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Sample records for al galfan alloy

  1. Electroplating Zn-Al Alloy Technology

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The method of controlling separating anode and separating power source was used to perform orthogonal optimization for the parameters in electroplating Zn-Al alloy.The electroplating Zn-Al alloy technology was decided, in which the content of Al is about 12%-15%.

  2. Microstructure and thermal stability of mechanically alloyed Al3Ti/Al alloy

    Institute of Scientific and Technical Information of China (English)

    林建国; 魏浩岩; 黄正

    2001-01-01

    The microstructure stability of Al3Ti/Al alloy prepared by mechanical alloying (MA) was investigated in the simulating environment in which they may be used. The results show that the MA alloy possesses fine microstructure (the grain size is about 0.5  μm). After cycling loaded followed by heat exposure at 350  ℃ for 24  h, no microstructure coarsening of the alloy occurred, which means that the Al3Ti/Al alloy behaves good microstructure stability at high temperature. The compression yield strength of the alloy reaches up to 247  MPa at 350  ℃.

  3. Al versus Si competition in FeSiAl alloys

    Energy Technology Data Exchange (ETDEWEB)

    Legarra, E. [Dpto. Electricidad y Electronica, Facultad de Ciencia y Tecnologia, Universidad del Pais Vasco (UPV/EHU), CP 644, 48080 Bilbao (Spain)], E-mail: estibaliz.legarra@ehu.es; Apinaniz, E. [Dpto. Fisica Aplicada I, Escuela de Ingenieria Tecnica Superior, Universidad del Pais Vasco, Alameda de Urquijo s/n 48013 Bilbao (Spain); Plazaola, F. [Dpto. Electricidad y Electronica, Facultad de Ciencia y Tecnologia, Universidad del Pais Vasco (UPV/EHU), CP 644, 48080 Bilbao (Spain); Jimenez, J.A. [Centro Nacional de Investigaciones Metalurgicas (CENIM), Avda. Gregorio del amo 8, 28040 Madrid (Spain); Pierna, A.R. [Chemical Engineering and Environmental Department, UPV/EHU, Box 1379, 20008 San Sebastian (Spain)

    2008-10-15

    In FeSiAl alloys, when Si substitutes for Al, important changes take place in the magnetism as well as in the structural properties. Alloys in the two composition series Fe{sub 75}Al{sub 25-x}Si{sub x} (x=0, 7.5, 12.5, 17.5, 25) and Fe{sub 70}Al{sub 30-x}Si{sub x} (x=0, 9, 15, 21, 30) were prepared by induction melting; afterwards they were crushed and then annealed in order to recover the DO{sub 3} stable phase. The deformed FeAl samples show larger lattice parameters than the ordered ones; however, this difference ({delta}a) decreases when Si substitutes for Al until it becomes zero (i.e. until the ordered samples and the deformed ones have the same lattice parameters). This trend is the same for both sample series and does not depend on the Fe content of the alloy. However, the magnetization has a different behaviour depending on the Fe content. For deformed Fe{sub 75}Al{sub 25-x}Si{sub x} alloys the saturation magnetization decreases with increasing Si content while for Fe{sub 70}Al{sub 30-x}Si{sub x} deformed alloys the saturation magnetization has a plateau in which the saturation magnetization values do not vary.

  4. United modification of Al-24Si alloy by Al-P and Al-Ti-C master alloys

    Institute of Scientific and Technical Information of China (English)

    韩延峰; 刘相法; 王海梅; 王振卿; 边秀房; 张均艳

    2003-01-01

    The modification effect of a new type of Al-P master alloy on Al-24Si alloys was investigated. It is foundthat excellent modification effect can be obtained by the addition of this new type of A1-P master alloy into Al-24Simelt and the average primary Si grain size is decreased below 47 μm from original 225 μm. It is also found that theTiC particles in the melt coming from Al8Ti2C can improve the modification effect of the Al-P master alloy. Whenthe content of TiC particles in the Al-24Si melt is 0.03 %, the improvement reaches the maximum and keeps steadywith increasing content of TiC particles. Modification effect occurs at 50 min after the addition of the Al-P master al-loy and TiC particles, and keeps stable with prolonging holding time.

  5. Grain refinement of hypoeutectic Al-Si alloy prepared with ELTA by Al-4B master alloy

    Institute of Scientific and Technical Information of China (English)

    WANG Ming-xing; MENG Xiang-yong; LIU Zhi-yong; LIU Zhong-xia; WENG Yong-gang; SONG Tian-fu; YANG Sheng

    2006-01-01

    Electrolytic low-titanium aluminum (ELTA) was produced by adding TiO2 powder to an industrial aluminum electrolyzer.The grain refining effect of Al-4B master alloy in the hypoeutectic Al-Si alloy prepared by using ELTA was investigated, and compared with those of Al-5Ti, Al-5Ti-1B and Al-4B master alloys in the similar alloy prepared by using pure Al. The results indicate that when Al-4B is added to the melt of the alloy prepared by using ELTA in terms of the Ti/B mass ratio of 5:1, the grain refining effect is better than those of Al-5Ti, Al-5Ti-1B and Al-4B master alloys. Thus, using Al-4B to refine the grain of Al-Si alloys prepared by using ELTA will possibly become a feasible way of obtaining Al-Si alloy with homogeneous and fine microstructure.

  6. Magnetism in bcc Fe-Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Elzain, M.E. [Sultan Qaboos Univ., Al-Khod (Oman). Dept. of Phys.; Yousif, A.A. [Sultan Qaboos Univ., Al-Khod (Oman). Dept. of Phys.

    1994-11-01

    The magnetic moment {mu}, hyperfine field B{sub hf} and isomer shift IS at the Fe site in bcc Fe-Al alloys were calculated from first principle. Contrary to the belief that Al atoms reside in the iron lattice as magnetic holes, it was found that the local magnetic moment of Fe is decreased when Al is at a nearest neighbour site (NN), while it increases if Al is at a next-nearest neighbour site (NNN). Consequently, the average {mu} per Fe atom was found to be, initially, independent of Al content. Assuming a linear dependence of {mu}{sub Fe} on the number of Al atoms at NN and NNN sites, we calculated the average {mu}, which was found to agree with experimental results of cold worked alloys for disordered Fe-Al alloy. On the other hand, antiferromagnetic coupling appears in the CsCl ordered structures. The average B{sub hf} was also calculated and compared to experimental data and the trends in the IS are considered. (orig.)

  7. Solidification of Al alloys under electromagnetic field

    Institute of Scientific and Technical Information of China (English)

    崔建忠

    2003-01-01

    New theories and technology in the electromagnetic field were put forward about DC casting of Al alloys, including the fundamental research works, I.e, effects of the electromagnetic field on solidus and liquidus, macrosegregation of the main alloying elements, microstructures, content of alloying elements in grains and grain size after solidification under electromagnetic field, and also including a new process-DC casting under low frequency electromagnetic field(LFEMC), which can refine microstructure, eliminate macrosegregation, increase the content of alloying elements within grains, decrease the residual stress, avoid cracks and improve surface quality, and another new process-DC casting under low frequency electromagnetic vibration(LFEVC), which is a high effective method for grain refining.

  8. Structure of molten Al-Si alloys

    International Nuclear Information System (INIS)

    The temperature variation of the structure and microstructure of molten eutectic Al1-xSix alloys (x = 0.122 and 0.20) have been studied by neutron diffraction and small-angle neutron scattering (SANS), as well as measurements performed on pure liquid Al. All measurements have been performed at five temperatures in a heating-cooling loop. The SANS results unambiguously show that for the eutectic alloy (x = 0.122) the microstructure changes with increasing temperature in a partly reversible way while for the hypereutectic (x = 0.20) alloy the change is almost completely irreversible. This change in microstructure also manifests itself in the shape of the static structure factor S(Q)

  9. Structure of molten Al-Si alloys

    Energy Technology Data Exchange (ETDEWEB)

    Dahlborg, U. [CNRS, Ecole des Mines, Nancy, France; Besser, M. [Ames Laboratory; Calvo-Dahlborg, M. [CNRS, Ecole des Mines, Nancy, France; Cuello, G. [Institut Laue-Langevin (ILL); Dewhurst, C. D. [Institut Laue-Langevin (ILL); Kramer, Matthew J. [Ames Laboratory; Morris, James R [ORNL; Sordelet, Daniel [Ames Laboratory

    2007-01-01

    The temperature variation of the structure and microstructure of molten eutectic Al{sub 1-x}Si{sub x} alloys (x = 0.122 and 0.20) have been studied by neutron diffraction and small-angle neutron scattering (SANS), as well as measurements performed on pure liquid Al. All measurements have been performed at five temperatures in a heating-cooling loop. The SANS results unambiguously show that for the eutectic alloy (x = 0.122) the microstructure changes with increasing temperature in a partly reversible way while for the hypereutectic (x = 0.20) alloy the change is almost completely irreversible. This change in microstructure also manifests itself in the shape of the static structure factor S(Q).

  10. Thermal Properties of Al-50%Si Alloys

    Institute of Scientific and Technical Information of China (English)

    Akio Nishimoto; Katsuya Akamatsu; Kazuyoshi Nakao; Kazuo Ichii

    2004-01-01

    In order to prepare a hypereutectic Al-Si alloy with low coefficients of thermal expansion (CTE), Al-50was produced by powder metallurgy (P/M) and ingot metallurgy (I/M). P/M specimen was prepared by mechanical alloying(MA) and pulsed electric-current sintering (PECS). The microstructures of specimens were characterized by optical microscopy and scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS). Vickers microhardness and CTE measurements were performed. The grains in the P/M specimen were refined with increasing MA time. Primary Si and eutectic Si in the I/M specimen were remarkably refined by adding minute amounts of Sr. The CTE of P/M and I/M specimens were estimated as 7.8×10-6 and 10.7×10-6, respectively. These values were as same as a CTE of Al2O3 ceramics.

  11. Structure analysis of Al cast alloy

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2008-03-01

    Full Text Available Purpose: The developed design methodologies both the material and technological ones will make it possible to improve shortly the quality of materials from the light alloys in the technological process, and the automatic process flow correction will make the production cost reduction possible, and - first of all - to reduce the amount of the waste products.Design/methodology/approach: Castings were analysed in the paper of car engine blocks and heads from the Al-Si-Cu alloys of the AC-AlSi7Cu3Mg type fabricated with the “Cosworth” technological process. In this work the AC-AlSi7Cu3Mg alloy structure was investigated, of this alloy samples were cut of for structure analysis of the cylinder part as well of crankshaft of a fuel engine. The investigation show a difference in the (phase structure morphology as a result of cast cooling rate.Findings: On the quality of casting has influence the walls thickness of car engine elements’.Practical implications: In the metal casting industry, an improvement of component quality depends mainly on better control over the production parameters.Originality/value: The value of the applied methodology was to correct identify the casting effects that occurred during the casting process.

  12. Corrosion Studies of 2195 Al-Li Alloy and 2219 Al Alloy with Differing Surface Treatments

    Science.gov (United States)

    Danford, M. D.; Mendrek, M. J.

    1998-01-01

    Corrosion studies of 2195 Al-Li and 2219 Al alloys have been conducted using the scanning reference electrode technique (SRET) and the polarization resistance (PR) technique. The SRET was used to study corrosion mechanisms, while corrosion rate measurements were studied with the PR technique. Plates of Al203 blasted, soda blasted and conversion coated 2219 Al were coated with Deft primer and the corrosion rates studied with the EIS technique. Results from all of these studies are presented.

  13. Antiferromagnetic behaviour of Tb2Al alloy

    Science.gov (United States)

    Rojas, D. P.; André, G.; Rodríguez Fernández, J.; Sánchez Marcos, J.; Fernández Barquín, L.; Echevarria, C.

    2011-10-01

    The structural, thermal and magnetic properties ol the Tb2Al alloy have been investigated by AC/DC magnetic susceptibility, specific heat, X-ray and neutron diffraction measurements. DC and AC-magnetic susceptibility results are consistent with an AFM order at TN = 52 K. The specific heat data show a lambda anomaly associated to the magnetic transition with a peak at 52 K (cord = 99 J/molTbK). The analysis of thermodiffractograms of neutron diffraction patterns indicates that, below the ordering temperature, the magnetic reflections can be indexed with a commensurate lattice related to the crystallographic cell (Pmna) by a propagation vector k = (1/2, 1/2, 1/2). The results are compared with those reported for other magnetic rare earth alloys of R2Al-type (with R = Nd, Gd and Dy).

  14. Antiferromagnetic behaviour of Tb2Al alloy

    International Nuclear Information System (INIS)

    The structural, thermal and magnetic properties ol the Tb2Al alloy have been investigated by AC/DC magnetic susceptibility, specific heat, X-ray and neutron diffraction measurements. DC and AC-magnetic susceptibility results are consistent with an AFM order at TN = 52 K. The specific heat data show a lambda anomaly associated to the magnetic transition with a peak at 52 K (cord = 99 J/molTbK). The analysis of thermodiffractograms of neutron diffraction patterns indicates that, below the ordering temperature, the magnetic reflections can be indexed with a commensurate lattice related to the crystallographic cell (Pmna) by a propagation vector k = (1/2, 1/2, 1/2). The results are compared with those reported for other magnetic rare earth alloys of R2Al-type (with R = Nd, Gd and Dy).

  15. Fabric cutting application of FeAl-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Blue, C.A. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.; Sklad, S.P. [Univ. of Virginia, Charlottesville, VA (United States); Deevi, S.C. [Philip Morris U.S.A., Richmond, VA (United States); Shih, H.R. [Jackson State Univ., MS (United States)

    1998-11-01

    Four intermetallic-based alloys were evaluated for cutting blade applications. These alloys included Fe{sub 3}Al-based (FAS-II and FA-129), FeAl-based (PM-60), and Ni{sub 3}Al-based (IC-50). These alloys were of interest because of their much higher work-hardening rates than the conventionally used carbon and stainless steels. The FeAl-based PM-60 alloy was of further interest because of its hardening possibility through retention of vacancies. The vacancy retention treatment is much simpler than the heat treatments used for hardening of steel blades. Blades of four intermetallic alloys and commercially used M2 tool steel blades were evaluated under identical conditions to cut two-ply heavy paper. Comparative results under identical conditions revealed that the FeAl-based alloy PM-60 outperformed the other intermetallic alloys and was equal to or somewhat better than the commercially used M2 tool steel.

  16. Additional force field in cooling process of cellular Al alloy

    Institute of Scientific and Technical Information of China (English)

    ZHENG; Mingjun(郑明军); HE; Deping(何德坪); DAI; Ge(戴戈)

    2002-01-01

    The foaming process of Al alloy is similar to that of Al, but there is a solid-liquid state zone in the solidification process of cellular Al alloy which does not exist in the case of Al. In the unidirectional solidification of cellular Al alloy, the proportion of the solid phase gradually reduces from the solid front to the liquid front. This will introduce a force and result in a serious quick shrinkage. By the mathematic and physical mode, the solidification of the cellular Al alloy is studied. The data measured by experiment are close to the result calculated by the mode. This kind of shrinkage can be solved by suitable cooling method in appropriate growth stage. The compressive strength of the cellular Al alloy made by this way is 40% higher than that of cellular Al.

  17. Thermodynamics and surface properties of liquid Al-Ga and Al-Ge alloys

    Energy Technology Data Exchange (ETDEWEB)

    Anusionwu, B.C. [Abdus Salam Int. Centre for Theoretical Physics, Trieste (Italy); Federal University of Technology, Department of Physics, Owerri (Nigeria); Adebayo, G.A. [Abdus Salam Int. Centre for Theoretical Physics, Trieste (Italy); University of Agriculture, Department of Physics, Abeokuta (Nigeria); Madu, C.A. [Federal University of Technology, Department of Physics, Owerri (Nigeria)

    2009-11-15

    The surface properties of Al-Ga and Al-Ge liquid alloys have been theoretically investigated at a temperature of 1100 K and 1220 K respectively. For the Al-Ga system, the quasi chemical model for regular alloy and a model for phase segregating alloy systems were applied, while for the Al-Ge system the quasi chemical model for regular and compound forming binary alloys were applied. In the case of Al-Ga, the models for the regular alloys and that for the phase segregating alloys produced the same value of order energy and same values of thermodynamic and surface properties, while for the Al-Ge system, the model for the regular alloy reproduced better the thermodynamic properties of the alloy. The model for the compound forming systems showed a qualitative trend with the measured values of the thermodynamic properties of the Al-Ge alloy and suggests the presence of a weak complex of the form Al{sub 2}Ge{sub 3}. The surface concentrations for the alloys show that Ga manifests some level of surface segregation in Al-Ga liquid alloy while the surface concentration of Ge in Al-Ge liquid alloy showed a near Roultian behavior below 0.8 atomic fraction of Ge. (orig.)

  18. Thermodynamics and surface properties of liquid Al-Ga and Al-Ge alloys

    Science.gov (United States)

    Anusionwu, B. C.; Adebayo, G. A.; Madu, C. A.

    2009-11-01

    The surface properties of Al-Ga and Al-Ge liquid alloys have been theoretically investigated at a temperature of 1100 K and 1220 K respectively. For the Al-Ga system, the quasi chemical model for regular alloy and a model for phase segregating alloy systems were applied, while for the Al-Ge system the quasi chemical model for regular and compound forming binary alloys were applied. In the case of Al-Ga, the models for the regular alloys and that for the phase segregating alloys produced the same value of order energy and same values of thermodynamic and surface properties, while for the Al-Ge system, the model for the regular alloy reproduced better the thermodynamic properties of the alloy. The model for the compound forming systems showed a qualitative trend with the measured values of the thermodynamic properties of the Al-Ge alloy and suggests the presence of a weak complex of the form Al2Ge3. The surface concentrations for the alloys show that Ga manifests some level of surface segregation in Al-Ga liquid alloy while the surface concentration of Ge in Al-Ge liquid alloy showed a near Roultian behavior below 0.8 atomic fraction of Ge.

  19. Friction Stir Welding of Al 5052 with Al 6061 Alloys

    Directory of Open Access Journals (Sweden)

    N. T. Kumbhar

    2012-01-01

    Full Text Available Friction stir welding (FSW, a solid-state joining technique, is being extensively used in similar as well as dissimilar joining of Al, Mg, Cu, Ti, and their alloys. In the present study, friction stir welding of two aluminium alloys—AA6061 and AA5052—was carried out at various combinations of tool rotation speeds and tool traverse speeds. The transverse cross-section of the weld was used for optical as well as electron microscopy observations. The microstructural studies were used to get an indication of the extent of material mixing both at the macro- and microscales. It was observed that, at the interface region, both materials exhibited similar texture despite the nonrigorous mixing of the materials in the nugget. The extent of interdiffusion of alloying elements at the interface was studied using electron probe microanalysis. The tensile testing evaluation of these specimens showed good mechanical properties. The interdiffusion of alloying elements and development of similar orientations in the nugget could have contributed to the better tensile properties of the friction-stir-welded AA5052-AA6061 specimens.

  20. Effects of Al-Mn-Ti-P-Cu master alloy on microstructure and properties of Al-25Si alloy

    OpenAIRE

    Xu Chunxiang; Zhao Gaozhan; Zhang Jinshan

    2013-01-01

    To obtain a higher microstructural refining efficiency, and improve the properties and processing ability of hypereutectic Al-25Si alloy, a new environmentally friendly Al-20.6Mn-12Ti-0.9P-6.1Cu (by wt.%) master alloy was fabricated; and its modification and strengthening mechanisms on the Al-25Si alloy were studied. The mechanical properties of the unmodified, modified and heat treated alloys were investigated. Results show that the optimal addition amount of the Al-20.6Mn-12Ti-0.9P-6.1Cu ma...

  1. Recycling of Glass Fibre Reinforced Aluminium Laminates and Silicon Removal from Aerospace Al Alloy

    NARCIS (Netherlands)

    Zhu, G.

    2012-01-01

    Aerospace aluminium alloys (7xxx and 2xxx series Al alloy) is one of the important Al alloys in our life. The recycling of aerospace Al alloy plays a significant role in sustainable development of Al industry. The fibre reinforced metal laminates GLARE including 67 wt.% 2024 Al alloy was used as upp

  2. Annex 5 - Fabrication of U-Al alloy

    International Nuclear Information System (INIS)

    Alloy U-Al with low content of aluminium is often used for fabrication of fuel elements because it is stable under moderate neutron flux density. Additionally this type of alloys show much better characteristics than pure uranium under reactor operating conditions (temperature, mechanical load, corrosion effect of water). This report contains the analysis of the phase diagram of U-Al alloy with low content of aluminium, applied procedure for alloying and casting with detailed description of equipment. Characteristics of the obtained alloy are described and conclusions about the experiment and procedure are presented

  3. MARTENSITIC TRANSFORMATION AND THERMAL STABILITY IN Cu-Al-Co AND Cu-Al-Zr ALLOYS

    Institute of Scientific and Technical Information of China (English)

    Y. Q. Ma; C.B. Jiang; H.B. Xu

    2003-01-01

    Cu-Al-Co and Cu-Al-Zr alloys were explored with Co or Zr additions in Cu-Al alloys for high temperature shape memory alloys. Samples were quenched after homogenized at 850℃ for 48h. It was found that both Cu-Al-Co and Cu-Al-Zr show AlCu3 martensitic phase at room temperature and exhibit martensitic transformation temperatures higher than 200℃, showing the potentials for developing as high temperature shape memory alloys. Thermal cycles were performed by DSC instrument on both Cu-Al-Co and Cu-Al-Zr alloys. The results show that Cu-Al-Co loses its martensitic transformation after five thermal cycles, and Cu-Al-Zr exhibits no martensitic transformation in the second thermal cycle.

  4. Processing TiAl-Based Alloy by Elemental Powder Metallurgy

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    TiAl-based alloys with various compositions (including Ti-48Al, Ti-47Al-2Cr-2Nb, Ti-47Al-2Cr-2Nb-0.2B and Ti-47Al-3Cr, in mole fraction) had been prepared by elemental powder metallurgy (EPM). The results have shown that the density of the prepared Ti-48Al alloy increases with increasing hot pressing temperature up to 1300℃. The Ti-48Al alloy microstructure mainly consisted of island-like Ti3Al phase and TiAl matrix at hot pressing temperature below 1300℃, however, coarse α2/γlamellar colonies and γ grains appeared at 1400℃. It has also indicated that the additions of elemental Cr and B can refine the alloy microstructure. The main microstructural inhomogeneity in EPM TiAl-based alloys was the island-like α2 phase or the aggregate of α2/γ lamellar colony, and such island-like structure will be inherited during subsequent heat treatment in (α+γ) field. Only after heat treatment in α field would this structure be eliminated. The mechanical properties of EPM TiAl-based alloys with various compositions were tested, and the effect of alloy elements on the mechanical properties was closely related to that of alloy elements on the alloy microstructures. Based on the above results, TiAl-based alloy exhaust valves were fabricated by elemental powder metallurgy and diffusion joining. The automobile engine test had demonstrated that the performance of the manufactured valves was very promising for engine service.

  5. Foaming behaviour of Al-Si-Cu-Mg alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kim, A. [Kongju National University (Korea). Dept. of Mechanical Engineering; Cho, S.S. [Chungnam National University, Daejeon (Korea). School of Materials Engineering; Lee, H.J. [Hanbat National University, Daejeon (Korea). Dept. of Building Service Engineering

    2004-12-15

    The powder metallurgical route was utilised to obtain the Al-5Si-4Cu-4Mg (alloy 544) and Al-3Si-2Cu-2Mg (alloy 322) foams. Various steps such as centrifugal atomisation, mixing alloy powder and foaming agent (1 wt-%TiH{sub 2}), cold compaction of mixture, hot extrusion and foaming in a preheated furnace were performed. Foaming behaviour of the alloys was investigated by digital microscopy, image analysis, scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) mapping in this study. It was found that alloy 544 takes a shorter period of time to initiate pore nucleation than alloy 322. Alloy 544 had a higher pore growth rate than alloy 322 at the same pre-set furnace temperature. In both alloys, crack-like pore nucleation occurred between aluminium alloy powders elongated in a direction parallel to the extrusion direction. Both alloys showed the same foaming sequence of crack-like pore nucleation, spherical pore growth, coalescence of neighbouring pores and collapse of pores adjacent to the free surface of specimen. The time required to start pore nucleation decreased with the increase of foaming temperature. The cell walls of both alloys consisted of {alpha}-Al phase and eutectic phase. (author)

  6. The physical metallurgy of mechanically-alloyed, dispersion-strengthened Al-Li-Mg and Al-Li-Cu alloys

    Science.gov (United States)

    Gilman, P. S.

    1984-01-01

    Powder processing of Al-Li-Mg and Al-Li-Cu alloys by mechanical alloying (MA) is described, with a discussion of physical and mechanical properties of early experimental alloys of these compositions. The experimental samples were mechanically alloyed in a Szegvari attritor, extruded at 343 and 427 C, and some were solution-treated at 520 and 566 C and naturally, as well as artificially, aged at 170, 190, and 210 C for times of up to 1000 hours. All alloys exhibited maximum hardness after being aged at 170 C; lower hardness corresponds to the solution treatment at 566 C than to that at 520 C. A comparison with ingot metallurgy alloys of the same composition shows the MA material to be stronger and more ductile. It is also noted that properly aged MA alloys can develop a better combination of yield strength and notched toughness at lower alloying levels.

  7. Grain refinement of an AZ63B magnesium alloy by an Al-1C master alloy

    Energy Technology Data Exchange (ETDEWEB)

    Yichuan Pan; Xiangfa Liu; Hua Yang [The Key Lab. of Liquid Structure and Heredity of Materials, Shandong Univ., Jinan (China)

    2005-12-01

    In order to develop a refiner of Mg-Al alloys, an Al-1C (in wt.%) master alloy was synthesized using a casting method. The microstructure and grain-refining performance of the Al-1C master alloy were investigated using X-ray diffraction (XRD), electron probe microanalysis (EPMA) and a grain-refining test. The microstructure of the Al-1C master alloy is composed of {alpha}-Al solid solution, Al{sub 4}C{sub 3} particles, and graphite phases. After grain refinement of AZ63B alloy by the Al-1C master alloy, the mean grain size reached a limit when 2 wt.% Al-C master alloy was added at 800 C and held for 20 min in the melt before casting. The minimum mean grain size is approximately 48 {mu}m at the one-half radius of the ingot and is about 17% of that of the unrefined alloy. The Al-1C master alloy results in better grain refinement than C{sub 2}Cl{sub 6} and MgCO{sub 3} carbon-containing refiners. (orig.)

  8. TEMPERATURE DEPENDENCE OF VISCOSITY OF Al-Si ALLOY MELTS

    Institute of Scientific and Technical Information of China (English)

    H.R. Geng; R. Wang; Z.X. Yang; J.H. Chen; C.J. Sun; Y. Wang

    2005-01-01

    The relationship between the viscosity and temperature of Al-Si alloy melts was investigated.The viscosity of three different types of Al-Si alloy melts was measured. It was showed that the relationship between the viscosity and temperature of hypoeutectic Al-5% Si and eutectic Al12.5%Si alloy melts is approximately exponential except for some special zones, but that of the hypereutectic melt is different. The paper discussed the correlation of the viscosity and atomic density, which is thought that the viscosity corresponds to the atomic density to some extent.

  9. A united refinement technology for commercial pure Al by Al-10Ti and Al-Ti-C master alloys

    International Nuclear Information System (INIS)

    Because flake-like TiAl3 particles in Al-Ti-C master alloys prepared in a melt reaction method dissolve slowly when they are added into Al melt at 720 deg. C, Ti atoms cannot be released rapidly to play the assistant role of grain refinement, leading to a poor refinement efficiency of Al-Ti-C master alloys. A united refinement technology by Al-10Ti and Al-Ti-C master alloys was put forward in this paper. The rational combination of fine blocky TiAl3 particles in Al-10Ti and TiC particles in Al-Ti-C can improve the nucleation rate of α-Al. It not only improves the grain refinement efficiency of Al-Ti-C master alloys, but also reduces the consumption

  10. Effect of scandium on superplasticity of Al-Mg alloys

    Institute of Scientific and Technical Information of China (English)

    孝云祯; 高彩茹; 马宏声; 田士平

    2001-01-01

    The superplastic behavior of adding 0.22%Sc into the Al-6Mg alloy was studied by simple superplastic pretreatment process—warm rolling and cold rolling. The optimum superplastic temperature and strain rate of the alloys were defined and satisfactory results were obtained during the superplastic deformation at 811  K and initial strain rate 0=1.67×10-3 s-1. The average elongation of Al-6Mg-0.22Sc alloys reaches to 1  125%, and the maximum elongation is 1  200%, maximum m value (strain rate sensitive index) is 0.879. But under the same condition the elongation and maximum m value for Al-6Mg alloy were only 377% and 0.595, respectively. The superplastic deforming mechanism for Al-6Mg-0.22Sc alloys was also discussed.

  11. Excessively High Vapor Pressure of Al-based Amorphous Alloys

    Directory of Open Access Journals (Sweden)

    Jae Im Jeong

    2015-10-01

    Full Text Available Aluminum-based amorphous alloys exhibited an abnormally high vapor pressure at their approximate glass transition temperatures. The vapor pressure was confirmed by the formation of Al nanocrystallites from condensation, which was attributed to weight loss of the amorphous alloys. The amount of weight loss varied with the amorphous alloy compositions and was inversely proportional to their glass-forming ability. The vapor pressure of the amorphous alloys around 573 K was close to the vapor pressure of crystalline Al near its melting temperature, 873 K. Our results strongly suggest the possibility of fabricating nanocrystallites or thin films by evaporation at low temperatures.

  12. Microstructure and properties of Mg-Al binary alloys

    Institute of Scientific and Technical Information of China (English)

    ZHENG Wei-chao; LI Shuang-shou; TANG Bin; ZENG Da-ben

    2006-01-01

    The effects of different amounts of added Al, ranging from 1% to 9%, on the microstructure and properties of Mg-Al binary alloys were investigated. The results showed that when the amount of added Al is less than 5%, the grain size of the Mg-Al binary alloys decreases dramatically from 3 097 μm to 151 μm with increasing addition of Al. Further addition of Al up to 9% makes the grain size decrease slowly to 111 μm. The α-Mg dendrite arms are also refined. Increasing the amount of added Al decreases the hot cracking susceptibility of the Mg-Al binary alloys remarkably, and enhances the micro-hardness of the α-Mg matrix.

  13. Microstructure and properties of Mg-Al binary alloys

    Directory of Open Access Journals (Sweden)

    ZHENG Wei-chao

    2006-11-01

    Full Text Available The effects of different amounts of added Al, ranging from 1 % to 9 %, on the microstructure and properties of Mg-Al binary alloys were investigated. The results showed that when the amount of added Al is less than 5%, the grain size of the Mg-Al binary alloys decreases dramatically from 3 097 μm to 151 μm with increasing addition of Al. Further addition of Al up to 9% makes the grain size decrease slowly to 111 μm. The α-Mg dendrite arms are also refined. Increasing the amount of added Al decreases the hot cracking susceptibility of the Mg-Al binary alloys remarkably, and enhances the micro-hardness of the α-Mg matrix.

  14. Development of ODS-Fe{sub 3}Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wright, I.G.; Pint, B.A.; Tortorelli, P.F.; McKamey, C.G. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    The overall goal of this program is to develop an oxide dispersion-strengthened (ODS) version of Fe{sub 3}Al that has sufficient creep strength and resistance to oxidation at temperatures in the range 1000 to 1200 C to be suitable for application as heat exchanger tubing in advanced power generation cycles. The main areas being addressed are: (a) alloy processing to achieve the desired alloy grain size and shape, and (b) optimization of the oxidation behavior to provide increased service life compared to semi-commercial ODS-FeCrAl alloys intended for the same applications. The recent studies have focused on mechanically-alloyed powder from a commercial alloy vendor. These starting alloy powders were very clean in terms of oxygen content compared to ORNL-produced powders, but contained similar levels of carbon picked up during the milling process. The specific environment used in milling the powder appears to exert a considerable influence on the post-consolidation recrystallization behavior of the alloy. A milling environment which produced powder particles having a high surface carbon content resulted in a consolidated alloy which readily recrystallized, whereas powder with a low surface carbon level after milling resulted in no recrystallization even at 1380 C. A feature of these alloys was the appearance of voids or porosity after the recrystallization anneal, as had been found with ORNL-produced alloys. Adjustment of the recrystallization parameters did not reveal any range of conditions where recrystallization could be accomplished without the formation of voids. Initial creep tests of specimens of the recrystallized alloys indicated a significant increase in creep strength compared to cast or wrought Fe{sub 3}Al, but the specimens failed prematurely by a mechanism that involved brittle fracture of one of the two grains in the test cross section, followed by ductile fracture of the remaining grain. The reasons for this behavior are not yet understood. The

  15. Refining Effect of Boron on Hypoeutectic Al-Si Alloys

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    @@Several concepts of the grain refinement mechanism of B on hypoeutectic Al-Si alloys have been adopted: the refining effect of B on the α-Al and eutectic Si with the different additions of Al-B master alloys made at 850℃ was investigated; and the Al-B master alloys formed under different temperature conditions have been studied to explore the morphologies of AlB2 particles;slowly cooled sample with addition of Al-B was made to explore the refinement mechanism. AlB master alloy can refine not only α-Al, but eutectic Si. Theoretical analysis indicates that,although AlB2 does not take part directly in the nucleation process in pure Al in the presence of Si, it provides a substrate for precipitation of a small content of Si from which α-Al will grow without any undercooling. When the temperature decreases to eutectic line, AlB2 subsequently nucleates eutectic Si; AlB2 particles appear in two different morphologies, namely, hexagonal platelet and tetradehedron morphology which depend on the processing temperature conditions.

  16. Effect of silicon on oxidation of Ni-15Al alloy

    Institute of Scientific and Technical Information of China (English)

    WU Ying; NIU Yan; WU Wei-tao

    2005-01-01

    The oxidation of binary Ni-Al alloy containing 15% (mole fraction, the same below if not mentioned)Al (Ni-15Al), and of a ternary alloy with the same Al content but also containing 4% Si (Ni-4Si-15Al) has been studied at 1 000 ℃ under 1.0× 105Pa O2 to examine the effect of the addition of Si on the oxidation of Ni-15Al. Oxidation of Ni-15Al produces a duplex scale composed of an outer NiO layer and an inner layer riched in Al2O3. On the contrary, Ni-4Si-15Al forms an external alumina layer directly in contact with the alloy presenting only trace of NiO and the Ni-Al spinel. As a result, the kinetics of Ni-15Al shows a fast initial stage followed by two subsequent parabolic stages with decreasing rate constants, while Ni-4Si-15Al presents essentially a single nearly-parabolic behavior with a rate constant similar to that of the final stage of Ni-15Al. Therefore, the addition of 4% Si significantly reduces the oxidation rate during the initial stage by preventing the formation of Ni-riched scales and promoting an earlier development of an exclusive external alumina layer on the alloy surface.

  17. Property measurements on spray formed Si-Al alloys

    Institute of Scientific and Technical Information of China (English)

    WEI Yan-guang; XIONG Bai-qing; ZHANG Yong-an; LIU Hong-wei; WANG Feng; ZHU Bao-hong

    2007-01-01

    A novel Si-Al alloy was prepared by spray forming process for electronic packaging. Property measurements on spray-formed Si-Al alloys after hot pressing were carried out. The results indicate that the alloys (Si-(30%-40%)Al) have advantageous physical and mechanical characteristics, including low coefficient of thermal expansion (6.9×10-6-8.7×10-6/K), high thermal conductivity (118-127 W/(m·K)), low density (2.421×103-2.465×103 kg/m3), high ultimate flexural strength (180-220 MPa) and Brinell hardness (162-261). The alloys are easy to machine to tight tolerances using standard machine tools and they can be electroplated with gold finishes and soldered with Sn-Pb alloy without any difficulty.

  18. Weldability of commercial Al-Cu-Li alloys

    Energy Technology Data Exchange (ETDEWEB)

    Lippold, J.C. [Ohio State Univ., Columbus (United States); Lin, W. [Edison Welding Inst., Columbus, OH (United States)

    1996-12-31

    A new methodology for assessing weld solidification cracking using the Varestraint test was utilized to evaluate the susceptibility of Al-Cu-Li alloys 2090, 2094, and 2195. These alloys were found to be more susceptible to cracking than Li-free alloys 2014 and 2219. A new index, the solidification cracking temperature range, is used to quantify this susceptibility. The effect of solidification behavior and eutectic liquid film formation on crack behavior is described. (orig.)

  19. Environmental embrittlement of intermetallic compounds in Fe-Al alloys

    Institute of Scientific and Technical Information of China (English)

    张建民; 张瑞林; S.H.YU; 余瑞璜

    1996-01-01

    First,it is proposed that hydrogen atoms occupy the interstitial sites in Fe3Al and FeAl.Then the environmental embrittlement of intermetallic compounds in Fe-Al alloys is studied in the light of calculated valence electron structures and bond energy of Fe3Al and FeAl containing hydrogen atoms.From the analyses it is found that the states of metal atoms will change,in which more lattice electrons will become covalent electrons to bond with hydrogen atoms when the atomic hydrogen diffuses into the intermetallic compounds in Fe-Al alloys,which will result in the decrease of local metallicity in Fe3Al and FeAl.Meanwhile,it is found that the crystal will easily cleave since solute hydrogen bonds with metal atoms and severely anisotropic bonds form.As a conclusion,these factors result in the environmental embrittlement of Fe3Al and FeAl.

  20. Rotary impeller refinement of 7075Al alloy

    Institute of Scientific and Technical Information of China (English)

    WANG Liping; GUO Erjun; HUANG Yongchang; LU Bin

    2009-01-01

    The effects of four parameters, gas flow, rotational speed, refining time, and stewing time, on the rotary impeller refinement of 7075 Al were studied. The effects of C2Cl6refining, rotary impeller refuting, and composite refining of 7075 AI alloy were compared with each other. The results showed that the greatest impact parameter of rotary impeller refinement was rotational speed, followed by gas flow, refining time, and stewing time. The optimum purification parameters obtained by orthogonal analysis were as follows: rotor speed of 400 r/min, inert gas flow of 0.4 mL/h, refining time of 15 min, and stewing time of 6 min. The best degassing effect can be obtained by the composite refuting of C2Cl6 and rotary impeller. The degassing rate of C2Cl6 rotary impeller, and composite refining was 34.5%, 69.2%, and 78%, respectively. The mechanical properties of the specimen refined by rotary impeller were higher than those by C2C16 refining, but lower than those by composite refining.

  1. Effects of Al-Mn-Ti-P-Cu master alloy on microstructure and properties of Al-25Si alloy

    Directory of Open Access Journals (Sweden)

    Xu Chunxiang

    2013-09-01

    Full Text Available To obtain a higher microstructural refining efficiency, and improve the properties and processing ability of hypereutectic Al-25Si alloy, a new environmentally friendly Al-20.6Mn-12Ti-0.9P-6.1Cu (by wt.% master alloy was fabricated; and its modification and strengthening mechanisms on the Al-25Si alloy were studied. The mechanical properties of the unmodified, modified and heat treated alloys were investigated. Results show that the optimal addition amount of the Al-20.6Mn-12Ti-0.9P-6.1Cu master alloy is 4wt.%. In this case, primary Si and eutectic Si as well as メ-Al phase were clearly refined, and this refining effect shows an excellent long residual action as it can be heat-retained for at least 5 h. After being T6 heat treated, the morphology of primary and eutectic Si in the Al-25Si alloys with the addition of 4wt.% Al-20.6Mn-12Ti-0.9P-6.1Cu alloy changes into particles and short rods. The average grain size of the primary and eutectic Si decreases from 250 レm (unmodified to 13.83 レm and 35 レm (unmodified to 7 レm; the メ-Al becomes obviously finer and the distribution of Si phases tends to be uniform and dispersed. Meanwhile, the tensile properties are improved obviously; the tensile strengths at room temperature and 300 ìC reach 241 MPa and 127 MPa, increased by 153.7% and 67.1%, respectively. In addition, the tensile fracture mechanism changes from brittle fracture for the alloy without modification to ductile fracture after modification. Modifying the morphology of Si phase and strengthening the matrix can effectively block the initiation and propagation of cracks, thus improving the strength of the hypereutectic Al-25Si alloy.

  2. Laser ablation of Al-Ni alloys and multilayers

    Science.gov (United States)

    Roth, Johannes; Trebin, Hans-Rainer; Kiselev, Alexander; Rapp, Dennis-Michael

    2016-05-01

    Laser ablation of Al-Ni alloys and multilayers has been studied by molecular dynamics simulations. The method was combined with a two-temperature model to describe the interaction between the laser beam, the electrons, and the atoms. As a first step, electronic parameters for the alloys had to be found and the model developed originally for pure metals had to be generalized to multilayers. The modifications were verified by computing melting depths and ablation thresholds for pure Al and Ni. Here known data could be reproduced. The improved model was applied to the alloys Al_3Ni, AlNi and AlNi_3. While melting depths and ablation thresholds for AlNi behave unspectacular, sharp drops at high fluences are observed for Al_3Ni and AlNi_3. In both cases, the reason is a change in ablation mechanism from phase explosion to vaporization. Furthermore, a phase transition occurs in Al_3Ni. Finally, Al layers of various thicknesses on a Ni substrate have been simulated. Above threshold, 8 nm Al films are ablated as a whole while 24 nm Al films are only partially removed. Below threshold, alloying with a mixture gradient has been observed in the thin layer system.

  3. Rapid solidification of undercooled Al-Cu-Si eutectic alloys

    Institute of Scientific and Technical Information of China (English)

    RUAN Ying; WEI BingBo

    2009-01-01

    Under the conventional solidification condition,a liquid aluminium alloy can be hardly undercooled because of oxidation.In this work,rapid solidification of an undercooled liquid Al,80.4Cu,13.6Si,6 ternary eutectic alloy was realized by the glass fluxing method combined with recycled superheating.The re-lationship between superheating and undercooling was investigated at a certain cooling rate of the alloy melt.The maximum undercooling is 147 K (0.18 TE).The undercooled ternary eutectic is composed of α(Al) solid solution,(Si) semiconductor and β(CuAl,2) intermetallic compound.In the (Al+Si+θ) ternary eutectic,(Si) faceted phase grows independently,while (Al) and θ non-faceted phases grow coopera-tively in the lamellar mode.When undercooling is small,only (Al) solid solution forms as the leading phase.Once undercooling exceeds 73 K,(Si) phase nucleates firstly and grows as the primary phase.The alloy microstructure consists of primary (Al) dendrite,(Al+9) pseudobinary eutectic and (Al+Si+θ) ternary eutectic at small undercooling,while at large undercooling primary (Si) block,(Al+θ) pseudo-binary eutectic and (Al+Si+θ) ternary eutectic coexist.As undercooling increases,the volume fraction of primary (Al) dendrite decreases and that of primary (Si) block increases.

  4. Melting, Processing, and Properties of Disordered Fe-Al and Fe-Al-C Based Alloys

    Science.gov (United States)

    Satya Prasad, V. V.; Khaple, Shivkumar; Baligidad, R. G.

    2014-09-01

    This article presents a part of the research work conducted in our laboratory to develop lightweight steels based on Fe-Al alloys containing 7 wt.% and 9 wt.% aluminum for construction of advanced lightweight ground transportation systems, such as automotive vehicles and heavy-haul truck, and for civil engineering construction, such as bridges, tunnels, and buildings. The melting and casting of sound, porosity-free ingots of Fe-Al-based alloys was accomplished by a newly developed cost-effective technique. The technique consists of using a special flux cover and proprietary charging schedule during air induction melting. These alloys were also produced using a vacuum induction melting (VIM) process for comparison purposes. The effect of aluminum (7 wt.% and 9 wt.%) on melting, processing, and properties of disordered solid solution Fe-Al alloys has been studied in detail. Fe-7 wt.% Al alloy could be produced using air induction melting with a flux cover with the properties comparable to the alloy produced through the VIM route. This material could be further processed through hot and cold working to produce sheets and thin foils. The cold-rolled and annealed sheet exhibited excellent room-temperature ductility. The role of carbon in Fe-7 wt.% Al alloys has also been examined. The results indicate that Fe-Al and Fe-Al-C alloys containing about 7 wt.% Al are potential lightweight steels.

  5. Fragility and structure of Al-Cu alloy melts

    Energy Technology Data Exchange (ETDEWEB)

    Lv Xiaoqian [Key Laboratory of Liquid Structure and Heredity of Material, Education Ministry of China, Shandong University, Jingshi Road 73, Jinan 250061 (China); Bian Xiufang [Key Laboratory of Liquid Structure and Heredity of Material, Education Ministry of China, Shandong University, Jingshi Road 73, Jinan 250061 (China)]. E-mail: xfbian@sdu.edu.cn; Mao Tan [Key Laboratory of Liquid Structure and Heredity of Material, Education Ministry of China, Shandong University, Jingshi Road 73, Jinan 250061 (China); Li Zhenkuan [Key Laboratory of Liquid Structure and Heredity of Material, Education Ministry of China, Shandong University, Jingshi Road 73, Jinan 250061 (China); Guo Jing [Key Laboratory of Liquid Structure and Heredity of Material, Education Ministry of China, Shandong University, Jingshi Road 73, Jinan 250061 (China); Zhao Yan [Key Laboratory of Liquid Structure and Heredity of Material, Education Ministry of China, Shandong University, Jingshi Road 73, Jinan 250061 (China)

    2007-04-15

    The dynamic viscosity measurements are performed for Al-Cu alloy melts with different compositions using an oscillating-cup viscometer. The results show that the viscosities of Al-Cu alloy melts increase with the copper content increasing, and also have a correlation with the correlation radius of clusters, which is measured by the high-temperature X-ray diffractometer. It has also been found that the fragilities of superheated melts (M) of hypereutectic Al-Cu alloys increase with the copper content increasing. There exists a relationship between the fragility and the structure in Al-Cu alloy melts. The value of the M reflects the variation of activation energy for viscous flow.

  6. Fabric cutting application of FeAl-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Blue, C.A. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.; Sklad, S.P. [University of Virginia, Charlottesville, VA 22905 (United States); Deevi, S.C. [Research, Development, and Engineering Center, Philip Morris USA, Richmond, VA 23234 (United States); Shih, H.-R. [Jackson State University, 1400 J.R. Lynch Street, Jackson, MS 39217 (United States)

    1998-12-31

    Four intermetallic-based alloys were evaluated for cutting blade applications. These alloys included Fe{sub 3}Al-based (FAS-II and FA-129), FeAl-based (PM-60) and Ni{sub 3}Al-based (IC-50). These alloys were of interest because of their much higher work-hardening rates than the conventionally used carbon and stainless steels. The FeAl-based PM-60 alloy was of further interest because of its hardening possibility through retention of vacancies. The vacancy retention treatment is much simpler than the heat treatments used for hardening of steel blades. Blades of four intermetallic alloys and commercially used M2 tool steel blades were evaluated under identical conditions to cut two-ply heavy paper. Comparative results under identical conditions revealed that the FeAl-based alloy PM-60 outperformed the other intermetallic alloys and was equal to or somewhat better than the commercially used M2 tool steel. (orig.) 18 refs.

  7. Al-TiH2 Composite Foams Magnesium Alloy

    Science.gov (United States)

    Prasada Rao, A. K.; Oh, Y. S.; Ain, W. Q.; A, Azhari; Basri, S. N.; Kim, N. J.

    2016-02-01

    The work presented here in describes the synthesis of aluminum based titanium-hydride particulate composite by casting method and its foaming behavior of magnesium alloy. Results obtained indicate that the Al-10TiH2 composite can be synthesized successfully by casting method. Further, results also reveal that closed-cell magnesium alloy foam can be synthesized by using Al-10TiH2 composite as a foaming agent.

  8. Long - range foundry Al composite alloys

    Directory of Open Access Journals (Sweden)

    A. D. Mekhtiev

    2014-10-01

    Full Text Available The technology of obtaining nanostructural composite aluminum alloys consists in the plasma injection of refractory nanometric particles with simultaneous two-plane magnetic dynamic mixing of the melt. Particularly important in obtaining composite aluminum matrix alloys is the provision of the introduced particles wettability with the matrix melt for forming stable adhesive bonds. Nanostructured powder components can be considered not only to be a starting product for producing nanostructural composite aluminum alloys but as an independent commerce product. Nanostructural composite metal matrix alloys make one of the most prospective structural materials of the future, and liquid-phase technologies of their obtaining are the most competitive in producing products of nanostructural composite aluminum alloys in the industrial scale.

  9. High temperature creep behaviour of Al-rich Ti-Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sturm, D; Heilmaier, M; Saage, H [Otto von Guericke University Magdeburg, Institute for Materials and Joining Technology, PO Box 4120, D-39016 Magdeburg (Germany); Aguilar, J; Schmitz, G J; Drevermann, A [ACCESS e.V., Intzestrasse 5, D-52072 Aachen (Germany); Palm, M; Stein, F; Engberding, N [Max-Planck-Institut fuer Eisenforschung GmbH, Max-Planck-Str. 1, D-40237 Duesseldorf (Germany); Kelm, K; Irsen, S, E-mail: daniel.sturm@ovgu.d [Stiftung caesar, Electron Microscopy, Ludwig-Erhard-Allee 2, D-53175 Bonn (Germany)

    2010-07-01

    Compared to Ti-rich {gamma}-TiAl-based alloys Al-rich Ti-Al alloys offer an additional reduction of in density and a better oxidation resistance which are both due to the increased Al content. Polycrystalline material was manufactured by centrifugal casting. Microstructural characterization was carried out employing light-optical, scanning and transmission electron microscopy and XRD analyses. The high temperature creep of two binary alloys, namely Al{sub 60}Ti{sub 40} and Al{sub 62}Ti{sub 38} was comparatively assessed with compression tests at constant true stress in a temperature range between 1173 and 1323 K in air. The alloys were tested in the cast condition (containing various amounts of the metastable phases Al{sub 5}Ti{sub 3} and h-Al{sub 2}Ti) and after annealing at 1223 K for 200 h which produced (thermodynamically stable) lamellar {gamma}-TiAl + r-Al{sub 2}Ti microstructures. In general, already the as-cast alloys exhibit a reasonable creep resistance at 1173 K. Compared with Al{sub 60}Ti{sub 40}, both, the as-cast and the annealed Al{sub 62}Ti{sub 38} alloy exhibit better creep resistance up to 1323 K which can be rationalized by the reduced lamella spacing. The assessment of creep tests conducted at identical stress levels and varying temperatures yielded apparent activation energies for creep of Q = 430 kJ/mol for the annealed Al{sub 60}Ti{sub 40} alloy and of Q = 383 kJ/mol for the annealed Al{sub 62}Ti{sub 38} material. The latter coincides well with that of Al diffusion in {gamma}-TiAl, whereas the former can be rationalized by the instability of the microstructure containing metastable phases.

  10. Strength modelling of Al-Cu-Mg Type alloys

    OpenAIRE

    Yan, Jialin

    2006-01-01

    Age hardening of Al-Cu-Mg type alloys occurs in two stages separated by a constant hardness plateau when the alloys are aged at 110°C to 240?C after solution treatment and quenching. This work aims to develop a physically based two-stage hardening model to predict the yield strength of Al-Cu-Mg alloys with compositions in the (?+S) phase region. Experiments by means of hardness and tensile tests, differential scanning calorimetry and transmission electron microscopy (TEM) have been carried ou...

  11. Elevated-temperature Al alloys for aircraft structure

    Energy Technology Data Exchange (ETDEWEB)

    Rainen, R.A.; Ekvall, J.C.

    1988-05-01

    Elevated-temperature powder metallurgy (P/M) aluminum alloys are being developed to replace titanium aircraft structure materials for operation in the 300-600 F temperature range. Typical mechanical properties of P/M Al-Fe-Ce and Al-Fe-V-Si alloys are superior to those of conventional materials, and cost savings of 50 to 70 percent have been projected for these alloys which can be fabricated and processed using methods similar to those used in the production of conventional aluminum. 5 references.

  12. Characteristics of Mg-Al-Zn alloys after laser treatment

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2008-12-01

    Full Text Available Purpose: The structure and the properties of casting magnesium alloy EN-MCMgAl3Zn1, EN-MCMgAl6Zn1,EN-MCMgAl9Zn1 and EN-MCMgAl12Zn1 after laser surface treatment are presented in this paper. The aim ofthis work was to improve the surface layer cast magnesium Mg-Al-Zn by melting and feeding of TiC particle onthe surface. The purpose of this work was to determine the laser treatment parameter.Design/methodology/approach: The experiments were performed using high power diode laser. The laser treatmentof an EN-MCMgAl3Zn1, EN-MCMgAl6Zn1, EN-MCMgAl9Zn1, EN-MCMgAl12Zn1 magnesium alloy with alloyingTiC powders was carried out using a high power diode laser (HPDL. The resulting microstructure in the modified surfacelayer was examinated using scanning electron microscopy. Phase composition was determined by the X-ray diffractionmethod using the XPert device. The measurements of hardness of the modified surface layer was also studied.Findings: The alloyed region has a fine microstructure with hard carbide particles. Hardness of laser surfacealloyed layer with TiC particles was significantly improved as compared to alloy without laser treatment forEN-MCMgAl3Zn1 and EN-MCMgAl6Zn1 alloys.Research limitations/implications: In this research one powder - TiC was used with the particle size over 6 μm.This investigation presents different speed rates feed and different laser power value for four type of magnesium alloys.Practical implications: The results obtained in this investigation were promising compared to otherconventional processes. High Power Diode Laser can be used as an economical substitute of Nd:YAG and CO2 toimprove the surface magnesium alloy by feeding the carbide particles.Originality/value: The originality of this work is applying of High Power Diode Laser for alloying ofmagnesium alloy using titanium carbide.

  13. Microstructure of interaction interface between Al-Si, Zn-Al alloys and Al2O3p/6061Al composite

    Institute of Scientific and Technical Information of China (English)

    许志武; 闫久春; 吕世雄; 杨士勤

    2004-01-01

    Interaction behaviors between Al-Si, Zn-AI alloys and Al2O3p/6061AI composite at different heating temperatures were investigated. It is found that Al2O3p/6061Al composite can be wetted well by AlSi-1, AlSi-4 and Zn-Al alloys and an interaction layer forms between the alloy and composite during interaction. Little Al-Si alloys remain on the surface when they fully wet the composite and Si element in Al-Si alloy diffuses into composite entirely and assembles in the composite near the interface of Al-Si alloy/composite to form a Si-rich zone. The microstructure in interaction layer with Si penetration is still dense. Much more residual Zn-Al alloy exists on the surface of composite when it wets the composite, and porosities appear at the interface of Zn-Al alloy/composite. The penetration of elements Zn, Cu of Zn-Al alloy into composite leads to the generation of shrinkage cavities in the interaction layer and makes the microstructure of Al2 O3p/6061A1 composite loose.

  14. Directional Solidification and Mechanical Properties of NiAl-NiAlTa Alloys

    Science.gov (United States)

    Johnson, D. R.; Chen, X. F.; Oliver, B. F.; Noebe, R. D.; Whittenberger, J. D.

    1995-01-01

    Directional solidification of eutectic alloys is a promising technique for producing in-situ composite materials exhibiting a balance of properties. Consequently, the microstructure, creep strength and fracture toughness of directionally solidified NiAl-NiAlTa alloys were investigated. Directional solidification was performed by containerless processing techniques to minimize alloy contamination. The eutectic composition was found to be NiAl-15.5 at% Ta and well-aligned microstructures were produced at this composition. A near-eutectic alloy of NiAl-14.5Ta was also investigated. Directional solidification of the near-eutectic composition resulted in microstructures consisting of NiAl dendrites surrounded by aligned eutectic regions. The off-eutectic alloy exhibited promising compressive creep strengths compared to other NiAl-based intermetallics, while preliminary testing indicated that the eutectic alloy was competitive with Ni-base single crystal superalloys. The room temperature toughness of these two-phase alloys was similar to that of polycrystalline NiAl even with the presence of the brittle Laves phase NiAlTa.

  15. Corrosion of Mechanically Alloyed Nanostructured FeAl Intermetallic Powders

    OpenAIRE

    Torres-Islas, A.; C. Carachure; Serna, S.; B. Campillo; G. Rosas

    2012-01-01

    The corrosion behavior of the Fe40Al60 nanostructured intermetallic composition was studied using electrochemical impedance spectroscopy (EIS) and linear polarization resistance (LPR) techniques with an innovative electrochemical cell arrangement. The Fe40Al60 (% at) intermetallic composition was obtained by mechanical alloying using elemental powders of Fe (99.99%) and Al (99.99%). All electrochemical testing was carried out in Fe40Al60 particles that were in water with different pH values. ...

  16. Development of environmentally friendly cast alloys. High-zinc Al alloys

    Directory of Open Access Journals (Sweden)

    W.K. Krajewski

    2010-10-01

    Full Text Available Purpose: The main purpose of this paper is presenting the results obtained in years 2007 – 2010 in frame of the project Marie Curie Transfer of Knowledge – CastModel. The project was focused, among others, at elaborating new, environmentally friendly cast alloys based on the Al-Zn system. Particularly, efforts were aimed at improving ductility of the sand cast high-zinc aluminium alloys (HZnAl by using the newly elaborated master alloys, based on the Al-Zn-Ti system.Design/methodology/approach: The presented work is focused on the nucleation of the high-zinc Al-20 wt% Zn (HZnAl AlZn20 alloy, known as the high damping one, aiming at improving plastic properties of the sand castings. The melted alloy was nucleated with AlTi5B1 (TiBAl and AlTi3C0.15 (TiCAl refiners as well as with the newly introduced ZnAl-Ti3 one. During the research the following experimental techniques were used: LM, SEM-EBSD, EDS, TA, DSC, Quantitative Metallography, UTS, Elongation and Attenuation coefficient measurements.Findings: During the performed examinations it was found out that significant increasing of the grain population of the inoculated alloy increases plasticity represented by elongation. The attenuation coefficient of the nucleated alloy, measured using an Olympus Epoch XT device, preserves its high value. The results obtained allow to characterize the examined AlZn20 alloy as promissive, having good strength and damping properties as well as the environmentally friendly alloy because of its comparatively low melting temperatures.Practical implications: The grain-refined high-zinc aluminium alloys can be used as the high damping substitutes of the traditional, more energy consumable Fe-based foundry alloys.Originality/value: The newly elaborated ZnAl-Ti based master alloys show high refining potency and quick dissolution in low melting temperatures of about 500°C, and are the promissive alternatives of the traditional AlTi-based ones.

  17. Supercoducting property of Zr-Cu-Al-Ni-Nb alloys

    Science.gov (United States)

    Okai, D.; Motoyama, G.; Kimura, H.; Inoue, A.

    The superconducting property of Zr55Cu(30-X)Al10Ni5NbX alloys prepared by arc melting and liquid quenching methods was investigated by magnetic susceptibility measurements. The crystalline alloys with X = 0∼25 at.% prepared by arc melting method exhibited superconductivity with maximum Tc,on of 10.1 K. The alloys (X = 10∼23 at.%) with crystalline particles embedded in an amorphous structure, which were fabricated by melt spinning method, showed superconductivity with Tc,on of less than 4.0 K. The superconducting property of the Zr-Cu-Al-Ni-Nb alloys was attributed to superconducting phases of Zr2Cu, Zr2Ni, Zr65Al10Nb25 and Zr-Nb contained in the Zr-Cu-Al-Ni-Nb alloys. The melt-spun Zr55Cu(30-X)Al10Ni5NbX (X = 10∼20 at.%) alloys exhibited glass transition at 718∼743 K and were found to be superconducting metallic glasses.

  18. Property Criteria for Automotive Al-Mg-Si Sheet Alloys

    Directory of Open Access Journals (Sweden)

    Ramona Prillhofer

    2014-07-01

    Full Text Available In this study, property criteria for automotive Al-Mg-Si sheet alloys are outlined and investigated in the context of commercial alloys AA6016, AA6005A, AA6063 and AA6013. The parameters crucial to predicting forming behavior were determined by tensile tests, bending tests, cross-die tests, hole-expansion tests and forming limit curve analysis in the pre-aged temper after various storage periods following sheet production. Roping tests were performed to evaluate surface quality, for the deployment of these alloys as an outer panel material. Strength in service was also tested after a simulated paint bake cycle of 20 min at 185 °C, and the corrosion behavior was analyzed. The study showed that forming behavior is strongly dependent on the type of alloy and that it is influenced by the storage period after sheet production. Alloy AA6016 achieves the highest surface quality, and pre-ageing of alloy AA6013 facilitates superior strength in service. Corrosion behavior is good in AA6005A, AA6063 and AA6016, and only AA6013 shows a strong susceptibility to intergranular corrosion. The results are discussed below with respect to the chemical composition, microstructure and texture of the Al-Mg-Si alloys studied, and decision-making criteria for appropriate automotive sheet alloys for specific applications are presented.

  19. Laser surface treatment of cast Al-Si-Cu alloys

    OpenAIRE

    K. Labisz

    2013-01-01

    Purpose: The test results presented in this chapter concern formation of the quasi-composite MMCs structure on the surface of elements from aluminium cast alloys AC-AlSi9Cu and AC-AlSi9Cu4 by fusion of the carbide or ceramic particles WC, SiC, ZrO2 and Al2O3 in the surface of alloys. In addition, within the scope of the tests the phase transformations and precipitation processes present during laser remelting and fusion at appropriately selected parameters: laser power, the ra...

  20. Microstructural evolution and creep of Fe-Al-Ta alloys

    Energy Technology Data Exchange (ETDEWEB)

    Prokopcakova, Petra; Svec, Martin [Technical University of Liberec (Czech Republic). Dept. of Material Science; Palm, Martin [Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany). Structure and Nano-/Micromechanics of Materials

    2016-05-15

    The microstructural evolution in Fe-Al-Ta alloys containing 23 - 31 at.% Al and 1.5 - 2.2 at.% Ta has been studied in the temperature range 650 - 750 C by annealing for 1, 10, 100 and 1 000 h. The experiments confirm that in this temperature range the precipitation of the stable hexagonal C14 Laves phase is preceded by formation of coherent, metastable L2{sub 1} Heusler phase precipitates within the Fe-Al matrix. However, precipitates of C14 are observed after much shorter annealing times than previously assumed. Creep strength increases substantially with increasing Al content of the alloys because the solid solubility for Ta in the Fe-Al matrix increases with increasing Al content and solid-solution hardening contributes substantially to the observed high creep strength. It may therefore be that the microstructural changes during creep have no noticeable effect on creep strength.

  1. Microstructural evolution and creep of Fe-Al-Ta alloys

    International Nuclear Information System (INIS)

    The microstructural evolution in Fe-Al-Ta alloys containing 23 - 31 at.% Al and 1.5 - 2.2 at.% Ta has been studied in the temperature range 650 - 750 C by annealing for 1, 10, 100 and 1 000 h. The experiments confirm that in this temperature range the precipitation of the stable hexagonal C14 Laves phase is preceded by formation of coherent, metastable L21 Heusler phase precipitates within the Fe-Al matrix. However, precipitates of C14 are observed after much shorter annealing times than previously assumed. Creep strength increases substantially with increasing Al content of the alloys because the solid solubility for Ta in the Fe-Al matrix increases with increasing Al content and solid-solution hardening contributes substantially to the observed high creep strength. It may therefore be that the microstructural changes during creep have no noticeable effect on creep strength.

  2. Microstructure evolution of 7050 Al alloy during age-forming

    International Nuclear Information System (INIS)

    The microstructure evolution of the 7050 Al alloy treated by age-forming was studied using a designed device which can simulate the age-forming process. The grain shape, grain boundary misorientation and grain orientation evolution of 7050 Al alloy during age-forming have been quantitatively characterized by electron backscattering diffraction technique. The results show that age-forming produced abundant low-angle boundaries and elongated grains, which attributed to stress induced dislocation movement and grain boundary migration during the age-forming process. On the other side, the stress along rolling direction caused some unstable orientation grains to rotate towards the Brass and S orientations during the age-forming process. Hence, the intensity of the rolling texture orientation in age-formed samples is enhanced. But this effect decays gradually with increasing aging time, since stress decreases and precipitation hardening occurs during the age-forming process. - Highlights: • Quantitative analysis of grain evolution of 7050 Al alloys during age-forming • Stress induces some grain rotation of 7050 Al alloys during age-forming. • Creep leads to elongate grain of 7050 Al alloys during age-forming. • Obtains a trend on texture evolution during age-forming applied stress

  3. Quality analysis of the Al-Si-Cu alloy castings

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2007-04-01

    Full Text Available The developed design methodologies both the material and technological ones will make it possible to improve shortly the quality of materials from the light alloys in the technological process, and the automatic process flow correction will make the production cost reduction possible, and - first of all - to reduce the amount of the waste products. Method was developed for analysis of the casting defects images obtained with the X-ray detector analysis of the elements made from the Al-Si-Cu alloys of the AC-AlSi7Cu3Mg type as well as the method for classification of casting defects using the artificial intelligence tools, including the neural networks; the developed method was implemented as software programs for quality control. Castings were analysed in the paper of car engine blocks and heads from the Al-Si-Cu alloys of the AC-AlSi7Cu3Mg type fabricated with the “Cosworth” technological process. The computer system, in which the artificial neural networks as well as the automatic image analysis methods were used makes automatic classification possible of defects occurring in castings from the Al-Si-Cu alloys, assisting and automating in this way the decisions about rejection of castings which do not meet the defined quality requirements, and therefore ensuring simultaneously the repeatability and objectivity of assessment of the metallurgical quality of these alloys.

  4. The structure of rapidly solidified Al- Fe- Cr alloys

    Science.gov (United States)

    Yearim, R.; Shechtman, D.

    1982-11-01

    Four aluminum alloys, designed for use at elevated temperatures, were studied. The alloys were supersaturated with iron and chromium, and one of them contained small amounts of Ti, V, and Zr. The starting materials were alloy powders made by the RSR (Rapid Solidification Rate) centrifugal atomization process. Extrusion bars were made from the four powders. The as-extruded microstructure and the microstructure of the alloys after annealing at 482 °C were investigated by optical and transmission electron microscopy and by X-ray diffraction. The microstructure consists of equiaxed grains of aluminum matrix and two types of precipitates, namely, Al3(Fe ,Cr) and a metastable phase, Al6(Fe,Cr). The precipitates were different in their shape, size, distribution, and location within the grains.

  5. Microstructure of MCMgAl12Zn1 magnesium alloy

    Directory of Open Access Journals (Sweden)

    Dobrzański L. A.

    2007-01-01

    Full Text Available In this paper is presented the structure of the cast magnesium alloys as cast state and after heat treatment cooled with different cooling rate, depending on the cooling medium (furnace, water, air. For investigations samples in shape of 250x150x25 mm plates were used. The structure have been study in the light microscope, scanning electron microscope equipped with an electron back scattering facility. The effects of the addition of Al on the microstructure were also studied. In the analysed alloys a structure of α solid solution and fragile phase β(Mg17Al12 occurred mainly on grain borders as well as eutectic and phase with Mn, Fe and Si. Investigation are carried out for the reason of chemical composition influence and precipitation processes influence to the structure and mechanical properties of the magnesium cast alloys with different chemical composition in as cast alloys and after heat treatment.

  6. Formation Processes of Nanocomposite Strengthening Particles in Rapidly Quenched Al-Sc-Zr Alloys

    OpenAIRE

    A.V. Kotko; Nosenko, V. K.; O.A. Molebny; T.O. Monastyrska; A.L. Berezina

    2012-01-01

    Decomposition processes of supersaturated solid solution of aluminium alloys alloyed with Sc and Zr have been studied in the work. The binary hypereutectic Al-Sc alloys, hyperperitectic Al-Zr alloys and ternary Al-Sc-Zr alloys were chosen. Alloys were obtained by the melt-spinning. Melts were quenched from temperatures of Т = 1000 C and Т = 1400 ºC. The study of the structure of rapidly solidifyed binary Al alloys alloyed with Sc and Zr showed that the crystallization of anomalously supersat...

  7. RELATIONSHIPS BETWEEN HYDROGEN AND MICROSTRUCTURAL FEATURES OF AL ALLOYS

    OpenAIRE

    Chernyayeva, O.; Lisovytskiy, D.

    2008-01-01

    The distribution of hydrogen between the different states was estimated from hydrogen permeation and hydrogen extraction measurements and was correlated with the microstructure features of Al-Mg-Mn, Al-Mg-Mn-Fe and Al-Zn-Mg-Mn-Fe alloys. Hydrogen lattice diffusivity was found to depend on the mean free paths between the main phase precipitate complexes. The content of reversibly trapped hydrogen correlated with the volume fraction of precipitates

  8. Development in Conducting Bus of RE-Al Alloys

    Institute of Scientific and Technical Information of China (English)

    李德富; 胡捷; 章萍芝; 石瑛; 李彦利

    2001-01-01

    Four kinds of deformed aluminum alloys were tested. One kind of RE-A1-Mg-Si alloy, which possessed high conductivity and strength, was the first priority by contrast test, The large specification bus of conducting aluminum all oys was made by thermomechanical process during the industrial experiment. The properties of the bus are as follows:the tensile strength σb is 238 MPa, the conductivity (v.s. IACS) is 54.3%, and the current-carrying capacity is beyond 3.1kA during working process. This kind of RE-Al alloy bus has been applied to several electrical transmitting and transforming work.

  9. Analysis of heavy alloying elements segregation in gravity cast experimental Mg-Al-Zn-RE alloy

    Directory of Open Access Journals (Sweden)

    A. Żydek

    2010-01-01

    Full Text Available Microstructure of experimental AZ91 alloy with an addition of rare earth elements (RE at a level of 4 wt.% was examined by means of light microscopy. The investigated AZ91 + 4 wt.% RE alloy was fabricated by adding cerium rich mish metal to molten commercial AZ91 alloy. In the microstructure of the resulting alloy, besides α solid solution, α + γ eutectic and discontinuous precipitates of γ phase, also the Al11RE3 phase with needle-like morphology and the polygonal Al10RE2Mn7 phase were revealed. No segregation of rare earth elements was found in the investigated gravity cast alloy, which was confirmed by statistical analysis of cerium concentrations in selected parts of the cast. Similar results were obtained for manganese. Ce and Mn concentrations were determined by a spectrophotometric method.

  10. Hydrogenation properties of Mg-Al alloys

    DEFF Research Database (Denmark)

    Andreasen, Anders

    2008-01-01

    . Further, it is found that the kinetics of hydrogenation, as well dehydrogenation, may be significantly improved by alloying compared to pure Mg. The expense of these improvements of the hydrogenation/dehydrogenation properties is a lower gravimetric hydrogen density in the hydrogenated product, (C) 2008...

  11. POWDER METALLURGY TiAl ALLOYS: MICROSTRUCTURES AND PROPERTIES

    Energy Technology Data Exchange (ETDEWEB)

    Hsiung, L

    2006-12-11

    The microstructures and properties of powder metallurgy TiAl alloys fabricated by hot extrusion of gas-atomized powder at different elevated temperatures were investigated. Microstructure of the alloy fabricated at 1150 C consisted of a mixture of fine ({gamma} + {alpha}{sub 2}) equiaxed grains and coarse ordered B2 grains. Particles of ordered hexagonal {omega} phase were also observed in some B2 grains. The alloy containing B2 grains displayed a low-temperature superplastic behavior: a tensile elongation of 310% was measured when the alloy was tested at 800 C under a strain rate of 2 x 10{sup -5} s{sup -1}. Microstructure of the alloy fabricated at 1250 C consisted of a mixture of fine ({gamma} + {alpha}{sub 2}) equiaxed grains, coarse {alpha}{sub 2} grains, and lamellar ({gamma} + {alpha}{sub 2}) colonies. An observation of stacking faults associated with fine {gamma} lamellae in {alpha}{sub 2} grains reveals that the stacking fault of {alpha}{sub 2} phase plays an important role in the formation of lamellar ({gamma} + {alpha}{sub 2}) colonies. Unlike the alloy fabricated at 1150{sup o}, the alloy fabricated at 1250{sup o} displayed no low-temperature superplasticity, but a tensile elongation of 260% at 1000 C was measured. Microstructure of the alloy fabricated at 1400 C consisted of fully lamellar ({gamma} + {alpha}{sub 2}) colonies with the colony size ranging between 50 {micro}m and 100 {micro}m, in which the width of {gamma} lamella is in a range between 100 nm and 350 nm, and the width of {alpha}{sub 2} lamella is in a range between 10 nm and 50 nm. Creep behavior of the ultrafine lamellar alloy and the effects of alloying addition on the creep resistance of the fully lamellar alloy are also investigated.

  12. Evaluation of porosity in Al alloy die castings

    Directory of Open Access Journals (Sweden)

    M. Říhová

    2012-01-01

    Full Text Available Mechanical properties of an Al-alloy die casting depend significantly on its structural properties. Porosity in Al-alloy castings is one of the most frequent causes of waste castings. Gas pores are responsible for impaired mechanical-technological properties of cast materials. On the basis of a complex evaluation of experiments conducted on AlSi9Cu3 alloy samples taken from the upper engine block which was die- cast with and without local squeeze casting it can be said that castings manufactured without squeeze casting exhibit maximum porosity in the longitudinal section. The area without local squeeze casting exhibits a certain reduction in mechanical properties and porosity increased to as much as 5%. However, this still meets the norms set by SKODA AUTO a.s.

  13. Corrosion behavior of friction stir welded AZ31B Mg alloy - Al6063 alloy joint

    Directory of Open Access Journals (Sweden)

    B. Ratna Sunil

    2016-12-01

    Full Text Available In the present work, AZ31B Mg alloy and Al6063 alloy-rolled sheets were successfully joined by friction stir welding. Microstructural studies revealed a sound joint with good mechanical mixing of both the alloys at the nugget zone. Corrosion performance of the joint was assessed by immersing in 3.5% NaCl solution for different intervals of time and the corrosion rate was calculated. The joint has undergone severe corrosion attack compared with both the base materials (AZ31B and Al6063 alloys. The predominant corrosion mechanism behind the high corrosion rate of the joint was found to be high galvanic corrosion. From the results, it can be suggested that the severe corrosion of dissimilar Mg–Al joints must be considered as a valid input while designing structures intended to work in corroding environment.

  14. Interaction of hydrogen with an Mg-Al alloy (poster)

    DEFF Research Database (Denmark)

    Andreasen, A.; Andreasen, J.W.; Burkarl, R.;

    2004-01-01

    energy for dehydrogenation of the Mg-Al alloy is found to be approx. 160 kJ/mol. This is not significantly higher than for pure and fully activated Mg.Furthermore, it is found that Mg-Al is hydrogenated to MgH2 + Al and upon dehydrogenation a Mg-Al alloy is reformed. Pure Mg is not observed during...... dehydrogenation, suggesting that the formation of Mg-Al is fast compared to the liberation of hydrogen fromMgH2. From thermodynamical calculations using the semi-empirical Miedema model a slightly lower heat of hydride formation is found. Based on comparison with previous experiments on Mg exposed to air it is...

  15. Thermal stability of Al-Mg-Sc-Zr alloy

    Institute of Scientific and Technical Information of China (English)

    ZHAO Wei-tao; YAN De-sheng; RONG Li-jian

    2006-01-01

    The thermal stability of Al3(Sc,Zr) precipitates in the cold worked Al-Mg-Sc-Zr alloy after elevated temperature exposure was investigated. The evaluation was conducted using room temperature tensile, Vicker's hardness, optical metallography and scanning electron microscope (SEM) with the backscatter. The results show that the Al3(Sc,Zr) precipitates and mechanical properties have no obvious change, and the grains keep elongated along the working direction as that in cold worked sample after exposure at 300 ℃ for 1 000 h. The coarsening of Al3(Sc,Zr) precipitates occurs and is no longer effective on the recrystallization resistance, and partial recrystallization is observed after 400 ℃ exposure. In particular, after 500 ℃ exposure, the hardness decreases drastically and the alloy has fully recrystallized due to the obvious coarsening of Al3(Sc,Zr) precipitates.

  16. Adsorption interaction between Al-5% Pb alloy and water

    Science.gov (United States)

    Ryabina, A. V.; Shevchenko, V. G.

    2016-10-01

    The adsorption and structural features of Al-5% Pb alloy powder before and after reacting with water are analyzed. Results from studying the morphology and phase composition of the oxidation products are presented, and the specific surface area and porosity of the powders are calculated. It is shown experimentally that water treatment of Al-5% Pb alloy powder even at room temperature leads to the formation of new phases and affects the powder's morphology. It is established that a major role in the properties of the watertreated powders is played by nanopores that form between crystallites on a particle's surface during waterinduced oxidation and subsequent thermal dehydration.

  17. The immiscibility of InAlN ternary alloy

    Science.gov (United States)

    Zhao, Guijuan; Xu, Xiaoqing; Li, Huijie; Wei, Hongyuan; Han, Dongyue; Ji, Zesheng; Meng, Yulin; Wang, Lianshan; Yang, Shaoyan

    2016-05-01

    We have used two models based on the valence force field and the regular solution model to study the immiscibility of InAlN ternary alloy, and have got the spinodal and binodal curves of InAlN. Analyzing the spinodal decomposition curves, we obtain the appropriate concentration region for the epitaxial growth of the InN-AlN pseudobinary alloy. At a temperature most common for the epitaxial growth of InAlN (1000 K), the solubility of InN is about 10%. Then we introduce the mismatch strain item into the Gibbs free energy, and the effect of different substrates is taken into consideration. Considering Si, Al2O3, InN, GaN, AlN as a substrate respectively, it is found that all the five systems are stabilized with the upper critical solution temperature largely reduced. Finally, InN and GaN are potential substrates for In-rich InAlN, while AlN and GaN substrates are recommended in the Al-rich region. Si and Al2O3 may be ideal substrates for thin InAlN film.

  18. Effect of alloying elements Al and Ca on corrosion resistance of plasma anodized Mg alloys

    Science.gov (United States)

    Anawati, Asoh, Hidetaka; Ono, Sachiko

    2016-04-01

    Plasma anodizing is a surface treatment used to form a ceramic-type oxide film on Mg alloys by the application of a high anodic voltage to create intense plasma near the metal surface. With proper selection of the process parameters, the technique can produce high quality oxide with superior adhesion, corrosion resistance, micro-hardness, wear resistance and strength. The effect of alloying element Al on plasma anodizing process of Mg alloys was studied by comparing the anodizing curves of pure Mg, AZ31, and AZ61 alloys while the effect of Ca were studied on AZ61 alloys containing 0, 1, and 2 wt% Ca. Anodizing was performed in 0.5 M Na3PO4 solution at a constant current density of 200 Am-2 at 25°C. Anodic oxide films with lava-like structure having mix composition of amorphous and crystal were formed on all of the alloys. The main crystal form of the oxide was Mg3(PO4)2 as analyzed by XRD. Alloying elements Al and Ca played role in modifying the plasma lifetime during anodization. Al tended to extend the strong plasma lifetime and therefore accelerated the film thickening. The effect of Ca on anodizing process was still unclear. The anodic film thickness and chemical composition were altered by the presence of Ca in the alloys. Electrochemical corrosion test in 0.9% NaCl solution showed that the corrosion behavior of the anodized specimens depend on the behavior of the substrate. Increasing Al and Ca content in the alloys tended to increase the corrosion resistance of the specimens. The corrosion resistance of the anodized specimens improved significantly about two orders of magnitude relative to the bare substrate.

  19. Molar Volume Analysis of Molten Ni-Al-Co Alloy by Measuring the Density

    Institute of Scientific and Technical Information of China (English)

    XIAO Feng; FANG Liang; FU Yuechao; YANG Lingchuan

    2004-01-01

    The density of molten Ni-Al-Co alloys was measured in the temperature range of 1714~1873K using a modified pycnometric method, and the molar volume of molten alloys was analyzed. The density of molten Ni-Al-Co alloys was found to decrease with increasing temperature and Co concentration in alloys. The molar volume of molten Ni-Al-Co alloys increases with increasing Co concentration in alloys. The molar volume of molten Ni-Al-Co alloys shows a negative deviation from the linear molar volume.

  20. Melting and casting of FeAl-based cast alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K. [Oak Ridge National Lab., TN (United States); Wilkening, D. [Columbia Falls Aluminum Co., Columbia Falls, MT (United States); Liebetrau, J.; Mackey, B. [AFFCO, L.L.C., Anaconda, MT (United States)

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  1. Melting and casting of FeAl-based cast alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.; Wilkening, D. [Columbia Falls Aluminum Co., 2000 Aluminum Dr., Columbia Falls, MT 59912 (United States); Liebetrau, J.; Mackey, B. [AFFCO, L.L.C., P.O. Box 1071, Anaconda, MT 59711 (United States)

    1998-12-31

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{sup TM} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast. (orig.) 18 refs.

  2. Instability of TiC and TiAl3 compounds in Al-10Mg and Al-5Cu alloys by addition of Al-Ti-C master alloy

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The performance of Al-Ti-C master alloy in refining Al-10Mg and A1-5Cu alloys was studied by using electron probe micro-analyzer (EPMA) and X-ray diffractometer (XRD) analysis.The results indicate that there are obvious fading phenomena in both Al-10Mg and Al-5Cu alloys with the addition of Al-5Ti-0.4C refiner which contains TiC and TiAl3 compounds.Mg element has no influence on the stability of TiC and TiAl3, while TiC particles in Al-10Mg alloy react with Al to form Al4C3 particles, resulting in the refinement fading.However, TiC particles are relatively stable in Al-5Cu alloy, while TiAl3 phase reacts with Al2Cu to produce a new phase Ti(Al, Cu)2, which is responsible for the refinement fading in Al-5Cu alloy.These indicate that the refinement fading will not occur only when both the TiC particles and TiAl3 compound of Al-Ti-C refiner are stable in Al alloys.

  3. Influence of Al addition on structure of magnesium casting alloys

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2006-04-01

    Full Text Available Purpose: In the following paper there have been the structure and properties of the MCMgAl9Zn1 magnesium cast alloy as-cast state and after a heat treatment presented.Design/methodology/approach: A casting cycle of alloys has been carried out in an induction crucible furnace using a protective salt bath Flux 12 equipped with two ceramic filters at the melting temperature of 750±10ºC, suitable for the manufactured material. The following results concern transmission and scanning microscopy, X-ray qualitative and quantitative microanalysis.Findings: The analysis of the thin foils after the ageing process has confirmed that the structure of the magnesium cast alloy consists of the solid solution α – Mg (matrix of the secondary phase β – Mg17Al12 evenly located in the structure. The structure creates agglomerates in the form of needle precipitations, partially coherent with the matrix placed mostly at the grain boundaries.Research limitations/implications: According to the alloys characteristic, the applied cooling rate and alloy additions seems to be a good compromise for mechanical properties and microstructures, nevertheless further tests should be carried out in order to examine different cooling rates and parameters of solution treatment process and aging process.Practical implications: A desire to create as light vehicle constructions as possible and connected with it low fuel consumption have made it possible to make use of magnesium alloys as a constructional material in automotive industry.Originality/value: The undertaken examinations aim at defining the influence of a chemical composition and precipitation processes on the structure and casting magnesium alloy properties in its as-cast state and after heat treatment with a different content of alloy components.

  4. Microstructural Characterization of Beryllium Treated Al-Si Alloys

    Directory of Open Access Journals (Sweden)

    M. F. Ibrahim

    2015-01-01

    Full Text Available The present study was carried out on B356 and B357 alloys using the thermal analysis technique. Metallographic samples prepared from these castings were examined using optical microscopy and FESEM. Results revealed that beryllium causes partial modification of the eutectic Si, similar to that reported for magnesium additions. Addition of 0.8 wt.% Mg reduces the eutectic temperature by ~10°C. During solidification of alloys containing high levels of Fe and Mg, but no Sr, formation of a Be-Fe phase was detected at 611°C, close to that of α-Al. The Be-Fe phase precipitates in script-like form at or close to the β-Al5SiFe platelets. A new reaction, composed of fine particles of Si and π-Fe phase, was observed to occur near the end of solidification in high Mg-, high Fe-, and Be-containing alloys. The amount of this reaction decreased with the addition of Sr. Occasionally, Be-containing phase particles were observed as part of the reaction. Addition of Be has a noticeable effect on decreasing the β-Al5FeSi platelet length; this effect may be enhanced by addition of Sr. Beryllium addition also results in precipitation of the β-Al5FeSi phase in nodular form, which lowers its harmful effects on the alloy mechanical properties.

  5. Diffusion Bonding between TiAl Based Alloys and Steels

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The joint of 40Cr steel and TiAl based alloy has been studied by means of a high frequency induction diffusion welder. The experimental results show that, the higher the temperature and pressure, the higher the strength of the joints. The optimum parameters are: T=1123~1323 K,t=10~30 min, P=5~20 MPa.

  6. Microstructures of Mg-Al-Zn and Al-Si-Cu cast alloys

    Directory of Open Access Journals (Sweden)

    T. Tański a

    2010-01-01

    Full Text Available Purpose: The aim of this paper was to investigate the structure of the MCMgAl6Zn1 magnesium and ACAlSi9Cu aluminium cast alloy in as-cast state.Design/methodology/approach: The following results concern the microstructure of the cast magnesium and aluminium alloys using ZEISS SUPRA 25, Opton DSM-940 scanning and LEICA MEF4A light microscopy, X-ray qualitative microanalysis as well as X-ray analysis.Findings: The analysis of the structure magnesium alloy consists of the solid solution α – Mg (matrix of the secondary phase g – Mg17Al12 evenly located in the structure. The structure creates agglomerates in the form of needle precipitations, partially coherent with the matrix placed mostly at the grain boundaries. The AC AlSi9Cu and AC AlSi9Cu4 cast aluminium alloys are characterised by a dendritic structure of the α solid solution - as the alloy matrix, as well are characterised by a discontinuous β–Si phase forming the α+β eutectic grains, with a morphology depending on the silicon and copper mass concentration.Research limitations/implications: Taking into account the fact that some of the properties are of great importance only for the surface of the material, the future investigation will concern modelling of the alloy surface using surface layers deposition methods like physical vapour deposition methods.Practical implications: A desire to create as light vehicle constructions as possible and connected low fuel consumption have made it possible to make use of magnesium and aluminium alloys as constructional material in automotive industry.Originality/value: Contemporary materials should possess high mechanical properties, physical and chemical, as well as technological ones, to ensure long and reliable use. The above mentioned requirements and expectations regarding the contemporary materials are met by the non-ferrous metals alloys used nowadays, including the magnesium and aluminium alloys.

  7. Influence of Al Composition on the Microstructure of B Alloyed Ni3Al Synthesized under Compression

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    It was shown by TEM and X-ray analysis that Ni3Al is the mainphase of the intermetallic synthesized under compression from the powder mixture of Ni with Al alloyed by B. The Ni3B is a secondary phase. The value of the lattice parameter of the intermetallic Ni3Al with and without B increases when the concentration of Al increases. The increase in Al concentration from 23.5 to 25.0 in the initial powder mixture leads to decreasing the solubility of B in the Ni3Al phase.

  8. Modeling-Based Processing of Al-Li Alloys for Delamination Resistance Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Al-Li alloys are of interest for use in aerospace structures due to the desirable combination of high strength and low density. However, high strength Al-Li alloys...

  9. Non-alloyed Ni3Al based alloys – preparation and evaluation of mechanical properties

    Directory of Open Access Journals (Sweden)

    J. Malcharcziková

    2013-07-01

    Full Text Available The paper reports on the fabrication and mechanical properties of Ni3Al based alloy, which represents the most frequently used basic composition of nickel based intermetallic alloys for high temperature applications. The structure of the alloy was controlled through directional solidification. The samples had a multi-phase microstructure. The directionally solidified specimens were subjected to tensile tests with concurrent measurement of acoustic emission (AE. The specimens exhibited considerable room temperature ductility before fracture. During tensile testing an intensive AE was observed.

  10. The influence of high-energy ion implantation on Al alloys fine structure and microhardness

    International Nuclear Information System (INIS)

    The microhardness and fine structure of Al alloys (D16 and Al Mn), implanted with 245 MeV krypton ions to doses of 1013 and 1014 cm-2 have been investigated. The implantation results in the un hardening of dispersion hardening D16 alloy and the hardening of thermally unharden able Al Mn alloy. The change in fine structure parameters of Al matrix of implanted alloys is in good agreement with the change in their microhardness

  11. Influence of chemical composition and alloying elements on microdefects and electron density in Ni-Al alloys

    Institute of Scientific and Technical Information of China (English)

    邓文; 黄宇阳; 吴道宏; 熊良钺; 王淑荷; 郭建亭

    2002-01-01

    Positron lifetime spectra have been measured in binary Ni-Al alloys with different chemical composition and NiAl alloys doped with Cr, Zr, Fe and Mg. The results indicate that in B2-NiAl and Ll2-Ni3Al alloys, some of the valance electrons of Ni and Al atoms are localized, which leads to a lower free electron density of the alloy. The mean free electron density of the binary Ni-Al alloy decreases with increasing Al content. The open volume of defects on grain boundary of the Ni3Al is larger than that of monovacancy or dislocation. Structural vacancies and microvoids are found in B2-NiAl alloys with Al content above 45%(mole fraction), and the concentration of the vacancies and open volume of microvoids will increase with higher Al content. The addition of Cr, Zr and Fe into a NiAl alloy can increase its mean free electron density and reduce the open volume of defects on its grain boundary, while with addition of Mg into the NiAl alloy, its mean free electron density decreases and open volume of boundary defects increases.

  12. Microscopic Properties of Long-Period Ordering in Al-Rich TiAl Alloys

    Science.gov (United States)

    Hata, S.; Nakano, T.; Kuwano, N.; Itakura, M.; Matsumura, S.; Umakoshi, Y.

    2008-07-01

    The ordering mechanism of long-period superstructures (LPSs) in Al-rich TiAl alloys has been investigated by high-resolution transmission electron microscopy (HRTEM). The LPSs are classified in terms of arrangements of base clusters with different shapes and compositions formed in Ti-rich (002) layers of L10-TiAl matrix: square Ti4Al, fat rhombus Ti3Al, and lean rhombus Ti2Al type clusters. The HRTEM observations revealed that antiphase boundaries of long-range-ordered LPS domains and short-range-ordered microdomains are constructed by various space-filling arrangements of the base clusters. Such a microscopic property characterized by the base clusters and their arrangements is markedly analogous to that of the {left< {{text{1,1/2,0}}} rightrangle } * special-point ordering alloys such as Ni-Mo.

  13. Two-Phase (TiAl+TiCrAl) Coating Alloys for Titanium Aluminides

    Science.gov (United States)

    Brady, Michael P. (Inventor); Smialek, James L. (Inventor); Brindley, William J. (Inventor)

    1998-01-01

    A coating for protecting titanium aluminide alloys, including the TiAl gamma + Ti3Al (alpha(sub 2)) class, from oxidative attack and interstitial embrittlement at temperatures up to at least 1000 C. is disclosed. This protective coating consists essentially of titanium, aluminum. and chromium in the following approximate atomic ratio: Ti(41.5-34.5)Al(49-53)Cr(9.5-12.5)

  14. Modified Mechanism of Eutectic Silicon in Al2O3/Al-Si Alloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Al2O3/Al-Si alloy composite was manufactured by squeeze casting. The morphology of the eutectic silicon in the composite was observed by scanning electronic microscope (SEM), and the modified mechanism of eutectic silicon in the composite was approached. The alumina fiber in the composite can trigger twin during the growth of Al-Si eutectic and lead to the modification of eutectic silicon near the fiber.

  15. Divorced Eutectic Solidification of Mg-Al Alloys

    Science.gov (United States)

    Monas, Alexander; Shchyglo, Oleg; Kim, Se-Jong; Yim, Chang Dong; Höche, Daniel; Steinbach, Ingo

    2015-08-01

    We present simulations of the nucleation and equiaxed dendritic growth of the primary hexagonal close-packed -Mg phase followed by the nucleation of the -phase in interdendritic regions. A zoomed-in region of a melt channel under eutectic conditions is investigated and compared with experiments. The presented simulations allow prediction of the final properties of an alloy based on process parameters. The obtained results give insight into the solidification processes governing the microstructure formation of Mg-Al alloys, allowing their targeted design for different applications.

  16. Property Criteria for Automotive Al-Mg-Si Sheet Alloys

    OpenAIRE

    Ramona Prillhofer; Gunther Rank; Josef Berneder; Helmut Antrekowitsch; Uggowitzer, Peter J.; Stefan Pogatscher

    2014-01-01

    In this study, property criteria for automotive Al-Mg-Si sheet alloys are outlined and investigated in the context of commercial alloys AA6016, AA6005A, AA6063 and AA6013. The parameters crucial to predicting forming behavior were determined by tensile tests, bending tests, cross-die tests, hole-expansion tests and forming limit curve analysis in the pre-aged temper after various storage periods following sheet production. Roping tests were performed to evaluate surface quality, for the deplo...

  17. Laser surface treatment of cast Al-Si-Cu alloys

    Directory of Open Access Journals (Sweden)

    K. Labisz

    2013-12-01

    Full Text Available Purpose: The test results presented in this chapter concern formation of the quasi-composite MMCs structure on the surface of elements from aluminium cast alloys AC-AlSi9Cu and AC-AlSi9Cu4 by fusion of the carbide or ceramic particles WC, SiC, ZrO2 and Al2O3 in the surface of alloys. In addition, within the scope of the tests the phase transformations and precipitation processes present during laser remelting and fusion at appropriately selected parameters: laser power, the rate of fusion and quantity of the ceramic powder fed have been partially examined. Design/methodology/approach: In general, the laser surface processing should result in achievement of the surface layer with the most favourable physical and mechanical properties, in particular enhancement of surface hardness, improvement of abrasion resistance and resistance to corrosion is assumed in relation to the selected aluminium alloys after standard thermal processing. Findings: The presented results of the surface layer include analysis of the mechanisms responsible for formation of the layer, and particularly concern remelting of the substrate and its crystallisation at various parameters of the High Power Diode Laser (HPDL and the technological conditions of the surface processing, remelting and fusion of the particles in the surface of cast alloys ACAlSi9Cu and ACAlSi9Cu4. For the purpose of testing the structure of the obtained surface layers the test methods making use of the light microscopy method supported with computer image analysis, transmission and scanning electron microscopy, X-ray analysis, X-ray microanalysis, as well as methods for testing the mechanical and usable properties have been used. Practical implications: What is more, development of the technology of surface refinement of cast alloys Al-Si-Cu with the laser fusion methods will allow for complex solving of the problem related to enhancement of the surface layer properties, taking into account both economic

  18. Properties of thermally stable PM Al-Cr based alloy

    International Nuclear Information System (INIS)

    The presented paper describes properties of Al-6.0 wt.%Cr-2.3 wt.%Fe-0.4 wt.%Ti-0.7 wt.%Si alloy produced by powder metallurgy (PM). The powder alloy was prepared by the pressure nitrogen melt atomization. The granulometric powder fraction of less than 45 μm was then hot-extruded at 450 deg. C to produce a rod of 6 mm in diameter. Microstructure of the as-extruded material was composed of recrystallized α(Al) grains (the average grain size of 640 nm) and Al13Cr2 spheroids (the average particle diameter of 130 nm and interparticle spacing of 290 nm). Metastable phases were not observed due to their decomposition on the hot extrusion. Hardness of the as-extruded material was 108 HV1, ultimate tensile strength, 327 MPa, yield strength, 258 MPa and elongation, 14%. Mechanical properties resulted mainly from Hall-Petch strengthening. The room-temperature mechanical properties were also measured after a long-term annealing at 400 deg. C. The investigated PM material was compared with the commercial Al-11.8 wt.%Si-0.9 wt.%Ni-1.2 wt.%Cu-1.2 wt.%Mg casting alloy generally applied at elevated temperatures. The PM alloy showed much higher thermal stability, since its room temperature hardness and tensile properties did not degradate significantly even after annealing at 400 deg. C/200 h. In contrast, the hardness and strength of the casting alloy reduced rapidly already after a 30 min annealing. The excellent thermal stability of the investigated PM material was a consequence of very slow diffusivities and low equilibrium solubilities of chromium and iron in solid aluminium

  19. Properties of thermally stable PM Al-Cr based alloy

    Energy Technology Data Exchange (ETDEWEB)

    Vojtech, D. [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague, Technicka 5, 166 28 Prague 6 (Czech Republic)], E-mail: Dalibor.Vojtech@vscht.cz; Verner, J. [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague, Technicka 5, 166 28 Prague 6 (Czech Republic); Serak, J. [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague, Technicka 5, 166 28 Prague 6 (Czech Republic); Simancik, F. [Institute of Materials and Machine Mechanics, Slovak Academy of Sciences, Racianska 75, 831 02 Bratislava 3 (Slovakia); Balog, M. [Institute of Materials and Machine Mechanics, Slovak Academy of Sciences, Racianska 75, 831 02 Bratislava 3 (Slovakia); Nagy, J. [Institute of Materials and Machine Mechanics, Slovak Academy of Sciences, Racianska 75, 831 02 Bratislava 3 (Slovakia)

    2007-06-15

    The presented paper describes properties of Al-6.0 wt.%Cr-2.3 wt.%Fe-0.4 wt.%Ti-0.7 wt.%Si alloy produced by powder metallurgy (PM). The powder alloy was prepared by the pressure nitrogen melt atomization. The granulometric powder fraction of less than 45 {mu}m was then hot-extruded at 450 deg. C to produce a rod of 6 mm in diameter. Microstructure of the as-extruded material was composed of recrystallized {alpha}(Al) grains (the average grain size of 640 nm) and Al{sub 13}Cr{sub 2} spheroids (the average particle diameter of 130 nm and interparticle spacing of 290 nm). Metastable phases were not observed due to their decomposition on the hot extrusion. Hardness of the as-extruded material was 108 HV1, ultimate tensile strength, 327 MPa, yield strength, 258 MPa and elongation, 14%. Mechanical properties resulted mainly from Hall-Petch strengthening. The room-temperature mechanical properties were also measured after a long-term annealing at 400 deg. C. The investigated PM material was compared with the commercial Al-11.8 wt.%Si-0.9 wt.%Ni-1.2 wt.%Cu-1.2 wt.%Mg casting alloy generally applied at elevated temperatures. The PM alloy showed much higher thermal stability, since its room temperature hardness and tensile properties did not degradate significantly even after annealing at 400 deg. C/200 h. In contrast, the hardness and strength of the casting alloy reduced rapidly already after a 30 min annealing. The excellent thermal stability of the investigated PM material was a consequence of very slow diffusivities and low equilibrium solubilities of chromium and iron in solid aluminium.

  20. Microstructural investigation on a Ni-Ta-Al ternary Alloys

    International Nuclear Information System (INIS)

    Full text: The nickel-based alloys are used in various fields such as marine industry, the nuclear industry, aerospace and aviation for their good resistance to creep and thermal fatigue at high temperatures. [1 DJERDJAR,ABDI: 2006 2008,]. This metallic alloys family is characterized by a relatively low density and their good mechanical properties. They have the peculiarity of having by precipitation, in the Ni rich corner, hardening and ordered phases (g') type Ni3X (X: Al, Ti, Ta, Nb etc) within the matrix (g) that can induce an increase in their yield strength with temperature giving them excellent mechanical properties at high temperature (650-1150 degree Celsius) (2: superalloys ATI). The Ni-Al-Ta ternary alloys Nickel rich presents complex microstructures. They are composed of multiple phases that are formed according to the nominal composition of the alloy, primary Ni (γ) Ni3Al (γ'), Ni6AlTa (τ3), Ni3Ta (δ) or balances: two solid phases (γ' τ3), (τ3-δ), (τ3-γ), (γ-δ) or three solid phases (γ'-τ3-δ). These local balances generate a variety of phases of different crystalline structures. The nature and the volume fraction of these phases give these alloys very interesting properties at high temperature, and this makes them attractive for specific applications. We have developed a series of ternary alloys in electric arc furnace, solidified in ATD, characterized by SEM-EDS, X-ray diffraction and by a micro hardness. According to The results, correlation have been made between the nature of the formed phases and the solidifying way into the system Ni (75 %)-Al (x %)-Ta (y %), which are varied and complex. In addition to the solid solution (γ), the intermetallic compounds (γ', τ3 and δ) trained were identified and correlated with the complex balance between phases. This approach is achieved by combining information with additional characterization techniques. We show that the hardness increases with the Tantalum which has a hardening effect and

  1. Recent advances of wrought TiAl alloys

    Institute of Scientific and Technical Information of China (English)

    张继; 李世琼; 邹敦叙; 仲增墉

    2002-01-01

    The research achievement on wrought TiAl alloys gained recently in Central Iron and Steel Research Institute, China, was contributed. The progress es mainly include the improved hot deformability and homogenized microstructure after hot deformation due to the significant effects of micro-alloying process. Isothermal compressive test indicated that the TiAl containing minor Ni exhibits better plastic flow behavior and enlarged process window. The effect of Ni on modifying hot deformability of TiAl can be enhanced by incorporated addition of Mg . TEM observations suggested that Ni addition activates dislocations as well as twins at beginning stage of hot deformation and thereafter the higher-density dislocations promote the dynamic recrystallization inside γ-TiAl lamellae. It is a lso identified that breakdown of α2-Ti3Al lamellae produces new disloc ation-free γ-TiAl grains. On the other hand, the homogeneity of deformed microstructure can be increased by transforming the microstructure of the Ni-containing TiAl fro m original lamellar structure to equiaxed grains before hot deformation.

  2. Bonding strength of Al/Mg/Al alloy tri-metallic laminates fabricated by hot rolling

    Indian Academy of Sciences (India)

    X P Zhang; M J Tan; T H Yang; X J Xu; J T Wang

    2011-07-01

    One of major drawbacks of magnesium alloy is its low corrosion resistance, which can be improved by using an aluminized coating. In this paper, 7075 Al/Mg–12Gd–3Y–0.5Zr/7075 Al laminated composites were produced by a hot roll bonding method. The rolling temperature was determined based on the flow stresses of Mg–12Gd–3Y–0.5Zr magnesium alloy and 7075 Al alloy at elevated temperature. The bonding strength of the laminate composites and their mechanism were studied. The effects of the reduction ratio (single pass), the rolling temperature, and the subsequent annealing on the bonding strength were also investigated. It was observed that the bonding strength increased rapidly with the reduction ratio and slightly with the rolling temperature. The bonding strength increases with the annealing time until the annealing time reaches 2 h and then decreases. The mechanical bond plays a major role in the bonding strength.

  3. Transient spinodal decomposition during annealing of rapidly solidified Al-10Sr alloy

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    Rapidly solidified Al-10Sr alloy ribbons were prepared using a single roller melt spinning technique. The annealing process of the rapidly solidified Al-10Sr alloy has been carried out using differential scanning calorimetry (DSC). The microstructure of as-annealed Al-10Sr alloy has been characterized by transmission electron microscopy (TEM). The equilibrium Al4Sr phase is dominant in the as-annealed alloy. Besides the Al4Sr phase, an AlSr phase is also found in the alloy isothermally annealed at 873 K for 90 min. Furthermore, a modulated nanostructure was observed in the alloy isothermally annealed at 873 K for 90 min. With further prolonged annealing time, however, the AlSr phase disappears in the as-annealed alloy. The dependence of particle size and growth rate on annealing time as well as the modulated structure shows that the occurrence of the AlSr phase may be due to the spinodal decomposition.

  4. Aluminum alloys for ALS cryogenic tanks: Comparative measurements of cryogenic mechanical properties of Al-Li alloys and alloy 2219, February 1993

    International Nuclear Information System (INIS)

    Tensile and fracture toughness were obtained at cryogenic temperatures to compare the Al-Li alloys 8090, 2090, and WL049, and alloy 2219 in various tempers and specimen orientations. The strongest alloy at very low temperatures is WL049-T851, which is about 10 percent stronger than 2090-T81. Both alloys are considerably stronger than 2219-T87. Alloy 2090-T81 is tougher (about 50 percent) than WL049-T851 at low temperatures; the higher toughness is attributed to the presence of fewer constituent particles and the tendency to delaminate at low temperatures. The delamination divides the moving crack, thus separating it into smaller regions where plane stress (rather than plane strain) conditions are conducive to increased toughness

  5. Modification of Recycled Al-332 Alloy Using Manganese Dioxide

    Directory of Open Access Journals (Sweden)

    Durowoju M.O.

    2014-07-01

    Full Text Available Aluminum and its alloys are commercially available materials for both domestic (cooking utensils, beverages can and industrial applications (automobile and aircraft structural parts. This study presented the effect of the use of manganese dioxide (MnO2, obtained from discarded dry cell batteries on the features and formation of pores in recycled pistons (Al-332 alloy. 3kg of recycled Al-332 alloy was obtained in form of ingot. 150 g of the ingot was re-melted and the molten alloy was treated with 2 to 12g of MnO2. The molten alloy was stirred gently for 1 minute, sand cast and normalized. Parts of the cast samples were used for microstructural analysis, tensile strength and hardness test following standard test procedures in accordance with ASTM E8M-91 standards (1992. The distribution of pores present in the cast alloys were studied using fractal analysis and spatial point pattern method (SPP. The hardness, tensile strength, average fractal dimensions and sphericities were related to the amount of MnO2. The micrographs revealed an absolute reduction in pores at 8gram addition of MnO2. Maximum hardness and tensile values of 50.8BHN and 65.01MN/m2 were obtained at 8 g addition of MnO2, above which there is decrease in properties of the material. The weighted average fractal dimension and sphericity for as-cast and sample treated with 8 g of MnO2 are 1.3276 and 0.3357; 1.0050 and 0.9918 respectively. Spatial point pattern revealed that the pores in the samples are randomly distributed

  6. Influence of Al-Si Master Alloy on Microstructure and Property of Al-Mg-Si Alloy%Al-Si中间合金对Al-Mg-Si系合金组织性能的影响

    Institute of Scientific and Technical Information of China (English)

    张建新; 高爱华

    2011-01-01

    The effects of Al-Si master alloy on microstructure and property of Al-Mg-Si system alloy were studied, and the mechanism of Si in influencing the microstructure and property of the alloy was discussed.The results indicate that Al-Si master alloy with 18% Si can refine the microstmcture of cast aluminum alloy and improve the mechanical properties.The corrosion resistance of Al-Mg-Si system alloy decreases with the increase of Si content in Al-Si master alloy, the corrosion resistance significantly decreases when more than 18%Si in Al-Si master alloy.The tensile strength of Al-Mg-Si system alloy improves with the increase of Si content in Al-Si master alloy, the tensile strength declines when Si content is above 20 %.%研究了Al-Si中间合金对Al-Mg-Si系铝合金组织性能的影响,并分析了Si的作用机理.结果表明:含18%Si的Al-Si中间合金对合金的铸态组织作用效果较好,并能合理改善材料的力学性能;随Al-Si中间合金中Si含量的增加,Al-Mg-Si系合金的耐腐蚀性下降,Si含量高于18%后下降显著;Al-Si中间合金中Si含量的增加,能提高Al-Mg-Si系合金的抗拉强度,Si含量高于20%后其抗拉强度开始下降.

  7. Microstructures and mechanical properties of Al-Mg and Al-Zn-Mg based alloys containing minor scandium and zirconium

    Institute of Scientific and Technical Information of China (English)

    尹志民; 姜锋; 潘青林; 郭飞跃; 朱大鹏; 宋练鹏; 曾渝; 王涛

    2003-01-01

    A series of Al-Mg and Al-Zn-Mg based alloys with and without Sc, Zr were prepared by ingot metallurgy. The mechanical properties and microstructures of the studied alloys under different treatment conditions were studied. In addition, the existing form and acting mechanism of minor Sc and Zr in Al-Mg and Al-Zn-Mg based alloys were analyzed and discussed. The following conclusions can be drawn. First, adding of minor Sc and Zr to those alloys can increase the strength of Al-Mg and Al-Zn-Mg based alloys by 25%, while the ductility can remain in 15% and 8%, respectively. Second, in Al-Mg and Al-Zn-Mg based alloys, minor Sc and Zr mainly exist in two forms of aluminides containing Sc and Zr, one is Al3(Sc,Zr)I precipitated from the melt during solidification, the other is Al3(Sc,Zr)Ⅱ precipitated during homogenization. The former is the most effective grain refiner for α(Al) solid solution matrix, and the latter is coherent with the matrix and can strongly pin dislocations and subboundaries, which can effectively restrain recrystallization of the alloys during hot deformation, annealing and solid solution. Third, strengthening caused by adding minor Sc and Zr to the studied alloys is mainly due to fine-grain strengthening, precipitation strengthening and substructure strengthening of Al3(Sc, Zr) caused by restraining recrystallization.

  8. Recycling of Glass Fibre Reinforced Aluminium Laminates and Silicon Removal from Aerospace Al Alloy

    OpenAIRE

    Zhu, G

    2012-01-01

    Aerospace aluminium alloys (7xxx and 2xxx series Al alloy) is one of the important Al alloys in our life. The recycling of aerospace Al alloy plays a significant role in sustainable development of Al industry. The fibre reinforced metal laminates GLARE including 67 wt.% 2024 Al alloy was used as upper fuselage in Airbus A380, but the solution for GLARE recycling is not available. Thermal recycling which uses high temperature to decompose the resin and separate the reinforcement fibres and fil...

  9. Glass Formation in Ni-Zr-(Al Alloy Systems

    Directory of Open Access Journals (Sweden)

    Lanping Huang

    2013-01-01

    Full Text Available Structural and thermal properties of binary Ni100-xZrx (30alloys obtained by melt spinning and copper mold casting methods were investigated. The fully amorphous samples in a bulk form cannot be obtained in the binary Ni-Zr alloys over a wide composition range, though they have Tg/Tl and γ values close to or even higher than those of the binary Cu-Zr bulk metallic glasses (BMGs. The low thermal stability of the supercooled liquid against crystallization and the formation of the equilibrium crystalline phases with a high growth rate are responsible for their low glass-forming abilities (GFAs. Relatively low thermal conductivities of Ni-based alloys are also considered to be another factor to limit their GFAs. The GFA of the binary Ni65.5Zr34.5 alloy alloyed with 4% or 5% Al was enhanced, and a fully glassy rod with a diameter of 0.5 mm was formed.

  10. Melt Protection of Mg-Al Based Alloys

    Directory of Open Access Journals (Sweden)

    María J. Balart

    2016-05-01

    Full Text Available This paper reports the current status of Mg melt protection in view to identify near-future challenges, but also opportunities, for Mg melt protection of Mg-Al based alloys. The goal is to design and manufacture sustainable Mg alloys for resource efficiency, recycling and minimising waste. Among alternative cover gas technologies for Mg melt protection other than SF6: commercially available technologies containing―HFC-134a, fluorinated ketone and dilute SO2―and developed technologies containing solid CO2, BF3 and SO2F2, can potentially produce toxic and/or corrosive by-products. On the other hand, additions of alkaline earth metal oxides to Mg and its alloys have developed a strong comparative advantage in the field of Mg melt protection. The near-future challenges and opportunities for Mg-Al based alloys include optimising and using CO2 gas as feedstock for both melt protection and grain refinement and TiO2 additions for melt protection.

  11. Microdistortion behavior of Al alloy reinforced by SiCp

    Institute of Scientific and Technical Information of China (English)

    LI Duo-sheng; ZUO Dun-wen; ZHOU Xian-liang; HUA Xiao-zhen; CHEN Rong-fa; ZHAO Li-gang

    2007-01-01

    Al alloy reinforced with SiCp was fabricated by the method of pressureless infiltration. The effects of factors such as SiCp size, volume fraction, matrix material and heat treatment process on microdistortion behavior of Al alloy were investigated. The results show that microdistortion decreases along with lessening of SiCp size and increasing of SiCp volume fraction. Matrix material has influence on the microdistortion behavior, and solution-aging can improve the microdistortion behavior. Stress and residual strain related to microdistortion behavior were simulated by FEM. It is found that the distribution of strain and stress is not symmetrical; residual strain and stress at interface are higher than those at the other places; at the sharp-angled area of a particle, matrix has the highest strain and stress where plastic distortion is caused at first; the microdistortion and stress far from the interface are smaller.

  12. Mechanical Characterization and Corrosion Testing of X608 Al Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Prabhakaran, Ramprashad; Choi, Jung-Pyung; Stephens, Elizabeth V.; Catalini, David; Lavender, Curt A.; Rohatgi, Aashish

    2016-02-07

    This paper describes the mechanical characterization and corrosion testing of X608 Al alloy that is being considered for A-pillar covers for heavy-duty truck applications. Recently, PNNL developed a thermo-mechanical process to stamp A-pillar covers at room temperature using this alloy, and the full-size prototype was successfully stamped by a tier-1 supplier. This study was conducted to obtain additional important information related to the newly developed forming process, and to further improve its mechanical properties. The solutionization temperature, pre-strain and paint-bake heat-treatment were found to influence the alloy’s fabricability and mechanical properties. Natural aging effect on the formability was investigated by limiting dome height (LDH) tests. Preliminary corrosion experiments showed that the employed thermo-mechanical treatments did not significantly affect the corrosion behavior of Al X608.

  13. Ordering behavior of Ni-5 at.% Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Ayub, G.; Khwaja, F.A. [Quaid-e-Azam Univ., Islamabad (Pakistan); uL Haq, A.; Ahmad, Z. [Dr A.Q. Khan Research Labs., Rawalpindi (Pakistan). Metallurgy Div.

    1995-04-01

    The measurements of tensile strength, lattice parameter, microstructure and texture have been carried out as a function of annealing temperature in Ni-5 at.% Al with a view to understanding ordering behavior of the material. The non-monotonic variation of the tensile strength in the {alpha}-solid solution region of the alloy has been discussed in the light of texture measurements as well as on the basis of appearance of local order due to concentration inhomogeneities.

  14. Damping Evolution During Precipitation in Al-Mg-Si Alloys

    OpenAIRE

    Xie, C; Schaller, R.; Benoit, W.; Jaquerod, C.

    1996-01-01

    Damping capacity and shear elastic modulus measurements have been carried out during precipitation in AlMgSi alloys. After the specimen has been aged at the temperature corresponding to the lowest thermoelectric power, both damping and elastic modulus increase comparing with the as-quenched state. The effect of strain amplitude was investigated in specimens aged at different temperatures. A critical strain amplitude, εc, has been observed. For strain amplitudes higher than εc, the damping cap...

  15. Microstructure of MCMgAl12Zn1 magnesium alloy

    OpenAIRE

    Dobrzański L.A.; Tański T.; Čížek L.

    2007-01-01

    In this paper is presented the structure of the cast magnesium alloys as cast state and after heat treatment cooled with different cooling rate, depending on the cooling medium (furnace, water, air). For investigations samples in shape of 250x150x25 mm plates were used. The structure have been study in the light microscope, scanning electron microscope equipped with an electron back scattering facility. The effects of the addition of Al on the microstructure were also studied. In the analysed...

  16. Damping Capacity of Hypo-Eutectic Zn-Al Alloys

    OpenAIRE

    T. Kurosawa; Otani, T.; Hoshino, K

    1996-01-01

    Damping capacity of hypo-eutectic Zn-Al alloys as a function of rolling ratio is investigated. Effect of heat treatment after cold rolling on the damping capacity is discussed. Damping tests were carried out using the method of the free decay of vibrations in bending oscillation. With an increase in rolling reduction, the damping capacity was increased. As the results of tensile and hardness testing show, the elongation was increased and hardness was decreased with an increase in rolling redu...

  17. Determining the applicability of liquid alloy nitriding in fabrication of Al-AlN particle composites

    Directory of Open Access Journals (Sweden)

    J. Śleziona

    2008-08-01

    Full Text Available One of the possible techniques of the fabrication of dispersion-hardened composites is by in situ reaction between the liquid alloy and gas. The study presents the results of the research on nitriding of liquid aluminium alloy containing Mg and Ti as alloying elements under the conditions of high pressure comprised in the range of 150-1000hPa at the temperature of up to 1100oC. It has been stated that under the applied conditions of the synthesis it is possible to obtain the AlN nitride, but it is formed on the liquid alloy surface and as a deposit on the surface of the crucible. Some results of the analysis of the phase constitution obtained in the fabricated products were presented along with the structure of these products.

  18. Recent Developments in Friction Stir Welding of Al-alloys

    Science.gov (United States)

    Çam, Gürel; Mistikoglu, Selcuk

    2014-06-01

    The diversity and never-ending desire for a better life standard result in a continuous development of the existing manufacturing technologies. In line with these developments in the existing production technologies the demand for more complex products increases, which also stimulates new approaches in production routes of such products, e.g., novel welding procedures. For instance, the friction stir welding (FSW) technology, developed for joining difficult-to-weld Al-alloys, has been implemented by industry in manufacturing of several products. There are also numerous attempts to apply this method to other materials beyond Al-alloys. However, the process has not yet been implemented by industry for joining these materials with the exception of some limited applications. The microstructures and mechanical properties of friction stir welded Al-alloys existing in the open literature will be discussed in detail in this review. The correlations between weld parameters used during FSW and the microstructures evolved in the weld region and thus mechanical properties of the joints produced will be highlighted. However, the modeling studies, material flow, texture formation and developments in tool design are out of the scope of this work as well as the other variants of this technology, such as friction stir spot welding (FSSW).

  19. Formation of (111) recrystallization texture in Al-Mg alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kamijo, T. [Yokohama Nat. Univ. (Japan). Dept. of Mech. Eng. and Mater. Sci.; Iwasaki, Y. [Yokohama Nat. Univ. (Japan). Dept. of Mech. Eng. and Mater. Sci.; Fukutomi, H. [Yokohama Nat. Univ. (Japan). Dept. of Mech. Eng. and Mater. Sci.

    1996-09-01

    Al-4.0Mg and Al-5.5Mg alloys were warm-rolled to 85% at the temperatures ranging from 523 K to 573 K. The (001)[110] shear texture was formed in the surface of the sheets rolled below 543 K. The (111)[ anti 110] or the (112)[ anti 110] shear texture with the spread around the rolling direction developed in the sheets rolled above 553 K. After annealing the complicated recrystallization texture containing the (111) component parallel to the rolling plane was generated in the sheets rolled above 553 K. Such recrystallization texture was penetrated deeper into the inward layer with an increase in rolling temperature. (orig.)

  20. The characteristics of unidirectional solidified Ni-Al-Mo alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ishak, M. [Department of Mechanical Engineering, University of Tokushima, Tokushima (Japan); Takagi, H. [Faculty of Mechanical Engineering, Universiti Malaysia Pahang, Pekan, Pahang (Malaysia)

    2012-05-15

    The material composite was fabricated by the unidirectional solidification method in the eutectic composition alloy. Performing unidirectional solidification of Ni-Al-Mo alloy in eutectic composition produces {gamma} phase -Ni and {gamma}' phase-Ni{sub 3}Al as a matrix, and the phase-Mo growth into fibrous and lamellar-like structure. The aim of this research was to study the characteristics of Ni-Al-Mo after various heat treatment conditions. The specimens were solution-treated at temperatures of 1180 C and 1280 C, followed by water quenching. In addition, aging treatments were carried out at various temperatures (from 700 C to 1000 C) and at different time durations. The microstructure, mechanical properties and characteristics of non-treated, solution-treated and aging specimens were investigated. It was found that the mechanical properties of unidirectional solidified Ni-Al-Mo can be improved by solution treatment whilst the strength through performing an aging treatment. The optimized conditions were at 1280 C and 4 hours for water quenching (solution treatment), followed by an aging process at 800 C and 4 hours. These treatments led to an increase of mechanical properties due to uniformly precipitations of finely dispersed {gamma}' phase-Ni{sub 3}Al throughout the specimens. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  1. Synthesis Of NiCrAlC alloys by mechanical alloying; Sintese de ligas NiCrAlC por moagem de alta energia

    Energy Technology Data Exchange (ETDEWEB)

    Silva, A.K.; Pereira, J.I.; Vurobi Junior, S.; Cintho, O.M., E-mail: alissonkws@gmail.co [Universidade Estadual de Ponta Grossa (UEPG), PR (Brazil)

    2010-07-01

    The purpose of the present paper is the synthesis of nickel alloys (NiCrAlC), which has been proposed like a economic alternative to the Stellite family Co alloys using mechanical alloying, followed by sintering heat treatment of milled material. The NiCrAlC alloys consist of a chromium carbides dispersion in a Ni{sub 3}Al intermetallic matrix, that is easily synthesized by mechanical alloying. The use of mechanical alloying enables higher carbides sizes and distribution control in the matrix during sintering. We are also investigated the compaction of the processed materials by compressibility curves. The milling products were characterized by X-ray diffraction, and the end product was featured by conventional metallography and scanning electronic microscopy (SEM), that enabled the identification of desired phases, beyond microhardness test, which has been shown comparable to alloys manufactured by fusion after heat treating. (author)

  2. Parametric Analysis of Tensile Properties of Bimodal Al Alloys by Finite Element Method

    Institute of Scientific and Technical Information of China (English)

    W.L. Zhanga; S. Li; S.R. Nutt

    2009-01-01

    An axisymmetrical unit cell model was used to represent a bimodal Al alloy that was composed of both nano-grained (NG) and coarse-grained (CG) aluminum. Effects of microstructural and materials parameters on tensile properties of bimodal Al alloy were investigated by finite element method (FEM). The parameters analyzed included aspect ratios of CG Al and the unit cell, volume fraction of CG Al (VFCG), and yield strength and strain hardening exponent of CG Al. Aspect ratios of CG Al and the unit cell have no significant influence on tensile stress-strain response of the bimodal Al alloy. This phenomenon derives from the similarity in elastic modulus and coefficient of thermal expansion between CG Al and NG Al. Conversely, tensile properties of bimodal Al alloy are extremely sensitive to VFCG, yield strength and strain hardening exponent of CG Al.Specifically, as VFCG increases, both yield strength and ultimate tensile strength (UTS) of the bimodal Al alloy decreases, while uniform strain of bimodal Al alloy increases. In addition, an increase in yield strength of CG Al results in an increase in both yield stress and UTS of bimodal Al alloy and a decrease in uniform strain of bimodal Al alloy. The lower capability in lowering the increase of stress concentration in NG Al due to a higher yield strength of CG Al causes the lower uniform strain of the bimodal Al alloy. When strain hardening exponent of CG Al increases, 0.2% yield stress, UT5, and uniform strain of the bimodal Al alloy increases. This can be attributed to the increased work-hardening ability of CG Al with a higher strain hardening exponent.

  3. The effects of alloying elements Al and In on Ni-Mn-Ga shape memory alloys, from first principles.

    Science.gov (United States)

    Chen, Jie; Li, Yan; Shang, Jia-Xiang; Xu, Hui-Bin

    2009-01-28

    The electronic structures and formation energies of the Ni(9)Mn(4)Ga(3-x)Al(x) and Ni(9)Mn(4)Ga(3-x)In(x) alloys have been investigated using the first-principles pseudopotential plane-wave method based on density functional theory. The results show that both the austenite and martensite phases of Ni(9)Mn(4)Ga(3) alloy are stabilized by Al alloying, while they become unstable with In alloying. According to the partial density of states and structural energy analysis, different effects of Al and In alloying on the phase stability are mainly attributed to their chemical effects. The formation energy difference between the austenite and martensite phases decreases with Al or In alloying, correlating with the experimentally reported changes in martensitic transformation temperature. The shape factor plays an important role in the decrease of the formation energy difference.

  4. Electron-ion plasma modification of Al-based alloys

    Science.gov (United States)

    Ivanov, Yurii; Rygina, Mariya; Petrikova, Elizaveta; Krysina, Olga; Teresov, Anton; Ivanova, Olga; Ikonnikova, Irina

    2016-01-01

    The paper reports on the study where we analyzed the surface structure and strength properties of coated Al alloys modified by electron-ion plasma treatment. The Al alloys were deposited with a thin (≈0.5 μm) TiCu film coating (TiCu-Al system) and with a hard TiCuN coating (TiCuN-AlSi system) on a TRIO vacuum setup in the plasma of low-pressure arc discharges. The temperature fields and phase transformations in the film-substrate system were estimated by numerical simulation in a wide range of electron energy densities (5-30 J/cm2) and pulse durations (50-200 μs). The calculations allowed us to determine the threshold energy density and pulse duration at which the surface structure of the irradiated Al-based systems is transformed in a single-phase state (solid or liquid) and in a two-phase state (solid plus liquid). The elemental composition, defect structure, phase state, and lattice state in the modified surface layers were examined by optical, scanning, and transmission electron microscopy, and by X-ray diffraction analysis. The mechanical characteristics of the modified layers were studied by measuring the hardness and Young's modulus. The tribological properties of the modified layers were analyzed by measuring the wear resistance and friction coefficient. It is shown that melting and subsequent high-rate crystallization of the TiCu-Al system makes possible a multiphase Al-based surface structure with the following characteristics: crystallite size ranging within micrometer, microhardness of more than 3 times that in the specimen bulk, and wear resistance ≈1.8 times higher compared to the initial material. Electron beam irradiation of the TiCuN-AlSi system allows fusion of the coating into the substrate, thus increasing the wear resistance of the material ≈2.2 times at a surface hardness of ˜14 GPa.

  5. Synthesis of amorphous Ti-Al alloys by mechanical alloying of elemental powders

    Institute of Scientific and Technical Information of China (English)

    张俊红; 黄伯云; 贺跃辉; 周科朝; 刘咏

    2002-01-01

    Blended elemental powders with the nominal compositions (mole fraction, %) of Ti54Al46, Ti52Al48 and Ti50Al50 were mechanically alloyed in a planetary ball milling system for up to 100h.The structure evolution in these powders was characterized by scanning electron microscope, X-ray diffraction and differential thermal a nalysis techniques. It was found that elemental powders were progressively trans formed into nanocrystalline Ti(Al) supersaturated solid solution, then into amor phous phase. With increasing Al content, the formation of a fully Ti(Al) supersa turated solid solution and amorphous phase were accelerated, which are attributed to the fine grain size. And the grain size condition for formation of amorpho us phase in this system is ≤16 nm.

  6. Effect of yttrium on the microstructure of a semi-solid A356 Al alloy

    Institute of Scientific and Technical Information of China (English)

    LIU Zheng; HU Yongmei

    2008-01-01

    The semi-solid slurry of an A356 Al alloy,which was grain-freed by yttrium,was manufactured by low temperature pouring.The effects of grain-refining on the morphology and the grain size of the primary α phase in the semi-solid A356 Al alloy were researched.The results indicate that the semi-solid A356 Al alloy with particle-like and rosette-like primary α-Al can be prepared by low temperature pouring from a liquid grain-refined A356 alloy.The grain size and particle morphology of primary α-Al in the A356 Al alloy are markedly improved by the addition of 0.5 wt.% Y.The fining mechanism of Y on the morphology and grain size of the primary α-Al in the semi-solid A356 Al alloy was delved.

  7. Characteristics and Microstructure of a Hypereutectic Al-Si Alloy Powder by Ultrasonic Gas Atomization Process

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A hypereutectic Al-Si alloy powder was prepared by ultrasonic gas atomization process. The morphologies, microstructure and phase constituent of the alloy powder were studied. The results showed that powder of the alloy was very fine and its rnicrostructure was mainly consisted of Si crystals plus intermetallic compound Al9FeSi3, which were. very fine and uniformly distributed.

  8. Atom-probe investigations of TiAl alloys

    Energy Technology Data Exchange (ETDEWEB)

    Menand, A.; Zapolsky-Tatarenko, H.; Nerac-Partaix, A. [Rouen Univ., Mont-Saint-Aignan (France). Fac. des Sci.

    1998-07-15

    Atom probe field ion microscopy (APFIM) and tomographic atom probe (TAP) have been used to study TiAl-based alloys. The element concentrations, the influence of additional elements such as Cr or Nb as well as the solubility of oxygen in {alpha}{sub 2} (Ti{sub 3}Al) and {gamma} (TiAl) phases in compounds with nominal concentration Ti{sub 54}Al{sub 46} and Ti{sub 58}Al{sub 42} have been determined. By using the detection of oxygen atoms as a very local probe, the present investigation revealed the existence of some intermediate phases during the phase transformation {alpha}{yields}{gamma}. The presence of the oxygen atoms during this transformation gives some peculiarities on the transformation path. The appearance of some metastable phases may be explained by the existence of the homologous series Ti{sub 2n-1}Al{sub n} where n is an integer varying from 1 (stoichiometry TiAl) to {infinity} (phase {alpha}{sub 3} Ti{sub 2}Al). (orig.) 35 refs.

  9. Diffusion dynamics in liquid and undercooled Al-Ni alloys

    International Nuclear Information System (INIS)

    This work presents data on Ni self-diffusion in binary Al-Ni alloys with high precision. For this, we combined two techniques: containerless electromagnetic levitation to position the samples, and neutron time-of-flight spectroscopy to measure the decay of the self-correlation. This combination offers new measurement ranges, especially at low temperatures, several hundreds of Kelvin below the liquidus temperature. Because without container, the primary cristallization seeds for the metallic melt are avoided. But it is also possible to measure reactive samples, and at very high temperatures at and above 2000K, as problematic reactions with the containing cask won't occur. Furthermore this technique also enables measurements at higher momentum transfer q, as one does not have to limit the q-range of the measurement to avoid Bragg peaks of the solid container material. By this time-of-flight spectroscopy on levitated metallic melts, it is possible to determine the Ni self-diffusion in these alloys directly and on an absolute scale. The dependence of the Ni self-diffusion coefficient on temperature and concentration was studied in pure Ni and binary Al-Ni alloys. In a temperature range of several hundred degrees, we always found Arrhenius-like temperature dependence of the diffusion, irrespective of possible undercooling. In the context of these measurements, we also studied the interdependence between diffusivity in the metallic melt and its quasielastic structure factor. Time-of-flight spectroscopy made it also possible to derive the dynamic partial structure factors of the binary alloy Al80Ni20. All this to enable a better understanding of the atomic processes in the metallic melt, especially of the undercooled melt, as an alloy is always formed out of the (undercooled) melt of its stoichiometric compounds. For this, material transport and diffusion are immensely important. The final goal would be materials design from the melt, i.e. the prediction of alloy

  10. Diffusion dynamics in liquid and undercooled Al-Ni alloys

    Energy Technology Data Exchange (ETDEWEB)

    Stueber, Sebastian

    2009-10-05

    This work presents data on Ni self-diffusion in binary Al-Ni alloys with high precision. For this, we combined two techniques: containerless electromagnetic levitation to position the samples, and neutron time-of-flight spectroscopy to measure the decay of the self-correlation. This combination offers new measurement ranges, especially at low temperatures, several hundreds of Kelvin below the liquidus temperature. Because without container, the primary cristallization seeds for the metallic melt are avoided. But it is also possible to measure reactive samples, and at very high temperatures at and above 2000K, as problematic reactions with the containing cask won't occur. Furthermore this technique also enables measurements at higher momentum transfer q, as one does not have to limit the q-range of the measurement to avoid Bragg peaks of the solid container material. By this time-of-flight spectroscopy on levitated metallic melts, it is possible to determine the Ni self-diffusion in these alloys directly and on an absolute scale. The dependence of the Ni self-diffusion coefficient on temperature and concentration was studied in pure Ni and binary Al-Ni alloys. In a temperature range of several hundred degrees, we always found Arrhenius-like temperature dependence of the diffusion, irrespective of possible undercooling. In the context of these measurements, we also studied the interdependence between diffusivity in the metallic melt and its quasielastic structure factor. Time-of-flight spectroscopy made it also possible to derive the dynamic partial structure factors of the binary alloy Al{sub 80}Ni{sub 20}. All this to enable a better understanding of the atomic processes in the metallic melt, especially of the undercooled melt, as an alloy is always formed out of the (undercooled) melt of its stoichiometric compounds. For this, material transport and diffusion are immensely important. The final goal would be materials design from the melt, i.e. the prediction

  11. Heat treatment of AlSi9Mg alloy

    Directory of Open Access Journals (Sweden)

    J. Pezda

    2008-04-01

    Full Text Available Processes of crystallization of alloys have decisive impact on structure of castings, and the same their utility characteristics. Knowledge about those processes constitutes a source of information to development of preparation of liquid metal and control of alloy preparation process within industry. Method of Thermal-Voltage-Derivative Analysis (ATND, developed by Faculty of Chipless Forming Technology enables registration of temperature and voltage curves, on which one can observe thermal and voltage effects being result of crystallization of phases and eutectic mixtures present on these curves in form of characteristic “peaks”. Temperature value read offs for these characteristic points become a basis to taking regression analysis aimed at obtaining of mathematical dependences illustrating effect of changes of these values on change of impact resistance of dispersion hardened AK9 alloy. The paper presents an attempt of implementation of Thermal-Voltage-Derivative Analysis method to determination of temperature of hyperquenching and ageing processes of AK9 (AlSi9Mg silumin. Investigated alloy had undergone typical treatments of refining and modification, and next the heat treatment. Temperature range for the heat treatment has been determined on base of ATND melting curves.

  12. Microstructure and crystal growth direction of Al-Mg alloy

    Directory of Open Access Journals (Sweden)

    Ti-jun Chen

    2015-03-01

    Full Text Available The microstructures and crystal growth directions of permanent mould casting and directionally solidified Al-Mg alloys with different Mg contents have been investigated. The results indicate that the effect of Mg content on microstructure is basically same for the alloys prepared by these two methods. The primary grains change from cellular crystals to developed columnar dendrites, and then to equiaxed dendrites as the Mg content is increased. Simultaneously, both the cellular or columnar grain region and the primary trunk spacing decrease. All of these changes are mainly attributed to the constitutional supercooling resulting from Mg element. Comparatively, the cellular or columnar crystals of the directionally solidified alloys are straighter and more parallel than those of the permanent mould casting alloys. These have straight or wavy grain boundaries, one of the most important microstructure characteristics of feathery grains. However, the transverse microstructure and growth direction reveal that they do not belong to feathery grains. The Mg seemingly can affect the crystal growth direction, but does not result in the formation of feathery grains under the conditions employed in the study.

  13. Morphology and distribution of Al3Fe phase in hypereutectic Al-Fe alloy solidified under magnetic field

    OpenAIRE

    Ban Chunyan; Zhang Jianfeng; Qian Peng

    2011-01-01

    In this study, the (low) DC and AC magnetic fields and the high magnetic field were applied separately during the solidification process of Al-2.89%Fe alloy. The influences of these magnetic fields on the morphology and distribution of Al3Fe phase in Al-2.89%Fe alloy were investigated. The microstructure and macrostructure of the samples were observed using an optical microscope. The results show that the majority of the primary Al3Fe phase particles in the hypereutectic Al-2.89%Fe alloy is g...

  14. Effect of mischmetal and yttrium on microstructures and mechanical properties of Mg-Al alloy

    Institute of Scientific and Technical Information of China (English)

    张诗昌; 魏伯康; 蔡启舟; 王立世

    2003-01-01

    The effect of yttrium and mischmetal(MMs) on the as-cast and solid solution treated structures of Mg-Al alloys with different Al-contents was investigated. The results show that the MMs in Mg-Al alloy existed in rodAl4 (Ce, La)compound while Y in Mg-Al alloy in polygonal Al2 Y compound. The amount of Mg17 Al12 in Mg-Al al-loy is decreased with increasing Y or MMs addition, and Mg17 Al12 intermetallic compound is changed from continu-ous network to discontinuous one. The Al4 (Ce, La) and Al2 Y compounds are not dissolved into Mg-Al alloy matrixduring solid solution treatment so that their high heat stability can be exhibited. The experiment of mechanical prop-erties indicate that elongation and impact toughness of the Mg-Al-Y alloy with polygonal Al2 Y compound are higherthan those of Mg-Al-MMs alloy with rod Al4 (Ce, La) compound.

  15. Fabrication and Characterization of AL-AL4C3 Nanocomposite by Mechanical Alloying

    Science.gov (United States)

    Mohammad Sharifi, E.; Enayati, M. H.; Karimzadeh, F.

    Aluminum carbide (Al4C3) seems to be an ideal reinforcement for producing aluminum matrix composites. Al4C3 has high hardness and shear strength as well as a high melting point. The dispersion of Al4C3 particles in the matrix produces a pinning effect that reduces aluminum grain growth, which improves the mechanical properties. In this study, aluminum powders were mixed with 4.5 wt.% graphite and mechanically alloyed using a high-energy ball mill in order to produce Al-Al4C3 nanocomposite. The structural evaluation of powder particles after different milling times was studied by X-ray diffractometry, scanning electron microscopy and microhardness measurements. The aluminum crystallite size estimated with broadening of XRD peaks by Williamson-Hall formula. XRD results suggested that the grain size of aluminum decreased to nanometer range (30 nm) during ball milling. No Al4C3 formed during the mechanical alloying process. Milled powders were then annealed at 300-600 °C for 1 h under argon atmosphere. Annealing at temperatures higher than 300 °C led to formation of Al4C3 phase which increased as annealing temperature increased. Aluminum grain size remained in nanometer range after annealing process. The microhardness of powder particles increased after annealing. Both effects are due to the formation of nanosized Al4C3 particles.

  16. The cyclic oxidation resistance at 1200 C of Beta-NiAl, FeAl, and CoAl alloys with selected third element additions

    International Nuclear Information System (INIS)

    The intermetallic compounds Beta-NiAl, FeAl, and CoAl were tested in cyclic oxidation with selected third element alloy additions. Tests in static air for 200 1-hr cycles at 1200 C indicated by specific weight change/time data and x-ray diffraction analysis that the 5 at percent alloy additions did not significantly improve the oxidation resistance over the alumina forming baseline alloys without the additions. Many of the alloy additions were actually deleterious. Ta and Nb were the only alloy additions that actually altered the nature of the oxide(s) formed and still maintained the oxidation resistance of the protective alumina scale

  17. The cyclic oxidation resistance at 1200 C of beta-NiAl, FeAl, and CoAl alloys with selected third element additions

    Science.gov (United States)

    Barrett, C. A.; Titran, R. H.

    1992-01-01

    The intermetallic compounds Beta-NiAl, FeAl, and CoAl were tested in cyclic oxidation with selected third element alloy additions. Tests in static air for 200 1-hr cycles at 1200 C indicated by specific weight change/time data and x-ray diffraction analysis that the 5 at percent alloy additions did not significantly improve the oxidation resistance over the alumina forming baseline alloys without the additions. Many of the alloy additions were actually deleterious. Ta and Nb were the only alloy additions that actually altered the nature of the oxide(s) formed and still maintained the oxidation resistance of the protective alumina scale.

  18. Mechanical Properties and Microstructure of Neutron Irradiated Cold-worked Al-1050 and Al-6063 Alloys

    International Nuclear Information System (INIS)

    The impact of neutron irradiation on the internal microstructure, mechanical properties and fracture morphology of cold-worked Al-1050 and Al-6063 alloys was studied, using scanning and transmission electron microscopy, and tensile measurements. Specimens consisting of 50 mm long and 6 mm wide gauge sections, were punched out from Al-1050 and Al-6063 23% cold-worked tubes. They were exposed to prolonged neutron irradiation of up to 4.5x1025 and 8x1025 thermal neutrons/m2 (E -3 s-1. In general, the uniform and total elongation, the yield stress, and the ultimate tensile strength increase as functions of fluence. However, for Al-1050 a decrease in the ultimate tensile strength and yield stress was observed up to a fluence of 1x1025 thermal neutrons/m2 which then increase with thermal neutrons fluence. Metallographic examination and fractography for Al-6063 revealed a decrease in the local area reduction of the final fracture necking. This reduction is accompanied by a morphology transition from ductile transgranular shear rupture to a combination of transgranular shear with intergranular dimpled rupture. The intergranular rupture area increases with fluence. In contrast, for Al-1050, fracture morphology remains ductile transgranular shear rupture and the final local area reduction remains almost constant No voids could be observed in either alloy up to the maximum fluence. The dislocation density of cold-worked Al was found to decrease with the thermal neutron fluence. Prolonged annealing of unirradiated cold-worked Al-6063 at 52 degree led to similar results. Thus, it appears that, under our irradiation conditions, whereby the temperature encompassing the samples increases the exposure to this thermal field is the major factor influencing the mechanical properties and microstructure of aluminum alloys

  19. Creep strength of centrifugally cast Al-rich TiAl alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sturm, D., E-mail: daniel.sturm@masch-bau.uni-magdeburg.de [Otto-von-Guericke-Universitaet Magdeburg, Institut fuer Werkstoff- und Fuegetechnik, Lehrstuhl Werkstoffprueftechnik, Postfach 4120, D-39016 Magdeburg (Germany); Heilmaier, M.; Saage, H. [Otto-von-Guericke-Universitaet Magdeburg, Institut fuer Werkstoff- und Fuegetechnik, Lehrstuhl Werkstoffprueftechnik, Postfach 4120, D-39016 Magdeburg (Germany); Paninski, M.; Schmitz, G.J.; Drevermann, A. [ACCESS e.V., Intzestrasse 5, D-52072 Aachen (Germany); Palm, M.; Stein, F.; Engberding, N. [Max-Planck-Institut fuer Eisenforschung GmbH, Max-Planck-Str. 1, D-40237 Duesseldorf (Germany); Kelm, K.; Irsen, S. [Stiftung Caesar, Electron Microscopy, Ludwig-Erhard-Allee 2, 53175 Bonn (Germany)

    2009-06-15

    High-temperature creep of a binary Al{sub 60}Ti{sub 40} (at.%) alloy in the as-cast state and after annealing at 1223 K for 200 h which produced nearly lamellar {gamma}-TiAl + r-Al{sub 2}Ti microstructure was studied utilizing creep compression tests in a temperature range between 1173 and 1323 K in air. The material was manufactured by centrifugal casting. Microstructural characterization was carried out employing light-optical scanning (SEM) and transmission electron microscopy (TEM) as well as X-ray diffraction (XRD) analyses. It is shown that the alloy exhibits reasonable creep resistance at 1173 K, especially in relation to its low density of around 3.8 g/cm{sup 3}. Stress exponents calculated as n = {Delta}log (strain rate)/{Delta}log (stress) = 4 were found to be relatively constant for the temperature and stress regime investigated. This indicates that dislocation climb may be the rate controlling creep mechanism. The assessment of creep tests conducted at identical stress levels and varying temperatures yielded activation energies for creep of around Q = 457 kJ/mol in the as-cast condition. This value is significantly higher than those found in literature for interdiffusion of Al or Ti in {gamma}-TiAl. It is concluded that the difference is a due to the instability of the microstructure of the as-cast multi-phase alloy.

  20. Effect of Impurities and Cerium on Stress Concentration Sensitivity of Al-Li Based Alloys

    Institute of Scientific and Technical Information of China (English)

    孟亮; 田丽

    2002-01-01

    A notch sensitivity factor was derived in order to evaluate the stress concentration sensitivity of Al-Li based alloys. The factor values for the Al-Li alloy sheets containing various contents of impurities and cerium addition were evaluated by determining the mechanical properties. It is found that the impurities Fe, Si, Na and K significantly enhance the stress concentration sensitivity of the alloys 2090 and 8090, whereas cerium addition reduces the stress concentration sensitivity to a certain degree for the high strength alloys. However, an excess amount of cerium addition in the high ductility alloy 1420 can significantly increase the stress concentration sensitivity. As compared with conventional aluminum alloys, the Al-Li based alloys generally show high stress concentration sensitivity. Therefore, a special attention must be paid to this problem in the practical application of Al-Li based alloys.

  1. SIMULATIVE INVESTIGATION OF GRAIN BOUNDARIES IN NiAl ALLOY

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    Using embedded atom potentials and molecular static relaxation method or Monte Carlo relaxation method, the grain boundary atomic structures of a series of [100], [110] and [111] symmetric tilt grain boundaries in NiAl with different geometrical indexes and compositions were studied. The grain boundary energies, grain boundary cohesive energies and point defects formation energies at the grain boundary were calculated. The results show that the grain boundaries of NiAl alloy have a periodic unit structure. Grain boundary energies of Al rich grain boundary is very high, but the cohesive energies are lower than those of others. The interaction of point defects and grain boundaries shows that grain boundaries incline to absorb point defects to decrease their orders and to relax the distortions caused by point defects. The boundary atomic structures relaxed by Monte Carlo method show that the disorder of them, grain boundary energies and cohesive energies increase with increasing temperature.

  2. Fatigue behaviour and crack growth rate of cryorolled Al 7075 alloy

    International Nuclear Information System (INIS)

    Highlights: → High cycle fatigue of cryorolled Al 7075 alloy has been investigated. → Cryorolled Al alloy showed significant enhancement in fatigue strength. → FCGR resistance of the ufg Al alloy is higher at higher values of applied stress. - Abstract: The effects of cryorolling (CR) on high cycle fatigue (HCF) and fatigue crack growth rate behaviour of Al 7075 alloy have been investigated in the present work. The Al 7075 alloy was rolled for different thickness reductions (40% and 70%) at cryogenic (liquid nitrogen) temperature and its tensile strength, fatigue life, and fatigue crack growth mechanism were studied by using tensile testing, constant amplitude stress controlled fatigue testing, and fatigue crack growth rate testing using load shedding (decreasing ΔK) technique. The microstructural characterization of the alloy was carried out by using Field emission scanning electron microscopy (FESEM). The cryorolled Al alloy after 70% thickness reduction exhibits ultrafine grain (ufg) structure as observed from its FESEM micrographs. The cryorolled Al 7075 alloys showed improved mechanical properties (Y.S, U.T.S, Impact energy and Fracture toughness are 430 Mpa, 530 Mpa, 21 J, 24 Mpa m1/2 for 40CR alloy) as compared to the bulk 7075 Al alloy. It is due to suppression of dynamic recovery and accumulation of higher dislocations density in the cryorolled Al alloys. The cryorolled Al alloy investigated under HCF regime of intermediate to low plastic strain amplitudes has shown the significant enhancement in fatigue strength as compared to the coarse grained (CG) bulk alloy due to effective grain refinement. Fatigue crack growth (FCGR) resistance of the ufg Al alloy has been found be higher, especially at higher values of applied stress intensity factor ΔK The reasons behind such crack growth retardation is due to diffused crack branching mechanism, interaction between a propagating crack and the increased amount of grain boundaries (GB), and steps developed

  3. Numerical Modeling of Dendrite Growth in Al Alloys

    Institute of Scientific and Technical Information of China (English)

    许庆彦; 柳百成

    2004-01-01

    Dendritic grains are the most often observed microstructure in metals and alloys. In the past decade, more and more attention has been paid to the modeling and simulation of dendritic microstructures. This paper describes a modified diffusion-limited aggregation model to simulate the complex shape of the dendrite grains during metal solidification. The fractal model was used to simulate equiaxed dendrite growth. The fractal dimensions of simulated Al alloy structures range from 1.63-1.88 which compares well with the experimentally-measured fractal dimension of 1.85; therefore, the model accurately predicts not only the dendritic structure morphology, but also the fractal dimension of the dendrite structure formed during solidification.

  4. Development of Al-TiC Alloys Using Powder Metallurgy as Grain Refiners for Aluminium and Its Alloys

    Directory of Open Access Journals (Sweden)

    Abdel-Nasser .M. Omran

    2014-07-01

    Full Text Available Al-Ti-C master alloys have been widely investigated for many years as grain refiner for aluminium and its alloys. In this work, the Al-Ti-C master alloys are synthesized using powder metallurgy technique through the mixing of aluminium and TiC powders with different TiC contents 3.75 (3, 5(4, 6.25(5 and 7.5(6 Wt% TiC(Wt% Ti. The mixing powders with different contents of TiC were pressed in cylinder shape. The pressed specimens were sintered from 450 oC in a tube furnace under argon atmosphere for 2 hrs. The produced alloys before and after sintering are examined using SEM, EDX and XRD. The results indicate that, the Al-TiC alloy containing fine TiC particles dispersed in all matrix was successfully prepared. The prepared Al-TiC alloys with different contents of TiC were evaluated using the KBI test mold as grain refiner for pure aluminum and its alloys. The results indicate that the prepared Al-TiC master alloy is high grain refining efficiency for pure aluminum and its alloys.

  5. A new technique to modify hypereutectic Al-24%Si alloys by a Si-P master alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wu Yaping; Wang Shujun; Li Hui [Key Laboratory of Liquid Structure and Heredity of Materials, Ministry of Education, Shandong University, 73 Jingshi Road, Jinan 250061 (China); Liu Xiangfa [Key Laboratory of Liquid Structure and Heredity of Materials, Ministry of Education, Shandong University, 73 Jingshi Road, Jinan 250061 (China)], E-mail: xfliu@sdu.edu.cn

    2009-05-27

    The modification effect of a Si-P master alloy on Al-24%Si alloy was investigated by using electron probe micro-analyzer (EPMA) and optical microscopy (OM). The dissolution problem of the Si-P master alloys was solved by changing the sequence of addition. When the Si-P master alloy was added into Al melt before the addition of silicon, the best modification effect could be achieved. The modification parameters of the master alloy on Al-24%Si alloy were optimized through designing and analyzing the orthogonal experiment, and their influences on the modification effect were discussed. The results show that the influence of temperature on the modification effect is the greatest, followed by the addition level, and the holding time is the least. The optimized modification parameters are the modification temperature of 810 deg. C, the addition level of 0.35 wt.%, the holding time of 30 min + 50 min whose meaning is that the Si-P master alloy is added firstly to the molten Al, and silicon is added 30 min later, then holding another 50 min. In addition, the modification mechanism of the Si-P master alloy on Al-24%Si alloy was also discussed.

  6. Microstructural and magnetic behavior of an equiatomic NiCoAlFe alloy prepared by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Gómez-Esparza, C.D.; Baldenebro-López, F.J.; Santillán-Rodríguez, C.R.; Estrada-Guel, I.; Matutes-Aquino, J.A.; Herrera-Ramírez, J.M., E-mail: martin.herrera@cimav.edu.mx; Martínez-Sánchez, R.

    2014-12-05

    Highlights: • Equiatomic NiCoAlFe powder alloys were synthesized by mechanical alloying. • The nanocrystalline alloys were characterized after milled and annealed conditions. • In alloyed and annealed powders, only BCC and FCC structure phases were observed. • Magnetic properties are strongly affected by the phases formed after annealing. - Abstract: Equiatomic NiCoAlFe powder alloys were synthesized by mechanical alloying. The microstructural evolution of the mechanically alloyed powders at different times was followed with X-ray diffraction and scanning electron microscopy. The as-mechanically alloyed powders were subjected to a rapid annealing treatment at 1273 K and 1473 K during 3 min in vacuum. X-ray diffraction studies show the structure of both, the as-mechanically alloyed and annealed powders, consisted in a mixture of nanocrystalline simple phases (FCC + BCC). Crystallite size, after annealing, still remained in nanoscale. Coercivity increased due to the decrease in crystallite size and because of the defects caused by mechanical alloying in the as-mechanically alloyed samples; then coercivity decreased due to the phenomenon of random magnetic anisotropy and tended to stabilize with longer alloying times. A similar behavior was observed in annealed samples at 1273 K. However, random magnetic anisotropy was not observed after annealing at 1473 K because crystals with larger sizes were produced, and a steady increase in coercivity was observed.

  7. Density of Ni-Al Alloys in Liquid and Solid-Liquid Coexistence State Measured by a Modified Pycnometric Method

    Institute of Scientific and Technical Information of China (English)

    Liang FANG; Feng XIAO; Zushu LI; Zainan TAO

    2004-01-01

    The density of Ni-Al alloys in both liquid state and solid-liquid coexistence state was measured with a modified pycnometric method. It was found that the density of NI-Al alloys decreases with increasing temperature and Al concentration in the alloys. The molar volume of liquid Ni-Al binary alloys increases with the increase of temperature and Al concentration. The partial molar volume of Al in NI-Al binary alloy was calculated approximately. The molar volume of liquid NI-Al alloy determined in the present work shows a negative deviation from the ideal linear molar volume.

  8. As-cast microstructure of Al-Zn-Mg and Al-Zn-Mg-Cu alloys added erbium

    Institute of Scientific and Technical Information of China (English)

    MAO Jian-wei; JIN Tou-nan; XU Guo-fu; NIE Zuo-ren

    2005-01-01

    The effects of different contents of rare earth element, and erbium, on the as-cast microstructures of Al-6Zn-2Mg and Al-6Zn-2Mg-1.8Cu alloys were studied by optical microscopy, scanning electron microscopy, X-ray diffractometry, transmission electron microscopy and EDS analysis. The results show that the netlike structure of as-cast alloys can be remarkably refined, and the distance of dendritic structure decreases, with Er addition. However, the improvement results on Al-Zn-Mg-Cu are not better than that of Al-Zn-Mg. Er and Al can interact to form Al3Er phase, which is coherent with α(Al) matrix, with trace Er addition to the Al-Zn-Mg alloy. The refinement effect of Al-Zn-Mg alloys is familiar with the formation and precipitation of coherent Al3Er phases. The ternary compound AlCuEr, similar with AlCuSc phase, will form when Er is added to Al-Zn-Mg-Cu alloy, which suppresses the formation of Al3Er phase and doesn't solve in the following heat treatment.

  9. Structural and dynamical properties of liquid Al-Au alloys

    Science.gov (United States)

    Peng, H. L.; Voigtmann, Th.; Kolland, G.; Kobatake, H.; Brillo, J.

    2015-11-01

    We investigate temperature- and composition-dependent structural and dynamical properties of Al-Au melts. Experiments are performed to obtain accurate density and viscosity data. The system shows a strong negative excess volume, similar to other Al-based binary alloys. We develop a molecular-dynamics (MD) model of the melt based on the embedded-atom method (EAM), gauged against the available experimental liquid-state data. A rescaling of previous EAM potentials for solid-state Au and Al improves the quantitative agreement with experimental data in the melt. In the MD simulation, the admixture of Au to Al can be interpreted as causing a local compression of the less dense Al system, driven by less soft Au-Au interactions. This local compression provides a microscopic mechanism explaining the strong negative excess volume of the melt. We further discuss the concentration dependence of self- and interdiffusion and viscosity in the MD model. Al atoms are more mobile than Au, and their increased mobility is linked to a lower viscosity of the melt.

  10. Thermostability of Al-Cu-Mg-Fe-Ni Alloy with Trace Scandium and Zirconium

    Institute of Scientific and Technical Information of China (English)

    Yu Kun; Li Songrui; Li Wenxian

    2000-01-01

    Three Al-Cu-Mg-Fe-Ni-Sc-Zr ingot metallurgy alloys with different compositions had been prepared. The hardness variations of cold-rolled alloy plates during annealing process had been measured. The tensile properties at both ambient and elevated temperatures were also measured. The microstructures of alloys were observed by using optical microscope and TEM. It was found that the dispersed Al3(Sc, Zr) particles could pin dislocations, stabilize substructures and impede the movement of boundaries. The ambient and elevated temperature properties of alloy with Al3(Sc, Zr) particles were improved. And the tensile strength of alloy did not improve obviously with rich iron and nicker addition.

  11. Laser Cladding of γ-TiAl Intermetallic Alloy on Titanium Alloy Substrates

    Science.gov (United States)

    Maliutina, Iuliia Nikolaevna; Si-Mohand, Hocine; Piolet, Romain; Missemer, Florent; Popelyukh, Albert Igorevich; Belousova, Natalya Sergeevna; Bertrand, Philippe

    2016-01-01

    The enhancement of titanium and titanium alloy's tribological properties is of major interest in many applications such as the aerospace and automotive industry. Therefore, the current research paper investigates the laser cladding of Ti48Al2Cr2Nb powder onto Ti6242 titanium alloy substrates. The work was carried out in two steps. First, the optimal deposition parameters were defined using the so-called "combined parameters," i.e., the specific energy E specific and powder density G. Thus, the results show that those combined parameters have a significant influence on the geometry, microstructure, and microhardness of titanium aluminide-formed tracks. Then, the formation of dense, homogeneous, and defect-free coatings based on optimal parameters has been investigated. Optical and scanning electron microscopy techniques as well as energy-dispersive spectroscopy and X-ray diffraction analyses have shown that a duplex structure consisting of γ-TiAl and α 2-Ti3Al phases was obtained in the coatings during laser cladding. Moreover, it was shown that produced coatings exhibit higher values of microhardness (477 ± 9 Hv0.3) and wear resistance (average friction coefficient is 0.31 and volume of worn material is 5 mm3 after 400 m) compared to those obtained with bare titanium alloy substrates (353 Hv0.3, average friction coefficient is 0.57 and a volume of worn material after 400 m is 35 mm3).

  12. Effects of Si Content and the Addition Amount of Al-3B Master Alloy on the Solidification Structures of Hypoeutectic Al-Si Alloys

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Effects of Si content and the addition amount of Al-3B master alloy on the solidification structures of hypoeutectic Al-Si alloys were studied. The addition amounts of the master alloy were 0.2%, 0.4%, 0.7% and 1% (mass fraction, so as the follows), respectively. The Si content of Al-Si binary alloys investigated varied from 1% to 11%. The observation of macrostructures of non-refined samples showed that 3% Si constitutes a transition point at which the minimum grain size can be obtained. It was also found that Al-3B master alloy can shift the transition point towards a higher Si value when its addition amount increases, making this point appear at 4%, 5% and 6% Si as its addition amount increases up to 0.4%, 0.7% and 1%, respectively.

  13. Surface tension measurement of metastable liquid Ti-Al-Nb alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, K.; Wang, H.P.; Chang, J.; Wei, B. [Northwestern Polytechnical University, Department of Applied Physics, Xi' an (China)

    2011-10-15

    Thermophysical properties of liquid alloys are usually difficult to measure, especially for high melting point and reactive alloys. In this work, the surface tensions of superheated and undercooled liquid Ti{sub 55}Al{sub 45}, Ti{sub 50}Al{sub 45}Nb{sub 5} and Ti{sub 45}Al{sub 45}Nb{sub 10} alloys are determined by using oscillating drop method under electromagnetic levitation state. The experimental results of Ti-Al and Ti-Al-Nb alloys display linear temperature dependence. The maximum undercoolings of 259 (0.143T{sub L}), 268 (0.146T{sub L}) and 275 K (0.147T{sub L}) are respectively achieved for these three alloys. Furthermore, the viscosities of liquid Ti{sub 55-x} Al{sub 45}Nb{sub x} alloys are also derived from the experimental results. (orig.)

  14. Zener Relaxation Peak in an Fe-Cr-Al Alloy

    Institute of Scientific and Technical Information of China (English)

    周正存; 程和法; 宫晨利; 魏健宁; 韩福生

    2002-01-01

    We have studied the temperature spectra of internal friction and relative dynamic modulus of the Fe-(25 wt%)Cr-(5wt%)Al alloy with different grain sizes. It is found that a peak appears in the internal friction versus temperature plot at about 550°C. The peak is of a stable relaxation and is reversible, which occurs not only during heating but also during cooling. Its activation energy is 2.5 (± 0.15) eV in terms of the Arrhenius relation. In addition, the peak is not obvious in specimens with a smaller grain size. It is suggested that the peak originates from Zener relaxation.

  15. Tribological properties of Al 7075 alloy based composites strengthened with Al2O3 fibres

    Directory of Open Access Journals (Sweden)

    K. Naplocha

    2011-04-01

    Full Text Available Wear resistance of 7075 aluminium alloy based composite materials reinforced with Al2O3 Saffil fibres was investigated. The measurementsof wear were performed applying the pin-on-disc method at dry friction conditions with the gray iron counterpart. The effects ofpressure of composite samples on the counterpart made of gray iron and the orientation of fibers in relation to the friction surface on wear rate were determined. The materials were produced by squeeze casting method where 80-90% porous ceramic preform were infiltrated.After T6 heat treatment hardness increased about 50-60% both for unreinforced alloy and composites containing strengthening Saffilfibres. Wear resistance of composite materials in relation to the unreinforced 7075 alloy was slightly worse at lower pressure of 0.8 MPa. Under higher pressure of 1.2 MPa wear resistance of unreinforced 7075 alloy was even better whereas no effect of orientation of fibers on wear in composite materials was observed. Additionally, significant wear of counterface in the presence of debris with fragmented Al2O3 fibres as abrasives was observed. Wear resistance improvement of composite materials was obtained when with alumina Saffil fibres Carbon C fibres in the preforms were applied.

  16. Influence of technological factors on eutectic silicon morphology in Al-Si alloys

    OpenAIRE

    P. Skocovský; E. Tillová; Belan, J.

    2009-01-01

    From the background about Al-Si alloys modifying from eutectic silicon morphology and mechanical properties relation point of view is at solving of chosen technological problems used structural analysis and Si morphology quantification. There were solved two concrete problems: parameters of solution annealing AlSi9Cu3 alloy and confirming of laser treatment influence on AlSi7Mg0.3 alloy structure. In both cases have material heating caused spheroidization of eutectic silicon. Optimal regime o...

  17. Radial macrosegregation and dendrite clustering in directionally solidified Al-7Si and Al-19Cu alloys

    Science.gov (United States)

    Ghods, M.; Johnson, L.; Lauer, M.; Grugel, R. N.; Tewari, S. N.; Poirier, D. R.

    2016-05-01

    Hypoeutectic Al-7 wt% Si and Al-19 wt% Cu alloys were directionally solidified upward in a Bridgman furnace through a range of constant growth speeds and thermal gradients. Though processing is thermo-solutally stable, flow initiated by gravity-independent advection at, slightly leading, central dendrites moves rejected solute out ahead and across the advancing interface. Here any lagging dendrites are further suppressed which promotes a curved solid-liquid interface and the eventual dendrite "clustering" seen in transverse sections (dendrite "steepling" in longitudinal orientations) as well as extensive radial macrosegregation. Both aluminum alloys showed considerable macrosegregation at the low growth speeds (10 and 30 μm s-1) but not at higher speed (72 μm s-1). Distribution of the fraction eutectic-constituent on transverse sections was determined in order to quantitatively describe radial macrosegregation. The convective mechanisms leading to dendrite-steepling were elucidated with numerical simulations, and their results compared with the experimental observations.

  18. Microstructure controlled bending response in AA6016 Al alloys

    International Nuclear Information System (INIS)

    Highlights: → The hemmability of two AA6016-type aluminium alloys in T4P temper state is studied. → High Mg content and long solutionizing times increase the precipitation potential. → Inhomogeneous grain boundary particles form by precipitation of alloying elements. → Large amount of particles combined with high matrix strength reduce the hemmability. → Intergranular fracture is promoted by grain boundary debonding and voids formation. - Abstract: A contemporary approach in the car weight reduction is the use of low weight and high strength Al alloys sheets for hang-on body panels production. The final step in the forming route of such panels is the attachment of the outer skin to the inner part of the panel by applying a hemming operation. This joining method is cheap, easy to perform and environment-friendly, but requires severe 180 deg. bending of the edges of the outer skin which quite often results in cracking or complete tearing of the bend surface. Such kind of failure restricts the further application of the hemmed products. The microstructures after solution heat treatment and pre-aging (T4P temper state) of two grades age-hardening AA6016-type aluminium alloy sheets were studied in this work by means of optical microscopy, scanning electron microscopy and electron backscatter diffraction. The obtained results were related to the hemming response of the grades. It was found that the alloy composition is one of the main parameters controlling the bendability of these grades through the amount of the formed strengthening phases. However, the applied thermal treatment remains the key factor responsible for the favorable distribution of these phases into the microstructure. The grain size and the volume fraction of the constituent particles were found to play secondary role in forming the material bending properties and can be only used for their fine tuning. The presence of Mg2Si (β-phase) and/or Al1.9CuMg4.1Si3.3 (Q-phase) particles in the grain

  19. Electron-ion plasma modification of Al-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ivanov, Yurii, E-mail: yufi55@mail.ru [Institute of High-Current Electronics of the Siberian Branch of the Russian Academy of Sciences, 634055, Russia, Tomsk, 2/3 Akademicheskiy Ave (Russian Federation); National Research Tomsk State University, 634050, Russia, Tomsk, 36 Lenina Str (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050, Russia, Tomsk, 30 Lenina Str (Russian Federation); Rygina, Mariya, E-mail: l-7755me@mail.ru [National Research Tomsk Polytechnic University, Tomsk, 634050, Russia, Tomsk, 30 Lenina Str (Russian Federation); Petrikova, Elizaveta, E-mail: elizmarkova@yahoo.com; Krysina, Olga, E-mail: krysina-82@mail.ru; Teresov, Anton, E-mail: tad514@sibmail.com [Institute of High-Current Electronics of the Siberian Branch of the Russian Academy of Sciences, 634055, Russia, Tomsk, 2/3 Akademicheskiy Ave (Russian Federation); National Research Tomsk State University, 634050, Russia, Tomsk, 36 Lenina Str (Russian Federation); Ivanova, Olga, E-mail: ivaov@mail.ru; Ikonnikova, Irina, E-mail: irina-ikonnikova@yandex.ru [Tomsk State University of Architecture and Building, Tomsk, 634002, Russia, Tomsk, 2 Solyanaya Sq (Russian Federation)

    2016-01-15

    The paper reports on the study where we analyzed the surface structure and strength properties of coated Al alloys modified by electron-ion plasma treatment. The Al alloys were deposited with a thin (≈0.5 μm) TiCu film coating (TiCu-Al system) and with a hard TiCuN coating (TiCuN–AlSi system) on a TRIO vacuum setup in the plasma of low-pressure arc discharges. The temperature fields and phase transformations in the film–substrate system were estimated by numerical simulation in a wide range of electron energy densities (5–30 J/cm{sup 2}) and pulse durations (50–200 μs). The calculations allowed us to determine the threshold energy density and pulse duration at which the surface structure of the irradiated Al-based systems is transformed in a single-phase state (solid or liquid) and in a two-phase state (solid plus liquid). The elemental composition, defect structure, phase state, and lattice state in the modified surface layers were examined by optical, scanning, and transmission electron microscopy, and by X-ray diffraction analysis. The mechanical characteristics of the modified layers were studied by measuring the hardness and Young’s modulus. The tribological properties of the modified layers were analyzed by measuring the wear resistance and friction coefficient. It is shown that melting and subsequent high-rate crystallization of the TiCu–Al system makes possible a multiphase Al-based surface structure with the following characteristics: crystallite size ranging within micrometer, microhardness of more than 3 times that in the specimen bulk, and wear resistance ≈1.8 times higher compared to the initial material. Electron beam irradiation of the TiCuN–AlSi system allows fusion of the coating into the substrate, thus increasing the wear resistance of the material ≈2.2 times at a surface hardness of ∼14 GPa.

  20. Electron-ion plasma modification of Al-based alloys

    International Nuclear Information System (INIS)

    The paper reports on the study where we analyzed the surface structure and strength properties of coated Al alloys modified by electron-ion plasma treatment. The Al alloys were deposited with a thin (≈0.5 μm) TiCu film coating (TiCu-Al system) and with a hard TiCuN coating (TiCuN–AlSi system) on a TRIO vacuum setup in the plasma of low-pressure arc discharges. The temperature fields and phase transformations in the film–substrate system were estimated by numerical simulation in a wide range of electron energy densities (5–30 J/cm2) and pulse durations (50–200 μs). The calculations allowed us to determine the threshold energy density and pulse duration at which the surface structure of the irradiated Al-based systems is transformed in a single-phase state (solid or liquid) and in a two-phase state (solid plus liquid). The elemental composition, defect structure, phase state, and lattice state in the modified surface layers were examined by optical, scanning, and transmission electron microscopy, and by X-ray diffraction analysis. The mechanical characteristics of the modified layers were studied by measuring the hardness and Young’s modulus. The tribological properties of the modified layers were analyzed by measuring the wear resistance and friction coefficient. It is shown that melting and subsequent high-rate crystallization of the TiCu–Al system makes possible a multiphase Al-based surface structure with the following characteristics: crystallite size ranging within micrometer, microhardness of more than 3 times that in the specimen bulk, and wear resistance ≈1.8 times higher compared to the initial material. Electron beam irradiation of the TiCuN–AlSi system allows fusion of the coating into the substrate, thus increasing the wear resistance of the material ≈2.2 times at a surface hardness of ∼14 GPa

  1. Corrosion behavior of an Al-6Mg-Sc-Zr alloy

    Institute of Scientific and Technical Information of China (English)

    XU Guangxing; TAO Binwu; LIU Jianhua; LI Songmei

    2005-01-01

    The corrosion behavior of an Al-6Mg-Sc-Zr alloy was studied and compared with that of an Al-6Mg-Zr alloy.The addition of scandium into the Al-6Mg-Zr alloy reduced the susceptibility to exfoliation corrosion. By using the constant load tensile method in a 3.5 wt.% NaCl solution, the resistance to SCC of the Al-6Mg-Sc-Zr alloy was higher than that of the Al-6Mg-Zr alloy. When the specimens were not applied with an anodic current, the Al-6Mg-Sc-Zr alloy was resistance to SCC and no brittle cracking was found on the fracture surface. When an anodic current was applied, the Al-6Mg-Sc-Zr alloy specimens failed as a result of accelerated corrosion rather than SCC. It was believed that the addition of scandium resulted in (Al3Sc, Zr) particles that greatly refmed grains and promoted the formation of homogeneous discontinuous distribution of β-phase in the alloy base, which much contributed to good corrosion resistance of the Al-6Mg-Sc-Zr alloy.

  2. Dynamic precipitation of Al-Zn alloy during rolling and accumulative roll bonding

    Science.gov (United States)

    Liu, C. Y.; Yu, L.; Ma, M. Z.; Liu, R. P.; Ma, Z. Y.

    2015-11-01

    In this study, cold rolling was performed on a binary Al-20 wt%Zn alloy and dynamic precipitation identified for the first time in Al alloys under cold rolling. Zn clusters formed after application of 0.6 strain, and the Zn phase precipitated upon further increasing strain. Both grain refinement and rolling-induced defects are considered to promote Zn precipitation. The hardness of Al-Zn alloy initially increased with strain up to a strain of 2.9 and then decreased with increasing rolling strain. Dynamic precipitation greatly affects the strengthening mechanism of the rolled Al-Zn alloy under various strains.

  3. Study of δ-hydrides in Ti-2Al-2.5Zr and Ti-4Al-2V alloys

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The α alloy Ti-2Al-2.5Zr and near α alloy Ti-4Al-2V were hydrogenated to various levels. The morphology,orientation relation (OR), and habit plane of the hydrides were studied by means of transmission electron microscopy (TEM). It was found that in the two alloys most of the precipitates are δ-hydrides which have fcc structure with the lattice parameter a = 0.44 nm. Two basic orientation relationships and habit planes of the precipitates are determined. Twin structure was observed in both alloys.

  4. Diffusional transport during the cyclic oxidation of gamma + beta, Ni-Cr-Al(Y, Zr) alloys

    Science.gov (United States)

    Nesbitt, J. A.; Heckel, R. W.

    1988-01-01

    The cyclic oxidation behavior of several cast gamma + beta, Ni-Cr-Al(Y, Zr) alloys and one low-pressure plasma spraying gamma + beta, Ni-Co-Cr-Al(Y) alloy was studied. Cyclic oxidation was found to result in a decreasing Al concentration at the oxide-metal interface due to a high rate of Al consumption coupled with oxide scale cracking and spalling. Diffusion paths plotted on the ternary phase diagram showed higher Ni concentrations with increasing cyclic oxidation exposures. The alloy with the highest rate of Al consumption and the highest Al content underwent breakaway oxidation following 500 1-hr cycles at 1200 C.

  5. Thermal stability of Al-Cu-Fe icosahedral alloys

    Science.gov (United States)

    Bessière, M.; Quivy, A.; Lefebvre, S.; Devaud-Rzepski, J.; Calvayrac, Y.

    1991-12-01

    A stable ideally quasiperiodic phase exists in a small range of concentration, close to the composition Al{62}Cu{25.5}Fe{12.5}. Reducing the iron content, or replacing small amounts of copper by aluminium, lead to icosahedral alloys which exhibit around 650 ^{circ}C structural transformations of unclear nature: in the X-ray powder diffraction pattern, the peak profiles become purely Lorentzian (Al{62.3}Cu{25.3}Fe{12.4}) or diffuse “side-bands” appear in the tails of the Bragg peaks (Al{63}Cu{24.5}Fe{12.5}). In the last case long annealing treatments eventually transform the Bragg peaks into diffuse peaks located at positions clearly off the ideal icosahedral symmetry. Small deviations from this composition range lead to Bragg peaks with shoulders whatever the heat-treatment may be; perfect icosahedral order is never obtained for these compositions (Al{63,25}Cu{24,5}Fe{12,25}, Al{64}Cu{24}Fe{12}, Al{63}Cu{25}Fe{12}). Une phase stable idéalement quasipériodique existe dans un petit domaine de concentration, au voisinage de la composition Al{62}Cu{25,5}Fe{12,5}. La diminution de la teneur en fer, ou le remplacement de faibles quantités de cuivre par de l'aluminium, conduisent à des alliages icosaédriques qui subissent vers 650 ^{circ}C des transformations structurales dont la nature n'est pas clairement identifiée: dans le diagramme de diffraction des rayons X sur poudre, les profils de raies deviennent purement Lorentziens (Al{62,3}Cu{25,3}Fe{12,4}) ou bien des raies diffuses apparaissent dans le pied des pics de Bragg (Al{63}Cu{24,5}Fe{12,5}). Dans ce dernier cas un long traitement de recuit transforme finalement les pics de Bragg en des pics diffus localisés à des positions clairement en dehors de celles correspondant à la symétrie icosaédrique idéale. De faibles écarts à ce domaine de compositions conduisent à des diagrammes de rayons X où les pics de Bragg sont épaulés quel que soit le traitement thermique ; l'ordre icosaédrique parfait n

  6. Inhomogeneous elastic deformation of nanofilms and nanowires of NiAl and FeAl alloys

    Science.gov (United States)

    Bukreeva, K. A.; Babicheva, R. I.; Dmitriev, S. V.; Zhou, K.; Mulyukov, R. R.

    2013-09-01

    The molecular dynamics study of the uniaxial tension of nanofilms and nanowires of NiAl and FeAl intermetallide alloys has been performed. It has been shown that such samples are elastically deformed until failure at a strain of ɛ xx ≈ 0.35. There is an ɛ xx interval where the homogeneous deformation is thermodynamically unstable, leading to the formation of domains with different strains. The strain-stress dependence in the thermodynamically unstable region is almost linear, but has different slopes for a nanofilm and a nanowire because of the difference in the dynamics of domain walls.

  7. Numerical modelling of microstructure forming process for Al-Al3Fe eutectic alloy

    Institute of Scientific and Technical Information of China (English)

    李荣德; 周振平

    2003-01-01

    A self-adjusting model was presented on the basis of the effect of temperature gradient on eutectic growth and a curved solid/liquid interface. Finite differential method was adopted to solve the model. The average lamellar spacing of the Al-Al3Fe eutectic alloy and the content fields ahead of the solidifying interface under different growth rates were calculated. Directional solidification experiments were carried out in order to prove the modification of the modeling. The experimental results are in relatively good agreement with the calculations.

  8. Thermomechanical Behavior of Ti-6Al-4V Alloy

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    Ti-6Al-4V, among the Ti alloys, is the most widely used. In the present work, the behavior of Ti-6Al-4V alloy has beeninvestigated by the uniaxial hot isothermal compression tests and a series of dilatometric experiments were also carried out todetermine the transformation temperatures at different cooling rates. Specimens for hot compression tests were homogenizedat 1050℃ for 10 min and then quickly cooled to different straining temperatures from 1050 to 850℃. Cooling rates were chosenfast enough to prevent high temperature transformation during cooling. Compression tests were conducted at temperaturesfrom 1050 to 850℃ in steps of 50℃ at constant true strain rates of 10-3 or 10-2 s-1. The apparent activation energy forcompression in two-phase region was calculated 420 kJ.mol-1. Partial globularization of α phase was observed in the specimendeformed at low strain rates and at temperatures near the transformation zone and annealed after deformation.

  9. Superplasticity of the aluminum alloys containing the Al{sub 3}Ni eutectic particles

    Energy Technology Data Exchange (ETDEWEB)

    Portnoy, V.K. [Department of Physical Metallurgy Non-Ferrous Metals, National University of Science and Technology ' ' MISIS' ' , Moscow (Russian Federation); Mikhaylovskaya, A.V.

    2012-09-15

    The structures and parameters of superplasticity of aluminum alloys containing fine and coarse eutectic Al{sub 3}Ni particles were investigated. Traditional hot and cold rolling were used for sheet producing. The research alloys have low- or high - alloying solid solution. Superplasticity characterization of the alloy with high-alloying solid solution is much better beside alloys with low-alloying solid solution. Alloying by zirconium improves superplasticity in some investigated alloys. Some alloys with partially recrystallized structure show d = 500-700% at T = 0.95 Tm with the constant strain rates to the range of (1.10{sup -3}-1.10{sup -2}) s{sup -1}. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  10. Formation Processes of Nanocomposite Strengthening Particles in Rapidly Quenched Al-Sc-Zr Alloys

    Directory of Open Access Journals (Sweden)

    A.V. Kotko

    2012-03-01

    Full Text Available Decomposition processes of supersaturated solid solution of aluminium alloys alloyed with Sc and Zr have been studied in the work. The binary hypereutectic Al-Sc alloys, hyperperitectic Al-Zr alloys and ternary Al-Sc-Zr alloys were chosen. Alloys were obtained by the melt-spinning. Melts were quenched from temperatures of Т = 1000 C and Т = 1400 ºC. The study of the structure of rapidly solidifyed binary Al alloys alloyed with Sc and Zr showed that the crystallization of anomalously supersaturated solid solution (Tquen. = 1400 ºC or the crystallization with the formation of "fan" structure (Tquen. = 1000 ºC are possible depending on the quenching temperature of the melt. The decomposition of anomalously supersaturated solid solution is continuous, with the precipitation of nano-sized spherical Al3X (X-Sc, Zr particles of L12-ordered phase which is isomorphous to matrix. It was found that the loss of thermal stability of Al-Sc alloys is due to the loss of coherence of the strengthening Al3Sc phase. In Al-Zr alloys the loss of strength is due to the formation of a stable tetragonal DO23-ordered A13Zr phase. After co-alloying of Al by Sc and Zr a bimodal grained structure was observed for the hypereutectic ternary alloy (Tquen. = 400ºC. Nano-sized grains of 50-60 nm were present on the boundaries of 1-2 µm large-sized grains. TEM shows the formation of nanocomposite Al3Zr/Al3Sc particles. The formation of Al3Zr shell changes the nature of the interfacial fit of the particle with the matrix and slows down the decomposition during the coalescence. Ternary Al-Sc-Zr alloys have significantly higher thermal stability during aging as compared to binary Al-Sc and Al-Zr alloys. Decomposition processes of supersaturated solid solution of aluminium alloys alloyed with Sc and Zr have been studied in the work. The binary hypereutectic Al-Sc alloys, hyperperitectic Al-Zr alloys and ternary Al-Sc-Zr alloys were chosen. Alloys were

  11. Effects of high magnetic field on modification of Al-Si alloy

    Institute of Scientific and Technical Information of China (English)

    LIAN Feng; QI Feng; LI Ting-ju; HU Guo-bing

    2005-01-01

    Effects of high magnetic field on modification of Al-6 %Si hypoeutectic alloy, Ak-12.6%Si eutectic alloy and Al-18 % Si hypereutectic alloy were studied. For the Al-6 % Si alloy, it is found that the sample modified by Na salt does not lose efficacy after remelting under high magnetic field. For the Al-12.6%Si alloy, if the sample modi fied by Na-salt is kept at the temperature of modification reaction, high magnetic field can postpone the effective time of the modification. For Al-18%Si alloy modified by P-salt, the primary Si in solidified structure concentrates at the edge of the sample and eutectic Si appears in the center of the sample under the condition without high magnetic field, while the primary Si distributes evenly in the sample when the high magnetic field is imposed. It is thought that the high magnetic field restrains the convection of the melt.

  12. Relationship between silver concentration with microstructural and mechanical properties of rolled AlZn alloy

    International Nuclear Information System (INIS)

    The relationship of Ag addition on microstructural and mechanical properties of rolled AlZn alloy was investigated. AlZn alloys were prepared by metal mould casting method and the Ag addition was done by Vortex technique. Microstructural characterization of AlZnAg specimens was analyzed by means of X-ray diffraction, scanning electron microscopy and transmission electron microscopy. Results show that the phases of the as-cast state alloy are solid solution zinc-rich hexagonal close-packed (hcp) crystal structure, named η-phase and α-Al solid solution with Zn dissolved into the matrix. The silver concentration in AlZn alloy influences the volume of AgZn3 precipitates. The mechanical properties, especially the flow stress and elongation of the alloy were improved by the Ag addition. The Vortex method was used in order to diminish the process cost, generating an alloy with homogenous microstructure, less casting porosity and better mechanical properties.

  13. Study of thermodynamic properties of Np-Al alloys in molten LiCl-KCl eutectic

    Energy Technology Data Exchange (ETDEWEB)

    Mendes, E.; Soucek, P.; Malmbeck, R.; Glatz, J. P. [Institute for Transuranium Elements, Karlsruhe (Germany); Caravaca, C. [CIEMAT, DE/DFN/URAA, Madrid (Spain)

    2008-08-15

    This work is focused on chemical characterisation and determination of thermodynamic properties of Np-Al alloys. The alloys are formed on a solid Al electrode during Np electrodeposition in molten LiCl-KCl Eutectic. Open circuit potential measurements, after small depositions of Np metal onto the Al electrode were used to determine thermodynamic properties of the Np-Al alloys formed (G, H, S, activity of Np in Al) by an e.m.f. method. Galvanostatic electrolyses were carried out on an Al plates. Stable Np-Al deposit was obtained and identified, by XRD analysis, as a mixture NpAl{sub 3} and NpAl{sub 4} alloys.

  14. Grain Coarsening Behavior of Mg-Al Alloys with Mischmetal Addition

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Small addition of mischmetal (MM) into aluminum alloys can lead to grain refinement. However, it is still uncertain whether the same effect applies to Mg-Al alloys. This work indicated that small amount of mischmetal addition ranging from 0.1% to 1.2% (mass fraction) did not cause grain refinement in Mg-Al alloys. On the contrary, they tended to coarsen the grains. When added into Mg-Al alloys, MM reacted preferentially with Al to form Al11MM3 phase. As Al11MM3 phase mainly distributed within α-Mg grains than at grain boundaries, it had little effect in restricting grain growth. In addition, MM reacted with Al8(Mn, Fe)5 or ε-AlMn particles to form Al-MM-Mn compounds, thus it reduced the amount of heterogeneous nuclei in the melt and resulted in remarkable grain coarsening.

  15. Positive effect of hydrogen-induced vacancies on mechanical alloying of Fe and Al

    Energy Technology Data Exchange (ETDEWEB)

    Čížek, J., E-mail: jakub.cizek@mff.cuni.cz [Faculty of Mathematics and Physics, Charles University in Prague, V Holešovičkách 2, Prague 8 CZ-18000 (Czech Republic); Lukáč, F.; Procházka, I.; Vlček, M. [Faculty of Mathematics and Physics, Charles University in Prague, V Holešovičkách 2, Prague 8 CZ-18000 (Czech Republic); Jirásková, Y. [Institute of Physics of Materials, AS CR, Žižkova 22, CZ-616 62 Brno (Czech Republic); Švec, P.; Janičkovič, D. [Institute of Physics, Slovak Academy of Science, Dúbravská cesta 9, 84511 Bratislava (Slovakia)

    2015-04-25

    Highlights: • Fe{sub 82}Al{sub 18} nano-powders were prepared by ball milling and mechanical alloying. • Full mechanical alloying of Fe–Al was achieved using hydrogen atmosphere. • Hydrogen segregating at vacancies enhances vacancy concentration in Fe–Al. • Hydrogen-induced vacancies facilitate diffusion of Al atoms into Fe grains. • Nitrogen inhibits Fe–Al alloying by formation of a nitride layer on Fe grains. - Abstract: Nanocrystalline Fe{sub 82}Al{sub 18} powders were prepared by high energy ball milling in various atmospheres. Two preparation techniques were compared: (i) mechanical milling of pre-alloyed Fe{sub 82}Al{sub 18} pieces and (ii) mechanical alloying of pure Fe and Al powders. Single phase Fe{sub 82}Al{sub 18} nano-powder was formed by mechanical alloying in H{sub 2} atmosphere while milling in N{sub 2} or air environment suppressed mechanical alloying due to passivation of Fe surfaces. Positron annihilation spectroscopy revealed that mechanical alloying of Fe and Al in H{sub 2} atmosphere is mediated by hydrogen-induced vacancies.

  16. Corrosion Behavior of AlSi10Mg Alloy Produced by Additive Manufacturing (AM vs. Its Counterpart Gravity Cast Alloy

    Directory of Open Access Journals (Sweden)

    Avi Leon

    2016-06-01

    Full Text Available The attractiveness of additive manufacturing (AM relates to the ability of this technology to rapidly produce very complex components at affordable costs. However, the properties and corrosion behavior, in particular, of products produced by AM technology should at least match the properties obtained by conventional technologies. The present study aims at evaluating the corrosion behavior and corrosion fatigue endurance of AlSi10Mg alloy produced by selective laser melting (SLM in comparison with its conventional counterpart, gravity cast alloy. The results obtained indicate that the corrosion resistance of the printed and cast alloys was relatively similar, with a minor advantage to the printed alloy. The corrosion fatigue endurance of the printed alloy was relatively improved compared to the cast alloy. This was mainly attributed to the significant differences between the microstructure and defect characteristics of those two alloys.

  17. Formation Mechanisms of Alloying Element Nitrides in Recrystallized and Deformed Ferritic Fe-Cr-Al Alloy

    Science.gov (United States)

    Akhlaghi, Maryam; Meka, Sai Ramudu; Jägle, Eric A.; Kurz, Silke J. B.; Bischoff, Ewald; Mittemeijer, Eric J.

    2016-09-01

    The effect of the initial microstructure (recrystallized or cold-rolled) on the nitride precipitation process upon gaseous nitriding of ternary Fe-4.3 at. pct Cr-8.1 at. pct Al alloy was investigated at 723 K (450 °C) employing X-ray diffraction (XRD) analyses, transmission electron microscopy (TEM), atom probe tomography (APT), and electron probe microanalysis (EPMA). In recrystallized Fe-Cr-Al specimens, one type of nitride develops: ternary, cubic, NaCl-type mixed Cr1- x Al x N. In cold-rolled Fe-Cr-Al specimens, precipitation of two types of nitrides occurs: ternary, cubic, NaCl-type mixed Cr1- x Al x N and binary, cubic, NaCl-type AlN. By theoretical analysis, it was shown that for the recrystallized specimens an energy barrier for the nucleation of mixed Cr1- x Al x N exists, whereas in the cold-rolled specimens no such energy barriers for the development of mixed Cr1- x Al x N and of binary, cubic AlN occur. The additional development of the cubic AlN in the cold-rolled microstructure could be ascribed to the preferred heterogeneous nucleation of cubic AlN on dislocations. The nitrogen concentration-depth profile of the cold-rolled specimen shows a stepped nature upon prolonged nitriding as a consequence of instantaneous nucleation of nitride upon arrival of nitrogen and nitride growth rate-limited by nitrogen transport through the thickening nitrided zone.

  18. Corrosion of Mechanically Alloyed Nanostructured FeAl Intermetallic Powders

    Directory of Open Access Journals (Sweden)

    A. Torres-Islas

    2012-01-01

    Full Text Available The corrosion behavior of the Fe40Al60 nanostructured intermetallic composition was studied using electrochemical impedance spectroscopy (EIS and linear polarization resistance (LPR techniques with an innovative electrochemical cell arrangement. The Fe40Al60 (% at intermetallic composition was obtained by mechanical alloying using elemental powders of Fe (99.99% and Al (99.99%. All electrochemical testing was carried out in Fe40Al60 particles that were in water with different pH values. Temperature and test time were also varied. The experimental data was analyzed as an indicator of the monitoring of the particle corrosion current density icorr. Different oxide types that were formed at surface particle were found. These oxides promote two types of surface corrosion mechanisms: (i diffusion and (ii charge transfer mechanisms, which are a function of icorr behavior of the solution, pH, temperature, and test time. The intermetallic was characterized before and after each test by transmission electron microscopy. Furthermore, the results show that at the surface particles uniform corrosion takes place. These results confirm that it is possible to sense the nanoparticle corrosion behavior by EIS and LPR conventional electrochemical techniques.

  19. Elastic Modulus Measurement of ORNL ATF FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Thompson, Zachary T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-10-01

    Elastic modulus and Poisson’s ratio for a number of wrought FeCrAl alloys, intended for accident tolerant fuel cladding application, are determined via resonant ultrasonic spectroscopy. The results are reported as a function of temperature from room temperature to 850°C. The wrought alloys were in the fully annealed and unirradiated state. The elastic modulus for the wrought FeCrAl alloys is at least twice that of Zr-based alloys over the temperature range of this study. The Poisson’s ratio of the alloys was 0.28 on average and increased very slightly with increasing temperature.

  20. The influence of chemical composition on the properties and structure Al-Si-Cu(Mg) alloys

    OpenAIRE

    M. Kaczorowski; A. Krzyńska

    2007-01-01

    The mechanical properties of different chemical composition AlSiCuMg type cast alloys after precipitation hardening are presented. The aim of the study was to find out how much the changes in chemistry of aluminum cast alloys permissible by EN-PN standards may influence the mechanical properties of these alloys. Eight AlSi5Cu3(Mg) type cast alloys of different content alloying elements were selected for the study. The specimens cut form test castings were subjected to precipitation hardening ...

  1. Effect of Silicon on the casting properties of Al-5.0%Cu alloy

    Institute of Scientific and Technical Information of China (English)

    LI Weijing; CUI Shihai; HAN Jianmin; XU Chao

    2006-01-01

    Poor casting properties restrict the application of high strength casting Al-5.0%Cu alloy.The addition of element can improve the casting properties of this alloy.Effect of Si on the casting properties of Al-5.0%Cu alloy was studied.It has been found that the addition of Si can improve the casting properties of Al-5.0%Cu alloy obviously.With the increase of Si content, the hot cracking tendency of the alloy decreases significantly, and the fluidity of the alloy increases firstly and then decreases slowly.When the content of Si element is higher than 2wt.%, the fluidity of the alloy increases greatly with the increasing of Si content.

  2. Study on Dual Modification of Al-17%Si Alloys by Structural Heredity

    Directory of Open Access Journals (Sweden)

    Jing Zhang

    2015-06-01

    Full Text Available In this study, Al-17%Si alloys were dual modified by fine-grained structural materials (FSM according to structural heredity. Microstructure and thermal analyses were undertaken to study the modification effect of the FSM master alloy on primary and eutectic Si. Primary Si is refined to a smaller size and eutectic Si is modified from needle-like to fibrous shape after FSM master alloy addition. The optimal content of FSM master alloy is 20% and the holding time is 15min. Finer FSM master alloy leads to finer Al-17%Si alloy microstructure and more area percentage of α-Al. DSC analyses results show that FSM master alloy can raise the precipitation temperatures of primary and eutectic Si, meanwhile it can reduce the latent heat of Si solidification process.

  3. Corrosion behavior of CuCrNiAl alloy in HCl solutions

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The corrosion behavior of a CuCrNiAl alloy in HCl solutions was studied by means of metallograph, XRD, SEM/EDX and TEM methods. The results show that in low concentration of HCl solutions, Cu of CuCrNiAl alloy is more easily subject to corrsion than Cr; the dechromisation of the CuCrNiAl alloy occurs at a certain concentration of HCl solutions, at the same time Al of CuCrNiAl alloy is subject to corrosion also. The dechromisation corrosion occurs initially at the interface between Cr phase and Cu phase, then it gradually extends Cr phase until Cr phase is dissolved completely. It is also revealed that the tendency of dechromisaion of the CuCrNiAl alloy increases with the increase in concentration and temperature of HCl solutions.

  4. Effect of Low Diffusion Coefficient on Eutectic Instability of Al-25 wt%Sm Alloy

    Institute of Scientific and Technical Information of China (English)

    WANG Nan

    2008-01-01

    Diffusion coefficient decides the solute diffusion length and is a critical parameter in the selection of microstructure scales and in governing microstructure transitions. Al-25 wt% Sm alloy is selected to reveal the impact of low diffusion coefficient on the eutectic instability, and the results are compared with those of Al-Cu alloys.Laser remelting experiments are performed and the transition growth velocity from eutectic to α-Al dendrite is examined. Compared with Al-Cu alloys, the eutectic instability takes place at a velocity more than one order of magnitude smaller. The theoretical calculation by the Trivedi-Magnin- Kurz (TMK) model also predicts that the eutectic will become instable at smaller growth velocity for Al-Sm alloy than Al-Cu alloy, which is ascribed to the low diffusion coefficient.

  5. Thermal stability and mechanical properties of Gd-Co-Al bulk glass alloys

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The glass forming ability of Gd-Co-Al ternary alloy systems with a composition ranging from 50% to 70% (molar fraction)for Gd and from 5% to 40% (molar fraction) for Al were investigated by copper mold casting and Gd60Co25Al15 bulk glass alloy cylinders with the maximum diameter of 5 mm were obtained. The reduced glass transformation temperature (Tg/Tm) and the distance of supercooling region △Tx are 0.616 and 45 K, respectively for this Gd-Co-Al alloy. The compressive fracture strength (σf) and elastic modulus (E) of Gd-Co-Al glassy alloys are 1 170-1 380 MPa and 59-70 GPa, respectively. The Gd-Al-Co bulk glassy alloys with high glass forming ability and good mechanical properties are promising for the future development as a new type function materials.

  6. A TECHNIQUE FOR IMPROVING THE TOUGHNESS OF Al-Li POWDER METALLURGY ALLOYS

    OpenAIRE

    Webster, D.

    1987-01-01

    A technique has been developed for increasing the toughness of Al-Li products made by powder metallurgy. The technique which involves the addition of unalloyed aluminum powder to Al-Li powder before compaction was evaluated with Al-Li-Cu-Mg-Zr alloys (Al 8090), and Al-Li-Zn-Cu-Mg-Zr and Al-Li-Mg-Si-Cr alloys . The addition of 15% aluminum to Al 8090 aged at 422K for 40 h produced an increase in impact toughness of 215% at the expense of a drop in yield strength of 11%. The Al-Li-Mg-Si-Cr allo...

  7. On the electrochemical formation of Pu-Al alloys in molten LiCl-KCl

    Science.gov (United States)

    Mendes, E.; Malmbeck, R.; Nourry, C.; Souček, P.; Glatz, J.-P.

    2012-01-01

    Properties of Pu-Al alloys were investigated in connection with development of pyrochemical methods for reprocessing of spent nuclear fuel. Electroseparation techniques in molten LiCl-KCl are being developed in ITU to group-selectively recover actinides from the mixture with fission products. In the process, actinides are electrochemically reduced on solid aluminium cathodes, forming solid actinide-aluminium alloys. This article is focused on electro-chemical characterisation of Pu-Al alloys in molten LiCl-KCl, on electrodeposition of Pu on solid Al electrodes and on determination of chemical composition and structure of the formed alloys. Cyclic voltammetry and chronopotentiometry were used to study Pu-Al alloys in the temperature range 400-550 °C. Pu is reduced to metal in one reduction step Pu 3+/Pu 0 on an inert W electrode. On a reactive Al electrode, the reduction of Pu 3+ to Pu 0 occurs at a more positive potential due to formation of Pu-Al alloys. The open circuit potential technique was used to identify the alloys formed. Stable deposits were obtained by potentiostatic electrolyses of LiCl-KCl-PuCl 3 melts on Al plates. XRD and SEM-EDX analyses were used to characterise the alloys, which were composed mainly of PuAl 4 with some PuAl 3. In addition, the preparation of PuCl 3 containing salt by carbochlorination of PuO 2 is described.

  8. Revealing heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys

    OpenAIRE

    Jiehua Li; Hage, Fredrik S.; Xiangfa Liu; Quentin Ramasse; Peter Schumacher

    2016-01-01

    The heterogeneous nucleation of primary Si and eutectic Si can be attributed to the presence of AlP. Although P, in the form of AlP particles, is usually observed in the centre of primary Si, there is still a lack of detailed investigations on the distribution of P within primary Si and eutectic Si in hypereutectic Al-Si alloys at the atomic scale. Here, we report an atomic-scale experimental investigation on the distribution of P in hypereutectic Al-Si alloys. P, in the form of AlP particles...

  9. Density of liquid NiCoAlCr quarternary alloys measured by modified sessile drop method

    Institute of Scientific and Technical Information of China (English)

    FANG Liang; ZHANG Shu-fang; XIAO Feng; YANG Ling-chuan; DONG Jian-xin; CAO Chun-lan; TAO Zai-nan; K. MUKAI

    2006-01-01

    The densities of liquid NiCoAlCr quaternary alloys with a fixed molar ratio of Ni to Co to Al (x(Ni)-x(Co)-x(Al)≈73-12-15) which is close to the average value of the commercial Ni-based superalloys TMS75, INCO713, CM247LC and CMSX-4, and the mass fraction of chromium changes from 0 to 9% were measured by a modified sessile drop method. It is found that with increasing temperature and chromium concentration in the alloys, the densities of the liquid NiCoAlCr quaternary alloys decrease, whereas the molar volume of the liquid NiCoAlCr quaternary alloys increases. And the liquid densities of NiCoAlCr quaternary alloys calculated from the partial molar volumes of nickel, cobalt, aluminum and chromium in the corresponding Ni-bases binary alloys are in good agreement with the experimental ones, i.e. within the error tolerance range the densities of the liquid Ni-based multi-component alloys can be predicted from the partial volumes of elements in Ni-based binary alloys in liquid state. The molar volume of liquid NiCoAlCr binary alloy shows a negative deviation from the ideal linear mixing and the deviation changes small with the increase of chromium concentration at the same temperature.

  10. Microstructure features and mechanical properties of a UFG Al-Mg-Si alloy produced via SPD

    Science.gov (United States)

    Bobruk, E.; Sabirov, I.; Kazykhanov, V.; Valiev, R.; Murashkin, M.

    2014-08-01

    The effect of equal channel angular pressing in parallel channels (ECAP-PC) and subsequient artificial ageing on the microstructure and room temperature mechanical properties of the commercial aluminum alloys 6063 (Al-0.6Mg-0.5Si, wt.%) and 6010 (Al-0.8Mg-1.0Si-0.15Cu-0.25Mn, wt.%) was investigated. It was shown that mechanical strength of the ECAP-PC processed Al alloys is higher compared to that achieved in these alloys after conventional thermo-mechanical processing. Prior ECAP- PC solution treatment and post-ECAP-PC artificial aging can additionally increase the mechanical strength of both Al alloys. Under optimal artificial ageing conditions, the yield strength (YS) of 299 MPa and ultimate tensile strength (UTS) of 308 MPa was achieved in the 6063 alloy, whereas YS of 423 MPa and UTS of 436 MPa was achieved in the 6010 alloy.

  11. Development of powder metallurgy Al alloys for high temperature aircraft structural applications, phase 2

    Science.gov (United States)

    Chellman, D. J.

    1982-01-01

    In this continuing study, the development of mechanically alloyed heat resistant aluminum alloys for aircraft were studied to develop higher strength targets and higher service temperatures. The use of higher alloy additions to MA Al-Fe-Co alloys, employment of prealloyed starting materials, and higher extrusion temperatures were investigated. While the MA Al-Fe-Co alloys exhibited good retention of strength and ductility properties at elevated temperatures and excellent stability of properties after 1000 hour exposure at elevated temperatures, a sensitivity of this system to low extrusion strain rates adversely affected the level of strength achieved. MA alloys in the Al-Li family showed excellent notched toughness and property stability after long time exposures at elevated temperatures. A loss of Li during processing and the higher extrusion temperature 482 K (900 F) resulted in low mechanical strengths. Subsequent hot and cold working of the MA Al-Li had only a mild influence on properties.

  12. Investigation of slective laser melting of mecanically alloyed metastable Al5Fe2 powder

    Science.gov (United States)

    Montiel, Hugo

    Selective Laser Melting (SLM), an Additive Manufacturing (AM) technology, enables the production of complex structured metal products. Aluminum alloys are used in SLM as high-strength lightweight materials for weight reduction in structural components. Previous investigations report high laser powers (300 W) and slow scanning speeds (500 mm/s) to process aluminum alloys under SLM. This research investigates the SLM processing of Al-Fe alloy by utilizing metastable Al5Fe2 powder system produced by mechanical alloying. Metastable systems are thermodynamically activated with internal energy that can generate an energy shortcut when processing under SLM. The optimum laser power, scan speeds and scan distances were investigated by test series experiments. Results indicate that metastable Al5Fe2 alloy can be processed and stabilized under a 200 W laser scanning and a relative high scanning speed of 1000 mm/s. Thus, the internal energy of metastable powder contributes in reducing laser energy for SLM process for Al alloys.

  13. Measurement and Analyses of Molten Ni-Co-Al Alloy Density

    Institute of Scientific and Technical Information of China (English)

    Feng XIAO; Liang FANG

    2003-01-01

    The density of molten Ni-Co-Al alloy was measured using a modified pycnometric method. It has been found thatthe density of the molten Ni-Co-Al alloy decreases with increasing temperature, Co concentration and the ratioof Co concentration to Ni concentration in the alloy. The coefficient of volume expansion of the molten Ni-Co-Al alloy decreases with increasing Co concentration and the ratio of Co concentration to Ni concentration. Thetemperature coefficient of density increases with increasing the Co concentration or the ratio of Co concentration toNi concentration in the alloy. The density of the molten Ni-Co-Al alloy as functions of both temperature and Coconcentration was expressed.

  14. Temperature Effects on the Tensile Properties of Precipitation-Hardened Al-Mg-Cu-Si Alloys

    Directory of Open Access Journals (Sweden)

    J.B. Ferguson

    2016-02-01

    Full Text Available Because the mechanical performance of precipitation-hardened alloys can be significantly altered with temperature changes, understanding and predicting the effects of temperatures on various mechanical properties for these alloys are important. In the present work, an analytical model has been developed to predict the elastic modulus, the yield stress, the failure stress, and the failure strain taking into consideration the effect of temperatures for precipitation-hardenable Al-Mg-Cu-Si Alloys (Al-A319 alloys. In addition, other important mechanical properties of Al-A319 alloys including the strain hardening exponent, the strength coefficient, and the ductility parameter can be estimated using the current model. It is demonstrated that the prediction results based on the proposed model are in good agreement with those obtained experimentally in Al-A319 alloys in the as-cast condition and after W and T7 heat treatments.

  15. Separation of primary solid phases from Al-Si alloy melts

    OpenAIRE

    Ki Young Kim

    2014-01-01

    The iron-rich solids formed during solidification of Al-Si alloys which are known to be detrimental to the mechanical, physical and chemical properties of the alloys should be removed. On the other hand, Al-Si hypereutectic alloys are used to extract the pure primary silicon which is suitable for photovoltaic cells in the solvent refining process. One of the important issues in iron removal and in solvent refining is the effective separation of the crystallized solids from the Al-Si alloy mel...

  16. Effect of equal channel angular pressing on aging treatment of Al-7075 alloy

    OpenAIRE

    M.H. Shaeri; M. Shaeri; M.T. Salehi; S. H Seyyedein; M.R. Abutalebi

    2015-01-01

    The effect of aging treatment on microstructure and mechanical properties of equal channel angular pressed Al-7075 alloy was examined. Commercial Al-7075 alloy in the solid solution heat-treated condition was processed by equal channel angular pressing through route BC at both the room temperature and 120 °C. Only three passes of equal channel angular pressing was possible due to the low ductility of the alloy at both temperatures. Followed by equal channel angular pressing, the specimens hav...

  17. Cavitation Erosion Research for AlSi12 Alloy Tested at Different Time Periods

    Directory of Open Access Journals (Sweden)

    Daniel Chirus

    2013-05-01

    Full Text Available This paper presents cavitation erosion research for 2 batch of an AlSi12 alloy. The tests were made on a cavitation stand in laboratory, using the stationary specimen method. This alloy is not subject to cavitation, but the experimental research highlight the behavior of AlSi12 alloy when the time periods are different. The research results are presented through graphs and representative images.

  18. Variations of properties across plate thickness for Al alloy 7010

    Institute of Scientific and Technical Information of China (English)

    M. Salazar-Guapuriche; Y. Y. Zhao; A. Pitman; A. Greene

    2005-01-01

    The variations of electrical conductivity and hardness across the thickness of an Al alloy 7010 plate under the temper condition T7651 were investigated. The electrical conductivity and hardness respond in a reciprocal manner. Cross-sectional slices of the plate subjected to re-solutionising/natural ageing and re-solutionising/artificial ageing show the similar tendencies in property changes as in the as-收稿日期 raw material. This clearly suggests that the property inhomogeneity across the plate thickness is inherent of the manufacturing route. The differences in properties through the plate thickness are due to the changes in the concentrations of the strengthening alloying elements in the solid solution and the associated changes in microstructure;these are believed to be mainly due to the nature of plate solidification and prolonged high temperature during the rolling operation. The combination of electrical conductivity and hardness can be used as an integral quality property indicator for assessing inhomogeneity of thick products.

  19. Solidification of hypermonotectic Al-In alloys under microgravity conditions

    Science.gov (United States)

    Potard, C.

    1982-01-01

    Four samples of the Al-In system having monotectic and hypermonotectic compositions that were solidified under microgravity during the NASA-SPAR IX flight of January 20, 1981, are considered. The experimental thermal and physicochemical conditions that were actually achieved are analyzed. Radiographic and metallographic observations of the samples reveal a nonregular dispersed primary phase inside the monotectic matrix. These observations are discussed in relation to capillarity and solidification aspects. A key finding is the preservation of a certain degree of dispersion of the indium primary phase. This result differs fundamentally from the results obtained under microgravity conditions on the same system and compositions (Gelles and Markworth, 1980; Alborn and Loehberg, 1979). The results are seen as clearly establishing that the space environment can be used to obtain dispersed structures from hypermonotectic alloys.

  20. Modification mechanism of cerium on the Al-18Si alloy

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The effect of the rare earth cerium (Ce) on the hypereutectic Al-Si alloy under different casting states have been studied by optical microscope and quantitative image analysis. It is found that the size and the quantity of primary silicon in castings decrease with the increase of added Ce in the melt. Meanwhile primary silicon changes from branched shape to fine facetted shape. Although the modification on eutectic silicon in castings also improves with the increase of added Ce in the melt, the effect of modification on eutectic silicon away from primary silicon is more obvious than that on eutectic silicon close to primary silicon. The modification mechanism was analyzed in detail by means of scanning electron microscope equipped with energy dispersive analysis of X-ray and thermodynamics analysis, which included the analysis on the change in standard Gibbs energy of reaction and reaction equilibrium.

  1. Effect of Nd on microstructure and wear resistance of hypereutectic Al-20%Si alloy

    Energy Technology Data Exchange (ETDEWEB)

    Shi, W.X. [School of Materials and Metallurgy, Northeastern University, Shenyang, Liaoning Province 110004 (China); Gao, B., E-mail: surfgao@yahoo.com.c [School of Materials and Metallurgy, Northeastern University, Shenyang, Liaoning Province 110004 (China); Tu, G.F.; Li, S.W. [School of Materials and Metallurgy, Northeastern University, Shenyang, Liaoning Province 110004 (China)

    2010-10-22

    Research highlights: Firstly, the sizes of primary silicon of hypereutectic Al-20%Si alloy after modified were apparently refined. Secondly, wear resistance of hypereutectic Al-20%Si alloy modified by Nd was significantly improved. Thirdly, the dominant wear mechanisms for the alloy before after modification were different. Finally, a new ternary Al-Si-Nd phase forms after 0.3wt.%Nd modification. - Abstract: In this paper, pure Nd was adopted to modify hypereutectic aluminum-silicon alloy (Al-20%Si). The morphology of eutectic and primary silicon phases was analyzed by OM and SEM. OM and SEM results show that pure Nd (0.3 wt.%) can significantly refine both eutectic and primary silicon of hypereutectic Al-20%Si alloy. Morphology of primary silicon was transformed from star-shaped and irregular morphology to fine polyhedral and grain size of primary silicon was refined from 80-120 {mu}m to 20-50 {mu}m. TEM results show that a new needle shape ternary phase (AlSi{sub x}Nd{sub y}) forms in modified alloy. XRD results show that three little unknown diffraction peaks appear after Nd modification and it is induced that they should be diffraction peaks of ternary AlSi{sub x}Nd{sub y} intermetallic phase in the modified alloy by analyzing both TEM and XRD results. Friction and wear resistance tests show that friction coefficient of Al-20%Si alloy decreases after Nd modification. Wear resistance of Al-20%Si alloy after 0.3 wt.%Nd modification was significantly improved as compared to the initial sample. The improvement of wear resistance was mainly attributed to change of morphology, size and distribution of eutectic silicon and primary silicon after Nd modification. The dominant wear mechanism for 0.3 wt.%Nd modified alloy was abrasive wear, adhesive wear and oxidative wear mechanism, but wear mechanism for unmodified alloy was abrasive wear and adhesive wear mechanism.

  2. Effect of Scandium on Corrosion Resistance of Welded Joint of Al-6Mg-Zr Alloy

    Institute of Scientific and Technical Information of China (English)

    Tao Binwu; Li Songmei; Liu Jianhua

    2005-01-01

    The corrosion resistance of welded joints of Al-6Mg-Sc-Zr alloy was studied by neutral salt spray and exfoliation corrosion methods. The microstructure of welded joints was investigated by using optical microscope and transmission electron micrograph (TEM). It is demonstrated that the welded joints of Al-6Mg-Sc-Zr alloy are more corrosion resistance, comparing with Al-6Mg-Zr alloy. The addition of scandium in the alloy results in (Al3Sc, Zr) particles, potently refined grains and restrained recrystallization process. The formation of homogeneous, discontinuous distribution of β-phase in welded joints improves the corrosion resistance of welded joints of Al-Mg-Zr alloy with high level content of magnesium.

  3. Influence of technological factors on eutectic silicon morphology in Al-Si alloys

    Directory of Open Access Journals (Sweden)

    P. Skocovský

    2009-04-01

    Full Text Available From the background about Al-Si alloys modifying from eutectic silicon morphology and mechanical properties relation point of view is at solving of chosen technological problems used structural analysis and Si morphology quantification. There were solved two concrete problems: parameters of solution annealing AlSi9Cu3 alloy and confirming of laser treatment influence on AlSi7Mg0.3 alloy structure. In both cases have material heating caused spheroidization of eutectic silicon. Optimal regime of AlSi9Cu3 alloy (515 °C/4 hrs. solution annealing was confirmed based on structural analysis, which have achieved fine globular silicon particles segregation and structural changes study at AlSi7Mg0,3 alloy after laser treatment showed improving of mechanical properties, proved also with metallography analysis. Modern methods of structure analysis application enable to spread present knowledge’s in area of technological research.

  4. EIS tests of electrochemical behaviour of Ti6Al4V and Ti6Al7Nb alloys

    OpenAIRE

    W. Chrzanowski; Simka, W.; Baron, A.

    2007-01-01

    Purpose: This study has been undertaken in order to establish the influence of parameters of the electrochemical treatment of Ti –alloys on their electrochemical behaviour in Tyrod solution.Design/methodology/approach: Surface of the Ti-alloys: Ti6Al4V and Ti6Al7Nb in the form of a rod submitted to grounding, electropolishing and anodic passivation. Electrochemical investigations were carried out by means of the electrochemical impedance spectroscopy method. Scope of this paper includes analy...

  5. Aluminium EN AC-AlSi12 alloy matrix composite materials reinforced by Al2O3 porous preforms

    OpenAIRE

    Nagel, A.; M. Kremzer; L.A. Dobrzański,

    2007-01-01

    Purpose: The purpose of this work is to elaborate the method of manufacturing of composite materials based on porous ceramic preforms infiltrated by eutectic aluminium alloy.Design/methodology/approach: The material for investigations was fabricated by pressure infiltration method of ceramic porous preforms. The eutectic aluminium alloy EN AC – AlSi12 was use as a matrix while as reinforcement were used ceramic preforms fabricated by sintering of Al2O3 Alcoa CL 2500 powder with addition of po...

  6. Precipitation Hardening and Statistical Modeling of the Aging Parameters and Alloy Compositions in Al-Cu-Mg-Ag Alloys

    Science.gov (United States)

    Al-Obaisi, A. M.; El-Danaf, E. A.; Ragab, A. E.; Soliman, M. S.

    2016-06-01

    The addition of Ag to Al-Cu-Mg systems has been proposed to replace the existing high-strength 2xxx and 7xxx Al alloys. The aged Al-Cu-Mg-Ag alloys exhibited promising properties, due to special type of precipitates named Ω, which cooperate with other precipitates to enhance the mechanical properties significantly. In the present investigation, the effect of changing percentages of alloying elements, aging time, and aging temperature on the hardness values was studied based on a factorial design. According to this design of experiments (DOE)—23 factorial design, eight alloys were cast and hot rolled, where (Cu, Mg, and Ag) were added to aluminum with two different levels for each alloying element. These alloys were aged at different temperatures (160, 190, and 220 °C) over a wide range of time intervals from 10 min. to 64 h. The resulting hardness data were used as an input for Minitab software to model and relate the process variables with hardness through a regression analysis. Modifying the alloying elements' weight percentages to the high level enhanced the hardness of the alloy with about 40% as compared to the alloy containing the low level of all alloying elements. Through analysis of variance (ANOVA), it was figured out that altering the fraction of Cu had the greatest effect on the hardness values with a contribution of about 49%. Also, second-level interaction terms had about 21% of impact on the hardness values. Aging time, quadratic terms, and third-level interaction terms had almost the same level of influence on hardness values (about 10% contribution). Furthermore, the results have shown that small addition of Mg and Ag was enough to improve the mechanical properties of the alloy significantly. The statistical model formulated interpreted about 80% of the variation in hardness values.

  7. Nanophase Decomposition of a Zn-Al Based Alloy Zn68Al10Cu22

    Institute of Scientific and Technical Information of China (English)

    Y.H.Zhu; W.B.Lee; S.To

    2004-01-01

    The nanostructural evolution and phase transformation of the films of a Zn-Al based alloy (Zn68Al10Cu22 in wt pct)have been studied by using X-ray diffraction and scanning electron microscopy. Nanostructural thin films of the Zn-Al based alloy were produced by using an electron beam deposition technique. It was found that a nanocrystalline phase η'n had a strong preferred crystal orientation at (0002) crystal planes in the as-deposited films. During ageing at 220℃, the decomposition of nanophase η'n started with clustering to form Z-zones, and transitional phase, which was accompanied by an eutectoid decomposition of the η'n phase: η'n→β'eut + T'. Decomposition, such as clustering and the formation of the Z-zones, and the transitional phase etc. were observed in the nanophaseβ'eut. The formation and the decomposition of the transitional phase of micrometers in size were involved in the decomposition of the main nanophase η'n. The mechanism of the Z-zones formation and the stability of nanophases were discussed.

  8. Fabrication of TiAl3 coating on TiAl-based alloy by Al electrodeposition from dimethylsulfone bath and subsequent annealing

    OpenAIRE

    Miyake, Masao; Tajikara, Seiya; Hirato, Tetsuji

    2011-01-01

    TiAl3 coating was formed on TiAl alloy by Al electrodeposition from a dimethylsulfone (DMSO2) bath and subsequent annealing. Before the Al electrodeposition, anodic dissolution of TiAl substrate in the DMSO2 bath was conducted to remove the surface oxide layer of the TiAl substrate. By performing the Al electrodeposition immediately after the anodic dissolution, uniform Al films adherent to the TiAl substrate could be obtained. Annealing at 650–1000 °C yielded a single TiAl3 layer or two laye...

  9. Validated thermodynamic prediction of AlP and eutectic (Si) solidification sequence in Al-Si cast alloys

    Science.gov (United States)

    Liang, S. M.; Schmid-Fetzer, R.

    2016-03-01

    The eutectic microstructure in hypoeutectic Al-Si cast alloys is strongly influenced by AlP particles which are potent nuclei for the eutectic (Si) phase. The solidification sequence of AlP and (Si) phases is, thus, crucial for the nucleation of eutectic silicon with marked impact on its morphology. This study presents this interdependence between Si- and P-compositions, relevant for Al-Si cast alloys, on the solidification sequence of AlP and (Si). These data are predicted from a series of thermodynamic calculations. The predictions are based on a self-consistent thermodynamic description of the Al-Si-P ternary alloy system developed recently. They are validated by independent experimental studies on microstructure and undercooling in hypoeutectic Al-Si alloys. A constrained Scheil solidification simulation technique is applied to predict the undercooling under clean heterogeneous nucleation conditions, validated by dedicated experimental observations on entrained droplets. These specific undercooling values may be very large and their quantitative dependence on Si and P content of the Al alloy is presented.

  10. Evaluation of mechanical alloying to obtain Cu-Al-Nb shape memory alloy

    Directory of Open Access Journals (Sweden)

    Maria do Carmo Amorim da Silva

    2005-06-01

    Full Text Available The technical viability of preparing a Cu-Al-Nb shape memory alloy by high energy ball milling in a planetary mill has been evaluated. The alloy Cu-13Al-2Nb (wt. (% was prepared by mixing pure elemental powders. A ball-to-powder weight ratio of 6:1 and rotation rate of 150 rpm in argon atmosphere were the main processing parameters. The milling time ranged from 1 to 65 hours. Changes in microstructure as a function of milling time were investigated, using X-ray diffraction analysis and scanning electron microscopy. To investigate the viability of producing sintered parts from milled powders, the conventional powder metallurgy route was used. The milled powders were compacted in a cylindrical die at 900 MPa. Sintering was carried out in argon atmosphere at 850 °C for 6 hours. This study has shown that high energy ball milling, combined with pressing and sintering, can be used to promote the formation of a copper-aluminum solid solution and achieve final sintered densities of 91% of the theoretical density.

  11. Mechanical properties of hypoeutectic Al-Ni alloys with Al{sub 3}Ni intermetallics

    Energy Technology Data Exchange (ETDEWEB)

    Karakulak, Erdem; Koc, Funda Guel; Yamanoglu, Ridvan; Zeren, Muzaffer [Kocaeli Univ. (Turkey). Dept. of Metallurgical and Materials Engineering

    2016-02-01

    In this paper, the effect of nickel content on the mechanical properties of aluminum were investigated. High purity Al and Ni were melted in an induction furnace and cast into a metal mold. Microstructural characteristic and mechanical properties of the alloys were studied in detail. The addition of nickel to pure aluminum increased the tensile strength and decreased the elongation at break value of the specimens. Maximum wear resistance was obtained with the addition of 3 wt.-% Ni. Further addition of nickel caused a decrease in wear resistance.

  12. Interdiffusion behavior of Pt-modified γ-Ni + γ'-Ni3Al alloys coupled to Ni-Al-based alloys

    Science.gov (United States)

    Hayashi, Shigenari; Wang, Wen; Sordelet, Daniel J.; Gleeson, Brian

    2005-07-01

    The effect of platinum addition on the interdiffusion behavior of γ-Ni + γ'-Ni3Al alloys was studied by using diffusion couples comprised of a Ni-Al-Pt alloy mated to a Ni-Al, Ni-Al-Cr, or Ni-based commercial alloy. The commercial alloys studied were CMSX-4 and CMSX-10. Diffusion annealing was at 1150 °C for up to 100 hours. An Al-enriched γ'-layer often formed in the interdiffusion zone of a given couple during diffusion annealing due to the uphill diffusion of Al. This uphill diffusion was ascribed to Pt addition decreasing the chemical activity of aluminum in the γ + γ' alloys. For a given diffusion couple end member, the thickening kinetics of the γ' layer that formed increased with increasing Pt content in the Ni-Al-Pt γ + γ' alloy. The γ'-layer thickening kinetics in diffusion couples with Cr showed less of a dependence on Pt concentration. Inference of a negative effect of Pt and positive effect of Cr on the Al diffusion in this system enabled explanation of the observed interdiffusion behaviors. There was no or minimal formation of detrimental topologically close-packed (TCP) phases in the interdiffusion zone of the couples with CMSX-4 or CMSX-10. An overlay Pt-modified γ + γ' coating on CMSX-4 showed excellent oxidation resistance when exposed to air for 1000 hours at 1150 °C. Moreover, the Al content in the coating was maintained at a relatively high level due to Al replenishment from the CMSX-4 substrate.

  13. The fracture resistance of 1420 and 1421 Al-Mg-Li alloys

    International Nuclear Information System (INIS)

    Aluminum-magnesium-lithium alloy 1420 was developed in the form USSR as a lightweight, weldable, corrosion resistant alloy for aerospace applications. The alloy is primarily strengthened upon aging by the homogeneous precipitation of metastable δ' (Al3Li). The equilibrium T-phase (Al2MgLi) also precipitated during aging on grain boundaries and dislocations but does not contribute to strength and can have deleterious effects on fracture toughness. The addition of scandium, which refines the ingot grain structure, led to the evolution of alloy 1421 which exhibits higher strength and superior weldability compared to the earlier 1420 alloy. Zirconium is added to both alloys and forms a coherent precipitate, β' (Al3Zr), which acts as a recrystallization inhibitor. The fracture resistance of alloys 1420 and 1421 in the T6 temper has been examined by R-curve determination and the observed behavior has been compared with Al alloy, 2219-T87. The center-cracked (M(T)) sheet panels tested in this study were of sufficient width to produce stable crack growth to a Δa of ∼ 25 mm and the R-curves that were generated allowed for a comparison to be made of the stable crack growth resistance between the alloys in accordance with ASTM E561-86. The data presented are part of an extensive collaborative test program involving both private industry and government laboratories to evaluate the 1420 and 1421 alloys

  14. Short-Range Order in Liquid Al-Cu-Ni-Ce Alloy

    Institute of Scientific and Technical Information of China (English)

    孙民华; 边秀房

    2002-01-01

    The liquid and amorphous structures of Al85Ni10Ce5 and Al85Cu5Ni5Ce5 alloy were studied by X-ray diffraction. The position of the first peak shifts to bigger Q-values as the concentration of Cu increases. Gaussian decomposition of first peak in radical distribution function (RDF) was applied to Al-Ni(Cu)-Ce system. The bond lengths of Al-Al, Al-TM(Transition metal) and TM-TM increase with the substitution of Ni by Cu. Viscosity measurement shows that viscosity of Al-Ni-Ce alloy increases faster than that of Al-Ni-Cu-Ce alloy. The addition of Cu can decrease the interaction between atoms, so it is unfavorable to Al-based glass formability.

  15. Homogenization and Recrystallization of Al-6Mg Alloys with and without Sc and Zr

    Institute of Scientific and Technical Information of China (English)

    姜锋; 尹志民; 黄伯云; 贺跃辉; 陈苏里

    2004-01-01

    Plates of Al-6Mg alloys with and without scandium were prepared by semi-continuous cast, homogenization, hot-rolled, cold-rolled and annealing. Based on studying of effects of temperature and time on hardness and conductivity during homogenization, it was found that homogenization of ingot with Sc and Zr can result in dispersion strengthening. Recrystallization temperature of alloys was studied by hardness method and optical metallographic method. Staring recrystallization temperature of Al-6Mg alloys with Sc and Zr is 375 ℃, increasing by 150 ℃ than Al-6Mg alloys without Sc and Zr. Mechanical properties (σb, σ0.2, δ) of hot-rolled alloy with Sc and Zr are 400 MPa, 280 MPa and 18%; cold-rolled and anneal alloy with Sc and Zr are 420 MPa, 310 MPa and 12% respectively.

  16. Influence of La on microstructures of hypereutectic Al-Si alloys

    Institute of Scientific and Technical Information of China (English)

    张荻; 易宏坤; 吕维洁; 范同祥

    2003-01-01

    The modification effects of La addition on the microstructural evolution of hypereutectic Al-17% Si and Al-25% Si(mass fraction) alloys were investigated. The Al-Si alloys were fabricated using conventional casting, spray atomization and deposition processing. Microstructures were examined using optical microscopy and SEM. The results show that the addition of La has strong modification effect on the conventional microstructure of as-cast Al-Si alloys, while little effect on that of spray-deposited Al-Si alloys. EDS and XRD experiments show that La reacts with Al and Si to form some intermetallics, which can be represented as AlSi2La2 consisting of LaSi2 and some unknown ternary AlSixLay phase. Spray atomization and deposition processing show significant microstructural modification in Al-17Si-xLa alloys as compared to their as-cast counterpart. Equiaxed Si particulates were observed evenly distributed in all the spray-deposited Al-17Si-xLa alloys regardless of the addition of La.

  17. Thermal cycling behavior of as-quenched and aged Ti-6Al-4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Geng, H.; He, S.; Lei, T. [Harbin Inst. of Tech. (China). School of Materials Science and Engineering

    1997-09-01

    Thermal cycling tests between 77 and 623 K were performed on Ti-6Al-4V alloy; the tensile properties were evaluated, and transmission electron microscopy (TEM) microstructural analysis was performed both before and after thermal cycling. Thermal cycling (1,000 cycles) promptly increases the strength of the as-quenched alloy, induces a slight decrease in strength for the near-peak-aged alloy, and makes no change for that of the overaged alloy. The elongation of the alloy in all heat-treated conditions decreases after 1,000 thermal cycles. The loss of fracture elongation of the as-quenched alloy is the largest, but the residual ductility is the highest. The loss of fracture elongation for the near-peak-aged alloy is lower, and the residual plasticity is higher than those for the overaged alloy.

  18. Precipitation in cold-rolled Al-Sc-Zr and Al-Mn-Sc-Zr alloys prepared by powder metallurgy

    KAUST Repository

    Vlach, Martin

    2013-12-01

    The effects of cold-rolling on thermal, mechanical and electrical properties, microstructure and recrystallization behaviour of the AlScZr and AlMnScZr alloys prepared by powder metallurgy were studied. The powder was produced by atomising in argon with 1% oxygen and then consolidated by hot extrusion at 350 C. The electrical resistometry and microhardness together with differential scanning calorimetry measurements were compared with microstructure development observed by transmission and scanning electron microscopy, X-ray diffraction and electron backscatter diffraction. Fine (sub)grain structure developed and fine coherent Al3Sc and/or Al3(Sc,Zr) particles precipitated during extrusion at 350 C in the alloys studied. Additional precipitation of the Al3Sc and/or Al3(Sc,Zr) particles and/or their coarsening was slightly facilitated by the previous cold rolling. The presence of Sc,Zr-containing particles has a significant antirecrystallization effect that prevents recrystallization at temperatures minimally up to 420 C. The precipitation of the Al6Mn- and/or Al 6(Mn,Fe) particles of a size ~ 1.0 μm at subgrain boundaries has also an essential antirecrystallization effect and totally suppresses recrystallization during 32 h long annealing at 550 C. The texture development of the alloys seems to be affected by high solid solution strengthening by Mn. The precipitation of the Mn-containing alloy is highly enhanced by a cold rolling. The apparent activation energy of the Al3Sc particles formation and/or coarsening and that of the Al6Mn and/or Al 6(Mn,Fe) particle precipitation in the powder and in the compacted alloys were determined. The cold deformation has no effect on the apparent activation energy values of the Al3Sc-phase and the Al 6Mn-phase precipitation. © 2013 Elsevier Inc.

  19. Microstructure and mechanical properties of Mg-6Al magnesium alloy with yttrium and neodymium

    Directory of Open Access Journals (Sweden)

    Chen Jun

    2009-05-01

    Full Text Available The effects of rare earth (RE elements Y and Nd on the microstructure and mechanical properties of Mg-6Al magnesium alloy were investigated. The results show that a proper level of RE elements can obviously refi ne the microstructure of Mg-6Al magnesium alloys, reduce the quantity of β-Mg17Al12 phase and form Al2Y and Al2Nd phases. The combined addition of Y and Nd dramatically enhances the tensile strength of the alloys in the temperature range of 20-175℃. When the content of RE elements is up to 1.8%, the values of tensile strength at room temperature and at 150℃ simultaneously reach their maximum of 253 MPa and 196 MPa, respectively. The main mechanisms of enhancement in the mechanical properties of Mg-6Al alloy with Y and Nd are the grain refi ning strengthening and the dispersion strengthening.

  20. Mechanical properties of Al-Cu alloy-SiC composites

    Energy Technology Data Exchange (ETDEWEB)

    Anggara, B. S., E-mail: anggorobs1960@yahoo.com [Jurusan Fisika, FMIPA Universitas Negeri Jakarta, Indonesia 13220 and PPS Ilmu Material, Department Fisika, FMIPA, Universitas Indonesia (Indonesia); Handoko, E. [Jurusan Fisika, FMIPA Universitas Negeri Jakarta, 13220 (Indonesia); Soegijono, B. [PPS Ilmu Material, Department Fisika, FMIPA, Universitas Indonesia (Indonesia)

    2014-09-25

    The synthesis of aluminum (Al) alloys, Al-Cu, from mixture 96.2 % Al and 3.8 % Cu has been prepared by melting process at a temperature of 1200°C. The adding 12.5 wt% up to 20 wt% of SiC on Al-Cu alloys samples has been investigated. The structure analyses were examined by X-Ray Diffractometer (XRD) and scanning electron microscope (SEM). Moreover, the morphology of Al-Cu alloys has been seen as structure in micrometer range. The hardness was measured by hardness Vickers method. According to the results, it can be assumed that the 15 wt% of SiC content is prefer content to get better quality of back to back hardness Vickers of Al-Cu alloys.

  1. Pressure effects on Al89La6Ni5 amorphous alloy crystallization

    DEFF Research Database (Denmark)

    Zhuang, Yanxin; Jiang, Jianzhong; Zhou, T. J.;

    2000-01-01

    The pressure effect on the crystallization of the Al89La6Ni5 amorphous alloy has been investigated by in situ high-pressure and high-temperature x-ray powder diffraction using synchrotron radiation. The amorphous alloy crystallizes in two steps in the pressure range studied (0-4 GPa). The first...... process, corresponding to simultaneous precipitation of fcc-Al crystals and the metastable bcc-(AlNi)(11)La-3-like phase, is governed by a eutectic reaction. The second process corresponds to the transformation of a residual amorphous alloy into fcc-Al, Al11La3, Al3Ni, and as yet unidentified phase......(s). The applied pressure strongly affects the crystallization processes of the amorphous alloy. Both temperatures first decrease with pressure in the pressure range of 0-1 GPa and then increase with pressure up to 4 GPa. The results are discussed with reference to competing processes between the thermodynamic...

  2. Enhancement of Impact Toughness by Delamination Fracture in a Low-Alloy High-Strength Steel with Al Alloying

    Science.gov (United States)

    Sun, Junjie; Jiang, Tao; Liu, Hongji; Guo, Shengwu; Liu, Yongning

    2016-09-01

    The effect of delamination toughening of martensitic steel was investigated both at room and low temperatures [253 K and 233 K (-20 °C and -40 °C)]. Two low-alloy martensitic steels with and without Al alloying were both prepared. Layered structure with white band and black matrix was observed in Al alloyed steel, while a homogeneous microstructure was displayed in the steel without Al. Both steels achieved high strength (tensile strength over 1600 MPa) and good ductility (elongation over 11 pct), but they displayed stark contrasts on impact fracture mode and Charpy impact energy. Delamination fracture occurred in Al alloyed steel and the impact energies were significantly increased both at room temperature (from 75 to 138 J, i.e., nearly improved up to 2 times) and low temperatures [from 47.9 to 71.3 J at 233 K (-40 °C)] compared with the one without Al. Alloying with Al promotes the segregation of Cr, Mn, Si and C elements to form a network structure, which is martensite with higher carbon content and higher hardness than that of the matrix. And this network structure evolved into a band structure during the hot rolling process. The difference of yield stress between the band structure and the matrix gives rise to a delamination fracture during the impact test, which increases the toughness greatly.

  3. Microstructure and mechanical properties of Al3Ti-based alloys in Al-Ti-Mo-X quaternary systems

    Institute of Scientific and Technical Information of China (English)

    Seiji Miura; Tetsuo Mohri

    2003-01-01

    A part of Al -Ti-Mo-Cr quaternary phase diagram is constructed for the microstructure control of D022-Al3Ti or its derivative, LI2-(Al,Cr)3Ti, -based alloys. It was found that quaternary bce phase equilibrates with either DO222-A13Ti or L12-(Al,Cr)3Ti, orboth, exist in large compositional areas. The mechanical properties is strongly affected by precipitates appearing, and presumablyalloy microstructures.

  4. Fatigue behaviour and crack growth rate of cryorolled Al 7075 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Das, Prosenjit [Central Mechanical Engineering Research Institute (CSIR), Durgapur 713209 (India); Department of Metallurgical and Materials Engineering, IIT Roorkee, Roorkee 247667 (India); Jayaganthan, R., E-mail: rjayafmt@iitr.ernet.in [Department of Metallurgical and Materials Engineering, IIT Roorkee, Roorkee 247667 (India); Chowdhury, T. [School of Material Science and Engineering, Bengal Engineering and Science University, Shibpur (India); Singh, I.V. [Department of Mechanical and Industrial Engineering, IIT Roorkee, Roorkee 247667 (India)

    2011-09-15

    Highlights: {yields} High cycle fatigue of cryorolled Al 7075 alloy has been investigated. {yields} Cryorolled Al alloy showed significant enhancement in fatigue strength. {yields} FCGR resistance of the ufg Al alloy is higher at higher values of applied stress. - Abstract: The effects of cryorolling (CR) on high cycle fatigue (HCF) and fatigue crack growth rate behaviour of Al 7075 alloy have been investigated in the present work. The Al 7075 alloy was rolled for different thickness reductions (40% and 70%) at cryogenic (liquid nitrogen) temperature and its tensile strength, fatigue life, and fatigue crack growth mechanism were studied by using tensile testing, constant amplitude stress controlled fatigue testing, and fatigue crack growth rate testing using load shedding (decreasing {Delta}K) technique. The microstructural characterization of the alloy was carried out by using Field emission scanning electron microscopy (FESEM). The cryorolled Al alloy after 70% thickness reduction exhibits ultrafine grain (ufg) structure as observed from its FESEM micrographs. The cryorolled Al 7075 alloys showed improved mechanical properties (Y.S, U.T.S, Impact energy and Fracture toughness are 430 Mpa, 530 Mpa, 21 J, 24 Mpa m{sup 1/2} for 40CR alloy) as compared to the bulk 7075 Al alloy. It is due to suppression of dynamic recovery and accumulation of higher dislocations density in the cryorolled Al alloys. The cryorolled Al alloy investigated under HCF regime of intermediate to low plastic strain amplitudes has shown the significant enhancement in fatigue strength as compared to the coarse grained (CG) bulk alloy due to effective grain refinement. Fatigue crack growth (FCGR) resistance of the ufg Al alloy has been found be higher, especially at higher values of applied stress intensity factor {Delta}K The reasons behind such crack growth retardation is due to diffused crack branching mechanism, interaction between a propagating crack and the increased amount of grain

  5. Separation of primary solid phases from Al-Si alloy melts

    Directory of Open Access Journals (Sweden)

    Ki Young Kim

    2014-07-01

    Full Text Available The iron-rich solids formed during solidification of Al-Si alloys which are known to be detrimental to the mechanical, physical and chemical properties of the alloys should be removed. On the other hand, Al-Si hypereutectic alloys are used to extract the pure primary silicon which is suitable for photovoltaic cells in the solvent refining process. One of the important issues in iron removal and in solvent refining is the effective separation of the crystallized solids from the Al-Si alloy melts. This paper describes the separation methods of the primary solids from Al-Si alloy melts such as sedimentation, draining, filtration, electromagnetic separation and centrifugal separation, focused on the iron removal and on the separation of silicon in the solvent refining process.

  6. Amorphous structure in a laser clad Ni-Cr-Al coating on Al-Si alloy

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    A mixing microstructure containing Ni-based amorphous structures was observed by TEM in the laser cladzones. As the uniformity of chemical composition and temperature is poor in the laser cladding, the amorphous structurewith some Ni3Al crystals coexists in the cladding. The microhardness of the mixing amorphous structure is HV 600 ~800, which is lower than that of crystal phases in the coating. Differential thermal analysis (DTA) shows that Ni-basedamorphous structure exhibits a higher initial crystallizing temperature (about 588 ℃ ), which is slightly higher than that ofthe eutectic temperature of Al-Si alloy. The wear test results indicate that there are some amorphous structures in the laserclad coating, which reduces the peeling of the granular phases from matrix, and improves the wear resistance

  7. Age-hardening characteristic of an Al-Zn-Mg-Cu alloy produced by spray deposition

    Institute of Scientific and Technical Information of China (English)

    WANG Feng; XIONG Baiqing; ZHANG Yongan; ZHU Baohong; LIU Hongwei; ZHANG Zhihui; WANG Zixing

    2007-01-01

    Al-10.8Zn-2.8Mg-1.9Cu alloy was synthesized by spray atomization and deposition technique. GP zones and age-hardening process in the alloy were investigated using high-resolution electron microscopy (HREM), selected area diffraction (SAD), and differential scanning calorimetry (DSC) analysis. The results indicated that spray deposition process accelerated the aging kinetics of the alloy at an aging temperature of 120℃, thereby reducing the peak aging time to 16 h.GPI and GPⅡ are the two types of zones that are major precipitates for the alloy under peak-aged condition. The precipitation sequence for the alloy is also discussed.

  8. Structural characteristics of Ni3Al based alloys depending on the preparation conditions

    Directory of Open Access Journals (Sweden)

    J. Malcharcziková

    2015-10-01

    Full Text Available The paper presents an evaluation of the influence of the composition of alloys based on Ni3Al on their mechanical characteristics. The structure of the alloy was controlled through directional solidification. The achieved values of mechanical characteristics are in good agreement with the material structure. The alloys with sub-stoichiometric contents of aluminium have a multiphase structure. These alloys contain network with high values of tensile strain. The microstructure of the samples was investigated and behaviour of dislocations in the alloys was analysed by Transmission electron microscopy methods (TEM.

  9. Developing prospects of NiAlMn high temperature shape memory alloy

    International Nuclear Information System (INIS)

    The reason and information on high temperature shape memory alloy research are introduced briefly Also, referring to some experimental reports on NiAlMn high temperature shape memory alloy, it is pointed out that ductility and memory property of this alloy can be improved by adapting proper composition and procedure to control its microstructure. Meanwhile, the engineering details must be considered when NiAlMn high temperature shape memory alloy being developed so as to resolve the problems of its practical use

  10. Diode laser surface modification of Ti6Al4V alloy to improve erosion wear resistance

    OpenAIRE

    A. Lisiecki; Klimpel, A

    2008-01-01

    Purpose: Purpose of this paper : The purpose of the study was to develop new laser alloying technologyproviding high erosion wear resistance of the working surfaces of blades made of titanium alloy Ti6Al4V.Design/methodology/approach: High power diode laser HPDL with a rectangular laser beam spot ofmultimode and uniform intensity of laser radiation was applied in the process of laser surface modification of thetitanium alloy Ti6Al4V. During the laser surface remelting and alloying of the tita...

  11. Microstructural stability of Fe–Cr–Al alloys at 450–550 °C

    Energy Technology Data Exchange (ETDEWEB)

    Ejenstam, Jesper, E-mail: ejenstam@kth.se [KTH Royal Institute of Technology, Division of Surface and Corrosion Science, Drottning Kristinas väg 51, 100 44 Stockholm (Sweden); Thuvander, Mattias [Chalmers University of Technology, Department of Applied Physics, 412 96 Göteborg (Sweden); Olsson, Pär [KTH Royal Institute of Technology, Division of Reactor Physics, Roslagstullsbacken 21, 106 91 Stockholm (Sweden); Rave, Fernando [Sandvik Heating Technology AB, Box 502, 734 27 Hallstahammar (Sweden); Szakalos, Peter [KTH Royal Institute of Technology, Division of Surface and Corrosion Science, Drottning Kristinas väg 51, 100 44 Stockholm (Sweden)

    2015-02-15

    Highlights: • Long-term microstructural stability of Fe–Cr–Al alloys at 450–550 °C was studied. • No α–α′ phase separation was observed in any of the Fe–10Cr–Al alloys. • The two-band model for Fe–Cr was extended with Al interactions. • KMC simulations of the same alloys yielded results in agreement with experiments. • Limit compositions were calculated to 13Cr–4Al at 475 °C and to 11Cr–4Al at 328 °C. - Abstract: Iron–Chromium–Aluminium (Fe–Cr–Al) alloys have been widely investigated as candidate materials for various nuclear applications. Albeit the excellent corrosion resistance, conventional Fe–Cr–Al alloys suffer from α–α′ phase separation and embrittlement when subjected to temperatures up to 500 °C, due to their high Cr-content. Low-Cr Fe–Cr–Al alloys are anticipated to be embrittlement resistant and provide adequate oxidation properties, yet long-term aging experiments and simulations are lacking in literature. In this study, Fe–10Cr–(4–8)Al alloys and a Fe–21Cr–5Al were thermally aged in the temperature interval of 450–550 °C for times up to 10,000 h, and the microstructures were evaluated mainly using atom probe tomography. In addition, a Kinetic Monte Carlo (KMC) model of the Fe–Cr–Al system was developed. No phase separation was observed in the Fe–10Cr–(4–8)Al alloys, and the developed KMC model yielded results in good agreement with the experimental data.

  12. Morphology and distribution of Al3Fe phase in hypereutectic Al-Fe alloy solidified under magnetic field

    Directory of Open Access Journals (Sweden)

    Ban Chunyan

    2011-11-01

    Full Text Available In this study, the (low DC and AC magnetic fields and the high magnetic field were applied separately during the solidification process of Al-2.89%Fe alloy. The influences of these magnetic fields on the morphology and distribution of Al3Fe phase in Al-2.89%Fe alloy were investigated. The microstructure and macrostructure of the samples were observed using an optical microscope. The results show that the majority of the primary Al3Fe phase particles in the hypereutectic Al-2.89%Fe alloy is gathered at the bottom of the sample under DC and AC magnetic fields or without magnetic field. The primary Al3Fe phase becomes coarse when the alloy solidifies under DC magnetic field, while it are refined and accumulated towards the center of the sample under the AC magnetic field. When the high magnetic field of 12 T is applied, the primary Al3Fe phase distributes throughout the sample homogeneously because the magnetic force acting on the primary Al3Fe phase balances with the gravity force; and the long axis of the Al3Fe phase aligns perpendicularly to the magnetic field direction. Also, the mechanism of the effect of magnetic fields is discussed.

  13. Interfacial Microstructure and Mechanical Properties of Al Alloy/Mg Alloy Laminated Composite Plates Fabricated by Equal Channel Angular Processing

    Institute of Scientific and Technical Information of China (English)

    LI Guorui; ZHAO Dong; ZHAO Yaojiang; ZHOU Bin; WANG Hongxia

    2016-01-01

    KAl (7075) alloy /Mg (AZ31) alloy laminated composite plates were successfully fabricated by the equal channel angular processing (ECAP) by using route A for 1, 2, and 3 passes at 573 K, respectively. After fabrication, the 1-pass ECAPed laminated composite plates were annealed at different temperatures. The microstructure evolution, phase constituent, and bonding strength near the joining interface of Al (7075) alloy /Mg (AZ31) alloy laminated composites plates were evaluated with scanning electron microscopy, X-ray diffraction, and shear tests. The experimental results indicated that a 20 μm diffusion layer was observed at the joining interface of Al (7075) alloy /Mg (AZ31) alloy laminated composites plates fabricated by the 1-pass ECAP, which mainly included Al3Mg2 and Mg17Al12 phases. With the increase of passes, the increase of diffusion layer thickness was not obvious and the form of crack in these processes led to the decrease of bonding strength. For 1-pass ECAPed composites, the thickness of diffusion layer remained unchanged after annealed at 473 K, while the bonding strength reached its maximum value 29.12 MPa. However, after elevating heat treatment temperature to 573 K, the thickness of diffusion layer increased rapidly, and thus the bonding strength decreased.

  14. Microstructure and Aging of Powder-Metallurgy Al Alloys

    Science.gov (United States)

    Blackburn, L. B.

    1987-01-01

    Report describes experimental study of thermal responses and aging behaviors of three new aluminum alloys. Alloys produced from rapidly solidified powders and contain 3.20 to 5.15 percent copper, 0.24 to 1.73 percent magnesium, 0.08 to 0.92 percent iron, and smaller amounts of manganese, nickel, titanium, silicon, and zinc. Peak hardness achieved at lower aging temperatures than with standard ingot-metallurgy alloys. Alloys of interest for automobile, aircraft, and aerospace applications.

  15. Revealing heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys.

    Science.gov (United States)

    Li, Jiehua; Hage, Fredrik S; Liu, Xiangfa; Ramasse, Quentin; Schumacher, Peter

    2016-04-28

    The heterogeneous nucleation of primary Si and eutectic Si can be attributed to the presence of AlP. Although P, in the form of AlP particles, is usually observed in the centre of primary Si, there is still a lack of detailed investigations on the distribution of P within primary Si and eutectic Si in hypereutectic Al-Si alloys at the atomic scale. Here, we report an atomic-scale experimental investigation on the distribution of P in hypereutectic Al-Si alloys. P, in the form of AlP particles, was observed in the centre of primary Si. However, no significant amount of P was detected within primary Si, eutectic Si and the Al matrix. Instead, P was observed at the interface between the Al matrix and eutectic Si, strongly indicating that P, in the form of AlP particles (or AlP 'patch' dependent on the P concentration), may have nucleated on the surface of the Al matrix and thereby enhanced the heterogeneous nucleation of eutectic Si. The present investigation reveals some novel insights into heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys and can be used to further develop heterogeneous nucleation mechanisms based on adsorption.

  16. Revealing heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys

    Science.gov (United States)

    Li, Jiehua; Hage, Fredrik S.; Liu, Xiangfa; Ramasse, Quentin; Schumacher, Peter

    2016-04-01

    The heterogeneous nucleation of primary Si and eutectic Si can be attributed to the presence of AlP. Although P, in the form of AlP particles, is usually observed in the centre of primary Si, there is still a lack of detailed investigations on the distribution of P within primary Si and eutectic Si in hypereutectic Al-Si alloys at the atomic scale. Here, we report an atomic-scale experimental investigation on the distribution of P in hypereutectic Al-Si alloys. P, in the form of AlP particles, was observed in the centre of primary Si. However, no significant amount of P was detected within primary Si, eutectic Si and the Al matrix. Instead, P was observed at the interface between the Al matrix and eutectic Si, strongly indicating that P, in the form of AlP particles (or AlP ‘patch’ dependent on the P concentration), may have nucleated on the surface of the Al matrix and thereby enhanced the heterogeneous nucleation of eutectic Si. The present investigation reveals some novel insights into heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys and can be used to further develop heterogeneous nucleation mechanisms based on adsorption.

  17. Combustion Synthesis of Large Bulk Nanostructured Ni65Al21Cr14 Alloy

    Directory of Open Access Journals (Sweden)

    Jiqiang Ma

    2011-01-01

    Full Text Available A large bulk nanostructured Ni65Al21Cr14 alloy with dimensions of Φ 100 mm × 6 mm was produced by combustion synthesis technique followed with rapid solidification. The Ni65Al21Cr14 alloy was composed of γ′-Ni3Al/γ-Ni(Al, Cr eutectic matrix and γ-Ni(Al, Cr dendrite. The eutectic matrix consisted of 80–150 nm cuboidal γ′-Ni3Al and 2–5 nm γ-Ni(Al, Cr boundary. The dentrite was comprised of high-density growth twins with about 3–20 nm in width. The nanostructured Ni65Al21Cr14 alloy exhibited simultaneously high fracture strength of 2200 MPa and good ductility of 26% in compression test.

  18. Influence of alloying elements on the oxidation behavior of NbAl3

    International Nuclear Information System (INIS)

    NbAl3 is one candidate material for advanced aeropropulsion systems because of its high melting point (∼ 1685 degrees C), low density (4.5 gm2.cm3), and good oxidation resistance. Although NbAl3 has the lowest oxidation rate among the binary Nb-Al alloys, it does not form exclusive layers of protective Al2O3 scales. Recently, it has been shown the feasibility of forming alumina scales on Nb-Al alloys at greatly reduced Al contents. The objective of this investigation was to maintain the high Al content, and hence low density, while achieving the capability of growing protective alumina scales. Alloy development followed approaches similar to those used successfully for superalloys and oxidation resistant MCrAlY coatings

  19. Corrosion performance of Al-Si-Cu hypereutectic alloys in a synthetic condensed automotive solution

    Directory of Open Access Journals (Sweden)

    Hamilta de Oliveira Santos

    2005-06-01

    Full Text Available In this investigation the corrosion resistance of four Al-Si hypereutectic alloys in a solution typical of condensate from automotive fuel combustion products, and referred to here as synthetic condensed automotive solution, has been studied. Three commercial alloys that are used for cylinder liners, and a laboratory made alloy, were studied by electrochemical impedance spectroscopy and measurements were taken after increasing times of immersion in this solution. Comparison of the electrochemical response of the four alloys in the corrosive solution was carried out. Although the mechanisms by which the four alloys corroded were similar, the results indicated differences in corrosion resistances of these alloys, and these differences could be related to their microstructures. The laboratory prepared alloy showed increased susceptibility to pitting corrosion compared to the commercial alloys. The surfaces of the alloys were examined, before and after the corrosion test, by scanning electron microscopy and analyzed by energy dispersive spectroscopy. The results indicated preferential attack of the aluminium matrix phase in all the alloys. The alloy with higher copper content and prepared by spray forming was more susceptible to pitting compared to the other alloys. The EIS response at low frequencies indicated a diffusion-controlled process, probably that of oxygen to the alloy interface.

  20. Electrochemical corrosion behavior of Ni-containing hypoeutectic Al-Si alloy

    Directory of Open Access Journals (Sweden)

    Abul Hossain

    2015-12-01

    Full Text Available Electrochemical corrosion characteristics of the thermally treated 2 wt % Ni-containing Al-6Si-0.5Mg alloy were studied in NaCl solutions. The corrosion behavior of thermally treated (T6 Al-6Si-0.5Mg (-2Ni alloys in 0.1 M NaCl solution was investigated by electrochemical potentiodynamic polarization technique consisting of linear polarization method using the fit of Tafel plot and electrochemical impedance spectroscopy (EIS techniques. Generally, linear polarization experiments revealed a decrease of the corrosion rate at thermal treated Al-6Si-0.5Mg-2Ni alloy. The EIS test results showed that there is no significant change in charge transfer resistance (Rct after addition of Ni to Al-6Si-0.5Mg alloy. The magnitude of the positive shift in the open circuit potential (OCP, corrosion potential (Ecorr and pitting corrosion potential (Epit increased with the addition of Ni to Al-6Si-0.5Mg alloy. The forms of corrosion in the studied Al-6Si-0.5Mg alloy (except Al-6Si-0.5Mg-2Ni alloy are pitting corrosion as obtained from the scanning electron microscopy (SEM study.

  1. Phase stability, deformation mechanisms, and mechanical properties of Nb-Al-Ti alloys

    International Nuclear Information System (INIS)

    The phase stability, deformation mechanisms and mechanical properties of two alloys based on Nb3Al containing additions of Ti have been studied. These two alloys, with nominal compositions (in at.%) of Nb-15Al-10Ti (alloy 1) and Nb-15Al-40Ti (alloy 2), have the B2 crystal structure in as cast form. The ALCHEMI technique has been employed to assess qualitatively the distribution of atom types over the two sublattices of the B2 compounds. It is found that Ti and Al occupy different sublattices in alloy 2. Heat-treatment of alloy 1 at 1,100 C results in the precipitation of an A15 phase in the B2 matrix. Annealing at 900 C for short time introduces an w-phase. Prolonged annealing of alloy 1 at 700 C reveals the presence of an orthorhombic phase. The same orthorhombic phase is also found to exist between 800 and 1,000 C in alloy 2. Specific orientation relationships exist between the matrix phase and precipitates. The yield strength in compression of Alloy 1 and 2 were determined at various temperatures. Alloy 1 is strong compared to superalloy IN 718 over a range of temperatures up to 950 C. Both alloys with the B2 crystal structure are deformed by one or more of the following slip systems, namely (110), (112) and (123). Dislocations with Burgers vector, b, given by b= are present in the form of dissociated superpartial pairs, each with b=1/2. The inherent ductility of both alloys is indicated by the active slip systems and illustrated by 20% elongation to failure obtained in alloy 2 under room temperature tensile test. A trend of increasing tensile yield stress with increasing antiphase domain size was found. No evidence of interaction between dislocations and antiphase boundaries has been found to account for this increase of strength

  2. Wear and isothermal oxidation kinetics of nitrided TiAl based alloys

    Institute of Scientific and Technical Information of China (English)

    赵斌; 吴建生; 孙坚

    2002-01-01

    Gas nitridation of TiAl based alloys in an ammonia atmosphere was c arried out. The evaluation of the surface wear resistance was performed to compare with those of the non-nitrided alloys. It is concluded that high temperature nitridation raised wear resistance of TiAl based alloys markedly. The tribol ogical behaviors of the nitrided alloys were also discussed. The oxidation kinetics of the nitrided TiAl based alloys were investigated at 800~1000 ℃ in hot air. It is concluded that nitridation is detrimental to the oxidation resistance of TiAl based alloys under the present conditions. The nitrided alloys exhibit increased oxidizing rate with the prolongation of nitridation time at 800 ℃. However, alloys nitrided at 940 ℃ for 50 hdisplay a sign of better oxidat ion resistance than the other nitrided alloys at more severe oxidizing conditions. The parabolic rate law is considered as the basis of the data processing and interpretation of the mass gainvs time data. As a comparison with it, attempts were made to fit the data with the power law. The oxidation kinetic parameter kn, kp and n were measured and the trends were discussed.

  3. Advanced ODS FeCrAl alloys for accident-tolerant fuel cladding

    Energy Technology Data Exchange (ETDEWEB)

    Dryepondt, Sebastien N [ORNL; Unocic, Kinga A [ORNL; Hoelzer, David T [ORNL; Pint, Bruce A [ORNL

    2014-09-01

    ODS FeCrAl alloys are being developed with optimum composition and properties for accident tolerant fuel cladding. Two oxide dispersion strengthened (ODS) Fe-15Cr-5Al+Y2O3 alloys were fabricated by ball milling and extrusion of gas atomized metallic powder mixed with Y2O3 powder. To assess the impact of Mo on the alloy mechanical properties, one alloy contained 1%Mo. The hardness and tensile properties of the two alloys were close and higher than the values reported for fine grain PM2000 alloy. This is likely due to the combination of a very fine grain structure and the presence of nano oxide precipitates. The nano oxide dispersion was however not sufficient to prevent grain boundary sliding at 800 C and the creep properties of the alloys were similar or only slightly superior to fine grain PM2000 alloy. Both alloys formed a protective alumina scale at 1200 C in air and steam and the mass gain curves were similar to curves generated with 12Cr-5Al+Y2O3 (+Hf or Zr) ODS alloys fabricated for a different project. To estimate the maximum temperature limit of use for the two alloys in steam, ramp tests at a rate of 5 C/min were carried out in steam. Like other ODS alloys, the two alloys showed a significant increase of the mas gains at T~ 1380 C compared with ~1480 C for wrought alloys of similar composition. The beneficial effect of Yttrium for wrought FeCrAl does not seem effective for most ODS FeCrAl alloys. Characterization of the hardness of annealed specimens revealed that the microstructure of the two alloys was not stable above 1000 C. Concurrent radiation results suggested that Cr levels <15wt% are desirable and the creep and oxidation results from the 12Cr ODS alloys indicate that a lower Cr, high strength ODS alloy with a higher maximum use temperature could be achieved.

  4. Corrosion Behavior of Extruded near Eutectic Al-Si-Mg and 6063 Alloys

    Institute of Scientific and Technical Information of China (English)

    Yuna Wu; Hengcheng Liao

    2013-01-01

    In this work,a comparison study on corrosion behavior of extruded near eutectic Al-12.3%Si-0.26%Mg and 6063 alloys has been carried out by mass loss test in 4% H2SO4 aqueous solution in the open air and potentiodynamic polarization test in 3.5 wt.% NaCl aqueous solution.Results indicate that the corrosion resistance of the near eutectic Al-Si-Mg alloy is less than that of 6063 alloy.Macro/microscopy and scanning electron microscopy results clearly show the difference of the corrosion progress of these two alloys in 4% H2SO4 aqueous solution.The corrosion type of 6063 alloy is pitting corrosion.The Mg2Si and AlFeSi particles and surface defects act as nucleation sites for pitting,and the amount and distribution of them have a significant effect on the pitting behavior.For the near eutectic alloy,there are two types of corrosion cells.One is between the extruded primary α-Al and the eutectic,the other is between the eutectic Al and eutectic Si particles.Combination of these two types of corrosion cells leads to a lower corrosion resistance,a higher mass loss of the near eutectic alloy compared with 6063 alloy,and the formation of the paralleling corroded grooves.

  5. Effect of minor Sc and Zr on superplasticity of Al-Mg-Mn alloys

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The effect of Sc and Zr on the superplastic properties of Al-Mg-Mn alloy sheets was investigated by control experiment.The superplastic properties and the mechanism of superplastic deformation of the two alloys were studied by means of optical microscope, scanning electronic microscope and transmission electron microscope. The elongation to failure of Al-Mg-Mn-Sc-Zr alloy is larger than that of Al-Mg-Mn alloy at the same temperature and initial strain rate. The variation of strain rate sensitivity index is similar to that of elongation to failure. In addition, Al-Mg-Mn-Sc-Zr alloy exhibits higher strain rate superplastic property. The activation energies of the two alloys that are calculated by constitutive equation and linear regression method approach the energy of grain boundary diffusion. The addition of Sc and Zr decreases activation energy and improves the superplastic property of Al-Mg-Mn alloy. The addition of Sc and Zr refines the grain structure greatly. The main mechanism of superplastic deformation of the two alloys is grain boundary sliding accommodated by grain boundary diffusion. The fine grain structure and high density of grain boundary,benefit grain boundary sliding, and dynamic recrystallization brings new fine grain and high angle grain boundary which benefit grain boundary sliding too. Grain boundary diffusion, dislocation motion and dynamic recrystallization harmonize the grain boundary sliding during deformation.

  6. Microstructural, mechanical characterisation and fractography of As-cast Ti-Al alloy

    International Nuclear Information System (INIS)

    The effect of alloying element, namely chromium (Cr) on the microstructures, mechanical characterization and fracture surface of gamma titanium aluminide (Ti Al) has been studied. Micro-hardness and fatigue crack growth tests were performed on as-cast samples with composition of Ti-48at%Al and Ti-48%Al-2at%Cr. Prior to the micro-hardness tests; samples were metallurgically prepared for microstructural and structural analysis using optical microscope and scanning electron microscope. Field emission scanning electron microscope (FESEM) technique was employed to investigate the fracture surface of sample after fatigue crack growth test. Micro-hardness tests results showed increasing hardness value of Ti-48Al alloys when chromium is added. Both titanium aluminide alloys exhibited a nearly lamellae microstructure. However, finer laths of plates in lamellar structure have been observed in Ti-48at%Al-2at%Cr. FESEM micrograph of surface fracture indicates a mixed mode of failure for both alloys. (author)

  7. Microstructure and thermal stability behavior of a rapidly solidified Al-Ti-Fe-Cr alloy

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    A rapidly solidified Al-2.5Ti-2.5Fe-2.5Cr (mass fraction in %) alloy was prepared by melt spinning. Asquenched and as-annealed microstructures were studied by X-ray diffractometry (XRD), transmission electron microscopy (TEM), high-resolution transmission electron microscopy (HREM) and energy dispersive spectrum (EDS) analysis.The microhardness of the alloy at different annealing temperatures was measured. The results obtained indicate that the microhardness of the rapidly solidified Al-2.5Ti-2.5Fe-2.5Cr alloy does not vary with different annealing temperatures.The as-quenched microstructure of the alloy includes two kinds of dispersed primary phases: Al3Ti and Al13(Cr, Fe)2. After annealing at 400 ℃ for 10 h, the stable phase Al13Fe4 appears in the microstructure.

  8. The two steps thermal decomposition of titanium hydride and two steps foaming of Al alloy

    Institute of Scientific and Technical Information of China (English)

    SHANG Jintang; HE Deping

    2005-01-01

    Two steps foaming (TSF) technique was proposed to prepare shaped Al alloy foam. Based on the thermal decomposition kinetics equation of titanium hydride, the relationship between two steps thermal decomposition kinetics of titanium hydride and two steps foaming Al alloy melt was studied. Two steps thermal decomposition curve of titanium hydride under increasing and constant temperature was calculated respectively. The hydrogen mass needed in the second foaming step was also calculated. Results showed that the hydrogen mass of the second thermal decomposition of titanium hydride is enough for the second foaming step in the condition of as-received Al melt foaming. Experimental and theoretical results indicate that two steps foaming technique can be used to prepare Al alloy foam with high porosity, shaped components and sandwich with Al alloy foam core.

  9. Cavitation Erosion Resistance Of FeAl Intermetallic Alloys And Al2O3 – Based Ceramics

    Directory of Open Access Journals (Sweden)

    Jasionowski R.

    2015-06-01

    Full Text Available The problem of the devastation of fluid-flow machinery components is very complex, because it consists of processes of erosion and corrosion. The most dangerous factor is the cavitation phenomenon, which is very difficult to eliminate through the use of design solutions. Usage of materials with greater resistance to cavitation erosion seems to be an obvious effective method of prevention. Such materials as FeAl intermetallic alloys and ceramic materials may be considered as reasonable candidates for this purpose. In the presented work, cavitation erosion resistance of FeAl intermetallic alloys and Al2O3 – based ceramic materials, was investigated and compared.

  10. Transformation to Ni5Al3 in a 63.0 at. pct Ni-Al alloy

    Science.gov (United States)

    Khadkikar, P. S.; Locci, I. E.; Vedula, K.; Michal, G. M.

    1993-01-01

    Microstructures of 63 at. pct P/M Ni-Al alloys with a composition close to the stoichiometry of the Ni5Al3 phase were investigated using homogenized and quenched specimens aged at low temperatures for various times. Results of analyses of XRD data and electron microscopy observations were used for quantitative phase analysis, performed to calculate the (NiAl + Ni5Al3)/Ni5Al3 phase boundary locations. The measured lattice parameters of Ni5Al3 phase formed at 823, 873, and 923 K indicated an increase in tetragonality of the phase with increasing nickel content.

  11. DSC Analysis Of Order–Disorder Transition In Ni3Al Based Alloys From Ni-Al-Cr System

    Directory of Open Access Journals (Sweden)

    Maciąg T.

    2015-09-01

    Full Text Available Ni-Al-Cr system is significant for industrial alloys based on intermetallic phase Ni3Al, that crystallizes in crystal lattice L12. It is indicated as γ′, contrary to disordered phase γ which occurs with addition of chromium. DSC analysis was performed on alloys of chemical composition from Ni75Al25÷Ni75Cr25 range of Ni-rich part of Ni-Al-Cr system. In addition, few measurements were conducted using DTA method. Based on curves registered, it was possible to identify characteristic temperature during heating and cooling of the sample. It corresponds to existence of phase boundary γ′+γ / γ in examined alloys. Results of thermal analysis were compared with results obtained with other method performed by authors which is solution calorimetric method.

  12. Thermodynamic analysis of chemical compatibility of several compounds with Fe-Cr-Al alloys

    Science.gov (United States)

    Misra, Ajay K.

    1993-01-01

    Chemical compatibility between Fe-19.8Cr-4.8Al (weight percent), which is the base composition for the commercial superalloy MA956, and several carbides, borides, nitrides, oxides, and silicides was analyzed from thermodynamic considerations. The effect of addition of minor alloying elements, such as Ti, Y, and Y2O3, to the Fe-Cr-Al alloy on chemical compatibility between the alloy and various compounds was also analyzed. Several chemically compatible compounds that can be potential reinforcement materials and/or interface coating materials for Fe-Cr-Al based composites were identified.

  13. Study on DC welding parameters of Al-alloy shaping based on arc-welding robot

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The Al-alloy arc-welding shaping system based on arc-welding robot is established, and the Al-alloy shaping manufacture is realized with the DC (direct current) gas metal arc welding (GMAW). The research indicates that the metal transfer type of DC GMAW, heat input and the initial temperature of the workpiece greatly affect the Al-alloy shaping based on arc welding robot. On the penetration, the weld width and the reinforcement, the influence of welding parameters is analyzed by generalized regression neural network (GRNN) fitting.

  14. Microstructures and Mechanical Properties of Al/Mg Alloy Multilayered Composites Produced by Accumulative Roll Bonding

    Institute of Scientific and Technical Information of China (English)

    H.S.Liu; B.Zhang; G.P.Zhang

    2011-01-01

    Al/Mg alloy multilayered composites were produced successfully at the lower temperature (280℃) by accumulative roll bonding (ARB) processing technique. The microstructures of Al and Mg alloy layers were characterized by scanning electron microscopy and transmission electron microscopy. Vickers hardness and three-point bending tests were conducted to investigate mechanical properties of the composites. It is found that Vickers hardness, bending strength and stiffness modulus of the Al/Mg alloy multilayered composite increase with increasing the ARB pass. Delamination and crack propagation along the interface are the two main failure modes of the multilayered composite subjected to bending load. Strengthening and fracture mechanisms of the composite are analyzed.

  15. Accelerated artificial ageing regimes of commercial aluminium alloys. II. Al-Cu, Al-Zn-Mg-(Cu), Al-Mg-Si-(Cu)

    Energy Technology Data Exchange (ETDEWEB)

    Ber, L.B. [All-Union Inst. of Light Alloys, Moscow (Russian Federation)

    2000-03-15

    For pt.I see ibid., vol.280, p.83-90, 2000. For Al-Cu, Al-Zn-Mg-(Cu), Al-Mg-Si-(Cu) commercial aluminium alloys effects of temperature and exposure on the phase composition and morphology of hardener precipitates, strength and plasticity were carried out. These results are submitted as TTT (time-temperature-transformation) and TTP (time-temperature-properties) diagrams for ageing. For acceleration of ageing the two-stage ageing regimes with high-temperature stages are used, the characteristics hardener precipitates remaining close to optimum. The examples of the accelerated ageing regimes in industrial conditions for sheets from 1201 alloy (type of 2219), sheets from V95 alloy (type of 7075), forgings from AK6 alloy (system Al-Mg-Si-Cu) are presented. The comparison of the mechanical properties, damage tolerance, corrosion resistance of the semi-products processed by standard and accelerated regimes is given. (orig.)

  16. Comparison of microstructure and corrosion properties of Al-Zn-Mg-Cu alloys 7150 and 7010

    Institute of Scientific and Technical Information of China (English)

    MENG Qing-chang; FAN Xi-gang; REN Shi-yu; ZHANG Xin-mei; ZHANG Bao-you

    2006-01-01

    The influence of coarse Cu-bearing particles, matrix and subgrain boundary precipitates on the stress corrosion susceptibility of the Al-Zn-Mg-Cu alloys was investigated. The strength of 7150 alloy is about 15 MPa higher than that of 7010 alloy.The 7010 alloy exhibits higher resistance to stress corrosion cracking as compared with the 7150 alloy. The coarse Cu-bearing particles are detrimental to the resistance to stress corrosion cracking. The increase of size of matrix and subgrain boundary precipitates decreases the susceptibility of stress corrosion. The anodic dissolution and hydrogen embrittlement govern the cracking process. The severity of stress corrosion cracking is shown to be related to the coarse Cu-bearing particles, matrix and subgrain precipitates in Al-Zn-Mg-Cu alloys.

  17. The Kinetics Of Ti-1Al-1Mn Alloy Thermal Oxidation And Charcteristic Of Oxide Layer

    Directory of Open Access Journals (Sweden)

    Klimecka-Tatar D.

    2015-06-01

    Full Text Available The main goal of the study was to carry out the treatment of cyclic oxidation of Ti alloy (Ti-1Al-1Mn in air atmosphere. Based on measurements of mass gain of titanium alloy samples (Ti-1Al-1Mn the kinetic oxidation curves during cyclic annealing were determined. The oxidized surface of the titanium alloy was carefully observed with optical microscopy equipment and the geometrical development, shape and surface morphology were defined. The phase composition of the obtained oxide layers on the Ti-alloy with qualitative analysis of the X-ray were defined. Since titanium alloys are among the most widely used metallic materials in dental prosthetics the corrosion measurements in a solution simulating the environment of the oral cavity were carried out. The results confirmed that the used titanium alloy easily covered with oxides layers, which to some extent inhibit the processes of electrochemical corrosion in artificial saliva solution.

  18. Low Cost Al-Si Casting Alloy As In-Situ Composite for High Temperature Applications

    Science.gov (United States)

    Lee, Jonathan A.

    2000-01-01

    A new aluminum-silicon (Al-Si) alloy has been successfully developed at NASA- Marshall Space Flight Center (MSFC) that has significant improvement in tensile and fatigue strength at elevated temperatures (500 F-700 F). The alloy offers a number of benefits such as light weight, high hardness, low thermal expansion and high surface wear resistance. In hypereutectic form, this alloy is considered as an in-situ Al-Si composite with tensile strength of about 90% higher than the auto industry 390 alloy at 600 F. This composite is very economically produced by using either conventional permanent steel molds or die casting. The projected material cost is less than $0.90 per pound, and automotive components such as pistons can be cast for high production rate using conventional casting techniques with a low and fully accounted cost. Key Words: Metal matrix composites, In-situ composite, aluminum-silicon alloy, hypereutectic alloy, permanent mold casting, die casting.

  19. Corrosion Behavior of Welded Joints of Al-6Mg Alloy with Trace Scandium Addition

    Institute of Scientific and Technical Information of China (English)

    Wang Yue

    2004-01-01

    Al-6Mg alloy with trace Sc addition was prepared by means of melting-casting.The samples of the welded joints of Al-6Mg alloy with trace Sc addition were made by method of manual argon-arc welding.Neutral salt spray test was carried out by referring to GB/T10125-1997 and GB6384-1986 practice.Exfoliation testing was carried out in accordance with the method of Al-Mg alloy exfoliation corrosion test.The corrosion behaviors of the welded joints of AlMg alloy with high level of Mg and trace Sc addition were studied.The microstructures of the welded joints were observed by using optical microscope and transmission electron microscope.The corrosion resistance mechanism of the alloy was also involved.This work intended to determine if the welded joints of Al-6Mgalloy with trace Sc addition can have excellent corrosion resistance, when their strength are clearly improved.The results show that trace content of Sc refines the grains of alloys effectively, raises remarkably the corrosion resistance of the welded joints of Al-6Mg alloy with trace Sc addition.The corrosion resistance mechanisms are that there is free of continuous grain boundary precipitation or network which could be susceptible to corrosion in the microstructure of welded joints.

  20. Ce对Al-Si-Cu合金中α(Al)-Al2Cu共晶形貌的影响%Effect of Ce on morphology ofα(Al)-Al2Cu eutectic in Al-Si-Cu alloy

    Institute of Scientific and Technical Information of China (English)

    Maja VONINA; Joef MEDVED; Tonica BONINA; Franc ZUPANI

    2014-01-01

    The effect of Ce addition on the morphology of the α(Al)-Al2Cu eutectic in Al-Si-Cu alloy was investigated using thermal analysis, light microscopy, scanning electron microscopy, focused ion beam and energy dispersive analysis. The results show that the eutectic α(Al)-Al2Cu forms within small space between dendrites, silicon and AlSiFeMn plates. Eutectic Al2Cu is not lamellar but degenerated. However, Al2Cu in Ce-modified alloys is more compact. Ce partially dissolves in Al2Cu, which is a viable reason for the formation of coarser Al2Cu. The addition of Ce also increases the microhardness of theα(Al)-Al2Cu eutectic by almost 10%compared with the basic Al-Si-Cu alloy.%采用热分析、光学显微镜技术、扫描电镜技术、聚焦离子束和能量色散谱分析方法研究Ce对Al-Si-Cu合金中α(Al)-Al2Cu共晶形貌的影响。结果表明,在枝晶、硅和AlSiFeMn之间较小空间内形成了α(Al)-Al2Cu共晶。Al2Cu为非层状的不规则共晶组织。Al2Cu在经Ce改性的合金中更加致密。部分Ce溶解于Al2Cu中,这是粗晶Al2Cu形成的原因。与基体Al-Si-Cu合金相比,Ce的加入能使α(Al)-Al2Cu共晶合金的显微硬度提高约10%。

  1. Reaction mechanism in high Nb containing TiAl alloy by elemental powder metallurgy

    Institute of Scientific and Technical Information of China (English)

    WANG Yan-hang; LIN Jun-pin; HE Yue-hui; WANG Yan-li; LIN Zhi; CHEN Guo-liang

    2006-01-01

    High Nb containing TiAl alloy was fabricated in argon atmosphere by reactive hot pressing process. Reaction mechanism was investigated by means of microstructural analyses and thermodynamic calculations. The results show that it is feasible to prepare high Nb containing TiAl alloy with fine lamellar colonies by reactive hot pressing process. The reaction between Ti and Al powders is dominant in Ti-Al-Nb system. Nb powders dissolve into the Ti-Al matrix by diffusion. Pore nests are formed in situ after Nb powders diffusion. The hot pressing atmosphere is optimized by thermodynamic calculations. Vacuum or argon protective atmosphere should be adopted.

  2. Structure and magnetic behaviour of Fe-Cu-Nb-Si-B-Al alloys

    International Nuclear Information System (INIS)

    Fe was substituted by Al up to 7 at% in Finemet. After annealing at 550 deg. C all samples were nanocrystalline, with more or less ordered α-Fe(Si,Al) grains; the DO3-like ordering was the most dominant in samples with 5 and 7 at% of Al. In as-quenched state Al decreased linearly the magnetization, but up to 3 at% enhanced the Curie temperature of the alloy. The Curie temperature of the crystalline phase and the magnetization in annealed samples abruptly decreased, when there was more than 5 at% of Al in the alloy

  3. Selected fretting-wear-resistant coatings for Ti-6 pct Al-4 pct V alloy

    Science.gov (United States)

    Bill, R. C.

    1985-01-01

    The ability of several wear-resistant coatings to reduce fretting in the Ti-6Al-4V alloy is investigated. The experimental apparatus and procedures for evaluating fretting in uncoated Ti-6Al-4V alloy and in the alloy with plasma-sprayed coatings, polymer-bonded coating, and surface treatments are described. The wear volume and wear rate for the alloys are measured and compared. It is concluded that Al2O3 with 13 percent TiO2, preoxidation and nitride surface treatments, and MoS2 sputtering result in wear-resistant surfaces; however, the polyimide coating is the most wear resistant coating in both dry and moist air, and it causes the least wear to the uncoated alloy surface.

  4. Particle Based Alloying by Accumulative Roll Bonding in the System Al-Cu

    Directory of Open Access Journals (Sweden)

    Mathias Göken

    2011-11-01

    Full Text Available The formation of alloys by particle reinforcement during accumulative roll bonding (ARB, and subsequent annealing, is introduced on the basis of the binary alloy system Al-Cu, where strength and electrical conductivity are examined in different microstructural states. An ultimate tensile strength (UTS of 430 MPa for Al with 1.4 vol.% Cu was reached after three ARB cycles, which almost equals UTS of the commercially available Al-Cu alloy AA2017A with a similar copper content. Regarding electrical conductivity, the UFG structure had no significant influence. Alloying of aluminum with copper leads to a linear decrease in conductivity of 0.78 µΩ∙cm/at.% following the Nordheim rule. On the copper-rich side, alloying with aluminum leads to a slight strengthening, but drastically reduces conductivity. A linear decrease of electrical conductivity of 1.19 µΩ∙cm/at.% was obtained.

  5. Changes in Ti-Al-Mn alloy compositions during their smelting in a vacuum induction furnace

    Directory of Open Access Journals (Sweden)

    L. Blacha

    2012-11-01

    Full Text Available Purpose: Major problems with smelting of light titanium-based alloys are related to their strong reactivity in the liquid phase with virtually all melting pot materials. Another problem regarding titanium alloy smelting is an unfavourable process of alloy component evaporation due to high melting temperatures of the alloys and significant differences in vapour pressures of their individual components. In the present paper, results of a study on manganese evaporation from the OT4 alloy are presented.Design/methodology/approach: The OT4 alloy contained 94.29, 3.50 and 1.49 %mass of Ti, Al and Mn, respectively. The experiments were performed at 5 to 1000 Pa for 1973 K and 2023 K. During each smelting experiment, metal samples were collected and analysed for titanium, aluminium and manganese contents.Findings: During inductive OT4 alloy smelting from the Ti-Al-Mn system at reduced pressure, significant manganese losses from the alloy are observed as a result manganese evaporation. For manganese and titanium, the evaporation coefficient ΩMn/Ti values were within 12421–42899, while for manganese and aluminium (ΩMn/Al, they were within 34 to 52, suggesting that, thermodynamically, there is a potential for intense manganese evaporation from the investigated alloy.Research limitations/implications: The study findings may be a basis for a full kinetic analysis of Mn evaporation from the OT4 alloy which enables determination of process-controlling stages.Practical implications: The study results regarding changes in manganese content in the OT4 alloy during its smelting with the use of VIM technology suggest that one of conditions that may limit the unfavourable process of manganese evaporation is shortening the smelting time or performing the process at about 1000 Pa.Originality/value: In literature, there are no data regarding results of studies on manganese elimination from Ti-Al-Mn alloys during their smelting.

  6. Diode laser gas nitriding of Ti6Al4V alloy

    OpenAIRE

    A. Lisiecki; A. Klimpel

    2008-01-01

    Purpose: To produce erosion wear resistant and high hardness surface layers of turbofan engine blades and steamturbine blades made of titanium alloy Ti6Al4V laser gas nitrating (LGN) technology of laser alloying was selectedto produce titanium nitrides participations in the titanium alloy matrix surface layers.Design/methodology/approach: Studies on influence of the parameters of laser gas nitriding of titaniumalloy and partial pressure of nitrogen and argon in the gas mixture on the surface ...

  7. Measurement of the superconducting transition temperature of Dural and titanium 6Al-4V alloys

    Energy Technology Data Exchange (ETDEWEB)

    Divakar, U; Henry, S; Kraus, H; Tolhurst, A J B [University of Oxford, Denys Wilkinson Building, Keble Road, Oxford OX1 3RH (United Kingdom)

    2008-06-15

    We have measured the superconducting transition temperatures of commercial alloys Dural and titanium 6Al-4V, to assess their suitability for use in the cryoEDM neutron electric dipole moment experiment. Our sample of aluminium alloy Dural became a superconductor at 0.84 {+-} 0.07 K but the titanium alloy did not show any superconducting behaviour down to the experimental limit of 0.17 {+-} 0.11 K.

  8. Corrosion performance of Al-Si-Cu hypereutectic alloys in a synthetic condensed automotive solution

    OpenAIRE

    Hamilta de Oliveira Santos; Fernando Morais dos Reis; Clarice Terui Kunioshi; Jesualdo Luiz Rossi; Isolda Costa

    2005-01-01

    In this investigation the corrosion resistance of four Al-Si hypereutectic alloys in a solution typical of condensate from automotive fuel combustion products, and referred to here as synthetic condensed automotive solution, has been studied. Three commercial alloys that are used for cylinder liners, and a laboratory made alloy, were studied by electrochemical impedance spectroscopy and measurements were taken after increasing times of immersion in this solution. Comparison of the electrochem...

  9. Crystallographic Characteristic of Intermetallic Compounds in Al-Si-Mg Casting Alloys Using Electron Backscatter Diffraction

    Institute of Scientific and Technical Information of China (English)

    ZOU Yongzhi; XU Zhengbing; HE Juan; ZENG Jianmin

    2010-01-01

    The Al-Si-Mg alloy which can be strengthened by heat treatment is widely applied to the key components of aerospace and aeronautics. Iron-rich intermetallic compounds are well known to be strongly influential on mechanical properties in Al-Si-Mg alloys. But intermetallic compounds in cast Al-Si-Mg alloy intermetallics are often misidentified in previous metallurgical studies. It was described as many different compounds, such as AlFeSi, Al8Fe2Si, Al5(Fe, Mn)3Si2 and so on. For the purpose of solving this problem, the intermetallic compounds in cast Al-Si alloys containing 0.5% Mg were investigated in this study. The iron-rich compounds in Al-Si-Mg casting alloys were characterized by optical microscope(OM), scanning electron microscope(SEM), energy dispersive X-ray spectrometer(EDS), electron backscatter diffraction(EBSD) and X-ray powder diffraction(XRD). The electron backscatter diffraction patterns were used to assess the crystallographic characteristics of intermetallic compounds. The compound which contains Fe/Mg-rich particles with coarse morphologies was Al8FeMg3Si6 in the alloy by using EBSD. The compound belongs to hexagonal system, space group P2m, with the lattice parameter a=0.662 nm, c=0.792 nm. The β-phase is indexed as tetragonal Al3FeSi2, space group I4/mcm, a=0.607 nm and c=0.950 nm. The XRD data indicate that Al8FeMg3Si6 and Al3FeSi2 are present in the microstructure of Al-7Si-Mg alloy, which confirms the identification result of EBSD. The present study identified the iron-rich compound in Al-Si-Mg alloy, which provides a reliable method to identify the intermetallic compounds in short time in Al-Si-Mg alloy. Study results are helpful for identification of complex compounds in alloys.

  10. Influence of Solid Fraction on Gravity Segregation of Sn in Al-20Sn Alloy Casting

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The influence of solid fraction of Al-20Sn alloy mushy on gravity segregation of Sn in casting was studied and, the relationship between solid fraction and the temperature of alloy mushy and that between solid fraction of alloy mushy and size of Sn particle in ingot were determined. The results show that the relationship between solid fraction and the temperature of alloy mushy was fs=1683-4.86t+0.0035t2. The extent of gravity segregation of Sn in casting reduced gradually with the increasing of solid fraction of alloy mushy. When solid fraction of alloy mushy was arger than 40%, the gravity segregation of Sn in casting could be removed basically, and the relationship between solid fraction of alloy mushy and size of Sn particle in ingot was s=-0.64fs+70.8.

  11. Influences of Yttrium on Cyclic Oxidation Behavior of Fe-Cr-Al Alloy

    Institute of Scientific and Technical Information of China (English)

    辛丽; 李美栓; 钱余海; 李铁藩

    2001-01-01

    The 1100 ℃ cyclic oxidation behavior of Fe-23Cr-5Al alloy modified by yttrium was studied. Yttrium was added to this alloy in the form of (1) metallic addition, (2) yttrium oxide dispersion and (3) ion implantation. Cracking and spalling occurred on the convoluted scale formed on Y-free alloy and the substrate was exposed. A flat dense scale without spallation was formed on the yttrium alloying addition or yttrium oxide dispersion alloy. Spallation mainly occurred between two layers of the scale on the 1×1017Y ions/cm2-implanted alloy. The results indicate the main reason that the adhesion of alumina scale was improved by yttrium addition lies in that yttrium is liable to form a stable yttrium sulfide with sulfur in the alloy and prevent sulfur interface segregation. Another reason is that the growth mechanism of alumina scale was changed by yttrium addition.

  12. Zinc phosphating of 6061-Al alloy using REN as additive

    Institute of Scientific and Technical Information of China (English)

    ZHANG Shenglin; ZHANG Xiaolin; ZHANG Mingming

    2008-01-01

    Zinc phosphate coating formed on 6061-Al alloy was studied with the help of electrochemical measurements, Fourier Transform Infrared (FTIR), and Scanning Electron Microscopy (SEM), after dipping it in phosphating solutions containing different concentrations of Rare Earth Nitrate (REN). REN, which acted as an accelerator in the phosphating solution, could catalyze the surface reaction and accelerate the phosphating process. REN mainly enabled the P in the phosphate coating to exist in the form of PO43- and promoted the hydrolysis of phosphatic acid in a liquid layer at the cathodes. This resulted in the evolution of H2 at the cathodes, which increased the local pH value and in turn drove the precipitation of the phosphate coating. Additionally, REN was adsorbed on the surface of the aluminum substrates to form a gel during the phosphating process. These gel particles were good crystal seeds, which helped to form phosphate crystal nuclei and possess the function of a nucleation agent that could decrease the phosphate crystal size. The corrosion resistance of the formed zinc phosphate coatings was improved.

  13. Alignment of primary Al3Ni phases in hypereutectic Al-Ni alloys with various compositions under high magnetic fields

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    Al-Ni hypereutectic alloys with various compositions were solidified under various magnetic field con- ditions to investigate the alignment of primary Al3Ni phases. The results showed that the application of high magnetic fields could improve the homogeneity of the primary Al3Ni phase distribution and induce the alignment of primary Al3Ni phases in the direction perpendicular to the magnetic field direction to form chain-like structures. However, the alignment was different from the orientation of the Al3Ni phases. Furthermore, the degree of the alignment decreased with the increasing concentration of Ni element. This can be attributed to the combination effects of high magnetic field and alloy composition on the concentration field around the crystallized primary Al3Ni crystals.

  14. Corrosion and Discharge Behaviors of Mg-Al-Zn and Mg-Al-Zn-In Alloys as Anode Materials

    Directory of Open Access Journals (Sweden)

    Jiarun Li

    2016-03-01

    Full Text Available The Mg-6%Al-3%Zn and Mg-6%Al-3%Zn-(1%, 1.5%, 2%In alloys were prepared by melting and casting. Their microstructures were investigated via metallographic and energy-dispersive X-ray spectroscopy (EDS analysis. Moreover, hydrogen evolution and electrochemical tests were carried out in 3.5 wt% NaCl solution aiming at identifying their corrosion mechanisms and discharge behaviors. The results suggested that indium exerts an improvement on both the corrosion rate and the discharge activity of Mg-Al-Zn alloy via the effects of grain refining, β-Mg17Al12 precipitation, dissolving-reprecipitation, and self-peeling. The Mg-6%Al-3%Zn-1.5%In alloy with the highest corrosion rate at free corrosion potential did not perform desirable discharge activity indicating that the barrier effect caused by the β-Mg17Al12 phase would have been enhanced under the conditions of anodic polarization. The Mg-6%Al-3%Zn-1.0%In alloy with a relative low corrosion rate and a high discharge activity is a promising anode material for both cathodic protection and chemical power source applications.

  15. The influence of chemical composition on the properties and structure Al-Si-Cu(Mg alloys

    Directory of Open Access Journals (Sweden)

    M. Kaczorowski

    2007-04-01

    Full Text Available The mechanical properties of different chemical composition AlSiCuMg type cast alloys after precipitation hardening are presented. The aim of the study was to find out how much the changes in chemistry of aluminum cast alloys permissible by EN-PN standards may influence the mechanical properties of these alloys. Eight AlSi5Cu3(Mg type cast alloys of different content alloying elements were selected for the study. The specimens cut form test castings were subjected to precipitation hardening heat treatment. The age hardened specimens were evaluated using tensile test, hardness measurements and impact test. Moreover, the structure investigation were carried out using either conventional light Metallography and scanning (SEM and transmission (TEM electron microscopy. The two last methods were used for fractography observations and precipitation process observations respectively. It was concluded that the changes in chemical composition which can reach even 2,5wt.% cause essential differences of the structure and mechanical properties of the alloys. As followed from quantitative evaluation and as could be predicted theoretically, copper and silicon mostly influenced the mechanical properties of AlSi5Cu3(Mg type cast alloys. Moreover it was showed that the total concentration of alloying elements accelerated and intensifies the process of decomposition of supersaturated solid solution. The increase of Cu and Mg concentration increased the density of precipitates. It increases of strength properties of the alloys which are accompanied with decreasing in ductility.

  16. Tensile behavior of rapidly solidified Al-Li-Zr and Al-Li-Cu-Mg-Zr alloys at 293 and 77 K

    Energy Technology Data Exchange (ETDEWEB)

    Kim, S.S. [Gyeongsang National Univ., Chinju (Korea, Republic of). Div. of Materials Science and Engineering; Shin, K.S. [Seoul National Univ. (Korea, Republic of). School for Materials Science and Engineering; Kim, N.J. [POSTECH, Pohang (Korea, Republic of). Center for Advanced Aerospace Materials

    1999-08-01

    It has been found that the tensile ductility of some Al-Li alloys increases significantly with decreasing temperature. Although this inverse temperature dependence has often been observed in some non-Li-containing Al alloys, such as Al 2219, the magnitude of improvement in tensile ductility is generally much higher in Li-containing Al alloys. Several hypothetical mechanisms have been proposed to explain the increase in tensile ductility at cryogenic temperatures for Al-Li alloys. At present, the studies on the cryogenic mechanical properties o Li-containing Al alloys are largely limited to ingot-melted alloys, and the data are not readily available for powder metallurgy (PM) processed Al-Li alloys. The refined microstructure of PM processed Al-Li alloys would minimize the extrinsic delamination effects on the tensile properties and, as a result, these may serve as better materials for studying the mechanism(s) for the improved cryogenic tensile properties in Al-Li alloys. The objective of the present study, therefore, was to examine the tensile properties of rapidly solidified (RS)/PM processed Al-Li alloys and to identify the mechanism of the increase in tensile ductility at cryogenic temperatures.

  17. Coarsening Manner and Microstructure Evolution of Al-In Hypermonotectic Alloy during Rapidly Cooling Process

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    A numerical model reflecting the real physical processes well has been developed to predict the coarsening manner of the second phase droplets and the microstructural evolution under the common action of nucleation, diffusional growth, colliding coagulation during rapid cooling Al-In hypermonotectic alloys. The model reflects the real physical processes well and is also applicable to other immiscible alloys.

  18. Hot working of gamma TiAl alloys for turbine applications

    Energy Technology Data Exchange (ETDEWEB)

    Oehring, M.; Lorenz, U.; Paul, J.D.H.; Appel, F. [Inst. for Materials Research, GKSS Research Centre, Geesthacht (Germany)

    2003-07-01

    Within the development of wrought processing routes for the production of aeroengine turbine blades, the microstructure and texture development of several {gamma} TiAl alloys including high Nb containing alloys was investigated. Particular attention was placed on the correlation of phase constitution during hot working and subsequent phase transformations with recrystallization and texture development. (orig.)

  19. Investigation on corrosion behaviour of as-extruded near eutectic Al-Si-Mg alloy by neutral salt spray test

    Directory of Open Access Journals (Sweden)

    Wu Yuna

    2013-07-01

    Full Text Available In order to provide scientific basis for advanced applications of near eutectic Al-Si-Mg alloys as architectural profiles, a comparative study on the corrosion resistance of an as-extruded near eutectic Al-Si-Mg alloy and AA6063 aluminium alloy was carried out by means of neutral salt spray test. The corroded surfaces of the alloys were examined with optical microscopy and scanning electron microscope (SEM. Results show that the corrosion type of these two alloys is pitting corrosion. The number of corrosion pits in the AA6063 aluminium alloy is more than that in the near eutectic Al-Si-Mg alloy, but the pits in the latter alloy are much larger and deeper. Because the relatively low polarization resistance of the near eutectic alloy leads to poorer repassivation ability, autocatalytic acidification occurs once a pit forms. Thus, occluded corrosion cells are developed in this alloy.

  20. Microstructure and interface reaction of investment casting TiAl alloys

    Institute of Scientific and Technical Information of China (English)

    CHEN Yu-yong; XIAO Shu-long; KONG Fan-tao; WANG Xue

    2006-01-01

    In order to research the microstructure of TiAl alloy and TiAl-mould reaction between TiAl and ceramic mould shells prepared with the low cost binder in investment casting, the ceramic mould shells were prepared with low cost binder and refractory materials. Using two kinds of casting methods (gravity casting and centrifugal casting), the titanium aluminum alloys with rare earth element (Ti-47.5Al-2Cr-2Nb-0.3Y and Ti-45Al-5Nb-0.3Y) were cast into the mould shells. The microstructures of investment casting titanium aluminum alloys were observed by optical microscope (OM). The distributions of elements of topping investment on the surfaces of titanium aluminum alloys castings were analyzed by the means of electron probe micro-analysis (EPMA), and the mechanical properties were studied. The results show that the microstructures of two kinds of titanium aluminum alloys are both lamella shape, and lamella is thin. The thickness of reaction and diffusing layer of Ti-47.5Al-2Cr-2Nb-0.3Y alloy is about 80 μm, and that of Ti-45Al-5Nb-0.3Y is less than 30 μm.

  1. Microstructure of Cast Ni-Cr-Al-C Alloy

    Directory of Open Access Journals (Sweden)

    Cios G.

    2015-04-01

    Full Text Available Nickel based alloys, especially nickel based superalloys have gained the advantage over other alloys in the field of high temperature applications, and thus become irreplaceable at high temperature creep and aggressive corrosion environments, such as jet engines and steam turbines. However, the wear resistance of these alloys is insufficient at high temperatures. This work describes a microstructure of a new cast alloy. The microstructure consists of γ matrix strengthened by γ’ fine precipitates (dendrites improving the high temperature strength and of Chromium Cr7C3 primary carbides (in interdendritic eutectics which are designed to improve wear resistance as well as the high temperature strength.

  2. Preparation of Al-Mg Alloy Electrodes by Using Powder Metallurgy and Their Application for Hydrogen Production

    OpenAIRE

    Wen-Nong Hsu; Teng-Shih Shih; Ming-Yuan Lin

    2014-01-01

    The choice of an electrode is the most critical parameter for water electrolysis. In this study, powder metallurgy is used to prepare aluminum-magnesium (Al-Mg) alloy electrodes. In addition to pure Mg and Al electrodes, five Al-Mg alloy electrodes composed of Al-Mg (10 wt%), Al-Mg (25 wt%), Al-Mg (50 wt%), and Al-Mg (75 wt%) were prepared. In water electrolysis experiments, the pure Al electrode exhibited optimal electrolytic efficiency. However, the Al-Mg (25 wt%) alloy was the most efficie...

  3. Characterization of Nano-sized ODS Clusters in Mechanically Alloyed NiAl-(Y,Ti,O) Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Yong Deog; Kim, Yong Bae; Voigt, Hyonjee L.; Wirth, Brian [KHNP-CRI, Daejeon (Korea, Republic of)

    2014-05-15

    This study focuses on characterizing and modeling advanced oxide dispersion strengthened (ODS) NiAl intermetallics with improved high temperature creep strength driven by incorporating a high number density (∼10{sup 24} m{sup -3}) of very thermally stable Y-Ti-O nano-clusters, akin to those recently observed to improve creep strength and radiation resistance in nano-structured ferritic alloys. The motivation of the study was; what structure and composition do the nm-scale features/precipitate clusters have and what processing variables control their formation. To answer these questions, advanced experimental characterization techniques, combined with atomic modeling, were used to investigate the material microstructure and strength following processing. In particular, the size, number density and composition of nano-clusters were assessed. There was a clear indication that milling for 5-15 hrs was sufficient to produce good mixing during the mechanical alloying process, as determined by XRD, SEM, and EDS results. Powder consolidation was carried out by spark plasma sintering. Fully dense NiAl alloy materials were produced by SPS. A distribution of 10-20 nm precipitates was found in NiAl-Y{sub 2}O{sub 3} and NiAl-Y{sub 2}O{sub 3}-Ti alloys, and those precipitates were identified as Y-Al-O (garnet) particles in the NiAl-Y{sub 2}O{sub 3}, while both garnet (Y{sub 2}Al{sub 4}O{sub 7}) and Y{sub 2}Al{sub 9}Ti{sub 2}O{sub 6} phase particles were found at the NiAl-Y{sub 2}O{sub 3}-Ti alloy. The Al composition of a particle increases as the particle size increases, and Y was dominantly found at the particles size of less than 50 nm while Ti was found at the relatively larger particles with size larger than 100 nm. The Al incorporation believed detrimental to the formation of nanoscale Y-Ti-O precipitates. The effect of Hall-Petch grain size and dispersion strengthening mechanisms in ODS NiAl alloys will be semi-quantatively assessed. The LMC simulations indicate that

  4. Mg-Al Alloys Manufactured by Casting and Hot Working Process

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Mechanical properties of Mg-Al based alloys at different fabrication state, namely as-cast, hot rolled, and annealed, were investigated to develop the alloys that are suitable for the casting/hot working process. Experimental results indicated that the castability such as hot cracking resistance tends to improve with increasing the aluminum content. However, the elongation at elevated temperatures was observed to decrease as the Al content increases, implying difficulties in hot forming. A small amount of Zr additions could significantly enhance the room temperature mechanical properties of hot-rolled Mg-6%Al-1%Zn alloy. The tendency of remarkable grain coarsening at high temperatures was effectively reduced by the Zr additions. TEM analyses suggested that very fine Al3Zr precipitates formed in the Zr-added alloy are responsible for the obtained results.

  5. Dry sliding wear of Ti-6Al-4V alloy in air and vacuum

    Institute of Scientific and Technical Information of China (English)

    刘勇; 杨德庄; 何世禹; 武万良

    2003-01-01

    Differences in wear rate, morphology of the worn surface and debris, and the microstructure in subsurface of the Ti-6Al-4V alloy after wear in air and vacuum were compared. The wear rate of Ti-6Al-4V alloy in air is higher than that in vacuum in all the ranges of sliding velocities and applied loads. The wear of Ti-6Al-4V alloy in air is controlled by a combination of abrasion, oxidation and delamination with micro-cracks remaining in subsurface. Under the vacuum condition, the surface layer of Ti-6Al-4V alloy experiences a severe plastic deformation on a great scale, which results in an ultra-fine microstructure.

  6. DYNAMIC PROPERTIES OF AL-ALLOY FOAM BEAM DAMAGED BY COMPRESSIVE FATIGUE

    Institute of Scientific and Technical Information of China (English)

    Sung-Gaun Kim; Ilhyun Kim; Amkee Kim; Seung-Joon Kim; Junhong Park

    2008-01-01

    The permanent residual strain in aluminum (Al) alloy foams induced by compressive fatigue gradually increases with the increasing number of loading cycles.Consequently,the progressive shortening of Al-alloy foam degrades the dynamic material performance by the failure and ratcheting of multi-cells in the foam.In this paper,the dynamic properties of Al-alloy foams damaged by compressive fatigue were studied.The beam specimens with various residual strains were made by cyclic compression-compression stress.The dynamic bending modulus and loss factor were evaluated by using a beam transfer function method.As a result,the dynamic bending stiffness of Al-alloy foam turned out to be decreased due to damage while the loss factor was improved because of the increasing energy dissipation of such factors as cracked cell walls formed during the shortening process of the foam.The loss factor shows a manifest dependence on the fatigue residual strain.

  7. Surface integrity after pickling and anodization of Ti-6Al-4V titanium alloy

    Science.gov (United States)

    Vermesse, Eric; Mabru, Catherine; Arurault, Laurent

    2013-11-01

    The surface integrity of Ti-6Al-4V titanium alloy was studied at different stages of surface treatments, especially pickling and compact anodization, through surface characteristics potentially worsening fatigue resistance.

  8. Atomic Scale Computer Simulation for Early Precipitation Process of Ni75Al6Vi9 Alloy

    Institute of Scientific and Technical Information of China (English)

    Yuhong ZHAO; Hua HOU; Hong XU; Yongxin WANG; Zheng CHEN; Xiaodong SUN

    2003-01-01

    The atomic scale computer simulation for initial precipitation mechanism of Ni75Al6V19 alloy was carried out for the first time by employing the microscopic diffusion equation. The initial precipitation process was invest igated throughsimulating the atom

  9. Morphological and Chemical Relationships in Nanotubes Formed by Anodizing of Ti6al4v Alloy

    Directory of Open Access Journals (Sweden)

    Kaczmarek- Pawelska A.

    2014-12-01

    Full Text Available The electrochemical formation of oxide nanotubes on the Ti6Al4V alloy has been so far difficult due to easy dissolution of vanadium reach β-phase of the two phase material. Due to the topographical heterogeneity of the anodic layer in nano and microscale at anodizing of the Ti6Al4V alloy we focused to establish the relationships between nanotube diameters on both phases of the alloy and fluorides concentration in electrolyte. We studied the effect of fluoride concentration (0.5-0.7 wt.% in 99% ethylene glycol on morphological parameters of nanotube layer on the Ti6Al4V alloy anodized at 20V for 20 min. Nanotubes with diameter ~40-50 nm ±5nm on the entire Ti6Al4V alloy surface in electrolyte containing 0.6% wt. NH4F were obtained. Microscale roughness studies revealed that nanotubular layer on α-phase is thicker than on β-phase. The annealing of nanotube layers at 600°C for 2h in air, nitrogen and argon, typically performed to improve their electrical properties, influenced chemical composition and morphology of nanotubes on the Ti6Al4V alloy. The vanadium oxides (VO2, V2O3, V2O5 were present in surface nanotube layer covering both phases of the alloy and the shape of nanotubes was preserved after annealing in nitrogen.

  10. Mechanical Behavior and Fracture Properties of NiAl Intermetallic Alloy with Different Copper Contents

    Directory of Open Access Journals (Sweden)

    Tao-Hsing Chen

    2016-03-01

    Full Text Available The deformation behavior and fracture characteristics of NiAl intermetallic alloy containing 5~7 at% Cu are investigated at room temperature under strain rates ranging from 1 × 10−3 to 5 × 103 s−1. It is shown that the copper contents and strain rate both have a significant effect on the mechanical behavior of the NiAl alloy. Specifically, the flow stress increases with an increasing copper content and strain rate. Moreover, the ductility also improves as the copper content increases. The change in the mechanical response and fracture behavior of the NiAl alloy given a higher copper content is thought to be the result of the precipitation of β-phase (Ni,CuAl and γ'-phase (Ni,Cu3Al in the NiAl matrix.

  11. The constitution of alloys in the Al-rich corner of the Al-Si-Sm ternary system

    International Nuclear Information System (INIS)

    The constitution of alloys and the liquidus surface in the Al-rich corner of the Al-Si-Sm ternary system were determined by the examination of controlled heated and cooled specimens, as well as heat-treated specimens by means of optical and scanning electron microscopy, energy-dispersive X-ray spectroscopy, differential thermal analysis and X-ray diffraction. The Al-rich corner of the Al-Si-Sm ternary system comprises five regions of primary crystallisation (αAl, βSi, Al3Sm, Al2Si2Sm and AlSiSm) with following characteristic invariant reaction sequences: ternary eutectic reaction L → αAl + βSi + Al2Si2Sm, and two liquidus transition reactions, i. e., L + Al3Sm → αAl + AlSiSm, and L + AlSiSm → αAl + Al2Si2Sm. Along with the position of ternary eutectic and both interstitial points in the Al-rich corner of the Al-Si-Sm ternary system, the temperatures for each reaction were determined. (orig.)

  12. Creep resistance of Mg-4 %Al-2 %RE-2 %Ca alloy

    Institute of Scientific and Technical Information of China (English)

    XUE Shan; SUN Yang-shan; ZHU Tia-bai; QIANG Li-feng; BAI Jing; ZHOU Jian

    2005-01-01

    The creep resistance of the alloy Mg-4Al-2RE-2Ca(AEC422) and the base alloy AE42 was studied. The results reveal that the precipitated phases of AEC422 consist of Al2 La and Al2Ca by contrast with the precipitated phase Al11 La3 in AE42, which is instable and decomposes to Al2 La and Al at high temperature. Creep resistance of AEC422 is significantly improved compared with that of AE42. The microstructure of AEC422 has no obvious changes after creep test at 175 ℃ and 70 MPa, as compared to that before creep test, indicating that Al2La and Al2Ca have high thermal stability. Especially Al2Ca phase largely increases the strength of the grain boundaries in AEC422, which accounts for the creep resistance improvement.

  13. Fine structures in Fe3Al alloy layer of a new hot dip aluminized steel

    Indian Academy of Sciences (India)

    Li Yajiang; Wang Juan; Zhang Yonglan; X Holly

    2002-12-01

    The fine structure in the Fe–Al alloy layer of a new hot dip aluminized steel (HDA) was examined by means of X-ray diffractometry (XRD), electron diffraction technique, etc. The test results indicated that the Fe–Al alloy layer of the new aluminized steel mainly composed of Fe3Al, FeAl and -Fe (Al) solid solution. There was no brittle phase containing higher aluminum content, such as FeAl3 (59.18% Al) and Fe2Al7 (62.93% Al). The tiny cracks and embrittlement, formerly caused by these brittle phases in the conventional aluminum-coated steel, were effectively eliminated. There was no microscopic defect (such as tiny cracks, pores or loose layer) in the coating. This is favourable to resist high temperature oxidation and corrosion of the aluminized steel.

  14. Study on the Formation Mechanism of the Solid Siliconized Layer on Ti-48Al Alloy

    Institute of Scientific and Technical Information of China (English)

    MA Xiao-xia; LIANG Wei; ZHAO Xing-guo; SHI Ju-yan; BIAN Li-ping

    2004-01-01

    The microstructures of the siliconized specimens of Ti-48Al alloy were analyzed by SEM equipped with XEDS.The specimens were pack siliconized with the two different cementations, 15%Si+85% Al2O3 and 15%Si+85%ZrO2. The results show that a composite siliconized layer is formed on the surface of the TiAl alloy. The outer layer is the continuous Al2O3 where a lot of Si particles adhered; the inner layer is most of Ti5Si3 with amount of Al2O3 particles dispersed in. It was deduced that the Al2O3 in the cementation layer is formed by the Al atoms in the TiAl substrate react with the residual O in the furnace and in the TiAl substrate.

  15. Effects of Al and Sn on electrochemical properties of Mg-6%Al-1%Sn (mass fraction) magnesium alloy as anode in 3.5%NaCl solution

    Institute of Scientific and Technical Information of China (English)

    黄俏; 余琨; 杨士海; 文利; 戴翼龙; 乔雪岩

    2014-01-01

    Mg-6%Al-1%Sn (mass fraction) alloy is a newly developed anode material for seawater activated batteries. The electrochemical properties of Mg-1%Sn, Mg-6%Al and Mg-6%Al-1%Sn alloys are measured by galvanostatic and potentiodynamic tests. Scanning electron microscopy (SEM) with energy dispersive spectrometry (EDS) is used to characterize the microstructures of the experimental alloys. The results show that the Mg-6%Al-1%Sn alloy obtains more negative discharge potential (−1.38 V (vs SCE)) in hot-rolled condition. This is attributed to the fine dynamically recrystallized grains during the hot rolling process. After the experimental alloys are annealed at 473 K for 1 h, the discharge potentials of Mg-6%Al-1%Sn alloy are more negative than those of Mg-6%Al alloy under different current densities. After annealing at 673 K, the discharge potentials of Mg-6%Al-1%Sn alloy become more positive than those of Mg-6%Al alloy. Such phenomenon is due to the coarse grains and the second phase Mg2Sn. The discharge potentials of Mg-1%Sn shift positively obviously in the discharge process compared with Mg-6%Al-1%Sn alloy. This is due to the corrosion products pasting on the discharge surface, which leads to anode polarization.

  16. Control of bcc and fcc phase formation during mechanical alloying of Ti-Al-Nb

    International Nuclear Information System (INIS)

    A Ti-Al-Nb alloy was processed by ball milling or mechanical alloying in a high energy shaker mill in an attempt to produce a fine grained BCC alloy. Previous studies of this alloy resulted in the formation of an amorphous phase followed by a 100% FCC alloy (probably a nitride phase). In the present study, ball milling was conducted in two different laboratories with nitride- and oxide-free starting powders in each location. Two types of starting powders were used: pre-alloyed powders and mixed elemental powders of the same composition. The production of a 90% BCC/10% FCC alloy was accomplished indicating that the production of 100% BCC alloy may be possible. The methods used to prevent the formation of nitrides and oxides of these very reactive constituents during mechanical alloying are discussed and x-ray diffraction results of the mechanically alloyed powders milled by various techniques are presented. The most important factor leading to amorphization and FCC phase formation appears to be contamination associated with periodic sampling of the alloy during ball milling even when dry, inert gas gloveboxes are used for powder transfer

  17. Effect of Squeeze Cast Process Parameters on Fluidity of Hypereutectic Al-Si Alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The effects of processing variables on the fluidity of hypereutectic Al-Si alloy melt during squeeze casting were investigated. The maximum fluidity of Al-16.0%Si alloy during squeeze casting was obtained under the applied pressure of 30 MPa. The fluidity increased with superheat. The fluidity increased with silicon content in the range from 12.0% to 20.0%. That was decreased respectively by eutectic modification and primary silicon refinement.

  18. Some Experimental Results in the Rolling of Ni3Al Alloy

    Science.gov (United States)

    Shih, Hui-Ru; Sikka, Vinod K.

    1996-01-01

    This study examines several issues to understand the cold rollability of Ni3Al alloy. It finds that the cold rolling response of Ni3Al alloy (IC50) is very sensitive to the starting thickness. The segregation of elements is worse for the thicker casting as opposed to the thinner section. This is exemplified by the point that cast plus annealed pieces showed cracking at much larger reduction as opposed to the as-cast piece.

  19. Derivative thermo analysis of the near eutectic Al-Si-Cu alloy

    OpenAIRE

    L.A. Dobrzański; M. Krupiński; K. Labisz

    2008-01-01

    For determining of the dependence between cooling Speer, chemical composition and structure of the Al–Si–Cu aluminium cast alloy the thermo-analysis was carried out, using the UMSA device (Universal Metallurgical Simulator and Analyzer), next the optical and electron scanning microscopy was used for investigation of the structure, phase and chemical composition of the AC-AlSi7Cu3Mg grade Al cast alloy also using the EDS microanalysis as well the EBSD technique.

  20. Strengthening mechanisms in an Al-Fe-Cr-Ti nano-quasicrystalline alloy and composites

    OpenAIRE

    Pedrazzini, S; Galano, M; Audebert, F.; Collins, DM; Hofmann, F.; Abbey, B.; Korsunsky, A; Lieblich, M.; Garcia Escorial, A.; G. Smith

    2016-01-01

    We report a study of the structure-processing-property relationships in a high strength Al93Fe3Cr2Ti2 nano-quasicrystalline alloy and composites containing 10 and 20 vol.% ductilising pure Al fibres. The superimposed contributions of several different strengthening mechanisms have been modelled analytically using data obtained from systematic characterisation of the monolithic alloy bar. An observed yield strength of 544 MPa has been substantiated from a combination of solid solution strength...

  1. Derivative thermo analysis of the near eutectic Al-Si-Cu alloy

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2008-12-01

    Full Text Available For determining of the dependence between cooling Speer, chemical composition and structure of the Al–Si–Cu aluminium cast alloy the thermo-analysis was carried out, using the UMSA device (Universal Metallurgical Simulator and Analyzer, next the optical and electron scanning microscopy was used for investigation of the structure, phase and chemical composition of the AC-AlSi7Cu3Mg grade Al cast alloy also using the EDS microanalysis as well the EBSD technique.

  2. The influence of electrical current on Al-Si alloys crystallization

    OpenAIRE

    A. Száraz; R. Pastirčák; A. Sládek

    2008-01-01

    This paper handles about the effect of electrical current on the cast microstructure of Al-Si alloy. By the application of direct current during the solidification there is intended the refinement of result microstructure. The change of result microstructure and mechanical properties was investigated. By the application of direct and alternating electrical current during the Al-Si alloy solidification there were observed some changes in the microstructure. The dendrites size in primary alpha ...

  3. Interdiffusion and Reaction between Zr and Al Alloys from 425 degrees to 625 degrees C

    Energy Technology Data Exchange (ETDEWEB)

    J. Dickson; L. Zhou; A. Ewh; M. Fu; D. D. Keiser, Jr.; Y. H. Sohn; A. Paz y Puente

    2014-06-01

    Zirconium has recently garnered attention for use as a diffusion barrier between U–Mo nuclear fuels and Al cladding alloys. Interdiffusion and reactions between Zr and Al, Al-2 wt.% Si, Al-5 wt.% Si or AA6061 were investigated using solid-to-solid diffusion couples annealed in the temperature range of 425 degrees to 625 degrees C. In the binary Al and Zr system, the Al3Zr and Al2Zr phases were identified, and the activation energy for the growth of the Al3Zr phase was determined to be 347 kJ/mol. Negligible diffusional interactions were observed for diffusion couples between Zr vs. Al-2 wt.% Si, Al-5 wt.% Si and AA6061 annealed at or below 475 degrees C. In diffusion couples with the binary Al–Si alloys at 560 degrees C, a significant variation in the development of the phase constituents was observed including the thick t1 (Al5SiZr2) with Si content up to 12 at.%, and thin layers of (Si,Al)2Zr, (Al,Si)3Zr, Al3SiZr2 and Al2Zr phases. The use of AA6061 as a terminal alloy resulted in the development of both T1 (Al5SiZr2) and (Al,Si)3Zr phases with a very thin layer of (Al,Si)2Zr. At 560 degrees C, with increasing Si content in the Al–Si alloy, an increase in the overall rate of diffusional interaction was observed; however, the diffusional interaction of Zr in contact with multicomponent AA6061 with 0.4–0.8 wt.% Si was most rapid.

  4. EIS tests of electrochemical behaviour of Ti6Al4V and Ti6Al7Nb alloys

    Directory of Open Access Journals (Sweden)

    W. Chrzanowski

    2007-03-01

    Full Text Available Purpose: This study has been undertaken in order to establish the influence of parameters of the electrochemical treatment of Ti –alloys on their electrochemical behaviour in Tyrod solution.Design/methodology/approach: Surface of the Ti-alloys: Ti6Al4V and Ti6Al7Nb in the form of a rod submitted to grounding, electropolishing and anodic passivation. Electrochemical investigations were carried out by means of the electrochemical impedance spectroscopy method. Scope of this paper includes analysis of the impedance spectra based on Bode plot.Findings: Prolongation time of anodic passivation to 60 minutes caused formation of a two – layer model consisting of an inner layer which is compact and the barrier type, and outer layer which is porousResearch limitations/implications: Obtained results are the basis for the optimization of anodic passivation pareameters of the Ti alloys as a metallic biomaterial. The future research should be focused on selected more suitable parameters of the electrochemical impedance spectroscopy test to better describe process on the solid/ liquid interface.Practical implications: It has been found that a good resistance to corrosion and homogenous oxide layer on the Ti6Al4V and Ti6Al7Nb alloys surface can be achieved due to the application of electrolytic polishing of these alloys in a special bath and anodic passivation in sulphuric acid (VI, phosphoric acid (V and inorganic salts.Originality/value: Results of the experiments presents the influence of various conditions of anodic passivation of the surface of the Ti6Al4V and Ti6Al7Nb alloy. In this cases, when the surface roughness plays important role, this method can be applied in treatment of the material intended for medical applications especially.

  5. Effect of Zn addition on microstructure and mechanical properties of an Al-Mg-Si alloy

    Institute of Scientific and Technical Information of China (English)

    Lizhen Yan; Yongan Zhang; Xiwu Li; Zhihui Li; Feng Wang; Hongwei Liu; Baiqing Xiong

    2014-01-01

    In the present work, an Al-0.66Mg-0.85Si-0.2Cu alloy with Zn addition was investigated by electron back scattering diffraction (EBSD), high resolution electron microscopy (HREM), tensile and Erichsen tests. The mechanical properties of the alloy after pre-aging met the standards of sheet forming. After paint baking, the yield strength of the alloy was improved apparently. GP(II) zones andηʹphases were formed during aging process due to Zn addition. With the precipitation of GP zones,β″phases, GP(II) zones andηʹphases, the alloys displayed excellent mechanical properties.

  6. Effect of hot extrusion process on microstructure and mechanical properties of hypereutectic Al-Si alloys

    OpenAIRE

    Li Runxia; Yu Fuxiao; Zuo Liang

    2011-01-01

    The hypereutectic Al-Si alloy was fabricated by hot extrusion process after solidified under electromagnetic stirring, and the microstructure and mechanical properties of the alloy were studied. The results show that the ultimate tensile strength and elongation of the alloy reached 229.5 MPa and 4.6%, respectively with the extrusion ratio of 10, and 263.2 MPa and 5.4%, respectively with extrusion ratio of 20. This indicates that the mechanical properties of the alloy are obviously improved w...

  7. Computer Simulation of Ordering and Atom Clustering in Aging Binary Al-Li Alloy

    Institute of Scientific and Technical Information of China (English)

    LI Xiao-ling; CHEN Zheng; WANG Yong-xin; HU Ming-juan

    2004-01-01

    Ordering and atom clustering in aging binary Al-Li alloy has been investigated by computer simulation through calculating the long range order (lro.) parameter and composition deviation order parameter from single-site occupation probabilities of Li atom. The results show that when the alloy lies in metastable region in the phase diagram ordering and atom clustering occur simultaneously. As the composition of the alloy increases ordering occurs earlier than atom clustering gradually. When the alloy lies in instable region atom clustering takes place after the congruent ordering completes. It has also been found that the incubation period of the phase transformation is shortened as the composition increases.

  8. Optimizing microstructures of hypereutectic Al-Si alloys with high Fe content via spray forming technique

    Energy Technology Data Exchange (ETDEWEB)

    Hou, L.G. [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Cui, C. [Foundation Institute for Materials Science, Badgasteiner Str. 3, Bremen 28359 (Germany); Zhang, J.S., E-mail: zhangjs@skl.ustb.edu.cn [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China)

    2010-09-15

    By using spray forming technique Fe-contained hypereutectic Al-Si alloys were prepared with different Mn/Cr additions for the study of their effects on the microstructures. The results show that adding 2 wt.% Mn/Cr separately can strikingly refine the Fe-bearing phase in spray-formed Al-25Si-5Fe-3Cu (wt.%) alloy into quantities of fine, uniformly distributed granular {alpha}-Al(Fe,Mn/Cr)Si phase, and Cr is more effective. But some short-plate Fe-bearing phases still exist in the spray-formed Al-Si alloys. Then, combined addition of Mn and Cr transforms these short-plate Fe-bearing phases into fine, granular {alpha}-Al(Fe,Mn,Cr)Si phase, promoting the appearance of almost single {alpha}-Al(Fe,Mn,Cr)Si phase in the spray-formed Al-Si alloys. Two mechanisms are proposed to elucidate the formation of {alpha}-Al(Fe,TM)Si phase (TM = Mn/Cr/(Mn + Cr)) during the solidification process: (1) transformed from metastable {delta}-Al(Fe,TM)Si phase in Mn/(Mn + Cr)-added alloys or (2) precipitated from liquids directly in Cr-containing alloys. Because the strong interactions and isomorphic substitution among different TM elements, the metastable {delta}-Al(Fe,TM)Si phase (clusters) can be precipitated from the liquids and transformed into stable {alpha}-Al(Fe,Mn,Cr)Si phase in Mn- or (Mn + Cr)-added alloys. The stable {alpha}-Al(Fe,Cr)Si phase can precipitate directly from the liquids because no metastable ternary intermetallics exist in Al-Cr-Si system and can be transformed into stable {alpha}-AlCrSi phase. Also the high segregation temperature of Cr in liquid Al melts promotes the microsegregation of Cr and formation of (AlCrSi) clusters/intermetallics in Cr-added alloys. As a result, both metastable {delta}-Al(Fe,TM)Si phase (clusters) and stable {alpha}-Al(Fe,TM)Si phase (clusters) can be present in (Mn + Cr)-added alloys. With further solidification, these clusters become the nucleation sites and grow up unceasingly. The coexistence of the nucleus of {delta}-Al

  9. Development of ODS FeCrAl alloys for accident-tolerant fuel cladding

    Energy Technology Data Exchange (ETDEWEB)

    Dryepondt, Sebastien N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hoelzer, David T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Pint, Bruce A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Unocic, Kinga A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-09-18

    FeCrAl alloys are prime candidates for accident-tolerant fuel cladding due to their excellent oxidation resistance up to 1400 C and good mechanical properties at intermediate temperature. Former commercial oxide dispersion strengthened (ODS) FeCrAl alloys such as PM2000 exhibit significantly better tensile strength than wrought FeCrAl alloys, which would alloy for the fabrication of a very thin (~250 m) ODS FeCrAl cladding and limit the neutronic penalty from the replacement of Zr-based alloys by Fe-based alloys. Several Fe-12-Cr-5Al ODS alloys where therefore fabricated by ball milling FeCrAl powders with Y2O3 and additional oxides such as TiO2 or ZrO2. The new Fe-12Cr-5Al ODS alloys showed excellent tensile strength up to 800 C but limited ductility. Good oxidation resistance in steam at 1200 and 1400 C was observed except for one ODS FeCrAl alloy containing Ti. Rolling trials were conducted at 300, 600 C and 800 C to simulate the fabrication of thin tube cladding and a plate thickness of ~0.6mm was reached before the formation of multiple edge cracks. Hardness measurements at different stages of the rolling process, before and after annealing for 1h at 1000 C, showed that a thinner plate thickness could likely be achieved by using a multi-step approach combining warm rolling and high temperature annealing. Finally, new Fe-10-12Cr-5.5-6Al-Z gas atomized powders have been purchased to fabricate the second generation of low-Cr ODS FeCrAl alloys. The main goals are to assess the effect of O, C, N and Zr contents on the ODS FeCrAl microstructure and mechanical properties, and to optimize the fabrication process to improve the ductility of the 2nd gen ODS FeCrAl while maintaining good mechanical strength and oxidation resistance.

  10. Effects of electric pulse on microstructure of Al-Si alloy in liquid and solid states

    Institute of Scientific and Technical Information of China (English)

    Jingsong Wang; Qingguo Xue; Guowei Chang; Yong Tang; Jianzhong Wang; Daqiang Cang

    2004-01-01

    In order to investigate the change in liquid microstructure of Al-Si alloy treated by electric pulse (EP), X-ray diffraction tests with liquid Al-Si alloy and ZL109 alloy treated or not by EP were carried out. The results show that the number of Al-Si atomic clusters decreases and that of Al-Al and Si-Si atomic clusters increases for the treated samples. The tests with ZL109 alloy indicate that a large amount of primary crystal Si appears in the solidified microstructure after treated by EP. It is found that EP canchange the microstructure of liquid metal by affecting the probability of electrons appearing in different atoms (Al and Si) in the liquid metal.The combining force of different atoms decreases relatively, and that of the same atoms increases, which is the main reason of reducing the atomic cluster with different atoms (Al-Si) and increasing the atomic cluster with the same atoms (Al-A1, Si-Si). The increasing of the atomic cluster with the same atom cluster resulted in the increasing of Si activity and the higher point of eutectics in the phase diagram. It makes a lot of primary silicon appeared in ZL109 alloy.

  11. As-cast microstructure of Mg-Al-Zn magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    ZHANG Jing; PAN Fu-sheng; YANG Ming-bo; LI Zhong-sheng

    2006-01-01

    The research achievements on as-cast microstructure in Mg-Al-Zn alloy were summarized. Under permanent mould cast condition, there are four kinds of primary compounds with distinct crystallographic morphology, Mg17Al12(γ),Mg32(Al,Zn)49 (τ), MgZn (ε) and a ternary icosahedral quasi-crystalline compound (Q). Accordingly, Mg-Al-Zn alloy can be grouped into γ-, τ-, ε- and Q-type alloy by each characteristic compound. The volume fraction of γ-Mg17Al12 in commercial γ-type alloy increases with increasing Al content. MgZn and MgxAlyZnz ternary complex compounds emerge with the change of the element content Al and Zn and Zn/Al concentration ratio. A practical phase diagram showing microstructure constituent change with composition was proposed. The addition of micro-alloying elements Y and Sr results in not only obvious refinement of eutectic cluster but also eutectic morphological change from block to granule.

  12. Microstructural characteristics and paint-bake response of Al-Mg-Si-Cu alloy

    Institute of Scientific and Technical Information of China (English)

    JI Yan-li; GUO Fu-an; PAN Yan-feng

    2008-01-01

    The microstructural characteristics and paint-bake response of 6022 alloy with 0.3% Cu (mass fraction) were studied using optical microscope, scanning electron microscope(SEM), transmission electron microscope(TEM) and tensile tester. The results indicate that the phase constituents in the as-cast microstructure are Mg2Si, Si, Al5Cu2Mg8Si6, Al5FeSi, α-Al(MnCrFe)Si and CuAl2. During the following homogenization, CuAl2, Al5Cu2Mg8Si6 and Mg2Si phases are almost completely dissolved, and Al5FeSi transforms to α-Al(MnCrFe)Si particles. After rolling, the phase constituents in the alloy change less except the precipitation of Mg2Si particles, and the precipitation behavior of Mg2Si strongly depends on the thermomechanical conditions. Cu addition significantly increases the paint-bake response of 6022 alloy by facilitating the formation of β" phase. Therefore, the tensile strength of 6022 alloy with 0.3% Cu is higher than that of 6022 alloy without Cu after paint-bake cycle.

  13. Tribological Properties of the Fe-Al-Cr Alloyed Layer by Double Glow Plasma Surface Metallurgy

    Science.gov (United States)

    Luo, Xixi; Yao, Zhengjun; Zhang, Pingze; Zhou, Keyin; Wang, Zhangzhong

    2016-09-01

    A Fe-Al-Cr alloyed layer was deposited onto the surface of Q235 low-carbon steel via double glow plasma surface metallurgy (DGPSM) to improve the steel's wear resistance. After the DGPSM treatment, the Fe-Al-Cr alloyed layer grown on the Q235 low-carbon steel was homogeneous and compact and had a thickness of 25 µm. The layer was found to be metallurgically adhered to the substrate. The frictional coefficient and specific wear rate of the sample with a Fe-Al-Cr alloyed layer (treated sample) were both lower than those of the bare substrate (untreated sample) at the measured temperatures (25, 250 and 450 °C). The results indicated that the substrate and the alloyed layer suffered oxidative wear and abrasive wear, respectively, and that the treated samples exhibited much better tribological properties than did the substrate. The formation of Fe2AlCr, Fe3Al(Cr), FeAl(Cr), Fe(Cr) sosoloid and Cr23C6 phases in the alloyed layer dramatically enhanced the wear resistance of the treated sample. In addition, the alloyed layer's oxidation film exhibited a self-healing capacity with lubrication action that also contributed to the improvement of the wear resistance at high temperature. In particular, at 450 °C, the specific wear rate of treated sample was 2.524 × 10-4 mm3/N m, which was only 45.2% of the untreated sample.

  14. Standard Specification for Electric Fusion-Welded Ni-Cr-Co-Mo Alloy (UNS N06617), Ni-Fe-Cr-Si Alloys (UNS N08330 and UNS N08332), Ni-Cr-Fe-Al Alloy (UNS N06603), Ni-Cr-Fe Alloy (UNS N06025), and Ni-Cr-Fe-Si Alloy (UNS N06045) Pipe

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2014-01-01

    Standard Specification for Electric Fusion-Welded Ni-Cr-Co-Mo Alloy (UNS N06617), Ni-Fe-Cr-Si Alloys (UNS N08330 and UNS N08332), Ni-Cr-Fe-Al Alloy (UNS N06603), Ni-Cr-Fe Alloy (UNS N06025), and Ni-Cr-Fe-Si Alloy (UNS N06045) Pipe

  15. Influence of titanium content on wear resistance of electrolytic low-titanium eutectic Al-Si piston alloys

    OpenAIRE

    Yan Shuqing; Xie Jingpei; Wang Jiefang

    2008-01-01

    The wear resistance of six kinds of the electrolytic low-titanium eutectic Al-Si piston alloys with various Ti content ranging from 0.00wt.% to 0.21wt.% has been studied. A new method of adding Ti is adopted in the electrolytic low-titanium aluminum alloy ingots. The electrolytic low-titanium eutectic Al-Si piston alloys are produced by remelting the electrolytic low-titanium aluminum alloy, crystal silicon, pure magnesium, Al-50%Cu and Al-10%Mn master alloy. The wear experiments are conducte...

  16. Effect of rare earth elements on the microstructure of Mg-Al alloys

    Directory of Open Access Journals (Sweden)

    T. Rzychoń

    2006-04-01

    Full Text Available Purpose: The automotive use of magnesium is currently restricted to low-temperature structural components. Rare earth additions such as Ce, Nd, La and Pr are known to improve the creep performance. The aim of the research was to determine the effect of rare earths elements on the as-cast microstructure of magnesium alloys containing 4 wt% aluminum.Design/methodology/approach: The study was conducted on Mg-4Al-2RE (AE42 and a new Mg-4Al-4RE (AE44 alloys in the as-cast condition. The microstructure was characterized by optical microscopy (Olympus GX-70 and a scanning electron microscopy (Hitachi S3400 equipped with an X-radiation detector EDS (VOYAGER of NORAN INSTRUMENTS. The phase identification of these alloys was identified by X-ray diffraction (JDX-75.Findings: The microstructure of AE42 alloy consists of α-Mg solid solution with divorced eutectic Mg17Al12 + α-Mg, RE-rich phases and Mn-rich phase. The increase of RE contents from 2 wt% to 4 wt% leads to a change of microstructure of these alloys. In AE44 alloy was observed globular, lamellar and acicular precipitations of Al11RE3 and Al3RE phases. Moreover, there was found globular Mn-rich phase existence, but the Mg17Al12 phase was not observed.Research limitations/implications: The increase of RE content to 4 wt% caused the formation of new phases in the microstructure and prevented the formation Mg17Al12 phase. These factors can improve the creep resistance of the Mg-Al-RE alloys. The future research will contain creep tests and microstructural investigations of cast and die-cast alloys using TEM microscopy.Practical implications: The improvement of creep resistance of Mg-Al alloys can cause their application in automotive industry on the elevated-temperature structural components (above 150 °C. Results of investigation may be useful for preparing die casting technology of the Mg-Al-RE alloys.Originality/value: paper includes the results of microstructural investigations of new AE44

  17. Interface structure and formation mechanism of diffusion-bonded joints of TiAl-based alloy to titanium alloy

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Vacuum diffusion bonding of a TiAl-based alloy (TAD) to a titanium alloy (TC2) was carried out at 1 273 K for 15~120 min under a pressure of 25 MPa. The kinds of the reaction products and the interface structures of the joints were investigated by SEM, EPMA and XRD. Based on this, a formation mechanism of the interface structure was elucidated. Experimental and analytical results show that two reaction layers have formed during the diffusion bonding of TAD to TC2. One is Al-rich α(Ti)layer adjacent to TC2,and the other is (Ti3Al+TiAl)layer adjacent to TAD,thus the interface structure of the TAD/TC2 joints is TAD/(Ti3Al+TiAl)/α(Ti)/TC2.This interface structure forms according to a three-stage mechanism,namely(a)the occurrence of a single-phase α(Ti)layer;(b)the occurrence of a duplex-phase(Ti3Al+TiAl)layer;and(c)the growth of the α(Ti)and (Ti3Al+TiAl)layers.

  18. The impact of major alloying elements and refiner on the SDAS of Al-Si-Cu alloy; Der Einfluss von Hauptlegierungselementen und Kornfeinern auf den sekundaeren Dendritenarmabstand der Al-Si-Cu-Legierung

    Energy Technology Data Exchange (ETDEWEB)

    Djurdjevic, Mile; Byczynski, Glenn [Nemak Europe GmbH, Frankfurt am Main (Germany). Frankfurt Airport Center 1; Pavlovic, Jelena [Magdeburg Univ. (Germany). Inst. fuer Fertigungstechnik und Qualitaetssicherung

    2009-02-15

    This paper investigates the effect of some major alloying elements (silicon and copper) and the effect of grain refiner (titanium boride) on the size of the secondary dendrite arm spacing (SDAS) in series of Al-Si-Cu alloys. It has been shown that both silicon and copper have significant influence on this solidification parameter. The addition of grain refining master alloys to aluminium alloys is common practice in many commercial foundries aiming to reduce the grain size of Al-Si alloys. However, it was shown in the present paper that master alloy based on TiB had an unexpected impact on the SDAS, decreasing the size of SDAS. In addition, there is a minimum of SDAS corresponding to the presence of 0.12 wt% of titanium in Al-Si alloy. Such findings could have important implications for Al-Si alloys in particular, due to their wide spread applications in the automotive industry. (orig.)

  19. SYNTHESIS AND CHARECTERIZATION OF AlFeCrNi FOUR COMPONENT HIGH ENTROPY ALLOY BY MECHANICAL ALLOYING

    Directory of Open Access Journals (Sweden)

    P.B.C RAO

    2011-05-01

    Full Text Available The elemental powders of Al,Fe,Ni and Cr are taken with high purity and are mechanically alloyed(MA to produce the High-Entropy Alloy. The samples are taken at regular intervals of 5,10,15,20 hr. These samples are characterized by X-Ray Diffraction (XRD technique. The further analysis of X-Ray Diffraction (XRD patterns for crystallite size and strain is done. The series of transformations were studied by plotting intensity versus 2Ө.The high entropy alloy was synthesized successfully having a single-phase solid solution. The alloy has a Body Centered Cubic (BCC crystal structure and a lattice parameter of 2.8952Ao with a residual strain of 0.772%.

  20. Age hardening characteristics and mechanical behavior of Al-Cu-Li-Zr-In alloys

    Science.gov (United States)

    Wagner, John A.

    1989-01-01

    An investigation was conducted to determine the age-hardening response and cryogenic mechanical properties of superplastic Al-Cu-Li-Zr-In alloys. Two alloys with compositions Al-2.65Cu-2.17Li-O.13Zr (baseline) and Al-2.60Cu-2.34Li-0.16Zr-0.17In were scaled-up from 30 lb permanent mold ingots to 350 lb DC (direct chill) ingots and thermomechanically processed to 3.2 mm thick sheet. The microstructure of material which contained the indium addition was partially recrystallized compared to the baseline suggesting that indium may influence recrystallization behavior. The indium-modified alloy exhibited superior hardness and strength compared to the baseline alloy when solution-heat-treated at 555 C and aged at 160 C or 190 C. For each alloy, strength increased and toughness was unchanged or decreased when tested at - 185 C compared to ambient temperature. By using optimized heat treatments, the indium-modified alloy exhibited strength levels approaching those of the baseline alloy without deformation prior to aging. The increase in strength of these alloys in the T6 condition make them particularly attractive for superplastic forming applications where post-SPF parts cannot be cold deformed to increase strength.

  1. Mechanical Responses of Superlight β-Based Mg-Li-Al-Zn Wrought Alloys under Resonance

    Science.gov (United States)

    Song, Jenn-Ming; Lin, Yi-Hua; Su, Chien-Wei; Wang, Jian-Yih

    2009-05-01

    To extend the application of lightweight Mg alloys in the automotive industry, this study suggests a β-based Mg-Li alloy (LAZ1110) with superior vibration fracture resistance by means of material design. In the cold-rolled state, a strengthened β matrix by the additions of Al and Zn, as well as intergranular platelike α precipitates, which are able to stunt the crack growth, contributes to a comparable vibration life with commercial Mg-Al-Zn alloys under a similar strain condition.

  2. Fracture toughness of TiAl-Cr-Nb-Mo alloys produced via centrifugal casting

    Directory of Open Access Journals (Sweden)

    A. Brotzu

    2012-10-01

    Full Text Available Fracture toughness of a TiAl base intermetallic alloy has been investigated at room temperature. The Ti-48Al-2.5Cr-0.5Nb-2Mo (at. % alloy produced via centrifugal casting exhibits fine nearly lamellar microstructures, consisting mainly of fine lamellar grains, together with a very small quantity of residual β phases along lamellar colony boundaries. In order to determine the alloy fracture toughness compact tension specimens were tested and the results were compared with those available in literature.

  3. Effect of Yttrium Addition on Glass Forming Ability of ZrCuAlSi Alloy

    International Nuclear Information System (INIS)

    The effect of yttrium addition on glass formation of a ZrCuAlSi alloy is investigated. The maximum diameter 8mm of the glassy rods for (Zr46.3Cu43.3Al8.9Si1.5)100−xYx alloy with x = 2.5 is obtained by copper mould casting. Apparent enhancement of the glass formation ability is found with addition of yttrium, mainly due to the purification of the alloy melt and the suppression of formation of the primary phases by yttrium. (condensed matter: structure, mechanical and thermal properties)

  4. Surface interactions and tribochemistry in boundary lubrication of hypereutectic Al-Si alloys. Poster

    OpenAIRE

    Jiménez Ballesta, Ana Eva; Morina, Ardian; Neville, Anne; Bermúdez Olivares, María Dolores

    2008-01-01

    Al-Si alloys are characterized with 3.3.- miniSIMS DEPTH PROFILES a range of properties which make them potential materials to substitute cast iron in automotive engines. The formation of polyphosphate films on Al-Si alloys would indicate the potential use of ZDDP in lubrication of these alloys and hence facilitate their use as replacement materials for cast iron. It has been shown that the addition of MoDTC assists ZDDP to reduce friction and wear of hy...

  5. Low-field magnetic entropy changes in (Gd1-xYx)3Al2 alloys

    Institute of Scientific and Technical Information of China (English)

    HAN Zhida; QIAN Bin; ZHANG Ping; JIANG Xuefan; WANG Dunhui; CHEN Jie; FENG Jinfu; DU Youwei

    2011-01-01

    The effects of Y substitution on the magnetic properties and magnetocaloric effect of (Gd1-xYx)3Al2 (x=0-0.3) alloys were investigated by X-ray diffraction and magnetization measurements. All samples crystallized in single phase with Zr3Al2-type tetragonal structure.The lattice parameters and magnetic transition temperature decreased obviously with increasing Y content. The magnetic entropy change and refrigerant capacity of these alloys were calculated. The adjustable transition temperature and favorable properties of magnetocaloric effect made these alloys potential candidate as magnetic refrigerant in the temperature range of 190-290 K.

  6. Characterization of a copper-modified Zn-Al eutectoid alloy

    International Nuclear Information System (INIS)

    This work presents the results of studies performed on an eutectoid Zn-Al alloy with small additions of Cu. It is well known that the microstructure and mechanical properties of an alloy depend on its thermal and mechanical history. This alloy was subjected to different heat treatments and rolling at 250 oC. The microstructure was analyzed by scanning electron microscopy, the composition of the phases present was specified by microprobe and the phase transformation temperatures were determined by DSC. Mechanical tests, rate-of-corrosion tests with sea water and X-ray diffractometry were also performed. With reference to eutectoid Zn-Al alloys with less Cu, the mechanical resistance increases, the phase transformation temperatures are different and the τ 'phase appears after a longer annealing time (96 hs). The microstructures are characteristic of the thermomechanical treatments performed. The alloy show improved corrosion resistance (3 MPY) (Author)

  7. Influence of Al on the magnetostriction of Fe-Ga polycrystal alloys under compressive stress

    Institute of Scientific and Technical Information of China (English)

    Long-long Liao; Mei-ling Fang; Jie Zhu; Ji-heng Li; Jian Wang

    2014-01-01

    Fe80Ga20-xAlx (x=0, 6, 9, 14) ingots were prepared from high purity elements using a vacuum induction system. X-ray diffraction patterns show that the alloys are A2 disordered structures. The influence of the partial substitution of Ga in Fe-Ga alloys with Al on their magnetostrictive properties was investigated, and the effects of different heat treatment conditions on the magnetostriction and microstructure of the alloy rods were also examined. The saturation magnetostriction value of Fe80Ga20 can reach to 240 × 10-6 under a compressive stress of 20 MPa. The Fe80Ga11Al9 alloy has many good properties, such as low hysteresis, high linearity of the magnetostriction curve, and low saturated magnetic field, which make it a potential candidate for magnetostrictive actuator and transducer applications. It is found that sub-grains have little influence on the magnetostriction of Fe-Ga alloys.

  8. Effect of Ca addition on the corrosion behavior of Mg-Al-Mn alloy

    Science.gov (United States)

    Yang, Jiang; Peng, Jian; Nyberg, Eric A.; Pan, Fu-sheng

    2016-04-01

    The microstructures and corrosion resistance of magnesium-5 wt% aluminum-0.3 wt% manganese alloys (Mg-Al-Mn) with different Ca additions (0.2-4 wt%) were investigated. Results showed that with increasing Ca addition, the grain of the alloys became more refined, whereas the corrosion resistant ability of the alloys initially increased and then decreased. The alloy with 2 wt% Ca addition exhibited the best corrosion resistance, attributed to the effect of the oxide film and (Mg,Al)2Ca phases which were discontinuously distributed on the grain boundaries. These phases acted as micro-victims, they preferentially corroded to protect the α-Mg matrix. The oxide film formed on the alloy surface can hinder the solution further to protect the α-Mg matrix.

  9. Room temperature deformation of in-situ grown quasicrystals embedded in Al-based cast alloy

    Directory of Open Access Journals (Sweden)

    Boštjan Markoli

    2013-12-01

    Full Text Available An Al-based cast alloy containing Mn, Be and Cu has been chosen to investigate the room temperature deformation behavior of QC particles embedded in Al-matrix. Using LOM, SEM (equipped with EDS, conventional TEM with SAED and controlled tensile and compression tests, the deformation response of AlMn2Be2Cu2 cast alloy at room temperature has been examined. Alloy consisted of Al-based matrix, primary particles and eutectic icosahedral quasicrystalline (QC i-phase and traces of Θ-Al2Cu and Al10Mn3. Tensile and compression specimens were used for evaluation of mechanical response and behavior of QC i-phase articles embedded in Al-cast alloy. It has been established that embedded QC i-phase particles undergo plastic deformation along with the Al-based matrix even under severe deformation and have the response resembling that of the metallic materials by formation of typical cup-and-cone feature prior to failure. So, we can conclude that QC i-phase has the ability to undergo plastic deformation along with the Al-matrix to greater extent contrary to e.g. intermetallics such as Θ-Al2Cu for instance.

  10. Phase transformation behaviors and shape memory effects of TiNiFeAl shape memory alloys

    Institute of Scientific and Technical Information of China (English)

    Li Xiao; Fushun Liu; Huibin Xu

    2007-01-01

    Measurements of electrical resistivity, X-ray diffraction, and tensile test at room temperature and -196℃ were performed to investigate the effects of Al addition substituting Ni on the phase transformation behaviors, the mechanical properties, and the shape memory effects of Ti50Ni47Fe2Al1 and Ti50Ni46.5Fe2.5Al1 alloys. It is found that 1at% Al addition dramatically decreases the martensitic start transformation temperature and expands the transformation temperature range of R-phase for TiNiFeAl alloys. The results of tensile test indicate that 1at% Al improves the yield strength of Ti50Ni47Fe2Al1 and Ti50Ni46.5Fe2.5Al1 alloys by 40% and 64%, but decreases the plasticity to 11% and 12% from 26% and 27% respectively. Moreover, excellent shape memory effect of 6.6% and 7.5% were found in Ti50Ni47Fe2Al1 and Ti50Ni46.5Fe2.sAl1 alloys, which results from the stress-induced martensite transformation from the R-phase.

  11. Diffusional transport and predicting oxidative failure during cyclic oxidation of beta-NiAl alloys

    Science.gov (United States)

    Nesbitt, J. A.; Vinarcik, E. J.; Barrett, C. A.; Doychak, J.

    1992-01-01

    Nickel aluminides (NiAl) containing 40-50 at. percent Al and up to 0.1 at. percent Zr have been studied following cyclic oxidation at 1200, 1300, 1350 and 1400 C. The selective oxidation of aluminum resulted in the formation of protective Al2O3 scales on each alloy composition at each temperature. However, repeated cycling eventually resulted in the gradual formation of less protective NiAl2O4. The appearance of the NiAl2O4, signaling the end of the protective scale-forming capability of the alloy, was related to the presence of gamma-prime-(Ni3Al) which formed as a result of the loss of aluminum from the sample. A simple methodology is presented to predict the protective life of beta-NiAl alloys. This method predicts the oxidative lifetime due to aluminum depletion when the aluminum concentration decreases to a critical concentration. The time interval preceding NiAl2O4 formation (i.e., the lifetime based on protective Al2O3 formation) and predicted lifetimes are compared and discussed. Use of the method to predict the maximum use temperature for NiAl-Zr alloys is also discussed.

  12. Selection of heat treatment condition of the Mg-Al-Zn alloys

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2009-02-01

    Full Text Available Purpose: Main aim of this paper are results of the optimization of heat treatment conditions, which are temperature and heating time during solution heat treatment or ageing as well the cooling rate after solution treatment for MCMgAl12Zn1, MCMgAl9Zn1, MCMgAl6Zn1, MCMgAl3Zn1 cast magnesium alloys.Design/methodology/approach: The following results concern mechanical properties especially hardness.Findings: The different heat treatment kinds employed contributed to the improvement of mechanical properties of the alloy.Research limitations/implications: According to the alloys characteristic, the applied cooling rate and alloy additions seems to be a good compromise for mechanical properties, nevertheless further tests should be carried out in order to examine different cooling rates and parameters of solution treatment process and aging process.Practical implications: Generally magnesium alloys are applied in motor industry and machine building, but they find application in a helicopter production, planes, disc scanners, a mobile telephony, computers, bicycle elements, household and office equipment, radio engineering and an air - navigation, in chemical, power, textile and nuclear industrial, etc.Originality/value: Contemporary materials should possess high mechanical properties, physical and chemical, as well as technological ones, to ensure long and reliable use. The above mentioned requirements and expectations regarding the contemporary materials are met by the non-ferrous metals alloys used nowadays, including the magnesium alloys.

  13. Structure and corrosion resistance of aluminium AlMg2.5; AlMg5Mn and AlZn5Mg1 alloys

    Directory of Open Access Journals (Sweden)

    J. Szewczenko

    2010-07-01

    Full Text Available Purpose: The aim of the work was the evaluation of corrosion resistance and structure of aluminium AlMg2.5; AlMg5Mn and AlZn5Mg1 alloys.Design/methodology/approach: The corrosion resistance tests of investigated alloys were carried out by means of potentiodynamic method registering anodic polarization curves in 3.5% NaCl solution at room temperature. Registering anodic polarization curves was conducted at the potential rate equal to 1mV/s. As the reference electrode was used saturated calomel electrode (SCE and the auxiliary electrode was platinum electrode. Mechanical properties were evaluated on the basis of Vickers hardness test. The test was realized with the use of Hauser hardness tester. The observations of the surface morphology after corrosive tests were carried out using Digital Scanning Electron Microscope DSM 940 OPTON.Findings: The investigations of corrosion resistance of examined aluminium alloys shows that the highest corrosion resistance in 3.5% NaCl solution was observed for AlZn5Mg1 aluminium alloy.Practical implications: The obtained results can be used for searching the appropriate way of improving the corrosion resistance of analysed alloys because better corrosion resistance, lightweight of aluminium and its alloys makes them as most attractive for the steel replacement in shipbuilding.Originality/value: The corrosion behaviour in chloride solution of AlMg2.5; AlMg5Mn and AlZn5Mg1 alloys was investigated.

  14. Study on the Formation Mechanism of the Solid Siliconized Layer on Ti-48Al Alloy

    Institute of Scientific and Technical Information of China (English)

    MAXiao-xia; LIANGWei; ZHAOXing-guo; SHIJu-yan; BIANLi-ping

    2004-01-01

    The microstructures of the siliconied specimens of Ti-48Al alloy were analyzed by SEM equipped with XEDS.The specimens were pack siliconized with the two different cementations,15%Si+85% Al2O3 and 15%Si+85%ZrO2.The results show that a composite siliconized layer is formed on the surface of the Tial alloy.The outer layer is the continuous Al2O3 where a lot of Si particles adhered;the inner layer is most of Ti5Si3 with amount of Al2O3 particles dispersed in.It was deduced that the Al2O3 in the cementation layer is formed by the Al atoms in the TiAl substrate react with the residual O in the fumace and in the TiAl substrate.

  15. Examination of the influence of heat treatment on the properties of Al-Si alloys

    Energy Technology Data Exchange (ETDEWEB)

    Vuksanovic, D.; Rakocevic, S. [Faculty of Metallurgy, Podgorica (RS); Markovic, S. [Faculty of Technology and Metallurgy, Belgrade (RS); Petrovic, T. [Institute ' Kirilo Savic' , Belgrade (RS); Kovacevic, K. [Institute for Ferrous Metallurgy (RS); Tripkovic, S. [H.K. Petar Drapsin, Mladenovac (RS)

    2007-08-15

    In this paper the influence of heat treatment on the structural and mechanical properties of Al-Si alloys was investigated. Silicon content in the examined alloys was in the range 11 to 14%, the contents of the other alloying elements were in the standard range but all alloys were modified with strontium. The regime of the applied heat treatment was quenching (520 C/6h - cooling in water) + aging (205oC/7h - air cooling). The examinations were carried out at room temperature as well as at 250 C and 300 C. The obtained results showed a positive influence of the applied heat treatment on the mechanical properties of the examined alloys. The improvement of the mechanical properties can be considered as a consequence of a redistribution and change of morphology of the phases present in the structure of the alloys. (orig.)

  16. Composite strengthening of oxidation and oxygen embrittlement resistant Nb-Ti-Al-Cr-Hr alloys

    International Nuclear Information System (INIS)

    Historically, niobium base alloys have been of interest because they have useful strength in the temperature regime where Ni and Co base alloys begin to show incipient melting (2300-2400 degrees F.). Catastrophic oxidation and oxygen embrittlement, however, have severely limited the use of commercially available niobium base alloys for aircraft jet engine applications, although silicide coatings have been used with some success to provide protection. Recently, it has been shown that Nb-Ti-Al-Cr-Hf alloys have attractive oxidation and oxygen embrittlement resistance. However, these alloys have relatively low strength. This paper reports that it was the purpose of this study to add strength to the alloys that have shown attractive oxidation and oxygen embrittlement resistance by the use of composite technology

  17. Application of silicocalcium in Mg-6Al-0.5Mn alloy

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The mechanical properties of magnesium alloys at both ambient and elevated temperatures can be improved with the existence of Mg2Si phase in the matrix. However, these properties can be deteriorated if the Mg2Si phase is of coarse Chinese script type. Effects of the silicocalcium addition on the microstructure and properties of an Mg-6Al-0.5Mn alloy (AM60) were studied. The microstructure of the alloy with the addition of silicocalcium is featured with dispersedly distributed small polygonal type Mg2Si phases. The microhardness, tensile strength,percentage elongation and toughness of as-cast AM60+1.0Si-Ca alloy are 20%, 13.3%, 28.5% and 50% higher than these of AM60 alloy respectively. Further corrosion measurements showed that the silicocalcium-modified AM60 alloy increases the corrosion potential by 0.04V and decreases the lost weight corrosion rate by 45%.

  18. Influence of silicon concentration on linear contraction process of Al-Si binary alloy

    OpenAIRE

    J. Mutwil; Kujawa, K.; Marczewski, P.; P. Michajłow

    2008-01-01

    Investigations of shrinkage phenomena during solidification and cooling of aluminium and aluminium-silicon alloys (AlSi5, AlSi7, AlSi9, AlSi11, AlSi12.5, AlSi18, AlSi21) have been conducted. A vertical shrinkage rod casting with circular cross-section (constant or fixed: tapered) has been used as a test sample. By constant cross-section a test channel mould was parted and allowed a constrained contraction to examine. No parted test channel mould was tapered and allowed an unconstrained contra...

  19. In-situ weld-alloying plasma arc welding of SiCp/Al MMC

    Institute of Scientific and Technical Information of China (English)

    LEI Yu-cheng; YUAN Wei-jin; CHEN Xi-zhang; ZHU Fei; CHENG Xiao-nong

    2007-01-01

    Plasma arc welding was used to join SiCp/Al composite with titanium as alloying filler material. Microstructure of the weld was characterized by an optical microscope. The results show that the harmful needle-like phase Al4C3 is completely eliminated in the weld of SiCp/Al metal matrix composite(MMC) by in-situ weld-alloying/plasma arc welding with titanium as the alloying element. The wetting property between reinforced phase and Al matrix is improved, a stable weld puddle is gotten and a novel composite-material welded joint reinforced by TiN, AlN and TiC is produced. And the tensile-strength and malleability of the welded joints are improved effectively because of the use of titanium.

  20. Study of thermodynamic properties of Pu-Al alloys in eutectic LiCl-KCl

    International Nuclear Information System (INIS)

    Pyrochemical separation processes are considered as a promising alternative to the hydrometallurgical methods. A technique developed in ITU is based on electrochemical reduction of actinides on an Al cathode in molten salts. This work is focused on chemical characterisation and determination of thermodynamic properties of Pu-Al alloys. The alloys are formed on a solid Al electrode during Pu electrodeposition in molten LiCl-KCl Eutectic. A carbo-chlorination was applied to convert PuO2 added to the molten salt in order to produce a LiCl-KCl-PuCl3 (∼2 wt.%). It was proven, by electrochemical measurements, that the salt contained pure PuCl3 without impurities. Pu-Al alloy properties were studied in the temperature range of 400 - 550 deg. C by electrochemical techniques. Cyclic voltammetry showed one reduction step of Pu3+ on inert W electrode (Pu3+/Pu0). On reactive aluminium electrode, reduction of Pu3+ to Pu0 occurs at more positive potential due to the formation of Pu-Al intermetallic compounds. Open Circuit Potentiometric (OCP) measurements, after depositions of Pu metal onto the Al electrode by short galvanic electrolysis, were used to identify Pu-Al intermetallic compounds. The curves obtained after OCP measurements exhibits 6 plateaus which is in agreement with the Pu-Al phase diagram, containing 5 compounds stable at working temperature range. The thermodynamic properties of the Pu-Al alloys (ΔG, ΔH, ΔS) were deduced from those curves by e.m.f. measurements. Pu-Al deposits were obtained by galvano-static electrolyses on Al plates. XRD and SEM analysis revealed a mixture of PuAl3 and PuAl4 alloys. (authors)

  1. Interaction between γ-TiAl alloy and zirconia

    Institute of Scientific and Technical Information of China (English)

    Liu Aihu; Li Bangsheng; Nan Hai; Sui Yanwei; Guo Jingjie; Fu Hengzhi

    2008-01-01

    A study on the interaction between TiAI alloy and zirconia was carried out in argon atmosphere. The rnicrographic observations of the cross-section perpendicular to the interface were obtained using a scanning electron microscope with a dedicated energy dispersive spectrometer (SEM/EDS). The results showed that firstly TiAI alloy spreads on the ceramic surface, and then infiltrates into the pores between ceramic particles accompanied by a chemical reaction. The whole ceramic mold is broken into tiny blocks. A multiple fission reaction mechanism was developed to explain the interaction between TiAI alloy and zirconia.

  2. Local formation of a Heusler structure in CoFe-Al alloys

    Science.gov (United States)

    Wurmehl, S.; Jacobs, P. J.; Kohlhepp, J. T.; Swagten, H. J. M.; Koopmans, B.; Maat, S.; Carey, M. J.; Childress, J. R.

    2011-01-01

    We systematically study the changes in the local atomic environments of Co in CoFe-Al alloys as a function of Al content by means of nuclear magnetic resonance. We find that a Co2FeAl Heusler type structure is formed on a local scale. The observed formation of a highly spin-polarized Heusler compound may explain the improved magnetotransport properties in CoFe-Al based current-perpendicular-to-the-plane spin-valves.

  3. Effects of alloying elements on elastic properties of Al by first-principles calculations

    Directory of Open Access Journals (Sweden)

    Wang J.

    2014-01-01

    Full Text Available The effects of alloying elements (Co, Cu, Fe, Ge, Hf, Mg, Mn, Ni, Si, Sr, Ti, V, Y, Zn, and Zr on elastic properties of Al have been investigated using first-principles calculations within the generalized gradient approximation. A supercell consisting of 31 Al atoms and one solute atom is used. A good agreement is obtained between calculated and available experimental data. Lattice parameters of the studied Al alloys are found to be depended on atomic radii of solute atoms. The elastic properties of polycrystalline aggregates including bulk modulus (B, shear modulus (G, Young’s modulus (E, and the B/G ratio are also determined based on the calculated elastic constants (cij’s. It is found that the bulk modulus of Al alloys decreases with increasing volume due to the addition of alloying elements and the bulk modulus is also related to the total molar volume (Vm and electron density (nAl31x with the relationship of nAl31x=1.0594+0.0207√B/Vm. These results are of relevance to tailor the properties of Al alloys.

  4. Microstructure and mechanical properties of hypereutectic Al-Fe alloys prepared by semi-solid formation

    Directory of Open Access Journals (Sweden)

    Liu Bo

    2011-11-01

    Full Text Available The effects of alloying elements, electromagnetic stirring, reheating and semi-solid formation on the microstructure and mechanical properties of Al-Fe alloys prepared by semi-solid formation were studied. It was found that alloying elements and electromagnetic stirring can alter the morphology and growth mode of the iron-rich phase in Al-Fe alloys; and effectively refine the primary Al3Fe phase. In contrast to the microstructure obtained in conventional casting, the Al3Fe phase becomes thin short rod-like instead of thick needle-like; and the dendritic grain structure almost disappears in the semi-solid formation. The Al3Fe phase can be further refined through being dissolved or fused during subsequent reheating. It was also found that the larger extrusion ratio of semi-solid formation causes a greater crushing effect and therefore the Al3Fe phase is more refined and has more uniform distribution. Moreover, Al-Fe alloys prepared by semi-solid formation exhibit excellent mechanical properties at both room and high temperatures.

  5. Electrochemical deposition and characterization of Zn-Al layered double hydroxides (LDHs) films on magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Fengxia; Liang, Jun, E-mail: jliang@licp.cas.cn; Peng, Zhenjun; Liu, Baixing

    2014-09-15

    Highlights: • Zn-Al LDHs film was prepared on AZ91D Mg alloy by electrochemical deposition. • The Zn-Al LDHs film was uniform and dense with some small flaws and cracks. • The Zn-Al LDHs film had high adhesion and good corrosion protection to Mg alloy. - Abstract: A zinc-aluminum layered double hydroxides (Zn-Al LDHs) film was prepared on AZ91D magnesium (Mg) alloy substrate by electrochemical deposition method. The characteristics of the film were investigated by X-ray diffraction (XRD), Fourier transform infrared (FT-IR) and scanning electronic microscope (SEM). It was found that the electrodeposited film was composed of crystalline Zn-Al LDHs with nitrate intercalation. The Zn-Al LDHs film was uniform and dense though there also presented some small flaws and cracks. The cross cut tape test showed that the film adhered well to the substrate. Polarization and EIS measurements revealed that the LDHs coated Mg alloy had better corrosion resistance compared to that of the uncoated one in 3.5 wt.% NaCl solution, indicating that the Zn-Al LDHs film could effectively protect Mg alloy from corrosion.

  6. Evaluation of Pb-17Li compatibility of ODS Fe-12Cr-5Al alloys

    Science.gov (United States)

    Unocic, Kinga A.; Hoelzer, David T.

    2016-10-01

    The Dual Coolant Lead Lithium (DCLL: eutectic Pb-17Li and He) blanket concept requires improved Pb-17Li compatibility with ferritic steels in order to demonstrate acceptable performance in fusion reactors. As an initial step, static Pb-17at.%Li (Pb-17Li) capsule experiments were conducted on new oxide dispersion strengthened (ODS) FeCrAl alloys ((1) Y2O3 (125Y), (2) Y2O3 + ZrO2 (125YZ), (3) Y2O3 + HfO2 (125YH), and (4) Y2O3 + TiO2 (125YT)) produced at ORNL via mechanical alloying (MA). Tests were conducted in static Pb-17Li for 1000 h at 700 °C. Alloys showed promising compatibility with Pb-17Li with small mass change after testing for 125YZ, 125YH and 125YT, while the 125Y alloy experienced the highest mass loss associated with some oxide spallation and subsequent alloy dissolution. X-ray diffraction methods identified the surface reaction product as LiAlO2 on all four alloys. A small decrease (∼1 at.%) in Al content beneath the oxide scale was observed in all four ODS alloys, which extended 60 μm beneath the oxide/metal interface. This indicates improvements in alloy dissolution by decreasing the amount of Al loss from the alloy. Scales formed on 125YZ, 125YH and 125YT were examined via scanning transmission electron microscopy (S/TEM) and revealed incorporation of Zr-, Hf-, and Ti-rich precipitates within the LiAlO2 product, respectively. This indicates an inward scale growth mechanism. Future work in flowing Pb-17Li is needed to further evaluate the effectiveness of this strategy in a test blanket module.

  7. Effect of Sr on forming properties of Al-Mg-Si based alloy sheets

    Institute of Scientific and Technical Information of China (English)

    LU Guang-xi; CHEN Hai-jun; GUAN Shao-kang

    2006-01-01

    The effects of Sr element on the forming properties of the Al-Mg-Si based alloy sheets were studied by tensile test,metallograph, DSC, XRD, SEM and TEM. The results show that the tensile strength of aluminum alloy sheet added 0.033%(mass fraction)Sr increases comparing with that of free Sr. Simultaneously, the forming properties of sheets evidently increase, the elongation hardenability (n) and plastic strain ratio (r) and Erichsen number increase 27.8%, 11.1%, 10.8% and 12%, respectively,and the forming limit diagram increases evidently, too. The analysis shows that Sr is surface active element, which can refine grains of alloys, promote precipitation, reduce activation energy ofβ" phase, and lead the formation of α-(Al8Fe2Si) phase instead of β-(Al5FeSi) phase. As a result, the forming properties of the alloy sheet increase.

  8. Fe-Al alloy surface tension and expansion coefficient of the Monte Carlo simulation

    International Nuclear Information System (INIS)

    Using the new modified analytical EAM and the Monte Carlo method, and constructing a new system and surface, the liquid surface tension was calculated. According to a given temperature alloy free energy minima, the coefficient of linear expansion of the Fe-Al alloy is simulated. The method and the results discussed, we give the mathematical relationship between the liquid surface tension and the temperature of the three kinds of Fe-Al alloy. The results of the simulation are in good agreement with existing experimental data in the low temperature zone, however, the result is a little lower than the experimental results in the high temperature zone. So the calculation result shows that the Monte Carlo method is very effective in the Fe-Al alloy and the method is right and reliable here. (authors)

  9. Separated Eutectic Structure of Al-11 wt pct Si Alloy under Direct Magnetic Field

    Institute of Scientific and Technical Information of China (English)

    Yan WANG; Jiang JIANG; Zhonghua ZHANG; Xiufang BIAN

    2001-01-01

    An investigation has been made on the effect of a direct magnetic field on the structure of eutectic Al-11 wt pct Si alloy. At the superheated temperature of 750℃, a separated eutectic structure in the alloy occurs under the condition of the magnetic induction intensity up to 0.24 T. A great number of primary Si particles in the Al-11 wt pct Si alloy are segregated to the surface layer of the specimens. The microstructure of the alloy consists of primary Si particles in the surface layer and Al matrix in the inner part of the specimen. Moreover, the higher the superheated temperature, the more remarkable the segregation trend. The mechanism of the formation of separated eutectic has been discussed.

  10. Commercialization status of Ni{sub 3}Al-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

    1997-12-31

    The Ni{sub 3}Al-based alloys have been under development at the Oak Ridge National Laboratory (ORNL) and other research institutions in the United States and around the world for the last ten years. The incremental developments of composition, melting process, casting methods, property data, corrosion data, weldability development, and prototype component testing under production-like operating conditions have pushed the ORNL-developed Ni{sub 3}Al-based alloys closer to commercialization. This paper will present the highlights of incremental technical developments along with the approach and current status of commercialization. It is concluded that cast components are the primary applications of Ni{sub 3}Al-based alloys, and applications range from heat-treating fixtures of forging dies. It is also concluded that the commercialization process is accelerated when technology is licensed to an organization that can produce the alloy, has component manufacturing capability, and is also a user.

  11. A new high strength and high tolerance-resistance Al-Li alloy

    Institute of Scientific and Technical Information of China (English)

    YANG Shou-jie; LU Zheng; DAI Sheng-long; HAN Ya-fang; YAN Ming-gao

    2006-01-01

    In order to develop a new high strength and high tolerance-resistance Al-Li alloy which can be used in aerospace industry,the effects of microalloying elements such as Mg, Ag, Mn and Zn on the mechanical properties of Al-Cu-Li alloys were studied. The results show that the strengthening effects of Mg+Ag and Mg+Zn additions are higher than those of the individual Mg, Ag or Zn addition. The element Mn can also bring some extent strengthening effects on the alloys, but it has nothing to do with the other microalloying elements present or not. Finally, a new Al-Li alloy with Mg+Zn+Mn additions was developed, which possesses high strength and high tolerance-resistance promising properties for aerospace applications.

  12. Investigation of Microstructure in Solid State Welded Al-Cu-Li alloy

    Directory of Open Access Journals (Sweden)

    No Kookil

    2016-01-01

    Full Text Available Al-Li alloys have been extensively used in aerospace vehicle structure since the presence of lithium increases the modulus and reduce the density of the alloy. Especially the third generation Al-Cu-Li alloy shows enhanced fracture toughness at cryogenic temperatures so that the alloy has been used on the fuel tank of space launchers, like Super Lightweight External Tank of the Space Shuttle. Since the commercial size of the plate cannot accommodate the large tank size of the launcher, joining several pieces is required. However, lithium is highly reactive and its compounds can decompose with heat from conventional fusion welding and form different types of gases which result in formation of defects. In this study, the microstructure change is investigated after solid state welding process to join the Al-Cu-Li sheets with optical and transmission electron microscopic analysis of precipitates.

  13. Prediction and improvement of shrinkage porosity in TiAl based alloy

    Directory of Open Access Journals (Sweden)

    Gao Yong

    2011-02-01

    Full Text Available The present research has developed a novel investment casting process for ingot production of TiAl alloys through forming a small vertical temperature gradient on the mold. The advantage of this process is to guarantee that the castings solidify sequentially from bottom to top. The analysis of numerical simulation and experimental results showed that the shrinkage porosity of Ti-47Al-2Cr-2Nb alloy was significantly improved by forming a vertical temperature gradient of 3 ℃/mm on the mold, while the increase of pouring temperature and pressure on the molten alloys had no apparent effect on the reduction of shrinkage porosity. The critical value of the Niyama criterion that can reliably predict the shrinkage porosity in Ti-47Al-2Cr-2Nb alloy was identified by the comparison of experimental and simulated results.

  14. Three-dimensional characterization of pores in Ti-6Al-4V alloy

    Directory of Open Access Journals (Sweden)

    Márcia Regina Baldissera

    2011-03-01

    Full Text Available The direct three-dimensional characterization of opaque materials through serial sectioning makes possible to visualize and better quantify a material microstructure, using classical metallographic techniques coupled with computer-aided reconstruction. Titanium alloys are used as biomaterials for bone implants because of its excellent mechanical properties, biocompatibility and enhanced corrosion resistance. The Ti-6Al-4V alloy (in wt. (% with porous microstructure permits the ingrowths of new-bone tissues improving the fixation bone/implant. This is important to understand connectivity, morphology and spatial distribution of pores in microstructure. The Ti-6Al-4V alloy compacts were produced by powder metallurgy and sintered at three distinct temperatures (1250, 1400 and 1500 °C to obtain distinct microstructures in terms of residual porosity. The visualization of the reconstructed 3D microstructure provides a qualitative and quantitative analysis of the porosity of Ti6Al4V alloy (volume fraction and pore morphology.

  15. Blanch Resistant and Thermal Barrier NiAl Coating Systems for Advanced Copper Alloys

    Science.gov (United States)

    Raj, Sai V. (Inventor)

    2005-01-01

    A method of forming an environmental resistant thermal barrier coating on a copper alloy is disclosed. The steps include cleansing a surface of a copper alloy, depositing a bond coat on the cleansed surface of the copper alloy, depositing a NiAl top coat on the bond coat and consolidating the bond coat and the NiAl top coat to form the thermal barrier coating. The bond coat may be a nickel layer or a layer composed of at least one of copper and chromium-copper alloy and either the bond coat or the NiAl top coat or both may be deposited using a low pressure or vacuum plasma spray.

  16. Improvement on Hot Workability of γ-TiAl Base Alloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    γ-TiAl base alloys have potential usage in aerospace engine fortheir high specific strength. In order to improve their poor hot workability, a new approach of hot deformation processing was investigated. The starting microstructure of Ti-46.5Al-2.5V-1.0Cr (atom percent, %) alloy is fully lamellar (FL) microstructure. The near gamma (NG) microstructure can be obtained through Nickel microalloying and heat treatment at 1 150 ℃. The isothermal compression tests were conducted on both materials using MTS machine at temperatures of 950 ℃, 1 000 ℃, and 1 050 ℃, and the strain rates of 0.01, 0.1 and 1 s-1. Compared with the γ-TiAl alloy with FL microstructure, the Ni-bearing alloy with NG microstructure has better hot workability, such as enlarged hot workable region, decreased flow stresses, more uniform and finer deformed microstructure.

  17. The effective reinforcement of magnesium alloy ZK60A using Al2O3 nanoparticles

    International Nuclear Information System (INIS)

    ZK60A nanocomposite containing Al2O3 nanoparticle reinforcement (50 nm average size) was fabricated using solidification processing followed by hot extrusion. The nanocomposite exhibited similar grain size to the monolithic alloy, reasonable Al2O3 nanoparticle distribution, non-dominant (0 0 0 2) texture in the longitudinal direction, and 15% higher hardness than the monolithic alloy. Compared to the monolithic alloy (in tension), the nanocomposite exhibited lower yield strength (0.2%TYS) (−4%) and higher ultimate strength (UTS), failure strain, and work of fracture (WOF) (+13%, +170%, and +200%, respectively). Compared to the monolithic alloy (in compression), the nanocomposite exhibited lower yield strength (0.2%CYS) (−5%) and higher ultimate strength (UCS), failure strain, and WOF (+6%, +41%, and +43%, respectively). The effects of Al2O3 nanoparticle addition on the enhancement of tensile and compressive properties of ZK60A are investigated in this article.

  18. EET research on the Al-22%Si alloy under the action of electric pulses

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Based on the empirical electron theory of solids and molecules (EET), the phase valence electron structure parameters of Al-22%Si alloy are calculated, and the sensitivity of the bond network of Al-Si alloy melt to temperature (energy) and the effect of the sensitivity on the morphology are studied. The results show that the Si-Si clusters with larger nA in the slightly superheated Al-Si alloy melt supply the nucleation core to the primary silicon phase in the hypereutectic Al-22%Si alloy, and strongly generate the drag-like effect for the Al-Si clusters around them; that the variation of temperature significantly affects the stability of bonds of the core so that the solidified structure is changed; that the electric pulse applied to the alloy melt can irrecoverably alter the stability of Si-Si clusters, then the modifica- tion of the solidified structure morphology of alloys is generated; that the higher the energy of the electric pulse, the less stable the Si-Si clusters, and the more significant the electric pulse modification.

  19. Isothermal corrosion (γ'+γ) Ni3Al alloy in liquid zinc

    Institute of Scientific and Technical Information of China (English)

    WANG Wen-jun; LIN Jun-pin; WANG Yan-li; CHEN Guo-liang

    2006-01-01

    The isothermal corrosion testing and microscopic examination of Ni3Al alloy in liquid zinc containing small amounts of aluminum (mass fraction less than 0.2%) at 450 ℃ were carried out. The results show that the controlling mechanism of the dissolution reaction is diffusion through a boundary layer into liquid zinc. For two-phase alloy, Ni3Al alloy (γ'+γ), the interface between dissolving solid and liquid remains remarkably planar and the difference in dissolution of the two adjacent phases (γ'+γ) can not be experimentally observed. The boundaries between γ' phase and γ phase play no perceptible role in the dissolution of Ni3Al alloy in liquid zinc. The X-ray diffraction spectra of the diffusion layer confirm the presence of Ni5Zn21. The corrosion rate of the Ni3Al alloy in molten zinc was calculated to be approximately 2.6×10-3 g/(cm2-h), therefore the liquid zinc corrosion resistance of Ni3Al alloy is very weak.

  20. Study of the feasibility of producing Al-Ni intermetallic compounds by mechanical alloying

    Science.gov (United States)

    Mohammed, Kahtan S.; Naeem, Haider T.; Iskak, Siti Nadira

    2016-08-01

    Mechanical alloying (MA) was employed to synthesize Al-Zn-Mg-Cu alloys of high weight percentage of the nickel component from the elemental powders of constituents via high-energy ball milling. The mixed powders underwent 15 h of milling time at 350 rpm speed and 10: 1 balls/powder weight ratio. The samples were cold-compacted and sintered thereafter. The sintered compacts underwent homogenization treatments at various temperatures conditions and were aged at 120°C for 24 h (T6). The milled powders and heat-treated Al alloy products were characterized via X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS). The crystallite sizes and microstrains of the alloyed powder were estimated via measuring the broadening of XRD peaks using the Williamson-Hall equation. The results have revealed that optimum MA time of 15 h has led to the formation of Al-based solid solutions of Zn, Mg, Cu, and Ni. The outcomes showed that the Vickers hardness of the sintered Al-Zn-Mg-Cu compacts of Ni alloys was enhanced following aging at T6 tempering treatments. Higher compression strength of Al-alloys with the addition of 15% nickel was obtained next to the aging treatment.

  1. Improve sensitization and corrosion resistance of an Al-Mg alloy by optimization of grain boundaries

    Science.gov (United States)

    Yan, Jianfeng; Heckman, Nathan M.; Velasco, Leonardo; Hodge, Andrea M.

    2016-05-01

    The sensitization and subsequent intergranular corrosion of Al-5.3 wt.% Mg alloy has been shown to be an important factor in stress corrosion cracking of Al-Mg alloys. Understanding sensitization requires the review of grain boundary character on the precipitation process which can assist in developing and designing alloys with improved corrosion resistance. This study shows that the degree of precipitation in Al-Mg alloy is dependent on grain boundary misorientation angle, adjacent grain boundary planes and grain boundary types. The results show that the misorientation angle is the most important factor influencing precipitation in grain boundaries of the Al-Mg alloy. Low angle grain boundaries (≤15°) have better immunity to precipitation and grain boundary acid attack. High angle grain boundaries (>15°) are vulnerable to grain boundary acid attack. Grain boundaries with adjacent plane orientations near to {100} have potential for immunity to precipitation and grain boundary acid attack. This work shows that low Σ (Σ ≤ 29) coincident site lattice (CSL) grain boundaries have thinner β precipitates. Modified nitric acid mass loss test and polarization test demonstrated that the global corrosion resistance of sputtered Al-Mg alloy is enhanced. This may be attributed to the increased fractions of low Σ (Σ ≤ 29) CSL grain boundaries after sputtering.

  2. Fragility and glass forming ability of Al-Ni-Ce alloy melts

    Institute of Scientific and Technical Information of China (English)

    赵岩; 边秀房; 孙民华; 张均艳

    2004-01-01

    The fragility of Al-Ni-Ce alloy melts with three kinds of different compositions, Al85Ni10Ce5,Al85Ni8Ce7, Al85Ni5Ce10(mole fraction, %), was studied using oscillating-vessel viscometer and differential scanning calorimetry. Their fragility parameters obtained from experiments and theoretic calculation are:238,228 and 335 respectively. The results indicate that these three kinds of Al-Ni-Ce alloy melts are very fragile liquids, which kinetically show strong non-Arrhenius behaviour in the Angell plot, so they have poor glass forming ability (GFA).The alloy melt Al85Ni5Ce10 has the largest fragility parameter among the three alloy melts. In the preparation of rapidly quenched amorphous ribbons, Al85Ni10Ce5 and Al85Ni8Ce7 can gain amorphous ribbons when the rotate speed of the roller reaches 800 r/min, while for Al85Ni5Ce10 it must exceed 1 000 r/min.

  3. Unconstrained solidification and characterisation of near-eutectic Al-Cu-Ag alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ebzeeva, S.; Nagels, E.; Froyen, L. [Katholieke Univ. Leuven (Belgium). Dept. of Metallurgy and Materials Engineering

    2008-11-15

    This study focuses on the microstructure formation in two Al-Cu-Ag alloys with near-eutectic composition on either side of the {alpha}(Al)/{theta}-Al{sub 2}Cu groove. The alloys solidified equiaxially with two different cooling rates for each composition of alloy. The primary phases formed are {alpha}(Al) or {theta}-Al{sub 2}Cu, but univariant and invariant eutectic reactions are common. In hypoeutectic samples macrosegregation of the {alpha}(Al) phase occurred. The univariant {alpha}(Al)/{theta}-Al{sub 2}Cu eutectic in these samples is formed by coupled two-phase structures. The univariant eutectic in the samples, which exhibit primary {theta}-Al{sub 2}Cu, grew partially competitively due to the {alpha}(Al) single phase instability. It is suggested that the difference in solubility of the segregating element Ag in {alpha}(Al) and {theta}-Al{sub 2}Cu phases and processing parameters such as cooling rates determine the resulting microstructure. (orig.)

  4. Improve Wear Resistance on Al 332 Alloy Matrix- Micro -Nano Al2O3 Particles Reinforced Composite

    Directory of Open Access Journals (Sweden)

    Rawnaq Ahmed Mohamed

    2014-03-01

    Full Text Available The wear behavior of alumina particulate reinforced A332 aluminium alloy composites produced by a stir casting process technique were investigated. A pin-on-disc type apparatus was employed for determining the sliding wear rate in composite samples at different grain size (1 µm, 12µm, 50 nm and different weight percentage (0.05-0.1-0.5-1 wt% of alumina respectively. Mechanical properties characterization which strongly depends on microstructure properties of reinforcement revealed that the presence of ( nano , micro alumina particulates lead to simultaneous increase in hardness, ultimate tensile stress (UTS, wear resistances. The results revealed that UTS, Hardness, Wear resistances increases with the increase in the percentage of reinforcement of Al2O3 when compared to the base alloy A332. The wear rates of the composites were considerably less than that of the aluminum alloy at all applied loads with increasing percentage of reinforcement when compared to the base alloy A332.

  5. Investigation of microstructure in hot-pressed Nb–23Ti–15Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Shi, Zhiwu; Wei, Hua; Zhang, Hongyu; Wu, Duoli; Jin, Tao; Sun, Xiaofeng; Zheng, Qi, E-mail: qzheng@imr.ac.cn

    2015-07-05

    Highlights: • The Ti(O, C), a new strengthening phase, is found in Nb–Ti–Al alloys. • Ti(O, C) has a face-centered cubic structure and a lattice parameter of 4.27 Å. • Two different morphologies of Ti(O, C) are observed. • β and δ phases exhibit as large irregular blocks and equiaxed particles. • Ordering of β phase is observed in hot-pressed Nb–Ti–Al alloy. - Abstract: Microstructure of hot-pressed Nb–23Ti–15Al alloy has been systematically investigated, with emphasis on the characterization of Ti(O, C) phase. The microstructure and composition of Nb–23Ti–15Al alloy were characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD), transmission electron microscopy (TEM) and electron probe microanalysis (EPMA). The results indicate the presence of β, δ and Ti(O, C) phases in the alloy. The β phase exhibits as large irregular blocks, while the δ phase presents as small equiaxed particles linked together around β blocks. Ordering of β phase is shown by related selected area electronic diffraction (SAED) patterns and dark-field micrograph. The Ti(O, C), a solid-solution of TiO or TiC, is characterized for the first time in Nb–Ti–Al alloy. The Ti(O, C) has a face-centered cubic (FCC) structure and a moderate lattice parameter between that of TiO and TiC. Two different morphologies of Ti(O, C) are observed in the alloy: large cobblestone-like aggregated particles and small dispersive particles. The formation of Ti(O, C) phase can potentially increase high-temperature strength of Nb–Ti–Al alloy.

  6. Crystallization of the Al-Ni-Sm amorphous alloys; Cristalizacao de ligas amorfas no sistema Al-Ni-Sm

    Energy Technology Data Exchange (ETDEWEB)

    Danez, G.P., E-mail: gabidanez@hotmail.co [Universidade Federal de Sao Carlos (PPG-CEMUFSCar), SP (Brazil). Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais; Aliaga, L.C.R.; Kiminami, C.S.; Bolfarini, C.; Botta, W.J. [Universidade Federal de Sao Carlos (DEMa/UFSCar), SP (Brazil). Dept. de Engenharia de Materiais

    2010-07-01

    Aluminum based amorphous alloys have received special attention due to unique properties such as high mechanical strength, corrosion, ductility and toughness as well as wear resistance. On the other hand, these properties can be improved by controlled crystallization of Al matrix with grain size ranged between 5 to 50 nanometers. The goal of this work was to study the thermal crystallization behavior of Al-Ni-Sm alloys. Compositions with the same topological instability ({lambda} = 0.1) were selected. Alloys were prepared in arc-melting furnace and ribbons were processed by melt-spinning technique. Samples ribbons were submitted to heating in order to induce crystallization, and its structure analyzed by x-ray diffraction. The difference in crystallization behavior is discussed in function of the topological instability due to the variation of the proportion of the transition metal to the rare-earth. (author)

  7. Microstructure modification and related mechanism of spray-formed Fe-bearing hypereutectic Al-Si alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hou, L.G.; Cui, H. [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology, Beijing (China); Cai, Y.H. [School of Materials Science and Engineering, University of Science and Technology, Beijing (China); Zhang, J.S.

    2010-07-15

    The Fe-bearing hypereutectic Al-Si alloys with/without Cr/(Cr+Mn) addition have been prepared by Spray Forming (SF) process. With 2 wt.% Cr addition, the short-rod {beta}-Al{sub 5}FeSi phase in spray-formed Al-25Si-5Fe-3Cu (wt.%, denoted as 3C) alloy can be substituted by particulate {alpha}-Al(Fe,Cr)Si phase with sizes less than 5-6 {mu}m. But small quantity of blocky {beta}-Al{sub 5}(Fe,Cr)Si phase still appears in Cr-added hypereutectic Al-Si alloy. When (2Cr+1Mn) (wt.%) are added simultaneously into 3C alloy, almost all the short-rod {beta}-Al{sub 5}FeSi phase or blocky {beta}-Al{sub 5}(Fe,Cr)Si phase disappear, instead, the {alpha}-Al(Fe,Cr,Mn)Si phase become the only Fe-bearing phase. During heat treatments, the other two spray-formed hypereutectic Al-Si alloys (besides SF-3C alloy) are thermodynamically stable for the appearance of high thermodynamically stable particulate {alpha}-Al(Fe,Cr)Si/{alpha}-Al(Fe,Cr,Mn)Si phase. Also the phase transformation occurred during the heating/cooling process of the present hypereutectic Al-Si alloys are investigated and the mechanism of microstructural formation of the spray-formed alloys are discussed. (Abstract Copyright [2010], Wiley Periodicals, Inc.)

  8. Influences of Yttrium on Adhesion of Oxide Scale of Fe-Cr-Al Alloy

    Institute of Scientific and Technical Information of China (English)

    辛丽; 李美栓; 周龙江; 王福会; 李铁藩

    2001-01-01

    The 1100 ℃ isothermal oxidation behavior of Fe-23Cr-5Al alloy modified by yttrium addition was studied by means of thermogravimetric analysis, scanning electron microscopy and energy dispersive X-ray analysis. Yttrium was added to this alloy in the forms of metallic addition, yttrium oxide and ion implant. Cracking and spalling occurred on the convoluted scale formed on Y-free alloy and exposed the substrate. A flat dense scale without spallation was formed on the yttrium alloying addition or yttrium oxide dispersion alloy. The scale adhesion was also improved by 1×1017Y+/cm2-implantation. The results indicate the convoluted morphology of the scale on Fe-23Cr-5Al-0.21Ti alloy is related to the growth mechanism of the alumina scale, and the spallation of the scale is related to sulfur segregation at the scale/alloy interface. The main reason that the adhesion of alumina scale is improved by yttrium addition lies in the following. Yttrium is liable to form a stable yttrium sulfide with sulfur in the alloy and prevent sulfur interface from segregation. Another reason is that the growth mechanism of alumina scale is changed by yttrium addition.

  9. Welding and mechanical properties of cast FAPY (Fe-16 at. % Al-based) alloy slabs

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.; Howell, C.R.

    1995-08-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10, and iron = 83.71. The cast ingots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot- worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  10. Role of diffusional coherency strain theory in the discontinuous precipitation in Mg–Al alloy

    Indian Academy of Sciences (India)

    K T Kashyap; C Ramachandra; M Sujatha; B Chatterji

    2000-02-01

    Discontinuous precipitation (DP) occurs in many alloy systems under certain conditions. It is called discontinuous precipitation because precipitation occurs on prior matrix grain boundaries followed by grain boundary movement. The DP nodule consists of alternate lamellae of the precipitate and the matrix respectively. The chemical driving force for DP is one of solute supersaturation. Although solute supersaturation is responsible for precipitation, it has to be coupled with another driving force to explain grain boundary migration. This coupling driving force has been identified to be diffusional coherency strain which has been verified to be active in diffusion induced grain boundary migration and liquid film migration. To test diffusional coherency strain theory for discontinuous precipitation Mg–7Al and Mg–7Al–1Pb alloys were studied. While the fraction transformed was high at 6% in Mg–7Al alloy, it was significantly low at 2% in Mg–7Al–1Pb alloy. The velocity of DP nodules decreased by half in alloy with Pb as compared to the alloy without Pb. Theoretical calculations also predict that the misfit parameter th decreases with the addition of Pb. These observations are an evidence to the fact that diffusional coherency strain is the most active driving force for the movement of the grain boundaries of the DP nodules during discontinuous precipitation in Mg–Al alloy.

  11. Aging phenomena of rapidly solidified Al-4mass%Cu-Cr alloys

    International Nuclear Information System (INIS)

    The Al-4mass%Cu-(0--4.5)mass%Cr alloys were prepared by chill-casting, and their heat-resisting properties were examined. The amount of solute Cr quenched in Al-4%Cu alloy was about 1.5% at maximum. Resistance to over-aging was markedly increased with increasing amount of solute Cr, when the alloys were subjected to usual heat-treatments: that is, homogenization at 793K after chill-casting, water-quenching, aging at 473K and subsequent over-aging at 623K. This phenomenon would mainly be attributed to the fact that theta' formed during pre-aging became very stable both in the amount and the size, as the amount of solute Cr increased. The chill-cast Al-4%Cu-2%Cr alloy was thought to be superior to commercial heat-resisting 2219 alloy. The over-aged structures of Cr contained alloys were in detail discussed, in comparison with those of Mn contained alloys. (author)

  12. Annealing effects on the electrical resistivity of AuAl thin films alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maldonado, R.D., E-mail: rubdoming@live.com.mx [Centro de Investigacion y de Estudios Avanzados del IPN Unidad Merida, Depto. de Fisica Aplicada, Km. 6 Antigua Carretera a Progreso 97310, Merida, Yucatan (Mexico); Oliva, A.I.; Corona, J.E. [Centro de Investigacion y de Estudios Avanzados del IPN Unidad Merida, Depto. de Fisica Aplicada, Km. 6 Antigua Carretera a Progreso 97310, Merida, Yucatan (Mexico)

    2009-08-15

    Au/Al bilayer (50-250-nm thickness) thin films were deposited by thermal evaporation on p-type silicon (1 0 0) substrates. The formed Au/Al/Si systems were annealed from room temperature (RT) to 400 deg. C to form AuAl/Si alloys. Two groups of AuAl alloys were analyzed. The first group was prepared as a function of the atomic concentration and the second group was prepared as a function of thickness. The morphology and crystalline structure of the alloys were analyzed by AFM and X-ray diffraction techniques, respectively. The electrical resistivities of the AuAl alloys were measured by the four-probe technique. The first group of thin AuAl alloys presented segregations as a consequence of the annealing treatment and the atomic concentration; meanwhile, the electrical resistivity showed abrupt changes as a consequence of changing the atomic concentration. In the second group a monotonically increment in the grain size was found meanwhile for thickness below 100 nm the electrical resistivity presented important differences as compared with the before annealing process.

  13. Development of weldable, corrosion-resistant iron-aluminide (FeAl) alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, P.J.; Goodwin, G.M.; Wang, X.L.; Alexander, D.J. [Oak Ridge National Lab., TN (United States)

    1997-04-01

    A boron-microalloyed FeAl alloy (Fe-36Al-0.2Mo-0.05Zr-0.13C, at.%, with 100-400 appm B) with improved weldability and mechanical properties was developed in FY 1994. A new scale-up and industry technology development phase for this work began in FY 1995, pursuing two parallel paths. One path was developing monolithic FeAl component and application technology, and the other was developing coating/cladding technology for alloy steels, stainless steels and other Fe-Cr-Ni alloys. In FY 1995, it was found that cast FeAl alloys had good strength at 700-750{degrees}C, and some (2.5%) ductility in air at room-temperature. Hot-extruded FeAl with refined grain size was found to have ductility and to also have good impact-toughness at room-temperature. Further, it was discovered that powder-metallurgy (P/M) FeAl, consolidated by direct hot-extrusion at 950-1000{degrees}C to have an ultra fine-grained microstructure, had the highest ductility, strength and impact-toughness ever seen in such intermetallic alloys.

  14. Electronic properties and superconductivity of rapidly quenched Al-Si alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chevrier, J.; Pavuna, D.; Cyrot-Lackmann, F.

    1987-12-15

    We present detailed studies of electronic properties of Al-Si alloys prepared in a nonequilibrium state by means of rapid solidification. The quenched alloys exhibit an enhanced superconducting transition temperature up to 6.2 K in an Al--Si 30 at. % alloy as well as an increased thermal slope of resistivity. Using differential scanning calorimetry, a large enthalpy variation (..delta..H = 4.1 kJ/mole for Al--Si 30 at. %) has been measured during the irreversible transition from the non- equilibrium state to the equilibrium one. This is mainly attributed to the energy difference between the metallic state of silicon atoms trapped in fcc aluminum matrix during quenching and the usual covalent state of silicon precipitates in an equilibrium state. This large energy difference is presented as the origin of a lattice instability which softens the phonon spectrum and gives rise to a stronger electron-phonon coupling. This appears to be a characteristic property of nonequilibrium Al-Si solid solutions, which is associated with the metallic state of silicon atoms. An interpretation of the T/sub c/ enhancement is proposed for both Al-Si and Al-Ge alloys based on the phonon softening in these nonequilibrium crystalline alloys.

  15. Temperature variation of the size effect in dilute AlMg and AlCa alloys: Measurement and theory

    Science.gov (United States)

    Gilder, H. M.; Asty, M.; Audit, Ph.

    1980-12-01

    Optical-interferometric-differential-length and x-ray lattice-parameter measurements performed at low temperatures in dilute AlMg and AlCa alloys indicate that the temperature variation of the size effect corresponds to a relatively large difference between the intrinsic coefficient of thermal expansion βi of the solute atom structure and that, β, of the solvent. This result is another example of the surprising expansive properties of point defects previously described by Gilder and co-workers (high-temperature vacancy diffusion) and more recently by Ganne (low-temperature dilatometry on irradiated specimens). Specifically, in the temperature range 0.2AlCa. The calculated values of Δβ(Mg)Ci, Ci being the solute concentration, and βi(Mg) fall between the measured values in the two AlMg alloys studied. The calculation of Δβ(Ca)Ci and βi(Ca) is not possible due to a lack of elastic-constants data for pure, metallic calcium. Inasmuch as, in the case of Mg, solute-solute interactions are apparent in the measured values of the size effect, ΔβCi and βi, even at Ci(Mg)~0.2 at.%, extreme care must be exercised when comparing experimental data for dilute alloys with calculations of infinitely dilute alloy properties.

  16. Defects and Electron Densities in TiAl-based Alloys Containing Mn and Cu Studied by Positron Annihilation

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The defects and electron densities in Ti50Al50, Ti50Al48Mn2 and Ti50Al48Cu2 alloys have been studied by positron lifetime measurements. The results show that the free electron density in the bulk of binary TiAl alloy is lower than that of pure Ti or Al metal. The open volume of defects on the grain boundaries of binary TiAl alloy is larger than that of a monovacancy of Al metal. The additions of Mn and Cu into Ti-rich TiAl alloy will increase the free electron densities in the bulk and the grain boundary simultaneously, since one Mn atom or Cu atom which occupies the Al atom site provides more free electrons participating metallic bonds than those provided by an Al atom. It is also found the free electron density in the grain boundary of Ti50Al48Cu2 is higher than that of Ti50Al48Mn2 alloy, while the free electron density in the bulk of Ti50Al48Cu2 is lower than that of Ti50Al48Mn2 alloy. The behaviors of Mn and Cu atoms in TiAl alloy have been discussed.

  17. Evolution of Fe Bearing Intermetallics During DC Casting and Homogenization of an Al-Mg-Si Al Alloy

    Science.gov (United States)

    Kumar, S.; Grant, P. S.; O'Reilly, K. A. Q.

    2016-06-01

    The evolution of iron (Fe) bearing intermetallics (Fe-IMCs) during direct chill casting and homogenization of a grain-refined 6063 aluminum-magnesium-silicon (Al-Mg-Si) alloy has been studied. The as-cast and homogenized microstructure contained Fe-IMCs at the grain boundaries and within Al grains. The primary α-Al grain size, α-Al dendritic arm spacing, IMC particle size, and IMC three-dimensional (3D) inter-connectivity increased from the edge to the center of the as-cast billet; both α c-AlFeSi and β-AlFeSi Fe-IMCs were identified, and overall α c-AlFeSi was predominant. For the first time in industrial billets, the different Fe-rich IMCs have been characterized into types based on their 3D chemistry and morphology. Additionally, the role of β-AlFeSi in nucleating Mg2Si particles has been identified. After homogenization, α c-AlFeSi predominated across the entire billet cross section, with marked changes in the 3D morphology and strong reductions in inter-connectivity, both supporting a recovery in alloy ductility.

  18. Property enhancement of orthorhombic Ti2AlNb-based intermetallic alloys

    International Nuclear Information System (INIS)

    This paper provides an overview of our research efforts aimed at improving the room and high temperature mechanical properties of an orthorhombic Ti2AlNb-based Ti-22Al-27Nb intermetallic alloy by the microstructural and compositional modifications, and the dispersion of fine TiB particulates. Challenges in each of the activities is highlighted and discussed. (orig.)

  19. Site occupancy of Fe in ternary Ni75-Fe+Al25- alloys

    Indian Academy of Sciences (India)

    B Annie D'Santhoshini; S N Kaul

    2003-03-01

    The results of a detailed structural and magnetic study clearly indicate that regardless of the thermal history of the samples, Fe has a strong preference for the Ni sites in Ni-poor (non-stoichiometric) Ni75Al25 alloys. Fe substitution has a profound effect on the nature of magnetism in Ni75Al25.

  20. EFFECT OF Si ON THE MICROSTRUCTURE AND MECHANICAL PROPERTIES OF THE Al-4.5%Cu ALLOYS

    Institute of Scientific and Technical Information of China (English)

    N. Han; X.F. Bian; Z.K. Li; T. Mao; C.D. Wang

    2006-01-01

    The effect of Si on the microstructure and mechanical properties of binary Al-4.5% Cu alloy has been investigated. The results show that the addition of Si does not have any effect on alloy strength; however, it decreases the ductility of the as-cast Al-4.5% Cu alloy. It is obvious that after T4 heat treatment, the microstructure and mechanical properties of Al-4.5% Cu-Si alloys are improved, especially for the alloy with an Si addition of 2%.

  1. Investigation on Exfoliation Corrosion and Neutral Salt Spray Corrosion Resistanceof Al-6Mg Alloy with Addition of Scandium

    Institute of Scientific and Technical Information of China (English)

    WANG Yue

    2004-01-01

    Al-6Mg-Sc alloy was prepared by means of melting-casting. Corrosionresistance of Al-6Mg-Sc alloy was studied in exfoliation corrosion and Neutral Salt Spray Test. Microstructure of the Al-6Mg-Sc alloy was investigated by using optical microscope and transmission electron micrograph( TEM ). It was found that additionof scandium served as a potent grain refiner, resulting a homogeneous, dispersed distribution of β-phrase in microstructure of the alloys. The discontinuous precipitation of β-phrase in grain boundaries therefore highly improved corrosion resistance of the alloys.

  2. X-ray elastic constant determination and residual stress of two phase TiAl-based intermetallic alloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    To evaluate the residual stress in TiAl-based alloys by X-ray diffraction, X-ray elastic constants (REC) of a γ-TiAl alloy were determined. From these results, the stress state of a given phase in a duplex TiAl-based alloy under a uniaxial tensile loading has been characterized by X-ray diffraction. The results show that the X-ray elastic constants and the microscopic stresses of the given phase are different from the apparent elastic constants and the macroscopic stresses of the alloy. The reason of the different distribution of the alloy was also discussed.

  3. Development of powder metallurgy 2XXX series Al alloys for high temperature aircraft structural applications

    Science.gov (United States)

    Chellman, D. J.

    1984-01-01

    The objective of the present investigation was to improve the strength and fracture toughness combination of P/M 2124 Al alloys in accordance with NASA program goals for damage tolerance and fatigue resistance. Two (2) P/M compositions based on Al-3.70 Cu-1.85 Mg-0.20 Mn with 0.12 and 0.60 wt. pct. Zr were selected for investigation. The rapid solidification rates produced by atomization were observed to prohibit the precipitation of coarse, primary Al3Zr in both alloys. A major portion of the Zr precipitated as finely distributed, coherent Al3Zr phases during vacuum preheating and solution heat treatment. The proper balance between Cu and Mg contents eliminated undissolved, soluble constituents such as Al2CuMg and Al2Cu during atomization. The resultant extruded microstructures produced a unique combination of strength and fracture toughness. An increase in the volume fraction of coherent Al3Zr, unlike incoherent Al20Cu2Mn3 dispersoids, strengthened the P/M Al base alloy either directly by dislocation-precipitate interactions, indirectly by a retardation of recrystallization, or a combination of both mechanisms. Furthermore, coherent Al3Zr does not appear to degrade toughness to the extent that incoherent Al20Cu2Mn3 does. Consequently, the addition of 0.60 wt. pct. Zr to the base alloy, incorporated with a 774K (935 F) solution heat treatment temperature, produces an alloy which exceeds all tensile property and fracture toughness goals for damage tolerant and fatigue resistant applications in the naturally aged condition.

  4. Electrochemical corrosion behavior and elasticity properties of Ti-6Al-xFe alloys for biomedical applications.

    Science.gov (United States)

    Lu, Jinwen; Zhao, Yongqing; Niu, Hongzhi; Zhang, Yusheng; Du, Yuzhou; Zhang, Wei; Huo, Wangtu

    2016-05-01

    The present study is to investigate the microstructural characteristics, electrochemical corrosion behavior and elasticity properties of Ti-6Al-xFe alloys with Fe addition for biomedical application, and Ti-6Al-4V alloy with two-phase (α+β) microstructure is also studied as a comparison. Microstructural characterization reveals that the phase and crystal structure are sensitive to the Fe content. Ti-6Al alloy displays feather-like hexagonal α phase, and Ti-6Al-1Fe exhibits coarse lath structure of hexagonal α phase and a small amount of β phase. Ti-6Al-2Fe and Ti-6Al-4Fe alloys are dominated by elongated, equiaxed α phase and retained β phase, but the size of α phase particle in Ti-6Al-4Fe alloy is much smaller than that in Ti-6Al-2Fe alloy. The corrosion resistance of these alloys is determined in SBF solution at 37 °C. It is found that the alloys spontaneously form a passive oxide film on their surface after immersion for 500 s, and then they are stable for polarizations up to 0 VSCE. In comparison with Ti-6Al and Ti-6Al-4V alloys, Ti-6Al-xFe alloys exhibit better corrosion resistance with lower anodic current densities, larger polarization resistances and higher open-circuit potentials. The passive layers show stable characteristics, and the wide frequency ranges displaying capacitive characteristics occur for high iron contents. Elasticity experiments are performed to evaluate the elasticity property at room temperature. Ti-6Al-4Fe alloy has the lowest Young's modulus (112 GPa) and exhibits the highest strength/modulus ratios as large as 8.6, which is similar to that of c.p. Ti (8.5). These characteristics of Ti-6Al-xFe alloys form the basis of a great potential to be used as biomedical implantation materials. PMID:26952395

  5. Order-disorder transformation in the Ni-4.49 at.% Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Adorno, A.T. [Departamento de Fisico-Quimica, Instituto de Quimica-UNESP, Caixa Postal 355, 14801-970 Araraquara, SP (Brazil)]. E-mail: atadorno@iq.unesp.br; Garlipp, W. [Departamento de Fisico-Quimica, Instituto de Quimica-UNESP, Caixa Postal 355, 14801-970 Araraquara, SP (Brazil); Cilense, M. [Departamento de Fisico-Quimica, Instituto de Quimica-UNESP, Caixa Postal 355, 14801-970 Araraquara, SP (Brazil); Silva, R.A.G. [Departamento de Fisico-Quimica, Instituto de Quimica-UNESP, Caixa Postal 355, 14801-970 Araraquara, SP (Brazil)

    2006-04-13

    The order-disorder transformation in the Ni-4.49 at.% Al alloy was studied using electrical resistivity measurements, microhardness measurements, differential scanning calorimetry (DSC) and transmission electron microscopy (TEM). The results confirmed the ordering behavior expected for Ni-Al dilute alloys and the suggested relation between resistivity changes and microhardness changes with anti-ferromagnetic spin ordering. The higher value obtained for the activation energy of vacancy migration was associated with a decrease in the Al concentration gradient near solute-depleted regions.

  6. Rapidly solidified hypereutectic Al-Si alloys prepared by powder hot extrusion

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Rapidly solidified hypereutectic Al-Si alloys were prepared by powder hot extrusion. By eliminating vacuum degassing procedure, the fabrication routine was simplified. The tensile fracture mechanisms at room temperature and elevated temperature were investigated by SEM fractography. Compared with KS282 casting material, the tensile strength of rapidly solidified Al-Si alloy is greatly improved due to silicon particles refining while its density and coefficient of thermal expansion are lower than those of KS282. The wear resistance of RS AlSi is better than that of KS282.

  7. The microstructure and mechanical properties of Al-containing 9Cr ODS ferritic alloy

    International Nuclear Information System (INIS)

    In this study, a 9Cr oxide-dispersion strengthened (ODS) alloy with additional corrosion resistant element Al was fabricated by mechanical alloying (MA) and hot pressing (HP) to explore the impact of Al on the microstructure and mechanical property of a 9Cr ODS alloy. It is found that the Al completely dissolved into the Fe–Cr matrix after milling for 30 h. The minor phases in the Al-containing 9Cr ODS ferritic alloy were investigated by a high-energy X-ray, and were identified to be orthorhombic-YAlO3 (YAP), bcc-Y3Al5O12 (YAG), monoclinic-Al2Y4O9 (YAM), and hexagonal-YAlO3 (YAH). These phases were further confirmed by selected area diffraction pattern (SADP), energy dispersive spectroscopy (EDS), and high resolution transmission electron microscopy (HRTEM). In addition, their volume fractions were also calculated from the integrated intensities. According to the analysis of the particles and their formation sequences, the larger particles (greater than 100 nm) are identified as mainly YAG and Al2O3 particles, while the particles with small size (less than 30 nm) are likely primarily YAM, YAH, and YAP particles. The yielding strength (YS) and ultimate tensile strength (UTS) at RT are 563 MPa and 744 MPa, respectively, while the YS and UTS at 700 °C are 245 MPa and 276 MPa, respectively. Although the addition Al in ODS alloys decreases the strength at RT, the values at high temperature are similar to those obtained for 9Cr ODS alloys strengthened by fine Y–Ti–O particles. - Graphical abstract: Synchrotron X-ray diffraction line profile of the 9CrAl ODS alloy; (Ferrite matrix phases, along with minor phases, orthorhombic YAlO3 (yttrium aluminum perovskite, YAP), bcc Y3Al5O12 (yttrium aluminum garnet, YAG), monoclinic Al2Y4O9 (yttrium aluminum monoclinic, YAM), and hexagonal YAlO3 (yttium aluminum hexagonal, YAH) were recognized.). - Highlights: • The Al-containing 9Cr ODS ferritic alloy was firstly fabricated by MA and HP. • The precipitates were

  8. Evidence of eutectic crystallization and transient nucleation in Al89La6Ni5 amorphous alloy

    DEFF Research Database (Denmark)

    Zhuang, Yanxin; Jiang, Jianzhong; Lin, Z. G.;

    2001-01-01

    The phase evolution with the temperature and time in the process of crystallization of Al89La6Ni5 amorphous alloy has been investigated by in situ high-temperature and high-pressure x-ray powder diffraction using synchrotron radiation. Two crystalline phases, fcc-Al and a metastable bcc-(AlNi)(11......)La-3-like phase, were identified after the first crystallization reaction, revealing a eutectic reaction instead of a primary reaction suggested in the literature. Time-dependent nucleation in the amorphous alloy is detected and the experimental data can be fitted by both the Zeldovich...

  9. The microstructure and mechanical properties of Al-containing 9Cr ODS ferritic alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Guangming [School of Materials Science and Engineering, University of Science and Technology, Beijing, Beijing 100083 (China); Department of Nuclear, Plasma and Radiological Engineering, University of Illinois at Urbana-Champaign, IL 61801 (United States); Zhou, Zhangjian, E-mail: zhouzhj@mater.ustb.edu.cn [School of Materials Science and Engineering, University of Science and Technology, Beijing, Beijing 100083 (China); Mo, Kun [Nuclear Engineering Division, Argonne National Laboratory, Argonne, IL 60439 (United States); Wang, Pinghuai [Fusion Reactor & Materials Division, Southwestern Institute of Physics, Chengdu, Sichuan 610041 (China); Miao, Yinbin [Department of Nuclear, Plasma and Radiological Engineering, University of Illinois at Urbana-Champaign, IL 61801 (United States); Li, Shaofu; Wang, Man [School of Materials Science and Engineering, University of Science and Technology, Beijing, Beijing 100083 (China); Liu, Xiang [Department of Nuclear, Plasma and Radiological Engineering, University of Illinois at Urbana-Champaign, IL 61801 (United States); Gong, Mengqiang [School of Materials Science and Engineering, University of Science and Technology, Beijing, Beijing 100083 (China); Almer, Jonathan [X-ray Science Division, Argonne National Laboratory, Argonne, IL 60439 (United States); Stubbins, James F. [Department of Nuclear, Plasma and Radiological Engineering, University of Illinois at Urbana-Champaign, IL 61801 (United States)

    2015-11-05

    In this study, a 9Cr oxide-dispersion strengthened (ODS) alloy with additional corrosion resistant element Al was fabricated by mechanical alloying (MA) and hot pressing (HP) to explore the impact of Al on the microstructure and mechanical property of a 9Cr ODS alloy. It is found that the Al completely dissolved into the Fe–Cr matrix after milling for 30 h. The minor phases in the Al-containing 9Cr ODS ferritic alloy were investigated by a high-energy X-ray, and were identified to be orthorhombic-YAlO{sub 3} (YAP), bcc-Y{sub 3}Al{sub 5}O{sub 12} (YAG), monoclinic-Al{sub 2}Y{sub 4}O{sub 9} (YAM), and hexagonal-YAlO{sub 3} (YAH). These phases were further confirmed by selected area diffraction pattern (SADP), energy dispersive spectroscopy (EDS), and high resolution transmission electron microscopy (HRTEM). In addition, their volume fractions were also calculated from the integrated intensities. According to the analysis of the particles and their formation sequences, the larger particles (greater than 100 nm) are identified as mainly YAG and Al{sub 2}O{sub 3} particles, while the particles with small size (less than 30 nm) are likely primarily YAM, YAH, and YAP particles. The yielding strength (YS) and ultimate tensile strength (UTS) at RT are 563 MPa and 744 MPa, respectively, while the YS and UTS at 700 °C are 245 MPa and 276 MPa, respectively. Although the addition Al in ODS alloys decreases the strength at RT, the values at high temperature are similar to those obtained for 9Cr ODS alloys strengthened by fine Y–Ti–O particles. - Graphical abstract: Synchrotron X-ray diffraction line profile of the 9CrAl ODS alloy; (Ferrite matrix phases, along with minor phases, orthorhombic YAlO{sub 3} (yttrium aluminum perovskite, YAP), bcc Y{sub 3}Al{sub 5}O{sub 12} (yttrium aluminum garnet, YAG), monoclinic Al{sub 2}Y{sub 4}O{sub 9} (yttrium aluminum monoclinic, YAM), and hexagonal YAlO{sub 3} (yttium aluminum hexagonal, YAH) were recognized.). - Highlights: • The

  10. Understanding the Origins of Intergranular Corrosion in Copper-Containing Al-Mg-Si Alloys

    Science.gov (United States)

    Kairy, Shravan K.; Alam, Talukder; Rometsch, Paul A.; Davies, Chris H. J.; Banerjee, Raj; Birbilis, Nick

    2016-03-01

    A definitive understanding of the mechanism of intergranular corrosion (IGC) in under-aged (UA) Cu-containing Al-Mg-Si alloys has not been clear to date. The grain boundary microstructure and chemistry in an UA Cu-containing Al-Mg-Si alloy were characterized by coupling atom probe tomography and scanning transmission electron microscopy. The rapid formation of an ultra-thin wetting Cu layer and discrete Q-phase (Al4Cu2Mg8Si7) precipitates along the grain boundaries, and a precipitate-free zone adjacent to the grain boundaries in the UA condition contribute to IGC.

  11. Positron annihilation study of precipitation in the 2219 Al-Cu alloy

    International Nuclear Information System (INIS)

    A positron annihilation study of the 2219 Al-Cu alloy shows the existence of at least three families of positron traps: a) vacancies in pure Al around GP1 zones, b) vacancies inside GP2 zones, c) dislocations in the misfit region around semecoherent and incoherent precipitates. The decomposition of the alloy, obtained by isothermal ageing, is observed by measuring the variations of the fraction of positrons trapped in each family. The analysis of the data gives quantitative information on the dissolution of GP1 zones and on the transformation of GP2 zones in semicoherent precipitates θ' (CuAl2). (orig.)

  12. The effect of alloy powder morphology on microstructural evolution of hot worked P/M FeAl

    Directory of Open Access Journals (Sweden)

    K. Doniec

    2007-10-01

    Full Text Available Purpose: This paper presents the results of the research focused on the influence of both the starting FeAl alloy powder particle characteristics and the thermomechanical processing parameters on the microstructural evolution of these materials.Design/methodology/approach: Fully-dense FeAl alloy powder compacts were tested in compression on servo-hydraulic Gleeble testing machine, at the temperature range of 700°C to 1100°C, and at strain rates of 0.1 s-1 and 10 s-1. After processing, the microstructure of each deformed specimen was examined using optical microscopy.Findings: Considerable strain rate sensitivity of the investigated alloy was observed, especially with reference to microstructural development. The use of alloy powders in thermomechanical processing of FeAl alloys can substantially enhance the possibility to control both the microstructure and mechanical behavior of these alloys.Research limitations/implications: The influence of starting FeAl alloy powder particle morphology and processing strain rate on the microstructural evolution of investigated alloy was discussed.Practical implications: The results of this research could be directly employed in the design of deformation schedules for the industrial processing of FeAl alloys.Originality/value: FeAl alloy powder morphology influences the thermomechanical processing of P/M FeAl alloys, what was proved in this paper.

  13. Fabrication and characterization of nanocrystalline Al/Al12(Fe,V)3Si alloys by consolidation of mechanically alloyed powders

    Institute of Scientific and Technical Information of China (English)

    Hamid Ashrafi; Rahmatollah Emadi; Mohammad Hosein Enayati

    2014-01-01

    The aim of this study was to produce bulk nanocrystalline Al/Al12(Fe,V)3Si alloys by mechanical alloying (MA) and subsequent hot pressing (HP) of elemental powders. A nanostructured Al-based solid solution was formed by MA of elemental powders for 60 h. After HP of the as-milled powders at 550°C for 20 min, the Al12(Fe,V)3Si phase was precipitated in a nanocrystalline Al matrix. Scanning electron microscopy (SEM) images of the bulk samples represented a homogeneous and uniform microstructure that was superior to those previously obtained by rapid solidification–powder metallurgy (RS–PM). Nanostructured Al−8.5Fe−1.3V−1.7Si and Al−11.6Fe−1.3V−2.3Si alloys ex-hibited high HV hardness values of~205 and~254, respectively, which are significantly higher than those reported for the RS–PM counter-parts.

  14. Intermetallic phase particles in cast AlSi5Cu1Mg and AlCu4Ni2Mg2 aluminium alloys

    Directory of Open Access Journals (Sweden)

    G. Mrówka-Nowotnik

    2009-08-01

    Full Text Available Purpose: In the technical Al alloys even small quantity of impurities - Fe and Mn - causes the formation of new phase components. Intermetallic particles form either on solidification or whilst the alloy is at a relatively high temperature in the solid state, e.g. during homogenization, solution treatment or recrystallization. The exact composition of the alloy and casting condition will directly influence the selection and volume fraction of intermetallic phases. The main objective of this study was to analyze the morphology and composition of complex microstructure of intermetallic phases in cast AlSi5Cu1Mg and AlCu4Ni2Mg2 aluminium alloys.Design/methodology/approach: In this study, several methods were used such as: optical light microscopy (LM, scanning (SEM electron microscopy in combination with X-ray analysis (EDS using polished sample, and X-ray diffraction (XRD to identify intermetallics in cast AlSi5Cu1Mg and AlCu4Ni2Mg2 aluminum alloys.Findings: The results show that the microstructure of cast AlSi5Cu1Mg and AlCu4Ni2Mg2 aluminum alloys in T6 condition consisted a wide range of intermetallic phases. By using various instruments (LM, SEM, XRD and techniques (imagine, EDS following intermetallic phases were identified: β-Al5FeSi, α-Al15(FeMn3Si - in AlSi5Cu1Mg alloy and Al7Cu4Ni, Al12Cu23Ni, Al2CuMg, AlCuFeNi - in AlCu4Ni2Mg2 alloy.Research limitations/implications: In order to complete and confirm obtained results it is recommended to perform further analysis of the investigated aluminium alloys. Therefore it is planned to include in a next studies, microstructure analysis of the alloys by using transmission electron microscopy technique (TEM.Practical implications: Since the morphology, crystallography and chemical composition affect the intermetallic properties, what involves changes of alloy properties, from a practical point of view it is important to understand their formation conditions in order to control final constituents of

  15. Kinetic Equation for Internal Oxidation of Cu-Al Alloy Spheres

    Institute of Scientific and Technical Information of China (English)

    SONG Kexing; GAO Jianxin; XU Xiaofeng; LI Peiquan; TIAN Baohong; GUO Xiuhua

    2007-01-01

    The kinetics of internal oxidation of Cu-Al alloy spheres, containing up to 2.214% mole fraction Al was investigated in the temperature range 1 023 K to 1 273 K, and the depth of internal oxidation was measured in the microscopy. A kinetic equation was derived to describe the internal oxidation of Cu-Al alloy spheres, which was checked experimentally by means of oxidation depth measurements. The results show that the derived equation is exact enough to describe the kinetics of internal oxidation of Cu-Al alloy spheres.Based on this equation and the oxidation depth measurements, the permeability of oxygen in solid copper has been obtained. Investigation also shows that in the process of internal oxidation, there is no evidence for preferential diffusion along grain boundaries.

  16. Wettability of TiAl alloy melt on ceramic moulds in electromagnetic field

    Institute of Scientific and Technical Information of China (English)

    LI Bang-sheng; LIU Ai-hui; NAN Hai; BI Wei-sheng; GUO Jing-jie; FU Heng-zhi

    2008-01-01

    In the electromagnetic field, the wettability between Ti50Al alloy melt and oxide ceramic moulds was studied by the self-designed measuring apparatus. The thermodynamic and kinetic laws and mechanism on wetting were studied systematically. The results show that in the electromagnetic field, the order of contact angles for the molten Ti50Al alloy for the eight oxide materials is θ(Y2O3)θ(ZrO2(Y2O3))θ(ZrO2(CaO))θ(CaO)θ(ZrO2(MgO))θ(Al2O3)θ(Zircon)θ(MgO). The wetting process of Ti50Al alloy and ceramic moulds includes the nonreactive wetting at the first stage, and the reactive wetting at the final stage. And the higher the ceramic chemical stability, the longer the nonreactive wetting time.

  17. Radiation tolerance of neutron-irradiated model Fe-Cr-Al alloys

    Science.gov (United States)

    Field, Kevin G.; Hu, Xunxiang; Littrell, Kenneth C.; Yamamoto, Yukinori; Snead, Lance L.

    2015-10-01

    The Fe-Cr-Al alloy system has the potential to form an important class of enhanced accident-tolerant cladding materials in the nuclear power industry owing to the alloy system's higher oxidation resistance in high-temperature steam environments compared with traditional zirconium-based alloys. However, radiation tolerance of Fe-Cr-Al alloys has not been fully established. In this study, a series of Fe-Cr-Al alloys with 10-18 wt % Cr and 2.9-4.9 wt % Al were neutron irradiated at 382 °C to 1.8 dpa to investigate the irradiation-induced microstructural and mechanical property evolution as a function of alloy composition. Dislocation loops with Burgers vector of a/2 and a were detected and quantified. Results indicate precipitation of Cr-rich α‧ is primarily dependent on the bulk chromium composition. Mechanical testing of sub-size-irradiated tensile specimens indicates the hardening response seen after irradiation is dependent on the bulk chromium composition. A structure-property relationship was developed; it indicated that the change in yield strength after irradiation is caused by the formation of these radiation-induced defects and is dominated by the large number density of Cr-rich α‧ precipitates at sufficiently high chromium contents after irradiation.

  18. Database on Performance of Neutron Irradiated FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Briggs, Samuel A. [Univ. of Wisconsin, Madison, WI (United States); Littrell, Ken [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Parish, Chad M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-08-01

    The present report summarizes and discusses the database on radiation tolerance for Generation I, Generation II, and commercial FeCrAl alloys. This database has been built upon mechanical testing and microstructural characterization on selected alloys irradiated within the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL) up to doses of 13.8 dpa at temperatures ranging from 200°C to 550°C. The structure and performance of these irradiated alloys were characterized using advanced microstructural characterization techniques and mechanical testing. The primary objective of developing this database is to enhance the rapid development of a mechanistic understanding on the radiation tolerance of FeCrAl alloys thereby enabling informed decisions on the optimization of composition and microstructure of FeCrAl alloys for application as an accident tolerant fuel (ATF) cladding. This report is structured to provide a brief summary of critical results related to the database on radiation tolerance of FeCrAl alloys.

  19. Database on Performance of Neutron Irradiated FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Briggs, Samuel A. [Univ. of Wisconsin, Madison, WI (United States); Littrell, Ken [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Parish, Chad M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-08-01

    The present report summarizes and discusses the database on radiation tolerance for Generation I, Generation II, and commercial FeCrAl alloys. This database has been built upon mechanical testing and microstructural characterization on selected alloys irradiated within the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL) up to doses of 13.8 dpa at temperatures ranging from 200°C to 550°C. The structure and performance of these irradiated alloys were characterized using advanced microstructural characterization techniques and mechanical testing. The primary objective of developing this database is to enhance the rapid development of a mechanistic understanding on the radiation tolerance of FeCrAl alloys, thereby enabling informed decisions on the optimization of composition and microstructure of FeCrAl alloys for application as an accident tolerant fuel (ATF) cladding. This report is structured to provide a brief summary of critical results related to the database on radiation tolerance of FeCrAl alloys.

  20. Effect of Aging Treatment on Microstructural and Mechanical Characteristics of PEO Coatings on Mg-Al Alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Cast Mg-6 wt pct Al alloy solution-treated at 683 K for 16 h and aged at 498 K was coated by plasma electrolytic oxidation (PEO) method. The Mg-6 wt pct Al alloy aged for 16 h exhibited the highest microhardness and wear resistance. After PEO coating, however, the microhardness and wear resistance of coatings on Mg-6 wt pct Al alloy showed a tendency to decrease with increasing aging time, which was in aggrement with the change of thickness with aging time. In addition, the coatings on solution-treated Mg-6 wt pct Al alloy had better microhardness and wear resistance than those on aged Mg-6 wt pct Al alloys. Consequently, it can be understood that the aging treatment has a deleterious influence on the mechanical properties of coatings on Mg-6 wt pct Al alloy.

  1. Effects of can parameters on canned-forging process of TiAl base alloy(Ⅰ)--Microstructural analyses

    Institute of Scientific and Technical Information of China (English)

    刘咏; 韦伟峰; 黄伯云; 何双珍; 周科朝; 贺跃辉

    2002-01-01

    By using thermal simulation technique, the conventional canned-forging process of TiAl based alloy was studied. The effect of can parameters on the microstruct ures of TiAl alloy was analyzed in this process. The results show that, the defo rmation microstructure of TiAl based alloy without canning is inhomogeneous. In lateral area, crack and shearing lines can be found; while in central area, fine -grained shearing zone can be found. The effect of can is to reduce the seconda ry tensile stress. However, only when the deformation of the steel can is coinci dental with that of TiAl alloy ingot, can this effect be effective. Moreover, a thick can would enhance the microstructural homogeneity in TiAl based alloy. With the H/D ratio of the ingot increasing, the deformation of TiAl alloy would be more unsteady, therefore, a thicker can should be needed.

  2. Martensitic and magnetic transformation of Co41Ni32Al24Sb3 and Co41Ni32Al27 alloys

    Institute of Scientific and Technical Information of China (English)

    XU Guo-fu; YIN Zhi-min; LUO Feng-hua; MOU Shen-zhou; K.OIKAWA

    2006-01-01

    The martensitic transformation and magnetic property of Co41Ni32Al27 and Co41Ni32Al24Sb3 alloys were investigated by optical microscopy(OM), scanning electric microscopy(SEM), energy dispersive X-ray spectroscopy(EDS), X-ray diffractometry (XRD), differential scanning calorimeter analysis(DSC) and vibration sample magnetometer(VSM) methods. The results show that martensitic crystal structure of Co41Ni32Al24Sb3 alloy is still L10 type. Both martensitic transformation temperature Tm and Curie point Tc are in linear relation to quenching temperature. Tm increases by 9 K and Tc increases by 7.5 K for every 10 K increasing in quenched temperature. Quenched from same temperature, Tm of Co41Ni32Al24Sb3 alloy is higher than that of Co41Ni32Al27 alloy by 76 K, meanwhile Tc is higher by 18 K. The melting point of Co-Ni-Al alloy is decreased by the Sb addition, eutectic structure appears in Co41Ni32Al24Sb3 alloy annealed at 1 573 K, which indicates that the alloy is partially melted, whereas Co41Ni32Al27 alloy can be annealed at 1 623 K without melted. The martensitic transformation temperature range of Co41Ni32Al24Sb3 alloy is 22-29 K, only half that of Co41Ni32Al27 alloy. This is a very important result to benefit the achievement of large magnetic field induced strain on Co-Ni-Al based alloy. The results of Tm and Tc were explained by total average s+d electron concentration and magnetic valence number Zm respectively.

  3. Oxidation Behaviour of Sputtered Ni-3Cr-20Al Alloy

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The oxidation behavior of sputtered Ni-3Cr-20Al coating at 900°C in air was investigated. A dense Al2O3 layer was formed on the sputtered Ni-3Cr-20Al coating after 200 h oxidation.However, owing to the segregation of Ni3Al during oxidation Focess at high temperature, the spinel NiAl2O4 was also formed in the Al2O3 layer. It was found that the formation of NiAl2O4had no detrimental effect on the oxidation resistance of the sputtered Ni-3Cr-20Al coating due to the excellent adhesion shown by the Al2O3 and NiAl2O4 complex oxide scale.

  4. Microstructure and mechanical behaviour of Ti-6Al-7Nb alloy produced by selective laser melting

    International Nuclear Information System (INIS)

    Selective laser melting (SLM) is an advanced manufacturing technology providing alternative method of producing complex components directly from 3D computer models. The purpose of this work is to determine the influence of the SLM manufacturing strategy on mechanical properties and microstructure of the as-built Ti-Al-Nb alloy. Specimens of Ti-6Al-7Nb were produced in three versions of the specimen axis orientation with respect to its build direction. Mechanical characteristics of the alloy were determined by tensile and compression testing, as well as hardness measurements. Microstructures were characterised utilising optical microscopy, scanning electron microscopy and X-ray diffraction analysis. It was found that the as-built Ti-6Al-7Nb alloy has microstructure of α' martensite hardened by dispersive precipitates of the second phase, which results in higher tensile and compressive strengths, but lower ductility in comparison to those of an alloy manufactured by conventional methods. The layered microstructure of the material gives it a significant anisotropy of Young's modulus, moderate anisotropy of mechanical properties, but strong anisotropy of sensitivity to the build porosity. The paper develops understanding of the relationships between the strategy of layered manufacturing of the Ti-6Al-7Nb alloy and its microstructural and mechanical characteristics. This is important for future applications of the SLM technology for producing Ti-6Al-7Nb parts, e.g. the custom medical implants. - Research Highlights: → The as-built SLM Ti-6Al-7Nb alloy has a layered microstructure of α' martensite. → Size and orientation of the α' plates are determined by the SLM building strategy. → The layered microstructure gives the alloy an anisotropy of Young's modulus. → The building strategy influences anisotropy of material sensitivity to the built porosity.

  5. Hafnium influence on the microstructure of FeCrAl alloys

    Science.gov (United States)

    Geanta, V.; Voiculescu, I.; Stanciu, E.-M.

    2016-06-01

    Due to their special properties at high temperatures, FeCrAl alloys micro-alloyed with Zr can be regarded as potential materials for use at nuclear power plants, generation 4R. These materials are resistant to oxidation at high temperatures, to corrosion, erosion and to the penetrating radiations in liquid metal environments. Also, these are able to form continuously, by the self-generation process of an oxide coating with high adhesive strength. The protective oxide layers must be textured and regenerable, with a good mechanical strength, so that crack and peeling can not appear. To improve the mechanical and chemical characteristics of the oxide layer, we introduced limited quantities of Zr, Ti, Y, Hf, Ce in the range of 1-3%wt in the FeCrAl alloy. These elements, with very high affinity to the oxygen, are capable to stabilize the alumina structure and to improve the oxide adherence to the metallic substrate. FeCrAl alloys microalloyed with Hf were prepared using VAR (Vacuum Arc Remelting) unit, under high argon purity atmosphere. Three different experimental alloys have been prepared using the same metallic matrix of Fe-14Cr-5Al, by adding of 0.5%wt Hf, 1.0%wt Hf and respectively 1.5%wt Hf. The microhardness values for the experimental alloys have been in the range 154 ... 157 HV0.2. EDAX analyses have been performed to determine chemical composition on the oxide layer and in the bulk of sample and SEM analyze has been done to determine the microstructural features. The results have shown the capacity of FeCrAl alloy to form oxide layers, with different texture and rich in elements such as Al and Hf.

  6. Effects of Thermal Exposure on Properties of Al-Li Alloys

    Science.gov (United States)

    Shah, Sandeep; Wells, Douglas; Stanton, William; Lawless, Kirby; Russell, Carolyn; Wagner, John; Domack, Marcia; Babel, Henry; Farahmand, Bahram; Schwab, David; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    Aluminum-Lithium (Al-Li) alloys offer significant performance benefits for aerospace structural applications due to their higher specific properties compared with conventional Al alloys. For example, the application of Al-Li alloy 2195 to the space shuffle external cryogenic fuel tank resulted in weight savings of over 7,000 lb, enabling successful deployment of International Space Station components. The composition and heat treatment of 2195 were optimized specifically for strength-toughness considerations for an expendable cryogenic tank. Time-dependent properties related to reliability, such as thermal stability, fatigue, and corrosion, will be of significant interest when materials are evaluated for a reusable cryotank structure. Literature surveys have indicated that there is limited thermal exposure data on Al-Li alloys. The effort reported here was designed to establish the effects of thermal exposure on the mechanical properties and microstructure of Al-Li alloys C458, L277, and 2195 in plate gages. Tensile, fracture toughness, and corrosion resistance were evaluated for both parent metal and friction stir welds (FSW) after exposure to temperatures as high as 300 F for up to 1000 hrs. Microstructural changes were evaluated with thermal exposure in order to correlate with the observed data trends. The ambient temperature parent metal data showed an increase in strength and reduction in elongation after exposure at lower temperatures. Strength reached a peak with intermediate temperature exposure followed by a decrease at highest exposure temperature. Friction stir welds of all alloys showed a drop in elongation with increased length of exposure. Understanding the effect of thermal exposure on the properties and microstructure of Al-Li alloys must be considered in defining service limiting temperatures and exposure times for a reusable cryotank structure.

  7. Development and Oxidation Behavior of Al-Cu-Fe Quasicrystalline Coating on Ti Alloy

    Institute of Scientific and Technical Information of China (English)

    Fei CAI; Chungen ZHOU; Huibin XU; Shengkai GONG

    2004-01-01

    An oxidation resistant Al-Cu-Fe quasicrystalline coating was fabricated on substrate of Ti alloy by Iow pressure plasma spraying (LPPS) method. As-sprayed Al-Cu-Fe coating has a rapidly solidified lamellar microstructure consisting of quasicrystalline phase and crystalline phase. The formation of quasicrystalline coating is related to the annealing. The results from the oxidation experiments showed that Al-Cu-Fe quasicrystalline coating improved the oxidation resistance of Ti-base alloys. During the oxidation period there is no evident spallation of the coating from the substrate. Oxide formed on the surface of Al-Cu-Fe quasicrystalline coating after oxidation consisted of Al2O3. Oxidation occurs leading to a change of concentration and phase transformation in the coating surface. Selective oxidation of Al transforms the quasicrystalline phase into the phase.

  8. Braze Welding TIG of Titanium and Aluminium Alloy Type Al – Mg

    Directory of Open Access Journals (Sweden)

    Winiowski A.

    2016-03-01

    Full Text Available The article presents the course and the results of technological tests related to TIG-based arc braze welding of titanium and AW-5754 (AlMg3 aluminium alloy. The tests involved the use of an aluminium filler metal (Al99.5 and two filler metals based on Al-Si alloys (AlSi5 and AlSi12. Braze welded joints underwent tensile tests, metallographic examinations using a light microscope as well as structural examinations involving the use of a scanning electron microscope and an X-ray energy dispersive spectrometer (EDS. The highest strength and quality of welds was obtained when the Al99.5 filler metal was used in a braze welding process. The tests enabled the development of the most convenient braze welding conditions and parameters.

  9. The relationship between viscosity and glass forming ability of Al-(Ni)-Yb alloy systems

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    The dynamic viscosity of Al-Yb and Al-Ni-Yb superheated melts was measured using a torsional oscillation viscometer. The results show that the temperature dependence of viscosity fits the Arrhenius law well and the fitting factors are calculated. The amorphous ribbons of these alloys were produced by the melt spinning technique and the thermal properties were characterized by using a differential scanning calorimetry (DSC). E (the activation energy for viscous flow), which reflects the change rate of viscosity, has a good negative relation with the GFA in both Al-Yb and Al-Ni-Yb systems. However, there is no direct relation between liquidus viscosity (ηL) and GFA. The superheated fragility M can predict GFA in Al-Yb or Al-Ni-Yb alloy system.

  10. Microstructure of AlSi17Cu5 alloy after overheating over liquidus temperature

    Directory of Open Access Journals (Sweden)

    J. Piątkowski

    2015-01-01

    Full Text Available The paper presents microstructure tests of alloy AlSi17Cu5. In order to disintegrate the primary grain of silicon the so-called time-temperature transformation TTT was applied which was based on overheating the liquid alloy way over the temperature Tliq., soaking in it for 30 minutes and casting it to a casting mould. It was found that such process causes the achievement of fine-crystalline structure and primary silicon crystals take up the form of pentahedra or frustums of pyramids. With the use of X-ray microanalysis and X-ray diffraction analysis the presence of intermetallic phases Al2Cu, Al4Cu9 which are the ingredients of eutectics α - AlCu - β and phase Al9Fe2Si which is a part of eutectic α - AlFeSi - β was confirmed.

  11. Tribological characteristics of new series of Al-Sn-Si alloys

    Institute of Scientific and Technical Information of China (English)

    袁鸽成; 张新明; 娄燕雄; 黎祚坚

    2003-01-01

    Tribological characteristics of new series of Al-Sn-Si alloys were investigated by means of pin-disk types of wear testing machines, OM, SEM and EDAX. Rules about the influence of Sn, Si content and load on the friction and wear characteristics of the alloys were ascertained. The friction factor and wear rate of the alloys decrease with increasing Sn content, the wear rate decreases but the friction factor varies hardly with increasing Si content. The friction factor of the alloys increases slightly and the wear rate increases observably with increasing load in the range of 10-80 N. The wear mechanism of Al-Sn-Si alloys consists of 'plough' action and abrasive wear below 30 N; the adhesive and delamination mechanism are shown in the range of 30-80 N. The tribological characteristics of Al-Sn-Si system are superior to those of Al-Sn or Al-Si systems due to their "peritectic-type" island-shape microstructure of Si surrounded with Sn.

  12. Effect of homogenization treatment on microstructure and properties of Al-Mg-Mn-Sc-Zr alloy

    Institute of Scientific and Technical Information of China (English)

    NIE Bo; YIN Zhi-min; ZHU Da-peng; PENG Yong-yi; JIANG Feng; HUANG Ji-wu

    2007-01-01

    The effect of homogenization on the hardness, tensile properties, electrical conductivity and microstructure of as-cast Al-6Mg-0.4Mn-0.25Sc-0.12Zr alloy was studied. The results show that during homogenization as-cast studied alloy has obviously hardening effect that is similar to aging hardening behavior in traditional Al alloys. The precipitates are mainly Al3(Sc,Zr) and Al6Mn.When homogenization temperature increases the hardness peak value is declined and the time corresponding to hardness peak value is shortened. The electrical conductivity of the alloy monotonously increases with increasing homogenization temperature and time.The decomposition of the supersaturated solid solution containing Sc and Zr which is formed during direct chilling casting and the precipitation of Al3(Sc, Zr) cause hardness increasing. The depletion of the matrix solid solubility decreases the ability of electron scattering in the alloy, resulting in the electrical conductivity increased. Tensile property result at hot rolling state shows that the optimal homogenization treatment processing is holding at 300-350 ℃ for 6-8 h.

  13. Investigation of Formation and Inhibition Mechanism of Cerium Conversion Films on Al 2024 Alloy

    Institute of Scientific and Technical Information of China (English)

    邵敏华; 黄若双; 付燕; 林昌健

    2002-01-01

    To study the mechanism of formation and inhibition of Ce conversion films on Al 2024-T3 alloy, scanning microreference electrode technique (SMRE) is used to probe the potential map on Al 2024-T3 in CeCl3 solution, the localized corrosion of Al alloy decreases with immersion time and disappears finally, which results from the competition of Cl- aggression and Ce3+ inhibition on alloy surface. The results of X-ray photoelectron spectroscopy (XPS) indicate that the Ce conversion films consist of Al2O3, CeO2 and Ce2O3(Ce(OH)3), and CeO2/Ce2O3 ratio decreases with the immersion time. When a critical pH for Ce(OH)3 formation was reached, Ce(OH)3 will precipitate on the micro cathodic area on alloy surface. Consequently, H2O2, the product of the catholic reaction will oxidize a part of Ce(OH)3 to CeO2, which appears a better corrosion resistance for Al alloys.

  14. Atomic-scale computer simulation for ternary alloy Ni-Cr-Al during early precipitation process

    Institute of Scientific and Technical Information of China (English)

    CHU Zhong; CHEN Zheng; WANG Yongxin; LU Yanli; LI Yongsheng

    2005-01-01

    The aging behaviors of Ni-Cr-Al ternary alloy are studied at temperature 873 K based on the mean-field theory, and the early precipitation process is simulated at atomic-scale with microscopic phase-field model. The precipitation mechanism of the low supersaturated alloy Ni-12.2at. % Cr-7.8at. % Al is non-classical nucleation and growth, the L12 structure (Ni3Al) and D022 structure (Ni3Cr)phases precipitate simultaneously, a part of D022 phase transmits to L12 structure phase, and other part retains its previous structure. For high supersaturated alloy, congruent ordering appears first, then followed by spinodal decomposition, the nonstoicheometric ordered phases are produced in this process, which occurs before clustering. The precipitation mechanism of Ni-8at. % Cr-18at. %Al alloy is similar to Ni-10at. % Cr-12at. %Al alloy, but the ordering process of the former is ahead of the latter.

  15. New Powder Metallurgical Approach to Achieve High Fatigue Strength in Ti-6Al-4V Alloy

    Science.gov (United States)

    Cao, Fei; Ravi Chandran, K. S.; Kumar, Pankaj; Sun, Pei; Zak Fang, Z.; Koopman, Mark

    2016-05-01

    Recently, manufacturing of titanium by sintering and dehydrogenation of hydride powders has generated a great deal of interest. An overarching concern regarding powder metallurgy (PM) titanium is that critical mechanical properties, especially the high-cycle fatigue strength, are lower than those of wrought titanium alloys. It is demonstrated here that PM Ti-6Al-4V alloy with mechanical properties comparable (in fatigue strength) and exceeding (in tensile properties) those of wrought Ti-6Al-4V can be produced from titanium hydride powder, through the hydrogen sintering and phase transformation process. Tensile and fatigue behavior, as well as fatigue fracture mechanisms, have been investigated under three processing conditions. It is shown that a reduction in the size of extreme-sized pores by changing the hydride particle size distribution can lead to improved fatigue strength. Further densification by pneumatic isostatic forging leads to a fatigue strength of ~550 MPa, comparable to the best of PM Ti-6Al-4V alloys prepared by other methods and approaching the fatigue strengths of wrought Ti-6Al-4V alloys. The microstructural factors that limit fatigue strength in PM titanium have been investigated, and pathways to achieve greater fatigue strengths in PM Ti-6Al-4V alloys have been identified.

  16. Functions and mechanism of modification elements in eutectic solidification of Al-Si alloys: A brief review

    Directory of Open Access Journals (Sweden)

    Zu Fangqiu

    2014-07-01

    Full Text Available Being used more and more widely in engineering, Al-Si alloys comprise about 80% of all kinds of aluminum alloys, which are the most widely utilized nonferrous alloys. Although most Al-Si alloys consist of multiple components, the eutectics in the structure accounts for 50%-90% of the sum volume of such alloys. Therefore, understanding the modification mechanism and function rules of the Al-Si eutectic solidification is the technical key in controlling the structures and properties of such casting alloys. The present paper chiefly reviews recent investigation developments and important conclusions along the lines of the functions of modification elements and their modification mechanism in the eutectic solidification of Al-Si alloys.

  17. Wrought processing of γ-TiAl alloys

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The hot working behaviour of intermetallic titanium aluminide alloys was described. The microstructural evolution during hot working was systema tically studied on a series of binary and technical alloys with aluminium contents ranging between 45% and 54%(mole fraction). Process regimes in terms of temperature and strain rate were identified which allow large strain hot working to be carried out, either by forging or extrusion, with the production of sound forgings. Them ajor areas addressed in the paper are ingot structure and homogenization, factors determining hot working and recrystallization, ingot conversion , and secondary processing.

  18. High-strength and high-RRR Al-Ni alloy for aluminum-stabilized superconductor

    CERN Document Server

    Wada, K; Sakamoto, H; Yamamoto, A; Makida, Y

    2000-01-01

    The precipitation type aluminum alloys have excellent performance as the increasing rate in electric resistivity with additives in the precipitation state is considerably low, compared to that of the aluminum alloy with additives in the solid-solution state. It is possible to enhance the mechanical strength without remarkable degradation in residual resistivity ratio (RRR) by increasing content of selected additive elements. Nickel is the suitable additive element because it has very low solubility in aluminum and low increasing rate in electric resistivity, and furthermore, nickel and aluminum form intermetallic compounds which effectively resist the motion of dislocations. First, Al-0.1wt%Ni alloy was developed for the ATLAS thin superconducting solenoid. This alloy achieved high yield strength of 79 MPa (R.T.) and 117 MPa (4.2 K) with high RRR of 490 after cold working of 21% in area reduction. These highly balanced properties could not be achieved with previously developed solid-solution aluminum alloys. ...

  19. In-situ observation of porosity formation during directional solidification of Al-Si casting alloys

    Directory of Open Access Journals (Sweden)

    Zhao Lei

    2011-02-01

    Full Text Available In-situ observation of porosity formation during directional solidification of two Al-Si alloys (7%Si and 13%Si was made by using of micro-focus X-ray imaging. In both alloys, small spherical pores initially form in the melt far away from the eutectic solid-liquid (S/L interface and then grow and coagulate during solidification. Some pores can float and escape from the solidifying melt front at a relatively high velocity. At the end of solidification, the remaining pores maintain spherical morphology in the near eutectic alloy but become irregular in the hypoeutectic alloy. This is attributed to different solidification modes and aluminum dendrite interactions between the two alloys. The mechanism of the porosity formation is briefly discussed in this paper.

  20. Corrosion Behaviour of Zn-10Al-1.5Cu Alloy

    Directory of Open Access Journals (Sweden)

    C. N. Panagopoulos

    2011-01-01

    Full Text Available The corrosion behaviour of Zn-10Al-1.5Cu alloy in NaCl solution was examined. The used NaCl solution concentrations were 1M, 0.3M, and 0.003M for a constant temperature values of 7°C or 25°C or 45°C. The corrosion behaviour of this alloy was investigated under potentiodynamic corrosion conditions. The surface of the corroded alloy specimens was studied with the aid of scanning electron microscopy and X-ray diffraction techniques. It was observed that the increase of NaCl concentration in the corrosion solution for a constant value of temperature led to lower corrosion resistance of the alloy. For a constant value of solution concentration, the increase of solution temperature also led to the decrease of corrosion resistance of the same alloy.

  1. Study on strength and fracture toughness of Al-Zn-Mg-Cu-Ti(-Sn alloys

    Directory of Open Access Journals (Sweden)

    Yan A.

    2015-01-01

    Full Text Available The strength and fracture toughness of Al-Zn-Mg-Cu-Ti(-Sn alloys were investigated by performing tensile and plane strain fracture toughness (KIC tests. Detailed observations with optical, scanning electron and transmission electron microscopy were conducted to analyze microstructure and fracture surfaces of the alloys. The results revealed that addition of Sn refined the solution-aging grain size of matrix and reduced coarsening rate of precipitate during aging. Narrower precipitation free zones and more discontinuous distribution of grain boundary precipitates were observed to be displayed in the Sn-containing alloy. Small size second phase particles Mg2Sn were observed to form in the Sn-containing alloy and distribute in the fine dimples of fracture surface. These features of microstructure were believed to impart higher strength and fracture toughness of the Sn-containing alloy on overaging.

  2. On characterization of deformation microstructure in Boron modified Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    Addition of boron in small quantities to various titanium alloys have shown significant improvement in mechanical behavior of materials. In the present study, electron back-scatter diffraction (EBSD) techniques have been applied to investigate the deformation microstructure evolution in boron modified two-phase titanium alloy Ti-6Al-4V. The alloy was hot compressed at 750 deg. C up to 50% height reduction at two different strain rates (10-3 s-1 and 1 s-1). The EBSD analyses indicated significant differences in deformed microstructure of the base alloy and the alloy containing boron. A strong subgrain formation tendency was observed along with inhomogeneous distribution of dislocations inside large α colonies of Ti64. In contrast, α colonies were relatively strain free for Ti64 + B, with more uniform dislocation density distribution. The observed difference is attributed to microstructural modifications viz. grain size refinement and presence of TiB particles at grain boundary produced due to boron addition.

  3. Improvement of warm formability of Al-Mg sheet alloys containing coarse second-phase particles

    Institute of Scientific and Technical Information of China (English)

    Arne; K; DAHLE; Amit; K; GHOSH

    2009-01-01

    Several alloying elements involving Zr, Cu, Zn and Sc were added to Al-Mg sheet alloys in order to obtain an excellent combination of high strength and good high-temperature formability. Microstruc-tural examination showed that coarse intermetallic particles were formed in the microstructure and their amounts changed with variations of the alloying elements. During warm rolling of thermome-chanical treatments prior to warm deformation, the coarse particles initiated cracks, decreasing the warm formability. For healing the crack damage and further improving the warm formability, a process of hot isothermal press was developed and optimized to the sheet alloys. With this process, the biaxial stretch formability at 350℃ was improved by 22% for an aluminum alloy containing a large amount of coarse particles.

  4. Structural evolutions of the mechanically alloyed Al70Cu20Fe10 powders

    Indian Academy of Sciences (India)

    Musa Göğebakan; Bariş Avar

    2011-10-01

    Elemental mixtures of Al, Cu, Fe powders with the nominal composition of Al70Cu20Fe10 were mechanically alloyed in a planetary ball mill for 80 h. Subsequent annealing of the as-milled powders were performed at 600–800°C temperature range for 4 h. Structural characteristics of the mechanically alloyed Al70Cu20Fe10 powders with the milling time and the heat treatment were investigated by X-ray diffraction (XRD), differential scanning calorimeter (DSC) and differential thermal analysis (DTA). Mechanical alloying of the Al70Cu20Fe10 did not result in the formation of icosahedral quasicrystalline phase (i-phase) and a long time milling resulted in the formation of -Al(Cu,Fe) solid solution phase (-phase). The i-phase was observed only for short-time milled powders after heat treatment above 600°C. The -phase was one of the major phases in the Al70Cu20Fe10 alloy. The w-Al7Cu2Fe1 phase (w-phase) was obtained only after heat treatment of the short-time milled and unmilled samples. The present investigation indicated that a suitable technique to obtain a large amount of quasicrystalline powders is to use a combination of short-time milling and subsequent annealing.

  5. Rapid solidification of Al-Cu-Ag ternary alloy under the free fall condition

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    The rapid solidification of Al-30%Cu-18%Ag ternary alloy is investigated by using the free fall method. Its solidified microstructure is composed of θ(Al2Cu), α(Al) and ξ(Ag2Al) phases. The liquidus temperature and solidus temperature are determined as 778 and 827 K, respectively. The alloy melt undercooled amounts up to ΔTMax=171 K (0.20TL). Its microstructural evolution is investigated based on the theoretical analysis of undercooling behavior and nucleation mechanics. It is found that the undercooling increases with the decrease of the diameter of the alloy droplet. When ΔT<78 K, the primary θ (Al2Cu) phase of the alloy grows into coarse dendrite. When 78 K≤ΔT≤171 K, its refined θ (Al2Cu) phase grows alternatively with α(Al) phase. Once ΔT≥171 K, its microstructure is characterized by the anomalous (θ+α+ξ) ternary eutectic.

  6. Rapid solidification of Al-Cu-Ag ternary alloy under the free fall condition

    Institute of Scientific and Technical Information of China (English)

    DAI FuPing; WEI BingBo

    2009-01-01

    The rapid solidification of Al-30%Cu-18%Ag ternary alloy is investigated by using the free fall method. Its solidified microstructure is composed of θ(Al2Cu), α(Al) and ξ(Ag2Al) phases. The liquidus temperature and solidus temperature are determined as 778 and 827 K, respectively. The alloy melt undercooled amounts up to △Tmax=171 K (0.20T,). Its microstructural evolution is investigated based on the theoretical analysis of undercooling behavior and nucleation mechanics. It is found that the undercooling increases with the decrease of the diameter of the alloy droplet. When △T<78 K, the primary θ(Al2Cu) phase of the alloy grows into coarse dendrite. When 78 K≤△T≤171 K, its refined θ(Al2Cu) phase grows alternatively with α(Al) phase. Once △T≥171 K, its microstructure is characterized by the anomalous (θ+αξ) ternary eutectic.

  7. Study of thermodynamic properties of Np-Al alloys in molten LiCl-KCl eutectic

    Science.gov (United States)

    Souček, P.; Malmbeck, R.; Mendes, E.; Nourry, C.; Sedmidubský, D.; Glatz, J.-P.

    2009-10-01

    Pyrochemical methods are investigated worldwide within the framework of Partitioning and Transmutation concepts for spent nuclear fuel reprocessing. Electroseparation techniques in a molten LiCl-KCl are being developed in ITU to recover all actinides from a mixture with fission products. During the process, actinides are selectively electrochemically reduced on a solid aluminium cathode, forming solid actinide-aluminium alloys. This work is focused on the thermodynamic properties of Np-Al alloys in a temperature range of 400-550 °C and on the characterisation of the structure and chemical composition of deposits obtained by electrodeposition of Np on solid Al electrodes in a LiCl-KCl-NpCl 3 melt. Cyclic voltammetry and open circuit chronopotentiometry have been used to examine the electrochemical behaviour of Np on inert W and reactive Al electrodes. Gibbs energies, enthalpy and entropy of formation and standard electrode potentials of Np-Al alloys were evaluated and compared with ab initio calculations. Galvanostatic electrolyses at 450 °C were carried out to recover Np onto Al plates and the solid surface deposits were characterised by XRD and SEM-EDX analyses. Stable and dense deposits consisting of NpAl 3 and NpAl 4 alloys were identified. In addition, the conversion of NpO 2 to NpCl 3 is described, using chlorination of the oxide in a molten salt media by pure chlorine gas.

  8. Reduction of nitric oxide with carbon monoxide on the Al-Mo(110) surface alloy

    Science.gov (United States)

    Grigorkina, G. S.; Tvauri, I. V.; Kaloeva, A. G.; Burdzieva, O. G.; Sekiba, D.; Ogura, S.; Fukutani, K.; Magkoev, T. T.

    2016-05-01

    Coadsorption and reaction of carbon monoxide (CO) and nitric oxide (NO) on Al-Mo(110) surface alloy have been studied by means of Auger electron, reflection-absorption infrared and temperature programmed desorption spectroscopies (AES, RAIRS, TPD), low energy electron diffraction (LEED) and work function measurements. The Al-Mo(110) surface alloy was obtained by thermal annealing at 800 K of aluminum film deposited on Mo(110) held at room temperature. Upon annealing Al penetrates the surface, most likely forming stoichiometric hexagonal surface monolayer of the compound Al2Mo. The NO and CO adsorb molecularly on this alloy surface at 200 K, unlike totally dissociative adsorption on bare Mo(110) and Al(111) film. Adsorption of CO on NO precovered Al-Mo(110) substrate dramatically affects the state of NO molecules, most probably displacing them to higher-coordinated sites with their simultaneous tilting to the surface plane. Heating to about room temperature (320 K) causes reduction of nitric oxide with carbon monoxide, yielding CO2, and substrate nitridation. This behavior can be associated with the surface reconstruction providing additional Al/Mo interface reaction sites and change of the d-band upon alloying.

  9. Influence of cooling rate on microstructure formation during rapid solidification of binary TiAl alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kenel, C., E-mail: Christoph.Kenel@empa.ch; Leinenbach, C.

    2015-07-15

    Highlights: • Rapid solidification studies with varying cooling rates were realized for Ti–Al. • Experiments were combined with finite element simulations of heat transfer. • The resulting microstructure of Ti–Al alloys is strongly dependent on the Al content. • The microstructure and phase transformation behavior can be predicted. • The method allows alloy development for processes involving rapid solidification. - Abstract: Titanium aluminides as structural intermetallics are possible candidates for a potential weight reduction and increased performance of high temperature components. A method for the characterization of the microstructure formation in rapidly solidified alloys was developed and applied for binary Ti–(44–48)Al (at.%). The results show a strong dependency of the microstructure on the Al content at cooling rates between 6 ⋅ 10{sup 2} and 1.5 ⋅ 10{sup 4} K s{sup −1}. The formation of α → α{sub 2} ordering, lamellar α{sub 2} + γ colonies and interdendritic TiAl γ-phase were observed, depending on the Al amount. Based on thermodynamic calculations the observed microstructure can be explained using the CALPHAD approach taking into account the non-equilibrium conditions. The presented method provides a useful tool for alloy development for processing techniques involving rapid solidification with varying cooling rates.

  10. Synthesis and Characterization of Nanocrystalline Al-20 at. % Cu Powders Produced by Mechanical Alloying

    Directory of Open Access Journals (Sweden)

    Molka Ben Makhlouf

    2016-06-01

    Full Text Available Mechanical alloying is a powder processing technique used to process materials farther from equilibrium state. This technique is mainly used to process difficult-to-alloy materials in which the solid solubility is limited and to process materials where nonequilibrium phases cannot be produced at room temperature through conventional processing techniques. This work deals with the microstructural properties of the Al-20 at. % Cu alloy prepared by high-energy ball milling of elemental aluminum and copper powders. The ball milling of powders was carried out in a planetary mill in order to obtain a nanostructured Al-20 at. % Cu alloy. The obtained powders were characterized using scanning electron microscopy (SEM, differential scanning calorimetry (DSC and X-ray diffraction (XRD. The structural modifications at different stages of the ball milling are investigated with X-ray diffraction. Several microstructure parameters such as the crystallite sizes, microstrains and lattice parameters are determined.

  11. Texture development in Al-high Mg alloys during recrystallization and grain growth

    Energy Technology Data Exchange (ETDEWEB)

    Endou, S.; Inagaki, H. [Shonan Inst. of Tech., Fujisawashi (Japan)

    2001-07-01

    Al-high Mg alloys containing Mg more than 6% were cold rolled 95% and annealed at temperatures between 275 and 450 C. Textures developed in these alloys were investigated with the orientation distribution function analysis. It was found that the heating rate to the annealing temperature strongly influenced the annealing textures of these alloys. Annealing with the slow heating rate resulted in the development of {l_brace}100{r_brace} left angle 001 right angle, whereas annealing with the rapid heating rate enhanced the development of {l_brace}100{r_brace} left angle 013 right angle and {l_brace}103{r_brace} left angle 321 right angle. This is because the orientation distribution established at complete recrystallization had strong influences on the texture development during subsequent grain growth. Annealing textures in the Al-9% Mg alloy were always random, since its rolling textures were random (orig.)

  12. Quantitative procedure for evaluation of microstructure of cast Mg-Al-Ca-Sr magnesium alloy

    Directory of Open Access Journals (Sweden)

    T. Rzychoń

    2010-01-01

    Full Text Available In this paper the microstructural characterization of ingot MRI-230D magnesium alloy and quantitative procedure for evaluation of microstructure are presented. The optical and scanning electron microscopy were used to study the morphology of microstructural compounds in this alloy. The X-ray diffraction was used to determination of phase composition. The as-cast microstructure of MRI-230D magnesium alloy containing aluminum, calcium and strontium consists of the dendritic α-Mg and such intermetallic compounds as: Al2Ca, Al4Sr and AlxMny. In the purpose quantitative description of microstructure semi-automatic procedures using Met-Ilo image analysis were developed. Prepared semi-automatic procedures allow a fast determination of phase content in MRI-230D alloy using light microscopy and will be useful in the quality control of MRI-230D ingots.

  13. Directional solidification of Zn-Al-Cu eutectic alloy by the vertical Bridgman method

    Directory of Open Access Journals (Sweden)

    Büyük U.

    2015-01-01

    Full Text Available In the present work, the effect of growth rate and temperature gradient on microstructure and mechanical properties of Zn-7wt.%Al-4wt.%Cu eutectic alloy has been investigated. Alloys prepared under steady-state conditions by vacuumed hot filing furnace. Then, the alloys were directionally solidified upward with different growth rates (V=11.62-230.77 mm/s at a constant temperature gradient (G=7.17 K/mm and with different temperature gradients (G=7.17-11.04 K/mm at a constant growth rate (V=11.62 mm/s by a Bridgman furnace. The microstructures were observed to be lamellae of Zn, Al and broken lamellae CuZn4 phases from quenched samples. The values of eutectic spacing, microhardness and ultimate tensile strength of alloys were measured. The dependency of the microstructure and mechanical properties on growth rate and temperature gradient were investigated using regression analysis.

  14. Evaluation of Cracking Causes of AlSi5Cu3 Alloy Castings

    Directory of Open Access Journals (Sweden)

    Eperješi Š.

    2014-10-01

    Full Text Available Recently, the castings made from aluminum-silicon alloys by pressure die casting are increasingly used in the automotive industry. In practice, on these castings are high demands, mainly demands on quality of their structure, operating life and safety ensuring of their utilization. The AlSi5Cu3 alloy castings are widely used for production of car components. After the prescribed tests, the cracks and low mechanical properties have been identified for several castings of this alloy, which were produced by low pressure casting into a metal mould and subsequent they were heat treated. Therefore, analyses of the castings were realized to determine the causes of these defects. Evaluation of structure of the AlSi5Cu3 alloy and causes of failure were the subjects of investigation presented in this article.

  15. Nanocrystallization of Coarse Primary Phases in Al- and Mg-Based Alloys Induced by HCPEB Treatment

    Directory of Open Access Journals (Sweden)

    Gao Bo

    2013-01-01

    Full Text Available This paper reports on a phenomenon associated with high-current pulsed electron beam (HCPEB treatment: surface nanocrystallization of coarse primary phase in hypereutectic Al17.5Si and quasicrystal alloys after multiple pulses of HCPEB irradiation. The HCPEB treatment induces superfast heating and diffusion of alloying elements and heterogeneous nucleation in a melting solution, followed by rapid solidification and cooling of the material surfaces. Consequently, nanostructured surface layers can be achieved easily. Nano-Si phase and nano-quasicrystal phase formation on the modified surface layer of hypereutectic Al17.5Si alloy and quasicrystal alloy (Mg37Zn60Y3 show a potential for surface nanocrystallization of materials with enhanced properties by HCPEB treatment.

  16. Grain refinement of Mg-Al magnesium alloys by carbon inoculation

    Institute of Scientific and Technical Information of China (English)

    WANG Zhao-hui; KANG Yong-lin; ZHAO Hong-jin; XU Yue

    2006-01-01

    C2Cl6 was used as grain refiner for AM60 magnesium alloys. The effects of grain refinement process on chemical composition, microstructure, impact energy, hardness and mechanical properties of magnesium alloys were investigated with XRF spectrometer, optical and electronic microscopes, pendulum impact tester, hardness tester and MTS material testing machine. The results show that C2Cl6 has good effects on microstructure and mechanical properties of AM60 magnesium alloys. The optimum usage of C2Cl6 in AM60 for getting the best properties is 1.0%. The results of electronic microscopic examination and theoretical analyses show that Al4C3 should be the potent heterogeneous nucleant for Mg-Al magnesium alloys.

  17. ELECTROCHEMICAL IMPEDANCE SPECTROSCOPY DURING CORROSION PROCESS OF 8090 Al-Li ALLOY IN EXCO SOLUTION

    Institute of Scientific and Technical Information of China (English)

    J.F. Li; Z.Q. Zheng; C.Y. Tan; S.C. Li; Z. Zhang; J.Q. Zhang

    2004-01-01

    The corrosion behavior and electrochemical impedance spectroscopy ( EIS) features of 8090 Al-Li alloys in EXCO solution were investigated, and the EIS was simulated using an equivalent circuit. At the beginning of immersion in EXCO solution, the EIS is comprised by a depressed capacitive arc at high-mediate frequency and an inductive arc at low frequency, and the inductive component decreases and disappears with immersion time. Once exfoliation or severe pitting corrosion is produced, two capacitivearcs appear in the EIS. These two capacitive arcs are originated from the two parts of the corroded alloy surface, the original flat alloy surface and the new inter-face exposed to the aggressive EXCO solution due to the exfoliation or pitting corrosion.Some corrosion development features of 8090 Al-Li alloys in EXCO solution can be obtained through simulated EIS information.

  18. Improvement of mechanical properties of AlSi7Mg alloy with fast cooling homogenous modifier

    Directory of Open Access Journals (Sweden)

    T. Lipiński

    2008-04-01

    Full Text Available The results of modification of eutectic and hypoeutectic aluminum-silicon alloys by sodium, strontium, antimony and other additions in the metallurgic process have been already analyzed and described. Literature on the topic provides scant information on silumin modification with modifiers obtained from the treated alloy by fast coolingResults of studies on the modification of AlSi7Mg alloy with a homogenous modifier obtained by fast cooling of AlSi7Mg alloy at rate 300oC/s are presented in the paper. The effects of cooling rate and w/w concentration of the modifier in the melt on tensile strength, percentage elongation, Brinell hardness and abrasive wear are illustrated graphically.

  19. Effect of Micro Arc Oxidation Coatings on Corrosion Resistance of 6061-Al Alloy

    Science.gov (United States)

    Wasekar, Nitin P.; Jyothirmayi, A.; Rama Krishna, L.; Sundararajan, G.

    2008-10-01

    In the present study, the corrosion behavior of micro arc oxidation (MAO) coatings deposited at two current densities on 6061-Al alloy has been investigated. Corrosion in particular, simple immersion, and potentiodynamic polarization tests have been carried out in 3.5% NaCl in order to evaluate the corrosion resistance of MAO coatings. The long duration (up to 600 h) immersion tests of coated samples illustrated negligible change in weight as compared to uncoated alloy. The anodic polarization curves were found to exhibit substantially lower corrosion current and more positive corrosion potential for MAO-coated specimens as compared to the uncoated alloy. The electrochemical response was also compared with SS-316 and the hard anodized coatings. The results indicate that the overall corrosion resistance of the MAO coatings is significantly superior as compared to SS316 and comparable to hard anodized coating deposited on 6061 Al alloy.

  20. Microstructure and mechanical properties of AC AlSi9CuX alloys

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2007-10-01

    Full Text Available Purpose: In order to gain a better understanding of how to control the as-cast microstructure, it is important to understand the evaluation of microstructure during solidification and understanding how influence the changes of chemical concentration on this microstructure and mechanical properties. In this research, the effect of Cu content on the microstructure and mechanical properties of AC AlSi9CuX series alloys has been investigated.Design/methodology/approach: The experimental alloy used in this investigation were prepared at the University of Windsor (Canada in the Light Metals Casting Laboratory, by mixing the AC AlSi5Cu1(Mg commercial alloys and two master alloys AlSi49 and AlCu55, in a 10 kg capacity ceramic crucible. Optical microscope, transition electron microscope and scanning electron microscope were used to characterize the microstructure and intermetallic phases. Secondary dendrite arm spacing measurements were carried out using an Leica Q-WinTM image analyzer. Compression tests were conducted at room temperature using a Zwick universal testing machine. Rockwell F–scale hardness tests were conducted at room temperature using a Zwick HR hardness testing machine. Vickers microhardness tests were conducted using a DUH 202 microhardness testing machine.Findings: It was found that the increase of Cu content to 2 wt% leads to change of the Al+Si eutectic morphology, resulting in a grate increase in the ultimate tensile strength and ductility values compared to the alloys include 1 and 4 wt % of Cu. Based on the X–ray phase analysis was found, that change of Cu content don’t influences on the phases composition of investigated alloy.Practical implications: The aim of this work is describe in detail the solidification process in a number of AC AlSi9CuX foundry alloys. In investigated alloys there were identified five phases, which can suggest together witch thermal analysis, that in these alloys occur four solidification reactions

  1. Diffusion and interface controlled reactions in {alpha}-(Cu-Al-Ag) alloys

    Energy Technology Data Exchange (ETDEWEB)

    Adorno, A.T. [Instituto de Quimica, Unesp, Departamento de Fisico-Quimica, Caixa Postal 355, 14801-970 Araraquara, SP (Brazil)]. E-mail: atadorno@iq.unesp.br; Silva, R.A.G. [Instituto de Quimica, Unesp, Departamento de Fisico-Quimica, Caixa Postal 355, 14801-970 Araraquara, SP (Brazil); Magdalena, A.G. [Instituto de Quimica, Unesp, Departamento de Fisico-Quimica, Caixa Postal 355, 14801-970 Araraquara, SP (Brazil)

    2007-08-30

    The isothermal kinetics of Ag precipitation was studied in Cu-Al-Ag alloys with concentrations ranging from 2 to 8 wt.%Al and 2 to 12 wt.%Ag, using scanning electron microscopy (SEM), X-ray energy dispersive spectroscopy (EDX) and microhardness measurements. The results indicated a change in the precipitates growing mechanism from diffusion to interface controlled process, probably due to a change in the nature of the interface with the Ag and Al enrichment of the precipitates.

  2. Effect of alloying elements on dislocation in NiAl: A first-principles study

    Science.gov (United States)

    Lin Lü, Bai; Qing Chen, Guo; Qu, Shen; Su, Hui; Long Zhou, Wen

    2013-05-01

    The calculation of the ductility criterion, the antiphase boundary energy and the Peierls stress indicate that compared with Cr, Au, Fe and Mn are better alloying elements improving the room-temperature ductility of polycrystalline NiAl. If the site preference behavior of Re, Os, Ir, Pt and Co can be reversed, these elements will also become better ductility elements and the Ni antisite at Al site is beneficial to the ductility of NiAl polycrystalline.

  3. Derivative thermo analysis of the Al-Si cast alloy with addition of rare earths metals

    Directory of Open Access Journals (Sweden)

    M. Krupiński

    2010-01-01

    Full Text Available In this paper the dependence between chemical composition, structure and cooling rate of Al–Si aluminium cast alloy was investigated. For studying of the structure changes the thermo-analysis was carried out, using the UMSA (Universal Metallurgical Simulator and Analyzer device. For structure investigation optical and electron scanning microscopy was used, phase and chemical composition of the Al cast alloy also using qualitative point-wise EDS microanalysis.

  4. Nanocrystallization of Coarse Primary Phases in Al- and Mg-Based Alloys Induced by HCPEB Treatment

    OpenAIRE

    Gao Bo; He Jidong; Tu Ganfeng; Hu Liang

    2013-01-01

    This paper reports on a phenomenon associated with high-current pulsed electron beam (HCPEB) treatment: surface nanocrystallization of coarse primary phase in hypereutectic Al17.5Si and quasicrystal alloys after multiple pulses of HCPEB irradiation. The HCPEB treatment induces superfast heating and diffusion of alloying elements and heterogeneous nucleation in a melting solution, followed by rapid solidification and cooling of the material surfaces. Consequently, nanostructured surface layers...

  5. Spray cast Al-Si base alloys for stiffness and fatigue strength requirements

    OpenAIRE

    Courbiere, M.; Mocellin, A.

    1993-01-01

    Hypereutectic AlSiFe spray-cast alloys exhibit properties similar to those of metal-matrix composite (MMC's) : high Young's modulus and a low coefficient of thermal expansion. These physical properties can be adjusted by changing the Si content of the alloy. The refinement of the microstructure is produced by formation of a large amount of nuclei in the spray. Consolidation done by extrusion (bars, tubes or profiles) and/or forging leads to high mechanical properties, especially very good dyn...

  6. Processing-microstructure-property relationships for cold spray powder deposition of Al-Cu alloys

    OpenAIRE

    Leazer, Jeremy D.

    2015-01-01

    Approved for public release; distribution is unlimited This thesis presents research on the cold gas-dynamic spray process applied to the deposition of aluminum-copper alloy coatings. Cold spray deposition is a process utilized to create corrosion protection coatings and to perform additive repair for aluminum structures. This thesis utilized a series of Al-Cu binary alloy powders, from 2–5 weight percent copper and characterized their chemistry and microstructure. The powders were deposit...

  7. Derivative thermo analysis of the Al-Si cast alloy with addition of rare earths metals

    OpenAIRE

    M. Krupiński; K. Labisz; L.A. Dobrzański; Z. Rdzawski

    2010-01-01

    In this paper the dependence between chemical composition, structure and cooling rate of Al–Si aluminium cast alloy was investigated. For studying of the structure changes the thermo-analysis was carried out, using the UMSA (Universal Metallurgical Simulator and Analyzer) device. For structure investigation optical and electron scanning microscopy was used, phase and chemical composition of the Al cast alloy also using qualitative point-wise EDS microanalysis.

  8. Structure and Properties Investigation of MCMgAl12Zn1 Magnesium Alloy

    OpenAIRE

    L.A. Dobrzański; M. Król

    2013-01-01

    This work presents an influence of cooling rate on crystallization process, structure and mechanical properties of MCMgAl12Zn1 castmagnesium alloy. The experiments were performed using the novel Universal Metallurgical Simulator and Analyzer Platform. Theapparatus enabled recording the temperature during refrigerate magnesium alloy with three different cooling rates, i.e. 0.6, 1.2 and 2.4C/s and calculate a first derivative. Based on first derivative results, nucleation temperature, beginnin...

  9. Thermal and structure analysis of the MA MgAl6Zn3 magnesium alloy

    OpenAIRE

    L.A. Dobrzański; M. Król

    2011-01-01

    Purpose: This work presents effect of cooling rate structural properties and thermal characteristic results of MA MgAl6Zn3 cast alloy.Design/methodology/approach: The experiments were performed using the novel Universal Metallurgical Simulator and Analyzer Platform. Material used in this experiment is experimental magnesium alloy made as-cast.Findings: The research show that the thermal analysis carried out on UMSA Technology Platform is an efficient tool for collect and calculate thermal par...

  10. Estimation of Al, Hf, Ta in 247Cm-alloy by ICP-AES

    International Nuclear Information System (INIS)

    The present paper discusses a new method developed for analysis of Al, Hf and Ta in Nickel based 247Cm super alloy by Inductively Coupled Plasma Atomic Emission Spectrometer (ICP-AES). The procedure employs the dissolution of alloy in a mixture of Sulphuric acid, Nitric acid and Hf and subsequent analysis by sequential ICP-AES (Model JY Ultima 2C HR, France). A Relative Standard Deviation of less than ± 5% has been achieved for all the elements. (author)

  11. Pressureless infiltration of Si3N4 preforms with an Al-2wt %Mg alloy

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    The pressureless infiltration process to synthesize a silicon nitride composite was investigated. An Al-2wt%Mg alloy was infiltrated into silicon nitride preforms in the atmosphere of nitrogen. It is possible to infiltrate the Al-2wt%Mg alloy in silicon nitride preforms. The growth of the composite with useful thickness wasfacilitated by the presence of magnesium powder at the interface and by flowing nitrogen. The microstructure of the Si3N4-Al composite has been characterized using scanning electron microscope.During the infiltration of Si3N4 preforms, Si3N4 reacted with aluminium to form silicon and AlN. Thesilicon produced during the growth consumed in the formation of MgSiAlO, MgSiAlN and Al3.27Si0.47 type phases. The growth of the composite was found to proceed in two ways, depending on the oxide content in the initial preforms. First, less oxide content preforms gave rise to MgAlSiO and MgAlSiN type phases after infiltration. Second, more oxide content preforms gave rise to AlN-Al2O3 solid solution phase(AlON). The AlON phase was only present in the composite, containing 10% aluminium in the silicon nitride preforms before infiltration.

  12. The microstructure evolution of an Al-Mg-Si-Mn-Cu-Ce alloy during homogenization

    International Nuclear Information System (INIS)

    The microstructure evolution in an Al-Mg-Si-Mn-Cu-Ce alloy during homogenization was investigated by optical microscopy, scanning electron microscopy and energy dispersive spectroscopy techniques in this paper. The purpose is to study the transformation of coarse intermetallic phases and the precipitation process of dispersoids. The results show that the phase constituents in the as-cast microstructure are Al(MnFe)3Si2, AlCuMgSi, AlCuSiCe, and ternary eutectic α-Al + AlCuMgSi +Si. After homogenization (3 h at 470 deg. C), the low melting point phase (AlCuMgSi) and ternary eutectic phase (α-Al + AlCuMgSi + Si) were almost completely dissolved. The obvious dissolution of the Al(MnFe)3Si2 phase started at 570 deg. C. Long-time heat treatment impels Mn to substitute for Fe in this phase. Because of the low solid solubility of Ce in Al-matrix, enrichment of the Ce was observed in the resulting AlCuSiCe particles after homogenization. Otherwise many dispersoid particles containing Mn precipitated during homogenization. The uniformity of dispersoid distribution is mostly dependent on the diffusion rate of Si through Al-matrix. A lot of Q phases were also discovered in this alloy after furnace cooling due to the effect of Cu on the precipitation process.

  13. Effects of minor yttrium addition on hot deformability of lamellar Ti-45Al-5Nb alloy

    Institute of Scientific and Technical Information of China (English)

    CHEN Yu-yong; LI Bao-hui; KONG Fan-tao

    2007-01-01

    The effects of 0.3%(molar fraction, the same below) yttrium addition on hot deformability of lamellar Ti-45Al-5Nb alloy were investigated by simulated isothermal forging tests. The ingots with the nominal compositions of Ti-45Al-5Nb and Ti-45Al-5Nb-0.3Y were prepared by induction skull melting. Simulated isothermal forging tests were conducted on Gleeble 1500D thermo-simulation machine using a 6 mm in diameter and 10 mm in length compressive specimen at the deformation temperatures of 1 100, 1 150, 1 200 ℃ and strain rates of 1.0, 0.1, 0.01 s-1. The results show that yttrium addition remarkably improves hot deformability of Ti-45Al-5Nb alloy. An appropriate hot deformation processing parameter of Ti-45Al-5Nb-0.3Y alloy is determined as 1 200 ℃, 0.01 s-1. The flow stresses are decreased by yttrium addition under the same compressive conditions. The activation energies of deformation Q are calculated as 448.6 and 399.5 kJ/mol for Y-free and Y-containing alloys, respectively. The deformed microstructure observation under 1 200 ℃, 0.01 s-1 condition indicates that Ti-45Al-5Nb-0.3Y alloy shows more dynamic recrystallization. The improvement of hot deformability of Ti-45Al-5Nb-0.3Y alloy induced by yttrium addition should be attributed to that the smaller the original lamellar colonies, the lower the deformation resistance and activation energy of deformation are, and the more the dynamic recrystallization is.

  14. Corrosion behaviour of Al-Cu-Fe alloys containing a quasicrystalline phase

    Energy Technology Data Exchange (ETDEWEB)

    Huttunen-Saarivirta, Elina; Tiainen, Tuomo

    2004-06-15

    Corrosion of quasicrystalline and related crystalline phases coexisting in Al-Cu-Fe alloys with the compositions of Al{sub 60}Cu{sub 27.5}Fe{sub 12.5}, Al{sub 62.5}Cu{sub 25}Fe{sub 12.5}, Al{sub 65}Cu{sub 20}Fe{sub 15} and Al{sub 67.5}Cu{sub 20}Fe{sub 12.5} was studied in saline, acidic, neutral and basic solutions. The corrosion behaviour of the alloys was explored by potentiodynamic polarisation experiments, while the microstructural studies by X-ray diffraction and scanning electron microscopy yielded information on the phase structure and its changes as a result of the polarisation experiments. The results of the study indicated that the composition and relative amount of phases present in Al-Cu-Fe alloys are the key parameters defining the corrosion behaviour of the alloy. In saline solutions, the corrosion potentials were in the range where a homogeneous dissolution of the alloy, followed by a redeposition of Cu, took place, the corrosion rate being mainly determined by the amount of Cu-rich phases present in the structure. In acidic solutions, the Cu-rich phases remained untouched by corrosion, whereas phases containing less Cu were susceptible to corrosion. In neutral and basic solutions, oxidation was the primary surface reaction. However, Cu was found to introduce pores into the oxide layer and Fe to inhibit the oxidation process. Therefore, in neutral and basic solutions, the quasicrystalline phase, with intermittent Cu and Fe contents with respect to other phases present in the Al-Cu-Fe alloys studied, showed the best corrosion performance.

  15. Corrosion behaviour of Al-Cu-Fe alloys containing a quasicrystalline phase

    International Nuclear Information System (INIS)

    Corrosion of quasicrystalline and related crystalline phases coexisting in Al-Cu-Fe alloys with the compositions of Al60Cu27.5Fe12.5, Al62.5Cu25Fe12.5, Al65Cu20Fe15 and Al67.5Cu20Fe12.5 was studied in saline, acidic, neutral and basic solutions. The corrosion behaviour of the alloys was explored by potentiodynamic polarisation experiments, while the microstructural studies by X-ray diffraction and scanning electron microscopy yielded information on the phase structure and its changes as a result of the polarisation experiments. The results of the study indicated that the composition and relative amount of phases present in Al-Cu-Fe alloys are the key parameters defining the corrosion behaviour of the alloy. In saline solutions, the corrosion potentials were in the range where a homogeneous dissolution of the alloy, followed by a redeposition of Cu, took place, the corrosion rate being mainly determined by the amount of Cu-rich phases present in the structure. In acidic solutions, the Cu-rich phases remained untouched by corrosion, whereas phases containing less Cu were susceptible to corrosion. In neutral and basic solutions, oxidation was the primary surface reaction. However, Cu was found to introduce pores into the oxide layer and Fe to inhibit the oxidation process. Therefore, in neutral and basic solutions, the quasicrystalline phase, with intermittent Cu and Fe contents with respect to other phases present in the Al-Cu-Fe alloys studied, showed the best corrosion performance

  16. INTERNAL FRICTION DAMPING IN A RAPIDLY SOLIDIFIED Al-Fe-Ce POWDER METALLURGY ALLOY

    OpenAIRE

    Winholtz, R.; Weins, W.

    1985-01-01

    The low frequency internal friction behavior of a rapidly solidified Al-8.6Fe-3.8Ce powder metallurgy alloy was investigated over the temperature range of 77 K to 700 K and frequency range of .6 to 1.5 Hz. The alloy has a large high temperature background damping curve as well as a small internal friction peak at about 475 K with an activation energy of 150 KJ/mole (36 kcal/mole) which is believed to be related to a grain boundary relaxation phenomenon. Aging of this alloy for up to 100 hours...

  17. Effects of hydrogenation on ambient deformation behaviors of Ti-45Al alloy

    Institute of Scientific and Technical Information of China (English)

    SU Yan-qing; LIU Xin-wang; ZHAO Long; WANG Liang; GUO Jing-jie; FU Heng-zhi

    2009-01-01

    Effects of hydrogenation on ambient deformation behaviors of Ti-45Al alloy were studied. The stress-strain curves demonstrate that the plastic deformation of the hydrogenated alloys becomes more remarkable than that of the unhydrogenated alloy.Meanwhile, the compression strength and maximum strain are reduced. Both the hydride and hydrogen atoms in the interstices affect the compression deformation behaviors. The reason of the hydrogen-induced embrittlement is that the hydride is easy to become the nucleus of the cracks. And the variation of plastic deformation process is attributed to hydrogen-promoted emission, multiplication and motion of dislocation.

  18. Tensile Properties of Al-Cu 206 Cast Alloys with Various Iron Contents

    Science.gov (United States)

    Liu, K.; Cao, X.; Chen, X.-G.

    2014-05-01

    The Al-Cu 206 cast alloys with varying alloy compositions ( i.e., different levels of Fe, Mn, and Si) were investigated to evaluate the effect of the iron-rich intermetallics on the tensile properties. It is found that the tensile strength decreases with increasing iron content, but its overall loss is less than 10 pct over the range of 0.15 to 0.5 pct Fe at 0.3 pct Mn and 0.3 pct Si. At similar iron contents, the tensile properties of the alloys with dominant Chinese script iron-rich intermetallics are generally higher than those with the dominant platelet phase. In the solution and artificial overaging condition (T7), the tensile strength of the 206 cast alloys with more than 0.15 pct Fe is satisfactory, but the elongation does not sufficiently meet the minimum requirement of ductility (>7 pct) for critical automotive applications. However, it was found that both the required ductility and tensile strength can be reached at high Fe levels of 0.3 to 0.5 pct for the alloys with well-controlled alloy chemistry and microstructure in the solution and natural aging condition (T4), reinforcing the motivation for developing recyclable high-iron Al-Cu 206 cast alloys.

  19. The fabricability and corrosion resistance of several Al-Cu-Li aerospace alloys

    Energy Technology Data Exchange (ETDEWEB)

    Walsh, D.W. [California Polytechnic State Univ., San Luis Obispo, CA (United States); Danford, M. [NASA MSFC, Huntsville, AL (United States); Sanders, J. [IITRI, Huntsville, AL (United States)

    1996-12-31

    Al-Li-Cu alloys are attractive to the aerospace industry. The high specific strength and stiffness of these alloys will improve lift efficiency, fuel economy, performance and increase payload capabilities. The objectives of this study were to measure the fabricability of Al 2195 (Al-4Cu-1Li) and to assess the effect of welding on corrosion behavior. Al 2219 samples were used in parallel tests to provide a baseline for the data generated. In this study samples were exposed to 3.5% NaCl and mild corrosive water solutions in both the as received and as welded conditions. Fabricability was assessed using Gleeble testing, Varestraint testing and differential scanning calorimetry (DSC). Results indicate that Alloy 2195 is much more susceptible to hot cracking than Al 2219, and that cracking sensitivity is a strong function of chemical composition within specification ranges for Al 2195. Furthermore, for base metal samples, corrosion in mild corrosive water was more severe than corrosion in salt water. In addition, welding increases the corrosion rate in Al 2195 and 2219, and causes severe localization in Al 2195. Furthermore, autogenously welded Al 2195 samples were more susceptible to attack than heterogeneously welded Al 2195 samples and autogenously welded Al2219 samples were less susceptible to corrosion than autogenously welded Al 2195 samples. Heterogeneously welded samples in both materials had high corrosion rates, but only the Al 2195 material was subject to localization of attack. The partially melted zones of Al 2195 samples were subject to severe, focused attack. In all cases, interdendritic constituents in welded areas and intergranular constituents in base material were cathodic to the Al rich matrix materials. Fabricability and corrosion resistance were correlated to material microstructure using optical microscopy, scanning electron microscopy, electron probe microanalysis, polarization resistance and environmental scanning electron microscopy.

  20. Microstructures, micro-segregation and solidification path of directionally solidified Ti-45Al-5Nb alloy

    Directory of Open Access Journals (Sweden)

    Liang-shun Luo

    2016-03-01

    Full Text Available To investigate the effect of solidification parameters on the solidification path and microstructure evolution of Ti-45Al-5Nb (at.% alloy, Bridgman-type directional solidification and thermodynamics calculations were performed on the alloy. The microstructures, micro-segregation and solidification path were investigated. The results show that the β phase is the primary phase of the alloy at growth rates of 5-20 μm•s-1 under the temperature gradients of 15-20 K•mm-1, and the primary phase is transformed into an α phase at relatively higher growth rates (V >20 μm•s-1. The mainly S-segregation and β-segregation can be observed in Ti-45Al-5Nb alloy at a growth rate of 10 μm•s-1 under a temperature gradient of 15 K•mm-1. The increase of temperature gradient to 20 K•mm-1 can eliminate β-segregation, but has no obvious effect on S-segregation. The results also show that 5 at.% Nb addition can expand the β phase region, increase the melting point of the alloy and induce the solidification path to become complicated. The equilibrium solidification path of Ti-45Al-5Nb alloy can be described as , in which βR and γR mean the residual β and γ.

  1. Effect of phosphor addition on eutectic solidification and microstructure of an Al-13%Si alloy

    Directory of Open Access Journals (Sweden)

    Liao Hengcheng

    2011-11-01

    Full Text Available As the refiner or modifier, the master alloys containing high concentration phosphor are widely used in preparing eutectic or hypereutectic Al-Si alloys. To study the effect of phosphor addition on the eutectic solidification and microstructure of the Al-13%Si alloy, an investigation has been undertaken by means of thermal analysis and micro/macro-structure observation. Results indicate that addition of phosphor in near eutectic Al-Si alloy promotes the nucleation of eutectic but has little refinement impact on primary Si particles as expected. Conversely, both primary Si particles and eutectic Si flakes become slightly coarser in P-rich alloys. The coarsening of eutectic Si flakes ties closely to the increased eutectic growth temperature with phosphor addition. The eutectic solidification of the alloy proceeds from the near mold zone towards the center, and it is also found that a few independent nucleation regions emerge in liquid at the solidification front due to the addition of phosphor.

  2. Modeling Study of Cyclic Oxidation Behavior of NiAl and NiCr Alloys

    Science.gov (United States)

    Peng, X. J.; Chen, K. Y.; Liu, R.; Liang, M.

    2014-12-01

    The cyclic oxidation behavior of four high-temperature alloys (two NiAl alloys and two NiCr alloy) is studied utilizing an existing micromechanics-based model, in which Al2O3 and Cr2O3 are formed on the alloys as protective layers. For each alloy, the model parameters are determined based on one `complete' experimental curve of weight change, which is obtained under a high-temperature cyclic oxidation test where the weight change experiences a maximum value and then drops down to a zero point. The model is first tested on two metals which have experimental data available for comparison. It is found that the model parameter, oxide crack density exponent, can be assumed constant within a range of high temperature for each metal, thus with the `complete' experimental curve of weight change, the model can predict the oxidation behavior of the metal at different temperatures. The determination of model parameters, accuracy, and limitations of the model for NiAl and NiCr alloys is analyzed and discussed.

  3. Work of Adhesion in Al/SiC Composites with Alloying Element Addition

    Science.gov (United States)

    Fang, Xin; Fan, Tongxiang; Zhang, Di

    2013-11-01

    In the current work, a general methodology was proposed to demonstrate how to calculate the work of adhesion in a reactive multicomponent alloy/ceramic system. Applying this methodology, the work of adhesion of Al alloy/SiC systems and the influence of different alloying elements were predicted. Based on the thermodynamics of interfacial reaction and calculation models for component activities, the equilibrium compositions of the melts in Al alloy/SiC systems were calculated. Combining the work of adhesion models for reactive metal/ceramic systems, the work of adhesion in Al alloy/SiC systems both before and after the reaction was calculated. The results showed that the addition of most alloying elements, such as Mg, Si, and Mn, could increase the initial work of adhesion, while Fe had a slightly decreasing effect. As for the equilibrium state, the additions of Cu, Fe, Mn, Ni, Ti, and La could increase the equilibrium work of adhesion, but the additions of Mg and Zn had an opposite effect. Si was emphasized due to its suppressing effect on the interfacial reaction.

  4. Processing, physical metallurgy and creep of NiAl + Ta and NiAl + Nb alloys. Ph.D. Thesis. Final Contractor Report

    Science.gov (United States)

    Pathare, Viren M.

    1988-01-01

    Powder processed NiAl + Ta alloys containing 1, 2, and 4.5 at percent tantalum and NiAl + Nb alloys containing 1 and 2 at percent niobium were developed for improved creep properties. In addition, a cast alloy with 5 at percent tantalum was also studied. Hot extrusion parameters for processing alloys with 1 and 2 at percent of tantalum or niobium were designed. The NiAl + 4.5 at percent Ta alloy could be vacuum hot pressed successfully, even though it could not be extruded. All the phases in the multiphase alloys were identified and the phase transformations studied. The Ni2AlTa in NiAl + 4.5 at percent Ta alloy transforms into a liquid phase above 1700 K. Solutionizing and annealing below this temperature gives rise to a uniform distribution of fine second phase precipitates. Compressive creep properties were evaluated at 1300 K using constant load and constant velocity tests. In the higher strain rate region single phase NiAl + 1 at percent Ta and NiAl + 1 at percent Nb alloys exhibit a stress exponent of 5 characteristic of climb controlled dislocation creep. In slower strain rate regime diffusional creep becomes important. The two phase alloys containing 2 to 5 at percent Ta and 2 at percent Nb show considerable improvement over binary NiAl and single phase alloys. Loose dislocation networks and tangles stabilized by the precipitates were found in the as crept microstructure. The cast alloy which has larger grains and a distribution of fine precipitates shows the maximum improvement over binary NiAl.

  5. Fusion and characterization of an alloy Cu-Zn-Al-Ni of nuclear interest

    International Nuclear Information System (INIS)

    The present work is the result of the study of a non ferrous quatenary alloy of Cu-Zn-Al-Ni (Foundry 3), it was chosen of a series of alloys to obtain so much information of its microstructural properties like mechanical, evaluating them and comparing them with the previously obtained ternary alloys of Cu-AI-Ni (Foundry 1) and Cu-Zn-AI (Foundry 2) identified as alloys of memory effect and superalloys. These were carried out starting from the foundry of their pure elements of Cu, Zn, Al, Ni. When physically having the ingot of each alloy, different techniques were used for their characterization. The used techniques were through the metallographic analysis, by scanning electron microscopy (SEM), X-ray dispersive energy spectroscopy (EDS), X-ray diffraction (XRD), mechanical essays and Rockwell hardness. The non ferrous quaternary alloy Cu-Zn-AI-Ni by means of the metallographic analysis didn't show significant differences in their three sections (superficial, longitudinal and transverse) since result an homogeneous alloy at the same that the both ternaries. The grain size of the quaternary alloy is the finest while the ternary alloy of Cu-AI-Ni is the one that obtained the biggest grain size. Through MEB together with the analysis by EDS and the mapping of the elements that constitute each alloy, show that the three foundries were alloyed, moreover the presence of aggregates was also observed in the Foundries 2 and 3. These results by means of the analysis of XRD corroborate that these alloys have more of two elements. Relating the microstructural properties with those mechanical show us that as minor was the grain size, better they were his mechanical properties, in this case that of the quaternary alloy. With regard to the test of Rockwell hardness the Foundry 1 were the softest with the temper treatment, while that the Foundries 2 and 3 were the hardest with this same treatment, being still harder the Foundry 2 but with very little difference, for what great

  6. Crystallisation kinetics of the Zn-Al alloys modified with lanthanum and cerium

    Directory of Open Access Journals (Sweden)

    B. Krupińska

    2011-06-01

    Full Text Available Purpose: The aim of the investigation is to determine the influence of modification on crystallisation kinetics on microstructure of the cast zinc alloy. This research work presents also the investigation results of derivative thermoanalysis performed using the UMSA device. The material used for investigation was the ZnAl8Cu1 alloy.Design/methodology/approach: The UMSA device (Universal Metallurgical Simulator and Analyser allows it to determine the characteristic points of the crystallised alloy including: determination of the influence of alloy modifiers, alloying additives, melting process parameters, cooling rate influence on phase and eutectics crystallisation of the investigated alloys. In was fund that cooling rate has an influence an microstructure and mechanical properties of the cast zinc alloys.Findings: Crystallisation kinetics change makes it possible to produce materials with improved properties, which are obtained by: microstructure refinement and decrease or elimination of the segregation phenomenon.Research limitations/implications: The material was examined metallographic and analysed qualitatively using light and scanning electron microscope as well as the area mapping and point-wise EDS microanalysis. The performed investigation are discussed for the reason of an possible improvement of thermal and structural properties of the alloy.Practical implications: The investigated material can find its use in the foundry industry; an improvement of component quality depends mainly on better control over the production parameters.Originality/value: value Investigation concerning the elaboration of optimal chemical composition and production method of zinc-aluminium alloys modified with chosen rare earths metals with enhanced properties compared to elements performed from traditional alloys and production methods, makes it possible to achieve a better understanding of mechanisms influencing improvement of mechanical properties of the

  7. Electrical resistivity and structural heredity of hypereutectic Al-Si alloy melt

    Institute of Scientific and Technical Information of China (English)

    李培杰; 熊玉华; 张燕飞; 曾大本

    2003-01-01

    The variation rule of the sensitive physical properties of Al-16%Si alloy melt was studied. The results show that within a certain temperature range, the electrical resistivity of Al-16%Si alloy melt changes abruptly in the forms of inflection points or platforms, which is ascribed to the changes in the internal microstructure of the melt. Based on this rule, the variation characteristics of microstructure can be revealed. When remelting and overheating Al-16%Si alloy to 1050℃, the hereditary effects of different original structure on solidification structure after remelting can be eliminated, which can provide scientific foundation for properly controlling the hereditary factors transmitting the structural information of melt.

  8. Grain growth of Al-4Cu-Mg alloy during isothermal heat treatment

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The microstructure of an Al-4Cu-Mg alloy during isothermal heat treatment in the Strain Induced Melt Activation (SIMA)process was investigated and the kinetics of grain growth was analyzed. The grain growth during isothermal heat treatment of the Al4Cu-Mg alloy coincided with the Ostwald ripening theory. During isothermal heat treatment, both grain shape and the high volume fraction of solid phase have significant effects on grain growth. Therefore, a new grain growth model based on the Ostwald ripening theory was proposed taking into consideration the grain shape and the volume fraction of solid phase. By comparing the calculated results with the experimental results, it was confirmed that the present model could be applied to grain growth during isothermal heat treatment of the Al-4Cu-Mg alloy in the SIMA process.

  9. Microstructural evolution of Ti-6Al-7Nb alloy during high pressure torsion

    Directory of Open Access Journals (Sweden)

    Tiago Santos Pinheiro

    2012-10-01

    Full Text Available Ti-6Al-7Nb alloys are being evaluated for biomedical applications, in substitution of the more conventional Ti-6Al-7V. Both types of alloys present a microstructure containing the α and the β phases, which result in good compromise for mechanical applications. In the present work Ti-6Al-7Nb alloys were processed by High Pressure Torsion (HPT, varying the number of revolutions and thus the total imposed strain. X-Ray Diffraction (XRD results revealed the formation of different crystallographic textures in samples subjected to HPT. Microhardness distribution, across the diameters of the disks, is rather homogeneous for all samples, with higher values for those subjected to 03 and 05 turns. Transmission electron microscopy (TEM micrographs have showed that an ultra-fine grained microstructure was obtained in all the samples.

  10. Newly developed vacuum differential pressure casting of thin-walled complicated Al-alloy castings

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    The newly designed vacuum differential pressure casting (VDPC) unit was introduced, by which the capability of the VDPC process to produce thin-walled complicated Al-alloy castings, that are free from oxides, gas pore and shrinkage cavity and thus enhance overall part quality, was studied. Experimental results were compared with those of traditional gravity pouring and vacuum suction casting. The first series of experiments were focused on investigating the castability of thin section Al-alloy casting. In the second series of experiments the metallographic evidence, casting strength and soundness were examined. Finally, case studies of very interesting thin walled complicated casting applications were described. The advantages of the described technique have made possible to produce thin walled complicated Al-alloy casting (up to a section thickness of 1 mm), which is not practical for gravity pouring and vacuum suction casting.

  11. Study on Damage of High Temperature Plastic Deformation for Al-Li Alloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The security of use for Al-Li alloy will be greatly influenced by the damage degree of plastic deformation within it at high temperature . Based on continuum damage mechanics theory, the damage evolution of Al-5.44Mg-2.15Li-0.12Zr alloy during plastic deforming at high temperature is simulated by using the damage evolution model of high temperature plastic deformation. The changing rule of its inner damage with deformation temperature, strain rate and strain is gained in this paper. The equation of damage evolution for high temperature plastic deformation is developed, providing an academic basis for the technology of plastic process of Al-Li alloys.

  12. Microstructure formation in binary Al-TM alloys under non-equilibrium solidification

    Energy Technology Data Exchange (ETDEWEB)

    Beresina, A L; Kurdyumov, G V [Institute for Metal Physics, 36, Vernadsky Blvd, Kyiv-142 (Ukraine); Segida, E A, E-mail: slena54@yahoo.co

    2009-01-01

    The structure formation in hypereutectic Al-Sc and hyperperitectic Al-Zr, Al-Hf alloys with concentration of alloying element up to 1.3 at.% have been studied under conditions far from thermodynamical equilibrium depending on cooling rate and quenching temperature. The co-operative growth structures are solidified with cooling rate of 10{sup 2}-10{sup 3} K/s regardless of overheating and under cooling rate of 10{sup 5}-10{sup 6} K/s at small overheating. The phase compound of these structures is alpha-solid solutions and phase with L1{sub 2}-ordered structure or two solid solutions with different concentrations of alloying element. The large overheating leads to formation of alpha-solid solution anomalously supersaturated under cooling rate of 10{sup 5}-10{sup 6} K/s.

  13. Oxidation behavior and thermal stability of a NiAl-Veutectic alloy

    Energy Technology Data Exchange (ETDEWEB)

    Milenkovic, Srdjan [IMDEA Materials Institute, Eric Kandel 2, 28906 Getafe, Madrid (Spain); Caram, Rubens [Department of Materials Science and Engineering, State University of Campinas, P.O. 6122, 13083-970 Campinas, SP (Brazil)

    2013-05-15

    Oxidation behavior and thermal stability of a NiAl-V alloy with eutectic composition processed by directional solidification technique has been investigated. The surface analysis at the elevated temperature indicated that the investigated microstructures are stable at the isothermal conditions and an inert atmosphere. The oxidation testing in the synthetic air showed that the temperature of 400 C is critical. In addition, the oxidation of the NiAl-V eutectic alloy is characterized by: (a) alteration of composition immediately below the surface substrate/oxide; (b) formation of the oxide layer rich in V, adherent to the substrate; and (c) formation of external oxide layer that presents oxide mixture formed by vanadium, nickel, and aluminum. Microstructure of the substrate/oxide interface of NiAl-V alloy oxidized at 900 C for 24 h. (Copyright copyright 2013 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  14. Directional growth of Al-Mg2Si eutectic alloy in the SZ2 unmanned spaceship

    Institute of Scientific and Technical Information of China (English)

    潘明祥; 李顺朴; 赵德乾; 汪卫华; 闻平; 俞育德; 聂玉昕; 赵生旭; 庄艳歆; 陈熙琛

    2003-01-01

    This paper reports the investigation results on directional growth of Al-Mg2Si eutectic alloy in the SZ2 unmanned spaceship. The analysis shows that microgravity has influence on the directional growth of Al-Mg2Si eutectic alloy. The eutectic colony in space-grown sample is larger than that in ground-grown sample, and the directional effect is not so good as that of terrestrial sample. But there is no obvious difference in the lamellar thickness between these samples, and lamellar interspacing in space sample is smaller than that grown on the ground. A simple discussion is done on the gravity effect on the directional growth of Al-Mg2Si eutectic alloy.

  15. Development of aluminum (Al5083)-clad ternary Ag-In-Cd alloy for JSNS decoupled moderator

    Energy Technology Data Exchange (ETDEWEB)

    Teshigawara, M. [Japan Atomic Energy Agency, Tokai-mura, Naka-gun, Ibaraki 319-1195 (Japan)]. E-mail: teshigawara.makoto@jaea.go.jp; Harada, M. [Japan Atomic Energy Agency, Tokai-mura, Naka-gun, Ibaraki 319-1195 (Japan); Saito, S. [Japan Atomic Energy Agency, Tokai-mura, Naka-gun, Ibaraki 319-1195 (Japan); Oikawa, K. [Japan Atomic Energy Agency, Tokai-mura, Naka-gun, Ibaraki 319-1195 (Japan); Maekawa, F. [Japan Atomic Energy Agency, Tokai-mura, Naka-gun, Ibaraki 319-1195 (Japan); Futakawa, M. [Japan Atomic Energy Agency, Tokai-mura, Naka-gun, Ibaraki 319-1195 (Japan); Kikuchi, K. [Japan Atomic Energy Agency, Tokai-mura, Naka-gun, Ibaraki 319-1195 (Japan); Kato, T. [Japan Atomic Energy Agency, Tokai-mura, Naka-gun, Ibaraki 319-1195 (Japan); Ikeda, Y. [Japan Atomic Energy Agency, Tokai-mura, Naka-gun, Ibaraki 319-1195 (Japan); Naoe, T. [Ibaraki University, 4-12-1 Nakanarusawa-cho, Hitachi, Ibaraki 316-8511 (Japan); Koyama, T. [Ibaraki University, 4-12-1 Nakanarusawa-cho, Hitachi, Ibaraki 316-8511 (Japan); Ooi, T. [Ibaraki University, 4-12-1 Nakanarusawa-cho, Hitachi, Ibaraki 316-8511 (Japan); Zherebtsov, S. [Ibaraki University, 4-12-1 Nakanarusawa-cho, Hitachi, Ibaraki 316-8511 (Japan); Kawai, M. [High Energy Accelerator Research Organization, 1-1, Oho, Tsukuba-shi, Ibaraki 305-0801 (Japan); Kurishita, H. [International Research Center for Nuclear Materials Science, Institute for Materials Research (IMR), Tohoku University, Narita-machi, Oarai-machi, Higashi ibaraki-gun, Ibaraki 311-1313 (Japan); Konashi, K. [International Research Center for Nuclear Materials Science, Institute for Materials Research (IMR), Tohoku University, Narita-machi, Oarai-machi, Higashi ibaraki-gun, Ibaraki 311-1313 (Japan)

    2006-09-15

    To develop Ag (silver)-In (indium)-Cd (cadmium) alloy decoupler, a method is needed to bond the decoupler between Al alloy (Al5083) and the ternary Ag-In-Cd alloy. We found that a better HIP condition was temperature, pressure and holding time at 803 K, 100 MPa and 10 min. for small test pieces ({phi}22 mm in dia. x 6 mm in height). Hardened layer due to the formation of AlAg{sub 2} was found in the bonding layer, however, the rupture strength of the bonding layer is more than 30 MPa, the calculated design stress. Bonding tests of a large size piece (200 x 200 x 30 mm{sup 3}), which simulated the real scale, were also performed according to the results of small size tests. The result also gave good bonding and enough required-mechanical-strength.

  16. Development of aluminum (Al5083)-clad ternary Ag In Cd alloy for JSNS decoupled moderator

    Science.gov (United States)

    Teshigawara, M.; Harada, M.; Saito, S.; Oikawa, K.; Maekawa, F.; Futakawa, M.; Kikuchi, K.; Kato, T.; Ikeda, Y.; Naoe, T.; Koyama, T.; Ooi, T.; Zherebtsov, S.; Kawai, M.; Kurishita, H.; Konashi, K.

    2006-09-01

    To develop Ag (silver)-In (indium)-Cd (cadmium) alloy decoupler, a method is needed to bond the decoupler between Al alloy (Al5083) and the ternary Ag-In-Cd alloy. We found that a better HIP condition was temperature, pressure and holding time at 803 K, 100 MPa and 10 min. for small test pieces ( ϕ22 mm in dia. × 6 mm in height). Hardened layer due to the formation of AlAg 2 was found in the bonding layer, however, the rupture strength of the bonding layer is more than 30 MPa, the calculated design stress. Bonding tests of a large size piece (200 × 200 × 30 mm 3), which simulated the real scale, were also performed according to the results of small size tests. The result also gave good bonding and enough required-mechanical-strength.

  17. Fabrication of ceramic layer on an Al-Si alloy by MAO process

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The MAO (Micro-Arc Oxidation) process is applied to a eutectic Al-Si alloy (Al-12.0%Si-l.0%Cu-0.9%Mg(mass fraction)). The oxide ceramic layer was fabricated with about 220 μm thickness and 3000 Hv micro-hardness. ByXRD (X-ray diffractometry) and DSC (differential scanning calorimetry) analyses, the oxide layer consists of amorphousAl2O3, which is distinct from the results reported by the other researchers. The SEM photographs of such layer show that thelayer is fixed tightly on the substrate alloy. So this alloy can be used in the high temperature and friction environment after itis treated with such process.

  18. Crystallization kinetics of amorphous Zr65Cu25Al10 alloy

    Institute of Scientific and Technical Information of China (English)

    王焕荣; 石志强; 王艳; 滕新营; 叶以富; 闵光辉; 张均艳

    2002-01-01

    Crystallization behavior of amorphous Zr65Cu25Al10 alloy under isothermal annealing condition was investigated by DSC and XRD. It is found that two exothermic peaks appear in the DSC curve of amorphous Zr65Cu25Al10 alloy, indicating that the crystallization proceeds through double-stage mode. The crystallization process of amorphous Zr65Cu25Al10 alloy under isothermal annealing condition is mainly controlled by nucleation and one-dimensional growth with the crystallized volume fraction smaller than 70%. With the crystallized volume fraction ranging from 70% to 90%, crystallization process is mainly dominated by the growth of three-dimensional pre-existing quench-in nuclei. And when the crystallized volume fraction reaches above 90%, transient nucleation becomes the master of the crystallization process.

  19. Microstructure and superplasticity of laser welded Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    In this paper laser beam welding (LBW) was used to join Ti-6Al-4V alloy as a pre-forming operation before superplastic deformation (SPF) process. Superplastic deformation behavior of laser welded Ti-6Al-4V alloy was investigated. The results indicated that the welded Ti-6Al-4V alloy had good superplasticity when deformed at temperature range of 870-920 oC and strain rate range of 10-3-10-2 s-1, and the elongation was 233-397%. The microstructure observation indicated that dynamic recrystallization happened in the weld bead, and the acicular structure of weld bead was transforming into equiaxed grains during tensile process.

  20. Dissolution of Precipitates During Solution Treatment of Al-Mg-Si-Cu Alloys

    Science.gov (United States)

    Zhang, Xukai; Guo, Mingxing; Zhang, Jishan; Zhuang, Linzhong

    2016-02-01

    A model combining classical diffusion-controlled dissolution equation for a single spherical particle and Johnson-Mehl-Avrami-like equation is used to deal with dissolution process for different kinds of precipitations (Si, Mg2Si, Q(Al1.9Mg4.1Si3.3Cu)) in Al-Mg-Si-Cu alloys. The results reveal that the dissolution time of precipitates increases with increasing their sizes and solute concentrations in the alloy matrix; for the same size and concentration, their dissolution times follow Si > Q(Al1.9Mg4.1Si3.3Cu) > Mg2Si. Two precipitates (Mg2Si and Al1.9Mg4.1Si3.3Cu) with a size of about 700 nm were obtained in a cold rolled Al-Mg-Si-Cu-Zn alloy, and the complete dissolution time is about 15 seconds, which is basically the same as the calculated time by the developed model. The theoretical prediction of dissolution time can be greatly used to design solution treatment and thermomechanical processing parameters of Al-Mg-Si-Cu alloys.

  1. Influence of g-phase on the high- temperature oxidation of NiAl-Fe alloys

    Directory of Open Access Journals (Sweden)

    Maurício de Jesus Monteiro

    1999-07-01

    Full Text Available The oxidation of NiAl, NiAl-20at.%Fe and NiAl-30at.%Fe at 1000-1100 °C in air has been studied. Pure NiAl shows excellent oxidation resistance due to the formation of an Al2O3 layer. NiAl-20Fe also shows good oxidation resistance due to the formation of an Al2O3 scale on a b-phase substrate. Moreover, some nodules consisting of mixed oxides of Fe and Ni grow over the ductile g-phase surface incorporated to the b-phase substrate. NiAl-30Fe alloy undergoes a much faster oxidation due to the formation of a non-protective Fe and Ni-rich scale, which is extremely susceptible to spallation. The addition of Fe to NiAl is detrimental to its oxidation resistance.

  2. Effect of Ni on eutectic structural evolution in hypereutectic Al-Mg2Si cast alloys

    International Nuclear Information System (INIS)

    Research highlights: → By the injection of rod-like NiAl3 phase in Al-Mg2Si alloys, Al-Mg2Si binary eutectic structure gradually evolves into Al-Mg2Si-NiAl3 ternary eutectic. → The ternary eutectic presents a unique double rod structure that rod-like NiAl3 and Mg2Si uniformly distribute in Al matrix. → The mechanism of structural evolution was analyzed in terms of the detailed microstructural observations. → The high temperature (350 deg. C) tensile strength of the alloy increases by 23% due to the eutectic structural evolution. - Abstract: The aim of this work is to investigate the eutectic structural evolution of hypereutectic Al-20% Mg2Si with Ni addition under a gravity casting process. Three-dimensional morphologies of eutectic phases were observed in detail using field emission scanning electron microscopy, after Al matrix was removed by deep etching or extraction. The results show that Al-Mg2Si binary eutectic gradually evolves into Al-Mg2Si-NiAl3 ternary eutectic with the increase of Ni content, and flake-like eutectic Mg2Si transforms into rods. The ternary eutectic presents a unique double rod structure that rod-like NiAl3 and Mg2Si uniformly distribute in Al matrix. Further, the high temperature (350 deg. C) tensile strength of the alloy increases by 23% due to the eutectic structure evolution, and the mechanism of structural evolution was discussed and analyzed in terms of the detailed microstructural observations.

  3. Ion irradiation testing and characterization of FeCrAl candidate alloys

    Energy Technology Data Exchange (ETDEWEB)

    Anderoglu, Osman [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Aydogan, Eda [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Maloy, Stuart Andrew [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Wang, Yongqiang [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2014-10-29

    The Fuel Cycle Research and Development program’s Advanced Fuels Campaign has initiated a multifold effort aimed at facilitating development of accident tolerant fuels. This effort involves development of fuel cladding materials that will be resistant to oxidizing environments for extended period of time such as loss of coolant accident. Ferritic FeCrAl alloys are among the promising candidates due to formation of a stable Al₂O₃ oxide scale. In addition to being oxidation resistant, these promising alloys need to be radiation tolerant under LWR conditions (maximum dose of 10-15 dpa at 250 – 350°C). Thus, in addition to a number of commercially available alloys, nuclear grade FeCrAl alloys developed at ORNL were tested using high energy proton irradiations and subsequent characterization of irradiation hardening and damage microstructure. This report summarizes ion irradiation testing and characterization of three nuclear grade FeCrAl cladding materials developed at ORNL and four commercially available Kanthal series FeCrAl alloys in FY14 toward satisfying FCRD campaign goals.

  4. AlCu alloy films prepared by the thermal diffusion technique

    Energy Technology Data Exchange (ETDEWEB)

    Oliva, A.I., E-mail: oliva@mda.cinvestav.mx [Centro de Investigacion y de Estudios Avanzados del IPN, Unidad Merida, Departamento de Fisica Aplicada, Km. 6 Antigua Carretera a Progreso, CP 97310, Merida Yucatan (Mexico); Corona, J.E.; Sosa, V. [Centro de Investigacion y de Estudios Avanzados del IPN, Unidad Merida, Departamento de Fisica Aplicada, Km. 6 Antigua Carretera a Progreso, CP 97310, Merida Yucatan (Mexico)

    2010-07-15

    100-nm thick films of Al{sub 1-x}Cu{sub x} alloys were prepared on glass substrates by thermal diffusion technique. The Cu atomic concentration was varied from 10% to 90%. Alloys were prepared at different temperatures into a vacuum oven with Argon atmosphere. Two thermal processes were used: i) heating the film at 400 deg. C in a single step, and ii) heating the films in sequential steps at 100, 200, 300 and 400 deg. C. Morphology, electrical resistivity, and crystalline orientation of the alloys were studied. The electrical resistivity and surface roughness of the alloys were found to depend strongly on the atomic composition and the diffusion temperature. However, we did not find differences between samples prepared under the two thermal processes. Alloys prepared with x = 0.6 and x = 0.1-0.3 as Cu at concentration exhibited values on electrical resistivity and surface roughness lower than pure Al. Different phases of the Al{sub 1} {sub -} {sub x}Cu{sub x} films were observed as a function of Cu concentration showing a good agreement with the AlCu phase diagram.

  5. Localized corrosion mechanism associated with precipitates containing Mg in Al alloys

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    To clarify the localized corrosion mechanism associated with precipitates containing Mg in Al alloys, the simulated bulk precipitates of S and β were synthesized through melting and casting. Their electrochemical behaviors and coupling behaviors with α(Al) in NaCl solution were measured. Meanwhile, simulated Al alloys containing S and β particles were prepared and their corrosion morphologies were observed. It's found that there exist two kinds of corrosion mechanisms associated with precipitates containing Mg. The precipitate of β is anodic to the alloy base, resulting in its anodic dissolution and corrosion during the whole corrosion process. While, there exists a corrosion conversion mechanism associated with the S precipitate, which contains active element Mg and noble element Cu simultaneously. At an initial stage, S is anodic to the alloy matrix at its periphery and the corrosion occurs on its surface. However, during its corrosion process, Mg is preferentially dissolved and noble Cu is enriched in the remnants.This makes S become cathodic to α(Al) and leads to anodic dissolution and corrosion on the alloy base at its periphery at a later stage.

  6. Evolution of eutectic spacing during unidirectional solidification of Al-Ni alloys

    Directory of Open Access Journals (Sweden)

    Igor Jefferson Cabral Araujo

    2011-01-01

    Full Text Available Hypoeutectic Al-Ni alloys show a ductile phase α distributed with a β phase Al3Ni fragile where β serves as reinforcement of the structure of the material. The eutectic composition alloys obey the relationship: λ2.v = C, where λ is the eutectic spacing, v is a tip growth rate and C is a constant. The aim of this study is to establish correlations between λ and v for hypoeutectic Al-1%, 3% and 5% Ni alloys. Unsteady-state upward directional solidification experiments were performed, as well as metallography, dissolution of the aluminum matrix and scanning electron microscopy (SEM. The interphase spacing of the three Al-Ni alloys decreased with increasing tip growth rate, with a predominance of a rod-like morphology on intermetallic. It was observed that parameters such as tip growth rate, cooling rate and temperature gradient decreases as the solidification front advances. It was further observed that a single experimental law λ = 1.2 v-0, 5 illustrates the evolution of the interphase spacing for any examined alloy.

  7. Effect of nitriding treatment on corrosion behaviour of Co–Cr–Mo alloy in liquid Al

    International Nuclear Information System (INIS)

    Highlights: •Co–29Cr–6Mo alloy is nitrided in pure nitrogen. •Sample surface after nitriding is observed using transmission electron microscope. •Sample subsurface after nitriding is observed with electron backscatter diffraction. •Corrosion of nitrided samples in liquid Al is evaluated with immersion test. •Nitriding treatment is compared and discussed with oxidation treatment. -- Abstract: Effects of nitriding treatment on the corrosion behaviour of Co–29Cr–6Mo alloy in liquid Al were investigated. Because of the high solubility and high diffusion coefficient of nitrogen in Co, Cr2N and π phases formed from sample surface into alloy matrix during nitriding at 1273 K; however, the nitride layer was not continuously formed on sample surface even in a prolonged process. The Cr2N showed obviously higher resistance to liquid Al compared to alloy matrix, but owing to its discontinuous distribution, the formed Cr2N did not obviously improve the corrosion resistance of the alloy to liquid Al

  8. Effect of hot extrusion process on microstructure and mechanical properties of hypereutectic Al-Si alloys

    Directory of Open Access Journals (Sweden)

    Li Runxia

    2011-02-01

    Full Text Available The hypereutectic Al-Si alloy was fabricated by hot extrusion process after solidified under electromagnetic stirring, and the microstructure and mechanical properties of the alloy were studied. The results show that the ultimate tensile strength and elongation of the alloy reached 229.5 MPa and 4.6%, respectively with the extrusion ratio of 10, and 263.2 MPa and 5.4%, respectively with extrusion ratio of 20. This indicates that the mechanical properties of the alloy are obviously improved with the increase of extrusion ratio. After hot extruded, the primary Si, eutectic Si, Mg2Si, AlNi, Al7Cu4Ni and Al-Si-Mn-Fe-Cr-Mo phases are refined to different extent, and the efficiency of refinement is obvious more and more with the increase of extrusion ratio. After T6 heat treatment, the sharp corners of these phases become passivated and roundish, and the mechanical properties are improved. The ultimate tensile strength of the extruded alloy after T6 heat treatment reaches 335.3 MPa with extrusion ratio of 10 and 353.6 MPa with extrusion ratio of 20.

  9. Refinement of primary Si grains in Al-20%Si alloy slurry through serpentine channel pouring process

    Science.gov (United States)

    Zheng, Zhi-kai; Mao, Wei-min; Liu, Zhi-yong; Wang, Dong; Yue, Rui

    2016-05-01

    In this study, a serpentine channel pouring process was used to prepare the semi-solid Al-20%Si alloy slurry and refine primary Si grains in the alloy. The effects of the pouring temperature, number of curves in the serpentine channel, and material of the serpentine channel on the size of primary Si grains in the semi-solid Al-20%Si alloy slurry were investigated. The results showed that the pouring temperature, number of the curves, and material of the channel strongly affected the size and distribution of the primary Si grains. The pouring temperature exerted the strongest effect, followed by the number of the curves and then the material of the channel. Under experimental conditions of a four-curve copper channel and a pouring temperature of 701°C, primary Si grains in the semi-solid Al-20%Si alloy slurry were refined to the greatest extent, and the lath-like grains were changed into granular grains. Moreover, the equivalent grain diameter and the average shape coefficient of primary Si grains in the satisfactory semi-solid Al-20%Si alloy slurry were 24.4 μm and 0.89, respectively. Finally, the refinement mechanism and distribution rule of primary Si grains in the slurry prepared through the serpentine channel pouring process were analyzed and discussed.

  10. Corrosion Properties of Light-weight and High-strength 2195 Al-Li Alloy

    Institute of Scientific and Technical Information of China (English)

    XU Yue; WANG Xiaojing; YAN Zhaotong; LI Jiaxue

    2011-01-01

    The intergranular corrosion and exfoliation corrosion of 2195 Al-Li alloy treated by multi-step heating-rate controlled aging (MSRC)are studied.The corrosion features of 2195 Al-Li alloys which are respectively treated by high-temperature nucleation MSRC(H-M)and low-temperature nucleation MSRC(L-M)are contrasted.And the corrosion mechanism of 2195 Al-Li alloy is also discussed from the viewpoint of microstructure(types,distribution,etc.)of the strengthening phase.The results show that 2195 Al-Li alloy after H-M is more susceptible to intergranular corrosion and exfoliation corrosion than that of alloy after L-M.The degree of intergranular corrosion increases with the increase of predeformation amount and the surface parallel to the rolling direction is more prone to exfoliation corrosion.The main reason of intergranular corrosion and exfoliation corrosion is the formation of corrosion galvanic couples among T1 phase,θ' phase and grain boundary precipitate-free zones(PFZ).

  11. Molten salt corrosion resistance of FeAl alloy with additions of Li, Ce and Ni

    International Nuclear Information System (INIS)

    The corrosion performance of FeAl intermetallic alloys with additions of (1 at.%)Li, Ce, Ni and combinations (Ce + Li and Ce + Ni) in molten salts have been studied using the weight loss technique. Salts included Na2SO4 and NaVO3 and testing temperatures included 600, 650 and 700 deg. C for NaVO3, and 900, 950 and 1000 deg. C for Na2SO4 during 100 h. The corroded specimens were studied in the scanning electronic microscope (SEM) and the corrosion products analyzed with an X-ray energy dispersive analyzer (EDX) attached to it. The corrosion resistance in NaVO3 increases as the temperature increased, whereas in Na2SO4 decreased. The effect of the different alloying elements depended upon the salt used. In NaVO3, for instance, the FeAl + Ce + Li alloy was one with the highest corrosion rates but in Na2SO4 it had the lowest corrosion rate. The addition of these elements most of times increased the corrosion rate of the FeAl-base alloy, whereas in Na2SO4 most of times decreased the corrosion rate. The results are discussed in terms of the degree of protectiveness that the external Al2O3 layer gives to the alloys depending on the testing temperature

  12. Characterization of precipitates in a hot-deformed hypereutectic Al-Si alloy

    Energy Technology Data Exchange (ETDEWEB)

    He Kezhun, E-mail: hekezhun@yahoo.cn [Key Lab for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Shenyang 110819 (China); Yu Fuxiao; Zhao Dazhi [School of Materials and Metallurgy, Northeastern University, Shenyang 110819 (China); Zuo Liang [Key Lab for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Shenyang 110819 (China)

    2012-10-25

    Highlights: Black-Right-Pointing-Pointer Produce direct chill cast billet of Al-17.5Si-4.5Cu-1Zn-0.7Mg-0.5Ni alloy with fine structure. Black-Right-Pointing-Pointer Direct chill cast Al-17.5Si-4.5Cu-1Zn-0.7Mg-0.5Ni alloys could be hot-deformed. Black-Right-Pointing-Pointer The hot-deformed Al-17.5Si-4.5Cu-1Zn-0.7Mg-0.5Ni alloy exhibit superior mechanical properties. Black-Right-Pointing-Pointer Offer HRTEM images and lattice parameters of {theta} Double-Prime /{theta} Prime (Al, Cu) and Q Double-Prime / Q Prime (Al, Cu, Mg, Si) phases. - Abstract: The mechanical properties and precipitates of a hot-deformed Al-17.5Si-4.5Cu-1Zn-0.7Mg-0.5Ni alloy have been investigated by examining samples aged for periods of 4-16 h at temperatures of 120, 150 and 180 Degree-Sign C. The ultimate tensile strength of the alloy aged at 150 Degree-Sign C increases with the increase of aging time and achieves peak value of 396 MPa after 16 h of aging. High resolution transmission electron microscopy (HRTEM) observation and energy dispersive spectroscopy (EDS) were carried out to investigate the morphologies and compositions of the precipitates. It is proposed that the precipitation sequences of the alloy are likely to be as follows: supersaturated solid solution {yields} GP zones {yields} {theta} Double-Prime phase {yields} {theta} Prime phase {yields} {theta} phase; supersaturated solid solution {yields} GP zones {yields} Q Double-Prime phase {yields} Q Prime phase {yields} Q phase. The appearance of peak-strengthening can be attributed to the homogeneously distribution of the fine plate-shaped {theta} Double-Prime phase within the matrix.

  13. Theoretical studies of surface phonon polariton in wurtzite AlInN ternary alloy

    Energy Technology Data Exchange (ETDEWEB)

    Ooi, P.K., E-mail: pkooi11@yahoo.com; Lee, S.C.; Ng, S.S.; Hassan, Z.; Hassan, H. Abu

    2011-06-01

    In this study, we report the surface phonon polariton (SPP) characteristics of wurtzite structure aluminium indium nitride (Al{sub x}In{sub 1-x}N) ternary alloys over the whole Al composition range. An anisotropic model is used to simulate the surface polariton (SP) dispersion curves of the Al{sub x}In{sub 1-x}N ternary alloys. The characteristics of these dispersion curves are discussed in detail and the effects of the composition dependence of the Al{sub x}In{sub 1-x}N on the SPs are illustrated and explained. Moreover, the relevant experimental information from the attenuated total reflection (ATR) method is also presented, namely, the corresponding ATR spectra are simulated based on the standard matrix formulation. Through this study, it has been found that the SPP mode of the wurtzite Al{sub x}In{sub 1-x}N exhibits mixed-mode behaviour.

  14. Al-Cu based welding wire with minor Sc-Zr alloying and its application

    Institute of Scientific and Technical Information of China (English)

    尹志民; 郭飞跃; 潘青林; 宋练鹏

    2003-01-01

    A kind of Al-Cu-(Sc, Zr, Mn, Ti, V, B) welding wire was developed by adding minor Sc, Zr, Mn, V, B, and was used for welding 2195 aluminum alloy plate with a thickness of 2 mm. Mechanical properties and microstructure of welding wire and welding joint were studied. The results show that strength coefficient of the welding joint is 0.70 and the weakest area lies in the softened zone of HAZ. It is indicated that this welding wire adding minor Sc, Zr, Mn, V, B is an ideal welding wire for 2195 Al-Li alloy plate. The high strength of the weld comes from grain-refining strengthening and precipitation strengthening of Al2Cu, Al3Sc and Al3Zr.

  15. Laser cladding of Al + Ir powders on ZM5 magnesium base alloy

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Laser cladding of preplaced Al + Ir powders on a ZM5 magnesium alloy was performed to enhance the corrosion resistance of the ZM5 magnesium alloy. A metallurgical bond was obtained at the coating/substrate interface. The corrosion potential (Ecorr) of the laser cladded sample was 169 mV positive to that of the untreated ZM5 substrate, while the corrosion current (Icorr) was some one order of magnitude lower. The laser cladded sample, unlike the untreated ZM5 substrate,showed a passive region in the polarization plot. Immersion tests confirmed that the corrosion resistance of the laser cladded ZM5 sample was significantly enhanced in 3.5 wt.% NaCl solution. The Al-rich phases of AlIr, Mg17Al12, and Al formed in the cladding layer and the rapid solid characteristics were contributed to the improved corrosion behavior of the coating.

  16. Research on investment casting of TiAl alloy agitator treated by HIP and HT

    Directory of Open Access Journals (Sweden)

    LI Zhen-xi

    2007-05-01

    Full Text Available Using TiAl alloy to substitute superalloy is a hot topic in aeroengine industry because of its low density,high elevated temperature strength, and anti-oxidization ability. In this research, Ti-47.5AL-2Cr-2Nb-0.2B alloy was used as the test material. By applying a combination process of ceramic shell mold and core making, vacuum arc melting and centrifugal pouring, and heat isostatic pressing (HIP and heat treatment (HT etc., the TiAl vortex agitator casting for aeroengine was successfully made. This paper introduced key techniques in making the TiAl vortex agitator with investment casting process, provided some experimental results including mechanical properties and machinability, and explained some concerns that could affect applications of TiAl castings.

  17. The roles of Zr and Mn in processing and superplasticity of Al-Mg alloys

    International Nuclear Information System (INIS)

    Processing studies have been conducted on two alloys, of nominal compositions Al-10Mg-0.1Zr or Al-10Mg-0.5Mn, in order to clarify the role of the dispersoid forming Zr or Mn additions. Mechanical property data reveal that the Mn-containing alloy has a lower maximum elongation but exhibits superplastic response over a broader range of temperature. Microstructural investigations and texture analyses were utilized to assess the effect of the presence of Al8Mg5 precipitates in combination with either Al3Zr or Al6Mn dispersoid particles during isothermal rolling at 300 C and subsequent tensile deformation at temperatures from 200-425 C. 27 refs

  18. Microstructure Properties of Rapidly Solidified Al-Zn-Mg-Cu Alloys

    Directory of Open Access Journals (Sweden)

    Emad M. Ahmed

    2014-01-01

    Full Text Available The Rietveld X-ray diffraction analysis was applied to analyze the weight fraction of precipitation phases and microstructure characterizations of rapidly solidified Al-8Zn-4Mg-xCu, x = 1, 4, 8, and 10 alloys (in wt.%, prepared by melt spun technique. A good agreement between observed and calculated diffraction pattern was obtained and the conventional Rietveld factors (Rp, Rwp, and GOF converged to satisfactory values. Solid solubilities of Zn, Mg, and Cu in α-Al were extended to high values. Besides, metastable Al0.71Zn0.29, intermetallic Al2CuMg, Al2Cu, and CuMgZn phases have been observed for x = 4, 8, and 10 Cu alloys. The crystal structure and microstructure characterizations exhibit strong Cu content dependence.

  19. Influence of silicon concentration on linear contraction process of Al-Si binary alloy

    Directory of Open Access Journals (Sweden)

    J. Mutwil

    2008-12-01

    Full Text Available Investigations of shrinkage phenomena during solidification and cooling of aluminium and aluminium-silicon alloys (AlSi5, AlSi7, AlSi9, AlSi11, AlSi12.5, AlSi18, AlSi21 have been conducted. A vertical shrinkage rod casting with circular cross-section (constant or fixed: tapered has been used as a test sample. By constant cross-section a test channel mould was parted and allowed a constrained contraction to examine. No parted test channel mould was tapered and allowed an unconstrained contraction to investigate. In the experiments the dimensions changes of solidifying test bar and the test mould have been registered, what has allowed to explain a mechanism of pre-shrinkage extension of solidifying metals and alloys. Registered time dependence of the test bar and the test mould dimension changes have shown, that so-called pre-shrinkage extension has been by mould thermal extension caused. The investigation results have also shown that time- and temperature dependences of shrinkage of Al-Si alloys have been on silicon concentration depended.

  20. The influence of remelting on the properties of AlSi6Cu4 alloy modified by antimony

    Directory of Open Access Journals (Sweden)

    D. Medlen

    2012-01-01

    Full Text Available The paper deals with the problem of multiple remelting influence on AlSi6Cu4 alloy modified by antimony on chosen mechanical characteristics, microstructure and gas content. This foundry alloy is used mostly in automotive industry. Foundry Aluminum-Silicon alloys are also used in number of industrial weight sensitive applications because of their low weight and very good castability and good mechanical properties. Modifiers are usually added to molten aluminum-silicon alloys to refine the eutectic phase particle shape and improve the mechanical properties of the final cast products and Al-Si alloys cast properties.