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Sample records for al galfan alloy

  1. Porosity of porous Al alloys

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Two porosity models of porous Al alloys with different pore types (ball and polygon shape) were established. The experimental results coincide well with theoretical computations. The porosity of Al alloys (Prc) consists of three parts, porosity caused by preform particles (Prp), additional porosity (Pra), and porosity caused by solidification shrinkage (Prs). Prp is the main part of Prc while Pra is the key for fabricating porous Al alloys successfully in spite of its little contribution to Prc.

  2. Electroplating Zn-Al Alloy Technology

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The method of controlling separating anode and separating power source was used to perform orthogonal optimization for the parameters in electroplating Zn-Al alloy.The electroplating Zn-Al alloy technology was decided, in which the content of Al is about 12%-15%.

  3. Microstructure and thermal stability of mechanically alloyed Al3Ti/Al alloy

    Institute of Scientific and Technical Information of China (English)

    林建国; 魏浩岩; 黄正

    2001-01-01

    The microstructure stability of Al3Ti/Al alloy prepared by mechanical alloying (MA) was investigated in the simulating environment in which they may be used. The results show that the MA alloy possesses fine microstructure (the grain size is about 0.5  μm). After cycling loaded followed by heat exposure at 350  ℃ for 24  h, no microstructure coarsening of the alloy occurred, which means that the Al3Ti/Al alloy behaves good microstructure stability at high temperature. The compression yield strength of the alloy reaches up to 247  MPa at 350  ℃.

  4. NiAl alloys for structural uses

    Science.gov (United States)

    Koss, D. A.

    1991-01-01

    Alloys based on the intermetallic compound NiAl are of technological interest as high temperature structural alloys. These alloys possess a relatively low density, high melting temperature, good thermal conductivity, and (usually) good oxidation resistance. However, NiAl and NiAl-base alloys suffer from poor fracture resistance at low temperatures as well as inadequate creep strength at elevated temperatures. This research program explored macroalloying additions to NiAl-base alloys in order to identify possible alloying and processing routes which promote both low temperature fracture toughness and high temperature strength. Initial results from the study examined the additions of Fe, Co, and Hf on the microstructure, deformation, and fracture resistance of NiAl-based alloys. Of significance were the observations that the presence of the gamma-prime phase, based on Ni3Al, could enhance the fracture resistance if the gamma-prime were present as a continuous grain boundary film or 'necklace'; and the Ni-35Al-20Fe alloy was ductile in ribbon form despite a microstructure consisting solely of the B2 beta phase based on NiAl. The ductility inherent in the Ni-35Al-20Fe alloy was explored further in subsequent studies. Those results confirm the presence of ductility in the Ni-35Al-20Fe alloy after rapid cooling from 750 - 1000 C. However exposure at 550 C caused embrittlement; this was associated with an age-hardening reaction caused by the formation of Fe-rich precipitates. In contrast, to the Ni-35Al-20Fe alloy, exploratory research indicated that compositions in the range of Ni-35Al-12Fe retain the ordered B2 structure of NiAl, are ductile, and do not age-harden or embrittle after thermal exposure. Thus, our recent efforts have focused on the behavior of the Ni-35Al-12Fe alloy. A second parallel effort initiated in this program was to use an alternate processing technique, mechanical alloying, to improve the properties of NiAl-alloys. Mechanical alloying in the

  5. Al versus Si competition in FeSiAl alloys

    Energy Technology Data Exchange (ETDEWEB)

    Legarra, E. [Dpto. Electricidad y Electronica, Facultad de Ciencia y Tecnologia, Universidad del Pais Vasco (UPV/EHU), CP 644, 48080 Bilbao (Spain)], E-mail: estibaliz.legarra@ehu.es; Apinaniz, E. [Dpto. Fisica Aplicada I, Escuela de Ingenieria Tecnica Superior, Universidad del Pais Vasco, Alameda de Urquijo s/n 48013 Bilbao (Spain); Plazaola, F. [Dpto. Electricidad y Electronica, Facultad de Ciencia y Tecnologia, Universidad del Pais Vasco (UPV/EHU), CP 644, 48080 Bilbao (Spain); Jimenez, J.A. [Centro Nacional de Investigaciones Metalurgicas (CENIM), Avda. Gregorio del amo 8, 28040 Madrid (Spain); Pierna, A.R. [Chemical Engineering and Environmental Department, UPV/EHU, Box 1379, 20008 San Sebastian (Spain)

    2008-10-15

    In FeSiAl alloys, when Si substitutes for Al, important changes take place in the magnetism as well as in the structural properties. Alloys in the two composition series Fe{sub 75}Al{sub 25-x}Si{sub x} (x=0, 7.5, 12.5, 17.5, 25) and Fe{sub 70}Al{sub 30-x}Si{sub x} (x=0, 9, 15, 21, 30) were prepared by induction melting; afterwards they were crushed and then annealed in order to recover the DO{sub 3} stable phase. The deformed FeAl samples show larger lattice parameters than the ordered ones; however, this difference ({delta}a) decreases when Si substitutes for Al until it becomes zero (i.e. until the ordered samples and the deformed ones have the same lattice parameters). This trend is the same for both sample series and does not depend on the Fe content of the alloy. However, the magnetization has a different behaviour depending on the Fe content. For deformed Fe{sub 75}Al{sub 25-x}Si{sub x} alloys the saturation magnetization decreases with increasing Si content while for Fe{sub 70}Al{sub 30-x}Si{sub x} deformed alloys the saturation magnetization has a plateau in which the saturation magnetization values do not vary.

  6. United modification of Al-24Si alloy by Al-P and Al-Ti-C master alloys

    Institute of Scientific and Technical Information of China (English)

    韩延峰; 刘相法; 王海梅; 王振卿; 边秀房; 张均艳

    2003-01-01

    The modification effect of a new type of Al-P master alloy on Al-24Si alloys was investigated. It is foundthat excellent modification effect can be obtained by the addition of this new type of A1-P master alloy into Al-24Simelt and the average primary Si grain size is decreased below 47 μm from original 225 μm. It is also found that theTiC particles in the melt coming from Al8Ti2C can improve the modification effect of the Al-P master alloy. Whenthe content of TiC particles in the Al-24Si melt is 0.03 %, the improvement reaches the maximum and keeps steadywith increasing content of TiC particles. Modification effect occurs at 50 min after the addition of the Al-P master al-loy and TiC particles, and keeps stable with prolonging holding time.

  7. Solidification of Al alloys under electromagnetic field

    Institute of Scientific and Technical Information of China (English)

    崔建忠

    2003-01-01

    New theories and technology in the electromagnetic field were put forward about DC casting of Al alloys, including the fundamental research works, I.e, effects of the electromagnetic field on solidus and liquidus, macrosegregation of the main alloying elements, microstructures, content of alloying elements in grains and grain size after solidification under electromagnetic field, and also including a new process-DC casting under low frequency electromagnetic field(LFEMC), which can refine microstructure, eliminate macrosegregation, increase the content of alloying elements within grains, decrease the residual stress, avoid cracks and improve surface quality, and another new process-DC casting under low frequency electromagnetic vibration(LFEVC), which is a high effective method for grain refining.

  8. Hydrogenation properties of Mg-Al alloys

    DEFF Research Database (Denmark)

    Andreasen, Anders

    2008-01-01

    to disproportionation with the formation of magnesium hydride and metallic aluminum as the final product. Experimental evidence renders this process reversible. It is observed that the enthalpy of hydride formation of magnesium is lowered upon alloying with Al due to a slightly endothermic disproportionation reaction...

  9. Thermal Properties of Al-50%Si Alloys

    Institute of Scientific and Technical Information of China (English)

    Akio Nishimoto; Katsuya Akamatsu; Kazuyoshi Nakao; Kazuo Ichii

    2004-01-01

    In order to prepare a hypereutectic Al-Si alloy with low coefficients of thermal expansion (CTE), Al-50was produced by powder metallurgy (P/M) and ingot metallurgy (I/M). P/M specimen was prepared by mechanical alloying(MA) and pulsed electric-current sintering (PECS). The microstructures of specimens were characterized by optical microscopy and scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS). Vickers microhardness and CTE measurements were performed. The grains in the P/M specimen were refined with increasing MA time. Primary Si and eutectic Si in the I/M specimen were remarkably refined by adding minute amounts of Sr. The CTE of P/M and I/M specimens were estimated as 7.8×10-6 and 10.7×10-6, respectively. These values were as same as a CTE of Al2O3 ceramics.

  10. Corrosion Studies of 2195 Al-Li Alloy and 2219 Al Alloy with Differing Surface Treatments

    Science.gov (United States)

    Danford, M. D.; Mendrek, M. J.

    1998-01-01

    Corrosion studies of 2195 Al-Li and 2219 Al alloys have been conducted using the scanning reference electrode technique (SRET) and the polarization resistance (PR) technique. The SRET was used to study corrosion mechanisms, while corrosion rate measurements were studied with the PR technique. Plates of Al203 blasted, soda blasted and conversion coated 2219 Al were coated with Deft primer and the corrosion rates studied with the EIS technique. Results from all of these studies are presented.

  11. Hydrogen diffusion in Al-Li alloys

    Science.gov (United States)

    Anyalebechi, P. N.

    1990-08-01

    The diffusion coefficients of hydrogen in binary Al-Li alloys containing 1,2, and 3 wt pct Li have been determined from desorption curves of samples saturated with hydrogen at 473 to 873 K. Within this temperature range, the diffusivity of hydrogen in the binary Al-Li alloys investigated has an Arrhenius-type temperature dependence and follows the equation of the general form D = DT) where D 0exp(-Q/R is the diffusion coefficient (m2/s), D 0 is the preexponential or frequency factor (m2/s), R is the gas constant (J/K mol), Q is the activation energy (J/mol), and T is absolute temperature (K). The rate of diffusion of hydrogen in aluminum decreases with increase in lithium additions. This is provisionally attributed to the stronger local binding energy between hydrogen and lithium atoms in the aluminum metal lattice.

  12. Spherical foam growth in Al alloy melt

    Institute of Scientific and Technical Information of China (English)

    SHANG; Jintang; HE; Deping

    2005-01-01

    Due to the demand of high-tech Al alloy foam with spherical pores, high strength and high energy-absorption capacity has become one of the research foci. The aim of this study is to ascertain the growth regularity of spherical foam in Al alloy melt. Three-dimensional packing model such as face-centered cubic is established to study the spherical foam growth. Theoretical results are compared with experimental ones, and the face-centered cubic model corresponds well with the experiment. It is reasonable to assume that the pores have the same radius, the total pore number keeps unchanged and spherical foam grows with face-centered cubic packing mode. This study presents a useful help to control the average pore radius and film thickness.

  13. Synthesis of Al/Al sub 3 Ti two-phase alloys by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Srinivasan, S.; Chen, S.R.; Schwarz, R.B.

    1991-01-01

    We have mechanically alloyed mixtures of elemental powders to prepare fine-grain two-phase A1/A1{sub 3}Ti powders at the compositions A1-20at% Ti and Al-10at% Ti. Hexane was used to prevent agglomeration of the powder during MA. Carbon from the decomposition of the hexane was incorporated in the powder. It reacted with Ti to form a fine dispersion of carbides in the final hot-pressed compact. We consolidated the mechanically alloyed powders by hot-pressing. Yield strength and ductility were measured in compression. At 25{degree}C, the compressive yield strengths were 1.25 and 0.6 GPa for the A1-20at% Ti and Al-10at% Ti alloys, respectively. The ductility of the A1-10at% Ti alloy exceeded 20% for 25 < T < 500{degree}C. 25 refs., 6 figs.

  14. Fatigue crack growth behaviour of Al-Li alloys

    Science.gov (United States)

    Saravanakumar, R.; Ramakrishna, K. S.; Kanna, B. Avinash

    2013-06-01

    Al-Li alloys are being used in aircraft structures due to its low density and inherent mechanical properties. Fatigue Crack Growth (FCG) resistance is usually high compared to conventional Al-alloys attributed to increased modulus and crack closure. Extensive investigations concern about the FCG resistance and crack closure in Al-Li alloys. The present work reviews the FCG resistance in Al-Li alloys and the mechanisms associated with it. The alloy 8090 is taken for the consideration and sometimes compared with 2024.

  15. Indium Helps Strengthen Al/Cu/Li Alloy

    Science.gov (United States)

    Blackburn, Linda B.; Starke, Edgar A., Jr.

    1992-01-01

    Experiments on Al/Cu/Li alloys focus specifically on strengthening effects of minor additions of In and Cd. Indium-bearing alloy combines low density with ability to achieve high strength through heat treatment alone. Tensile tests on peak-aged specimens indicated that alloy achieved yield strength approximately 15 percent higher than baseline alloy. Alloy highly suitable for processing to produce parts of nearly net shape, with particular applications in aircraft and aerospace vehicles.

  16. Grain refinement of AZ31 magnesium alloy by Al-Ti-C-Y master alloy

    Institute of Scientific and Technical Information of China (English)

    XU Chunxiang; LU Binfeng; L(U) Zhengling; LIANG Wei

    2008-01-01

    Al-Ti-C-Y master alloy was prepared by combining SHS technique and melting-casting method. The microstructure of master alloy and its grain-refining effect on AZ31 alloy were investigated by means of OM, XRD, SEM and EDS. Experimental results indicated that the prepared master alloy consisted of α-Al, TiAl3, TiC and Al3Y phases, and exhibited good grain-refining performance of AZ31 alloy. Morphology of α-Mg changed from coarse dendritic to fine equiaxed and the average grain size of α-Mg matrix reduced from the original 580 to 170 μm after adding 1.0 wt.% master alloy. The grain refining efficiency of Al-Ti-C-Y master alloy on AZ31 alloy was mainly attributed to heterogeneous nucleation of TiC particles and grain growth restriction of Al-Y compound or TiC at grain boundaries.

  17. Fabric cutting application of FeAl-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Blue, C.A. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.; Sklad, S.P. [Univ. of Virginia, Charlottesville, VA (United States); Deevi, S.C. [Philip Morris U.S.A., Richmond, VA (United States); Shih, H.R. [Jackson State Univ., MS (United States)

    1998-11-01

    Four intermetallic-based alloys were evaluated for cutting blade applications. These alloys included Fe{sub 3}Al-based (FAS-II and FA-129), FeAl-based (PM-60), and Ni{sub 3}Al-based (IC-50). These alloys were of interest because of their much higher work-hardening rates than the conventionally used carbon and stainless steels. The FeAl-based PM-60 alloy was of further interest because of its hardening possibility through retention of vacancies. The vacancy retention treatment is much simpler than the heat treatments used for hardening of steel blades. Blades of four intermetallic alloys and commercially used M2 tool steel blades were evaluated under identical conditions to cut two-ply heavy paper. Comparative results under identical conditions revealed that the FeAl-based alloy PM-60 outperformed the other intermetallic alloys and was equal to or somewhat better than the commercially used M2 tool steel.

  18. Hot Deformation Behavior of 2124 Al Alloy

    Institute of Scientific and Technical Information of China (English)

    S.Ramanathan; R.Karthikeyan; V.Deepak Kumar; G.Ganesan

    2006-01-01

    The mechanical behavior of 2124 Al alloy produced by powder metallurgy was investigated with compression test at different temperatures and strain rates. The tests were performed in the temperature range of 300℃~500℃ and at strain rates from 0.001 s-1 to 1.0 s-1. The compression flow curves exhibited an initial sharp increase with strain, followed by monotonous hardening. The maximum stress decreased with decreasing strain rate and increasing temperature. The hot deformation characteristics of the material were studied using processing maps. The domain of safety and unsafe regime were identified and validated through microstructural examination.

  19. Additional force field in cooling process of cellular Al alloy

    Institute of Scientific and Technical Information of China (English)

    郑明军; 何德坪; 戴戈

    2002-01-01

    The foaming process of Al alloy is similar to that of Al, but there is a solid-liquid state zone in the solidification process of cellular Al alloy which does not exist in the case of Al. In the unidirectional solidification of cellular Al alloy, the proportion of the solid phase gradually reduces from the solid front to the liquid front. This will introduce a force and result in a serious quick shrinkage. By the mathematic and physical mode, the solidification of the cellular Al alloy is studied. The data measured by experiment are close to the result calculated by the mode. This kind of shrinkage can be solved by suitable cooling method in appropriate growth stage. The compressive strength of the cellular Al alloy made by this way is 40% higher than that of cellular Al.

  20. Thermodynamics and surface properties of liquid Al-Ga and Al-Ge alloys

    Energy Technology Data Exchange (ETDEWEB)

    Anusionwu, B.C. [Abdus Salam Int. Centre for Theoretical Physics, Trieste (Italy); Federal University of Technology, Department of Physics, Owerri (Nigeria); Adebayo, G.A. [Abdus Salam Int. Centre for Theoretical Physics, Trieste (Italy); University of Agriculture, Department of Physics, Abeokuta (Nigeria); Madu, C.A. [Federal University of Technology, Department of Physics, Owerri (Nigeria)

    2009-11-15

    The surface properties of Al-Ga and Al-Ge liquid alloys have been theoretically investigated at a temperature of 1100 K and 1220 K respectively. For the Al-Ga system, the quasi chemical model for regular alloy and a model for phase segregating alloy systems were applied, while for the Al-Ge system the quasi chemical model for regular and compound forming binary alloys were applied. In the case of Al-Ga, the models for the regular alloys and that for the phase segregating alloys produced the same value of order energy and same values of thermodynamic and surface properties, while for the Al-Ge system, the model for the regular alloy reproduced better the thermodynamic properties of the alloy. The model for the compound forming systems showed a qualitative trend with the measured values of the thermodynamic properties of the Al-Ge alloy and suggests the presence of a weak complex of the form Al{sub 2}Ge{sub 3}. The surface concentrations for the alloys show that Ga manifests some level of surface segregation in Al-Ga liquid alloy while the surface concentration of Ge in Al-Ge liquid alloy showed a near Roultian behavior below 0.8 atomic fraction of Ge. (orig.)

  1. Thermodynamics and surface properties of liquid Al-Ga and Al-Ge alloys

    Science.gov (United States)

    Anusionwu, B. C.; Adebayo, G. A.; Madu, C. A.

    2009-11-01

    The surface properties of Al-Ga and Al-Ge liquid alloys have been theoretically investigated at a temperature of 1100 K and 1220 K respectively. For the Al-Ga system, the quasi chemical model for regular alloy and a model for phase segregating alloy systems were applied, while for the Al-Ge system the quasi chemical model for regular and compound forming binary alloys were applied. In the case of Al-Ga, the models for the regular alloys and that for the phase segregating alloys produced the same value of order energy and same values of thermodynamic and surface properties, while for the Al-Ge system, the model for the regular alloy reproduced better the thermodynamic properties of the alloy. The model for the compound forming systems showed a qualitative trend with the measured values of the thermodynamic properties of the Al-Ge alloy and suggests the presence of a weak complex of the form Al2Ge3. The surface concentrations for the alloys show that Ga manifests some level of surface segregation in Al-Ga liquid alloy while the surface concentration of Ge in Al-Ge liquid alloy showed a near Roultian behavior below 0.8 atomic fraction of Ge.

  2. Microstructural Investigations of Rapidly Solidified Al-Co-Y Alloys

    OpenAIRE

    B. Avar; Gogebakan, M.; Tarakci, M.; Y. Gencer; S. Kerli

    2013-01-01

    The alloys with different compositions in the Al-rich corner of the Al-Co-Y ternary system were prepared by conventional casting and further processed by melt-spinning technique. The microstructure and the thermal behavior of the alloys were analyzed by means of X-ray diffraction (XRD), scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and differential thermal analysis (DTA). It was found that only rapidly solidified Al85Co7Y8 alloy exhibited the best glass forming ...

  3. Friction Stir Welding of Al 5052 with Al 6061 Alloys

    Directory of Open Access Journals (Sweden)

    N. T. Kumbhar

    2012-01-01

    Full Text Available Friction stir welding (FSW, a solid-state joining technique, is being extensively used in similar as well as dissimilar joining of Al, Mg, Cu, Ti, and their alloys. In the present study, friction stir welding of two aluminium alloys—AA6061 and AA5052—was carried out at various combinations of tool rotation speeds and tool traverse speeds. The transverse cross-section of the weld was used for optical as well as electron microscopy observations. The microstructural studies were used to get an indication of the extent of material mixing both at the macro- and microscales. It was observed that, at the interface region, both materials exhibited similar texture despite the nonrigorous mixing of the materials in the nugget. The extent of interdiffusion of alloying elements at the interface was studied using electron probe microanalysis. The tensile testing evaluation of these specimens showed good mechanical properties. The interdiffusion of alloying elements and development of similar orientations in the nugget could have contributed to the better tensile properties of the friction-stir-welded AA5052-AA6061 specimens.

  4. Recycling of Glass Fibre Reinforced Aluminium Laminates and Silicon Removal from Aerospace Al Alloy

    NARCIS (Netherlands)

    Zhu, G.

    2012-01-01

    Aerospace aluminium alloys (7xxx and 2xxx series Al alloy) is one of the important Al alloys in our life. The recycling of aerospace Al alloy plays a significant role in sustainable development of Al industry. The fibre reinforced metal laminates GLARE including 67 wt.% 2024 Al alloy was used as upp

  5. MARTENSITIC TRANSFORMATION AND THERMAL STABILITY IN Cu-Al-Co AND Cu-Al-Zr ALLOYS

    Institute of Scientific and Technical Information of China (English)

    Y. Q. Ma; C.B. Jiang; H.B. Xu

    2003-01-01

    Cu-Al-Co and Cu-Al-Zr alloys were explored with Co or Zr additions in Cu-Al alloys for high temperature shape memory alloys. Samples were quenched after homogenized at 850℃ for 48h. It was found that both Cu-Al-Co and Cu-Al-Zr show AlCu3 martensitic phase at room temperature and exhibit martensitic transformation temperatures higher than 200℃, showing the potentials for developing as high temperature shape memory alloys. Thermal cycles were performed by DSC instrument on both Cu-Al-Co and Cu-Al-Zr alloys. The results show that Cu-Al-Co loses its martensitic transformation after five thermal cycles, and Cu-Al-Zr exhibits no martensitic transformation in the second thermal cycle.

  6. Foaming behaviour of Al-Si-Cu-Mg alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kim, A. [Kongju National University (Korea). Dept. of Mechanical Engineering; Cho, S.S. [Chungnam National University, Daejeon (Korea). School of Materials Engineering; Lee, H.J. [Hanbat National University, Daejeon (Korea). Dept. of Building Service Engineering

    2004-12-15

    The powder metallurgical route was utilised to obtain the Al-5Si-4Cu-4Mg (alloy 544) and Al-3Si-2Cu-2Mg (alloy 322) foams. Various steps such as centrifugal atomisation, mixing alloy powder and foaming agent (1 wt-%TiH{sub 2}), cold compaction of mixture, hot extrusion and foaming in a preheated furnace were performed. Foaming behaviour of the alloys was investigated by digital microscopy, image analysis, scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) mapping in this study. It was found that alloy 544 takes a shorter period of time to initiate pore nucleation than alloy 322. Alloy 544 had a higher pore growth rate than alloy 322 at the same pre-set furnace temperature. In both alloys, crack-like pore nucleation occurred between aluminium alloy powders elongated in a direction parallel to the extrusion direction. Both alloys showed the same foaming sequence of crack-like pore nucleation, spherical pore growth, coalescence of neighbouring pores and collapse of pores adjacent to the free surface of specimen. The time required to start pore nucleation decreased with the increase of foaming temperature. The cell walls of both alloys consisted of {alpha}-Al phase and eutectic phase. (author)

  7. The physical metallurgy of mechanically-alloyed, dispersion-strengthened Al-Li-Mg and Al-Li-Cu alloys

    Science.gov (United States)

    Gilman, P. S.

    1984-01-01

    Powder processing of Al-Li-Mg and Al-Li-Cu alloys by mechanical alloying (MA) is described, with a discussion of physical and mechanical properties of early experimental alloys of these compositions. The experimental samples were mechanically alloyed in a Szegvari attritor, extruded at 343 and 427 C, and some were solution-treated at 520 and 566 C and naturally, as well as artificially, aged at 170, 190, and 210 C for times of up to 1000 hours. All alloys exhibited maximum hardness after being aged at 170 C; lower hardness corresponds to the solution treatment at 566 C than to that at 520 C. A comparison with ingot metallurgy alloys of the same composition shows the MA material to be stronger and more ductile. It is also noted that properly aged MA alloys can develop a better combination of yield strength and notched toughness at lower alloying levels.

  8. Development of environmentally friendly cast alloys and composites. High zinc Al-base cast alloys

    Directory of Open Access Journals (Sweden)

    W.K. Krajewski

    2010-01-01

    Full Text Available This work is devoted to grain refinement of the foundry Al-20 wt% Zn (AlZn20 alloy, aiming at improving ductility of the sand-cast alloy The melted alloy was inoculated using traditional AlTi5B1 (TiBAl and AlTi3C0.15 (TiCAl master alloys and newly introduced (Zn,Al-Ti3 one. The performed structural examinations showed out significant increasing of the grain population of the inoculated alloy and plas-ticity increase represented by elongation. The high damping properties of the initial alloy, measured using an ultrasonic Olympus Epoch XT device, are basicly preserved after inoculation. Also tensile strength preserves its good values, while elongation shows an increase – which are beneficials of the employed grain-refining process.

  9. Evolution of microstructure in centrifugal cast Al-Cu alloy

    Directory of Open Access Journals (Sweden)

    Sui Yanwei

    2010-02-01

    Full Text Available In this research, the effects of centrifugal radius and mould rotation speed on microstructure in centrifugal-cast Al-Cu alloy have been investigated. The results show that, with increase of the centrifugal radius or mould rotation speed, the grain size of centrifugal-cast Al-Cu alloy decreases gradually, while the content of white phases containing the Al2Cu precipitated from α-phase, divorced eutectic and regular eutectic microstructure increases, leading to higher Cu macrosegregation. The variation level of microstructure in centrifugal-cast Al-Cu alloy at 600 rpm of mould rotation speed is greater than that at 300 rpm.

  10. Excessively High Vapor Pressure of Al-based Amorphous Alloys

    Directory of Open Access Journals (Sweden)

    Jae Im Jeong

    2015-10-01

    Full Text Available Aluminum-based amorphous alloys exhibited an abnormally high vapor pressure at their approximate glass transition temperatures. The vapor pressure was confirmed by the formation of Al nanocrystallites from condensation, which was attributed to weight loss of the amorphous alloys. The amount of weight loss varied with the amorphous alloy compositions and was inversely proportional to their glass-forming ability. The vapor pressure of the amorphous alloys around 573 K was close to the vapor pressure of crystalline Al near its melting temperature, 873 K. Our results strongly suggest the possibility of fabricating nanocrystallites or thin films by evaporation at low temperatures.

  11. Development of ODS-Fe{sub 3}Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wright, I.G.; Pint, B.A.; Tortorelli, P.F.; McKamey, C.G. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    The overall goal of this program is to develop an oxide dispersion-strengthened (ODS) version of Fe{sub 3}Al that has sufficient creep strength and resistance to oxidation at temperatures in the range 1000 to 1200 C to be suitable for application as heat exchanger tubing in advanced power generation cycles. The main areas being addressed are: (a) alloy processing to achieve the desired alloy grain size and shape, and (b) optimization of the oxidation behavior to provide increased service life compared to semi-commercial ODS-FeCrAl alloys intended for the same applications. The recent studies have focused on mechanically-alloyed powder from a commercial alloy vendor. These starting alloy powders were very clean in terms of oxygen content compared to ORNL-produced powders, but contained similar levels of carbon picked up during the milling process. The specific environment used in milling the powder appears to exert a considerable influence on the post-consolidation recrystallization behavior of the alloy. A milling environment which produced powder particles having a high surface carbon content resulted in a consolidated alloy which readily recrystallized, whereas powder with a low surface carbon level after milling resulted in no recrystallization even at 1380 C. A feature of these alloys was the appearance of voids or porosity after the recrystallization anneal, as had been found with ORNL-produced alloys. Adjustment of the recrystallization parameters did not reveal any range of conditions where recrystallization could be accomplished without the formation of voids. Initial creep tests of specimens of the recrystallized alloys indicated a significant increase in creep strength compared to cast or wrought Fe{sub 3}Al, but the specimens failed prematurely by a mechanism that involved brittle fracture of one of the two grains in the test cross section, followed by ductile fracture of the remaining grain. The reasons for this behavior are not yet understood. The

  12. Microstructure and properties of Mg-Al binary alloys

    Directory of Open Access Journals (Sweden)

    ZHENG Wei-chao

    2006-11-01

    Full Text Available The effects of different amounts of added Al, ranging from 1 % to 9 %, on the microstructure and properties of Mg-Al binary alloys were investigated. The results showed that when the amount of added Al is less than 5%, the grain size of the Mg-Al binary alloys decreases dramatically from 3 097 μm to 151 μm with increasing addition of Al. Further addition of Al up to 9% makes the grain size decrease slowly to 111 μm. The α-Mg dendrite arms are also refined. Increasing the amount of added Al decreases the hot cracking susceptibility of the Mg-Al binary alloys remarkably, and enhances the micro-hardness of the α-Mg matrix.

  13. Microstructure and properties of Mg-Al binary alloys

    Institute of Scientific and Technical Information of China (English)

    ZHENG Wei-chao; LI Shuang-shou; TANG Bin; ZENG Da-ben

    2006-01-01

    The effects of different amounts of added Al, ranging from 1% to 9%, on the microstructure and properties of Mg-Al binary alloys were investigated. The results showed that when the amount of added Al is less than 5%, the grain size of the Mg-Al binary alloys decreases dramatically from 3 097 μm to 151 μm with increasing addition of Al. Further addition of Al up to 9% makes the grain size decrease slowly to 111 μm. The α-Mg dendrite arms are also refined. Increasing the amount of added Al decreases the hot cracking susceptibility of the Mg-Al binary alloys remarkably, and enhances the micro-hardness of the α-Mg matrix.

  14. Rapidly solidified Mg-Al-Zn-rare earth alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chang, C.F.; Das, S.K.; Raybould, D.

    1987-01-01

    Among the light metal alloys, magnesium is the lightest structural material except for beryllium, and yet magnesium alloys have not seen extensive use because of their poor strength and corrosion resistance. Rapid solidification technology offers a possible solution to these problems. A number of Mg-Al-Zn alloys containing rare earth (RE) elements (e.g. Ce, Pr, Y, and Nd) have been investigated using rapid solidification processing for possible structural applications. The processing consists of planar flow or jet casting into ribbons, pulverization of ribbon to powder, and consolidation of powder into bulk shapes. The mechanical properties of some of these alloys show attractive combinations of strength, ductility and corrosion resistance. The microstructures of these alloys are correlated with their mechanical properties. The rapidly solidified Mg-Al-Zn-RE alloys show great potential for applications in automotive and aerospace industries. 7 references.

  15. Property measurements on spray formed Si-Al alloys

    Institute of Scientific and Technical Information of China (English)

    WEI Yan-guang; XIONG Bai-qing; ZHANG Yong-an; LIU Hong-wei; WANG Feng; ZHU Bao-hong

    2007-01-01

    A novel Si-Al alloy was prepared by spray forming process for electronic packaging. Property measurements on spray-formed Si-Al alloys after hot pressing were carried out. The results indicate that the alloys (Si-(30%-40%)Al) have advantageous physical and mechanical characteristics, including low coefficient of thermal expansion (6.9×10-6-8.7×10-6/K), high thermal conductivity (118-127 W/(m·K)), low density (2.421×103-2.465×103 kg/m3), high ultimate flexural strength (180-220 MPa) and Brinell hardness (162-261). The alloys are easy to machine to tight tolerances using standard machine tools and they can be electroplated with gold finishes and soldered with Sn-Pb alloy without any difficulty.

  16. Rotary impeller refinement of 7075Al alloy

    Institute of Scientific and Technical Information of China (English)

    WANG Liping; GUO Erjun; HUANG Yongchang; LU Bin

    2009-01-01

    The effects of four parameters, gas flow, rotational speed, refining time, and stewing time, on the rotary impeller refinement of 7075 Al were studied. The effects of C2Cl6refining, rotary impeller refuting, and composite refining of 7075 AI alloy were compared with each other. The results showed that the greatest impact parameter of rotary impeller refinement was rotational speed, followed by gas flow, refining time, and stewing time. The optimum purification parameters obtained by orthogonal analysis were as follows: rotor speed of 400 r/min, inert gas flow of 0.4 mL/h, refining time of 15 min, and stewing time of 6 min. The best degassing effect can be obtained by the composite refuting of C2Cl6 and rotary impeller. The degassing rate of C2Cl6 rotary impeller, and composite refining was 34.5%, 69.2%, and 78%, respectively. The mechanical properties of the specimen refined by rotary impeller were higher than those by C2C16 refining, but lower than those by composite refining.

  17. Effect of silicon on oxidation of Ni-15Al alloy

    Institute of Scientific and Technical Information of China (English)

    WU Ying; NIU Yan; WU Wei-tao

    2005-01-01

    The oxidation of binary Ni-Al alloy containing 15% (mole fraction, the same below if not mentioned)Al (Ni-15Al), and of a ternary alloy with the same Al content but also containing 4% Si (Ni-4Si-15Al) has been studied at 1 000 ℃ under 1.0× 105Pa O2 to examine the effect of the addition of Si on the oxidation of Ni-15Al. Oxidation of Ni-15Al produces a duplex scale composed of an outer NiO layer and an inner layer riched in Al2O3. On the contrary, Ni-4Si-15Al forms an external alumina layer directly in contact with the alloy presenting only trace of NiO and the Ni-Al spinel. As a result, the kinetics of Ni-15Al shows a fast initial stage followed by two subsequent parabolic stages with decreasing rate constants, while Ni-4Si-15Al presents essentially a single nearly-parabolic behavior with a rate constant similar to that of the final stage of Ni-15Al. Therefore, the addition of 4% Si significantly reduces the oxidation rate during the initial stage by preventing the formation of Ni-riched scales and promoting an earlier development of an exclusive external alumina layer on the alloy surface.

  18. Refining Effect of Boron on Hypoeutectic Al-Si Alloys

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    @@Several concepts of the grain refinement mechanism of B on hypoeutectic Al-Si alloys have been adopted: the refining effect of B on the α-Al and eutectic Si with the different additions of Al-B master alloys made at 850℃ was investigated; and the Al-B master alloys formed under different temperature conditions have been studied to explore the morphologies of AlB2 particles;slowly cooled sample with addition of Al-B was made to explore the refinement mechanism. AlB master alloy can refine not only α-Al, but eutectic Si. Theoretical analysis indicates that,although AlB2 does not take part directly in the nucleation process in pure Al in the presence of Si, it provides a substrate for precipitation of a small content of Si from which α-Al will grow without any undercooling. When the temperature decreases to eutectic line, AlB2 subsequently nucleates eutectic Si; AlB2 particles appear in two different morphologies, namely, hexagonal platelet and tetradehedron morphology which depend on the processing temperature conditions.

  19. Environmental embrittlement of intermetallic compounds in Fe-Al alloys

    Institute of Scientific and Technical Information of China (English)

    张建民; 张瑞林; S.H.YU; 余瑞璜

    1996-01-01

    First,it is proposed that hydrogen atoms occupy the interstitial sites in Fe3Al and FeAl.Then the environmental embrittlement of intermetallic compounds in Fe-Al alloys is studied in the light of calculated valence electron structures and bond energy of Fe3Al and FeAl containing hydrogen atoms.From the analyses it is found that the states of metal atoms will change,in which more lattice electrons will become covalent electrons to bond with hydrogen atoms when the atomic hydrogen diffuses into the intermetallic compounds in Fe-Al alloys,which will result in the decrease of local metallicity in Fe3Al and FeAl.Meanwhile,it is found that the crystal will easily cleave since solute hydrogen bonds with metal atoms and severely anisotropic bonds form.As a conclusion,these factors result in the environmental embrittlement of Fe3Al and FeAl.

  20. Rapid solidification of undercooled Al-Cu-Si eutectic alloys

    Institute of Scientific and Technical Information of China (English)

    RUAN Ying; WEI BingBo

    2009-01-01

    Under the conventional solidification condition,a liquid aluminium alloy can be hardly undercooled because of oxidation.In this work,rapid solidification of an undercooled liquid Al,80.4Cu,13.6Si,6 ternary eutectic alloy was realized by the glass fluxing method combined with recycled superheating.The re-lationship between superheating and undercooling was investigated at a certain cooling rate of the alloy melt.The maximum undercooling is 147 K (0.18 TE).The undercooled ternary eutectic is composed of α(Al) solid solution,(Si) semiconductor and β(CuAl,2) intermetallic compound.In the (Al+Si+θ) ternary eutectic,(Si) faceted phase grows independently,while (Al) and θ non-faceted phases grow coopera-tively in the lamellar mode.When undercooling is small,only (Al) solid solution forms as the leading phase.Once undercooling exceeds 73 K,(Si) phase nucleates firstly and grows as the primary phase.The alloy microstructure consists of primary (Al) dendrite,(Al+9) pseudobinary eutectic and (Al+Si+θ) ternary eutectic at small undercooling,while at large undercooling primary (Si) block,(Al+θ) pseudo-binary eutectic and (Al+Si+θ) ternary eutectic coexist.As undercooling increases,the volume fraction of primary (Al) dendrite decreases and that of primary (Si) block increases.

  1. Laser ablation of Al-Ni alloys and multilayers

    Science.gov (United States)

    Roth, Johannes; Trebin, Hans-Rainer; Kiselev, Alexander; Rapp, Dennis-Michael

    2016-05-01

    Laser ablation of Al-Ni alloys and multilayers has been studied by molecular dynamics simulations. The method was combined with a two-temperature model to describe the interaction between the laser beam, the electrons, and the atoms. As a first step, electronic parameters for the alloys had to be found and the model developed originally for pure metals had to be generalized to multilayers. The modifications were verified by computing melting depths and ablation thresholds for pure Al and Ni. Here known data could be reproduced. The improved model was applied to the alloys Al_3Ni, AlNi and AlNi_3. While melting depths and ablation thresholds for AlNi behave unspectacular, sharp drops at high fluences are observed for Al_3Ni and AlNi_3. In both cases, the reason is a change in ablation mechanism from phase explosion to vaporization. Furthermore, a phase transition occurs in Al_3Ni. Finally, Al layers of various thicknesses on a Ni substrate have been simulated. Above threshold, 8 nm Al films are ablated as a whole while 24 nm Al films are only partially removed. Below threshold, alloying with a mixture gradient has been observed in the thin layer system.

  2. Fabric cutting application of FeAl-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Blue, C.A. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.; Sklad, S.P. [University of Virginia, Charlottesville, VA 22905 (United States); Deevi, S.C. [Research, Development, and Engineering Center, Philip Morris USA, Richmond, VA 23234 (United States); Shih, H.-R. [Jackson State University, 1400 J.R. Lynch Street, Jackson, MS 39217 (United States)

    1998-12-31

    Four intermetallic-based alloys were evaluated for cutting blade applications. These alloys included Fe{sub 3}Al-based (FAS-II and FA-129), FeAl-based (PM-60) and Ni{sub 3}Al-based (IC-50). These alloys were of interest because of their much higher work-hardening rates than the conventionally used carbon and stainless steels. The FeAl-based PM-60 alloy was of further interest because of its hardening possibility through retention of vacancies. The vacancy retention treatment is much simpler than the heat treatments used for hardening of steel blades. Blades of four intermetallic alloys and commercially used M2 tool steel blades were evaluated under identical conditions to cut two-ply heavy paper. Comparative results under identical conditions revealed that the FeAl-based alloy PM-60 outperformed the other intermetallic alloys and was equal to or somewhat better than the commercially used M2 tool steel. (orig.) 18 refs.

  3. Interaction of hydrogen with an Mg-Al alloy (poster)

    DEFF Research Database (Denmark)

    Andreasen, A.; Andreasen, J.W.; Burkarl, R.;

    2004-01-01

    The properties of magnesium as a hydrogen storage medium may be positively altered by the addition of Al: thermodynamic properties, kinetics and heat transfer of the hydride bed can be improved. The interaction of hydrogen with a Mg-Al alloy pre-exposedto air has been studied with in-situ time...... energy for dehydrogenation of the Mg-Al alloy is found to be approx. 160 kJ/mol. This is not significantly higher than for pure and fully activated Mg.Furthermore, it is found that Mg-Al is hydrogenated to MgH2 + Al and upon dehydrogenation a Mg-Al alloy is reformed. Pure Mg is not observed during...

  4. PRODUCTION OF FeAl NANOSTRUCTURED ALLOY BY MECHANICAL ALLOYING AND ITS MICROSTRUCTURAL CHARACTERIZATION

    Directory of Open Access Journals (Sweden)

    Roberto. A. Rodríguez-Díaz

    2013-12-01

    Full Text Available In this work, a Fe40Al alloy was produced by the mechanical alloying technique, from a mixture of elemental powders constituted by Fe and Al, using different milling times. The evolution of size and morphology of powders depending on the milling time was characterized by scanning electron microscopy. The X-Ray Diffraction technique was utilized in order to characterize the crystalline structure evolution depending on the milling time. The Fe40Al alloy with a body centered cubic crystal structure was formed at 20 h of milling time. Besides, this alloy acquired a disordered crystal structure with a Nano metric grain size. The Nano metric grain size of disordered Fe40Al alloy was decreased at the same time as the milling time transcurred, while its lattice parameter was increased.

  5. Long - range foundry Al composite alloys

    Directory of Open Access Journals (Sweden)

    A. D. Mekhtiev

    2014-10-01

    Full Text Available The technology of obtaining nanostructural composite aluminum alloys consists in the plasma injection of refractory nanometric particles with simultaneous two-plane magnetic dynamic mixing of the melt. Particularly important in obtaining composite aluminum matrix alloys is the provision of the introduced particles wettability with the matrix melt for forming stable adhesive bonds. Nanostructured powder components can be considered not only to be a starting product for producing nanostructural composite aluminum alloys but as an independent commerce product. Nanostructural composite metal matrix alloys make one of the most prospective structural materials of the future, and liquid-phase technologies of their obtaining are the most competitive in producing products of nanostructural composite aluminum alloys in the industrial scale.

  6. Corrosion-Fatigue Cracking in Al 7075 Alloys

    Science.gov (United States)

    2014-12-09

    Naval Research Laboratory Washington, DC 20375-5320 NRL/MR/6355--14-9582 Corrosion -Fatigue Cracking in Al 7075 Alloys December 9, 2014 P.S. Pao...PERSON 19b. TELEPHONE NUMBER (include area code) b. ABSTRACT c. THIS PAGE 18. NUMBER OF PAGES 17. LIMITATION OF ABSTRACT Corrosion -Fatigue Cracking in Al...Memorandum Report Corrosion -fatigue Aluminum alloys Environmental effect October 2011 – September 2014 63-2634-A4 Unclassified Unlimited Unclassified

  7. Diffusion bonding of Al7075 alloy to titanium aluminum vanadate alloy

    Science.gov (United States)

    Alhazaa, Abdulaziz Nasser

    The aluminum alloy (Al7075) and titanium alloy (Ti-6Al-4V) are used in a variety of applications in the aerospace industry. However, the high cost of Ti-6Al-4V alloy has been a major factor which has limited its use and therefore, the ability to join Al7075 alloy to Ti-6Al-4V alloy can provide a product that is less costly, but retains the high strength and light weight properties necessary for the transport industry. However, the large difference in the physical properties between these two alloys prevents the use of conventional joining techniques such as fusion welding to join these dissimilar alloys. Therefore, the diffusion bonding technique was used to join Al7075 alloy to Ti-6Al-4V alloy with the objective of minimizing microstructural changes of the two alloys during the bonding process. In this thesis, solid state and liquid phase bonding processes were undertaken. Solid state bonding was employed without interlayers and was successful at 510°C and 7 MPa. The bond interface showed an absence of the oxides due to the dissolution of oxygen into the titanium solution. Bonds made using copper interlayers at a temperature sufficient enough to form eutectic liquid formation between copper and aluminum were produced. The intermetallics theta(Al2Cu), S(Al2CuMg) and T(Al2Mg3Zn3) were identified at the aluminum interface while Cu3Ti2 intermetallic was identified at the titanium interface. Bonds made using tin based alloys interlayers and copper coatings were successful and gave the highest shear strength. The eutectic formation on the Al7075 alloy was responsible for joint formation at the aluminum interface while the formation of Sn3Ti5 intermetallic was responsible for the joint formation at titanium interface. The corrosion rate of the bonds decreased with increasing bonding time for joints made using the tin based interlayer in 3% NaCl solution. However, the presence of copper within the joint increased the corrosion rate of the bonds and this was attributed to

  8. Anelasticity in Fe-Al-Cr alloys at elevated temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Golovin, I.S., E-mail: i.golovin@misis.ru [Physics of Metals Department, National University ' Moscow Institute of Steel and Alloys' , Moscow (Russian Federation); Physics of Metals Department and Materials Science, Tula State University, Tula (Russian Federation); Riviere, A. [LMPM-UMR CNRS 6617, ENSMA, F-86961 Futuroscope Chasseneuil Cedex (France)

    2009-09-15

    Several (Fe,Cr){sub 3}Al alloys with Cr content from 3 to 25% have been studied in the temperature range from 680 to 930 K using isothermal frequency dependent tests (from 10{sup -4} to 10{sup 2} Hz). Three relaxation peaks were observed in this range. The Zener relaxation (P1 peak) caused by reorientation of pairs of substitute atoms in Fe is observed in all studied alloys and used to evaluate the activation parameters of substitute atom jumps in Fe. Activation parameters of the Zener peak in Fe-26Al-Cr depend not too much on Cr content (H = 275-290 kJ/mol, {tau}{sub 0} = 10{sup -19} to 10{sup -20} s), while the relaxation strength increases with the increase in Al + Cr content. The second internal friction peak (P2) at higher temperatures with similar activation energies but higher {tau}{sub 0} (10{sup -17} to 10{sup -19} s) is observed only in Cr containing alloys but not in Fe-25Al binary alloy. Most probably this peak is controlled by dislocations motion in Fe-26Al-Cr alloys. The third peak, denoted as P3 (H = 428 kJ/mol, {tau}{sub 0} = 10{sup -25} s), was observed only in the Fe-25Al-25Cr alloy and was classified as a grain boundary peak.

  9. Effects of electrolyte components on properties of Al alloy anode

    Institute of Scientific and Technical Information of China (English)

    MA Zheng-qing; ZUO Lie; PANG Xu; ZENG Su-min

    2009-01-01

    The effects of Na2SnO3, In(OH)3 and Na2SnO3+In(OH)3 on the properties of Al alloy anode were studied in alkaline medium at 25 ℃. The self-corrosion rate of Al alloy anode was studied by method of H2 immersed in aqueous medium, and the electrochemical properties of Al alloy anode were tested via galvanostatic discharge and dynamic potential methods. The results show that the self-corrosion rate of Al alloy anode in 4 mol/L NaOH+3 mol/L NaAlO2 medium can be minimized by adding Na2SnO3, In(OH)3 and Na2SnO3+ In(OH)3. Na2SnO3, In(OH)3 and Na2SnO3+In(OH)3 make Al anodic potential shift positively in galvanostatic discharging. The most effective additive of Al alloy anode in 4 mol/L NaOH+3 mol/L NaAlO2 medium is 0.075 mol/L Na2SnO3+0.005 mol/L In(OH)3, integrating self-corrosion rate and electrochemical properties.

  10. Elevated-temperature Al alloys for aircraft structure

    Energy Technology Data Exchange (ETDEWEB)

    Rainen, R.A.; Ekvall, J.C.

    1988-05-01

    Elevated-temperature powder metallurgy (P/M) aluminum alloys are being developed to replace titanium aircraft structure materials for operation in the 300-600 F temperature range. Typical mechanical properties of P/M Al-Fe-Ce and Al-Fe-V-Si alloys are superior to those of conventional materials, and cost savings of 50 to 70 percent have been projected for these alloys which can be fabricated and processed using methods similar to those used in the production of conventional aluminum. 5 references.

  11. CASTABILITY OF Al-Li-Mg AND Al-Li-Cu-Mg ALLOYS

    OpenAIRE

    1987-01-01

    The objective of the present work is to study the casting characteristics of various Al-Li alloys, which include fluidity and strengths of the alloys and their interaction with cast molds. Materials investigated are Al-Li-Mg and Al-Li-Cu-Mg alloys with Li content of 2.5 wt%. The results show that sand molds with resin binders are good for Al-Li casting. Ceramic coatings can further reduce the metal-mold interactions. However, the permeability is also reduced by coating. The fluidity of Li-bea...

  12. High temperature creep behaviour of Al-rich Ti-Al alloys

    Science.gov (United States)

    Sturm, D.; Heilmaier, M.; Saage, H.; Aguilar, J.; Schmitz, G. J.; Drevermann, A.; Palm, M.; Stein, F.; Engberding, N.; Kelm, K.; Irsen, S.

    2010-07-01

    Compared to Ti-rich γ-TiAl-based alloys Al-rich Ti-Al alloys offer an additional reduction of in density and a better oxidation resistance which are both due to the increased Al content. Polycrystalline material was manufactured by centrifugal casting. Microstructural characterization was carried out employing light-optical, scanning and transmission electron microscopy and XRD analyses. The high temperature creep of two binary alloys, namely Al60Ti40 and Al62Ti38 was comparatively assessed with compression tests at constant true stress in a temperature range between 1173 and 1323 K in air. The alloys were tested in the cast condition (containing various amounts of the metastable phases Al5Ti3 and h-Al2Ti) and after annealing at 1223 K for 200 h which produced (thermodynamically stable) lamellar γ-TiAl + r-Al2Ti microstructures. In general, already the as-cast alloys exhibit a reasonable creep resistance at 1173 K. Compared with Al60Ti40, both, the as-cast and the annealed Al62Ti38 alloy exhibit better creep resistance up to 1323 K which can be rationalized by the reduced lamella spacing. The assessment of creep tests conducted at identical stress levels and varying temperatures yielded apparent activation energies for creep of Q = 430 kJ/mol for the annealed Al60Ti40 alloy and of Q = 383 kJ/mol for the annealed Al62Ti38 material. The latter coincides well with that of Al diffusion in γ-TiAl, whereas the former can be rationalized by the instability of the microstructure containing metastable phases.

  13. Directional Solidification and Mechanical Properties of NiAl-NiAlTa Alloys

    Science.gov (United States)

    Johnson, D. R.; Chen, X. F.; Oliver, B. F.; Noebe, R. D.; Whittenberger, J. D.

    1995-01-01

    Directional solidification of eutectic alloys is a promising technique for producing in-situ composite materials exhibiting a balance of properties. Consequently, the microstructure, creep strength and fracture toughness of directionally solidified NiAl-NiAlTa alloys were investigated. Directional solidification was performed by containerless processing techniques to minimize alloy contamination. The eutectic composition was found to be NiAl-15.5 at% Ta and well-aligned microstructures were produced at this composition. A near-eutectic alloy of NiAl-14.5Ta was also investigated. Directional solidification of the near-eutectic composition resulted in microstructures consisting of NiAl dendrites surrounded by aligned eutectic regions. The off-eutectic alloy exhibited promising compressive creep strengths compared to other NiAl-based intermetallics, while preliminary testing indicated that the eutectic alloy was competitive with Ni-base single crystal superalloys. The room temperature toughness of these two-phase alloys was similar to that of polycrystalline NiAl even with the presence of the brittle Laves phase NiAlTa.

  14. Microstructure of interaction interface between Al-Si, Zn-Al alloys and Al2O3p/6061Al composite

    Institute of Scientific and Technical Information of China (English)

    许志武; 闫久春; 吕世雄; 杨士勤

    2004-01-01

    Interaction behaviors between Al-Si, Zn-AI alloys and Al2O3p/6061AI composite at different heating temperatures were investigated. It is found that Al2O3p/6061Al composite can be wetted well by AlSi-1, AlSi-4 and Zn-Al alloys and an interaction layer forms between the alloy and composite during interaction. Little Al-Si alloys remain on the surface when they fully wet the composite and Si element in Al-Si alloy diffuses into composite entirely and assembles in the composite near the interface of Al-Si alloy/composite to form a Si-rich zone. The microstructure in interaction layer with Si penetration is still dense. Much more residual Zn-Al alloy exists on the surface of composite when it wets the composite, and porosities appear at the interface of Zn-Al alloy/composite. The penetration of elements Zn, Cu of Zn-Al alloy into composite leads to the generation of shrinkage cavities in the interaction layer and makes the microstructure of Al2 O3p/6061A1 composite loose.

  15. Supercoducting property of Zr-Cu-Al-Ni-Nb alloys

    Science.gov (United States)

    Okai, D.; Motoyama, G.; Kimura, H.; Inoue, A.

    The superconducting property of Zr55Cu(30-X)Al10Ni5NbX alloys prepared by arc melting and liquid quenching methods was investigated by magnetic susceptibility measurements. The crystalline alloys with X = 0∼25 at.% prepared by arc melting method exhibited superconductivity with maximum Tc,on of 10.1 K. The alloys (X = 10∼23 at.%) with crystalline particles embedded in an amorphous structure, which were fabricated by melt spinning method, showed superconductivity with Tc,on of less than 4.0 K. The superconducting property of the Zr-Cu-Al-Ni-Nb alloys was attributed to superconducting phases of Zr2Cu, Zr2Ni, Zr65Al10Nb25 and Zr-Nb contained in the Zr-Cu-Al-Ni-Nb alloys. The melt-spun Zr55Cu(30-X)Al10Ni5NbX (X = 10∼20 at.%) alloys exhibited glass transition at 718∼743 K and were found to be superconducting metallic glasses.

  16. Formation and characterization of Al-Ti-Nb alloys by electron-beam surface alloying

    Science.gov (United States)

    Valkov, S.; Petrov, P.; Lazarova, R.; Bezdushnyi, R.; Dechev, D.

    2016-12-01

    The combination of attractive mechanical properties, light weight and resistance to corrosion makes Ti-Al based alloys applicable in many industrial branches, like aircraft and automotive industries etc. It is known that the incorporation of Nb improves the high temperature performance and mechanical properties. In the present study on Al substrate Ti and Nb layers were deposited by DC (Direct Current) magnetron sputtering, followed by electron-beam alloying with scanning electron beam. It was chosen two speeds of the specimen motion during the alloying process: V1 = 0.5 cm/s and V2 = 1 cm/s. The alloying process was realized in circular sweep mode in order to maintain the melt pool further. The obtained results demonstrate a formation of (Ti,Nb)Al3 fractions randomly distributed in biphasic structure of intermetallic (Ti,Nb)Al3 particles, dispersed in α-Al solid solution. The evaluated (Ti,Nb)Al3 lattice parameters are independent of the speed of the specimen motion and therefore the alloying speed does not affect the lattice parameters and thus, does not form additional residual stresses, strains etc. It was found that lower velocity of the specimen motion during the alloying process develops more homogeneous structures. The metallographic analyses demonstrate a formation of surface alloys with very high hardness. Our results demonstrate maximal values of 775 HV [kg/cm2] and average hardness of 673 HV [kg/cm2].

  17. Effect of Applied Pressure on the Joining of Combustion Synthesized Ni3Al Intermetallics with Al Alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    We focused on the surface reinforcement of ligth weight casting alloys with Ni-Al intermetallic compounds by in-situ combustion reaction to improve the surface properties of non-ferrous casting components. In our previous works, green compact of elemental Ni and Al powders were reacted to form Ni3Al intermetallic compound by SHS (Self-propagating high temperature synthesis) reaction with the heat of molten Al alloy and simultaneously bonded with Al casting alloy. But some defects such as tiny cracks and porosities were remained in the reacted compact. So we applied pressure to prevent thermal cracks and fill up the pores with liquid Al alloy by squeeze casting process. The compressed Al alloy bonded with the Ni3Al intermetallic compound was sectioned and observed by optical microscopy and scanning electron microscopy (SEM). The stoichiometric compositions of the intermetallics formed around the bonded interface and in the reacted compact were identified by energy dispersive spectroscopy (EDS) and electron probe micro analysis (EPMA).Si rich layer was formed on the Al alloy side near the bonded interface by the sequential solidification of Al alloy. The porosities observed in the reacted Ni3Al compact were filled up with the liquid Al alloy. The Si particles from the molten Al alloy were detected in the pores of reacted Ni3Al intermetallic compact. The Al casting alloy and Ni3Al intermetallic compound were joined very soundly by applying pressure to the liquid Al alloy.

  18. Mechanical alloying of Al-3 at. % Mo powders

    Energy Technology Data Exchange (ETDEWEB)

    Zdujic, M. (Srpska Akademija Nauka i Umetnosti, Belgrade (Yugoslavia). Dept. of Technical Science); Kobayashi, K.F. (Osaka Univ., Suita (Japan). Dept. of Welding and Production Engineering); Shingu, P.H. (Kyoto Univ. (Japan). Dept. of Metal Science and Technology)

    1990-05-01

    Mechanical alloying of elemental powders of aluminum and molybdenum (Al-3 at.% Mo) has been carried out in a conventional horizontal ball mill up to 1000 h of milling time. Mechanically alloyed powders were investigated by scanning electron microscopy, X-ray diffraction analysis and differential scanning calorimetry. After prolonged milling time molybdenum was finely dispersed in aluminum matrix. The dispersoid sizes were less than about 100 nm, with average size considerably smaller. By the heat treatment of the mechanically alloyed powders, the intermetallic compound Al{sub 12}Mo was formed. The reaction temperature for the formation of Al{sub 12}Mo decreased with increasing milling time. The Johnson-Mehl-Avrami exponent of n=2.8{plus minus}0.3 for the formation of Al{sub 12}Mo was obtained with the apparent activation energy of 165{plus minus}12 kJ/mol (1.7{plus minus}0.1 eV). (orig.).

  19. The structure of rapidly solidified Al- Fe- Cr alloys

    Science.gov (United States)

    Yearim, R.; Shechtman, D.

    1982-11-01

    Four aluminum alloys, designed for use at elevated temperatures, were studied. The alloys were supersaturated with iron and chromium, and one of them contained small amounts of Ti, V, and Zr. The starting materials were alloy powders made by the RSR (Rapid Solidification Rate) centrifugal atomization process. Extrusion bars were made from the four powders. The as-extruded microstructure and the microstructure of the alloys after annealing at 482 °C were investigated by optical and transmission electron microscopy and by X-ray diffraction. The microstructure consists of equiaxed grains of aluminum matrix and two types of precipitates, namely, Al3(Fe ,Cr) and a metastable phase, Al6(Fe,Cr). The precipitates were different in their shape, size, distribution, and location within the grains.

  20. Microstructure of MCMgAl12Zn1 magnesium alloy

    Directory of Open Access Journals (Sweden)

    Dobrzański L. A.

    2007-01-01

    Full Text Available In this paper is presented the structure of the cast magnesium alloys as cast state and after heat treatment cooled with different cooling rate, depending on the cooling medium (furnace, water, air. For investigations samples in shape of 250x150x25 mm plates were used. The structure have been study in the light microscope, scanning electron microscope equipped with an electron back scattering facility. The effects of the addition of Al on the microstructure were also studied. In the analysed alloys a structure of α solid solution and fragile phase β(Mg17Al12 occurred mainly on grain borders as well as eutectic and phase with Mn, Fe and Si. Investigation are carried out for the reason of chemical composition influence and precipitation processes influence to the structure and mechanical properties of the magnesium cast alloys with different chemical composition in as cast alloys and after heat treatment.

  1. Quality analysis of the Al-Si-Cu alloy castings

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2007-04-01

    Full Text Available The developed design methodologies both the material and technological ones will make it possible to improve shortly the quality of materials from the light alloys in the technological process, and the automatic process flow correction will make the production cost reduction possible, and - first of all - to reduce the amount of the waste products. Method was developed for analysis of the casting defects images obtained with the X-ray detector analysis of the elements made from the Al-Si-Cu alloys of the AC-AlSi7Cu3Mg type as well as the method for classification of casting defects using the artificial intelligence tools, including the neural networks; the developed method was implemented as software programs for quality control. Castings were analysed in the paper of car engine blocks and heads from the Al-Si-Cu alloys of the AC-AlSi7Cu3Mg type fabricated with the “Cosworth” technological process. The computer system, in which the artificial neural networks as well as the automatic image analysis methods were used makes automatic classification possible of defects occurring in castings from the Al-Si-Cu alloys, assisting and automating in this way the decisions about rejection of castings which do not meet the defined quality requirements, and therefore ensuring simultaneously the repeatability and objectivity of assessment of the metallurgical quality of these alloys.

  2. Functionally Graded Al Alloy Matrix In-Situ Composites

    Science.gov (United States)

    Kumar, S.; Subramaniya Sarma, V.; Murty, B. S.

    2010-01-01

    In the present work, functionally graded (FG) aluminum alloy matrix in-situ composites (FG-AMCs) with TiB2 and TiC reinforcements were synthesized using the horizontal centrifugal casting process. A commercial Al-Si alloy (A356) and an Al-Cu alloy were used as matrices in the present study. The material parameters (such as matrix and reinforcement type) and process parameters (such as mold temperature, mold speed, and melt stirring) were found to influence the gradient in the FG-AMCs. Detailed microstructural analysis of the composites in different processing conditions revealed that the gradients in the reinforcement modify the microstructure and hardness of the Al alloy. The segregated in-situ formed TiB2 and TiC particles change the morphology of Si particles during the solidification of Al-Si alloy. A maximum of 20 vol pct of reinforcement at the surface was achieved by this process in the Al-4Cu-TiB2 system. The stirring of the melt before pouring causes the reinforcement particles to segregate at the periphery of the casting, while in the absence of such stirring, the particles are segregated at the interior of the casting.

  3. Microstructural evolution and creep of Fe-Al-Ta alloys

    Energy Technology Data Exchange (ETDEWEB)

    Prokopcakova, Petra; Svec, Martin [Technical University of Liberec (Czech Republic). Dept. of Material Science; Palm, Martin [Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany). Structure and Nano-/Micromechanics of Materials

    2016-05-15

    The microstructural evolution in Fe-Al-Ta alloys containing 23 - 31 at.% Al and 1.5 - 2.2 at.% Ta has been studied in the temperature range 650 - 750 C by annealing for 1, 10, 100 and 1 000 h. The experiments confirm that in this temperature range the precipitation of the stable hexagonal C14 Laves phase is preceded by formation of coherent, metastable L2{sub 1} Heusler phase precipitates within the Fe-Al matrix. However, precipitates of C14 are observed after much shorter annealing times than previously assumed. Creep strength increases substantially with increasing Al content of the alloys because the solid solubility for Ta in the Fe-Al matrix increases with increasing Al content and solid-solution hardening contributes substantially to the observed high creep strength. It may therefore be that the microstructural changes during creep have no noticeable effect on creep strength.

  4. Development in Conducting Bus of RE-Al Alloys

    Institute of Scientific and Technical Information of China (English)

    李德富; 胡捷; 章萍芝; 石瑛; 李彦利

    2001-01-01

    Four kinds of deformed aluminum alloys were tested. One kind of RE-A1-Mg-Si alloy, which possessed high conductivity and strength, was the first priority by contrast test, The large specification bus of conducting aluminum all oys was made by thermomechanical process during the industrial experiment. The properties of the bus are as follows:the tensile strength σb is 238 MPa, the conductivity (v.s. IACS) is 54.3%, and the current-carrying capacity is beyond 3.1kA during working process. This kind of RE-Al alloy bus has been applied to several electrical transmitting and transforming work.

  5. Corrosion behavior of friction stir welded AZ31B Mg alloy - Al6063 alloy joint

    Directory of Open Access Journals (Sweden)

    B. Ratna Sunil

    2016-12-01

    Full Text Available In the present work, AZ31B Mg alloy and Al6063 alloy-rolled sheets were successfully joined by friction stir welding. Microstructural studies revealed a sound joint with good mechanical mixing of both the alloys at the nugget zone. Corrosion performance of the joint was assessed by immersing in 3.5% NaCl solution for different intervals of time and the corrosion rate was calculated. The joint has undergone severe corrosion attack compared with both the base materials (AZ31B and Al6063 alloys. The predominant corrosion mechanism behind the high corrosion rate of the joint was found to be high galvanic corrosion. From the results, it can be suggested that the severe corrosion of dissimilar Mg–Al joints must be considered as a valid input while designing structures intended to work in corroding environment.

  6. Evaluation of porosity in Al alloy die castings

    Directory of Open Access Journals (Sweden)

    M. Říhová

    2012-01-01

    Full Text Available Mechanical properties of an Al-alloy die casting depend significantly on its structural properties. Porosity in Al-alloy castings is one of the most frequent causes of waste castings. Gas pores are responsible for impaired mechanical-technological properties of cast materials. On the basis of a complex evaluation of experiments conducted on AlSi9Cu3 alloy samples taken from the upper engine block which was die- cast with and without local squeeze casting it can be said that castings manufactured without squeeze casting exhibit maximum porosity in the longitudinal section. The area without local squeeze casting exhibits a certain reduction in mechanical properties and porosity increased to as much as 5%. However, this still meets the norms set by SKODA AUTO a.s.

  7. Comparison of Al electromigration in conventional Al alloy and W-plug contacts to silicon

    Science.gov (United States)

    Oates, A. S.; Martin, E. P.; Alugbin, D.; Nkansah, F.

    1993-06-01

    We examine the impact of the presence of a W plug on electromigration-induced voiding of the Al alloy layer of contacts to silicon. By comparing conventional Al alloy and W-plug contacts we show that the presence of the plug does not significantly improve the intrinsic susceptibility of contacts to Al voiding despite the elimination of the Al step coverage problem. Both the conventional Al alloy and W-plug contacts degrade by drift of the Al layer with a velocity that is not influenced by the contact structure. The sheet resistance of the underlayer material of multilayer conductors plays an important role in influencing failure times since it determines the rate of resistance increase due to electromigration.

  8. Protective Al2O3 scale formation on NbAl3-base alloys

    Science.gov (United States)

    Doychak, J.; Hebsur, M. G.

    1991-01-01

    The oxidation of NbAl3 with additions of Cr and Y was studied to determine the mechanisms of the beneficial effects of these elements upon oxidation. Cr additions to the binary NbAl3 alloy of up to 6.8 at. percent reduced the scale growth rates and promoted alpha-Al2O3 formation over much longer times relative to binary NbAl3. A major effect of Cr is to form a layer of AlNbCr at the metal/scale interface, which is inherently more oxidation-resistant than the matrix alloy in the long term. Yttrium additions to a Cr-containing alloy improved the scale growth rate and adherence and changed the scale microstructure to mimic that of a typical protective Al2O3 scale.

  9. Al-Li Alloy 1441 for Fuselage Applications

    Science.gov (United States)

    Bird, R. K.; Dicus, D. L.; Fridlyander, J. N.; Sandler, V. S.

    2000-01-01

    A cooperative investigation was conducted to evaluate Al-Cu-Mg-Li alloy 1441 for long service life fuselage applications. Alloy 1441 is currently being used for fuselage applications on the Russian Be-103 amphibious aircraft, and is expected to be used for fuselage skin on a new Tupolev business class aircraft. Alloy 1441 is cold-rollable and has several attributes that make it attractive for fuselage skin applications. These attributes include lower density and higher specific modulus with similar strength as compared to conventional Al-Cu-Mg alloys. Cold-rolled 1441 Al-Li sheet specimens were tested at NASA Langley Research Center (LaRC) and at the All-Russia Institute of Aviation Materials (VIAM) in Russia to evaluate tensile properties, fracture toughness, impact resistance, fatigue life and fatigue crack growth rate. In addition, fuselage panels were fabricated by Tupolev Design Bureau (TDB) using 1441 skins and Al-Zn-Mg-Cu alloy stiffeners. The panels were subjected to cyclic pressurization fatigue tests at TDB and at LaRC to simulate fuselage pressurization/depressurization during aircraft service. This paper discusses the results from this investigation.

  10. Thermal stability of Al-Mg-Sc-Zr alloy

    Institute of Scientific and Technical Information of China (English)

    ZHAO Wei-tao; YAN De-sheng; RONG Li-jian

    2006-01-01

    The thermal stability of Al3(Sc,Zr) precipitates in the cold worked Al-Mg-Sc-Zr alloy after elevated temperature exposure was investigated. The evaluation was conducted using room temperature tensile, Vicker's hardness, optical metallography and scanning electron microscope (SEM) with the backscatter. The results show that the Al3(Sc,Zr) precipitates and mechanical properties have no obvious change, and the grains keep elongated along the working direction as that in cold worked sample after exposure at 300 ℃ for 1 000 h. The coarsening of Al3(Sc,Zr) precipitates occurs and is no longer effective on the recrystallization resistance, and partial recrystallization is observed after 400 ℃ exposure. In particular, after 500 ℃ exposure, the hardness decreases drastically and the alloy has fully recrystallized due to the obvious coarsening of Al3(Sc,Zr) precipitates.

  11. Adsorption interaction between Al-5% Pb alloy and water

    Science.gov (United States)

    Ryabina, A. V.; Shevchenko, V. G.

    2016-10-01

    The adsorption and structural features of Al-5% Pb alloy powder before and after reacting with water are analyzed. Results from studying the morphology and phase composition of the oxidation products are presented, and the specific surface area and porosity of the powders are calculated. It is shown experimentally that water treatment of Al-5% Pb alloy powder even at room temperature leads to the formation of new phases and affects the powder's morphology. It is established that a major role in the properties of the watertreated powders is played by nanopores that form between crystallites on a particle's surface during waterinduced oxidation and subsequent thermal dehydration.

  12. Nanoindentation of Electropolished FeCrAl Alloy Welds

    Energy Technology Data Exchange (ETDEWEB)

    Weaver, Jordan [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Aydogan, Eda [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Mara, Nathan Allan [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Maloy, Stuart Andrew [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-02-13

    The present report summarizes Berkovich nanoindentation modulus and hardness measurements on two candidate FeCrAl alloys (C35M and C37M) on as-received (AR) and welded samples. In addition, spherical nanoindentation stress-strain measurements were performed on individual grains to provide further information and demonstrate the applicability of these protocols to mechanically characterizing welds in FeCrAl alloys. The indentation results are compared against the reported tensile properties for these alloys to provide relationships between nanoindentation and tensile tests and insight into weldsoftening for these FeCrAl alloys. Hardness measurements revealed weld-softening for both alloys in good agreement with tensile test results. C35M showed a larger reduction in hardness at the weld center from the AR material compared to C37M; this is also consistent with tensile tests. In general, nanohardness was shown to be a good predictor of tensile yield strength and ultimate tensile stress for FeCrAl alloys. Spherical nanoindentation measurements revealed that the fusion zone (FZ) + heat affected zone (HAZ) has a very low defect density typical of well-annealed metals as indicated by the frequent pop-in events. Spherical nanoindentation yield strength, Berkovich hardness, and tensile yield strength measurements on the welded material all show that the C37M welded material has a higher strength than C35M welded material. From the comparison of nanoindentation and tensile tests, EBSD microstructure analysis, and information on the processing history, it can be deduced that the primary driver for weld-softening is a change in the defect structure at the grain-scale between the AR and welded material. These measurements serve as baseline data for utilizing nanoindentation for studying the effects of radiation damage on these alloys.

  13. Effects of micro-alloying with Sc and Mn on microstructure and mechanical properties of Al-Mg based alloys

    Institute of Scientific and Technical Information of China (English)

    CHEN Xian-ming; LUO Cheng-ping; PAN Qing-lin; YIN Zhi-ming

    2005-01-01

    An extensive investigation was made on the effects of micro-alloying with small amounts of Sc and Mn on the microstructure and mechanical properties of the Al-Mg based alloys. It is found that the micro-alloying can significantly enhance the tensile strength of the alloys, and eliminate the dendritic cast structure in it. Many fine,spherical and dispersive Al3Sc particles are found in the annealed Al-Mg-Mn-Sc alloys, which can strongly pin up dislocations and subgrain boundaries, thus strongly retarding the recrystallization of the alloys. The strengthening of the micro-alloyed Al-Mg alloys is attributed to the precipitation strengthening by the Al3Sc particles and to the substructure strengthening.

  14. Molar Volume Analysis of Molten Ni-Al-Co Alloy by Measuring the Density

    Institute of Scientific and Technical Information of China (English)

    XIAO Feng; FANG Liang; FU Yuechao; YANG Lingchuan

    2004-01-01

    The density of molten Ni-Al-Co alloys was measured in the temperature range of 1714~1873K using a modified pycnometric method, and the molar volume of molten alloys was analyzed. The density of molten Ni-Al-Co alloys was found to decrease with increasing temperature and Co concentration in alloys. The molar volume of molten Ni-Al-Co alloys increases with increasing Co concentration in alloys. The molar volume of molten Ni-Al-Co alloys shows a negative deviation from the linear molar volume.

  15. Early solute clustering in an AlZnMg alloy

    Energy Technology Data Exchange (ETDEWEB)

    Dupasquier, A.; Iglesias, M.M. [Dipt. di Fisica, Politecnico di Milano, Milano (Italy); Ist. Nazionale di Fisica della Materia (Italy); Ferragut, R. [Dipt. di Fisica, Politecnico di Milano, Milano (Italy); Ist. Nazionale di Fisica della Materia (Italy); IFIMAT, UNCentro and CICPBA, Tandil (Argentina); Macchi, C.E.; Somoza, A. [IFIMAT, UNCentro and CICPBA, Tandil (Argentina); Massazza, M.; Riontino, G. [Ist. Nazionale di Fisica della Materia (Italy); Dipt. di Chimica IFM, Univ. di Torino, Torino (Italy); Mengucci, P. [Ist. Nazionale di Fisica della Materia (Italy); Dipt. di Fisica e Ingegneria dei Materiali e del Territorio, Univ. Politecnica delle Marche, Ancona (Italy)

    2004-07-01

    Within the framework of an extended investigation programme addressing the development of methods for enhancing the quality of aluminium alloys, decomposition processes were studied for a laboratory system having the same main alloying elements of the commercial alloy 7020 (Al, 2.1 at. % Zn, 1.5 at % Mg). Positron annihilation spectroscopy (PAS), microhardness measurements, DSC, SAXS and TEM were combined to observe the evolution of this alloy at 150 C and at room temperature (RT) after a solution treatment at 480 C; in the RT case, also after preliminary ageing at 150 C. The results show: a) presence of vacancy rich clusters (VRC) formed during quenching; b) early formation of GP(I) zones at RT; c) changing chemical composition of GP(I) zones during RT ageing; d) rapid dissolution of GP(I) at 150 C and incipient loss of coherency after 1 hour; e) recovery of GP(I) at RT after interrupted ageing at 150 C. (orig.)

  16. Melting and casting of FeAl-based cast alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K. [Oak Ridge National Lab., TN (United States); Wilkening, D. [Columbia Falls Aluminum Co., Columbia Falls, MT (United States); Liebetrau, J.; Mackey, B. [AFFCO, L.L.C., Anaconda, MT (United States)

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  17. Melting and casting of FeAl-based cast alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.; Wilkening, D. [Columbia Falls Aluminum Co., 2000 Aluminum Dr., Columbia Falls, MT 59912 (United States); Liebetrau, J.; Mackey, B. [AFFCO, L.L.C., P.O. Box 1071, Anaconda, MT 59711 (United States)

    1998-12-31

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{sup TM} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast. (orig.) 18 refs.

  18. Investigation of Carbon incorporation into Al 6061 alloys

    Science.gov (United States)

    Ge, Xiaoxiao; Riba, Lourdes Salamanca; Wuttig, Manfred; Covetics Collaboration

    The incorporation of carbon nanostructures into aluminum alloys, such as Al6061 and Al7075, has the potential to further improve the mechanical, electrical and anti-corrosion properties of these alloys. We report on a novel method to incorporate up to 10.0 wt% carbon into the crystal structure of Al 6061 alloys to form a new material ``Al Covetics''. In this method, a DC current is applied to molten Al metal containing activated carbon particles. The current facilitates ionization of the carbon atoms and their bonding to each other, forming graphic chains and layers along preferential directions of the Al lattice. Raman mapping of the G and D peaks of graphitic carbon was used to confirm the role of the current in ensuring that the carbons remain in the metal by electro-static force and spread into the metal matrix evenly. Sp2 bonding of carbon was found all over the surface in the Covetics. Carbon signals were also observed everywhere in Covetics with Energy Dispersive X-ray Spectroscopy. However, localized carbon signals were detected in samples made with activated carbon but without applying any current. The dependence of the mechanical, electrical and structural properties of Al Covetics on C content from 3 to 10 wt. % will be presented.

  19. Hydrogen absorption and desorption in rapidly solidified Mg- Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Urgnani, J; Di Chio, M; Palumbo, M; Baricco, M [Dipartimento di Chimica I.F.M. and NIS, Universita di Torino, via P. Giuria, 10125, Torino (Italy); Feuerbacher, M [Institut fuer Mikrostrukturforschung, Forschungszentrum Juelich GmbH, Leo-Brand- Strasse, 52428 Juelich (Germany); Fernandez, J F; Leardini, F, E-mail: jacopo.urgnani@unito.i [Departamento de Fisica de Materiales, Universidad Autonoma de Madrid, Cantoblanco, 28049, Madrid (Spain)

    2009-01-01

    The addition of Al to Mg has been indicated as a suitable way to destabilise the hydride phase, in order to bring the absorption and desorption reactions close to reasonable temperatures and pressure values for hydrogen storage. Rapid solidification is known to refine the microstructure of Mg-Al alloys and it might improve the H{sub 2} absorption/desorption kinetics. In this paper, the interaction of H{sub 2} with rapidly solidified Mg-Al alloys have been studied for three different composition: Mg{sub 38.5}Al{sub 61.5}, Mg{sub 69}Al{sub 31} and Mg{sub 72}Al{sub 28}. For Mg{sub 72}Al{sub 28}, no significant changes in the microstructure have been obtained by rapid solidification. In Mg{sub 69}Al{sub 31}, a significant grain refinement has been observed, whereas, for Mg{sub 38.5}Al{sub 61.5}, the formation of a metastable hexagonal phase has been found. In all cases, a disproportionation reaction has been observed after H{sub 2} absorption, leading to MgH{sub 2}. After heating up to 430 deg. C the hydrogenated samples, a main desorption reaction from MgH{sub 2} has been observed, which brings again to the starting phases. Experimental results have been discussed on the basis of a thermodynamic assessment of the Mg-Al-H system.

  20. Instability of TiC and TiAl3 compounds in Al-10Mg and Al-5Cu alloys by addition of Al-Ti-C master alloy

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The performance of Al-Ti-C master alloy in refining Al-10Mg and A1-5Cu alloys was studied by using electron probe micro-analyzer (EPMA) and X-ray diffractometer (XRD) analysis.The results indicate that there are obvious fading phenomena in both Al-10Mg and Al-5Cu alloys with the addition of Al-5Ti-0.4C refiner which contains TiC and TiAl3 compounds.Mg element has no influence on the stability of TiC and TiAl3, while TiC particles in Al-10Mg alloy react with Al to form Al4C3 particles, resulting in the refinement fading.However, TiC particles are relatively stable in Al-5Cu alloy, while TiAl3 phase reacts with Al2Cu to produce a new phase Ti(Al, Cu)2, which is responsible for the refinement fading in Al-5Cu alloy.These indicate that the refinement fading will not occur only when both the TiC particles and TiAl3 compound of Al-Ti-C refiner are stable in Al alloys.

  1. Non-alloyed Ni3Al based alloys – preparation and evaluation of mechanical properties

    Directory of Open Access Journals (Sweden)

    J. Malcharcziková

    2013-07-01

    Full Text Available The paper reports on the fabrication and mechanical properties of Ni3Al based alloy, which represents the most frequently used basic composition of nickel based intermetallic alloys for high temperature applications. The structure of the alloy was controlled through directional solidification. The samples had a multi-phase microstructure. The directionally solidified specimens were subjected to tensile tests with concurrent measurement of acoustic emission (AE. The specimens exhibited considerable room temperature ductility before fracture. During tensile testing an intensive AE was observed.

  2. Diffusion Bonding between TiAl Based Alloys and Steels

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The joint of 40Cr steel and TiAl based alloy has been studied by means of a high frequency induction diffusion welder. The experimental results show that, the higher the temperature and pressure, the higher the strength of the joints. The optimum parameters are: T=1123~1323 K,t=10~30 min, P=5~20 MPa.

  3. Microstructural Characterization of Beryllium Treated Al-Si Alloys

    Directory of Open Access Journals (Sweden)

    M. F. Ibrahim

    2015-01-01

    Full Text Available The present study was carried out on B356 and B357 alloys using the thermal analysis technique. Metallographic samples prepared from these castings were examined using optical microscopy and FESEM. Results revealed that beryllium causes partial modification of the eutectic Si, similar to that reported for magnesium additions. Addition of 0.8 wt.% Mg reduces the eutectic temperature by ~10°C. During solidification of alloys containing high levels of Fe and Mg, but no Sr, formation of a Be-Fe phase was detected at 611°C, close to that of α-Al. The Be-Fe phase precipitates in script-like form at or close to the β-Al5SiFe platelets. A new reaction, composed of fine particles of Si and π-Fe phase, was observed to occur near the end of solidification in high Mg-, high Fe-, and Be-containing alloys. The amount of this reaction decreased with the addition of Sr. Occasionally, Be-containing phase particles were observed as part of the reaction. Addition of Be has a noticeable effect on decreasing the β-Al5FeSi platelet length; this effect may be enhanced by addition of Sr. Beryllium addition also results in precipitation of the β-Al5FeSi phase in nodular form, which lowers its harmful effects on the alloy mechanical properties.

  4. Modeling-Based Processing of Al-Li Alloys for Delamination Resistance Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Al-Li alloys are of interest for use in aerospace structures due to the desirable combination of high strength and low density. However, high strength Al-Li alloys...

  5. Electrolytic preparation of Al-Ca master alloy on liquid Al cathode

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    As a newly developing superplastic aluminum alloy, Al-Ca alloy has been widely used in industry, however thetechnology for preparing Al-Ca master alloy and its influencing factors need to be further studied. Therefore the Al-Camaster alloy was prepared by using liquid aluminum cathode and a mixture of 80%CaC12-18% KC1-2%CaF2 as the moltensalt electrolysis in a laboratory electrolyte cell; the effects of electrolysis temperature, cathodic current density and electrolytic duration on current efficiency and Ca content of Al-Ca alloy as well were studied. Through laboratory experiments, the parameters for smooth electrolytic reaction were proposed. The proper electrolysis technology is as follows:with the 80%CaCl2-18%KCl-2%CaF2 electrolyte, the electrolytic temperature is 973 K and the cathodic current densityis 0.8 A/cm2, the electrolysis can go on smoothly and a calcium content of 17.5%(mass fraction) can be obtained. Withthe increase of electrolysis duration, the calcium content in the alloy increasas whereas the current efficiency decreases

  6. Oxidation - Nitridation of Ni-Cr-Al alloys

    Directory of Open Access Journals (Sweden)

    Han Susan

    2004-01-01

    Full Text Available A series of alloys containing 24-36 wt pct Cr and 13.5 - 25.0 wt pct Al was reacted with air at 1100°C for 260 h. The products of isothermal reaction were scales of a-Al2O3 plus small amounts of Cr2O3. These grew according to parabolic kinetics, interrupted by episodic weight losses caused by partial spallation. No nitridation occurred during the isothermal exposures. Reaction during thermal cycling for up to 260 one hour cycles was much more severe. Repeated scale spallation led to subsurface alloy depletion in aluminium and, to a lesser extent, chromium. This caused transformation of the prior alloy three-phase structures (a-Cr+b-NiAl+g-Ni to single-phase g-nickel solution. Destruction of the external scale allowed gas access to this metal which was able to dissolve both oxygen and nitrogen. Inward diffusion of the two oxidants led to development of a complex internal precipitation zone: Al2O3 and Cr2O3 beneath the surface, then Al2O3 then AIN, then AIN + Cr2N and finally AIN alone in the deepest region. Diffusion-controlled kinetics were in effect initially, but mechanical damage to the internal precipitation zone led to more rapid gas access and approximately linear kinetics in the long term.

  7. Divorced Eutectic Solidification of Mg-Al Alloys

    Science.gov (United States)

    Monas, Alexander; Shchyglo, Oleg; Kim, Se-Jong; Yim, Chang Dong; Höche, Daniel; Steinbach, Ingo

    2015-08-01

    We present simulations of the nucleation and equiaxed dendritic growth of the primary hexagonal close-packed -Mg phase followed by the nucleation of the -phase in interdendritic regions. A zoomed-in region of a melt channel under eutectic conditions is investigated and compared with experiments. The presented simulations allow prediction of the final properties of an alloy based on process parameters. The obtained results give insight into the solidification processes governing the microstructure formation of Mg-Al alloys, allowing their targeted design for different applications.

  8. Microscopic Properties of Long-Period Ordering in Al-Rich TiAl Alloys

    Science.gov (United States)

    Hata, S.; Nakano, T.; Kuwano, N.; Itakura, M.; Matsumura, S.; Umakoshi, Y.

    2008-07-01

    The ordering mechanism of long-period superstructures (LPSs) in Al-rich TiAl alloys has been investigated by high-resolution transmission electron microscopy (HRTEM). The LPSs are classified in terms of arrangements of base clusters with different shapes and compositions formed in Ti-rich (002) layers of L10-TiAl matrix: square Ti4Al, fat rhombus Ti3Al, and lean rhombus Ti2Al type clusters. The HRTEM observations revealed that antiphase boundaries of long-range-ordered LPS domains and short-range-ordered microdomains are constructed by various space-filling arrangements of the base clusters. Such a microscopic property characterized by the base clusters and their arrangements is markedly analogous to that of the {left< {{text{1,1/2,0}}} rightrangle } * special-point ordering alloys such as Ni-Mo.

  9. Properties of thermally stable PM Al-Cr based alloy

    Energy Technology Data Exchange (ETDEWEB)

    Vojtech, D. [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague, Technicka 5, 166 28 Prague 6 (Czech Republic)], E-mail: Dalibor.Vojtech@vscht.cz; Verner, J. [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague, Technicka 5, 166 28 Prague 6 (Czech Republic); Serak, J. [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague, Technicka 5, 166 28 Prague 6 (Czech Republic); Simancik, F. [Institute of Materials and Machine Mechanics, Slovak Academy of Sciences, Racianska 75, 831 02 Bratislava 3 (Slovakia); Balog, M. [Institute of Materials and Machine Mechanics, Slovak Academy of Sciences, Racianska 75, 831 02 Bratislava 3 (Slovakia); Nagy, J. [Institute of Materials and Machine Mechanics, Slovak Academy of Sciences, Racianska 75, 831 02 Bratislava 3 (Slovakia)

    2007-06-15

    The presented paper describes properties of Al-6.0 wt.%Cr-2.3 wt.%Fe-0.4 wt.%Ti-0.7 wt.%Si alloy produced by powder metallurgy (PM). The powder alloy was prepared by the pressure nitrogen melt atomization. The granulometric powder fraction of less than 45 {mu}m was then hot-extruded at 450 deg. C to produce a rod of 6 mm in diameter. Microstructure of the as-extruded material was composed of recrystallized {alpha}(Al) grains (the average grain size of 640 nm) and Al{sub 13}Cr{sub 2} spheroids (the average particle diameter of 130 nm and interparticle spacing of 290 nm). Metastable phases were not observed due to their decomposition on the hot extrusion. Hardness of the as-extruded material was 108 HV1, ultimate tensile strength, 327 MPa, yield strength, 258 MPa and elongation, 14%. Mechanical properties resulted mainly from Hall-Petch strengthening. The room-temperature mechanical properties were also measured after a long-term annealing at 400 deg. C. The investigated PM material was compared with the commercial Al-11.8 wt.%Si-0.9 wt.%Ni-1.2 wt.%Cu-1.2 wt.%Mg casting alloy generally applied at elevated temperatures. The PM alloy showed much higher thermal stability, since its room temperature hardness and tensile properties did not degradate significantly even after annealing at 400 deg. C/200 h. In contrast, the hardness and strength of the casting alloy reduced rapidly already after a 30 min annealing. The excellent thermal stability of the investigated PM material was a consequence of very slow diffusivities and low equilibrium solubilities of chromium and iron in solid aluminium.

  10. Modified Mechanism of Eutectic Silicon in Al2O3/Al-Si Alloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Al2O3/Al-Si alloy composite was manufactured by squeeze casting. The morphology of the eutectic silicon in the composite was observed by scanning electronic microscope (SEM), and the modified mechanism of eutectic silicon in the composite was approached. The alumina fiber in the composite can trigger twin during the growth of Al-Si eutectic and lead to the modification of eutectic silicon near the fiber.

  11. Two-Phase (TiAl+TiCrAl) Coating Alloys for Titanium Aluminides

    Science.gov (United States)

    Brady, Michael P. (Inventor); Smialek, James L. (Inventor); Brindley, William J. (Inventor)

    1998-01-01

    A coating for protecting titanium aluminide alloys, including the TiAl gamma + Ti3Al (alpha(sub 2)) class, from oxidative attack and interstitial embrittlement at temperatures up to at least 1000 C. is disclosed. This protective coating consists essentially of titanium, aluminum. and chromium in the following approximate atomic ratio: Ti(41.5-34.5)Al(49-53)Cr(9.5-12.5)

  12. Enriched alloy layer on an Al-Cu alloy studied by cyclic voltammetry

    Science.gov (United States)

    García Vergara, S. J.; Blanco Pinzon, C. E.; Skeldon, P.

    2017-01-01

    The behaviour of enriched Al-0.7at.%Cu alloy is investigated using cyclic voltammetry. Enriched alloy layers at the interface between the alloy/oxide film were developed by alkaline etching at 5mAcm-2 in 0.1M sodium hydroxide solution at 298K, with the time of etching determining the extent of enrichment. Cyclic voltammograms were recorded at a scan rate of 10mV s-1 in naturally aerated 0.1M ammonium pentaborate solution at 298K. The current overshoot of the enriched alloys was different from that for non-enriched alloy. The latter material revealed the usual single peaks, which are very similar. In contrast, the overshoot comprised two or more components for the enriched alloys. The behaviour is suggested to be associated with the atomic bonding of aluminium in copper-rich and aluminium-rich regions of the enriched alloy layer, with influence on the activation potentials for oxidation of aluminium.

  13. Bonding strength of Al/Mg/Al alloy tri-metallic laminates fabricated by hot rolling

    Indian Academy of Sciences (India)

    X P Zhang; M J Tan; T H Yang; X J Xu; J T Wang

    2011-07-01

    One of major drawbacks of magnesium alloy is its low corrosion resistance, which can be improved by using an aluminized coating. In this paper, 7075 Al/Mg–12Gd–3Y–0.5Zr/7075 Al laminated composites were produced by a hot roll bonding method. The rolling temperature was determined based on the flow stresses of Mg–12Gd–3Y–0.5Zr magnesium alloy and 7075 Al alloy at elevated temperature. The bonding strength of the laminate composites and their mechanism were studied. The effects of the reduction ratio (single pass), the rolling temperature, and the subsequent annealing on the bonding strength were also investigated. It was observed that the bonding strength increased rapidly with the reduction ratio and slightly with the rolling temperature. The bonding strength increases with the annealing time until the annealing time reaches 2 h and then decreases. The mechanical bond plays a major role in the bonding strength.

  14. Glass Formation in Ni-Zr-(Al Alloy Systems

    Directory of Open Access Journals (Sweden)

    Lanping Huang

    2013-01-01

    Full Text Available Structural and thermal properties of binary Ni100-xZrx (30alloys obtained by melt spinning and copper mold casting methods were investigated. The fully amorphous samples in a bulk form cannot be obtained in the binary Ni-Zr alloys over a wide composition range, though they have Tg/Tl and γ values close to or even higher than those of the binary Cu-Zr bulk metallic glasses (BMGs. The low thermal stability of the supercooled liquid against crystallization and the formation of the equilibrium crystalline phases with a high growth rate are responsible for their low glass-forming abilities (GFAs. Relatively low thermal conductivities of Ni-based alloys are also considered to be another factor to limit their GFAs. The GFA of the binary Ni65.5Zr34.5 alloy alloyed with 4% or 5% Al was enhanced, and a fully glassy rod with a diameter of 0.5 mm was formed.

  15. The anodic and cathodic dissolution of Al and Al-Cu-Mg alloy

    Energy Technology Data Exchange (ETDEWEB)

    Mokaddem, M.; Volovitch, P. [Laboratoire de physicochimie des surfaces, UMR7045, Ecole Nationale Superieure de Chimie de Paris, ParisTech, 11, rue Pierre et Marie Curie, Paris (France); Rechou, F.; Oltra, R. [Institut CARNOT de Bourgogne, Electrochimie Interfaciale-Corrosion, UMR5209, Universite de Bourgogne, Dijon (France); Ogle, K., E-mail: kevin-ogle@enscp.f [Laboratoire de physicochimie des surfaces, UMR7045, Ecole Nationale Superieure de Chimie de Paris, ParisTech, 11, rue Pierre et Marie Curie, Paris (France)

    2010-04-15

    Atomic emission spectroelectrochemistry (AESEC) was used to monitor the release of Al from 99.99% aluminum (1199 alloy) and Al, Mg, and Cu from 2024 Al alloy in 30 g/l NaCl electrolyte as a function of pH. The cathodic dissolution of Al was demonstrated and attributed to an increase in the pH at the interface due to the water reduction reaction. The dissolution of Mg was also observed but was a more complex function of current probably depending on the interfacial pH and the Al dissolution rate. The detachment of copper-rich particles was observed as very rapid spectroscopic emission transients (peak width < 10 ms).

  16. The metallographic investigation of TiAl technical alloy microstructures; Metallographische Untersuchungen der Mikrostrukturen von technischen TiAl-Legierungen

    Energy Technology Data Exchange (ETDEWEB)

    Berghof-Hasselbaecher, Ellen; Gawenda, Peter; Schmidt, Gerald; Schuetze, Michael [Karl-Winnacker-Institut der Dechema e.V., Frankfurt am Main (Germany); Diliberto, Sebastien [Laboratoire d' Electrochimie des Materiaux, UMR CNRS 7555, Paul Verlaine Univ., Metz (France); Masset, Patrick J. [Karl-Winnacker-Institut der Dechema e.V., Frankfurt am Main (Germany); Technische Univ. Bergakademie Freiberg (Germany). Dept. of Energy Process Engineering and Chemical Engineering

    2010-02-15

    Because of their good mechanical properties at high temperatures and their low density, the intermetallic TiAl phase based alloys have great potential for a use in a range of industrial applications. Having a density of about 4 g/cm{sup 3}, TiAl-alloy components are about half of that of the weight of the high temperature resistant materials currently in use (nickel based alloys or steels). Depending upon the composition and manufacturing process used, a number of different microstructures can be adjusted for these alloys. In this article, the microstructures of different Ti and TiAl alloys ({alpha}-Ti, {alpha}{sub 2}-Ti{sub 3} Al, orthorhombic Ti{sub 2}AlNb and {gamma}-TiAl) were investigated using different etchants. In addition the alloys were also characterised using other analytical methods (scanning electron microscopy, electron probe microanalyser and X-ray diffraction). (orig.)

  17. Oxidation characteristics of Ti-14Al-21Nb ingot alloy

    Science.gov (United States)

    Sankaran, Sankara N.; Clark, Ronald K.; Unnam, Jalaiah; Wiedemann, Karl E.

    1990-01-01

    Static oxidation kinetics of Ti14Al21Nb (wt pct) ingot alloy were studied in air over the temperature interval of 649 to 1093 C in a thermogravimetric apparatus. The oxidation products were characterized by x ray diffraction, electron microprobe analysis, energy dispersive x ray analysis, and Auger electron spectroscopy. Cross-sections of the oxidized samples were also examined using light and scanning electron microscopy. The oxidation rate was substantially lower than the conventional alloys of titanium, but the kinetics displayed a complex behavior involving two or more oxidation rates depending on the temperature and duration of exposure. The primary oxide formed was TiO2, but this oxide was doped with Nb. Small amounts of Al2O3 and TiN were also present in the scale. Diffusion of oxygen into the alloy was observed and the diffusivity seemed to be dependent on the microstructure of the metal. A model was presented to explain the oxidation behavior of the alloy in terms of the reduction in the oxygen diffusivity in the oxide caused by the modification of the defect structure of TiO2 by Nb ions.

  18. Melt Protection of Mg-Al Based Alloys

    Directory of Open Access Journals (Sweden)

    María J. Balart

    2016-05-01

    Full Text Available This paper reports the current status of Mg melt protection in view to identify near-future challenges, but also opportunities, for Mg melt protection of Mg-Al based alloys. The goal is to design and manufacture sustainable Mg alloys for resource efficiency, recycling and minimising waste. Among alternative cover gas technologies for Mg melt protection other than SF6: commercially available technologies containing―HFC-134a, fluorinated ketone and dilute SO2―and developed technologies containing solid CO2, BF3 and SO2F2, can potentially produce toxic and/or corrosive by-products. On the other hand, additions of alkaline earth metal oxides to Mg and its alloys have developed a strong comparative advantage in the field of Mg melt protection. The near-future challenges and opportunities for Mg-Al based alloys include optimising and using CO2 gas as feedstock for both melt protection and grain refinement and TiO2 additions for melt protection.

  19. Influence of Al-Si Master Alloy on Microstructure and Property of Al-Mg-Si Alloy%Al-Si中间合金对Al-Mg-Si系合金组织性能的影响

    Institute of Scientific and Technical Information of China (English)

    张建新; 高爱华

    2011-01-01

    The effects of Al-Si master alloy on microstructure and property of Al-Mg-Si system alloy were studied, and the mechanism of Si in influencing the microstructure and property of the alloy was discussed.The results indicate that Al-Si master alloy with 18% Si can refine the microstmcture of cast aluminum alloy and improve the mechanical properties.The corrosion resistance of Al-Mg-Si system alloy decreases with the increase of Si content in Al-Si master alloy, the corrosion resistance significantly decreases when more than 18%Si in Al-Si master alloy.The tensile strength of Al-Mg-Si system alloy improves with the increase of Si content in Al-Si master alloy, the tensile strength declines when Si content is above 20 %.%研究了Al-Si中间合金对Al-Mg-Si系铝合金组织性能的影响,并分析了Si的作用机理.结果表明:含18%Si的Al-Si中间合金对合金的铸态组织作用效果较好,并能合理改善材料的力学性能;随Al-Si中间合金中Si含量的增加,Al-Mg-Si系合金的耐腐蚀性下降,Si含量高于18%后下降显著;Al-Si中间合金中Si含量的增加,能提高Al-Mg-Si系合金的抗拉强度,Si含量高于20%后其抗拉强度开始下降.

  20. Microstructures and mechanical properties of Al-Mg and Al-Zn-Mg based alloys containing minor scandium and zirconium

    Institute of Scientific and Technical Information of China (English)

    尹志民; 姜锋; 潘青林; 郭飞跃; 朱大鹏; 宋练鹏; 曾渝; 王涛

    2003-01-01

    A series of Al-Mg and Al-Zn-Mg based alloys with and without Sc, Zr were prepared by ingot metallurgy. The mechanical properties and microstructures of the studied alloys under different treatment conditions were studied. In addition, the existing form and acting mechanism of minor Sc and Zr in Al-Mg and Al-Zn-Mg based alloys were analyzed and discussed. The following conclusions can be drawn. First, adding of minor Sc and Zr to those alloys can increase the strength of Al-Mg and Al-Zn-Mg based alloys by 25%, while the ductility can remain in 15% and 8%, respectively. Second, in Al-Mg and Al-Zn-Mg based alloys, minor Sc and Zr mainly exist in two forms of aluminides containing Sc and Zr, one is Al3(Sc,Zr)I precipitated from the melt during solidification, the other is Al3(Sc,Zr)Ⅱ precipitated during homogenization. The former is the most effective grain refiner for α(Al) solid solution matrix, and the latter is coherent with the matrix and can strongly pin dislocations and subboundaries, which can effectively restrain recrystallization of the alloys during hot deformation, annealing and solid solution. Third, strengthening caused by adding minor Sc and Zr to the studied alloys is mainly due to fine-grain strengthening, precipitation strengthening and substructure strengthening of Al3(Sc, Zr) caused by restraining recrystallization.

  1. Effect of Nb Doping on High Temperature Oxidation Resistance of Ti-Al Alloyed Coatings

    Directory of Open Access Journals (Sweden)

    DAI Jing-jie

    2017-02-01

    Full Text Available Ti-Al alloyed coatings with different Nb doping contents were fabricated on TC4 titanium alloy by laser surface alloying to improve high temperature oxidation resistance of the alloy. Structures and high temperature oxidation behaviors of the alloyed coatings were analyzed and tested by X-ray diffraction (XRD, scanning electron microscope (SEM, energy dispersive spectrometer (EDS and box-type resistance furnace. The results show that the alloyed coatings consist of TiAl and Ti3Al, and no niobium compound are formed in Ti-Al-Nb alloyed coatings. The alloyed coatings are uniform and exhibit excellent metallurgical bonding with the substrates. A large amount of surface cracks and a few penetrating cracks are formed in Ti-Al alloyed coating without Nb doping, while no obvious cracks are formed in Ti-Al alloyed coating with Nb doping. The oxidation mass gains of all the alloyed coatings were significantly lower than those of the substrate. The alloyed coatings with Nb doping exhibit more excellent high temperature oxidation resistance due to the beneficial machanism of Nb doping. The mechanism of Nb doping on improving high temperature oxidation resistance of Ti-Al alloyed coatings includes reducing the defect concentration of TiO2, refining oxide grains and promoting the formation of Al2O3.

  2. Microdistortion behavior of Al alloy reinforced by SiCp

    Institute of Scientific and Technical Information of China (English)

    LI Duo-sheng; ZUO Dun-wen; ZHOU Xian-liang; HUA Xiao-zhen; CHEN Rong-fa; ZHAO Li-gang

    2007-01-01

    Al alloy reinforced with SiCp was fabricated by the method of pressureless infiltration. The effects of factors such as SiCp size, volume fraction, matrix material and heat treatment process on microdistortion behavior of Al alloy were investigated. The results show that microdistortion decreases along with lessening of SiCp size and increasing of SiCp volume fraction. Matrix material has influence on the microdistortion behavior, and solution-aging can improve the microdistortion behavior. Stress and residual strain related to microdistortion behavior were simulated by FEM. It is found that the distribution of strain and stress is not symmetrical; residual strain and stress at interface are higher than those at the other places; at the sharp-angled area of a particle, matrix has the highest strain and stress where plastic distortion is caused at first; the microdistortion and stress far from the interface are smaller.

  3. Determining the applicability of liquid alloy nitriding in fabrication of Al-AlN particle composites

    Directory of Open Access Journals (Sweden)

    J. Śleziona

    2008-08-01

    Full Text Available One of the possible techniques of the fabrication of dispersion-hardened composites is by in situ reaction between the liquid alloy and gas. The study presents the results of the research on nitriding of liquid aluminium alloy containing Mg and Ti as alloying elements under the conditions of high pressure comprised in the range of 150-1000hPa at the temperature of up to 1100oC. It has been stated that under the applied conditions of the synthesis it is possible to obtain the AlN nitride, but it is formed on the liquid alloy surface and as a deposit on the surface of the crucible. Some results of the analysis of the phase constitution obtained in the fabricated products were presented along with the structure of these products.

  4. Recent Developments in Friction Stir Welding of Al-alloys

    Science.gov (United States)

    Çam, Gürel; Mistikoglu, Selcuk

    2014-06-01

    The diversity and never-ending desire for a better life standard result in a continuous development of the existing manufacturing technologies. In line with these developments in the existing production technologies the demand for more complex products increases, which also stimulates new approaches in production routes of such products, e.g., novel welding procedures. For instance, the friction stir welding (FSW) technology, developed for joining difficult-to-weld Al-alloys, has been implemented by industry in manufacturing of several products. There are also numerous attempts to apply this method to other materials beyond Al-alloys. However, the process has not yet been implemented by industry for joining these materials with the exception of some limited applications. The microstructures and mechanical properties of friction stir welded Al-alloys existing in the open literature will be discussed in detail in this review. The correlations between weld parameters used during FSW and the microstructures evolved in the weld region and thus mechanical properties of the joints produced will be highlighted. However, the modeling studies, material flow, texture formation and developments in tool design are out of the scope of this work as well as the other variants of this technology, such as friction stir spot welding (FSSW).

  5. Some TEM observations of Al2O3 scales formed on NiCrAl alloys

    Science.gov (United States)

    Smialek, J.; Gibala, R.

    1979-01-01

    The microstructural development of Al2O3 scales on NiCrAl alloys has been examined by transmission electron microscopy. Voids have been observed within grains in scales formed on a pure NiCrAl alloy. Both voids and oxide grains grew measurably with oxidation time at 1100 C. The size and amount of porosity decreased towards the oxide-metal growth interface. It was postulated that the voids resulted from an excess number of oxygen vacancies near the oxide-metal interface. Short-circuit diffusion paths were discussed in reference to current growth stress models for oxide scales. Transient oxidations of pure, Y-doped, and Zr-doped NiCrAl was also examined. Oriented alpha-(Al,Cr)2O3 and Ni(Al,Cr)2O4 scales often coexisted in layered structures on all three alloys. Close-packed oxygen planes and directions in the corundum and spinel layers were parallel. The close relationships between oxide layers provided a gradual transition from initial transient scales to steady state Al2O3 growth.

  6. Potential of an Al-Ti-MgAl2O4 Master Alloy and Ultrasonic Cavitation in the Grain Refinement of a Cast Aluminum Alloy

    Science.gov (United States)

    Sreekumar, V. M.; Babu, N. H.; Eskin, D. G.

    2017-02-01

    A new grain refining master alloy containing MgAl2O4 and Ti was synthesized by in situ reaction of TiO2 particles in an Al-Mg melt. MgAl2O4 particles formed were distributed in the melt by ultrasonic cavitation processing. The obtained master alloy showed considerable (50 pct) grain refining ability in a commercial A357-type Al-Si alloy. Ultrasonication contributed further to 25 pct in the grain refinement. In comparison with a commercial Al-5 pct Ti-1 pct B master alloy, the efficiency of the new master alloy is less at a lower addition rate. Nevertheless, both master alloys performed similarly at higher additions. The strength and ductility of the inoculated and ultrasonicated alloy showed at least a 10 pct and a 50 pct increase, respectively, as compared with non-grain-refined alloy and a similar mechanical performance in comparison with the alloy inoculated with Al-5 pct Ti-1 pct B master alloy.

  7. Synthesis Of NiCrAlC alloys by mechanical alloying; Sintese de ligas NiCrAlC por moagem de alta energia

    Energy Technology Data Exchange (ETDEWEB)

    Silva, A.K.; Pereira, J.I.; Vurobi Junior, S.; Cintho, O.M., E-mail: alissonkws@gmail.co [Universidade Estadual de Ponta Grossa (UEPG), PR (Brazil)

    2010-07-01

    The purpose of the present paper is the synthesis of nickel alloys (NiCrAlC), which has been proposed like a economic alternative to the Stellite family Co alloys using mechanical alloying, followed by sintering heat treatment of milled material. The NiCrAlC alloys consist of a chromium carbides dispersion in a Ni{sub 3}Al intermetallic matrix, that is easily synthesized by mechanical alloying. The use of mechanical alloying enables higher carbides sizes and distribution control in the matrix during sintering. We are also investigated the compaction of the processed materials by compressibility curves. The milling products were characterized by X-ray diffraction, and the end product was featured by conventional metallography and scanning electronic microscopy (SEM), that enabled the identification of desired phases, beyond microhardness test, which has been shown comparable to alloys manufactured by fusion after heat treating. (author)

  8. Effect of Al on the Wetting Behavior Between TiC x and Molten Ti-Al Alloys

    Science.gov (United States)

    Liu, Xuyang; Lv, Xuewei; Dong, Hongbiao; Li, Chunxin; Bai, Chenguang

    2015-10-01

    The wetting behavior and the interfacial reactions between TiC x substrate and molten Ti-Al alloys with different Al contents were studied using the Sessile Drop method at 1758 K (1485 °C) in argon atmosphere. It is found that the wettability and interface reaction products depend on Al content in the molten alloy. The initial contact angles between the molten Ti-Al alloy and TiC0.78 surface reduces from 110 to 80 deg when Al content in the alloy changes from 40 to 80 wt pct. The reduction in the initial contact angle is due to the decrease of surface tension of the molten Ti-Al alloys with increasing Al contents. The segregation of Al atoms to the surface occurred at all bulk concentrations of Ti-Al alloys. Al with lower surface tension tends to segregate on the surface of liquid Ti-Al alloy. In the spreading stage, the interfacial reaction led to the decrease in the contact angle. The adhesion in Ti-Al/TiC x system can be interpreted in terms of strong chemical interactions, which is greatly affected by the diffusion of C. The equilibrium contact angle was measured less than 10 deg. Finally, the reaction sequence at the Ti-Al melt and TiC x substrate interface is proposed.

  9. Concentration dependent structural parameters of liquid Al-Fe alloys

    Science.gov (United States)

    Lalnuntluanga, C.; Mishra, Raj Kumar

    2016-10-01

    Square well potential is perturbed over Lebowtiz solution of hard sphere mixtures to determine direct correlation function,C(0) ij(r) in repulsive and attractive regions under Mean Spherical Model Approximation [1]. Obtained direct correlation functions were employed to derive partial structure factors and then total structure factor, S(k) in liquid Al-Fe alloy at different atomic percent of Al. Fourier transform of partial and total structure factors gives partial and total radial distribution functions, g(r) from which partial and total coordination numbers and the partial nearest-neighbor distances were computed.

  10. Mechanical Properties of the TiAl IRIS Alloy

    Science.gov (United States)

    Voisin, Thomas; Monchoux, Jean-Philippe; Thomas, Marc; Deshayes, Christophe; Couret, Alain

    2016-12-01

    This paper presents a study of the mechanical properties at room and high temperature of the boron and tungsten containing IRIS alloy (Ti-48Al-2W-0.08B at. pct). This alloy was densified by Spark Plasma Sintering (SPS). The resultant microstructure consists of small lamellar colonies surrounded by γ regions containing B2 precipitates. Tensile tests are performed from room temperature to 1273 K (1000 °C). Creep properties are determined at 973 K (700 °C)/300 MPa, 1023 K (750 °C)/120 MPa, and 1023 K (750 °C)/200 MPa. The tensile strength and the creep resistance at high temperature are found to be very high compared to the data reported in the current literature while a plastic elongation of 1.6 pct is preserved at room temperature. A grain size dependence of both ductility and strength is highlighted at room temperature. The deformation mechanisms are studied by post-mortem analyses on deformed samples and by in situ straining experiments, both performed in a transmission electron microscope. In particular, a low mobility of non-screw segments of dislocations at room temperature and the activation of a mixed-climb mechanism during creep have been identified. The mechanical properties of this IRIS alloy processed by SPS are compared to those of other TiAl alloys developed for high-temperature structural applications as well as to those of similar tungsten containing alloys obtained by more conventional processing techniques. Finally, the relationships between mechanical properties and microstructural features together with the elementary deformation mechanisms are discussed.

  11. The effects of alloying elements Al and In on Ni-Mn-Ga shape memory alloys, from first principles.

    Science.gov (United States)

    Chen, Jie; Li, Yan; Shang, Jia-Xiang; Xu, Hui-Bin

    2009-01-28

    The electronic structures and formation energies of the Ni(9)Mn(4)Ga(3-x)Al(x) and Ni(9)Mn(4)Ga(3-x)In(x) alloys have been investigated using the first-principles pseudopotential plane-wave method based on density functional theory. The results show that both the austenite and martensite phases of Ni(9)Mn(4)Ga(3) alloy are stabilized by Al alloying, while they become unstable with In alloying. According to the partial density of states and structural energy analysis, different effects of Al and In alloying on the phase stability are mainly attributed to their chemical effects. The formation energy difference between the austenite and martensite phases decreases with Al or In alloying, correlating with the experimentally reported changes in martensitic transformation temperature. The shape factor plays an important role in the decrease of the formation energy difference.

  12. Characterization of Al-Mg Alloy Aged at Low Temperatures

    Science.gov (United States)

    Yi, Gaosong; Cullen, David A.; Littrell, Kenneth C.; Golumbfskie, William; Sundberg, Erik; Free, Michael L.

    2017-04-01

    Long-term aged [343 K (70 °C) for 30 months and natural exposure for over 10 years] Al 5456 H116 samples were characterized using electron backscatter diffraction (EBSD), scanning transmission electron microscopy (STEM), state-of-the-art energy-dispersive X-ray spectroscopy (EDS) systems, and small-angle neutron scattering (SANS). ASTM G-67 mass loss tests of the sensitized Al 5456 alloy samples were conducted. Intragranular Mg-rich precipitates, such as Guinier-Preston (GP) zones, were confirmed in Al 5456 H116 aged at 343 K (70 °C) for 30 months, and the volume of these precipitates is 1.39 pct. β' phase is identified at the grain boundary of a navy ship sample, while high-resolution STEM results reveal no intragranular precipitates. Intergranular corrosion (IGC) of Al 5456 was found to be related to the continuity of intergranular precipitates.

  13. Thermophysical Properties of Liquid AlTi-Based Alloys

    Science.gov (United States)

    Egry, I.; Holland-Moritz, D.; Novakovic, R.; Ricci, E.; Wunderlich, R.; Sobczak, N.

    2010-05-01

    The surface tension and density of three liquid AlTi-based alloys (AlTiV, AlTiNb, and AlTiTa) have been measured using electromagnetic levitation as a tool for containerless processing. Surface tension has been determined by the oscillating-drop method, while the density was measured using a shadowgraph technique. Both quantities were determined over a wide temperature range, including the undercooled regime. In addition, sessile-drop and pendant-drop experiments to determine the surface tension were performed in a recently built high-temperature furnace. The measured data were compared to thermodynamic calculations using phenomenological models and the Butler equation. Generally, good agreement was found.

  14. Characteristics and Microstructure of a Hypereutectic Al-Si Alloy Powder by Ultrasonic Gas Atomization Process

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A hypereutectic Al-Si alloy powder was prepared by ultrasonic gas atomization process. The morphologies, microstructure and phase constituent of the alloy powder were studied. The results showed that powder of the alloy was very fine and its rnicrostructure was mainly consisted of Si crystals plus intermetallic compound Al9FeSi3, which were. very fine and uniformly distributed.

  15. Electron-ion plasma modification of Al-based alloys

    Science.gov (United States)

    Ivanov, Yurii; Rygina, Mariya; Petrikova, Elizaveta; Krysina, Olga; Teresov, Anton; Ivanova, Olga; Ikonnikova, Irina

    2016-01-01

    The paper reports on the study where we analyzed the surface structure and strength properties of coated Al alloys modified by electron-ion plasma treatment. The Al alloys were deposited with a thin (≈0.5 μm) TiCu film coating (TiCu-Al system) and with a hard TiCuN coating (TiCuN-AlSi system) on a TRIO vacuum setup in the plasma of low-pressure arc discharges. The temperature fields and phase transformations in the film-substrate system were estimated by numerical simulation in a wide range of electron energy densities (5-30 J/cm2) and pulse durations (50-200 μs). The calculations allowed us to determine the threshold energy density and pulse duration at which the surface structure of the irradiated Al-based systems is transformed in a single-phase state (solid or liquid) and in a two-phase state (solid plus liquid). The elemental composition, defect structure, phase state, and lattice state in the modified surface layers were examined by optical, scanning, and transmission electron microscopy, and by X-ray diffraction analysis. The mechanical characteristics of the modified layers were studied by measuring the hardness and Young's modulus. The tribological properties of the modified layers were analyzed by measuring the wear resistance and friction coefficient. It is shown that melting and subsequent high-rate crystallization of the TiCu-Al system makes possible a multiphase Al-based surface structure with the following characteristics: crystallite size ranging within micrometer, microhardness of more than 3 times that in the specimen bulk, and wear resistance ≈1.8 times higher compared to the initial material. Electron beam irradiation of the TiCuN-AlSi system allows fusion of the coating into the substrate, thus increasing the wear resistance of the material ≈2.2 times at a surface hardness of ˜14 GPa.

  16. Synthesis of amorphous Ti-Al alloys by mechanical alloying of elemental powders

    Institute of Scientific and Technical Information of China (English)

    张俊红; 黄伯云; 贺跃辉; 周科朝; 刘咏

    2002-01-01

    Blended elemental powders with the nominal compositions (mole fraction, %) of Ti54Al46, Ti52Al48 and Ti50Al50 were mechanically alloyed in a planetary ball milling system for up to 100h.The structure evolution in these powders was characterized by scanning electron microscope, X-ray diffraction and differential thermal a nalysis techniques. It was found that elemental powders were progressively trans formed into nanocrystalline Ti(Al) supersaturated solid solution, then into amor phous phase. With increasing Al content, the formation of a fully Ti(Al) supersa turated solid solution and amorphous phase were accelerated, which are attributed to the fine grain size. And the grain size condition for formation of amorpho us phase in this system is ≤16 nm.

  17. Parametric Analysis of Tensile Properties of Bimodal Al Alloys by Finite Element Method

    Institute of Scientific and Technical Information of China (English)

    W.L. Zhanga; S. Li; S.R. Nutt

    2009-01-01

    An axisymmetrical unit cell model was used to represent a bimodal Al alloy that was composed of both nano-grained (NG) and coarse-grained (CG) aluminum. Effects of microstructural and materials parameters on tensile properties of bimodal Al alloy were investigated by finite element method (FEM). The parameters analyzed included aspect ratios of CG Al and the unit cell, volume fraction of CG Al (VFCG), and yield strength and strain hardening exponent of CG Al. Aspect ratios of CG Al and the unit cell have no significant influence on tensile stress-strain response of the bimodal Al alloy. This phenomenon derives from the similarity in elastic modulus and coefficient of thermal expansion between CG Al and NG Al. Conversely, tensile properties of bimodal Al alloy are extremely sensitive to VFCG, yield strength and strain hardening exponent of CG Al.Specifically, as VFCG increases, both yield strength and ultimate tensile strength (UTS) of the bimodal Al alloy decreases, while uniform strain of bimodal Al alloy increases. In addition, an increase in yield strength of CG Al results in an increase in both yield stress and UTS of bimodal Al alloy and a decrease in uniform strain of bimodal Al alloy. The lower capability in lowering the increase of stress concentration in NG Al due to a higher yield strength of CG Al causes the lower uniform strain of the bimodal Al alloy. When strain hardening exponent of CG Al increases, 0.2% yield stress, UT5, and uniform strain of the bimodal Al alloy increases. This can be attributed to the increased work-hardening ability of CG Al with a higher strain hardening exponent.

  18. Effect of yttrium on the microstructure of a semi-solid A356 Al alloy

    Institute of Scientific and Technical Information of China (English)

    LIU Zheng; HU Yongmei

    2008-01-01

    The semi-solid slurry of an A356 Al alloy,which was grain-freed by yttrium,was manufactured by low temperature pouring.The effects of grain-refining on the morphology and the grain size of the primary α phase in the semi-solid A356 Al alloy were researched.The results indicate that the semi-solid A356 Al alloy with particle-like and rosette-like primary α-Al can be prepared by low temperature pouring from a liquid grain-refined A356 alloy.The grain size and particle morphology of primary α-Al in the A356 Al alloy are markedly improved by the addition of 0.5 wt.% Y.The fining mechanism of Y on the morphology and grain size of the primary α-Al in the semi-solid A356 Al alloy was delved.

  19. Microstructure and crystal growth direction of Al-Mg alloy

    Directory of Open Access Journals (Sweden)

    Ti-jun Chen

    2015-03-01

    Full Text Available The microstructures and crystal growth directions of permanent mould casting and directionally solidified Al-Mg alloys with different Mg contents have been investigated. The results indicate that the effect of Mg content on microstructure is basically same for the alloys prepared by these two methods. The primary grains change from cellular crystals to developed columnar dendrites, and then to equiaxed dendrites as the Mg content is increased. Simultaneously, both the cellular or columnar grain region and the primary trunk spacing decrease. All of these changes are mainly attributed to the constitutional supercooling resulting from Mg element. Comparatively, the cellular or columnar crystals of the directionally solidified alloys are straighter and more parallel than those of the permanent mould casting alloys. These have straight or wavy grain boundaries, one of the most important microstructure characteristics of feathery grains. However, the transverse microstructure and growth direction reveal that they do not belong to feathery grains. The Mg seemingly can affect the crystal growth direction, but does not result in the formation of feathery grains under the conditions employed in the study.

  20. Heat treatment of AlSi9Mg alloy

    Directory of Open Access Journals (Sweden)

    J. Pezda

    2008-04-01

    Full Text Available Processes of crystallization of alloys have decisive impact on structure of castings, and the same their utility characteristics. Knowledge about those processes constitutes a source of information to development of preparation of liquid metal and control of alloy preparation process within industry. Method of Thermal-Voltage-Derivative Analysis (ATND, developed by Faculty of Chipless Forming Technology enables registration of temperature and voltage curves, on which one can observe thermal and voltage effects being result of crystallization of phases and eutectic mixtures present on these curves in form of characteristic “peaks”. Temperature value read offs for these characteristic points become a basis to taking regression analysis aimed at obtaining of mathematical dependences illustrating effect of changes of these values on change of impact resistance of dispersion hardened AK9 alloy. The paper presents an attempt of implementation of Thermal-Voltage-Derivative Analysis method to determination of temperature of hyperquenching and ageing processes of AK9 (AlSi9Mg silumin. Investigated alloy had undergone typical treatments of refining and modification, and next the heat treatment. Temperature range for the heat treatment has been determined on base of ATND melting curves.

  1. Diffusion dynamics in liquid and undercooled Al-Ni alloys

    Energy Technology Data Exchange (ETDEWEB)

    Stueber, Sebastian

    2009-10-05

    This work presents data on Ni self-diffusion in binary Al-Ni alloys with high precision. For this, we combined two techniques: containerless electromagnetic levitation to position the samples, and neutron time-of-flight spectroscopy to measure the decay of the self-correlation. This combination offers new measurement ranges, especially at low temperatures, several hundreds of Kelvin below the liquidus temperature. Because without container, the primary cristallization seeds for the metallic melt are avoided. But it is also possible to measure reactive samples, and at very high temperatures at and above 2000K, as problematic reactions with the containing cask won't occur. Furthermore this technique also enables measurements at higher momentum transfer q, as one does not have to limit the q-range of the measurement to avoid Bragg peaks of the solid container material. By this time-of-flight spectroscopy on levitated metallic melts, it is possible to determine the Ni self-diffusion in these alloys directly and on an absolute scale. The dependence of the Ni self-diffusion coefficient on temperature and concentration was studied in pure Ni and binary Al-Ni alloys. In a temperature range of several hundred degrees, we always found Arrhenius-like temperature dependence of the diffusion, irrespective of possible undercooling. In the context of these measurements, we also studied the interdependence between diffusivity in the metallic melt and its quasielastic structure factor. Time-of-flight spectroscopy made it also possible to derive the dynamic partial structure factors of the binary alloy Al{sub 80}Ni{sub 20}. All this to enable a better understanding of the atomic processes in the metallic melt, especially of the undercooled melt, as an alloy is always formed out of the (undercooled) melt of its stoichiometric compounds. For this, material transport and diffusion are immensely important. The final goal would be materials design from the melt, i.e. the prediction

  2. Atom-probe investigations of TiAl alloys

    Energy Technology Data Exchange (ETDEWEB)

    Menand, A.; Zapolsky-Tatarenko, H.; Nerac-Partaix, A. [Rouen Univ., Mont-Saint-Aignan (France). Fac. des Sci.

    1998-07-15

    Atom probe field ion microscopy (APFIM) and tomographic atom probe (TAP) have been used to study TiAl-based alloys. The element concentrations, the influence of additional elements such as Cr or Nb as well as the solubility of oxygen in {alpha}{sub 2} (Ti{sub 3}Al) and {gamma} (TiAl) phases in compounds with nominal concentration Ti{sub 54}Al{sub 46} and Ti{sub 58}Al{sub 42} have been determined. By using the detection of oxygen atoms as a very local probe, the present investigation revealed the existence of some intermediate phases during the phase transformation {alpha}{yields}{gamma}. The presence of the oxygen atoms during this transformation gives some peculiarities on the transformation path. The appearance of some metastable phases may be explained by the existence of the homologous series Ti{sub 2n-1}Al{sub n} where n is an integer varying from 1 (stoichiometry TiAl) to {infinity} (phase {alpha}{sub 3} Ti{sub 2}Al). (orig.) 35 refs.

  3. The crystallization of Al-Sm amorphous alloys

    Energy Technology Data Exchange (ETDEWEB)

    Rizzi, P. [Turin Univ. (Italy). Dipt. di Chimica Inorganica; Baricco, M. [Turin Univ. (Italy). Dipt. di Chimica Inorganica; Battezzati, L. [Turin Univ. (Italy). Dipt. di Chimica Inorganica; Schumacher, P. [Cambridge Univ. (United Kingdom). Dept. of Metallurgy and Materials Science; Greer, A.L. [Cambridge Univ. (United Kingdom). Dept. of Metallurgy and Materials Science

    1995-12-31

    Amorphous alloys with composition Al{sub 100-x}Sm{sub x} (8 {<=} x {<=} 14) have been prepared by melt spinning in controlled atmosphere. The quenching conditions significantly influence the microstructure of as-quenched samples and their crystallization mechanisms. The crystallization was followed by means of DSC, XRD, TEM and SEM. Different mechanisms are observed as a function of composition. For low Sm content (Al{sub 92}Sm{sub 8}), a primary crystallization occurs at about 180 C, with the formation of Al nanocrystals with a grain size of about 15 nm. A polymorphic crystallization is found in Al{sub 90}Sm{sub 10}, with the formation of a metastable intermetallic phase at about 220 C. For higher Sm content (Al{sub 88}Sm{sub 12} and Al{sub 86}Sm{sub 14}), a eutectic crystallization at about 230 C gives a mixture of stable (Al and Al{sub 11}Sm{sub 3}) and metastable phases. (orig.)

  4. Crystallization behaviour of Al-Sm amorphous alloys

    Energy Technology Data Exchange (ETDEWEB)

    Battezzati, L. (Dipartimento di Chimica Inorganica, Chimica Fisica e Chimica dei Materiali, Universita di Torino, Via P. Giuria 9, 10125 Torino (Italy)); Baricco, M. (Dipartimento di Chimica Inorganica, Chimica Fisica e Chimica dei Materiali, Universita di Torino, Via P. Giuria 9, 10125 Torino (Italy)); Schumacher, P. (Department of Materials Science and Metallurgy, University of Cambridge, Pembroke Street, Cambridge CB2 3QZ (United Kingdom)); Shih, W.C.; Greer, A.L.

    1994-05-01

    Various Al[sub 100-x]Sm[sub x] alloys (10[<=]qslantx[<=]qslant14) have been rapidly solidified by single-roller melt spinning with careful control of the atmosphere in the quenching device. The structural state and subsequent devitrification behaviour of the melt-spun ribbons are found to be particularly sensitive to the quenching conditions. Except for the thinnest ribbons, there are inhomogeneities both through the ribbon thickness and along the length. Both fully and partially amorphous ribbons have been obtained. The crystallization processes of the amorphous phases have been followed by X-ray diffraction, transmission electron microscopy and differential scanning calorimetry (DSC). Al[sub 92]Sm[sub 8] shows primary crystallization of Al, followed by the formation of metastable phases; Al[sub 90]Sm[sub 10] transforms polymorphically to a metastable intermetallic; Al[sub 88]Sm[sub 12] and Al[sub 86]Sm[sub 14] display eutectic crystallization into Al and a metastable mixture of compounds. For Al[sub 90]Sm[sub 10], the DSC traces involve several overlapping peaks. This may be the result of transformations occurring in distinct parts of the ribbon with different mechanisms. A kinetic analysis of the crystallization processes has been performed by means of isothermal and non-isothermal DSC experiments. A discussion of the kinetic parameters derived from Kissinger and Avrami analyses is provided. ((orig.))

  5. Secondary precipitation in Al-Zn-Mg-(Ag) alloys

    Energy Technology Data Exchange (ETDEWEB)

    Macchi, C.E.; Somoza, A.; Dupasquier, A.; Polmear, I.J

    2003-10-06

    Secondary ageing of age-hardenable aluminium alloys occurs at temperatures below the solvus of GP zones after a preliminary ageing at a higher temperature. The phenomenon has technological interest, as it may be included in heat treatments giving a substantial benefit on the mechanical properties. In the present work, positron annihilation lifetime spectroscopy (PALS) is applied in combination with Vickers hardness measurements for an investigation on secondary ageing of Al-4wt.%Zn-3wt.%Mg-xAg, where x=0, 0.1, 0.2, 0.3, 0.5 wt.%. Ageing regimes have been characterised by the substantially different evolutions that are observed. The results shed light on the interplay between the formation of coherent solute aggregates (clusters or GP zones) and the precipitation of semi-coherent or incoherent precipitates, which are in competition to control the hardening effects. PALS data show that secondary ageing in the ternary Al-Zn-Mg alloys produces coherent aggregates even in the presence of a well-developed stage of semi-coherent or incoherent precipitation that is obtained if the alloys are first aged to peak hardness. In the presence of Ag, on the contrary, the effects of coherent aggregation during secondary ageing are observed only if the preliminary ageing is interrupted well before reaching peak hardness.

  6. Effect of Impurities and Cerium on Stress Concentration Sensitivity of Al-Li Based Alloys

    Institute of Scientific and Technical Information of China (English)

    孟亮; 田丽

    2002-01-01

    A notch sensitivity factor was derived in order to evaluate the stress concentration sensitivity of Al-Li based alloys. The factor values for the Al-Li alloy sheets containing various contents of impurities and cerium addition were evaluated by determining the mechanical properties. It is found that the impurities Fe, Si, Na and K significantly enhance the stress concentration sensitivity of the alloys 2090 and 8090, whereas cerium addition reduces the stress concentration sensitivity to a certain degree for the high strength alloys. However, an excess amount of cerium addition in the high ductility alloy 1420 can significantly increase the stress concentration sensitivity. As compared with conventional aluminum alloys, the Al-Li based alloys generally show high stress concentration sensitivity. Therefore, a special attention must be paid to this problem in the practical application of Al-Li based alloys.

  7. The cyclic oxidation resistance at 1200 C of beta-NiAl, FeAl, and CoAl alloys with selected third element additions

    Science.gov (United States)

    Barrett, C. A.; Titran, R. H.

    1992-01-01

    The intermetallic compounds Beta-NiAl, FeAl, and CoAl were tested in cyclic oxidation with selected third element alloy additions. Tests in static air for 200 1-hr cycles at 1200 C indicated by specific weight change/time data and x-ray diffraction analysis that the 5 at percent alloy additions did not significantly improve the oxidation resistance over the alumina forming baseline alloys without the additions. Many of the alloy additions were actually deleterious. Ta and Nb were the only alloy additions that actually altered the nature of the oxide(s) formed and still maintained the oxidation resistance of the protective alumina scale.

  8. Effect of mischmetal and yttrium on microstructures and mechanical properties of Mg-Al alloy

    Institute of Scientific and Technical Information of China (English)

    张诗昌; 魏伯康; 蔡启舟; 王立世

    2003-01-01

    The effect of yttrium and mischmetal(MMs) on the as-cast and solid solution treated structures of Mg-Al alloys with different Al-contents was investigated. The results show that the MMs in Mg-Al alloy existed in rodAl4 (Ce, La)compound while Y in Mg-Al alloy in polygonal Al2 Y compound. The amount of Mg17 Al12 in Mg-Al al-loy is decreased with increasing Y or MMs addition, and Mg17 Al12 intermetallic compound is changed from continu-ous network to discontinuous one. The Al4 (Ce, La) and Al2 Y compounds are not dissolved into Mg-Al alloy matrixduring solid solution treatment so that their high heat stability can be exhibited. The experiment of mechanical prop-erties indicate that elongation and impact toughness of the Mg-Al-Y alloy with polygonal Al2 Y compound are higherthan those of Mg-Al-MMs alloy with rod Al4 (Ce, La) compound.

  9. Numerical Modeling of Dendrite Growth in Al Alloys

    Institute of Scientific and Technical Information of China (English)

    许庆彦; 柳百成

    2004-01-01

    Dendritic grains are the most often observed microstructure in metals and alloys. In the past decade, more and more attention has been paid to the modeling and simulation of dendritic microstructures. This paper describes a modified diffusion-limited aggregation model to simulate the complex shape of the dendrite grains during metal solidification. The fractal model was used to simulate equiaxed dendrite growth. The fractal dimensions of simulated Al alloy structures range from 1.63-1.88 which compares well with the experimentally-measured fractal dimension of 1.85; therefore, the model accurately predicts not only the dendritic structure morphology, but also the fractal dimension of the dendrite structure formed during solidification.

  10. Quenching effects in Cu-Al-Mn shape memory alloy

    Energy Technology Data Exchange (ETDEWEB)

    Obrado, E.; Manosa, L.; Planes, A. [Barcelona Univ. (Spain). Dept. d' Estructura i Constituents de la Materia; Romero, R.; Somoza, A. [IFIMAT, Universidad Nacional del Centro de la Provincia de Buenos Aires, Pinto 399, 7000 Tandil, and Comision de Investigaciones Cientificas de la Provincia de Buenos Aires, Buenos Aires (Argentina)

    1999-12-15

    In this paper the effect of quenching from different temperatures (T{sub q}) in a Cu-Al-Mn alloy is studied. This alloy system, which displays an L2{sub 1} ordered structure, transforms martensitically at an intermediate temperature T{sub M}, and undergoes a spin freezing process at a lower temperature T{sub f}. Positron annihilation measurements have shown that after the quench, an excess of vacancies is retained in the system, depending on T{sub q}. In addition, both T{sub M} and T{sub f} have been found to be sensitive to T{sub q}. This has been attributed to frozen-in disorder induced by the quench. Experimental results have been interpreted in terms of the growth of magnetic clusters, quenched-in vacancies and atomic disorder. (orig.)

  11. Fabrication and Characterization of AL-AL4C3 Nanocomposite by Mechanical Alloying

    Science.gov (United States)

    Mohammad Sharifi, E.; Enayati, M. H.; Karimzadeh, F.

    Aluminum carbide (Al4C3) seems to be an ideal reinforcement for producing aluminum matrix composites. Al4C3 has high hardness and shear strength as well as a high melting point. The dispersion of Al4C3 particles in the matrix produces a pinning effect that reduces aluminum grain growth, which improves the mechanical properties. In this study, aluminum powders were mixed with 4.5 wt.% graphite and mechanically alloyed using a high-energy ball mill in order to produce Al-Al4C3 nanocomposite. The structural evaluation of powder particles after different milling times was studied by X-ray diffractometry, scanning electron microscopy and microhardness measurements. The aluminum crystallite size estimated with broadening of XRD peaks by Williamson-Hall formula. XRD results suggested that the grain size of aluminum decreased to nanometer range (30 nm) during ball milling. No Al4C3 formed during the mechanical alloying process. Milled powders were then annealed at 300-600 °C for 1 h under argon atmosphere. Annealing at temperatures higher than 300 °C led to formation of Al4C3 phase which increased as annealing temperature increased. Aluminum grain size remained in nanometer range after annealing process. The microhardness of powder particles increased after annealing. Both effects are due to the formation of nanosized Al4C3 particles.

  12. Microstructural and magnetic behavior of an equiatomic NiCoAlFe alloy prepared by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Gómez-Esparza, C.D.; Baldenebro-López, F.J.; Santillán-Rodríguez, C.R.; Estrada-Guel, I.; Matutes-Aquino, J.A.; Herrera-Ramírez, J.M., E-mail: martin.herrera@cimav.edu.mx; Martínez-Sánchez, R.

    2014-12-05

    Highlights: • Equiatomic NiCoAlFe powder alloys were synthesized by mechanical alloying. • The nanocrystalline alloys were characterized after milled and annealed conditions. • In alloyed and annealed powders, only BCC and FCC structure phases were observed. • Magnetic properties are strongly affected by the phases formed after annealing. - Abstract: Equiatomic NiCoAlFe powder alloys were synthesized by mechanical alloying. The microstructural evolution of the mechanically alloyed powders at different times was followed with X-ray diffraction and scanning electron microscopy. The as-mechanically alloyed powders were subjected to a rapid annealing treatment at 1273 K and 1473 K during 3 min in vacuum. X-ray diffraction studies show the structure of both, the as-mechanically alloyed and annealed powders, consisted in a mixture of nanocrystalline simple phases (FCC + BCC). Crystallite size, after annealing, still remained in nanoscale. Coercivity increased due to the decrease in crystallite size and because of the defects caused by mechanical alloying in the as-mechanically alloyed samples; then coercivity decreased due to the phenomenon of random magnetic anisotropy and tended to stabilize with longer alloying times. A similar behavior was observed in annealed samples at 1273 K. However, random magnetic anisotropy was not observed after annealing at 1473 K because crystals with larger sizes were produced, and a steady increase in coercivity was observed.

  13. Investigation of new type Cu-Hf-Al bulk glassy alloys

    Science.gov (United States)

    Nagy, E.; Rontó, V.; Sólyom, J.; Roósz, A.

    2009-01-01

    In the last years new type Cu-Hf-Al ternary alloys were developed with high glass forming ability and ductility. The addition of Al to Cu-Hf alloys results in improvements in glass formation, thermal stability and mechanical properties of these alloys. We have investigated new Cu-based bulk amorphous alloys in Cu-Hf-Al ternary system. The alloys with Cu49Hf42Al9, Cu46Hf45Al9, Cu50Hf42.5Al7.5 and Cu50Hf45Al5 compositions were prepared by arc melting. The samples were made by centrifugal casting and were investigated by X-ray diffraction method. Thermodynamic properties were examined by differential scanning calorimetry and the structure of the crystallising phases by scanning electron microscopy. The determination of liquidus temperatures of alloys were measured by differential thermal analysis.

  14. SIMULATIVE INVESTIGATION OF GRAIN BOUNDARIES IN NiAl ALLOY

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    Using embedded atom potentials and molecular static relaxation method or Monte Carlo relaxation method, the grain boundary atomic structures of a series of [100], [110] and [111] symmetric tilt grain boundaries in NiAl with different geometrical indexes and compositions were studied. The grain boundary energies, grain boundary cohesive energies and point defects formation energies at the grain boundary were calculated. The results show that the grain boundaries of NiAl alloy have a periodic unit structure. Grain boundary energies of Al rich grain boundary is very high, but the cohesive energies are lower than those of others. The interaction of point defects and grain boundaries shows that grain boundaries incline to absorb point defects to decrease their orders and to relax the distortions caused by point defects. The boundary atomic structures relaxed by Monte Carlo method show that the disorder of them, grain boundary energies and cohesive energies increase with increasing temperature.

  15. Development of Al-TiC Alloys Using Powder Metallurgy as Grain Refiners for Aluminium and Its Alloys

    Directory of Open Access Journals (Sweden)

    Abdel-Nasser .M. Omran

    2014-07-01

    Full Text Available Al-Ti-C master alloys have been widely investigated for many years as grain refiner for aluminium and its alloys. In this work, the Al-Ti-C master alloys are synthesized using powder metallurgy technique through the mixing of aluminium and TiC powders with different TiC contents 3.75 (3, 5(4, 6.25(5 and 7.5(6 Wt% TiC(Wt% Ti. The mixing powders with different contents of TiC were pressed in cylinder shape. The pressed specimens were sintered from 450 oC in a tube furnace under argon atmosphere for 2 hrs. The produced alloys before and after sintering are examined using SEM, EDX and XRD. The results indicate that, the Al-TiC alloy containing fine TiC particles dispersed in all matrix was successfully prepared. The prepared Al-TiC alloys with different contents of TiC were evaluated using the KBI test mold as grain refiner for pure aluminum and its alloys. The results indicate that the prepared Al-TiC master alloy is high grain refining efficiency for pure aluminum and its alloys.

  16. Adherent Al2O3 scales formed on undoped NiCrAl alloys

    Science.gov (United States)

    Smialek, James L.

    1987-01-01

    Changes in the spalling behavior of Al2O3 scales formed on an undoped NiCrAl alloy are described. Two samples of Ni-15Cr-13Al (wt pct), one a control and the other sanded, were subjected to 25 oxidation cycles. It is observed that adherent scales formed on the sanded sample; however, the control sample had speckled, spalled scales. The data reveal that the adherent scales are caused by repeated removal of surface layers after each oxidation cycle. It is determined that interfacial segregation of sulfur influences spallation and sulfur removal increases bonding. The effect of moisture on scale adhesions is investigated.

  17. Rheocasting techniques applied to intermetallic TiAl alloys and composites

    Energy Technology Data Exchange (ETDEWEB)

    Ichikawa, K.; Kinoshita, Y. [Ministry of Int. Trade and Ind., Tsukuba, Ibaraki (Japan). Mech. Eng. Lab.

    1997-12-01

    An investigation was made on the homogenization of microstructures and improvement of mechanical properties in intermetallic TiAl binary, ternary and quaternary alloys and their composites produced by the rheocasting in which the solidifying alloy was vigorously agitated at rotation speeds of 15-70 s{sup -1} (900-4200 rpm) by a stirring rod immersed in the alloy in an argon gas atmosphere. In the microstructures of rheocast Ti-44 at.%Al alloy, such a lamellar structure in the alloy cast without stirring was disappeared completely and an extremely refined microstructure was formed. The crystal grain size of the rheocast Ti-44 at.%Al alloy was 2 {mu}m. The room temperature elongation of rheocast Ti-44%Al alloy exceeded 3%. The tensile strength of the alloy rheocast at 70 s{sup -1} and was 538 MPa at 1173 K and 439 MPa at 1273 K, respectively. Zirconium-rich lamellar grains and titanium-rich and carbon-rich precipitates, which were formed in the lamellar grains in a rheocast Ti-44 at%Al-5 vol.%ZrC alloy composite, were increased in a rheocast Ti-44%Al-10%ZrC alloy composite. Titanium-rich and carbon-rich precipitates, which were formed in the lamellar grains in a rheocast Ti-44%Al-10%TiC alloy composite, were increased in a rheocast Ti-46%Al-10%TiC alloy composite, and were decreased in a rheocast Ti-49%Al-10%TiC alloy composite. The elongation at room temperature and the tensile strength at 1373 K were 4% and 280 MPa, respectively, in a Ti-44 at.%Al-10 vol.%ZrC alloy composite. (orig.) 16 refs.

  18. Density of Ni-Al Alloys in Liquid and Solid-Liquid Coexistence State Measured by a Modified Pycnometric Method

    Institute of Scientific and Technical Information of China (English)

    Liang FANG; Feng XIAO; Zushu LI; Zainan TAO

    2004-01-01

    The density of Ni-Al alloys in both liquid state and solid-liquid coexistence state was measured with a modified pycnometric method. It was found that the density of NI-Al alloys decreases with increasing temperature and Al concentration in the alloys. The molar volume of liquid Ni-Al binary alloys increases with the increase of temperature and Al concentration. The partial molar volume of Al in NI-Al binary alloy was calculated approximately. The molar volume of liquid NI-Al alloy determined in the present work shows a negative deviation from the ideal linear molar volume.

  19. Effects of Si Content and the Addition Amount of Al-3B Master Alloy on the Solidification Structures of Hypoeutectic Al-Si Alloys

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Effects of Si content and the addition amount of Al-3B master alloy on the solidification structures of hypoeutectic Al-Si alloys were studied. The addition amounts of the master alloy were 0.2%, 0.4%, 0.7% and 1% (mass fraction, so as the follows), respectively. The Si content of Al-Si binary alloys investigated varied from 1% to 11%. The observation of macrostructures of non-refined samples showed that 3% Si constitutes a transition point at which the minimum grain size can be obtained. It was also found that Al-3B master alloy can shift the transition point towards a higher Si value when its addition amount increases, making this point appear at 4%, 5% and 6% Si as its addition amount increases up to 0.4%, 0.7% and 1%, respectively.

  20. Effect of the addition of Al-Ti-C master alloy on the microstructure and microhardness of a cast Al-10Mg alloy

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The microstructure and microhardness of a cast Al-10wt%Mg (henceforth Al-l0Mg) alloy with 0.2wt% addition of Al-5Ti-0.25C master alloy were compared with those of a refiner-free alloy of similar chemical composition.It was found that this level of the master alloy addition not only caused an effective grain refinement, but also caused a significant increase in the microhardness of the Al-10Mg alloy.Microchemical analysis revealed that TiC particles existed in the grain center.The relationship between the holding time and grain size was also studied.It shows that the grain refining efficiency is faded observably with the holding time.This is explained in terms of the instability of TiC particles.

  1. Structural and dynamical properties of liquid Al-Au alloys

    Science.gov (United States)

    Peng, H. L.; Voigtmann, Th.; Kolland, G.; Kobatake, H.; Brillo, J.

    2015-11-01

    We investigate temperature- and composition-dependent structural and dynamical properties of Al-Au melts. Experiments are performed to obtain accurate density and viscosity data. The system shows a strong negative excess volume, similar to other Al-based binary alloys. We develop a molecular-dynamics (MD) model of the melt based on the embedded-atom method (EAM), gauged against the available experimental liquid-state data. A rescaling of previous EAM potentials for solid-state Au and Al improves the quantitative agreement with experimental data in the melt. In the MD simulation, the admixture of Au to Al can be interpreted as causing a local compression of the less dense Al system, driven by less soft Au-Au interactions. This local compression provides a microscopic mechanism explaining the strong negative excess volume of the melt. We further discuss the concentration dependence of self- and interdiffusion and viscosity in the MD model. Al atoms are more mobile than Au, and their increased mobility is linked to a lower viscosity of the melt.

  2. As-cast microstructure of Al-Zn-Mg and Al-Zn-Mg-Cu alloys added erbium

    Institute of Scientific and Technical Information of China (English)

    MAO Jian-wei; JIN Tou-nan; XU Guo-fu; NIE Zuo-ren

    2005-01-01

    The effects of different contents of rare earth element, and erbium, on the as-cast microstructures of Al-6Zn-2Mg and Al-6Zn-2Mg-1.8Cu alloys were studied by optical microscopy, scanning electron microscopy, X-ray diffractometry, transmission electron microscopy and EDS analysis. The results show that the netlike structure of as-cast alloys can be remarkably refined, and the distance of dendritic structure decreases, with Er addition. However, the improvement results on Al-Zn-Mg-Cu are not better than that of Al-Zn-Mg. Er and Al can interact to form Al3Er phase, which is coherent with α(Al) matrix, with trace Er addition to the Al-Zn-Mg alloy. The refinement effect of Al-Zn-Mg alloys is familiar with the formation and precipitation of coherent Al3Er phases. The ternary compound AlCuEr, similar with AlCuSc phase, will form when Er is added to Al-Zn-Mg-Cu alloy, which suppresses the formation of Al3Er phase and doesn't solve in the following heat treatment.

  3. The intermittency of plasticity in an Al3%Mg alloy

    Energy Technology Data Exchange (ETDEWEB)

    Bougherira, Y; Entemeyer, D; Fressengeas, C; Lebyodkin, M A [Laboratoire de Physique et Mecanique des Materiaux, Universite Paul Verlaine-Metz, CNRS, Ile du Saulcy, 57045 Metz (France); Kobelev, N P; Lebedkina, T A, E-mail: Youcef.bougherira@univ-metz.f [Institute of Solid State Physics, Russian Ac. Sci., 142432 Chernogolovka (Russian Federation)

    2010-07-01

    Statistics of acoustic emission accompanying plastic deformation and of stress serrations caused by the Portevin-Le Chatelier effect are studied during tension of an Al3%Mg alloy at room temperature. Power-law distributions of acoustic emission reflecting self-organization of dislocations and intermittency of plastic flow are found, irrespective of the strain rate, both before and after the critical strain for the onset of the serrated flow. In contrast, several regimes including both power-law and peaked distributions are observed at the macroscopic scale of stress serrations, depending on the applied strain rate.

  4. Zener Relaxation Peak in an Fe-Cr-Al Alloy

    Institute of Scientific and Technical Information of China (English)

    周正存; 程和法; 宫晨利; 魏健宁; 韩福生

    2002-01-01

    We have studied the temperature spectra of internal friction and relative dynamic modulus of the Fe-(25 wt%)Cr-(5wt%)Al alloy with different grain sizes. It is found that a peak appears in the internal friction versus temperature plot at about 550°C. The peak is of a stable relaxation and is reversible, which occurs not only during heating but also during cooling. Its activation energy is 2.5 (± 0.15) eV in terms of the Arrhenius relation. In addition, the peak is not obvious in specimens with a smaller grain size. It is suggested that the peak originates from Zener relaxation.

  5. Solid-solution thermodynamics in Al-Li alloys

    Science.gov (United States)

    Alekseev, A. A.; Lukina, E. A.

    2016-05-01

    The relative equilibrium concentrations of lithium atoms distributed over different electron-structural states has been estimated. The possibility of the existence of various nonequilibrium electron-structural states of Li atoms in the solid solution in Al has been substantiated thermodynamically. Upon the decomposition of the supersaturated solid solution, the supersaturation on three electron-structural states of Li atoms that arises upon the quenching of the alloy can lead to the formation of lithium-containing phases in which the lithium atoms enter in one electron-structural state.

  6. EFFECT OF PRE-ALLOYING CONDITION ON THE BULK AMORPHOUS ALLOY ND(60)FE(30)AL(10).

    Energy Technology Data Exchange (ETDEWEB)

    OCONNOR,A.S.; LEWIS,L.H.; MCCALLUM,R.W.; DENNIS,K.W.; KRAMER,M.J.; KIM ANH,D.T.; DAN,N.H.; PHUC,N.X.

    2000-09-10

    Bulk metallic glasses are materials that require only modest cooling rates to obtain amorphous solids directly from the melt. Nd{sub 60}Fe{sub 30}Al{sub 10} has been reported to be a ferromagnetic bulk metallic glass that exhibits high coercivity, a combination unlike conventional Nd-based amorphous magnetic alloys. To clarify the relationship between short-range order and high coercivity in glassy Nd{sub 60}Fe{sub 30}Al{sub 10}, experiments were performed to verify the existence of a homogeneous liquid state prior to rapid solidification. Alloys were prepared by various pre-alloying routes and then melt-spun. Arc-melted alloys were prepared for melt spinning using three different protocols involving: (1) alloying all three elements at once, (2) forming a Nd-Fe alloy which was subsequently alloyed with Al, and (3) forming a Fe-Al alloy for subsequent alloying with Nd. XRD, DTA, and magnetic measurement data from the resultant ribbons indicate significant differences in both the glassy fraction and the crystalline phase present in the as-spun material. These observed differences are attributed to the presence of highly stable nanoscopic aluminide-and/or silicide-phases, or motes, present in the melt prior to solidification. These motes would affect the short-range order and coercivity of the resultant glassy state and are anticipated to provide heterogeneous nucleation sites for crystallization.

  7. Tribological properties of Al 7075 alloy based composites strengthened with Al2O3 fibres

    Directory of Open Access Journals (Sweden)

    K. Naplocha

    2011-04-01

    Full Text Available Wear resistance of 7075 aluminium alloy based composite materials reinforced with Al2O3 Saffil fibres was investigated. The measurementsof wear were performed applying the pin-on-disc method at dry friction conditions with the gray iron counterpart. The effects ofpressure of composite samples on the counterpart made of gray iron and the orientation of fibers in relation to the friction surface on wear rate were determined. The materials were produced by squeeze casting method where 80-90% porous ceramic preform were infiltrated.After T6 heat treatment hardness increased about 50-60% both for unreinforced alloy and composites containing strengthening Saffilfibres. Wear resistance of composite materials in relation to the unreinforced 7075 alloy was slightly worse at lower pressure of 0.8 MPa. Under higher pressure of 1.2 MPa wear resistance of unreinforced 7075 alloy was even better whereas no effect of orientation of fibers on wear in composite materials was observed. Additionally, significant wear of counterface in the presence of debris with fragmented Al2O3 fibres as abrasives was observed. Wear resistance improvement of composite materials was obtained when with alumina Saffil fibres Carbon C fibres in the preforms were applied.

  8. Effect of aluminum content on the passivation behavior of Fe-Al alloys in sulfuric acid solution

    DEFF Research Database (Denmark)

    Chiang, Wen-Chi; Luu, W.C.; Wu, J.K.

    2006-01-01

    -Al alloys, which the Al content of alloy exceeds 19 at %, have wide passivation regions with low passivation current. However, when the Al content of Fe-Al alloys exceeds this range, the increment of Al content has slight influence on passivation behavior compared with ternary Cr addition....

  9. Atomic bonding and mechanical properties of Al-Mg-Zr-Sc alloy

    Institute of Scientific and Technical Information of China (English)

    高英俊; 班冬梅; 韩永剑; 钟夏平; 刘慧

    2004-01-01

    The valence electron structures of Al-Mg alloy with minor Sc and Zr were calculated according to the empirical electron theory(EET) in solid. The results show that because of the strong interaction of Al atom with Zr and Sc atom in melting during solidification, the Al3 Sc and Al3 (Sc1-xZrx) particles which act as heterogeneous nuclear are firstly crystallized in alloy to make grains refine. In progress of solidification, the Al-Sc, Al-Zr-Sc segregation regions are formed in solid solution matrix of Al-Mg alloy owing to the strong interaction of Al atom with Zr, Scatoms in bulk of alloy, so in the following homogenization treatment, the finer dispersed Al3 Sc and Al3 (Sc1-x Zrx) second-particles which are coherence with the matrix are precipitated in the segregation region. These finer second particles with the strong Al-Zr, Al-Sc covalent bonds can strengthen the covalent bonds in matrix of the alloy, and also enhance the hardness and strength of Al-Mg alloy. Those finer second-particles precipitated in interface of sub-grains can also strengthen the covalence bonds there, and effectively hinder the interface of sub-grains from migrating and restrain the sub-grains from growing, and cause better thermal stability of Al-Mg alloy.

  10. Superplasticity of the aluminum alloys containing the Al{sub 3}Ni eutectic particles

    Energy Technology Data Exchange (ETDEWEB)

    Portnoy, V.K. [Department of Physical Metallurgy Non-Ferrous Metals, National University of Science and Technology ' ' MISIS' ' , Moscow (Russian Federation); Mikhaylovskaya, A.V.

    2012-09-15

    The structures and parameters of superplasticity of aluminum alloys containing fine and coarse eutectic Al{sub 3}Ni particles were investigated. Traditional hot and cold rolling were used for sheet producing. The research alloys have low- or high - alloying solid solution. Superplasticity characterization of the alloy with high-alloying solid solution is much better beside alloys with low-alloying solid solution. Alloying by zirconium improves superplasticity in some investigated alloys. Some alloys with partially recrystallized structure show d = 500-700% at T = 0.95 Tm with the constant strain rates to the range of (1.10{sup -3}-1.10{sup -2}) s{sup -1}. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  11. Solute transport and the prediction of breakaway oxidation in gamma + beta Ni-Cr-Al alloys

    Science.gov (United States)

    Nesbitt, J. A.; Heckel, R. W.

    1984-01-01

    The Al transport and the condition leading to breakaway oxidation during the cyclic oxidation of gamma + beta NiCrAl alloys have been studied. The Al concentration/distance profiles were measured after various cyclic oxidation exposures at 1200 C. It was observed that cyclic oxidation results in a decreasing Al concentration at the oxide/metal interface, maintaining a constant flux of Al to the Al2O3 scale. It was also observed that breakaway oxidation occurs when the Al concentration at the oxide/metal interface approaches zero. A numerical model was developed to simulate the diffusional transport of Al and to predict breakaway oxidation in gamma + beta NiCrAl alloys undergoing cyclic oxidation. In a comparison of two alloys with similar oxide spalling characteristics, the numerical model was shown to predict correctly the onset of breakaway oxidation in the higher Al-content alloy.

  12. The Influence of Transition Metals Addition on the Corrosion Resistance of Nanocrystalline Al Alloys Produced by Mechanical Alloying

    Directory of Open Access Journals (Sweden)

    Asiful Hossain Seikh

    2016-06-01

    Full Text Available The corrosion resistance of nanocrystalline Al, Al-10 wt. % Fe and Al-10 wt. % Fe-5 wt. % Cr alloys was investigated in 3.5% NaCl solution using cyclic potentiodynamic polarization (CPP and electrochemical impedance spectroscopy (EIS techniques. The alloys were fabricated using mechanical alloying (MA and heat induction sintering. When compared with the corrosion resistance of pure Al, the experimental results indicated that the addition of 10 wt. % Fe and 10 wt. % Fe-5 wt. % Cr to pure Al has resulted in an enhancement in the corrosion resistance of these newly fabricated alloys. The resistance to corrosion is due to enhanced microstructural stability along with the formation of stable oxide layer.

  13. Tensile Strength of the Al-9%Si Alloy Modified with Na, F and Cl Compounds

    Directory of Open Access Journals (Sweden)

    T. Lipiński

    2010-01-01

    Full Text Available The modification of the Al-9%Si alloy with the use of a complex modifier containing Na, F and Cl was investigated in the study. The modifier was composed of NaCl, Na3AlF6 and NaF compounds. The modifier and the liquid Al-Si alloy were kept in the crucible for 15 minutes. The modifier's effect relative to the weight of the processed alloy on its tensile strength was presented in graphic form. The results of the study indicate that the complex modifier altered the investigated properties of the eutectic Al-9%Si alloy.

  14. Corrosion behavior of an Al-6Mg-Sc-Zr alloy

    Institute of Scientific and Technical Information of China (English)

    XU Guangxing; TAO Binwu; LIU Jianhua; LI Songmei

    2005-01-01

    The corrosion behavior of an Al-6Mg-Sc-Zr alloy was studied and compared with that of an Al-6Mg-Zr alloy.The addition of scandium into the Al-6Mg-Zr alloy reduced the susceptibility to exfoliation corrosion. By using the constant load tensile method in a 3.5 wt.% NaCl solution, the resistance to SCC of the Al-6Mg-Sc-Zr alloy was higher than that of the Al-6Mg-Zr alloy. When the specimens were not applied with an anodic current, the Al-6Mg-Sc-Zr alloy was resistance to SCC and no brittle cracking was found on the fracture surface. When an anodic current was applied, the Al-6Mg-Sc-Zr alloy specimens failed as a result of accelerated corrosion rather than SCC. It was believed that the addition of scandium resulted in (Al3Sc, Zr) particles that greatly refmed grains and promoted the formation of homogeneous discontinuous distribution of β-phase in the alloy base, which much contributed to good corrosion resistance of the Al-6Mg-Sc-Zr alloy.

  15. Prediction of Hardness of the Zn-Al-Cu Alloys of Agreement by Composition in Weight

    Directory of Open Access Journals (Sweden)

    Villegas-Cárdenas José David

    2013-06-01

    Full Text Available Ten alloys Zn – Al – Cu were developed in two parts, in agreement to two zones presented in the isopleth diagrams (Villas et al., 1995. The percentage of Cu and Al was systematically varied. Subsequently, hardness measurements were performed. These measurements allowed establishing two equations that predict the hardness with an error lower than 5%. With these equations, it is possible to obtain alloys that replace Al base alloys by a Zn base alloy, having the same hardness. This implicates also the elimination of the volumetric change in the presence of ε phase.

  16. Study of δ-hydrides in Ti-2Al-2.5Zr and Ti-4Al-2V alloys

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The α alloy Ti-2Al-2.5Zr and near α alloy Ti-4Al-2V were hydrogenated to various levels. The morphology,orientation relation (OR), and habit plane of the hydrides were studied by means of transmission electron microscopy (TEM). It was found that in the two alloys most of the precipitates are δ-hydrides which have fcc structure with the lattice parameter a = 0.44 nm. Two basic orientation relationships and habit planes of the precipitates are determined. Twin structure was observed in both alloys.

  17. Electron-ion plasma modification of Al-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ivanov, Yurii, E-mail: yufi55@mail.ru [Institute of High-Current Electronics of the Siberian Branch of the Russian Academy of Sciences, 634055, Russia, Tomsk, 2/3 Akademicheskiy Ave (Russian Federation); National Research Tomsk State University, 634050, Russia, Tomsk, 36 Lenina Str (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050, Russia, Tomsk, 30 Lenina Str (Russian Federation); Rygina, Mariya, E-mail: l-7755me@mail.ru [National Research Tomsk Polytechnic University, Tomsk, 634050, Russia, Tomsk, 30 Lenina Str (Russian Federation); Petrikova, Elizaveta, E-mail: elizmarkova@yahoo.com; Krysina, Olga, E-mail: krysina-82@mail.ru; Teresov, Anton, E-mail: tad514@sibmail.com [Institute of High-Current Electronics of the Siberian Branch of the Russian Academy of Sciences, 634055, Russia, Tomsk, 2/3 Akademicheskiy Ave (Russian Federation); National Research Tomsk State University, 634050, Russia, Tomsk, 36 Lenina Str (Russian Federation); Ivanova, Olga, E-mail: ivaov@mail.ru; Ikonnikova, Irina, E-mail: irina-ikonnikova@yandex.ru [Tomsk State University of Architecture and Building, Tomsk, 634002, Russia, Tomsk, 2 Solyanaya Sq (Russian Federation)

    2016-01-15

    The paper reports on the study where we analyzed the surface structure and strength properties of coated Al alloys modified by electron-ion plasma treatment. The Al alloys were deposited with a thin (≈0.5 μm) TiCu film coating (TiCu-Al system) and with a hard TiCuN coating (TiCuN–AlSi system) on a TRIO vacuum setup in the plasma of low-pressure arc discharges. The temperature fields and phase transformations in the film–substrate system were estimated by numerical simulation in a wide range of electron energy densities (5–30 J/cm{sup 2}) and pulse durations (50–200 μs). The calculations allowed us to determine the threshold energy density and pulse duration at which the surface structure of the irradiated Al-based systems is transformed in a single-phase state (solid or liquid) and in a two-phase state (solid plus liquid). The elemental composition, defect structure, phase state, and lattice state in the modified surface layers were examined by optical, scanning, and transmission electron microscopy, and by X-ray diffraction analysis. The mechanical characteristics of the modified layers were studied by measuring the hardness and Young’s modulus. The tribological properties of the modified layers were analyzed by measuring the wear resistance and friction coefficient. It is shown that melting and subsequent high-rate crystallization of the TiCu–Al system makes possible a multiphase Al-based surface structure with the following characteristics: crystallite size ranging within micrometer, microhardness of more than 3 times that in the specimen bulk, and wear resistance ≈1.8 times higher compared to the initial material. Electron beam irradiation of the TiCuN–AlSi system allows fusion of the coating into the substrate, thus increasing the wear resistance of the material ≈2.2 times at a surface hardness of ∼14 GPa.

  18. Influences of Alloying Elements W, Mo, Cr and Nb on Retained Beta Phase in 47Al Based near γ-TiAl Alloys

    Institute of Scientific and Technical Information of China (English)

    Limin DONG; Rui YANG

    2003-01-01

    The influences of alloying elements W, Mo, Cr, and Nb on retainedβ phase in 47Al based near γ-TiAl alloys have been studied.The results reveal that the amount of retained β phase is increased by the addition of Cr, Mo, W in rising rank, although the distribution of β phase in Cr-bearing alloys is different from that of Mo- or W-bearing alloys. For Nb-doped alloys, no retained β was found even when 5 at. pct Nb was added. The as-cast microstructural features and the distribution of theβ phase in the different alloy families were compared and interpreted in terms of the different segregation behaviour of these elements in Ti.

  19. Corrosion Behavior of AlSi10Mg Alloy Produced by Additive Manufacturing (AM vs. Its Counterpart Gravity Cast Alloy

    Directory of Open Access Journals (Sweden)

    Avi Leon

    2016-06-01

    Full Text Available The attractiveness of additive manufacturing (AM relates to the ability of this technology to rapidly produce very complex components at affordable costs. However, the properties and corrosion behavior, in particular, of products produced by AM technology should at least match the properties obtained by conventional technologies. The present study aims at evaluating the corrosion behavior and corrosion fatigue endurance of AlSi10Mg alloy produced by selective laser melting (SLM in comparison with its conventional counterpart, gravity cast alloy. The results obtained indicate that the corrosion resistance of the printed and cast alloys was relatively similar, with a minor advantage to the printed alloy. The corrosion fatigue endurance of the printed alloy was relatively improved compared to the cast alloy. This was mainly attributed to the significant differences between the microstructure and defect characteristics of those two alloys.

  20. Deformation-driven catalysis of nanocrystallization in amorphous Al alloys

    Directory of Open Access Journals (Sweden)

    Rainer J. Hebert

    2016-10-01

    Full Text Available Nanocrystals develop in amorphous alloys usually during annealing treatments with growth- or nucleation-controlled mechanisms. An alternative processing route is intense deformation and nanocrystals have been shown to develop in shear bands during the deformation process. Some controversy surrounded the idea of adiabatic heating in shear bands during their genesis, but specific experiments have revealed that the formation of nanocrystals in shear bands has to be related to localized deformation rather than thermal effects. A much less debated issue has been the spatial distribution of deformation in the amorphous alloys during intense deformation. The current work examines the hypothesis that intense deformation affects the regions outside shear bands and even promotes nanocrystal formation in those regions upon annealing. Melt-spun amorphous Al88Y7Fe5 alloy was intensely cold rolled. Microcalorimeter measurements at 60 °C indicated a slight but observable growth of nanocrystals in shear bands over the annealing time of 10 days. When the cold-rolled samples were annealed at 210 °C for one hour, transmission electron images did not show any nanocrystals for as-spun ribbons, but nanocrystals developed outside shear bands for the cold rolled samples. X-ray analysis indicated an increase in intensity of the Al peaks following the 210 °C annealing while the as-spun sample remained “X-ray amorphous”. These experimental observations strongly suggest that cold rolling affects regions (i.e., spatial heterogeneities outside shear bands and stimulates the formation of nanocrystals during annealing treatments at temperatures well below the crystallization temperature of undeformed ribbons.

  1. Microstructure development in Al-Cu-Ag-Mg quaternary alloy

    Science.gov (United States)

    Zhou, Bin; Froyen, L.

    2012-01-01

    The solidification behaviour of multi-component and multi-phase systems has been largely investigated in binary and ternary alloys. In the present study, a quaternary model system is proposed based on the well known Al-Cu-Ag and Al-Cu-Mg ternary eutectic alloys. The quaternary eutectic composition and temperature were determined by EDS (Energy Dispersive Spectrometry) and DSC (Differential Scanning Calorimetry) analysis, respectively. The microstructure was then characterised by SEM (Scanning Electron Microscope). In the DSC experiments, two types of quaternary eutectics were determined according to their phase composition. For each type of eutectic, various microstructures were observed, which result in different eutectic compositions. Only one of the determined eutectic compositions was further studied by the controlled growth technique in a vertical Bridgeman type furnace. In the initial part of the directionally solidified sample, competing growth between two-phase dendrites and three-phase eutectics was obtained, which was later transformed to competing growth between three-phase and four-phase eutectics. Moreover, silver enrichment was measured at the solidification front, which is possibly caused by Ag sedimentation due to gravity and Ag rejection from dendritic and three-phase eutectic growth, and its accumulation at the solidification front.

  2. Directional solidification of Al-Cu-Ag alloy

    Energy Technology Data Exchange (ETDEWEB)

    Boeyuek, U.; Kaya, H. [Erciyes University, Department of Science Education, Education Faculty, Kayseri (Turkey); Marasli, N.; Keslioglu, K. [Erciyes University, Department of Physics, Faculty Arts and Sciences, Kayseri (Turkey); Cadirli, E. [Nigde University, Department of Physics, Faculty Arts and Sciences, Nigde (Turkey)

    2009-06-15

    Al-Cu-Ag alloy was prepared in a graphite crucible under a vacuum atmosphere. The samples were directionally solidified upwards under an argon atmosphere with different temperature gradients (G=3.99-8.79 K/mm), at a constant growth rate (V=8.30 {mu}m/s), and with different growth rates (V=1.83-498.25 {mu}m/s), at a constant gradient (G=8.79 K/mm) by using the Bridgman type directional solidification apparatus. The microstructure of Al-12.80-at.%-Cu-18.10-at.%-Ag alloy seems to be two fibrous and one lamellar structure. The interlamellar spacings ({lambda}) were measured from transverse sections of the samples. The dependence of interlamellar spacings ({lambda}) on the temperature gradient (G) and the growth rate (V) were determined by using linear regression analysis. According to these results it has been found that the value of {lambda} decreases with the increase of values of G and V. The values of {lambda} {sup 2}V were also determined by using the measured values of {lambda} and V. The experimental results were compared with two-phase growth from binary and ternary eutectic liquid. (orig.)

  3. Diffusional transport during the cyclic oxidation of gamma + beta, Ni-Cr-Al(Y, Zr) alloys

    Science.gov (United States)

    Nesbitt, J. A.; Heckel, R. W.

    1988-01-01

    The cyclic oxidation behavior of several cast gamma + beta, Ni-Cr-Al(Y, Zr) alloys and one low-pressure plasma spraying gamma + beta, Ni-Co-Cr-Al(Y) alloy was studied. Cyclic oxidation was found to result in a decreasing Al concentration at the oxide-metal interface due to a high rate of Al consumption coupled with oxide scale cracking and spalling. Diffusion paths plotted on the ternary phase diagram showed higher Ni concentrations with increasing cyclic oxidation exposures. The alloy with the highest rate of Al consumption and the highest Al content underwent breakaway oxidation following 500 1-hr cycles at 1200 C.

  4. Effects of high magnetic field on modification of Al-Si alloy

    Institute of Scientific and Technical Information of China (English)

    LIAN Feng; QI Feng; LI Ting-ju; HU Guo-bing

    2005-01-01

    Effects of high magnetic field on modification of Al-6 %Si hypoeutectic alloy, Ak-12.6%Si eutectic alloy and Al-18 % Si hypereutectic alloy were studied. For the Al-6 % Si alloy, it is found that the sample modified by Na salt does not lose efficacy after remelting under high magnetic field. For the Al-12.6%Si alloy, if the sample modi fied by Na-salt is kept at the temperature of modification reaction, high magnetic field can postpone the effective time of the modification. For Al-18%Si alloy modified by P-salt, the primary Si in solidified structure concentrates at the edge of the sample and eutectic Si appears in the center of the sample under the condition without high magnetic field, while the primary Si distributes evenly in the sample when the high magnetic field is imposed. It is thought that the high magnetic field restrains the convection of the melt.

  5. Thermodynamics-Based Computational Design of Al-Mg-Sc-Zr Alloys

    Science.gov (United States)

    Haidemenopoulos, G. N.; Katsamas, A. I.; Kamoutsi, H.

    2010-04-01

    Alloying additions of Sc and Zr raise the yield strength of Al-Mg alloys significantly. We have studied the effects of Sc and Zr on the grain refinement and recrystallization resistance of Al-Mg alloys with the aid of computational alloy thermodynamics. The grain refinement potential has been assessed by Scheil-Gulliver simulations of solidification paths, while the recrystallization resistance (Zener drag) has been assessed by calculation of the precipitation driving forces of the Al3Sc and Al3Zr intermetallics. Microstructural performance indices have been derived, used to rank several alloy composition variants, and finally select the variant with the best combination of grain refinement and recrystallization resistance. The method can be used, with certain limitations, for a thermodynamics-based design of Al-Mg and other alloy compositions.

  6. Numerical modelling of microstructure forming process for Al-Al3Fe eutectic alloy

    Institute of Scientific and Technical Information of China (English)

    李荣德; 周振平

    2003-01-01

    A self-adjusting model was presented on the basis of the effect of temperature gradient on eutectic growth and a curved solid/liquid interface. Finite differential method was adopted to solve the model. The average lamellar spacing of the Al-Al3Fe eutectic alloy and the content fields ahead of the solidifying interface under different growth rates were calculated. Directional solidification experiments were carried out in order to prove the modification of the modeling. The experimental results are in relatively good agreement with the calculations.

  7. Disorder in Al-li-cu and Al-mn-si icosahedral alloys.

    Science.gov (United States)

    Heiney, P A; Bancel, P A; Horn, P M; Jordan, J L; Laplaca, S; Angilello, J; Gayle, F W

    1987-10-30

    Faceted dendrites of icosahedral AL(6)Li(3)Cu have been studied by high-resolution x-ray scattering. The samples display long-range icosahedral symmetry both in their diffraction patterns and in their macroscopic morphology. Despite the appearance of well-defined facets, the samples have a high degree of atomic disorder. The Bragg peaks have symmetry-dependent shapes and widths that scale linearly with G perpendicular (phason momentum). The peak widths are surprisingly similar to those found in icosahedral Al-Mn-Si alloys in both their absolute magnitude and their dependence on G perpendicular. The origin of these features in models for the icosahedral phase is discussed.

  8. Effect of carburization on electrochemical corrosion behaviours of TiAl alloy

    Energy Technology Data Exchange (ETDEWEB)

    Liao, Cuijiao [State Key Laboratory for Powder Metallurgy, Central South University, Changsha, Hunan 410083 (China); Hunan University of Technology, Zhuzhou, Hunan 412000 (China); He, Yuehui, E-mail: yuehui@mail.csu.edu.cn [State Key Laboratory for Powder Metallurgy, Central South University, Changsha, Hunan 410083 (China); Yang, Junsheng; Nan, Bo; Liu, Xinli [State Key Laboratory for Powder Metallurgy, Central South University, Changsha, Hunan 410083 (China)

    2013-04-20

    Highlights: ► The functional complex ceramic phase Ti{sub 2}AlC was formed by pack carburizing. ► The anodic polarization curve of the carburized TiAl alloy shows a larger passivation interval (about 1.246 V). ► The polarization resistance of the carburized TiAl alloy is at least seventeen times higher, compared to the untreated TiAl alloy. ► The corroded surface of the carburized TiAl alloy was covered with passive film. -- Abstract: Electrochemical corrosion behaviours of the untreated and the carburized of Ti-46.5Al (mol %) alloy were investigated. X-ray diffractometry (XRD) and scanning electron microscopy (SEM) were applied to characterize the carburized layer. Potentiodynamic polarization curve, electrochemical impedance spectroscopy (EIS) and SEM morphology of the corroded surface were used to evaluate corrosion resistance of both carburized and untreated TiAl alloy in 1 mol/L HCl. The outer layer of the carburized TiAl alloy is a continuous Ti{sub 2}AlC scale. Polarization curve and electrochemical impedance spectroscopy (EIS) of the carburized TiAl alloy present a nobler corrosion potential, a more positive pitting potential and a higher polarization resistance, respectively, compared with the untreated sample. After anodic corrosion or immersion corrosion, a deposited layer can be observed on the surface of the carburized titanium aluminide alloy. By contrast, pitting and crevasse corrosion occur on the surface of the untreated TiAl alloy after anodic corrosion and some corrosion products and slight corrosion appear on the surface of the untreated TiAl alloy after immersion corrosion.

  9. Positive effect of hydrogen-induced vacancies on mechanical alloying of Fe and Al

    Energy Technology Data Exchange (ETDEWEB)

    Čížek, J., E-mail: jakub.cizek@mff.cuni.cz [Faculty of Mathematics and Physics, Charles University in Prague, V Holešovičkách 2, Prague 8 CZ-18000 (Czech Republic); Lukáč, F.; Procházka, I.; Vlček, M. [Faculty of Mathematics and Physics, Charles University in Prague, V Holešovičkách 2, Prague 8 CZ-18000 (Czech Republic); Jirásková, Y. [Institute of Physics of Materials, AS CR, Žižkova 22, CZ-616 62 Brno (Czech Republic); Švec, P.; Janičkovič, D. [Institute of Physics, Slovak Academy of Science, Dúbravská cesta 9, 84511 Bratislava (Slovakia)

    2015-04-25

    Highlights: • Fe{sub 82}Al{sub 18} nano-powders were prepared by ball milling and mechanical alloying. • Full mechanical alloying of Fe–Al was achieved using hydrogen atmosphere. • Hydrogen segregating at vacancies enhances vacancy concentration in Fe–Al. • Hydrogen-induced vacancies facilitate diffusion of Al atoms into Fe grains. • Nitrogen inhibits Fe–Al alloying by formation of a nitride layer on Fe grains. - Abstract: Nanocrystalline Fe{sub 82}Al{sub 18} powders were prepared by high energy ball milling in various atmospheres. Two preparation techniques were compared: (i) mechanical milling of pre-alloyed Fe{sub 82}Al{sub 18} pieces and (ii) mechanical alloying of pure Fe and Al powders. Single phase Fe{sub 82}Al{sub 18} nano-powder was formed by mechanical alloying in H{sub 2} atmosphere while milling in N{sub 2} or air environment suppressed mechanical alloying due to passivation of Fe surfaces. Positron annihilation spectroscopy revealed that mechanical alloying of Fe and Al in H{sub 2} atmosphere is mediated by hydrogen-induced vacancies.

  10. Study on Mg/Al Weld Seam Based on Zn–Mg–Al Ternary Alloy

    Directory of Open Access Journals (Sweden)

    Liming Liu

    2014-02-01

    Full Text Available Based on the idea of alloying welding seams, a series of Zn–xAl filler metals was calculated and designed for joining Mg/Al dissimilar metals by gas tungsten arc (GTA welding. An infrared thermography system was used to measure the temperature of the welding pool during the welding process to investigate the solidification process. It was found that the mechanical properties of the welded joints were improved with the increasing of the Al content in the Zn–xAl filler metals, and when Zn–30Al was used as the filler metal, the ultimate tensile strength could reach a maximum of 120 MPa. The reason for the average tensile strength of the joint increasing was that the weak zone of the joint using Zn–30Al filler metal was generated primarily by α-Al instead of MgZn2. When Zn–40Al was used as the filler metal, a new transition zone, about 20 μm-wide, appeared in the edge of the fusion zone near the Mg base metal. Due to the transition zones consisting of MgZn2- and Al-based solid solution, the mechanical property of the joints was deteriorated.

  11. Nanocrystalline Al-based alloys - lightweight materials with attractive mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Latuch, J; Cieslak, G; Dimitrov, H; Krasnowski, M; Kulik, T, E-mail: takulik@rekt.pw.edu.p [Warsaw University of Technology, Faculty of Materials Science and Engineering, Woloska 141, 02-507 Warsaw (Poland)

    2009-01-01

    In this study, several ways of bulk nanocrystalline Al-based alloys' production by high-pressure compaction of powders were explored. The effect of chemical composition and compaction parameters on the structure, quality and mechanical properties of the bulk samples was studied. Bulk nanocrystalline Al-Mm-Ni-(Fe,Co) alloys were prepared by ball-milling of amorphous ribbons followed by consolidation. The maximum microhardness (540 HV0.1) was achieved for the samples compacted at 275 deg. C under 7.7 GPa (which resulted in an amorphous bulk) and nanocrystallised at 235 deg. C for 20 min. Another group of the produced materials were bulk nanocrystalline Al-Si-(Ni,Fe)-Mm alloys obtained by ball-milling of nanocrystalline ribbons and consolidation. The hardness of these samples achieved the value five times higher (350HV) than that of commercial 4xxx series Al alloys. Nanocrystalline Al-based alloys were also prepared by mechanical alloying followed by hot-pressing. In this group of materials, there were Al-Fe alloys containing 50-85 at.% of Al and ternary or quaternary Al-Fe-(Ti, Si, Ni, Mg, B) alloys. Microhardness of these alloys was in the range of 613 - 1235 HV0.2, depending on the composition.

  12. Grain Coarsening Behavior of Mg-Al Alloys with Mischmetal Addition

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Small addition of mischmetal (MM) into aluminum alloys can lead to grain refinement. However, it is still uncertain whether the same effect applies to Mg-Al alloys. This work indicated that small amount of mischmetal addition ranging from 0.1% to 1.2% (mass fraction) did not cause grain refinement in Mg-Al alloys. On the contrary, they tended to coarsen the grains. When added into Mg-Al alloys, MM reacted preferentially with Al to form Al11MM3 phase. As Al11MM3 phase mainly distributed within α-Mg grains than at grain boundaries, it had little effect in restricting grain growth. In addition, MM reacted with Al8(Mn, Fe)5 or ε-AlMn particles to form Al-MM-Mn compounds, thus it reduced the amount of heterogeneous nuclei in the melt and resulted in remarkable grain coarsening.

  13. Study of thermodynamic properties of Np-Al alloys in molten LiCl-KCl eutectic

    Energy Technology Data Exchange (ETDEWEB)

    Mendes, E.; Soucek, P.; Malmbeck, R.; Glatz, J. P. [Institute for Transuranium Elements, Karlsruhe (Germany); Caravaca, C. [CIEMAT, DE/DFN/URAA, Madrid (Spain)

    2008-08-15

    This work is focused on chemical characterisation and determination of thermodynamic properties of Np-Al alloys. The alloys are formed on a solid Al electrode during Np electrodeposition in molten LiCl-KCl Eutectic. Open circuit potential measurements, after small depositions of Np metal onto the Al electrode were used to determine thermodynamic properties of the Np-Al alloys formed (G, H, S, activity of Np in Al) by an e.m.f. method. Galvanostatic electrolyses were carried out on an Al plates. Stable Np-Al deposit was obtained and identified, by XRD analysis, as a mixture NpAl{sub 3} and NpAl{sub 4} alloys.

  14. Formation Mechanisms of Alloying Element Nitrides in Recrystallized and Deformed Ferritic Fe-Cr-Al Alloy

    Science.gov (United States)

    Akhlaghi, Maryam; Meka, Sai Ramudu; Jägle, Eric A.; Kurz, Silke J. B.; Bischoff, Ewald; Mittemeijer, Eric J.

    2016-09-01

    The effect of the initial microstructure (recrystallized or cold-rolled) on the nitride precipitation process upon gaseous nitriding of ternary Fe-4.3 at. pct Cr-8.1 at. pct Al alloy was investigated at 723 K (450 °C) employing X-ray diffraction (XRD) analyses, transmission electron microscopy (TEM), atom probe tomography (APT), and electron probe microanalysis (EPMA). In recrystallized Fe-Cr-Al specimens, one type of nitride develops: ternary, cubic, NaCl-type mixed Cr1- x Al x N. In cold-rolled Fe-Cr-Al specimens, precipitation of two types of nitrides occurs: ternary, cubic, NaCl-type mixed Cr1- x Al x N and binary, cubic, NaCl-type AlN. By theoretical analysis, it was shown that for the recrystallized specimens an energy barrier for the nucleation of mixed Cr1- x Al x N exists, whereas in the cold-rolled specimens no such energy barriers for the development of mixed Cr1- x Al x N and of binary, cubic AlN occur. The additional development of the cubic AlN in the cold-rolled microstructure could be ascribed to the preferred heterogeneous nucleation of cubic AlN on dislocations. The nitrogen concentration-depth profile of the cold-rolled specimen shows a stepped nature upon prolonged nitriding as a consequence of instantaneous nucleation of nitride upon arrival of nitrogen and nitride growth rate-limited by nitrogen transport through the thickening nitrided zone.

  15. Elastic Modulus Measurement of ORNL ATF FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Thompson, Zachary T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-10-01

    Elastic modulus and Poisson’s ratio for a number of wrought FeCrAl alloys, intended for accident tolerant fuel cladding application, are determined via resonant ultrasonic spectroscopy. The results are reported as a function of temperature from room temperature to 850°C. The wrought alloys were in the fully annealed and unirradiated state. The elastic modulus for the wrought FeCrAl alloys is at least twice that of Zr-based alloys over the temperature range of this study. The Poisson’s ratio of the alloys was 0.28 on average and increased very slightly with increasing temperature.

  16. Corrosion of Mechanically Alloyed Nanostructured FeAl Intermetallic Powders

    Directory of Open Access Journals (Sweden)

    A. Torres-Islas

    2012-01-01

    Full Text Available The corrosion behavior of the Fe40Al60 nanostructured intermetallic composition was studied using electrochemical impedance spectroscopy (EIS and linear polarization resistance (LPR techniques with an innovative electrochemical cell arrangement. The Fe40Al60 (% at intermetallic composition was obtained by mechanical alloying using elemental powders of Fe (99.99% and Al (99.99%. All electrochemical testing was carried out in Fe40Al60 particles that were in water with different pH values. Temperature and test time were also varied. The experimental data was analyzed as an indicator of the monitoring of the particle corrosion current density icorr. Different oxide types that were formed at surface particle were found. These oxides promote two types of surface corrosion mechanisms: (i diffusion and (ii charge transfer mechanisms, which are a function of icorr behavior of the solution, pH, temperature, and test time. The intermetallic was characterized before and after each test by transmission electron microscopy. Furthermore, the results show that at the surface particles uniform corrosion takes place. These results confirm that it is possible to sense the nanoparticle corrosion behavior by EIS and LPR conventional electrochemical techniques.

  17. On the electrochemical formation of Pu-Al alloys in molten LiCl-KCl

    Science.gov (United States)

    Mendes, E.; Malmbeck, R.; Nourry, C.; Souček, P.; Glatz, J.-P.

    2012-01-01

    Properties of Pu-Al alloys were investigated in connection with development of pyrochemical methods for reprocessing of spent nuclear fuel. Electroseparation techniques in molten LiCl-KCl are being developed in ITU to group-selectively recover actinides from the mixture with fission products. In the process, actinides are electrochemically reduced on solid aluminium cathodes, forming solid actinide-aluminium alloys. This article is focused on electro-chemical characterisation of Pu-Al alloys in molten LiCl-KCl, on electrodeposition of Pu on solid Al electrodes and on determination of chemical composition and structure of the formed alloys. Cyclic voltammetry and chronopotentiometry were used to study Pu-Al alloys in the temperature range 400-550 °C. Pu is reduced to metal in one reduction step Pu 3+/Pu 0 on an inert W electrode. On a reactive Al electrode, the reduction of Pu 3+ to Pu 0 occurs at a more positive potential due to formation of Pu-Al alloys. The open circuit potential technique was used to identify the alloys formed. Stable deposits were obtained by potentiostatic electrolyses of LiCl-KCl-PuCl 3 melts on Al plates. XRD and SEM-EDX analyses were used to characterise the alloys, which were composed mainly of PuAl 4 with some PuAl 3. In addition, the preparation of PuCl 3 containing salt by carbochlorination of PuO 2 is described.

  18. Corrosion behavior of CuCrNiAl alloy in HCl solutions

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The corrosion behavior of a CuCrNiAl alloy in HCl solutions was studied by means of metallograph, XRD, SEM/EDX and TEM methods. The results show that in low concentration of HCl solutions, Cu of CuCrNiAl alloy is more easily subject to corrsion than Cr; the dechromisation of the CuCrNiAl alloy occurs at a certain concentration of HCl solutions, at the same time Al of CuCrNiAl alloy is subject to corrosion also. The dechromisation corrosion occurs initially at the interface between Cr phase and Cu phase, then it gradually extends Cr phase until Cr phase is dissolved completely. It is also revealed that the tendency of dechromisaion of the CuCrNiAl alloy increases with the increase in concentration and temperature of HCl solutions.

  19. Effect of Low Diffusion Coefficient on Eutectic Instability of Al-25 wt%Sm Alloy

    Institute of Scientific and Technical Information of China (English)

    WANG Nan

    2008-01-01

    Diffusion coefficient decides the solute diffusion length and is a critical parameter in the selection of microstructure scales and in governing microstructure transitions. Al-25 wt% Sm alloy is selected to reveal the impact of low diffusion coefficient on the eutectic instability, and the results are compared with those of Al-Cu alloys.Laser remelting experiments are performed and the transition growth velocity from eutectic to α-Al dendrite is examined. Compared with Al-Cu alloys, the eutectic instability takes place at a velocity more than one order of magnitude smaller. The theoretical calculation by the Trivedi-Magnin- Kurz (TMK) model also predicts that the eutectic will become instable at smaller growth velocity for Al-Sm alloy than Al-Cu alloy, which is ascribed to the low diffusion coefficient.

  20. Density of liquid NiCoAlCr quarternary alloys measured by modified sessile drop method

    Institute of Scientific and Technical Information of China (English)

    FANG Liang; ZHANG Shu-fang; XIAO Feng; YANG Ling-chuan; DONG Jian-xin; CAO Chun-lan; TAO Zai-nan; K. MUKAI

    2006-01-01

    The densities of liquid NiCoAlCr quaternary alloys with a fixed molar ratio of Ni to Co to Al (x(Ni)-x(Co)-x(Al)≈73-12-15) which is close to the average value of the commercial Ni-based superalloys TMS75, INCO713, CM247LC and CMSX-4, and the mass fraction of chromium changes from 0 to 9% were measured by a modified sessile drop method. It is found that with increasing temperature and chromium concentration in the alloys, the densities of the liquid NiCoAlCr quaternary alloys decrease, whereas the molar volume of the liquid NiCoAlCr quaternary alloys increases. And the liquid densities of NiCoAlCr quaternary alloys calculated from the partial molar volumes of nickel, cobalt, aluminum and chromium in the corresponding Ni-bases binary alloys are in good agreement with the experimental ones, i.e. within the error tolerance range the densities of the liquid Ni-based multi-component alloys can be predicted from the partial volumes of elements in Ni-based binary alloys in liquid state. The molar volume of liquid NiCoAlCr binary alloy shows a negative deviation from the ideal linear mixing and the deviation changes small with the increase of chromium concentration at the same temperature.

  1. Formation Processes of Nanocomposite Strengthening Particles in Rapidly Quenched Al-Sc-Zr Alloys

    Directory of Open Access Journals (Sweden)

    A.V. Kotko

    2012-03-01

    Full Text Available Decomposition processes of supersaturated solid solution of aluminium alloys alloyed with Sc and Zr have been studied in the work. The binary hypereutectic Al-Sc alloys, hyperperitectic Al-Zr alloys and ternary Al-Sc-Zr alloys were chosen. Alloys were obtained by the melt-spinning. Melts were quenched from temperatures of Т = 1000 C and Т = 1400 ºC. The study of the structure of rapidly solidifyed binary Al alloys alloyed with Sc and Zr showed that the crystallization of anomalously supersaturated solid solution (Tquen. = 1400 ºC or the crystallization with the formation of "fan" structure (Tquen. = 1000 ºC are possible depending on the quenching temperature of the melt. The decomposition of anomalously supersaturated solid solution is continuous, with the precipitation of nano-sized spherical Al3X (X-Sc, Zr particles of L12-ordered phase which is isomorphous to matrix. It was found that the loss of thermal stability of Al-Sc alloys is due to the loss of coherence of the strengthening Al3Sc phase. In Al-Zr alloys the loss of strength is due to the formation of a stable tetragonal DO23-ordered A13Zr phase. After co-alloying of Al by Sc and Zr a bimodal grained structure was observed for the hypereutectic ternary alloy (Tquen. = 400ºC. Nano-sized grains of 50-60 nm were present on the boundaries of 1-2 µm large-sized grains. TEM shows the formation of nanocomposite Al3Zr/Al3Sc particles. The formation of Al3Zr shell changes the nature of the interfacial fit of the particle with the matrix and slows down the decomposition during the coalescence. Ternary Al-Sc-Zr alloys have significantly higher thermal stability during aging as compared to binary Al-Sc and Al-Zr alloys. Decomposition processes of supersaturated solid solution of aluminium alloys alloyed with Sc and Zr have been studied in the work. The binary hypereutectic Al-Sc alloys, hyperperitectic Al-Zr alloys and ternary Al-Sc-Zr alloys were chosen. Alloys were

  2. Development of powder metallurgy Al alloys for high temperature aircraft structural applications, phase 2

    Science.gov (United States)

    Chellman, D. J.

    1982-01-01

    In this continuing study, the development of mechanically alloyed heat resistant aluminum alloys for aircraft were studied to develop higher strength targets and higher service temperatures. The use of higher alloy additions to MA Al-Fe-Co alloys, employment of prealloyed starting materials, and higher extrusion temperatures were investigated. While the MA Al-Fe-Co alloys exhibited good retention of strength and ductility properties at elevated temperatures and excellent stability of properties after 1000 hour exposure at elevated temperatures, a sensitivity of this system to low extrusion strain rates adversely affected the level of strength achieved. MA alloys in the Al-Li family showed excellent notched toughness and property stability after long time exposures at elevated temperatures. A loss of Li during processing and the higher extrusion temperature 482 K (900 F) resulted in low mechanical strengths. Subsequent hot and cold working of the MA Al-Li had only a mild influence on properties.

  3. Effect of precipitation on elastic modulus of Al-Zn-Mg-Cu-Li alloys

    Institute of Scientific and Technical Information of China (English)

    ZHAO Zhong-kui; ZHOU Tie-tao; LIU Pei-ying; LI Huan-xi; CHEN Chang-qi

    2006-01-01

    Al-5.6Zn-3.0Mg-1.6Cu-1.1Li-0.24Cr alloys and Al-8.0Zn-2.4Mg-2.4Cu-1.1Li-0.18Zr alloys (mass fraction, %) were aged by different processes. The microstructure and mechanical properties were determined by transmission electron microscopy(TEM),tensile test and Vicker's hardness test. The experimental results show that the most signified hardening is obtained by double-ageing or multi-ageing for the Al-Zn-Mg-Cu-Li alloys. The yield strength and the elastic modulus of the Li-containing alloys have relationships with ageing processes. The elastic modulus of Li-containing alloys decreases with the increment of precipitates though it is higher than that of Al-Zn-Mg-Cu alloy.

  4. Temperature Effects on the Tensile Properties of Precipitation-Hardened Al-Mg-Cu-Si Alloys

    Directory of Open Access Journals (Sweden)

    J.B. Ferguson

    2016-02-01

    Full Text Available Because the mechanical performance of precipitation-hardened alloys can be significantly altered with temperature changes, understanding and predicting the effects of temperatures on various mechanical properties for these alloys are important. In the present work, an analytical model has been developed to predict the elastic modulus, the yield stress, the failure stress, and the failure strain taking into consideration the effect of temperatures for precipitation-hardenable Al-Mg-Cu-Si Alloys (Al-A319 alloys. In addition, other important mechanical properties of Al-A319 alloys including the strain hardening exponent, the strength coefficient, and the ductility parameter can be estimated using the current model. It is demonstrated that the prediction results based on the proposed model are in good agreement with those obtained experimentally in Al-A319 alloys in the as-cast condition and after W and T7 heat treatments.

  5. Effect of electric field on the activity and quenching structure of liquid Cu-Al alloys

    Institute of Scientific and Technical Information of China (English)

    Fajun Guo; Lingzhen Li; Yanbing Zong; Daqiang Cang; Wen Pan; Jun Zhang

    2005-01-01

    The activity coefficient of Al in molten Cu decreases with the increasing of electric current applied to the liquid alloy of Cu-0.2wt%Al. To investigate the mechanism, the quenching experimental results of the liquid Al-Cu alloy show that there is a remarkable change in structure, in which the solute congregates along the current direction especially for DC current. The mechanism of the activity coefficient change of Al in molten Cu-0.2wt%Al alloy treated by electrical field was discussed. Further, the results also provide an evidence for the short-range-ordered liquid metal.

  6. A TECHNIQUE FOR IMPROVING THE TOUGHNESS OF Al-Li POWDER METALLURGY ALLOYS

    OpenAIRE

    1987-01-01

    A technique has been developed for increasing the toughness of Al-Li products made by powder metallurgy. The technique which involves the addition of unalloyed aluminum powder to Al-Li powder before compaction was evaluated with Al-Li-Cu-Mg-Zr alloys (Al 8090), and Al-Li-Zn-Cu-Mg-Zr and Al-Li-Mg-Si-Cr alloys . The addition of 15% aluminum to Al 8090 aged at 422K for 40 h produced an increase in impact toughness of 215% at the expense of a drop in yield strength of 11%. The Al-Li-Mg-Si-Cr allo...

  7. A sulfur segregation study of PWA 1480, NiCrAl, and NiAl alloys

    Science.gov (United States)

    Jayne, D. T.; Smialek, J. L.

    1993-01-01

    Some nickel based superalloys show reduced oxidation resistance from the lack of an adherent oxide layer during high temperature cyclic oxidation. The segregation of sulfur to the oxide-metal interface is believed to effect oxide adhesion, since low sulfur alloys exhibit enhanced adhesion. X ray Photoelectron Spectroscopy (XPS) was combined with an in situ sample heater to measure sulfur segregation in NiCrAl, PWA 1480, and NiAl alloys. The polished samples with a 1.5 to 2.5 nm (native) oxide were heated from 650 to 1100 C with hold times up to 6 hr. The sulfur concentration was plotted as a function of temperature versus time at temperature. One NiCrAl sulfur study was performed on the same casting used by Browning to establish a base line between previous Auger Electron Spectroscopy (AES) results and the XPS results of this study. Sulfur surface segregation was similar for PWA 1480 and NiCrAl and reached a maximum of 30 at% at 800 to 850 C. Above 900 C the sulfur surface concentration decreased to about 3 at% at 1100 C. These results are contrasted to the minimal segregation observed for low sulfur hydrogen annealed materials which exhibit improved scale adhesion.

  8. Thermal Exposure Effects on Properties of Al-Li Alloy Plate Products

    Science.gov (United States)

    Shah, Sandeep; Wells, Douglas; Wagner, John; Babel, Henry

    2003-01-01

    The objective of this viewgraph representation is to evaluate the effects of thermal exposure on the mechanical properties of both production mature and developmental Al-Li alloys. The researchers find for these alloys, the data clearly shows that there is no deficit in mechanical properties at lower exposure temperatures in some cases, and a signficant deficit in mechanical properties at higher exposure temperatures in all cases. Topics considered include: Al-Li alloys composition, key characteristics of Al-Li alloys and thermal exposure matrix.

  9. Microstructural properties and cavitation behavior of hypereutectic Al-Si alloy obtained by rheocasting process

    OpenAIRE

    Ćosić, Milena; Dojčinović, Marina; Aćimović-Pavlović, Zagorka

    2014-01-01

    The purpose of this study was to investigate possible application of AlSi alloy produced by rheocasting process in cavitation conditions. A rheocasting process was used to refine the as cast microstructure and improve the mechanical properties of Al18wt%Si alloy. Mechanical stirring was applied to the melt for different stirring time: 60,120,180s at different temperatures below the liquidus temperature of the alloy, using different stirring speed values, before pouring into a metallic mould. ...

  10. Silicon spheroidization treatment of thixoformed Al-Si-Mg alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ogris, E.; Uggowitzer, P.J. [Eidgenoessische Technische Hochschule, Zurich (Switzerland). Inst. of Metallurgy; Luechinger, H. [SAG-Aluminium Lend GmbH und Co KG and THIXALLOY trademark Components GmbH und Co KG, Lend (Austria)

    2002-07-01

    Al-Si-Mg alloys are commonly used in the automobile industry because of their outstanding mechanical properties and corrosion resistance. The need of lighter and safer cars is the driving force behind research in the area of high strength light metal safety part applications. The strength level can be tuned by varying the amount of alloyed magnesium. Usually if strength is increased, ductility will decrease. Following the demands of the automotive industry, safety parts should have a minimum fracture elongation of 15% and a minimum yield strength of 150 MPa. The huge hurdle is the 15% fracture elongation which can not be reached by sand or die casting, but some relatively new alternative casting technologies, like Thioxocasting or New Rheocasting, yield encouraging ductility values. Recent research activity has focused on increasing strength and ductility, but so far the results have not yet been satisfying. This paper presents investigations on the spheroidization process of eutectic silicon and its positive effect on mechanical properties. It is shown that the spheroidization process is already finished after minutes of exposure to heat treatment. Metallographical and quantitative microstructural analysis is used to describe the growth and spheroidization process of the silicon crystals. Specimens of THIXALLOY trademark 630 (A356) thixocast components were heat treated for varied periods of time, aged and tested. Results show amazing improvements of ductility and strength in comparison to the as cast state. Maximum values of 18% fracture elongation and 230 MPa yield strength are reached. (orig.)

  11. Variations of properties across plate thickness for Al alloy 7010

    Institute of Scientific and Technical Information of China (English)

    M. Salazar-Guapuriche; Y. Y. Zhao; A. Pitman; A. Greene

    2005-01-01

    The variations of electrical conductivity and hardness across the thickness of an Al alloy 7010 plate under the temper condition T7651 were investigated. The electrical conductivity and hardness respond in a reciprocal manner. Cross-sectional slices of the plate subjected to re-solutionising/natural ageing and re-solutionising/artificial ageing show the similar tendencies in property changes as in the as-收稿日期 raw material. This clearly suggests that the property inhomogeneity across the plate thickness is inherent of the manufacturing route. The differences in properties through the plate thickness are due to the changes in the concentrations of the strengthening alloying elements in the solid solution and the associated changes in microstructure;these are believed to be mainly due to the nature of plate solidification and prolonged high temperature during the rolling operation. The combination of electrical conductivity and hardness can be used as an integral quality property indicator for assessing inhomogeneity of thick products.

  12. Structure and mechanical properties of nanostructured Al-0.3%Cu alloy

    DEFF Research Database (Denmark)

    Wakeel, Aneela; Huang, Tianlin; Wu, Guilin;

    2014-01-01

    An Al-0.3%Cu alloy has been produced using extremely high purity (99.9996%) Al and OFHC Cu.The alloy was cold rolled to 98% thickness reduction, forming a stable lamellar structure that has a lamellar boundary spacing of about 200nm and a tensile strength of 225MPa. During recovery annealing...

  13. Facile synthesis of dendritic Cu by electroless reaction of Cu-Al alloys in multiphase solution

    Science.gov (United States)

    Wang, Ying; Liang, Shuhua; Yang, Qing; Wang, Xianhui

    2016-11-01

    Two-dimensional nano- or micro-scale fractal dendritic coppers (FDCs) were synthesized by electroless immersing of Cu-Al alloys in hydrochloric acid solution containing copper chloride without any assistance of template or surfactant. The FDC size increases with the increase of Al content in Cu-Al alloys immersed in CuCl2 + HCl solution. Compared to Cu40Al60 and Cu45Al55 alloys, the FDC shows hierarchical distribution and homogeneous structures using Cu17Al83 alloy as the starting alloy. The growth direction of the FDC is , and all angles between the trunks and branches are 60°. Nanoscale Cu2O was found at the edge of FDC. Interestingly, nanoporous copper (NPC) can also be obtained through Cu17Al83 alloy. Studies showed that the formation of FDC depended on two key factors: the potential difference between CuAl2 intermetallic and α-Al phase of dual-phase Cu-Al alloys; a replacement reaction that usually occurs in multiphase solution. The electrochemical experiment further proved that the multi-branch dendritic structure is very beneficial to the proton transfer in the process of catalyzing methanol.

  14. Precipitation Hardening and Statistical Modeling of the Aging Parameters and Alloy Compositions in Al-Cu-Mg-Ag Alloys

    Science.gov (United States)

    Al-Obaisi, A. M.; El-Danaf, E. A.; Ragab, A. E.; Soliman, M. S.

    2016-06-01

    The addition of Ag to Al-Cu-Mg systems has been proposed to replace the existing high-strength 2xxx and 7xxx Al alloys. The aged Al-Cu-Mg-Ag alloys exhibited promising properties, due to special type of precipitates named Ω, which cooperate with other precipitates to enhance the mechanical properties significantly. In the present investigation, the effect of changing percentages of alloying elements, aging time, and aging temperature on the hardness values was studied based on a factorial design. According to this design of experiments (DOE)—23 factorial design, eight alloys were cast and hot rolled, where (Cu, Mg, and Ag) were added to aluminum with two different levels for each alloying element. These alloys were aged at different temperatures (160, 190, and 220 °C) over a wide range of time intervals from 10 min. to 64 h. The resulting hardness data were used as an input for Minitab software to model and relate the process variables with hardness through a regression analysis. Modifying the alloying elements' weight percentages to the high level enhanced the hardness of the alloy with about 40% as compared to the alloy containing the low level of all alloying elements. Through analysis of variance (ANOVA), it was figured out that altering the fraction of Cu had the greatest effect on the hardness values with a contribution of about 49%. Also, second-level interaction terms had about 21% of impact on the hardness values. Aging time, quadratic terms, and third-level interaction terms had almost the same level of influence on hardness values (about 10% contribution). Furthermore, the results have shown that small addition of Mg and Ag was enough to improve the mechanical properties of the alloy significantly. The statistical model formulated interpreted about 80% of the variation in hardness values.

  15. Wetting of polycrystalline SiC by molten Al and Al-Si alloys

    Science.gov (United States)

    Cong, Xiao-Shuang; Shen, Ping; Wang, Yi; Jiang, Qichuan

    2014-10-01

    The wetting of α-SiC by molten Al and Al-Si alloys was investigated using a dispensed sessile drop method in a high vacuum. In the Al-SiC system, representative wetting stages were identified. The liquid spreading was initially controlled by the deoxidation of the SiC surface and then by the formation of Al4C3 at the interface. The intrinsic contact angle for molten Al on the polycrystalline α-SiC surface was suggested to be lower than 90̊ provided that the oxide films covering the Al and SiC surfaces were removed, i.e., the system is partial wetting in nature. An increase in the Si concentration in liquid Al weakened the interfacial reaction but improved the final wettability. The role of the Si addition on the wetting was presumably attributed to its segregation at the interface and the formation of strong chemical bonds with the SiC surface.

  16. Solidification of hypermonotectic Al-In alloys under microgravity conditions

    Science.gov (United States)

    Potard, C.

    1982-01-01

    Four samples of the Al-In system having monotectic and hypermonotectic compositions that were solidified under microgravity during the NASA-SPAR IX flight of January 20, 1981, are considered. The experimental thermal and physicochemical conditions that were actually achieved are analyzed. Radiographic and metallographic observations of the samples reveal a nonregular dispersed primary phase inside the monotectic matrix. These observations are discussed in relation to capillarity and solidification aspects. A key finding is the preservation of a certain degree of dispersion of the indium primary phase. This result differs fundamentally from the results obtained under microgravity conditions on the same system and compositions (Gelles and Markworth, 1980; Alborn and Loehberg, 1979). The results are seen as clearly establishing that the space environment can be used to obtain dispersed structures from hypermonotectic alloys.

  17. Fracture toughness of an Al-Li-Cu-In alloy

    Science.gov (United States)

    Wagner, John A.; Gangloff, Richard P.

    1992-01-01

    The crack initiation and growth fracture toughness of select AL-Li-Cu alloy variants are characterized and elucidated. Conventionally processed plates form large DC cast ingots are investigated to eliminate the variation in microstructure associated with laboratory scale and SPF-processed material. Fracture resistance is characterized using the J-integral method to establish crack initiation and growth behavior at 25 and -185 C. It is shown that state-of-the-art 2090-T81 has superior toughness compared to 2090 + In-T6 at both test temperatures, with the low toughness of 2090 + In-T6 associated with intersubgranular fracture attributed to a high density of subboundary precipitates.

  18. Elastocaloric effect in CuAlZn and CuAlMn shape memory alloys under compression.

    Science.gov (United States)

    Qian, Suxin; Geng, Yunlong; Wang, Yi; Pillsbury, Thomas E; Hada, Yoshiharu; Yamaguchi, Yuki; Fujimoto, Kenjiro; Hwang, Yunho; Radermacher, Reinhard; Cui, Jun; Yuki, Yoji; Toyotake, Koutaro; Takeuchi, Ichiro

    2016-08-13

    This paper reports the elastocaloric effect of two Cu-based shape memory alloys: Cu68Al16Zn16 (CuAlZn) and Cu73Al15Mn12 (CuAlMn), under compression at ambient temperature. The compression tests were conducted at two different rates to approach isothermal and adiabatic conditions. Upon unloading at a strain rate of 0.1 s(-1) (adiabatic condition) from 4% strain, the highest adiabatic temperature changes (ΔTad) of 4.0 K for CuAlZn and 3.9 K for CuAlMn were obtained. The maximum stress and hysteresis at each strain were compared. The stress at the maximum recoverable strain of 4.0% for CuAlMn was 120 MPa, which is 70% smaller than that of CuAlZn. A smaller hysteresis for the CuAlMn alloy was also obtained, about 70% less compared with the CuAlZn alloy. The latent heat, determined by differential scanning calorimetry, was 4.3 J g(-1) for the CuAlZn alloy and 5.0 J g(-1) for the CuAlMn alloy. Potential coefficients of performance (COPmat) for these two alloys were calculated based on their physical properties of measured latent heat and hysteresis, and a COPmat of approximately 13.3 for CuAlMn was obtained.This article is part of the themed issue 'Taking the temperature of phase transitions in cool materials'.

  19. Fracture behavior of DO3-ordered Fe-Al alloy with V addition

    Institute of Scientific and Technical Information of China (English)

    楼白杨; 鲁聪达; 金杰; 杨继隆

    2003-01-01

    The fracture behaviors of DO3-ordered Fe-28Al alloys with or without V addition were studied. The results show that addition of element V into Fe-Al alloy can improve the mechanical properties of the alloy. Contrasted with transgranular fracture of Fe3Al alloy at room temperature, the Fe3Al containing V has intergranular and transgranular cleavage mixed fracture mode. The theoretical calculation conforms that V addition could increase cleavage strength of Fe3Al alloy from 98.405 7 kJ/mol to 173.144 5 kJ/mol in 〈111〉 direction and from 29.660 4 kJ/mol to 47.673 0 kJ/mol in 〈100〉 direction.

  20. Utilizing various test methods to study the stress corrosion behavior of Al-Li-Cu alloys

    Science.gov (United States)

    Pizzo, P. P.; Galvin, R. P.; Nelson, H. G.

    1984-01-01

    Recently, much attention has been given to aluminum-lithium alloys because of rather substantial specific-strength and specific-stiffness advantages offered over commercial 2000and 7000-series aluminum alloys. An obstacle to Al-Li alloy development has been inherent limited ductility. In order to obtain a more refined microstructure, powder metallurgy (P/M) has been employed in alloy development programs. As stress corrosion (SC) of high-strength aluminum alloys has been a major problem in the aircraft industry, the possibility of an employment of Al-Li alloys has been considered, taking into account a use of Al-Li-Cu alloys. Attention is given to a research program concerned with the evaluation of the relative SC resistance of two P/M processed Al-Li-Cu alloys. The behavior of the alloys, with and without an addition of magnesium, was studied with the aid of three test methods. The susceptibility to SC was found to depend on the microstructure of the alloys.

  1. Homogenization and Recrystallization of Al-6Mg Alloys with and without Sc and Zr

    Institute of Scientific and Technical Information of China (English)

    姜锋; 尹志民; 黄伯云; 贺跃辉; 陈苏里

    2004-01-01

    Plates of Al-6Mg alloys with and without scandium were prepared by semi-continuous cast, homogenization, hot-rolled, cold-rolled and annealing. Based on studying of effects of temperature and time on hardness and conductivity during homogenization, it was found that homogenization of ingot with Sc and Zr can result in dispersion strengthening. Recrystallization temperature of alloys was studied by hardness method and optical metallographic method. Staring recrystallization temperature of Al-6Mg alloys with Sc and Zr is 375 ℃, increasing by 150 ℃ than Al-6Mg alloys without Sc and Zr. Mechanical properties (σb, σ0.2, δ) of hot-rolled alloy with Sc and Zr are 400 MPa, 280 MPa and 18%; cold-rolled and anneal alloy with Sc and Zr are 420 MPa, 310 MPa and 12% respectively.

  2. Mechanical properties of hypoeutectic Al-Ni alloys with Al{sub 3}Ni intermetallics

    Energy Technology Data Exchange (ETDEWEB)

    Karakulak, Erdem; Koc, Funda Guel; Yamanoglu, Ridvan; Zeren, Muzaffer [Kocaeli Univ. (Turkey). Dept. of Metallurgical and Materials Engineering

    2016-02-01

    In this paper, the effect of nickel content on the mechanical properties of aluminum were investigated. High purity Al and Ni were melted in an induction furnace and cast into a metal mold. Microstructural characteristic and mechanical properties of the alloys were studied in detail. The addition of nickel to pure aluminum increased the tensile strength and decreased the elongation at break value of the specimens. Maximum wear resistance was obtained with the addition of 3 wt.-% Ni. Further addition of nickel caused a decrease in wear resistance.

  3. Electrochemical behavior of Mg-Al-Pb alloy in 3.5% NaCl solution

    Institute of Scientific and Technical Information of China (English)

    文利; 余琨; 房洪杰; 熊汉青; 尹翔; 朱化龙; 马家骥; 姜大越

    2016-01-01

    An investigation on electrochemical behavior of Mg-5%Pb alloy, Mg-6%Al alloy and Mg-6%Al-5%Pb alloy (mass fraction) in 3.5% NaCl (mass fraction) solution was conducted using electrochemical measurements and corroded morphology observation, in which solid solution and the as-aged state of each alloy were compared to discuss the influence mechanism of lead and aluminium on the electrochemical properties of alloys. The X-ray diffraction (XRD) analysis was performed to make microstructure characterization. The electrochemical results indicate that the corrosion of Mg-5%Pb alloy is predominated by homogeneous pitting and dissolution of PbCl2film due to Clions attack, while corrosion crevice propagates along grain boundaries in solid solution of Mg-6%Al alloy and the micro galvanic corrosion also plays vital role in Mg17Al12phase containing experimental alloys.The co-existence of lead and aluminium in magnesium alloy increases corrosion current density and electrochemical activity as well. The comparison between solid solution and the as-aged state demonstrates that Mg2Pb and Mg17Al12somewhat increase corrosion resistance but lighten anodic polarization by facilitating corrosion product flaking off.

  4. Microstructure and corrosion resistance of AlCrFeCuCo high entropy alloy

    Energy Technology Data Exchange (ETDEWEB)

    Qiu, Xing-Wu, E-mail: qiuxingwu@126.com [School of Material Science and Engineering, Xi' an University of Technology, Xi' an 710048 (China); Department of Materials Engineering, Sichuan College of Architectural Technology, Deyang 618000 (China); Zhang, Yun-Peng; He, Li [School of Material Science and Engineering, Xi' an University of Technology, Xi' an 710048 (China); Liu, Chun-ge [Department of Transportation and Municipal Engineering, Sichuan College of Architectural Technology, Deyang 618000 (China)

    2013-02-05

    Highlights: Black-Right-Pointing-Pointer We use a new method (laser cladding) to prepare high-entropy alloy. Black-Right-Pointing-Pointer We gained small microstructure under rapid solidification condition. Black-Right-Pointing-Pointer We studied corrosion resistance of AlCrFeCuCo high-entropy alloy in two different liquids. - Abstract: The AlCrFeCuCo high-entropy alloys were prepared by the laser cladding method. The microstructure and corrosion resistance property of AlCrFeCuCo high-entropy alloy were researched by scanning electron microscopy, X-ray diffraction and electrochemical workstation. The results show that, under the rapid solidification small microstructure gained, the morphology of AlCrFeCuCo high entropy alloy is simple, the phase mainly compose of FCC and BCC; elements segregated in the alloys; the alloy shows excellent corrosion resistance, along with the increase of the scanning speed, alloy corrosion resistance performance shows a enhancement in the first and then weakened trend. The corrosion resistance performance of AlCrFeCuCo high-entropy alloys in 1 mol/L NaCl solution is better than in 0.5 mol/L H{sub 2}SO{sub 4} solution.

  5. Distribution of SiCp in Al and Al-Cu Alloy Centrifugally Cast with Electromagnetic Stirring

    Institute of Scientific and Technical Information of China (English)

    Weiqiang ZHANG; Haifang SHI; Huameng FU

    2004-01-01

    The SiCp/(Al-Cu) alloy and pure Al matrix composites have been prepared by the centrifugal casting with electromagnetic stirring. There are two particle-depleted zones formed in the samples without electro-magnetic stirring.Electromagnetic stirring may result in a homogeneous distribution of fine SiC particles in the Al-Cu alloy, whereas it has little effect on the segregation in pure Al matrix. The results also show that the particle segregation is influenced by particle size and the coarse particles are more readily segregated than the fine ones.

  6. Measurements of Al concentration in the primary Si crystals from the rheocast Al-15.5 wt% Si alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kim, G.H.; Lee, J.C.; Lee, H.I. [Korea Inst. of Science and Technology, Seoul (Korea, Republic of); Lee, J.I. [Chungju National Univ. (Korea, Republic of). Dept. of Materials Science and Engineering

    1997-10-01

    The purpose of the present study is to investigate the distribution of Al in the primary crystal of Si in rheocast hypereutectic Al-Si alloy. Lattice parameters of primary Si crystals were determined using relative positions of the higher order Laue zone (HOLZ) lines recorded from the CBED patterns. The measured lattice parameters were then converted to the Al concentrations to compare with EPMA measurements for the accurate determination of solute concentration profile in the primary Si and to understand the role of solute redistribution on the microstructural change in hypereutectic Al-Si alloy during rheocasting.

  7. Coating of 6028 Aluminum Alloy Using Aluminum Piston Alloy and Al-Si Alloy-Based Nanocomposites Produced by the Addition of Al-Ti5-B1 to the Matrix Melt

    Science.gov (United States)

    El-Labban, Hashem F.; Abdelaziz, M.; Mahmoud, Essam R. I.

    2014-10-01

    The Al-12 pctSi alloy and aluminum-based composites reinforced with TiB2 and Al3Ti intermetallics exhibit good wear resistance, strength-to-weight ratio, and strength-to-cost ratio when compared to equivalent other commercial Al alloys, which make them good candidates as coating materials. In this study, structural AA 6028 alloy is used as the base material. Four different coating materials were used. The first one is Al-Si alloy that has Si content near eutectic composition. The second, third, and fourth ones are Al-6 pctSi-based reinforced with TiB2 and Al3Ti nano-particles produced by addition of Al-Ti5-B1 master alloy with different weight percentages (1, 2, and 3 pct). The coating treatment was carried out with the aid of GTAW process. The microstructures of the base and coated materials were investigated using optical microscope and scanning electron microscope equipped with EDX analyzer. Microhardness of the base material and the coated layer were evaluated using a microhardness tester. GTAW process results in almost sound coated layer on 6028 aluminum alloy with the used four coating materials. The coating materials of Al-12 pct Si alloy resulted in very fine dendritic Al-Si eutectic structure. The interface between the coated layer and the base metal was very clean. The coated layer was almost free from porosities or other defects. The coating materials of Al-6 pct Si-based mixed with Al-Ti5-B1 master alloy with different percentages (1, 2, and 3 pct), results in coated layer consisted of matrix of fine dendrite eutectic morphology structure inside α-Al grains. Many fine in situ TiAl3 and TiB2 intermetallics were precipitated almost at the grain boundary of α-Al grains. The amounts of these precipitates are increased by increasing the addition of Al-Ti5-B1 master alloy. The surface hardness of the 6028 aluminum alloy base metal was improved with the entire four used surface coating materials. The improvement reached to about 85 pct by the first type of

  8. Short-Range Order in Liquid Al-Cu-Ni-Ce Alloy

    Institute of Scientific and Technical Information of China (English)

    孙民华; 边秀房

    2002-01-01

    The liquid and amorphous structures of Al85Ni10Ce5 and Al85Cu5Ni5Ce5 alloy were studied by X-ray diffraction. The position of the first peak shifts to bigger Q-values as the concentration of Cu increases. Gaussian decomposition of first peak in radical distribution function (RDF) was applied to Al-Ni(Cu)-Ce system. The bond lengths of Al-Al, Al-TM(Transition metal) and TM-TM increase with the substitution of Ni by Cu. Viscosity measurement shows that viscosity of Al-Ni-Ce alloy increases faster than that of Al-Ni-Cu-Ce alloy. The addition of Cu can decrease the interaction between atoms, so it is unfavorable to Al-based glass formability.

  9. Assessment of Al-Li Alloys for Cryotanks

    Science.gov (United States)

    Babel, Henry W.; Bozich, William; Farahmand, Bob; DeJesus, Ron; Sankaran, K. K.; Schwab, Dave; Tarkanian, Mike; Funk, Joan G. (Technical Monitor)

    2002-01-01

    This viewgraph presentation provides information on steps undertaken to determine the suitability of Aluminum and Lithium alloys in cryogenic tank construction. Major characteristics are offered for several different candidate alloys including reliability, weldability, flammability, and required thicknesses.

  10. Enhancement of Impact Toughness by Delamination Fracture in a Low-Alloy High-Strength Steel with Al Alloying

    Science.gov (United States)

    Sun, Junjie; Jiang, Tao; Liu, Hongji; Guo, Shengwu; Liu, Yongning

    2016-12-01

    The effect of delamination toughening of martensitic steel was investigated both at room and low temperatures [253 K and 233 K (-20 °C and -40 °C)]. Two low-alloy martensitic steels with and without Al alloying were both prepared. Layered structure with white band and black matrix was observed in Al alloyed steel, while a homogeneous microstructure was displayed in the steel without Al. Both steels achieved high strength (tensile strength over 1600 MPa) and good ductility (elongation over 11 pct), but they displayed stark contrasts on impact fracture mode and Charpy impact energy. Delamination fracture occurred in Al alloyed steel and the impact energies were significantly increased both at room temperature (from 75 to 138 J, i.e., nearly improved up to 2 times) and low temperatures [from 47.9 to 71.3 J at 233 K (-40 °C)] compared with the one without Al. Alloying with Al promotes the segregation of Cr, Mn, Si and C elements to form a network structure, which is martensite with higher carbon content and higher hardness than that of the matrix. And this network structure evolved into a band structure during the hot rolling process. The difference of yield stress between the band structure and the matrix gives rise to a delamination fracture during the impact test, which increases the toughness greatly.

  11. Enhancement of Impact Toughness by Delamination Fracture in a Low-Alloy High-Strength Steel with Al Alloying

    Science.gov (United States)

    Sun, Junjie; Jiang, Tao; Liu, Hongji; Guo, Shengwu; Liu, Yongning

    2016-09-01

    The effect of delamination toughening of martensitic steel was investigated both at room and low temperatures [253 K and 233 K (-20 °C and -40 °C)]. Two low-alloy martensitic steels with and without Al alloying were both prepared. Layered structure with white band and black matrix was observed in Al alloyed steel, while a homogeneous microstructure was displayed in the steel without Al. Both steels achieved high strength (tensile strength over 1600 MPa) and good ductility (elongation over 11 pct), but they displayed stark contrasts on impact fracture mode and Charpy impact energy. Delamination fracture occurred in Al alloyed steel and the impact energies were significantly increased both at room temperature (from 75 to 138 J, i.e., nearly improved up to 2 times) and low temperatures [from 47.9 to 71.3 J at 233 K (-40 °C)] compared with the one without Al. Alloying with Al promotes the segregation of Cr, Mn, Si and C elements to form a network structure, which is martensite with higher carbon content and higher hardness than that of the matrix. And this network structure evolved into a band structure during the hot rolling process. The difference of yield stress between the band structure and the matrix gives rise to a delamination fracture during the impact test, which increases the toughness greatly.

  12. Structural characteristics of Ni3Al based alloys depending on the preparation conditions

    Directory of Open Access Journals (Sweden)

    J. Malcharcziková

    2015-10-01

    Full Text Available The paper presents an evaluation of the influence of the composition of alloys based on Ni3Al on their mechanical characteristics. The structure of the alloy was controlled through directional solidification. The achieved values of mechanical characteristics are in good agreement with the material structure. The alloys with sub-stoichiometric contents of aluminium have a multiphase structure. These alloys contain network with high values of tensile strain. The microstructure of the samples was investigated and behaviour of dislocations in the alloys was analysed by Transmission electron microscopy methods (TEM.

  13. Age-hardening characteristic of an Al-Zn-Mg-Cu alloy produced by spray deposition

    Institute of Scientific and Technical Information of China (English)

    WANG Feng; XIONG Baiqing; ZHANG Yongan; ZHU Baohong; LIU Hongwei; ZHANG Zhihui; WANG Zixing

    2007-01-01

    Al-10.8Zn-2.8Mg-1.9Cu alloy was synthesized by spray atomization and deposition technique. GP zones and age-hardening process in the alloy were investigated using high-resolution electron microscopy (HREM), selected area diffraction (SAD), and differential scanning calorimetry (DSC) analysis. The results indicated that spray deposition process accelerated the aging kinetics of the alloy at an aging temperature of 120℃, thereby reducing the peak aging time to 16 h.GPI and GPⅡ are the two types of zones that are major precipitates for the alloy under peak-aged condition. The precipitation sequence for the alloy is also discussed.

  14. Microstructure and Aging of Powder-Metallurgy Al Alloys

    Science.gov (United States)

    Blackburn, L. B.

    1987-01-01

    Report describes experimental study of thermal responses and aging behaviors of three new aluminum alloys. Alloys produced from rapidly solidified powders and contain 3.20 to 5.15 percent copper, 0.24 to 1.73 percent magnesium, 0.08 to 0.92 percent iron, and smaller amounts of manganese, nickel, titanium, silicon, and zinc. Peak hardness achieved at lower aging temperatures than with standard ingot-metallurgy alloys. Alloys of interest for automobile, aircraft, and aerospace applications.

  15. Alloying effects on mechanical and metallurgical properties of NiAl

    Energy Technology Data Exchange (ETDEWEB)

    Liu, C.T.; Horton, J.A.; Lee, E.H.; George, E.P.

    1993-06-01

    Alloying effects were investigated in near-stoichiometric NiAl for improving its mechanical and metallurgical properties. Ternary additions of 19 elements at levels up to 10 at. % were added to NiAl; among them, molybdenum is found to be most effective in improving the room-temperature ductility and high-temperature strength. Alloying with 1.0 {plus_minus} 0.6% molybdenum almost doubles the room-temperature tensile ductility of NiAl and triples its yield strength at 1000C. The creep properties of molybdenum-modified NiAl alloys can be dramatically improved by alloying with up to 1% of niobium or tantalum. Because of the low solubilities of molybdenum and niobium in NiAl, the beneficial effects mainly come from precipitation hardening. Fine and coarse precipitates are revealed by both transmission electron microscopy (TEM) and electron microprobe analyses. Molybdenum-containing alloys possess excellent oxidation resistance and can be fabricated into rod stock by hot extrusion at 900 to 1050C. This study of alloying effects provides a critical input for the alloy design of ductile and strong NiAl aluminide alloys for high-temperature structural applications.

  16. Pressure effects on Al89La6Ni5 amorphous alloy crystallization

    DEFF Research Database (Denmark)

    Zhuang, Yanxin; Jiang, Jianzhong; Zhou, T. J.;

    2000-01-01

    The pressure effect on the crystallization of the Al89La6Ni5 amorphous alloy has been investigated by in situ high-pressure and high-temperature x-ray powder diffraction using synchrotron radiation. The amorphous alloy crystallizes in two steps in the pressure range studied (0-4 GPa). The first...... process, corresponding to simultaneous precipitation of fcc-Al crystals and the metastable bcc-(AlNi)(11)La-3-like phase, is governed by a eutectic reaction. The second process corresponds to the transformation of a residual amorphous alloy into fcc-Al, Al11La3, Al3Ni, and as yet unidentified phase......(s). The applied pressure strongly affects the crystallization processes of the amorphous alloy. Both temperatures first decrease with pressure in the pressure range of 0-1 GPa and then increase with pressure up to 4 GPa. The results are discussed with reference to competing processes between the thermodynamic...

  17. Effects of RE on the Microstructure of Mg-8Zn-4Al Magnesium Alloys

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    The effects of RE on the microstrcture of as-cast Mg-8Zn-4Al magnesium alloys were investigated. The results show that the solidification range of Mg-8Zn-4Al-xRE alloys increases with RE additions. A binary eutectic reaction can arise and produce a new phase (Mg3Al4Zn2RE) and the temperature of phase transformation point of the new phase is 412.85C. In Mg-8Zn-4Al-1.5RE alloy, a small amount of Mg3Al4Zn2RE phase and ε phases are found besides α(Mg),ψ and τ phases. Also microstructures of Mg-8Zn-4Al alloys can be refined by addition of 1.5 % RE obviously.

  18. Microstructure and mechanical properties of Mg-6Al magnesium alloy with yttrium and neodymium

    Directory of Open Access Journals (Sweden)

    Chen Jun

    2009-05-01

    Full Text Available The effects of rare earth (RE elements Y and Nd on the microstructure and mechanical properties of Mg-6Al magnesium alloy were investigated. The results show that a proper level of RE elements can obviously refi ne the microstructure of Mg-6Al magnesium alloys, reduce the quantity of β-Mg17Al12 phase and form Al2Y and Al2Nd phases. The combined addition of Y and Nd dramatically enhances the tensile strength of the alloys in the temperature range of 20-175℃. When the content of RE elements is up to 1.8%, the values of tensile strength at room temperature and at 150℃ simultaneously reach their maximum of 253 MPa and 196 MPa, respectively. The main mechanisms of enhancement in the mechanical properties of Mg-6Al alloy with Y and Nd are the grain refi ning strengthening and the dispersion strengthening.

  19. DSC and TA characteristics of the inoculated Al-Zn20 alloy

    Directory of Open Access Journals (Sweden)

    W.K. Krajewski

    2011-01-01

    Full Text Available The paper brings information about inoculation process of the sand-cast binary Al-20 wt% Zn (AlZn20 alloy, inoculated with Ticontaining grain-refiners, i.e. AlTi5B1, AlTi3C0.15 and (AlZn-Ti3 master alloys (MA. During the experiments thermal analyses (TAand differential scanning calorimetry (DSC were used. Macrostructure observations were performed using light microscopy (LM . On thebasis of the performed examinations it was found that all the MAs used in this work caused significant grain refinement, which initiates via a heterogeneous nucleation mode. The obtained structure fineness of the inoculated AlZn20 alloy should positively influence i ts ductility, which is of great importance for the practical application of this group of foundry alloys.

  20. Fatigue behaviour and crack growth rate of cryorolled Al 7075 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Das, Prosenjit [Central Mechanical Engineering Research Institute (CSIR), Durgapur 713209 (India); Department of Metallurgical and Materials Engineering, IIT Roorkee, Roorkee 247667 (India); Jayaganthan, R., E-mail: rjayafmt@iitr.ernet.in [Department of Metallurgical and Materials Engineering, IIT Roorkee, Roorkee 247667 (India); Chowdhury, T. [School of Material Science and Engineering, Bengal Engineering and Science University, Shibpur (India); Singh, I.V. [Department of Mechanical and Industrial Engineering, IIT Roorkee, Roorkee 247667 (India)

    2011-09-15

    Highlights: {yields} High cycle fatigue of cryorolled Al 7075 alloy has been investigated. {yields} Cryorolled Al alloy showed significant enhancement in fatigue strength. {yields} FCGR resistance of the ufg Al alloy is higher at higher values of applied stress. - Abstract: The effects of cryorolling (CR) on high cycle fatigue (HCF) and fatigue crack growth rate behaviour of Al 7075 alloy have been investigated in the present work. The Al 7075 alloy was rolled for different thickness reductions (40% and 70%) at cryogenic (liquid nitrogen) temperature and its tensile strength, fatigue life, and fatigue crack growth mechanism were studied by using tensile testing, constant amplitude stress controlled fatigue testing, and fatigue crack growth rate testing using load shedding (decreasing {Delta}K) technique. The microstructural characterization of the alloy was carried out by using Field emission scanning electron microscopy (FESEM). The cryorolled Al alloy after 70% thickness reduction exhibits ultrafine grain (ufg) structure as observed from its FESEM micrographs. The cryorolled Al 7075 alloys showed improved mechanical properties (Y.S, U.T.S, Impact energy and Fracture toughness are 430 Mpa, 530 Mpa, 21 J, 24 Mpa m{sup 1/2} for 40CR alloy) as compared to the bulk 7075 Al alloy. It is due to suppression of dynamic recovery and accumulation of higher dislocations density in the cryorolled Al alloys. The cryorolled Al alloy investigated under HCF regime of intermediate to low plastic strain amplitudes has shown the significant enhancement in fatigue strength as compared to the coarse grained (CG) bulk alloy due to effective grain refinement. Fatigue crack growth (FCGR) resistance of the ufg Al alloy has been found be higher, especially at higher values of applied stress intensity factor {Delta}K The reasons behind such crack growth retardation is due to diffused crack branching mechanism, interaction between a propagating crack and the increased amount of grain

  1. Interfacial Microstructure and Mechanical Properties of Al Alloy/Mg Alloy Laminated Composite Plates Fabricated by Equal Channel Angular Processing

    Institute of Scientific and Technical Information of China (English)

    LI Guorui; ZHAO Dong; ZHAO Yaojiang; ZHOU Bin; WANG Hongxia

    2016-01-01

    KAl (7075) alloy /Mg (AZ31) alloy laminated composite plates were successfully fabricated by the equal channel angular processing (ECAP) by using route A for 1, 2, and 3 passes at 573 K, respectively. After fabrication, the 1-pass ECAPed laminated composite plates were annealed at different temperatures. The microstructure evolution, phase constituent, and bonding strength near the joining interface of Al (7075) alloy /Mg (AZ31) alloy laminated composites plates were evaluated with scanning electron microscopy, X-ray diffraction, and shear tests. The experimental results indicated that a 20 μm diffusion layer was observed at the joining interface of Al (7075) alloy /Mg (AZ31) alloy laminated composites plates fabricated by the 1-pass ECAP, which mainly included Al3Mg2 and Mg17Al12 phases. With the increase of passes, the increase of diffusion layer thickness was not obvious and the form of crack in these processes led to the decrease of bonding strength. For 1-pass ECAPed composites, the thickness of diffusion layer remained unchanged after annealed at 473 K, while the bonding strength reached its maximum value 29.12 MPa. However, after elevating heat treatment temperature to 573 K, the thickness of diffusion layer increased rapidly, and thus the bonding strength decreased.

  2. Separation of primary solid phases from Al-Si alloy melts

    Directory of Open Access Journals (Sweden)

    Ki Young Kim

    2014-07-01

    Full Text Available The iron-rich solids formed during solidification of Al-Si alloys which are known to be detrimental to the mechanical, physical and chemical properties of the alloys should be removed. On the other hand, Al-Si hypereutectic alloys are used to extract the pure primary silicon which is suitable for photovoltaic cells in the solvent refining process. One of the important issues in iron removal and in solvent refining is the effective separation of the crystallized solids from the Al-Si alloy melts. This paper describes the separation methods of the primary solids from Al-Si alloy melts such as sedimentation, draining, filtration, electromagnetic separation and centrifugal separation, focused on the iron removal and on the separation of silicon in the solvent refining process.

  3. Geometric and Chemical Composition Effects on Healing Kinetics of Voids in Mg-bearing Al Alloys

    Science.gov (United States)

    Song, Miao; Du, Kui; Wang, Chunyang; Wen, Shengping; Huang, Hui; Nie, Zuoren; Ye, Hengqiang

    2016-05-01

    The healing kinetics of nanometer-scale voids in Al-Mg-Er and Al-Mg-Zn-Er alloy systems were investigated with a combination of in situ transmission electron microscopy and electron tomography at different temperatures. Mg was observed completely healing the voids, which were then rejuvenated to the alloy composition with further aging, in the Al-Mg-Er alloy. On the contrary, Mg51Zn20 intermetallic compound was formed in voids in the Al-Mg-Zn-Er alloy, which leads to complete filling of the voids but not rejuvenation for the material. For voids with different geometrical aspects, different evolution processes were observed, which are related to the competition between bulk and surface diffusion of the alloys. For voids with a large size difference in their two ends, a viscous flow of surface atoms can be directly observed with in situ electron microscopy, when the size of one end becomes less than tens of nanometers.

  4. Pitting Corrosion of Cu-Zn-Al Shape Memory Alloy in Simulated Uterine Fluid

    Institute of Scientific and Technical Information of China (English)

    Bangyi CHEN; Chenghao LIANG; Daojun FU

    2005-01-01

    Electrochemical test technology and surface analysis method were employed to investigate the pitting corrosion of Cu-Zn-Al shape memory alloy in simulated uterine fluid. The results showed that the breakage of the breakingrenovating equilibrium of surface layers resulted in the pitting corrosion of Cu-Zn-Al shape memory alloy in simulated uterine fluid. The development of pitting corrosion was controlled by dissolution of surface layers. The critical pitting corrosion potential was 1.70 VsCE. The kinetics equation for the development of pitting corrosion for Cu-Zn-Al shape memory alloy in simulated uterine fluid was i0=465.68 t-0.5+1.5. Pitting appearances of pits could be two types: tortoise-shell, and anomaly abscess. Cl- ion facilitated the pitting corrosion of Cu-Zn-Al shape memory alloy by competing adsorption and concentrating on alloy surface at high positive potential.

  5. Precipitation in cold-rolled Al-Sc-Zr and Al-Mn-Sc-Zr alloys prepared by powder metallurgy

    KAUST Repository

    Vlach, Martin

    2013-12-01

    The effects of cold-rolling on thermal, mechanical and electrical properties, microstructure and recrystallization behaviour of the AlScZr and AlMnScZr alloys prepared by powder metallurgy were studied. The powder was produced by atomising in argon with 1% oxygen and then consolidated by hot extrusion at 350 C. The electrical resistometry and microhardness together with differential scanning calorimetry measurements were compared with microstructure development observed by transmission and scanning electron microscopy, X-ray diffraction and electron backscatter diffraction. Fine (sub)grain structure developed and fine coherent Al3Sc and/or Al3(Sc,Zr) particles precipitated during extrusion at 350 C in the alloys studied. Additional precipitation of the Al3Sc and/or Al3(Sc,Zr) particles and/or their coarsening was slightly facilitated by the previous cold rolling. The presence of Sc,Zr-containing particles has a significant antirecrystallization effect that prevents recrystallization at temperatures minimally up to 420 C. The precipitation of the Al6Mn- and/or Al 6(Mn,Fe) particles of a size ~ 1.0 μm at subgrain boundaries has also an essential antirecrystallization effect and totally suppresses recrystallization during 32 h long annealing at 550 C. The texture development of the alloys seems to be affected by high solid solution strengthening by Mn. The precipitation of the Mn-containing alloy is highly enhanced by a cold rolling. The apparent activation energy of the Al3Sc particles formation and/or coarsening and that of the Al6Mn and/or Al 6(Mn,Fe) particle precipitation in the powder and in the compacted alloys were determined. The cold deformation has no effect on the apparent activation energy values of the Al3Sc-phase and the Al 6Mn-phase precipitation. © 2013 Elsevier Inc.

  6. Role of Al2O3 fiber in eutectic Al-Si alloy composites

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The effects of Al2O3 fiber on wear characteristics of eutectic Al-Si alloy composites were studied using a pin-on-disk tester under dry sliding condition. The results show that the Al2O3 fiber can make matrix grain be fine, specially the eutectic Si be finer and prevent the plastic flow of matrix and prohibit the crack propagation in the wear layer, thereby it can remarkably improve the mechanical property and the wear resistance of the MMCs. Since Al2O3 fiber plays a role of certain framework in protecting the matrix against crash, it can eliminate the severe wear of MMCs with higher φf of fiber from the beginning of test. At mild stage, when φf is in the range of 8%~10%, the wear rates are the lowest. With increasing φf of Al2O3 fiber, the wear mechanism of MMCs can be transformed from adhesive delamination to brittle breakaway.

  7. Preparation of Al-Sr Master Alloy in Aluminum Electrolysis Cell

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Al-Sr master alloy was prepared by using liquid aluminum cathode and a mixture of Na3AlF6- SrCO3 as the basic molten salt electrolyte in a laboratory electrolysis cell.The effects of electrolyte composition,electrolysis temperature,cathodic current density and the electrolytic duration on Sr content of Al-Sr alloy were studied.Through laboratory experiments,the parameters for smooth electrolytic reaction were proposed.

  8. Microstructural stability of Fe–Cr–Al alloys at 450–550 °C

    Energy Technology Data Exchange (ETDEWEB)

    Ejenstam, Jesper, E-mail: ejenstam@kth.se [KTH Royal Institute of Technology, Division of Surface and Corrosion Science, Drottning Kristinas väg 51, 100 44 Stockholm (Sweden); Thuvander, Mattias [Chalmers University of Technology, Department of Applied Physics, 412 96 Göteborg (Sweden); Olsson, Pär [KTH Royal Institute of Technology, Division of Reactor Physics, Roslagstullsbacken 21, 106 91 Stockholm (Sweden); Rave, Fernando [Sandvik Heating Technology AB, Box 502, 734 27 Hallstahammar (Sweden); Szakalos, Peter [KTH Royal Institute of Technology, Division of Surface and Corrosion Science, Drottning Kristinas väg 51, 100 44 Stockholm (Sweden)

    2015-02-15

    Highlights: • Long-term microstructural stability of Fe–Cr–Al alloys at 450–550 °C was studied. • No α–α′ phase separation was observed in any of the Fe–10Cr–Al alloys. • The two-band model for Fe–Cr was extended with Al interactions. • KMC simulations of the same alloys yielded results in agreement with experiments. • Limit compositions were calculated to 13Cr–4Al at 475 °C and to 11Cr–4Al at 328 °C. - Abstract: Iron–Chromium–Aluminium (Fe–Cr–Al) alloys have been widely investigated as candidate materials for various nuclear applications. Albeit the excellent corrosion resistance, conventional Fe–Cr–Al alloys suffer from α–α′ phase separation and embrittlement when subjected to temperatures up to 500 °C, due to their high Cr-content. Low-Cr Fe–Cr–Al alloys are anticipated to be embrittlement resistant and provide adequate oxidation properties, yet long-term aging experiments and simulations are lacking in literature. In this study, Fe–10Cr–(4–8)Al alloys and a Fe–21Cr–5Al were thermally aged in the temperature interval of 450–550 °C for times up to 10,000 h, and the microstructures were evaluated mainly using atom probe tomography. In addition, a Kinetic Monte Carlo (KMC) model of the Fe–Cr–Al system was developed. No phase separation was observed in the Fe–10Cr–(4–8)Al alloys, and the developed KMC model yielded results in good agreement with the experimental data.

  9. Microstructure and mechanical properties of Al3Ti-based alloys in Al-Ti-Mo-X quaternary systems

    Institute of Scientific and Technical Information of China (English)

    Seiji Miura; Tetsuo Mohri

    2003-01-01

    A part of Al -Ti-Mo-Cr quaternary phase diagram is constructed for the microstructure control of D022-Al3Ti or its derivative, LI2-(Al,Cr)3Ti, -based alloys. It was found that quaternary bce phase equilibrates with either DO222-A13Ti or L12-(Al,Cr)3Ti, orboth, exist in large compositional areas. The mechanical properties is strongly affected by precipitates appearing, and presumablyalloy microstructures.

  10. Enhanced Homogenization of Vanadium in Spark Plasma Sintering of Ti-10V-2Fe-3Al Alloy from Titanium and V-Fe-Al Master Alloy Powder Blends

    Science.gov (United States)

    Yang, Y. F.; Imai, H.; Kondoh, K.; Qian, M.

    2017-02-01

    Strong and ductile powder metallurgy (PM) Ti-10V-2Fe-3Al alloy has been fabricated by spark plasma sintering (SPS) of titanium and V-Fe-Al master alloy powder blends at 1100°C for 30 min under 30 MPa. The homogenization of vanadium, which dictates the realization of a uniform microstructure of the Ti-10V-2Fe-3Al alloy, was markedly accelerated by SPS. The mechanism is attributed to the intensive Joule heating effect produced by the direct current passing through the electric conducting powder blends, rather than through spark plasma discharge, because homogenization occurred mainly after near full identification had been achieved. The chemical and microstructural homogeneity ensured the achievement of excellent tensile properties of PM Ti-10V-2Fe-3Al in the as-sintered state, with tensile strength >1250 MPa and elongation >10%.

  11. Advanced ODS FeCrAl alloys for accident-tolerant fuel cladding

    Energy Technology Data Exchange (ETDEWEB)

    Dryepondt, Sebastien N [ORNL; Unocic, Kinga A [ORNL; Hoelzer, David T [ORNL; Pint, Bruce A [ORNL

    2014-09-01

    ODS FeCrAl alloys are being developed with optimum composition and properties for accident tolerant fuel cladding. Two oxide dispersion strengthened (ODS) Fe-15Cr-5Al+Y2O3 alloys were fabricated by ball milling and extrusion of gas atomized metallic powder mixed with Y2O3 powder. To assess the impact of Mo on the alloy mechanical properties, one alloy contained 1%Mo. The hardness and tensile properties of the two alloys were close and higher than the values reported for fine grain PM2000 alloy. This is likely due to the combination of a very fine grain structure and the presence of nano oxide precipitates. The nano oxide dispersion was however not sufficient to prevent grain boundary sliding at 800 C and the creep properties of the alloys were similar or only slightly superior to fine grain PM2000 alloy. Both alloys formed a protective alumina scale at 1200 C in air and steam and the mass gain curves were similar to curves generated with 12Cr-5Al+Y2O3 (+Hf or Zr) ODS alloys fabricated for a different project. To estimate the maximum temperature limit of use for the two alloys in steam, ramp tests at a rate of 5 C/min were carried out in steam. Like other ODS alloys, the two alloys showed a significant increase of the mas gains at T~ 1380 C compared with ~1480 C for wrought alloys of similar composition. The beneficial effect of Yttrium for wrought FeCrAl does not seem effective for most ODS FeCrAl alloys. Characterization of the hardness of annealed specimens revealed that the microstructure of the two alloys was not stable above 1000 C. Concurrent radiation results suggested that Cr levels <15wt% are desirable and the creep and oxidation results from the 12Cr ODS alloys indicate that a lower Cr, high strength ODS alloy with a higher maximum use temperature could be achieved.

  12. Effect of the composition of Al-Li alloys on the quantitative relation between the δ'(Al3Li), S1(Al2MgLi), and T1(Al2CuLi) phases

    Science.gov (United States)

    Betsofen, S. Ya.; Antipov, V. V.; Grushin, I. A.; Knyazev, M. I.; Khokhlatova, L. B.; Alekseev, A. A.

    2015-01-01

    Al-Li alloys are considered. A quantitative approach to the determination of the ratio of the fractions of the binary and ternary intermetallic phases in Al-Mg(Cu)-Li alloys is developed on the basis of chemical and phase composition balance equations and the experimentally measured lattice parameter of the α solid solution. The ratio of the fractions of the δ'(Al3Li) and S1(T1) phases in Al-Mg(Cu)-Li alloys is shown to be determined by the ratio of the mole fractions of Li and Mg(Cu). Equations are proposed for calculating the weight fractions of the S1(Al2MgLi), T1(Al2CuLi) and δ'(Al3Li) phases in domestic and foreign Al-Mg-Li alloys 1420, 1424, 5090 and Al-Cu-Li alloys 1440, 1460, 1461, 1441, 1469, 2090, 2095, 8090, and Weldalite 049.

  13. Electrochemical corrosion behavior of Ni-containing hypoeutectic Al-Si alloy

    Directory of Open Access Journals (Sweden)

    Abul Hossain

    2015-12-01

    Full Text Available Electrochemical corrosion characteristics of the thermally treated 2 wt % Ni-containing Al-6Si-0.5Mg alloy were studied in NaCl solutions. The corrosion behavior of thermally treated (T6 Al-6Si-0.5Mg (-2Ni alloys in 0.1 M NaCl solution was investigated by electrochemical potentiodynamic polarization technique consisting of linear polarization method using the fit of Tafel plot and electrochemical impedance spectroscopy (EIS techniques. Generally, linear polarization experiments revealed a decrease of the corrosion rate at thermal treated Al-6Si-0.5Mg-2Ni alloy. The EIS test results showed that there is no significant change in charge transfer resistance (Rct after addition of Ni to Al-6Si-0.5Mg alloy. The magnitude of the positive shift in the open circuit potential (OCP, corrosion potential (Ecorr and pitting corrosion potential (Epit increased with the addition of Ni to Al-6Si-0.5Mg alloy. The forms of corrosion in the studied Al-6Si-0.5Mg alloy (except Al-6Si-0.5Mg-2Ni alloy are pitting corrosion as obtained from the scanning electron microscopy (SEM study.

  14. Revealing heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys.

    Science.gov (United States)

    Li, Jiehua; Hage, Fredrik S; Liu, Xiangfa; Ramasse, Quentin; Schumacher, Peter

    2016-04-28

    The heterogeneous nucleation of primary Si and eutectic Si can be attributed to the presence of AlP. Although P, in the form of AlP particles, is usually observed in the centre of primary Si, there is still a lack of detailed investigations on the distribution of P within primary Si and eutectic Si in hypereutectic Al-Si alloys at the atomic scale. Here, we report an atomic-scale experimental investigation on the distribution of P in hypereutectic Al-Si alloys. P, in the form of AlP particles, was observed in the centre of primary Si. However, no significant amount of P was detected within primary Si, eutectic Si and the Al matrix. Instead, P was observed at the interface between the Al matrix and eutectic Si, strongly indicating that P, in the form of AlP particles (or AlP 'patch' dependent on the P concentration), may have nucleated on the surface of the Al matrix and thereby enhanced the heterogeneous nucleation of eutectic Si. The present investigation reveals some novel insights into heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys and can be used to further develop heterogeneous nucleation mechanisms based on adsorption.

  15. Comparison of microstructure and corrosion properties of Al-Zn-Mg-Cu alloys 7150 and 7010

    Institute of Scientific and Technical Information of China (English)

    MENG Qing-chang; FAN Xi-gang; REN Shi-yu; ZHANG Xin-mei; ZHANG Bao-you

    2006-01-01

    The influence of coarse Cu-bearing particles, matrix and subgrain boundary precipitates on the stress corrosion susceptibility of the Al-Zn-Mg-Cu alloys was investigated. The strength of 7150 alloy is about 15 MPa higher than that of 7010 alloy.The 7010 alloy exhibits higher resistance to stress corrosion cracking as compared with the 7150 alloy. The coarse Cu-bearing particles are detrimental to the resistance to stress corrosion cracking. The increase of size of matrix and subgrain boundary precipitates decreases the susceptibility of stress corrosion. The anodic dissolution and hydrogen embrittlement govern the cracking process. The severity of stress corrosion cracking is shown to be related to the coarse Cu-bearing particles, matrix and subgrain precipitates in Al-Zn-Mg-Cu alloys.

  16. Effect of Al content and pressing temperature on ECAP of cast Mg alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chang, S.Y. [Dept. of Materials Engineering, Hankuk Aviation Univ., Koyang, Kyunggi-do (Korea); Lee, K.S.; Shin, D.H. [Dept. of Metallurgy and Materials Science, Hanyang Univ., Ansan, Kyunggi-do (Korea); Lee, S.H. [Div. of Advanced Materials Science and Engineering, Mokpo National Univ. (Korea); Hong, S.K. [Dept. of Metallurgical Engineering, Chonnam National Univ., Kwangju (Korea); Park, K.T. [Div. of Advanced Materials Science and Engineering, Hanbat National Univ., Taejon (Korea)

    2003-07-01

    The difficult-to-work Mg alloys was subjected to equal channel angular pressing (ECAP) under a condition of various pressing temperatures. Pure Mg was susceptible to shear localization during ECAP; surface cracking occurred along to the direction of shear localization at lower temperatures than 573 K. Uniform flow occurred at 573 K, resulting in the successful 4 repetitive ECAP. The ECAP of Mg alloys containing Al (AZ series alloys) was unsuccessful at even higher temperature than 573 K. However, the ECAP temperature of AZ series alloys hot-rolled before ECAP became lowered, and the temperature for successful ECAP decreased with decreasing Al content. In particular, the hot-rolled AZ31 alloy could be ECAPed at 493 K. The ECAPed AZ31 alloy revealed the microstructure of dynamically recrystallized grains with a grain size in range of 1 to 10 {mu}m. The deformation during ECAP was analyzed by dislocation characteristics. (orig.)

  17. The Kinetics Of Ti-1Al-1Mn Alloy Thermal Oxidation And Charcteristic Of Oxide Layer

    Directory of Open Access Journals (Sweden)

    Klimecka-Tatar D.

    2015-06-01

    Full Text Available The main goal of the study was to carry out the treatment of cyclic oxidation of Ti alloy (Ti-1Al-1Mn in air atmosphere. Based on measurements of mass gain of titanium alloy samples (Ti-1Al-1Mn the kinetic oxidation curves during cyclic annealing were determined. The oxidized surface of the titanium alloy was carefully observed with optical microscopy equipment and the geometrical development, shape and surface morphology were defined. The phase composition of the obtained oxide layers on the Ti-alloy with qualitative analysis of the X-ray were defined. Since titanium alloys are among the most widely used metallic materials in dental prosthetics the corrosion measurements in a solution simulating the environment of the oral cavity were carried out. The results confirmed that the used titanium alloy easily covered with oxides layers, which to some extent inhibit the processes of electrochemical corrosion in artificial saliva solution.

  18. Low Cost Al-Si Casting Alloy As In-Situ Composite for High Temperature Applications

    Science.gov (United States)

    Lee, Jonathan A.

    2000-01-01

    A new aluminum-silicon (Al-Si) alloy has been successfully developed at NASA- Marshall Space Flight Center (MSFC) that has significant improvement in tensile and fatigue strength at elevated temperatures (500 F-700 F). The alloy offers a number of benefits such as light weight, high hardness, low thermal expansion and high surface wear resistance. In hypereutectic form, this alloy is considered as an in-situ Al-Si composite with tensile strength of about 90% higher than the auto industry 390 alloy at 600 F. This composite is very economically produced by using either conventional permanent steel molds or die casting. The projected material cost is less than $0.90 per pound, and automotive components such as pistons can be cast for high production rate using conventional casting techniques with a low and fully accounted cost. Key Words: Metal matrix composites, In-situ composite, aluminum-silicon alloy, hypereutectic alloy, permanent mold casting, die casting.

  19. Kinetic equation for internal oxidation of Cu-Al alloy cylinders

    Institute of Scientific and Technical Information of China (English)

    Kexing Song; Jiandong Xing; Baohong Tian; Ping Liu; Qiming Dong

    2005-01-01

    The kinetics of internal oxidation of Cu-Al alloy cylinders, containing up to 2.214mol% Al, were investigated in the temperature range of 1023 K to 1273 K, and the depth of internal oxidation was measured in the microscopy. A kinetic equation was derived to describe the internal oxidation of Cu-Al alloy cylinders. For the internal oxidation of Cu-Al alloys employed in the synthesis of alumina dispersion strengthened copper, the kinetic equation can be simplified. The derived equation was checked experimentally by means of oxidation depth measurements and the results show that the derived equation is exact enough to describe the kinetics of internal oxidation of Cu-Al alloy cylinders. Based on this equation and the oxidation depth measurements, the permeability of oxygen in solid copper was obtained. Investigation also shows that there is no evidence for preferential diffusion along grain boundaries in the process of internal oxidation.

  20. The two steps thermal decomposition of titanium hydride and two steps foaming of Al alloy

    Institute of Scientific and Technical Information of China (English)

    SHANG Jintang; HE Deping

    2005-01-01

    Two steps foaming (TSF) technique was proposed to prepare shaped Al alloy foam. Based on the thermal decomposition kinetics equation of titanium hydride, the relationship between two steps thermal decomposition kinetics of titanium hydride and two steps foaming Al alloy melt was studied. Two steps thermal decomposition curve of titanium hydride under increasing and constant temperature was calculated respectively. The hydrogen mass needed in the second foaming step was also calculated. Results showed that the hydrogen mass of the second thermal decomposition of titanium hydride is enough for the second foaming step in the condition of as-received Al melt foaming. Experimental and theoretical results indicate that two steps foaming technique can be used to prepare Al alloy foam with high porosity, shaped components and sandwich with Al alloy foam core.

  1. Formation of ordered CoAl alloy clusters by the plasma-gas condensation technique

    OpenAIRE

    Toyohiko J., Konno; Saeki, Yamamuro; Kenji, Sumiyama

    2001-01-01

    CoxAl1-x alloy clusters were synthesized from a mixture of Co and Al metal vapors generated by the sputtering of pure metal targets. We observed that the produced alloy clusters were uniform in size, ranging from approximately 20 nm for Al-rich clusters to 10 nm for Co-rich clusters. For a wide average composition range (x?0.4-0.7), the alloy clusters have the ordered B2 (CsCl-type) structure. In the Co-rich cluster aggregates (x=0.76), the clusters are composed of face-centered-cubic (fcc) C...

  2. Microstructures and Mechanical Properties of Al/Mg Alloy Multilayered Composites Produced by Accumulative Roll Bonding

    Institute of Scientific and Technical Information of China (English)

    H.S.Liu; B.Zhang; G.P.Zhang

    2011-01-01

    Al/Mg alloy multilayered composites were produced successfully at the lower temperature (280℃) by accumulative roll bonding (ARB) processing technique. The microstructures of Al and Mg alloy layers were characterized by scanning electron microscopy and transmission electron microscopy. Vickers hardness and three-point bending tests were conducted to investigate mechanical properties of the composites. It is found that Vickers hardness, bending strength and stiffness modulus of the Al/Mg alloy multilayered composite increase with increasing the ARB pass. Delamination and crack propagation along the interface are the two main failure modes of the multilayered composite subjected to bending load. Strengthening and fracture mechanisms of the composite are analyzed.

  3. AGEING CHARACTERISTICS AND MICROSTRUCTURE OF Al-Mg-Li ALLOYS CONTAINING SMALL AMOUNT OF SILVER

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    The ageing behavior and microstructures of the Al-Mg-Li alloys containing small amounts of silver have been studied. The results showed that small quantities of silver could modify the ageing characteristics of Al-Mg-Li alloys, enhance the peak hardness and strength, and delay the ageing peaks. X-Ray diffraction analysis showed that T phase was present in the Al-Mg-Li alloy containing 0.52 % (mass fraction, % )Ag, and TEM observations showed that silver prevented the growth of δ' phase during ageing.

  4. Study on DC welding parameters of Al-alloy shaping based on arc-welding robot

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The Al-alloy arc-welding shaping system based on arc-welding robot is established, and the Al-alloy shaping manufacture is realized with the DC (direct current) gas metal arc welding (GMAW). The research indicates that the metal transfer type of DC GMAW, heat input and the initial temperature of the workpiece greatly affect the Al-alloy shaping based on arc welding robot. On the penetration, the weld width and the reinforcement, the influence of welding parameters is analyzed by generalized regression neural network (GRNN) fitting.

  5. Precision casting of Ti-15V-3Cr-3Al-3Sn alloy setting

    Directory of Open Access Journals (Sweden)

    Nan Hai

    2008-02-01

    Full Text Available In this research, Ti-15V-3Cr-3Al-3Sn alloy ingots were prepared using ceramic mold and centrifugal casting. The Ti-15V-3Cr-3Al-3Sn setting casting, for aeronautic engine, with 1.5 mm in thickness was manufactured. The alloy melting process, precision casting process, and problems in casting application were discussed. Effects of Hot Isostatic Pressing and heat treatment on the mechanical properties and microstructure of the Ti-15V-3Cr-3Al-3Sn alloy were studied.

  6. Influences of Yttrium on Cyclic Oxidation Behavior of Fe-Cr-Al Alloy

    Institute of Scientific and Technical Information of China (English)

    辛丽; 李美栓; 钱余海; 李铁藩

    2001-01-01

    The 1100 ℃ cyclic oxidation behavior of Fe-23Cr-5Al alloy modified by yttrium was studied. Yttrium was added to this alloy in the form of (1) metallic addition, (2) yttrium oxide dispersion and (3) ion implantation. Cracking and spalling occurred on the convoluted scale formed on Y-free alloy and the substrate was exposed. A flat dense scale without spallation was formed on the yttrium alloying addition or yttrium oxide dispersion alloy. Spallation mainly occurred between two layers of the scale on the 1×1017Y ions/cm2-implanted alloy. The results indicate the main reason that the adhesion of alumina scale was improved by yttrium addition lies in that yttrium is liable to form a stable yttrium sulfide with sulfur in the alloy and prevent sulfur interface segregation. Another reason is that the growth mechanism of alumina scale was changed by yttrium addition.

  7. Microstructure - property characterization of some Zn-Al alloys: effects of heat treatment parameters

    Energy Technology Data Exchange (ETDEWEB)

    Kishore Prasad, B. [CSIR, Bhopal (India). Regional Res. Lab.; Kumar Patwardhan, A. [Roorkee Univ. (India). Dept. of Metallurgical Engineering; Halasyam Yegneswaran, A. [CSIR, Bhopal (India). Regional Res. Lab.

    1996-12-01

    An attempt has been made in this investigation to understand the response of some Zn-Al alloys at different temperatures and durations of holding during T6 heat treatment (solutionizing followed by artificial ageing). Aspects studied include microstructure, hardness, density and electrical resistivity. This study correlates these properties to the microstructure of Zn based alloys comprising Ni/Si and compares the same to alloys with no alloying elements. Various combinations of microstructure and properties in the alloys have been obtained by appropriately controlling the parameters (i.e. the temperature and duration) of the T6 heat treatment. Furthermore, the presence of thermally stable microconstituents resulting from the addition of Ni/Si improves the hardness of the alloys. Optimized heat treatment parameters are suggested for the alloys. (orig.)

  8. Influence of Solid Fraction on Gravity Segregation of Sn in Al-20Sn Alloy Casting

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The influence of solid fraction of Al-20Sn alloy mushy on gravity segregation of Sn in casting was studied and, the relationship between solid fraction and the temperature of alloy mushy and that between solid fraction of alloy mushy and size of Sn particle in ingot were determined. The results show that the relationship between solid fraction and the temperature of alloy mushy was fs=1683-4.86t+0.0035t2. The extent of gravity segregation of Sn in casting reduced gradually with the increasing of solid fraction of alloy mushy. When solid fraction of alloy mushy was arger than 40%, the gravity segregation of Sn in casting could be removed basically, and the relationship between solid fraction of alloy mushy and size of Sn particle in ingot was s=-0.64fs+70.8.

  9. Damping performance of Cu-Zn-Al shape memory alloys in engineering structures

    Institute of Scientific and Technical Information of China (English)

    司乃潮; 孙克庆; 孙少纯; 刘海霞

    2004-01-01

    The stress strain curves of two CuZnAl shape memory alloys which have the martensitic transformation temperatures of 50 ℃ and -10 ℃ respectively, were measured by using electronic material tester after treated by different heat-treatment conditions. The results show that the area enclosed by hysteresis loop of the CuZnAl shape memory alloy in martensitic state is much larger than that of the alloy in austenitic state with super-elasticity at room temperature. Therefore, the former has better vibration attenuation effect. After being oil-quenched, waterquenched, and step-quenched, the CuZnAl alloy takes on more stable shape memory effect, better super-plasticity and superelasticity (pseudoelasticity). A CuZnAl shape memory alloy damper was designed, produced and installed to a 2-layer frame structure. In addition, the vibration experiments were made by dynamic data collecting analysis meter. The velocity of vibration attenuation of frame structure with CuZnAl shape memory alloy damper is much faster than that without it. And with the help of CuZnAl shape memory alloy damper, the attenuation period reduces to 1/10 of the original.

  10. CALCULATION OF THE DAMPING OF THE Zn-27Al ALLOY BASED ON THE MICRO INTERFACE SLIDING MODEL

    Institute of Scientific and Technical Information of China (English)

    Y.Z. Zhao; Q. Gao; Y.C. Liu

    2006-01-01

    The microstructures of the Zn-27Al alloy after modification, solid-solution treatment, and natural aging were studied. It was clarified why the damping properties of Zn-27Al alloys, after treatment,had advanced most on the basis of analyzing the microstructures. Approximate expressions have been educed, which can be used to quantificationally work out the damping of the Zn-27Al alloy on the basis of the micro interface sliding model. By comparing the testing damping properties of the foundry Zn-27Al alloys and the Zn-27Al alloys after modification, solid solution, and natural aging, it was shown that the expressions were rational.

  11. Zinc phosphating of 6061-Al alloy using REN as additive

    Institute of Scientific and Technical Information of China (English)

    ZHANG Shenglin; ZHANG Xiaolin; ZHANG Mingming

    2008-01-01

    Zinc phosphate coating formed on 6061-Al alloy was studied with the help of electrochemical measurements, Fourier Transform Infrared (FTIR), and Scanning Electron Microscopy (SEM), after dipping it in phosphating solutions containing different concentrations of Rare Earth Nitrate (REN). REN, which acted as an accelerator in the phosphating solution, could catalyze the surface reaction and accelerate the phosphating process. REN mainly enabled the P in the phosphate coating to exist in the form of PO43- and promoted the hydrolysis of phosphatic acid in a liquid layer at the cathodes. This resulted in the evolution of H2 at the cathodes, which increased the local pH value and in turn drove the precipitation of the phosphate coating. Additionally, REN was adsorbed on the surface of the aluminum substrates to form a gel during the phosphating process. These gel particles were good crystal seeds, which helped to form phosphate crystal nuclei and possess the function of a nucleation agent that could decrease the phosphate crystal size. The corrosion resistance of the formed zinc phosphate coatings was improved.

  12. Crystallographic Characteristic of Intermetallic Compounds in Al-Si-Mg Casting Alloys Using Electron Backscatter Diffraction

    Institute of Scientific and Technical Information of China (English)

    ZOU Yongzhi; XU Zhengbing; HE Juan; ZENG Jianmin

    2010-01-01

    The Al-Si-Mg alloy which can be strengthened by heat treatment is widely applied to the key components of aerospace and aeronautics. Iron-rich intermetallic compounds are well known to be strongly influential on mechanical properties in Al-Si-Mg alloys. But intermetallic compounds in cast Al-Si-Mg alloy intermetallics are often misidentified in previous metallurgical studies. It was described as many different compounds, such as AlFeSi, Al8Fe2Si, Al5(Fe, Mn)3Si2 and so on. For the purpose of solving this problem, the intermetallic compounds in cast Al-Si alloys containing 0.5% Mg were investigated in this study. The iron-rich compounds in Al-Si-Mg casting alloys were characterized by optical microscope(OM), scanning electron microscope(SEM), energy dispersive X-ray spectrometer(EDS), electron backscatter diffraction(EBSD) and X-ray powder diffraction(XRD). The electron backscatter diffraction patterns were used to assess the crystallographic characteristics of intermetallic compounds. The compound which contains Fe/Mg-rich particles with coarse morphologies was Al8FeMg3Si6 in the alloy by using EBSD. The compound belongs to hexagonal system, space group P2m, with the lattice parameter a=0.662 nm, c=0.792 nm. The β-phase is indexed as tetragonal Al3FeSi2, space group I4/mcm, a=0.607 nm and c=0.950 nm. The XRD data indicate that Al8FeMg3Si6 and Al3FeSi2 are present in the microstructure of Al-7Si-Mg alloy, which confirms the identification result of EBSD. The present study identified the iron-rich compound in Al-Si-Mg alloy, which provides a reliable method to identify the intermetallic compounds in short time in Al-Si-Mg alloy. Study results are helpful for identification of complex compounds in alloys.

  13. The influence of chemical composition on the properties and structure Al-Si-Cu(Mg alloys

    Directory of Open Access Journals (Sweden)

    M. Kaczorowski

    2007-04-01

    Full Text Available The mechanical properties of different chemical composition AlSiCuMg type cast alloys after precipitation hardening are presented. The aim of the study was to find out how much the changes in chemistry of aluminum cast alloys permissible by EN-PN standards may influence the mechanical properties of these alloys. Eight AlSi5Cu3(Mg type cast alloys of different content alloying elements were selected for the study. The specimens cut form test castings were subjected to precipitation hardening heat treatment. The age hardened specimens were evaluated using tensile test, hardness measurements and impact test. Moreover, the structure investigation were carried out using either conventional light Metallography and scanning (SEM and transmission (TEM electron microscopy. The two last methods were used for fractography observations and precipitation process observations respectively. It was concluded that the changes in chemical composition which can reach even 2,5wt.% cause essential differences of the structure and mechanical properties of the alloys. As followed from quantitative evaluation and as could be predicted theoretically, copper and silicon mostly influenced the mechanical properties of AlSi5Cu3(Mg type cast alloys. Moreover it was showed that the total concentration of alloying elements accelerated and intensifies the process of decomposition of supersaturated solid solution. The increase of Cu and Mg concentration increased the density of precipitates. It increases of strength properties of the alloys which are accompanied with decreasing in ductility.

  14. Investigating the Effect of Microstructure on Oxidation Behavior of Ti47Al48Mn5 Alloy Synthesized by Mechanical Alloying

    Directory of Open Access Journals (Sweden)

    A. Zare

    2015-07-01

    Full Text Available The aim of this investigation was to produce Ti47Al48Mn5 intermetallic compounds with different microstructures in order to study their oxidation behavior. The reason for selecting manganese as an alloying element was to enhance the toughness of the compound. Ti47Al48Mn5 alloys were obtained through mechanical alloying, cold pressing and heat treatment. XRD results showed that milling of the elemental powder mixture for 30 hours causes the formation of Al and Mn in Ti solid solution, while by increasing milling time up to 50 hours, amorphization of powder mixture occurs. To obtain duplex and fully lamellar microstructures, the mechanically alloyed powders were cold pressed and then heat treated at 1100 °C and 1400 °C in argon atmosphere for 50 hours, respectively. The results of the oxidation test at 1000 °C revealed that the different microstructures of Ti47Al48Mn5 alloy investigated in this study have little effect on the oxidation resistance, and similar oxidation mechanisms existed for the two microstructures.

  15. Reaction mechanism in high Nb containing TiAl alloy by elemental powder metallurgy

    Institute of Scientific and Technical Information of China (English)

    WANG Yan-hang; LIN Jun-pin; HE Yue-hui; WANG Yan-li; LIN Zhi; CHEN Guo-liang

    2006-01-01

    High Nb containing TiAl alloy was fabricated in argon atmosphere by reactive hot pressing process. Reaction mechanism was investigated by means of microstructural analyses and thermodynamic calculations. The results show that it is feasible to prepare high Nb containing TiAl alloy with fine lamellar colonies by reactive hot pressing process. The reaction between Ti and Al powders is dominant in Ti-Al-Nb system. Nb powders dissolve into the Ti-Al matrix by diffusion. Pore nests are formed in situ after Nb powders diffusion. The hot pressing atmosphere is optimized by thermodynamic calculations. Vacuum or argon protective atmosphere should be adopted.

  16. Hot working of gamma TiAl alloys for turbine applications

    Energy Technology Data Exchange (ETDEWEB)

    Oehring, M.; Lorenz, U.; Paul, J.D.H.; Appel, F. [Inst. for Materials Research, GKSS Research Centre, Geesthacht (Germany)

    2003-07-01

    Within the development of wrought processing routes for the production of aeroengine turbine blades, the microstructure and texture development of several {gamma} TiAl alloys including high Nb containing alloys was investigated. Particular attention was placed on the correlation of phase constitution during hot working and subsequent phase transformations with recrystallization and texture development. (orig.)

  17. Warm deep-drawing and post drawing analysis of two Al-Mg-Si alloys

    NARCIS (Netherlands)

    Ghosh, M.; Miroux, A.; Werkhoven, R.J.; Bolt, P.J.; Kestens, L.A.I.

    2014-01-01

    The increasing use of aluminium alloys in light weight structural applications is restricted mainly due to their lower room temperature formability compared to steels. Forming at higher temperature is seen as a promising solution to this problem. In the present investigation two Al-Mg-Si alloys (EN

  18. Magnetic and microstructural properties of nanocrystalline Fe-25 at% Al and Fe-25 at% Al +0.2 at%B alloys prepared by mechanical alloying process

    Science.gov (United States)

    Ibn Gharsallah, H.; Makhlouf, T.; Escoda, L.; Suñol, J. J.; Khitouni, M.

    2016-04-01

    In the present work, structural and magnetic properties of nanocrystalline Fe-25at%Al and Fe-25at%Al+0.02at%B alloys produced by mechanical alloying were studied. Their microstructural properties were investigated by X-ray diffraction, scanning electron microscopy and vibrating sample magnetometer. A BCC-nanostructured Fe(Al,B) solid solution with an average crystallite size of about 18nm has been produced by milling for 4h. Whereas in Fe-25at%Al the alloying process has been accomplished after 16h of milling. It is found that B speeds up the formation of a bcc phase with finer microstructure (around 5nm) after 40h of milling. When increasing the milling time, the crystallite size decreases for all powders. An increase in microstrain was observed with increasing the milling time and also with addition of boron. Coercivity and the saturation magnetization of alloyed powders were measured at room temperature by a vibration sample magnetization. The magnetic measurements show a contrasting saturation magnetization and coercivity ( Hc) in both alloys. These variations are explained by crystallite size and strain variations in the samples during milling.

  19. Alignment of primary Al3Ni phases in hypereutectic Al-Ni alloys with various compositions under high magnetic fields

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    Al-Ni hypereutectic alloys with various compositions were solidified under various magnetic field con- ditions to investigate the alignment of primary Al3Ni phases. The results showed that the application of high magnetic fields could improve the homogeneity of the primary Al3Ni phase distribution and induce the alignment of primary Al3Ni phases in the direction perpendicular to the magnetic field direction to form chain-like structures. However, the alignment was different from the orientation of the Al3Ni phases. Furthermore, the degree of the alignment decreased with the increasing concentration of Ni element. This can be attributed to the combination effects of high magnetic field and alloy composition on the concentration field around the crystallized primary Al3Ni crystals.

  20. Hot-Tearing Susceptibility of Ternary Mg-Al-Sr Alloy Castings

    Science.gov (United States)

    Cao, G.; Zhang, C.; Cao, H.; Chang, Y. A.; Kou, S.

    2010-03-01

    The susceptibility of Mg-Al-Sr alloys to hot tearing during permanent mold casting was investigated using constrained rod casting (CRC) in a steel mold. The alloys included Mg- xAl-1.5Sr and Mg- xAl-3Sr, where x = 4, 6, or 8 wt pct. The hot-tearing susceptibility (HTS) was determined based on the widths and locations of the cracks in the rods. With the Mg- xAl-1.5 Sr alloys, the HTS decreased significantly with increasing Al content. With the Mg- xAl-3Sr alloys, the trend was similar but not as significant. At the same Al content, the HTS was significantly lower at 3 wt pct Sr than at 1.5 wt pct Sr. To help understand the HTS of these alloys, the solidification path and phase fractions were calculated for each alloy. The HTS was found to increase with increasing fraction solid at the end of primary solidification.

  1. Microstructure and interface reaction of investment casting TiAl alloys

    Institute of Scientific and Technical Information of China (English)

    CHEN Yu-yong; XIAO Shu-long; KONG Fan-tao; WANG Xue

    2006-01-01

    In order to research the microstructure of TiAl alloy and TiAl-mould reaction between TiAl and ceramic mould shells prepared with the low cost binder in investment casting, the ceramic mould shells were prepared with low cost binder and refractory materials. Using two kinds of casting methods (gravity casting and centrifugal casting), the titanium aluminum alloys with rare earth element (Ti-47.5Al-2Cr-2Nb-0.3Y and Ti-45Al-5Nb-0.3Y) were cast into the mould shells. The microstructures of investment casting titanium aluminum alloys were observed by optical microscope (OM). The distributions of elements of topping investment on the surfaces of titanium aluminum alloys castings were analyzed by the means of electron probe micro-analysis (EPMA), and the mechanical properties were studied. The results show that the microstructures of two kinds of titanium aluminum alloys are both lamella shape, and lamella is thin. The thickness of reaction and diffusing layer of Ti-47.5Al-2Cr-2Nb-0.3Y alloy is about 80 μm, and that of Ti-45Al-5Nb-0.3Y is less than 30 μm.

  2. Ce对Al-Si-Cu合金中α(Al)-Al2Cu共晶形貌的影响%Effect of Ce on morphology ofα(Al)-Al2Cu eutectic in Al-Si-Cu alloy

    Institute of Scientific and Technical Information of China (English)

    Maja VONINA; Joef MEDVED; Tonica BONINA; Franc ZUPANI

    2014-01-01

    The effect of Ce addition on the morphology of the α(Al)-Al2Cu eutectic in Al-Si-Cu alloy was investigated using thermal analysis, light microscopy, scanning electron microscopy, focused ion beam and energy dispersive analysis. The results show that the eutectic α(Al)-Al2Cu forms within small space between dendrites, silicon and AlSiFeMn plates. Eutectic Al2Cu is not lamellar but degenerated. However, Al2Cu in Ce-modified alloys is more compact. Ce partially dissolves in Al2Cu, which is a viable reason for the formation of coarser Al2Cu. The addition of Ce also increases the microhardness of theα(Al)-Al2Cu eutectic by almost 10%compared with the basic Al-Si-Cu alloy.%采用热分析、光学显微镜技术、扫描电镜技术、聚焦离子束和能量色散谱分析方法研究Ce对Al-Si-Cu合金中α(Al)-Al2Cu共晶形貌的影响。结果表明,在枝晶、硅和AlSiFeMn之间较小空间内形成了α(Al)-Al2Cu共晶。Al2Cu为非层状的不规则共晶组织。Al2Cu在经Ce改性的合金中更加致密。部分Ce溶解于Al2Cu中,这是粗晶Al2Cu形成的原因。与基体Al-Si-Cu合金相比,Ce的加入能使α(Al)-Al2Cu共晶合金的显微硬度提高约10%。

  3. Evidence of eutectic crystallization and transient nucleation in Al89La6Ni5 amorphous alloy

    DEFF Research Database (Denmark)

    Zhuang, Yanxin; Jiang, Jianzhong; Lin, Z. G.;

    2001-01-01

    The phase evolution with the temperature and time in the process of crystallization of Al89La6Ni5 amorphous alloy has been investigated by in situ high-temperature and high-pressure x-ray powder diffraction using synchrotron radiation. Two crystalline phases, fcc-Al and a metastable bcc-(AlNi)(11...

  4. Phase relations and hydrogenation behavior of (La1-xMgx)3Al alloys

    Institute of Scientific and Technical Information of China (English)

    LIU Yujie; ZHANG Qing'an

    2007-01-01

    The crystal structures and hydrogenation behavior of (La1-xMgx)3Al (x = 0.1, 0.2, 0.3, and 0.4) alloys were investigated.It was found that the alloys with x = 0.1 and 0.2 consist of La(Mg,Al),La,and a novel phase. The novel phase was determined as La2Al.It is shown that the amount of La2Al decreases as the Mg content increases. When x increases to 0.3,only La(Mg,Al) and a small amount of La2Al exist.When x is 0.4, La2Al phase disappears and the alloy contains both La(Mg,Al) and La(Al,Mg)2 Laves phase.The (La0.9Mg0.1)3Al and (La0.7Mg0.3)3Al alloys can be decomposed into LaH3,MgH2,and La2Al5 by the absorption of hydrogen at 473 K.

  5. Morphological and Chemical Relationships in Nanotubes Formed by Anodizing of Ti6al4v Alloy

    Directory of Open Access Journals (Sweden)

    Kaczmarek- Pawelska A.

    2014-12-01

    Full Text Available The electrochemical formation of oxide nanotubes on the Ti6Al4V alloy has been so far difficult due to easy dissolution of vanadium reach β-phase of the two phase material. Due to the topographical heterogeneity of the anodic layer in nano and microscale at anodizing of the Ti6Al4V alloy we focused to establish the relationships between nanotube diameters on both phases of the alloy and fluorides concentration in electrolyte. We studied the effect of fluoride concentration (0.5-0.7 wt.% in 99% ethylene glycol on morphological parameters of nanotube layer on the Ti6Al4V alloy anodized at 20V for 20 min. Nanotubes with diameter ~40-50 nm ±5nm on the entire Ti6Al4V alloy surface in electrolyte containing 0.6% wt. NH4F were obtained. Microscale roughness studies revealed that nanotubular layer on α-phase is thicker than on β-phase. The annealing of nanotube layers at 600°C for 2h in air, nitrogen and argon, typically performed to improve their electrical properties, influenced chemical composition and morphology of nanotubes on the Ti6Al4V alloy. The vanadium oxides (VO2, V2O3, V2O5 were present in surface nanotube layer covering both phases of the alloy and the shape of nanotubes was preserved after annealing in nitrogen.

  6. DYNAMIC PROPERTIES OF AL-ALLOY FOAM BEAM DAMAGED BY COMPRESSIVE FATIGUE

    Institute of Scientific and Technical Information of China (English)

    Sung-Gaun Kim; Ilhyun Kim; Amkee Kim; Seung-Joon Kim; Junhong Park

    2008-01-01

    The permanent residual strain in aluminum (Al) alloy foams induced by compressive fatigue gradually increases with the increasing number of loading cycles.Consequently,the progressive shortening of Al-alloy foam degrades the dynamic material performance by the failure and ratcheting of multi-cells in the foam.In this paper,the dynamic properties of Al-alloy foams damaged by compressive fatigue were studied.The beam specimens with various residual strains were made by cyclic compression-compression stress.The dynamic bending modulus and loss factor were evaluated by using a beam transfer function method.As a result,the dynamic bending stiffness of Al-alloy foam turned out to be decreased due to damage while the loss factor was improved because of the increasing energy dissipation of such factors as cracked cell walls formed during the shortening process of the foam.The loss factor shows a manifest dependence on the fatigue residual strain.

  7. Mg-Al Alloys Manufactured by Casting and Hot Working Process

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Mechanical properties of Mg-Al based alloys at different fabrication state, namely as-cast, hot rolled, and annealed, were investigated to develop the alloys that are suitable for the casting/hot working process. Experimental results indicated that the castability such as hot cracking resistance tends to improve with increasing the aluminum content. However, the elongation at elevated temperatures was observed to decrease as the Al content increases, implying difficulties in hot forming. A small amount of Zr additions could significantly enhance the room temperature mechanical properties of hot-rolled Mg-6%Al-1%Zn alloy. The tendency of remarkable grain coarsening at high temperatures was effectively reduced by the Zr additions. TEM analyses suggested that very fine Al3Zr precipitates formed in the Zr-added alloy are responsible for the obtained results.

  8. Dry sliding wear of Ti-6Al-4V alloy in air and vacuum

    Institute of Scientific and Technical Information of China (English)

    刘勇; 杨德庄; 何世禹; 武万良

    2003-01-01

    Differences in wear rate, morphology of the worn surface and debris, and the microstructure in subsurface of the Ti-6Al-4V alloy after wear in air and vacuum were compared. The wear rate of Ti-6Al-4V alloy in air is higher than that in vacuum in all the ranges of sliding velocities and applied loads. The wear of Ti-6Al-4V alloy in air is controlled by a combination of abrasion, oxidation and delamination with micro-cracks remaining in subsurface. Under the vacuum condition, the surface layer of Ti-6Al-4V alloy experiences a severe plastic deformation on a great scale, which results in an ultra-fine microstructure.

  9. Surface integrity after pickling and anodization of Ti-6Al-4V titanium alloy

    Science.gov (United States)

    Vermesse, Eric; Mabru, Catherine; Arurault, Laurent

    2013-11-01

    The surface integrity of Ti-6Al-4V titanium alloy was studied at different stages of surface treatments, especially pickling and compact anodization, through surface characteristics potentially worsening fatigue resistance.

  10. Atomic Scale Computer Simulation for Early Precipitation Process of Ni75Al6Vi9 Alloy

    Institute of Scientific and Technical Information of China (English)

    Yuhong ZHAO; Hua HOU; Hong XU; Yongxin WANG; Zheng CHEN; Xiaodong SUN

    2003-01-01

    The atomic scale computer simulation for initial precipitation mechanism of Ni75Al6V19 alloy was carried out for the first time by employing the microscopic diffusion equation. The initial precipitation process was invest igated throughsimulating the atom

  11. Standard Specification for Electric Fusion-Welded Ni-Cr-Co-Mo Alloy (UNS N06617), Ni-Fe-Cr-Si Alloys (UNS N08330 and UNS N08332), Ni-Cr-Fe-Al Alloy (UNS N06603), Ni-Cr-Fe Alloy (UNS N06025), and Ni-Cr-Fe-Si Alloy (UNS N06045) Pipe

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2014-01-01

    Standard Specification for Electric Fusion-Welded Ni-Cr-Co-Mo Alloy (UNS N06617), Ni-Fe-Cr-Si Alloys (UNS N08330 and UNS N08332), Ni-Cr-Fe-Al Alloy (UNS N06603), Ni-Cr-Fe Alloy (UNS N06025), and Ni-Cr-Fe-Si Alloy (UNS N06045) Pipe

  12. Electrochemical Formation of Al-Li Alloys by Codeposition of Al and Li from LiCl-KCl-AlF3 Melts at 853 K

    Institute of Scientific and Technical Information of China (English)

    SUN Yi; ZHANG Mi-lin; HAN Wei; LI Mei; YANG Yu-sheng

    2013-01-01

    The electrochemical behavior of Al(Ⅲ) ions was studied in molten LiCl-KCl melts on a molybdenum electrode.Cyclic voltammetry,chronopotentiometry and chronoamperometry were used to explore the deposition mechanism of Al and Li.Cyclic voltammetry expriment indicates that under potential deposition(UPD) of lithium on pre-deposited aluminium led to the formation of liquid Al-Li alloys at 853 K.The diffusion coefficient of Al(Ⅲ) ions at 853 K in LiCl-KCl-AlF3(1%,mass fraction) melts was determined to be (2.79±0.05)× 10-5 cm2/s.Chronopotentiograms and chronoamperograms demonstrate that the codeposition of Al(Ⅲ) and Li(Ⅰ) ions formed Al-Li alloys at cathodic current densities higher than-0.28 A/cm2 or cathodic potentials more negative than-2.20 V.X-Ray diffraction(XRD) pattern indicates that Al-Li alloys with different phases formed via galvanostatic electrolysis.Inductively coupled plasma(ICP) analyses of the samples obtained by electrolysis show that lithium and aluminium contents of Al-Li alloys could be controlled by AlF3 concentration and current intensity.

  13. Computer Simulation of Ordering and Atom Clustering in Aging Binary Al-Li Alloy

    Institute of Scientific and Technical Information of China (English)

    LI Xiao-ling; CHEN Zheng; WANG Yong-xin; HU Ming-juan

    2004-01-01

    Ordering and atom clustering in aging binary Al-Li alloy has been investigated by computer simulation through calculating the long range order (lro.) parameter and composition deviation order parameter from single-site occupation probabilities of Li atom. The results show that when the alloy lies in metastable region in the phase diagram ordering and atom clustering occur simultaneously. As the composition of the alloy increases ordering occurs earlier than atom clustering gradually. When the alloy lies in instable region atom clustering takes place after the congruent ordering completes. It has also been found that the incubation period of the phase transformation is shortened as the composition increases.

  14. Effect of Zn addition on microstructure and mechanical properties of an Al-Mg-Si alloy

    Institute of Scientific and Technical Information of China (English)

    Lizhen Yan; Yongan Zhang; Xiwu Li; Zhihui Li; Feng Wang; Hongwei Liu; Baiqing Xiong

    2014-01-01

    In the present work, an Al-0.66Mg-0.85Si-0.2Cu alloy with Zn addition was investigated by electron back scattering diffraction (EBSD), high resolution electron microscopy (HREM), tensile and Erichsen tests. The mechanical properties of the alloy after pre-aging met the standards of sheet forming. After paint baking, the yield strength of the alloy was improved apparently. GP(II) zones andηʹphases were formed during aging process due to Zn addition. With the precipitation of GP zones,β″phases, GP(II) zones andηʹphases, the alloys displayed excellent mechanical properties.

  15. Microhardness of structure units in the ternary Ti-rich Ti-Si-Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Bulanova, M.; Tretyachenko, L. [AN Ukrainskoj SSR, Kiev (Ukraine). Inst. Problem Materialovedeniya; Soroka, A.; Stakhov, D.

    1998-06-01

    The microhardness of the constituents (transformed {beta}-Ti, Z and eutectic ({beta} + Z)) was measured for Ti-rich Ti-Si-Al alloys. It depends both on the aluminium content in the alloy as well as on the character of mutual substitution of the atoms in the phases at the boundaries of the homogeneity ranges. The results are discussed on the basis of the Ti-rich part of the Ti-Si-Al phase diagram. (orig.) 2 refs.

  16. Some Experimental Results in the Rolling of Ni3Al Alloy

    Science.gov (United States)

    Shih, Hui-Ru; Sikka, Vinod K.

    1996-01-01

    This study examines several issues to understand the cold rollability of Ni3Al alloy. It finds that the cold rolling response of Ni3Al alloy (IC50) is very sensitive to the starting thickness. The segregation of elements is worse for the thicker casting as opposed to the thinner section. This is exemplified by the point that cast plus annealed pieces showed cracking at much larger reduction as opposed to the as-cast piece.

  17. [Determination of hydrogen in 2,091 Al-Li alloy].

    Science.gov (United States)

    Wang, X; Yang, Y

    2000-02-01

    High volatility element Li exists in 2091 Al-Li alloy, and makes the difficulty for the determination of hydrogen. A lot of tests were done, for example, how to distinguish the body and surface hydrogen, to choice heating power, heating time and the size of sample. Then the analytical method is established and many discussions were done. The reproducibility and accuracy is satisfactory, and compared with the Russian Al-Li alloy hydrogen standard sample.

  18. The influence of Si on oxidation resistance of aluminide coatings on TiAl alloy

    OpenAIRE

    M. Goral; G. Moskal; L. Swadzba

    2006-01-01

    Purpose: Increasing oxidation resistance of TiAl intermetallic alloy by depositing aluminide coating by slurrymethod and investigation of the influence of Si addition on isothermal oxidation of TiAlNb intermetallic alloy.Design/methodology/approach: : The isothermal oxidation resistance tests were done in the chamber furnaceat 900ºC for 500h time in the air atmosphere. The structure of coatings was investigated by light and scanningmicroscopy. The chemical composition of coatings and scales w...

  19. PREPARATION OF SEMI-SOLID AlSi7Mg ALLOY SLURRY

    Institute of Scientific and Technical Information of China (English)

    Z.D. Zhao; W.M. Mao

    2008-01-01

    In this article, semi-solid AlSi7Mg alloy slurry was prepared by low superheat pouring and weak electromagnetic stirring. The effects of pouring temperature and stirring power on the microstructure of the AlSi7Mg alloy slurry were studied. The results showed that the semi-solid AlSi7Mg alloy slurry, 127 mm in diameter, could be prepared by using the low superheat pouring and weak electromagnetic stirring technology and this new technology could save energy and make the pouring process convenient. When the liquid AlSi7Mg alloy was poured at 650°C or 630°C, the solidified microstructure of the AlSi7Mg alloy slurry, prepared by weak electromagnetic stirring, was remarkably improved when compared with that of the slurry prepared without stirring. The primary α-Al grains appeared rosette-like or spherical. When the pouring temperature was decreased, the shape of the primary α-Al grains gradually changed from dendritic-like grains to spherical grains. When the pouring temperature was appropriately increased, that is, raised to a certain superheat, the pouring processbecame easier and an ideal spherical microstructure of the AlSiTMg alloy slurry, prepared by weak electromagnetic stirring, could also be obtained. In this experiment,when the stirring power was 0.36 kW, the optimized pouring temperature parameter was 630°C. When the AISiTMg alloy slurry was prepared by low superheat pouring and weak electromagnetic stirring, the pouring temperature was 630°C. Increasing the stirring power appropriately could gain better spherical primary α-Al grains, but if the stirring power was increased to a certain value, the shape of the primary α-Al grains did not improve further. In this experiment, the optimized stirring power parameter was 0.36 kW.

  20. Effects of Al and Sn on electrochemical properties of Mg-6%Al-1%Sn (mass fraction) magnesium alloy as anode in 3.5%NaCl solution

    Institute of Scientific and Technical Information of China (English)

    黄俏; 余琨; 杨士海; 文利; 戴翼龙; 乔雪岩

    2014-01-01

    Mg-6%Al-1%Sn (mass fraction) alloy is a newly developed anode material for seawater activated batteries. The electrochemical properties of Mg-1%Sn, Mg-6%Al and Mg-6%Al-1%Sn alloys are measured by galvanostatic and potentiodynamic tests. Scanning electron microscopy (SEM) with energy dispersive spectrometry (EDS) is used to characterize the microstructures of the experimental alloys. The results show that the Mg-6%Al-1%Sn alloy obtains more negative discharge potential (−1.38 V (vs SCE)) in hot-rolled condition. This is attributed to the fine dynamically recrystallized grains during the hot rolling process. After the experimental alloys are annealed at 473 K for 1 h, the discharge potentials of Mg-6%Al-1%Sn alloy are more negative than those of Mg-6%Al alloy under different current densities. After annealing at 673 K, the discharge potentials of Mg-6%Al-1%Sn alloy become more positive than those of Mg-6%Al alloy. Such phenomenon is due to the coarse grains and the second phase Mg2Sn. The discharge potentials of Mg-1%Sn shift positively obviously in the discharge process compared with Mg-6%Al-1%Sn alloy. This is due to the corrosion products pasting on the discharge surface, which leads to anode polarization.

  1. Study on the Formation Mechanism of the Solid Siliconized Layer on Ti-48Al Alloy

    Institute of Scientific and Technical Information of China (English)

    MA Xiao-xia; LIANG Wei; ZHAO Xing-guo; SHI Ju-yan; BIAN Li-ping

    2004-01-01

    The microstructures of the siliconized specimens of Ti-48Al alloy were analyzed by SEM equipped with XEDS.The specimens were pack siliconized with the two different cementations, 15%Si+85% Al2O3 and 15%Si+85%ZrO2. The results show that a composite siliconized layer is formed on the surface of the TiAl alloy. The outer layer is the continuous Al2O3 where a lot of Si particles adhered; the inner layer is most of Ti5Si3 with amount of Al2O3 particles dispersed in. It was deduced that the Al2O3 in the cementation layer is formed by the Al atoms in the TiAl substrate react with the residual O in the furnace and in the TiAl substrate.

  2. Fine structures in Fe3Al alloy layer of a new hot dip aluminized steel

    Indian Academy of Sciences (India)

    Li Yajiang; Wang Juan; Zhang Yonglan; X Holly

    2002-12-01

    The fine structure in the Fe–Al alloy layer of a new hot dip aluminized steel (HDA) was examined by means of X-ray diffractometry (XRD), electron diffraction technique, etc. The test results indicated that the Fe–Al alloy layer of the new aluminized steel mainly composed of Fe3Al, FeAl and -Fe (Al) solid solution. There was no brittle phase containing higher aluminum content, such as FeAl3 (59.18% Al) and Fe2Al7 (62.93% Al). The tiny cracks and embrittlement, formerly caused by these brittle phases in the conventional aluminum-coated steel, were effectively eliminated. There was no microscopic defect (such as tiny cracks, pores or loose layer) in the coating. This is favourable to resist high temperature oxidation and corrosion of the aluminized steel.

  3. Oxidation Behavior of Al2O3 Coating on Ti-25Al-12.5Nb Alloy

    Science.gov (United States)

    Małecka, J.

    2016-07-01

    The oxidation behavior of Al2O3 coating deposited on Ti-25Al-12.5Nb alloy by sol-gel method was investigated at 700 and 800 °C under isothermal oxidation conditions in air. At both temperatures, the coated samples exhibited reduced mass gain compared to uncoated alloy; at 700 °C rather insignificant differences were observed; however, at the temperature of 800 °C, the deposited coating strongly limits the mass gain of the test material. As a consequence of the isothermal oxidation a scale forms containing mainly TiO2 on the alloy surface of the uncoated alloy, while during the oxidation of the coated alloy the surface coating of Al2O3 dissociated and the initially compact Al2O3 coating dissolved and its place was taken by a porous scale. These coated samples displayed good resistance to oxidation in set conditions and no zones of dissolved oxygen and nitrogen were recorded. No spallation of the coated samples was observed.

  4. Development of ODS FeCrAl alloys for accident-tolerant fuel cladding

    Energy Technology Data Exchange (ETDEWEB)

    Dryepondt, Sebastien N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hoelzer, David T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Pint, Bruce A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Unocic, Kinga A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-09-18

    FeCrAl alloys are prime candidates for accident-tolerant fuel cladding due to their excellent oxidation resistance up to 1400 C and good mechanical properties at intermediate temperature. Former commercial oxide dispersion strengthened (ODS) FeCrAl alloys such as PM2000 exhibit significantly better tensile strength than wrought FeCrAl alloys, which would alloy for the fabrication of a very thin (~250 m) ODS FeCrAl cladding and limit the neutronic penalty from the replacement of Zr-based alloys by Fe-based alloys. Several Fe-12-Cr-5Al ODS alloys where therefore fabricated by ball milling FeCrAl powders with Y2O3 and additional oxides such as TiO2 or ZrO2. The new Fe-12Cr-5Al ODS alloys showed excellent tensile strength up to 800 C but limited ductility. Good oxidation resistance in steam at 1200 and 1400 C was observed except for one ODS FeCrAl alloy containing Ti. Rolling trials were conducted at 300, 600 C and 800 C to simulate the fabrication of thin tube cladding and a plate thickness of ~0.6mm was reached before the formation of multiple edge cracks. Hardness measurements at different stages of the rolling process, before and after annealing for 1h at 1000 C, showed that a thinner plate thickness could likely be achieved by using a multi-step approach combining warm rolling and high temperature annealing. Finally, new Fe-10-12Cr-5.5-6Al-Z gas atomized powders have been purchased to fabricate the second generation of low-Cr ODS FeCrAl alloys. The main goals are to assess the effect of O, C, N and Zr contents on the ODS FeCrAl microstructure and mechanical properties, and to optimize the fabrication process to improve the ductility of the 2nd gen ODS FeCrAl while maintaining good mechanical strength and oxidation resistance.

  5. Tribological Properties of the Fe-Al-Cr Alloyed Layer by Double Glow Plasma Surface Metallurgy

    Science.gov (United States)

    Luo, Xixi; Yao, Zhengjun; Zhang, Pingze; Zhou, Keyin; Wang, Zhangzhong

    2016-09-01

    A Fe-Al-Cr alloyed layer was deposited onto the surface of Q235 low-carbon steel via double glow plasma surface metallurgy (DGPSM) to improve the steel's wear resistance. After the DGPSM treatment, the Fe-Al-Cr alloyed layer grown on the Q235 low-carbon steel was homogeneous and compact and had a thickness of 25 µm. The layer was found to be metallurgically adhered to the substrate. The frictional coefficient and specific wear rate of the sample with a Fe-Al-Cr alloyed layer (treated sample) were both lower than those of the bare substrate (untreated sample) at the measured temperatures (25, 250 and 450 °C). The results indicated that the substrate and the alloyed layer suffered oxidative wear and abrasive wear, respectively, and that the treated samples exhibited much better tribological properties than did the substrate. The formation of Fe2AlCr, Fe3Al(Cr), FeAl(Cr), Fe(Cr) sosoloid and Cr23C6 phases in the alloyed layer dramatically enhanced the wear resistance of the treated sample. In addition, the alloyed layer's oxidation film exhibited a self-healing capacity with lubrication action that also contributed to the improvement of the wear resistance at high temperature. In particular, at 450 °C, the specific wear rate of treated sample was 2.524 × 10-4 mm3/N m, which was only 45.2% of the untreated sample.

  6. The Mechanism of Mg2Al3 Formation by Mechanical Alloying

    Directory of Open Access Journals (Sweden)

    H. Suwarno

    2009-01-01

    Full Text Available Synthetic and characterization of the Mg2Al3 formation by mechanical alloying have been carried out using a high energy ball milling process. Mechanical alloying is a technique of solid state reactions among two or more metals to form a new alloy through the deformation properties of the metals. The Mg2Al3 alloy was formed by milling the individual constituents using a high energy ball milling under the varied milling time of 10, 20 and 30 h. The refinement results on the x-ray diffraction analysis show that the observation and calculation are fit to each other. After milling for 10, 20 and 30 h the mixed Mg and Al metals are converted into Mg2Al3 at the composition of 71.82, 90.73 and 96.19 wt%. It is concluded that the Mg2Al3 alloy can be performed by high energy mechanical alloying after 30 h of milling. The mechanism of the Mg2Al3 formation is discussed

  7. Electrode characteristics of non-stoichiometric Ml(NiMnAlFe)x alloys

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The phase structure and electrochemical properties of Co-free Ml(Ni0.82Mn0.07Al0.06Fe0.05)x alloys with stoichiometry 4.6≤x≤5.6 were investigated. The results revealed that most of the as-cast non-stoichiometric alloys have the main CaCu5 type structure with a small amount of La2Ni7 and LaNi or AlNi secondary phase, the alloys all have typical dendrite structure, the lattice parameter of the alloys increases with the decrease of stoichiometry. Electrochemical measurements showed that the stoichiometric alloy AB5.0 (the Ml(Ni0.82Mn0.07Al0.06Fe0.05)x alloy with x=5.0) has the highest discharge capacity (310  mAh*g-1), and the over-stoichiometric alloys have relatively higher cycling stability and high-rate dischargeability than others although their maximum discharge capacities are relatively lower compared with the AB5.0 alloy.

  8. Age hardening characteristics and mechanical behavior of Al-Cu-Li-Zr-In alloys

    Science.gov (United States)

    Wagner, John A.

    1989-01-01

    An investigation was conducted to determine the age-hardening response and cryogenic mechanical properties of superplastic Al-Cu-Li-Zr-In alloys. Two alloys with compositions Al-2.65Cu-2.17Li-O.13Zr (baseline) and Al-2.60Cu-2.34Li-0.16Zr-0.17In were scaled-up from 30 lb permanent mold ingots to 350 lb DC (direct chill) ingots and thermomechanically processed to 3.2 mm thick sheet. The microstructure of material which contained the indium addition was partially recrystallized compared to the baseline suggesting that indium may influence recrystallization behavior. The indium-modified alloy exhibited superior hardness and strength compared to the baseline alloy when solution-heat-treated at 555 C and aged at 160 C or 190 C. For each alloy, strength increased and toughness was unchanged or decreased when tested at - 185 C compared to ambient temperature. By using optimized heat treatments, the indium-modified alloy exhibited strength levels approaching those of the baseline alloy without deformation prior to aging. The increase in strength of these alloys in the T6 condition make them particularly attractive for superplastic forming applications where post-SPF parts cannot be cold deformed to increase strength.

  9. Solidified structure and solute segregation in Al2O3/A356-La alloy composites

    Institute of Scientific and Technical Information of China (English)

    LIU Zheng; TU Tao

    2006-01-01

    Al2O3/A356-La alloy composites were fabricated by squeeze casting, and the effects of La on the solidified structure and the solute segregation during alloy solidification were studied. The results indicate that the structure of the matrix alloy becomes fine and small by the addition of La. La has been richened at the interface to help improve the wettability between the fiber and Al alloy, but there are no intermetallic compounds richening La found at the interface yet. There is no special influence of La on the Mg segregation in the matrix alloy. The distribution of Mg and La in the composites has been at the same position-near the interface.

  10. Influence of Al on the magnetostriction of Fe-Ga polycrystal alloys under compressive stress

    Institute of Scientific and Technical Information of China (English)

    Long-long Liao; Mei-ling Fang; Jie Zhu; Ji-heng Li; Jian Wang

    2014-01-01

    Fe80Ga20-xAlx (x=0, 6, 9, 14) ingots were prepared from high purity elements using a vacuum induction system. X-ray diffraction patterns show that the alloys are A2 disordered structures. The influence of the partial substitution of Ga in Fe-Ga alloys with Al on their magnetostrictive properties was investigated, and the effects of different heat treatment conditions on the magnetostriction and microstructure of the alloy rods were also examined. The saturation magnetostriction value of Fe80Ga20 can reach to 240 × 10-6 under a compressive stress of 20 MPa. The Fe80Ga11Al9 alloy has many good properties, such as low hysteresis, high linearity of the magnetostriction curve, and low saturated magnetic field, which make it a potential candidate for magnetostrictive actuator and transducer applications. It is found that sub-grains have little influence on the magnetostriction of Fe-Ga alloys.

  11. Effects of Dy on cyclic oxidation resistance of NiAl alloy

    Institute of Scientific and Technical Information of China (English)

    GUO Hong-bo; WANG Xiao-yan; LI Ji; WANG Shi-xing; GONG Sheng-kai

    2009-01-01

    The NiAl alloys modified by reactive element(RE), dysprosium(Dy), were produced by arc melting. The microstructures of the modified alloys were investigated by field emission-scanning electron microscope(FE-SEM) equipped with energy dispersive spectroscope(EDS) and back scatter detector. Cyclic oxidation tests at 1 200 ℃ were conducted to assess the cyclic oxidation performance of the alloys. The Dy dopant prevents the surface rumpling of the oxide scale and the formation of cavities beneath the oxide scale. The pegs consisting of Dy-rich oxide inclusion core and an outer alumina sheath develop deeply in the alloy and improve the oxide scale adhesion. 0.05%-0.1% (molar fraction) Dy dramatically improves the cyclic oxidation resistance of the NiAl alloy. Too high concentration of Dy is deleterious because of the fast oxidation rate caused by severe internal oxidation.

  12. Microstructure and thermal expansion properties of invar-type Cu-Zn-Al shape memory alloys

    Science.gov (United States)

    Wang, J. J.; Omori, T.; Sutou, Y.; Kainuma, R.; Ishida, K.

    2004-10-01

    The effects of grain size, volume fraction of the α (fcc) phase in the β (bcc) matrix, and thermal stability on low thermal expansion (LTE) properties of Cu-Zn-Al shape memory (SM) alloys induced by cold rolling were investigated by dilatometry, optical microscopy, differential scanning calorimetry, and electrical conductivity measurements. The alloys with the larger grains showed a superior two-way memory (TWM) effect, wider LTE temperature intervals with excellent thermal stability under 80°C. The α+β two-phase alloys also exhibited a good combination of cold workability and LTE properties. These results suggest that the Cu-Zn-Al alloys with high electrical conductivity of about 20% International Annealed Copper Standard (%IACS) have high potential as a new class of Invar alloys that can be applied in various fields.

  13. Cryogenic mechanical properties of low density superplastically formable Al-Li alloys

    Science.gov (United States)

    Verzasconi, S. L.; Morris, J. W., Jr.

    1989-01-01

    The aerospace industry is considering the use of low density, superplastically formable (SPF) materials, such as Al-Li alloys in cryogenic tankage. SPF modifications of alloys 8090, 2090, and 2090+In were tested for strength and Kahn tear toughness. The results were compared to those of similar tests of 2219-T87, an alloy currently used in cryogenic tankage, and 2090-T81, a recently studied Al-Li alloy with exceptional cryogenic properties (1-9). With decreasing temperature, all materials showed an increase in strength, while most materials showed an increase in elongation and decrease in Kahn toughness. The indium addition to 2090 increased alloy strength, but did not improve the strength-toughness combination. The fracture mode was predominantly intergranular along small, recrystallized grains, with some transgranular fracture, some ductile rupture, and some delamination on large, unrecrystallized grains.

  14. Effect of Ca addition on the corrosion behavior of Mg-Al-Mn alloy

    Science.gov (United States)

    Yang, Jiang; Peng, Jian; Nyberg, Eric A.; Pan, Fu-sheng

    2016-04-01

    The microstructures and corrosion resistance of magnesium-5 wt% aluminum-0.3 wt% manganese alloys (Mg-Al-Mn) with different Ca additions (0.2-4 wt%) were investigated. Results showed that with increasing Ca addition, the grain of the alloys became more refined, whereas the corrosion resistant ability of the alloys initially increased and then decreased. The alloy with 2 wt% Ca addition exhibited the best corrosion resistance, attributed to the effect of the oxide film and (Mg,Al)2Ca phases which were discontinuously distributed on the grain boundaries. These phases acted as micro-victims, they preferentially corroded to protect the α-Mg matrix. The oxide film formed on the alloy surface can hinder the solution further to protect the α-Mg matrix.

  15. Interdiffusion and Reaction between Zr and Al Alloys from 425 degrees to 625 degrees C

    Energy Technology Data Exchange (ETDEWEB)

    J. Dickson; L. Zhou; A. Ewh; M. Fu; D. D. Keiser, Jr.; Y. H. Sohn; A. Paz y Puente

    2014-06-01

    Zirconium has recently garnered attention for use as a diffusion barrier between U–Mo nuclear fuels and Al cladding alloys. Interdiffusion and reactions between Zr and Al, Al-2 wt.% Si, Al-5 wt.% Si or AA6061 were investigated using solid-to-solid diffusion couples annealed in the temperature range of 425 degrees to 625 degrees C. In the binary Al and Zr system, the Al3Zr and Al2Zr phases were identified, and the activation energy for the growth of the Al3Zr phase was determined to be 347 kJ/mol. Negligible diffusional interactions were observed for diffusion couples between Zr vs. Al-2 wt.% Si, Al-5 wt.% Si and AA6061 annealed at or below 475 degrees C. In diffusion couples with the binary Al–Si alloys at 560 degrees C, a significant variation in the development of the phase constituents was observed including the thick t1 (Al5SiZr2) with Si content up to 12 at.%, and thin layers of (Si,Al)2Zr, (Al,Si)3Zr, Al3SiZr2 and Al2Zr phases. The use of AA6061 as a terminal alloy resulted in the development of both T1 (Al5SiZr2) and (Al,Si)3Zr phases with a very thin layer of (Al,Si)2Zr. At 560 degrees C, with increasing Si content in the Al–Si alloy, an increase in the overall rate of diffusional interaction was observed; however, the diffusional interaction of Zr in contact with multicomponent AA6061 with 0.4–0.8 wt.% Si was most rapid.

  16. Low-field magnetic entropy changes in (Gd1-xYx)3Al2 alloys

    Institute of Scientific and Technical Information of China (English)

    HAN Zhida; QIAN Bin; ZHANG Ping; JIANG Xuefan; WANG Dunhui; CHEN Jie; FENG Jinfu; DU Youwei

    2011-01-01

    The effects of Y substitution on the magnetic properties and magnetocaloric effect of (Gd1-xYx)3Al2 (x=0-0.3) alloys were investigated by X-ray diffraction and magnetization measurements. All samples crystallized in single phase with Zr3Al2-type tetragonal structure.The lattice parameters and magnetic transition temperature decreased obviously with increasing Y content. The magnetic entropy change and refrigerant capacity of these alloys were calculated. The adjustable transition temperature and favorable properties of magnetocaloric effect made these alloys potential candidate as magnetic refrigerant in the temperature range of 190-290 K.

  17. A surface analytical examination of Stringer particles in Al-Li-Cu alloys

    Science.gov (United States)

    Larson, L. A.; Avalos-Borja, M.; Pizzo, P. P.

    1983-01-01

    A surface analytical examination of powder metallurgy processed Al-Li-Cu alloys was conducted. The oxide stringer particles often found in these alloys was characterized. Particle characterization is important to more fully understand their impact on the stress corrosion and fracture properties of the alloy. The techniques used were SIMS (Secondary Ion Mass Spectroscopy) and SAM (Scanning Auger Microscopy). The results indicate that the oxide stringer particles contain both Al and Li with relatively high Li content and the Li compounds may be associated with the stringer particles, thereby locally depleting the adjacent matrix of Li solute.

  18. Fracture toughness of TiAl-Cr-Nb-Mo alloys produced via centrifugal casting

    Directory of Open Access Journals (Sweden)

    A. Brotzu

    2012-10-01

    Full Text Available Fracture toughness of a TiAl base intermetallic alloy has been investigated at room temperature. The Ti-48Al-2.5Cr-0.5Nb-2Mo (at. % alloy produced via centrifugal casting exhibits fine nearly lamellar microstructures, consisting mainly of fine lamellar grains, together with a very small quantity of residual β phases along lamellar colony boundaries. In order to determine the alloy fracture toughness compact tension specimens were tested and the results were compared with those available in literature.

  19. Effect of composition on antiphase boundary energy in Ni3Al based alloys: Ab initio calculations

    Science.gov (United States)

    Gorbatov, O. I.; Lomaev, I. L.; Gornostyrev, Yu. N.; Ruban, A. V.; Furrer, D.; Venkatesh, V.; Novikov, D. L.; Burlatsky, S. F.

    2016-06-01

    The effect of composition on the antiphase boundary (APB) energy of Ni-based L 12-ordered alloys is investigated by ab initio calculations employing the coherent potential approximation. The calculated APB energies for the {111} and {001} planes reproduce experimental values of the APB energy. The APB energies for the nonstoichiometric γ' phase increase with Al concentration and are in line with the experiment. The magnitude of the alloying effect on the APB energy correlates with the variation of the ordering energy of the alloy according to the alloying element's position in the 3 d row. The elements from the left side of the 3 d row increase the APB energy of the Ni-based L 12-ordered alloys, while the elements from the right side slightly affect it except Ni. The way to predict the effect of an addition on the {111} APB energy in a multicomponent alloy is discussed.

  20. Structure and Mechanical Properties of Al-Li Alloys as Cast

    Directory of Open Access Journals (Sweden)

    J. Augustyn-Pieniążek

    2013-04-01

    Full Text Available The high mechanical properties of the Al-Li-X alloys contribute to their increasingly broad application in aeronautics, as an alternative for the aluminium alloys, which have been used so far. The aluminium-lithium alloys have a lower specific gravity, a higher nucleation and crack spread resistance, a higher Young’s module and they characterize in a high crack resistance at lower temperatures. The aim of the research planned in this work was to design an aluminium alloy with a content of lithium and other alloy elements. The research included the creation of a laboratorial melt, the microstructure analysis with the use of light microscopy, the application of X-ray methods to identify the phases existing in the alloy, and the microhardness test.

  1. Interface structure and formation mechanism of diffusion-bonded joints of TiAl-based alloy to titanium alloy

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Vacuum diffusion bonding of a TiAl-based alloy (TAD) to a titanium alloy (TC2) was carried out at 1 273 K for 15~120 min under a pressure of 25 MPa. The kinds of the reaction products and the interface structures of the joints were investigated by SEM, EPMA and XRD. Based on this, a formation mechanism of the interface structure was elucidated. Experimental and analytical results show that two reaction layers have formed during the diffusion bonding of TAD to TC2. One is Al-rich α(Ti)layer adjacent to TC2,and the other is (Ti3Al+TiAl)layer adjacent to TAD,thus the interface structure of the TAD/TC2 joints is TAD/(Ti3Al+TiAl)/α(Ti)/TC2.This interface structure forms according to a three-stage mechanism,namely(a)the occurrence of a single-phase α(Ti)layer;(b)the occurrence of a duplex-phase(Ti3Al+TiAl)layer;and(c)the growth of the α(Ti)and (Ti3Al+TiAl)layers.

  2. Effect of Al substitution for Ga on the mechanical properties of directional solidified Fe-Ga alloys

    Science.gov (United States)

    Liu, Yangyang; Li, Jiheng; Gao, Xuexu

    2017-02-01

    Alloys of Fe82Ga18-xAlx (x=0, 4.5, 6, 9, 12, 13.5) were prepared by directional solidification technique and exhibited a preferred orientation along the axis of alloy rods. The saturation magnetostriction value of the Fe82Ga13.5Al4.5 alloy was 247 ppm under no pre-stress. The tensile properties of alloys of Fe82Ga18-xAlx at room temperature were investigated. The results showed that tensile ductility of binary Fe-Ga alloy was significantly improved with Al addition. The fracture elongation of the Fe82Ga18 alloy was only 1.3%, while that of the Fe82Ga9Al9 alloy increased up to 16.5%. Addition of Al increased the strength of grain boundary and cleavage, resulting in the enhancement of tensile ductility of the Fe-Ga-Al alloys. Analysis of deformation microstructure showed that a great number of deformation twins formed in the Fe-Ga-Al alloys, which were thought to be the source of serrated yielding in the stress-strain curves. The effect of Al content in the Fe-Ga-Al alloys on tensile ductility was also studied by the analysis of deformation twins. It indicated that the joint effect of slip and twinning was beneficial to obtain the best ductility in the Fe82Ga9Al9 alloy.

  3. Selection of heat treatment condition of the Mg-Al-Zn alloys

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2009-02-01

    Full Text Available Purpose: Main aim of this paper are results of the optimization of heat treatment conditions, which are temperature and heating time during solution heat treatment or ageing as well the cooling rate after solution treatment for MCMgAl12Zn1, MCMgAl9Zn1, MCMgAl6Zn1, MCMgAl3Zn1 cast magnesium alloys.Design/methodology/approach: The following results concern mechanical properties especially hardness.Findings: The different heat treatment kinds employed contributed to the improvement of mechanical properties of the alloy.Research limitations/implications: According to the alloys characteristic, the applied cooling rate and alloy additions seems to be a good compromise for mechanical properties, nevertheless further tests should be carried out in order to examine different cooling rates and parameters of solution treatment process and aging process.Practical implications: Generally magnesium alloys are applied in motor industry and machine building, but they find application in a helicopter production, planes, disc scanners, a mobile telephony, computers, bicycle elements, household and office equipment, radio engineering and an air - navigation, in chemical, power, textile and nuclear industrial, etc.Originality/value: Contemporary materials should possess high mechanical properties, physical and chemical, as well as technological ones, to ensure long and reliable use. The above mentioned requirements and expectations regarding the contemporary materials are met by the non-ferrous metals alloys used nowadays, including the magnesium alloys.

  4. Interaction between γ-TiAl alloy and zirconia

    Institute of Scientific and Technical Information of China (English)

    Liu Aihu; Li Bangsheng; Nan Hai; Sui Yanwei; Guo Jingjie; Fu Hengzhi

    2008-01-01

    A study on the interaction between TiAI alloy and zirconia was carried out in argon atmosphere. The rnicrographic observations of the cross-section perpendicular to the interface were obtained using a scanning electron microscope with a dedicated energy dispersive spectrometer (SEM/EDS). The results showed that firstly TiAI alloy spreads on the ceramic surface, and then infiltrates into the pores between ceramic particles accompanied by a chemical reaction. The whole ceramic mold is broken into tiny blocks. A multiple fission reaction mechanism was developed to explain the interaction between TiAI alloy and zirconia.

  5. Phase transformation behaviors and shape memory effects of TiNiFeAl shape memory alloys

    Institute of Scientific and Technical Information of China (English)

    Li Xiao; Fushun Liu; Huibin Xu

    2007-01-01

    Measurements of electrical resistivity, X-ray diffraction, and tensile test at room temperature and -196℃ were performed to investigate the effects of Al addition substituting Ni on the phase transformation behaviors, the mechanical properties, and the shape memory effects of Ti50Ni47Fe2Al1 and Ti50Ni46.5Fe2.5Al1 alloys. It is found that 1at% Al addition dramatically decreases the martensitic start transformation temperature and expands the transformation temperature range of R-phase for TiNiFeAl alloys. The results of tensile test indicate that 1at% Al improves the yield strength of Ti50Ni47Fe2Al1 and Ti50Ni46.5Fe2.5Al1 alloys by 40% and 64%, but decreases the plasticity to 11% and 12% from 26% and 27% respectively. Moreover, excellent shape memory effect of 6.6% and 7.5% were found in Ti50Ni47Fe2Al1 and Ti50Ni46.5Fe2.sAl1 alloys, which results from the stress-induced martensite transformation from the R-phase.

  6. Diffusional transport and predicting oxidative failure during cyclic oxidation of beta-NiAl alloys

    Science.gov (United States)

    Nesbitt, J. A.; Vinarcik, E. J.; Barrett, C. A.; Doychak, J.

    1992-01-01

    Nickel aluminides (NiAl) containing 40-50 at. percent Al and up to 0.1 at. percent Zr have been studied following cyclic oxidation at 1200, 1300, 1350 and 1400 C. The selective oxidation of aluminum resulted in the formation of protective Al2O3 scales on each alloy composition at each temperature. However, repeated cycling eventually resulted in the gradual formation of less protective NiAl2O4. The appearance of the NiAl2O4, signaling the end of the protective scale-forming capability of the alloy, was related to the presence of gamma-prime-(Ni3Al) which formed as a result of the loss of aluminum from the sample. A simple methodology is presented to predict the protective life of beta-NiAl alloys. This method predicts the oxidative lifetime due to aluminum depletion when the aluminum concentration decreases to a critical concentration. The time interval preceding NiAl2O4 formation (i.e., the lifetime based on protective Al2O3 formation) and predicted lifetimes are compared and discussed. Use of the method to predict the maximum use temperature for NiAl-Zr alloys is also discussed.

  7. Room temperature deformation of in-situ grown quasicrystals embedded in Al-based cast alloy

    Directory of Open Access Journals (Sweden)

    Boštjan Markoli

    2013-12-01

    Full Text Available An Al-based cast alloy containing Mn, Be and Cu has been chosen to investigate the room temperature deformation behavior of QC particles embedded in Al-matrix. Using LOM, SEM (equipped with EDS, conventional TEM with SAED and controlled tensile and compression tests, the deformation response of AlMn2Be2Cu2 cast alloy at room temperature has been examined. Alloy consisted of Al-based matrix, primary particles and eutectic icosahedral quasicrystalline (QC i-phase and traces of Θ-Al2Cu and Al10Mn3. Tensile and compression specimens were used for evaluation of mechanical response and behavior of QC i-phase articles embedded in Al-cast alloy. It has been established that embedded QC i-phase particles undergo plastic deformation along with the Al-based matrix even under severe deformation and have the response resembling that of the metallic materials by formation of typical cup-and-cone feature prior to failure. So, we can conclude that QC i-phase has the ability to undergo plastic deformation along with the Al-matrix to greater extent contrary to e.g. intermetallics such as Θ-Al2Cu for instance.

  8. Evaluation of Pb-17Li compatibility of ODS Fe-12Cr-5Al alloys

    Science.gov (United States)

    Unocic, Kinga A.; Hoelzer, David T.

    2016-10-01

    The Dual Coolant Lead Lithium (DCLL: eutectic Pb-17Li and He) blanket concept requires improved Pb-17Li compatibility with ferritic steels in order to demonstrate acceptable performance in fusion reactors. As an initial step, static Pb-17at.%Li (Pb-17Li) capsule experiments were conducted on new oxide dispersion strengthened (ODS) FeCrAl alloys ((1) Y2O3 (125Y), (2) Y2O3 + ZrO2 (125YZ), (3) Y2O3 + HfO2 (125YH), and (4) Y2O3 + TiO2 (125YT)) produced at ORNL via mechanical alloying (MA). Tests were conducted in static Pb-17Li for 1000 h at 700 °C. Alloys showed promising compatibility with Pb-17Li with small mass change after testing for 125YZ, 125YH and 125YT, while the 125Y alloy experienced the highest mass loss associated with some oxide spallation and subsequent alloy dissolution. X-ray diffraction methods identified the surface reaction product as LiAlO2 on all four alloys. A small decrease (∼1 at.%) in Al content beneath the oxide scale was observed in all four ODS alloys, which extended 60 μm beneath the oxide/metal interface. This indicates improvements in alloy dissolution by decreasing the amount of Al loss from the alloy. Scales formed on 125YZ, 125YH and 125YT were examined via scanning transmission electron microscopy (S/TEM) and revealed incorporation of Zr-, Hf-, and Ti-rich precipitates within the LiAlO2 product, respectively. This indicates an inward scale growth mechanism. Future work in flowing Pb-17Li is needed to further evaluate the effectiveness of this strategy in a test blanket module.

  9. Study on the Formation Mechanism of the Solid Siliconized Layer on Ti-48Al Alloy

    Institute of Scientific and Technical Information of China (English)

    MAXiao-xia; LIANGWei; ZHAOXing-guo; SHIJu-yan; BIANLi-ping

    2004-01-01

    The microstructures of the siliconied specimens of Ti-48Al alloy were analyzed by SEM equipped with XEDS.The specimens were pack siliconized with the two different cementations,15%Si+85% Al2O3 and 15%Si+85%ZrO2.The results show that a composite siliconized layer is formed on the surface of the Tial alloy.The outer layer is the continuous Al2O3 where a lot of Si particles adhered;the inner layer is most of Ti5Si3 with amount of Al2O3 particles dispersed in.It was deduced that the Al2O3 in the cementation layer is formed by the Al atoms in the TiAl substrate react with the residual O in the fumace and in the TiAl substrate.

  10. Simulation on solidification of an Al-Ni alloy under electromagnetic stirring

    Directory of Open Access Journals (Sweden)

    Sha Minghong

    2012-08-01

    Full Text Available The microstructure of Al-Ni alloy has a significant influence on its performance, while electromagnetic stirring is one of the most effective methods for control of solidification structure of Al alloy. To investigate the effect of electromagnetic stirring on the solidification of the ingot, the solidification of the Al-50Ni alloy in vacuum with electromagnetic stirring was described by numerical simulation in this paper; and a three dimensional mathematical model was established. The electromagnetic field was simulated by ANSYS software and the thermal-flow field was simulated by FLUENT software. The coupling between the electromagnetic field and the thermal-flow field was implemented by user-defined subroutines. It is found that the current intensity has significant influences on the fluid flow and the microstructure of the alloy. The simulation results agree well with the experimental results, and the optimum current intensity under the exprimental conditions is 80 A, while the frequency is 50 Hz.

  11. Effect of erbium on properties and microstructure of Al-Si eutectic alloy

    Institute of Scientific and Technical Information of China (English)

    XING

    2010-01-01

    Eutectic Al-12.6 wt.%Si alloys with various contents of the rare earth dement Er were prepared by the conventional casting technique.The effect of Er on the microstructure and properties of the eutectic Al-Si alloys was investigated using optical microscopy,scanning electron microscopy as well as the friction and wear tests.It was found that the addition of Er obviously improved the anti-wear properties,and reduced the friction coefficient of the alloys.The appropriate addition of Er would change the size and shape of the eutectic silicon,and thereby refine the microstructure of the Al-Si alloys.The refinement mechanism was also discussed.

  12. Stored energy analysis of Zn-5Al eutectic alloy in superplastic deformation

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The stored energy and the energy release during SPD (superplastic deformation) ofa Zn-5Al alloy were studied. The alloy after rolling process gains more stored energy, and the as-rolled specimen can obtain maximum elongation and minimum flow stress without hot holding treatment before SPD. Experimental results show that stored energy release process is along with SPD process and is also an impetus to SPD. The as-rolled Zn-5Al alloy has 48 J/mol stored energy which was measured with DSC (differential scanning calorimeter) and conforms well to the calculated value. The as-rolled Zn-5Al alloy after SPD with an elongation of 2 500% releases 112 J/mol stored energy. Analysis shows that the strain rate is in direct ratio to the rate of stored energy release.

  13. Investigation of Microstructure in Solid State Welded Al-Cu-Li alloy

    Directory of Open Access Journals (Sweden)

    No Kookil

    2016-01-01

    Full Text Available Al-Li alloys have been extensively used in aerospace vehicle structure since the presence of lithium increases the modulus and reduce the density of the alloy. Especially the third generation Al-Cu-Li alloy shows enhanced fracture toughness at cryogenic temperatures so that the alloy has been used on the fuel tank of space launchers, like Super Lightweight External Tank of the Space Shuttle. Since the commercial size of the plate cannot accommodate the large tank size of the launcher, joining several pieces is required. However, lithium is highly reactive and its compounds can decompose with heat from conventional fusion welding and form different types of gases which result in formation of defects. In this study, the microstructure change is investigated after solid state welding process to join the Al-Cu-Li sheets with optical and transmission electron microscopic analysis of precipitates.

  14. Commercialization status of Ni{sub 3}Al-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

    1997-12-31

    The Ni{sub 3}Al-based alloys have been under development at the Oak Ridge National Laboratory (ORNL) and other research institutions in the United States and around the world for the last ten years. The incremental developments of composition, melting process, casting methods, property data, corrosion data, weldability development, and prototype component testing under production-like operating conditions have pushed the ORNL-developed Ni{sub 3}Al-based alloys closer to commercialization. This paper will present the highlights of incremental technical developments along with the approach and current status of commercialization. It is concluded that cast components are the primary applications of Ni{sub 3}Al-based alloys, and applications range from heat-treating fixtures of forging dies. It is also concluded that the commercialization process is accelerated when technology is licensed to an organization that can produce the alloy, has component manufacturing capability, and is also a user.

  15. Study of the {delta}-Al/Ag superconducting alloy for TES applications

    Energy Technology Data Exchange (ETDEWEB)

    Gastaldo, L. [Department of Physics, University and INFN of Genoa, Via Dodecaneso 33, 16146 Genoa (Italy) and Kirchhoff-Institut fuer Physik, Universitaet Heidelberg, INF 227, 69120 Heidelberg (Germany) and Technische Universitat Munchen, E15 James Franck Strasse, D-85748 Garching (Germany)]. E-mail: loredana.gastaldo@ge.infn.it; Gallinaro, G. [Department of Physics, University and INFN of Genoa, Via Dodecaneso 33, 16146 Genoa (Italy); Gatti, F. [Department of Physics, University and INFN of Genoa, Via Dodecaneso 33, 16146 Genoa (Italy); Pergolesi, D. [Department of Physics, University and INFN of Genoa, Via Dodecaneso 33, 16146 Genoa (Italy); Gomes, M. Ribeiro [Department of Physics, University and INFN of Genoa, Via Dodecaneso 33, 16146 Genoa (Italy); Repetto, P. [Department of Physics, University and INFN of Genoa, Via Dodecaneso 33, 16146 Genoa (Italy); Dussoni, S. [Department of Physics, University and INFN of Genoa, Via Dodecaneso 33, 16146 Genoa (Italy); Valle, R. [Department of Physics, University and INFN of Genoa, Via Dodecaneso 33, 16146 Genoa (Italy); Manfrinetti, P. [INFM and Dipartimento di Chimica e Chimica Industriale via Dodecaneso 33, 16146 Genova (Italy); Chincarini, A. [Department of Physics, University and INFN of Genoa, Via Dodecaneso 33, 16146 Genoa (Italy)

    2006-04-15

    Despite the general discard in using Al/Ag alloys as transition edge sensors (TES), primarily due to the persistent instability of these devices, further investigations were conducted on the metallic diffusion processes based on the phase diagram of these systems for periods of more than 9 months. The results demonstrated the formation of a stable superconducting inter-metallic alloy at the sample interface showing an HCP lattice corresponding to the {delta}-Al/Ag phase alloy. Furthermore, the transition temperature of the alloy depends on the material stoichoimetry and can vary from about 80 mK to more than 100 mK. In this paper, we suggest the R and D continuation of Al/Ag inter-metallic {delta}-phase as homogeneous stable films for TES applications.

  16. Improvement on Hot Workability of γ-TiAl Base Alloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    γ-TiAl base alloys have potential usage in aerospace engine fortheir high specific strength. In order to improve their poor hot workability, a new approach of hot deformation processing was investigated. The starting microstructure of Ti-46.5Al-2.5V-1.0Cr (atom percent, %) alloy is fully lamellar (FL) microstructure. The near gamma (NG) microstructure can be obtained through Nickel microalloying and heat treatment at 1 150 ℃. The isothermal compression tests were conducted on both materials using MTS machine at temperatures of 950 ℃, 1 000 ℃, and 1 050 ℃, and the strain rates of 0.01, 0.1 and 1 s-1. Compared with the γ-TiAl alloy with FL microstructure, the Ni-bearing alloy with NG microstructure has better hot workability, such as enlarged hot workable region, decreased flow stresses, more uniform and finer deformed microstructure.

  17. A new high strength and high tolerance-resistance Al-Li alloy

    Institute of Scientific and Technical Information of China (English)

    YANG Shou-jie; LU Zheng; DAI Sheng-long; HAN Ya-fang; YAN Ming-gao

    2006-01-01

    In order to develop a new high strength and high tolerance-resistance Al-Li alloy which can be used in aerospace industry,the effects of microalloying elements such as Mg, Ag, Mn and Zn on the mechanical properties of Al-Cu-Li alloys were studied. The results show that the strengthening effects of Mg+Ag and Mg+Zn additions are higher than those of the individual Mg, Ag or Zn addition. The element Mn can also bring some extent strengthening effects on the alloys, but it has nothing to do with the other microalloying elements present or not. Finally, a new Al-Li alloy with Mg+Zn+Mn additions was developed, which possesses high strength and high tolerance-resistance promising properties for aerospace applications.

  18. Blanch Resistant and Thermal Barrier NiAl Coating Systems for Advanced Copper Alloys

    Science.gov (United States)

    Raj, Sai V. (Inventor)

    2005-01-01

    A method of forming an environmental resistant thermal barrier coating on a copper alloy is disclosed. The steps include cleansing a surface of a copper alloy, depositing a bond coat on the cleansed surface of the copper alloy, depositing a NiAl top coat on the bond coat and consolidating the bond coat and the NiAl top coat to form the thermal barrier coating. The bond coat may be a nickel layer or a layer composed of at least one of copper and chromium-copper alloy and either the bond coat or the NiAl top coat or both may be deposited using a low pressure or vacuum plasma spray.

  19. Three-dimensional characterization of pores in Ti-6Al-4V alloy

    Directory of Open Access Journals (Sweden)

    Márcia Regina Baldissera

    2011-03-01

    Full Text Available The direct three-dimensional characterization of opaque materials through serial sectioning makes possible to visualize and better quantify a material microstructure, using classical metallographic techniques coupled with computer-aided reconstruction. Titanium alloys are used as biomaterials for bone implants because of its excellent mechanical properties, biocompatibility and enhanced corrosion resistance. The Ti-6Al-4V alloy (in wt. (% with porous microstructure permits the ingrowths of new-bone tissues improving the fixation bone/implant. This is important to understand connectivity, morphology and spatial distribution of pores in microstructure. The Ti-6Al-4V alloy compacts were produced by powder metallurgy and sintered at three distinct temperatures (1250, 1400 and 1500 °C to obtain distinct microstructures in terms of residual porosity. The visualization of the reconstructed 3D microstructure provides a qualitative and quantitative analysis of the porosity of Ti6Al4V alloy (volume fraction and pore morphology.

  20. Microstructure and Mechanical Properties of Mg-Al-Ca-Nd Alloys Fabricated by Gravity Casting

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The aims of this study are to investigate the effects of Nd addition in the Mg-Al-Ca alloys on microstructure and mechanical properties. Microstructure of as-cast Mg-5Al-3Ca alloy containing Nd consists of α-Mg matrix,eutectic phase and Al-Nd rich intermetallic compound. As Nd addition was increased, α-Mg matrix morphology was changed from dendritic to equiaxed grains and average value of grain size was decreased. Nd addition to Mg-5Al-3Ca based alloys resulted in the formation of Al-Nd rich intermetallic compounds at grain boundary and α-Mg matrix grains. And these Al-Nd rich intermetallic compounds were dispersed homogeneously. In these alloys, two kinds of eutectic phases were observed, i.e. coarse irregular-shape structure at grain boundary and fine needle-shape structure in the α-Mg matrix grain. It is found that the ultimate strength showed the maximum value of 271 MPa at Mg-5Al-3Ca-2Nd alloy and elongation was decreased as the addition of Nd was increased.

  1. EET research on the Al-22%Si alloy under the action of electric pulses

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Based on the empirical electron theory of solids and molecules (EET), the phase valence electron structure parameters of Al-22%Si alloy are calculated, and the sensitivity of the bond network of Al-Si alloy melt to temperature (energy) and the effect of the sensitivity on the morphology are studied. The results show that the Si-Si clusters with larger nA in the slightly superheated Al-Si alloy melt supply the nucleation core to the primary silicon phase in the hypereutectic Al-22%Si alloy, and strongly generate the drag-like effect for the Al-Si clusters around them; that the variation of temperature significantly affects the stability of bonds of the core so that the solidified structure is changed; that the electric pulse applied to the alloy melt can irrecoverably alter the stability of Si-Si clusters, then the modifica- tion of the solidified structure morphology of alloys is generated; that the higher the energy of the electric pulse, the less stable the Si-Si clusters, and the more significant the electric pulse modification.

  2. Relationship between silver concentration with microstructural and mechanical properties of rolled AlZn alloy

    Energy Technology Data Exchange (ETDEWEB)

    Valdez, S., E-mail: svaldez@fis.unam.mx [Instituto de Ciencias Fisicas-Universidad Nacional Autonoma de Mexico, Av. Universidad S/N, Col. Chamilpa, 062210 Cuernavaca, Morelos (Mexico); Perez, R.; Rodriguez-Diaz, R.A. [Instituto de Ciencias Fisicas-Universidad Nacional Autonoma de Mexico, Av. Universidad S/N, Col. Chamilpa, 062210 Cuernavaca, Morelos (Mexico); Angeles-Chavez, C. [Instituto Mexicano del Petroleo, Eje central Lazaro Cardenas 152, Mexico D.F. 07730 (Mexico); Casolco, S.R. [Instituto Tecnologico y de Estudios Superiores de Monterrey, Campus Puebla, Via Atlixcayotl 2301. Puebla, Pue. 2800 (Mexico)

    2010-05-25

    The relationship of Ag addition on microstructural and mechanical properties of rolled AlZn alloy was investigated. AlZn alloys were prepared by metal mould casting method and the Ag addition was done by Vortex technique. Microstructural characterization of AlZnAg specimens was analyzed by means of X-ray diffraction, scanning electron microscopy and transmission electron microscopy. Results show that the phases of the as-cast state alloy are solid solution zinc-rich hexagonal close-packed (hcp) crystal structure, named {eta}-phase and {alpha}-Al solid solution with Zn dissolved into the matrix. The silver concentration in AlZn alloy influences the volume of AgZn{sub 3} precipitates. The mechanical properties, especially the flow stress and elongation of the alloy were improved by the Ag addition. The Vortex method was used in order to diminish the process cost, generating an alloy with homogenous microstructure, less casting porosity and better mechanical properties.

  3. Isothermal corrosion (γ'+γ) Ni3Al alloy in liquid zinc

    Institute of Scientific and Technical Information of China (English)

    WANG Wen-jun; LIN Jun-pin; WANG Yan-li; CHEN Guo-liang

    2006-01-01

    The isothermal corrosion testing and microscopic examination of Ni3Al alloy in liquid zinc containing small amounts of aluminum (mass fraction less than 0.2%) at 450 ℃ were carried out. The results show that the controlling mechanism of the dissolution reaction is diffusion through a boundary layer into liquid zinc. For two-phase alloy, Ni3Al alloy (γ'+γ), the interface between dissolving solid and liquid remains remarkably planar and the difference in dissolution of the two adjacent phases (γ'+γ) can not be experimentally observed. The boundaries between γ' phase and γ phase play no perceptible role in the dissolution of Ni3Al alloy in liquid zinc. The X-ray diffraction spectra of the diffusion layer confirm the presence of Ni5Zn21. The corrosion rate of the Ni3Al alloy in molten zinc was calculated to be approximately 2.6×10-3 g/(cm2-h), therefore the liquid zinc corrosion resistance of Ni3Al alloy is very weak.

  4. Design optimization of cast Cu-Al-Be-B alloys for high clamping capacity

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    This paper investigated high-damping Cu-Al-Be-B cast alloys using metallographic analysis, X-ray diffraction (XRD) and electrical resistance measurements for transformation temperatures. The results showed that beryllium can stabilize β phase, resulting in a thermo-elastic martensite microstructure leading to high-damping capacity in cast Cu-Al-BeB alloys. Trace additions of boron to Cu-Al-Be alloys can significantly refine the grains, providing high strength and ductility to the alloys. A factorial design of experiment method was used to optimize the composition and properties of cast Cu-Al-BeB alloys. The optimal microstructure for thermo-elastic martensite can be obtained by adjusting the amounts of aluminum and beryllium to eutectoid or pseudo-eutectoid compositions. An optimized cast Cu-Al-Be-B alloy was developed to provide excellent mechanical properties, tensile strength σb = 767 MPa, elongation δ = 7.62 %, and damping capacity S. D.C =18.70%.

  5. Improve Wear Resistance on Al 332 Alloy Matrix- Micro -Nano Al2O3 Particles Reinforced Composite

    Directory of Open Access Journals (Sweden)

    Rawnaq Ahmed Mohamed

    2014-03-01

    Full Text Available The wear behavior of alumina particulate reinforced A332 aluminium alloy composites produced by a stir casting process technique were investigated. A pin-on-disc type apparatus was employed for determining the sliding wear rate in composite samples at different grain size (1 µm, 12µm, 50 nm and different weight percentage (0.05-0.1-0.5-1 wt% of alumina respectively. Mechanical properties characterization which strongly depends on microstructure properties of reinforcement revealed that the presence of ( nano , micro alumina particulates lead to simultaneous increase in hardness, ultimate tensile stress (UTS, wear resistances. The results revealed that UTS, Hardness, Wear resistances increases with the increase in the percentage of reinforcement of Al2O3 when compared to the base alloy A332. The wear rates of the composites were considerably less than that of the aluminum alloy at all applied loads with increasing percentage of reinforcement when compared to the base alloy A332.

  6. Microstructural evolution and corrosion behavior of directionally solidified FeCoNiCrAl high entropy alloy

    OpenAIRE

    2011-01-01

    The FeCoNiCrAl alloys have many potential applications in the fields of structural materials, but few attempts were made to characterize the directional solidification of high entropy alloys. In the present research, the microstructure and corrosion behavior of FeCoNiCrAl high entropy alloy have been investigated under directional solidification. The results show that with increasing solidification rate, the interface morphology of the alloy evolves from planar to cellular and dendritic. The ...

  7. Microstructure and mechanical properties of cast Mg-15Al-xNd alloy by permanent mold

    Directory of Open Access Journals (Sweden)

    Zhou Kangkang

    2013-09-01

    Full Text Available To improve the comprehensive mechanical properties of Mg-15Al magnesium alloy, different amounts (from 0 to 4.0wt.% of Nd were added to the alloy and six Mg-15Al-xNd alloys were prepared by metal mould casting. The effect of Nd content on microstructure of the alloys was investigated by means of OM, SEM, EDS, TEM, and XRD. The tensile properties were tested at room temperature (RT and high temperature (473 K. The results indicate that the primary α-Mg dendrite is significantly refined with the addition of Nd. The best refinement is reached at 1.0wt.% Nd content and the average dendrite arm spacing decreases from 80-100 μm (without Nd addition to ~20 μm. A further increase in Nd content leads to the coarsening of the primary α-Mg dendrite. The addition of Nd improves the tensile properties of Mg-15Al both at RT and 473 K. The Mg-15Al alloy containing 1.0wt.% Nd exhibits the best tensile properties. Compared with the alloy without Nd, the yield and ultimate tensile strength of the Mg-15Al-1.0Nd alloy at RT increase from 132.3 to 148.6 MPa and 152.3 to 189.6 MPa, increase by 12.3% and 24.5%, respectively; and the elongation at RT increases from 0.05 % to 1.24%. The yield and tensile strength of the alloy at 473 K increase from 97.9 to 115.3 MPa and 121.6 to 140.1 MPa, increase by 15.2% and 20%, respectively. Further increment of Nd content to 1.5wt.% degrades the tensile properties, which is ascribed to grain coarsening and growth of the Al-Nd phase.

  8. Investigation of microstructure in hot-pressed Nb–23Ti–15Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Shi, Zhiwu; Wei, Hua; Zhang, Hongyu; Wu, Duoli; Jin, Tao; Sun, Xiaofeng; Zheng, Qi, E-mail: qzheng@imr.ac.cn

    2015-07-05

    Highlights: • The Ti(O, C), a new strengthening phase, is found in Nb–Ti–Al alloys. • Ti(O, C) has a face-centered cubic structure and a lattice parameter of 4.27 Å. • Two different morphologies of Ti(O, C) are observed. • β and δ phases exhibit as large irregular blocks and equiaxed particles. • Ordering of β phase is observed in hot-pressed Nb–Ti–Al alloy. - Abstract: Microstructure of hot-pressed Nb–23Ti–15Al alloy has been systematically investigated, with emphasis on the characterization of Ti(O, C) phase. The microstructure and composition of Nb–23Ti–15Al alloy were characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD), transmission electron microscopy (TEM) and electron probe microanalysis (EPMA). The results indicate the presence of β, δ and Ti(O, C) phases in the alloy. The β phase exhibits as large irregular blocks, while the δ phase presents as small equiaxed particles linked together around β blocks. Ordering of β phase is shown by related selected area electronic diffraction (SAED) patterns and dark-field micrograph. The Ti(O, C), a solid-solution of TiO or TiC, is characterized for the first time in Nb–Ti–Al alloy. The Ti(O, C) has a face-centered cubic (FCC) structure and a moderate lattice parameter between that of TiO and TiC. Two different morphologies of Ti(O, C) are observed in the alloy: large cobblestone-like aggregated particles and small dispersive particles. The formation of Ti(O, C) phase can potentially increase high-temperature strength of Nb–Ti–Al alloy.

  9. Formation of ordered CoAl alloy clusters by the plasma-gas condensation technique

    Science.gov (United States)

    Konno, Toyohiko J.; Yamamuro, Saeki; Sumiyama, Kenji

    2001-09-01

    CoxAl1-x alloy clusters were synthesized from a mixture of Co and Al metal vapors generated by the sputtering of pure metal targets. We observed that the produced alloy clusters were uniform in size, ranging from approximately 20 nm for Al-rich clusters to 10 nm for Co-rich clusters. For a wide average composition range (x≈0.4-0.7), the alloy clusters have the ordered B2 (CsCl-type) structure. In the Co-rich cluster aggregates (x=0.76), the clusters are composed of face-centered-cubic (fcc) Co and minor CoAl(B2) clusters. In the Al-rich aggregates (x=0.23), the clusters are mainly composed of the fcc-Al phase, although clusters occasionally possess a "core-shell structure" with the CoAl(B2) phase surrounded by an Al-rich amorphous phase. These observations are in general agreement with our prediction based on the equilibrium phase diagram. We also noticed that the average composition depends not only on the relative amount of Co and Al vapors, but also on their absolute amount, and even on the Ar gas flow rate, which promotes mixing and cooling the two vapors. These findings show that the formation of alloy clusters in vapor phase is strongly influenced by the kinetics of cluster formation, and is a competing process between the approach to equilibrium and the quenching of the whole system.

  10. Unconstrained solidification and characterisation of near-eutectic Al-Cu-Ag alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ebzeeva, S.; Nagels, E.; Froyen, L. [Katholieke Univ. Leuven (Belgium). Dept. of Metallurgy and Materials Engineering

    2008-11-15

    This study focuses on the microstructure formation in two Al-Cu-Ag alloys with near-eutectic composition on either side of the {alpha}(Al)/{theta}-Al{sub 2}Cu groove. The alloys solidified equiaxially with two different cooling rates for each composition of alloy. The primary phases formed are {alpha}(Al) or {theta}-Al{sub 2}Cu, but univariant and invariant eutectic reactions are common. In hypoeutectic samples macrosegregation of the {alpha}(Al) phase occurred. The univariant {alpha}(Al)/{theta}-Al{sub 2}Cu eutectic in these samples is formed by coupled two-phase structures. The univariant eutectic in the samples, which exhibit primary {theta}-Al{sub 2}Cu, grew partially competitively due to the {alpha}(Al) single phase instability. It is suggested that the difference in solubility of the segregating element Ag in {alpha}(Al) and {theta}-Al{sub 2}Cu phases and processing parameters such as cooling rates determine the resulting microstructure. (orig.)

  11. Influences of Yttrium on Adhesion of Oxide Scale of Fe-Cr-Al Alloy

    Institute of Scientific and Technical Information of China (English)

    辛丽; 李美栓; 周龙江; 王福会; 李铁藩

    2001-01-01

    The 1100 ℃ isothermal oxidation behavior of Fe-23Cr-5Al alloy modified by yttrium addition was studied by means of thermogravimetric analysis, scanning electron microscopy and energy dispersive X-ray analysis. Yttrium was added to this alloy in the forms of metallic addition, yttrium oxide and ion implant. Cracking and spalling occurred on the convoluted scale formed on Y-free alloy and exposed the substrate. A flat dense scale without spallation was formed on the yttrium alloying addition or yttrium oxide dispersion alloy. The scale adhesion was also improved by 1×1017Y+/cm2-implantation. The results indicate the convoluted morphology of the scale on Fe-23Cr-5Al-0.21Ti alloy is related to the growth mechanism of the alumina scale, and the spallation of the scale is related to sulfur segregation at the scale/alloy interface. The main reason that the adhesion of alumina scale is improved by yttrium addition lies in the following. Yttrium is liable to form a stable yttrium sulfide with sulfur in the alloy and prevent sulfur interface from segregation. Another reason is that the growth mechanism of alumina scale is changed by yttrium addition.

  12. Welding and mechanical properties of cast FAPY (Fe-16 at. % Al-based) alloy slabs

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.; Howell, C.R.

    1995-08-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10, and iron = 83.71. The cast ingots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot- worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  13. Crystallization of the Al-Ni-Sm amorphous alloys; Cristalizacao de ligas amorfas no sistema Al-Ni-Sm

    Energy Technology Data Exchange (ETDEWEB)

    Danez, G.P., E-mail: gabidanez@hotmail.co [Universidade Federal de Sao Carlos (PPG-CEMUFSCar), SP (Brazil). Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais; Aliaga, L.C.R.; Kiminami, C.S.; Bolfarini, C.; Botta, W.J. [Universidade Federal de Sao Carlos (DEMa/UFSCar), SP (Brazil). Dept. de Engenharia de Materiais

    2010-07-01

    Aluminum based amorphous alloys have received special attention due to unique properties such as high mechanical strength, corrosion, ductility and toughness as well as wear resistance. On the other hand, these properties can be improved by controlled crystallization of Al matrix with grain size ranged between 5 to 50 nanometers. The goal of this work was to study the thermal crystallization behavior of Al-Ni-Sm alloys. Compositions with the same topological instability ({lambda} = 0.1) were selected. Alloys were prepared in arc-melting furnace and ribbons were processed by melt-spinning technique. Samples ribbons were submitted to heating in order to induce crystallization, and its structure analyzed by x-ray diffraction. The difference in crystallization behavior is discussed in function of the topological instability due to the variation of the proportion of the transition metal to the rare-earth. (author)

  14. Corrosion performance of Fe-Cr-Al and Fe aluminide alloys in complex gas environments

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K. [Argonne National Lab., IL (United States); Johnson, R.N. [Pacific Northwest Lab., Richland, WA (United States)

    1995-05-01

    Alumina-forming structural alloys can offer superior resistance to corrosion in the presence of sulfur-containing environments, which are prevalent in coal-fired fossil energy systems. Further, Fe aluminides are being developed for use as structural materials and/or cladding alloys in these systems. Extensive development has been in progress on Fe{sub 3}Al-based alloys to improve their engineering ductility. In addition, surface coatings of Fe aluminide are being developed to impart corrosion resistance to structural alloys. This paper describes results from an ongoing program that is evaluating the corrosion performance of alumina-forming structural alloys, Fe-Al and Fe aluminide bulk alloys, and Fe aluminide coatings in environments typical of coal-gasification and combustion atmospheres. Experiments were conducted at 650-1000{degrees}C in simulated oxygen/sulfur gas mixtures. Other aspects of the program are corrosion evaluation of the aluminides in the presence of HCl-containing gases. Results are used to establish threshold Al levels in the alloys for development of protective alumina scales and to determine the modes of corrosion degradation that occur in the materials when they are exposed to S/Cl-containing gaseous environments.

  15. Role of diffusional coherency strain theory in the discontinuous precipitation in Mg–Al alloy

    Indian Academy of Sciences (India)

    K T Kashyap; C Ramachandra; M Sujatha; B Chatterji

    2000-02-01

    Discontinuous precipitation (DP) occurs in many alloy systems under certain conditions. It is called discontinuous precipitation because precipitation occurs on prior matrix grain boundaries followed by grain boundary movement. The DP nodule consists of alternate lamellae of the precipitate and the matrix respectively. The chemical driving force for DP is one of solute supersaturation. Although solute supersaturation is responsible for precipitation, it has to be coupled with another driving force to explain grain boundary migration. This coupling driving force has been identified to be diffusional coherency strain which has been verified to be active in diffusion induced grain boundary migration and liquid film migration. To test diffusional coherency strain theory for discontinuous precipitation Mg–7Al and Mg–7Al–1Pb alloys were studied. While the fraction transformed was high at 6% in Mg–7Al alloy, it was significantly low at 2% in Mg–7Al–1Pb alloy. The velocity of DP nodules decreased by half in alloy with Pb as compared to the alloy without Pb. Theoretical calculations also predict that the misfit parameter th decreases with the addition of Pb. These observations are an evidence to the fact that diffusional coherency strain is the most active driving force for the movement of the grain boundaries of the DP nodules during discontinuous precipitation in Mg–Al alloy.

  16. (Scanning) Transmission Electron Microscopy Studies of Grain Boundary Segregation relevant to Intergranular Corrosion in Al-Mg-Si-Cu Alloys

    OpenAIRE

    Holmestad, Jon

    2015-01-01

    The effect of the alloy composition on the susceptibility to intergranular corrosion in Al-Mg-Si-Cu alloys has been investigated by Transmission Electron Microscopy. The main focus of this thesis has been the effect of Mg:Si-ratio and the effect of Mn-content on the intergranular corrosion, since Mg and Si are the main alloying elements of the 6xxx alloys and Mn is a common alloying element. The addition of 0.40 wt% Cu to a 6082 alloy increases the hardness of the alloy b...

  17. Electronic properties and superconductivity of rapidly quenched Al-Si alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chevrier, J.; Pavuna, D.; Cyrot-Lackmann, F.

    1987-12-15

    We present detailed studies of electronic properties of Al-Si alloys prepared in a nonequilibrium state by means of rapid solidification. The quenched alloys exhibit an enhanced superconducting transition temperature up to 6.2 K in an Al--Si 30 at. % alloy as well as an increased thermal slope of resistivity. Using differential scanning calorimetry, a large enthalpy variation (..delta..H = 4.1 kJ/mole for Al--Si 30 at. %) has been measured during the irreversible transition from the non- equilibrium state to the equilibrium one. This is mainly attributed to the energy difference between the metallic state of silicon atoms trapped in fcc aluminum matrix during quenching and the usual covalent state of silicon precipitates in an equilibrium state. This large energy difference is presented as the origin of a lattice instability which softens the phonon spectrum and gives rise to a stronger electron-phonon coupling. This appears to be a characteristic property of nonequilibrium Al-Si solid solutions, which is associated with the metallic state of silicon atoms. An interpretation of the T/sub c/ enhancement is proposed for both Al-Si and Al-Ge alloys based on the phonon softening in these nonequilibrium crystalline alloys.

  18. Development of weldable, corrosion-resistant iron-aluminide (FeAl) alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, P.J.; Goodwin, G.M.; Wang, X.L.; Alexander, D.J. [Oak Ridge National Lab., TN (United States)

    1997-04-01

    A boron-microalloyed FeAl alloy (Fe-36Al-0.2Mo-0.05Zr-0.13C, at.%, with 100-400 appm B) with improved weldability and mechanical properties was developed in FY 1994. A new scale-up and industry technology development phase for this work began in FY 1995, pursuing two parallel paths. One path was developing monolithic FeAl component and application technology, and the other was developing coating/cladding technology for alloy steels, stainless steels and other Fe-Cr-Ni alloys. In FY 1995, it was found that cast FeAl alloys had good strength at 700-750{degrees}C, and some (2.5%) ductility in air at room-temperature. Hot-extruded FeAl with refined grain size was found to have ductility and to also have good impact-toughness at room-temperature. Further, it was discovered that powder-metallurgy (P/M) FeAl, consolidated by direct hot-extrusion at 950-1000{degrees}C to have an ultra fine-grained microstructure, had the highest ductility, strength and impact-toughness ever seen in such intermetallic alloys.

  19. Formation of Au–Al alloy on silicon for polymer modulator electrode application

    Energy Technology Data Exchange (ETDEWEB)

    Yue, Yuanbin; Sun, Jian; Zhao, Xuliang; Xie, Ying; Wang, Xibin; Liang, Lei; Wang, Fei; Chen, Changming; Yi, Yunji; Sun, Xiaoqiang, E-mail: sunxq@jlu.edu.cn; Zhang, Daming

    2014-04-01

    Graphical abstract: - Highlights: • Annealing treatments can be used to form Au–Al alloy in thin films geometry on silicon substrate. • Favorable surface morphology and electrical characteristics can be obtained by optimizing annealing parameters. • Au–Al alloy is competitive to be the electrode of polymer EO modulators confirmed by the measurement of S21 parameter. - Abstract: The formation of aurum–aluminum (Au–Al) alloy on silicon substrate and its use to be electrode of polymer electro-optic (EO) modulator were investigated. The surface morphology and crystallinity were studied by atomic force microscopy, scanning electron microscope, X-ray diffractometer (XRD) and energy dispersive spectrometer. The electrical resistivity was characterized by the four-probe method. XRD pattern confirmed the formation of AuAl phase. After annealed for 11 min at 575 °C, the Au–Al alloy film exhibited a root mean square roughness of less than 40 nm and a minimum electrical resistivity of 2.24 μΩ cm with no obvious change within 6 months. The scattering-parameter (S21) of a fabricated co-planar waveguide electrode polymer EO modulator was measured by vector network analyzer, and a 3-dB bandwidth of 5.2 GHz was observed. These physical properties promise good potentials of Au–Al alloy to be electrode of polymer EO modulators.

  20. Annealing effects on the electrical resistivity of AuAl thin films alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maldonado, R.D., E-mail: rubdoming@live.com.mx [Centro de Investigacion y de Estudios Avanzados del IPN Unidad Merida, Depto. de Fisica Aplicada, Km. 6 Antigua Carretera a Progreso 97310, Merida, Yucatan (Mexico); Oliva, A.I.; Corona, J.E. [Centro de Investigacion y de Estudios Avanzados del IPN Unidad Merida, Depto. de Fisica Aplicada, Km. 6 Antigua Carretera a Progreso 97310, Merida, Yucatan (Mexico)

    2009-08-15

    Au/Al bilayer (50-250-nm thickness) thin films were deposited by thermal evaporation on p-type silicon (1 0 0) substrates. The formed Au/Al/Si systems were annealed from room temperature (RT) to 400 deg. C to form AuAl/Si alloys. Two groups of AuAl alloys were analyzed. The first group was prepared as a function of the atomic concentration and the second group was prepared as a function of thickness. The morphology and crystalline structure of the alloys were analyzed by AFM and X-ray diffraction techniques, respectively. The electrical resistivities of the AuAl alloys were measured by the four-probe technique. The first group of thin AuAl alloys presented segregations as a consequence of the annealing treatment and the atomic concentration; meanwhile, the electrical resistivity showed abrupt changes as a consequence of changing the atomic concentration. In the second group a monotonically increment in the grain size was found meanwhile for thickness below 100 nm the electrical resistivity presented important differences as compared with the before annealing process.

  1. Investigation on Exfoliation Corrosion and Neutral Salt Spray Corrosion Resistanceof Al-6Mg Alloy with Addition of Scandium

    Institute of Scientific and Technical Information of China (English)

    WANG Yue

    2004-01-01

    Al-6Mg-Sc alloy was prepared by means of melting-casting. Corrosionresistance of Al-6Mg-Sc alloy was studied in exfoliation corrosion and Neutral Salt Spray Test. Microstructure of the Al-6Mg-Sc alloy was investigated by using optical microscope and transmission electron micrograph( TEM ). It was found that additionof scandium served as a potent grain refiner, resulting a homogeneous, dispersed distribution of β-phrase in microstructure of the alloys. The discontinuous precipitation of β-phrase in grain boundaries therefore highly improved corrosion resistance of the alloys.

  2. X-ray elastic constant determination and residual stress of two phase TiAl-based intermetallic alloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    To evaluate the residual stress in TiAl-based alloys by X-ray diffraction, X-ray elastic constants (REC) of a γ-TiAl alloy were determined. From these results, the stress state of a given phase in a duplex TiAl-based alloy under a uniaxial tensile loading has been characterized by X-ray diffraction. The results show that the X-ray elastic constants and the microscopic stresses of the given phase are different from the apparent elastic constants and the macroscopic stresses of the alloy. The reason of the different distribution of the alloy was also discussed.

  3. Microstructure and erosive wear behaviors of Ti6Al4V alloy treated by plasma Ni alloying

    Science.gov (United States)

    Wang, Z. X.; Wu, H. R.; Shan, X. L.; Lin, N. M.; He, Z. Y.; Liu, X. P.

    2016-12-01

    The Ni modified layers were prepared on the surface of Ti6Al4V substrate by the plasma surface alloying technique. The surface and cross-section morphology, element concentration and phase composition were investigated by thermal field emission scanning electron microscopy (SEM), and glow discharge optical emission spectroscopy (GDOES), X-ray diffraction (XRD), respectively. The cross-section nano-scale hardness of the Ni modified layer was measured by nanoindenter. The results showed that the Ni modified layers exhibited triple-layer structure and continuous gradient distribution of the concentration. From the surface to the matrix, they were 2 μm Ni deposition layer, 8 μm Ni-rich alloying layer including the phases of Ni3Ti, NiTi, Ti2Ni, AlNi3 and 24 μm Ni-poor alloying layer forming the solid solution of nickel. With increasing of the thickness of the Ni modified layer, the microhardness increased first, reached the climax, then gradient decreased. The erosion tests were performed on the surfaces of the untreated and treated Ti6Al4V samples using MSE (Micro-slurry-jet Erosion) method. The experiment results showed that the wear rate of every layer showed different values, and the Ni-rich alloying layer was the lowest. The strengthening mechanism of the Ni modified layer showed micro-cutting wearing.

  4. Temperature variation of the size effect in dilute AlMg and AlCa alloys: Measurement and theory

    Science.gov (United States)

    Gilder, H. M.; Asty, M.; Audit, Ph.

    1980-12-01

    Optical-interferometric-differential-length and x-ray lattice-parameter measurements performed at low temperatures in dilute AlMg and AlCa alloys indicate that the temperature variation of the size effect corresponds to a relatively large difference between the intrinsic coefficient of thermal expansion βi of the solute atom structure and that, β, of the solvent. This result is another example of the surprising expansive properties of point defects previously described by Gilder and co-workers (high-temperature vacancy diffusion) and more recently by Ganne (low-temperature dilatometry on irradiated specimens). Specifically, in the temperature range 0.2AlCa. The calculated values of Δβ(Mg)Ci, Ci being the solute concentration, and βi(Mg) fall between the measured values in the two AlMg alloys studied. The calculation of Δβ(Ca)Ci and βi(Ca) is not possible due to a lack of elastic-constants data for pure, metallic calcium. Inasmuch as, in the case of Mg, solute-solute interactions are apparent in the measured values of the size effect, ΔβCi and βi, even at Ci(Mg)~0.2 at.%, extreme care must be exercised when comparing experimental data for dilute alloys with calculations of infinitely dilute alloy properties.

  5. Corrosion Mechanisms in Brazed Al-Base Alloy Sandwich Structures as a Function of Braze Alloy and Process Variables

    Science.gov (United States)

    2013-02-01

    produce results on precipitation hardened Al alloys which provide a good indicator of long term field exposure performance in natural environments [15...I \\ I I i i I i i i I 750 ZOO AI-0.15Cu-0.9Mg-0.6Si (wt%) J50 m 100 10000 1000 10000 100000 1000000 i 10o Time, min Time...for good corrosion resistance and simultaneous weld penetration to achieve bonding vi. Designed New Braze alloy based on combined metallurgical

  6. Three orthogonal ultrasounds fabricate uniform ternary Al-Sn-Cu immiscible alloy

    Science.gov (United States)

    Zhai, W.; Wang, B. J.; Liu, H. M.; Hu, L.; Wei, B.

    2016-11-01

    The production of Al based monotectic alloys with uniform microstructure is usually difficult due to the large density difference between the two immiscible liquid phases, which limits the application of such alloys. Here, we apply three orthogonal ultrasounds during the liquid phase separation process of ternary Al71.9Sn20.4Cu7.7 immiscible alloy. A uniform microstructure consisting of fine secondary (Sn) phase dispersed on Al-rich matrix is fabricated in the whole alloy sample with a large size of 30 × 30 × 100 mm. The numerical calculation results indicate that the coupled effect of three ultrasounds promotes the sound pressure level and consequently enlarges the cavitation zone within the alloy melt. The strong shockwaves produced by cavitation prevent the (Sn) droplets from coalescence, and keep them suspended in the parent Al-rich liquid phase. This accounts for the formation of homogeneous composite structures. Thus the introduction of three orthogonal ultrasounds is an effective way to suppress the macrosegregation caused by liquid phase separation and produce bulk immiscible alloys with uniform structures.

  7. Phase composition, structure and properties of cast Ti-Si-Sn-Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Bulanova, M.; Ban' kovsky, O.; Soroka, A.; Samelyuk, A.; Tretyachenko, L.; Kulak, L.; Firstov, S. [AN Ukrainskoj SSR, Kiev (Ukraine). Inst. Problem Materialovedeniya

    2000-01-01

    By the methods of X-ray, microscopic and electron microprobe analysis the phase compositions of Ti-rich as-cast Ti-Si-Sn-Al alloys were studied. Projections of the solidus and liquidus surfaces at three Si/Sn ratios (9Si-1Sn, 7Si-3Sn, 5Si-5Sn in at.%) are discussed. The projections are similar to that for the Ti-Si-Al system, and differ in the width of the homogeneity range of the coexisting phases. Microhardness of the constituents (transformed {beta}-Ti, Ti{sub 5} (Si,Sn, Al){sub 3}) (Z) and eutectic ({beta}+Z) was measured. The results are discussed on the basis of the above projections. Long-term and hot hardness of the alloys were examined. They strongly depend on the relative tin content in the alloys. All the alloys studied show higher strength at elevated temperature than VT-18 alloy. The alloy 75Ti-5Si-5Sn-15Al seems to be prospective in respect to workability. (orig.)

  8. Database on Performance of Neutron Irradiated FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Briggs, Samuel A. [Univ. of Wisconsin, Madison, WI (United States); Littrell, Ken [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Parish, Chad M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-08-01

    The present report summarizes and discusses the database on radiation tolerance for Generation I, Generation II, and commercial FeCrAl alloys. This database has been built upon mechanical testing and microstructural characterization on selected alloys irradiated within the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL) up to doses of 13.8 dpa at temperatures ranging from 200°C to 550°C. The structure and performance of these irradiated alloys were characterized using advanced microstructural characterization techniques and mechanical testing. The primary objective of developing this database is to enhance the rapid development of a mechanistic understanding on the radiation tolerance of FeCrAl alloys, thereby enabling informed decisions on the optimization of composition and microstructure of FeCrAl alloys for application as an accident tolerant fuel (ATF) cladding. This report is structured to provide a brief summary of critical results related to the database on radiation tolerance of FeCrAl alloys.

  9. Deformation and reconstruction mechanisms in coarse-grained superplastic Al-Mg alloys

    NARCIS (Netherlands)

    Soer, W. A.; Chezan, A. R.; De Hosson, J. Th. M.

    2006-01-01

    This paper concentrates on the superplastic response of fine-grained and coarse-grained Al-Mg alloys under uniaxial tension. To identify the main characteristics of superplastic deformation and to determine the optimum deformation parameters, the microstructure and dislocation substructure of the al

  10. Site occupancy of Fe in ternary Ni75-Fe+Al25- alloys

    Indian Academy of Sciences (India)

    B Annie D'Santhoshini; S N Kaul

    2003-03-01

    The results of a detailed structural and magnetic study clearly indicate that regardless of the thermal history of the samples, Fe has a strong preference for the Ni sites in Ni-poor (non-stoichiometric) Ni75Al25 alloys. Fe substitution has a profound effect on the nature of magnetism in Ni75Al25.

  11. Dislocation Dynamics in Al-Li Alloys. Mean Jump Distance and Activation Length of Moving Dislocations

    NARCIS (Netherlands)

    Hosson, J.Th.M. De; Huis in 't Veld, A.; Tamler, H.; Kanert, O.

    1984-01-01

    Pulsed nuclear magnetic resonance proved to be a complementary new technique for the study of moving dislocations in Al-Li alloys. The NMR technique, in combination with transmission electron microscopy and strain-rate change experiments have been applied to study dislocation motion in Al-2.2 wt% Li

  12. Fabrication and characterization of nanocrystalline Al/Al12(Fe,V)3Si alloys by consolidation of mechanically alloyed powders

    Institute of Scientific and Technical Information of China (English)

    Hamid Ashrafi; Rahmatollah Emadi; Mohammad Hosein Enayati

    2014-01-01

    The aim of this study was to produce bulk nanocrystalline Al/Al12(Fe,V)3Si alloys by mechanical alloying (MA) and subsequent hot pressing (HP) of elemental powders. A nanostructured Al-based solid solution was formed by MA of elemental powders for 60 h. After HP of the as-milled powders at 550°C for 20 min, the Al12(Fe,V)3Si phase was precipitated in a nanocrystalline Al matrix. Scanning electron microscopy (SEM) images of the bulk samples represented a homogeneous and uniform microstructure that was superior to those previously obtained by rapid solidification–powder metallurgy (RS–PM). Nanostructured Al−8.5Fe−1.3V−1.7Si and Al−11.6Fe−1.3V−2.3Si alloys ex-hibited high HV hardness values of~205 and~254, respectively, which are significantly higher than those reported for the RS–PM counter-parts.

  13. The microstructure and mechanical properties of Al-containing 9Cr ODS ferritic alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Guangming [School of Materials Science and Engineering, University of Science and Technology, Beijing, Beijing 100083 (China); Department of Nuclear, Plasma and Radiological Engineering, University of Illinois at Urbana-Champaign, IL 61801 (United States); Zhou, Zhangjian, E-mail: zhouzhj@mater.ustb.edu.cn [School of Materials Science and Engineering, University of Science and Technology, Beijing, Beijing 100083 (China); Mo, Kun [Nuclear Engineering Division, Argonne National Laboratory, Argonne, IL 60439 (United States); Wang, Pinghuai [Fusion Reactor & Materials Division, Southwestern Institute of Physics, Chengdu, Sichuan 610041 (China); Miao, Yinbin [Department of Nuclear, Plasma and Radiological Engineering, University of Illinois at Urbana-Champaign, IL 61801 (United States); Li, Shaofu; Wang, Man [School of Materials Science and Engineering, University of Science and Technology, Beijing, Beijing 100083 (China); Liu, Xiang [Department of Nuclear, Plasma and Radiological Engineering, University of Illinois at Urbana-Champaign, IL 61801 (United States); Gong, Mengqiang [School of Materials Science and Engineering, University of Science and Technology, Beijing, Beijing 100083 (China); Almer, Jonathan [X-ray Science Division, Argonne National Laboratory, Argonne, IL 60439 (United States); Stubbins, James F. [Department of Nuclear, Plasma and Radiological Engineering, University of Illinois at Urbana-Champaign, IL 61801 (United States)

    2015-11-05

    In this study, a 9Cr oxide-dispersion strengthened (ODS) alloy with additional corrosion resistant element Al was fabricated by mechanical alloying (MA) and hot pressing (HP) to explore the impact of Al on the microstructure and mechanical property of a 9Cr ODS alloy. It is found that the Al completely dissolved into the Fe–Cr matrix after milling for 30 h. The minor phases in the Al-containing 9Cr ODS ferritic alloy were investigated by a high-energy X-ray, and were identified to be orthorhombic-YAlO{sub 3} (YAP), bcc-Y{sub 3}Al{sub 5}O{sub 12} (YAG), monoclinic-Al{sub 2}Y{sub 4}O{sub 9} (YAM), and hexagonal-YAlO{sub 3} (YAH). These phases were further confirmed by selected area diffraction pattern (SADP), energy dispersive spectroscopy (EDS), and high resolution transmission electron microscopy (HRTEM). In addition, their volume fractions were also calculated from the integrated intensities. According to the analysis of the particles and their formation sequences, the larger particles (greater than 100 nm) are identified as mainly YAG and Al{sub 2}O{sub 3} particles, while the particles with small size (less than 30 nm) are likely primarily YAM, YAH, and YAP particles. The yielding strength (YS) and ultimate tensile strength (UTS) at RT are 563 MPa and 744 MPa, respectively, while the YS and UTS at 700 °C are 245 MPa and 276 MPa, respectively. Although the addition Al in ODS alloys decreases the strength at RT, the values at high temperature are similar to those obtained for 9Cr ODS alloys strengthened by fine Y–Ti–O particles. - Graphical abstract: Synchrotron X-ray diffraction line profile of the 9CrAl ODS alloy; (Ferrite matrix phases, along with minor phases, orthorhombic YAlO{sub 3} (yttrium aluminum perovskite, YAP), bcc Y{sub 3}Al{sub 5}O{sub 12} (yttrium aluminum garnet, YAG), monoclinic Al{sub 2}Y{sub 4}O{sub 9} (yttrium aluminum monoclinic, YAM), and hexagonal YAlO{sub 3} (yttium aluminum hexagonal, YAH) were recognized.). - Highlights: • The

  14. Aging Behavior of High-Strength Al Alloy 2618 Produced by Selective Laser Melting

    Science.gov (United States)

    Casati, Riccardo; Lemke, Jannis Nicolas; Alarcon, Adrianni Zanatta; Vedani, Maurizio

    2017-02-01

    High Si-bearing Al alloys are commonly used in additive manufacturing, but they have moderate mechanical properties. New high-strength compositions are necessary to spread the use of additively manufactured Al parts for heavy-duty structural applications. This work focuses on the microstructure, mechanical behavior, and aging response of an Al alloy 2618 processed by selective laser melting. Calorimetric analysis, electron microscopy, and compression tests were performed in order to correlate the mechanical properties with the peculiar microstructure induced by laser melting and thermal treatments

  15. Order-disorder transformation in the Ni-4.49 at.% Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Adorno, A.T. [Departamento de Fisico-Quimica, Instituto de Quimica-UNESP, Caixa Postal 355, 14801-970 Araraquara, SP (Brazil)]. E-mail: atadorno@iq.unesp.br; Garlipp, W. [Departamento de Fisico-Quimica, Instituto de Quimica-UNESP, Caixa Postal 355, 14801-970 Araraquara, SP (Brazil); Cilense, M. [Departamento de Fisico-Quimica, Instituto de Quimica-UNESP, Caixa Postal 355, 14801-970 Araraquara, SP (Brazil); Silva, R.A.G. [Departamento de Fisico-Quimica, Instituto de Quimica-UNESP, Caixa Postal 355, 14801-970 Araraquara, SP (Brazil)

    2006-04-13

    The order-disorder transformation in the Ni-4.49 at.% Al alloy was studied using electrical resistivity measurements, microhardness measurements, differential scanning calorimetry (DSC) and transmission electron microscopy (TEM). The results confirmed the ordering behavior expected for Ni-Al dilute alloys and the suggested relation between resistivity changes and microhardness changes with anti-ferromagnetic spin ordering. The higher value obtained for the activation energy of vacancy migration was associated with a decrease in the Al concentration gradient near solute-depleted regions.

  16. Development of powder metallurgy 2XXX series Al alloys for high temperature aircraft structural applications

    Science.gov (United States)

    Chellman, D. J.

    1984-01-01

    The objective of the present investigation was to improve the strength and fracture toughness combination of P/M 2124 Al alloys in accordance with NASA program goals for damage tolerance and fatigue resistance. Two (2) P/M compositions based on Al-3.70 Cu-1.85 Mg-0.20 Mn with 0.12 and 0.60 wt. pct. Zr were selected for investigation. The rapid solidification rates produced by atomization were observed to prohibit the precipitation of coarse, primary Al3Zr in both alloys. A major portion of the Zr precipitated as finely distributed, coherent Al3Zr phases during vacuum preheating and solution heat treatment. The proper balance between Cu and Mg contents eliminated undissolved, soluble constituents such as Al2CuMg and Al2Cu during atomization. The resultant extruded microstructures produced a unique combination of strength and fracture toughness. An increase in the volume fraction of coherent Al3Zr, unlike incoherent Al20Cu2Mn3 dispersoids, strengthened the P/M Al base alloy either directly by dislocation-precipitate interactions, indirectly by a retardation of recrystallization, or a combination of both mechanisms. Furthermore, coherent Al3Zr does not appear to degrade toughness to the extent that incoherent Al20Cu2Mn3 does. Consequently, the addition of 0.60 wt. pct. Zr to the base alloy, incorporated with a 774K (935 F) solution heat treatment temperature, produces an alloy which exceeds all tensile property and fracture toughness goals for damage tolerant and fatigue resistant applications in the naturally aged condition.

  17. Kinetic Equation for Internal Oxidation of Cu-Al Alloy Spheres

    Institute of Scientific and Technical Information of China (English)

    SONG Kexing; GAO Jianxin; XU Xiaofeng; LI Peiquan; TIAN Baohong; GUO Xiuhua

    2007-01-01

    The kinetics of internal oxidation of Cu-Al alloy spheres, containing up to 2.214% mole fraction Al was investigated in the temperature range 1 023 K to 1 273 K, and the depth of internal oxidation was measured in the microscopy. A kinetic equation was derived to describe the internal oxidation of Cu-Al alloy spheres, which was checked experimentally by means of oxidation depth measurements. The results show that the derived equation is exact enough to describe the kinetics of internal oxidation of Cu-Al alloy spheres.Based on this equation and the oxidation depth measurements, the permeability of oxygen in solid copper has been obtained. Investigation also shows that in the process of internal oxidation, there is no evidence for preferential diffusion along grain boundaries.

  18. Numerical modeling of damping capacity of Zn-Al alloys with fully lamellar microstructures

    Institute of Scientific and Technical Information of China (English)

    WANG Jin-cheng; ZHANG Zhong-ming; YANG Gen-cang

    2005-01-01

    The damping behaviors of Zn-Al alloys with fully lamellar microstructures were simulated with the cell method. The influences of the grain boundary condition, the strain amplitude, the number of the lamellae in the grain (N) and the content ratio of Zn and Al in Zn-Al alloys on the damping capacity were investigated. The results indicate that the grain boundary condition has great influence on the damping capacity of Zn-Al alloys, and also affects the relationship between the damping capacity and the number of lamellae (N). The variation of damping capacity with the strain amplitude is increasing exponentially with the strain amplitude and the damping capacity increases with the increasing of content of Zn.

  19. Research of Mechanical Property Gradient Distribution of Al-Cu Alloy in Centrifugal Casting

    Science.gov (United States)

    Sun, Zhi; Sui, Yanwei; Liu, Aihui; Li, Bangsheng; Guo, Jingjie

    Al-Cu alloy castings are obtained using centrifugal casting. The regularity of mechanical property gradient distribution of Al-Cu alloy castings with the same centrifugal radius at different positions is investigated. The result shows that the tensile strength, yield strength, elongation and microscope hardness exhibit the following gradient distribution characteristic — high on both sides and low on the center. The trend of mechanical property gradient distribution of Al-Cu alloy increases with the increase in the rotation speed. Moreover, the mechanical properties of casting centerline two sides have asymmetry. The reason is that the grain size of casting centerline two sides and Al2Cu phase and Cu content change correspondingly.

  20. Wettability of TiAl alloy melt on ceramic moulds in electromagnetic field

    Institute of Scientific and Technical Information of China (English)

    LI Bang-sheng; LIU Ai-hui; NAN Hai; BI Wei-sheng; GUO Jing-jie; FU Heng-zhi

    2008-01-01

    In the electromagnetic field, the wettability between Ti50Al alloy melt and oxide ceramic moulds was studied by the self-designed measuring apparatus. The thermodynamic and kinetic laws and mechanism on wetting were studied systematically. The results show that in the electromagnetic field, the order of contact angles for the molten Ti50Al alloy for the eight oxide materials is θ(Y2O3)θ(ZrO2(Y2O3))θ(ZrO2(CaO))θ(CaO)θ(ZrO2(MgO))θ(Al2O3)θ(Zircon)θ(MgO). The wetting process of Ti50Al alloy and ceramic moulds includes the nonreactive wetting at the first stage, and the reactive wetting at the final stage. And the higher the ceramic chemical stability, the longer the nonreactive wetting time.

  1. Effect of Rare Earth on Superplasticity of Zn-5Al Eutectic Alloy

    Institute of Scientific and Technical Information of China (English)

    石志强; 叶以富; 李世春; 王焕荣; 滕新营

    2002-01-01

    The superplastic deformation curves of Zn-5Al eutectic alloy containing small amount of rare earth were measured, and the influence of rare earth on structure and superplasticity characteristics of the alloy was examined with optical microscope, XDF and TEM. The results show that the elongation of Zn-5Al eutectic alloy can be increased if less than 0.2 %(mass fraction) misch-metal was added. Rare earth which exists in the form of compounds Al2CeZn2 and CeZn3 can refrain the dissolution and diffusion of Zn to Al and postpone the saturation of the diffusion-dissolution zone(DDZ) above 350 ℃, and in such a way boost up α/β interface sliding which benefits the superplasticity.

  2. Effect of Aging Treatment on Microstructural and Mechanical Characteristics of PEO Coatings on Mg-Al Alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Cast Mg-6 wt pct Al alloy solution-treated at 683 K for 16 h and aged at 498 K was coated by plasma electrolytic oxidation (PEO) method. The Mg-6 wt pct Al alloy aged for 16 h exhibited the highest microhardness and wear resistance. After PEO coating, however, the microhardness and wear resistance of coatings on Mg-6 wt pct Al alloy showed a tendency to decrease with increasing aging time, which was in aggrement with the change of thickness with aging time. In addition, the coatings on solution-treated Mg-6 wt pct Al alloy had better microhardness and wear resistance than those on aged Mg-6 wt pct Al alloys. Consequently, it can be understood that the aging treatment has a deleterious influence on the mechanical properties of coatings on Mg-6 wt pct Al alloy.

  3. Effects of can parameters on canned-forging process of TiAl base alloy(Ⅰ)--Microstructural analyses

    Institute of Scientific and Technical Information of China (English)

    刘咏; 韦伟峰; 黄伯云; 何双珍; 周科朝; 贺跃辉

    2002-01-01

    By using thermal simulation technique, the conventional canned-forging process of TiAl based alloy was studied. The effect of can parameters on the microstruct ures of TiAl alloy was analyzed in this process. The results show that, the defo rmation microstructure of TiAl based alloy without canning is inhomogeneous. In lateral area, crack and shearing lines can be found; while in central area, fine -grained shearing zone can be found. The effect of can is to reduce the seconda ry tensile stress. However, only when the deformation of the steel can is coinci dental with that of TiAl alloy ingot, can this effect be effective. Moreover, a thick can would enhance the microstructural homogeneity in TiAl based alloy. With the H/D ratio of the ingot increasing, the deformation of TiAl alloy would be more unsteady, therefore, a thicker can should be needed.

  4. Evolution of Fe Bearing Intermetallics During DC Casting and Homogenization of an Al-Mg-Si Al Alloy

    Science.gov (United States)

    Kumar, S.; Grant, P. S.; O'Reilly, K. A. Q.

    2016-06-01

    The evolution of iron (Fe) bearing intermetallics (Fe-IMCs) during direct chill casting and homogenization of a grain-refined 6063 aluminum-magnesium-silicon (Al-Mg-Si) alloy has been studied. The as-cast and homogenized microstructure contained Fe-IMCs at the grain boundaries and within Al grains. The primary α-Al grain size, α-Al dendritic arm spacing, IMC particle size, and IMC three-dimensional (3D) inter-connectivity increased from the edge to the center of the as-cast billet; both α c-AlFeSi and β-AlFeSi Fe-IMCs were identified, and overall α c-AlFeSi was predominant. For the first time in industrial billets, the different Fe-rich IMCs have been characterized into types based on their 3D chemistry and morphology. Additionally, the role of β-AlFeSi in nucleating Mg2Si particles has been identified. After homogenization, α c-AlFeSi predominated across the entire billet cross section, with marked changes in the 3D morphology and strong reductions in inter-connectivity, both supporting a recovery in alloy ductility.

  5. Martensitic and magnetic transformation of Co41Ni32Al24Sb3 and Co41Ni32Al27 alloys

    Institute of Scientific and Technical Information of China (English)

    XU Guo-fu; YIN Zhi-min; LUO Feng-hua; MOU Shen-zhou; K.OIKAWA

    2006-01-01

    The martensitic transformation and magnetic property of Co41Ni32Al27 and Co41Ni32Al24Sb3 alloys were investigated by optical microscopy(OM), scanning electric microscopy(SEM), energy dispersive X-ray spectroscopy(EDS), X-ray diffractometry (XRD), differential scanning calorimeter analysis(DSC) and vibration sample magnetometer(VSM) methods. The results show that martensitic crystal structure of Co41Ni32Al24Sb3 alloy is still L10 type. Both martensitic transformation temperature Tm and Curie point Tc are in linear relation to quenching temperature. Tm increases by 9 K and Tc increases by 7.5 K for every 10 K increasing in quenched temperature. Quenched from same temperature, Tm of Co41Ni32Al24Sb3 alloy is higher than that of Co41Ni32Al27 alloy by 76 K, meanwhile Tc is higher by 18 K. The melting point of Co-Ni-Al alloy is decreased by the Sb addition, eutectic structure appears in Co41Ni32Al24Sb3 alloy annealed at 1 573 K, which indicates that the alloy is partially melted, whereas Co41Ni32Al27 alloy can be annealed at 1 623 K without melted. The martensitic transformation temperature range of Co41Ni32Al24Sb3 alloy is 22-29 K, only half that of Co41Ni32Al27 alloy. This is a very important result to benefit the achievement of large magnetic field induced strain on Co-Ni-Al based alloy. The results of Tm and Tc were explained by total average s+d electron concentration and magnetic valence number Zm respectively.

  6. In Situ Synthesis of Al-Si-Cu Alloy During Brazing Process and Mechanical Property of Brazing Joint

    Directory of Open Access Journals (Sweden)

    LONG Wei-min

    2016-06-01

    Full Text Available The Al-Si-Cu alloy system is considered to be a promising choice of filler metal for aluminium alloys brazing due to its high strength and low melting point. The greatest obstacle is its lack of plastic forming ability and being difficult to be processed by conventional methods. This disadvantage is ascribed to the considerable amount of brittle CuAl2 intermetallic compound which forms when alloy composition is around the ternary eutectic point. In order to overcome this deficiency, authors of this article proposed to synthesize Al-Si-Cu filler metal by using in situ synthesis method, and the structure and properties of brazing joints were studied. The results show that AlSi alloy is used as the wrap layer, and CuAl alloy is used as the powder core in the composite brazing wire, the two alloys have similar melting points. The machinability of the composite brazing wire is much superior to the traditional Al-Si-Cu filler metal. During the induction brazing of 3A21 alloy, when using AlSi-CuAl composite filler wire, AlSi and CuAl alloys melt almost simultaneously, then after short time holding, Al-Si-Cu braze filler is obtained, the brazing seam has uniform composition and good bonding interface, also, the shearing strength of the brazing joints is higher than the joint brazed by conventional Al-Si-Cu filler metal.

  7. In-situ observation of porosity formation during directional solidification of Al-Si casting alloys

    Directory of Open Access Journals (Sweden)

    Zhao Lei

    2011-02-01

    Full Text Available In-situ observation of porosity formation during directional solidification of two Al-Si alloys (7%Si and 13%Si was made by using of micro-focus X-ray imaging. In both alloys, small spherical pores initially form in the melt far away from the eutectic solid-liquid (S/L interface and then grow and coagulate during solidification. Some pores can float and escape from the solidifying melt front at a relatively high velocity. At the end of solidification, the remaining pores maintain spherical morphology in the near eutectic alloy but become irregular in the hypoeutectic alloy. This is attributed to different solidification modes and aluminum dendrite interactions between the two alloys. The mechanism of the porosity formation is briefly discussed in this paper.

  8. Corrosion Behaviour of Zn-10Al-1.5Cu Alloy

    Directory of Open Access Journals (Sweden)

    C. N. Panagopoulos

    2011-01-01

    Full Text Available The corrosion behaviour of Zn-10Al-1.5Cu alloy in NaCl solution was examined. The used NaCl solution concentrations were 1M, 0.3M, and 0.003M for a constant temperature values of 7°C or 25°C or 45°C. The corrosion behaviour of this alloy was investigated under potentiodynamic corrosion conditions. The surface of the corroded alloy specimens was studied with the aid of scanning electron microscopy and X-ray diffraction techniques. It was observed that the increase of NaCl concentration in the corrosion solution for a constant value of temperature led to lower corrosion resistance of the alloy. For a constant value of solution concentration, the increase of solution temperature also led to the decrease of corrosion resistance of the same alloy.

  9. Influence of Ultrasound Treatment on Cavitation Erosion Resistance of AlSi7 Alloy

    Directory of Open Access Journals (Sweden)

    Annalisa Pola

    2017-03-01

    Full Text Available Ultrasound treatment of liquid aluminum alloys is known to improve mechanical properties of castings. Aluminum foundry alloys are frequently used for production of parts that undergo severe cavitation erosion phenomena during service. In this paper, the effect of the ultrasound treatment on cavitation erosion resistance of AlSi7 alloy was assessed and compared to that of conventionally cast samples. Cavitation erosion tests were performed according to ASTM G32 standard on as-cast and heat treated castings. The response of the alloy in each condition was investigated by measuring the mass loss as a function of cavitation time and by analyzing the damaged surfaces by means of optical and scanning electron microscope. It was pointed out that the ultrasound treatment increases the cavitation erosion resistance of the alloy, as a consequence of the higher chemical and microstructural homogeneity, the finer grains and primary particles and the refined structure of the eutectic induced by the treatment itself.

  10. Study on strength and fracture toughness of Al-Zn-Mg-Cu-Ti(-Sn alloys

    Directory of Open Access Journals (Sweden)

    Yan A.

    2015-01-01

    Full Text Available The strength and fracture toughness of Al-Zn-Mg-Cu-Ti(-Sn alloys were investigated by performing tensile and plane strain fracture toughness (KIC tests. Detailed observations with optical, scanning electron and transmission electron microscopy were conducted to analyze microstructure and fracture surfaces of the alloys. The results revealed that addition of Sn refined the solution-aging grain size of matrix and reduced coarsening rate of precipitate during aging. Narrower precipitation free zones and more discontinuous distribution of grain boundary precipitates were observed to be displayed in the Sn-containing alloy. Small size second phase particles Mg2Sn were observed to form in the Sn-containing alloy and distribute in the fine dimples of fracture surface. These features of microstructure were believed to impart higher strength and fracture toughness of the Sn-containing alloy on overaging.

  11. Improvement of warm formability of Al-Mg sheet alloys containing coarse second-phase particles

    Institute of Scientific and Technical Information of China (English)

    Arne; K; DAHLE; Amit; K; GHOSH

    2009-01-01

    Several alloying elements involving Zr, Cu, Zn and Sc were added to Al-Mg sheet alloys in order to obtain an excellent combination of high strength and good high-temperature formability. Microstruc-tural examination showed that coarse intermetallic particles were formed in the microstructure and their amounts changed with variations of the alloying elements. During warm rolling of thermome-chanical treatments prior to warm deformation, the coarse particles initiated cracks, decreasing the warm formability. For healing the crack damage and further improving the warm formability, a process of hot isothermal press was developed and optimized to the sheet alloys. With this process, the biaxial stretch formability at 350℃ was improved by 22% for an aluminum alloy containing a large amount of coarse particles.

  12. Oxidation Behaviour of Sputtered Ni-3Cr-20Al Alloy

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The oxidation behavior of sputtered Ni-3Cr-20Al coating at 900°C in air was investigated. A dense Al2O3 layer was formed on the sputtered Ni-3Cr-20Al coating after 200 h oxidation.However, owing to the segregation of Ni3Al during oxidation Focess at high temperature, the spinel NiAl2O4 was also formed in the Al2O3 layer. It was found that the formation of NiAl2O4had no detrimental effect on the oxidation resistance of the sputtered Ni-3Cr-20Al coating due to the excellent adhesion shown by the Al2O3 and NiAl2O4 complex oxide scale.

  13. Effects of Thermal Exposure on Properties of Al-Li Alloys

    Science.gov (United States)

    Shah, Sandeep; Wells, Douglas; Stanton, William; Lawless, Kirby; Russell, Carolyn; Wagner, John; Domack, Marcia; Babel, Henry; Farahmand, Bahram; Schwab, David; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    Aluminum-Lithium (Al-Li) alloys offer significant performance benefits for aerospace structural applications due to their higher specific properties compared with conventional Al alloys. For example, the application of Al-Li alloy 2195 to the space shuffle external cryogenic fuel tank resulted in weight savings of over 7,000 lb, enabling successful deployment of International Space Station components. The composition and heat treatment of 2195 were optimized specifically for strength-toughness considerations for an expendable cryogenic tank. Time-dependent properties related to reliability, such as thermal stability, fatigue, and corrosion, will be of significant interest when materials are evaluated for a reusable cryotank structure. Literature surveys have indicated that there is limited thermal exposure data on Al-Li alloys. The effort reported here was designed to establish the effects of thermal exposure on the mechanical properties and microstructure of Al-Li alloys C458, L277, and 2195 in plate gages. Tensile, fracture toughness, and corrosion resistance were evaluated for both parent metal and friction stir welds (FSW) after exposure to temperatures as high as 300 F for up to 1000 hrs. Microstructural changes were evaluated with thermal exposure in order to correlate with the observed data trends. The ambient temperature parent metal data showed an increase in strength and reduction in elongation after exposure at lower temperatures. Strength reached a peak with intermediate temperature exposure followed by a decrease at highest exposure temperature. Friction stir welds of all alloys showed a drop in elongation with increased length of exposure. Understanding the effect of thermal exposure on the properties and microstructure of Al-Li alloys must be considered in defining service limiting temperatures and exposure times for a reusable cryotank structure.

  14. Grain refinement of Mg-Al magnesium alloys by carbon inoculation

    Institute of Scientific and Technical Information of China (English)

    WANG Zhao-hui; KANG Yong-lin; ZHAO Hong-jin; XU Yue

    2006-01-01

    C2Cl6 was used as grain refiner for AM60 magnesium alloys. The effects of grain refinement process on chemical composition, microstructure, impact energy, hardness and mechanical properties of magnesium alloys were investigated with XRF spectrometer, optical and electronic microscopes, pendulum impact tester, hardness tester and MTS material testing machine. The results show that C2Cl6 has good effects on microstructure and mechanical properties of AM60 magnesium alloys. The optimum usage of C2Cl6 in AM60 for getting the best properties is 1.0%. The results of electronic microscopic examination and theoretical analyses show that Al4C3 should be the potent heterogeneous nucleant for Mg-Al magnesium alloys.

  15. Synthesis and Characterization of Nanocrystalline Al-20 at. % Cu Powders Produced by Mechanical Alloying

    Directory of Open Access Journals (Sweden)

    Molka Ben Makhlouf

    2016-06-01

    Full Text Available Mechanical alloying is a powder processing technique used to process materials farther from equilibrium state. This technique is mainly used to process difficult-to-alloy materials in which the solid solubility is limited and to process materials where nonequilibrium phases cannot be produced at room temperature through conventional processing techniques. This work deals with the microstructural properties of the Al-20 at. % Cu alloy prepared by high-energy ball milling of elemental aluminum and copper powders. The ball milling of powders was carried out in a planetary mill in order to obtain a nanostructured Al-20 at. % Cu alloy. The obtained powders were characterized using scanning electron microscopy (SEM, differential scanning calorimetry (DSC and X-ray diffraction (XRD. The structural modifications at different stages of the ball milling are investigated with X-ray diffraction. Several microstructure parameters such as the crystallite sizes, microstrains and lattice parameters are determined.

  16. ELECTROCHEMICAL IMPEDANCE SPECTROSCOPY DURING CORROSION PROCESS OF 8090 Al-Li ALLOY IN EXCO SOLUTION

    Institute of Scientific and Technical Information of China (English)

    J.F. Li; Z.Q. Zheng; C.Y. Tan; S.C. Li; Z. Zhang; J.Q. Zhang

    2004-01-01

    The corrosion behavior and electrochemical impedance spectroscopy ( EIS) features of 8090 Al-Li alloys in EXCO solution were investigated, and the EIS was simulated using an equivalent circuit. At the beginning of immersion in EXCO solution, the EIS is comprised by a depressed capacitive arc at high-mediate frequency and an inductive arc at low frequency, and the inductive component decreases and disappears with immersion time. Once exfoliation or severe pitting corrosion is produced, two capacitivearcs appear in the EIS. These two capacitive arcs are originated from the two parts of the corroded alloy surface, the original flat alloy surface and the new inter-face exposed to the aggressive EXCO solution due to the exfoliation or pitting corrosion.Some corrosion development features of 8090 Al-Li alloys in EXCO solution can be obtained through simulated EIS information.

  17. Aqueous sodium chloride induced intergranular corrosion of Al-Li-Cu alloys

    Science.gov (United States)

    Pizzo, P. P.; Daeschner, D. L.

    1986-01-01

    Two methods have been explored to assess the susceptibility of Al-Li-Cu alloys to intergranular corrosion in aqueous sodium chloride solution. They are: (1) constant extension rate testing with and without alternate-immersion preexposure and (2) metallographic examination after exposure to a NaCl-H2O2 corrosive solution per Mil-H-6088F. Intergranular corrosion was found to occur in both powder and ingot metallurgy alloys of similar composition, using both methods. Underaging rendered the alloys most susceptible. The results correlate to stress-corrosion data generated in conventional time-to-failure and crack growth-rate tests. Alternate-immersion preexposure may be a reliable means to assess stress corrosion susceptibility of Al-Li-Cu alloys.

  18. Directional solidification of Zn-Al-Cu eutectic alloy by the vertical Bridgman method

    Directory of Open Access Journals (Sweden)

    Büyük U.

    2015-01-01

    Full Text Available In the present work, the effect of growth rate and temperature gradient on microstructure and mechanical properties of Zn-7wt.%Al-4wt.%Cu eutectic alloy has been investigated. Alloys prepared under steady-state conditions by vacuumed hot filing furnace. Then, the alloys were directionally solidified upward with different growth rates (V=11.62-230.77 mm/s at a constant temperature gradient (G=7.17 K/mm and with different temperature gradients (G=7.17-11.04 K/mm at a constant growth rate (V=11.62 mm/s by a Bridgman furnace. The microstructures were observed to be lamellae of Zn, Al and broken lamellae CuZn4 phases from quenched samples. The values of eutectic spacing, microhardness and ultimate tensile strength of alloys were measured. The dependency of the microstructure and mechanical properties on growth rate and temperature gradient were investigated using regression analysis.

  19. Quantitative procedure for evaluation of microstructure of cast Mg-Al-Ca-Sr magnesium alloy

    Directory of Open Access Journals (Sweden)

    T. Rzychoń

    2010-01-01

    Full Text Available In this paper the microstructural characterization of ingot MRI-230D magnesium alloy and quantitative procedure for evaluation of microstructure are presented. The optical and scanning electron microscopy were used to study the morphology of microstructural compounds in this alloy. The X-ray diffraction was used to determination of phase composition. The as-cast microstructure of MRI-230D magnesium alloy containing aluminum, calcium and strontium consists of the dendritic α-Mg and such intermetallic compounds as: Al2Ca, Al4Sr and AlxMny. In the purpose quantitative description of microstructure semi-automatic procedures using Met-Ilo image analysis were developed. Prepared semi-automatic procedures allow a fast determination of phase content in MRI-230D alloy using light microscopy and will be useful in the quality control of MRI-230D ingots.

  20. Optimization of Squeeze Parameters and Modification of AlSi7Mg Alloy

    Directory of Open Access Journals (Sweden)

    A. Zyska

    2013-04-01

    Full Text Available The paper present the examination results concerning mechanical properties of castings made of AlSi7MG alloy in correlation both with the most significant squeeze casting parameters and with the modification treatment. Experiments were planned and held according to the 23 factorial design. The regression equations describing the influence of the squeeze pressure, the mould temperature, and the quantity of strontium modifier on the strength and elongation of the examined alloy were obtained. It was found that the main factor controlling the strength increase is the squeeze pressure, while the plasticity (A5 of the alloy is affected most advantageously by modification. The application of modification treatment in squeeze casting technology enables for production of the slab-type castings made of AlSi7Mg alloy exhibiting strength at the level of 230 MPa and elongation exceeding 14%.

  1. Microstructural characterization of dispersion-strengthened Cu-Ti-Al alloys obtained by reaction milling

    Energy Technology Data Exchange (ETDEWEB)

    Espinoza, Rodrigo A. [Departamento de Ingenieria Mecanica, FCFM, Universidad de Chile, Beauchef 850, 4o Piso, Santiago 8370448 (Chile); Palma, Rodrigo H. [Departamento de Ingenieria Mecanica, FCFM, Universidad de Chile, Beauchef 850, 4o Piso, Santiago 8370448 (Chile)], E-mail: rhpalma@ing.uchile.cl; Sepulveda, Aquiles O. [Departamento de Ingenieria Mecanica, FCFM, Universidad de Chile, Beauchef 850, 4o Piso, Santiago 8370448 (Chile); Fuenzalida, Victor [Departamento de Fisica, FCFM, Universidad de Chile, Av. Blanco Encalada 2008, Santiago 8370415 (Chile); Solorzano, Guillermo [DCMM, PUC - Rio, Rua Marques de S. Vicente 225, Gavea, Rio de Janeiro (Brazil); Craievich, Aldo [Instituto de Fisica, USP, Travessa R da Rua do Matao, no. 187, Cidade Universitaria, 05508-900, Sao Paulo, SP (Brazil); Smith, David J. [Center for Solid State Science, Arizona State University, Tempe, AZ 85287-1704 (United States); Fujita, Takeshi [Center for Solid State Science, Arizona State University, Tempe, AZ 85287-1704 (United States); Lopez, Marta [Departamento de Ingenieria Metalurgica, Universidad de Concepcion, Concepcion (Chile)

    2007-04-25

    The microstructure, electrical conductivity and hot softening resistance of two alloys (G-10 and H-20), projected to attain Cu-2.5 vol.% TiC-2.5 vol.% Al{sub 2}O{sub 3} nominal composition, and prepared by reaction milling and hot extrusion, were studied. The alloys were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and several chemical analysis techniques. The first alloy, G-10, showed the formation of Al{sub 2}O{sub 3} nanodispersoids and the presence of particles from non-reacted raw materials (graphite, Ti and Al). A second alloy, H-20, was prepared employing different fabrication conditions. This alloy exhibited a homogeneous distribution of Al{sub 2}O{sub 3} and Ti-Al-Fe nanoparticles, with the microstructure being stable after annealing and hot compression tests. These nanoparticles acted as effective pinning sites for dislocation slip and grain growth. The room-temperature hardness of the H-20 consolidated material (330 HV) was approximately maintained after annealing for 1 h at 1173 K; the electrical conductivity was 60% IACS (International Annealing Copper Standard)

  2. Ultra-fine grained Al-Mg alloys with superior strength via physical simulation

    Science.gov (United States)

    Sabirov, I.; Enikeev, N.; Kazykhanov, V.; Valiev, R.; Murashkin, M.

    2014-08-01

    The Al 5xxx alloys are widely used in form of sheets in marine, transport, and chemical engineering and, thus, they are often have to undergo hot/cold rolling as the final metal forming operations. Recent investigations have demonstrated that ultra-fine grained (UFG) Al 5xxx alloys have a significant potential for industrial applications due to their improved mechanical properties and enhanced corrosion resistance. However, the development of hot/cold rolling routes for the UFG Al alloys is very time consuming due to numerous experimental trials and very expensive due to higher cost of the UFG processed materials. In this work, physical simulation of cold rolling is applied to the UFG Al 5083 alloy obtained via equal channel angular pressing with parallel channels to analyze the effect of cold rolling on the microstructure and microhardness of the material. The cold rolling parameters are chosen based on the outcomes of physical simulation and the UFG Al 5083 alloy is successfully subjected to cold rolling resulting in superior mechanical strength of the material. It is concluded that physical simulation can significantly increase the efficiency of experimental work on development of thermo-mechanical processing routes.

  3. Tribological characteristics of new series of Al-Sn-Si alloys

    Institute of Scientific and Technical Information of China (English)

    袁鸽成; 张新明; 娄燕雄; 黎祚坚

    2003-01-01

    Tribological characteristics of new series of Al-Sn-Si alloys were investigated by means of pin-disk types of wear testing machines, OM, SEM and EDAX. Rules about the influence of Sn, Si content and load on the friction and wear characteristics of the alloys were ascertained. The friction factor and wear rate of the alloys decrease with increasing Sn content, the wear rate decreases but the friction factor varies hardly with increasing Si content. The friction factor of the alloys increases slightly and the wear rate increases observably with increasing load in the range of 10-80 N. The wear mechanism of Al-Sn-Si alloys consists of 'plough' action and abrasive wear below 30 N; the adhesive and delamination mechanism are shown in the range of 30-80 N. The tribological characteristics of Al-Sn-Si system are superior to those of Al-Sn or Al-Si systems due to their "peritectic-type" island-shape microstructure of Si surrounded with Sn.

  4. Investigation of Formation and Inhibition Mechanism of Cerium Conversion Films on Al 2024 Alloy

    Institute of Scientific and Technical Information of China (English)

    邵敏华; 黄若双; 付燕; 林昌健

    2002-01-01

    To study the mechanism of formation and inhibition of Ce conversion films on Al 2024-T3 alloy, scanning microreference electrode technique (SMRE) is used to probe the potential map on Al 2024-T3 in CeCl3 solution, the localized corrosion of Al alloy decreases with immersion time and disappears finally, which results from the competition of Cl- aggression and Ce3+ inhibition on alloy surface. The results of X-ray photoelectron spectroscopy (XPS) indicate that the Ce conversion films consist of Al2O3, CeO2 and Ce2O3(Ce(OH)3), and CeO2/Ce2O3 ratio decreases with the immersion time. When a critical pH for Ce(OH)3 formation was reached, Ce(OH)3 will precipitate on the micro cathodic area on alloy surface. Consequently, H2O2, the product of the catholic reaction will oxidize a part of Ce(OH)3 to CeO2, which appears a better corrosion resistance for Al alloys.

  5. Reactive wetting of amorphous silica by molten Al-Mg alloys and their interfacial structures

    Science.gov (United States)

    Shi, Laixin; Shen, Ping; Zhang, Dan; Jiang, Qichuan

    2016-07-01

    The reactive wetting of amorphous silica substrates by molten Al-Mg alloys over a wide composition range was studied using a dispensed sessile drop method in a flowing Ar atmosphere. The effects of the nominal Mg concentration and temperature on the wetting and interfacial microstructures were discussed. The initial contact angle for pure Al on the SiO2 surface was 115° while that for pure Mg was 35° at 1073 K. For the Al-Mg alloy drop, it decreased with increasing nominal Mg concentration. The reaction zone was characterized by layered structures, whose formation was primarily controlled by the variation in the alloy concentration due to the evaporation of Mg and the interfacial reaction from the viewpoint of thermodynamics as well as by the penetration or diffusion of Mg, Al and Si from the viewpoint of kinetics. In addition, the effects of the reaction and the evaporation of Mg on the movement of the triple line were examined. The spreading of the Al-Mg alloy on the SiO2 surface was mainly attributed to the formation of Mg2Si at the interface and the recession of the triple line to the diminishing Mg concentration in the alloy.

  6. Microstrucutre and water characteristics of rheocast Al-Pb bearing alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mohan, S.; Agarwala, V.; Ray, S. (University of Roorkee, Roorkee (India))

    1992-09-01

    In this study, a rheocasting unit in which solidifying alloy is agitated at a high speed of 53s[sup -1] was applied to fabricate Al-Pb bearing alloys containing up to 20 mass%Pb. It was found from morphological observation of Al-Pb alloys that a contenuous Pb-rich phase existed between Al-rich phases, the thickness and the length of the Pb-rich phase increased with an increase in Pb content, and the Al-rich phase was refined with increased Pb content. A drastic decrease in bulk wear was observed in Al-Pb alloys even with a small amount of Pb. The bulk wear continuously increased with load, which was caused by the propagation of cracks with an increasing load. With an increase in Pb content in these alloys, a minimum in bulk wear with sliding velocity was obtained. However, with an increase in Pb content for a particular sliding velocity, the bulk wear decreased continuously till about 20 mass%Pb. 30 refs., 16 figs., 1 tab.

  7. Fatigue characteristics and microcosmic mechanism of Al-Si-Mg alloys under multiaxial proportional loadings

    Science.gov (United States)

    Jiang, Xiao-Song; He, Guo-Qiu; Liu, Bing; Zhu, Zheng-Yu; Zhang, Wei-Hua

    2011-08-01

    With the increasing use of Al-Si-Mg alloys in the automotive industry, the fatigue performance of Al-Si-Mg alloy has become a major concern with regard to their reliability. The fatigue characteristics and microcosmic mechanism of an Al-Si-Mg alloy under multiaxial proportional loadings were investigated in this research. As low cycle fatigue life and material strengthening behavior are closely related, the effect of equivalent strain amplitude on the multiaxial fatigue properties was analyzed. Fatigue tests were conducted to determine the influence of equivalent strain amplitude on the multiaxial proportional fatigue properties. The fatigue life exhibits a stable behavior under multiaxial proportional loadings. The dislocation structures of the Al-Si-Mg alloy were observed by transmission electron microscopy (TEM). The dislocation structure evolution of the Al-Si-Mg alloy under multiaxial proportional loadings during low cycle fatigue develops step by step by increasing fatigue cycles. Simultaneously, the dislocation structure changes with the change in equivalent strain amplitude under multiaxial proportional loadings. The experimental evidence indicates that the multiaxial fatigue behavior and life are strongly dependent on the microstructure of the material, which is caused by multiaxial proportional loadings.

  8. Interactions between solute atoms in Fe-Si-Al-C alloys as studied by mechanical spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Sinning, H.-R., E-mail: hr.sinning@tu-bs.de [Institut fuer Werkstoffe, Technische Universitaet Braunschweig, Braunschweig (Germany); Golovin, I.S. [Physics of Metals Department, Moscow Institute of Steel and Alloys, Moscow (Russian Federation); Physics of Metals and Materials Science Department, Tula State University, Tula (Russian Federation); Strahl, A. [Institut fuer Fachdidaktik der Naturwissenschaften, TU Braunschweig (Germany); Sokolova, O.A. [Physics of Metals and Materials Science Department, Tula State University, Tula (Russian Federation); Sazonova, T. [Institut fuer Werkstoffe, Technische Universitaet Braunschweig, Braunschweig (Germany)

    2009-09-15

    In Fe-Si-Al-C alloys, point-defect relaxation includes both the interstitial carbon Snoek-type relaxation, split into a 'pure iron' (Fe-C-Fe) Snoek peak and an 'interstitial-substitutional' (Fe-C-Me; Me = Al, Si) peak, and the substitutional Zener relaxation. The influence of Al and Si, with varying Al/Si ratio, on these effects is used to study the qualitative characteristics of substitutional-interstitial (Si-C, Al-C) and substitutional-substitutional (Al-Al, Si-Si, Al-Si) interactions in these alloys. Concerning the latter, there is a mutual compensation of the elastic distortion fields, produced in the Fe matrix by the relatively bigger Al and smaller Si atoms, respectively, which largely suppresses the Zener relaxation in the ternary Fe-Si-Al alloys, probably without affecting the elastic dipole strength of interstitial carbon. From the kinetic behavior of the two components of the Snoek-type relaxation, it is concluded that the substitutional-interstitial interaction is generally attractive and sufficient for modifying the distribution of the C atoms, but not for trapping to become dominant.

  9. Structural evolutions of the mechanically alloyed Al70Cu20Fe10 powders

    Indian Academy of Sciences (India)

    Musa Göğebakan; Bariş Avar

    2011-10-01

    Elemental mixtures of Al, Cu, Fe powders with the nominal composition of Al70Cu20Fe10 were mechanically alloyed in a planetary ball mill for 80 h. Subsequent annealing of the as-milled powders were performed at 600–800°C temperature range for 4 h. Structural characteristics of the mechanically alloyed Al70Cu20Fe10 powders with the milling time and the heat treatment were investigated by X-ray diffraction (XRD), differential scanning calorimeter (DSC) and differential thermal analysis (DTA). Mechanical alloying of the Al70Cu20Fe10 did not result in the formation of icosahedral quasicrystalline phase (i-phase) and a long time milling resulted in the formation of -Al(Cu,Fe) solid solution phase (-phase). The i-phase was observed only for short-time milled powders after heat treatment above 600°C. The -phase was one of the major phases in the Al70Cu20Fe10 alloy. The w-Al7Cu2Fe1 phase (w-phase) was obtained only after heat treatment of the short-time milled and unmilled samples. The present investigation indicated that a suitable technique to obtain a large amount of quasicrystalline powders is to use a combination of short-time milling and subsequent annealing.

  10. Study of thermodynamic properties of Np-Al alloys in molten LiCl-KCl eutectic

    Science.gov (United States)

    Souček, P.; Malmbeck, R.; Mendes, E.; Nourry, C.; Sedmidubský, D.; Glatz, J.-P.

    2009-10-01

    Pyrochemical methods are investigated worldwide within the framework of Partitioning and Transmutation concepts for spent nuclear fuel reprocessing. Electroseparation techniques in a molten LiCl-KCl are being developed in ITU to recover all actinides from a mixture with fission products. During the process, actinides are selectively electrochemically reduced on a solid aluminium cathode, forming solid actinide-aluminium alloys. This work is focused on the thermodynamic properties of Np-Al alloys in a temperature range of 400-550 °C and on the characterisation of the structure and chemical composition of deposits obtained by electrodeposition of Np on solid Al electrodes in a LiCl-KCl-NpCl 3 melt. Cyclic voltammetry and open circuit chronopotentiometry have been used to examine the electrochemical behaviour of Np on inert W and reactive Al electrodes. Gibbs energies, enthalpy and entropy of formation and standard electrode potentials of Np-Al alloys were evaluated and compared with ab initio calculations. Galvanostatic electrolyses at 450 °C were carried out to recover Np onto Al plates and the solid surface deposits were characterised by XRD and SEM-EDX analyses. Stable and dense deposits consisting of NpAl 3 and NpAl 4 alloys were identified. In addition, the conversion of NpO 2 to NpCl 3 is described, using chlorination of the oxide in a molten salt media by pure chlorine gas.

  11. Influence of cooling rate on microstructure formation during rapid solidification of binary TiAl alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kenel, C., E-mail: Christoph.Kenel@empa.ch; Leinenbach, C.

    2015-07-15

    Highlights: • Rapid solidification studies with varying cooling rates were realized for Ti–Al. • Experiments were combined with finite element simulations of heat transfer. • The resulting microstructure of Ti–Al alloys is strongly dependent on the Al content. • The microstructure and phase transformation behavior can be predicted. • The method allows alloy development for processes involving rapid solidification. - Abstract: Titanium aluminides as structural intermetallics are possible candidates for a potential weight reduction and increased performance of high temperature components. A method for the characterization of the microstructure formation in rapidly solidified alloys was developed and applied for binary Ti–(44–48)Al (at.%). The results show a strong dependency of the microstructure on the Al content at cooling rates between 6 ⋅ 10{sup 2} and 1.5 ⋅ 10{sup 4} K s{sup −1}. The formation of α → α{sub 2} ordering, lamellar α{sub 2} + γ colonies and interdendritic TiAl γ-phase were observed, depending on the Al amount. Based on thermodynamic calculations the observed microstructure can be explained using the CALPHAD approach taking into account the non-equilibrium conditions. The presented method provides a useful tool for alloy development for processing techniques involving rapid solidification with varying cooling rates.

  12. Reduction of nitric oxide with carbon monoxide on the Al-Mo(110) surface alloy

    Science.gov (United States)

    Grigorkina, G. S.; Tvauri, I. V.; Kaloeva, A. G.; Burdzieva, O. G.; Sekiba, D.; Ogura, S.; Fukutani, K.; Magkoev, T. T.

    2016-05-01

    Coadsorption and reaction of carbon monoxide (CO) and nitric oxide (NO) on Al-Mo(110) surface alloy have been studied by means of Auger electron, reflection-absorption infrared and temperature programmed desorption spectroscopies (AES, RAIRS, TPD), low energy electron diffraction (LEED) and work function measurements. The Al-Mo(110) surface alloy was obtained by thermal annealing at 800 K of aluminum film deposited on Mo(110) held at room temperature. Upon annealing Al penetrates the surface, most likely forming stoichiometric hexagonal surface monolayer of the compound Al2Mo. The NO and CO adsorb molecularly on this alloy surface at 200 K, unlike totally dissociative adsorption on bare Mo(110) and Al(111) film. Adsorption of CO on NO precovered Al-Mo(110) substrate dramatically affects the state of NO molecules, most probably displacing them to higher-coordinated sites with their simultaneous tilting to the surface plane. Heating to about room temperature (320 K) causes reduction of nitric oxide with carbon monoxide, yielding CO2, and substrate nitridation. This behavior can be associated with the surface reconstruction providing additional Al/Mo interface reaction sites and change of the d-band upon alloying.

  13. In Situ Assessment of Lattice in an Al-Li Alloy

    Science.gov (United States)

    Beaudoin, A. J.; Obstalecki, M.; Tayon, W.; Hernquist, M.; Mudrock, R.; Kenesei, P.; Lienert, U.

    2013-01-01

    The lattice strains of individual grains are measured in an Al-Li alloy, AA 2195, using high-energy X-ray diffraction at a synchrotron source. The diffraction of individual grains in this highly textured production alloy was isolated through use of a depth-defining aperture. It is shown that hydrostatic stress, and in turn the stress triaxiality, can vary significantly from grain to grain.

  14. Improvement of high temperature oxidation resistance of γTiAl alloys by slurry coatings

    OpenAIRE

    Musallam, Nicolás Fashho

    2014-01-01

    This research document aims to deepen the understanding of slurry coatings as an effective barrier against the oxidation of promising Titanium-aluminide intermetallic alloys. For that purpose, the research is carried out with a Titanium- Aluminum alloy substrate {(Ti 45Al 2Nb 2Mn + 0.8%vol TiB2){ which was manufactured by means of two different techniques: Hot Isostatic Pressing (HIP) and Centrifugal Casting (CC). Additionally, two different slurry coatings have been applied...

  15. Derivative thermo analysis of the Al-Si cast alloy with addition of rare earths metals

    Directory of Open Access Journals (Sweden)

    M. Krupiński

    2010-01-01

    Full Text Available In this paper the dependence between chemical composition, structure and cooling rate of Al–Si aluminium cast alloy was investigated. For studying of the structure changes the thermo-analysis was carried out, using the UMSA (Universal Metallurgical Simulator and Analyzer device. For structure investigation optical and electron scanning microscopy was used, phase and chemical composition of the Al cast alloy also using qualitative point-wise EDS microanalysis.

  16. The relationship between viscosity and glass forming ability of Al-(Ni)-Yb alloy systems

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    The dynamic viscosity of Al-Yb and Al-Ni-Yb superheated melts was measured using a torsional oscillation viscometer. The results show that the temperature dependence of viscosity fits the Arrhenius law well and the fitting factors are calculated. The amorphous ribbons of these alloys were produced by the melt spinning technique and the thermal properties were characterized by using a differential scanning calorimetry (DSC). E (the activation energy for viscous flow), which reflects the change rate of viscosity, has a good negative relation with the GFA in both Al-Yb and Al-Ni-Yb systems. However, there is no direct relation between liquidus viscosity (ηL) and GFA. The superheated fragility M can predict GFA in Al-Yb or Al-Ni-Yb alloy system.

  17. Microstructure of AlSi17Cu5 alloy after overheating over liquidus temperature

    Directory of Open Access Journals (Sweden)

    J. Piątkowski

    2015-01-01

    Full Text Available The paper presents microstructure tests of alloy AlSi17Cu5. In order to disintegrate the primary grain of silicon the so-called time-temperature transformation TTT was applied which was based on overheating the liquid alloy way over the temperature Tliq., soaking in it for 30 minutes and casting it to a casting mould. It was found that such process causes the achievement of fine-crystalline structure and primary silicon crystals take up the form of pentahedra or frustums of pyramids. With the use of X-ray microanalysis and X-ray diffraction analysis the presence of intermetallic phases Al2Cu, Al4Cu9 which are the ingredients of eutectics α - AlCu - β and phase Al9Fe2Si which is a part of eutectic α - AlFeSi - β was confirmed.

  18. Braze Welding TIG of Titanium and Aluminium Alloy Type Al – Mg

    Directory of Open Access Journals (Sweden)

    Winiowski A.

    2016-03-01

    Full Text Available The article presents the course and the results of technological tests related to TIG-based arc braze welding of titanium and AW-5754 (AlMg3 aluminium alloy. The tests involved the use of an aluminium filler metal (Al99.5 and two filler metals based on Al-Si alloys (AlSi5 and AlSi12. Braze welded joints underwent tensile tests, metallographic examinations using a light microscope as well as structural examinations involving the use of a scanning electron microscope and an X-ray energy dispersive spectrometer (EDS. The highest strength and quality of welds was obtained when the Al99.5 filler metal was used in a braze welding process. The tests enabled the development of the most convenient braze welding conditions and parameters.

  19. Nucleation and Growth of Cu-Al Intermetallics in Al-Modified Sn-Cu and Sn-Ag-Cu Lead-Free Solder Alloys

    Science.gov (United States)

    Reeve, Kathlene N.; Anderson, Iver E.; Handwerker, Carol A.

    2015-03-01

    Lead-free solder alloys Sn-Cu (SC) and Sn-Ag-Cu (SAC) are widely used by the microelectronics industry, but enhanced control of the microstructure is needed to improve solder performance. For such control, nucleation and stability of Cu-Al intermetallic compound (IMC) solidification catalysts were investigated by variation of the Cu (0.7-3.0 wt.%) and Al (0.0-0.4 wt.%) content of SC + Al and SAC + Al alloys, and of SAC + Al ball-grid array (BGA) solder joints. All of the Al-modified alloys produced Cu-Al IMC particles with different morphologies and phases (occasionally non-equilibrium phases). A trend of increasing Cu-Al IMC volume fraction with increasing Al content was established. Because of solidification of non-equilibrium phases in wire alloy structures, differential scanning calorimetry (DSC) experiments revealed delayed, non-equilibrium melting at high temperatures related to quenched-in Cu-Al phases; a final liquidus of 960-1200°C was recorded. During cooling from 1200°C, the DSC samples had the solidification behavior expected from thermodynamic equilibrium calculations. Solidification of the ternary alloys commenced with formation of ternary β and Cu-Al δ phases at 450-550°C; this was followed by β-Sn, and, finally, Cu6Sn5 and Cu-Al γ1. Because of the presence of the retained, high-temperature phases in the alloys, particle size and volume fraction of the room temperature Cu-Al IMC phases were observed to increase when the alloy casting temperature was reduced from 1200°C to 800°C, even though both temperatures are above the calculated liquidus temperature of the alloys. Preliminary electron backscatter diffraction results seemed to show Sn grain refinement in the SAC + Al BGA alloy.

  20. Tensile Properties of Al-Cu 206 Cast Alloys with Various Iron Contents

    Science.gov (United States)

    Liu, K.; Cao, X.; Chen, X.-G.

    2014-05-01

    The Al-Cu 206 cast alloys with varying alloy compositions ( i.e., different levels of Fe, Mn, and Si) were investigated to evaluate the effect of the iron-rich intermetallics on the tensile properties. It is found that the tensile strength decreases with increasing iron content, but its overall loss is less than 10 pct over the range of 0.15 to 0.5 pct Fe at 0.3 pct Mn and 0.3 pct Si. At similar iron contents, the tensile properties of the alloys with dominant Chinese script iron-rich intermetallics are generally higher than those with the dominant platelet phase. In the solution and artificial overaging condition (T7), the tensile strength of the 206 cast alloys with more than 0.15 pct Fe is satisfactory, but the elongation does not sufficiently meet the minimum requirement of ductility (>7 pct) for critical automotive applications. However, it was found that both the required ductility and tensile strength can be reached at high Fe levels of 0.3 to 0.5 pct for the alloys with well-controlled alloy chemistry and microstructure in the solution and natural aging condition (T4), reinforcing the motivation for developing recyclable high-iron Al-Cu 206 cast alloys.

  1. Effects of hydrogenation on ambient deformation behaviors of Ti-45Al alloy

    Institute of Scientific and Technical Information of China (English)

    SU Yan-qing; LIU Xin-wang; ZHAO Long; WANG Liang; GUO Jing-jie; FU Heng-zhi

    2009-01-01

    Effects of hydrogenation on ambient deformation behaviors of Ti-45Al alloy were studied. The stress-strain curves demonstrate that the plastic deformation of the hydrogenated alloys becomes more remarkable than that of the unhydrogenated alloy.Meanwhile, the compression strength and maximum strain are reduced. Both the hydride and hydrogen atoms in the interstices affect the compression deformation behaviors. The reason of the hydrogen-induced embrittlement is that the hydride is easy to become the nucleus of the cracks. And the variation of plastic deformation process is attributed to hydrogen-promoted emission, multiplication and motion of dislocation.

  2. Transmission electron microscopy characterization of microstructural features of Al-Li-Cu alloys

    Science.gov (United States)

    Avalos-Borja, M.; Pizzo, P. P.; Larson, L. A.

    1983-01-01

    A transmission electron microscopy (TEM) examination of aluminum-lithium-copper alloys was conducted. The principal purpose is to characterize the nature, size, and distribution of stringer particles which result from the powder metallurgy (P/M) processing of these alloys. Microstructural features associated with the stringer particles are reported that help explain the stress corrosion susceptibility of the powder metallurgy-processed Al-Li-Cu alloys. In addition, matrix precipitation events are documented for a variety of heat treatments and process variations. Hot rolling is observed to significant alter the nature of matrix precipitation, and the observations are correlated with concomitant mechanical property variations.

  3. Effect of Electric Field on Conductivity and Vickers Hardness of an Al-Li Alloy

    Science.gov (United States)

    Liu, Bing; Chen, Da-Rong; Chen, Zheng; Wang, Yong-Xin; Li, Xiao-Ling

    2003-11-01

    Static electric fields were applied on an aluminium-lithium alloy during solution treatment. The conductivity and Vickers hardness of the quenched Al-Li alloy is changed with the effect of electric field. The Vickers hardness increases with the applied electric field for a certain solutionizing time but decreases with the time under an electric field. In the absence of the electric field, the Vickers hardness and the conductivity increase synchronously, while reversed after electric field treatment. Positive and negative electric fields had the similar effect. The change of the local electron density in alloy caused by electric field is presented to explain the effect.

  4. Effect of processing condition on the microstructure of rheocast Al-Cu alloys

    Energy Technology Data Exchange (ETDEWEB)

    Prasad, P.R.; Ray, S.; Kapoor, M.L.; Gaindhar, J.L.

    1989-06-01

    The effect of processing condition of the microstructure of rheocast alloys has been theoretically analysed. The average particle size may increase, decrease or remain unaltered with the change in rheocasting temperature depending upon the prevailing nucleation and growth conditions. Experimental results of Al-Cu alloys are in agreement with the theoretical predictions. Increasing the copper content makes the transformation nucleation dominant and therefore the variation of size and distribution of /alpha/-particles with rheocasting temperature and stirring rate is a function of alloy composition. (orig.).

  5. O-18 tracer studies of Al2O3 scale formation on NiCrAl alloys

    Science.gov (United States)

    Reddy, K. P. R.; Cooper, A. R.; Smialek, J. L.

    1982-01-01

    Diffusion processes in Al2O3 scales formed on NiCrAl + Zr alloys were studied by the proton activation technique employing the O-18 isotope as a tracer. The O-18 profiles identified a zone of oxide penetration beneath the external scale. Both this subscale formation and the outer Al2O3 scale thickness were shown by this technique to increase with Zr content in the alloy. Estimated kp's from scale thicknesses were in agreement with gravimetric measurements for various Zr levels. Alternate exposures in O-16 and O-18 revealed that oxygen inward transport was the primary growth mechanism. A qualitative analysis of these O-18 profiles indicated that the oxygen transport was primarily via short-circuit paths, such as grain boundaries.

  6. Effects of minor yttrium addition on hot deformability of lamellar Ti-45Al-5Nb alloy

    Institute of Scientific and Technical Information of China (English)

    CHEN Yu-yong; LI Bao-hui; KONG Fan-tao

    2007-01-01

    The effects of 0.3%(molar fraction, the same below) yttrium addition on hot deformability of lamellar Ti-45Al-5Nb alloy were investigated by simulated isothermal forging tests. The ingots with the nominal compositions of Ti-45Al-5Nb and Ti-45Al-5Nb-0.3Y were prepared by induction skull melting. Simulated isothermal forging tests were conducted on Gleeble 1500D thermo-simulation machine using a 6 mm in diameter and 10 mm in length compressive specimen at the deformation temperatures of 1 100, 1 150, 1 200 ℃ and strain rates of 1.0, 0.1, 0.01 s-1. The results show that yttrium addition remarkably improves hot deformability of Ti-45Al-5Nb alloy. An appropriate hot deformation processing parameter of Ti-45Al-5Nb-0.3Y alloy is determined as 1 200 ℃, 0.01 s-1. The flow stresses are decreased by yttrium addition under the same compressive conditions. The activation energies of deformation Q are calculated as 448.6 and 399.5 kJ/mol for Y-free and Y-containing alloys, respectively. The deformed microstructure observation under 1 200 ℃, 0.01 s-1 condition indicates that Ti-45Al-5Nb-0.3Y alloy shows more dynamic recrystallization. The improvement of hot deformability of Ti-45Al-5Nb-0.3Y alloy induced by yttrium addition should be attributed to that the smaller the original lamellar colonies, the lower the deformation resistance and activation energy of deformation are, and the more the dynamic recrystallization is.

  7. Microstructures, micro-segregation and solidification path of directionally solidified Ti-45Al-5Nb alloy

    Directory of Open Access Journals (Sweden)

    Liang-shun Luo

    2016-03-01

    Full Text Available To investigate the effect of solidification parameters on the solidification path and microstructure evolution of Ti-45Al-5Nb (at.% alloy, Bridgman-type directional solidification and thermodynamics calculations were performed on the alloy. The microstructures, micro-segregation and solidification path were investigated. The results show that the β phase is the primary phase of the alloy at growth rates of 5-20 μm•s-1 under the temperature gradients of 15-20 K•mm-1, and the primary phase is transformed into an α phase at relatively higher growth rates (V >20 μm•s-1. The mainly S-segregation and β-segregation can be observed in Ti-45Al-5Nb alloy at a growth rate of 10 μm•s-1 under a temperature gradient of 15 K•mm-1. The increase of temperature gradient to 20 K•mm-1 can eliminate β-segregation, but has no obvious effect on S-segregation. The results also show that 5 at.% Nb addition can expand the β phase region, increase the melting point of the alloy and induce the solidification path to become complicated. The equilibrium solidification path of Ti-45Al-5Nb alloy can be described as , in which βR and γR mean the residual β and γ.

  8. Experimental and theoretical analyses on the ultrasonic cavitation processing of Al-based alloys and nanocomposites

    Science.gov (United States)

    Jia, Shian

    Strong evidence is showing that microstructure and mechanical properties of a casting component can be significantly improved if nanoparticles are used as reinforcement to form metal-matrix-nano-composite (MMNC). In this paper, 6061/A356 nanocomposite castings are fabricated using the ultrasonic stirring technology (UST). The 6061/A356 alloy and Al2O3/SiC nanoparticles are used as the matrix alloy and the reinforcement, respectively. Nanoparticles are injected into the molten metal and dispersed by ultrasonic cavitation and acoustic streaming. The applied UST parameters in the current experiments are used to validate a recently developed multiphase Computational Fluid Dynamics (CFD) model, which is used to model the nanoparticle dispersion during UST processing. The CFD model accounts for turbulent fluid flow, heat transfer and the complex interaction between the molten alloy and nanoparticles using the ANSYS Fluent Dense Discrete Phase Model (DDPM). The modeling study includes the effects of ultrasonic probe location and the initial location where the nanoparticles are injected into the molten alloy. The microstructure, mechanical behavior and mechanical properties of the nanocomposite castings have been also investigated in detail. The current experimental results show that the tensile strength and elongation of the as-cast nanocomposite samples (6061/A356 alloy reinforced by Al2O 3 or SiC nanoparticles) are improved. The addition of the Al2O 3 or SiC nanoparticles in 6061/A356 alloy matrix changes the fracture mechanism from brittle dominated to ductile dominated.

  9. Analysis of Al-Mg casting alloys crystallization with use of „ATND” method

    Directory of Open Access Journals (Sweden)

    T. Ciućka

    2008-12-01

    Full Text Available The paper presents results of non-ferrous metals crystallization tests performed with use of the ATND method. Such tests are performed in the Institute of Chipless Technology, Academy of Technology and Humanities in Bielsko-Biala. Method of analysis of non-ferrous metals crystallization gives complete picture of arisen structural components of alloys. Particular structural components of alloys investigated with use of the ATND method were verified in x-ray microanalysis, what unequivocally confirmed their presence. Below are presented in graphical form (crystallization diagrams results of crystallization process obtained from the ATND method. In crystallization diagrams of AlMg10 and AG51 alloys are shown curves (thermal curve and its derivative, voltage curve and its derivative. Crystallizable individual structural components of the investigated alloys are reflected on curves of the method in form of characteristic peaks. The tests were performed with AlMg10 and AlMg5Si1 aluminum-magnesium alloys casting. Moreover, the paper presents structures of the investigated alloys with marked structural components identified with use of x-ray microanalysis.

  10. The effects of zinc addition on the environmental stability of Al-Li alloys

    Science.gov (United States)

    Kilmer, Raymond J.; Stoner, Glenn E.

    1990-01-01

    It was found that relatively small addition of Zn can improve the stress corrosion cracking (SCC) resistance of Al-Li alloys. However, the mechanism by which this is accomplished is unclear. The role that Zn plays in altering the behavior of Alloy 8090 is investigated. Early results suggest that Zn additions increase the volume fraction of delta(Al3Li) precipitation and differential scanning calorimetry (DSC) on these alloys confirms this. The four alloys studied each had initial compositions lying in the 8090 window and had varying amounts of Zn added to them. Alloy 8090, like other Al-Li alloys, displays a delta' precipitate free zone (PFZ) upon artificial aging along the grain and subgrain boundaries. However Zn additions greatly decreased or eliminated a delta' PFZ after 100 hours at 160 C. This implies that the subgrain boundary precipitation kinetics are being altered and suppressed. Furthermore, there appears to be a window of Zn concentration above which a delta ' PFZ can reappear with the nucleation and growth of a currently unidentified precipitate on the boundaries. Polarization experiments were performed and the results presented. The experiments were performed in deaerated 3.5 w/o NaCl in both as received (T3) condition and at peak aging of 100 hours at 160 C. The aging profile was determined via Vickers Hardness tests.

  11. Effect of phosphor addition on eutectic solidification and microstructure of an Al-13%Si alloy

    Directory of Open Access Journals (Sweden)

    Liao Hengcheng

    2011-11-01

    Full Text Available As the refiner or modifier, the master alloys containing high concentration phosphor are widely used in preparing eutectic or hypereutectic Al-Si alloys. To study the effect of phosphor addition on the eutectic solidification and microstructure of the Al-13%Si alloy, an investigation has been undertaken by means of thermal analysis and micro/macro-structure observation. Results indicate that addition of phosphor in near eutectic Al-Si alloy promotes the nucleation of eutectic but has little refinement impact on primary Si particles as expected. Conversely, both primary Si particles and eutectic Si flakes become slightly coarser in P-rich alloys. The coarsening of eutectic Si flakes ties closely to the increased eutectic growth temperature with phosphor addition. The eutectic solidification of the alloy proceeds from the near mold zone towards the center, and it is also found that a few independent nucleation regions emerge in liquid at the solidification front due to the addition of phosphor.

  12. Kinetics and mechanism of the oxidation process of two-component Fe-Al alloys

    Science.gov (United States)

    Przewlocka, H.; Siedlecka, J.

    1982-01-01

    The oxidation process of two-component Fe-Al alloys containing up to 7.2% Al and from 18 to 30% Al was studied. Kinetic measurements were conducted using the isothermal gravimetric method in the range of 1073-1223 K and 1073-1373 K for 50 hours. The methods used in studies of the mechanism of oxidation included: X-ray microanalysis, X-ray structural analysis, metallographic analysis and marker tests.

  13. Diffusion and interface controlled reactions in {alpha}-(Cu-Al-Ag) alloys

    Energy Technology Data Exchange (ETDEWEB)

    Adorno, A.T. [Instituto de Quimica, Unesp, Departamento de Fisico-Quimica, Caixa Postal 355, 14801-970 Araraquara, SP (Brazil)]. E-mail: atadorno@iq.unesp.br; Silva, R.A.G. [Instituto de Quimica, Unesp, Departamento de Fisico-Quimica, Caixa Postal 355, 14801-970 Araraquara, SP (Brazil); Magdalena, A.G. [Instituto de Quimica, Unesp, Departamento de Fisico-Quimica, Caixa Postal 355, 14801-970 Araraquara, SP (Brazil)

    2007-08-30

    The isothermal kinetics of Ag precipitation was studied in Cu-Al-Ag alloys with concentrations ranging from 2 to 8 wt.%Al and 2 to 12 wt.%Ag, using scanning electron microscopy (SEM), X-ray energy dispersive spectroscopy (EDX) and microhardness measurements. The results indicated a change in the precipitates growing mechanism from diffusion to interface controlled process, probably due to a change in the nature of the interface with the Ag and Al enrichment of the precipitates.

  14. Pressureless infiltration of Si3N4 preforms with an Al-2wt %Mg alloy

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    The pressureless infiltration process to synthesize a silicon nitride composite was investigated. An Al-2wt%Mg alloy was infiltrated into silicon nitride preforms in the atmosphere of nitrogen. It is possible to infiltrate the Al-2wt%Mg alloy in silicon nitride preforms. The growth of the composite with useful thickness wasfacilitated by the presence of magnesium powder at the interface and by flowing nitrogen. The microstructure of the Si3N4-Al composite has been characterized using scanning electron microscope.During the infiltration of Si3N4 preforms, Si3N4 reacted with aluminium to form silicon and AlN. Thesilicon produced during the growth consumed in the formation of MgSiAlO, MgSiAlN and Al3.27Si0.47 type phases. The growth of the composite was found to proceed in two ways, depending on the oxide content in the initial preforms. First, less oxide content preforms gave rise to MgAlSiO and MgAlSiN type phases after infiltration. Second, more oxide content preforms gave rise to AlN-Al2O3 solid solution phase(AlON). The AlON phase was only present in the composite, containing 10% aluminium in the silicon nitride preforms before infiltration.

  15. Compound Ceramic Coatings Grown by Micro-plasma Oxidation on Ti-6Al-4V Alloy

    Institute of Scientific and Technical Information of China (English)

    XUE Wei; YAO Zhong-ping; JIANG Zhao-hua

    2006-01-01

    Compound ceramics coatings on the Ti-6Al-4V alloy were prepared by the direct current micro-plasma oxidation (MPO) in NaAlO2 solution. The composition and morphology of the coatings were studied with the X-ray diffraction (XRD) and the scanning electron microscopy (SEM), respectively. Inductively coupled plasma atomic emission spectrometer technique was used to analyze the solution features of Ti-6Al-4V alloy in the process of preparation. The results reveal that Al2TiO5 forms in the coatings at the initial stages of MPO reaction, and its content changes rapidly with the reaction continuing: after 20 min, the ceramics coatings are composed of α-Al2O3, γ-Al2O3 and Al2TiO5, but after 40 min, its main composition is of α-Al2O3. The content of Ti in the solution will increase when the MPO time extends, and as will Al in the anode area until, after 30 min, it reaches the maximum and keeps constant from then on. Both substrata of Ti and Al in the electrolyte join the MPO reaction at the initial stage, where the formation of Al2TiO5 happens; but as the MPO reaction prolongs, more and more Al in the electrolyte will take part in the reaction, leading to the appearance of a large amount of Al2O3.

  16. Processing, physical metallurgy and creep of NiAl + Ta and NiAl + Nb alloys. Ph.D. Thesis. Final Contractor Report

    Science.gov (United States)

    Pathare, Viren M.

    1988-01-01

    Powder processed NiAl + Ta alloys containing 1, 2, and 4.5 at percent tantalum and NiAl + Nb alloys containing 1 and 2 at percent niobium were developed for improved creep properties. In addition, a cast alloy with 5 at percent tantalum was also studied. Hot extrusion parameters for processing alloys with 1 and 2 at percent of tantalum or niobium were designed. The NiAl + 4.5 at percent Ta alloy could be vacuum hot pressed successfully, even though it could not be extruded. All the phases in the multiphase alloys were identified and the phase transformations studied. The Ni2AlTa in NiAl + 4.5 at percent Ta alloy transforms into a liquid phase above 1700 K. Solutionizing and annealing below this temperature gives rise to a uniform distribution of fine second phase precipitates. Compressive creep properties were evaluated at 1300 K using constant load and constant velocity tests. In the higher strain rate region single phase NiAl + 1 at percent Ta and NiAl + 1 at percent Nb alloys exhibit a stress exponent of 5 characteristic of climb controlled dislocation creep. In slower strain rate regime diffusional creep becomes important. The two phase alloys containing 2 to 5 at percent Ta and 2 at percent Nb show considerable improvement over binary NiAl and single phase alloys. Loose dislocation networks and tangles stabilized by the precipitates were found in the as crept microstructure. The cast alloy which has larger grains and a distribution of fine precipitates shows the maximum improvement over binary NiAl.

  17. Oxidation behavior and thermal stability of a NiAl-Veutectic alloy

    Energy Technology Data Exchange (ETDEWEB)

    Milenkovic, Srdjan [IMDEA Materials Institute, Eric Kandel 2, 28906 Getafe, Madrid (Spain); Caram, Rubens [Department of Materials Science and Engineering, State University of Campinas, P.O. 6122, 13083-970 Campinas, SP (Brazil)

    2013-05-15

    Oxidation behavior and thermal stability of a NiAl-V alloy with eutectic composition processed by directional solidification technique has been investigated. The surface analysis at the elevated temperature indicated that the investigated microstructures are stable at the isothermal conditions and an inert atmosphere. The oxidation testing in the synthetic air showed that the temperature of 400 C is critical. In addition, the oxidation of the NiAl-V eutectic alloy is characterized by: (a) alteration of composition immediately below the surface substrate/oxide; (b) formation of the oxide layer rich in V, adherent to the substrate; and (c) formation of external oxide layer that presents oxide mixture formed by vanadium, nickel, and aluminum. Microstructure of the substrate/oxide interface of NiAl-V alloy oxidized at 900 C for 24 h. (Copyright copyright 2013 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  18. Study on Damage of High Temperature Plastic Deformation for Al-Li Alloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The security of use for Al-Li alloy will be greatly influenced by the damage degree of plastic deformation within it at high temperature . Based on continuum damage mechanics theory, the damage evolution of Al-5.44Mg-2.15Li-0.12Zr alloy during plastic deforming at high temperature is simulated by using the damage evolution model of high temperature plastic deformation. The changing rule of its inner damage with deformation temperature, strain rate and strain is gained in this paper. The equation of damage evolution for high temperature plastic deformation is developed, providing an academic basis for the technology of plastic process of Al-Li alloys.

  19. Fabrication of ceramic layer on an Al-Si alloy by MAO process

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The MAO (Micro-Arc Oxidation) process is applied to a eutectic Al-Si alloy (Al-12.0%Si-l.0%Cu-0.9%Mg(mass fraction)). The oxide ceramic layer was fabricated with about 220 μm thickness and 3000 Hv micro-hardness. ByXRD (X-ray diffractometry) and DSC (differential scanning calorimetry) analyses, the oxide layer consists of amorphousAl2O3, which is distinct from the results reported by the other researchers. The SEM photographs of such layer show that thelayer is fixed tightly on the substrate alloy. So this alloy can be used in the high temperature and friction environment after itis treated with such process.

  20. Grain growth of Al-4Cu-Mg alloy during isothermal heat treatment

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The microstructure of an Al-4Cu-Mg alloy during isothermal heat treatment in the Strain Induced Melt Activation (SIMA)process was investigated and the kinetics of grain growth was analyzed. The grain growth during isothermal heat treatment of the Al4Cu-Mg alloy coincided with the Ostwald ripening theory. During isothermal heat treatment, both grain shape and the high volume fraction of solid phase have significant effects on grain growth. Therefore, a new grain growth model based on the Ostwald ripening theory was proposed taking into consideration the grain shape and the volume fraction of solid phase. By comparing the calculated results with the experimental results, it was confirmed that the present model could be applied to grain growth during isothermal heat treatment of the Al-4Cu-Mg alloy in the SIMA process.

  1. Electrical resistivity and structural heredity of hypereutectic Al-Si alloy melt

    Institute of Scientific and Technical Information of China (English)

    李培杰; 熊玉华; 张燕飞; 曾大本

    2003-01-01

    The variation rule of the sensitive physical properties of Al-16%Si alloy melt was studied. The results show that within a certain temperature range, the electrical resistivity of Al-16%Si alloy melt changes abruptly in the forms of inflection points or platforms, which is ascribed to the changes in the internal microstructure of the melt. Based on this rule, the variation characteristics of microstructure can be revealed. When remelting and overheating Al-16%Si alloy to 1050℃, the hereditary effects of different original structure on solidification structure after remelting can be eliminated, which can provide scientific foundation for properly controlling the hereditary factors transmitting the structural information of melt.

  2. Microstructural evolution of Ti-6Al-7Nb alloy during high pressure torsion

    Directory of Open Access Journals (Sweden)

    Tiago Santos Pinheiro

    2012-10-01

    Full Text Available Ti-6Al-7Nb alloys are being evaluated for biomedical applications, in substitution of the more conventional Ti-6Al-7V. Both types of alloys present a microstructure containing the α and the β phases, which result in good compromise for mechanical applications. In the present work Ti-6Al-7Nb alloys were processed by High Pressure Torsion (HPT, varying the number of revolutions and thus the total imposed strain. X-Ray Diffraction (XRD results revealed the formation of different crystallographic textures in samples subjected to HPT. Microhardness distribution, across the diameters of the disks, is rather homogeneous for all samples, with higher values for those subjected to 03 and 05 turns. Transmission electron microscopy (TEM micrographs have showed that an ultra-fine grained microstructure was obtained in all the samples.

  3. Simulation of the X relaxation in FeAlMe (Me = Co, Cr, Mn, Si) alloys

    Energy Technology Data Exchange (ETDEWEB)

    Blanter, M.S. [Moscow State Academy of Instrumental Engineering and Information Science, Stromynka 20, Moscow (Russian Federation)]. E-mail: mike@blanter.msk.ru; Golovin, I.S. [Institute of Materials, Technical University of Braunschweig, Langer Kamp 8, D-38106 Braunschweig (Germany); Sinning, H.-R. [Institute of Materials, Technical University of Braunschweig, Langer Kamp 8, D-38106 Braunschweig (Germany)

    2006-12-20

    We have studied the influence of alloying elements (Me) on the X relaxation in Fe-Al-C alloys, which is supposed to be due to stress-induced diffusion of the carbon atoms in the vicinity of vacancies in the D0{sub 3} ordered Fe{sub 3}Al. The short-range chemical interaction and long-range elastic interaction between C and Me atoms affect (1) the configuration energies of the carbon atoms, (2) the short-range order in the Fe-Al-Me-C solid solution and (3) the X relaxation, and these effects have been examined by computer simulation. It is demonstrated that Me atoms can enhance, diminish or completely suppress the X relaxation. The results of the simulation agree with the experimental findings for Co, Cr, Mn and Si as alloying elements (Me), if adequate parameters are chosen for the C-Me interaction, and are consistent with the proposed mechanism for the X relaxation.

  4. Directional growth of Al-Mg2Si eutectic alloy in the SZ2 unmanned spaceship

    Institute of Scientific and Technical Information of China (English)

    PAN; Mingxiang(潘明祥); LI; Shunpu(李顺朴); ZHAO; Deqian(赵德乾); WANG; Weihua(汪卫华); WEN; Ping(闻平); YU; Yude(俞育德); NIE; Yuxin(聂玉昕); ZHAO; Shengxue(赵生旭); ZHUANG; Yanxin(庄艳歆); CHEN; Xichen(陈熙琛)

    2003-01-01

    This paper reports the investigation results on directional growth of Al-Mg2Si eutectic alloy in the SZ2 unmanned spaceship. The analysis shows that microgravity has influence on the directional growth of Al-Mg2Si eutectic alloy. The eutectic colony in space-grown sample is larger than that in ground-grown sample, and the directional effect is not so good as that of terrestrial sample. But there is no obvious difference in the lamellar thickness between these samples, and lamellar interspacing in space sample is smaller than that grown on the ground. A simple discussion is done on the gravity effect on the directional growth of Al-Mg2Si eutectic alloy.

  5. Effects of strontium and boron interactions in Al-7Si alloys

    Directory of Open Access Journals (Sweden)

    Chen Xiang

    2010-11-01

    Full Text Available Effects of boron and strontium combined treatment on the microstructure of hypoeutectic Al-7Si alloy have been studied. Experimental results show that strontium has no significant effect on the grain refinement efficiency of boron and the eutectic silicon modification efficiency is not only related to the strontium content but also related to the boron content in the Al-7Si alloy melt. There is a negative interaction between boron and strontium that results in the formation of a strontium-boron-aluminum containing compound, which reduces the effective strontium level and decreases the eutectic silicon modification efficiency substantially. The refinement and modification mechanisms remain unchanged after the combined addition of strontium and boron. Based on the experimental results, a model for assessing the modification level in the Al-Si alloy melts after combined addition of boron and strontium was presented.

  6. Newly developed vacuum differential pressure casting of thin-walled complicated Al-alloy castings

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    The newly designed vacuum differential pressure casting (VDPC) unit was introduced, by which the capability of the VDPC process to produce thin-walled complicated Al-alloy castings, that are free from oxides, gas pore and shrinkage cavity and thus enhance overall part quality, was studied. Experimental results were compared with those of traditional gravity pouring and vacuum suction casting. The first series of experiments were focused on investigating the castability of thin section Al-alloy casting. In the second series of experiments the metallographic evidence, casting strength and soundness were examined. Finally, case studies of very interesting thin walled complicated casting applications were described. The advantages of the described technique have made possible to produce thin walled complicated Al-alloy casting (up to a section thickness of 1 mm), which is not practical for gravity pouring and vacuum suction casting.

  7. The structure-property relationships of powder processed Fe-Al-Si alloys

    Energy Technology Data Exchange (ETDEWEB)

    Prichard, Paul D. [Iowa State Univ., Ames, IA (United States)

    1998-02-23

    Iron-aluminum alloys have been extensively evaluated as semi-continuous product such as sheet and bar, but have not been evaluated by net shape P/M processing techniques such as metal injection molding. The alloy compositions of iron-aluminum alloys have been optimized for room temperature ductility, but have limited high temperature strength. Hot extruded powder alloys in the Fe-Al-Si system have developed impressive mechanical properties, but the effects of sintering on mechanical properties have not been explored. This investigation evaluated three powder processed Fe-Al-Si alloys: Fe-15Al, Fe-15Al-2.8Si, Fe-15Al-5Si (atomic %). The powder alloys were produced with a high pressure gas atomization (HPGA) process to obtain a high fraction of metal injection molding (MIM) quality powder (D84 < 32 μm). The powders were consolidated either by P/M hot extrusion or by vacuum sintering. The extruded materials were near full density with grain sizes ranging from 30 to 50 μm. The vacuum sintering conditions produced samples with density ranging from 87% to 99% of theoretical density, with an average grain size ranging from 26 μm to 104 μm. Mechanical property testing was conducted on both extruded and sintered material using a small punch test. Tensile tests were conducted on extruded bar for comparison with the punch test data. Punch tests were conducted from 25 to 550 C to determine the yield strength, and fracture energy for each alloy as a function of processing condition. The ductile to brittle transition temperature (DBTT) was observed to increase with an increasing silicon content. The Fe-15Al-2.8Si alloy was selected for more extensive testing due to the combination of high temperature strength and low temperature toughness due to the two phase α + DO3 structure. This investigation provided a framework for understanding the effects of silicon in powder processing and mechanical property behavior of Fe-Al-Si alloys.

  8. Mechanical and corrosion properties of Al/Ti film on magnesium alloy AZ31B

    Science.gov (United States)

    Zeng, Rong-Chang; Jiang, Ke; Li, Shuo-Qi; Zhang, Fen; Cui, Hong-Zhi; Han, En-Hou

    2015-03-01

    Preparation of titanium film on magnesium substrate faces a challenge due to non-Fickian inter-diffusion between titanium and magnesium. Aluminum can build a bridge between titanium and magnesium. Al/Ti duplex coatings were deposited on magnesium alloy AZ31B using magnetron sputtering (MS). The low temperature diffusion bonding behavior of the Mg/Al/Ti coating was investigated through SEM and its affiliated EDS. The phase structure and critical load of the coatings were examined by means of XRD and scratch tests, respectively. The results demonstrated that the bonding strength was significantly improved after a post heat treatment (HT) at a temperature of 210°C. The diffusion mechanism of the interfaces of Mg/Al and Al/Ti in the coating was discussed based on the analysis of formation energy of vacancies and diffusion rates. The Al/Ti dual layer enhanced the corrosion resistance of the alloy. And the HT process further increased the corrosion resistance of the coated alloy. This result implies that a post HTat a lower temperature after MS is an effective approach to enhance the bonding strength and corrosion resistance of the Al/Ti film on Mg alloys.

  9. Evolution of eutectic spacing during unidirectional solidification of Al-Ni alloys

    Directory of Open Access Journals (Sweden)

    Igor Jefferson Cabral Araujo

    2011-01-01

    Full Text Available Hypoeutectic Al-Ni alloys show a ductile phase α distributed with a β phase Al3Ni fragile where β serves as reinforcement of the structure of the material. The eutectic composition alloys obey the relationship: λ2.v = C, where λ is the eutectic spacing, v is a tip growth rate and C is a constant. The aim of this study is to establish correlations between λ and v for hypoeutectic Al-1%, 3% and 5% Ni alloys. Unsteady-state upward directional solidification experiments were performed, as well as metallography, dissolution of the aluminum matrix and scanning electron microscopy (SEM. The interphase spacing of the three Al-Ni alloys decreased with increasing tip growth rate, with a predominance of a rod-like morphology on intermetallic. It was observed that parameters such as tip growth rate, cooling rate and temperature gradient decreases as the solidification front advances. It was further observed that a single experimental law λ = 1.2 v-0, 5 illustrates the evolution of the interphase spacing for any examined alloy.

  10. Localized corrosion mechanism associated with precipitates containing Mg in Al alloys

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    To clarify the localized corrosion mechanism associated with precipitates containing Mg in Al alloys, the simulated bulk precipitates of S and β were synthesized through melting and casting. Their electrochemical behaviors and coupling behaviors with α(Al) in NaCl solution were measured. Meanwhile, simulated Al alloys containing S and β particles were prepared and their corrosion morphologies were observed. It's found that there exist two kinds of corrosion mechanisms associated with precipitates containing Mg. The precipitate of β is anodic to the alloy base, resulting in its anodic dissolution and corrosion during the whole corrosion process. While, there exists a corrosion conversion mechanism associated with the S precipitate, which contains active element Mg and noble element Cu simultaneously. At an initial stage, S is anodic to the alloy matrix at its periphery and the corrosion occurs on its surface. However, during its corrosion process, Mg is preferentially dissolved and noble Cu is enriched in the remnants.This makes S become cathodic to α(Al) and leads to anodic dissolution and corrosion on the alloy base at its periphery at a later stage.

  11. Corrosion resistance of benzotriazole passivated Cu-Zn-Al shape memory alloy in artificial Ringer's solution

    Institute of Scientific and Technical Information of China (English)

    LIANG Chenghao; CHEN Bangyi; CHEN Wan; WANG Hua

    2005-01-01

    The corrosion resistance of the Cu-Zn-Al shape memory alloy passivated by benzotriazole was investigated by salt spraying test and electrochemical methods in artificial Ringer's solution. The results showed that after benzotriazole passivation, the corrosion resistance of the Cu-Zn-Al shape memory alloy was improved evidently. The anodic polarization current density of the passivated alloy decreased, the mass loss reduced, the anodic passivation accelerated, the anodic active dissolution was inhibited effectively, and the surface tarnishing was restrained. Infrared reflection spectrum test showed that Cu(Ⅰ)-benzoaiazole or Cu(Ⅱ)-benzotriazole complex layer was formed on the surface of the Cu-Zn-Al shape memory alloy after passivation. This layer appeared plane, well adhesion, and presented homogeneous golden metallic luster. The corrosion resistance of the Cu-Zn-Al shape memory alloy passivated by benzotriazole is improved for the formation of an electrochemical stable baffle layer on passivated surface. This layer separates the metal substrate from the outside corrosion medium effectively and retards the corrosion process of dezincification.

  12. The Al Effects of Co-Free and V-Containing High-Entropy Alloys

    Directory of Open Access Journals (Sweden)

    Songqin Xia

    2017-01-01

    Full Text Available In this study, five-component high-entropy alloys (HEAs AlxCrFeNiV (where x denotes the molar ratio, x = 0, 0.1, 0.3, 0.5, 0.75, 1, and 1.5 were prepared using an arc-melting furnace. The effects of the addition of the Al on the crystal structures were investigated using X-ray diffraction (XRD, scanning electron microscopy (SEM, and transmission electron microscopy (TEM. Also, two non-equiatomic ratio HEAs, AlxCrFeNiV (x = 0.3, and 0.5, were systematically studied through the use of various characterization methods in the as-cast state. The Al0.3CrFeNiV alloy displayed typical duplex body-centered cubic (BCC structures, including disordered BCC (A2, and NiAl-type ordered BCC (B2 phases. Meanwhile, in regard to the Al0.5CrFeNiV alloy, this alloy was found to contain an unknown phase which was enriched in Cr and V, as well as the coherent A2/B2 phases. Both of these alloys displayed very high yield and fracture strengths. However, their compression fracture strains were approximately 10%. Also, the fracture surfaces showed mainly cleavage fracture modes.

  13. Recovery Phenomenon During Annealing of an As-Rapidly Solidified Al Alloy

    Science.gov (United States)

    Yan, Zhigang; Mao, Shuaiying; Lin, Yaojun; Zhang, Yaqi; Wang, Limin

    2017-03-01

    It has been well documented that recovery occurring in metals/alloys produced via solid-state quenching involves only annihilation of supersaturated vacancies. Interestingly, in the present study, we observed completely different mechanisms underlying recovery during annealing of an Al-Zn-Mg-Cu (7075 Al) alloy processed via liquid-state quenching, i.e., rapid solidification (specifically melt spinning herein). The as-melt-spun alloy consists of refined grains containing tangled dislocations inside the grains. Following annealing at 393 K (120 °C) for 24 hours, refined grain structure was still retained and grain sizes essentially remained unchanged, but subgrains separated by dense dislocation walls were generated at grain interiors, with a much lower density of dislocations at subgrain interiors than that in the as-melt-spun 7075 Al alloy and dislocation arrays inside some subgrains. The microstructural evolution suggests the absence of recrystallization and the occurrence of recovery primarily via the annihilation and rearrangement of dislocations and the formation of subgrains. Based on the stored energy in dislocations in, and the annealing temperature of, the as-melt-spun 7075 Al alloy, the recovery phenomenon was analyzed and discussed in detail.

  14. Ion irradiation testing and characterization of FeCrAl candidate alloys

    Energy Technology Data Exchange (ETDEWEB)

    Anderoglu, Osman [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Aydogan, Eda [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Maloy, Stuart Andrew [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Wang, Yongqiang [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2014-10-29

    The Fuel Cycle Research and Development program’s Advanced Fuels Campaign has initiated a multifold effort aimed at facilitating development of accident tolerant fuels. This effort involves development of fuel cladding materials that will be resistant to oxidizing environments for extended period of time such as loss of coolant accident. Ferritic FeCrAl alloys are among the promising candidates due to formation of a stable Al₂O₃ oxide scale. In addition to being oxidation resistant, these promising alloys need to be radiation tolerant under LWR conditions (maximum dose of 10-15 dpa at 250 – 350°C). Thus, in addition to a number of commercially available alloys, nuclear grade FeCrAl alloys developed at ORNL were tested using high energy proton irradiations and subsequent characterization of irradiation hardening and damage microstructure. This report summarizes ion irradiation testing and characterization of three nuclear grade FeCrAl cladding materials developed at ORNL and four commercially available Kanthal series FeCrAl alloys in FY14 toward satisfying FCRD campaign goals.

  15. AlCu alloy films prepared by the thermal diffusion technique

    Energy Technology Data Exchange (ETDEWEB)

    Oliva, A.I., E-mail: oliva@mda.cinvestav.mx [Centro de Investigacion y de Estudios Avanzados del IPN, Unidad Merida, Departamento de Fisica Aplicada, Km. 6 Antigua Carretera a Progreso, CP 97310, Merida Yucatan (Mexico); Corona, J.E.; Sosa, V. [Centro de Investigacion y de Estudios Avanzados del IPN, Unidad Merida, Departamento de Fisica Aplicada, Km. 6 Antigua Carretera a Progreso, CP 97310, Merida Yucatan (Mexico)

    2010-07-15

    100-nm thick films of Al{sub 1-x}Cu{sub x} alloys were prepared on glass substrates by thermal diffusion technique. The Cu atomic concentration was varied from 10% to 90%. Alloys were prepared at different temperatures into a vacuum oven with Argon atmosphere. Two thermal processes were used: i) heating the film at 400 deg. C in a single step, and ii) heating the films in sequential steps at 100, 200, 300 and 400 deg. C. Morphology, electrical resistivity, and crystalline orientation of the alloys were studied. The electrical resistivity and surface roughness of the alloys were found to depend strongly on the atomic composition and the diffusion temperature. However, we did not find differences between samples prepared under the two thermal processes. Alloys prepared with x = 0.6 and x = 0.1-0.3 as Cu at concentration exhibited values on electrical resistivity and surface roughness lower than pure Al. Different phases of the Al{sub 1} {sub -} {sub x}Cu{sub x} films were observed as a function of Cu concentration showing a good agreement with the AlCu phase diagram.

  16. Rumpling phenomenon in platinum modified Ni-Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zimmerman, Benjamin Joseph [Iowa State Univ., Ames, IA (United States)

    2005-05-01

    Surface undulations known as rumpling have been shown to develop at the surface of bond coats used in advanced thermal barrier coating systems. Rumpling can result in cracking and eventual spallation of the top coat. Many mechanisms to explain rumpling have been proposed, and among them is a martensitic transformation. High-temperature x-ray diffraction, differential scanning calorimetry and potentiometry were used to investigate the nature of the martensitic transformation in bulk platinum-modified nickel aluminides. It was found that the martensitic transformation has strong time dependence and can form over a range of temperatures. Cyclic oxidation experiments were performed on the bulk alloys to investigate the effect of the martensitic transformation on surface rumpling. It was found that the occurrence of rumpling was associated with the martensitic transformation. The degree of rumpling was found to increase with an increasing number of cycles and was independent of the heating and cooling rates used. The thickness of the oxide layer at the surface of the samples had a significant impact on the amplitude of the resulting undulations, with amplitude increasing with increasing oxide-layer thickness. Rumpling was also observed in an alloy based on the γ-γ' region of the nickel-aluminum-platinum phase diagram. Rumpling in this alloy was found to occur during isothermal oxidation and is associated with a subsurface layer containing a platinum-rich phase known as a. Rumpling in both alloy systems may be explained by creep deformation of a weakened subsurface layer in response to the compressive stresses in the thermally grown oxide layer.

  17. Evolution of intermetallic phases of Al-Zn-Mg-Cu alloy during heat treatment

    Institute of Scientific and Technical Information of China (English)

    FAN Xi-gang; JIANG Da-ming; MENG Qing-chang; LI Nian-kui; SUN Zhao-xia

    2006-01-01

    Al-Zn-Mg-Cu alloy is a favorable choice for aerospace applications requiring good combination of strength and toughness,which is greatly influenced by the coarse intermetallic particles. The evolution of intermetallic particles in an Al-Zn-Mg-Cu alloy during heat treatment was studied by field emission gun scanning electron microscopy (FEG-SEM) and X-ray diffractometry(XRD).The results show that there are lamellar eutectic structure (α(Al)+Mg(Zn,Al,Cu)2) and Al7Cu2Fe particles in the solidified structure.The Al7Cu2Fe particles are embedded in the eutectic structure. The content of eutectic structure decreases with the increase of holding time and disappears after 24 h. The size and morphology of Al7Cu2Fe particles exhibit no change during the heat treatment. It is found that the Al2CuMg phase is formed during the treatment at 460 ℃. A transformation process from the primary eutectic phase Mg(Zn,Al,Cu)2 to Al2CuMg is observed, and the transformation mechanism and kinetics are analyzed. The Al2CuMg constituents form in the primary Mg(Zn,Al,Cu)2 phase, and grow along the eutectic microstructure.

  18. X-ray and optical crystallographic parameters investigations of high frequency induction melted Al-(alpha-Al(2)O(3)) alloys.

    Science.gov (United States)

    Bourbia, A; Draissia, M; Bedboudi, H; Boulkhessaim, S; Debili, M Y

    2010-01-01

    This article deals with the microstructural strengthening mechanisms of aluminium by means of hard alpha-Al(2)O(3) alumina fine particles. A broad of understanding views covering materials preparations, elaboration process, characterization techniques and associated microstructural characteristic parameters measurements is given. In order to investigate the microstructural characteristic parameters and the mechanical strengthening mechanisms of pure aluminium by hard fine particles, a set of Al-(alpha-Al(2)O(3)) alloys samples were made under vacuum by high fusion temperature melting, the high frequency (HF) process, and rapidly solidified under ambient temperature from a mixture of cold-compacted high-pure fine Al and alpha-Al(2)O(3) powders. The as-solidified Al-(alpha-Al(2)O(3)) alloys were characterized by means of X-ray diffraction (XRD) analyses, optical microscopy observations and Vickers microhardness tests in both brut and heat-treated states. It was found that the as-solidified HF Al-(alpha-Al(2)O(3)) alloys with compositions below 4 wt.% (alpha-Al(2)O(3)) are single-phase microstructures of the solid solution FCC Al phase and over two-phase microstructures of the solid solution FCC Al and the Rhombohedral alpha-Al(2)O(3) phases. The optical micrographs reveal the presence of a grain size refinement in these alloys. Vickers microhardness of the as-solidified Al-(alpha-Al(2)O(3)) is increased by means of pure fine alpha-Al(2)O(3) alumina particles. These combined effects of strengthening and grain size refinement observed in the as-solidified Al-(alpha-Al(2)O(3)) alloys are essentially due to a strengthening of Al by the alpha-Al(2)O(3) alumina particles insertion in the (HF) melted and rapidly solidified alloys.

  19. Evolution of eutectic structures in Al-Zn-Mg-Cu alloys during heat treatment

    Institute of Scientific and Technical Information of China (English)

    FAN Xi-gang; JIANG Da-ming; MENG Qing-chang; ZHANG Bao-you; WANG Tao

    2006-01-01

    The evolution of the eutectic structures in the alloys with different copper contents during heat treatment was studied by scanning electron microscopy(SEM), energy dispersive X-ray spectroscopy(EDS), and differential scanning calorimetry(DSC). The as cast microstructures involve α(Al), eutectic(α(Al) + Mg(Al, Cu, Zn)2) and Al7Cu2Fe. The Al2CuMg particles form during heat treatment. The volume of coarse phases decreases quickly in the initial 12 h during heat treatment. The volume of coarse phases change a little at 400 and 420 ℃. Copper content has a great influence on the evolution of the eutectic. The coarse phases dissolve slowly in alloy with higher copper content.

  20. Research on investment casting of TiAl alloy agitator treated by HIP and HT

    Directory of Open Access Journals (Sweden)

    LI Zhen-xi

    2007-05-01

    Full Text Available Using TiAl alloy to substitute superalloy is a hot topic in aeroengine industry because of its low density,high elevated temperature strength, and anti-oxidization ability. In this research, Ti-47.5AL-2Cr-2Nb-0.2B alloy was used as the test material. By applying a combination process of ceramic shell mold and core making, vacuum arc melting and centrifugal pouring, and heat isostatic pressing (HIP and heat treatment (HT etc., the TiAl vortex agitator casting for aeroengine was successfully made. This paper introduced key techniques in making the TiAl vortex agitator with investment casting process, provided some experimental results including mechanical properties and machinability, and explained some concerns that could affect applications of TiAl castings.

  1. Research on investment casting of TiAl alloy agitator treated by HIP and HT

    Institute of Scientific and Technical Information of China (English)

    NAN Hai; HUANG Dong; LI Zhen-xi; ZHAO Jia-qi

    2007-01-01

    Using TiAl alloy to substitute superalloy is a hot topic in aeroengine industry because of its low density,high elevated temperature strength, and anti-oxidization ability. In this research, Ti-47.5AL-2Cr-2Nb-0.2B alloy was used as the test material. By applying a combination process of ceramic shell mold and core making, vacuum arc melting and centrifugal pouring, and heat isostatic pressing (HIP) and heat treatment (HT) etc., the TiAl vortex agitator casting for aeroengine was successfully made. This paper introduced key techniques in making the TiAl vortex agitator with investment casting process, provided some experimental results including mechanical properties and machinability, and explained some concerns that could affect applications of TiAl castings.

  2. Laser cladding of Al + Ir powders on ZM5 magnesium base alloy

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Laser cladding of preplaced Al + Ir powders on a ZM5 magnesium alloy was performed to enhance the corrosion resistance of the ZM5 magnesium alloy. A metallurgical bond was obtained at the coating/substrate interface. The corrosion potential (Ecorr) of the laser cladded sample was 169 mV positive to that of the untreated ZM5 substrate, while the corrosion current (Icorr) was some one order of magnitude lower. The laser cladded sample, unlike the untreated ZM5 substrate,showed a passive region in the polarization plot. Immersion tests confirmed that the corrosion resistance of the laser cladded ZM5 sample was significantly enhanced in 3.5 wt.% NaCl solution. The Al-rich phases of AlIr, Mg17Al12, and Al formed in the cladding layer and the rapid solid characteristics were contributed to the improved corrosion behavior of the coating.

  3. Effect of Co element on microstructure and mechanical properties of FeCoxNiCuAl alloys

    Institute of Scientific and Technical Information of China (English)

    Yanxin ZHUANG; Wenjie LIU; Pengfei XING; Fei WANG; Jicheng HE

    2012-01-01

    FeCoxNiCuAl (x values in molar ratio,x=0.2,0.5,1,1.5,2 and 3) alloys were prepared using a suck-casting method.The effect of Co element on phase constituents,microstructure and mechanical properties of the FeCoxNiCuAl alloys was investigated using X-ray diffraction,scanning electron microscopy,optical microscopy and compressive tests.It was found that the Co addition has a significant influence on the structure and properties of the FeCoxNiCuAl alloys.The alloys have typical dendrite microstructure,and are composed of a simple fcc structure and bcc structure.The addition of Co promotes the formation of fcc phase in the alloys,retards the compressive strength and hardness of the alloys,and enhances the plasticity of the alloys.

  4. Study of The Pd-B/γ-Al2O3 Amorphous Alloy Catalyst

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The Pd-B/γ-Al2O3 amorphous alloy catalyst and Pd/γ-Al2O3 crystalline metal catalyst were prepared by KBH4 reduction and routine impregnation, respectively. Pd-B/γ-A12O3 and Pd/γ-A12O3 catalysts were characterized by XRD and SEM. It was found that the catalytic activity of the Pd-B/γ-A12O3 amorphous alloy catalyst was higher than that of the Pd/γ-A12O3crystalline metal catalyst in the anthraquinone hydrogenation.

  5. Effect of aging in an electric field on microstructures and properties of 1420 Al- Li alloy

    Institute of Scientific and Technical Information of China (English)

    刘北兴; 李洪涛; 覃耀春; 冯海波

    2002-01-01

    After solution treatment, the 1420 Al- Li alloy samples were aged at different temperatures in an e-lectric field with different intensity. The measurements made showed that the electric field increased the strengthofthe 1420 Al -Li alloy, and best properties were obtained when they were aged at 120 ℃ with E = 4 kV/cmfor 12 hrs. The electric field promoted the nucleation ofδ' phase, increased the quantity of the δ' phase, andmade the size of the δ' phase particles smaller. The electric field restrained the formation and growth of PFZ,and increased the intensity of the electric field while the width of the PFZ was decreased.

  6. Influence of thermo-derivative analysis conditions on microstructure of the Al-Si-Cu alloy

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2011-04-01

    Full Text Available Microstructure change of the metals and alloys as a result of variable crystallisation conditions also by mind of cooling rate changeinfluence the mechanical properties. In this work there are presented the interdependences between the cooling rate, chemical compositionand microstructure of the cast aluminium alloy Al–Si–Cu as a result of the thermo-derivative analysis, using the UMSA (UniversalMetallurgical Simulator and Analyzer device. An important tool for the microstructure evaluation of the Al type AC-AlSi7Cu3Mg alloywas the light and electron scanning microscopy technique.

  7. Extended solid solubility for Al-W binary system by mechanical alloying

    Institute of Scientific and Technical Information of China (English)

    欧阳义芳; 钟夏平; 吴伟明

    2000-01-01

    Al1-xWX( x = 0.1, 0.2, 0.5, 0.9) powders have been prepared by mechanical alloying of the elements in a planetary ball mill. The structure and morphology of the milled powders were investigated using X-ray diffraction and electron microscopy. The solubility of Al in W is greatly extended, even more than 50% . The results are analyzed using embedded atom method (EAM) according to the scheme of mechanical alloying extending solid solubility. The theoretical results are in good agreement with the experimental.

  8. Extended solid solubility for Al-W binary system by mechanical alloying

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Al1-xWx (x=0.1, 0.2, 0.5, 0.9) powders have been prepared by mechanical alloying of the elements in a planetary ball mill. The structure and morphology of the milled powders were investigated using X-ray diffraction and electron microscopy. The solubility of Al in W is greatly extended, even more than 50%. The results are analyzed using embedded atom method (EAM) according to the scheme of mechanical alloying extending solid solubility. The theoretical results are in good agreement with the experimental.

  9. Influence of Mg Content on Deformability of AlMg Alloys during Extrusion

    Directory of Open Access Journals (Sweden)

    Leśniak D.

    2016-03-01

    Full Text Available In this study the research on deformability of AlMg alloys with high Mg contents in extrusion was carried out. The different shapes from AlMg alloys containing 3.5%, 4.5% and 5.5% of Mg were extruded on 500 T semi-industrial press by using one-hole and multi-hole flat dies. The extrudates surface quality was under investigations in relation with the temperature-speed parameters of the extrusion process. The metal exit speed was estimated depending on the extrudates shape, wall thickness and Mg content. The alloy’s border solidus and liquidus temperatures were also determined.

  10. The pseudoelasticity and the shape memory effect in CoNiAl alloys

    Directory of Open Access Journals (Sweden)

    Jaromir Kopecek

    2014-01-01

    Full Text Available The cobalt alloys (close to the CoNiAl stoichiometry are the less known shape memory alloys. Such behavior is consequence of the martensitic transformation. The pseudoelasticity is caused by the stress-induced martensitic transformation above the equilibrium martensite start temperature from high temperature cubic phase (austenite to lower symmetry phase (martensite. In CoNiAl the pseudoelastic behavior can be obtained by the high temperature annealing. In presented work the effect of the annealing temperature on both pseudoelastic behavior and microstructure was investigated.

  11. Effect of Cerium on Chemical Short-Range Order of Al-Fe-Ce Amorphous Alloy

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The chemical short-range order of Al-Fe-Ce amorphous alloy was studied by means of X-ray diffraction(XRD) and differential scanning calorimetry(DSC). It is found that the prepeak position in X-ray diffraction intensity curve shifts to higher angles as the content of Fe increases, but it shifts to smaller angles as the content of Ce increases. The crystallization character of the amorphous alloy changes with the variation of the content of Fe and Ce. Ce can improve the interaction between atoms and the capacity of compound formation, so it is favorable to Al-based glass formability.

  12. EBSD and Nanoindentation-Correlated Study of Delamination Fracture in Al-Li Alloy 2090

    Science.gov (United States)

    Tayon, Wesley A.; Crooks, Roy E.; Domack, Marcia S.; Wagner, John A.; Elmustafa, A. A.

    2008-01-01

    Al-Li alloys offer attractive combinations of high strength and low density. However, a tendency for delamination fracture has limited their use. A better understanding of the delamination mechanisms may identify methods to control delaminations through processing modifications. A combination of new techniques has been used to evaluate delamination fracture in Al-Li alloys. Both high quality electron backscattered diffraction (EBSD) information and valid nanoindentation measurements were obtained from fractured test specimens. Correlations were drawn between nano-scale hardness variations and local texture along delaminating boundaries. Intriguing findings were observed for delamination fracture through the combined analysis of grain orientation, Taylor factor, and kernel average misorientation.

  13. Isothermal decomposition kinetics in the Cu-9%Al-4%Ag alloy

    Energy Technology Data Exchange (ETDEWEB)

    Adorno, A.T.; Silva, R.A.G

    2004-07-28

    The influence of 4 wt.%Ag addition on the isothermal decomposition kinetics of the {beta}' phase in the Cu-9 wt.%Al alloy was studied by microhardness measurements, optical and scanning electron microscopy (SEM), energy dispersive X-ray (EDX) analysis, and X-ray diffractometry. The results showed that the presence of Ag decreases the {beta}'{yields}({alpha}+{gamma}{sub 1}) decomposition reaction rate in the Cu-9%Al-4%Ag alloy, an effect that may be associated to the {gamma}{sub 1} phase which catalyses the Ag precipitation, making it faster than the decomposition reaction, and thus, stabilizing the martensitic phase.

  14. Influence of silicon concentration on linear contraction process of Al-Si binary alloy

    Directory of Open Access Journals (Sweden)

    J. Mutwil

    2008-12-01

    Full Text Available Investigations of shrinkage phenomena during solidification and cooling of aluminium and aluminium-silicon alloys (AlSi5, AlSi7, AlSi9, AlSi11, AlSi12.5, AlSi18, AlSi21 have been conducted. A vertical shrinkage rod casting with circular cross-section (constant or fixed: tapered has been used as a test sample. By constant cross-section a test channel mould was parted and allowed a constrained contraction to examine. No parted test channel mould was tapered and allowed an unconstrained contraction to investigate. In the experiments the dimensions changes of solidifying test bar and the test mould have been registered, what has allowed to explain a mechanism of pre-shrinkage extension of solidifying metals and alloys. Registered time dependence of the test bar and the test mould dimension changes have shown, that so-called pre-shrinkage extension has been by mould thermal extension caused. The investigation results have also shown that time- and temperature dependences of shrinkage of Al-Si alloys have been on silicon concentration depended.

  15. Influence of Electric Field on Mechanical Properties of Al-Li Alloy Containing Cerium and Electronic Mechanism

    Institute of Scientific and Technical Information of China (English)

    刘兵; 陈铮; 王永欣; 王西宁

    2001-01-01

    The effect of electric field on the mechanical properties and microstructure of Al-Li alloy containing Ce was investigated, and mechanism was discussed. The experimental results show that the ductility of the alloy is enhanced by the electric field. The fracture features are changed and the precipitates are dispersed under the effect of the electric field. The mechanism discussion reveals that the effects of the electric field on the alloy are due to the change of the electron density in the alloy.

  16. Influence of addition of Si in FeAl alloys: Theory

    Science.gov (United States)

    Apiñaniz, E.; Legarra, E.; Plazaola, F.; Garitaonandia, J. S.

    The magnetic behaviour of Fe-based magnetic systems has been studied theoretically and experimentally for many years [E.P. Wohlfath, K.H.J. Buschow, Handbook of Ferromagnetic Materials, vol. 4, North-Holland Elsevier Science Publishers, Amsterdam, New York, Oxford, Tokyo, 1988 (Chapter 1)]. Starting with Al dissolved in Fe, the first stable structure is the D03 cubic structure and it exists over the range 23-37 at% Al. In this range these alloys present interesting magnetic properties. The other stable compound existing over a wide range of composition is FeAl which is also cubic, with the B2 structure (CsCl), and it exists over the range 37-50 at% Al. On the other hand, the FeAlSi alloys show the D03 structure, but do not show the B2 structure. The effect of Si in these alloys is double; on the one hand, it contributes to the decrease of the lattice parameter which, as reported by Nogues et al. [Phys. Rev. B 74 (2006) 024407], has a major influence on the magnetism and, on the other hand, having one more p electron than the Al atom, it promotes the charge transfer from Si to Fe atoms, as reported by Legarra et al. [Hyperfine Interact. 169 (2006) 1217-1222]. In this work, we perform ab-initio electronic calculations by means of tight binding linear muffin-tin orbital (TBLMTO) and Vienna Ab-initio Simulation Package (VASP) in order to study the magnetic contribution of Si/Al substitution in the FeAl alloys.

  17. Effect of Severe Plastic Deformation on Structure and Properties of Al-Sc-Ta and Al-Sc-Ti Alloys.

    Science.gov (United States)

    Berezina, Alla; Monastyrska, Tetiana; Davydenko, Olexandr; Molebny, Oleh; Polishchuk, Sergey

    2017-12-01

    The comparative analysis of the effect of monotonous and non-monotonous severe plastic deformations (SPD) on the structure and properties of aluminum alloys has been carried out. Conventional hydrostatic extrusion (HE) with a constant deformation direction and equal-channel angular hydroextrusion (ECAH) with an abrupt change in the deformation direction were chosen for the cases of monotonous and non-monotonous SPD, respectively. Model cast hypoeutectic Al-0.3%Sc alloys and hypereutectic Al-0.6%Sc alloys with Ta and Ti additives were chosen for studying. It was demonstrated that SPD of the alloys resulted in the segregation of the material into active and inactive zones which formed a banded structure. The active zones were shown to be bands of localized plastic deformation. The distance between zones was found to be independent of the accumulated strain degree and was in the range of 0.6-1 μm. Dynamic recrystallization in the active zones was observed using TEM. The dynamic recrystallization was accompanied by the formation of disclinations, deformation bands, low-angle, and high-angle boundaries, i.e., rotational deformation modes developed. The dynamic recrystallization was more intense during the non-monotonous deformation as compared with the monotonous one, which was confirmed by the reduction of texture degree in the materials after ECAH.

  18. Recrystallization and Morphology of Microstructure in Al-Sc Alloys

    Institute of Scientific and Technical Information of China (English)

    Zhang Jun; Zhang Zonghua

    2007-01-01

    Minor addition of Sc to aluminum results in the rapid precipitation of homogeneously distributed Al3Sc dispersoids. The presence of Al3Sc dispersoids is more effective recrystallization inhibitors. Our work established the precipitation of homogeneously distributed Al3Sc dispersoids, which are coherent with the matrix, have the L12 structure. It was also established that the addition of Sc was effective in improving the recrystallization resistance.

  19. A free-cutting and ductile CuAlMnZnTiB shape memory alloy

    Institute of Scientific and Technical Information of China (English)

    刘娜; 李周; 李灵; 刘斌; 李擎天; 徐根应

    2015-01-01

    The mechanical properties and cutting performance of the designed CuAlMnZnTiB shape memory alloy were studied by tensile test and microstructure observation. Using X-ray diffractometry, differential scanning calorimetry (DSC) and semi-quantitative shape memory effect test, the microstructure and shape memory effect were analyzed. It is found that lots ofβ phase and fewα phase are formed in the quenching of Cu-7.5Al-9.7Mn-3.4Zn-0.3Ti-0.14B (mass fraction, %) alloy, a great deal of martensite and fewα phase are formed in the aging alloy, while the annealing alloy is composed of a great deal ofα phase and fewβ phase. The tensile strength and elongation of the annealed alloy are 649 MPa and 17.1%, respectively. Some tiny and dispersion distributed second phase particles are generated in Ti and B precipitates, greatly improving the alloy machinability.

  20. The effect of zirconium on the isothermal oxidation of nominal Ni-14Cr-24Al alloys

    Science.gov (United States)

    Kahn, A. S.; Lowell, C. E.; Barrett, C. A.

    1980-01-01

    The isothermal oxidation of Ni-14Cr-24Al-xZr-type alloys was performed in still air at 1100, 1150, and 1200 C for times up to 200 hr. The zirconium content of the alloys varied from 0-0.63 atom percent (a/o). The oxidized surfaces were studied by optical microscopy, X-ray diffraction, and scanning electron microscopy. The base alloy was an alumina former with the zirconium-containing alloys also developing some ZrO2. The addition of zirconium above 0.066 a/o increased the rate of weight gain relative to the base alloy. Due to oxide penetratio, the weight gain increased with Zr content; however, the scale thickness did not increase. The Zr did increase the adherence of the oxide, particularly at 1200 C. The delta W/A vs. time data fit the parabolic model of oxidation. The specific diffusion mechanism operative could not be identified by analysis of the calculated activation energies. Measurements of the Al2O3 scale lattice constants yielded the same values for all alloys.

  1. Correlation Between Superheated Liquid Fragility And Onset Temperature Of Crystallization For Al-Based Amorphous Alloys

    Directory of Open Access Journals (Sweden)

    Guo J.

    2015-06-01

    Full Text Available Amorphous alloys or metallic glasses have attracted significant interest in the materials science and engineering communities due to their unique physical, mechanical, and chemical properties. The viscous flow of amorphous alloys exhibiting high strain rate sensitivity and homogeneous deformation is considered to be an important characteristic in thermoplastic forming processes performed within the supercooled liquid region because it allows superplastic-like deformation behavior. Here, the correlation between the superheated liquid fragility, and the onset temperature of crystallization for Al-based alloys, is investigated. The activation energy for viscous flow of the liquid is also investigated. There is a negative correlation between the parameter of superheated liquid fragility and the onset temperature of crystallization in the same Al-based alloy system. The activation energy decreases as the onset temperature of crystallization increases. This indicates that the stability of a superheated liquid can affect the thermal stability of the amorphous alloy. It also means that a liquid with a large superheated liquid fragility, when rapidly solidified, forms an amorphous alloy with a low thermal stability.

  2. Microestrutural evolution in a CuZnAl shape memory alloy: kinetics and morphological aspects

    Directory of Open Access Journals (Sweden)

    R.A. Sanguinetti Ferreira

    2000-10-01

    Full Text Available The microstructural evolution of the CuZnAl shape memory alloys was studied by indirect techniques relating to the atomic migration rate of grain boundaries. Addition elements were used in a Cu-15,5Zn-8,0Al alloy to provide a comparison with the same alloy without microelement additions. The alloys were melted in an induction furnace of 24 kVA. After casting, the bulk samples of the alloys were homogenized. Then they were solution treated and hot-rolled followed by water-quenching to initiate the recrystallization. Finally, annealing produced at different temperature ranges was made in different samples in order to establish a law for the grain growth. Following the heat treatments, all annealed samples were examined by statistical metallography and the grain sizes were measured. After measurements, the same empirical law of grain growth was found for the different alloys and the ln [D-Do] x 1/T diagrams were plotted in order to establish the kinetic behavior. Based on the estimated values of the activation energy, important conclusions were obtained concerning the addition elements.

  3. Effects of AlMnCa and AlMnFe Alloys on Deoxidization of Low Carbon and Low Silicon Aluminum Killed Steels

    Institute of Scientific and Technical Information of China (English)

    ZHAN Dong-ping; ZHANG Hui-shu; JIANG Zhou-hua

    2008-01-01

    To confirm the effects of AlMnCa and AIMnFe alloys on the deoxidization and modification of Al2O3 inclu-sions, experiments of 4-heat low carbon and low silicon aluminum killed steels deoxidized by AlMnCa and AlMnFe alloys were done in a MoSi2 furnace at 1 873 K. It is found that the 1# A1MnCa alloy has the best ability of deoxidi-zation and modification of Al2 O3 inclusions than 2# A1MnCa and A1MnFe alloys. Steel A deoxidized by 1# AlMnCa alloy has the lowest total oxygen content in the terminal steel, which is 37 × 10-6. Most of the inclusions in the steel deoxidized by 1# AIMnCa alloy are spherical CaO-containing compound inclusions, and 89. 1% of them are smaller than 10 μm. The diameter of the inclusion bigger than 50 μm is not found in the final steels deoxidized by AlMnCa alloys. Whereas, for the steels deoxidized by AlMnFe alloys, most inclusions in the terminal steel are Al2O3 or Al2O3-MnO inclusions, and a few of them are spherical, and only 76. 8% of them are smaller than 10 μm. Some in-clusions bigger than 50 μm are found in the steel D deoxidized by AlMnFe alloy.

  4. Interatomic potentials and dislocation simulation for the ternary B2 Ni-35Al-12Fe alloy

    Energy Technology Data Exchange (ETDEWEB)

    Vailhe, C.; Farkas, D. [Virginia Polytech. Inst., Blacksburg, VA (United States). Dept. of Mater. Sci. and Eng.

    1998-12-31

    Interatomic potentials of the embedded atom type were developed for the Fe-Ni-Al system. The Fe-Ni pair potential was obtained by empirical fitting to the properties of FCC Fe-Ni alloys. The Fe-Al and Ni-Al potentials required for the ternary simulations were derived in our previous work from lattice and elastic properties of B2 FeAl and NiAl. The Fe-Ni potentials predict the stability of the Fe-Ni FCC disordered equiatomic phase with respect to the L1{sub 0} and BCC phases. Shear fault energies along the {l_brace}110{r_brace} type planes in FeAl were computed showing stable planar faults deviated from the exact APB fault. Core structures were simulated for the left angle 100 right angle dislocations. These dislocations dissociate into superpartials that were not exactly of the 1/2 left angle 111 right angle type but 1/8 left angle 334 right angle in agreement with the calculated stable planar fault for {l_brace}110{r_brace} planes. The ternary potentials were used for the simulation the B2 ternary alloy Ni-35Al-12Fe. The left angle 100> screw dislocation was simulated in Ni-35Al-12Fe for comparison with the previously reported results on the same dislocation in NiAl and FeAl. This study shows that the behavior of the left angle 100 right angle screw dislocation in the ternary alloy can be considered as an intermediate between NiAl and FeAl. The dislocation always dissociates into two superpartials along a {l_brace}110{r_brace} plane as observed in FeAl. However, the distance between these superpartials depends on the actual distribution of the atoms in the simulation. (orig.) 15 refs.

  5. Energy of precipitation of Al2Cu and α-AlFeSi phase from the AlCu3 alloy and the shape of precipitates

    Directory of Open Access Journals (Sweden)

    M. Vončina

    2009-01-01

    Full Text Available AlCu3 alloy was examined with the triple simple thermal analysis (TETA, the simultaneous thermal analysis (STA, the computer simulation using Thermo-Calc program and with the metallographic analyses. The energy of solidification and melting of the primary and the eutectic phase, and the energy of the Al2Cu precipitation were determined, and these can be evidently seen from the curves of simultaneous thermal analysis.

  6. Formation of quasicrystalline phase in Al70-x Ga x Pd17Mn13 alloys

    Science.gov (United States)

    Yadav, T. P.; Singh, Devinder; Shahi, Rohit R.; Shaz, M. A.; Tiwari, R. S.; Srivastava, O. N.

    2011-07-01

    In the present investigation, the formation and stability of icosahedral phase in Al70- x Ga x Pd17Mn13 alloys has been explored using X-ray diffraction, scanning, transmission electron microscopy and energy dispersive X-ray analysis. Cast alloys and melt-spun ribbons with x = 2.5, 5, 7.5, 10, 12.5, 15 and 20 have been investigated. In both cases, the alloys up to 5 at% Ga exhibit the formation of pure icosahedral phase. However, for x ≥5 at% Ga content, the cast alloy exhibits the formation of multiphase material, consisting of an icosahedral phase along with AlPd-type B2 and ξ‧ crystalline (orthorhombic structure with unit cell a = 23.5 Å, b = 16.6 Å and c = 12.4 Å) phases. In the case of the melt spun ribbon for x = 5 at% Ga, only an icosahedral phase has been found, but for 15 > x > 5 at% Ga, an icosahedral phase is the majority phase with AlPd-type B2 phase being the minority component. For x = 15 at% Ga, a Al3Pd2-type hexagonal phase together with a small amount of quasicrystalline phase is formed. However, for x = 20, only a hexagonal Al3Pd2 phase results.

  7. Semiconductor structures having electrically insulating and conducting portions formed from an AlSb-alloy layer

    Science.gov (United States)

    Spahn, Olga B.; Lear, Kevin L.

    1998-01-01

    A semiconductor structure. The semiconductor structure comprises a plurality of semiconductor layers formed on a substrate including at least one layer of a III-V compound semiconductor alloy comprising aluminum (Al) and antimony (Sb), with at least a part of the AlSb-alloy layer being chemically converted by an oxidation process to form superposed electrically insulating and electrically conducting portions. The electrically insulating portion formed from the AlSb-alloy layer comprises an oxide of aluminum (e.g. Al.sub.2 O.sub.3), while the electrically conducting portion comprises Sb. A lateral oxidation process allows formation of the superposed insulating and conducting portions below monocrystalline semiconductor layers for forming many different types of semiconductor structures having particular utility for optoelectronic devices such as light-emitting diodes, edge-emitting lasers, vertical-cavity surface-emitting lasers, photodetectors and optical modulators (waveguide and surface normal), and for electronic devices such as heterojunction bipolar transistors, field-effect transistors and quantum-effect devices. The invention is expected to be particularly useful for forming light-emitting devices for use in the 1.3-1.6 .mu.m wavelength range, with the AlSb-alloy layer acting to define an active region of the device and to effectively channel an electrical current therein for efficient light generation.

  8. Ab-initio calculations of electronic structure and optical properties of TiAl alloy

    Science.gov (United States)

    Hussain, Altaf; Sikandar Hayat, Sardar; Choudhry, M. A.

    2011-05-01

    The electronic structures and optical properties of TiAl intermetallic alloy system are studied by the first-principle orthogonalized linear combination of atomic orbitals method. Results on the band structure, total and partial density of states, localization index, effective atomic charges, and optical conductivity are presented and discussed in detail. Total density of states spectra reveal that (near the Fermi level) the majority of the contribution is from Ti-3d states. The effective charge calculations show an average charge transfer of 0.52 electrons from Ti to Al in primitive cell calculations of TiAl alloy. On the other hand, calculations using supercell approach reveal an average charge transfer of 0.48 electrons from Ti to Al. The localization index calculations, of primitive cell as well as of supercell, show the presence of relatively localized states even above the Fermi level for this alloy. The calculated optical conductivity spectra of TiAl alloy are rich in structures, showing the highest peak at 5.73 eV for supercell calculations. Calculations of the imaginary part of the linear dielectric function show a prominent peak at 5.71 eV and a plateau in the range 1.1-3.5 eV.

  9. Plasma electrolytic oxidation coating of synthetic Al-Mg binary alloys

    Energy Technology Data Exchange (ETDEWEB)

    Tarakci, Mehmet, E-mail: mtarakci@gyte.edu.tr

    2011-12-15

    The binary Al-Mg synthetic alloys were prepared in a vacuum/atmosphere controlled furnace with the addition of 0.5, 1, 2, 4, 7, and 15 wt.% pure Mg into pure aluminum as substrate material. The surfaces of the Al-Mg alloys and pure aluminum were coated for 120 min by plasma electrolytic oxidation in the same electrolyte of 12 g/L sodium silicate and 2 g/L KOH in distilled water. The coating was characterized by X-ray diffraction, scanning electron microscopy, profilometry and Vickers microhardness measurements. There regions of loose outer layer, dense inner layer with precipitate like particles of {alpha}-Al{sub 2}O{sub 3} and a thin transition layer were identified for the coated samples. The coating thickness increases from 85 to 150 {mu}m with Mg contents in the alloys. The surface morphology becomes more porous and consequently surface roughness tends to increase with plasma electrolytic oxidation treatment and further with Mg content. The increase in magnesium content reduces the formation of {alpha}-Al{sub 2}O{sub 3} and crystalline mullite phases in the coating and decreases microhardness of coating. The Mg concentration is constant throughout the other loose and dense regions of coating though it gradually decreases in the thin inner region. - Research Highlights: Black-Right-Pointing-Pointer The average thickness of PEO coating of Al-Mg alloys increases with Mg content. Black-Right-Pointing-Pointer The addition of Mg reduces and prevents the formation of {alpha}-Al{sub 2}O{sub 3} and mullite. Black-Right-Pointing-Pointer The surface roughness increases with Mg content in the Al-Mg alloys. Black-Right-Pointing-Pointer The hardness values of the coating decreases with the Mg amount in the substrate. Black-Right-Pointing-Pointer The Mg concentration is constant throughout the main regions of coating.

  10. Kinetics of the β-AlFeSi to α-Al(FeMn)Si transformation in Al-Mg-Si alloys

    NARCIS (Netherlands)

    Kuijpers, N.C.W.

    2004-01-01

    Among all the process steps of the production of aluminium extrusion products, the homogenisation of Al-Mg-Si aluminium billets is a very important one, since it gives significant changes in the microstructure of the alloy, leading to an improved extrudability of the material and improved properties

  11. Relationship between microstructure, cytotoxicity and corrosion properties of a Cu-Al-Ni shape memory alloy.

    Science.gov (United States)

    Colić, Miodrag; Rudolf, Rebeka; Stamenković, Dragoslav; Anzel, Ivan; Vucević, Dragana; Jenko, Monika; Lazić, Vojkan; Lojen, Gorazd

    2010-01-01

    Cu-Al-Ni shape memory alloys (SMAs) have been investigated as materials for medical devices, but their biomedical application is still limited. The aim of this work was to compare the microstructure, corrosion and cytotoxicity in vitro of a Cu-Al-Ni SMA. Rapidly solidified (RS) thin ribbons, manufactured via melt spinning, were used for the tests. The control alloy was a permanent mould casting of the same composition, but without shape memory effect. The results show that RS ribbons are significantly more resistant to corrosion compared with the control alloy, as judged by the lesser release of Cu and Ni into the conditioning medium. These results correlate with the finding that RS ribbons were not cytotoxic to L929 mouse fibroblasts and rat thymocytes. In addition, the RS ribbon conditioning medium inhibited cellular proliferation and IL-2 production by activated rat splenocytes to a much lesser extent. The inhibitory effects were almost completely abolished by conditioning the RS ribbons in culture medium for 4 weeks. Microstructural analysis showed that RS ribbons are martensitic, with boron particles as a minor phase. In contrast, the control Cu-Al-Ni alloy had a complex multiphase microstructure. Examination of the alloy surfaces after conditioning by energy dispersive X-ray and Auger electron spectroscopy showed the formation of Cu and Al oxide layers and confirmed that the metals in RS ribbons are less susceptible to oxidation and corrosion compared with the control alloy. In conclusion, these results suggest that rapid solidification significantly improves the corrosion stability and biocompatibility in vitro of Cu-Al-Ni SMA ribbons.

  12. Fabrication and mechanical properties of AlCoNiCrFe high-entropy alloy particle reinforced Cu matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Jian, E-mail: chenjian@xatu.edu.cn [School of Materials Science and Chemical Engineering, Xi' an Technological University, Xi' an, Shaanxi 710021 (China); Niu, Pengyun; Wei, Ting [School of Materials Science and Chemical Engineering, Xi' an Technological University, Xi' an, Shaanxi 710021 (China); Hao, Liang [College of Architecture and Civil Engineering, Xi' an University of Science and Technology, Xi' an 710054 (China); Liu, Yunzi [School of Materials Science and Chemical Engineering, Xi' an Technological University, Xi' an, Shaanxi 710021 (China); Wang, Xianhui, E-mail: xhwang693@xaut.edu.cn [School of Materials Science and Engineering, Xi' an University of Technology, Xi' an, Shaanxi 710048 (China); Peng, Yuli [School of Materials Science and Chemical Engineering, Xi' an Technological University, Xi' an, Shaanxi 710021 (China)

    2015-11-15

    The AlCoNiCrFe high-entropy alloy was prepared by mechanical alloying and the AlCoNiCrFe high-entropy alloy reinforced Cu matrix composites were subsequently fabricated by powder metallurgy. The phase constituents and morphology of the alloying powders were characterized by X-ray diffractometer and scanning electron microscope, the microstructures of the Cu base composites were characterized by scanning electron microscope and transmission electron microscope, and the compression tests were made as well. The results show that the AlCoNiCrFe high-entropy alloy can form after milling for 24 h. During sintering process, no grain growth occurs and no intermetallic phases present in the AlCoNiCrFe high-entropy alloy in the Cu base composite. Compression tests show that the AlCoNiCrFe high-entropy alloy has a better strengthening effect than metallic glasses and the yield strength of the Cu matrix composite reinforced with the AlCoNiCrFe high-entropy alloy is close to the value predicted by the Voigt model based on the equal strain assumption. - Graphical abstract: AlCoNiCrFe HEA has a better strengthening effect than metallic glasses for particulate reinforced metal matrix composites. The yield strength of the Cu base composite reinforced with the AlCoNiCrFe HEA is close to the upper bound calculated by Voigt model. - Highlights: • AlCoNiCrFe high-entropy alloy was prepared by mechanical alloying. • A novel Cu base composite reinforced with AlCoNiCrFe was fabricated. • No grain growth and no intermetallic phase present in AlCoNiCrFe during sintering. • AlCoNiCrFe has a better strengthening effect than metallic glassy in composites.

  13. Initial Oxidation Behavior in Air of TiAl-2Nb and TiAl-8Nb Alloys Produced by Electron Beam Melting

    Science.gov (United States)

    Terner, M.; Biamino, S.; Baudana, G.; Penna, A.; Fino, P.; Pavese, M.; Ugues, D.; Badini, C.

    2015-10-01

    Titanium aluminide alloys are good candidates for structural applications thanks to their low density and good balance of properties up to relatively high temperatures. However, their application is still limited by significant oxidation. Four γ-TiAl alloys with different content of aluminum and niobium were produced by electron beam melting: Ti-45Al-2Cr-2Nb, Ti-48Al-2Cr-2Nb, Ti-45Al-2Cr-8Nb, and Ti-46Al-2Cr-8Nb. The behavior of these alloys in response to oxidation in air during constant heating up to 1000 °C and isothermal oxidation for 10 h at 850 and 950 °C were studied by thermogravimetric analysis. The mass gain due to oxidation of the low Nb-containing alloys was always at least twice that of the high Nb-containing alloys. Both low and high Nb-containing alloys exhibited on their surface oxidation products of the same nature: oxides TiO2 and Al2O3, and nitrides TiN and Ti2AlN. Niobium addition up to 8 at.% did not suppress the growth of rutile and promote the formation of a protective alumina layer. However, it efficiently reduced the formation of rutile, mainly responsible for the mass gain due to oxidation of γ-TiAl alloys and with tendency to spallation.

  14. Grain size and temperature influence on the toughness of a CuAlBe shape memory alloy

    Energy Technology Data Exchange (ETDEWEB)

    Albuquerque, Victor Hugo C. de, E-mail: victor.albuquerque@fe.up.pt [Universidade Federal da Paraiba (UFPB), Departamento de Engenharia Mecanica (DEM), Laboratorio de Solidificacao Rapida LSR, Cidade Universitaria, S/N 58059-900 Joao Pessoa, PB (Brazil); Melo, Tadeu Antonio de A, E-mail: tadeu@lsr.ct.ufpb.br [Universidade Federal da Paraiba (UFPB), Departamento de Engenharia Mecanica (DEM), Laboratorio de Solidificacao Rapida LSR, Cidade Universitaria, S/N 58059-900 Joao Pessoa, PB (Brazil); Gomes, Rodinei M., E-mail: gomes@lsr.ct.ufpb.br [Universidade Federal da Paraiba (UFPB), Departamento de Engenharia Mecanica (DEM), Laboratorio de Solidificacao Rapida LSR, Cidade Universitaria, S/N 58059-900 Joao Pessoa, PB (Brazil); Lima, Severino Jackson G. de, E-mail: jackson@lsr.ct.ufpb.br [Universidade Federal da Paraiba (UFPB), Departamento de Engenharia Mecanica (DEM), Laboratorio de Solidificacao Rapida LSR, Cidade Universitaria, S/N 58059-900 Joao Pessoa, PB (Brazil); Tavares, Joao Manuel R.S., E-mail: tavares@fe.up.pt [Faculdade de Engenharia da Universidade do Porto (FEUP), Departamento de Engenharia Mecanica (DEMec)/Instituto de Engenharia Mecanica e Gestao Industrial INEGI, Rua Dr. Roberto Frias, S/N 4200-465 Porto (Portugal)

    2010-11-25

    Research highlights: {yields} This work evaluated the capacity of a CuAlBe alloy to absorb energy until rupture. {yields} The V-notch Charpy test was adopted at -150, -100, -50, 0, 50, 100 and 150 deg. C. {yields} Charpy tests were complemented by DSC, DSC with optical microscope and by SEM. {yields} First work to analyze the toughness of a CuAlBe alloy based on the Charpy test. {yields} The results are of relevant value to enhance the understanding of the CuAlBe alloy. - Abstract: This work is a study of the influence of grain size and temperature on the toughness of CuAlBe shape memory alloys with (CuAlBeNbNi) and without NbNi (CuAlBe) grain refiner elements. The toughness analysis was based on the V-notch Charpy impact test under temperatures of -150, -100, -50, 0, 50, 100 and 150 deg. C. A statistical analysis of the results led to the conclusion that the toughness of both alloys was influenced by temperature and grain size. The CuAlBeNbNi alloy absorbed higher impact energy than the CuAlBe alloy showing that the refining elements improved the toughness of the alloy. To confirm and complement these findings, the fracture surfaces were evaluated by stereomicroscopy. Smooth homogeneous surfaces and rough heterogonous surfaces were detected for the CuAlBeNbNi and CuAlBe alloys, respectively. Predominately brittle zones were confirmed by scanning electron microscopy in both alloys. Furthermore, to determine the phase transformation temperatures and the associated microstructures, the alloys were assessed by conventional differential scanning calorimetry (DSC) and DSC with optical microscopy.

  15. EFFECTS OF HEAT TREATMENT ON THE MICROSTRUCTURE OF Cu-Zn-Al (RE) SHAPE MEMORY ALLOYS

    Institute of Scientific and Technical Information of China (English)

    N.C.Si; S.C.Sun

    2001-01-01

    The effects of heat treatment on the Cu-Zn-Al shape memory alloys with mixed REwere researched with the help of X-ray diffraction and transmission electron micro-scope (TEM).The results show that the shape memory alloys with martensite can beproduced by adding mixed RE and heat treatment processes holding at 820C -880Cfor 15min,quenching into oil,aging at 150C for 15min,and then holding in waterat 50C for 10min.The alloys have the lowest transformation thermal hysteresis.Among the four experimental heat treatment processes the gradationally quenchingmakes the alloy have the highest transformation temperature and quenching into oilor water at room temperature makes the alloy have the largest thermal hysteresis.Mi-crostructure examination shows that aging at 2000C could destroy the substructuresin lathy martensites in the alloy and form a lot of dislocations,and aging at 250℃could cause the bainite transformation in the alloy.

  16. Exfoliation corrosion susceptibility of 8090 Al-Li alloy examined by electrochemical impedance spectroscopy

    Institute of Scientific and Technical Information of China (English)

    蔡超; 李劲风; 郑子樵; 张昭

    2004-01-01

    The exfoliation corrosion susceptibility and electrochemical impedance spectroscopy(EIS) of rolled and peak-aged 8090 Al-Li alloys in EXCO solution were studied, and the EIS after exfoliation was simulated. Once exfoliation occurs, two capacitive arcs appear in the EIS at high-mediate frequency and mediate-low frequency respective ly. The exfoliation-attacked alloy surface consists of two parts, an original flat alloy surface and a new inter-face exposed to EXCO solution due to the exfoliation. The capacitance corresponding to the new exfoliation inter-face in creases approximately linearly with time at early exfoliation stage, due to the enlargement of the new inter-face. Then it maintains stable, due to the corrosion product covering on the new inter-face. The exfoliation susceptibility can be judged through the average slope of the capacitance vs time curve of the early exfoliation stage. This average slope of the rolled 8090 alloy is much higher than that of the peak-aged 8090 alloy, accordingly the rolled 8090 alloy is more susceptible to exfoliation than the peak-aged 8090 alloy.

  17. Microstructure and Properties of FeAlCrNiMo x High-Entropy Alloys

    Science.gov (United States)

    Li, X. C.; Dou, D.; Zheng, Z. Y.; Li, J. C.

    2016-06-01

    FeAlCrNiMo x high-entropy alloys were prepared. The effect of Mo content on the microstructure and the properties of the alloys were investigated. When the Mo content was 0.1, the alloys were composed of single BCC solid solution; when Mo content reaches 0.25, the alloys were composed of BCC solid solution and ordered B2 solid solution. When Mo content is more than 0.75, some σ phases emerged. The volume fraction of the second phase increases with the increasing Mo content, and the crystal grains became coarsening. The yield strength, fracture strength, and hardness increase with the increasing Mo content and reach 2252, 2612 MPa, and 1006 Hv, respectively. The magnetic transformation undergoes from the ferromagnetism to paramagnetism with the increasing Mo content. The saturation intensity and remnant magnetism are decreased with the increasing Mo content.

  18. Effect of Post-Rolling after ECAP on Superplastic Behavior of Commercial Al-Mg Alloy

    Institute of Scientific and Technical Information of China (English)

    Dong Hyuk Shin; Byung Du Ahn; Hyun Soo; Woo Kyeom Kim; Kyung-Tae Park

    2004-01-01

    A commercial Al-Mg alloy was subjected to equal channel angular pressing of 4 passes with and without postrolling, and the effects of post-rolling on the deformation characteristics of the alloy at 723 K were examined. Post-rolling was found to influence the deformation behavior significantly. The deformation behavior of the alloy processed only by equal channel angular pressing was characterized by (a) localized deformation indicated by severe surface prominence and depression, (b) the strain rate sensitivity of 0.33, and (c) moderate high strain rate superplastic elongations. By contrast, that of the alloy processed by equal channel angular pressing and post-rolling (70 % thickness reduction) was manifested by (a) uniform deformation associated with grain boundary sliding throughout the sample, (b) a sigmoidal behavior showing the strain rate sensitivity of 0.45 at the intermediate strain rates in the logarithmic stress-strain rate curve, and (c) very large high strain rate superplastic elongations.

  19. Microstructure Evolution of Cast Al-Si-Cu Alloys in Solution Treatment

    Institute of Scientific and Technical Information of China (English)

    ZHANG Dingfei; PENG Jian; HUANG Guangiie; ZENG Dingding

    2008-01-01

    To develop a software to predict the evolution of microstructure and the development of mechanical properties during the heat treatment of cast aluminum alloys, we modeled the redistribution of solute during the solution treatment of multicomponent alloys. The predictions of solidification simulation softwareor the results of experiment provided the initial microstructure and solute distribution for simulation of heat treatment, Binary through quinary aluminum alloys with silicon, copper, magnesium, and iron were modeled.The basic model assumed local equilibrium (no undercooling due to nucleation or growth) and computed diffusion in the solid constituents during solidification. The evolution of microstructure during solution treatment was followed by qualitative and quantitative metallography. The results of simulation for the ternary alloy Al-7%Si=3.5%Cu were compared to experimental observation.

  20. Mössbauer and XRD study of Al-Sn linished steel bimetal alloy

    Science.gov (United States)

    Kuzmann, E.; Silva, L. da; Stichleutner, S.; El-Sharif, M.; Homonnay, Z.; Klencsár, Z.; Sziráki, L.; Chisholm, C. U.; Lak, B.

    2016-12-01

    Aluminium alloy free CS1 type steel (0.06 wt% C, 0.45 wt% Mn) and samples of cold roll bonded steel bimetal alloys (MAS15 and MAS16) were fabricated and investigated by X-ray diffraction (XRD), 57Fe conversion electron Mössbauer spectroscopy (CEMS) at room temperature. XRD has revealed only the existence of the alpha iron solid solution (steel) phase in the steel only sample, while identified steel and metallic Al and Sn constituent phases in the bimetallic alloys. 57Fe Mössbauer spectroscopy revealed the presence of 4 % secondary iron-bearing phase attributed mainly to iron oxide/ oxyhydroxides (ferrihydrite) besides the steel matrix on the surface of the steel sample. A significant difference between the occurrences of the secondary phase of differently prepared bimetal alloys found in their 57Fe CEM spectra allowed to identify the main phase of debris as different iron oxide/ oxyhydroxides.

  1. Pressure die cast graphite dispersed Al-Si-Mg alloy matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Pillai, U.T.S. (Regional Research Lab. (CSIR), Trivandrum (India)); Pai, B.C. (Regional Research Lab. (CSIR), Trivandrum (India)); Kelukutty, V.S. (Regional Research Lab. (CSIR), Trivandrum (India)); Satyanarayana, K.G. (Regional Research Lab. (CSIR), Trivandrum (India))

    1993-09-15

    An improvement in casting of aluminium alloy graphite particulate composite synthesized by stir casting is discussed. About 15 wt.% graphite particles were dispersed in Al-Si-Mg (LM 25) alloy by the rheocasting technique. The composite ingots were used as a master alloy and diluted further with LM 25 alloy to obtain a 5 wt.% dispersion of graphite in the matrix. The composite ingots thus processed were subsequently remelted and pressure die cast into plates. Macroscopic and microscopic examination of the plates revealed fewer defects and a fine distribution of particles. The ultimate tensile strength evaluated in this composite was superior (132-136 MPa) to that of gravity die cast (85-95 MPa) composites. The fracture toughness of the composites was in the range 8-10 MPa m[sup 1/2]. (orig.)

  2. Influences of Preparation Conditions and Melt Treatment Procedures on Melt Treatment Performance of Al-5Ti-B and Al-10Sr Master Alloys

    Institute of Scientific and Technical Information of China (English)

    Pengfa FENG; Jinglin TANG; Xinyan JIN; Shuangshou LI; Daben ZENG

    2006-01-01

    The influences of preparation conditions of Al-5Ti-B (as-cast and hot-rolled) and Al-10Sr (as-cast and hotextruded) and melt treatment procedures on the grain refinement and modification performance of A356 alloy are experimentally studied. For the two master alloys, the 50% reduction is sufficient to meet the demands of the efficient grain refinement and modification of A356 alloy. When Al-5Ti-B is introduced into the melt prior to degassing, the grain refinement efficiency of Al-5Ti-B will be greatly increased due to the better dispersity of TiB2 particles. Al-5Ti-B master alloy is less prone to affect the modification effect of Al-10Sr when they are used together.

  3. Helical Shell Structures of Ni-Al Alloy Nanowires and Their Electronic Transport Properties

    Institute of Scientific and Technical Information of China (English)

    ZHANG Xue-Qing; LI Hui; LIEW Kim-Meow; LI Yun-Fang; SUN Feng-Wei

    2007-01-01

    Six kinds of Ni-Al alloy nanowires are optimized by means of simulated annealing. The optimized structures show that the Ni-Al alloy nanowires are helical shell structures that are wound by three atomic strands, which is very similar to the case with pure metallic nanowires. The densities of states (DOS), transmission function T(E), current-voltage (Ⅰ-Ⅴ) curves, and the conductance spectra of these alloy nanowires are also investigated. Our results indicate that the conductance spectra depend on the geometric structure properties and the ingredients of the alloy nanowires. We observe and study the nonlinear contribution to the Ⅰ-Ⅴ characteristics that are due to the quantum size effect and the impurity effect. The addition of Ni atoms decreases the conductance of the Ni-Al alloy nanowire because the doping atom Ni change the electronic band structures and the charge density distribution. The interesting statistical results shed light on the physics of quantum transport at the nano-scale.

  4. Influence of Cumulative Plastic Deformation on Microstructure of the Fe-Al Intermetallic Phase Base Alloy

    Directory of Open Access Journals (Sweden)

    Bednarczyk I.

    2014-10-01

    Full Text Available This article is part of the research on the microstructural phenomena that take place during hot deformation of intermetallic phase-based alloy. The research aims at design an effective thermo - mechanical processing technology for the investigated intermetallic alloy. The iron aluminides FeAl have been among the most widely studied intermetallics because their low cost, low density, good wear resistance, easy of fabrication and resistance to oxidation and corrosion. There advantages create wide prospects for their industrial applications for components of machines working at a high temperature and in corrosive environment. The problem restricting their application is their low plasticity and their brittle cracking susceptibility, hampers their development as construction materials. Consequently, the research of intermetallic-phase-based alloys focuses on improvement their plasticity by hot working proceses. The study addresses the influence of deformation parameters on the structure of an Fe-38% at. Al alloy with Zr, B Mo and C microadditions, using multi – axis deformation simulator. The influence of deformation parameters on microstructure and substructure was determined. It was revealed that application of cumulative plastic deformation method causes intensive reduction of grain size in FeAl phase base alloy.

  5. Characterization of microstructure and properties of AlCuMg alloys

    Directory of Open Access Journals (Sweden)

    Zlatičanin Biljana V.

    2003-01-01

    Full Text Available The effect of magnesium content, in the interval range from 1 mass.% to 5 mass.%, on the microstructure and properties of aluminium - copper magnesium alloys was examined. The as-cast structure was modified by the addition of the AlTi5B1 to give alloys containing 0 to 0.25 mass. % titanium. Using X-ray powder diffraction we established that the tetragonal intermetallic compound Al2Cu and orthorhombic intermetallic compound Al2CuMg are formed across the whole range of magnesium additions. The effect of the magnesium and titanium content on the microstructure was monitored quantitatively. Using automatic image analysis we were able to measure the linear intercept grain size, the secondary dendrite arm spacing (DAS, the size of eutectic cells (Le, as well as the size distribution and volume fractions of the α-solid solution and the eutectic. In alloys containing high magnesium the average values of the DAS and grain size were found to decrease. Also, in alloys containing high magnesium the average values of the eutectic cell length and volume fractions of the eutectic were found to increase. The changes in chemical composition of the alloy cause changes in the structure that are reflected in the Brinell hardness and the compression strength. Compression strength and hardness increase with the content of magnesium and titanium.

  6. Sulphidation behaviour of. beta. -NiAl-. cap alpha. -Cr pseudobinary alloys

    Energy Technology Data Exchange (ETDEWEB)

    Godlewska, E.; Godlewski, K.; Mrowec, S.

    1987-03-01

    The sulphidation behaviour of alloys belonging to the ..beta..-NiAl-..cap alpha..-Cr pseudobinary system was studied at S/sub 2/ pressures P/sub S2/ of 5-2 x 10/sup 3/ Pa and temperatures of 1173 and 1273 K. The alloys contained 0, 4, 10 and 20 at.% Cr and the atomic ratio of nickel to aluminium was always 1 to 1. Kinetic measurements were carried out in a thermogravimetric set-up. The sulphidation rate increased with temperature, S/sub 2/ pressure and chromium concentration in the alloy. The scale morphology and composition for each alloy studied were influenced by the sulphidation parameters. The scales were usually of a multiphase and multilayer nature with varying proportions of Al/sub 2/S/sub 3/, Ni/sub 3/S/sub 2/ and Cr/sub x/S. The innermost part of the scale was always rich in aluminium or aluminium and chromium, the amount of nickel being the highest on the surface. At 1273 K and P/sub S2/ = 5 Pa the scales on chromium-rich alloys consisted of Al/sub 2/S/sub 3/ and Cr/sub x/S only.

  7. Intrinsic fatigue crack growth rates for Al-Li-Cu-Mg alloys in vacuum

    Science.gov (United States)

    Slavik, D. C.; Blankenship, C. P., Jr.; Starke, E. A., Jr.; Gangloff, R. P.

    1993-01-01

    The influences of microstructure and deformation mode on inert environment intrinsic fatigue crack propagation were investigated for Al-Li-Cu-Mg alloys AA2090, AA8090, and X2095 compared to AA2024. The amount of coherent shearable delta-prime (Al3Li) precipitates and extent of localized planar slip deformation were reduced by composition (increased Cu/Li in X2095) and heat treatment (double aging of AA8090). Intrinsic growth rates, obtained at high constant K(max) to minimize crack closure and in vacuum to eliminate any environmental effect, were alloy dependent; da/dN varied up to tenfold based on applied Delta-K or Delta-K/E. When compared based on a crack tip cyclic strain or opening displacement parameter, growth rates were equivalent for all alloys except X2095-T8, which exhibited unique fatigue crack growth resistance. Tortuous fatigue crack profiles and large fracture surface facets were observed for each Al-Li alloy independent of the precipitates present, particularly delta-prime, and the localized slip deformation structure. Reduced fatigue crack propagation rates for X2095 in vacuum are not explained by either residual crack closure or slip reversibility arguments; the origin of apparent slip band facets in a homogeneous slip alloy is unclear.

  8. Effects of the manufacturing process on fracture behaviour of cast TiAl intermetallic alloys

    Directory of Open Access Journals (Sweden)

    A. Brotzu

    2014-01-01

    Full Text Available The γ -TiAl based intermetallic alloys are interesting candidate materials for high-temperature applications with the efforts being directed toward the replacement of Ni-based superalloys. TiAl-based alloys are characterised by a density (3.5-4 g/cm3 which is less than half of that of Ni-based superalloys, and therefore these alloys have attracted broad attention as potential candidate for high-temperature structural applications. Specific composition/microstructure combinations should be attained with the aim of obtaining good mechanical properties while maintaining satisfactory oxidation resistance, creep resistance and high temperature strength for targeted applications. Different casting methods have been used for producing TiAl based alloys. In our experimental work, specimens were produced by means of centrifugal casting. Tests carried out on several samples characterised by different alloy compositions highlighted that solidification shrinkage and solid metal contraction during cooling produce the development of relevant residual stresses that are sufficient to fracture the castings during cooling or to produce a delayed fracture. In this work, crack initiation and growth have been analysed in order to identify the factors causing the very high residual stresses that often produce explosive crack propagation throughout the casting.

  9. Microstructure and Tensile Properties of Wrought Al Alloy 5052 Produced by Rheo-Squeeze Casting

    Science.gov (United States)

    Lü, Shulin; Wu, Shusen; Wan, Li; An, Ping

    2013-06-01

    The semisolid slurry of wrought Al alloy 5052 was prepared by the indirect ultrasonic vibration (IUV) method, in which the horn was vibrated under the outside of the metallic cup containing molten alloy, and then shaped by direct squeeze casting (SC). Spherical primary α-Al particles were uniformly dispersed in the matrix and presented a bimodal distribution of grain sizes. The effects of rheo-squeeze casting (RSC) parameters such as squeeze pressure and solid fraction on the microstructure and tensile properties of the semisolid alloy were investigated. The results indicate that average diameters of the primary α-Al particles decreased with the increase of squeeze pressure, while the tensile properties of the alloy increased. With the increase of solid fraction, the tensile strength increased first and then decreased, but the elongation decreased continuously. The best tensile properties were achieved when the slurry with a solid fraction of 0.17 solidified under 100 MPa. Compared to conventional squeeze casting, RSC process can offer the 5052 alloy better tensile strength and elongation, which were improved by 9.7 pct and 42.4 pct, respectively.

  10. Transient Oxidation of a γ-Ni-28Cr-11Al Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Hu, L; Hovis, D B; Heuer, A H [Case Western

    2012-04-02

    γ-NiCrAl alloys with relatively low Al contents tend to form a layered oxide scale during the early stages of oxidation, rather than an exclusive α-Al2O3 scale, the so-called 'thermally grown oxide' (TGO). A layered oxide scale was established on a model γ-Ni-28Cr-11Al (at.%) alloy after isothermal oxidation for several minutes at 1100 °C. The layered scale consisted of an NiO layer at the oxide/gas interface, an inner Cr2O3 layer, and an α-Al2O3 layer at the oxide/alloy interface. The evolution of such an NiO/Cr2O3/Al2O3 layered structure on this alloy differs from that proposed in earlier work. During heating, a Cr2O3 outer layer and a discontinuous inner layer of Al2O3 initially formed, with metallic Ni particles dispersed between the two layers. A rapid transformation occurred in the scale shortly after the sample reached maximum temperature (1100°C), when two (possibly coupled) phenomena occurred: (i) the inner transition alumina transformed to α-Al2O3, and (ii) Ni particles oxidized to form the outer NiO layer. Subsequently, NiO reacted with Cr2O3 and Al2O3 to form spinel. Continued growth of the oxide scale and development of the TGO was dominated by growth of the inner α-Al2O3 layer.

  11. EFFECT OF MELT OVER-HEATING AND ZIRCONIUM ALLOYING ON THE MORPHOLOGY OF Al9FeNi PHASE AND MECHANICAL PROPERTIES OF 2618 ALLOY

    Institute of Scientific and Technical Information of China (English)

    J.H. Wang; D.Q. Yi

    2002-01-01

    The effect of melt over-heating on the morphology of Al9FeNi phase in 2618 aluminumalloy with high contents of Fe and Ni and 0.22wt.% zirconium has been investigatedby optical microscopy, SEM and TEM. The mechanical properties of 2618 aluminumalloy after hot extrusion and quenching/aging have been tested. The results show:melt over-heating treatment of 2618 alloy with high contents of Fe and Ni at 960° Cled to finer and better-distributed needle-like Al9FeNi phase in cast microstructureand fine Al9FeNi particles after hot extrusion; the grain size of the alloy after hotextrusion could also be refined evidently by alloying of zirconium; the ambient andhigh temperature tensile strength and elongation of 2618 alloy have been apparentlyenhanced due to fine Al9FeNi particles and dispersed Al3Zr as well as fine grain size.

  12. Effect of Nb and alloying elements on interface reaction between high Nb-containing TiAl alloys and ZrO2-based ceramic moulds

    OpenAIRE

    Liang Yang; Wen-bin Kan; You-wei Zhang

    2015-01-01

    In the present study, Ti-45Al-(6, 7, 8)Nb (at%) and Ti-45Al-8Nb-0.5(Mn, Si, Y, B) alloys were prepared by arc melting and casting into ZrO2 (Y2O3 stabilized) ceramic moulds to study the effect of alloying elements Nb and Mn, Si, Y, B on the interfacial reaction between casting TiAl alloys and ceramic moulds by SEM, and the elements' distribution in the interface reaction layer by line scanning. The results showed that with an increase in Nb content, the interfacial reaction weakened and the t...

  13. Microstructural evolution and corrosion behavior of directionally solidified FeCoNiCrAl high entropy alloy

    Directory of Open Access Journals (Sweden)

    Cui Hongbao

    2011-08-01

    Full Text Available The FeCoNiCrAl alloys have many potential applications in the fields of structural materials, but few attempts were made to characterize the directional solidification of high entropy alloys. In the present research, the microstructure and corrosion behavior of FeCoNiCrAl high entropy alloy have been investigated under directional solidification. The results show that with increasing solidification rate, the interface morphology of the alloy evolves from planar to cellular and dendritic. The electrochemical experiment results demonstrate that the corrosion products of both non-directionally and directionally solidified FeCoNiCrAl alloys appear as rectangular blocks in phases which Cr and Fe are enriched, while Al and Ni are depleted, suggesting that Al and Ni are dissolved into the NaCl solution. Comparison of the potentiodynamic polarization behaviors between the two differently solidified FeCoNiCrAl high entropy alloys in a 3.5%NaCl solution shows that the corrosion resistance of directionally solidified FeCoNiCrAl alloy is superior to that of the non-directionally solidified FeCoNiCrAl alloy.

  14. Exfoliation corrosion of 7150 Al alloy with various tempers and its electrochemical impedance spectroscopy in EXCO solution

    Energy Technology Data Exchange (ETDEWEB)

    Li, J.F. [School of Materials Science and Engineering, Central South University, Changsha (China); The Key Laboratory of Nonferrous Metal Materials Science and Engineering, Ministry of Education, Changsha (China); Jia, Z.Q.; Li, C.X. [School of Materials Science and Engineering, Central South University, Changsha (China); Birbilis, N. [Department of Materials Engineering, ARC Centre of Excellence for Design in Light Metals, Monash University, Monash, Victoria (Australia); Cai, C. [School of Chemistry and Chemical Engineering, Ningxia University, Yinchuan (China)

    2009-06-15

    The exfoliation corrosion susceptibility and electrochemical impedance spectroscopy (EIS) of 7150 Al alloys with T6, T73, and RRA (retrogression at 175 C for 3 h) tempers in EXCO solution were investigated. The anodic equilibrium precipitate {eta}(MgZn{sub 2}) is continuous or closely spaced at the grain boundaries in the 7150-T6 Al alloy, resulting in its greatest susceptibility to exfoliation corrosion. The grain boundary {eta} precipitates in the RRA and T73 treated 7150 Al alloys are coarsened and show a clear discontinuous nature; they possess similar exfoliation corrosion sensitivity and their exfoliation corrosion resistance is greatly increased. At the beginning of immersion in EXCO solution, the EIS plot of the 7150 Al alloys is composed of a capacitive arc in the high to medium frequency range and an inductive component in the medium to low frequency range. As immersion time is increased, exfoliation corrosion with different corrosion ratings occurs on the surface of the 7150 Al alloy with various tempers, two capacitive arcs appear in the high to medium and medium to low frequency ranges, respectively. The fitted medium to low frequency capacitance C{sub 2} of 7150-T6 Al alloy, corresponding to the new surface caused by the exfoliation corrosion, is much greater than that of the T73 and RRA treated 7150 Al alloy, which is consistent with the greatest exfoliation corrosion susceptibility of the 7150-T6 Al alloy. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

  15. Al-Mg-Sc-Zr合金的再结晶%Recrystallization of Al-Mg-Sc-Zr Alloys

    Institute of Scientific and Technical Information of China (English)

    张永红; 尹志民; 张杰; 潘青林; 彭志辉

    2002-01-01

    研究了添加微量Sc,Zr的Al-Mg合金的再结晶行为,结果表明:Al-Mg-Sc-Zr合金的再结晶起始温度为400℃,细小、弥散、与基体共格的析出相对位错和亚晶的钉扎作用是合金再结晶温度大幅度提高的主要原因,再结晶形核机制为亚晶聚合机制.%The recrystalization behavior of Al-Mg alloys with Sc and Zr additives was studied.It is found that the recrystallization of the alloy began at 400℃.The main reason of the great increase of recrystallization temperature is attributed to that the dislocations and subgrain boundaries.The recrystallizing nucleation mechanism was the subgrain boundary merging mechanism in the alloy are pinned by ultrafine dispersed coherent precipitates.

  16. Tribological behavior of Ti-6Al-4V and Ti-6Al-7Nb Alloys for Total Hip Prosthesis

    Directory of Open Access Journals (Sweden)

    Mamoun Fellah

    2014-01-01

    Full Text Available The aim of the study is to evaluate the friction and wear behavior of high-strength alloys Ti-6Al-7Nb used in femoral stem and compare it with a Ti-6Al-4V alloy cylindrical bar corresponding to ISO 5832-3 part 3/01-07-199 standard. The tribological behavior was investigated by wear tests, using ball-on-disc and pin-on-disc tribometers. These tests consisted of measuring the weight loss and the friction coefficient of samples. The oscillating friction and wear tests have been carried out in ambient with oscillating tribotester in accordance with standards ISO 7148, ASTM G99-95a, and ASTM G133-95 under different conditions of normal loads (3, 6, and 10 N and sliding speeds (1, 15, and 25 mm·s−1. As counter pairs, a 100Cr6 steel ball with 10 mm in diameter was used. Results show that the two alloys had similar friction and wear performance, although their grain structures and compositions are different. Occurrence of large frictional occurred, is probably caused by formation and periodic, localized fracture of a transfer layer. Higher friction with larger fluctuation and higher wear rate was observed at the higher siding speed. The Ti-6Al-4V wear mechanism transforms from ploughing and peeling off wear at low sliding speed to plastic deformation and adhesive wear.

  17. Thermal Exposure Effects on Properties of Al-Li Alloy Plate Products

    Science.gov (United States)

    Shah, Sandeep; Wells, Douglas; Wagner, John; Babel, Henry

    2002-01-01

    Aluminum-Lithium (AL-Li) alloys offer significant performance benefits for aerospace structural applications due to their higher specific properties compared with conventional aluminum alloys. For example, the application of an Al-Li alloy to the space shuttle external cryogenic fuel tank contributed to the weight savings that enabled successful deployment of International Space Station components. The composition and heat treatment of this alloy were optimized specifically for strength-toughness considerations for an expendable cryogenic tank. Time dependent properties related to reliability, such as thermal stability, fatigue, and corrosion, will be of significant interest when materials are evaluated for a reusable cryotank structure. As most aerospace structural hardware is weight sensitive, a reusable cryotank will be designed to the limits of the materials mechanical properties. Therefore, this effort was designed to establish the effects of thermal exposure on the mechanical properties and microstructure of one relatively production mature alloy and two developmental alloys C458 and L277. Tensile and fracture toughness behavior was evaluated after exposure to temperatures as high as 3oooF for up to IO00 hrs. Microstructural changes were also evaluated to correlate with the observed data trends. The ambient temperature parent metal data showed an increase in strength and reduction in elongation after exposure at lower temperatures. Strength reached a peak with intermediate temperature exposure followed by a decrease at highest exposure temperature. Characterizing the effect of thermal exposure on the properties of Al-Li alloys is important to defining a service limiting temperature, exposure time, and end-of-life properties.

  18. Mechanically alloyed high strength Mg5wt.%Al10.3%wt.Ti4.7%wt.B alloy

    Energy Technology Data Exchange (ETDEWEB)

    Lu, L. [National Univ. of Singapore (Singapore). Dept. of Mechanical and Production Engineering; Froyen, L. [Katholieke Univ. Leuven (Belgium). Dept. of Metallurgy and Materials Engineering

    1999-04-23

    Magnesium is one of the lightest metallic materials. Pure magnesium is, however, not valuable in many applications due to the limitation of its low strength, ductility and corrosion resistance. Therefore, several alloying elements such as Al, Zn and Mn are used to improve mechanical and chemical properties of Mg alloys. The present study focuses on the structural evolution and the mechanical properties of in-situ synthesized high strength magnesium composites using mechanical alloying.

  19. Massive Si Phase and Its Growth Mechanism in Al-Si Casting Alloy

    Institute of Scientific and Technical Information of China (English)

    Hengcheng LIAO; Guoxiong SUN

    2004-01-01

    Optical microscope and scanning electron microscope were used to observe the microstructure of the Al-11.6%Si and Al-11.6%Si-0.4%Mg alloys and the morphology of the massive silicon particles. It is found that the massive silicon phase, observed in the unfully modified alloys with 0.010%Sr, disappears completely in the alloys fully modified with 0.020%Sr. The serrations and reentrant edges shown in the massive silicon particles with the conventional casting indicate that the TPRE mechanism plays an important role in the growth of the massive silicon phase. The ripples and steps suggest that the "lateral microscopic growth" may be another operating mechanism.

  20. Effect of Rare Earth Elements on Anisotropy and Microstructure of Al-Li Alloy 2195 Sheets

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    For the purpose of decreasing the applied limitation resulting from the anisotropic mechanical property of Al-Li alloy 2195, this study employed a complex heat treatment process, involving the pre-tension, thermo-infiltration of the rare earth element Ce, solution treatment, and artificial aging technology. The results indicate that the infiltration of rare earth element Ce benefits the abatement of anisotropy of Al-Li alloy 2195 sheet, in contrast with that of the normal heat treatment process. The gradient of the Vickers-hardness decreases at least 50% through the thickness, and the tensile strength in the rolling direction also increases significantly. If Ce was infiltrated into the alloy under the optimum pre-deformation, the yield strength (σ0.2) increased by 30 MPa while the tensile strength (σb) enhanced by 25 MPa compared to the rare earth free samples. Meanwhile, the fractography illustrated that the fracture surface of the sample became more desirable.