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Sample records for aisi h13 steel

  1. Atomic diffusion in laser surface modified AISI H13 steel

    Aqida, S. N.; Brabazon, D.; Naher, S.

    2013-07-01

    This paper presents a laser surface modification process of AISI H13 steel using 0.09 and 0.4 mm of laser spot sizes with an aim to increase surface hardness and investigate elements diffusion in laser modified surface. A Rofin DC-015 diffusion-cooled CO2 slab laser was used to process AISI H13 steel samples. Samples of 10 mm diameter were sectioned to 100 mm length in order to process a predefined circumferential area. The parameters selected for examination were laser peak power, pulse repetition frequency (PRF), and overlap percentage. The hardness properties were tested at 981 mN force. Metallographic study and energy dispersive X-ray spectroscopy (EDXS) were performed to observe presence of elements and their distribution in the sample surface. Maximum hardness achieved in the modified surface was 1017 HV0.1. Change of elements composition in the modified layer region was detected in the laser modified samples. Diffusion possibly occurred for C, Cr, Cu, Ni, and S elements. The potential found for increase in surface hardness represents an important method to sustain tooling life. The EDXS findings signify understanding of processing parameters effect on the modified surface composition.

  2. Partial substitution of vanadium by niobium in AISI H13 steel

    Itman Filho, A.; Balancin, O.

    1987-01-01

    The aim of this work was to study the tempering resistence in conditions of use of the AISI H13 steel, after partial substitution of vanadium by niobium. Four alloys of this steel were elaborated and in three of them the niobim was added in the contents of 0,2; 0,5 and 1,0%. Metallographic techniques were performed to compare qualitatively the niobium effect in several processing and thermal analisys of the steels. Grain size measurements were made after austenitization of the steels, hardness measurements in prepared samples were made after quenching and tempering, tensile testing at elevated temperature was investigated and yield strength, reduction of area after steel breaking and elongation were calculated. After these studies it was possible to certify that the partial substitution of vanadium by niobium did not alter significantly the basic mechanical properties of the AISI H13. (Author) [pt

  3. Some mechanical properties of borided AISI H13 and 304 steels

    Taktak, Sukru

    2007-01-01

    In the present study, mechanical properties of borides formed on AISI H13 hot work tool and AISI 304 stainless steels have been investigated. Both steels have high chromium content and have a widespread use in the engineering application. Boriding treatment was carried out in slurry salt bath consisting of borax, boric acid, and ferrosilicon at temperature range of 800-950 deg. C for 3, 5, and 7 h. X-ray diffraction analysis of boride layers on the surface of steels revealed various peaks of FeB, Fe 2 B, CrB, and Ni 3 B. Metallographic studies showed that the boride layer has a flat and smooth morphology in the 304 steel while H13 steel was a ragged morphology. The characterization of the boride layer is also carried out by means of the micro-hardness, surface roughness, adhesion, and fracture toughness studies

  4. Influence of the ion nitriding temperature in the wear resistance of AISI H13 tool steel

    Heck, Stenio Cristaldo; Fernandes, Frederico Augusto Pires; Pereira, Ricardo Gomes; Casteletti, Luiz Carlos; Totten, George Edward

    2010-01-01

    The AISI H13 tool steel for hot work is the most used in its category. This steel was developed for injection molds and extrusion of hot metals as well as for conformation in hot presses and hammers. Plasma nitriding can improve significantly the surface properties of these steels, but the treatments conditions, such as temperature, must be optimized. In this work the influence of nitriding treatment temperature on the wear behavior of this steel is investigated. Samples of AISI H13 steel were quenched and tempered and then ion nitrided in the temperatures of 450, 550 and 650 deg C, at 4mbar pressure, during 5 hours. Samples of the treated material were characterized by optical microscopy, Vickers microhardness, x-ray analysis and wear tests. Plasma nitriding formed hard diffusion zones in all the treated samples. White layers were formed in samples treated at 550 deg C and 650 deg C. The treatment temperature of 450 deg C produced the highest hardness. Treatment temperature showed great influence in the diffusion layer thickness. X-ray analysis indicated the formation of the Fe_3N, Fe_4N and CrN phases for all temperatures, but with different concentrations. Nitriding increased significantly the AISI H13 wear resistance. (author)

  5. Toolpath strategy for cutter life improvement in plunge milling of AISI H13 tool steel

    Adesta, E. Y. T.; Avicenna; hilmy, I.; Daud, M. R. H. C.

    2018-01-01

    Machinability of AISI H13 tool steel is a prominent issue since the material has the characteristics of high hardenability, excellent wear resistance, and hot toughness. A method of improving cutter life of AISI H13 tool steel plunge milling by alternating the toolpath and cutting conditions is proposed. Taguchi orthogonal array with L9 (3^4) resolution will be employed with one categorical factor of toolpath strategy (TS) and three numeric factors of cutting speed (Vc), radial depth of cut (ae ), and chip load (fz ). It is expected that there are significant differences for each application of toolpath strategy and each cutting condition factor toward the cutting force and tool wear mechanism of the machining process, and medial axis transform toolpath could provide a better tool life improvement by a reduction of cutting force during machining.

  6. Microstructure and corrosion behaviour of pulsed plasma-nitrided AISI H13 tool steel

    Basso, Rodrigo L.O.; Pastore, Heloise O.; Schmidt, Vanessa; Baumvol, Israel J.R.; Abarca, Silvia A.C.; Souza, Fernando S. de; Spinelli, Almir; Figueroa, Carlos A.; Giacomelli, Cristiano

    2010-01-01

    The effect of pulsed plasma nitriding temperature and time on the pitting corrosion behaviour of AISI H13 tool steel in 0.9% NaCl solutions was investigated by cyclic polarization. The pitting potential (E pit ) was found to be dependent on the composition, microstructure and morphology of the surface layers, whose properties were determined by X-ray diffraction and scanning electron microscopy techniques. The best corrosion protection was observed for samples nitrided at 480 o C and 520 o C. Under such experimental conditions the E pit -values shifted up to 1.25 V in the positive direction.

  7. Modelling of Tool Wear and Residual Stress during Machining of AISI H13 Tool Steel

    Outeiro, José C.; Umbrello, Domenico; Pina, José C.; Rizzuti, Stefania

    2007-05-01

    Residual stresses can enhance or impair the ability of a component to withstand loading conditions in service (fatigue, creep, stress corrosion cracking, etc.), depending on their nature: compressive or tensile, respectively. This poses enormous problems in structural assembly as this affects the structural integrity of the whole part. In addition, tool wear issues are of critical importance in manufacturing since these affect component quality, tool life and machining cost. Therefore, prediction and control of both tool wear and the residual stresses in machining are absolutely necessary. In this work, a two-dimensional Finite Element model using an implicit Lagrangian formulation with an automatic remeshing was applied to simulate the orthogonal cutting process of AISI H13 tool steel. To validate such model the predicted and experimentally measured chip geometry, cutting forces, temperatures, tool wear and residual stresses on the machined affected layers were compared. The proposed FE model allowed us to investigate the influence of tool geometry, cutting regime parameters and tool wear on residual stress distribution in the machined surface and subsurface of AISI H13 tool steel. The obtained results permit to conclude that in order to reduce the magnitude of surface residual stresses, the cutting speed should be increased, the uncut chip thickness (or feed) should be reduced and machining with honed tools having large cutting edge radii produce better results than chamfered tools. Moreover, increasing tool wear increases the magnitude of surface residual stresses.

  8. Modeling of the flow stress for AISI H13 Tool Steel during Hard Machining Processes

    Umbrello, Domenico; Rizzuti, Stefania; Outeiro, José C.; Shivpuri, Rajiv

    2007-04-01

    In general, the flow stress models used in computer simulation of machining processes are a function of effective strain, effective strain rate and temperature developed during the cutting process. However, these models do not adequately describe the material behavior in hard machining, where a range of material hardness between 45 and 60 HRC are used. Thus, depending on the specific material hardness different material models must be used in modeling the cutting process. This paper describes the development of a hardness-based flow stress and fracture models for the AISI H13 tool steel, which can be applied for range of material hardness mentioned above. These models were implemented in a non-isothermal viscoplastic numerical model to simulate the machining process for AISI H13 with various hardness values and applying different cutting regime parameters. Predicted results are validated by comparing them with experimental results found in the literature. They are found to predict reasonably well the cutting forces as well as the change in chip morphology from continuous to segmented chip as the material hardness change.

  9. Modeling of the flow stress for AISI H13 Tool Steel during Hard Machining Processes

    Umbrello, Domenico; Rizzuti, Stefania; Outeiro, Jose C.; Shivpuri, Rajiv

    2007-01-01

    In general, the flow stress models used in computer simulation of machining processes are a function of effective strain, effective strain rate and temperature developed during the cutting process. However, these models do not adequately describe the material behavior in hard machining, where a range of material hardness between 45 and 60 HRC are used. Thus, depending on the specific material hardness different material models must be used in modeling the cutting process. This paper describes the development of a hardness-based flow stress and fracture models for the AISI H13 tool steel, which can be applied for range of material hardness mentioned above. These models were implemented in a non-isothermal viscoplastic numerical model to simulate the machining process for AISI H13 with various hardness values and applying different cutting regime parameters. Predicted results are validated by comparing them with experimental results found in the literature. They are found to predict reasonably well the cutting forces as well as the change in chip morphology from continuous to segmented chip as the material hardness change

  10. The relationship of cutting force with hole quality in drilling process of AISI H13 steel

    Tekaüt İsmail

    2017-01-01

    Full Text Available The harmony of the drilling machine-cutting tool-work piece is very important for producing the machine part with the ideal dimensions. For this purpose in this study, the effect of cutting forces on hole quality (surface roughness, diameter deviation and circular deviation was investigated by 14 mm diameter uncoated and (AlCrN monolayer coated carbide drills for drilling AISI H13 hot work tool steel on vertical machining center. Four different cutting speeds (60, 75, 90 and 108 m / min and three different feed rates (0.15, 0.20 and 0.25 mm / rev were used in the experiments. Cutting forces have been found to be effective in improving hole quality. Better hole quality has obtained with coated drills than uncoated drills in experiments. It has been observed that coated drills have the effect of improving the hole quality due to the operation with less cutting force and better chip evacuation.

  11. Effect of the Ultrasonic Nanocrystalline Surface Modification (UNSM on Bulk and 3D-Printed AISI H13 Tool Steels

    In-Sik Cho

    2017-11-01

    Full Text Available A comparative study of the microstructure, hardness, and tribological properties of two different AISI H13 tool steels—classified as the bulk with no heat treatment steel or the 3D-printed steel—was undertaken. Both samples were subjected to ultrasonic nanocrystalline surface modification (UNSM to further enhance their mechanical properties and improve their tribological behavior. The objective of this study was to compare the mechanical properties and tribological behavior of these tool steels since steel can exhibit a wide variety of mechanical properties depending on different manufacturing processes. The surface hardness of the samples was measured using a micro-Vickers hardness tester. The hardness of the 3D-printed AISI H13 tool steel was found to be much higher than that of the bulk one. The surface morphology of the samples was characterized by electron backscattered diffraction (EBSD in order to analyze the grain size and number of fractions with respect to the misorientation angle. The results revealed that the grain size of the 3D-printed AISI H13 tool steel was less than 0.5 μm, whereas that of the bulk tool steel was greater than 4 μm. The number of fractions of the bulk tool steel was about 0.5 μm at a low misorientation angle, and it decreased gradually with increasing misorientation angle. The low-angle grain boundary (LAGB and high-angle grain boundary (HAGB of the bulk sample were about 21% and 79%, respectively, and those of the 3D-printed sample were about 8% and 92%, respectively. Moreover, the friction and wear behavior of the UNSM-treated AISI H13 tool steel specimen was better than those of the untreated one. This study demonstrated the capability of 3D-printed AISI H13 tool steel to exhibit excellent mechanical and tribological properties for industrial applications.

  12. Surface modification of AISI H13 tool steel by laser cladding with NiTi powder

    Norhafzan, B.; Aqida, S. N.; Chikarakara, E.; Brabazon, D.

    2016-04-01

    This paper presents laser cladding of NiTi powder on AISI H13 tool steel surface for surface properties enhancement. The cladding process was conducted using Rofin DC-015 diffusion-cooled CO2 laser system with wavelength of 10.6 µm. NiTi powder was pre-placed on H13 tool steel surface. The laser beam was focused with a spot size of 90 µm on the sample surface. Laser parameters were set to 1515 and 1138 W peak power, 18 and 24 % duty cycle and 2300-3500 Hz laser pulse repetition frequency. Hardness properties of the modified layer were characterized by Wilson Hardness tester. Metallographic study and chemical composition were conducted using field emission scanning electron microscope and energy-dispersive X-ray spectrometer (EDXS) analysis. Results showed that hardness of NiTi clad layer increased three times that of the substrate material. The EDXS analysis detected NiTi phase presence in the modified layer up to 9.8 wt%. The metallographic study shows high metallurgical bonding between substrate and modified layer. These findings are significant to both increased hardness and erosion resistance of high-wear-resistant components and elongating their lifetime.

  13. Effect of coatings obtanied by sputtering of chromium catode on the corrosion resistance of AISI H13 steel

    Sandoval, A; Peña, D; Piratoba, U

    2013-01-01

    Corrosion resistance of coatings obtained by sputtering a chromium target were evaluated. The films were deposited on substrates of disk-shaped AISI H13 steel. By means of potentiodynamic polarization curves were able to determine the current density vs. potential for the coated and uncoated substrate and the difference in the corrosion potential Ecorr. All samples with coating showed an increase in Ecorr respect to substrate. The electrochemical tests were conducted in an electrolytic solution of 3% NaCl

  14. Microstructure and Mechanical Properties of Laser Clad and Post-cladding Tempered AISI H13 Tool Steel

    Telasang, Gururaj; Dutta Majumdar, Jyotsna; Wasekar, Nitin; Padmanabham, G.; Manna, Indranil

    2015-05-01

    This study reports a detailed investigation of the microstructure and mechanical properties (wear resistance and tensile strength) of hardened and tempered AISI H13 tool steel substrate following laser cladding with AISI H13 tool steel powder in as-clad and after post-cladding conventional bulk isothermal tempering [at 823 K (550 °C) for 2 hours] heat treatment. Laser cladding was carried out on AISI H13 tool steel substrate using a 6 kW continuous wave diode laser coupled with fiber delivering an energy density of 133 J/mm2 and equipped with a co-axial powder feeding nozzle capable of feeding powder at the rate of 13.3 × 10-3 g/mm2. Laser clad zone comprises martensite, retained austenite, and carbides, and measures an average hardness of 600 to 650 VHN. Subsequent isothermal tempering converted the microstructure into one with tempered martensite and uniform dispersion of carbides with a hardness of 550 to 650 VHN. Interestingly, laser cladding introduced residual compressive stress of 670 ± 15 MPa, which reduces to 580 ± 20 MPa following isothermal tempering. Micro-tensile testing with specimens machined from the clad zone across or transverse to cladding direction showed high strength but failure in brittle mode. On the other hand, similar testing with samples sectioned from the clad zone parallel or longitudinal to the direction of laser cladding prior to and after post-cladding tempering recorded lower strength but ductile failure with 4.7 and 8 pct elongation, respectively. Wear resistance of the laser surface clad and post-cladding tempered samples (evaluated by fretting wear testing) registered superior performance as compared to that of conventional hardened and tempered AISI H13 tool steel.

  15. Evaluation of the mechanical properties of Niobium modified cast AISI H 13 hot work tool steel

    Noorian, A.; Kheirandish, Sh.; Saghafian, H.

    2010-01-01

    In this research, the effects of partially replacing of vanadium and molybdenum with niobium on the mechanical properties of AISIH 13 hot-work tool steel have been studied. Cast samples made of the modified new steel were homogenized and austenitized at different conditions, followed by tempering at the specified temperature ranges. Hardness, red hardness, three point bending test and Charpy impact test were carried out to evaluate the mechanical properties together with characterizing the microstructure of the modified steel using scanning electron microscope. The results show that niobium addition modifies the cast structure of Nb-alloyed steel, and increases its maximum hardness. It was found that bending strength; bending strain, impact strength, and red hardness of the modified cast steel are also higher than those of the cast H13 steel, and lower than those of the wrought H13 steel.

  16. Wear and Adhesive Failure of Al2O3 Powder Coating Sprayed onto AISI H13 Tool Steel Substrate

    Amanov, Auezhan; Pyun, Young-Sik

    2016-07-01

    In this study, an alumina (Al2O3) ceramic powder was sprayed onto an AISI H13 hot-work tool steel substrate that was subjected to sanding and ultrasonic nanocrystalline surface modification (UNSM) treatment processes. The significance of the UNSM technique on the adhesive failure of the Al2O3 coating and on the hardness of the substrate was investigated. The adhesive failure of the coating sprayed onto sanded and UNSM-treated substrates was investigated by a micro-scratch tester at an incremental load. It was found, based on the obtained results, that the coating sprayed onto the UNSM-treated substrate exhibited a better resistance to adhesive failure in comparison with that of the coating sprayed onto the sanded substrate. Dry friction and wear property of the coatings sprayed onto the sanded and UNSM-treated substrates were assessed by means of a ball-on-disk tribometer against an AISI 52100 steel ball. It was demonstrated that the UNSM technique controllably improved the adhesive failure of the Al2O3 coating, where the critical load was improved by about 31%. Thus, it is expected that the application of the UNSM technique to an AISI H13 tool steel substrate prior to coating may delay the adhesive failure and improve the sticking between the coating and the substrate thanks to the modified and hardened surface.

  17. The effect of deep cryogenic treatments on the mechanical properties of an AISI H13 steel

    Pérez, Marcos, E-mail: marcosperezrd@gmail.com; Belzunce, Francisco Javier

    2015-01-29

    Cryogenic treatments are considered a good way to reduce the retained austenite content and improve the performance of tool steels. Four different heat treatments, two of which included a deep cryogenic stage, were applied in this study to an H13 tool steel, subsequently determining its mechanical properties by means of tensile, hardness and fracture toughness tests. Furthermore, scanning electron microscopy and X-ray diffraction analysis were performed to gain an insight into the microstructural evolution of these heat treatments during all the stages. It was concluded that the application of a deep cryogenic treatment to H13 steel induces higher thermal stresses and structural defects, producing a dispersed network of fine carbides after the subsequent tempering stages, which were responsible for a significant improvement in the fracture toughness of this steel without modifying other mechanical properties. Although the application of a deep cryogenic treatment reduces the retained austenite content, there is a minimum innate content which cannot be transformed by heat treatment. Nevertheless, this austenite is hence believed to be stable enough and should not transform during the normal service life of forging dies.

  18. The effect of deep cryogenic treatments on the mechanical properties of an AISI H13 steel

    Pérez, Marcos; Belzunce, Francisco Javier

    2015-01-01

    Cryogenic treatments are considered a good way to reduce the retained austenite content and improve the performance of tool steels. Four different heat treatments, two of which included a deep cryogenic stage, were applied in this study to an H13 tool steel, subsequently determining its mechanical properties by means of tensile, hardness and fracture toughness tests. Furthermore, scanning electron microscopy and X-ray diffraction analysis were performed to gain an insight into the microstructural evolution of these heat treatments during all the stages. It was concluded that the application of a deep cryogenic treatment to H13 steel induces higher thermal stresses and structural defects, producing a dispersed network of fine carbides after the subsequent tempering stages, which were responsible for a significant improvement in the fracture toughness of this steel without modifying other mechanical properties. Although the application of a deep cryogenic treatment reduces the retained austenite content, there is a minimum innate content which cannot be transformed by heat treatment. Nevertheless, this austenite is hence believed to be stable enough and should not transform during the normal service life of forging dies

  19. Analysis of the Forces in Micromilling of Hardened AISI H13 Steel with Different Grain Sizes Using the Taguchi Methodology

    Carlos Henrique Lauro

    2014-05-01

    Full Text Available The micromachining process has been applied to the free form and micromolds markets. This has occurred due to the growth in demand for microcomponents. However, micromachining of hardened steels is a challenge due to the reduction in tool life and the increase of the surface roughness when compared with the macromachining process. This paper focused on the analysis of micromilling forces on hardened AISI H13 steel with different grain sizes. Experimental tests were carried out on workpieces with different austenitic grain sizes and a hardness of 46 HRC. Micro-end-mill cutters with a diameter of 0.5 mm and (TiAlN coatings were applied in the milling of workpieces of 11 × 11 mm. The input parameters were two radial depths of cut, two cutting speeds, and two feed rates. The influence of the input parameters on the response cutting force was analyzed using the Taguchi method. Finally, considering the large grain size, the cutting forces in the x-, y-, and z-axes direction were small.

  20. Characterization of an AISI H-13 steel for work in hot; Caracterizacion del acero H-13 AISI para trabajado en caliente

    Godinez, J.; Robles, E. [Instituto Nacional de Investigaciones Nucleares, Departamento de Sintesis y Caracterizacion de Materiales, A.P. 18-1027, 11801 Mexico D.F. (Mexico)

    1998-07-01

    Two materials were acquired which elaborated through secondary refining processes known as electroslag refusing (ESR) and electric arc in vacuum refusing (VAR) were acquired. These materials were thermically treated, for subsequently to determine their mechanical properties in longitudinal and transversal directions with respect to rolling direction, moreover they were characterized through scanning electron microscopy and X-ray diffraction determining microstructure, carbides and non-metallic inclusions. The results of the mechanical essays allowed to evaluate the fracture toughness to this steel by the Barsom and Rolfe method. (Author)

  1. Effect of Heat Treatment on Microstructure and Mechanical Properties of Laser Additively Manufactured AISI H13 Tool Steel

    Chen, ChangJun; Yan, Kai; Qin, Lanlan; Zhang, Min; Wang, Xiaonan; Zou, Tao; Hu, Zengrong

    2017-11-01

    The effect of heat treatment on microstructure and mechanical properties (microhardness, wear resistance and impact toughness) of laser additively manufactured AISI H13 tool steel was systemically investigated. To understand the variation of microstructure and mechanical properties under different heat treatments, the as-deposited samples were treated at 350, 450, 550, 600 and 650 °C/2 h, respectively. Microstructure and phase transformation were investigated through optical microscopy, scanning electron microscope and transmission electron microscope. The mechanical properties were characterized by nanoindentation tests, Charpy tests and high-temperature wear tests. The microstructure of as-deposited samples consisted of martensite, ultrafine carbides and retained austenite. After the tempering treatment, the martensite was converted into tempered martensite and some fine alloy carbides which precipitated in the matrix. When treated at 550 °C, the greatest hardness and nanohardness were 600 HV0.3 and 6119.4 MPa due to many needle-like carbides precipitation. The value of hardness increased firstly and then decreased when increasing the temperature. When tempered temperatures exceeded 550 °C, the carbides became coarse, and martensitic matrix recrystallized at the temperature of 650 °C. The least impact energy was 6.0 J at a temperature of 550 °C. Samples tempered at 550 °C had larger wear volume loss than that of others. Wear resistances of all samples under atmospheric condition at 400 °C showed an oxidation mechanism.

  2. Characterization of an AISI H-13 steel for work in hot

    Godinez, J.; Robles, E.

    1998-01-01

    Two materials were acquired which elaborated through secondary refining processes known as electroslag refusing (ESR) and electric arc in vacuum refusing (VAR) were acquired. These materials were thermically treated, for subsequently to determine their mechanical properties in longitudinal and transversal directions with respect to rolling direction, moreover they were characterized through scanning electron microscopy and X-ray diffraction determining microstructure, carbides and non-metallic inclusions. The results of the mechanical essays allowed to evaluate the fracture toughness to this steel by the Barsom and Rolfe method. (Author)

  3. Experimental investigation and modelling of surface roughness and resultant cutting force in hard turning of AISI H13 Steel

    Boy, M.; Yaşar, N.; Çiftçi, İ.

    2016-11-01

    In recent years, turning of hardened steels has replaced grinding for finishing operations. This process is compared to grinding operations; hard turning has higher material removal rates, the possibility of greater process flexibility, lower equipment costs, and shorter setup time. CBN or ceramic cutting tools are widely used hard part machining. For successful application of hard turning, selection of suitable cutting parameters for a given cutting tool is an important step. For this purpose, an experimental investigation was conducted to determine the effects of cutting tool edge geometry, feed rate and cutting speed on surface roughness and resultant cutting force in hard turning of AISI H13 steel with ceramic cutting tools. Machining experiments were conducted in a CNC lathe based on Taguchi experimental design (L16) in different levels of cutting parameters. In the experiments, a Kistler 9257 B, three cutting force components (Fc, Ff and Fr) piezoelectric dynamometer was used to measure cutting forces. Surface roughness measurements were performed by using a Mahrsurf PS1 device. For statistical analysis, analysis of variance has been performed and mathematical model have been developed for surface roughness and resultant cutting forces. The analysis of variance results showed that the cutting edge geometry, cutting speed and feed rate were the most significant factors on resultant cutting force while the cutting edge geometry and feed rate were the most significant factor for the surface roughness. The regression analysis was applied to predict the outcomes of the experiment. The predicted values and measured values were very close to each other. Afterwards a confirmation tests were performed to make a comparison between the predicted results and the measured results. According to the confirmation test results, measured values are within the 95% confidence interval.

  4. Optimization of Minimum Quantity Lubricant Conditions and Cutting Parameters in Hard Milling of AISI H13 Steel

    The-Vinh Do; Quang-Cherng Hsu

    2016-01-01

    As a successful solution applied to hard machining, the minimum quantity lubricant (MQL) has already been established as an alternative to flood coolant processing. The optimization of MQL parameters and cutting parameters under MQL condition are essential and pressing. The study was divided into two parts. In the first part of this study, the Taguchi method was applied to find the optimal values of MQL condition in the hard milling of AISI H13 with consideration of reduced surface roughness....

  5. Determination of type, magnitude and direction of residual stresses generated in the welding of AISI H-13 steel with the hole drilling method

    Mejia; I; Maldonado, C; Bedolla, A; Velez, M; Medina, A; Bejar, L

    2006-01-01

    AISI H-13 steel is considered to be a highly ultra resistant steel because its resistance to stress surpasses 1380 MPa. This steel is widely used in tools that heavily used, especially under high temperatures, such as: awls, molds for pressing, extrusion dies, extrusion tools from heat impact, tools for producing screws, bolts, rivets and taps, molds for centrifugal smelting, tools for presses with shaped pieces, knives for hot cutting, among others. The weldability of AISI H-13 steel is generally poor, but it is possible if the proper precautions are taken. Cracking is perhaps the factor that most limits the weldability of AISI H-13 steel. The tendency to crack during welding for this type of steel occurs in the base metal and the zone close to the supporting material (cold cracking). The interlayer covering technique is used in the repair, welding and recovery of pieces of high alloy steels in order to avoid cracking and to lower the residual stresses generated by obstructed contraction and martensitic transformation. This work defined the type, magnitude and direction of residual stresses at different distances starting from the center of the welded union on the 25.4 mm thick AISI H-13 steel sheet. The welding was carried out in a test piece with Y-Groove geometry following JIS Z 3158 standard, using the SMAW process and an AISI 312 stainless steel interlayer between the base metal and the supporting metal. The hole-drilling method was used to measure the type, magnitude and direction of residual stresses using extensometric gauge rosette CEA-06-062UM-120 and CEA-06-062RE-120 following the guidelines established by ASTM E 837 standard. Based on the relaxed deformations that were measured, the type, magnitude and direction of residual stresses were determined with the H-DRILL residual stress program for biaxial condition. The results indicate that under these welding conditions the residual strains at different distances from the welded union are from stress and

  6. Improvement of Tribological Performance of AISI H13 Steel by Means of a Self-Lubricated Oxide-Containing Tribo-layer

    Cui, Xianghong; Jin, Yunxue; Chen, Wei; Zhang, Qiuyang; Wang, Shuqi

    2018-03-01

    A self-lubricated oxide-containing tribo-layer was induced to form by continuously adding particles of MoS2, Fe2O3 or their mixtures onto sliding interfaces of AISI H13 and 52100 steels. The artificial tribo-layer was always noticed to form continuously and cover the worn surface (termed as cover-type), whereas the original tribo-layer spontaneously formed with no additive was usually discontinuous and inserted into the substrate (termed as insert-type). Clearly, the cover-type and insert-type tribo-layers exactly corresponded to low and high wear rates, respectively. For the mixed additives of Fe2O3 + MoS2, the protective tribo-layers presented a load-carrying capability and lubricative function, which are attributed to the existence of Fe2O3 and MoS2. Hence, the wear rates and friction coefficients of H13 steel were markedly reduced.

  7. Effect of cryogenic treatment on microstructure, mechanical and wear behaviors of AISI H13 hot work tool steel

    Koneshlou, Mahdi; Meshinchi Asl, Kaveh; Khomamizadeh, Farzad

    2011-01-01

    This paper focuses on the effects of low temperature (subzero) treatments on microstructure and mechanical properties of H13 hot work tool steel. Cryogenic treatment at -72 °C and deep cryogenic treatment at -196 °C were applied and it was found that by applying the subzero treatments, the retained austenite was transformed to martensite. As the temperature was decreased more retained austenite was transformed to martensite and it also led to smaller and more uniform martensite laths distributed in the microstructure. The deep cryogenic treatment also resulted in precipitation of more uniform and very fine carbide particles. The microstructural modification resulted in a significant improvement on the mechanical properties of the H13 tool steel.

  8. Effects of Deep Cryogenic Treatment on the Wear Resistance and Mechanical Properties of AISI H13 Hot-Work Tool Steel

    Çiçek, Adem; Kara, Fuat; Kıvak, Turgay; Ekici, Ergün; Uygur, İlyas

    2015-11-01

    In this study, a number of wear and tensile tests were performed to elucidate the effects of deep cryogenic treatment on the wear behavior and mechanical properties (hardness and tensile strength) of AISI H13 tool steel. In accordance with this purpose, three different heat treatments (conventional heat treatment (CHT), deep cryogenic treatment (DCT), and deep cryogenic treatment and tempering (DCTT)) were applied to tool steel samples. DCT and DCTT samples were held in nitrogen gas at -145 °C for 24 h. Wear tests were conducted on a dry pin-on-disk device using two loads of 60 and 80 N, two sliding velocities of 0.8 and 1 m/s, and a wear distance of 1000 m. All test results showed that DCT improved the adhesive wear resistance and mechanical properties of AISI H13 steel. The formation of small-sized and uniformly distributed carbide particles and the transformation of retained austenite to martensite played an important role in the improvements in the wear resistance and mechanical properties. After cleavage fracture, the surfaces of all samples were characterized by the cracking of primary carbides, while the DCT and DCTT samples displayed microvoid formation by decohesion of the fine carbides precipitated during the cryo-tempering process.

  9. Optimization of Minimum Quantity Lubricant Conditions and Cutting Parameters in Hard Milling of AISI H13 Steel

    The-Vinh Do

    2016-03-01

    Full Text Available As a successful solution applied to hard machining, the minimum quantity lubricant (MQL has already been established as an alternative to flood coolant processing. The optimization of MQL parameters and cutting parameters under MQL condition are essential and pressing. The study was divided into two parts. In the first part of this study, the Taguchi method was applied to find the optimal values of MQL condition in the hard milling of AISI H13 with consideration of reduced surface roughness. The L9 orthogonal array, the signal-to-noise (S/N ratio and analysis of variance (ANOVA were employed to analyze the effect of the performance characteristics of MQL parameters (i.e., cutting fluid type, pressure, and fluid flow on good surface finish. In the results section, lubricant and pressure of MQL condition are determined to be the most influential factors which give a statistically significant effect on machined surfaces. A verifiable experiment was conducted to demonstrate the reliability of the results. In the second section, the optimized MQL parameters were applied in a series of experiments to find out cutting parameters of hard milling. The Taguchi method was also used to optimize the cutting parameters in order to obtain the best surface roughness. The design of the experiment (DOE was implemented by using the L27 orthogonal array. Based on an analysis of the signal-to-noise response and ANOVA, the optimal values of cutting parameters (i.e., cutting speed, feed rate, depth-of-cut and hardness of workpiece were introduced. The results of the present work indicate feed rate is the factor having the most effect on surface roughness.

  10. Laser surface modification of Yttria Stabilized Zirconia (YSZ) thermal barrier coating on AISI H13 tool steel substrate

    Reza, M. S.; Aqida, S. N.; Ismail, I.

    2018-03-01

    This paper presents laser surface modification of plasma sprayed yttria stabilized zirconia (YSZ) coating to seal porosity defect. Laser surface modification on plasma sprayed YSZ was conducted using 300W JK300HPS Nd: YAG laser at different operating parameters. Parameters varied were laser power and pulse frequency with constant residence time. The coating thickness was measured using IM7000 inverted optical microscope and surface roughness was analysed using two-dimensional Mitutoyo Surface Roughness Tester. Surface roughness of laser surface modification of YSZ H-13 tool steel decreased significantly with increasing laser power and decreasing pulse frequency. The re-melted YSZ coating showed higher hardness properties compared to as-sprayed coating surface. These findings were significant to enhance thermal barrier coating surface integrity for dies in semi-solid processing.

  11. Comparison of surface roughness and chip characteristics obtained under different modes of lubrication during hard turning of AISI H13 tool work steel.

    Raj, Anil; Wins, K. Leo Dev; Varadarajan, A. S.

    2016-09-01

    Surface roughness is one of the important parameters, which not only affects the service life of a component but also serves as a good index of machinability. Near Dry Machining, methods (NDM) are considered as sustainable alternative for workshops trying to bring down their dependence on cutting fluids and the hazards associated with their indiscriminate usage. The present work presents a comparison of the surface roughness and chip characteristics during hard turning of AISI H13 tool work steel using hard metal inserts under two popular NDM techniques namely the minimal fluid application and the Minimum Quantity Lubrication technique(MQL) using an experiment designed based on Taguchi's techniques. The statistical method of analysis of variance (ANOVA) was used to determine the relative significance of input parameters consisting of cutting speed, feed and depth of cut on the attainable surface finish and the chip characteristics. It was observed that the performance during minimal fluid application was better than that during MQL application.

  12. An experimental analysis of process parameters to manufacture micro-channels in AISI H13 tempered steel by laser micro-milling

    Teixidor, D.; Ferrer, I.; Ciurana, J.

    2012-04-01

    This paper reports the characterization of laser machining (milling) process to manufacture micro-channels in order to understand the incidence of process parameters on the final features. Selection of process operational parameters is highly critical for successful laser micromachining. A set of designed experiments is carried out in a pulsed Nd:YAG laser system using AISI H13 hardened tool steel as work material. Several micro-channels have been manufactured as micro-mold cavities varying parameters such as scanning speed (SS), pulse intensity (PI) and pulse frequency (PF). Results are obtained by evaluating the dimensions and the surface finish of the micro-channel. The dimensions and shape of the micro-channels produced with laser-micro-milling process exhibit variations. In general the use of low scanning speeds increases the quality of the feature in both surface finishing and dimensional.

  13. Electrochemical and wear behavior of niobium-vanadium carbide coatings produced on AISI H13 tool steel through thermo-reactive deposition/diffusion

    Castillejo Nieto, Fabio Enrique; Olaya Flores, Jhon Jairo; Alfonso Orjuela, Jose Edgar

    2016-01-01

    We deposited of niobium-vanadium carbide coatings on tool steel AISI H13 using the thermo-reactive substrates deposition/diffusion (TRD) technique. The carbides were obtained using salt baths composed of molten borax, ferroniobium, vanadium and aluminum, by heating this mixture at 1020°C for 4 hours. The coatings were characterized morphologically via electron microscopy scanning (SEM), the chemical surface composition was determined through X-ray photoelectron spectroscopy (XPS) and energy dispersive X-ray spectroscopy (EDX); the crystal structure was analyzed using x-ray diffraction (XRD), the mechanical properties of the coatings were evaluated using nano-indentation, The tribological properties of the coatings obtained were determined using a Pin-on-disk tribometer and the electrochemical behavior was studied through potentiodynamic polarization curves and electrochemical impedance spectroscopy (EIS). The results showed that the hardness of the coated steel increased four times with respect to uncoated steel, and the electrochemical test established that the corrosion current is lower by one order of magnitude for coated steel

  14. Effect of Energy Input on the Characteristic of AISI H13 and D2 Tool Steels Deposited by a Directed Energy Deposition Process

    Park, Jun Seok; Park, Joo Hyun; Lee, Min-Gyu; Sung, Ji Hyun; Cha, Kyoung Je; Kim, Da Hye

    2016-05-01

    Among the many additive manufacturing technologies, the directed energy deposition (DED) process has attracted significant attention because of the application of metal products. Metal deposited by the DED process has different properties than wrought metal because of the rapid solidification rate, the high thermal gradient between the deposited metal and substrate, etc. Additionally, many operating parameters, such as laser power, beam diameter, traverse speed, and powder mass flow rate, must be considered since the characteristics of the deposited metal are affected by the operating parameters. In the present study, the effect of energy input on the characteristics of H13 and D2 steels deposited by a direct metal tooling process based on the DED process was investigated. In particular, we report that the hardness of the deposited H13 and D2 steels decreased with increasing energy input, which we discuss by considering microstructural observations and thermodynamics.

  15. Thermally-Induced Crack Evaluation in H13 Tool Steel

    Hassan Abdulrssoul Abdulhadi

    2017-11-01

    Full Text Available This study reported the effect of thermal wear on cylindrical tool steel (AISI H13 under aluminum die-casting conditions. The AISIH13 steels were immersed in the molten aluminum alloy at 700 °C before water-quenching at room temperature. The process involved an alternating heating and cooling of each sample for a period of 24 s. The design of the immersion test apparatus stylistically simulated aluminum alloy dies casting conditions. The testing phase was performed at 1850, 3000, and 5000 cycles. The samples were subjected to visual inspection after each phase of testing, before being examined for metallographic studies, surface crack measurement, and hardness characteristics. Furthermore, the samples were segmented and examined under optical and Scanning Electron Microscopy (SEM. The areas around the crack zones were additionally examined under Energy Dispersive X-ray Spectroscopy (EDXS. The crack’s maximum length and Vickers hardness profiles were obtained; and from the metallographic study, an increase in the number of cycles during the testing phase resulted in an increase in the surface crack formation; suggesting an increase in the thermal stress at higher cycle numbers. The crack length of Region I (spherically shaped was about 47 to 127 µm, with a high oxygen content that was analyzed within 140 µm from the surface of the sample. At 700 °C, there is a formation of aluminum oxides, which was in contact with the surface of the H13 sample. These stresses propagate the thermal wear crack length into the tool material of spherically shaped Region I and cylindrically shape Region II, while hardness parameters presented a different observation. The crack length of Region I was about 32% higher than the crack length of Region II.

  16. Mechanism of improvement on strength and toughness of H13 die steel by nitrogen

    Li, Jing-Yuan; Chen, Yu-Lai; Huo, Jian-Hua

    2015-01-01

    The mechanism of nitrogen addition to AISI H13 die steel is proposed and supported using thermodynamic calculations in addition to observed changes in precipitate, microstructure, crystal structure, and macroproperties. The results indicate that the average impact toughness ak of the novel nitrogen H13 steel is maximally 17.6 J cm −2 and minimally 13.4 J cm −2 . These values result in die steel that reaches premium grade and approximate the superior grade as specified in NADCA#207-2003, additionally the hardness is improved 3–5HRC. Experimental findings indicate that the residual V(C,N) particles undissolved during nitrogen H13 steel austenitizing by quenching helps to suppress growth of original austenitic crystal grains, this in turn results in finer martensitic structures after quenching. In the subsequent tempering process all N atoms are dissolved in the solid state matrix a result of C atoms displacing N atoms in V(C,N). Solid dissolution of N atoms produces a distorted lattice of Fe matrix which results in an increase in the hardness of the steel. Additionally this displacement reaction is important for slow growth of secondary particles in nitrogen H13 steel during the tempering process which helps to increase impact toughness compared to its nitrogen-free counterpart given the same condition of heat-treatment

  17. Designing Pulse Laser Surface Modification of H13 Steel Using Response Surface Method

    Aqida, S. N.; Brabazon, D.; Naher, S.

    2011-01-01

    This paper presents a design of experiment (DOE) for laser surface modification process of AISI H13 tool steel in achieving the maximum hardness and minimum surface roughness at a range of modified layer depth. A Rofin DC-015 diffusion-cooled CO2 slab laser was used to process AISI H13 tool steel samples. Samples of 10 mm diameter were sectioned to 100 mm length in order to process a predefined circumferential area. The parameters selected for examination were laser peak power, overlap percentage and pulse repetition frequency (PRF). The response surface method with Box-Behnken design approach in Design Expert 7 software was used to design the H13 laser surface modification process. Metallographic study and image analysis were done to measure the modified layer depth. The modified surface roughness was measured using two-dimensional surface profilometer. The correlation of the three laser processing parameters and the modified surface properties was specified by plotting three-dimensional graph. The hardness properties were tested at 981 mN force. From metallographic study, the laser modified surface depth was between 37 μm and 150 μm. The average surface roughness recorded from the 2D profilometry was at a minimum value of 1.8 μm. The maximum hardness achieved was between 728 and 905 HV0.1. These findings are significant to modern development of hard coatings for wear resistant applications.

  18. An investigation of improved strength and toughness of ausformed H13 steel

    Cha, Yong Chul; Yoon, Han Sang

    1986-01-01

    The effect of ausforming for AISI H13 steel was studied. Plastic deformation of metastable austenite increased the hardness and strength of the subsequently formed martensite. The increases in yield and tensile strength were proportional to the degree of austenite deformation without sacrifice of toughness, and large deformation (60%) resulted in significant increase in impact value. Furthermore, temper resistance up to 500 deg C, that is, consequent improvement in elevated-temperature strength property was demonstrated. These results can be interpreted as being attributed to the formation of cellular substructures which were fixed by alloy carbides. (Author)

  19. Conversion electron Moessbauer spectroscopy of plasma immersion ion implanted H13 tool steel

    Terwagne, G.; Hutchings, R.

    1994-01-01

    Conversion electron Moessbauer spectroscopy (CEMS) has been used to investigate nitride formation in AISI-H13 tool steel after treatment by plasma immersion ion implantation (PI 3 ) at 350 C. With only slight variation in the plasma conditions, it is possible to influence the kinetics of nitride precipitation so as to obtain nitrogen concentrations that range from those associated with ε-Fe 2 N through ε-Fe 3 N to γ'-Fe 4 N. The CEMS results enable a more definite identification of the nitrides than that obtained by glancing-angle X-ray diffraction and nuclear reaction analysis alone. (orig.)

  20. Conversion electron Mössbauer spectroscopy of plasma immersion ion implanted H13 tool steel

    Terwagne, G.; Collins, G. A.; Hutchings, R.

    1994-12-01

    Conversion electron Mössbauer spectroscopy (CEMS) has been used to investigate nitride formation in AISI-H13 tool steel after treatment by plasma immersion ion implantation (PI3) at 350 °C. With only slight variation in the plasma conditions, it is possible to influence the kinetics of nitride precipitation so as to obtain nitrogen concentrations that range from those associated with ɛ-Fe2N through ɛ-Fe3N to γ'-Fe4N. The CEMS results enable a more definite identification of the nitrides than that obtained by glancing-angle X-ray diffraction and nuclear reaction analysis alone.

  1. Laser Surface Modification of H13 Die Steel using Different Laser Spot Sizes

    Aqida, S. N.; Naher, S.; Brabazon, D.

    2011-05-01

    This paper presents a laser surface modification process of AISI H13 tool steel using three sizes of laser spot with an aim to achieve reduced grain size and surface roughness. A Rofin DC-015 diffusion-cooled CO2 slab laser was used to process AISI H13 tool steel samples. Samples of 10 mm diameter were sectioned to 100 mm length in order to process a predefined circumferential area. The parameters selected for examination were laser peak power, overlap percentage and pulse repetition frequency (PRF). Metallographic study and image analysis were done to measure the grain size and the modified surface roughness was measured using two-dimensional surface profilometer. From metallographic study, the smallest grain sizes measured by laser modified surface were between 0.51 μm and 2.54 μm. The minimum surface roughness, Ra, recorded was 3.0 μm. This surface roughness of the modified die steel is similar to the surface quality of cast products. The grain size correlation with hardness followed the findings correlate with Hall-Petch relationship. The potential found for increase in surface hardness represents an important method to sustain tooling life.

  2. An investigation of phase transformation and crystallinity in laser surface modified H13 steel

    Aqida, S. N.; Brabazon, D.; Naher, S.

    2013-03-01

    This paper presents a laser surface modification process of AISI H13 tool steel using 0.09, 0.2 and 0.4 mm size of laser spot with an aim to increase hardness properties. A Rofin DC-015 diffusion-cooled CO2 slab laser was used to process AISI H13 tool steel samples. Samples of 10 mm diameter were sectioned to 100 mm length in order to process a predefined circumferential area. The parameters selected for examination were laser peak power, overlap percentage and pulse repetition frequency (PRF). X-ray diffraction analysis (XRD) was conducted to measure crystallinity of the laser-modified surface. X-ray diffraction patterns of the samples were recorded using a Bruker D8 XRD system with Cu K α ( λ=1.5405 Å) radiation. The diffraction patterns were recorded in the 2 θ range of 20 to 80°. The hardness properties were tested at 981 mN force. The laser-modified surface exhibited reduced crystallinity compared to the un-processed samples. The presence of martensitic phase was detected in the samples processed using 0.4 mm spot size. Though there was reduced crystallinity, a high hardness was measured in the laser-modified surface. Hardness was increased more than 2.5 times compared to the as-received samples. These findings reveal the phase source of the hardening mechanism and grain composition in the laser-modified surface.

  3. Cutting Temperature Investigation of AISI H13 in High Speed End Milling

    Muhammad Riza

    2016-10-01

    Full Text Available Heat produced at the tool-chip interface during high speed milling operations have been known as a significant factor that affect to tool life and workpiece geometry or properties. This paper aims to investigate cutting temperature behaviours of AISI H13 (48 HRC under high speed machining circumstances during pocketing. The experiments were conducted on CNC vertical machining centre by using PVD coated carbide insert. Milling processes were done at cutting speeds 150, 200 and 250 m/min and feed rate were 0.05, 0.1 and 0.15 mm/tooth. Depths of cut applied were 0.1, 0.15 and 0.2 mm. Tool path method applied in this experiment was contour in. Results presented in this paper indicate that by increasing cutting speed the cutting temperature is lower than low cutting speed. However, by decreasing feed rate leads to cutting temperature low. Cutting temperature phenomena at the corner of pocket milling were also investigated. The phenomena showed that cutting temperature tends to decrease a moment when cutter comes to the corner of pocket and turning point of tool path and increase extremely a moment before leaving the corner and turning point.

  4. Modeling the Spray Forming of H13 Steel Tooling

    Lin, Yaojun; McHugh, Kevin M.; Zhou, Yizhang; Lavernia, Enrique J.

    2007-07-01

    On the basis of a numerical model, the temperature and liquid fraction of spray-formed H13 tool steel are calculated as a function of time. Results show that a preheated substrate at the appropriate temperature can lead to very low porosity by increasing the liquid fraction in the deposited steel. The calculated cooling rate can lead to a microstructure consisting of martensite, lower bainite, retained austenite, and proeutectoid carbides in as-spray-formed material. In the temperature range between the solidus and liquidus temperatures, the calculated temperature of the spray-formed material increases with increasing substrate preheat temperature, resulting in a very low porosity by increasing the liquid fraction of the deposited steel. In the temperature region where austenite decomposition occurs, the substrate preheat temperature has a negligible influence on the cooling rate of the spray-formed material. On the basis of the calculated results, it is possible to generate sufficient liquid fraction during spray forming by using a high growth rate of the deposit without preheating the substrate, and the growth rate of the deposit has almost no influence on the cooling rate in the temperature region of austenite decomposition.

  5. Cyclic oxidation of stainless steel ferritic AISI 409, AISI 439 and AISI 441

    Salgado, Maria de Fatima; Santos, Diego Machado dos; Oliveira, Givanilson Brito de; Lins, Vanessa de Freitas Cunha

    2014-01-01

    Stainless steels have many industrial applications. The cyclic oxidation of ferritic stainless steels technical and scientific importance presents, because they are less susceptible to peeling the austenitic alloys. For the purpose of investigating the behavior of these steels under thermal cycling, cyclic oxidation of AISI 409, AISI 441 and AISI 439 was carried out in a tubular furnace under two different conditions: oxidation by dipping the steel in the synthetic condensate for 10h and without oxidation immersion in the condensate, for up to 1500h at 300° C temperature. Using techniques: SEM, EDS and XRD revealed a microstructure with increased oxidation in the samples were immersed in the condensate. The oxide film remained intact during oxidation for steels 439 and 441 409 The Steel immersed in the condensate was rupture of the film after the 20th cycle of oxidation. The chemical characterization of the films allowed the identification of elements: Chromium, Iron, Aluminium and Silicon To a great extent, Cr_2O_3. (author)

  6. Cyclic oxidation of stainless steel ferritic AISI 409, AISI 439 and AISI 441; Oxidacao ciclica dos acos inoxidaveis ferriticos AISI 409, AISI 439 e AISI 441

    Salgado, Maria de Fatima; Santos, Diego Machado dos; Oliveira, Givanilson Brito de, E-mail: fatima.salgado@pq.cnpq.br [Universidade Estadual do Maranhao (CESC/UEMA), Caxias, MA (Brazil). Centro de Estudos Superiores; Rodrigues, Samara Clotildes Saraiva; Brandim, Ayrton de Sa [Instituto Federal do Piaui (PPGEM/IFPI), PI (Brazil); Lins, Vanessa de Freitas Cunha [Universidade Federal de Minas Gerais (IFMG), MG (Brazil)

    2014-07-01

    Stainless steels have many industrial applications. The cyclic oxidation of ferritic stainless steels technical and scientific importance presents, because they are less susceptible to peeling the austenitic alloys. For the purpose of investigating the behavior of these steels under thermal cycling, cyclic oxidation of AISI 409, AISI 441 and AISI 439 was carried out in a tubular furnace under two different conditions: oxidation by dipping the steel in the synthetic condensate for 10h and without oxidation immersion in the condensate, for up to 1500h at 300° C temperature. Using techniques: SEM, EDS and XRD revealed a microstructure with increased oxidation in the samples were immersed in the condensate. The oxide film remained intact during oxidation for steels 439 and 441 409 The Steel immersed in the condensate was rupture of the film after the 20th cycle of oxidation. The chemical characterization of the films allowed the identification of elements: Chromium, Iron, Aluminium and Silicon To a great extent, Cr{sub 2}O{sub 3}. (author)

  7. Effects of heat treatment on mechanical properties of h13 steel

    Guanghua, Yan; Xinmin, Huang; Yanqing, Wang; Xingguo, Qin; Ming, Yang; Zuoming, Chu; Kang, Jin

    2010-12-01

    Heat treatment on the mechanical properties of H13 hot working die steel for die casting is discussed. The H13 steel for die casting was treated by different temperatures of vacuum quenching, tempering, and secondary tempering to investigate its mechanical properties. Strength, plasticity, hardness, and impact toughness of the H13 hot working die steel for die casting were measured. Microstructure, grain size, and carbide particle size after heat treatment have a great impact on the mechanical properties of H13 hot working die steel for die casting. The microstructure of the H13 was analyzed by scanning electron microscopy (SEM) and by a metallographic microscope. It is found that H13 exhibits excellent mechanical properties after vacuum quenching at 1050°C and twice tempering at 600°C.

  8. Characterization of AISI 4140 borided steels

    Campos-Silva, I.; Ortiz-Dominguez, M.; Lopez-Perrusquia, N.; Meneses-Amador, A.; Escobar-Galindo, R.; Martinez-Trinidad, J.

    2010-01-01

    The present study characterizes the surface of AISI 4140 steels exposed to the paste-boriding process. The formation of Fe 2 B hard coatings was obtained in the temperature range 1123-1273 K with different exposure times, using a 4 mm thick layer of boron carbide paste over the material surface. First, the growth kinetics of boride layers at the surface of AISI 4140 steels was evaluated. Second, the presence and distribution of alloying elements on the Fe 2 B phase was measured using the Glow Discharge Optical Emission Spectrometry (GDOES) technique. Further, thermal residual stresses produced on the borided phase were evaluated by X-ray diffraction (XRD) analysis. The fracture toughness of the iron boride layer of the AISI 4140 borided steels was estimated using a Vickers microindentation induced-fracture testing at a constant distance of 25 μm from the surface. The force criterion of fracture toughness was determined from the extent of brittle cracks, both parallel and perpendicular to the surface, originating at the tips of an indenter impression. The fracture toughness values obtained by the Palmqvist crack model are expressed in the form K C (π/2) > K C > K C (0) for the different applied loads and experimental parameters of the boriding process.

  9. Characterization of AISI 4140 borided steels

    Campos-Silva, I.; Ortiz-Domínguez, M.; López-Perrusquia, N.; Meneses-Amador, A.; Escobar-Galindo, R.; Martínez-Trinidad, J.

    2010-02-01

    The present study characterizes the surface of AISI 4140 steels exposed to the paste-boriding process. The formation of Fe 2B hard coatings was obtained in the temperature range 1123-1273 K with different exposure times, using a 4 mm thick layer of boron carbide paste over the material surface. First, the growth kinetics of boride layers at the surface of AISI 4140 steels was evaluated. Second, the presence and distribution of alloying elements on the Fe 2B phase was measured using the Glow Discharge Optical Emission Spectrometry (GDOES) technique. Further, thermal residual stresses produced on the borided phase were evaluated by X-ray diffraction (XRD) analysis. The fracture toughness of the iron boride layer of the AISI 4140 borided steels was estimated using a Vickers microindentation induced-fracture testing at a constant distance of 25 μm from the surface. The force criterion of fracture toughness was determined from the extent of brittle cracks, both parallel and perpendicular to the surface, originating at the tips of an indenter impression. The fracture toughness values obtained by the Palmqvist crack model are expressed in the form KC( π/2) > KC > KC(0) for the different applied loads and experimental parameters of the boriding process.

  10. Characterization of AISI 4140 borided steels

    Campos-Silva, I., E-mail: icampos@ipn.mx [Instituto Politecnico Nacional, Grupo Ingenieria de Superficies, SEPI-ESIME U.P. Adolfo Lopez Mateos, Zacatenco, Mexico D.F., 07738 (Mexico); Ortiz-Dominguez, M.; Lopez-Perrusquia, N.; Meneses-Amador, A. [Instituto Politecnico Nacional, Grupo Ingenieria de Superficies, SEPI-ESIME U.P. Adolfo Lopez Mateos, Zacatenco, Mexico D.F., 07738 (Mexico); Escobar-Galindo, R. [Instituto de Ciencia de Materiales de Madrid (CSIC), E-28049 Cantoblanco, Madrid (Spain); Martinez-Trinidad, J. [Instituto Politecnico Nacional, Grupo Ingenieria de Superficies, SEPI-ESIME U.P. Adolfo Lopez Mateos, Zacatenco, Mexico D.F., 07738 (Mexico)

    2010-02-01

    The present study characterizes the surface of AISI 4140 steels exposed to the paste-boriding process. The formation of Fe{sub 2}B hard coatings was obtained in the temperature range 1123-1273 K with different exposure times, using a 4 mm thick layer of boron carbide paste over the material surface. First, the growth kinetics of boride layers at the surface of AISI 4140 steels was evaluated. Second, the presence and distribution of alloying elements on the Fe{sub 2}B phase was measured using the Glow Discharge Optical Emission Spectrometry (GDOES) technique. Further, thermal residual stresses produced on the borided phase were evaluated by X-ray diffraction (XRD) analysis. The fracture toughness of the iron boride layer of the AISI 4140 borided steels was estimated using a Vickers microindentation induced-fracture testing at a constant distance of 25 {mu}m from the surface. The force criterion of fracture toughness was determined from the extent of brittle cracks, both parallel and perpendicular to the surface, originating at the tips of an indenter impression. The fracture toughness values obtained by the Palmqvist crack model are expressed in the form K{sub C}({pi}/2) > K{sub C} > K{sub C}(0) for the different applied loads and experimental parameters of the boriding process.

  11. Low temperature plasma carburizing of AISI 316L austenitic stainless steel and AISI F51 duplex stainless steel

    Pinedo,Carlos Eduardo; Tschiptschin,André Paulo

    2013-01-01

    In this work an austenitic AISI 316L and a duplex AISI F51 (EN 1.4462) stainless steel were DC-Plasma carburized at 480ºC, using CH4 as carbon carrier gas. For the austenitic AISI 316L stainless steel, low temperature plasma carburizing induced a strong carbon supersaturation in the austenitic lattice and the formation of carbon expanded austenite (γC) without any precipitation of carbides. The hardness of the carburized AISI 316L steel reached a maximum of 1000 HV due to ∼13 at% c...

  12. Low temperature plasma carburizing of AISI 316L austenitic stainless steel and AISI F51 duplex stainless steel

    Pinedo, Carlos Eduardo; Tschiptschin, André Paulo

    2013-01-01

    In this work an austenitic AISI 316L and a duplex AISI F51 (EN 1.4462) stainless steel were DC-Plasma carburized at 480ºC, using CH4 as carbon carrier gas. For the austenitic AISI 316L stainless steel, low temperature plasma carburizing induced a strong carbon supersaturation in the austenitic lattice and the formation of carbon expanded austenite (γC) without any precipitation of carbides. The hardness of the carburized AISI 316L steel reached a maximum of 1000 HV due to ∼13 at% carbon super...

  13. Comparative study of high temperature oxidation behaviour in AISI 304 and AISI 439 stainless steels

    Antônio Claret Soares Sabioni

    2003-06-01

    Full Text Available This work deals with a comparison of high temperature oxidation behaviour in AISI 304 austenitic and AISI 439 ferritic stainless steels. The oxidation experiments were performed between 850 and 950 °C, in oxygen and Ar (100 vpm H2. In most cases, it was formed a Cr2O3 protective scale, whose growth kinetics follows a parabolic law. The exception was for the the AISI 304 steel, at 950 °C, in oxygen atmosphere, which forms an iron oxide external layer. The oxidation resistance of the AISI 439 does not depend on the atmosphere. The AISI 304 has the same oxidation resistance in both atmospheres, at 850 °C, but at higher temperatures, its oxidation rate strongly increases in oxygen atmosphere. Concerning the performance of these steels under oxidation, our results show that the AISI 439 steel has higher oxidation resistance in oxidizing atmosphere, above 850 °C, while, in low pO2 atmosphere, the AISI 304 steel has higher oxidation resistance than the AISI 439, in all the temperature range investigated.

  14. Effects of Rare Earth on the Microstructure and Impact Toughness of H13 Steel

    Gao, Jinzhu; Fu, Paixian; Liu, Hongwei; Li, Dianzhong

    2015-01-01

    Studies of H13 steel suggest that under appropriate conditions, additions of rare-earth metals (REM) can significantly enhance mechanical properties, such as impact toughness. This improvement is apparently due to the formation of finer and more dispersive RE inclusions and grain refinement after REM additions. In this present work, the microstructure evolution and mechanical properties of H13 steel with rare earth additions (0, 0.015, 0.025 and 0.1 wt.%) were investigated. The grain size, ...

  15. Effects of advanced laser processing on the microstructure and residual stresses of H13 tool steel

    Trojan, Karel; Ocelík, Václav; Ganev, Nikolaj; Němeček, Stanislav; Čapek, Jiří

    2017-01-01

    The aim of this paper is to describe the effects of laser processing on the microstructure and residual stresses of laser cladded H13 tool steel on the classical construct steel S355 substrate. This research paper concludes that in this case of laser cladding, phase transformation and not shrinkage

  16. Crack Arrest Toughness of Two High Strength Steels (AISI 4140 and AISI 4340)

    Ripling, E. J.; Mulherin, J. H.; Crosley, P. B.

    1982-04-01

    The crack initiation toughness ( K c ) and crack arrest toughness ( K a ) of AISI 4140 and AISI 4340 steel were measured over a range of yield strengths from 965 to 1240 MPa, and a range of test temperatures from -53 to +74°C. Emphasis was placed on K a testing since these values are thought to represent the minimum toughness of the steel as a function of loading rate. At the same yield strengths and test temperatures, K a for the AISI 4340 was about twice as high as it was for the AISI 4140. In addition, the K a values showed a more pronounced transition temperature than the K c values, when the data were plotted as a function of test temperature. The transition appeared to be associated with a change in fracture mechanism from cleavage to dimpled rupture as the test temperature was increased. The occurrence of a “pop-in” behavior at supertransition temperatures has not been found in lower strength steels, and its evaluation in these high strength steels was possible only because they are not especially tough at their supertransition temperatures. There is an upper toughness limit at which pop-in will not occur, and this was found for the AISI 4340 steel when it was tempered to its lowest yield strength (965 MPa). All the crack arrest data were identified as plane strain values, while only about one-half of the initiation values could be classified this way.

  17. Evaluation of carbon diffusion in heat treatment of H13 tool steel under different atmospheric conditions

    Maziar Ramezani

    2015-04-01

    Full Text Available Although the cost of the heat treatment process is only a minor portion of the total production cost, it is arguably the most important and crucial stage on the determination of material quality. In the study of the carbon diffusion in H13 steel during austenitization, a series of heat treatment experiments had been conducted under different atmospheric conditions and length of treatment. Four austenitization atmospheric conditions were studied, i.e., heat treatment without atmospheric control, heat treatment with stainless steel foil wrapping, pack carburization heat treatment and vacuum heat treatment. The results showed that stainless steel foil wrapping could restrict decarburization process, resulting in a constant hardness profile as vacuum heat treatment does. However, the tempering characteristic between these two heat treatment methods is different. Results from the gas nitrided samples showed that the thickness and the hardness of the nitrided layer is independent of the carbon content in H13 steel.

  18. Effects of advanced laser processing on the microstructure and residual stresses of H13 tool steel

    Trojan, Karel; Ocelík, Václav; Ganev, Nikolaj; Němeček, Stanislav; Čapek, Jiří

    2017-01-01

    The aim of this paper is to describe the effects of laser processing on the microstructure and residual stresses of laser cladded H13 tool steel on the classical construct steel S355 substrate. This research paper concludes that in this case of laser cladding, phase transformation and not shrinkage is likely to be a dominant effect on the formation of compressive residual stresses along the clad. Furthermore, martensitic structure and unequal concentration of alloying elements was observed on...

  19. Thermomechanical modelling of laser surface glazing for H13 tool steel

    Kabir, I. R.; Yin, D.; Tamanna, N.; Naher, S.

    2018-03-01

    A two-dimensional thermomechanical finite element (FE) model of laser surface glazing (LSG) has been developed for H13 tool steel. The direct coupling technique of ANSYS 17.2 (APDL) has been utilised to solve the transient thermomechanical process. A H13 tool steel cylindrical cross-section has been modelled for laser power 200 W and 300 W at constant 0.2 mm beam width and 0.15 ms residence time. The model can predict temperature distribution, stress-strain increments in elastic and plastic region with time and space. The crack formation tendency also can be assumed by analysing the von Mises stress in the heat-concentrated zone. Isotropic and kinematic hardening models have been applied separately to predict the after-yield phenomena. At 200 W laser power, the peak surface temperature achieved is 1520 K which is below the melting point (1727 K) of H13 tool steel. For laser power 300 W, the peak surface temperature is 2523 K. Tensile residual stresses on surface have been found after cooling, which are in agreement with literature. Isotropic model shows higher residual stress that increases with laser power. Conversely, kinematic model gives lower residual stress which decreases with laser power. Therefore, both plasticity models could work in LSG for H13 tool steel.

  20. Casting AISI 316 steel by gel cast

    Ozols, A; Thern, G; Rozenberg, S; Barreiro, M; Marajofsky, A

    2004-01-01

    The feasibility of producing AISI 316 steel components from their powders and avoiding their compaction is analyzed. A casting technique is tested that is similar to gel casting, used for ceramic materials. In the initial stage, the process consists of the formulation of a concentrated barbotine of powdered metal in a solution of water soluble organic monomers, which is cast in a mold and polymerized in situ to form a raw piece in the shape of the cavity. The process can be performed under controlled conditions using barbotines with a high monomer content from the acrylimide family. Then, the molded piece is slowly heated until the polymer is eliminated, and it is sintered at temperatures of 1160 o C to 1300 o C under a dry hydrogen atmosphere, until the desired densities are attained. The density and micro structure of the materials obtained are compared with those for the materials compacted and synthesized by the conventional processes. The preliminary results show the feasibility of the process for the production of certain kinds of structural components (CW)

  1. Reassessment of the swelling behavior of AISI 304 stainless steel

    Garner, F.A.; Porter, D.L.

    1982-03-01

    Published swelling data derived from EBR-II irradiations of AISI 304 and 304L have been reanalyzed in light of insights gained from irradiation of AISI 316 and Fe-15Cr-25Ni. The primary influence of temperature, displacement rate and compositional variations in the 300 series stainless steels lies in the duration of the transient regime of swelling and not in the steady-state or constant swelling rate regime

  2. Comparing creep in two stainless steels AISI 316

    Silveira, T.L. da; Monteiro, S.N.

    1976-07-01

    Two AISI 316 stainless steels, one of Brazilian fabrication (Villares), the other of foreign fabrication (Uddeholm) were submitted to creep tests with temperature ranging from 600 to 800 0 C. Some important differences in the mechanical behaviour of the two steels are pointed out. These differences are due to the particular thermomechanical history of the materials under consideration. (Author) [pt

  3. Evaluation of carbon diffusion in heat treatment of H13 tool steel under different atmospheric conditions

    Ramezani, Maziar; Pasang, Timotius; Chen, Zhan; Neitzert, Thomas; Au, Dominique

    2015-01-01

    Although the cost of the heat treatment process is only a minor portion of the total production cost, it is arguably the most important and crucial stage on the determination of material quality. In the study of the carbon diffusion in H13 steel during austenitization, a series of heat treatment experiments had been conducted under different atmospheric conditions and length of treatment. Four austenitization atmospheric conditions were studied, i.e., heat treatment without atmospheric contro...

  4. Marine Shaft Steels (AISI 4140 and AISI 5120 Predicted Fracture Toughness by FE Simulation

    Goran VUKELIC

    2017-02-01

    Full Text Available Optimal selection of material can be considered as one of the most critical steps in engineering design process. That is especially emphasized when dealing with constructions that operate in marine environment; high stresses and harsh operating conditions assert the importance of proper material characterization before its selection. This paper presents comparison of two types of steel usually used in marine shaft manufacturing, chromium-molybdenum steel AISI 4140 and chromium low-alloy steel AISI 5120. Comparison was made using numerically determined J-integral, an important fracture mechanics parameter. J-integral values are determined numerically using finite element (FE stress analysis results of compact tensile (CT and single-edge notched bend (SENB type specimens usually used in standardized J-integral experimental procedures. Obtained J values are plotted versus specimen crack growth values (Δa for different specimen geometries (a/W. Higher resulting values of J-integral for AISI 5120 than AISI 4140 can be noticed. Also, higher a/W ratios correspond to lower J-integral values of materials and vice versa. In addition to that, J-integral values obtained by using FE model of CT specimen give somewhat conservative results when compared with ones obtained by FE model of SENB specimen. Although this procedure differs from experimental analysis, results can be used a suitable fracture parameter value in fracture toughness assessment.DOI: http://dx.doi.org/10.5755/j01.ms.23.1.13823

  5. Physical characterization of austenitic stainless steels AISI 304 and AISI 348 L*

    Teodoro, Celso Antonio; Silva, Jose Eduardo Rosa da

    2009-01-01

    The study of radiation damages in metals and metallic alloys used as structural materials in nuclear reactors has a strategic meaning to the nuclear technology because it treats of performance of these materials in conditions that simulate the conditions of work in power reactors. Then it becomes necessary to know the essential physical properties of these materials, properties that are sensitive to the microstructural changes that occurred during the irradiation. The purpose of this work is to characterize, initially, some pre-irradiation properties of the stainless steels AISI 304 and AISI 348 L * , such as mechanical (stress-strain and microhardness) and electrical (resistivity). The AISI 348 L * has been studied for use as fuel cladding material. Both materials will be tested after irradiation in the IEA-R1 core and their properties will be compared with those in the pre-irradiated condition. The morphology of the fractured zones after tensile tests was observed using SEM (scanning electron microscopy). (author)

  6. Aspects of plasma cutting in AISI 321 stainless steel

    Souza Barros, I. de; Cardoso, P.E.

    1985-10-01

    The utilization of plasma cutting process in AISI 321 stainless steel heavy plates for fabricating nozzles for nuclear reactors was evaluated. The effect of current, electric potential and cutting speed are studied. The superficial irregularity and the microstructure of the zone affected by the cut were analyzed by measurements of roughness, optical metallography and microhardness. (E.G.) [pt

  7. Estimation of embrittlement during aging of AISI 316 stainless steel ...

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    rical relation connecting the aging temperature, aging time and nitrogen ... strength, high tensile strength, are easy to fabricate and ... However, the ferrite is a metastable phase which ... 2. Experimental. 2.1 Materials. Nuclear grade AISI 316 stainless steel plates ( .... fore, it is desirable to develop empirical relations con-.

  8. Hardness of H13 Tool Steel After Non-isothermal Tempering

    Nelson, E.; Kohli, A.; Poirier, D. R.

    2018-04-01

    A direct method to calculate the tempering response of a tool steel (H13) that exhibits secondary hardening is presented. Based on the traditional method of presenting tempering response in terms of isothermal tempering, we show that the tempering response for a steel undergoing a non-isothermal tempering schedule can be predicted. Experiments comprised (1) isothermal tempering, (2) non-isothermal tempering pertaining to a relatively slow heating to process-temperature and (3) fast-heating cycles that are relevant to tempering by induction heating. After establishing the tempering response of the steel under simple isothermal conditions, the tempering response can be applied to non-isothermal tempering by using a numerical method to calculate the tempering parameter. Calculated results are verified by the experiments.

  9. Corrosion under stress of AISI 304 steel in thiocyanate solutions

    Perillo, P.M.; Duffo, G.S.

    1989-01-01

    Corrosion susceptibility under stress of AISI 304 steel sensitized in a sodium thiocyanate solution has been studied and results were compared with those obtained with solutions of thiosulfate and tetrathionate. Sensitized steel type 304 is highly susceptible to corrosion when under intergranular stress (IGSCC) in thiocyanate solutions but the aggressiveness of this anion is less than that of the other sulphur anions studied (thiosulfate and tetrathionate). This work has been partly carried out in the Chemistry Department. (Author) [es

  10. Pitting Corrosion Susceptibility of AISI 301 Stainless Steel in ...

    The susceptibility of austenitic (AISI 301) stainless steel to pitting corrosion was evaluated in sodium chloride (NaCl) solutions - 0.1M, 0.2M, 0.3M, 0.5M and 0.7M and 1.0M. Tensile tests and microscopic examinations were performed on samples prepared from the steel after exposure in the various environments.

  11. Corrosion behaviour of AISI 204Cu and AISI 304 stainless steels in simulated pore solution

    Kocijan, Aleksandra [Institute of Metals and Technology, Ljubljana (Slovenia)

    2013-10-15

    The evolution of the passive films on AISI 204Cu and AISI 304 stainless steels in simulated pore solution for steel reinforcements in concrete, and with and without the addition of chloride, was studied using cyclic voltammetry and potentiodynamic measurements. The passive layers were studied at open-circuit potential by means of X-ray photoelectron spectroscopy. The passive films on both materials predominantly contained Cr-oxides, whereas the Fe-species were markedly depleted. Mn-enrichment was also observed. The addition of chloride ions did not have a significant influence on the composition of the passive layers. The surface morphology of the products formed on the surface of both investigated materials at open-circuit potential and at high over-potentials in the presence of chloride was studied using scanning electron microscopy. (orig.)

  12. Cavitation resistance of 45 and 2H13 steels laser enriched with silicon carbides and hafnium

    Skodo, M.; Giren, B.; Cenian, A.

    1999-01-01

    Cavitation resistance of 45 and H13 steels with surface layers enriched with Hf and SiC compounds was investigated. All contamination elements were spread over the samples surfaces and subsequently alloyed with core material by CO 2 laser beam. Cavitation tests carried out at the rotating disk facility revealed multiple - 5 to 10 times - increase of erosion resistance of the processed materials during the incubation period of the destruction. This effect was found not to be decisively linked to obtained microhardness changes. (author)

  13. Effects of Rare Earth on the Microstructure and Impact Toughness of H13 Steel

    Jinzhu Gao

    2015-03-01

    Full Text Available Studies of H13 steel suggest that under appropriate conditions, additions of rare-earth metals (REM can significantly enhance mechanical properties, such as impact toughness. This improvement is apparently due to the formation of finer and more dispersive RE inclusions and grain refinement after REM additions. In this present work, the microstructure evolution and mechanical properties of H13 steel with rare earth additions (0, 0.015, 0.025 and 0.1 wt.% were investigated. The grain size, inclusions and fracture morphology were systematically studied by means of optical microscopy (OM, scanning electron microscopy (SEM and transmission electron microscopy (TEM. The results indicate that REM addition of 0.015 wt.% can result in good improvement of performance compared to the REM additions of 0.025 wt.% and 0.1 wt.%. It is found that the impact toughness is significantly enhanced with the addition of 0.015% REM, which can be improved 90% from 10 J to 19 J. Such an addition of REM can result in a huge volume fraction of finer and more dispersive inclusions which are extremely good to toughness.

  14. Two dimensional finite element thermal model of laser surface glazing for H13 tool steel

    Kabir, I. R.; Yin, D.; Naher, S.

    2016-10-01

    A two dimensional (2D) transient thermal model with line-heat-source was developed by Finite Element Method (FEM) for laser surface glazing of H13 tool steel using commercial software-ANSYS 15. The geometry of the model was taken as a transverse circular cross-section of cylindrical specimen. Two different power levels (300W, 200W) were used with 0.2mm width of laser beam and 0.15ms exposure time. Temperature distribution, heating and cooling rates, and the dimensions of modified surface were analysed. The maximum temperatures achieved were 2532K (2259°C) and 1592K (1319°C) for laser power 300W and 200W respectively. The maximum cooling rates were 4.2×107 K/s for 300W and 2×107 K/s for 200W. Depths of modified zone increased with increasing laser power. From this analysis, it can be predicted that for 0.2mm beam width and 0.15ms time exposer melting temperature of H13 tool steel is achieved within 200-300W power range of laser beam in laser surface glazing.

  15. Structural properties of H13 tool steel parts produced with use of selective laser melting technology

    Šafka, J; Ackermann, M; Voleský, L

    2016-01-01

    This paper deals with establishing of building parameters for 1.2344 (H13) tool steel processed using Selective Laser Melting (SLM) technology with layer thickness of 50 µm. In the first part of the work, testing matrix of models in the form of a cube with chamfered edge were built under various building parameters such as laser scanning speed and laser power. Resulting models were subjected to set of tests including measurement of surface roughness, inspection of inner structure with aid of Light Optical Microscopy and Scanning Electron Microscopy and evaluation of micro-hardness. These tests helped us to evaluate an influence of changes in building strategy to the properties of the resulting model. In the second part of the work, mechanical properties of the H13 steel were examined. For this purpose, the set of samples in the form of “dog bone” were printed under three different alignments towards the building plate and tested on universal testing machine. Mechanical testing of the samples should then reveal if the different orientation and thus different layering of the material somehow influence its mechanical properties. For this type of material, the producer provides the parameters for layer thickness of 30 µm only. Thus, our 50 µm building strategy brings shortening of the building time which is valuable especially for large models. Results of mechanical tests show slight variation in mechanical properties for various alignment of the sample. (paper)

  16. Structural properties of H13 tool steel parts produced with use of selective laser melting technology

    Šafka, J.; Ackermann, M.; Voleský, L.

    2016-04-01

    This paper deals with establishing of building parameters for 1.2344 (H13) tool steel processed using Selective Laser Melting (SLM) technology with layer thickness of 50 µm. In the first part of the work, testing matrix of models in the form of a cube with chamfered edge were built under various building parameters such as laser scanning speed and laser power. Resulting models were subjected to set of tests including measurement of surface roughness, inspection of inner structure with aid of Light Optical Microscopy and Scanning Electron Microscopy and evaluation of micro-hardness. These tests helped us to evaluate an influence of changes in building strategy to the properties of the resulting model. In the second part of the work, mechanical properties of the H13 steel were examined. For this purpose, the set of samples in the form of “dog bone” were printed under three different alignments towards the building plate and tested on universal testing machine. Mechanical testing of the samples should then reveal if the different orientation and thus different layering of the material somehow influence its mechanical properties. For this type of material, the producer provides the parameters for layer thickness of 30 µm only. Thus, our 50 µm building strategy brings shortening of the building time which is valuable especially for large models. Results of mechanical tests show slight variation in mechanical properties for various alignment of the sample.

  17. Parametric Investigation of Diode and CO2 Laser in Direct Metal Deposition of H13 Tool Steel on Copper Substrate

    M. Khalid Imran; Syed Masood; Milan Brandt; Sudip Bhattacharya; Jyotirmoy Mazumder

    2011-01-01

    In the present investigation, H13 tool steel has been deposited on copper alloy substrate using both CO2 and diode laser. A detailed parametric analysis has been carried out in order to find out optimum processing zone for coating defect free H13 tool steel on copper alloy substrate. Followed by parametric optimization, the microstructure and microhardness of the deposited clads have been evaluated. SEM micrographs revealed dendritic microstructure in both clads. However,...

  18. Magnetic Barkhausen emission in lightly deformed AISI 1070 steel

    Capo Sanchez, J., E-mail: jcapo@cnt.uo.edu.cu [Departamento de Fisica, Facultad de Ciencias Naturales, Universidad de Oriente, Av. Patricio Lumumba s/n, 90500 Santiago de Cuba (Cuba); Campos, M.F. de [EEIMVR-Universidade Federal Fluminense, Av. dos Trabalhadores 420, Vila Santa Cecilia, 27255-125 Volta Redonda, RJ (Brazil); Padovese, L.R. [Departamento de Engenharia Mecanica, Escola Politecnica, Universidade de Sao Paulo, Av. Prof. Mello Moraes, 2231, 05508-900 Sao Paulo (Brazil)

    2012-01-15

    The Magnetic Barkhausen Noise (MBN) technique can evaluate both micro- and macro-residual stresses, and provides indication about the relevance of contribution of these different stress components. MBN measurements were performed in AISI 1070 steel sheet samples, where different strains were applied. The Barkhausen emission is also analyzed when two different sheets, deformed and non-deformed, are evaluated together. This study is useful to understand the effect of a deformed region near the surface on MBN. The low permeability of the deformed region affects MBN, and if the deformed region is below the surface the magnetic Barkhausen signal increases. - Highlights: > Evaluated residual stresses by the magnetic Barkhausen technique. > Indication about the relevance of micro-and macro-stress components. > Magnetic Barkhausen measurements were carried out in AISI 1070 steel sheet samples. > Two different sheets, deformed and non-deformed, are evaluated together. > Magnetic Barkhausen signal increases when deformed region is below the surface.

  19. Wear behavior of niobium carbide coated AISI 52100 steel

    Fernandes, Frederico Augusto Pires; Casteletti, Luiz Carlos; Oliveira, Carlos Kleber Nascimento de; Lombardi Neto, Amadeu; Totten, George Edward

    2010-01-01

    Bearing steels must have high hardness, good wear resistance and dimensional stability. The aim of this work was to study the effect of NbC coating, produced using the thermo-reactive deposition (TRD) process, on the wear resistance of the AISI 52100 steel. Untreated AISI 52100 samples were ground up to 600 mesh emery paper. The bath was composed of 5wt.% ferroniobium (65 wt.% Nb), 3wt.% aluminum and (Na2B4O7) to 100%. Samples were treated at 1000 deg C for 4h and quenched in oil directly from the bath. The resulting layer was characterized by X-ray diffraction, scanning electron microscopy and a micro-abrasive wear testing. The thermo-reactive deposition process in molten borax produced a hard and homogeneous layer composed by NbC, which was confirmed by X-ray diffraction. The NbC coating produced a great increase in the wear resistance of the AISI 52100 steel, decreasing the wear rate by an order of magnitude in relation to the substrate. For coated and uncoated samples the worn volume and wear rate increases with the load. (author)

  20. Influence of cooling rate on phase formation in spray-formed H13 tool steel

    McHugh, K.M. [Industrial Technology Department, Idaho National Laboratory, Idaho Falls, ID 83415-2050 (United States)], E-mail: kevin.mchugh@inl.gov; Lin, Y.; Zhou, Y.; Lavernia, E.J. [Department of Chemical Engineering and Materials Science, University of California, Davis, CA 95616 (United States)

    2008-03-25

    Spray forming is an effective way to process many tool steels into near-net-shape molds, dies, and related tooling. The general approach involves depositing atomized droplets onto a refractory pattern in order to image the pattern's features. The pattern is removed and the die insert is mounted in a standard mold base or holding block. This approach results in significant cost and lead-time savings compared to conventional machining. Spray-formed dies perform well in many industrial forming operations, oftentimes exhibiting extended die life compared to conventional dies of the same material and design. Care must be exercised when spray forming tool steel dies to minimize porosity and control the nature and distribution of phases and residual stresses. Selection of post-deposition heat treatment is important to tailor the die's properties (hardness, strength, impact energy, etc.) for a particular application. This paper examines how the cooling rate during spray processing and heat treatment of H13 tool steel influences phase formation. Porosity and hardness were evaluated over a range of deposit cooling rates and residual stresses were evaluated for a die in the as-deposited condition. Finally, the performance of spray-formed dies during production runs in forging, extrusion, and die casting is described.

  1. Influence of cooling rate on phase formation in spray-formed H13 tool steel

    McHugh, K.M.; Lin, Y.; Zhou, Y.; Lavernia, E.J.

    2008-01-01

    Spray forming is an effective way to process many tool steels into near-net-shape molds, dies, and related tooling. The general approach involves depositing atomized droplets onto a refractory pattern in order to image the pattern's features. The pattern is removed and the die insert is mounted in a standard mold base or holding block. This approach results in significant cost and lead-time savings compared to conventional machining. Spray-formed dies perform well in many industrial forming operations, oftentimes exhibiting extended die life compared to conventional dies of the same material and design. Care must be exercised when spray forming tool steel dies to minimize porosity and control the nature and distribution of phases and residual stresses. Selection of post-deposition heat treatment is important to tailor the die's properties (hardness, strength, impact energy, etc.) for a particular application. This paper examines how the cooling rate during spray processing and heat treatment of H13 tool steel influences phase formation. Porosity and hardness were evaluated over a range of deposit cooling rates and residual stresses were evaluated for a die in the as-deposited condition. Finally, the performance of spray-formed dies during production runs in forging, extrusion, and die casting is described

  2. Precipitation Behavior of Carbides in H13 Hot Work Die Steel and Its Strengthening during Tempering

    Angang Ning

    2017-02-01

    Full Text Available The properties of carbides, such as morphology, size, and type, in H13 hot work die steel were studied with optical microscopy, transmission electron microscopy, electron diffraction, and energy dispersive X-ray analysis; their size distribution and quantity after tempering, at different positions within the ingot, were analyzed using Image-Pro Plus software. Thermodynamic calculations were also performed for these carbides. The microstructures near the ingot surface were homogeneous and had slender martensite laths. Two kinds of carbide precipitates have been detected in H13: (1 MC and M6C, generally smaller than 200 nm; and (2 M23C6, usually larger than 200 nm. MC and M6C play the key role in precipitation hardening. These are the most frequent carbides precipitating at the halfway point from the center of the ingot, and the least frequent at the surface. From the center of the ingot to its surface, the size and volume fraction of the carbides decrease, and the toughness improves, while the contribution of the carbides to the yield strength increases.

  3. Direct Metal Deposition of H13 Tool Steel on Copper Alloy Substrate: Parametric Investigation

    Imran, M. Khalid; Masood, S. H.; Brandt, Milan

    2015-12-01

    Over the past decade, researchers have demonstrated interest in tribology and prototyping by the laser aided material deposition process. Laser aided direct metal deposition (DMD) enables the formation of a uniform clad by melting the powder to form desired component from metal powder materials. In this research H13 tool steel has been used to clad on a copper alloy substrate using DMD. The effects of laser parameters on the quality of DMD deposited clad have been investigated and acceptable processing parameters have been determined largely through trial-and-error approaches. The relationships between DMD process parameters and the product characteristics such as porosity, micro-cracks and microhardness have been analysed using scanning electron microscope (SEM), image analysis software (ImageJ) and microhardness tester. It has been found that DMD parameters such as laser power, powder mass flow rate, feed rate and focus size have an important role in clad quality and crack formation.

  4. Optimization and Simulation of SLM Process for High Density H13 Tool Steel Parts

    Laakso, Petri; Riipinen, Tuomas; Laukkanen, Anssi; Andersson, Tom; Jokinen, Antero; Revuelta, Alejandro; Ruusuvuori, Kimmo

    This paper demonstrates the successful printing and optimization of processing parameters of high-strength H13 tool steel by Selective Laser Melting (SLM). D-Optimal Design of Experiments (DOE) approach is used for parameter optimization of laser power, scanning speed and hatch width. With 50 test samples (1×1×1cm) we establish parameter windows for these three parameters in relation to part density. The calculated numerical model is found to be in good agreement with the density data obtained from the samples using image analysis. A thermomechanical finite element simulation model is constructed of the SLM process and validated by comparing the calculated densities retrieved from the model with the experimentally determined densities. With the simulation tool one can explore the effect of different parameters on density before making any printed samples. Establishing a parameter window provides the user with freedom for parameter selection such as choosing parameters that result in fastest print speed.

  5. Microstructure and mechanical properties of friction welded AISI 1040/AISI 304L steels before and after electrochemical corrosion

    Sarsilmaz, Furkan [Firat Univ., Elazig (Turkey). Dept. of Mechatronics Engineering; Kirik, Ihsan [Batman Univ. (Turkey); Ozdemir, Niyazi [Firat Univ., Elazig (Turkey)

    2018-03-01

    The aim of the present study is to investigate the effect of welding parameters both on the electrochemical corrosion behavior and tensile strength of pre- and post-electrochemical corrosion of friction welded dissimilar steels. The microstructural changes of AISI 1040/AISI 304L friction welded couples and also parent materials were analyzed by using scanning electron microscopy. The electrochemical behaviors of AISI1040/AISI304L joints were comparatively investigated by potentiodynamic polarization curve test and by electrochemical impedance spectra. Moreover, tensile strength experiments were carried out determining the behavior of friction welded joints of pre- and post-electrochemical corrosion and results indicated that the maximum tensile test value of the dissimilar welded pre-electrochemical corrosion was higher than those of post-electrochemical corrosion and was also very close to AISI 1040 parent material value.

  6. Influence of the nitriding and TiAlN/TiN coating thickness in the mechanical properties of a duplex treated H13 steel

    Torres, Ricardo D.; Soares, Paulo; Suzuki, Luciane Y.; Lepienski, Carlos M.

    2010-01-01

    AISI H13 die steel substrates were low pressure gas nitrided in three different nitriding cases. In the nitriding case A, the surface hardness was around 12 GPa and the nitriding thickness was around 40 μm. In the nitriding case B, the hardness was the same as in case A, but the nitriding thickness was around 70 μm. Finally, in the nitriding case C, the nitriding thickness was the same as in case B, but hardness profile showed a different behavior. In case C, the surface hardness was the same as case A and B. But the hardness increases as one move away from the surface showing the highest hardness at 15 "m from the sample surface. The XRD results showed that the nitriding cases microstructure is composed mainly by the diffusion layer with small amount of Cr_2N precipitates. These nitrided samples were subsequently coated with TiAlN using cathodic arc evaporation in two thicknesses of 3 and 7 μm. These samples were characterized with respect to phase chemistry, adhesion, hardness, elastic modulus and scratch tests. The phase chemistry determined through XRD revealed that coating was mostly Ti_0_._7Al_0_._3N with some peaks of TiN which comes from the adhesion layer that was deposited prior to the deposition of TiAlN. The instrumented hardness performed in the coated samples showed that the coating system hardness changes with the nitriding cases when the coating thickness is 3 μm. On the other hand, the nitriding characteristics do not influence the coating hardness with thickness of 7 μm. In addition, the 7 μm thick coating is harder than the 3 μm thick coating. In the last part of this work, TiAlN was deposited in the AISI H13 substrate without nitriding; it was found that the hardness in this condition is higher than the nitrided/coated samples. The worn area, probed by the scratch test, was smaller for the TiAlN deposited over AISI H13 without the nitriding layer. (author)

  7. Study of Surface Wear and Damage Induced by Dry Sliding of Tempered AISI 4140 Steel against Hardened AISI 1055 Steel

    A. Elhadi

    2016-12-01

    Full Text Available In industry, the sliding mechanical systems are subject to friction and wear phenomena. These phenomena can be the origin of a reduction of the efficiency of the mechanical system even to be responsible for its incapacity. Generally, the materials of the parts which are moving relative (tribological couple of these systems are low alloy steels and carbon steels, thanks to their good mechanical and tribological properties. The present work aimed to study, the surface wear and damage induced by dry sliding of hard carbon steel AISI 1055 (disc against tempered low alloy steel AISI 4140 (pin with different hardness and applied loads was investigated. The results revealed that the interaction between the applied load and pin hardness result in complex thermo-mechanical behaviour of the worn surfaces. When a lower hardness pin is used, the main wear mechanisms observed on the discs were abrasion, adhesion, and oxidation. When a higher hardness pin is used, the wear of the discs is governed by delamination, oxidation, and plastic deformation. In particular, third-body wear occurs at high applied load resulting in higher wear rate of high hardness pins compared to low hardness pins.

  8. Simulation of Thermo-viscoplastic Behaviors for AISI 4140 Steel

    Li, Hong-Bin; Feng, Yun-Li

    2016-04-01

    The thermo-viscoplastic behaviors of AISI 4140 steel are investigated over wide ranges of strain rate and deformation temperature by isothermal compression tests. Based on the experimental results, a unified viscoplastic constitutive model is proposed to describe the hot compressive deformation behaviors of the studied steel. In order to reasonably evaluate the work hardening behaviors, a strain hardening material constant (h0) is expressed as a function of deformation temperature and strain rate in the proposed constitutive model. Also, the sensitivity of initial value of internal variable s to the deformation temperature is discussed. Furthermore, it is found that the initial value of internal variable s can be expressed as a linear function of deformation temperature. Comparisons between the measured and predicted results confirm that the proposed constitutive model can give an accurate and precise estimate of the inelastic stress-strain relationships for the studied high-strength steel.

  9. Microstructure and phase transformations in laser clad CrxSy/Ni coating on H13 steel

    Lei, Yiwen; Sun, Ronglu; Tang, Ying; Niu, Wei

    2015-03-01

    Laser cladding was carried out onto H13 steel with preplaced NiCrBSi+Ni/MoS2 powders using CO2 laser under the optimized experimental parameters of laser power 2 kW, scanning velocity 6 mm/s and laser beam diameter 3 mm. An X-ray diffractometer and scanning electron microscope with energy dispersive spectroscopy were applied to analyze the microstructure and phase compositions of the coating. Thermodynamic calculation was performed with Thermo-Calc software on the basis of a commercially available Ni-based Alloys' database. The experimental results show that MoS2 decomposed and S reacted with Cr to form nonstoichiometric CrxSy during the laser cladding process. The coating consists of spherical CrxSy particles, primary γ-Ni dendrite, interdendritic eutectic (γ-Ni+NiMo) and precipitated NiMo. The precipitated NiMo was fine and uniformly distributed in primary γ-Ni dendrite. The calculated results and experimental data indicate that the solidification process in the coating during laser cladding process was liquid→liquid+CrxSy→ liquid+CrxSy+γ-Ni→liquid+CrxSy+γ-Ni+ eutectic (γ-Ni+NiMo). A solid state phase transformation (fine and uniformly distributed NiMo precipitated from γ-Ni) occurred after the solidification process. The calculations agree well with the experimental data and it is helpful to understand the phase transformation and microstructure evolution in the coating.

  10. Temperature and composition profile during double-track laser cladding of H13 tool steel

    He, X.; Yu, G.; Mazumder, J.

    2010-01-01

    Multi-track laser cladding is now applied commercially in a range of industries such as automotive, mining and aerospace due to its diversified potential for material processing. The knowledge of temperature, velocity and composition distribution history is essential for a better understanding of the process and subsequent microstructure evolution and properties. Numerical simulation not only helps to understand the complex physical phenomena and underlying principles involved in this process, but it can also be used in the process prediction and system control. The double-track coaxial laser cladding with H13 tool steel powder injection is simulated using a comprehensive three-dimensional model, based on the mass, momentum, energy conservation and solute transport equation. Some important physical phenomena, such as heat transfer, phase changes, mass addition and fluid flow, are taken into account in the calculation. The physical properties for a mixture of solid and liquid phase are defined by treating it as a continuum media. The velocity of the laser beam during the transition between two tracks is considered. The evolution of temperature and composition of different monitoring locations is simulated.

  11. The Characteristics and Generating Mechanism of Large Precipitates in Ti-Containing H13 Tool Steel

    Xie, You; Cheng, Guoguang; Chen, Lie; Zhang, Yandong; Yan, Qingzhong

    2017-02-01

    The characteristics of large precipitates in H13 tool steel with 0.015wt% Ti were studied. The result shows that three types of phases larger than 1 μm exist in the as-cast ingot, that is, (Ti, V) (C, N) type phase, (V, Mo, Cr)C type phase and sulfide. (Ti, V) (C, N) type phase could be further classified as the homogeneous Ti-rich one and the Ti-V-rich one in which Ti/V ratio gradually changes. (V, Mo, Cr)C type phase contains the V-rich one and the Mo-Cr-rich one. The compositional characteristics in all of them have little relation with the cutting position or cooling rate. The precipitating process could be well described through calculation by Thermo-Calc software. During solidification, the primary phase (Ti, V)(C, N) first starts to precipitate in the form of Ti-rich carbonitride. With the development of solidification, the ratio of Ti decreases and that of V increases. Then the primary phase Ti-V-rich (Ti, V)(C, N) and V-rich (V, Mo, Cr)C appears successively. Mo-Cr-rich (V, Mo, Cr)C phase does not precipitate until the solidification process reaches to the end. Sulfide precipitates before (V, Mo, Cr)C type phase and it could act as the nucleus of (V, Mo, Cr)C.

  12. High-temperature strength of AISI 316 steel

    Antunes, A.E.B.; Monteiro, S.N.

    1975-01-01

    The mechanical properties, especially elastic limit and strain hardening of AISI-316 austenitic stainless steel were investigated within the temperature range 150-800 0 C for two strain rates. The results showed anomalous behaviour between 200 and 650 0 C, over which range there was an increase in maximum strenght and hardening, with a tendency to show peaks. These apparentley three in number, may be connected with the effects of interaction between point defects and dislocations leading to dinamic aging phenomena. The mechanisms responsible for this anomalous behaviour produce a negative dependence on strain rate [pt

  13. Erosion of heat-treated AISI 4140 steel

    Goretta, K.C. (Materials and Components Tech. Div., Argonne National Lab., IL (United States)); Thompson, A.C. (Materials and Components Tech. Div., Argonne National Lab., IL (United States)); Routbort, J.L. (Materials Science Div., Argonne National Lab., IL (United States))

    1993-03-15

    Solid-particle erosion was studied on AISI 4140 steel heat treated to have a Vickers hardness (Hv) of 288-650 kg mm[sup -2]. The experiments were conducted in vacuum with 143 [mu]m Al[sub 2]O[sub 3] abrasive impacting at 50-100 m s[sup -1] at an angle of 30 or 90 . Erosion rates were nearly independent of hardness for Hv[<=]365 kg mm[sup -2], but increased with hardness for Hv>365 kg mm[sup -2]. The improved erosion resistances of the softer alloys were attributed to increased ductilities. (orig.). Letter-to-the-editor

  14. Magnetic Barkhausen emission for characterizing AISI 1045 steel plastically deformed

    Gelaysi Moreno-Vega

    2018-04-01

    Full Text Available The aim of this work was to correlate parameters of the metallurgical structure such as size and reorganizing the grains, as well as the hardening capacity and the samples distortion of AISI 1045 steel plastically deformed by roll and then fractioned, with average values root means square RMS of a Barkhausen Emission. The analyzed samples were deformed by using forces of 500, 1500 and 2500 N, angular speed of 27, 54, and 110 r.p.m and tool advance of 0,075; 0,125 and 0,25 mm / rev. Then, they underwent a traction process using a CRITM DNS 200 machine, with a load of 200 kN. It was observed that the EMB signal presented an increasing performance in correspondence with the deformation decline and the increasing in tension and the hardness degree. The study of commercial steel AISI 1045 plastically deformed with roller and then pulled with EMB technique, allowed corroborating the potential of this technique as a non-destructive testing.

  15. Corrosion of AISI 304 stainless steel in polluted seawater

    Brankevich, G.; Guiamet, P.; Videla, H.A.

    1987-01-01

    The sequence of microbiofouling settlement on AISI 304 stain steel samples exposed to polluted harbor sea water of a power cooling water intake is studied. The firts sates of bacterial colonization are followed by means of scanning electron microscopy during two weeks of exposure. The relation between microbiofouling and corrosion is also followed by scanning electron microscopy and evaluated through electrochemical polarization experiments. The results obtained show that microbial colonization and extracellular polimeric substances forming the biofilms have a marked influence on the electrochemical behaviour of stainless steel in sea water. Laboratory experiments using inorganic chloride solutions or artificial sea water show a considerably lesser attack of the metal than those performed 'in situ' with natural sea water. Passivity breadown is highly facilitated when complex biological and inorganic deposits (fouling) have settled on the metal surface. (Author) [pt

  16. Static strain aging type AISI-304 austenitic stainless steel

    Trindade, M.B.

    1981-03-01

    Static strain aging of type AISI-304 austenitic stainless steel was studied from room temperature up to 623K by conducting tests in which the load was held approximately constant, continuously relaxing and unloaded. The aging times varied between 10s and 100h, using a plastic pre deformation of 9% in most of the cases. The static strain aging of 304 steel furnished an activation energy of 23,800 cal/mol. This implies that vacancies play an important role on the aging process. The curve of the variation of the discontinuous yielding with aging time presented different stages, to which specific mathematical expressions were developed. These facts permited the conclusion that Snoek type mechanisms are responsible for the aging in such conditions. (Author) [pt

  17. Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding

    2013-05-01

    H.K.D.H. Bhadeshia, A Model for the Microstruc- ture of Some Advanced Bainitic Steels , Mater. Trans., 1991, 32, p 689–696 19. G.J. Davies and J.G. Garland...REPORT Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding 14. ABSTRACT 16. SECURITY...Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding Report Title ABSTRACT A fully coupled (two-way

  18. Micro-Abrasion Wear Resistance of Borided 316L Stainless Steel and AISI 1018 Steel

    Reséndiz-Calderon, C. D.; Rodríguez-Castro, G. A.; Meneses-Amador, A.; Campos-Silva, I. E.; Andraca-Adame, J.; Palomar-Pardavé, M. E.; Gallardo-Hernández, E. A.

    2017-11-01

    The 316L stainless steel has high corrosion resistance but low tribological performance. In different industrial sectors (biomedical, chemical, petrochemical, and nuclear engineering), improvement upon wear resistance of 316L stainless steel components using accessible and inexpensive methods is critical. The AISI 1018 steel is widely used in industry, but its tribological performance is not the best among steels. Therefore, in this study the behavior of the borided 316L stainless steel and 1018 steel is evaluated under micro-abrasion wear. The boriding was carried out at 1223 K over 6 h of exposure time, resulting in a biphase layer composed of FeB/Fe2B phases. In order to evaluate Fe2B phase with no influence from FeB phase, AISI 1018 steel samples were borided at 1273 K for over 20 min and then diffusion annealed at 1273 K over 2 h to obtain a Fe2B mono-phase layer. Micro-abrasion wear resistance was evaluated by a commercial micro-abrasion testing rig using a mix of F-1200 SiC particles with deionized water as abrasive slurry. The obtained wear rates for FeB and Fe2B phases and for the 316L stainless steel were compared. Wear resistance of 316L stainless steel increases after boriding. The wear mechanisms for both phases and for the stainless steel were identified. Also, transient conditions for rolling and grooving abrasion were determined for the FeB and Fe2B phases.

  19. Study on tempering behaviour of AISI 410 stainless steel

    Chakraborty, Gopa; Das, C.R.; Albert, S.K.; Bhaduri, A.K.; Thomas Paul, V.; Panneerselvam, G.; Dasgupta, Arup

    2015-01-01

    Martensitic stainless steels find extensive applications due to their optimum combination of strength, hardness and wear-resistance in tempered condition. However, this class of steels is susceptible to embrittlement during tempering if it is carried out in a specific temperature range resulting in significant reduction in toughness. Embrittlement of as-normalised AISI 410 martensitic stainless steel, subjected to tempering treatment in the temperature range of 673–923 K was studied using Charpy impact tests followed by metallurgical investigations using field emission scanning electron and transmission electron microscopes. Carbides precipitated during tempering were extracted by electrochemical dissolution of the matrix and identified by X-ray diffraction. Studies indicated that temper embrittlement is highest when the steel is tempered at 823 K. Mostly iron rich carbides are present in the steel subjected to tempering at low temperatures of around 723 K, whereas chromium rich carbides (M 23 C 6 ) dominate precipitation at high temperature tempering. The range 773–823 K is the transition temperature range for the precipitates, with both Fe 2 C and M 23 C 6 types of carbides coexisting in the material. The nucleation of Fe 2 C within the martensite lath, during low temperature tempering, has a definite role in the embrittlement of this steel. Embrittlement is not observed at high temperature tempering because of precipitation of M 23 C 6 carbides, instead of Fe 2 C, preferentially along the lath and prior austenite boundaries. Segregation of S and P, which is widely reported as one of the causes for temper embrittlement, could not be detected in the material even through Auger electron spectroscopy studies. - Highlights: • Tempering behaviour of AISI 410 steel is studied within 673–923 K temperature range. • Temperature regime of maximum embrittlement is identified as 773–848 K. • Results show that type of carbide precipitation varies with

  20. Study on tempering behaviour of AISI 410 stainless steel

    Chakraborty, Gopa, E-mail: gopa_mjs@igcar.gov.in [Metallurgy & Materials Group, Indira Gandhi Center for Atomic Research, Kalpakkam 603102 (India); Das, C.R.; Albert, S.K.; Bhaduri, A.K.; Thomas Paul, V. [Metallurgy & Materials Group, Indira Gandhi Center for Atomic Research, Kalpakkam 603102 (India); Panneerselvam, G. [Chemistry Group, Indira Gandhi Center for Atomic Research, Kalpakkam 603102 (India); Dasgupta, Arup [Metallurgy & Materials Group, Indira Gandhi Center for Atomic Research, Kalpakkam 603102 (India)

    2015-02-15

    Martensitic stainless steels find extensive applications due to their optimum combination of strength, hardness and wear-resistance in tempered condition. However, this class of steels is susceptible to embrittlement during tempering if it is carried out in a specific temperature range resulting in significant reduction in toughness. Embrittlement of as-normalised AISI 410 martensitic stainless steel, subjected to tempering treatment in the temperature range of 673–923 K was studied using Charpy impact tests followed by metallurgical investigations using field emission scanning electron and transmission electron microscopes. Carbides precipitated during tempering were extracted by electrochemical dissolution of the matrix and identified by X-ray diffraction. Studies indicated that temper embrittlement is highest when the steel is tempered at 823 K. Mostly iron rich carbides are present in the steel subjected to tempering at low temperatures of around 723 K, whereas chromium rich carbides (M{sub 23}C{sub 6}) dominate precipitation at high temperature tempering. The range 773–823 K is the transition temperature range for the precipitates, with both Fe{sub 2}C and M{sub 23}C{sub 6} types of carbides coexisting in the material. The nucleation of Fe{sub 2}C within the martensite lath, during low temperature tempering, has a definite role in the embrittlement of this steel. Embrittlement is not observed at high temperature tempering because of precipitation of M{sub 23}C{sub 6} carbides, instead of Fe{sub 2}C, preferentially along the lath and prior austenite boundaries. Segregation of S and P, which is widely reported as one of the causes for temper embrittlement, could not be detected in the material even through Auger electron spectroscopy studies. - Highlights: • Tempering behaviour of AISI 410 steel is studied within 673–923 K temperature range. • Temperature regime of maximum embrittlement is identified as 773–848 K. • Results show that type of

  1. Mechanical and Microstructural Properties of Friction Welded AISI 304 Stainless Steel to AISI 1060 Steel AISI 1060

    Ates H.

    2014-10-01

    Full Text Available Rotary Friction welding is one of the most popular methods of joining similar and dissimilar materials. It is widely used with metals and thermoplastics in a wide variety of aviation, transport and aerospace industrial component designs. This study investigates the influence of friction and upsetting pressures on the hardness, tensile properties and microstructure of the welds. The experimental results showed that as the friction and upsetting pressures increased, the hardness and tensile strength values increased, as well. The tensile fracture of welded joint occurred in the AISI 1060 side. The friction processed joints were evaluated for their integrity and quality aspects by optical and scanning electron microscopy. For the perfect interfacial bonding, sufficient upsetting and friction pressures are necessary to reach the optimal temperature and severe plastic deformation to bring these materials within the attraction range.

  2. Corrosion fatigue behaviour of ion nitrided AISI 4140 steel

    Genel, K. [Sakarya Univ., Adapazari (Turkey). Mech. Eng. Dept.; Demirkol, M.; Guelmez, T. [Faculty of Mechanical Engineering, Istanbul Technical University, Guemuessuyu, 80191, Istanbul (Turkey)

    2000-08-31

    Machine components suffer from corrosion degradation of fatigue characteristics and improvement can be attained by the application of a nitriding treatment, particularly to low alloy steels. In the present study, the effect of ion nitriding on corrosion fatigue performance of AISI 4140 steel has been investigated by conducting a series of rotary bending corrosion fatigue tests at 95 Hz, in 3% NaCl aqueous solution. Hourglass shaped, 4 mm diameter fatigue specimens were ion nitrided at 748 K for 1, 3, 8 and 16 h prior to the tests. It was observed that distinct fatigue limit behaviour of ion nitrided steel in air completely disappeared in corrosive environment besides severe degradation in fatigue characteristics. An improvement reaching to 60% in corrosion fatigue strength can be attained by successive ion nitriding practice based on a fatigue life of 10{sup 7} cycles. An attempt was made to establish an empirical relationship between corrosion fatigue strength and relative case depth, which considers the size of the ion nitrided specimen. It was also determined that a power relationship holds between corrosion fatigue strength and fatigue life of ion nitrided steel. The presence of white layer has resulted in additional improvement in corrosion fatigue resistance, and it was observed that corrosion fatigue cracks were initiated dominantly under the white layer by pit formation mechanism. (orig.)

  3. Corrosion fatigue behaviour of ion nitrided AISI 4140 steel

    Genel, K.

    2000-01-01

    Machine components suffer from corrosion degradation of fatigue characteristics and improvement can be attained by the application of a nitriding treatment, particularly to low alloy steels. In the present study, the effect of ion nitriding on corrosion fatigue performance of AISI 4140 steel has been investigated by conducting a series of rotary bending corrosion fatigue tests at 95 Hz, in 3% NaCl aqueous solution. Hourglass shaped, 4 mm diameter fatigue specimens were ion nitrided at 748 K for 1, 3, 8 and 16 h prior to the tests. It was observed that distinct fatigue limit behaviour of ion nitrided steel in air completely disappeared in corrosive environment besides severe degradation in fatigue characteristics. An improvement reaching to 60% in corrosion fatigue strength can be attained by successive ion nitriding practice based on a fatigue life of 10 7 cycles. An attempt was made to establish an empirical relationship between corrosion fatigue strength and relative case depth, which considers the size of the ion nitrided specimen. It was also determined that a power relationship holds between corrosion fatigue strength and fatigue life of ion nitrided steel. The presence of white layer has resulted in additional improvement in corrosion fatigue resistance, and it was observed that corrosion fatigue cracks were initiated dominantly under the white layer by pit formation mechanism. (orig.)

  4. Investigation of residual stress in laser welding between carbon steel AISI 1010 and stainless AISI 304

    Mirim, Denilson de Camargo

    2011-01-01

    The dissimilar materials union has the residual stress formation as one of the most critical problems, which occurs mainly because these materials have both different thermal expansion coefficients and thermal conductivities. In this study, it was investigated the laser welding technique between steels, AISI 1010 and AISI 304. The materials were joined by butt autogenous welding with a continuous Nd:YAG laser. The main objective was to identify the welding parameters influence by the residual stresses analysis in the heat affected zone (HAZ). It was executed a factorial design with three-factor at two levels with a replica, which were varied power, welding speed and focal position of the laser beam. Residual stress measurements by the diffraction of X-rays were performed on the sample surface, to study their variation as a function of the parameters investigated. The blind hole method was also used to evaluate the residual stress along the samples depth, up to depth of 1mm. Besides residual stress measurement, weld seams were evaluated by optical and scanned electron microscopy, which were aimed to determine the weld geometry and changes in the microstructure. It was also made Vickers hardness measurements to evaluate the extent of HAZ. To evaluate the mechanical properties of the union were performed tensile and fatigue test. The MINITAB 15 software was used to analyze the residual stresses obtained by the blind hole method at different depths of the HAZ. It was also used statistical regression based on both the influences different and the combination of this input factors, in the residual stress of union. The results indicate that the models can satisfactorily predict the responses and provide users a guide to better define the welding parameters. (author)

  5. Laser Cladding of CPM Tool Steels on Hardened H13 Hot-Work Steel for Low-Cost High-Performance Automotive Tooling

    Chen, J.; Xue, L.

    2012-06-01

    This paper summarizes our research on laser cladding of high-vanadium CPM® tool steels (3V, 9V, and 15V) onto the surfaces of low-cost hardened H13 hot-work tool steel to substantially enhance resistance against abrasive wear. The results provide great potential for fabricating high-performance automotive tooling (including molds and dies) at affordable cost. The microstructure and hardness development of the laser-clad tool steels so obtained are presented as well.

  6. A Method Based on Semi-Solid Forming for Eliminating Coarse Dendrites and Shrinkage Porosity of H13 Tool Steel

    Yifeng Guo

    2018-04-01

    Full Text Available A method called forging solidifying metal (FSM, which is applied for eliminating coarse dendrites and shrinkage porosity defects of ferrous alloys was proposed based on semi-solid forming technology (SSF. To verify its feasibility, the effects of liquid fraction (FL on the microstructure of the deformed H13 steel were investigated experimentally. The coarse dendrites structure still existed and cracks appeared when the 0.1/s 50% FSM method was carried out at ~20% FL. What is significantly different from that is, the elimination of the coarse dendrites structure and shrinkage porosity defects became more significant, when this method was conducted at the end of solidification (FL < 10%. The microstructure of H13 steel was significantly refined and also became dense in such condition.

  7. Study of discordancy mobility in the AISI 304 steel

    Lima, L.F.C.P. de; Miranda, P.E.V. de; Monteiro, S.N.

    1987-01-01

    Internal Friction (IF), measurements were carried out in a type AISI 304 austenitic stainless steels at approximately 1HZ of frequency in the temperature interval from 120 to 573K. The IF spectra and the vibration frequency were obtained in samples were submitted to specific heat treatments. The results showed IF spectra with a well defined peak at 260K. The intensity dependes on the amount of plastic deformation previously introduced in the sample. Another broad peak was detected between 300 and 400K. Both peaks could only be detected after plastic deformation in uniaxial tension or torsion. In torsionably deformed samples at liquid nitrogen temperature, 77 K, the IF spectrum is observed only after linear annealing at 400K. This apparently results from a high damping due to a possible phase transformation which occurs around room temperature. The broad peak at higher temperature is sensitive to recovery induced by linear annealings. (Author) [pt

  8. Influencia del tiempo de nitruración en baño de sales en el comportamiento tribológico de un acero de herramientas AISI H13

    Castro, G.

    2007-12-01

    Full Text Available Tribological high temperature characteristics of a H13 tool steel treated by salt bath have been studied. AISI H13 steel samples were nitrided by a sursulf bath, varying nitriding time from 1 to 24 h. Optical microscopy and micro-hardness deep profile through the nitrided layer were performed for each nitriding time. Standard pin-on-disk wear tests were conducted at high temperature. Sliding distance was varied from 150 m to 900 m. It has been observed that friction coefficient does not change with nitriding time and wear rate varies as a function of the sliding distance due to the presence of different wear mechanisms. For short sliding distances, the wear mechanisms that contribute to the total wear were plastic deformation and abrasion, whereas for greater sliding distances the mechanisms that control wear behaviour were oxidation and abrasion.

    Se han investigado las características tribológicas a alta temperatura de un acero de herramientas para trabajo en caliente nitrurado en baño de sales sursulf. Se ha variado el tiempo de nitruración desde 1 hasta 24 h, para analizar su influencia en la microestructura obtenida y en el comportamiento frente al desgaste. Se han realizado ensayos de desgaste a alta temperatura y se ha evaluado la ratio de desgaste y el coeficiente de fricción. Se ha observado que el coeficiente de fricción no varía con el tiempo de nitruración y que la ratio de desgaste varía con la distancia de deslizamiento debido a la presencia de distintos mecanismos de desgaste, pero es independiente del tiempo de nitruración. Así, para distancias de ensayo cortas, los mecanismos de desgaste que contribuyen al desgaste total son deformación plástica y abrasión, mientras que para mayores distancias de deslizamiento los mecanismos observados son oxidación y abrasión.

  9. Hardness of AISI type 410 martensitic steels after high temperature irradiation via nanoindentation

    Waseem, Owais Ahmed; Jeong, Jong-Ryul; Park, Byong-Guk; Maeng, Cheol-Soo; Lee, Myoung-Goo; Ryu, Ho Jin

    2017-11-01

    The hardness of irradiated AISI type 410 martensitic steel, which is utilized in structural and magnetic components of nuclear power plants, is investigated in this study. Proton irradiation of AISI type 410 martensitic steel samples was carried out by exposing the samples to 3 MeV protons up to a 1.0 × 1017 p/cm2 fluence level at a representative nuclear reactor coolant temperature of 350 °C. The assessment of deleterious effects of irradiation on the micro-structure and mechanical behavior of the AISI type 410 martensitic steel samples via transmission electron microscopy-energy dispersive spectroscopy and cross-sectional nano-indentation showed no significant variation in the microscopic or mechanical characteristics. These results ensure the integrity of the structural and magnetic components of nuclear reactors made of AISI type 410 martensitic steel under high-temperature irradiation damage levels up to approximately 5.2 × 10-3 dpa.

  10. Effect of temperature on the level of corrosion caused by heavy petroleum on AISI 304 and AISI 444 stainless steel

    João Paulo Sampaio Eufrásio Machado

    2006-06-01

    Full Text Available This work presents a study on the influence of national heavy petroleum in the corrosion of the AISI 444 and AISI 304 stainless steels in simulated refining operation conditions. The petroleum was first characterized through physicochemical analysis (density, fluidity point, viscosity, sulfur concentration. In an attempt to understand the corrosion effect of temperature and of the type of heating the referred types of steel thermal treatments were carried out at three levels of temperature (200, 300 and 400 °C. The procedure was done in conditions close to those in the distillation column. Heat was gradually increased from room temperature, and directly heated to working temperature. Each treatment took 4 hours to be completed. Scanning electronic microscopy (SEM and the analysis of X rays dispersive energy (EDX were used after the trials to characterize the samples. The results show that treatment temperature, as well as the type of heating, has distinct influences on each type of steel.

  11. Deformation induced martensite in AISI 316 stainless steel

    Solomon, N.; Solomon, I.

    2010-01-01

    The forming process leads to a considerable differentiation of the strain field within the billet, and finally causes the non-uniform distribution of the total strain, microstructure and properties of the material over the product cross-section. This paper focus on the influence of stress states on the deformation-induced a martensitic transformation in AISI Type 316 austenitic stainless steel. The formation of deformation-induced martensite is related to the austenite (g) instability at temperatures close or below room temperature. The structural transformation susceptibility is correlated to the stacking fault energy (SFE), which is a function not only of the chemical composition, but also of the testing temperature. Austenitic stainless steels possess high plasticity and can be easily cold formed. However, during cold processing the hardening phenomena always occurs. Nevertheless, the deformation-induced martensite transformation may enhance the rate of work-hardening and it may or may not be in favour of further material processing. Due to their high corrosion resistance and versatile mechanical properties the austenitic stainless steels are used in pressing of heat exchanger plates. However, this corrosion resistance is influenced by the amount of martensite formed during processing. In order to establish the links between total plastic strain, and martensitic transformation, the experimental tests were followed by numerical simulation. (Author) 21 refs.

  12. Investigation on AISI 304 austenitic stainless steel to AISI 4140 low alloy steel dissimilar joints by gas tungsten arc, electron beam and friction welding

    Arivazhagan, N.; Singh, Surendra; Prakash, Satya; Reddy, G.M.

    2011-01-01

    Research highlights: → Beneficial effects of FRW, GTAW and EBW joints of dissimilar AISI 304 and AISI 4140 materials. → Comparative study of FRW, GTAW and EBW joints on mechanical properties. → SEM/EDAX, XRD analysis on dissimilar AISI 304 and AISI 4140 materials. -- Abstract: This paper presents the investigations carried out to study the microstructure and mechanical properties of AISI 304 stainless steel and AISI 4140 low alloy steel joints by Gas Tungsten Arc Welding (GTAW), Electron Beam Welding (EBW) and Friction Welding (FRW). For each of the weldments, detailed analysis was conducted on the phase composition, microstructure characteristics and mechanical properties. The results of the analysis shows that the joint made by EBW has the highest tensile strength (681 MPa) than the joint made by GTAW (635 Mpa) and FRW (494 Mpa). From the fractographs, it could be observed that the ductility of the EBW and GTA weldment were higher with an elongation of 32% and 25% respectively when compared with friction weldment (19%). Moreover, the impact strength of weldment made by GTAW is higher compared to EBW and FRW.

  13. Designing of CK45 carbon steel and AISI 304 stainless steel dissimilar welds

    Pouraliakbar,Hesam; Hamedi,Mohsen; Kokabi,Amir Hossein; Nazari,Ali

    2014-01-01

    Gas tungsten arc welding of CK45 and AISI304 stainless steel was performed through preparation of different types of samples using ER308L and ERNi-1 wires. Welded samples were studied by different techniques including optical metallography, scanning electron microscopy equipped with energy dispersive X-ray spectroscopy (SEM-EDS), X-ray diffraction, hardness measurements and impact test. It was observed that in the buttered specimen, the structure of the weld metal was completely austenitic wh...

  14. Effect of laser absorption on picosecond laser ablation of Cr12MoV mold steel, 9Cr18 stainless steel and H13A cemented carbide

    Wu, Baoye; Liu, Peng; Wang, Xizhao; Zhang, Fei; Deng, Leimin; Duan, Jun; Zeng, Xiaoyan

    2018-05-01

    Due to excellent properties, Cr12MoV mold steel, 9Cr18 stainless steel and H13A cemented carbide are widely used in industry. In this paper, the effect of absorption of laser light on ablation efficiency and roughness have been studied using a picosecond pulse Nd:YVO4 laser. The experimental results reveal that laser wavelength, original surface roughness and chemical composition play an important role in controlling ablation efficiency and roughness. Firstly, higher ablation efficiency with lower surface roughness is achieved on the ablation of 9Cr18 at 532, comparing with 1064 nm. Secondly, the ablation efficiency increases while the Ra of the ablated region decreases with the decrease of original surface roughness on ablation of Cr12MoV mold steel at 532 nm. Thirdly, the ablation efficiency of H13A cemented carbide is much higher than 9Cr18 stainless steel and Cr12MoV mold steel at 1064 nm. Scanning electron microscopy images reveals the formation of pores on the surface of 9Cr18 stainless steel and Cr12MoV mold steel at 532 nm while no pores are formed at 1064 nm. As to H13A cemented carbide, worm-like structure is formed at 1064 nm. The synergetic effects of the heat accumulation, plasma shielding and ablation threshold on laser ablation efficiency and machining quality were analyzed and discussed systematically in this paper.

  15. Low temperature plasma carburizing of AISI 316L austenitic stainless steel and AISI F51 duplex stainless steel Cementação sob plasma à baixa temperatura do aço inoxidável austenítico AISI 316L e do aço inoxidável duplex AISI F51

    Carlos Eduardo Pinedo; André Paulo Tschiptschin

    2013-01-01

    In this work an austenitic AISI 316L and a duplex AISI F51 (EN 1.4462) stainless steel were DC-Plasma carburized at 480ºC, using CH4 as carbon carrier gas. For the austenitic AISI 316L stainless steel, low temperature plasma carburizing induced a strong carbon supersaturation in the austenitic lattice and the formation of carbon expanded austenite (γC) without any precipitation of carbides. The hardness of the carburized AISI 316L steel reached a maximum of 1000 HV due to ∼13 at% c...

  16. The thermal fatigue resistance of vermicular cast iron coupling with H13 steel units by cast-in process

    Wang, Chengtao; Zhou, Hong; Lin, Peng Yu; Sun, Na; Guo, Qingchun; Zhang, Peng; Yu, Jiaxiang; Liu, Yan; Wang, Mingxing; Ren, Luquan

    2010-01-01

    This paper focuses on improving the thermal fatigue resistance on the surface of vermicular cast iron coupling with inserted H13 steel blocks that had different cross sections, by cast-in processing. The microstructure of bionic units was examined by scanning electron microscope. Micro-hardness and thermal fatigue resistance of bionic samples with varied cross sections and spacings were investigated, respectively. Results show that a marked metallurgical bonding zone was produced at interface between the inserted H13 steel block and the parent material - a unique feature of the bionic structure in the vermicular cast iron samples. The micro-hardness of the bionic samples has been significantly improved. Thermal resistance of the samples with the circular cross section was the highest and the bionics sample with spacing of 2 mm spacing had a much longer thermal fatigue life, thus resulting in the improvement for the thermal fatigue life of the bionic samples, due to the efficient preclusion for the generation and propagation of crack at the interface of H13 block and the matrix.

  17. Influence of Powder Bed Preheating on Microstructure and Mechanical Properties of H13 Tool Steel SLM Parts

    Mertens, R.; Vrancken, B.; Holmstock, N.; Kinds, Y.; Kruth, J.-P.; Van Humbeeck, J.

    Powder bed preheating is a promising development in selective laser melting (SLM), mainly applied to avoid large thermal stresses in the material. This study analyses the effect of in-process preheating on microstructure, mechanical properties and residual stresses during SLM of H13 tool steel. Sample parts are produced without any preheating and are compared to the corresponding parts made with preheating at 100°, 200°, 300°, and 400°C. Interestingly, internal stresses at the top surface of the parts evolve from compressive (-324MPa) without preheating to tensile stresses (371MPa) with preheating at 400°C. Nevertheless, application of powder bed preheating results in a more homogeneous microstructure with better mechanical properties compared to H13 SLM parts produced without preheating. The fine bainitic microstructure leads to hardness values of 650-700Hv and ultimate tensile strength of 1965MPa, which are comparable to or even better than those of conventionally made and heat treated H13 tool steel.

  18. The influence of plasma nitriding on the fatigue behavior of austenitic stainless steel types AISI 316 and AISI 304

    Varavallo, Rogerio; Manfrinato, Marcos Dorigao; Rossino, Luciana Sgarbi; Spinelli, Dirceu; Riofano, Rosamel Melita Munoz

    2010-01-01

    The plasma nitriding process has been used as an efficient method to optimize the surface properties of steel and alloy in order to increase their wear, fatigue and corrosion resistance. This paper reports on a study of the composition and influence of the nitrided layer on the high-cycle fatigue properties of the AISI 316 and 304 type austenitic stainless steels. Test specimens of AISI 316 and 304 steel were nitrided at 400 deg C for 6 hours under a pressure of 4.5 mbar, using a gas mixture of 80% volume of H 2 and 20% volume of N 2 . The rotary fatigue limit of both nitrided and non-nitrided steels was determined, and the effect of the treatment on the fatigue limit of the two steels was evaluated. The mechanical properties of the materials were evaluated based on tensile tests, and the nitrided layer was characterized by microhardness tests, scanning electron microscopy and X-ray diffraction. The resulting nitride layer showed high hardness and mechanical strength, increasing the fatigue limit of the nitrided material in comparison with the non-nitrided one. The fatigue limit of the 316 steel increased from 400 MPa to 510 MPa in response to nitriding, while that of the 304 steel increased from 380 MPa to 560 MPa. One of the contributing factors of this increase was the introduction of residual compressive stresses during the surface hardening process, which reduce the onset of crack formation underneath the nitride layer. (author)

  19. Hot compression deformation behavior of AISI 321 austenitic stainless steel

    Haj, Mehdi; Mansouri, Hojjatollah; Vafaei, Reza; Ebrahimi, Golam Reza; Kanani, Ali

    2013-06-01

    The hot compression behavior of AISI 321 austenitic stainless steel was studied at the temperatures of 950-1100°C and the strain rates of 0.01-1 s-1 using a Baehr DIL-805 deformation dilatometer. The hot deformation equations and the relationship between hot deformation parameters were obtained. It is found that strain rate and deformation temperature significantly influence the flow stress behavior of the steel. The work hardening rate and the peak value of flow stress increase with the decrease of deformation temperature and the increase of strain rate. In addition, the activation energy of deformation ( Q) is calculated as 433.343 kJ/mol. The microstructural evolution during deformation indicates that, at the temperature of 950°C and the strain rate of 0.01 s-1, small circle-like precipitates form along grain boundaries; but at the temperatures above 950°C, the dissolution of such precipitates occurs. Energy-dispersive X-ray analyses indicate that the precipitates are complex carbides of Cr, Fe, Mn, Ni, and Ti.

  20. Austenite Grain Growth Behavior of AISI 4140 Alloy Steel

    Lin Wang

    2013-01-01

    Full Text Available AISI 4140 alloy steel is widely applied in the manufacture of various parts such as gears, rams, and spindles due to its good performance of strength, toughness, and wear resistance. The former researches most focused on its deformation and recrystallization behaviors under high temperature. However, the evolution laws of austenite grain growth were rarely studied. This behavior also plays an important role in the mechanical properties of parts made of this steel. In this study, samples are heated to a certain temperature of 1073 K, 1173 K, 1273 K, and 1373 K at a heating rate of 5 K per second and hold for different times of 0 s, 120 s, 240 s, 360 s, and 480 s before being quenched with water. The experimental results suggest that the austenite grains enlarge with increasing temperature and holding time. A mathematical model and an application developed in Matlab environment are established on the basis of previous works and experimental results to predict austenite grains size in hot deformation processes. The predicted results are in good agreement with experimental results which indicates that the model and the application are reliable.

  1. Influence of Thermal Homogenization Treatment on Structure and Impact Toughness of H13 ESR Steel

    MA Dang-shen; ZHOU Jian; CHEN Zai-zhi; ZHANG Zhong-kan; CHEN Qi-an; LI De-hui

    2009-01-01

    The as-cast microstrueture of H13 ESR ingot and the influence of high temperature diffusion treatment on the structure and impact toughness have been investigated. The results show that the dendrite arm spacing gradually becomes wide from the surface to the center of ingot, and the large primary carbide particles always exist in interdendritic segregation areas; by means of high temperature diffusion treatment of ingot prior to hot forging, the banded segregation is nearly eliminated, the annealed structure is more uniform and the isotropic properties have been improved remarkably.

  2. A comprehensive review on cold work of AISI D2 tool steel

    Abdul Rahim, Mohd Aidil Shah bin; Minhat, Mohamad bin; Hussein, Nur Izan Syahriah Binti; Salleh, Mohd Shukor bin

    2017-11-01

    As a common material in mould and die application, AISI D2 cold work tool steel has proven to be a promising chosen material in the industries. However, challenges remain in using AISI D2 through a modified version with a considerable progress having been made in recent years. This paper provides a critical review of the original as-cast AISI D2 cold work tool steel up to the modified version. The main purpose is to develop an understanding of current modified tool steel trend; the machinability of AISI D2 (drilling, milling, turning, grinding and EDM/WEDM; and the microstructure evolution and mechanical properties of these cold work tool steels due to the presence of alloy materials in the steel matrix. The doping of rare earth alloy element, new steel fabrication processes, significant process parameter in machinability and surface treatment shows that there have been few empirical investigations into these cold work tool steel alloys. This study has discovered that cold work tool steel will remain to be explored in order to survive in the steel industries.

  3. Flank wears Simulation by using back propagation neural network when cutting hardened H-13 steel in CNC End Milling

    Hazza, Muataz Hazza F. Al; Adesta, Erry Y. T.; Riza, Muhammad

    2013-12-01

    High speed milling has many advantages such as higher removal rate and high productivity. However, higher cutting speed increase the flank wear rate and thus reducing the cutting tool life. Therefore estimating and predicting the flank wear length in early stages reduces the risk of unaccepted tooling cost. This research presents a neural network model for predicting and simulating the flank wear in the CNC end milling process. A set of sparse experimental data for finish end milling on AISI H13 at hardness of 48 HRC have been conducted to measure the flank wear length. Then the measured data have been used to train the developed neural network model. Artificial neural network (ANN) was applied to predict the flank wear length. The neural network contains twenty hidden layer with feed forward back propagation hierarchical. The neural network has been designed with MATLAB Neural Network Toolbox. The results show a high correlation between the predicted and the observed flank wear which indicates the validity of the models.

  4. Flank wears Simulation by using back propagation neural network when cutting hardened H-13 steel in CNC End Milling

    Al Hazza, Muataz Hazza F; Adesta, Erry Y T; Riza, Muhammad

    2013-01-01

    High speed milling has many advantages such as higher removal rate and high productivity. However, higher cutting speed increase the flank wear rate and thus reducing the cutting tool life. Therefore estimating and predicting the flank wear length in early stages reduces the risk of unaccepted tooling cost. This research presents a neural network model for predicting and simulating the flank wear in the CNC end milling process. A set of sparse experimental data for finish end milling on AISI H13 at hardness of 48 HRC have been conducted to measure the flank wear length. Then the measured data have been used to train the developed neural network model. Artificial neural network (ANN) was applied to predict the flank wear length. The neural network contains twenty hidden layer with feed forward back propagation hierarchical. The neural network has been designed with MATLAB Neural Network Toolbox. The results show a high correlation between the predicted and the observed flank wear which indicates the validity of the models

  5. Tribological Response of Heat Treated AISI 52100 Steels Against Steel and Ceramic Counterparts

    Türedi E.

    2017-09-01

    Full Text Available AISI 52100 bearing steels are commonly used in applications requiring high hardness and abrasion resistance. The bearing steels are working under dynamic loads in service conditions and their toughness properties become important. In order to provide the desired mechanical properties, various heat treatments (austenizing, quenching and tempering are usually applied. In this study, AISI 52100 bearing steel samples were austenized at 900°C for ½ h and water quenched to room temperature. Then tempering was carried out at 795°C, 400°C and 200°C for ½ h. In order to investigate the effect of heat treatment conditions on wear behavior, dry friction tests were performed according to ASTM G99-05 Standard with a ‘ball-on-disk’ type tribometer. The samples were tested against steel and ceramic counterparts using the parameters of 100 m distance and 30 N load and 0.063 m/s rotational speed. After wear test, the surface characterization was carried out using microscopy. Wear loss values were calculated using a novel optical method on both flat and counterpart specimens.

  6. Qualification criteria verification for aisi-4340 steel suspension lug

    Riaz, M.A.; Alam, M.

    2005-01-01

    All external loads carried underneath an aircraft are mounted onto it through mechanism generally known as suspension system. The externally mounted attachments like bombs, missiles and fuel tanks etc. experience enormous aerodynamic and inertial forces in the flights. These forces are transferred to the interface point of suspension system, known as 'Suspension Lug'. Thus lugs are considered critical component and have extremely stringent qualification criteria standards used in the aviation industry in USA, Europe, Russia, etc. Different standards prevail in different parts of the world about qualification and testing of these lugs. As Pakistan is entering into aviation industry, therefore there is a need to fulfill the requirements of these standards, to suit Pakistani environment. The suspension lug under study is 2000 Ibs. load class made from AISI-4340 Steel having good mechanical properties as per required standard. The manufacturing processes included forging, machining and vacuum heat treatment. The prototypes of suspension lugs were manufactured in the local industry and subjected to the required mechanical tests such as tensile testing at 5 to 35 degree angles. Impact testing at cryogenic temperatures of -50 to -70 degree C, and breaking load testing were performed. The acceptable results were obtained and mechanical testing for qualification of lugs was finalized and standardized. The options were compared with practical viability, utilization of product and cost effectiveness. (author)

  7. Experimental study on joining of AA6063 and AISI 1040 steel

    Hynes, N. Rajesh Jesudoss; Raja, S.

    2018-05-01

    Feasibility of joining of dissimilar metals with different physical, chemical and thermal properties such as AA6063 alloy and AISI 1040 steel is worthwhile study, since it has tremendous applications in all most of all engineering domains. The mechanism of bonding is studied using scanning electron microscopy. Impact strength of AA2024/AISI joints, axial shortening distance, micro hardness distribution and joint strength are determined. Micro hardness profile shows increased hardness value at the joint interface, due to grain refinement.

  8. Texture evolution in thin-sheets on AISI 301 metastable stainless steel under dynamic loading

    Kim, K.Y. [Posco Steels, Pohan, South Korea (Korea, Republic of); Kozaczek, K. [Oak Ridge National Lab., TN (United States); Kulkarni, S.M. [TRW Vehicle Safety Systems, Mesa, AZ (United States); Bastias, P.C.; Hahn, G.T. [Vanderbilt Univ., Nashville, TN (United States)

    1995-05-08

    The evolution of texture in thin sheets of metastable austenitic stainless steel AISI 301 is affected by external conditions such as loading rate and temperature, by inhomogeneous deformation phenomena such as twinning and shear band formation, and by the concurent strain induced phase transformation of the retained austenitc ({gamma}) into martensite ({alpha}). The present paper describes texture measurements on different gauges of AISI 301 prior and after uniaxial stretching under different conditions.

  9. Effect of biomimetic non-smooth unit morphology on thermal fatigue behavior of H13 hot-work tool steel

    Meng, Chao; Zhou, Hong; Cong, Dalong; Wang, Chuanwei; Zhang, Peng; Zhang, Zhihui; Ren, Luquan

    2012-06-01

    The thermal fatigue behavior of hot-work tool steel processed by a biomimetic coupled laser remelting process gets a remarkable improvement compared to untreated sample. The 'dowel pin effect', the 'dam effect' and the 'fence effect' of non-smooth units are the main reason of the conspicuous improvement of the thermal fatigue behavior. In order to get a further enhancement of the 'dowel pin effect', the 'dam effect' and the 'fence effect', this study investigated the effect of different unit morphologies (including 'prolate', 'U' and 'V' morphology) and the same unit morphology in different sizes on the thermal fatigue behavior of H13 hot-work tool steel. The results showed that the 'U' morphology unit had the optimum thermal fatigue behavior, then the 'V' morphology which was better than the 'prolate' morphology unit; when the unit morphology was identical, the thermal fatigue behavior of the sample with large unit sizes was better than that of the small sizes.

  10. Wear resistance of DLC coating deposited on pretreated AISI 4140 steel

    Podgornik, B.; Vizintin, J. [Ljubljana Univ. (Slovenia). Centre of Tribology and Technical Diagnostics; Ronkainen, H.; Holmberg, K. [VTT Manufacturing Technology (Finland). Operational Reliability

    2000-07-01

    In the last few years, the application of nitrided steels as substrates for hard coatings has been increasingly reported. Diamond-like carbon (DLC) coatings, in particular, have attracted significant attention owing to their desirable tribological properties. The aim of the present study was to investigate the possibilities of using hard DLC coatings on softer substrates, such as AISI 4140 steel. (orig.)

  11. Study of radiation damages in AISI 316 and 347 steels

    Santos, G.R. dos.

    1993-03-01

    The CV-28 cyclotron at IEN (Nuclear Engineering Institute) has been used to simulated, in a short time scale, uniform He concentrations produced during neutron irradiation of metals by (n, α) reactions. Helium was implanted at concentrations of 1 to 300 ppm in 100 μm thick sheet samples of AISI 316 and 347 S S by degrading a 28 MeV alpha particle beam with a rotating energy degrader. The effects of He on the mechanical properties of the steels were studied by both non-destructive (positron annihilation) and destructive tests (tensile, creep, TEM and SEM). The positron lifetime measurements of irradiated and annealed samples were used as the base to discuss the He diffusion mechanism. Activation energies of 0.34±0.04 eV for 316 S S and 0.57±0.06 eV for 347 S S, characterized a dissociative process above 650 0 C. TEM analyses have suggested the Ostwald ripening process for bubble growth over the full range of He concentrations studied. It was shown, in agreement with theoretical calculations that, by themselves the displacements produced during the helium implantation, at rate of 1.8 x 10 -3 d pa/ppm, were not sufficient to cause significant changes in ductility. However, a strong ductility loss with increasing He concentration was observed for both types of steel for tensile tests at 25 0 C, as well as in creep at 750 0 C over the range of strain (100 to 200 MPa). Finally, it was shown that charged particle simulation associated with positron annihilation techniques provides a fast, relatively low cost, and useful method to study different kinds of neutron damage in materials. (author)

  12. On electrical resistivity of AISI D2 steel during various stages of cryogenic treatment

    Lomte, Sachin Vijay; Gogte, Chandrashekhar Laxman; Peshwe, Dilip

    2012-06-01

    The effect of dislocation densities and residual stresses is well known in tool steels. Measurement of electrical resistivity in order to monitor dislocation densities or residual stresses has seldom been used in investigating the effect of cryogenic treatment on tool steels. Monitoring residual stresses during cryogenic treatment becomes important as it is directly related to changes due to cryogenic treatment of tool steels. For high carbon high chromium (HCHC- AISI D2) steels, not only wear resistance but dimensional stability is an important issue as the steels are extensively used in dies, precision measuring instruments. This work comprises of study of measurement of electrical resistivity of AISI D2 steel at various stages of cryogenic treatment. Use of these measurements in order to assess the dimensional stability of these steels is discussed in this paper.

  13. The effect of plasma arc process parameters on the properties of dissimilar AISI 1040/AISI 304 steel plate welds

    Kilic, Musa; Kirik, Ihsan; Orhan, Nuri [Firat Univ., Elazig (Turkey); Celik, Ferkan [Science Industry and Technology Ministry of Turkey (Turkey)

    2012-11-01

    In this study, 10 mm thick AISI 1040 and AISI 304 steel plates were welded in the butt position without pretreatment by plasma transferred arc (PTA) welding technique. Therefore, mechanical behaviour, microstructure, penetration depth and length were investigated. After welding, microstructural changes in the interface regions of the welded specimens were examined by scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS). Micro-hardness as well as V-notch Charpy tests were performed to determine the mechanical properties of the welds. The influence of the welding parameters on the dimension and shape of the joints has been found out. From the results, it was derived that with the parameters used, a partly keyhole weld bead formed with a penetration depth of 10 mm and a width of 11 mm in butt position. (orig.)

  14. Deformation induced martensite in AISI 316 stainless steel

    Solomon, N.

    2010-04-01

    Full Text Available The forming process leads to a considerable differentiation of the strain field within the billet, and finally causes the non-uniform distribution of the total strain, microstrusture and properties of the material over the product cross-section. This paper focus on the influence of stress states on the deformation-induced a’ martensitic transformation in AISI Type 316 austenitic stainless steel. The formation of deformation-induced martensite is related to the austenite (g instability at temperatures close or below room temperature. The structural transformation susceptibility is correlated to the stacking fault energy (SFE, which is a function not only of the chemical composition, but also of the testing temperature. Austenitic stainless steels possess high plasticity and can be easily cold formed. However, during cold processing the hardening phenomena always occurs. Nevertheless, the deformation-induced martensite transformation may enhance the rate of work-hardening and it may or may not be in favour of further material processing. Due to their high corrosion resistance and versatile mechanical properties the austenitic stainless steels are used in pressing of heat exchanger plates. However, this corrosion resistance is influenced by the amount of martensite formed during processing. In order to establish the links between total plastic strain, and martensitic transformation, the experimental tests were followed by numerical simulation.

    El proceso de conformación da a lugar a una considerable diferenciación del campo de tensiones dentro de una barra de extrusión y, finalmente, causa una distribución no uniforme de la tensión total, la microestructura y propiedades del material sobre el corte transversal. En este trabajo se estudia la influencia de los estados de tensión sobre la transformación martensítica inducida por deformación en un acero inoxidable austenítico tipo AISI 316. La formación de martensita inducida por

  15. Estimating the Contact Endurance of the AISI 321 Stainless Steel Under Contact Gigacycle Fatigue Tests

    Savrai, R. A.; Makarov, A. V.; Osintseva, A. L.; Malygina, I. Yu.

    2018-02-01

    Mechanical testing of the AISI 321 corrosion resistant austenitic steel for contact gigacycle fatigue has been conducted with the application of a new method of contact fatigue testing with ultrasonic frequency of loading according to a pulsing impact "plane-to-plane" contact scheme. It has been found that the contact endurance (the ability to resist the fatigue spalling) of the AISI 321 steel under contact gigacycle fatigue loading is determined by its plasticity margin and the possibility of additional hardening under contact loading. It is demonstrated that the appearance of localized deep and long areas of spalling on a material surface can serve as a qualitative characteristic for the loss of the fatigue strength of the AISI 321 steel under impact contact fatigue loading. The value of surface microhardness measured within contact spots and the maximum depth of contact damages in the peripheral zone of contact spots can serve as quantitative criteria for that purpose.

  16. Evaluation of AISI 316L stainless steel welded plates in heavy petroleum environment

    Carvalho Silva, Cleiton; Pereira Farias, Jesualdo; Batista de Sant'Ana, Hosiberto

    2009-01-01

    This work presents the study done on the effect of welding heating cycle on AISI 316L austenitic stainless steel corrosion resistance in a medium containing Brazilian heavy petroleum. AISI 316L stainless steel plates were welded using three levels of welding heat input. Thermal treatments were carried out at two levels of temperatures (200 and 300 deg. C). The period of treatment in all the trials was 30 h. Scanning electronic microscopy (SEM) and analysis of X-rays dispersive energy (EDX) were used to characterize the samples. Weight loss was evaluated to determine the corrosion rate. The results show that welding heating cycle is sufficient to cause susceptibility to corrosion caused by heavy petroleum to the heat affected zone (HAZ) of the AISI 316L austenitic stainless steel

  17. The effects of induction hardening on wear properties of AISI 4140 steel in dry sliding conditions

    Totik, Y.; Sadeler, R.; Altun, H.; Gavgali, M.

    2002-01-01

    Wear behaviour of induction hardened AISI 4140 steel was evaluated under dry sliding conditions. Specimens were induction hardened at 1000 Hz for 6, 10, 14, 18, 27 s, respectively, in the inductor which was a three-turn coil with a coupling distance of 2.8 mm. Normalised and induction hardened specimens were fully characterised before and after the wear testing using hardness, profilometer, scanning electron microscopy and X-ray diffraction. The wear tests using a pin-on-disc machine showed that the induction hardening treatments improved the wear behaviour of AISI 4140 steel specimens compared to normalised AISI 4140 steel as a result of residual stresses and hardened surfaces. The wear coefficients in normalised specimens are greater than that in the induction hardened samples. The lowest coefficient of the friction was obtained in specimens induction-hardened at 875 deg. C for 27 s

  18. The Effects of Shallow Cryogenic Process On The Mechanical Properties of AISI 4140 Steel

    Eşref KIZILKAYA

    2018-03-01

    Full Text Available In this study, shallow cryogenic treatments were carried out for various holding time to AISI 4140 steel and the effects of heat treatment parameters on wear behavior, impact strength and tensile strength were investigated. Three different holding times were used for cryogenic heat treatments. After the cryogenic process, single tempering was applied. In addition, the abrasion tests were carried out at three different forces (5N, 10N and 15N at a constant slip speed (3.16 m / s and at three different slip distances (95 m, 190 m, 285 m. It has been determined that the shallow cryogenic process parameters significantly influence the mechanical properties of the AISI 4140 steel as a result of experimental studies., Low heat treatment times in cryogenic heat treatment have been found to have a positive effect on many mechanical properties, especially wear. The mechanical properties of the AISI 4140 steel can be optimized by controlling the shallow cryogenic heat treatment parameters.

  19. The effects of induction hardening on wear properties of AISI 4140 steel in dry sliding conditions

    Totik, Y.; Sadeler, R.; Altun, H.; Gavgali, M

    2002-02-15

    Wear behaviour of induction hardened AISI 4140 steel was evaluated under dry sliding conditions. Specimens were induction hardened at 1000 Hz for 6, 10, 14, 18, 27 s, respectively, in the inductor which was a three-turn coil with a coupling distance of 2.8 mm. Normalised and induction hardened specimens were fully characterised before and after the wear testing using hardness, profilometer, scanning electron microscopy and X-ray diffraction. The wear tests using a pin-on-disc machine showed that the induction hardening treatments improved the wear behaviour of AISI 4140 steel specimens compared to normalised AISI 4140 steel as a result of residual stresses and hardened surfaces. The wear coefficients in normalised specimens are greater than that in the induction hardened samples. The lowest coefficient of the friction was obtained in specimens induction-hardened at 875 deg. C for 27 s.

  20. Swelling behavior of manganese-bearing AISI 216 steel

    Gelles, D.S.; Garner, F.A.

    1984-01-01

    The inclusion of 8.5 wt % manganese in AISI 216 does not appear to alter the swelling behavior from that found to be typical of austenitic alloys with comparable levels of other austentite-stabilizing elements. The swelling in AISI 216 in EBR-II is quite insensitive to irradiation temperature in the range 400-650 0 C. Microscopy reveals that this may arise from the low level of precipitation that occurs in the alloy

  1. Effect of cold working on nitriding process of AISI 304 and 316 austenitic stainless steel

    Pereira, Silvio Andre de Lima

    2012-01-01

    The nitriding behavior of AISI 304 and 316 austenitic stainless steel was studied by different cold work degree before nitriding processes. The microstructure, thickness, microhardness and chemical micro-composition were evaluated through optical microscopy, microhardness, scanner electronic microscopy and x ray diffraction techniques. Through them, it was observed that previous plastic deformations do not have influence on layer thickness. However, a nitrided layer thicker can be noticed in the AISI 304 steel. In addition, two different layers can be identified as resulted of the nitriding, composed for austenitic matrix expanded by nitrogen atoms and another thinner immediately below expanded by Carbon atoms. (author)

  2. Interface bonding of NiCrAlY coating on laser modified H13 tool steel surface

    Reza, M. S.; Aqida, S. N.; Ismail, I.

    2016-06-01

    Bonding strength of thermal spray coatings depends on the interfacial adhesion between bond coat and substrate material. In this paper, NiCrAlY (Ni-164/211 Ni22 %Cr10 %Al1.0 %Y) coatings were developed on laser modified H13 tool steel surface using atmospheric plasma spray (APS). Different laser peak power, P p, and duty cycle, DC, were investigated in order to improve the mechanical properties of H13 tool steel surface. The APS spraying parameters setting for coatings were set constant. The coating microstructure near the interface was analyzed using IM7000 inverted optical microscope. Interface bonding of NiCrAlY was investigated by interfacial indentation test (IIT) method using MMT-X7 Matsuzawa Hardness Tester Machine with Vickers indenter. Diffusion of atoms along NiCrAlY coating, laser modified and substrate layers was investigated by energy-dispersive X-ray spectroscopy (EDXS) using Hitachi Tabletop Microscope TM3030 Plus. Based on IIT method results, average interfacial toughness, K avg, for reference sample was 2.15 MPa m1/2 compared to sample L1 range of K avg from 6.02 to 6.96 MPa m1/2 and sample L2 range of K avg from 2.47 to 3.46 MPa m1/2. Hence, according to K avg, sample L1 has the highest interface bonding and is being laser modified at lower laser peak power, P p, and higher duty cycle, DC, prior to coating. The EDXS analysis indicated the presence of Fe in the NiCrAlY coating layer and increased Ni and Cr composition in the laser modified layer. Atomic diffusion occurred in both coating and laser modified layers involved in Fe, Ni and Cr elements. These findings introduce enhancement of coating system by substrate surface modification to allow atomic diffusion.

  3. Resistance spot welding of AISI 430 ferritic stainless steel: Phase transformations and mechanical properties

    Alizadeh-Sh, M.; Marashi, S.P.H.; Pouranvari, M.

    2014-01-01

    Highlights: • Phase transformations during RSW of AISI430 are detailed. • Grain growth, martensite formation and carbide precipitation are dominant phase transformations. • Failure mode of AISI430 resistance spot welded joints are analyzed. • Larger FZ size provided improved load bearing capacity and energy absorption capability. - Abstract: The paper aims at investigating the process–microstructure–performance relationship in resistance spot welding of AISI 430 ferritic stainless steel. The phase transformations which occur during weld thermal cycle were analyzed in details, based on the physical metallurgy of welding of the ferritic stainless steels. It was found that the microstructure of the fusion zone and the heat affected zone is influenced by different phenomena including grain growth, martensite formation and carbide precipitation. The effects of welding cycle on the mechanical properties of the spot welds in terms of peak load, energy absorption and failure mode are discussed

  4. Microstructure and Hardness of High Temperature Gas Nitrided AISI 420 Martensitic Stainless Steel

    Ibrahim Nor Nurulhuda Md.

    2014-07-01

    Full Text Available This study examined the microstructure and hardness of as-received and nitrided AISI 420 martensitic stainless steels. High temperature gas nitriding was employed to treat the steels at 1200°C for one hour and four hours using nitrogen gas, followed by furnace cooled. Chromium nitride and iron nitride were formed and concentrated at the outmost surface area of the steels since this region contained the highest concentration of nitrogen. The grain size enlarged at the interior region of the nitrided steels due to nitriding at temperature above the recrystallization temperature of the steel and followed by slow cooling. The nitrided steels produced higher surface hardness compared to as-received steel due to the presence of nitrogen and the precipitation of nitrides. Harder steel was produced when nitriding at four hours compared to one hour since more nitrogen permeated into the steel.

  5. Treatment of nitridation by microwave post discharge plasma in an AISI 4140 steel

    Medina F, A.; Rodriguez L, V.; Zamora R, L.; Oseguera P, J.

    1998-01-01

    The objective of this work is to determine through X-ray diffraction, microhardness measurement and scanning electron microscopy those main operation parameters of the microwave post discharge treatment (temperature of treatment, gas mixture and permanence time) nitriding an AISI 4140 steel and to characterize the compact layer of nitrides formed during the treatment. (Author)

  6. Microstructural characterization of an AISI-SAE 4140 steel without nitridation and nitrided

    Medina F, A.; Naquid G, C.

    2000-01-01

    It was micro structurally characterized an AISI-SAE 4140 steel before and after of nitridation through the nitridation process by plasma post-unloading microwaves through Optical microscopy (OM), Scanning electron microscopy (SEM) by means of secondary electrons and retrodispersed, X-ray diffraction (XRD), Energy dispersion spectra (EDS) and mapping of elements. (Author)

  7. Influence of the surface finishing on electrochemical corrosion characteristics of AISI 316L stainless steel

    Dundeková, S.; Hadzima, B.; Fintová, Stanislava

    2015-01-01

    Roč. 22, č. 2 (2015), s. 77-84 ISSN 1335-0803 Institutional support: RVO:68081723 Keywords : AISI 316L stainless steel * EIS * Corrosion Subject RIV: JK - Corrosion ; Surface Treatment of Materials http://ojs.mateng.sk/index.php/Mateng/article/view/167/278

  8. Novel water-air circulation quenching process for AISI 4140 steel

    Zheng, Liyun; Zheng, Dawei; Zhao, Lixin; Wang, Lihui; Zhang, Kai

    2013-11-01

    AISI 4140 steel is usually used after quenching and tempering. During the heat treatment process in industry production, there are some problems, such as quenching cracks, related to water-cooling and low hardness due to oil quenching. A water-air circulation quenching process can solve the problems of quenching cracks with water and the high cost quenching with oil, which is flammable, unsafe and not enough to obtain the required hardness. The control of the water-cooling and air-cooling time is a key factor in the process. This paper focuses on the quenching temperature, water-air cycle time and cycle index to prevent cracking for AISI 4140 steel. The optimum heat treatment parameters to achieve a good match of the strength and toughness of AISI 4140 steel were obtained by repeated adjustment of the water-air circulation quenching process parameters. The tensile strength, Charpy impact energy at -10 °C and hardness of the heat treated AISI 4140 steel after quenching and tempering were approximately 1098 MPa, 67.5 J and 316 HB, respectively.

  9. Surface characterization and wear behaviour of laser surface melted AISI 316L stainless steel

    Kumar, A

    2010-01-01

    Full Text Available The present study concerns an in depth investigation of the influence of laser surface melting of AISI 316L stainless steel using Ar and N2 as shrouding atmosphere. Laser surface melting has been carried out using a 5 kW continuous wave (CW) fibre...

  10. Effect of the oxygen partial pressure on ferritic stainless steel AISI 441 at high temperatures

    Salgado, M.F.; Carvalho, I.S.; Santos, R.S.; Correa, O.V.; Ramanathan, L.V.

    2014-01-01

    Stainless steels can be exposed to aggressive gases at high temperatures. To understand the behavior of oxidation of the steel AISI 441 was made oxidation at temperatures between 850 ° C and 950 ° C, at two different atmospheres: synthetic air, using tubular furnace and Argon, containing 1ppm O_2, in thermobalance. The kinetics of oxidation of the films was established by measuring the mass gain per unit of area as a function of the oxidation time. The microstructure and chemical composition of the oxides were analyzed by SEM, EDS and XRD. Chemical analysis showed that films formed on steel AISI 441 had mostly chromium oxide and the following elements: Cr, Mn, Fe, Ti and Si. Regarding the kinetics of oxidation, it was observed that in synthetic air, the steel oxidation increased gradually with the temperature, but in argon, it showed the highest oxidation at 900 ° C and the lowest oxidation at 950 ° C. (author)

  11. Carbides crystalline structure of AISI M2 high-speed steel

    Serna, M.M.; Galego, E.; Rossi, J.L.

    2005-01-01

    The aim of this study was to identify the crystallographic structure of the extracted carbides of AISI M2 steel spray formed The structure determination of these carbides. The structure determination of these carbides is a very hard work. Since these structures were formed by atom migration it is not possible to reproduce them by a controlled process with a determined chemical composition. The solution of this problem is to obtain the carbide by chemical extraction from the steel. (Author)

  12. Structure and properties of the Stainless steel AISI 316 nitrided with microwave plasma

    Becerril R, F.

    1999-01-01

    In this work were presented the results obtained by nitridation on stainless steel AISI 316 using a plasma generated through a microwave discharge with an external magnetic field using several moistures hydrogen / nitrogen to form a plasma. The purpose of nitridation was to increase the surface hardness of stainless steel through a phase formation knew as γN which has been reported that produces such effect without affect the corrosion resistance proper of this material. (Author)

  13. Study of residual stresses generated in machining of AISI 4340 steel

    Reis, W.P. dos; Fonseca, M.P. Cindra; Serrao, L.F.; Chuvas, T.C.; Oliveira, L.C.

    2010-01-01

    Among the mechanical construction steels, AISI 4340 has good harden ability, while combining high strength with toughness and good fatigue strength, making it excellent for application in the metalworking industry, where it can work at different levels and types of requests. Residual stresses are generated in almost all processes of mechanical manufacturing. In this study, the residual stresses generated in different machining processes and heat treatment hardening of AISI 4340 were analyzed by X-ray diffraction, by the sen 2 ψ method, using Crκβ radiation and compared. All samples, except for turned and cut by EDM, presented compressive residual stresses in the surface with various magnitudes. (author)

  14. Study of corrosion resistance of AISI 444 ferritic stainless steel for application as a biomaterial

    Marques, Rogerio Albuquerque

    2014-01-01

    Ferritic stainless steels are ferromagnetic materials. This property does not allow their use in orthopedic prosthesis. Nevertheless, in some specific applications, this characteristic is very useful, such as, for fixing dental and facial prostheses by using magnetic attachments. In this study, the corrosion resistance and cytotoxicity of the AISI 444 ferritic stainless steel, with low nickel content, extra-low interstitial levels (C and N) and Ti and Nb stabilizers, were investigated for magnetic dental attachments application. The ISO 5832-1 (ASTM F-139) austenitic stainless steel and a commercial universal keeper for dental attachment (Neo-magnet System) were evaluated for comparison reasons. The first stainless steel is the most used metallic material for prostheses, and the second one, is a ferromagnetic keeper for dental prostheses (NeoM). In vitro cytotoxicity analysis was performed by the red neutral incorporation method. The results showed that the AISI 444 stainless steel is non cytotoxic. The corrosion resistance was studied by anodic polarization methods and electrochemical impedance spectroscopy (EIS), in a saline phosphate buffered solution (PBS) at 37 °C. The electronic properties of the passive film formed on AISI 444 SS were evaluated by the Mott-Schottky approach. All tested materials showed passivity in the PBS medium and the passive oxide film presented a duplex nature. The highest susceptibility to pitting corrosion was associated to the NeoM SS. This steel was also associated to the highest dopant concentration. The comparatively low levels of chromium (nearly 12.5%) and molybdenum (0.3%) of NeoM relatively to the other studied stainless steels are the probable cause of its lower corrosion resistance. The NeoM chemical composition does not match that of the SUS444 standards. The AISI 444 SS pitting resistance was equivalent to the ISO 5832-1 pointing out that it is a potential candidate for replacement of commercial ferromagnetic alloys used

  15. The effects of annealing temperature and cooling rate on carbide precipitation behavior in H13 hot-work tool steel

    Kang, Minwoo; Park, Gyujin; Jung, Jae-Gil; Kim, Byung-Hoon; Lee, Young-Kook

    2015-01-01

    Highlights: • Unexpected Mo carbides formed during slow cooling from low annealing temperatures. • Mo carbides formed during the migration of Mo for a transition of Cr-rich carbide. • Mo carbides were precipitated at the boundaries of M 7 C 3 carbides and ferrite grains. • Annealing conditions for the precipitation of Mo carbides were discussed. - Abstract: The precipitation behavior of H13 hot-work tool steel was investigated as a function of both annealing temperature and cooling rate through thermodynamic calculations and microstructural analyses using transmission and scanning electron microscope and a dilatometer. The V-rich MC carbide and Cr-rich M 7 C 3 and M 23 C 6 carbides were observed in all annealed specimens regardless of annealing and cooling conditions, as expected from an equilibrium phase diagram of the steel used. However, Mo-rich M 2 C and M 6 C carbides were unexpectedly precipitated at a temperature between 675 °C and 700 °C during slow cooling at a rate of below 0.01 °C/s from the annealing temperatures of 830 °C and below. The solubility of Mo in both M 7 C 3 and ferrite reduces with decreasing temperature during cooling. Mo atoms diffuse out of both M 7 C 3 and ferrite, and accumulate locally at the interface between M 7 C 3 and ferrite. Mo carbides were form at the interface of M 7 C 3 carbides during the transition of Cr-rich M 7 C 3 to stable M 23 C 6

  16. Investigation of plume dynamics during picosecond laser ablation of H13 steel using high-speed digital holography

    Pangovski, Krste; Otanocha, Omonigho B.; Zhong, Shan; Sparkes, Martin; Liu, Zhu; O'Neill, William; Li, Lin

    2017-02-01

    Ablation of H13 tool steel using pulse packets with repetition rates of 400 and 1000 kHz and pulse energies of 75 and 44 μ {J}, respectively, is investigated. A drop in ablation efficiency (defined here as the depth per pulse or μ {m}{/}μ {J}) is shown to occur when using pulse energies of E_{{pulse}} > 44 μ {J}, accompanied by a marked difference in crater morphology. A pulsed digital holographic system is applied to image the resulting plumes, showing a persistent plume in both cases. Holographic data are used to calculate the plume absorption and subsequently the fraction of pulse energy arriving at the surface after traversing the plume for different pulse arrival times. A significant proportion of the pulse energy is shown to be absorbed in the plume for E_{{pulse}} > 44 μ {J} for pulse arrival times corresponding to {>}1 MHz pulse repetition rate, shifting the interaction to a vapour-dominated ablation regime, an energetically costlier ablation mechanism.

  17. Tool Wear and Formation Mechanism of White Layer When Hard Milling H13 Steel under Different Cooling/Lubrication Conditions

    Song Zhang

    2014-04-01

    Full Text Available The present work aims at revealing the formation mechanism of white layer and understanding the effects of tool wear and cooling/lubrication condition on white layer when hard milling H13 steel with coated cutting tools. Hard milling experiments were carried out, and tool wear and its effect on formation of white layer were investigated. Compared to dry cutting condition, CMQL (cryogenic minimum quantity lubrication technique can obviously reduce tool wear and prolong tool life owing to its good cooling and lubrication properties. The optical images of the subsurface materials indicate that the formation of white layer is related to tool wear; moreover, the thickness of white layer increases with the increase of tool wear. SEM (scanning electron microscope images and XRD (X-ray diffraction analysis confirm that the formation of white layer is mainly due to the mechanical effect rather than the thermal effect. It also proves that white layer is partly decreased or can be totally eliminated by optimizing process parameters under CMQL cutting condition. CMQL technique has the potential to be used for achieving prolonged tool life and enhanced surface integrity.

  18. Effect of noble metals on the corrosion of AISI 316L stainless steel in nitric acid

    Robin, R.; Andreoletti, G.; Fauvet, P.; Terlain, A.

    2004-01-01

    In the spent fuel treatment, the solutions of fission products contain dissolution fines, in particular platinoids. These solutions are stored into AISI 316L stainless steel tanks, and the contact of noble metallic particles such as platinoids with austenitic stainless steels may induce a shift of the steel corrosion potential towards the trans-passive domain by galvanic coupling. In that case, the steel may be polarized up to a potential value above the range of passive domain, that induces an increase of the corrosion current. The galvanic corrosion of AISI 316L stainless steel in contact with different platinoids has been investigated by electrochemical and gravimetric techniques. Two types of tests were conducted in 1 mol/L nitric acid media at 80 deg C: (1) polarization curves and (2) immersion tests with either platinoid powders (Ru, Rh, Pd) or true insoluble dissolution fines (radioactive laboratory test). The results of the study have shown that even if galvanic coupling enhances the corrosion rate by about a factor 10 in these conditions, the corrosion behavior of AISI 316L remains low (a corrosion rate below 6 μm/year, few small intergranular indentations). No specific effect of irradiation and of elements contained in radioactive fines (other than Ru, Rh and Pd) was observed on corrosion behavior. A platinoids-ranking has also been established according to their coupling potential: Ru > Pd > Rh. (authors)

  19. Evaluation of structural behaviour and corrosion resistant of austenitic AISI 304 and duplex AISI 2304 stainless steel reinforcements embedded in ordinary Portland cement mortars

    Medina, E.; Cobo, A.; Bastidas, D. M.

    2012-01-01

    The mechanical and structural behaviour of two stainless steels reinforcements, with grades austenitic EN 1.4301 (AISI 304) and duplex EN 1.4362 (AISI 2304) have been studied, and compared with the conventional carbon steel B500SD rebar. The study was conducted at three levels: at rebar level, at section level and at structural element level. The different mechanical properties of stainless steel directly influence the behaviour at section level and structural element level. The study of the corrosion behaviour of the two stainless steels has been performed by electrochemical measurements, monitoring the corrosion potential and the lineal polarization resistance (LPR), of reinforcements embedded in ordinary Portland cement (OPC) mortar specimens contaminated with different amount of chloride over one year time exposure. Both stainless steels specimens embedded in OPC mortar remain in the passive state for all the chloride concentration range studied after one year exposure. (Author) 26 refs.

  20. Effects of a laser surface processing induced heat-affected zone on the fatigue behavior of AISI 4340 steel

    McDaniels, R.L.; White, S.A.; Liaw, K.; Chen, L.; McCay, M.H.; Liaw, P.K.

    2008-01-01

    The effects of the heat-affected zone (HAZ) in AISI 4340 steel created by laser-surface alloying (LSA) on high-cycle fatigue behavior have been investigated. This research was performed by producing several lots of laser-processed AISI 4340 steel using different laser processing parameters, and then subjecting the samples to high-cycle fatigue and Knoop microindentation hardness studies. Samples of tested material from each lot were examined using scanning-electron microscopy (SEM) in order to establish the effects of laser processing on the microstructure of the fatigue-tested AISI 4340 steel. When these three techniques, microindentation hardness testing, high-cycle fatigue testing, and SEM, are combined, a mechanistic understanding of the effect of the HAZ on the fatigue behavior of this alloy might be gained. It was found that the HAZ did not appear to have an adverse effect on the high-cycle fatigue behavior of LSA-processed AISI 4340 steel

  1. Microstructural characterization of an AISI-SAE 4140 steel without nitridation and nitrided; Caracterizacion microestructural de un acero AISI-SAE 4140 sin nitrurar y nitrurado

    Medina F, A.; Naquid G, C. [Gerencia de Ciencia de Materiales, Depto. de Sintesis y Caracterizacion de Materiales, A.P. 18-1027, 11801 Mexico D.F. (Mexico)

    2000-07-01

    It was micro structurally characterized an AISI-SAE 4140 steel before and after of nitridation through the nitridation process by plasma post-unloading microwaves through Optical microscopy (OM), Scanning electron microscopy (SEM) by means of secondary electrons and retrodispersed, X-ray diffraction (XRD), Energy dispersion spectra (EDS) and mapping of elements. (Author)

  2. Mechanism of generation of large (Ti,Nb,V)(C,N)-type precipitates in H13 + Nb tool steel

    Xie, You; Cheng, Guo-guang; Chen, Lie; Zhang, Yan-dong; Yan, Qing-zhong

    2016-11-01

    The characteristics and generation mechanism of (Ti,Nb,V)(C,N) precipitates larger than 2 μm in Nb-containing H13 bar steel were studied. The results show that two types of (Ti,Nb,V)(C,N) phases exist—a Ti-V-rich one and an Nb-rich one—in the form of single or complex precipitates. The sizes of the single Ti-V-rich (Ti,Nb,V)(C,N) precipitates are mostly within 5 to 10 μm, whereas the sizes of the single Nb-rich precipitates are mostly 2-5 μm. The complex precipitates are larger and contain an inner Ti-V-rich layer and an outer Nb-rich layer. The compositional distribution of (Ti,Nb,V)(C,N) is concentrated. The average composition of the single Ti-V-rich phase is (Ti0.511V0.356Nb0.133)(C x N y ), whereas that for the single Nb-rich phase is (Ti0.061V0.263Nb0.676)(C x N y ). The calculation results based on the Scheil-Gulliver model in the Thermo-Calc software combining with the thermal stability experiments show that the large phases precipitate during the solidification process. With the development of solidification, the Ti-V-rich phase precipitates first and becomes homogeneous during the subsequent temperature reduction and heat treatment processes. The Nb-rich phase appears later.

  3. Comparative Investigation on Tool Wear during End Milling of AISI H13 Steel with Different Tool Path Strategies

    Adesta, Erry Yulian T.; Riza, Muhammad; Avicena

    2018-03-01

    Tool wear prediction plays a significant role in machining industry for proper planning and control machining parameters and optimization of cutting conditions. This paper aims to investigate the effect of tool path strategies that are contour-in and zigzag tool path strategies applied on tool wear during pocket milling process. The experiments were carried out on CNC vertical machining centre by involving PVD coated carbide inserts. Cutting speed, feed rate and depth of cut were set to vary. In an experiment with three factors at three levels, Response Surface Method (RSM) design of experiment with a standard called Central Composite Design (CCD) was employed. Results obtained indicate that tool wear increases significantly at higher range of feed per tooth compared to cutting speed and depth of cut. This result of this experimental work is then proven statistically by developing empirical model. The prediction model for the response variable of tool wear for contour-in strategy developed in this research shows a good agreement with experimental work.

  4. Microhardness measurement in AISI 321 stainless steel with niobium additions before and after fast neutron irradiation

    Galli, V.L.; Lucki, G.

    1980-01-01

    Data about influence of neutron irradiation on the microhardness of stainless steel of type AISI 321 with 0.05 and 0.1wt.% Nb additions are presented. The microhardness measurements were made in the range of 300 to 650 0 C, before and after fast neutron irradiation with fluences about 10 17 n/cm 2 . Our results indicate that radiation damage peaks occur around 480 0 C for the stainless steel of type AISI 321 without Nb addition, around 500 0 C for the composition with 0.05 wt.% Nb addition and around 570 0 C for the composition with 0.1 wt.% Nb addition. Microhardness data are in agreement with those obtained by means of electrical resistivity measurements, performed at the same conditions. (Author) [pt

  5. Tool life and surface roughness of ceramic cutting tool when turning AISI D2 tool steel

    Wan Emri Wan Abdul Rahaman

    2007-01-01

    The tool life of physical vapor deposition (PVD) titanium nitride (TiN) coated ceramic when turning AISI D2 tool steel of hardness 54-55 HRC was investigated. The experiments were conducted at various cutting speed and feed rate combinations with constant depth of cut and under dry cutting condition. The tool life of the cutting tool for all cutting conditions was obtained. The tool failure mode and wear mechanism were also investigated. The wear mechanism that is responsible for the wear form is abrasion and diffusion. Flank wear and crater wear are the main wear form found when turning AISI D2 grade hardened steel with 54-55 HRC using KY 4400 ceramic cutting tool. Additionally catastrophic failure is observed at cutting speed of 183 m/min and feed rate of 0.16 mm/ rev. (author)

  6. AFM surface imaging of AISI D2 tool steel machined by the EDM process

    Guu, Y.H.

    2005-01-01

    The surface morphology, surface roughness and micro-crack of AISI D2 tool steel machined by the electrical discharge machining (EDM) process were analyzed by means of the atomic force microscopy (AFM) technique. Experimental results indicate that the surface texture after EDM is determined by the discharge energy during processing. An excellent machined finish can be obtained by setting the machine parameters at a low pulse energy. The surface roughness and the depth of the micro-cracks were proportional to the power input. Furthermore, the AFM application yielded information about the depth of the micro-cracks is particularly important in the post treatment of AISI D2 tool steel machined by EDM

  7. AFM surface imaging of AISI D2 tool steel machined by the EDM process

    Guu, Y. H.

    2005-04-01

    The surface morphology, surface roughness and micro-crack of AISI D2 tool steel machined by the electrical discharge machining (EDM) process were analyzed by means of the atomic force microscopy (AFM) technique. Experimental results indicate that the surface texture after EDM is determined by the discharge energy during processing. An excellent machined finish can be obtained by setting the machine parameters at a low pulse energy. The surface roughness and the depth of the micro-cracks were proportional to the power input. Furthermore, the AFM application yielded information about the depth of the micro-cracks is particularly important in the post treatment of AISI D2 tool steel machined by EDM.

  8. Wear resistance of AISI 304 stainless steel submitted to low temperature plasma carburizing

    Marcos Antônio Barcelos

    Full Text Available Abstract Despite the AISI 304 stainless steel has high corrosion/oxidation resistance, its tribological properties are poor, being one of the barriers for use in severe wear applications. Thus, there is a wide field for studying technologies that aim to increase the surface hardness and wear resistance of this material. In this work, hardness and wear resistance for AISI 304 stainless steel submitted to the thermochemical treatment by low temperature plasma carburizing (LTPC in a fixed gas mixture composition of 93% H2 and 7% CH4 are presented. Through the evaluation of the carburizing layers, it was possible to observe a substantial improvement in tribological properties after all temperature and time of treatment. This improvement is directly related to the increase of the process variables; among them temperature has a stronger influence on the wear resistance obtained using LTPC process.

  9. Experimental Investigation of the Effect of Burnishing Force on Service Properties of AISI 1010 Steel Plates

    Gharbi, F.; Sghaier, S.; Morel, F.; Benameur, T.

    2015-02-01

    This paper presents the results obtained with a new ball burnishing tool developed for the mechanical treatment of large flat surfaces. Several parameters can affect the mechanical behavior and fatigue of workpiece. Our study focused on the effect of the burnishing force on the surface quality and on the service properties (mechanical behavior, fatigue) of AISI 1010 steel hot-rolled plates. Experimental results assert that burnishing force not exceeding 300 N causes an increase in the ductility. In addition, results indicated that the effect of the burnishing force on the residual surface stress was greater in the direction of advance than in the cross-feed direction. Furthermore, the flat burnishing surfaces did not improve the fatigue strength of AISI 1010 steel flat specimens.

  10. Microstructural Characterization Of Laser Heat Treated AISI 4140 Steel With Improved Fatigue Behavior

    Oh M.C.

    2015-06-01

    Full Text Available The influence of surface heat treatment using laser radiation on the fatigue strength and corresponding microstructural evolution of AISI 4140 alloy steel was investigated in this research. The AISI 4140 alloy steel was radiated by a diode laser to give surface temperatures in the range between 600 and 800°C, and subsequently underwent vibration peening. The fatigue behavior of surface-treated specimens was examined using a giga-cycle ultrasonic fatigue test, and it was compared with that of non-treated and only-peened specimens. Fatigue fractured surfaces and microstructural evolution with respect to the laser treatment temperatures were investigated using an optical microscope. Hardness distribution was measured using Vickers micro-hardness. Higher laser temperature resulted in higher fatigue strength, attributed to the phase transformation.

  11. Structure and properties of the Stainless steel AISI 316 nitrided with microwave plasma; Estructura y propiedades del acero inoxidable AISI 316 nitrurado con plasmas de microondas

    Becerril R, F

    1999-07-01

    In this work were presented the results obtained by nitridation on stainless steel AISI 316 using a plasma generated through a microwave discharge with an external magnetic field using several moistures hydrogen / nitrogen to form a plasma. The purpose of nitridation was to increase the surface hardness of stainless steel through a phase formation knew as {gamma}N which has been reported that produces such effect without affect the corrosion resistance proper of this material. (Author)

  12. Surface modifications induced by hydrogen in AISI 304 stainless steel

    Evangelista, G.E.; Miranda, P.E.V. de

    1983-01-01

    Hydrogen induced surface modifications of type AISI 304 SS were studied by charging the samples in a 1N a 1N H 2 SO 4 electrolyte at room temperature. Current densities were varied from 500 to 4000 A/m 2 and charging times from 2 to 50 hours. Charged specimens were analysed using optical and electron scanning microscopy. Vickers microhardness tests with small load was also performed. Metallographic etching metodologies were developed (in black and white and colored photographies) which permited identification of all phases present. It was shown that delayed cracks appear somewhat curved on austenite and perfectly strainght on martensite, following the intersections of a phase platlets. These are the regions where α' martensite is located. The habit plane of these cracks might belong to (100) sub(γ) or (221) sub(γ) plane families. A new phenomenon termed hydrogen induced softening was observed on type AISI 304 SS at elevated current densities and/or charging times. (Author) [pt

  13. Use of Direct Current Resistivity Measurements to Assess AISI 304 Austenitic Stainless Steel Sensitization

    Mesquita, Ramaiany Carneiro; Mecury, José Manoel Rivas; Tanaka, Auro Atsumi; Sousa, Regina Célia de

    2015-01-01

    This paper describes the feasibility of using direct current electrical resistivity measurements to evaluate AISI 304 austenitic stainless steel sensitization. ASTM A262 – Practice A and double loop electrochemical potentiodynamic reactivation (DL-EPR) tests were performed to assess the degree of sensitization (DoS) qualitatively and quantitatively, and electrical resistivity (ER) was measured by the four-point direct-current potential drop method. The results indicate that the DoS incr...

  14. Vacancy clustering behavior in hydrogen-charged martensitic steel AISI 410 under tensile deformation

    Sugita, K; Mutou, Y; Shirai, Y

    2016-01-01

    The formation and accumulation of defects under tensile deformation of hydrogen- charged AISI 410 martensitic steels were investigated by using positron lifetime spectroscopy. During the deformation process, dislocations and vacancy-clusters were introduced and increased with increasing strains. Between hydrogen-charged and uncharged samples with the same tensile strains there was no significant difference in the dislocation density and monovacancy equivalent vacancy density. (paper)

  15. Cathodic cage nitriding of AISI 409 ferritic stainless steel with the addition of CH4

    Rômulo Ribeiro Magalhães de Sousa

    2012-04-01

    Full Text Available AISI 409 ferritic stainless steel samples were nitrided using the cathodic cage plasma nitriding technique (CCPN, with the addition of methane to reduce chromium precipitation, increase hardness and wear resistance and reduce the presence of nitrides when compared to plasma carbonitriding. Microhardness profiles and X-Ray analysis confirm the formation of a very hard layer containing mainly ε-Fe3N and expanded ferrite phases.

  16. Martensitic Transformation in Ultrafine-Grained Stainless Steel AISI 304L Under Monotonic and Cyclic Loading

    Heinz Werner Höppel

    2012-02-01

    Full Text Available The monotonic and cyclic deformation behavior of ultrafine-grained metastable austenitic steel AISI 304L, produced by severe plastic deformation, was investigated. Under monotonic loading, the martensitic phase transformation in the ultrafine-grained state is strongly favored. Under cyclic loading, the martensitic transformation behavior is similar to the coarse-grained condition, but the cyclic stress response is three times larger for the ultrafine-grained condition.

  17. Influence of the surface finishing on the corrosion behaviour of AISI 316L stainless steel

    Dundeková, S.; Zatkalíková, V.; Fintová, Stanislava; Hadzima, B.; Škorík, Viktor

    2015-01-01

    Roč. 22, č. 1 (2015), s. 48-53 ISSN 1335-0803 R&D Projects: GA MŠk(CZ) EE2.3.30.0063 Institutional support: RVO:68081723 Keywords : AISI 316L stainless steel * Corrosion * Immersion test * Corrosion rate Subject RIV: JK - Corrosion ; Surface Treatment of Materials http://ojs.mateng.sk/index.php/Mateng/article/view/166/251

  18. Cladding of Ni superalloy powders on AISI 4140 steel with concentrated solar energy

    Fernandez, B.J.; Lopez, V.; Vazquez, A.J. [Centro Nacional de Investigaciones Metalurgicas, CENIM-CSIC, Madrid (Spain); Martinez, D. [Plataforma Solar de Almeria, Tabernas Almeria (Spain)

    1998-05-12

    The present work deals with Ni alloy cladding on AISI 4140 steel samples made with high power density concentrated solar beams. The quality of the cladding is high concerning the adherence, low dilution and high hardness of the coating. Some considerations are presented concerning the future of high power density beams related to SUrface Modification of Metallic mAterials with SOLar Energy (SUMMA cum SOLE)

  19. Welding of AA1050 aluminum with AISI 304 stainless steel by rotary friction welding process

    Alves, Eder Paduan; Piorino Neto, Francisco; An, Chen Ying

    2010-01-01

    Abstract: The purpose of this work was to assess the development of solid state joints of dissimilar material AA1050 aluminum and AISI 304 stainless steel, which can be used in pipes of tanks of liquid propellants and other components of the Satellite Launch Vehicle. The joints were obtained by rotary friction welding process (RFW), which combines the heat generated from friction between two surfaces and plastic deformation. Tests were conducted with different welding process parameters. The ...

  20. Tribological evaluation of surface modified H13 tool steel in warm forming of Ti–6Al–4V titanium alloy sheet

    Wang, Dan; Li, Heng; Yang, He; Ma, Jun; Li, Guangjun

    2014-01-01

    The H13 hot-working tool steel is widely used as die material in the warm forming of Ti–6Al–4V titanium alloy sheet. However, under the heating condition, severe friction and lubricating conditions between the H13 tools and Ti–6Al–4V titanium alloy sheet would cause difficulty in guaranteeing forming quality. Surface modification may be used to control the level of friction force, reduce the friction wear and extend the service life of dies. In this paper, four surface modification methods (c...

  1. Microstructural Evolutions During Reversion Annealing of Cold-Rolled AISI 316 Austenitic Stainless Steel

    Naghizadeh, Meysam; Mirzadeh, Hamed

    2018-06-01

    Microstructural evolutions during reversion annealing of a plastically deformed AISI 316 stainless steel were investigated and three distinct stages were identified: the reversion of strain-induced martensite to austenite, the primary recrystallization of the retained austenite, and the grain growth process. It was found that the slow kinetics of recrystallization at lower annealing temperatures inhibit the formation of an equiaxed microstructure and might effectively impair the usefulness of this thermomechanical treatment for the objective of grain refinement. By comparing the behavior of AISI 316 and 304 alloys, it was found that the mentioned slow kinetics is related to the retardation effect of solute Mo in the former alloy. At high reversion annealing temperature, however, an equiaxed austenitic microstructure was achieved quickly in AISI 316 stainless steel due to the temperature dependency of retardation effect of molybdenum, which allowed the process of recrystallization to happen easily. Conclusively, this work can shed some light on the issues of this efficient grain refining approach for microstructural control of austenitic stainless steels.

  2. Effects of gaseous nitriding AISI4140 alloy steel on corrosion and hardness properties

    Tamil Moli, L.; Wahab, N.; Gopinathan, M.; Karmegam, K.; Maniyarasi, M.

    2016-10-01

    Corrosion is one of the major problems in the industry especially on machinery since it weakens the structure of the machinery part and causes the mechanical failure. This will stop the production and increase the maintenance cost. In this study, the corrosion behaviour of gas nitriding on a screw press machine shaft made from AISI 4140 steel was investigated. Pitting corrosion was identified as a major cause of the shaft failure and this study was conducted to improve the corrosion resistance on the AISI 4140 alloy steel shaft by gas nitriding as a surface hardening treatment. Gas nitriding was performed with composition of 15% ammonia and 85% nitrogen at temperatures of 525 °C, 550 °C and 575 °C and with the soaking time of 30, 45 and 60 minutes, respectively. The samples were prepared as rectangular sized of 30mm x 12mm x 3mm for immersion testing. The results showed that corrosion rate of untreated samples was 77% higher compared to the nitrided samples. It was also found that hardness of the nitrided samples was higher than untreated sample. All in all, it can be concluded that gaseous nitriding can significantly improve the surface hardness and the corrosion resistance of the shaft made of AISI 4140 alloy steel, hence reduces the pitting that is the root cause of failure.

  3. The effect of surface nanocrystallization on plasma nitriding behaviour of AISI 4140 steel

    Li Yang [Department of Materials Science and Engineering, Dalian Maritime University, Institute of Metals and Technology, 1 Linghai Street, Dalian 116026 (China); Wang Liang, E-mail: wlimt@yahoo.com [Department of Materials Science and Engineering, Dalian Maritime University, Institute of Metals and Technology, 1 Linghai Street, Dalian 116026 (China); Zhang Dandan; Shen Lie [Department of Materials Science and Engineering, Dalian Maritime University, Institute of Metals and Technology, 1 Linghai Street, Dalian 116026 (China)

    2010-11-15

    A plastic deformation surface layer with nanocrystalline grains was produced on AISI 4140 steel by means of surface mechanical attrition treatment (SMAT). Plasma nitriding of SMAT and un-SMAT AISI 4140 steel was carried out by a low-frequency pulse excited plasma unit. A series of nitriding experiments has been conducted at temperatures ranging from 380 to 500 deg. C for 8 h in an NH{sub 3} gas. The samples were characterized using X-ray diffraction, scanning electron microscopy, optical microscopy and Vickers microhardness tester. The results showed that a much thicker compound layer with higher hardness was obtained for the SMAT samples when compared with un-SMAT samples after nitriding at the low temperature. In particular, plasma nitriding SMAT AISI 4140 steel at 380 deg. C for 8 h can produced a compound layer of 2.5 {mu}m thickness with very high hardness on the surface, which is similar to un-SMAT samples were plasma nitrided at approximately 430 deg. C within the same time.

  4. The effect of surface nanocrystallization on plasma nitriding behaviour of AISI 4140 steel

    Li Yang; Wang Liang; Zhang Dandan; Shen Lie

    2010-01-01

    A plastic deformation surface layer with nanocrystalline grains was produced on AISI 4140 steel by means of surface mechanical attrition treatment (SMAT). Plasma nitriding of SMAT and un-SMAT AISI 4140 steel was carried out by a low-frequency pulse excited plasma unit. A series of nitriding experiments has been conducted at temperatures ranging from 380 to 500 deg. C for 8 h in an NH 3 gas. The samples were characterized using X-ray diffraction, scanning electron microscopy, optical microscopy and Vickers microhardness tester. The results showed that a much thicker compound layer with higher hardness was obtained for the SMAT samples when compared with un-SMAT samples after nitriding at the low temperature. In particular, plasma nitriding SMAT AISI 4140 steel at 380 deg. C for 8 h can produced a compound layer of 2.5 μm thickness with very high hardness on the surface, which is similar to un-SMAT samples were plasma nitrided at approximately 430 deg. C within the same time.

  5. Wear and friction behaviour of duplex-treated AISI 4140 steel

    Podgornik, B.; Vizintin, J. [Ljubljana Univ. (Slovenia). Centre of Tribology and Technical Diagnostics; Waenstrand, O.; Larsson, M.; Hogmark, S. [The Aangstroem Laboratory, Uppsala University, Box 534, SE-75121, Uppsala (Sweden)

    1999-11-01

    In this study samples of AISI 4140 steel were pretreated by plasma nitriding and coated with two different physical vapour deposited coatings (TiN and TiAlN). A hardened AISI 4140 sample and a coated sample were also included in the investigation. To examine the influence of the nitrided zone on the performance of the coating-substrate composite, two different nitriding conditions - a conventional 25% N{sub 2} and an N{sub 2}-poor gas mixture - were used. The specimens were investigated with respect to their microhardness, surface roughness, scratch adhesion and dry sliding wear resistance. Wear tests in which the duplex-treated pins were mated to hardened ball bearing steel discs were performed in a pin-on-disc machine under dry sliding conditions. Metallography, scanning electron microscopy and profilometry were used to analyse the worn surfaces in order to determine the dominant friction and wear characteristics of the samples investigated. The results show improved wear properties of the plasma-nitrided hard-coated specimens compared with uncoated and pre-hardened ones. Although previous investigations showed a negative effect of the compound layer, it was found that a precisely controlled plasma nitriding process can lead to a dense, uniform and highly adherent compound layer with a positive effect on the wear properties of pre-nitrided and hard-coated AISI 4140 steel. (orig.)

  6. The effect of surface nanocrystallization on plasma nitriding behaviour of AISI 4140 steel

    Li, Yang; Wang, Liang; Zhang, Dandan; Shen, Lie

    2010-11-01

    A plastic deformation surface layer with nanocrystalline grains was produced on AISI 4140 steel by means of surface mechanical attrition treatment (SMAT). Plasma nitriding of SMAT and un-SMAT AISI 4140 steel was carried out by a low-frequency pulse excited plasma unit. A series of nitriding experiments has been conducted at temperatures ranging from 380 to 500 °C for 8 h in an NH 3 gas. The samples were characterized using X-ray diffraction, scanning electron microscopy, optical microscopy and Vickers microhardness tester. The results showed that a much thicker compound layer with higher hardness was obtained for the SMAT samples when compared with un-SMAT samples after nitriding at the low temperature. In particular, plasma nitriding SMAT AISI 4140 steel at 380 °C for 8 h can produced a compound layer of 2.5 μm thickness with very high hardness on the surface, which is similar to un-SMAT samples were plasma nitrided at approximately 430 °C within the same time.

  7. Study of residual stresses generated in machining of AISI 4340 steel; Estudo das tensoes residuais geradas na usinagem de aco AISI 4340

    Reis, W.P. dos; Fonseca, M.P. Cindra; Serrao, L.F.; Chuvas, T.C.; Oliveira, L.C., E-mail: mcindra@vm.uff.b [Universidade Federal Fluminense (PGMEC/UFF), Niteroi, RJ (Brazil). Dept. de Engenharia Mecanica

    2010-07-01

    Among the mechanical construction steels, AISI 4340 has good harden ability, while combining high strength with toughness and good fatigue strength, making it excellent for application in the metalworking industry, where it can work at different levels and types of requests. Residual stresses are generated in almost all processes of mechanical manufacturing. In this study, the residual stresses generated in different machining processes and heat treatment hardening of AISI 4340 were analyzed by X-ray diffraction, by the sen{sup 2} {psi} method, using Cr{kappa}{beta} radiation and compared. All samples, except for turned and cut by EDM, presented compressive residual stresses in the surface with various magnitudes. (author)

  8. Corrosion and microstructural analysis data for AISI 316L and AISI 347H stainless steels after exposure to a supercritical water environment

    A. Ruiz

    2016-06-01

    Full Text Available This article presents corrosion data and microstructural analysis data of austenitic stainless steels AISI 316L and AISI 347H exposed to supercritical water (25 MPa, 550 °C with 2000 ppb of dissolved oxygen. The corrosion tests lasted a total of 1200 h but were interrupted at 600 h to allow measurements to be made. The microstructural data have been collected in the grain interior and at grain boundaries of the bulk of the materials and at the superficial oxide layer developed during the corrosion exposure.

  9. Determination of Proper Austenitization Temperatures for Hot Stamping of AISI 4140 Steel

    Samadian, Pedram; Parsa, Mohammad Habibi; Shakeri, Amid

    2014-04-01

    High strength steels are desirable materials for use in automobile bodies in order to reduce vehicle weight and increase the safety of car passengers, but steel grades with high strength commonly show poor formability. Recently, steels with controlled microstructures and compositions are used to gain adequate strength after hot stamping while maintaining good formability during processing. In this study, microstructure evolutions and changes in mechanical properties of AISI 4140 steel sheets resulting from the hot stamping process at different austenitization temperatures were investigated. To determine the proper austenitization temperatures, the results were compared with those of the cold-worked and cold-worked plus quench-tempered specimens. Comparisons showed that the austenitization temperatures of 1000 and 1100 °C are proper for hot stamping of 3-mm-thick AISI 4140 steel sheets due to the resultant martensitic microstructure which led to the yield and ultimate tensile strength of 1.3 and 2.1 GPa, respectively. Such conditions resulted in more favorable simultaneous strength and elongation than those of hot-stamped conventional boron steels.

  10. Characterization of nitrides in an AISI 1010 steel; Caracterizacion de nitruros en un acero AISI 1010

    Naquid G, C. [Instituto Nacional de Investigaciones Nucleares, Gerencia de Ciencia de Materiales, A.P. 18-1027, 11801 Mexico D.F. (Mexico)

    1998-07-01

    It was characterized the phase formation in the 1010 carbon steel nitrided in a plasma reactor nearby to eutectoid point. The microstructure and identification of these ones were evaluated by Optical microscopy (OM), Dilatometry and X-ray diffraction (XRD). (Author)

  11. 激光熔覆TiC-H13涂层的微结构及耐腐蚀性能的研究%Study on Microstructure and Electrochemical Corrosion Resistance of Laser Cladding TiC-H13 Steel Composite Coating

    杨倩; 黄宛真; 孔凡志

    2016-01-01

    TiC-H 13 cladding layer was produced by laser cladding on H 13 steel substrate.The effects of TiC on microstructure and electrochemical corrosion behavior of TiC-H13 layer were studied by SEM,EDS,TEM and anodic polarization curve.The results show that good metallurgical bonding is formed between the TiC-H 13 cladding layer and H 13 steel substrate.The new phase of TiC is formed in the laser cladding layer.Compared with H13 steel,the TiC-H13 cladding layer demonstrates much higher corrosion potential and the lower corrosion current,which exhibites significantly higher corrosion resistant.%以H13钢为基体,通过激光熔覆TiC-H13混合粉末获得熔覆层,考察TiC的加入对TiC-H13熔覆层的微观结构以及耐腐蚀性能的影响.采用SEM、EDS和TEM对熔覆层内的微观组成和物相进行表征,利用电化学阳极极化曲线研究熔覆层的耐腐蚀性能.结果表明:TiC-H13粉末和H13钢基体可以形成良好的熔覆层,熔覆层与基体紧密结合,熔覆层中形成新物相TiC.与H13钢相比,TiC-H 13熔覆层的腐蚀电位明显升高,腐蚀电流明显降低,耐腐蚀性能得到显著提高.

  12. Corrosion Behavior of Heat Affected Zone of AISI 321 stainless steel

    Ahn, Yong Sik; Park, Hwa Soon; Kim, Yeong Hwan; Won, Tae Yeon; Lee, Sang Lae

    1994-01-01

    Intergranular corrosion behavior of heat affected zone(HAZ) has been investigated for Ti-stabilized austenitic stainless steel AISI 321. It was observed that grain boundaries at HAZ of the steel with Ti/C ratio of 6.2 were corroded significantly after sensitization heat treatment. The increase of the Ti/C ratio up to 9.6 results in the evident decrease of intergranular corrosion. Weld simulation and intergranular corrosion test in 65% HNO 3 was performed. Influence of various thermal cycles on the intergranular corrosion was investigated. These results are discussed in terms of the behavior of TiC and Cr 23 C 6 precipitates

  13. Study of Carbide Evolution During Thermo-Mechanical Processing of AISI D2 Tool Steel

    Bombac, D.; Fazarinc, M.; Podder, A. Saha; Kugler, G.

    2013-03-01

    The microstructure of a cold-worked tool steel (AISI D2) with various thermo-mechanical treatments was examined in the current study to identify the effects of these treatments on phases. X-ray diffraction was used to identify phases. Microstructural changes such as spheroidization and coarsening of carbides were studied. Thermodynamic calculations were used to verify the results of the differential thermal analysis. It was found that soaking temperature and time have a large influence on dissolution, precipitation, spheroidization, and coalescence of carbides present in the steel. This consequently influences the hot workability and final properties.

  14. Investigating early stages of biocorrosion with XPS: AISI 304 stainless steel exposed to Burkholderia species

    Johansson, Leena-Sisko; Saastamoinen, Tuomas

    1999-04-01

    We have investigated the interactions of an exopolymer-producing bacteria, Burkholderia sp. with polished AISI 304 stainless steel substrates using X-ray photoelectron spectroscopy (XPS). Steel coupons were exposed to the pure bacteria culture in a specially designed flowcell for 6 h during which the experiment was monitored in situ with an optical microscope. XPS results verified the formation of biofilm containing extracellular polymer on all the samples exposed to bacteria. Sputter results indicated that some ions needed for metabolic processes were trapped within the biofilm. Changes in the relative Fe concentration and Fe 2p peak shape indicated that also iron had accumulated into the biofilm.

  15. Second phase in steel AISI 316 tested at 8000C

    Silveira, V.L.A.; Monteiro, S.N.

    The nature of second phases in type 316 stainless steel samples tested in creep to rupture at 800 0 C has been discussed. These phases were identified by experimental techniques completed with the available information in the literature. The role of these phases in the creep properties of the type 316 steel at 800 0 C is analysed [pt

  16. Study of carbonitriding thermochemical treatment by plasma screen in active with pressures main austenitic stainless steels AISI 409 and AISI 316L

    Melo, M.S.; Oliveira, A.M.; Leal, V.S.; Sousa, R.R.M. de; Alves Junior, C.; Centro Federal de Educacao Tecnologica do Piaui; Universidade Federal do Rio Grande do Norte

    2010-01-01

    The technique called Active Screen Plasma Nitriding (ASPN) is being used as an alternative once it offers several advantages with respect to conventional DC plasma. In this method, the plasma does not form directly in the sample's surface but on a screen, in such a way that undesired effects such as the edge effect is minimized. Stainless steels present not very satisfactory wearing characteristics. However, plasma carbonitriding has been used as to improve its resistance to wearing due to the formation of a fine surface layer with good properties. In this work, samples of stainless steel AISI 316L and AISI 409 were treated at pressures of 2.5 and 5 mbar. After the treatments they were characterized by microhardness, microscopy and Xray diffraction. Microscopy and hardness analysis showed satisfactory layers and toughness in those steels. (author)

  17. Physical and Tribological Properties of Nitrided AISI 316 Stainless Steel Balls

    Yang Shicai

    2016-01-01

    Full Text Available AISI 316 austenitic stainless steel balls (diameters 5.0 and 12.0 mm, typical hardness 250 HV0.3 and flat samples (20×20×2.0 mm were nitrided by a pulsed glow discharge Ar/N2 plasma. Hardness of the ball surfaces was analysed using Vickers indentation. Thermal stability of the nitrided balls (diameter 12.0 mm was studied using a furnace to heat them in air for 8 hours at temperatures up to 700.0°C and then, after cooling to room temperature, the surface hardness of the heated balls was re-measured. Scanning electron microscopy and X-ray diffraction were used to study the microstructures, composition and phase formation of the nitrided sublayers. Unlubricated pin-on-disc wear testing was used to evaluate the wear resistance of nitrided stainless steel balls (5.0 mm diameter and the results were compared with similar testing on hardened Cr-Steel balls (5 mm diameter with hardness of about 650 HV0.3. All the test results indicated that the nitrided AISI 316 austenitic stainless steel balls have advantages over the hardened Cr-Steel balls in terms of retaining high hardness after heat treatment and high resistance to sliding wear at room temperature under higher counterpart stress. These properties are expected to be beneficial for wide range of bearing applications.

  18. Interactions Between Fibroblast Cells and Laser Beam Welded AISI 2205 Duplex Stainless Steel

    Ceyhun KÖSE

    2018-05-01

    Full Text Available Because of their high mechanical strength, excellent corrosion resistance and good weldability, duplex stainless steels are mostly used in industries such as oil, chemistry, petrochemistry, food and occasionally used in medical industry. These properties have enabled us to use duplex stainless steels in biomedical applications recently. Accordingly, duplex stainless steel material can be highly important to examine the toxic effect on the cells. In this study, the effect of the AISI 2205 duplex stainless steels which are joined by CO2 laser beam welding on viability of L929 fibroblast cells has been studied in vitro for the first time. For this aim, the cells were kept in DMEM/F-12 (Thermofisher Scientific 31331-028 medium for 7 days. The viability study was experimentally studied using the MTT (Thiazolyl Blue Tetrazolium Bromide method for 7 days. The cell viability of the laser beam welded sample has been detected to be higher than that of the base metal and the control based on 7th day data. According to the obtained results, it was revealed that laser beam welded and base metal AISI 2205 duplex stainless steel has been found suitable to study for biomedical applications. DOI: http://dx.doi.org/10.5755/j01.ms.24.2.18006

  19. Tribological evaluation of surface modified H13 tool steel in warm forming of Ti–6Al–4V titanium alloy sheet

    Wang Dan

    2014-08-01

    Full Text Available The H13 hot-working tool steel is widely used as die material in the warm forming of Ti–6Al–4V titanium alloy sheet. However, under the heating condition, severe friction and lubricating conditions between the H13 tools and Ti–6Al–4V titanium alloy sheet would cause difficulty in guaranteeing forming quality. Surface modification may be used to control the level of friction force, reduce the friction wear and extend the service life of dies. In this paper, four surface modification methods (chromium plating, TiAlN coating, surface polishing and nitriding treatment were applied to the H13 surfaces. Taking the coefficient of friction (CoF and the wear degree as evaluation indicators, the high-temperature tribological behavior of the surface modified H13 steel was experimentally investigated under different tribological conditions. The results of this study indicate that the tribological properties of the TiAlN coating under dry friction condition are better than the others for a wide range of temperature (from room temperature to 500 °C, while there is little difference of tribological properties between different surface modifications under graphite lubricated condition, and the variation law of CoF with temperature under graphite lubricated is opposite to that under the dry friction.

  20. Preparation of high-performance ultrafine-grained AISI 304L stainless steel under high temperature and pressure

    Peng Wang

    2016-08-01

    Full Text Available Bulk ultra-fine grained (UFG AISI 304L stainless steel with excellent mechanical properties was prepared by a high-temperature and high-pressure (HTHP method using nanocrystalline AISI 304L stainless steel powders obtained from ball milling. Samples were sintered in high-pressure conditions using the highest martensite content of AISI 304L stainless steel powders milled for 25 h. Analyses of phase composition and grain size were accomplished by X-ray diffraction and Rietveld refinement. By comparing the reverse martensite transformation under vacuum and HTHP treat, we consider that pressure can effectively promote the change in the process of transformation. Compared with the solid-solution-treated 304L, the hardness and yield strength of the samples sintered under HTHP are considerably higher. This method of preparation of UFG bulk stainless steel may be widely popularised and used to obtain UFG metallic materials with good comprehensive performance.

  1. Wear Evaluation of AISI 4140 Alloy Steel with WC/C Lamellar Coatings Sliding Against EN 8 Using Taguchi Method

    Kadam, Nikhil Rajendra; Karthikeyan, Ganesarethinam

    2016-10-01

    The purpose of the experiments in this paper is to use the Taguchi methods to investigate the wear of WC/C coated nitrided AISI 4140 alloy steel. A study of lamellar WC/C coating which were deposited by a physical vapor deposition on nitrided AISI 4140 alloy steel. The investigation includes wear evaluation using Pin-on-disk configuration. When WC/C coated AISI 4140 alloy steel slides against EN 8 steel, it was found that carbon-rich coatings show much lower wear of the countersurface than nitrogen-rich coatings. The results were correlated with the properties determined from tribological and mechanical characterization, therefore by probably selecting the proper processing parameters the deposition of WC/C coating results in decreasing the wear rate of the substrate which shows a potential for tribological application.

  2. Stoichiometric titanium dioxide ion implantation in AISI 304 stainless steel for corrosion protection

    Hartwig, A.; Decker, M.; Klein, O.; Karl, H.

    2015-12-01

    The aim of this study is to evaluate the applicability of highly chemically inert titanium dioxide synthesized by ion beam implantation for corrosion protection of AISI 304 stainless steel in sodium chloride solution. More specifically, the prevention of galvanic corrosion between carbon-fiber reinforced plastic (CFRP) and AISI 304 was investigated. Corrosion performance of TiO2 implanted AISI 304 - examined for different implantation and annealing parameters - is strongly influenced by implantation fluence. Experimental results show that a fluence of 5 × 1016 cm-2 (Ti+) and 1 × 1017 cm-2 (O+) is sufficient to prevent pitting corrosion significantly, while galvanic corrosion with CFRP can already be noticeably reduced by an implantation fluence of 5 × 1015 cm-2 (Ti+) and 1 × 1016 cm-2 (O+). Surface roughness, implantation energy and annealing at 200 °C and 400 °C show only little influence on the corrosion behavior. TEM analysis indicates the existence of stoichiometric TiO2 inside the steel matrix for medium fluences and the formation of a separated metal oxide layer for high fluences.

  3. Stoichiometric titanium dioxide ion implantation in AISI 304 stainless steel for corrosion protection

    Hartwig, A.; Decker, M.; Klein, O.; Karl, H.

    2015-01-01

    The aim of this study is to evaluate the applicability of highly chemically inert titanium dioxide synthesized by ion beam implantation for corrosion protection of AISI 304 stainless steel in sodium chloride solution. More specifically, the prevention of galvanic corrosion between carbon-fiber reinforced plastic (CFRP) and AISI 304 was investigated. Corrosion performance of TiO 2 implanted AISI 304 – examined for different implantation and annealing parameters – is strongly influenced by implantation fluence. Experimental results show that a fluence of 5 × 10 16 cm −2 (Ti + ) and 1 × 10 17 cm −2 (O + ) is sufficient to prevent pitting corrosion significantly, while galvanic corrosion with CFRP can already be noticeably reduced by an implantation fluence of 5 × 10 15 cm −2 (Ti + ) and 1 × 10 16 cm −2 (O + ). Surface roughness, implantation energy and annealing at 200 °C and 400 °C show only little influence on the corrosion behavior. TEM analysis indicates the existence of stoichiometric TiO 2 inside the steel matrix for medium fluences and the formation of a separated metal oxide layer for high fluences.

  4. Stoichiometric titanium dioxide ion implantation in AISI 304 stainless steel for corrosion protection

    Hartwig, A.; Decker, M.; Klein, O.; Karl, H., E-mail: helmut.karl@physik.uni-augsburg.de

    2015-12-15

    The aim of this study is to evaluate the applicability of highly chemically inert titanium dioxide synthesized by ion beam implantation for corrosion protection of AISI 304 stainless steel in sodium chloride solution. More specifically, the prevention of galvanic corrosion between carbon-fiber reinforced plastic (CFRP) and AISI 304 was investigated. Corrosion performance of TiO{sub 2} implanted AISI 304 – examined for different implantation and annealing parameters – is strongly influenced by implantation fluence. Experimental results show that a fluence of 5 × 10{sup 16} cm{sup −2} (Ti{sup +}) and 1 × 10{sup 17} cm{sup −2} (O{sup +}) is sufficient to prevent pitting corrosion significantly, while galvanic corrosion with CFRP can already be noticeably reduced by an implantation fluence of 5 × 10{sup 15} cm{sup −2} (Ti{sup +}) and 1 × 10{sup 16} cm{sup −2} (O{sup +}). Surface roughness, implantation energy and annealing at 200 °C and 400 °C show only little influence on the corrosion behavior. TEM analysis indicates the existence of stoichiometric TiO{sub 2} inside the steel matrix for medium fluences and the formation of a separated metal oxide layer for high fluences.

  5. Machinability Evaluation in Hard Milling of AISI D2 Steel

    Gaitonde, Vinayak Neelakanth; Karnik, Sulse Ramesh; Maciel, Caio Henrique Alves; Rubio, Juan Carlos Campos; Abrão, Alexandre Mendes

    2016-01-01

    Milling of hardened steel components provides considerable benefits in terms of reduced manufacturing cost and time compared to traditional machining. Temperature variation in milling is an important factor affecting the wear of cutting tools. The poor selection of milling parameters may cause excessive tool wear and increased work surface roughness. Hence, there is a need to study the machinability aspects during milling of hardened steel components. In the present work, influence of cutting...

  6. Use of niobium to substitute vanadium in the steel for hot work AISI H3

    Branco, J.R.T.; Jesus, B.G. de

    1984-01-01

    Experimental results on austenitic grain size, quenching hardness and response to tempering measured on a H13 tool steel modified by niobium additions are described. It is shown that the replacement of 25 and 50% percent of the total vanadium by 0,05% of niobium does not change the response to quenching and tempering. (Author) [pt

  7. Processing of plane strain compression test results for investigation of AISI-304 stainless steel constitutive behavior

    Aksenov, Sergey A.; Puzino, Yuriy A.; Bober, Stanislav A.; Kliber, Jiri

    2015-01-01

    The paper is oriented toward the determination of constitutive equation constants by the inverse analysis of plane strain compression test results. The interpretation of such results is complicated by the inhomogeneity of strain rate distribution in the specimen caused by rigid ends, the lateral spreading of a specimen friction and the variation of temperature during the test. The results of plane strain compression tests of AISI-304 stainless steel are presented and significant deviations of temperature are observed at higher strain rates. Finite element simulation was performed to estimate the inhomogeneity of strain rate within the specimen and evaluate the effect of friction on the test results. Constitutive equations of the material were obtained by inverse analysis minimizing the deviations between the measured load values and the ones predicted by numerical simulation. Keywords: PSCT, AISI-304, Gleeble, constitutive equations, hot forming, FEM, inverse analysis.

  8. Development of AISI 316L stainless steel coronary stent

    García-López, Erika; Siller, Héctor R.; Rodríguez, Ciro A.

    2018-02-01

    Coronary stents are manufactured through a sequence of processes and each step demands the process control to assure surface quality. This study is focused on the influence of laser cutting parameters and electropolishing on average surface roughness and back wall dross percentage for fiber laser cutting of AISI 316L coronary struts. A preliminary test and a design of experiments (DOE) were implemented to determine the limiting cutting conditions and the effect of these parameters on quality indicators. Preliminary results identify four cutting zones from a non-cut zone to a burned zone, in a frequency range between 1000 and 1500 Hz and a peak power between 160 to 180 W for clean cuts. From the DOE results, several interactions between factors were observed; however, a laser frequency of 1000 to 1500 Hz and a cutting speed of 250 mm/min minimize the backwall dross percentage and the surface roughness to values less than 2% and 0.9 μm, respectively. After the laser conditions selection, coronary stents were manufactured and electropolished to reduce the surface roughness on the strut edge. Electropolishing results indicate a surface roughness reduction from 0.9 μm to 0.3 μm after 300 s of electropolishing time.

  9. Dependence of corrosion properties of AISI 304L stainless steel on the austenite grain size

    Sabooni, Soheil; Rashtchi, Hamed; Eslami, Abdoulmajid; Karimzadeh, Fathallah; Enayati, Mohammad Hossein; Raeissi, Keyvan; Imani, Reihane Faghih [Isfahan Univ. of Technology, Isfahan (Iran, Islamic Republic of). Dept. of Materials Engineering; Ngan, Alfonso Hing Wan [The Univ. of Hong Kong (China). Dept. of Mechanical Engineering

    2017-07-15

    The corrosion resistance of austenitic stainless steels is known to be hampered by the loss of chromium available for passive surface layer formation as a result of chromium carbide precipitation at austenite grain boundaries during annealing treatments. Although high-temperature annealing can promote carbide dissolution leading to better corrosion resistance, grain coarsening also results, which would lead to poorer mechanical properties. Processing methods to achieve both good corrosion resistance and mechanical properties are thus highly desirable for austenitic stainless steels. In the present study, we show that the corrosion resistance of AISI 304L stainless steel can be improved by grain refinement into the ultrafine-grained regime. Specifically, samples with different austenite grain sizes in the range of 0.65-12 μm were studied by potentiodynamic polarization and electrochemical impedance spectroscopy tests in a 3.5 wt.% NaCl solution. All samples showed a typical passive behavior with similar corrosion potential, but the corrosion current density decreased significantly with decreasing grain size. The results show that the sample with the finest grain size had the best corrosion resistance due to a higher resistance of the passive layer to pitting attacks. This study indicates that grain refinement which improves mechanical properties can also significantly improve the corrosion resistance of AISI 304L stainless steel.

  10. Dynamic strain ageing of deformed nitrogen-alloyed AISI 316 stainless steels

    Ehrnsten, U.; Toivonen, A.; Ivanchenko, M.; Nevdacha, V.; Yagozinskyy, Y.; Haenninen, H.

    2004-01-01

    Intergranular stress corrosion cracking has occurred in BWR environment in non-sensitized, deformed austenitic stainless steel materials. The affecting parameters are so far not fully known, but deformation mechanisms may be decisive. The effect of deformation and nitrogen content on the behaviour of austenitic stainless steels was investigated. The materials were austenitic stainless steels of AISI 316L type with different amounts of nitrogen (0.03 - 0.18%) and they were mechanically deformed 0, 5 and 20%. The investigations are focused on the dynamic strain ageing (DSA) behaviour. A few crack growth rate measurements are performed on nuclear grade AISI 316NG material with different degrees of deformation (0, 5 and 20%). The effects of DSA on mechanical properties of these materials are evaluated based on peaks in ultimate tensile strength and strain hardening coefficient and minimum in ductility in the DSA temperature range. Additionally, internal friction measurements have been performed in the temperature range of -100 to 600 deg. C for determining nitrogen interactions with other alloying elements and dislocations (cold-worked samples). The results show an effect of nitrogen on the stainless steel behaviour, e.g. clear indications of dynamic strain ageing and changes in the internal friction peaks as a function of nitrogen content and amount of deformation. (authors)

  11. Characterization of nitrides in an AISI 1010 steel

    Naquid G, C.

    1998-01-01

    It was characterized the phase formation in the 1010 carbon steel nitrided in a plasma reactor nearby to eutectoid point. The microstructure and identification of these ones were evaluated by Optical microscopy (OM), Dilatometry and X-ray diffraction (XRD). (Author)

  12. Electrochemical boriding and characterization of AISI D2 tool steel

    Sista, V.; Kahvecioglu, O.; Eryilmaz, O.L.; Erdemir, A.; Timur, S.

    2011-01-01

    D2 is an air-hardening tool steel and due to its high chromium content provides very good protection against wear and oxidation, especially at elevated temperatures. Boriding of D2 steel can further enhance its surface mechanical and tribological properties. Unfortunately, it has been very difficult to achieve a very dense and uniformly thick boride layers on D2 steel using traditional boriding processes. In an attempt to overcome such a deficiency, we explored the suitability and potential usefulness of electrochemical boriding for achieving thick and hard boride layers on this tool steel in a molten borax electrolyte at 850, 900, 950 and 1000 °C for durations ranging from 15 min to 1 h. The microstructural characterization and phase analysis of the resultant boride layers were performed using optical, scanning electron microscopy and X-ray diffraction methods. Our studies have confirmed that a single phase Fe 2 B layer or a composite layer consisting of FeB + Fe 2 B is feasible on the surface of D2 steel depending on the length of boriding time. The boride layers formed after shorter durations (i.e., 15 min) mainly consisted of Fe 2 B phase and was about 30 μm thick. The thickness of the layer formed in 60 min was about 60 μm and composed mainly of FeB and Fe 2 B. The cross sectional micro-hardness values of the boride layers varied between 14 and 22 GPa, depending on the phase composition.

  13. Analisa pertumbuhan keausan pahat karbida coated dan uncoated pada alloy steel AISI 4340

    Sobron Lubis

    2017-03-01

    Full Text Available Abstrak: Keausan pahat merupakan data yang sangat penting dalam perencanaan pemesinan. Penelitian ini menjelaskan tentangpercobaan pertumbuhan keausan pahat pada karbida coated dan uncoated dalam pembubutan bahan alloy steel AISI 4340.Penelitian dilakukan dengan memperhatikan pertumbuhan keausan pada menit 12, 24, 36, 48, 60 sampai didapat VB sebesar0.3 mm untuk kedua mata pahat, sedangkan kondisi pemotongan lain seperti gerak makan, kedalaman potong, kecepatanpotong konstan. Tujuan penelitian ini adalah untuk mengkaji secara ilmiah pertumbuhan keausan yang terjadi pada mata pahatkarbida coated dan uncoated pada proses pemotongan alloy steel AISI 4340. Metode grafik digunakan untuk analisispercobaan, untuk melihat perbandingan pertumbuhan keausan mata pahat karbida coated dan uncoated serta mekanismekeausan yang terjadi, serta korelasi pertumbuhan keausan dengan kekasaran permukaan benda kerja. Hasil penelitianmendapatkan keausan pahat karbida coated pada menit 60 dengan VB sebesar 0.366 mm, sedangkan pada karbida uncoatedpada menit 36 sebesar 0.45 mm. Mekanisme keausan yang terjadi adalah keausan adhesi.Kata Kunci: Pahat potong karbida, baja paduan, keausan pahat, keausan tepi. Abstract: A tool life is an important data in planning a machining process. In this research, an experiment describe about growth of toolwear on carbide coated and uncoated cutting tools used in turning process of an alloy steel of AISI 4340. The experiment wasconducted by observing the growth of tool wear on minutes 12, 24, 36, 48, 60 until get VB 0.3 mm for both of cutting tools, whilethe other cutting conditions such a feed rate, depth of cut, cutting speed constant. The purpose of this experiment is to examinescientifically the growth of tool wear on carbide coated and uncoated in turning process of and alloy steel of AISI 4340. Graphicalmethod used for analisis of the experiment, to compare the growth of tool wear on cutting tool carbide coated and uncoated, andthe

  14. Processing of an AISI D2 tool steel by high-energy milling

    Spagnol, N.J.R.; Araujo, G.F.; Vurobi Junior, S.; Cintho, O.M.

    2009-01-01

    Full text: Chips of machining of AISI D2 steel were processed in Spex high-energy mill. The powder obtained was analyzed by x-ray diffraction, and then compressed in the form of discs of 8mm in diameter. The samples were treated at 1200 deg C for 1 hour under vacuum atmosphere for sintering. Then specimens were subjected to annealing, quenching and tempering at 400°C and 525 deg C. Along with each disc, a sample of as-received steel was subjected to the same heat treatment to evaluate the final microstructures. After metallographic preparation, samples were etched with Berah's reagent, characterized by optical microscopy, Vickers hardness, quantitative metallography and scanning electron microscopy with micro analysis and mapping by EDS. Specimens from high energy milling had reduction in prior austenitic grain size and more refined carbides and better distributed in the microstructure of steel. (author)

  15. Acoustic Emission Methodology to Evaluate the Fracture Toughness in Heat Treated AISI D2 Tool Steel

    Mostafavi, Sajad; Fotouhi, Mohamad; Motasemi, Abed; Ahmadi, Mehdi; Sindi, Cevat Teymuri

    2012-10-01

    In this article, fracture toughness behavior of tool steel was investigated using Acoustic Emission (AE) monitoring. Fracture toughness ( K IC) values of a specific tool steel was determined by applying various approaches based on conventional AE parameters, such as Acoustic Emission Cumulative Count (AECC), Acoustic Emission Energy Rate (AEER), and the combination of mechanical characteristics and AE information called sentry function. The critical fracture toughness values during crack propagation were achieved by means of relationship between the integral of the sentry function and cumulative fracture toughness (KICUM). Specimens were selected from AISI D2 cold-work tool steel and were heat treated at four different tempering conditions (300, 450, 525, and 575 °C). The results achieved through AE approaches were then compared with a methodology proposed by compact specimen testing according to ASTM standard E399. It was concluded that AE information was an efficient method to investigate fracture characteristics.

  16. Ultrasonic and metallographic studies on AISI 4140 steel exposed to hydrogen at high pressure and temperature

    Oruganti, Malavika

    This thesis conducts an investigation to study the effects of hydrogen exposure at high temperature and pressure on the behavior of AISI 4140 steel. Piezoelectric ultrasonic technique was primarily used to evaluate surface longitudinal wave velocity and defect geometry variations, as related to time after exposure to hydrogen at high temperature and pressure. Critically refracted longitudinal wave technique was used for the former and pulse-echo technique for the latter. Optical microscopy and scanning electron microscopy were used to correlate the ultrasonic results with the microstructure of the steel and to provide better insight into the steel behavior. The results of the investigation indicate that frequency analysis of the defect echo, determined using the pulse-echo technique at regular intervals of time, appears to be a promising tool for monitoring defect growth induced by a high temperature and high pressure hydrogen-related attack.

  17. Welding with coated electrodes E 6010 and E 7018 in AISI 1025 steel

    Dennis Reyes-Carcasés

    2018-01-01

    Full Text Available The welding of steel of low carbon content is a common practice in the nickel industry, where components with steels of these characteristics are manufactured. The objective of the paper was to establish the microstructural behavior of the AISI 1025 steel when it was welded with two types of electrodes (E 6010 and E 7018, the first one deposited as a mattress, and the second one to guarantee mechanical resistance; they were made in a 240 x 240 x 10 mm plate with simple bevel preparation. The microstructures obtained with the electrode E 6010 are of the ferrite type Widmanstátten, columnar ferrite and intergranular pearlite, with a hardness of 345 HV, while with the electrode E 7018 the microstructures are ferrite Widmanstátten, austenite and martensite, with hardness of 332 HV . The decrease in hardness in the latter case is associated with the thermal treatment of multipass annealing.

  18. Electrochemical behaviour of iron and AISI 304 stainless steel in simulated acid rain solution

    Pilic, Zora; Martinovic, Ivana [Mostar Univ. (Bosnia and Herzegovina). Dept. of Chemistry

    2016-10-15

    The growth mechanism and properties of the oxide films on iron and AISI 304 stainless steel were studied in simulated acid rain (pH 4.5) by means of electrochemical techniques and atomic absorption spectrometry. The layer-pore resistance model was applied to explain a potentiodynamic formation of surface oxides. It was found that the growth of the oxide film on iron takes place by the low-field migration mechanism, while that on the stainless steel takes place by the high-field mechanism. Kinetic parameters were determined. Impedance measurements revealed that Fe surface film has no protective properties at the open circuit potential, while the resistance of stainless steel oxide film is very high. The concentration of the metallic ions released into solution and measured by atomic absorption spectroscopy was in accordance with the results obtained from the electrochemical techniques.

  19. Improved life of die casting dies of H13 steel by attaining improved mechanical properties and distortion control during heat treatment. Year 1 report, October 1994--September 1995

    Wallace, J.F.; Schwam, D. [Case Western Reserve Univ., Cleveland, OH (United States)

    1995-03-01

    Optimum heat treatment of dies (quenching) is critical in ensuring satisfactory service performance: rapid cooling rates increase the thermal fatigue/heat checking resistance of the steel, although very fast cooling rates can also lead to distortion and lower fracture toughness, increasing the danger of catastrophic fracture. Goal of this project is to increase die life by using fast enough quenching rates (> 30 F/min ave cooling rate from 1750 to 550 F, 1/2 in. below working surfaces) to obtain good toughness and fatigue resistance in Premium grade H-13 steel dies. An iterative approach of computer modeling validated by experiment was taken. Cooling curves during gas quenching of H-13 blocks and die shapes were measured under 2, 5, and 7.5 bar N2 and 4 bar Ar. Resulting dimensional changes and residual stresses were determined. To facilitate the computer modeling work, a database of H-13 mechanical and physical properties was compiled. Finite element analysis of the heat treated shapes was conducted. Good fit of modeled vs measured quenched rates was demonstrated for simple die shapes. The models predict well the phase transformation products from the quench. There is good fit between predicted and measured distortion contours; however magnitude of predicted distortion and residual stresses does not match well the measured values. Further fine tuning of the model is required.

  20. Characterization Of Oxide Layers Produced On The AISI 321 Stainless Steel After Annealing

    Bochnowski W.

    2015-09-01

    Full Text Available In this study, the structure, chemical composition and topography of oxide layers produced on the surface of the AISI 321 austenitic steel in the annealing process were analyzed. Heat treatment was done at 980°C temperature for 1 hour time in different conditions. The annealing was done in a ceramic furnace in oxidation atmosphere and in vacuum furnaces with cylindrical molybdenum and graphite chambers. The analysis was carried out using the following methods: a scanning electron microscope (SEM equipped with an energy-dispersive X-ray spectrometer (EDX, a transmission electron microscope (TEM equipped with an energy-dispersive X-ray spectrometer (EDX, an X-ray diffractometer (XRD, a secondary ion mass spectrometer with time-of-flight mass analyzer (TOF SIMS and an atomic force microscope (AFM. The oxide layer formed during annealing of the AISI 321 steel at 980°C consisted of sub-layers, diversified in the chemical composition. The thickness of the oxidized layer is depended on the annealing conditions. In a ceramic furnace in oxidation atmosphere, the thickness of the oxide layer was of 300-500 nm, in a vacuum furnace with molybdenum and graphite heating chambers, it ranged from 40 to 300 nm and from a few to 50 nm, respectively. TOF SIMS method allows to get average (for the surface of 100 μm × 100 μm depth profiles of concentration of particular elements and elements combined with oxygen. In oxide layers formed in vacuum furnaces there are no iron oxides. Titanium, apart from being bounded with carbon in carbides, is a component of the oxide layer formed on the surface of the AISI 321 steel.

  1. Microstructure, Mechanical and Corrosion Properties of Friction Stir-Processed AISI D2 Tool Steel

    Yasavol, Noushin; Jafari, Hassan

    2015-05-01

    In this study, AISI D2 tool steel underwent friction stir processing (FSP). The microstructure, mechanical properties, and corrosion resistance of the FSPed materials were then evaluated. A flat WC-Co tool was used; the rotation rate of the tool varied from 400 to 800 rpm, and the travel speed was maintained constant at 385 mm/s during the process. FSP improved mechanical properties and produced ultrafine-grained surface layers in the tool steel. Mechanical properties improvement is attributed to the homogenous distribution of two types of fine (0.2-0.3 μm) and coarse (1.6 μm) carbides in duplex ferrite-martensite matrix. In addition to the refinement of the carbides, the homogenous dispersion of the particles was found to be more effective in enhancing mechanical properties at 500 rpm tool rotation rate. The improved corrosion resistance was observed and is attributed to the volume fraction of low-angle grain boundaries produced after friction stir process of the AISI D2 steel.

  2. Improving by postoxidation of corrosion resistance of plasma nitrocarburized AISI 316 stainless steels

    Yenilmez, A.; Karakan, M.; Çelik, İ.

    2017-01-01

    Austenitic stainless steels are widely used in several industries such as chemistry, food, health and space due to their perfect corrosion resistance. However, in addition to corrosion resistance, the mechanic and tribological features such as wear resistance and friction are required to be good in the production and engineering of this type of machines, equipment and mechanic parts. In this study, ferritic (FNC) and austenitic (ANC) nitrocarburizing were applied on AISI 316 stainless steel specimens with perfect corrosion resistance in the plasma environment at the definite time (4 h) and constant gas mixture atmosphere. In order to recover corrosion resistance which was deteriorated after nitrocarburizing again, plasma postoxidation process (45 min) was applied. After the duplex treatment, the specimens' structural analyses with XRD and SEM methods, corrosion analysis with polarization method and surface hardness with microhardness method were examined. At the end of the studies, AISI 316 surface hardness of stainless steel increased with nitrocarburizing process, but the corrosion resistance was deteriorated with FNC (570 °C) and ANC (670 °C) nitrocarburizing. With the following of the postoxidation treatment, it was detected that the corrosion resistance became better and it approached its value before the process.

  3. Tribological behavior of an austenitic stainless steel AISI 316L nitrurated by DC-pulsed plasma

    De Las Heras, E; Walther, F; Corengia, P.A; Quinteiro, M.O; Cabo, A; Bruhl, S; Sommadossi, S

    2004-01-01

    Austenitic stainless steels are widely used in different applications because they withstands corrosion. Ionic nitruration has proven to be an adequate technique for modifying this type of steel, in order to improve its resistance to wear without diminishing its resistance to corrosion. While many publications have reported improvements in the tribological properties of the nitrurated AISI 316, systematic studies that evaluate this behavior using industrial equipment for its thermochemical treatment are of interest. This work studied the tribological behavior of an AISI 316L steel nitrurated by DC pulsed plasma in an industrial machine in an atmosphere of 25% N 2 and 75% H 2 for 20 h at 400 o C by means of abrasion tests under different conditions in an A 135 Amsler-disk machine. In order to characterize the abraded samples microhardness, optic and scanning electron microscopy profiles to determine the abrasion mechanisms were performed. The results showed substantial improvement in the abrasion resistance of the nitrurated samples compared to the non nitrurated ones and the different abrasion mechanisms are discussed to explain the test results (CW)

  4. The influence of delta ferrite in the AISI 416 stainless steel hot workability

    Cardoso, P.H.S.; Kwietniewski, C.; Porto, J.P.; Reguly, A.; Strohaecker, T.R.

    2003-01-01

    Delta ferrite in martensitic stainless steels may have an adverse effect on the mechanical properties of these materials at high temperature. The occurrence of such phase is determined by the material chemical composition (mainly Cr and C), as-received microstructure condition and hot working temperature. The aim of this investigation is to assess the influence of delta ferrite on the hot workability of the martensitic AISI 416 stainless steel. Hence, different heats of this material (differing in chemical composition and as-received microstructure) were submitted to heating tests in order to observe the microstructural transformations that take place at high temperature and then examine the influence of these transformations on the mechanical behaviour. Phase characterisation and quantification were carried out using scanning electron microscopy/energy-dispersive X-ray microanalysis and image analysis. The heating tests were performed in the temperature range of 1100-1350 deg. C and hot workability in two heats with different delta ferrite content was assessed by hot torsion tests in the temperature range of 1000-1250 deg. C. The results have indicated that chemical composition and as-received microstructure strongly affect delta ferrite formation, which in turn deteriorates hot workability of the martensitic AISI 416 stainless steel

  5. Behaviour of AISI-SAE 8615 steel in ferritic nitrocarburizing using urea-metanol

    Barrena, M.I.; Castro, A.

    1998-01-01

    The present work shows the behaviour of low carbon alloyed steels as AISI-SAE 8615, after a ferritic nitrocarburizing process. Nitrocarburizing takes place at 570 degree centigree for 3 h in an atmosphere by combustion of methanol and urea under different flow rates. Metallographic studies were performed by optical microscopy. Harness profiles were measured and carbon percentages were also analyzed by emission spectrometry in order to determine the extension of the nitrocarburizing process. Optimal flow conditions have been found. The influence of the flow rate on the nitrocarburizing layer thickness has been also studied. (Author) 12 refs

  6. Behaviour under fatigue of AISI 304-L stainless steel welded joints

    Scal, M.W.; Joia, C.J.B.M.; Sousa e Silva, A.S. de

    1979-01-01

    The fatigue behaviour at room temperature of AISI-304-L stainless steel welded joints obtained by two distinct welding methods was studied. The results obtained were compared to those characteristic of the base metal. The welded joint fatigue samples were rectified in order to eliminate the effect of the welded seam geometry. It was concluded that the mechanisms of fatigue crack start in this case is commanded by the austenitic matrix, there being no influence of the delta ferrite rate and distribution present at the melted zone. (Author) [pt

  7. Service experience with AISI type 316 steel components in CEGB Midlands Region power plant

    Plastow, B.; Bagnall, B.I.; Yeldham, D.E.

    1979-01-01

    The service performance of AISI Type 316 steel components in sections up to 100 mm thick in Power Plant of the Midlands Region of the C.E.G.B. is reviewed. A comparison is drawn between the satisfactory performance of components whose dimensional stability is not critical and the difficulties experienced when rapid rates of change of temperature cause distortion in thick section components. Weldment manufacture and performance are reviewed and both are considered to be satisfactory. In general the material has performed well and the difficulties due to distortion have been overcome by imposing operating regimes which limit rates of temperature change. (author)

  8. In-reactor creep rupture of 20% cold-worked AISI 316 stainless steel

    Lovell, A.J.; Chin, B.A.; Gilbert, E.R.

    1981-01-01

    Results of an experiment designed to measure in-reactor stress-to-rupture properties of 20% cold-worked AISI 316 stainless steel are reported. The in-reactor rupture data are compared with postirradiation and unirradiated test results. In-reactor rupture lives were found to exceed rupture predictions of postirradiation tests. This longer in-reactor rupture life is attributed to dynamic point defect generation which is absent during postirradiation testing. The in-reactor stress-to-rupture properties are shown to be equal to or greater than the unirradiated material stress-to-rupture properties for times up to 7000 h. (author)

  9. The pitting resistance of AISI 316 stainless steel passivated in diluted nitric acid

    Barbosa, M.A.

    1983-01-01

    The pitting resistance of AISI 316 stainless steel after passivation in diluted nitric acid was studied in comparison with that of non-passivated specimens. The passivation treatment increased the pitting potential but decreased the resistance to crevice corrosion under open circuit conditions in aerated sea water. Immersion in the nitric acid solution was found to remove the sulphide inclusions from the metal surface, thus eliminating the most susceptible sites for attack. In the absence of sulphide particles pitting nucleated at aluminium-rich oxides. (author)

  10. The effects of strain induced martensite on stress corrosion cracking in AISI 304 stainless steel

    Lee, W. S.; Kwon, S. I.

    1989-01-01

    The effects of strain induced martensite on stress corrosion cracking behavior in AISI 304 stainless steel in boiling 42 wt% MgCl 2 solution were investigated using monotonic SSRT and cyclic SSRT with R=0.1 stress ratio. As the amount of pre-strain increased, the failure time of the specimens in monotonic SSRT test decreased independent of the existence of strain induced martensite. The strain induced martensite seems to promote the crack initiation but to retard the crack propagation during stress corrosion cracking

  11. On the tempered martensite embrittlement in AISI 4140 low alloy steel

    Darwish, F.A. (Dept. of Materials Science and Metallurgy, Catholic Univ., Rio de Janeiro, RJ (Brazil)); Pereira, L.C.; Gatts, C. (Dept. of Metallurgy and Materials Engineering, Federal Univ., Rio de Janeiro, RJ (Brazil)); Graca, M.L. (Materials Div., Technical Aerospace Center, Sao Jose dos Campos, SP (Brazil))

    1991-02-01

    In the present investigation the Auger electron spectroscopy (AES) technique was used to determine local carbon and phosphorus concentrations on the fracture surfaces of as-quenched and quenched-and-tempered (at 350deg C) AISI 4140 steel specimens austenitized at low and high temperatures. The AES results were rationalized to conclude that, although carbide growth as well as phosphorus segregation are expected to contribute to tempered martensite embrittlement, carbide precipitation on prior austenite grain boundaries during tempering is seen to be the microstructural change directly responsible for the occurrence of the referred embrittlement phenomenon. (orig.).

  12. Fatigue of welded joint in a stainless steel AISI 304 L

    Kuromoto, N.K.; Guimaraes, A.S.; Miranda, P.E.V. de

    1986-01-01

    The flexion fatigue behavior for the base metal and welded joint of an AISI 304 L stainless steel type, used in the Angra-1 reactor, was determined. An automatic welding process was used with improved procedures in order to assure better welding metallurgy. Fatigue tests samples reinforcements were done to allow the evaluation of metallurgical variables, specially the role played by delta ferrite. The resulting welded joint showed better fatigue life than the base metal. Delta ferrite was found to play an important role on the initiation and propagation processes of the fatigue cracks. (Author) [pt

  13. Anodic behaviour of the stainless steel AISI 430 in aqueous solutions of chloride and sulphate ions

    Sebrao, M.Z.

    1982-01-01

    The kinetics of the dissolution of stainless steel AISI 430 in the presence of chloride and sulphate ions has been studied in terms of the ion concentration, the pH variation, and the velocity of the working electrode. The experimental method utilized was the potentiostatic anodic polarization, and the reactants used were NaCl and Na 2 SO 4 at room temperature. Atomic Absorption spectrophotometry and Auger Electrons spectroscopy (AES) analyses were made in order to support the interpretation of results obtained by means of the potentiostatic polarization method. (author)

  14. Effect of cold working and annealing on stress corrosion cracking of AISI 304 stainless steel

    Yeon, Y.M.; Kwun, S.I.

    1983-01-01

    A study was made of the effects of cold working and annealing on the stress corrosion cracking of AISI 304 stainless steel in boiling 42% MgCl 2 solution. When the 60% or 76% of yield stress was applied, the resistance to SCC showed maximum at 30% of cold work. However, when the same load was applied to the annealed specimens after cold working, the resistance to SCC decreased abruptly at 675degC annealing. The fracture mode changed mode change mixed → intergranular → transgranular as the amount of cold work increased. (Author)

  15. Aspects of plasma arc cutting process in the AISI 321 type stainless steel

    Souza Barros, I. de.

    1985-01-01

    Some aspects of plasma arc cutting process in the AISI321 stainless steel, used in nuclear industry, are analysed. The maximum values of the velocity of cutting and, the minimum quantity of energy per unit of length necesary for the plasma were determined. The localization of irregularities in the cut surface in function of the velocity of cutting was investigated. The cut surfaces were evaluated by surface roughness, using as measurement parameter, the distance between the sharpest salience and the deepest reentrance of the sample profile. The width of layer from thermal action of the plasma was influenced by the velocity of cutting. (Author) [pt

  16. Effects of Cr2N Precipitation on the Antibacterial Properties of AISI 430 Stainless Steel

    Je-Kang Du

    2016-03-01

    Full Text Available Based on their mechanical properties and good corrosion resistance, some commercial Ni-Cr stainless steels have been widely applied as biomaterials, including the austenitic 304 stainless steel, the austenitic 316 stainless steel, the duplex 2205 stainless steel, and the ferritic 430 stainless steel. In order to reduce the occurrence of infections resulting from biomaterial implants, instruments, and medical devices, Cu2+ and Ag2+ ions have been added onto biomaterials for increasing the antibacterial properties, but they are known to damage biofilm. The occurrence of nanoparticles can also improve the antibacterial properties of biomaterials through various methods. In this study, we used Escherichia coli and analyzed the microstructures of American Iron and Steel Institute (AISI 430 stainless steel with a 0.18 mass % N alloy element. During a lower temperature aging, the microstructure of the as-quenched specimen is essentially a ferrite and martensite duplex matrix with some Cr2N precipitates formed. Additionally, the antibacterial properties of the alloy for E. coli ranged from 3% to 60%, consistent with the presence of Cr2N precipitates. When aged at a lower temperature, which resulted in nano-Cr2N precipitation, the specimen possessed the highest antibacterial activity.

  17. The Effects of The Industrial Cryogenic Process on The Wear Behaviours of AISI D2 Cold Work Tool Steels

    Ersöz, Enes; Ovalı, İsmail

    2018-01-01

    In this study, industrial cryogenic process afterconventional heat treatment process for various holding time was applied toAISI D2 (DIN 1.2379) cold work tool steel. The effects of the industrialcryogenic process on the wear behavior was investigated. In the wear test 5,10and 15 N forces were carried out to all group specimens at a constant shearrate (3,16 m/s) and three different wear distances. Experimental results showthat cryogenic processing of AISI D2 cold work tool steels have a signi...

  18. Ultrasonic evaluation of friction stud welded AA 6063/AISI 1030 steel joints

    Hynes, N. Rajesh Jesudoss; Nagaraj, P.; Sujana, J. Angela Jennifa

    2014-01-01

    Highlights: • Friction stud welding of AA 6063 and AISI 1030 was done successfully. • Ultrasonic evaluation of interfacial properties. • EDX analysis confirms intermetallic compound (FeAl) in the interfacial region. - Abstract: Friction stud welding is a promising technique in many applications related to oil and gas industries. It is used to attach grating to offshore oil platforms in areas where arc welding is not permitted because of the risk of causing a fire or explosion. Attachment of anodes inside seawater discharge pipelines in a gas processing plant is performed by this process. This solid state joining process permits metal combinations such as welding of aluminum studs to steel which would be problematic with arc welding because of the formation of thick and brittle inter-metallic compounds. In the present work, AA 6063 is joined to AISI 1030 steel using friction stud welding machine. Properties that are of interest to manufacturing applications such as Young’s modulus, longitudinal velocity, bulk modulus and shear modulus are evaluated by means of an ultrasonic flaw detector. At the interface of the joint, there is an increase of 4.4%, 1.8%, 1.15% and 4.42% is observed for the properties Young’s modulus, longitudinal velocity, bulk modulus and shear modulus respectively. This is due to the formation of intermetallic compound and increase in hardness at the interfacial region. Energy Dispersive X-ray analysis confirms the presence of FeAl as the intermetallic compound. Scanning Electron Microscope evaluation shows the presence of an unbound zone at the center of the inner region which is due to the minimum rotational speed and low axial load experienced at that point. In the unbound zone, there is an incomplete bond between dissimilar metals and it is detrimental to joint strength. Optimum value of friction time and usage of pure aluminum interlayer during the friction stud welding process hinders the formation of unbound zone and enhances the

  19. Improved Life of Die Casting Dies of H13 Steel by Attaining Improved Mechanical Properties and Distortion Control During Heat Treatment

    J. F. Wallace; D. Schwam

    1998-10-01

    The ultimate goal of this project is to increase die casting die life by using fast enough quenching rates to obtain good toughness and fatigue resistance in premium grade H-13 steel dies. The main tasks of the project were to compile a database on physical and mechanical properties of H-13; conduct gas quenching experiments to determine cooling rates of dies in difference vacuum furnaces; measure the as-quenched distortion of dies and the residual stresses; generate finite element analysis models to predict cooling rates, distortion, and residual stress of gas quenched dies; and establish rules and create PC-based expert system for prediction of cooling rates, distortion, and residual stress in vacuum/gas quenched H-13 dies. Cooling curves during gas quenching of H-13 blocks and die shapes have been measured under a variety of gas pressure. Dimensional changes caused by the gas quenching processes have been determined by accurate mapping of all surfaces with coordinate measuring machines before and after the quench. Residual stresses were determined by the ASTM E837 hole-drilling strain gage method. To facilitate the computer modeling work, a comprehensive database of H-13 mechanical and physical properties has been compiled. Finite element analysis of the heat treated shapes has been conducted using the TRAST/ABAQUS codes. There is a good fit between the predicted and measured distortion contours. However, the magnitude of the predicted distortion and residual stresses does not match well the measured values. Further fine tuning of the model is required before it can be used to predict distortion and residual stress in a quantitative manner. This last step is a prerequisite to generating rules for a reliable expert system.

  20. Effect of temperature and pressure on wear properties of ion nitrided AISI 316 and 409 stainless steels

    Fernandes, Frederico Augusto Pires; Heck, Stenio Cristaldo; Pereira, Ricardo Gomes; Casteletti, Luiz Carlos; Nascente, Pedro Augusto de Paula

    2010-01-01

    Stainless steels are widely used in chemical and other industries due to their corrosion resistance property. However, because of their low hardness and wear properties, their applications are limited. Many attempts have been made to increase the surface hardness of these materials by using plasma techniques. Plasma nitriding is distinguished by its effectiveness, and for presenting a relatively low cost and being a clean process, producing hard surface layers on stainless steels. Aiming to verify the influence of the temperature and pressure on the modified resultant layers, samples of AISI 316 and 409 stainless steels were plasma nitrided in two different temperatures (450 and 500°C) and pressures of 400, 500, and 600Pa for 5h. After the nitriding treatment, the layers were analyzed by means of optical microscopy and wear tests. Wear tests were conducted in a fixed-ball micro-wear machine without lubrication. After the plasma nitriding treatment on AISI 316 and 409 samples, homogeneous and continuous layers were produced and their thicknesses increased as the temperature increased, and as the pressure decreased. The nitriding treatment on the AISI 316 steel sample resulted on the formation of expanded austenite layers at 450°C, and chromium nitrides (CrN and Cr_2N) phases at 500°C. The nitriding treatment on AISI 409 sample yielded the formation of similar layers for both treatment temperatures; these layers constituted mainly by chromium (Cr_2N) and iron (Fe_2N, Fe3_N, and Fe_4N) nitrides. After the nitriding treatment, the AISI 316 steel sample presented higher wear resistance for lower temperature and pressure values. The increase on layer fragility, for higher temperature and pressure values can be responsible for this inverse tendency. The wear resistance of the nitrided AISI 409 sample followed a logic tendency: the harder the layer the better the performance, i.e. the performance was improved with the increase in both the temperature and pressure

  1. Microstructure and mechanical properties of Ti/TiN film coated on AISI 304 stainless steel

    Park, Ji Yoon; Kim, Kwan Hyu; Choe, Han Cheol

    1999-01-01

    The microstructure and mechanical properties of Ti/TiN film coated on AISI 304 stainless steels have been studied. AISI 304 stainless steels containing 0.1∼1.0 wt% Ti were fabricated by using vacuum furnace and followed by solutionization treatment at 1050 .deg. C for 1hr. The specimens were coated by Ti and TiN with 1 μm and 2 μm thickness by electron-beam PVD method. The microstructure and phase analysis were carried out by using XRD, WDS and SEM. Mechanical properties such as hardness (micro-Vickers) and wear resistance were examined. Coated films showed fine columnar structure and some defects. Surface roughness increased in all specimens after TiN coating. XRD patterns showed that the TiN(111) peak was major in TiN single-layer and the other peaks were very weak, but TiN(220) and TiN(200) peaks were developed in Ti/TiN double-layer. The hardness of the coating film was higher in Ti/TiN double-layer than in TiN single-layer and not affected by the Ti content of substrate. Ti/TiN double-layer showed better wear resistance than TiN single-layer. The observed wear traces were sheared type in all coated specimens

  2. Effect of Friction Coefficient on the Small Punch Creep Behavior of AISI 316L Stainless Steel

    Kim, Bum-Joon; Cho, Nam-Hyuck; Kim, Moon-K; Lim, Byeong-Soo

    2011-01-01

    Small punch creep testing has received attention due to the convenience of using smaller specimens than those of conventional uniaxial creep tests, which enables creep testing on developing or currently operational components. However, precedent studies have shown that it is necessary to consider friction between the punch and specimen when computing uniaxial equivalent stress from a finite element model. In this study, small punch creep behaviors of AISI 316L stainless steel, which is widely used in high temperature-high pressure machineries, have been compared for the two different ceramic balls such as Si 3 N 4 and Al 2 O 3 . The optimal range of the friction coefficient is 0.4⁓0.5 at 650°C for the best fit between experimental and simulation data of AISI 316 L stainless steel. The higher the friction coefficient, the longer the creep rupture time is. Therefore, the type of ceramic ball used must be specified for standardization of small punch creep testing.

  3. Effects of heat treatment conditions on microstructure and mechanical properties of AISI 420 steel

    Scheuer, C.J.; Fraga, R.A.; Cardoso, R.P.; Brunatto, S.F. [Universidade Federal do Parana (UFPR), Curitiba, PR (Brazil). Departamento de Engenharia Mecanica. Grupo de Tecnologia de Fabricacao Assistida por Plasma e Metalurgia do Po

    2014-07-01

    The cycle control of heat treatments, on the quenching and tempering operation of AISI 420 stainless steel, is essential for improved material performance. The adequate choice of heat treatment parameters, can lead an optimization on its mechanical properties and corrosion resistance. Thus, this paper aims to investigate the effects of quenchants medium, and austenitizing and tempering temperatures, on the microstructure and mechanical properties of AISI 420 steel. Different heat treatments cycles were studied: 1) samples were austenitized at 1050°C and water, oil and air quenched; 2) samples were austenitized at range temperatures of 950-1050°C and oil quenched; and 3) as-quenched samples were tempering at range temperatures of 400-500°C. Treated samples were characterized by optical microscopy, X-ray diffractometry and hardness measurements. The samples hardness increases with increasing cooling rate (water > oil > air quenched). Water quenched samples presented crack after cooling to room temperature. Samples hardness also increases with austenitizing temperature increasing, and decreases with increasing tempering temperature. (author)

  4. Relating high-temperature flow stress of AISI 316 stainless steel to strain and strain rate

    Matteazzi, S.; Paitti, G.; Boerman, D.

    1982-01-01

    The authors have performed an experimental determination of tensile stress-strain curves for different strain rates (4.67 x 10 - 5 , 4.67 x 10 - 2 s - 1 ) and for a variety of temperature conditions (773-1073 K) of AISI 316H stainless steel (annealed conditions) and also a computer analysis of the experimental curves using a fitting program which takes into consideration different constitutive relations describing the plastic flow behaviour of the metals. The results show that the materials tested are clearly affected by strain rate only at the highest temperature investigated (1073 K) and that the plastic strain is the more significant variable. Of the constitutive equations considered, Voce's relation gives the best fit for the true stress-time-strain curves. However, the Ludwik and Ludwigson equations also provide a description of the experimental data, whereas Hollomon's equation does not suitably characterize AISI 316H stainless steel and can be applied with some accuracy only at 1073 K. (author)

  5. Factors Affecting Optimal Surface Roughness of AISI 4140 Steel in Turning Operation Using Taguchi Experiment

    Novareza, O.; Sulistiyarini, D. H.; Wiradmoko, R.

    2018-02-01

    This paper presents the result of using Taguchi method in turning process of medium carbon steel of AISI 4140. The primary concern is to find the optimal surface roughness after turning process. The taguchi method is used to get a combination of factors and factor levels in order to get the optimum surface roughness level. Four important factors with three levels were used in experiment based on Taguchi method. A number of 27 experiments were carried out during the research and analysed using analysis of variance (ANOVA) method. The result of surface finish was determined in Ra type surface roughness. The depth of cut was found to be the most important factors for reducing the surface roughness of AISI 4140 steel. On the contrary, the other important factors i.e. spindle speed and rake side angle of the tool were proven to be less factors that affecting the surface finish. It is interesting to see the effect of coolant composition that gained the second important factors to reduce the roughness. It may need further research to explain this result.

  6. Topological characterization of static strain aging of type AISI 304 austenitic stainless steel

    Monteiro, S.N.; Miranda, P.E.V. de

    1981-01-01

    Static strain aging of type AISI 304 austenitic stainless steel was studied from room temperature up to 623K by conducting tests in which the load was held approximately constant. The aging times varied between 10s and 100h, using a plastic pre-deformation of 9%. The static strain aging of 304 steel furnished an activation energy of 23.800 cal/mol. This implies that vacancies play an important role on the aging process. The curve of the variation of the discontinuous yielding with aging time presented different stages, to which specific mathematical expressions were developed. These facts permited the conclusion that Snock type mechanisms are responsible for the aging in such conditions. (Author) [pt

  7. Semiconducting properties of oxide and passive films formed on AISI 304 stainless steel and Alloy 600

    Ferreira M. G. S.

    2002-01-01

    Full Text Available The semiconducting properties of passive films formed on AISI 304 stainless steel and Alloy 600 in borate buffer solution were studied by capacitance (Mott-Schottky approach and photocurrent measurements. Oxide films formed on 304 stainless steel in air at 350 ºC have also been studied. The results obtained show that, in all cases the electronic structure of the films is comparable to that of a p-n heterojunction in which the space charges developed at the metal-film and film-electrolyte interfaces have also to be considered. This is in accordance with analytical results showing that the oxide films are in all cases composed of an inner region rich in chromium oxide and an outer region rich in iron oxide.

  8. Study of the AISI 347 austenitic stainless steel sensitization through the potentiokinetic reactivation method

    Teodoro, Celso Antonio; Wolynec, Stephan

    1996-01-01

    The sensitization kinetics of AISI 347 austenitic stainless steel samples, removed from a forged bar, was investigated with an electrochemical potentiokinetic reactivation method. After the solution anneal at 1140 deg C, the steel was submitted to sensitization treatments at 550 deg C, 670 deg C, 790 deg C and 910 deg C during times that varied from 1 h to 62 h. It was found that samples treated at 550 deg C, 670 deg C and 790 deg C become sensitized. The activation energy was found to be 124 kJ/mol. The observed behaviour was discussed in terms of both carbon retention in solution after the solution anneal and kinetics of carbon combination with chromium and niobium. (author)

  9. Study of the Sensitization on the Grain Boundary in Austenitic Stainless Steel Aisi 316

    Kocsisová Edina

    2014-12-01

    Full Text Available Intergranular corrosion (IGC is one of the major problems in austenitic stainless steels. This type of corrosion is caused by precipitation of secondary phases on grain boundaries (GB. Precipitation of the secondary phases can lead to formation of chromium depleted zones in the vicinity of grain boundaries. Mount of the sensitization of material is characterized by the degree of sensitization (DOS. Austenitic stainless steel AISI 316 as experimental material had been chosen. The samples for the study of sensitization were solution annealed on 1100 °C for 60 min followed by water quenching and then sensitization by isothermal annealing on 700 °C and 650 °C with holding time from 15 to 600 min. Transmission electron microscopy (TEM was used for identification of secondary phases. Electron backscattered diffraction (EBSD was applied for characterization of grain boundary structure as one of the factors which influences on DOS.

  10. Electromagnetic nondestructive evaluation of tempering process in AISI D2 tool steel

    Kahrobaee, Saeed; Kashefi, Mehrdad

    2015-05-01

    The present paper investigates the potential of using eddy current technique as a reliable nondestructive tool to detect microstructural changes during the different stages of tempering treatment in AISI D2 tool steel. Five stages occur in tempering of the steel: precipitation of ɛ carbides, formation of cementite, retained austenite decomposition, secondary hardening effect and spheroidization of carbides. These stages were characterized by destructive methods, including dilatometry, differential scanning calorimetry, X-ray diffraction, scanning electron microscopic observations, and hardness measurements. The microstructural changes alter the electrical resistivity/magnetic saturation, which, in turn, influence the eddy current signals. Two EC parameters, induced voltage sensed by pickup coil and impedance point detected by excitation coil, were evaluated as a function of tempering temperature to characterize the microstructural features, nondestructively. The study revealed that a good correlation exists between the EC parameters and the microstructural changes.

  11. Determining Ms temperature on a AISI D2 cold work tool steel using magnetic Barkhausen noise

    Huallpa, Edgar Apaza, E-mail: gared1@gmail.com [Escola Politécnica da Universidade de São Paulo, Av. Prof. Mello Moraes 2463, 05508-030 SP (Brazil); Sánchez, J. Capó, E-mail: jcapo@usp.br [Departamento de Física, Facultad de Ciencias Naturales, Universidad de Oriente, Av. Patricio Lumumba s/n 90500, Santiago de Cuba (Cuba); Padovese, L.R., E-mail: lrpadove@usp.br [Escola Politécnica da Universidade de São Paulo, Av. Prof. Mello Moraes 2463, 05508-030 SP (Brazil); Goldenstein, Hélio, E-mail: hgoldens@usp.br [Escola Politécnica da Universidade de São Paulo, Av. Prof. Mello Moraes 2463, 05508-030 SP (Brazil)

    2013-11-15

    Highlights: ► MBN was used to follow the martensite transformation in a tool steel. ► The results were compared with resistivity experiments. ► The Ms was estimated with Andrews equation coupled to ThermoCalc calculations. The experimental results showed good agreement. -- Abstract: The use of Magnetic Barkhausen Noise (MBN) as a experimental method for measuring the martensite start (Ms) temperature was explored, using as model system a cold-work tool steel (AISI D2) austenitized at a very high temperature (1473 K), so as to transform in sub-zero temperatures. The progress of the transformation was also followed with electrical resistance measurements, optical microscopy and scanning electron microscopy. Both MBN and resistivity measurements showed a change near 230 K during cooling, corresponding to the Ms temperature, as compared with 245 K, estimated with Andrews empirical equation applied to the austenite composition calculated using ThermoCalc.

  12. Adhesion of composite carbon/hydroxyapatite coatings on AISI 316L medical steel

    J. Gawroński

    2009-07-01

    Full Text Available In this paper are contains the results of studies concerning the problems associated with increased of hydroxyapatite (HAp adhesion, manufactured by using Pulse Laser Deposition (PLD method, to the austenitic steel (AISI 316L through the coating of carbon interlayer on it. Carbon coating was deposited by Radio Frequency Plasma Assisted Chemical Vapour Deposition (RF PACVD method.Test results unequivocally showed that the intermediate carbon layer in a determined manner increase the adhesion of hydroxyapatite to the metallic substrate. Obtained results give rise to deal with issues of manufacturing composite bilayer – carbon film/HAp – on ready implants, casted from austenitic cast steel by lost-wax process method as well as in gypsum forms.

  13. Investigations on the creep-rupture behaviour of the austenitic stainless steel AISI 316 NET

    Schirra, M.; Ritter, B.

    1988-12-01

    The report describes the creep-rupture tests carried out with a 17/13/2 CrNiMo-steel in the frame of the German-Spanish collaboration (KfK-CIEMAT). The material studied is the austenitic steel AISI 316(L) selected as potential first-wall material for NET (Next European Torus). The test programme on base material with a NET specified batch encompasses until now in the temperature range 500-750 0 C the rupture-time-range till 20 000 h. The results permit statements to the creep- and creep-rupture behaviour and ductility. Metallography examinations give information about fracture behaviour and demonstrate the complex precipitation happening. The results are compared with the literature and own test results from two batches of the Fast-Breeder-Program. (orig.) [de

  14. Rainbow fringes around crevice corrosion formed on stainless steel AISI 316 after ennoblement in seawater

    Wang, W.; Zhang, X. [College of Chemistry and Chemical Engineering, Ocean University of China, Qingdao (China); Wang, J. [College of Chemistry and Chemical Engineering, Ocean University of China, Qingdao (China); State Key Laboratory for Corrosion and Protection, Shenyang (China)

    2009-10-15

    The crevice corrosion occurrence probability of stainless steel (SS) AISI 316 was increased under ennoblement condition due to chemically added H{sub 2}O{sub 2} into seawater. The H{sub 2}O{sub 2} was used to simulate the important factor causing ennoblement in natural marine biofilm. Morphology of the crevice corrosion was observed using an incident-light source microscopy. Some interesting ''rainbow'' fringes were observed around micro-crevices. The mechanism was discussed from the ions diffusion and potential distribution during the crevice formation. This result shows that under ennoblement condition the colored fringe is a distinct characteristic of the morphology of localized corrosion for stainless steel. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

  15. Effect of plasma nitriding time on surface properties of hard chromium electroplated AISI 1010 steel

    Kocabas, Mustafa; Uelker, Suekrue

    2015-01-01

    Properties of steel can be enhanced by surface treatments such as coating. In some cases, further treatments such as nitriding can also be used in order to get even better results. In order to investigate the properties of nitride layer on hard Cr coated AISI 1010 steel, substrates were electroplated to form hard Cr coatings. Then hard Cr coatings were plasma nitrided at 700 C for 3 h, 5 h and 7 h and nitride phases on the coatings were investigated by X-ray diffraction analysis. The layer thickness and surface properties of nitride films were investigated by scanning electron microscopy. The hardness and adhesion properties of Cr-N phases were examined using nano indentation and Daimler-Benz Rockwell C adhesion tests. The highest measured hardness was 24.1 GPa and all the three samples exhibited poor adhesion.

  16. Modification and characterization of the AISI 410 martensitic stainless steels surface

    Bincoleto, A.V.L.; Nascente, P.A.P.

    2010-01-01

    Steam turbines are used in the generation of more than half the electric energy produced in the world nowadays. It is important the study which aims to improve the efficiency by means of the optimization of leaks and of the aerodynamic profiles, as well as to maintain the integrity of the components. The martensitic stainless steels are widely employed due to the combination of their good mechanical properties with higher corrosion resistance. However, their lower wear resistance and their poor tribological behavior limit their use, since they decrease the component life time. In order to evaluate the improvement in the performance of the AISI 410 stainless steel, several process of surface modification were employed. Five samples were produced: the first one was not treated, the second one received liquid nitriding, the third, gas nitriding, the forth, thermal aspersion of tungsten carbide, and the fifth, boronizing. The samples were characterized by optical microscopy, surface microhardness, and X-ray diffractometry. (author)

  17. Effect of plasma nitriding time on surface properties of hard chromium electroplated AISI 1010 steel

    Kocabas, Mustafa [Yildiz Technical Univ., Istanbul (Turkey). Metallurgical and Materials Engineering Dept.; Danisman, Murat [Gedik Univ., Istanbul (Turkey). Electrical and Electronic Engineering Dept.; Cansever, Nurhan [Yildiz Technical Univ., Istanbul (Turkey); Uelker, Suekrue [Afyon Kocatepe Univ. (Turkey). Dept. of Mechanical Engineering

    2015-06-01

    Properties of steel can be enhanced by surface treatments such as coating. In some cases, further treatments such as nitriding can also be used in order to get even better results. In order to investigate the properties of nitride layer on hard Cr coated AISI 1010 steel, substrates were electroplated to form hard Cr coatings. Then hard Cr coatings were plasma nitrided at 700 C for 3 h, 5 h and 7 h and nitride phases on the coatings were investigated by X-ray diffraction analysis. The layer thickness and surface properties of nitride films were investigated by scanning electron microscopy. The hardness and adhesion properties of Cr-N phases were examined using nano indentation and Daimler-Benz Rockwell C adhesion tests. The highest measured hardness was 24.1 GPa and all the three samples exhibited poor adhesion.

  18. Tensile Deformation Temperature Impact on Microstructure and Mechanical Properties of AISI 316LN Austenitic Stainless Steel

    Xiong, Yi; He, Tiantian; Lu, Yan; Ren, Fengzhang; Volinsky, Alex A.; Cao, Wei

    2018-03-01

    Uniaxial tensile tests were conducted on AISI 316LN austenitic stainless steel from - 40 to 300 °C at a rate of 0.5 mm/min. Microstructure and mechanical properties of the deformed steel were investigated by optical, scanning and transmission electron microscopies, x-ray diffraction, and microhardness testing. The yield strength, ultimate tensile strength, elongation, and microhardness increase with the decrease in the test temperature. The tensile fracture morphology has the dimple rupture feature after low-temperature deformations and turns to a mixture of transgranular fracture and dimple fracture after high-temperature ones. The dominating deformation microstructure evolves from dislocation tangle/slip bands to large deformation twins/slip bands with temperature decrease. The deformation-induced martensite transformation can only be realized at low temperature, and its quantity increases with the decrease in the temperature.

  19. Fatigue assessment by energy approach during tensile tests on AISI 304 steel

    A. Risitano

    2017-01-01

    Full Text Available Estimation of the fatigue limit for steel ductile materials using non-destructive methods is a topic of great interest to researchers today. In recent years, the method adopted has implemented infrared sensors to detect the surface temperature and correlate it with the fatigue limit. In previous paper, a new energy approach was proposed to investigate the fatigue limit during tensile test. The numerical procedure proposed by Chrysochoos is adopted to clean infrared images and applied to analyse the surface heat sources during tensile test. AISI 304 specimens with rectangular cross-sections are tested. Moreover fatigue tests at increasing loads were carried out on steel by a stepwise succession, applied to the same specimen, for applying the thermographic method. The predictions of the fatigue limit, obtained by the analysis of the energy evolution during the static tests, were compared with the predictions obtained applying the thermographic method during fatigue tests.

  20. Effect of process time on structural and tribological properties of ferritic plasma nitrocarburized AISI 4140 steel

    Karakan, Mehmet; Alsaran, Akguen; Celik, Ayhan

    2004-06-15

    AISI 4140 steel was plasma nitrocarburized at a gas mixture of 49%N{sub 2} + 49%H{sub 2} + 2%CO{sub 2}, for different process times (1, 2, 4, 8 and 12 h), at a temperature of 570 deg. C. The structural, mechanical and tribological properties of nitrocarburized steel were analyzed using a X-ray diffraction, microhardness tester, scanning electron microscopy, optical microscopy and pin-on-disk tribotester. The results have shown that the compound layer was composed of the {epsilon} and {gamma} iron carbonitrides. In addition, the compound layer included pores having a columnar structure. These pores are open to the surface. The nitrocarburizing process increases surface hardness, roughness and friction coefficient. The wear rate improves after plasma nitrocarburizing, and decreases with increasing surface hardness.

  1. Effect of process time on structural and tribological properties of ferritic plasma nitrocarburized AISI 4140 steel

    Karakan, Mehmet; Alsaran, Akguen; Celik, Ayhan

    2004-01-01

    AISI 4140 steel was plasma nitrocarburized at a gas mixture of 49%N 2 + 49%H 2 + 2%CO 2 , for different process times (1, 2, 4, 8 and 12 h), at a temperature of 570 deg. C. The structural, mechanical and tribological properties of nitrocarburized steel were analyzed using a X-ray diffraction, microhardness tester, scanning electron microscopy, optical microscopy and pin-on-disk tribotester. The results have shown that the compound layer was composed of the ε and γ iron carbonitrides. In addition, the compound layer included pores having a columnar structure. These pores are open to the surface. The nitrocarburizing process increases surface hardness, roughness and friction coefficient. The wear rate improves after plasma nitrocarburizing, and decreases with increasing surface hardness

  2. 3DII implantation effect on corrosion properties of the AISI/SAE 1020 steel

    Dulce M., H.J.; Rueda V., Alejandro [Universidad Francisco de Paula Santander, A.A. 1055, Cucuta (Colombia); Dougar-Jabon, Valeri [Universidad Industrial de Santander, A.A. 678, Bucaramanga (Colombia)

    2005-08-01

    The three dimensional ion implantation technology (3DII) is one of the methods of improving the tribological characteristics and resistance to hydrogen embrittlement processes in metals. In this report, some results concerning the resistance effect of nitrogen ion implantation to oxidation of the sample, made of AISI/SAE 1020 steel, are given. The nitrogen ions were implanted in the discharge chamber of the JUPITER reactor. Both the treated and untreated samples were tested through potential-static measurements, which permitted to determine the corrosion current, the slopes that characterise the braking level of anode and cathode reactions. The polarization resistance near the corrosion potential is calculated. The results of the study encourage to consider the nitrogen ion implantation in high voltage and low pressure discharges as one of the methods of anticorrosive protection which do not change the geometric configuration of the treated steel pieces. (copyright 2005 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  3. Development of Ultra-Fine-Grained Structure in AISI 321 Austenitic Stainless Steel

    Tiamiyu, A. A.; Szpunar, J. A.; Odeshi, A. G.; Oguocha, I.; Eskandari, M.

    2017-12-01

    Ultra-fine-grained (UFG) structure was developed in AISI 321 austenitic stainless steel (ASS) using cryogenic rolling followed by annealing treatments at 923 K, 973 K, 1023 K, and 1073 K (650 °C, 700 °C, 750 °C, and 800 °C) for different lengths of time. The α'-martensite to γ-austenite reversion behavior and the associated texture development were analyzed in the cryo-rolled specimens after annealing. The activation energy, Q, required for the reversion of α'-martensite to γ-austenite in the steel was estimated to be 80 kJ mol-1. TiC precipitates and unreversed triple junction α'-martensite played major roles in the development of UFG structure through the Zener pinning of grain boundaries. The optimum annealing temperature and time for the development of UFG structure in the cryo-rolled AISI 321 steel are (a) 923 K (650 °C) for approximately 28800 seconds and (b) 1023 K (750 °C) for 600 seconds, with average grain sizes of 0.22 and 0.31 µm, respectively. Annealing at 1023 K (750 °C) is considered a better alternative since the volume fraction of precipitated carbides in specimens annealed at 1023 K (750 °C) are less than those annealed at 923 K (650 °C). More so, the energy consumption during prolonged annealing time to achieve an UFG structure at 923 K (650 °C) is higher due to low phase reversion rate. The hardness of the UFG specimens is 195 pct greater than that of the as-received steel. The higher volume fraction of TiC precipitates in the UFG structure may be an additional source of hardening. Micro and macrotexture analysis indicated {110}〈uvw〉 as the major texture component of the austenite grains in the UFG structure. Its intensity is stronger in the specimen annealed at low temperatures.

  4. Tribological properties of plasma and pulse plasma nitrided AISI 4140 steel

    Podgornik, B.; Vizintin, J. [Ljubljana Univ. (Slovenia). Center of Tribology and Tech. Diagnostics; Leskovsek, V. [Inst. of Metals and Technologies, Ljubljana (Slovenia)

    1998-10-10

    Plasma nitriding is usually used for ferrous materials to improve their surface properties. Knowledge of the properties of thin surface layers is essential for designing engineering components with optimal wear performance. In our study, we investigated the microstructural, mechanical and tribological properties of plasma- and pulse plasma-nitrided AISI 4140 steel in comparison to hardened steel. The influence of nitriding case depth as well as the presence of a compound layer on its tribological behaviour was also examined. Plasma and pulse plasma nitriding were carried out using commercial nitriding processes. Nitrided samples were fully characterised, using metallographic, SEM microscopic, microhardness and profilometric techniques, before and after wear testing. Wear tests were performed on a pin-on-disc wear testing machine in which nitrided pins were mated to hardened ball bearing steel discs. The wear tests were carried out under dry conditions where hardened samples were used as a reference. The resulting wear loss as well as the coefficient of friction was monitored as a function of load and test time. Several microscopic techniques were used to analyse the worn surfaces and wear debris in order to determine the dominant friction and wear characteristics. Results showed improved tribological properties of AISI 4140 steel after plasma and pulse plasma nitriding compared to hardening. However, the compound layer should be removed from the surface by mechanical means or by decreasing the amount of nitrogen in the nitriding atmosphere, to avoid impairment of the tribological properties by fracture of the hard and brittle compound layer followed by the formation of hard abrasive particles. (orig.) 10 refs.

  5. Influence of delta ferrite on corrosion susceptibility of AISI 304 austenitic stainless steel

    Lawrence O. Osoba

    2016-12-01

    Full Text Available In the current study, the influence of delta (δ ferrite on the corrosion susceptibility of AISI 304 austenitic stainless steel was evaluated in 1Molar concentration of sulphuric acid (H2SO4 and 1Molar concentration of sodium chloride (NaCl. The study was performed at ambient temperature using electrochemical technique—Tafel plots to evaluate the corrosive tendencies of the austenitic stainless steel sample. The as-received (stainless steel specimen and 60% cold-worked (stainless steel specimens were isothermally annealed at 1,100°C for 2 h and 1 h, respectively, and quenched in water. The results obtained show that the heat-treated specimen and the 60% cold-worked plus heat-treated specimen exhibited higher corrosion susceptibility than the as-received specimen, which invariably contained the highest fraction of δ ferrite particles. The finding shows that the presence of δ ferrite, in which chromium (Cr, the main corrosion inhibitor segregates, does not degrade and or reduces the resistance to aqueous corrosion of the austenitic stainless steel material.

  6. Thermodynamic modeling and kinetics simulation of precipitate phases in AISI 316 stainless steels

    Yang, Y.; Busby, J.T.

    2014-01-01

    This work aims at utilizing modern computational microstructural modeling tools to accelerate the understanding of phase stability in austenitic steels under extended thermal aging. Using the CALPHAD approach, a thermodynamic database OCTANT (ORNL Computational Thermodynamics for Applied Nuclear Technology), including elements of Fe, C, Cr, Ni, Mn, Mo, Si, and Ti, has been developed with a focus on reliable thermodynamic modeling of precipitate phases in AISI 316 austenitic stainless steels. The thermodynamic database was validated by comparing the calculated results with experimental data from commercial 316 austenitic steels. The developed computational thermodynamics was then coupled with precipitation kinetics simulation to understand the temporal evolution of precipitates in austenitic steels under long-term thermal aging (up to 600,000 h) at a temperature regime from 300 to 900 °C. This study discusses the effect of dislocation density and difusion coefficients on the precipitation kinetics at low temperatures, which shed a light on investigating the phase stability and transformation in austenitic steels used in light water reactors

  7. Formation of microstructural features in hot-dip aluminized AISI 321 stainless steel

    Huilgol, Prashant; Rajendra Udupa, K.; Udaya Bhat, K.

    2018-02-01

    Hot-dip aluminizing (HDA) is a proven surface coating technique for improving the oxidation and corrosion resistance of ferrous substrates. Although extensive studies on the HDA of plain carbon steels have been reported, studies on the HDA of stainless steels are limited. Because of the technological importance of stainless steels in high-temperature applications, studies of their microstructural development during HDA are needed. In the present investigation, the HDA of AISI 321 stainless steel was carried out in a pure Al bath. The microstructural features of the coating were studied using scanning electron microscopy and transmission electron microscopy. These studies revealed that the coating consists of two regions: an Al top coat and an aluminide layer at the interface between the steel and Al. The Al top coat was found to consist of intermetallic phases such as Al7Cr and Al3Fe dispersed in an Al matrix. Twinning was observed in both the Al7Cr and the Al3Fe phases. Furthermore, the aluminide layer comprised a mixture of nanocrystalline Fe2Al5, Al7Cr, and Al. Details of the microstructural features are presented, and their formation mechanisms are discussed.

  8. Effects of cold working on the pitting corrosion behavior s of AISI 304 stainless steels

    Jung, Kee Min; Kim, Jong Soo; Kim, Young Jun; Kwon, Houk Sang [KAIST, Daejon (Korea, Republic of)

    2015-12-15

    These microstructural changes by cold working can lead improvement of mechanical properties, however from a corrosion resistant point of view, the effects of cold working on the corrosion resistance of stainless steel have been argued. Several studies has been focused on the influence of cold working on the localized corrosion resistance of stainless steels. However, the opinions about the role of cold working on the localized corrosion resistance are highly in consistence. Some studies report that the pitting potential of austenitic stainless steels decreased with cold working level, on the other hands, other studies claimed that the pitting resistance was increased by cold working. Therefore it is necessary to verify how cold working affects pitting corrosion behavior of austenitic stainless steels. In the present work, the influence of cold working on the localized corrosion of AISI 304stainless steel in the neutral chloride solution was studied based on point defect model (PDM). The fraction of deformation-induced martensite was linearly increased with cold rolling level. Through cold rolling, the pitting potential was decreased, the metastable pitting event density was significantly increased and the repassivation potential was decreased. The overall localized corrosion resistance was decreased with cold working, however cold working level increased from 30 % to 50 %, localized corrosion resistance was recovered. The accumulated cation vacancy generates a void at metal/film interface, therefore film breakdown accelerates for cold worked alloys.

  9. Effects of cold working on the pitting corrosion behavior s of AISI 304 stainless steels

    Jung, Kee Min; Kim, Jong Soo; Kim, Young Jun; Kwon, Houk Sang

    2015-01-01

    These microstructural changes by cold working can lead improvement of mechanical properties, however from a corrosion resistant point of view, the effects of cold working on the corrosion resistance of stainless steel have been argued. Several studies has been focused on the influence of cold working on the localized corrosion resistance of stainless steels. However, the opinions about the role of cold working on the localized corrosion resistance are highly in consistence. Some studies report that the pitting potential of austenitic stainless steels decreased with cold working level, on the other hands, other studies claimed that the pitting resistance was increased by cold working. Therefore it is necessary to verify how cold working affects pitting corrosion behavior of austenitic stainless steels. In the present work, the influence of cold working on the localized corrosion of AISI 304stainless steel in the neutral chloride solution was studied based on point defect model (PDM). The fraction of deformation-induced martensite was linearly increased with cold rolling level. Through cold rolling, the pitting potential was decreased, the metastable pitting event density was significantly increased and the repassivation potential was decreased. The overall localized corrosion resistance was decreased with cold working, however cold working level increased from 30 % to 50 %, localized corrosion resistance was recovered. The accumulated cation vacancy generates a void at metal/film interface, therefore film breakdown accelerates for cold worked alloys

  10. X-Ray diffraction application in studying the nitrogen fixing and aging in stainless steel AISI 304

    Ramos, L.F.V.

    1973-01-01

    Solid solutions of N in AISI-304 stainless steels were aged to different degrees. The aging was monitored through X-Ray difraction measurement of the lattice parameter 'a'. The increases in 'a', due to the increase of N in solid solution were determined experimentally

  11. Study of the M23C6 precipitation in AISI 304 stainless steel by small angle neutron scattering

    Boeuf, A.; Caciuffo, R.G.M.; Institut Max von Laue - Paul Langevin, 38 - Grenoble; Ancona Univ.; Melone, S.; Puliti, P.; Rustichelli, F.; Institut Max von Laue - Paul Langevin, 38 - Grenoble; Ancona Univ.; Coppola, R.

    1985-01-01

    The results of some small-angle neutron scattering (SANS) experiments on M 23 C 6 (M=Fe, Cr) carbide precipitation in AISI 304 stainless steel, aged at different temperatures during different times, are presented. The total volume fraction, the total surface of precipitates per unit sample volume and the size distribution functions of the M 23 C 6 carbides were determined. (orig.)

  12. Studies on the determination of surface deuterium in AISI 1062, 4037, and 4140 steels by secondary ion mass spectrometry

    Sastri, V. S.; Donepudi, V. S.; McIntyre, N. S.; Johnston, D.; Revie, R. W.

    1988-12-01

    The concentration of deuterium at the surface of cathodically charged high strength steels AISI 1062, 4037, and 4140 has been determined by secondary ion mass spectrometry (SIMS). The beneficial effects of pickling in NAP (a mixture of nitric, acetic, and phosphoric acids) to remove surfacebound deuterium have been observed.

  13. In-situ investigation of martensite formation in AISI 52100 bearing steel at sub-zero Celsius temperature

    Villa, Matteo; Hansen, Mikkel Fougt; Pantleon, Karen

    2013-01-01

    Martensite formation in AISI 52100 bearing steel at sub-zero Celsius temperature was investigated with Vibrating Sample Magnetometry. The investigation reports the stabilization of retained austenite in quenched samples during storage at room temperature and reveals the thermally activated nature...

  14. Corrosion behaviour of AISI 304 stainless steel subjected to massive laser shock peening impacts with different pulse energies

    Lu, J.Z.; Qi, H.; Luo, K.Y.; Luo, M.; Cheng, X.N.

    2014-01-01

    Highlights: •Laser shock peening caused an obvious increase of corrosion resistance of 304 steel. •Corrosion resistance of stainless steel increased with increasing pulse energy. •Mechanism of laser shock peening on corrosion behaviour was also entirely determined. -- Abstract: Effects of massive laser shock peening (LSP) impacts with different pulse energies on ultimate tensile strength (UTS), stress corrosion cracking (SCC) susceptibility, fracture appearance and electrochemical corrosion resistance of AISI 304 stainless steel were investigated by slow strain rate test, potentiodynamic polarisation test and scanning electron microscope observation. The influence mechanism of massive LSP impacts with different pulse energies on corrosion behaviour was also determined. Results showed that massive LSP impacts effectively caused a significant improvement on UTS, SCC resistance, and electrochemical corrosion resistance of AISI 304 stainless steel. Increased pulse energy can also gradually improve its corrosion resistance

  15. Electrochemical Study of Welded AISI 304 and 904L Stainless Steel in Seawater in View of Corrosion

    Richárd Székely

    2010-10-01

    Full Text Available This is a comparative study of the corrosion behaviour of welds in AISI 304 and AISI 904L stainless steels carried out in seawater model solution in the temperature range 5-35°C and the standard of corrosion testing of welds was followed. The corrosion rate and corrosion attack characteristics were determined for welds of the examined steels with several type of treatment. The aim of this work was to compare the steels based on their resistance against the corrosion in terms of pitting potential (Epit and repassivation potential (Erepass. Seawater is an electrochemically aggressive medium, which can initiate localised corrosion in welded stainless steels. Different electrochemical and testing methods were used, including cyclic voltammetry, chronopotentiometry, electrochemical impedance spectroscopy (EIS, pH measuring and penetration tests.

  16. High Power Picosecond Laser Surface Micro-texturing of H13 Tool Steel and Pattern Replication onto ABS Plastics via Injection Moulding

    Otanocha, Omonigho B.; Li, Lin; Zhong, Shan; Liu, Zhu

    2016-03-01

    H13 tool steels are often used as dies and moulds for injection moulding of plastic components. Certain injection moulded components require micro-patterns on their surfaces in order to modify the physical properties of the components or for better mould release to reduce mould contamination. With these applications it is necessary to study micro-patterning to moulds and to ensure effective pattern transfer and replication onto the plastic component during moulding. In this paper, we report an investigation into high average powered (100 W) picosecond laser interactions with H13 tool steel during surface micro-patterning (texturing) and the subsequent pattern replication on ABS plastic material through injection moulding. Design of experiments and statistical modelling were used to understand the influences of laser pulse repetition rate, laser fluence, scanning velocity, and number of scans on the depth of cut, kerf width and heat affected zones (HAZ) size. The characteristics of the surface patterns are analysed. The process parameter interactions and significance of process parameters on the processing quality and efficiency are characterised. An optimum operating window is recommended. The transferred geometry is compared with the patterns generated on the dies. A discussion is made to explain the characteristics of laser texturing and pattern replication on plastics.

  17. Effect of the purging gas on properties of Ti stabilized AISI 321 stainless steel TIG welds

    Taban, Emel; Kaluc, Erdinc; Aykan, T. Serkan [Kocaeli Univ. (Turkey). Dept. of Mechanical Engineering

    2014-07-01

    Gas purging is necessary to provide a high quality of stainless steel pipe welding in order to prevent oxidation of the weld zone inside the pipe. AISI 321 stabilized austenitic stainless steel pipes commonly preferred in refinery applications have been welded by the TIG welding process both with and without the use of purging gas. As purging gases, Ar, N{sub 2}, Ar + N{sub 2} and N{sub 2} + 10% H{sub 2} were used, respectively. The aim of this investigation is to detect the effect of purging gas on the weld joint properties such as microstructure, corrosion, strength and impact toughness. Macro sections and microstructures of the welds were investigated. Chemical composition analysis to obtain the nitrogen, oxygen and hydrogen content of the weld root was done by Leco analysis. Ferrite content of the beads including root and cap passes were measured by a ferritscope. Vickers hardness (HV10) values were obtained. Intergranular and pitting corrosion tests were applied to determine the corrosion resistance of all welds. Type of the purging gas affected pitting corrosion properties as well as the ferrite content and nitrogen, oxygen and hydrogen contents at the roots of the welds. Any hot cracking problems are not predicted as the weld still solidifies with ferrite in the primary phase as confirmed by microstructural and ferrite content analysis. Mechanical testing showed no significant change according to the purge gas. AISI 321 steel and 347 consumable compositions would permit use of nitrogen rich gases for root shielding without a risk of hot cracking.

  18. Tribological Properties of Nanometric Atomic Layer Depositions Applied on AISI 420 Stainless Steel

    E. Marin

    2013-09-01

    Full Text Available Atomic Layer Deposition ( ALD is a modern technique that Allows to deposit nanometric, conformal coatings on almost any kind of substrates, from plastics to ceramic, metals or even composites. ALD coatings are not dependent on the morphology of the substrate and are only regulated by the composition of the precursors, the chamber temperature and the number of cycles. In this work, mono- and bi -layer nanometric, protective low-temperature ALD Coatings, based on Al2O3 and TiO2 were applied on AISI 420 Stainless Steel in orderto enhance its relatively low corrosion resistance in chloride containing environments. Tribological testing were also performed on the ALD coated AISI 420 in order to evaluate the wear and scratch resistance of these nanometric layers and thus evaluate their durability. Scratch tests were performed using a standard Rockwell C indenter, under a variable load condition, in order to evaluate the critical loading condition for each coating. Wear testing were performed using a stainless steel counterpart, in ball-on-discconfiguration, in order to measure the friction coefficient and wear to confront the resistance. All scratch tests scars and wear tracks were then observed by means of Scanning Electron Microscopy (SEM in order to understand the wear mechanisms that occurred on the sample surfaces. Corrosion testing, performed under immersion in 0.2 M NaCl solutions, clearly showed that the ALD coatings have a strong effect in protecting the Stainless Steel Substrate against corrosion, reducing the corrosion current density by two orders of magnitude.Tribological The preliminary results showed that ALD depositions obtained at low Temperatures have a brittle behavior caused by the amorphous nature of their structure, and thus undergo delamination phenomena during Scratch Testing at relatively low applied loads. During ball-on-disc testing, the coatings were removed from the substrate, in particular for monolayer ALD configurations

  19. Cold deformation effect on the microstructures and mechanical properties of AISI 301LN and 316L stainless steels

    Silva, Paulo Maria de O.; Abreu, Hamilton Ferreira G. de; Albuquerque, Victor Hugo C. de; Neto, Pedro de Lima; Tavares, Joao Manuel R.S.

    2011-01-01

    As austenitic stainless steels have an adequate combination of mechanical resistance, conformability and resistance to corrosion they are used in a wide variety of industries, such as the food, transport, nuclear and petrochemical industries. Among these austenitic steels, the AISI 301LN and 316L steels have attracted prominent attention due to their excellent mechanical resistance. In this paper a microstructural characterization of AISI 301LN and 316L steels was made using various techniques such as metallography, optical microscopy, scanning electronic microscopy and atomic force microscopy, in order to analyze the cold deformation effect. Also, the microstructural changes were correlated with the alterations of mechanical properties of the materials under study. One of the numerous uses of AISI 301LN and 316L steels is in the structure of wagons for metropolitan surface trains. For this type of application it is imperative to know their microstructural behavior when subjected to cold deformation and correlate it with their mechanical properties and resistance to corrosion. Microstructural analysis showed that cold deformation causes significant microstructural modifications in these steels, mainly hardening. This modification increases the mechanical resistance of the materials appropriately for their foreseen application. Nonetheless, the materials become susceptible to pitting corrosion.

  20. Z phase stability in AISI 316LN + Nb austenitic steels during creep at 650 C

    Vodarek, Vlastimil [Technical Univ. Ostrava (Czech Republic)

    2010-07-01

    The creep resistance of austenitic CrNi(Mo) steels strongly depends on microstructural stability during creep exposure. Nitrogen additions to CrNi(Mo) austenitic steels can significantly improve the creep strength. One of the most successful methods of improving the long-term creep resistance of austenitic steels is based on increasing the extent of precipitation strengthening during creep exposure. The role of precipitates in the achievements of good creep properties has been extensively studied for a long time. Although many minor phases are now well documented there are still contractions and missing thermodynamic data about some minor phases. This contribution deals with results of microstructural studies on the minor phase evolution in wrought AISI 316LN niobium stabilised steels during long-term creep exposure at 650 C. Microstructural investigations were carried out on specimens taken from both heads and gauge lengths of ruptured test-pieces by means of optical metallography, transmission and scanning electron microscopy. The attention has been paid to evaluation of thermodynamic and dimensional stability of Z phase and other nitrogen bearing minor phases. Only two nitrogen-bearing minor phases formed in the casts investigated: Z phase and M{sub 6}X. The dimensional stability of Z phase particles was very high. (orig.)

  1. Experimental study of the chip morphology in turning hardened AISI D2 steel

    Mhamdi, Mohamed Baccar; Bayraktar, Emin [Supmeca, Paris (France); Salem, Sahbi Ben; Boujelbene, Mohamed [National Engineering School of Tunis, Tunis (Turkey)

    2013-11-15

    The study of local mechanisms of material removal is essential in all problems of shaping by machining. Indeed, the mastery of surfaces generated by cutting requires an understanding of cutting mechanisms. The turning of steels with high mechanical properties using the cutting tool, often called 'hard turning,' is a new technique for the mechanical industry, and hence the need to understand the cutting mechanisms. The steel type EN X160CrMoV12 treated to 62 HRC (cold work tool steel: AISI D2 with a martensite matrix and distribution of primary and secondary carbides) is the subject of this study. Hard turning tests were carried out for this steel at different cutting conditions, with the aim to understand the mechanism of chip formation in order to be able to obtain the optimal cutting conditions. The chips obtained were examined under a microscope. The observation showed that the chip formation is influenced by cutting conditions. The chips contained a white layer, and this layer was examined under scanning electronic microscope (SEM) to study its variation depending on cutting parameters. The study shown, that cutting forces decrease with the increase of cutting speed. However, ANOVA method was used to establish the effect of the cutting conditions on experimental obtained results. Analysis of plastic deformation of the chip and the shear angle was made according to cutting conditions. Finally, a microhardness test was carried out to relate the mechanical properties and the microstructures of white layers.

  2. Thermal Stability and Lubrication Properties of Biodegradable Castor Oil on AISI 4140 Steel

    María Teresa Hernández-Sierra

    2018-06-01

    Full Text Available Lubricants have much importance in several industries, principally serving to reduce friction and wear in mechanical elements. In this study, the influence of Castor oil as bio-lubricant on the friction and wear performance of AISI 4140 steel was investigated. For that purpose, pin-on-disk friction tests were conducted according to ASTM G-99, by using pins of tungsten carbide (WC as counterparts. The experiments were performed at two different temperatures. This work also presents the Attenuated Total Reflection Fourier Transform Infrared Spectroscopy (ATR-FTIR and 1H-NMR analyses for the chemical characterization of oils and a study of their degradation by oxidation. The analysis of the damage caused to steel due to friction was deepened by analyzing its microhardness and microstructure in the worn zone. As a reference, the same experiments were performed with a commercial oil. The friction behavior of 4140 steel/WC with Castor oil lubrication at the two temperatures was notably better than that obtained under the reference oil lubrication. The kinetic friction coefficient (µk was up to 76% lower. However, a slight increase in steel wear was observed under Castor oil lubrication. Despite this, these results suggest that Castor oil could be used as bio-lubricant in systems which are susceptible to levels of high friction.

  3. The study on the properties of AISI 4140 and AISI 1040 steel rods welded by friction welding

    Thanee Toomprasen

    2014-06-01

    Full Text Available This paper is aimed to investigate the properties of joint between AISI 4140 and AISI 1040 welded by friction welding. The specimens were prepared in round shape of 13 mm diameter and 100 mm long. They were welded by friction welding method under the following conditions; friction pressure of 183 MPa, friction time of 12 sec, upset pressure of 428 MPa, upset time of 7 sec. and rotational speed of 1400 rpm. The strength and hardness were tested on the welded area. The result showed finer grains. in the welded area. This is the result of friction pressure and upset pressure in the welding process. In addition, the observation result indicated some changes of Ferrite and Pearlite in welded zone. This phase change resulted in the increment of hardness in AISI 4140 at the contact area and adjacent. In part of AISI 1040, the portion of Pearlite and Ferrite are not significantly changed, therefore the value of hardness is almost constant.

  4. Low-temperature dependence of yielding in AISI 316 stainless steels

    Tobler, R.L.; Reed, R.P.

    1981-01-01

    Tensile tests at temperatures between 323 and 4 K were performed on one heat of AISI 316 austenitic stainless steel having the composition Fe-17.34Cr-12.17Ni-1.55Mn-2.16Mo-0.051C. The temperature dependences of the yield and flow strengths at plastic strain increments from 0.2 to 3.65% are analyzed. At the yield strain (0.2%), no body-centered cubic (bcc) martensite phase transformation is detected. At higher strains (approx.3.2 +- 0.6%), bcc martensite forms from the parent austenite phase at test temperatures below 190 K, but there are no discontinuities in the temperature dependence of flow strength. A review of data available for three heats of AISI 316 at temperatures between 973 and 4 K reveals that deviations from thermally activated plastic flow theory occur at temperatures below 175 K, apparently depending on heat-to-heat compositional variations. Grain size and magnetic transition effects on the yield strength are discussed

  5. Effect of cerium and lanthanum on the microstructure and mechanical properties of AISI D2 tool steel

    Hamidzadeh, Mohammad Ali; Meratian, Mahmood; Saatchi, Ahmad

    2013-01-01

    AISI D2 tool steel has excellent wear resistance with high dimensional stability. This type of steel is suitable for making molds. This paper describes investigations into the effect of adding Ce/La on microstructure of AISI D2 type cold work tool steels obtained by means of optical microscopy, scanning electron microscopy, X-ray diffraction, energy dispersive X-ray spectrometry (EDS) and image analyzer. The results showed that after modification with Ce/La, the morphology, size and distribution of M 7 C 3 carbides change greatly. The carbide network tends to break, and all carbides are refined and distributed homogeneously in the matrix, and also reduce the size of chromium carbides and increase the dissolution of carbides during heat treatment. The results of mechanical tests show that the toughness of the alloy increased about 75% without reducing the hardness of the alloy

  6. Effect of cerium and lanthanum on the microstructure and mechanical properties of AISI D2 tool steel

    Hamidzadeh, Mohammad Ali, E-mail: mahamidzadeh@yahoo.com [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Meratian, Mahmood; Saatchi, Ahmad [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of)

    2013-06-01

    AISI D2 tool steel has excellent wear resistance with high dimensional stability. This type of steel is suitable for making molds. This paper describes investigations into the effect of adding Ce/La on microstructure of AISI D2 type cold work tool steels obtained by means of optical microscopy, scanning electron microscopy, X-ray diffraction, energy dispersive X-ray spectrometry (EDS) and image analyzer. The results showed that after modification with Ce/La, the morphology, size and distribution of M{sub 7}C{sub 3} carbides change greatly. The carbide network tends to break, and all carbides are refined and distributed homogeneously in the matrix, and also reduce the size of chromium carbides and increase the dissolution of carbides during heat treatment. The results of mechanical tests show that the toughness of the alloy increased about 75% without reducing the hardness of the alloy.

  7. OPTIMIZATION OF SURFACE ROUGHNESS OF AISI 304 AUSTENITIC STAINLESS STEEL IN DRY TURNING OPERATION USING TAGUCHI DESIGN METHOD

    D. PHILIP SELVARAJ

    2010-09-01

    Full Text Available The present work is concentrated with the dry turning of AISI 304 Austenitic Stainless Steel (ASS. This paper presents the influence of cutting parameters like cutting speed, feed rate and depth of cut on the surface roughness of austenitic stainless steel during dry turning. A plan of experiments based on Taguchi’s technique has been used to acquire the data. An orthogonal array, the signal to noise (S/N ratio and the analysis of variance (ANOVA are employed to investigate the cutting characteristics of AISI 304 austenitic stainless steel bars using TiC and TiCN coated tungsten carbide cutting tool. Finally the confirmation tests that have been carried out to compare the predicted values with the experimental values confirm its effectiveness in the analysis of surface roughness.

  8. Evaluation of structural behaviour and corrosion resistant of austenitic AISI 304 and duplex AISI 2304 stainless steel reinforcements embedded in ordinary Portland cement mortars; Evaluacion del comportamiento estructural y de resistencia a la corrosion de armaduras de acero inoxidable austenitico AISI 304 y duplex AISI 2304 embebidas en morteros de cemento Portland

    Medina, E.; Cobo, A.; Bastidas, D. M.

    2012-07-01

    The mechanical and structural behaviour of two stainless steels reinforcements, with grades austenitic EN 1.4301 (AISI 304) and duplex EN 1.4362 (AISI 2304) have been studied, and compared with the conventional carbon steel B500SD rebar. The study was conducted at three levels: at rebar level, at section level and at structural element level. The different mechanical properties of stainless steel directly influence the behaviour at section level and structural element level. The study of the corrosion behaviour of the two stainless steels has been performed by electrochemical measurements, monitoring the corrosion potential and the lineal polarization resistance (LPR), of reinforcements embedded in ordinary Portland cement (OPC) mortar specimens contaminated with different amount of chloride over one year time exposure. Both stainless steels specimens embedded in OPC mortar remain in the passive state for all the chloride concentration range studied after one year exposure. (Author) 26 refs.

  9. Carburizing plasma in a low temperature austenitic stainless steel AISI 304

    Mota, W.T.; Ramos, F.D.; Rocha, R.C.; Barcelos, M.V.; Barcelos, M.A.

    2014-01-01

    The industrial use of thermochemical treatment assisted by the cold plasma has been widely employed in recent years, mainly oriented to the excellent results obtained in the surface modification of engineering materials, when compared to more traditional methods. In this work, we studied the plasma carburizing low temperature steel AISI 304 mechanical parts used in construction. The thermochemical treatment was performed at a fixed gas atmosphere 7% CH 4 (g) and 93 % H 2 (g), 350 ° C and times of 1, 3 and 5 hours. Samples being tested for Vickers hardness, abrasive microwear, microstructure evaluation by optical microscopy and SEM and X-ray diffraction. The results show significant improvement in surface hardness, wear resistance and good formation of expanded austenite layer and no identifiers peaks of carbides. The results achieved are due to diffusion/adsorption of carbon present in the gaseous atmosphere to the evaluated samples. (author)

  10. Active flux tungsten inert gas welding of austenitic stainless steel AISI 304

    D. Klobčar

    2016-10-01

    Full Text Available The paper presents the effects of flux assisted tungsten inert gas (A-TIG welding of 4 (10 mm thick austenitic stainless steel EN X5CrNi1810 (AISI 304 in the butt joint. The sample dimensions were 300 ´ 50 mm, and commercially available active flux QuickTIG was used for testing. In the planned study the influence of welding position and weld groove shape was analysed based on the penetration depth. A comparison of microstructure formation, grain size and ferrit number between TIG welding and A-TIG welding was done. The A-TIG welds were subjected to bending test. A comparative study of TIG and A-TIG welding shows that A-TIG welding increases the weld penetration depth.

  11. Corrosion Resistance Evaluation of Welded AISI 316 Stainless Steel by Electrochemical Method

    Baik, Shin Young; Kim, Kwan Hyu

    1990-01-01

    Electrochemical potentiokinetic polarization technique is known as quantitative, non-destructive and a rapid method for detecting sensitization and is essentially suitable for use in industrial fields and as laboratory research tools. In this study, electrochemical method was tested as a convenient means of the corrosion resistance evaluation for AISI 316L and 316 stainless steel(SS) and their welded sections. The sections were welded by TIG, MIG, CO 2 and ARC in 0.5N HCl as well as 1N H 2 SO 4 electrolyte with or without 0.01N KSCN. The results confirmed that electrochemical method could be used conveniently for corrosion resistance evaluation except reactivation aspect

  12. High-performance circular sawing of AISI 1045 steel with cermet and tungsten carbide inserts

    Abrao, A. M.; Rubio, J. C. Campos; Moreira, C.; Faria, P. E.

    2014-01-01

    This work investigated the influence of cutting speed and feed rate on cutting forces, surface roughness, and slot width circular sawing of AISI 1045 steel. The effects of tool material (cermet and tungsten carbide) and geometry (chip breaker flute and pre-cutting/postcutting teeth) were also investigated. Thrust and radial forces generally tended to decrease as the cutting speed increased and tended to increase with the feed rate. The lowest values of thrust and radial forces were obtained using a tungsten carbide saw ground with precutting and post-cutting teeth. With regard to the quality of the machined wall, the lowest surface roughness was obtained by applying the highest cutting speed and lowest feed rate and employing a cermet brazed saw. Under this condition, roughness values comparable to face turning and parting off operations were obtained. The cermet brazed saw was responsible for producing the narrowest slot widths.

  13. Applications of the essay at slow deformation velocity in pipes of stainless steel AISI-304

    Zamora R, L.; Mora R, T. De la

    2004-01-01

    Nowadays is carried out research related with the degradation mechanisms of structures, systems and/or components in the nuclear power plants, since many of the involved processes are those responsible for the dependability of these, of the integrity of the components and of the aspects of safety. The purpose of this work, was to determine the grade of susceptibility to the corrosion of a pipe of Austenitic stainless steel AISI 304, in a solution of Na CI (3.5%) to the temperatures of 60 and 90 C, in two different thermal treatments - 1. - Sensitive 650 C by 4 hours and cooled in water. 2. Solubilized to 1050 C by 1 hour and cooled in water

  14. Long-range effect in nitrogen ion-implanted AISI 316L stainless steel

    Budzynski, P., E-mail: p.budzynski@pollub.pl

    2015-01-01

    The effect of nitrogen ion implantation on AISI 316L stainless steel was investigated. The microstructure and composition of an N implanted layer were studied by RBS, GIXRD, SEM, and EDX measurements. Friction and wear tests were also performed. The discrepancy between the measured and calculated stopped ion maximum range does not exceed 0.03 μm. After nitrogen implantation with a fluence of 5 × 10{sup 17} ion/cm{sup 2}, additional phases of expanded austenite were detected. At a 5-fold larger depth than the maximum ion range, improvement in the coefficient of friction and wear was detected. We have shown, for the first time, the long-range effect in tribological investigations. The long-range effect is caused by movement of not only defects along the depth of the sample, as assumed so far, but also nitrogen atoms.

  15. A New Continuous Cooling Transformation Diagram for AISI M4 High-Speed Tool Steel

    Briki, Jalel; Ben Slima, Souad

    2008-12-01

    The increasing evolution of dilatometric techniques now allows for the identification of structural transformations with very low signal. The use of dilatometric techniques coupled with more common techniques, such as metallographic, hardness testing, and x-ray diffraction allows to plot a new CCT diagram for AISI M4 high-speed tool steel. This diagram is useful for a better selection of alternate solutions, hardening, and tempering heat treatments. More accurate determination of the various fields of transformation of austenite during its cooling was made. The precipitation of carbides highlighted at high temperature is at the origin of the martrensitic transformation into two stages (splitting phenomena). For slow cooling rates, it was possible to highlight the ferritic, pearlitic, and bainitic transformation.

  16. Correlation of yield strength with irradiation-induced microstructure in AISI 316 stainless steel

    Simons, R.L.; Hulbert, L.A.

    1985-10-01

    Improvements in the correlation of radiation-induced change in yield strength in AISI 316 stainless steel with microstructure were made by re-examining the role of short-range obstacles. Effects due to the size of the obstacles relative to their spacing and shape of the obstacles were applied. The concept of shearing the precipitates instead of bowing around them was used to explain the effects of precipitate hardening. It is concluded that large changes in yield strength may be produced in high swelling materials. Voids will dominate the hardening at high dpa. The increase in hardening will depend on the diameter of the voids even though the swelling in the material is the same. Precipitate hardening at high fluence (>15 dpa) make a significant contribution for irradiation temperatures above 500 0 C

  17. Surface characteristics analysis of dry EDMed AISI D2 steel using modified tool design

    Pragadish, N.; Kumar, M. Pradeep [Anna University, Chennai (China)

    2015-04-15

    A modified tool design is proposed which helps in drilling holes without any central core, and also enables the effective removal of the debris particles. Experiments were conducted on AISI D2 Steel using copper electrode as tool in both conventional EDM and dry EDM processes and the performance of both processes is compared. Experiments were designed using Taguchi's L27 orthogonal array. Discharge current (I), gap voltage (V), pulse on time (T{sub ON}), gas pressure (P) and tool rotational speed (N) were chosen as the various input parameters, and their effect on the material removal rate (MRR), surface roughness (SR), surface morphology, microstructure and elemental composition of the machined surface is analyzed. The experimental results show better surface characteristics in the surface machined under dry EDM process.

  18. ANALYSIS OF CUTTING FORCE AND CHIP MORPHOLOGY DURING HARD TURNING OF AISI D2 STEEL

    X. M. ANTHONY

    2015-03-01

    Full Text Available In this research work AISI D2 tool steel at a hardness of 55 HRC is being used for experimental investigation. Cutting speed, feed rate and depth of cut are the cutting parameters considered for the experimentation along with tool geometry namely, nose radius, clearance angle and rake angle. Three different cutting tool materials are used for experimentation namely multicoated carbide, cermet and ceramic inserts. The cutting force generated during the machining process is being measured using Kistler dynamometer and recorded for further evaluation. The chips produced during the machining process for every experimental trail is also collected for understanding the chip morphology. Based on the experimental data collected Analysis of Variance (ANOVA was conducted to understand the influence of all cutting parameters and tool geometry on cutting force.

  19. Surface characteristics analysis of dry EDMed AISI D2 steel using modified tool design

    Pragadish, N.; Kumar, M. Pradeep

    2015-01-01

    A modified tool design is proposed which helps in drilling holes without any central core, and also enables the effective removal of the debris particles. Experiments were conducted on AISI D2 Steel using copper electrode as tool in both conventional EDM and dry EDM processes and the performance of both processes is compared. Experiments were designed using Taguchi's L27 orthogonal array. Discharge current (I), gap voltage (V), pulse on time (T ON ), gas pressure (P) and tool rotational speed (N) were chosen as the various input parameters, and their effect on the material removal rate (MRR), surface roughness (SR), surface morphology, microstructure and elemental composition of the machined surface is analyzed. The experimental results show better surface characteristics in the surface machined under dry EDM process.

  20. Surface effects induced by cathodic hydrogenation in type AISI 304 stainless steel

    Silva, T.C.V.

    1984-08-01

    Cathodic hydrogen charging of type AISI 304 stainless steel modified its austenitic structure, giving rise to the formation of two new martensitic phases and the appearance of cracks, in most cases delayed. As electrolyte a 1 N H 2 S O 4 solution containing As 2 O 3 was employed. The cathodic hydrogenation was carries out at room temperature. The transformed phases were identified with black and white and coloured metallographic techniques, as well as by X-ray diffraction. The effect of cathodic hydrogenation in samples uniaxially tensile tested with constant nominal strain rate was investigated. It was concluded that the number of cracks per unit surface area changes with hydrogenation conditions and that hydrogen should be present for the embrittlement to occur. (author)

  1. Quantifying Cutting and Wearing Behaviors of TiN- and CrNCoated AISI 1070 Steel

    Ahmet Cakan

    2008-11-01

    Full Text Available Hard coatings such as titanium nitride (TiN and chromium nitride (CrN are widely used in cutting and forming tools against wear and corrosion. In the present study, hard coating films were deposited onto AISI 1070 steels by a cathodic arc evaporation plating (CAVP technique. These samples were subjected to wear in a conventional lathe for investigating the tribological behaviour of coating structure, and prenitrided subsurface composition was characterized using scanning electron microscopy (SEM, line scan analyses and X-ray diffraction (XRD. The wear properties of TiN- and CrNcoated samples were determined using an on-line monitoring system. The results show that TiN-coated samples demonstrate higher wear resistance than CrN-coated samples.

  2. The effect of internal hydrogen on surface slip localisation on polycrystalline AISI 316L stainless steel

    Aubert, Isabelle; Olive, Jean-Marc; Saintier, Nicolas

    2010-01-01

    A statistical analysis of the effect of internal hydrogen on the surface slip morphology of relatively high nickel content AISI 316L type austenitic stainless steel was carried out on high resolution data obtained by atomic force microscopy. Surface plastic strain localisation was studied for different hydrogen contents, two grain sizes, and two plastic strain levels. The height and spacing of approximately 8000 slip bands, observed on 12 specimens, are shown to follow log-normal distributions. Hydrogen increased the mean slip-band height and the mean slip-band spacing for the two macroscopic plastic strain levels considered, and for the two hydrogen concentrations in coarse-grained specimens. The hydrogen effect was also observed for fine-grained specimens, but only for the highest hydrogen concentration. In addition, the emerging dislocation velocity increased by a factor 3 for high hydrogen content.

  3. Investigating Tribological Characteristics of HVOF Sprayed AISI 316 Stainless Steel Coating by Pulsed Plasma Nitriding

    Mindivan, H.

    2018-01-01

    In this study, surface modification of aluminum alloy using High-Velocity Oxygen Fuel (HVOF) thermal spray and pulsed plasma nitriding processes was investigated. AISI 316 stainless steel coating on 1050 aluminum alloy substrate by HVOF process was pulsed plasma nitrided at 793 K under 0.00025 MPa pressure for 43200 s in a gas mixture of 75 % N2 and 25 % H2. The results showed that the pulse plasma nitriding process produced a surface layer with CrN, iron nitrides (Fe3N, Fe4N) and expanded austenite (γN). The pulsed plasma nitrided HVOF-sprayed coating showed higher surface hardness, lower wear rate and coefficient of friction than the untreated HVOF-sprayed one.

  4. Long-range effect in nitrogen ion-implanted AISI 316L stainless steel

    Budzynski, P.

    2015-01-01

    The effect of nitrogen ion implantation on AISI 316L stainless steel was investigated. The microstructure and composition of an N implanted layer were studied by RBS, GIXRD, SEM, and EDX measurements. Friction and wear tests were also performed. The discrepancy between the measured and calculated stopped ion maximum range does not exceed 0.03 μm. After nitrogen implantation with a fluence of 5 × 1017 ion/cm2, additional phases of expanded austenite were detected. At a 5-fold larger depth than the maximum ion range, improvement in the coefficient of friction and wear was detected. We have shown, for the first time, the long-range effect in tribological investigations. The long-range effect is caused by movement of not only defects along the depth of the sample, as assumed so far, but also nitrogen atoms.

  5. Influence of Cryogenic Treatments on the Wear Behavior of AISI 420 Martensitic Stainless Steel

    Prieto, G.; Tuckart, W. R.

    2017-11-01

    The objective of the present work is to characterize the wear behavior of a cryogenically treated low-carbon AISI 420 martensitic stainless steel, by means of ball-on-disk tribological tests. Wear tests were performed under a range of applied normal loads and in two different environments, namely a petrolatum bath and an argon atmosphere. Wear tracks were analyzed by both optical and scanning electron microscopy and Raman spectroscopy to evaluate wear volume, track geometry, surface features and the tribolayers generated after testing. This paper is an extension of the work originally reported in the VIII Iberian Conference of Tribology (Prieto and Tuckart, in: Ballest Jiménez, Rodríguez Espinosa, Serrano Saurín, Pardilla Arias, Olivares Bermúdez (eds) VIII Iberian conference of tribology, Cartagena, 2015). In this study, it has been experimentally demonstrated that cryogenically treated specimens showed a wear resistance improvement ranging from 35 to 90% compared to conventionally treated ones.

  6. Improvement of the fatigue strength of AISI 4140 steel by an ion nitriding process

    Celik, A. [Atatuerk Univ., Erzurum (Turkey). Dept. of Mech. Eng.; Karadeniz, S. [Dokuz Eyluel Univ., Izmir (Turkey). Dept. of Mech. Eng.

    1995-06-01

    The influence of plasma nitriding on the fatigue behaviour of AISI 4140 low-alloy steel was investigated under varying process conditions of temperature (500-600 C), time (1-12 h), heat treatment before ion nitriding (quenched and tempered, normalized) and gas mixture (50% H{sub 2}-50% N{sub 2}). A rotating bending fatigue machine was used to determine the fatigue strength. It was found that the plasma nitriding improves the fatigue strength and increases the fatigue limit depending on the surface hardness of the case depth. The microstructure of surface and diffusion layers was examined by optical microscopy. The fracture surface of specimens and the origin of fatigue cracks were observed by scanning electron microscopy.

  7. Characterization of friction welding for IN713LC and AISI 4140 steel

    Yeom, J.T.; Park, N.K.; Park, J.H.; Lee, J.W.

    2004-01-01

    Friction welding of dissimilar materials, Ni-base superalloy IN713LC and oil-quench plus tempered AISI 4140 steel, was investigated. Friction welding was carried out with various process variables such as friction pressure and time. The quality of welded joints was tested by applying bending stresses in an appropriate jig. Microstructures of the heat-affected zone (HAZ) were investigated along with micro-hardness tests over the friction weld joints. DEFORM-2D FE code was used to simulate the effect of welding variables in friction welding process on the distributions of the state variables such as strain, strain rate and temperature. The formation of the metal burr during the friction welding process was successfully simulated, and the temperature distribution in the heat-affected zone indicated a good agreement with the variation of the microstructures in the HAZ. (orig.)

  8. Characterization of friction welding for IN713LC and AISI 4140 steel

    Yeom, J.T.; Park, N.K. [Dept. of Materials Processing, Korea Inst. of Machinery and Materials, Kyungnam (Korea); Park, J.H.; Lee, J.W. [ENPACO Co., Changwon (Korea)

    2004-07-01

    Friction welding of dissimilar materials, Ni-base superalloy IN713LC and oil-quench plus tempered AISI 4140 steel, was investigated. Friction welding was carried out with various process variables such as friction pressure and time. The quality of welded joints was tested by applying bending stresses in an appropriate jig. Microstructures of the heat-affected zone (HAZ) were investigated along with micro-hardness tests over the friction weld joints. DEFORM-2D FE code was used to simulate the effect of welding variables in friction welding process on the distributions of the state variables such as strain, strain rate and temperature. The formation of the metal burr during the friction welding process was successfully simulated, and the temperature distribution in the heat-affected zone indicated a good agreement with the variation of the microstructures in the HAZ. (orig.)

  9. Nitriding of AISI 4140 steel by a low energy broad ion source

    Ochoa, E. A.; Figueroa, C. A.; Alvarez, F.

    2006-01-01

    A comprehensive study of the thermochemical nitriding process of steel AISI 4140 by low energy ion implantation (Kaufmann cell) is reported. Different times of implantation were employed and the studied samples were characterized by x-ray diffraction, in situ photoemission electron spectroscopy, scanning electron microscopy, and hardness (nanoindentation) measurements. The linear relationship between nitrogen content and hardness was verified. The structure of the nitrided layer was characterized yielding that the compound layer is formed by coarse precipitates, around small grains, constituted principally by ε-Fe 2-3 N and γ-Fe 4 N phases and the diffusion zone is formed by fine precipitates, around big grains of the original martensitic phase, constituted principally by γ-Fe 4 N phase. Finally, a diffusion model for multiphase systems was applied to determine effective diffusion coefficients of nitrogen in the different phases

  10. Optimization of process parameters of ECM by RSM on AISI 202 steel

    P. Alex John Britto

    2015-12-01

    Full Text Available The machining of complex shaped designs was difficult earlier, but with the advent of the newer machining processes incorporating in it electrical, chemical & mechanical processes, manufacturing has redefined itself. Especially, the Electrochemical Machining (ECM process is used to machine the hard to cut materials without producing heat and friction. Hence, in this work, the ECM process has been chosen to machine SS AISI 202 steel. This study establishes the effect of process parameters such as voltage, current and concentration of electrolyte on the responses on material removal rate (MRR. In this work, second-order quadratic models were developed for MRR, considering the electrolyte concentration, voltage and current as the machining parameters, using central composite design. The developed models were used for Response Surface Methodology (RSM optimization by desirability function approach to determine the optimum machining parameters.

  11. Effect of Nitridation Time on the Surface Hardness of Medium Carbon Steels (AISI 1045)

    Setyo Atmojo; Tjipto Sujitno; Sukidi

    2003-01-01

    It has been investigated the effect of nitridation time on the surface hardness of medium carbon steels (AISI 1045). Parameters determining to the results were flow rate of the nitrogen gas, temperature and time. In this experiments, sample having diameter of 15 mm, thick 2 mm placed in tube of glass with diameter 35 mm heated 550 o C, flow rate and temperature were kept constants, 100 cc/minutes and 550 o C respectively, while the time were varied from 5, 10, 20 and 30 hours. It was found, that for the nitridation time of 5, 10, 20, and 30 hours, the surface hardness increased from 145 VHN to, 23.7, 296.8, 382.4 and 426.1 VHN, respectively. (author)

  12. Characteristics of Laser Beam and Friction Stir Welded AISI 409M Ferritic Stainless Steel Joints

    Lakshminarayanan, A. K.; Balasubramanian, V.

    2012-04-01

    This article presents the comparative evaluation of microstructural features and mechanical properties of friction stir welded (solid-state) and laser beam welded (high energy density fusion welding) AISI 409M grade ferritic stainless steel joints. Optical microscopy, microhardness testing, transverse tensile, and impact tests were performed. The coarse ferrite grains in the base material were changed to fine grains consisting duplex structure of ferrite and martensite due to the rapid cooling rate and high strain induced by severe plastic deformation caused by frictional stirring. On the other hand, columnar dendritic grain structure was observed in fusion zone of laser beam welded joints. Tensile testing indicates overmatching of the weld metal relative to the base metal irrespective of the welding processes used. The LBW joint exhibited superior impact toughness compared to the FSW joint.

  13. Local behavior of an AISI 304 stainless steel submitted to in situ biaxial loading in SEM

    Caër, C., E-mail: celia.caer@gmail.com; Pesci, R.

    2017-04-06

    The microstructural response of a coarse grained AISI 304 stainless steel submitted to biaxial tensile loading was investigated using SEM and X-ray diffraction. The specimen geometry was designed to allow for biaxial stress state and incipient crack in the center of the active part under biaxial tensile loading. This complex loading was performed step by step by a micromachine fitting into a SEM chamber. At each loading step FSD pictures and EBSD measurements were carried out to study the microstructural evolution of the alloy, namely grain rotations and misorientations, stress-induced martensite formation and crack propagation. According to their initial orientation, grains are found to behave differently under loading. Approximately 60% of grains are shown to reorient to the [110] Z orientation under biaxial tensile loading, whereas the 40% left undergo high plastic deformation. EBSD and XRD measurements respectively performed under loading and on the post mortem specimen highlighted the formation of about 4% of martensite.

  14. Effect of Deep Cryogenic Treatment on Hardness and Wear Behavior of 5120 AISI Steel

    S. Torkian

    2016-12-01

    Full Text Available In this paper the effect of deep cryogenic treatment time on microstructure and tribological behavior of AISI 5120 case hardennig steel is studied. The disk shape samples were carburized at 920 ◦C for 6 hours and air cooled; after austenitizing, the samples were quenched in oil.Then immediately after quenching and sanding, the sample were kept in liquid nitrogen for 1, 24, 30 and 48 h and then tempered at 200 ◦C for 2 hours. The wear test was done by ball on disk method using of WC ball at 80 and 110 N load. For characterization of carbides, the etchant solution of CuCl2 (5 gr+HCl (100 mL + ethanol (100 mL was used. The hardness of samples before and after of tempering was measured by vicers method at 300 N load.. The amount of retained austenite was measured by X Ray Diffraction method. For 1DCT and 24DCT samples it was about 8% and 4%; in the other samples, the retained austenite peal was so decreased that it was not visible. The result showed that the hardness increases by deep cryogenic treatment in all speciments. While wear resistance increases in 1DCT and 24DCT samples, it decreases for 30DCT and 48DCT samples in compare with Conventional heat treatment (CHT sample in both applied loads, such that , 48DCT sample has the least wear resistance. The cause of increament of hardness is due to reduction in amount of retained austenite as a result of deep cryogenic treatment and decreasing in wear resistance after 24 hour, is due to carbide growth and nonhemogenuse distribution in microstructure and then weakening of matrix. So the 24 hour deep cryogenic treatment was the best optimal for AISI 5120 steel.

  15. Microstructure and Mechanical Properties of Thixowelded AISI D2 Tool Steel

    M. N. Mohammed

    2018-05-01

    Full Text Available Rigid perpetual joining of materials is one of the main demands in most of the manufacturing and assembling industries. AISI D2 cold work tool steels is commonly known as non-weldable metal that a high quality joint of this kind of material can be hardly achieved and almost impossible by conventional welding. In this study, a novel thixowelding technology was proposed for joining of AISI D2 tool steel. The effect of joining temperature, holding time and post-weld heat treatment on microstructural features and mechanical properties were also investigated. Acceptable joints without defect were achieved through the welding temperature of 1300 °C, while the welding at lower temperature resulted in a series of cracks across the entire joint that led to spontaneous fracture after joining. Tensile test results showed that maximum joint tensile strength of 271 MPa was achieved at 1300 °C and 10 min holding time, which was 35% of that of D2 base metal. Meanwhile, tensile strength of the joined parts after heat treatment showed a significant improvement over the non-heat treated condition with 560 MPa, i.e., about 70% of that of the strength value of the D2 base metal. This improvement in the tensile strength attributed to the dissolution of some amounts of eutectic chromium carbides and changes in the microstructure of the matrix. The joints are fractured at the diffusion zone, and the fracture exhibits a typical brittle characteristic. The present study successfully confirmed that by avoiding dendritic microstructure, as often resulted from the fusion welding, high joining quality components obtained in the semi-solid state. These results can be obtained without complex or additional apparatuses that are used in traditional joining process.

  16. Action of an aerobic hydrogenotroph bacteria isolated from ultrapure water systems on AISI 304 stainless steel

    Gales, Gregoire [DTN/SMTM/LMTE, CEA Cadarache, F-13108 Saint-Paul-lez-Durance (France)]|[DSV/DEVM/LEMIR, UMR 6191 CNRS-CEA-Universite Aix-Marseille II, CEA Cadarache, F- 13108 Saint-Paul-lez-Durance (France); Roy, Marc; Feron, Damien [DEN/DPC/SCCME/LECA, Bat 458, CEA Saclay F- 91191 Gif sur Yvette (France); Libert, Marie-Francoise; Sellier, Regine [DTN/SMTM/LMTE, CEA Cadarache, F-13108 Saint-Paul-lez-Durance (France); Cournac, Laurent [DSV/DEVM/LEP, UMR 6191 CNRS-CEA-Universite Aix-Marseille II, CEA Cadarache, F- 13108 Saint-Paul-lez-Durance (France); Heulin, Thierry [DSV/DEVM/LEMIR, UMR 6191 CNRS-CEA-Universite Aix-Marseille II, CEA Cadarache, F- 13108 Saint-Paul-lez-Durance (France)

    2004-07-01

    Several microbial studies have been recently performed in nuclear power stations. These studies concerned essentially the formation of bio-films on submerged metal coupons. Heterotrophic micro-organisms have been found in bulk water of nuclear fuel storage basins but the in situ nutrient sources for bacterial development in such highly oligo-trophic water was unknown. In nuclear environments, radiations lead to the production of molecular hydrogen, hydrogen peroxide and some radicals (OH, O{sub 2}{sup -}) by radiolysis of water or embedding matrices. Bacterial oxidation of molecular H{sub 2} commonly occurs in nature, as molecular hydrogen represents a high-energy reductant. We investigated the microbiology of a ultra-pure water basin containing irradiating waste. The initial aim of this study was to determine if autotrophic bacterial growth was possible in this basin. A major bacteria was isolated (Ralstonia sp. GGLH002) which was able to grow autotrophically with hydrogen as the electron donor and oxygen as the electron acceptor, and heterotrophically with organic nutrients. Its hydrogenase activity has been characterized. We focused then our study on the effects of this strain on 304L AISI stainless steel depending on the nutrient source used for bacterial development, e.g hydrogen or organics. In conclusion, the mechanism of passivation enhanced by Ralstonia sp. GGLH002 on AISI 304L SS still remains unknown. Several techniques could give substantial information, including XPS and polarization curves. It seems for the moment that the major bacteria inhabiting an oxic environment containing hydrogen due to radiolysis is not aggressive to stainless steel in conditions near from its environment. Further investigations are needed to test this hypothesis, including a study of the molecular diversity of the bacteria using culture-independent techniques, as cultivatable bacterial populations represent in general only a fraction of the total bacteria. (authors)

  17. Action of an aerobic hydrogenotroph bacteria isolated from ultrapure water systems on AISI 304 stainless steel

    Gales, Gregoire; Roy, Marc; Feron, Damien; Libert, Marie-Francoise; Sellier, Regine; Cournac, Laurent; Heulin, Thierry

    2004-01-01

    Several microbial studies have been recently performed in nuclear power stations. These studies concerned essentially the formation of bio-films on submerged metal coupons. Heterotrophic micro-organisms have been found in bulk water of nuclear fuel storage basins but the in situ nutrient sources for bacterial development in such highly oligo-trophic water was unknown. In nuclear environments, radiations lead to the production of molecular hydrogen, hydrogen peroxide and some radicals (OH, O 2 - ) by radiolysis of water or embedding matrices. Bacterial oxidation of molecular H 2 commonly occurs in nature, as molecular hydrogen represents a high-energy reductant. We investigated the microbiology of a ultra-pure water basin containing irradiating waste. The initial aim of this study was to determine if autotrophic bacterial growth was possible in this basin. A major bacteria was isolated (Ralstonia sp. GGLH002) which was able to grow autotrophically with hydrogen as the electron donor and oxygen as the electron acceptor, and heterotrophically with organic nutrients. Its hydrogenase activity has been characterized. We focused then our study on the effects of this strain on 304L AISI stainless steel depending on the nutrient source used for bacterial development, e.g hydrogen or organics. In conclusion, the mechanism of passivation enhanced by Ralstonia sp. GGLH002 on AISI 304L SS still remains unknown. Several techniques could give substantial information, including XPS and polarization curves. It seems for the moment that the major bacteria inhabiting an oxic environment containing hydrogen due to radiolysis is not aggressive to stainless steel in conditions near from its environment. Further investigations are needed to test this hypothesis, including a study of the molecular diversity of the bacteria using culture-independent techniques, as cultivatable bacterial populations represent in general only a fraction of the total bacteria. (authors)

  18. Erosion and corrosion resistance of laser cladded AISI 420 stainless steel reinforced with VC

    Zhang, Zhe; Yu, Ting; Kovacevic, Radovan

    2017-07-01

    Metal Matrix Composites (MMC) fabricated by the laser cladding process have been widely applied as protective coatings in industries to improve the wear, erosion, and corrosion resistance of components and prolong their service life. In this study, the AISI 420/VC metal matrix composites with different weight percentage (0 wt.%-40 wt.%) of Vanadium Carbide (VC) were fabricated on a mild steel A36 by a high power direct diode laser. An induction heater was used to preheat the substrate in order to avoid cracks during the cladding process. The effect of carbide content on the microstructure, elements distribution, phases, and microhardness was investigated in detail. The erosion resistance of the coatings was tested by using the abrasive waterjet (AWJ) cutting machine. The corrosion resistance of the coatings was studied utilizing potentiodynamic polarization. The results showed that the surface roughness and crack susceptibility of the laser cladded layer were increased with the increase in VC fraction. The volume fraction of the precipitated carbides was increased with the increase in the VC content. The phases of the coating without VC consisted of martensite and austenite. New phases such as precipitated VC, V8C7, M7C3, and M23C6 were formed when the primary VC was added. The microhardness of the clads was increased with the increase in VC. The erosion resistance of the cladded layer was improved after the introduction of VC. The erosion resistance was increased with the increase in the VC content. No obvious improvement of erosion resistance was observed when the VC fraction was above 30 wt.%. The corrosion resistance of the clads was decreased with the increase in the VC content, demonstrating the negative effect of VC on the corrosion resistance of AISI 420 stainless steel

  19. Electromagnetic nondestructive evaluation of tempering process in AISI D2 tool steel

    Kahrobaee, Saeed; Kashefi, Mehrdad

    2015-01-01

    The present paper investigates the potential of using eddy current technique as a reliable nondestructive tool to detect microstructural changes during the different stages of tempering treatment in AISI D2 tool steel. Five stages occur in tempering of the steel: precipitation of ε carbides, formation of cementite, retained austenite decomposition, secondary hardening effect and spheroidization of carbides. These stages were characterized by destructive methods, including dilatometry, differential scanning calorimetry, X-ray diffraction, scanning electron microscopic observations, and hardness measurements. The microstructural changes alter the electrical resistivity/magnetic saturation, which, in turn, influence the eddy current signals. Two EC parameters, induced voltage sensed by pickup coil and impedance point detected by excitation coil, were evaluated as a function of tempering temperature to characterize the microstructural features, nondestructively. The study revealed that a good correlation exists between the EC parameters and the microstructural changes. - Highlights: • D2 steel parts were tempered at 200-650 °C to produce various microstructures. • Precipitation of ε and Fe 3 C carbides and spheroidization of carbides were detected. • Retained austenite decomposition and secondary hardening effect were determined. • Variations of electrical resistivity (ρ) and magnetic saturation (Bs) were studied. • Combined effects of ρ and Bs on the EC outputs were evaluated

  20. Electromagnetic nondestructive evaluation of tempering process in AISI D2 tool steel

    Kahrobaee, Saeed, E-mail: saeed.kahrobaee@yahoo.com; Kashefi, Mehrdad, E-mail: m-kashefi@um.ac.ir

    2015-05-15

    The present paper investigates the potential of using eddy current technique as a reliable nondestructive tool to detect microstructural changes during the different stages of tempering treatment in AISI D2 tool steel. Five stages occur in tempering of the steel: precipitation of ε carbides, formation of cementite, retained austenite decomposition, secondary hardening effect and spheroidization of carbides. These stages were characterized by destructive methods, including dilatometry, differential scanning calorimetry, X-ray diffraction, scanning electron microscopic observations, and hardness measurements. The microstructural changes alter the electrical resistivity/magnetic saturation, which, in turn, influence the eddy current signals. Two EC parameters, induced voltage sensed by pickup coil and impedance point detected by excitation coil, were evaluated as a function of tempering temperature to characterize the microstructural features, nondestructively. The study revealed that a good correlation exists between the EC parameters and the microstructural changes. - Highlights: • D2 steel parts were tempered at 200-650 °C to produce various microstructures. • Precipitation of ε and Fe{sub 3}C carbides and spheroidization of carbides were detected. • Retained austenite decomposition and secondary hardening effect were determined. • Variations of electrical resistivity (ρ) and magnetic saturation (Bs) were studied. • Combined effects of ρ and Bs on the EC outputs were evaluated.

  1. An Electrochemical Processing Strategy for Improving Tribological Performance of Aisi 316 Stainless Steel Under Grease Lubrication

    Zou, Jiaojuan; Li, Maolin; Lin, Naiming; Zhang, Xiangyu; Qin, Lin; Tang, Bin

    2014-12-01

    In order to improve the tribological performance of AISI 316 stainless steel (316 SS) under grease lubrication, electrochemical processing was conducted on it to obtain a rough (surface texturing-like) surface by making use of the high sensitivity of austenitic stainless steel to pitting corrosion in Cl--rich environment. Numerous corrosion pits or micro-ditches acted as micro-reservoirs on the obtained surface. While the grease could offer consistent lubrication, and then improve the tribological performance of 316 SS. Tribological behaviors of raw 316 SS and the treated sample were measured using a reciprocating type tribometer sliding against GCr15 steel counterpart under dry and grease lubrication conditions. The results showed that the mass losses of the two samples were in the same order of magnitude, and the raw sample exhibited lower friction coefficient in dry sliding. When the tests were conducted under grease lubrication condition, the friction coefficients and mass losses of the treated sample were far lower than those of the raw 316 SS. The tribological performance of 316 SS under grease lubrication was drastically improved after electrochemical processing.

  2. Cryogenic treatments on AISI 420 stainless steel: Microstructure and mechanical properties

    Prieto, G.; Ipiña, J.E. Perez; Tuckart, W.R.

    2014-01-01

    Cryogenic treatments have been employed over the last three decades in both tool and high-alloy steels to improve wear resistance, mainly through the transformation of retained austenite and the precipitation of fine carbides. The application of these treatments to low-alloy steels and even to non-ferrous materials is becoming the subject of several investigations, due to their potentiality to reduce wear. This study was aimed at analyzing the microstructural changes and the effect of cryogenic treatments on hardness and impact toughness in martensitic AISI 420 stainless steel. X-ray diffraction (XRD) was employed for phase analysis and characterization, while carbide volume fraction, size and composition evaluation was measured by using scanning electron microscopy (SEM-EDX) and Energy Dispersive Spectrometry (EDS). Hardness was assessed with Vickers technique and the impact toughness was measured by means of Charpy's V-notch tests. Fracture surfaces were analyzed by scanning electron microscopy to evaluate the fracture micromechanisms. In this study, it has been experimentally demonstrated that cryogenic treatments favors the precipitation of small carbides, which also present a more homogeneous size distribution. It was observed that this microstructural feature is responsible for the improvement in the mechanical properties of the material

  3. Determining the Effect of Material Hardness During the Hard Turning of AISI4340 Steel

    Kambagowni, Venkatasubbaiah; Chitla, Raju; Challa, Suresh

    2018-05-01

    In the present manufacturing industries hardened steels are most widely used in the applications like tool design and mould design. It enhances the application range of hard turning of hardened steels in manufacturing industries. This study discusses the impact of workpiece hardness, feed and depth of cut on Arithmetic mean roughness (Ra), root mean square roughness (Rq), mean depth of roughness (Rz) and total roughness (Rt) during the hard turning. Experiments have been planned according to the Box-Behnken design and conducted on hardened AISI4340 steel at 45, 50 and 55 HRC with wiper ceramic cutting inserts. Cutting speed is kept constant during this study. The analysis of variance was used to determine the effects of the machining parameters. 3-D response surface plots drawn based on RSM were utilized to set up the input-output relationships. The results indicated that the feed rate has the most significant parameter for Ra, Rq and Rz and hardness has the most critical parameter for the Rt. Further, hardness shows its influence over all the surface roughness characteristics.

  4. An experimental investigation of pulsed laser-assisted machining of AISI 52100 steel

    Panjehpour, Afshin; Soleymani Yazdi, Mohammad R.; Shoja-Razavi, Reza

    2014-11-01

    Grinding and hard turning are widely used for machining of hardened bearing steel parts. Laser-assisted machining (LAM) has emerged as an efficient alternative to grinding and hard turning for hardened steel parts. In most cases, continuous-wave lasers were used as a heat source to cause localized heating prior to material removal by a cutting tool. In this study, an experimental investigation of pulsed laser-assisted machining of AISI 52100 bearing steel was conducted. The effects of process parameters (i.e., laser mean power, pulse frequency, pulse energy, cutting speed and feed rate) on state variables (i.e., material removal temperature, specific cutting energy, surface roughness, microstructure, tool wear and chip formation) were investigated. At laser mean power of 425 W with frequency of 120 Hz and cutting speed of 70 m/min, the benefit of LAM was shown by 25% decrease in specific cutting energy and 18% improvement in surface roughness, as compared to those of the conventional machining. It was shown that at constant laser power, the increase of laser pulse energy causes the rapid increase in tool wear rate. Pulsed laser allowed efficient control of surface temperature and heat penetration in material removal region. Examination of the machined subsurface microstructure and microhardness profiles showed no change under LAM and conventional machining. Continuous chips with more uniform plastic deformation were produced in LAM.

  5. Cryogenic treatments on AISI 420 stainless steel: Microstructure and mechanical properties

    Prieto, G., E-mail: german.prieto@uns.edu.ar [Tribology Group, Universidad Nacional del Sur/CONICET, Av. Alem 1253, 8000 Bahía Blanca (Argentina); Ipiña, J.E. Perez [GMF UNComa/CONICET, Buenos Aires 1400, 8300 Neuquén (Argentina); Tuckart, W.R. [Tribology Group, Universidad Nacional del Sur/CONICET, Av. Alem 1253, 8000 Bahía Blanca (Argentina)

    2014-05-01

    Cryogenic treatments have been employed over the last three decades in both tool and high-alloy steels to improve wear resistance, mainly through the transformation of retained austenite and the precipitation of fine carbides. The application of these treatments to low-alloy steels and even to non-ferrous materials is becoming the subject of several investigations, due to their potentiality to reduce wear. This study was aimed at analyzing the microstructural changes and the effect of cryogenic treatments on hardness and impact toughness in martensitic AISI 420 stainless steel. X-ray diffraction (XRD) was employed for phase analysis and characterization, while carbide volume fraction, size and composition evaluation was measured by using scanning electron microscopy (SEM-EDX) and Energy Dispersive Spectrometry (EDS). Hardness was assessed with Vickers technique and the impact toughness was measured by means of Charpy's V-notch tests. Fracture surfaces were analyzed by scanning electron microscopy to evaluate the fracture micromechanisms. In this study, it has been experimentally demonstrated that cryogenic treatments favors the precipitation of small carbides, which also present a more homogeneous size distribution. It was observed that this microstructural feature is responsible for the improvement in the mechanical properties of the material.

  6. Dissimilar friction welding of 6061-T6 aluminum and AISI 1018 steel: Properties and microstructural characterization

    Taban, Emel; Gould, Jerry E.; Lippold, John C.

    2010-01-01

    Joining of dissimilar materials is of increasing interest for a wide range of industrial applications. The automotive industry, in particular, views dissimilar materials joining as a gateway for the implementation of lightweight materials. Specifically, the introduction of aluminum alloy parts into a steel car body requires the development of reliable, efficient and economic joining processes. Since aluminum and steel demonstrate different physical, mechanical and metallurgical properties, identification of proper welding processes and practices can be problematic. In this work, inertia friction welding has been used to create joints between a 6061-T6 aluminum alloy and a AISI 1018 steel using various parameters. The joints were evaluated by mechanical testing and metallurgical analysis. Microstructural analyses were done using metallography, microhardness testing, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray elemental mapping, focused ion beam (FIB) with ultra high resolution SEM and transmission electron microscopy (TEM) in TEM and STEM modes. Results of these analysis first suggested that joint strengths on the order of 250 MPa could be achieved. In addition, failures were seen in the plasticized layer on the aluminum side of the joint. Further, bond lines were characterized by a thin layer of formed Al-Fe intermetallic. This intermetallic layer averaged roughly 250 nm thick and compositionally appears related to the FeAl and Fe 2 Al 5 phases.

  7. Facile fabrication of superhydrophobic surfaces from austenitic stainless steel (AISI 304) by chemical etching

    Kim, Jae-Hun; Mirzaei, Ali; Kim, Hyoun Woo; Kim, Sang Sub

    2018-05-01

    Stainless steels are among the most common engineering materials and are used extensively in humid areas. Therefore, it is important that these materials must be robust to humidity and corrosion. This paper reports the fabrication of superhydrophobic surfaces from austenitic stainless steel (type AISI 304) using a facile two-step chemical etching method. In the first step, the stainless steel plates were etched in a HF solution, followed by a fluorination process, where they showed a water contact angle (WCA) of 166° and a sliding angle of 5° under the optimal conditions. To further enhance the superhydrophobicity, in the second step, they were dipped in a 0.1 wt.% NaCl solution at 100 °C, where the WCA was increased to 168° and the sliding angle was decreased to ∼2°. The long-term durability of the fabricated superhydrophobic samples for 1 month storage in air and water was investigated. The potential applicability of the fabricated samples was demonstrated by the excellent superhydrophobicity after 1 month. In addition, the self-cleaning properties of the fabricated superhydrophobic surface were also demonstrated. This paper outlines a facile, low-cost and scalable chemical etching method that can be adopted easily for large-scale purposes.

  8. Refining the microstructure of an AISI M2 tool steel by high-energy milling

    Postiglioni, R.V.; Alamino, A.E; Vurobi Junior, S.

    2009-01-01

    Samples of AISI M2 steel were produced by high-energy milling from chips of machining in Spex high energy mill, compaction and sintering of the powder obtained. The powder was analyzed by X-ray diffraction, and then compressed in discs of 8mm in diameter. The specimens have sintering at 1200 deg C for 1 hour under vacuum atmosphere, followed by annealing, quenching and tempering for 1 hour at 315 deg C and 540°C. Along with each disc, a sample of as-received steel was subjected to the same heat treatments to compare the final microstructure. After standard metallographic preparation, samples were etched with Beraha's reagent, characterized by optical microscopy, quantitative metallography, scanning electron microscopy with micro analysis and mapping by EDS, besides Vickers hardness. The steel produced by high-energy milling presented more refined carbide and better distribution in the microstructure. There was also reduction in the size of prior austenitic grains. (author)

  9. Modification and characterization of the AISI 410 martensitic stainless steels surface; Modificacao e caracterizacao da superficie do aco inoxidavel martensitico AISI 410

    Bincoleto, A.V.L. [Universidade Federal de Sao Carlos (PPG-CEM/UFSCar), SP (Brazil). Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais; Nascente, P.A.P. [Universidade Federal de Sao Carlos (DEMa/UFSCar), SP (Brazil). Dept. de Engenharia de Materiais

    2010-07-01

    Steam turbines are used in the generation of more than half the electric energy produced in the world nowadays. It is important the study which aims to improve the efficiency by means of the optimization of leaks and of the aerodynamic profiles, as well as to maintain the integrity of the components. The martensitic stainless steels are widely employed due to the combination of their good mechanical properties with higher corrosion resistance. However, their lower wear resistance and their poor tribological behavior limit their use, since they decrease the component life time. In order to evaluate the improvement in the performance of the AISI 410 stainless steel, several process of surface modification were employed. Five samples were produced: the first one was not treated, the second one received liquid nitriding, the third, gas nitriding, the forth, thermal aspersion of tungsten carbide, and the fifth, boronizing. The samples were characterized by optical microscopy, surface microhardness, and X-ray diffractometry. (author)

  10. Comparative tribological studies of duplex surface treated AISI 1045 steels fabricated by combinations of plasma nitriding and aluminizing

    Haftlang, Farahnaz; Habibolahzadeh, Ali; Sohi, Mahmoud Heydarzadeh

    2014-01-01

    Highlights: • AlN coating was applied on AISI 1045 steel via plasma nitriding and aluminizing. • Aluminizing of pre-nitrided specimen provides the highest surface hardness. • The lowest wear rate was obtained via aluminizing of pre-nitrided specimen. • Wear mechanism of the modified layer consists of oxidative and spallung wear. - Abstract: Duplex surface treatments via aluminizing and plasma nitriding were carried out on AISI 1045 steel. A number of work pieces were aluminized and subsequently plasma nitrided (Al–PN) and other work pieces were plasma nitrided and then aluminized (PN–Al). Aluminizing was carried out via pack process at 1123 K for 5 h and plasma nitriding was performed at 823 K for 5 h. The fabricated steels were characterized using scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD) and microhardness testing. Tribological behaviors of the duplex treated AISI 1045 steels were examined against tungsten carbide pin using a pin-on-disc apparatus at room temperature. The PN–Al specimen showed higher surface hardness, lower wear rate and coefficient of friction than the Al–PN one. It was noticed from the worn surfaces that tribo-oxidation plays an important role in wear behavior of both specimens

  11. Análisis experimental del torneado de alta velocidad del acero AISI 1045 // Experimental analysis of high speed turning of AISI 1045 steel gears

    Luís Wilfredo Hernández‐González

    2012-01-01

    Full Text Available El objetivo de este trabajo es el estudio experimental de la evolución del desgaste del flanco de dosinsertos de carburo recubiertos y un cermet, durante el torneado en seco del acero AISI 1045 con 500 y600 m/min de velocidad de corte. Los resultados fueron comparados utilizando el análisis de varianza y deregresión. La investigación mostró un efecto significativo de la velocidad de corte y del tiempo demaquinado en el desgaste del flanco. El mejor desempeño fue para el carburo recubierto con tres capas,mientras que a elevada velocidad de corte el carburo con dos capas sufrió el mayor desgaste, lo cual sedebe a que cuando pierde sus recubrimientos el substrato del inserto queda desprotegido y el desgastecrece rápidamente por la extremas condiciones del mecanizado por alta velocidad. Además, se planteanrecomendaciones del tiempo de maquinado de los insertos dadas las condiciones de elaboración por altavelocidad.Palabras claves: torneado de alta velocidad, desgaste del flanco, acero AISI 1045, estudio experimental.__________________________________________________________________________AbstractThis work deals with the experimental study of the flank wear evolution of two coating carbide inserts and acermet insert during the dry turning of AISI 1045 steel with 500 and 600 m/min cutting speed. The resultswere compared using the variance and regression analysis. The investigation showed a significant effectof cutting speed and machining time on the flank wear in high speed machining. The three coating layersinsert showed the best performance while the two layers insert had the worst behaviour of the cutting toolwear at high cutting speed, this is because once the coating film is peeled off, the substrate of the insertbecomes uncovered and the wear grows rapidly due to the extreme machining conditions for high speed.Besides, the machining time recommendations of inserts for the cutting conditions at high speed areexposed.Key words: high

  12. Electrochemical study of the AISI 409 ferritic stainless steel: passive film stability and pitting nucleation and growth

    Souza, Juliana Sarango de [Universidade Federal de São Paulo (UNIFESP), Diadema, SP (Brazil). Departamento de Ciências Exatas e da Terra; Oliveira, Leandro Antônio de; Antunes, Renato Altobelli, E-mail: renato.antunes@ufabc.edu.br [Universidade Federal do ABC (CECS/UFABC), Santo André, SP (Brazil). Centro de Engenharia, Modelagem e Ciências Sociais Aplicadas; Sayeg, Isaac Jamil [Universidade de São Paulo (USP), SP (Brazil). Instituto de Geociências

    2017-11-15

    The aim of the present work was to study the passive film stability and pitting corrosion behavior of the AISI 409 stainless steel. The electrochemical tests were carried out in 0.1 M NaCl solution at room temperature. The general electrochemical behavior was assessed using electrochemical impedance spectroscopy (EIS) measurements whereas the semiconducting properties of the passive film were evaluated by the Mott-Schottky approach. Pitting corrosion was investigated using potentiodynamic and potentiostatic polarization tests. Surface morphology was examined using confocal laser scanning microscopy and scanning electron microscopy (SEM). Energy dispersive X-ray spectroscopy (EDS) analyses were carried out to identify the composition of precipitates that could act as preferential sites for the onset of pitting corrosion. The results showed that the passive film presents n-type semiconductive behavior. Grain boundaries played an important role as pitting initiation sites for the AISI 409 stainless steel. (author)

  13. Electrochemical study of the AISI 409 ferritic stainless steel: passive film stability and pitting nucleation and growth

    Souza, Juliana Sarango de; Oliveira, Leandro Antônio de; Antunes, Renato Altobelli; Sayeg, Isaac Jamil

    2017-01-01

    The aim of the present work was to study the passive film stability and pitting corrosion behavior of the AISI 409 stainless steel. The electrochemical tests were carried out in 0.1 M NaCl solution at room temperature. The general electrochemical behavior was assessed using electrochemical impedance spectroscopy (EIS) measurements whereas the semiconducting properties of the passive film were evaluated by the Mott-Schottky approach. Pitting corrosion was investigated using potentiodynamic and potentiostatic polarization tests. Surface morphology was examined using confocal laser scanning microscopy and scanning electron microscopy (SEM). Energy dispersive X-ray spectroscopy (EDS) analyses were carried out to identify the composition of precipitates that could act as preferential sites for the onset of pitting corrosion. The results showed that the passive film presents n-type semiconductive behavior. Grain boundaries played an important role as pitting initiation sites for the AISI 409 stainless steel. (author)

  14. Experimental investigation of various surface integrity aspects in hard turning of AISI 4340 alloy steel with coated and uncoated cermet

    Das, Anshuman; Patel, S. K.; Sateesh Kumar, Ch.; Biswal, B. B.

    2018-03-01

    The newer technological developments are exerting immense pressure on domain of production. These fabrication industries are busy finding solutions to reduce the costs of cutting materials, enhance the machined parts quality and testing different materials, which can be made versatile for cutting materials, which are difficult for machining. High-speed machining has been the domain of paramount importance for mechanical engineering. In this study, the variation of surface integrity parameters of hardened AISI 4340 alloy steel was analyzed. The surface integrity parameters like surface roughness, micro hardness, machined surface morphology and white layer of hardened AISI 4340 alloy steel were compared using coated and uncoated cermet inserts under dry cutting condition. From the results, it was deduced that coated insert outperformed uncoated one in terms of different surface integrity characteristics.

  15. LaCrO3 composite coatings for AISI 444 stainless steel solid oxide fuel cell interconnects

    Wilson Acchar

    2012-12-01

    Full Text Available Doped lanthanum chromite-based ceramics are the most widely used interconnector material in solid fuel cells (SOFC since they exhibit significant electrical and thermal conductivity, substantial corrosion resistance and adequate mechanical strength at ambient and high temperatures. The disadvantage of this material is its high cost and poor ductility. The aim of this study is to determine the mechanical and oxidation behavior of a stainless steel (AISI 444 with a LaCrO3 deposition on its surface obtained through spray pyrolisis. Coated and pure AISI 444 materials were characterized by mechanical properties, oxidation behavior, X-ray diffraction and scanning electronic microscopy. Results indicated that the coated material displays better oxidation behavior in comparison to pure stainless steel, but no improvement in mechanical strength. Both materials indicate that deformation behavior depends on testing temperatures.

  16. Effect of friction time on the microstructure and mechanic properties of friction welded AISI 1040/Duplex stainless steel

    İhsan Kırık

    2000-06-01

    Full Text Available In this study, the effect on the characteristic microstructure and mechanic properties of friction time on the couple steels AISI 1040/AISI 2205 stainless steel joining with friction welding method was experimentally investigated. Friction welding experiment were carried out in privately prepared PLC controlled continuous friction welding machine by us. Joints were carried out under 1700 rpm rotation speed, with 30MPa process friction pressure, 60MPa forging pressure, 4 second forging pressure and under 3, 5, 7, 9 and 11 second friction time, respectively. After friction welding, the bonding interface microstructures of the specimens were examined by SEM microscopy and EDS analysis. After weld microhardness and tensile strength of specimens were carried out. The result of applied tests and observations pointed out that the properties of microstructure were changed with friction time increased. The excellent tensile strength of joint observed on 1700 rpm rotation speed and 3 second friction time sample.

  17. Erosion and corrosion resistance of laser cladded AISI 420 stainless steel reinforced with VC

    Zhang, Zhe [Center for Laser-aided Manufacturing, Lyle School of Engineering, Southern Methodist University, 3101 Dyer Street, Dallas, TX 75206 (United States); Yu, Ting [Center for Laser-aided Manufacturing, Lyle School of Engineering, Southern Methodist University, 3101 Dyer Street, Dallas, TX 75206 (United States); School of Mechanical and Electrical Engineering, Nanchang University, Nanchang, Jiangxi 330031 (China); Kovacevic, Radovan, E-mail: kovacevi@smu.edu [Center for Laser-aided Manufacturing, Lyle School of Engineering, Southern Methodist University, 3101 Dyer Street, Dallas, TX 75206 (United States)

    2017-07-15

    Highlights: • The coatings of 420 stainless steel reinforced with VC were fabricated by high power direct diode laser. • The erosion resistance of the cladded layer was increased with the increase in the VC fraction. • No obvious improvement of erosion resistance was observed when the VC fraction was above 30 wt.%. • The corrosion resistance of the cladded layer was decreased with the increase in the VC fraction. - Abstract: Metal Matrix Composites (MMC) fabricated by the laser cladding process have been widely applied as protective coatings in industries to improve the wear, erosion, and corrosion resistance of components and prolong their service life. In this study, the AISI 420/VC metal matrix composites with different weight percentage (0 wt.%–40 wt.%) of Vanadium Carbide (VC) were fabricated on a mild steel A36 by a high power direct diode laser. An induction heater was used to preheat the substrate in order to avoid cracks during the cladding process. The effect of carbide content on the microstructure, elements distribution, phases, and microhardness was investigated in detail. The erosion resistance of the coatings was tested by using the abrasive waterjet (AWJ) cutting machine. The corrosion resistance of the coatings was studied utilizing potentiodynamic polarization. The results showed that the surface roughness and crack susceptibility of the laser cladded layer were increased with the increase in VC fraction. The volume fraction of the precipitated carbides was increased with the increase in the VC content. The phases of the coating without VC consisted of martensite and austenite. New phases such as precipitated VC, V{sub 8}C{sub 7}, M{sub 7}C{sub 3}, and M{sub 23}C{sub 6} were formed when the primary VC was added. The microhardness of the clads was increased with the increase in VC. The erosion resistance of the cladded layer was improved after the introduction of VC. The erosion resistance was increased with the increase in the VC content

  18. Q-switch Nd:YAG laser welding of AISI 304 stainless steel foils

    P' ng, Danny [Laboratory for Lasers, MEMS and Nanotechnology, Department of Mechanical Engineering, Iowa State University, Ames, IA 50011-2161 (United States); Molian, Pal [Laboratory for Lasers, MEMS and Nanotechnology, Department of Mechanical Engineering, Iowa State University, Ames, IA 50011-2161 (United States)], E-mail: molian@iastate.edu

    2008-07-15

    Conventional fusion welding of stainless steel foils (<100 {mu}m thickness) used in computer disk, precision machinery and medical device applications suffer from excessive distortion, formation of discontinuities (pore, void and hot crack), uncontrolled melting (melt-drop through) and poor aesthetics. In this work, a 15 ns pulsed, 400 mJ Nd:YAG laser beam was utilized to overcome these barriers in seam welding of 60 {mu}m thin foil of AISI 304 stainless steel. Transmission electron microscopy was used to characterize the microstructures while hardness and tensile-shear tests were used to evaluate the strengths. Surface roughness was measured using a DekTak profilometer while porosity content was estimated using the light microscope. Results were compared against the data obtained from resistance seam welding. Laser welding, compared to resistance seam welding, required nearly three times less heat input and produced welds having 50% narrower seam, 15% less porosity, 25% stronger and improved surface aesthetics. In addition, there was no evidence of {delta}-ferrite in laser welds, supporting the absence of hot cracking unlike resistance welding.

  19. Effect of acetic acid on corrosion behavior of AISI 201, 304 and 430 stainless steels

    Vashishtha, Himanshu; Taiwade, Ravindra V.; Sharma, Sumitra [Visvesvaraya National Institute of Technology (VNIT), Nagpur (India). Dept. of Metallurgical and Materials Engineering

    2017-05-15

    Austenitic stainless steels are often used to handle organic acids such as acetic acid (CH{sub 3}COOH), which are extensively used in food contact applications and chemical industries for manufacturing medicines, nutrition and various chemical amalgams. In the present investigation an attempt has been made to compare the corrosion behavior of Cr-Ni (AISI type 304), Cr-Mn-Ni (type 201) and Cr (type 430) stainless steel for economical replacement of higher cost Cr-Ni grade. Immersion testing was performed at room temperature and boiling temperature in acetic acid. Atomic absorption spectroscopy was carried out to evaluate metal ion concentration in the immersion solution. The surface morphology of pit formation was characterized using scanning electron microscopy coupled with energy dispersive X-ray spectroscopy. The effect of elemental leaching on electrical conductivity of the immersion solution was evaluated and correlated with pH measurements. A new mechanism has been proposed for the pit formation due to manganese sulfide inclusions. The replacement compatibility was further confirmed with anodic polarization testing and a successful replacement was established for room temperature applications.

  20. Corrosion Behavior of Ti/TiN Film Coated on AISI 304 Stainless Steel

    Choe, Han Cheol [Kwangyang College, Gwangyang (Korea, Republic of); Park, Ji Yoon; Kim, Kwan Hyu [Chonnam National University, Gwangju (Korea, Republic of)

    2000-06-15

    Effects of the Ti content and the presence of Ti underlayer on the corrosion behaviors of TiN coated AISI 304 stainless steel have been studied. The stainless steel containing 0.1{approx}1.0 wt% Ti were melted with a vacuum furnace and heat treated at 1050 .deg. C for 1hr for solutionization. The specimens were coated with Ti and TiN with thickness of 1 {mu}m and 2 {mu}m respectively by electron-beam physical vapour deposition (EB-PVD) method. The microstructures and phase analysis were conducted by using SEM and WDS. The coated films showed fine columnar structure. The corrosion potential obtained from the anodic polarization curves measured in H{sub 2}SO{sub 4} solution increased in proportion to the Ti content of substrate and was much higher in the specimen coated with Ti underlayer compared to the specimen without Ti underlayer. The potential-time and the current-time curves which were obtained in 0.1M H{sub 2}SO{sub 4} + 0.1M HCI solution showed that both the increase in Ti content and the presence of Ti underlayer increased the potential and decreased the current density resulting in a dense passive film and a suppress of pit formation respectively.

  1. Nano- and Macro-wear of Bio-carbo-nitrided AISI 8620 Steel Surfaces

    Arthur, Emmanuel Kwesi; Ampaw, Edward; Zebaze Kana, M. G.; Adetunji, A. R.; Olusunle, S. O. O.; Adewoye, O. O.; Soboyejo, W. O.

    2015-12-01

    This paper presents the results of an experimental study of nano- and macro-scale wear in a carbo-nitrided AISI 8620 steel. Carbo-nitriding is carried out using a novel method that involves the use of dried, cyanide-containing cassava leaves, as sources of carbon and nitrogen. These are used in a pack cementation that is used to diffuse carbon and nitrogen into case layers at intermediate temperatures [673.15 K, 723.15 K, 773.15 K, and 823.15 K (400 °C, 450 °C, 500 °C, and 550 °C)]. Nano- and macro-scale wear properties are studied in the case-hardened surfaces, using a combination of nano-scratch and pin-on-disk experiments. The measured wear volumes (at both nano- and macro-length scales) are shown to increase with decreasing pack cyaniding temperature. The nano- and macro-wear resistances are also shown to be enhanced by the in situ diffusion of carbon and nitrogen from cyanide-containing bio-processed waste. The underlying wear mechanisms are also elucidated via atomic force microscopy and scanning electron microscopy observations of the wear tracks. The implications of the results are discussed for the design of hardened carbo-nitrided steel surfaces with improved wear resistance.

  2. Hydrogen Cracking in Gas Tungsten Arc Welding of an AISI Type 321 Stainless Steel

    Rozenak, P.; Unigovski, Ya.; Shneck, R.

    The effects of in situ cathodic charging on the tensile properties and susceptibility to cracking of an AISI type 321 stainless steel, welded by the gas tungsten arc welding (GTAW) process, was studied by various treatments. Appearance of delta-ferrite phase in the as-welded steels in our tested conditions was observed with discontinuous grain boundaries (M23C6) and a dense distribution of metal carbides MC ((Ti, Nb)C), which precipitated in the matrix. Shielding gas rates changes the mechanical properties of the welds. Ultimate tensile strength and ductility are increases with the resistance to the environments related the increase of the supplied shielding inert gas rates. Charged specimens, caused mainly in decreases in the ductility of welded specimens. However, more severe decrease in ductility was obtained after post weld heat treatment (PWHT). The fracture of sensitized specimens was predominantly intergranular, whereas the as-welded specimens exhibited massive transgranular regions. Both types of specimen demonstrated narrow brittle zones at the sides of the fracture surface and ductile micro-void coalescences in the middle. Ferrite δ was form after welding with high density of dislocation structures and stacking faults formation and the thin stacking fault plates with e-martensite phase were typically found in the austenitic matrix after the cathodical charging process.

  3. Carburization behavior of AISI 316LN austenitic stainless steel - Experimental studies and modeling

    Sudha, C. [Physical Metallurgy Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India); Sivai Bharasi, N. [Corrosion Science and Technology Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India); Anand, R. [Physical Metallurgy Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India); Shaikh, H., E-mail: hasan@igcar.gov.i [Corrosion Science and Technology Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India); Dayal, R.K. [Corrosion Science and Technology Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India); Vijayalakshmi, M. [Physical Metallurgy Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India)

    2010-07-31

    AISI type 316LN austenitic stainless steel was exposed to flowing sodium at 798 K for 16,000 h in the bi-metallic (BIM) sodium loop. A modified surface layer of 10 {mu}m width having a ferrite structure was detected from X-ray diffraction and electron micro probe based analysis. Beneath the modified surface layer a carburized zone of 60 {mu}m width was identified which was found to consist of M{sub 23}C{sub 6} carbides. A mathematical model based on finite difference technique was developed to predict the carburization profiles in sodium exposed austenitic stainless steel. In the computation, effect of only chromium on carbon diffusion was considered. Amount of carbon remaining in solution was determined from the solubility parameter. The predicted profile showed a reasonably good match with the experimental profile. Calculations were extended to simulate the thickness of the carburized layer after exposure to sodium for a period of 40 years. Attempt was also made to predict the carburization profiles based on equilibrium calculations using Dictra and Thermocalc which contain both thermodynamic and kinetic databases for the system under consideration.

  4. Changes of surface layer of nitrogen-implanted AISI316L stainless steel

    Budzynski, P.; Polanski, K.; Kobzev, A.P.

    2007-01-01

    The effects of nitrogen ion implantation into AISI316L stainless steel on friction, wear, and microhardness have been investigated at an energy level of 125 keV at a fluence of 1·10 17 - 1·10 18 N/cm 2 . The composition of the surface layer was investigated by RBS, XRD (GXRD), SEM and EDX. The friction coefficient and abrasive wear rate of the stainless steel were measured in the atmospheres of air, oxygen, argon, and in vacuum. As follows from the investigations, there is an increase in resistance to frictional wear in the studied samples after implantation; however, these changes are of different characters in various atmospheres. The largest decrease in wear was observed during tests in the air, and the largest reduction in the value of the friction coefficient for all implanted samples was obtained during tests in the argon atmosphere. Tribological tests revealed larger contents of nitrogen, carbon, and oxygen in the products of surface layer wear than in the surface layer itself of the sample directly after implantation

  5. Laser cladding of Colmonoy 6 powder on AISI316L austenitic stainless steel

    Zhang, H.; Shi, Y.; Kutsuna, M.; Xu, G.J.

    2010-01-01

    Stainless steels are widely used in nuclear power plant due to their good corrosion resistance, but their wear resistance is relatively low. Therefore, it is very important to improve this property by surface treatment. This paper investigates cladding Colmonoy 6 powder on AISI316L austenitic stainless steel by CO 2 laser. It is found that preheating is necessary for preventing cracking in the laser cladding procedure and 450 o C is the proper preheating temperature. The effects of laser power, traveling speed, defocusing distance, powder feed rate on the bead height, bead width, penetration depth and dilution are investigated. The friction and wear test results show that the friction coefficient of specimens with laser cladding is lower than that of specimens without laser cladding, and the wear resistance of specimens has been increased 53 times after laser cladding, which reveals that laser cladding layer plays roles on wear resistance. The microstructures of laser cladding layer are composed of Ni-rich austenitic, boride and carbide.

  6. Dynamic Recrystallization Behavior of AISI 422 Stainless Steel During Hot Deformation Processes

    Ahmadabadi, R. Mohammadi; Naderi, M.; Mohandesi, J. Aghazadeh; Cabrera, Jose Maria

    2018-02-01

    In this work, hot compression tests were performed to investigate the dynamic recrystallization (DRX) process of a martensitic stainless steel (AISI 422) at temperatures of 950, 1000, 1050, 1100 and 1150 °C and strain rates of 0.01, 0.1 and 1 s-1. The dependency of strain-hardening rate on flow stress was used to estimate the critical stress for the onset of DRX. Accordingly, the critical stress to peak stress ratio was calculated as 0.84. Moreover, the effect of true strain was examined by fitting stress values to an Arrhenius type constitutive equation, and then considering material constants as a function of strain by using a third-order polynomial equation. Finally, two constitutive models were used to investigate the competency of the strain-dependent constitutive equations to predict the flow stress curves of the studied steel. It was concluded that one model offers better precision on the flow stress values after the peak stress, while the other model gives more accurate results before the peak stress.

  7. Microstructure Characterization and Corrosion Properties of Nitrocarburized AISI 4140 Low Alloy Steel

    Fattah, M.; Mahboubi, F.

    2012-04-01

    Plasma nitrocarburizing treatments of AISI 4140 low alloy steel have been carried out in a gas mixture of 85% N2-12% H2-3% CO2. All treatments were performed for 5 h at a chamber pressure of 4 mbar. Different treatment temperatures varying from 520 to 620 °C have been used to investigate the effect of treatment temperature on the corrosion and hardness properties and also microstructure of the plasma nitrocarburized steel. Scanning electron and optical microscopy, x-ray diffraction, microhardness measurement, and potentiodynamic polarization technique in 3.5% NaCl solution were used to study the treated surfaces. The results revealed that plasma nitrocarburizing at temperatures below 570 °C can readily produce a monophase ɛ compound layer. The compound layer formed at 620 °C is composed of two sub-layers and is supported by an austenite zone followed by the diffusion layer. The thickest diffusion layer was related to the sample treated at 620 °C. Microhardness results showed a reduction of surface hardness with increasing the treatment temperature from 520 to 620 °C. It has also been found that with increasing treatment temperature from 520 to 545 °C the corrosion resistance increases up to a maximum and then decreases with further increasing treatment temperature from 545 to 620 °C.

  8. Kinetics of boride layers formed on the surface of AISI 4140 steel

    Sen, S.; Sen, U.; Bindal, C.

    2004-01-01

    The present study reports on boride layer growth kinetics of borided AISI 4140 steel. Steels were boronized in molten borax, boric acid and ferro-silicon bath at 1123 K 1173 K and 1223 K for 2, 4, 6 and 8 hours. Boride layer thickness ranged from 38.4 to 225 μm. Layer growth kinetics were analysed by measuring the extent of penetration of FeB and Fe 2 B sublayers as a function of boronizing time and temperature in the range of 1123-1223 K. The depth of the tips of the most deeply penetrated FeB and Fe 2 B needles are taken as measures for diffusion in the fast directions. The kinetics of the reaction, K=K 0 exp(-Q/RT) have also been determined by varying the boriding temperature and time. The results showed that K increase with boronizing temperature. Activation energy (Q) for present study was determined as 215 kj.mol -1 . The diffusion coefficient (K) ranged from 3 x 10 -9 cm 2 s -1 to 2 x 10 -8 cm 2 s -1 . Also temperature-dependent constant (K 0 ) at temperatures 1123 K, 1173 K and 1223 K was 179.4 cm 2 s -1 . (orig.)

  9. Kinetics of boride layers formed on the surface of AISI 4140 steel

    Sen, S.; Sen, U. [Sakarya Univ., Dept. of Metal Education, Sakarya (Turkey); Bindal, C. [Sakarya Univ., Dept. of Materials and Metallurgy, Sakarya (Turkey)

    2004-07-01

    The present study reports on boride layer growth kinetics of borided AISI 4140 steel. Steels were boronized in molten borax, boric acid and ferro-silicon bath at 1123 K 1173 K and 1223 K for 2, 4, 6 and 8 hours. Boride layer thickness ranged from 38.4 to 225 {mu}m. Layer growth kinetics were analysed by measuring the extent of penetration of FeB and Fe{sub 2}B sublayers as a function of boronizing time and temperature in the range of 1123-1223 K. The depth of the tips of the most deeply penetrated FeB and Fe{sub 2}B needles are taken as measures for diffusion in the fast directions. The kinetics of the reaction, K=K{sub 0} exp(-Q/RT) have also been determined by varying the boriding temperature and time. The results showed that K increase with boronizing temperature. Activation energy (Q) for present study was determined as 215 kj.mol{sup -1}. The diffusion coefficient (K) ranged from 3 x 10{sup -9} cm{sup 2}s{sup -1} to 2 x 10{sup -8} cm{sup 2}s{sup -1}. Also temperature-dependent constant (K{sub 0}) at temperatures 1123 K, 1173 K and 1223 K was 179.4 cm{sup 2}s{sup -1}. (orig.)

  10. Metallurgical response of an AISI 4140 steel to different plasma nitriding gas mixtures

    Adão Felipe Oliveira Skonieski

    2013-01-01

    Full Text Available Plasma nitriding is a surface modification process that uses glow discharge to diffuse nitrogen atoms into the metallic matrix of different materials. Among the many possible parameters of the process, the gas mixture composition plays an important role, as it impacts directly the formed layer's microstructure. In this work an AISI 4140 steel was plasma nitrided under five different gas compositions. The plasma nitriding samples were characterized using optical and scanning electron microscopy, microhardness test, X-ray diffraction and GDOES. The results showed that there are significant microstructural and morphological differences on the formed layers depending on the quantity of nitrogen and methane added to the plasma nitriding atmosphere. Thicknesses of 10, 5 and 2.5 µm were obtained when the nitrogen content of the gas mixtures were varied. The possibility to obtain a compound layer formed mainly by γ'-Fe4N nitrides was also shown. For all studied plasma nitriding conditions, the presence of a compound layer was recognized as being the responsible to hinder the decarburization on the steel surface. The highest value of surface hardness - 1277HV - were measured in the sample which were nitrided with 3vol.% of CH4.

  11. Analysis of white layers formed in hard turning of AISI 52100 steel

    Ramesh, A.; Melkote, S.N.; Allard, L.F.; Riester, L.; Watkins, T.R.

    2005-01-01

    The formation mechanisms and properties of white layers produced in machining of hardened steels are not clearly understood to date. In particular, detailed analysis of their structure and mechanical properties is lacking. This paper investigates the differences in structure and properties of white layers formed during machining of hardened AISI 52100 steel (62 HRC) at different cutting speeds. A combination of experimental techniques including transmission electron microscopy (TEM), X-ray diffraction (XRD), and nano-indentation are used to analyze the white layers formed. TEM results suggest that white layers produced at low-to-moderate cutting speeds are in large part due to grain refinement induced by severe plastic deformation, whereas white layer formation at high cutting speeds is mainly due to thermally-driven phase transformation. The white layers at all speeds are found to be comprised of very fine (nano-scale) grains compared to the bulk material. XRD-based residual stress and retained austenite measurements, and hardness data support these findings

  12. Ultrasonic nonlinearity of AISI316 austenitic steel subjected to long-term isothermal aging

    Gong, Won Sik; Kim, Chung Seok [Dept. of Materials Science and Engineering, Chosun University, Gwangju (Korea, Republic of)

    2014-06-15

    This study presents the ultrasonic nonlinearity of AISI316 austenitic stainless steels subjected to longterm isothermal aging. These steels are attractive materials for use in industrial mechanical structures because of their strength at high-temperatures and their chemical stability. The test materials were subjected to accelerated heat-treatment in an electrical furnace for a predetermined aging duration. The variations in the ultrasonic nonlinearity and microstructural damage were carefully evaluated through observation of the microstructure. The ultrasonic nonlinearity stiffly dropped after aging for up to 1000 h and, then, monotonously decreased. The polygonal shape of the initial grain structures changed to circular, especially as the annealing twins in the grains dissolved and disappeared. The delta ferrite on the grain boundaries could not be observed at 1000 h of aging, and these continuously transformed into their sigma phases. Consequently, in the intial aging period, the rapid decrease in the ultrasonic nonlinearity was caused by voids, dislocations, and twin annihilation. The continuous monotonic decrease in the ultrasonic nonlinearity after the first drop resulted from the generation of Cr{sub 23}C{sub 6} precipitates and σ phases.

  13. Dry Sliding Wear Behavior of Super Duplex Stainless Steel AISI 2507: a Statistical Approach

    Davanageri M.

    2016-12-01

    Full Text Available The dry sliding wear behavior of heat-treated super duplex stainless steel AISI 2507 was examined by taking pin-on-disc type of wear-test rig. Independent parameters, namely applied load, sliding distance, and sliding speed, influence mainly the wear rate of super duplex stainless steel. The said material was heat treated to a temperature of 850°C for 1 hour followed by water quenching. The heat treatment was carried out to precipitate the secondary sigma phase formation. Experiments were conducted to study the influence of independent parameters set at three factor levels using the L27 orthogonal array of the Taguchi experimental design on the wear rate. Statistical significance of both individual and combined factor effects was determined for specific wear rate. Surface plots were drawn to explain the behavior of independent variables on the measured wear rate. Statistically, the models were validated using the analysis of variance test. Multiple non-linear regression equations were derived for wear rate expressed as non-linear functions of independent variables. Further, the prediction accuracy of the developed regression equation was tested with the actual experiments. The independent parameters responsible for the desired minimum wear rate were determined by using the desirability function approach. The worn-out surface characteristics obtained for the minimum wear rate was examined using the scanning electron microscope. The desired smooth surface was obtained for the determined optimal condition by desirability function approach.

  14. Aluminum coating by fluidized bed chemical vapor deposition on austenitic stainless steels AISI 304 and AISI 316

    Jose Luddey Marulanda-Arevalo

    2015-01-01

    Full Text Available Los revestimientos de aluminio f ueron depositados sobre aceros inoxidables AISI 304 y AISI 316 en el rango de temperatura de 5 60 a 600 °C por deposición química de vapor en lecho fluidizado(CVD – FBR. Se utilizó un lecho que consistía en 10 % de aluminio en polvo y 90 % de lecho inerte (alúmina, el cual fue fluidizado con Ar y como ga ses activadores se utilizó una mezcla de ácido clorhídrico con hidrógeno (HCl/H 2 . En el recubrimiento si n tratamiento térmico están las siguiente s especies: Al 13 Fe 4 , Fe 2 Al 5 , FeAl 2 y Al 5 FeNi, las cuales están presentes para ambos aceros. Además, el tratamiento térmico provoca la difusa de alu minio hacia el sustrato y la difusa de hierro del sustrato haci a la superficie del recubrimiento, haciendo la trans formación de los compuestos ant eriores a FeAl, Fe 2 Al 5 , FeAl 2 , Al 0.99 Fe 0.99 Ni 0.02 , AlNi y el Fe 2 AlCr. Se realizó la simulación termodinámica con el s oftware Thermo Calc para obt ener información de la posible composición y la cantidad de mat erial depositado, para condiciones seleccionadas. Las muestras recubi ertas y sin recubrir, se expus ieron a 750 ºC en una atmósfera d onde el vapor agua se transporta a las muestras usando un flujo de N 2 de 40 ml/min, más 100 % vapor de agua (H 2 O. Los dos sustratos sin revestir se comportaron de manera diferente, ya que el acero AISI 304 soportó bien el a taque y ganó poco peso (0.49 mg/cm 2 , en comparación con el acero AISI 316 que perdió mucho peso (25.4 mg/cm 2 . Los aceros recubiertos ganaron poco de peso durante las mil horas de exposición (0.26 mg/cm 2 y soportaron muy bien el ataque corrosivo en c omparación con sustratos sin r ecubrimiento.

  15. Modifications on the behaviour of AISI 304 stainless steel submitted to creep caused by intermediate treatment of annealing

    Barreto, L.F.P.; Monteiro, S.N.

    1982-01-01

    Type AISI 304 austenitic stainless steel samples which have been previously creep deformed at 750 0 C, were annealed at 1100 0 C. The effects of this heat treatment in the mechanical behavior of this material when retested in creep were investigated. The results were analysed by taking into account the structural modifications observed and the controlling mechanisms which operate during the deformation and fracture occurring in the creep process. (Author) [pt

  16. Acoustic emission during tensile deformation and fracture of nuclear grade AISI type 304 stainless steel specimens with notches

    Mukhopadhyay, C.K.; Jayakumar, T.; Baldev Raj

    1996-01-01

    Acoustic emission generated during tensile deformation and fracture of nuclear grade AISI type 304 stainless steel specimens with notches has been studied. The extent of acoustic activity generated depends on notch tip severity, notch tip blunting and tearing of the notches. The equation N=AK m applied to the acoustic emission data of the notched specimens has shown good correlation. Acoustic emission technique can be used to estimate the size of an unknown notch. (author)

  17. Zr/ZrC modified layer formed on AISI 440B stainless steel by plasma Zr-alloying

    Shen, H.H.; Liu, L.; Liu, X.Z.; Guo, Q.; Meng, T.X.; Wang, Z.X.; Yang, H.J.; Liu, X.P., E-mail: liuxiaoping@tyut.edu.cn

    2016-12-01

    Highlights: • A Zr/ZrC modified layer was formed on AISI 440B stainless steel using plasma surface Zr-alloying. • The thickness of the modified layer increases with alloying temperature and time. • Formation mechanism of the modified layer is dependent on the mutual diffusion of Zr and substrate elements. • The modified surface shows an improved wear resistance. - Abstract: The surface Zr/ZrC gradient alloying layer was prepared by double glow plasma surface alloying technique to increase the surface hardness and wear resistance of AISI 440B stainless steel. The microstructure of the Zr/ZrC alloying layer formed at different alloying temperatures and times as well as its formation mechanism were discussed by using scanning electron microscopy, glow discharge optical emission spectrum, X-ray diffraction and X-ray photoelectron spectroscopy. The adhesive strength, hardness and tribological property of the Zr/ZrC alloying layer were also evaluated in the paper. The alloying surface consists of the Zr-top layer and ZrC-subsurface layer which adheres strongly to the AISI 440B steel substrate. The thickness of the Zr/ZrC alloying layer increases gradually from 16 μm to 23 μm with alloying temperature elevated from 900 °C to 1000 °C. With alloying time from 0.5 h to 4 h, the alloyed depth increases from 3 μm to 30 μm, and the ZrC-rich alloyed thickness vs time is basically parabola at temperature of 1000 °C. Both the hardness and wear resistance of the Zr/ZrC alloying layer obviously increase compared with untreated AISI 440B steel.

  18. Experimental Determination of Temperature During Rotary Friction Welding of AA1050 Aluminum with AISI 304 Stainless Steel

    Alves, Eder Paduan; Piorino Neto, Francisco; An, Chen Ying; Silva, Euclides Castorino da

    2012-01-01

    Abstract: The purpose of this study was the temperature monitoring at bonding interface during the rotary friction welding process of dissimilar materiais: AA1050 aluminum with AISI 304 stainless steel. As it is directly related to the mechanical strenght of the junction, its experimental determination in real time is of fundamental importance for understanding and characterizing the main process steps, and the definition and optimization of parameters. The temperature gradients were obtained...

  19. Helium and its effects on the creep-fatigue behaviour of electron beam welds in the steel AISI-316-L

    Paulus, M.

    1992-12-01

    Within the scope of R and D work for materials development for the NET fusion experiment (Next European Torus) and the International Thermonuclear Experimental Reactor (ITER), the task reported was to examine electron beam welds in the austenitic stainless steel AISI 316 L (NET reference material) for their fatigue behaviour under creep load, and the effects of helium implantation on there mechanical properties. (orig.) [de

  20. Plasma nitriding process by direct current glow discharge at low temperature increasing the thermal diffusivity of AISI 304 stainless steel

    Prandel, L. V.; Somer, A.; Assmann, A.; Camelotti, F.; Costa, G.; Bonardi, C.; Jurelo, A. R.; Rodrigues, J. B.; Cruz, G. K. [Universidade Estadual de Ponta Grossa, Grupo de Espectroscopia Optica e Fotoacustica de Materiais, Departamento de Fisica, Av. Carlos Cavalcanti, 4748, CEP 84030-900, Ponta Grossa, PR (Brazil)

    2013-02-14

    This work reports for the first time on the use of the open photoacoustic cell technique operating at very low frequencies and at room temperature to experimentally determine the thermal diffusivity parameter of commercial AISI304 stainless steel and AISI304 stainless steel nitrided samples. Complementary measurements of X-ray diffraction and scanning electron microscopy were also performed. The results show that in standard AISI 304 stainless steel samples the thermal diffusivity is (4.0 {+-} 0.3) Multiplication-Sign 10{sup -6} m{sup 2}/s. After the nitriding process, the thermal diffusivity increases to the value (7.1 {+-} 0.5) Multiplication-Sign 10{sup -6} m{sup 2}/s. The results are being associated to the diffusion process of nitrogen into the surface of the sample. Carrying out subsequent thermal treatment at 500 Degree-Sign C, the thermal diffusivity increases up to (12.0 {+-} 2) Multiplication-Sign 10{sup -6} m{sup 2}/s. Now the observed growing in the thermal diffusivity must be related to the change in the phases contained in the nitrided layer.

  1. A preliminary study of laser cladding of AISI 316 stainless steel using preplaced NiTi wire

    Cheng, F.T.; Lo, K.H.; Man, H.C.

    2004-01-01

    NiTi wire of diameter 1 mm was preplaced on AISI 316 stainless steel samples by using a binder. Melting of the NiTi wire to form a clad track on the steel substrate was achieved by means of a high-power CW Nd:YAG laser using different processing parameters. The geometry and microstructure of the clad deposit were studied by optical microscopy and scanning electron microscopy (SEM), respectively. The hardness and compositional profiles along the depth of the deposit were acquired by microhardness testing and energy-dispersive spectroscopy (EDS), respectively. The elastic behavior of the deposit was analyzed using nanoindentation, and compared with that of the NiTi wire. The dilution of the NiTi clad by the substrate material beneath was substantial in single clad tracks, but could be successively reduced in multiple clad layers. A strong fusion bonding with tough interface could be obtained as evidenced by the integrity of Vickers indentations in the interfacial region. In comparison with the NiTi cladding on AISI 316 using the tungsten inert gas (TIG) process, the laser process was capable of producing a much less defective cladding with a more homogeneous microstructure, which is an essential cladding quality with respect to cavitation erosion and corrosion resistance. Thus, the present preliminary study shows that laser cladding using preplaced wire is a feasible method to obtain a thick and homogeneous NiTi-based alloy layer on AISI 316 stainless steel substrate

  2. Effects of Nitrogen on the DOS and the Passive Film Breakdown Potential of AISI 304 Stainless Steel

    Choe, Han Cheol; Kim, Kwan Hyu; Kim, Myung Soo; Lee, Ho Jong

    1992-01-01

    Effects of nitrogen on the degree of sensitization (DOS) and the passive film breakdown potential (Eb) of AISI 304 stainless steel were studied by potentiostat. AISI 304 stainless steel samples containing 0.02 ∼ 0.10wt% nitrogen were sensitized by heat treatment at 650 .deg. C. The DOS was measured using the double-loop reactivation method of the electrochemical potentiodynamic reactivation (EPR) test with the potential scan rate of 150 mV/min in the electrolyte of 0.5 M H 2 SO 4 + 0.01 M KSCN solution at 25 .deg. C. The passive film breakdown potential (Eb) and repassivation potential (Er) were detected by using the cyclic potentiodynamic polarization test (CPPT) in 0.5M HCI solution at 25 .deg. C. In addition, corrosion morphologies were observed by SEM and optical microscope. It was found that nitrogen additions up to 0.1wt% decreased DOS and increased Eb and Er of AISI 304 stainless steel, whereas the increasing sensitization time increased the DOS and decreased Eb and Er. The corrosion morphologies showed severe pits and intergranular attacks in the samples of low nitrogen content and high DOS

  3. Zr/ZrC modified layer formed on AISI 440B stainless steel by plasma Zr-alloying

    Shen, H. H.; Liu, L.; Liu, X. Z.; Guo, Q.; Meng, T. X.; Wang, Z. X.; Yang, H. J.; Liu, X. P.

    2016-12-01

    The surface Zr/ZrC gradient alloying layer was prepared by double glow plasma surface alloying technique to increase the surface hardness and wear resistance of AISI 440B stainless steel. The microstructure of the Zr/ZrC alloying layer formed at different alloying temperatures and times as well as its formation mechanism were discussed by using scanning electron microscopy, glow discharge optical emission spectrum, X-ray diffraction and X-ray photoelectron spectroscopy. The adhesive strength, hardness and tribological property of the Zr/ZrC alloying layer were also evaluated in the paper. The alloying surface consists of the Zr-top layer and ZrC-subsurface layer which adheres strongly to the AISI 440B steel substrate. The thickness of the Zr/ZrC alloying layer increases gradually from 16 μm to 23 μm with alloying temperature elevated from 900 °C to 1000 °C. With alloying time from 0.5 h to 4 h, the alloyed depth increases from 3 μm to 30 μm, and the ZrC-rich alloyed thickness vs time is basically parabola at temperature of 1000 °C. Both the hardness and wear resistance of the Zr/ZrC alloying layer obviously increase compared with untreated AISI 440B steel.

  4. A three-dimensional thermal finite element analysis of AISI 304 stainless steel and copper dissimilar weldment

    Singh, Gurdeep; Saxena, Ravindra K.; Pandey, Sunil

    2018-04-01

    The aim of this study to developed a 3-D thermal finite element model for dissimilar material welding of AISI-304 stainless steel and copper. Welding of similar material is widely studied using experimental and numerical methods but the problem becomes trivial for the welding of dissimilar materials especially in ferrous and nonferrous materials. Finite element analysis of dissimilar material welding is a cost-effective method for the understanding and analysis of the process. The finite element analysis has been performed to predict the heat affected zone and temperature distribution in AISI-304 stainless steel and copper dissimilar weldment using MSC Marc 2017®. Due to the difference in physical properties of these materials the behavior of heat affected zone and temperature distribution are perceived to be different. To verify the accuracy of the thermal finite element model, the welding process was simulated with butt-welded joints having same dimensions and parameters from Attarha and Far [1]. It is found from the study that the heat affected zone is larger in copper weld pads than in AISI 304 stainless steel due to large difference in thermal conductivity of these two weld pads.

  5. Susceptibility to stress corrosion in stainless steels type AISI 321 and 12X18H10T used in PWR type reactors (WWER)

    Matadamas C, N.

    1995-01-01

    Titanium stabilized stainless steels have been utilized in sovietic pressurized water reactors (VVER) for avoid the susceptibility to Intergranular Corrosion (IGC) present in other austenitic stainless steels. However the Intergranular Corrosion resistance of this kind of materials has been questioned because of Intergranular Stress Corrosion Cracking failures (IGSCC) have been reported. This paper study the electrochemical behavior of the AISI 321 stainless steel in a H 3 BO 3 Solution contaminated with chlorides and its susceptibility to Intergranular Corrosion.Electrochemical prediction diagrams of the stainless steels AISI 321 and 12X18H10T (sovietic) sensitized (600 Centigrade, 3 h.) were compared. Cylindrical and conical samples were used in Slow Strain Rate Tests (SSRT), to determine the susceptibility to Stress Corrosion Cracking (SCC) in AISI 321 and 12X18H10T stainless steels. The results obtained showed that the temperature of the solution is a very important factor to detect this susceptibility. Fractography studies on the fracture surfaces of the samples obtained in the SSRT at high temperature were realized. Corrosion velocities of both AISI 321 and 12X18H10T stainless steels were determined using conical samples in the CERT system at high temperature. E.D.A.X. analysis was employed in both AISI 321 and 12X18H10T stainless steels in order to explain the degree of sensitization. (Author)

  6. High temperature oxidation behavior of austenitic stainless steel AISI 304 in steam of nanofluids contain nanoparticle ZrO2

    Prajitno, Djoko Hadi; Syarif, Dani Gustaman

    2014-01-01

    The objective of this study is to evaluate high temperature oxidation behavior of austenitic stainless steel SS 304 in steam of nanofluids contain nanoparticle ZrO 2 . The oxidation was performed at high temperatures ranging from 600 to 800°C. The oxidation time was 60 minutes. After oxidation the surface of the samples was analyzed by different methods including, optical microscope, scanning electron microscope (SEM) and X-ray diffraction (XRD). X-ray diffraction examination show that the oxide scale formed during oxidation of stainless steel AISI 304 alloys is dominated by iron oxide, Fe 2 O 3 . Minor element such as Cr 2 O 3 is also appeared in the diffraction pattern. Characterization by optical microscope showed that cross section microstructure of stainless steel changed after oxidized with the oxide scale on the surface stainless steels. SEM and x-ray diffraction examination show that the oxide of ZrO 2 appeared on the surface of stainless steel. Kinetic rate of oxidation of austenite stainless steel AISI 304 showed that increasing oxidation temperature and time will increase oxidation rate

  7. High temperature oxidation behavior of austenitic stainless steel AISI 304 in steam of nanofluids contain nanoparticle ZrO2

    Prajitno, Djoko Hadi, E-mail: djokohp@batan.go.id; Syarif, Dani Gustaman, E-mail: djokohp@batan.go.id [Research Center for Nuclear Materials and Radiometry, Jl. Tamansari 71, Bandung 40132 (Indonesia)

    2014-03-24

    The objective of this study is to evaluate high temperature oxidation behavior of austenitic stainless steel SS 304 in steam of nanofluids contain nanoparticle ZrO{sub 2}. The oxidation was performed at high temperatures ranging from 600 to 800°C. The oxidation time was 60 minutes. After oxidation the surface of the samples was analyzed by different methods including, optical microscope, scanning electron microscope (SEM) and X-ray diffraction (XRD). X-ray diffraction examination show that the oxide scale formed during oxidation of stainless steel AISI 304 alloys is dominated by iron oxide, Fe{sub 2}O{sub 3}. Minor element such as Cr{sub 2}O{sub 3} is also appeared in the diffraction pattern. Characterization by optical microscope showed that cross section microstructure of stainless steel changed after oxidized with the oxide scale on the surface stainless steels. SEM and x-ray diffraction examination show that the oxide of ZrO{sub 2} appeared on the surface of stainless steel. Kinetic rate of oxidation of austenite stainless steel AISI 304 showed that increasing oxidation temperature and time will increase oxidation rate.

  8. Study of carbonitriding thermochemical treatment by plasma screen in active with pressures main austenitic stainless steels AISI 409 and AISI 316L; Estudo do tratamento termoquimico de carbonitretacao por plasma em tela ativa com pressoes variaveis nos acos inoxidaveis austenitico AISI 316L e ferririco AISI 409

    Melo, M.S.; Oliveira, A.M.; Leal, V.S.; Sousa, R.R.M. de; Alves Junior, C. [Centro Federal de Educacao Tecnologica do Maranhao (CEFET/MA), Sao Luis, MA (Brazil); Centro Federal de Educacao Tecnologica do Piaui (CEFET/PI), Teresina, PI (Brazil); Universidade Federal do Rio Grande do Norte (DF/UFRN), Natal, RN (Brazil). Dept. de Fisica. Labplasma

    2010-07-01

    The technique called Active Screen Plasma Nitriding (ASPN) is being used as an alternative once it offers several advantages with respect to conventional DC plasma. In this method, the plasma does not form directly in the sample's surface but on a screen, in such a way that undesired effects such as the edge effect is minimized. Stainless steels present not very satisfactory wearing characteristics. However, plasma carbonitriding has been used as to improve its resistance to wearing due to the formation of a fine surface layer with good properties. In this work, samples of stainless steel AISI 316L and AISI 409 were treated at pressures of 2.5 and 5 mbar. After the treatments they were characterized by microhardness, microscopy and Xray diffraction. Microscopy and hardness analysis showed satisfactory layers and toughness in those steels. (author)

  9. Cavitation erosion resistance of AISI 316L stainless steel laser surface-modified with NiTi

    Chiu, K.Y.; Cheng, F.T.; Man, H.C.

    2005-01-01

    The present study is part of a project on the surface modification of AISI 316 stainless steel using various forms of NiTi for enhancing cavitation erosion resistance. In this study, NiTi powder was preplaced on the AISI 316L substrate and melted with a high-power CW Nd:YAG laser. With appropriate laser processing parameters, an alloyed layer of a few hundred micrometers thick was formed and fusion bonded to the substrate without the formation of a brittle interface. EDS analysis showed that the layer contained Fe as the major constituent element while the XRD patterns of the surface showed an austenitic structure, similar to that of 316 stainless steel. The cavitation erosion resistance of the modified layer (316-NiTi-Laser) could reach about 29 times that of AISI 316L stainless steel. The improvement could be attributed to a much higher surface hardness and elasticity as revealed by instrumented nanoindentation tests. Among various types of samples, the cavitation erosion resistance was ranked in descending order as: NiTi plate > 316-NiTi-Laser > 316-NiTi-TIG > AISI 316L, where 316-NiTi-TIG stands for samples surfaced with the tungsten inert gas (TIG) process using NiTi wire. Though the laser-surfaced samples and the TIG-surfaced samples had similar indentation properties, the former exhibited a higher erosion resistance mainly because of a more homogeneous alloyed layer with much less defects. In both the laser-surfaced and TIG-surfaced samples, the superelastic behavior typical of austenitic NiTi was only partially retained and the superior cavitation erosion resistance was thus still not fully attained

  10. Evaluation of performance of AISI 444 steel for application in distillation towers; Avaliacao do desempenho do aco AISI 444 para aplicacao como 'lining' em torres de destilacao

    Guimaraes, R.F.; Miranda, H.C. de; Farias, J.P. [Universidade Federal do Ceara (DEMM/UFC), Fortaleza, CE (Brazil). Dept. de Engenharia Metalurgica e de Materiais. Lab. de Caracterizacao de Materiais], e-mail: rf.guimaraes@yahoo.com.br

    2008-07-01

    In this work, the behavior of the AISI 444 ferritic stainless steel submitted to thermal fatigue test and their corrosion resistance in heavy crude oil was evaluated. The AWS E309MoL-16 and E316L-17 weld metal was employed as filler metal. Plates of the AISI 444 were welded on ASTM A-516 Gr. 60 plates and submitted to fatigue thermal cycle. Samples were extracted from plates welded and heat treated immersed in heavy crude oil at 300 deg C. Optical microscopy (OM), scanning electron microscopy (SEM) and energy dispersive of X-ray analysis (EDX) were used to characterize the microstructure and the corroded surface. The results show that the AISI 444 stainless steels did not present cracks after the thermal fatigue cycle and the heat treated immerse in heavy crude oil. The electrode AWS E309MoL-16 show better corrosion resistance than the AWS E316L-17. (author)

  11. Influence of cryogenic treatment on microstructure and mechanical properties of high strength AISI D2 tool steel =

    Ghasemi Nanesa, Hadi

    Cryogenic treatment, known as treating materials at sub-zero temperatures, has been added to conventional heat treatment cycle of high alloyed steels where martensitic transformation is incomplete after quenching to room temperature. Incomplete martensitic transformation occurs due to the effect of high content of alloying elements on pushing down martensite start and finish temperatures to very low values, specifically, on tool steels. In spite of obtaining significant improvements in mechanical and wear properties after cryogenic treatment, there is no cohesive picture about what exactly modifies the microstructure of tool steels during cryogenic treatment and therefore divergent opinions on the influence of process parameters are still reported. For example, the suggested time length for cryogenic treatment starts from few seconds to several days indicating the lack of understanding about micromechanisms responsible for microstructural evolution while holding at cryogenic temperatures. In this regard, the main objective of this project is to develop a better understanding on the fundamental micromechanisms operating during cryogenic treatment. To attain this objective, the following milestones are pursued. - To study the conventional cryogenic treatment and finding challenges. - To identify and characterize the optimum starting microstructure before cryogenic treatment. - To determine the important processing parameters those control the evolution of microstructure and hardness. - To investigate the interaction between carbide precipitation and martensitic transformation in the AISI D2 steel. - To propose an optimal cryogenic treatment for AISI D2 steel.

  12. Effect of Spreading Time on Contact Angle of Nanofluid on the Surface of Stainless Steel AISI 316 and Zircalloy 4

    Prajitno, D. H.; Trisnawan, V.; Syarif, D. G.

    2017-05-01

    The solid surface tension plays an important role in the heat and mass transfer system for heat exchanger equipment. In the nuclear power plant industry, the stainless steel AISI 316 and Zircalloy 4 have been used for long time as structure materials. The purpose of the experimental is to study solid state surface tension behavior by measure contact angle Nano fluid contain nano particle alumina on metal surface of stainless steel AISI 316 and Zircalloy 4 by sessile drop method. The experiment is to measure the static contact angle and drop nano fluid contains nano particle alumina on stainless steel 316 and zircalloy 4 with different spreading time from 1 to 30 minute. It was observed that stainless steel 316 and zircalloy 4 lose their hydrophobic properties with increasing elapsed time during drop of nano fluid on the surface of alloy. As a result the contact angle of nano fluid on surface of metal is decrease with increasing elapsed time. While the magnitude diameter of drop nano fluid and wetting surface is increase with increasing elapsed time on the surface of the stainless steel SS 316 and Zircalloy 4.

  13. Spinodal decomposition in AISI 316L stainless steel via high-speed laser remelting

    Chikarakara, Evans, E-mail: evans.chikarakara2@mail.dcu.ie [Advanced Processing Technology Research Centre, Dublin City University, Dublin (Ireland); Naher, Sumsun, E-mail: sumsun.naher@city.ac.uk [School of Engineering and Mathematical Sciences, City University London (United Kingdom); Brabazon, Dermot, E-mail: dermot.brabazon@dcu.ie [Advanced Processing Technology Research Centre, Dublin City University, Dublin (Ireland)

    2014-05-01

    A 1.5 kW CO{sub 2} pulsed laser was used to melt the surface of AISI 316L stainless steel with a view to enhancing the surface properties for engineering applications. A 90 μm laser beam spot size focused onto the surface was used to provide high irradiances (up to 23.56 MW/cm{sup 2}) with low residence times (as low as 50 μs) in order to induce rapid surface melting and solidification. Variations in microstructure at different points within the laser treated region were investigated. From this processing refined lamellar and nodular microstructures were produced. These sets of unique microstructures were produced within the remelted region when the highest energy densities were selected in conjunction with the lowest residence times. The transformation from the typical austenitic structure to much finer unique lamellar and nodular structures was attributed to the high thermal gradients achieved using these selected laser processing parameters. These structures resulted in unique characteristics including elimination of cracks and a reduction of inclusions within the treated region. Grain structure reorientation between the bulk alloy and laser-treated region occurred due to the induced thermal gradients. This present article reports on microstructure forms resulting from the high-speed laser surface remelting and corresponding underlying kinetics.

  14. Experimental investigation on hard turning of AISI 4340 steel using cemented coated carbide insert

    Pradeep Kumar, J.; Kishore, K. P.; Ranjith Kumar, M.; Saran Karthick, K. R.; Vishnu Gowtham, S.

    2018-02-01

    Hard turning is a developing technology that offers many potential advantages compared to grinding, which remains the standard finishing process for critical hardened surfaces. In this work, an attempt has been made to experimentally investigate hard turning of AISI 4340 steel under wet and dry condition using cemented coated carbide insert. Hardness of the workpiece material is tested using Brinell and Rockwell hardness testers. CNC LATHE and cemented coated carbide inserts of designation CNMG 120408 are used for conducting experimental trials. Significant cutting parameters like cutting speed, feed rate and depth of cut are considered as controllable input parameters and surface roughness (Ra), tool wear are considered as output response parameters. Design of experiments is carried out with the help of Taguchi’s L9 orthogonal array. Results of response parameters like surface roughness and tool wear under wet and dry condition are analysed. It is found that surface roughness and tool wear are higher under dry machining condition when compared to wet machining condition. Feed rate significantly influences the surface roughness followed by cutting speed. Depth of cut significantly influences the tool wear followed by cutting speed.

  15. Simultaneous enhancement of strength and ductility in cryogenically treated AISI D2 tool steel

    Ghasemi-Nanesa, Hadi; Jahazi, Mohammad, E-mail: mohammad.jahazi@etsmtl.ca

    2014-03-01

    In this research, the effect of cryogenic treatment on microstructural evolution and mechanical properties enhancement of AISI D2 tool steel was investigated. Cryogenic treatment down to liquid nitrogen temperature (77 K) was added to the conventional heat treatment between hardening and tempering steps. Electron microscopy investigation showed higher volume fraction of fine carbides with average diameter below 1 μm indicating effective retardation in carbide coarsening process as a results of cryogenic treatment. A modification in types of carbides was also observed after cryogenic treatment. X-ray diffraction diagrams revealed transformation of retained austenite to martensite at cryogenic temperature. Weakening or removal of carbides peak in the X-ray diagram was considered as evidence of carbides different behavior at cryogenic temperature. Mechanical testing results indicated higher ultimate tensile strength, better ductility, and higher elastic modulus after cryogenic treatment. Analysis of stress–strain diagrams revealed different strain hardening behavior for cryogenically treated alloy when compared to the conventionally heat treated one. Fractography results confirmed strain hardening behavior and showed cleavage fracture for conventionally treated alloy but mixed cleavage–ductile fracture mode for cryogenically treated alloy. The improved mechanical properties after cryogenic treatment are interpreted in terms of the influence of higher volume fraction and uniform distribution of fine carbides in reducing the average active dislocations length and enhancement of the flow stress at any given plastic strain.

  16. CRYOGENIC AND STRESS RELIEF THERMAL TREATMENTS IN AN AISI D2 STEEL

    Paula Fernanda da Silva Farina

    2012-06-01

    Full Text Available The effects of cryogenic treatments on an AISI D2 cold work tool steel using X-ray diffraction from syncronton radiation are studied. The aim of this work is to verify the effects of: i time at cryogenic temperatures (3, 10 and 30 hours; ii cryogenic temperatures (–80°C and –196°C; iii stress relief heat treatment (130°C before cryogenic treatments; iv effect of double tempering at 520°C for 2 hours each time, after cryogenic treatment at –196°C for 30 hours, with and without previous stress relief. X-ray diffraction experiments were conducted at the line D10B-XPD of the Laboratório Nacional de Luz Síncrotron and the experimental results were treated using Rietveld refining, with TOPAS Academic in conjunction with cards from the ICCD-PDF 2006 database for austenite, martensite and carbides M7C3and M2C. Tempered samples were characterized using SEM and SEM-FEG. Volume fraction of retained austenite and carbides, as well as changes in the crystal lattices of martensite and austenite are obtained from the X-ray experiments.

  17. Simultaneous enhancement of strength and ductility in cryogenically treated AISI D2 tool steel

    Ghasemi-Nanesa, Hadi; Jahazi, Mohammad

    2014-01-01

    In this research, the effect of cryogenic treatment on microstructural evolution and mechanical properties enhancement of AISI D2 tool steel was investigated. Cryogenic treatment down to liquid nitrogen temperature (77 K) was added to the conventional heat treatment between hardening and tempering steps. Electron microscopy investigation showed higher volume fraction of fine carbides with average diameter below 1 μm indicating effective retardation in carbide coarsening process as a results of cryogenic treatment. A modification in types of carbides was also observed after cryogenic treatment. X-ray diffraction diagrams revealed transformation of retained austenite to martensite at cryogenic temperature. Weakening or removal of carbides peak in the X-ray diagram was considered as evidence of carbides different behavior at cryogenic temperature. Mechanical testing results indicated higher ultimate tensile strength, better ductility, and higher elastic modulus after cryogenic treatment. Analysis of stress–strain diagrams revealed different strain hardening behavior for cryogenically treated alloy when compared to the conventionally heat treated one. Fractography results confirmed strain hardening behavior and showed cleavage fracture for conventionally treated alloy but mixed cleavage–ductile fracture mode for cryogenically treated alloy. The improved mechanical properties after cryogenic treatment are interpreted in terms of the influence of higher volume fraction and uniform distribution of fine carbides in reducing the average active dislocations length and enhancement of the flow stress at any given plastic strain

  18. Some aspects of thermomechanical fatigue of AISI 304L stainless steel: Part I. creep- fatigue damage

    Zauter, R.; Christ, H. J.; Mughrabi, H.

    1994-02-01

    Thermomechanical fatigue (TMF) tests on the austenitic stainless steel AISI 304L have been conducted under “true≓ plastic-strain control in vacuum. This report considers the damage oc-curring during TMF loading. It is shown how the temperature interval and the phasing (in-phase, out-of-phase) determine the mechanical response and the lifetime of the specimens. If creep-fatigue interaction takes place during in-phase cycling, the damage occurs inside the ma-terial, leading to intergranular cracks which reduce the lifetime considerably. Out-of-phase cy-cling inhibits creep-induced damage, and no lifetime reduction occurs, even if the material is exposed periodically to temperatures in the creep regime. A formula is proposed which allows prediction of the failure mode, depending on whether creep-fatigue damage occurs or not. At a given strain rate, the formula is able to estimate the temperature of transition between pure fatigue and creep-fatigue damage.

  19. Parametric optimization during machining of AISI 304 Austenitic Stainless Steel using CVD coated DURATOMIC cutting insert

    M. Kaladhar

    2012-08-01

    Full Text Available In this work, Taguchi method is applied to determine the optimum process parameters for turning of AISI 304 austenitic stainless steel on CNC lathe. A Chemical vapour deposition (CVD coated cemented carbide cutting insert is used which is produced by DuratomicTM technology of 0.4 and 0.8 mm nose radii. The tests are conducted at four levels of Cutting speed, feed and depth of cut. The influence of these parameters are investigated on the surface roughness and material removal rate (MRR. The Analysis Of Variance (ANOVA is also used to analyze the influence of cutting parameters during machining. The results revealed that cutting speed significantly (46.05% affected the machined surface roughness values followed by nose radius (23.7%. The influence of the depth of cut (61.31% in affecting material removal rate (MRR is significantly large. The cutting speed (20.40% is the next significant factor. Optimal range and optimal level of parameters are also predicted for responses.

  20. Experiment research on grind-hardening of AISI5140 steel based on thermal copensation

    Huang, Xiang Ming; Ren, Ying Hui; Zheng, Bo; Zhou, Zhixiong [College of Mechanical and Vehicle Engineering, Hunan University, Changsha, Hunan (China); Deng, Zhao Hui [Key Laboratory for High Efficiency and Precision Machining of Difficult-to-Cut Material of Hunan Province, Hunan (China)

    2016-08-15

    The grind-hardening process utilizes the heat generated to induce martensitic phase transformation. However, the maximum achievable harden layer depth is limited due to high grinding forces, and the tensile residual stress appears on the ground surface in the grind-hardening process. This paper proposes a new grind-hardening technology using thermal compensation. The workpiece of AISI5140 steel is preheated by electric resistance heating, and ground under the condition of the workpiece temperature 25°C, 120°C, 180°C and 240°C. The grinding force, harden layer depth and surface quality including residual stress on ground surface, surface roughness and micro-hardness are investigated. The experimental results show that a deep harden layer with a fine grain martensite can be obtained with the thermal compensation. The ground workpiece surface produces a certain compressive residual stress, and the residual compressive stress value increases with preheating temperature. As the preheating temperature increases, grinding force slightly decreases, while there is slightly increment of surface roughness. Compared with the conventional grind-hardening process, both the harden layer depth and residual stress distribution are significantly improved.

  1. Reactive sintering and microstructure development of tungsten carbide-AISI 304 stainless steel cemented carbides

    Fernandes, C.M. [Department of Materials and Ceramics Engineering, CICECO, University of Aveiro, 3810-193 Aveiro (Portugal); CEMUC-Mechanical Engineering Department, University of Coimbra, Rua Luís Reis Santos, Pinhal de Marrocos, 3030-788 Coimbra (Portugal); Oliveira, F.J. [Department of Materials and Ceramics Engineering, CICECO, University of Aveiro, 3810-193 Aveiro (Portugal); Senos, A.M.R., E-mail: anamor@ua.pt [Department of Materials and Ceramics Engineering, CICECO, University of Aveiro, 3810-193 Aveiro (Portugal)

    2017-06-01

    Sintering of WC-stainless steel (SS) composites within a typical binder range from 6 up to 15 wt% SS was investigated through constant heating rate dilatometry, in vacuum conditions, complemented by differential thermal analysis and by the study of the high temperature wetting behavior of SS on WC. The densification starts ∼900 °C with a typical densification curve for all compositions, where three distinct regions are discernible: the first one with a slow densification rate, followed by a second region where a sharp increase in the densification rate up to a maximum value dependent on the binder amount is observed and, finally, a third one with a slowdown of the densification rate until the end of the thermal cycle. The attained final density at 1450 °C is dependent on the binder amount, increasing proportionally to its initial content. The final microstructure presents a normal grain size distribution and appreciable amounts of eta-phase, besides the major WC phase and residual iron rich phase. The reactive densification behavior and the role of the liquid phase are interpreted accordingly with structural and kinetic data. - Highlights: • Sintering of WC-AISI304 composites starts ∼900 °C and involves three stages. • Densification is largely dominated by a reactive liquid phase sintering process. • Eta-phase constitutes a transient liquid phase during sintering. • Sintering cycles are dependent on the initial binder content.

  2. Regression Modeling of EDM Process for AISI D2 Tool Steel with RSM

    Shakir M. Mousa

    2018-01-01

    Full Text Available In this paper, Response Surface Method (RSM is utilized to carry out an investigation of the impact of input parameters: electrode type (E.T. [Gr, Cu and CuW], pulse duration of current (Ip, pulse duration on time (Ton, and pulse duration off time (Toff on the surface finish in EDM operation. To approximate and concentrate the suggested second- order regression model is generally accepted for Surface Roughness Ra, a Central Composite Design (CCD is utilized for evaluating the model constant coefficients of the input parameters on Surface Roughness (Ra. Examinations were performed on AISI D2 tool steel. The important coefficients are gotten by achieving successfully an Analysis of Variance (ANOVA at the 5 % confidence interval. The outcomes discover that Surface Roughness (Ra is much more impacted by E.T., Ton, Toff, Ip and little of their interactions action or influence. To predict the average Surface Roughness (Ra, a mathematical regression model was developed. Furthermore, for saving in time, the created model could be utilized for the choice of the high levels in the EDM procedure. The model adequacy was extremely agreeable as the constant Coefficient of Determination (R2 is observed to be 99.72% and adjusted R2-measurement (R2adj 99.60%.

  3. Microstructure analysis of AISI 304 stainless steel produced by twin-roll thin strip casting process

    2007-01-01

    The microstructure of AISI 304 austenite stainless steel fabricated by the thin strip casting process were investigated using optical microscope, scanning electron microscope (SEM), transmission electron microscope (TEM), and X-ray diffraction (XRD).The microstructures of the casting strips show a duplex structure consisting of delta ferrite and austenite. The volume fraction of the delta ferrite is about 9.74vol% at the center and 6.77vol% at the surface of the casting thin strip, in vermicular and band shapes. On account of rapid cooling and solidification in the continuous casting process, many kinds of inclusions and precipitates have been found. Most of the inclusions and precipitates are spherical complex compounds consisting of oxides, such as, SiO2, MnO, Al2O3,Cr2O3,and FeO or their multiplicity oxides of MnO·Al2O3,2FeO·SiO2, and 2MnO·SiO2. Many defects including dislocations and stacking faults have also formed during the rapid cooling and solidification process, which is helpful to improve the mechanical properties of the casting strips.

  4. Effect of the Machined Surfaces of AISI 4337 Steel to Cutting Conditions on Dry Machining Lathe

    Rahim, Robbi; Napid, Suhardi; Hasibuan, Abdurrozzaq; Rahmah Sibuea, Siti; Yusmartato, Y.

    2018-04-01

    The objective of the research is to obtain a cutting condition which has a good chance of realizing dry machining concept on AISI 4337 steel material by studying surface roughness, microstructure and hardness of machining surface. The data generated from the experiment were then processed and analyzed using the standard Taguchi method L9 (34) orthogonal array. Testing of dry and wet machining used surface test and micro hardness test for each of 27 test specimens. The machining results of the experiments showed that average surface roughness (Raavg) was obtained at optimum cutting conditions when VB 0.1 μm, 0.3 μm and 0.6 μm respectively 1.467 μm, 2.133 μm and 2,800 μm fo r dry machining while which was carried out by wet machining the results obtained were 1,833 μm, 2,667 μm and 3,000 μm. It can be concluded that dry machining provides better surface quality of machinery results than wet machining. Therefore, dry machining is a good choice that may be realized in the manufacturing and automotive industries.

  5. Aluminum-silicon co-deposition by FB-CVD on austenitic stainless steel AISI 316

    Marulanda, J L; Perez, F J; Remolina-Millán, A

    2013-01-01

    Aluminum-silicon coatings were deposited on stainless steel AISI 316 in the temperature range of 540 to 560°C by CVD-FBR. It was used a fluidized bed with 2.5% silicon and 7.5% aluminum powder and 90% inert (alumina). This bed was fluidized with Ar and as an activator a mixture of HCl/H2 in ratios of 1/10 to 1/16. Furthermore, the deposition time of the coatings was varied between 45 minutes to 1.5 hours, with a 50% active gas, neutral gases 50%. Thermodynamic simulation was conducted with the Thermocalc software to get the possible compositions and amount of material deposited for the chosen conditions. The coatings presented the follow compounds FeAl 2 Si, FeAl 2 and Fe 2 Al 5 . Aluminum-silicon coatings were heat treated to improve its mechanical properties and its behavior against oxidation for the inter diffusion of the alloying elements. The heat treatment causes the aluminum diffuse into the substrate and the iron diffuse into coating surface. This leads to the transformation of the above compounds in FeAl, Al 2 FeSi, Cr 3 Si, AlFeNi and AlCrFe

  6. Influence of the density of the microwave plasma in the nitridation of the AISI 4140 steel

    Chirino O, S.; Camps C, E.; Escobar A, L.; Mejia H, J.A.

    2004-01-01

    A source of microwaves plasma type ECR was used to modify those mechanical properties of the surface of steel pieces AISI 4140. The experiments were carried out in a range of pressure among 4 X 10 -4 and 7 X 10 -4 Torr using one mixture of gases 60/40 hydrogen / nitrogen and an incident power of the microwaves of 400 W. Previous to the treatment of the samples, the plasma was studied using one Langmuir probe to determine the temperature of the electrons and the density of the plasma, the species excited in the plasma were determined by means of Optical emission spectroscopy. All the samples were treated during 50 min in a regime of low temperature (- 250 C), and the surface hardness it was increased up of 100% of their initial value, with a depth of penetration of the nitrogen of 4.5 μ m. The biggest hardness and depth of penetration of the nitrogen were obtained when the biggest density in the plasma was used to carry out the experiments. (Author)

  7. Effect of surface integrity of hard turned AISI 52100 steel on fatigue performance

    Smith, Stephen; Melkote, Shreyes N.; Lara-Curzio, Edgar; Watkins, Thomas R.; Allard, Larry; Riester, Laura

    2007-01-01

    This paper addresses the relationship between surface integrity and fatigue life of hard turned AISI 52100 steel (60-62 HRC), with grinding as a benchmark. The impact of superfinishing on the fatigue performance of hard turned and ground surfaces is also discussed. Specifically, the surface integrity and fatigue life of the following five distinct surface conditions are examined: hard turned with continuous white layer, hard turned with no white layer, ground, and superfinished hard turned and ground specimens. Surface integrity of the specimens is characterized via surface topography measurement, metallography, residual stress measurements, transmission electron microscopy (TEM), and nano-indentation tests. High cycle tension-tension fatigue tests show that the presence of white layer does not adversely affect fatigue life and that, on average, the hard turned surface performs as well or better than the ground surface. The effect of superfinishing is to exaggerate these differences in performance. The results obtained from this study suggest that the effect of residual stress on fatigue life is more significant than the effect of white layer. For the hard turned surfaces, the fatigue life is found to be directly proportional to both the surface compressive residual stress and the maximum compressive residual stress. Possible explanations for the observed effects are discussed

  8. Surface modifications of AISI 420 stainless steel by low energy Yttrium ions

    Nassisi, Vincenzo; Delle Side, Domenico; Turco, Vito; Martina, Luigi

    2018-01-01

    In this work, we study surface modifications of AISI 420 stainless steel specimens in order to improve their surface properties. Oxidation resistance and surface micro-hardness were analyzed. Using an ion beam delivered by a Laser Ion Source (LIS) coupled to an electrostatic accelerator, we performed implantation of low energy yttrium ions on the samples. The ions experienced an acceleration passing through a gap whose ends had a potential difference of 60 kV. The gap was placed immediately before the samples surface. The LIS produced high ions fluxes per laser pulse, up to 3x1011 ions/cm2, resulting in a total implanted flux of 7x1015 ions/cm2. The samples were characterized before and after ion implantation using two analytical techniques. They were also thermally treated to investigate the oxide scale. The crystal phases were identified by an X-ray diffractometer, while the micro-hardness was assayed using the scratch test and a profilometer. The first analysis was applied to blank, implanted and thermally treated sample surface, while the latter was applied only to blank and implanted sample surfaces. We found a slight increase in the hardness values and an increase to oxygen resistance. The implantation technique we used has the advantages, with respect to conventional methods, to modify the samples at low temperature avoiding stray diffusion of ions inside the substrate bulk.

  9. Surface modifications of AISI 420 stainless steel by low energy Yttrium ions

    Nassisi Vincenzo

    2018-01-01

    Full Text Available In this work, we study surface modifications of AISI 420 stainless steel specimens in order to improve their surface properties. Oxidation resistance and surface micro-hardness were analyzed. Using an ion beam delivered by a Laser Ion Source (LIS coupled to an electrostatic accelerator, we performed implantation of low energy yttrium ions on the samples. The ions experienced an acceleration passing through a gap whose ends had a potential difference of 60 kV. The gap was placed immediately before the samples surface. The LIS produced high ions fluxes per laser pulse, up to 3x1011 ions/cm2, resulting in a total implanted flux of 7x1015 ions/cm2. The samples were characterized before and after ion implantation using two analytical techniques. They were also thermally treated to investigate the oxide scale. The crystal phases were identified by an X-ray diffractometer, while the micro-hardness was assayed using the scratch test and a profilometer. The first analysis was applied to blank, implanted and thermally treated sample surface, while the latter was applied only to blank and implanted sample surfaces. We found a slight increase in the hardness values and an increase to oxygen resistance. The implantation technique we used has the advantages, with respect to conventional methods, to modify the samples at low temperature avoiding stray diffusion of ions inside the substrate bulk.

  10. Rapid Tempering of Martensitic Stainless Steel AISI420: Microstructure, Mechanical and Corrosion Properties

    Abbasi-Khazaei, Bijan; Mollaahmadi, Akbar

    2017-04-01

    In this research, the effect of rapid tempering on the microstructure, mechanical properties and corrosion resistance of AISI 420 martensitic stainless steel has been investigated. At first, all test specimens were austenitized at 1050 °C for 1 h and tempered at 200 °C for 1 h. Then, the samples were rapidly reheated by a salt bath furnace in a temperature range from 300 to 1050 °C for 2 min and cooled in air. The tensile tests, impact, hardness and electrochemical corrosion were carried out on the reheated samples. Scanning electron microscopy was used to study the microstructure and fracture surface. To investigate carbides, transmission electron microscopy and also scanning electron microscopy were used. X-ray diffraction was used for determination of the retained austenite. The results showed that the minimum properties such as the tensile strength, impact energy, hardness and corrosion resistance were obtained at reheating temperature of 700 °C. Semi-continuous carbides in the grain boundaries were seen in this temperature. Secondary hardening phenomenon was occurred at reheating temperature of 500 °C.

  11. Low temperature tensile deformation and acoustic emission signal characteristics of AISI 304LN stainless steel

    Barat, K.; Bar, H.N. [Material Science and Technology Division, CSIR-National Metallurgical Laboratory, Jamshedpur 831007 (India); Mandal, D. [Material Processing and Technology Division, CSIR-National Metallurgical Laboratory, Jamshedpur 831007 (India); Roy, H., E-mail: himadri9504@gmail.com [NDT and Metallurgy Group, CSIR-Central Mechanical Engineering Research Institute, Durgapur 713209 (India); Sivaprasad, S.; Tarafder, S. [Material Science and Technology Division, CSIR-National Metallurgical Laboratory, Jamshedpur 831007 (India)

    2014-03-01

    This investigation examines low temperature tensile deformation behavior of AISI 304LN stainless steel along with synergistic analysis of acoustic emission signals. The tensile tests are done at a range of temperatures starting from 283 K till 223 K. The fracture surfaces of the broken specimens are investigated using scanning electron microscope. The amount of deformation induced martensite is measured using a feritscope. The obtained results reveal that with decrease in test temperature, both strength and ductility increase. The increase in strength and ductility with decreasing temperature is explained in terms of void morphologies and formation of deformation induced martensite. The rapid increment in strength and ductility at 223 K is associated with the burst of martensitic transformation at that temperature; which has been clarified from acoustic emission signals. An additional initiative has been taken to model the evolution of martensite formation from the observed cumulative emission counts using a non linear logarithmic functional form. The fitted curves from the recorded acoustic emission cumulative count data are found to be better correlated compared to earlier obtained results. However, at 223 K normal non-linear logarithmic fit is not found suitable due to presence of burst type signals at intervals, therefore; piecewise logarithmic function to model acoustic emission bursts is proposed.

  12. The Investigation of Strain-Induced Martensite Reverse Transformation in AISI 304 Austenitic Stainless Steel

    Cios, G.; Tokarski, T.; Żywczak, A.; Dziurka, R.; Stępień, M.; Gondek, Ł.; Marciszko, M.; Pawłowski, B.; Wieczerzak, K.; Bała, P.

    2017-10-01

    This paper presents a comprehensive study on the strain-induced martensitic transformation and reversion transformation of the strain-induced martensite in AISI 304 stainless steel using a number of complementary techniques such as dilatometry, calorimetry, magnetometry, and in-situ X-ray diffraction, coupled with high-resolution microstructural transmission Kikuchi diffraction analysis. Tensile deformation was applied at temperatures between room temperature and 213 K (-60 °C) in order to obtain a different volume fraction of strain-induced martensite (up to 70 pct). The volume fraction of the strain-induced martensite, measured by the magnetometric method, was correlated with the total elongation, hardness, and linear thermal expansion coefficient. The thermal expansion coefficient, as well as the hardness of the strain-induced martensitic phase was evaluated. The in-situ thermal treatment experiments showed unusual changes in the kinetics of the reverse transformation (α' → γ). The X-ray diffraction analysis revealed that the reverse transformation may be stress assisted—strains inherited from the martensitic transformation may increase its kinetics at the lower annealing temperature range. More importantly, the transmission Kikuchi diffraction measurements showed that the reverse transformation of the strain-induced martensite proceeds through a displacive, diffusionless mechanism, maintaining the Kurdjumov-Sachs crystallographic relationship between the martensite and the reverted austenite. This finding is in contradiction to the results reported by other researchers for a similar alloy composition.

  13. Reversed Microstructures and Tensile Properties after Various Cold Rolling Reductions in AISI 301LN Steel

    Antti Järvenpää

    2018-02-01

    Full Text Available Heavy cold rolling is generally required for efficient grain size refinement in the martensitic reversion process, which is, however, not desirable in practical processing. In the present work, the influence of cold rolling reductions of 32%, 45% and 63% on the microstructure evolution and mechanical properties of a metastable austenitic AISI 301LN type steel were investigated in detail adopting scanning electron microscopy with the electron backscatter diffraction method and mechanical testing. A completely austenitic microstructure and a partially reversed counterpart were created. It was found that the fraction of grains with a size of 3 µm or larger, called medium-sized grains, increased with decreasing the prior cold rolling reduction. These grains are formed mainly from the shear-reversed austenite, transformed from slightly-deformed martensite, by gradual evolution of subgrains to grains. However, in spite of significant amounts of medium-sized grains, the tensile properties after the 32% or 45% cold rolling reductions were practically equal to those after the 63% reduction. The austenite stability against the formation of deformation-induced martensite in subsequent straining was reduced by lowering the cold rolling reduction, due to the larger grain size of medium-sized grains and the shift of their orientation towards {211} .

  14. Machining tools in AISI M2 high-speed steel obtained by spray forming process

    Jesus, Edilson Rosa Barbosa de.

    2004-01-01

    The aim of the present work was the obtention of AISI M2 high-speed steel by spray forming technique and the material evaluation when used as machining tool. The obtained material was hot rolled at 50% and 72% reduction ratios, and from which it was manufactured inserts for machining tests. The performance of inserts made of the spray formed material was compared to inserts obtained from conventional and powder metallurgy (MP) processed materials. The spray formed material was chemical, physical, mechanical and microstructural characterised. For further characterisation, the materials were submitted to machining tests for performance evaluation under real work condition. The results of material characterisation highlight the potential of the spray forming technique, in the obtention of materials with good characteristics and properties. Under the current processing, hot rolling and heat treatments condition, the analysis of the results of the machining tests revealed a very similar behaviour among the tested materials. Proceeding a criterious analysis of the machining results tests, it was verified that the performance presented by the powder metallurgy material (MP) was slight superior, followed by conventional obtained material (MConv), which presented a insignificant advantage over the spray formed and hot rolled (72% reduction ratio) material. The worst result was encountered for the spray forming and hot rolled (50% reduction ratio) material that presented the highest wear values. (author)

  15. Biaxial fatigue tests and crack paths for AISI 304L stainless steel

    V. Chaves

    2014-10-01

    Full Text Available AISI 304L stainless steel specimens have been tested in fatigue. The tests were axial, torsional and in-phase biaxial, all of them under load control and R=-1. The S-N curves were built following the ASTM E739 standard and the method of maximum likelihood proposed by Bettinelli. The fatigue limits of the biaxial tests were represented in axes σ-τ. The elliptical quadrant, appropriate for ductile materials, and the elliptical arc, appropriate for fragile materials, were included in the graph. The experimental values were better fitted with an elliptical quadrant, despite the ratio between the pure torsion and tension fatigue limits, τFL/σFL, is 0.91, close to 1, which is a typical value for fragile materials. The crack direction along the surface has been analyzed by using a microscope, with especial attention to the crack initiation zones. The crack direction during the Stage I has been compared with theoretical models.

  16. Evaluation of AISI 4140 Steel Repair Without Post-Weld Heat Treatment

    Silva, Cleiton C.; de Albuquerque, Victor H. C.; Moura, Cícero R. O.; Aguiar, Willys M.; Farias, Jesualdo P.

    2009-04-01

    The present work evaluates the two-layer technique on the heat affected zone (HAZ) of AISI 4140 steel welded with different heat input levels between the first and second layer. The weld heat input levels selected by the Higuchi test were 5/5, 5/10, and 15/5 kJ/cm. The evaluation of the refining and/or tempering of the coarsened grain HAZ of the first layer was carried out using metallographic tests, microhardness measurements, and the Charpy-V impact test. The tempering of the first layer was only reached when the weld heat input ratio was 5/5 kJ/cm. The results of the Charpy-V impact test showed that the two-layer technique was efficient, from the point of view of toughness, since the toughness values reached were greater than the base metal for all weld heat input ratios applied. The results obtained indicate that the best performance of the two-layer deposition technique was for the weld heat input ratio 5/5 kJ/cm employing low heat input.

  17. Investigations on Surface Milling of Hardened AISI 4140 Steel with Pulse Jet MQL Applicator

    Bashir, Mahmood Al; Mia, Mozammel; Dhar, Nikhil Ranjan

    2018-06-01

    In this article, an experimental investigation was performed in milling hardened AISI 4140 steel of hardness 40 HRC. The machining was performed in both dry and minimal quantity lubricant (MQL) conditions, as part of neat machining, to make a strong comparison of the undertaken machining environments. The MQL was impinged int the form of pulse jet, by using the specially developed pulse-jet-attachment, to ensure that the cutting fluid can be applied in different timed pulses and quantities at critical zones. The tool wear, cutting force and surface roughness were taken as the quality responses while cutting speed, table feed rate and flow rate of the pulse were considered as influential factors. The depth of cut was kept constant at 1.50 mm because of its less significant effects and the straight oil was adopted as cutting fluid in pulse-jet-MQL. The effects of different factors, on the quality responses, are analyzed using ANOVA. It is observed that MQL applicator system exhibits overall better performance when compared to dry milling by reducing surface roughness, cutting force and prolonging tool life but a flow rate of 150 ml/h has tremendous effects on the responses. This investigation and afterward results are expected to aid the industrial practitioner and researcher to adopt the pulse-MQL in high speed milling to prolong tool life, reduce tool wear, diminish cutting force generation and promote better surface finish.

  18. Electropolishing of AISI-304 stainless steel using an oxidizing solution originally used for electrochemical coloration

    Andrade, Leonardo S.; Xavier, Sandro C.; Rocha-Filho, Romeu C.; Bocchi, Nerilso; Biaggio, Sonia R.

    2005-01-01

    Chemical polishing or electropolishing, instead of mechanical polishing, are recommended for the attainment of metallic surface polishes without the introduction of contaminants or tensions in the surface layers of the metal. The fundamental difference between the chemical and electrochemical polishing processes is that in the latter anodic currents/potentials are used to help in the dissolution and passivation of the metal. In this paper, the use of an oxidizing electrolytic solution (2.5 mol L -1 CrO 3 + 5.0 mol L -1 H 2 SO 4 ) originally employed in electrochemical coloration processes is reported for the electropolishing of AISI-314 stainless steel. Parameters involved in this electropolishing process, such as temperature, current density and time, were optimized so as to attain the best possible results evaluated by the obtained surface brightness measured by reflectance spectra. Surface analyses by scanning electron microscopy allowed a clear correlation between obtained brightness and surface smoothing. The best conditions obtained for the electropolishing process are: temperature of 45 deg. C, electrolysis time of 10 min and current density of around 25 A dm -2 . It should be pointed out that an electropolishing process signature (periodic oscillations of the cell potential) was established; this may be an important tool for optimizing and monitoring electropolishing processes

  19. Nitriding the influence of plasma in resistance to wear micro abrasive tool steel AISI D2

    Gobbi, Vagner Joao; Gobb, Silvio Jose; Silva, Cosme Roberto Moreira da

    2010-01-01

    This work studies the influence of time of treatment in the formation of nitride layer of AISI D2 tool steel and the resistance to micro-abrasive wear from the technique of nitriding in plasma. The samples were nitrides at 400 ° C with a pressure of 4.5 mbar (450 Pa) and using a gas mixture of 80% vol.H2 and 20% vol.N2. The times of treatment were: 30, 60, 120, 180 and 360 minutes. The properties of the layers in the samples obtained nitrides were assessed by surface microhardness, profiles of microhardness, metallography analysis, X-ray diffraction and test for resistance to micro-abrasive wear. The best results for nitriding to 400 deg C, was obtained with the time of treatment of 360 minutes. In this case the increase in surface hardness was 94.6% and resistance to micro-abrasive wear of 15%. This increase in hardness may be associated with high concentration of nitrogen in the crystalline network of iron-α and additional training of nitrides. Low temperature of nitriding reduces between grain fragility to reduce the likelihood of precipitation of nitrides in a continuous manner in the austenite grain boundaries and the absence of previous ε'+ γ phases. (author)

  20. Propagation of crevices in stainless steel AISI304L in conditions of hydrogen chemistry (HWC)

    Diaz S, A.; Fuentes C, P.; Merino C, F.; Castano M, V.

    2006-01-01

    Crevice growth velocities in samples of AISI 304L stainless steel thermally welded and sensitized were obtained by the Rising displacement method or of growing displacement. It was used a recirculation circuit in where the operation conditions of a BWR type reactor were simulated (temperature of 288 C and a pressure of 8 MPa) with the chemistry modified by the addition of hydrogen with and without the addition of impurities of a powerful oxidizer like the Cu ++ ion. CT pre cracked specimens were used and each rehearsal stayed to one constant displacement velocity of 1 x 10 -9 m/s (3.6 μm/hr), making a continuous pursuit of the advance of the crack by the electric potential drop technique. To the end of the rehearsal it was carried out the fractographic analysis of the propagation surfaces. The values of the growth velocities obtained by this methodology went similar to the opposing ones under normal conditions of operation; while the fractographic analysis show the cracks propagation in trans and intergranular ways, evidencing the complexity of the regulator mechanisms of the one IGSCC even under controlled ambient conditions or with mitigation methodologies like the alternative hydrogen chemistry. (Author)

  1. Crack propagation in stainless steel AISI 304L in Hydrogen Chemistry conditions (HWC)

    Diaz S, A.; Fuentes C, P.; Merino C, F.; Castano M, V.

    2006-01-01

    Velocities of crack growth in samples type CT pre cracking of stainless steel AISI 304l solder and sensitized thermally its were obtained by the Rising Displacement method or of growing displacement. It was used a recirculation circuit that simulates the operation conditions of a BWR type reactor (temperature of 280 C and a pressure of 8 MPa) with the chemistry modified by the addition of hydrogen with and without the addition of impurities of a powerful oxidizer like the Cu + ion. In each essay stayed a displacement velocity was constant of 1x10 -9 m/s, making a continuous pursuit of the advance of the crack by the electric potential drop technique. Contrary to the idea of mitigation of the crack propagation velocity by effect of the addition of the hydrogen in the system, the values of the growth velocities obtained by this methodology went similar to the opposing ones under normal operation conditions. To the finish of the rehearsal one carries out the fractographic analysis of the propagation surfaces, which showed cracks growth in trans and intergranular way, evidencing the complexity of the regulator mechanisms of the IGSCC like in mitigation conditions as the alternative Hydrogen Chemistry. (Author)

  2. Duplex surface treatment of AISI 1045 steel via plasma nitriding of chromized layer

    Hakami, F.; Sohi, M. Heydarzadeh; Ghani, J. Rasizadeh

    2011-01-01

    In this work AISI 1045 steel were duplex treated via plasma nitriding of chromized layer. Samples were pack chromized by using a powder mixture consisting of ferrochromium, ammonium chloride and alumina at 1273 K for 5 h. The samples were then plasma-nitrided for 5 h at 803 K and 823 K, in a gas mixture of 75%N 2 + 25%H 2 . The treated specimens were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD) analysis and Vickers micro-hardness test. The thickness of chromized layer before nitriding was about 8 μm and it was increased after plasma nitriding. According to XRD analysis, the chromized layer was composed of chromium and iron carbides. Plasma nitriding of chromized layer resulted in the formation of chromium and iron nitrides and carbides. The hardness of the duplex layers was significantly higher than the hardness of the base material or chromized layer. The main cause of the large improvement in surface hardness was due to the formation of Cr x N and Fe x N phases in the duplex treated layers. Increasing of nitriding temperature from 803 to 823 K enhanced the formation of CrN in the duplex treated layer and increased the thickness of the nitrided layer.

  3. Welding of AA1050 aluminum with AISI 304 stainless steel by rotary friction welding process

    Chen Ying An

    2010-09-01

    Full Text Available The purpose of this work was to assess the development of solid state joints of dissimilar material AA1050 aluminum and AISI 304 stainless steel, which can be used in pipes of tanks of liquid propellants and other components of the Satellite Launch Vehicle. The joints were obtained by rotary friction welding process (RFW, which combines the heat generated from friction between two surfaces and plastic deformation. Tests were conducted with different welding process parameters. The results were analyzed by means of tensile tests, Vickers microhardness, metallographic tests and SEM-EDX. The strength of the joints varied with increasing friction time and the use of different pressure values. Joints were obtained with superior mechanical properties of the AA1050 aluminum, with fracture occurring in the aluminum away from the bonding interface. The analysis by EDX at the interface of the junction showed that interdiffusion occurs between the main chemical components of the materials involved. The RFW proves to be a great method for obtaining joints between dissimilar materials, which is not possible by fusion welding processes.

  4. Influence of prior deformation on the sensitization of AISI Type 316LN stainless steel

    Parvathavarthini, N. (Metallurgy Div., Indira Gandhi Centre for Atomic Research, Tamilnadu (India)); Dayal, R.K. (Metallurgy Div., Indira Gandhi Centre for Atomic Research, Tamilnadu (India)); Gnanamoorthy, J.B. (Metallurgy Div., Indira Gandhi Centre for Atomic Research, Tamilnadu (India))

    1994-02-01

    The sensitization behaviour of a nuclear grade AISI 316LN stainless steel (SS) was studied for various cold-work levels ranging from 0% (mill-annealed) to 25% reduction in thickness. ASTM standard A262 Practices A and E were adopted to detect the susceptibility to intergranular corrosion. The results obtained in these tests were used to construct time-temperature-sensitization (TTS) diagrams. Using these data, the critical linear cooling rate was calculated, above which there is no risk of sensitization. In order to predict the sensitization behaviour during practical cooling conditions, Continuous-cooling-sensitization (CCS) diagrams were established utilising the TTS diagrams by a mathematical method. The influences of prior deformation and nitrogen in the alloy on the sensitization kinetics are discussed. It was found that nitrogen addition retards the sensitization kinetics and that t[sub min] (minimum time required for sensitization at nose temperature) increases by two orders of magnitude in Type 316LN SS compared to that of Type 316 SS at the different prior deformation levels. Cold-working up to 15% accelerates the onset of carbide precipitation and on further cold working there is not much difference in the kinetics. Desensitization is faster in highly cold-worked material, especially at high temperatures. (orig.)

  5. Process Evaluation of AISI 4340 Steel Manufactured by Laser Powder Bed Fusion

    Jelis, Elias; Hespos, Michael R.; Ravindra, Nuggehalli M.

    2018-01-01

    Laser powder bed fusion (L-PBF) involves the consolidation of metal powder, layer by layer, through laser melting and solidification. In this study, process parameters are optimized for AISI 4340 steel to produce dense and homogeneous structures. The optimized process parameters produce mechanical properties at the center of the build plate that are comparable to wrought in the vertical and horizontal orientations after heat treatment and machining. Four subsequent builds are filled with specimens to evaluate the mechanical behavior as a function of location and orientation. Variations in the mechanical properties are likely due to recoater blade interactions with the powder and uneven gas flow. The results obtained in this study are analyzed to assess the reliability and reproducibility of the process. A different build evaluates the performance of near-net-shaped tensile specimens angled 35°-90° from the build plate surface (horizontal). Ductility measurements and surface roughness vary significantly as a function of the build angle. In the stress-relieved and as-built conditions, the mechanical behavior of vertically oriented specimens exhibits somewhat lower and more variable ductility than horizontally oriented specimens. Therefore, several process variables affect the mechanical properties of parts produced by the L-PBF process.

  6. Study of microcracks morphology produced by Vickers indentation on AISI 1045 borided steels

    Campos, I.; Ramirez, G.; VillaVelazquez, C.; Figueroa, U.; Rodriguez, G.

    2008-01-01

    In this work, we analyzed the roughness morphology of indentation microcracks produced by the Vickers microindentation in the iron boride Fe 2 B. Using the paste boriding process, the boride layers were formed at the surface of AISI 1045 steels. The diffusion processes were carried out with 5 mm of boron paste thickness over the substrate surface at three different temperatures (1193, 1223 and 1273 K) with two different time exposures. The indentations in each Fe 2 B layer were made using a constant load of 200 g at four different distances from the surface. The fracture behavior of the Fe 2 B borided phase is found to be brittle in nature. The profiles of microcracks formed at the corners of the indentations were obtained using the scanning electronic microscopy and were analyzed within the framework of fractal geometry. We found that all indentation microcracks display a self-affine invariance characterized by the same roughness (Hurst) exponent H = 0.8 ± 0.1. The effect of the self-affine roughness of indentation microcracks on the measured fracture toughness is discussed within the framework of the mechanics of self-affine cracks. It is pointed out that the arrest of indentation microcracks is controlled by the fractal fracture toughness, which for the Fe 2 B borided phase is found to be K fc = 0.42 ± 0.02 MPa m 0.75 at all distances from the surface

  7. Softening mechanisms of the AISI 410 martensitic stainless steel under hot torsion simulation

    Oliveira, Thiago Santana de; Silva, Eden Santos; Rodrigues, Samuel Filgueiras; Nascimento, Carmem Celia Francisco; Leal, Valdemar Silva; Reis, Gedeon Silva, E-mail: samuel.filgueiras@ifma.edu.br [Instituto Federal do Maranhao (PPGEM/IFMA), Sao Luis, MA (Brazil)

    2017-03-15

    This study investigated the softening mechanisms of the AISI 410 martensitic stainless steel during torsion simulation under isothermal continuous in the temperature range of 900 to 1150 °C and strain rates of 0.1 to 5.0s{sup -1}. In the first part of the curves, before the peak, the results show that the critical (ε-c) and peak (ε-p) strains are elevated for higher strain rate and lower temperatures contributing for higher strain hardening rate (h). Moreover, this indicated that dynamic recrystallization (DRX) and dynamic recovery (DRV) are not effective in this region. After the peak, the reductions in stresses are associated to the different DRX/DRV competitions. For lower temperatures and higher strain rates there is a delay in the DRX while the DRV is acting predominantly (with low Avrami exponent (n) and high t{sub 0.5}). The steady state was reached after large strains showing DRX grains, formation of retained austenite and the presence of chromium carbide (Cr{sub 23}C{sub 6}) and ferrite δ at the martensitic grain boundaries. These contribute for impairing the toughness and ductility on the material. The constitutive equations at the peak strain indicated changes in the deformation mechanism, with variable strain rate sensitivity (m), which affected the final microstructure. (author)

  8. Treatment of nitridation by microwave post discharge plasma in an AISI 4140 steel; Tratamiento de nitruracion por plasma post-descarga micro-ondas en un acero AISI 4140

    Medina F, A. [Instituto Tecnologico de Morelia, Morelia e Instituto Nacional de Investigaciones Nucleares, A.P. 18-1027, 11801 Mexico D.F. (Mexico); Rodriguez L, V.; Zamora R, L. [ININ, Mexico D.F. (Mexico); Oseguera P, J

    1998-07-01

    The objective of this work is to determine through X-ray diffraction, microhardness measurement and scanning electron microscopy those main operation parameters of the microwave post discharge treatment (temperature of treatment, gas mixture and permanence time) nitriding an AISI 4140 steel and to characterize the compact layer of nitrides formed during the treatment. (Author)

  9. Surface Texturing-Plasma Nitriding Duplex Treatment for Improving Tribological Performance of AISI 316 Stainless Steel

    Naiming Lin

    2016-10-01

    Full Text Available Surface texturing-plasma nitriding duplex treatment was conducted on AISI 316 stainless steel to improve its tribological performance. Tribological behaviors of ground 316 substrates, plasma-nitrided 316 (PN-316, surface-textured 316 (ST-316, and duplex-treated 316 (DT-316 in air and under grease lubrication were investigated using a pin-on-disc rotary tribometer against counterparts of high carbon chromium bearing steel GCr15 and silicon nitride Si3N4 balls. The variations in friction coefficient, mass loss, and worn trace morphology of the tested samples were systemically investigated and analyzed. The results showed that a textured surface was formed on 316 after electrochemical processing in a 15 wt % NaCl solution. Grooves and dimples were found on the textured surface. As plasma nitriding was conducted on a 316 substrate and ST-316, continuous and uniform nitriding layers were successfully fabricated on the surfaces of the 316 substrate and ST-316. Both of the obtained nitriding layers presented thickness values of more than 30 μm. The nitriding layers were composed of iron nitrides and chromium nitride. The 316 substrate and ST-316 received improved surface hardness after plasma nitriding. When the tribological tests were carried out under dry sliding and grease lubrication conditions, the tested samples showed different tribological behaviors. As expected, the DT-316 samples revealed the most promising tribological properties, reflected by the lowest mass loss and worn morphologies. The DT-316 received the slightest damage, and its excellent tribological performance was attributed to the following aspects: firstly, the nitriding layer had high surface hardness; secondly, the surface texture was able to capture wear debris, store up grease, and then provide continuous lubrication.

  10. Application of the EPR technique in welded couplings in 08X18H10T (AISI 321) stainless steel

    Fuentes, D.A.; Menendez, C.M.; Dominguez, H.; Sendoya, F.

    1993-01-01

    Stainless steel samples, one AISI 304 and the other 08X18H10T of Soviet origin (equivalent to AISI 320) were welded for the TIG method, submitted to a thermal treatment in order to its sensitization against the intergranular corrosion, then the samples were submitted to the EPR technique in order to establish the sensitization degree which is an indicative of susceptibility to intergranular corrosion. The result were corroborated by two different methodologies, the ASTM A262 standard and the soviet standard GOST 6032-89. The state of the tested surface was analyzed using optical microscopy in order to quantify the number of pricking since its presence disturbs the normalized charge, Pa. (Author)

  11. CHARACTERIZATION OF NEW TOOL STEEL FOR ALUMINUM EXTRUSION DIES

    José Britti Bacalhau; Fernanda Moreno Rodrigues; Rafael Agnelli Mesquita

    2014-01-01

    Aluminum extrusion dies are an important segment of application on industrial tools steels, which are manufactured in steels based on AISI H13 steel. The main properties of steels applied to extrusion dies are: wear resistance, impact resistance and tempering resistance. The present work discusses the characteristics of a newly developed hot work steel to be used on aluminum extrusion dies. The effects of Cr and Mo contents with respect to tempering resistance and the Al addition ...

  12. Comparative study of AISI M3:2 high speed steel produced through different techniques of manufacturing

    Araujo Filho, Oscar Olimpio de

    2006-01-01

    In this work AISI M3:2 high speed steels obtained through different techniques of manufacturing, submitted to the same heat treatment procedure were evaluated by measuring their mechanical properties of transverse rupture strength and hardness. Sinter 23 obtained by hot isostatic pressing (HIP), VWM3C obtained by the conventional route and a M3:2 high speed steel obtained by cold compaction of water atomized powders and vacuum sintered with and without the addition of a small quantity of carbon were evaluated after the same heat treatment procedure. The vacuum sintered M3:2 high speed steel can be an alternative to the more expensive high speed steel produced by hot isostatic pressing and with similar properties presented by the conventional one. The characterization of the vacuum sintered M3:2 high speed steel was performed by measuring the densities of the green compacts and after the sintering cycle. The sintering produced an acceptable microstructure and densities near to the theoretical. The transverse rupture strength was evaluated by means of three point bending tests and the hardness by means of Rockwell C and Vickers tests. The technique of scanning electronic microscopy (SEM) was used to evaluate the microstructure and to establish a relation with the property of transverse rupture strength. The structure was determined by means of X-ray diffraction (XRD) patterns and the retained austenite was detected to all the conditions of heat treatment. The main contribution of this work is to establish a relation between the microstructure and the mechanical property of transverse rupture strength and to evaluate the AISI M3:2 vacuum sintered high speed steel as an alternative to the similar commercial high speed steels. (author)

  13. High temperature chlorosilane corrosion of iron and AISI 316L stainless steel

    Aller, Joshua Loren

    Chlorosilane gas streams are used at high temperatures (>500°C) throughout the semiconductor, polycrystalline silicon, and fumed silica industries, primarily as a way to refine, deposit, and produce silicon and silicon containing materials. The presence of both chlorine and silicon in chlorosilane species creates unique corrosion environments due to the ability of many metals to form both metal-chlorides and metal-silicides, and it is further complicated by the fact that many metal-chlorides are volatile at high-temperatures while metal-silicides are generally stable. To withstand the uniquely corrosive environments, expensive alloys are often utilized, which increases the cost of final products. This work focuses on the corrosion behavior of iron, the primary component of low-cost alloys, and AISI 316L, a common low-cost stainless steel, in environments representative of industrial processes. The experiments were conducted using a customized high temperature chlorosilane corrosion system that exposed samples to an atmospheric pressure, high temperature, chlorosilane environment with variable input amounts of hydrogen, silicon tetrachloride, and hydrogen chloride plus the option of embedding samples in silicon during the exposure. Pre and post exposure sample analysis including scanning electron microscopy, x-ray diffraction, energy dispersive x-ray spectroscopy, and gravimetric analysis showed the surface corrosion products varied depending on the time, temperature, and environment that the samples were exposed to. Most commonly, a volatile chloride product formed first, followed by a stratified metal silicide layer. The chlorine and silicon activities in the corrosion environment were changed independently and were found to significantly alter the corrosion behavior; a phenomenon supported by computational thermodynamic equilibrium simulations. It was found that in comparable environments, the stainless steel corroded significantly less than the pure iron. This

  14. Effect of component's geometry on the plasma nitriding behavior of AISI 4340 steel

    Asadi, Z. Soltani; Mahboubi, F.

    2012-01-01

    Highlights: → The thickness of the compound layer increases with increasing in temperature and groove width. → Surface layer at the remote regions from the edge is thinner than that of closer regions. → The hardness and the case depth of the nitrided layer increase with increasing the width of the groove. → Intensity of ε phase increases with increasing the width of the groove in both methods. → The ASPN specimens are covered by hexagonal particles and for the CPN by cauliflower shape nitrides. -- Abstract: The main aim of this work was to investigate the effect of the sample geometry on properties of the conventional plasma nitrided (CPN) and active screen plasma nitrided (ASPN) steel. Sample assemblies consisting of rectangular grooved steel blocks with different groove dimensions of 2, 4, 6, 8 and 10 (W) x 40 (H) x 20 (L) mm 3 and AISI 4340 steel plates (substrates) with dimensions of 10 x 40 x 60 mm 3 , to serve as groove cover, were prepared. The sample assemblies were conventional and active screen plasma nitrided under the gas mixture of 75%N 2 + 25%H 2 , at temperatures of 500 o C and 540 o C, pressure of 4 torr, for 5 h. Properties of the nitrided substrates were investigated by evaluating compound layer thickness, case depth, phase composition and hardness profile. Results of the experiments showed that the thickness of the compound layer, hardness and nitrided case depth increased with increasing the width of the groove for both methods. Also, in each sample, nitrogen atoms penetrated more deeply in the regions of the groove closer to the edge. Hallow cathode effect occurred at the sample with 2 mm width groove, in the CPN method, leading to the overheating of the sample. In ASPN, the hardness and the nitrided case depth are lower in comparison with CPN. The surface morphology of the CPN treated samples consists of cauliflower shape surface nitrides while the surface of the AS plasma nitrided samples are covered by the hexagonal particles with

  15. Study of corrosion resistance of AISI 444 ferritic stainless steel for application as a biomaterial; Estudo da resistencia a corrosao do aco inoxidavel ferritico AISI 444 para aplicacao como biomaterial

    Marques, Rogerio Albuquerque

    2014-09-01

    Ferritic stainless steels are ferromagnetic materials. This property does not allow their use in orthopedic prosthesis. Nevertheless, in some specific applications, this characteristic is very useful, such as, for fixing dental and facial prostheses by using magnetic attachments. In this study, the corrosion resistance and cytotoxicity of the AISI 444 ferritic stainless steel, with low nickel content, extra-low interstitial levels (C and N) and Ti and Nb stabilizers, were investigated for magnetic dental attachments application. The ISO 5832-1 (ASTM F-139) austenitic stainless steel and a commercial universal keeper for dental attachment (Neo-magnet System) were evaluated for comparison reasons. The first stainless steel is the most used metallic material for prostheses, and the second one, is a ferromagnetic keeper for dental prostheses (NeoM). In vitro cytotoxicity analysis was performed by the red neutral incorporation method. The results showed that the AISI 444 stainless steel is non cytotoxic. The corrosion resistance was studied by anodic polarization methods and electrochemical impedance spectroscopy (EIS), in a saline phosphate buffered solution (PBS) at 37 °C. The electronic properties of the passive film formed on AISI 444 SS were evaluated by the Mott-Schottky approach. All tested materials showed passivity in the PBS medium and the passive oxide film presented a duplex nature. The highest susceptibility to pitting corrosion was associated to the NeoM SS. This steel was also associated to the highest dopant concentration. The comparatively low levels of chromium (nearly 12.5%) and molybdenum (0.3%) of NeoM relatively to the other studied stainless steels are the probable cause of its lower corrosion resistance. The NeoM chemical composition does not match that of the SUS444 standards. The AISI 444 SS pitting resistance was equivalent to the ISO 5832-1 pointing out that it is a potential candidate for replacement of commercial ferromagnetic alloys used

  16. Characteristics and Modification of Non-metallic Inclusions in Titanium-Stabilized AISI 409 Ferritic Stainless Steel

    Kruger, Dirk; Garbers-Craig, Andrie

    2017-06-01

    This study describes an investigation into the improvement of castability, final surface quality and formability of titanium-stabilized AISI 409 ferritic stainless steel on an industrial scale. Non-metallic inclusions found in this industrially produced stainless steel were first characterized using SEM-EDS analyses through the INCA-Steel software platform. Inclusions were found to consist of a MgO·Al2O3 spinel core, which acted as heterogeneous nucleation site for titanium solubility products. Plant-scale experiments were conducted to either prevent the formation of spinel, or to modify it by calcium treatment. Modification to spherical dual-phase spinel-liquid matrix inclusions was achieved with calcium addition, which eliminated submerged entry nozzle clogging for this grade. Complete modification to homogeneous liquid calcium aluminates was achieved at high levels of dissolved aluminum. A mechanism was suggested to explain the extent of modification achieved.

  17. Joining of hybrid AA6063-6SiCp-3Grp composite and AISI 1030 steel by friction welding

    N. Rajesh Jesudoss Hynes

    2017-10-01

    Full Text Available Joining of metals and aluminium hybrid metal matrix composites has significant applications in aviation, ship building and automotive industries. In the present work, investigation is carried out on Friction Welding of AISI 1030 steel and hybrid AA6063-6SiCp-3Grpcomposite, that are difficult to weld by fusion welding technique. Silicon carbide and graphite particle reinforced AA6063 matrix hybrid composite was developed successfully using stir casting method and the joining feasibility of AISI1030 steel with AA6063-6SiCp-3Grp hybrid composite was tried out by friction stud welding technique. During friction stage of welding process, the particulates (SiC & Graphite used for reinforcement, tend to increase the viscosity and lead to improper mixing of matrix and reinforcement. This eventually results in lower strength in dissimilar joints. To overcome this difficulty AA1100 interlayer is used while joining hybrid composite to AISI 1030 steel. Experimentation was carried out using Taguchi based design of experiments (DOE technique. Multiple regression methods were applied to understand the relationship between process parameters of the friction stud welding process. Micro structural examination reveals three separate zones namely fully plasticized zone, partially deformed zone and unaffected base material zone. Ultra fine dynamically recrystallized grains of about 341 nm were observed at the fully plasticized zone. EDX analysis confirms the presence of intermetallic compound Fe2Al5 at the joint interface. According to the experimental analysis using DOE, rotational speed and interlayer sheet thickness contribute about 39% and 36% respectively in determining the impact strength of the welded joints. It is found that joining with 0.5 mm interlayer sheet provides efficient joints. Developed regression model could be used to predict the axial shortening distance and impact strength of the welded joint with reasonable accuracy.

  18. Comparison of Austenite Decomposition Models During Finite Element Simulation of Water Quenching and Air Cooling of AISI 4140 Steel

    Babu, K.; Prasanna Kumar, T. S.

    2014-08-01

    An indigenous, non-linear, and coupled finite element (FE) program has been developed to predict the temperature field and phase evolution during heat treatment of steels. The diffusional transformations during continuous cooling of steels were modeled using Johnson-Mehl-Avrami-Komogorov equation, and the non-diffusion transformation was modeled using Koistinen-Marburger equation. Cylindrical quench probes made of AISI 4140 steel of 20-mm diameter and 50-mm long were heated to 1123 K (850 °C), quenched in water, and cooled in air. The temperature history during continuous cooling was recorded at the selected interior locations of the quench probes. The probes were then sectioned at the mid plane and resultant microstructures were observed. The process of water quenching and air cooling of AISI 4140 steel probes was simulated with the heat flux boundary condition in the FE program. The heat flux for air cooling process was calculated through the inverse heat conduction method using the cooling curve measured during air cooling of a stainless steel 304L probe as an input. The heat flux for the water quenching process was calculated from a surface heat flux model proposed for quenching simulations. The isothermal transformation start and finish times of different phases were taken from the published TTT data and were also calculated using Kirkaldy model and Li model and used in the FE program. The simulated cooling curves and phases using the published TTT data had a good agreement with the experimentally measured values. The computation results revealed that the use of published TTT data was more reliable in predicting the phase transformation during heat treatment of low alloy steels than the use of the Kirkaldy or Li model.

  19. Tribological properties of CrN coatings deposited by nitro-chromizing treatment on AISI D2 steel

    Durmaz, M., E-mail: mdurmaz@sakarya.edu.tr; Abakay, E.; Sen, U.; Sen, S. [Department of Metallurgical and Materials Engineering, Engineering Faculty, Sakarya University, Esentepe Campus, 54187 Sakarya (Turkey); Kilinc, B. [Department of Metallurgical and Materials Engineering, Institute of Arts and Sciences, Sakarya University, Esentepe Campus, 54187 Sakarya (Turkey)

    2015-03-30

    In this work, the wear test of uncoated and chromium nitride coated AISI D2 cold work tool steel against alumina ball realized at 0.1 m/s sliding speeds and under the loads of 2.5N, 5N and 10N. Steel samples were nitrided at 575°C for 8 h in the first step of the coating process, and then chromium nitride coating was performed thermo-reactive deposition technique (TRD) in a powder mixture consisting of ferro-chromium, ammonium chloride and alumina at 1000°C for 2 h. Nitro-chromized samples were characterized by X-Ray diffraction analysis (XRD), scanning electron microscopy (SEM), micro-hardness and ball on disk wear tests. The coating layer formed on the AISI D2 steel was compact and homogeneous. X-ray studies showed that the phase formed in the coated layer is Cr{sub 2}N. The depth of the layer was 8.15 µm. The average hardness of the layer was 2160±15 HV{sub 0.025}. For uncoated and chromium nitride materials, wear rate increased with increasing load. The results of friction coefficient and wear rate of the tested materials showed that the CrN coating presents the lowest results.

  20. Tribological properties of CrN coatings deposited by nitro-chromizing treatment on AISI D2 steel

    Durmaz, M.; Abakay, E.; Sen, U.; Sen, S.; Kilinc, B.

    2015-01-01

    In this work, the wear test of uncoated and chromium nitride coated AISI D2 cold work tool steel against alumina ball realized at 0.1 m/s sliding speeds and under the loads of 2.5N, 5N and 10N. Steel samples were nitrided at 575°C for 8 h in the first step of the coating process, and then chromium nitride coating was performed thermo-reactive deposition technique (TRD) in a powder mixture consisting of ferro-chromium, ammonium chloride and alumina at 1000°C for 2 h. Nitro-chromized samples were characterized by X-Ray diffraction analysis (XRD), scanning electron microscopy (SEM), micro-hardness and ball on disk wear tests. The coating layer formed on the AISI D2 steel was compact and homogeneous. X-ray studies showed that the phase formed in the coated layer is Cr 2 N. The depth of the layer was 8.15 µm. The average hardness of the layer was 2160±15 HV 0.025 . For uncoated and chromium nitride materials, wear rate increased with increasing load. The results of friction coefficient and wear rate of the tested materials showed that the CrN coating presents the lowest results

  1. Tribological properties of CrN coatings deposited by nitro-chromizing treatment on AISI D2 steel

    Durmaz, M.; Kilinc, B.; Abakay, E.; Sen, U.; Sen, S.

    2015-03-01

    In this work, the wear test of uncoated and chromium nitride coated AISI D2 cold work tool steel against alumina ball realized at 0.1 m/s sliding speeds and under the loads of 2.5N, 5N and 10N. Steel samples were nitrided at 575°C for 8 h in the first step of the coating process, and then chromium nitride coating was performed thermo-reactive deposition technique (TRD) in a powder mixture consisting of ferro-chromium, ammonium chloride and alumina at 1000°C for 2 h. Nitro-chromized samples were characterized by X-Ray diffraction analysis (XRD), scanning electron microscopy (SEM), micro-hardness and ball on disk wear tests. The coating layer formed on the AISI D2 steel was compact and homogeneous. X-ray studies showed that the phase formed in the coated layer is Cr2N. The depth of the layer was 8.15 µm. The average hardness of the layer was 2160±15 HV0.025. For uncoated and chromium nitride materials, wear rate increased with increasing load. The results of friction coefficient and wear rate of the tested materials showed that the CrN coating presents the lowest results.

  2. Study on Surface Integrity of AISI 1045 Carbon Steel when machined by Carbide Cutting Tool under wet conditions

    Tamin N. Fauzi

    2017-01-01

    Full Text Available This paper presents the evaluation of surface roughness and roughness profiles when machining carbon steel under wet conditions with low and high cutting speeds. The workpiece materials and cutting tools selected in this research were AISI 1045 carbon steel and canela carbide inserts graded PM25, respectively. The cutting tools undergo machining tests by CNC turning operations and their performances were evaluated by their surface roughness value and observation of the surface roughness profile. The machining tests were held at varied cutting speeds of 35 to 53 m/min, feed rate of 0.15 to 0.50 mm/rev and a constant depth of cut of 1 mm. From the analysis, it was found that surface roughness increased as the feed rate increased. Varian of surface roughness was suspected due to interaction between cutting speeds and feed rates as well as nose radius conditions; whether from tool wear or the formation of a built-up edge. This study helps us understand the effect of cutting speed and feed rate on surface integrity, when machining AISI 1045 carbon steel using carbide cutting tools, under wet cutting conditions.

  3. COMPARATIVE PERFORMANCE OF COATED AND UNCOATED INSERTS DURING INTERMITTENT CUT MILLING OF AISI 4340 STEEL

    SARAVANAN L.

    2015-05-01

    Full Text Available Machining behaviour of TiN coated and uncoated cemented carbide tools were studied during intermittent milling operation of AISI 4340 steel. Series of orthogonal intermittent milling tests were performed subsequently to investigate the role of the selected tools and cutting parameters. Three cutting parameters namely cutting speed, feed and depth of cut with three different levels and two types of cutting tools (coated and uncoated were considered for conducting the experimental trials. Intermittent face milling was employed to study the wear behaviour of the tools and the resulting surface roughness. The cyclic load induced during the entry and exit of the tool, leads to unstable temperature at cutting zone. This unstable temperature affects the tool life badly during intermittent milling. Tool wear increases considerably with an increase in frequency of the interruption. The experimental results indicated that the coated tool out performed uncoated tool in terms of tool life and surface finish. The other interesting observation was the uncoated tool performed better than coated tool at moderate cutting parameters. Results also indicated that the fracture and chipping were the dominant tool failure modes in uncoated tool. The chipping of uncoated tool causes the surface quality to deteriorate. TiN coating ensures the toughness of the cutting tool, which leads to good surface quality during the machining process. A detailed analysis of tool wear and surface roughness was done and the results are employed to create a linear regression model. This model established the relation between the cutting parameters and the response variables. ANOVA was used to identify the influential parameters which affect the tool wear and surface roughness.

  4. Influence of temperature and grain size on the tensile ductility of AISI 316 stainless steel

    Mannan, S.L.; Samuel, K.G.; Rodriguez, P.

    1985-01-01

    The influence of tmeperature and grain size on the tensile ductility of AISI 316 stainless steel has been examined in the temperature range 300-1223 K for specimens with grain sizes varying from 0.025 to 0.650 mm at a nominal strain rate of 3 X 10 -4 s -1 . The percentage total elongation and reduction in area at fracture show minimum ductility at an intermediate temperature, and the temperature corresponding to this ductility minimum has been found to increase with increase in grain size. The total elongation is found to decrease with increase in grain size at high temperatures where failures are essentially intergranular in nature. At 300 K, both uniform and total elongation increase with increase in grain size and then show a small decrease for a very coarse grain size. The high ductility observed at low temperatures (300 K) is consistent with the observation of characteristic dimples associated with transgranular ductile fracture. The ductility minimum with respect to temperature is associated with the occurrence of intergranular fracture, as evidenced by optical and scanning electron microscopy. The present results support the suggestion that the ductility minimum coincides with the maximum amount of grain boundary sliding; at temperatures beyond the ductility minimum, grain boundary separation by cavitation is retarded by the occurrence of grain boundary migration, as evidenced by the grain boundary cusps. In tests conducted at various strain rates in the range 10 -3 -10 -6 s -1 at 873 K the ductility was found to decrease with decreasing strain rate, emphasizing the increased importance of grain boundary sliding at lower strain rates. (Auth.)

  5. Comparison of ferritic and austenitic plasma nitriding and nitrocarburizing behavior of AISI 4140 low alloy steel

    Fattah, M.; Mahboubi, F.

    2010-01-01

    This paper compares the ferritic and austenitic plasma nitriding and nitrocarburizing behavior of AISI 4140 low alloy steel carried out to improve the surface corrosion resistance. The gas composition for plasma nitriding was 85% N 2 -15% H 2 and that for plasma nitrocarburizing was 85% N 2 -12% H 2 -3% CO 2 . Both treatments were performed for 5 h, for different process temperatures of 570 and 620 o C for ferritic and austenitic plasma treatment, respectively. Optical microscopy, X-ray diffraction and potentiodynamic polarization technique in 3.5% NaCl solution, were used to study the treated surfaces. The results of X-ray analysis revealed that with increasing the treatment temperature from 570 to 620 o C for both treatments, the amount of ε phase decreased and γ' phase increased. Nitrocarburizing treatment resulted in formation of a more amount of ε phase with respect to nitriding treatment. However, the highest amount of ε phase was observed in the ferritic nitrocarburized sample at 570 o C. The sample nitrided at 620 o C exhibited the thickest layer. The potentiodynamic polarization results revealed that after plasma nitriding and nitrocarburizing at 570 o C, corrosion potential increased with respect to the untreated sample due to the noble nitride and carbonitride phases formed on the surface. After increasing the treatment temperature from 570 to 620 o C, corrosion potential decreased due to the less ε phase development in the compound layer and more porous compound layer formed at 620 o C with respect to the treated samples at 570 o C.

  6. Dimensional characteristics of welds performed on AISI 1045 steel by means of the application of high power diode laser

    Sanchez-Castillo, A.; Pou, J.; Lusquinos, F.; Quintero, F.; Soto, R.; Boutinguiza, M.; Saavedra, M.; Perez-Amor, M.

    2004-01-01

    The named High Power diode Laser (HPDL), emits a beam of optical energy generated by diode stimulation and offers the capability of supplying levels of power up to 6 kW. The objective of this research work was to study the main welding variables and their effects on dimensional characteristics of the beads performed by means of application of this novel laser. The results obtained, show that HPDL, is an energy source able to perform welds on AISI 1045 steel plates under conduction mode, without any kind of mechanized preparation, preheating or post-weld treatment and, without filler metal application. (Author) 16 refs

  7. Sliding properties of coevaporated and nitrogen-implanted Pt50Ti50 films on AISI 304 stainless steel

    Zheng, L.R.; Hung, L.S.; Mayer, J.W.

    1988-01-01

    Thin Pt 50 Ti 50 films were deposited on a AISI 304 stainless steel substrate by co-evaporation. Dry sliding tests and wear track measurements revealed some improvement in sliding properties compared with the bare substrate. Implantation of the coated substrate with xenon ions did not produce any further improvement in friction and wear but a dramatic improvement resulted from nitrogen ion implantation. This was accompanied by a change in microstructure arising from an amorphous to crystalline phase transformation in the alloy film. (U.K.)

  8. Effect of geometry on the surface characteristics of steel components AISI 4140 nitrited by DC-pulsed plasma

    Calahonra, C; De Las Heras, E; De La Serena, F; Corengia, P; Ybarra, G; Svoboda, H

    2004-01-01

    Steel AISI 4140 pieces containing cylindrical pinholes with different diameters and depths were nitrited by plasma, in an atmosphere of 25% N 2 + 75% H 2 under a DC-pulsed glow discharge for 15 h. The samples were nitrited to study the influence of the sizes of the pinholes on the uniformity of the compound layer, on the depth of the zone of diffusion and on the surface and subsurface micro-hardness. The results showed that nitriding pieces with pinholes introduces variations in the electric parameters and modifies the uniformity of the coat of compounds formed, altering the mechanical properties of the surface and subsurface (CW)

  9. Effect of plasma arc welding variables on fusion zone grain size and hardness of AISI 321 austenitic stainless steel

    Kondapalli, S. P.

    2017-12-01

    In the present work, pulsed current microplasma arc welding is carried out on AISI 321 austenitic stainless steel of 0.3 mm thickness. Peak current, Base current, Pulse rate and Pulse width are chosen as the input variables, whereas grain size and hardness are considered as output responses. Response surface method is adopted by using Box-Behnken Design, and in total 27 experiments are performed. Empirical relation between input and output response is developed using statistical software and analysis of variance (ANOVA) at 95% confidence level to check the adequacy. The main effect and interaction effect of input variables on output response are also studied.

  10. The influence of the martensitic transformation on the fatigue of an AISI type 316 metastable stainless steel

    Pacheco, D.J; Sousa e Silva, A.S. de; Monteiro, S.N.

    The influence of the martensitic transformation on the process of pulse tension fatigue of a AISI type 316 metastable stainless steel was studied at 25 0 and 196 0 c. The fatigue tests were performed on annealed and cold worked specimens in order to separate the effects of static transformation, dynamic transformation and work hardening. The fatigue limits obtained from the corresponding Wohler curves were compared for the different test conditions. The results showed that the fatigue is not affected by the dynamically induced martensite. On the other hand the static martensite, previously induced, appears to decrease the resistance to fatigue. The reasons for these effects are discussed. (Author) [pt

  11. Hot ductility and flow stress of AISI 4130 and 52100-type steels

    Barbier, Damien [Vallourec Research Center France, F-59620 Aulnoye-Aymeries (France); Guérin, Jean-Dominique, E-mail: jean-dominique.guerin@univ-valenciennes.fr [UVHC, LAMIH UMR CNRS 8201, F-59313 Valenciennes (France); Univ Lille Nord de France, F-59000 Lille (France); Dubar, Mirentxu [UVHC, LAMIH UMR CNRS 8201, F-59313 Valenciennes (France); Univ Lille Nord de France, F-59000 Lille (France); Bénard, Thierry; Bonneau, Sébastien [Vallourec Research Center France, F-59620 Aulnoye-Aymeries (France); Cabrera, Eli Saùl Puchi [School of Metallurgical Engineering and Materials Science, Universidad Central de Venezuela (Venezuela, Bolivarian Republic of)

    2017-04-06

    The present communication reports the main findings of an investigation that has been conducted in order to examine the ductility of both the AISI 4130 and 52100 steel grades, in a wide range of temperatures, spanning from room temperature up to 1250 °C, deformed in tension at strain rates of approximately 0.005 s{sup −1}. The ductility of the investigated alloys has been determined employing two different methodologies. The first one is based on the classical definition of this property, as determined from the reduction in the cross sectional area of the tensile specimen after fracture. The second method, which is proposed in this work, is based on the measurement of the energy under the engineering stress-strain curve and the decomposition of the total deformation energy into the uniform plastic and non-uniform or fracture energy components. Complementary axisymmetric compression tests have also been carried out in the temperature range of 600 °Cto 900 °C, in order to determine the strain related to the onset of dynamic recrystallization (DRX) at temperatures above 800 °C, as well as the strain corresponding to the occurrence of necking at these temperatures. The ductility values determined from both methods are observed to increase from approximately 10–80% when the testing temperature increases from room temperature to 1200 °C. Both measurements are also observed to agree up to temperatures of about 600 °C. Also, it has been determined that above this temperature, the ductility values derived from the energy criterion are somewhat higher than those computed from the reduction in the cross section area of the specimens. It has been shown that the onset of DRX gives rise to an improvement in the ductility of both steels, which is also related to a significant increase in the strain for the beginning of necking. The advantage of the energy criterion, in comparison with that based on the area reduction after fracture, is discussed.

  12. Fatigue Crack Growth Behavior of Austempered AISI 4140 Steel with Dissolved Hydrogen

    Varun Ramasagara Nagarajan

    2017-11-01

    Full Text Available The focus of this investigation was to examine the influence of dissolved hydrogen on the fatigue crack growth behavior of an austempered low-alloy AISI 4140 steel. The investigation also examined the influence of dissolved hydrogen on the fatigue threshold in this material. The material was tested in two conditions, as-received (cold rolled and annealed and austempered (austenitized at 882 °C for 1 h and austempered at 332 °C for 1 h. The microstructure of the annealed specimens consisted of a mix of ferrite and fine pearlite; the microstructure of the austempered specimens was lower bainite. Tensile and Compact Tension specimens were prepared. To examine the influence of dissolved hydrogen, two subsets of the CT specimens were charged with hydrogen for three different time periods between 150 and 250 h. All of the CT samples were then subjected to fatigue crack growth tests in the threshold and linear regions at room temperature. The test results indicate that austempering resulted in significant improvement in the yield and tensile strength as well as the fracture toughness of the material. The test results also show that, in the absence of dissolved hydrogen, the crack growth rate in the threshold and linear regions was lower in austempered samples compared to the as-received (annealed samples. The fatigue threshold was also slightly greater in the austempered samples. In presence of dissolved hydrogen, the crack growth rate was dependent upon the ∆K value. In the low ∆K region (<30 MPa√m, the presence of dissolved hydrogen caused the crack growth rate to be higher in the austempered samples as compared to annealed samples. Above this value, the crack growth rate was increasingly greater in the annealed specimens when compared to the austempered specimens in presence of dissolved hydrogen. It is concluded that austempering of 4140 steel appears to provide a processing route by which the strength, hardness, and fracture toughness of

  13. XPS study of the ultrathin a-C:H films deposited onto ion beam nitrided AISI 316 steel

    Meskinis, S.; Andrulevicius, M.; Kopustinskas, V.; Tamulevicius, S.

    2005-01-01

    Effects of the steel surface treatment by nitrogen ion beam and subsequent deposition of the diamond-like carbon (hydrogenated amorphous carbon (a-C:H) and nitrogen doped hydrogenated amorphous carbon (a-CN x :H)) films were investigated by means of the X-ray photoelectron spectroscopy (XPS). Experimental results show that nitrogen ion beam treatment of the AISI 316 steel surface even at room temperature results in the formation of the Cr and Fe nitrides. Replacement of the respective metal oxides by the nitrides takes place. Formation of the C-N bonds was observed for both ultrathin a-C:H and ultrathin a-CN x :H layers deposited onto the nitrided steel. Some Fe and/or Cr nitrides still were presented at the interface after the film deposition, too. Increased adhesion between the steel substrate and hydrogenated amorphous carbon layer after the ion beam nitridation was explained by three main factors. The first two is steel surface deoxidisation/passivation by nitrogen as a result of the ion beam treatment. The third one is carbon nitride formation at the nitrided steel-hydrogenated amorphous carbon (or a-CN x :H) film interface

  14. Evaluation of corrosion products formed by sulfidation as inhibitors of the naphthenic corrosion of AISI-316 steel

    Sanabria-Cala, J. A.; Montañez, N. D.; Laverde Cataño, D.; Y Peña Ballesteros, D.; Mejía, C. A.

    2017-12-01

    Naphthenic acids present in oil from most regions worldwide currently stand as the main responsible for the naphthenic corrosion problems, affecting the oil-refining industry. The phenomenon of sulfidation, accompanying corrosion processes brought about by naphthenic acids in high-temperature refining plant applications, takes place when the combination of sulfidic acid (H2S) with Fe forms layers of iron sulphide (FeS) on the material surface, layers with the potential to protect the material from attack by other corrosive species like naphthenic acids. This work assessed corrosion products formed by sulfidation as inhibitors of naphthenic corrosion rate in AISI-316 steel exposed to processing conditions of simulated crude oil in a dynamic autoclave. Calculation of the sulfidation and naphthenic corrosion rates were determined by gravimetry. The surfaces of the AISI-316 gravimetric coupons exposed to acid systems; were characterized morphologically by X-Ray Diffraction (XRD) and X-ray Fluorescence by Energy Dispersive Spectroscopy (EDS) combined with Scanning Electron Microscopy (SEM). One of the results obtained was the determination of an inhibiting effect of corrosion products at 250 and 300°C, where lower corrosion rate levels were detected. For the temperature of 350°C, naphthenic corrosion rates increased due to deposition of naphthenic acids on the areas where corrosion products formed by sulfidation have lower homogeneity and stability on the surface, thus accelerating the destruction of AISI-316 steel. The above provides an initial contribution to oil industry in search of new alternatives to corrosion control by the attack of naphthenic acids, from the formation of FeS layers on exposed materials in the processing of heavy crude oils with high sulphur content.

  15. Comparative study on structure, corrosion and hardness of Zn-Ni alloy deposition on AISI 347 steel aircraft material

    Gnanamuthu, RM. [Department of Chemical Engineering, College of Engineering, Kyung Hee University, 1732 Deogyeong-daero, Gihung, Yongin, Gyeonggi 446-701 (Korea, Republic of); Mohan, S., E-mail: sanjnamohan@yahoo.com [Central Electrochemical Research Institute, (CSIR), Karaikudi 630 006, Tamilnadu (India); Saravanan, G. [Central Electrochemical Research Institute, (CSIR), Karaikudi 630 006, Tamilnadu (India); Lee, Chang Woo, E-mail: cwlee@khu.ac.kr [Department of Chemical Engineering, College of Engineering, Kyung Hee University, 1732 Deogyeong-daero, Gihung, Yongin, Gyeonggi 446-701 (Korea, Republic of)

    2012-02-05

    Highlights: Black-Right-Pointing-Pointer Electrodeposition of Zn-Ni alloy on AISI 347 steel as an aircraft material has been carried out from various baths. Black-Right-Pointing-Pointer The effect of pulse duty cycle on thickness, current efficiency and hardness reached maximum values at 40% duty cycle and for 50 Hz frequencies average current density of 4 A dm{sup -2}. Black-Right-Pointing-Pointer The XRF characterizations of 88:12% Zn-Ni alloy provided excellent corrosion resistance. Black-Right-Pointing-Pointer It is found that Zn-Ni alloy on AISI 347 aircraft material has better structure and corrosion resistance by pulse electrodeposits from electrolyte-4. - Abstract: Zn-Ni alloys were electrodeposited on AISI 347 steel aircraft materials from various electrolytes under direct current (DCD) and pulsed electrodepositing (PED) techniques. The effects of pulse duty cycle on thickness, current efficiency and hardness of electrodeposits were studied. Alloy phases of the Zn-Ni were indexed by X-ray diffraction (XRD) techniques. Microstructural morphology, topography and elemental compositions were characterized using scanning electron microscopy (SEM), atomic force microscopy (AFM) and X-ray fluorescence spectroscopy (XRF). The corrosion resistance properties of electrodeposited Zn-Ni alloy in 3.5% NaCl aqueous solution obtained by DCD and PED were compared using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) technique. Elemental analysis showed that 88% of Zn and 12% of Ni obtained from electrolyte-4 by PED technique at 40% duty cycle for 50 Hz frequencies having better corrosion resistance than that of deposits obtained from other electrolytes.

  16. Laser transformation hardening effect on hardening zone features and surface hardness of tool steel AISI D2

    D. Lesyk

    2017-06-01

    Full Text Available The relationship of technological input regimes of the laser transformation hardening on change the hardening depth, hardening width, and hardening angle, as well as surface hardness of the tool steel AISI D2 using multifactor experiment with elements of the analysis of variance and regression equations was determined. The laser transformation hardening process implemented by controlling the heating temperature using Nd:YAG fiber laser with scanner, pyrometer and proportional-integral-differential controller. The linear and quadratic regression models are developed, as well as response surface to determine the effect of the heating temperature and feed rate of the treated surface on the energy density of the laser beam, hardening depths, hardening width, hardening angle, and surface hardness are designed. The main effect on the energy density of the laser beam has a velocity laser treatment, on the other hand, the main effect on the geometrical parameters of the laser hardened zone and surface hardness has temperature heating are shown. The optimum magnitudes of the heating temperature (1270 °C and feed rate of the treated surface (90 mm/min for laser transformation hardening of the tool steel AISI D2 using fiber laser with scanner were defined.

  17. Wear behavior of the surface alloyed AISI 1020 steel with Fe-Nb-B by TIG welding technique

    Kilinc, B., E-mail: bkilinc@sakarya.edu.tr; Durmaz, M.; Abakay, E. [Department of Metallurgical and Materials Engineering, Institute of Arts and Sciences, SakaryaUniversity, Esentepe Campus, 54187Sakarya (Turkey); Sen, U.; Sen, S. [Department of Metallurgical and Materials Engineering, Engineering Faculty, Sakarya University, Esentepe Campus, 54187 Sakarya (Turkey)

    2015-03-30

    Weld overlay coatings also known as hardfacing is a method which involves melting of the alloys and solidification for applied coatings. Recently hardfacing by welding has become a commonly used technique for improvement of material performance in extreme (high temperature, impact/abrasion, erosion, etc.) conditions.In the present study, the coatings were produced from a mixture of ferrous niobium, ferrous boron and iron powders in the ranges of -45µm particle size with different ratio. Fe{sub 12}Nb{sub 5}B{sub 3} and Fe{sub 2}NbBalloys were coated on the AISI 1020 steel surface by TIG welding. The phases formed in the coated layer are Fe{sub 2}B, NbB{sub 2}, NbFeB and Fe0,2 Nb{sub 0,8} phases. The hardness of the presence phases are changing between 1689±85 HV{sub 0.01}, and 181±7 HV{sub 0.1}. Microstructural examinations were realized by optical and scanning electron microscopy. The wear and friction behaviors of Fe{sub 12}Nb{sub 5}B{sub 3} and Fe2NbB realized on the AISI 1020 steel were investigated by the technique of TIG welding by using ball-on-disk arrangement against alumina ball.

  18. Wear behavior of the surface alloyed AISI 1020 steel with Fe-Nb-B by TIG welding technique

    Kilinc, B.; Durmaz, M.; Abakay, E.; Sen, U.; Sen, S.

    2015-03-01

    Weld overlay coatings also known as hardfacing is a method which involves melting of the alloys and solidification for applied coatings. Recently hardfacing by welding has become a commonly used technique for improvement of material performance in extreme (high temperature, impact/abrasion, erosion, etc.) conditions.In the present study, the coatings were produced from a mixture of ferrous niobium, ferrous boron and iron powders in the ranges of -45µm particle size with different ratio. Fe12Nb5B3 and Fe2NbBalloys were coated on the AISI 1020 steel surface by TIG welding. The phases formed in the coated layer are Fe2B, NbB2, NbFeB and Fe0,2 Nb0,8 phases. The hardness of the presence phases are changing between 1689±85 HV0.01, and 181±7 HV0.1. Microstructural examinations were realized by optical and scanning electron microscopy. The wear and friction behaviors of Fe12Nb5B3 and Fe2NbB realized on the AISI 1020 steel were investigated by the technique of TIG welding by using ball-on-disk arrangement against alumina ball.

  19. Characterizing AISI 1045 steel surface duplex-treated by alternating current field enhanced pack aluminizing and nitriding

    Xie, Fei; Zhang, Ge; Pan, Jianwei

    2018-02-01

    Thin cases and long treating time are shortcomings of conventional duplex treatment of aluminizing followed by nitriding (DTAN). Alternating current field (ACF) enhanced DTAN was carried out on AISI 1045 steel by applying an ACF to treated samples and treating agents with a pair of electrodes for overcoming those shortcomings. By investigating cases' structures, phases, composition and hardness distributions of differently treated samples, preliminary studies were made on characterizations of the ACF enhanced duplex treatment to AISI 1045 steel. The results show that, with the help of the ACF, the surface Al-rich phase Al5Fe2 formed in conventional pack aluminizing can be easily avoided and the aluminizing process is dramatically promoted. The aluminizing case can be nitrided either with conventional pack nitriding or ACF enhanced pack nitriding. By applying ACF to pack nitriding, the diffusion of nitrogen into the aluminizing case is promoted. AlN, Fe2∼3N and solid solution of N in iron are efficiently formed as a result of reactions of N with the aluminizing case. A duplex treated case with an effective thickness of more than 170 μm can be obtained by the alternating current field enhanced 4 h pack aluminizing plus 4 h pack nitriding.

  20. Study on the effectiveness of Extreme Cold Mist MQL system on turning process of stainless steel AISI 316

    Jamaludin, A. S.; Hosokawa, A.; Furumoto, T.; Koyano, T.; Hashimoto, Y.

    2018-03-01

    Cutting process of difficult-to-cut material such as stainless steel, generates immensely excessive heat, which is one of the major causes related to shortening tool life and lower quality of surface finish. It is proven that application of cutting fluid during the cutting process of difficult-to-cut material is able to improve the cutting performance, but excessive application of cutting fluid leads to another problem such as increasing processing cost and environmental hazardous pollution of workplace. In the study, Extreme Cold Mist system is designed and tested along with various Minimum Quantity Lubrication (MQL) systems on turning process of stainless steel AISI 316. In the study, it is obtained that, Extreme Cold Mist system is able to reduce cutting force up to 60N and improve the surface roughness of the machined surface significantly.

  1. Small angle neutron scattering study of the damage induced by creep deformation in AISI 304 stainless steel

    Boeuf, A.; Coppola, R.; Matera, R.; Rustichelli, F.; Zambonardi, F.; Puliti, P.; Melone, S.

    1982-01-01

    In the austenitic stainless steels, a class of materials largely used in the nuclear power plants, creep induces essentially two new microstructural effects: the nucleation and growth of grain boundary cavities and the precipitation of carbides. Carbides precipitate as a consequence of pure thermal treatment, whereas for the occurrence of voids the presence of stress is necessary. It should be noted however, that the kinetics of precipitation and even the precipitate crystal structure are changed by the introduction of dislocations due to straining during creep. The aim of the present study is a quantitative characterization of the creep damage occurring in a stainless steel of the type X 6 CrNi 8 11 (AISI 304). The experimental techniques used are optical and electron microscopy, microprobe analysis and small angle neutron scattering. This latter technique is described in more detail

  2. Fatigue performance improvement in AISI 4140 steel by dynamic strain aging and dynamic precipitation during warm laser shock peening

    Ye Chang [School of Industrial Engineering, Purdue University, West Lafayette, IN 47906 (United States); Suslov, Sergey; Kim, Bong Joong; Stach, Eric A. [School of Materials Engineering and Birck Nanotechnology Center, Purdue University, West Lafayette, IN (United States); Cheng, Gary J., E-mail: gjcheng@purdue.edu [School of Industrial Engineering, Purdue University, West Lafayette, IN 47906 (United States)

    2011-02-15

    Warm laser shock peening (WLSP) is a thermomechanical treatment technique combining the advantages of laser shock peening and dynamic strain aging (DSA). Through DSA, WLSP of steel increases the dislocation density and stabilizes the dislocation structure by pinning of mobile dislocations by carbon atoms. In addition, WLSP generates nanoscale carbide precipitates through strain-induced precipitation. The carbide precipitates stabilize the microstructure by dislocation pinning. This results in higher stability of the dislocation structure and thus improves the stability of the compressive residual stress. In this study the mechanism of fatigue performance improvement in AISI 4140 steel by WLSP is investigated. It is found that microstructures formed after WLSP lead to a higher stability of dislocation structures and residual stress, which are beneficial for fatigue performance.

  3. Tribo-electrochemical characterization of hafnium multilayer systems deposited on nitride/vanadium nitride AISI 4140 steel

    Mora, M.; Vera, E.; Aperador, W.

    2016-02-01

    In this work is presented the synergistic behaviour among corrosion/wear (tribocorrosion) of the multilayer coatings hafnium nitride/vanadium nitride [HfN/VN]n. The multilayers were deposited on AISI 4140 steel using the technique of physical vapor deposition PVD magnetron sputtering, the tests were performed using a pin-on-disk tribometer, which has an adapted potentiostat galvanostat with three-electrode electrochemical cell. Tribocorrosive parameters such as: Friction coefficient between the coating and the counter body (100 Cr6 steel ball); Polarization resistance by means of electrochemical impedance spectroscopy technique and corrosion rate by polarization curves were determined. It was observed an increase in the polarization resistance, a decrease in the corrosion rate and a low coefficient of friction in comparison with the substrate, due to an increase on the number of bilayers.

  4. Tribo-electrochemical characterization of hafnium multilayer systems deposited on nitride/vanadium nitride AISI 4140 steel

    Mora, M; Vera, E; Aperador, W

    2016-01-01

    In this work is presented the synergistic behaviour among corrosion/wear (tribocorrosion) of the multilayer coatings hafnium nitride/vanadium nitride [HfN/VN]n. The multilayers were deposited on AISI 4140 steel using the technique of physical vapor deposition PVD magnetron sputtering, the tests were performed using a pin-on-disk tribometer, which has an adapted potentiostat galvanostat with three-electrode electrochemical cell. Tribocorrosive parameters such as: Friction coefficient between the coating and the counter body (100 Cr6 steel ball); Polarization resistance by means of electrochemical impedance spectroscopy technique and corrosion rate by polarization curves were determined. It was observed an increase in the polarization resistance, a decrease in the corrosion rate and a low coefficient of friction in comparison with the substrate, due to an increase on the number of bilayers. (paper)

  5. Fatigue performance improvement in AISI 4140 steel by dynamic strain aging and dynamic precipitation during warm laser shock peening

    Ye Chang; Suslov, Sergey; Kim, Bong Joong; Stach, Eric A.; Cheng, Gary J.

    2011-01-01

    Warm laser shock peening (WLSP) is a thermomechanical treatment technique combining the advantages of laser shock peening and dynamic strain aging (DSA). Through DSA, WLSP of steel increases the dislocation density and stabilizes the dislocation structure by pinning of mobile dislocations by carbon atoms. In addition, WLSP generates nanoscale carbide precipitates through strain-induced precipitation. The carbide precipitates stabilize the microstructure by dislocation pinning. This results in higher stability of the dislocation structure and thus improves the stability of the compressive residual stress. In this study the mechanism of fatigue performance improvement in AISI 4140 steel by WLSP is investigated. It is found that microstructures formed after WLSP lead to a higher stability of dislocation structures and residual stress, which are beneficial for fatigue performance.

  6. Effect of electrical discharge machining on surface characteristics and machining damage of AISI D2 tool steel

    Guu, Y.H.; Hocheng, H.; Chou, C.Y.; Deng, C.S.

    2003-01-01

    In this work the electrical discharge machining (EDM) of AISI D2 tool steel was investigated. The surface characteristics and machining damage caused by EDM were studied in terms of machining parameters. Based on the experimental data, an empirical model of the tool steel was also proposed. A new damage variable was used to study the EDM damage. The workpiece surface and re-solidified layers were examined by a scanning electron microscopy. Surface roughness was determined with a surface profilometer. The residual stress acting on the EDM specimen was measured by the X-ray diffraction technique. Experimental results indicate that the thickness of the recast layer, and surface roughness are proportional to the power input. The EDM process introduces tensile residual stress on the machined surface. The EDM damage leads to strength degradation

  7. Genetic algorithm based optimization of the process parameters for gas metal arc welding of AISI 904 L stainless steel

    Sathiya, P.; Ajith, P. M.; Soundararajan, R.

    2013-01-01

    The present study is focused on welding of super austenitic stainless steel sheet using gas metal arc welding process with AISI 904 L super austenitic stainless steel with solid wire of 1.2 mm diameter. Based on the Box - Behnken design technique, the experiments are carried out. The input parameters (gas flow rate, voltage, travel speed and wire feed rate) ranges are selected based on the filler wire thickness and base material thickness and the corresponding output variables such as bead width (BW), bead height (BH) and depth of penetration (DP) are measured using optical microscopy. Based on the experimental data, the mathematical models are developed as per regression analysis using Design Expert 7.1 software. An attempt is made to minimize the bead width and bead height and maximize the depth of penetration using genetic algorithm.

  8. Genetic algorithm based optimization of the process parameters for gas metal arc welding of AISI 904 L stainless steel

    Sathiya, P. [National Institute of Technology Tiruchirappalli (India); Ajith, P. M. [Department of Mechanical Engineering Rajiv Gandhi Institute of Technology, Kottayam (India); Soundararajan, R. [Sri Krishna College of Engineering and Technology, Coimbatore (India)

    2013-08-15

    The present study is focused on welding of super austenitic stainless steel sheet using gas metal arc welding process with AISI 904 L super austenitic stainless steel with solid wire of 1.2 mm diameter. Based on the Box - Behnken design technique, the experiments are carried out. The input parameters (gas flow rate, voltage, travel speed and wire feed rate) ranges are selected based on the filler wire thickness and base material thickness and the corresponding output variables such as bead width (BW), bead height (BH) and depth of penetration (DP) are measured using optical microscopy. Based on the experimental data, the mathematical models are developed as per regression analysis using Design Expert 7.1 software. An attempt is made to minimize the bead width and bead height and maximize the depth of penetration using genetic algorithm.

  9. Fatigue reliability of structural members under combined axial mean and alternating stresses for AISI 1018, 1038, 4130 and 4340 steels

    Kececioglu, D.

    1977-01-01

    The failure governing strength distributions of round specimens subjected to a mean axial stress onto which alternating tensile and compressive axial stresses are superimposed, for 10 6 and 2x10 6 cycles of operation, are determined. AISI 1018, 1038, 4130 and 4340 steel 3/8-in. diameter, specimens are tested on an axial, Baldwin-Lima-Hamilton Universal Fatigue Testing Machine. Staircase-testing is used to determine the endurance strength distributions at various ratios of alternating to mean tensile stresses. Testing is accomplished at a sufficient number of ratios to enable the construction of a distributional, statistical Goodman strength diagram for each one of the four steels. A digital computer program of the Reliability Engineering Research Laboratory at The University of Arizona, Program LEAST, is used to determine the equation of the distributional Goodman diagram which best fits the loci of the experimental data at stress ratios between zero and infinity

  10. Spark Plasma Co-Sintering of Mechanically Milled Tool Steel and High Speed Steel Powders.

    Pellizzari, Massimo; Fedrizzi, Anna; Zadra, Mario

    2016-06-16

    Hot work tool steel (AISI H13) and high speed steel (AISI M3:2) powders were successfully co-sintered to produce hybrid tool steels that have properties and microstructures that can be modulated for specific applications. To promote co-sintering, which is made difficult by the various densification kinetics of the two steels, the particle sizes and structures were refined by mechanical milling (MM). Near full density samples (>99.5%) showing very fine and homogeneous microstructure were obtained using spark plasma sintering (SPS). The density of the blends (20, 40, 60, 80 wt % H13) was in agreement with the linear rule of mixtures. Their hardness showed a positive deviation, which could be ascribed to the strengthening effect of the secondary particles altering the stress distribution during indentation. A toughening of the M3:2-rich blends could be explained in view of the crack deviation and crack arrest exerted by the H13 particles.

  11. Microstructure, mechanical properties and chemical degradation of brazed AISI 316 stainless steel/alumina systems

    Paiva, O.C.; Barbosa, M.A.

    2008-01-01

    The main aims of the present study are simultaneously to relate the brazing parameters with: (i) the correspondent interfacial microstructure, (ii) the resultant mechanical properties and (iii) the electrochemical degradation behaviour of AISI 316 stainless steel/alumina brazed joints. Filler metals on such as Ag-26.5Cu-3Ti and Ag-34.5Cu-1.5Ti were used to produce the joints. Three different brazing temperatures (850, 900 and 950 deg. C), keeping a constant holding time of 20 min, were tested. The objective was to understand the influence of the brazing temperature on the final microstructure and properties of the joints. The mechanical properties of the metal/ceramic (M/C) joints were assessed from bond strength tests carried out using a shear solicitation loading scheme. The fracture surfaces were studied both morphologically and structurally using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction analysis (XRD). The degradation behaviour of the M/C joints was assessed by means of electrochemical techniques. It was found that using a Ag-26.5Cu-3Ti brazing alloy and a brazing temperature of 850 deg. C, produces the best results in terms of bond strength, 234 ± 18 MPa. The mechanical properties obtained could be explained on the basis of the different compounds identified on the fracture surfaces by XRD. On the other hand, the use of the Ag-34.5Cu-1.5Ti brazing alloy and a brazing temperature of 850 deg. C produces the best results in terms of corrosion rates (lower corrosion current density), 0.76 ± 0.21 μA cm -2 . Nevertheless, the joints produced at 850 deg. C using a Ag-26.5Cu-3Ti brazing alloy present the best compromise between mechanical properties and degradation behaviour, 234 ± 18 MPa and 1.26 ± 0.58 μA cm -2 , respectively. The role of Ti diffusion is fundamental in terms of the final value achieved for the M/C bond strength. On the contrary, the Ag and Cu distribution along the brazed interface seem to

  12. Strain hardening behavior and microstructural evolution during plastic deformation of dual phase, non-grain oriented electrical and AISI 304 steels

    Soares, Guilherme Corrêa; Gonzalez, Berenice Mendonça; Arruda Santos, Leandro de, E-mail: leandro.arruda@demet.ufmg.br

    2017-01-27

    Strain hardening behavior and microstructural evolution of non-grain oriented electrical, dual phase, and AISI 304 steels, subjected to uniaxial tensile tests, were investigated in this study. Tensile tests were performed at room temperature and the strain hardening behavior of the steels was characterized by three different parameters: modified Crussard–Jaoul stages, strain hardening rate and instantaneous strain hardening exponent. Optical microscopic analysis, X-ray diffraction measurements, phase quantification by Rietveld refinement and hardness tests were also carried out in order to correlate the microstructural and mechanical responses to plastic deformation. Distinct strain hardening stages were observed in the steels in terms of the instantaneous strain hardening exponent and the strain hardening rate. The dual phase and non-grain oriented steels exhibited a two-stage strain hardening behavior while the AISI 304 steel displayed multiple stages, resulting in a more complex strain hardening behavior. The dual phase steels showed a high work hardening capacity in stage 1, which was gradually reduced in stage 2. On the other hand, the AISI 304 steel showed high strain hardening capacity, which continued to increase up to the tensile strength. This is a consequence of its additional strain hardening mechanism, based on a strain-induced martensitic transformation, as shown by the X-ray diffraction and optical microscopic analyses.

  13. Effects of strain and strain-induced α′-martensite on passive films in AISI 304 austenitic stainless steel

    Lv, Jinlong; Luo, Hongyun

    2014-01-01

    In this paper, the effects of strain and heat treatment on strain-induced α′-martensite of AISI 304 stainless steel tubes were measured by X-ray diffraction. Moreover, the effects of strain and content of α′-martensite on passivated property on the surface of the material in borate buffer solution were evaluated by electrochemical technique. The results showed that the volume fraction of α′-martensite increased gradually with the increase of tensile strain for as-received and solid solution samples. However, α′-martensite in as-received sample was more than that in the solid solution sample. The electrochemical impedance spectroscopy results showed that the solid solution treatment improved corrosion resistance of the steel, especially for samples with small strain. Moreover, acceptor densities were always higher than donor densities for as-received and solid solution samples. With the increase of strain, the increase tendency of acceptor density was more significant than that of donor density. We also found that the total density of the acceptor and donor almost increased linearly with the increase of α′-martensite. The present results indicated that the increased acceptor density might lead to the decreased corrosion resistance of the steel. - Highlights: • The solid solution treatment improved corrosion resistance of the stainless steel. • The deteriorated passivated property after strain could be attributed to the increased acceptor density. • The α′-martensite reduced corrosion resistance of the stainless steel

  14. Estimation of Fatigue Life of Laser Welded AISI304 Stainless Steel T-Joint Based on Experiments and Recommendations in Design Codes

    Lambertsen, Søren Heide; Damkilde, Lars; Kristensen, Anders Schmidt

    2013-01-01

    In this paper the fatigue behavior of laser welded T-joints of stainless steel AISI304 is investigated experimentally. In the fatigue experiments 36 specimens with a sheet thickness of 1 mm are exposed to one-dimensional cyclic loading. Three different types of specimens are adopted. Three groups...

  15. Quantitative Evaluation of Aged AISI 316L Stainless Steel Sensitization to Intergranular Corrosion: Comparison Between Microstructural Electrochemical and Analytical Methods

    Sidhom, H.; Amadou, T.; Sahlaoui, H.; Braham, C.

    2007-06-01

    The evaluation of the degree of sensitization (DOS) to intergranular corrosion (IGC) of a commercial AISI 316L austenitic stainless steel aged at temperatures ranging from 550 °C to 800 °C during 100 to 80,000 hours was carried out using three different assessment methods. (1) The microstructural method coupled with the Strauss standard test (ASTM A262). This method establishes the kinetics of the precipitation phenomenon under different aging conditions, by transmission electronic microscope (TEM) examination of thin foils and electron diffraction. The subsequent chromium-depleted zones are characterized by X-ray microanalysis using scanning transmission electronic microscope (STEM). The superimposition of microstructural time-temperature-precipitation (TTP) and ASTM A262 time-temperature-sensitization (TTS) diagrams provides the relationship between aged microstructure and IGC. Moreover, by considering the chromium-depleted zone characteristics, sensitization and desensitization criteria could be established. (2) The electrochemical method involving the double loop-electrochemical potentiokinetic reactivation (DL-EPR) test. The operating conditions of this test were initially optimized using the experimental design method on the bases of the reliability, the selectivity, and the reproducibility of test responses for both annealed and sensitized steels. The TTS diagram of the AISI 316L stainless steel was established using this method. This diagram offers a quantitative assessment of the DOS and a possibility to appreciate the time-temperature equivalence of the IGC sensitization and desensitization. (3) The analytical method based on the chromium diffusion models. Using the IGC sensitization and desensitization criteria established by the microstructural method, numerical solving of the chromium diffusion equations leads to a calculated AISI 316L TTS diagram. Comparison of these three methods gives a clear advantage to the nondestructive DL-EPR test when it is

  16. Influence of dissolved hydrogen on the fatigue crack growth behaviour of AISI 4140 steel

    Ramasagara Nagarajan, Varun

    Many metallic structural components come into contact with hydrogen during manufacturing processes or forming operations such as hot stamping of auto body frames and while in service. This interaction of metallic parts with hydrogen can occur due to various reasons such as water molecule dissociation during plating operations, interaction with atmospheric hydrogen due to the moisture present in air during stamping operations or due to prevailing conditions in service (e.g.: acidic or marine environments). Hydrogen, being much smaller in size compared to other metallic elements such as Iron in steels, can enter the material and become dissolved in the matrix. It can lodge itself in interstitials locations of the metal atoms, at vacancies or dislocations in the metallic matrix or at grain boundaries or inclusions (impurities) in the alloy. This dissolved hydrogen can affect the functional life of these structural components leading to catastrophic failures in mission critical applications resulting in loss of lives and structural component. Therefore, it is very important to understand the influence of the dissolved hydrogen on the failure of these structural materials due to cyclic loading (fatigue). For the next generation of hydrogen based fuel cell vehicles and energy systems, it is very crucial to develop structural materials for hydrogen storage and containment which are highly resistant to hydrogen embrittlement. These materials should also be able to provide good long term life in cyclic loading, without undergoing degradation, even when exposed to hydrogen rich environments for extended periods of time. The primary focus of this investigation was to examine the influence of dissolved hydrogen on the fatigue crack growth behaviour of a commercially available high strength medium carbon low alloy (AISI 4140) steel. The secondary objective was to examine the influence of microstructure on the fatigue crack growth behaviour of this material and to determine the

  17. Corrosion studies on type AISI 316L stainless steel and other materials in lithium-salt solutions

    Zheng, J.H.; Bogaerts, W.F.; Agema, K.; Phlippo, K.; Bruggeman, A.; Lorenzetto, P.; Embrechts, M.J.

    1991-01-01

    A possible concept for the blanket for next generation fusion devices is the lithium salt blanket, where lithium salt is dissolved in an aqueous coolant in order to provide for tritium. Type AISI 316L stainless steel has been considered as a structural material for such a blanket for NET (Next European Torus), and a systematic study of the corrosion behaviour of 316L stainless steel has been carried out in a number of lithium salt solutions. The experiments include cyclic potentiodynamic polarization measurement, crevice corrosion fatigue and stress corrosion cracking (SCC) tests. This paper presents a part of novel corrosion results concerning the compatibility of 316L steel and a series of other materials relevant to a fusion blanket environment. No major uniform corrosion problem has been observed, but localized corrosion, particularly corrosion fatigue and SCC, of 316L stainless steel have been found so far in a lithium hydroxide solution under some specific potential conditions. The critical electrochemical potential zones for SCC have been identified in the present study. (orig.)

  18. Effects of Si and Ti on the phase stability and swelling behavior of AISI 316 stainless steel

    Lee, E.H.; Rowcliffe, A.F.; Kenik, E.A.

    1979-01-01

    The swelling behavior of neutron irradiated stainless steels is strongly influenced by solute segregation and precipitation phenomena. The extent to which in-reactor swelling behavior may be simulated by heavy ion irradiation depends upon the extent to which in-reactor phase changes are reproduced; this question is addressed by comparing the precipitation behavior under neutron irradiation with behavior during 4 MeV Ni ion irradiation for AISI 316 stainless steel and a related stainless steel containing additions of titanium and silicon. The results are discussed qualitatively in terms of the effects of damage rate on solute segregation and the effects of displacement cascades on the dissolution of particles. It is shown that the partitioning of elements into various phases during irradiation is not a sufficient condition for the iniatiation of swelling in stainless steels modified with silicon and titanium. It is also necessary for helium to be generated simultaneously with the breakdown of the matrix into various phases; it is believed that helium trapping at the growing particle-matrix interface is responsible for the observed physical association between voids and precipitates. (Auth.)

  19. Oxidation and corrosion studies of Al-implanted stainless steel AISI 321 using nuclear reaction and electrochemical techniques

    Noli, F.; Misaelides, P.; Spathis, P.; Pilakouta, M.; Baumann, H.

    1992-01-01

    The oxidation of Al-implanted (implantation energy 40 keV, dose 10 16 -10 17 Al ions/cm 2 ) AISI 321 stainless steel samples in air has been studied at temperatures between 450 and 650degC using the 16 O(d,p) 17 O nuclear reaction. The determination of the distribution of the implanted Al atoms has been performed using the resonance at 992 keV of the 27 Al(p,γ) 28 Si nuclear reaction. The determined oxygen profiles indicate that the implantation of 5x10 16 and 10 17 Al ions/cm 2 leads to an improvement of the oxidation resistance of the studied steel samples. The passivation/corrosion behaviour of the Al-implanted steel samples in 0.5M aqueous sulphuric acid solution has also been investigated electrochemically using potentiodynamic and cyclovoltammetric techniques. The passivation potential values and the repassivation moving to more positive values indicate an improvement of the corrosion resistance of the Al-implanted steel samples. (orig.)

  20. Electrochemical characterization of AISI 316L stainless steel in contact with simulated body fluid under infection conditions.

    López, Danián Alejandro; Durán, Alicia; Ceré, Silvia Marcela

    2008-05-01

    Titanium and cobalt alloys, as well as some stainless steels, are among the most frequently used materials in orthopaedic surgery. In industrialized countries, stainless steel devices are used only for temporary implants due to their lower corrosion resistance in physiologic media when compared to other alloys. However, due to economical reasons, the use of stainless steel alloys for permanent implants is very common in developing countries. The implantation of foreign bodies is sometimes necessary in the modern medical practice. However, the complex interactions between the host and the can implant weaken the local immune system, increasing the risk of infections. Therefore, it is necessary to further study these materials as well as the characteristics of the superficial film formed in physiologic media in infection conditions in order to control their potential toxicity due to the release of metallic ions in the human body. This work presents a study of the superficial composition and the corrosion resistance of AISI 316L stainless steel and the influence of its main alloying elements when they are exposed to an acidic solution that simulates the change of pH that occurs when an infection develops. Aerated simulated body fluid (SBF) was employed as working solution at 37 degrees C. The pH was adjusted to 7.25 and 4 in order to reproduce normal body and disease state respectively. Corrosion resistance was measured by means of electrochemical impedance spectroscopy (EIS) and anodic polarization curves.

  1. Effects of Si and Ti on the phase stability and swelling behavior of AISI 316 stainless steel

    Lee, E.H.; Rowcliffe, A.F.; Kenik, E.A.

    1978-01-01

    Swelling behavior of neutron irradiated stainless steels is influenced by solute segregation and preciptation phenomena. The extent to which in-reactor swelling behavior may be simulated by heavy ion irradiation depends upon the extent to which in-reactor phase changes are reproduced; this question is addressed by comparing the precipitation behavior under neutron irradiation with behavior during 4 MeV Ni ion irradiation for AISI 316 stainless steel and a related stainless steel containing additions of titanium and silicon. The results are discussed qualitatively in terms of the effects of damage rate on solute segregation and the effects of displacement cascades on the dissolution of particles. It is shown that the partitioning of elements into various phases during irradiation is not a sufficient condition for the initiation of swelling in stainless steels modified with silicon and titanium. It is also necessary for helium to be generated simultaneously with the breakdown of the matrix into various phases; it is believed that helium trapping at the growing particle-matrix interface is responsible for the observed physical association between voids and precipitates

  2. Determinación de tensiones por rayos x del acero AISI 1045 deformado por rodillo // Determination of stress for x‐ray of the steel AISI 1045 deformed for roller

    Tomás Fernández‐Columbié

    2012-01-01

    Full Text Available El objetivo del trabajo es realizar el análisis de las tensiones a muestras de acero AISI 1045 endurecidasen frío por rodillo. Con empleo del método de Willianson–Hall se determinó las macro ymicrodeformaciones; la deformación reticular del parámetro de red; el tamaño de las cristalitas; losesfuerzos en la red cristalina y la reducción del tamaño promedio de los granos, lo que permitió establecerlos mecanismos de endurecimiento del acero AISI 1045, deformado por rodadura. Fueron medidos yanalizados diferentes puntos teniendo en cuenta los índices de Miller para la fase ferrítica del acero. Losmodelos lineales obtenidos, son estadísticamente significativos, que muestran una tendencia creciente delas propiedades mecánicas y metalúrgicas, según se incrementan las variables independientes delproceso de experimentación.Palabras claves: rodillo, rodadura, deformación plástica.__________________________________________________________________AbstractThe objective of the paper is to carry out the analysis from the tensions to steel samples AISI 1045hardened cold for roller. With employment of the method of Willianson-Hall was determined the macro andmicro deformations; the reticular deformation of the net parameter; the size of the crystallites; the efforts inthe crystalline net and the reduction of the size average of the grains, what allowed to establish themechanisms of hardening of the steel AISI 1045, deformed by rolling. They were measured and analyzeddifferent points keeping in mind the indexes of Miller for the phase ferrite of the steel. The obtained linealmodels, they are statistically significant that they show a growing tendency of the mechanical estates andmetallurgical, as the independent variables of the experimentation process are increased.Key words: roller, rolling, plastic deformation.

  3. New Observations on High-Speed Machining of Hardened AISI 4340 Steel Using Alumina-Based Ceramic Tools

    Mohamed Shalaby

    2018-05-01

    Full Text Available High-speed machining (HSM is used in industry to improve the productivity and quality of the cutting operations. In this investigation, pure alumina ceramics with the addition of ZrO2, and mixed alumina (Al2O3 + TiC tools were used in the dry hard turning of AISI 4340 (52 HRC at different high cutting speeds of 150, 250, 700 and 1000 m/min. It was observed that at cutting speeds of 150 and 250 m/min, pure alumina ceramic tools had better wear resistance than mixed alumina ones. However, upon increasing the cutting speed from 700 to 1000 m/min, mixed alumina ceramic tools outperformed pure ceramic ones. Scanning electron microscopy (SEM and X-ray photoelectron spectroscopy (XPS were used to investigate the worn cutting edges and analyze the obtained results. It was found that the tribo-films formed at the cutting zone during machining affected the wear resistances of the tools and influenced the coefficient of friction at the tool-chip interface. These observations were confirmed by the chip compression ratio results at different cutting conditions. Raising cutting speed to 1000 m/min corresponded to a remarkable decrease in cutting force components in the dry hard turning of AISI 4340 steel.

  4. The evolution of primary and secondary niobium carbonitrides in AISI 347 stainless steel during manufacturing and long-term ageing

    Erneman, J. [Department of Applied Physics, Chalmers University of Technology, SE-41296 Goeteborg (Sweden); Schwind, M. [Outokumpu Stainless AB, PB 74, SE-774 22 Avesta (Sweden); Andren, H.-O. [Department of Applied Physics, Chalmers University of Technology, SE-41296 Goeteborg (Sweden); Nilsson, J.-O. [AB Sandvik Materials Technology, R and D Centre, SE-81181 Sandviken (Sweden)]. E-mail: jan-olof.nilsson@sandvik.com; Wilson, A. [AB Sandvik Materials Technology, R and D Centre, SE-81181 Sandviken (Sweden); Agren, J. [Department of Materials Science and Engineering, Royal Institute of Technology, SE-10044 Stockholm (Sweden)

    2006-01-15

    Nb(C,N) precipitates were studied in a niobium-stabilised stainless steel (AISI 347) statically aged at 700 {sup o}C. Scanning electron microscopy and energy filtered transmission electron microscopy were used to determine the volume fraction and precipitate size of primary and secondary Nb(C,N) after ageing times between 0 and 70,000 h. The experimental data were correlated with simulations of Nb(C,N) formation based on the assumption that the process is controlled by diffusion. These simulations provide a rationale for the existence of two sets of niobium carbonitrides in commercial tubes of AISI 347. Growth of primary Nb(C,N) occurred essentially during manufacturing, with no significant growth at 700 {sup o}C. Rapid dissolution and re-precipitation of secondary Nb(C,N) occurred during manufacturing. Coarsening at 700 {sup o}C of secondary particles was modelled using the Lifshitz-Slyozov-Wagner theory, which overestimated the coarsening rate. These problems were overcome with a model developed by the authors. This model takes both growth and coarsening into account.

  5. The evolution of primary and secondary niobium carbonitrides in AISI 347 stainless steel during manufacturing and long-term ageing

    Erneman, J.; Schwind, M.; Andren, H.-O.; Nilsson, J.-O.; Wilson, A.; Agren, J.

    2006-01-01

    Nb(C,N) precipitates were studied in a niobium-stabilised stainless steel (AISI 347) statically aged at 700 o C. Scanning electron microscopy and energy filtered transmission electron microscopy were used to determine the volume fraction and precipitate size of primary and secondary Nb(C,N) after ageing times between 0 and 70,000 h. The experimental data were correlated with simulations of Nb(C,N) formation based on the assumption that the process is controlled by diffusion. These simulations provide a rationale for the existence of two sets of niobium carbonitrides in commercial tubes of AISI 347. Growth of primary Nb(C,N) occurred essentially during manufacturing, with no significant growth at 700 o C. Rapid dissolution and re-precipitation of secondary Nb(C,N) occurred during manufacturing. Coarsening at 700 o C of secondary particles was modelled using the Lifshitz-Slyozov-Wagner theory, which overestimated the coarsening rate. These problems were overcome with a model developed by the authors. This model takes both growth and coarsening into account

  6. Effect of caffeine inhibitor in corrosion rate and microstructure of KS01 carbon steel and AISI 1045 at media sea water

    Sulistioso Giat S; Setyo Purwanto; Deswita; Ari Handayani; Berta Vidyananda

    2013-01-01

    Many synthetic materials are good inhibitors for the prevention of corrosion . Many inhibitors are toxic, because of the influence of these toxic properties, recently use organic materials as corrosion inhibitors, that are not hazardous and environmentally friendly. In this study caffeine compounds used as corrosion inhibitors. This compound could be used as corrosion inhibitor because of the existence of their chemical groups that containing free electron pair, that is nitrogen. Corrosion rate testing conducted in sea water medium taken from the Northern region of Indramayu with variations of the concentration of caffeine 0, 50, 100, 150, and 200 ppm to determine the optimum concentration of caffeine in corrosion rate of carbon steel AISI 1045 and KS01 that a widely used on the cooling system in the industry. Corrosion rate of KS-01 steel before used in inhibitor media is 25,07 mpy that less than corrosion rate of carbon steel AISI 1045, is 45,82 mpy . The results of this study indicate that caffeine is able to inhibit the corrosion rate of both of samples with optimum efficiency KS01 for 64.38%, and AISI 1045 of 66.63%. The optimum concentration of caffeine to inhibited AISI 1045 is 150 ppm and for KS01 is 100 ppm,. Beside that analysis of microstructure for both samples have done, for media before and after inhibitor addition. (author)

  7. The effect of inhibitor sodium nitrate on pitting corrosion of dissimilar material weldment joint of stainless steel AISI 304 and mild steel SS 400

    Hilca, B. R., E-mail: bangkithilca@yahoo.com; Triyono, E-mail: triyonomesin@uns.ac.id [Mechanical Engineering Department, Sebelas Maret University, Surakarta 57126 (Indonesia)

    2016-03-29

    This study experimentally evaluated the effect of Sodium Nitrate inhibitor (NaNO{sub 3}) of 0.1%, 0.3%, and 0.5% on NaCl 3.5% toward pitting corrosion of dissimilar metal welding joint between stainless steel AISI 304 and mild steel SS 400. Electrochemical corrosion was tested using potentiodynamic polarization. Further the Scanning Electron Microscope (SEM) conducted to analyze the specimen. Chemical composition analysis used Energy Dispersive X-ray Spectrometry (EDS). The highest efficiency of sodium nitrate for ER 308 attained 63.8% and 64.89%for ER 309L. The specimen surface which observed through SEM showed decrease of pitting corrosion respectively with the addition of sodium nitrate content as inhibitor.

  8. pH effect on pit potential and protection potential of stainless steels AISI-304, 310 and 316 in NaCl solution

    Cabral, U.Q.; Sathler, L.; Mariano Neto, F.

    1973-06-01

    For three austenitic stainless steels, AISI 304, 310 and 316, the pH influence on the rupture, protection and corrosion potentials was studied in a 0,5N NACl solution. The pit potentials determined by the chronogalvonometric method, are pH independent within the acid range. They showed a rough linear variation within the basic range having a maximum corresponding to the pH value of 8.8. The electrochemical hysteresis method, employed for determining the protection potential, presented a total pH independence for the AISI 316. The other steels showed a small dependence within the basic range but with a tendency for the protection potential to become slightly more active with increasing pH, within the acid range. It was also noted for the three steels studied that the corrosion potental became more active with increasing pH, within the basic range [pt

  9. Thermogalvanic corrosion and galvanic effects of copper and AISI 316L stainless steel pairs in heavy LiBr brines under hydrodynamic conditions

    Sánchez-Tovar, R.; Montañés, M.T.; García-Antón, J.

    2012-01-01

    Highlights: ► Thermogalvanic corrosion results in an increase of the current densities. ► Thermogalvanic effect increases as temperature difference between tubes is higher. ► Potentials fit linearly with increase in temperature. ► ZRA shows hot cathodes for AISI 316L while cold ones for copper and galvanic pairs. ► Weight loss tests show a combined effect between thermogalvanic and galvanic effects. - Abstract: Thermogalvanic corrosion of the copper/copper and AISI 316L/AISI 316L stainless steel pairs was studied in heavy lithium bromide brines under hydrodynamic conditions. The galvanic coupling effect between copper and stainless steel was also analysed. The cold electrode (25 °C) was the stainless steel for the galvanic pair, whereas copper temperature varied (25, 50 and 75 °C). A hydrodynamic circuit was designed to study thermogalvanic corrosion by means of the zero resistance ammeter technique. Hot cathodes take place in stainless steel pairs while cold cathodes are present in copper/copper and stainless steel/copper pairs; this agrees with the thermal temperature coefficient of the potential sign. Thermogalvanic corrosion increases corrosion rates, especially working with copper. Weight loss measurements show that there is a combined effect due to the thermogalvanic and the galvanic effects.

  10. Influence of PC-GTAW Parameters on the Microstructural and Mechanical Properties of Thin AISI 1008 Steel Joints

    Kumar, Ravindra; Anant, Ramkishor; Ghosh, P. K.; Kumar, Ankit; Agrawal, B. P.

    2016-09-01

    Butt weld joints are prepared using pulse current gas tungsten arc welding out of thin sheets of AISI 1008 steel using various combinations of pulse parameters. During welding, the welding speed was kept high, but with the increase of welding speed the mean current was also increased to get the required weld joint at the constant heat input. The use of pulse current has led to improvement in mechanical and metallurgical properties of weld joints. It has resulted in less development of humping which is a common problem with high-speed welding. The undercut or dipped weld face is not observed severe. The tensile strength and hardness are enhanced by 12.5 and 12%. The increase of tensile strength and hardness is justified through TEM micrograph showing the presence of dislocation.

  11. Crack propagation behaviour in stainless steel AISI 316L at elevated temperatures under static and cyclic loading

    Lange, H.

    1991-01-01

    Experimental investigations of crack growth under creep and creep-fatigue conditions are presented. The experiments were performed with the austenitic steel AISI 316L, that will be used in fast breeder reactors. A comparison of crack propagation behaviour at temperatures of T = 550deg C and T = 700deg C in common through-thickness cracked specimens and in plates containing surface cracks is carried out by application of several fracture mechanics parameters. The quantitative description of crack initiation times and crack velocities is persued particularly. The propagation rate of one-dimensional cracks under cyclic loading conditions at T = 550deg C is also treated with fracture mechanical methods. The influence of the hold periods on crack speed is discussed. (orig.) [de

  12. Application of Deep Cryogenic Treatment to Uncoated Tungsten Carbide Inserts in the Turning of AISI 304 Stainless Steel

    Özbek, Nursel Altan; Çİçek, Adem; Gülesİn, Mahmut; Özbek, Onur

    2016-12-01

    This study investigated the effects of deep cryogenic treatment (DCT) on the wear performance of uncoated tungsten carbide inserts. AISI 304 austenitic stainless steel, widely used in industry, was selected as the workpiece material. Cutting experiments showed that the amount of wear significantly increased with increasing cutting speed. In addition, it was found that DCT contributed to the wear resistance of the turning inserts. The treated turning inserts were less worn by 48 and 38 pct in terms of crater wear and notch wear, respectively, whereas they exhibited up to 18 pct superior wear performance in terms of flank wear. This was attributed to the precipitation of new and finer η-carbides and their homogeneous distribution in the microstructure of the tungsten carbide material after deep cryogenic treatment. Analyses via image processing, hardness measurements, and SEM observations confirmed these findings.

  13. Effect of flowing sodium on corrosion and tensile properties of AISI type 316LN stainless steel at 823 K

    Sivai Bharasi, N.; Thyagarajan, K.; Shaikh, H.; Balamurugan, A. K.; Bera, Santanu; Kalavathy, S.; Gurumurthy, K.; Tyagi, A. K.; Dayal, R. K.; Rajan, K. K.; Khatak, H. S.

    2008-07-01

    AISI type 316LN stainless steel was exposed to flowing sodium in mass transfer loop (MTL) at 823 K for 16 000 h and then examined for changes in the tensile properties due to the mass transfer and corrosion effects. Comparisons in microstructural and mechanical properties were made between annealed, thermally aged and sodium exposed materials. Microstructural examination of thermally aged and sodium exposed materials revealed precipitation of carbides at the grain boundaries. The sodium exposed samples contained a degraded layer at the surface up to a depth of around 10 μm and a surface carburized layer of about 30 μm. There was about 15% increase in yield strength and a decrease of about 20% in ductility for the sodium exposed material vis-a-vis thermally aged material and this was attributed to carburization effects and microstructural changes.

  14. Effect of the hydrogen charging of AISI 316 stainless steel from solutions containing As2 O3

    Brito, S.D. de.

    1973-01-01

    The hydrogen charging of AISI 316 stainless steel has turned unstable the austenitic structure which partially decomposes into two phases: ε (hexagonal close packed) and α ' (body centered cubic). A 1 N H 2 SO 4 solution was used as electrolyte, with varying concentrations of As 2 O 3 (0, 1, 5 and 100 mg/l) for a single constant applied current density (i o = 0,22 A/cm 2 ). It was observed that a smaller austenitic grain as well as a larger hydrogen charging time, improve the phase transformation. It was established that the order in which the transformation products of the austenite appear through hydrogen charging follows the sequence: Y → Y-bar + ε → Y + ε + α ', although there is still some doubt about the equivalent transformation order by plastic deformation. (author)

  15. Evaluation of Microstructure and Toughness of AISI D2 Steel by Bright Hardening in Comparison with Oil Quenching

    Torkamani, H.; Raygan, Sh.; Rassizadehghani, J.

    2011-12-01

    AISI D2 is used widely in the manufacture of blanking and cold-forming dies, on account of its excellent hardness and wear behavior. Increasing toughness at a fixed high level of hardness is growing requirement for this kind of tool steel. Improving microstructure characteristics, especially refinement of coarse carbides, is an appropriate way to meet such requirement. In this study, morphology and size of carbides in martensite matrix were compared between two kinds of samples, which were bright hardened (quenching in hot alkaline salt bath consisting of 60% KOH and 40% NaOH) at 230 °C and quenched in oil bath at 60 °C. Results showed that morphology and distribution of carbides in samples performed by bright hardening were finer and almost spherical compared to that of oil quenched. This microstructure resulted in an improvement in toughness and tensile properties of alloy.

  16. Effect of flowing sodium on corrosion and tensile properties of AISI type 316LN stainless steel at 823 K

    Sivai Bharasi, N.; Thyagarajan, K.; Shaikh, H.; Balamurugan, A.K.; Bera, Santanu; Kalavathy, S.; Gurumurthy, K.; Tyagi, A.K.; Dayal, R.K.; Rajan, K.K.; Khatak, H.S.

    2008-01-01

    AISI type 316LN stainless steel was exposed to flowing sodium in mass transfer loop (MTL) at 823 K for 16 000 h and then examined for changes in the tensile properties due to the mass transfer and corrosion effects. Comparisons in microstructural and mechanical properties were made between annealed, thermally aged and sodium exposed materials. Microstructural examination of thermally aged and sodium exposed materials revealed precipitation of carbides at the grain boundaries. The sodium exposed samples contained a degraded layer at the surface up to a depth of around 10 μm and a surface carburized layer of about 30 μm. There was about 15% increase in yield strength and a decrease of about 20% in ductility for the sodium exposed material vis-a-vis thermally aged material and this was attributed to carburization effects and microstructural changes

  17. Experimental Determination of Temperature During Rotary Friction Welding of AA1050 Aluminum with AISI 304 Stainless Steel

    Eder Paduan Alves

    2012-03-01

    Full Text Available The purpose of this study was the temperature monitoring at bonding interface during the rotary friction welding process of dissimilar materials: AA1050 aluminum with AISI 304 stainless steel. As it is directly related to the mechanical strenght of the junction, its experimental determination in real time is of fundamental importance for understanding and characterizing the main process steps, and the definition and optimization of parameters. The temperature gradients were obtained using a system called Thermocouple Data-Logger, which allowed monitoring and recording data in real-time operation. In the graph temperature versus time obtained, the heating rates, cooling were analyzed, and the maximum temperature was determined that occurred during welding, and characterized every phases of the process. The efficiency of this system demonstrated by experimental tests and the knowledge of the temperature at the bonding interface open new lines of research to understand the process of friction welding.

  18. Normalizing effect on fatigue crack propagation at the heat-affected zone of AISI 4140 steel shielded metal arc weldings

    B. Vargas-Arista

    2013-01-01

    Full Text Available The fractography and mechanical behaviour of fatigue crack propagation in the heat-affected zone (HAZ of AISI 4140 steel welded using the shielded metal arc process was analysed. Different austenitic grain size was obtained by normalizing performed at 1200 °C for 5 and 10 hours after welding. Three point bending fatigue tests on pre-cracked specimens along the HAZ revealed that coarse grains promoted an increase in fatigue crack growth rate, hence causing a reduction in both fracture toughness and critical crack length, and a transgranular brittle final fracture with an area fraction of dimple zones connecting cleavage facets. A fractographic analysis proved that as the normalizing time increased the crack length decreased. The increase in the river patterns on the fatigue crack propagation in zone II was also evidenced and final brittle fracture because of transgranular quasicleavage was observed. Larger grains induced a deterioration of the fatigue resistance of the HAZ.

  19. Process parameter optimization during EDM of AISI 316 LN stainless steel by using fuzzy based multi-objective PSO

    Majumder, Arindam [National Institute of Technology Agartala, Tripura (India)

    2013-07-15

    The present contribution describes an application of a hybrid approach using fuzzy logic and particle swarm optimization (PSO) for optimizing the process parameters in the electric discharge machining (EDM) of AISI 316LN Stainless Steel. In this study, each experimentation was performed under different machining conditions of pulse current, pulse on-time, and pulse off-time. Machining performances such as MRR and EWR were evaluated. A Taguchi L9 orthogonal array was produced to plan the experimentation and the regression method was applied to model the relationship between the input factors and responses. A fuzzy model was employed to provide a fitness function to PSO by unifying the multiple responses. Finally, PSO was used to predict the optimal process parametric settings for the multi-performance optimization of the EDM operation. The experimental results confirm the feasibility of the strategy and are in good agreement with the predicted results over a wide range of machining conditions employed in the process.

  20. Weldability, machinability and surfacing of commercial duplex stainless steel AISI2205 for marine applications – A recent review

    A. Vinoth Jebaraj

    2017-05-01

    Full Text Available In the present review, attempts have been made to analyze the metallurgical, mechanical, and corrosion properties of commercial marine alloy duplex stainless steel AISI 2205 with special reference to its weldability, machinability, and surfacing. In the first part, effects of various fusion and solid-state welding processes on joining DSS 2205 with similar and dissimilar metals are addressed. Microstructural changes during the weld cooling cycle such as austenite reformation, partitioning of alloying elements, HAZ transformations, and the intermetallic precipitations are analyzed and compared with the different welding techniques. In the second part, machinability of DSS 2205 is compared with the commercial ASS grades in order to justify the quality of machining. In the third part, the importance of surface quality in a marine exposure is emphasized and the enhancement of surface properties through peening techniques is highlighted. The research gaps and inferences highlighted in this review will be more useful for the fabrications involved in the marine applications.

  1. Weldability, machinability and surfacing of commercial duplex stainless steel AISI2205 for marine applications - A recent review.

    Vinoth Jebaraj, A; Ajaykumar, L; Deepak, C R; Aditya, K V V

    2017-05-01

    In the present review, attempts have been made to analyze the metallurgical, mechanical, and corrosion properties of commercial marine alloy duplex stainless steel AISI 2205 with special reference to its weldability, machinability, and surfacing. In the first part, effects of various fusion and solid-state welding processes on joining DSS 2205 with similar and dissimilar metals are addressed. Microstructural changes during the weld cooling cycle such as austenite reformation, partitioning of alloying elements, HAZ transformations, and the intermetallic precipitations are analyzed and compared with the different welding techniques. In the second part, machinability of DSS 2205 is compared with the commercial ASS grades in order to justify the quality of machining. In the third part, the importance of surface quality in a marine exposure is emphasized and the enhancement of surface properties through peening techniques is highlighted. The research gaps and inferences highlighted in this review will be more useful for the fabrications involved in the marine applications.

  2. The influence of low oxygen and contaminated sodium environments on the fatigue behavior of solution treated AISI 316 stainless steel

    Marshall, P [CEGB, BNL, Berkeley (United Kingdom)

    1977-07-01

    The influence of air and sodium environments on the fatigue properties of solution treated AISI 316 steel was studied by predictive methods and by conducting tests in air, in high temperature sodium, or following pre-exposure to sodium. The sodium environments studied included contaminated sodium or the products of sodium/water flames possibly typical of fast reactor fault conditions, and low oxygen sodium more appropriate to normal plant operation. Generally, fatigue properties were reduced by contaminated sodium or the products of sodium/water flames and improved by low oxygen sodium when compared with similar tests conducted in air. However, complex effects were observed with respect to crack initiation. The experimental results are discussed and generally follow trends predicted by physically based fatigue models. (author)

  3. On the residual stress modeling of shot-peened AISI 4340 steel: finite element and response surface methods

    Asgari, Ali; Dehestani, Pouya; Poruraminaie, Iman

    2018-02-01

    Shot peening is a well-known process in applying the residual stress on the surface of industrial parts. The induced residual stress improves fatigue life. In this study, the effects of shot peening parameters such as shot diameter, shot speed, friction coefficient, and the number of impacts on the applied residual stress will be evaluated. To assess these parameters effect, firstly the shot peening process has been simulated by finite element method. Then, effects of the process parameters on the residual stress have been evaluated by response surface method as a statistical approach. Finally, a strong model is presented to predict the maximum residual stress induced by shot peening process in AISI 4340 steel. Also, the optimum parameters for the maximum residual stress are achieved. The results indicate that effect of shot diameter on the induced residual stress is increased by increasing the shot speed. Also, enhancing the friction coefficient magnitude always cannot lead to increase in the residual stress.

  4. Microstructures and phase formations in the surface layer of an AISI D2 steel treated with pulsed electron beam

    Zou, J.X.; Grosdidier, T.; Zhang, K.M.; Gao, B.; Hao, S.Z.; Dong, C.

    2007-01-01

    The nanostructures and metastable phase transformations in the surface layer of an AISI D2 steel treated with high current pulsed electron beam (HCPEB) were investigated. The surface structure is marked by two distinct features, i.e. the formation of sub-micrometer fine austenite γ grains (50-150 nm), and the disappearance of carbides via dissolution and crater eruption. The γ phase directly grows from the melt and is retained down to room temperature. Although the cooling rate is as high as 10 7 K/s in our case, the martensitic transformation could completely be suppressed. Such an effect is due to the increased stability of the austenite phase through grain refinement and chemistry modification

  5. Effect of post-weld heat treatment and electrolytic plasma processing on tungsten inert gas welded AISI 4140 alloy steel

    Dewan, Mohammad W.; Liang, Jiandong; Wahab, M.A.; Okeil, Ayman M.

    2014-01-01

    Highlights: • The effects of PWHT and EPP were explored on TIG welded AISI4140 alloy steel. • All welded samples were checked with PAUT and ensured defect-free before testing. • Residual stresses, hardness, and tensile properties were measured experimentally. • PWHT resulted higher ductility but lower tensile strength for grain refinement. • EPP-treated samples showed higher tensile strength but lower ductility. - Abstract: Post-weld heat treatment (PWHT) is commonly adopted on welded joints and structures to relieve post-weld residual stresses; and restore the mechanical properties and structural integrity. An electrolytic plasma process (EPP) has been developed to improve corrosion behavior and wear resistance of structural materials; and can be employed in other applications and surface modifications aspects. In this study the effects of PWHT and EPP on the residual stresses, micro-hardness, microstructures, and uniaxial tensile properties are explored on tungsten inert gas (TIG) welded AISI-4140 alloys steel with SAE-4130 chromium–molybdenum alloy welding filler rod. For rational comparison all of the welded samples are checked with nondestructive Phased Array Ultrasonic Testing (PAUT) and to ensure defect-free samples before testing. Residual stresses are assessed with ultrasonic testing at different distances from weld center line. PWHT resulted in relief of tensile residual stress due to grain refinement. As a consequence higher ductility but lower strength existed in PWHT samples. In comparison, EPP-treated samples revealed lower residual stresses, but no significant variation on the grain refinement. Consequently, EPP-treated specimens exhibited higher tensile strength but lower ductility and toughness for the martensitic formation due to the rapid heating and quenching effects. EPP was also applied on PWHT samples, but which did not reveal any substantial effect on the tensile properties after PWHT at 650 °C. Finally the microstructures and

  6. Effects of nitrogen ion implantation time on tungsten films deposited by DC magnetron sputtering on AISI 410 martensitic stainless steel

    Malau, Viktor, E-mail: malau@ugm.ac.id; Ilman, Mochammad Noer, E-mail: noer-ilman@yahoo.com; Iswanto, Priyo Tri, E-mail: priyatri@yahoo.com; Jatisukamto, Gaguk, E-mail: gagukjtsk@yahoo.co.id [Mechanical and Industrial Engineering Department, Gadjah Mada University Jl. Grafika 2, Yogyakarta, 55281 (Indonesia)

    2016-03-29

    Nitrogen ion implantation time on tungsten thin film deposited on surface of AISI 410 steel has been performed. Tungsten thin film produced by dc magnetron sputtering method was deposited on AISI 410 martensitic stainless steel substrates, and then the nitrogen ions were implanted on tungsten thin film. The objective of this research is to investigate the effects of implantation deposition time on surface roughness, microhardness, specific wear and corrosion rate of nitrogen implanted on tungsten film. Magnetron sputtering process was performed by using plasma gas of argon (Ar) to bombardier tungsten target (W) in a vacuum chamber with a pressure of 7.6 x 10{sup −2} torr, a voltage of 300 V, a sputter current of 80 mA for sputtered time of 10 minutes. Nitrogen implantation on tungsten film was done with an initial pressure of 3x10{sup −6} mbar, a fluence of 2 x 10{sup 17} ions/cm{sup 2}, an energy of 100 keV and implantation deposition times of 0, 20, 30 and 40 minutes. The surface roughness, microhardness, specific wear and corrosion rate of the films were evaluated by surfcorder test, Vickers microhardness test, wear test and potentiostat (galvanostat) test respectively. The results show that the nitrogen ions implanted deposition time on tungsten film can modify the surface roughness, microhardness, specific wear and corrosion rate. The minimum surface roughness, specific wear and corrosion rate can be obtained for implantation time of 20 minutes and the maximum microhardness of the film is 329 VHN (Vickers Hardness Number) for implantation time of 30 minutes. The specific wear and corrosion rate of the film depend directly on the surface roughness.

  7. Effects of Cr2N Precipitation on the Antibacterial Properties of AISI 430 Stainless Steel

    Je-Kang Du; Chih-Yeh Chao; Yu-Ting Jhong; Chung-Hao Wu; Ju-Hui Wu

    2016-01-01

    Based on their mechanical properties and good corrosion resistance, some commercial Ni-Cr stainless steels have been widely applied as biomaterials, including the austenitic 304 stainless steel, the austenitic 316 stainless steel, the duplex 2205 stainless steel, and the ferritic 430 stainless steel. In order to reduce the occurrence of infections resulting from biomaterial implants, instruments, and medical devices, Cu2+ and Ag2+ ions have been added onto biomaterials for increasing the anti...

  8. Nanosecond laser surface modification of AISI 304L stainless steel: Influence the beam overlap on pitting corrosion resistance

    Pacquentin, Wilfried; Caron, Nadège; Oltra, Roland

    2014-01-01

    Surface modifications of AISI 304L stainless steel by laser surface melting (LSM) were investigated using a nanosecond pulsed laser-fibre doped by ytterbium at different overlaps. The objective was to study the change in the corrosion properties induced by the treatment of the outer-surface of the stainless steel without modification of the bulk material. Different analytical techniques such as scanning electron microscopy (SEM), X-ray diffraction (XRD), and glow discharge optical emission spectrometry (GDOES) were used to characterize the laser-melted surface. The corrosion resistance was evaluated in a chloride solution at room temperature by electrochemical tests. The results showed that the crystallographic structure, the chemical composition, the properties of the induced oxide layer and consequently the pitting corrosion resistance strongly depend on the overlap rate. The most efficient laser parameters led to an increase of the pitting potential by more than 300 mV, corresponding to a quite important improvement of the corrosion resistance. This latter was correlated to chromium enrichment (47 wt.%) at the surface of the stainless steel and the induced absence of martensite and ferrite phases. However, these structural and chemical modifications were not sufficient to explain the change in corrosion behaviour: defects and adhesion of the surface oxide layer must have been taken into consideration.

  9. Standard test method for electrochemical reactivation (EPR) for detecting sensitization of AISI type 304 and 304L stainless steels

    American Society for Testing and Materials. Philadelphia

    1994-01-01

    1.1 This test method covers a laboratory procedure for conducting an electrochemical reactivation (EPR) test on AISI Type 304 and 304L (UNS No. S30400 and S30403, respectively) stainless steels. This test method can provide a nondestructive means of quantifying the degree of sensitization in these steels (1, 2, 3). This test method has found wide acceptance in studies of the effects of sensitization on intergranular corrosion and intergranular stress corrosion cracking behavior (see Terminology G15). The EPR technique has been successfully used to evaluate other stainless steels and nickel base alloys (4), but the test conditions and evaluation criteria used were modified in each case from those cited in this test method. 1.2 The values stated in SI units are to be regarded as the standard. The inch-pound units given in parentheses are for information only. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this...

  10. Separation of surface, subsurface and volume fatigue damage effects in AISI 348 steel for power plant applications

    Klein, Martin; Nowak, David; Walther, Frank [Technical Univ. Dortmund (Germany). Dept. of Materials Test Engineering (WPT); Starke, Peter [Saarland Univ., Saarbruecken (Germany). Chair of Non-Destructive Testing and Quality Assurance; Boller, Christian [Saarland Univ., Saarbruecken (Germany). Chair of Non-Destructive Testing and Quality Assurance; Fraunhofer IZFP, Saarbruecken (Germany)

    2016-08-01

    A wide range of industries including energy, chemistry, pharmacy, textiles, food and drink, pulp and paper, etc. is using stainless steels. Metastable austenitic steels such as used in power plants and chemical industry are subjected to cyclic mechanical and thermal loading in air as well as under the influence of corrosive media. This paper provides an overview on different nondestructive and electrochemical measurement techniques, which allow differentiating fatigue damage effects in total strain controlled multiple and constant amplitude tests with respect to damage appearance on surface, in subsurface area as well as in volume of specimens or components microstructure. In addition to conventional mechanical stress-strain hysteresis curves, electrical resistance, magnetic and open circuit potential measurements have been applied to characterize the cyclic deformation behavior of the metastable austenitic steel AISI 348 (X10CrNiNb18-9) in laboratory air and in distilled water. Based on these results obtained, the paper provides an outlook on the possibility for an efficient (remaining) fatigue life evaluation approach, which is adapted to the needs of the application areas.

  11. A study on the microstructure and mechanical properties of AISI D2 tool steel modified by niobium

    Hamidzadeh, M.A.; Meratian, M. [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Mohammadi Zahrani, M., E-mail: iut.mohammadi@gmail.com [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of)

    2012-10-30

    The microstructure and mechanical properties of AISI D2 tool steel with up to 1.5 wt% niobium additions were investigated. The microstructural evolutions were characterized by means of optical microscopy and scanning electron microscopy techniques. Mechanical properties of the samples were measured using tensile testing, hardness measurements and Charpy impact test. The results indicated that modification of the microstructure was effectively achieved through the addition of 1.5 wt% of niobium, which refined the prior-austenite grains and decreased the volume fraction of eutectic carbides. Also, the eutectic carbide network tended to break thereby forming blocky and ribbon-like morphologies in the eutectic structures. The ductility and impact toughness of the niobium-contained steels were increased considerably and reached to about 5.8% and 15 J/cm{sup 2}, respectively. Generally, the results of this study suggest that niobium can be used as an alloying element to significantly enhance the ductility and impact toughness of D2 tool steel without affecting the hardness.

  12. A study on the microstructure and mechanical properties of AISI D2 tool steel modified by niobium

    Hamidzadeh, M.A.; Meratian, M.; Mohammadi Zahrani, M.

    2012-01-01

    The microstructure and mechanical properties of AISI D2 tool steel with up to 1.5 wt% niobium additions were investigated. The microstructural evolutions were characterized by means of optical microscopy and scanning electron microscopy techniques. Mechanical properties of the samples were measured using tensile testing, hardness measurements and Charpy impact test. The results indicated that modification of the microstructure was effectively achieved through the addition of 1.5 wt% of niobium, which refined the prior-austenite grains and decreased the volume fraction of eutectic carbides. Also, the eutectic carbide network tended to break thereby forming blocky and ribbon-like morphologies in the eutectic structures. The ductility and impact toughness of the niobium-contained steels were increased considerably and reached to about 5.8% and 15 J/cm 2 , respectively. Generally, the results of this study suggest that niobium can be used as an alloying element to significantly enhance the ductility and impact toughness of D2 tool steel without affecting the hardness.

  13. Influence of Ti, C and N concentration on the intergranular corrosion behaviour of AISI 316Ti and 321 stainless steels

    Pardo, A.; Merino, M.C.; Coy, A.E.; Viejo, F.; Carboneras, M.; Arrabal, R.

    2007-01-01

    Intergranular corrosion behaviour of 316Ti and 321 austenitic stainless steels has been evaluated in relation to the influence exerted by modification of Ti, C and N concentrations. For this evaluation, electrochemical measurements - double loop electrochemical potentiokinetic reactivation (DL-EPR) - were performed to produce time-temperature-sensitization (TTS) diagrams for tested materials. Transmission (TEM) and scanning electron microscopy (SEM) were used to determine the composition and nature of precipitates. The addition of Ti promotes better intergranular corrosion resistance in stainless steels. The precipitation of titanium carbides reduces the formation of chromium-rich carbides, which occurs at lower concentrations. Also, the reduction of carbon content to below 0.03 wt.% improves sensitization resistance more than does Ti content. The presence of Mo in AISI 316Ti stainless steel reduces chromium-rich carbide precipitation; the reason is that Mo increases the stability of titanium carbides and tends to replace chromium in the formation of carbides and intermetallic compounds, thus reducing the risks of chromium-depletion

  14. Study of cyclic oxidation for stainless steels AISI 309 T 253 M A, with low additions of cerium

    Velazquez F, G.L.; Martinez, M.; Ruiz, A.

    1998-01-01

    It has been detected that the addition of small amounts (<1%) of the so called 'reactive elements' such as Cerium to Fe-Cr alloys that was utilized in oxidating environment at high temperatures improving its resistance to oxidation under isothermal and cyclic conditions. In this work, it was evaluated the behavior under cyclic oxidation conditions for an austenitic stainless steel at chromium-nickel (253MA) with cerium addition, and comparing it with the AISI 310S austenitic stainless steel. The cyclic oxidation essays consist of five cycles by 24 hours each one, following of a cooling in air until ambient temperature from the temperatures of 850, 900 and 950 Centigrade, registering the gain mass of the specimen at end of each cycle. In order to this were prepared samples with dimensions of 20 mm. x 10 mm. x 1 mm. Later to the oxidation essays was evaluated the morphology of the corrosion products layer by scanning electron microscopy. The present phases were identified by X-ray diffraction and by chemical microanalysis by Dispersive energy (EDAX). The results obtained show that the steel with cerium addition, presents a higher adherence and resistance to the spalling noting that the cerium promotes the casting anchor of the oxides layer to matrix and by reducing the grain size of the layer improving its plasticity. Additionally the cerium promotes the preferential oxidation of the forming elements of protective layers like the chromium. (Author)

  15. Effect of electromagnetic interaction during fusion welding of AISI 2205 duplex stainless steel on the corrosion resistance

    García-Rentería, M.A., E-mail: marcogarciarenteria@uadec.edu.mx [Faculty of Metallurgy, Autonomous University of Coahuila, Carretera 57 Km. 5, CP 25720, Monclova, Coahuila (Mexico); López-Morelos, V.H., E-mail: vhlopez@umich.mx [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); González-Sánchez, J., E-mail: jagonzal@uacam.mx [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico); García-Hernández, R., E-mail: rgarcia@umich.mx [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); Dzib-Pérez, L., E-mail: franciscocl7@yahoo.com.mx [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico); Curiel-López, F.F., E-mail: franciscocl7@yahoo.com.mx [Faculty of Metallurgy, Autonomous University of Coahuila, Carretera 57 Km. 5, CP 25720, Monclova, Coahuila (Mexico)

    2017-02-28

    Highlights: • Application of EMILI during welding 2205 Duplex stainless steel hindered the coarsening of δ grains in HTHAZ and promoted regeneration of γ. • Welds made with simultaneous EMILI presented TPI values at the HTHAZ similar to those for BM. • Welds made under 3, 12 and 15 mT presented a mass loss by anodic polarisation similar to that observed for the as-received BM. • This behaviour is due to changes in the dynamics of microstructural evolution during welding with EMILI. - Abstract: The effect of electromagnetic interaction of low intensity (EMILI) applied during fusion welding of AISI 2205 duplex stainless steel on the resistance to localised corrosion in natural seawater was investigated. The heat affected zone (HAZ) of samples welded under EMILI showed a higher temperature for pitting initiation and lower dissolution under anodic polarisation in chloride containing solutions than samples welded without EMILI. The EMILI assisted welding process developed in the present work enhanced the resistance to localised corrosion due to a modification on the microstructural evolution in the HAZ and the fusion zone during the thermal cycle involved in fusion welding. The application of EMILI reduced the size of the HAZ, limited coarsening of the ferrite grains and promoted regeneration of austenite in this zone, inducing a homogeneous passive condition of the surface. EMILI can be applied during fusion welding of structural or functional components of diverse size manufactured with duplex stainless steel designed to withstand aggressive environments such as natural seawater or marine atmospheres.

  16. Evaluación del comportamiento a fatiga de una unión soldada a tope de acero AISI 1015//Evaluation of the fatigue behaviour of a butt welded joint of AISI 1015 steel

    Pavel Michel Almaguer‐Zaldivar

    2015-01-01

    Full Text Available Las uniones soldadas son un componente importante de una estructura, por lo que siempre es necesario conocer la respuesta de las mismas sometidas a cargas cíclicas. El objetivo de este trabajo es obtener la curva S-N de una unión soldada a tope de acero AISI 1015 y electrodo E6013 como material de aporte. Los ensayos a fatiga se realizaron de acuerdo a la norma ASTM en una máquina universal MTS810. Se utilizaron probetas de sección rectangular. El ciclo de carga fueasimétrico a tracción, con un coeficiente de asimetría de 0,1. Se obtuvo que la unión estudiada tiene un límite de resistencia a la fatiga de 178 MPa, a un punto de corte de 2 039 093 ciclos.Palabras claves: unión soldada, fatiga, curva S-N, AISI 1015, electrodo E6013._______________________________________________________________________________AbstractWelded joints are an important component in structures, by this reason is necessary to know the behaviour of these elements under cyclic loads. The objective of this work is to obtain the S-N curve of the butt welded joint of AISI 1015 steel and electrode E6013 as the contribution material. Fatiguetest was realized within the ASTM standard in the MTS810 testing machine. Rectangular cross section specimens was used. Cyclic loads was asymmetric tensile and the asymmetry ratio used was 0,1. In this study was obtained the fatigue limit equal to 178 MPa, at the cut point of 2 039 093 cycles.Key words: welded joint, fatigue, S-N curve, AISI 1015 steel, electrode E6013.

  17. Surface nanocrystallization by surface mechanical attrition treatment and its effect on structure and properties of plasma nitrided AISI 321 stainless steel

    Lin Yimin [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, 18 Middle Tianshui Road, Lanzhou 730000 (China) and Graduate School of the Chinese Academy of Sciences, Beijing 100039 (China)]. E-mail: linyimin_2001@yahoo.com.cn; Lu Jian [LASMIS, University of Technology of Troyes, 10000 Troyes (France); Wang Liping [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, 18 Middle Tianshui Road, Lanzhou 730000 (China); Graduate School of the Chinese Academy of Sciences, Beijing 100039 (China); Xu Tao [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, 18 Middle Tianshui Road, Lanzhou 730000 (China); Xue Qunji [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, 18 Middle Tianshui Road, Lanzhou 730000 (China)]. E-mail: qjxue@ns.lzb.ac.cn

    2006-12-15

    A plastic deformation surface layer with nanocrystalline grains was produced on AISI 321 austenitic stainless steel by means of surface mechanical attrition treatment (SMAT). Low-temperature nitriding of SMAT and un-SMAT AISI 321 stainless steel was carried out in pulsed-DC glow discharge. The effect of SMAT pretreatment on the microstructure and properties of the stainless steel were investigated using X-ray diffraction, scanning electron microscopy, transmission electron microscopy, Vickers hardness tester and UMT-2MT tribometer. The results show that the plasma nitriding of AISI 321 steel can be enhanced considerably by means of SMAT process before nitriding, and a much thicker nitrogen diffusion layer with higher hardness was obtained for the SMAT samples when compared with un-SMAT samples. In addition, the wear resistance and load capacity of the nitrided layers on the SMAT samples was much higher than that of the un-SMAT samples due to the thicker S phase case and the gradient nitrogen diffusion layer.

  18. Comparative study of AISI M3:2 high speed steel produced through different techniques of manufacturing; Estudo comparativo de acos rapidos AISI M3:2 produzidos por diferentes processos de fabricacao

    Araujo Filho, Oscar Olimpio de

    2006-07-01

    In this work AISI M3:2 high speed steels obtained through different techniques of manufacturing, submitted to the same heat treatment procedure were evaluated by measuring their mechanical properties of transverse rupture strength and hardness. Sinter 23 obtained by hot isostatic pressing (HIP), VWM3C obtained by the conventional route and a M3:2 high speed steel obtained by cold compaction of water atomized powders and vacuum sintered with and without the addition of a small quantity of carbon were evaluated after the same heat treatment procedure. The vacuum sintered M3:2 high speed steel can be an alternative to the more expensive high speed steel produced by hot isostatic pressing and with similar properties presented by the conventional one. The characterization of the vacuum sintered M3:2 high speed steel was performed by measuring the densities of the green compacts and after the sintering cycle. The sintering produced an acceptable microstructure and densities near to the theoretical. The transverse rupture strength was evaluated by means of three point bending tests and the hardness by means of Rockwell C and Vickers tests. The technique of scanning electronic microscopy (SEM) was used to evaluate the microstructure and to establish a relation with the property of transverse rupture strength. The structure was determined by means of X-ray diffraction (XRD) patterns and the retained austenite was detected to all the conditions of heat treatment. The main contribution of this work is to establish a relation between the microstructure and the mechanical property of transverse rupture strength and to evaluate the AISI M3:2 vacuum sintered high speed steel as an alternative to the similar commercial high speed steels. (author)

  19. Susceptibility to stress corrosion in stainless steels type AISI 321 and 12X18H10T used in PWR type reactors (WWER); Susceptibilidad a la corrosion bajo esfuerzo de barras de acero inoxidable AISI 321 y 12X18H10T en ambientes utilizados en reactores VVER

    Matadamas C, N

    1996-12-31

    Titanium stabilized stainless steels have been utilized in sovietic pressurized water reactors (VVER) for avoid the susceptibility to Intergranular Corrosion (IGC) present in other austenitic stainless steels. However the Intergranular Corrosion resistance of this kind of materials has been questioned because of Intergranular Stress Corrosion Cracking failures (IGSCC) have been reported. This paper study the electrochemical behavior of the AISI 321 stainless steel in a H{sub 3}BO{sub 3} Solution contaminated with chlorides and its susceptibility to Intergranular Corrosion.Electrochemical prediction diagrams of the stainless steels AISI 321 and 12X18H10T (sovietic) sensitized (600 Centigrade, 3 h.) were compared. Cylindrical and conical samples were used in Slow Strain Rate Tests (SSRT), to determine the susceptibility to Stress Corrosion Cracking (SCC) in AISI 321 and 12X18H10T stainless steels. The results obtained showed that the temperature of the solution is a very important factor to detect this susceptibility. Fractography studies on the fracture surfaces of the samples obtained in the SSRT at high temperature were realized. Corrosion velocities of both AISI 321 and 12X18H10T stainless steels were determined using conical samples in the CERT system at high temperature. E.D.A.X. analysis was employed in both AISI 321 and 12X18H10T stainless steels in order to explain the degree of sensitization. (Author).

  20. Pre- and postirradiation properties of brazed joints of AISI 316L stainless steel

    Brossa, M.; Franconi, E.; Guerreschi, U.; Pierazzi, L.; Poggi, P.; Rustia, V.

    1994-01-01

    An extensive test campaign has been performed to verify the reliability and the endurance of brazed joints between AISI 316L parts for structural applications in the nuclear field. The tests, conducted for comparison with three different high melting temperature alloys, included tensile tests (normal and shear), fatigue tests (fatigue crack propagation, low cycle fatigue, 4-point bending fatigue) and impact tests; besides, tensile tests have been performed with both unirradiated and irradiated specimens. Generally, the tests demonstrated satisfactory mechanical properties of the joints and revealed occasionally strong differences in the behaviour of the different brazing alloys, thus providing important design indications. ((orig.))