Electron microscopy of nuclear zirconium alloys

International Nuclear Information System (INIS)

Versaci, R.A.; Ipohorski, Miguel

1986-01-01

Transmission electron microscopy observations of the microstructure of zirconium alloys used in fuel sheaths of nuclear power reactors are reported. Specimens were observed after different thermal and mechanical treatment, similar to those actually used during fabrication of the sheaths. Electron micrographs and electron diffraction patterns of second phase particles present in zircaloy-2 and zircaloy-4 were also obtained, as well as some characteristic parameters. Images of oxides and hydrides most commonly present in zirconium alloys are also shown. Finally, the structure of a Zr-2,5Nb alloy used in CANDU reactors pressure tubes, is observed by electron microscopy. (Author) [es

Laves intermetallics in stainless steel-zirconium alloys

International Nuclear Information System (INIS)

Abraham, D.P.; McDeavitt, S.M.; Richardson, J.W. Jr.

1997-01-01

Laves intermetallics have a significant effect on properties of metal waste forms being developed at Argonne National Laboratory. These waste forms are stainless steel-zirconium alloys that will contain radioactive metal isotopes isolated from spent nuclear fuel by electrometallurgical treatment. The baseline waste form composition for stainless steel-clad fuels is stainless steel-15 wt.% zirconium (SS-15Zr). This article presents results of neutron diffraction measurements, heat-treatment studies and mechanical testing on SS-15Zr alloys. The Laves intermetallics in these alloys, labeled Zr(Fe,Cr,Ni) 2+x , have both C36 and C15 crystal structures. A fraction of these intermetallics transform into (Fe,Cr,Ni) 23 Zr 6 during high-temperature annealing; the authors have proposed a mechanism for this transformation. The SS-15Zr alloys show virtually no elongation in uniaxial tension, but exhibit good strength and ductility in compression tests. This article also presents neutron diffraction and microstructural data for a stainless steel-42 wt.% zirconium (SS-42Zr) alloy

Waterside corrosion of zirconium alloys in nuclear power plants

International Nuclear Information System (INIS)

1998-01-01

Technically the study of corrosion of zirconium alloys in nuclear power reactors is a very active field and both experimental work and understanding of the mechanisms involved are going through rapid changes. As a result, the lifetime of any publication in this area is short. Because of this it has been decided to revise IAEA-TECDOC-684 - Corrosion of Zirconium Alloys in Nuclear Power Plants - published in 1993. This updated, revised and enlarged version includes major changes to incorporate some of the comments received about the first version. Since this review deals exclusively with the corrosion of zirconium and zirconium based alloys in water, and another separate publication is planned to deal with the fuel-side corrosion of zirconium based fuel cladding alloys, i.e. stress corrosion cracking, it was decided to change the original title to Waterside Corrosion of Zirconium Alloys in Nuclear Power Plants. The rapid changes in the field have again necessitated a cut-off date for incorporating new data. This edition incorporates data up to the end of 1995; including results presented at the 11 International Symposium on Zirconium in the Nuclear Industry held in Garmisch-Partenkirchen, Germany, in September 1995. The revised format of the review now includes: Introductory chapters on basic zirconium metallurgy and oxidation theory; A revised chapter discussing the present extent of our knowledge of the corrosion mechanism based on laboratory experiments; a separate and revised chapter discussing hydrogen uptake; a completely reorganized chapter summarizing the phenomenological observations of zirconium alloy corrosion in reactors; a new chapter on modelling in-reactor corrosion; a revised chapter devoted exclusively to the manner in which irradiation might influence the corrosion process; finally, a summary of our present understanding of the corrosion mechanisms operating in reactor

Some recent trends in the use of zirconium alloys for nuclear service

International Nuclear Information System (INIS)

Balaramamoorthy, K.

1992-01-01

Without any exception nuclear power reactors particularly the water cooled ones, operating in the World use natural or slightly enriched uranium oxide fuel pellets with zirconium alloy cladding. While the zirconium alloys have proven to be successful in their designed usage, a desire for longer lifetimes of core components and increased duty cycle puts more demand on materials performance. This demand has led to more in depth studies of phenomena associated with zirconium alloy corrosion mechanism, fine tuning of the zirconium alloy composition, development of fabrication techniques and to the evaluation of newer zirconium alloys for critical applications. (author). 5 refs., 32 figs

Thermodynamic Database for Zirconium Alloys

International Nuclear Information System (INIS)

Jerlerud Perez, Rosa

2003-05-01

For many decades zirconium alloys have been commonly used in the nuclear power industry as fuel cladding material. Besides their good corrosion resistance and acceptable mechanical properties the main reason of using these alloys is the low neutron absorption. Zirconium alloys are exposed to a very severe environment during the nuclear fission process and there is a demand for better design of this material. To meet this requirement a thermodynamic database is developed to support material designers. In this thesis some aspects about the development of a thermodynamic database for zirconium alloys are presented. A thermodynamic database represents an important facility in applying thermodynamic equilibrium calculations for a given material providing: 1) relevant information about the thermodynamic properties of the alloys e.g. enthalpies, activities, heat capacity, and 2) significant information for the manufacturing process e.g. heat treatment temperature. The basic information in the database is first the unary data, i.e. pure elements; those are taken from the compilation of the Scientific Group Thermodata Europe (SGTE) and then the binary and ternary systems. All phases present in those binary and ternary systems are described by means of the Gibbs energy dependence on composition and temperature. Many of those binary systems have been taken from published or unpublished works and others have been assessed in the present work. All the calculations have been made using Thermo C alc software and the representation of the Gibbs energy obtained by applying Calphad technique

Superconductivity in zirconium-rhodium alloys

Science.gov (United States)

Zegler, S. T.

1969-01-01

Metallographic studies and transition temperature measurements were made with isothermally annealed and water-quenched zirconium-rhodium alloys. The results clarify both the solid-state phase relations at the Zr-rich end of the Zr-Rh alloy system and the influence upon the superconducting transition temperature of structure and composition.

A half-century of changes in zirconium alloys

International Nuclear Information System (INIS)

Mardon, J.P.; Barberis, P.; Hoffmann, P.B.

2008-01-01

This article presents the history of zirconium alloys for PWR and BWR technologies. For more than 20 years zirconium alloys have evolved to cope with demands of the reactor operators concerning the burn-up extension and new safety margins. The poor properties of Zircaloy-1 concerning corrosion have led researchers to add elements like iron by developing Zircaloy-3A and Zircaloy-3C, and resulting in Zircaloy-4 with tin addition (from 1.30% to 1.50%). Zircaloy-4 is now outdated for PWR and new zirconium alloys with niobium are used (M5, ZIRLO...) they present a better resistance to corrosion, to hydridation, to creep and they are less prone to dimensional changes under irradiation. (A.C.)

Manufacturing process to reduce large grain growth in zirconium alloys

International Nuclear Information System (INIS)

Rosecrans, P.M.

1987-01-01

A method is described of treating cold worked zirconium alloys to reduce large grain growth during thermal treatment above its recrystallization temperature. The method comprises heating the zirconium alloy at a temperature of about 1300 0 F. to 1350 0 F. for about 1 to 3 hours subsequent to cold working the zirconium alloy and prior to the thermal treatment at a temperature of between 1450 0 -1550 0 F., the thermal treatment temperature being above the recrystallization temperature

ZIRCONIUM-TITANIUM-BERYLLIUM BRAZING ALLOY

Science.gov (United States)

Gilliland, R.G.; Patriarca, P.; Slaughter, G.M.; Williams, L.C.

1962-06-12

A new and improved ternary alloy is described which is of particular utility in braze-bonding parts made of a refractory metal selected from Group IV, V, and VI of the periodic table and alloys containing said metal as a predominating alloying ingredient. The brazing alloy contains, by weight, 40 to 50 per cent zirconium, 40 to 50 per cent titanium, and the balance beryllium in amounts ranging from 1 to 20 per cent, said alloy having a melting point in the range 950 to 1400 deg C. (AEC)

Techniques for chemical characterization of zirconium and its alloys

International Nuclear Information System (INIS)

Iyer, K.V.; Bassan, M.K.T.; Sudersanan, M.

2002-01-01

Chemical characterization of zirconium and its alloys such as zircaloy, Zr-Nb, etc for minor and trace constituents like Nb, Ti, Fe, Cr, Ni, Sn, Al etc has been carried out. Zirconium, being a major constituent, has been determined by gravimetry as zirconium oxide while other constituents like Nb, Ti, Fe have been determined by spectrophotometric methods. Other metals of importance at trace level have been estimated by AAS or ICPAES. The judicious use of both conventional and modern instrumental methods of analysis helps in the characterization of zirconium and its alloys for various major and minor constituents. The role of matrix effect in the determination was also investigated and methods have been worked out based on a preliminary separation of zirconium by a hydroxide precipitation. (author)

Development of tantalum–zirconium alloy for hydrogen purification

Energy Technology Data Exchange (ETDEWEB)

Kumar, Sanjay, E-mail: sanjay.barc@gmail.com [Fusion Reactor Materials Section, MG, BARC, Mumbai 85 (India); IAMR, Hiroshima University, Higashihiroshima 739-8530 (Japan); Singh, Anamika [GSASM Hiroshima University, Higashihiroshima 739-8530 (Japan); Jain, Uttam; Dey, Gautam Kumar [Fusion Reactor Materials Section, MG, BARC, Mumbai 85 (India)

2016-11-01

Highlights: • Terminal solid solubility of Ta increases with Zr addition. • Increase in lattice parameters of Ta due to Zr addition may be the possible reason. • Enhance H solubility could also be explained on the change in e-DOS of Ta–Zr alloys. • Ta–Zr alloys could be possible combination for hydrogen purification membrane. - Abstract: Terminal solid solubility of hydrogen in Ta–Zr alloys has been studied in connection with the development of tantalum based metallic membrane for hydrogen/tritium purification. The alloys were prepared by vacuum arc melting technique and subsequently cold rolled to 0.2 mm thickness. The terminal solid solubility of hydrogen in these cold rolled samples was investigated in a modified Sieverts apparatus. The terminal solid solubility of hydrogen was marginally increased with zirconium content. The change in the lattices parameter of tantalum upon zirconium addition and the higher affinity of zirconium for hydrogen as compared to tantalum could be the possible reasons.

Neutron activation of chlorine in zirconium and zirconium alloys use of the matrix as comparator

International Nuclear Information System (INIS)

Cohen, I.M.; Gomez, C.D.; Mila, M.I.

1981-01-01

A procedure is described for neutron activation analysis of chlorine in zirconium and zirconium alloys. Calculation of chlorine concentration is performed relative to zirconium concentration in the matrix in order to minimize effects of differences in irradiation and counting geometry. Principles of the method and the results obtained are discussed. (author)

Fast fracture of a zirconium alloy pressure tube: cause and implications

International Nuclear Information System (INIS)

Price, E.G.; Cheadle, B.A.

1985-12-01

The cause of the unstable fracture of a Zircaloy-2 pressure tube in the core of a CANDU reactor is reviewed. Failure was associated with the presence of brittle zones of zirconium hydride which developed as a result of thermal gradient induced hydrogen diffusion. Unstable fracture occurred when the partial thickness crack reached an unstable length and the crack ran 2 meters along the tube and terminated by circumferential tearing. The partial thickness defect initiated and propagated to an unstable length by delayed hydride cracking is high compared to fatigue progression and increases exponentially with temperature. Delayed hydride cracking can be prevented by reducing residual stresses to a minimum and by high standards of non-destructive testing that ensures freedom from unacceptable defects. Future prevention of fast fracture is based upon the inspection of a limited number of fuel channels for the presence of defects and for conditions which can cause hydride build-up together with the periodic removal of Zr-2.5wt% Nb tubes to monitor their condition

Highly corrosion resistant zirconium based alloy for reactor structural material

International Nuclear Information System (INIS)

Ito, Yoichi.

1996-01-01

The alloy of the present invention is a zirconium based alloy comprising tin (Sn), chromium (Cr), nickel (Ni) and iron (Fe) in zirconium (Zr). The amount of silicon (Si) as an impurity is not more than 60ppm. It is preferred that Sn is from 0.9 to 1.5wt%, that of Cr is from 0.05 to 0.15wt%, and (Fe + Ni) is from 0.17 to 0.5wt%. If not less than 0.12wt% of Fe is added, resistance against nodular corrosion is improved. The upper limit of Fe is preferably 0.40wt% from a view point of uniform suppression for the corrosion. The nodular corrosion can be suppressed by reducing the amount of Si-rich deposition product in the zirconium based alloy. Accordingly, a highly corrosion resistant zirconium based alloy improved for the corrosion resistance of zircaloy-2 and usable for a fuel cladding tube of a BWR type reactor can be obtained. (I.N.)

Design and development of novel MRI compatible zirconium- ruthenium alloys with ultralow magnetic susceptibility.

Science.gov (United States)

Li, H F; Zhou, F Y; Li, L; Zheng, Y F

2016-04-19

In the present study, novel MRI compatible zirconium-ruthenium alloys with ultralow magnetic susceptibility were developed for biomedical and therapeutic devices under MRI diagnostics environments. The results demonstrated that alloying with ruthenium into pure zirconium would significantly increase the strength and hardness properties. The corrosion resistance of zirconium-ruthenium alloys increased significantly. High cell viability could be found and healthy cell morphology observed when culturing MG 63 osteoblast-like cells and L-929 fibroblast cells with zirconium-ruthenium alloys, whereas the hemolysis rates of zirconium-ruthenium alloys are zirconium-ruthenium alloys (1.25 × 10(-6) cm(3)·g(-1)-1.29 × 10(-6) cm(3)·g(-1) for zirconium-ruthenium alloys) are ultralow, about one-third that of Ti-based alloys (Ti-6Al-4V, ~3.5 × 10(-6) cm(3)·g(-1), CP Ti and Ti-6Al-7Nb, ~3.0 × 10(-6) cm(3)·g(-1)), and one-sixth that of Co-Cr alloys (Co-Cr-Mo, ~7.7 × 10(-6) cm(3)·g(-1)). Among the Zr-Ru alloy series, Zr-1Ru demonstrates enhanced mechanical properties, excellent corrosion resistance and cell viability with lowest magnetic susceptibility, and thus is the optimal Zr-Ru alloy system as therapeutic devices under MRI diagnostics environments.

Design and development of novel MRI compatible zirconium- ruthenium alloys with ultralow magnetic susceptibility

Science.gov (United States)

Li, H.F.; Zhou, F.Y.; Li, L.; Zheng, Y.F.

2016-01-01

In the present study, novel MRI compatible zirconium-ruthenium alloys with ultralow magnetic susceptibility were developed for biomedical and therapeutic devices under MRI diagnostics environments. The results demonstrated that alloying with ruthenium into pure zirconium would significantly increase the strength and hardness properties. The corrosion resistance of zirconium-ruthenium alloys increased significantly. High cell viability could be found and healthy cell morphology observed when culturing MG 63 osteoblast-like cells and L-929 fibroblast cells with zirconium-ruthenium alloys, whereas the hemolysis rates of zirconium-ruthenium alloys are alloys and Ti-based alloys, the magnetic susceptibilities of the zirconium-ruthenium alloys (1.25 × 10−6 cm3·g−1–1.29 × 10−6 cm3·g−1 for zirconium-ruthenium alloys) are ultralow, about one-third that of Ti-based alloys (Ti–6Al–4V, ~3.5 × 10−6 cm3·g−1, CP Ti and Ti–6Al–7Nb, ~3.0 × 10−6 cm3·g−1), and one-sixth that of Co–Cr alloys (Co–Cr–Mo, ~7.7 × 10−6 cm3·g−1). Among the Zr–Ru alloy series, Zr–1Ru demonstrates enhanced mechanical properties, excellent corrosion resistance and cell viability with lowest magnetic susceptibility, and thus is the optimal Zr–Ru alloy system as therapeutic devices under MRI diagnostics environments. PMID:27090955

Development of zirconium alloy tube manufacturing technology

International Nuclear Information System (INIS)

Kim, In Kyu; Park, Chan Hyun; Lee, Seung Hwan; Chung, Sun Kyo

2009-01-01

In late 2004, Korea Nuclear Fuel Company (KNF) launched a government funded joint development program with Westinghouse Electric Co. (WEC) to establish zirconium alloy tube manufacturing technology in Korea. Through this program, KNF and WEC have developed a state of the art facility to manufacture high quality nuclear tubes. KNF performed equipment qualification tests for each manufacturing machine with the support of WEC, and independently carried out product qualification tests for each tube product to be commercially produced. Apart from those tests, characterization test program consisting of specification test and characterization test was developed by KNF and WEC to demonstrate to customers of KNF the quality equivalency of products manufactured by KNF and WEC plants respectively. As part of establishment of performance evaluation technology for zirconium alloy tube in Korea, KNF carried out analyses of materials produced for the characterization test program using the most advanced techniques. Thanks to the accomplishment of the development of zirconium alloy tube manufacturing technology, KNF is expected to acquire positive spin off benefits in terms of technology and economy in the near future

Zirconium-based alloys, nuclear fuel rods and nuclear reactors including such alloys, and related methods

Science.gov (United States)

Mariani, Robert Dominick

2014-09-09

Zirconium-based metal alloy compositions comprise zirconium, a first additive in which the permeability of hydrogen decreases with increasing temperatures at least over a temperature range extending from 350.degree. C. to 750.degree. C., and a second additive having a solubility in zirconium over the temperature range extending from 350.degree. C. to 750.degree. C. At least one of a solubility of the first additive in the second additive over the temperature range extending from 350.degree. C. to 750.degree. C. and a solubility of the second additive in the first additive over the temperature range extending from 350.degree. C. to 750.degree. C. is higher than the solubility of the second additive in zirconium over the temperature range extending from 350.degree. C. to 750.degree. C. Nuclear fuel rods include a cladding material comprising such metal alloy compositions, and nuclear reactors include such fuel rods. Methods are used to fabricate such zirconium-based metal alloy compositions.

Mechanical and irradiation properties of zirconium alloys irradiated in HANARO

International Nuclear Information System (INIS)

Kwon, Oh Hyun; Eom, Kyong Bo; Kim, Jae Ik; Suh, Jung Min; Jeon, Kyeong Lak

2011-01-01

These experimental studies are carried out to build a database for analyzing fuel performance in nuclear power plants. In particular, this study focuses on the mechanical and irradiation properties of three kinds of zirconium alloy (Alloy A, Alloy B and Alloy C) irradiated in the HANARO (High-flux Advanced Neutron Application Reactor), one of the leading multipurpose research reactors in the world. Yield strength and ultimate tensile strength were measured to determine the mechanical properties before and after irradiation, while irradiation growth was measured for the irradiation properties. The samples for irradiation testing are classified by texture. For the irradiation condition, all samples were wrapped into the capsule (07M-13N) and irradiated in the HANARO for about 100 days (E > 1.0 MeV, 1.1 10 21 n/cm 2 ). These tests and results indicate that the mechanical properties of zirconium alloys are similar whether unirradiated or irradiated. Alloy B has shown the highest yield strength and tensile strength properties compared to other alloys in irradiated condition. Even though each of the zirconium alloys has a different alloying content, this content does not seem to affect the mechanical properties under an unirradiated condition and low fluence. And all the alloys have shown the tendency to increase in yield strength and ultimate tensile strength. Transverse specimens of each of the zirconium alloys have a slightly lower irradiation growth tendency than longitudinal specimens. However, for clear analysis of texture effects, further testing under higher irradiation conditions is needed

Development of microstructure in thermomechanical processing of zirconium alloys

International Nuclear Information System (INIS)

Jha, S.K.; Saibaba, N.; Jayaraj, R.N.

2009-01-01

Zirconium based alloys are used for the manufacture of fuel tubes pressure tubes calandria tubes and other components of Pressurized Heavy Water Reactors (PHWRS). In single or two phase zirconium alloy system a variety of microstructure can be generated by suitable heat treatments by the process of equilibrium and non equilibrium phase transformations Microstructure can also be modified by alloying with α and β stabilizers. The microstructure in Zr alloys could be single hexagonal phase (α alloys) two phase bcc and hexagonal (α + β alloys) phase, single metastable martensitic microstructure and β with ω phase. The microstructural and micro textural evolution during thermo mechanical treatments depends strongly on such initial microstructure. Hot extrusion is a significant bulk deformation step which decides the initial microstructure of the alloy. It is carried out at elevated temperature i e above the recrystallization temperature, which enable imposition of large strains in single step. This deformation causes a significant change in the microstructure of the material and depends on extrusion process parameters such as temperature, strain rate (Ram speed), reduction ratio etc. In the present paper development of microstructures, microtexture and texture have been examined. An attempt is also made to optimise the hot working parameters for different Zirconium alloys with help of these studies. (author)

The effect of copper, chromium, and zirconium on the microstructure and mechanical properties of Al-Zn-Mg-Cu alloys

Science.gov (United States)

Wagner, John A.; Shenoy, R. N.

1991-01-01

The present study evaluates the effect of the systematic variation of copper, chromium, and zirconium contents on the microstructure and mechanical properties of a 7000-type aluminum alloy. Fracture toughness and tensile properties are evaluated for each alloy in both the peak aging, T8, and the overaging, T73, conditions. Results show that dimpled rupture essentially characterize the fracture process in these alloys. In the T8 condition, a significant loss of toughness is observed for alloys containing 2.5 pct Cu due to the increase in the quantity of Al-Cu-Mg-rich S-phase particles. An examination of T8 alloys at constant Cu levels shows that Zr-bearing alloys exhibit higher strength and toughness than the Cr-bearing alloys. In the T73 condition, Cr-bearing alloys are inherently tougher than Zr-bearing alloys. A void nucleation and growth mechanism accounts for the loss of toughness in these alloys with increasing copper content.

Research on development and application of titanium and zirconium alloys

International Nuclear Information System (INIS)

Suzuki, Toshiyuki; Sasano, Hisaoki; Uehara, Shigeaki; Nakano, Osamu; Shibata, Michio

1983-01-01

It can be said that titanium and zirconium are new metals from the viewpoint of the history of metals, but both have grown to the materials supporting modern industries, titanium alloys in aerospace and ocean development, and zirconium alloys in nuclear power application. However, the properties of both alloys have not yet been clarified. In this study, the synthesis of TiNi and its properties, precipitation hardening type titanium alloys, and the effect of oxygen on the mechanical properties of both alloys were examined. TiNi is the typical intermetallic compound which shows the peculiar properties. The method of its synthesis by diffusion was examined, and it was clarified that it is useful as a structural material and also as a functional material. Precipitation hardening type alloys have not been developed in titanium alloys, but in this study, the feasibility of several alloy systems was found. Both titanium and zirconium have large affinity to oxygen, and the oxygen absorbed in the manufacturing process cannot be reduced. The tensile property of both alloys was examined in wide temperature range, and the effect of oxygen was clarified. (Kako, I.)

Finite element analysis of the tetragonal to monoclinic phase transformation during oxidation of zirconium alloys

Energy Technology Data Exchange (ETDEWEB)

Platt, P., E-mail: Philip.Platt@manchester.ac.uk [University of Manchester, School of Materials, Materials Performance Centre, Manchester M13 9PL (United Kingdom); Frankel, P. [University of Manchester, School of Materials, Materials Performance Centre, Manchester M13 9PL (United Kingdom); Gass, M.; Howells, R. [AMEC, Walton House, Faraday Street, Birchwood Park, Risley, Warrington WA3 6GA (United Kingdom); Preuss, M. [University of Manchester, School of Materials, Materials Performance Centre, Manchester M13 9PL (United Kingdom)

2014-11-15

Corrosion is a key limiting factor in the degradation of zirconium alloys in light water reactors. Developing a mechanistic understanding of the corrosion process offers a route towards improving safety and efficiency as demand increases for higher burn-up of fuel. Oxides formed on zirconium alloys are composed of both monoclinic and meta-stable tetragonal phases, and are subject to a number of potential mechanical degradation mechanisms. The work presented investigates the link between the tetragonal to monoclinic oxide phase transformation and degradation of the protective character of the oxide layer. To achieve this, Abaqus finite element analysis of the oxide phase transformation has been carried out. Study of the change in transformation strain energy shows how relaxation of oxidation induced stress and fast fracture at the metal–oxide interface could destabilise the tetragonal phase. Central to this is the identification of the transformation variant most likely to form, and understanding why twinning of the transformed grain is likely to occur. Development of transformation strain tensors and analysis of the strain components allows some separation of dilatation and shear effects. Maximum principal stress is used as an indication of fracture in the surrounding oxide layer. Study of the stress distributions shows the way oxide fracture is likely to occur and the differing effects of dilatation and shape change. Comparison with literature provides qualitative validation of the finite element simulations.

Finite element analysis of the tetragonal to monoclinic phase transformation during oxidation of zirconium alloys

Science.gov (United States)

Platt, P.; Frankel, P.; Gass, M.; Howells, R.; Preuss, M.

2014-11-01

Corrosion is a key limiting factor in the degradation of zirconium alloys in light water reactors. Developing a mechanistic understanding of the corrosion process offers a route towards improving safety and efficiency as demand increases for higher burn-up of fuel. Oxides formed on zirconium alloys are composed of both monoclinic and meta-stable tetragonal phases, and are subject to a number of potential mechanical degradation mechanisms. The work presented investigates the link between the tetragonal to monoclinic oxide phase transformation and degradation of the protective character of the oxide layer. To achieve this, Abaqus finite element analysis of the oxide phase transformation has been carried out. Study of the change in transformation strain energy shows how relaxation of oxidation induced stress and fast fracture at the metal-oxide interface could destabilise the tetragonal phase. Central to this is the identification of the transformation variant most likely to form, and understanding why twinning of the transformed grain is likely to occur. Development of transformation strain tensors and analysis of the strain components allows some separation of dilatation and shear effects. Maximum principal stress is used as an indication of fracture in the surrounding oxide layer. Study of the stress distributions shows the way oxide fracture is likely to occur and the differing effects of dilatation and shape change. Comparison with literature provides qualitative validation of the finite element simulations.

Finite element analysis of the tetragonal to monoclinic phase transformation during oxidation of zirconium alloys

International Nuclear Information System (INIS)

Platt, P.; Frankel, P.; Gass, M.; Howells, R.; Preuss, M.

2014-01-01

Corrosion is a key limiting factor in the degradation of zirconium alloys in light water reactors. Developing a mechanistic understanding of the corrosion process offers a route towards improving safety and efficiency as demand increases for higher burn-up of fuel. Oxides formed on zirconium alloys are composed of both monoclinic and meta-stable tetragonal phases, and are subject to a number of potential mechanical degradation mechanisms. The work presented investigates the link between the tetragonal to monoclinic oxide phase transformation and degradation of the protective character of the oxide layer. To achieve this, Abaqus finite element analysis of the oxide phase transformation has been carried out. Study of the change in transformation strain energy shows how relaxation of oxidation induced stress and fast fracture at the metal–oxide interface could destabilise the tetragonal phase. Central to this is the identification of the transformation variant most likely to form, and understanding why twinning of the transformed grain is likely to occur. Development of transformation strain tensors and analysis of the strain components allows some separation of dilatation and shear effects. Maximum principal stress is used as an indication of fracture in the surrounding oxide layer. Study of the stress distributions shows the way oxide fracture is likely to occur and the differing effects of dilatation and shape change. Comparison with literature provides qualitative validation of the finite element simulations

METHOD AND ALLOY FOR BONDING TO ZIRCONIUM

Science.gov (United States)

McCuaig, F.D.; Misch, R.D.

1960-04-19

A brazing alloy can be used for bonding zirconium and its alloys to other metals, ceramics, and cermets, and consists of 6 to 9 wt.% Ni, 6 to 9 wn~.% Cr, Mo, or W, 0 to 7.5 wt.% Fe, and the balance Zr.

Fluorimetric determination of uranium in zirconium and zircaloy alloys

International Nuclear Information System (INIS)

Acosta L, E.

1991-05-01

The objective of this procedure is to determine microquantities of uranium in zirconium and zircaloy alloys. The report also covers the determination of uranium in zirconium alloys and zircaloy in the range from 0.25 to 20 ppm on 1 g of base sample of radioactive material. These limit its can be variable if the size of the used aliquot one is changed for the final determination of uranium. (Author)

High strength corrosion-resistant zirconium aluminum alloys

International Nuclear Information System (INIS)

Schulson, E.M.; Cameron, D.J.

1976-01-01

A zirconium-aluminum alloy is described possessing superior corrosion resistance and mechanical properties. This alloy, preferably 7.5-9.5 wt% aluminum, is cast, worked in the Zr(Al)-Zr 2 Al region, and annealed to a substantially continuous matrix of Zr 3 Al. (E.C.B.)

Neutronographic Texture Analysis of Zirconium Based Alloys

International Nuclear Information System (INIS)

Kruz'elová, M; Vratislav, S; Kalvoda, L; Dlouhá, M

2012-01-01

Neutron diffraction is a very powerful tool in texture analysis of zirconium based alloys used in nuclear technique. Textures of five samples (two rolled sheets and three tubes) were investigated by using basal pole figures, inversion pole figures, and ODF distribution function. The texture measurement was performed at diffractometer KSN2 on the Laboratory of Neutron Diffraction, Department of Solid State Engineering, Faculty of Nuclear Sciences and Physical Engineering, CTU in Prague. Procedures for studying textures with thermal neutrons and procedures for obtaining texture parameters (direct and inverse pole figures, three dimensional orientation distribution function) are also described. Observed data were processed by software packages HEXAL and GSAS. Our results can be summarized as follows: i) All samples of zirconium alloys show the distribution of middle area into two maxima in basal pole figures. This is caused by alloying elements. A characteristic split of the basal pole maxima tilted from the normal direction toward the transverse direction can be observed for all samples, ii) Sheet samples prefer orientation of planes (100) and (110) perpendicular to rolling direction and orientation of planes (002) perpendicular to normal direction, iii) Basal planes of tubes are oriented parallel to tube axis, meanwhile (100) planes are oriented perpendicular to tube axis. Level of resulting texture and maxima position is different for tubes and for sheets. The obtained results are characteristic for zirconium based alloys.

Zirconium behaviour during electrorefining of actinide-zirconium alloy in molten LiCl-KCl on aluminium cathodes

Energy Technology Data Exchange (ETDEWEB)

Meier, R. [European Commission, Joint Research Centre (JRC), Institute for Transuranium Elements (ITU), Postfach 2340, Karlsruhe 76125 (Germany); Heidelberg University, Institute of Physical Chemistry, Im Neuenheimer Feld 253, Heidelberg 69120 (Germany); Souček, P., E-mail: Pavel.Soucek@ec.europa.eu [European Commission, Joint Research Centre (JRC), Institute for Transuranium Elements (ITU), Postfach 2340, Karlsruhe 76125 (Germany); Malmbeck, R.; Krachler, M.; Rodrigues, A.; Claux, B.; Glatz, J.-P. [European Commission, Joint Research Centre (JRC), Institute for Transuranium Elements (ITU), Postfach 2340, Karlsruhe 76125 (Germany); Fanghänel, Th. [European Commission, Joint Research Centre (JRC), Institute for Transuranium Elements (ITU), Postfach 2340, Karlsruhe 76125 (Germany); Heidelberg University, Institute of Physical Chemistry, Im Neuenheimer Feld 253, Heidelberg 69120 (Germany)

2016-04-15

A pyrochemical electrorefining process for the recovery of actinides from metallic nuclear fuel based on actinide-zirconium alloys (An–Zr) in a molten salt is being investigated. In this process actinides are group-selectively recovered on solid aluminium cathodes as An–Al alloys using a LiCl–KCl eutectic melt at a temperature of 450 °C. In the present study the electrochemical behaviour of zirconium during electrorefining was investigated. The maximum amount of actinides that can be oxidised without anodic co-dissolution of zirconium was determined at a selected constant cathodic current density. The experiment consisted of three steps to assess the different stages of the electrorefining process, each of which employing a fresh aluminium cathode. The results indicate that almost a complete dissolution of the actinides without co-dissolution of zirconium is possible under the applied experimental conditions. - Highlights: • Recovery of actinides was shown by electrorefining of U/Pu–Zr alloys in LiCl–KCl. • Constant current density of 20 mA/cm{sup 2} is applied. • Most of the actinides were dissolved avoiding zirconium co-dissolution. • Deterioration of the deposit quality by a small amount of co-deposited Zr is not observed.

Fracture toughness of copper-base alloys for ITER applications: A preliminary report

Energy Technology Data Exchange (ETDEWEB)

Alexander, D.J.; Zinkle, S.J.; Rowcliffe, A.F. [Oak Ridge National Lab., TN (United States)

1997-04-01

Oxide-dispersion strengthened copper alloys and a precipitation-hardened copper-nickel-beryllium alloy showed a significant reduction in toughness at elevated temperature (250{degrees}C). This decrease in toughness was much larger than would be expected from the relatively modest changes in the tensile properties over the same temperature range. However, a copper-chromium-zirconium alloy strengthened by precipitation showed only a small decrease in toughness at the higher temperatures. The embrittled alloys showed a transition in fracture mode, from transgranular microvoid coalescence at room temperature to intergranular with localized ductility at high temperatures. The Cu-Cr-Zr alloy maintained the ductile microvoid coalescence failure mode at all test temperatures.

Low cycle fatigue behaviour of zirconium alloys at 3000C

International Nuclear Information System (INIS)

Hosbons, R.R.

1975-01-01

The low cycle fatigue lives of two zirconium alloys, zirconium--2.5 wt percent niobium and zirconium--1.1 wt percent chromium--0.1 wt percent iron, have been determined at 300 0 C. Both annealed material and cold-worked and stress-relieved material have similar fatigue lives to annealed Zircaloy-2 but β-quenched zirconium--niobium and zirconium--chromium--iron have lower fatigue lives than annealed Zircaloy-2. An atmosphere containing a concentration of iodine lower than that required for stress corrosion cracking still significantly lowers the fatigue life. A mathematical relationship between fatigue life and short-term tensile properties was used to estimate the fatigue life of zirconium alloy fuel sheaths and it was estimated that for a strain cycle of 0.1 percent a cyclic frequency exceeding 0.116 Hz (10,000 cycles/ day) would be required to cause fatigue failure of the sheath before its design life is realized

Low cycle fatigue behaviour of zirconium alloys at 3000C

International Nuclear Information System (INIS)

Hosbons, R.R.

1975-01-01

The low cycle fatigue lives of two zirconium alloys, zirconium-2.5 wt% niobium and zirconium-1.1 wt% chronium-0.1 wt% iron, have been determined at 300 0 C. Both annealed material and cold-worked and stress-relieved material have similar fatigue lives to annealed Zircaloy-2 but β-quenched zirconium-niobium and zirconium-chromium-iron have lower fatigue lives than annealed Zircaloy-2. An atmosphere containing a concentration of iodine lower than that required for stress corrosion cracking still significantly lowers the fatigue life. A mathematical relationship between fatigue life and short-term tensile properties was used to estimate the fatigue life of zirconium alloy fuel sheaths and it was estimated that for a strain cycle of 0.1 per cent a cyclic frequency exceeding 0.116 Hz (10 000 cycles/day) would be required to cause fatigue failure of the sheath before its design life is realized. (author)

Titanium and zirconium alloys

International Nuclear Information System (INIS)

Pinard Legry, G.

1994-01-01

Titanium and zirconium pure and base alloys are protected by an oxide film with anionic vacancies which gives a very good resistance to corrosion in oxidizing medium, in some ph ranges. Results of pitting and crevice corrosion are given for Cl - , Br - , I - ions concentration with temperature and ph dependence, also with oxygenated ions effect. (A.B.). 32 refs., 6 figs., 3 tabs

Effect of Bi on the corrosion resistance of zirconium alloys

International Nuclear Information System (INIS)

Yao Meiyi; Zhou Bangxin; Li Qiang; Zhang Weipeng; Zhu Li; Zou Linghong; Zhang Jinlong; Peng Jianchao

2014-01-01

In order to investigate systematically the effect of Bi addition on the corrosion resistance of zirconium alloys, different zirconium-based alloys, including Zr-4 (Zr-l.5Sn-0.2Fe-0.1Cr), S5 (Zr-0.8Sn-0.35Nb-0.4Fe-0.1Cr), T5 (Zr-0.7Sn-l.0Nb-0.3Fe-0.1Cr) and Zr-1Nb, were adopted to prepare the zirconium alloys containing Bi of 0∼0.5% in mass fraction. These alloys were denoted as Zr-4 + xBi, S5 + xBi, T5 + xBi and Zr-1Nb + xBi, respectively. The corrosion behavior of these specimens was investigated by autoclave testing in lithiated water with 0.01 M LiOH or deionized water at 360 ℃/18.6 MPa and in superheated steam at 400 ℃/10.3 MPa. The microstructure of the alloys was examined by TEM and the second phase particles (SPPs) were analyzed by EDS. Microstructure observation shows that the addition of Bi promotes the precipitation of Sn as second phase particles (SPPs) because Sn is in solid solution in α-Zr matrix in Zr-4, S5 and T5 alloys. The concentration of Bi dissolved in α-Zr matrix increase with the increase of Nb in the alloys, and the excess Bi precipitates as Bi-containing SPPs. The corrosion results show that the effect of Bi addition on the corrosion behavior of different zirconium-based alloys is very complicated, depending on their compositions and corrosion conditions. In the case of higher Bi concentration in α-Zr, the zirconium alloys exhibit better corrosion resistance. However, in the case of precipitation of Bi-containing SPPs, the corrosion resistance gets worse. This indicates that the solid solution of Bi in α-Zr matrix can improve the corrosion resistance, while the precipitation of the Bi-containing SPPs is harmful to the corrosion resistance. (authors)

Microstructural characterization of mechanically alloyed Al–Cu–Mn alloy with zirconium

Energy Technology Data Exchange (ETDEWEB)

Prosviryakov, A.S., E-mail: pro.alex@mail.ru; Shcherbachev, K.D.; Tabachkova, N.Yu.

2015-01-19

An evolution of Al–Cu–Mn alloy microstructure during its mechanical alloying with zirconium 20 wt% and after subsequent annealing was studied by X-ray diffraction, light microscopy and transmission electron microscopy. The effect of milling time on powder microhardness, Al lattice parameter, lattice microstrain and crystallite size was determined.

Phase Transformations in a Uranium-Zirconium Alloy containing 2 weight per cent Zirconium

Energy Technology Data Exchange (ETDEWEB)

Lagerberg, G

1961-04-15

The phase transformations in a uranium-zirconium alloy containing 2 weight percent zirconium have been examined metallographically after heat treatments involving isothermal transformation of y and cooling from the -y-range at different rates. Transformations on heating and cooling have also been studied in uranium-zirconium alloys with 0.5, 2 and 5 weight per cent zirconium by means of differential thermal analysis. The results are compatible with the phase diagram given by Howlett and Knapton. On quenching from the {gamma}-range the {gamma} phase transforms martensitically to supersaturated a the M{sub S} temperature being about 490 C. During isothermal transformation of {gamma} in the temperature range 735 to 700 C {beta}-phase is precipitated as Widmanstaetten plates and the equilibrium structure consists of {beta} and {gamma}{sub 1}. Below 700 C {gamma} transforms completely to Widmanstaetten plates which consist of {beta} above 660 C and of a at lower temperatures. Secondary phases, {gamma}{sub 2} above 610 C and {delta} below this temperature, are precipitated from the initially supersaturated Widmanstaetten plates during the isothermal treatments. At and slightly below 700 C the cooperative growth of |3 and {gamma}{sub 2} is observed. The results of isothermal transformation are summarized in a TTTdiagram.

Recrystallization resistance in aluminum alloys containing zirconium

International Nuclear Information System (INIS)

Ranganathan, K.

1991-01-01

Zirconium forms a fine dispersion of the metastable β' (Al 3 Zr) phase that controls recrystallization by retarding the motion of high-angle boundaries. The primary material chosen for this research was aluminum alloy 7150 containing zinc, magnesium, and copper as the major solute elements and zirconium as the dispersoid-forming element. The size, distribution, and the volume fraction of β' was controlled by varying the alloy composition and preheat practices. Preheated ingots were subjected to a specific sequence of hot-rolling operations to evaluate the resistance to recrystallization of the different microstructures. Optical and transmission electron microscopy (TEM) techniques were used to investigate the influence of dispersoid morphology resulting from the thermal treatments and deformation processing on the recrystallization behavior of the alloy. Studies were conducted to determine the influence of the individual solute elements present in 7150 on the precipitation of β' and consequently on the recrystallization behavior of the material. These studies were done on compositional variants of commercial 7150

PROCESS FOR DISSOLVING BINARY URANIUM-ZIRCONIUM OR ZIRCONIUM-BASE ALLOYS

Science.gov (United States)

Jonke, A.A.; Barghusen, J.J.; Levitz, N.M.

1962-08-14

A process of dissolving uranium-- zirconium and zircaloy alloys, e.g. jackets of fuel elements, with an anhydrous hydrogen fluoride containing from 10 to 32% by weight of hydrogen chloride at between 400 and 450 deg C., preferably while in contact with a fluidized inert powder, such as calcium fluoride is described. (AEC)

Corrosion resistant zirconium alloys prepared by powder metallurgy

International Nuclear Information System (INIS)

Wojeik, C.C.

1984-01-01

Pure zirconium and zirconium 2.5% niobium were prepared by powder metallurgy. The powders were prepared directly from sponge and consolidated by cold isostatic pressing and sintering. Hot isostatic pressing was also used to obtain full density after sintering. For pure zirconium the effects of particle size, compaction pressure, sintering temperature and purity were investigated. Fully densified zirconium and Zr-2.5%Nb exhibited tensile properties comparable to cast material at room temperature and 300 0 F (149 0 C). Pressed and sintered material having density of 94-99% had slightly lower tensile properties. Corrosion tests were performed in boiling 65% H/sub 2/SO/sub 4/, 70% HNO/sub 3/, 20% HCl and 20% HCl + 500 ppm FeCl/sub 3/ (a known pitting solution). For fully dense material the observed corrosion behavior was nearly equivalent to cast material. A slightly higher rate of attack was observed for samples which were only 94-99% dense. Welding tests were also performed on zirconium and Zr-2.5%Nb alloy. Unlike P/M titanium alloys, these materials had good weldability due to the lower content of volatile impurities in the powder. A slight amount of weld porosity was observed but joint efficiencies were always not 100%, even for 94-99% density samples. Several practical applications of the P/M processed material will be briefly described

Hydride precipitation, fracture and plasticity mechanisms in pure zirconium and Zircaloy-4 at temperatures typical for the postulated loss-of-coolant accident

International Nuclear Information System (INIS)

Pshenichnikov, Anton; Stuckert, Juri; Walter, Mario

2016-01-01

Highlights: • All δ-hydrides in Zr and Zircaloy-4 have basal or pyramidal types of habit planes. • Seven orientation relationships for δ-hydrides in Zr matrix were detected. • Decohesion fracture mechanism of hydrogenated Zr was investigated by fractography. - Abstract: The results of investigations of samples of zirconium and its alloy Zircaloy-4, hydrogenated at temperatures 900–1200 K (typical temperatures for loss-of-coolant accidents) are presented. The analyses, based on a range of complementary techniques (X-ray diffraction, scanning electron microscopy, electron backscatter diffraction) reveals the direct interrelation of internal structure transformation and hydride distribution with the degradation of mechanical properties. Formation of small-scale zirconium hydrides and their bulk distribution in zirconium and Zircaloy-4 were investigated. Fractographical analysis was performed on the ruptured samples tested in a tensile machine at room temperature. The already-known hydrogen embrittlement mechanisms based on hydride formation and hydrogen-enhanced decohesion and the applicability of them in the case of zirconium and its alloys is discussed.

In situ Raman Spectroscopy of Oxide Films on Zirconium Alloy in Simulated PWR Primary Water Condition

Energy Technology Data Exchange (ETDEWEB)

Kim, Tae Ho; Choi, Kyoung Joon; Yoo, Seung Chang; Kim, Ji Hyun [UNIST, Ulsan (Korea, Republic of)

2016-05-15

The two layered oxide structure is formed in pre-transition oxide for the zirconium alloy in high temperature water environment. It is known that the corrosion rate is related to the volume fraction of zirconium oxide and the pores in the oxides; therefore, the aim of this paper is to investigate the oxidation behavior in the pretransition zirconium oxide in high-temperature water chemistry. In this work, Raman spectroscopy was used for in situ investigations for characterizing the phase of zirconium oxide. In situ Raman spectroscopy is a well-suited technique for investigating in detail the characteristics of oxide films in a high-temperature corrosion environment. In previous studies, an in situ Raman system was developed for investigating the oxides on nickel-based alloys and low alloy steels in high-temperature water environment. Also, the early stage oxidation behavior of zirconium alloy with different dissolved hydrogen concentration environments in high temperature water was treated in the authors' previous study. In this study, a specific zirconium alloy was oxidized and investigated with in situ Raman spectroscopy for 100 d oxidation, which is close to the first transition time of the zirconium alloy oxidation. The ex situ investigation methods such as transmission electron microscopy (TEM) and energy dispersive X-ray spectroscopy (EDS) were used to further characterize the zirconium oxide structure. As oxidation time increased, the Raman peaks of tetragonal zirconium oxide were merged or became weaker. However, the monoclinic zirconium oxide peaks became distinct. The tetragonal zirconium oxide was just found near the O/M interface and this could explain the Raman spectra difference between the 30 d result and others.

Towards an understanding of zirconium alloy corrosion

International Nuclear Information System (INIS)

Cox, B.

1976-08-01

A brief historical summary is given of the development of a programme for understanding the corrosion mechanisms operating for zirconium alloys. A general summary is given of the progress made, so far, in carrying through this programme. (author)

Control of microstructure during hot working of zirconium alloys

International Nuclear Information System (INIS)

Chakravartty, J.K.; Banerjee, S.

2005-01-01

Hot working is considered to be the most important step involved in the fabrication of zirconium alloys for nuclear reactor applications for two reasons: i) the scale of the microstructure and texture of the final product is decided at this stage and ii) the hot deformed microstructure provides a suitable starting microstructure for the subsequent fabrication steps. The resultant microstructure in turn controls the properties of the final product. In order to obtain final product with a suitable microstructure and with specified mechanical properties on a repeatable basis the control of microstructure during hot working is of paramount importance. This is usually done by studying the constitutive behaviour of the material under hot working conditions and by constructing processing maps. In the latter method, strain rate sensitivity is mapped as a function of temperature and strain rate to delineate domains within the bounds of which a specific deformation mechanism dominates. Detail microstructural analysis is then carried out on the samples deformed within the domains. Using this methodology, processing maps have been constructed for various zirconium alloys. These maps have been found to be very useful for optimizing the hot workability and control of microstructure of zirconium alloys. (author)

Thermo-mechanical treatment of zirconium alloys

International Nuclear Information System (INIS)

Levy, I.S.

1975-01-01

A zirconium alloy comprising at least 95 percent Zr (Zircaloy), which has been thoroughly annealed, is greatly increased in strength without substantial loss in ductility by subjecting it to tensile creep deformation in a temperature range in which creep will occur, yet which is below the temperature for significant recovery. (U.S.)

Deformation mechanisms and irradiation effects in zirconium alloys. A multi-scale study

International Nuclear Information System (INIS)

Onimus, Fabien

2015-01-01

Zirconium alloys have been used for more than 30 years in the nuclear industry as structural materials for the fuel assemblies of pressurized water reactors. In particular, the cladding tube, made of zirconium alloys, constitutes the first barrier against the dissemination of radioactive elements. It is therefore essential to have a good understanding and prediction of the mechanical behavior of these materials in various conditions. The work presented in this dissertation deals with an experimental study and numerical simulations, at several length scales, of the deformation mechanisms and the mechanical behavior of zirconium alloys before irradiation, but also after irradiation and under irradiation. The mechanical behavior of zirconium single crystal has been determined, during an original study, using tensile test specimens containing large grains. Based on this study, crystal plasticity constitutive laws have been proposed. A polycrystalline model has also been developed to simulate the behavior of unirradiated zirconium alloys. A thorough Transmission Electron Microscopy (TEM) study has been able to clarify the deformation mechanisms of zirconium alloys occurring after irradiation. The clearing of loops by gliding dislocations leading to the dislocation channeling mechanism has been studied in details. This phenomenon has also been simulated using a dislocation dynamics code. The macroscopic consequences of this process have also been analyzed. A polycrystalline model taking into account the specificity of this mechanism has eventually been proposed. This approach has then been extended to the post-irradiation creep behavior. The recovery of radiation defects during creep tests has been characterized by TEM and modeled using cluster dynamics method. Deformation modes during creep have also been studied and a simple model for the creep behavior has eventually been proposed. Finally, the mechanism responsible for the acceleration of irradiation growth that

Deformation and Fracture Properties in Neutron Irradiated Pure Mo and Mo Alloys

International Nuclear Information System (INIS)

Byun, T.S.; Snead, L.; Li, M.; Cockeram, B.V.

2007-01-01

Full text of publication follows: The evolution in microstructural and mechanical properties was investigated for molybdenum and molybdenum alloys after high temperature neutron irradiation. Test materials include oxide dispersion-strengthened (ODS) molybdenum alloy, molybdenum- 0.5% titanium-0.1% zirconium (TZM) alloy, and low carbon arc-cast (LCAC) molybdenum. Tensile specimens were irradiated in high flux isotope reactor (HFIR) at temperatures in the range ∼300 - 1000 deg. C to neutron fluences of 2.28 - 24.7 x 10 25 n/m 2 (E>0.1 MeV) or 1.2-13.1 dpa. Tensile tests were performed at temperatures ranging from -150 deg. C to 1000 deg. C. To evaluate irradiation effects, true stress parameters (yield stress, plastic instability stress, and true fracture stress) and ductility parameters (uniform strain, fracture strain, and reduction area) were compared for both irradiated and non-irradiated materials. Fracture toughness was also evaluated from the fracture stress and fracture strain data using a fracture strain model. The fracture strain was used to determine the ductile-to-brittle transition temperature (DBTT). Results indicate that irradiation in the temperature range of 600 - 800 deg. C hardened the materials by up to 70%, while the irradiation hardening outside this temperature range was much lower (<40%). The plastic instability stress was strongly dependent on test temperature; however, it was nearly independent of irradiation dose and temperature. It was also found that the true fracture stress was dependent on test temperature. The true fracture stress was not significantly influenced by irradiation at elevated and high test temperatures; however, it was decreased significantly at sub-zero temperatures after irradiation due to material embrittlement. The DBTT for 600 deg. C irradiated ODS molybdenum alloy was found to be about room temperature or lower, and among the test materials the ODS alloy showed the highest resistance to irradiation embrittlement

Characterization of zirconium alloy oxidation films by alternating current impedance

International Nuclear Information System (INIS)

Rosecrans, P.M.

1984-01-01

Kinetics of zirconium alloy oxidation are highly nonlinear. The results of electrochemical measurements and electron microscopy support the existence of porosity in oxide films formed on zirconium alloys in high temperature aqueous environments. Analytical treatment is presented relating oxidation kinetics to the thickness and distribution of nonporous elements within the oxide. This analysis illustrates that both the level and distribution of porosity within the oxide factor into oxidation kinetics. The barrier layer model can provide a basis for predicting the effect of environmental changes on oxidation rate. In addition, it demonstrates the need for further research into porosity generation mechanisms in oxide films

In situ Investigation of Oxide Films on Zirconium Alloy in PWR Primary Water Chemistry

Energy Technology Data Exchange (ETDEWEB)

Kim, Taeho; Choi, Kyoung Joon; Yoo, Seung Chang; Kim, Ji Hyun [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

2015-05-15

Zirconium alloys are used as fuel cladding materials in nuclear power reactors, because these materials have a very low thermal neutron capture cross section as well as desirable mechanical properties. However, the Fukushima accident shows that the oxidation behavior of zirconium alloy is an important issue because the zirconium alloy functions as a shield of nuclear material (i.e., uranium, fission gas), and the degradation on zirconium cladding directly causes severe accident on nuclear power plant. Therefore, to ensure the safety of nuclear power reactors, the performance and sustainability of nuclear fuel should be understood. Currently, the water-metal interface is regarded as the rate-controlling site governing the rapid oxidation transition in high-burn-up fuels. Zirconium oxide is formed at the water-metal interface, and its structure and phase play an important role in determining its mechanical properties. In the early stage of the oxidation process, zirconium oxide with both tetragonal and monoclinic phases is formed. With an increase in the oxidation time to 150 h, the unstable tetragonal phase disappears and the monoclinic phase is dominant and possibly because of the stress relaxation according to previous and present results.

Round robin test for zirconium alloys in 400 deg C steam: results from EDF

International Nuclear Information System (INIS)

Blat, M.

1994-01-01

The EDF Material Studies Branch has participated in the Round Robin program of uniform corrosion on zirconium alloys. The objectives of these Round Robin corrosion tests are to generate new uniform corrosion weight gain date utilizing modern zirconium alloy products and to improve the International and ASTM standards. (author). 2 tabs., 7 appendix., 2 refs

Long-time corrosion and high-temperature oxidation of zirconium alloys applied on NPP like fuel elements cover

International Nuclear Information System (INIS)

Vrtilkova, V.; Novotny, L.; Lingart, S.; Doukha, R.; Yarosh, Ya.; Kolenchik, Ya.

2007-01-01

Zirconium is applying in nuclear energy since 50-th of last century in capacity of material for cover production for fuel elements, reactor fuel and structural parts, and mainly due to both corrosion stability and low effective cross section for thermal neutrons capture. Impurities in doping elements form and alloy production technology has influence on mechanical and corrosion properties of finite alloy. Long-time corrosion tests for several zirconium alloys in forcing autoclave under different reaction conditions were carried out. After that process kinetics was studied, mass increase, hydrogen formation, zirconium hydride forming morphology, zirconium oxide layer thickness have been determined as well

Sliding wear and friction behavior of zirconium alloy with heat-treated Inconel718

Energy Technology Data Exchange (ETDEWEB)

Kim, J.H., E-mail: kimjhoon@cnu.ac.kr [Dept. of Mechanical Design Engineering, Chungnam National University, 99 Daehak-ro, Yuseong-gu, Daejeon 305-764 (Korea, Republic of); Park, J.M. [Dept. of Mechanical Design Engineering, Chungnam National University, 99 Daehak-ro, Yuseong-gu, Daejeon 305-764 (Korea, Republic of); Park, J.K.; Jeon, K.L. [Nuclear Fuel Technology Department, Korea Nuclear Fuel, 1047 Daedukdae-ro, Yuseong-gu, Daejeon 305-353 (Korea, Republic of)

2014-04-01

In water-cooled nuclear reactors, the sliding of fuel rod can lead to severe wear and it is an important issue to sustain the structural integrity of nuclear reactor. In the present study, sliding wear behavior of zirconium alloy in dry and water environment using Pin-On-Disk sliding wear tester was investigated. Wear resistance of zirconium alloy against heat-treated Inconel718 pin was examined at room temperature. Sliding wear tests were carried out at different sliding distance, axial load and sliding speed based on ASTM (G99-05). The results of these experiments were verified with specific wear rate and coefficient of friction. The micro-mechanisms responsible for wear in zirconium alloy were identified to be microcutting and microcracking in dry environment. Moreover, micropitting and delamination were observed in water environment.

Prospects for zirconium structural alloys at high temperatures

International Nuclear Information System (INIS)

Thomas, W.R.

1969-05-01

Improved station efficiencies and lower capital costs provide incentives for the development of zirconium alloys for pressure tubes which can operate at temperatures above 450 o C. The experience of the Ti industry indicates that a complex alloy containing solution hardeners of Sn or Al and precipitation hardeners of Mo and Nb and perhaps Si will be required. The thermal neutron cross-section of the alloy will be about 10% higher than Zircaloy-2 and because of its poor corrosion resistance will require cladding with a corrosion resistant alloy such as Zr-Cr. Results to date indicate that such a pressure tube is feasible. (author)

Design basis for creep of zirconium alloy components in a fast neutron flux

International Nuclear Information System (INIS)

Ross-Ross, P.A.; Fidleris, V.

1975-01-01

The chalk River Nuclear Laboratory's experience with the creep of zirconium alloys in a neutron flux is described. Fast neutron flux changes the creep behaviour of zirconium alloys and new design criteria for in-reactor applications are needed. From experimental results empirical relations describing the effects of neutron flux, stress, temperature, time and anisotropy on creep rate were established. The relations are applied to the design of pressure tubes. (author)

Design basis for creep of zirconium alloy components in a fast neutron flux

International Nuclear Information System (INIS)

Ross-Ross, P.A.; Fidleris, V.

1974-01-01

The Chalk River Nuclear Laboratory's experience with the creep of zirconium alloys in a neutron flux is described. Fast neutron flux changes the creep behavior of zirconium alloys and new design criteria for in-reactor applications are needed. From experimental results empirical relations describing the effects of neutron flux, stress, temperature, time, and anisotropy on creep rate were established. The relations are applied to the design of pressure tubes. (author)

Protection of zirconium and its alloys by metallic coatings

International Nuclear Information System (INIS)

Loriers, H.; Lafon, A.; Darras, R.; Baque, P.

1968-01-01

At 600 deg. C in an atmosphere of carbon dioxide, zirconium and its alloys undergo corrosion which presents two aspects simultaneously: - formation of a surface layer of zirconia, - dissolution of oxygen in the alloy sub-layer leading to brittleness. The two phenomena greatly restrict the possibilities of using zirconium alloys as a canning material for fuel elements in CO 2 cooled nuclear reactors. An attempt has thus been made to limit, and perhaps to suppress, the corrosion effects in zirconium under these conditions by protecting it with metallic coatings. A first attempt to obtain a protection using copper-based coatings did not produce the result hoped for. Aluminium coatings produced by vacuum evaporation, followed by a consolidating thermal treatment make it possible to prevent the formation of the zirconia layer, but they do not eliminate the hardening effect produced by oxygen diffusion. On the other hand, electrolytically produced chromium deposits whose adherence is improved by a thermal vacuum treatment, counteract both these phenomena simultaneously. A similar result has been obtained with coatings of molybdenum produced by the technique of high-frequency inductive plasma sputtering. The particular effectiveness of the last two types of coatings is due to their structures characterized by the existence of an adherent film of chromium or molybdenum in the free state. (authors) [fr

Fretting wear behavior of zirconium alloy in B-Li water at 300 °C

Science.gov (United States)

Zhang, Lefu; Lai, Ping; Liu, Qingdong; Zeng, Qifeng; Lu, Junqiang; Guo, Xianglong

2018-02-01

The tangential fretting wear of three kinds of zirconium alloys tube mated with 304 stainless steel (SS) plate was investigated. The tests were conducted in an autoclave containing 300 °C pressurized B-Li water for tube-on-plate contact configuration. The worn surfaces were examined with scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and 3D microscopy. The cross-section of wear scar was examined with transmission electron microscope (TEM). The results indicated that the dominant wear mechanism of zirconium alloys in this test condition was delamination and oxidation. The oxide layer on the fretted area consists of outer oxide layer composed of iron oxide and zirconium oxide and inner oxide layer composed of zirconium oxide.

The elastic properties of zirconium alloy fuel cladding and pressure tubing materials

International Nuclear Information System (INIS)

Rosinger, H.E.; Northwood, D.O.

1979-01-01

A knowledge of the elastic properties of zirconium alloys is required in the mathematical modelling of cladding and pressure tubing performance. Until recently, little of this type of data was available, particularly at elevated temperatures. The dynamic elastic moduli of zircaloy-2, zircaloy-4, the alloys Zr-1.0 wt%Nb, Zr-2.5 wt%Nb and Marz grade zirconium have therefore been determined over the temperature range 275 to 1000 K. Young's modulus and shear modulus for all the zirconium alloys decrease with temperature and are expressed by empirical relations fitted to the data. The elastic properties are texture dependent and a detailed study has been conducted on the effect of texture on the elastic properties of Zr-1.0 wt% Nb over the temperature range 275 to 775 K. The results are compared with polycrystalline elastic constants computed from single crystal elastic constants, and the effect of texture on the dynamic elastic moduli is discussed in detail. (Auth.)

New zirconium alloys for nuclear application; Novas ligas de zirconio para aplicacao nuclear

Energy Technology Data Exchange (ETDEWEB)

Lobo, R.M.; Andrade, A.H.P., E-mail: rmlobo@ipen.b [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

2010-07-01

Zirconium alloys are widely used in the nuclear industry, mainly in fuel cladding tubes and structural components for PWR plants. The service life of these components, which operate under high temperatures conditions ({approx} 300 deg C), has led to developing new alloys with the aim to improve the mechanical properties, corrosion resistance and irradiation damage. The variation in the composition of the alloy produces second phase particles which alter the materials properties according to their size and distribution, is essential therefore, knowledge their characteristics. Analysis of second phase particles in zirconium alloys are carried out by scanning electron microscopy, transmission electron microscopy and image analysis. This study used the zircaloy-4 to illustrate the characterization of these alloys through the study of second phase particles. (author)

Degradation of the Mechanical Properties of Zirconium-base alloys due to Interaction with Hydrogen

International Nuclear Information System (INIS)

Bertolino, Graciela

2001-01-01

Security aspects and the purpose to extend the nuclear power plants lifetime motivate the renovated interest on the influence of the environment and radiation on the mechanical properties of in-reactor materials.Zirconium based alloys are the family of alloys most extensively used in nuclear core components.A consequence of the interaction of the in-reactor environment with these alloys is the formation of brittle phase Zr hydride, a process that greatly affects the component integrity.In this work we present a experimental study of the hydrogen influence on the Z ry-4 mechanical properties at different temperatures.As a complement we also present results of a finite elements simulations of the fracture process.We performed standard metallurgical and mechanical characterization in commercial Z ry-4 samples to obtain their basic properties. Different hydrogen pickup techniques were applied to obtain H concentration of charged samples between 10 and 2000 ppm, homogeneous or mainly localized at the crack tip zone.To obtain the fracture toughness of the alloys specimens were tested using elastoplastic fracture mechanics techniques.Specifically we implement J-integral methodology with partial unloading compliance measurements.Tests were performed in a temperature range of 20 to 200 o C.The negative influence of the H content on material toughness probed to be important even at very small concentrations, with an effect that decreases when temperature increases.While there was observed no change in the fracture mechanism in homogeneous charged samples, specimens charged under a superimposed stress field fractured by brittle mode when were tested at 20 to 70 o C. SEM observations of the crack growth, the fracture surface morphology and precipitates content showed the influence of the precipitates on fracture at different H concentrations.At least three stages with different fracture behavior depending on H content were identified.Complementary to the experimental work we

High energy beam thermal processing of alpha zirconium alloys and the resulting articles

International Nuclear Information System (INIS)

Sabol, G.P.; McDonald, S.G.; Nurminen, J.I.

1983-01-01

Alpha zirconium alloy fabrication methods and resultant products exhibiting improved high temperature, high pressure steam corrosion resistance. The process, according to one aspect of this invention, utilizes a high energy beam thermal treatment to provide a layer of beta treated microstructure on an alpha zirconium alloy intermediate product. The treated product is then alpha worked to final size. According to another aspect of the invention, high energy beam thermal treatment is used to produce an alpha annealed microstructure in a Zircaloy alloy intermediate size or final size component. The resultant products are suitable for use in pressurized water and boiling water reactors

Environmentally-induced cracking of zirconium alloys - a review

International Nuclear Information System (INIS)

Cox, B.

1990-01-01

The general field of environmentally-induced cracking of zirconium alloys has been reviewed and the phenomena that are observed and the progress in understanding the mechanisms are summarized. The details of the industrially important pellet-clad interaction failures of nuclear reactor fuel have been left for a companion review, and only observations on the mechanism are summarized briefly here. It is concluded that in the zirconium alloy system, by virtue of the physical peculiarities of the system, it is easier to reach unambiguous conclusions about the environmental cracking mechanisms that are operating than with other systems. Thus, chemical dissolution in either liquid or vapour phase is thought to be the principal mechanism for intergranular cracking, while adsorption-induced embrittlement is thought to be the most common transgranular quasi-cleavage process. Hydrogen embrittlement in this system can be identified because it requires precipitated hydride that gives characteristic fractography when cracked. Only in a few instances does stress-corrosion cracking appear to proceed by a hydride cracking mechanism. (orig.)

Corrosion of zirconium alloys in alternating pH environment

International Nuclear Information System (INIS)

Mayer, P.; Manolescu, A.V.

1985-01-01

Behaviour of two commercial alloys, Zircaloy-2 and zirconium-2.5 wt% niobium were investigated in an environment of alternating pH. Corrosion advancement and scale morphology of coupons exposed to aqueous solution of LiOH (pH 10.2 and 14) were followed as a function of temperature (300-360 degreesC) and time (up to 165 days). The test sequence consisted of short term exposure to high pH and re-exposure to low pH solutions for extended period of time followed by a short term test in high pH. The results of these tests and detailed post-corrosion analysis indicate a fundamental difference between the corrosion behaviour of these two materials. Both alloys corrode fast in high pH environments, but only zirconium-2.5 wt% niobium continues to form detectable new oxide in low pH solution

Proceedings [of the] symposium on zirconium alloys for reactor components

International Nuclear Information System (INIS)

1992-01-01

A two day symposium on zirconium alloys for reactor components (ZARC-91) was organised during 12-13, 1991. There were 6 invited talks and 43 contributed papers in 10 technical sessions. This symposium, took stock of the progress achieved in the development, design, fabrication and quality assurance of zirconium alloy components and emphasized the R and D efforts required for meeting the challenges posed by the rapid growth of nuclear power in our country. Topics like physical metallurgy, corrosion and irradiation behaviour, and in-service inspection were also covered. The proceedings/papers are arranged under the headings: (1)invited talks, (2)fabrication, (3)design requirement, (4)quality assurance, (5)irradiation damage and PIE, (6)corrosion and hydriding, and (7)in-service inspection. (N.B.). refs., figs., tabs

Fracture Mechanisms of Zirconium Diboride Ultra-High Temperature Ceramics under Pulse Loading

Science.gov (United States)

Skripnyak, Vladimir V.; Bragov, Anatolii M.; Skripnyak, Vladimir A.; Lomunov, Andrei K.; Skripnyak, Evgeniya G.; Vaganova, Irina K.

2015-06-01

Mechanisms of failure in ultra-high temperature ceramics (UHTC) based on zirconium diboride under pulse loading were studied experimentally by the method of SHPB and theoretically using the multiscale simulation method. The obtained experimental and numerical data are evidence of the quasi-brittle fracture character of nanostructured zirconium diboride ceramics under compression and tension at high strain rates and the room temperatures. Damage of nanostructured porous zirconium diboride -based UHTC can be formed under stress pulse amplitude below the Hugoniot elastic limit. Fracture of nanostructured ultra-high temperature ceramics under pulse and shock-wave loadings is provided by fast processes of intercrystalline brittle fracture and relatively slow processes of quasi-brittle failure via growth and coalescence of microcracks. A decrease of the shear strength can be caused by nano-voids clusters in vicinity of triple junctions between ceramic matrix grains and ultrafine-grained ceramics. This research was supported by grants from ``The Tomsk State University Academic D.I. Mendeleev Fund Program'' and also N. I. Lobachevski State University of Nizhny Novgorod (Grant of post graduate mobility).

Accelerated irradiation growth of zirconium alloys

International Nuclear Information System (INIS)

Griffiths, M.; Gilbert, R.W.; Fidleris, V.

1989-01-01

This paper discusses how sponge zirconium and Zr-2.5 wt% Nb, Zircaloy, or Excel alloys all exhibit accelerated irradiation growth compared with high-purity crystal-bar zirconium for irradiation temperatures between 550 to 710 K and fluences between 0.1 to 10 x 10 25 n · m -2 (E > 1 MeV). There is generally an incubation period or fluence before the onset of accelerated or breakaway growth, which is dependent on the particular material being irradiated, its metallurgical condition before irradiation, and the irradiation temperature. Transmission electron microscopy has shown that there is a correlation between accelerated irradiation growth and the appearance of c-component vacancy loops on basal planes. Measurements in some specimens indicate that a significant fraction of the strain can be directly attributed to the loops themselves. There is considerable evidence to show that their formation is dependent both on the specimen purity and on the irradiation temperature. Materials that have a high interstitial-solute content contain c-component loops and exhibit high growth rates even at low fluences ( 2 :5 n · m -2 , E > 1 MeV). For sponge zirconium and the Zircaloys, c-component loop formation and the associated acceleration of growth (breakaway) during irradiation occurs because the intrinsic interstitial solute (mainly, oxygen, carbon and nitrogen) in the zirconium matrix is supplemented by interstitial iron, chromium, and nickel from the radiation-induced dissolution of precipitates. (author)

Development of Self-Healing Zirconium-Silicide Coatings for Improved Performance Zirconium-Alloy Fuel Cladding

Energy Technology Data Exchange (ETDEWEB)

Sridharan, Kumar [University of Wisconsin-Madison; Mariani, Robert [Idaho National Lab. (INL), Idaho Falls, ID (United States); Bai, Xianming [Idaho National Lab. (INL), Idaho Falls, ID (United States); Xu, Peng [Westinghouse Electric Company; Lahoda, Ed [Westinghouse Electric Company

2018-03-31

Given the long-term goal of developing such coatings for use with nuclear reactor fuel cladding, this work describes results of oxidation and corrosion behavior of bulk zirconium-silicide and fabrication of zirconium-silicide coatings on zirconium-alloy test flats, tube configurations, and SiC test flats. In addition, boiling heat transfer of these modified surfaces (including ZrSi2 coating) during clad quenching experiments is discussed in detail. Oxidation of bulk ZrSi2 was found to be negligible compared to Zircaloy-4 (a common Zr-alloy cladding material) and mechanical integrity of ZrSi2 was superior to that of bulk Zr2Si at high temperatures in ambient air. Very interesting and unique multi-nanolayered composite of ZrO2 and SiO2 were observed. Physical model for the oxidation has been proposed wherein Zr–Si–O mixture undergoes a spinodal phase decomposition into ZrO2 and SiO2, which is manifested as a nanoscale assembly of alternating layer of the two oxides. Steam corrosion at high pressure (10.3 MPa) led to weight loss of ZrSi2 and produced oxide scale with depletion of silicon, possibly attributed to volatile silicon hydroxide, gaseous silicon monoxide, and a solubility of silicon dioxide in water. Only Zircon phase (ZrSiO4) formed during oxidation of ZrSi2 at 1400°C in air, and allowed for immobilization silicon species in oxide scale in the aqueous environments. Zirconium-silicide coatings (on zirconium-alloy substrates) investigated in this study were deposited primarily using magnetron sputter deposition method and slurry method, although powder spray deposition processes cold spray and thermal spray methods were also investigated. The optimized ZrSi2 sputtered coating exhibited a highly protective nature at elevated temperatures in ambient air by mitigating oxygen permeation to the underlying zirconium alloy substrate. The high oxidation resistance of the coating has been shown to be due to nanocrystalline SiO2 and ZrSiO4 phases in the amorphous

Traps in Zirconium Alloys Oxide Layers

Directory of Open Access Journals (Sweden)

Helmar Frank

2005-01-01

Full Text Available Oxide films long-time grown on tubes of three types of zirconium alloys in water and in steam were investigated, by analysing I-V characteristic measured at constant voltages with various temperatures. Using theoretical concepts of Rose [3] and Gould [5], ZryNbSn(Fe proved to have an exponential distribution of trapping centers below the conduction band edge, wheras Zr1Nb and IMP Zry-4 proved to have single energy trap levels.

The oxidation kinetics of zirconium alloys applicable to loss-of-coolant accidents

International Nuclear Information System (INIS)

Parsons, P.D.; Miller, W.N.

1977-10-01

A review is presented of the available published measurements of the rate of reaction between zirconium alloys and steam and, in some cases, oxygen. Attempts are made to define from all the experimental data a suitable rate equation which is appropriate over the range of temperatures relevant to LOCA conditions. The data reviewed encompass a temperature range 910 0 C to the melting point of zirconium, 1852 0 C. It can be concluded that within 910 to 1577 0 C, Zircaloy-2, Zircaloy-4 and Zr/2 1/2%Nb alloys have the same response to oxidation. (author)

High-intensity low energy titanium ion implantation into zirconium alloy

Science.gov (United States)

Ryabchikov, A. I.; Kashkarov, E. B.; Pushilina, N. S.; Syrtanov, M. S.; Shevelev, A. E.; Korneva, O. S.; Sutygina, A. N.; Lider, A. M.

2018-05-01

This research describes the possibility of ultra-high dose deep titanium ion implantation for surface modification of zirconium alloy Zr-1Nb. The developed method based on repetitively pulsed high intensity low energy titanium ion implantation was used to modify the surface layer. The DC vacuum arc source was used to produce metal plasma. Plasma immersion titanium ions extraction and their ballistic focusing in equipotential space of biased electrode were used to produce high intensity titanium ion beam with the amplitude of 0.5 A at the ion current density 120 and 170 mA/cm2. The solar eclipse effect was used to prevent vacuum arc titanium macroparticles from appearing in the implantation area of Zr sample. Titanium low energy (mean ion energy E = 3 keV) ions were implanted into zirconium alloy with the dose in the range of (5.4-9.56) × 1020 ion/cm2. The effect of ion current density, implantation dose on the phase composition, microstructure and distribution of elements was studied by X-ray diffraction, scanning electron microscopy and glow-discharge optical emission spectroscopy, respectively. The results show the appearance of Zr-Ti intermetallic phases of different stoichiometry after Ti implantation. The intermetallic phases are transformed from both Zr0.7Ti0.3 and Zr0.5Ti0.5 to single Zr0.6Ti0.4 phase with the increase in the implantation dose. The changes in phase composition are attributed to Ti dissolution in zirconium lattice accompanied by the lattice distortions and appearance of macrostrains in intermetallic phases. The depth of Ti penetration into the bulk of Zr increases from 6 to 13 μm with the implantation dose. The hardness and wear resistance of the Ti-implanted zirconium alloy were increased by 1.5 and 1.4 times, respectively. The higher current density (170 mA/cm2) leads to the increase in the grain size and surface roughness negatively affecting the tribological properties of the alloy.

Solute redistribution studies in oxidised zirconium alloys

Energy Technology Data Exchange (ETDEWEB)

Khera, S K; Kale, G B; Gadiyar, H S [Bhabha Atomic Research Centre, Bombay (India). Metallurgy Div.

1977-01-01

Electron microprobe studies on solute distribution in oxide layers and in the regions near oxide metal interface have been carried out in the case of zircaloy-2 and zirconium binary alloys containing niobium, tin, iron, copper, chromium and nickel and oxidised in steam at 550 deg C. In the case of alloys having higher oxidation rates, the oxide of solute element was found to dissolve in ZrO/sub 2/ without any composition variation. However, for solute addition with limited solubility like Cr, Cu and Fe, solute enrichment at metal/oxide interface and depletion of the same matrix has been observed. The intensity profiles for nickel distribution were also found to be identical to Fe or Cr distribution. The mode of solute distribution has been discussed in relation to oxidation behaviour of these alloys.

Plate-shaped transformation products in zirconium-base alloys

International Nuclear Information System (INIS)

Banerjee, S.; Dey, G.K.; Srivastava, D.

1997-01-01

Plate-shaped products resulting from martensitic, diffusional, and mixed mode transformations in zirconium-base alloys are compared in the present study. These alloys are particularly suitable for the comparison in view of the fact that the lattice correspondence between the parent β (bcc) and the product α (hcp) or γ-hydride (fct) phases are remarkably similar for different types of transformations. Crystallographic features such as orientation relations, habit planes, and interface structures associated with these transformations have been compared, with a view toward examining whether the transformation mechanisms have characteristic imprints on these experimental observables

Precipitation structures and mechanical properties of Al-Li-Zr alloy containing V

International Nuclear Information System (INIS)

Ying, J.K.; Ohashi, T.

1999-01-01

It is known that Al-Li alloys possess high elastic modulus and low density, and the metastable δ' (Al 3 Li) precipitate in these alloys affords considerable strengthening effect. However, with the strengthening resulting from the precipitation of δ' which is coherent with the matrix, these alloys suffer from low ductility and fracture toughness. It seems that the loss of ductility is the slip localization which occurs as a result of slip planes during deformation in connection with the specific hardening mechanism. As a result it indicates typical intergranular fracture. On the one hand, zirconium is used in many aluminum alloys to inhibit recrystallization during alloy processing. When zirconium is present in the alloy grain refinement occurs, which consequently, is considered as a factor that reduces the slip distance, and lowers the stress concentration across grain boundaries and at grain boundary triple points. Nevertheless, if only zirconium is added in Al-Li alloy it still shows intergranular fracture. By Zedaris et al., equilibrium phase Al 3 (Zr,V) in Al-Zr alloy containing V reduces the lattice mismatch along the c-axis with Al and, the L1 2 -structure metastable precipitates Al 3 (Zr,V) in Al-Zr-V alloys are stable at elevated temperature. Therefore, it is interesting to elucidate the effect of V in Al-Li-Zr alloy at the precipitation structures and mechanical properties of these alloys

Study of diffusion processes in the oxide layer of zirconium alloys

Directory of Open Access Journals (Sweden)

Sialini P.

2016-03-01

Full Text Available In the active zone of a nuclear reactor where zirconium alloys are used as a coating material, this material is subject to various harmful impacts. During water decomposition reactions, hydrogen and oxygen are evolved that may diffuse through the oxidic layer either through zirconium dioxide (ZrO2 crystals or along ZrO2 grains. The diffusion mechanism can be studied using the Ion Beam Analysis (IBA method where nuclear reaction 18O(p,α15N is used. A tube made of zirconium alloy E110 (with 1 wt. % of Nb was used for making samples that were pre-exposed in UJP PRAHA a.s. and subsequently exposed to isotopically cleansed environment of H2 18O medium in an autoclave. The samples were analysed with gravimetric methods and IBA methods performed at the electrostatic particle accelerator Tandetron 4130 MC in the Nucler Physics Institute of the CAS, Řež. With IBA methods, the overall thicknesses of corrosion layers on the samples, element composition of the alloy and distribution of oxygen isotope 18O in the corrosion layer and its penetration in the alloy were identified. The retrieved data shows at the oxygen diffusion along ZrO2 grains because there are two peaks of 18O isotope concentrations in the corrosion layer. These peaks occur at the environment-oxide and oxide-metal interface. The element analysis identified the presence of undesirable hafnium.

A microstuctural study on accelerated zirconium alloy oxidation

International Nuclear Information System (INIS)

Sohn, Seung Bum; Oh, Seung Jun; Jang, Jung Nam; Kim, Yong Soo; Jung, Yong Hwan; Baek, Jong Hyuk; Park, Jung Yong

2005-01-01

It has been reported that the effect of thermal redistribution of hydrides across the zirconium metaloxide interface, coupled with thermal feedback on the metal-oxide interface, is a dominating factor in the accelerated oxidation in zirconium alloys cladding PWR fuel. Basically this influence determines characteristic of oxide layer. Influence estimation for corrosion oxide layer due to hydrogen / hydride carried out because of investigation on the kinetic on accelerated oxidation due to hydride precipitation was preceded. Generally, it is known that ZrO 2 tetragonal layer structures play an important role as a barrier layer. So analysing the ZrO 2 monoclinic and tetragonal structure distribution is our main aim. Especially, this study focused on the hydride effects. In other words, the difference of crystal structure distribution between pre-hydrided and without hydrided specimen is just expected results. Experimental results of microstructure at zirconium metal-oxide interface through TEM and EBSD analysis was confirmed

Methods for determination of zirconium in titanium alloys

International Nuclear Information System (INIS)

1985-01-01

Two methods for determining zirconium content in titanium alloys are specified in this standard. One is the ion-exchange/mandelic acid gravimetry for Zr content below 20 % down to 1 % while the other is the mandelic acid gravimetry for Zr content below 20 % down to 0.5 %. In the former, a specimen is decomposed by hydrochloric acid and hydrofluoric acid. After substances such as titanium are oxidized by adding nitric acid, the liquid is adjusted into a 4N hydrochloric acid - gN hydrofluoric acid solution, which is them passed through an ion-exchange column. The niobium and tantalum contents are absorbed while the titanium and zirconium contents flow out. Perchloric acid and sulfuric acid are poured in the solution to remove hydrofluoric acid. Aqueous ammonia is added to produce hydroxide of titanium and zirconium, which is then filtered out. The hydroxyde is dissolved in hydrochloric acid, and mandelic acid is poured to precipitate the zirconium content. The precipitate is ignited and the weight of the oxide formed is measured. The coprecipitated titanium content is determined by the absorptiometric method using hydrogen peroxide. Finally, the weight of the oxide is corrected. In the latter determination method, on the other hand, only several steps of the above procedure are used, namely, decomposition by hydrochloric acid, precipitation of zirconium, ignition of precipitate, measurement of oxide weight and weight correction. (Nogami, K.)

Analysis of zirconium and nickel based alloys and zirconium oxides by relative and internal monostandard neutron activation analysis methods

International Nuclear Information System (INIS)

Shinde, Amol D.; Acharya, Raghunath; Reddy, Annareddy V. R.

2017-01-01

The chemical characterization of metallic alloys and oxides is conventionally carried out by wet chemical analytical methods and/or instrumental methods. Instrumental neutron activation analysis (INAA) is capable of analyzing samples nondestructively. As a part of a chemical quality control exercise, Zircaloys 2 and 4, nimonic alloy, and zirconium oxide samples were analyzed by two INAA methods. The samples of alloys and oxides were also analyzed by inductively coupled plasma optical emission spectroscopy (ICP-OES) and direct current Arc OES methods, respectively, for quality assurance purposes. The samples are important in various fields including nuclear technology. Samples were neutron irradiated using nuclear reactors, and the radioactive assay was carried out using high-resolution gamma-ray spectrometry. Major to trace mass fractions were determined using both relative and internal monostandard (IM) NAA methods as well as OES methods. In the case of alloys, compositional analyses as well as concentrations of some trace elements were determined, whereas in the case of zirconium oxides, six trace elements were determined. For method validation, British Chemical Standard (BCS)-certified reference material 310/1 (a nimonic alloy) was analyzed using both relative INAA and IM-NAA methods. The results showed that IM-NAA and relative INAA methods can be used for nondestructive chemical quality control of alloys and oxide samples

Analysis of zirconium and nickel based alloys and zirconium oxides by relative and internal monostandard neutron activation analysis methods

Energy Technology Data Exchange (ETDEWEB)

Shinde, Amol D.; Acharya, Raghunath; Reddy, Annareddy V. R. [Bhabha Atomic Research Centre, Mumbai (India)

2017-04-15

The chemical characterization of metallic alloys and oxides is conventionally carried out by wet chemical analytical methods and/or instrumental methods. Instrumental neutron activation analysis (INAA) is capable of analyzing samples nondestructively. As a part of a chemical quality control exercise, Zircaloys 2 and 4, nimonic alloy, and zirconium oxide samples were analyzed by two INAA methods. The samples of alloys and oxides were also analyzed by inductively coupled plasma optical emission spectroscopy (ICP-OES) and direct current Arc OES methods, respectively, for quality assurance purposes. The samples are important in various fields including nuclear technology. Samples were neutron irradiated using nuclear reactors, and the radioactive assay was carried out using high-resolution gamma-ray spectrometry. Major to trace mass fractions were determined using both relative and internal monostandard (IM) NAA methods as well as OES methods. In the case of alloys, compositional analyses as well as concentrations of some trace elements were determined, whereas in the case of zirconium oxides, six trace elements were determined. For method validation, British Chemical Standard (BCS)-certified reference material 310/1 (a nimonic alloy) was analyzed using both relative INAA and IM-NAA methods. The results showed that IM-NAA and relative INAA methods can be used for nondestructive chemical quality control of alloys and oxide samples.

The Effect of Hydrogen and Hydrides on the Integrity of Zirconium Alloy Components Delayed Hydride Cracking

CERN Document Server

Puls, Manfred P

2012-01-01

By drawing together the current theoretical and experimental understanding of the phenomena of delayed hydride cracking (DHC) in zirconium alloys, The Effect of Hydrogen and Hydrides on the Integrity of Zirconium Alloy Components: Delayed Hydride Cracking provides a detailed explanation focusing on the properties of hydrogen and hydrides in these alloys. Whilst the focus lies on zirconium alloys, the combination of both the empirical and mechanistic approaches creates a solid understanding that can also be applied to other hydride forming metals.   This up-to-date reference focuses on documented research surrounding DHC, including current methodologies for design and assessment of the results of periodic in-service inspections of pressure tubes in nuclear reactors. Emphasis is placed on showing that our understanding of DHC is supported by progress across a broad range of fields. These include hysteresis associated with first-order phase transformations; phase relationships in coherent crystalline metallic...

Diffusion model of delayed hydride cracking in zirconium alloys

NARCIS (Netherlands)

Shmakov, AA; Kalin, BA; Matvienko, YG; Singh, RN; De, PK

2004-01-01

We develop a method for the evaluation of the rate of delayed hydride cracking in zirconium alloys. The model is based on the stationary solution of the phenomenological diffusion equation and the detailed analysis of the distribution of hydrostatic stresses in the plane of a sharp tensile crack.

Effects of ion implantation on corrosion of zirconium and zirconium base alloys

International Nuclear Information System (INIS)

Zelenskij, V.F.; Petel'guzov, I.A.; Rekova, L.P.; Rodak, A.G.

1989-01-01

The influence of He and Ar ion bombardment on the corrosion of Zr and Zr-1%Nb and Zr-2.5%Nb alloys is investigated with the aims of finding the irradiation influence laws, obtaining the dependences of the effect of increasing the corrosiuon resistance on the type and dose of bombarding ions and of finding the conditions for the maximum effect. The prolonged corrosion test of specimens (3500 hours) have shown that the strongest effect is obtained for the irradiation with Ar ions up to the dose 1x10 16 ion/cm 2 . The kinetics of ion thermosorption after corrosion of irradiated materials is studied, the temperature threshold of implanted ion stability in zirconium and its alloys is found to be 400 deg C

Mechanistic understanding of irradiation corrosion of zirconium alloys in nuclear power plants: stimuli, status and outlook

International Nuclear Information System (INIS)

Cox, B.; Ishigure, K.; Johnson, A.B.; Lemalgnan, J.C.; Nechaev, A.F.; Petrik, N.G.; Reznichenko, E.A.

1990-01-01

Extensive information about the corrosion behaviour of zirconium alloys under irradiation is presented. Review of the existing models of radiation corrosion is given. An accent is made on a necessity in conducting basic investigations to overcome contradictions in interpreting the experimental data available. Importance of solving the problem of zirconium alloy corrosion for safe NPP operation is underlined. 34 refs.; 6 figs.; 4 tabs

White Paper Summary of 2nd ASTM International Workshop on Hydrides in Zirconium Alloy Cladding

Energy Technology Data Exchange (ETDEWEB)

Sindelar, R. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Louthan, M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); PNNL, B. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2015-05-29

This white paper recommends that ASTM International develop standards to address the potential impact of hydrides on the long term performance of irradiated zirconium alloys. The need for such standards was apparent during the 2nd ASTM International Workshop on Hydrides in Zirconium Alloy Cladding and Assembly Components, sponsored by ASTM International Committee C26.13 and held on June 10-12, 2014, in Jackson, Wyoming. The potentially adverse impacts of hydrogen and hydrides on the long term performance of irradiated zirconium-alloy cladding on used fuel were shown to depend on multiple factors such as alloy chemistry and processing, irradiation and post irradiation history, residual and applied stresses and stress states, and the service environment. These factors determine the hydrogen content and hydride morphology in the alloy, which, in turn, influence the response of the alloy to the thermo-mechanical conditions imposed (and anticipated) during storage, transport and disposal of used nuclear fuel. Workshop presentations and discussions showed that although hydrogen/hydride induced degradation of zirconium alloys may be of concern, the potential for occurrence and the extent of anticipated degradation vary throughout the nuclear industry because of the variations in hydrogen content, hydride morphology, alloy chemistry and irradiation conditions. The tools and techniques used to characterize hydrides and hydride morphologies and their impacts on material performance also vary. Such variations make site-to-site comparisons of test results and observations difficult. There is no consensus that a single material or system characteristic (e.g., reactor type, burnup, hydrogen content, end-of life stress, alloy type, drying temperature, etc.) is an effective predictor of material response during long term storage or of performance after long term storage. Multi-variable correlations made for one alloy may not represent the behavior of another alloy exposed to

Strengthening and elongation mechanism of Lanthanum-doped Titanium-Zirconium-Molybdenum alloy

Energy Technology Data Exchange (ETDEWEB)

Hu, Ping, E-mail: huping1985@126.com [School of Metallurgy Engineering, Xi’an University of Architecture and Technology, Xi’an 710055 (China); Jinduicheng Molybdenum Co., Ltd., Xi’an 710068 (China); Hu, Bo-liang; Wang, Kuai-she; Song, Rui; Yang, Fan [School of Metallurgy Engineering, Xi’an University of Architecture and Technology, Xi’an 710055 (China); Yu, Zhi-tao [Ruifulai Tungsten & Molybdenum Co., Ltd., Xi’an 721914 (China); Tan, Jiang-fei [School of Metallurgy Engineering, Xi’an University of Architecture and Technology, Xi’an 710055 (China); Cao, Wei-cheng; Liu, Dong-xin; An, Geng [Jinduicheng Molybdenum Co., Ltd., Xi’an 710068 (China); Guo, Lei [Ruifulai Tungsten & Molybdenum Co., Ltd., Xi’an 721914 (China); Yu, Hai-liang [School of Mechanical, Materials and Mechatronics Engineering, University of Wollongong, NSW 2522 (Australia)

2016-12-15

The microstructural contributes to understand the strengthening and elongation mechanism in Lanthanum-doped Titanium-Zirconium-Molybdenum alloy. Lanthanum oxide particles not only act as heterogeneous nucleation core, but also act as the second phase to hinder the grain growth during sintering crystallization. The molybdenum substrate formed sub-grain under the effect of second phase when the alloy rolled to plate.

Minimizing hydride cracking in zirconium alloys

International Nuclear Information System (INIS)

Coleman, C.E.; Cheadle, B.A.; Ambler, J.F.R.; Eadie, R.L.

1985-01-01

Zirconium alloy components can fail by hydride cracking if they contain large flaws and are highly stressed. If cracking in such components is suspected, crack growth can be minimized by following two simple operating rules: components should be heated up from at least 30K below any operating temperature above 450K, and when the component requires cooling to room temperature from a high temperature, any tensile stress should be reduced as much and as quickly as is practical during cooling. This paper describes the physical basis for these rules

Nitrogen annealing of zirconium or titanium metals and their alloys

International Nuclear Information System (INIS)

Eucken, C.M.

1982-01-01

A method is described of continuously nitrogen annealing zirconium and titanium metals and their alloys at temperatures at from 525 0 to 875 0 C for from 1/2 minute to 15 minutes. The examples include the annealing of Zircaloy-4. (U.K.)

Effects of scandium and zirconium combination alloying on as-cast microstructure and mechanical properties of Al-4Cu-1.5Mg alloy

Directory of Open Access Journals (Sweden)

Xiang Qingchun

2011-02-01

Full Text Available The influences of minor scandium and zirconium combination alloying on the as-cast microstructure and mechanical properties of Al-4Cu-1.5Mg alloy have been experimentally investigated. The experimental results show that when the minor elements of scandium and zirconium are simultaneously added into the Al-4Cu-1.5Mg alloy, the as-cast microstructure of the alloy is effectively modified and the grains of the alloy are greatly refined. The coarse dendrites in the microstructure of the alloy without Sc and Zr additions are refined to the uniform and fine equiaxed grains. As the additions of Sc and Zr are 0.4% and 0.2%, respectively, the tensile strength, yield strength and elongation of the alloy are relatively better, which are 275.0 MPa, 176.0 MPa and 8.0% respectively. The tensile strength is increased by 55.3%, and the elongation is nearly raised three times, compared with those of the alloy without Sc and Zr additions.

Zirconium - an imported mineral commodity

International Nuclear Information System (INIS)

1983-10-01

This report examines Canada's position in regard to the principal zirconium materials: zircon; fusion-cast zirconium-bearing refractory products; zirconium-bearing chemicals; and zirconium metal, master alloys, and alloys. None of these is produced in Canada except fused alumina-zirconia and certain magnesium-zirconium alloys and zirconium-bearing steels. Most of the 3 000-4 000 tonnes of the various forms of zircon believed to be consumed in Canada each year is for foundry applications. Other minerals, notably chromite, olivine and silica sand are also used for these purposes and, if necessary, could be substituted for zircon. Zirconium's key role in Canada is in CANDU nuclear power reactors, where zirconium alloys are essential in the cladding for fuel bundles and in capital equipment such as pressure tubes, calandria tubes and reactivity control mechanisms. If zirconium alloys were to become unavailable, the Canadian nuclear power industry would collapse. As a contingency measure, Ontario Hydro maintains at least nine months' stocks of nuclear fuel bundles. Canada's vulnerability to short-term disruptions to supplies of nuclear fuel is diminished further by the availability of more expensive electricity from non-nuclear sources and, given time, from mothballed thermal plants. Zirconium minerals are present in many countries, notably Australia, the Republic of South Africa and the United States. Australia is Canada's principal source of zircon imports; South Africa is its sole source of baddeleyite. At this time, there are no shortages of either material. Canada has untapped zirconium resources in the Athabasca Oil Sands (zircon) and at Strange Lake along the ill-defined border between Quebec and Newfoundland (gittinsite). Adequate metal and alloy production facilities exist in France, Japan and the United States. No action by the federal government in regard to zirconium supplies is called for at this time

Waterside corrosion of zirconium alloys in nuclear power plants

International Nuclear Information System (INIS)

Jeong, Yong Hwan; Baek, B. J.; Park, S. Y. and others

1999-08-01

The overview of corrosion and hydriding behaviors of Zr-based alloy under the conditions of the in-reactor service and in the absence of irradiation is introduced in this report. The metallurgical characteristics of Zr-based alloys and the thermo-mechanical treatments on the microstructures and the textures in the manufacturing process for fuel cladding are also introduced. The factors affecting the corrosion of Zr alloy in reactor are summarized. And the corrosion mechanism and hydrogen up-take are discussed based on the laboratory and in-reactor results. The phenomenological observations of zirconium alloy corrosion in reactors are summarized and the models of in-reactor corrosion are exclusively discussed. Finally, the effects of irradiation on the corrosion process in Zr alloy were investigated mainly based on the literature data. (author). 538 refs., 26 tabs., 105 figs

An overview of microstructural and experimental factors that affect the irradiation growth behavior of zirconium alloys

International Nuclear Information System (INIS)

Fidleris, V.; Tucker, R.P.; Adamson, R.B.

1987-01-01

This paper presents an overview of factors affecting irradiation growth of zirconium alloys. Recent data obtained from irradiation programs in EBR-II, ATR, and NRU reactors are used to illustrate the effects of various microstructural and experimental factors on the growth of Zircaloy, zirconium, and zirconium-biobium alloys irradiated to fluences up to 2 X 10 26 nm -2 (E > 1 MeV) over the temperature range 330 to 720 K. Open literature results are also used to confirm or illustrate various effects. Important factors are texture, grain boundary parameters, residual stresses, original dislocation density, microstructure evolution, temperature during irradiation, solute effects, and fluence

Study of point defect clustering in electron and ion irradiated zirconium alloys

International Nuclear Information System (INIS)

Hellio, C.; Boulanger, L.

1986-09-01

Dislocation loops created by 500 keV Zr + ions and 1 MeV electrons in zirconium have a/3 type Burgers vectors, and in ion irradiated samples, loops lie preferentially on planes close to (1010). From in-situ observations of loop growth under 1 MeV electron irradiation in zirconium and dilute Zr (Nb,O) alloys, a strong increase of the vacancy migration energy with oxygen concentration was observed, from 0.72 eV for pure zirconium to 1.7 eV for Zr and Zr-1% Nb doped with 1800 ppm weight oxygen, indicating large trapping of vacancies by O single interstitials or clusters

Influence of irradiation and radiolysis on the corrosion rates and mechanisms of zirconium alloys

International Nuclear Information System (INIS)

Verlet, Romain

2015-01-01

The nuclear fuel of pressurized water reactors (PWR) in the form of uranium oxide UO 2 pellets (or MOX) is confined in a zirconium alloy cladding. This cladding is very important because it represents the first containment barrier against the release of fission products generated by the nuclear reaction to the external environment. Corrosion by the primary medium of zirconium alloys, particularly the Zircaloy-4, is one of the factors limiting the reactor residence time of the fuel rods (UO 2 pellets + cladding). To optimize core management and to extend the lifetime of the fuel rods in reactor, new alloys based on zirconium-niobium (M5) have been developed. However, the corrosion mechanisms of these are not completely understood because of the complexity of these materials, corrosion environment and the presence of radiation from the nuclear fuel. Therefore, this thesis specifically addresses the effects of radiolysis and defects induced by irradiation with ions in the matrix metal and the oxide layer on the corrosion rate of Zircaloy-4 and M5. The goal is to separate the influence of radiation damage to the metal, that relating to defects created in the oxide and that linked to radiolysis of the primary medium on the oxidation rate of zirconium alloys in reactor. 1) Regarding effect of irradiation of the metal on the oxidation rate: type dislocation loops appear and increase the oxidation rate of the two alloys. For M5, in addition to the first effect, a precipitation of fines needles of niobium reduced the solid solution of niobium concentration in the metal and ultimately in the oxide, which strongly reduces the oxidation rate of the alloy. 2) Regarding the effect of irradiation of the oxide layer on the oxidation rate: defects generated by the nuclear cascades in the oxide increase the oxidation rate of the two materials. For M5, germination of niobium enriched zones in irradiated oxide also causes a decrease of the niobium concentration in solid solution

History of the development of zirconium alloys for use in nuclear reactors

International Nuclear Information System (INIS)

Rickover, H.G.; Geiger, L.D.; Lustman, B.

1975-01-01

The technical problems and the major decisions made during the early development of zirconium alloys for use in naval reactors are outlined. A summary is given of the development of commercial sources of supply for zirconium and hafnium metal over the period 1950 to 1965, and the problems encountered in obtaining zirconium needed for early naval prototype and shipboard reactors are identified. Steps taken in the Government procurement process are described and statistics on production amounts, prices, and inventory are included. Also included are the technical aspects associated with the development of zirconium for water-cooled nuclear reactors, beginning in early 1949 when the Bettis Atomic Power Laboratory was established as a part of the Naval Reactors Program. While in the course of the next 25 years, small-scale investigations were performed on other potential core structural materials such as stainless steel, niobium, aluminum, and beryllium, the pressure for continual development, improvement, and application of zirconium was predominant and unrelenting. (U.S.)

Oxidation kinetics and auger microprobe analysis of some oxidized zirconium alloys

International Nuclear Information System (INIS)

Ploc, R.A.

1989-01-01

Oxidation kinetics at 300 o C in dry oxygen of 0.5 wt% binary alloys of iron, nickel, and chromium in zirconium were determined for several surface preparations. Further, chemical profiles of the oxides as they existed on the matrix and on the precipitates were obtained by sputtering and Auger electron analysis. The appearance of 'breakaway' oxidation was controlled by the surface finish of the alloy, a variable that could be used to eliminate the phenomenon for all alloys except the Zr/Ni binary, which required β-quenching to accomplish the same purpose. (author)

Effects of alloying elements on nodular and uniform corrosion resistance of zirconium-based alloys

International Nuclear Information System (INIS)

Abe, Katsuhiro

1992-01-01

The effects of alloying and impurity elements (tin, iron, chromium, nickel, niobium, tantalum, oxygen, aluminum, carbon, nitrogen, silicon, and phosphorus) on the nodular and uniform corrosion resistance of zirconium-based alloys were studied. The improving effect of iron, nickel and niobium in nodular corrosion resistance were observed. The uniform corrosion resistance was also improved by nickel, niobium and tantalum. The effects of impurity elements, nitrogen, aluminum and phosphorus were negligibly small but increasing the silicon content seemed to improve slightly the uniform corrosion resistance. Hydrogen pick-up fraction were not changed by alloying and impurity elements except nickel. Nickel addition increased remarkably hydrogen pick-up fraction. Although the composition of secondary precipitates changed with contents of alloying elements, the correlation of composition of secondary precipitates to corrosion resistance was not observed. (author)

Experimental and numerical study of the effects of a nanocrystallisation treatment on high-temperature oxidation of a zirconium alloy

International Nuclear Information System (INIS)

Panicaud, B.; Retraint, D.; Grosseau-Poussard, J.-L.; Li, L.; Guérain, M.; Goudeau, P.; Tamura, N.; Kunz, M.

2012-01-01

Highlights: ► SMAT leads to a modification of surface properties of an M5 zirconium alloy (grain size and roughness. ► SMAT induces a change in the oxidation kinetics during high temperature oxidation. ► A diffusion model is able to reproduce kinetics and emphasise the consequences of SMAT on dissolution of oxygen in Zr. - Abstract: In the present work, the effects of a nanocrystallisation treatment on the high-temperature oxidation of a zirconium alloy are investigated. Surface Mechanical Attrition Treatment is a recent process designed to nanocrystallise the surface of materials. The particular effects of this treatment on an M5 zirconium alloy are studied using different experimental techniques at several scales. This material is of considerable interest, especially to the nuclear industry where very stringent conditions apply. High temperature oxidation was performed in order to show the benefits of this type of nanocrystallisation on the corrosion resistance of the alloy concerned. Microstructure development mechanisms, which improve the oxidation resistance of zirconium alloys have been identified during high-temperature corrosion. Those mechanisms have been discussed in further detail in relation to numerical calculations concerning the oxidation kinetics.

Electrochemical formation of uranium-zirconium alloy in LiCl-KCl melts

Energy Technology Data Exchange (ETDEWEB)

Murakami, Tsuyoshi, E-mail: m-tsuyo@criepi.denken.or.j [Central Research Institute of Electric Power Industry (CRIEPI), Komae-shi, Tokyo 201-8511 (Japan); Kato, Tetsuya; Kurata, Masaki [Central Research Institute of Electric Power Industry (CRIEPI), Komae-shi, Tokyo 201-8511 (Japan); Yamana, Hajimu [Research Reactor Institute, Kyoto University, Kumatori-cho, Sennan-gun, Osaka 590-0494 (Japan)

2009-11-15

Since zirconium is considered an electrochemically active species under practical conditions of the electrorefining process, it is crucial to understand the electrochemical behavior of zirconium in LiCl-KCl melts containing actinide ions. In this study, the electrochemical codeposition of uranium and zirconium on a solid cathode was performed. It was found that the delta-(U, Zr) phase, which is the only intermediate phase of the uranium-zirconium binary alloy system, was deposited on a tantalum substrate by potentiostatic electrolysis at -1.60 V (vs. Ag{sup +}/Ag) in LiCl-KCl melts containing 0.13 in mol% UCl{sub 3} and 0.23 in mol% ZrCl{sub 4} at 773 K. To our knowledge, this is the first report on the electrochemical formation of the delta-(U, Zr) phase. The relative partial molar properties of uranium in the delta-(U, Zr) phase were evaluated by measuring the open-circuit-potentials of the electrochemically prepared delta-phase electrode.

Electrochemical formation of uranium-zirconium alloy in LiCl-KCl melts

International Nuclear Information System (INIS)

Murakami, Tsuyoshi; Kato, Tetsuya; Kurata, Masaki; Yamana, Hajimu

2009-01-01

Since zirconium is considered an electrochemically active species under practical conditions of the electrorefining process, it is crucial to understand the electrochemical behavior of zirconium in LiCl-KCl melts containing actinide ions. In this study, the electrochemical codeposition of uranium and zirconium on a solid cathode was performed. It was found that the δ-(U, Zr) phase, which is the only intermediate phase of the uranium-zirconium binary alloy system, was deposited on a tantalum substrate by potentiostatic electrolysis at -1.60 V (vs. Ag + /Ag) in LiCl-KCl melts containing 0.13 in mol% UCl 3 and 0.23 in mol% ZrCl 4 at 773 K. To our knowledge, this is the first report on the electrochemical formation of the δ-(U, Zr) phase. The relative partial molar properties of uranium in the δ-(U, Zr) phase were evaluated by measuring the open-circuit-potentials of the electrochemically prepared δ-phase electrode.

Young's modulus of crystal bar zirconium and zirconium alloys (zircaloy-2, zircaloy-4, zirconium-2.5wt% niobium) to 1000 K

International Nuclear Information System (INIS)

Rosinger, H.E.; Ritchie, I.G.; Shillinglaw, A.J.

1975-09-01

This report contains experimentally determined data on the dynamic elastic moduli of zircaloy-2, zircaloy-4, zirconium-2.5wt% niobium and Marz grade crystal bar zirconium. Data on both the dynamic Young's moduli and shear moduli of the alloys have been measured at room temperature and Young's modulus as a function of temperature has been determined over the temperature range 300 K to 1000 K. In every case, Young's modulus decreases linearly with increasing temperature and is expressed by an empirical equation fitted to the data. Differences in Young's modulus values determined from specimens with longitudinal axes parallel and perpendicular to the rolling direction are small, as are the differences between Young's moduli determined from strip, bar stock and fuel sheathing. (author)

Composition and Performance of Nanostructured Zirconium Titanium Conversion Coating on Aluminum-Magnesium Alloys

Directory of Open Access Journals (Sweden)

Sheng-xue Yu

2013-01-01

Full Text Available Nanostructured conversion coating of Al-Mg alloy was obtained via the surface treatment with zirconium titanium salt solution at 25°C for 10 min. The zirconium titanium salt solution is composed of tannic acid 1.00 g·L−1, K2ZrF6 0.75 g·L−1, NaF 1.25 g·L−1, MgSO4 1.0 g/L, and tetra-n-butyl titanate (TBT 0.08 g·L−1. X-ray diffraction (XRD, X-ray photoelectron spectroscopy (XPS, and Fourier transform infrared spectrum (FT-IR were used to characterize the composition and structure of the obtained conversion coating. The morphology of the conversion coating was obtained by atomic force microscopy (AFM and scanning electron microscopy (SEM. Results exhibit that the zirconium titanium salt conversion coating of Al-Mg alloy contains Ti, Zr, Al, F, O, Mg, C, Na, and so on. The conversion coating with nm level thickness is smooth, uniform, and compact. Corrosion resistance of conversion coating was evaluated in the 3.5 wt.% NaCl electrolyte through polarization curves and electrochemical impedance spectrum (EIS. Self-corrosion current density on the nanostructured conversion coating of Al-Mg alloy is 9.7×10-8A·cm-2, which is only 2% of that on the untreated aluminum-magnesium alloy. This result indicates that the corrosion resistance of the conversion coating is improved markedly after chemical conversion treatment.

Contribution to the understanding of zirconium alloy deformation under irradiation at high doses

International Nuclear Information System (INIS)

Gharbi, Nesrine

2015-01-01

The growth of zirconium alloy tubes of PWR fuel assemblies is the result of two phenomena: axial irradiation creep and stress 'free' growth which is correlated to the formation of c-loops at high irradiation doses. This PhD work aims at investigating the coupling between these two phenomena through a fine Transmission Electron Microscopy analysis of the effect of a macroscopic applied stress on the c-loop microstructure. 600 keV Zr + ion irradiations were performed at 300 C on two recrystallized zirconium alloys: Zircaloy-4 and M5. Thanks to a device specifically designed, different tensile or compressive stress levels were applied under ion irradiation. The microstructural observations have shown that the c-loop density reduces in grains oriented with the c-axis close to the direction of the applied tensile stress or far from the direction of the applied compressive stress, which is in good agreement with the SIPA mechanism. Nevertheless, the examination of a large number of grains has revealed dispersion from grain to grain. This dispersion, which could be explained by the intergranular heterogeneities, reduces the magnitude of the stress effect on c-loop microstructure. In parallel to this experimental study, a cluster dynamics model has been able to describe the evolution under irradiation of zirconium and Zircaloy-4 microstructure and to assess the effect of stress on c-loop microstructure. On the macroscopic scale, a physical model was also developed to predict the irradiation growth and creep behaviour of zirconium alloy tubes. (author) [fr

Criteria for fracture initiation at hydrides in zirconium alloys. Pt. 1

International Nuclear Information System (INIS)

Shi, S.Q.; Puls, M.P.

1994-01-01

A theoretical framework for the initiation of delayed hydride cracking (DHC) in zirconium is proposed for two different types of initiating sites, i.e., a sharp crack tip (considered in this part) and a shallow notch (considered in part II). In the present part I, an expression for K IH is derived which shows that K IH depends on the size and shape of the hydride precipitated at the crack tip, the yield stress and elastic moduli of the material and the fracture stress of the hydride. If the hydride at the crack tip extends in length at constant thickness, then K IH increases as the square root of the hydride thickness. Thus a microstructure favouring the formation of thicker hydrides at the crack tip would result in an increased K IH . K IH increases slightly with temperature up to a temperature at which there is a more rapid increase. The temperature at which there is a more rapid increase in K IH will increase as the yield stress increases. The model also predicts that an increase in yield stress due to irradiation will cause an overall slight decrease in K IH compared to unirradiated material. There is good agreement between the overall predictions of the theory and experimental results. It is suggested that more careful evaluations of some key parameters are required to improve on the theoretical estimates. (orig.)

Influence of alloying elements on the dislocation loops created by Zr+ ion irradiation in alpha-zirconium

International Nuclear Information System (INIS)

Hellio, C.; Novion, C.H. de; Boulanger, L.

1987-01-01

Pure zirconium and four (annealed) α - zirconium based alloys (Zr-1760 ppm weight 0, Zr - 1% Nb - 430 ppm 0, Zr-1% Nb-1800 ppm 0, zircaloy 4) have been studied by transmission electron microscopy after 500 keV Zr + ion or 1 MeV electron irradiation performed at high temperature. Type of burgers vectors of the dislocation loops are given; in the case of electron irradiated Zr-1760 ppm 0, the larger loops were found of interstitial type. Alloying elements increase the loop density. The kinetic of loop growth was observed in-situ during 1 MeV electron irradiation between 400 and 700 0 C: oxygen was found to reduce considerably the growth speed of loops. In-situ annealing at 450 or 500 0 C after ion irradiation led to a large coalescence of loops in the case of pure zirconium, but modified only slightly the defect structure of the alloys

Modelling of zirconium alloys corrosion in LWRs

International Nuclear Information System (INIS)

Kritskij, V.G.; Berezina, I.G.; Kritskij, A.V.; Stjagkin, P.S.

1999-01-01

Chemical parameters, that exerted effect on Zr+1%Nb alloy corrosion and deserved consideration during reactor operation, were defined and a model was developed to describe the influence of physical and chemical parameters on zirconium alloys corrosion in nuclear power plants. The model is based on the correlation between the zirconium oxide solubility in high-temperature water under the influence of the chemical parameters and the measured values of fuel cladding corrosion under LWR conditions. The intensity of fuel cladding corrosion in the primary circuits depends on the coolant water quality, growth of iron oxide deposits and vaporization portion. Mathematically, the oxidation rate can be expressed as a sum of heat and radiation components. The temperature dependence on the oxidation rate can be described by the Arrenius equation. The radiation component of Zr uniform corrosion equation is a function of several factors such as neutron fluency, the temperature the metallurgical composition and et. We assume that the main factor is the changing of water chemistry and the H 2 O 2 concentration play the determinative role. Probably, the influence of H 2 O 2 is based on the formation of unstable compound ZrO 3 ·nH 2 O and Zr(OH) 4 with high solubility. The validity of the used formulae was confirmed by corrosion measurements on WWER and RBMK fuel cladding. The model can be applied for calculating the reliability of nuclear fuel operation. (author)

Enhanced low-temperature oxidation of zirconium alloys under irradiation

International Nuclear Information System (INIS)

Cox, B.; Fidleris, V.

1989-01-01

The linear growth of relatively thick (>300 nm) interference-colored oxide films on zirconium alloy specimens exposed in the Advanced Test Reactor (ATR) coolant at ≤55 o C was unexpected. Initial ideas were that this was a photoconduction effect. Experiments to study photoconduction in thin anodic zirconium oxide (ZrO 2 ) films in the laboratory were initiated to provide background data. It was found that, in the laboratory, provided a high electric field was maintained across the oxide during ultraviolet (UV) irradiation, enhanced growth of oxide occurred in the irradiated area. Similarly enhanced growth could be obtained on thin thermally formed oxide films that were immersed in an electrolyte with a high electric field superimposed. This enhanced growth was found to be caused by the development of porosity in the barrier oxide layer by an enhanced local dissolution and reprecipitation process during UV irradiation. Similar porosity was observed in the oxide films on the ATR specimens. Since it is not thought that a high electric field could have been present in this instance, localized dissolution of fast-neutron primary recoil tracks may be the operative mechanism. In all instances, the specimens attempt to maintain the normal barrier-layer oxide thickness, which causes the additional oxide growth. Similar mechanisms may have operated during the formation of thick loosely adherent, porous oxides in homogeneous reactor solutions under irradiation, and may be the cause of enhanced oxidation of zirconium alloys in high-temperature water-cooled reactors in some water chemistries. (author)

Influence of hydratation on the characteristics of zirconium alloys oxide layers

Czech Academy of Sciences Publication Activity Database

Gosmanová, G.; Kraus, I.; Kolega, M.; Vrtílková, V.; Weishauptová, Zuzana

2008-01-01

Roč. 54, č. 1 (2008), s. 1576-1580 ISSN 1210-0471 R&D Projects: GA ČR GA106/04/0043 Institutional research plan: CEZ:AV0Z30460519 Keywords : zirconium alloys * corrosion layer * hydrated ZrO2 Subject RIV: JF - Nuclear Energetics

Susceptibility of cold-worked zirconium-2.5 wt% niobium alloy to delayed hydrogen cracking

International Nuclear Information System (INIS)

Coleman, C.E.

1976-01-01

Notched tensile specimens of cold-worked zirconium-2.5 wt% niobium alloy have been stressed at 350 K and 520 K. At 350 K, above a possible threshold stress of 200 MPa, specimens exhibited delayed failure which was attributed to hydride cracking. Metallography showed that hydrides accumulated at notches and tips of growing cracks. The time to failure appeared to be independent of hydrogen content over the range 7 to 100 ppm hydrogen. Crack growth rates of about 10 -10 m/s deduced from fractography were in the same range as those necessary to fracture pressure tubes. The asymptotic stress intensity for delayed failure, Ksub(1H), appeared to be about 5 MPa√m. With this low value of Ksub(1H) small surface flaws may propagate in pressure tubes which contain large residual stresses. Stress relieving and modified rolling procedures will reduce the residual stresses to such an extent that only flaws 12% of the wall thickness or greater will grow. At 520 K no failures were observed at times a factor of three greater than times to failure at 350 K. Zirconium-2.5 wt% niobium appears to be safe from delayed hydrogen cracking at the reactor operating temperature. (author)

Microstructural aspects of the oxidation of zirconium alloys

International Nuclear Information System (INIS)

Proff, Ch.

2011-01-01

This thesis is focused on the microstructural characterisation of precipitates in the oxide of binary zirconium alloys (1 wt.% Fe, Cr or Ni or 0.6 wt.% Nb) under different oxidation conditions at 415 C. The samples were oxidised in autoclave in air and steam and in an environmental scanning electron microscope in water vapour. The microstructural evolution of the precipitates during oxidation was characterised using electron microscopy. The findings from the analysis are the following: -Two types of oxidation behaviour are observed for precipitates. -Pilling Bedworth ratio of precipitates is higher than that of the zirconium matrix. -Formation of pure iron oxide crystals on the surface for iron bearing precipitates close to or at the surface. From these observations it is concluded that the precipitate oxidation behaviour can be correlated to precipitate composition and oxidation tendency of the elements in the precipitates. Iron exhibits clearly different behaviour. (author)

Application of FEM analytical method for hydrogen migration behaviour in Zirconium alloys

Energy Technology Data Exchange (ETDEWEB)

Arioka, K; Ohta, H [Takasago Research and Development Center, Mitsubishi Heavy Industries Ltd, Hyogo-ken (Japan)

1997-02-01

It is well recognized that the hydriding behaviours of Zirconium alloys are very significant problems as a safety issues. Also, it is well known that the diffusion of hydrogen in Zirconium alloys are affected not only by concentration but also temperature gradient. But in actual component, especially heat transfer tube such as fuel rod, we can not avoid the temperature gradient in some degree. So, it is very useful to develop the computer code which can analyze the hydrogen diffusion and precipitation behaviours under temperature gradient as a function of the structure of fuel rod. For this objective, we have developed the computer code for hydrogen migration behaviour using FEM analytical methods. So, following items are presented and discussed. Analytical method and conditions; correlation between the computed and test results; application to designing studies. (author). 8 refs, 4 figs, 2 tabs.

Round robin test for zirconium alloys in 400 deg C steam: results from EDF; Essais interlaboratoires de corrosion generalisee en milieu vapeur a 400 deg C d`alliages de zirconium: resultats d`EDF

Energy Technology Data Exchange (ETDEWEB)

Blat, M.

1994-01-01

The EDF Material Studies Branch has participated in the Round Robin program of uniform corrosion on zirconium alloys. The objectives of these Round Robin corrosion tests are to generate new uniform corrosion weight gain date utilizing modern zirconium alloy products and to improve the International and ASTM standards. (author). 2 tabs., 7 appendix., 2 refs.

Components made of corrosion-resistent zirconium alloy and method for its production

International Nuclear Information System (INIS)

Hanneman, R.E.; Urquhart, A.W.; Vermilyea, D.A.

1977-01-01

The invention deals with a method to increase the resistance of zirconium alloys to blister corrosion which mainly occurs in boiling-water nuclear reactors. According to the method described, the surface of the alloy body is coated with a thin film of a suitable electronically conducting material. Gold, silver, platinum, nickel, chromium, iron and niobium are suitable as coating materials. The invention is more closely explained by means of examples. (GSC) [de

Characterization of zirconium alloy oxidation films by alternating current impedance

International Nuclear Information System (INIS)

Rosecrans, P.M.

1983-11-01

Kinetics of zirocnium alloy oxidation are highly nonlinear. The results of electrochemical measurements and electron microscopy support the existence of porosity in oxide films formed on zirconium alloys in high temperature aqueous environments. Analytical treatment is presented relating oxidation kinetics to the thickness and distribution of nonporous elements within the oxide. This analysis illustrates that both the level and distribution of porosity within the oxide factor into oxidation kinetics. The barrier layer model can provide a basis for predicting the effect of environmental changes on oxidation rate. In addition, it demonstrates the need for further research into porosity generation mechanisms in oxide films

Phase composition and properties of rapidly cooled aluminium-zirconium-chromium alloys

International Nuclear Information System (INIS)

Sokolovskaya, E.M.; Badalova, L.M.; Podd''yakova, E.I.; Kazakova, E.F.; Loboda, T.P.; Gribanov, A.V.

1989-01-01

Using the methods of physicochemical analysis the interaction of aluminium with zirconium and chromium is studied. Polythermal cross sections between Al 3 -Zr-Al 7 Cr and radial polythermal cross section from aluminium-rich corner with the ratio of components Zr:Cr=5:7 by mass are constructed. The effect of zirconium and chromium content on electrochemical characteristics of aluminium-base rapidly quenching alloys in systems Al-Cr, Al-Zr, Al-Cr-Zr. An increase in chromium concentration in oversaturated solid solution of Al-Cr system expands considerably the range of passive state. When Al 7 Cr phase appears the range of passive stae vanishes

Critical assessment of finite element analysis applied to metal–oxide interface roughness in oxidising zirconium alloys

Energy Technology Data Exchange (ETDEWEB)

Platt, P., E-mail: Philip.Platt@manchester.ac.uk [University of Manchester, School of Materials, Materials Performance Centre, Manchester M13 9PL (United Kingdom); Frankel, P. [University of Manchester, School of Materials, Materials Performance Centre, Manchester M13 9PL (United Kingdom); Gass, M. [AMEC, Walton House, Faraday Street, Birchwood Park, Risley, Warrington WA3 6GA (United Kingdom); Preuss, M. [University of Manchester, School of Materials, Materials Performance Centre, Manchester M13 9PL (United Kingdom)

2015-09-15

As a nuclear fuel cladding material, zirconium alloys act as a barrier between the fuel and pressurised steam or lithiated water environment. Controlling degradation mechanisms such as oxidation is essential to extending the in-service lifetime of the fuel. At temperatures of ∼360 °C zirconium alloys are known to exhibit cyclical, approximately cubic corrosion kinetics. With acceleration in the oxidation kinetics occurring every ∼2 μm of oxide growth, and being associated with the formation of a network of lateral cracks. Finite element analysis has been used previously to explain the lateral crack formation by the development of localised out-of-plane tensile stresses at the metal–oxide interface. This work uses the Abaqus finite element code to assess critically current approaches to representing the oxidation of zirconium alloys, with relation to undulations at the metal–oxide interface and localised stress generation. This includes comparison of axisymmetric and 3D quartered modelling approaches, and investigates the effect of interface geometry and plasticity in the metal substrate. Particular focus is placed on the application of the anisotropic strain tensor used to represent the oxidation mechanism, which is typically applied with a fixed coordinate system. Assessment of the impact of the tensor showed that 99% of the localised tensile stresses originated from the out-of-plane component of the strain tensor, rather than the in-plane expansion as was previously thought. Discussion is given to the difficulties associated with this modelling approach and the requirements for future simulations of the oxidation of zirconium alloys.

Effects of Oxidation and fractal surface roughness on the wettability and critical heat flux of glass-peened zirconium alloy tubes

International Nuclear Information System (INIS)

Fong, R.W.L.; Nitheanandan, T.; Bullock, C.D.; Slater, L.F.; McRae, G.A.

2003-05-01

Glass-bead peening the outside surfaces of zirconium alloy tubes has been shown to increase the Critical Heat Flux (CHF) in pool boiling of water. The CHF is found to correlate with the fractal roughness of the metal tube surfaces. In this study on the effect of oxidation on glass-peened surfaces, test measurements for CHF, surface wettability and roughness have been evaluated using various glass-peened and oxidized zirconium alloy tubes. The results show that oxidation changes the solid-liquid contact angle (i.e., decreases wettability of the metal-oxide surface), but does not change the fractal surface roughness, appreciably. Thus, oxidation of the glass-peened surfaces of zirconium alloy tubes is not expected to degrade the CHF enhancement obtained by glass-bead peening. (author)

Fluorimetric determination of uranium in zirconium and zircaloy alloys; Determinacion fluorimetrica de uranio en aleaciones de zirconio y zircaloy

Energy Technology Data Exchange (ETDEWEB)

Acosta L, E [ININ, 52045 Ocoyoacac, Estado de Mexico (Mexico)

1991-05-15

The objective of this procedure is to determine microquantities of uranium in zirconium and zircaloy alloys. The report also covers the determination of uranium in zirconium alloys and zircaloy in the range from 0.25 to 20 ppm on 1 g of base sample of radioactive material. These limit its can be variable if the size of the used aliquot one is changed for the final determination of uranium. (Author)

Growth and characterization of oxide layers on zirconium alloys

International Nuclear Information System (INIS)

Maroto, A.J.G.; Bordoni, R.; Villegas, M.; Blesa, M.A.; Olmedo, A.M.; Iglesias, A.; Rigotti, G.

1997-01-01

Corrosion behaviour in aqueous media at high temperature of zirconium alloys has been extensively studied in order to elucidate the corrosion mechanism and kinetics. The characterization of the morphology and microstructure of these oxides through the different stages of oxide growth may contribute to understand their corrosion mechanism. Argentina has initiated a research program to correlate long term in and out-reactor corrosion of these alloys. This paper reports a comparative study of out of pile oxidation of Zr-2.5Nb and Zry-4, which are structural materials of in-core components of nuclear power plants. Kinetic data at different temperatures and microstructural characterization of the oxide films are presented. (author). 25 refs, 18 figs, 1 tab

Growth and characterization of oxide layers on zirconium alloys

Energy Technology Data Exchange (ETDEWEB)

Maroto, A J.G.; Bordoni, R; Villegas, M; Blesa, M A; Olmedo, A M; Iglesias, A; Rigotti, G [Comision Nacional de Energia Atomica, Buenos Aires (Argentina)

1997-02-01

Corrosion behaviour in aqueous media at high temperature of zirconium alloys has been extensively studied in order to elucidate the corrosion mechanism and kinetics. The characterization of the morphology and microstructure of these oxides through the different stages of oxide growth may contribute to understand their corrosion mechanism. Argentina has initiated a research program to correlate long term in and out-reactor corrosion of these alloys. This paper reports a comparative study of out of pile oxidation of Zr-2.5Nb and Zry-4, which are structural materials of in-core components of nuclear power plants. Kinetic data at different temperatures and microstructural characterization of the oxide films are presented. (author). 25 refs, 18 figs, 1 tab.

Tube in zirconium base alloy for nuclear fuel assembly and manufacturing process of such a tube

International Nuclear Information System (INIS)

Mardon, J.P.; Senevat, J.; Charquet, D.

1996-01-01

This patent concerns the description and manufacturing guidelines of a zirconium alloy tube for fuel cladding or fuel assembly guiding. The alloy contains (in weight) 0.4 to 0.6% of tin, 0.5 to 0.8% of iron, 0.35 to 0.50% of vanadium and 0.1 to 0.18% of oxygen. The carbon and silicon tenors range from 100 to 180 ppm and from 80 to 120 ppm, respectively. The alloy contains only zirconium, plus inevitable impurities, and is completely recrystallized. Corrosion resistance tests were performed on tubes made of this alloy and compared to corrosion tests performed on zircaloy 4 tubes. These tests show a better corrosion resistance and a lower corrosion kinetics for the new alloy, even in presence of lithium and iodine, and a lower hydridation rate. The mechanical resistance of this alloy is slightly lower than the one of zircaloy 4 but becomes equivalent or slightly better after two irradiation cycles. The ductility remains always equal or better than for zircaloy 4. (J.S.)

Hot-rolled and cold-finished zirconium and zirconium alloy bars, rod, and wire for nuclear application

International Nuclear Information System (INIS)

Anon.

1981-01-01

The specification covers hot- and cold-finished zirconium alloy bars, rod, and wire, other than those required for reforging, including rounds, squares, and shapes. One unalloyed grade and three alloy grades for use in nuclear applications are described. The products covered include the following sections and sizes: bars, rounds in coils for subsequent reworking (6.4 to 19 mm) and flats (6.4 to 250 mm); rods, rounds in coils for subsequent reworking (6.4 to 19 mm); wire (9.5 mm). The specification covers ordering information, manufacture, condition, chemical requirements, mechanical properties, corrosion properties, permissible variations in dimensions, significance of numerical limits, lot size, special tests, workmanship, finish, inspection, certification, packaging and marking

ZIRCONIUM-CLADDING OF THORIUM

Science.gov (United States)

Beaver, R.J.

1961-11-21

A method of cladding thorium with zirconium is described. The quality of the bond achieved between thorium and zirconium by hot-rolling is improved by inserting and melting a thorium-zirconium alloy foil between the two materials prior to rolling. (AEC)

Fracture toughness of Al-Cr alloys with minor additions

International Nuclear Information System (INIS)

Datta, S.; Banerjee, M.K.

2000-01-01

Fracture toughness behavior of aluminium chromium alloys with minor additions is studied to determine its relation with microstructure and ageing conditions. The effect of the minor additions on the fracture toughness property of the alloys is also studied. Fracture toughness of Al-Cr alloys has been improved by selected minor additions. Also, the fracture toughness of the investigated alloys is found to be sensitive to ageing conditions. (author)

Mechanisms of irradiation growth of alpha-zirconium alloys

International Nuclear Information System (INIS)

Holt, R.A.

1988-01-01

Experimental observations in the last few years have shown that the range of irradiation growth behaviour of alpha-zirconium alloys is more varied, that a wider variety of sinks must be considered, and that there are more potential sources of anisotropy than was previously recognized. The important new experimental observations which influence our preception of the growth phenomenon in zirconium alloys include the growth of single crystals, accelerating growth in annealed material with the coincident appearance of vacancy loops on the basal planes, the occurrence of 'negative' growth, i.e., contractions along prism directions, the absence of a pronounced effect of grain size on the long term growth rate at low temperatures, and the presence of intergranular constraints prior to irradiation. With the greater complexity of behaviour now being observed, it is necessary to apply new theoretical concepts to assist in understanding growth, e.g., the potential role of anisotropic diffusion in segregation point defects to different sinks and 'growth' caused by the anisotropic relaxation of intergranular constrains. These can be combined with earlier ideas to predict a variety of growth behaviours, including 'negative growth'. Because the most important physical information required for theoretical treatments of growth, i.e, the characteristics of vacancies and self interstitial atoms, are still poorly understood, it is almost impossible to test rigorously any particular theoretical concept and a complete picture of growth has yet to emerge. (orig./MM)

Process for forming seamless tubing of zirconium or titanium alloys from welded precursors

International Nuclear Information System (INIS)

Sabol, G.P.; Barry, R.F.

1987-01-01

A process is described for forming seamless tubing of a material selected from zirconium, zirconium alloys, titanium, and titanium alloys, from welded precursor tubing of the material, having a heterogeneous structure resulting from the welding thereof. The process consists of: heating successive axial segments of the welded tubing, completely through the wall thereof, including the weld, to uniformly transform the heterogeneous, as welded, material into the beta phase; quenching the beta phase tubing segments, the heating and quenching effected sufficiently rapid enough to produce a fine sized beta grain structure completely throughout the precursor tubing, including the weld, and to prevent growth of beta grains within the material larger than 200 micrometers in diameter; and subsequently uniformly deforming the quenched precursor tubing by cold reduction steps to produce a seamless tubing of final size and shape

Effect of preparation techniques on creep characteristics of the Zr-2. 5% Nb alloy at temperatures of 673 to 823 K

Energy Technology Data Exchange (ETDEWEB)

Pahutova, M; Kreici, J; Polesna, M [Ceskoslovenska Akademie Ved, Brno. Ustav Fyzikalni Metalurgie

1976-01-01

The effect of the initial raw material - zirconium sponge or zirconium iodide - on some creep and stres-strain properties was studied on Zr-2.5%Nb alloy by a stress-strain test at constant crosshead speed and by strain-rate sensitivity testing. Dependence of the creep characteristics on cooling conditions after solution treatment was examined. Alloy made from Zr-sponge was used for measurement of steady-state creep rate on time to fracture dependence and steady-state creep rate on time to fracture with respect to the angle between rolling direction of alloy sheets and tensile axis. Transmission electron microscopy was used for structure study of both alloys after different heat treatment. Higher creep strength of the alloy made from iodide zirconium (after respective heat treatment) than that of the alloy made from Zr-sponge is discussed. Oxygen content and its effect on structural changes during heat treatment seems to be responsible for higher creep strength of the first alloy. On the other hand the difference of respective creep strengths is not so significant as to justify production of Zr-2.5%Nb alloy and perhaps of future high-strength Zr alloys (for applications in structural components in reactors in the temperature range of 673 to 773 K) from iodide zirconium. Results of creep and stress-strain (short time) testing are briefly discussed.

Determination of impurities in uranium--niobium (7.5%)--zirconium (2.5%) alloy

Energy Technology Data Exchange (ETDEWEB)

Arragon, Y

1973-10-01

The determination of 11 impurities in uranium--niobium-- zirconium alloys was studied. Elements of which the alloy is composed are considered and information is given on the determination of niobium by niobic acid precipitation. Selective elimination of the three components is discussed. Two liquid-liquid extractions are used. The nioblum is separated by methylisobutylketone in a hydrochloric --hydrofluoric medium and the zirconium and uranium by tributyl phosphate in a nitric medium. The determination of trace elements using electrochemical methods is discussed. Anodic re-dissolution polarography or square wave polarography enabled six elements (cadmium, copper, lead, zinc, bismuth, and thallium) to be determined in a carbonate medium together with aluminium in tetraethylammonium perchlorate, molybdenum in nitric acid, ammonium nitrate, and tungsten in hydrochloric acid with added double sodium and potassium tartrate. Fluorine was determined using ionometric techniques with a specific electrode and carbon was titrated by conductometry after combustion of the sample in an oxygen current. (auth)

Prevention of delayed hydride cracking in zirconium alloys

International Nuclear Information System (INIS)

Cheadle, B.A.; Coleman, C.E.; Ambler, J.F.R.

1987-01-01

Zirconium alloys are susceptible to a mechanism for crack initiation and propagation called delayed hydride cracking. From a review of component failures and experimental results, we have developed the requirements for preventing this cracking. The important parameters for cracking are hydrogen concentration, flaws, and stress; each should be minimized. At the design and construction stages hydrogen pickup has to be controlled, quality assurance needs to be at a high enough level to ensure the absence of flaws, and residual stresses must be eliminated by careful fabrication and heat treatment

Fracture behavior of α-zirconium phosphate-based epoxy nanocomposites

International Nuclear Information System (INIS)

Sue, H.-J.; Gam, K.T.; Bestaoui, N.; Clearfield, A.; Miyamoto, M.; Miyatake, N.

2004-01-01

The fracture behaviors of α-zirconium phosphate (α-ZrP) based epoxy nanocomposites, with and without core-shell rubber (CSR) toughening, were investigated. The state of exfoliation and dispersion of α-ZrP nanofiller in epoxy were characterized using X-ray scattering and various microscopy tools. The level of enhancement in storage moduli of epoxy nanocomposite against neat epoxy is found to depend on the state of exfoliation of α-ZrP as well as the damping characteristics of the epoxy matrix. The fracture process in epoxy nanocomposite is dominated by preferred crack propagation along the weak intercalated α-ZrP interfaces, and the presence of α-ZrP does not alter the fracture toughness of the epoxy matrix. However, the toughening using CSR can significantly improve the fracture toughness of the nanocomposite. The fracture mechanisms responsible for such a toughening effect in CSR-toughened epoxy nanocomposite are rubber particle cavitation, followed by shear banding of epoxy matrix. The ductility and toughenability of epoxy do not appear to be affected by the incorporation of α-ZrP. Approaches for producing toughened high performance polymer nanocomposites are discussed

Advances in zirconium technology for nuclear reactor application

International Nuclear Information System (INIS)

Ganguly, C.

2002-01-01

Zirconium alloys are extensively used as a material for cladding nuclear fuels and for making core structurals of water-cooled nuclear power reactors all over the world for generation of nearly 16 percent of the worlds electricity. Only four countries in the world, namely France, USA, Russia and India, have large zirconium industry and capability to manufacture reactor grade zirconium sponge, a number of zirconium alloys and a wide variety of structural components for water cooled nuclear reactor. The present paper summarises the status of zirconium technology and highlights the achievement of Nuclear Fuel Complex during the last ten years in developing a wide variety of zirconium alloys and components for water-cooled nuclear power programme

Fracture resistance of Zr–Nb alloys under low-cycle fatigue tests

Energy Technology Data Exchange (ETDEWEB)

Nikulin, S.A.; Rozhnov, A.B. [The National University of Science and Technology ‘‘MISIS’’, Leninsky pr. 4, 119049 Moscow (Russian Federation); Gusev, A.Yu. [A.A. Bochvar All-Russia Research Institute of Inorganic Materials (VNIINM), Rogova St. 5a, 123060 Moscow (Russian Federation); Nechaykina, T.A. [The National University of Science and Technology ‘‘MISIS’’, Leninsky pr. 4, 119049 Moscow (Russian Federation); Rogachev, S.O., E-mail: csaap@mail.ru [The National University of Science and Technology ‘‘MISIS’’, Leninsky pr. 4, 119049 Moscow (Russian Federation); Zadorozhnyy, M.Yu. [The National University of Science and Technology ‘‘MISIS’’, Leninsky pr. 4, 119049 Moscow (Russian Federation)

2014-03-15

Highlights: •Low-cycle fatigue tests of Zr–Nb alloys using DMA have been carried out. •The characteristics of low-cycle fatigue of the Zr–Nb alloy at 25/350 °C were determined. •Increasing test temperature up to 350 °C leads to a decrease of fatigue life. •The test temperature doesn’t have an effect on the character of fatigue curves. -- Abstract: Comparative low-cycle fatigue tests of small-scale specimens cut from the cladding tubes of E110, E125, E110opt zirconium alloys at temperatures of 25 and 350 °C using a dynamic mechanical analyzer have been carried out. It is shown that the limited cycles fatigue stress for all alloys is 50% less at temperature of 350 °C comparing to 25 °C. Besides it has been revealed that the limited cycles fatigue stress increases with increasing the strength of zirconium alloy.

Fracture properties and heat resistance of ceramics consisting of microspheres of stabilized zirconium dioxide

International Nuclear Information System (INIS)

Krasulin, Yu.L.; Barinov, S.M.; Ivanov, A.B.; Timofeev, V.N.; Grevtsev, S.N.; Ivanov, D.A.

1980-01-01

Determined were effective specific fracture work, critical coefficient of stress intensity in the upper point of the fracture, strength and heat resistance during heat changes (20-1300 deg C) of the material produced by sintering stabilized zirconium dioxide microspheres. Dependence of these characteristics on granulometric composition of microspheres was determined. It was ascertained that the additional introduction of large microspheres into the bulk of small microspheres increased the metal fracture work. Specific work of material fracture progress exceeded specific work of fracture motion initiation. High value of fracture work together with high strength permits to use the material formed of microspheres as structural ceramics

Structural studies of calcium phosphate doped with titanium and zirconium obtained by high-energy mechanical alloying

Energy Technology Data Exchange (ETDEWEB)

Silva, C C; Sombra, A S B [Telecommunications and Materials Science and Engineering Laboratory (LOCEM), Physics Department, Federal University of Ceara, Campus do Pii, Postal Code 6030, 60455-760, Fortaleza-Ceara (Brazil)], E-mail: sombra@fisica.ufc.br

2009-12-15

In this paper, we present a new variation of the solid-state procedure on the synthesis of bioceramics with titanium (CapTi) and zirconium (CapZr), considering that zirconium (ZrO{sub 2}) and titanium oxide (TiO{sub 2}) are strengthening agents, due to their superb force and fracture toughness. The high efficiency of the calcination process opens a new way of producing commercial amounts of nanocrystalline bioceramics. In this work, a new variation of the solid-state procedure method was used to produce nanocrystalline powders of titanium and zirconium, using two different experimental chemical routes: CapTi: Ca(H{sub 2}PO{sub 4}){sub 2}+TiO{sub 2} and CapZr: Ca(H{sub 2}PO{sub 4}){sub 2}+ZrO{sub 2}. The powders were submitted to calcination processes (CapTic and CapZrc) at 800, 900 and 1000 deg. C. The calcium titanium phosphate phase, CaTi{sub 4}P{sub 6}O{sub 24}, was obtained in the CapTic reaction and the calcium zirconium phosphate, CaZr{sub 4}P{sub 6}O{sub 24}, was obtained in the CapZrc reaction. The obtained ceramics were characterized by x-ray powder diffraction (XRD), infrared (IR) spectroscopy, Raman scattering spectroscopy (RSS) and scanning electron microscopy (SEM) analysis. This method was compared with the milling process (CapTim and CapZrm), where in the last process the melting is not necessary and the powder obtained is nanocrystalline. The calcium titanium phosphate phase, CaTi{sub 4}P{sub 6}O{sub 24}, was obtained in the reaction CapTim, but in CapZrm the formation of any calcium phosphate phase even after 15 h of dry mechanical alloying was not observed.

Multiaxial ratcheting behavior of zirconium alloy tubes under combined cyclic axial load and internal pressure

Energy Technology Data Exchange (ETDEWEB)

Chen, G.; Zhang, X. [School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072 (China); Xu, D.K. [Environmental Corrosion Center, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Li, D.H. [Hunan Taohuajiang Nuclear Power Co., Ltd, Yiyang, 413000 (China); Chen, X. [School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072 (China); Zhang, Z., E-mail: zhe.zhang@tju.edu.cn [School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072 (China)

2017-06-15

In this study, a series of uniaxial and multiaxial ratcheting tests were conducted at room temperature on zirconium alloy tubes. The experimental results showed that for uniaxial symmetrical cyclic test, the axial ratcheting strain ɛ{sub x} did not accumulate obviously in initial stage, but gradually increased up to 1% with increasing stress amplitude σ{sub xa}. For multiaxial ratcheting tests, the zirconium alloy tube was highly sensitive to both the axial stress amplitude σ{sub xa} and the internal pressure p{sub i}. The hoop ratcheting strain ɛ{sub θ} increased continuously with the increase of axial stress amplitude, whereas the evolution of axial ratcheting strain ɛ{sub x} was related to the axial stress amplitude. The internal pressure restricted the ratcheting accumulation in the axial direction, but promoted the hoop ratcheting strain on the contrary. The prior loading history greatly restrained the ratcheting behavior of subsequent cycling with a small internal pressure. - Highlights: •Uniaxial and multiaxial ratcheting behavior of the zirconium alloy tubes are investigated at room temperature. •The ratcheting depends greatly on the stress amplitude or internal pressure. •The interaction between the axial and hoop ratcheting mechanisms is greatly dependent on the internal pressure level. •The ratcheting is influenced significantly by the loading history of internal pressure.

Multiaxial ratcheting behavior of zirconium alloy tubes under combined cyclic axial load and internal pressure

International Nuclear Information System (INIS)

Chen, G.; Zhang, X.; Xu, D.K.; Li, D.H.; Chen, X.; Zhang, Z.

2017-01-01

In this study, a series of uniaxial and multiaxial ratcheting tests were conducted at room temperature on zirconium alloy tubes. The experimental results showed that for uniaxial symmetrical cyclic test, the axial ratcheting strain ɛ x did not accumulate obviously in initial stage, but gradually increased up to 1% with increasing stress amplitude σ xa . For multiaxial ratcheting tests, the zirconium alloy tube was highly sensitive to both the axial stress amplitude σ xa and the internal pressure p i . The hoop ratcheting strain ɛ θ increased continuously with the increase of axial stress amplitude, whereas the evolution of axial ratcheting strain ɛ x was related to the axial stress amplitude. The internal pressure restricted the ratcheting accumulation in the axial direction, but promoted the hoop ratcheting strain on the contrary. The prior loading history greatly restrained the ratcheting behavior of subsequent cycling with a small internal pressure. - Highlights: •Uniaxial and multiaxial ratcheting behavior of the zirconium alloy tubes are investigated at room temperature. •The ratcheting depends greatly on the stress amplitude or internal pressure. •The interaction between the axial and hoop ratcheting mechanisms is greatly dependent on the internal pressure level. •The ratcheting is influenced significantly by the loading history of internal pressure.

The effect of preparation techniques on creep characteristics of the Zr-2.5% Nb alloy at temperatures of 673 to 823 K

International Nuclear Information System (INIS)

Pahutova, M.; Krejci, J.; Polesna, M.

1976-01-01

The effect of the initial raw material - zirconium sponge or zirconium iodide - on some creep and stres-strain properties was studied on Zr-2.5%Nb alloy by a stress-strain test at constant crosshead speed and by strain-rate sensitivity testing. Dependence of the creep characteristics on cooling conditions after solution treatment was examined. Alloy made from Zr-sponge was used for measurement of steady-state creep rate on time to fracture dependence and steady-state creep rate on time to fracture with respect to the angle between rolling direction of alloy sheets and tensile axis. Transmission electron microscopy was used for structure study of both alloys after different heat treatment. Higher creep strength of the alloy made from iodide zirconium (after respective heat treatment) than that of the alloy made from Zr-sponge is discussed. Oxygen content and its effect on structural changes during heat treatment seems to be responsible for higher creep strength of the first alloy. On the other hand the difference of respective creep strengths is not so significant as to justify production of Zr-2.5%Nb alloy and perhaps of future high-strength Zr alloys (for applications in structural components in reactors in the temperature range of 673 to 773 K) from iodide zirconium. Results of creep and stress-strain (short time) testing are briefly discussed. (author)

Strength and fracture of two-phase alloys: a comparison of two alloy systems

International Nuclear Information System (INIS)

Gurland, J.

1978-01-01

The functional roles of the hard and soft constituents in the deformation and fracture of two-phase alloys are discussed on the basis of two commercially important alloy systems, namely spheroidized carbon steels and cemented carbides, WC-Co. A modified rule of mixtures provides a structural approach to the yield and flow strength. Consideration of the fracture toughness is attempted by means of a phenomenological modelling of the fracture process on the microscale. While there are large differences in properties between the two alloys, the deformation and fracture processes show broad smilarities which are associated with the features of the interaction between constituents common to both alloys

High-resolution characterization of oxidation mechanism of zirconium nuclear fuel cladding alloys

International Nuclear Information System (INIS)

Hu, J.; Lozano-Perez, S.; Grovenor, C.

2015-01-01

Full text of publication follows. Zirconium alloys are used extensively as cladding materials in modern light water reactors to separate the uranium dioxide (UO 2 ) fuel rods and the coolant water in order to prevent the escape of radioactive fission products whilst maintaining heat transfer to the coolant. With increasing demand for high burn-up in modern nuclear reactors, environmental degradation of these alloys is now the life limiting factor for fuel assemblies. As part of the MUZIC-2 collaboration studying oxidation and hydrogen pickup in Zr alloys, several high resolution analysis techniques have been used to study the microstructure of a range of commercial and developmental Zr alloys. The sample used for this investigation was prepared from a Westinghouse TM developmental alloy with composition of Zr-0.9Nb-0.01Sn-0.08Fe (wt %) in the recrystallized condition. The sample was oxidised in an autoclave at EDF Energy under simulated PWR water conditions at 360 C. degrees for 360 days. Using Transmission Electron Microscope (TEM), we have studied the development of the equiaxed-columnar-equiaxed grain structure, and observe that the columnar grains are both longer and show a stronger preferred texture in more corrosion-resistant alloys. Fresnel imaging revealed the existence of both parallel interconnected pores and some vertically interconnected pores along the columnar oxide grain boundaries, which become more disconnected near the metal-oxide interface. Electron Energy Loss Spectroscopy (EELS) provided accurate quantitative analysis of the oxygen concentration across the interface, identifying the existence of local regions of stoichiometric ZrO and Zr 3 O 2 with varying thickness. These observations will be discussed in the context of current models for oxidation in zirconium alloys. (authors)

Unloading Effect on Delayed Hydride Cracking in Zirconium Alloys

International Nuclear Information System (INIS)

Kim, Young Suk; Kim, Sung Soo

2010-01-01

It is well-known that a tensile overload retards not only the crack growth rate (CGR) in zirconium alloys during the delayed hydride cracking (DHC) tests but also the fatigue crack growth rate in metals, the cause of which is unclear to date. A considerable decrease in the fatigue crack growth rate due to overload is suggested to occur due either to the crack closure or to compressive stresses or strains arising from unloading of the overload. However, the role of the crack closure or the compressive stress in the crack growth rate remains yet to be understood because of incomplete understanding of crack growth kinetics. The aim of this study is to resolve the effect of unloading on the CGR of zirconium alloys, which comes in last among the unresolved issues as listed above. To this end, the CGRs of the Zr-2.5Nb tubes were determined at a constant temperature under the cyclic load with the load ratio, R changing from 0.13 to 0.66 where the extent of unloading became higher at the lower R. More direct evidence for the effect of unloading after an overload is provided using Simpson's experiment investigating the effect on the CGR of a Zr-2.5Nb tube of the stress states of the prefatigue crack tip by unloading or annealing after the formation of a pre-fatigue crack

Anelastic relaxation peaks in single crystals of zirconium-oxygen alloys

International Nuclear Information System (INIS)

Ritchie, I.G.; Sprungmann, K.W.; Atrens, A.; Rosinger, H.E.; CEA Centre d'Etudes Nucleaires de Grenoble, 38

1977-01-01

Relaxations of the compliances S 11 -S 12 and S 44 have been observed in single crystals of zirconium-oxygen alloys tested in flexure and in torsion respectively. The relaxations are attributed to the stress-induced reorientation of substitutional impurity atoms (s) paired with interstitial oxygen atoms (i). The results demonstrate that the jump of the interstitial parallel to the basal plane dominates in the reorientation of the s-i pair

Development of new zirconium alloys for PWR fuel rod claddings

International Nuclear Information System (INIS)

Zhao Wenjin; Zhou Bangxin; Miao Zhi; Li Cong; Jiang Hongman; Yu Xiaowei; Jiang Yourong; Huang Qiang; Gou Yuan; Huang Decheng

2001-01-01

An advanced zirconium alloys containing Sn, Nb, Fe and Cr have been developed. The relationships between manufacturing, microstructure and corrosion performance for the new alloys have been studied. The effects of both heat treatment and chemistry on corrosion behavior were assessed by autoclave tests in lithia water at 633 K and high-temperature steam at 773 K. Analytical electron microscopy demonstrated that the best out-of-pile corrosion performance was obtained for microstructure containing a fine and uniform distribution of β-Nb and Zr(Fe, Nb) 2 particles. Autoclave testing in LiOH solution indicated that two kinds of alloys (N18, N36) showed the lower corrosion rate than the reference Zr-4 tested, and especially, the corrosion resistance in superheated steam at 773 K was much better. Moreover, the mechanical properties were superior to Zr-4. And the hydrogen absorption data for all of alloys from corrosion reactions under various corrosion conditions showed a linear increase with the oxide thickness

Status and task of the study on the hydrogen embrittlement of zirconium alloys

International Nuclear Information System (INIS)

Nagase, Fumihisa; Furuta, Teruo; Seino, Shun; Komatsu, Kazushi.

1995-08-01

As the burnup of the LWR fuel is extended, waterside corrosion and hydrogen pickup increase in the Zircaloy cladding. Hydrogen embrittlement of Zircaloy is one of the main factors which may limit the life of the fuel rod. This report presents a review on the hydrogen embrittlement of zirconium and its alloys including the irradiated materials. Research tasks for the reduction of ductility in the high burnup fuel cladding are also discussed. Many fundamental investigations have been performed on the hydrogen embrittlement of zirconium alloys. However, the embrittlement mechanism of the high burnup fuel cladding is complicated. Especially, a coupled effect of hydrides and radiation defects are expected to be pronounced with neutron dose increase. In order to evaluate the reduction of ductility of the higher burnup fuel cladding properly, it is necessary to investigate the coupled effect of these two factors by systematic examinations. (author) 64 refs

Activation analysis in zirconium and alloys for nuclear application

International Nuclear Information System (INIS)

Cohen, I.M.; Mila, M.I.; Gomez, C.D.

1981-01-01

A study has been performed with the purpose to ascertain the possibilities of using neutron activation analysis in non-destructive determination of several elements present in zirconium and its alloys. Those elements must be limited within acceptable top levels, in accordance to standards for nuclear applications. The experimental techniques used are described and the results obtained are discussed, showing that the method is adequate for determining Cl, Co, Hf, Mn, and W, but not Ni and U. (M.E.L.) [es

Characteristics of Pilger Die Materials for Nuclear Zirconium Alloy Tubes

International Nuclear Information System (INIS)

Park, Ki Bum; Kim, In Kyu; Park, Min Young; Kahng, Jong Yeol; Kim, Sun Doo

2011-01-01

KEPCO Nuclear Fuel Company's (KEPCO NF) tube manufacturing facility, Techno Special Alloy (TSA) Plant, has started cold pilgering operation since 2008. It is obvious that the cold pilgering process is one of the key processes controlling the quality and the characteristics of the tubes manufactured, i.e. nuclear zirconium alloy tube in KEPCO NF. Cold pilgering is a rolling process for forming metal tubes in which diameter and wall thickness are reduced in a number of forming steps, using ring dies at outside of the tube and a curved mandrel at inside to reduce tube cross sections by up to 90 percent. The OD size of tube is reduced by a pair of dies, and ID size and wall thickness is controlled simultaneously by mandrel. During the cold pilgering process, both tools are the critical components for providing qualified tube. Development of pilger die and mandrel has been a significant importance in the zirconium tube manufacturing and a major goal of KEPCO NF. The objective of this study is to evaluate the life time of pilger die during pilgering. Therefore, a comparison of the heat treatment and mechanical properties of between AISI 52100 and AISI H13 materials was made in this study

Hydrogen charging, hydrogen content analysis and metallographic examination of hydride in zirconium alloys

International Nuclear Information System (INIS)

Singh, R.N.; Kishore, R.; Mukherjee, S.; Roychowdhury, S.; Srivastava, D.; Sinha, T.K.; De, P.K.; Banerjee, S.; Gopalan, B.; Kameswaran, R.; Sheelvantra, Smita S.

2003-12-01

Gaseous and electrolytic hydrogen charging techniques for introducing controlled amount of hydrogen in zirconium alloy is described. Zr-1wt%Nb fuel tube, zircaloy-2 pressure tube and Zr-2.5Nb pressure tube samples were charged with up to 1000 ppm of hydrogen by weight using one of the aforementioned methods. These hydrogen charged Zr-alloy samples were analyzed for estimating the total hydrogen content using inert gas fusion technique. Influence of sample surface preparation on the estimated hydrogen content is also discussed. In zirconium alloys, hydrogen in excess of the terminal solid solubility precipitates out as brittle hydride phase, which acquire platelet shaped morphology due to its accommodation in the matrix and can make the host matrix brittle. The F N number, which represents susceptibility of Zr-alloy tubes to hydride embrittlement was measured from the metallographs. The volume fraction of the hydride phase, platelet size, distribution, interplatelet spacing and orientation were examined metallographically using samples sliced along the radial-axial and radial-circumferential plane of the tubes. It was observed that hydride platelet length increases with increase in hydrogen content. Considering the metallographs generated by Materials Science Division as standard, metallographs prepared by the IAEA round robin participants for different hydrogen concentration was compared. It is felt that hydride micrographs can be used to estimate not only that approximate hydrogen concentration of the sample but also its size, distribution and orientation which significantly affect the susceptibility to hydride embrittlement of these alloys. (author)

Relationship of microstructure to fracture topography in orthopedic alloys

International Nuclear Information System (INIS)

Gilbertson, L.N.

1976-01-01

Two major alloys used for orthopedic implants are 316L stainless steel and a cast cobalt--chromium--molybdenum alloy similar to Haynes Stellite 21. Another alloy that is just being introduced is Ti--6Al--4V. All three of these alloys are used in different conditions with different microstructures. Standard specimens with typical microstructures encountered in orthopedic applications were loaded to fracture in both overload and fatigue modes. Different rates of loading were also used in some cases. The fracture surfaces of these standard samples were analyzed in the Scanning Electron Microscope. An attempt was made to relate the fracture behavior, as evidenced by the fracture typography, to the microstructure of the alloy as revealed by metallography

Polycrystalline models for the calculation of residual stresses in zirconium alloys tubes

International Nuclear Information System (INIS)

Signorelli, J.W.; Turner, P.A.; Lebensohn, R.A.; Pochettino, A.A.

1995-01-01

Tubes made of different Zirconium alloys are used in various types of reactors. The final texture of tubes as well as the distribution of residual stresses depend on the mechanical treatments done during their manufacturing process. The knowledge and prediction of both the final texture and the distribution of residual stresses in a tube for nuclear applications are of outstanding importance in relation with in-reactor performance of the tube, especially in what concerns to its irradiation creep and growth behaviour. The viscoplastic and the elastoplastic self consistent polycrystal models are used to investigate the influence of different mechanical treatments, performed during rolling processes on the final distribution of intergranular residual stresses of zirconium alloys tubes. The residual strains predictions with both formulations show a non linear dependence with the orientation, but they are qualitatively different. This discrepancy could be explain in terms of the relative plastic activity between the -type and -type deformation modes predicted with the viscoplastic and elastoplastic models. (author). 10 refs., 4 figs., 1 tab

Intermetallic alloys: Deformation, mechanical and fracture behaviour

International Nuclear Information System (INIS)

Dogan, B.

1988-01-01

The state of the art in intermetallic alloys development with particular emphasis on deformation, mechanical and fracture behaviour is documented. This review paper is prepared to lay the ground stones for a future work on mechanical property characterization and fracture behaviour of intermetallic alloys at GKSS. (orig.)

Spectrophotometric determination of zirconium in nickel-base alloys with Arsenazo III after separation by froth flotation

International Nuclear Information System (INIS)

Sekine, K.; Onishi, H.

1977-01-01

0.02-0.1% of zirconium can be determined in nickel alloys by spectrophotometry with Arsenazo III after its separation from the sample solution by means of froth flotation using Arsenazo III and Zephiramine. Nickel, chromium and iron do not interfere. Analysis of standard alloys yielded a standard deviation of 2.2%. (orig.) [de

Fracture of Shape Memory Alloys

OpenAIRE

Miyazaki, Shuichi; Otsuka, Kazuhiro

1981-01-01

The initiation and the propagation of cracks during both quenching and deformation in polycrystalline Cu-Al-Ni alloys have been investigated under various conditions. The fracture surfaces of Ti-Ni and Cu-Al-Ni alloys were also observed by a scanning electron microscope. From these results, it was concluded that the brittleness of Cu-Al-Ni alloy and other β phase alloys are due to large elastic anisotropy and large grain sizes, while that the large ductility in Ti-Ni alloy being due to the sm...

Stainless steel-zirconium alloy waste forms

International Nuclear Information System (INIS)

McDeavitt, S.M.; Abraham, D.P.; Keiser, D.D. Jr.; Park, J.Y.

1996-01-01

An electrometallurgical treatment process has been developed by Argonne National Laboratory to convert various types of spent nuclear fuels into stable storage forms and waste forms for repository disposal. The first application of this process will be to treat spent fuel alloys from the Experimental Breeder Reactor-II. Three distinct product streams emanate from the electrorefining process: (1) refined uranium; (2) fission products and actinides extracted from the electrolyte salt that are processed into a mineral waste form; and (3) metallic wastes left behind at the completion of the electrorefining step. The third product stream (i.e., the metal waste stream) is the subject of this paper. The metal waste stream contains components of the chopped spent fuel that are unaffected by the electrorefining process because of their electrochemically ''noble'' nature; this includes the cladding hulls, noble metal fission products (NMFP), and, in specific cases, zirconium from metal fuel alloys. The selected method for the consolidation and stabilization of the metal waste stream is melting and casting into a uniform, corrosion-resistant alloy. The waste form casting process will be carried out in a controlled-atmosphere furnace at high temperatures with a molten salt flux. Spent fuels with both stainless steel and Zircaloy cladding are being evaluated for treatment; thus, stainless steel-rich and Zircaloy-rich waste forms are being developed. Although the primary disposition option for the actinides is the mineral waste form, the concept of incorporating the TRU-bearing product into the metal waste form has enough potential to warrant investigation

In-situ electrochemical impedance spectroscopy measurements of zirconium alloy oxide conductivity: Relationship to hydrogen pickup

International Nuclear Information System (INIS)

Couet, Adrien; Motta, Arthur T.; Ambard, Antoine; Livigni, Didier

2017-01-01

Highlights: • In-situ electrochemistry on zirconium alloys in 360 °C pure water show oxide layer resistivity changes during corrosion. • A linear relationship is observed between oxide resistivity and instantaneous hydrogen pickup fraction. • The resistivity of the oxide layer formed on Zircaloy-4 (and thus its hydrogen pickup fraction) is higher than on Zr-2.5Nb. - Abstract: Hydrogen pickup during nuclear fuel cladding corrosion is a critical life-limiting degradation mechanism for nuclear fuel. Following a program dedicated to zirconium alloys, corrosion, it has been hypothesized that oxide electronic resistivity determines hydrogen pickup. In-situ electrochemical impedance spectroscopy experiments were performed on Zircaloy-4 and Zr-2.5Nb alloys in 360 °C water. The oxide resistivity was measured as function of time. The results show that as the oxide resistivity increases so does the hydrogen pickup fraction. The resistivity of the oxide layer formed on Zircaloy-4 is higher than on Zr-2.5Nb, resulting in a higher hydrogen pickup fraction of Zircaloy-4, compared to Zr-2.5Nb.

Experimental and thermodynamic study of the erbium-oxygen-zirconium and gadolinium-oxygen-zirconium systems

International Nuclear Information System (INIS)

Jourdan, J.

2009-11-01

This work is a contribution to the development of innovative concepts for fuel cladding in pressurized water nuclear reactors. This concept implies the insertion of rare earth (erbium and gadolinium) in the zirconium fuel cladding. The determination of phase equilibria in the systems is essential prior to the implementation of such a promising solution. This study consisted in an experimental determination of the erbium-zirconium phase diagram. For this, we used many different techniques in order to obtain diagram data such as solubility limits, solidus, liquidus or invariant temperatures. These data allowed us to present a new diagram, very different from the previous one available in the literature. We also assessed the diagram using the CALPHAD approach. In the gadolinium-zirconium system, we determined experimentally the solubility limits. Those limits had never been determined before, and the values we obtained showed a very good agreement with the experimental and assessed versions of the diagram. Because these alloys are subjected to oxygen diffusion throughout their life, we focused our attention on the erbium-oxygen-zirconium and gadolinium-oxygen-zirconium systems. The first system has been investigated experimentally. The alloys fabrication has been performed using powder metallurgy. In order to obtain pure raw materials, we fabricated powder from erbium and zirconium bulk metals using hydrogen absorption/desorption. The characterisation of the ternary pellets allowed the determination of two ternary isothermal sections at 800 and 1100 C. For the gadolinium-oxygen-zirconium system, we calculated the phase equilibria at temperatures ranging from 800 to 1100 C, using a homemade database compiled from literature assessments of the oxygen-zirconium, gadolinium-zirconium and gadolinia-zirconia systems. Finally, we determined the mechanical properties, in connexion with the microstructure, of industrial quality alloys in order to identify the influence of

Methods of studying oxide scales grown on zirconium alloys in autoclaves and in a PWR

International Nuclear Information System (INIS)

Blank, H.; Bart, G.; Thiele, H.

1992-01-01

The analysis of water-side corrosion of zirconium alloys has been a field of research for more than 25 years, but the details of the mechanisms involved still cannot be put into a coherent picture. Improved methods are required to establish the details of the microstructure of the oxide scales. A new approach has been made for a general analysis of oxide specimens from scales grown on the zirconium-based cladding alloys of PWR rods in order to analyse the morphology of these scales, the topography of the oxide/metal interface and the crystal structures close to this interface: a) Instead of using the conventional pickling solutions, the Zr-alloys are dissolved using a 'softer' solution (Br 2 in an organic solvent) in order to avoid damage to the oxide at the oxide/metal interface to be analysed by SEM (scanning electron microscopy). A second advantage of this method is easy etching of the grain structure of Zr-alloys for SEM analysis; b) By using the particular properties of the oxide scales, the corrosion-rate-determining innermost part of the oxide layer at the oxide/metal interface can be separated from the rest of the oxide scale and then analysed by SEM, STEM (scanning transmission electron microscopy), TEM (transmission electron microscopy) and electron diffraction after dissolution of the alloy. Examples are given from oxides grown on Zr-alloys in a pressurized water reactor and in autoclaves. (author) 8 figs., 3 tabs., 9 refs

Fracture-toughness variations in Alloy 718

International Nuclear Information System (INIS)

Mills, W.J.; Blackburn, L.D.

1983-04-01

The effect of product-form variations within a single heat on the J Ic fracture toughness behavior of Alloy 718 was examined at 24, 427 and 538 degree C using the multiple-specimen J R -curve method. Three product forms (plate, round bar and upset forging) were tested in both the conventional and modified heat-treatment (CHT and MHT) conditions. In CHT material, the fracture toughness response was different for the three product forms -- plate having the highest toughness, bar the lowest. The MHT was found to improve the overall fracture resistance for each product form. In this condition, plate and forging had very similar toughness values, but J Ic levels for the bar were considerably lower. These results and WHC data previously reported for four other Alloy 718 heats were unalloyed statistically to establish minimum-expected J Ic values based on tolerance limits bracketing 90% of a total population at a 95% confidence level. Metallographic and fractographic examinations of the seven material lots were performed to relate key microstructural features and operative fracture mechanisms to macroscopic properties. Generally, coarse δ precipitates controlled fracture properties in CHT material by initiating secondary dimples that pre-empted growth of the primary dimples nucleated by broken carbide inclusions. The MHT dissolved the coarse δ particles and thereby suppressed secondary microvoid coalescence. This generally enhanced the fracture resistance of Alloy 718, except when alternate secondary fracture mechanism, such as channel fracture and dimple rupture at δ-phase remnants, prematurely interrupted primary microvoid growth. 25 refs., 12 figs., 12 tabs

Voltammetric determination of zirconium using azo compounds

International Nuclear Information System (INIS)

Orshulyak, O.O.; Levitskaya, G.D.

2008-01-01

The optimum conditions for zirconium complexation with azo compounds are found. The applicability of Eriochrome Red B, Calcon, and Calcion to the voltammetric determination of zirconium, total Zr(IV) and Hf(IV), and Zr(IV) in the presence of Zn(II), Cu(II), Cd(II), Ni(II), or Ti(IV) is demonstrated. The developed procedures are used to determine zirconium in a terbium alloy and in an alloy for airplane wheel drums [ru

Irradiation growth in zirconium alloys: a review

International Nuclear Information System (INIS)

Fidleris, V.

1980-09-01

The change in shape during irradiation without external stress, irradiation growth, was first discovered in uranium and later in graphite, zirconium and other core materials which exhibit anisotropic physical properties. The direction of maximum growth of metals invariably corresponds with the direction of minimum thermal expansion. In polycrystalline zirconium alloys growth is positive in the direction of maximum deformation during fabrication and in other directions it can be either positive or negative depending on the preferred orientation of grains (crystallographic texture). Growth increases gradually with temperature between 300 K and 620 K and rapidly with fluence up to about 1 x 10 25 n.m. -2 (Eμ1 MeV). At higher fluences the growth appears to saturate in annealed materials and reach a steady rate approximately proportional to dislocation density in cold-worked materials. Above 600 K both annealed and cold-worked materials have similar steady growth rates. Irradiation growth is caused by the segregation to different sinks of the vacancies and interstitials generated by irradiation, but the dominant types of sinks for each type of point defect and the mode of transport of the point defects to sinks cannot therefore be predicted theoretically. For the purpose of designing reactor core components empirical equations have been derived that can satisfactorily predict the steady state growth behaviour from texture and microstructure. (auth)

Ultrasonic texture characterization of aluminum, zirconium and titanium alloys

International Nuclear Information System (INIS)

Anderson, A.J.

1997-01-01

This work attempts to show the feasibility of nondestructive characterization of non-ferrous alloys. Aluminum alloys have a small single crystal anisotropy which requires very precise ultrasonic velocity measurements for derivation of orientation distribution coefficients (ODCs); the precision in the ultrasonic velocity measurement required for aluminum alloys is much greater than is necessary for iron alloys or other alloys with a large single crystal anisotropy. To provide greater precision, some signal processing corrections need to be applied to account for the inherent, half-bandwidth offset in triggered pulses when using a zero-crossing technique for determining ultrasonic velocity. In addition, alloys with small single crystal anisotropy show a larger dependence on the single crystal elastic constants (SCECs) when predicting ODCs which require absolute velocity measurements. Attempts were made to independently determine these elastics constants in an effort to improve correlation between ultrasonically derived ODCs and diffraction derived ODCs. The greater precision required to accurately derive ODCs in aluminum alloys using ultrasonic nondestructive techniques is easily attainable. Ultrasonically derived ODCs show good correlation with derivations made by Bragg diffraction techniques, both neutron and X-ray. The best correlation was shown when relative velocity measurements could be used in the derivations of the ODCs. Calculation of ODCs in materials with hexagonal crystallites can also be done. Because of the crystallite symmetries, more information can be extracted using ultrasonic techniques, but at a cost of requiring more physical measurements. Some industries which use materials with hexagonal crystallites, e.g. zirconium alloys and titanium, have traditionally used texture parameters which provide some specialized measure of the texture. These texture parameters, called Kearns factors, can be directly related to ODCs

Effect of high hydrogen content on metallurgical and mechanical properties of zirconium alloy claddings after heat-treatment at high temperature

International Nuclear Information System (INIS)

Turque, Isabelle

2016-01-01

Under hypothetical loss-of-coolant accident conditions, fuel cladding tubes made of zirconium alloys can be exposed to steam at high temperature (HT, up 1200 C) before being cooled and then quenched in water. In some conditions, after burst occurrence the cladding can rapidly absorb a significant amount of hydrogen (secondary hydriding), up to 3000 wt.ppm locally, during steam exposition at HT. The study deals with the effect, poorly studied up to date, of high contents of hydrogen on the metallurgical and mechanical properties of two zirconium alloys, Zircaloy-4 and M5, during and after cooling from high temperatures, at which zirconium is in its β phase. A specific facility was developed to homogeneously charge in hydrogen up to ∼ 3000 wt.ppm cladding tube samples of several centimeters in length. Phase transformations, chemical element partitioning and hydrogen precipitation during cooling from the β temperature domain of zirconium were studied by using several techniques, for the materials containing up to ∼ 3000 wt.ppm of hydrogen in average: in-situ neutron diffraction upon cooling from 700 C, X-ray diffraction, μ-ERDA, EPMA and electron microscopy in particular. The results were compared to thermodynamic predictions. In order to study the effect of high hydrogen contents on the mechanical behavior of the (prior-)μ phase of zirconium, axial tensile tests were performed at various temperatures between 20 and 700 C upon cooling from the β temperature domain, on samples with mean hydrogen contents up to ∼ 3000 wt.ppm. The results show that metallurgical and mechanical properties of the (prior-)β phase of zirconium alloys strongly depend on temperature and hydrogen content. (author) [fr

In-reactor creep of zirconium alloys by thermal spikes

International Nuclear Information System (INIS)

Ibrahim, E.F.

1975-01-01

The size and duration of thermal spikes from fast neutrons have been calculated for zirconium alloys, showing that spikes up to 1.8 nm radius may exist for 2 x 10 -11 s at greater than melting point, at 570K ambient temperature. Creep rates have been calculated assuming that the elastic strain from the applied stress relaxes in the volume of the spikes (by preferential loop alignment or modification of an existing dislocation network). The calculated rates are consistent with strain rates observed in long term tests-in-reactor, if spike lifetimes are 2 to 2.5 x 10 -11 s. (Auth.)

Solution Treatment Effect on Tensile, Impact and Fracture Behaviour of Trace Zr Added Al-12Si-1Mg-1Cu Piston Alloy

Science.gov (United States)

Kaiser, Md. Salim

2018-04-01

The effects of T6 solution treatment on tensile, impact and fracture properties of cast Al-12Si-1Mg-1Cu piston alloys with trace of zirconium were investigated. Cast alloys were given precipitation strengthening treatment having a sequence of homogenizing, solutionizing, quenching and ageing. Both cast and solutionized samples are isochronally aged for 90 min at different temperatures up to 300 °C. Tensile and impact properties of the differently processed alloys have been studied to understand the precipitation strengthening of the alloys. Fractograpy of the alloys were observed to understand the mode of fracture. It is observed that the improvement in tensile properties in the aged alloys through heat treatment is mainly attributed to the formation of the Al2Cu and Mg2Si precipitates within the Al matrix. Solution treatment improves the tensile strength for the reason that during solution treatment some alloying elements are re-dissolved to produce a solute-rich solid solution. Impact energy decreases with ageing temperature due to formation of GP zones, β' and β precipitates. The fractography shows large and small dimple structure and broken or cracked primary Si, particles. Microstructure study of alloys revealed that the solution treatment improved distribution of silicon grains. The addition of Zr produces an improvement in the tensile properties as a result of its grain refining action and grain coarsening resistance in the matrix at a higher temperature.

Corrosion behaviour of E110- and E635- type zirconium alloys under PWR irradiation simulating conditions

International Nuclear Information System (INIS)

Markelov, V.A.; Novikov, V.V.; Kon'kov, V.F.; Tselishchev, A.V.; Dologov, A.B.; Zmitko, M.; Maserik, V.; Kocik, J.

2008-01-01

As structural materials for VVER 1000 fuel rod claddings and FA components use is made of zirconium alloys E110 (Zr 1Nb) and E635 (Zr 1.2Sn 1Nb 0.35Fe) that meet the design parameters of operation. Nonetheless, the work is in progress to perfect those alloys to reach higher corrosion and shape change resistance. At VNIINM updated E110M and E635M alloys have been developed on E110 and E635 bases. To assess the corrosion behaviour of the updated alloys in comparison to the base alloys their cladding samples were tested in RVS 3 loop of LWR 15 reactor (NRI, Rez) in PWR water chemistry with coolant surface and volume boiling. The data are presented on the influence effected by in pile irradiation for up to 324 days on oxide coat thickness and microstructure of fuel claddings produced from the four tested alloys. It has been revealed that E110 alloy its updated version E110M and E635M alloy compared to E635 have higher corrosion resistances. The paper discusses th+e results on the in pile corrosion of cladding samples from the alloys under study in comparison to the results acquired for similar samples tested in LWR 15 inactive channel and under autoclave conditions. Using methods of TEM, EDX analyses of extraction replicas dislocation structure and phase composition changes were studied in samples of all four alloy claddings LWR 15 reactor irradiated to the material damage dose of 1.5 dpa. The interrelation is discussed between irradiation effected strengthening and corrosion of fuel claddings made of E110 and E635 type zirconium alloys and the evolution of their structure and phase states

Initiation of delayed hydride cracking in zirconium-2.5 wt% niobium

International Nuclear Information System (INIS)

Shalabi, A.F.; Meneley, D.A.

1990-01-01

Delayed hydride cracking in zirconium alloys is caused by the repeated precipitation and cracking of brittle hydrides. The growth kinetic of the hydrides have been measured to evaluate the critical hydride length for crack initiation. Hydride growth leading to crack initiation follows an approximate (time) 1/3 law on the average; crack propagation proceeds in a stepwise fashion. The critical length of hydride for crack initiation increases with stress and temperature. The fracture criterion for crack initiation predicts the critical hydride length at a give stress level and temperature. The fracture initiation mechanism of the hydride confirms the temperature effects for heating and cooling cycles under services loads. (orig.)

Study of the processes for of remelting zirconium alloys in an electric arc furnace

Energy Technology Data Exchange (ETDEWEB)

Pereira, Luiz A.T.; Rossi, Jesualdo L.; Costa, Guilherme R.; Martinez, Luis G.; Sato, Ivone M., E-mail: luiz.atp@uol.com.br, E-mail: jelrossi@ipen.br, E-mail: guilhermeramoscosta@gmail.com, E-mail: lgallego@ipen.br, E-mail: imsato@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

2015-07-01

Zirconium alloy tubes are used as cladding for fuel elements of PWR nuclear reactors, which contains the UO{sub 2} pellets. In the manufacture of these fuel element parts, machining chips from the nuclear grade zirconium alloys are generated. Hence, these machining chips cannot be discarded, as ordinary metallic waste. Thus, the recycling of this material is a strategic aspect for the nuclear technology, both for economic and environmental issues. The main reason is that nuclear grade alloys have very high cost, are not commercially produced in Brazil and has to be imported for the manufacture of the nuclear fuels. This work discusses a method to melt and recycle Zircaloy chips, using an electric-arc furnace to obtain small laboratory ingots. The chemical composition of the ingots was determined using X-ray fluorescence spectroscopy and was compared to the specifications of nuclear grade Zircaloy and to the chemical composition of the received machining chips. The ingots were annealed in high vacuum, as well as were hot rolled in a mill. The microstructures were characterized by optical microscopy. The hardness was evaluated using the Rockwell B scale hardness. The results showed that the compositions of the recycled Zircaloy comply with the chemical specifications and a suitable microstructure has been obtained for nuclear use. (author)

Autoclave Testing on Zirconium Alloy Materials

International Nuclear Information System (INIS)

Hoffmann, Petra-Britt; Sell, Hans-Juergen; Garzarolli, Friedrich

2012-09-01

The corrosion of Zirconium components like fuel rod claddings and spacer grids is limiting lifetime and duty of these components. In Pressurized and Boiling Water Reactors (PWR and BWR), different corrosion phenomena are of interest. Although in-pile experience is the final proof for a material development, significant experience was gained by autoclave tests, trying to simulate in-pile conditions but reducing time for return of experience by increased temperatures. For PWR application, the uniform corrosion is studied in water at up to 370 deg. C and in high pressure steam at 400 deg. C, and for BWR, the nodular corrosion is studied in high pressure steam at 500-520 deg. C. Particular attention has to be given to the corrosion media, because oxidative traces in the water can significantly affect the corrosion response. An extensive air removal is thus important for all corrosion tests. This links to the different water chemistry conditions that have been investigated as separate effects otherwise difficult to separate under in-pile conditions. Uniform corrosion in 350 deg. C water is usually a cyclic process with repeated rate transitions. In addition, at high exposure times an acceleration of corrosion can occur, e.g. for Zr-Sn alloys with a high Sn content. In 400 deg. C steam, corrosion rate decreases somewhat with increasing time. Uniform corrosion rate of Zr alloys depends on their Sn- and Fe+Cr contents as well as on their annealing parameters with a similar trend as in PWR and on their yield strength, however with an opposite trend compared to BWR conditions. Nodular corrosion of BWR alloys depends on the annealing parameter with a similar trend as in PWR and out-of-reactor also significantly on the Fe+Cr content. The hydrogen pickup fraction (HPUF) depends largely on details of the water chemistry and can particularly depend on autoclave degassing and probably also on autoclave contaminations. Thus any HPUF value from out-of- pile corrosion tests is only

Oxidation of zirconium alloys in steam: influence of tetragonal zirconia on oxide growth mechanism

International Nuclear Information System (INIS)

Godlewski, J.

1990-07-01

The oxidation of zirconium alloys in presence of steam, presents after a 'parabolic' growth law, an acceleration of the oxidation velocity. This phenomenon limits the use of zirconium alloys as nuclear fuel cladding element. In order to determine the physico-chemical process leading to this kinetic transition, two approaches have been carried out: the first one has consisted to determine the composition of the oxide layer and its evolution with the oxidation time; and the second one to determine the oxygen diffusion coefficients in the oxide layers of pre- and post-transition as well as their evolution with the oxidation time. The composition of the oxide layers has been determined by two analyses techniques: the X-ray diffraction and the laser Raman spectroscopy. This last method has allowed to confirm the presence of tetragonal zirconium oxide in the oxide layers. Analyses carried out by laser Raman spectroscopy on oxides oblique cuttings have revealed that the tetragonal zirconium oxide is transformed in monoclinic phase during the kinetic transition. A quantitative approach has allowed to corroborate the results obtained by these two techniques. In order to determine the oxygen diffusion coefficients in the oxides layers, two diffusion treatments have been carried out: 1)under low pressure with D 2 18 O 2 ) under high pressure in an autoclave with H 2 18 O. The oxygen 18 concentration profiles have been obtained by two analyses techniques: the nuclear microprobe and the secondary ions emission spectroscopy. The obtained profiles show that the mass transport is made by the volume and particularly by the grain boundaries. The corresponding diffusion coefficients have been calculated with the WHIPPLE and LE CLAIRE solution. The presence of tetragonal zirconium oxide, its relation with the kinetic transition, and the evolution of the diffusion coefficients with the oxidation time, are discussed in terms of internal stresses in the oxide layer and of the oxide layer

Process for optimizing titanium and zirconium additions to aluminum welding consumables

International Nuclear Information System (INIS)

Dvornak, M.J.; Frost, R.H.

1992-01-01

This patent describes a process for manufacturing an aluminum welding consumable. It comprises: creating an aluminum melt; adding to the aluminum melt solid pieces of a master alloy, comprising aluminum and a weld-enhancing additive to form a mixture, wherein the weld-enhancing additive being a material selected from the group consisting of titanium and zirconium, so that the weld-enhancing additive exists in the alloy prior to addition to the melt in the form of intermetallic particles relatively large in size and small in number, and after addition to the melt the weld-enhancing additive exists in the form of fractured intermetallic particles of refined size having dissolved fractured interfaces, casting the mixture into a chill mold to form an ingot; reducing the ingot to rods of rough wire dimension by cold rolling; annealing the reduced rods; and drawing the rods into wire

Near net shape processing of zirconium or hafnium metals and alloys

International Nuclear Information System (INIS)

Evans, S.C.

1992-01-01

This patent describes a process for producing a metal shape. It comprises: plasma arc melting a metal selected from zirconium, hafnium and alloys thereof comprising at least about 90 w/o of these metals to form a liquid pool; pouring the metal form the pool into a mold to form a near net shape; and reducing the metal from its near net shape to a final size while maintaining the metal temperature below the alpha-beta transition temperature throughout the size reducing step

Influence of alloying elements on the irradiation hardening and environmental sensitivity of zirconium alloys

International Nuclear Information System (INIS)

Pettersson, K.; Hallstadius, L.; Bergqvist, H.; Nylund, A.; Wikstroem, C.

1992-01-01

Ten different alloys of zirconium have been tested with regard to the effect of irradiation on their mechanical properties and their sensitivity to environmentally induced failure. Two different environments were used: iodine vapour and liquid cesium with an addition of 2% cadmium. The neutron dose was 10 21 n/cm 2 (E>1MeV) and the irradiation temperature was about 300 degrees C. All alloy additions increased the irradiation hardening. Especially notable was the large effect of titanium and tin on irradiation hardening. A limited amount of transmission electron microscopy was carried out in order to find an explanation to the effects. The testing in different environments showed that there is no clear correlation between environmental sensitivity and yield stress. For materials of similar yield stress an alloyed material tends to be more sensitive to environmental cracking than a material which only contains oxygen as an impurity. There also seems to be an effect of oxygen on the environmental cracking sensitivity. A material with 910 ppm oxygen was considerably more sensitive to cracking than a material with 470 ppm oxygen despite the fact that the yield stress values differed by only 90 MPa

Superficial effects during the activation of zirconium AB2 alloys

International Nuclear Information System (INIS)

Zerbino, J; Visitin, A; Triaca, W

2005-01-01

The activation of zirconium nickel alloys with and without the addition of chromium and titanium is investigated through electrochemical and optical techniques.These alloys show high hydrogen absorption capacity and are extensively used in metal hydride batteries.Recent investigations in aqueous 1 M KOH indicate oxide layer growth and occlusion of hydrogen species in the alloys during the application of different cathodic potential programmes currently used in the activation process.In this research several techniques such as voltammetry, ellipsometry, energy dispersive analysis of X-rays EDAX, and scanning electron microscopy SEM are applied on the polished massive alloy Zr 1 -xTi x , x=0.36 y 0.43, and Zr 1 -xTi x CrNi, x=0.1,0.2 y 0.4.Data analysis shows that the stability, compactness and structure of the passive layers are strongly dependent on the applied potential programme.The alloy activation depends on the formation of deepen crevices that remain after a new polishing. Microscopic observation shows increase in the crevices thickness after the cathodic sweep potential cycling, which produces fragmentation of the grains and oxide growth during the activation process.This indicates metal breaking and intergranular dissolution that take place together with oxide and hydride formation.In some cases the resultant crevice thickness is one or two orders higher than that of the superficial oxide growth indicating intergranular localised corrosion

Phase transformations in intermetallic phases in zirconium alloys

Energy Technology Data Exchange (ETDEWEB)

Filippov, V. P., E-mail: vpfilippov@mephi.ru [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute) (Russian Federation); Kirichenko, V. G. [Kharkiv National Karazin University (Ukraine); Salomasov, V. A. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute) (Russian Federation); Khasanov, A. M. [University of North Carolina – Asheville, Chemistry Department (United States)

2017-11-15

Phase change was analyzed in intermetallic compounds of zirconium alloys (Zr – 1.03 at.% Fe; Zr – 0.51 at.% Fe; Zr – 0.51 at.% Fe – M(M = Nb, Sn). Mössbauer spectroscopy on {sup 57}Fe nuclei in backscattering geometry with the registration of the internal conversion electrons and XRD were used. Four types of iron bearing intermetallic compounds with Nb were detected. A relationship was found between the growth process of intermetallic inclusions and segregation of these phases. The growth kinetics of inclusions possibly is not controlled by bulk diffusion, and a lower value of the iron atom’s activation energy of migration can be attributed to the existence of enhanced diffusion paths and interface boundaries.

Microstructure and age-hardening effects of aluminium alloys with additions of scandium and zirconium

Energy Technology Data Exchange (ETDEWEB)

Galun, R.; Mordike, B.L. [Inst. fuer Werkstoffkunde und Werkstofftechnik, Technische Univ. Clausthal, Clausthal-Zellerfeld (Germany); Maiwald, T.; Smola, B. [Zentrum fuer Funktionswerkstoffe GmbH, Clausthal-Zellerfeld (Germany); Mergen, R.; Manner, M.; Uitz, W. [Miba Gleitlager GmbH, Laakirchen (Australia)

2004-12-01

The aim of the work presented in this report was to produce age-hardenable aluminium alloys containing scandium and zirconium by a casting process with similar cooling conditions like an industrial casting process. Microstructure, precipitation structure and age-hardening response of different alloys with up to 0.4 wt.% Sc and Zr were investigated. Age-hardening experiments from the as-cast condition without solution annealing showed a significant increase of hardness of about 100% for Sc-rich alloys and of 50% for Zr-rich alloys compared to the as-cast condition. TEM investigations revealed the formation of precipitates of ternary Al{sub 3}(Sc{sub x}Zr{sub 1-x}) phases with a cubic cP4 crystal structure. In addition to the strengthening effect, a high thermal stability especially of the precipitates in Zr-rich alloys up to 400 C let these alloys look very promising for high-temperature applications. (orig.)

Investigation on compression behavior of TZM and La{sub 2}O{sub 3} doped TZM Alloys at high temperature

Energy Technology Data Exchange (ETDEWEB)

Hu, Ping, E-mail: huping1985@126.com [School of Metallurgy Engineering, Xi’an University of Architecture and Technology, Xi’an 710055 (China); Zhou, Yuhang; Chang, Tian; Yu, Zhitao; Wang, Kuaishe; Yang, Fan; Hu, Boliang [School of Metallurgy Engineering, Xi’an University of Architecture and Technology, Xi’an 710055 (China); Cao, Weicheng [Jinduicheng Molybdenum Co., Ltd, Xi’an 710077 (China); Yu, Hailiang [School of Mechanical, Materials, Mechatronic Engineering, University of Wollongong, Wollongong, NSW 2500 (Australia)

2017-02-27

Mechanical properties of Titanium-zirconium-molybdenum (TZM) and La{sub 2}O{sub 3} doped TZM alloys under compression were tested at 1000 °C and 1200 °C. Microstructure of TZM and La{sub 2}O{sub 3} doped TZM alloys after compressing was characterized by scanning electron microscopy. The effects on La{sub 2}O{sub 3} doping on the high temperature deformation behavior and microstructure evolution of the TZM alloy were analyzed. Results show that La{sub 2}O{sub 3} doping can refine the grain size of TZM alloy. La{sub 2}O{sub 3} doping changes fracture model of TZM alloy. TZM alloy exhibits mainly intergranular fracture, while the La{sub 2}O{sub 3} doped TZM alloy exhibits both intergranular and transgranular fracture mode.

Investigation of Zirconium Oxide Films in Different Dissolved Hydrogen Concentration

International Nuclear Information System (INIS)

Kim, Taeho; Choi, Kyoung Joon; Yoo, Seung Chang; Kim, Ji Hyun

2016-01-01

It has been reported that in pre-transition zirconium oxide, the volume fraction of tetragonal zirconium oxide increased near the oxide/metal (O/M) interface, and the sub-stoichiometric zirconium oxide layer was observed. The diffusion of oxygen ion through the oxide layer is the rate-limiting process during the pre-transition oxidation process, and this diffusion mainly occurs in the grain boundaries. The two layered oxide structure is formed in pre-transition oxide for the zirconium alloy in high-temperature water environment. It is known that the corrosion rate is related to the volume fraction of zirconium oxide and the pores in the oxides; therefore, the aim of this paper is to investigate the oxidation behavior in the pre-transition zirconium oxide in high-temperature water chemistry. In this study, in situ Raman and TEM analysis were conducted for investigating the phase transformation of zirconium alloy in primary water. From this study, the following conclusions are drawn: 1. The zirconium alloy was oxidized in primary water chemistry for 100 d, and Raman and TEM were measured after 30, 50, 80, and 100 d from start-up. 2. TEM and FFT analysis showed that the zirconium oxide mostly consisted of the monoclinic phase. The tetragonal zirconium oxide was just found near the O/M interface

Fracture assessment for a dissimilar metal weld of low alloy steel and Ni-base alloy

Energy Technology Data Exchange (ETDEWEB)

Ogawa, Takuya, E-mail: takuya4.ogawa@toshiba.co.jp [Toshiba Corporation Power Systems Company, Power and Industrial Systems Research and Development Center, 8, Shinsugita-cho, Isogo-ku, Yokohama 235-8523 (Japan); Itatani, Masao; Saito, Toshiyuki; Hayashi, Takahiro; Narazaki, Chihiro; Tsuchihashi, Kentaro [Toshiba Corporation Power Systems Company, Power and Industrial Systems Research and Development Center, 8, Shinsugita-cho, Isogo-ku, Yokohama 235-8523 (Japan)

2012-02-15

Recently, instances of SCC in Ni-base alloy weld metal of light water reactor components have been reported. Despite the possibility of propagation of SCC crack to the fusion line between low alloy steel (LAS) of pressure vessel and Ni-base alloy of internal structure, a fracture assessment method of dissimilar metal welded joint has not been established. The objective of this study is to investigate a fracture mode of dissimilar metal weld of LAS and Ni-base alloy for development of a fracture assessment method for dissimilar metal weld. Fracture tests were conducted using two types of dissimilar metal weld test plates with semi-elliptical surface crack. In one of the test plates, the fusion line lies around the surface points of the surface crack and the crack tips at the surface points have intruded into LAS. Material ahead of the crack tip at the deepest point is Ni-base alloy. In the other, the fusion line lies around the deepest point of the surface crack and the crack tip at the deepest point has intruded into LAS. Material ahead of the crack tip at the deepest point is LAS. The results of fracture tests using the former type of test plate reveal that the collapse load considering the proportion of ligament area of each material gives a good estimation for fracture load. That is, fracture assessment based on plastic collapse mode is applicable to the former type of test plate. It is also understood that a fracture assessment method based on the elastic-plastic fracture mode is suitable for the latter type of test plate.

The Development of an In-Situ TEM Technique for Studying Corrosion Behavior as Applied to Zirconium-Based Alloys

Science.gov (United States)

Harlow, Wayne

Zirconium-based alloys are a commonly used material for nuclear fuel rod cladding, due to its low neutron cross section and good corrosion properties. However, corrosion is still a limiting factor in fuel rod lifespan, which restricts burn up levels, and thus efficiency, that can be achieved. While long-term corrosion behavior has been studied through both reactor and autoclave samples, the oxide nucleation and growth behavior has not been extensively studied. This work develops a new technique to study the initial stages of corrosion in zirconium-based alloys and the microstructural effects on this process by developing an environmental cell system for the TEM. Nanoscale oxidation parameters are developed, as is a new FIB technique to support this method. Precession diffraction is used in conjunction with in-situ TEM to observe the initial stages of corrosion in these alloys, and oxide thickness is estimated using low-loss EELS. In addition, the stress stabilization of tetragonal ZrO 2 is explored in the context of sample preparation for TEM. It was found that in-situ environmental TEM using an environmental cell replicates the oxidation behavior observed in autoclaved samples in both oxide structure and phases. Utilizing this technique, it was shown that cracking of the oxide layer in zirconium-based alloys is related to oxide relaxation, and not thermal changes. The effect of secondary phase particles on oxidation behavior did not present significant results, however a new method for studying initial oxidation rates using low-loss EELS was developed.

Oxide characterization and hydrogen behaviors of Zr-based alloys

International Nuclear Information System (INIS)

Kim, Y. S.; Kim, D. J.; Kwon, S. H.; Lee, H. S.; Oh, S. J.; Yim, B. J.; Son, S. B.; Yun, S. P.

2006-03-01

The work scope and contents of the research are as follows : basic properties of zirconium alloys, hydrogen pick-up mechanism of zirconium alloy, effects of hydride on the corrosion behaviors of zirconium alloys, estimation on stress of oxide layer in the zirconium alloy, microstructure and characteristic of oxide in pre-hydrided zirconium alloys

Anisotropy of mechanical properties of zirconium and zirconium alloys

International Nuclear Information System (INIS)

Medrano, R.E.

1975-01-01

In studies of technological applications of zirconium to fuel elements of nuclear reactor, it was found that the use of plasticity equations for isotropic materials is not in agreement with experimental results, because of the strong anisotropy of zirconium. The present review describes recent progress on the knowledge of the influence of anisotropy on mechanical properties, after Douglass' review in 1971. The review was written to be selfconsistent, changing drastically the presentation of some of the referenced papers. It is also suggested some particular experiments to improve developments in this area

Effect of Electric Voltage and Current of X-ray Chamber on the Element inthe Zirconium Alloy Analysis X-ray by X-ray Fluorescence

International Nuclear Information System (INIS)

Yusuf-Nampira; Narko-Wibowo, L; Rosika-Krisnawati; Nudia-Barenzani

2000-01-01

The using of x-ray fluorescence in the chemical analysis depend heavilyon the parameters of x-ray chamber, for examples : electric voltage andelectric current. That parameter give effect in the result of determine ofSn, Cr, Fe and Ni in the zirconium alloy. 20 kV electric voltages are used onthe Mo x-ray chamber shall product x-ray of zirconium in the sample materialcan give effect in the stability of the analysis result (deviation more than5%). The result of analysis of elements in the zirconium alloy shall givedeviation less than 5% when using of electric voltage of the x-ray chamberless than 19 kV. The sensitivity of analysis can be reached by step upelectric current of x-ray chamber. (author)

Pitting morphologies of zirconium base alloys in aqueous and non aqueous chloride media

International Nuclear Information System (INIS)

Palit, G.C.; Gadiyar, H.S.

1988-01-01

Pitting morphology of zirconium and Zr-Cr alloys in aqueous chloride and nonaqueous methanol + 0.4 per cent HCl solution was investigated and observed to follow different modes in these two environments. While in aqueous chloride solution pitting was transgranular and randomly oriented, in methanol-chloride solution pits were observed to initiate and propagate along the grain boundaries. In aqueous chloride solution very irregular and sponge like zirconium metal was formed inside the pit while in methanol-chloride solution the pits were crystallographic in nature. Optical microscopy has revealed that pits preferentially initiate and propagate along scratch line in aqueous chloride solution, but such was not the case in nonaqueous methanol-chloride solution. The nature and the mechanism operating in the catastropic failure of these materials are investigated. (author). 10 refs., 11 figs

Collaborative analysis for certification of zirconium and zirconium base alloy reference materials JAERI-Z11 to Z16

International Nuclear Information System (INIS)

1985-03-01

The second Sub-Committee on Zircaloy Analysis was organized in April 1978, under the Committee on Analytical Chemistry on Nuclear Fuels and Reactor Materials, JAERI, for the renewal of zirconium and zirconium base alloy certified reference materials (CRMs). The Sub-Committee carried out collaborative analysis among 13 participating laboratories for the certification of the CRMs, JAERI-Z11 to Z18, after development, improvement and evaluation of analytical methods during the period of May 1978 to June 1982. As the result of the collaborative analysis, the certified value was given for 18 elements (Sn, Fe, Ni, Cr, B, Cd, U, Cu, Co, Mn, Pb, Al, Ti, Si, Mo, W, Hf, C) in the CRMs. The first part of this report includes general discussion, the second part principles of certification, the third part development and verification of analytical methods, and the fourth part evaluation of analytical results on 17 elements. Preparation of Z11 to Z18, and certification for carbon in JAERI-Z17 and Z18 were reported separately in JAERI-M 83-241 and M 83-035, respectively. (author)

Fracture mechanism of a dispersion-hardened molybdenum alloy with strong structural interfaces

International Nuclear Information System (INIS)

Vasil'ev, A.D.; Malashenko, I.S.; Moiseev, V.F.; Pechkovskij, Eh.P.; Sul'zhenko, V.K.; Trefilov, V.I.; AN Ukrainskoj SSR, Kiev. Inst. Ehlektrosvarki)

1978-01-01

Fracture mechanism in the two-phase Mo-15wt.%Nb-3.5 vol.% TiN alloy known to be of ''brittle matrix-strong interfaces'' type has been investigated depending on tensile test temperature. Several temperature intervals of fracture have been found, each of them having its own peculiarities. A scheme is suggested for fracture mechanism changes in dispersion-hardened alloys with strong interfaces. At low test temperatures brittle cleavage fracture takes place. With temperature increase fracture mechanisms change in the following way: brittle intergranular fracture; fracture of ''microvoid coalescence'' type; fracture typical for reinforced materials with ductile matrix; intergran laru fracture. Particles of strengthening phase have been shown to play different roles depending on the test temperature in the fracture of the alloys studied

Hydride formation on deformation twin in zirconium alloy

Energy Technology Data Exchange (ETDEWEB)

Kim, Ju-Seong [Korea Atomic Energy Research Institute, 989-111 Daedeokdaero, Yuseong-gu, Daejeon, 305-353 (Korea, Republic of); Kim, Sung-Dae [Korea Institute of Material Science (KIMS), 797 Changwondaero, Changwon, Gyeongnam, 642-831 (Korea, Republic of); Yoon, Jonghun, E-mail: yooncsmd@gmail.com [Department of Mechanical Engineering, Hanyang University, 1271 Sa3-dong, Sangrok-gu, Ansan-si, Gyeonggi-do, 426-791 (Korea, Republic of)

2016-12-15

Hydrides deteriorate the mechanical properties of zirconium (Zr) alloys used in nuclear reactors. Intergranular hydrides that form along grain boundaries have been extensively studied due to their detrimental effects on cracking. However, it has been little concerns on formation of Zr hydrides correlated with deformation twins which is distinctive heterogeneous nucleation site in hexagonal close-packed metals. In this paper, the heterogeneous precipitation of Zr hydrides at the twin boundaries was visualized using transmission electron microscopy. It demonstrates that intragranular hydrides in the twinned region precipitates on the rotated habit plane by the twinning and intergranular hydrides precipitate along the coherent low energy twin boundaries independent of the conventional habit planes. Interestingly, dislocations around the twin boundaries play a substantial role in the nucleation of Zr hydrides by reducing the misfit strain energy.

The effect of substrate texture and oxidation temperature on oxide texture development in zirconium alloys

Energy Technology Data Exchange (ETDEWEB)

Garner, A., E-mail: alistair.garner@manchester.ac.uk [Materials Performance Centre, University of Manchester, Grosvenor Street, Manchester, M17HS (United Kingdom); Frankel, P. [Materials Performance Centre, University of Manchester, Grosvenor Street, Manchester, M17HS (United Kingdom); Partezana, J. [Westinghouse Electric Company, 1332 Beulah Road, Pittsburgh, PA 15235 (United States); Preuss, M. [Materials Performance Centre, University of Manchester, Grosvenor Street, Manchester, M17HS (United Kingdom)

2017-02-15

During corrosion of zirconium alloys a highly textured oxide is formed, the degree of this preferred orientation has previously been shown to be an important factor in determining the corrosion behaviour of these alloys. Two distinct experiments were designed in order to investigate the origin of this oxide texture development on two commercial alloys. Firstly, sheet samples of Zircaloy-4 were oxidised between 500 and 800 °C in air. The resulting monoclinic oxide texture strength was observed to decrease with increasing oxidation temperature. In a second experiment, orthogonal faces of Low Tin ZIRLO{sub ™} were oxidised in 360 °C water, providing different substrate textures but identical microstructures. The substrate texture was observed to have a negligible effect on the corrosion performance whilst the major orientation of both oxide phases was found to be independent of substrate orientation. It is concluded that the main driving force for oxide texture development in single-phase zirconium alloys is the compressive stress caused by the Zr−ZrO{sub 2} transformation. - Highlights: • Substrate orientation does not significantly affect oxide texture development. • Corrosion performance is independent of substrate texture. • Monoclinic oxide texture strength decreases with increasing oxidation temperature. • The main driving force for texture development is the oxidation-induced stress.

Process and equipement for zone heat treatment of zirconium alloys tubes

International Nuclear Information System (INIS)

Kiesler, A.J.; Frischmann, P.G.; Rockwood, A.C.

1977-01-01

Process for the thermal treatment of an area of a long zirconium alloy part in order to increase its corrosion resistance in the cooling conditions of boiling water reactor, in which the part is moved lengthwise through a succession of critical maximum temperature areas, during a critical time and is subjected to a temperature reduction at critical rate, so that each successive portion reaches a maximum temperature between 825 0 C, and directing water at a temperature around 60 to 80 0 C as jets in the cooling area [fr

Microstructural modelling and lubrication study during zirconium alloy hot extrusion

International Nuclear Information System (INIS)

Gaudout, B.

2009-01-01

Using torsion tests (with strain rate jumps) and an experimental hot mini-extrusion apparatus, several samples zirconium alloy have been deformed: Zircaloy-4 (high α range) and Zr-1Nb (α + β domain). The fragmentation of the microstructure and post-dynamic grain growth have been examined. The main difference between these two alloys is that Zr-1Nb does not show grain growth during a heat treatment within the α + β domain after hot deformation. The recrystallization volume fraction has been measured on extruded samples with or without heat treatment. These rheological and microstructural data have been used to determine the parameters of a microstructural model including: a work-hardening model (Laaasraoui/Jonas), a continuous dynamic recrystallization model (Gourdet/Montheillet) and a grain growth model. This model leads to a good prediction of recrystallization volume fraction for Zircaloy-4 extrusion. However, the Zr-1Nb model cannot be validated because of the difficulty to observe deformed microstructures. Extrusion process is lubricated with a solid film. Trapping tests show that this lubricant is thermoviscoplastic. Friction along the container and several observations show the lubrication is not realized by a continuous film. Indeed, the heterogeneousness of deformation of these alloys causes a rupture of the lubricant film. Experiments and numerical simulations show that the radial gradient of axial displacement is affected by friction but also by stress softening of the alloys. (author)

Mode of carbide TiC-ZrC alloy fracture at various temperatures

Energy Technology Data Exchange (ETDEWEB)

Paderno, V.N.; Lesnaya, M.I.; Martynenko, A.N.; Chugunova, S.I. (AN Ukrainskoj SSR, Kiev. Inst. Problem Materialovedeniya; Khersonskij Gosudarstvennyj Pedagogicheskij Inst. (Ukrainian SSR))

1983-05-01

Bending strength is studied for mutual TiC-ZrC alloys within a temperature range of 20-600 deg C. Structure of the material failure surface is studied from replicas by scanning and transmission electron microscopy. The data obtained are compared with concentration dependences of some physical properties of these alloys. Bending strength is shown to be minimum for the alloy with 40 mol % of zirconium carbide. It is stated that within the temperature range under study the carbide alloys undergo macroscopic brittle failure. The materials are characterized by a mixed type of failure with transcrystalline failure somewhat prevailing.

Mode of carbide TiC-ZrC alloy fracture at various temperatures

International Nuclear Information System (INIS)

Paderno, V.N.; Lesnaya, M.I.; Martynenko, A.N.; Chugunova, S.I.

1983-01-01

Bending strength is studied for mutual TiC-ZrC alloys within a temperature range of 20-600 deg C. Structure of the material failure surface is studied from replicas by scanning and transmission electron microscopy. The data obtained are compared with concentration dependences of some physical properties of these alloys. Bending strength is shown to be minimum for the alloy with 40 mol % of zirconium carbide. It is stated that within the temperature range under study the carbide alloys undergo macroscopic brittle failure. The materials are characterized by a mixed type of failure with transcrystalline failure somewhat prevailing

Evolution of zirconium-based precipitates during oxidation and irradiation of Zr alloys (impact on the oxidation kinetics of Zr alloys)

International Nuclear Information System (INIS)

Pecheur, Dominique

1993-01-01

As the oxidation of the zircaloy sheath is one of the factors which limit the lifetime of nuclear fuel rods, this research thesis aims at a better knowledge of the involved oxidation mechanisms and to improve the oxidation resistance in order to increase rod lifetime. Oxidation test performed in autoclave to study zirconium alloy oxidation without irradiation showed that oxidation kinetics is significantly higher under irradiation. This difference is attributed to a different evolution of the sheath material under irradiation. Thus, this research focused on the role of precipitates in the oxidation process of zirconium alloys, and on the impact of their amorphization on this oxidation. After a detailed description of the context and of the various implemented experimental means, the author presents the results obtained on a reference material on the one hand, and on a material irradiated by ions or neutrons on the other hand. More particularly, the author studied in these both cases the introduction of precipitates in the oxide layer by transmission electronic microscopy, and oxidation kinetics obtained in autoclave on these two types of material. He reports the analysis of the introduction of precipitates in the oxide layer formed on the reference material. He proposes interpretations for the evolutions of structure and of chemical compositions of precipitates in the oxide layer. These observations are then correlated with oxidation kinetics in these alloys. Finally, the author discusses results of oxidation tests obtained on materials irradiated by ions and by neutrons [fr

Fracture of nickel-titanium superelastic alloy in sodium hypochlorite solution

International Nuclear Information System (INIS)

Yokoyama, Ken'ichi; Kaneko, Kazuyuki; Yabuta, Eiji; Asaoka, Kenzo; Sakai, Jun'ichi

2004-01-01

Fracture of the Ni-Ti superelastic alloy for endodontic instruments such as files was investigated with a sustained tensile-loading test in sodium hypochlorite (NaOCl) solution of various concentrations. It was found that the time to fracture was reduced when the applied stress exceeded the critical stress for martensite transformation. When the applied stress was higher than the critical stress, the 0.3 mm diameter wires of the Ni-Ti superelastic alloy sometimes fractured within 60 min. From the results of observations of the fracture surface using a scanning electron microscope, it was revealed that the fracture of the Ni-Ti superelastic alloy is significantly influenced by corrosion when the applied stress was higher than the critical stress for martensite transformation. The results of the present study suggest that one of the causes of the fracture of Ni-Ti files during clinical use is corrosion under the applied stress above the critical stress for martensite transformation in NaOCl solution

High-temperature thermodynamic activities of zirconium in platinum alloys determined by nitrogen-nitride equilibria

International Nuclear Information System (INIS)

Goodman, D.A.

1980-05-01

A high-temperature nitrogen-nitride equilibrium apparatus is constructed for the study of alloy thermodynamics to 2300 0 C. Zirconium-platinum alloys are studied by means of the reaction 9ZrN + 11Pt → Zr 9 Pt 11 + 9/2 N 2 . Carful attention is paid to the problems of diffusion-limited reaction and ternary phase formation. The results of this study are and a/sub Zr//sup 1985 0 C/ = 2.4 x 10 -4 in Zr 9 Pt 11 ΔG/sub f 1985 0 C/ 0 Zr 9 Pt 11 less than or equal to -16.6 kcal/g atom. These results are in full accord with the valence bond theory developed by Engel and Brewer; this confirms their prediction of an unusual interaction of these alloys

Thermal creep behavior of N36 zirconium alloy cladding tube

International Nuclear Information System (INIS)

Wang, P.; Zhao, W.; Dai, X.

2015-01-01

N36 is an alloy containing Zr, Sn, Nb and Fe that is developed by China as a superior cladding material to meet the performance of PWR fuel assembly at the maximum fuel rod burn-up. The creep characteristics of N36 zirconium alloy cladding tube were investigated at temperature from 593 K to 723 K with stress ranging from 20 MPa to 160 MPa. Transitions in creep mechanisms were noted, showing the distinct three rate-controlled creep mechanisms for the alloy at test conditions. In the region of low stresses with stress exponent n ∼ 1 and activation energy Q ∼ (104±4) kJ.mol -1 , Coble creep, based on diffusion of materials through grain boundaries, is the dominant rate-controlling mechanism, which contributes to the creep deformation. The formation of slip bands acts as an accommodation mechanism. In the region of middle stress with stress exponent n ∼ 3 and activation energy Q ∼ (195±7) kJ.mol -1 , micro-creep, caused by viscous gliding of dislocations due to the interaction of O atoms with dislocations, controls the deformation. In the high stress region with stress exponent n ∼ 5-6 and activation energy Q ∼ (210±10) kJ.mol -1 , two mechanisms of the climb of edge dislocations (EDC) and the motion of jogged screw dislocation (MJS) contribute to rate controlling process. In test conditions N36 alloy cladding tube behaves a type of creep similar to that noted in class-I (A) alloys

Oxidation behaviour of zirconium alloys and their precipitates – A mechanistic study

International Nuclear Information System (INIS)

Proff, C.; Abolhassani, S.; Lemaignan, C.

2013-01-01

The precipitate oxidation behaviour of binary zirconium alloys containing 1 wt.% Fe, Ni, Cr or 0.6 wt.% Nb was characterised in TEM on FIB prepared transverse sections of the oxide and reported in previous studies [1,2]. In the present study the following alloys: Zr1%Cu, Zr0.5%Cu0.5%Mo and pure Zr are analysed to add to the available information. In all cases, the observed precipitate oxidation behaviour in the oxide close to the metal-oxide interface could be described either with delayed oxidation with respect to the matrix or simultaneous oxidation as the surrounding zirconium matrix. Attempt was made to explain these observations, with different parameters such as precipitate size and structure, composition and thermodynamic properties. It was concluded that the thermodynamics with the new approach presented could explain most precisely their behaviour, considering the precipitate stoichiometry and the free energy of oxidation of the constituting elements. The surface topography of the oxidised materials, as well as the microstructure of the oxide presenting microcracks have been examined. A systematic presence of microcracks above the precipitates exhibiting delayed oxidation has been found; the height of these crack calculated using the Pilling–Bedworth ratios of different phases present, can explain their origin. The protrusions at the surface in the case of materials containing large precipitates can be unambiguously correlated to the presence of these latter, and the height can be correlated to the Pilling–Bedworth ratios of the phases present as well as the diffusion of the alloying elements to the surface and their subsequent oxidation. This latter behaviour was much more considerable in the case of Fe and Cu with Fe showing systematically diffusion to the outer surface.

Problems of zirconium metal production in Czechoslovakia

International Nuclear Information System (INIS)

Vareka, J.; Vaclavik, E.

1975-01-01

The problems are summed up of the production and quality control of zirconium sponge. A survey is given of industrial applications of zirconium in form of pure metal or alloys in nuclear power production, ferrous and non-ferrous metallurgy, chemical engineering and electrical engineering. A survey is also presented of the manufacture of zirconium metal in advanced capitalist countries. (J.B.)

The degradation of zirconium alloys in nuclear reactors - a review

International Nuclear Information System (INIS)

Lim, D.; Graham, N.A.

1986-01-01

This report presents the findings of a survey of available non-Canadian literature on the oxidation and hydriding of zirconium alloys. Much of the literature was found to address the Zircaloys, particularly when used as fuel cladding subjected to a radioactive and oxidizing environment. Hydriding of Zircaloys is mainly attributed to oxidation. The survey revealed that Zr-Nb alloys have been included in some investigations; however, data on the long-term degradation of Zr-2.5 wt% Nb, in particular, were scarce. The reviewed literature did not lead to conclusions regarding the potential for accelerated hydriding due to corrosion at crevices and/or second-phase particles, nor did it lead to conclusions as to the potential for a 'breakaway' in oxidation and hydrogen acquisition in long service life of Zr-Nb alloys. Specific information on service experience in U.S.S.R. power reactors could not be obtained; however, most of the information surveyed leads to the conclusion that fuel channels having Zr-2.5 wt% Nb pressure tubes should perform satisfactorily with respect to degradation from corrosion and hydriding provided they are installed correctly and are not operated under conditions that are far removed from those anticipated in design. 91 refs

Fracture of niobium-base silicide coated alloy

International Nuclear Information System (INIS)

Davydova, A.D.; Zotov, Yu.P.; Ivashchenko, O.V.; Kushnareva, N.P.; Yarosh, I.P.

1990-01-01

Mechanical properties and character of fracture of Nb-W-Mo-Zr-C alloy composition with complex by composition and structure silicide coating under different states of stage-by-stage coating are studied. Structural features, character of fracture from ductile to quasibrittle transcrystalline one and, respectively, the composition plasticity level are defined by interrelation of fracture processes in coating, matrix plastic flow and possibility and way of stress relaxation on their boundary

Determination of hydrogen in uranium-niobium-zirconium alloy by inert-gas fusion

International Nuclear Information System (INIS)

Carden, W.F.

1979-12-01

An improved method has been developed using inert-gas fusion for determining the hydrogen content in uranium-niobium-zirconium (U-7.5Nb-2.5Zr) alloy. The method is applicable to concentrations of hydrogen ranging from 1 to 250 micrograms per gram and may be adjusted for analysis of greater hydrogen concentrations. Hydrogen is determined using a hydrogen determinator. The limit of error for a single determination at the 95%-confidence level (at the 3.7-μg/g-hydrogen level) is +-1.4 micrograms per gram hydrogen

X-ray study of texture in zirconium alloy tubes and in graphite

International Nuclear Information System (INIS)

Skvortsov, V.V.; Alekseev, S.I.

1987-01-01

X-ray study of texture in zirconium alloy tubes and in graphite has been developed. The method is based on constructing coordinate grid of stereographic projection determining quantity and coordinates of points where measurements should be performed depending on a specimen slope pitch. Complete stereographic projection obtained so is a base both for constructing pole figures showing distribution normales of plane system being studied and for calculating texture coefficients determining property anisotropy in materials under investigation. This method can be applied to study texture in items of any materials independent of the item shape

Effect of zirconium addition on the recrystallization behaviour of a ...

Indian Academy of Sciences (India)

In the present work, zirconium was added to a commercial Al–Cu–Mg alloy and by heat treatment Al3Zr particles were precipitated and after forging, the grain size was an order of magnitude lower than the alloy without zirconium. Transmission electron microscopy was employed to characterize the second phase particles, ...

Numerical assessment of bone remodeling around conventionally and early loaded titanium and titanium-zirconium alloy dental implants.

Science.gov (United States)

Akça, Kıvanç; Eser, Atılım; Çavuşoğlu, Yeliz; Sağırkaya, Elçin; Çehreli, Murat Cavit

2015-05-01

The aim of this study was to investigate conventionally and early loaded titanium and titanium-zirconium alloy implants by three-dimensional finite element stress analysis. Three-dimensional model of a dental implant was created and a thread area was established as a region of interest in trabecular bone to study a localized part of the global model with a refined mesh. The peri-implant tissues around conventionally loaded (model 1) and early loaded (model 2) implants were implemented and were used to explore principal stresses, displacement values, and equivalent strains in the peri-implant region of titanium and titanium-zirconium implants under static load of 300 N with or without 30° inclination applied on top of the abutment surface. Under axial loading, principal stresses in both models were comparable for both implants and models. Under oblique loading, principal stresses around titanium-zirconium implants were slightly higher in both models. Comparable stress magnitudes were observed in both models. The displacement values and equivalent strain amplitudes around both implants and models were similar. Peri-implant bone around titanium and titanium-zirconium implants experiences similar stress magnitudes coupled with intraosseous implant displacement values under conventional loading and early loading simulations. Titanium-zirconium implants have biomechanical outcome comparable to conventional titanium implants under conventional loading and early loading.

Characterisation of hydrides in a zirconium alloy, by EBSD

International Nuclear Information System (INIS)

Ubhi, H.S.; Larsen, K.

2012-01-01

Zirconium alloys are used in nuclear reactors owing to their low capture cross-section for thermal neutrons and good mechanical and corrosion properties. However, they do suffer from delayed hydrogen cracking (DHC) due to formation of hydride particles. This study shows how the electron back-scatter diffraction (EBSD) technique can be used to characterise hydrides and their orientation relationship with the matrix. Hydrided EB weld specimens were prepared by electro-polishing, characterised using Oxford instruments AZtecHKL EBSD apparatus and software attached to a FEG SEM. Hydrides were found to exist as fine intra granular plates and having the Blackburn orientation relationship, i.e. (0002)Zr//(111)hydride and (1120)Zr//(1-10)hydride. The hydrides were also found to contain sigma 3 boundaries as well as local misorientations. (author)

Process for etching zirconium metallic objects

International Nuclear Information System (INIS)

Panson, A.J.

1988-01-01

In a process for etching of zirconium metallic articles formed from zirconium or a zirconium alloy, wherein the zirconium metallic article is contacted with an aqueous hydrofluoric acid-nitric acid etching bath having an initial ratio of hydrofluoric acid to nitric acid and an initial concentration of hydrofluoric and nitric acids, the improvement, is described comprising: after etching of zirconium metallic articles in the bath for a period of time such that the etching rate has diminished from an initial rate to a lesser rate, adding hydrofluoric acid and nitric acid to the exhausted bath to adjust the concentration and ratio of hydrofluoric acid to nitric acid therein to a value substantially that of the initial concentration and ratio and thereby regenerate the etching solution without removal of dissolved zirconium therefrom; and etching further zirconium metallic articles in the regenerated etching bath

Quantitative analysis of nickel in zirconium and zircaloy; Dosage du nickel dans le zirconium et dans le zircaloy

Energy Technology Data Exchange (ETDEWEB)

Rastoix, M [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

1957-07-01

A rapid spectrophotometric has been developed for determination of 10 to 1000 ppm of Ni in zirconium and zircaloy using dimethylglyoxime. Iron, copper, tin and chromium, do not interfere at the concentration usually present in zirconium and its alloys. (author) [French] On determine colorimetriquenent 10 a 1000 ppm de Ni dans le zirconium et le zircaloy par photo colorimetrie a 440 m{mu} de la dimethylglyoxime nickelique. Le dosage est rapide. Le fer, le cuivre, l'etain, le chrome ne genent pas aux concentrations habituellement rencontrees dans le zirconium et ses alliages. (auteur)

Ductile fracture surface morphology of amorphous metallic alloys

NARCIS (Netherlands)

Miskuf, J; Csach, K; Ocelik, [No Value; Bengus, VZ; Tabachnikova, ED; Duhaj, P; Ocelik, Vaclav

1999-01-01

Fracture surfaces of ductile failure of two types bulk amorphous metallic alloys were studied using quantitative and qualitative fractographic analysis. The observed fractographic behaviour of ductile failure in comparison with the ductile failure of amorphous alloy ribbons shows signs of the same

Dependency of Delayed Hydride Crack Velocity on the Direction of an Approach to Test Temperatures in Zirconium Alloys

International Nuclear Information System (INIS)

Kim, Young Suk; Kim, Kang Soo; Im, Kyung Soo; Ahn, Sang Bok; Cheong, Yong Moo

2005-01-01

Recently, Kim proposed a new DHC model where a driving force for the DHC is a supersaturated hydrogen concentration as a result of a hysteresis of the terminal solid solubility (TSS) of hydrogen in zirconium alloys upon a heating and a cooling. This model was demonstrated to be valid through a model experiment where the prior plastic deformation facilitated nucleation of the reoriented hydrides, thus reducing the supersaturated hydrogen concentration at the plastic zone ahead of the crack tip and causing hydrogen to move to the crack tip from the bulk region. Thus, an approach to the test temperature by a cooling is required to create a supersaturation of hydrogen, which is a driving force for the DHC of zirconium alloys. However, despite the absence of the supersaturation of hydrogen due to an approach to the test temperature by a heating, DHC is observed to occur in zirconium alloys at the test temperatures below 180 .deg. C. As to this DHC phenomenon, Kim proposed that stress-induced transformation from γ-hydrides to δ-hydrides is likely to be a cause of this, based on Root's observation that the γ-hydride is a stable phase at temperatures lower than 180 .deg. C. In other words, the hydrides formed at the crack tip would be δ-hydrides due to the stressinduced transformation while the bulk region still maintains the initial hydride phase or γ-hydrides. It should be noted that Ambler has also assumed the crack tip hydrides to be δ-hydrides. When the δ-hydrides or ZrH1.66 are precipitated at the crack tip due to the transformation of the γ-hydrides or ZrH, the crack tip will have a decreased concentration of dissolved hydrogen in zirconium, considering the atomic ratio of hydrogen and zirconium in the γ- and δ-hydrides. In contrast, due to no stress-induced transformation of hydrides, the bulk region maintains the initial concentration of dissolved hydrogen. Hence, there develops a difference in the hydrogen concentration or .C between the bulk and the

Dependency of Delayed Hydride Crack Velocity on the Direction of an Approach to Test Temperatures in Zirconium Alloys

Energy Technology Data Exchange (ETDEWEB)

Kim, Young Suk; Kim, Kang Soo; Im, Kyung Soo; Ahn, Sang Bok; Cheong, Yong Moo [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

2005-07-01

Recently, Kim proposed a new DHC model where a driving force for the DHC is a supersaturated hydrogen concentration as a result of a hysteresis of the terminal solid solubility (TSS) of hydrogen in zirconium alloys upon a heating and a cooling. This model was demonstrated to be valid through a model experiment where the prior plastic deformation facilitated nucleation of the reoriented hydrides, thus reducing the supersaturated hydrogen concentration at the plastic zone ahead of the crack tip and causing hydrogen to move to the crack tip from the bulk region. Thus, an approach to the test temperature by a cooling is required to create a supersaturation of hydrogen, which is a driving force for the DHC of zirconium alloys. However, despite the absence of the supersaturation of hydrogen due to an approach to the test temperature by a heating, DHC is observed to occur in zirconium alloys at the test temperatures below 180 .deg. C. As to this DHC phenomenon, Kim proposed that stress-induced transformation from {gamma}-hydrides to {delta}-hydrides is likely to be a cause of this, based on Root's observation that the {gamma}-hydride is a stable phase at temperatures lower than 180 .deg. C. In other words, the hydrides formed at the crack tip would be {delta}-hydrides due to the stressinduced transformation while the bulk region still maintains the initial hydride phase or {gamma}-hydrides. It should be noted that Ambler has also assumed the crack tip hydrides to be {delta}-hydrides. When the {delta}-hydrides or ZrH1.66 are precipitated at the crack tip due to the transformation of the {gamma}-hydrides or ZrH, the crack tip will have a decreased concentration of dissolved hydrogen in zirconium, considering the atomic ratio of hydrogen and zirconium in the {gamma}- and {delta}-hydrides. In contrast, due to no stress-induced transformation of hydrides, the bulk region maintains the initial concentration of dissolved hydrogen. Hence, there develops a difference in the

The behaviour of zirconium alloys in Santowax OM organic coolant at high temperatures

International Nuclear Information System (INIS)

Sawatzky, A.

1964-10-01

Zirconium alloys have been exposed to Santowax OM at temperatures of 320 to 400 o C for times as long as 5000 hours. Short-term experiments (less than 2 weeks) were done in stainless-steel bombs and small out-of-pile loops. The X-7 organic loop in the NRX reactor was used to study long-term oxidation and hydriding both in-flux and out-of-flux. The results obtained lead to several tentative conclusions: Aluminum cladding serves as an effective hydrogen barrier; Considerable protection against hydriding is given by zirconium oxide, provided impurities in the organic are carefully controlled; Hydriding is greatly enhanced by the presence of chlorine in the coolant; and, Hydriding is somewhat enhanced by neutron irradiation. Of considerable significance is the fact that a Zircaloy-4 in-reactor test section of the X-7 loop was exposed to Santowax OM at 320 to 400 o C for more than 5000 hours without excessive hydriding. (author)

Mechanical resistance of zirconium implant abutments: A review of the literature

Science.gov (United States)

Vaquero-Aguilar, Cristina; Torres-Lagares, Daniel; Jiménez-Melendo, Manuel; Gutiérrez-Pérez, José L.

2012-01-01

The increase of aesthetic demands, together with the successful outcome of current implants, has renewed interest in the search for new materials with enough mechanical properties and better aesthetic qualities than the materials customarily used in implanto-prosthetic rehabilitation. Among these materials, zirconium has been used in different types of implants, including prosthetic abutments. The aim of the present review is to analyse current scientific evidence supporting the use of this material for the above mentioned purposes. We carried out the review of the literature published in the last ten years (2000 through 2010) of in vitro trials of dynamic and static loading of zirconium abutments found in the databases of Medline and Cochrane using the key words zirconium abutment, fracture resistance, fracture strength, cyclic loading. Although we have found a wide variability of values among the different studies, abutments show favourable clinical behaviour for the rehabilitation of single implants in the anterior area. Such variability may be explained by the difficulty to simulate daily mastication under in vitro conditions. The clinical evidence, as found in our study, does not recommend the use of implanto-prosthetic zirconium abutments in the molar area. Key words: Zirconium abutment, zirconium implant abutment, zirconia abutment, fracture resistance, fracture strength, cyclic loading. PMID:22143702

SCC evaluation of candidate container alloys by DCB method

International Nuclear Information System (INIS)

Roy, A.K.; Freeman, D.C.; Lum, B.Y.; Spragge, M.K.

1999-01-01

The authors use a solid mechanics approach to investigate hydride formation and cracking in zirconium-niobium alloys used in the pressure tubes of CANDU nuclear reactors. In this approach, the forming hydride is assumed to be purely elastic and its volume dilation is accommodated by elasto-plastic deformation of the surrounding matrix material. The energetics of the hydride formation is revisited and the terminal solid solubility of hydrogen in solution is defined on the basis of the total elasto-plastic work done on the system by the forming hydride and the external loads. Hydrogen diffusion and probabilistic hydride formation coupled with the material deformation are modeled at a blunting crack tip under plane strain loading. A full transient finite element analysis allows for numerical monitoring of the development and expansion of the hydride zone as the externally applied loads increase. Using a Griffith fracture criterion for fracture limitiation, the reduced fracture resistance of the alloy can be predicted and the factors affecting fracture toughness quantified

Fatigue and fracture behavior of low alloy ferritic forged steels

International Nuclear Information System (INIS)

Chaudhry, V.; Sharma, A.K.; Muktibodh, U.C.; Borwankar, Neeraj; Singh, D.K.; Srinivasan, K.N.; Kulkarni, R.G.

2016-01-01

Low alloy ferritic steels are widely used in nuclear industry for the construction of pressure vessels. Pressure vessel forged low alloy steels 20MnMoNi55 (modified) have been developed indigenously. Experiments have been carried out to study the Low Cycle Fatigue (LCF) and fracture behavior of these forged steels. Fully reversed strain controlled LCF testing at room temperature and at 350 °C has been carried out at a constant strain rate, and for different axial strain amplitude levels. LCF material behavior has been studied from cyclic stress-strain responses and the strain-life relationships. Fracture behavior of the steel has been studied based on tests carried out for crack growth rate and fracture toughness (J-R curve). Further, responses of fatigue crack growth rate tests have been compared with the rate evaluated from fatigue precracking carried out for fracture toughness (J-R) tests. Fractography of the samples have been carried out to reveal dominant damage mechanisms in crack propagation and fracture. The fatigue and fracture properties of indigenously developed low alloy steel 20MnMoNi55 (modified) steels are comparable with similar class of steels. (author)

DISSOLUTION OF ZIRCONIUM AND ALLOYS THEREFOR

Science.gov (United States)

Swanson, J.L.

1961-07-11

The dissolution of zirconium cladding in a water solution of ammonium fluoride and ammonium nitrate is described. The method finds particular utility in processing spent fuel elements for nuclear reactors. The zirconium cladding is first dissolved in a water solution of ammonium fluoride and ammonium nitrate; insoluble uranium and plutonium fiuorides formed by attack of the solvent on the fuel materiai of the fuel element are then separated from the solution, and the fuel materiai is dissolved in another solution.

Microhardness and microplasticity of zirconium nitride

International Nuclear Information System (INIS)

Neshpor, V.S.; Eron'yan, M.A.; Petrov, A.N.; Kravchik, A.E.

1978-01-01

To experimentally check the concentration dependence of microhardness of 4 group nitrides, microhardness of zirconium nitride compact samples was measured. The samples were obtained either by bulk saturation of zirconium iodide plates or by chemical precipitation from gas. As nitrogen content decreased within the limits of homogeneity of zirconium nitride samples where the concentration of admixed oxygen was low, the microhardness grew from 1500+-100 kg/mm 2 for ZrNsub(1.0) to 27000+-100 kg/mm 2 for ZrNsub(0.78). Microplasticity of zirconium nitride (resistance to fracture) decreased, as the concentration of nitrogen vacancies was growing

Quantitative analysis of nickel in zirconium and zircaloy

International Nuclear Information System (INIS)

Rastoix, M.

1957-01-01

A rapid spectrophotometric has been developed for determination of 10 to 1000 ppm of Ni in zirconium and zircaloy using dimethylglyoxime. Iron, copper, tin and chromium, do not interfere at the concentration usually present in zirconium and its alloys. (author) [fr

Recycling melting process of the zirconium alloy chips

Energy Technology Data Exchange (ETDEWEB)

Reis, Luis A.M. dos; Mucsi, Cristiano S.; Tavares, Luiz A.P.; Alencar, Maicon C.; Gomes, Maurilio P.; Barbosa, Luzinete P.; Rossi, Jesualdo L., E-mail: luisreis.09@gmail.com, E-mail: csmucsi@gmail.com [Instituto de Pesquisas Energéticas e Nucleares (IPEN/CNEN-SP), São Paulo, SP (Brazil)

2017-07-01

Pressurized water reactors (PWR) commonly use {sup 235}U enriched uranium dioxide pellets as a nuclear fuel, these are assembled and stacked in zirconium alloy tubes and end caps (M5, Zirlo, Zircaloy). During the machining of these components large amounts of chips are generated which are contaminated with cutting fluid. Its storage presents safety and environmental risks due to its pyrophoric and reactive nature. Recycling industry shown interest in its recycling due to its strategic importance. This paper presents a study on the recycling process and the results aiming the efficiency in the cleaning process; the quality control; the obtaining of the pressed electrodes and finally the melting in a Vacuum Arc Remelting furnace (VAR). The recycling process begins with magnetic separation of possible ferrous alloys chips contaminant, the washing of the cutting fluid that is soluble in water, washing with an industrial degreaser, followed by a rinse with continuous flow of water under high pressure and drying with hot air. The first evaluation of the process was done by an Energy Dispersive X-rays Fluorescence Spectrometry (EDXRFS) showed the presence of 10 wt. % to 17 wt. % of impurities due the mixing with stainless steel machining chips. The chips were then pressed in a custom-made matrix of square section (40 x 40 mm - 500 mm in length), resulting in electrodes with 20% of apparent density of the original alloy. The electrode was then melted in a laboratory scale VAR furnace at the CCTM-IPEN, producing a massive ingot with 0.8 kg. It was observed that the samples obtained from Indústrias Nucleares do Brasil (INB) are supposed to be secondary scrap and it is suggested careful separation in the generation of this material. The melting of the chips is possible and feasible in a VAR furnace which reduces the storage volume by up to 40 times of this material, however, it is necessary to correct the composition of the alloy for the melting of these ingots. (author)

Recycling melting process of the zirconium alloy chips

International Nuclear Information System (INIS)

Reis, Luis A.M. dos; Mucsi, Cristiano S.; Tavares, Luiz A.P.; Alencar, Maicon C.; Gomes, Maurilio P.; Barbosa, Luzinete P.; Rossi, Jesualdo L.

2017-01-01

Pressurized water reactors (PWR) commonly use 235 U enriched uranium dioxide pellets as a nuclear fuel, these are assembled and stacked in zirconium alloy tubes and end caps (M5, Zirlo, Zircaloy). During the machining of these components large amounts of chips are generated which are contaminated with cutting fluid. Its storage presents safety and environmental risks due to its pyrophoric and reactive nature. Recycling industry shown interest in its recycling due to its strategic importance. This paper presents a study on the recycling process and the results aiming the efficiency in the cleaning process; the quality control; the obtaining of the pressed electrodes and finally the melting in a Vacuum Arc Remelting furnace (VAR). The recycling process begins with magnetic separation of possible ferrous alloys chips contaminant, the washing of the cutting fluid that is soluble in water, washing with an industrial degreaser, followed by a rinse with continuous flow of water under high pressure and drying with hot air. The first evaluation of the process was done by an Energy Dispersive X-rays Fluorescence Spectrometry (EDXRFS) showed the presence of 10 wt. % to 17 wt. % of impurities due the mixing with stainless steel machining chips. The chips were then pressed in a custom-made matrix of square section (40 x 40 mm - 500 mm in length), resulting in electrodes with 20% of apparent density of the original alloy. The electrode was then melted in a laboratory scale VAR furnace at the CCTM-IPEN, producing a massive ingot with 0.8 kg. It was observed that the samples obtained from Indústrias Nucleares do Brasil (INB) are supposed to be secondary scrap and it is suggested careful separation in the generation of this material. The melting of the chips is possible and feasible in a VAR furnace which reduces the storage volume by up to 40 times of this material, however, it is necessary to correct the composition of the alloy for the melting of these ingots. (author)

Corrosion of zirconium alloys in nuclear power plants

International Nuclear Information System (INIS)

1993-01-01

To improve our understanding of corrosion mechanisms under irradiation of zirconium alloys, to collect information systematically and to identify areas where further experimentation is needed, in 1989 the IAEA initiated a special project with the participation of expert from Canada, France, Japan, USA and the former USSR. This technical document is the result of two years of joint investigations. In view of the rapidly evolving mechanistic understanding of the phenomena in this field, the document presents a series of snapshots of current ideas in specific areas of study that are relevant to the whole problem. Any attempt to present an agreed upon micromechanistic hypothesis that explains the overall phenomena must await further detailed investigations. Throughout the text, the authors have endeavored to indicate critical gaps in our basic knowledge. It is hoped that this will stimulate experimental studies in just those areas where further data are most urgently required. Refs, figs and tabs

Unirradiated UO2 in irradiated zirconium alloy sheathing

International Nuclear Information System (INIS)

MacDonald, R.D.; Hardy, D.G.; Hunt, C.E.L.; Scoberg, J.A.

1979-07-01

Zircaloy-clad UO 2 fuel elements have defected in power reactors when element power outputs were raised significantly after a long irradiation at low power. We have irradiated fuel elements fabricated from fresh UO 2 pellets and zirconium alloy sheaths previously irradiated without fuel. This gave a fuel element with radiation-damaged low-ductility sheathing but with no fission products in the fuel. The elements were power boosted in-reactor to linear power outputs up to 84 kW/m for two five-day periods. No elements defected despite sheath strains of 0.82 percent at circumferential ridge postions. Half of these elements were subsequently soaked at low power to build up the fission product inventory in the fuel and then power boosted to 63 kW/m for a third time. Two elements defected on this final boost. We conclude that these defects were caused by fission product induced stress-corrosion cracking and that this mechanism plays an importent role in power reactor fuel defects. (auth)

A study into the impact of interface roughness development on mechanical degradation of oxides formed on zirconium alloys

International Nuclear Information System (INIS)

Platt, P.; Wedge, S.; Frankel, P.; Gass, M.; Howells, R.; Preuss, M.

2015-01-01

As a cladding material used to encapsulate nuclear fuel pellets, zirconium alloys are the primary barrier separating the fuel and a pressurised steam or lithiated water environment. Degradation mechanisms such as oxidation can be the limiting factor in the life-time of the fuel assembly. Key to controlling oxidation, and therefore allowing increased burn-up of fuel, is the development of a mechanistic understanding of the corrosion process. In an autoclave, the oxidation kinetics for zirconium alloys are typically cyclical, with periods of accelerated kinetics being observed in steps of ∼2 μm oxide growth. These periods of accelerated oxidation are immediately preceded by the development of a layer of lateral cracks near the metal-oxide interface, which may be associated with the development of interface roughness. The present work uses scanning electron microscopy to carry out a statistical analysis of changes in the metal-oxide interface roughness between three different alloys at different stages of autoclave oxidation. The first two alloys are Zircaloy-4 and ZIRLO ™ for which analysis is carried out at stages before, during and after first transition. The third alloy is an experimental low tin alloy, which under the same oxidation conditions and during the same time period does not appear to go through transition. Assessment of the metal-oxide interface roughness is primarily carried out based on the root mean square of the interface slope known as the R dq parameter. Results show clear trends with relation to transition points in the corrosion kinetics. Discussion is given to how this relates to the existing mechanistic understanding of the corrosion process, and the components required for possible future modelling approaches

Experimental study of the zirconium alloy oxidation under high pressure of steam and modelling of the mechanisms

International Nuclear Information System (INIS)

Dali, Yacoub

2007-01-01

The corrosion of the cladding materials used for the fuel rods is one of the limiting factor of their lifetime in light water reactors. In this field, the aim of the nuclear industry is today to increase the time and the number of cycles and to submit the claddings in zirconium alloys to higher corrosive conditions. In this way, new alloys devoted to replace the standard Zircaloy-4, for instance Nb containing alloys, have been recently developed and licensed and show better corrosion resistance. A better understanding of the corrosion mechanisms of the zirconium alloys is necessary to predict the corrosion behaviour of these materials. In this work, the oxidation rate of model alloys of two metallurgic families has been studied in steam in a pressure range between 100 milli-bars and 100 bars. The Zircaloy type alloys contain as alloying elements oxygen and/or tin and/or iron and chromium. For the Zr-Nb family, three niobium contents have been studied, respectively 0.2, 0.4 and 1 weight percent of niobium. Our objectives were to understand the variations of the reactivity between the low pressure and the high pressure range, in quantifying the dependency of the corrosion rate with the steam pressure and the alloying element concentrations. The segregation process of the niobium at the surface has also been studied on the Zr-Nb alloys. During this work, a magnetic suspension thermo-balance has been developed and used to follow in-situ the corrosion rate at high pressure of water vapour. The oxide layers have been characterized by many techniques, macro and micro-photo-electrochemistry, XRD, FEG-SEM, XPS, HR-TEM and SIMS. For the Zircaloy type alloys, we have confirmed the major role of the intermetallic precipitates Zr(Fe,Cr) 2 on the corrosion resistance. Unlike the standard Zircaloy-4, for which the oxidation rate does not depend on the pressure of the water vapour and is thus limited by the vacancy diffusion in the oxide layer, we have shown that the rate of the

An X-ray absorption near-edge structure (XANES) study of the Sn L_3 edge in zirconium alloy oxide films formed during autoclave corrosion

International Nuclear Information System (INIS)

Hulme, Helen; Baxter, Felicity; Babu, R. Prasath; Denecke, Melissa A.; Gass, Mhairi; Steuwer, Axel; Norén, Katarina; Carlson, Stefan; Preuss, Michael

2016-01-01

Highlights: • Characterisation of tin speciation in zirconium alloy metal and oxide films using Sn L_3-XANES. • Chemical environment of tin in Zircaloy-4 and ZIRLO™ oxide films shown to be similar. • Tin in the oxide films is present in both the di- and tetravalent states and oxidises progressively with oxide-layer growth. - Abstract: Application of Sn L_3-XANES to study the oxidation state of alloying additions of tin (1–1.2 wt%) in <2 μm oxide layers formed on nuclear grade zirconium alloy has been demonstrated. Data obtained for metallic and corroded ZIRLO™ (1 wt% Sn) and Zircaloy-4 (1.2 wt% Sn) indicate tin has a similar chemical speciation in both metal alloys but this differs in the oxidised surface layers. By recording XANES at various incident angles to vary the photon penetration depth and amount of the oxide layer probed in the measurement, the authors found evidence that the oxidation of tin progresses with increasing oxide thickness.

A new model for prediction of dispersoid precipitation in aluminium alloys containing zirconium and scandium

International Nuclear Information System (INIS)

Robson, J.D.

2004-01-01

A model has been developed to predict precipitation of ternary Al 3 (Sc, Zr) dispersoids in aluminium alloys containing zirconium and scandium. The model is based on the classical numerical method of Kampmann and Wagner, extended to predict precipitation of a ternary phase. The model has been applied to the precipitation of dispersoids in scandium containing AA7050. The dispersoid precipitation kinetics and number density are predicted to be sensitive to the scandium concentration, whilst the dispersoid radius is not. The dispersoids are predicted to enrich in zirconium during precipitation. Coarsening has been investigated in detail and it has been predicted that a steady-state size distribution is only reached once coarsening is well advanced. The addition of scandium is predicted to eliminate the dispersoid free zones observed in scandium free 7050, greatly increasing recrystallization resistance

Influence of Aging Conditions on Fatigue Fracture Behaviour of 6063 Aluminum Alloy

Directory of Open Access Journals (Sweden)

Rafiq Ahmed Siddiqui

2001-12-01

Full Text Available Aluminum - Magnesium - Silicon (Al-Mg-Si 6063 alloy was heat-treated using under aged, peak aged and overage temperatures. The numbers of cycles required to cause the fatigue fracture, at constant stress, was considered as criteria for the fatigue resistance. Moreover, the fractured surface of the alloy at different aging conditions was evaluated by optical microscopy and the Scanning Electron Microscopy (SEM. The SEM micrographs confirmed the cleavage surfaces with well-defined fatigue striations. It has been observed that the various aging time and temperature of the 6063 Al-alloy, produces different modes of fractures. The most suitable age hardening time and temperature was found to be between 4 to 5 hours and to occur at 460 K. The increase in fatigue fracture property of the alloy due to aging could be attributed to a vacancy assisted diffusion mechanism or due to pinning of dislocations movement by the precipitates produced during aging. However, the decrease in the fatigue resistance, for the over aged alloys, might be due to the coalescence of precipitates into larger grains.

Research into zirconium alloys resistant to carbon dioxide under pressure at temperatures of up to 600 deg C (1963)

International Nuclear Information System (INIS)

Baque, P.; Dominget, R.; Bossard, J.

1963-01-01

Zirconium is a metal having a relatively low neutron capture cross-section and a high melting point; it is thus possible to consider its use in particular as a canning material for fuel elements in CO 2 -cooled nuclear reactors. A preliminary study of several types of zirconium showed that the metal is already strongly oxidised in this gas at 500 deg C. The 'breakaway' phenomenon is generalised; the oxidation rate is then linear and depends on the carbon dioxide pressure. An attempt was therefore made to find binary and tertiary alloys in order to improve the metal behaviour. Several interesting compositions were found: 1, 1.6 and 2.5 per cent of copper, 2 per cent of vanadium, and 0.05 and 0.5 per cent of calcium. Tertiary copper-molybdenum and copper-phosphorus alloys are also less liable to oxidation and in particular do not exhibit the 'breakaway' phenomenon even after a prolonged treatment at 600 deg C. (authors) [fr

Polarographic determination of the titanium and niobium content of zirconium alloys

International Nuclear Information System (INIS)

Levin, R; Gabra, J.

1978-03-01

A method is described for the polarographic determination of titanium and niobium in zirconium alloys in the concentration range of 0.1% to 4% of each of the determined metals. To assure the complete dissolution of the sample a mixture of nitric acid and hydrofluoric acid is used. After evaporating these acids in the presence of sulphuric acid, the contents are determined polarographically with a supporting electrolyte solution of 0.1M EDTA, 0.33M potassium sulfate and 0.4M sodium acetate, buffered to pH 4 with acetic acid. The half-wave potential (Esub(1/2)) of titanium is -0.35V and that of niobium is -0.67 V. (author)

Internal hydrogen embrittlement of gamma-stabilized uranium alloys

International Nuclear Information System (INIS)

Powell, G.L.; Koger, J.W.; Bennett, R.K.; Williamson, A.L.; Hemperly, V.C.

1976-01-01

Relationships between the tensile ductility and fracture characteristics of as-quenched, gamma-stabilized uranium alloys (uranium--10 wt percent molybdenum, uranium--8.5 wt percent niobium, uranium--10 wt percent niobium, and uranium--7.5 wt percent niobium--2.5 wt percent zirconium), the hydrogen content of the tensile specimens, and the hydrogen gas pressure during the annealing at 850 0 C of the tensile test blanks prior to quenching were established. For these alloys, the tensile ductility decreases only slightly with increasing hydrogen content up to a critical hydrogen concentration above which the tensile ductility drops to nearly zero. The only alloy not displaying this sharp drop in tensile ductility was U--7.5 Nb--2.5 Zr, probably because sufficiently high hydrogen contents could not be achieved under our experimental arrangements. The critical hydrogen content for ductility loss increased with increasing hydrogen solubility in the alloy. Fracture surfaces produced by internal hydrogen embrittlement do not resemble those produced by stress corrosion cracking (SCC) in aqueous environments containing chloride ions. 8 figs

Numerical Simulations on the Laser Spot Welding of Zirconium Alloy Endplate for Nuclear Fuel Bundle Assembly

Science.gov (United States)

Satyanarayana, G.; Narayana, K. L.; Boggarapu, Nageswara Rao

2018-03-01

In the nuclear industry, a critical welding process is joining of an end plate to a fuel rod to form a fuel bundle. Literature on zirconium welding in such a critical operation is limited. A CFD model is developed and performed for the three-dimensional non-linear thermo-fluid analysis incorporating buoyancy and Marnangoni stress and specifying temperature dependent properties to predict weld geometry and temperature field in and around the melt pool of laser spot during welding of a zirconium alloy E110 endplate with a fuel rod. Using this method, it is possible to estimate the weld pool dimensions for the specified laser power and laser-on-time. The temperature profiles will estimate the HAZ and microstructure. The adequacy of generic nature of the model is validated with existing experimental data.

Study of Fatigue and Fracture Behavior of Cr-Based Alloys and Intermetallic Materials

Energy Technology Data Exchange (ETDEWEB)

He, YH

2001-01-31

The microhardness, and tensile and fracture-toughness properties of drop-cast and directionally-solidified Cr-9.25 at.% (atomic percent) Ta alloys have been investigated. Directional solidification was found to soften the alloy, which could be related to the development of equilibrium and aligned microstructures. It was observed that the tensile properties of the Cr-Ta alloys at room and elevated temperatures could be improved by obtaining aligned microstructures. The directionally-solidified alloy also showed increased fracture toughness at room temperature. This trend is mainly associated with crack deflection and the formation of shear ribs in the samples with aligned microstructures. The sample with better-aligned lamellar exhibits greater fracture toughness.

The technologies of zirconium production for nuclear fuel components in Ukraine

International Nuclear Information System (INIS)

Semenov, G.R.

2000-01-01

Perspectives of development zirconium alloys and WWER-1000 assemble components production in Ukraine are considered. Basic technological production processes of zirconium alloys in conditions of Ukrainian enterprises and modern requirements are analyzed. The critical processes on technical and economic criteria are defined. The main directions of activity and steps on technological processes improvement for production quality providing are offered. (author)

The Hydrogen Pickup Behavior for Zirconium-based Alloys in Various Out-of-pile Corrosion Test Conditions

Energy Technology Data Exchange (ETDEWEB)

Aomi, M.; Etoh, Y.; Ishimoto, S.; Une, K. [Nippon Nuclear Fuel Development, Co., Ltd., 2163 Narita-cho, Oarai-machi, Ibaraki-ken, 311-1313 (Japan); Ito, K. [Global Nuclear Fuel Japan Co., Ltd., 3-1 Uchikawa 2-chome, Yokosuka-shi, Kanagawa-ken, 239-0836 (Japan)

2009-06-15

An acceleration of hydrogen absorption in zirconium alloy claddings at high burnups is one of the most important issues limiting the fuel performance from the viewpoint of cladding integrity. In this context, advanced cladding materials with higher corrosion resistant and lower hydrogen absorption properties have been widely searched in various organizations. In this study, four kinds of zirconium-based alloys, whose in-pile data had been acquired [1,2] were subjected to comprehensive out-of-pile corrosion tests with various temperature and atmosphere conditions in order to investigate the correlation between in-pile and out-of-pile corrosion and hydrogen pick-up behavior, i.e. Zry-2, GNF-Ziron (Zry-2-based alloy with {approx}0.25 wt % of Fe), Hi-FeNi Zircaloy (Zry-2-based alloy with {approx}0.25 wt % of Fe and {approx}0.1 wt% Ni), and VB (Zr-based alloy containing Sn, Cr, and {approx}0.5 wt % of Fe). All the alloys were annealed in RXA condition. The out-of-pile corrosion tests were carried out in three different conditions of 400 deg. C steam, 475 deg. C supercritical water, and 290 deg. C LiOH aqueous solution. In addition to these alloys, several Zry-2-based alloys with various iron contents were tested in 290 deg. C LiOH aqueous solution. Among the four corrosion conditions, the 290 deg. C LiOH aqueous solution test well screened the hydrogen pick-up behavior of the alloys. The hydrogen absorption decreased with higher iron contents in the alloys in both the out-of-pile and in-pile conditions. Especially, the distinct suppression of hydrogen absorption was observed for VB with the highest iron content. The similar dependence of iron content on the hydrogen pick-up fraction was also obtained for the Zry-2-based alloys with different iron contents, which were corroded in the 290 deg. C LiOH aqueous solution condition. As for the corrosion behavior in the 290 deg. C LiOH aqueous solution condition, the weight gains of Zry-2, GNF-Ziron and VB followed the 1

On the initial corrosion mechanism of zirconium alloy: Interaction of oxygen and water with Zircaloy at room temperature and 450 C evaluated by x-ray absorption spectroscopy and photoelectron spectroscopy

International Nuclear Information System (INIS)

Doebler, U.; Knop, A.

1994-01-01

The initial stages of zirconium oxide formation on Zircaloy after water (H 2 O) and oxygen (O 2 ) exposures have been investigated in situ using photoelectron spectroscopy and X-ray-absorption spectroscopy. The reactivity of the zirconium alloy with O 2 at room temperature is about 1,000 times higher than for H 2 O. Up to 100 L (1 L = 1 Langmuir unit = 1 · 10 -6 mbar · s) H 2 O exposure, the reactivity of the zirconium alloy at 450 C is comparable to the room temperature reaction. At higher H 2 O exposure, a sharp increase in the reaction rate for the high-temperature oxidation is observed. From the energy position of the Zr 3d photo emission line and their oxygen-induced chemical shifts, one can really follow the formation of the oxide films. Two different substoichiometric oxides were found during reaction with water. Suboxide (1) is located at the zirconium/zirconium-oxide interface. Subsequently, a Suboxide (2) is concluded from the chemical shift of the zirconium photoelectrons. After an oxide thickness of 2 nm, the stoichiometric ZrO 2 phase is not yet developed

Experimental approach and micro-mechanical modeling of the mechanical behavior of irradiated zirconium alloys

International Nuclear Information System (INIS)

Onimus, F.

2003-12-01

Zirconium alloys cladding tubes containing nuclear fuel of the Pressurized Water Reactors constitute the first safety barrier against the dissemination of radioactive elements. Thus, it is essential to predict the mechanical behavior of the material in-reactor conditions. This study aims, on the one hand, to identify and characterize the mechanisms of the plastic deformation of irradiated zirconium alloys and, on the other hand, to propose a micro-mechanical modeling based on these mechanisms. The experimental analysis shows that, for the irradiated material, the plastic deformation occurs by dislocation channeling. For transverse tensile test and internal pressure test this channeling occurs in the basal planes. However, for axial tensile test, the study revealed that the plastic deformation also occurs by channeling but in the prismatic and pyramidal planes. In addition, the study of the macroscopic mechanical behavior, compared to the deformation mechanisms observed by TEM, suggested that the internal stress is higher in the case of irradiated material than in the case of non-irradiated material, because of the very heterogeneous character of the plastic deformation. This analysis led to a coherent interpretation of the mechanical behavior of irradiated materials, in terms of deformation mechanisms. The mechanical behavior of irradiated materials was finally modeled by applying homogenization methods for heterogeneous materials. This model is able to reproduce adequately the mechanical behavior of the irradiated material, in agreement with the TEM observations. (author)

Oxidation of zirconium-aluminum alloys

International Nuclear Information System (INIS)

Cox, B.

1967-10-01

Examination of the processes occurring during the oxidation of Zr-1% A1, Zr-3% A1, and Zr-1.5% A1-0.5% Mo alloys has shown that in steam rapid oxidation occurs predominantly around the Zr 3 A1 particles, which at low temperatures appear to be relatively unattacked. The unoxidised particles become incorporated in the oxide, and become fully oxidised as the film thickens. This rapid localised oxidation is preceded by a short period of uniform film growth, during which the oxide film thickness does not exceed ∼200A-o. Thus the high oxidation rates can probably be ascribed to aluminum in solution in the zirconium matrix, although its precise mode of operation has not been determined. Once the solubility limit of aluminum is exceeded, the size, distribution and number of intermetallic particles affects the oxidation rate merely by altering the distribution of regions of metal giving high oxidation rates. The controlling process during the early stages of oxidation is electron transport and not ionic transport. Thus, the aluminum in the oxide film is presumably increasing the ionic conductivity more than the electronic. The oxidation rates in atmospheric pressure steam are very high and their irregular temperature dependence suggests that the oxidation rate will be pressure dependent. This was confirmed, in part, by a comparison with oxidation in moist air. It was found that the rate of development of white oxide around intermetallic particles was considerably reduced by the decrease in the partial pressure of H 2 O; the incubation period was not much different, however. (author)

Modeling of Some Physical Properties of Zirconium Alloys for Nuclear Applications in Support of UFD Campaign

Energy Technology Data Exchange (ETDEWEB)

Michael V. Glazoff

2013-08-01

Zirconium-based alloys Zircaloy-2 and Zircaloy-4 are widely used in the nuclear industry as cladding materials for light water reactor (LWR) fuels. These materials display a very good combination of properties such as low neutron absorption, creep behavior, stress-corrosion cracking resistance, reduced hydrogen uptake, corrosion and/or oxidation, especially in the case of Zircaloy-4. However, over the last couple of years, in the post-Fukushima Daiichi world, energetic efforts have been undertaken to improve fuel clad oxidation resistance during off-normal temperature excursions. Efforts have also been made to improve upon the already achieved levels of mechanical behavior and reduce hydrogen uptake. In order to facilitate the development of such novel materials, it is very important to achieve not only engineering control, but also a scientific understanding of the underlying material degradation mechanisms, both in working conditions and in storage of used nuclear fuel. This report strives to contribute to these efforts by constructing the thermodynamic models of both alloys; constructing of the respective phase diagrams, and oxidation mechanisms. A special emphasis was placed upon the role of zirconium suboxides in hydrogen uptake reduction and the atomic mechanisms of oxidation. To that end, computational thermodynamics calculations were conducted concurrently with first-principles atomistic modeling.

Fracture toughness evaluation of select advanced replacement alloys for LWR core internals

Energy Technology Data Exchange (ETDEWEB)

Tan, Lizhen [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Chen, Xiang [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2017-08-01

Life extension of the existing nuclear reactors imposes irradiation of high fluences to structural materials, resulting in significant challenges to the traditional reactor materials such as type 304 and 316 stainless steels. Advanced alloys with superior radiation resistance will increase safety margins, design flexibility, and economics for not only the life extension of the existing fleet but also new builds with advanced reactor designs. The Electric Power Research Institute (EPRI) teamed up with Department of Energy (DOE) to initiate the Advanced Radiation Resistant Materials (ARRM) program, aiming to develop and test degradation resistant alloys from current commercial alloy specifications by 2021 to a new advanced alloy with superior degradation resistance in light water reactor (LWR)-relevant environments by 2024. Fracture toughness is one of the key engineering properties required for core internal materials. Together with other properties, which are being examined such as high-temperature steam oxidation resistance, radiation hardening, and irradiation-assisted stress corrosion cracking resistance, the alloys will be down-selected for neutron irradiation study and comprehensive post-irradiation examinations. According to the candidate alloys selected under the ARRM program, ductile fracture toughness of eight alloys was evaluated at room temperature and the LWR-relevant temperatures. The tested alloys include two ferritic alloys (Grade 92 and an oxide-dispersion-strengthened alloy 14YWT), two austenitic stainless steels (316L and 310), four Ni-base superalloys (718A, 725, 690, and X750). Alloy 316L and X750 are included as reference alloys for low- and high-strength alloys, respectively. Compact tension specimens in 0.25T and 0.2T were machined from the alloys in the T-L and R-L orientations according to the product forms of the alloys. This report summarizes the final results of the specimens tested and analyzed per ASTM Standard E1820. Unlike the

Nanoindentation and micro-mechanical fracture toughness of electrodeposited nanocrystalline Ni–W alloy films

International Nuclear Information System (INIS)

Armstrong, D.E.J.; Haseeb, A.S.M.A.; Roberts, S.G.; Wilkinson, A.J.; Bade, K.

2012-01-01

Nanocrystalline nickel–tungsten alloys have great potential in the fabrication of components for microelectromechanical systems. Here the fracture toughness of Ni–12.7 at.%W alloy micro-cantilever beams was investigated. Micro-cantilevers were fabricated by UV lithography and electrodeposition and notched by focused ion beam machining. Load was applied using a nanoindenter and fracture toughness was calculated from the fracture load. Fracture toughness of the Ni–12.7 at.%W was in the range of 1.49–5.14 MPa √m. This is higher than the fracture toughness of Si (another important microelectromechanical systems material), but considerably lower than that of electrodeposited nickel and other nickel based alloys. - Highlights: ► Micro-scale cantilevers manufactured by electro-deposition and focused ion beam machining. ► Nanoindenter used to perform micro-scale fracture test on Ni-13at%W micro-cantilevers. ► Calculation of fracture toughness of electrodeposited Ni-13at%W thin films. ► Fracture toughness values lower than that of nanocrystalline nickel.

Nanoindentation and micro-mechanical fracture toughness of electrodeposited nanocrystalline Ni-W alloy films

Energy Technology Data Exchange (ETDEWEB)

Armstrong, D.E.J., E-mail: david.armstrong@materials.ox.ac.uk [Department of Materials, University of Oxford, Parks Road, Oxford, OX1 3PH (United Kingdom); Haseeb, A.S.M.A. [Department of Mechanical Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia); Roberts, S.G.; Wilkinson, A.J. [Department of Materials, University of Oxford, Parks Road, Oxford, OX1 3PH (United Kingdom); Bade, K. [Institut fuer Mikrostrukturtechnik (IMT), Karlsruhe Institute of Technology, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany)

2012-04-30

Nanocrystalline nickel-tungsten alloys have great potential in the fabrication of components for microelectromechanical systems. Here the fracture toughness of Ni-12.7 at.%W alloy micro-cantilever beams was investigated. Micro-cantilevers were fabricated by UV lithography and electrodeposition and notched by focused ion beam machining. Load was applied using a nanoindenter and fracture toughness was calculated from the fracture load. Fracture toughness of the Ni-12.7 at.%W was in the range of 1.49-5.14 MPa {radical}m. This is higher than the fracture toughness of Si (another important microelectromechanical systems material), but considerably lower than that of electrodeposited nickel and other nickel based alloys. - Highlights: Black-Right-Pointing-Pointer Micro-scale cantilevers manufactured by electro-deposition and focused ion beam machining. Black-Right-Pointing-Pointer Nanoindenter used to perform micro-scale fracture test on Ni-13at%W micro-cantilevers. Black-Right-Pointing-Pointer Calculation of fracture toughness of electrodeposited Ni-13at%W thin films. Black-Right-Pointing-Pointer Fracture toughness values lower than that of nanocrystalline nickel.

The fracture behavior of an Al-Mg-Si alloy during cyclic fatigue

International Nuclear Information System (INIS)

Azzam, Diya; Menzemer, Craig C.; Srivatsan, T.S.

2010-01-01

In this paper, is presented and discussed the cyclic fracture behavior of the Al-Mg-Si alloy 6063 that is a candidate used in luminaire light poles. The light poles were subject to fatigue deformation. Test sections were taken from the failed region of the light pole and carefully examined in a scanning electron microscope with the objective of rationalizing the macroscopic fracture mode and intrinsic micromechanisms governing fracture under cyclic loading. The fatigue fracture surface of the alloy revealed distinct regions of early microscopic crack growth, stable crack growth and unstable crack growth and overload. An array of fine striations was found covering the regions of early and stable crack growth. Both macroscopic and fine microscopic cracks were found in the region of unstable crack growth. Very few microscopic voids and shallow dimples were evident on the fatigue fracture surface indicative of the limited ductility of the alloy under cyclic loading conditions.

Deformation and fracture of thin sheet aluminum-lithium alloys: The effect of cryogenic temperatures

Science.gov (United States)

Wagner, John A.; Gangloff, Richard P.

1990-01-01

The objective is to characterize the fracture behavior and to define the fracture mechanisms for new Al-Li-Cu alloys, with emphasis on the role of indium additions and cryogenic temperatures. Three alloys were investigated in rolled product form: 2090 baseline and 2090 + indium produced by Reynolds Metals, and commercial AA 2090-T81 produced by Alcoa. The experimental 2090 + In alloy exhibited increases in hardness and ultimate strength, but no change in tensile yield strength, compared to the baseline 2090 composition in the unstretched T6 condition. The reason for this behavior is not understood. Based on hardness and preliminary Kahn Tear fracture experiments, a nominally peak-aged condition was employed for detailed fracture studies. Crack initiation and growth fracture toughness were examined as a function of stress state and microstructure using J(delta a) methods applied to precracked compact tension specimens in the LT orientation. To date, J(delta a) experiments have been limited to 23 C. Alcoa 2090-T81 exhibited the highest toughness regardless of stress state. Fracture was accompanied by extensive delamination associated with high angle grain boundaries normal to the fatigue precrack surface and progressed microscopically by a transgranular shear mechanism. In contrast the two peak-aged Reynolds alloys had lower toughness and fracture was intersubgranular without substantial delamination. The influences of cryogenic temperature, microstructure, boundary precipitate structure, and deformation mode in governing the competing fracture mechanisms will be determined in future experiments. Results contribute to the development of predictive micromechanical models for fracture modes in Al-Li alloys, and to fracture resistant materials.

Hardening of niobium alloys at precrystallization annealing

International Nuclear Information System (INIS)

Vasil'eva, E.V.; Pustovalov, V.A.

1989-01-01

Niobium base alloys were investigated. It is shown that precrystallization annealing of niobium-molybdenum, niobium-vanadium and niobium-zirconium alloys elevates much more sufficiently their resistance to microplastic strains, than to macroplastic strains. Hardening effect differs sufficiently for different alloys. The maximal hardening is observed for niobium-vanadium alloys, the minimal one - for niobium-zirconium alloys

Viscoplastic behavior of zirconium alloys in the temperatures range 20 deg C - 400 deg C: characterization and modeling of strain ageing phenomena

International Nuclear Information System (INIS)

Graff, St.

2006-10-01

The anomalous strain rate sensitivity of zirconium alloys over the temperatures range 20-600 C has been widely reported in the literature. This unconventional behavior is related to the existence of strain ageing phenomenon which results from the combined action of thermally activated diffusion of foreign atoms to and along dislocation cores and the long range of dislocations interactions. The important role of interstitial and substitutional atoms in zirconium alloys, responsible for strain ageing and the lack of information about the domain where strain ageing is active have not been yet adequately characterized because of the multiplicity of alloying elements and chemical impurities. The aim of this work is to characterize experimentally the range of temperatures and strain rates where strain ageing is active on the macroscopic and mesoscopic scales. We propose also a predictive approach of the strain ageing effects, using the macroscopic strain ageing model suggested by McCormick (McCormick, 1988; Zhang et al., 2000). Specific zirconium alloys were elaborated starting from a crystal bar of zirconium with 2.2 wt% hafnium and very low oxygen content (80 wt ppm), called ZrHf. Another substitutional atom was added to the solid solution under the form of 1 wt% niobium. Some zirconium alloys were doped with oxygen, others were not. All of them were characterized by various mechanical tests (standard tensile tests, tensile tests with strain rate changes, relaxation tests with unloading). The experimental results were compared with those for the standard oxygen doped zirconium alloy (1300 wt ppm) studied by Pujol (Pujol, 1994) and called Zr702. The following experimental evidences of the age-hardening phenomena were collected and then modeled: 1) low and/or negative strain rate sensitivity around 200-300 C, 2) creep arrest at 200 C, 3) relaxation arrest at 200 C and 300 C, 4) plastic strain heterogeneities observed in laser extensometry on the millimeter scale

Viscoplastic behavior of zirconium alloys in the temperatures range 20 deg C - 400 deg C: characterization and modeling of strain ageing phenomena

Energy Technology Data Exchange (ETDEWEB)

Graff, St

2006-10-15

The anomalous strain rate sensitivity of zirconium alloys over the temperatures range 20-600 C has been widely reported in the literature. This unconventional behavior is related to the existence of strain ageing phenomenon which results from the combined action of thermally activated diffusion of foreign atoms to and along dislocation cores and the long range of dislocations interactions. The important role of interstitial and substitutional atoms in zirconium alloys, responsible for strain ageing and the lack of information about the domain where strain ageing is active have not been yet adequately characterized because of the multiplicity of alloying elements and chemical impurities. The aim of this work is to characterize experimentally the range of temperatures and strain rates where strain ageing is active on the macroscopic and mesoscopic scales. We propose also a predictive approach of the strain ageing effects, using the macroscopic strain ageing model suggested by McCormick (McCormick, 1988; Zhang et al., 2000). Specific zirconium alloys were elaborated starting from a crystal bar of zirconium with 2.2 wt% hafnium and very low oxygen content (80 wt ppm), called ZrHf. Another substitutional atom was added to the solid solution under the form of 1 wt% niobium. Some zirconium alloys were doped with oxygen, others were not. All of them were characterized by various mechanical tests (standard tensile tests, tensile tests with strain rate changes, relaxation tests with unloading). The experimental results were compared with those for the standard oxygen doped zirconium alloy (1300 wt ppm) studied by Pujol (Pujol, 1994) and called Zr702. The following experimental evidences of the age-hardening phenomena were collected and then modeled: 1) low and/or negative strain rate sensitivity around 200-300 C, 2) creep arrest at 200 C, 3) relaxation arrest at 200 C and 300 C, 4) plastic strain heterogeneities observed in laser extensometry on the millimeter scale

Ductility and fracture behavior of polycrystalline Ni/sub 3/Al alloys

International Nuclear Information System (INIS)

Liu, C.T.

1987-01-01

This paper provides a comprehensive review of the recent work on tensile ductility and fracture behavior of Ni/sub 3/Al alloys tested at ambient and elevated temperatures. Polycrystalline Ni/sub 3/Al is intrinsically brittle along grain boundaries, and the brittleness has been attributed to the large difference in valency, electronegativity, and atom size between nickel and aluminum atoms. Alloying with B, Mn, Fe, and Be significantly increases the ductility and reduces the propensity for intergranular fracture in Ni/sub 3/Al alloys. Boron is found to be most effective in improving room-temperature ductility of Ni/sub 3/Al with <24.5 at.% Al. The tensile ductility of Ni/sub 3/Al alloys depends strongly on test environments at elevated temperatures, with much lower ductilities observed in air than in vacuum. The loss in ductility is accompanied by a change in fracture mode from transgranular to intergranular. This embrittlement is due to a dynamic effect involving simultaneously high localized stress, elevated temperature, and gaseous oxygen. The embrittlement can be alleviated by control of grain shape or alloying with chromium additions. All the results are discussed in terms of localized stress concentration and grain-boundary cohesive strength

Synthesis of zirconium by zirconium tetrachloride reduction by magnesio-thermia. Experimental study and modelling; Elaboration de zirconium par reduction de tetrachlorure de zirconium par magnesothermie. Etude experimentale et modelisation

Energy Technology Data Exchange (ETDEWEB)

Basin, N

2001-01-01

This work deals with the synthesis of zirconium. The ore is carbo-chlorinated to obtain the tetrachloride which is then purified by selective condensation and extractive distillation. Zirconium tetrachloride is then reduced by magnesium and the pseudo-alloy is obtained according to the global following reaction (Kroll process): ZrCl{sub 4} + 2 Mg = 2 MgCl{sub 2}. By thermodynamics, it has been shown that the volatilization of magnesium chloride and the formation of zirconium sub-chlorides are minimized when the combined effects of temperature and of dilution with argon are limited. With these conditions, the products, essentially zirconium and magnesium chloride, are obtained in equivalence ratio in the magnesio-thermia reaction. The global kinetics of the reduction process has been studied by a thermal gravimetric method. A thermo-balance device has been developed specially for this kinetics study. It runs under a controlled atmosphere and is coupled to a vapor tetrachloride feed unit. The transformation is modelled supposing that the zirconium and magnesium chloride formation result: 1)of the evaporation of magnesium from its liquid phase 2)of the transfer of magnesium and zirconium tetrachloride vapors towards the front of the reaction located in the gaseous phase 3)of the chemical reaction. In the studied conditions, the diffusion is supposed to be the limiting process. The influence of the following parameters: geometry of the reactive zone, temperature, scanning rate of the argon-zirconium tetrachloride mixture, composition of the argon-zirconium tetrachloride mixture has been experimentally studied and confronted with success to the model. (O.M.)

Microstructural Modeling of Dynamic Intergranular and Transgranular Fracture Modes in Zircaloys

Energy Technology Data Exchange (ETDEWEB)

Mohammed, I. [North Carolina State Univ., Raleigh, NC (United States); Zikry, M.A. [North Carolina State Univ., Raleigh, NC (United States); Ziaei, S. [North Carolina State Univ., Raleigh, NC (United States)

2017-04-01

In this time period, we have continued to focus on (i) refining the thermo-mechanical fracture model for zirconium (Zr) alloys subjected to large deformations and high temperatures that accounts for the cracking of ZrH and ZrH2 hydrides, (ii) formulating a framework to account intergranular fracture due to iodine diffusion and pit formation in grain-boundaries (GBs). Our future objectives are focused on extending to a combined population of ZrH and ZrH2 populations and understanding how thermo-mechanical behavior affects hydride reorientation and cracking. We will also refine the intergranular failure mechanisms for grain boundaries with pits.

Dislocation Substructures Formed After Fracture of Deformed Polycrystalline Cu-Al Alloys

Science.gov (United States)

Koneva, N. A.; Trishkina, L. I.; Cherkasova, T. V.

2017-08-01

The paper deals with the dislocation substructure of polycrystalline FCC alloys modified by plastic deformation at a distance from the area of the specimen fracture. Observations are performed using the transmission electron microscopy. Cu-Al alloys with grain size ranging from 10 to 240 μm are studied in this paper. The parameters of the dislocation substructure are measured and their variation is determined by the increasing distance from the fracture area. It is shown how the grain size influences these processes. The different dislocation substructures which determine the specimen fracture at a mesocscale level are found herein.

Study for the chlorination of zirconium oxide

International Nuclear Information System (INIS)

Seo, E.S.M.; Takiishi, H.; Paschoal, J.O.A.; Andreoli, M.

1990-12-01

In the development of new ceramic and metallic materials the chlorination process constitutes step in the formation of several intermediate compounds, such as metallic chlorides, used for the production of high, purity raw materials. Chlorination studies with the aim of fabrication special zirconium-base alloys have been carried out at IPEN. Within this program the chlorination technique has been used for zirconium tetrachloride production from zirconium oxide. In this paper some relevant parameters such as: time and temperature of reaction, flow rate of chloride gas and percentage of the reducing agent which influence the efficiency of chlorination of zirconium oxide are evaluated. Thermodynamical aspects about the reactions involved in the process are also presented. (author)

Post irradiation fracture properties of precipitation-strengthened alloy D21

International Nuclear Information System (INIS)

Huang, F.H.

1986-03-01

The precipitation strengthened alloys have the potential for use in fuel cladding and duct applications for liquid metal reactors due to their high strength and low swelling rate. Unfortunately, these high strength alloys tend to exhibit poor fracture toughness, and the effects of neutron irradiation on the fracture properties of the material are of concern. Compact tension specimens of alloy D21 were irradiated in the Experimental Breeder Reactor II to a fluence of 2.7 x 10 22 n/cm 2 (E > 0.1 MeV) at 425, 500, 550 and 600 0 C. Fracture toughness tests on these specimens wre performed using electric potential techniques at temperatures ranging from 205 to 425 C. The material exhibited low postirradiation fracture toughness which increased with either increasing test or irradiation temperature. The tearing modulus, however, increased with increasing irradiation temperature but decreased with increasing test temperature. Results wre analyzed using the J-integral approach. The fracture toughness of irradiated D21 was evaluated essentially following the procedure recommended in ASTM Test Method E813. It was found that the data elimination limits illustrated in E813 were too large for the specimens tested, although the thickness criterion was satisfied. The precautions needed to determine J/sub 1c/ based on a reduced data qualification range were disussed

Fracture behaviour of Cu-Al-Ni shape memory alloys obtained by powder metallurgy

International Nuclear Information System (INIS)

Rodriguez, P. P.; Perez-Saez, R. B.; Recarte, V.; San Juan, J.M.; Ruano, O. A.; No, M. L.

2001-01-01

Polycrystalline Cu-Al-Ni shape memory alloys have been scarcely employed for technological applications due to their high brittleness. The development of a new elaboration technique based on powder metallurgy has recently overcome this problem, through the improvement of the ductility of the produced alloys without affecting its shape memory properties. The fracture behaviour of an alloy obtained using the elaboration technique has been studied by means of Scanning Electron Microscopy and mechanical testing. The results show a ductile fracture with a maximum strain close to 13%, which is the best fracture behaviour obtained for Cu-Al-Ni polycrystals. The microstructure of such alloys ha been studied by means of Transmission Electron Microscopy, showing a poligonyzed structure in which martensite plated passing through the subboundaries easily. (Author) 19 refs

Influence of impurities and ion surface alloying on the corrosion resistance of E110 alloy

International Nuclear Information System (INIS)

Kalin, B. A.; Volkov, N. V.; Valikov, R. A.; Novikov, V. V.; Markelov, V. A.; Pimenov, Yu. V.

2013-01-01

The corrosion resistance of zirconium alloys depends on their structural-phase state, the type of core coolant and operating factors. The formation of a protective oxide film on the zirconium alloys is sensitive to the content of impurity atoms present in the charge base of alloys and accumulating in them in the manufacture of products. The impurity composition of the initial zirconium is determined by the method of its manufacture and generally remains unchanged in the products, deter-mining their properties, including their corrosion resistance. An increased content of impurities (C, N, Al, Mo, Fe) both individually and in their combination negatively affects the corrosion resistance of zirconium and its alloys. One of the potentially effective methods to increase the protective properties of oxide films on zirconium alloys is a surface alloying using the regime of mixing the atoms of a film, preliminarily coated on the surface, and the atoms of a target. This method makes it possible to form a given structural-phase state in the thin surface layer with unique physicochemical properties and thus to in-crease the corrosion resistance and wear resistance of fuel claddings. In this context, the object of investigation was samples of cladding tubes from alloy E110 with various content of impurity elements (nitrogen, aluminum, and carbon) with the aim to reduce the negative influence of impurities on the corrosion resistance by changing the structural-phase state of the surface layer of fuel claddings and fuel assembly components with alloying in the regime of ion mixing of atoms

Study of corrosion kinetics of fuel element tubes from calcium-thermal zirconium alloy Zr1Nb in water at 350 degree C and in vapour at 400 and 500 degree C

International Nuclear Information System (INIS)

Petel'guzov, I.A.

2002-01-01

In the report brought results of corrosion process studies in water medium of pipe samples for fuel element shells from Zr1Nb alloy (earlier KTZ-110),made from the calcium-thermal zirconium alloys developed in the Ukraine of technology and,for the comparison,samples of pipes from the staff alloy E110, applicable in fuel elements acting reactors of type WWER. Tests were conducted under the working temperature of fuel shells in the reactor (350 degree C) in during of 14000 hours and under increased temperatures (400 degree C) within a time acordinly 4000 hours. Samples from the alloy Zr1Nb had more high contents of oxygen (before 0,12%...0,16%), than staff alloy Eh110 (0,08%O). Studies have shown sufficiently high corrosion stability of experimental alloy Zr1Nb, close to stability of alloy E110.Discovered signs of corrosion 'breakway' or 'transition' on kinetic corrosion curves of Zr1Nb alloys and E110 alloy, characterisating zircaloy type of alloy. Considered mechanism of influence of oxygen on the corrosion process of zirconium alloys with the additive a niobium

Modification of structural phase state in superficial layers of fuel tubes made of Zirconium alloys

International Nuclear Information System (INIS)

Volkov, N.; Kalin, B.; Pimenov, Y.; Timoshin, S.

2011-01-01

The paper presents the results obtained in developing the method for introduction of the required changes into states and properties of outer surface on fuel rod cladding made of zirconium alloys E110 and E635 through irradiation by radial Ar + ion beam with a broad energy spectrum. In particular, the paper demonstrates that ion beam treatment of the claddings surface, at the final stage of their fabrication, can upgrade substantially quality of outer tubular surface after mechanical polishing (the cleaner surface, the lower roughness, removal of technological transversal scratches). In addition, the ion beam irradiation results in higher micro-hardness of the modified layer and in better tribological parameters. Kinetic effects in growth of oxide films were studied for the tubular samples of zirconium alloys after ion-beam treatment (cleaning and polishing by radial Ar + ion beam). Also, corrosion tests of the tubular samples were carried out in water (at 350 0 C) and steam (at 350, 375 and 400 0 C) with duration up to 3000 hours. It was revealed that oxide layer consisting mainly of zirconium dioxide in monoclinic modification was formed on tubular surface after oxidation at 3500 0 C in water or steam. The oxidizing process in the pressurized steam created thicker oxide layer on tubular surface than that in the pressurized water. Experimental data were used to determine optimal conditions for ion-beam treatment of outer fuel tube surface. The tubular samples with the following geometrical parameters were investigated: length - up to 500 mm, diameter - 9,15 mm. Optimal regimes for ion-beam cleaning and polishing of the tubular samples were studied up to the process rate of 1 meter per minute. Within the frames of linear approximation, analytical relationships were derived for time dependent growth of oxide films and used to evaluate thickness of oxide film under test conditions (duration . up to 10000 hours). Thickness of oxide films can cover the range from 6 �

Fracture behavior of nickel-based alloys in water

Energy Technology Data Exchange (ETDEWEB)

Mills, W.J.; Brown, C.M.

1999-08-01

The cracking resistance of Alloy 600, Alloy 690 and their welds, EN82H and EN52, was characterized by conducting J{sub IC} tests in air and hydrogenated water. All test materials displayed excellent toughness in air and high temperature water, but Alloy 690 and the two welds were severely embrittled in low temperature water. In 54 C water with 150 cc H{sub 2}/kg H{sub 2}O, J{sub IC} values were typically 70% to 95% lower than their air counterparts. The toughness degradation was associated with a fracture mechanism transition from microvoid coalescence to intergranular fracture. Comparison of the cracking response in water with that for hydrogen-precharged specimens tested in air demonstrated that susceptibility to low temperature cracking is due to hydrogen embrittlement of grain boundaries. The effects of water temperature, hydrogen content and loading rate on low temperature crack propagation were studied. In addition, testing of specimens containing natural weld defects and as-machined notches was performed to determine if low temperature cracking can initiate at these features. Unlike the other materials, Alloy 600 is not susceptible to low temperature cracking as the toughness in 54 C water remained high and a microvoid coalescence mechanism was operative in both air and water.

A statistical approach to the prediction of pressure tube fracture toughness

International Nuclear Information System (INIS)

Pandey, M.D.; Radford, D.D.

2008-01-01

The fracture toughness of the zirconium alloy (Zr-2.5Nb) is an important parameter in determining the flaw tolerance for operation of pressure tubes in a nuclear reactor. Fracture toughness data have been generated by performing rising pressure burst tests on sections of pressure tubes removed from operating reactors. The test data were used to generate a lower-bound fracture toughness curve, which is used in defining the operational limits of pressure tubes. The paper presents a comprehensive statistical analysis of burst test data and develops a multivariate statistical model to relate toughness with material chemistry, mechanical properties, and operational history. The proposed model can be useful in predicting fracture toughness of specific in-service pressure tubes, thereby minimizing conservatism associated with a generic lower-bound approach

Zirconium, calcium, and strontium contents in magnesium based biodegradable alloys modulate the efficiency of implant-induced osseointegration

Science.gov (United States)

Mushahary, Dolly; Sravanthi, Ragamouni; Li, Yuncang; Kumar, Mahesh J; Harishankar, Nemani; Hodgson, Peter D; Wen, Cuie; Pande, Gopal

2013-01-01

Development of new biodegradable implants and devices is necessary to meet the increasing needs of regenerative orthopedic procedures. An important consideration while formulating new implant materials is that they should physicochemically and biologically mimic bone-like properties. In earlier studies, we have developed and characterized magnesium based biodegradable alloys, in particular magnesium-zirconium (Mg-Zr) alloys. Here we have reported the biological properties of four Mg-Zr alloys containing different quantities of strontium or calcium. The alloys were implanted in small cavities made in femur bones of New Zealand White rabbits, and the quantitative and qualitative assessments of newly induced bone tissue were carried out. A total of 30 experimental animals, three for each implant type, were studied, and bone induction was assessed by histological, immunohistochemical and radiological methods; cavities in the femurs with no implants and observed for the same period of time were kept as controls. Our results showed that Mg-Zr alloys containing appropriate quantities of strontium were more efficient in inducing good quality mineralized bone than other alloys. Our results have been discussed in the context of physicochemical and biological properties of the alloys, and they could be very useful in determining the nature of future generations of biodegradable orthopedic implants. PMID:23976848

Capture of Tritium Released from Cladding in the Zirconium Recycle Process

Energy Technology Data Exchange (ETDEWEB)

Spencer, Barry B [ORNL; Bruffey, Stephanie H [ORNL; DelCul, Guillermo Daniel [ORNL; Walker, Trenton Baird [ORNL

2016-08-31

Zirconium may be recovered from the Zircaloy® cladding of used nuclear fuel (UNF) for recycle or to reduce the quantities of high-level waste destined for a geologic repository. Recovery of zirconium using a chlorination process is currently under development at the Oak Ridge National Laboratory. The approach is to treat the cladding with chlorine gas to convert the zirconium in the alloy (~98 wt % of the alloy mass) to zirconium tetrachloride. A significant fraction of the tritium (0–96%) produced in nuclear fuel during irradiation may be found in zirconium-based cladding and could be released from the cladding when the solid matrix is destroyed by the chlorination reaction. To prevent uncontrolled release of radioactive tritium to other parts of the plant or to the environment, a method to recover the tritium may be required. The focus of this effort was to (1) identify potential methods for the recovery of tritium from the off-gas of the zirconium recycle process, (2) perform scoping tests on selected recovery methods using nonradioactive gas simulants, and (3) select a process design appropriate for testing on radioactive gas streams generated by the engineering-scale zirconium recycle demonstrations on radioactive used cladding.

Capture of Tritium Released from Cladding in the Zirconium Recycle Process

Energy Technology Data Exchange (ETDEWEB)

Bruffey, Stephanie H [ORNL; Spencer, Barry B [ORNL; DelCul, Guillermo Daniel [ORNL

2016-08-31

This report is issued as the first revision to FCRD-MRWFD-2016-000297. Zirconium may be recovered from the Zircaloy® cladding of used nuclear fuel (UNF) for recycle or to reduce the quantities of high-level waste destined for a geologic repository. Recovery of zirconium using a chlorination process is currently under development at the Oak Ridge National Laboratory. The approach is to treat the cladding with chlorine gas to convert the zirconium in the alloy (~98 wt % of the alloy mass) to zirconium tetrachloride. A significant fraction of the tritium (0–96%) produced in nuclear fuel during irradiation may be found in zirconium-based cladding and could be released from the cladding when the solid matrix is destroyed by the chlorination reaction. To prevent uncontrolled release of radioactive tritium to other parts of the plant or to the environment, a method to recover the tritium may be required. The focus of this effort was to (1) identify potential methods for the recovery of tritium from the off-gas of the zirconium recycle process, (2) perform scoping tests on selected recovery methods using non-radioactive gas simulants, and (3) select a process design appropriate for testing on radioactive gas streams generated by the engineering-scale zirconium recycle demonstrations on radioactive used cladding.

Enhancement of Impact Toughness by Delamination Fracture in a Low-Alloy High-Strength Steel with Al Alloying

Science.gov (United States)

Sun, Junjie; Jiang, Tao; Liu, Hongji; Guo, Shengwu; Liu, Yongning

2016-12-01

The effect of delamination toughening of martensitic steel was investigated both at room and low temperatures [253 K and 233 K (-20 °C and -40 °C)]. Two low-alloy martensitic steels with and without Al alloying were both prepared. Layered structure with white band and black matrix was observed in Al alloyed steel, while a homogeneous microstructure was displayed in the steel without Al. Both steels achieved high strength (tensile strength over 1600 MPa) and good ductility (elongation over 11 pct), but they displayed stark contrasts on impact fracture mode and Charpy impact energy. Delamination fracture occurred in Al alloyed steel and the impact energies were significantly increased both at room temperature (from 75 to 138 J, i.e., nearly improved up to 2 times) and low temperatures [from 47.9 to 71.3 J at 233 K (-40 °C)] compared with the one without Al. Alloying with Al promotes the segregation of Cr, Mn, Si and C elements to form a network structure, which is martensite with higher carbon content and higher hardness than that of the matrix. And this network structure evolved into a band structure during the hot rolling process. The difference of yield stress between the band structure and the matrix gives rise to a delamination fracture during the impact test, which increases the toughness greatly.

Misoriented dislocation substructures and the fracture of polycrystalline Cu-Al alloys

Science.gov (United States)

Koneva, N. A.; Trishkina, L. I.; Cherkasova, T. V.; Kozlov, E. V.

2016-10-01

The evolution of the dislocation substructure in polycrystalline Cu-Al alloys with various grain sizes is studied during deformation to failure. A relation between the fracture of the alloys and the forming misorientation dislocation substructures is revealed. Microcracks in the alloy are found to form along grain boundaries and the boundaries of misoriented dislocation cells and microtwins.

Synthesis of zirconium by zirconium tetrachloride reduction by magnesio-thermia. Experimental study and modelling

International Nuclear Information System (INIS)

Basin, N.

2001-01-01

This work deals with the synthesis of zirconium. The ore is carbo-chlorinated to obtain the tetrachloride which is then purified by selective condensation and extractive distillation. Zirconium tetrachloride is then reduced by magnesium and the pseudo-alloy is obtained according to the global following reaction (Kroll process): ZrCl 4 + 2 Mg = 2 MgCl 2 . By thermodynamics, it has been shown that the volatilization of magnesium chloride and the formation of zirconium sub-chlorides are minimized when the combined effects of temperature and of dilution with argon are limited. With these conditions, the products, essentially zirconium and magnesium chloride, are obtained in equivalence ratio in the magnesio-thermia reaction. The global kinetics of the reduction process has been studied by a thermal gravimetric method. A thermo-balance device has been developed specially for this kinetics study. It runs under a controlled atmosphere and is coupled to a vapor tetrachloride feed unit. The transformation is modelled supposing that the zirconium and magnesium chloride formation result: 1)of the evaporation of magnesium from its liquid phase 2)of the transfer of magnesium and zirconium tetrachloride vapors towards the front of the reaction located in the gaseous phase 3)of the chemical reaction. In the studied conditions, the diffusion is supposed to be the limiting process. The influence of the following parameters: geometry of the reactive zone, temperature, scanning rate of the argon-zirconium tetrachloride mixture, composition of the argon-zirconium tetrachloride mixture has been experimentally studied and confronted with success to the model. (O.M.)

Experimental approach and micro-mechanical modeling of the mechanical behavior of irradiated zirconium alloys; Approche experimentale et modelisation micromecanique du comportement des alliages de zirconium irradies

Energy Technology Data Exchange (ETDEWEB)

Onimus, F

2003-12-01

Zirconium alloys cladding tubes containing nuclear fuel of the Pressurized Water Reactors constitute the first safety barrier against the dissemination of radioactive elements. Thus, it is essential to predict the mechanical behavior of the material in-reactor conditions. This study aims, on the one hand, to identify and characterize the mechanisms of the plastic deformation of irradiated zirconium alloys and, on the other hand, to propose a micro-mechanical modeling based on these mechanisms. The experimental analysis shows that, for the irradiated material, the plastic deformation occurs by dislocation channeling. For transverse tensile test and internal pressure test this channeling occurs in the basal planes. However, for axial tensile test, the study revealed that the plastic deformation also occurs by channeling but in the prismatic and pyramidal planes. In addition, the study of the macroscopic mechanical behavior, compared to the deformation mechanisms observed by TEM, suggested that the internal stress is higher in the case of irradiated material than in the case of non-irradiated material, because of the very heterogeneous character of the plastic deformation. This analysis led to a coherent interpretation of the mechanical behavior of irradiated materials, in terms of deformation mechanisms. The mechanical behavior of irradiated materials was finally modeled by applying homogenization methods for heterogeneous materials. This model is able to reproduce adequately the mechanical behavior of the irradiated material, in agreement with the TEM observations. (author)

Fracture behaviour of a magnesium–aluminium alloy treated by selective laser surface melting treatment

International Nuclear Information System (INIS)

Taltavull, C.; López, A.J.; Torres, B.; Rams, J.

2014-01-01

Highlights: • β-Mg 17 Al 12 presents fragile fracture behavior decreasing the ductility of AZ91D. • SLSM treatment only modifies the β-Mg 17 Al 12 phase whilst α-Mg remains unaltered. • In-situ SEM bending test allows to observe and data record of the crack propagation. • Eutectic microestructure of modified β-phase presents ductile fracture behaviour. • Fracture toughness of laser treated specimen is 40% greater than as-received alloy. - Abstract: Fracture behaviour of AZ91D magnesium alloy is dominated by the brittle fracture of the β-Mg 17 Al 12 phase so its modification is required to improve the toughness of this alloy. The novel laser treatment named as Selective Laser Surface Melting (SLSM) is characterized by the microstructural modification of the β-Mg 17 Al 12 phase without altering the α-Mg matrix. We have studied the effect of the selected microstructural modification induced by the laser treatment in the fracture behaviour of the alloy has been studied using in situ Scanning Electron Microscopy bending test. This test configuration allows the in situ observation of the crack progression and the record of the load–displacement curve. It has been observed that the microstructural modification introduced by SLSM causes an increase of 40% of the fracture toughness of the treated specimen. This phenomenon can be related with the transition from brittle to ductile fracture behaviour of the laser modified β-phase

Refinement and fracture mechanisms of as-cast QT700-6 alloy by alloying method

Directory of Open Access Journals (Sweden)

Min-qiang Gao

2017-01-01

Full Text Available The as-cast QT700-6 alloy was synthesized with addition of a certain amount of copper, nickel, niobium and stannum elements by alloying method in a medium frequency induction furnace, aiming at improving its strength and toughness. Microstructures of the as-cast QT700-6 alloy were observed using a scanning-electron microscope (SEM and the mechanical properties were investigated using a universal tensile test machine. Results indicate that the ratio of pearlite/ferrite is about 9:1 and the graphite size is less than 40 μm in diameter in the as-cast QT700-6 alloy. The predominant refinement mechanism is attributed to the formation of niobium carbides, which increases the heterogeneous nucleus and hinders the growth of graphite. Meanwhile, niobium carbides also exist around the grain boundaries, which improve the strength of the ductile iron. The tensile strength and elongation of the as-cast QT700-6 alloy reach over 700 MPa and 6%, respectively, when the addition amount of niobium is 0.8%. The addition of copper and nickel elements contributed to the decrease of eutectoid transformation temperature, resulting in the decrease of pearlite lamellar spacing (about 248 nm, which is also beneficial to enhancing the tensile strength. The main fracture mechanism is cleavage fracture with the appearance of a small amount of dimples.

Absorption of dissolved hydrogen from lithiated water during accelerated corrosion of zirconium-2.5 wt% niobium alloy

International Nuclear Information System (INIS)

Manolescu, A.V.; Mayer, P.; Rasile, E.M.; Mummenhoff, J.W.

1982-01-01

A series of laboratory experiments was carried out to determine the extent of dissolved hydrogen absorption from lithiated water by zirconium-2.5 wt% niobium alloy during corrosion. The material was exposed at 340 0 C to 1 M LiOH aqueous solution containing 0 to approximately 70 cm 3 /L of dissolved hydrogen. Results indicate that dissolved hydrogen has no effect on the corrosion rate or on the amount of hydrogen absorbed by the material

Contribution of in situ acoustic emission analysis coupled with thermogravimetry to study zirconium alloy oxidation

International Nuclear Information System (INIS)

Al Haj, O.; Peres, V.; Serris, E.; Cournil, M.; Grosjean, F.; Kittel, J.; Ropital, F.

2015-01-01

Zirconium alloy (zircaloy-4) corrosion behavior under oxidizing atmosphere at high temperature was studied using thermogravimetric experiment associated with acoustic emission analysis. Under a mixture of oxygen and air in helium, an acceleration of the corrosion is observed due to the detrimental effect of nitrogen which produces zirconium nitride. The kinetic rate increases significantly after a kinetic transition (breakaway). This acceleration is accompanied by an acoustic emission (AE) activity. Most of the acoustic emission bursts were recorded after the kinetic transition or during the cooling of the sample. Acoustic emission signals analysis allows us to distinguish different populations of cracks in the ZrO 2 layer. These cracks have also been observed by SEM on post mortem cross section of oxidized samples and by in-situ microscopy observations on the top surface of the sample during oxidation. The numerous small convoluted thin cracks observed deeper in the zirconia scale are not detected by the AE technique. From these studies we can conclude that mechanisms as irreversible mechanisms, as cracks initiation and propagation, generate AE signals

Hexagonal close packed to face centered cubic polymorphic transformation in nanocrystalline titanium-zirconium system by mechanical alloying

International Nuclear Information System (INIS)

Bera, S.; Manna, I.

2006-01-01

The present study reports a reversible hexagonal close packed (hcp) to face centered cubic (fcc) polymorphic phase transformation in four different nanocrystalline titanium-zirconium binary alloys in the course of mechanical alloying in a planetary ball mill. This transformation is monitored at appropriate stages by X-ray diffraction and high-resolution transmission electron microscopy. Lattice parameter of the nanocrystalline fcc phase is a function of the alloy composition. For a given alloy, the lattice parameter and hence volume per atom increase with increase in milling time under comparable conditions. On the other hand, crystallite size, measured from X-ray peak broadening, significantly decreases with the progress of milling. It is suggested that structural instability due to plastic strain, increasing lattice expansion, and negative (from core to boundary) hydrostatic pressure is responsible for this hcp → fcc polymorphic transformation. The said transformation seems reversible as isothermal annealing at 1000 deg. C for 1 h or melting the powder mass leads to partial or complete transformation of the milled product from single phase fcc to hcp

Finite element simulations and experimental investigations on ductile fracture in cold forging of aluminum alloy

Science.gov (United States)

Amiri, Amir; Nikpour, Amin; Saraeian, Payam

2018-05-01

Forging is one of the manufacturing processes of aluminium parts which has two major categories: called hot and cold forging. In the cold forging, the dimensional and geometrical accuracy of final part is high. However, fracture may occur in some aluminium alloys during the process because of less workability. Fracture in cold forging can be in the form of ductile, brittle or combination of both depending on the alloy type. There are several criteria for predicting fracture in cold forging. In this study, cold forging process of 6063 aluminium alloy for three different parts is simulated in order to predict fracture. The results of numerical simulations of Freudenthal criterion is in conformity with experimental tests.

Effect of heat treatment on the elevated temperature tensile and fracture toughness behavior of Alloy 718 weldments

International Nuclear Information System (INIS)

Mills, W.J.

1980-05-01

The effect of heat treatment on the tensile and fracture toughness properties of Alloy 718 weldments was characterized at room temperature and elevated temperatures. The two heat treatments employed during this investigation were the convectional (ASTM A637) precipitation treatment and a modified treatment designed to improve the toughness of Alloy 718 welds. Weldments were also examined in the as-welded condition. The fracture toughness behavior of the Alloy 718 weldments was determined at 24, 427 and 538 degree C using both linear-elastic (K Ic ) and elastic-plastic (J Ic ) fracture mechanics concepts. Metallographic and electron fractographic examination of Alloy 718 weld fracture surfaces revealed that differences in fracture toughness behavior for the as-welded, conventional and modified conditions were associated with variations in the weld microstructure. 28 refs., 16 figs., 4 tabs

Interrelation of material microstructure, ultrasonic factors, and fracture toughness of two phase titanium alloy

Science.gov (United States)

Vary, A.; Hull, D. R.

1982-01-01

The pivotal role of an alpha-beta phase microstructure in governing fracture toughness in a titanium alloy, Ti-662, is demonstrated. The interrelation of microstructure and fracture toughness is demonstrated using ultrasonic measurement techniques originally developed for nondestructive evaluation and material property characterization. It is shown that the findings determined from ultrasonic measurements agree with conclusions based on metallurgical, metallographic, and fractographic observations concerning the importance of alpha-beta morphology in controlling fracture toughness in two phase titanium alloys.

Identification and characterization of a new Zirconium hydride

International Nuclear Information System (INIS)

Zhao, Z.

2007-01-01

In order to control the integrity of the fuel clad, alloy of zirconium, it is necessary to predict the behavior of zirconium hydrides in the environment (temperature, stress...), at a microscopic scale. A characterization study by TEM of hydrides has been realized. It shows little hydrides about 500 nm, in hydride Zircaloy 4. Then a more detailed study identified a new hydride phase presented in this paper. (A.L.B.)

Oxidation kinetics of some zirconium alloys in flowing carbon dioxide at high temperatures

International Nuclear Information System (INIS)

Kohli, R.

1980-01-01

The oxidation kinetics of three zirconium alloys (Zr-2.2 wt% Hf, Zr-2.5 wt% Nb, and Zr-3 wt% Nb-1 wt% Sn) have been measured in flowing carbon dioxide in the temperature range from 873 to 1173 K to 120 ks (2000 min). At all oxidation temperatures, Zr-2.5 Nb and Zr-3 Nb-1 Sn showed a transition to rapid linear kinetics after initial parabolic oxidation. The Zr-2.2 Hf showed this transition at temperatures in the range from 973 to 1173 K; at 873 K, no transition was observed within the oxidation times reported. The Zr-2.2 Hf showed the smallest weight gains, followed in order by Zr-2.5 Nb and Zr-3 Nb-1 Sn. Increased oxidation rates and shorter times-to-rate-transition of Zr-2.2 Nb and Zr-1 Sn as compared with Zr-2.2 Hf can be attributed to the presence of niobium, tin, and hafnium in the alloys. This is considered in terms of the Nomura-Akutsu model, according to which hafnium should delay the rate transition, while niobium and tin lead to shorter times-to-rate-transition. The scale on Zr-2.2 Hf was identified as monoclinic zirconia, while the tetragonal phase, 6ZrO 2 .Nb 2 O 5 , was contained in the monoclinic zirconia scales on both other alloys

Corrosion performance of new Zircaloy-2-based alloys

International Nuclear Information System (INIS)

Rudling, P.; Mikes-Lindbaeck, M.; Lethinen, B.; Andren, H.O.; Stiller, K.

1994-01-01

A material development project was initiated to develop a new zirconium alloy, outside the ASTM specifications for Zircaloy-2 and Zircaloy-4, with optimized hydriding and corrosion properties for both boiling water reactors and pressurized water reactors. A number of different alloys were manufactured. These alloys were long-term corrosion tested in autoclaves at 400 C in steam. Also, a 520 C/24 h steam test was carried out. The zirconium metal microstructure and the chemistry of precipitates were characterized by analytical electron microscopy. The metal matrix chemistry was determined by atom probe analysis. The paper describes the correlations between corrosion material performance and zirconium alloy microstructure

Spalling fracture of metals and alloys under intense x-radiation

International Nuclear Information System (INIS)

Molitvin, A.M.

2001-01-01

Creation of different power and irradiating installations assisted in studying mechanical properties of structural materials under the effect of high-power radiation fluxes: laser, electron, X-ray, ion beam etc. There are being widely investigated such phenomena as surface and deep hardening of metals and alloys under irradiation, generation of elastic and shock waves, materials failure under thermal shock etc.In the paper there are discussed the results of long researches of spalling fracture of materials and alloys under intense X-radiation. Model assemblies with consequently arranged samples (foils) of metals and alloys under investigation underwent pulse X-radiation. The energy flux of X-radiation was weakened to the needed value by dose filters intensively absorbing soft spectrum of X-radiation. At carrying out the researches the foils of copper, nickel, titanium, brass, bronze, molybdenum, tungsten, tantalum, cadmium, lead, zinc, silver and steels 0.005-1 mm thick were used as objects under investigation. The samples diameter (10-16 mm) was chosen to be quite large as compared to their thickness so that the side load does not affect the central part of the samples and the front (looking the source of X-radiation) and back (shadow) surfaces of the samples are free what makes it possible to consider the processes of spalling fracture in one-dimensional approximation. Within the frames of kinetic approach to the problem of solid states spalling fracture under pulse loading that considers fracture as progressing in time process there were found spalling fracture time dependencies of lead, cadmium, zinc, silver, copper, brass, bronze, nickel, titanium, molybdenum, tungsten, tantalum and steels under thermal shock initiated by X-radiation. It was demonstrated that longevity of metals and alloys under thermal shock exponentially decreases with the growth of rupture stresses amplitude and can be described in terms of kinetic concept of strength.Within the frames of

A computer model for hydride blister growth in zirconium alloys

International Nuclear Information System (INIS)

White, A.J.; Sawatzky, A.; Woo, C.H.

1985-06-01

The failure of a Zircaloy-2 pressure tube in the Pickering unit 2 reactor started at a series of zirconium hydride blisters on the outside of the pressure tube. These blisters resulted from the thermal diffusion of hydrogen to the cooler regions of the pressure tube. In this report the physics of thermal diffusion of hydrogen in zirconium is reviewed and a computer model for blister growth in two-dimensional Cartesian geometry is described. The model is used to show that the blister-growth rate in a two-phase zirconium/zirconium-hydride region does not depend on the initial hydrogen concentration nor on the hydrogen pick-up rate, and that for a fixed far-field temperature there is an optimum pressure-type/calandria-tube contact temperature for growing blisters. The model described here can also be used to study large-scale effects, such as hydrogen-depletion zones around hydride blisters

Fracture resistance and fatigue crack growth characteristics of two Al-Cu-Mg-Zr alloys

Science.gov (United States)

Sarkar, Bhaskar; Lisagor, W. B.

1992-01-01

The dependence of strength, fracture resistance, and fatigue crack growth rate on the aging conditions of two alloy compositions based on Al-3.7Cu-1.85Mg-0.2Mn is investigated. Mechanical properties were evaluated in two heat treatment conditions and in two orientations (longitudinal and transverse). Compact tension specimens were used to determine fatigue crack growth characteristics and fracture resistance. The aging response was monitored on coupons using hardness measurements determined with a standard Rockwell hardness tester. Fracture resistance is found to increase with increasing yield strength during artificial aging of age-hardenable 2124-Zr alloys processed by powder metallurgy techniques. Fatigue crack growth rate increases with increasing strength. It is argued that these changes are related to deformation modes of the alloys; a homogeneous deformation mode tends to increase fracture resistance and to decrease the resistance to the fatigue crack propagation rate.

Determination of zirconium by fluoride ion selective electrode

International Nuclear Information System (INIS)

Mahanty, B.N.; Sonar, V.R.; Gaikwad, R.; Raul, S.; Das, D.K.; Prakash, A.; Afzal, Md.; Panakkal, J.P.

2010-01-01

Full text: Zirconium is used in a wide range of applications including nuclear clad, catalytic converters, surgical appliances, metallurgical furnaces, superconductors, ceramics, lamp filaments, anti corrosive alloys and photographical purposes. Irradiation testing of U-Zr and U-Pu-Zr fuel pins has also demonstrated their feasibility as fuel in liquid metal reactors. Different methods that are employed for the determination of zirconium are spectrophotometry, potentiometry, neutron activation analysis and mass spectrometry. Ion-selective electrode (ISE), selective to zirconium ion has been studied for the direct potentiometric measurements of zirconium ions in various samples. In the present work, an indirect method has been employed for the determination of zirconium in zirconium nitrate sample using fluoride ion selective electrode. This method is based on the addition of known excess amount of fluoride ion to react with the zirconium ion to produce zirconium tetra fluoride at about pH 2-3, followed by determination of residual fluoride ion selective electrode. The residual fluoride ion concentrations were determined from the electrode potential data using calibration plot. Subsequently, zirconium ion concentrations were determined from the concentration of consumed fluoride ions. A precision of about 2% (RSD) with the mean recovery of more than 94% has been achieved for the determination of zirconium at the concentration of 4.40 X 10 -3 moles lit -1

Mechanistic Study of Delamination Fracture in Al-Li Alloy C458 (2099)

Science.gov (United States)

Tayon, W. A.; Crooks, R. E.; Domack, M. S.; Wagner, J. A.; Beaudoin, A. J.; McDonald, R. J.

2009-01-01

Delamination fracture has limited the use of lightweight Al-Li alloys. In the present study, electron backscattered diffraction (EBSD) methods were used to characterize crack paths in Al-Li alloy C458 (2099). Secondary delamination cracks in fracture toughness samples showed a pronounced tendency for fracture between grain variants of the same deformation texture component. These results were analyzed by EBSD mapping methods and simulated with finite element analyses. Simulation procedures include a description of material anisotropy, local grain orientations, and fracture utilizing crystal plasticity and cohesive zone elements. Taylor factors computed for each grain orientation subjected to normal and shear stresses indicated that grain pairs with the largest Taylor factor differences were adjacent to boundaries that failed by delamination. Examination of matching delamination fracture surface pairs revealed pronounced slip bands in only one of the grains bordering the delamination. These results, along with EBSD studies, plasticity simulations, and Auger electron spectroscopy observations support a hypothesis that delamination fracture occurs due to poor slip accommodation along boundaries between grains with greatly differing plastic response.

Analysis of the flow property of aluminum alloy AA6016 based on the fracture morphology using the hydroforming technology

Science.gov (United States)

Lang, Lihui; Zhang, Quanda; Sun, Zhiying; Wang, Yao

2017-09-01

In this paper, the hydraulic bulging experiments were respectively carried out using AA6016-T4 aluminum alloy and AA6016-O aluminum alloy, and the deformation properties and fracture mechanism of aluminum alloy under the conditions of thermal and hydraulic were analyzed. Firstly, the aluminum alloy AA6016 was dealt with two kinds of heat treatment systems such as solid solution heat treatment adding natural ageing and full annealing, then the aluminum alloy such as AA6016-T4 and AA6016-O were obtained. In the same working environment, the two kinds of materials were used in the process of hydraulic bulging experiments, according to the observation and measurement of the deformation sizes of grid circles and material thicknesses near the fracture region, the flow properties and development trend of fracture defect of the materials were analyzed comprehensively from the perspective of qualitative analysis and quantitative analysis; Secondly, the two kinds of materials were sampled in different regions of the fracture area and the microstructure morphology of the fracture was observed by the scanning electron microscope (SEM). The influence laws of the heat treatment systems on the fracture defect of the aluminum alloy under the condition of the liquid pressure were studied preliminarily by observing the distribution characteristics of the fracture microstructure morphology of dimple. At the same time, the experimental research on the ordinary stamping forming process of AA6016-O was carried out and the influence law of different forming process on the fracture defect of the aluminum alloy material was studied by observing the distribution of the fracture microstructure morphology; Finally, the development process of the fracture defect of aluminum alloy sheet was described theoretically from the view of the stress state.

Study on direct dissolution of U-10Zr alloy and distribution of uranium and zirconium in liquid cadmium

International Nuclear Information System (INIS)

Ye Yuxing; Gao Yuan

1997-09-01

The effect of dissolution time, temperature, total surface area of U-10Zr alloy pellets and stirring on the dissolution and dissolution rate of uranium in liquid cadmium were studied. Cadmium containing U and Zr dissolved from U-10Zr alloy at 475 degree C and 500 degree C respectively was analyzed with electron microanalyzer. The experimental results show that at 400 degree and 500 degree C with the stirring rate of some 150 r/min, the solubilities of uranium in liquid cadmium are 0.4% and 2.2%, respectively. At the first 30 min, the dissolution rates of U-10Zr alloy pellets are 0.05 g/(cm 2 ·h) and 0.32 g/(cm 2 ·h), respectively. The suitable dissolution conditions for U-10Zr alloy pellets in liquid cadmium (the ratio of the mass of liquid cadmium to that of the pellets ≅7) are: temperature, about 480 degree C; stirring rate, about 150 r/min; dissolution time, 4 h. The distribution of uranium and zirconium in cadmium is homogeneous

Heat treatments and low temperature fracture toughness of a Ti-6A1-4V alloy

International Nuclear Information System (INIS)

Nagai, K.; Hiraga, K.; Ishikawa, K.; Ogata, T.

1984-01-01

Titanium alloy is one of the reliable structural materials for cryogenic use owing to its high strength, high specific strength and low thermal conductivity. Heat treatment is one method of controlling the normally poor fracture toughness of this alloy at ambient temperature. However, there have been few attempts to improve the low temperature fracture toughness by heat treatment. This study was conducted to elucidate the effects of heat treatments on the low temperature fracture toughness in a Ti-6A1-4V alloy. The effects of the heat treatments were as follows: the beta treatment was a very feasible method to improve the low temperature fracture properties; the alpha+beta treatment was favorable for the increment in the low temperature ductility but did not largely improve the fracture toughness; the double treatment yielded good ductility but was not useful for improving the fracture toughness

Study on the improvement of the properties of Zr alloys

International Nuclear Information System (INIS)

Kim, Young Suk; Han, Jung Ho; Jeong, Yong Hwan; Lee, Duk Hyun; Park, Gi Sung; Hong, Jun Hwa; Park, Ji Yun; No, Gae Ho

1992-01-01

1) The objective of this study is to develop the corrosion resistant zirconium base alloys. In order to achieve this goal, this year's activities have focused on the guidelines for the corrosion resistant zirconium alloy design, the manufacturing of the sheets of zirconium base alloys and finally the characterization of the NAZAs (New Alternate Zirconium alloys). The main results from this study can be summarized as follows: 2) Based on the evaluation of the role of alloying elements, i.e., Nb, Sn, Fe, Cr, and etc, as many as 23 different kinds of the NAZAs were preliminarily designed. 3) The 3 kinds of the NAZAs-Lot 15, 22 and 23 manufactured into a sheet though a series of manufacturing procedures. 4) The microstructures, hardness and the corrosion performances of 3 kinds of NAZAs were investigated. (Author)

Heat-treatment and heat-to-heat variations in the fracture toughness of Alloy 718

International Nuclear Information System (INIS)

Mills, W.J.

1981-07-01

The effect of heat-treatment and heat-to-heat variations on the J Ic fracture toughness response of Alloy 718 was examined at room and elevated temperatures using the multiple-specimen R-curve technique. Six heats of alloy 718 were tested in the conventional and modified heat-treated conditions. The fracture toughness response for the modified superalloy was found to be superior to that exhibited by the conventional material. Heat-to-heat variations in the J Ic response of Alloy 718 were observed in both heat-treated conditions; the modified treatment exhibited much larger variability. The J Ic and corresponding K Ic fracture toughness values were analyzed statistically to establish minimum expected toughness, values for use in design and safety analyses. 26 refs., 10 figs., 9 tabs

Amine extraction of lead(II) and zirconium(IV) with succinate media

International Nuclear Information System (INIS)

Mahamuni, S.V.; Mane, C.P.; Sargar, B.M.; Rajmane, M.M.; Anuse, M.A.

2004-01-01

Lead is an important constituent of various alloys, which are in increasing demand in manufacture of batteries and nuclear shielding while the use of zirconium in nuclear power plants as entirely cladding uranium fuel is most important. This study was carried out to optimize the extraction conditions for Pb(II) and zirconium(IV)

Delayed hydride cracking of zirconium alloy fuel cladding

International Nuclear Information System (INIS)

2010-10-01

This report describes the work performed in a coordinated research project on Hydrogen and Hydride Degradation of the Mechanical and Physical Properties of Zirconium Alloys. It is the second in the series. In 2005-2009 that work was extended within a new CRP called Delayed Hydride Cracking in Zirconium Alloy Fuel Cladding. The project consisted of adding hydrogen to samples of Zircaloy-4 claddings representing light water reactors (LWRs), CANDU and Atucha, and measuring the rates of delayed hydride cracking (DHC) under specified conditions. The project was overseen by a supervisory group of experts in the field who provided advice and assistance to participants as required. All of the research work undertaken as part of the CRP is described in this report, which includes details of the experimental procedures that led to a consistent set of data for LWR cladding. The participants and many of their co-workers in the laboratories involved in the CRP contributed results and material used in this report, which compiles the results, their analysis, discussions of their interpretation and conclusions and recommendations for future work. The research was coordinated by an advisor and by representatives in three laboratories in industrialized Member States. Besides the basic goal to transfer the technology of the testing technique from an experienced laboratory to those unfamiliar with the methods, the CRP was set up to harmonize the experimental procedures to produce consistent sets of data, both within a single laboratory and between different laboratories. From the first part of this project it was demonstrated that by following a standard set of experimental protocols, consistent results could be obtained. Thus, experimental vagaries were minimized by careful attention to detail of microstructure, temperature history and stress state in the samples. The underlying idea for the test programme was set out at the end of the first part of the project on pressure tubes. The

Recent irradiation tests of uranium-plutonium-zirconium metal fuel elements

International Nuclear Information System (INIS)

Pahl, R.G.; Lahm, C.E.; Villarreal, R.; Hofman, G.L.; Beck, W.N.

1986-09-01

Uranium-Plutonium-Zirconium metal fuel irradiation tests to support the ANL Integral Fast Reactor concept are discussed. Satisfactory performance has been demonstrated to 2.9 at.% peak burnup in three alloys having 0, 8, and 19 wt % plutonium. Fuel swelling measurements at low burnup in alloys to 26 wt % plutonium show that fuel deformation is primarily radial in direction. Increasing the plutonium content in the fuel diminishes the rate of fuel-cladding gap closure and axial fuel column growth. Chemical redistribution occurs by 2.1 at.% peak burnup and generally involves the inward migration of zirconium and outward migration of uranium. Fission gas release to the plenum ranges from 46% to 56% in the alloys irradiated to 2.9 at.% peak burnup. No evidence of deleterious fuel-cladding chemical or mechanical interaction was observed

Effects of Eutectic Si Particles on Mechanical Properties and Fracture Toughness of Cast A356 Aluminum Alloys

International Nuclear Information System (INIS)

Lee, Kyu Hong; Lee, Sung Hak; Kwon, Yong Nam

2007-01-01

The present study aims at investigating the effects of eutectic Si particles on mechanical properties and fracture toughness of three A356 aluminum alloys. These A356 alloys were fabricated by casting processes such as rheo-casting, squeeze-casting, and casting-forging, and their mechanical properties and fracture toughness were analyzed in relation with microfracture mechanism study. All the cast A356 alloys contained eutectic Si particles mainly segregated along solidification cells, and the distribution of Si particles was modified by squeeze-casting and casting-forging processes. Microfracture observation results showed that eutectic Si particles segregated along cells were cracked first, but that aluminum matrix played a role in blocking crack propagation. Tensile properties and fracture toughness of the squeeze cast and cast-forged alloys having homogeneous distribution of eutectic Si particles were superior to those of the rheo-cast alloy. In particular, the cast-forged alloy had excellent hardness, strength, ductility, and fracture toughness because of the matrix strengthening and homogeneous distribution of eutectic Si particles due to forging process

Modelling zirconium hydrides using the special quasirandom structure approach

KAUST Repository

Wang, Hao; Chroneos, Alexander I.; Jiang, Chao; Schwingenschlö gl, Udo

2013-01-01

The study of the structure and properties of zirconium hydrides is important for understanding the embrittlement of zirconium alloys used as cladding in light water nuclear reactors. Simulation of the defect processes is complicated due to the random distribution of the hydrogen atoms. We propose the use of the special quasirandom structure approach as a computationally efficient way to describe this random distribution. We have generated six special quasirandom structure cells based on face centered cubic and face centered tetragonal unit cells to describe ZrH2-x (x = 0.25-0.5). Using density functional theory calculations we investigate the mechanical properties, stability, and electronic structure of the alloys. © the Owner Societies 2013.

Corrosion behaviour of zirconium alloys in the autoclaves of Embalse nuclear power plant

International Nuclear Information System (INIS)

Bordoni, Roberto A.; Olmedo, Ana M.; Villegas, Marina; Miyagusuku, Marcela; Maroto, Alberto J. G.; Sainz, Ricardo A.; Fernandez, Alberto N.; Allemandi, Walter D.

1999-01-01

The corrosion behaviour of zirconium alloys coupons attached to the holders of the autoclaves located out of core in the primary circuit of Embalse nuclear power plant is described. The Zr-2.5 Nb coupons of the autoclaves at the higher temperature (305 C degrees) and the Zry-4 coupons of the autoclaves at 265 and 305 C degrees installed in 1988 had a normal corrosion behaviour, after 3500 of full power days. While, the Zr-2.5 Nb coupons, at 265 C degrees, showed the presence of white oxide nuclei and a weight gain indicating an abnormal corrosion behaviour which might be attributed to the material microstructure. Complementary tests, made in the period September 1991-April 1993, showed that the abnormal corrosion behaviour observed for the Canadian coupons installed in 1983 was due to a surface contamination of the Zry-4 coupons and due to the microstructure of the Zr-2.5 Nb coupons. The normal corrosion behaviour for both alloys installed in 1986, showed that the resin ingress to the primary circuit that occurred in 1988, do not affect the performance of these materials. (author)

Lithium uptake and the corrosion of zirconium alloys in aqueous lithium hydroxide solutions

International Nuclear Information System (INIS)

Ramasubramanian, N.

1991-01-01

This paper reports on corrosion films on zirconium alloys that were analyzed for lithium by Atomic Absorption Spectroscopy (AAS), Secondary Ion Mass Spectrometry (SIMS), and Infrared Reflection Absorption Spectroscopy (IRAS). The oxides grown in reactor in dilute lithium hydroxide solution, specimens cut from Zircaloy, and Zr-2.5Nb alloy pressure tubes removed from CANDU (Canada Deuterium Uranium, Registered Trademark) reactors showed low concentrations of lithium (4 to 50 ppm). The lithium was not leachable in a warm dilute acid. 6 Li undergoes transmutation by the 6 Li(n,t) 4 He reaction. However, SIMS profiles for d 7 Li were identical through the bulk oxide and the isotopic ratio was close to the natural abundance value. The lithium in the oxide, existing as adsorbed lithium on the surface, has been in dynamic equilibrium with lithium in the coolant, and, in spite of many Effective Full Power Years (EFPY) of operation, lithium added to the CANDU coolant at ∼2.5 ppm is not concentrating in the oxides. On the other hand, corrosion films grown in the laboratory in concentrated lithium hydroxide solutions were very porous and contained hundreds of ppm of lithium in the oxide

Morphology of intermetallic phases in Al-Si cast alloys and their fracture behaviour

Directory of Open Access Journals (Sweden)

Lenka Hurtalová

2015-03-01

Full Text Available Applications of Al-Si cast alloys in recent years have increased especially in the automotive industry (dynamic exposed cast, en-gine parts, cylinder heads, pistons and so on. Controlling the microstructure of secondary aluminium cast alloys is very important, because these alloys contain more additional elements that form various intermetallic phases in the structure. Therefore, the contribution is dealing with the valuation type of intermetallic phases and their identification with using optical and scanning microscopy. Some of the intermetallic phases could be identified on the basis of morphology but some of them must be identified according EDX analysis. The properties of alu-minium alloy are affected by morphology of intermetallic phases and therefore it is necessary to study morphology and its fracture behav-iour. The present work shows morphology and typical fracture behaviour as the most common intermetallic phases forming in Al-Si alloys.

Investigation of in-pile grown corrosion films on zirconium-based alloys

International Nuclear Information System (INIS)

Gebhardt, O.; Hermann, A.; Bart, G.; Blank, H.; Ray, I.L.F.

1996-01-01

In-pile grown corrosion films on different fuel rod claddings (standard Zircaloy-4, extra low tin Zircaloy (ELS), and Zr2.5Nb) have been studied using a variety of experimental techniques. The aim of the investigations was to find out common features and differences between the corrosion layers grown on zirconium alloys having different composition. Methods applied were scanning and transmission electron microscopy (SEM, TEM), electrochemical impedance spectroscopy (EIS), and electrochemical anodization. The morphological differences have been observed between the specimens that could explain the irradiation enhancement of corrosion of Zircaloy-4. The features of the compact oxide close to the oxide/metal interface have been characterized by electrochemical methods. The relationship between the thickness of this protective oxide and the overall oxide thickness has been investigated by EIS. It was found that this relation is dependent on the location of the oxide along the fuel rod and on the corrosion rate

Surface coating Zr or Zr alloy nuclear fuel elements

International Nuclear Information System (INIS)

Donaghy, R.E.; Sherman, A.H.

1980-01-01

A method is disclosed for preventing stress corrosion cracking or metal embrittlement of a zirconium or zirconium alloy container that is to be coated on the inside surface with a layer of a metal such as copper, a copper alloy, nickel, or iron and used for holding nuclear fuel material as a nuclear fuel element. The zirconium material is etched in an etchant solution, desmutted mechanically or ultrasonically, oxidized to form an oxide coating on the zirconium, cleaned in an aqueous alkaline cleaning solution, activated for electroless deposition of a metal layer and contacted with an electroless metal plating solution. This method provides a boundary layer of zirconium oxide between the zirconium container and the metal layer. (author)

Hydrogen effect on tendency to delayed brittle fracture in titanium alloys

International Nuclear Information System (INIS)

Nazimov, O.P.; Bunin, L.A.; Il'in, A.A.; Ponomareva, N.A.

1979-01-01

The results of investigating hydrogen effetc on the tendency to delayed fracture of the titanium alloys of VT1-0, VT5, VT5-1, OT4, VT6S and VT14 are given. The delayed fracture test data have been compared with the results of fractographic investigations. The notion of structural instability in the initial condition during the tests was suggested as a criterion for evaluating the tendency of metal to delayed fracture

Influence of heat treatment on the strength and fracture toughness of 7N01 aluminum alloy

Energy Technology Data Exchange (ETDEWEB)

Li, Bo [School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu, 610031, Sichuan (China); Wang, Xiaomin, E-mail: xmwang991011@163.com [School of Life Science and Engineering, Southwest Jiaotong University, Chengdu, 610031, Sichuan (China); Chen, Hui; Hu, Jie [School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu, 610031, Sichuan (China); Huang, Cui [School of Life Science and Engineering, Southwest Jiaotong University, Chengdu, 610031, Sichuan (China); Gou, Guoqing [School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu, 610031, Sichuan (China)

2016-09-05

7N01 aluminum (Al) alloys are treated by five heat treatment methods as peak aging (T6), over aging (T74), high temperature and subsequently low temperature aging (HLA), retrogression and reaging (RRA) and double retrogression and reaging (DRRA). The strength and fracture toughness of the five samples are tested, and the microstructures are investigated by optical microscopy (OM), transmission electron microscopy (TEM), and scanning electron microscopy (SEM). The results show that 7N01 Al-alloy treated at T6 condition has high strength but low fracture toughness. Compared with T6 treatment, T74 and HLA treatments increase the fracture toughness by 67% and 90% respectively, while the strength decrease by 9% and 17%. RRA process is a proper treatment method for 7N01 which improves the fracture toughness without sacrificing strength. The fracture toughness of DRRA treated alloy is much lower than that of RRA. Quantitative analysis through TEM images shows that the heat treatment affects the mechanical properties of 7N01 Al-alloy highly through changing the precipitates in grains and on grain boundaries, which can be explained by the coherency strengthening mechanism and Orowan mechanism. - Highlights: • Five heat treatments which can change the properties of 7N01 Al alloy were designed. • Quantitative analysis of precipitates was employed to study the mechanism. • RRA treatment can make proper strength/toughness property balances for 7N01 Al alloy.

Influence of heat treatment on the strength and fracture toughness of 7N01 aluminum alloy

International Nuclear Information System (INIS)

Li, Bo; Wang, Xiaomin; Chen, Hui; Hu, Jie; Huang, Cui; Gou, Guoqing

2016-01-01

7N01 aluminum (Al) alloys are treated by five heat treatment methods as peak aging (T6), over aging (T74), high temperature and subsequently low temperature aging (HLA), retrogression and reaging (RRA) and double retrogression and reaging (DRRA). The strength and fracture toughness of the five samples are tested, and the microstructures are investigated by optical microscopy (OM), transmission electron microscopy (TEM), and scanning electron microscopy (SEM). The results show that 7N01 Al-alloy treated at T6 condition has high strength but low fracture toughness. Compared with T6 treatment, T74 and HLA treatments increase the fracture toughness by 67% and 90% respectively, while the strength decrease by 9% and 17%. RRA process is a proper treatment method for 7N01 which improves the fracture toughness without sacrificing strength. The fracture toughness of DRRA treated alloy is much lower than that of RRA. Quantitative analysis through TEM images shows that the heat treatment affects the mechanical properties of 7N01 Al-alloy highly through changing the precipitates in grains and on grain boundaries, which can be explained by the coherency strengthening mechanism and Orowan mechanism. - Highlights: • Five heat treatments which can change the properties of 7N01 Al alloy were designed. • Quantitative analysis of precipitates was employed to study the mechanism. • RRA treatment can make proper strength/toughness property balances for 7N01 Al alloy.

Multiscale modelling of hydrogen embrittlement in zirconium alloys

Energy Technology Data Exchange (ETDEWEB)

Majevadia, Jassel; Wenman, Mark; Balint, Daniel; Sutton, Adrian [Imperial College London (United Kingdom); Nazarov, Roman [MPIE, Dusseldorf (Germany)

2013-07-01

Delayed Hydride Cracking (DHC) is a commonly occurring embrittlement phenomenon in zirconium alloy fuel cladding within Pressurized Water Reactors (PWRs). DHC is caused by the accumulation of hydrogen atoms taken up by the metal, and the formation of brittle hydrides in the vicinity of crack tips. The rate of crack growth is limited by the rate of hydrogen diffusion to the crack, which can be modelled by solving a stress driven diffusion equation that incorporates the elastic interaction between defects. This of interest in the present work. The elastic interaction is calculated by combining defect forces determined through Density Functional Theory (DFT) simulations, and an exact solution for the anisotropic elastic field of an edge dislocation in Zr. making it possible to determine the interaction energy without the need to simulate directly a hydrogen atom in the presence of a crack or dislocation, which is computationally prohibitive with DFT. The result of the elastic interaction energy calculations can be utilised to determine the segregation of hydrogen to a crack tip for varying crack tip geometries, and in the presence of other crystal defects. This is done by implementing a diffusion equation for hydrogen within a discrete dislocation dynamics simulation. In the present work a model has been developed to demonstrate the effect of a single dislocation on hydrogen diffusion to create a Cottrell atmosphere.

Effects of solutes on damage production and recovery in zirconium

International Nuclear Information System (INIS)

Zee, R.H.; Birtcher, R.C.; MacEwen, S.R.; Abromeit, C.

1986-04-01

Dilute zirconium-based alloys and pure zirconium were irradiated at 10 K with spallation neutrons at IPNS. Four types of alloys - Zr-Ti, Zr-Sn, Zr-Dy and Zr-Au - each with three concentration levels, were used. Low-temperature resistivity damage rates are enhanced by the presence of any of the four solutes. The greatest enhancement was produced by Au while the least by Dy. Within each alloy group, damage production also increased but at a decreasing rate, with increasing concentration. Post-irradiation annealing experiments, up to 400 K, showed that all four solutes suppress recovery due to interstitial migration, indicative of interstitial trapping by the solutes. Vacancy recovery is also suppressed by the presence of Sn, Dy or Au. The effect of Ti is to shift this stage to lower temperature. No clear correlation between the results with solute size was detected

Microstructure, tensile properties and fracture behavior of high temperature Al–Si–Mg–Cu cast alloys

Energy Technology Data Exchange (ETDEWEB)

Mohamed, A.M.A., E-mail: madel@uqac.ca [Center for Advanced Materials, Qatar University, Doha (Qatar); Department of Metallurgical and Materials Engineering, Faculty of Petroleum and Mining Engineering, Suez Canal University, Box 43721, Suez (Egypt); Samuel, F.H. [Université du Québec à Chicoutimi, Chicoutimi, QC, Canada G7H 2B1 (Canada); Al Kahtani, Saleh [Industrial Engineering Program, Mechanical Engineering Department, College of Engineering, Salman bin Abdulaziz University, Al Kharj (Saudi Arabia)

2013-08-10

The high temperature tensile behavior of 354 aluminum cast alloy was investigated in the presence of Zr and Ni. The cast alloys were given a solutionizing treatment followed by artificial aging at 190 °C for 2 h. High temperature tensile tests were conducted at various temperatures from 25 °C to 300 °C. Optical microscopy and electron probe micro-analyzer were used to study the microstructure of different intermetallic phases formed. The fractographic observations of fracture surface were analyzed by scanning electron microscopy to understand the fracture mechanism. The results revealed that the intermetallics phases of (Al, Si){sub 3}(Zr, Ti), Al{sub 3}CuNi and Al{sub 9}NiFe are the main feature in the microstructures of alloys with Zr and Ni additions. The results also indicated that the tensile strength of alloy decreases with an increase in temperature. The combined addition of 0.2 wt% Zr and 0.2 wt% Ni leads to a 30% increase in the tensile properties at 300 °C compared to the base alloy. Zr and Ni bearing phases played a vital role in the fracture mechanism of the alloys studied.

Microstructure, tensile properties and fracture behavior of high temperature Al–Si–Mg–Cu cast alloys

International Nuclear Information System (INIS)

Mohamed, A.M.A.; Samuel, F.H.; Al Kahtani, Saleh

2013-01-01

The high temperature tensile behavior of 354 aluminum cast alloy was investigated in the presence of Zr and Ni. The cast alloys were given a solutionizing treatment followed by artificial aging at 190 °C for 2 h. High temperature tensile tests were conducted at various temperatures from 25 °C to 300 °C. Optical microscopy and electron probe micro-analyzer were used to study the microstructure of different intermetallic phases formed. The fractographic observations of fracture surface were analyzed by scanning electron microscopy to understand the fracture mechanism. The results revealed that the intermetallics phases of (Al, Si) 3 (Zr, Ti), Al 3 CuNi and Al 9 NiFe are the main feature in the microstructures of alloys with Zr and Ni additions. The results also indicated that the tensile strength of alloy decreases with an increase in temperature. The combined addition of 0.2 wt% Zr and 0.2 wt% Ni leads to a 30% increase in the tensile properties at 300 °C compared to the base alloy. Zr and Ni bearing phases played a vital role in the fracture mechanism of the alloys studied

Laser-Based Additive Manufacturing of Zirconium

Directory of Open Access Journals (Sweden)

Himanshu Sahasrabudhe

2018-03-01

Full Text Available Additive manufacturing of zirconium is attempted using commercial Laser Engineered Net Shaping (LENSTM technique. A LENSTM-based approach towards processing coatings and bulk parts of zirconium, a reactive metal, aims to minimize the inconvenience of traditional metallurgical practices of handling and processing zirconium-based parts that are particularly suited to small volumes and one-of-a-kind parts. This is a single-step manufacturing approach for obtaining near net shape fabrication of components. In the current research, Zr metal powder was processed in the form of coating on Ti6Al4V alloy substrate. Scanning electron microscopy (SEM and energy dispersive spectroscopy (EDS as well as phase analysis via X-ray diffraction (XRD were studied on these coatings. In addition to coatings, bulk parts were also fabricated using LENS™ from Zr metal powders, and measured part accuracy.

Delayed hydride cracking in zirconium alloys in pressure tube nuclear reactors. Final report of a coordinated research project 1998-2002

International Nuclear Information System (INIS)

2004-10-01

This report describes all of the research work undertaken as part of the IAEA coordinated research project on hydrogen and hydride induced degradation of the mechanical and physical properties of zirconium based alloys, and includes a review of the state of the art in understanding crack propagation by Delayed Hydride Cracking (DHC), and details of the experimental procedures that have produced the most consistent set of DHC rates reported in an international round-robin exercise to this date. It was concluded that 1) the techniques for performing measurements of the rate of delayed hydride cracking in zirconium alloys have been transferred from the host laboratory to other countries; 2) by following a strict procedure, a very consistent set of values of crack velocity were obtained by both individual laboratories and between the different laboratories; 3) the results over a wide range of test temperatures from materials with various microstructures fitted into the current theoretical framework for delayed hydride cracking; 4) an inter-laboratory comparison of hydrogen analysis revealed the importance of calibration and led to improvements in measurement in the participating laboratories and 5) the success of the CRP in achieving its goals has led to the initiation of some national programmes

Comparison of fracture properties for two types of low alloy steels

International Nuclear Information System (INIS)

Nasreldin, A.M.

2004-01-01

The fracture properties of two types of low alloy steels used in the pressure vessel and boilers industry were determined. The first type was the steel A533-B which comprised a fully bainitic microstructure. The second one was the C-Mn steel which consisted of ferritic-pearlitic microstructure. The following fracture properties were determined using instrumented impact testing: the total fracture energy, the crack initiation and propagation energies, the brittleness transition temperature and the local fracture stress. The steel A533-B showed better fracture properties at high testing temperatures, while the C-Mn steel displayed higher resistance to brittle fracture at low testing temperatures. The results were discussed in relation to the difference in microstructure and fracture surface morphology for both steels

Research and development of zirconium industry in China

International Nuclear Information System (INIS)

Liu Jianzhang; Tian Zhenye

2001-01-01

The development of uranium material for nuclear power and silicon material for information industry represents two revolutionary changes in the material field in 20-th century. The development of these kinds of materials not only brings about great revolution of technology in the material field, but also promotes the great advancement of the world economy. Zirconium or its alloy, as one of the most important material in atomic age, just as the same as foreign countries has been developed under promotion of nuclear submarine project in China, and building of civil nuclear power reactor then has been laid a solid foundation for zirconium industry and provide a broad market for zirconium material

Electrochemical oxidation of zirconium alloys in pre-transition and post-transition kinetic regimes at corrosion in electrolyte solutions

International Nuclear Information System (INIS)

Barkov, A.A.; Shavshin, V.M.

1986-01-01

With the aim of investigation on oxidation of zirconium alloys (Zr+2.5% Nb) the critical thickness of beginning of spalling of froming oxide films in HCl and NHO 3 aqueous solutions was evaluated by coulometry with accelerated procedure. Some variants of predeposition of modificated oxide coatings are proposed increase pre-transition regime time and to decrease corrosion during post-transition regime. Increase in agressivity of solutions (addition of 1 vol.% HF) and UV irradiation are found to increase 3-4 times pre-transition period

Fracture mechanics behaviour of neutron irradiated Alloy A-286

International Nuclear Information System (INIS)

Mills, W.J.; James, L.A.

The effect of fast-neutron irradiation on the fatigue-crack propagation and fracture toughness behaviour of Alloy A-286 was characterized using fracture mechanics techniques. The fracture toughness was found to decrease continuously with increasing irradiation damage at both 24 deg. C and 427 deg. C. In the unirradiated and low fluence conditions, specimens displayed appreciable plasticity prior to fracture, and equivalent Ksub(Ic) values were determined from Jsub(Ic) fracture toughness results. At high irradiation exposure levels, specimens exhibited a brittle Ksub(Ic) fracture mode. The 427 deg. C fracture toughness fell from 129 MPa√m in the unirradiated condition to 35 MPa√m at an exposure of 16.2 dpa (total fluence of 5.2x10 22 n/cm 2 ). Room temperature fracture toughness values were consistently 40 to 60 percent higher than the 427 deg. C values. Electron fractography revealed that the reduction in fracture resistance was attributed to a fracture mechanism transition from ductile microvoid coalescence to channel fracture. Fatigue-crack propagation tests were conducted at 427 deg. C on specimens irradiated at 2.4 dpa and 16.2 dpa. Crack growth rates at the lower exposure level were comparable to those in unirradiated material, while those at the higher exposure were slightly higher than in unirradiated material. (author)

Investigation of the brittle fracture behavior of intermetallic Ti-Al-Si-Nd-alloys

International Nuclear Information System (INIS)

Wittkowsky, B.U.

1995-01-01

The object of this paper is the fracture behaviour of three Ti-Al-Si-Nb alloys. Fracture mechanical data are experimentally determined and their statistical properties are investigated. To describe the fracture process of disordered heterogeneous brittle materials a statistical model was developed, based on damage mechanics. With the aid of this model it was possible to attribute the fracture behaviour, the fracture mechanical data and their statistical properties to the microstructure of the materials studied. (orig.) [de

Corrosion-electrochemical behaviour and mechanical properties ofaluminium alloy-321, alloyed by barium

International Nuclear Information System (INIS)

Ganiev, I.; Mukhiddinov, G.N.; Kargapolova, T.V.; Mirsaidov, U.

1995-01-01

The purpose of present work is studying of influence of barium additionson electrochemical corrosion of casting aluminium-copper alloy Al-321,containing as base alloying components copper, chromium, manganese, titanium,zirconium, cadmium

Preparation and certification of certified reference materials JAERI-Z21, Z22 and Z23 for analysis of zirconium and its alloys

International Nuclear Information System (INIS)

Takashima, Kyoichiro

1991-03-01

The Sub-Committee on Chemical Analysis of Nuclear Materials was organized in April 1987, under the Committee on Analytical Chemistry of Nuclear Fuels and Reactor Materials, JAERI, for renewal of certified reference materials of zirconium base alloys and zirconium metal. Collaborative analysis was carried out among ten participating laboratories for the certification of the JAERI CRMs Z21 to Z23. As a results of the collaborative works, the certified values for sixteen elements (Sn, Fe, Ni, Cr, Hf, Al, Si, Co, Cu, Ti, Mn, Pb, U, Cd, B and W) in the CRMs were given. In this report, preparation of raw materials, homogeneity test, chemical analysis for certification by collaborative works during April 1987 to March 1990 are described. (author)

Expanded heat treatment to form residual compressive hoop stress on inner surface of zirconium alloy tubing

International Nuclear Information System (INIS)

Megata, Masao

1997-01-01

A specific heat treatment process that introduces hoop stress has been developed. This technique can produce zirconium alloy tubing with a residual compressive hoop stress near the inner surface by taking advantage of the mechanical anisotropy in hexagonal close-packed zirconium crystal. Since a crystal having its basal pole parallel to the tangential direction of the tubing is easier to exhibit plastic elongation under the hoop stress than that having its basal pole parallel to the radial direction, the plastic and elastic elongation can coexist under a certain set of temperature and hoop stress conditions. The mechanical anisotropy plays a role to extend the coexistent stress range. Thus, residual compressive hoop stress is formed at the inner surface where more plastic elongation occurs during the heat treatment. This process is referred to as expanded heat treatment. Since this is a fundamental crystallographic principle, it has various applications. The application to improve PCI/SCC (pellet cladding interaction/stress corrosion cracking) properties of water reactor fuel cladding is promising. Excellent results were obtained with laboratory-scale heat treatment and an out-reactor iodine SCC test. These results included an extension of the time to SCC failure. (author)

Determination of hydrogen in zirconium and its alloys by melt extraction under carrier gas flow using thermal conductivity cell as detector

International Nuclear Information System (INIS)

Akhtar, J.; Ahmed, M.; Mohammad, B.; Jan, S.; Waqar, F.

1987-06-01

In the production of zirconium metal and its alloys the presence of hydrogen impurity affects mechanical and corrosion resistance properties of the product. Therefore, determination of hydrogen contents of the product is necessary. Conditions for its analysis by melt extraction under carrier gas stream using thermal conductivity cell as detector were studied and optimised. The method is capable of measuring hydrogen impurity in parts per million range. (author)

Analytical functions used for description of the plastic deformation process in Zirconium alloys WWER type fuel rod cladding under designed accident conditions

International Nuclear Information System (INIS)

Fedotov, A.

2003-01-01

The aim of this work was to improve the RAPTA-5 code as applied to the analysis of the thermomechanical behavior of the fuel rod cladding under designed accident conditions. The irreversible process thermodynamics methods were proposed to be used for the description of the plastic deformation process in zirconium alloys under accident conditions. Functions, which describe yielding stress dependence on plastic strain, strain rate and temperature may be successfully used in calculations. On the basis of the experiments made and the existent experimental data the dependence of yielding stress on plastic strain, strain rate, temperature and heating rate for E110 alloy was determined. In future the following research work shall be made: research of dynamic strain ageing in E635 alloy under different strain rates; research of strain rate influence on plastic strain in E635 alloy under test temperature higher than 873 K; research of deformation strengthening of E635 alloy under high temperatures; research of heating rate influence n phase transformation in E110 and E635 alloys

Investigation of strain heterogeneities by laser scanning extensometry in strain ageing materials: application to zirconium alloys

Energy Technology Data Exchange (ETDEWEB)

Graff, S.; Forest, S.; Strudel, J.L. [Centre des Materiaux / UMR 7633, Ecole des Mines de Paris / CNRS, BP 87, 91003 Evry (France); Dierke, H.; Neuhauser, H. [Institut fur Physik der Kondensierten Materie, 38106 Braunschweig (Germany); Prioul, C. [MSSMAT, Ecole Centrale Paris, Grande Voie des Vignes, 92295 Chatenay-Malabry (France); Bechade, J.L. [SRMA, CEA Saclay, 91191 Gif sur Yvette (France)

2005-07-01

Laser scanning extensometry was used to detect and characterize propagating plastic instabilities such as the Luders bands at the millimeter scale. Spatio-temporal plastic heterogeneities are due to either static or dynamic strain ageing (SSA and DSA) phenomena. Regarding zirconium alloys, different type of heterogeneities were observed: their features strongly depended on mechanical test conditions. In one case, they appeared to be non propagating but preserved along the stress-strain curve and were associated with SSA effects such as stress peaks after relaxation periods or after unloading steps with waiting times. In other case, they appeared as non propagating but were not associated with SSA effects. (authors)

Investigation of strain heterogeneities by laser scanning extensometry in strain ageing materials: application to zirconium alloys

International Nuclear Information System (INIS)

Graff, S.; Forest, S.; Strudel, J.L.; Dierke, H.; Neuhauser, H.; Prioul, C.; Bechade, J.L.

2005-01-01

Laser scanning extensometry was used to detect and characterize propagating plastic instabilities such as the Luders bands at the millimeter scale. Spatio-temporal plastic heterogeneities are due to either static or dynamic strain ageing (SSA and DSA) phenomena. Regarding zirconium alloys, different type of heterogeneities were observed: their features strongly depended on mechanical test conditions. In one case, they appeared to be non propagating but preserved along the stress-strain curve and were associated with SSA effects such as stress peaks after relaxation periods or after unloading steps with waiting times. In other case, they appeared as non propagating but were not associated with SSA effects. (authors)

Mitigation of harmful effects of welds in zirconium alloy components

International Nuclear Information System (INIS)

Coleman, C.E.; Doubt, G.L.; Fong, R.W.L.; Root, J.H.; Bowden, J.W.; Sagat, S.; Webster, R.T.

1995-01-01

Welding produces local residual tensile stresses and changes in texture in components made from zirconium alloys. In the heat-affected zone in tubes or plates, the basal plane normals are rotated into the plane of the component and perpendicular to the direction of the weld. Thin-walled Zircaloy-2 tubes containing an axial weld do not reach their full strength because they always fail prematurely in the weld when pressurized to failure in a fixed-end burst test. Reinforcing the weld by increasing its thickness by 25% moves the failure to the parent metal and improves the biaxial strength of the tube by 20 to 25% and increases the total elongation by 200 to 450%. In components made from Zr-2.5Nb, the texture in the heat-affected zone promotes delayed hydride cracking (DHC) driven by tensile residual stress. Although the texture is not much affected by heat-treatments below 630 o C and large grain interaction stresses remain as a result of mixed textures, macro-residual tensile stresses can be relieved by heat treatment to the point where the probability of cracking is very low. (author)

Mitigation of harmful effects of welds in zirconium alloy components

International Nuclear Information System (INIS)

Coleman, C.E.; Doubt, G.L.; Fong, R.W.L.; Root, J.H.; Bowden, J.W.; Sagat, S.; Webster, R.T.

1993-10-01

Welding produces local residual tensile stresses and changes in texture in components made from zirconium alloys. In the heat-affected zone in tubes or plates, the basal plane normals are rotated into the plane of the component and perpendicular to the direction of the weld. Thin-walled zircaloy-2 tubes containing an axial weld do not reach their full strength, because they always fail prematurely in the weld when pressurised to failure in a fixed-end burst test. Reinforcing the weld by increasing its thickness by 25% moves the failure to the parent metal, improves the biaxial strength of the tube by 20 to 25%, and increases the total elongation by 200 to 450%. In components made from Zr-2.5Nb, the texture in the heat-affected zone promotes delayed hydride cracking (DHC) driven by tensile residual stress. Although the texture is not much affected by heat-treatments below 630 degrees celsius and large grain interaction stresses remain as a result of mixed textures, macro-residual tensile stresses can be relieved by heat-treatment to the point where the probability of cracking is very low

Mitigation of harmful effects of welds in zirconium alloy components

International Nuclear Information System (INIS)

Coleman, C.E.; Doubt, G.L.; Fong, R.W.L.; Root, J.H.; Bowden, J.W.; Sagat, S.

1994-01-01

Welding produces local residual tensile stresses and changes in texture in components made from zirconium alloys. In the heat-affected zone in tubes or plates, the basal plane normals are rotated into the plane of the component and perpendicular to the direction of the weld. Thin-walled Zircaloy-2 tubes containing an axial weld do not reach their full strength because they always fail prematurely in the weld when pressurized to failure in a fixed-end burst test. Reinforcing the weld by increasing its thickness by 25% moves the failure to the parent metal and improves the biaxial strength of the tube by 20 to 25% and increases the total elongation by 200 to 450%. In components made from Zr-2.5Nb, the texture in the heat-affected zone promotes delayed hydride cracking (DHC) driven by tensile residual stress. Although the texture is not much affected by heat-treatments below 630 C and large grain interaction stresses remain as a result of mixed textures, macro-residual tensile stresses can be relieved by heat treatment to the point where the probability of cracking is very low

Fracture toughness of ferritic alloys irradiated at FFTF

International Nuclear Information System (INIS)

Huang, F.H.

1986-05-01

Ferritic compact tension specimens loaded in the Material Open Test Assembly (MOTA) for irradiation during FFTF Cycle 4 were tested at temperatures ranging from room temperature to 428/degree/C. The electrical potential single specimen method was used to measure the fracture toughness of the specimens. Results showed that the fracture toughness of both HT-9 and 9Cr-1Mo decreases with increasing test temperature and that the toughness of HT-9 was about 30% higher than that of 9Cr-1Mo. In addition, increasing irradiation temperature resulted in an increase in tearing modulus for both alloys. 4 refs., 5 figs., 1 tab

Deformation of zirconium - niobium alloy E635 in sub-microsecond shock waves

Science.gov (United States)

Kazakov, D. N.; Kozelkov, O. E.; Mayorova, A. S.; Malyugina, A. S.; Mokrushin, S. S.; Pavlenko, A. V.

2015-09-01

Strength characteristics of zirconium - niobium alloy E635 were measured under shock - wave loading conditions at normal and elevated temperatures and results of these measurements are presented. Measurements were taken in conditions when samples were impacted by plane shock waves with the pressure up to 13 GPa and duration from ˜0.05 μs up to 1 μs. Free-surface velocity profiles were recorded with the help of VISAR and PDV laser Doppler velocimeters having nanosecond time resolution. Evolution of elastic precursors with samples thickness varying from 0.5 up to 8 mm is also considered. Measured attenuation of the elastic precursor was used to determine plastic strain rate behind the precursor front. Temperature effect on the value of dynamic elastic limit and spall strength at normal and elevated temperatures is studied. This work is implemented with the support of the State Atomic Energy Corporation "Rosatom" under State Contract H.4x.44.90.13.1111.

Identification method of fracture mode based on measurement of microscopic plastic deformation in a Mg cast alloy

Energy Technology Data Exchange (ETDEWEB)

Ochi, Naoya [Department of Material Science and Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan); Higuchi, Yu-ki [Department of Mechanical Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan); Narita, Ichihito, E-mail: i-narita@live.jp [Department of Material Science and Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan); Miyahara, Hirofumi, E-mail: miyahara@zaiko.kyushu-u.ac.jp [Department of Material Science and Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan); Matsumoto, Toshiharu [Tobata Seisakusho Co., Ltd., 8-21 Shinsone, Kokuraminami-ku, Kitakyushu 800-0211 (Japan); Noguchi, Hiroshi, E-mail: noguchi.hiroshi.936@m.kyushu-u.ac.jp [Department of Mechanical Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan)

2015-08-26

Plastic deformation under fracture surface in non-combustible magnesium alloy was investigated using electron backscatter diffraction analysis after tensile tests of specimens having a fatigue pre-crack or shrinkage porosity, so that it revealed that the fracture mode of shrinkage porosity of the magnesium alloy can be treated as a crack.

Impact of β- radiolysis and transient products on irradiation-enhanced corrosion of zirconium alloys

International Nuclear Information System (INIS)

Lemaignan, C.

1992-01-01

An analysis has been undertaken of the various cases of local enhancement of the corrosion rate of zirconium alloys under irradiation. It is observed that in most cases a strong emission of energetic β - is present leading to a local energy desorption rate higher than the core average. This suggests that the local transient radiolytic oxidising species produced in the coolant by the β - particles could contribute to corrosion enhancement, by increasing the local corrosion potential. This process is applicable to the local enhanced corrosion found in front of stainless steels structural parts, due to the contribution of Mn, in front of Pt inserts and Cu-rich cruds. It explains also the irradiation corrosion enhancement of Cu-rich Zr alloys. Enhanced corrosion around neutron absorbing material is explained similarly by pair production from conversion of high energy capture photons in the cladding, leading to energetic electrons. The same process was found to be active with other highly ionising species like α in Ni-rich alloys and fission products in homogeneous reactors. This mechanism, applicable for an explanation of localised irradiation-enhanced corrosion, is proposed to be extended to the reactor core, where the general enhancement of Zr-alloy corrosion under irradiation would be due to the general radiolysis. It suggests that care should be taken to avoid any source of β - emission or other ionising species in the reactor core that could give an increase of energy deposition rate for radiolysis. Also the corrosion testing conditions for the materials to be used in reactors have to be relevant to the radiolytic environments found in the reactor cores. (orig.)

Influence of grain boundaries on the fracture toughness of tungsten alloys

International Nuclear Information System (INIS)

Gludovatz, B.; Faleschini, M.; Pippan, R.; Hoffmann, A.

2007-01-01

Full text of publication follows: Tungsten and tungsten alloys are possible candidates for future fusion reactors because of their high melting points, high thermal conductivity and their high erosion resistance. Since these materials have a body-centered cubic (bcc) structure, they show a typical change in fracture behaviour from brittle at low temperatures to ductile at high temperatures. For that reason the fracture behaviour of pure tungsten (W), potassium doped tungsten (AKS) and tungsten with 1 wt% La 2 O 3 (WL10) was studied, taking into account the influence of temperature and fabrication condition. Especially AKS has been studied to investigate the longitudinal splitting of the AKS-wires, the crack propagation direction with the lowest fracture toughness. This alloy subjected to intense deformation leads to a material with an elongated grain structure after recrystallization because of the potassium bubbles. Fracture toughness has been investigated by means of 3-point bending (3PB) specimens, double cantilever beam (DCB) specimens and compact tension (CT) specimens. Tests were performed in the range -196 deg. C to more than 1000 deg. C. Though all these materials show an expected increase in fracture toughness with increasing temperature, influences like texture, chemical composition, grain boundary segregation and dislocation density seem to have an extreme influence on the obtained results. These influences can especially be seen in the fracture behaviour and morphology, where two kinds of fracture can occur: on one hand the trans-crystalline and on the other hand the intercrystalline fracture. Therefore techniques like electron backscatter diffraction, auger electron spectroscopy and X-ray line profile analysis were used to determine the parameter influencing fracture toughness. Also new testing techniques have been devised and successfully applied. Additional tests like an 'in-situ EBSD' technique for investigating the formation of dislocations during

Extra spots in the electron diffraction patterns of neutron irradiated zirconium and its alloys

International Nuclear Information System (INIS)

Madden, P.K.

1977-01-01

Specimens of neutron irradiated zirconium and its alloys were examined in the transmission electron microscope. Groups of extra spots, often exhibiting four-fold symmetry, were observed in thin foil electron diffraction patterns of these specimens. The 'extra-spot' structure, like the expected black-dot/small scale dislocation loop neutron irradiated damage, is approximately 100 A in size. Its nature is uncertain. It may be related to irradiation damage or to some artefact introduced during specimen preparation. If it is the latter, then published irradiation damage defect size distributions and determined irradiation growth strains of other investigators, may require modification. The present inconclusive results indicate that extra-spot structure is likely to consist of oxide particles, but may correspond to hydride precipitation or decoration effects, or even, to electron beam effects. (author)

In-situ Investigation of the Fracture Behaviors of 2195-T8 Aluminum-Lithium alloy

Directory of Open Access Journals (Sweden)

Wang Liang

2016-01-01

Full Text Available In this paper, the tensile crack initiation and propagation behavior of 2195-T8 Aluminum-Lithium alloy was studied by in situ scanning electron microscope observation at room temperature. It was found that cracks initiated at second phases which propagated along the grain boundaries only as T1 phases could retard crack growth inside grains. With further increase of strain, within the grain a large number of slip bands were produced, resulting in the deflection of the grains, which leaded to transgranular fracture at last. SEM examination show both intergranular and transgranular fracture surface morphology indicating that the 2195-T8 alloy revealed a mix mechanism for the fracture.

A Study On Critical Thinning In Thin-walled Tube Bending Of Al-Alloy 5052O Via Coupled Ductile Fracture Criteria

International Nuclear Information System (INIS)

Li Heng; Yang He; Zhan Mei

2010-01-01

Thin-walled tube bending(TWTB) method of Al-alloy tube has attracted wide applications in aerospace, aviation and automobile,etc. While, under in-plane double tensile stress states at the extrados of bending tube, the over-thinning induced ductile fracture is one dominant defect in Al-alloy tube bending. The main objective of this study is to predict the critical wall-thinning of Al-alloy tube bending by coupling two ductile fracture criteria(DFCs) into FE simulation. The DFCs include Continuum Damage Mechanics(CDM)-based model and GTN porous model. Through the uniaxial tensile test of the curved specimen, the basic material properties of the Al-alloy 5052O tube is obtained; via the inverse problem solution, the damage parameters of both the two fracture criteria are interatively determined. Thus the application study of the above DFCs in the TWTB is performed, and the more reasonable one is selected to obtain the critical thinning of Al-alloy tube in bending. The virtual damage initiation and evolution (when and where the ductile fracture occurs) in TWTB are investigated, and the fracture mechanisms of the voided Al-alloy tube in tube bending are consequently discussed.

Mechanical and fracture behaviour of Ti-6Al-2Sn-4Zr-2Mo-0.1Si alloys

International Nuclear Information System (INIS)

Dogan, B.; Schwalbe, K.H.

1990-01-01

Titanium alloys have increasingly been used in gas turbine applications due to their high strength-to-weight ratio that leads to improved engine performance and fuel efficiency. The development of required mechanical properties in titanium alloys is strongly controlled by the microstructure achieved by heat treatment and thermomechanical processing. A study is conducted on two Ti-6242-Si alloys with a lamellar and an equiaxed microstructure, to assess the effects of microstructure on the deformation and fracture behaviour based on structural observations. The observations are made on fracture surfaces and sectioned side surfaces of fractured tensile, creep, impact and fracture toughness specimens tested at test temperatures up to 500deg C, correlated with the microstructural constituents. (orig.) With 6 figs., 3 tabs [de

Optimization of the composition and structure of heat-resistant casting aluminium alloys with additions of cerium, iron, nickel and zirconium

International Nuclear Information System (INIS)

Belov, N.A.; Lavrishchev, Yu.V.

2000-01-01

A study is made of the effect of composition and structure on mechanical properties of cast alloys of the Al-Ce-Ni-Fe-Zr system in which binary and ternary eutectics with participation of low alloyed aluminium solid solution and Al 4 Ce, Al 3 Ni and Al 9 FeNi phases are crystallized. It is found that microhardness of eutectics is heavily dependent on the volume fraction of aluminides and their dispersivity. It was shown that essential hardening of aluminium matrix can be achieved at the cost of zirconium additive in quantity of 0.6 % when using two-stage manufacturing operation. Experimental compositions of Al-10 % Ce-5% Ni-0.6 % Zr and Al-1.5 % Fe-1.5 % Ni-0.6 % Zr on the basis of ternary and binary eutectics respectively as billets essentially exceed industrial heat-resistant cast aluminium alloys AK12MMgN and AM5 as to a set of room and high-temperature mechanical properties and hot brittleness index [ru

Modelling of Local Necking and Fracture in Aluminium Alloys

International Nuclear Information System (INIS)

Achani, D.; Eriksson, M.; Hopperstad, O. S.; Lademo, O.-G.

2007-01-01

Non-linear Finite Element simulations are extensively used in forming and crashworthiness studies of automotive components and structures in which fracture need to be controlled. For thin-walled ductile materials, the fracture-related phenomena that must be properly represented are thinning instability, ductile fracture and through-thickness shear instability. Proper representation of the fracture process relies on the accuracy of constitutive and fracture models and their parameters that need to be calibrated through well defined experiments. The present study focuses on local necking and fracture which is of high industrial importance, and uses a phenomenological criterion for modelling fracture in aluminium alloys. As an accurate description of plastic anisotropy is important, advanced phenomenological constitutive equations based on the yield criterion YLD2000/YLD2003 are used. Uniaxial tensile tests and disc compression tests are performed for identification of the constitutive model parameters. Ductile fracture is described by the Cockcroft-Latham fracture criterion and an in-plane shear tests is performed to identify the fracture parameter. The reason is that in a well designed in-plane shear test no thinning instability should occur and it thus gives more direct information about the phenomenon of ductile fracture. Numerical simulations have been performed using a user-defined material model implemented in the general-purpose non-linear FE code LS-DYNA. The applicability of the model is demonstrated by correlating the predicted and experimental response in the in-plane shear tests and additional plane strain tension tests

Manufacturing and performance tests of in-pile creep measuring machine of zirconium alloys

International Nuclear Information System (INIS)

Choi, Y.; Kim, B. G.; Kang, Y. H.

2000-01-01

A mock-up of the in-pile creep test machine of zirconium alloys for HANARO was designed and manufactured, which performance tests were carried. The dimension of the in-pile creep machine is 55 mm in diameter and 700 mm in length for HANARO, respectively. Load is transferred to specimen by through the working mechanisms in which the contraction of bellows by gas pressure moves a yoke and an upper grip connected to a specimen, simultaneously. It was observed that the extension of the specimen mounted in grips was transferred to a linear voltage differential transformer perfectly by a yoke and a push rod in a bearing. The displacement of specimen with applied pressure was determined with the LVDT and a pressure gauge, respectively. Resultant stress-strain behaviors of the specimen was determined by the displacement-applied gas pressure curve, which showed similar values obtained with a standard tensile test machine

Influence of Nickel Particle Reinforcement on Cyclic Fatigue and Final Fracture Behavior of a Magnesium Alloy Composite

Directory of Open Access Journals (Sweden)

Manoj Gupta

2012-06-01

Full Text Available The microstructure, tensile properties, cyclic stress amplitude fatigue response and final fracture behavior of a magnesium alloy, denoted as AZ31, discontinuously reinforced with nano-particulates of aluminum oxide and micron size nickel particles is presented and discussed. The tensile properties, high cycle fatigue and final fracture behavior of the discontinuously reinforced magnesium alloy are compared with the unreinforced counterpart (AZ31. The elastic modulus and yield strength of the dual particle reinforced magnesium alloy is marginally higher than of the unreinforced counterpart. However, the tensile strength of the composite is lower than the monolithic counterpart. The ductility quantified by elongation to failure over 0.5 inch (12.7 mm gage length of the test specimen showed minimal difference while the reduction in specimen cross-section area of the composite is higher than that of the monolithic counterpart. At the microscopic level, cyclic fatigue fractures of both the composite and the monolithic alloy clearly revealed features indicative of the occurrence of locally ductile and brittle mechanisms. Over the range of maximum stress and at two different load ratios the cyclic fatigue resistance of the magnesium alloy composite is superior to the monolithic counterpart. The mechanisms responsible for improved cyclic fatigue life and resultant fracture behavior of the composite microstructure are highlighted.

Effects of consolidation temperature, strength and microstructure on fracture toughness of nanostructured ferritic alloys

International Nuclear Information System (INIS)

Miao, P.; Odette, G.R.; Yamamoto, T.; Alinger, M.; Hoelzer, D.; Gragg, D.

2007-01-01

Fully consolidated nanostructured ferritic alloys (NFAs) were prepared by attritor milling pre-alloyed Fe-14Cr-3W-0.4Ti and 0.3 wt% Y 2 O 3 powders, followed by hot isostatic pressing (HIPing) at 1000 o C or 1150 o C at 200 MPa for 4 h. Transmission electron microscopy (TEM) revealed similar bimodal distributions of fine and coarse ferrite grains in both cases. However, as expected, the alloy microhardness decreased with increasing in HIPing temperature. Three point bend tests on single edge notched specimens, with a nominal root radius ρ = 0.15 mm, were used to measure the notch fracture toughness, K ρ , as a function of test temperature. The K ρ curves were found to be similar for both processing conditions. It appears that the coarser ferrite grains control cleavage fracture, in a way that is independent of alloy strength and HIPing temperature

Plastic deformation of particles of zirconium and titanium carbide subjected to vibration grinding

Energy Technology Data Exchange (ETDEWEB)

Kravchik, A.E.; Neshpor, V.S.; Savel' ev, G.A.; Ordan' yan, S.S.

1976-12-01

A study is made of the influence of stoichiometry on the characteristics of microplastic deformation in powders of zirconium and titanium carbide subjected to vibration grinding. The carbide powders were produced by direct synthesis from the pure materials: metallic titanium and zirconium and acetylene black. As to the nature of their elastic deformation, zirconium and titanium carbides can be considered elastic-isotropic materials. During vibration grinding, the primary fracture planes are the (110) planes. Carbides of nonstoichiometric composition are more brittle.

Tensile and fracture toughness properties of copper alloys and their HIP joints with austenitic stainless steel in unirradiated and neutron irradiated condition

International Nuclear Information System (INIS)

Taehtinen, S.; Pyykkoenen, M.; Singh, B.N.; Toft, P.

1998-03-01

The tensile strength and ductility of unirradiated CuAl25 IG0 and CuCrZr alloys decreased continuously with increasing temperature up to 350 deg C. Fracture toughness of unirradiated CuAl25 IG0 alloy decreased continuously with increasing temperature from 20 deg C to 350 deg C whereas the fracture toughness of unirradiated CuCrZr alloy remained almost constant at temperatures up to 100 deg C, was decreased significantly at 200 deg C and slightly increased at 350 deg C. Fracture toughness of HIP joints were lower than that of corresponding copper alloy and fracture path in HIP joint specimen was always within copper alloy side of the joint. Neutron irradiation to a dose level of 0.3 dpa resulted in hardening and reduction in uniform elongation to about 2-4% at 200 deg C in both copper alloys. At higher temperatures softening was observed and uniform elongation increased to about 5% and 16% for CuAl25 IG0 and CuCrZr alloys, respectively. Fracture toughness of CuAl25 IG0 alloy reduced markedly due to neutron irradiation in the temperature range from 20 deg C to 350 deg C. The fracture toughness of the irradiated CuCrZr alloy also decreased in the range from 20 deg C to 350 deg C, although it remained almost unaffected at temperatures below 200 deg C and decreased significantly at 350 deg C when compared with that of unirradiated CuCrZr alloy. (orig.)

Determination of trace amounts of cadmium in zirconium and its alloys by graphite furnace AAS

International Nuclear Information System (INIS)

Takashima, Kyoichiro; Toida, Yukio

1994-01-01

Trace amount of cadmium in zirconium and its alloys was determined by graphite furnace atomic absorption spectrometry (GF-AAS) after ion exchange separation. A 2g chip sample was decomposed with 20ml of hydrofluoric acid (1+9) and a few drops of nitric acid. A trace amount of cadmium was separated from zirconium by strongly acidic cation-exchange resin (MCI GEL CK 08P) using 50ml of hydrochloric acid as an eluent. The solution was gently evaporated to dryness on an electric hot plate heater and under an infrared lamp. The residue was dissolved in 1ml of nitric acid (1+14) and diluted to 10ml in a volumetric glass flask with distilled water. Ten microliters of this solution was injected into a graphite furnace and then atomized at 2200degC for 4s in argon at a flow rate of 3.0l/min. Acids used in the analytical procedure were purified by azeotropic distillation and cation-exchange resin. The limit of determination (3σ BK ) for cadmium was 0.5ngCd/g and the relative standard deviation (RSD) at 1ngCd/g level was less than 20% for the GF-AAS. The accuracy of this technique was confirmed by NIST SRM 1643b (trace elements in water). (author)

Zirconium, calcium, and strontium contents in magnesium based biodegradable alloys modulate the efficiency of implant-induced osseointegration

Directory of Open Access Journals (Sweden)

Mushahary D

2013-08-01

Full Text Available Dolly Mushahary,1,2 Ragamouni Sravanthi,2 Yuncang Li,2 Mahesh J Kumar,1 Nemani Harishankar,4 Peter D Hodgson,1 Cuie Wen,3 Gopal Pande2 1Institute for Frontier Materials, Deakin University, Geelong, Australia; 2CSIR- Centre for Cellular and Molecular Biology, Hyderabad, India; 3Faculty of Engineering and Industrial Sciences, Swinburne University of Technology, Hawthorn, Australia; 4National Institute of Nutrition (ICMR, Tarnaka, Hyderabad, India Abstract: Development of new biodegradable implants and devices is necessary to meet the increasing needs of regenerative orthopedic procedures. An important consideration while formulating new implant materials is that they should physicochemically and biologically mimic bone-like properties. In earlier studies, we have developed and characterized magnesium based biodegradable alloys, in particular magnesium-zirconium (Mg-Zr alloys. Here we have reported the biological properties of four Mg-Zr alloys containing different quantities of strontium or calcium. The alloys were implanted in small cavities made in femur bones of New Zealand White rabbits, and the quantitative and qualitative assessments of newly induced bone tissue were carried out. A total of 30 experimental animals, three for each implant type, were studied, and bone induction was assessed by histological, immunohistochemical and radiological methods; cavities in the femurs with no implants and observed for the same period of time were kept as controls. Our results showed that Mg-Zr alloys containing appropriate quantities of strontium were more efficient in inducing good quality mineralized bone than other alloys. Our results have been discussed in the context of physicochemical and biological properties of the alloys, and they could be very useful in determining the nature of future generations of biodegradable orthopedic implants. Keywords: osteoblasts, bone mineralization, corrosion, osseointegration, surface energy, peri-implant

Effects of minor Si on microstructures and room temperature fracture toughness of niobium solid solution alloys

Energy Technology Data Exchange (ETDEWEB)

Kong, Bin, E-mail: kongbin@buaa.edu.cn; Jia, Lina, E-mail: jialina@buaa.edu.cn; Su, Linfen, E-mail: sulinfen@mse.buaa.edu.cn; Guan, Kai, E-mail: guankai@mse.buaa.edu.cn; Weng, Junfei, E-mail: wengjf@mse.buaa.edu.cn; Zhang, Hu, E-mail: zhanghu@buaa.edu.cn

2015-07-15

Controlling the elements content in the niobium solid solution (Nb{sub SS}) is significant for the better comprehensive performance of Nb-silicide-based alloys. In this paper, the effects of minor Si on the microstructures and room temperature fracture toughness of Nb–(0/0.5/1/2)Si–27.63Ti–12.92Cr–2.07Al–1.12Hf (at%, unless stated otherwise) solid solution alloys were investigated. The alloys were processed by vacuum arc-casting (AC), and then heat treated (HT) at 1425 °C for 10 h. In HT alloys, Nb{sub SS} grains are refined gradually with the increase of Si content. Meanwhile, the volume fraction of Cr{sub 2}Nb and silicides phases precipitates increases. The fracture toughness of HT alloys decreases at first but then increases in the range of 0 to 2% Si, because it is a combinatorial process of positive and negative effects caused by the addition of Si. The refinement of Nb{sub SS} grains displays positive effect on fracture toughness, while the increase of solid solubility of Si in Nb{sub SS} and brittle Cr{sub 2}Nb and Nb-silicides precipitate phases display negative effect.

Intergranular brittle fracture of a low alloy steel. Global and local approaches

International Nuclear Information System (INIS)

Kantidis, E.

1993-08-01

The intergranular brittle fracture of a low alloy steel (A533B.Cl1) is studied: an embrittlement heat treatment is used to develop two brittle 'states' that fail through an intergranular way at low temperatures. This mode of fracture leads to an important shift of the transition temperature (∼ 165 deg C) and a decrease in the fracture toughness. The local approach to fracture, developed for cleavage, is applied to the case of intergranular fracture. Modifications are proposed. The physical supports of these models are verified by biaxial (tension-torsion) tests. From the local approaches developed for intergranular fracture, the static and dynamic fracture toughness of the embrittled steel is predicted. The local approach applied to a structural steel, which presents mixed modes of fracture (cleavage and intergranular), showed that this mode of fracture seems to be controlled by intergranular loss of cohesion

Zirconium intermetallics and hydrogen uptake during corrosion

International Nuclear Information System (INIS)

Cox, B.

1987-04-01

The routes by which hydrogen can enter zirconium alloys containing second phase particles during corrosion are discussed. Both direct diffusion through the bulk of the oxide film, and migration through second phase particles that intersect the surface are considered. An examination of results for hydrogen uptake by zirconium alloys during the early stages of oxidation, when the oxide film is still coherent, suggests that for Zr, Zr-1%Cu and Zr-1%Fe the hydrogen enters by diffusing through the bulk ZrO 2 film, whereas for the Zircaloys the primary migration route may be through the intermetallics. The steps in the latter process are discussed and the evidence available on the properties of the intermetallics collated. A comparison of these data with results for hydrogen uptake by two series of ternary alloys (Zr-1%Nb - 1%X, Zr-1%Cu - 1%X) suggests that high hydrogen uptakes often correlate with intermetallics with high hydrogen solubilities and vice versa. The properties of Zr(Fe/Cr) 2+x intermetallics are examined in an attempt to understand the behaviour of the Zircaloys, and it is concluded that present data establishing composition and unit cell dimensions for such intermetallic particles are not of sufficient accuracy to permit a correlation

The Mechanisms of Dispersion Strengthening and Fracture in Al-based XD (TM) Alloys

Science.gov (United States)

Aiken, R. M., Jr.

1990-01-01

The influence of reinforcement size, volume fraction, and matrix deformation behavior on room and elevated temperature strength, and the fracture toughness of metal matrix composites of both pure aluminum and Al(4 percent)Cu(1.5 percent)Mg with 0 to 15 vol percent TiB2 were examined. Higher TiB2 volume fractions increased the tensile yield strength both at room and elevated temperatures, and reduced the elongation to fracture. Tensile tests also indicate that small particles provided a greater increase in strength for a given volume fraction than larger particles, whereas elongation to fracture appeared to be insensitive to reinforcement size. The fracture toughness of the Al(4 percent)Cu(1.5 percent)Mg alloys decreased rapidly with TiB2 additions of 0 to 5 vol percent and more slowly with TiB2 additions of 5 to 15 vol percent. Fracture toughness appears to be independent of TiB2 particle size. The isothermal-aging response of the precipitation strengthened Al(4 percent)Cu(1.5 percent)Mg alloys was not altered by the presence of TiB2.

Deformation and fracture of Cu alloy-stainless steel layered structures under dynamic loading

International Nuclear Information System (INIS)

McCoy, J.H.; Kumar, A.S.

1998-01-01

Fracture resistance of the current ITER first wall configuration, a copper alloy-stainless steel layered structure, is a major design issue. The question of dynamic crack propagation into and through the first wall structure is examined using dynamic finite element modeling (FEM). Several layered configurations that incorporate both strain and frictional energy dissipation during the fracture process are considered. With fixed overall specimen geometry, the energy required to extend a precrack is examined as a function of material properties, and the layer structure. It is found that the crack extension energies vary dramatically with the fracture strain of materials, and to a much lesser extent with the number of layers. In addition, it is found that crack propagation through the lower ductility copper alloy layer may be deflected at the stainless steel-copper interface and not result in total fracture of the structure. Although the total energy required is affected only to a small degree by the interface properties, the time to extend the precrack is strongly affected. By making proper selections of the interface and the layered material, crack propagation rates and the possibility of full fracture can be substantially reduced. (orig.)

Master curve characterization of the fracture toughness behavior in SA508 Gr.4N low alloy steels

Energy Technology Data Exchange (ETDEWEB)

Lee, Ki-Hyoung, E-mail: shirimp@kaist.ac.k [Department of Materials Science and Engineering, KAIST, Daejeon 305-701 (Korea, Republic of); Kim, Min-Chul; Lee, Bong-Sang [Nuclear Materials Research Division, KAERI, Daejeon 305-353 (Korea, Republic of); Wee, Dang-Moon [Department of Materials Science and Engineering, KAIST, Daejeon 305-701 (Korea, Republic of)

2010-08-15

The fracture toughness properties of the tempered martensitic SA508 Gr.4N Ni-Mo-Cr low alloy steel for reactor pressure vessels were investigated by using the master curve concept. These results were compared to those of the bainitic SA508 Gr.3 Mn-Mo-Ni low alloy steel, which is a commercial RPV material. The fracture toughness tests were conducted by 3-point bending with pre-cracked charpy (PCVN) specimens according to the ASTM E1921-09c standard method. The temperature dependency of the fracture toughness was steeper than those predicted by the standard master curve, while the bainitic SA508 Gr.3 steel fitted well with the standard prediction. In order to properly evaluate the fracture toughness of the Gr.4N steels, the exponential coefficient of the master curve equation was changed and the modified curve was applied to the fracture toughness test results of model alloys that have various chemical compositions. It was found that the modified curve provided a better description for the overall fracture toughness behavior and adequate T{sub 0} determination for the tempered martensitic SA508 Gr.4N steels.

Calcium and zirconium as texture modifiers during rolling and annealing of magnesium–zinc alloys

Energy Technology Data Exchange (ETDEWEB)

Bohlen, Jan, E-mail: jan.bohlen@hzg.de; Wendt, Joachim; Nienaber, Maria; Kainer, Karl Ulrich; Stutz, Lennart; Letzig, Dietmar

2015-03-15

Rolling experiments were carried out on a ternary Mg–Zn–Ca alloy and its modification with zirconium. Short time annealing of as-rolled sheets is used to reveal the microstructure and texture development. The texture of the as-rolled sheets can be characterised by basal pole figures with split peak towards the rolling direction (RD) and a broad transverse angular spread of basal planes towards the transverse direction (TD). During annealing the RD split peaks as well as orientations in the sheet plane vanish whereas the distribution of orientations tilted towards the TD remains. It is shown in EBSD measurements that during rolling bands of twin containing structures form. During subsequent annealing basal orientations close to the sheet plane vanish based on a grain nucleation and growth mechanism of recrystallisation. Orientations with tilt towards the TD remain in grains that do not undergo such a mechanism. The addition of Zr delays texture weakening. - Highlights: • Ca in Mg–Zn-alloys contributes to a significant texture weakening during rolling and annealing. • Grain nucleation and growth in structures consisting of twins explain a texture randomisation during annealing. • Grains with transverse tilt of basal planes preferentially do not undergo a grain nucleation and growth mechanism. • Zr delays the microstructure and texture development.

The Effect of Boron and Zirconium on the Structure and Tensile Properties of the Cast Nickel-Based Superalloy ATI 718Plus

Science.gov (United States)

Hosseini, Seyed Ali; Abbasi, Seyed Mehdi; Madar, Karim Zangeneh

2018-04-01

The effects of boron and zirconium on cast structure, hardness, and tensile properties of the nickel-based superalloy 718Plus were investigated. For this purpose, five alloys with different contents of boron and zirconium were cast via vacuum induction melting and then purified via vacuum arc remelting. Microstructural analysis by light-optical microscope and scanning electron microscope equipped with energy-dispersive x-ray spectroscopy and phase studies by x-ray diffraction analysis were performed. The results showed that boron and zirconium tend to significantly reduce dendritic arm spacing and increase the amount of Laves, Laves/gamma eutectic, and carbide phases. It was also found that boron led to the formation of B4C and (Cr, Fe, Mo, Ni, Ti)3B2 phases and zirconium led to the formation of intermetallic phases and ZrC carbide. In the presence of boron and zirconium, the hardness and its difference between dendritic branches and inter-dendritic spaces increased by concentrating such phases as Laves in the inter-dendritic spaces. These elements had a negative effect on tensile properties of the alloy, including ductility and strength, mainly because of the increase in the Laves phase. It should be noted that the largest degradation of the tensile properties occurred in the alloys containing the maximum amount of zirconium.

Fracture testing and performance of beryllium copper alloy C 17510

International Nuclear Information System (INIS)

Murray, H.A.; Zatz, I.J.

1992-01-01

A series of test programs was undertaken on copper beryllium alloy C 17510 for several variations in material process and chemistry. These variations in C 17510 were primarily optimized for combinations of strength and conductivity. While originally intended for use as cyclically loaded high-field, high-strength conductors in fusion energy research, material testing of C 17510 has indicated that it is an attractive and economical alternative for a host of other structural, mechanical and electrical applications. ASTM tests performed on three variations of C 17510 alloys included both J-integral and plane strain fracture toughness testing (E813, E399) and fatigue crack growth rate tests (E647), as well as verifying tensile, hardness, Charpy, and other well defined mechanical properties. Fracture testing was performed at both room and liquid nitrogen temperatures, which bound the thermal environment anticipated for the fusion components being designed. Fatigue crack propagation stress ratios ranged from nominal zero to minus one at each temperature

Challenges in design of zirconium alloy reactor components

International Nuclear Information System (INIS)

Kakodkar, Anil; Sinha, R.K.

1992-01-01

Zirconium alloy components used in core-internal assemblies of heavy water reactors have to be designed under constraints imposed by need to have minimum mass, limitations of fabrication, welding and joining techniques with this material, and unique mechanisms for degradation of the operating performance of these components. These constraints manifest as challenges for design and development when the size, shape and dimensions of the components and assemblies are unconventional or untried, or when one is aiming for maximization of service life of these components under severe operating conditions. A number of such challenges were successfully met during the development of core-internal components and assemblies of Dhruva reactor. Some of the then untried ideas which were developed and successfully implemented include use of electron beam welding, cold forming of hemispherical ends of reentrant cans, and a large variety of rolled joints of innovative designs. This experience provided the foundation for taking up and successfully completing several tasks relating to coolant channels, liquid poison channels and sparger channels for PHWRs and test sections for the in-pile loops of Dhruva reactor. For life prediction and safety assessment of coolant channels of PHWRs some analytical tools, notably, a computer code for prediction of creep limited life of coolant channels has been developed. Some of the future challenges include the development of easily replaceable coolant channels and also large diameter coolant channels for Advanced Heavy Water Reactor, and development of solutions to overcome deterioration of service life of coolant channels due to hydriding. (author). 5 refs., 13 figs., 1 tab

In situ monitored in-pile creep testing of zirconium alloys

Science.gov (United States)

Kozar, R. W.; Jaworski, A. W.; Webb, T. W.; Smith, R. W.

2014-01-01

The experiments described herein were designed to investigate the detailed irradiation creep behavior of zirconium based alloys in the HALDEN Reactor spectrum. The HALDEN Test Reactor has the unique capability to control both applied stress and temperature independently and externally for each specimen while the specimen is in-reactor and under fast neutron flux. The ability to monitor in situ the creep rates following a stress and temperature change made possible the characterization of creep behavior over a wide stress-strain-rate-temperature design space for two model experimental heats, Zircaloy-2 and Zircaloy-2 + 1 wt%Nb, with only 12 test specimens in a 100-day in-pile creep test program. Zircaloy-2 specimens with and without 1 wt% Nb additions were tested at irradiation temperatures of 561 K and 616 K and stresses ranging from 69 MPa to 455 MPa. Various steady state creep models were evaluated against the experimental results. The irradiation creep model proposed by Nichols that separates creep behavior into low, intermediate, and high stress regimes was the best model for predicting steady-state creep rates. Dislocation-based primary creep, rather than diffusion-based transient irradiation creep, was identified as the mechanism controlling deformation during the transitional period of evolving creep rate following a step change to different test conditions.

Fatigue and Fracture Characterization of Aircraft Aluminum Alloys Damaged by Prior Corrosion

National Research Council Canada - National Science Library

Baldwin, J

2002-01-01

At the time of the initiation of this project, there was no comprehensive data describing corrosion's effect on the fatigue and fracture behavior of aluminum alloys typically found in aging aircraft...

Deformation of zirconium – niobium alloy E635 in sub-microsecond shock waves

Directory of Open Access Journals (Sweden)

Kazakov D.N.

2015-01-01

Full Text Available Strength characteristics of zirconium - niobium alloy E635 were measured under shock - wave loading conditions at normal and elevated temperatures and results of these measurements are presented. Measurements were taken in conditions when samples were impacted by plane shock waves with the pressure up to 13 GPa and duration from ∼0.05 μs up to 1 μs. Free-surface velocity profiles were recorded with the help of VISAR and PDV laser Doppler velocimeters having nanosecond time resolution. Evolution of elastic precursors with samples thickness varying from 0.5 up to 8 mm is also considered. Measured attenuation of the elastic precursor was used to determine plastic strain rate behind the precursor front. Temperature effect on the value of dynamic elastic limit and spall strength at normal and elevated temperatures is studied. This work is implemented with the support of the State Atomic Energy Corporation “Rosatom” under State Contract H.4x.44.90.13.1111.

Mechanical Behavior and Fracture Properties of NiAl Intermetallic Alloy with Different Copper Contents

Directory of Open Access Journals (Sweden)

Tao-Hsing Chen

2016-03-01

Full Text Available The deformation behavior and fracture characteristics of NiAl intermetallic alloy containing 5~7 at% Cu are investigated at room temperature under strain rates ranging from 1 × 10−3 to 5 × 103 s−1. It is shown that the copper contents and strain rate both have a significant effect on the mechanical behavior of the NiAl alloy. Specifically, the flow stress increases with an increasing copper content and strain rate. Moreover, the ductility also improves as the copper content increases. The change in the mechanical response and fracture behavior of the NiAl alloy given a higher copper content is thought to be the result of the precipitation of β-phase (Ni,CuAl and γ'-phase (Ni,Cu3Al in the NiAl matrix.

Contribution to the identification of the processes kinetically limiting of the zirconium alloys oxidation; characterization of the oxide films formed at high temperature by solids electrochemistry

International Nuclear Information System (INIS)

Vermoyal, J.J.

2000-06-01

The corrosion behavior of zirconium alloys used for cladding tubes has been extensively studied under several oxidation conditions (temperature, steam, dry air, oxygen...) in order to clarify the mechanism(s) of oxide growth and breakdown. Oxidation rate is generally assumed to be controlled by oxygen diffusion inwards the oxide layer. Nevertheless, several experimental facts, such as acceleration or inhibition of corrosion rate in coupling conditions, suggest that electrochemical processes are involved as a rate determining step. This work is an attempt to shed light about the rate-limiting-mechanism of two zirconium alloys oxidation: Zircaloy-4 (Zy-4) and Zr-Nb(1%)O(0,13%). Impedance spectroscopy characterizations of oxide films formed in high temperature water and studied in gaseous atmosphere clearly show the difference of electrical properties between the two alloys. The in situ electrochemical and thermogravimetric investigations in gaseous medium, and the polarization effects on oxidation and hydridation of Zr alloys in PWRs conditions indicate that oxygen diffusion can be considered as the limiting kinetic step for Zy-4 oxidation. On the contrary, the acceleration of oxide growth on Zr-Nb(1%)O(0,13%) under anodic polarization in PWRs conditions (360 deg C) suggests that either the electronic conductivity in the oxide or an interfacial process at least partially control the oxidation rate. Catalytic effects observed in gaseous medium when noble metals increase the oxygen reduction rate would tend to corroborate the oxidation control of this alloy by an interfacial mechanism. An electrochemical description and a heterogeneous kinetics approach based on a diffusion-interfacial process as rate determining step are then proposed. (author)

Study of the microstructural and mechanical properties of titanium-niobium-zirconium based alloys processed with hydrogen and powder metallurgy for use in dental implants

International Nuclear Information System (INIS)

Duvaizem, Jose Helio

2009-01-01

Hydrogen has been used as pulverization agent in alloys based on rare earth and transition metals due to its extremely high diffusion rate even on low temperatures. Such materials are used on hydrogen storage dispositives, generation of electricity or magnetic fields, and are produced by a process which the first step is the transformation of the alloy in fine powder by miling. Besides those, hydrogenium is also being used to obtain alloys based on titanium - niobium - zirconium in the pulverization. Powder metallurgy is utilized on the production of these alloys, making it possible to obtain structures with porous surface as result, requirement for its application as biomaterials. Other advantages of powder metallurgy usage include better surface finish and better microstructural homogeneity. In this work samples were prepared in the Ti-13Nb-13Zr composition. The hydrogenation was performed at 700 degree C, 600 degree C, and 500 degree C for titanium, niobium and zirconium respectively. After hydrogenation, the milling stage was carried out on high energy planetary ball milling with 200rpm during 90 minutes, and also in conventional ball milling for 30 hours. Samples were pressed in uniaxial press, followed by isostatic cold press, and then sintered at 1150 degree C for 7-13 hours. Microstructural properties of the samples were characterized by scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and x-ray diffraction. Mechanical and structural properties determined were density, microhardness and moduli of elasticity. The sample sintered at 1150 degree C for 7h, hydrogenated using 10.000 mbar and produced by milling on high energy planetary ball milling presented the best mechanical properties and microstructural homogeneity. (author)

Devoluming method and device for radioactive metal wastes containing zirconium alloy

International Nuclear Information System (INIS)

Komatsu, Masahiko; Wada, Ryutaro.

1996-01-01

The present invention concerns a method of sealing radioactive metal wastes in a capsule and compressing the capsule for devoluming treatment. The method comprises a step of carrying radioactive metal wastes into a sealed chamber having a capacity somewhat greater than that of the capsule, a deaerating step of sucking the air in the sealed chamber to attain a substantially vacuum state, a compression-devoluming step of compression-devoluming the capsule by reducing the volume of the sealed chamber and a transporting step of transporting the devolumed capsule from the sealed chamber. The sealed chamber to which the capsule incorporated with radioactive metal wastes containing a zirconium alloy is carried is then deaerated into a substantially vacuum state. Even if ignitable powdery dusts are generated from the radioactive metal wastes crushed by compression-devoluming of the capsule in the succeeding compression-devoluming step, since the air necessary for ignition is not present, ignition of the powdery dusts is prevented. Alternatively, since the inside of the sealed chamber is filled with an inert gas, ignition of the powdery dusts can effectively be prevented. (N.H.)

A layman's guide to radiation-induced deformation processes in zirconium alloys

International Nuclear Information System (INIS)

Dutton, R.

1990-07-01

The fuel channel (comprising a pressure tube and a calandria tube fabricated from zirconium alloys) in a CANDU reactor undergoes shape changes because of radiation-induced deformation. This is a consequence of the microstructural modification arising from radiation damage produced by the fast-neutron flux. This report summarizes our current understanding of the physical processes responsible for the deformation. With the non-specialist reader in mind, the underlying mechanisms are described in a manner that avoids much of the associated technical terminology. Thus, the basic concepts of plasticity in a crystalline material are introduced and related to the various microstructural defects created during irradiation. In particular, the mechanisms of creep (a time-dependent strain activated by an applied stress) and growth (a time-dependent strain occurring in the absence of stress) are discussed in a non-technical language assisted by simple diagrams. Reference is made to both theoretical investigations (avoiding mathematical complexity) and experimental measurements. It is shown how the qualitative and quantitative knowledge can be used to derive a predictive model for reactor designers and operators. The current status of such a model is evaluated and suggestions for future improvements made

Microstructural changes in zirconium alloy bar due to multi-roll straightening

International Nuclear Information System (INIS)

Gouraharidas; Acharya, Swaroop; Pratap, Y.; Chaube, R.K.; Kiran Kumar, I.; Ramana Rao, A.V.; Saibaba, N.

2010-01-01

Zirconium alloy bar is the input material for making of end plugs required for encapsulating the uranium di-oxide pellets in the fuel tubes. These bars are manufactured through extrusion followed by multi-pass swaging with intermediate and final vacuum annealing. The straightened and ground bars are subjected to 100% Ultrasonic testing and Eddy current testing to identify flaws and micro-porosity in the material, which could otherwise affect the integrity of fuel element. The defect standards at ultrasonic and eddy current inspection have been made more stringent, in view of the importance of fuel pin integrity during reactor operation. Consequently, many of the rods have shown eddy current indications greater than the defect standard. Detailed microstructural examination was carried out at each process step to identify the cause for these indications. Characteristic variation in the grain size and microstructure were noticed from surface to the centre of the material. Correlation between residual stresses and the eddy current signals was established. The extent of residual stresses could be controlled by adopting improvised straightening method at the final stage. This paper deals with the various trials carried out and the conclusions arrived at. (author)

Electrochemical impedance spectroscopic study of passive zirconium

Energy Technology Data Exchange (ETDEWEB)

Ai Jiahe; Chen Yingzi [Center for Electrochemical Science and Technology, Department of Materials Science and Engineering, Pennsylvania State University, University Park, PA 16802 (United States); Urquidi-Macdonald, Mirna [Department of Engineering Science and Mechanics, Pennsylvania State University, University Park, PA 16802 (United States); Macdonald, Digby D. [Center for Electrochemical Science and Technology, Department of Materials Science and Engineering, Pennsylvania State University, University Park, PA 16802 (United States)], E-mail: ddm2@psu.edu

2008-09-30

Spent, unreproccessed nuclear fuel is generally contained within the operational fuel sheathing fabricated from a zirconium alloy (Zircaloy 2, Zircaloy 4, or Zirlo) and is then stored in a swimming pool and/or dry storage facilities until permanent disposal in a licensed repository. During this period, which begins with irradiation of the fuel in the reactor during operation, the fuel sheathing is exposed to various, aggressive environments. The objective of the present study was to characterize the nature of the passive film that forms on pure zirconium in contact with an aqueous phase [0.1 M B(OH){sub 3} + 0.001 M LiOH, pH 6.94] at elevated temperatures (in this case, 250 deg. C), prior to storage, using electrochemical impedance spectroscopy (EIS) with the data being interpreted in terms of the point defect model (PDM). The results show that the corrosion resistance of zirconium in high temperature, de-aerated aqueous solutions is dominated by the outer layer. The extracted model parameter values can be used in deterministic models for predicting the accumulation of general corrosion damage to zirconium under a wide range of conditions that might exist in some repositories.

Research into zirconium alloys resistant to carbon dioxide under pressure at temperatures of up to 600 deg C (1963); Recherche d'alliages de zirconium compatibles avec le gaz carbonique sous pression jusqu'a 500 ou 600 deg C (1063)

Energy Technology Data Exchange (ETDEWEB)

Baque, P; Dominget, R; Bossard, J [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

1963-07-01

Zirconium is a metal having a relatively low neutron capture cross-section and a high melting point; it is thus possible to consider its use in particular as a canning material for fuel elements in CO{sub 2}-cooled nuclear reactors. A preliminary study of several types of zirconium showed that the metal is already strongly oxidised in this gas at 500 deg C. The 'breakaway' phenomenon is generalised; the oxidation rate is then linear and depends on the carbon dioxide pressure. An attempt was therefore made to find binary and tertiary alloys in order to improve the metal behaviour. Several interesting compositions were found: 1, 1.6 and 2.5 per cent of copper, 2 per cent of vanadium, and 0.05 and 0.5 per cent of calcium. Tertiary copper-molybdenum and copper-phosphorus alloys are also less liable to oxidation and in particular do not exhibit the 'breakaway' phenomenon even after a prolonged treatment at 600 deg C. (authors) [French] Le zirconium se trouve parmi les metaux a section de capture neutronique relativement faible et possede une temperature de fusion elevee; aussi peut on songer a l'employer notamment comme materiau de gainage d'elements combustibles pour reacteurs nucleaires refroidis au gaz carbonique. Une etude prealable de plusieurs qualites de zirconium a montre que le metal est deja assez fortement oxyde dans ce gaz des 500 deg C. En effet, le phenomene de ''breakaway'' est general; la vitesse d'oxydation devient alors lineaire et depend de la pression du gaz carbonique. La recherche d'alliages binaires et ternaires a donc ete entreprise afin de tenter d'ameliorer le comportement du metal. Elle a permis d'aboutir a quelques compositions interessantes: cuivre 1, 1,6 et 2,5 pour cent, vanadium 2 pour cent, et calcium 0,05 et 0,5 pour cent. Des alliages ternaires au cuivre-molybdene et cuivre-phosphore sont egalement moins oxydables, et en particulier ne presentent pas le phenomene de ''breakaway'', meme apres une longue exposition a 600 deg C. (auteurs)

Review of theoretical conceptions on regimes of oxidation and hydrogen pickup in Zr-alloys

International Nuclear Information System (INIS)

Likhanskii, V.; Evdokimov, I.

2008-01-01

In this paper the following issues are presented: 1) Experimental observations published in the journals on corrosion regimes of zirconium alloys of various compositions both for ex-pile oxidation experiments and for in-pile operating conditions of the materials. Factors experimentally stated on the effect of alloying composition, microstructure and texture on the rate of uniform corrosion and susceptibility of alloys to nodular corrosion. 2) Phenomenological models existing in publications, which describe conditions of uniform and nodular corrosion for Zr-alloys of various composition and microstructures, effect of irradiation and oxidizing medium; 3) Experimental data and phenomenological models describing regimes of hydrogen absorption in zirconium alloys; 4) Examples of application of physical models in explaining regimes, peculiarities of oxidation and hydrogen pickup for zirconium claddings of various alloying composition and microstructure

Grain size determination in zirconium alloys. Final report of a co-ordinated research programme, 1989-1992

International Nuclear Information System (INIS)

1995-04-01

A research programme was planned as an exercise to establish procedures and evaluate the success of technology transfer. The first programme under this scheme was proposed by the IAEA on the research topic: grain size determination in zirconium alloys. The host laboratory was Siemens AG Erlangen, in Germany. The programme was supervised by experts selected from participating countries. This report contains the results of the work carried out under this programme. The grain size of Zircaloy, the measurement methods, distribution of grain size in the matrix and dependence of grain size on temperature time of annealing are discussed in this report. The report also includes some information on the organizational arrangements and discusses possibilities for future collaboration. 38 figs, 11 tabs

Postirradiation fracture toughness tests of ESR alloy HT-9 and modified 9Cr-1Mo alloy from UBR reactor experiments

International Nuclear Information System (INIS)

Hawthorne, J.R.; Reed, J.R.; Sprague, J.A.

1984-01-01

Alloy HT-9 and Modified 9Cr-1Mo are being evaluated for potential applications as first wall materials in magnetic fusion reactors. Objectives of the current research task were to test fatigue-precracked Charpy-V (PCC/sub v/) specimens from representative plates irradiated in the UBR reactor at 149 0 C or 300 0 C, and, to compare the results against postirradiation notch ductility data developed previously for the materials. Both plates represent electroslag refined (ESR) melt processing. PCC/sub v/ specimens of Alloy HT-9 and Modified 9Cr-1Mo alloy were irradiated at 300 0 C and 149 0 C, respectively, to approx.0.8 X 10 20 n/cm 2 , E > 0.1 MeV. During this period, postirradiation tests for fracture toughness were completed and results compared to notch ductility determinations from standard Charpy-V (C/sub v/) specimens irradiated in the same reactor experiments. Fracture surface examinations by SEM are also reported

Process development for 9Cr nanostructured ferritic alloy (NFA) with high fracture toughness

International Nuclear Information System (INIS)

Byun, Thak Sang; Yoon, Ji Hyun; Hoelzer, David T.; Lee, Yong Bok; Kang, Suk Hoon; Maloy, Stuart A.

2014-01-01

This article is to summarize the process development and key characterization results for the newly-developed Fe–9Cr based nanostructured ferritic alloys (NFAs) with high fracture toughness. One of the major drawbacks from pursuing ultra-high strength in the past development of NFAs is poor fracture toughness at high temperatures although a high fracture toughness is essential to prevent cracking during manufacturing and to mitigate or delay irradiation-induced embrittlement in irradiation environments. A study on fracture mechanism using the NFA 14YWT found that the low-energy grain boundary decohesion in fracture process at a high temperature (>200 °C) resulted in low fracture toughness. Lately, efforts have been devoted to explore an integrated process to enhance grain bonding. Two base materials were produced through mechanical milling and hot extrusion and designated as 9YWTV-PM1 and 9YWTV-PM2. Isothermal annealing (IA) and controlled rolling (CR) treatments in two phase region were used to enhance diffusion across the interfaces and boundaries. The PM2 alloy after CR treatments showed high fracture toughness (K JQ ) at represented temperatures: 240–280 MPa √m at room temperature and 160–220 MPa √m at 500 °C, which indicates that the goal of 100 MPa √m over possible nuclear application temperature range has been well achieved. Furthermore, it is also confirmed by comparison that the CR treatments on 9YWTV-PM2 result in high fracture toughness similar to or higher than those of the conventional ferritic–martensitic steels such as HT9 and NF616

Fluorometric determination of zirconium in minerals

Science.gov (United States)

Alford, W.C.; Shapiro, L.; White, C.E.

1951-01-01

The increasing use of zirconium in alloys and in the ceramics industry has created renewed interest in methods for its determination. It is a common constituent of many minerals, but is usually present in very small amounts. Published methods tend to be tedious, time-consuming, and uncertain as to accuracy. A new fluorometric procedure, which overcomes these objections to a large extent, is based on the blue fluorescence given by zirconium and flavonol in sulfuric acid solution. Hafnium is the only element that interferes. The sample is fused with borax glass and sodium carbonate and extracted with water. The residue is dissolved in sulfuric acid, made alkaline with sodium hydroxide to separate aluminum, and filtered. The precipitate is dissolved in sulfuric acid and electrolysed in a Melaven cell to remove iron. Flavonol is then added and the fluorescence intensity is measured with a photo-fluorometer. Analysis of seven standard mineral samples shows excellent results. The method is especially useful for minerals containing less than 0.25% zirconium oxide.

Does the casting mode influence microstructure, fracture and properties of different metal ceramic alloys?

Science.gov (United States)

Bauer, José Roberto de Oliveira; Grande, Rosa Helena Miranda; Rodrigues-Filho, Leonardo Eloy; Pinto, Marcelo Mendes; Loguercio, Alessandro Dourado

2012-01-01

The aim of the present study was to evaluate the tensile strength, elongation, microhardness, microstructure and fracture pattern of various metal ceramic alloys cast under different casting conditions. Two Ni-Cr alloys, Co-Cr and Pd-Ag were used. The casting conditions were as follows: electromagnetic induction under argon atmosphere, vacuum, using blowtorch without atmosphere control. For each condition, 16 specimens, each measuring 25 mm long and 2.5 mm in diameter, were obtained. Ultimate tensile strength (UTS) and elongation (EL) tests were performed using a Kratos machine. Vickers Microhardness (VM), fracture mode and microstructure were analyzed by SEM. UTS, EL and VM data were statistically analyzed using ANOVA. For UTS, alloy composition had a direct influence on casting condition of alloys (Wiron 99 and Remanium CD), with higher values shown when cast with Flame/Air (p casting condition" influenced the EL and VM results, generally presenting opposite results, i.e., alloy with high elongation value had lower hardness (Wiron 99), and casting condition with the lowest EL values had the highest VM values (blowtorch). Both factors had significant influence on the properties evaluated, and prosthetic laboratories should select the appropriate casting method for each alloy composition to obtain the desired property.

Fracture testing and performance of beryllium copper alloy C17510

International Nuclear Information System (INIS)

Murray, H.A.; Zatz, I.J.

1994-05-01

When a literature search and discussion with manufacturers revealed that there was virtually no existing data related to the fracture properties and behavior of copper beryllium alloy C17510, a series of test programs was undertaken to ascertain this information for several variations in material processing and chemistry. These variations in C17510 were primarily optimized for combinations of strength and conductivity. While originally intended for use as cyclically loaded high-field, high-strength conductors in fusion energy research, material testing of C17510 has indicated that it is an attractive and economical alternative for a host of other structural, mechanical and electrical applications. ASTM tests performed on three variations of C17510 alloys included both J-integral and plane strain fracture toughness testing and fatigue crack growth rate tests, as well as verifying tensile, hardness, Charpy, and other well defined mechanical properties. Fracture testing was performed at both room and liquid nitrogen temperatures, which bound the thermal environment anticipated for the fusion components being designed. Fatigue crack propagation stress ratios ranged from nominal zero to minus one at each temperature. In order to confirm the test results, duplicate and independent test programs were awarded to separate facilities with appropriate test experience, whenever possible. The primary goal of the test program, to determine and bound the fracture toughness and Paris constants for C17510,was accomplished. In addition, a wealth of information was accumulated pertaining to crack growth characteristics, effects of directionality and potential testing pitfalls. The paper discusses the test program and its findings in detail

Fracture Toughness and Fatigue Crack Growth Behavior of As-Cast High-Entropy Alloys

Science.gov (United States)

Seifi, Mohsen; Li, Dongyue; Yong, Zhang; Liaw, Peter K.; Lewandowski, John J.

2015-08-01

The fracture toughness and fatigue crack growth behavior of two as-vacuum arc cast high-entropy alloys (HEAs) (Al0.2CrFeNiTi0.2 and AlCrFeNi2Cu) were determined. A microstructure examination of both HEA alloys revealed a two-phase structure consisting of body-centered cubic (bcc) and face-centered cubic (fcc) phases. The notched and fatigue precracked toughness values were in the range of those reported in the literature for two-phase alloys but significantly less than recent reports on a single phase fcc-HEA that was deformation processed. Fatigue crack growth experiments revealed high fatigue thresholds that decreased significantly with an increase in load ratio, while Paris law slopes exhibited metallic-like behavior at low R with significant increases at high R. Fracture surface examinations revealed combinations of brittle and ductile/dimpled regions at overload, with some evidence of fatigue striations in the Paris law regime.

The relationship between observed stress corrosion cracking fracture morphology and microstructure in Alloy 600

International Nuclear Information System (INIS)

Symons, D.M.; Burke, M.G.; Foster, J.P.

1997-01-01

Microstructure is known to influence the stress corrosion cracking (SCC) behavior of Alloy 600 in both hydrogenated water and steam environments. This study evaluated the relative SCC response of a single heat of Alloy 600 as a function of microstructure in a hydrogenated doped-steam environment. The 400 C doped-steam environment was selected for the SCC tests to accelerate cracking. The material was evaluated in three conditions: (1) as-received (2) as-annealed, and (3) as-annealed + 26% deformation. Microstructural characterization was performed using analytical electron microscopy (AEM) techniques for the evaluation of carbide type and morphology, and general structure. Constant displacement (bolt-loaded) compact tension specimens were used to induce SCC. The as-annealed and as-annealed plus cold worked samples had two fracture morphologies: a rough intergranular SCC fracture morphology and a smooth intergranular fracture morphology. The SCC fracture in the as-received specimens was characterized by a classic intergranular morphology at low magnification, consistent with the microstructural evaluation of cross-sectional metallographic samples. More detailed examination revealed a pseudo-intergranular fracture morphology. This pseudo-intergranular morphology appears to be comprised of very fine cleavage-like microfacets. These observations may assist in understanding the difference in SCC fracture morphologies as reported in the open literature

Superconducting properties of amorphous Zr-Ge binary alloys

International Nuclear Information System (INIS)

Inoue, A.; Takahashi, Y.; Toyota, N.; Fukase, T.; Masumoto, T.

1982-01-01

A new type of refractory metal-metalloid amorphous alloys exhibiting superconductivity has been found in a binary Zr-Ge system by a modified melt-spinning technique. Specimens are in the form of continuous ribbons 1 to 2 mm wide and 0.02 to 0.03 mm thick. The germanium content in the amorphous alloys is limited to the range of 13 to 21 at%. These amorphous alloys are so ductile that no cracks are observed even after closely contacted bending test. Data are reported for various alloy compositions for the Vickers hardness and crystallization temperature, the tensile fracture strength, superconducting transition temperature Tsub(c), upper critical magnetic field, critical current density in the absence of an applied field, upper critical field gradient at Tsub(c) and the electrical resistivity at 4.2 K. The Ginzburg-Landau (GL) parameter and the GL coherence length were estimated to be 72 to 111 and about 7.9 nm, respectively, from these experimental values by using the Ginzburg-Landau-Abrikosov-Gorkov theory and hence it is concluded that the Zr-Ge amorphous alloys are extremely 'soft' type-II superconductor with high degree of dirtiness which possesses the Tsub(c) values higher than zirconium metal, in addition to high strength combined with good ductility. (author)

Fatigue crack growth rates and fracture toughness of rapidly solidified Al-8.5 pct Fe-1.2 pct V-1.7 pct Si alloys

International Nuclear Information System (INIS)

Hariprasad, S.; Sastry, S.M.L.; Jerina, K.L.

1994-01-01

The room-temperature fatigue crack growth rates (FCGR) and fracture toughness were evaluated for different crack plane Orientations of an Al-8.5 pct Fe-1.2 pct V-1.7 pct Si alloy produced by planar flow casting (PFC) and atomized melt deposition (AMD) processes. For the alloy produced by the PFC process, properties were determined in six different orientations, including the short transverse directions S-T and S-L. Diffusion bonding and adhesive bonding methods were used to prepare specimens for determining FCGR and fracture toughness in the short transverse direction. Interparticle boundaries control fracture properties in the alloy produced by PFC. Fracture toughness of the PFC alloy varies from 13.4 MPa√ bar m to 30.8 MPa√ bar m, depending on the orientation of the crack plane relative to the interparticle boundaries. Fatigue crack growth resistance and fracture toughness are greater in the L-T, L-S, and T-S directions than in the T-L, S-T, and S-L orientations. The alloy produced by AMD does not exhibit anisotropy in fracture toughness and fatigue crack growth resistance in the as-deposited condition or in the extruded condition. The fracture toughness varies from 17.2 MPa√ bar m to 18.5 MPa√ bar m for the as-deposited condition and from 19.8 MPa√ bar m to 21.0 MPa√ bar m for the extruded condition. Fracture properties are controlled by intrinsic factors in the alloy produced by AMD. Fatigue crack growth rates of the AMD alloy are comparable to those of the PFC alloy in the L-T orientation. The crack propagation modes were studied by optical metallographic examination of crack-microstructure interactions and scanning electron microscopy of the fracture surfaces

Modelling of stress corrosion cracking in zirconium alloys

International Nuclear Information System (INIS)

Fandeur, O.; Rouillon, L.; Pilvin, P.; Jacques, P.; Rebeyrolle, V.

2001-01-01

During normal and incidental operating conditions, PWR power plants must comply with the first safety requirement, which is to ensure that the cladding wall is sound. Indeed some severe power transients potentially induce Stress Corrosion Cracking (SCC) of the zirconium alloy clad, due to strong Pellet Cladding Interaction (PCI). Since, at present, the prevention of this risk has some consequences on the French reactors manoeuvrability, a better understanding and forecast of the clad damage related to SCC/PCI is needed. With this aim, power ramp tests are performed in experimental reactors to assess the fuel rod behaviour and evaluate PCI failure risks. To study in detail SCC mechanisms, additional laboratory experiments are carried out on non-irradiated and irradiated cladding tubes. Numerical simulations of these tests have been developed aiming, on the one hand, to evaluate mechanical state variables and, on the other hand, to study consistent mechanical parameters for describing stress corrosion clad failure. The main result of this simulation is the determination of the validity ranges of the stress intensity factor, which is frequently used to model SCC. This parameter appears to be valid only at the onset of crack growth, when crack length remains short. In addition, the role of plastic strain rate and plastic strain as controlling parameters of the SCC process has been analysed in detail using the above mechanical description of the crack tip mechanical fields. Finally, the numerical determination of the first-order parameter(s) in the crack propagation rate law is completed by the development of laboratory tests focused on these parameters. These tests aim to support experimentally the results of the FE simulation. (author)

Influence of low temperature on kinetics of magnesium alloy fatigue fracture

International Nuclear Information System (INIS)

Serdyuk, V.A.; Grinberg, N.M.; Malinkina, T.I.; Kamyshkov, A.S.

1980-01-01

Studied is the effect of low temperature on kinetics of fatigue fracture in a number of magnesium alloys (MA2-1, MA15, IMV6, MA21, MA12). Cylindrical samples have been tested in vacuum at 20 deg C and at -120 deg C using cyclic symmetric tension-compression. Presented is a dependence of residual durability of alloys at low temperature on the number of preliminary deformation reversals at room temperature. It is shown that for the MA15, MA 12 alloys the durability increases at low temperature due to increasing crack initiation duration, and the out-of-grain crack growth rate is higher at low temperature than at room temperature; whereas for the second group alloys (IMV6, MA21, MA2-1) an increase in the crack initiation stage and a decrease in the crack growth at temperature decreasing are characteristic. A conclusion is made that different behavior of Mg alloys at low temperature is conditioned by their different structural states

Macro and Microscopic Investigation on Fracture Specimen of Alloy 617 Base Metal and Weldment in Low Cycle Fatigue Regime

International Nuclear Information System (INIS)

Kim, Seon Jin; Dewa, Rando Tungga; Kim, Won Gon

2016-01-01

This paper investigates macro- and microscopic fractography performed on fracture specimens from low cycle fatigue (LCF) testings through an Alloy 617 base metal and weldments. The weldment specimens were taken from gas tungsten arc welding (GTAW) pad of Alloy 617. The aim of the present study is to investigate the macro- and microscopic aspects of the low cycle fatigue fracture mode and mechanism of Alloy 617 base metal and GTAWed weldment specimens. Fully axial total strain controlled fatigue tests were conducted at room temperature with total strain ranges of 0.6, 0.9, 1.2 and 1.5%. Macroscopic fracture surfaces of Alloy 617 base metal specimens showed a flat type normal to the fatigue loading direction, whereas the GTAWed weldment specimens were of a shear/star type. The fracture surfaces of both the base metal and weldment specimens revealed obvious fatigue striations at the crack propagation regime. In addition, the fatigue crack mechanism of the base metal showed a transgranular normal to fatigue loading direction; however, the GTAWed weldment specimens showed a transgranular at approximately 45° to the fatigue loading direction

Macro and Microscopic Investigation on Fracture Specimen of Alloy 617 Base Metal and Weldment in Low Cycle Fatigue Regime

Energy Technology Data Exchange (ETDEWEB)

Kim, Seon Jin; Dewa, Rando Tungga [Pukyung National Univ., Busan (Korea, Republic of); Kim, Won Gon [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2016-06-15

This paper investigates macro- and microscopic fractography performed on fracture specimens from low cycle fatigue (LCF) testings through an Alloy 617 base metal and weldments. The weldment specimens were taken from gas tungsten arc welding (GTAW) pad of Alloy 617. The aim of the present study is to investigate the macro- and microscopic aspects of the low cycle fatigue fracture mode and mechanism of Alloy 617 base metal and GTAWed weldment specimens. Fully axial total strain controlled fatigue tests were conducted at room temperature with total strain ranges of 0.6, 0.9, 1.2 and 1.5%. Macroscopic fracture surfaces of Alloy 617 base metal specimens showed a flat type normal to the fatigue loading direction, whereas the GTAWed weldment specimens were of a shear/star type. The fracture surfaces of both the base metal and weldment specimens revealed obvious fatigue striations at the crack propagation regime. In addition, the fatigue crack mechanism of the base metal showed a transgranular normal to fatigue loading direction; however, the GTAWed weldment specimens showed a transgranular at approximately 45° to the fatigue loading direction.

Influence of Cyclic Straining on Fatigue, Deformation, and Fracture Behavior of High-Strength Alloy Steel

Science.gov (United States)

Manigandan, K.; Srivatsan, T. S.; Vasudevan, V. K.; Tammana, D.; Poorganji, B.

2016-01-01

In this paper, the results of a study on microstructural influences on mechanical behavior of the high-strength alloy steel Tenax™ 310 are presented and discussed. Under the influence of fully reversed strain cycling, the stress response of this alloy steel revealed softening from the onset of deformation. Cyclic strain resistance exhibited a linear trend for the variation of both elastic strain amplitude with reversals-to-failure, and plastic strain amplitude with reversals-to-failure. Fracture morphology was essentially the same at the macroscopic level over the entire range of cyclic strain amplitudes examined. However, at the fine microscopic level, this high-strength alloy steel revealed fracture to be mixed-mode with features reminiscent of "locally" ductile and brittle mechanisms. The macroscopic mechanisms governing stress response at the fine microscopic level, resultant fatigue life, and final fracture behavior are presented and discussed in light of the mutually interactive influences of intrinsic microstructural effects, deformation characteristics of the microstructural constituents during fully reversed strain cycling, cyclic strain amplitude, and resultant response stress.

The Effect of Creep Aging on the Fatigue Fracture Behavior of 2524 Aluminum Alloy

OpenAIRE

Wenke Li; Lihua Zhan; Lingfeng Liu; Yongqian Xu

2016-01-01

Normal temperature tensile and fatigue tests were adopted to test the mechanical performance and fatigue life of 2524 aluminum alloy under the three states of T3, artificial aging, and creep aging, and scanning electron microscope and transmission electron microscope were also used to observe the fatigue fracture morphology and aging precipitation features of the alloy under the above three states. Results showed that the alloy treated by creep aging can obtain higher fatigue life, but that t...

Deformation and fracture of an alpha/beta titanium alloy

International Nuclear Information System (INIS)

Morcelli, Aparecido Edilson; Andrade, Arnaldo Homobono Paes de; Lobo, Raquel de Moraes

2010-01-01

Titanium alloys are used in the aero-spatial, energy and biomaterial industries among others and exhibit high specific strength and fracture toughness. Their mechanical properties show a strong dependence on the microstructure, especially on the size and morphology of the constituent phases. An experimental evaluation was done to a better understanding of that influence using some techniques like as transmission electron microscopy (TEM), both low and high resolution (HR), scanning electron microscopy (SEM), coupled to electron back-scattering diffraction (EBSD), X-ray diffraction (XRD) and optical microscopy (OM). Some in-situ TEM deformation studies were also done. The alloy was submitted to two heat treatment conditions to get different phases distribution. An hcp phase (alpha) in coexistence with a bcc phase (beta) was observed after both treatments as well the occurrence of twins, stacking faults and dislocations arrangements. The work then discusses the influence of these features on the overall alloy strength. (author)

Moessbauer spectrometry study and metallography of paramagnetic phases from zirconium-iron system

International Nuclear Information System (INIS)

Freitas Brandao Bittencourt, C. de.

1976-01-01

Binary alloys of zirconium with 3 to 23% of iron by weight, were made by diffusion at 875 0 C of iron onto thin plates of zirconium. Moessbauer spectroscopy and optic metallography indicated the phases Zr 2 Fe and Zr 4 Fe, the bulk of which probably formed during the diffusion. These phases were confirmed by electron probe microanalysis. Moessbauer spectra showed quadrupole doublets with the same hyperfine interaction parameters in both phases, but with clearly distinct asymmetries. (author)

On the mechanical effects of a nanocrystallisation treatment for ZrO2 oxide films growing on a zirconium alloy

International Nuclear Information System (INIS)

Panicaud, B.; Grosseau-Poussard, J.-L.; Retraint, D.; Guérain, M.; Li, L.

2013-01-01

Highlights: ► Raman spectroscopy is performed to determine the stress evolution in a Zr/ZrO 2 system. ► Analytical relations are used to determine material characteristics. ► A specific modelling of the mechanical fields within the oxide is done. ► Relaxation and growth parameters are identified from an inverse method. - Abstract: In the present work, mechanical features are investigated in the case of ZrO 2 thermal oxide films growing on a Zr alloy at the temperature of 550 °C. The effects of a nanocrystallisation treatment on high temperature oxidation of a zirconium alloy are specifically studied. High temperature oxidation is performed in order to show benefits of such a nanocrystallisation on corrosion resistance and its influence on the mechanical fields. Experimental results obtained by Raman spectroscopy give the growth stress evolution in ZrO 2 films. Using a modelling of the system, both asymptotic forms and an optimization procedure are developed to determine the mechanical characteristic parameters of the system.

Zirconium hydrides and Fe redistribution in Zr-2.5%Nb alloy under ion irradiation

Energy Technology Data Exchange (ETDEWEB)

Idrees, Y.; Yao, Z. [Department of Mechanical and Materials Engineering, Queen' s University, Kingston, ON, Canada, K7L 3N6 (Canada); Cui, J.; Shek, G.K. [Kinetrics, Mississauga, ON (Canada); Daymond, M.R., E-mail: daymond@queensu.ca [Department of Mechanical and Materials Engineering, Queen' s University, Kingston, ON, Canada, K7L 3N6 (Canada)

2016-11-15

Zr-2.5%Nb alloy is used to fabricate the pressure tubes of the CANDU reactor. The pressure tube is the primary pressure boundary for coolant in the CANDU design and is susceptible to delayed hydride cracking, reduction in fracture toughness upon hydride precipitation and potentially hydride blister formation. The morphology and nature of hydrides in Zr-2.5%Nb with 100 wppm hydrogen has been investigated using transmission electron microscopy. The effect of hydrides on heavy ion irradiation induced decomposition of the β phase has been reported. STEM-EDX mapping was employed to investigate the distribution of alloying elements. The results show that hydrides are present in the form of stacks of different sizes, with length scales from nano- to micro-meters. Heavy ion irradiation experiments at 250 °C on as-received and hydrided Zr-2.5%Nb alloy, show interesting effects of hydrogen on the irradiation induced redistribution of Fe. It was found that Fe is widely redistributed from the β phase into the α phase in the as-received material, however, the loss of Fe from the β phase and subsequent precipitation is retarded in the hydrided material. This preliminary work will further the current understanding of microstructural evolution of Zr based alloys in the presence of hydrogen. - Graphical abstract: STEM HAADF micrographs at low magnification showing the hydride structure in Zr-2.5Nb alloy.

Fracture strength of aluminium alloys under rapid loading conditions

International Nuclear Information System (INIS)

Joshi, K.D.; Rav, Amit S.; Sur, Amit; Kaushik, T.C.; Gupta, Satish C.

2016-04-01

Spall fracture strength and dynamic yield strength of aluminium alloys have been measured at high strain rates generated in plate impact experiments carried out at different impact velocities ranging from 174 m/s to 560 m/s using single stage gas gun facility. In each experiment, the free surface velocity history of the sample plate of aluminium alloy has been derived from time resolved Doppler shift measured employing indigenously developed velocity interferometer system for any reflector (VISAR). The free surface velocity history so determined has been used to evaluate the spall fracture strength and dynamic yield strength of the target material. The two kinds of alloys of aluminium namely Al2014-T4 and Al2024-T4 have been investigated in these experiments. In Al2014-T4 target plates, the spall strength determined from free surface velocity history recorded for impact velocities of 179 m/s, 307 m/s, 398 m/s and 495m/s is 0.90 GPa, 0.96 GPa, 1.0 GPa and 1.1 GPa, respectively. The average strain rates just ahead of spall pulse have been found to vary from ∼ 1.1×10 4 /s to 2.4×10 4 /s. The dynamic yield strength derived from the measured Hugoniot elastic limit ranges from 0.36 GPa to 0.40 GPa. The spall strength for Al2024-T4 samples has been determined to be 1.11 GPa, 1.18 GPa and 1.42 GPa, at impact velocities of 174 m/s, 377 m/s and 560 m/s, respectively. The corresponding average strain rates range from 1.9×104/s to 2.5×104/s. The dynamic yield strength of Al2024-T4 at these impact velocities has been found to vary from 0.37 GPa to 0.43 GPa. The measured spall strengths in all these experiments are higher than the quasi-static value of 0.511 GPa for Al2014-T4 and 0.470 GPa for Al2024. Similarly, the dynamic yield strengths are also larger than the quasi-static value of 0.355 GPa for Al2014-T4 and 0.360 GPa for Al2024-T4. These experimental studies suggest that at high strain rates, both the alloys of aluminium offer higher resistance against the tensile

Tensile and fracture behavior of boron and carbon modified Ti-15-3 alloys in aged conditions

Energy Technology Data Exchange (ETDEWEB)

Sarkar, R., E-mail: rajdeepsarkar@dmrl.drdo.in [Defence Metallurgical Research Laboratory, Kanchanbagh, Hyderabad 500058 (India); Ghosal, P.; Nandy, T.K. [Defence Metallurgical Research Laboratory, Kanchanbagh, Hyderabad 500058 (India); Ray, K.K. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Kharagpur 721302 (India)

2016-02-22

This work illustrates the effect of boron and carbon addition on the mechanical behavior of a beta Ti alloy, Ti–15V–3Cr–3Al–3Sn (Ti-15-3), in differently aged conditions. The alloys were prepared by consumable vacuum arc melting followed by forging and hot rolling. These were subsequently solution treated and aged at different temperatures above 500 °C for 8 h. Standard tensile and plane strain fracture toughness tests were carried out to understand the mechanical behavior of the alloys and its correlation with the microstructural features characterized by scanning and transmission electron microscopy. Both the boron- and the carbon-containing alloys exhibit improved strength with comparable elongation to failure values as compared to the base Ti-15-3 alloy. The presence of TiB and TiC precipitates in a matrix of fine α with β results in lower fracture toughness (K{sub IC}) in the boron- and carbon-containing alloys as compared to the base alloy. However, at higher aging temperatures K{sub IC} improves due to more tortuous crack path because of the presence of coarse α-phase. An empirical relationship has been proposed correlating K{sub IC} with the volume fraction, size and interspacing of α in these alloys.

Lithium uptake and the accelerated corrosion of zirconium alloys

International Nuclear Information System (INIS)

Ramasubramanian, N.; Precoanin, N.; Ling, V.C.

1989-01-01

The corrosion of zirconium alloys in aqueous lithiated solutions is sensitive to the concentration of the alkali and the temperature. In concentrated solutions, >10 -1 M in lithium hydroxide (LiOH) (700-ppm lithium) and at temperatures >573 K, accelerated corrosion occurs at quite an early stage. Our investigations indicate that the accelerated corrosion is caused by the generation of porosity, rather than the dissolution of lithium, in the growing oxide. Specimens of standard Zircaloy-4 fuel cladding and Zr-2.5 wt% Nb pressure tube materials were corroded in lithium hydroxide solutions, 10 -3 to 1 M in concentration, at 589 K. Impedance measurements, polarizations in molten lithium nitrate-lithium hydroxide (LiNO 3 -LiOH) and scanning electron microscopy of the alloy-oxide interface indicated a high level of porosity, right from the initial stages, for oxide films grown in the concentrated solutions. The oxides, when analyzed by atomic absorption spectroscopy, revealed the presence of a few 100 ppm of lithium, too small to account for the accelerated corrosion by a mechanism of solid solution of lithium in zirconia. X-ray powder patterns of the oxides showed peaks for only monoclinic zirconia, but occasionally peaks for LiOH · H 2 O and LiOH were also observed. The counts for lithium, detected by secondary ion mass spectrometry, decreased when specimens cut from the same corroded samples were leached in nitric acid. It is concluded from these observations that a major part of lithium is physically held in the porous oxide. Lithium hydroxide is not completely dissociated in aqueous solutions; with increasing concentration and temperature, an increasingly larger proportion of the alkali remains undissociated. It is suggested that the accelerated corrosion in concentrated solutions is caused by the participation of the undissociated alkali in the reactions occurring on the surfaces of the zirconia crystallites. The undissociated LiOH and hydroxyl ions react at an

Performance of U-Pu-Zr fuel cast into zirconium molds

International Nuclear Information System (INIS)

Crawford, D.C.; Lahm, C.E.; Tsai, H.

1992-01-01

Current fabrication techniques for the integral fast reactor (IFR) fuel utilize injection casting into quartz molds after reprocessing in the IFR fuel cycle facility. The quartz molds are destroyed during the fuel demolding process, and the quartz residue must therefore be treated as contaminated waste. Alternatively, if the fuel can be cast into molds that remain as part of the fuel slugs (i.e., if the fuel can be left inside the molds for irradiation), then the quartz mold contribution to the waste stream can be eliminated. This possibility is being addresssed in an ongoing effort to evaluate the irradiation performance of fuel cast into zirconium sheaths rather than quartz molds. Zirconium was chosen as the sheath material because it is the component of the U-Pu-Zr fuel alloy that raises the alloy solidus temperatures and provides resistance to fuel-cladding chemical interaction (FCCI)

Ternary cobalt-molybdenum-zirconium coatings for alternative energies

Science.gov (United States)

Yar-Mukhamedova, Gulmira; Ved', Maryna; Sakhnenko, Nikolay; Koziar, Maryna

2017-11-01

Consistent patterns for electrodeposition of Co-Mo-Zr coatings from polyligand citrate-pyrophosphate bath were investigated. The effect of both current density amplitude and pulse on/off time on the quality, composition and surface morphology of the galvanic alloys were determined. It was established the coating Co-Mo-Zr enrichment by molybdenum with current density increasing up to 8 A dm-2 as well as the rising of pulse time and pause duration promotes the content of molybdenum because of subsequent chemical reduction of its intermediate oxides by hydrogen ad-atoms. It was found that the content of the alloying metals in the coating Co-Mo-Zr depends on the current density and on/off times extremely and maximum Mo and Zr content corresponds to the current density interval 4-6 A dm-2, on-/off-time 2-10 ms. Chemical resistance of binary and ternary coatings based on cobalt is caused by the increased tendency to passivity and high resistance to pitting corrosion in the presence of molybdenum and zirconium, as well as the acid nature of their oxides. Binary coating with molybdenum content not less than 20 at.% and ternary ones with zirconium content in terms of corrosion deep index are in a group ;very proof;. It was shown that Co-Mo-Zr alloys exhibits the greatest level of catalytic properties as cathode material for hydrogen electrolytic production from acidic media which is not inferior a platinum electrode. The deposits Co-Mo-Zr with zirconium content 2-4 at.% demonstrate high catalytic properties in the carbon(II) oxide conversion. This confirms the efficiency of materials as catalysts for the gaseous wastes purification and gives the reason to recommend them as catalysts for red-ox processes activating by oxygen as well as electrode materials for red-ox batteries.

Review of corrosion phenomena on zirconium alloys, niobium, titanium, inconel, stainless steel, and nickel plate under irradiation

International Nuclear Information System (INIS)

Johnson, A.B. Jr.

1975-01-01

The role of nuclear fluxes in corrosion processes was investigated in ATR, ETR, PRTR, and in Hanford production reactors. Major effort was directed to zirconium alloy corrosion parameter studies. Corrosion and hydriding results are reported as a function of oxygen concentration in the coolant, flux level, alloy composition, surface pretreatment, and metallurgical condition. Localized corrosion and hydriding at sites of bonding to dissimilar metals are described. Corrosion behavior on specimens transferred from oxygenated to low-oxygen coolants in ETR and ATR experiments is compared. Mechanism studies suggest that a depression in the corrosion of the Zr--2.5Nb alloy under irradiation is due to radiation-induced aging. The radiation-induced onset of transition on several alloys is in general a gradual process which nucleates locally, causing areas of oxide prosity which eventually encompass the surface. Examination of Zry-2 process tubes reveals that accelerated corrosion has occurred in low-oxygen coolants. Hydrogen contents are relatively low, but show some localized profiles. Gross hydriding has occurred on process tubes containing aluminum spacers, apparently by a galvanic charging mechanism. Titanium paralleled Zry-2 in corrosion behavior under irradiation. Niobium corrosion was variable, but did not appear to be strongly influenced by radiation. Corrosion rates on Inconel and stainless steel were only slightly higher in-flux than out-of-reactor. Corrosion rates on nickel-plated aluminum appeared to vary substantially with preexposure treatments, but the rates generally were accelerated compared to rates on unirradiated coupons. (59 references, 11 tables, 12 figs.)

Comments on the Dutton-Puls model: Temperature and yield stress dependences of crack growth rate in zirconium alloys

International Nuclear Information System (INIS)

Kim, Young S.

2010-01-01

Research highlights: → This study shows first that temperature and yield stress dependences of crack growth rate in zirconium alloys can analytically be understood not by the Dutton-Puls model but by Kim's new DHC model. → It is demonstrated that the driving force for DHC is ΔC, not the stress gradient, which is the core of Kim's DHC model. → The Dutton-Puls model reveals the invalidity of Puls' claim that the crack tip solubility would increase to the cooling solvus. - Abstract: This work was prompted by the publication of Puls's recent papers claiming that the Dutton-Puls model is valid enough to explain the stress and temperature dependences of the crack growth rate (CGR) in zirconium alloys. The first version of the Dutton-Puls model shows that the CGR has positive dependences on the concentration difference ΔC, hydrogen diffusivity D H , and the yield strength, and a negative dependence on the applied stress intensity factor K I , which is one of its critical defects. Thus, the Dutton-Puls model claiming that the temperature dependence of CGR is determined by D H C H turns out to be incorrect. Given that ΔC is independent of the stress, it is evident that the driving force for DHC is ΔC, not the stress gradient, corroborating the validity of Kim's model. Furthermore, the predicted activation energy for CGR in a cold-worked Zr-2.5Nb tube disagrees with the measured one for the Zr-2.5Nb tube, showing that the Dutton-Puls model is too defective to explain the temperature dependence of CGR. It is demonstrated that the revised Dutton-Puls model also cannot explain the yield stress dependence of CGR.

Fracture toughness of irradiated stainless steel alloys

International Nuclear Information System (INIS)

Mills, W.J.

1986-01-01

The postirradiation fracture toughness responses of Types 316 and 304 stainless steel (SS) wrought products, cast CF8 SS and Type 308 SS weld deposit were characterized at 427 0 C using J/sub R/-curve techniques. Fast-neutron irradiation of these alloys caused an order of magnitude reduction in J/sub c/ and two orders of magnitude reduction in tearing modulus at neutron exposures above 10 dpa, where radiation-induced losses in toughness appeared to saturate. Saturation J/sub c/ values for the wrought materials ranged from 28 to 31 kJ/m 2 ; the weld exhibited a saturation level of 11 kJ/m 2 . Maximum allowable flaw sizes for highly irradiated stainless steel components stressed to 90% of the unirradiated yield strength are on the order of 3 cm for the wrought material and 1 cm for the weld. Electron fractographic examination revealed that irradiation displacement damage brought about a transition from ductile microvoid coalescence to channel fracture, associated with local separation along planar deformation bands. The lower saturation toughness value for the weld relative to that for the wrought products was attributed to local failure of ferrite particles ahead of the advancing crack which prematurely initiated channel fracture

A new insight into ductile fracture of ultrafine-grained Al-Mg alloys.

Science.gov (United States)

Yu, Hailiang; Tieu, A Kiet; Lu, Cheng; Liu, Xiong; Liu, Mao; Godbole, Ajit; Kong, Charlie; Qin, Qinghua

2015-04-08

It is well known that when coarse-grained metals undergo severe plastic deformation to be transformed into nano-grained metals, their ductility is reduced. However, there are no ductile fracture criteria developed based on grain refinement. In this paper, we propose a new relationship between ductile fracture and grain refinement during deformation, considering factors besides void nucleation and growth. Ultrafine-grained Al-Mg alloy sheets were fabricated using different rolling techniques at room and cryogenic temperatures. It is proposed for the first time that features of the microstructure near the fracture surface can be used to explain the ductile fracture post necking directly. We found that as grains are refined to a nano size which approaches the theoretical minimum achievable value, the material becomes brittle at the shear band zone. This may explain the tendency for ductile fracture in metals under plastic deformation.

A contribution to the study of arc melting in inert gas atmospheres of zirconium sponge

International Nuclear Information System (INIS)

Julio Junior, O.

1990-01-01

Mettalic zirconium is a material of great interest in the nuclear industry due to its low thermal neutron cross section, high strength and corrosion resistance. The latter permits its use in the chemical industry. In this study, a critical bibliographic revision of the industrial processes used for the melting and consolidation of zirconium sponge has been carried out. A procedure for the melting of zirconium on a laboratory scale, has been established. An nonconsumable-electrode arc furnace have been used. The effect of process variables like atmosphere, melting current and getter, have been showed. The influence of sponge characteristics on the qualities of cast zirconium buttons have been studied. The present study is a contribution towards future investigations to obtain high purity cast zirconium and its alloys commercially known as zircaloy. (author)

A new model for the in-reactor corrosion of zirconium alloys

International Nuclear Information System (INIS)

Cox, B.

1997-01-01

Previous models for the in-reactor corrosion of zirconium alloys have assumed that the mechanism is a completely solid-state diffusion process, determined by the growth and breakdown of the protective oxide film. In-reactor kinetics have been related to out-reactor kinetics with the oxide-metal interface temperature calculated from effects of heat flux. Recent experimental results have suggested that oxide dissolution and reprecipitation may be a major process leading to the formation of thick porous oxide films in-reactor. The model described here is based on the dissolution of primary recoil tracks in the oxide as the primary process distinguishing in-reactor from out-reactor corrosion. The consequences of such a model would be a very different microscopic morphology of in-reactor and out-reactor thick films, a significant irradiation effect on non-heat transfer surfaces, and a change in the kinetics of the overall process. This model should be equally applicable to PWR and BWR water chemistries because of the amphoteric nature of ZrO 2 , and the effects of LiOH should operate by an essentially identical mechanism. A reciprocal rate equation should fit these processes and with additive terms seems capable of accommodating all water chemistry effects, except for discontinuous processes such as nodular corrosion. (author). 60 refs, 6 figs

Probabilistic fracture mechanics applied for DHC assessment in the cool-down transients for CANDU pressure tubes

Energy Technology Data Exchange (ETDEWEB)

Radu, Vasile, E-mail: vasile.radu@nuclear.ro [Institute for Nuclear Research Pitesti, 1st Campului Street, 115400 Mioveni, Arges, P.O. Box 78, Mioveni (Romania); Roth, Maria [Institute for Nuclear Research Pitesti, 1st Campului Street, 115400 Mioveni, Arges, P.O. Box 78, Mioveni (Romania)

2012-12-15

For CANDU pressure tubes made from Zr-2.5%Nb alloy, the mechanism called delayed hydride cracking (DHC) is widely recognized as main mechanism responsible for crack initiation and propagation in the pipe wall. Generation of some blunt flaws at the inner pressure tube surface during refueling by fuel bundle bearing pad or by debris fretting, combined with hydrogen/deuterium up-take (20-40 ppm) from normal corrosion process with coolant, may lead to crack initiation and growth. The process is governed by hydrogen hysteresis of terminal solid solubility limits in Zirconium and the diffusion of hydrogen atoms in the stress gradient near to a stress spot (flaw). Creep and irradiation growth under normal operating conditions promote the specific mechanisms for Zirconium alloys, which result in circumferential expansion, accompanied by wall thinning and length increasing. These complicate damage mechanisms in the case of CANDU pressure tubes that are also are affected by irradiation environment in the reactor core. The structural integrity assessment of CANDU fuel channels is based on the technical requirements and methodology stated in the Canadian Standard N285.8. Usually it works with fracture mechanics principles in a deterministic manner. However, there are inherent uncertainties from the in-service inspection, which are associated with those from material properties determination; therefore a necessary conservatism in deterministic evaluation should be used. Probabilistic approach, based on fracture mechanics principle and appropriate limit state functions defined as fracture criteria, appears as a promising complementary way to evaluate structural integrity of CANDU pressure tubes. To perform this, one has to account for the uncertainties that are associated with the main parameters for pressure tube assessment, such as: flaws distribution and sizing, initial hydrogen concentration, fracture toughness, DHC rate and dimensional changes induced by long term

A quantitative phase field model for hydride precipitation in zirconium alloys: Part I. Development of quantitative free energy functional

International Nuclear Information System (INIS)

Shi, San-Qiang; Xiao, Zhihua

2015-01-01

A temperature dependent, quantitative free energy functional was developed for the modeling of hydride precipitation in zirconium alloys within a phase field scheme. The model takes into account crystallographic variants of hydrides, interfacial energy between hydride and matrix, interfacial energy between hydrides, elastoplastic hydride precipitation and interaction with externally applied stress. The model is fully quantitative in real time and real length scale, and simulation results were compared with limited experimental data available in the literature with a reasonable agreement. The work calls for experimental and/or theoretical investigations of some of the key material properties that are not yet available in the literature

Mechanical properties of a co-extruded Metallic Glass/Alloy (MeGA) rod-Effect of the metallic glass volume fraction

International Nuclear Information System (INIS)

Gravier, S.; Blandin, J.J.; Suery, M.

2010-01-01

A Metallic Glass/Alloy (MeGA) rod with a core in zirconium-based bulk metallic glass and a sleeve in aluminium alloy has been successfully elaborated by co-extrusion. SEM observations of the cross-section of the rod show that the interface between the glass and the alloy is defect-free. Compression tests are carried out at room temperature on the MeGA rods containing various glass volume fractions. The yield stress is well described by the rule of mixtures which combines the strength of the glass and that of the alloy, suggesting isostrain behaviour as could be expected. During compression, a good mechanical bonding is observed in the MeGA-rod even after the first fracture of the metallic glass. Finally, push-out tests are performed to evaluate the bonding quality between the two materials. Large values of the shear strength are measured which confirms that co-extrusion leads to good bonding between the glass and the aluminium alloy.

Method to electrolytically precipitate metals onto zirconium objects

International Nuclear Information System (INIS)

Donaghy, R.E.

1978-01-01

Tubes and other formed bodies made of zirconium or zirconium alloys which serve to take up nuclear fuels, are plated by electrolytically depositing a metal film onto these in order to improve their mechanical and corrosion properties. The object is activated in a solution of ammonium bifluoride and sulphuric acid, whereby an electrically conducting solid and a loose layer is formed. This loose film is removed by using fluoboric acid or hydrofluoric silicic acid solution, ultrasonics, or strips of organic material (cotton, polyester, nylon). The plating of Cu, Ni, Cr is described in detail. The object is rinsed between the process steps with deionized water and finally degased at a temperature of 150-200 0 C. (IHOE) [de

Modelling of Zirconium and Hafnium separation using continuous annular chromatography

International Nuclear Information System (INIS)

Moch-Setyadji; Endang Susiantini

2014-01-01

Nuclear degrees of zirconium in the form of a metal alloy is the main material for fuel cladding of NPP. Zirconium is also used as sheathing UO 2 kernel in the form of ZrC as a substitute of SiC in the fuel elements of High Temperature Reactor (HTR). Difficulty separating hafnium from zirconium because it has a lot of similarities in the chemical properties of Zr and Hf. Annular chromatography is a device that can be used for separating of zirconium and hafnium to obtain zirconium nuclear grade. Therefore, it is necessary to construct the mathematical modelling that can describe the separation of zirconium and hafnium in the annular chromatography containing anion resin dowex-1X8. The aim of research is to perform separation simulation by using the equilibrium model and mass transfer coefficient resulted from research. Zr and Hf feed used in this research were 26 and 1 g/l, respectively. Height of resin (L), angular velocity (ω) and the superficial flow rate (uz) was varied to determine the effect of each parameter on the separation of Zr and Hf. By using Kd and Dv values resulted previous research. Simulation results showed that zirconium and hafnium can be separated using a continuous annular chromatography with high resin (long bed) 50 cm, superficial flow rate of 0.001 cm/s, the rotation speed of 0.006 rad/min and 20 cm diameter annular. In these conditions the results obtained zirconium concentration of 10,303.226 g/m 3 and hafnium concentration of 12.324 g/m 3 (ppm). (author)

Concept Feasibility Report for Electroplating Zirconium onto Uranium Foil - Year 2

Energy Technology Data Exchange (ETDEWEB)

Coffey, Greg W. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Meinhardt, Kerry D. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Joshi, Vineet V. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Pederson, Larry R. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

2015-03-01

The Fuel Fabrication Capability within the U.S. High Performance Research Reactor Conversion Program is funded through the National Nuclear Security Administration (NNSA) NA-26 (Office of Material Management and Minimization). An investigation was commissioned to determine the feasibility of using electroplating techniques to apply a coating of zirconium onto depleted uranium/molybdenum alloy (U-10Mo). Electroplating would provide an alternative method to the existing process of hot roll-bonding zirconium foil onto the U-10Mo fuel foil during the fabrication of fuel elements for high-performance research reactors. The objective of this research was to develop a reproducible and scalable plating process that will produce a uniform, 25 μm thick zirconium metal coating on U-10Mo foil. In previous work, Pacific Northwest National Laboratory (PNNL) established a molten salt electroplating apparatus and protocol to plate zirconium metal onto molybdenum foil (Coffey 2015). During this second year of the research, PNNL furthered this work by moving to the U-10Mo alloy system (90 percent uranium:10 percent molybdenum). The original plating apparatus was disassembled and re-assembled in a laboratory capable of handling low-level radioactive materials. Initially, the work followed the previous year’s approach, and the salt bath composition was targeted at the eutectic composition (LiF:NaF:ZrF4 = 26:37:37 mol%). Early results indicated that the formation of uranium fluoride compounds would be problematic. Other salt bath compositions were investigated in order to eliminate the uranium fluoride production (LiF:NaF = 61:39 mol% and LiF:NaF:KF = 46.5:11.5:42 mol% ). Zirconium metal was used as the crucible for the molten salt. Three plating methods were used—isopotential, galvano static, and pulsed plating. The molten salt method for zirconium metal application provided high-quality plating on molybdenum in PNNL’s previous work. A key advantage of this approach is that

On the corrosion behaviour of stainless steel, nickel-chromium and zirconium-alloys in pore water of Portland cement

International Nuclear Information System (INIS)

Heitz, E.; Graefen, H.

1991-12-01

On the basis of an extensive review of literature and available experience, an evaluation was made of the corrosion of a metallic matrix for radioactive nuclides embedded in porous, water containing Portland cement. As a metallic matrix, austenitic high-alloy steel, nickel-base alloys and zirconium alloys are discussed. Pore waters in Portland cement have low aggressivity. However, through contact with formation water, chloride and sulphate enrichment can occur. Although corrosion is principally possible on the basis of purely thermodynamic considerations, it can be assumed that local corrosion (pitting, stress corrosion cracking, intergranular corrosion) is highly improbable under the given boundary conditions. This is valid for all three groups of alloys and means that only low release rates of corrosion products are to be expected. As a result of the discussion on radiolysis-induced corrosion, additional corrosion activity can be excluded. Final conclusions concerning the stimulation of corrosion processes by microbial action cannot be drawn and, therefore, additional experiments are proposed. The release rates of radioactive products are controlled by a very low dissolution rate of the materials in the passive state. All three groups of alloys show this type of general dissolution. From a survey of literature data it can be concluded that release rates greater than 250 mg/m 2 per day are not exceeded. Since these data were mainly obtained by electrochemical methods, it is proposed that quantitative analytical investigations of the corrosion products in pore water be made. On the whole the release rates determined are far below corrosion rates which are generally technically relevant. (author) 13 figs., 9 tabs., 61 refs

Chemical aspects of hydrogen ingress in zirconium and zircaloy pressure tubes: ageing management of Indian PHWR coolant channels - determination of hydrogen and deuterium

International Nuclear Information System (INIS)

Sayi, Y.S.; Shankaran, P.S.; Yadav, C.S.; Ramanjaneyulu, P.S.; Venugopal, V.; Ramakumar, K.L.; Chhapru, G.C.; Prasad, R.; Jain, H.C.; Sood, D.D.

2009-02-01

Pressurized heavy water reactors (PHWRs) use zirconium and zirconium based alloys as clad and coolant tubes since its beginning. The first ever zircaloy-2 pressure tube failure occurred in 1983 at Ontario Hydro's Pickering Unit 2 in Canada which necessitated a thorough examination of causes of such failure. The failure was attributed to massive hydriding at the failed spot of pressure tube. Continuous usage of zirconium alloys could result in their hydrogen and deuterium pick-up leading to hydrogen/ deuterium embrittlement. The life of the zircaloy coolant channels is dictated by hydrogen/deuterium content and hence ageing management of the pressure tubes is essential for ensuring their trouble-free usage. It is desirable to have a sound knowledge on the chemical aspects of zirconium and zirconium based alloys metallurgy, the mechanistic principles of hydrogen ingress into the pressure tubes during in reactor service, and identifying suitable analytical methodologies for precise and accurate determination of hydrogen in wafer thin sliver samples carved out from insides of pressure tubes without causing any structural damage so that it can continue to remain in service. This is desirable so that the ageing management does not result in cost-escalation. This report is divided in to three main parts. The first part deals with the chemical aspects of zirconium and zirconium based alloy metallurgy, the mechanism of hydrogen pick-up and hydride formation in zirconium matrix. The second part describes various methodologies and their limitations, available for hydrogen/deuterium determination. The third part deals in detail, about the extensive investigations carried out at Radioanalytical Chemistry Division (RACD) in Radiochemistry and Isotope Group for establishing an indigenously developed hot vacuum extraction system in combination with quadrupole mass spectrometry for precise determination of hydrogen and deuterium in wafer thin sliver sample of zircaloy. The

Tensile and fracture toughness properties of MA957: implications to the development of nanocomposited ferritic alloys

International Nuclear Information System (INIS)

Alinger, M.J.; Odette, G.R.; Lucas, G.E.

2002-01-01

A study to explore approaches to optimizing nanocomposited ferritic alloys was carried out on dispersion strengthened mechanically alloyed (MA) MA957, in the form of extruded bar stock. Previous studies had indicated that this alloy manifested superior high temperature strength and radiation stability, but was extremely brittle in notch impact tests. Thus our objective was to develop a combination of tensile, fracture toughness and microstructural data to clarify the basis for this brittle behavior. To this end, tensile properties and fracture toughness were characterized as a function of temperature in various orientations relative to the grain and inclusion structures. This database along with extensive fractography suggests that brittleness is due to the presence of a large volume fraction of impurity alumina stringers. In orientations where the effects of the stringers are reduced, much higher toughness was observed. These results provide a path for alloy development approach to achieve high strength and toughness

Tensile and fracture toughness properties of MA957: implications to the development of nanocomposited ferritic alloys