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Sample records for ysz electrolyte coatings

  1. Electrophoretic deposition of thin film zirconia electrolyte on non-conducting NiO-YSZ substrate

    International Nuclear Information System (INIS)

    Das, Debasish; Basu, Rajendra N.

    2014-01-01

    Eight (8) mol% yttria stabilized zirconia (YSZ), an electrolyte material for solid oxide fuel cell (SOFC), has been deposited onto porous non-conducting NiO-YSZ substrate using electrophoretic deposition technique (EPD) from a stable non-aqueous suspension of YSZ. Normally, EPD cannot be performed on a non-conducting substrate, but, in this present study, YSZ particulate film has been successfully deposited on a non-conducting NiO-YSZ substrate following two different EPD approaches:(a) using a conducting metallic plate on the reverse side of the porous NiO-YSZ anode substrate and (b) using a conducting polymer coated NiO-YSZ substrate. The deposited films are then formed dense coatings of 5-15 μm after sintering at 1400℃ for 6 h in air. Surface and cross-sectional morphologies of green and sintered films deposited by different EPD approaches are investigated using SEM. La 0.65 Sr 0.3 MnO 3 (LSM), a cathode for SOFC, is then screen-printed onto the electrolyte layer of such sintered half cells (anode+electrolyte) prepared by both the above approaches to construct SOFC single cells. A maximum output power density of 0.37 W.cm -2 is obtained using single cells prepared by conducting metallic plate assisted EPD compared to that of 0.73 W.cm -2 for polymer coated at 800℃ using H 2 as fuel and O 2 as oxidant. (author)

  2. Electrophoretic deposition of 9-YSZ solid electrolyte on Ni- YSZ composite

    International Nuclear Information System (INIS)

    Santos, F.S.; Yoshito, W.K.; Lazar, D.R.R.; Ussui, V.

    2010-01-01

    9-YSZ ceramic and Ni-YSZ metal/ceramic composite are the more commonly used materials for the fabrication of solid oxide fuel cell electrolyte and anode, respectively. The main challenges for these applications are the forming of both materials as superposed double thin layers. In the present work ceramic powder of 9- YSZ was synthesized by a coprecipitation technique and the Ni O-YSZ composite by a combustion technique. The later was formed by uniaxial pressing as cylindrical pellets of 15 mm diameter. Thin ceramic layers of 9-YSZ were deposited on composite pellets from a suspension with 10% solid content by an Electrophoretic Deposition technique. Applied voltage varied in the range of 30 to 200 V and deposition time from 15 to 90 seconds, evaluating the deposited mass, porosity on the interface and adhesion of layers. Resulted ceramics were characterized by X-ray diffraction and were observed in a scanning electron microscope. Results showed that deposited layers are thin (∼20μm), dense and have good adhesion on the surface of composite substrate. (author)

  3. Electrophoretic deposition of 9-YSZ solid electrolyte on Ni- YSZ composite; Estudos de deposicao eletroforetica de ceramicas de 9-YSZ sobre Ni-YSZ

    Energy Technology Data Exchange (ETDEWEB)

    Santos, F.S.; Yoshito, W.K.; Lazar, D.R.R.; Ussui, V., E-mail: vussui@ipen.b [Instituto de Pesquisas Energeticas e Nucleares (CCTM/IPEN/CNEN-SP), Sao Paulo, SP (Brazil). Centro de Ciencia e Tecnologia de Materiais

    2010-07-01

    9-YSZ ceramic and Ni-YSZ metal/ceramic composite are the more commonly used materials for the fabrication of solid oxide fuel cell electrolyte and anode, respectively. The main challenges for these applications are the forming of both materials as superposed double thin layers. In the present work ceramic powder of 9- YSZ was synthesized by a coprecipitation technique and the Ni O-YSZ composite by a combustion technique. The later was formed by uniaxial pressing as cylindrical pellets of 15 mm diameter. Thin ceramic layers of 9-YSZ were deposited on composite pellets from a suspension with 10% solid content by an Electrophoretic Deposition technique. Applied voltage varied in the range of 30 to 200 V and deposition time from 15 to 90 seconds, evaluating the deposited mass, porosity on the interface and adhesion of layers. Resulted ceramics were characterized by X-ray diffraction and were observed in a scanning electron microscope. Results showed that deposited layers are thin ({approx}20{mu}m), dense and have good adhesion on the surface of composite substrate. (author)

  4. Ni-YSZ graded coatings produced by dipping

    International Nuclear Information System (INIS)

    Ferrari, B.; Moreno, R.

    2004-01-01

    A new colloidal processing route for the shaping of a graded Ni-YSZ composite for applications in SOFC devices is described. A Ni foil is coated by Ni/YSZ layers by dipping in aqueous suspensions with an organic binder. Behind the metal-ceramic layers introduced to improve adhesion, an outer thin layer of nanosized YSZ is formed by electrophoretic deposition. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

  5. Microstructural studies on degradation of interface between LSM–YSZ cathode and YSZ electrolyte in SOFCs

    DEFF Research Database (Denmark)

    Liu, Yi-Lin; Hagen, Anke; Barfod, Rasmus

    2009-01-01

    The changes in the cathode/electrolyte interface microstructure have been studied on anode-supported technological solid oxide fuel cells (SOFCs) that were subjected to long-term (1500 h) testing at 750 °C under high electrical loading (a current density of 0.75 A/cm2). These cells exhibit...... different cathode degradation rates depending on, among others, the composition of the cathode gas, being significantly smaller in oxygen than in air. FE-SEM and high resolution analytical TEM were applied for characterization of the interface on a submicron- and nano-scale. The interface degradation has...... to decrease further due to the more pronounced formation of insulating zirconate phases that are present locally and preferably in LSM/YSZ electrolyte contact areas. The effects of the cathode gas on the interface degradation are discussed considering the change of oxygen activity at the interface, possible...

  6. LaSrMnO{sub 3} thin films on YSZ/YSZ - NiO by the spin coating method: synthesis and microstructural characterization

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, Laurenia Martins Pereira; Souza, Graziele Lopes de [Universidade Federal do Rio Grande do Norte (NUPEG/UFRN), Natal, RN (Brazil). Nucleo de Pesquisa em Petroleo e Gas], Email: lauengmat@hotmail.com; Macedo, Daniel Araujo de; Cela, Beatriz; Paskocimas, Carlos Alberto; Nascimento, Rubens Maribondo do [Universidade Federal do Rio Grande do Norte (PPGCEM/UFRN), Natal, RN (Brazil). Programa de Pos Graduacao em Ciencia e Engenharia de Materiais; Cesario, Moises Romolos [Universidade Federal do Rio Grande do Norte (PPGQ/UFRN), Natal, RN (Brazil). Programa de Pos Graduacao em Quimica

    2010-07-01

    Fuel cells are devices which work by electrochemical mechanism directly converting the chemical energy, by fuel the oxidizing, in electric energy. The Solid Oxide Fuel Cell - SOFC consist an anode, an electrolyte and one cathode made with ceramic materials. The most widely known functional materials used in SOFC are Yttria-stabilized zirconia electrolyte (YSZ), composite anode of YSZ-Ni O and strontium-doped lanthanum manganite cathode (La{sub 1-x}Sr{sub x}MnO{sub 3} - LGSM). In this work the thin films of cathode LSM were deposited by spin coating in a half cell YSZ/YSZ - Ni O. The polymeric resin of 22% strontium-doped lanthanum manganite (LSM 22) was attained by the polymeric precursor method. This resin was directly used for the deposition process. The deposition of 2 or 4 layers occurred by spin coating method with the following conditions: 500 rpm during 15 s and 300 rpm during 40 s. Each layer was thermally treated at 500 deg C for 2 h and heating rate equal to 1 deg C/min. The multi layers were sintered at 1000 deg C for 2 h, heating rate of 3 deg C/min and characterized by X-ray diffraction (XRD) and scanning electronic microscopy (SEM). The LSM 22 thin films presented microstructure with thin particles and thickness of 1 {mu}m. The surface cracks' quantity and size reduction tendency was observed with the increase of the layers deposition number. (author)

  7. High power density thin film SOFCs with YSZ/GDC bilayer electrolyte

    International Nuclear Information System (INIS)

    Cho, Sungmee; Kim, YoungNam; Kim, Jung-Hyun; Manthiram, Arumugam; Wang Haiyan

    2011-01-01

    Graphical abstract: . A: Cross-sectional TEM images show a GDC single layer and YSZ/GDC bilayer electrolyte structures. As clearly observed from TEM images, the YSZ interlayer thickness varies from ∼330 nm to ∼1 μm. B: The cell with the bilayer electrolyte (YSZ ∼330 nm) doubles the overall power output at 750 deg. C compared to that achieved in the GDC single layer cell. Display Omitted Highlights: → YSZ/ GDC bilayer thin film electrolytes were deposited by a pulsed laser deposition (PLD) technique. → Thin YSZ film as a blocking layer effectively suppresses the cell voltage drop without reducing the ionic conductivity of the electrolyte layer. → The YSZ/ GDC bilayer structure presents a feasible architecture for enhancing the overall power density and enabling chemical, mechanical, and structural stability in the cells. - Abstract: Bilayer electrolytes composed of a gadolinium-doped CeO 2 (GDC) layer (∼6 μm thickness) and an yttria-stabilized ZrO 2 (YSZ) layer with various thicknesses (∼330 nm, ∼440 nm, and ∼1 μm) were deposited by a pulsed laser deposition (PLD) technique for thin film solid oxide fuel cells (TFSOFCs). The bilayer electrolytes were prepared between a NiO-YSZ (60:40 wt.% with 7.5 wt.% carbon) anode and La 0.5 Sr 0.5 CoO 3 -Ce 0.9 Gd 0.1 O 1.95 (50:50 wt.%) composite cathode for anode-supported single cells. Significantly enhanced maximum power density was achieved, i.e., a maximum power density of 188, 430, and 587 mW cm -2 was measured in a bilayer electrolyte single cell with ∼330 nm thin YSZ at 650, 700, and 750 deg. C, respectively. The cell with the bilayer electrolyte (YSZ ∼330 nm) doubles the overall power output at 750 deg. C compared to that achieved in the GDC single layer cell. This signifies that the YSZ thin film serves as a blocking layer for preventing electrical current leakage in the GDC layer and also provides chemical, mechanical, and structural integrity in the cell, which leads to the overall enhanced

  8. Effects of Heat-treatments on the Mechanical Strength of Coated YSZ: An Experimental Assessment

    DEFF Research Database (Denmark)

    Toftegaard, Helmuth Langmaack; Sørensen, Bent F.; Linderoth, Søren

    2009-01-01

    The mechanical strength of thin, symmetric sandwich specimens consisting of a dense yttria-stabilized zirconia (YSZ) substrate coated with a porous NiO–YSZ layer at both major faces was investigated. Specimens were loaded in uniaxial tension to failure following heat treatments at various...... temperatures. In comparison with the YSZ material, the failure strength of coated specimens was found to increase for heat treatments at 1100°C, but decreased again with further increased heat-treatment temperatures....

  9. Computational image analysis of Suspension Plasma Sprayed YSZ coatings

    Directory of Open Access Journals (Sweden)

    Michalak Monika

    2017-01-01

    Full Text Available The paper presents the computational studies of microstructure- and topography- related features of suspension plasma sprayed (SPS coatings of yttria-stabilized zirconia (YSZ. The study mainly covers the porosity assessment, provided by ImageJ software analysis. The influence of boundary conditions, defined by: (i circularity and (ii size limits, on the computed values of porosity is also investigated. Additionally, the digital topography evaluation is performed: confocal laser scanning microscope (CLSM and scanning electron microscope (SEM operating in Shape from Shading (SFS mode measure surface roughness of deposited coatings. Computed values of porosity and roughness are referred to the variables of the spraying process, which influence the morphology of coatings and determines the possible fields of their applications.

  10. Phenomenological Treatment of the Inductive Hysteresis in the Cathode Reaction on YSZ Electrolytes

    DEFF Research Database (Denmark)

    Bay, Lasse; Zachau-Christiansen, Birgit; Jacobsen, Torben

    1999-01-01

    The cathode reaction on YSZ electrolytes shows inductive hysteresis behavior with an activation/deactivation process of the cell. This is described by a phenomenological model, where the rate of activation is proportional to the current density and the rate of deactivation is proportional...

  11. Increased cathode performance using a thin film LSM layer on a structured 8YSZ electrolyte surface

    Energy Technology Data Exchange (ETDEWEB)

    Herbstritt, D.; Weber, A.; Ivers-Tiffee, E. [Karlsruhe Univ. (T.H.) (DE). Inst. fuer Werkstoffkunde der Elektrotechnik (IWE); Guntow, U.; Mueller, G. [Fraunhofer-Institut fuer Silicatforschung (ISC), Wuerzburg (Germany)

    2000-07-01

    A considerable part of the power losses in a SOFC single cell occurs due to the polarization resistance of the cathode/electrolyte interface. The resulting high cathodic overvoltage corresponds to an enhanced degradation of the cell. In case of a screen printed LSM cathode layer (LSM: La{sub 1-x}Sr{sub x}MnO{sub 3}) on a YSZ electrolyte substrate (YSZ: Y{sub 2}O{sub 3} stabilised ZrO{sub 2}) the cathodic reaction is generally assumed to be restricted to the three phase boundary (tpb) between cathode, oxidant and the electrolyte surface. The electrochemical active area was increased by a modification of the cathode/electrolyte interface. Single cells with a thin film LSM layer on a structured 8YSZ electrolyte showed a power output of about 0.95 W/cm{sup 2} at 0.7 V cell voltage (950 C; oxidant: air, 0.7 1/min; fuel: hydrogen, 0.5 1/min, 15% fuel utilization). (orig.)

  12. Effect of grain mobility on ionic conductivity of Ceria added YSZ electrolyte

    International Nuclear Information System (INIS)

    Gupta, Alka; Omar, Shobit; Balani, Kantesh

    2012-01-01

    In an effort to develop novel electrolyte materials, the present work explores the effect of grain boundary mobility on ionic conductivity of CeO 2 -YSZ electrolyte. For cubic zirconia in general, the higher the grain boundary mobility, the lower the activation energy for oxide ion migration and judicious doping can be an effective method for mobility control. The two main directions for fabricating 8 mol. % YSZs (8YSZ) with 0,5 and 10 wt % CeO 2 are being followed: (i) co doping by conventional sintering (CS, 1400 ℃, 4h holding, ∼98 % theoretical density), and (ii) nano composite approach by spark plasma sintering (SPS, 1200 ℃, 5 min holding, ∼96 % theoretical density). Phase analysis by XRD, indicates that CeO 2 forms the complete solid solution with YSZ when synthesized by CS and both solid solution and composite formation (seen as isolated ceria rich zones in YSZ matrix by EDS analysis via TEM) by SPS. The grain boundary mobility for CS samples of pure and 10%CeO 2 added YSZ are 6.69 x 10 -18 to 10.35 X 10 -18 m 3 /N/s respectively. While for SPS sintered samples of pure and 10% CeO 2 added YSZ the grain boundary mobility comes out to be ∼0.032 X 10 -18 to 0.039 X 10 18 m 3 /N/s respectively. Grain mobility does not show any marginal change with increasing ceria content, elicit that the defect concentration is nearly constant in 8YSZ and is insensitive to ceria content. Remarkable increase of grain mobility in the SPS samples is attributed to rapid grain coarsening in the nano-grains limited to shorter sintering times. As expected, grain mobility for longer-times average out the transient phase and lower the net grain mobility such as in CS samples. The enhanced mobility in CeO 2 -YSZ SPS sintered electrolytes must be due to lower cation migration energy (activation energy for oxide ion migration), promoting enhanced ionic conductivity. (author)

  13. Thermal shock behavior of toughened gadolinium zirconate/YSZ double-ceramic-layered thermal barrier coating

    International Nuclear Information System (INIS)

    Zhong, Xinghua; Zhao, Huayu; Zhou, Xiaming; Liu, Chenguang; Wang, Liang; Shao, Fang; Yang, Kai; Tao, Shunyan; Ding, Chuanxian

    2014-01-01

    Highlights: • Gd 2 Zr 2 O 7 /YSZ DCL thermal barrier coating was designed and fabricated. • The Gd 2 Zr 2 O 7 top ceramic layer was toughened by addition of nanostructured 3YSZ. • Remarkable improvement in thermal shock resistance of the DCL coating was achieved. - Abstract: Double-ceramic-layered (DCL) thermal barrier coating system comprising of toughened Gadolinium zirconate (Gd 2 Zr 2 O 7 , GZ) as the top ceramic layer and 4.5 mol% Y 2 O 3 partially-stabilized ZrO 2 (4.5YSZ) as the bottom ceramic layer was fabricated by plasma spraying and thermal shock behavior of the DCL coating was investigated. The GZ top ceramic layer was toughened by addition of nanostructured 3 mol% Y 2 O 3 partially-stabilized ZrO 2 (3YSZ) to improve fracture toughness of the matrix. The thermal shock resistance of the DCL coating was enhanced significantly compared to that of single-ceramic-layered (SCL) GZ-3YSZ composite coating, which is believed to be primarily attributed to the two factors: (i) the increase in fracture toughness of the top ceramic layer by incorporating nanostructured YSZ particles and (ii) the improvement in strain tolerance through the utilization of 4.5YSZ as the bottom ceramic layer. In addition, the failure mechanisms are mainly attributed to the still low fracture toughness of the top ceramic layer and oxidation of the bond-coat

  14. Fabrication and characterization of Ni-YSZ anode functional coatings by electron beam physical vapor deposition

    International Nuclear Information System (INIS)

    Meng, B.; Sun, Y.; He, X.D.; Peng, J.H.

    2009-01-01

    Two kinds of NiO-YSZ (yttria-stabilized zirconia) coatings, respectively with uniform and gradient distributions of NiO content along the coating thickness direction, were prepared by electron beam physical vapor deposition (EB-PVD) via adjusting electron beam currents. Then uniform and graded Ni-YSZ coatings were obtained from corresponding NiO-YSZ coatings after a reduction treatment. For uniform Ni-YSZ coating, the composition and porosity distributions along the coating thickness were uniform. The specific surface area and total pore volume for this coating could reach up to 4.330 m 2 g -1 and 0.0346 cm 3 g -1 respectively. The area specific resistance (ASR) of this coating kept increasing with the rise in temperature and an ASR of 2.1 x 10 -5 Ω cm 2 was obtained at 600 o C. For graded Ni-YSZ coating, a gradient in Ni content and porosity was realized along the coating thickness. A high porosity of up to 33% was achieved in the part of the coating close to the substrate, while a low porosity of 10% was obtained in the part close to coating surface.

  15. Improving thermal insulation of TC4 using YSZ-based coating and SiO2 aerogel

    OpenAIRE

    Jin, Lei; Li, Peizhong; Zhou, Haibin; Zhang, Wei; Zhou, Guodong; Wang, Chun

    2015-01-01

    In this paper, air plasmas spray (APS) was used to prepare YSZ and Sc2O3–YSZ (ScYSZ) coating in order to improve the thermal insulation ability of TC4 alloy. SiO2 aerogel was also synthesized and affixed on TC4 titanium alloy to inhabit thermal flow. The microstructures, phase compositions and thermal insulation performance of three coatings were analyzed in detail. The results of thermal diffusivity test by a laser flash method showed that the thermal diffusivities of YSZ, Sc2O3–YSZ and SiO2...

  16. Multilayer Thermal Barrier Coating (TBC) Architectures Utilizing Rare Earth Doped YSZ and Rare Earth Pyrochlores

    Science.gov (United States)

    Schmitt, Michael P.; Rai, Amarendra K.; Bhattacharya, Rabi; Zhu, Dongming; Wolfe, Douglas E.

    2014-01-01

    To allow for increased gas turbine efficiencies, new insulating thermal barrier coatings (TBCs) must be developed to protect the underlying metallic components from higher operating temperatures. This work focused on using rare earth doped (Yb and Gd) yttria stabilized zirconia (t' Low-k) and Gd2Zr2O7 pyrochlores (GZO) combined with novel nanolayered and thick layered microstructures to enable operation beyond the 1200 C stability limit of current 7 wt% yttria stabilized zirconia (7YSZ) coatings. It was observed that the layered system can reduce the thermal conductivity by approximately 45 percent with respect to YSZ after 20 hr of testing at 1316 C. The erosion rate of GZO is shown to be an order to magnitude higher than YSZ and t' Low-k, but this can be reduced by almost 57 percent when utilizing a nanolayered structure. Lastly, the thermal instability of the layered system is investigated and thought is given to optimization of layer thickness.

  17. Effect of Suspension Plasma-Sprayed YSZ Columnar Microstructure and Bond Coat Surface Preparation on Thermal Barrier Coating Properties

    Science.gov (United States)

    Bernard, Benjamin; Quet, Aurélie; Bianchi, Luc; Schick, Vincent; Joulia, Aurélien; Malié, André; Rémy, Benjamin

    2017-08-01

    Suspension plasma spraying (SPS) is identified as promising for the enhancement of thermal barrier coating (TBC) systems used in gas turbines. Particularly, the emerging columnar microstructure enabled by the SPS process is likely to bring about an interesting TBC lifetime. At the same time, the SPS process opens the way to a decrease in thermal conductivity, one of the main issues for the next generation of gas turbines, compared to the state-of-the-art deposition technique, so-called electron beam physical vapor deposition (EB-PVD). In this paper, yttria-stabilized zirconia (YSZ) coatings presenting columnar structures, performed using both SPS and EB-PVD processes, were studied. Depending on the columnar microstructure readily adaptable in the SPS process, low thermal conductivities can be obtained. At 1100 °C, a decrease from 1.3 W m-1 K-1 for EB-PVD YSZ coatings to about 0.7 W m-1 K-1 for SPS coatings was shown. The higher content of porosity in the case of SPS coatings increases the thermal resistance through the thickness and decreases thermal conductivity. The lifetime of SPS YSZ coatings was studied by isothermal cyclic tests, showing equivalent or even higher performances compared to EB-PVD ones. Tests were performed using classical bond coats used for EB-PVD TBC coatings. Thermal cyclic fatigue performance of the best SPS coating reached 1000 cycles to failure on AM1 substrates with a β-(Ni,Pt)Al bond coat. Tests were also performed on AM1 substrates with a Pt-diffused γ-Ni/γ'-Ni3Al bond coat for which more than 2000 cycles to failure were observed for columnar SPS YSZ coatings. The high thermal compliance offered by both the columnar structure and the porosity allowed the reaching of a high lifetime, promising for a TBC application.

  18. Improving thermal insulation of TC4 using YSZ-based coating and SiO2 aerogel

    Directory of Open Access Journals (Sweden)

    Lei Jin

    2015-04-01

    Full Text Available In this paper, air plasmas spray (APS was used to prepare YSZ and Sc2O3–YSZ (ScYSZ coating in order to improve the thermal insulation ability of TC4 alloy. SiO2 aerogel was also synthesized and affixed on TC4 titanium alloy to inhabit thermal flow. The microstructures, phase compositions and thermal insulation performance of three coatings were analyzed in detail. The results of thermal diffusivity test by a laser flash method showed that the thermal diffusivities of YSZ, Sc2O3–YSZ and SiO2 aerogel are 0.553, 0.539 and 0.2097×10−6 m2/s, respectively. Then, the thermal insulation performances of three kinds of coating were investigated from 20 °C to 400 °C using high infrared radiation heat flux technology. The experimental results indicated that the corresponding temperature difference between the top TC4 alloy (400 °C and the bottom surface of YSZ is 41.5 °C for 0.6 mm thickness coating. For 1 mm thickness coating, the corresponding temperature difference between the top TC4 alloys (400 °C and the bottom surface of YSZ, ScYSZ, SiO2 aerogel three specimens is 54, 54.6 and 208 °C, respectively. The coating thickness and species were found to influence the heat insulation ability. In these materials, YSZ and ScYSZ exhibited a little difference for heat insulation behavior. However, SiO2 aerogel was the best one among them and it can be taken as protection material on TC4 alloys. In outer space, SiO2 aerogel can meet the need of thermal insulation of TC4 of high-speed aircraft.

  19. Permeability and Microstructure of Suspension Plasma-Sprayed YSZ Electrolytes for SOFCs on Various Substrates

    Science.gov (United States)

    Marr, Michael; Kesler, Olivera

    2012-12-01

    Yttria-stabilized zirconia electrolyte coatings for solid oxide fuel cells were deposited by suspension plasma spraying using a range of spray conditions and a variety of substrates, including finely structured porous stainless steel disks and cathode layers on stainless steel supports. Electrolyte permeability values and trends were found to be highly dependent on which substrate was used. The most gas-tight electrolyte coatings were those deposited directly on the porous metal disks. With this substrate, permeability was reduced by increasing the torch power and reducing the stand-off distance to produce dense coating microstructures. On the substrates with cathodes, electrolyte permeability was reduced by increasing the stand-off distance, which reduced the formation of segmentation cracks and regions of aligned and concentrated porosity. The formation mechanisms of the various permeability-related coating features are discussed and strategies for reducing permeability are presented. The dependences of electrolyte deposition efficiency and surface roughness on process conditions and substrate properties are also presented.

  20. Laser surface modification of Yttria Stabilized Zirconia (YSZ) thermal barrier coating on AISI H13 tool steel substrate

    Science.gov (United States)

    Reza, M. S.; Aqida, S. N.; Ismail, I.

    2018-03-01

    This paper presents laser surface modification of plasma sprayed yttria stabilized zirconia (YSZ) coating to seal porosity defect. Laser surface modification on plasma sprayed YSZ was conducted using 300W JK300HPS Nd: YAG laser at different operating parameters. Parameters varied were laser power and pulse frequency with constant residence time. The coating thickness was measured using IM7000 inverted optical microscope and surface roughness was analysed using two-dimensional Mitutoyo Surface Roughness Tester. Surface roughness of laser surface modification of YSZ H-13 tool steel decreased significantly with increasing laser power and decreasing pulse frequency. The re-melted YSZ coating showed higher hardness properties compared to as-sprayed coating surface. These findings were significant to enhance thermal barrier coating surface integrity for dies in semi-solid processing.

  1. 7YSZ coating prepared by PS-PVD based on heterogeneous nucleation

    Directory of Open Access Journals (Sweden)

    Ziqian DENG

    2018-04-01

    Full Text Available Plasma spray-physical vapor deposition (PS-PVD as a novel coating process based on low-pressure plasma spray (LPPS has been significantly used for thermal barrier coatings (TBCs. A coating can be deposited from liquid splats, nano-sized clusters, and the vapor phase forming different structured coatings, which shows obvious advantages in contrast to conventional technologies like atmospheric plasma spray (APS and electron beam-physical vapor deposition (EB-PVD. In addition, it can be used to produce thin, dense, and porous ceramic coatings for special applications because of its special characteristics, such as high power, very low pressure, etc. These provide new opportunities to obtain different advanced microstructures, thus to meet the growing requirements of modern functional coatings. In this work, focusing on exploiting the potential of gas-phase deposition from PS-PVD, a series of 7YSZ coating experiments with various process conditions was performed in order to better understand the deposition process in PS-PVD, where coatings were deposited on different substrates including graphite and zirconia. Meanwhile, various substrate temperatures were investigated for the same substrate. As a result, a deposition mechanism of heterogeneous nucleation has been presented showing that surface energy is an important influencing factor for coating structures. Besides, undercooling of the interface between substrate and vapor phase plays an important role in coating structures. Keywords: 7YSZ, Deposition mechanism, Heterogeneous nucleation, PS-PVD, TBC

  2. Effect of La2O3 addition on interface chemistry between 4YSZ top layer and Ni based alloy bond coat in thermal barrier coating by EB PVD.

    Science.gov (United States)

    Park, Chan-Young; Yang, Young-Hwan; Kim, Seong-Won; Lee, Sung-Min; Kim, Hyung-Tae; Jang, Byung-Koog; Lim, Dae-Soon; Oh, Yoon-Suk

    2014-11-01

    The effect of a 5 mol% La2O3 addition on the forming behavior and compositional variation at interface between a 4 mol% Yttria (Y2O3) stabilized ZrO2 (4YSZ) top coat and bond coat (NiCrAlY) as a thermal barrier coating (TBC) has been investigated. Top coats were deposited by electron beam physical vapor deposition (EB PVD) onto a super alloy (Ni-Cr-Co-Al) substrate without pre-oxidation of the bond coat. Top coats are found to consist of dense columnar grains with a thin interdiffusion layer between metallic bond coats. In the as-received 4YSZ coating, a thin interdiffusion zone at the interface between the top and bond coats was found to consist of a Ni-Zr intermetallic compound with a reduced quantity of Y, Al or O elements. On the other hand, in the case of an interdiffusion area of 5 mol% La2O3-added 4YSZ coating, it was found that the complicated composition and structure with La-added YSZ and Ni-Al rich compounds separately. The thermal conductivity of 5 mol% La2O3-added 4YSZ coating (- 1.6 W/m x k at 1100 degrees C) was lower than a 4YSZ coating (- 3.2 W/m x k at 1100 degrees C) alone.

  3. Microstructure and mechanical properties of plasma sprayed HA/YSZ/Ti-6Al-4V composite coatings.

    Science.gov (United States)

    Khor, K A; Gu, Y W; Pan, D; Cheang, P

    2004-08-01

    Plasma sprayed hydroxyapatite (HA) coatings on titanium alloy substrate have been used extensively due to their excellent biocompatibility and osteoconductivity. However, the erratic bond strength between HA and Ti alloy has raised concern over the long-term reliability of the implant. In this paper, HA/yttria stabilized zirconia (YSZ)/Ti-6Al-4V composite coatings that possess superior mechanical properties to conventional plasma sprayed HA coatings were developed. Ti-6Al-4V powders coated with fine YSZ and HA particles were prepared through a unique ceramic slurry mixing method. The so-formed composite powder was employed as feedstock for plasma spraying of the HA/YSZ/Ti-6Al-4V coatings. The influence of net plasma energy, plasma spray standoff distance, and post-spray heat treatment on microstructure, phase composition and mechanical properties were investigated. Results showed that coatings prepared with the optimum plasma sprayed condition showed a well-defined splat structure. HA/YSZ/Ti-6Al-4V solid solution was formed during plasma spraying which was beneficial for the improvement of mechanical properties. There was no evidence of Ti oxidation from the successful processing of YSZ and HA coated Ti-6Al-4V composite powders. Small amount of CaO apart from HA, ZrO(2) and Ti was present in the composite coatings. The microhardness, Young's modulus, fracture toughness, and bond strength increased significantly with the addition of YSZ. Post-spray heat treatment at 600 degrees C and 700 degrees C for up to 12h was found to further improve the mechanical properties of coatings. After the post-spray heat treatment, 17.6% increment in Young's modulus (E) and 16.3% increment in Vicker's hardness were achieved. The strengthening mechanisms of HA/YSZ/Ti-6Al-4V composite coatings were related to the dispersion strengthening by homogeneous distribution of YSZ particles in the matrix, the good mechanical properties of Ti-6Al-4V and the formation of solid solution among HA

  4. Synthesis of LSM films deposited by dip-coating on YSZ substrate; Sintese de filmes de LSM depositados por dip-coating em substratos de YSZ

    Energy Technology Data Exchange (ETDEWEB)

    Conceicao, Leandro da; Souza, Mariana M.V.M., E-mail: mmattos@eq.ufrj.b [Universidade Federal do Rio de Janeiro (EQ/UFRJ), RJ (Brazil). Escola de Quimica; Ribeiro, Nielson F.P. [Coordenacao dos Programas de Pos-graduacao de Engenharia (PEQ/COPPE/UFRJ), Rio de Janeiro, RJ (Brazil). Programa de Engenharia Quimica. Nucleo de Catalise

    2010-07-01

    The dip-coating process was used to deposit films of La{sub 0.7}Sr{sub 0.}3MnO{sub 3} (LSM) used as cathode in solid oxide fuel cells (SOFC). In this study we evaluated the relationship between the deposition parameters such as speed of withdrawal and number of deposited layers of LSM film on a substrate of 8% YSZ commercial, and structural properties, such as thickness and formation of cracks. The structure and morphology of the films were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). With parameters set the film had good adhesion to the substrate with a thickness around 10 {mu}m, showing possible adherence problems when more than one layer is deposited on the substrate. (author)

  5. Development of graded Ni-YSZ composite coating on Alloy 690 by Pulsed Laser Deposition technique to reduce hazardous metallic nuclear waste inventory.

    Science.gov (United States)

    Sengupta, Pranesh; Rogalla, Detlef; Becker, Hans Werner; Dey, Gautam Kumar; Chakraborty, Sumit

    2011-08-15

    Alloy 690 based 'nuclear waste vitrification furnace' components degrade prematurely due to molten glass-alloy interactions at high temperatures and thereby increase the volume of metallic nuclear waste. In order to reduce the waste inventory, compositionally graded Ni-YSZ (Y(2)O(3) stabilized ZrO(2)) composite coating has been developed on Alloy 690 using Pulsed Laser Deposition technique. Five different thin-films starting with Ni80YSZ20 (Ni 80 wt%+YSZ 20 wt%), through Ni60YSZ40 (Ni 60 wt%+YSZ 40 wt%), Ni40YSZ60 (Ni 40 wt%+YSZ 60 wt%), Ni20YSZ80 (Ni 20 wt%+YSZ 80 wt%) and Ni0YSZ100 (Ni 0 wt%+YSZ 100 wt%), were deposited successively on Alloy 690 coupons. Detailed analyses of the thin-films identify them as homogeneous, uniform, pore free and crystalline in nature. A comparative study of coated and uncoated Alloy 690 coupons, exposed to sodium borosilicate melt at 1000°C for 1-6h suggests that the graded composite coating could substantially reduced the chemical interactions between Alloy 690 and borosilicate melt. Copyright © 2011 Elsevier B.V. All rights reserved.

  6. All-chemical YBa2Cu3O7 coated conductors on IBAD-YSZ stainless steel substrates

    International Nuclear Information System (INIS)

    Pomar, A; Cavallaro, A; Coll, M; Gazquez, J; Palau, A; Sandiumenge, F; Puig, T; Obradors, X; Freyhardt, H C

    2006-01-01

    We report on the fabrication of all-chemical YBa 2 Cu 3 O 7 coated conductors on IBAD-YSZ (IBAD stands for ion beam assisted deposition; YSZ is yttrium stabilized zirconia) stainless steel substrates. YBCO films were grown by the trifluoroacetates route on top of CeO 2 buffer layers made by metal-organic decomposition. The achievement of atomically flat CeO 2 surfaces is found to be a key factor for obtaining clean interfaces with YBCO and high performance. Coated conductors with percolative critical currents of J c GB (65 K) = 1.8 MA cm -2 were achieved. The determination of the intra-grain critical current J c G from inductive measurements suggests that the limiting factor for J c GB is the YBCO in-plane texture, which is already of higher quality than that of the IBAD-YSZ cap layer. (rapid communication)

  7. Improved Thermally Grown Oxide Scale in Air Plasma Sprayed NiCrAlY/Nano-YSZ Coatings

    International Nuclear Information System (INIS)

    Daroonparvar, M.; Yajid, M.A.M.; Yusof, N.M.; Hussain, M.S.

    2013-01-01

    Oxidation has been considered as one of the principal disruptive factors in thermal barrier coating systems during service. So, oxidation behavior of thermal barrier coating (TBC) systems with nano structured and micro structured YSZ coatings was investigated at 1000 degree c for 24 h, 48 h, and 120 h. Air plasma sprayed nano-YSZ coating exhibited a tri modal structure. Microstructural characterization also demonstrated an improved thermally grown oxide scale containing lower spinels in nano-TBC system after 120 h of oxidation. This phenomenon is mainly related to the unique structure of the nano-YSZ coating, which acted as a strong barrier for oxygen diffusion into the TBC system at elevated temperatures. Nearly continues but thinner Al 2 O 3 layer formation at the NiCrAlY/nano-YSZ interface was seen, due to lower oxygen infiltration into the system. Under this condition, spinels formation and growth on the Al 2 O 3 oxide scale were diminished in nano-TBC system compared to normal TBC system.

  8. Preparation and Characterization of Anode-Supported YSZ Thin Film Electrolyte by Co-Tape Casting and Co-Sintering Process

    International Nuclear Information System (INIS)

    Liu, Q L; Fu, C J; Chan, S H; Pasciak, G

    2011-01-01

    In this study, a co-tape casting and co-sintering process has been developed to prepare yttria-stabilized zirconia (YSZ) electrolyte films supported on Ni-YSZ anode substrates in order to substantially reduce the fabrication cost of solid oxide fuel cells (SOFC). Through proper control of the process, the anode/electrolyte bilayer structures with a size of 7.8cm x 7.8cm were achieved with good flatness. Scanning electron microscopy (SEM) observation indicated that the YSZ electrolyte film was about 16 μm in thickness, highly dense, crack free and well-bonded to the anode support. The electrochemical properties of the prepared anode-supported electrolyte film was evaluated in a button cell mode incorporating a (LaSr)MnO 3 -YSZ composite cathode. With humidified hydrogen as the fuel and stationary air as the oxidant, the cell demonstrated an open-circuit voltage of 1.081 V and a maximum power density of 1.01 W/cm 2 at 800 deg. C. The obtained results represent the important progress in the development of anode-supported intermediate temperature SOFC with reduced fabrication cost.

  9. Preparation and Characterization of Anode-Supported YSZ Thin Film Electrolyte by Co-Tape Casting and Co-Sintering Process

    Science.gov (United States)

    Liu, Q. L.; Fu, C. J.; Chan, S. H.; Pasciak, G.

    2011-06-01

    In this study, a co-tape casting and co-sintering process has been developed to prepare yttria-stabilized zirconia (YSZ) electrolyte films supported on Ni-YSZ anode substrates in order to substantially reduce the fabrication cost of solid oxide fuel cells (SOFC). Through proper control of the process, the anode/electrolyte bilayer structures with a size of 7.8cm × 7.8cm were achieved with good flatness. Scanning electron microscopy (SEM) observation indicated that the YSZ electrolyte film was about 16 μm in thickness, highly dense, crack free and well-bonded to the anode support. The electrochemical properties of the prepared anode-supported electrolyte film was evaluated in a button cell mode incorporating a (LaSr)MnO3-YSZ composite cathode. With humidified hydrogen as the fuel and stationary air as the oxidant, the cell demonstrated an open-circuit voltage of 1.081 V and a maximum power density of 1.01 W/cm2 at 800°C. The obtained results represent the important progress in the development of anode-supported intermediate temperature SOFC with reduced fabrication cost.

  10. Improvement of adhesion and barrier properties of biomedical stainless steel by deposition of YSZ coatings using RF magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Sánchez-Hernández, Z.E. [Instituto Politécnico Nacional, CICATA-Altamira, Grupo CIAMS, Km 14.5, Carretera Tampico-Puerto Industrial Altamira, C. P. 89600, Altamira, Tamps, México (Mexico); CICATA—Altamira, IPN. Grupo CIAMS, Km 14.5, Carretera Tampico-Puerto Industrial Altamira, C. P. 89600, Altamira, Tamps, México (Mexico); Domínguez-Crespo, M.A., E-mail: mdominguezc@ipn.mx [Instituto Politécnico Nacional, CICATA-Altamira, Grupo CIAMS, Km 14.5, Carretera Tampico-Puerto Industrial Altamira, C. P. 89600, Altamira, Tamps, México (Mexico); Torres-Huerta, A.M.; Onofre-Bustamante, E. [Instituto Politécnico Nacional, CICATA-Altamira, Grupo CIAMS, Km 14.5, Carretera Tampico-Puerto Industrial Altamira, C. P. 89600, Altamira, Tamps, México (Mexico); Andraca Adame, J. [Instituto Politécnico Nacional, Centro de Nanociencias Micro y Nanotecnologías, Departamento de DRX, C. P. 07300, Mexico, DF, México (Mexico); Dorantes-Rosales, H. [Instituto Politécnico Nacional, ESIQIE, Departamento de Metalurgia, C. P. 07300 Mexico, DF, México (Mexico)

    2014-05-01

    The AISI 316L stainless steel (SS) has been widely used in both artificial knee and hip joints in biomedical applications. In the present study, yttria stabilized zirconia (YSZ, ZrO{sub 2} + 8% Y{sub 2}O{sub 3}) films were deposited on AISI 316L SS by radio-frequency magnetron sputtering using different power densities (50–250 W) and deposition times (30–120 min) from a YSZ target. The crystallographic orientation and surface morphology were studied using X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The effects of the surface modification on the corrosion performance of AISI 316L SS were evaluated in phosphate buffered saline (PBS) solution using an electrochemical test on both the virgin and coated samples. The YSZ coatings have a (111) preferred orientation during crystal growth along the c-axis for short deposition times (30–60 min), whereas a polycrystalline structure forms during deposition times from 90 to 120 min. The corrosion protective character of the YSZ coatings depends on the crystal size and film thickness. A significant increase in adhesion and corrosion resistance by at least a factor of 46 and a higher breakdown potential were obtained for the deposited coatings at 200 W (120 min). - Highlights: • Well-formed and protective YSZ coatings were achieved on AISI 316L SS substrates. • Films grown at high power and long deposition time have polycrystalline structures. • The crystal size varies from ∼ 5 to 30 nm as both power and deposition time increased. • The differences of corrosion resistance are attributed to internal film structure.

  11. Optimized functionally graded La2Zr2O7/8YSZ thermal barrier coatings fabricated by suspension plasma spraying

    International Nuclear Information System (INIS)

    Wang, Chaohui; Wang, You; Fan, Shan; You, Yuan; Wang, Liang; Yang, Changlong; Sun, Xiaoguang; Li, Xuewei

    2015-01-01

    In this paper, an optimized functionally graded coating (OFGC) was successfully fabricated by suspension plasma spraying (SPS) with feedstocks of the suspension of nanoparticles. La 2 Zr 2 O 7 /8YSZ OFGC with gradual compositional variation along the through-thickness direction is proposed to mitigate spallation and crack formation owing to the high residual stresses caused by frequent thermal cycling for TBCs. The single ceramic layer coatings (SCLC) of LZ and double ceramic layer coatings (DCLC) of LZ/8YSZ were fabricated by SPS as comparison. The phase composition and microstructure of the SCLC, OFGC and DCLC were characterized by X-ray diffraction (XRD), scanning electron microscope (SEM) and Energy Dispersive Spectrometer (EDS). Moreover, the thermal cycling tests were carried out to evaluate their thermal shock behavior. Changes in weight and morphology of specimens were analyzed during thermal cycling tests. The results showed that OFGC has extended lifetime compared with SCLC and DCLC. The failure of DCLC with clear interface between different ceramic layers occurred via delamination mode, as a result of crack initiation and propagation generated by thermal mismatch between LZ and 8YSZ. While the failure of OFGC occurred in thermally grown oxide (TGO) layers, indicating that the gradual compositional variation avoided thermal stress concentration in the top ceramic layers. - Highlights: • Optimized functionally graded coatings and double ceramic layer coatings were deposited by suspension plasma spray. • The graded area of OFGC is continuously changed from inner 8YSZ to outer La 2 Zr 2 O 7 (LZ). • The OFGC shows a more extended thermal cycling life than the LZ SCLC and LZ/8YSZ DCLC. • Various failure mechanisms were proposed to explain thermal cycling behavior

  12. Improvement of adhesion and barrier properties of biomedical stainless steel by deposition of YSZ coatings using RF magnetron sputtering

    International Nuclear Information System (INIS)

    Sánchez-Hernández, Z.E.; Domínguez-Crespo, M.A.; Torres-Huerta, A.M.; Onofre-Bustamante, E.; Andraca Adame, J.; Dorantes-Rosales, H.

    2014-01-01

    The AISI 316L stainless steel (SS) has been widely used in both artificial knee and hip joints in biomedical applications. In the present study, yttria stabilized zirconia (YSZ, ZrO 2 + 8% Y 2 O 3 ) films were deposited on AISI 316L SS by radio-frequency magnetron sputtering using different power densities (50–250 W) and deposition times (30–120 min) from a YSZ target. The crystallographic orientation and surface morphology were studied using X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The effects of the surface modification on the corrosion performance of AISI 316L SS were evaluated in phosphate buffered saline (PBS) solution using an electrochemical test on both the virgin and coated samples. The YSZ coatings have a (111) preferred orientation during crystal growth along the c-axis for short deposition times (30–60 min), whereas a polycrystalline structure forms during deposition times from 90 to 120 min. The corrosion protective character of the YSZ coatings depends on the crystal size and film thickness. A significant increase in adhesion and corrosion resistance by at least a factor of 46 and a higher breakdown potential were obtained for the deposited coatings at 200 W (120 min). - Highlights: • Well-formed and protective YSZ coatings were achieved on AISI 316L SS substrates. • Films grown at high power and long deposition time have polycrystalline structures. • The crystal size varies from ∼ 5 to 30 nm as both power and deposition time increased. • The differences of corrosion resistance are attributed to internal film structure

  13. Hot corrosion behavior of YSZ, Gd2Zr2O7 and YSZ/Gd2Zr2O7 thermal barrier coatings exposed to molten sulfate and vanadate salt

    Science.gov (United States)

    Ozgurluk, Yasin; Doleker, Kadir Mert; Karaoglanli, Abdullah Cahit

    2018-04-01

    Thermal barrier coatings (TBCs) are mostly used in critical components of aircraft gas turbine engines. Hot corrosion is among the main deteriorating factors in TBCs which results from the effect of molten salt on the coating-gas interface. This type of corrosion is observed as a result of contamination accumulated during combustion processes. Fuels used in aviation industry generally contain impurities such as vanadium oxide (V2O5) and sodium sulfate (Na2SO4). These impurities damage turbines' inlet at elevated temperatures because of chemical reaction. Yttria stabilized zirconia (YSZ) is a conventional top coating material for TBCs while Gd2Zr2O7 is a new promising top coating material for TBCs. In this study, CoNiCrAlY metallic bond coat was deposited on Inconel 718 nickel based superalloy substrate material with a thickness about 100 μm using cold gas dynamic spray (CGDS) method. Production of TBCs were done with deposition of YSZ, Gd2Zr2O7, YSZ/Gd2Zr2O7 ceramic top coating materials using EB-PVD method, having a total thickness of 300 μm. Hot corrosion behavior of YSZ, Gd2Zr2O7, YSZ/Gd2Zr2O7 TBC systems were exposed to 45 wt.% Na2SO4 and 55 wt.% V2O5 molten salt mixtures at 1000 °C temperature. TBC samples were investigated and compared using scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) analysis and X-ray diffractometer (XRD). The hot corrosion failure mechanisms of YSZ, Gd2Zr2O7 and YSZ/Gd2Zr2O7 TBCs in the molten salts were evaluated.

  14. Synthesis of LSM films deposited by dip-coating on YSZ substrate

    International Nuclear Information System (INIS)

    Conceicao, Leandro da; Souza, Mariana M.V.M.; Ribeiro, Nielson F.P.

    2010-01-01

    The dip-coating process was used to deposit films of La 0.7 Sr 0. 3MnO 3 (LSM) used as cathode in solid oxide fuel cells (SOFC). In this study we evaluated the relationship between the deposition parameters such as speed of withdrawal and number of deposited layers of LSM film on a substrate of 8% YSZ commercial, and structural properties, such as thickness and formation of cracks. The structure and morphology of the films were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). With parameters set the film had good adhesion to the substrate with a thickness around 10 μm, showing possible adherence problems when more than one layer is deposited on the substrate. (author)

  15. Modification of microstructure and electrical conductivity of plasma-sprayed YSZ deposit through post-densification process

    International Nuclear Information System (INIS)

    Ning Xianjin; Li Chengxin; Li Changjiu; Yang Guanjun

    2006-01-01

    4.5 mol% yttria-stabilized zirconia (YSZ) coating was deposited by atmospheric plasma spraying (APS) as an electrolyte for solid oxide fuel cells (SOFCs) applications. The post treatment was employed using zirconium and yttrium nitrate solution infiltration to densify the coating microstructure for improvement of gas permeability. The deposition of YSZ through nitrate in voids of the coating was examined. Microstructure of the as-sprayed and densified coatings was characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The effect of infiltrating treatment on coating microstructure and electrical conductivity was examined. The electrical conductivity of APS-sprayed YSZ coating at the direction perpendicular to coating surface was much lower than that of bulk materials. Post-densification treatment improved the electrical conductivity of YSZ coating by about 25% compared with as-sprayed coating. It was found that the deposition of YSZ resulting from decomposition of nitrate in the lamellar interface gaps was different from that in vertical cracks in lamella owing to the orthogonal feature of those two types of gaps. The nanopores were formed in the deposited YSZ in nonbonded interface gaps while large pores were residued in vertical cracks in splats. The microstructural examination suggests that nanopores in the deposited YSZ in nonbonded interfaces in the coating were isolated from each other, which led to the significant reduction of gas permeability after densification. Moreover, the nanocontacts between lamellae resulted in high contact resistance and limit improvement of electrical conductivity of the coating after densification

  16. Hot corrosion behavior of nanostructured Gd2O3 doped YSZ thermal barrier coating in presence of Na2SO4 + V2O5 molten salts

    Directory of Open Access Journals (Sweden)

    Yixiong Wang

    2017-08-01

    Full Text Available Nickel-based superalloy DZ125 was first sprayed with a NiCrAlY bond coat and followed with a nanostructured 2 mol% Gd2O3−4.5 mol% Y2O3-ZrO2 (2GdYSZ topcoat using air plasma spraying (APS. Hot corrosion behavior of the as-sprayed thermal barrier coatings (TBCs were investigated in the presence of 50 wt% Na2SO4 + 50 wt% V2O5 as the corrosive molten salt at 900 °C for 100 h. The analysis results indicate that Gd doped YVO4 and m-ZrO2 crystals were formed as corrosion products due to the reaction of the corrosive salts with stabilizers (Y2O3, Gd2O3 of zirconia. Cross-section morphology shows that a thin layer called TGO was formed at the bond coat/topcoat interface. After hot corrosion test, the proportion of m-ZrO2 phase in nanostructured 2GdYSZ coating is lower than that of nano-YSZ coating. The result reveals that nanostructured 2GdYSZ coating exhibits a better hot corrosion resistance than nano-YSZ coating.

  17. Fracture toughness improvements of dental ceramic through use of yttria-stabilized zirconia (YSZ) thin-film coatings.

    Science.gov (United States)

    Chan, Ryan N; Stoner, Brian R; Thompson, Jeffrey Y; Scattergood, Ronald O; Piascik, Jeffrey R

    2013-08-01

    The aim of this study was to evaluate strengthening mechanisms of yttria-stabilized zirconia (YSZ) thin film coatings as a viable method for improving fracture toughness of all-ceramic dental restorations. Bars (2mm×2mm×15mm, n=12) were cut from porcelain (ProCAD, Ivoclar-Vivadent) blocks and wet-polished through 1200-grit using SiC abrasive. A Vickers indenter was used to induce flaws with controlled size and geometry. Depositions were performed via radio frequency magnetron sputtering (5mT, 25°C, 30:1 Ar/O2 gas ratio) with varying powers of substrate bias. Film and flaw properties were characterized by optical microscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD). Flexural strength was determined by three-point bending. Fracture toughness values were calculated from flaw size and fracture strength. Data show improvements in fracture strength of up to 57% over unmodified specimens. XRD analysis shows that films deposited with higher substrate bias displayed a high %monoclinic volume fraction (19%) compared to non-biased deposited films (87%), and resulted in increased film stresses and modified YSZ microstructures. SEM analysis shows critical flaw sizes of 67±1μm leading to fracture toughness improvements of 55% over unmodified specimens. Data support surface modification of dental ceramics with YSZ thin film coatings to improve fracture toughness. Increase in construct strength was attributed to increase in compressive film stresses and modified YSZ thin film microstructures. It is believed that this surface modification may lead to significant improvements and overall reliability of all-ceramic dental restorations. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  18. Application of sol gel spin coated yttria-stabilized zirconia layers for the improvement of solid oxide fuel cell electrolytes produced by atmospheric plasma spraying

    Energy Technology Data Exchange (ETDEWEB)

    Rose, Lars [University of British Columbia, Department of Materials Engineering, 309-6350 Stores Road, Vancouver, British Columbia, V6T 1Z4 (Canada); National Research Council, Institute for Fuel Cell Innovation, 4250 Wesbrook Mall, Vancouver, British Columbia, V6T 1W5 (Canada); Kesler, Olivera [National Research Council, Institute for Fuel Cell Innovation, 4250 Wesbrook Mall, Vancouver, British Columbia, V6T 1W5 (Canada); University of British Columbia, Department of Mechanical Engineering, 2054-6250 Applied Science Lane, Vancouver, British Columbia, V6T 1Z4 (Canada); Tang, Zhaolin; Burgess, Alan [Northwest Mettech Corp., 467 Mountain Hwy, North Vancouver, British Columbia, V7J 2L3 (Canada)

    2007-05-15

    Due to its high thermal stability and purely oxide ionic conductivity, yttria-stabilized zirconia (YSZ) is the most commonly used electrolyte material for solid oxide fuel cells (SOFCs). Standard electrolyte fabrication techniques for planar SOFCs involve wet ceramic techniques such as tape-casting or screen printing, requiring sintering steps at temperatures above 1300 C. Plasma spraying (PS) may provide a more rapid and cost efficient method to produce SOFCs without sintering. High-temperature sintering requires long processing times and can lead to oxidation of metal alloys used as mechanical supports, or to detrimental interreactions between the electrolyte and adjacent electrode layers. This study investigates the use of spin coated sol gel derived YSZ precursor solutions to fill the pores present in plasma sprayed YSZ layers, and to enhance the surface area for reaction at the electrolyte-cathode interface, without the use of high-temperature firing steps. The effects of different plasma conditions and sol concentrations and solid loadings on the gas permeability and fuel cell performance have been investigated. (author)

  19. Coated powder for electrolyte matrix for carbonate fuel cell

    International Nuclear Information System (INIS)

    Iacovangelo, C.D.; Browall, K.W.

    1985-01-01

    A plurality of electrolyte carbonate-coated ceramic particle which does not differ significantly in size from that of the ceramic particle and wherein no significant portion of the ceramic particle is exposed is fabricated into a porous tape comprised of said coated-ceramic particles bonded together by the coating for use in a molten carbonate fuel cell

  20. Optimized functionally graded La{sub 2}Zr{sub 2}O{sub 7}/8YSZ thermal barrier coatings fabricated by suspension plasma spraying

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Chaohui [Laboratory of Nano Surface Engineering, School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); College of Materials Science and Engineering, Qiqihar University, Qiqihar 161006 (China); Wang, You, E-mail: wangyou@hit.edu.cn [Laboratory of Nano Surface Engineering, School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Fan, Shan; You, Yuan [College of Materials Science and Engineering, Qiqihar University, Qiqihar 161006 (China); Wang, Liang [Key Laboratory of Inorganic Coating Materials, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 201899 (China); Yang, Changlong [College of Materials Science and Engineering, Qiqihar University, Qiqihar 161006 (China); Sun, Xiaoguang [National Engineering Research Center for High-speed EMU, CSR Qingdao Sifang Co. Ltd., Qingdao 266111 (China); Li, Xuewei [Laboratory of Nano Surface Engineering, School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2015-11-15

    In this paper, an optimized functionally graded coating (OFGC) was successfully fabricated by suspension plasma spraying (SPS) with feedstocks of the suspension of nanoparticles. La{sub 2}Zr{sub 2}O{sub 7}/8YSZ OFGC with gradual compositional variation along the through-thickness direction is proposed to mitigate spallation and crack formation owing to the high residual stresses caused by frequent thermal cycling for TBCs. The single ceramic layer coatings (SCLC) of LZ and double ceramic layer coatings (DCLC) of LZ/8YSZ were fabricated by SPS as comparison. The phase composition and microstructure of the SCLC, OFGC and DCLC were characterized by X-ray diffraction (XRD), scanning electron microscope (SEM) and Energy Dispersive Spectrometer (EDS). Moreover, the thermal cycling tests were carried out to evaluate their thermal shock behavior. Changes in weight and morphology of specimens were analyzed during thermal cycling tests. The results showed that OFGC has extended lifetime compared with SCLC and DCLC. The failure of DCLC with clear interface between different ceramic layers occurred via delamination mode, as a result of crack initiation and propagation generated by thermal mismatch between LZ and 8YSZ. While the failure of OFGC occurred in thermally grown oxide (TGO) layers, indicating that the gradual compositional variation avoided thermal stress concentration in the top ceramic layers. - Highlights: • Optimized functionally graded coatings and double ceramic layer coatings were deposited by suspension plasma spray. • The graded area of OFGC is continuously changed from inner 8YSZ to outer La{sub 2}Zr{sub 2}O{sub 7} (LZ). • The OFGC shows a more extended thermal cycling life than the LZ SCLC and LZ/8YSZ DCLC. • Various failure mechanisms were proposed to explain thermal cycling behavior.

  1. (YSZ) powders

    Indian Academy of Sciences (India)

    Unknown

    109–114. © Indian Academy of Sciences. 109 ... Materials Science Division, Bhabha Atomic Research Centre, Mumbai 400 085, India .... pensions of 900°C calcined YSZ powders. .... The sintered density data of the compacts (sintered at.

  2. Study of Plasma Electrolytic Oxidation Coatings on Aluminum Composites

    Directory of Open Access Journals (Sweden)

    Leonid Agureev

    2018-06-01

    Full Text Available Coatings, with a thickness of up to 75 µm, were formed by plasma electrolytic oxidation (PEO under the alternating current electrical mode in a silicate-alkaline electrolyte on aluminum composites without additives and alloyed with copper (1–4.5%. The coatings’ structure was analyzed by scanning electron microscopy, X-ray microanalysis, X-ray photoelectron spectroscopy, nuclear backscattering spectrometry, and XRD analysis. The coatings formed for 60 min were characterized by excessive aluminum content and the presence of low-temperature modifications of alumina γ-Al2O3 and η-Al2O3. The coatings formed for 180 min additionally contained high-temperature corundum α-Al2O3, and aluminum inclusions were absent. The electrochemical behavior of coated composites and uncoated ones in 3% NaCl was studied. Alloyage of aluminum composites with copper increased the corrosion current density. Plasma electrolytic oxidation reduced it several times.

  3. SOFC mini-tubulares basadas en YSZ

    Directory of Open Access Journals (Sweden)

    Campana, R.

    2008-08-01

    Full Text Available Tubular SOFC have the advantage over planar SOFC of the low temperature sealing and more resistance to thermal shock. On the other hand the volumetric power density of tubular Fuel Cells goes with the inverse of the tube diameter which added to the faster warm-up kinetics makes low diameter tubular SOFC favorable for low power applications. Anode supported tubular SOFC of 3mm diameter and 150 mm length with YSZ electrolyte were fabricated and tested by V-I measurements using H2-Ar (5, 10, 100 vol% as fuel and air for the cathode. The NiO-YSZ tubes of about 400 μm thickness were produced by hydrostatic pressure and then coated with an YSZ film of 15-20 μm. The electrolyte was deposited using a manual aerograph. After sintering either Pt paste or LSF (with YSZ or SDC coatings of about 20-50 μm thickness were deposited for the cathode. The OCV of the cells were excellent, very close to the expected Nernst law prediction indicating that there were not gas leaks. The maximun electrical power of the cell was near to 500mW/cm2 at 850ºC operation temperature. Complex impedance measurements of the cells were performed in order to determine the resistance of the different cell components.

    La principal ventaja de las SOFC tubulares frente a las planares es el sellado de la cámara anódica y catódica a bajas temperaturas. Además la densidad de energía volumétrica de las pilas tubulares es inversamente proporcional al diámetro del tubo, que añadido a los tiempos cortos de encendido y apagado hacen que las mini-tubulares sean interesantes para usos de baja potencia. Se han fabricado y caracterizado SOFC tubulares soportadas en ánodo de 3mm de diámetro y de 150 mm de longitud, 400μm de espesor, con electrolito de YSZ depositado por spray de 15-20 μm. Los tubos de NiO-YSZ son producidos por prensado isostático. La caracterización eléctrica se ha realizado empleando H2-Ar como combustible an

  4. In situ formation of low friction ceramic coatings on carbon steel by plasma electrolytic oxidation in two types of electrolytes

    International Nuclear Information System (INIS)

    Wang Yunlong; Jiang Zhaohua

    2009-01-01

    In situ formation of ceramic coatings on Q235 carbon steel was achieved by plasma electrolytic oxidation (PEO) in carbonate electrolyte and silicate electrolyte, respectively. The surface and cross-section morphology, phase and elemental composition of PEO coatings were examined by means of scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy-dispersive X-ray spectroscopy (EDS). The bond strength of the coating was determined using a direct pull-off test. The hardness as well as tribological properties of the ceramic coating was primarily studied. The results indicated that the coating obtained in carbonate electrolyte was Fe 3 O 4 , while the coating achieved from silicate electrolyte was proved to be amorphous. Both kinds of coatings showed coarse and porous surface. The Fe 3 O 4 coatings obtained in carbonate electrolyte showed a high bonding strength to the substrate up to 20 ± 2 MPa and the value was 15 ± 2 MPa for the amorphous coatings obtained in carbonate electrolyte. The micro hardness of the amorphous coating and the Fe 3 O 4 coating was 1001 Hv and 1413 Hv, respectively, which was more than two and three times as that of the Q235 alloy substrate (415 Hv). The friction coefficient exhibited by amorphous coating and Fe 3 O 4 coating was 0.13 and 0.11, respectively, both lower than the uncoated Q235 substrate which ranged from 0.17 to 0.35.

  5. The friction wear of electrolytic composite coatings

    International Nuclear Information System (INIS)

    Starosta, R.

    2002-01-01

    The article presents the results of investigation of wear of galvanic composite coatings Ni-Al 2 O 3 and Ni-41%Fe-Al 2 O 3 . The diameter of small parts of aluminium oxide received 0.5; 3; 5 μm. Investigations of friction sliding were effected on PT3 device at Technical University of Gdansk. Counter sample constituted a funnel made of steel NC6 (750 HV). Increase of wear coatings together with the rise of iron content in matrix is observed. The rise of sizes of ceramic particles caused decrease of wear of composite coatings, but rise of steel funnel wear. The friction coefficient increased after ceramic particle s were built in coatings. The best wear resistance characterized Ni-41%Fe-Al 2 O 3 coatings containing 2.2x10 6 mm -2 ceramic particles. (author)

  6. Thermophysical properties of YSZ and YCeSZ suspension plasma sprayed coatings having different microstructures

    Czech Academy of Sciences Publication Activity Database

    Sokołowski, P.; Björklund, S.; Mušálek, Radek; Candidato, Jr., R.T.; Pawłowski, L.; Nait-Ali, B.; Smith, D.

    2017-01-01

    Roč. 318, May (2017), s. 28-38 ISSN 0257-8972. [International Meeting on Thermal Spraying (RIPT)/7./. Limoges, 09.12.2015-11.12.2015] R&D Projects: GA ČR GA15-12145S Institutional support: RVO:61389021 Keywords : Thermal Barrier Coatings (TBC) * Suspension Plasma Spraying * Thermal conductivity * Specific heat * Thermal dilatation * Response function method Subject RIV: JK - Corrosion ; Surface Treatment of Materials OBOR OECD: Coating and films Impact factor: 2.589, year: 2016 http://www.sciencedirect.com/science/article/pii/S0257897217302086

  7. Electrochemical corrosion behaviour of plasma electrolytic oxidation coatings on AM50 magnesium alloy formed in silicate and phosphate based electrolytes

    International Nuclear Information System (INIS)

    Liang, J.; Srinivasan, P. Bala; Blawert, C.; Stoermer, M.; Dietzel, W.

    2009-01-01

    PEO coatings were produced on AM50 magnesium alloy by plasma electrolytic oxidation process in silicate and phosphate based electrolytes using a pulsed DC power source. The microstructure and composition of the PEO coatings were analyzed by scanning electron microscopy (SEM) and X-ray Diffraction (XRD). The corrosion resistance of the PEO coatings was evaluated using open circuit potential (OCP) measurements, potentiodynamic polarisation tests and electrochemical impedance spectroscopy (EIS) in 0.1 M NaCl solution. It was found that the electrolyte composition has a significant effect on the coating evolution and on the resulting coating characteristics, such as microstructure, composition, coating thickness, roughness and thus on the corrosion behaviour. The corrosion resistance of the PEO coating formed in silicate electrolyte was found to be superior to that formed in phosphate electrolyte in both the short-term and long-term electrochemical corrosion tests.

  8. In situ SANS study of pore microstructure in YSZ thermal barrier coatings

    Czech Academy of Sciences Publication Activity Database

    Strunz, Pavel; Schumacher, G.; Vassen, R.; Wiedenmann, A.

    2004-01-01

    Roč. 52, č. 11 (2004), s. 3305-3312 ISSN 1359-6454 R&D Projects: GA ČR GA202/03/0891 Institutional research plan: CEZ:AV0Z1048901 Keywords : plasma spraying * thermal barrier coatings * ceramics Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 3.490, year: 2004

  9. High temperature electrolyte supported Ni-GDC/YSZ/LSM SOFC operation on two-stage Viking gasifier product gas

    DEFF Research Database (Denmark)

    Hofmann, P.; Schweiger, A.; Fryda, L.

    2007-01-01

    and tar traces. The chosen SOFC was electrolyte supported with a nickel/gadolinium-doped cerium oxide (Ni-GDC) anode, known for its carbon deposition resistance. Through humidification the steam to carbon ratio (S/C) was adjusted to 0.5, which results in a thermodynamically carbon free condition...

  10. Novel thermal barrier coatings based on La{sub 2}(Zr{sub 0.7}Ce{sub 0.3}){sub 2}O{sub 7}/8YSZ double-ceramic-layer systems deposited by electron beam physical vapor deposition

    Energy Technology Data Exchange (ETDEWEB)

    Xu Zhenhua, E-mail: zhxuciac@yahoo.com.cn [Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China); He Shimei; He Limin; Mu Rende; Huang Guanghong [Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China); Cao Xueqiang [State Key Laboratory of Rare Earth Resource Utilization, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022 (China)

    2011-03-17

    Research highlights: > LZ7C3 and YSZ have good chemical compatibility for the formation of DCL coating. > DCL coating has a longer lifetime than that of single layer coating of LZ7C3 or YSZ. > Similar TECs of LZ7C3 with YSZ coatings and YSZ coating with TGO layer. > Unique growth modes of columns within DCL coating. > Outward diffusion of Cr element (bond coat) into LZ7C3 layer. - Abstract: Double-ceramic-layer (DCL) thermal barrier coatings (TBCs) of La{sub 2}(Zr{sub 0.7}Ce{sub 0.3}){sub 2}O{sub 7} (LZ7C3) and yttria stabilized zirconia (YSZ) were deposited by electron beam-physical vapor deposition (EB-PVD). The thermal cycling test at 1373 K in an air furnace indicates the DCL coating has a much longer lifetime than the single layer LZ7C3 coating, and even longer than that of the single layer YSZ coating. The superior sintering-resistance of LZ7C3 coating, the similar thermal expansion behaviors of YSZ interlayer with LZ7C3 coating and thermally grown oxide (TGO) layer, and the unique growth modes of columns within DCL coating are all very helpful to the prolongation of thermal cycling life of DCL coating. The failure of DCL coating is mainly a result of the reduction-oxidation of cerium oxide, the crack initiation, propagation and extension, the abnormal oxidation of bond coat, the degradation of t'-phase in YSZ coating and the outward diffusion of Cr alloying element into LZ7C3 coating.

  11. Kinetics and mechanism of oxidation of carbidized electrolytic chromium coatings

    International Nuclear Information System (INIS)

    Arkharov, V.I.; Yar-Mukhamedov, Sh.Kh.

    1978-01-01

    Thermal stability carbidized electrolytic chromium coatings has been studied depending on the conditions of their formation; the specific features of the mechanism of oxidation at 1200 deg in an air atmosphere have been elucidated. It has been established that kinetics of high temperature oxidation of the coatings depends essentially on the conditions of their formation and on the composition of steel to which the coating is applied. It has been shown that two oxidation mechanisms are possible: by diffusion of the residual chromium through a carbide layer along the carbide grain boundaries outwards or, when there is no residual chromium, by chemical reaction of carbon combustion and oxidation of the liberated chromium. The comparison of oxidation kinetic curves of the samples of 38KhMYuA, 35KhGSA, and DI-22 steels with and without coating has shown that the coatings under study have a better protective effect on 38KhMYuA steel than on 35KhGSA, although without coating oxidability of the first steel is higher than that of the second

  12. Derivative effect of laser cladding on interface stability of YSZ@Ni coating on GH4169 alloy: An experimental and theoretical study

    Science.gov (United States)

    Zheng, Haizhong; Li, Bingtian; Tan, Yong; Li, Guifa; Shu, Xiaoyong; Peng, Ping

    2018-01-01

    Yttria-stabilized zirconia YSZ@Ni core-shell nanoparticles were used to prepare a thermal barrier coating (TBC) on a GH4169 alloy by laser cladding. Microstructural analysis showed that the TBC was composed of two parts: a ceramic and a bonding layer. In places where the ZrO2/Al2O3 eutectic structure was present in the ceramic layer, the Ni atoms diffused into the bonding layer, as confirmed by energy-dispersive X-ray spectroscopy (EDS). The derivative effect of laser cladding results in the original YSZ@Ni core-shell nanoparticles being translated into the Al2O3 crystal, activating the YSZ. The mechanism of ceramic/metal interface cohesion was studied in depth via first-principles and molecular dynamics simulation. The results show that the trend in the diffusion coefficients of Ni, Fe, Al, and Ti is DNi > DFe > DTi > DAl in the melting or solidification process of the material. The enthalpy of formation for Al2O3 is less than that of TiO2, resulting in a thermally grown oxide (TGO) Al2O3 phase transformation. With regard to the electronic structure, the trend in Mulliken population is QO-Ni > QZr-O > QO-Al. Although the bonding is slightly weakened between ZrO2/Al2O3 (QZr-O = 0.158 matrix. Thus, by comparing the connective and diffusive processes, our findings lay the groundwork for detailed and comprehensive studies of the laser cladding process for the production of composite materials.

  13. Plasma electrolytic oxidation of titanium in a phosphate/silicate electrolyte and tribological performance of the coatings

    Energy Technology Data Exchange (ETDEWEB)

    Aliasghari, S.; Skeldon, P., E-mail: p.skeldon@manchester.ac.uk; Thompson, G.E.

    2014-10-15

    Highlights: • Plasma electrolytic oxidation performed of titanium in silicate/phosphate electrolyte. • Range of duty cycle, current density, positive-to-negative current ratio studied. • Coatings contain anatase, rutile, Ti{sub 3}O{sub 5}, and amorphous silica. • Ptfe incorporated into coatings by addition of ptfe emulsion to the electrolyte. • Fiction reduced but wear life relatively short due to porosity of coatings. - Abstract: Plasma electrolytic oxidation of titanium has been investigated using a phosphate/silicate electrolyte with a square waveform and a frequency of 50 Hz. A range of constant rms current densities, duty cycles and negative-to-positive current ratios was employed. The resultant coatings were examined by analytical scanning and transmission electron microscopies and X-ray diffraction. The coatings, which were limited in thickness to ∼40 to 50 μm, contained anatase, rutile, Ti{sub 2}O{sub 5} and silicon-rich, amorphous material. The tribological behaviour was investigated using a ball-on-disc test, revealing a coefficient of friction against steel of ∼0.8, which reduced to ∼0.4 by incorporation of ptfe particles from the electrolyte. However, due to the composition and morphology of the coatings, their wear life was relatively short.

  14. Plasma electrolytic oxidation of titanium in a phosphate/silicate electrolyte and tribological performance of the coatings

    International Nuclear Information System (INIS)

    Aliasghari, S.; Skeldon, P.; Thompson, G.E.

    2014-01-01

    Highlights: • Plasma electrolytic oxidation performed of titanium in silicate/phosphate electrolyte. • Range of duty cycle, current density, positive-to-negative current ratio studied. • Coatings contain anatase, rutile, Ti 3 O 5 , and amorphous silica. • Ptfe incorporated into coatings by addition of ptfe emulsion to the electrolyte. • Fiction reduced but wear life relatively short due to porosity of coatings. - Abstract: Plasma electrolytic oxidation of titanium has been investigated using a phosphate/silicate electrolyte with a square waveform and a frequency of 50 Hz. A range of constant rms current densities, duty cycles and negative-to-positive current ratios was employed. The resultant coatings were examined by analytical scanning and transmission electron microscopies and X-ray diffraction. The coatings, which were limited in thickness to ∼40 to 50 μm, contained anatase, rutile, Ti 2 O 5 and silicon-rich, amorphous material. The tribological behaviour was investigated using a ball-on-disc test, revealing a coefficient of friction against steel of ∼0.8, which reduced to ∼0.4 by incorporation of ptfe particles from the electrolyte. However, due to the composition and morphology of the coatings, their wear life was relatively short

  15. Ni/YSZ microstructure optimization for long-term stability of solid oxide electrolysis cells

    DEFF Research Database (Denmark)

    Hauch, Anne; Brodersen, Karen; Karas, Filip

    2014-01-01

    of keeping the Ni particles in their required positions in the porous Ni/YSZ cermet close to the electrolyte. In this work we report cell tests and microstructures from reference and long-term tested SOEC with varied initial Ni/YSZ ratio with the aim of investigating the effect of changed Ni/YSZ ratio...

  16. Preparation and corrosion resistance of a nanocomposite plasma electrolytic oxidation coating on Mg-1%Ca alloy formed in aluminate electrolyte containing titania nano-additives

    DEFF Research Database (Denmark)

    Daroonparvar, Mohammadreza; Yajid, M. A. M.; Yusof, N. M.

    2016-01-01

    Titania nanoparticles were utilized as suspension in alkaline aluminate electrolyte to form nanocomposite coatings on magnesium alloy containing 1 wt% calcium by plasma electrolytic oxidation process. Microhardness, wettability, potentiodynamic polarization, wettability, electrochemical impedance...

  17. Formation of a Spinel Coating on AZ31 Magnesium Alloy by Plasma Electrolytic Oxidation

    Science.gov (United States)

    Sieber, Maximilian; Simchen, Frank; Scharf, Ingolf; Lampke, Thomas

    2016-03-01

    Plasma electrolytic oxidation (PEO) is a common means for the surface modification of light metals. However, PEO of magnesium substrates in dilute electrolytes generally leads to the formation of coatings consisting of unfavorable MgO magnesium oxide. By incorporation of electrolyte components, the phase constitution of the oxide coatings can be modified. Coatings consisting exclusively of MgAl2O4 magnesium-aluminum spinel are produced by PEO in an electrolyte containing hydroxide, aluminate, and phosphate anions. The hardness of the coatings is 3.5 GPa on Martens scale on average. Compared to the bare substrate, the coatings reduce the corrosion current density in dilute sodium chloride solution by approx. one order of magnitude and slightly shift the corrosion potential toward more noble values.

  18. Systematic Investigation on the Influence of Spray Parameters on the Mechanical Properties of Atmospheric Plasma-Sprayed YSZ Coatings

    Science.gov (United States)

    Mutter, Markus; Mauer, Georg; Mücke, Robert; Guillon, Olivier; Vaßen, Robert

    2018-04-01

    In the atmospheric plasma spray (APS) process, micro-sized ceramic powder is injected into a thermal plasma where it is rapidly heated and propelled toward the substrate. The coating formation is characterized by the subsequent impingement of a large number of more or less molten particles forming the so-called splats and eventually the coating. In this study, a systematic investigation on the influence of selected spray parameters on the coating microstructure and the coating properties was conducted. The investigation thereby comprised the coating porosity, the elastic modulus, and the residual stress evolution within the coating. The melting status of the particles at the impingement on the substrate in combination with the substrate surface condition is crucial for the coating formation. Single splats were collected on mirror-polished substrates for selected spray conditions and evaluated by identifying different types of splats (ideal, distorted, weakly bonded, and partially molten) and their relative fractions. In a previous study, these splat types were evaluated in terms of their effect on the above-mentioned coating properties. The particle melting status, which serves as a measure for the particle spreading behavior, was determined by in-flight particle temperature measurements and correlated to the coating properties. It was found that the gun power and the spray distance have a strong effect on the investigated coating properties, whereas the feed rate and the cooling show minor influence.

  19. Factors Influencing Plasma Electrolytic Oxidation(PEO) Coatings on Magnesium Alloys: A Review

    Energy Technology Data Exchange (ETDEWEB)

    Shim, Gunchoo [KISTI ReSEAT Program, Daejon (Korea, Republic of)

    2017-05-15

    Magnesium alloys, which possess excellent specific strength and castability, are highly susceptible to corrosion. Although anodizing is widely used to resolve this problem, it requires toxic electrolytes and produces relatively thin and weak surface coatings. Recently, plasma electrolytic oxidation (PEO) has emerged as an alternative to anodizing. Although it is derived from conventional anodizing, it uses eco-friendly electrolytes and forms thicker, denser, and harder coatings on the surface of magnesium alloys. However, PEO is a complex process involving physical, chemical, and electrochemical reactions, and it is influenced by various factors such as the alloy substrate composition, electrolyte/additive composition, and the electrical variables including the mode of power supply, applied voltage/current density, frequency, and duty cycle. In this article, the detailed effects of these parameters on the microstructure and properties of the PEO coatings are reviewed, and methods of improving the coatings are proposed.

  20. Capacitance enhancement of polyaniline coated curved-graphene supercapacitors in a redox-active electrolyte

    KAUST Repository

    Chen, Wei

    2013-01-01

    We show, for the first time, a redox-active electrolyte in combination with a polyaniline-coated curved graphene active material to achieve significant enhancement in the capacitance (36-92% increase) compared to supercapacitors that lack the redox-active contribution from the electrolyte. The supercapacitors based on the redox-active electrolyte also exhibit excellent rate capability and very long cycling performance (>50 000 cycles). This journal is © The Royal Society of Chemistry.

  1. Proliferation and differentiation of osteoblast-like MC3T3-E1 cells ons biomimetically and electrolytically deposited calcium phosphate coatings

    NARCIS (Netherlands)

    Wang, J.; de Boer, Jan; de Groot, K.

    2009-01-01

    Biomimetic and electrolytic deposition are versatile methods to prepare calcium phosphate coatings. In this article, we compared the effects of biomimetically deposited octacalcium phosphate and carbonate apatite coatings as well as electrolytically deposited carbonate apatite coating on the

  2. Surface Segregation in YSZ

    DEFF Research Database (Denmark)

    Bay, Lasse; Zachau-Christiansen, Birgit; Jacobsen, Torben

    1998-01-01

    The space charge layer formed due to segregation of yttria and oxygen ion vacancies in YSZ is described by a simple model. Effects of impurities segregation are omitted.......The space charge layer formed due to segregation of yttria and oxygen ion vacancies in YSZ is described by a simple model. Effects of impurities segregation are omitted....

  3. Tribological and Corrosion Properties of Coatings Produced by Plasma Electrolytic Oxidation on the ZA27 Alloy

    Science.gov (United States)

    Li, Guangyin; Mao, Yifan; Li, Zhijian; Wang, Linlin; DaCosta, Herbert

    2018-05-01

    In this paper, a continuous and dense coating was deposited on samples of the ZA27 alloy through the plasma electrolytic oxidation (PEO) process to improve its wear and corrosion performance. A nontoxic and environmentally friendly inorganic salt, Na2SiO3, is chosen as electrolytes with different concentrations. The effect of the concentration of Na2SiO3 aqueous solutions on the coating performances was investigated. The coatings with 3Al2O3·2SiO2 (mullite), Zn2SiO4 and Al2O3 (either crystal phase or with some amorphous SiO2 phases) were formed by the PEO processes. It was found that the coating thickness increased with the increase in electrolyte concentration. However, the wear and corrosion resistance performance of the coatings did not improve as the coating's thickness increased. This was due to the fact that the coating produced with electrolytes of 10 g/L has a porous structure with large pore size. Among all the samples, coating produced by 15 g/L Na2SiO3 has the best wear and corrosion resistance, which is attributed to its continuous and dense structure with thickness of about 47 μm.

  4. Tribological and Corrosion Properties of Coatings Produced by Plasma Electrolytic Oxidation on the ZA27 Alloy

    Science.gov (United States)

    Li, Guangyin; Mao, Yifan; Li, Zhijian; Wang, Linlin; DaCosta, Herbert

    2018-04-01

    In this paper, a continuous and dense coating was deposited on samples of the ZA27 alloy through the plasma electrolytic oxidation (PEO) process to improve its wear and corrosion performance. A nontoxic and environmentally friendly inorganic salt, Na2SiO3, is chosen as electrolytes with different concentrations. The effect of the concentration of Na2SiO3 aqueous solutions on the coating performances was investigated. The coatings with 3Al2O3·2SiO2 (mullite), Zn2SiO4 and Al2O3 (either crystal phase or with some amorphous SiO2 phases) were formed by the PEO processes. It was found that the coating thickness increased with the increase in electrolyte concentration. However, the wear and corrosion resistance performance of the coatings did not improve as the coating's thickness increased. This was due to the fact that the coating produced with electrolytes of 10 g/L has a porous structure with large pore size. Among all the samples, coating produced by 15 g/L Na2SiO3 has the best wear and corrosion resistance, which is attributed to its continuous and dense structure with thickness of about 47 μm.

  5. Mg-containing hydroxyapatite coatings produced by plasma electrolytic oxidation of titanium

    Energy Technology Data Exchange (ETDEWEB)

    Antonio, Cesar Augusto; Rangel, Elidiane Cipriano; Durrant, Steven Frederick; Cruz, Nilson Cristino da, E-mail: cesar.augustoa@hotmail.com [Universidade Estadual Paulista Julio de Mesquita Filho (UNESP), Sorocaba, SP (Brazil). Lab. de Plasmas Tecnologicos; Delgado-Silva, Adriana de Oliveira [Universidade Federal de Sao Carlos (UFSCar), Sorocaba, SP (Brazil); Tabacniks, Manfredo H. [Universidade de Sao Paulo (USP), SP (Brazil). Instituto de Fisica

    2017-07-15

    Plasma Electrolytic Oxidation (PEO) is promising for the processing of biomaterials because it enables the production of surfaces with adjustable composition and structure. In this work, aimed at the improvement of the bioactivity of titanium, PEO has been used to grow calcium phosphide coatings on titanium substrates. The effects of the addition of magnesium acetate to the electrolytes on the composition of the coatings produced during 120 s on Ti disks using bipolar voltage pulses and solutions of calcium and magnesium acetates and sodium glycerophosphate as electrolytes have been studied. Scanning electron microscopy, X-ray energy dispersive spectroscopy, Rutherford backscattering spectroscopy, X-ray diffractometry with Rietveld refinement and profilometry were used to characterize the modified samples. Coatings composed of nearly 50 % of Mg-doped hydroxyapatite have been produced. In certain conditions up to 4% Mg can be incorporated into the coating without any observable significant structural modifications of the hydroxyapatite. (author)

  6. YSZ thin films deposited on NiO-CSZ anodes by pulsed injection MOCVD for intermediate temperature-SOFC applications

    International Nuclear Information System (INIS)

    Garcia, G.; Pardo, J.A.; Santiso, J.; Merino, R.I.; Orera, V.M.; Larrea, A.; Pena, J.I.; Laguna-Bercero, M.A.; Figueras, A.

    2004-01-01

    Yttria-stabilized zirconia (YSZ) films are prepared on NiO-CaSZ by PIMOCVD (pulsed injection metal organic chemical vapor deposition). High quality, 5 to 10 μm thick, totally dense YSZ layers are prepared by controlling the oxygen partial pressure during the deposition. YSZ solid electrolyte deposition onto Ni-YSZ eutectic substrate is found to be a promising combination with regard to intermediate-temperature solid-oxide fuel cell applications. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

  7. Electrochemical Formation of Multilayer SnO2-Sb x O y Coating in Complex Electrolyte.

    Science.gov (United States)

    Maizelis, Antonina; Bairachniy, Boris

    2017-12-01

    The multilayer antimony-doped tin dioxide coating was obtained by cathodic deposition of multilayer metal-hydroxide coating with near 100-nm thickness layers on the alloy underlayer accompanied by the anodic oxidation of this coating. The potential regions of deposition of tin, antimony, tin-antimony alloy, and mixture of this metals and their hydroxides in the pyrophosphate-tartrate electrolyte were revealed by the cyclic voltammetric method. The possibility of oxidation of cathodic deposit consisting of tin and Sn(II) hydroxide compounds to the hydrated tin dioxide in the same electrolyte was demonstrated.The operations of alloy underlayer deposition and oxidation of multilayer metal-hydroxide coating were proposed to carry out in the diluted pyrophosphate-tartrate electrolyte, similar to the main electrolyte.The accelerated tests showed higher service life of the titanium electrode with multilayer antimony-doped tin dioxide coating compared to both electrode with single-layer electrodeposited coating and the electrode with the coating obtained using prolonged heat treatment step.

  8. Preparation of ceramic coating on Ti substrate by Plasma electrolytic oxidation in different electrolytes and evaluation of its corrosion resistance

    Science.gov (United States)

    Shokouhfar, M.; Dehghanian, C.; Baradaran, A.

    2011-01-01

    Ceramic oxide coatings (titania) were produced on Ti by micro-arc oxidation in different aluminate and carbonate based electrolytes. This process was conducted under constant pulsed DC voltage condition. The effect of KOH and NaF in aluminate based solution was also studied. The surface morphology, growth and phase composition of coatings were investigated using scanning electron microscope and X-ray diffraction. Corrosion behavior of the coatings was also examined by potentiodynamic polarization and electrochemical impedance spectroscopy. It was found that the sparking initiation voltage (spark voltage) had a significant effect on the form and properties of coatings. Coatings obtained from potassium aluminate based solution had a lower spark voltage, higher surface homogeneity and a better corrosion resistance than the carbonate based solution. Addition of NaF instead of KOH had improper effects on the homogeneity and adhesion of coatings which in turn caused a poor corrosion protection behavior of the oxide layer. AC impedance curves showed two time constants which is an indication of the coatings with an outer porous layer and an inner compact layer.

  9. Corrosion protection performance of single and dual Plasma Electrolytic Oxidation (PEO) coating for aerospace applications

    International Nuclear Information System (INIS)

    Madhan Kumar, A.; Kwon, Sun Hwan; Jung, Hwa Chul; Shin, Kwang Seon

    2015-01-01

    Plasma Electrolytic Oxidation (PEO) coatings are known to be one of the most appropriate method for corrosion protection of magnesium (Mg) alloy. The improvement of PEO coatings and the optimization of their surface aspects are of major importance. In this current work, the influence of dual PEO coating on strip-cast AZ31 Mg alloy substrate has been evaluated with the aim of improving the surface and corrosion protection aspects. For this purpose, AZ31 Mg substrates are subjected to single and dual PEO processing in silicate and phosphate electrolyte under similar condition. Scanning electron microscopy (SEM) analysis confirmed that the number of pores in PEO coating processed in silicate electrolyte is higher than others. X-ray diffraction analysis of PEO coatings showed that the surface coating is mainly comprised of Mg 2 SiO 4 , Mg 3 (PO 4 ) 2 and MgO with different quantity based on PEO processing. Compared with the AZ31 Mg, the corrosion potential (E corr ) of both type PEO coatings was positively shifted about 250–400 mV and the corrosion current density (i corr ) was lowered by 3-4 orders of magnitude as result of adequate corrosion protection to the Mg alloy in 3.5% NaCl solution. All of the observation obviously showed that the dual PEO coating provides better corrosion protection performance than their respective single due to its synergistic beneficial effect. - Highlights: • Influence of dual PEO coating on AZ31 Mg alloy substrate was evaluated. • XRD confirmed formation of thin MgO inner, Mg 3 (PO 4 ) 2 and Mg 2 SiO 4 outer layer. • SEM results showed uniform coating with no cracks and relatively less micro pores. • Micro hardness of dual PEO coatings is higher than single PEO coatings. • Dual coating provides superior corrosion performance due to its synergistic effect

  10. Process and electrolyte for applying barrier layer anodic coatings

    International Nuclear Information System (INIS)

    Dosch, R.G.; Prevender, T.S.

    1975-01-01

    Various metals may be anodized, and preferably barrier anodized, by anodizing the metal in an electrolyte comprising quaternary ammonium compound having a complex metal anion in a solvent containing water and a polar, water soluble organic material. (U.S.)

  11. Effects of variations in coating materials and process conditions on the thermal cycle properties of NiCrAlY/YSZ thermal barrier coatings

    Energy Technology Data Exchange (ETDEWEB)

    Tang Feng [Department of Chemical Engineering and Materials Science, University of California, Davis, CA 95616 (United States)]. E-mail: ftang@ucdavis.edu; Ajdelsztajn, Leonardo [Department of Chemical Engineering and Materials Science, University of California, Davis, CA 95616 (United States); Kim, George E. [Perpetual Technologies, Montreal, Que., H3E 1T8 (Canada); Provenzano, Virgil [National Institute of Standards and Technology, Gaithersburg, MD 20899 (United States); Schoenung, Julie M. [Department of Chemical Engineering and Materials Science, University of California, Davis, CA 95616 (United States)

    2006-06-15

    Thermal cycle tests were conducted on a variety of thermal barrier coating (TBC) specimens with bond coats that had been prepared in different ways. Variables include: (1) different thermal spray processes (high velocity oxy-fuel (HVOF) spray and low pressure plasma spray (LPPS)) (2) different feedstock powder (gas-atomized and cryomilled) (3) the introduction of nano-sized alumina additives (particles and whiskers) and (4) with and without a post-spray vacuum heat treatment. The results show that the cryomilling of the NiCrAlY powder and the post-spray heat treatment in vacuum can both lead to significant improvement in the thermal cycle lifetime of the TBCs. The TBC specimens with LPPS bond coats also generally showed longer lifetimes than those with HVOF bond coats. In contrast, the intentional dispersion of alumina particles or whiskers in the NiCrAlY powders during cryomilling did not result in the further improvement of the lifetime of the TBCs. Microstructural evolution, including the thermally grown oxide (TGO) formation, the distribution of the dispersoids in the bond coat, the internal oxidation of the bond coat, the bond coat shrinkage during the thermal cycle tests and the reduction of the ZrO{sub 2} in the top coat during the heat treatment in vacuum, was investigated.

  12. Brightness coatings of zinc-cobalt alloys by electrolytic way

    International Nuclear Information System (INIS)

    Julve, E.

    1993-01-01

    Zinc-cobalt alloys provide corrosion resistance for the ferrous based metals. An acidic electrolyte for zinc-cobalt electrodeposition is examined in the present work. The effects of variations in electrolyte composition, in electrolyte temperature, pH and agitation on electrodeposit composition have been studied, as well as the current density influence. It was found that the following electrolyte gave the optimum results: 79 g.1''-1 ZnCl 2 , 15.3 g.1''-1 CoCl 2 .6H 2 O, 160 g.1''-1 KCl, 25 g.1''-1 H 3 BO 3 and 5-10 cm''3.1''-1 of an organic additive (caffeine, coumarin and sodium lauryl-sulphonate). The operating conditions were: pH=5,6 temperature: 30 degree centigree, current density: 0,025-0,035 A. cm''2, anode: pure zinc, agitation: slowly with air and filtration: continuous. The throwing power and cathode current efficiency of the electrolyte were also studied. This electrolyte yielded zinc-cobalt alloys white and lustrous and had a cobalt content of 0,5-0,8% (Author) 3 refs. 5 fig

  13. In operando studies of ScYSZ electrolyte supported symmetric solid oxide cell by X-ray Diffraction at ESRF, ID06 Beamline

    DEFF Research Database (Denmark)

    Sierra, J. X.; Poulsen, H. F.; Jørgensen, P. S.

    Solid Oxide Cells are becoming a promising solution for sustainable and renewable power generation. Scandium doped Yttria Stabilized Zirconia is considered one of the best materials used as electrolyte because of its high ionic conductivity and great mechanical and chemical stability under operat...... evolution at different depths of the cell during operation....

  14. Lithium sulfide compositions for battery electrolyte and battery electrode coatings

    Science.gov (United States)

    Liang, Chengdu; Liu, Zengcai; Fu, Wunjun; Lin, Zhan; Dudney, Nancy J; Howe, Jane Y; Rondinone, Adam J

    2013-12-03

    Methods of forming lithium-containing electrolytes are provided using wet chemical synthesis. In some examples, the lithium containing electroytes are composed of .beta.-Li.sub.3PS.sub.4 or Li.sub.4P.sub.2S.sub.7. The solid electrolyte may be a core shell material. In one embodiment, the core shell material includes a core of lithium sulfide (Li.sub.2S), a first shell of .beta.-Li.sub.3PS.sub.4 or Li.sub.4P.sub.2S.sub.7, and a second shell including one or .beta.-Li.sub.3PS.sub.4 or Li.sub.4P.sub.2S.sub.7 and carbon. The lithium containing electrolytes may be incorporated into wet cell batteries or solid state batteries.

  15. The Ni-YSZ interface

    DEFF Research Database (Denmark)

    Jensen, Karin Vels

    The anode/electrolyte interface in solid oxide fuel cells (SOFC) is known to cause electrical losses. Geometrically simple Ni/yttria-stabilised zirconia (YSZ) interfaces were examined to gain information on the structural and chemical changes occurring during experiments at 1000°C in an atmosphere...... of 97% H2/3% H2O. Electrochemical impedance spectroscopy at open circuit voltage (OCV) and at anodic and cathodic polarisations (100 mV) was performed. A correlation of the electrical data with the structure development and the chemical composition was attempted. Nickel wires with different impurity...... between polarised and non-polarised samples. With pure nickel wires, however, the microstructures depended on the polarisation/non-polarisation conditions. At non-polarised conditions a hill and valley type structure was found. Anodic polarisation produced an up to 1 μm thick interface layer consisting...

  16. Corrosion evaluation of zirconium doped oxide coatings on aluminum formed by plasma electrolytic oxidation.

    Science.gov (United States)

    Bajat, Jelena; Mišković-Stanković, Vesna; Vasilić, Rastko; Stojadinović, Stevan

    2014-01-01

    The plasma electrolytic oxidation (PEO) of aluminum in sodium tungstate (Na(2)WO(4) · (2)H(2)O) and Na(2)WO(4) · (2)H(2)O doped with Zr was analyzed in order to obtain oxide coatings with improved corrosion resistance. The influence of current density in PEO process and anodization time was investigated, as well as the influence of Zr, with the aim to find out how they affect the chemical content, morphology, surface roughness, and corrosion stability of oxide coatings. It was shown that the presence of Zr increases the corrosion stability of oxide coatings for all investigated PEO times. Evolution of EIS spectra during the exposure to 3% NaCl, as a strong corrosive agent, indicated the highest corrosion stability for PEO coating formed on aluminum at 70 mA/cm(2) for 2 min in a zirconium containing electrolyte.

  17. Effects of co-sintering in self-standing CGO/YSZ and CGO/ ScYSZ dense bi-layers

    DEFF Research Database (Denmark)

    Teocoli, Francesca; Ni, De Wei; Brodersen, Karen

    2014-01-01

    -layers are critical due to the mismatch of thermo-mechanical and sintering properties among the materials. Despite the better sinteractivity of ScYSZ, the self-standing CGO/ScYSZ bilayer presents more challenges in terms of densification compared with the CGO/YSZ bi-layer. In particular, above 1200 C, ScYSZ and CGO......-standing bi-layered electrolyte system. The combined use of thermo-mechanical analysis, optical dilatometry, and scanning electron microscopy ensures a systematic characterization of both the individual layers and CGO/YSZ and CGO/ScYSZ bi-layered laminates. The results of the co-firing process of the bi...

  18. Electrolytic deposition and corrosion resistance of Zn–Ni coatings

    Indian Academy of Sciences (India)

    Zn–Ni coatings were deposited under galvanostatic conditions on steel substrate (OH18N9). The influence of current density of deposition on the surface morphology, chemical and phase composition was investigated. The corrosion resistance of Zn–Ni coatings obtained at current density 10–25 mA cm-2 are measured, ...

  19. Development of anodic coatings on aluminium under sparking conditions in silicate electrolyte

    Energy Technology Data Exchange (ETDEWEB)

    Monfort, F. [Corrosion and Protection Centre, School of Materials, University of Manchester, P.O. Box 88, Sackville Street, Manchester M60 1QD (United Kingdom); Berkani, A. [Corrosion and Protection Centre, School of Materials, University of Manchester, P.O. Box 88, Sackville Street, Manchester M60 1QD (United Kingdom); Matykina, E. [Corrosion and Protection Centre, School of Materials, University of Manchester, P.O. Box 88, Sackville Street, Manchester M60 1QD (United Kingdom); Skeldon, P. [Corrosion and Protection Centre, School of Materials, University of Manchester, P.O. Box 88, Sackville Street, Manchester M60 1QD (United Kingdom)]. E-mail: peter.skeldon@manchester.ac.uk; Thompson, G.E. [Corrosion and Protection Centre, School of Materials, University of Manchester, P.O. Box 88, Sackville Street, Manchester M60 1QD (United Kingdom); Habazaki, H. [Graduate Engineering School, Hokkaido University, N13 W8, Kita-ku, Sapporo 060-8628 (Japan); Shimizu, K. [University Chemical Laboratory, Keio University, 4-1-1 Hiyoshi, Yokohama 223 (Japan)

    2007-02-15

    Spark anodizing of aluminium at 5 A dm{sup -2} in sodium metasilicate/potassium hydroxide electrolytes is studied, with particular emphasis on the mechanism of coating growth, using transmission electron microscopy and surface analytical techniques, with coatings typically 10 {mu}m, or more, thick. Two-layered coatings develop by deposition of an outer layer based on amorphous silica, associated with low levels of alkali-metal species, at the coating surface and growth of an inner, mainly alumina-based, layer, with an amorphous region next to the metal/coating interface. Formation of crystalline phases in the inner layer, mainly {gamma}-Al{sub 2}O{sub 3}, with some {alpha}-Al{sub 2}O{sub 3} and occasional {delta}-Al{sub 2}O, is assisted by local heating, and possibly also by ionic migration processes, arising from the rapid coating growth at sites of breakdown. Due to local access of electrolyte species in channels created by breakdown events, the silicon content in the inner coating regions varies widely, ranging from negligible levels to about 10 at.%. Silica deposition at the coating surface and formation of Al{sub 2}SiO{sub 5} and Al{sub 6}Si{sub 2}O{sub 13} phases is promoted by increased time of anodizing and concentration of metasilicate in the electrolyte. However, at sufficiently high concentration of metasilicate and ph, when more extreme voltage fluctuations accompany breakdown, the two-layered nature of coatings is replaced by a mixture of aluminium-rich and silicon-rich regions throughout the coating thickness.

  20. Capacitance enhancement of polyaniline coated curved-graphene supercapacitors in a redox-active electrolyte

    Science.gov (United States)

    Chen, Wei; Rakhi, R. B.; Alshareef, H. N.

    2013-05-01

    We show, for the first time, a redox-active electrolyte in combination with a polyaniline-coated curved graphene active material to achieve significant enhancement in the capacitance (36-92% increase) compared to supercapacitors that lack the redox-active contribution from the electrolyte. The supercapacitors based on the redox-active electrolyte also exhibit excellent rate capability and very long cycling performance (>50 000 cycles).We show, for the first time, a redox-active electrolyte in combination with a polyaniline-coated curved graphene active material to achieve significant enhancement in the capacitance (36-92% increase) compared to supercapacitors that lack the redox-active contribution from the electrolyte. The supercapacitors based on the redox-active electrolyte also exhibit excellent rate capability and very long cycling performance (>50 000 cycles). Electronic supplementary information (ESI) available: Experimental section, supporting figures including SEM, TEM, XPS, BET, CV and CD curves and a summary table of capacitance. See DOI: 10.1039/c3nr00773a

  1. Transmission electron microscopy of coatings formed by plasma electrolytic oxidation of titanium.

    Science.gov (United States)

    Matykina, E; Arrabal, R; Skeldon, P; Thompson, G E

    2009-05-01

    Transmission electron microscopy and supporting film analyses are used to investigate the changes in composition, morphology and structure of coatings formed on titanium during DC plasma electrolytic oxidation in a calcium- and phosphorus-containing electrolyte. The coatings are of potential interest as bioactive surfaces. The initial barrier film, of mixed amorphous and nanocrystalline structure, formed below the sparking voltage of 180 V, incorporates small amounts of phosphorus and calcium species, with phosphorus confined to the outer approximately 63% of the coating thickness. On commencement of sparking, calcium- and phosphorus-rich amorphous material forms at the coating surface, with local heating promoting crystallization in underlying and adjacent anodic titania. The amorphous material thickens with increased treatment time, comprising almost the whole of the approximately 5.7-microm-thick coating formed at 340 V. At this stage, the coating is approximately 4.4 times thicker than the oxidized titanium, with a near-surface composition of about 12 at.% Ti, 58 at.% O, 19 at.% P and 11 at.% Ca. Further, the amount of titanium consumed in forming the coating is similar to that calculated from the anodizing charge, although there may be non-Faradaic contributions to the coating growth.

  2. Capacitance enhancement of polyaniline coated curved-graphene supercapacitors in a redox-active electrolyte

    KAUST Repository

    Chen, Wei; Baby, Rakhi Raghavan; Alshareef, Husam N.

    2013-01-01

    We show, for the first time, a redox-active electrolyte in combination with a polyaniline-coated curved graphene active material to achieve significant enhancement in the capacitance (36-92% increase) compared to supercapacitors that lack the redox-active

  3. Simulation of an electrolytic bath for electrodeposition of multilayer shielding coatings

    Directory of Open Access Journals (Sweden)

    E. A. Dolmatova

    2015-10-01

    Full Text Available In the work galvanic bath of Cu/(Ni+Cu multilayer shielding coatings formation from an acetate electrolyte containing 0,03 mol/L of CuAc2, 0,3 mol/L of NiAc2 and 1,66 mol/L of acetic acid. According to the results of polarization studies values of coatings deposition pulse mode current density have been chosen and current efficiency of copper and nickel during deposition of Cu-Ni alloy has been determined. To ensure a constant formulation of the electrolyte it has been proposed to use insoluble anodes made of stainless steel and continuous circulation of the electrolyte. The scheme of steams enabling the adjustment of the solution formulation with the use of an additional collecting vessel has been developed. The formulation of the correcting stream continuously fed into the collecting vessel has been calculated.

  4. Luminescent Polymer Electrolyte Composites Using Silica Coated-Y2O3:Eu as Fillers

    Directory of Open Access Journals (Sweden)

    Mikrajuddin Abdullah

    2003-05-01

    Full Text Available Luminescent polymer electrolyte composites composed of silica coated Y2O3:Eu in polyethylene glycol (PEG matrix has been produced by initially synthesizing silica coated Y2O3:Eu and mixing with polyethylene glycol in a lithium salt solution. High luminescence intensity at round 600 nm contributed by electron transitions in Eu3+ (5D0 -> 7F0, 5D0 -> 7F1, and 5D0 -> 7F3 transitions were observed. The measured electrical conductivity was comparable to that reported for polymer electrolyte composites prepared using passive fillers (non luminescent. This approach is therefore promising for production of high intensity luminescent polymer electrolyte composites for use in development of hybrid battery/display.

  5. Electrolytic deposition and corrosion resistance of Zn–Ni coatings ...

    Indian Academy of Sciences (India)

    Administrator

    Electrodeposition of the Ni and Zn–Ni coatings was carried out using galvanic unit MAG (IMP-BUD 5,. Poland). Deposited coatings were subjected to a passivation treatment of 10 s duration in the following solution (con- centration in g dm. –3. ): K2Cr2O7 – 70, H2SO4 – 8. The XRD patterns were measured using the Philips.

  6. Plasma electrolytic oxide coatings on silumin for oxidation CO

    Science.gov (United States)

    Borisov, V. A.; Sigaeva, S. S.; Anoshkina, E. A.; Ivanov, A. L.; Litvinov, P. V.; Vedruchenko, V. R.; Temerev, V. L.; Arbuzov, A. B.; Kuznetsov, A. A.; Mukhin, V. A.; Suprunov, G. I.; Chumychko, I. A.; Shlyapin, D. A.; Tsyrul'nikov, P. G.

    2017-08-01

    Some catalysts of CO oxidation on silumin alloy AK12M2, used for the manufacture of pistons for Russian cars were investigated. The catalysts were prepared by the method of plasma electrolytic oxidation of silumin in electrolytes of various compositions with further activation by the salts Ce, Cu, Co, Ni, Mn and Al. The catalytic tests were carried out in a flow reactor in a mixture of 1% CO and 99% air, with the temperature range of 25-500 °C. The most active catalysts in CO oxidation are those activated with Ce and Cu salts on silumin, treated for 3 hours in an electrolyte containing 4 g/l KOH, 40 g/l Na2B4O7 (conversion of CO is 93.7% at a contact time of 0.25 s). However, the catalysts obtained from silumin treated in the electrolyte containing 3 g/l KOH, 30 g/l Na2SiO3 are more suitable for practical usage. Because when the treatment time of those catalysts is 10 - 20 minutes it is possible to achieve comparable CO conversion. The morphology and composition of the catalysts were studied by the methods of a scanning electron microscope with energy-dispersive surface analysis and X-ray phase analysis. The surface of the non-activated sample consists of γ-Al2O3 and SiO2 particles, due to which the active components get attached to the support. CeO2 and CuO are present on the surface of the sample with the active component.

  7. Growth kinetics and morphology of plasma electrolytic oxidation coating on aluminum

    Energy Technology Data Exchange (ETDEWEB)

    Erfanifar, Eliyas; Aliofkhazraei, Mahmood, E-mail: maliofkh@gmail.com; Fakhr Nabavi, Houman; Sharifi, Hossein; Rouhaghdam, Alireza Sabour

    2017-01-01

    Plasma electrolytic oxidation (PEO) was carried out on AA1190 aluminum alloy in mixed silicate-phosphate-based electrolyte in order to fabricate ceramic coating under constant current density. The variations of PEO coating duration with kinetics, surface roughness, amount and size of discharge channels were studied with respect to PEO processing time. The growth mechanism of the ceramic coating was described considering a variation of volume and diameters of discharge channels and pancakes during the PEO. Scanning electron microscope (SEM), atomic force microscope (AFM), and roughness tester were used to study the plasma discharge channels of the PEO coatings. In addition, the effect of alumina nanoparticles in the electrolyte as the suspension was studied on the geometric parameters of discharge channels. It seems that the nanoparticles are adsorbed to the locations of erupted molten oxide, where the dielectric breakdown occurs. Nanoparticles were embedded in the dense oxide layer and were adsorbed at the walls of voids and coatings surface. As a result, they caused significant changes in roughness parameters of the samples containing nanoparticles compared to those without nanoparticles. The obtained results showed that growth kinetics followed a linear trend with respect to PEO coating duration. It was also observed that in the absence of alumina nanoparticles, the average volume of the pancakes is 150% greater than the ones fabricated in the suspension of nanoparticles. Besides, increasing the PEO coating duration leads to adsorbing more nanoparticles on the coating surface, filling the voids, and flattening the surface, and alterations in R{sub v}, R{sub sk}, and R{sub lo} parameters. Correlation between the diameter of discharge channel (d{sub c}) and thickness of the pancake (h) also showed a linear relation. - Highlights: • Precise calculation of thickness of pancake with AFM. • Study of different roughness parameters for PEO coating. • Calculation

  8. Growth kinetics and morphology of plasma electrolytic oxidation coating on aluminum

    International Nuclear Information System (INIS)

    Erfanifar, Eliyas; Aliofkhazraei, Mahmood; Fakhr Nabavi, Houman; Sharifi, Hossein; Rouhaghdam, Alireza Sabour

    2017-01-01

    Plasma electrolytic oxidation (PEO) was carried out on AA1190 aluminum alloy in mixed silicate-phosphate-based electrolyte in order to fabricate ceramic coating under constant current density. The variations of PEO coating duration with kinetics, surface roughness, amount and size of discharge channels were studied with respect to PEO processing time. The growth mechanism of the ceramic coating was described considering a variation of volume and diameters of discharge channels and pancakes during the PEO. Scanning electron microscope (SEM), atomic force microscope (AFM), and roughness tester were used to study the plasma discharge channels of the PEO coatings. In addition, the effect of alumina nanoparticles in the electrolyte as the suspension was studied on the geometric parameters of discharge channels. It seems that the nanoparticles are adsorbed to the locations of erupted molten oxide, where the dielectric breakdown occurs. Nanoparticles were embedded in the dense oxide layer and were adsorbed at the walls of voids and coatings surface. As a result, they caused significant changes in roughness parameters of the samples containing nanoparticles compared to those without nanoparticles. The obtained results showed that growth kinetics followed a linear trend with respect to PEO coating duration. It was also observed that in the absence of alumina nanoparticles, the average volume of the pancakes is 150% greater than the ones fabricated in the suspension of nanoparticles. Besides, increasing the PEO coating duration leads to adsorbing more nanoparticles on the coating surface, filling the voids, and flattening the surface, and alterations in R v , R sk , and R lo parameters. Correlation between the diameter of discharge channel (d c ) and thickness of the pancake (h) also showed a linear relation. - Highlights: • Precise calculation of thickness of pancake with AFM. • Study of different roughness parameters for PEO coating. • Calculation the amount of

  9. High temperature oxidation interfacial growth kinetics in YSZ thermal barrier coatings with bond coatings of NiCoCrAlY with 0.25% Hf

    Energy Technology Data Exchange (ETDEWEB)

    Soboyejo, W.O. [Department of Mechanical and Aerospace Engineering, Princeton University, Princeton, NJ 08544 (United States); Mensah, P., E-mail: mensah@engr.subr.edu [Department of Mechanical Engineering, Southern University and A and M College, Baton Rouge, LA 70813 (United States); Diwan, R. [Department of Mechanical Engineering, Southern University and A and M College, Baton Rouge, LA 70813 (United States); Crowe, J. [Department of Mechanical and Aerospace Engineering, Princeton University, Princeton, NJ 08544 (United States); Akwaboa, S. [Department of Mechanical Engineering, Southern University and A and M College, Baton Rouge, LA 70813 (United States)

    2011-03-15

    Research highlights: {yields} Isothermal oxidation of standard (STD) and vertically cracked (VC) TBCs has been investigated. {yields} The temporal TGO growth kinetics is parabolic in the temperature range between 900 and 1100 deg. C. {yields} Activation energies correspond to growth kinetics controlled by the diffusion of O{sub 2} in Al{sub 2}O{sub 3}. {yields} Variation in oxidation of TBCs is attributed to its microstructure and in-situ oxygen ingression. {yields} Doping TBC bond coat with Hf appears to have potential for enhancing the development of robust TBCs. - Abstract: The results of an experimental study of the high-temperature isothermal oxidation behavior and microstructural evolution in two variations of air plasma sprayed ceramic thermal barrier coatings (TBCs) are discussed in the paper. Two types of TBC specimens were produced for testing. These include a standard and vertically cracked APS. High temperature oxidation was carried out at 900, 1000, 1100 and 1200 deg. C. The experiments were performed in air under isothermal conditions. At each temperature, the specimens were exposed for 25, 50, 75 and 100 h. The corresponding microstructures and microchemistries of the TBC layers were examined using scanning electron microscopy and energy dispersive X-ray spectroscopy. Changes in the dimensions of the thermally grown oxide layer were determined as functions of time and temperature. The evolution of bond coat microstructures/interdiffusion zones and thermally grown oxide layers were compared in the TBC specimens with standard and vertically cracked microstructures.

  10. Effects of impurities of microstructure in Ni/YSZ-YSZ half-cells for SOFC

    DEFF Research Database (Denmark)

    Liu, Yi-Lin; Primdahl, S.; Mogensen, Mogens Bjerg

    2003-01-01

    degreesC over 1500-1800 h in H-2 with 1-3% H2O under an anodic load of 300 mA cm(-2). The anodes containing, among others, SiO2 and Na2O at a concentration level of hundreds ppm degrade faster (within a period of 150-400 h) than those with a few tens ppm of SiO2. The impurity phase is characterized...... as a type of sodium silicate glass phase and is found to segregate and accumulate at the anode/electrolyte interface causing serious damage to the YSZ electrolyte in the vicinity of the interface. In the center region of the circular pellet, the YSZ grains are separated by silicate glass. The distribution...

  11. Electrolytic coating of microparticles for laser fusion targets

    International Nuclear Information System (INIS)

    Mayer, A.; Catlett, D.S.

    1977-04-01

    An electroplating apparatus for applying uniform metallic coatings that have excellent surface finishes to discrete microparticles is described. The device is used to electrodeposit metals onto thin-walled metal, metallized glass, or plastic mandrels. The apparatus and process were developed for fabrication of microsphere pressure vessels to be used as targets in laser fusion research

  12. Plasma electrolytic oxidation treatment mode influence on corrosion properties of coatings obtained on Zr-1Nb alloy in silicate-phosphate electrolyte

    Science.gov (United States)

    Farrakhov, R. G.; Mukaeva, V. R.; Fatkullin, A. R.; Gorbatkov, M. V.; Tarasov, P. V.; Lazarev, D. M.; Babu, N. Ramesh; Parfenov, E. V.

    2018-01-01

    This research is aimed at improvement of corrosion properties for Zr-1Nb alloy via plasma electrolytic oxidation (PEO). The coatings obtained in DC, pulsed unipolar and pulsed bipolar modes were assessed using SEM, XRD, PDP and EIS techniques. It was shown that pulsed unipolar mode provides the PEO coatings having promising combination of the coating thickness, surface roughness, porosity, corrosion potential and current density, and charge transfer resistance, all contributing to corrosion protection of the zirconium alloy for advanced fuel cladding applications.

  13. Effect of substrate and cathode parameters on the properties of suspension plasma sprayed solid oxide fuel cell electrolytes

    Energy Technology Data Exchange (ETDEWEB)

    Waldbillig, D.; Tang, Z.; Burgess, A. [British Columbia Univ., Vancouver, BC (Canada); Kesler, O. [Toronto Univ., ON (Canada)

    2008-07-01

    An axial injection suspension plasma spray system has been used to produce layers of fully stabilized yttriastabilized zirconia (YSZ) that could be used as solid oxide fuel cell (SOFC) electrolytes. Suspension plasma spraying is a promising technique for the rapid production of coatings with fine microstructures and controlled porosity without requiring a post-deposition heat treatment. This new manufacturing technique to produce SOFC active layers requires the build up of a number of different plasma sprayed SOFC functional layers (cathode, electrolyte and anode) sequentially on top of each other. To understand the influence of the substrate and previouslydeposited coating layers on subsequent coating layer properties, YSZ layers were deposited on top of plasma sprayed composite lanthanum strontium manganite (LSM)/YSZ cathode layers that were first deposited on porous ferritic stainless steel substrates. Three layer half cells consisting of the porous steel substrate, composite cathode, and suspension plasma sprayed electrolyte layer were then characterized. A systematic study was performed in order to investigate the effect of parameters such as substrate and cathode layer roughness, substrate surface pore size, and cathode microstructure and thickness on electrolyte deposition efficiency, cathode and electrolyte permeability, and layer microstructure. (orig.)

  14. Pengaruh komposisi komposit al2o3/ysz dan variasi feed rate terhadap ketahanan termal dan kekuatan lekat pada Ysz-al2o3/ysz double layer tbc

    Directory of Open Access Journals (Sweden)

    Parindra Kusriantoko

    2014-03-01

    Full Text Available TBC (Thermal Barrier Coating dengan YSZ-Al2O3/YSZ top coat (TCdan MCrAlY sebagai bond coat (BC yang selanjutnya disebut sebagai YSZ-Al2O3/YSZ double layer TBC dibuat dengan menggunakan metode flame spray.Hasil pelapisan sebelum dan sesudah diuji termal dikarakterisasi menggunakan SEM, EDX dan XRD.Dari hasil penelitian didapatkan bahwa semakin tinggi powder feed rate akan berpengaruh pada morfologi permukaan lapisan. Feed rate makin rendah menyebabkan struktur yang cenderung kasar dan tidak padat dan cenderung berporos. Lapisan komposit Al2O3/YSZ juga sangat berpengaruh pada pertumbuhan TGO (Thermally Grown Oxide setelah dilakukan uji termal, dimana komposisi paling bagus dengan pertumbuhan TGO paling rendah adalah 15%Al2O3/8YSZ. Hasil pengujian TGA menunjukkan semua sampel mulai teroksidasi pada temperatur 1000-1030oC dan didapatkan sampel paling stabil adalah 15% Al2O3/8YSZ 14 dan 20 gr/min. Dari pengujian XRD sampel yang memiliki fasa yang paling stabil adalah 15%Al2O3/8YSZ dengan fasa t-ZrO2 dan m-ZrO2. Dari pengujian Thermal Torch dan Pull Off komposisi 15%Al2O3/8YSZjuga memiliki ketahanan terhadap pengerusakan yang paling baik dan kelekatan yang baik sebesar 10 MPa.

  15. Zirconia based ceramic coating on a metal with plasma electrolytic oxidation

    Science.gov (United States)

    Akatsu, T.; Kato, T.; Shinoda, Y.; Wakai, F.

    2011-10-01

    We challenge to fabricate a thermal barrier coating (TBC) made of ZrO2 based ceramics on a Ni based single crystal superalloy with plasma electrolytic oxidation (PEO) by incorporating metal species from electrolyte into the coating. The PEO process is carried out on the superalloy galvanized with aluminium for 15min in Na4O7P4 solution for an oxygen barrier coating (OBC) and is followed by PEO in K2[Zr(CO3)2(OH)2] solution for TBC. We obtained the following results; (1) Monoclinic-, tetragonal-, cubic-ZrO2 crystals were detected in TBC. (2) High porosity with large pores was observed near the interface between OBC and TBC. The fine grain structure with a grain size of about 300nm was typically observed. (3) The adhesion strength between PEO coatings and substrate was evaluated to be 26.8±6.6MPa. At the adhesion strength test, PEO coatings fractured around the interface between OBC and TBC. The effect of coating structure on adhesion strength is explained through the change in spark discharge during PEO process.

  16. Electrochemical deposition mechanism of calcium phosphate coating in dilute Ca-P electrolyte system

    Energy Technology Data Exchange (ETDEWEB)

    Hu Ren [State Key Laboratory of Physical Chemistry of Solid Surfaces and Department of Chemistry, CNRS Laboratoire International Associe XiamENS, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen, Fujian 361005 (China); Department of Biology, College of Life Science, Xiamen University, Xiamen, Fujian 361005 (China); Lin Changjian, E-mail: cjlin@xmu.edu.cn [State Key Laboratory of Physical Chemistry of Solid Surfaces and Department of Chemistry, CNRS Laboratoire International Associe XiamENS, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen, Fujian 361005 (China); Shi Haiyan; Wang Hui [State Key Laboratory of Physical Chemistry of Solid Surfaces and Department of Chemistry, CNRS Laboratoire International Associe XiamENS, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen, Fujian 361005 (China)

    2009-06-15

    In this work, the electrochemical deposition behavior of calcium phosphate coating from an aqueous electrolyte containing very dilute calcium and phosphorus species (Ca-P) was studied. The effects of three process parameters, i.e. temperature, current density and duration, were systematically investigated and the underlying mechanism was thoroughly analyzed. It was observed that the coating is mainly composed of hydroxyapatite (HA) in a wide range of temperature and current densities. The temperature had a significant effect on the deposition velocity. An apparent activation energy of 174.9 kJ mol{sup -1} was subsequently derived, indicating the mass-transfer control mechanism for the coating formation. The current density was identified to be an important parameter for structure controllability. The results of DR-FTIR/Raman spectroscopic studies of the initial deposition phase strongly suggested that the HA coating was instantaneously and directly precipitated on the substrate; neither induction period nor precursor was detected in this dilute Ca-P electrolyte system. Finally, a phase diagram of the Ca-P electrolyte system was constructed, which offered a thermodynamic reason for the direct single-phase HA precipitation observed only in this system, but not in conventional concentrated systems.

  17. Electrochemical deposition mechanism of calcium phosphate coating in dilute Ca-P electrolyte system

    International Nuclear Information System (INIS)

    Hu Ren; Lin Changjian; Shi Haiyan; Wang Hui

    2009-01-01

    In this work, the electrochemical deposition behavior of calcium phosphate coating from an aqueous electrolyte containing very dilute calcium and phosphorus species (Ca-P) was studied. The effects of three process parameters, i.e. temperature, current density and duration, were systematically investigated and the underlying mechanism was thoroughly analyzed. It was observed that the coating is mainly composed of hydroxyapatite (HA) in a wide range of temperature and current densities. The temperature had a significant effect on the deposition velocity. An apparent activation energy of 174.9 kJ mol -1 was subsequently derived, indicating the mass-transfer control mechanism for the coating formation. The current density was identified to be an important parameter for structure controllability. The results of DR-FTIR/Raman spectroscopic studies of the initial deposition phase strongly suggested that the HA coating was instantaneously and directly precipitated on the substrate; neither induction period nor precursor was detected in this dilute Ca-P electrolyte system. Finally, a phase diagram of the Ca-P electrolyte system was constructed, which offered a thermodynamic reason for the direct single-phase HA precipitation observed only in this system, but not in conventional concentrated systems.

  18. Influence of Electrolyte Chemistry on Morphology and Corrosion Resistance of Micro Arc Oxidation Coatings Deposited on Magnesium

    Science.gov (United States)

    Rama Krishna, L.; Poshal, G.; Sundararajan, G.

    2010-12-01

    In the present work, micro arc oxidation (MAO) coatings were synthesized on magnesium substrate employing 11 different electrolyte compositions containing systematically varied concentrations of sodium silicate (Na2SiO3), potassium hydroxide (KOH), and sodium aluminate (NaAlO2). The resultant coatings were subjected to coating thickness measurement, energy dispersive spectroscopy (EDS), scanning electron microscopy (SEM), image analysis, and three-dimensional (3-D) optical profilometry. The corrosion performance of the coatings was evaluated by conducting potentiodynamic polarization tests in 3.5 wt pct NaCl solution. The inter-relationships between the electrolyte chemistry and the resulting chemistry and porosity of the coating, on one hand, and with the aqueous corrosion behavior of the coating, on the other, were studied. The changes in pore morphology and pore distribution in the coatings were found to be significantly influenced by the electrolyte composition. The coatings can have either through-thickness pores or pores in the near surface region alone depending on the electrolyte composition. The deleterious role of KOH especially when its concentration is >20 pct of total electrolyte constituents promoting the formation of large and deep pores in the coating was demonstrated. A reasonable correlation indicating the increasing pore volume implying the increased corrosion was noticed.

  19. Corrosion and nanomechanical behaviors of plasma electrolytic oxidation coated AA7020-T6 aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Venugopal, A., E-mail: arjun_venu@hotmail.com [Materials and Metallurgy Group, Materials and Mechanical Entity, Vikram Sarabhai Space Centre, Thiruvananthapuram (India); Srinath, J. [Materials and Metallurgy Group, Materials and Mechanical Entity, Vikram Sarabhai Space Centre, Thiruvananthapuram (India); Rama Krishna, L. [International Advanced Research Centre for Powder Metallurgy and New Materials (ARCI), Balapur P.O., Hyderabad 500005 (India); Ramesh Narayanan, P.; Sharma, S.C.; Venkitakrishnan, P.V. [Materials and Metallurgy Group, Materials and Mechanical Entity, Vikram Sarabhai Space Centre, Thiruvananthapuram (India)

    2016-04-13

    Alumina coating was deposited on AA7020 aluminum alloy by plasma electrolytic oxidation (PEO) method. The corrosion, stress corrosion cracking (SCC) and nano-mechanical behaviors were examined by means of potentiodynamic polarization, slow strain rate test (SSRT) and nano-indentation tests. Potentiodynamic polarization (PP) was used to evaluate the corrosion resistance of the coating and slow strain rate test (SSRT) was used for evaluating the environmental cracking resistance in 3.5% NaCl solution. The mechanical properties (hardness and elastic modulus) were obtained from each indentation as a function of the penetration depth across the coating cross section. The above results were compared with similar PEO coated aluminum and magnesium alloys. Results indicated that PEO coating on AA7020 alloy significantly improved the corrosion resistance. However the environmental cracking resistance was found to be only marginal. The hardness and elastic modulus values were found to be much higher when compared to the base metal and similar PEO coated 7075 aluminum alloys. The fabricated coating also exhibited good adhesive strength with the substrate similar to other PEO coated aluminum alloys reported in the literature.

  20. A method for the electrolytic coating of uranium or uranium alloy parts, and parts thus obtained

    International Nuclear Information System (INIS)

    1973-01-01

    A method, preceded by a surface treatment, for applying an electrolytic coating (e.g. of nickel) on uranium, or uranium alloy parts. This method is characterized in that the previous surface treatment comprises a chemical removal of grease in halogenated solvent bath (free from halogen ions) and an anodic scouring in a buffered aqueous solution solution of an acid free from halogen ions. The coating can be applied to fuel elements for nuclear industry, counter-weight for aeronautics and space industries and to radiation shields [fr

  1. In situ fabrication of blue ceramic coatings on wrought Al Alloy 2024 by plasma electrolytic oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Wang Zhijiang; Nie Xueyuan; Hu, Henry; Hussein, Riyad O. [Department of Mechanical, Automotive and Materials Engineering, University of Windsor, Windsor, Ontario N9B 3P4 (Canada)

    2012-03-15

    In situ formation of ceramic coatings on 2024 Al alloy with a blue color was successfully achieved using a plasma electrolytic oxidation process working at atmospheric pressure. This novel blue ceramic coating overcomes the shortcomings of surface treatments resulting from conventional dyeing processes by depositing organic dyes into the porous structure of anodic film, which has poor resistance to abrasion and rapid fading when exposed to sunlight. X-ray diffraction, scanning electron microscopy, and energy dispersive spectroscopy were employed to characterize the microstructure of the blue ceramic coating. The fabricated ceramic coating was composed of CoAl{sub 2}O{sub 4}, {alpha}-Al{sub 2}O{sub 3}, and {gamma}-Al{sub 2}O{sub 3.} By controlling the working parameters, the distribution of the CoAl{sub 2}O{sub 4} phase on the surface can be adjusted, and plays a key role in the appearance of the coating. Electrochemical testing, thermal cycling method, and pin-on-disk sliding wear testing were employed to evaluate corrosion, thermal cycling, and wear resistance of the ceramic coatings. The results indicate that the blue ceramic coating has a similar polarization resistance to that of conventional anodic film and can significantly enhance the corrosion resistance of aluminum alloy. There are no destructive horizontal cracks observed within the blue ceramic coating when subjected to 120 times of thermal cycling, which heats the samples up to 573 K and followed by submersion in water at room temperature for 10 min. Compared with the aluminum substrate as well as a conventional anodic film coated aluminum sample, the wear resistance of the blue ceramic coating coated sample was significantly increased while the coefficient of friction was decreased from 0.34 to 0.14.

  2. In situ fabrication of blue ceramic coatings on wrought Al Alloy 2024 by plasma electrolytic oxidation

    International Nuclear Information System (INIS)

    Wang Zhijiang; Nie Xueyuan; Hu, Henry; Hussein, Riyad O.

    2012-01-01

    In situ formation of ceramic coatings on 2024 Al alloy with a blue color was successfully achieved using a plasma electrolytic oxidation process working at atmospheric pressure. This novel blue ceramic coating overcomes the shortcomings of surface treatments resulting from conventional dyeing processes by depositing organic dyes into the porous structure of anodic film, which has poor resistance to abrasion and rapid fading when exposed to sunlight. X-ray diffraction, scanning electron microscopy, and energy dispersive spectroscopy were employed to characterize the microstructure of the blue ceramic coating. The fabricated ceramic coating was composed of CoAl 2 O 4 , α-Al 2 O 3 , and γ-Al 2 O 3. By controlling the working parameters, the distribution of the CoAl 2 O 4 phase on the surface can be adjusted, and plays a key role in the appearance of the coating. Electrochemical testing, thermal cycling method, and pin-on-disk sliding wear testing were employed to evaluate corrosion, thermal cycling, and wear resistance of the ceramic coatings. The results indicate that the blue ceramic coating has a similar polarization resistance to that of conventional anodic film and can significantly enhance the corrosion resistance of aluminum alloy. There are no destructive horizontal cracks observed within the blue ceramic coating when subjected to 120 times of thermal cycling, which heats the samples up to 573 K and followed by submersion in water at room temperature for 10 min. Compared with the aluminum substrate as well as a conventional anodic film coated aluminum sample, the wear resistance of the blue ceramic coating coated sample was significantly increased while the coefficient of friction was decreased from 0.34 to 0.14.

  3. Bioactivity and biocompatibility of hydroxyapatite-based bioceramic coatings on zirconium by plasma electrolytic oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Aktuğ, Salim Levent, E-mail: saktug@gtu.edu.tr [The Department of Materials Science and Engineering, Gebze Technical University, Gebze, Kocaeli 41400 (Turkey); Durdu, Salih, E-mail: durdusalih@gmail.com [The Department of Industrial Engineering, Giresun University, Merkez, Giresun 28200 (Turkey); Yalçın, Emine, E-mail: emine.yalcin@giresun.edu.tr [The Department of Biology, Giresun University, Merkez, Giresun 28200 (Turkey); Çavuşoğlu, Kültigin, E-mail: kultigin.cavusoglu@giresun.edu.tr [The Department of Biology, Giresun University, Merkez, Giresun 28200 (Turkey); Usta, Metin, E-mail: ustam@gtu.edu.tr [The Department of Materials Science and Engineering, Gebze Technical University, Gebze, Kocaeli 41400 (Turkey); Materials Institute, Marmara Research Center, TUBITAK, Gebze, Kocaeli 41470 (Turkey)

    2017-02-01

    In the present work, hydroxyapatite (HAP)-based plasma electrolytic oxide (PEO) coatings were produced on zirconium at different current densities in a solution containing calcium acetate and β-calcium glycerophosphate by a single step. The phase structure, surface morphology, functional groups, thickness and roughness of the coatings were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR), eddy current method and surface profilometer, respectively. The phases of cubic-zirconia, calcium zirconate and HAP were detected by XRD. The amount of HAP and calcium zirconate increased with increasing current density. The surface of the coatings was very porous and rough. Moreover, bioactivity and biocompatibility of the coatings were analyzed in vitro immersion simulated body fluid (SBF) and MTT (3-(4,5-dimethyl thiazol-2yl)-2,5-diphenyl tetrazolium bromide) assay, hemolysis assay and bacterial formation. The apatite-forming ability of the coatings was evaluated after immersion in SBF up to 28 days. After immersion, the bioactivity of HAP-based coatings on zirconium was greater than the ones of uncoated zirconium and zirconium oxide-based surface. The bioactivity of PEO surface on zirconium was significantly improved under SBF conditions. The bacterial adhesion of the coatings decreased with increasing current density. The bacterial adhesion of the coating produced at 0.370 A/cm{sup 2} was minimum compared to uncoated zirconium coated at 0.260 and 0.292 A/cm{sup 2}. The hemocompatibility of HAP-based surfaces was improved by PEO. The cell attachment and proliferation of the PEO coatings were better than the one of uncoated zirconium according to MTT assay results. - Highlights: • Hydroxyapatite was formed on zirconium at different current densities by single-step plasma electrolytic oxidation. • The amount of hydroxyapatite and calcium-based phases increased with

  4. Characterization and formation of hydroxyapatite on Ti6Al4V coated by plasma electrolytic oxidation

    International Nuclear Information System (INIS)

    Durdu, Salih; Deniz, Ömer Faruk; Kutbay, Işıl; Usta, Metin

    2013-01-01

    Highlights: ► Ti6Al4V alloys were coated by PEO in calcium acetate and β-calcium glycerophosphate. ► Hydroxyapatite and calcium apatite based phases were directly formed on Ti6Al4V. ► Hydroxyapatite coatings were characterized systematically for different times. ► After 5 min, hydroxyapatite and calcium based phases begin to form on the coating. ► HAp on the coating is amorphous due to the rapid solidification during PEO. - Abstract: In this study, Ti6Al4V alloy was coated in the solution consisting of calcium acetate (CA) and β-calcium glycerophosphate (β-Ca-GP) by plasma electrolytic oxidation (PEO) to produce hydroxyapatite and calcium apatite-based composite used as of bioactive and biocompatible materials in biomedical applications. The phase structures, surface morphologies, functional groups of molecules, chemical compositions of the surfaces and the binding energies of atoms in the coating were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR) and X-ray photoelectron spectroscopy (XPS), respectively. Anatase, rutile, calcium oxide, titanium phosphide, whitlockite, tri-calcium phosphate (TCP), perovskite calcium titanate and hydroxyapatite phases on the coating were detected by XRD analysis. The surface of coatings produced by PEO method has a porous structure. The amount of amorphous hydroxyapatite is the highest value for the coating produced at 5 min in XPS and ATR-FTIR results, whereas the amount of crystalline hydroxyapatite has the highest value for coating produced at 120 min in XRD results.

  5. Bioactivity and biocompatibility of hydroxyapatite-based bioceramic coatings on zirconium by plasma electrolytic oxidation.

    Science.gov (United States)

    Aktuğ, Salim Levent; Durdu, Salih; Yalçın, Emine; Çavuşoğlu, Kültigin; Usta, Metin

    2017-02-01

    In the present work, hydroxyapatite (HAP)-based plasma electrolytic oxide (PEO) coatings were produced on zirconium at different current densities in a solution containing calcium acetate and β-calcium glycerophosphate by a single step. The phase structure, surface morphology, functional groups, thickness and roughness of the coatings were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR), eddy current method and surface profilometer, respectively. The phases of cubic-zirconia, calcium zirconate and HAP were detected by XRD. The amount of HAP and calcium zirconate increased with increasing current density. The surface of the coatings was very porous and rough. Moreover, bioactivity and biocompatibility of the coatings were analyzed in vitro immersion simulated body fluid (SBF) and MTT (3-(4,5-dimethyl thiazol-2yl)-2,5-diphenyl tetrazolium bromide) assay, hemolysis assay and bacterial formation. The apatite-forming ability of the coatings was evaluated after immersion in SBF up to 28days. After immersion, the bioactivity of HAP-based coatings on zirconium was greater than the ones of uncoated zirconium and zirconium oxide-based surface. The bioactivity of PEO surface on zirconium was significantly improved under SBF conditions. The bacterial adhesion of the coatings decreased with increasing current density. The bacterial adhesion of the coating produced at 0.370A/cm 2 was minimum compared to uncoated zirconium coated at 0.260 and 0.292A/cm 2 . The hemocompatibility of HAP-based surfaces was improved by PEO. The cell attachment and proliferation of the PEO coatings were better than the one of uncoated zirconium according to MTT assay results. Copyright © 2016 Elsevier B.V. All rights reserved.

  6. Electrodeposition fabrication of Co-based superhydrophobic powder coatings in non-aqueous electrolyte

    Science.gov (United States)

    Chen, Zhi; Hao, Limei; Duan, Mengmeng; Chen, Changle

    2013-05-01

    A rapid, facile, one-step process was developed to fabricate Co-based superhydrophobic powder coatings on the stainless steel surfaces with a nonaqueous electrolyte by the electrodeposition method. The structure and composition of the superhydrophobic surfaces were characterized by means of scanning electron microscopy (SEM), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and contact angle measurement. The results show that the special hierarchical structures along with the low surface energy lead to the high superhydrophobicity of the substrate surface. The shortest process of constructing the superhydrophobic surface is only 30 seconds, the high contact angle is greater than 160°, and the rolling angle is less than 2°. The method can be used to fabricate the superhydrophobic powder coatings at any conductive cathodic surface, and the as-prepared superhydrophobic powder coatings have advantages of transferability, repairability, and durability. It is expected that this facile method will accelerate the large-scale production of superhydrophobic material.

  7. Properties of nano-structured Ni/YSZ anodes fabricated from plasma sprayable NiO/YSZ powder prepared by single step solution combustion method

    Energy Technology Data Exchange (ETDEWEB)

    Prakash, B. Shri; Balaji, N.; Kumar, S. Senthil; Aruna, S.T., E-mail: staruna194@gmail.com

    2016-12-15

    Highlights: • Preparation of plasma grade NiO/YSZ powder in single step. • Fabrication of nano-structured Ni/YSZ coating. • Conductivity of 600 S/cm at 800 °C. - Abstract: NiO/YSZ anode coatings are fabricated by atmospheric plasma spraying at different plasma powers from plasma grade NiO/YSZ powders that are prepared in a single step by solution combustion method. The process adopted is devoid of multi-steps that are generally involved in conventional spray drying or fusing and crushing methods. Density of the coating increased and porosity decreased with increase in the plasma power of deposition. An ideal nano-structured Ni/YSZ anode encompassing nano YSZ particles, nano Ni particles and nano pores is achieved on reducing the coating deposited at lower plasma powers. The coating exhibit porosities in the range of 27%, sufficient for anode functional layers. Electronic conductivity of the coatings is in the range of 600 S/cm at 800 °C.

  8. Effect of additive on electrochemical corrosion properties of plasma electrolytic oxidation coatings formed on CP Ti under different processing frequency

    Energy Technology Data Exchange (ETDEWEB)

    Babaei, Mahdi, E-mail: mahdi.babaei@ut.ac.ir; Dehghanian, Changiz; Vanaki, Mojtaba

    2015-12-01

    Highlights: • PEO coatings formed on Cp Ti from phosphate electrolyte with zirconate additive. • The SEM results provide information of microdischarge behavior. • The effect of additive on structure and long-term corrosion behavior was investigated. • The additive influence on coating performance varies with processing frequency. - Abstract: The plasma electrolytic oxidation (PEO) coating containing zirconium oxide was fabricated on CP Ti at different processing frequencies viz., 100 Hz and 1000 Hz in a (Na{sub 2}ZrO{sub 3}, Na{sub 2}SiO{sub 3})-additive containing NaH{sub 2}PO{sub 4}-based solution, and long-term electrochemical corrosion behavior of the coatings was studied using electrochemical impedance spectroscopy (EIS) in 3.5 wt.% NaCl solution. Electrochemical degradation behavior of two-layered coatings formed at different frequencies was turned out to be governed by concentration of electrolyte additive. With increasing additive concentration, the coating obtained at frequency of 1000 Hz exhibited enhanced corrosion resistance. However, corrosion resistance of the coating prepared at 100 Hz was found to decrease with increased additive, which was attributed to intensified microdischarges damaging the protective effect of inner layer. Nevertheless, the electrolyte additive was found to mitigate the long-term degradation of the coatings to a significant extent.

  9. High Current Plasma Electrolytic Oxidation Coating Processes for Wear and Corrosion Prevention of Al 2024

    Science.gov (United States)

    Wang, Rui

    Plasma electrolytic oxidation (PEO) treatments have been used in the aerospace and automotive industries because the coating formed on light metals or alloys has great hardness, high wear, corrosion, and oxidation resistance, and a low friction coefficient that improves lifetime length and provide a higher surface quality. However, the PEO treatments that are presently used for industrial applications require a long period of time to confirm the quality of the coating. For this reason, the present study seeks to increase the current density of PEO treatments to improve their efficiency and explore the performance of the obtained coatings. It was found that for high current density (0.18A/cm2) PEO treatments, smaller ratio, such as 50% and 70%, is beneficial to obtaining a better performance coating. When compared with the coating of a "normal" (current density: 0.09A/cm2) PEO treatment, it had better wear resistance; however, for corrosion resistance, it had a lower performance than the coatings obtained by the "normal" current density PEO treatment which was attributed to the negative influence of porosity increase.

  10. Influence of Electrolyte Composition on the Calcium-Phosphorus compound Coating on Titanium Substrate by Micro-arc Oxidation

    Institute of Scientific and Technical Information of China (English)

    ZHU Xiu-hong; WANG Cong-zeng; KOU Bin-da; SU Xue-kuan; ZHANG Wen-quan

    2004-01-01

    The compound bioceramic coating containing calcium (Ca) and phosphorus (P) on titanium alloy substrate was prepared by means of micro-arc oxidation (MAO) treatment. The results show that under the different electrolyte the coating with the color of gray or black and surface morphology of cauliflower or honeycomb, where Ca content and P contain can attain 30% and 20% respectively, can be obtained. Meanwhile, the influences of electrolyte temperature, current density and discharge time on morphology and thickness of coating are also discussed here.

  11. Characterization of coatings formed on AZX magnesium alloys by plasma electrolytic oxidation

    Science.gov (United States)

    Anawati, Anawati; Gumelar, Muhammad Dikdik

    2018-05-01

    Plasma Electrolytic Oxidation (PEO) is an electrochemical anodization process which involves the application of a high voltage to create intense plasma on a metal surface to form a ceramic type of oxide. The resulted coating exhibits high wear resistance and good corrosion barrier which are suitable to enhance the performance of biodegradable Mg alloys. In this work, the role of alloying element Ca in modifying the characteristics of PEO layer formed on AZ61 series magnesium alloys was investigated. PEO treatment was conducted on AZ61, AZX611, and AZX612 alloys in 0.5 M Na3PO4 solution at a constant current of 200 A/m2 at 25°C for 8 min. The resulted coatings were characterized by field emission-scanning electron microscope (FESEM), X-ray diffraction spectroscopy (XRD), and X-ray fluorescence spectroscopy (XRF), as well as hardness test. The presence of alloying element Ca in the AZ61 alloys accelerated the PEO coatings formation without altering the coating properties significantly. The coating formed on AZX specimen was slightly thicker ( 14-17 µm) than that of formed onthe AZ specimens ( 13 µm). Longer exposure time to plasma discharge was the reason for faster thickening of the coating layer on AZX specimen. XRD detected a similar crystalline oxide phase of Mg3(PO4)2 in the oxide formed on all of the specimens. Zn was highly incorporated in the coatings with a concentration in the range 24-30 wt%, as analyzed by XRF. Zn compound might exist in amorphous phases. The microhardness test on the coatings revealed similar average hardness 124 HVon all of the specimens.

  12. Effect of alumina sol addition to micro-arc oxidation electrolyte on the properties of MAO coatings formed on magnesium alloy AZ91D

    International Nuclear Information System (INIS)

    Laleh, M.; Rouhaghdam, A. Sabour; Shahrabi, T.; Shanghi, A.

    2010-01-01

    Oxide coatings were formed on AZ91D magnesium alloy using micro-arc oxidation process in alkaline electrolyte without and with addition of alumina sol. The microstructures and compositions of the MAO coatings were analyzed by scanning electron microscope (SEM) and X-ray diffraction (XRD). Corrosion behaviors of the coatings were evaluated with electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization tests in 3.5%NaCl solution. Porosities of the coatings were measured by potentiodynamic polarization tests. It was found that the coating produced in the electrolyte with alumina sol has more compact and uniform morphology than that produced in the electrolyte without alumina sol. The results of corrosion tests showed that the coating formed in electrolyte with alumina sol enhances the corrosion resistance of the substrate significantly. XRD patterns showed that the coating produced in the electrolyte with alumina sol has more MgAl 2 O 4 phase than MgO.

  13. THE INVESTIGATION OF INFLUENCE OF LASER RADIATION ON THE STRUCTURE AND MECHANICAL PROPERTIES OF COMPOSITE ELECTROLYTIC NICKEL COATING

    Directory of Open Access Journals (Sweden)

    V. A. Zabludovsky

    2013-09-01

    Full Text Available Purpose. Investigation of laser radiation effect on the structure and mechanical properties of electrodeposited nickel composite coatings containing ultrafine diamonds. Methodology. Electrodeposition of nickel films was carried out with the addition of a standard solution of ultrafine diamonds (UFD on laser-electrolytic installation, built on the basis of the gas-discharge CO2 laser. Mechanical testing the durability of coatings were performed on a machine with reciprocating samples in conditions of dry friction against steel. The spectral microanalysis of the elemental composition of the film - substrate was performed on REMMA-102-02. Findings. Research of nickel coatings and modified ultrafine diamond electrodeposited under external stimulation laser demonstrated the dependence of the structure and mechanical properties of composite electrolytic coating (CEC, and the qualitative and quantitative distribution of nanodiamond coprecipitated from an electrodeposition method. Originality. The effect of laser light on the process of co-precipitation of the UFD, which increases the micro-hardness and wear resistance of electrolytic nickel coatings was determined. Practical value. The test method of laser-stimulated composite electrolytic nickel electrodeposition coating is an effective method of local increase in wear resistance of metal coatings, which provides durability save performance (functional properties of the surface.

  14. Influence of the reuse of the electrolytic solution on the properties of hydroxyapatite coatings produced by plasma electrolytic oxidation of grade 4 titanium

    Energy Technology Data Exchange (ETDEWEB)

    Antonio, Cesar A.; Rangel, Elidiane Cipriano; Cruz, Nilson Cristino, E-mail: cesar.augustoa@hotmail.com [Universidade Estadual Paulista Julio de Mesquita Filho (UNESP), Sorocaba, SP (Brazil)

    2016-07-01

    Full text: Plasma electrolytic oxidation (PEO) is a process able to produce oxide coatings on light metals, such as Al, Ti, V, Mg, Ta and Nb. In this technique, the application of a voltage, in the range of hundreds of volts, between the sample and a cathode immersed in an electrolyte solution produces electrical fields intense enough to breakdown the insulating oxide layer on the sample surface giving rise to micro electric sparks[1]. These micro-arcs can locally melt the substrate alloying it with elements in the electrolyte solution [2]. In this work PEO has been used to produce coatings with high concentration of hydroxyapatite on Grade 4 titanium disks. The treatments were performed in a 1 liter stainless steel tank. The tank wall was used as the cathode and the coatings were produced during 120 s using calcium acetate and sodium glycerophosphate water solutions as electrolyte. The samples were biased with 480 V pulses with frequency and duty cycle of 100 Hz and 60%, respectively. Using profilometry, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction it has been evaluated the influence of the number of reuses of the solution on the coating properties. The coating produced contains around 85% of HA and it has not been observed any significant changes in their properties when the same solution was reused up to 5 times. [1] A.L. Yerokhin, X. Nie, A. Leyland, A. Matthews, Surf. Coat. Technol. 130 (2000) 195 206. [2] C. A. Antonio, N. C. Cruz, et al. Materials Research. 17(6) 2014; 1427-1433. (author)

  15. Conformation of LSM/YSZ and LSM ceramic films obtained by the citrate and solid mixture techniques; Conformacao de filmes ceramicos de LSM e LSM/YSZ obtidos pelas tecnicas citratos e mistura de solidos

    Energy Technology Data Exchange (ETDEWEB)

    Chiba, R.; Vargas, R.A.; Andreoli, M.; Seo, E.S.M., E-mail: rchiba@ipen.b [Instituto de Pesquisas Energeticas e Nucleares (CCTM/IPEN/CNEN-SP), Sao Paulo, SP (Brazil). Centro de Ciencia e Tecnologia de Materiais. Lab. de SOFC - Insumos e Componentes

    2009-07-01

    In this work, the ceramic films of LSM/YSZ (strontium-doped lanthanum manganite/Yttria-stabilized zirconia) and LSM used as cathodes of the solid oxide fuel cells (SOFC) are conformed by the wet powder spraying technique. The composite LSM/YSZ was obtained by the solid mixture technique and LSM by the citrate technique. For the formation of the LSM/YSZ and LSM ceramic films was necessary the preparation of dispersed ceramic suspensions for the deposition in YSZ substrate, used as electrolyte of the CaCOS. These powders were conformed using an aerograph for the deposition of the LSM/YSZ and LSM thin films of approximately 40 microns. The half-cells had been characterized by X-ray diffractometry (XRD), identifying the phases hexagonal (LSM) and cubica (YSZ). And electronic scanning electron microscopy (SEM) was used to evaluate the adherence and porosity of the ceramic films according to the characteristics of the cathode. (author)

  16. Optimization of spin-coated electrodes for electrolyte-supported solid oxide fuel cells

    International Nuclear Information System (INIS)

    Nobrega, Shayenne Diniz da; Monteiro, Natalia Kondo; Tabuti, Francisco; Fonseca, Fabio Coral; Florio, Daniel Zanetti de

    2017-01-01

    Electrodes for electrolyte-supported solid oxide fuel cells (SOFC’s) were fabricated by spin coating. Strontium-doped lanthanum manganite (LSM) cathode and nickel yttria-stabilized zirconia cermet anodes were synthesized and processed for enhanced deposition conditions. The influence of electrode microstructural parameters was investigated by a systematic experimental procedure aiming at optimized electrochemical performance of single cells. Polarization curves showed a strong dependence on both electrode thickness and sintering temperature. By a systematic control of such parameters, the performance of single cells was significantly enhanced due to decreasing of polarization resistance from 26 Ω cm² to 0.6 Ω cm² at 800°C. The results showed that spin-coated electrodes can be optimized for fast and cost effective fabrication of SOFCs. (author)

  17. Optimization of spin-coated electrodes for electrolyte-supported solid oxide fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Nobrega, Shayenne Diniz da; Monteiro, Natalia Kondo; Tabuti, Francisco; Fonseca, Fabio Coral, E-mail: shaynnedn@hotmail.com, E-mail: nataliakm@usp.br, E-mail: fntabuti@ipen.br, E-mail: fabiocf@usp.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN-CNEN/SP), Sao Paulo, SP (Brazil); Florio, Daniel Zanetti de, E-mail: daniel.florio@ufabc.edu.br [Universidade Federal do ABC (UFABC), Santo Andre, SP (Brazil)

    2017-01-15

    Electrodes for electrolyte-supported solid oxide fuel cells (SOFC’s) were fabricated by spin coating. Strontium-doped lanthanum manganite (LSM) cathode and nickel yttria-stabilized zirconia cermet anodes were synthesized and processed for enhanced deposition conditions. The influence of electrode microstructural parameters was investigated by a systematic experimental procedure aiming at optimized electrochemical performance of single cells. Polarization curves showed a strong dependence on both electrode thickness and sintering temperature. By a systematic control of such parameters, the performance of single cells was significantly enhanced due to decreasing of polarization resistance from 26 Ω cm² to 0.6 Ω cm² at 800°C. The results showed that spin-coated electrodes can be optimized for fast and cost effective fabrication of SOFCs. (author)

  18. Effects of trace elements at the Ni/ScYSZ interface in a model solid oxide fuel cell anode

    DEFF Research Database (Denmark)

    Schmidt, Michael Stenbæk; Hansen, Karin Vels; Norrman, Kion

    2008-01-01

    Two ScYSZ electrolytes with different impurity levels were evaluated by electrochemical impedance spectroscopy using a nickel point electrode setup. The nickel electrodes showed lower electrode polarization resistances on the pure electrolyte than on the impure electrolyte. Time-of-flight secondary...

  19. Suppression of interfacial reactions between Li4Ti5O12 electrode and electrolyte solution via zinc oxide coating

    International Nuclear Information System (INIS)

    Han, Cuiping; He, Yan-Bing; Li, Hongfei; Li, Baohua; Du, Hongda; Qin, Xianying; Kang, Feiyu

    2015-01-01

    Graphical abstract: The Li 4 Ti 5 O 12 (LTO) based batteries have severe gassing behavior due to the strong interfacial reactions between LTO and the electrolyte solution, which hampers the practical application of LTO in high power LIBs. The ZnO coating on LTO particles as a barrier layer can effectively suppress the interfacial reactions between LTO and the electrolyte solution. Simultaneously, the ZnO coating significantly reduces the charge-transfer resistance and increases the lithium ion diffusion coefficient, which leads to great improvement of rate and cyclic performance of LTO electrode. - Highlights: • A ZnO coating layer was constructed on the LTO particles by a chemical process as a barrier layer between LTO and surrounding electrolyte solution. • The ZnO coating can effectively stabilize the electrode/electrolyte interface and suppress interfacial reactions between LTO and electrolyte solution. • The ZnO coating can improve the electronic conductivity and lithium ion diffusion coefficient, which contributes to a great improvement in cyclic and high rate capabilities of LTO electrode. • The ZnO coating on LTO may be an effective method to solve the gassing behavior of LTO based battery and promote its wide application in lithium ion power battery. - Abstract: Li 4 Ti 5 O 12 (LTO) based batteries have severe gassing behavior during charge/discharge and storage process. The interfacial reactions between LTO and electrolyte solution may be the main reason. In this work, the LTO spinel particles are modified with ZnO coating using a chemical process to reduce the surface reactivity of LTO particles. Results show that the ZnO coating can effectively stabilize the electrode/electrolyte interface and suppress the formation of a solid electrolyte interface (SEI) film. Simultaneously, this ZnO modification can improve the electronic conductivity and lithium ion diffusion coefficient, which contributes to a great improvement in cyclic and high rate

  20. Effect of Nano-crystalline Ceramic Coats Produced by Plasma Electrolytic Oxidation on Corrosion Behavior of AA5083 Aluminum Alloy

    International Nuclear Information System (INIS)

    Thayananth, T.; Muthupandi, V.; Rao, S. R. Koteswara

    2010-01-01

    High specific strength offered by aluminum and magnesium alloys makes them desirable in modern transportation industries. Often the restrictions imposed on the usage of these alloys are due to their poor tribological and corrosion properties. However, their corrosion properties can be further enhanced by synthesizing ceramic coating on the substrate through Plasma Electrolytic Oxidation (PEO) process. In this study, nano-crystalline alumina coatings were formed on the surface of AA5083 aluminum alloy test coupons using PEO process in aqueous alkali-silicate electrolyte with and without addition of sodium aluminate. X-ray diffraction (XRD) studies showed that the crystallite size varied between 38 and 46 nm and α- and γ- alumina were the dominant phases present in the coatings. Corrosion studies by potentiodynamic polarization tests in 3.5% NaCl revealed that the electrolyte composition has an influence on the corrosion resistance of nano-crystalline oxide layer formed.

  1. Theoretical voltammetric response of electrodes coated by solid polymer electrolyte membranes.

    Science.gov (United States)

    Gómez-Marín, Ana M; Hernández-Ortíz, Juan P

    2014-09-24

    A model for the differential capacitance of metal electrodes coated by solid polymer electrolyte membranes, with acid/base groups attached to the membrane backbone, and in contact with an electrolyte solution is developed. With proper model parameters, the model is able to predict a limit response, given by Mott-Schottky or Gouy-Chapman-Stern theories depending on the dissociation degree and the density of ionizable acid/base groups. The model is also valid for other ionic membranes with proton donor/acceptor molecules as membrane counterions. Results are discussed in light of the electron transfer rate at membrane-coated electrodes for electrochemical reactions that strongly depend on the double layer structure. In this sense, the model provides a tool towards the understanding of the electro-catalytic activity on modified electrodes. It is shown that local maxima and minima in the differential capacitance as a function of the electrode potential may occur as consequence of the dissociation of acid/base molecular species, in absence of specific adsorption of immobile polymer anions on the electrode surface. Although the model extends the conceptual framework for the interpretation of cyclic voltammograms for these systems and the general theory about electrified interfaces, structural features of real systems are more complex and so, presented results only are qualitatively compared with experiments. Copyright © 2014 Elsevier B.V. All rights reserved.

  2. Ni-YSZ cermet substrate supported thin SDC and YSZ+SDC bi-layer SOFCs

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, X.; Robertson, M.; Deces-Petit, C.; Xie, Y.; Hui, R.; Yick, S.; Styles, E.; Roller, J.; Kesler, O.; Qu, W.; Jankovic, J.; Tang, Z.; Perednis, D.; Maric, R.; Ghosh, D. [National Research Council of Canada, Vancouver, BC (Canada). Inst. for Fuel Cell Innovation

    2005-07-01

    One of the disadvantages of a ceria-based electrolyte is that it becomes a mixed conductor at anode conditions, which causes cell voltage loss and fuel efficiency loss due to internal shorting. Chemical and mechanical stability is another concern for long-term service. To lower manufacturing costs, efforts have been made to bring proven semiconductor manufacturing technology to Solid Oxide Fuel Cells (SOFCs). This study employed Tape casting of cermet substrates, Screen-printing of functional layers and Co-firing of cell components (TSC) to fabricate nickel (Ni)-cermet supported cells with mainly ceria-based thin electrolytes. Ni-Yttria-Stabilized Zirconia (YSZ) cermet supported cell with Samaria Doped Ceria (SDC) single layer electrolytes and YSZ+SDC bi-layer electrolytes were successfully developed for low-temperature performance characterization. The elemental distribution at the cell interface was mapped and the electrochemical performance of the cells was recorded. Many high-Zr-content micro-islands were found on the thin SDC surface. The influence of co-firing temperature and thin-film preparation methods on the Zr-islands' appearance was also investigated. Using in-situ sintered cathodes, high performance of the SDC cells was obtained. It was concluded that the bi-layer cells did show higher Open Circuit Voltage (OCV) values, with 1180 mW/cm{sup 2} at 650 degrees C, as well as good performance at 700-800 degrees C, with near OCV value. However, their performance was much lower than those of the SDC cells at low operating temperature. Zr-micro-islands formation on the SDC electrolyte was observed and investigated. 6 refs., 5 tabs., 7 figs.

  3. XPS and GDOES Characterization of Porous Coating Enriched with Copper and Calcium Obtained on Tantalum via Plasma Electrolytic Oxidation

    Directory of Open Access Journals (Sweden)

    Krzysztof Rokosz

    2016-01-01

    Full Text Available XPS and GDOES characterizations of porous coatings on tantalum after Plasma Electrolytic Oxidation (PEO at 450 V for 3 minutes in electrolyte containing concentrated (85% phosphoric acid with calcium nitrate and copper (II nitrate are described. Based on the obtained data, it may be concluded that the PEO coating consists of tantalum (Ta5+, calcium (Ca2+, copper (Cu2+  and Cu+, and phosphates (PO43-. It has to be pointed out that copper and calcium are distributed throughout the volume. The authors also propose a new model of PEO, based on the derivative of GDOES signals with sputtering time.

  4. The Influence of Electrolytic Concentration on the Electrochemical Deposition of Calcium Phosphate Coating on a Direct Laser Metal Forming Surface

    Directory of Open Access Journals (Sweden)

    Qianyue Sun

    2017-01-01

    Full Text Available A calcium phosphate (CaP coating on titanium surface enhances its biocompatibility, thus facilitating osteoconduction and osteoinduction with the inorganic phase of the human bone. Electrochemical deposition has been suggested as an effective means of fabricating CaP coatings on porous surface. The purpose of this study was to develop CaP coatings on a direct laser metal forming implant using electrochemical deposition and to investigate the effect of electrolytic concentration on the coating’s morphology and structure by X-ray diffraction, scanning electron microscopy, water contact angle analysis, and Fourier transform infrared spectroscopy. In group 10−2, coatings were rich in dicalcium phosphate, characterized to be thick, layered, and disordered plates. In contrast, in groups 10−3 and 10−4, the relatively thin and well-ordered coatings predominantly consisted of granular hydroxyapatite. Further, the hydrophilicity and cell affinity were improved as electrolytic concentration increased. In particular, the cells cultured in group 10−3 appeared to have spindle morphology with thick pseudopodia on CaP coatings; these spindles and pseudopodia strongly adhered to the rough and porous surface. By analyzing and evaluating the surface properties, we provided further knowledge on the electrolytic concentration effect, which will be critical for improving CaP coated Ti implants in the future.

  5. Data on the optimized sulphate electrolyte zinc rich coating produced through in-situ variation of process parameters.

    Science.gov (United States)

    Fayomi, Ojo Sunday Isaac

    2018-02-01

    In this study, a comprehensive effect of particle loading and optimised process parameter on the developed zinc electrolyte was presented. The depositions were performed between 10-30 min at a stirring rate of 200 rpm at room temperature of 30 °C. The effect of coating difference on the properties and interfacial surface was acquired, at a voltage interval between 0.6 and 1.0 V for the coating duration. The framework of bath condition as it influences the coating thickness was put into consideration. Hence, the electrodeposition data for coating thickness, and coating per unit area at constant distance between the anode and cathode with depth of immersion were acquired. The weight gained under varying coating parameter were acquired and could be used for designing and given typical direction to multifunctional performance of developed multifacetal coatings in surface engineering application.

  6. Metallic amorphous electrodeposited molybdenum coating from aqueous electrolyte: Structural, electrical and morphological properties under current density

    Energy Technology Data Exchange (ETDEWEB)

    Nemla, Fatima [LEPCM, Department of Physics, University of Batna (Algeria); Cherrad, Djellal, E-mail: cherradphisic@yahoo.fr [Laboratory for Developing New Materials and Their Characterizations, University of Setif (Algeria)

    2016-07-01

    Graphical abstract: - Highlights: • Although difficulties related to electrodeposition of Mo films, we have successfully coated onto a cooper substrate. • A good formation of bcc Mo phase and lattice parameter was very accurate. • It seems that electrical properties of our samples are good and suitable as back contact for thin film solar cells. • It seems that grain size, microstrain and dislocation density are all managed and correlated to retain the resistivity to a considerable minimum value. - Abstract: Molybdenum coatings are extensively utilized as back contact for CIGS-based solar cells. However, their electrodeposition from aqueous electrolyte still sophisticates, since long time, owing to the high reactivity with oxygen. In this study, we present a successful 30 min electrodeposition experiment of somewhat thick (∼0.98–2.9 μm) and of moderate surface roughness RMS (∼47–58 nm), metallic bright Mo coating from aqueous electrolyte containing molybdate ions. XRD analysis and Hall Effect measurements have been used to confirm the presence of Mo. The crystal structure of deposits was slightly amorphous in nature to body centred cubic structure (bcc) Mo (110), (211) and (220) face. Lattice parameters exhibit some weak fluctuated tensile stress when compared to the reference lattice parameter. Additionally, our calculated lattice parameters are in good agreement with some previous works from literature. Discussions on the grain growth prove that they are constrained by grain boundary energy not the thickness effect. Further discussions were made on the electrical resistivity and surface morphology. Resonance scattering of Fermi electrons are expected to contribute towards the variation in the film resistivity through the carrier mobility limitation. However, studied samples might be qualified as candidates for solar cell application.

  7. Bridging Redox Species-Coated Graphene Oxide Sheets to Electrode for Extending Battery Life Using Nanocomposite Electrolyte.

    Science.gov (United States)

    Huang, Yi Fu; Ruan, Wen Hong; Lin, Dong Ling; Zhang, Ming Qiu

    2017-01-11

    Substituting conventional electrolyte for redox electrolyte has provided a new intriguing method for extending battery life. The efficiency of utilizing the contained redox species (RS) in the redox electrolyte can benefit from increasing the specific surface area of battery electrodes from the electrode side of the electrode-electrolyte interface, but is not limited to that. Herein, a new strategy using nanocomposite electrolyte is proposed to enlarge the interface with the aid of nanoinclusions from the electrolyte side. To do this, graphene oxide (GO) sheets are first dispersed in the electrolyte solution of tungstosilicic salt/lithium sulfate/poly(vinyl alcohol) (SiWLi/Li 2 SO 4 /PVA), and then the sheets are bridged to electrode, after casting and evaporating the solution on the electrode surface. By applying in situ conductive atomic force microscopy and Raman spectra, it is confirmed that the GO sheets doped with RS of SiWLi/Li 2 SO 4 can be bridged and electrically reduced as an extended electrode-electrolyte interface. As a result, the RS-coated GO sheets bridged to LiTi 2 (PO 4 ) 3 //LiMn 2 O 4 battery electrodes are found to deliver extra energy capacity (∼30 mAh/g) with excellent electrochemical cycling stability, which successfully extends the battery life by over 50%.

  8. Smart coating process of proton-exchange membrane for polymer electrolyte fuel cell

    International Nuclear Information System (INIS)

    Leu, Hoang-Jyh; Chiu, Kuo-Feng; Lin, Chiu-Yue

    2013-01-01

    Highlights: ► Using oxygen plasma and smart coating technique for membrane modification. ► Oxygen plasma treatment can increase the reaction area of the membrane. ► AFM, SEM, FT-IR, XPS, EIS spectra can prove the surface treatment process. ► Nafion membrane modification can reduce Rct and enhance current density. - Abstract: The interfaces of electrolyte|catalyst|electrode play an important role in the performance of proton-exchange membrane fuel cells (PEMFCs). Increasing the interface effective area and lowering the charge transfer resistance of the interface are significant issues to promote the cell performance. In this study, oxygen plasma treatment was used to increase the surface roughness of Nafion®117 membrane, and then a smart coating process was applied to fabricate the initial Pt/C catalyst layer, which served to reduce the charge transfer resistance of the interface. The morphology and surface characteristics of membranes have been qualified by scanning electron microscopy, atomic force microscopy and X-ray photoelectron spectroscopy. These results show that the plasma treatments and smart coating processes were effective in reducing the interface charge transfer resistance. At optimal condition, the interface charge transfer resistance was 0.45 Ω/cm 2 which was 1–2 order less than the untreated ones

  9. Comparison of the Degradation of the Polarization Resistance of Symmetrical LSM-YSZ Cells, with Anode Supported Ni-YSZ/YSZ/LSM-YSZ SOFCs

    DEFF Research Database (Denmark)

    Torres da Silva, Iris Maura; Nielsen, Jimmi; Hjelm, Johan

    2009-01-01

    Impedance spectra of a symmetrical cell with SOFC cathodes (LSM-YSZ/YSZ/LSM-YSZ) and an anode supported planar SOFC (Ni-YSZ/YSZ/LSM-YSZ) were collected at OCV at 650{degree sign}C in air (cathode) and humidified (4%) hydrogen (anode), over 155 hours. The impedance was affected by degradation over...... time in the same frequency range for both cells (~10 Hz), possibly indicating that the same physical process was affected in both types of cell. However, deconvolution of the impedance data was not straightforward. When n-values of the constant phase elements in the otherwise identical equivalent...

  10. Synthesis and characterization of nanocomposite polymer blend electrolyte thin films by spin-coating method

    Energy Technology Data Exchange (ETDEWEB)

    Chapi, Sharanappa; Niranjana, M.; Devendrappa, H., E-mail: dehu2010@gmail.com [Department of Physics, Mangalore University, Mangalagangothri - 574 199 (India)

    2016-05-23

    Solid Polymer blend electrolytes based on Polyethylene oxide (PEO) and poly vinyl pyrrolidone (PVP) complexed with zinc oxide nanoparticles (ZnO NPs; Synthesized by Co-precipitation method) thin films have prepared at a different weight percent using the spin-coating method. The complexation of the NPs with the polymer blend was confirmed by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR). The variation in film morphology was examined by polarized optical micrographs (POMs). The thermal behavior of blends was investigated under non-isothermal conditions by differential thermal analyses (DTA). A single glass transition temperature for each blend was observed, which supports the existence of compatibility of such system. The obtained results represent that the ternary based thin films are prominent materials for battery and optoelectronic device applications.

  11. Hydroxyapatite coatings containing Zn and Si on Ti-6Al-4Valloy by plasma electrolytic oxidation

    Science.gov (United States)

    Hwang, In-Jo; Choe, Han-Cheol

    2018-02-01

    In this study, hydroxyapatite coatings containing Zn and Si on Ti-6Al-4Valloy by plasma electrolytic oxidation were researched using various experimental instruments. The pore size is depended on the electrolyte concentration and the particle size and number of pore increase on surface part and pore part. In the case of Zn/Si sample, pore size was larger than that of Zn samples. The maximum size of pores decreased and minimum size of pores increased up to 10Zn/Si and Zn and Si affect the formation of pore shapes. As Zn ion concentration increases, the size of the particle tends to increase, the number of particles on the surface part is reduced, whereas the size of the particles and the number of particles on pore part increased. Zn is mainly detected at pore part, and Si is mainly detected at surface part. The crystallite size of anatase increased as the Zn ion concentration, whereas, in the case of Si ion added, crystallite size of anatase decreased.

  12. Theoretical voltammetric response of electrodes coated by solid polymer electrolyte membranes

    International Nuclear Information System (INIS)

    Gómez-Marín, Ana M.; Hernández-Ortíz, Juan P.

    2014-01-01

    Highlights: • Discretized model for an interface of covered electrodes. • Two limiting behaviors are capture: double-layer and conductive interfaces. • Additional phenomena are included easily: acid/base equilibrium, ion mobility. • The model provides explanations to observed phenomena that is vaguely explained in the literature. • Implications on electrodes in fuel cells are given and it opens avenues to understand and design such systems. - Abstract: A model for the differential capacitance of metal electrodes coated by solid polymer electrolyte membranes, with acid/base groups attached to the membrane backbone, and in contact with an electrolyte solution is developed. With proper model parameters, the model is able to predict a limit response, given by Mott–Schottky or Gouy–Chapman–Stern theories depending on the dissociation degree and the density of ionizable acid/base groups. The model is also valid for other ionic membranes with proton donor/acceptor molecules as membrane counterions. Results are discussed in light of the electron transfer rate at membrane-coated electrodes for electrochemical reactions that strongly depend on the double layer structure. In this sense, the model provides a tool towards the understanding of the electro-catalytic activity on modified electrodes. It is shown that local maxima and minima in the differential capacitance as a function of the electrode potential may occur as consequence of the dissociation of acid/base molecular species, in absence of specific adsorption of immobile polymer anions on the electrode surface. Although the model extends the conceptual framework for the interpretation of cyclic voltammograms for these systems and the general theory about electrified interfaces, structural features of real systems are more complex and so, presented results only are qualitatively compared with experiments

  13. Corrosion-electrochemical characteristics of oxide-carbide and oxide-nitride coatings formed by electrolytic plasma

    International Nuclear Information System (INIS)

    Tomashov, N.D.; Chukalovskaya, T.V.; Medova, I.L.; Duradzhi, V.N.; Plavnik, G.M.

    1990-01-01

    The composition, structure, microhardness and corrosion-electrochemical properties of oxide-carbide and oxide-nitride coatings on titanium in 5n H 2 SO 4 , 50 deg, produced by the method of chemical-heat treatment in electrolytic plasma, containing saturation components of nitrogen and carbon, were investigated. It is shown that the coatings produced have increased hardness, possess high corrosion resistance in sulfuric acid solution at increased temperature, as to their electrochemcial behaviour they are similar to titanium carbide and nitride respectively. It is shown that high corrosion resistance is ensured by electrochemical mechanism of the oxide-carbide and oxide-nitride coating protection

  14. Composite Cu/Fe/MgB{sub 2} superconducting wires and MgB{sub 2}/YSZ/Hastelloy coated conductors for ac and dc applications

    Energy Technology Data Exchange (ETDEWEB)

    Glowacki, B A [Department of Materials Science and Metallurgy, University of Cambridge, Pembroke Street, Cambridge (United Kingdom); Majoros, M [Interdisciplinary Research Centre in Superconductivity, University of Cambridge, Madingley Road, Cambridge (United Kingdom); Vickers, M [Department of Materials Science and Metallurgy, University of Cambridge, Pembroke Street, Cambridge (United Kingdom); Eisterer, M [Atomic Institute of the Austrian Universities, A-1020 Vienna (Austria); Toenies, S [Atomic Institute of the Austrian Universities, A-1020 Vienna (Austria); Weber, H W [Atomic Institute of the Austrian Universities, A-1020 Vienna (Austria); Fukutomi, M [National Institute for Materials Science, Superconducting Materials Center, 1-2-1, Sengen, Ibaraki (Japan); Komori, K [National Institute for Materials Science, Superconducting Materials Center, 1-2-1, Sengen, Ibaraki (Japan); Togano, K [National Institute for Materials Science, Superconducting Materials Center, 1-2-1, Sengen, Ibaraki (Japan)

    2003-02-01

    We discuss the results of a study of MgB{sub 2} multifilamentary conductors and coated conductors from the point of view of their future dc and ac applications. The correlation between the slope of the irreversibility line induced by neutron irradiation defects and in situ structural imperfections and the critical temperature and critical current density is discussed with respect to the conductor performance and applicability. We debate the possible origin of the observed anomalous decrease of ac susceptibility at 50 K in copper clad in situ powder-in-tube MgB{sub 2} wires. Different conductor preparation methods and conductor architectures, and attainable critical current densities are presented. Some numerical results on critical currents, thermal stability and ac losses of future MgB{sub 2} multifilamentary and coated conductors with magnetic cladding of their filaments are also discussed.

  15. Characterization of electrolytic HA/ZrO{sub 2} double layers coatings on Ti-6Al-4V implant alloy

    Energy Technology Data Exchange (ETDEWEB)

    Yen, S.K. [Department of Materials Engineering, National Chung Hsing University, Taichung 40227, Taiwan (China)]. E-mail: skyen@dragon.nchu.edu.tw; Chiou, S.H. [Graduate Institute of Veterinary Microbiology, National Chung Hsing University, Taichung 40227, Taiwan (China); Wu, S.J. [Department of Materials Engineering, National Chung Hsing University, Taichung 40227, Taiwan (China); Chang, C.C. [Department of Materials Engineering, National Chung Hsing University, Taichung 40227, Taiwan (China); Lin, S.P. [Department of Materials Engineering, National Chung Hsing University, Taichung 40227, Taiwan (China); Lin, C.M. [Department of Materials Engineering, National Chung Hsing University, Taichung 40227, Taiwan (China)

    2006-01-15

    Hydroxyapatite (HA) coating was proved having bioactive property and hence improving the bonding strength on bone tissue without inducing the growth of fiber tissue. However, the weak adhesion between HA and metal implants is still the major problem. In this study, a novel method of electrolytic HA/ZrO{sub 2} double layers coating was successfully conducted on F-136 Ti-6Al-4V implant alloy in ZrO{sub 2}(NO{sub 3}){sub 2} aqueous solution and subsequently in the mixed solution of Ca(NO{sub 3}){sub 2} and NH{sub 4}H{sub 2}PO{sub 4}. After annealing at 400 deg. C, 500 deg. C and 600 deg. C for 4 h in air, the coated specimens were evaluated by X-ray diffraction analyses, surface morphology observations, scratch tests, dynamic polarization tests, immersion tests and cell culture assays. In addition to corrosion resistance, the adhesion strength of electrolytic deposited HA on Ti alloy was dramatically improved from the critical scratch load 2 N to 32 N by adding the intermediate electrolytic deposition of ZrO{sub 2}, which showed the strong bonding effects between Ti alloy substrate and HA coating. Based on the cell morphology and cell proliferation data, HA/ZrO{sub 2} double layers coating revealed the better substrate for the adhesion and proliferation of osteoblasts than the others. It was also found that the crystallization of HA had positive effect on the proliferation of osteoblasts.

  16. Preparation of functional layers for anode-supported solid oxide fuel cells by the reverse roll coating process

    Science.gov (United States)

    Mücke, R.; Büchler, O.; Bram, M.; Leonide, A.; Ivers-Tiffée, E.; Buchkremer, H. P.

    The roll coating technique represents a novel method for applying functional layers to solid oxide fuel cells (SOFCs). This fast process is already used for mass production in other branches of industry and offers a high degree of automation. It was utilized for coating specially developed anode (NiO + 8YSZ, 8YSZ: 8 mol% yttria-stabilized zirconia) and electrolyte (8YSZ) suspensions on green and pre-sintered tape-cast anode supports (NiO + 8YSZ). The layers formed were co-fired in a single step at 1400 °C for 5 h. As a result, the electrolyte exhibited a thickness of 14-18 μm and sufficient gas tightness. Complete cells with a screen-printed and sintered La 0.65Sr 0.3MnO 3- δ (LSM)/8YSZ cathode yielded a current density of 0.9-1.1 A cm -2 at 800 °C and 0.7 V, which is lower than the performance of non-co-fired slip-cast or screen-printed Jülich standard cells with thinner anode and electrolyte layers. The contribution of the cell components to the total area-specific resistance (ASR) was calculated by analyzing the distribution function of the relaxation times (DRTs) of measured electrochemical impedance spectra (EIS) and indicates the potential improvement in the cell performance achievable by reducing the thickness of the roll-coated layers. The results show that the anode-supported planar half-cells can be fabricated cost-effectively by combining roll coating with subsequent co-firing.

  17. Adjustment of the ratio of Ca/P in the ceramic coating on Mg alloy by plasma electrolytic oxidation

    International Nuclear Information System (INIS)

    Yao Zhongping; Li Liangliang; Jiang Zhaohua

    2009-01-01

    The ceramic coatings containing Ca and P were prepared on AZ91D Mg alloy by plasma electrolytic oxidation technique in NaOH system and Na 2 SiO 3 system, respectively. The phase composition, morphology and the element distribution of the coatings was studied by X-ray diffraction, scanning electron microscopy and energy dispersive spectroscopy. The corrosion resistance of the coatings was examined by polarizing curve methods in a 0.9% NaCl solution. In NaOH system, there were a large number of micro-holes distributing evenly on the surface of the coating, and the coating was mainly composed of Mg, Al, P and Ca. In Na 2 SiO 3 system, the micro-holes in the coatings were reduced greatly in number and the distribution of the micro-holes was uneven, and the coating was mainly composed of Mg, Al, Si, P and Ca. The ratio of Ca/P in the coating can be controlled by the adjustment of the technique parameters to a certain extent. The adjustment of the concentration of Ca 2+ in the electrolyte was an effective method to change the ratio of Ca/P in the coating in both systems; the reaction time and the working voltage for the adjustment of the ratio of Ca/P in the coating was more suitable for the NaSi 2 O 3 system than the NaOH system. The polarizing curve tests showed the coatings improved the corrosion resistance of the AZ91D Mg alloy in 0.9% NaCl solution by nearly two orders of magnitude.

  18. Formation of Ca/P ceramic coatings by Plasma Electrolytic Oxidation (PEO) on Ti6Al4V ELI alloy

    Science.gov (United States)

    Rodriguez-Jaimes, Y.; Naranjo, D. I.; Blanco, S.; García-Vergara, S. J.

    2017-12-01

    The formation of PEO ceramic coatings on Ti6Al4V ELI alloy was investigated using a phosphate/calcium containing electrolyte at 300 and 400V at 310K for different times. The Plasma Electrolytic Oxidation (PEO) coated specimens were then heat treated at 873 and 1073K for 2 hours. Scanning electron microscopy, Energy Dispersive X-Ray Spectroscopy (EDS) and X-ray diffraction analysis were used to study the composition and the morphology of the ceramic coatings. The corrosion behaviour of the coatings was studied by Electrochemical Impedance Spectroscopy (EIS) in Simulated Body Fluid (SBF). The PEO-treated specimens primarily revealed a porous structure with thickness between 4 and 12μm, according to the voltage and process time used. The coatings are mainly composed of hydroxyapatite; however, as the voltage and anodizing time increase, the Ca/P ratio decreases. Generally, the corrosion resistance of the alloy was improved by the PEO-treated coatings, although the specimens treated at 1073K showed the presence of cracks that reduced the protective effect of the coatings.

  19. Electrochemical and biological characterization of coatings formed on Ti-15Mo alloy by plasma electrolytic oxidation.

    Science.gov (United States)

    Kazek-Kęsik, Alicja; Krok-Borkowicz, Małgorzata; Pamuła, Elżbieta; Simka, Wojciech

    2014-10-01

    β-Type titanium alloys are considered the future materials for bone implants. To improve the bioactivity of Ti-15Mo, the surface was modified using the plasma electrolytic oxidation (PEO) process. Tricalcium phosphate (TCP, Ca3PO4), wollastonite (CaSiO3) and silica (SiO2) were selected as additives in the anodizing bath to enhance the bioactivity of the coatings formed during the PEO process. Electrochemical analysis of the samples was performed in Ringer's solution at 37°C. The open-circuit potential (EOCP) as a function of time, corrosion potential (ECORR), corrosion current density (jCORR) and polarization resistance (Rp) of the samples were determined. Surface modification improved the corrosion resistance of Ti-15Mo in Ringer's solution. In vitro studies with MG-63 osteoblast-like cells were performed for 1, 3 and 7 days. After 24h, the cells were well adhered on the entire surfaces, and their number increased with increasing culture time. The coatings formed in basic solution with wollastonite exhibited better biological performance compared with the as-ground sample. Copyright © 2014 Elsevier B.V. All rights reserved.

  20. Fabrication of Coatings on the Surface of Magnesium Alloy by Plasma Electrolytic Oxidation Using ZrO2 and SiO2 Nanoparticles

    Directory of Open Access Journals (Sweden)

    S. V. Gnedenkov

    2015-01-01

    Full Text Available Results of investigation of the incorporation of zirconia and silica nanoparticles into the coatings formed on magnesium alloy by plasma electrolytic oxidation are presented. Comprehensive research of electrochemical and mechanical properties of obtained coatings was carried out. It was established that the polarization resistance of the samples with a coating containing zirconia nanoparticles is two times higher than that for the sample with base PEO layer. One of the important reasons for improving the protective properties of coatings formed in electrolytes containing nanoparticles consists in enhanced morphological characteristics, in particular, the porosity decrease and increase of thickness and resistivity (up to two orders of magnitude for ZrO2-containing coating of porousless sublayer in comparison with base PEO layer. Incorporation of silica and zirconia particles into the coating increases the mechanical performances. The layers containing nanoparticles have greater hardness and are more wear resistant in comparison with the coatings formed in the base electrolyte.

  1. Solid oxide fuel cell electrolytes produced via very low pressure suspension plasma spray and electrophoretic deposition

    Science.gov (United States)

    Fleetwood, James D.

    Solid oxide fuel cells (SOFCs) are a promising element of comprehensive energy policies due to their direct mechanism for converting the oxidization of fuel, such as hydrogen, into electrical energy. Both very low pressure plasma spray and electrophoretic deposition allow working with high melting temperature SOFC suspension based feedstock on complex surfaces, such as in non-planar SOFC designs. Dense, thin electrolytes of ideal composition for SOFCs can be fabricated with each of these processes, while compositional control is achieved with dissolved dopant compounds that are incorporated into the coating during deposition. In the work reported, sub-micron 8 mole % Y2O3-ZrO2 (YSZ) and gadolinia-doped ceria (GDC), powders, including those in suspension with scandium-nitrate dopants, were deposited on NiO-YSZ anodes, via very low pressure suspension plasma spray (VLPSPS) at Sandia National Laboratories' Thermal Spray Research Laboratory and electrophoretic deposition (EPD) at Purdue University. Plasma spray was carried out in a chamber held at 320 - 1300 Pa, with the plasma composed of argon, hydrogen, and helium. EPD was characterized utilizing constant current deposition at 10 mm electrode separation, with deposits sintered from 1300 -- 1500 °C for 2 hours. The role of suspension constituents in EPD was analyzed based on a parametric study of powder loading, powder specific surface area, polyvinyl butyral (PVB) content, polyethyleneimine (PEI) content, and acetic acid content. Increasing PVB content and reduction of particle specific surface area were found to eliminate the formation of cracks when drying. PEI and acetic acid content were used to control suspension stability and the adhesion of deposits. Additionally, EPD was used to fabricate YSZ/GDC bilayer electrolyte systems. The resultant YSZ electrolytes were 2-27 microns thick and up to 97% dense. Electrolyte performance as part of a SOFC system with screen printed LSCF cathodes was evaluated with peak

  2. Study of the formation of secondary phases in the composite LSM/YSZ; Estudo da formacao de fases secundarias no composito LSM/YSZ

    Energy Technology Data Exchange (ETDEWEB)

    Rodrigues, Ranieri Andrade

    2007-07-01

    The composite of strontium-doped lanthanum manganite (La{sub 1-x}SrxMnO{sub 3} - LSM) and Yttria-stabilized zirconia (ZrO{sub 2}/Y{sub 2}O{sub 3} - YSZ), is indicated as cathode of the Solid Oxide Fuel Cells (SOFC). It presents better acting as cathode due to the Triple Phase Boundary (TPB) formed in the interface area between the cathode and the electrolyte. For the temperatures up to 1100 deg C, LSM and YSZ can react producing lanthanum zirconate (La{sub 2}Zr{sub 2}O{sub 7} - LZO) and strontium zirconate (SrZrO{sub 3} - SZO). In this sense, the present work intends to contribute in the study of the formation of phases LZO and SZO, studying different massic proportions between LSM and YSZ with sintering temperatures varying between 1000 deg C and 1400 deg C. For the obtention of the precursory powders the co-precipitation routes were adopted to obtain YSZ and conventional powder mixture for the preparation of LSM. The composite LSM/YSZ, studied in this work, is prepared with two concentrations of Sr for LSM (30 mol por cent - LSM7 and 40 mol por cent - LSM6) and one concentration of Yttria for YSZ (10 mol por cent). The results obtained by X-ray fluorescence showed that the routes adopted for synthesis of powders were effective in the obtention of the compositions LSM6, LSM7 and YSZ, with close values to the stoichiometric. The studied massic proportions were: 50 por cent of LSM and 50 por cent of YSZ (1:1), 25 por cent of LSM and 75 por cent of YSZ (1:3), and 75 por cent of LSM and 25 por cent of YSZ (3:1). Such proportions of mixtures were conformed and submitted at different conditions of temperatures and times of sintering: 1000 deg C, 1200 deg C, 1300 deg C, 1350 deg C and 1400 deg C for 4 and 8 hours. The values of medium size of the particles and the specific surface area values for the mixture of LSM6/YSZ and LSM7/YSZ, are of the same order of largeness after the mixture in a attrition mill and in different massic proportions. Secondary phases like LZO and

  3. Characterization of Porous Phosphate Coatings Enriched with Magnesium or Zinc on CP Titanium Grade 2 under DC Plasma Electrolytic Oxidation

    Directory of Open Access Journals (Sweden)

    Krzysztof Rokosz

    2018-02-01

    Full Text Available The aim of the paper is to study and determine the effect of voltage increasing from 500 up to 650 VDC on chemical and electrochemical properties of the obtained porous coatings with plasma electrolytic oxidation (PEO processes, known also as micro arc oxidation (MAO. In the present paper, the chemical and electrochemical characterization of porous phosphate coatings enriched with magnesium or zinc on commercially pure (CP Titanium Grade 2 under DC-PEO obtained in electrolytes based on concentrated 85% analytically pure H3PO4 (98 g/mole acid with additions of 500 g·L−1 of zinc nitrate Zn(NO32∙6H2O or magnesium nitrate Mg(NO32∙6H2O, are described. These materials were characterized using scanning electron microscope (SEM with energy-dispersive X-ray spectroscopy (EDS, X-ray photoelectron spectroscopy (XPS and glow discharge optical emission spectroscopy (GDOES. It was found that the voltage of PEO process has influence on the chemical composition and thickness of the obtained porous coatings as well as on their electrochemical behavior. The higher the potential of PEO treatment, the higher the amount of zinc-to-phosphorus ratio for zinc enriched coatings was obtained, whereas in magnesium enriched coatings, the average amount of magnesium detected in PEO coating is approximately independent of the PEO voltages. Based on XPS studies, it was found out that most likely the top 10 nm of porous coatings is constructed of titanium (Ti4+, magnesium (Mg2+, zinc (Zn2+, and phosphates PO43− and/or HPO42− and/or H2PO4− and/or P2O74−. On the basis of GDOES studies, a four-sub-layer model of PEO coatings is proposed. Analysis of the potentiodynamic corrosion curves allowed to conclude that the best electrochemical repeatability was noted for magnesium and zinc enriched coatings obtained at 575 VDC.

  4. Hydrogen Solubility in Pr-doped and Un-doped YSZ for One Chamber Fuel Cell

    DEFF Research Database (Denmark)

    Bay, Lasse; Horita, T.; Sakai, N.

    1998-01-01

    SIMS analysis. Doping of Pr in the YSZ resulted in a higher intensity of the D ion, which indicated that hydrogen solubility was raised by the doping. The solubility of hydrogen in the electrolyte may affect the performance of one chamber fuel cells. (C) 1998 Elsevier Science B.V. All rights reserved.......Yttria-stabilised zirconia electrolytes (YSZ and Pr-doped YSZ) and yttria-doped strontium cerate (SYC) were tested in a one chamber fuel cell fed with a mixture of methane and air at 1223 K. The obtained performances were 4 mW cm(-2), 3 mW cm(-2), 2.5 mW cm(-2), and 0.15 mW cm(-2) for SYC, 1.8 mol...

  5. Evolution processes of the corrosion behavior and structural characteristics of plasma electrolytic oxidation coatings on AZ31 magnesium alloy

    Science.gov (United States)

    Chen, Dong; Wang, Ruiqiang; Huang, Zhiquan; Wu, Yekang; Zhang, Yi; Wu, Guorui; Li, Dalong; Guo, Changhong; Jiang, Guirong; Yu, Shengxue; Shen, Dejiu; Nash, Philip

    2018-03-01

    Evolution processes of the corrosion behavior and structural characteristics of the plasma electrolytic oxidation (PEO) coated AZ31 magnesium alloy were investigated by using scanning electron microscope (SEM) equipped with energy dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), potentio-dynamic polarization curves and electrochemical impedance spectroscopy (EIS) measurements. Detached coating samples were fabricated by an electrochemical method and more details of the internal micro-structure of coatings were clearly observed on the fractured cross-section morphologies of the samples compared to general polished cross-section morphologies. Evolution mechanisms of the coating corrosion behavior in relation to the evolution of micro-structural characteristics were discussed in detail.

  6. Preparation and in vitro evaluation of nanostructured TiO2/TCP composite coating by plasma electrolytic oxidation

    International Nuclear Information System (INIS)

    Hu, Hongjie; Liu, Xuanyong; Ding, Chuanxian

    2010-01-01

    Porous and nanostructured TiO 2 /tricalcium phosphate (TCP) composite coating on titanium substrate was prepared by plasma electrolytic oxidation (PEO). The microstructure and phase composition of the coating were characterized using scanning electron microscopy and X-ray diffraction. Its bioactivity was evaluated by simulated body fluid (SBF) immersion tests. MG63 cells were cultured on the surface of the coating to investigate its cytocompatibility. Potentiodynamic polarization tests were applied to measure its corrosion resistance. The results revealed that rough and hydrophilic TiO 2 /TCP composite coating with pores of several micrometers and grains of 50-200 nm was prepared by one-step PEO treatment. The TiO 2 /TCP composite coating showed good apatite-forming ability in SBF, and the TCP phase in the coating played an important role in inducing apatite formation. MG63 cells could adhere and proliferate on the surface of the coating, indicating its good cytocompatibility. The composite coating also exhibited good corrosion resistance in 0.9% NaCl solution.

  7. Application of oxide coatings to metals in electrolyte solutions by microplasma methods

    Directory of Open Access Journals (Sweden)

    Vladimirovich Timoshenko, Aleksander

    2000-10-01

    Full Text Available Microplasma oxidation of aluminium alloys in alkaline colloidal and finely dispersed solutions is analysed. Oxidation causes both electrolyte and alloy components to be incorporated into resultant coatings, which affect the deposition parameters and coating properties. Oxidation process has been studied at spark, micro-are, and are stages under an alternating current polarisation and under purely anodic polarisation. It is shown that the cathodic component of the alternating current not only facilitates subsequent anodic process, but also contributes to the formation of an oxide layer.

    Se ha examinado la aplicación de procesos de oxidación por microplasma de las aleaciones de aluminio en electrólitos alcalinos, tanto en estado coloidal como microdisperso. Se descubrió que durante el proceso de la oxidación, en la estructura del recubrimiento óxido, van incluyéndose tanto los componentes del electrólito como los de la aleación, lo que modifica las propiedades y parámetros de deposición de las aleaciones obtenidas. El proceso de la oxidación se examinó a lo largo de las siguientes etapas: chispas, micro-arco y arco, tanto bajo la polarización de la corriente alterna como en condiciones de polarización anódica. Se ha demostrado que la componente catódica de la corriente alterna polarizante no sólo facilita los siguientes procesos anódicos, sino que además contribuye a los procesos de formación de la capa óxida.

  8. Thermal stability of double-ceramic-layer thermal barrier coatings with various coating thickness

    International Nuclear Information System (INIS)

    Dai Hui; Zhong Xinghua; Li Jiayan; Zhang Yanfei; Meng Jian; Cao Xueqiang

    2006-01-01

    Double-ceramic-layer (DCL) coatings with various thickness ratios composed of YSZ (6-8 wt.% Y 2 O 3 + ZrO 2 ) and lanthanum zirconate (LZ, La 2 Zr 2 O 7 ) were produced by the atmospheric plasma spraying. Chemical stability of LZ in contact with YSZ in DCL coatings was investigated by calcining powder blends at different temperatures. No obvious reaction was observed when the calcination temperature was lower than 1250 deg. C, implying that LZ and YSZ had good chemical applicability for producing DCL coating. The thermal cycling test indicate that the cycling lives of the DCL coatings are strongly dependent on the thickness ratio of LZ and YSZ, and the coatings with YSZ thickness between 150 and 200 μm have even longer lives than the single-layer YSZ coating. When the YSZ layer is thinner than 100 μm, the DCL coatings failed in the LZ layer close to the interface of YSZ layer and LZ layer. For the coatings with the YSZ thickness above 150 μm, the failure mainly occurs at the interface of the YSZ layer and the bond coat

  9. Effects of Na2WO4 and Na2SiO3 additives in electrolytes on microstructure and properties of PEO coatings on Q235 carbon steel

    International Nuclear Information System (INIS)

    Wang Yunlong; Jiang Zhaohua; Yao Zhongping

    2009-01-01

    Ceramic coatings were achieved on Q235 carbon steel by plasma electrolytic oxidation in aluminate system with and without Na 2 WO 4 and Na 2 SiO 3 additives in electrolyte. Influence of Na 2 WO 4 and Na 2 SiO 3 on surface morphology, phase and elemental composition of PEO coatings were examined by means of scanning electron microscope (SEM), thin-film X-ray diffraction (TF-XRD) and energy dispersive X-ray spectroscopy (EDS). Effects of the two additives on the properties of the coatings including surface roughness, surface micro hardness and friction coefficient were studied. The results showed that W from Na 2 WO 4 and Si from Na 2 SiO 3 in electrolytes entered into the coatings. Na 2 WO 4 additive had no evident effect on phase composition of the coating, while Na 2 SiO 3 additive resulted in the coating changing from crystalline state to amorphous state and increased the content of P in the coating. Both additives reduced the surface roughness of the coatings. With Na 2 WO 4 or Na 2 SiO 3 into the electrolytes, the surface micro hardness of the coating was enhanced to 1433 and 1478, respectively, and the friction coefficients were also decreased to below 0.1.

  10. Continuous Process for Low-Cost, High-Quality YSZ Powder

    Energy Technology Data Exchange (ETDEWEB)

    Scott L. Swartz; Michael Beachy; Matthew M. Seabaugh

    2006-03-31

    This report describes results obtained by NexTech Materials, Ltd. in a project funded by DOE under the auspices of the Solid-State Energy Conversion Alliance (SECA). The project focused on development of YSZ electrolyte powder synthesis technology that could be ''tailored'' to the process-specific needs of different solid oxide fuel cell (SOFC) designs being developed by SECA's industry teams. The work in the project involved bench-scale processing work aimed at establishing a homogeneous precipitation process for producing YSZ electrolyte powder, scaleup of the process to 20-kilogram batch sizes, and evaluation of the YSZ powder products produced by the process. The developed process involved the steps of: (a) preparation of an aqueous hydrous oxide slurry via coprecipitation; (b) washing of residual salts from the precipitated hydroxide slurry followed by drying; (c) calcination of the dried powder to crystallize the YSZ powder and achieve desired surface area; and (d) milling of the calcined powder to targeted particle size. YSZ powders thus prepared were subjected to a comprehensive set of characterization and performance tests, including particle size distribution and surface area analyses, sintering performance studies, and ionic conductivity measurements. A number of different YSZ powder formulations were established, all of which had desirable performance attributes relative to commercially available YSZ powders. Powder characterization and performance metrics that were established at the onset of the project were met or exceeded. A manufacturing cost analysis was performed, and a manufactured cost of $27/kg was estimated based on this analysis. The analysis also allowed an identification of process refinements that would lead to even lower cost.

  11. Effect of Na2WO4 in Electrolyte on Microstructure and Tribological Behavior of Micro-arc Oxidation Coatings on Ti2AlNb Alloy

    Directory of Open Access Journals (Sweden)

    LIU Xiao-hui

    2018-02-01

    Full Text Available Micro-arc oxidation (MAO ceramic coatings were prepared on Ti2AlNb alloy in silicate/phosphate electrolytes with different concentrations of Na2WO4. The influence of Na2WO4 on the coating growth process, coating structure and composition was analyzed by SEM, XRD and XPS. The tribological behavior of MAO coatings was evaluated by the ball-disc wear test. The results show that the growth rate of MAO coating in electrolyte without Na2WO4 is only 0.08μm/min, meanwhile, the coating is loose and rough, and "networks" connecting with big pores exist on the coating surface.The main phase compositions of this coating are rutile TiO2, anatase TiO2, Al2O3, and Nb2O5. The addition of Na2WO4 in the electrolyte shortens the time before sparking of Ti2AlNb alloy, increases the growth rate of the coating, improves the uniformity of coating and meanwhile, a small amount of WO3 is introduced in the coating. Besides, MAO coatings formed in the participation of Na2WO4 have better wear resistance. Severe abrasive wear occurs when the test is made on Ti2AlNb alloy with Si3N4, the friction coefficient reaches 0.5-0.7. Both the friction coefficient and wear rate decrease obviously when Ti2AlNb is treated by MAO. The friction coefficient and wear rate of MAO coating prepared in the electrolyte with 4g/L Na2WO4 are 0.24 and 6.2×10-4mm3/(N·m, respectively. Only "fish scales" caused by fatigue wear appears on the coating surface.

  12. Study of the formation of secondary phases in the composite LSM/YSZ

    International Nuclear Information System (INIS)

    Rodrigues, Ranieri Andrade

    2007-01-01

    The composite of strontium-doped lanthanum manganite (La 1-x SrxMnO 3 - LSM) and Yttria-stabilized zirconia (ZrO 2 /Y 2 O 3 - YSZ), is indicated as cathode of the Solid Oxide Fuel Cells (SOFC). It presents better acting as cathode due to the Triple Phase Boundary (TPB) formed in the interface area between the cathode and the electrolyte. For the temperatures up to 1100 deg C, LSM and YSZ can react producing lanthanum zirconate (La 2 Zr 2 O 7 - LZO) and strontium zirconate (SrZrO 3 - SZO). In this sense, the present work intends to contribute in the study of the formation of phases LZO and SZO, studying different massic proportions between LSM and YSZ with sintering temperatures varying between 1000 deg C and 1400 deg C. For the obtention of the precursory powders the co-precipitation routes were adopted to obtain YSZ and conventional powder mixture for the preparation of LSM. The composite LSM/YSZ, studied in this work, is prepared with two concentrations of Sr for LSM (30 mol por cent - LSM7 and 40 mol por cent - LSM6) and one concentration of Yttria for YSZ (10 mol por cent). The results obtained by X-ray fluorescence showed that the routes adopted for synthesis of powders were effective in the obtention of the compositions LSM6, LSM7 and YSZ, with close values to the stoichiometric. The studied massic proportions were: 50 por cent of LSM and 50 por cent of YSZ (1:1), 25 por cent of LSM and 75 por cent of YSZ (1:3), and 75 por cent of LSM and 25 por cent of YSZ (3:1). Such proportions of mixtures were conformed and submitted at different conditions of temperatures and times of sintering: 1000 deg C, 1200 deg C, 1300 deg C, 1350 deg C and 1400 deg C for 4 and 8 hours. The values of medium size of the particles and the specific surface area values for the mixture of LSM6/YSZ and LSM7/YSZ, are of the same order of largeness after the mixture in a attrition mill and in different massic proportions. Secondary phases like LZO and SZO were not found in the analysis for

  13. Electrolytic Manganese Dioxide Coatings on High Aspect Ratio Micro-Pillar Arrays for 3D Thin Film Lithium Ion Batteries

    Directory of Open Access Journals (Sweden)

    Yafa Zargouni

    2017-05-01

    Full Text Available In this work, we present the electrochemical deposition of manganese dioxide (MnO2 thin films on carbon-coated TiN/Si micro-pillars. The carbon buffer layer, grown by plasma enhanced chemical vapor deposition (PECVD, is used as a protective coating for the underlying TiN current collector from oxidation, during the film deposition, while improving the electrical conductivity of the stack. A conformal electrolytic MnO2 (EMD coating is successfully achieved on high aspect ratio C/TiN/Si pillar arrays by tailoring the deposition process. Lithiation/Delithiation cycling tests have been performed. Reversible insertion and extraction of Li+ through EMD structure are observed. The fabricated stack is thus considered as a good candidate not only for 3D micorbatteries but also for other energy storage applications.

  14. Electrolytic Manganese Dioxide Coatings on High Aspect Ratio Micro-Pillar Arrays for 3D Thin Film Lithium Ion Batteries.

    Science.gov (United States)

    Zargouni, Yafa; Deheryan, Stella; Radisic, Alex; Alouani, Khaled; Vereecken, Philippe M

    2017-05-27

    In this work, we present the electrochemical deposition of manganese dioxide (MnO₂) thin films on carbon-coated TiN/Si micro-pillars. The carbon buffer layer, grown by plasma enhanced chemical vapor deposition (PECVD), is used as a protective coating for the underlying TiN current collector from oxidation, during the film deposition, while improving the electrical conductivity of the stack. A conformal electrolytic MnO₂ (EMD) coating is successfully achieved on high aspect ratio C/TiN/Si pillar arrays by tailoring the deposition process. Lithiation/Delithiation cycling tests have been performed. Reversible insertion and extraction of Li⁺ through EMD structure are observed. The fabricated stack is thus considered as a good candidate not only for 3D micorbatteries but also for other energy storage applications.

  15. Corrosion Behavior of PEO Coatings Formed on AZ31 Alloy in Phosphate-Based Electrolytes with Calcium Acetate Additive

    Science.gov (United States)

    Ziyaei, E.; Atapour, M.; Edris, H.; Hakimizad, A.

    2017-07-01

    The PEO coating started on magnesium AZ31 using a unipolar DC power source. The coating was generated in the electrolyte based on Na3PO4·12H2O and KOH with calcium acetate as additive. The x-ray diffraction method showed some phases containing calcium and phosphate, which was created in the presence of additive. Also, the EDS tests of the sample's surfaces proved the existence of calcium on the surface. Based on the electrochemical tests results, the most corrosion resistance belongs to the sample with calcium acetate additive. In fact, the results of the EIS tests showed the coating with calcium acetate has the highest resistance but the lowest capacitance. However, this state belongs to the surface morphology, the lower porosity, and surface chemical composition.

  16. A study on microstructure and corrosion resistance of ZrO{sub 2}-containing PEO coatings formed on AZ31 Mg alloy in phosphate-based electrolyte

    Energy Technology Data Exchange (ETDEWEB)

    Zhuang, J.J.; Guo, Y.Q.; Xiang, N. [Jiangsu Key Laboratory of Materials Surface Science and Technology, Changzhou University, Changzhou 213164 (China); Jiangsu Collaborative Innovation Center of Photovoltaic Science and Engineering, Changzhou University, Changzhou 213164, Jiangsu (China); Xiong, Y.; Hu, Q. [Jiangsu Key Laboratory of Materials Surface Science and Technology, Changzhou University, Changzhou 213164 (China); College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032 (China); Song, R.G., E-mail: songrg@hotmail.com [Jiangsu Key Laboratory of Materials Surface Science and Technology, Changzhou University, Changzhou 213164 (China); Jiangsu Collaborative Innovation Center of Photovoltaic Science and Engineering, Changzhou University, Changzhou 213164, Jiangsu (China)

    2015-12-01

    Graphical abstract: - Highlights: • PEO coatings were formed in K{sub 2}ZrF{sub 6}-containing electrolyte. • K{sub 2}ZrF{sub 6} is capable to optimize the microstructure of PEO coating. • Corrosion resistance of PEO coatings is effected by K{sub 2}ZrF{sub 6} concentration in the electrolyte. • Potentiodynamic polarization results are well matched with the EIS test results. • Long time immersion test confirmed the electrochemical results. - Abstract: ZrO{sub 2}-containing ceramic coatings formed on the AZ31 Mg alloy were fabricated in an alkaline electrolyte containing sodium phosphate and potassium fluorozirconate (K{sub 2}ZrF{sub 6}) by plasma electrolytic oxidation (PEO). X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) techniques were used to study the phase structure and composition of the coatings. It is indicated that the coatings formed in the K{sub 2}ZrF{sub 6}-containing electrolyte were composed of MgO, MgF{sub 2} and t-ZrO{sub 2}. Morphological investigation carried out by scanning electron microscopy (SEM) and stereoscopic microscopy, revealed that the uniformity of coatings increased and roughness of coatings decreased after the addition of K{sub 2}ZrF{sub 6}. Electrochemical investigation was achieved by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) test. The results showed that the PEO coating formed in K{sub 2}ZrF{sub 6}-containing electrolyte exhibited an improved corrosion resistance than that of the coating formed in K{sub 2}ZrF{sub 6}-free electrolyte. In addition, the polarization and EIS tests results both showed that the suitable concentration (2.5 g/l) of K{sub 2}ZrF{sub 6} is of significant ability to improve the corrosion resistance of coatings. However, 5 g/l and 10 g/l K{sub 2}ZrF{sub 6} has a negative effect on improving the corrosion resistance of PEO coatings compared with the coating formed in 2.5 g/l K{sub 2}ZrF{sub 6}-containing electrolyte.

  17. A study on microstructure and corrosion resistance of ZrO2-containing PEO coatings formed on AZ31 Mg alloy in phosphate-based electrolyte

    International Nuclear Information System (INIS)

    Zhuang, J.J.; Guo, Y.Q.; Xiang, N.; Xiong, Y.; Hu, Q.; Song, R.G.

    2015-01-01

    Graphical abstract: - Highlights: • PEO coatings were formed in K 2 ZrF 6 -containing electrolyte. • K 2 ZrF 6 is capable to optimize the microstructure of PEO coating. • Corrosion resistance of PEO coatings is effected by K 2 ZrF 6 concentration in the electrolyte. • Potentiodynamic polarization results are well matched with the EIS test results. • Long time immersion test confirmed the electrochemical results. - Abstract: ZrO 2 -containing ceramic coatings formed on the AZ31 Mg alloy were fabricated in an alkaline electrolyte containing sodium phosphate and potassium fluorozirconate (K 2 ZrF 6 ) by plasma electrolytic oxidation (PEO). X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) techniques were used to study the phase structure and composition of the coatings. It is indicated that the coatings formed in the K 2 ZrF 6 -containing electrolyte were composed of MgO, MgF 2 and t-ZrO 2 . Morphological investigation carried out by scanning electron microscopy (SEM) and stereoscopic microscopy, revealed that the uniformity of coatings increased and roughness of coatings decreased after the addition of K 2 ZrF 6 . Electrochemical investigation was achieved by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) test. The results showed that the PEO coating formed in K 2 ZrF 6 -containing electrolyte exhibited an improved corrosion resistance than that of the coating formed in K 2 ZrF 6 -free electrolyte. In addition, the polarization and EIS tests results both showed that the suitable concentration (2.5 g/l) of K 2 ZrF 6 is of significant ability to improve the corrosion resistance of coatings. However, 5 g/l and 10 g/l K 2 ZrF 6 has a negative effect on improving the corrosion resistance of PEO coatings compared with the coating formed in 2.5 g/l K 2 ZrF 6 -containing electrolyte.

  18. Surface characteristic of chemically converted graphene coated low carbon steel by electro spray coating method for polymer electrolyte membrane fuel cell bipolar plate.

    Science.gov (United States)

    Kim, Jungsoo; Kim, Yang Do; Nam, Dae Geun

    2013-05-01

    Graphene was coated on low carbon steel (SS400) by electro spray coating method to improve its properties of corrosion resistance and contact resistance. Exfoliated graphite was made of the graphite by chemical treatment (Chemically Converted Graphene, CCG). CCG is distributed using dispersing agent, and low carbon steel was coated with diffuse graphene solution by electro spray coating method. The structure of the CCG was analyzed using XRD and the coating layer of surface was analyzed using SEM. Analysis showed that multi-layered graphite structure was destroyed and it was transformed in to fine layers graphene structure. And the result of SEM analysis on the surface and the cross section, graphene layer was uniformly formed with 3-5 microm thickness on the surface of substrate. Corrosion resistance test was applied in the corrosive solution which is similar to the polymer electrolyte membrane fuel cell (PEMFC) stack inside. And interfacial contact resistance (ICR) test was measured to simulate the internal operating conditions of PEMFC stack. As a result of measuring corrosion resistance and contact resistance, it could be confirmed that low carbon steel coated with CCG was revealed to be more effective in terms of its applicability as PEMFC bipolar plate.

  19. Effects of cathode pulse at low frequency on the structure and composition of plasma electrolytic oxidation ceramic coatings

    International Nuclear Information System (INIS)

    Yao Zhongping; Xu Yongjun; Jiang Zhaohua; Wang Fuping

    2009-01-01

    The aim of this work is to investigate the effects of the cathode pulse under the low working frequency on the structure and the composition of the ceramic coatings on Ti-6Al-4V alloys by plasma electrolytic oxidation (PEO). Ceramic coatings were prepared on Ti alloy by pulsed bi-polar plasma electrolytic oxidation in NaAlO 2 solution. The phase composition, morphology, and element distribution in the coating were investigated by X-ray diffractometry, scanning electron microscopy, and energy distribution spectroscopy. The coating was mainly composed of a large amount of Al 2 TiO 5 and a little α-Al 2 O 3 and rutile TiO 2 . Increasing the cathode pulse, the amount of rutile TiO 2 was increased while the amount of Al 2 O 3 was decreased; and decreasing the cathode pulse, the amount of Al 2 O 3 was increased while the amount of rutile TiO 2 was decreased. The thickness of the coatings was increased and then decreased with the increase of the cathode pulse. The grain sizes of Al 2 TiO 5 were increased with the cathode current densities, but changed little with the cathode pulse width. The grain size of α-Al 2 O 3 was decreased with the decrease of the cathode pulse, while the grain size of TiO 2 was increased with the increase of the cathode pulse. The proper cathode pulse was helpful to reduce the roughness and to increase the density of the coatings.

  20. Microbial corrosion resistance of galvanized coatings with 4,5-dichloro-2-n-octyl-4-isothiazolin-3-one as a biocidal ingredient in electrolytes

    International Nuclear Information System (INIS)

    Zhai, Xiaofan; Myamina, Maria; Duan, Jizhou; Hou, Baorong

    2013-01-01

    Highlights: •Addition of DCOIT to zinc electrolyte increases current efficiency. •Zn deposited from electrolytes with DCOIT inhibits growth and metabolism of SRB. •DCOIT on coating surfaces influences the coating structure and morphology. •EIS and polarization results show good microbial-corrosion resistance in SRB. -- Abstract: Electrodeposition of galvanized coatings from electrolyte containing 4,5-dichloro-2-n-octyl-4-isothiazolin-3-one (DCOIT) can increase microbial corrosion resistance. Coatings were found to inhibit the growth and metabolism of sulphate-reducing bacteria (SRB). Open circuit potentials and corrosion rates of coupons revealed DCOIT effectively influences the coating property. Energy diffraction spectrum and infrared absorption spectra were used to detect DCOIT on the coating surface. Scanning electron microscopy and X-ray diffraction revealed morphological and structural modifications. Electrochemical impedance spectroscopy and polarization techniques determined the corrosion behaviour of coatings in SRB. Results showed coatings formed from electrolytes with DCOIT have improved microbial corrosion resistance and bactericidal action

  1. Influence of chloride ion concentration on the electrochemical corrosion behaviour of plasma electrolytic oxidation coated AM50 magnesium alloy

    International Nuclear Information System (INIS)

    Liang, J.; Srinivasan, P. Bala; Blawert, C.; Dietzel, W.

    2010-01-01

    The electrochemical degradation of a silicate- and a phosphate-based plasma electrolytic oxidation (PEO) coated AM50 magnesium alloy obtained using a pulsed DC power supply was investigated using potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) in NaCl solutions of different chloride ion concentrations viz., 0.01 M, 0.1 M, 0.5 M and 1 M. The surface of the PEO coated specimens after 50 h of immersion/EIS testing was examined by optical microscopy and scanning electron microscopy. The results showed that the corrosion deterioration of PEO coated magnesium alloy in NaCl solutions was significantly influenced by chloride ion concentration. The silicate-based coating was found to offer a superior corrosion resistance to the magnesium substrate than the phosphate-based coatings in lower chloride ion concentration NaCl solutions (0.01 M and 0.1 M NaCl). On the other hand both these PEO coatings were found to be highly susceptible to localized damage, and could not provide an effective corrosion protection to Mg alloy substrate in solutions containing higher chloride concentrations (0.5 M and 1 M). The extent of localized damage was observed to be more with increase in chloride concentration in both the cases.

  2. Synthesis and characterization of Yttria-stabilized zirconia (YSZ) thin films using spray pyrolysis technique

    International Nuclear Information System (INIS)

    Jamale, A.P.; Chourasiya, M.G.; Chavan, A.U.; Patil, S.P.; Jadhav, L.D.

    2009-01-01

    Micro solid oxide fuel cells (SOFC) are of great potential, which require components in film form. We are reporting the spray pyrolysis of 8YSZ films as solid electrolyte for micro-SOFC. The process parameters of the technique were optimized to get stoichiometric films of YSZ. The micro-structural and electrical properties of the films were studied. The elemental analysis of the film showed the desired composition in the film. The conductivity of the film was 0.05 S/cm at 500 deg C with activation energy of 0.90eV. (author)

  3. Crystalline structure and microstructural characteristics of the cathode/electrolyte solid oxide half-cells

    International Nuclear Information System (INIS)

    Chiba, Rubens; Vargas, Reinaldo Azevedo; Andreoli, Marco; Santoro, Thais Aranha de Barros; Seo, Emilia Satoshi Miyamaru

    2009-01-01

    The solid oxide fuel cell (SOFC) is an electrochemical device generating of electric energy, constituted of cathode, electrolyte and anode; that together they form a unity cell. The study of the solid oxide half-cells consisting of cathode and electrolyte it is very important, in way that is the responsible interface for the reduction reaction of the oxygen. These half-cells are ceramic materials constituted of strontium-doped lanthanum manganite (LSM) for the cathode and yttria-stabilized zirconia (YSZ) for the electrolyte. In this work, two solid oxide half-cells have been manufactured, one constituted of LSM cathode thin film on YSZ electrolyte substrate (LSM - YSZ half-cell), and another constituted of LSM cathode and LSM/YSZ composite cathode thin films on YSZ electrolyte substrate (LSM - LSM/YSZ - YSZ half cell). The cathode/electrolyte solid oxide half-cells were characterized by X-ray diffractometry (XRD), scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). The results have been presented with good adherence between cathode and electrolyte and, LSM and YSZ phases were identified. (author)

  4. Effect of grit blasting on the thermal cycling behavior of diffusion aluminide/YSZ TBCs

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Zhenhua, E-mail: zhxuciac@163.com; Huang, Guanghong; He, Limin; Mu, Rende; Wang, Kai; Dai, Jianwei

    2014-02-15

    Highlights: • TBCs including of CVD NiAl bond coat and EB-PVD YSZ ceramic coating with and without grit blasting process. • Grain boundary ridges are the sites for spallation damage initiation in aluminide/YSZ TBCs. • Ridges are removed, and no cavity formation and this damage initiation mode are suppressed. • Damage initiation and progression occurs at the bond coat to TGO interface leading to a buckling failure behavior. -- Abstract: Thermal barrier coating system (TBCs) including of chemical vapor deposited NiAl bond coat and electron beam physical vapor deposited Y{sub 2}O{sub 3}–stabilized-ZrO{sub 2} (YSZ) ceramic coating with and without grit blasting process were investigated. The phase structures, surface and cross-sectional morphologies, cyclic oxidation behaviors of these coatings were studied in detail. Grain boundary ridges form on the surface of aluminide bond coat prior to the deposition of the ceramic coating by EB-PVD, which are shown to be the sites for spallation damage initiation in aluminide/YSZ TBCs. When these ridges are removed, there is no cavity formation and this damage initiation mode is suppressed. Damage initiation and progression occurs at the bond coat to TGO interface leading to a buckling failure behavior. A buckle failure once started may be arrested when it runs into a region of high bond coat to TGO interface toughness. Thus, complete failure requires further loss in toughness of the bond coat to TGO interface with additional cycling. From the result of thermal cycling, an averaged four folds lifetime improvement can be achieved with samples after grit blasting of bond coat surface as compared with those samples existence in ridges on the bond coats’ surface.

  5. All-solid-state flexible supercapacitors based on papers coated with carbon nanotubes and ionic-liquid-based gel electrolytes

    International Nuclear Information System (INIS)

    Kang, Yu Jin; Kim, Woong; Chung, Haegeun; Han, Chi-Hwan

    2012-01-01

    All-solid-state flexible supercapacitors were fabricated using carbon nanotubes (CNTs), regular office papers, and ionic-liquid-based gel electrolytes. Flexible electrodes were made by coating CNTs on office papers by a drop-dry method. The gel electrolyte was prepared by mixing fumed silica nanopowders with ionic liquid, 1-ethyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide ([EMIM][NTf 2 ]). This supercapacitor showed high power and energy performance as a solid-state flexible supercapacitor. The specific capacitance of the CNT electrodes was 135 F g −1 at a current density of 2 A g −1 , when considering the mass of active materials only. The maximum power and energy density of the supercapacitors were 164 kW kg −1 and 41 Wh kg −1 , respectively. Interestingly, the solid-state supercapacitor with the gel electrolyte showed comparable performance to the supercapacitors with ionic-liquid electrolyte. Moreover, the supercapacitor showed excellent stability and flexibility. The CNT/paper- and gel-based supercapacitors may hold great potential for low-cost and high-performance flexible energy storage applications. (paper)

  6. Comparison of electrochemical corrosion behaviour of MgO and ZrO2 coatings on AM50 magnesium alloy formed by plasma electrolytic oxidation

    International Nuclear Information System (INIS)

    Liang, J.; Srinivasan, P. Bala; Blawert, C.; Dietzel, W.

    2009-01-01

    Two types of PEO coatings were produced on AM50 magnesium alloy using pulsed DC plasma electrolytic oxidation process in an alkaline phosphate and acidic fluozirconate electrolytes, respectively. The phase composition and microstructure of these PEO coatings were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The corrosion behaviour of the coated samples was evaluated by open circuit potential (OCP) measurements, potentiodynamic polarization tests, and electrochemical impedance spectroscopy (EIS) in neutral 0.1 M NaCl solution. The results showed that PEO coating prepared from alkaline phosphate electrolyte consisted of only MgO and on the other hand the one formed in acidic fluozirconate solution was mainly composed of ZrO 2 , MgF 2 . Electrochemical corrosion tests indicated that the phase composition of PEO coating has a significant effect on the deterioration process of coated magnesium alloy in this corrosive environment. The PEO coating that was composed of only MgO suffered from localized corrosion in the 50 h exposure studies, whereas the PEO coating with ZrO 2 compounds showed a much superior stability during the corrosion tests and provided an efficient corrosion protection. The results showed that the preparation of PEO coating with higher chemical stability compounds offers an opportunity to produce layers that could provide better corrosion protection to magnesium alloys.

  7. SOFC LSM:YSZ cathode degradation induced by moisture: An impedance spectroscopy study

    DEFF Research Database (Denmark)

    Nielsen, Jimmi; Mogensen, Mogens Bjerg

    2011-01-01

    The cause of the degradation effect of moisture during operation of LSM cathode based SOFCs has been investigated by means of a detailed impedance characterization on LSM:YSZ composite cathode based SOFCs. Further the role of YSZ as cathode composite material was studied by measurements on SOFCs...... with a LSM:CGO composite cathode on a CGO interdiffusion barrier layer. It was found that both types of cathodes showed similar electrochemical characteristics towards the presence of moisture during operation. Upon addition and removal of moisture in the fed air the impedance study showed a change...... in the high frequency cathode arc, which is associated with the charge transport/transfer at the LSM/YSZ interface. On prolonged operation with the presence of moisture an ongoing increase in the high frequency cathode arc resulted in a permanent loss of cathode/electrolyte contact and thus increase...

  8. Electrochemical performances of LSM/YSZ composite electrode for high temperature steam electrolysis

    International Nuclear Information System (INIS)

    Kyu-Sung Sim; Ki-Kwang Bae; Chang-Hee Kim; Ki-Bae Park

    2006-01-01

    The (La 0.8 Sr 0.2 ) 0.95 MnO 3 /Yttria-stabilized Zirconia composite electrodes were investigated as anode materials for high temperature steam electrolysis using X-ray diffractometry, scanning electron microscopy, galvano-dynamic and galvano-static polarization method. For this study, the LSM perovskites were fabricated in powders by the co-precipitation method and then were mixed with 8 mol% YSZ powders in different molar ratios. The LSM/YSZ composite electrodes were deposited on 8 mol% YSZ electrolyte disks by screen printing method, followed by sintering at temperature above 1100 C. From the experimental results, it is concluded that the electrochemical properties of pure and composite electrodes are closely related to their micro-structure and operating temperature. (authors)

  9. An investigation into the mechanical and tribological properties of plasma electrolytic oxidation and hard-anodized coatings on 6082 aluminum alloy

    International Nuclear Information System (INIS)

    Malayoglu, Ugur; Tekin, Kadir C.; Malayoglu, Ufuk; Shrestha, Suman

    2011-01-01

    Highlights: → Mechanical properties of PEO and anodised coatings were studied using ultra-micro hardness tester. → Elastic modulus and hardness of the PEO coating were found much higher than those of the anodised coating. → Improved sliding wear of PEO coating is due to presence of hard α and γ-Al 2 O 3 phases. - Abstract: A ceramic coating on AA6082 aluminum alloy prepared by plasma electrolytic oxidation (PEO) has been studied and compared against a sulphuric acid hard-anodized coating on the same alloy. Surface morphology and microstructures of the coatings have been examined by scanning electron microscopy. X-ray diffraction is used to determine the phase composition of the coatings. The adhesion strength of the coatings has been evaluated using a scratch test method. The coating's mechanical properties such elastic modulus and hardness data have been generated using a dynamic ultra-microhardness tester. Sliding wear tests with different loading rates are performed on the coatings in order to assess their wear resistance. Test results show that the PEO treated samples exhibit significantly better mechanical properties compared to hard anodized samples. The elastic modulus and hardness of the PEO coating are 2-3 times greater than of the hard anodized coating and subsequently, an improved wear resistance of the PEO coating has been achieved. The mechanical properties of the coatings and their relations to their tribological performance are discussed.

  10. The Influence Of The Way Of Alumina Addition On Properties Improvement Of 3YSZ Material

    Directory of Open Access Journals (Sweden)

    Drożdż E.

    2015-06-01

    Full Text Available Yttria-stabilized zirconia (YSZ is the best known ceramic-oxide material employed as a component of either solid electrolyte or anode cermet material for intermediate solid oxide fuel cell (IT - SOFC. The properties of traditionally produced (by mechanical mixing of oxides Al2O3/3YSZ composite with the same composition materials obtained by citrate and impregnation methods and with properties of pure tetragonal zirconia (3YSZ were compared. The materials were characterised by X-ray diffraction, SEM observations with EDX analysis, density and impedance spectroscopy measurements. The results shown that Al2O3/3YSZ composites reveals higher conductivity than pure 3YSZ and that addition of alumina (regardless of methods improve electric properties of resulting materials. Taking into account application of this materials as anode in IT-SOFC the determined values of energy activation of conductivity and microstructural properties of composites show that materials obtained by citric method are the most promising.

  11. Electrochemical deposition of Ni coating on Cu substrate in ethylene glycol + iCl/sub 2/.6H/sub 2/0 electrolyte characterization of Ni coatings

    International Nuclear Information System (INIS)

    Ghaffar, A.

    2011-01-01

    The primary objective of this work was to develop the technical know-how regarding the electrodeposition technique and the parameters affecting the quality of the electrodeposit such as electrolyte nature, its pH, current density, potential, substrate material etc. The ethylene glycol based organic electrolyte was employed to improve the aesthetics, surface and structural properties of nickel electroplatings. For the purpose of achieving improvements in nickel plating, a comparative work-study was carried out using aqueous and organic electrolytes. The voltammetric experiments were performed to find out the electroactive potential domain of ethylene glycol electrolyte, or in other words, to get the current density and potential ranges suitable for electrodeposition of nickel on copper substrate. Electroplating was carried out galvanostatically at different current densities and concentrations to find out the quality of Ni electrodeposit in both aqueous and organic electrolytes. The most suited electrolyte concentration (0.6 M hydrated nickel chloride dissolved in corresponding electrolytic solvent) and current density (1 mA/cm/sup 2/) were chosen to carry out nickel plating in aqueous electrolyte as well as in ethylene glycol electrolyte. Subsequently, current efficiencies were calculated for both electrolytes to find out the improvement in the quality of Ni deposit. Finally, the material characterization techniques such as X-ray diffraction, scanning electron microscopy, atomic force microscopy and adhesion testing were performed to fully access the composition, structure and surface morphology of nickel coating. (author)

  12. Effect of various additives on morphological and structural characteristics of pulse electrodeposited tin coatings from stannous sulfate electrolyte

    Energy Technology Data Exchange (ETDEWEB)

    Sharma, Ashutosh, E-mail: stannum.ashu@gmail.com [Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Kharagpur 721302 (India); Das, Karabi [Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Kharagpur 721302 (India); Fecht, Hans-J. [Institut für Mikro- und Nanomaterialien, Universität Ulm, D-89081 Ulm (Germany); Das, Siddhartha [Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Kharagpur 721302 (India)

    2014-09-30

    Graphical abstract: - Highlights: • PEG and thiourea act as grain refiners, and Triton X-100 acts as brightener in bath. • Additives refine the crystallite size and modify the orientation of lattice planes. • Dendritic and nodular growths are reduced when additives are used in combination. - Abstract: The pulse electrodeposited tin coatings are synthesized from an acidic electrolyte (stannous sulfate, SnSO{sub 4}30 g/L and sulfuric acid, H{sub 2}SO{sub 4}—200 g/L) containing various additives (polyethylene glycol (PEG), thiourea and Triton X-100). The effect of the additives on surface morphology, preferred orientation of grains, grain size, and surface roughness has been studied. The final coatings are characterized by X-ray diffractometry (XRD), scanning electron microscopy (SEM), atomic force microscopy (AFM), and surface profilometry. In the absence of additives, tin deposition is associated with prominent hydrogen evolution reaction giving rise to rough deposits. Both PEG and thiourea act as grain refiner while Triton X-100 acts as a brightener in the electrolyte. The cathodic polarization on the reduction of the tin (II) ions is more pronounced when a combination of additives is used and further, fine-grained, smooth and shiny electrodeposits of tin are obtained due to a synergistic effect of the adsorbed species.

  13. NiO-YSZ cermets supported low temperature solid oxide fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Xinge; Robertson, Mark; Deces-Petit, Cyrille; Xie, Yongsong; Hui, Rob; Yick, Sing; Styles, Edward; Roller, Justin; Kesler, Olivera; Maric, Radenka; Ghosh, Dave [Institute for Fuel Cell Innovation, National Research Council Canada, 3250 East Mall, Vancouver, BC (Canada V6T 1W5)

    2006-10-20

    Solid oxide fuel cells with thin electrolyte of two types, Sm{sub 0.2}Ce{sub 0.8}O{sub 1.9} (SDC) (15{mu}m) single-layer and 8mol% Yttria stabilized zirconia (YSZ) (5{mu}m)+SDC (15{mu}m) bi-layer on NiO-YSZ cermet substrates were fabricated by screen printing and co-firing. A Sm{sub 0.5}Sr{sub 0.5}CoO{sub 3} cathode was printed, and in situ sintered during a cell performance test. The SDC single-layer electrolyte cell showed high electrochemical performance at low temperature, with a 1180mWcm{sup -2} peak power density at 650{sup o}C. The YSZ+SDC bi-layer electrolyte cell generated 340mWcm{sup -2} peak power density at 650{sup o}C, and showed good performance at 700-800{sup o}C, with an open circuit voltage close to theoretical value. Many high Zr-content micro-islands were found on the SDC electrolyte surface prior to the cathode preparation. The influence of co-firing temperature and thin film preparation methods on the Zr-islands' appearance was investigated. (author)

  14. A Simple Method to Functionalize the Surface of Plasma Electrolytic Oxidation Produced TiO2 Coatings for Growing Hydroxyapatite

    International Nuclear Information System (INIS)

    Teng, Huan-Ping; Yang, Chia-Jung; Lin, Jia-Fu; Huang, Yu-Hsin; Lu, Fu-Hsing

    2016-01-01

    Highlights: • TiO 2 coatings with porous surfaces were produced by plasma electrolytic oxidation. • Simple pre-immersion in K 2 HPO 4 could functionalize the surfaces of the TiO 2 . • Such pre-immersion enhanced substantially the growth of hydroxyapatite in SBF. • Growth mechanisms of hydroxyapatite via the pre-immersion have been proposed. • MTT assay shows great osteoblast-like cell activity on the obtained hydroxyapatite. - Abstract: Conventionally, hydrothermal treatment was often used to modify the TiO 2 surface prior to the growth of hydroxyapatite (HA) that is one of the most important implant biomaterials. In this work, a simple pre-immersion of the obtained TiO 2 in a weak base, instead of the conventionally high pressure-temperature hydrothermal pre-treatment, was conducted prior to the growth of HA. Firstly, anatase TiO 2 coatings with porous surfaces were produced by plasma electrolytic oxidation with optimized processing parameters. X-ray diffraction patterns and field-emission microscopy reveal that the anatase TiO 2 films with porous surfaces were produced by plasma electrolytic oxidation. Subsequently, the films were pre-immersed in 0.1–2 M K 2 HPO 4 solutions for only 10 min. Fourier transform infrared spectroscopy shows that the −OH functional groups were generated after such pre-immersion, which could enhance significantly the growth of a single phase of HA in simulated body fluid (SBF). Growth mechanisms of HA via the pre-immersion treatment and soaking in SBF have been proposed. Moreover, the proliferation rate and attachment of the MG-63 osteoblast cells were greatly enhanced on the obtained HA compared to that without the immersion pre-treatment from the MTT assay and morphology analyses. This simple immersion pre-treatment evidently provides an easy route for the growth of HA and has great potential for biomedical applications.

  15. Thermal failure of nanostructured thermal barrier coatings with cold sprayed nanostructured NiCrAlY bond coat

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Q.; Li, Y.; Zhang, S.L.; Wang, X.R.; Yang, G.J.; Li, C.X.; Li, C.J. [Xi' an Jiaotong Univ., Xi' an (China)

    2008-07-01

    Nanostructured YSZ is expected to exhibit a high strain tolerability due to its low Young's modulus and consequently high durability. In this study, a porous YSZ as the thermal barrier coating was deposited by plasma spraying using an agglomerated nanostructured YSZ powder on a Ni-based superalloy Inconel 738 substrate with a cold-sprayed nanostructured NiCrAlY as the bond coat. The heat treatment in Ar atmosphere was applied to the cold-sprayed bond coat before deposition of YSZ. The isothermal oxidation and thermal cycling tests were applied to examine failure modes of plasma-sprayed nanostructured YSZ. The results showed that YSZ coating was deposited by partially melted YSZ particles. The nonmelted fraction of spray particles retains the porous nanostructure of the starting powder into the deposit. YSZ coating exhibits a bimodal microstructure consisting of nanosized particles retained from the powder and micro-columnar grains formed through the solidification of the melted fraction in spray particles. The oxidation of the bond coat occurs during the heat treatment in Ar atmosphere. The uniform oxide at the interface between the bond coat and YSZ can be formed during isothermal test. The cracks were observed at the interface between TGO/BC or TGO/YSZ after thermal cyclic test. However, the failure of TBCs mainly occurred through spalling of YSZ within YSZ coating. The failure characteristics of plasma-sprayed nanostructured YSZ are discussed based on the coating microstructure and formation of TGO on the bond coat surface. (orig.)

  16. Study of thermal and electrical parameters of workpieces during spray coating by electrolytic plasma jet

    International Nuclear Information System (INIS)

    Khafizov, A A; Shakirov, Yu I; Valiev, R A; Valiev, R I; Khafizova, G M

    2016-01-01

    In this paper the results are presented of thermal and electrical parameters of products in the system bottom layer - intermediate layer when applying protective coatings of ferromagnetic powder by plasma spray produced in an electric discharge with a liquid cathode, on steel samples. Temperature distribution and gradients in coating and intermediate coating were examined. Detailed descriptions of spray coating with ferromagnetic powder by plasma jet obtained in electrical discharge with liquid cathode and the apparatus for obtaining thereof is provided. Problem has been solved by using of Fourier analysis. Initial data for calculations is provided. Results of numerical analysis are provided as temporal functions of temperature in contiguity between coating and intermediate coating as well as temporal function of the value Q=q-φ; where q is density of heat current directed to the free surface of intermediate coating, φ is density of heat current in contiguity between coating and intermediate coating. The analysis of data given shows that in the systems of contact heat exchange bottom layer-intermediate layer with close values of the thermophysical characteristics of constituting materials is observed a slow increase of the temperature of the contact as a function of time. (paper)

  17. High-compactness coating grown by plasma electrolytic oxidation on AZ31 magnesium alloy in the solution of silicate–borax

    International Nuclear Information System (INIS)

    Shen, M.J.; Wang, X.J.; Zhang, M.F.

    2012-01-01

    Highlights: ► The MgO ceramic coating has been prepared on the surface of AZ31 magnesium alloy by plasma electrolytic oxidation in the borax-doped silicate system. ► Boron element exists in the PEO films in the form of noncrystal. ► The microhardness and compactness of doped ceramic coating are much higher than that of the substrate and undoped ceramic coating, and this doped coated sample shows better wear-resisting property. - Abstract: A ceramic coating was formed on the surface of AZ31 magnesium alloy by plasma electrolytic oxidation (PEO) in the silicate solution with and without borax doped. The composition, morphology, elements and roughness as well as mechanical property of the coating were investigated by X-ray diffraction (XRD), scanning electron microscope (SEM), energy dispersive X-ray spectrometry (EDS), X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM) and reciprocal-sliding tribometer. The results show that the PEO coating is mainly composed of magnesia. When using borax dope, boron element is permeating into the coating and the boron containing phase exist in the form of amorphous. In addition, the microhardness and compactness of the PEO coating are improved significantly due to doped borax.

  18. Estimation of current constriction losses via 3D tomography reconstructions in electrochemical devices: a case study of a solid oxide cell electrode/electrolyte interface

    DEFF Research Database (Denmark)

    Nielsen, Jimmi; Jørgensen, Peter Stanley

    2017-01-01

    In the present study, the methodology for accurate estimations of the current constriction resistance in solid state electrochemical devices via 3D tomography reconstructions is developed. The methodology is used to determine the current constriction resistances at the Ni:YSZ anode/YSZ electrolyte...... of the electrolyte thickness. The obtained results on current constriction resistances from numerical calculations on a 3D reconstruction of a Ni:YSZ anode/YSZ electrolyte assembly is compared with existing models with analytical expressions. The comparison shows, that the assumptions of existing models are by far...

  19. Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

    Science.gov (United States)

    Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

    2016-08-01

    The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

  20. Relation between shape of Ni-particles and Ni migration in Ni-YSZ electrodes – a hypothesis

    DEFF Research Database (Denmark)

    Mogensen, Mogens Bjerg; Hauch, Anne; Sun, Xiufu

    2016-01-01

    This is an attempt to explain a phenomenon of total depletion of Ni next to the electrolyte in Ni-YSZ cermet electrodes in solid oxide electrolysis cells during electrolysis at high current density/overpotential. Intuitively, we would think that Ni would always migrate down the steam partial...

  1. Electrolytic deposition of Sn-coated mesocarbon microbeads as anode material for lithium ion battery

    Energy Technology Data Exchange (ETDEWEB)

    Deng, Min-Jen [Department of Materials Engineering, National Chung Hsing University, Taichung 40227, Taiwan (China); Jen-Teh Junior College of Medicine, Nursing and Management, Taiwan (China); Tsai, Du-Cheng [Department of Materials Engineering, National Chung Hsing University, Taichung 40227, Taiwan (China); Ho, Wen-Hsien [Taiwan Textile Research Institute, Taipei 23674, Taiwan (China); Li, Ching-Fei, E-mail: chingfei.li@gmail.com [Phoenix Silicon International Corporation, Hsinchu 30094, Taiwan (China); Shieu, Fuh-Sheng, E-mail: fsshieu@dragon.nchu.edu.tw [Department of Materials Engineering, National Chung Hsing University, Taichung 40227, Taiwan (China); Center of Nanoscience and Nanotechnology, National Chung Hsing University, Taichung 40227, Taiwan (China)

    2013-11-15

    Deposited of crystalline tin (Sn) coatings on mesocarbon microbead (MCMB) powder as anodes of lithium ion (Li-ion) battery was conducted in the SnSO{sub 4} solution by a cathodic electrochemical synthesis. The Sn-coated MCMB specimens were characterized by X-ray diffraction, scanning electron microscopy, and charge/discharge tests. The synthesis condition of Sn-coated MCMB was optimized by considering the agglomeration, size, and adhesion of the samples to the current collectors in the battery. The Sn-coated MCMB electrodes exhibit increased reversible capacity without sacrificing its cycling behavior, compared with bare MCMB electrodes. It is concluded that electrolysis-deposited Sn-coated MCMB electrodes may emerge as a practical and promising anode material for secondary Li-ion batteries.

  2. Electrolytic deposition of Sn-coated mesocarbon microbeads as anode material for lithium ion battery

    International Nuclear Information System (INIS)

    Deng, Min-Jen; Tsai, Du-Cheng; Ho, Wen-Hsien; Li, Ching-Fei; Shieu, Fuh-Sheng

    2013-01-01

    Deposited of crystalline tin (Sn) coatings on mesocarbon microbead (MCMB) powder as anodes of lithium ion (Li-ion) battery was conducted in the SnSO 4 solution by a cathodic electrochemical synthesis. The Sn-coated MCMB specimens were characterized by X-ray diffraction, scanning electron microscopy, and charge/discharge tests. The synthesis condition of Sn-coated MCMB was optimized by considering the agglomeration, size, and adhesion of the samples to the current collectors in the battery. The Sn-coated MCMB electrodes exhibit increased reversible capacity without sacrificing its cycling behavior, compared with bare MCMB electrodes. It is concluded that electrolysis-deposited Sn-coated MCMB electrodes may emerge as a practical and promising anode material for secondary Li-ion batteries.

  3. Contact Resistance of Tantalum Coatings in Fuel Cells and Electrolyzers using Acidic Electrolytes at Elevated Temperatures

    DEFF Research Database (Denmark)

    Jensen, Annemette Hindhede; Christensen, Erik; Barner, Jens H. Von

    2014-01-01

    stainless steel were found to be far below the US Department of Energy target value of 10mcm2. The good contact resistance of tantalum was demonstrated by simulating high temperature polymer electrolyte membrane electrolysis conditions by anodization performed in 85% phosphoric acid at 130◦C, followed...

  4. Structural evolution of plasma-sprayed nanoscale 3 mol% and 5 mol% yttria-stabilized zirconia coatings during sintering

    Science.gov (United States)

    Zhao, Yan; Gao, Yang

    2017-12-01

    The microstructure of plasma-sprayed nanostructured yttria-stabilized zirconia (YSZ) coatings may change during high-temperature exposure, which would influence the coating performance and service lifetime. In this study, the phase structure and the microstructural evolution of 3YSZ (zirconia-3 mol% yttria) and 5YSZ (zirconia-5 mol% yttria) nanostructured coatings were investigated by means of sintering at 1400 °C for 50-100 h. The microhardness, elastic moduli, and thermal shock cycles of the 3YSZ and 5YSZ nanostructured coatings were also investigated. The results showed that the redistribution of yttrium ions at 1400 °C caused the continuous increase of monoclinic-phase zirconia, but no obvious inter-splat cracking formed at the cross-sections, even after 100 h. Large voids appeared around the nanoporous zone because of the sintering of nanoscale granules upon high-temperature exposure. The microhardness and elastic moduli of the nanostructured coatings first increased and then decreased with increasing sintering times. The growth rate of the nanograins in the 3YSZ coating was lower than that in 5YSZ, which slowed the changes in 3YSZ coating porosity during sintering. Although the 3YSZ coating was prone to monoclinic phase transition, the experimental results showed that the thermal shock resistance of the 3YSZ coating was better than that of the 5YSZ coating.

  5. Effect of (NaPO3)6 concentrations on corrosion resistance of plasma electrolytic oxidation coatings formed on AZ91D magnesium alloy

    International Nuclear Information System (INIS)

    Luo Haihe; Cai Qizhou; Wei Bokang; Yu Bo; Li Dingjun; He Jian; Liu Ze

    2008-01-01

    Different plasma electrolytic oxidation (PEO) coatings were prepared on AZ91D magnesium alloy in electrolytes containing various concentrations of (NaPO 3 ) 6 . The morphologies, chemical compositions and corrosion resistance of the PEO coatings were characterized by environmental scanning electron microscopy (ESEM), X-ray diffractometer (XRD), energy dispersive analysis of X-rays (EDAX), potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) test. The results showed that the PEO coatings were mainly composed of MgO, Mg 2 SiO 4 , MgAl 2 O 4 and amorphous compounds. As the (NaPO 3 ) 6 concentrations increased from 0 to 10 g/l, the thickness and surface roughness of the coatings approximately linearly increased; the MgO and Mg 2 SiO 4 phase increased within the concentration range of 0-3 and 0-5 g/l, and then decreased within the range of 3-10 and 5-10 g/l, respectively, while the MgAl 2 O 4 phase gradually decreased. Moreover, the corrosion resistance of the coatings increased within the range of 0-5 g/l and then decreased within the range of 5-10 g/l. The best corrosion resistance coating was obtained in electrolyte containing 5 g/l (NaPO 3 ) 6 , it had the most compact microstructure. Besides, a reasonable equivalent circuit was established, and the fitting results were consistent with the results of the EIS test

  6. Three-phase-boundary dynamics at the Ni/ScYSZ interface

    DEFF Research Database (Denmark)

    Schmidt, Michael Stenbæk; Hansen, Karin Vels; Norrman, Kion

    2009-01-01

    Chronoamperometry using a three-electrode cell configuration was undertaken with a nickel point-electrode acting as the working electrode on a polished ScYSZ electrolyte in a hydrogen atmosphere at 750–850 °C. High anodic overpotentials resulted in the occurrence of distinct sawtooth oscillation...... of the current oscillations. A mechanism accounting for the observed phenomena and possible implications for solid oxide fuel cell operation are presented...

  7. Fractal approach to surface roughness of TiO{sub 2}/WO{sub 3} coatings formed by plasma electrolytic oxidation process

    Energy Technology Data Exchange (ETDEWEB)

    Rožić, L.J., E-mail: ljrozic@nanosys.ihtmbg.ac.rs [University of Belgrade, IChTM-Department of Catalysis and Chemical Engineering, Njegoševa 12, Belgrade (Serbia); Petrović, S.; Radić, N. [University of Belgrade, IChTM-Department of Catalysis and Chemical Engineering, Njegoševa 12, Belgrade (Serbia); Stojadinović, S. [University of Belgrade, Faculty of Physics, Studentski trg 12-16, Belgrade (Serbia); Vasilić, R. [Faculty of Environmental Governance and Corporate Responsibility, Educons University, Vojvode Putnika 87, Sremska Kamenica (Serbia); Stefanov, P. [Institute of General and Inorganic Chemistry, Bulgarian Academy of Sciences, Sofia 1113 (Bulgaria); Grbić, B. [University of Belgrade, IChTM-Department of Catalysis and Chemical Engineering, Njegoševa 12, Belgrade (Serbia)

    2013-07-31

    In this study, we have shown that atomic force microscopy is a powerful technique to study the fractal parameters of TiO{sub 2}/WO{sub 3} coatings prepared by plasma electrolytic oxidation (PEO) process. Since the surface roughness of obtained oxide coatings affects their physical properties, an accurate description of roughness parameters is highly desirable. The surface roughness, described by root mean squared and arithmetic average values, is analyzed considering the scans of a series of atomic force micrographs. The results show that the oxide coatings exhibit lower surface roughness in initial stage of PEO process. Also, the surfaces of TiO{sub 2}/WO{sub 3} coatings exhibit fractal behavior. Positive correlation between the fractal dimension and surface roughness of the surfaces of TiO{sub 2}/WO{sub 3} coatings in initial stage of PEO process was found. - Highlights: • TiO{sub 2}/WO{sub 3} coatings were obtained by plasma electrolytic oxidation. • Oxide coatings exhibit lower surface roughness in initial stage of process. • The surfaces of TiO{sub 2}/WO{sub 3} coatings exhibit fractal behavior.

  8. The formation of tungsten doped Al{sub 2}O{sub 3}/ZnO coatings on aluminum by plasma electrolytic oxidation and their application in photocatalysis

    Energy Technology Data Exchange (ETDEWEB)

    Stojadinović, Stevan, E-mail: sstevan@ff.bg.ac.rs [University of Belgrade, Faculty of Physics, Studentski trg 12-16, 11000 Belgrade (Serbia); Vasilić, Rastko [University of Belgrade, Faculty of Physics, Studentski trg 12-16, 11000 Belgrade (Serbia); Radić, Nenad [University of Belgrade, Institute of Chemistry, Technology and Metallurgy, Department of Catalysis and Chemical Engineering, Njegoševa 12, 11000 Belgrade (Serbia); Tadić, Nenad [University of Belgrade, Faculty of Physics, Studentski trg 12-16, 11000 Belgrade (Serbia); Stefanov, Plamen [Institute of General and Inorganic Chemistry, Bulgarian Academy of Sciences, Acad. G. Bonchev Str., Block 11, 1113 Sofia (Bulgaria); Grbić, Boško [University of Belgrade, Institute of Chemistry, Technology and Metallurgy, Department of Catalysis and Chemical Engineering, Njegoševa 12, 11000 Belgrade (Serbia)

    2016-07-30

    Highlights: • Tungsten doped Al{sub 2}O{sub 3}/ZnO coatings are formed by plasma electrolytic oxidation (PEO). • Coatings are mainly composed of alpha alumina, ZnO and metallic tungsten. • Photocatalytic activity of doped Al{sub 2}O{sub 3}/ZnO coatings is higher than of undoped ones. • The increase of photoluminescence corresponds to decrease of photocatalytic activity. • Tungsten acts as a charge trap to reduce the recombination rate of electron/hole pairs. - Abstract: Tungsten doped Al{sub 2}O{sub 3}/ZnO coatings are formed by plasma electrolytic oxidation of aluminum substrate in supporting electrolyte (0.1 M boric acid + 0.05 M borax + 2 g/L ZnO) with addition of different concentrations of Na{sub 2}WO{sub 4}·2H{sub 2}O. The morphology, crystal structure, chemical composition, and light absorption characteristics of formed surface coatings are investigated. The X-ray diffraction and X-ray photoelectron spectroscopy results indicate that formed surface coatings consist of alpha and gamma phase of Al{sub 2}O{sub 3}, ZnO, metallic tungsten and WO{sub 3}. Obtained results showed that incorporated tungsten does not have any influence on the absorption spectra of Al{sub 2}O{sub 3}/ZnO coatings, which showed invariable band edge at about 385 nm. The photocatalytic activity of undoped and tungsten doped Al{sub 2}O{sub 3}/ZnO coatings is estimated by the photodegradation of methyl orange. The photocatalytic activity of tungsten doped Al{sub 2}O{sub 3}/ZnO coatings is higher thanof undoped Al{sub 2}O{sub 3}/ZnO coatings; the best photocatalytic activity is ascribed to coatings formed in supporting electrolyte with addition of 0.3 g/L Na{sub 2}WO{sub 4}·2H{sub 2}O. Tungsten in Al{sub 2}O{sub 3}/ZnO coatings acts as a charge trap, thus reducing the recombination rate of photogenerated electron-hole pairs. The results of PL measurements are in agreement with photocatalytic activity. Declining PL intensity corresponds to increasing photocatalytic activity of the

  9. The formation of tungsten doped Al_2O_3/ZnO coatings on aluminum by plasma electrolytic oxidation and their application in photocatalysis

    International Nuclear Information System (INIS)

    Stojadinović, Stevan; Vasilić, Rastko; Radić, Nenad; Tadić, Nenad; Stefanov, Plamen; Grbić, Boško

    2016-01-01

    Highlights: • Tungsten doped Al_2O_3/ZnO coatings are formed by plasma electrolytic oxidation (PEO). • Coatings are mainly composed of alpha alumina, ZnO and metallic tungsten. • Photocatalytic activity of doped Al_2O_3/ZnO coatings is higher than of undoped ones. • The increase of photoluminescence corresponds to decrease of photocatalytic activity. • Tungsten acts as a charge trap to reduce the recombination rate of electron/hole pairs. - Abstract: Tungsten doped Al_2O_3/ZnO coatings are formed by plasma electrolytic oxidation of aluminum substrate in supporting electrolyte (0.1 M boric acid + 0.05 M borax + 2 g/L ZnO) with addition of different concentrations of Na_2WO_4·2H_2O. The morphology, crystal structure, chemical composition, and light absorption characteristics of formed surface coatings are investigated. The X-ray diffraction and X-ray photoelectron spectroscopy results indicate that formed surface coatings consist of alpha and gamma phase of Al_2O_3, ZnO, metallic tungsten and WO_3. Obtained results showed that incorporated tungsten does not have any influence on the absorption spectra of Al_2O_3/ZnO coatings, which showed invariable band edge at about 385 nm. The photocatalytic activity of undoped and tungsten doped Al_2O_3/ZnO coatings is estimated by the photodegradation of methyl orange. The photocatalytic activity of tungsten doped Al_2O_3/ZnO coatings is higher thanof undoped Al_2O_3/ZnO coatings; the best photocatalytic activity is ascribed to coatings formed in supporting electrolyte with addition of 0.3 g/L Na_2WO_4·2H_2O. Tungsten in Al_2O_3/ZnO coatings acts as a charge trap, thus reducing the recombination rate of photogenerated electron-hole pairs. The results of PL measurements are in agreement with photocatalytic activity. Declining PL intensity corresponds to increasing photocatalytic activity of the coatings, indicating slower recombination of electron-hole pairs.

  10. Femtosecond laser additive manufacturing of YSZ

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Jian; Bai, Shuang [PolarOnyx, Inc., San Jose, CA (United States)

    2017-04-15

    Laser additive manufacturing (LAM) of Yttria-Stabilized Zirconia (YSZ) is investigated using femtosecond (fs) fiber lasers. Various processing conditions are studied, which leads to desired characteristics in terms of morphology, porosity, hardness, microstructural and mechanical properties of the processed components. High-density (>99%) YSZ part with refined grain and increased hardness was obtained. Microstructure features of fabricated specimens were studied with SEM, EDX, the measured micro hardness is achieved as high as 18.84 GPa. (orig.)

  11. LSM-YSZ Reactions in Different Atmospheres

    DEFF Research Database (Denmark)

    Chen, Ming; Liu, Yi-Lin; Hagen, Anke

    2009-01-01

    -powder reaction. LSM reacts differently with YSZ in different atmospheres. In air, m-ZrO2 (monoclinic) is formed; while in N2, SrZrO3 and/or La2Zr2O7 are formed depending on the initial LSM/YSZ ratio. The reactions are reversible with varying P(O2) i.e. treating the sample in air after the heat treatment in N2...

  12. Effects of cathode pulse at high frequency on structure and composition of Al2TiO5 ceramic coatings on Ti alloy by plasma electrolytic oxidation

    International Nuclear Information System (INIS)

    Yao Zhongping; Liu Yunfu; Xu Yongjun; Jiang Zhaohua; Wang Fuping

    2011-01-01

    Research highlights: → Al 2 TiO 5 in the coating on Ti alloy by PEO treatment changes with the increase of the cathode pulse, regardless of the amount and the grain size. → The cathode pulse brings about the decrease of γ-Al 2 O 3 and the increase of rutile TiO 2 in the coating. → The appropriate cathode pulse during PEO process is beneficial to reduce residual discharging channels and improve the density of the coating. - Abstract: The aim of this work is to investigate the effects of cathode pulse under high working frequency on structure and composition of ceramic coatings on Ti-6Al-4V alloys by plasma electrolytic oxidation (PEO). Ceramic coatings were prepared on Ti alloy by pulsed bi-polar plasma electrolytic oxidation in NaAlO 2 solution. The phase composition, morphology and element distribution in the coating were investigated by X-ray diffractometry, scanning electron microscopy and energy distribution spectroscopy, respectively. The coating was mainly composed of a large amount of Al 2 TiO 5 . As the cathode pulse was increased, the amount and grain size of Al 2 TiO 5 were first increased, and then decreased. γ-Al 2 O 3 in the coating was gradually decreased to nothing with the increase in the cathode pulse whereas rutile TiO 2 began to form in the coating. As opposed to the single-polar anode pulse mode, the cathode pulse reduced the thickness of the coatings. However, as the cathode pulse intensity continued to increase, the coating then became thicker regardless of cathode current density or pulse width. In addition, the residual discharging channels were reduced and the density of the coating was increased with the appropriate increase of the cathode pulse.

  13. Electrolytic Synthesis of Ni-W-MWCNT Composite Coating for Alkaline Hydrogen Evolution Reaction

    Science.gov (United States)

    Elias, Liju; Hegde, A. Chitharanjan

    2018-03-01

    Nickel-tungsten multi-walled carbon nanotube (Ni-W-MWCNT) composite films were fabricated by an electrodeposition technique, and their electrocatalytic activity toward hydrogen evolution reaction (HER) was studied. Ni-W-MWCNT composite films with a homogeneous dispersion of MWCNTs were deposited from an optimal Ni-W plating bath containing functionalized MWCNTs, under galvanostatic condition. The presence of functionalized MWCNT was found to enhance the induced codeposition of the reluctant metal W and resulted in a W-rich composite coating with improved properties. The electrocatalytic behaviors of Ni-W-MWCNT composite coating toward HER were studied by cyclic voltammetry (CV) and chronopotentiometry techniques in 1.0 M KOH medium. Further, Tafel polarization and electrochemical impedance spectroscopy (EIS) studies were carried out to establish the kinetics of HER on the alloy and composite electrodes. The experimental results revealed that the addition of MWCNTs (having a diameter of around 10-15 nm) into the alloy plating bath has a significant effect on the electrocatalytic behavior of Ni-W alloy deposit. The Ni-W-MWCNT composite coating was found to show better HER activity than the conventional Ni-W alloy coating. The enhanced electrocatalytic activity of Ni-W-MWCNT composite coating is attributed to the MWCNT intersticed in the deposit matrix, evidenced by surface morphology, composition and phase structure of the coating through SEM, EDS and XRD analyses, respectively.

  14. Biocorrosion resistance of coated magnesium alloy by microarc oxidation in electrolyte containing zirconium and calcium salts

    Science.gov (United States)

    Wang, Ya-Ming; Guo, Jun-Wei; Wu, Yun-Feng; Liu, Yan; Cao, Jian-Yun; Zhou, Yu; Jia, De-Chang

    2014-09-01

    The key to use magnesium alloys as suitable biodegradable implants is how to adjust their degradation rates. We report a strategy to prepare biocompatible ceramic coating with improved biocorrosion resistance property on AZ91D alloy by microarc oxidation (MAO) in a silicate-K2ZrF6 solution with and without Ca(H2PO4)2 additives. The microstructure and biocorrosion of coatings were characterized by XRD and SEM, as well as electrochemical and immersion tests in simulated body fluid (SBF). The results show that the coatings are mainly composed of MgO, Mg2SiO4, m-ZrO2 phases, further Ca containing compounds involve the coating by Ca(H2PO4)2 addition in the silicate-K2ZrF6 solution. The corrosion resistance of coated AZ91D alloy is significantly improved compared with the bare one. After immersing in SBF for 28 d, the Si-Zr5-Ca0 coating indicates a best corrosion resistance performance.

  15. X-ray Computed Tomographic Investigation of the Porosity and Morphology of Plasma Electrolytic Oxidation Coatings

    Czech Academy of Sciences Publication Activity Database

    Zhang, X.; Aliasghari, S.; Němcová, A.; Burnett, T.L.; Kuběna, Ivo; Šmíd, Miroslav; Thompson, G.; Skeldon, P.; Withers, P.J.

    2016-01-01

    Roč. 8, č. 13 (2016), s. 8801-8810 ISSN 1944-8244 R&D Projects: GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : plasma electrolytic oxidation * porosity * scanning electron microscopy * titanium * X-ray computed tomography Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 7.504, year: 2016 http://pubs.acs.org/doi/abs/10.1021/acsami.6b00274

  16. Development and testing of anode-supported solid oxide fuel cells with slurry-coated electrolyte and cathode

    Energy Technology Data Exchange (ETDEWEB)

    Muccillo, R.; Muccillo, E.N.S.; Fonseca, F.C.; Franca, Y.V.; Porfirio, T.C. [Centro de Ciencia e Tecnologia de Materiais, Instituto de Pesquisas Energeticas e Nucleares, C.P. 11049, Pinheiros, S. Paulo, SP 05422-970 (Brazil); de Florio, D.Z. [Instituto de Quimica, UNESP, R. Prof. Francisco Degni s/n, Araraquara, SP 14801-970 (Brazil); Berton, M.A.C.; Garcia, C.M. [Instituto de Tecnologia para o Desenvolvimento, DPMA, C.P. 19067, Curitiba, PR 81531-980 (Brazil)

    2006-06-01

    A laboratory setup was designed and put into operation for the development of solid oxide fuel cells (SOFCs). The whole project consisted of the preparation of the component materials: anode, cathode and electrolyte, and the buildup of a hydrogen leaking-free sample chamber with platinum leads and current collectors for measuring the electrochemical properties of single SOFCs. Several anode-supported single SOFCs of the type (ZrO{sub 2}:Y{sub 2}O{sub 3}+NiO) thick anode/(ZrO{sub 2}:Y{sub 2}O{sub 3}) thin electrolyte/(La{sub 0.65}Sr{sub 0.35}MnO{sub 3}+ZrO{sub 2}:Y{sub 2}O{sub 3}) thin cathode have been prepared and tested at 700 and 800{sup o}C after in situ H{sub 2} anode reduction. The main results show that the slurry-coating method resulted in single-cells with good reproducibility and reasonable performance, suggesting that this method can be considered for fabrication of SOFCs. (author)

  17. Pengaruh NiCrAlY, Ni/Cr2O3/CrxCy Sebagai Variasi Bond Coat Dengan Penambahan Lapisan Al2O3 dan YSZ Pada Inconel 625 Terhadap Struktur Mikro Lapisan Menggunakan Metode Flame Spraying

    Directory of Open Access Journals (Sweden)

    Aprian Immanuel

    2017-01-01

    Full Text Available Thermal Barrier Coating (TBC berfungsi untuk mengurangi temperatur substrat serta meningkatkan daya tahannya terhadap korosi dan oksidasi. Pada penelitian ini, digunakan flame spraying dari variasi bond coat (Ni-Cr-Al-Y, (Ni/CrO3/CrXCY dan tanpa bond coat serta melapisi kembali lapisan bond coat dengan Al2O3 dan ZrO2 – 8%Y2O3 sebagai Thermal Barrier Coating untuk diteliti pengaruhnya terhadap struktur mikro lapisan yang terbentuk. Hasil flame spray diamati dengan SEM pada variasi bond coat NiCrAlY ditemukan beberapa serbuk dari material top coat dengan beberapa kondisi yaitu meleleh (melted, meleleh sebagian (semi melted, dan tidak meleleh (unmelted. Ditemukan poros yang merata hampir di seluruh permukaan sampel dan munculnya pengintian retak. Perbedaan sebelum dan sesudah perlakuan ada pada persebaran setiap unsur di setiap spesimen, dan lapisan oksida yang terbentuk pada seluruh variasi bond coat

  18. Processing microstructure property correlation of porous Ni-YSZ cermets anode for SOFC application

    International Nuclear Information System (INIS)

    Pratihar, Swadesh K.; Dassharma, A.; Maiti, H.S.

    2005-01-01

    The present paper investigates microstructural properties and electrical conductivity of cermets prepared by a solid-state technique, a liquid-dispersion technique and a novel electroless coating technique. The Ni-YSZ processed through different techniques shows varying temperature-conductivity behaviour. The cermets synthesised by electroless coating were found to be electronically conducting with 20 vol% nickel, which is substantially lower than that normally reported. The conductivity of Ni-YSZ cermets was found highest for the samples prepared by an electroless coating technique and lowest for the samples prepared by a solid-state technique, the samples prepared from liquid-dispersion show an intermediate value for a constant nickel content. The variation in electrical conductivity has been well explained from the microstructure of the samples

  19. Electromotive Potential Distribution and Electronic Leak Currents in Working YSZ Based SOCs

    DEFF Research Database (Denmark)

    Mogensen, Mogens Bjerg; Jacobsen, Torben

    2009-01-01

    The size of electronic leak currents through the YSZ electrolyte of solid oxide cells have been calculated using basic solid state electrochemical relations and literature data. The distribution of the electromotive potential, of Galvani potential, of concentration of electrons, e, and electron...... holes, h, was also calculated as these parameters are the basis for the understanding of the electronic conductivity that causes the electronic leak currents. The results are illustrated with examples. The effects of electrolyte thickness, temperature and cell voltage on the electronic leak current...

  20. Nanosized TiN-SBR hybrid coating of stainless steel as bipolar plates for polymer electrolyte membrane fuel cells

    International Nuclear Information System (INIS)

    Kumagai, Masanobu; Myung, Seung-Taek; Asaishi, Ryo; Sun, Yang-Kook; Yashiro, Hitoshi

    2008-01-01

    In attempt to improve interfacial electrical conductivity of stainless steel for bipolar plates of polymer electrolyte membrane fuel cells, TiN nanoparticles were electrophoretically deposited on the surface of stainless steel with elastic styrene butadiene rubber (SBR) particles. From transmission electron microscopic observation, it was found that the TiN nanoparticles (ca. 50 nm) surrounded the spherical SBR particles (ca. 300-600 nm), forming agglomerates. They were well adhered on the surface of the type 310S stainless steel. With help of elasticity of SBR, the agglomerates were well fitted into the interfacial gap between gas diffusion layer (GDL) and stainless steel bipolar plate, and the interfacial contact resistance (ICR), simultaneously, was successfully reduced. A single cell using the TiN nanoparticles-coated bipolar plates, consequently, showed comparable cell performance with the graphite employing cell at a current density of 0.5 A cm -2 (12.5 A). Inexpensive TiN nanoparticle-coated type 310S stainless steel bipolar plates would become a possible alternate for the expensive graphite bipolar plates as use in fuel cell applications

  1. Bright metal coatings from sustainable electrolytes: the effect of molecular additives on electrodeposition of nickel from a deep eutectic solvent.

    Science.gov (United States)

    Abbott, Andrew P; Ballantyne, Andrew; Harris, Robert C; Juma, Jamil A; Ryder, Karl S

    2017-01-25

    Organic and inorganic additives are often added to nickel electroplating solutions to improve surface finish, reduce roughness and promote uniform surface morphology of the coatings. Such additives are usually small molecules and often referred to as brighteners or levellers. However, there have been limited investigations into the effect of such additives on electrodeposition from ionic liquids (ILs) and deep eutectic solvents (DESs). Here we study the effect of four additives on electrolytic nickel plating from an ethyleneglycol based DES; these are nicotinic acid (NA), methylnicotinate (MN), 5,5-dimethylhydantoin (DMH) and boric acid (BA). The additives show limited influence on the bulk Ni(ii) speciation but have significant influence on the electrochemical behaviour of Ni deposition. Small concentrations (ca. 15 mM) of NA and MN show inhibition of Ni(ii) reduction whereas high concentrations of DMH and BA are required for a modest difference in behaviour from the additive free system. NA and MN also show that they significantly alter the nucleation and growth mechanism when compared to the additive free system and those with DMH and BA. Each of the additive systems had the effect of producing brighter and flatter bulk electrodeposits with increased coating hardness but XRD shows that NA and MN direct crystal growth to the [111] orientation whereas DMH and BA direct crystal growth to the [220] orientation.

  2. Influence of C3H8O3 in the electrolyte on characteristics and corrosion resistance of the microarc oxidation coatings formed on AZ91D magnesium alloy surface

    International Nuclear Information System (INIS)

    Wu Di; Liu Xiangdong; Lu Kai; Zhang Yaping; Wang Huan

    2009-01-01

    Ceramic coatings were fabricated on AZ91D Mg-alloy substrate by microarc oxidation in Na 2 SiO 3 -NaOH-Na 2 EDTA electrolytes with and without C 3 H 8 O 3 addition. The effects of different concentrations of C 3 H 8 O 3 contained in the electrolyte on coatings thickness were investigated. The surface morphologies, RMS roughness, phase compositions and corrosion resistance property of the ceramic coatings were analyzed by scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray diffraction (XRD), and electrochemical corrosion test respectively. It is found that the addition of C 3 H 8 O 3 into silicate electrolyte leads to increase of the unit-area adsorptive capacity of the negative ions at anode-electrolyte interface and thus improves the compactness and corrosion resistance of the MAO coating. The coating thickness decreases gradually with the increase of concentrations of C 3 H 8 O 3 in the electrolyte. The oxide coating formed in base electrolyte containing 4 mL/L C 3 H 8 O 3 exhibits the best surface appearance, the lowest surface RMS roughness (174 nm) and highest corrosion resistance. In addition, both ceramic coatings treated in base electrolyte with and without C 3 H 8 O 3 are mainly composed of periclase MgO and forsterite Mg 2 SiO 4 phase, but no diffraction peak of Mg phase is found in the patterns.

  3. High-compactness coating grown by plasma electrolytic oxidation on AZ31 magnesium alloy in the solution of silicate-borax

    Science.gov (United States)

    Shen, M. J.; Wang, X. J.; Zhang, M. F.

    2012-10-01

    A ceramic coating was formed on the surface of AZ31 magnesium alloy by plasma electrolytic oxidation (PEO) in the silicate solution with and without borax doped. The composition, morphology, elements and roughness as well as mechanical property of the coating were investigated by X-ray diffraction (XRD), scanning electron microscope (SEM), energy dispersive X-ray spectrometry (EDS), X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM) and reciprocal-sliding tribometer. The results show that the PEO coating is mainly composed of magnesia. When using borax dope, boron element is permeating into the coating and the boron containing phase exist in the form of amorphous. In addition, the microhardness and compactness of the PEO coating are improved significantly due to doped borax.

  4. Microdistribution of phases and substructure of the composite electrolytic self-lubricating copper-molybdenite coating

    International Nuclear Information System (INIS)

    Pribysh, I.Z.; Bakakin, G.N.; Borzyak, A.G.; Sajfullin, R.S.

    1978-01-01

    The influence of MoS 2 particles on the substructure of a copper matrix was studied, and their location in the composition was established. It is shown that the presence of molybdenite causes a variation in the conditions of electrical crystallization of copper. The optimum composition has been found, which is used as a self-lubricating coating for friction machine parts

  5. The peculiarities of electrochemical deposition and morphology of ZnMn alloy coatings obtained from pyrophosphate electrolyte

    Directory of Open Access Journals (Sweden)

    Bučko Mihael M.

    2011-01-01

    Full Text Available The first successful attempt to electrodeposit ZnMn alloy coatings from alkaline bath was made only a few years ago. In this kind of solution, potassium pyrophosphate (K4P2O7 serves both as a complexing agent and as the basic electrolyte. The aim of this work was to study the electrodeposition process and properties of ZnMn alloy coatings deposited from pyrophosphate solution, with a new kind of alkaline pyrophosphate bath. Namely, chloride salts were used as the source of metal ions and ascorbic acid was used as reducing agent. The composition of the plating solution was as follows: 1 mol dm-3 K4P2O7 + 0.017 mol dm-3 ascorbic acid + 0.05 mol dm-3 ZnCl2 + 0.05 mol dm-3 MnCl2•4H2O. Cathodic processes during the alloy electrodeposition were investigated using linear voltammetry. The influence of addition of small amounts of ascorbic acid on the cathodic processes was established. It was shown that this substance inhibits hydrogen evolution and increases the current efficiency of alloy deposition. The current efficiency in the plating bath examined was in the range of 25 and 30%, which was quite higher as compared to the results reported in the literature for electrodeposition of ZnMn alloy from pyrophosphate bath. Electrodeposition of ZnMn alloys was performed galvanostatically on steel panels, at current densities of 20120 mA cm-2. The coatings with the best appearance were obtained at current densities between 30 and 80 mA cm-2. The surface morphology studies, based on atomic force microscopy measurements, showed that morphology of the deposits is highly influenced by deposition current density. ZnMn coating deposited at 30 mA cm-2 was more compact and possessed more homogeneous structure (more uniform agglomeration size than the coating deposited at 80 mA cm-2. Such dependence of morphology on the current density could be explained by the high rate of hydrogen evolution reaction during the electrodeposition process.

  6. Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

    International Nuclear Information System (INIS)

    Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

    2016-01-01

    Highlights: • Corrosion behaviors of a PEO coating was investigated after the salt spray test. • Corrosion products have significant effects on corrosion behaviors of the coating. • An electrochemical corrosion model is proposed. - Abstract: The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

  7. Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Guo, Changhong; Jiang, Guirong [College of Mechanical Engineering, Yanshan University, Qinhuangdao 066004 (China); Shen, Dejiu, E-mail: DejiuShen@163.com [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China)

    2016-08-15

    Highlights: • Corrosion behaviors of a PEO coating was investigated after the salt spray test. • Corrosion products have significant effects on corrosion behaviors of the coating. • An electrochemical corrosion model is proposed. - Abstract: The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

  8. Structure, tribocorrosion and biocide characterization of Ca, P and I containing TiO{sub 2} coatings developed by plasma electrolytic oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Sáenz de Viteri, V., E-mail: virginia.saenzdeviteri@tekniker.es [IK4-Tekniker, Polo Tecnológico de Eibar, Calle Iñaki Goenaga, 5, Eibar 20600 (Spain); Bayón, R.; Igartua, A. [IK4-Tekniker, Polo Tecnológico de Eibar, Calle Iñaki Goenaga, 5, Eibar 20600 (Spain); Barandika, G. [Departamento de Química Inorgánica, Facultad de Ciencia y Tecnología, Universidad del País Vasco, UPV/EHU, Apartado 644, Bilbao E-48080 (Spain); Moreno, J. Esteban; Peremarch, C. Pérez-Jorge; Pérez, M. Martínez [Department of Clinical Microbiology, IIS-Fundación Jiménez Díaz, Av. Reyes Católicos 2, Madrid 28040 (Spain)

    2016-03-30

    Graphical abstract: - Highlights: • Ca, P and I doped TiO{sub 2} coatings were developed by means of plasma electrolytic oxidation (PEO) technique. • Microstructure and chemical composition of the developed coating were in depth analyzed. • The effect of wear-corrosion synergy was studied through tribocorrosion tests. • Antibacterial efficiency of iodine as biocide agent was analyzed by means of bacterial adhesion study. • A TiO{sub 2} coating with improved wear-corrosion resistance, suitable surface for cell adhesion and biocide properties was achieved. - Abstract: In hip joint implants, in particular in the stems, wear-corrosion effects can accelerate the degradation of the biomaterial. The lack of osseointegration and the risk of contracting implant-associated infections may be other reasons for a premature failure of the implant. In this work, TiO{sub 2} coatings have been developed by means of plasma electrolytic oxidation (PEO) technique in order to achieve wear-resistant hard coatings with osseointegration ability and biocide characteristics. During the PEO process, elements that favor cell growth, like Ca and P, were introduced into the coating. With the purpose of providing the coating with antibacterial properties iodine was added like biocide agent. The microstructure and chemical composition of the developed coatings were analyzed in order to see if the surface of the films was suitable for the cell attachment. The effect of wear-corrosion synergy was studied by means of tribocorrosion tests. Finally, the biocide capacity of iodine against Staphylococcus aureus and Staphylococcus epidermidis was analyzed through bacterial adhesion tests. High wear and corrosion resistance was shown in one of the developed coatings. The achieved surface microstructures seem to be appropriate to improve the osseointegration with proper pore size and porosity index. The antibacterial capacity of iodine was confirmed for S. epidermidis.

  9. Development of layered anode structures supported over Apatite-type Solid Electrolytes

    Directory of Open Access Journals (Sweden)

    Pandis P.

    2016-01-01

    Full Text Available Apatite-type lanthanum silicates (ATLS materials have attracted interest in recent literature as solid electrolytes for SOFCs. The fabrication of an ATLS based fuel cell with the state-of-art electrodes (NiO/YSZ as anode and LSCF or LSM as cathode can show degradation after long operation hours due to Si diffusion mainly towards the anode. In this work, we report a “layer-by-layer anodic electrodes” fabrication by means of spin coating and physical spraying. The overall aim of this work is the successful fabrication of such a layered structure including suitable blocking layers towards the inhibition of Si interdiffusion from the apatite electrolyte to the anode. The results showed that the deposition of 3 layers of LFSO/GDC (3μm, NiO/GDC (4μm and the final NiO/YSZ anode layer provided a stable half-cell, with no solid state reaction occurring among the electrodes and no Si diffusion observed towards the anode after thermal treatment at 800°C for 120h.

  10. Variable Emittance Electrochromics Using Ionic Electrolytes and Low Solar Absorptance Coatings

    Science.gov (United States)

    Chandrasekhar, Prasanna

    2011-01-01

    One of the last remaining technical hurdles with variable emittance devices or skins based on conducting polymer electrochromics is the high solar absorptance of their top surfaces. This high solar absorptance causes overheating of the skin when facing the Sun in space. Existing technologies such as mechanical louvers or loop heat pipes are virtually inapplicable to micro (solar absorption to Alpha(s) of between 0.30 and 0.46. Coupled with the emittance properties of the variable emittance skins, this lowers the surface temperature of the skins facing the Sun to between 30 and 60 C, which is much lower than previous results of 100 C, and is well within acceptable satellite operations ranges. The performance of this technology is better than that of current new technologies such as microelectromechanical systems (MEMS), electrostatics, and electrophoretics, especially in applications involving micro and nano spacecraft. The coatings are deposited inside a high vacuum, layering multiple coatings onto the top surfaces of variable emittance skins. They are completely transparent in the entire relevant infrared region (about 2 to 45 microns), but highly reflective in the visible-NIR (near infrared) region of relevance to solar absorptance.

  11. A high performance ceria based interdiffusion barrier layer prepared by spin-coating

    DEFF Research Database (Denmark)

    Plonczak, Pawel; Joost, Mario; Hjelm, Johan

    2011-01-01

    A multiple spin-coating deposition procedure of Ce0.9Gd0.1O1.95 (CGO) for application in solid oxide fuel cells (SOFCs) was developed. The thin and dense CGO layer can be employed as a barrier layer between yttria stabilised zirconia (YSZ) electrolyte and a (La, Sr)(Co, Fe)O3 based cathode....... The decomposition of the polymer precursor used in the spin-coating process was studied. The depositions were performed on anode supported half cells. By controlling the sintering temperature between each spin-coating process, dense and crack-free CGO films with a thickness of approximately 1 μm were obtained....... The successive steps of dense layer production was investigated by scanning electron microscopy. X-ray diffraction was employed to monitor the crystal structure of the CGO layer sintered at different temperatures. The described spin coated barrier layer was evaluated using an anode supported cell...

  12. Investigation of the effects of process sequence on the contact resistance characteristics of coated metallic bipolar plates for polymer electrolyte membrane fuel cells

    Science.gov (United States)

    Turan, Cabir; Cora, Ömer Necati; Koç, Muammer

    2013-12-01

    In this study, results of an investigation on the effects of manufacturing and coating process sequence on the contact resistance (ICR) of metallic bipolar plates (BPP) for polymer electrolyte membrane fuel cells (PEMFCs) are presented. Firstly, uncoated stainless steel 316L blanks were formed into BPP through hydroforming and stamping processes. Then, these formed BPP samples were coated with three different PVD coatings (CrN, TiN and ZrN) at three different thicknesses (0.1, 0.5 and 1 μm). Secondly, blanks of the same alloy were coated first with the same coatings, thickness and technique; then, they were formed into BPPs of the same shape and dimensions using the manufacturing methods as in the first group. Finally, these two groups of BPP samples were tested for their ICR to reveal the effect of process sequence. ICR tests were also conducted on the BPP plates both before and after exposure to corrosion to disclose the effect of corrosion on ICR. Coated-then-formed BPP samples exhibited similar or even better ICR performance than formed-then-coated BPP samples. Thus, manufacturing of coated blanks can be concluded to be more favorable and worth further investigation in quest of making cost effective BPPs for mass production of PEMFC.

  13. Effects of cathode current density on structure and corrosion resistance of plasma electrolytic oxidation coatings formed on ZK60 Mg alloy

    International Nuclear Information System (INIS)

    Su Peibo; Wu Xiaohong; Guo Yun; Jiang Zhaohua

    2009-01-01

    Current density is a key factor in plasma electrolytic oxidation (PEO) process. The aim of this paper is to study the effects of cathode current density on the composition, morphology, and corrosion resistance of ceramic coatings on ZK60 magnesium alloy prepared through bi-polar plasma electrolytic oxidation in Na 3 PO 4 solution. The phase composition, morphology, and corrosion resistance were studied by X-ray Diffraction (XRD), Scanning Electron Microscope (SEM), Electrochemical Impedance Spectroscopy (EIS) and potentiodynamic polarization in 3.5% NaCl solution. It is found that the as-produced coatings are only composed of MgO. The increase of cathode current density made the coatings less porous and more compact. Analysis of EIS and potentiodynamic polarization technique on the samples shows that the corrosion resistance of the coated samples is better than that of ZK60 magnesium alloy, and that a bigger cathode current density can improve the corrosion resistance of as-prepared coatings.

  14. The influence of nanoparticle aggregation on formation of ZrO{sub 2} electrolyte thin films by electrophoretic deposition

    Energy Technology Data Exchange (ETDEWEB)

    Kalinina, E.G., E-mail: kalinina@iep.uran.ru [Institute of Electrophysics, Russian Academy of Sciences, Ural Branch, 106 Amundsen Street, 620016 Ekaterinburg (Russian Federation); Ural Federal University, 19 Mira Street, 620002 Ekaterinburg (Russian Federation); Efimov, A.A. [Moscow Institute of Physics and Technology, 9 Institutskii per., 141700 Dolgoprudny, Moscow Region (Russian Federation); Safronov, A.P. [Institute of Electrophysics, Russian Academy of Sciences, Ural Branch, 106 Amundsen Street, 620016 Ekaterinburg (Russian Federation); Ural Federal University, 19 Mira Street, 620002 Ekaterinburg (Russian Federation)

    2016-08-01

    The paper presents the results of the studies of electrically stabilized nonaqueous suspensions of ZrO{sub 2} stabilized by Y{sub 2}O{sub 3} (YSZ) nanoparticles with an average diameter of 11 nm for the formation of green films of electrolyte for solid oxide fuel cells. Nanoparticles were de-aggregated to different degrees, which were provided by the ultrasonic treatment and the centrifugation, and monitored by the dynamic light scattering. YSZ green thin films were obtained by the electrophoretic deposition (EPD) on dense lanthanum strontium manganite cathodes using suspensions with the average diameter of aggregates: 107; 66; 53 nm. To investigate the possibilities of EPD we used the model drying of the same suspensions cast upon the same substrates. It was shown that the structure and the morphology of the green films obtained by EPD was different compared to the films prepared by the model drying of the suspension. The drying of the stable suspension resulted in the formation of loose aggregates on the surface. The efficient packing of electrically stabilized particles was prevented by the forces of electrostatic repulsion between them. In the case of EPD the electrocoagulation of particles near the cathode takes place with the formation of dense aggregates. As a result, uncharged spherical aggregates with an average size of about 100–200 nm settle on the surface of the cathode and pack into a uniform dense coating suitable for the subsequent sintering of a gas-tight coating for the solid YSZ electrolyte. - Highlights: • Impact of nanoparticle aggregation on the electrophoretic deposition is studied. • Sedimentation of stabilized particles results in formation of loose aggregates. • The formation of dense layer is facilitated by electrocoagulation of particles.

  15. The influence of nanoparticle aggregation on formation of ZrO_2 electrolyte thin films by electrophoretic deposition

    International Nuclear Information System (INIS)

    Kalinina, E.G.; Efimov, A.A.; Safronov, A.P.

    2016-01-01

    The paper presents the results of the studies of electrically stabilized nonaqueous suspensions of ZrO_2 stabilized by Y_2O_3 (YSZ) nanoparticles with an average diameter of 11 nm for the formation of green films of electrolyte for solid oxide fuel cells. Nanoparticles were de-aggregated to different degrees, which were provided by the ultrasonic treatment and the centrifugation, and monitored by the dynamic light scattering. YSZ green thin films were obtained by the electrophoretic deposition (EPD) on dense lanthanum strontium manganite cathodes using suspensions with the average diameter of aggregates: 107; 66; 53 nm. To investigate the possibilities of EPD we used the model drying of the same suspensions cast upon the same substrates. It was shown that the structure and the morphology of the green films obtained by EPD was different compared to the films prepared by the model drying of the suspension. The drying of the stable suspension resulted in the formation of loose aggregates on the surface. The efficient packing of electrically stabilized particles was prevented by the forces of electrostatic repulsion between them. In the case of EPD the electrocoagulation of particles near the cathode takes place with the formation of dense aggregates. As a result, uncharged spherical aggregates with an average size of about 100–200 nm settle on the surface of the cathode and pack into a uniform dense coating suitable for the subsequent sintering of a gas-tight coating for the solid YSZ electrolyte. - Highlights: • Impact of nanoparticle aggregation on the electrophoretic deposition is studied. • Sedimentation of stabilized particles results in formation of loose aggregates. • The formation of dense layer is facilitated by electrocoagulation of particles.

  16. Dynamics of the YSZ-Pt Interface

    DEFF Research Database (Denmark)

    Bay, Lasse; Jacobsen, Torben

    1997-01-01

    Yttria stabilized zirconia (YSZ)-Pt point electrodes were examined by linear potential sweep, potential step and impedance measurements at 1000 degrees C in air. Inductive loops and hysteresis phenomena with long relaxation times were found. Atomic force microscopy showed changes of the interface...

  17. Preparation of SmBiO{sub 3} buffer layer on YSZ substrate by an improved chemical solution deposition route

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Xiaolei [Key Laboratory of Advanced Technologies of Materials (Ministry of Education of China), Superconductivity and New Energy R& D Center, Mail Stop 165#, Southwest Jiaotong University, Chengdu, Sichuan 610031 (China); Pu, Minghua, E-mail: mhpu@home.swjtu.edu.cn [Key Laboratory of Advanced Technologies of Materials (Ministry of Education of China), Superconductivity and New Energy R& D Center, Mail Stop 165#, Southwest Jiaotong University, Chengdu, Sichuan 610031 (China); Zhao, Yong [Key Laboratory of Advanced Technologies of Materials (Ministry of Education of China), Superconductivity and New Energy R& D Center, Mail Stop 165#, Southwest Jiaotong University, Chengdu, Sichuan 610031 (China); School of Materials Science and Engineering, University of New South Wale, Sydney, NSW 2052 (Australia)

    2016-12-15

    Highlights: • The proper conditions for SBO growth are 794 °C for 60 min in flowing Ar gas, the temperature of epitaxial growth is relatively low. • The total time by SSD technique for organic solvent removing, salts decomposition and layer growth is not up to 2 h, which are much less than that needed for traditional CSD of over 10 h. • SBO layer on YSZ prepared by SSD technique are suitable for the growth of YBCO, The results may be the usable reference for continuous preparation of SBO buffer layer on IBAD-YSZ/Ni-based alloy tapes. - Abstract: A quick route for chemical solution deposition (CSD) has been developed to prepare SmBiO{sub 3} (SBO) layers on yttria stabilized zirconia (YSZ) substrates rapidly by using of solid state decomposition (SSD) technique. The proper conditions for volatilization of lactic acid, which as solvent in precursor coated layer, and SBO growth are 115°C for 30 min and 794°C for 60 min in flowing Ar gas. The coated layers are amorphous structure of mixture oxides and quasi-crystal structure of SBO before and after growth, respectively. The total time by this quick CSD route for organic solvent volatilization, salts decomposed and layer growth is not up to 2 h, which are much less than that needed for traditional CSD of over 10 h. SBO layer is directly epitaxial growth on YSZ substrate without any lattice rotation. SBO layer prepared by this quick route as well as that by traditional route are suitable for the growth of YBCO. The superconducting transition temperature and critical current density of the coated YBCO layer on SBO/YSZ obtained by this quick route are up to 90 K and 1.66 MA/cm{sup 2}. These results may be the usable reference for continuous preparation of SBO buffer layer on IBAD-YSZ/Ni-based alloy tapes.

  18. Hot corrosion behavior of plasma-sprayed partially stabilized zirconia coatings in a lithium molten salt

    International Nuclear Information System (INIS)

    Cho, Soo Haeng; Hong, Sun Seok; Kang, Dae Seong; Park, Byung Heong; Hur, Jin Mok; Lee, Han Soo

    2008-01-01

    The electrolytic reduction of spent oxide fuel involves the liberation of oxygen in a molten LiCl electrolyte, which results in a chemically aggressive environment that is too corrosive for typical structural materials. It is essential to choose the optimum material for the process equipment handling molten salt. IN713LC is one of the candidate materials proposed for application in electrolytic reduction process. In this study, Yttria-Stabilized Zirconia (YSZ) top coat was applied to a surface of IN713LC with an aluminized metallic bond coat by an optimized plasma spray process, and were investigated the corrosion behavior at 675 .deg. C for 216 hours in the molten salt LiCl-Li 2 O under an oxidizing atmosphere. The as-coated and tested specimens were examined by OM, SEM/EDS and XRD, respectively. The bare superalloy reveals obvious weight loss, and the corrosion layer formed on the surface of the bare superalloy was spalled due to the rapid scale growth and thermal stress. The top coatings showed a much better hot-corrosion resistance in the presence of LiCl-Li 2 O molten salt when compared to those of the uncoated superalloy and the aluminized bond coatings. These coatings have been found to be beneficial for increasing to the hot-corrosion resistance of the structural materials for handling high temperature lithium molten salts

  19. A spectroscopic and microstructural study of oxide coatings produced on a Ti–6Al–4V alloy by plasma electrolytic oxidation

    International Nuclear Information System (INIS)

    Hussein, R.O.; Nie, X.; Northwood, D.O.

    2012-01-01

    Highlights: ► PEO (plasma electrolytic oxidation) for production of oxide coatings on a Ti–6Al–4V alloy. ► Two different current modes namely pulsed unipolar and bipolar was used. ► Optical emission spectroscopy (OES) was used to characterize the PEO plasma. ► This is the first attempt to characterize spectroscopically the PEO plasma of Ti and its alloys. ► The discharge behavior effect on the formation and structure of the coating was determined. - Abstract: In this study, we have used PEO (plasma electrolytic oxidation) for the production of oxide coatings on a Ti–6Al–4V alloy at two different current modes, namely pulsed unipolar and bipolar. Optical emission spectroscopy (OES) in the visible and near UV band (280–800 nm) was used to characterize the PEO plasma. The emission spectra were recorded and the plasma temperature profile versus processing time was constructed using a line intensity ratios method. The aim of this work was to study the effect of the process parameters, including current mode and pulse duration time, on the plasma characteristics, surface morphology and microstructure and corrosion resistance of oxides grown on Ti–6Al–4V by PEO process. Scanning electron microscopy (SEM) with energy dispersive X-ray analysis (EDS) and X-ray diffraction (XRD) were used to study the coating microstructure, morphology and phase composition. The corrosion resistance of the coated and uncoated samples was examined by potentiodynamic polarization in a 3.5% NaCl solution. It was found that the plasma temperature profiles are significantly influenced by changing the current mode from unipolar to bipolar. The strongest discharges that are initiated at the interface between the substrate and the coating can be reduced or eliminated by using a bipolar current mode. This produces a thinner, denser and more corrosion-resistant coating.

  20. Effect of individual discharge cascades on the microstructure of plasma electrolytic oxidation coatings

    International Nuclear Information System (INIS)

    Troughton, S.C.; Nominé, A.; Dean, J.; Clyne, T.W.

    2016-01-01

    Highlights: • High speed current/video monitoring of discharge cascades. • SEM and X-ray Computed Tomography of cascade sites. • Effects of supply frequency and process interruption. • Explanation of cascade localisation. - Abstract: Short duration (∼1 s) PEO treatments have been applied to aluminium alloy samples on which coatings of thickness ∼100 μm had previously been created. This was done using the small area electrical monitoring system previously developed in the Gordon Laboratory in Cambridge. Voltage supply frequencies of 50 Hz and 2.5 kHz were employed. Fairly high resolution SEM micrographs were taken, covering the whole surface of small area samples (ie over a circular area of diameter about 0.9 mm). This was done both before and after the 1 s PEO treatments. X-ray tomographic data were also obtained in the vicinity of a recently-completed set of discharges. The outcomes of these observations were correlated with synchronised high speed electrical monitoring and video photography, carried out during the PEO treatment periods. Localised cascades (comprising hundreds of individual discharges) were observed in all cases, persisting throughout the 1 s periods and also reappearing in the same location when a second 1 s PEO treatment was applied to the same sample. This repetition of discharges at the same location is apparently due to the deep pores associated with these sites, creating a pathway of low electrical resistance, even after appreciable oxidation has occurred in the vicinity. Observations were made of the way in which the surfaces were reconstructed locally as discharge cascades occurred. With the high frequency voltage supply, discharge lifetimes were limited to the half-cycle period (of 200 μs), but in other respects the cascades were similar to those with the lower frequency. However, some discharges occurred during cathodic half-cycles with the high frequency supply, at the same location as the anodic discharges in the cascade

  1. Electrolytic trichloroethene degradation using mixed metal oxide coated titanium mesh electrodes.

    Science.gov (United States)

    Petersen, Matthew A; Sale, Thomas C; Reardon, Kenneth F

    2007-04-01

    Electrochemical systems provide a low cost, versatile, and controllable platform to potentially treat contaminants in water, including chlorinated solvents. Relative to bare metal or noble metal amended materials, dimensionally stable electrode materials such as mixed metal oxide coated titanium (Ti/MMO) have advantages in terms of stability and cost, important factors for sustainable remediation solutions. Here, we report the use of Ti/MMO as an effective cathode substrate for treatment of trichloroethene (TCE). TCE degradation in a batch reactor was measured as the decrease of TCE concentration over time and the corresponding evolution of chloride; notably, this occurred without the formation of commonly encountered chlorinated intermediates. The reaction was initiated when Ti/MMO cathode potentials were less than -0.8 V vs. the standard hydrogen electrode, and the rate of TCE degradation increased linearly with progressively more negative potentials. The maximum pseudo-first-order heterogeneous rate constant was approximately 0.05 cm min(-1), which is comparable to more commonly used cathode materials such as nickel. In laboratory-scale flow-though column reactors designed to simulate permeable reactive barriers (PRBs), TCE concentrations were reduced by 80-90%. The extent of TCE flux reduction increased with the applied potential difference across the electrodes and was largely insensitive to the spacing distance between the electrodes. This is the first report of the electrochemical reduction of a chlorinated organic contaminant at a Ti/MMO cathode, and these results support the use of this material in PRBs as a possible approach to manage TCE plume migration.

  2. Effect of individual discharge cascades on the microstructure of plasma electrolytic oxidation coatings

    Energy Technology Data Exchange (ETDEWEB)

    Troughton, S.C. [Department of Materials Science & Metallurgy, Cambridge Universitym 27 Charles Babbage Road, Cambridge CB3 0FS (United Kingdom); Nominé, A. [Department of Physical Sciences, Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Dean, J. [Department of Materials Science & Metallurgy, Cambridge Universitym 27 Charles Babbage Road, Cambridge CB3 0FS (United Kingdom); Clyne, T.W., E-mail: twc10@cam.ac.uk [Department of Materials Science & Metallurgy, Cambridge Universitym 27 Charles Babbage Road, Cambridge CB3 0FS (United Kingdom)

    2016-12-15

    Highlights: • High speed current/video monitoring of discharge cascades. • SEM and X-ray Computed Tomography of cascade sites. • Effects of supply frequency and process interruption. • Explanation of cascade localisation. - Abstract: Short duration (∼1 s) PEO treatments have been applied to aluminium alloy samples on which coatings of thickness ∼100 μm had previously been created. This was done using the small area electrical monitoring system previously developed in the Gordon Laboratory in Cambridge. Voltage supply frequencies of 50 Hz and 2.5 kHz were employed. Fairly high resolution SEM micrographs were taken, covering the whole surface of small area samples (ie over a circular area of diameter about 0.9 mm). This was done both before and after the 1 s PEO treatments. X-ray tomographic data were also obtained in the vicinity of a recently-completed set of discharges. The outcomes of these observations were correlated with synchronised high speed electrical monitoring and video photography, carried out during the PEO treatment periods. Localised cascades (comprising hundreds of individual discharges) were observed in all cases, persisting throughout the 1 s periods and also reappearing in the same location when a second 1 s PEO treatment was applied to the same sample. This repetition of discharges at the same location is apparently due to the deep pores associated with these sites, creating a pathway of low electrical resistance, even after appreciable oxidation has occurred in the vicinity. Observations were made of the way in which the surfaces were reconstructed locally as discharge cascades occurred. With the high frequency voltage supply, discharge lifetimes were limited to the half-cycle period (of 200 μs), but in other respects the cascades were similar to those with the lower frequency. However, some discharges occurred during cathodic half-cycles with the high frequency supply, at the same location as the anodic discharges in the cascade

  3. Suspension chemistry and electrophoretic deposition of zirconia electrolyte on conducting and non-conducting substrates

    International Nuclear Information System (INIS)

    Das, Debasish; Basu, Rajendra N.

    2013-01-01

    Graphical abstract: - Highlights: • Stable suspension of yttria stabilized zirconia (YSZ) obtained in isopropanol medium. • Suspension chemistry and process parameters for electrophoretic deposition optimized. • Deposited film quality changed with iodine and water (dispersants) concentration. • Dense YSZ film (∼5 μm) fabricated onto non-conducting porous NiO-YSZ anode substrate. - Abstract: Suspensions of 8 mol% yttria stabilized zirconia (YSZ) particulates in isopropanol medium are prepared using acetylacetone, iodine and water as dispersants. The effect of dispersants concentration on suspension stability, particle size distribution, electrical conductivity and pH of the suspensions are studied in detail to optimize the suspension chemistry. Electrophoretic deposition (EPD) has been conducted to produce thin and dense YSZ electrolyte films. Deposition kinetics have been studied in depth and good quality films on conducting substrate are obtained at an applied voltage of 15 V for 3 min. YSZ films are also fabricated on non-conducting NiO-YSZ anode substrate using a steel plate on the reverse side of the substrate. Upon co-firing at 1400 °C for 6 h a dense YSZ film of thickness ∼5 μm is obtained. Such a half cell (anode + electrolyte) can be used to fabricate a solid oxide fuel cell on applying a suitable cathode layer

  4. 3D Microstructure Effects in Ni-YSZ Anodes: Influence of TPB Lengths on the Electrochemical Performance

    Directory of Open Access Journals (Sweden)

    Omar M. Pecho

    2015-10-01

    Full Text Available 3D microstructure-performance relationships in Ni-YSZ anodes for electrolyte-supported cells are investigated in terms of the correlation between the triple phase boundary (TPB length and polarization resistance (Rpol. Three different Ni-YSZ anodes of varying microstructure are subjected to eight reduction-oxidation (redox cycles at 950 °C. In general the TPB lengths correlate with anode performance. However, the quantitative results also show that there is no simplistic relationship between TPB and Rpol. The degradation mechanism strongly depends on the initial microstructure. Finer microstructures exhibit lower degradation rates of TPB and Rpol. In fine microstructures, TPB loss is found to be due to Ni coarsening, while in coarse microstructures reduction of active TPB results mainly from loss of YSZ percolation. The latter is attributed to weak bottlenecks associated with lower sintering activity of the coarse YSZ. The coarse anode suffers from complete loss of YSZ connectivity and associated drop of TPBactive by 93%. Surprisingly, this severe microstructure degradation did not lead to electrochemical failure. Mechanistic scenarios are discussed for different anode microstructures. These scenarios are based on a model for coupled charge transfer and transport, which allows using TPB and effective properties as input. The mechanistic scenarios describe the microstructure influence on current distributions, which explains the observed complex relationship between TPB lengths and anode performances. The observed loss of YSZ percolation in the coarse anode is not detrimental because the electrochemical activity is concentrated in a narrow active layer. The anode performance can be predicted reliably if the volume-averaged properties (TPBactive, effective ionic conductivity are corrected for the so-called short-range effect, which is particularly important in cases with a narrow active layer.

  5. 3D Microstructure Effects in Ni-YSZ Anodes: Influence of TPB Lengths on the Electrochemical Performance.

    Science.gov (United States)

    Pecho, Omar M; Mai, Andreas; Münch, Beat; Hocker, Thomas; Flatt, Robert J; Holzer, Lorenz

    2015-10-21

    3D microstructure-performance relationships in Ni-YSZ anodes for electrolyte-supported cells are investigated in terms of the correlation between the triple phase boundary (TPB) length and polarization resistance ( R pol ). Three different Ni-YSZ anodes of varying microstructure are subjected to eight reduction-oxidation (redox) cycles at 950 °C. In general the TPB lengths correlate with anode performance . However, the quantitative results also show that there is no simplistic relationship between TPB and R pol . The degradation mechanism strongly depends on the initial microstructure. Finer microstructures exhibit lower degradation rates of TPB and R pol . In fine microstructures, TPB loss is found to be due to Ni coarsening, while in coarse microstructures reduction of active TPB results mainly from loss of YSZ percolation. The latter is attributed to weak bottlenecks associated with lower sintering activity of the coarse YSZ. The coarse anode suffers from complete loss of YSZ connectivity and associated drop of TPB active by 93%. Surprisingly, this severe microstructure degradation did not lead to electrochemical failure. Mechanistic scenarios are discussed for different anode microstructures. These scenarios are based on a model for coupled charge transfer and transport, which allows using TPB and effective properties as input. The mechanistic scenarios describe the microstructure influence on current distributions, which explains the observed complex relationship between TPB lengths and anode performances. The observed loss of YSZ percolation in the coarse anode is not detrimental because the electrochemical activity is concentrated in a narrow active layer. The anode performance can be predicted reliably if the volume-averaged properties (TPB active , effective ionic conductivity) are corrected for the so-called short-range effect, which is particularly important in cases with a narrow active layer.

  6. Fluctuations at electrode-YSZ interfaces

    DEFF Research Database (Denmark)

    Jacobsen, Torben; Hansen, Karin Vels; Skou, Eivind

    2005-01-01

    Current fluctuations at potentiostatically controlled point electrodes of Pt, La$_{0.85}$Sr$_{0.15}$MnO$_3$ and Ni on YSZ surfaces are determined at 1000$^\\circ$C. For the oxygen reduction process on Pt electrodes characteristic sawtooth shaped low frequency fluctuations are observed. At temperat......Current fluctuations at potentiostatically controlled point electrodes of Pt, La$_{0.85}$Sr$_{0.15}$MnO$_3$ and Ni on YSZ surfaces are determined at 1000$^\\circ$C. For the oxygen reduction process on Pt electrodes characteristic sawtooth shaped low frequency fluctuations are observed....../water atmosphere are presented for discussion. The origin of the observations is not known at present but it appears likely that they are related to the activation/deactivation mechanism of SOFCs....

  7. Structural, photoluminescent and photocatalytic properties of TiO{sub 2}:Eu{sup 3+} coatings formed by plasma electrolytic oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Stojadinović, Stevan, E-mail: sstevan@ff.bg.ac.rs [University of Belgrade, Faculty of Physics, Studentski trg 12–16, Belgrade 11000 (Serbia); Radić, Nenad; Grbić, Boško [University of Belgrade, Institute of Chemistry, Technology and Metallurgy, Department of Catalysis and Chemical Engineering, Njegoševa 12, Belgrade 11000 (Serbia); Maletić, Slavica [University of Belgrade, Faculty of Physics, Studentski trg 12–16, Belgrade 11000 (Serbia); Stefanov, Plamen [Institute of General and Inorganic Chemistry, Bulgarian Academy of Sciences, Acad. G. Bonchev Str., Block 11, Sofia 1113 (Bulgaria); Pačevski, Aleksandar [University of Belgrade, Faculty of Mining and Geology, Đušina 7, 11000 Belgrade (Serbia); Vasilić, Rastko [University of Belgrade, Faculty of Physics, Studentski trg 12–16, Belgrade 11000 (Serbia)

    2016-05-01

    Graphical abstract: - Highlights: • TiO{sub 2}:Eu{sup 3+} coatings are formed by plasma electrolytic oxidation (PEO). • Photoluminescence is related to transitions of Eu{sup 3+} from level {sup 5}D{sub 0} to levels {sup 7}F{sub J}. • Eu{sup 3+} ions occupy non-inversion symmetry sites in the coatings. • PEO time is an important factor affecting photocatalytic activity. - Abstract: In this paper, we used plasma electrolytic oxidation (PEO) of titanium in water solution containing 10 g/L Na{sub 3}PO{sub 4}·12H{sub 2}O + 2 g/L Eu{sub 2}O{sub 3} powder for preparation of TiO{sub 2}:Eu{sup 3+} coatings. The surfaces of obtained coatings exhibit a typical PEO porous structure. The energy dispersive X-ray spectroscopy analysis showed that the coatings are mainly composed of Ti, O, P, and Eu; it is observed that Eu content in the coatings increases with PEO time. The X-ray diffraction analysis indicated that the coatings are crystallized and composed of anatase and rutile TiO{sub 2} phases, with anatase being the dominant one. X-ray photoelectron spectroscopy revealed that Ti 2p spin-orbit components of TiO{sub 2}:Eu{sup 3+} coatings are shifted towards higher binding energy, with respect to pure TiO{sub 2} coatings, suggesting that Eu{sup 3+} ions are incorporated into TiO{sub 2} lattice. Diffuse reflectance spectroscopy showed that TiO{sub 2}:Eu{sup 3+} coatings exhibit evident red shift with respect to the pure TiO{sub 2} coatings. Photoluminescence (PL) emission spectra of TiO{sub 2}:Eu{sup 3+} coatings are characterized by sharp emission bands in orange–red region ascribed to f–f transitions of Eu{sup 3+} ions from excited level {sup 5}D{sub 0} to lower levels {sup 7}F{sub J} (J = 0, 1, 2, 3, and 4). The excitation PL spectra of TiO{sub 2}:Eu{sup 3+} coatings can be divided into two regions: the broad band region from 250 nm to 350 nm associated with charge transfer state of Eu{sup 3+} and the series of sharp peaks in the range from 350 nm to 550 nm

  8. Application of a Coated Film Catalyst Layer Model to a High Temperature Polymer Electrolyte Membrane Fuel Cell with Low Catalyst Loading Produced by Reactive Spray Deposition Technology

    Directory of Open Access Journals (Sweden)

    Timothy D. Myles

    2015-10-01

    Full Text Available In this study, a semi-empirical model is presented that correlates to previously obtained experimental overpotential data for a high temperature polymer electrolyte membrane fuel cell (HT-PEMFC. The goal is to reinforce the understanding of the performance of the cell from a modeling perspective. The HT-PEMFC membrane electrode assemblies (MEAs were constructed utilizing an 85 wt. % phosphoric acid doped Advent TPS® membranes for the electrolyte and gas diffusion electrodes (GDEs manufactured by Reactive Spray Deposition Technology (RSDT. MEAs with varying ratios of PTFE binder to carbon support material (I/C ratio were manufactured and their performance at various operating temperatures was recorded. The semi-empirical model derivation was based on the coated film catalyst layer approach and was calibrated to the experimental data by a least squares method. The behavior of important physical parameters as a function of I/C ratio and operating temperature were explored.

  9. Electrochemical Characterization of Ni/(Sc)YSZ Electrodes

    DEFF Research Database (Denmark)

    Ramos, Tania; Thydén, Karl Tor Sune; Mogensen, Mogens Bjerg

    2010-01-01

    Investigations of Ni/(Sc)YSZ cermets for solid oxide cells (SOCs) were performed by electrochemical impedance spectroscopy (EIS), under varying experimental conditions and upon redox cycling, using three different designs of symmetric cells. The deconvolution and fitting of the obtained impedance...... parameters. Initial degradation results for both Ni/ScYSZ and Ni/YSZ based anodes under very high steam content are also reported. ©2010 COPYRIGHT ECS - The Electrochemical Society...

  10. Microstructural degradation of Ni-YSZ anodes for solid oxide fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Thyden, K.

    2008-03-15

    that Ni sintering / coarsening is significantly increased, not only at higher temperatures, but also when the concentration of H2O in the reducing atmosphere is increased. It is proposed that the mobility of Ni is facilitated by the formation of Ni-OH complexes which are capable of segregating on the Ni particles surface, on the YSZ surface and via gas phase. This is a mechanism which has previously been reported in the context of Ni steam-reforming catalysis. In the context of electrochemically tested and technologically relevant cells, the majority of the microstructural work is performed on a cell tested at 850 deg. C under relatively severe conditions for 17,500 hours. It is demonstrated that the major Ni rearrangements take place at the interface between anode and electrolyte. It is also shown that the degree of Ni sintering is dependent on the position along the fuel gas flow. The sintering is found to be most severe close to the fuel gas outlet. This difference in Ni sintering along the fuel gas flow is attributed to the increasing concentration of H2O at high fuel utilizations. Two-dimensional microstructural analyses of the anode from the cell tested for 17,500 hours indicate a general increase of the Ni volume-fraction close to the electrolyte interface. From three-dimensional reconstructions using FIB-SEM it can be concluded that Ni must have segregated from the outer parts of the anode in order to yield the measured Ni content close to the electrolyte. It is also concluded that the Ni segregation has taken place on the length scale of several micrometers in the anode of this long-term tested cell. (au)

  11. TEM analysis and wear resistance of the ceramic coatings on Q235 steel prepared by hybrid method of hot-dipping aluminum and plasma electrolytic oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Lu Lihong [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Science and Research Department, Chinese People' s Armed Police Academy, Langfang 065000 (China); Zhang Jingwu [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Shen Dejiu, E-mail: sdj217@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Wu Lailei; Jiang Guirong [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Li Liang [State Key Laboratory of Automotive Safety and Energy, Tsinghua University, Beijing 100084 (China)

    2012-01-25

    Highlights: Black-Right-Pointing-Pointer Transmission electron microscopy (TEM) was firstly used to analyze the phase composition of the ceramic coatings. Black-Right-Pointing-Pointer The phase composition of the ceramic coatings is mainly amorphous phase and crystal Al{sub 2}O{sub 3} oxides. Black-Right-Pointing-Pointer The cross-section micro-hardness of the treated samples was investigated, the hardness of the ceramic coatings is about HV1300. Black-Right-Pointing-Pointer The wear resistance of the PEO samples is about 3 times higher than that of the heat treated 45 steel. - Abstract: The hybrid method of PEO and hot-dipping aluminum (HDA) was employed to deposit composite ceramic coatings on the surface of Q235 steel. The composition of the composite coatings was investigated with X-ray diffraction (XRD) and transmission electron microscopy (TEM), respectively. The cross-section microstructure and micro-hardness of the treated specimens were investigated and analyzed with scanning electron microscopy (SEM) and microscopic hardness meter (MHM), respectively. The wear resistance of the ceramic coatings was investigated by a self-made rubbing wear testing machine. The results indicate that metallurgical bonding can be observed between the ceramic coatings and the steel substrate. There are many micro-pores and micro-cracks, which act as the discharge channels and result of quick and non-uniform cooling of melted sections in the plasma electrolytic oxidation ceramic coatings. The phase composition of the ceramic coatings is mainly composed of amorphous phase and crystal Al{sub 2}O{sub 3} oxides. The crystal Al{sub 2}O{sub 3} phase includes {kappa}-Al{sub 2}O{sub 3}, {theta}-Al{sub 2}O{sub 3} and {beta}-Al{sub 2}O{sub 3}. The grain size of the {kappa}-Al{sub 2}O{sub 3} crystal is quite non-uniform. The hardness of the ceramic coatings is about HV1300 and 10 times higher than that of the Q235 substrate, which was favorable to the better wear resistance of the ceramic

  12. High-performance supercapacitors of carboxylate-modified hollow carbon nanospheres coated on flexible carbon fibre paper: Effects of oxygen-containing group contents, electrolytes and operating temperature

    International Nuclear Information System (INIS)

    Phattharasupakun, Nutthaphon; Wutthiprom, Juthaporn; Suktha, Phansiri; Iamprasertkun, Pawin; Chanlek, Narong; Shepherd, Celine; Hadzifejzovic, Emina; Moloney, Mark G.; Foord, John S.; Sawangphruk, Montree

    2017-01-01

    Although functionalized carbon-based materials have been widely used as the supercapacitor electrodes, the optimum contents of the functional groups, the charge storage mechanisms, and the effects of electrolytes and operating temperature have not yet been clearly investigated. In this work, carboxylate-modified hollow carbon nanospheres (c-HCN) with different functional group contents synthesized by an oxidation process of carbon nanospheres with nitric acid were coated on flexible carbon fibre paper and used as the supercapacitor electrodes. An as-fabricated supercapacitor of the c-HCN with a finely tuned 6.2 atomic % of oxygen of the oxygen-containing groups in an ionic liquid electrolyte exhibits a specific capacitance of 390 F g"−"1, a specific energy of 115 Wh kg"−"1, and a maximum specific power of 13548 W kg"−"1 at 70 °C. The charge storage mechanism investigated is based on the chemical adsorption of the ionic liquid electrolyte on the c-HCN electrode. This process is highly reversible leading to high capacity retention. The supercapacitor in this work may be practically used in many high energy and power applications.

  13. Microstructural and chemical changes at the Ni/YSZ interface

    DEFF Research Database (Denmark)

    Hansen, Karin Vels; Primdahl, Søren; Chorkendorff, Ib

    2001-01-01

    A bent nickel wire was pressed against a yttria-stabilised zirconia (YSZ) surface, creating a small contact area. The Ni/YSZ interface was investigated and characteristic microstructures were found to develop during 200-300 h heat treatment at 1000 degreesC in 97% H-2/3% H2O with and without...... contact area on the YSZ developed a hill and valley structure with an amplitude of 100 nm. The nickel wires showed negative imprints of the YSZ structures. (C) 2001 Elsevier Science B.V. All rights reserved....... polarisation. A ridge of impurities up to 1.6 mum high was seen to develop along the Ni/YSZ/H-2 boundary. The impurity phase can be characterised as an alkali silicate phase containing Mn, Na, Ti, Mg, K, Al and Si. Most of these elements seem to be coming from impurities in the nickel. The initially flat...

  14. Non-contact temperature Raman measurement in YSZ and alumina ceramics

    Science.gov (United States)

    Thapa, Juddha; Chorpening, Benjamin T.; Buric, Michael P.

    2018-02-01

    Yttria-stabilized zirconia (YSZ: ZrO2 + Y2O3) and alumina (Al2O3) are widely used in high-temperature applications due to their high-temperature stability, low thermal conductivity, and chemical inertness. Alumina is used extensively in engineered ceramic applications such as furnace tubes and thermocouple protection tubes, while YSZ is commonly used in thermal barrier coatings on turbine blades. Because they are already often found in high temperature and combustion applications, these two substances have been compared as candidates for Raman thermometry in high-temperature energy-related applications. Both ceramics were used with as-received rough surfaces, i.e., without polishing or modification. This closely approximates surface conditions in practical high-temperature situations. A single-line argon ion laser at 488nm was used to excite the materials inside a cylindrical furnace while measuring Raman spectra with a fixed-grating spectrometer. The shift in the peak positions of the most intense A1g peak at 418cm-1 (room temperature position) of alumina ceramic and relatively more symmetric Eg peak at 470cm-1 (room temperature position) of YSZ were measured and reported along with a thermocouple-derived reference temperature up to about 1000°C. This study showed that alumina and YSZ ceramics can be used in high-temperature Raman thermometry with an accuracy of 4.54°C and 10.5°C average standard deviations respectively over the range of about 1000°C. We hope that this result will guide future researchers in selecting materials and utilizing Raman non-contact temperature measurements in harsh environments.

  15. Break down of losses in thin electrolyte SOFCs

    DEFF Research Database (Denmark)

    Barfod, Rasmus; Hagen, Anke; Ramousse, S.

    2006-01-01

    /YSZ cermet anode, and a LSM composite cathode. Additional, qualitative information was obtained using symmetric cells with LSM composite electrodes. The investigations were carried out in the temperature interval from 700 to 850 degrees C. The electrolyte and anode activation energies obtained were 0.9 and 1...

  16. Preparation of anode-electrolyte structures using graphite, sodium bicarbonate or citric acid as pore forming agents for application in solid oxide fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Paz Fiuza, Raigenis da; Silva, Marcos Aurelio da; Guedes, Bruna C.; Pontes, Luiz A.; Boaventura, Jaime Soares [UFBA, Salvador, Bahia (Brazil). Energy and Materials Science Group

    2010-07-01

    Cermets based on Ni supported on YSZ or GDC were prepared for use as anode in direct reform SOFCs. NaHCO3 (Na-Ni-YSZ and Na-Ni-GDC) or citric acid (Ac-Ni-YSZ and Ac-Ni-GDC) were used as pore forming agents (PFAs). The SOFC anode was also prepared using graphite (G-Ni-YSZ and G-Ni-GDC) as PFA for the purposes of comparison. The testing unitary SOFC, planar type, was made by pressing the anode-electrolyte assembly, followed by sintering at 1500 C. After this, LSM (lanthanum and strontium manganite) paint was used for the cathode deposition. The powdered cermets were evaluated in ethanol steam reforming at 650 C. The ethanol conversion was 84% and 32% for cermets Na-Ni-YSZ and G-Ni-YSZ, respectively and the selectivity to H{sub 2} was 32 and 20% for the two cermets, respectively. The Na-Ni-YSZ cermet was ten times more resistant to carbon deposition than the G-Ni-YSZ cermet. SEM micrographs of the anode-electrolyte assembly showed that the use of NaHCO{sub 3} as PFA created a well formed interface between layers with homogeneously distributed pores. In contrast, graphite as PFA formed a loose interface between anode and electrolyte. The performance of the unitary SOFC was evaluated using ethanol, hydrogen or methane as fuel. The cell operated well using any of these fuels; however, they exhibited different electrochemical behavior. (orig.)

  17. Thermal cycling behavior of YSZ and La2(Zr0.7Ce0.3)2O7 as double-ceramic-layer systems EB-PVD TBCs

    International Nuclear Information System (INIS)

    Xu Zhenhua; He Limin; Mu Rende; Lu Feng; He Shimei; Cao Xueqiang

    2012-01-01

    Highlights: ► DCL coating has a longer lifetime than that of single layer coating of LZ7C3 or YSZ. ► The unique growth modes of columns within DCL coating. ► The presence of cerium in both Ce 3+ and Ce 4+ oxidation states within the coating surface. ► The spallation of DCL coating induced by transverse cracks may be the first emergence of delamination followed by spalling layer by layer. ► The outward diffusion of Cr element (bond coat) into LZ7C3 layer. - Abstract: Double-ceramic-layer (DCL) thermal barrier coatings (TBCs) of La 2 (Zr 0.7 Ce 0.3 ) 2 O 7 (LZ7C3) and yttria stabilized zirconia (YSZ) were deposited by electron beam-physical vapor deposition (EB-PVD). The thermal cycling test at 1573 K in burner-rig with a coal gas flame indicates the thermal cycling life of DCL coating is not only much longer than that of LZ7C3 coating, but also approximately 27% longer than that of YSZ coating. The superior sintering-resistance of LZ7C3 coating and the unique growth modes of columns within DCL coating are all very helpful to the prolongation of thermal cycling life of DCL coating. The failure of DCL coating is mainly a result of the reduction–oxidation of cerium oxide, the re-crystallization of some LZ7C3 fine grains, the cracks initiation, propagation and extension, the abnormal oxidation of bond coat, the degradation of t′-phase in YSZ coating and the outward diffusion of Cr alloying element into LZ7C3 coating. Since no single material that has been studied so far satisfies all the requirements for high temperature applications, DCL coating is an important development direction of TBCs.

  18. Lead-Free Sn-Ce-O Composite Coating on Cu Produced by Pulse Electrodeposition from an Aqueous Acidic Sulfate Electrolyte

    Science.gov (United States)

    Sharma, Ashutosh; Das, Karabi; Das, Siddhartha

    2017-10-01

    Pulse-electrodeposited Sn-Ce-O composite solder coatings were synthesized on a Cu substrate from an aqueous acidic solution containing stannous sulfate (SnSO4·3H2O), sulfuric acid (H2SO4), and Triton X-100 as an additive. The codeposition was achieved by adding nano-cerium oxide powder in varying concentrations from 5 g/L to 20 g/L into the electrolytic bath. Microstructural characterization was carried out using x-ray diffraction (XRD), scanning electron microscopy, and transmission electron microscopy. The XRD analysis showed that the deposits consist mainly of tetragonal β (Sn) with reduced cerium oxide species. The composite coatings thus obtained exhibit a smaller grain size, possess higher microhardness, and a lower melting point than the monolithic Sn coating. The electrical resistivity of the developed composites increases, however, but lies within the permissible limits for current lead-free solder applications. Also, an optimum balance of properties in terms of microhardness, adhesion, melting point and resistivity can be obtained with 0.9 wt.% cerium oxide in the Sn matrix, which enables potential applications in solder joints and packaging.

  19. Bilayer electrolyte-anode for solid oxide fuel cell; Obtencao de bicamadas eletrolito-anodo para pilhas a combustivel de oxido solido

    Energy Technology Data Exchange (ETDEWEB)

    Crochemore, G.B.; Marcomini, R.F.; Souza, D.P.F. de [Universidade Federal de Sao Carlos (GEMM/UFSCAR), Sao Carlos, SP (Brazil). Programa de Pos Graduacao em Ciencia e Engenharia de Materiais], Email: dulcina@ufscar.br; Rabelo, A.A. [Universidade Federal do Para (UFPA), Belem, PA (Brazil). Fac. de Engenharia de Materiais

    2010-07-01

    Solid oxide fuel cell is a high efficient device hence it plays a very important role in the hydrogen economy. However, the cell operation temperature must be lower than 800 deg C, what is attainable for thin Yttria stabilized zirconia (YSZ) electrolytes. The tape casting process is the most used technique because it allows a very fine tuning of the tape thickness. In this work it were investigated the processing conditions for obtaining electrolyte-anode (YSZ/ YSZ-NiO) bilayers with no lamination after the sintering process. (author)

  20. Synthesis, processing and characterization of the solid oxide half-cells cathode/electrolyte of strontium-doped lanthanum manganite/Yttria-stabilized zirconia

    International Nuclear Information System (INIS)

    Chiba, Rubens

    2010-01-01

    The ceramic films of strontium-doped lanthanum manganite (LSM) and strontium doped lanthanum manganite/Yttria-stabilized zirconia (LSM/YSZ) are used as cathodes of the high temperature solid oxide fuel cells (HTSOFC). These porous ceramic films had been deposited on the YSZ dense ceramic substrate, used as electrolyte, structural component of the module, thus conferring a configuration of half-cell called auto-support. The study of the half-cell it is basic, therefore in the interface cathode/electrolyte occurs the oxygen reduction reaction, consequently influencing in the performance of the HTSOFC. In this direction, the present work contributes for the processing of thin films, using the wet powder spraying technique, adopted for the conformation of the ceramic films for allowing the attainment of porous layers with thicknesses varied in the order of micrometers. The LSM powders were synthesized by the citrate technique and the LSM/YSZ powders synthesized by the solid mixture technique. In the stage of formation were prepared organic suspensions of LSM and LSM/YSZ fed by gravity in a manual aerograph. For the formation of the YSZ substrate was used a hydraulic uniaxial press. The attainment of solid oxide half-cells cathode/electrolyte was possible of crystalline structures hexagonal for phase LSM and cubic for phase YSZ. The half-cells micrographs show that the YSZ substrate is dense, enough to be used as solid electrolyte, and the LSM and LSM/YSZ films are presented porous with approximately 30 μm of thickness and good adherence between the cathodes and the electrolyte. The presence of composite cathode between the LSM cathode and YSZ substrate, presented an increase in the electrochemical performance in the oxygen reduction reaction. (author)

  1. Structural evolution, thermomechanical recrystallization and electrochemical corrosion properties of Ni-Cu-Mg amorphous coating on mild steel fabricated by dual-anode electrolytic processing

    Energy Technology Data Exchange (ETDEWEB)

    Abdulwahab, M., E-mail: mabdulwahab@abu.edu.ng [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, Pretoria (South Africa); Department of Metallurgical and Materials Engineering, Ahmadu Bello University, Zaria (Nigeria); Fayomi, O.S.I., E-mail: ojosundayfayomi3@gmail.com [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, Pretoria (South Africa); Department of Mechanical Engineering, Covenant University, Ota (Nigeria); Popoola, A.P.I., E-mail: popoolaapi@tut.ac.za [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, Pretoria (South Africa)

    2016-07-01

    Highlights: • The surface of the coat containing Ni-Cu-Mg alloy on mild steel have sufficiently enhanced the properties. • Isothermally treated composites demonstrated 45% increase in the micro-hardness and 79.6% corrosion resistance. • The thermal stability of the developed Ni-Cu-Mg thin films on mild steel was excellent. - Abstract: The electrolytic Ni-Cu based alloy coating with admixed interfacial blend of Mg have been successfully prepared on mild steel substrate by dual anode electroplating processes over a range of applied current density and dwell time. The electrocodeposition of Ni-Cu-Mg coating was investigated in the presence of other bath additives. The influence of deposition current on surface morphology, adhesion behavior, preferred crystal orientation, surface topography and electrochemical activity of Ni-Cu-Mg alloy coating on mild steel were systematically examined. The thermal stability of the developed composite materials was examined via isothermal treatment. Scanning electron microscope equipped with EDS, X-ray diffraction, Atomic force microscope, micro-hardness tester and 3 μmetrohm Potentiostat/galvanostat were used to compare untreated and isothermally treated electrocodeposited composite. The induced activity of the Ni-Cu-Mg alloy changed the surface modification and results to crystal precipitation within the structural interface by the formation of Cu{sub ,} Ni{sub 2}Mg{sub 3} phase. The obtained results showed that the introduction of Mg particles in the plating bath generally modified the surface and brings an increase in the hardness and corrosion resistance of Ni-Cu-Mg layers fabricated. Equally, isothermally treated composites demonstrated an improved properties indicating 45% increase in the micro-hardness and 79.6% corrosion resistance which further showed that the developed composite is thermally stable.

  2. Rational coating of Li7P3S11 solid electrolyte on MoS2 electrode for all-solid-state lithium ion batteries

    Science.gov (United States)

    Xu, R. C.; Wang, X. L.; Zhang, S. Z.; Xia, Y.; Xia, X. H.; Wu, J. B.; Tu, J. P.

    2018-01-01

    Large interfacial resistance between electrode and electrolyte limits the development of high-performance all-solid-state batteries. Herein we report a uniform coating of Li7P3S11 solid electrolyte on MoS2 to form a MoS2/Li7P3S11 composite electrode for all-solid-state lithium ion batteries. The as-synthesized Li7P3S11 processes a high ionic of 2.0 mS cm-1 at room temperature. Due to homogeneous union and reduced interfacial resistance, the assembled all-solid-state batteries with the MoS2/Li7P3S11 composite electrode exhibit higher reversible capacity of 547.1 mAh g-1 at 0.1 C and better cycling stability than the counterpart based on untreated MoS2. Our study provides a new reference for design/fabrication of advanced electrode materials for high-performance all-solid-state batteries.

  3. Preparation of Chameleon Coatings for Space and Ambient Environments (Preprint)

    National Research Council Canada - National Science Library

    Baker, C. C; Chromik, R. R; Wahl, K. J; Hu, J. J; Voevodin, A. A

    2006-01-01

    ... (dry, humid and high temperature). For four-component YSZ/Au/DLC/MoS2 coatings, the optimal compositions for friction adaptation between dry nitrogen and humid air included relatively high concentrations of the soft phase, Au (>20...

  4. LOW TEMPERATURE CATHODE SUPPORTED ELECTROLYTES

    Energy Technology Data Exchange (ETDEWEB)

    Harlan U. Anderson

    2000-03-31

    This project has three main goals: Thin Films Studies, Preparation of Graded Porous Substrates and Basic Electrical Characterization and Testing of Planar Single Cells. During this time period substantial progress has been made in developing low temperature deposition techniques to produce dense, nanocrystalline yttrium-stabilized zirconia films on both dense oxide and polymer substrates. Progress has been made in the preparation and characterization of thin electrolytes and porous LSM substrates. Both of these tasks are essentially on or ahead of schedule. In our proposal, we suggested that the ZrO{sub 2}/Sc system needed to be considered as a candidate as a thin electrolyte. This was because microcrystalline ZrO{sub 2}/Sc has a significantly higher ionic conductivity than YSZ, particularly at the lower temperatures. As a result, some 0.5 micron thick film of ZrO{sub 2}/16% Sc on an alumina substrate (grain size 20nm) was prepared and the electrical conductivity measured as a function of temperature and oxygen activity. The Sc doped ZrO{sub 2} certainly has a higher conductivity that either 20nm or 2400nm YSZ, however, electronic conductivity dominates the conductivity for oxygen activities below 10{sup -15}. Whereas for YSZ, electronic conductivity is not a problem until the oxygen activity decreases below 10{sup -25}. These initial results show that the ionic conductivity of 20nm YSZ and 20nm ZrO{sub 2}/16% Sc are essentially the same and the enhanced conductivity which is observed for Sc doping in microcrystalline specimens is not observed for the same composition when it is nanocrystalline. In addition they show that the electronic conductivity of Sc doped ZrO{sub 2} is at least two orders of magnitude higher than that observed for YSZ. The conclusion one reaches is that for 0.5 to 1 micron thick nanocrystalline films, Sc doping of ZrO{sub 2} has no benefits compared to YSZ. As a result, electrolyte films of ZrO{sub 2}/Sc should not be considered as candidates

  5. A study on the effect of heat treatment on electrical properties of plasma sprayed YSZ

    International Nuclear Information System (INIS)

    Elshikh, S.S.M.

    2012-01-01

    Free standing samples of plasma sprayed (PS) zirconia partially stabilized with yettria (YSZ) were prepared with two machines of plasma spray deposition (Triplex gun- 100 kw, F-4 gun 64 kw) have different electrical power and spraying parameters, which produced different microstructures; contain different amounts and varieties of pores and micro-cracks.The study included heat treatment of samples at 1200 degree C for 1 h, 5 h, 10 h, 100 h and 500 h, to study the changes in macrostructure (pores and micro-cracks) which affect the electrical conductivity.The electrical properties (resistively, electrical conductivity) of plasma sprayed ZrO 2 stabilized by 8 wt. % Y 2 O 3 samples were determined by using electrical impedance spectroscopy (IS). Specimen's microstructure was examined by optical microscopy. By measuring electrical properties and connected porosity percent of the coatings obtained under various spraying conditions, it would be possible to select the optimum spraying condition to spray coatings which have high efficiency at high temperature.The results showed that the electrical conductivity of (YSZ) samples after heat treatment increased by a rate of (20%-30%) as compared to that of as sprayed.

  6. Investigation of the degradation of LSM-YSZ SOFC cathode by electrochemical impedance spectroscopy

    DEFF Research Database (Denmark)

    Torres da Silva, Iris Maura

    The aim of this PhD study was to investigate degradation of the LSM-YSZ cathode of anode supported Ni-YSZ/YSZ/LSM-YSZ solid oxide fuel cells. The chosen cathode materials LSM25 and 8YSZ were investigated for their compatibility and stability, to confirm that expansion/contraction or decreasing......, at different operating conditions. An equivalent circuit was developed for the symmetrical cell, describing the processes taking place at the LSM-YSZ cathode. This equivalent circuit was applied in degradation studies, where the processes affected by degradation over time could be pinpointed. Furthermore......, it was discovered that impurities in air cause significant degradation of the cathode. Humidity was found to increase the degradation rate, but other impurities might also be present and increasing degradation. Then the anode supported Ni-YSZ/YSZ/LSM-YSZ single cells were prepared and tested. It was found...

  7. Granular nanocrystalline zirconia electrolyte layers deposited on porous SOFC cathode substrates

    International Nuclear Information System (INIS)

    Seydel, Johannes; Becker, Michael; Ivers-Tiffee, Ellen; Hahn, Horst

    2009-01-01

    Thin granular yttria-stabilized zirconia (YSZ) electrolyte layers were prepared by chemical vapor synthesis and deposition (CVD/CVS) on a porous substoichiometric lanthanum-strontium-manganite (ULSM) solid oxide fuel cell cathode substrate. The substrate porosity was optimized with a screen printed fine porous buffer layer. Structural analysis by scanning electron microscopy showed a homogeneous, granular nanocrystalline layer with a microstructure that was controlled via reactor settings. The CVD/CVS gas-phase process enabled the deposition of crack-free granular YSZ films on porous ULSM substrates. The electrolyte layers characterized with impedance spectroscopy exhibited enhanced grain boundary conductivity.

  8. The Influence of Process Equipment on the Properties of Suspension Plasma Sprayed Yttria-Stabilized Zirconia Coatings

    Science.gov (United States)

    Marr, Michael; Waldbillig, David; Kesler, Olivera

    2013-03-01

    Suspension plasma-sprayed YSZ coatings were deposited at lab-scale and production-type facilities to investigate the effect of process equipment on coating properties. The target application for these coatings is solid oxide fuel cell (SOFC) electrolytes; hence, dense microstructures with low permeability values were preferred. Both facilities had the same torch but different suspension feeding systems, torch robots, and substrate holders. The lab-scale facility had higher torch-substrate relative speeds compared with the production-type facility. On porous stainless steel substrates, permeabilities and microstructures were comparable for coatings from both facilities, and no segmentation cracks were observed. Coating permeability was further reduced by increasing substrate temperatures during deposition or reducing suspension feed rates. On SOFC cathode substrates, coatings made in the production-type facility had higher permeabilities and more segmentation cracks compared with coatings made in the lab-scale facility. Increased cracking in coatings from the production-type facility was likely caused mainly by its lower torch-substrate relative speed.

  9. The influence of pore formers on the microstructure of plasma-sprayed NiO-YSZ anodes

    Science.gov (United States)

    Poon, Michael; Kesler, Olivera

    2012-07-01

    Four types of pore formers: high-density polyethylene (HDPE), polyether-ether-ketone (PEEK), mesocarbon-microbead (MCMB) carbon powder, and baking flour, are processed and characterized, then incorporated with NiO-YSZ nano-agglomerate powder to produce plasma sprayed SOFC anode coatings. Scanning electron microscopy (SEM) of the coating microstructure, gas permeability measurements, and porosity determinations by image analysis are used to evaluate the effectiveness of each potential pore former powder. Under the spray conditions studied, the flour and MCMB pore former powders are effective as plasma sprayed pore formers, increasing the permeability of the coatings by factors of four and two, respectively, compared to a similarly sprayed NiO-YSZ coating without pore formers. The HDPE powder is unable to survive the plasma spray process and does not contribute to the final coating porosity. The PEEK pore former, though ineffective with the current powder characteristics and spray parameters, exhibits the highest relative deposition efficiency and the most favorable thermal characteristics.

  10. Microstructure degradation of LSM-YSZ cathode in SOFCs operated at various conditions

    DEFF Research Database (Denmark)

    Liu, Yi-Lin; Thydén, Karl Tor Sune; Chen, Ming

    2012-01-01

    Systematic microstructural analyses have been carried out on a series of technological SOFCs that went through long-term cell tests with various operating parameters including temperature, current load and time length under current. For the LSM-YSZ cathode, a number of microstructure degradation...... mechanisms have been identified. And it has been observed that different mechanisms dominate the degradation process under different test conditions. The severe cathode degradation at 750 °C operation with high current density is attributed to a loss of the cathode/electrolyte interface stability....... For the cells tested at 850 °C, the interface stability is maintained due to further sintering during cell operation. A cell test lasting for 2 years (17500 h) at 850 °C with a moderate current density (not greater than 1 A/cm2) has shown that the cathode microstructure is fairly robust to the degradation...

  11. Electrochemical Characterization of Ni/ScYSZ Electrodes as SOFC Anodes

    DEFF Research Database (Denmark)

    Ramos, Tania; Søgaard, Martin; Mogensen, Mogens Bjerg

    2014-01-01

    Investigations of Ni/ScYSZ cermets were performed by electrochemical impedance spectroscopy (EIS) using different symmetric designs: electrolyte supported (ESC) and anode supported (ASC) cells. The obtained spectra were analyzed using distribution of relaxation times (DRT), and complex non......-linear least squares fitting (CNLS). Depending on the cell design, one or two low frequency gas transport related processes have been identified, and fitted with generalized finite Warburg (GFW) elements. One was related to gas diffusion in a stagnant layer above the anode (ESC+ASC), and the other to gas...... diffusion in the anode support layer (ASC). A higher frequency process has also been identified, and correlated to the charge transfer (CT) combined with ionic conduction in the ceramic matrix. This has been fitted using a transmission line model (TML), which correlates the exhibited responses...

  12. Dense zig-zag microstructures in YSZ thin films by pulsed laser deposition

    Science.gov (United States)

    Stender, Dieter; Schäuble, Nina; Weidenkaff, Anke; Montagne, Alex; Ghisleni, Rudy; Michler, Johann; Schneider, Christof W.; Wokaun, Alexander; Lippert, Thomas

    2015-01-01

    The very brittle oxygen ion conductor yttria stabilized zirconia (YSZ) is a typical solid electrolyte for miniaturized thin film fuel cells. In order to decrease the fuel cell operating temperature, the thickness of yttria stabilized zirconia thin films is reduced. Often, these thin membranes suffer from mechanical failure and gas permeability. To improve these mechanical issues, a glancing angle deposition approach is used to grow yttria stabilized zirconia thin films with tilted columnar structures. Changes of the material flux direction during the deposition result in a dense, zigzag-like structure with columnar crystallites. This structure reduces the elastic modulus of these membranes as compared to columnar yttria stabilized zirconia thin films as monitored by nano-indentation which makes them more adaptable to applied stress.

  13. Dense zig-zag microstructures in YSZ thin films by pulsed laser deposition

    Directory of Open Access Journals (Sweden)

    Dieter Stender

    2015-01-01

    Full Text Available The very brittle oxygen ion conductor yttria stabilized zirconia (YSZ is a typical solid electrolyte for miniaturized thin film fuel cells. In order to decrease the fuel cell operating temperature, the thickness of yttria stabilized zirconia thin films is reduced. Often, these thin membranes suffer from mechanical failure and gas permeability. To improve these mechanical issues, a glancing angle deposition approach is used to grow yttria stabilized zirconia thin films with tilted columnar structures. Changes of the material flux direction during the deposition result in a dense, zigzag-like structure with columnar crystallites. This structure reduces the elastic modulus of these membranes as compared to columnar yttria stabilized zirconia thin films as monitored by nano-indentation which makes them more adaptable to applied stress.

  14. Influence of solvent on the morphology and microstructure of YSZ films obtained by spray pyrolysis technique

    International Nuclear Information System (INIS)

    Falcade, T.; Oliveira, G.B.; Mueller, I.L.; Malfatti, C.F.

    2010-01-01

    This work aims to investigate the influence of solvent used for the deposition of thin films of yttria stabilized zirconia (YSZ) on porous substrate. The films were obtained directly on the porous LSM substrate by spray pyrolysis technique, which consists of spraying a precursor solution containing salts of zirconium (Zr (C 6 H 7 O 2 ) 4) and yttrium (YCl 3 .6H 2 O), dissolved in specific solvents, on the heated substrate. The use of solvents with different boiling points and viscosity aims the optimization of experimental operating parameters to obtain homogeneous and dense films suitable for application as electrolyte in fuel cells, solid oxide (SOFC). The films were characterized by scanning electron microscopy, infrared spectroscopy and X-ray diffraction. (author)

  15. Manufacture and demonstration of organic photovoltaic-powered electrochromic displays using roll coating methods and printable electrolytes

    DEFF Research Database (Denmark)

    Jensen, Jacob; Dam, Henrik Friis; Reynolds, John R.

    2012-01-01

    active material (ECP-Magenta) and poly(N-octadecyl-(propylene-1,3-dioxy)-3,4-pyrrole-2,5-diyl) as a minimally colored, charge balancing material (MCCP). Two electrolyte systems were compared to allow development of fully printable and laminated devices on flexible substrates. Devices of various sizes, up...... to 7 × 8 cm2, are demonstrated with pixelated devices containing pixel sizes of 4 × 4 mm2 or 13 × 13 mm2. The transmission contrast exhibited by the devices, when switched between the fully bleached and fully colored state, was 58% at a visible wavelength of 550 nm, and the devices exhibited switching...... times of photovoltaic devices (with or without the use of a lithium-polymer battery) to power the devices between the colored and bleached state, illustrating a self-powered ECD. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B...

  16. Hydrothermal treatment of coprecipitated YSZ powders

    International Nuclear Information System (INIS)

    Arakaki, Alexander Rodrigo; Yoshito, Walter Kenji; Ussui, Valter; Lazar, Dolores Ribeiro Ricci

    2009-01-01

    Zirconia stabilized with 8.5 mol% yttria (YSZ) were synthesized by coprecipitation and resulting gels were hydrothermally treated at 200°C and 220 PSI for 4, 8 and 16 hours. Products were oven dried at 70°C for 24 hours, uniaxially pressed as pellets and sintered at 1500 °C for 1 hour. Powders were characterized for surface area with N 2 gas adsorption, X-ray diffraction, laser diffraction granulometric analysis and scanning and transmission electronic microscopy. Density of ceramics was measured by an immersion method based on the Archimedes principle. Results showed that powders dried at 70°C are amorphous and after treatment has tetragonal/cubic symmetry. Surface area of powders presented a significant reduction after hydrothermal treatment. Ceramics prepared from hydrothermally treated powders have higher green density but sintered pellets are less dense when compared to that made with powders calcined at 800°C for 1 hour due to the agglomerate state of powders. Solvothermal treatment is a promising procedure to enhance density. (author)

  17. Plasma sprayed metal supported YSZ/Ni-LSGM-LSCF ITSOFC with nanostructured anode

    Science.gov (United States)

    Hwang, Changsing; Tsai, Chun-Huang; Lo, Chih-Hung; Sun, Cha-Hong

    Intermediate temperature solid oxide fuel cells (ITSOFCs) supported by a porous Ni-substrate and based on Sr and Mg doped lanthanum gallate (LSGM) electrolyte, lanthanum strontium cobalt ferrite (LSCF) cathode and nanostructured yttria stabilized zirconia-nickel (YSZ/Ni) cermet anode have been fabricated successfully by atmospheric plasma spraying (APS). From ac impedance analysis, the sprayed YSZ/Ni cermet anode with a novel nanostructure and advantageous triple phase boundaries after hydrogen reduction has a low resistance. It shows a good electrocatalytic activity for hydrogen oxidation reactions. The sprayed LSGM electrolyte with ∼60 μm in thickness and ∼0.054 S cm -1 conductivity at 800 °C shows a good gas tightness and gives an open circuit voltage (OCV) larger than 1 V. The sprayed LSCF cathode with ∼30 μm in thickness and ∼30% porosity has a minimum resistance after being heated at 1000 °C for 2 h. This cathode keeps right phase structure and good porous network microstructure for conducting electrons and negative oxygen ions. The APS sprayed cell after being heated at 1000 °C for 2 h has a minimum inherent resistance and achieves output power densities of ∼440 mW cm -2 at 800 °C, ∼275 mW cm -2 at 750 °C and ∼170 mW cm -2 at 700 °C. Results from SEM, XRD, ac impedance analysis and I- V- P measurements are presented here.

  18. Plasma sprayed metal supported YSZ/Ni-LSGM-LSCF ITSOFC with nanostructured anode

    Energy Technology Data Exchange (ETDEWEB)

    Hwang, Changsing; Tsai, Chun-Huang; Lo, Chih-Hung; Sun, Cha-Hong [Physics Division, Institute of Nuclear Energy Research, Lungtan, Taoyuan 32546 (China)

    2008-05-15

    Intermediate temperature solid oxide fuel cells (ITSOFCs) supported by a porous Ni-substrate and based on Sr and Mg doped lanthanum gallate (LSGM) electrolyte, lanthanum strontium cobalt ferrite (LSCF) cathode and nanostructured yttria stabilized zirconia-nickel (YSZ/Ni) cermet anode have been fabricated successfully by atmospheric plasma spraying (APS). From ac impedance analysis, the sprayed YSZ/Ni cermet anode with a novel nanostructure and advantageous triple phase boundaries after hydrogen reduction has a low resistance. It shows a good electrocatalytic activity for hydrogen oxidation reactions. The sprayed LSGM electrolyte with {proportional_to}60 {mu}m in thickness and {proportional_to}0.054 S cm{sup -1} conductivity at 800 C shows a good gas tightness and gives an open circuit voltage (OCV) larger than 1 V. The sprayed LSCF cathode with {proportional_to}30 {mu}m in thickness and {proportional_to}30% porosity has a minimum resistance after being heated at 1000 C for 2 h. This cathode keeps right phase structure and good porous network microstructure for conducting electrons and negative oxygen ions. The APS sprayed cell after being heated at 1000 C for 2 h has a minimum inherent resistance and achieves output power densities of {proportional_to}440 mW cm{sup -2} at 800 C, {proportional_to}275 mW cm{sup -2} at 750 C and {proportional_to}170 mW cm{sup -2} at 700 C. Results from SEM, XRD, ac impedance analysis and I-V-P measurements are presented here. (author)

  19. Polymer Electrolytes

    Science.gov (United States)

    Hallinan, Daniel T.; Balsara, Nitash P.

    2013-07-01

    This review article covers applications in which polymer electrolytes are used: lithium batteries, fuel cells, and water desalination. The ideas of electrochemical potential, salt activity, and ion transport are presented in the context of these applications. Potential is defined, and we show how a cell potential measurement can be used to ascertain salt activity. The transport parameters needed to fully specify a binary electrolyte (salt + solvent) are presented. We define five fundamentally different types of homogeneous electrolytes: type I (classical liquid electrolytes), type II (gel electrolytes), type III (dry polymer electrolytes), type IV (dry single-ion-conducting polymer electrolytes), and type V (solvated single-ion-conducting polymer electrolytes). Typical values of transport parameters are provided for all types of electrolytes. Comparison among the values provides insight into the transport mechanisms occurring in polymer electrolytes. It is desirable to decouple the mechanical properties of polymer electrolyte membranes from the ionic conductivity. One way to accomplish this is through the development of microphase-separated polymers, wherein one of the microphases conducts ions while the other enhances the mechanical rigidity of the heterogeneous polymer electrolyte. We cover all three types of conducting polymer electrolyte phases (types III, IV, and V). We present a simple framework that relates the transport parameters of heterogeneous electrolytes to homogeneous analogs. We conclude by discussing electrochemical stability of electrolytes and the effects of water contamination because of their relevance to applications such as lithium ion batteries.

  20. Corrosion resistance of flaky aluminum pigment coated with cerium oxides/hydroxides in chloride and acidic electrolytes

    Science.gov (United States)

    Niroumandrad, S.; Rostami, M.; Ramezanzadeh, B.

    2015-12-01

    The objective of this study was to enhance the corrosion resistance of lamellar aluminum pigment through surface treatment by cerium oxides/hydroxides. The surface composition of the pigments was studied by energy-dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The corrosion resistance of the pigment was evaluated by conventional hydrogen evolution measurements in acidic solution and electrochemical impedance spectroscopy (EIS) in 3.5% NaCl solution. Results showed that the Ce-rich coating composed of Ce2O3 and CeO2 was precipitated on the pigment surface after immersion in the cerium solution. The corrosion resistance of pigment was significantly enhanced after modification with cerium layer.

  1. Corrosion resistance of flaky aluminum pigment coated with cerium oxides/hydroxides in chloride and acidic electrolytes

    Energy Technology Data Exchange (ETDEWEB)

    Niroumandrad, S. [Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Rostami, M. [Department of Nanomaterials and Nanocoatings, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Ramezanzadeh, B., E-mail: ramezanzadeh-bh@icrc.ac.ir [Department of Surface Coatings and Corrosion, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of)

    2015-12-01

    Graphical abstract: - Highlights: • Flaky aluminum pigments were modified with cerium nitrate salt. • pH value of 3.0 was chosen as the optimized pH for the cerium solution. • Corrosion resistance of the pigment significantly increased after modification. • Alkaline pre-treatment prior to modification affected the cerium layer performance. - Abstract: The objective of this study was to enhance the corrosion resistance of lamellar aluminum pigment through surface treatment by cerium oxides/hydroxides. The surface composition of the pigments was studied by energy-dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The corrosion resistance of the pigment was evaluated by conventional hydrogen evolution measurements in acidic solution and electrochemical impedance spectroscopy (EIS) in 3.5% NaCl solution. Results showed that the Ce-rich coating composed of Ce{sub 2}O{sub 3} and CeO{sub 2} was precipitated on the pigment surface after immersion in the cerium solution. The corrosion resistance of pigment was significantly enhanced after modification with cerium layer.

  2. Corrosion resistance of flaky aluminum pigment coated with cerium oxides/hydroxides in chloride and acidic electrolytes

    International Nuclear Information System (INIS)

    Niroumandrad, S.; Rostami, M.; Ramezanzadeh, B.

    2015-01-01

    Graphical abstract: - Highlights: • Flaky aluminum pigments were modified with cerium nitrate salt. • pH value of 3.0 was chosen as the optimized pH for the cerium solution. • Corrosion resistance of the pigment significantly increased after modification. • Alkaline pre-treatment prior to modification affected the cerium layer performance. - Abstract: The objective of this study was to enhance the corrosion resistance of lamellar aluminum pigment through surface treatment by cerium oxides/hydroxides. The surface composition of the pigments was studied by energy-dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The corrosion resistance of the pigment was evaluated by conventional hydrogen evolution measurements in acidic solution and electrochemical impedance spectroscopy (EIS) in 3.5% NaCl solution. Results showed that the Ce-rich coating composed of Ce 2 O 3 and CeO 2 was precipitated on the pigment surface after immersion in the cerium solution. The corrosion resistance of pigment was significantly enhanced after modification with cerium layer.

  3. Influence of Zirconia on Hydroxyapatite Coating on Ti-Alloy by Laser Cladding

    Institute of Scientific and Technical Information of China (English)

    杜海燕; 霍伟荣; 高海; 王丽娟; 邱世鹏; 刘家臣

    2003-01-01

    Coating titanium alloy with the bioceramic material hydroxyapatite(HAP) has been used to improve the poor osteoinductive properties of pure titanium alloy. But in clinical applications, the mechanical failure of HAP-coated titanium alloy implant suffered at the interface of the HAP coatings and titanium alloy substrate will be a potential weakness in prosthesis. Yttria-stablized zirconia (YSZ) is expected to enhance the mechanical properties of the HAP coating and reduce the coefficient of thermal expansion difference between the coated layer and the substrate. These may reinforce the bonding strength between the coatings and the substrate. In this paper, HAP/YSZ composite coatings were cladded by laser. The effects of zirconia on the microstructure, mechanical properties and formation of tricalcium phosphate (TCP, Ca3(PO4)2) of the HAP/YSZ composite coatings were evaluated. XRD, SEM and TEM were used to investigate the phase composition, microstructure and morphology of the coatings. The experimental results showed that adding YSZ in coatings was favorable to the composition and stability of HAP, and to the improvement of the adhesion strength, microhardness and microtoughness. A well uniform, crack-free coating of HAP/YSZ composites was formed on Ti-alloy substrate by laser cladding.

  4. Thermal Barrier Coatings Resistant to Glassy Deposits

    Science.gov (United States)

    Drexler, Julie Marie

    Engineering of alloys has for years allowed aircraft turbine engines to become more efficient and operate at higher temperatures. As advancements in these alloy systems have become more difficult, ceramic thermal barrier coatings (TBCs), often yttria (7 wt %) stabilized zirconia (7YSZ), have been utilized for thermal protection. TBCs have allowed for higher engine operating temperatures and better fuel efficiency but have also created new engineering problems. Specifically, silica based particles such as sand and volcanic ash that enter the engine during operation form glassy deposits on the TBCs. These deposits can cause the current industrial 7YSZ thermal barrier coatings to fail since the glass formed penetrates and chemically interacts with the TBC. When this occurs, coating failure may occur due to a loss of strain tolerance, which can lead to fracture, and phase changes of the TBC material. There have been several approaches used to stop calcium-magnesium aluminio-silcate (CMAS) glasses (molten sand) from destroying the entire TBC, but overall there is still limited knowledge. In this thesis, 7YSZ and new TBC materials will be examined for thermochemical and thermomechanical performance in the presence of molten CMAS and volcanic ash. Two air plasma sprayed TBCs will be shown to be resistant to volcanic ash and CMAS. The first type of coating is a modified 7YSZ coating with 20 mol% Al2O3 and 5 mol% TiO2 in solid solution (YSZ+20Al+5Ti). The second TBC is made of gadolinium zirconate. These novel TBCs impede CMAS and ash penetration by interacting with the molten CMAS or ash and drastically changing the chemistry. The chemically modified CMAS or ash will crystallize into an apatite or anorthite phase, blocking the CMAS or ash from further destroying the coating. A presented mechanism study will show these coatings are effective due to the large amount of solute (Gd, Al) in the zirconia structure, which is the key to creating the crystalline apatite or

  5. Performance evaluation of solid oxide fuel cells with thin film electrolyte fabricated by binder-assisted slurry casting

    Energy Technology Data Exchange (ETDEWEB)

    Guo, W.M.; Liu, X.M.; Li, L.J. [Department of Biological and Chemical Engineering, Guangxi University of Technology, Liuzhou 545006 (China); Xiao, Y.F. [Department of Stomatology, Liuzhou Maternity and Child Health Hospital, Liuzhou 545001 (China); Chen, Y. [School of Yingdong Life Science, Shaoguan University, Shaoguan 512005 (China)

    2011-10-15

    A gas-tight yttria-stabilized zirconia (YSZ) electrolyte film was fabricated on porous NiO-YSZ anode substrates by a binder-assisted slurry casting technique. The scanning electron microscope (SEM) results showed that the YSZ film was relatively dense with a thickness of 10 {mu}m. La{sub 0.8}Sr{sub 0.2}MnO{sub 3} (LSM)-YSZ was applied to cathode using a screen-print technique and the single fuel cells were tested in a temperature range from 600 to 800 C. An open circuit voltage (OCV) of over 1.0 V was observed. The maximum power densities at 600, 700, and 800 C were 0.13, 0.44, and 1.1 W cm{sup -2}, respectively. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  6. Mechanical Properties of Layered La2Zr2O7 Thermal Barrier Coatings

    Science.gov (United States)

    Guo, Xingye; Li, Li; Park, Hyeon-Myeong; Knapp, James; Jung, Yeon-Gil; Zhang, Jing

    2018-04-01

    Lanthanum zirconate (La2Zr2O7) has been proposed as a promising thermal barrier coating (TBC) material due to its low thermal conductivity and high stability at high temperatures. In this work, both single and double-ceramic-layer (DCL) TBC systems of La2Zr2O7 and 8 wt.% yttria-stabilized zirconia (8YSZ) were prepared using air plasma spray (APS) technique. The thermomechanical properties and microstructure were investigated. Thermal gradient mechanical fatigue (TGMF) tests were applied to investigate the thermal cycling performance. The results showed that DCL La2Zr2O7 + 8YSZ TBC samples lasted fewer cycles compared with single-layered 8YSZ TBC samples in TGMF tests. This is because DCL La2Zr2O7 TBC samples had higher residual stress during the thermal cycling process, and their fracture toughness was lower than that of 8YSZ. Bond strength test results showed that 8YSZ TBC samples had higher bond strength compared with La2Zr2O7. The erosion rate of La2Zr2O7 TBC samples was higher than that of 8YSZ samples, due to the lower critical erodent velocity and fracture toughness of La2Zr2O7. DCL porous 8YSZ + La2Zr2O7 had a lower erosion rate than other SCL and DCL La2Zr2O7 coatings, suggesting that porous 8YSZ serves as a stress-relief buffer layer.

  7. Evidence of yttrium silicate inclusions in YSZ-porcelain veneers.

    Science.gov (United States)

    Stoner, Brian R; Griggs, Jason A; Neidigh, John; Piascik, Jeffrey R

    2014-04-01

    This report introduces the discovery of crystalline defects that can form in the porcelain veneering layer when in contact with yttria-stabilized zirconia (YSZ). The focus was on dental prostheses and understanding the defects that form in the YSZ/porcelain system; however the data reported herein may have broader implications toward the use and stability of YSZ-based ceramics in general. Specimens were cut from fully sintered YSZ plates and veneering porcelain was applied (X-ray (EDAX) was used for microstructural and elemental analysis. EDAX, for chemical analysis and transmission electron diffraction (TED) for structural analysis were both performed in the transmission electron microscope (TEM). Additionally, in order to spatially resolve Y-rich precipitates, micro-CT scans were conducted at varying depths within the porcelain veneer. Local EDAX (SEM) was performed in the regions of visible inclusions and showed significant increases in yttrium concentration. TEM specimens also showed apparent inclusions in the porcelain and selected area electron diffraction was performed on these regions and found the inclusions to be crystalline and identified as either yttrium-silicate (Y2 SiO5 ) or yttrium-disilicate (Y2 Si2 O7 ). Micro-CT data showed that yttrium-silicate precipitates were distributed throughout the thickness of the porcelain veneer. Future studies are needed to determine whether many of the premature failures associated with this materials system may be the result of crystalline flaws that form as a result of high temperature yttrium diffusion near the surfaces of YSZ. © 2013 Wiley Periodicals, Inc.

  8. Lithium-ion batteries having conformal solid electrolyte layers

    Science.gov (United States)

    Kim, Gi-Heon; Jung, Yoon Seok

    2014-05-27

    Hybrid solid-liquid electrolyte lithium-ion battery devices are disclosed. Certain devices comprise anodes and cathodes conformally coated with an electron insulating and lithium ion conductive solid electrolyte layer.

  9. Thermal cycling behavior of YSZ and La{sub 2}(Zr{sub 0.7}Ce{sub 0.3}){sub 2}O{sub 7} as double-ceramic-layer systems EB-PVD TBCs

    Energy Technology Data Exchange (ETDEWEB)

    Xu Zhenhua, E-mail: zhxuciac@yahoo.com [Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China); He Limin; Mu Rende; Lu Feng; He Shimei [Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China); Cao Xueqiang [State Key Laboratory of Rare Earth Resource Utilization, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022 (China)

    2012-06-05

    Highlights: Black-Right-Pointing-Pointer DCL coating has a longer lifetime than that of single layer coating of LZ7C3 or YSZ. Black-Right-Pointing-Pointer The unique growth modes of columns within DCL coating. Black-Right-Pointing-Pointer The presence of cerium in both Ce{sup 3+} and Ce{sup 4+} oxidation states within the coating surface. Black-Right-Pointing-Pointer The spallation of DCL coating induced by transverse cracks may be the first emergence of delamination followed by spalling layer by layer. Black-Right-Pointing-Pointer The outward diffusion of Cr element (bond coat) into LZ7C3 layer. - Abstract: Double-ceramic-layer (DCL) thermal barrier coatings (TBCs) of La{sub 2}(Zr{sub 0.7}Ce{sub 0.3}){sub 2}O{sub 7} (LZ7C3) and yttria stabilized zirconia (YSZ) were deposited by electron beam-physical vapor deposition (EB-PVD). The thermal cycling test at 1573 K in burner-rig with a coal gas flame indicates the thermal cycling life of DCL coating is not only much longer than that of LZ7C3 coating, but also approximately 27% longer than that of YSZ coating. The superior sintering-resistance of LZ7C3 coating and the unique growth modes of columns within DCL coating are all very helpful to the prolongation of thermal cycling life of DCL coating. The failure of DCL coating is mainly a result of the reduction-oxidation of cerium oxide, the re-crystallization of some LZ7C3 fine grains, the cracks initiation, propagation and extension, the abnormal oxidation of bond coat, the degradation of t Prime -phase in YSZ coating and the outward diffusion of Cr alloying element into LZ7C3 coating. Since no single material that has been studied so far satisfies all the requirements for high temperature applications, DCL coating is an important development direction of TBCs.

  10. Tailoring the electrode-electrolyte interface of Solid Oxide Fuel Cells (SOFC) by laser micro-patterning to improve their electrochemical performance

    Science.gov (United States)

    Cebollero, J. A.; Lahoz, R.; Laguna-Bercero, M. A.; Larrea, A.

    2017-08-01

    Cathode activation polarisation is one of the main contributions to the losses of a Solid Oxide Fuel Cell. To reduce this loss we use a pulsed laser to modify the surface of yttria stabilized zirconia (YSZ) electrolytes to make a corrugated micro-patterning in the mesoscale. The beam of the laser source, 5 ns pulse width and emitting at λ = 532 nm (green region), is computer-controlled to engrave the selected micro-pattern on the electrolyte surface. Several laser scanning procedures and geometries have been tested. Finally, we engrave a square array with 28 μm of lattice parameter and 7 μm in depth on YSZ plates. With these plates we prepare LSM-YSZ/YSZ/LSM-YSZ symmetrical cells (LSM: La1-xSrxMnO3) and determine their activation polarisation by Electrochemical Impedance Spectroscopy (EIS). To get good electrode-electrolyte contact after sintering it is necessary to use pressure-assisted sintering with low loads (about 5 kPa), which do not modify the electrode microstructure. The decrease in polarisation with respect to an unprocessed cell is about 30%. EIS analysis confirms that the reason for this decrease is an improvement in the activation processes at the electrode-electrolyte interface.

  11. Failure characteristics and mechanisms of EB-PVD TBCs with Pt-modified NiAl bond coats

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Le; Mukherjee, Sriparna; Huang, Ke; Park, Young Whan; Sohn, Yongho, E-mail: Yongho.Sohn@ucf.edu

    2015-06-18

    Microstructural evolution and failure characteristics/mechanisms were investigated for thermal barrier coatings that consist of electron beam physical vapor deposited ZrO{sub 2}−8 wt% Y{sub 2}O{sub 3} (YSZ) topcoat, Pt-modified nickel aluminide, (Ni,Pt)Al bond coat, and CMSX-4 superalloy substrate with furnace cycling at 1100 °C with 1-h dwell. Photo stimulated luminescence spectroscopy, scanning electron microscopy equipped with X-ray energy dispersive spectroscopy and transmission electron microscopy were employed to examine the residual stress of the thermally grown oxide (TGO) and microstructural changes. For comparison, (Ni,Pt)Al bond coat on CMSX-4 without the YSZ topcoat was also characterized. The TGO grew faster for the YSZ-coated (Ni,Pt)Al bond coat than the (Ni,Pt)Al coating without the YSZ topcoat. Correspondingly, the β-to-γ′/martensite formation in the (Ni,Pt)Al bond coat occurred faster on the YSZ-coated (Ni,Pt)Al bond coat. However the rumpling occurred much faster and with larger amplitude on the (Ni,Pt)Al coating without the YSZ topcoat. Still, the rumpling at the TGO/bond coat interface caused crack initiation as early as 10 thermal cycles, decohesion at the YSZ/TGO interface, and eventual spallation failure primarily through the TGO/bond coat interface. The magnitude of compressive residual stress in the TGO showed an initial increase up to 3−4 GPa followed by a gradual decrease. The rate of stress relaxation was much quicker for the TGO scale without the YSZ topcoat with distinctive relief corresponding to the cracking at the top of geometrical ridges associated with the (Ni,Pt)Al bond coat. The maximum elastic energy for the TGO scale was estimated at 90 J/m{sup 2} at 50% of its lifetime (N{sub f}=545 cycles). The YSZ presence/adhesion to the TGO scale is emphasized to minimize the undulation of the TGO/bond coat interface, i.e., decohesion at the YSZ/TGO scale accelerates the rumpling and crack-coalescence at the TGO/bond coat

  12. Ni/YSZ electrode degradation studied by impedance spectroscopy — Effect of p(H2O)

    DEFF Research Database (Denmark)

    Hauch, Anne; Mogensen, Mogens Bjerg; Hagen, Anke

    2011-01-01

    Anode supported solid oxide fuel cells have been tested and the degradation over time was monitored and analyzed by impedance spectroscopy. Reproducibility of initial cathode, anode and electrolyte performance was obtained. Anode (Ni/YSZ) degradation was analyzed for tests applying p(H2O) of 0...... correlated with p(H2O)), but the characteristic time, τ, for the anode degradation was significantly higher for the test at p(H2O) = 0.2 atm than at p(H2O) of 0.4 atm and 0.6 atm........2 atm, 0.4 atm and 0.6 atm at 750 °C and 0.75 A/cm2. The anode degradation could be well described by the equation: RNi,TPB(t) = RNi,0 + ΔR∙(1 − exp(− t / τ)). The initial resistance and total increase for the Ni–YSZ charge transfer resistance, RNi,0 and ΔR, were similar for all tests (i.e. not directly...

  13. LSM-YSZ Cathodes with Reaction-Infiltrated Nanoparticles

    International Nuclear Information System (INIS)

    Lu, Chun; Sholklapper, Tal Z.; Jacobson, Craig P.; Visco, StevenJ.; De Jonghe, Lutgard C.

    2006-01-01

    To improve the LSM-YSZ cathode performance of intermediate temperature solid oxide fuel cells (SOFCs), Sm0.6Sr0.4CoO3-sigma (SSC) perovskite nanoparticles are incorporated into the cathodes by a reaction-infiltration process. The SSC particles are ∼20 to 80nm in diameter, and intimately adhere to the pore walls of the preformed LSM-YSZ cathodes. The SSC particles dramatically enhance single-cell performance with a 97 percent H2+3 percent H2O fuel, between 600 C and 800 C. Consideration of a simplified TPB (triple phase boundary) reaction geometry indicates that the enhancement may be attributed to the high electrocatalytic activity of SSC for electrochemical reduction of oxygen in a region that can be located a small distance away from the strict triple phase boundaries. The implication of this work for developing high-performance electrodes is also discussed

  14. Ni-YSZ Substrate Degradation during Carbon Deposition

    Directory of Open Access Journals (Sweden)

    Marinšek, Marjan

    2011-06-01

    Full Text Available Carbon deposition on various Ni-YSZ catalytic composites with average Ni particle size from 0.44 mm to 0.98 μm was studied under dry CH4-Ar and humidified CH4-Ar conditions. The change in the catalytic activity was monitored both as a mass gain due to carbon deposition and hydrogen evolution due to CH4 dehydrogenation on Ni-YSZ. Regarding the start of methane decomposition and subsequent catalyst deactivation rate, composites with smaller Ni-grains were much more active in comparison to those with relatively large grains. Dry methane conditions always caused coking of the catalyst substrate with substantial activity loss. In contrast, under humidified methane atmosphere conditions with a steam to carbon (S/C ratio of 0.82, catalytic activity of the Ni-YSZ composites remained nearly undiminished after 2,000 minutes at chosen deposition temperatures (600–800 °C. On the catalyst surface, some encapsulation of Ni with the deposited carbon was noticed while carbon filaments grew inside the treated samples. The dimensions of C-filaments were influenced by treatment conditions and Ni-YSZ substrate morphology.

    La deposición de carbón en diferentes compuestos catalizadores Ni-YSZ con un tamaño promedio de partícula Ni de 0.44 mm a 0.98 μm fue estudiado bajo condiciones secas: CH4-Ar y húmedas: CH4-Ar. El cambio de la actividad catalítica fue monitoreado tanto como una ganancia de masa debida a la deposición de carbón y una evolución de hidrógeno debido a la deshidrogenación de CH4 en Ni-YSZ. En cuanto al comienzo de descomposición del metano y a la subsiguiente desactivación del catalizador, aquellos compuestos con granos Ni menores fueron mucho más activos en comparación a aquellos con granos relativamente mayores. Las condiciones secas del metano siempre causaron coquificación del sustrato del catalizador con una sustancial pérdida de actividad. Por el

  15. Preparation and properties of highly porous, biomorphic YSZ ceramics

    International Nuclear Information System (INIS)

    Rambo, C.R.; Cao, J.; Sieber, H.

    2004-01-01

    Highly porous, biomorphic YSZ (yttria-stabilized zirconia) ceramics were manufactured by infiltration of zirconium-oxychloride (ZrOCl 2 ·8H 2 O) sol into biological template structures derived from rattan and pine wood. 3-5 mol% yttrium nitrate (Y(NO 3 ) 3 ·5H 2 O) was added to the sol to stabilize the tetragonal ZrO 2 phase. After vacuum-assisted infiltration, the specimens were pyrolysed at 800 deg. C in N 2 atmosphere. Repeated infiltrations and subsequent annealing in air at temperatures up to 1550 deg. C yields the burn out of the biocarbon template and resulted in the formation of biomorphous YSZ ceramics, which maintained the microstructural features of the biological preform. Depending on the type of the biological template as well as the processing parameters, biomorphic ZrO 2 ceramics with an unidirected pore morphology and a large variety of microstructures can be obtained

  16. Accelerated creep of Ni-YSZ anodes during reduction

    DEFF Research Database (Denmark)

    Frandsen, Henrik Lund; Greco, Fabio; Ni, De Wei

    2014-01-01

    by the thermomechanical history of the stack (e.g. sintering temperature, time at temperature etc.). During operation the stress state will depend on time as stresses are relaxed by creep processes. Creep has mainly been studied at operating conditions, where the Ni-YSZ anode is in the reduced state and YSZ is the main......To evaluate the reliability of solid oxide fuel cell (SOFC) stacks during operation the stress field must be known at all times. This is influenced by external loads, the operating conditions, the particular design of the stack components and their mechanical properties and finally...... load-carrying component. In this work we report on a new creep-reduction phenomenon observed to take place during the reduction process itself, where stresses are relaxed at a rate much faster (~×104) than during operation where the anode is in fully reduced state. Furthermore, samples exposed...

  17. Lower-Conductivity Ceramic Materials for Thermal-Barrier Coatings

    Science.gov (United States)

    Bansal, Narottam P.; Zhu, Dongming

    2006-01-01

    Doped pyrochlore oxides of a type described below are under consideration as alternative materials for high-temperature thermal-barrier coatings (TBCs). In comparison with partially-yttria-stabilized zirconia (YSZ), which is the state-of-the-art TBC material now in commercial use, these doped pyrochlore oxides exhibit lower thermal conductivities, which could be exploited to obtain the following advantages: For a given difference in temperature between an outer coating surface and the coating/substrate interface, the coating could be thinner. Reductions in coating thicknesses could translate to reductions in weight of hot-section components of turbine engines (e.g., combustor liners, blades, and vanes) to which TBCs are typically applied. For a given coating thickness, the difference in temperature between the outer coating surface and the coating/substrate interface could be greater. For turbine engines, this could translate to higher operating temperatures, with consequent increases in efficiency and reductions in polluting emissions. TBCs are needed because the temperatures in some turbine-engine hot sections exceed the maximum temperatures that the substrate materials (superalloys, Si-based ceramics, and others) can withstand. YSZ TBCs are applied to engine components as thin layers by plasma spraying or electron-beam physical vapor deposition. During operation at higher temperatures, YSZ layers undergo sintering, which increases their thermal conductivities and thereby renders them less effective as TBCs. Moreover, the sintered YSZ TBCs are less tolerant of stress and strain and, hence, are less durable.

  18. Computation of Effective Steady-State Creep of Porous Ni–YSZ Composites with Reconstructed Microstructures

    DEFF Research Database (Denmark)

    Kwok, Kawai; Jørgensen, Peter Stanley; Frandsen, Henrik Lund

    2015-01-01

    This paper investigates the effective steady-state creep response of porous Ni–YSZ composites used in solid oxide fuel cell applications by numerical homogenization based on three-dimensional microstructural reconstructions and steadystate creep properties of the constituent phases. The Ni phase...... is found to carry insignificant stress in the composite and has a negligible role in the effective creep behavior. Thus, when determining effective creep, porous Ni–YSZ composites can be regarded as porous YSZ in which the Ni phase is counted as additional porosity. The stress exponents of porous YSZ...... are the same as that of dense YSZ, but the effective creep rate increases by a factor of 8–10 due to porosity. The relationship of creep rate and volume fraction of YSZ computed by numerical homogenization is underestimated by most existing analytical models. The Ramakrishnan–Arunchalam creep model provides...

  19. SiC fiber and yttria-stabilized zirconia composite thick thermal barrier coatings fabricated by plasma spray

    Science.gov (United States)

    Ma, Rongbin; Cheng, Xudong; Ye, Weiping

    2015-12-01

    Approximately 4 mm-thick SiC fiber/yttria-stabilized zirconia (YSZ) composite thermal barrier coatings (TBCs) were prepared by atmospheric plasma spray (APS). The composite coatings have a 'reinforced concrete frame structure', which can protect the coating from failure caused by increasing thickness of coating. The SiC fiber plays an important role in reducing the residual stress level of the composite coatings. The thermal conductivity (TC) value of the composite coatings is 0.632 W/m K, which is about 50% reduction compared to that of typical APS YSZ TBCs. And the composite coatings have higher fracture toughness and better thermal shock resistance than the YSZ TBCs.

  20. LOW TEMPERATURE CATHODE SUPPORTED ELECTROLYTES

    Energy Technology Data Exchange (ETDEWEB)

    Harlan U. Anderson; Wayne Huebner; Igor Kosacki

    2001-09-30

    This project has three main goals: Thin Films Studies, Preparation of Graded Porous Substrates and Basic Electrical Characterization and testing of Planar Single Cells. In this portion of study we have focused on producing YSZ films on porous LSM substrates. When using the polymer precursor there are a number of obstacles to overcome in order to form dense electrolyte layers on porous substrates (cathode or anode). Probably the most difficult problems are: (1) Extreme penetration of the polymer into the substrate must be prevented. (2) Shrinkage cracking must be avoided. (3) Film thickness in the 1 to 5{micro}m range must be achieved. We have demonstrated that cracking due to shrinkage involved during the elimination of solvents and organic matter and densification of the remaining oxide is not a problem as long as the resulting oxide film is < {approx} 0.15 {micro}m in thickness. We have also shown that we can make thicker films by making multiple depositions if the substrate is smooth (roughness {le} 0.1 {micro}m) and contains no surface pores > 0.2 {micro}m. The penetration of the polymer into the porous substrate can be minimized by increasing the viscosity of the polymer and reducing the largest pore at the surface of the substrate to {le} 0.2 {micro}m. We have shown that this can be done, but we have also shown that it is difficult to make dense films that are defect free with areas > 1 cm{sup 2}. This is because of the roughness of the substrate and the difficulty in making a substrate which does not have surface voids > 0.2 {micro}m. Thus the process works well for dense, smooth substrates for films < 1 {micro}m thick, but is difficult to apply to rough, porous surfaces and to make film thickness > 1 {micro}m. As a result of these problems, we have been addressing the issue of how to make dense films in the thickness range of 1 to 5 {micro}m on sintered porous substrates without introducing cracks and holes due to shrinkage and surface voids? These

  1. Sintering Characteristics of Multilayered Thermal Barrier Coatings Under Thermal Gradient and Isothermal High Temperature Annealing Conditions

    Science.gov (United States)

    Rai, Amarendra K.; Schmitt, Michael P.; Bhattacharya, Rabi; Zhu, Dongming; Wolfe, Douglas E.

    2014-01-01

    Pyrochlore oxides have most of the relevant attributes for use as next generation thermal barrier coatings such as phase stability, low sintering kinetics and low thermal conductivity. One of the issues with the pyrochlore oxides is their lower toughness and therefore higher erosion rate compared to the current state-of-the-art TBC material, yttria (6 to 8 wt%) stabilized zirconia (YSZ). In this work, sintering characteristics were investigated for novel multilayered coating consisted of alternating layers of pyrochlore oxide viz Gd2Zr2O7 and t' low k (rare earth oxide doped YSZ). Thermal gradient and isothermal high temperature (1316 C) annealing conditions were used to investigate sintering and cracking in these coatings. The results are then compared with that of relevant monolayered coatings and a baseline YSZ coating.

  2. Evaluation of Normal and Nanolayer Composite Thermal Barrier Coatings in Fused Vanadate-Sulfate Salts at 1000°C

    Directory of Open Access Journals (Sweden)

    Mohammadreza Daroonparvar

    2013-01-01

    Full Text Available Hot corrosion behavior of yttria stabilized zirconia (YSZ, YSZ/normal Al2O3, and YSZ/nano-Al2O3 coatings was investigated in the presence of molten mixture of Na2SO4 + V2O5 at 1000°C. Microstructural characterization showed that the creation of hot corrosion products containing YVO4 crystals and monoclinic ZrO2 is primarily related to the reaction between NaVO3 and Y2O3 during hot corrosion. The lowest amount of hot corrosion products was observed in YSZ as an inner layer of YSZ/nano-Al2O3 coating. Hence, it can be concluded that the presence of nanostructured Al2O3 layer over the conventional YSZ coating can considerably reduce the infiltration of molten corrosive salts into the YSZ layer during hot corrosion which is mainly related to the compactness of nanostructured alumina layer (including nanoregions in comparison with normal alumina layer.

  3. On the interfacial degradation mechanisms of thermal barrier coating systems: Effects of bond coat composition

    Energy Technology Data Exchange (ETDEWEB)

    Wu, R.T., E-mail: WU.Rudder@nims.go.jp [International Center for Young Scientists, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba City, Ibaraki (Japan); Wang, X.; Atkinson, A. [Department of Materials, Imperial College London, Prince Consort Road, London SW7 2BP (United Kingdom)

    2010-10-15

    Thermal barrier coating (TBC) systems based on an electron beam physical vapour deposited, yttria-stabilized zirconia (YSZ) top coat and a substrate material of CMSX-4 superalloy were identically prepared to systematically study the behaviour of different bond coats. The three bond coat systems investigated included two {beta}-structured Pt-Al types and a {gamma}-{gamma}' type produced by Pt diffusion without aluminizing. Progressive evolution of stress in the thermally grown aluminium oxide (TGO) upon thermal cycling, and its relief by plastic deformation and fracture, were studied using luminescence spectroscopy. The TBCs with the LT Pt-Al bond coat failed by a rumpling mechanism that generated isolated cracks at the interface between the TGO and the YSZ. This reduced adhesion at this interface and the TBC delaminated when it could no longer resist the release of the stored elastic energy of the YSZ, which stiffened with time due to sintering. In contrast, the TBCs with Pt diffusion bond coats did not rumple, and the adhesion of interfaces in the coating did not obviously degrade. It is shown that the different failure mechanisms are strongly associated with differences in the high-temperature mechanical properties of the bond coats.

  4. Low temperature solid oxide electrolytes (LT-SOE): A review

    Science.gov (United States)

    Singh, B.; Ghosh, S.; Aich, S.; Roy, B.

    2017-01-01

    Low temperature solid oxide fuel cell (LT-SOFC) can be a source of power for vehicles, online grid, and at the same time reduce system cost, offer high reliability, and fast start-up. A huge amount of research work, as evident from the literature has been conducted for the enhancement of the ionic conductivity of LT electrolytes in the last few years. The basic conduction mechanisms, advantages and disadvantages of different LT oxide ion conducting electrolytes {BIMEVOX systems, bilayer systems including doped cerium oxide/stabilised bismuth oxide and YSZ/DCO}, mixed ion conducting electrolytes {doped cerium oxides/alkali metal carbonate composites}, and proton conducting electrolytes {doped and undoped BaCeO3, BaZrO3, etc.} are discussed here based on the recent research articles. Effect of various material aspects (composition, doping, layer thickness, etc.), fabrication methods (to achieve different microstructures and particle size), design related strategies (interlayer, sintering aid etc.), characterization temperature & environment on the conductivity of the electrolytes and performance of the fuel cells made from these electrolytes are shown in tabular form and discussed. The conductivity of the electrolytes and performance of the corresponding fuel cells are compared. Other applications of the electrolytes are mentioned. A few considerations regarding the future prospects are pointed.

  5. Plasma electrolytic oxidation of AMCs

    Science.gov (United States)

    Morgenstern, R.; Sieber, M.; Lampke, T.

    2016-03-01

    Aluminum Matrix Composites (AMCs) consisting of high-strength alloys and ceramic reinforcement phases exhibit a high potential for security relevant lightweight components due to their high specific mechanical properties. However, their application as tribologically stressed components is limited because of their susceptibility against fatigue wear and delamination wear. Oxide ceramic protective coatings produced by plasma electrolytic oxidation (PEO) can solve these problems and extend the possible applications of AMCs. The substrate material was powder metallurgically processed using alloy EN AW 2017 and SiC or Al2O3 particles. The influence of material properties like particle type, size and volume fraction on coating characteristics is clarified within this work. An alkaline silicate electrolyte was used to produce PEO coatings with technically relevant thicknesses under bipolar-pulsed current conditions. Coating properties were evaluated with regard to morphology, chemical composition, hardness and wear resistance. The particle type proved to have the most significant effect on the coating properties. Whereas compactness and thickness are not deteriorated by the incorporation of thermodynamically stable alumina particles, the decomposition of silica particles during the PEO processes causes an increase of the porosity. The higher silica particle content decreases also the coating thickness and hardness, which leads in particular to reduction of the wear resistance of the PEO coatings. Finally, different approaches for the reduction of the coating porosity of silica reinforced AMCs are discussed.

  6. Characterization of Ni-YSZ anodes for solid oxide fuel cells fabricated by solution precursor plasma spraying with axial feedstock injection

    Science.gov (United States)

    Metcalfe, Craig; Lay-Grindler, Elisa; Kesler, Olivera

    2014-02-01

    Nickel and yttria-stabilized zirconia (YSZ) anodes were fabricated by solution precursor plasma spraying (SPPS) and incorporated into metal-supported solid oxide fuel cells (SOFC). A power density of 0.45 W cm-2 at 0.7 V and a peak power density of 0.52 W cm-2 at 750 °C in humidified H2 was obtained, which are the first performance results reported for an SOFC having an anode fabricated by SPPS. The effects of solution composition, plasma gas composition, and stand-off distance on the composition of the deposited Ni-YSZ coatings by SPPS were evaluated. It was found that the addition of citric acid to the aqueous solution delayed re-solidification of NiO particles, improving the deposition efficiency and coating adhesion. The composition of the deposited coatings was found to vary with torch power. Increasing torch power led to coatings with decreasing Ni content, as a result of Ni vaporizing in-flight at stand-off distances less than 60 mm from the torch nozzle exit.

  7. Chromium poisoning of LSM/YSZ and LSCF/CGO composite cathodes

    DEFF Research Database (Denmark)

    Bentzen, Janet Jonna; Høgh, Jens Valdemar Thorvald; Barfod, Rasmus

    2009-01-01

    from 300 to 2,970 h. Both LSM/YSZ and LSCF/CGO cathodes were sensitive to chromium poisoning; LSCF/CGO cathodes to a lesser extent than LSM/YSZ. Humid air aggravated the degradation of the cathode performance. Post-mortem electron microscopic investigations revealed several Cr-containing compounds...

  8. Long Term Stability Investigation of Solid Oxide Electrolysis Cell with Infiltrated Porous YSZ Air Electrode Under High Current

    DEFF Research Database (Denmark)

    Veltzé, Sune; Ovtar, Simona; Simonsen, Søren Bredmose

    2015-01-01

    stabilised zirconia (YSZ) backbone air electrode and Ni/YSZ cermet fuel electrode. The SOC was tested at electrolysis conditions under high current (up to -1 A/cm2). The porous YSZ electrodes was infiltrated with gadolinium-doped ceria oxide (CGO), to act as a barrier layer between the catalyst...

  9. Synthesis and characterization of nanocrystalline Ni-YSZ cermet anode for SOFC

    International Nuclear Information System (INIS)

    Priyatham, T.; Bauri, Ranjit

    2010-01-01

    Ni-YSZ cermet anode has been synthesized in one step using a simple and cost effective combustion synthesis process. The processed powder of NiO-YSZ is found to be nanocrystalline with crystallite sizes of 29 and 22 nm for NiO and YSZ respectively by X-ray diffraction and transmission electron microscopy analysis. X-ray diffraction analysis also shows that the precursor salts are converted to highly crystalline phases of NiO and YSZ (8 mol% Y 2 O 3 ) without any intermediate calcination step and no undesirable phases are present. Comparison with the X-ray diffraction pattern of a commercial YSZ sample shows that the process is also effective in maintaining a close compositional control. The microstructure of the sintered and reduced sample shows a well defined network of pores which is necessary for the effective functioning of the anode. The electrical conductivity as a function of temperature shows metallic behavior.

  10. Microstructure Evolution and Impedance Spectroscopy Characterization of Thermal Barrier Coating Exposed to Gas Thermal-shock Environment

    Directory of Open Access Journals (Sweden)

    CHEN Wen-long

    2017-10-01

    Full Text Available Gas thermal-shock experiment of thermal barrier coatings (TBCs was carried out in air up to 1250℃ in order to simulate the thermal cycling process of the engine blades during the start heating and shut down cooling. The growth of thermal growth oxide (TGO layer and microstructure evolution of YSZ layer during thermal cycling process were investigated systematically by electrochemical impedance spectroscopy testing and SEM. The results show that the thickness of TGO layer increases when increasing the frequency of thermal cycling, and the impedance response of middle frequencies is more and more remarkable. Meanwhile, initiation and growth of micro-cracks occur in YSZ layer during the gas thermal-shock experiment. The corresponding impedance characterization of YSZ layer after 100 cycles is similar to the as-sprayed sample, indicating that micro-cracks in short time could heal since the YSZ micro-cracks sinter at high temperature. But after 300 cycles, the impedance spectroscopy of YSZ layer is quite different to the as-sprayed sample, with the corresponding impedance of particle-gap of YSZ more and more remarkable with the increase of the thermal-shock times, indicating that non-healing micro-cracks form in the YSZ layer, which may be the main reason to induce the failure of YSZ layer.

  11. The Ni-YSZ interface - Structure, composition and electrochemical properties at 1000 deg. C

    Energy Technology Data Exchange (ETDEWEB)

    Vels Jensen, Karin

    2002-06-01

    The anode/electrolyte interface in solid oxide fuel cells (SOFC) is known to cause electrical losses. Geometrically simple Ni/Yttria-stabilised zirconia (YSZ) interfaces were examined to gain information on the structural and chemical changes occurring during experiments at 1000 deg. C in an atmosphere of 97% H2/3% H{sub 2}O. Electrochemical impedance spectroscopy at open circuit voltage (OCV) and at anodic and cathodic polarisation (100 mV) was performed. A correlation of the electrical data with the structure development and the chemical composition was attempted. Nickel wires with different impurity content (99.8% Ni and 99.995% Ni) were used to examine the impact of impurities on the polarisation resistance and contact area morphology. The electro polished nickel wires were pressed against a polished 8 mol% YSZ surface. Extensive structural changes from a flat interface to a hill and valley structure were found to occur in the contact area with the impure nickel wire, and a ridge of impurities was built along the rim of the contact area. Impurity particles in the interfacial region were also observed. The impurity phase was described as an alkali silicate glassy phase. No differences were found between polarised and non-polarised samples. With pure nickel wires, however, the microstructures depended on the polarisation/non-polarisation conditions. At non-polarised conditions a hill and valley type structure was found. Anodic polarisation produced an up to 1 {mu}m thick interface layer consisting of nano-sized YSZ particles with some Ni present. At cathodic polarisation both a granulated structure and a hill and valley structure resembling the structure of non-polarised samples were found. Small impurity ridges were surrounding the contact areas on non-polarised and cathodically polarised samples. TOF-SIMS and XPS analyses showed the presence of impurities in both the impure and pure contact areas. The impedance spectroscopy revealed that depending on the

  12. Preparation and properties of highly porous, biomorphic YSZ ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Rambo, C.R.; Cao, J.; Sieber, H

    2004-10-15

    Highly porous, biomorphic YSZ (yttria-stabilized zirconia) ceramics were manufactured by infiltration of zirconium-oxychloride (ZrOCl{sub 2}{center_dot}8H{sub 2}O) sol into biological template structures derived from rattan and pine wood. 3-5 mol% yttrium nitrate (Y(NO{sub 3}){sub 3}{center_dot}5H{sub 2}O) was added to the sol to stabilize the tetragonal ZrO{sub 2} phase. After vacuum-assisted infiltration, the specimens were pyrolysed at 800 deg. C in N{sub 2} atmosphere. Repeated infiltrations and subsequent annealing in air at temperatures up to 1550 deg. C yields the burn out of the biocarbon template and resulted in the formation of biomorphous YSZ ceramics, which maintained the microstructural features of the biological preform. Depending on the type of the biological template as well as the processing parameters, biomorphic ZrO{sub 2} ceramics with an unidirected pore morphology and a large variety of microstructures can be obtained.

  13. Development and evaluation of suspension plasma sprayed yttria stabilized zirconia coatings as thermal barriers

    Science.gov (United States)

    van Every, Kent J.

    The insulating effects from thermal barrier coatings (TBCs) in gas turbine engines allow for increased operational efficiencies and longer service lifetimes. Consequently, improving TBCs can lead to enhanced gas turbine engine performance. This study was conducted to investigate if yttria-stabilized zirconia (YSZ) coatings, the standard industrial choice for TBCs, produced from nano-sized powder could provide better thermal insulation than current commericial YSZ coatings generated using micron-sized powders. The coatings for this research were made via the recently developed suspension plasma spraying (SPS) process. With SPS, powders are suspended in a solvent containing dispersing agents; the suspension is then injected directly into a plasma flow that evaporates the solvent and melts the powder while transporting it to the substrate. Although related to the industrial TBC production method of air plasma spraying (APS), SPS has two important differences---the ability to spray sub-micron diameter ceramic particles, and the ability to alloy the particles with chemicals dissolved in the solvent. These aspects of SPS were employed to generate a series of coatings from suspensions containing ˜100 nm diameter YSZ powder particles, some of which were alloyed with neodymium and ytterbium ions from the solvent. The SPS coatings contained columnar structures not observed in APS TBCs; thus, a theory was developed to explain the formation of these features. The thermal conductivity of the coatings was tested to evaluate the effects of these unique microstructures and the effects of the alloying process. The results for samples in the as-sprayed and heat-treated conditions were compared to conventional YSZ TBCs. This comparison showed that, relative to APS YSZ coatings, the unalloyed SPS samples typically exhibited higher as-sprayed and lower heat-treated thermal conductivities. All thermal conductivity values for the alloyed samples were lower than conventional YSZ TBCs

  14. High speed PVD thermal barrier coatings

    Energy Technology Data Exchange (ETDEWEB)

    Beele, W. [Sulzer Metco Coatings BV (Netherlands); Eschendorff, G. [Sulzer Metco Coatings BV (Netherlands); Eldim BV (Netherlands)

    2006-07-15

    The high speed PVD process (HS-PVD) combines gas phase coating synthesis with high deposition rates. The process has been demonstrated for high purity YSZ deposited as a chemically bonded top thermal barrier with columnar structure of EB-PVD features. The process can manufacture EB-PVD like coatings that match in regards to their TGO-formation and columnar structure. Coatings with a columnar structure formed by individual columns of 1/4 of the diameter of a classical EB-PVD type TBC have been deposited. These coatings have the potential to prove a significant reduction in thermal conductivity and in erosion performance. (Abstract Copyright [2006], Wiley Periodicals, Inc.)

  15. High speed PVD thermal barrier coatings

    International Nuclear Information System (INIS)

    Beele, W.; Eschendorff, G.

    2006-01-01

    The high speed PVD process (HS-PVD) combines gas phase coating synthesis with high deposition rates. The process has been demonstrated for high purity YSZ deposited as a chemically bonded top thermal barrier with columnar structure of EB-PVD features. The process can manufacture EB-PVD like coatings that match in regards to their TGO-formation and columnar structure. Coatings with a columnar structure formed by individual columns of 1/4 of the diameter of a classical EB-PVD type TBC have been deposited. These coatings have the potential to prove a significant reduction in thermal conductivity and in erosion performance. (Abstract Copyright [2006], Wiley Periodicals, Inc.)

  16. Nanocomposite tribological coatings with 'chameleon' surface adaptation

    International Nuclear Information System (INIS)

    Voevodin, A.A.; Fitz, T.A.; Hu, J.J.; Zabinski, J.S.

    2002-01-01

    Nanocomposite tribological coatings were designed to respond to changing environmental conditions by self-adjustment of their surface properties to maintain good tribological performance in any environment. These smart coatings have been dubbed 'chameleon' because, analogous to a chameleon changing its skin color to avoid predators, the coating changes its 'skin' chemistry and structure to avoid wear. The concept was originally developed using WC, diamondlike carbon, and WS 2 material combination for adaptation to a humid/dry environment cycling. In order to address temperature variation, nanocomposite coatings made of yttria-stabilized zirconia (YSZ) in a gold matrix were developed with encapsulated nanosized reservoirs of MoS 2 and diamondlike carbon (DLC). Coatings were produced using a combination of laser ablation and magnetron sputtering. They were characterized by x-ray photoelectron spectroscopy, x-ray diffraction, transmission electron microscopy, x-ray energy dispersive spectroscopy, and micro-Raman spectroscopy. Results were correlated with mechanical and tribological characterization. Coating hardness was evaluated using nanoindentation, while coating adhesion and toughness were estimated using scratch and Vickers indentation tests. Friction and wear endurance measurements of YSZ/Au/MoS 2 /DLC coatings against steel and Si 3 N 4 balls were performed at room temperature in controlled humidity air, dry nitrogen, and vacuum environments, as well as at 500 deg. C in air. Depending on the environment, coating friction surface changed its chemistry and structure between (i) graphitic carbon for sliding in humid air [coating friction coefficients (c.o.f. 0.10-0.15)], (ii) hexagonal MoS 2 for sliding in dry N 2 and vacuum (c.o.f. 0.02-0.05), and (iii) metallic Au for sliding in air at 500 deg. C (c.o.f. 0.10-0.20). The unique coating skin adaptation realized with YSZ/Au/MoS 2 /DLC and WC/DLC/WS composites proves a universal applicability of the chameleon design

  17. Phase Transformation and Lattice Parameter Changes of Non-trivalent Rare Earth-Doped YSZ as a Function of Temperature

    Science.gov (United States)

    Jiang, Shengli; Huang, Xiao; He, Zhang; Buyers, Andrew

    2018-05-01

    To examine the effect of doping/co-doping on high-temperature phase compositions of YSZ, stand-alone YSZ and CeO2 and Nb2O5 co-doped YSZ samples were prepared using mechanical alloy and high-temperature sintering. XRD analysis was performed on these samples from room temperature to 1100 °C. The results show that the structure for the co-doped samples tends to be thermally stable when the test temperature is higher than a critical value. Monoclinic phase was dominant in Nb2O5 co-doped YSZ at temperatures lower than 600 °C, while for the YSZ and CeO2 co-doped YSZ, cubic/tetragonal phase was dominant in the whole test temperature range. The lattice parameters for all the samples increase with increasing test temperature generally. The lattice parameters for the two non-trivalent rare earth oxides co-doped YSZ show that the lattice parameter a for the cubic phase of the Ce4+ co-doped YSZ is consistently greater than that of 7YSZ which is related to the presence of larger radius of Ce4+ in the matrix. The lattice parameters a, b, c for the monoclinic phase of Ce4+ co-doped YSZ are much closer to each other than that of the Nb5+ co-doped YSZ, indicating the former has better tendency to form cubic/tetragonal phase, which is desired for vast engineering applications.

  18. Performance of Electrolyte Supported Solid Oxide Fuel Cells with STN Anodes

    DEFF Research Database (Denmark)

    Veltzé, Sune; Reddy Sudireddy, Bhaskar; Jørgensen, Peter Stanley

    2013-01-01

    In order to replace the state of the art Ni-cermet as SOFC anode, electrolyte supported cells comprising CGO/Ni infiltrated Nbdoped SrTiO3 anodes, and LSM/YSZ cathodes have been developed and tested as single 5 x 5 cm2 cells. The initial performance reached 0.4 W/cm2 at 850 C. Further tests under...

  19. Characteristics of MAO coating obtained on ZK60 Mg alloy under two and three steps voltage-increasing modes in dual electrolyte

    Science.gov (United States)

    Yang, Jun; Wang, Ze-Xin; Lu, Sheng; Lv, Wei-gang; Jiang, Xi-zhi; Sun, Lei

    2017-03-01

    The micro-arc oxidation process was conducted on ZK60 Mg alloy under two and three steps voltage-increasing modes by DC pulse electrical source. The effect of each mode on current-time responses during MAO process and the coating characteristic were analysed and discussed systematically. The microstructure, thickness and corrosion resistance of MAO coatings were evaluated by scanning electron microscopy (SEM), energy disperse spectroscopy (EDS), microscope with super-depth of field and electrochemical impedance spectroscopy (EIS). The results indicate that two and three steps voltage-increasing modes can improve weak spark discharges with insufficient breakdown strength in later period during the MAO process. Due to higher value of voltage and voltage increment, the coating with maximum thickness of about 20.20μm formed under two steps voltage-increasing mode shows the best corrosion resistance. In addition, the coating fabricated under three steps voltage-increasing mode shows a smoother coating with better corrosion resistance due to the lower amplitude of voltage-increasing.

  20. Microstructural and morphological evaluation of MCrAlY/YSZ composite produced by mechanical alloying method

    International Nuclear Information System (INIS)

    Tahari, M.; Shamanian, M.; Salehi, M.

    2012-01-01

    Highlights: ► The grain size of CoNiCrAlY decreased as milling time increased. Adding YSZ, delayed decrease of grain size of matrix alloy. ► Increase of milling time and YSZ percent resulted in spherical morphology and homogenous distribution of powders. Adding YSZ also delayed cold welding phenomenon. ► At initial stage of milling, CoNiCrAlY powder showed the greatest hardness but with increases milling time powders contained 15% YSZ showed the maximum hardness. - Abstract: This paper investigates CoNiCrAlY/YSZ composite materials produced by mechanical alloying process. Various amounts of YSZ particles (0%, 5%, 10% and 15 wt.%) were mixed with CoNiCrAlY powder and milled for 12, 24 and 36 h. The structural and mechanical evolutions of the mechanically milled powders were executed using X-ray diffractometry, scanning electron microscopy, optical microscopy and micro-hardness test. It was observed that by increasing milling time, the internal lattice strain of γ-phase matrix increased while grain size of this phase decreased. Also, addition of YSZ to CoNiCrAlY decreased the rate of grain size reduction. In comparison with milled CoNiCrAlY powders, CoNiCrAlY/YSZ milled powders exhibited more spherical morphology and narrower particle size range. Moreover, the increase in milling time caused the homogenous distribution of ceramic particles in CoNiCrAlY matrix, while the increase in YSZ percent decreased the homogenous distribution of ceramic particles in CoNiCrAlY matrix. Besides, micro-hardness tests illustrated that the effect of milling on hardness is more significant than that of ceramic particles addition.

  1. Methods for using atomic layer deposition to produce a film for solid state electrolytes and protective electrode coatings for lithium batteries

    Science.gov (United States)

    Elam, Jeffrey W.; Meng, Xiangbo

    2018-03-13

    A method for using atomic layer deposition to produce a film configured for use in an anode, cathode, or solid state electrolyte of a lithium-ion battery or a lithium-sulfur battery. The method includes repeating a cycle for a predetermined number of times in an inert atmosphere. The cycle includes exposing a substrate to a first precursor, purging the substrate with inert gas, exposing the substrate to a second precursor, and purging the substrate with inert gas. The film is a metal sulfide.

  2. Kinetic Studies on Ni-YSZ Composite Electrodes

    DEFF Research Database (Denmark)

    Njodzefon, Jean-Claude; Sudireddy, Bhaskar Reddy; Hjelm, Johan

    2015-01-01

    AC and DC techniques were applied to investigate the electrochemical reaction kinetics of porous composite Ni/8-mol% yttria-stabilized zirconia (Ni/8YSZ) solid oxide cell (SOC) electrodes using a novel pseudo-3-electrode cell geometry. From OCV impedance spectra an activation energy Ea of 1.13 e......V, prefactor yan of 3.7·105·T, hydrogen and steam partial pressure dependencies a and b respectively of -0.07 and 0.22 were determined. DC current density vs. overpotential curves compared with those predicted using the determined kinetic parameters. Apparent Butler-Volmer charge transfer coefficients α were...... branch and the need for different α values for each branch suggests that a simple BV model of the measured electrode kinetics is insufficient and/or different reaction mechanisms might be occurring in anodic vs cathodic polarization....

  3. Dimensional behavior of Ni-YSZ composites during redox cycling

    DEFF Research Database (Denmark)

    Pihlatie, Mikko; Kaiser, Andreas; Larsen, Peter Halvor

    2009-01-01

    The dimensional behavior of Ni-yttria-stabilized zirconia (YSZ) cermets during redox cycling was tested in dilatometry within the temperature range 600-1000 degrees C. The effect Of humidity oil redox stability was investigated at intermediate and low temperatures. We show that both the sintering...... of nickel depending on temperature of the initial reduction and the operating conditions, and the temperature of reoxidation are very important for the size of the dimensional change. Cumulative redox strain (CRS) is shown to be correlated with temperature. Measured maximum CRS after three redox cycles...... varies within 0.25-3.2% dL/L in dry gas and respective temperature range of 600-1000 degrees C. A high degree of redox reversibility was reached at low temperature. however. reversibility is lost at elevated temperatures. We found that at 850 degrees C, 6% steam and a very high p(H2O)/p(H2) ratio...

  4. High performance ceria-bismuth bilayer electrolyte low temperature solid oxide fuel cells (LT-SOFCs) fabricated by combining co-pressing with drop-coating

    KAUST Repository

    Hou, Jie; Bi, Lei; Qian, Jing; Zhu, Zhiwen; Zhang, Junyu; Liu, Wei

    2015-01-01

    The Sm0.075Nd0.075Ce0.85O2-δ-Er0.4Bi1.6O3 bilayer structure film, which showed an encouraging performance in LT-SOFCs, was successfully fabricated by a simple low cost technique combining one-step co-pressing with drop-coating.

  5. High performance ceria-bismuth bilayer electrolyte low temperature solid oxide fuel cells (LT-SOFCs) fabricated by combining co-pressing with drop-coating

    KAUST Repository

    Hou, Jie

    2015-03-24

    The Sm0.075Nd0.075Ce0.85O2-δ-Er0.4Bi1.6O3 bilayer structure film, which showed an encouraging performance in LT-SOFCs, was successfully fabricated by a simple low cost technique combining one-step co-pressing with drop-coating.

  6. Solid electrolytes

    Science.gov (United States)

    Abraham, Kuzhikalail M.; Alamgir, Mohamed

    1993-06-15

    This invention pertains to Li ion (Li.sup.+) conductive solid polymer electrolytes composed of solvates of Li salts immobilized (encapsulated) in a solid organic polymer matrix. In particular, this invention relates to solid polymer electrolytes derived by immobilizing complexes (solvates) formed between a Li salt such as LiAsF.sub.6, LiCF.sub.3 SO.sub.3 or LiClO.sub.4 and a mixture of aprotic organic solvents having high dielectric constants such as ethylene carbonate (EC) (dielectric constant=89.6) and propylene carbonate (PC) (dielectric constant=64.4) in a polymer matrix such as polyacrylonitrile, poly(tetraethylene glycol diacrylate), or poly(vinyl pyrrolidinone).

  7. Surface modification of yttria stabilized zirconia via polydopamine inspired coating for hydroxyapatite biomineralization

    Science.gov (United States)

    Zain, Norhidayu Muhamad; Hussain, Rafaqat; Kadir, Mohammed Rafiq Abdul

    2014-12-01

    Yttria stabilized zirconia (YSZ) has been widely used as biomedical implant due to its high strength and enhanced toughening characteristics. However, YSZ is a bioinert material which constrains the formation of chemical bonds with bone tissue following implantation. Inspired by the property of mussels, the surface of YSZ ceramics was functionalized by quinone-rich polydopamine to facilitate the biomineralization of hydroxyapatite. YSZ discs were first immersed in 2 mg/mL of stirred or unstirred dopamine solution at either 25 or 37 °C. The samples were then incubated in 1.5 simulated body fluid (SBF) for 7d. The effect of coating temperature for stirred and unstirred dopamine solutions during substrate grafting was investigated on the basis of chemical compositions, wettability and biomineralization of hydroxyapatite on the YSZ functionalized surface. The results revealed that the YSZ substrate grafted at 37 °C in stirred solution of dopamine possessed significantly improved hydrophilicity (water contact angle of 44.0 ± 2.3) and apatite-mineralization ability (apatite ratio of 1.78). In summary, the coating temperature and stirring condition during grafting procedure affected the chemical compositions of the films and thus influenced the formation of apatite layer on the substrate during the biomineralization process.

  8. Effect of Microstructure on the Thermal Conductivity of Plasma Sprayed Y2O3 Stabilized Zirconia (8% YSZ

    Directory of Open Access Journals (Sweden)

    Ningning Hu

    2017-11-01

    Full Text Available In this paper, the effect of microstructure on the thermal conductivity of plasma-sprayed Y2O3 stabilized ZrO2 (YSZ thermal barrier coatings (TBCs is investigated. Nine freestanding samples deposited on aluminum alloys are studied. Cross-section morphology such as pores, cracks, m-phase content, grain boundary density of the coated samples are examined by scanning electron microscopy (SEM and electron back-scattered diffraction (EBSD. Multiple linear regressions are used to develop quantitative models that describe the relationship between the particle parameters, m-phase content and features of the microstructure such as porosity, crack-porosity, and the length density of small and big angle-cracks. Moreover, the relationship between the microstructure and thermal conductivity is investigated. Results reveal that the thermal conductivity of the coating is mainly determined by the microstructure and grain boundary density at room temperature (25 °C, and by the length density of big-angle-crack, monoclinic phase content and grain boundary density at high temperature (1200 °C.

  9. Fabricating Pinhole-Free YSZ Sub-Microthin Films by Magnetron Sputtering for Micro-SOFCs

    Directory of Open Access Journals (Sweden)

    T. Hill

    2011-01-01

    Full Text Available Submicron thin yttria stabilized zirconia (YSZ films were prepared on a variety of substrates with different surface morphologies by magnetron sputtering followed by thermal oxidation. Pinholes were observed in the films deposited on nanoporous alumina substrates. Initial dense Y/Zr films developed nanocracks after thermal oxidation on smooth Si wafer substrates. At optimal sputtering and oxidation conditions, smooth and crack/pore-free films were achieved on Si wafer substrates. The thin YSZ films exhibited fully ionic conduction with ionic conductivities, and activation energy corroborated well with the values from commercial YSZ plates. The thin YSZ films can be utilized in Solid Oxide Fuel Cells (SOFCs for intermediate temperature operations.

  10. Reactivity and interdiffusion of alternative SOFC cathodes with yttria stabilized zirconia, gadolinia doped ceria and doped lanthanum gallate solid electrolytes

    Energy Technology Data Exchange (ETDEWEB)

    Kostogloudis, G.C.; Tsiniarakis, G.; Riza, F.; Ftikos, C. [National Tech. Univ. of Athens (Greece)

    2000-07-01

    The chemical compatibility between the cathode composition Pr{sub 0.8}Sr{sub 0.2}Co{sub 0.2}Fe{sub 0.8}O{sub 3-{delta}} and the electrolyte compositions yttria stabilized zirconia (YSZ), Ce{sub 0.8}Gd{sub 0.2}O{sub 1.9} (CGO) and La{sub 0.8}Sr{sub 0.2}Ga{sub 0.9}Mg{sub 0.1}O{sub 3-{delta}} (LSGM) was investigated. Also, the influence of the substitution of Al for Fe on the reactivity of the cathode with YSZ was examined. All oxides were single-phase materials except for LSGM, which contained two additional phases, namely LaSrGa{sub 3}O{sub 7} and LaSrGaO{sub 4}. Two types of experiments were performed: (a) reactivity experiments by XRD in cathode/electrolyte powder mixtures and (b) diffusion experiments by SEM/EDX analysis in cathode/electrolyte double-layer pellets. Pr{sub 2}Zr{sub 2}O{sub 7}, SrZrO{sub 3} and CoFe{sub 2}O{sub 4} were formed by the interaction of the cathode materials with YSZ. Substitution by Al at the B-site of the perovskite cathode led to a decrease of its reactivity with YSZ. No reaction products were formed for powder mixtures of Pr{sub 0.8}Sr{sub 0.2}Co{sub 0.2}Fe{sub 0.8}O{sub 3-{delta}} and CGO or LSGM electrolytes. High Co and Fe diffusion into LSGM was identified. Pr, La and Ga show a smaller tendency for diffusion. The diffusion of transition metal cations into LSGM electrolyte caused the destabilisation and disappearance of the second phases in the interdiffusion zone. (orig.)

  11. Effects of strong cathodic polarization of the Ni-YSZ interface

    DEFF Research Database (Denmark)

    Hansen, Karin Vels; Chen, Ming; Jacobsen, Torben

    2016-01-01

    Long-term strong cathodic polarization experiments of down to -2.4 V vs. E°(O2) of the Ni-YSZ interface were performed at 900°C in 97% H2/3% H2O on model electrodes. The Ni-YSZ interface underwent extensive changes and a large affected volume with a complex microstructure and phase distribution r...

  12. Microstructural characterization of thermal barrier coating on Inconel 617 after high temperature oxidation

    Directory of Open Access Journals (Sweden)

    Mohammadreza Daroonparvar

    2013-06-01

    Full Text Available A turbine blade was protected against high temperature corrosion and oxidation by thermal barrier coatings (TBCsusing atmospheric plasma spraying technique (APS on a Ni-based superalloy (Inconel 617. The coatings (NiCr6AlY/ YSZ and NiCr10AlY/YSZ consist of laminar structure with substantial interconnected porosity transferred oxygen from Yittria stabilized Zirconia (YSZ layer toward the bond coat (NiCrAlY. Hence, a thermally grown oxide layer (TGO was formed on the metallic bond coat and internal oxidation of the bond coat occurred during oxidation. The TBC systems were oxidized in a normal electrically heated furnace at 1150 °C for 18, 22, 26, 32 and 40h.Microstructural characterization of coatings demonstrated that the growth of the TGO layer on the nickel alloy with 6wt. % Al is more rapid than TGO with 10wt. % Al. In addition, many micro-cracks were observed at the interface of NiCr6AlY/YSZ. X-ray diffraction analysis (XRD showed the existence of detrimental oxides such as NiCr2O4, NiCrO3 and NiCrO4 in the bond coat containing 6wt. % Al, accompanied by rapid volume expansion causing the destruction of TBC. In contrast, in the bond coat with 10wt. % Al, NiO, Al2O3and Cr2O3 oxides were formed while very low volume expansion occurred. The oxygen could not penetrate into the TGO layer of bond coat with 10 wt. % Al during high temperature oxidation and the detrimental oxides were not extensively formed within the bond coat as more oxygen was needed. The YSZ with higher Al content showed higher oxidation resistance.

  13. A high performance flexible all solid state supercapacitor based on the MnO2 sphere coated macro/mesoporous Ni/C electrode and ionic conducting electrolyte

    Science.gov (United States)

    Zhi, Jian; Reiser, Oliver; Wang, Youfu; Hu, Aiguo

    2016-06-01

    A high contact resistance between the active materials and the current collector, a low ionic conductivity of the gel electrolyte, and an impenetrable electrode structure are the three major barriers which greatly limit the capacitance of MnO2 in solid state supercapacitors. As a potential solution to these problems, in this work we report a novel electrode for solid state supercapacitors, based on a ternary system composed of hierarchical MnO2 spheres as the active material, macroporous Ni foam as gel penetrable skeletons and an ordered mesoporous carbon (OMC) membrane as the charge-transport accelerating layer. By employing butyl-3-methylimidazolium chloride (BMIMCl) modified gels as the ionic conducting electrolyte, the utilization efficiency of MnO2 on the specific capacitance was enhanced up to 88% of the theoretical value, delivering a volumetric capacitance of 81 F cm-3, which is the highest value among MnO2 based solid state supercapacitors. Moreover, such a flexible device exhibits exceptional volumetric energy and power density (6.6 Wh L-1 and 549 W L-1, based on the whole device volume) combined with a small capacity loss of 8.5% after 6000 cycles under twisting. These encouraging findings unambiguously overcome the energy bottleneck of MnO2 in solid state supercapacitors, and open up a new application of macro/mesoporous materials in flexible devices.A high contact resistance between the active materials and the current collector, a low ionic conductivity of the gel electrolyte, and an impenetrable electrode structure are the three major barriers which greatly limit the capacitance of MnO2 in solid state supercapacitors. As a potential solution to these problems, in this work we report a novel electrode for solid state supercapacitors, based on a ternary system composed of hierarchical MnO2 spheres as the active material, macroporous Ni foam as gel penetrable skeletons and an ordered mesoporous carbon (OMC) membrane as the charge-transport accelerating

  14. Effect of surfactant concentration in the electrolyte on the tribological properties of nickel-tungsten carbide composite coatings produced by pulse electro co-deposition

    Energy Technology Data Exchange (ETDEWEB)

    Kartal, Muhammet, E-mail: kartal@sakarya.edu.tr [Sakarya University, Engineering Faculty, Metallurgical & Materials Engineering Department, Esentepe Campus, 54187 Sakarya (Turkey); Uysal, Mehmet [Sakarya University, Engineering Faculty, Metallurgical & Materials Engineering Department, Esentepe Campus, 54187 Sakarya (Turkey); Gul, Harun [Duzce University, Gumusova Vocational School, 81850 Duzce (Turkey); Alp, Ahmet; Akbulut, Hatem [Sakarya University, Engineering Faculty, Metallurgical & Materials Engineering Department, Esentepe Campus, 54187 Sakarya (Turkey)

    2015-11-01

    Highlights: • Effect of surfactant concentration on the co-deposited WC was investigated. • In the Ni matrix significantly high hardness was achieved by WC co-deposition. • Optimum surfactant resulted in obtaining superior wear resistance in the Ni. • Friction coefficient was decreased by WC co-deposition in the Ni matrix. - Abstract: A nickel plating bath containing WC particles was used to obtain hard and wear-resistant particle reinforced Ni/WC MMCs on steel surfaces for anti-wear applications. Copper substrates were used for electro co-deposition of Ni matrix/WC with the particle size of <1 μm tungsten carbide reinforcements. The influence of surfactant (sodium dodecyl sulfate, SDS) concentration on particle distribution, microhardness and wear resistance of composite coatings has been studied. The nickel films were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The effects of the surfactant on the zeta potential, co-deposition and distribution of WC particles in the nickel matrix, as well as the tribological properties of composite coatings were also investigated. The tribological behaviors of the electrodeposited WC composite coatings sliding against M50 steel ball (Ø 10 mm) were examined on a CSM Instrument. All friction and wear tests were performed without lubrication at room temperature and in the ambient air (relative humidity 55–65%).

  15. Effect of surfactant concentration in the electrolyte on the tribological properties of nickel-tungsten carbide composite coatings produced by pulse electro co-deposition

    Science.gov (United States)

    Kartal, Muhammet; Uysal, Mehmet; Gul, Harun; Alp, Ahmet; Akbulut, Hatem

    2015-11-01

    A nickel plating bath containing WC particles was used to obtain hard and wear-resistant particle reinforced Ni/WC MMCs on steel surfaces for anti-wear applications. Copper substrates were used for electro co-deposition of Ni matrix/WC with the particle size of <1 μm tungsten carbide reinforcements. The influence of surfactant (sodium dodecyl sulfate, SDS) concentration on particle distribution, microhardness and wear resistance of composite coatings has been studied. The nickel films were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The effects of the surfactant on the zeta potential, co-deposition and distribution of WC particles in the nickel matrix, as well as the tribological properties of composite coatings were also investigated. The tribological behaviors of the electrodeposited WC composite coatings sliding against M50 steel ball (Ø 10 mm) were examined on a CSM Instrument. All friction and wear tests were performed without lubrication at room temperature and in the ambient air (relative humidity 55-65%).

  16. Characterization of Pd catalyst-electrodes deposited on YSZ: Influence of the preparation technique and the presence of a ceria interlayer

    Energy Technology Data Exchange (ETDEWEB)

    Jimenez-Borja, Carmen, E-mail: Carmen.JBorja@uclm.es [Departamento de Ingenieria Quimica, Facultad de Ciencias Quimicas, Universidad de Castilla-La Mancha. Avenida Camilo Jose Cela 12, 13071 Ciudad Real (Spain); Matei, Florina [Department of Petroleum Processing Engineering and Environmental Protection, Petroleum - Gas University of Ploiesti (Romania); Dorado, Fernando; Valverde, Jose Luis [Departamento de Ingenieria Quimica, Facultad de Ciencias Quimicas, Universidad de Castilla-La Mancha. Avenida Camilo Jose Cela 12, 13071 Ciudad Real (Spain)

    2012-11-15

    Highlights: Black-Right-Pointing-Pointer Impregnation of palladium over YSZ led to more dispersed films. Black-Right-Pointing-Pointer XPS spectra indicated electron deficient Pd{sup 2+} species on the surface of palladium films. Black-Right-Pointing-Pointer Impregnated palladium films were more active than those prepared by paste deposition Black-Right-Pointing-Pointer The addition of a CeO{sub 2} interlayer enhanced the catalytic rate for the impregnated samples. - Abstract: Palladium catalyst-electrodes supported on Y{sub 2}O{sub 3}-stabilized-ZrO{sub 2} (YSZ) prepared either by paste deposition or wet impregnation technique were characterized using X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). It was found a strong dependence of the catalytic film preparation technique as well as of the presence of a ceria interlayer between the palladium film and the solid electrolyte on the catalytic activity towards methane oxidation. Impregnated palladium films were found to be more active than films prepared by paste deposition. Besides, the addition of ceria allowed stabilizing the palladium active phase for methane oxidation.

  17. Performance of solid electrolyte type oxygen sensor in flowing lead bismuth

    International Nuclear Information System (INIS)

    Kondo, Masatoshi; Takahashi, Minoru

    2005-01-01

    A solid electrolyte type oxygen sensor for liquid 45%lead-55%bismuth (Pb-Bi) was developed. The performance of the oxygen sensor in the flowing lead-bismuth (Pb-Bi) was investigated. The initial performance of the sensor was not reliable, since the reference fluid of the oxygen saturated bismuth in the sensor cell was not compact initially. The electromotive force (EMF) obtained from the yttria stabilized zirconia (YSZ) cell was the same as that from the magnesia stabilized zirconia (MSZ) cell in the flowing Pb-Bi. The EMF of the sensor in the flowing Pb-Bi was lower than that in the stagnant Pb-Bi. However, the difference was small. The sensor showed repeatability after the long term interruption and the Pb-Bi drain/charge operation. After the performance tests, the corrosion of the sensor cells were investigated metallurgically. The YSZ cell was eroded around the free surface of the flowing Pb-Bi after 3500 hour-exposure in the flowing Pb-Bi. The MSZ cell showed smooth surface without the erosion. Although the YSZ cell worked more stably than the MSZ cell, the mechanical strength of the YSZ cell is weaker than that of the MSZ cell. (author)

  18. Neutron irradiation characteristic tests of oxygen sensors using zirconia solid electrolyte

    International Nuclear Information System (INIS)

    Hiura, Nobuo; Endou, Yasuichi; Yamaura, Takayuki; Niimi, Motoji; Hoshiya, Taiji; Saito, Junichi; Souzawa, Shizuo; Ooka, Norikazu; Kobiyama, Mamoru.

    1997-03-01

    In the Department of JMTR of Japan Atomic Energy Research Institute (JAERI), the in-situ measuring technique of oxygen potential has been being developed to study the chemical behavior of high burn-up fuel base-irradiated in the Light Water Reactor. In this test for development of the technique, oxygen sensors using zirconia solid electrolyte stabilized by MgO, CaO and Y 2 O 3 , named MSZ, CSZ and YSZ, respectively, were irradiated by neutrons in the Japan Materials Testing Reactor (JMTR) of JAERI and the characteristics of electromotive force of these sensors under and after irradiation were discussed. From the experimental results, the electromotive force of YSZ sample under irradiation decreased with an increase in irradiation fluence within a range of neutron fluence (E>1 MeV) up to 1 x 10 23 m -2 . The electromotive force of MSZ sensor irradiated with neutron fluences (E>1 MeV) up to 9 x 10 21 m -2 was almost equal to the theoretical value of the electromotive force. It was shown that after irradiation, a decrease in the electromotive force of CSZ sensor was smaller than those of MSZ and YSZ sensors, although the electromotive forces of MSZ, CSZ and YSZ sensors were smaller than the theoretical value. (author)

  19. Performance of a novel type of electrolyte-supported solid oxide fuel cell with honeycomb structure

    Energy Technology Data Exchange (ETDEWEB)

    Ruiz-Morales, Juan Carlos; Savvin, Stanislav N.; Nunez, Pedro [Departmento de Quimica Inorganica, Universidad de La Laguna, 38200 Tenerife (Spain); Marrero-Lopez, David [Departamento de Fisica Aplicada I, Universidad de Malaga, 29071 Malaga (Spain); Pena-Martinez, Juan; Canales-Vazquez, Jesus [Instituto de Energias Renovables-Universidad de Castilla la Mancha, 02006 Albacete (Spain); Roa, Joan Josep; Segarra, Merce [DIOPMA, Departamento de Ciencia de los Materiales e Ing. Metalurgica, 08028 Barcelona (Spain)

    2010-01-15

    A novel design, alternative to the conventional electrolyte-supported solid oxide fuel cell (SOFC) is presented. In this new design, a honeycomb-electrolyte is fabricated from hexagonal cells, providing high mechanical strength to the whole structure and supporting the thin layer used as electrolyte of a SOFC. This new design allows a reduction of {proportional_to}70% of the electrolyte material and it renders modest performances over 320 mW cm{sup -2} but high volumetric power densities, i.e. 1.22 W cm{sup -3} under pure CH{sub 4} at 900 C, with a high OCV of 1.13 V, using the standard Ni-YSZ cermet as anode, Pt as cathode material and air as the oxidant gas. (author)

  20. Composition of highly concentrated silicate electrolytes and ultrasound influencing the plasma electrolytic oxidation of magnesium

    Science.gov (United States)

    Simchen, F.; Rymer, L.-M.; Sieber, M.; Lampke, T.

    2017-03-01

    Magnesium and its alloys are increasingly in use as lightweight construction materials. However, their inappropriate corrosion and wear resistance often prevent their direct practical use. The plasma electrolytic oxidation (PEO) is a promising, environmentally friendly method to improve the surface characteristics of magnesium materials by the formation of oxide coatings. These PEO layers contain components of the applied electrolyte and can be shifted in their composition by increasing the concentration of the electrolyte constituents. Therefore, in contrast to the use of conventional low concentrated electrolytes, the process results in more stable protective coatings, in which electrolyte species are the dominating constitutes. In the present work, the influence of the composition of highly concentrated alkaline silicate electrolytes with additives of phosphate and glycerol on the quality of PEO layers on the magnesium alloy AZ31 was examined. The effect of ultrasound coupled into the electrolyte bath was also considered. The process was monitored by recording the electrical process variables with a transient recorder and by observation of the discharge phenomena on the sample surface with a camera. The study was conducted on the basis of a design of experiments. The effects of the process parameter variation are considered with regard to the coatings thickness, hardness and corrosion resistance. Information about the statistical significance of the effects of the parameters on the considered properties is obtained by an analysis of variance (ANOVA).

  1. Electrochemical testing of suspension plasma sprayed solid oxide fuel cell electrolytes

    Science.gov (United States)

    Waldbillig, D.; Kesler, O.

    Electrochemical performance of metal-supported plasma sprayed (PS) solid oxide fuel cells (SOFCs) was tested for three nominal electrolyte thicknesses and three electrolyte fabrication conditions to determine the effects of electrolyte thickness and microstructure on open circuit voltage (OCV) and series resistance (R s). The measured OCV values were approximately 90% of the Nernst voltages, and electrolyte area specific resistances below 0.1 Ω cm 2 were obtained at 750 °C for electrolyte thicknesses below 20 μm. Least-squares fitting was used to estimate the contributions to R s of the YSZ bulk material, its microstructure, and the contact resistance between the current collectors and the cells. It was found that the 96% dense electrolyte layers produced from high plasma gas flow rate conditions had the lowest permeation rates, the highest OCV values, and the smallest electrolyte-related voltage losses. Optimal electrolyte thicknesses were determined for each electrolyte microstructure that would result in the lowest combination of OCV loss and voltage loss due to series resistance for operating voltages of 0.8 V and 0.7 V.

  2. Model-supported interpretation of the electrochemical characteristics of solid oxide fuel cells with Ni/YSZ cermet anodes; Modellgestuetzte Interpretation der elektrochemischen Charakteristik von Festoxid-Brennstoffzellen mit Ni/YSZ-Cermetanoden

    Energy Technology Data Exchange (ETDEWEB)

    Gewies, Stefan

    2009-01-29

    This work presents the development, validation and application of a multiscale model for the detailed description of a solid oxide fuel cell (SOFC) with a Ni/YSZ (nickel/yttria-stabilized zirconia) cermet anode. The aim of the study is the identification of the physico-chemical loss processes, as seen in impedance spectra and polarization curves. The model consists of an elementary kinetic description of the electrochemistry including the development of an electrical double layer at the electrode/electrolyte interface of the cermet anode, a homogenized description of charge and gas-phase transport in the electrodes as well as a macroscopic description of convective and diffusive mass transport in the gas phase above the electrodes. For the rst time this study allows for a complete description of the impedance spectra of a diffusively fuel-supplied cermet anode. By comparing simulations with experiments on symmetrical cells (University of Karlsruhe) three dominant loss processes could be identified. The model was extended to account for the description of segmented SOFCs. In correspondence with experimental data (German Aerospace Center) the simulations show strong gradients in current densities and gas concentrations. (orig.)

  3. Plasma electrolytic oxidation of metals

    Directory of Open Access Journals (Sweden)

    Stojadinović Stevan

    2013-01-01

    Full Text Available In this lecture results of the investigation of plasma electrolytic oxidation (PEO process on some metals (aluminum, titanium, tantalum, magnesium, and zirconium were presented. Whole process involves anodizing metals above the dielectric breakdown voltage where numerous micro-discharges are generated continuously over the coating surface. For the characterization of PEO process optical emission spectroscopy and real-time imaging were used. These investigations enabled the determination of electron temperature, electron number density, spatial density of micro-discharges, the active surface covered by micro-discharges, and dimensional distribution of micro-discharges at various stages of PEO process. Special attention was focused on the results of the study of the morphology, chemical, and phase composition of oxide layers obtained by PEO process on aluminum, tantalum, and titanium in electrolytes containing tungsten. Physicochemical methodes: atomic force microscopy (AFM, scanning electron microscopy (SEM-EDS, x-ray diffraction (XRD, x-ray photoelectron spectroscopy (XPS, and Raman spectroscopy served as tools for examining obtained oxide coatings. Also, the application of the obtained oxide coatings, especially the application of TiO2/WO3 coatings in photocatalysis, were discussed.

  4. A rocking chair type all-solid-state lithium ion battery adopting Li2O-ZrO2 coated LiNi0.8Co0.15Al0.05O2 and a sulfide based electrolyte

    Science.gov (United States)

    Ito, Seitaro; Fujiki, Satoshi; Yamada, Takanobu; Aihara, Yuichi; Park, Youngsin; Kim, Tae Young; Baek, Seung-Wook; Lee, Jae-Myung; Doo, Seokgwang; Machida, Nobuya

    2014-02-01

    An all-solid-state lithium-ion battery (ASSB) using non-flammable solid electrolytes is a candidate for a next-generation battery. Although the excellent cycle performance and its high energy density are suggested in the literature, a practical size battery has not been appeared yet. In this paper, we have adopted a sulfide based electrolyte, Li2S-P2S5 (80:20 mol%) to a rocking chair type lithium ion battery. The electrochemical cell consists of a Li2O-ZrO2 coated LiNi0.8Co0.15Al0.05O2 (NCA) cathode, an artificial graphite anode and the sulfide based electrolyte without any organic and inorganic liquids. The cathode charge transfer resistance is significantly reduced by the Li2O-ZrO2 coating. The total cell resistance of the Li2O-ZrO2 (LZO) coated NCA adopted cell is approximately one quarter of non-treated one. A standard type single cell with the nominal capacity of 100 mAh at 25 °C is fabricated by wet printing process, and its capacity retention is approximately 80% at 100 cycles. Also, a 1 Ah class battery was constructed by stacking the single cells, and demonstrated.

  5. Effect of microstructure of TiN film on properties as bipolar plate coatings in polymer electrolyte membrane fuel cell prepared by inductively coupled plasma assisted magnetron sputtering

    International Nuclear Information System (INIS)

    Feng, Kai; Li, Zhuguo

    2013-01-01

    As potential application in bipolar plate of polymer electrolyte membrane fuel cell, the microstructure, corrosion resistance and the electrical conductivity of titanium nitride (TiN) and Si doped titanium nitride (Ti 0.9 Si 0.1 N) films deposited by magnetron sputtering with different bias voltages are investigated by X-ray diffraction (XRD), scanning electron microscope (SEM), atomic force microscope (AFM), electrochemical test and four-point probe method, respectively. XRD, SEM and AFM results reveal that the texture and topography of TiN film depend on the bias voltage and incorporation of Si. When the bias voltage is − 20 V and − 30 V, the TiN and Ti 0.9 Si 0.1 N films exhibit a dense (111) plane preferred growth, denser structure and smoother surface topography. The potentiodynamic test results indicate that the TiN and Ti 0.9 Si 0.1 N films have higher chemical inertness and better corrosion resistance. The films can satisfy the requirement of current density for bipolar plate materials. Incorporation of Si element into TiN film makes the passive current density more stable. Four-point probe measurement results show that the resistivity of both TiN and Ti 0.9 Si 0.1 N films reaches minimum when the deposition bias voltage is − 20 V. - Highlights: • Dense TiN and Ti 0.9 Si 0.1 N films are deposited by magnetron sputtering. • Preferred growth orientation of TiN depends on the bias voltage and Si doping. • TiN and Ti 0.9 Si 0.1 N films have excellent corrosion resistance. • Surface conductivity of TiN and Ti 0.9 Si 0.1 N films evolves with bias voltage

  6. AC plasma electrolytic oxidation of magnesium with zirconia nanoparticles

    International Nuclear Information System (INIS)

    Arrabal, R.; Matykina, E.; Viejo, F.; Skeldon, P.; Thompson, G.E.; Merino, M.C.

    2008-01-01

    The incorporation of monoclinic zirconia nanoparticles and their subsequent transformation is examined for coatings formed on magnesium by plasma electrolytic oxidation under AC conditions in silicate electrolyte. The coatings are shown to comprise two main layers, with nanoparticles entering the coating at the coating surface and through short-circuit paths to the region of the interface between the inner and outer coating layers. Under local heating of microdischarges, the zirconia reacts with magnesium species to form Mg 2 Zr 5 O 12 in the outer coating layer. Relatively little zirconium is present in the inner coating layer. In contrast, silicon species are present in both coating layers, with reduced amounts in the inner layer

  7. Silica segregation in the Ni/YSZ electrode

    DEFF Research Database (Denmark)

    Hauch, Anne; Jensen, Søren Højgaard; Bilde-Sørensen, Jørgen

    2007-01-01

    . These postmortem analyses reveal the reason for the observed passivation, because results from energy-dispersive spectroscopy clearly show evidence that silica-containing impurities have segregated to the hydrogen electrode/electrolyte interface during electrolysis testing. Examples of different microstructures...

  8. Determinación de las propiedades mecánicas y mecanismos de fractura de electrolitos soportados de YSZ y GDC mediante ensayos de indentación instrumentada

    Directory of Open Access Journals (Sweden)

    Segarra, M.

    2010-02-01

    Full Text Available The main purpose of this work is to evaluate the different mechanical properties and the different fracture mechanisms activated during the intrumented indentation process of the electrolytes based on yttria stabilized zirconia (YSZ and gadolinia doped ceria (GDC, for solid oxide fuel cells (SOFCs. Both materials, with a thickness of 200 μm, were shaped by uniaxial pressing at 500 MPa, and sintered at 1400ºC. Mechanical properties such as hardness (H and Young’s modulus (E have been studied at different penetration depths using the Oliver and Pharr equations. The different fracture mechanisms activated during the instrumented indentation process have been studied at constant penetration depth of 500 nm, performed with a diamond Berkovich tip indenter. The residual indentation imprints have been observed with atomic force microscopy (AFM. The hardness and Young’s modulus for YSZ electrolytes are higher than for GDC materials, due to the different fracture mechanism activated during the indentation process. As a result, the electrolytes of YSZ presented trans- and intergranular fracture mechanisms, depending on the place of the residual indentation imprint (in the grain boundary or in the middle of the grain, respectively. However, the GDC electrolyte revealed radical cracks at the corners of the residual nanoindentation imprints, thus producing a phenomenon known as chipping.

    El objetivo del presente trabajo es evaluar las propiedades mecánicas, así como los diferentes mecanismos de fractura activados mediante ensayos de indentación instrumentada, de electrolitos basados en circona estabilizada con itria (“yttria stabilized zirconia”,YSZ y ceria dopada con gadolinia (“gadolinia doped ceria”, GDC, para pilas de combustible de óxido sólido, SOFCs. Ambos materiales, con un espesor final de 200 μm, se conformaron mediante prensado uniaxial a 500 MPa y se sinterizaron a 1400ºC. Propiedades mecánicas tales

  9. Synthesis of Yttria-stabilized zirconia nanoparticles by decomposition of metal nitrates coated on carbon powder

    International Nuclear Information System (INIS)

    Jiang, S.; Stangle, G.C.; Amarakoon, V.R.; Schulze, W.A.

    1996-01-01

    Weakly agglomerated nanoparticles of yttria-stabilized zirconia (YSZ) were synthesized by a novel process which involved the decomposition of metal nitrates that had been coated on ultrafine carbon black powder, after which the carbon black was gasified. The use of ultrafine, high-surface-area carbon black powder apparently allowed the nanocrystalline oxide particles to form and remain separate from each other, after which the carbon black was gasified at a somewhat higher temperature. As a result, the degree of agglomeration was shown to be relatively low. The average crystallite size and the specific surface area of the as-synthesized YSZ nanoparticles were 5∼6 nm and 130 m 2 /g, respectively, for powder synthesized at 650 degree C. The as-synthesized YSZ nanoparticles had a light brown color and were translucent, which differs distinctly from conventional YSZ particles which are typically white and opaque. The mechanism of the synthesis process was investigated, and indicated that the gasification temperature had a direct effect on the crystallite size of the as-synthesized YSZ nanoparticles. High-density and ultrafine-grained YSZ ceramic articles were prepared by fast-firing, using a dwell temperature of 1250 degree C and a dwell time of two minutes or less. copyright 1996 Materials Research Society

  10. Effects of grain boundaries at the electrolyte/cathode interfaces on oxygen reduction reaction kinetics of solid oxide fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Min Gi; Koo, Ja Yang; Ahn, Min Woo; Lee, Won Young [Dept. of Mechanical Engineering, Sungkyunkwan University, Suwon (Korea, Republic of)

    2017-04-15

    We systematically investigated the effects of grain boundaries (GBs) at the electrolyte/cathode interface of two conventional electrolyte materials, i.e., yttria-stabilized zirconia (YSZ) and gadolinia-doped ceria (GDC). We deposited additional layers by pulsed laser deposition to control the GB density on top of the polycrystalline substrates, obtaining significant improvements in peak power density (two-fold for YSZ and three-fold for GDC). The enhanced performance at high GB density in the additional layer could be ascribed to the accumulation of oxygen vacancies, which are known to be more active sites for oxygen reduction reactions (ORR) than grain cores. GDC exhibited a higher enhancement than YSZ, due to the easier formation, and thus higher concentration, of oxygen vacancies for ORR. The strong relation between the concentration of oxygen vacancies and the surface exchange characteristics substantiated the role of GBs at electrolyte/cathode interfaces on ORR kinetics, providing new design parameters for highly performing solid oxide fuel cells.

  11. LOW TEMPERATURE CATHODE SUPPORTED ELECTROLYTES

    Energy Technology Data Exchange (ETDEWEB)

    Harlan U. Anderson; Fatih Dogan; Vladimir Petrovsky

    2002-03-31

    This project has three main goals: Thin Films Studies, Preparation of Graded Porous Substrates and Basic Electrical Characterization and testing of Planar Single Cells. This period has continued to address the problem of making dense 1/2 to 5 {micro}m thick dense layers on porous substrates (the cathode LSM). Our current status is that we are making structures of 2-5 cm{sup 2} in area, which consist of either dense YSZ or CGO infiltrated into a 2-5 {micro}m thick 50% porous layer made of either nanoncrystalline CGO or YSZ powder. This composite structure coats a macroporous cathode or anode; which serves as the structural element of the bi-layer structure. These structures are being tested as SOFC elements. A number of structures have been evaluated both as symmetrical and as button cell configuration. Results of this testing indicates that the cathodes contribute the most to cell losses for temperatures below 750 C. In this investigation different cathode materials were studied using impedance spectroscopy of symmetric cells and IV characteristics of anode supported fuel cells. Cathode materials studied included La{sub 0.8}Sr{sub 0.2}Co{sub 0.2}Fe{sub 0.8}O{sub 3} (LSCF), La{sub 0.7}Sr{sub 0.2}MnO{sub 3} (LSM), Pr{sub 0.8}Sr{sub 0.2}Fe{sub 0.8}O{sub 3} (PSCF), Sm{sub 0.8}Sr{sub 0.2}Co{sub 0.2}Fe{sub 0.8}O{sub 3} (SSCF), and Yb{sub .8}Sr{sub 0.2}Co{sub 0.2}Fe{sub 0.8}O{sub 3} (SSCF). A new technique for filtering the Fourier transform of impedance data was used to increase the sensitivity of impedance analysis. By creating a filter specifically for impedance spectroscopy the resolution was increased. The filter was tailored to look for specific circuit elements like R//C, Warburg, or constant phase elements. As many as four peaks can be resolved using the filtering technique on symmetric cells. It may be possible to relate the different peaks to material parameters, like the oxygen exchange coefficient. The cathode grouped in order from lowest to highest ASR is

  12. Design and optimization of coating structure for the thermal barrier coatings fabricated by atmospheric plasma spraying via finite element method

    Directory of Open Access Journals (Sweden)

    L. Wang

    2014-06-01

    Full Text Available The first prerequisite for fabricating the thermal barrier coatings (TBCs with excellent performance is to find an optimized coating structure with high thermal insulation effect and low residual stress. This paper discusses the design and optimization of a suitable coating structure for the TBCs prepared by atmospheric plasma spraying (APS using the finite element method. The design and optimization processes comply with the rules step by step, as the structure develops from a simple to a complex one. The research results indicate that the suitable thicknesses of the bond-coating and top-coating are 60–120 μm and 300–420 μm, respectively, for the single ceramic layer YSZ/NiCoCrAlY APS-TBC. The embedded interlayer (50 wt.%YSZ + 50 wt.%NiCoCrAlY will further reduce the residual stress without sacrificing the thermal insulation effect. The double ceramic layer was further considered which was based on the single ceramic layer TBC. The embedded interlayer and the upper additional ceramic layer will have a best match between the low residual stress and high thermal insulation effect. Finally, the optimized coating structure was obtained, i.e., the La2Ce2O7(LC/YSZ/Interlayer/NiCoCrAlY coating structure with appropriate layer thickness is the best choice. The effective thermal conductivity of this optimized LC/YSZ/IL/BL TBC is 13.2% lower than that of the typical single ceramic layer YSZ/BL TBC.

  13. Plasma electrolytic oxidation of Titanium Aluminides

    International Nuclear Information System (INIS)

    Morgenstern, R; Sieber, M; Lampke, T; Grund, T; Wielage, B

    2016-01-01

    Due to their outstanding specific mechanical and high-temperature properties, titanium aluminides exhibit a high potential for lightweight components exposed to high temperatures. However, their application is limited through their low wear resistance and the increasing high-temperature oxidation starting from about 750 °C. By the use of oxide ceramic coatings, these constraints can be set aside and the possible applications of titanium aluminides can be extended. The plasma electrolytic oxidation (PEO) represents a process for the generation of oxide ceramic conversion coatings with high thickness. The current work aims at the clarification of different electrolyte components’ influences on the oxide layer evolution on alloy TNM-B1 (Ti43.5Al4Nb1Mo0.1B) and the creation of compact and wear resistant coatings. Model experiments were applied using a ramp-wise increase of the anodic potential in order to show the influence of electrolyte components on the discharge initiation and the early stage of the oxide layer growth. The production of PEO layers with technically relevant thicknesses close to 100 μm was conducted in alkaline electrolytes with varying amounts of Na 2 SiO 3 ·5H 2 O and K 4 P 2 O 7 under symmetrically pulsed current conditions. Coating properties were evaluated with regard to morphology, chemical composition, hardness and wear resistance. The addition of phosphates and silicates leads to an increasing substrate passivation and the growth of compact oxide layers with higher thicknesses. Optimal electrolyte compositions for maximum coating hardness and thickness were identified by statistical analysis. Under these conditions, a homogeneous inner layer with low porosity can be achieved. The frictional wear behavior of the compact coating layer is superior to a hard anodized layer on aluminum. (paper)

  14. Effect of Aging on the Electrochemical Performance of LSM-YSZ Cathodes

    DEFF Research Database (Denmark)

    Baqué, L. C.; Jørgensen, Peter Stanley; Zhang, Wei

    2015-01-01

    resistance shows no clear tendency with aging time, while the ionic conductivity decreases up to ∼79%. Accordingly, the electrochemically active thickness contracts from 60–135 μm to 45–60 μm. The changes observed in the cathode transport and electrochemical properties are mostly explained by the evolution......Investigations of degradation mechanisms of solid oxide fuel cells are crucial for achieving a widespread commercialization of the technology. In this work, electrochemical impedance spectroscopy (EIS) was applied for studying the aging effect on LSM-YSZ cathodes exposed to humidified air at 900°C...... for up to 3000 h. EIS spectra were fitted by a transmission line model for estimating relevant parameters associated with the LSM/YSZ charge transfer reaction and the oxide ion conduction through the YSZ network. For the reference non-aged sample, the ionic conductivity values are the expected ones...

  15. Behavior of strontium- and magnesium-doped gallate electrolyte in direct carbon solid oxide fuel cells

    International Nuclear Information System (INIS)

    Zhang, Li; Xiao, Jie; Xie, Yongmin; Tang, Yubao; Liu, Jiang; Liu, Meilin

    2014-01-01

    Highlights: • La 0.9 Sr 0.1 Ga 0.8 Mg 0.2 O 3−δ (LSGM) can be used as electrolyte of direct carbon SOFCs. • DC-SOFC with LSGM electrolyte gives higher performance than that with YSZ. • LSGM-electrolyte DC-SOFC gives maximum power density of 383 mW cm −2 at 850 °C. • Operation of LSGM-DC-SOFC at 210 mA cm −2 lasts 72 min, with fuel utilization of 60%. - Abstract: Perovskite-type La 0.9 Sr 0.1 Ga 0.8 Mg 0.2 O 3−δ (LSGM) is synthesized by conventional solid state reaction. Its phase composition, microstructure, relative density, and oxygen-ionic conductivity are investigated. Tubular electrolyte-supported solid oxide fuel cells (SOFCs) are prepared with the LSGM as electrolyte and gadolinia doped ceria (GDC) mixed with silver as anode. The SOFCs are operated with Fe-loaded activated carbon as fuel and ambient air as oxidant. A typical single cell gives a maximum power density of 383 mW cm −2 at 850 °C, which is nearly 1.3 times higher than that of the similar cell with YSZ as electrolyte. A stability test of 72 min is carried out at a constant current density of 210 mA cm −2 , with a fuel utilization of 60%, indicating that LaGaO 3 -based electrolyte is promising to be applied in direct carbon SOFCs (DC-SOFCs)

  16. Behavior of strontium- and magnesium-doped gallate electrolyte in direct carbon solid oxide fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Li; Xiao, Jie; Xie, Yongmin [The Key Laboratory of Fuel Cell Technology of Guangdong Province, School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou 510641 (China); Tang, Yubao [Key Laboratory of Sensor Analysis of Tumor Marker Ministry of Education, College of Chemistry and Molecular Engineering, Qingdao University of Science and Technology, Qingdao o 266042 (China); Liu, Jiang, E-mail: jiangliu@scut.edu.cn [The Key Laboratory of Fuel Cell Technology of Guangdong Province, School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou 510641 (China); New Energy Research Institute, College of Environment and Energy, South China University of Technology, Guangzhou 510006 (China); Liu, Meilin [New Energy Research Institute, College of Environment and Energy, South China University of Technology, Guangzhou 510006 (China); School of Materials Science and Engineering, Georgia Institute of Technology, 771 Ferst Drive, Atlanta, GA 30332-0245 (United States)

    2014-09-01

    Highlights: • La{sub 0.9}Sr{sub 0.1}Ga{sub 0.8}Mg{sub 0.2}O{sub 3−δ} (LSGM) can be used as electrolyte of direct carbon SOFCs. • DC-SOFC with LSGM electrolyte gives higher performance than that with YSZ. • LSGM-electrolyte DC-SOFC gives maximum power density of 383 mW cm{sup −2} at 850 °C. • Operation of LSGM-DC-SOFC at 210 mA cm{sup −2} lasts 72 min, with fuel utilization of 60%. - Abstract: Perovskite-type La{sub 0.9}Sr{sub 0.1}Ga{sub 0.8}Mg{sub 0.2}O{sub 3−δ} (LSGM) is synthesized by conventional solid state reaction. Its phase composition, microstructure, relative density, and oxygen-ionic conductivity are investigated. Tubular electrolyte-supported solid oxide fuel cells (SOFCs) are prepared with the LSGM as electrolyte and gadolinia doped ceria (GDC) mixed with silver as anode. The SOFCs are operated with Fe-loaded activated carbon as fuel and ambient air as oxidant. A typical single cell gives a maximum power density of 383 mW cm{sup −2} at 850 °C, which is nearly 1.3 times higher than that of the similar cell with YSZ as electrolyte. A stability test of 72 min is carried out at a constant current density of 210 mA cm{sup −2}, with a fuel utilization of 60%, indicating that LaGaO{sub 3}-based electrolyte is promising to be applied in direct carbon SOFCs (DC-SOFCs)

  17. Effect upon biocompatibility and biocorrosion properties of plasma electrolytic oxidation in trisodium phosphate electrolytes.

    Science.gov (United States)

    Kim, Yu-Kyoung; Park, Il-Song; Lee, Kwang-Bok; Bae, Tae-Sung; Jang, Yong-Seok; Oh, Young-Min; Lee, Min-Ho

    2016-03-01

    Surface modification to improve the corrosion resistance and biocompatibility of the Mg-Al-Zn-Ca alloy was conducted via plasma electrolytic oxidation (PEO) in an electrolyte that included phosphate. Calcium phosphate can be easily induced on the surface of a PEO coating that includes phosphate in a physiological environment because Ca(2+) ions in body fluids can be combined with PO4 (3-). Cytotoxicity of the PEO coating formed in electrolytes with various amounts of Na3PO4 was identified. In particular, the effects that PEO films have upon oxidative stress and differentiation of osteoblast activity were studied. As the concentration of Na3PO4 in the electrolyte increased, the oxide layer was found to become thicker, which increased corrosion resistance. However, the PEO coating formed in electrolytes with over 0.2 M of added Na3PO4 exhibited more microcracks and larger pores than those formed in smaller Na3PO4 concentrations owing to a large spark discharge. A nonuniform oxide film that included more phosphate caused more cytotoxicity and oxidative stress, and overabundant phosphate content in the oxide layer interrupted the differentiation of osteoblasts. The corrosion resistance of the magnesium alloy and the thickness of the oxide layer were increased by the addition of Na3PO4 in the electrolyte for PEO treatment. However, excessive phosphate content in the oxide layer led to oxidative stress, which resulted in reduced cell viability and activity.

  18. Electrolytic plating apparatus for discrete microsized particles

    International Nuclear Information System (INIS)

    Mayer, A.

    1976-01-01

    Method and apparatus are disclosed for electrolytically producing very uniform coatings of a desired material on discrete microsized particles. Agglomeration or bridging of the particles during the deposition process is prevented by imparting a sufficiently random motion to the particles that they are not in contact with a powered cathode for a time sufficient for such to occur. 4 claims, 2 figures

  19. In-plane aligned YBCO tape on textured YSZ buffer layer deposited on stainless steel substrate by laser ablation only with O{sup +} ion beam assistance

    Energy Technology Data Exchange (ETDEWEB)

    Huang Xintang [Huazhong Univ. of Sci. and Technol., Wuhan (China). Nat. Lab. of Laser Technol.]|[Huazhong Normal Univ., Wuhan, HB (China). Dept. of Physics; Wang Youqing; Wang Qiuliang; Chen Qingming [Huazhong Univ. of Sci. and Technol., Wuhan (China). Nat. Lab. of Laser Technol.

    1999-08-16

    In this paper we have prepared YSZ buffer layers on stainless steel substrates by laser ablation only with O{sup +} ion beam assistance and YBCO films on YSZ/steel consequently. The relevant parameters of YSZ and YBCO film deposition are indicated. (orig.) 8 refs.

  20. In-plane aligned YBCO tape on textured YSZ buffer layer deposited on stainless steel substrate by laser ablation only with O+ ion beam assistance

    International Nuclear Information System (INIS)

    Huang Xintang; Huazhong Normal Univ., Wuhan, HB; Wang Youqing; Wang Qiuliang; Chen Qingming

    1999-01-01

    In this paper we have prepared YSZ buffer layers on stainless steel substrates by laser ablation only with O + ion beam assistance and YBCO films on YSZ/steel consequently. The relevant parameters of YSZ and YBCO film deposition are indicated. (orig.)

  1. Electrochemical performance of solid oxide fuel cells having electrolytes made by suspension and solution precursor plasma spraying

    Science.gov (United States)

    Marr, M.; Kuhn, J.; Metcalfe, C.; Harris, J.; Kesler, O.

    2014-01-01

    Yttria-stabilized zirconia (YSZ) electrolytes were deposited by suspension plasma spraying (SPS) and solution precursor plasma spraying (SPPS). The electrolytes were evaluated for permeability, microstructure, and electrochemical performance. With SPS, three different suspensions were tested to explore the influence of powder size distribution and liquid properties. Electrolytes made from suspensions of a powder with d50 = 2.6 μm were more gas-tight than those made from suspensions of a powder with d50 = 0.6 μm. A peak open circuit voltage of 1.00 V was measured at 750 °C with a cell with an electrolyte made from a suspension of d50 = 2.6 μm powder. The use of a flammable suspension liquid was beneficial for improving electrolyte conductivity when using lower energy plasmas, but the choice of liquid was less important when using higher energy plasmas. With SPPS, peak electrolyte conductivities were comparable to the peak conductivities of the SPS electrolytes. However, leak rates through the SPPS electrolytes were higher than those through the electrolytes made from suspensions of d50 = 2.6 μm powder. The electrochemical test data on SPPS electrolytes are the first reported in the literature.

  2. Continuum mechanics simulations of NiO/Ni-YSZ composites during reduction and re-oxidation

    DEFF Research Database (Denmark)

    Pihlatie, Mikko; Frandsen, Henrik Lund; Kaiser, Andreas

    2010-01-01

    for the dimensional change arises from the volumetric change related to the phase change NiO ↔ Ni. The measurable change in bulk length is given by the ceramic YSZ backbone as a response to the stress created by the chemical strain. The different subprocesses described in the model for YSZ were elastic and anelastic...... expansion, diffusional creep, grain boundary sliding (GBS) and microcracking due to excessive stress. In the Ni/NiO phase, nonelastic strains in terms of diffusional and power law creep were implemented, and additionally for NiO deformation due to microcracking and/or pseudoplasticity. Semi...

  3. Effect of impurities on structural and electrochemical properties of the Ni-YSZ interface

    DEFF Research Database (Denmark)

    Jensen, Karin Vels; Wallenberg, R.; Chorkendorff, I.

    2003-01-01

    . The results were compared to earlier investigations of a less pure nickel/YSZ interface. The pure interface developed different structures depending on whether or not the samples were polarised. Despite,the purity of the nickel, impurities were found in the interfacial region. The pure electrodes......The changes in interface structure and chemical composition of a 99.995% pure nickel/yttria-stabilised zirconia (YSZ) interface were examined after heat treatment at 1000degreesC in 97% H-2/3% H2O with and without polarisation. Impedance spectroscopy was used for electrochemical characterisation...

  4. Zinc phosphate conversion coatings

    Science.gov (United States)

    Sugama, Toshifumi

    1997-01-01

    Zinc phosphate conversion coatings for producing metals which exhibit enhanced corrosion prevention characteristics are prepared by the addition of a transition-metal-compound promoter comprising a manganese, iron, cobalt, nickel, or copper compound and an electrolyte such as polyacrylic acid, polymethacrylic acid, polyitaconic acid and poly-L-glutamic acid to a phosphating solution. These coatings are further improved by the incorporation of Fe ions. Thermal treatment of zinc phosphate coatings to generate .alpha.-phase anhydrous zinc phosphate improves the corrosion prevention qualities of the resulting coated metal.

  5. Processing-structure-property relationships in electron beam physical vapor deposited yttria stabilized zirconia coatings

    International Nuclear Information System (INIS)

    Rao, D. Srinivasa; Valleti, Krishna; Joshi, S. V.; Janardhan, G. Ranga

    2011-01-01

    The physical and mechanical properties of yttria stabilized zirconia (YSZ) coatings deposited by the electron beam physical vapor deposition technique have been investigated by varying the key process variables such as vapor incidence angle and sample rotation speed. The tetragonal zirconia coatings formed under varying process conditions employed were found to have widely different surface and cross-sectional morphologies. The porosity, phase composition, planar orientation, hardness, adhesion, and surface residual stresses in the coated specimens were comprehensively evaluated to develop a correlation with the process variables. Under transverse scratch test conditions, the YSZ coatings exhibited two different crack formation modes, depending on the magnitude of residual stress. The influence of processing conditions on the coating deposition rate, column orientation angle, and adhesion strength has been established. Key relationships between porosity, hardness, and adhesion are also presented.

  6. Magnesia nanoparticles in liquid electrolyte for dye sensitized solar cells: An effective recombination suppressant?

    International Nuclear Information System (INIS)

    Mohanty, Shyama Prasad; Bhargava, Parag

    2013-01-01

    Highlights: ► MgO loaded electrolyte retards recombination at titania/electrolyte interface. ► Recombination reactions are retarded by adsorption of anions on MgO in electrolyte. ► Zeta potential measurements show anionic adsorption on the surface of MgO. ► MgO loaded electrolyte performs efficiently than TBP containing electrolyte. -- Abstract: Recombination reactions at the photoanode/electrolyte interface reduce the photovoltaic conversion efficiency of dye sensitized solar cells (DSSCs). Unlike modification of titania photoanode by coating with MgO which act as a barrier layer toward recombination, addition of MgO nanopowder to electrolyte prevents recombination through adsorption of anions (triiodide/iodide) from electrolyte. In the present study, the surface charge of MgO has been utilized to adsorb anions from electrolyte. This anionic adsorption onto the MgO nanopowders in electrolyte has been confirmed by zeta potential measurements. MgO retards the recombination reaction as efficiently as 4-tert-butylpyridine (TBP) which is the most widely used additive in the electrolyte. Higher photocurrent and conversion efficiency is achieved by using MgO loaded electrolyte as compared to TBP added electrolyte. Dark current measurements show that recombination reactions are effectively retarded by use of MgO loaded electrolytes. Open circuit voltage decay measurements also confirm higher electron lifetime at the titania/electrolyte interface in MgO loaded electrolyte based cell as compared to additive free electrolyte based cell

  7. Phosphor-Doped Thermal Barrier Coatings Deposited by Air Plasma Spray for In-Depth Temperature Sensing

    Directory of Open Access Journals (Sweden)

    Di Peng

    2016-09-01

    Full Text Available Yttria-stabilized zirconia (YSZ-based thermal barrier coating (TBC has been integrated with thermographic phosphors through air plasma spray (APS for in-depth; non-contact temperature sensing. This coating consisted of a thin layer of Dy-doped YSZ (about 40 µm on the bottom and a regular YSZ layer with a thickness up to 300 µm on top. A measurement system has been established; which included a portable; low-cost diode laser (405 nm; a photo-multiplier tube (PMT and the related optics. Coating samples with different topcoat thickness were calibrated in a high-temperature furnace from room temperature to around 900 °C. The results convincingly showed that the current sensor and the measurement system was capable of in-depth temperature sensing over 800 °C with a YSZ top layer up to 300 µm. The topcoat thickness was found to have a strong effect on the luminescent signal level. Therefore; the measurement accuracy at high temperatures was reduced for samples with thick topcoats due to strong light attenuation. However; it seemed that the light transmissivity of YSZ topcoat increased with temperature; which would improve the sensor’s performance at high temperatures. The current sensor and the measurement technology have shown great potential in on-line monitoring of TBC interface temperature.

  8. Elaboration of hybrid materials by templating with mineral liquid crystals stabilization of a mixed sol of YSZ nanoparticles and V2O5 ribbon-like colloids

    International Nuclear Information System (INIS)

    Guiot, C.

    2009-01-01

    The purpose of this PhD was to investigate innovative soft chemistry ways to prepare hybrid materials with ordered nano-structures. Concretely, research were conducted on the development of a hybrid material made of an yttria-stabilized zirconia (YSZ) matrix templated by a mineral liquid crystal, namely V 2 O 5 . In aqueous solutions, vanadium oxide exhibits ribbon-like colloids of typical dimensions 1 nm x 25 nm x 500 nm, stabilized by a strong negative surface charge. Above a critical concentration, the anisotropic colloids assemble into a nematic liquid crystal, whose domains can be oriented within the same direction over a macroscopic range under a weak magnetic field. The idea is to use V 2 O 5 anisotropic colloids as a template for a hybrid material, taking advantage of their ordering behavior. Preliminary experiments revealed a strong reactivity between molecular compounds of zirconium and vanadium oxide. Therefore, the studies were directed toward the preparation of a mixed colloidal sol containing YSZ nanoparticles and vanadium oxide ribbon-like colloids, as a precursor sol for the intended hybrid material. The YSZ nanoparticles are obtained through an outstanding hydrothermal synthesis leading to a stable suspension of nanocrystalline particles of ca. 5 nm, in pure water. Providing a mixed sol of YSZ and V 2 O 5 is a key challenge for it implies the co-stabilization of two types of colloids having different shape, size and surface properties. Besides, the existence of V 2 O 5 in its ribbon-like form requires acidic conditions and very low ionic strength. The first part of this work was then dedicated to the study of electro-steric stabilization of zirconia suspension by addition of acidic poly-electrolytes. Different polymers with carboxylic and/or sulfonic acidic functions were investigated. Based on zeta potential measurements and adsorption isotherms, the influence of molecular weight and polymer charge were discussed. Among the studied polymers, poly

  9. Kinetic Studies on Ni-YSZ Composite Electrodes

    DEFF Research Database (Denmark)

    Njodzefon, Jean-Claude; Hjelm, Johan; Graves, Christopher R.

    2015-01-01

    transfer at the reaction sites gas conversion at the flow fields, and ohmic drop across the electrolyte. Since these processes occur in both electrodes and some of them with overlapping characteristic frequencies, it is particularly challenging to isolate and characterize a particular mechanism...... compositions using the same instrument. The tests are carried out in a single gas atmosphere with maximum flow rate of 6 L/h. Results and Discussion Current density vs working electrode overpotential curves recorded in the temperature range 800 – 650°C in a 50/50 H2/H2O fuel mixture are displayed in figure 1(a...

  10. Mueller matrix polarimetry on plasma sprayed thermal barrier coatings for porosity measurement.

    Science.gov (United States)

    Luo, David A; Barraza, Enrique T; Kudenov, Michael W

    2017-12-10

    Yttria-stabilized zirconia (YSZ) is the most widely used material for thermal plasma sprayed thermal barrier coatings (TBCs) used to protect gas turbine engine parts in demanding operation environments. The superior material properties of YSZ coatings are related to their internal porosity level. By quantifying the porosity level, tighter control on the spraying process can be achieved to produce reliable coatings. Currently, destructive measurement methods are widely used to measure the porosity level. In this paper, we describe a novel nondestructive approach that is applicable to classify the porosity level of plasma sprayed YSZ TBCs via Mueller matrix polarimetry. A rotating retarder Mueller matrix polarimeter was used to measure the polarization properties of the plasma sprayed YSZ coatings with different porosity levels. From these measurements, it was determined that a sample's measured depolarization ratio is dependent on the sample's surface roughness and porosity level. To this end, we correlate the depolarization ratio with the samples' surface roughness, as measured by a contact profilometer, as well as the total porosity level, in percentage measured using a micrograph and stereological analysis. With the use of this technique, a full-field and rapid measurement of porosity level can be achieved.

  11. Preparation of YBCO on YSZ layers deposited on silicon and sapphire by MOCVD: influence of the intermediate layer on the quality of the superconducting film

    International Nuclear Information System (INIS)

    Garcia, G.; Casado, J.; Llibre, J.; Doudkowski, M.; Santiso, J.; Figueras, A.; Schamm, S.; Dorignac, D.; Grigis, C.; Aguilo, M.

    1995-01-01

    YSZ buffer layers were deposited on silicon and sapphire by MOCVD. The layers deposited on silicon were highly oriented along [100] direction without in-plane orientation, probably because the existence of the SiO 2 amorphous interlayer. In contrast, epitaxial YSZ was obtained on (1-102) sapphire showing an in-plane texture defined by the following relationships: (100) YSZ // (1-102) sapphire and (110) YSZ // (01-12) sapphire. Subsequently, YBCO films were deposited on YSZ by MOCVD. Structural, morphological and electrical characterization of the superconducting layers were correlated with the in-plane texture of the buffer layers. (orig.)

  12. High efficiency turbine blade coatings

    Energy Technology Data Exchange (ETDEWEB)

    Youchison, Dennis L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Gallis, Michail A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2014-06-01

    The development of advanced thermal barrier coatings (TBCs) of yttria stabilized zirconia (YSZ) that exhibit lower thermal conductivity through better control of electron beam - physical vapor deposition (EB-PVD) processing is of prime interest to both the aerospace and power industries. This report summarizes the work performed under a two-year Lab-Directed Research and Development (LDRD) project (38664) to produce lower thermal conductivity, graded-layer thermal barrier coatings for turbine blades in an effort to increase the efficiency of high temperature gas turbines. This project was sponsored by the Nuclear Fuel Cycle Investment Area. Therefore, particular importance was given to the processing of the large blades required for industrial gas turbines proposed for use in the Brayton cycle of nuclear plants powered by high temperature gas-cooled reactors (HTGRs). During this modest (~1 full-time equivalent (FTE)) project, the processing technology was developed to create graded TBCs by coupling ion beam-assisted deposition (IBAD) with substrate pivoting in the alumina-YSZ system. The Electron Beam - 1200 kW (EB-1200) PVD system was used to deposit a variety of TBC coatings with micron layered microstructures and reduced thermal conductivity below 1.5 W/m.K. The use of IBAD produced fully stoichiometric coatings at a reduced substrate temperature of 600°C and a reduced oxygen background pressure of 0.1 Pa. IBAD was also used to successfully demonstrate the transitioning of amorphous PVD-deposited alumina to the -phase alumina required as an oxygen diffusion barrier and for good adhesion to the substrate Ni2Al3 bondcoat. This process replaces the time consuming thermally grown oxide formation required before the YSZ deposition. In addition to the process technology, Direct Simulation Monte Carlo plume modeling and spectroscopic characterization of the PVD plumes were performed. The project consisted of five tasks. These included the

  13. Aqueous metal–organic solutions for YSZ thin film inkjet deposition

    DEFF Research Database (Denmark)

    Gadea, Christophe; Hanniet, Q.; Lesch, A.

    2017-01-01

    Inkjet printing of 8% Y2O3-stabilized ZrO2 (YSZ) thin films is achieved by designing a novel water-based reactive ink for Drop-on-Demand (DoD) inkjet printing. The ink formulation is based on a novel chemical strategy that consists of a combination of metal oxide precursors (zirconium alkoxide...

  14. Ni-YSZ solid oxide fuel cell anode behavior upon redox cycling based on electrical characterization

    DEFF Research Database (Denmark)

    Klemensø, Trine; Mogensen, Mogens Bjerg

    2006-01-01

    Ni-YSZ cermets are a prevalent material used for solid oxide fuel cells. However, the cermet degrades upon redox cycling. The degradation is related to microstructural changes, but knowledge of the mechanisms has been limited. DC conductivity measurements were performed on cermets and cermets...

  15. Ni-YSZ solid oxide fuel cell anode behavior upon redox cycling based on electrical characterization

    DEFF Research Database (Denmark)

    Klemensø, Trine; Mogensen, Mogens Bjerg

    2007-01-01

    Nickel (Ni)—yttria-stabilized zirconia (YSZ) cermets are a prevalent material used for solid oxide fuel cells. The cermet degrades upon redox cycling. The degradation is related to microstructural changes, but knowledge of the mechanisms has been limited. Direct current conductivity measurements...

  16. Mechanical properties of NiO/Ni-YSZ composites depending on temperature, porosity and redox cycling

    DEFF Research Database (Denmark)

    Pihlatie, Mikko; Kaiser, Andreas; Mogensen, Mogens Bjerg

    2009-01-01

    The Impulse Excitation Technique (IET) was used to determine the elastic modulus and specific damping of different Ni/NiO-YSZ composites suitable for use in solid oxide fuel cells (SOFC). The porosity of the as-sintered samples varied from 9 to 38% and that of the reduced ones from 31 to 52%. For...

  17. Microstructure and surface morphology of YSZ thin films deposited by e-beam technique

    International Nuclear Information System (INIS)

    Laukaitis, G.; Dudonis, J.; Milcius, D.

    2008-01-01

    In present study yttrium-stabilized zirconia (YSZ) thin films were deposited on optical quartz (amorphous SiO 2 ), porous Ni-YSZ and crystalline Alloy 600 (Fe-Ni-Cr) substrates using e-beam deposition technique and controlling technological parameters: substrate temperature and electron gun power which influence thin-film deposition mechanism. X-ray diffraction, scanning electron microscopy (SEM), and atomic force microscopy (AFM) were used to investigate how thin-film structure and surface morphology depend on these parameters. It was found that the crystallite size, roughness and growth mechanism of YSZ thin films are influenced by electron gun power. To clarify the experimental results, YSZ thin-film formation as well evolution of surface roughness at its initial growing stages were analyzed. The evolution of surface roughness could be explained by the processes of surface mobility of adatoms and coalescence of islands. The analysis of these experimental results explain that surface roughness dependence on substrate temperature and electron gun power non-monotonous which could result from diffusivity of adatoms and the amount of atomic clusters in the gas stream of evaporated material

  18. Growth and micro structural studies on Yittria Stabilized Zirconia (YSZ) and Strontium Titanate (STO) buffer layers

    Energy Technology Data Exchange (ETDEWEB)

    Srinivas, S.; Bhatnagar, A.K. [Univ. of Hyderabad (India); Pinto, R. [Solid State Electronics Group, Bombay (India)] [and others

    1994-12-31

    Microstructure of Yittria Stabilized Zirconia (YSZ) and Strontium Titanate (STO) of radio frequency magnetron sputtered buffer layers was studied at various sputtering conditions on Si<100>, Sapphire and LaAlO{sub 3} <100> substrates. The effect of substrate temperatures upto 800 C and sputtering gas pressures in the range of 50 mTorr. of growth conditions was studied. The buffer layers of YSZ and STO showed a strong tendency for columnar structure with variation growth conditions. The buffer layers of YSZ and STO showed orientation. The tendency for columnar growth was observed above 15 mTorr sputtering gas pressure and at high substrate temperatures. Post annealing of these films in oxygen atmosphere reduced the oxygen deficiency and strain generated during growth of the films. Strong c-axis oriented superconducting YBa{sub 2}Cu{sub 9}O{sub 7-x} (YBCO) thin films were obtained on these buffer layers using pulsed laser ablation technique. YBCO films deposited on multilayers of YSZ and STO were shown to have better superconducting properties.

  19. The effect of the presence of fine YSZ particles on the performance of porous nickel electrodes

    NARCIS (Netherlands)

    de Boer, B.; de Boer, B.; Gonzalez, M.; Gonzalez Cuenca, M.M.; Bouwmeester, Henricus J.M.; Verweij, H.

    2000-01-01

    The electrochemical performance of a porous nickel electrode with its surface modified by deposition with fine yttria-stabilised zirconia (YSZ) powder is compared with that of the ‘bare’ electrode. Image analysis of the electrode microstructure yields values for the triple phase boundary (TPB)

  20. Methane Steam Reforming over an Ni-YSZ Solid Oxide Fuel Cell Anode in Stack Configuration

    DEFF Research Database (Denmark)

    Mogensen, David; Grunwaldt, Jan-Dierk; Hendriksen, Peter Vang

    2014-01-01

    The kinetics of catalytic steam reforming of methane over an Ni-YSZ anode of a solid oxide fuel cell (SOFC) have been investigated with the cell placed in a stack configuration. In order to decrease the degree of conversion, a single cell stack with reduced area was used. Measurements were...

  1. Catalysts characteristics of Ni/YSZ core-shell according to plating conditions using electroless plating

    Science.gov (United States)

    Park, Hyun-Wook; Jang, Jae-Won; Lee, Young-Jin; Kim, Jin-Ho; Jeon, Dae-Woo; Lee, Jong-Heun; Hwang, Hae-jin; Lee, Mi-Jai

    2017-11-01

    This study aims to develop an anode catalyst for a solid oxide fuel cell (SOFC) using electroless nickel plating. We have proposed a new method for electroless plating of Ni metal on yttria-stabilized zirconia (YSZ) particles. We examine the uniformity of the Ni layer on the plated core-shell powder, in addition to the content of Ni and the reproducibility of the plating. We have also evaluated the carbon deposition rate and characteristics of the SOFC anode catalyst. To synthesize Ni-plated YSZ particles, the plated powder is heat-treated at 1200 °C. The resultant particles, which have an average size of 50 μm, were subsequently used in the experiment. The size of the Ni particles and the Ni content both increase with increasing plating temperature and plating time. The X-ray diffraction pattern reveals the growth of Ni particles. After heat-treatment, Ni is oxidized to NiO, leading to the co-existence of Ni and NiO; Ni3P is also observed due to the presence of phosphorous in the plating solution. Following heat treatment for 1 h at 1200 °C, Ni is mostly oxidized to NiO. The carbon deposition rate of the reference YSZ powder is 135%, while that of the Ni-plated YSZ is 1%-6%.

  2. Effect of sintering temperature on microstructure and performance of LSM-YSZ composite cathodes

    DEFF Research Database (Denmark)

    Juhl Jørgensen, M.; Primdahl, S.; Bagger, C.

    2001-01-01

    the sintering temperature to 1050 degreesC the increase in the polarisation resistance was counterbalanced by a decrease in the series resistance, The optimum sintering temperature with respect to the initial performance is assumed to be where good physical and electrical contact between LSM and YSZ is obtained...

  3. Methane steam reforming kinetics over Ni-YSZ anodematerials for Solid Oxide FuelCells

    DEFF Research Database (Denmark)

    Mogensen, David

    of internal reforming has to be carefully controlled. The objective of this thesis is to make such a careful control possible by examining the rate of internal steam reforming in SOFCs. The catalytic steam reforming activity of Ni-YSZ anode material was tested both in a packed bed reactor to determine...

  4. Methane steam reforming kinetics over Ni-YSZ anode materials for Solid Oxide Fuel Cells

    DEFF Research Database (Denmark)

    Mogensen, David

    of internal reforming has to be carefully controlled. The objective of this thesis is to make such a careful control possible by examining the rate of internal steam reforming in SOFCs. The catalytic steam reforming activity of Ni-YSZ anode material was tested both in a packed bed reactor to determine...

  5. Modifications of interface chemistry of LSM–YSZ composite by ceria nanoparticles

    DEFF Research Database (Denmark)

    Knöfel, Christina; Wang, Hsiang-Jen; Thydén, Karl Tor Sune

    2011-01-01

    crystal structure. Low concentrations of lanthanum and manganese originating from LSM were detected within SDC particles. It was also observed that the relative atomic concentration of strontium increased on the LSM–YSZ surface with increasing amount of SDC nanoparticles. These findings are related...

  6. Fabrication of High Current YBa2Cu3O7-y Coated Conductors Using Rolling-Assisted Biaxially Textured Substrates

    International Nuclear Information System (INIS)

    Christen, D.K.; Feenstra, R.; Kroeger, D.M.; Lee, D.F.; List, F.A.; Martin, P.M.; Norton, D.P.; Paranthaman, M.; Park, C.; Royal, A.; Specht, E.D.; Verebelyi, D.T.

    1999-01-01

    High critical current YBa 2 Cu 3 O 7-y (referred to as YBCO) coated conductors were fabricated with a layer sequence of YBCO/YSZ/CeO 2 /Ni. The cube (100) texture in the starting Ni substrates was obtained by cold rolling followed by recrystallization. A thin CeO 2 (Cerium Oxide) layer with a thickness of 100-200 was grown epitaxially on the biaxially textured-Ni substrates using an e-beam evaporation technique. This was followed by the growth of a thick ( 2 film had a dense microstructure. The microstructure of the e-beam YSZ film was porous whereas the sputtered YSZ film was dense. The YBCO films were grown by pulsed laser deposition on both e-beam and sputtered YSZ layers. A transport critical current density of 1 x l0 6 A/cm 2 at 77 K was obtained for 0.8 m thick YBCO Rims on both YSZ surfaces in zero field. To demonstrate the quality and compatibility of the e-beam CeO 2 layers; YBCO films were also grown on CeO 2 -buffered YSZ (100) single crystal substrates using e-beam co-evaporated Y-BaF 2 -Cu precursors followed by a post-annealing process. A transport critical current density of over 1 x lO 6 A/cm 2 at 77 K was obtained on a 0.3 m thick YBCO film in zero field

  7. Fabrication and electrochemical properties of cathode-supported solid oxide fuel cells via slurry spin coating

    International Nuclear Information System (INIS)

    Chen Min; Luo Jingli; Chuang, Karl T.; Sanger, Alan R.

    2012-01-01

    Highlights: ► LSM cathode-supported cell prepared by slurry spin coating. ► Optimizing porosity in CFL resulting in power density of 0.58 W cm −2 at 850 °C. ► Activation polarization govern the impedance arcs measured under the OCV condition. ► Concentration polarization can induce the change of activation polarization. ► Four kinds of polarizations of our cells are separated and investigated. - Abstract: A cathode-supported SOFC consisting of LSM (La 0.8 Sr 0.2 MnO 3−δ ) cathode supporter, LSM–Sm 0.2 Ce 0.8 O 2−δ (SDC) cathode functional layer (CFL), yttria stabilized zirconia (YSZ)/SDC bi-layered electrolyte and Ni-YSZ anode layer was fabricated by a slurry spin coating technique. The influence of the porosity in both the CFL and cathode supporter on the electrochemical properties of the cells has been investigated. It was found that properly controlling the porosity in the CFL would improve the performance of the cells using O 2 in the cathode side (O 2 -cells), with a maximum power density (MPD) value achieving as high as 0.58 W cm −2 at 850 °C. However, this improvement is not so evident for the cells using air in the cathode side (air-cells). When increasing the porosity in the cathode-supporter, a significant increase of the power density for the air cells due to the decreasing R conc,c (cathode concentration polarization to the cell resistance) can be ascertained. In terms of our analysis on various electrochemical parameters, the R act (activation polarization to the cell resistance) is assumed to be mainly responsible for the impedance arcs measured under the OCV condition, with a negligible R conc,c value being able to be detected in our impedances. In this case, a significant decreasing size of the impedance arcs due to the increasing porosity in the cathode supporter would correspond to a decrease of the R act values, which was proved to be induced by the decreasing R conc,c .

  8. Multi-layer thin-film electrolytes for metal supported solid oxide fuel cells

    Science.gov (United States)

    Haydn, Markus; Ortner, Kai; Franco, Thomas; Uhlenbruck, Sven; Menzler, Norbert H.; Stöver, Detlev; Bräuer, Günter; Venskutonis, Andreas; Sigl, Lorenz S.; Buchkremer, Hans-Peter; Vaßen, Robert

    2014-06-01

    A key to the development of metal-supported solid oxide fuel cells (MSCs) is the manufacturing of gas-tight thin-film electrolytes, which separate the cathode from the anode. This paper focuses the electrolyte manufacturing on the basis of 8YSZ (8 mol.-% Y2O3 stabilized ZrO2). The electrolyte layers are applied by a physical vapor deposition (PVD) gas flow sputtering (GFS) process. The gas-tightness of the electrolyte is significantly improved when sequential oxidic and metallic thin-film multi-layers are deposited, which interrupt the columnar grain structure of single-layer electrolytes. Such electrolytes with two or eight oxide/metal layers and a total thickness of about 4 μm obtain leakage rates of less than 3 × 10-4 hPa dm3 s-1 cm-2 (Δp: 100 hPa) at room temperature and therefore fulfill the gas tightness requirements. They are also highly tolerant with respect to surface flaws and particulate impurities which can be present on the graded anode underground. MSC cell tests with double-layer and multilayer electrolytes feature high power densities more than 1.4 W cm-2 at 850 °C and underline the high potential of MSC cells.

  9. Surface modification of yttria stabilized zirconia via polydopamine inspired coating for hydroxyapatite biomineralization

    Energy Technology Data Exchange (ETDEWEB)

    Zain, Norhidayu Muhamad [Medical Devices and Technology Group, Faculty of Biosciences and Medical Engineering, Universiti Teknologi Malaysia, 81310 UTM Johor Bahru, Johor (Malaysia); Hussain, Rafaqat [Ibnu Sina Institute for Fundamental Science Studies, Universiti Teknologi Malaysia, 81310 UTM Johor Bahru, Johor (Malaysia); Kadir, Mohammed Rafiq Abdul, E-mail: rafiq@biomedical.utm.my [Medical Devices and Technology Group, Faculty of Biosciences and Medical Engineering, Universiti Teknologi Malaysia, 81310 UTM Johor Bahru, Johor (Malaysia)

    2014-12-15

    Highlights: • Synthesis of functionalized yttria stabilized zirconia using polydopamine. • Improved hydrophilicity of the grafted samples with low contact angle of 44.0 ± 2.3. • Apatite layer with Ca/P ratio of 1.78 formed on the surface of the grafted samples. • Atomic percentage of Ca 2p increased by 2-fold at coating temperature of 37 °C. - Abstract: Yttria stabilized zirconia (YSZ) has been widely used as biomedical implant due to its high strength and enhanced toughening characteristics. However, YSZ is a bioinert material which constrains the formation of chemical bonds with bone tissue following implantation. Inspired by the property of mussels, the surface of YSZ ceramics was functionalized by quinone-rich polydopamine to facilitate the biomineralization of hydroxyapatite. YSZ discs were first immersed in 2 mg/mL of stirred or unstirred dopamine solution at either 25 or 37 °C. The samples were then incubated in 1.5 simulated body fluid (SBF) for 7d. The effect of coating temperature for stirred and unstirred dopamine solutions during substrate grafting was investigated on the basis of chemical compositions, wettability and biomineralization of hydroxyapatite on the YSZ functionalized surface. The results revealed that the YSZ substrate grafted at 37 °C in stirred solution of dopamine possessed significantly improved hydrophilicity (water contact angle of 44.0 ± 2.3) and apatite-mineralization ability (apatite ratio of 1.78). In summary, the coating temperature and stirring condition during grafting procedure affected the chemical compositions of the films and thus influenced the formation of apatite layer on the substrate during the biomineralization process.

  10. Surface modification of yttria stabilized zirconia via polydopamine inspired coating for hydroxyapatite biomineralization

    International Nuclear Information System (INIS)

    Zain, Norhidayu Muhamad; Hussain, Rafaqat; Kadir, Mohammed Rafiq Abdul

    2014-01-01

    Highlights: • Synthesis of functionalized yttria stabilized zirconia using polydopamine. • Improved hydrophilicity of the grafted samples with low contact angle of 44.0 ± 2.3. • Apatite layer with Ca/P ratio of 1.78 formed on the surface of the grafted samples. • Atomic percentage of Ca 2p increased by 2-fold at coating temperature of 37 °C. - Abstract: Yttria stabilized zirconia (YSZ) has been widely used as biomedical implant due to its high strength and enhanced toughening characteristics. However, YSZ is a bioinert material which constrains the formation of chemical bonds with bone tissue following implantation. Inspired by the property of mussels, the surface of YSZ ceramics was functionalized by quinone-rich polydopamine to facilitate the biomineralization of hydroxyapatite. YSZ discs were first immersed in 2 mg/mL of stirred or unstirred dopamine solution at either 25 or 37 °C. The samples were then incubated in 1.5 simulated body fluid (SBF) for 7d. The effect of coating temperature for stirred and unstirred dopamine solutions during substrate grafting was investigated on the basis of chemical compositions, wettability and biomineralization of hydroxyapatite on the YSZ functionalized surface. The results revealed that the YSZ substrate grafted at 37 °C in stirred solution of dopamine possessed significantly improved hydrophilicity (water contact angle of 44.0 ± 2.3) and apatite-mineralization ability (apatite ratio of 1.78). In summary, the coating temperature and stirring condition during grafting procedure affected the chemical compositions of the films and thus influenced the formation of apatite layer on the substrate during the biomineralization process

  11. Influence of Microstructure on Thermal Properties of Axial Suspension Plasma-Sprayed YSZ Thermal Barrier Coatings

    Czech Academy of Sciences Publication Activity Database

    Ganvir, A.; Curry, N.; Markocsan, N.; Nylen, P.; Joshi, S.; Vilémová, Monika; Pala, Zdeněk

    2016-01-01

    Roč. 25, 1-2 (2016), s. 202-212 ISSN 1059-9630. [ITSC 2015: International Thermal Spray Conference and Exposition. Long Beach, California, 11.05.2015-14.05.2015] Institutional support: RVO:61389021 Keywords : axial injection * column ar microstructure * porosity * suspension plasma spraying * thermal conductivity * thermal diffusivity Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.488, year: 2016 http://link.springer.com/article/10.1007%2Fs11666-015-0355-7

  12. Impedance of SOFC electrodes: A review and a comprehensive case study on the impedance of LSM:YSZ cathodes

    DEFF Research Database (Denmark)

    Nielsen, Jimmi; Hjelm, Johan

    2014-01-01

    It was shown through a comprehensive impedance spectroscopy study that the impedance of the classic composite LSM:YSZ (lanthanum strontium manganite and yttria stabilized zirconia) solid oxide fuel cell (SOFC) cathode can be described well with porous electrode theory. Furthermore, it was illustr......It was shown through a comprehensive impedance spectroscopy study that the impedance of the classic composite LSM:YSZ (lanthanum strontium manganite and yttria stabilized zirconia) solid oxide fuel cell (SOFC) cathode can be described well with porous electrode theory. Furthermore......, it was illustrated through a literature review on SOFC electrodes that porous electrode theory not only describes the classic LSM:YSZ SOFC cathode well, but SOFC electrodes in general. The extensive impedance spectroscopy study of LSM:YSZ cathodes consisted of measurements on cathodes with three different sintering...... temperatures and hence different microstructures and varying degrees of LSM/YSZ solid state interactions. LSM based composite cathodes, where YSZ was replaced with CGO was also studied in order to acquire further knowledge on the chemical compatibility between LSM and YSZ. All impedance measurements were...

  13. Effect of Ni content on the morphological evolution of Ni-YSZ solid oxide fuel cell electrodes

    Energy Technology Data Exchange (ETDEWEB)

    Chen-Wiegart, Yu-chen Karen; Kennouche, David; Scott Cronin, J.; Barnett, Scott A.; Wang, Jun

    2016-02-22

    The coarsening of Ni in Ni–yttria-stabilized zirconia (YSZ) anodes is a potential cause of long term solid oxide fuel cells (SOFC) performance degradation. The specifics of the Ni-YSZ structure—including Ni/YSZ ratio, porosity, and particle size distributions—are normally selected to minimize anode polarization resistance, but they also impact long-term stability. A better understanding of how these factors influence long-term stability is important for designing more durable anodes. The effect of structural details, e.g., Ni-YSZ ratio, on Ni coarsening has not been quantified. Furthermore, prior measurements have been done by comparing evolved structures with control samples, such that sample-to-sample variations introduce errors. Here, we report a four dimensional (three spatial dimensions and time) study of Ni coarsening in Ni-YSZ anode functional layers with different Ni/YSZ ratios, using synchrotron x-ray nano-tomography. The continuous structural evolution was observed and analyzed at sub-100 nm resolution. It is shown quantitatively that increasing the Ni/YSZ ratio increases the Ni coarsening rate. This is due to both increased pore volume and a decrease in the YSZ volume fraction, such that there is more free volume and a less obtrusive YSZ network, both of which allow greater Ni coarsening. The results are shown to be in good agreement with a power-law coarsening model. The finding is critical for informing the design of SOFC electrode microstructures that limit coarsening and performance degradation.

  14. Effect of Ni content on the morphological evolution of Ni-YSZ solid oxide fuel cell electrodes

    Science.gov (United States)

    Chen-Wiegart, Yu-chen Karen; Kennouche, David; Scott Cronin, J.; Barnett, Scott A.; Wang, Jun

    2016-02-01

    The coarsening of Ni in Ni-yttria-stabilized zirconia (YSZ) anodes is a potential cause of long term solid oxide fuel cells (SOFC) performance degradation. The specifics of the Ni-YSZ structure—including Ni/YSZ ratio, porosity, and particle size distributions—are normally selected to minimize anode polarization resistance, but they also impact long-term stability. A better understanding of how these factors influence long-term stability is important for designing more durable anodes. The effect of structural details, e.g., Ni-YSZ ratio, on Ni coarsening has not been quantified. Furthermore, prior measurements have been done by comparing evolved structures with control samples, such that sample-to-sample variations introduce errors. Here, we report a four dimensional (three spatial dimensions and time) study of Ni coarsening in Ni-YSZ anode functional layers with different Ni/YSZ ratios, using synchrotron x-ray nano-tomography. The continuous structural evolution was observed and analyzed at sub-100 nm resolution. It is shown quantitatively that increasing the Ni/YSZ ratio increases the Ni coarsening rate. This is due to both increased pore volume and a decrease in the YSZ volume fraction, such that there is more free volume and a less obtrusive YSZ network, both of which allow greater Ni coarsening. The results are shown to be in good agreement with a power-law coarsening model. The finding is critical for informing the design of SOFC electrode microstructures that limit coarsening and performance degradation.

  15. Nanocomposite tribological coatings with "chameleon" surface adaptation

    Science.gov (United States)

    Voevodin, A. A.; Fitz, T. A.; Hu, J. J.; Zabinski, J. S.

    2002-07-01

    Nanocomposite tribological coatings were designed to respond to changing environmental conditions by self-adjustment of their surface properties to maintain good tribological performance in any environment. These smart coatings have been dubbed "chameleon" because, analogous to a chameleon changing its skin color to avoid predators, the coating changes its "skin" chemistry and structure to avoid wear. The concept was originally developed using WC, diamondlike carbon, and WS2 material combination for adaptation to a humid/dry environment cycling. In order to address temperature variation, nanocomposite coatings made of yttria-stabilized zirconia (YSZ) in a gold matrix were developed with encapsulated nanosized reservoirs of MoS2 and diamondlike carbon (DLC). Coatings were produced using a combination of laser ablation and magnetron sputtering. They were characterized by x-ray photoelectron spectroscopy, x-ray diffraction, transmission electron microscopy, x-ray energy dispersive spectroscopy, and micro-Raman spectroscopy. Results were correlated with mechanical and tribological characterization. Coating hardness was evaluated using nanoindentation, while coating adhesion and toughness were estimated using scratch and Vickers indentation tests. Friction and wear endurance measurements of YSZ/Au/MoS2/DLC coatings against steel and Si3N4 balls were performed at room temperature in controlled humidity air, dry nitrogen, and vacuum environments, as well as at 500 degC in air. Depending on the environment, coating friction surface changed its chemistry and structure between (i) graphitic carbon for sliding in humid air [coating friction coefficients (c.o.f. 0.10-0.15)], (ii) hexagonal MoS2 for sliding in dry N2 and vacuum (c.o.f. 0.02-0.05), and (iii) metallic Au for sliding in air at 500 degC (c.o.f. 0.10-0.20). The unique coating skin adaptation realized with YSZ/Au/MoS2/DLC and WC/DLC/WS composites proves a universal applicability of the chameleon design concept

  16. Interlamellar cracking of thermal barrier coatings with TGOs by non-standard four-point bending tests

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, P.F. [State Key Laboratory for Strength and Vibration, Department of Engineering Mechanics, Xi' an Jiaotong University, Xi' an (China); Li, X.D. [State Key Laboratory for Strength and Vibration, Department of Engineering Mechanics, Xi' an Jiaotong University, Xi' an (China); Aircraft Strength Research Institute of China, Xi' an, 710065 (China); Shang, F.L., E-mail: shangfl@mail.xjtu.edu.cn [State Key Laboratory for Strength and Vibration, Department of Engineering Mechanics, Xi' an Jiaotong University, Xi' an (China); Li, C.J. [State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi' an Jiaotong University, Xi' an (China)

    2011-09-25

    Highlights: {yields} A non-standard modified four-point bending specimen is adopted for delamination test. {yields} Typical failure mode of the TBC system with TGO layer is demonstrated. {yields} Fracture toughness of 8YSZ on a cold-sprayed MCrAlY coating is evaluated theoretically. - Abstract: This work concerns the failure mode and fracture toughness of plasma-sprayed 8 wt% yttria-stabilized zirconia (8YSZ) deposited on a cold-sprayed MCrAlY bond coat (BC) after thermal oxidation. Upon high-temperature exposure, a thermally grown oxide (TGO) layer was formed along the interface between the BC layer and YSZ ceramic coating layer through oxidation of the bond coat. By utilizing a non-standard modified four-point bending specimen, in conjunction with fractured surface examinations by scanning electron microscope and energy disperse spectroscope, the failure mode of this thermal barrier coating (TBC) system has been checked experimentally. It is shown that delamination cracks firstly initiate at the YSZ/BC interface edge, and then propagate along a wavy path near the interface, not only through the TBC but also within the TGO and along the interlamellar interfaces. Through a theoretical analysis of the bending specimen, the fracture toughness of this TBC system, in terms of strain energy release rate, has been determined from the load-displacement curves which were recorded during the tests.

  17. High-performance electrodes for reduced temperature solid oxide fuel cells with doped lanthanum gallate electrolyte. Pt. 2. La(Sr)CoO{sub 3} cathode

    Energy Technology Data Exchange (ETDEWEB)

    Inagaki, Toru; Yoshida, Hiroyuki [The Kansai Electric Power, Hyogo (Japan); Miura, Kazuhiro [Kanden Kakou, Hyogo (Japan); Maric, Radenka; Ohara, Satoshi; Zhang, Xinge; Mukai, Kazuo; Fukui, Takehisa [Japan Fine Ceramics Center, Nagoya (Japan)

    2000-03-01

    The reduced temperature solid oxide fuel cell (SOFC) with 0.5 mm thick La{sub 0.9}Sr{sub 0.1}Ga{sub 0.8}Mg{sub 0.2}O{sub 3-{alpha}} (LSGM) electrolyte, La{sub 0.6}Sr{sub 0.4}CoO{sub 3-{delta}} (LSCo) cathode, and Ni-(CeO{sub 2}){sub 0.8}(SmO{sub 1.5}){sub 0.2} (SDC) cermet anode showed an excellent initial performance, and high maximum power density, 0.47 W/cm{sup 2}, at 800 C. The results were comparable to those for the conventional SOFC with yttria-stabilized zirconia (YSZ) electrolyte, La(Sr)MnO{sub 3}-YSZ cathode and Ni-YSZ cermet anode at 1000 C. Using an LSCo powder prepared by spray pyrolysis, and selecting appropriate sintering temperatures, the lowest cathodic polarization of about 25 mV at 300 mA/cm{sup 2} was measured for a cathode prepared by sintering at 1000 C. Life time cell test results, however, showed that the polarization of the LSCo cathode increased with operating time. From EPMA results, this behavior was considered to be related to the interdiffusion of the elements at the cathode/electrolyte interface. Calcination of LSCo powder could be a possible way to suppress this interdiffusion at the interface. (orig.)

  18. High-performance electrodes for reduced temperature solid oxide fuel cells with doped lanthanum gallate electrolyte. II. La(Sr)CoO 3 cathode

    Science.gov (United States)

    Inagaki, Toru; Miura, Kazuhiro; Yoshida, Hiroyuki; Maric, Radenka; Ohara, Satoshi; Zhang, Xinge; Mukai, Kazuo; Fukui, Takehisa

    The reduced temperature solid oxide fuel cell (SOFC) with 0.5 mm thick La 0.9Sr 0.1Ga 0.8Mg 0.2O 3- α (LSGM) electrolyte, La 0.6Sr 0.4CoO 3- δ (LSCo) cathode, and Ni-(CeO 2) 0.8(SmO 1.5) 0.2 (SDC) cermet anode showed an excellent initial performance, and high maximum power density, 0.47 W/cm 2, at 800°C. The results were comparable to those for the conventional SOFC with yttria-stabilized zirconia (YSZ) electrolyte, La(Sr)MnO 3-YSZ cathode and Ni-YSZ cermet anode at 1000°C. Using an LSCo powder prepared by spray pyrolysis, and selecting appropriate sintering temperatures, the lowest cathodic polarization of about 25 mV at 300 mA/cm 2 was measured for a cathode prepared by sintering at 1000°C. Life time cell test results, however, showed that the polarization of the LSCo cathode increased with operating time. From EPMA results, this behavior was considered to be related to the interdiffusion of the elements at the cathode/electrolyte interface. Calcination of LSCo powder could be a possible way to suppress this interdiffusion at the interface.

  19. High temperature oxidation behavior of hafnium modified NiAl bond coat in EB-PVD thermal barrier coating system

    Energy Technology Data Exchange (ETDEWEB)

    Guo Hongbo; Sun Lidong; Li Hefei [Department of Material Science and Engineering, Beijing University of Aeronautics and Astronautics, No.37 Xueyuan Road, Beijing 100083 (China); Gong Shengkai [Department of Material Science and Engineering, Beijing University of Aeronautics and Astronautics, No.37 Xueyuan Road, Beijing 100083 (China)], E-mail: gongsk@buaa.edu.cn

    2008-06-30

    NiAl coatings doped with 0.5 at.% and 1.5 at.% Hf were produced by co-evaporation of NiAl and Hf ingots by electron beam physical vapor deposition (EB-PVD), respectively. The addition of 0.5 at.% Hf significantly improved the cyclic oxidation resistance of the NiAl coating. The TGO layer in the 1.5 at.% Hf doped NiAl coating is straight; while that in the 0.5 at.% Hf doped coating became undulated after thermal cycling. The doped NiAl thermal barrier coatings (TBCs) revealed improved thermal cycling lifetimes at 1423 K, compared to the undoped TBC. Failure of the 0.5 at.% Hf doped TBC occurred by cracking at the interface between YSZ topcoat and bond coat, while the 1.5 at.% Hf doped TBC cracked at the interface between bond coat and substrate.

  20. Nanoporous polymer electrolyte

    Science.gov (United States)

    Elliott, Brian [Wheat Ridge, CO; Nguyen, Vinh [Wheat Ridge, CO

    2012-04-24

    A nanoporous polymer electrolyte and methods for making the polymer electrolyte are disclosed. The polymer electrolyte comprises a crosslinked self-assembly of a polymerizable salt surfactant, wherein the crosslinked self-assembly includes nanopores and wherein the crosslinked self-assembly has a conductivity of at least 1.0.times.10.sup.-6 S/cm at 25.degree. C. The method of making a polymer electrolyte comprises providing a polymerizable salt surfactant. The method further comprises crosslinking the polymerizable salt surfactant to form a nanoporous polymer electrolyte.

  1. Enhanced mechanical properties and increased corrosion resistance of a biodegradable magnesium alloy by plasma electrolytic oxidation (PEO)

    International Nuclear Information System (INIS)

    White, Leon; Koo, Youngmi; Neralla, Sudheer; Sankar, Jagannathan; Yun, Yeoheung

    2016-01-01

    Highlights: • Plasma electrolytic oxidation (PEO) method was developed to control corrosion, porosity, and mechanical property. • Mechanical properties of PEO-coated AZ31 alloys were affected by the different electrolyte. • Mechanical properties and corrosion resistance of PEO-coated AZ31 alloys were compared with uncoated one. - Abstract: We report the enhanced mechanical properties of AZ31 magnesium alloys by plasma electrolytic oxidation (PEO) coating in NaOH, Na_2SiO_3, KF and NaH_2PO_4·2H_2O containing electrolytes. Mechanical properties including wear resistance, surface hardness and elastic modulus were increased for PEO-coated AZ31 Mg alloys (PEO-AZ31). DC polarization in Hank's solution indicating that the corrosion resistance significantly increased for PEO-coating in KF-contained electrolyte. Based on these results, the PEO coating method shows promising potential for use in biodegradable implant applications where tunable corrosion and mechanical properties are needed.

  2. Microplasma synthesis on aluminum with additions of iron and nickel soluble complexes in electrolyte

    Energy Technology Data Exchange (ETDEWEB)

    Rogov, A.B., E-mail: alex-lab@bk.ru [Nikolaev Institute of Inorganic Chemistry. 3, Acad. Lavrentiev Ave, Novosibirsk, 630090 (Russian Federation); Mironov, I.V.; Terleeva, O.P.; Slonova, A.I. [Nikolaev Institute of Inorganic Chemistry. 3, Acad. Lavrentiev Ave, Novosibirsk, 630090 (Russian Federation)

    2012-10-01

    Highlights: Black-Right-Pointing-Pointer Alkaline homogeneous electrolyte with transition metals complexes. Black-Right-Pointing-Pointer Coatings contain metallic iron, nickel and their oxides in alumina-silica matrix. Black-Right-Pointing-Pointer Effect of Fe/Ni ratio on coatings properties and process characteristics. - Abstract: The microplasma synthesis of coatings containing iron and nickel from homogeneous electrolytes has been studied. For stabilization of transition metals in solution, it is proposed to use chelation. It was found that the synthesis of coatings using alternating current leads to the formation of metallic iron and nickel particles in addition to oxide phases. The iron and nickel complexes concentrations ratio in the electrolyte correlates with the coatings composition. Obtained coatings have been studied by scanning electron microscopy with X-ray microanalyser and by X-ray diffraction with Cu and Mo radiation. The metal content in the coating was determined spectrophotometrically from the absorption of iron thiocyanate complexes and nickel dimethylglyoxime complex.

  3. Aluminium Electroplating on Steel from a Fused Bromide Electrolyte

    Energy Technology Data Exchange (ETDEWEB)

    Prabhat Tripathy; Laura Wurth; Eric Dufek; Toni Y. Gutknecht; Natalie Gese; Paula Hahn; Steven Frank; Guy Fredrickson; J Stephen Herring

    2014-08-01

    A quaternary bromide bath (LiBr-KBr-CsBr-AlBr3) was used to electro-coat aluminium on steel substrates. The electrolyte was prepared by the addition of AlBr3 into the eutectic LiBr-KBr-CsBr melt. A smooth, thick, adherent and shiny aluminium coating could be obtained with 80 wt.% AlBr3 in the ternary melt. The SEM photographs of the coated surfaces suggest the formation of thick and dense coatings with good aluminium coverage. Both salt immersion and open circuit potential measurement suggest that the coatings did display good corrosion-resistance behavior. Annealing of the coated surfaces, prior to corrosion tests, suggested the robustness of the metallic aluminium coating in preventing the corrosion of the steel surfaces. Studies also indicated that the quaternary bromide plating bath can potentially provide a better aluminium coating on both ferrous and non-ferrous metals, including complex surfaces/geometries.

  4. Phase evaluation of YSZ upon doping with Ta"5"+, Ti"4"+ and Ca"2"+ with combined Raman and XRD analysis

    International Nuclear Information System (INIS)

    Bhattacharya, A.; Shklover, V.; Wermelinger, T.

    2012-01-01

    To improve the phase stability of 7YSZ (7 wt%-Y_2O_3-doped ZrO_2), it has been doped with larger (Ca"2"+) and smaller (Ti"4"+ or Ta"5"+) ions. Complementary Raman and XRD studies of these stabilized systems have been performed. The tetragonal symmetry of the Ta"5"+-ion-doped YSZ sample and the Ti"4"+-doped YSZ sample, and the cubic symmetry of Ca"2"+-doped YSZ have been confirmed both by means of XRD and Raman analyses. Raman scattering measurements show shifts of characteristic peaks when the YSZ is doped with Ta"5"+, Ti"4"+ and Ca"2"+ cations. The peak shift increased with increasing dopant concentration in the ZrO_2 lattice. The Ta-doped YSZ sample heat-treated below 1500 C contained some YTaO_4 phase, which was confirmed by means of XRD as well as by Raman spectroscopy. The effect of Ca"2"+ ion doping on the Raman peak shift was much higher than that of Y"3"+ ion doping. In this work it has been highlighted that Raman spectroscopy is a useful tool complementing XRD, for qualitative comparison of the doping effect on the lattice parameters of ZrO_2.

  5. The crystal structure and morphology of NiO-YSZ composite that prepared from local zircon concentrate of Bangka Island

    Energy Technology Data Exchange (ETDEWEB)

    Rahmawati, F., E-mail: fitria@mipa.uns.ac.id; Apriyani, K.; Heraldy, E. [Research Group of Solid State Chemistry & Catalysis, Department of Chemistry, Sebelas Maret University, Jl. Ir. Sutami 36A Kentingan Surakarta (Indonesia); Soepriyanto, S. [Department of Metallurgical Engineering, Faculty of Mining and Petroleum Engineering, Institut Teknologi Bandung, Jl. Ganesha 10 Bandung 40132 (Indonesia)

    2016-03-29

    In order to increase the economic value of local zircon concentrate from Bangka Island, NiO-YSZ was synthesized from Zirconia, ZrO{sub 2} that was prepared from local zircon concentrate. The NiO-YSZ composite was synthesized by solid state reaction method. XRD analysis equipped with Le Bail refinement was carried out to analyze the crystal structure and cell parameters of the prepared materials. The result showed that zirconia was crystallized in tetragonal structure with a space group of P42/NMC. Yttria-Stabilized-Zirconia (YSZ) was prepared by doping 8% mol yttrium oxide into zirconia and then sintered at 1250°C for 3 hours. Doping of 8% mol Yttria allowed phase transformation of zirconia from tetragonal into the cubic structure. Meanwhile, the composite of NiO-YSZ consists of two crystalline phases, i.e. the NiO with cubic structure and the YSZ with cubic structure. SEM analysis of the prepared materials shows that the addition of NiO into YSZ allows the morphology to become more roughness with larger grain size.

  6. Chemical Passivation of Li(exp +)-Conducting Solid Electrolytes

    Science.gov (United States)

    West, William; Whitacre, Jay; Lim, James

    2008-01-01

    Plates of a solid electrolyte that exhibits high conductivity for positive lithium ions can now be passivated to prevent them from reacting with metallic lithium. Such passivation could enable the construction and operation of high-performance, long-life lithium-based rechargeable electrochemical cells containing metallic lithium anodes. The advantage of this approach, in comparison with a possible alternative approach utilizing lithium-ion graphitic anodes, is that metallic lithium anodes could afford significantly greater energy-storage densities. A major impediment to the development of such cells has been the fact that the available solid electrolytes having the requisite high Li(exp +)-ion conductivity are too highly chemically reactive with metallic lithium to be useful, while those solid electrolytes that do not react excessively with metallic lithium have conductivities too low to be useful. The present passivation method exploits the best features of both extremes of the solid-electrolyte spectrum. The basic idea is to coat a higher-conductivity, higher-reactivity solid electrolyte with a lower-conductivity, lower-reactivity solid electrolyte. One can then safely deposit metallic lithium in contact with the lower-reactivity solid electrolyte without incurring the undesired chemical reactions. The thickness of the lower-reactivity electrolyte must be great enough to afford the desired passivation but not so great as to contribute excessively to the electrical resistance of the cell. The feasibility of this method was demonstrated in experiments on plates of a commercial high-performance solid Li(exp +)- conducting electrolyte. Lithium phosphorous oxynitride (LiPON) was the solid electrolyte used for passivation. LiPON-coated solid-electrolyte plates were found to support electrochemical plating and stripping of Li metal. The electrical resistance contributed by the LiPON layers were found to be small relative to overall cell impedances.

  7. Ni/YSZ electrodes structures optimized for increased electrolysis performance and durability

    DEFF Research Database (Denmark)

    Hauch, Anne; Brodersen, Karen; Chen, Ming

    2016-01-01

    ) the three phases (Ni, YSZ and pore phase) shall be size-matched and well-dispersed. Applying such microstructure optimized Ni/YSZ electrode we show SOEC test results with long-term degradation rate as low as 0.3-0.4%/kh at - 1 A/cm2, 800 °C and inlet gas mixture of p(H2O)/p(H2):90/10. This enables SOEC...... and the resulting electrochemical performance both initially and during long-term electrolysis testing at high current density and high p(H2O) inlet. Especially, this work focuses on microstructure optimization to hinder Ni mobility and migration during long-term operation and illustrates the key-role of electrode...

  8. Strong Flux Pinning of Nano-Sized Ysz Particles in Ybco Films Prepared by Mod Method

    Science.gov (United States)

    Ye, S.; Suo, H. L.; Liu, M.; Tang, X.; Wu, Z. P.; Zhao, Y.; Zhou, M. L.

    The YBCO films with doped YSZ nanoparticles have been prepared successfully by metal organic doepositon method using trifluoroacetates (TFA-MOD) through dissolving Zr organic salt into the YBCO precursor solution. The doped films have well in-plane and out-plane textures detected by both XRD Φ-scan and ω-scan. The YSZ nanoparticles with the size of about 5 ~ 15 nm were observed on the surface of the YBCO films using both FE-SEM and TEM. By comparing the superconducting properties, it was found that the doped YBCO films had lower Tc than that of undoped YBCO films. However, as increasing the applied magnetic field, Jc of the doped YBCO films were much better than that of undoped one. The Jc was as higher as 2.5 times than that of undoped YBCO film at 77 K and 1 T applied field.

  9. Environmental TEM study of the dynamic nanoscaled morphology of NiO/YSZ during reduction

    DEFF Research Database (Denmark)

    Simonsen, Søren Bredmose; Agersted, Karsten; Hansen, Karin Vels

    2015-01-01

    The reduction of a metal oxide is often a critical preparation step for activating catalytic behaviour. This study addresses the reduction process of NiO in pure form and in a composite of NiO/yttria-stabilized zirconia (YSZ) in hydrogen relevant for solid oxide electrochemical cells by comparing...... results from environmental transmission electron microscopy (ETEM) with thermogravimetric analysis (TGA). The temperature dependent reduction profiles obtained from TGA confirm an inhibitive effect from YSZ on the NiO reduction. The ETEM images show the growth of Ni in decaying NiO and reveal...... the nanoscale morphological changes such as pore formation in NiO above 280°C and densification and collapse of the pore structures above 400°C. The accelerated Ni front in NiO illustrates the auto catalysis of the reaction. A rapid temperature ramping from room temperature to 780°C in hydrogen in 1 second...

  10. NiCoCrAl/YSZ laminate composites fabricated by EB-PVD

    International Nuclear Information System (INIS)

    Shi Guodong; Wang Zhi; Liang Jun; Wu Zhanjun

    2011-01-01

    Highlights: → The metal-ceramic laminate composites were fabricated by EB-PVD. → Both metal and ceramic layers consisted of straight columns with banded structures. → Columnar grain size was limited by the periodic layer interfaces in the laminates. → Effect of columns on fracture property was decreased by limiting layer thickness. → Laminates showed greater specific strength than monolithic metal foil. - Abstract: Two NiCoCrAl/YSZ laminate composites (A and B) with different metal-layer thickness (∼35 μm and 14 μm, respectively) were fabricated by electron beam physical vapor deposition (EB-PVD). Their microstructure was examined and their mechanical properties were compared with the 289 μm thick NiCoCrAl monolithic foil produced by EB-PVD. Both the YSZ and NiCoCrAl layers of the laminate composites had columnar grain structure. But the periodic layer interfaces limited the columnar grain size. Some pores between the columns were also observed. It was found that the strength of the laminate A was equal approximately to that of the NiCoCrAl monolithic foil, and that laminate B had the greater strength. Moreover, the density of the foils decreased with the increasing thickness ratio of YSZ/NiCoCrAl layers and the increasing the layer number. Thus, comparing with the NiCoCrAl monolithic foil, the NiCoCrAl/YSZ laminate composites not only had the equal or greater strength, but also had the much greater specific strength.

  11. Sintering study of NiO-YSZ composite obtained by coprecipitation route; Estudo de sinterabilidade do composito de NiO-YSZ obtido pela rota de coprecipitacao

    Energy Technology Data Exchange (ETDEWEB)

    Yoshito, W K; Resitivo, T A.G.; Ussui, V; Lazar, D R.R.; Paschoal, J O.A., [Instituto de Pesquisas Energeticas e Nucleares (CCTM/IPEN/CNEN-SP), Sao Paulo, SP (Brazil). Centro de Ciencia e Tecnologia de Materiais

    2009-07-01

    NiO-YSZ composite is a widely used anode material for solid oxide fuel cell. The main purpose of the present work was the evaluation of the appropriate conditions of ceramic processing, by sintering behavior study of NiO-YSZ pressed powders, synthesized by hydroxide coprecipitation route. Using the empirical rate equation developed by Makipirtti-Meng, it was analyzed shrinkage rate in the temperature ranges of 900-1400 deg C as function of time. The powders were characterized by X-ray diffraction, scanning electron microscopy, gas adsorption, laser diffraction and helium picnometry. The microstructural characterization of the samples was evaluated by X-ray diffraction, scanning electron microscopy and relative density by the Archimedes method. It was found that activation energy value is 48,3 kJ.mol{sup -1} in the temperature range of 900-950 deg C and 604,83 kJ.mol{sup -1} for 1000-1200 deg C. These values correspond to the change that occurs in the microstructure during the heat treatment process. The sintering process was evaluated by the dilatometry date treatment. (author)

  12. YSZ-Reinforced Alumina Multi-Channel Capillary Membranes for Micro-Filtration.

    Science.gov (United States)

    Wang, Bo; Lee, Melanie; Li, Kang

    2015-12-30

    The combined phase-inversion and sintering method not only produces ceramic hollow fibre membranes with much lower fabrication costs than conventional methods, but these membranes can also be designed to have greatly reduced transport resistances for filtration processes. The bottleneck of this technique is the weak mechanical property of the fibres, due to the small dimensions and the brittle nature of the ceramic materials. In this study, yttrium stabilised zirconia (YSZ) reinforced alumina seven-channel capillary microfiltration membranes were prepared with a pore size of ~230 nm and their mechanical property and permeation characteristics were studied. It is found that the addition of YSZ can effectively enhance the mechanical property of the membrane and also increase pure water permeation flux. The Al₂O₃-YSZ seven-channel capillary membranes could reach a fracture load of 23.4 N and a bending extension of 0.54 mm when being tested with a 6 cm span, to meet the requirements for most industrial microfiltration applications.

  13. YSZ-Reinforced Alumina Multi-Channel Capillary Membranes for Micro-Filtration

    Directory of Open Access Journals (Sweden)

    Bo Wang

    2015-12-01

    Full Text Available The combined phase-inversion and sintering method not only produces ceramic hollow fibre membranes with much lower fabrication costs than conventional methods, but these membranes can also be designed to have greatly reduced transport resistances for filtration processes. The bottleneck of this technique is the weak mechanical property of the fibres, due to the small dimensions and the brittle nature of the ceramic materials. In this study, yttrium stabilised zirconia (YSZ reinforced alumina seven-channel capillary microfiltration membranes were prepared with a pore size of ~230 nm and their mechanical property and permeation characteristics were studied. It is found that the addition of YSZ can effectively enhance the mechanical property of the membrane and also increase pure water permeation flux. The Al2O3-YSZ seven-channel capillary membranes could reach a fracture load of 23.4 N and a bending extension of 0.54 mm when being tested with a 6 cm span, to meet the requirements for most industrial microfiltration applications.

  14. Low Thermal Conductivity, High Durability Thermal Barrier Coatings for IGCC Environments

    Energy Technology Data Exchange (ETDEWEB)

    Jordan, Eric [Univ. of Connecticut, Storrs, CT (United States); Gell, Maurice [Univ. of Connecticut, Storrs, CT (United States)

    2015-01-15

    Advanced thermal barrier coatings (TBC) are crucial to improved energy efficiency in next generation gas turbine engines. The use of traditional topcoat materials, e.g. yttria-stabilized zirconia (YSZ), is limited at elevated temperatures due to (1) the accelerated undesirable phase transformations and (2) corrosive attacks by calcium-magnesium-aluminum-silicate (CMAS) deposits and moisture. The first goal of this project is to use the Solution Precursor Plasma Spray (SPPS) process to further reduce the thermal conductivity of YSZ TBCs by introducing a unique microstructural feature of layered porosity, called inter-pass boundaries (IPBs). Extensive process optimization accompanied with hundreds of spray trials as well as associated SEM cross-section and laser-flash measurements, yielded a thermal conductivity as low as 0.62 Wm⁻¹K⁻¹ in SPPS YSZ TBCs, approximately 50% reduction of APS TBCs; while other engine critical properties, such as cyclic durability, erosion resistance and sintering resistance, were characterized to be equivalent or better than APS baselines. In addition, modifications were introduced to SPPS TBCs so as to enhance their resistance to CMAS under harsh IGCC environments. Several mitigation approaches were explored, including doping the coatings with Al₂O₃ and TiO₂, applying a CMAS infiltration-inhibiting surface layer, and filling topcoat cracks with blocking substances. The efficacy of all these modifications was assessed with a set of novel CMAS-TBC interaction tests, and the moisture resistance was tested in a custom-built high-temperature moisture rig. In the end, the optimal low thermal conductivity TBC system was selected based on all evaluation tests and its processing conditions were documented. The optimal coating consisted on a thick inner layer of YSZ coating made by the SPPS process having a thermal conductivity 50% lower than standard YSZ coatings topped with a high temperature tolerant CMAS resistant gadolinium

  15. Influence of artificial pinning centers on structural and superconducting properties of thick YBCO films on ABAD-YSZ templates

    Science.gov (United States)

    Pahlke, Patrick; Sieger, Max; Ottolinger, Rick; Lao, Mayraluna; Eisterer, Michael; Meledin, Alexander; Van Tendeloo, Gustaaf; Hänisch, Jens; Holzapfel, Bernhard; Schultz, Ludwig; Nielsch, Kornelius; Hühne, Ruben

    2018-04-01

    Recent efforts in the development of YBa2Cu3O7-x (YBCO) coated conductors are devoted to the increase of the critical current I c in magnetic fields. This is typically realized by growing thicker YBCO layers as well as by the incorporation of artificial pinning centers. We studied the growth of doped YBCO layers with a thickness of up to 7 μm using pulsed laser deposition with a growth rate of about 1.2 nm s-1. Industrially fabricated ion-beam textured YSZ templates based on metal tapes were used as substrates for this study. The incorporation of BaHfO3 (BHO) or Ba2Y(Nb0.5Ta0.5)O6 (BYNTO) secondary phase additions leads to a denser microstructure compared to undoped films. A purely c-axis-oriented YBCO growth is preserved up to a thickness of about 4 μm, whereas misoriented texture components were observed in thicker films. The critical temperature is slightly reduced compared to undoped films and independent of film thickness. The critical current density J c of the BHO- and BYNTO-doped YBCO layers is lower at 77 K and self-field compared to pure YBCO layers; however, I c increases up to a thickness of 5 μm. A comparison between films with a thickness of 1.3 μm revealed that the anisotropy of the critical current density J c(θ) strongly depends on the incorporated pinning centers. Whereas BHO nanorods lead to a strong B∣∣c-axis peak, the overall anisotropy is significantly reduced by the incorporation of BYNTO forming a mixture of short c-axis-oriented nanorods and small (a-b)-oriented platelets. As a result, the J c values of the doped films outperform the undoped samples at higher fields and lower temperatures for most magnetic field directions.

  16. Improving low-temperature performance of spinel LiNi0.5Mn1.5O4 electrode and LiNi0.5Mn1.5O4/Li4Ti5O12 full-cell by coating solid-state electrolyte Li-Al-Ti-P-O

    Science.gov (United States)

    Bi, Kun; Zhao, Shi-Xi; Huang, Chao; Nan, Ce-Wen

    2018-06-01

    Octahedral cathode materials LiNi0.5Mn1.5O4 (LNMO), with primary particles size of 300-600 nm are prepared through one-step co-precipitation. Then solid-state electrolyte Li2O-Al2O3-TiO2-P2O5 (LATP) was coated on LNMO to form continuous surface-modification layer. There is no obviously difference of structure, morphology between coated LATP LiNi0.5Mn1.5O4 (LATP-LNMO) and pristine LiNi0.5Mn1.5O4 (P-LNMO). Low-temperature electrochemical performance of P-LNMO and LATP-LNMO electrodes, including charge-discharge capacity, cycle performance, middle discharge voltage and electrochemical impedance spectra (EIS), were measured systematically with three electrode. The results reveal that LATP-LNMO electrode presents superior electrochemical performance at low temperature, compared to P-LNMO electrode. At -20 °C, the capacity retention of LATP-LNMO (61%) is much higher than that of P-LNMO (39%). According to EIS, the enhancement of performance of LATP-LNMO cathode at low temperature can be attribute to LATP coating, which not only promotes lithium-ion diffusion at electrode/electrolyte interface but also decreases the charge transfer resistance. Finally, the electrochemical performances of full cell of LATP-LNMO or P-LNMO cathode vs Li4Ti5O12 anode are investigated. The energy density can be achieved to 270 Wh·Kg-1 at -20 °C if using LATP-LNMO, which is much better than that of P-LNMO.

  17. Thermal shock behavior of platinum aluminide bond coat/electron beam-physical vapor deposited thermal barrier coatings

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Zhenhua, E-mail: zhxuciac@163.com [Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China); Dai, Jianwei [Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China); Niu, Jing [Shenyang Liming Aero-engine (Group) Corporation Ltd., Institute of Metallurgical Technology, Technical Center, Shengyang 110043 (China); Li, Na; Huang, Guanghong; He, Limin [Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China)

    2014-12-25

    Highlights: • TBCs of (Ni, Pt)Al bond coat with grit blasting process and YSZ ceramic coating. • Grain boundary ridges are the sites for spallation damage initiation in TBCs. • Ridges removed, cavities formation appeared and the damage initiation deteriorated. • Damage initiation and progression at interface lead to a buckling failure. - Abstract: Thermal barrier coating systems (TBCs) including of chemical vapor deposited (Ni, Pt)Al bond coat with grit blasting process and electron beam physical vapor deposited Y{sub 2}O{sub 3}-stabilized-ZrO{sub 2} (YSZ) ceramic coating were investigated. The phase structures, surface and cross-sectional morphologies, thermal shock behaviors and residual stresses of the coatings were studied in detail. Grain boundary ridges still remain on the surface of bond coat prior to the deposition of the ceramic coating, which are shown to be the major sites for spallation damage initiation in TBCs. When these ridges are mostly removed, they appear some of cavities formation and then the damage initiation mode is deteriorated. Damage initiation and progression occurs at the bond coat to thermally grown oxide (TGO) interface leading to a buckling failure behavior. A buckle failure once started may be arrested when it runs into a region of high bond coat to TGO interface toughness. Thus, complete failure requires further loss in toughness of the bond coat to TGO interface during cooling. The suppressed cavities formation, the removed ridges at the grain boundaries, the relative high TGO to bond coat interface toughness, the uniform growth behavior of TGO thickening and the lower of the residual stress are the primary factors for prolonging the lifetime of TBCs.

  18. Fabrication and characterization of Cu/YSZ cermet high temperature electrolysis cathode material prepared by high-energy ball-milling method

    International Nuclear Information System (INIS)

    Lee, Sungkyu; Kim, Jong-Min; Hong, Hyun Seon; Woo, Sang-Kook

    2009-01-01

    Cu/YSZ cermet (40 and 60 vol.% Cu powder with balance YSZ) is a more economical cathode material than the conventional Ni/YSZ cermet for high temperature electrolysis (HTE) of water vapor and it was successfully fabricated by high-energy ball-milling of Cu and YSZ powders, pressing into pellets (o 13 mm x 2 mm) and subsequent sintering process at 700 deg. C under flowing 5%-H 2 /Ar gas. The Cu/YSZ composite material thus fabricated was characterized using various analytical tools such as XRD, SEM, and laser diffraction and scattering method. Electrical conductivity of sintered Cu/YSZ cermet pellets thus fabricated was measured by using 4-probe technique for comparison with that of conventional Ni/YSZ cermets. The effect of composite composition on the electrical conductivity was investigated and a marked increase in electrical conductivity for copper contents greater than 40 vol.% in the composite was explained by percolation threshold. Also, Cu/YSZ cermet was selected as a candidate for HTE cathode of self-supporting planar unit cell and its electrochemical performance was investigated, paving the way for preliminary correlation of high-energy ball-milling parameters with observed physical and electrochemical performance of Cu/YSZ cermets

  19. High temperature mechanical properties of zirconia tapes used for electrolyte supported solid oxide fuel cells

    Science.gov (United States)

    Fleischhauer, Felix; Bermejo, Raul; Danzer, Robert; Mai, Andreas; Graule, Thomas; Kuebler, Jakob

    2015-01-01

    Solid-Oxide-Fuel-Cell systems are efficient devices to convert the chemical energy stored in fuels into electricity. The functionality of the cell is related to the structural integrity of the ceramic electrolyte, since its failure can lead to drastic performance losses. The mechanical property which is of most interest is the strength distribution at all relevant temperatures and how it is affected with time due to the environment. This study investigates the impact of the temperature on the strength and the fracture toughness of different zirconia electrolytes as well as the change of the elastic constants. 3YSZ and 6ScSZ materials are characterised regarding the influence of sub critical crack growth (SCCG) as one of the main lifetime limiting effects for ceramics at elevated temperatures. In addition, the reliability of different zirconia tapes is assessed with respect to temperature and SCCG. It was found that the strength is only influenced by temperature through the change in fracture toughness. SCCG has a large influence on the strength and the lifetime for intermediate temperature, while its impact becomes limited at temperatures higher than 650 °C. In this context the tetragonal 3YSZ and 6ScSZ behave quite different than the cubic 10Sc1CeSZ, so that at 850 °C it can be regarded as competitive compared to the tetragonal compounds.

  20. Comparison of different models for the determination of the absorption and scattering coefficients of thermal barrier coatings

    International Nuclear Information System (INIS)

    Wang, Li; Eldridge, Jeffrey I.; Guo, S.M.

    2014-01-01

    The thermal radiative properties of thermal barrier coatings (TBCs) are becoming more important as the inlet temperatures of advanced gas-turbine engines are continuously being pushed higher in order to improve efficiency. To determine the absorption and scattering coefficients of TBCs, four-flux, two-flux and Kubelka–Munk models were introduced and used to characterize the thermal radiative properties of plasma-sprayed yttria-stabilized zirconia (YSZ) coatings. The results show that the absorption coefficient of YSZ is extremely low for wavelengths 200 μm suggests that when the coating thickness is larger than around twice the average scattering distance, the collimated flux can be simply treated as a diffuse flux inside the coating, and thus the two-flux model can be used to determine the absorption and scattering coefficients as a simplification of the four-flux model

  1. Hydroxyapatite coating on PEEK implants: Biomechanical and histological study in a rabbit model

    Energy Technology Data Exchange (ETDEWEB)

    Durham, John W. [Department of Mechanical and Aerospace Engineering, North Carolina State University, Raleigh, NC 27695 (United States); Montelongo, Sergio A.; Ong, Joo L.; Guda, Teja [Department of Biomedical Engineering, University of Texas at San Antonio, San Antonio, TX 78249 (United States); Allen, Matthew J. [Department of Veterinary Medicine, University of Cambridge, Cambridge (United Kingdom); Rabiei, Afsaneh, E-mail: arabiei@ncsu.edu [Department of Mechanical and Aerospace Engineering, North Carolina State University, Raleigh, NC 27695 (United States)

    2016-11-01

    A bioactive two-layer coating consisting of hydroxyapatite (HA) and yttria-stabilized zirconia (YSZ) was investigated on cylindrical polyetheretherketone (PEEK) implants using ion beam assisted deposition (IBAD). Post-deposition heat treatments via variable frequency microwave annealing with and without subsequent autoclaving were used to crystallize the as-deposited amorphous HA layer. Microstructural analysis, performed by TEM and EDS, showed that these methods were capable of crystallizing HA coating on PEEK. The in vivo response to cylindrical PEEK samples with and without coating was studied by implanting uncoated PEEK and coated PEEK implants in the lateral femoral condyle of 18 rabbits. Animals were studied in two groups of 9 for observation at 6 or 18 weeks post surgery. Micro-CT analysis, histology, and mechanical pull-out tests were performed to determine the effect of the coating on osseointegration. The heat-treated HA/YSZ coatings showed improved implant fixation as well as higher bone regeneration and bone-implant contact area compared to uncoated PEEK. The study offers a novel method to coat PEEK implants with improved osseointegration. - Highlights: • Method for improving osseointegration of PEEK implants is analyzed in vivo. • Uniform multilayer coatings were deposited on cylindrical PEEK implants. • Microwave and hydrothermal heat treatments crystallized the hydroxyapatite coating. • Healing response shows coated implants increase bone growth and implant fixation.

  2. Hydroxyapatite coating on PEEK implants: Biomechanical and histological study in a rabbit model

    International Nuclear Information System (INIS)

    Durham, John W.; Montelongo, Sergio A.; Ong, Joo L.; Guda, Teja; Allen, Matthew J.; Rabiei, Afsaneh

    2016-01-01

    A bioactive two-layer coating consisting of hydroxyapatite (HA) and yttria-stabilized zirconia (YSZ) was investigated on cylindrical polyetheretherketone (PEEK) implants using ion beam assisted deposition (IBAD). Post-deposition heat treatments via variable frequency microwave annealing with and without subsequent autoclaving were used to crystallize the as-deposited amorphous HA layer. Microstructural analysis, performed by TEM and EDS, showed that these methods were capable of crystallizing HA coating on PEEK. The in vivo response to cylindrical PEEK samples with and without coating was studied by implanting uncoated PEEK and coated PEEK implants in the lateral femoral condyle of 18 rabbits. Animals were studied in two groups of 9 for observation at 6 or 18 weeks post surgery. Micro-CT analysis, histology, and mechanical pull-out tests were performed to determine the effect of the coating on osseointegration. The heat-treated HA/YSZ coatings showed improved implant fixation as well as higher bone regeneration and bone-implant contact area compared to uncoated PEEK. The study offers a novel method to coat PEEK implants with improved osseointegration. - Highlights: • Method for improving osseointegration of PEEK implants is analyzed in vivo. • Uniform multilayer coatings were deposited on cylindrical PEEK implants. • Microwave and hydrothermal heat treatments crystallized the hydroxyapatite coating. • Healing response shows coated implants increase bone growth and implant fixation.

  3. Enhanced mechanical properties and increased corrosion resistance of a biodegradable magnesium alloy by plasma electrolytic oxidation (PEO).

    Science.gov (United States)

    White, Leon; Koo, Youngmi; Neralla, Sudheer; Sankar, Jagannathan; Yun, Yeoheung

    2016-06-01

    We report the enhanced mechanical properties of AZ31 magnesium alloys by plasma electrolytic oxidation (PEO) coating in NaOH, Na 2 SiO 3 , KF and NaH 2 PO 4 ·2H 2 O containing electrolytes. Mechanical properties including wear resistance, surface hardness and elastic modulus were increased for PEO-coated AZ31 Mg alloys (PEO-AZ31). DC polarization in Hank's solution indicating that the corrosion resistance significantly increased for PEO-coating in KF-contained electrolyte. Based on these results, the PEO coating method shows promising potential for use in biodegradable implant applications where tunable corrosion and mechanical properties are needed.

  4. Ceramic solid electrolytes

    Energy Technology Data Exchange (ETDEWEB)

    Goodenough, John B. [Center for Materials Science and Engineering, University of Texas at Austin, Austin, TX (United States)

    1997-02-15

    Strategies for the design of ceramic solid electrolytes are reviewed. Problems associated with stoichiometric and doped compounds are compared. In the illustration of design principles, emphasis is given to oxide-ion electrolytes for use in solid-oxide fuel cells, oxygen pumps, and oxygen sensors

  5. Plasma electrolytic oxidation of magnesium and its alloys: Mechanism, properties and applications

    Directory of Open Access Journals (Sweden)

    Gh. Barati Darband

    2017-03-01

    Full Text Available Plasma Electrolyte Oxidation (PEO process has increasingly been employed to improve magnesium surface properties by fabrication of an MgO-based coating. Originating from conventional anodizing procedures, this high-voltage process produces an adhesive ceramic film on the surface. The present article provides a comprehensive review around mechanisms of PEO coatings fabrication and their different properties. Due to complexity of PEO coatings formation, a complete explanation regarding fabrication mechanisms of PEO coatings has not yet been proposed; however, the most important advancements in the field of fabrication mechanisms of PEO coatings were gathered in this work. Mechanisms of PEO coatings fabrication on magnesium were reviewed considering voltage–time plots, optical spectrometry, acoustic emission spectrometry and electronic properties of the ceramic film. Afterwards, the coatings properties, affecting parameters and improvement strategies were discussed. In addition, corrosion resistance of coatings, important factors in corrosion resistance and methods for corrosion resistance improvement were considered. Tribological properties (important factors and improvement methods of coatings were also studied. Since magnesium and its alloys are broadly used in biological applications, the biological properties of PEO coatings, important factors in their biological performance and existing methods for improvement of coatings were explained. Addition of ceramic based nanoparticles and formation of nanocomposite coatings may considerably influence properties of plasma electrolyte oxidation coatings. Nanocomposite coatings properties and nanoparticles adsorption mechanisms were included in a separate sector. Another method to improve coatings properties is formation of hybrid coatings on PEO coatings which was discussed in the end.

  6. High quality aluminide and thermal barrier coatings deposition for new and service exposed parts by CVD techniques

    Energy Technology Data Exchange (ETDEWEB)

    Pedraza, F.; Tuohy, C.; Whelan, L.; Kennedy, A.D. [SIFCO Turbine Components, Carrigtwohill, Cork (Ireland)

    2004-07-01

    In this work, the performance of CVD aluminide coatings is compared to that of coatings deposited by the classical pack cementation technique using standard SIFCO procedures. The CVD coatings always seem to behave better upon exposure to isothermal and cyclic oxidation conditions. This is explained by a longer term stability of CVD coatings, with higher Al amounts in the diffusion zone and less refractory element precipitation in the additive layer. The qualities of Pt/Al coatings by out-of-pack and CVD are also compared as a previous step for further thermal barrier coating deposition. As an example, YSZ thermal barrier coatings are deposited by MO-CVD on Pt/Al CVD bond coats rendering adherent and thick coatings around the surface of turbine blades. This process under development does not require complex manipulation of the component to be coated. (orig.)

  7. Human Water and Electrolyte Balance

    National Research Council Canada - National Science Library

    Montain, S. J; Cheuvront, S. N; Carter, R; Sawka, M. N

    2006-01-01

    .... Sweat losses, if not replaced, reduce body water volume and electrolyte content. Excessive body water or electrolyte losses can disrupt physiological homeostasis and threaten both health and performance...

  8. Introduction of Artificial Pinning Center into PLD-YBCO Coated Conductor on IBAD and Self-Epitaxial CeO2 Buffered Metal Substrate

    International Nuclear Information System (INIS)

    Kobayashi, H.; Yamada, Y.; Ishida, S.; Takahashi, K.; Konishi, M.; Ibi, A.; Miyata, S.; Kato, T.; Hirayama, T.; Shiohara, Y.

    2006-01-01

    In order to fabricate YBa2Cu3O7-x (YBCO) coated conductors with high critical current density Jc in magnetic fields, we fabricated YBCO coated conductors with artificial pinning centers by the pulsed laser deposition (PLD) method on a self epitaxial PLD-CeO2 layer and ion-beam assisted deposition (IBAD)-Gd2Zr2O7 (GZO) buffered Hastelloy tape. Artificial pinning centers were introduced by the PLD deposition using the yttria-stabilized zirconia (YSZ) oxide target (nano-dot method) and YBCO target including YSZ particles (mixed target method). In the experiments using YSZ oxide target, YSZ nano-dots were observed. They were approximately 15 nm in height and 10 nm to 70 nm in diameter. We found that the density of nano-dots was controlled by the number of laser pulses. These samples exhibited higher Jc than YBCO films in magnetic fields. Furthermore, a similar improvement of Jc was observed in the experiments using YBCO target including YSZ particles. TEM observation revealed that columnar nano-structure made of BaZrO3 was formed during YBCO deposition and it was effective for pinning. We call this new epitaxial nano-structure 'bamboo structure' from its anisotropic growth and morphology

  9. Polymer Coatings Reduce Electro-osmosis

    Science.gov (United States)

    Herren, Blair J.; Snyder, Robert; Shafer, Steven G.; Harris, J. Milton; Van Alstine, James M.

    1989-01-01

    Poly(ethylene glycol) film controls electrostatic potential. Electro-osmosis in quartz or glass chambers reduced or reversed by coating inside surface of chambers with monomacromolecular layers of poly(ethylene glycol). Stable over long times. Electrostatic potential across surface of untreated glass or plastic chamber used in electro-phoresis is negative and attracts cations in aqueous electrolyte. Cations solvated, entrains flow of electrolyte migrating toward cathode. Electro-osmotic flow interferes with desired electrophoresis of particles suspended in electrolyte. Polymer coats nontoxic, transparent, and neutral, advantageous for use in electrophoresis.

  10. Electrolyte for batteries with regenerative solid electrolyte interface

    Science.gov (United States)

    Xiao, Jie; Lu, Dongping; Shao, Yuyan; Bennett, Wendy D.; Graff, Gordon L.; Liu, Jun; Zhang, Ji-Guang

    2017-08-01

    An energy storage device comprising: an anode; and a solute-containing electrolyte composition wherein the solute concentration in the electrolyte composition is sufficiently high to form a regenerative solid electrolyte interface layer on a surface of the anode only during charging of the energy storage device, wherein the regenerative layer comprises at least one solute or solvated solute from the electrolyte composition.

  11. Point Electrode Studies of the Solid Electrolyte-Electrode Interface

    DEFF Research Database (Denmark)

    Jacobsen, Torben

    the equivalent capacity, $C^{1/\\alpha}$, plotted against the contact area during an experimental period of 2 weeks. The contact area is calculated from the electrolyte resistance as $A=1/(4\\pi(\\sigma R_{YSZ})^2)$. After the electrode has been allowed to touch the electrolyte an increasing capacity proportional......$C in air. The different perturbations are indicated on the graph by numbers. 1-2\\hfill\\parbox[t]{7.3cm}{Thermal cycle at equilibrium. Determination of activation energies.} 3-4\\hfill\\parbox[t]{7.3cm}{ Potential step to -0.150\\,V for 5 hours. Activation.} 5-6\\hfill\\parbox[t]{7.3cm}{ Potential staircase 0...... $\\rightarrow$ -0.150 $\\rightarrow$ 0.050$\\rightarrow$ -0.150 0V. Potential dependence of parameters.} 6-7\\hfill\\parbox[t]{7.3cm}{ Potential step to 0.050\\,V for 4 hours. Activation.} 8-9\\hfill\\parbox[t]{7.3cm}{ As 5-6.} 9-10\\hfill\\parbox[t]{7.3cm}{Thermal cycle at -0.150\\,V. Activation energies.} 11-12\\hfill...

  12. Real-time kinetic modeling of YSZ thin film roughness deposited by e-beam evaporation technique

    International Nuclear Information System (INIS)

    Galdikas, A.; Cerapaite-Trusinskiene, R.; Laukaitis, G.; Dudonis, J.

    2008-01-01

    In the present study, the process of yttrium-stabilized zirconia (YSZ) thin films deposition on optical quartz (SiO 2 ) substrates using e-beam deposition technique controlling electron gun power is analyzed. It was found that electron gun power influences the non-monotonous kinetics of YSZ film surface roughness. The evolution of YSZ thin film surface roughness was analyzed by a kinetic model. The model is based on the rate equations and includes processes of surface diffusion of the adatoms and the clusters, nucleation, growth and coalescence of islands in the case of thin film growth in Volmer-Weber mode. The analysis of the experimental results done by modeling explains non-monotonous kinetics and dependence of the surface roughness on the electron gun power. A good quantitative agreement with experimental results is obtained taking into account the initial roughness of the substrate surface and the amount of the clusters in the flux of evaporated material.

  13. Improving carbon tolerance of Ni-YSZ catalytic porous membrane by palladium addition for low temperature steam methane reforming

    Science.gov (United States)

    Lee, Sang Moon; Won, Jong Min; Kim, Geo Jong; Lee, Seung Hyun; Kim, Sung Su; Hong, Sung Chang

    2017-10-01

    Palladium was added on the Ni-YSZ catalytic porous membrane by wet impregnation and electroless plating methods. Its surface morphology characteristics and carbon deposition properties for the low temperature steam methane reforming were investigated. The addition of palladium could obviously be enhanced the catalytic activity as well as carbon tolerance of the Ni-YSZ porous membrane. The porous membranes were evaluated by scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), H2 temperature-programmed reduction (H2-TPR), CH4 temperature-programmed reduction (CH4-TPR), and O2 temperature-programmed oxidation (O2-TPO). It was found that the Pd-Ni-YSZ catalytic porous membrane showed the superior stability as well as the deposition of carbon on the surface during carbon dissociation adsorption at 650 °C was also suppressed.

  14. Electrical conductivity of Ni–YSZ composites: Degradation due to Ni particle growth

    DEFF Research Database (Denmark)

    Pihlatie, Mikko; Kaiser, Andreas; Mogensen, Mogens Bjerg

    2011-01-01

    The short-term changes in the electrical conductivity of Ni–YSZ composites (cermets) suitable for use in Solid Oxide Fuel Cells (SOFC) were measured by an in-situ 4-point DC technique. The isothermal reduction was carried out in dry, humidified or wet hydrogen at temperatures from 600 to 1000°C...... modelled using two different semi-empirical approaches. Thermodynamic calculations were carried out to assess the vaporisation of Ni in the conditions tested. The rate and mechanisms of conductivity degradation due to Ni particle growth are discussed in light of the measurements, modelling and literature...

  15. The Effect of Humidity and Oxygen Partial Pressure on LSM–YSZ Cathode

    DEFF Research Database (Denmark)

    Knöfel, Christina; Chen, Ming; Mogensen, Mogens Bjerg

    2011-01-01

    Two series of anode supported solid oxide fuel cells (SOFC) were prepared, one with a composite cathode layer of lanthanum strontium manganite (LSM) and yttria stabilized zirconia (YSZ) on top and the other further has a LSM current collector layer on top. The fuel cells were heat treated at 1...... of manganese concentration and strontium enrichment on the surface of the materials. Formation of monoclinic zirconia and zirconate phases was also observed. These results give a closer insight into possible degradation mechanisms of SOFC composite cathode materials in dependence of humidity and oxygen partial...

  16. Biogas Upgrading Using SOEC with a Ni-ScYSZ Electrode

    DEFF Research Database (Denmark)

    Ebbesen, Sune Dalgaard; Bøgild Hansen, John; Mogensen, Mogens Bjerg

    2013-01-01

    Biogas consists mainly of CH4, CO2 and small amounts of H2S. The value of biogas will increase significantly if it is upgraded to pipeline quality by converting CO2 and H2O in the biogas to CO and H2 using a Solid Oxide Electrolysis Cell (SOEC) followed by methanation. The Ni-ScYSZ-cermet electrode...... is, however, active for steam reforming of CH4, but sulphur traces in the biogas reduce the steam reforming activity. It is proven that sulphur stops steam reforming activity whereas the electrochemistry is only affected to a limited degree, showing that up-grading of biogas using SOEC with Ni...

  17. Theoretical basis of oxygen pressure control in liquid Pb-Bi using YSZ

    International Nuclear Information System (INIS)

    Jung, S. H.; Hwang, I. S.; Park, B. K.

    2002-01-01

    To develop a liquid Pb-Bi cooled reactor, it is necessary to solve the structural material corrosion problem caused by Pb-Bi. This experiment examine the fundamental behaviors to practically test the oxide film formation on the surface of structural material known as solution of corrosion inhibition in liquid Pb-Bi. The corrosion inhibition through oxide film formation is to prevent metals from dissolving into liquid Pb-Bi though not forming coolants slug resulted from oxidation. In this paper, we examined the oxygen pressure controllability using YSZ in cover gas, and theoretically derived the relationship between oxygen cover gas pressure and dissolved oxygen in liquid Pb-Bi

  18. Electrical Conductivity of Ni-YSZ Anode for SOFCs According to the Ni Powder Size Variations in Core-shell Structure

    International Nuclear Information System (INIS)

    Kang, Young Jin; Jung, Sung-Hun; An, Yong-Tae; Choi, Byung-Hyun; Ji, Mi-Jung

    2015-01-01

    Ni-YSZ (Y_2O_3-stabilized ZrO_2) core-shell structures were prepared by a high-speed mixing method, starting from Ni particles of three different average sizes of 0.2, 0.4, and 1.8 μm. The Ni-YSZ core-shell structures prepared using Ni particles of size 0.2, 0.4, and 1.8 μm exhibited dense core, porous core, and random-morphology core, respectively. Subsequently, nano structured cermet anodes were fabricated using the prepared Ni-YSZ core-shell powders. During the formation of cermet, the heat treatment of Ni-YSZ core-shell powder results in the eruption of Ni core out of the YSZ shell layers, thereby facilitating the formation of nano structured Ni-YSZ cermet. Systematic studies indicated that the morphology and electrical conductivity of the prepared Ni-YSZ core-shell powders and the cermet anode varied, depending on the initial particle size of the Ni particles. Of the different samples prepared in this study, the Ni-YSZ cermet prepared using Ni particles of size 0.4 μm showed the highest electrical conductivity at 750 ℃.

  19. Electrical Conductivity of Ni-YSZ Anode for SOFCs According to the Ni Powder Size Variations in Core-shell Structure

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Young Jin; Jung, Sung-Hun; An, Yong-Tae; Choi, Byung-Hyun; Ji, Mi-Jung [Korea Institute of Ceramic Engineering and Technology (KICET), Seoul (Korea, Republic of)

    2015-04-15

    Ni-YSZ (Y{sub 2}O{sub 3}-stabilized ZrO{sub 2}) core-shell structures were prepared by a high-speed mixing method, starting from Ni particles of three different average sizes of 0.2, 0.4, and 1.8 μm. The Ni-YSZ core-shell structures prepared using Ni particles of size 0.2, 0.4, and 1.8 μm exhibited dense core, porous core, and random-morphology core, respectively. Subsequently, nano structured cermet anodes were fabricated using the prepared Ni-YSZ core-shell powders. During the formation of cermet, the heat treatment of Ni-YSZ core-shell powder results in the eruption of Ni core out of the YSZ shell layers, thereby facilitating the formation of nano structured Ni-YSZ cermet. Systematic studies indicated that the morphology and electrical conductivity of the prepared Ni-YSZ core-shell powders and the cermet anode varied, depending on the initial particle size of the Ni particles. Of the different samples prepared in this study, the Ni-YSZ cermet prepared using Ni particles of size 0.4 μm showed the highest electrical conductivity at 750 ℃.

  20. Microstructural and electrical characterization of Nb-doped SrTiO3YSZ composites for solid oxide cell electrodes

    DEFF Research Database (Denmark)

    Reddy Sudireddy, Bhaskar; Blennow Tullmar, Peter; Nielsen, Karsten Agersted

    2012-01-01

    phases. However, microstructural analysis revealed segregation and formation of Nb enriched particles in the 50 vol.% 8YSZ composite. Chemical analysis by energy dispersive spectroscopy (EDS) also showed the inter-diffusion of elements (especially Ti from STN and Zr from 8YSZ) from both phases on small...

  1. Constructions of aluminium electrolytic cells

    International Nuclear Information System (INIS)

    Galushkin, N.V.

    1995-01-01

    This chapter of monograph is devoted to constructions of aluminium electrolytic cells. Therefore, the general characteristic and classification of aluminium electrolytic cells was considered. The anode and cathode structure was studied. The lining of cathode casing, the process of collection of anode gases, electrolytic cell cover, and electrical insulation was studied as well. The installation and dismantling of aluminium electrolytic cells was described.

  2. Nanoscale Organic Hybrid Electrolytes

    KAUST Repository

    Nugent, Jennifer L.

    2010-08-20

    Nanoscale organic hybrid electrolytes are composed of organic-inorganic hybrid nanostructures, each with a metal oxide or metallic nanoparticle core densely grafted with an ion-conducting polyethylene glycol corona - doped with lithium salt. These materials form novel solvent-free hybrid electrolytes that are particle-rich, soft glasses at room temperature; yet manifest high ionic conductivity and good electrochemical stability above 5V. © 2010 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  3. Nuclear electrolytic hydrogen

    International Nuclear Information System (INIS)

    Barnstaple, A.G.; Petrella, A.J.

    1982-05-01

    An extensive study of hydrogen supply has recently been carried out by Ontario Hydro which indicates that electrolytic hydrogen produced from nuclear electricity could offer the lowest cost option for any future large scale hydrogen supply in the Province of Ontario, Canada. This paper provides a synopsis of the Ontario Hydro study, a brief overview of the economic factors supporting the study conclusion and discussion of a number of issues concerning the supply of electrolytic hydrogen by electric power utilities

  4. Nanoscale Organic Hybrid Electrolytes

    KAUST Repository

    Nugent, Jennifer L.; Moganty, Surya S.; Archer, Lynden A.

    2010-01-01

    Nanoscale organic hybrid electrolytes are composed of organic-inorganic hybrid nanostructures, each with a metal oxide or metallic nanoparticle core densely grafted with an ion-conducting polyethylene glycol corona - doped with lithium salt. These materials form novel solvent-free hybrid electrolytes that are particle-rich, soft glasses at room temperature; yet manifest high ionic conductivity and good electrochemical stability above 5V. © 2010 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  5. Relation Between Ni Particle Shape Change and Ni Migration in Ni–YSZ Electrodes – a Hypothesis

    DEFF Research Database (Denmark)

    Mogensen, Mogens Bjerg; Hauch, Anne; Sun, Xiufu

    2017-01-01

    This paper deals with degradation mechanisms of Ni–YSZ electrodes for solid oxide cells, mainly solid oxide electrolysis cells (SOECs), but also to some extent solid oxide fuel cells (SOFCs). Analysis of literature data reveals that several apparently different and even in one case apparently...... contradicting degradation phenomena are a consequence of interplay between loss of contact between the Ni–YSZ (and Ni–Ni particles) in the active fine-structured composite fuel electrode layer and migration of Ni via weakly oxidized Ni hydroxide species. A hypothesis that unravels the apparent contradiction...

  6. Materials and coating technology for pyrochemical reprocessing applications

    International Nuclear Information System (INIS)

    Jayakumar, T.; Kamachi Mudali, U.

    2013-01-01

    Metallic fuelled fast breeder reactors with co-located pyrochemical reprocessing plants have been proposed as the best option in order to increase the breeding gain, reduce the doubling time of the fuel and reprocess short cooled and high burnup fuel. To establish the pyrochemical reprocessing plants with various unit operations, it is necessary to identify, develop and qualify reliable corrosion resistant materials and coatings for service in molten LiCI-KCI salt and molten uranium environment operating at 773 to 1573 K. Towards materials and coating technology development and testing for molten salt environment a high temperature corrosion testing laboratory was established and studies were initiated. Molten salt test assembly for testing materials and coatings in molten LiCI-KCI salt under controlled ultra high pure (UHP) argon environment at high temperatures has been designed, fabricated, commissioned and tests were carried out on various candidate materials and coatings. Electro-formed (EF) Ni, Ni with Ni-W coating, coatings of ZrN, TiN, HfN and Ti-Si-N on high density (HD) graphite, candidate materials like 2.25Cr-1Mo steel, 9Cr-1Mo steel, 316L stainless steel, Ni base alloys (INCONEL 600, 625 and 690), HD graphite, pyrolytic graphite (PyG), and yttria stabilized zirconia (YSZ) and alumina-40wt% titania thermal barrier coatings were tested for their suitability for molten salt applications. Corrosion studies indicated that YSZ and PyG showed superior corrosion resistance in molten LiCI-KCI salt at 873 K up to 2000 h exposure. Surface modification techniques like annealing, laser remelting and laser shock processing were pursued to consolidate the coatings and improve their high temperature performance. Coating integrity using dielectric electrochemical system and thermal cycling furnace established that, compared to plain 9Cr-1Mo steel YSZ coated 9Cr-1Mo steel performed better from 473 K to 1223 K. The presentation highlights the results of the

  7. Formation of Reversible Solid Electrolyte Interface on Graphite Surface from Concentrated Electrolytes

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Dongping; Tao, Jinhui; Yan, Pengfei; Henderson, Wesley A.; Li, Qiuyan; Shao, Yuyan; Helm, Monte L.; Borodin, Oleg; Graff, Gordon L.; Polzin, Bryant; Wang, Chong-Min; Engelhard, Mark; Zhang, Ji-Guang; De Yoreo, James J.; Liu, Jun; Xiao, Jie

    2017-02-10

    Interfacial phenomena have always been key determinants for the performance of energy storage technologies. The solid electrolyte interfacial (SEI) layer, pervasive on the surfaces of battery electrodes for numerous chemical couples, directly affects the ion transport, charge transfer and lifespan of the entire energy system. Almost all SEI layers, however, are unstable resulting in the continuous consumption of the electrolyte. Typically, this leads to the accumulation of degradation products on/restructuring of the electrode surface and thus increased cell impedance, which largely limits the long-term operation of the electrochemical reactions. Herein, a completely new SEI formation mechanism has been discovered, in which the electrolyte components reversibly self-assemble into a protective surface coating on a graphite electrode upon changing the potential. In contrast to the established wisdom regarding the necessity of employing the solvent ethylene carbonate (EC) to form a protective SEI layer on graphite, a wide range of EC-free electrolytes are demonstrated for the reversible intercalation/deintercalation of Li+ cations within a graphite lattice, thereby providing tremendous flexibility in electrolyte tailoring for battery couples. This novel finding is broadly applicable and provides guidance for how to control interfacial reactions through the relationship between ion aggregation and solvent decomposition at polarized interfaces.

  8. Corrosion behavior of Mg/graphene composite in aqueous electrolyte

    International Nuclear Information System (INIS)

    Selvam, M.; Saminathan, K.; Siva, P.; Saha, P.; Rajendran, V.

    2016-01-01

    In the present work, the electrochemical corrosion behavior of magnesium (Mg) and thin layer graphene coated Mg (Mg/graphene) are studied in different salt electrolyte such as NaCl, KCl and Na_2SO_4. The phase structure, crystallinity, and surface morphology of the samples are investigated using X-ray diffraction (XRD) analysis, scanning electron microscopy coupled with energy dispersive X-ray analysis (SEM/EDAX), and Raman spectroscopy techniques. The electrochemical corrosion behavior of the Mg and graphene coated Mg are also investigated using Electrochemical Impedance Spectroscopy (EIS) analysis. The tafel plot reveals that the corrosion of Mg drastically drops when coated with thin layer graphene (Mg/graphene) compared to Mg in KCl electrolyte. Moreover, the EIS confirms that Mg/graphene sample shows improve corrosion resistance and lower corrosion rate in KCl solution compare to all other electrolytes studied in the present system. - Highlights: • The corrosion behavior of magnesium alloy (AZ91) was investigated in three different electrolyte solution. • To study the anti-corrosion behavior of graphene coated with magnesium alloy. • To improve the corrosion resistance for magnesium alloy. • Nyquist plots confirms that MgG shows better corrosion resistance and lower corrosion rate in KCl solution.

  9. Corrosion behavior of Mg/graphene composite in aqueous electrolyte

    Energy Technology Data Exchange (ETDEWEB)

    Selvam, M. [Centre for Nano Science and Technology, KS Rangasamy College of Technology, Tiruchengode, 637215, Tamil Nadu (India); Saminathan, K., E-mail: ksaminath@gmail.com [Centre for Nano Science and Technology, KS Rangasamy College of Technology, Tiruchengode, 637215, Tamil Nadu (India); Siva, P. [Centre for Nano Science and Technology, KS Rangasamy College of Technology, Tiruchengode, 637215, Tamil Nadu (India); Saha, P. [Department of Ceramic Engineering, National Institute of Technology, Rourkela, India-769008 (India); Rajendran, V. [Centre for Nano Science and Technology, KS Rangasamy College of Technology, Tiruchengode, 637215, Tamil Nadu (India)

    2016-04-01

    In the present work, the electrochemical corrosion behavior of magnesium (Mg) and thin layer graphene coated Mg (Mg/graphene) are studied in different salt electrolyte such as NaCl, KCl and Na{sub 2}SO{sub 4}. The phase structure, crystallinity, and surface morphology of the samples are investigated using X-ray diffraction (XRD) analysis, scanning electron microscopy coupled with energy dispersive X-ray analysis (SEM/EDAX), and Raman spectroscopy techniques. The electrochemical corrosion behavior of the Mg and graphene coated Mg are also investigated using Electrochemical Impedance Spectroscopy (EIS) analysis. The tafel plot reveals that the corrosion of Mg drastically drops when coated with thin layer graphene (Mg/graphene) compared to Mg in KCl electrolyte. Moreover, the EIS confirms that Mg/graphene sample shows improve corrosion resistance and lower corrosion rate in KCl solution compare to all other electrolytes studied in the present system. - Highlights: • The corrosion behavior of magnesium alloy (AZ91) was investigated in three different electrolyte solution. • To study the anti-corrosion behavior of graphene coated with magnesium alloy. • To improve the corrosion resistance for magnesium alloy. • Nyquist plots confirms that MgG shows better corrosion resistance and lower corrosion rate in KCl solution.

  10. Characterisation of the Ni/ScYSZ interface in a model solid oxide fuel cell anode

    DEFF Research Database (Denmark)

    Schmidt, Michael Stenbæk; Hansen, Karin Vels; Norrman, Kion

    2008-01-01

    A nickel point electrode setup was used as a model of an SOFC anode on three slightly different electrolytes of zirconia stabilised by co-doping with scandia and yttria. The effect of electrolyte impurities on the electrode polarisation resistance was investigated by correlating electrochemical...... impedance spectroscopy data with time-of-flight secondary ion mass spectrometry, scanning electron microscopy and atomic force microscopy data. A semi-quantitative analysis of the electrolyte surfaces showed that the levels of surface impurities inside the electrode/electrolyte interface in close proximity...

  11. Preparation and characterization of epitaxially grown unsupported yttria-stabilized zirconia (YSZ) thin films

    Energy Technology Data Exchange (ETDEWEB)

    Götsch, Thomas; Mayr, Lukas [Institute of Physical Chemistry, Universität Innsbruck, A-6020 Innsbruck (Austria); Stöger-Pollach, Michael [University Service Center for Transmission Electron Microscopy (USTEM), Vienna University of Technology, A-1040 Vienna (Austria); Klötzer, Bernhard [Institute of Physical Chemistry, Universität Innsbruck, A-6020 Innsbruck (Austria); Penner, Simon, E-mail: simon.penner@uibk.ac.at [Institute of Physical Chemistry, Universität Innsbruck, A-6020 Innsbruck (Austria)

    2015-03-15

    Highlights: • Preparation of unsupported yttrium-stabilized zirconia films. • Control of ordering and epitaxy by temperature of deposition template. • Adjustment of film defectivity by deposition and post-oxidation temperature. • Reproducibility of target stoichiometry in the deposited films. • Lateral and vertical chemical homogeneity. - Abstract: Epitaxially grown, chemically homogeneous yttria-stabilized zirconia thin films (“YSZ”, 8 mol% Y{sub 2}O{sub 3}) are prepared by direct-current sputtering onto a single-crystalline NaCl(0 0 1) template at substrate temperatures ≥493 K, resulting in unsupported YSZ films after floating off NaCl in water. A combined methodological approach by dedicated (surface science) analytical characterization tools (transmission electron microscopy and diffraction, atomic force microscopy, angle-resolved X-ray photoelectron spectroscopy) reveals that the film grows mainly in a [0 0 1] zone axis and no Y-enrichment in surface or bulk regions takes place. In fact, the Y-content of the sputter target is preserved in the thin films. Analysis of the plasmon region in EEL spectra indicates a defective nature of the as-deposited films, which can be suppressed by post-deposition oxidation at 1073 K. This, however, induces considerable sintering, as deduced from surface morphology measurements by AFM. In due course, the so-prepared unsupported YSZ films might act as well-defined model systems also for technological applications.

  12. The Effect of adding pore formers on the microstructure of NiO-YSZ ceramic composite

    International Nuclear Information System (INIS)

    Silva, F.S.; Santos, F.S.; Medeiros, L.M.; Yoshito, W.K.; Lazar, D.R.R.; Ussui, V.

    2011-01-01

    The ceramic composite of nickel oxide (NiO) with zirconium stabilized with 8 mol% yttria (8-YSZ) is the most employed material for use as anode for solid oxide fuel cells (SOFC). The nickel oxide in the composite is reduced to metallic nickel and this result in a 15% of porosity although the porosity needed to a proper function of an anode is about 30%, demanding the use of a pore former. In this work, NiO-YSZ composite powders were synthesized by a combustion process with urea as fuel, and the effect of the addition of carbon black and corn and rice starch as pore former were investigated. Powders were pressed as cylindrical pellets, sintered at 1350 °C for 60 minutes and density were measured by an immersion method and microstructure were observed by scanning electron microscopy. Results showed that ceramic composite has homogeneous microstructure and pores have different morphology and size depending on the kind of the pore former employed. (author)

  13. Characterization and evaluation of EB-PVD thermal barrier coatings by impedance spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Chunxia; Liu Fushun; Gong Shengkai; Xu Huibin [School of Materials Science and Engineering, Beihang Univ., Beijing, BJ (China)

    2005-07-01

    Two layer thermal barrier coatings (TBCs) were prepared by EB-PVD (electron beam-physical vapor deposition) at different substrate temperatures in the range of 823 to 1123 K, and their microstructure was investigated with SEM and AC impedance as a function of substrate temperature and thermal cycling time. YSZ layer of all TBCs samples is in column structure, but the grain size and growth orientation are different with substrate. In this research, impedance spectra (IS) was measured as a function of thermal cycling between 1323 K and 298 K for these thermal barrier coatings. Grain boundary and bulk can be distinguished from analysis of AC impedance spectroa to provide information about the relation between microstructure and electric properties. The change in IS until failure was found to be related with the thickness, microcracks and macrocracks of TGO and the change in the interfacial of TGO/YSZ. (orig.)

  14. Development of oxygen sensors using zirconia solid electrolyte for fuel rods

    International Nuclear Information System (INIS)

    Hiura, Nobuo; Endou, Yasuichi; Yamaura, Takayuki; Matui, Yoshinori; Niimi, Motoji; Hoshiya, Taiji; Kobiyama, Mamoru; Motohashi, Yoshinobu

    1999-01-01

    The oxygen potential in oxide fuel pellet is an important parameter to understand behavior of high burn up fuel and its integrity. Zirconia solid electrolyte which is durable under irradiation and high temperature is considered as candidate material for the oxygen potential. Combined use of solid electrolyte and Ni/NiO as a solid standard electrode will realize small size oxygen sensor which can be easily loaded in the fuel rod. Prototypes of the oxygen sensor made of these materials were irradiated with neutrons the Japan Materials Testing Reactor (JMTR), and characteristics of electromotive force (EMF) by sensors were examined under irradiation. For a prototype using zirconia solid electrolyte stabilized by Y 2 O 3 (YSZ), measured EMF under irradiation was nearly equivalent to the value under unirradiated condition, and very stable within a range of neutron fluence (E>1 MeV) up to 1.52 x 10 23 m -2 and for the time of 600 h. However, the measured EMFs were slightly smaller than the theoretical values. The reason for this decrease of the EMF was thought as due to insufficient adhesion forces between solid electrolyte and standard electrode. After modification of the sensor to increase adhesion force, EMF was measured again under irradiation. The results showed improvement of the characteristics of the sensor in which measured EMFs were almost equivalent to the theoretical values. (author)

  15. Highly Stable Sr-Free Cobaltite-Based Perovskite Cathodes Directly Assembled on a Barrier-Layer-Free Y2 O3 -ZrO2 Electrolyte of Solid Oxide Fuel Cells.

    Science.gov (United States)

    Ai, Na; Li, Na; Rickard, William D A; Cheng, Yi; Chen, Kongfa; Jiang, San Ping

    2017-03-09

    Direct assembly is a newly developed technique in which a cobaltite-based perovskite (CBP) cathode can be directly applied to a barrier-layer-free Y 2 O 3 -ZrO 2 (YSZ) electrolyte with no high-temperature pre-sintering steps. Solid oxide fuel cells (SOFCs) based on directly assembled CBPs such as La 0.6 Sr 0.4 Co 0.2 Fe 0.8 O 3-δ show high performance initially but degrade rapidly under SOFC operation conditions at 750 °C owing to Sr segregation and accumulation at the electrode/electrolyte interface. Herein, the performance and interface of Sr-free CBPs such as LaCoO 3-δ (LC) and Sm 0.95 CoO 3-δ (SmC) and their composite cathodes directly assembled on YSZ electrolyte was studied systematically. The LC electrode underwent performance degradation, most likely owing to cation demixing and accumulation of La on the YSZ electrolyte under polarization at 500 mA cm -2 and 750 °C. However, the performance and stability of LC electrodes could be substantially enhanced by the formation of LC-gadolinium-doped ceria (GDC) composite cathodes. Replacement of La by Sm increased the cell stability, and doping of 5 % Pd to form Sm 0.95 Co 0.95 Pd 0.05 O 3-δ (SmCPd) significantly improved the electrode activity. An anode-supported YSZ-electrolyte cell with a directly assembled SmCPd-GDC composite electrode exhibited a peak power density of 1.4 W cm -2 at 750 °C, and an excellent stability at 750 °C for over 240 h. The higher stability of SmC as compared to that of LC is most likely a result of the lower reactivity of SmC with YSZ. This study demonstrates the new opportunities in the design and development of intermediate-temperature SOFCs based on the directly assembled high-performance and durable Sr-free CBP cathodes. © 2017 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

  16. Advanced thermal barrier coatings for operation in high hydrogen content fueled gas turbines.

    Energy Technology Data Exchange (ETDEWEB)

    Sampath, Sanjay [Stony Brook Univ., NY (United States)

    2015-04-02

    and resulted in improved TBC lifetimes. Processing based approaches of identifying optimal processing regimes deploying advanced in-situ coating property measurements and in-flight diagnostic tools were used to develop process maps for bond coats. Having established a framework for the bond coat processing using the HVOF process, effort were channeled towards fabrication of APS and VPS bond coats with the same material composition. Comparative evaluation of the three deposition processes with regard to their microstrcuture , surface profiles and TBC performance were carried out and provided valuable insights into factors that require concurrent consideration for the development of bond coats for advanced TBC systems. Over the course of this program several advancements were made on the development of durable thermal barrier coatings. Process optimization techniques were utilized to identify processing regimes for both conventional YSZ as well as other TBC compositions such as Gadolinium Zirconate and other Co-doped materials. Measurement of critical properties for these formed the initial stages of the program to identify potential challenges in their implementation as part of a TBC system. High temperature thermal conductivity measurements as well as sintering behavior of both YSZ and GDZ coatings were evaluated as part of initial efforts to undersand the influence of processing on coating properties. By effectively linking fundamental coating properties of fracture toughness and elastic modulus to the cyclic performance of coatings, a durability strategy for APS YSZ coatings was developed. In order to meet the goals of fabricating a multimaterial TBC system further research was carried out on the development of a gradient thermal conductivity model and the evaluation of sintering behavior of multimaterial coatings. Layer optimization for desired properties in the multimaterial TBC was achieved by an iterative feedback approach utilizing process maps and in-situ and

  17. Thermal Conductivity and Erosion Durability of Composite Two-Phase Air Plasma Sprayed Thermal Barrier Coatings

    Science.gov (United States)

    Schmitt, Michael P.; Rai, Amarendra K.; Zhu, Dongming; Dorfman, Mitchell R.; Wolfe, Douglas E.

    2015-01-01

    To enhance efficiency of gas turbines, new thermal barrier coatings (TBCs) must be designed which improve upon the thermal stability limit of 7 wt% yttria stabilized zirconia (7YSZ), approximately 1200 C. This tenant has led to the development of new TBC materials and microstructures capable of improved high temperature performance. This study focused on increasing the erosion durability of cubic zirconia based TBCs, traditionally less durable than the metastable t' zirconia based TBCs. Composite TBC microstructures composed of a low thermal conductivity/high temperature stable cubic Low-k matrix phase and a durable t' Low-k secondary phase were deposited via APS. Monolithic coatings composed of cubic Low-k and t' Low-k were also deposited, in addition to a 7YSZ benchmark. The thermal conductivity and erosion durability were then measured and it was found that both of the Low-k materials have significantly reduced thermal conductivities, with monolithic t' Low-k and cubic Low-k improving upon 7YSZ by approximately 13 and approximately 25%, respectively. The 40 wt% t' Low-k composite (40 wt% t' Low-k - 60 wt% cubic Low-k) showed a approximately 22% reduction in thermal conductivity over 7YSZ, indicating even at high levels, the t' Low-k secondary phase had a minimal impact on thermal in the composite coating. It was observed that a mere 20 wt% t' Low-k phase addition can reduce the erosion of a cubic Low-k matrix phase composite coating by over 37%. Various mixing rules were then investigated to assess this non-linear composite behavior and suggestions were made to further improve erosion durability.

  18. Laser Cladding of Embedded Sensors for Thermal Barrier Coating Applications

    Directory of Open Access Journals (Sweden)

    Yanli Zhang

    2018-05-01

    Full Text Available The accurate real-time monitoring of surface or internal temperatures of thermal barrier coatings (TBCs in hostile environments presents significant benefits to the efficient and safe operation of gas turbines. A new method for fabricating high-temperature K-type thermocouple sensors on gas turbine engines using coaxial laser cladding technology has been developed. The deposition of the thermocouple sensors was optimized to provide minimal intrusive features to the TBC, which is beneficial for the operational reliability of the protective coatings. Notably, this avoids a melt pool on the TBC surface. Sensors were deposited onto standard yttria-stabilized zirconia (7–8 wt % YSZ coated substrates; subsequently, they were embedded with second YSZ layers by the Atmospheric Plasma Spray (APS process. Morphology of cladded thermocouples before and after embedding was optimized in terms of topography and internal homogeneity, respectively. The dimensions of the cladded thermocouple were in the order of 200 microns in thickness and width. The thermal and electrical response of the cladded thermocouple was tested before and after embedding in temperatures ranging from ambient to approximately 450 °C in a furnace. Seebeck coefficients of bared and embedded thermocouples were also calculated correspondingly, and the results were compared to that of a commercial standard K-type thermocouple, which demonstrates that laser cladding is a prospective technology for manufacturing microsensors on the surface of or even embedded into functional coatings.

  19. Failure Analysis of Multilayered Suspension Plasma-Sprayed Thermal Barrier Coatings for Gas Turbine Applications

    Science.gov (United States)

    Gupta, M.; Markocsan, N.; Rocchio-Heller, R.; Liu, J.; Li, X.-H.; Östergren, L.

    2018-02-01

    Improvement in the performance of thermal barrier coatings (TBCs) is one of the key objectives for further development of gas turbine applications. The material most commonly used as TBC topcoat is yttria-stabilized zirconia (YSZ). However, the usage of YSZ is limited by the operating temperature range which in turn restricts the engine efficiency. Materials such as pyrochlores, perovskites, rare earth garnets are suitable candidates which could replace YSZ as they exhibit lower thermal conductivity and higher phase stability at elevated temperatures. The objective of this work was to investigate different multilayered TBCs consisting of advanced topcoat materials fabricated by suspension plasma spraying (SPS). The investigated topcoat materials were YSZ, dysprosia-stabilized zirconia, gadolinium zirconate, and ceria-yttria-stabilized zirconia. All topcoats were deposited by TriplexPro-210TM plasma spray gun and radial injection of suspension. Lifetime of these samples was examined by thermal cyclic fatigue and thermal shock testing. Microstructure analysis of as-sprayed and failed specimens was performed with scanning electron microscope. The failure mechanisms in each case have been discussed in this article. The results show that SPS could be a promising route to produce multilayered TBCs for high-temperature applications.

  20. Performance evaluation of a fuel cell with NiO-YSV anode operating with natural gas; Avaliacao do desempenho de uma celula a combustivel com anodo de NiO YSZ operando com gas natural

    Energy Technology Data Exchange (ETDEWEB)

    Nobrega, Shayenne Diniz da; Vasconcelos, Carmel Suzarte Ayres; Lima, Luiz Rogerio Pinho de Andrade [Universidade Federal da Bahia (UFBa), Salvador, BA (Brazil). Escola Politecnica. Dept. de Ciencia e Tecnologia dos Materiais]. E-mail: shayennedn@yahoo.com.br

    2008-07-01

    Fuel cell is an electrochemical device that converts the chemical energy into electric energy. The natural gas, for its proven improvement in the income of the equipment in relation to other energy ones, has been very used to feed the solid oxide fuel cell (SOFC) in the generation of electric power. Ceramics of Yttria-stabilized zirconia had been used as electrolyte and when supported with nickel oxide they act as anode in the solid oxide fuel cell, due to raised ionic conductivity that these materials present in high temperatures, while lanthanum with strontium and manganite are used as cathode. In the composition of the anode, the concentration of Ni O, acting as catalytic in the YSZ confers high electric conductivity and high electrochemical activity of the reactions, providing the internal reform in the SOFC. In this work, the solid oxide fuel cell, formed by Yttria- stabilized zirconia, nickel oxide, and lanthanum with strontium and manganite were tested in the reform had been prepared samples of electrode/electrolyte for use in SOFC of the natural gas in the presence of low water text, similar condition to the operation of the SOFC, operating in temperatures range from 700 to 800 deg C. This cell also was characterized using the impedance spectroscopy technique. These results allowed the development of components of the current versus voltage. (author)

  1. Virus-Assembled Flexible Electrode-Electrolyte Interfaces for Enhanced Polymer-Based Battery Applications

    Directory of Open Access Journals (Sweden)

    Ayan Ghosh

    2012-01-01

    Full Text Available High-aspect-ratio cobalt-oxide-coated Tobacco mosaic virus (TMV- assembled polytetrafluoroethylene (PTFE nonstick surfaces were integrated with a solvent-free polymer electrolyte to create an anode-electrolyte interface for use in lithium-ion batteries. The virus-assembled PTFE surfaces consisted primarily of cobalt oxide and were readily intercalated with a low-molecular-weight poly (ethylene oxide (PEO based diblock copolymer electrolyte to produce a solid anode-electrolyte system. The resulting polymer-coated virus-based system was then peeled from the PTFE backing to produce a flexible electrode-electrolyte component. Electrochemical studies indicated the virus-structured metal-oxide PEO-based interface was stable and displayed robust charge transfer kinetics. Combined, these studies demonstrate the development of a novel solid-state electrode architecture with a unique peelable and flexible processing attribute.

  2. Dynamic behavior of impurities and native components in model LSM microelectrodes on YSZ

    DEFF Research Database (Denmark)

    Norrman, Kion; Hansen, Karin Vels; Jacobsen, Torben

    2015-01-01

    behavior of the native components (La, Sr, Mn) and selected impurities (Si, K, Na) both laterally and in-depth. Manganese was found to be especially mobile and showed both segregation onto the electrolyte as a result of temperature and polarization and dissolution into the electrolyte below...

  3. The effect of potassium addition to Pt supported on YSZ on steam reforming of mixtures of methane and ethane

    NARCIS (Netherlands)

    Graf, P.O.; Mojet, Barbara; Lefferts, Leonardus

    2009-01-01

    The influence of potassium addition on Pt supported on yttrium-stabilized zirconia (YSZ) was studied with FT-IR CO adsorption and CO-FT-IR-TPD, in order to understand the effect of potassium on the performance of the catalyst in reforming of mixtures of methane and ethane. Potassium modification of

  4. Measurements of local chemistry and structure in Ni(O)-YSZ composites during reduction using energy-filtered environmental TEM

    DEFF Research Database (Denmark)

    Jeangros, Quentin; Hansen, Thomas Willum; Wagner, Jakob Birkedal

    2014-01-01

    Energy-filtered transmission electron microscopy images are acquired during the reduction of a NiO-YSZ composite in H-2 up to 600 degrees C. Temperature-resolved quantitative information about both chemistry and structure is extracted with nm spatial resolution from the data, paving the way...

  5. Solid electrolyte fuel cells

    Science.gov (United States)

    Isaacs, H. S.

    Progress in the development of functioning solid electrolyte fuel cells is summarized. The solid electrolyte cells perform at 1000 C, a temperature elevated enough to indicate high efficiencies are available, especially if the cell is combined with a steam generator/turbine system. The system is noted to be sulfur tolerant, so coal containing significant amounts of sulfur is expected to yield satisfactory performances with low parasitic losses for gasification and purification. Solid oxide systems are electrically reversible, and are usable in both fuel cell and electrolysis modes. Employing zirconium and yttrium in the electrolyte provides component stability with time, a feature not present with other fuel cells. The chemical reactions producing the cell current are reviewed, along with materials choices for the cathodes, anodes, and interconnections.

  6. Gel electrolytes and electrodes

    Science.gov (United States)

    Fleischmann, Sven; Bunte, Christine; Mikhaylik, Yuriy V.; Viner, Veronika G.

    2017-09-05

    Gel electrolytes, especially gel electrolytes for electrochemical cells, are generally described. In some embodiments, the gel electrolyte layers comprise components a) to c). Component a) may be at least one layer of at least one polymer comprising polymerized units of: a1) at least one monomer containing an ethylenically unsaturated unit and an amido group and a2) at least one crosslinker. Component b) may be at least one conducting salt and component c) may be at least one solvent. Electrodes may comprise the components a), d) and e), wherein component a) may be at least one layer of at least one polymer as described herein. Component d) may be at least one electroactive layer and component e) may be at least one ceramic layer. Furthermore, electrochemical cells comprising component a) which may be at least one layer of at least one polymer as described herein, are also provided.

  7. Fabrication and characterization of Cu/YSZ cermet high-temperature electrolysis cathode material prepared by high-energy ball-milling method

    International Nuclear Information System (INIS)

    Lee, Sungkyu; Kang, Kyoung-Hoon; Kim, Jong-Min; Hong, Hyun Seon; Yun, Yongseung; Woo, Sang-Kook

    2008-01-01

    Cu/YSZ composites (40 and 60 vol.% Cu powder with balance YSZ) was successfully fabricated by high-energy ball-milling of Cu and YSZ powders at 400 rpm for 24 h, pressing into pellets (O 13 mm x 2 mm) and subsequent sintering process at 900 deg. C under flowing 5%-H 2 /Ar gas for use as cermet cathode material of high-temperature electrolysis (HTE) of water vapor in a more economical way compared with conventional Ni/YSZ cermet cathode material. The Cu/YSZ composite powders thus synthesized and sintered were characterized using various analytical tools such as XRD, SEM, and laser diffraction and scattering method. Electrical conductivity of sintered Cu/YSZ cermet pellets thus fabricated was measured using 4-probe technique and compared with that of Ni/YSZ cermets. The effect of composites composition on the electrical conductivity was investigated and marked increase in electrical conductivity for copper contents greater than 40 vol.% in the composite was explained by percolation threshold

  8. Hydroxyapatite coating on PEEK implants: Biomechanical and histological study in a rabbit model.

    Science.gov (United States)

    Durham, John W; Montelongo, Sergio A; Ong, Joo L; Guda, Teja; Allen, Matthew J; Rabiei, Afsaneh

    2016-11-01

    A bioactive two-layer coating consisting of hydroxyapatite (HA) and yttria-stabilized zirconia (YSZ) was investigated on cylindrical polyetheretherketone (PEEK) implants using ion beam assisted deposition (IBAD). Post-deposition heat treatments via variable frequency microwave annealing with and without subsequent autoclaving were used to crystallize the as-deposited amorphous HA layer. Microstructural analysis, performed by TEM and EDS, showed that these methods were capable of crystallizing HA coating on PEEK. The in vivo response to cylindrical PEEK samples with and without coating was studied by implanting uncoated PEEK and coated PEEK implants in the lateral femoral condyle of 18 rabbits. Animals were studied in two groups of 9 for observation at 6 or 18weeks post surgery. Micro-CT analysis, histology, and mechanical pull-out tests were performed to determine the effect of the coating on osseointegration. The heat-treated HA/YSZ coatings showed improved implant fixation as well as higher bone regeneration and bone-implant contact area compared to uncoated PEEK. The study offers a novel method to coat PEEK implants with improved osseointegration. Copyright © 2016 Elsevier B.V. All rights reserved.

  9. Environmental degradation of oxidation resistant and thermal barrier coatings for fuel-flexible gas turbine applications

    Science.gov (United States)

    Mohan, Prabhakar

    The development of thermal barrier coatings (TBCs) has been undoubtedly the most critical advancement in materials technology for modern gas turbine engines. TBCs are widely used in gas turbine engines for both power-generation and propulsion applications. Metallic oxidation-resistant coatings (ORCs) are also widely employed as a stand-alone protective coating or bond coat for TBCs in many high-temperature applications. Among the widely studied durability issues in these high-temperature protective coatings, one critical challenge that received greater attention in recent years is their resistance to high-temperature degradation due to corrosive deposits arising from fuel impurities and CMAS (calcium-magnesium-alumino-silicate) sand deposits from air ingestion. The presence of vanadium, sulfur, phosphorus, sodium and calcium impurities in alternative fuels warrants a clear understanding of high-temperature materials degradation for the development of fuel-flexible gas turbine engines. Degradation due to CMAS is a critical problem for gas turbine components operating in a dust-laden environment. In this study, high-temperature degradation due to aggressive deposits such as V2O5, P2O 5, Na2SO4, NaVO3, CaSO4 and a laboratory-synthesized CMAS sand for free-standing air plasma sprayed (APS) yttria stabilized zirconia (YSZ), the topcoat of the TBC system, and APS CoNiCrAlY, the bond coat of the TBC system or a stand-alone ORC, is examined. Phase transformations and microstructural development were examined by using x-ray diffraction, scanning electron microscopy, and transmission electron microscopy. This study demonstrated that the V2O5 melt degrades the APS YSZ through the formation of ZrV2O7 and YVO 4 at temperatures below 747°C and above 747°C, respectively. Formation of YVO4 leads to the depletion of the Y2O 3 stabilizer and the deleterious transformation of the YSZ to the monoclinic ZrO2 phase. The investigation on the YSZ degradation by Na 2SO4 and a Na2SO4 + V2

  10. Ni/Ni-YSZ current collector/anode dual layer hollow fibers for micro-tubular solid oxide fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Kanawka, K.; Othman, M.H.D.; Droushiotis, N.; Wu, Z.; Kelsall, G.; Li, K. [Department of Chemical Engineering and Chemical Technology, Imperial College London, London SW7 2AZ (United Kingdom)

    2011-10-15

    A co-extrusion technique was employed to fabricate a novel dual layer NiO/NiO-YSZ hollow fiber (HF) precursor which was then co-sintered at 1,400 C and reduced at 700 C to form, respectively, a meshed porous inner Ni current collector and outer Ni-YSZ anode layers for SOFC applications. The inner thin and highly porous ''mesh-like'' pure Ni layer of approximately 50 {mu}m in thickness functions as a current collector in micro-tubular solid oxide fuel cell (SOFC), aiming at highly efficient current collection with low fuel diffusion resistance, while the thicker outer Ni-YSZ layer of 260 {mu}m acts as an anode, providing also major mechanical strength to the dual-layer HF. Achieved morphology consisted of short finger-like voids originating from the inner lumen of the HF, and a sponge-like structure filling most of the Ni-YSZ anode layer, which is considered to be suitable macrostructure for anode SOFC system. The electrical conductivity of the meshed porous inner Ni layer is measured to be 77.5 x 10{sup 5} S m{sup -1}. This result is significantly higher than previous reported results on single layer Ni-YSZ HFs, which performs not only as a catalyst for the oxidation reaction, but also as a current collector. These results highlight the advantages of this novel dual-layer HF design as a new and highly efficient way of collecting current from the lumen of micro-tubular SOFC. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  11. Electrolytic decontamination of stainless steel using a basic electrolyte

    International Nuclear Information System (INIS)

    Childs, E.L.; Long, J.L.

    1981-01-01

    An electrolytic plutonium decontamination process or stainless steel was developed for use as the final step in a proposed radioactive waste handling and decontamination facility to be construced at the Rockwell International Rocky Flats plutonium handling facility. This paper discusses test plan, which was executed to compare the basic electrolyte with phosphoric acid and nitric acid electrolytes. 1 ref

  12. In situ time-of-flight neutron imaging of NiO-YSZ anode support reduction under influence of stress

    DEFF Research Database (Denmark)

    Makowska, Malgorzata Grazyna; Strobl, Markus; Lauridsen, Erik M.

    2016-01-01

    This article reports on in situ macroscopic scale imaging of NiO-YSZ (YSZ is yttria-stabilized zirconia) reduction under applied stress - a phase transition taking place in solid oxide electrochemical cells in a reducing atmosphere of a hydrogen/nitrogen mixture and at operation temperatures of u...... of applying energy-resolved neutron imaging with both approaches to the NiO-YSZ reduction investigation indicate enhancement of the reduction rate due to applied stress, which is consistent with the results of the authors’ previous research....

  13. Creep behavior of the titanium alloy with zirconia plasma sprayed coating

    International Nuclear Information System (INIS)

    Reis, D.A.P.; Moura Neto, C.; Couto, A.A.

    2009-01-01

    The proposal of this research has been the study of the plasma spayed coating on creep of the Ti-6Al-4V, focusing on the determination of the experimental parameters related to the first and second creep stages. Yttria (8 wt %) stabilized zirconia (YSZ) (Metco 204B-NS) with CoNiCrAlY ( AMDRY 995C) has been plasma sprayed coated on Ti-6Al-4V substrate. Creep tests with constant load had been done on Ti-6Al-4V coated samples, the stress level was from 250 to 319 MPa at 600 deg C. Highest values of t p and the decrease of the second stage rate had shown a better creep resistance on coated sample. Results indicate that the coated sample was greater than uncoated sample, thus the plasma sprayed coating prevent the sample oxidation efficiently. (author)

  14. Characterization of plasma sprayed NiCrAlY-Yttria stabilized zirconia coatings

    International Nuclear Information System (INIS)

    Bhave, V.S.; Rakhasia, R.H.; Tripathy, P.K.; Hubli, R.C.; Sengupta, P.; Bhanumurthy; Satpute, R.U.; Sreekumar, K.P.; Thiyagarajan, T.K.; Padmanabhan, P.V.A.

    2004-01-01

    Plasma sprayed coatings of yttria stabilized zirconia are used in many advanced technologies for thermal and chemical barrier applications. Development and characterization of NiCrAlY-yttria stabilized zirconia duplex coatings on Inconel substrates is reported in this paper. Plasma spraying was carried out using the 40 kW atmospheric plasma spray facility at the Laser and Plasma Technology Division, BARC. A bond coat of NiCrAlY was deposited on Inconel substrates and yttria stabilized zirconia (YSZ) was deposited over the bond coat. The coatings have been characterized by x-ray diffraction and EPMA. It is observed that the coating characteristics are affected by the input power to the torch. (author)

  15. Methane Steam Reforming over an Ni-YSZ Solid Oxide Fuel Cell Anode in Stack Configuration

    Directory of Open Access Journals (Sweden)

    D. Mogensen

    2014-01-01

    Full Text Available The kinetics of catalytic steam reforming of methane over an Ni-YSZ anode of a solid oxide fuel cell (SOFC have been investigated with the cell placed in a stack configuration. In order to decrease the degree of conversion, a single cell stack with reduced area was used. Measurements were performed in the temperature range 600–800°C and the partial pressures of all reactants and products were varied. The obtained rates could be well fitted with a power law expression (r ∝PCH40.7. A simple model is presented which is capable of predicting the methane conversion in a stack configuration from intrinsic kinetics of the anode support material. The predictions are compared with the stack measurements presented here, and good agreement is observed.

  16. Microstructural degradation of Ni-YSZ anodes for solid oxide fuel cells

    DEFF Research Database (Denmark)

    Thydén, Karl Tor Sune

    2008-01-01

    -reforming catalysis. In the context of electrochemically tested and technologically relevant cells, the majority of the microstructural work is performed on a cell tested at 850°C under relatively severe conditions for 17,500 hours. It is demonstrated that the major Ni rearrangements take place at the interface...... are of technological relevance, it is difficult to identify the effect from isolated parameters such as temperature, fuel gas composition and polarization. Model studies of high temperature aged Ni-YSZ cermets are generally performed in atmospheres containing relatively low concentrations of H2O. In this work......, the microstructural degradation in both electrochemically longterm tested cells and high-temperature aged model materials are studied. Since Ni particle sintering / coarsening is attributed to be the major cause of anode degradation, this subject attains the primary focus. A large part of the work is focused...

  17. based gel polymer electrolytes

    Indian Academy of Sciences (India)

    (PVdF) as a host polymer, lithium perchlorate (LiClO4), lithium triflate ... TG/DTA studies showed the thermal stability of the polymer electrolytes. .... are observed while comparing pure XRD spectra with .... batteries as its operating temperature is normally in the .... chain ion movements and the conductivity of the polymer.

  18. Underscreening in concentrated electrolytes.

    Science.gov (United States)

    Lee, Alpha A; Perez-Martinez, Carla S; Smith, Alexander M; Perkin, Susan

    2017-07-01

    Screening of a surface charge by an electrolyte and the resulting interaction energy between charged objects is of fundamental importance in scenarios from bio-molecular interactions to energy storage. The conventional wisdom is that the interaction energy decays exponentially with object separation and the decay length is a decreasing function of ion concentration; the interaction is thus negligible in a concentrated electrolyte. Contrary to this conventional wisdom, we have shown by surface force measurements that the decay length is an increasing function of ion concentration and Bjerrum length for concentrated electrolytes. In this paper we report surface force measurements to test directly the scaling of the screening length with Bjerrum length. Furthermore, we identify a relationship between the concentration dependence of this screening length and empirical measurements of activity coefficient and differential capacitance. The dependence of the screening length on the ion concentration and the Bjerrum length can be explained by a simple scaling conjecture based on the physical intuition that solvent molecules, rather than ions, are charge carriers in a concentrated electrolyte.

  19. Characterization of ceramic sol-gel coatings as an alternative chemical conversion treatment on commercial carbon steel

    International Nuclear Information System (INIS)

    Dominguez-Crespo, M.A.; Garcia-Murillo, A.; Torres-Huerta, A.M.; Carrillo-Romo, F.J.; Onofre-Bustamante, E.; Yanez-Zamora, C.

    2009-01-01

    Sol-gel yttria-stabilized zirconia (YSZ) thin films were prepared on commercial carbon steel sheets by dip-coating technique followed by a low temperature heat treatment (473, 573, and 673 K for 1 h) in order to improve both corrosion properties and adhesion. For comparison, zirconia (ZrO 2 ) coatings have been also analyzed. Electrochemical techniques, Fourier Transform Infrared (FT-IR), X-ray diffraction (XRD) and scanning electron microscopy (SEM) were used to characterize the anticorrosion behavior of the coatings in a 3.5 wt% NaCl solution. The adhesion with a polyester organic coating was evaluated by the pull-off technique. The typical thickness of the deposited layers ranged from 1 to 1.3 μm depending on process parameters. The obtained results indicated that sol-gel ZrO 2 and YSZ coatings without an organic coating can act as protective barriers against wet corrosion during the first hours, but they fail when the time exposure is longer than 1 day. However, when synthesized films were used as a pre-treatment and an organic coating was added (top-coated), the anticorrosive and adhesion properties were strongly affected by the temperature of the treatment, and an increase in both properties was observed at higher temperatures. The structural and morphological characteristics of the coating provide an explanation of the role of each film in the electrochemical behavior in this aggressive medium. Comparing both systems, YSZ displayed greater protective and adhesion values than exhibited for ZrO 2 which can be correlated with the stabilization of the cubic phase

  20. Yttria-stabilized zirkonia / gadolinium zirconate double-layer plasma-sprayed thermal barrier coating systems (TBCs)

    Energy Technology Data Exchange (ETDEWEB)

    Bakan, Emine

    2015-07-01

    Thermal barrier coating (TBC) research and development is driven by the desirability of further increasing the maximum inlet temperature in a gas turbine engine. A number of new top coat ceramic materials have been proposed during the last decades due to limited temperature capability (1200 C) of the state-of-the-art yttria-stabilized zirconia (7 wt. % Y{sub 2}O{sub 3}-ZrO{sub 2}, YSZ) at long term operation. Zirconate pyrochlores of the large lanthanides((Gd → La){sub 2}Zr{sub 2}O{sub 7}) have been particularly attractive due to their higher temperature phase stability than that of the YSZ. Nonetheless, the issues related with the implementation of pyrochlores such as low fracture toughness and formation of deleterious interphases with thermally grown oxide (TGO, Al{sub 2}O{sub 3}) were reported. The implication was the requirement of an interlayer between the pyrochlores and TGO, which introduced double-layer systems to the TBC literature. Furthermore, processability issues of pyrochlores associated with the different evaporation rates of lanthanide oxides and zirconia resulting in unfavorable composition variations in the coatings were addressed in different studies. After all, although the material properties are available, there is a paucity of data in the literature concerning the properties of the coatings made of pyrochlores. From the processability point of view the most reported pyrochlore is La{sub 2}Zr{sub 2}O{sub 7}. Hence, the goal of this research was to investigate plasma-sprayed Gd{sub 2}Zr{sub 2}O{sub 7} (GZO) coatings and YSZ/GZO double-layer TBC systems. Three main topics were examined based on processing, performance and properties: (i) the plasma spray processing of the GZO and its impact on the microstructural and compositional properties of the GZO coatings; (ii) the cycling lifetime of the YSZ/GZO double-layer systems under thermal gradient at a surface temperature of 1400 C; (iii) the properties of the GZO and YSZ coatings such as

  1. Yttria-stabilized zirkonia / gadolinium zirconate double-layer plasma-sprayed thermal barrier coating systems (TBCs)

    International Nuclear Information System (INIS)

    Bakan, Emine

    2015-01-01

    Thermal barrier coating (TBC) research and development is driven by the desirability of further increasing the maximum inlet temperature in a gas turbine engine. A number of new top coat ceramic materials have been proposed during the last decades due to limited temperature capability (1200 C) of the state-of-the-art yttria-stabilized zirconia (7 wt. % Y 2 O 3 -ZrO 2 , YSZ) at long term operation. Zirconate pyrochlores of the large lanthanides((Gd → La) 2 Zr 2 O 7 ) have been particularly attractive due to their higher temperature phase stability than that of the YSZ. Nonetheless, the issues related with the implementation of pyrochlores such as low fracture toughness and formation of deleterious interphases with thermally grown oxide (TGO, Al 2 O 3 ) were reported. The implication was the requirement of an interlayer between the pyrochlores and TGO, which introduced double-layer systems to the TBC literature. Furthermore, processability issues of pyrochlores associated with the different evaporation rates of lanthanide oxides and zirconia resulting in unfavorable composition variations in the coatings were addressed in different studies. After all, although the material properties are available, there is a paucity of data in the literature concerning the properties of the coatings made of pyrochlores. From the processability point of view the most reported pyrochlore is La 2 Zr 2 O 7 . Hence, the goal of this research was to investigate plasma-sprayed Gd 2 Zr 2 O 7 (GZO) coatings and YSZ/GZO double-layer TBC systems. Three main topics were examined based on processing, performance and properties: (i) the plasma spray processing of the GZO and its impact on the microstructural and compositional properties of the GZO coatings; (ii) the cycling lifetime of the YSZ/GZO double-layer systems under thermal gradient at a surface temperature of 1400 C; (iii) the properties of the GZO and YSZ coatings such as thermal conductivity, coefficient of thermal expansion as well

  2. Ceramic Materials Selection of Fuel Crucibles based on Plasma Spray Coating for SFR

    Energy Technology Data Exchange (ETDEWEB)

    Song, Hoon; Kim, Jonghwan; Kim, Hyungtae; Ko, Youngmo; Woo, Yoonmyung; Oh, Seokjin; Kim, Kihwan; Lee, Chanbock [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2012-07-01

    The plasma-sprayed coating can provide the crucible with a denser, more friable coating layer, compared with the more friable coating layer formed by slurry-coating, which was used to prevent the interaction between melt and crucibles. Plasma-sprayed coatings are consolidated by mechanical interlocking of the molten particles impacting on the substrate and are dense by the heat applied by the plasma. The increased coating density is advantageous because it should not require frequent re coating and U-Zr melt penetration through the protective layer is more difficult in a dense coating than in a porous coating. In this study, we used Vacuum Plasma Spray method to investigate permanent coatings for re-usable crucibles for melting and casting of metallic fuel onto niobium substrates. Niobium was selected as a substrate because of its refractory nature and the coefficient of thermal expansion is similar to that of many of the candidate materials. After the HfC, ZrC, TiC, TaC, Y{sub 2}O{sub 3}, and 8% YSZ coatings were applied the resulting microstructure and chemical compositions was characterized to find the optimum process conditions for coating. Thermal plasma-sprayed coatings of refractory materials can be applied to develop a re-usable crucible coating for metallic fuel, such as the U-Zr alloy proposed for sodium cooled fast reactors.

  3. Hydriding of steel in cyanide electrolytes of cadmium plating

    International Nuclear Information System (INIS)

    Sokol'skaya, N.B.; Maksimchuk, V.P.

    1977-01-01

    Hydrogenation of steel in cyanide electrolytes for cadmium deposition has been studied in a wide range of compositions. Also investigated have been the scattering capacity and polarization parameters of these electrolytes. The basic components are Cd 2+ and CH - ; besides that, Na 2 SO 4 x10H 2 O, NaOH and NiSO 4 x7H 2 O have been added to the electrolytes. Hydrogenation upon cadmium electrolytic deposition has been determined by the rate of hydrogen penetration through a steel membrane 0.5 mm thick. At the NaCN/Cd(CN) 2 ratio more than 2 the increase in sodium cyanide concentration in the electrolyte appreciably increases neither its hydrogenating and scattering capacity, nor cathodic polarization. The greatest scattering capacity and the highest hydrogenation is exhibited by diluted cadmium deposition elecctrolytes (CdO concentration 9-12 g/1), which prove particularly effective for deposition of regular coatings on complex shape articles. Cadmium deposition on high strength steels, however, should rather involve cyanide electrolytes with high cadmium concentration (50-60 g/1) in order to reduce hydrogenation

  4. Gel polymer electrolytes for batteries

    Science.gov (United States)

    Balsara, Nitash Pervez; Eitouni, Hany Basam; Gur, Ilan; Singh, Mohit; Hudson, William

    2014-11-18

    Nanostructured gel polymer electrolytes that have both high ionic conductivity and high mechanical strength are disclosed. The electrolytes have at least two domains--one domain contains an ionically-conductive gel polymer and the other domain contains a rigid polymer that provides structure for the electrolyte. The domains are formed by block copolymers. The first block provides a polymer matrix that may or may not be conductive on by itself, but that can soak up a liquid electrolyte, thereby making a gel. An exemplary nanostructured gel polymer electrolyte has an ionic conductivity of at least 1.times.10.sup.-4 S cm.sup.-1 at 25.degree. C.

  5. The influence of composition of fluoride electrolytes and conditions of the electrodeposition on some properties of tellurium

    International Nuclear Information System (INIS)

    Bugelis, V.M.; Kum, G.N.; Abrarov, O.A.; Madumarov, A.; Navalikhin, L.V.; Ajnakulov, Eh.B.

    1981-01-01

    Effect of electrolytic bath content, cathode current density, illumination and temperature on specific resistance, photosensitivity, structure and chemical purity of plated tellurium coatings is studied. Deposition is realized from moderately acid fluoride electrolytes at the constant temperature with a platinum working electrode. X-ray studies of precipitates obtained are carried out

  6. Thermal Shock Resistance of Stabilized Zirconia/Metal Coat on Polymer Matrix Composites by Thermal Spraying Process

    Science.gov (United States)

    Zhu, Ling; Huang, Wenzhi; Cheng, Haifeng; Cao, Xueqiang

    2014-12-01

    Stabilized zirconia/metal coating systems were deposited on the polymer matrix composites by a combined thermal spray process. Effects of the thicknesses of metal layers and ceramic layer on thermal shock resistance of the coating systems were investigated. According to the results of thermal shock lifetime, the coating system consisting of 20 μm Zn and 125 μm 8YSZ exhibited the best thermal shock resistance. Based on microstructure evolution, failure modes and failure mechanism of the coating systems were proposed. The main failure modes were the formation of vertical cracks and delamination in the outlayer of substrate, and the appearance of coating spallation. The residual stress, thermal stress and oxidation of substrate near the substrate/metal layer interface were responsible for coating failure, while the oxidation of substrate near the substrate/coating interface was the dominant one.

  7. MOCVD coating deposition of yttrium stabilized zirconia as backing for high-temperature superconductors on flexible substrates

    International Nuclear Information System (INIS)

    Jakschik, F.; Berger, W.; Seifert, L.; Nowick, W.; Leonhardt, G.

    1993-01-01

    The coating of carbon fibers with YSZ by means of the presented MOCVD process showed that in the bundle at temperatures between 500 - 600 C the coating thickness drops toward the center of the bundle. Sufficient homogeneity can be achieved only when the precipitation rate is selected slow enough to prevent the bundle edge from closing, or when the bundle is spread sufficiently open. The layers are on one hand ZrO 2 with incorporated carbon and on the other hand yttrium stabilized ZrO 2 with incorporated carbon. In both cases exclusively the cubic phase of the oxide was detected. The morphology of layers revealed only slight roughness with incorporation of relatively large nodules consisting of YSZ, caused by homogeneous gas phase reactions which are to be prevented. (orig.) [de

  8. Effect of Young's modulus evolution on residual stress measurement of thermal barrier coatings by X-ray diffraction

    International Nuclear Information System (INIS)

    Chen, Q.; Mao, W.G.; Zhou, Y.C.; Lu, C.

    2010-01-01

    Subjected to thermal cycling, the apparent Young's modulus of air plasma-sprayed (APS) 8 wt.% Y 2 O 3 -stabilized ZrO 2 (8YSZ) thermal barrier coatings (TBCs) was measured by nanoindentation. Owing to the effects of sintering and porous microstructure, the apparent Young's modulus follows a Weibull distribution and changes from 50 to 93 GPa with an increase of thermal cycling. The evolution of residual stresses in the top coating of an 8YSZ TBC system was determined by X-ray diffraction (XRD). The residual stresses derived from the XRD data are well consistent with that obtained by the Vickers indention. It is shown that the evolution of Young's modulus plays an important role in improving the measurement precision of residual stresses in TBCs by XRD.

  9. Long-Term Degradation Testing of High-Temperature Electrolytic Cells

    Energy Technology Data Exchange (ETDEWEB)

    C.M. Stoots; J.E. O' Brien; J.S. Herring; G.K. Housley; D.G. Milobar; M.S. Sohal

    2009-08-01

    The Idaho National Laboratory (INL) has been researching the application of solid-oxide electrolysis cell for large-scale hydrogen production from steam over a temperature range of 800 to 900ºC. The INL has been testing various solid oxide cell designs to characterize their electrolytic performance operating in the electrolysis mode for hydrogen production. Some results presented in this report were obtained from cells, with an active area of 16 cm2 per cell. The electrolysis cells are electrode-supported, with ~10 µm thick yttria-stabilized zirconia (YSZ) electrolytes, ~1400 µm thick nickel-YSZ steam-hydrogen electrodes, and manganite (LSM) air-oxygen electrodes. The experiments were performed over a range of steam inlet mole fractions (0.1 to 0.6), gas flow rates, and current densities (0 to 0.6 A/cm2). Steam consumption rates associated with electrolysis were measured directly using inlet and outlet dewpoint instrumentation. On a molar basis, the steam consumption rate is equal to the hydrogen production rate. Cell performance was evaluated by performing DC potential sweeps at 800, 850, and 900°C. The voltage-current characteristics are presented, along with values of area-specific resistance as a function of current density. Long-term cell performance is also assessed to evaluate cell degradation. Details of the custom single-cell test apparatus developed for these experiments are also presented. NASA, in conjunction with the University of Toledo, has developed a new cell concept with the goals of reduced weight and high power density. This report presents results of the INL's testing of this new solid oxide cell design as an electrolyzer. Gas composition, operating voltage, and other parameters were varied during testing. Results to date show the NASA cell to be a promising design for both high power-to-weight fuel cell and electrolyzer applications.

  10. Long-Term Degradation Testing of High-Temperature Electrolytic Cells

    International Nuclear Information System (INIS)

    Stoots, C.M.; O'Brien, J.E.; Herring, J.S.; Housley, G.K.; Milobar, D.G.; Sohal, M.S.

    2009-01-01

    The Idaho National Laboratory (INL) has been researching the application of solid-oxide electrolysis cell for large-scale hydrogen production from steam over a temperature range of 800 to 900 C. The INL has been testing various solid oxide cell designs to characterize their electrolytic performance operating in the electrolysis mode for hydrogen production. Some results presented in this report were obtained from cells, with an active area of 16 cm2 per cell. The electrolysis cells are electrode-supported, with ∼10 ∼m thick yttria-stabilized zirconia (YSZ) electrolytes, ∼1400 (micro)m thick nickel-YSZ steam-hydrogen electrodes, and manganite (LSM) air-oxygen electrodes. The experiments were performed over a range of steam inlet mole fractions (0.1 to 0.6), gas flow rates, and current densities (0 to 0.6 A/cm2). Steam consumption rates associated with electrolysis were measured directly using inlet and outlet dewpoint instrumentation. On a molar basis, the steam consumption rate is equal to the hydrogen production rate. Cell performance was evaluated by performing DC potential sweeps at 800, 850, and 900 C. The voltage-current characteristics are presented, along with values of area-specific resistance as a function of current density. Long-term cell performance is also assessed to evaluate cell degradation. Details of the custom single-cell test apparatus developed for these experiments are also presented. NASA, in conjunction with the University of Toledo, has developed a new cell concept with the goals of reduced weight and high power density. This report presents results of the INL's testing of this new solid oxide cell design as an electrolyzer. Gas composition, operating voltage, and other parameters were varied during testing. Results to date show the NASA cell to be a promising design for both high power-to-weight fuel cell and electrolyzer applications.

  11. Sodium conducting polymer electrolytes

    Energy Technology Data Exchange (ETDEWEB)

    Skaarup, S.; West, K. (eds.)

    1989-04-01

    This section deals with the aspects of ionic conduction in general as well as specific experimental results obtained for sodium systems. The conductivity as a function of temperature and oxygen/metal ratio are given for the systems NaI, NaCF/sub 3/SO/sub 3/ and NaClO/sub 4/ plus polyethylene oxide. Attempts have been made to produce mixed phase solid electrolytes analogous to the lithium systems that have worked well. These consist of mixtures of polymer and a solid electrolyte. The addition of both nasicon and sodium beta alumina unexpectedly decreases the ionic conductivity in contrast to the lithium systems. Addition of the nonconducting silica AEROSIL in order to increase the internal surface area has the effect of retarding the phase transition at 60 deg. C, but does not enhance the conductivity. (author) 23 refs.

  12. Nanoporous hybrid electrolytes

    KAUST Repository

    Schaefer, Jennifer L.

    2011-01-01

    Oligomer-suspended SiO2-polyethylene glycol nanoparticles are studied as porous media electrolytes. At SiO2 volume fractions, , bracketing a critical value y ≈ 0.29, the suspensions jam and their mechanical modulus increase by more than seven orders. For >y, the mean pore diameter is close to the anion size, yet the ionic conductivity remains surprisingly high and can be understood, at all , using a simple effective medium model proposed by Maxwell. SiO 2-polyethylene glycol hybrid electrolytes are also reported to manifest attractive electrochemical stability windows (0.3-6.3 V) and to reach a steady-state interfacial impedance when in contact with metallic lithium. © 2010 The Royal Society of Chemistry.

  13. Conductometry of electrolyte solutions

    Science.gov (United States)

    Safonova, Lyubov P.; Kolker, Arkadii M.

    1992-09-01

    A review is given of the theories of the electrical conductance of electrolyte solutions of different ionic strengths and concentrations, and of the models of ion association. An analysis is made of the methods for mathematical processing of experimental conductometric data. An account is provided of various theories describing the dependence of the limiting value of the ionic electrical conductance on the properties of the solute and solvent. The bibliography includes 115 references.

  14. Solid polymer electrolytes

    Science.gov (United States)

    Abraham, Kuzhikalail M.; Alamgir, Mohamed; Choe, Hyoun S.

    1995-01-01

    This invention relates to Li ion (Li.sup.+) conductive solid polymer electrolytes composed of poly(vinyl sulfone) and lithium salts, and their use in all-solid-state rechargeable lithium ion batteries. The lithium salts comprise low lattice energy lithium salts such as LiN(CF.sub.3 SO.sub.2).sub.2, LiAsF.sub.6, and LiClO.sub.4.

  15. Electrolyte Concentrates Treat Dehydration

    Science.gov (United States)

    2009-01-01

    Wellness Brands Inc. of Boulder, Colorado, exclusively licensed a unique electrolyte concentrate formula developed by Ames Research Center to treat and prevent dehydration in astronauts returning to Earth. Marketed as The Right Stuff, the company's NASA-derived formula is an ideal measure for athletes looking to combat dehydration and boost performance. Wellness Brands also plans to expand with products that make use of the formula's effective hydration properties to help treat conditions including heat stroke, altitude sickness, jet lag, and disease.

  16. Electrochemical polymer electrolyte membranes

    CERN Document Server

    Fang, Jianhua; Wilkinson, David P

    2015-01-01

    Electrochemical Polymer Electrolyte Membranes covers PEMs from fundamentals to applications, describing their structure, properties, characterization, synthesis, and use in electrochemical energy storage and solar energy conversion technologies. Featuring chapters authored by leading experts from academia and industry, this authoritative text: Discusses cutting-edge methodologies in PEM material selection and fabricationPoints out important challenges in developing PEMs and recommends mitigation strategies to improve PEM performanceAnalyzes the cur

  17. Formation and properties of composite nanostructured PEO-coatings on metals and alloys

    Directory of Open Access Journals (Sweden)

    Mashtalyar Dmitry V.

    2017-01-01

    Full Text Available Results of investigation of the incorporation of zirconia and titanium nitride nanoparticles into the coatings formed on magnesium alloy by plasma electrolytic oxidation are presented. Comprehensive research of electrochemical and mechanical properties of obtained coatings was carried out. It was established that the polarization resistance of the samples with a coating containing zirconia nanoparticles is in two fold higher than for the sample with base PEO-coating. One of the important reasons for improving the protective properties of coatings formed in electrolytes containing nanoparticles consists in enhanced morphological characteristics, in particular, the porosity decrease and increase of thickness and resistivity of porousless sublayer in comparison with base PEO-layer. Incorporation of zirconia and titanium nitride particles into the coating increases the mechanical performances. The coating containing nanoparticles have greater hardness and are more wear resistant in comparison with the coatings formed in the electrolyte without nanoparticle.

  18. Coated particles for lithium battery cathodes

    Science.gov (United States)

    Singh, Mohit; Eitouni, Hany Basam; Pratt, Russell Clayton; Mullin, Scott Allen; Wang, Xiao-Liang

    2017-07-18

    Particles of cathodic materials are coated with polymer to prevent direct contact between the particles and the surrounding electrolyte. The polymers are held in place either by a) growing the polymers from initiators covalently bound to the particle, b) attachment of the already-formed polymers by covalently linking to functional groups attached to the particle, or c) electrostatic interactions resulting from incorporation of cationic or anionic groups in the polymer chain. Carbon or ceramic coatings may first be formed on the surfaces of the particles before the particles are coated with polymer. The polymer coating is both electronically and ionically conductive.

  19. Effect of Y{sub 2}O{sub 3} addition on the crystal growth and sintering behavior of YSZ nanopowders prepared by a sol-gel process

    Energy Technology Data Exchange (ETDEWEB)

    Kuo, C.-W.; Shen, Y.-H. [Department of Resources Engineering, National Chen Kung University, 1 Ta-Hsueh Road, Tainan 70101, Taiwan (China); Hung, I-M. [Yuan Ze Fuel Cell Center, Department of Chemical Engineering and Materials Science, Yuan Ze University, 135 Yuan-Tung Road, Chung-Li, Taoyuan 320, Taiwan (China)], E-mail: imhung@saturn.yzu.edu.tw; Wen, S.-B. [General Education Center, Meiho Institute of Technology, 23 Pingguang Road, Neipu, Pingtung 91202, Taiwan (China); Lee, H.-E. [Faculty of Dentistry, Kaohsiung Medical University, 100 Shih-Chuan 1st Road, Kaohsiung 807, Taiwan (China); Wang, M.-C. [Faculty of Fragrance and Cosmetics, Kaohsiung Medical University, 100 Shih-Chuan 1st Road, Kaohsiung 807, Taiwan (China)], E-mail: mcwang@kmu.edu.tw

    2009-03-20

    The effect of Y{sub 2}O{sub 3} (8 mol% {<=} Y{sub 2}O{sub 3} {<=} 10 mol%) addition on the crystal growth and sintering behavior of yttria-stabilized zirconia (YSZ) nanocrystallites prepared by a sol-gel process with various mixtures of ZrOCl{sub 2}.8H{sub 2}O and Y(NO{sub 3}){sub 3}.6H{sub 2}O ethanol-water solutions at low temperatures has been studied. X-ray diffraction (XRD), Brunauer-Emmett-Teller specific surface area analyses (BET), scanning electron microscopy (SEM), transmission electron microscopy (TEM), electron diffraction (ED) and dilatometric analysis (DA) have been utilized to characterize the YSZ nanocrystallites. Characterization reveals that the YSZ nanopowders are weakly agglomerated. When calcined at various temperatures for 2 h, the crystallite size increases and the surface area of the YSZ powders decreases when the calcination temperature increased from 673 to 1273 K. A nanocrystallite size distribution between 10 and 15 nm is obtained in the TEM examination, which is consistent with the XRD investigation. The activation energy for crystal growth were determined as 5.75 {+-} 0.68, 4.22 {+-} 0.51, and 5.24 {+-} 0.20 kJ/mol for 8, 9 and 10 YSZ precipitates, respectively. The morphology of the YSZ sintered at high temperature indicates the abnormal growth is due to the low activation energy for crystallite growth.

  20. Effect of Y2O3 addition on the crystal growth and sintering behavior of YSZ nanopowders prepared by a sol-gel process

    International Nuclear Information System (INIS)

    Kuo, C.-W.; Shen, Y.-H.; Hung, I-M.; Wen, S.-B.; Lee, H.-E.; Wang, M.-C.

    2009-01-01

    The effect of Y 2 O 3 (8 mol% ≤ Y 2 O 3 ≤ 10 mol%) addition on the crystal growth and sintering behavior of yttria-stabilized zirconia (YSZ) nanocrystallites prepared by a sol-gel process with various mixtures of ZrOCl 2 .8H 2 O and Y(NO 3 ) 3 .6H 2 O ethanol-water solutions at low temperatures has been studied. X-ray diffraction (XRD), Brunauer-Emmett-Teller specific surface area analyses (BET), scanning electron microscopy (SEM), transmission electron microscopy (TEM), electron diffraction (ED) and dilatometric analysis (DA) have been utilized to characterize the YSZ nanocrystallites. Characterization reveals that the YSZ nanopowders are weakly agglomerated. When calcined at various temperatures for 2 h, the crystallite size increases and the surface area of the YSZ powders decreases when the calcination temperature increased from 673 to 1273 K. A nanocrystallite size distribution between 10 and 15 nm is obtained in the TEM examination, which is consistent with the XRD investigation. The activation energy for crystal growth were determined as 5.75 ± 0.68, 4.22 ± 0.51, and 5.24 ± 0.20 kJ/mol for 8, 9 and 10 YSZ precipitates, respectively. The morphology of the YSZ sintered at high temperature indicates the abnormal growth is due to the low activation energy for crystallite growth

  1. Performance of a solid oxide fuel cell with cathode containing a functional layer of LSM/YSZ film; Desempenho de uma celula a combustivel de oxido solido com catodo contendo uma camada funcional de filme LSM/YSZ

    Energy Technology Data Exchange (ETDEWEB)

    Pires, Filipe Oliveira; Domingues, Rosana Z.; Brant, Marcia C.; Silva, Charles L.; Matencio, Tulio [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Dept. de Quimica]. E-mail: filipequiufmg@ufmg.br

    2008-07-01

    Performance of a SOFC may be evaluated by using the AC-Impedance and measuring power (P V x I). The objective of this study was to compare the performance of a fuel cell with LSM as a cathode and another one containing an additional functional composite film LSM/YSZ between the LSM and YSZ. Also it was studied variation in second cell resistance and power according to the temperature, hydrogen flux and operation time. For both cells platinum was used as anode. At 800 deg C was observed, in open current circuit, when the composite layer was introduced a decrease in resistance and high power. These results show an improvement of SOFC cathode performance with the introduction of composite LSM/YSZ layer. The maximum performance of the cell was achieved with 100 mL/min hydrogen flow at 800 deg C. The experiments also showed a performance improvement at 850 deg C. The cell behavior was stable during 318 hours of test. (author)

  2. Electrolyte materials - Issues and challenges

    International Nuclear Information System (INIS)

    Balbuena, Perla B.

    2014-01-01

    Electrolytes are vital components of an electrochemical energy storage device. They are usually composed of a solvent or mixture of solvents and a salt or a mixture of salts which provide the appropriate environment for ionic conduction. One of the main issues associated with the selection of a proper electrolyte is that its electronic properties have to be such that allow a wide electrochemical window - defined as the voltage range in which the electrolyte is not oxidized or reduced - suitable to the battery operating voltage. In addition, electrolytes must have high ionic conductivity and negligible electronic conductivity, be chemically stable with respect to the other battery components, have low flammability, and low cost. Weak stability of the electrolyte against oxidation or reduction leads to the formation of a solid-electrolyte interphase (SEI) layer at the surface of the cathode and anode respectively. Depending on the materials of the electrolyte and those of the electrode, the SEI layer may be composed by combinations of organic and inorganic species, and it may exert a passivating role. In this paper we discuss the current status of knowledge about electrolyte materials, including non-aqueous liquids, ionic liquids, solid ceramic and polymer electrolytes. We also review the basic knowledge about the SEI layer formation, and challenges for a rational design of stable electrolytes

  3. Printed environmentally friendly supercapacitors with ionic liquid electrolytes on paper

    Science.gov (United States)

    Pettersson, F.; Keskinen, J.; Remonen, T.; von Hertzen, L.; Jansson, E.; Tappura, K.; Zhang, Y.; Wilén, C.-E.; Österbacka, R.

    2014-12-01

    Environmentally friendly supercapacitors are fabricated using commercial grade aluminum coated paper as a substrate and symmetrical activated carbon electrodes as large area electrodes. Different choline chloride-based eutectic solvents are used as electrolyte. These are inexpensive, environmentally friendly and have a larger operating window compared to that of water electrolytes. As the entire device is printed and the materials used are inexpensive, both small- and large-area power sources can be fabricated to be used in cheap, disposable and recyclable devices. Supercapacitors with different eutectic solvents are measured using cyclic charge-discharge and impedance spectroscopy measurements and compared to one widely used and one "green" imidazolium ionic liquid; EMIM:TFSI and EcoEng 212™, respectively. A mixture of ethylene glycol and choline chloride, Glyceline™, show the highest capacitance and power densities of the electrolytes being tested, including the imidazolium alternatives.

  4. Flow accelerated organic coating degradation

    Science.gov (United States)

    Zhou, Qixin

    well as promotes the migration of coating materials from the coating into the working fluid, where coatings experience more severe deterioration in their barrier property under flowing conditions. Pure water has shown to be a much more aggressive working fluid than electrolyte solutions. The flowing fluid over the coating surface could be used as an effective acceleration method.

  5. Low Conductive Thermal Barrier Coatings Produced by Ion Beam Assisted EB-PVD with Controlled Porosity, Microstructure Refinement and Alloying Additions for High Temperature Applications

    Science.gov (United States)

    Wolfe, Douglas E.; Singh, Jogender

    2005-01-01

    Various advanced Hafnia-based thermal barrier coatings (TBC) were applied on nickel-based superalloy coupons by electron beam physical vapor deposition. In addition, microstructural modifications to the coating material were made in an effort to reduce the thermal conductivity of the coating materials. Various processing parameters and coating system modifications were made in order to deposit the alloyed TBC with the desired microstructure and thus coating performance, some of which include applying coatings at substrate temperatures of 1150 C on both PtAl and CoNiCrAlY bond coated samples, as well as using 8YSZ as a bond layer. In addition, various characterization techniques including thermal cyclic tests, scanning electron microscopy, x-ray diffraction, thermal conductivity, and reflectivity measurements were performed. Although the coating microstructure was never fully optimized due to funding being cut short, significant reductions in thermal conductivity were accomplished through both chemistry changes (composition) and microstructural modifications.

  6. Relation Between Ni Particle Shape Change and Ni Migration in Ni–YSZ Electrodes – a Hypothesis

    DEFF Research Database (Denmark)

    Mogensen, Mogens Bjerg; Hauch, Anne; Sun, Xiufu

    2017-01-01

    This paper deals with degradation mechanisms of Ni–YSZ electrodes for solid oxide cells, mainly solid oxide electrolysis cells (SOECs), but also to some extent solid oxide fuel cells (SOFCs). Analysis of literature data reveals that several apparently different and even in one case apparently con...... and explains qualitatively the phenomena is presented, and as a side effect, light has been shed on a degradation phenomenon in solid oxide fuel cells (SOFCs) that has been observed during a decade.......This paper deals with degradation mechanisms of Ni–YSZ electrodes for solid oxide cells, mainly solid oxide electrolysis cells (SOECs), but also to some extent solid oxide fuel cells (SOFCs). Analysis of literature data reveals that several apparently different and even in one case apparently...... contradicting degradation phenomena are a