Carbon fiber/SiC composite for reduced activation

International Nuclear Information System (INIS)

Noda, T.; Araki, H.; Abe, F.; Okada, M.

1991-01-01

A carbon fiber/SiC composite fabricated by a chemical vapor infiltration process at 1173-1623 K was studied to develop a low-activation material. A high-purity composite was obtained with the total amount of impurities less than 0.02 wt%. The microstructure and the mechanical properties using a bend test were examined. A composite with woven carbon yarn showed both high strength and toughness. Further, the induced activity of the material was evaluated by calculations simulating fusion neutron irradiation. The carbon fiber/SiC composite shows an excellent low-activation behavior. (orig.)

Mechanical characterization of glass fiber (woven roving/chopped strand mat E-glass fiber) reinforced polyester composites

Science.gov (United States)

Bhaskar, V. Vijaya; Srinivas, Kolla

2017-07-01

Polymer reinforced composites have been replacing most of the engineering material and their applications become more and more day by day. Polymer composites have been analyzing from past thirty five years for their betterment for adapting more applications. This paper aims at the mechanical properties of polyester reinforced with glass fiber composites. The glass fiber is reinforced with polyester in two forms viz Woven Rovings (WRG) and Chopped Strand Mat (CSMG) E-glass fibers. The composites are fabricated by hand lay-up technique and the composites are cut as per ASTM Standard sizes for corresponding tests like flexural, compression and impact tests, so that flexural strength, compression strength, impact strength and inter laminar shear stress(ILSS) of polymer matrix composites are analyzed. From the tests and further calculations, the polyester composites reinforced with Chopped Strand Mat glass fiber have shown better performance against flexural load, compression load and impact load than that of Woven Roving glass fiber.

Tensile strength of woven yarn kenaf fiber reinforced polyester composites

OpenAIRE

A.E. Ismail; M.A. Che Abdul Aziz

2015-01-01

This paper presents the tensile strength of woven kenaf fiber reinforced polyester composites. The as-received yarn kenaf fiber is weaved and then aligned into specific fiber orientations before it is hardened with polyester resin. The composite plates are shaped according to the standard geometry and uni-axially loaded in order to investigate the tensile responses. Two important parameters are studied such as fiber orientations and number of layers. According to the results, it is shown that...

Interlaminar fracture in woven carbon/epoxy laminates

Directory of Open Access Journals (Sweden)

Paulo N.B. Reis

2014-10-01

Full Text Available This paper describes an experimental study developed to characterize the mode I and mode II fracture toughness of carbon/epoxy woven composites, using DCB and ENF tests, respectively. The laminates were manufactured using an epoxy resin and twelve woven balanced bi-directional layers of carbon fibres, all of them with the same orientation (0/90º. Significant instantaneous delaminations were observed particularly for the DCB specimen, which were responsible for an oscillatory behaviour of GI versus crack length. The maximum values obtained for GIC and GIIC were 281 and 1800 J/m2, respectively.

Study on drilling induced delamination of woven kenaf fiber reinforced epoxy composite using carbide drills

Science.gov (United States)

Suhaily, M.; Hassan, C. H. Che; Jaharah, A. G.; Azmi, H.; Afifah, M. A.; Khairusshima, M. K. Nor

2018-04-01

In this research study, it presents the influences of drilling parameters on the delamination factor during the drilling of woven kenaf fiber reinforced epoxy composite laminates when using the carbide drill bits. The purpose of this study is to investigate the influence of drilling parameters such as cutting speed, feed rate and drill sizes on the delamination produced when drilling woven kenaf reinforced epoxy composite using the non-coated carbide drill bits. The damage generated on the woven kenaf reinforced epoxy composite laminates were observed both at the entrance and exit surface during the drilling operation. The experiments were conducted according to the Box Behnken experimental designs. The results indicated that the drill diameter has a significant influence on the delamination when drilling the woven kenaf fiber reinforced epoxy composites.

Carbon nanotube woven textile photodetector

Science.gov (United States)

Zubair, Ahmed; Wang, Xuan; Mirri, Francesca; Tsentalovich, Dmitri E.; Fujimura, Naoki; Suzuki, Daichi; Soundarapandian, Karuppasamy P.; Kawano, Yukio; Pasquali, Matteo; Kono, Junichiro

2018-01-01

The increasing interest in mobile and wearable technology demands the enhancement of functionality of clothing through incorporation of sophisticated architectures of multifunctional materials. Flexible electronic and photonic devices based on organic materials have made impressive progress over the past decade, but higher performance, simpler fabrication, and most importantly, compatibility with woven technology are desired. Here we report on the development of a weaved, substrateless, and polarization-sensitive photodetector based on doping-engineered fibers of highly aligned carbon nanotubes. This room-temperature-operating, self-powered detector responds to radiation in an ultrabroad spectral range, from the ultraviolet to the terahertz, through the photothermoelectric effect, with a low noise-equivalent power (a few nW/Hz 1 /2) throughout the range and with a Z T -factor value that is twice as large as that of previously reported carbon nanotube-based photothermoelectric photodetectors. Particularly, we fabricated a ˜1 -m-long device consisting of tens of p+-p- junctions and weaved it into a shirt. This device demonstrated a collective photoresponse of the series-connected junctions under global illumination. The performance of the device did not show any sign of deterioration through 200 bending tests with a bending radius smaller than 100 μ m as well as standard washing and ironing cycles. This unconventional photodetector will find applications in wearable technology that require detection of electromagnetic radiation.

Enhancement of the in-plane shear properties of carbon fiber composites containing carbon nanotube mats

Science.gov (United States)

Kim, Hansang

2015-01-01

The in-plane shear property of carbon fiber laminates is one of the most important structural features of aerospace and marine structures. Fiber-matrix debonding caused by in-plane shear loading is the major failure mode of carbon fiber composites because of the stress concentration at the interfaces. In this study, carbon nanotube mats (CNT mat) were incorporated in two different types of carbon fiber composites. For the case of woven fabric composites, mechanical interlocking between the CNTs and the carbon fibers increased resistance to shear failure. However, not much improvement was observed for the prepreg composites as a result of incorporation of the CNT mats. The reinforcement mechanism of the CNT mat layer was investigated by a fractographic study using scanning electron microscopy. In addition, the CNT mat was functionalized by three different methods and the effectiveness of the functionalization methods was determined and the most appropriate functionalization method for the CNT mat was air oxidation.

Three-Axis Distributed Fiber Optic Strain Measurement in 3D Woven Composite Structures

Science.gov (United States)

Castellucci, Matt; Klute, Sandra; Lally, Evan M.; Froggatt, Mark E.; Lowry, David

2013-01-01

Recent advancements in composite materials technologies have broken further from traditional designs and require advanced instrumentation and analysis capabilities. Success or failure is highly dependent on design analysis and manufacturing processes. By monitoring smart structures throughout manufacturing and service life, residual and operational stresses can be assessed and structural integrity maintained. Composite smart structures can be manufactured by integrating fiber optic sensors into existing composite materials processes such as ply layup, filament winding and three-dimensional weaving. In this work optical fiber was integrated into 3D woven composite parts at a commercial woven products manufacturing facility. The fiber was then used to monitor the structures during a VARTM manufacturing process, and subsequent static and dynamic testing. Low cost telecommunications-grade optical fiber acts as the sensor using a high resolution commercial Optical Frequency Domain Reflectometer (OFDR) system providing distributed strain measurement at spatial resolutions as low as 2mm. Strain measurements using the optical fiber sensors are correlated to resistive strain gage measurements during static structural loading. Keywords: fiber optic, distributed strain sensing, Rayleigh scatter, optical frequency domain reflectometry

The performance of integrated active fiber composites in carbon fiber laminates

International Nuclear Information System (INIS)

Melnykowycz, M; Brunner, A J

2011-01-01

Piezoelectric elements integrated into fiber-reinforced polymer-matrix laminates can provide various functions in the resulting adaptive or smart composite. Active fiber composites (AFC) composed of lead zirconate titanate (PZT) fibers can be used as a component in a smart material system, and can be easily integrated into woven composites. However, the impact of integration on the device and its functionality has not been fully investigated. The current work focuses on the integration and performance of AFC integrated into carbon-fiber-reinforced plastic (CFRP) laminates, focusing on the strain sensor performance of the AFC–CFRP laminate under tensile loading conditions. AFC were integrated into cross-ply CFRP laminates using simple insertion and interlacing of the CFRP plies, with the AFC always placed in the 90° ply cutout area. Test specimens were strained to different strain levels and then cycled with a 0.01% strain amplitude, and the resulting signal from the AFC was monitored. Acoustic emission monitoring was performed during tensile testing to provide insight to the failure characteristics of the PZT fibers. The results were compared to those from past studies on AFC integration; the strain signal of AFC integrated into CFRP was much lower than that for AFC integrated into woven glass fiber laminates. However, the profiles of the degradations of the AFC signal resulting from the strain were nearly identical, showing that the PZT fibers fragmented in a similar manner for a given global strain. The sensor performance recovered upon unloading, which is attributed to the closure of cracks between PZT fiber fragments

Precipitation Coating of Monazite on Woven Ceramic Fibers: 1. Feasibility (Postprint)

Science.gov (United States)

2007-02-01

08 Aug 2006. Paper contains color . 14. ABSTRACT Monazite coatings were deposited on woven cloths and tows of NextelTM 610 fibers by heterogeneous...by dissolving concentrated phosphoric acid ( Fish - er Scientific Co., Pittsburgh, PA) or a combination of lantha- num nitrate (Aldrich Chemical Co...Boccaccini, P. Karapappas, J. M. Marijuan, and C. Kaya, ‘‘ TiO2 Coat- ings on Silicon Carbide Fiber Substrates by Electrophoretic Deposition,’’ J.Mater. Sci

Tensile strength of woven yarn kenaf fiber reinforced polyester composites

Directory of Open Access Journals (Sweden)

A.E. Ismail

2015-12-01

Full Text Available This paper presents the tensile strength of woven kenaf fiber reinforced polyester composites. The as-received yarn kenaf fiber is weaved and then aligned into specific fiber orientations before it is hardened with polyester resin. The composite plates are shaped according to the standard geometry and uni-axially loaded in order to investigate the tensile responses. Two important parameters are studied such as fiber orientations and number of layers. According to the results, it is shown that fiber orientations greatly affected the ultimate tensile strength but it is not for modulus of elasticity for both types of layers. It is estimated that the reductions of both ultimate tensile strength and Young’s modulus are in the range of 27.7-30.9% and 2.4-3.7% respectively, if the inclined fibers are used with respect to the principal axis.

Basalt woven fiber reinforced vinylester composites: Flexural and electrical properties

International Nuclear Information System (INIS)

Carmisciano, Salvatore; Rosa, Igor Maria De; Sarasini, Fabrizio; Tamburrano, Alessio; Valente, Marco

2011-01-01

A preliminary comparative study of basalt and E-glass woven fabric reinforced composites was performed. The fabrics were characterized by the same weave pattern and the laminates tested by the same fiber volume fraction. Results of the flexural and interlaminar characterization are reported. Basalt fiber composites showed higher flexural modulus and apparent interlaminar shear strength (ILSS) in comparison with E-glass ones but also a lower flexural strength and similar electrical properties. With this fiber volume fraction, scanning electron microscopy (SEM) analysis of the fractured surfaces enabled a better understanding both of the failure modes involved and of points of concern. Nevertheless, the results of this study seem promising in view of a full exploitation of basalt fibers as reinforcement in polymer matrix composites (PMCs).

Strain Sharing Assessment in Woven Fiber Reinforced Concrete Beams Using Fiber Bragg Grating Sensors.

Science.gov (United States)

Montanini, Roberto; Recupero, Antonino; De Domenico, Fabrizio; Freni, Fabrizio

2016-09-22

Embedded fiber Bragg grating sensors have been extensively used worldwide for health monitoring of smart structures. In civil engineering, they provide a powerful method for monitoring the performance of composite reinforcements used for concrete structure rehabilitation and retrofitting. This paper discusses the problem of investigating the strain transfer mechanism in composite strengthened concrete beams subjected to three-point bending tests. Fiber Bragg grating sensors were embedded both in the concrete tensioned surface and in the woven fiber reinforcement. It has been shown that, if interface decoupling occurs, strain in the concrete can be up to 3.8 times higher than that developed in the reinforcement. A zero friction slipping model was developed which fitted very well the experimental data.

Drop Weight Impact Studies of Woven Fibers Reinforced Modified Polyester Composites

Directory of Open Access Journals (Sweden)

Muhammed Tijani ISA

2014-02-01

Full Text Available Low velocity impact tests were conducted on modified unsaturated polyester reinforced with four different woven fabrics using hand-layup method to investigate the effect of fiber type and fiber combinations. The time-load curves were analysed and scanning electron microscopy was used to observe the surface of the impacted composite laminates. The results indicated that all the composites had ductility index (DI of above two for the test conducted at impact energy of 27J with the monolithic composite of Kevlar having the highest DI. The damage modes observed were mainly matrix cracks and fiber breakages. Hybridization of the fibers in the matrix was observed to minimize these damages.

Design and analysis of a novel latch system implementing fiber-reinforced composite materials

Science.gov (United States)

Guevara Arreola, Francisco Javier

The use of fiber-reinforced composite materials have increased in the last four decades in high technology applications due to their exceptional mechanical properties and low weight. In the automotive industry carbon fiber have become popular exclusively in luxury cars because of its high cost. However, Carbon-glass hybrid composites offer an effective alternative to designers to implement fiber-reinforced composites into several conventional applications without a considerable price increase maintaining most of their mechanical properties. A door latch system is a complex mechanism that is under high loading conditions during car accidents such as side impacts and rollovers. Therefore, the Department of Transportation in The United States developed a series of tests that every door latch system comply in order to be installed in a vehicle. The implementation of fiber-reinforced composite materials in a door latch system was studied by analyzing the material behavior during the FMVSS No. 206 transverse test using computational efforts and experimental testing. Firstly, a computational model of the current forkbolt and detent structure was developed. Several efforts were conducted in order to create an effective and time efficient model. Two simplified models were implemented with two different contact interaction approaches. 9 composite materials were studied in forkbolt and 5 in detent including woven carbon fiber, unidirectional carbon fiber, woven carbon-glass fiber hybrid composites and unidirectional carbon-glass fiber hybrid composites. The computational model results showed that woven fiber-reinforced composite materials were stiffer than the unidirectional fiber-reinforced composite materials. For instance, a forkbolt made of woven carbon fibers was 20% stiffer than a forkbolt made of unidirectional fibers symmetrically stacked in 0° and 90° alternating directions. Furthermore, Hybrid composite materials behaved as expected in forkbolt noticing a decline

Carbon storage potential in natural fiber composites

Energy Technology Data Exchange (ETDEWEB)

Pervaiz, Muhammad; Sain, Mohini M. [Faculty of Forestry, Advanced Wood Composite Group, Earth Science Center, University of Toronto, 33 Willcocks Street, Toronto, Ont. (Canada) M5S 3B3

2003-11-01

The environmental performance of hemp based natural fiber mat thermoplastic (NMT) has been evaluated in this study by quantifying carbon storage potential and CO{sub 2} emissions and comparing the results with commercially available glass fiber composites. Non-woven mats of hemp fiber and polypropylene matrix were used to make NMT samples by film-stacking method without using any binder aid. The results showed that hemp based NMT have compatible or even better strength properties as compared to conventional flax based thermoplastics. A value of 63 MPa for flexural strength is achieved at 64% fiber content by weight. Similarly, impact energy values (84-154 J/m) are also promising. The carbon sequestration and storage by hemp crop through photosynthesis is estimated by quantifying dry biomass of fibers based on one metric ton of NMT. A value of 325 kg carbon per metric ton of hemp based composite is estimated which can be stored by the product during its useful life. An extra 22% carbon storage can be achieved by increasing the compression ratio by 13% while maintaining same flexural strength. Further, net carbon sequestration by industrial hemp crop is estimated as 0.67 ton/h/year, which is compatible to all USA urban trees and very close to naturally, regenerated forests. A comparative life cycle analysis focused on non-renewable energy consumption of natural and glass fiber composites shows that a net saving of 50 000 MJ (3 ton CO{sub 2} emissions) per ton of thermoplastic can be achieved by replacing 30% glass fiber reinforcement with 65% hemp fiber. It is further estimated that 3.07 million ton CO{sub 2} emissions (4.3% of total USA industrial emissions) and 1.19 million m{sup 3} crude oil (1.0% of total Canadian oil consumption) can be saved by substituting 50% fiber glass plastics with natural fiber composites in North American auto applications. However, to compete with glass fiber effectively, further research is needed to improve natural fiber processing

3D-WOVEN FIBER-REINFORCED COMPOSITE FOR CAD/CAM DENTAL APPLICATION.

Science.gov (United States)

Petersen, Richard; Liu, Perng-Ru

2016-05-01

Three-dimensional (3D)-woven noncrimp fiber-reinforced composite (FRC) was tested for mechanical properties in the two principal directions of the main XY plane and compared to different Computer-Aided-Design/Computer-Aided-Machining (CAD/CAM) Dental Materials. The Dental Materials included ceramic with Vitablock Mark II®, ProCAD®, InCeram® Spinel, InCeram® Alumina and InCeram® Zirconia in addition to a resin-based 3M Corp. Paradigm® particulate-filled composite. Alternate material controls included Coors 300 Alumina Ceramic and a tungsten carbide 22% cobalt cermet. The 3D-woven FRC was vacuum assisted resin transfer molding processed as a one-depth-thickness ~19-mm preform with a vinyl-ester resin and cut into blocks similar to the commercial CAD/CAM Dental Materials. Mechanical test samples prepared for a flexural three-point span length of 10.0 mm were sectioned for minimum-depth cuts to compare machinability and fracture resistance between groups. 3D-woven FRC improved mechanical properties with significant statistical differences over all CAD/CAM Dental Materials and Coors Alumina Ceramic for flexural strength (p<0.001), resilience (p<0.05), work of fracture (p<0.001), strain energy release (p<0.05), critical stress intensity factor (p<0.001) and strain (p<0.001).

A Study on the Interlaminar Shear Strength of Carbon Fiber Reinforced Plastics Depending on the Lamination Methods

OpenAIRE

Min Sang Lee; Hee Jae Shin; In Pyo Cha; Sun Ho Ko; Hyun Kyung Yoon; Hong Gun Kim; Lee Ku Kwac

2015-01-01

The prepreg process among the CFRP (Carbon Fiber Reinforced Plastic) forming methods is the short term of ‘Pre-impregnation’, which is widely used for aerospace composites that require a high quality property such as a fiber-reinforced woven fabric, in which an epoxy hardening resin is impregnated the reality. However, that this process requires continuous researches and developments for its commercialization because the delamination characteristically develops between th...

Physical properties of recycled PET non-woven fabrics for buildings

Science.gov (United States)

Üstün Çetin, S.; Tayyar, A. E.

2017-10-01

Recycled fibers have been commonly used in non-woven production technology for engineering applications such as textile engineering and civil engineering. Nonwovens including recycled fibers can be utilized in insulation, roofing and floor separation applications. In this study, physical performance properties such as drape, bending resistance, tensile strength, and breaking elongation values of non-woven fabrics consisting of v-PET (virgin) and r-PET (recycled) fibers in five different blend ratios are examined comparatively. The test results indicated that r-PET can be used in non-wovens for civil engineering applications such as insulation, roofing and floor separation fulfilling the acceptable quality level values.

Analysis and modeling of delamination factor in drilling of woven kenaf fiber reinforced epoxy using Box Behnken experimental design

Science.gov (United States)

Suhaily, M.; Che Hassan, C. H.; Jaharah, A. G.; Afifah, M. A.; Nor Khairusshima, M. K.

2018-01-01

In this research study, it presents a comprehensive mathematical model for correlating the influences of drilling parameters on the delamination factor during the drilling of woven kenaf fiber reinforced epoxy composite laminates using the Box Behnken experimental design. The purpose of this study is to investigate the influence of drilling parameters such as cutting speed, feed rate and drill sizes on the delamination produced when drilling woven kenaf reinforced epoxy composite using the non-coated HSS drill bits. The damage generated on the woven kenaf reinforced epoxy composite laminates were observed both at the entrance and exit surface during the drilling operation. The experiments were conducted according to the Box Behnken experimental designs.

Mechanical properties of banana/kenaf fiber-reinforced hybrid polyester composites: Effect of woven fabric and random orientation

International Nuclear Information System (INIS)

Alavudeen, A.; Rajini, N.; Karthikeyan, S.; Thiruchitrambalam, M.; Venkateshwaren, N.

2015-01-01

Highlights: • This paper is presents the fabrications of kenaf/banana fiber hybrid composites. • Effect of weaving pattern and random orientation on mechanical properties was studied. • Role of interfacial adhesion due to chemical modifications were analyzed with the aid of SEM. • Hybridization of kenaf and banana fibers in plain woven composites exhibits maximum mechanical strength. - Abstract: The present work deals with the effect of weaving patterns and random orientatation on the mechanical properties of banana, kenaf and banana/kenaf fiber-reinforced hybrid polyester composites. Composites were prepared using the hand lay-up method with two different weaving patterns, namely, plain and twill type. Of the two weaving patterns, the plain type showed improved tensile properties compared to the twill type in all the fabricated composites. Furthermore, the maximum increase in mechanical strength was observed in the plain woven hybrid composites rather than in randomly oriented composites. This indicates minimum stress development at the interface of composites due to the distribution of load transfer along the fiber direction. Moreover, alkali (NaOH) and sodium lauryl sulfate (SLS) treatments appear to provide an additional improvement in mechanical strength through enhanced interfacial bonding. Morphological studies of fractured mechanical testing samples were performed by scanning electron microscopy (SEM) to understand the de-bonding of fiber/matrix adhesion

Mechanical Properties of Non-Woven Polyester Fibers and Polymer-Modified Bitumen Composites

Directory of Open Access Journals (Sweden)

V. Hadadi

2007-12-01

Full Text Available Blown bitumen (110/10 was mixed with heavy vacuum slops (H.V.S, 60/70 penetration grade bitumen and recycled isotactic polypropylene (iPP at different levels. The resulting resins were used to impregnate non-woven poly(ethylene terephthalate fibers to form composites. The modulus and penetration grade of the resulting bituminous resins were determined. It was found that these bituminous resins drastically affect the modulus of the composites formed by low-Young’s modulus fibers such as polyesters. Consequently, interactions between resin and fibers and the correlation length of asphalthenes (in absence of iPP and interdiffused coalescence and segregated network of asphalthenes (in presence of iPP result in a non-linear behavior of composite’s modulus. The behavior of the composites with or without iPP is controlled by resin toughness and resin interactions with the fiber through the viscosity. Comparison of the experimental composite modulus data with the theoretical modulus data revealed that the Takayanangi’s model best predicts the behavior of these composites. The adjustment factors of this model were reported and proposed as an indication of fiber-resin interaction. It was also found that the modulus of fibers is affected by toughness, viscosity and the iPP content of the bituminous resin.

Numerical Simulation with Experimental Validation of the Draping Behavior of Woven Fabrics

Energy Technology Data Exchange (ETDEWEB)

Rodgers, William [General Motors LLC; Pasupuleti, Praveen [ESI Group NA; Zhao, Selina [General Motors LLC; Wathen, Terry [General Motors LLC; Doroudian, Mark [ESI Group NA; Aitharaju, Venkat [General Motors LLC

2017-10-23

Woven fabric composites are extensively used in molding complex geometrical shapes due to their high conformability compared to other fabrics. Preforming is an important step in the overall process. In this step, the two-dimensional fabric is draped to become the three-dimensional shape of the part prior to resin injection. During preforming, the orientation of the tows may change significantly compared to the initial orientations. Accurate prediction of the tow orientations after molding is important for evaluating the structural performance of the final part. This paper investigates the fiber angle changes for carbon fiber woven fabrics during draping over a truncated pyramid tool designed and fabricated at the General Motors Research Labs. This aspect of study is a subset of the broad study conducted under the purview of a Department of Energy project funded to GM in developing state of the art computational tools for integrated manufacturing and structural performance prediction of carbon fiber composites. Fabric bending, picture frame testing, and bias-extension evaluations were carried out to determine the material parameters for these fabrics. The PAM-FORM computer program was used to model the draping behavior of these fabrics. Following deformation, fiber angle changes at different locations on the truncated pyramid were measured experimentally. The predicted angles matched the experimental results well as measured along the centerline and at several different locations on the deformed fabric. Details of the test methods used as well as the numerical results with various simulation parameters will be provided.

Quick analytical separation of glucose and fructose with impregnated woven glass fiber

International Nuclear Information System (INIS)

Jones, S.C.

1978-01-01

(1) A wide separation of glucose and fructose was obtained in 30 min with simple, inexpensive equipment using polysilicic impregnated woven glass fiber and the solvent acetone-n-butanol-1 M H 3 BO 3 (50:40:10). (2) A calibration of a radiochromatogram scanner was performed for 11 C. (3) Three Rsub(F) values could be compared to provide positive chemical identification of [ 11 C]glucose and [ 11 C]fructose. (4) Radiochemical composition and approximate specific activity were determined from a small aliquot (1-4 μl). (Auth.)

Numerical simulating and experimental study on the woven carbon fiber-reinforced composite laminates under low-velocity impact

Science.gov (United States)

Liu, Hanyang; Tang, Zhanwen; Pan, Lingying; Zhao, Weidong; Sun, Baogang; Jiang, Wenge

2016-05-01

Impact damage has been identified as a critical form of the defects that constantly threatened the reliability of composite structures, such as those used in the aerospace structures and systems. Low energy impacts can introduce barely visible damage and cause the degradation of structural stiffness, furthermore, the flaws caused by low-velocity impact are so dangerous that they can give rise to the further extended delaminations. In order to improve the reliability and load carrying capacity of composite laminates under low-velocity impact, in this paper, the numerical simulatings and experimental studies on the woven fiber-reinforced composite laminates under low-velocity impact with impact energy 16.7J were discussed. The low velocity impact experiment was carried out through drop-weight system as the reason of inertia effect. A numerical progressive damage model was provided, in which the damages of fiber, matrix and interlamina were considered by VUMT subroutine in ABAQUS, to determine the damage modes. The Hashin failure criteria were improved to cover the failure modes of fiber failure in the directions of warp/weft and delaminations. The results of Finite Element Analysis (FEA) were compared with the experimental results of nondestructive examination including the results of ultrasonic C-scan, cross-section stereomicroscope and contact force - time history curves. It is found that the response of laminates under low-velocity impact could be divided into stages with different damage. Before the max-deformation of the laminates occurring, the matrix cracking, fiber breakage and delaminations were simulated during the impactor dropping. During the releasing and rebounding period, matrix cracking and delaminations areas kept increasing in the laminates because of the stress releasing of laminates. Finally, the simulating results showed the good agreements with the results of experiment.

Mechanical Testing of Carbon Based Woven Thermal Protection Materials

Science.gov (United States)

Pham, John; Agrawal, Parul; Arnold, James O.; Peterson, Keith; Venkatapathy, Ethiraj

2013-01-01

Three Dimensional Woven thermal protection system (TPS) materials are one of the enabling technologies for mechanically deployable hypersonic decelerator systems. These materials have been shown capable of serving a dual purpose as TPS and as structural load bearing members during entry and descent operations. In order to ensure successful structural performance, it is important to characterize the mechanical properties of these materials prior to and post exposure to entry-like heating conditions. This research focuses on the changes in load bearing capacity of woven TPS materials after being subjected to arcjet simulations of entry heating. Preliminary testing of arcjet tested materials [1] has shown a mechanical degradation. However, their residual strength is significantly more than the requirements for a mission to Venus [2]. A systematic investigation at the macro and microstructural scales is reported here to explore the potential causes of this degradation. The effects of heating on the sizing (an epoxy resin coating used to reduce friction and wear during fiber handling) are discussed as one of the possible causes for the decrease in mechanical properties. This investigation also provides valuable guidelines for margin policies for future mechanically deployable entry systems.

Neutron scattering investigation of carbon/carbon composites

International Nuclear Information System (INIS)

Prem, M.; Krexner, G.; Peterlik, H.

2005-01-01

Full text: Carbon/Carbon (C/C) composites, built up from bi-directionally woven fabrics from PAN based carbon fibers, pre-impregnated with phenolic resin followed by pressure curing and carbonization at 1000 o C and a final heat treatment at either 1800 o C or 2400 o C, were investigated by means of small-angle as well as wideangle elastic neutron scattering. Sample orientations arranging the carbon fibers parallel and perpendicular to the incoming beam were examined. Structural features of the composites, i.e. of the fibers as well as the inherently existing pores, are presented and the influence of the heat treatment on the structural properties is discussed. (author)

Electrochromic fiber-shaped supercapacitors.

Science.gov (United States)

Chen, Xuli; Lin, Huijuan; Deng, Jue; Zhang, Ye; Sun, Xuemei; Chen, Peining; Fang, Xin; Zhang, Zhitao; Guan, Guozhen; Peng, Huisheng

2014-12-23

An electrochromic fiber-shaped super-capacitor is developed by winding aligned carbon nanotube/polyaniline composite sheets on an elastic fiber. The fiber-shaped supercapacitors demonstrate rapid and reversible chromatic transitions under different working states, which can be directly observed by the naked eye. They are also stretchable and flexible, and are woven into textiles to display designed signals in addition to storing energy. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Thermal conductivity and retention characteristics of composites made of boron carbide and carbon fibers with extremely high thermal conductivity for first wall armour

Science.gov (United States)

Jimbou, R.; Kodama, K.; Saidoh, M.; Suzuki, Y.; Nakagawa, M.; Morita, K.; Tsuchiya, B.

1997-02-01

The thermal conductivity of the composite hot-pressed at 2100°C including B 4C and carbon fibers with a thermal conductivity of 1100 W/ m· K was nearly the same as that of the composite including carbon fibers with a thermal conductivity of 600 W/ m· K. This resulted from the higher amount of B diffused into the carbon fibers through the larger interface. The B 4C content in the composite can be reduced from 35 to 20 vol% which resulted from the more uniform distribution of B 4C by stacking the flat cloth woven of carbon fibers (carbon fiber plain fabrics) than in the composite with 35 vol% B 4C including curled carbon fiber plain fabrics. The decrease in the B 4C content does not result in the degradation of D (deuterium)-retention characteristics or D-recycling property, but will bring about the decreased amount of the surface layer to be melted under the bombardment of high energy hydrogen ions such as disruptions because of higher thermal conduction of the composite.

Interconnecting Carbon Fibers with the In-situ Electrochemically Exfoliated Graphene as Advanced Binder-free Electrode Materials for Flexible Supercapacitor

OpenAIRE

Yuqin Zou; Shuangyin Wang

2015-01-01

Flexible energy storage devices are highly demanded for various applications. Carbon cloth (CC) woven by carbon fibers (CFs) is typically used as electrode or current collector for flexible devices. The low surface area of CC and the presence of big gaps (ca. micro-size) between individual CFs lead to poor performance. Herein, we interconnect individual CFs through the in-situ exfoliated graphene with high surface area by the electrochemical intercalation method. The interconnected CFs are us...

A woven 2D touchpad sensor and a 1D slide sensor using soft capacitor fibers

International Nuclear Information System (INIS)

Gorgutsa, Stephan; Gu, Jian Feng; Skorobogatiy, Maksim

2012-01-01

Recently reported soft conductive-polymer-based capacitor fibers are used to build a fully woven 2D touchpad sensor and a 1D slide sensor. An individual capacitor fiber features a swiss-roll like structure having two dielectric and two conductive polymer films rolled together in a classic multilayer capacitor configuration. The soft fibers of sub-1 mm outer diameter are fabricated using a fiber drawing procedure from a macroscopic polymeric preform. An individual capacitor fiber is then demonstrated to act as a distributed sensor that allows the touch position to be determined by measuring the fiber’s AC response. In other words, a single fiber acts as a 1D slide sensor. Furthermore, we develop an electrical ladder network model to predict the distributed sensor properties of an individual fiber and show that this model describes the experimental measurements very well. Finally, a two-dimensional touchpad sensor is presented. The sensor is built by weaving a one-dimensional array of capacitor fibers in parallel to each other. The performance of the touchpad sensor is then characterized. (paper)

Method for the preparation of carbon fiber from polyolefin fiber precursor, and carbon fibers made thereby

Science.gov (United States)

Naskar, Amit Kumar; Hunt, Marcus Andrew; Saito, Tomonori

2015-08-04

Methods for the preparation of carbon fiber from polyolefin fiber precursor, wherein the polyolefin fiber precursor is partially sulfonated and then carbonized to produce carbon fiber. Methods for producing hollow carbon fibers, wherein the hollow core is circular- or complex-shaped, are also described. Methods for producing carbon fibers possessing a circular- or complex-shaped outer surface, which may be solid or hollow, are also described.

Dielectric Behaviour of Some Woven Fabrics on the Basis of Natural Cellulosic Fibers

Directory of Open Access Journals (Sweden)

Florin St. C. Mustata

2014-01-01

Full Text Available The electrical permittivity of the weaves obtained from natural cellulosic yarns or mixed with synthetic fibers was established with capacitor method. The highest value of relative electrical permittivity in case of the woven fabric from natural cellulosic fibers has been observed at the weave made of pure hemp (13.55 and the lowest at the weave obtained from the pure jute—weave packing (1.87. Electrical permittivity value of the pure jute weave packing is comparable to that of the permittivity for the glass thread, when the work conditions are as follows: temperature 25°C and air humidity 35%. The relative electrical permittivity of the weave is depending on the degree of crimping yarns especially in the weft direction, technological density in direction of the warp and weft, and surface mass of the weave.

FY 1998 annual summary report on development of techniques for keeping water environments in good conditions by utilizing phenomena involving immobilization of microorganisms on soft structures of carbon fibers (abbreviated to carbon/water environment project); 1998 nendo tanso sen'i nansoshiki eno biseibutsu kochaku gensho wo riyoshita mizukankyo seibi gijutsu no kaihatsu seika hokokusho. Ryakusho tanso mizukankyo project

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

This project is aimed at creation of the new industry of keeping water environments in good conditions in wide amphitrichous areas by establishing the technical systems for applying the phenomena in which microorganisms are massively immobilized on a carbon fiber bundle suspended in water to, e.g., purification of sewage systems, rivers and ponds, and providing sites for algae to grow, and by commercializing these systems. The following 3 themes have been established. The first theme is to develop the techniques for braiding/weaving carbon fibers. The second theme is to analyze characteristics of the immobilized microorganism groups. The third theme is to establish the principles of utilization. The FY 1997 R&D efforts were directed to production of a total of 57 types of braided/woven carbon fibers, development of sizing agents, and analysis of microorganism groups. In FY 1998, the carbon fibers treated with new sizing agents have been developed, and the braided/woven carbon fibers are being tested in water purification systems and algae sites. It is found that the microorganism groups exhibit synergistic effects between the pumping function and carbon/gel materials. The simulation models are being developed for system designs. The systems which apparently show the effects of this method have been classified by analyzing the field test results. (NEDO)

Experimental Strength of Single-Lap Hybrid Joints on Woven Fabric Kenaf Fiber Composites Under Quasi Static Condition

Directory of Open Access Journals (Sweden)

Yee Lee Sim

2016-01-01

Full Text Available For the past decades, usage of natural fiber reinforced composites in low bearing load applications are increasing tremendously due to drawbacks concerning the use of synthetic fibers. Kenaf fibers have a good potential to be used as composite reinforcements as they possesses excellent fiber strength compared to own self-weight. Current work concentrates on mechanical properties of woven fabric kenaf composites with single-lap hybrid joints configurations. Four width to diameter ratio, (W/d of cross-ply lay-up joints as designed in testing series were tested by using quasi static mechanical testing. Experimental results showed that the failure load increased with the increasing of W/d ratios. Thinner lay-up had better bearing strength compared to thicker lay-up as found in current study.

Radon adsorption in fibrous carbon sorbents

International Nuclear Information System (INIS)

Anshakov, O.M.; Kish, A.O.; Chudakov, V.A.; Matvejchuk, S.V.; Sokolovskij, A.S.; Ugolev, I.I.

2006-01-01

Radon sorption in woven fibrous sorbents 'AUT-M' and 'Busofit' and nonwoven fiber in the temperature range 0-50 degrees centigrade was studied. Adsorption heat of radon from the ambient air in different types of carbon fiber was determined. (authors)

Modeling and characterization of through-the-thickness properties of 3D woven composites

Science.gov (United States)

Hartranft, Dru; Pravizi-Majidi, Azar; Chou, Tsu-Wei

1995-01-01

The through-the-thickness properties of three-dimensionally (3D) woven carbon/epoxy composites have been studied. The investigation aimed at the evaluation and development of test methodologies for the property characterization in the thickness direction, and the establishment of fiber architectures were studied: layer-to-layer Angle Interlock, through-the-thickness Orthogonal woven preform with surface pile was also designed and manufactured for the fabrication of tensile test coupons with integrated grips. All the preforms were infiltrated by the resin transfer molding technique. The microstructures of the composites were characterized along the warp and fill (weft) directions to determine the degree of yarn undulations, yarn cross-sectional shapes, and microstructural dimensions. These parameters were correlated to the fiber architecture. Specimens were designed and tested for the direct measurement of the through-the-thickness tensile, compressive and shear properties of the composites. Design optimization was conducted through the analysis of the stress fields within the specimen coupled with experimental verification. The experimentally-derived elastic properties in the thickness direction compared well with analytical predictions obtained from a volume averaging model.

Mechanical performance of carbon-epoxy laminates. Part I: quasi-static and impact bending properties

Directory of Open Access Journals (Sweden)

José Ricardo Tarpani

2006-06-01

Full Text Available In Part I of this study, quasi-static and impact bending properties of four aeronautical grade carbon-epoxy laminates have been determined and compared. Materials tested were unidirectional cross-ply (tape and bidirectional woven textile (fabric carbon fiber lay-up architectures, impregnated with standard and rubber-toughened resins, respectively, giving rise to 1.5 mm-thick laminates. Quasi-static mechanical properties assessed in transversal mode loading were modulus of elasticity, flexural strength and tenacity at the maximum load, whereas the net absorbed energy was determined under translaminar impact conditions. Two-dimensional woven carbon fiber reinforcements embedded in a rubber-toughened matrix presented the best mechanical performance under static loading. Under dynamic loading conditions, woven fiber fabric pre-forms were favorably sensitive to increasing impact energies regardless the nature of the employed epoxy resin. However, it was concluded that great care should be taken with this material within the low energy impact regimen.

CREASING BEHAVIOR OF SOME WOVEN MATERIALS MADE FROM COMBED YARNS TYPE

OpenAIRE

HRISTIAN Liliana; BORDEIANU Demetra Lacramioara; OSTAFE Maria Magdalena; BŐHM-RÉVÉSZ Gabriela

2017-01-01

The paper analyses the behavior to creasing of some woven materials made from yarns type wool used for ready-made clothes. Factors like fibrous composition, properties of constituent fibers, wovens structure parameters, mechanical properties of warp and weft yarns and finishing treatments that influenced the recovery capacity from crease/folding were investigated experimentally through several tests which revealed their importance in the process. The creasing of woven materials made from c...

Theoretical Estimation of Thermal Effects in Drilling of Woven Carbon Fiber Composite

Directory of Open Access Journals (Sweden)

José Díaz-Álvarez

2014-06-01

Full Text Available Carbon Fiber Reinforced Polymer (CFRPs composites are extensively used in structural applications due to their attractive properties. Although the components are usually made near net shape, machining processes are needed to achieve dimensional tolerance and assembly requirements. Drilling is a common operation required for further mechanical joining of the components. CFRPs are vulnerable to processing induced damage; mainly delamination, fiber pull-out, and thermal degradation, drilling induced defects being one of the main causes of component rejection during manufacturing processes. Despite the importance of analyzing thermal phenomena involved in the machining of composites, only few authors have focused their attention on this problem, most of them using an experimental approach. The temperature at the workpiece could affect surface quality of the component and its measurement during processing is difficult. The estimation of the amount of heat generated during drilling is important; however, numerical modeling of drilling processes involves a high computational cost. This paper presents a combined approach to thermal analysis of composite drilling, using both an analytical estimation of heat generated during drilling and numerical modeling for heat propagation. Promising results for indirect detection of risk of thermal damage, through the measurement of thrust force and cutting torque, are obtained.

DRAPING SIMULATION OF WOVEN FABRICS

Energy Technology Data Exchange (ETDEWEB)

Rodgers, William [General Motors LLC; Jin, Xiaoshi [ESI Group NA; Zhu, Jiang [Optimal CAE; Wathen, Terrence [General Motors LLC; Doroudian2, Mark [ESI Group NA; Aitharaju, Venkat [General Motors LLC

2016-09-07

Woven fabric composites are extensively used in molding complex geometrical shapes due to their high conformability compared to other fabrics. Preforming is an important step in the overall process, where the two-dimensional fabric is draped to become the three-dimensional shape of the part prior to resin injection. During preforming, the orientation of the yarns may change significantly compared to the initial orientations. Accurate prediction of the yarn orientations after molding is important for evaluating the structural performance of the final part. This paper presents a systematic investigation of the angle changes during the preform operation for carbon fiber twill and satin weave fabrics. Preforming experiments were conducted using a truncated pyramid mold geometry designed and fabricated at the General Motors Research Laboratories. Predicted results for the yarn orientations were compared with experimental results and good agreement was observed

The Electrical and Thermal Conductivity of Woven Pristine and Intercalated Graphite Fiber-Polymer Composites

Science.gov (United States)

Gaier, James R.; Vandenburg, Yvonne Yoder; Berkebile, Steven; Stueben, Heather; Balagadde, Frederick

2002-01-01

A series of woven fabric laminar composite plates and narrow strips were fabricated from a variety of pitch-based pristine and bromine intercalated graphite fibers in an attempt to determine the influence of the weave on the electrical and thermal conduction. It was found generally that these materials can be treated as if they are homogeneous plates. The rule of mixtures describes the resistivity of the composite fairly well if it is realized that only the component of the fibers normal to the equipotential surface will conduct current. When the composite is narrow with respect to the fiber weave, however, there is a marked angular dependence of the resistance which was well modeled by assuming that the current follows only along the fibers (and not across them in a transverse direction), and that the contact resistance among the fibers in the composite is negligible. The thermal conductivity of composites made from less conductive fibers more closely followed the rule of mixtures than that of the high conductivity fibers, though this is thought to be an artifact of the measurement technique. Electrical and thermal anisotropy could be induced in a particular region of the structure by weaving together high and low conductivity fibers in different directions, though this must be done throughout all of the layers of the structure as interlaminar conduction precludes having only the top layer carry the anisotropy. The anisotropy in the thermal conductivity is considerably less than either that predicted by the rule of mixtures or the electrical resistivity.

Electrospun Fibers for Composites Applications

Science.gov (United States)

2014-02-01

in traditional woven mat composites. Nanofibrous interlayers were used to increase the impact and shear performance of a prepregged carbon fiber...Nylon 66 Nanofibrilmat Interleaved Carbon/Epoxy Laminates . Polymer Composites 2011, 32, 1781–1789. 21 13. Chen, Q.; Zhang, L.; Rahman, A.; Zhou...Resistance in Laminated Composites With Electrospun Nano-Interlayers. Comp. Sci. Tech. 2008, 68, 673– 683. 15. Zhang, J.; Lin, T.; Wang, X. Electrospun

All carbon coaxial supercapacitors based on hollow carbon nanotube sleeve structure

International Nuclear Information System (INIS)

Zang, Xiaobei; Xu, Ruiqiao; Zhang, Yangyang; Zhang, Li; Wei, Jinquan; Wang, Kunlin; Zhu, Hongwei; Li, Xinming

2015-01-01

All carbon coaxial supercapacitors based on hollow carbon nanotube (CNT) sleeve structure are assembled and tested. The key advantage of the structure is that the inner core electrode is variable from CNT sleeve sponges, to CNT fibers, reduced graphene oxide fibers, and graphene woven fabrics. By changing core electrodes from sleeve sponges to CNT fibers, the electrochemical performance has been significantly enhanced. The capacitance based on sleeve sponge + CNT fiber double the capacitances of double-sleeve sponge supercapacitors thanks to reduction of the series and internal resistances. Besides, the coaxial sleeve structure possesses many other features, including high rate capacitance, long cycle life, and good flexibility. (paper)

Magneto-carbonization method for production of carbon fiber, and high performance carbon fibers made thereby

Science.gov (United States)

Naskar, Amit K.; Ozcan, Soydan; Eberle, Claude C.; Abdallah, Mohamed Gabr; Mackiewicz, Ludtka Gail; Ludtka, Gerard Michael; Paulauskas, Felix Leonard; Rivard, John Daniel Kennedy

2017-08-08

Method for the preparation of carbon fiber from fiber precursor, wherein the fiber precursor is subjected to a magnetic field of at least 3 Tesla during a carbonization process. The carbonization process is generally conducted at a temperature of at least 400.degree. C. and less than 2200.degree. C., wherein, in particular embodiments, the carbonization process includes a low temperature carbonization step conducted at a temperature of at least or above 400.degree. C. or 500.degree. C. and less than or up to 1000.degree. C., 1100.degree. C., or 1200.degree. C., followed by a high temperature carbonization step conducted at a temperature of at least or above 1200.degree. C. In particular embodiments, particularly in the case of a polyacrylonitrile (PAN) fiber precursor, the resulting carbon fiber may possess a minimum tensile strength of at least 600 ksi, a tensile modulus of at least 30 Msi, and an ultimate elongation of at least 1.5%.

Residual Tensile Property of Plain Woven Jute Fiber/Poly(Lactic Acid) Green Composites during Thermal Cycling.

Science.gov (United States)

Katogi, Hideaki; Takemura, Kenichi; Akiyama, Motoki

2016-07-14

This study investigated the residual tensile properties of plain woven jute fiber reinforced poly(lactic acid) (PLA) during thermal cycling. Temperature ranges of thermal cycling tests were 35-45 °C and 35-55 °C. The maximum number of cycles was 10³ cycles. The quasi-static tensile tests of jute fiber, PLA, and composite were conducted after thermal cycling tests. Thermal mechanical analyses of jute fiber and PLA were conducted after thermal cycling tests. Results led to the following conclusions. For temperatures of 35-45 °C, tensile strength of composite at 10³ cycles decreased 10% compared to that of composite at 0 cycles. For temperatures of 35-55 °C, tensile strength and Young's modulus of composite at 10³ cycles decreased 15% and 10%, respectively, compared to that of composite at 0 cycles. Tensile properties and the coefficient of linear expansion of PLA and jute fiber remained almost unchanged after thermal cycling tests. From observation of a fracture surface, the length of fiber pull out in the fracture surface of composite at 10³ cycles was longer than that of composite at 0 cycles. Therefore, tensile properties of the composite during thermal cycling were decreased, probably because of the decrease of interfacial adhesion between the fiber and resin.

Geometrical analysis of woven fabric microstructure based on micron-resolution computed tomography data

Science.gov (United States)

Krieger, Helga; Seide, Gunnar; Gries, Thomas; Stapleton, Scott E.

2018-04-01

The global mechanical properties of textiles such as elasticity and strength, as well as transport properties such as permeability depend strongly on the microstructure of the textile. Textiles are heterogeneous structures with highly anisotropic material properties, including local fiber orientation and local fiber volume fraction. In this paper, an algorithm is presented to generate a virtual 3D-model of a woven fabric architecture with information about the local fiber orientation and the local fiber volume fraction. The geometric data of the woven fabric impregnated with resin was obtained by micron-resolution computed tomography (μCT). The volumetric μCT-scan was discretized into cells and the microstructure of each cell was analyzed and homogenized. Furthermore, the discretized data was used to calculate the local permeability tensors of each cell. An example application of the analyzed data is the simulation of the resin flow through a woven fabric based on the determined local permeability tensors and on Darcy's law. The presented algorithm is an automated and robust method of going from μCT-scans to structural or flow models.

Carbon fiber epoxy composites for both strengthening and health monitoring of structures.

Science.gov (United States)

Salvado, Rita; Lopes, Catarina; Szojda, Leszek; Araújo, Pedro; Gorski, Marcin; Velez, Fernando José; Castro-Gomes, João; Krzywon, Rafal

2015-05-06

This paper presents a study of the electrical and mechanical behavior of several continuous carbon fibers epoxy composites for both strengthening and monitoring of structures. In these composites, the arrangement of fibers was deliberately diversified to test and understand the ability of the composites for self-sensing low strains. Composites with different arrangements of fibers and textile weaves, mainly unidirectional continuous carbon reinforced composites, were tested at the dynamometer. A two-probe method was considered to measure the relative electrical resistance of these composites during loading. The measured relative electrical resistance includes volume and contact electrical resistances. For all tested specimens, it increases with an increase in tensile strain, at low strain values. This is explained by the improved alignment of fibers and resulting reduction of the number of possible contacts between fibers during loading, increasing as a consequence the contact electrical resistance of the composite. Laboratory tests on strengthening of structural elements were also performed, making hand-made composites by the "wet process", which is commonly used in civil engineering for the strengthening of all types of structures in-situ. Results show that the woven epoxy composite, used for strengthening of concrete elements is also able to sense low deformations, below 1%. Moreover, results clearly show that this textile sensor also improves the mechanical work of the strengthened structural elements, increasing their bearing capacity. Finally, the set of obtained results supports the concept of a textile fabric capable of both structural upgrade and self-monitoring of structures, especially large structures of difficult access and needing constant, sometimes very expensive, health monitoring.

Effect of Thermally Reduced Graphene Oxide on Mechanical Properties of Woven Carbon Fiber/Epoxy Composite

OpenAIRE

Nitai Chandra Adak; Suman Chhetri; Naresh Chandra Murmu; Pranab Samanta; Tapas Kuila

2018-01-01

Thermally reduced graphene oxide (TRGO) was incorporated as a reinforcing filler in the epoxy resin to investigate the effect on the mechanical properties of carbon fiber (CF)/epoxy composites. At first, the epoxy matrix was modified by adding different wt % of TRGO from 0.05 to 0.4 wt % followed by the preparation of TRGO/CF/epoxy composites througha vacuum-assisted resin transfer molding process. The prepared TRGO was characterized by using Fourier transform infrared spectroscopy, Raman Spe...

The Layer of Kevlar Angle-interlock Woven Fabric Effect on the Tensile Properties of Composite Materials

Science.gov (United States)

Xie, Wan-Chen; Guo, Xu-Yi; Yan, Tao; Zhang, Shang-Yong

2017-09-01

This article is based on the structure of three-dimensional angle-interlock longitudinal.The 3-layer, 5-layer, 7-layer and 9-layer of angle-interlock 3D fabrics are woven on sample weaving machine respectively with the 1500D Kevlar fiber twist filament produced by United States DuPont. At the same time, Kevlar plain weave fabric is woven, and three, five, seven and nine layers’ fabric are to be compared. In the process of VARTM composite technology, epoxy resin is matrix material, acetone is diluent, triethylene tetramine is curing agent and the five different fabrics are the reinforced materials respectively. Finally, eight different three-dimensional woven fabric composites were prepared. In this paper, the tensile properties of eight kinds of three-dimensional woven fabric composites were tested respectively.Finally, it is concluded that the five-layer angle-interlock woven fabric prepared by Kevlar fiber shows the best tensile property.

Non-woven Textile Materials from Waste Fibers for Cleanup of Waters Polluted with Petroleum and Oil Products

Science.gov (United States)

Neznakomova, Margarita; Boteva, Silvena; Tzankov, Luben; Elhag, Mohamed

2018-04-01

The aim of this work was to investigate the possibility of using non-woven materials (NWM) from waste fibers for oil spill cleanup and their subsequent recovery. Manufacture of textile and readymade products generates a significant amount of solid waste. A major part of it is deposited in landfills or disposed of uncontrollably. This slowly degradable waste causes environmental problems. In the present study are used two types of NWM obtained by methods where waste fibers are utilized. Thus, real textile products are produced (blankets) with which spills are covered and removed by adsorption. These products are produced by two methods: the strengthening of the covering from recovered fibers is made by entanglement when needles of special design pass through layers (needle-punching) or by stitching with thread (technology Maliwatt). Regardless of the random nature of the fiber mixture, the investigated products are good adsorbents of petroleum products. The nature of their structure (a significant void volume and developed surface) leads to a rapid recovery of the spilled petroleum products without sinking of the fiber layer for the sampled times. The used NWM can be burned under special conditions.

Residual Tensile Property of Plain Woven Jute Fiber/Poly(Lactic Acid Green Composites during Thermal Cycling

Directory of Open Access Journals (Sweden)

Hideaki Katogi

2016-07-01

Full Text Available This study investigated the residual tensile properties of plain woven jute fiber reinforced poly(lactic acid (PLA during thermal cycling. Temperature ranges of thermal cycling tests were 35–45 °C and 35–55 °C. The maximum number of cycles was 103 cycles. The quasi-static tensile tests of jute fiber, PLA, and composite were conducted after thermal cycling tests. Thermal mechanical analyses of jute fiber and PLA were conducted after thermal cycling tests. Results led to the following conclusions. For temperatures of 35–45 °C, tensile strength of composite at 103 cycles decreased 10% compared to that of composite at 0 cycles. For temperatures of 35–55 °C, tensile strength and Young’s modulus of composite at 103 cycles decreased 15% and 10%, respectively, compared to that of composite at 0 cycles. Tensile properties and the coefficient of linear expansion of PLA and jute fiber remained almost unchanged after thermal cycling tests. From observation of a fracture surface, the length of fiber pull out in the fracture surface of composite at 103 cycles was longer than that of composite at 0 cycles. Therefore, tensile properties of the composite during thermal cycling were decreased, probably because of the decrease of interfacial adhesion between the fiber and resin.

Method for the preparation of carbon fiber from polyolefin fiber precursor

Energy Technology Data Exchange (ETDEWEB)

Naskar, Amit Kumar; Hunt, Marcus Andrew; Saito, Tomonori

2017-11-28

Methods for the preparation of carbon fiber from polyolefin fiber precursor, wherein the polyolefin fiber precursor is partially sulfonated and then carbonized to produce carbon fiber. Methods for producing hollow carbon fibers, wherein the hollow core is circular- or complex-shaped, are also described. Methods for producing carbon fibers possessing a circular- or complex-shaped outer surface, which may be solid or hollow, are also described.

Carbon Fiber Biocompatibility for Implants

Directory of Open Access Journals (Sweden)

Richard Petersen

2016-01-01

Full Text Available Carbon fibers have multiple potential advantages in developing high-strength biomaterials with a density close to bone for better stress transfer and electrical properties that enhance tissue formation. As a breakthrough example in biomaterials, a 1.5 mm diameter bisphenol-epoxy/carbon-fiber-reinforced composite rod was compared for two weeks in a rat tibia model with a similar 1.5 mm diameter titanium-6-4 alloy screw manufactured to retain bone implants. Results showed that carbon-fiber-reinforced composite stimulated osseointegration inside the tibia bone marrow measured as percent bone area (PBA to a great extent when compared to the titanium-6-4 alloy at statistically significant levels. PBA increased significantly with the carbon-fiber composite over the titanium-6-4 alloy for distances from the implant surfaces of 0.1 mm at 77.7% vs. 19.3% (p < 10−8 and 0.8 mm at 41.6% vs. 19.5% (p < 10−4, respectively. The review focuses on carbon fiber properties that increased PBA for enhanced implant osseointegration. Carbon fibers acting as polymer coated electrically conducting micro-biocircuits appear to provide a biocompatible semi-antioxidant property to remove damaging electron free radicals from the surrounding implant surface. Further, carbon fibers by removing excess electrons produced from the cellular mitochondrial electron transport chain during periods of hypoxia perhaps stimulate bone cell recruitment by free-radical chemotactic influences. In addition, well-studied bioorganic cell actin carbon fiber growth would appear to interface in close contact with the carbon-fiber-reinforced composite implant. Resulting subsequent actin carbon fiber/implant carbon fiber contacts then could help in discharging the electron biological overloads through electrochemical gradients to lower negative charges and lower concentration.

Chemically modified carbon fibers and their applications

International Nuclear Information System (INIS)

Ermolenko, I.N.; Lyubliner, I.P.; Gulko, N.V.

1990-01-01

This book gives a comprehensive review about chemically modified carbon fibers (e.g. by incorporation of other elements) and is structured as follows: 1. Types of carbon fibers, 2. Structure of carbon fibers, 3. Properties of carbon fibers, 4. The cellulose carbonization process, 5. Formation of element-carbon fiber materials, 6. Surface modification of carbon fibers, and 7. Applications of carbon fibers (e.g. adsorbents, catalysts, constituents of composites). (MM)

CREASING BEHAVIOR OF SOME WOVEN MATERIALS MADE FROM COMBED YARNS TYPE

Directory of Open Access Journals (Sweden)

HRISTIAN Liliana

2017-05-01

Full Text Available The paper analyses the behavior to creasing of some woven materials made from yarns type wool used for ready-made clothes. Factors like fibrous composition, properties of constituent fibers, wovens structure parameters, mechanical properties of warp and weft yarns and finishing treatments that influenced the recovery capacity from crease/folding were investigated experimentally through several tests which revealed their importance in the process. The creasing of woven materials made from combed yarns type wool used for ready-clothes is an undesired deformation effect with temporary or permanent character, which is caused by a composed strain of bending and compression during utilization, processing or maintenance. It is manifested by the appearance of wrinkles, folds or stripes on the surface of wovens materials, thus diminishing their qualitative appearance and also their practical value. Creasing is the result of irreversible changes created through the reciprocal sliding of structural fiber components when exposed to a bending strain. Creasing is specific to oriented structures with high crystallinity (cellulosic fibers. The sliding appears because of hydrogen bond breaking which can, however, reform easy in other positions conferring a permanent character to creasing.Functional apparel will be subjected to a wide range of end uses such that a garment will be affected by intern (fibres, yarn fineness warp/weft, fabric density, thickness, fabric count and external factors (external environment - exposure to sunlight, wind, rain, cold weather conditions, fabric/human body interaction. These factors affect the performance and behaviour of functional.

Piezoelectric Microstructured Fibers via Drawing of Multimaterial Preforms.

Science.gov (United States)

Lu, Xin; Qu, Hang; Skorobogatiy, Maksim

2017-06-06

We demonstrate planar laminated piezoelectric generators and piezoelectric microstructured fibers based on BaTiO 3 -polyvinylidene and carbon-loaded-polyethylene materials combinations. The laminated piezoelectric generators were assembled by sandwiching the electrospun BaTiO 3 -polyvinylidene mat between two carbon-loaded-polyethylene films. The piezoelectric microstructured fiber was fabricated via drawing of the multilayer fiber preform, and features a swissroll geometry that have ~10 alternating piezoelectric and conductive layers. Both piezoelectric generators have excellent mechanical durability, and could retain their piezoelectric performance after 3 day's cyclic bend-release tests. Compared to the laminated generators, the piezoelectric fibers are advantageous as they could be directly woven into large-area commercial fabrics. Potential applications of the proposed piezoelectric fibers include micro-power-generation and remote sensing in wearable, automotive and aerospace industries.

Novel electric double-layer capacitor with a coaxial fiber structure.

Science.gov (United States)

Chen, Xuli; Qiu, Longbin; Ren, Jing; Guan, Guozhen; Lin, Huijuan; Zhang, Zhitao; Chen, Peining; Wang, Yonggang; Peng, Huisheng

2013-11-26

A coaxial electric double-layer capacitor fiber is developed from the aligned carbon nanotube fiber and sheet, which functions as two electrodes with a polymer gel sandwiched between them. The unique coaxial structure enables a rapid transportation of ions between the two electrodes with a high electrochemical performance. These energy storage fibers are also flexible and stretchable, and can be woven into and widely used for electronic textiles. © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Carbon Fiber Epoxy Composites for Both Strengthening and Health Monitoring of Structures

Directory of Open Access Journals (Sweden)

Rita Salvado

2015-05-01

Full Text Available This paper presents a study of the electrical and mechanical behavior of several continuous carbon fibers epoxy composites for both strengthening and monitoring of structures. In these composites, the arrangement of fibers was deliberately diversified to test and understand the ability of the composites for self-sensing low strains. Composites with different arrangements of fibers and textile weaves, mainly unidirectional continuous carbon reinforced composites, were tested at the dynamometer. A two-probe method was considered to measure the relative electrical resistance of these composites during loading. The measured relative electrical resistance includes volume and contact electrical resistances. For all tested specimens, it increases with an increase in tensile strain, at low strain values. This is explained by the improved alignment of fibers and resulting reduction of the number of possible contacts between fibers during loading, increasing as a consequence the contact electrical resistance of the composite. Laboratory tests on strengthening of structural elements were also performed, making hand-made composites by the “wet process”, which is commonly used in civil engineering for the strengthening of all types of structures in-situ. Results show that the woven epoxy composite, used for strengthening of concrete elements is also able to sense low deformations, below 1%. Moreover, results clearly show that this textile sensor also improves the mechanical work of the strengthened structural elements, increasing their bearing capacity. Finally, the set of obtained results supports the concept of a textile fabric capable of both structural upgrade and self-monitoring of structures, especially large structures of difficult access and needing constant, sometimes very expensive, health monitoring.

Effect of epoxy coatings on carbon fibers during manufacture of carbon fiber reinforced resin matrix composites

International Nuclear Information System (INIS)

Guo, Hui; Huang, Yudong; Liu, Li; Shi, Xiaohua

2010-01-01

The changes in oxygen and nitrogen during manufacture of the carbon fiber reinforced resin matrix composites were measured using the X-ray photoelectron spectroscopy method. The effects of the change in oxygen and nitrogen on the strength of the carbon fibers were investigated and the results revealed that the change of the tensile strength with increasing heat curing temperature was attributed to the change in the surface flaws of the carbon fibers because the carbon fibers are sensitive to the surface flaws. The effect of the surface energy that was calculated using Kaelble's method on the strength of the carbon fibers was investigated. Furthermore, the surface roughness of the carbon fibers was measured using atom force microscopy. The change trend of roughness was reverse to that of the strength, which was because of the brittle fracture of the carbon fibers.

Carbon Fiber Reinforced Carbon Composite Valve for an Internal Combustion Engine

Science.gov (United States)

Rivers, H. Kevin (Inventor); Ransone, Philip O. (Inventor); Northam, G. Burton (Inventor)

1999-01-01

A carbon fiber reinforced carbon composite valve for internal combustion engines and the like formed of continuous carbon fibers throughout the valve's stem and head is disclosed. The valve includes braided carbon fiber material over axially aligned unidirectional carbon fibers forming a valve stem; the braided and unidirectional carbon fibers being broomed out at one end of the valve stem forming the shape of the valve head; the valve-shaped structure being densified and rigidized with a matrix of carbon containing discontinuous carbon fibers: and the finished valve being treated to resist oxidation. Also disclosed is a carbon matrix plug containing continuous and discontinuous carbon fibers and forming a net-shape valve head acting as a mandrel over which the unidirectional and braided carbon fibers are formed according to textile processes. Also disclosed are various preform valves and processes for making finished and preform carbon fiber reinforced carbon composite valves.

Laser absorption of carbon fiber reinforced polymer with randomly distributed carbon fibers

Science.gov (United States)

Hu, Jun; Xu, Hebing; Li, Chao

2018-03-01

Laser processing of carbon fiber reinforced polymer (CFRP) is a non-traditional machining method which has many prospective applications. The laser absorption characteristics of CFRP are analyzed in this paper. A ray tracing model describing the interaction of the laser spot with CFRP is established. The material model contains randomly distributed carbon fibers which are generated using an improved carbon fiber placement method. It was found that CFRP has good laser absorption due to multiple reflections of the light rays in the material’s microstructure. The randomly distributed carbon fibers make the absorptivity of the light rays change randomly in the laser spot. Meanwhile, the average absorptivity fluctuation is obvious during movement of the laser. The experimental measurements agree well with the values predicted by the ray tracing model.

Woven TPS Enabling Missions Beyond Heritage Carbon Phenolic

Science.gov (United States)

Stackpoole, Margaret M.; Venkatapathy, Ethiraj; Feldman, Jay D.

2013-01-01

NASAs Office of the Chief Technologist (OCT) Game Changing Division recently funded an effort to advance a Woven TPS (WTPS) concept. WTPS is a new approach to producing TPS architectures that uses precisely engineered 3D weaving techniques to customize material characteristics needed to meet specific missions requirements for protecting space vehicles from the intense heating generated during atmospheric entry. Using WTPS, sustainable, scalable, mission-optimized TPS solutions can be achieved with relatively low life cycle costs compared with the high costs and long development schedules currently associated with material development and certification. WTPS leverages the mature state-of-the-art weaving technology that has evolved from the textile industry to design TPS materials with tailorable performance. Currently, missions anticipated encountering heat fluxes in the range of 1500 4000 Wcm2 and pressures greater than 1.5 atm are limited to using fully dense Carbon Phenolic. However, fully dense carbon phenolic is only mass efficient at higher heat fluxes g(reater than 4000 Wcm2), and current mission designs suffer this mass inefficiency for lack of an alternative mid-density TPS. WTPS not only bridges this mid-density TPS gap but also offers a replacement for carbon phenolic, which itself requires a significant and costly redevelopment effort to re-establish its capability for use in the high heat flux missions recently prioritized in the NRC Decadal survey, including probe missions to Venus, Saturn and Neptune. This presentation will overview the WTPS concept and present some results from initial testing completed comparing WTPS architectures to heritage carbon phenolic.

Interfacial Studies of Sized Carbon Fiber

International Nuclear Information System (INIS)

Shahrul, S. N.; Hartini, M. N.; Hilmi, E. A.; Nizam, A.

2010-01-01

This study was performed to investigate the influence of sizing treatment on carbon fiber in respect of interfacial adhesion in composite materials, Epolam registered 2025. Fortafil unsized carbon fiber was used to performed the experiment. The fiber was commercially surface treated and it was a polyacrylonitrile based carbon fiber with 3000 filament per strand. Epicure registered 3370 was used as basic sizing chemical and dissolved in two types of solvent, ethanol and acetone for the comparison purpose. The single pull out test has been used to determine the influence of sizing on carbon fiber. The morphology of carbon fiber was observed by atomic force microscopy (AFM) and scanning electron microscopy (SEM). The apparent interfacial strength IFSS values determined by pull out test for the Epicure registered 3370/ethanol sized carbon fiber pointed to a good interfacial behaviour compared to the Epicure registered 3370/acetone sized carbon fiber. The Epicure registered 3370/ethanol sizing agent was found to be effective in promoting adhesion because of the chemical reactions between the sizing and Epolam registered 2025 during the curing process. From this work, it showed that sized carbon fiber using Epicure registered 3370 with addition of ethanol give higher mechanical properties of carbon fiber in terms of shear strength and also provided a good adhesion between fiber and matrix compared to the sizing chemical that contain acetone as a solvent.

Microfibrous {beta}-TCP/collagen scaffolds mimic woven bone in structure and composition

Energy Technology Data Exchange (ETDEWEB)

Zhang Shen; Zhang Xin; Cai Qing; Yang Xiaoping [Key Laboratory of Beijing City on Preparation and Processing of Novel Polymer Materials, College of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Wang Bo; Deng Xuliang, E-mail: yangxp@mail.buct.edu.c [Department of VIP Dental Service, School and Hospital of Stomatology, Peking University, Beijing 100081 (China)

2010-12-15

Woven bone, as the initial form of bone tissue, is always found in developing and repairing bone. It is thought of as a temporary scaffold for the deposition of osteogenic cells and the laying down of lamellar bone. Thus, we hypothesize that a matrix which resembles the architecture and components of woven bone can provide an osteoblastic microenvironment for bone cell growth and new bone formation. In this study, woven-bone-like beta-tricalcium phosphate ({beta}-TCP)/collagen scaffolds were fabricated by sol-gel electrospinning and impregnating methods. Optimization studies on sol-gel synthesis and electrospinning process were conducted respectively to prepare pure {beta}-TCP fibers with dimensions close to mineralized collagen fibrils in woven bone. The collagen-coating layer prepared by impregnation had an adhesive role that held the {beta}-TCP fibers together, and resulted in rapid degradation and matrix mineralization in in vitro tests. MG63 osteoblast-like cells seeded on the resultant scaffolds showed three-dimensional (3D) morphologies, and merged into multicellular layers after 7 days culture. Cytotoxicity test further revealed that extracts from the resultant scaffolds could promote the proliferation of MG63 cells. Therefore, the woven-bone-like matrix that we constructed favored the attachment and proliferation of MG63 cells in three dimensions. It has great potential ability to shorten the time of formation of new bone.

Microfibrous β-TCP/collagen scaffolds mimic woven bone in structure and composition

International Nuclear Information System (INIS)

Zhang Shen; Zhang Xin; Cai Qing; Yang Xiaoping; Wang Bo; Deng Xuliang

2010-01-01

Woven bone, as the initial form of bone tissue, is always found in developing and repairing bone. It is thought of as a temporary scaffold for the deposition of osteogenic cells and the laying down of lamellar bone. Thus, we hypothesize that a matrix which resembles the architecture and components of woven bone can provide an osteoblastic microenvironment for bone cell growth and new bone formation. In this study, woven-bone-like beta-tricalcium phosphate (β-TCP)/collagen scaffolds were fabricated by sol-gel electrospinning and impregnating methods. Optimization studies on sol-gel synthesis and electrospinning process were conducted respectively to prepare pure β-TCP fibers with dimensions close to mineralized collagen fibrils in woven bone. The collagen-coating layer prepared by impregnation had an adhesive role that held the β-TCP fibers together, and resulted in rapid degradation and matrix mineralization in in vitro tests. MG63 osteoblast-like cells seeded on the resultant scaffolds showed three-dimensional (3D) morphologies, and merged into multicellular layers after 7 days culture. Cytotoxicity test further revealed that extracts from the resultant scaffolds could promote the proliferation of MG63 cells. Therefore, the woven-bone-like matrix that we constructed favored the attachment and proliferation of MG63 cells in three dimensions. It has great potential ability to shorten the time of formation of new bone.

The woven fiber organic electrochemical transistors based on polypyrrole nanowires/reduced graphene oxide composites for glucose sensing.

Science.gov (United States)

Wang, Yuedan; Qing, Xing; Zhou, Quan; Zhang, Yang; Liu, Qiongzhen; Liu, Ke; Wang, Wenwen; Li, Mufang; Lu, Zhentan; Chen, Yuanli; Wang, Dong

2017-09-15

Novel woven fiber organic electrochemical transistors based on polypyrrole (PPy) nanowires and reduced graphene oxide (rGO) have been prepared. SEM revealed that the introduction of rGO nanosheets could induce the growth and increase the amount of PPy nanowires. Moreover, it could enhance the electrical performance of fiber transistors. The hybrid transistors showed high on/off ratio of 10 2 , fast switch speed, and long cycling stability. The glucose sensors based on the fiber organic electrochemical transistors have also been investigated, which exhibited outstanding sensitivity, as high as 0.773 NCR/decade, with a response time as fast as 0.5s, a linear range of 1nM to 5μM, a low detection concentration as well as good repeatability. In addition, the glucose could be selectively detected in the presence of ascorbic acid and uric acid interferences. The reliability of the proposed glucose sensor was evaluated in real samples of rabbit blood. All the results indicate that the novel fiber transistors pave the way for portable and wearable electronics devices, which have a promising future for healthcare and biological applications. Copyright © 2017 Elsevier B.V. All rights reserved.

Influence of carbon nanotubes coatings onto carbon fiber by oxidative treatments combined with electrophoretic deposition on interfacial properties of carbon fiber composite

International Nuclear Information System (INIS)

Deng, Chao; Jiang, Jianjun; Liu, Fa; Fang, Liangchao; Wang, Junbiao; Li, Dejia; Wu, Jianjun

2015-01-01

Graphical abstract: Carbon nanotube/carbon fiber hybrid fiber was proposed by the treatment with hydrogen peroxide and concentrated nitric acid combined with electrophoretic deposition process. - Highlights: • Carbon nanotube coated carbon fiber was prepared by two methods. • Uniform and dense CNTs network formed by oxidative treatments combined with EPD. • Pretreatment of the CF is beneficial to EPD of CNTs on carbon fiber surface. • CNTs enhanced the surface activity and wettability of carbon fibers. • CNTs have contributed to the interfacial properties of composite. - Abstract: To improve the interfacial performance of carbon fiber (CF) and epoxy resin, carbon nanotubes (CNTs) coatings were utilized to achieve this purpose through coating onto CF by the treatment with hydrogen peroxide and concentrated nitric acid combined with electrophoretic deposition (EPD) process. The influence of electrophoretically deposited CNTs coatings on the surface properties of CFs were investigated by Fourier transform infrared spectrometer, atomic force microscopy, scanning electron microscopy and dynamic contact angle analysis. The results indicated that the deposition of carbon nanotubes introduced some polar groups to carbon fiber surfaces, enhanced surface roughness and changed surface morphologies of carbon fibers. Surface wettability of carbon fibers may be significantly improved by increasing surface free energy of the fibers due to the deposition of CNTs. The thickness and density of the coatings increases with the introduction of pretreatment of the CF during the EPD process. Short beam shear test was performed to examine the effect of carbon fiber functionalization on mechanical properties of the carbon fiber/epoxy resin composites. The interfacial adhesion of CNTs/CF reinforced epoxy composites showed obvious enhancement of interlaminar shear strength by 60.2% and scanning electron microscope photographs showed that the failure mode of composites was changed

Interlaminar shear strength of SiC matrix composites reinforced by continuous fibers at 900 °C in air

International Nuclear Information System (INIS)

Zhang, Chengyu; Gou, Jianjie; Qiao, Shengru; Wang, Xuanwei; Zhang, Jun

2014-01-01

Highlights: • The application of SiC fiber could improve ILSS of the SiC matrix composites. • The orientation of the warp fibers plays a critical role in determining ILSS of 2.5D-C/SiC. • The failure mechanisms of 2D composites involve matrix cracking, and interfacial debonding. - Abstract: To reveal the shear properties of SiC matrix composites, interlaminar shear strength (ILSS) of three kinds of silicon carbide matrix composites was investigated by compression of the double notched shear specimen (DNS) at 900 °C in air. The investigated composites included a woven plain carbon fiber reinforced silicon carbide composite (2D-C/SiC), a two-and-a-half-dimensional carbon fiber-reinforced silicon carbide composite (2.5D-C/SiC) and a woven plain silicon carbon fiber reinforced silicon carbide composite (2D-SiC/SiC). A scanning electron microscope was employed to observe the microstructure and fracture morphologies. It can be found that the fiber type and reinforcement architecture have significant impacts on the ILSS of the SiC matrix composites. Great anisotropy of ILSS can be found for 2.5D-C/SiC because of the different fracture resistance of the warp fibers. Larger ILSS can be obtained when the specimens was loaded along the weft direction. In addition, the SiC fibers could enhance the ILSS, compared with carbon fibers. The improvement is attributed to the higher oxidation resistance of SiC fibers and the similar thermal expansion coefficients between the matrix and the fibers

Evaluation of Mechanical Property of Carbon Fiber/Polypropylene Composite According to Carbon Fiber Surface Treatment

International Nuclear Information System (INIS)

Han, Song Hee; Oh, Hyun Ju; Kim, Seong Su

2013-01-01

In this study, the mechanical properties of a carbon fiber/polypropylene composite were evaluated according to the carbon fiber surface treatment. Carbon fiber surface treatments such as silane coupling agents and plasma treatment were performed to enhance the interfacial strength between carbon fibers and polypropylene. The treated carbon fiber surface was characterized by XP S, Sem, and single-filament tensile test. The interlaminar shear strength (Ilks) of the composite with respect to the surface treatment was determined by a short beam shear test. The test results showed that the Ilks of the plasma-treated specimen increased with the treatment time. The Ilks of the specimen treated with a silane coupling agent after plasma treatment increased by 48.7% compared to that of the untreated specimen

Patterned functional carbon fibers from polyethylene

Energy Technology Data Exchange (ETDEWEB)

Hunt, Marcus A [ORNL; Saito, Tomonori [ORNL; Brown, Rebecca H [ORNL; Kumbhar, Amar S [University of North Carolina, Chapel Hill; Naskar, Amit K [ORNL

2012-01-01

Patterned, continuous carbon fibers with controlled surface geometry were produced from a novel melt-processible carbon precursor. This portends the use of a unique technique to produce such technologically innovative fibers in large volume for important applications. The novelties of this technique include ease of designing and fabricating fibers with customized surface contour, the ability to manipulate filament diameter from submicron scale to a couple of orders of magnitude larger scale, and the amenable porosity gradient across the carbon wall by diffusion controlled functionalization of precursor. The geometry of fiber cross-section was tailored by using bicomponent melt-spinning with shaped dies and controlling the melt-processing of the precursor polymer. Circular, trilobal, gear-shaped hollow fibers, and solid star-shaped carbon fibers of 0.5 - 20 um diameters, either in self-assembled bundle form, or non-bonded loose filament form, were produced by carbonizing functionalized-polyethylene fibers. Prior to carbonization, melt-spun fibers were converted to a char-forming mass by optimizing the sulfonation on polyethylene macromolecules. The fibers exhibited distinctly ordered carbon morphologies at the outside skin compared to the inner surface or fiber core. Such order in carbon microstructure can be further tuned by altering processing parameters. Partially sulfonated polyethylene-derived hollow carbon fibers exhibit 2-10 fold surface area (50-500 m2/g) compared to the solid fibers (10-25 m2/g) with pore sizes closer to the inside diameter of the filaments larger than the sizes on the outer layer. These specially functionalized carbon fibers hold promise for extraordinary performance improvements when used, for example, as composite reinforcements, catalyst support media, membranes for gas separation, CO2 sorbents, and active electrodes and current collectors for energy storage applications.

Carbon fiber manufacturing via plasma technology

Science.gov (United States)

Paulauskas, Felix L.; Yarborough, Kenneth D.; Meek, Thomas T.

2002-01-01

The disclosed invention introduces a novel method of manufacturing carbon and/or graphite fibers that avoids the high costs associated with conventional carbonization processes. The method of the present invention avoids these costs by utilizing plasma technology in connection with electromagnetic radiation to produce carbon and/or graphite fibers from fully or partially stabilized carbon fiber precursors. In general, the stabilized or partially stabilized carbon fiber precursors are placed under slight tension, in an oxygen-free atmosphere, and carbonized using a plasma and electromagnetic radiation having a power input which is increased as the fibers become more carbonized and progress towards a final carbon or graphite product. In an additional step, the final carbon or graphite product may be surface treated with an oxygen-plasma treatment to enhance adhesion to matrix materials.

Geometrical Modeling of Woven Fabrics Weavability-Limit New Relationships

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Dalal Mohamed

2017-03-01

Full Text Available The weavability limit and tightness for 2D and 3D woven fabrics is an important factor and depends on many geometric parameters. Based on a comprehensive review of the literature on textile fabric construction and property, and related research on fabric geometry, a study of the weavability limit and tightness relationships of 2D and 3D woven fabrics was undertaken. Experiments were conducted on a representative number of polyester and cotton woven fabrics which have been woven in our workshop, using three machines endowed with different insertion systems (rapier, projectiles and air jet. Afterwards, these woven fabrics have been analyzed in the laboratory to determine their physical and mechanical characteristics using air permeability-meter and KES-F KAWABATA Evaluation System for Fabrics. In this study, the current Booten’s weavability limit and tightness relationships based on Ashenhurst’s, Peirce’s, Love’s, Russell’s, Galuszynskl’s theory and maximum-weavability is reviewed and modified as new relationships to expand their use to general cases (2D and 3D woven fabrics, all fiber materiel, all yarns etc…. The theoretical relationships were examined and found to agree with experimental results. It was concluded that the weavability limit and tightness relationships are useful tools for weavers in predicting whether a proposed fabric construction was weavable and also in predicting and explaining their physical and mechanical properties.

Manufacturing of Nanocomposite Carbon Fibers and Composite Cylinders

Science.gov (United States)

Tan, Seng; Zhou, Jian-guo

2013-01-01

Pitch-based nanocomposite carbon fibers were prepared with various percentages of carbon nanofibers (CNFs), and the fibers were used for manufacturing composite structures. Experimental results show that these nanocomposite carbon fibers exhibit improved structural and electrical conductivity properties as compared to unreinforced carbon fibers. Composite panels fabricated from these nanocomposite carbon fibers and an epoxy system also show the same properties transformed from the fibers. Single-fiber testing per ASTM C1557 standard indicates that the nanocomposite carbon fiber has a tensile modulus of 110% higher, and a tensile strength 17.7% times higher, than the conventional carbon fiber manufactured from pitch. Also, the electrical resistance of the carbon fiber carbonized at 900 C was reduced from 4.8 to 2.2 ohm/cm. The manufacturing of the nanocomposite carbon fiber was based on an extrusion, non-solvent process. The precursor fibers were then carbonized and graphitized. The resultant fibers are continuous.

Interconnecting Carbon Fibers with the In-situ Electrochemically Exfoliated Graphene as Advanced Binder-free Electrode Materials for Flexible Supercapacitor.

Science.gov (United States)

Zou, Yuqin; Wang, Shuangyin

2015-07-07

Flexible energy storage devices are highly demanded for various applications. Carbon cloth (CC) woven by carbon fibers (CFs) is typically used as electrode or current collector for flexible devices. The low surface area of CC and the presence of big gaps (ca. micro-size) between individual CFs lead to poor performance. Herein, we interconnect individual CFs through the in-situ exfoliated graphene with high surface area by the electrochemical intercalation method. The interconnected CFs are used as both current collector and electrode materials for flexible supercapacitors, in which the in-situ exfoliated graphene act as active materials and conductive "binders". The in-situ electrochemical intercalation technique ensures the low contact resistance between electrode (graphene) and current collector (carbon cloth) with enhanced conductivity. The as-prepared electrode materials show significantly improved performance for flexible supercapacitors.

Hybrid Composites Based on Carbon Fiber/Carbon Nanofilament Reinforcement

Directory of Open Access Journals (Sweden)

Mehran Tehrani

2014-05-01

Full Text Available Carbon nanofilament and nanotubes (CNTs have shown promise for enhancing the mechanical properties of fiber-reinforced composites (FRPs and imparting multi-functionalities to them. While direct mixing of carbon nanofilaments with the polymer matrix in FRPs has several drawbacks, a high volume of uniform nanofilaments can be directly grown on fiber surfaces prior to composite fabrication. This study demonstrates the ability to create carbon nanofilaments on the surface of carbon fibers employing a synthesis method, graphitic structures by design (GSD, in which carbon structures are grown from fuel mixtures using nickel particles as the catalyst. The synthesis technique is proven feasible to grow nanofilament structures—from ethylene mixtures at 550 °C—on commercial polyacrylonitrile (PAN-based carbon fibers. Raman spectroscopy and electron microscopy were employed to characterize the surface-grown carbon species. For comparison purposes, a catalytic chemical vapor deposition (CCVD technique was also utilized to grow multiwall CNTs (MWCNTs on carbon fiber yarns. The mechanical characterization showed that composites using the GSD-grown carbon nanofilaments outperform those using the CCVD-grown CNTs in terms of stiffness and tensile strength. The results suggest that further optimization of the GSD growth time, patterning and thermal shield coating of the carbon fibers is required to fully materialize the potential benefits of the GSD technique.

Hybrid carbon-glass fiber/toughened epoxy thick composites subject to drop-weight and ballistic impacts

Science.gov (United States)

Sevkat, Ercan

The goals of this study are to investigate the low velocity and ballistic impact response of thick-section hybrid fiber composites at room temperature. Plain-woven S2-Glass and IM7 Graphite fabrics are chosen as fiber materials reinforcing the SC-79 epoxy. Four different types of composites consisting of alternating layers of glass and graphite woven fabric sheets are considered. Tensile tests are conducted using 98 KN (22 kip) MTS testing machine equipped with environmental chamber. Low-velocity impact tests are conducted using an Instron-Dynatup 8250 impact test machine equipped with an environmental chamber. Ballistic impact tests are performed using helium pressured high-speed gas-gun. Tensile tests results were used to define the material behavior of the hybrid and non-hybrid composites in Finite Element modeling. The low velocity and ballistic impact tests showed that hybrid composites performance was somewhere between non-hybrid woven composites. Using woven glass fabrics as outer skin improved the impact performance of woven graphite composite. However hybrid composites are prone to delamination especially between dissimilar layers. The ballistic limit velocity V50 hybrid composites were higher that of woven graphite composite and lower than that of woven glass composite. Both destructive cross-sectional micrographs and nondestructive ultrasonic techniques are used to evaluate the damage created by impact. The Finite Element code LS-DYNA is chosen to perform numerical simulations of low velocity and ballistic impact on thick-section hybrid composites. The damage progression in these composites shows anisotropic nonlinearity. The material model to describe this behavior is not available in LS-DYNA material library. Initially, linear orthotropic material with damage (Chan-Chan Model) is employed to simulate some of the experimental results. Then, user-defined material subroutine is incorporated into LS-DYNA to simulate the nonlinear behavior. The

Carbon composites composites with carbon fibers, nanofibers, and nanotubes

CERN Document Server

Chung, Deborah D L

2017-01-01

Carbon Composites: Composites with Carbon Fibers, Nanofibers, and Nanotubes, Second Edition, provides the reader with information on a wide range of carbon fiber composites, including polymer-matrix, metal-matrix, carbon-matrix, ceramic-matrix and cement-matrix composites. In contrast to other books on composites, this work emphasizes materials rather than mechanics. This emphasis reflects the key role of materials science and engineering in the development of composite materials. The applications focus of the book covers both the developing range of structural applications for carbon fiber composites, including military and civil aircraft, automobiles and construction, and non-structural applications, including electromagnetic shielding, sensing/monitoring, vibration damping, energy storage, energy generation, and deicing. In addition to these new application areas, new material in this updated edition includes coverage of cement-matrix composites, carbon nanofibers, carbon matrix precursors, fiber surface ...

Recycling high-performance carbon fiber reinforced polymer composites using sub-critical and supercritical water

Science.gov (United States)

Knight, Chase C.

Carbon fiber reinforced plastics (CFRP) are composite materials that consist of carbon fibers embedded in a polymer matrix, a combination that yields materials with properties exceeding the individual properties of each component. CFRP have several advantages over metals: they offer superior strength to weight ratios and superior resistance to corrosion and chemical attack. These advantages, along with continuing improvement in manufacturing processes, have resulted in rapid growth in the number of CFRP products and applications especially in the aerospace/aviation, wind energy, automotive, and sporting goods industries. Due to theses well-documented benefits and advancements in manufacturing capabilities, CFRP will continue to replace traditional materials of construction throughout several industries. However, some of the same properties that make CFRP outstanding materials also pose a major problem once these materials reach the end of service life. They become difficult to recycle. With composite consumption in North America growing by almost 5 times the rate of the US GDP in 2012, this lack of recyclability is a growing concern. As consumption increases, more waste will inevitably be generated. Current composite recycling technologies include mechanical recycling, thermal processing, and chemical processing. The major challenge of CFRP recycling is the ability to recover materials of high-value and preserve their properties. To this end, the most suitable technology is chemical processing, where the polymer matrix can be broken down and removed from the fiber, with limited damage to the fibers. This can be achieved using high concentration acids, but such a process is undesirable due to the toxicity of such materials. A viable alternative to acid is water in the sub-critical and supercritical region. Under these conditions, the behavior of this abundant and most environmentally friendly solvent resembles that of an organic compound, facilitating the breakdown

High energy ballistic and fracture comparison between multilayered armor systems using non-woven curaua fabric composites and aramid laminates

Directory of Open Access Journals (Sweden)

Fábio de Oliveira Braga

2017-10-01

Full Text Available For personal protection against high kinetic energy projectiles, multilayered armor systems (MAS are usually the best option. They combine synergistically the properties of different materials such as ceramics, composites and metals. In the present work, ballistic tests were performed to evaluate multilayered armor systems (MAS using curaua non-woven fabric epoxy composites as second layer. A comparison to a MAS using aramid (Kevlar™ fabric laminates was made. The results showed that the curaua non-woven fabric composites are suitable to the high ballistic applications, and are promising substitutes for aramid fabric laminates. Keywords: Composite, Natural fiber, Curaua fiber, Non-woven fabric, Aramid laminate, Ballistic test

Interfacial enhancement of carbon fiber/nylon 12 composites by grafting nylon 6 to the surface of carbon fiber

Science.gov (United States)

Hui, Chen; Qingyu, Cai; Jing, Wu; Xiaohong, Xia; Hongbo, Liu; Zhanjun, Luo

2018-05-01

Nylon 6 (PA6) grafted onto carbon fiber (CF) after chemical oxidation treatment was in an attempt to reinforce the mechanical properties of carbon fiber composites. Scanning electronic microscopy (SEM), Fourier transform infrared analysis (FT-IR), X-ray photoelectron spectroscope (XPS) and thermogravimetric analysis (TG) were selected to characterize carbon fibers with different surface treated. Experimental results showed that PA6 was grafted uniformly on the fiber surface through the anionic polymerization. A large number of functional groups were introduced to the fiber surface and the surface roughness was increased. After grafting PA6 on the oxidized carbon fibers, it played an important role on improving the interfacial adhesion between the fibers and the matrix by improving PA12 wettability, increasing chemical bonding and mechanical interlocking. Compared with the desized CF composites, the tensile strength of PA6-CF/PA12 composites was increased by 30.8% from 53.9 MPa to 70.2 MPa. All results indicated that grafting PA6 onto carbon fiber surface was an effective method to enhance the mechanical strength of carbon fiber/nylon 12 composites.

Low Cost Carbon Fiber From Renewable Resources

International Nuclear Information System (INIS)

Compere, A.L.

2001-01-01

The Department of Energy Partnership for a New Generation of Vehicles has shown that, by lowering overall weight, the use of carbon fiber composites could dramatically decrease domestic vehicle fuel consumption. For the automotive industry to benefit from carbon fiber technology, fiber production will need to be substantially increased and fiber price decreased to$7/kg. To achieve this cost objective, alternate precursors to pitch and polyacrylonitrile (PAN) are being investigated as possible carbon fiber feedstocks. Additionally, sufficient fiber to provide 10 to 100 kg for each of the 13 million cars and light trucks produced annually in the U.S. will require an increase of 5 to 50-fold in worldwide carbon fiber production. High-volume, renewable or recycled materials, including lignin, cellulosic fibers, routinely recycled petrochemical fibers, and blends of these components, appear attractive because the cost of these materials is inherently both low and insensitive to changes in petroleum price. Current studies have shown that a number of recycled and renewable polymers can be incorporated into melt-spun fibers attractive as carbon fiber feedstocks. Highly extrudable lignin blends have attractive yields and can be readily carbonized and graphitized. Examination of the physical structure and properties of carbonized and graphitized fibers indicates the feasibility of use in transportation composite applications

Effect of Thermally Reduced Graphene Oxide on Mechanical Properties of Woven Carbon Fiber/Epoxy Composite

Directory of Open Access Journals (Sweden)

Nitai Chandra Adak

2018-02-01

Full Text Available Thermally reduced graphene oxide (TRGO was incorporated as a reinforcing filler in the epoxy resin to investigate the effect on the mechanical properties of carbon fiber (CF/epoxy composites. At first, the epoxy matrix was modified by adding different wt % of TRGO from 0.05 to 0.4 wt % followed by the preparation of TRGO/CF/epoxy composites througha vacuum-assisted resin transfer molding process. The prepared TRGO was characterized by using Fourier transform infrared spectroscopy, Raman Spectroscopy and field emission scanning electron microscopy (FE-SEM techniques. It was observed that the wrinkled structure of synthesized TRGO may be helpful to interlock with the epoxy resin and CF.The inter-laminar shear strength, in-plane fracture toughness and impact strength increased by ~67%, 62% and 93% at 0.2 wt % of TRGO loading in the CF/epoxy composites as compared to the CF reinforced epoxy. The mechanical properties of the hybrid composites decreased beyond the 0.2 wt % of TRGO incorporation in the epoxy resin. The fracture surfaces of the hybrid composites were studied by FE-SEM image analysis to investigate the synergistic effect of TRGO in the CF/epoxy composite. This study suggested that TRGO could be used asgood nanofiller to resist the matrix and fiber fracture.

Highly thermal conductive carbon fiber/boron carbide composite material

International Nuclear Information System (INIS)

Chiba, Akio; Suzuki, Yasutaka; Goto, Sumitaka; Saito, Yukio; Jinbo, Ryutaro; Ogiwara, Norio; Saido, Masahiro.

1996-01-01

In a composite member for use in walls of a thermonuclear reactor, if carbon fibers and boron carbide are mixed, since they are brought into contact with each other directly, boron is reacted with the carbon fibers to form boron carbide to lower thermal conductivity of the carbon fibers. Then, in the present invention, graphite or amorphous carbon is filled between the carbon fibers to provide a fiber bundle of not less than 500 carbon fibers. Further, the surface of the fiber bundle is coated with graphite or amorphous carbon to suppress diffusion or solid solubilization of boron to carbon fibers or reaction of them. Then, lowering of thermal conductivity of the carbon fibers is prevented, as well as the mixing amount of the carbon fiber bundles with boron carbide, a sintering temperature and orientation of carbon fiber bundles are optimized to provide a highly thermal conductive carbon fiber/boron carbide composite material. In addition, carbide or boride type short fibers, spherical graphite, and amorphous carbon are mixed in the boron carbide to prevent development of cracks. Diffusion or solid solubilization of boron to carbon fibers is reduced or reaction of them if the carbon fibers are bundled. (N.H.)

Preparation and characterization of carbon nanotube-hybridized carbon fiber to reinforce epoxy composite

International Nuclear Information System (INIS)

An, Feng; Lu, Chunxiang; Li, Yonghong; Guo, Jinhai; Lu, Xiaoxuan; Lu, Huibin; He, Shuqing; Yang, Yu

2012-01-01

Highlights: → CNTs were uniformly grown onto the carbon fibers. → No obvious mechanical properties of carbon fiber were observed after CNT growth. → The IFSS of multiscale epoxy composite was measured by single fiber pull-out tests. → Observing fractography of composite, the fracture modes of CNTs were discussed. -- Abstract: The multiscale carbon nanotube-hybridized carbon fiber was prepared by a newly developed aerosol-assisted chemical vapour deposition. Scanning electron microscopy and transmission electron microscope were carried out to characterize this multiscale material. Compared with the original carbon fibers, the fabrication of this hybrid fiber resulted in an almost threefold increase of BET surface area to reach 2.22 m 2 /g. Meanwhile, there was a slight degradation of fiber tensile strength within 10%, while the fiber modulus was not significantly affected. The interfacial shearing strength of a carbon fiber-reinforced polymer composite with carbon nanotube-hybridized carbon fiber and an epoxy matrix was determined from the single fiber pull-out tests of microdroplet composite. Due to an efficient increase of load transfer at the fiber/matrix interfaces, the interracial shear strength of composite reinforced by carbon nanotube-hybridized carbon fiber is almost 94% higher than that of one reinforced by the original carbon fiber. Based on the fractured morphologies of the composites, the interfacial reinforcing mechanisms were discussed through proposing different types of carbon nanotube fracture modes along with fiber pulling out from epoxy composites.

Effect of sizing on carbon fiber surface properties and fibers/epoxy interfacial adhesion

International Nuclear Information System (INIS)

Dai Zhishuang; Shi Fenghui; Zhang Baoyan; Li Min; Zhang Zuoguang

2011-01-01

This paper aims to study effect of sizing on surface properties of carbon fiber and the fiber/epoxy interfacial adhesion by comparing sized and desized T300B and T700SC carbon fibers. By means of X-ray photoelectron spectroscopy (XPS), activated carbon atoms can be detected, which are defined as the carbon atoms conjunction with oxygen and nitrogen. Surface chemistry analysis shows that the desized carbon fibers present less concentration of activated carbon, especially those connect with the hydroxyl and epoxy groups. Inverse gas chromatography (IGC) analysis reveals that the desized carbon fibers have larger dispersive surface energy γ S D and smaller polar component γ S SP than the commercial sized ones. Moreover, micro-droplet test shows that the interfacial shear strength (IFSS) of the desized carbon fiber/epoxy is higher than those of the T300B and T700SC. Variations of the IFSS for both the sized and desized carbon fibers correspond to γ S D /γ S tendency of the fiber surface, however the work of adhesion does not reveal close correlation with IFSS trend for different fiber/epoxy systems.

Influence of Fiber Content on Mechanical and Morphological Properties of Woven Kenaf Reinforced PVB Film Produced Using a Hot Press Technique

Directory of Open Access Journals (Sweden)

Suhad D. Salman

2016-01-01

Full Text Available This work addresses the results of experimental investigation carried out on mechanical and morphological properties of plain woven kenaf fiber reinforced PVB film which was prepared by hot press technique. The composites were prepared with various fiber contents: 0%, 10%, 20%, 30%, 40%, 50%, and 60% (by weight, with the processing parameters 165°C, 20 min, and at a pressure of 8 MPa applied on the material. Tensile, flexural, and Charpy impact properties were studied as well as morphological properties of impact fracture surface. With the increase in kenaf fibers content up to 40%, the PVB composites have shown lower tensile and flexural strength accompanied with reduction in the ultimate strain of the composite. The results showed that impact properties were affected in markedly different ways by using various kenaf contents and decrease with the increase in kenaf fiber content up to 40%; however, high impact strength was observed even with 40% kenaf fiber content. Furthermore, scanning electron microscopy for impact samples was utilised to demonstrate the different failures in the fracture surfaces for various kenaf fibers contents.

Bearing Stress at Failure of Double-Lap Hybrid Joints in Woven Fabric Kenaf Fiber Composite Plates under Quasi-static Loading

Directory of Open Access Journals (Sweden)

Lee Sim Yee

2017-01-01

Full Text Available The present paper is focused on the bearing stress at failure of double-lap woven fabric kenaf fiber reinforced polymer (KFRP hybrid bonded-bolted joints in experimental frameworks. The effects of different normalized plate width (plate width/hole diameter, W/d, lay-up types and bolt loads were incorporated in current study as specified in testing series. Generally, hybrid joint coupons separated within adhesive layer prior to net-tension failure or bearing/net-tension failure. The bearing stress at failure increased as W/d ratio increment, critical W/d is given as four and three in clamped and finger tight condition respectively. Lay-up types present insignificant effect to bearing stress at failure due to low volume fiber fraction in kenaf fiber composites. Combination of thicker and clamped conditions plate demonstrated greater bearing stress than equivalent finger-tight (FT conditions due to higher load transferred from friction, as expected.

Experimental and Numerical Studies on Fiber Deformation and Formability in Thermoforming Process Using a Fast-Cure Carbon Prepreg: Effect of Stacking Sequence and Mold Geometry

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Daeryeong Bae

2018-05-01

Full Text Available A fast-cure carbon fiber/epoxy prepreg was thermoformed against a replicated automotive roof panel mold (square-cup to investigate the effect of the stacking sequence of prepreg layers with unidirectional and plane woven fabrics and mold geometry with different drawing angles and depths on the fiber deformation and formability of the prepreg. The optimum forming condition was determined via analysis of the material properties of epoxy resin. The non-linear mechanical properties of prepreg at the deformation modes of inter- and intra-ply shear, tensile and bending were measured to be used as input data for the commercial virtual forming simulation software. The prepreg with a stacking sequence containing the plain-woven carbon prepreg on the outer layer of the laminate was successfully thermoformed against a mold with a depth of 20 mm and a tilting angle of 110°. Experimental results for the shear deformations at each corner of the thermoformed square-cup product were compared with the simulation and a similarity in the overall tendency of the shear angle in the path at each corner was observed. The results are expected to contribute to the optimization of parameters on materials, mold design and processing in the thermoforming mass-production process for manufacturing high quality automotive parts with a square-cup geometry.

Experimental and Numerical Studies on Fiber Deformation and Formability in Thermoforming Process Using a Fast-Cure Carbon Prepreg: Effect of Stacking Sequence and Mold Geometry

Science.gov (United States)

Bae, Daeryeong; Kim, Shino; Lee, Wonoh; Yi, Jin Woo; Um, Moon Kwang; Seong, Dong Gi

2018-01-01

A fast-cure carbon fiber/epoxy prepreg was thermoformed against a replicated automotive roof panel mold (square-cup) to investigate the effect of the stacking sequence of prepreg layers with unidirectional and plane woven fabrics and mold geometry with different drawing angles and depths on the fiber deformation and formability of the prepreg. The optimum forming condition was determined via analysis of the material properties of epoxy resin. The non-linear mechanical properties of prepreg at the deformation modes of inter- and intra-ply shear, tensile and bending were measured to be used as input data for the commercial virtual forming simulation software. The prepreg with a stacking sequence containing the plain-woven carbon prepreg on the outer layer of the laminate was successfully thermoformed against a mold with a depth of 20 mm and a tilting angle of 110°. Experimental results for the shear deformations at each corner of the thermoformed square-cup product were compared with the simulation and a similarity in the overall tendency of the shear angle in the path at each corner was observed. The results are expected to contribute to the optimization of parameters on materials, mold design and processing in the thermoforming mass-production process for manufacturing high quality automotive parts with a square-cup geometry. PMID:29883413

Adsorption characteristics of activated carbon hollow fibers

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B. V. Kaludjerović

2009-01-01

Full Text Available Carbon hollow fibers were prepared with regenerated cellulose or polysulfone hollow fibers by chemical activation using sodium phosphate dibasic followed by the carbonization process. The activation process increases the adsorption properties of fibers which is more prominent for active carbone fibers obtained from the cellulose precursor. Chemical activation with sodium phosphate dibasic produces an active carbon material with both mesopores and micropores.

Carbon fiber content measurement in composite

Science.gov (United States)

Wang, Qiushi

Carbon fiber reinforced polymers (CFRPs) have been widely used in various structural applications in industries such as aerospace and automotive because of their high specific stiffness and specific strength. Their mechanical properties are strongly influenced by the carbon fiber content in the composites. Measurement of the carbon fiber content in CFRPs is essential for product quality control and process optimization. In this work, a novel carbonization-in-nitrogen method (CIN) is developed to characterize the fiber content in carbon fiber reinforced thermoset and thermoplastic composites. In this method, a carbon fiber composite sample is carbonized in a nitrogen environment at elevated temperatures, alongside a neat resin sample. The carbon fibers are protected from oxidization while the resin (the neat resin and the resin matrix in the composite sample) is carbonized under the nitrogen environment. The residue of the carbonized neat resin sample is used to calibrate the resin carbonization rate and calculate the amount of the resin matrix in the composite sample. The new method has been validated on several thermoset and thermoplastic resin systems and found to yield an accurate measurement of fiber content in carbon fiber polymer composites. In order to further understand the thermal degradation behavior of the high temperature thermoplastic polymer during the carbonization process, the mechanism and the kinetic model of thermal degradation behavior of carbon fiber reinforced poly (phenylene sulfide) (CPPS) are studied using thermogravimetry analysis (TGA). The CPPS is subjected to TGA in an air and nitrogen atmosphere at heating rates from 5 to 40°C min--1. The TGA curves obtained in air are different from those in nitrogen. This demonstrates that weight loss occurs in a single stage in nitrogen but in two stages in air. To elucidate this difference, thermal decomposition kinetics is analyzed by applying the Kissinger, Flynn-Wall-Ozawa, Coat-Redfern and

Hybrid Effect Evaluation of Steel Fiber and Carbon Fiber on the Performance of the Fiber Reinforced Concrete.

Science.gov (United States)

Song, Weimin; Yin, Jian

2016-08-18

Fiber reinforcement is an important method to enhance the performance of concrete. In this study, the compressive test and impact test were conducted, and then the hybrid effect between steel fiber (SF) and carbon fiber (CF) was evaluated by employing the hybrid effect index. Compressive toughness and impact toughness of steel fiber reinforced concrete (SFRC), carbon fiber reinforced concrete (CFRC) and hybrid fiber reinforced concrete (HFRC) were explored at steel fiber volume fraction 0.5%, 1%, 1.5% and carbon fiber 0.1%, 0.2%, 0.3%. Results showed that the addition of steel fiber and carbon fiber can increase the compressive strength. SF, CF and the hybridization between them could increase the compressive toughness significantly. The impact test results showed that as the volume of fiber increased, the impact number of the first visible crack and the ultimate failure also increased. The improvement of toughness mainly lay in improving the crack resistance after the first crack. Based on the test results, the positive hybrid effect of steel fiber and carbon fiber existed in hybrid fiber reinforced concrete. The relationship between the compressive toughness and impact toughness was also explored.

Glycolysis of carbon fiber-epoxy unidirectional mat catalysed by sodium hydroxide

Science.gov (United States)

Zaini, Mariana Binti Mohd; Badri, Khairiah Haji

2014-09-01

This study was conducted to recycle carbon fibre-epoxy (CFRP) composite in woven sheet/ mat form. The CFRP was recycled through glycolysis with polyethlyene glycol (PEG 200) as the solvent. The CFRP was loaded into the solvent at a ratio of 4:1 (w/w). PEG200 was diluted with water to a ratio of 80:20 (v/v). This reaction was catalysed by sodium hydroxide (NaOH) solution with varying concentrations at 1.5, 1.7 and 1.9% (w/v). The glycolysis was conducted at 180-190 °C. The recovered CF (rCF) was analysed using Fourier Transform Infrared (FTIR), Scanning Electron Microscopy (SEM) and Energy Dispersive X-Ray (EDX) while the degraded solution was analysed using FTIR and the epoxy content was determined. The FTIR spectrum of the rCF exhibited the disappearance of the COC peak belonged to epoxy and supported by the SEM micrographs that showed clear rCF. On the other hand, the analysed filtrate detected the disappearance of oxygen peak element in the EDX spectrum for all rCF samples. This gave an indication that the epoxy resin has been removed from the surface of the carbon fiber.

Glycolysis of carbon fiber-epoxy unidirectional mat catalysed by sodium hydroxide

Energy Technology Data Exchange (ETDEWEB)

Zaini, Mariana Binti Mohd [School of Chemical Sciences and Food Technology, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 UKM Bangi, Selangor (Malaysia); Badri, Khairiah Haji [School of Chemical Sciences and Food Technology, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 UKM Bangi, Selangor, Malaysia and Polymer Research Center, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43 (Malaysia)

2014-09-03

This study was conducted to recycle carbon fibre-epoxy (CFRP) composite in woven sheet/ mat form. The CFRP was recycled through glycolysis with polyethlyene glycol (PEG 200) as the solvent. The CFRP was loaded into the solvent at a ratio of 4:1 (w/w). PEG200 was diluted with water to a ratio of 80:20 (v/v). This reaction was catalysed by sodium hydroxide (NaOH) solution with varying concentrations at 1.5, 1.7 and 1.9% (w/v). The glycolysis was conducted at 180-190 °C. The recovered CF (rCF) was analysed using Fourier Transform Infrared (FTIR), Scanning Electron Microscopy (SEM) and Energy Dispersive X-Ray (EDX) while the degraded solution was analysed using FTIR and the epoxy content was determined. The FTIR spectrum of the rCF exhibited the disappearance of the COC peak belonged to epoxy and supported by the SEM micrographs that showed clear rCF. On the other hand, the analysed filtrate detected the disappearance of oxygen peak element in the EDX spectrum for all rCF samples. This gave an indication that the epoxy resin has been removed from the surface of the carbon fiber.

Woven type smart soft composite beam with in-plane shape retention

International Nuclear Information System (INIS)

Wu, Renzhe; Han, Min-Woo; Lee, Gil-Yong; Ahn, Sung-Hoon

2013-01-01

Shape memory alloy (SMA) wire embedded composites (SMAECs) are widely used as morphing structures in small-size and high-output systems. However, conventional SMAECs cannot keep deformed shapes without additional energy. In this paper, a new kind of smart structure named the woven type smart soft composite (SSC) beam is introduced, which is not only capable of morphing, but also maintaining its deformed shape without additional energy. The woven type SSC beam consists of two parts: woven wires and matrix. The selected woven wires are nitinol (Ni–Ti) SMA wires and glass fibers, while the matrix part is polydimethylsiloxane (PDMS). In order to evaluate the performance of the woven type SSC beam in areas such as in-plane deformation, blocking force and repeatability, a beam-shape specimen is prepared of size 100 mm (length) × 8 mm (width) ×3 mm (thickness). The fabricated SSC beam achieved 21 mm deformation and 16 mm shape retention. Blocking force was measured using a dynamometer, and was about 60 mN. In the repeatability test, it recovered almost the same position when its cooling time was 90 s more. Consequently, the woven type SSC beam can be applied to bio-mimicking, soft morphing actuators, consuming less energy than traditional SMAECs. (paper)

Carbon nanotube fiber spun from wetted ribbon

Science.gov (United States)

Zhu, Yuntian T; Arendt, Paul; Zhang, Xiefei; Li, Qingwen; Fu, Lei; Zheng, Lianxi

2014-04-29

A fiber of carbon nanotubes was prepared by a wet-spinning method involving drawing carbon nanotubes away from a substantially aligned, supported array of carbon nanotubes to form a ribbon, wetting the ribbon with a liquid, and spinning a fiber from the wetted ribbon. The liquid can be a polymer solution and after forming the fiber, the polymer can be cured. The resulting fiber has a higher tensile strength and higher conductivity compared to dry-spun fibers and to wet-spun fibers prepared by other methods.

Fiscal 1999 achievement report on regional consortium research and development project. Regional consortium research and development in its 3rd year (Development of technology for treating aquatic environments using microorganisms fixed carbon fibers--Abbreviation: Carbon/aquatic environment project); 1999 nendo tanso sen'i nansoshiki eno biseibutsu kochaku gensho wo riyoshita mizukankyo seibi gijutsu no kaihatsu (ryakusho: tanso mizukankyo project) seika hokokusho. 3

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

A carbon fiber has been developed, which is easy to fabricate and allows microorganisms to anchor on. For its application to purify water, the fiber should be formed into an umbrella-type fringe and used in water featuring BOD (biological oxygen demand): 5-600ppm and chlorophyll-a: 80{mu}g/L or less and flowing at an appropriate speed. Communities of microbes speedily anchor themselves in large quantities on the carbon fiber fringe, and they are difficult to remove and highly active. Inside the anchored groups, there exist, in addition to aerobic microbial phases, anaerobic microbial phases occupying 40%. In an appropriate flow the microbial communities on the fringe perform a kind of pumping motion and exhibits a great mass transfer velocity. Carboniphilic bacteria exert a great influence during the initial stage of the anchoring process. Various woven carbon fiber products are used as artificial waterweeds and provide spawning grounds which are favored by fishes. The carbon fiber products may have some attractive trait which invites them. The characteristics of the anchored microbial communities are determined by synergism between the physical/chemical peculiarities of the carbon fiber and the nature of carbon favorable toward living organisms. Principles to follow in the use of carbon fiber products are mentioned. (NEDO)

Carbon fiber on polyimide ultra-microelectrodes

Science.gov (United States)

Gillis, Winthrop F.; Lissandrello, Charles A.; Shen, Jun; Pearre, Ben W.; Mertiri, Alket; Deku, Felix; Cogan, Stuart; Holinski, Bradley J.; Chew, Daniel J.; White, Alice E.; Otchy, Timothy M.; Gardner, Timothy J.

2018-02-01

Objective. Most preparations for making neural recordings degrade over time and eventually fail due to insertion trauma and reactive tissue response. The magnitudes of these responses are thought to be related to the electrode size (specifically, the cross-sectional area), the relative stiffness of the electrode, and the degree of tissue tolerance for the material. Flexible carbon fiber ultra-microelectrodes have a much smaller cross-section than traditional electrodes and low tissue reactivity, and thus may enable improved longevity of neural recordings in the central and peripheral nervous systems. Only two carbon fiber array designs have been described previously, each with limited channel densities due to limitations of the fabrication processes or interconnect strategies. Here, we describe a method for assembling carbon fiber electrodes on a flexible polyimide substrate that is expected to facilitate the construction of high-density recording and stimulating arrays. Approach. Individual carbon fibers were aligned using an alignment tool that was 3D-printed with sub-micron resolution using direct laser writing. Indium deposition on the carbon fibers, followed by low-temperature microsoldering, provided a robust and reliable method of electrical connection to the polyimide interconnect. Main results. Spontaneous multiunit activity and stimulation-evoked compound responses with SNR  >10 and  >120, respectively, were recorded from a small (125 µm) peripheral nerve. We also improved the typically poor charge injection capacity of small diameter carbon fibers by electrodepositing 100 nm-thick iridium oxide films, making the carbon fiber arrays usable for electrical stimulation as well as recording. Significance. Our innovations in fabrication technique pave the way for further miniaturization of carbon fiber ultra-microelectrode arrays. We believe these advances to be key steps to enable a shift from labor intensive, manual assembly to a more automated

Effect of heat treatment on carbon fiber surface properties and fibers/epoxy interfacial adhesion

International Nuclear Information System (INIS)

Dai Zhishuang; Zhang Baoyan; Shi Fenghui; Li Min; Zhang Zuoguang; Gu Yizhuo

2011-01-01

Carbon fiber surface properties are likely to change during the molding process of carbon fiber reinforced matrix composite, and these changes could affect the infiltration and adhesion between carbon fiber and resin. T300B fiber was heat treated referring to the curing process of high-performance carbon fiber reinforced epoxy matrix composites. By means of X-ray photoelectron spectroscopy (XPS), activated carbon atoms can be detected, which are defined as the carbon atoms conjunction with oxygen and nitrogen. Surface chemistry analysis shows that the content of activated carbon atoms on treated carbon fiber surface, especially those connect with the hydroxyl decreases with the increasing heat treatment temperature. Inverse gas chromatography (IGC) analysis reveals that the dispersive surface energy γ S d increases and the polar surface energy γ S sp decreases as the heat treatment temperature increases to 200. Contact angle between carbon fiber and epoxy E51 resin, which is studied by dynamic contact angle test (DCAT) increases with the increasing heat treatment temperature, indicating the worse wettability comparing with the untreated fiber. Moreover, micro-droplet test shows that the interfacial shear strength (IFSS) of the treated carbon fiber/epoxy is lower than that of the untreated T300B fiber which is attributed to the decrement of the content of reactive functional groups including hydrogen group and epoxy group.

Comparison of sizing effect of T700 grade carbon fiber on interfacial properties of fiber/BMI and fiber/epoxy

International Nuclear Information System (INIS)

Yao Lirui; Li Min; Wu Qing; Dai Zhishuang; Gu Yizhuo; Li Yanxia; Zhang Zuoguang

2012-01-01

Highlights: ► Carbon fiber sizings can react itself and with resin at high temperature. ► Sizings improve IFSS of carbon fiber/epoxy, but reduce that of BMI matrix. ► IFSS of carbon fiber/epoxy is larger than corresponding carbon fiber/BMI. ► Partially desized carbon fiber shows the effect of polymeric sizing component. ► The results are helpful for optimizing sizing agent of carbon fiber composites. - Abstract: This paper aims to study impact of sizing agents on interfacial properties of two T700 grade high strength carbon fibers with bismaleimide (BMI) and epoxy (EP) resin matrix. The fiber surface roughness and chemical properties are analyzed for sized, desized, and partially desized carbon fibers, using atom force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS), respectively. FTIR analysis indicates that the sizing agents are chemically reactive, and they can react with BMI and EP at high temperatures. The micro-droplet tests exhibit that the desized carbon fibers have lower interfacial strengths with EP than the sized fibers, however, for BMI matrix, opposite trend is revealed. This is consistent with the chemical reactions of the sizing agents with the EP and BMI resins, in which sufficient reactions are observed for the sizing/EP mixture, while only partial reactions are probed for the sizing/BMI mixture. Interestingly, un-extracted epoxy type sizing particles are observed on partially desized carbon fiber surface, which significantly improves the interfacial adhesion with EP matrix.

75 FR 981 - Certain Activated Carbon From the People's Republic of China: Notice of Rescission of Changed...

Science.gov (United States)

2010-01-07

..., including but not limited to coal (including bituminous, lignite, and anthracite), wood, coconut shells... carbon fibers. It is used in masks and filters and clothing of various types where a woven format is...

Partial Replacement of Glass Fiber by Woven Kenaf in Hybrid Composites and its Effect on Monotonic and Fatigue Properties

Directory of Open Access Journals (Sweden)

Mohaiman Jaffar Sharba

2016-02-01

Full Text Available Natural–synthetic fiber hybrid composites offer a combination of high mechanical properties from the synthetic fibers and the advantages of renewable fibers to produce a material with highly specific and determined properties. In this study, plain-woven kenaf/glass reinforced unsaturated polyester (UP hybrid composites were fabricated using the hand lay-up method with a cold hydraulic press in a sandwich-configuration laminate. The glass was used as a shell with kenaf as a core, with an approximate total fiber content of 40%. Three glass/kenaf weight ratios percentages of (70/30% (H1, (55/45% (H2, and (30/70% (H3 were used to fabricate hybrid composites. Also pure glass/UP and kenaf/UP were fabricated for comparison purposes. Monotonic tests, namely tensile, compression, and flexural strengths of the composites, were performed. The morphological properties of tensile and compression failure of kenaf and hybrid composites were studied. In addition, uniaxial tensile fatigue life of hybrid composites were conducted and evaluated. The results revealed that the hybrid composite (H1 offered a good balance and the best static properties, but in tensile fatigue loading (H3 displayed low fatigue sensitivity when compared with the other hybrid composites.

Cohesive zone model of carbon nanotube-coated carbon fiber/polyester composites

International Nuclear Information System (INIS)

Agnihotri, Prabhat Kamal; Kar, Kamal K; Basu, Sumit

2012-01-01

It has been previously reported that the average properties of carbon nanotube-coated carbon fiber/polyester multiscale composites critically depend on the length and density of nanotubes on the fiber surface. In this paper the effect of nanotube length and density on the interfacial properties of the carbon nanotube-coated carbon fiber–polymer interface has been studied using shear lag and a cohesive zone model. The latter model incorporates frictional sliding after complete debonding between the fiber and matrix and has been developed to quantify the effect of nanotube coating on various interfacial characterizing parameters. Our numerical results indicate that fibers with an optimal coverage and length of nanotubes significantly increase the interfacial strength and friction between the fiber and polymer. However, they also embrittle the interface compared with bare fibers. (paper)

Preparation of a non-woven poly(ε-caprolactone) fabric with partially embedded apatite surface for bone tissue engineering applications by partial surface melting of poly(ε-caprolactone) fibers.

Science.gov (United States)

Kim, In Ae; Rhee, Sang-Hoon

2017-07-01

This article describes a novel method for the preparation of a biodegradable non-woven poly(ε-caprolactone) fabric with a partially embedded apatite surface designed for application as a scaffold material for bone tissue engineering. The non-woven poly(ε-caprolactone) fabric was generated by the electro-spinning technique and then apatite was coated in simulated body fluid after coating the PVA solution containing CaCl 2 ·2H 2 O. The apatite crystals were partially embedded or fully embedded into the thermoplastic poly(ε-caprolactone) fibers by controlling the degree of poly(ε-caprolactone) fiber surface melting in a convection oven. Identical apatite-coated poly(ε-caprolactone) fabric that did not undergo heat-treatment was used as a control. The features of the embedded apatite crystals were evaluated by FE-SEM, AFM, EDS, and XRD. The adhesion strengths of the coated apatite layers and the tensile strengths of the apatite coated fabrics with and without heat-treatment were assessed by the tape-test and a universal testing machine, respectively. The degree of water absorbance was assessed by adding a DMEM droplet onto the fabrics. Moreover, cell penetrability was assessed by seeding preosteoblastic MC3T3-E1 cells onto the fabrics and observing the degrees of cell penetration after 1 and 4 weeks by staining nuclei with DAPI. The non-woven poly(ε-caprolactone) fabric with a partially embedded apatite surface showed good water absorbance, cell penetrability, higher apatite adhesion strength, and higher tensile strength compared with the control fabric. These results show that the non-woven poly(ε-caprolactone) fabric with a partially embedded apatite surface is a potential candidate scaffold for bone tissue engineering due to its strong apatite adhesion strength and excellent cell penetrability. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 105A: 1973-1983, 2017. © 2017 Wiley Periodicals, Inc.

Multiscale Modeling of Carbon Fiber Reinforced Polymer (CFRP) for Integrated Computational Materials Engineering Process

Energy Technology Data Exchange (ETDEWEB)

Gao, Jiaying; Liang, Biao; Zhang, Weizhao; Liu, Zeliang; Cheng, Puikei; Bostanabad, Ramin; Cao, Jian; Chen, Wei; Liu, Wing Kam; Su, Xuming; Zeng, Danielle; Zhao, John

2017-10-23

In this work, a multiscale modeling framework for CFRP is introduced to study hierarchical structure of CFRP. Four distinct scales are defined: nanoscale, microscale, mesoscale, and macroscale. Information at lower scales can be passed to higher scale, which is beneficial for studying effect of constituents on macroscale part’s mechanical property. This bottom-up modeling approach enables better understanding of CFRP from finest details. Current study focuses on microscale and mesoscale. Representative volume element is used at microscale and mesoscale to model material’s properties. At microscale, unidirection CFRP (UD) RVE is used to study properties of UD. The UD RVE can be modeled with different volumetric fraction to encounter non-uniform fiber distribution in CFRP part. Such consideration is important in modeling uncertainties at microscale level. Currently, we identified volumetric fraction as the only uncertainty parameters in UD RVE. To measure effective material properties of UD RVE, periodic boundary conditions (PBC) are applied to UD RVE to ensure convergence of obtained properties. Properties of UD is directly used at mesoscale woven RVE modeling, where each yarn is assumed to have same properties as UD. Within woven RVE, there can be many potential uncertainties parameters to consider for a physical modeling of CFRP. Currently, we will consider fiber misalignment within yarn and angle between wrap and weft yarns. PBC is applied to woven RVE to calculate its effective material properties. The effect of uncertainties are investigated quantitatively by Gaussian process. Preliminary results of UD and Woven study are analyzed for efficacy of the RVE modeling. This work is considered as the foundation for future multiscale modeling framework development for ICME project.

Electron emission mechanism of carbon fiber cathode

International Nuclear Information System (INIS)

Liu Lie; Li Limin; Wen Jianchun; Wan Hong

2005-01-01

Models of electron emission mechanism are established concerning metal and carbon fiber cathodes. Correctness of the electron emission mechanism was proved according to micro-photos and electron scanning photos of cathodes respectively. The experimental results and analysis show that the surface flashover induces the electron emission of carbon fiber cathode and there are electron emission phenomena from the top of the carbon and also from its side surface. In addition, compared with the case of the stainless steel cathode, the plasma expansion velocity for the carbon fiber cathode is slower and the pulse duration of output microwave can be widened by using the carbon fiber cathode. (authors)

Carbon fiber reinforced asphalt concrete

International Nuclear Information System (INIS)

Jahromi, Saeed G.

2008-01-01

Fibers are often used in the manufacture of other materials. For many years, they have been utilized extensively in numerous applications in civil engineering. Fiber-reinforcement refers to incorporating materials with desired properties within some other materials lacking those properties. Use of fibers is not a new phenomenon, as the technique of fiber-reinforced bitumen began early as 1950. In all industrialized countries today, nearly all concretes used in construction are reinforced. A multitude of fibers and fiber materials are being introduced in the market regularly. The present paper presents characteristics and properties of carbon fiber-reinforced asphalt mixtures, which improve the performance of pavements. To evaluate the effect of fiber contents on bituminous mixtures, laboratory investigations were carried out on the samples with and without fibers. During the course of this study, various tests were undertaken, applying Marshall Test indirect tensile test, creep test and resistance to fatigue cracking by using repeated load indirect tensile test. Carbon fiber exhibited consistency in results and as such it was observed that the addition of fiber does affect the properties of bituminous mixtures, i.e. an increase in its stability and decrease in the flow value as well as an increase in voids in the mix. Results indicate that fibers have the potential to resist structural distress in pavement, in the wake of growing traffic loads and thus improve fatigue by increasing resistance to cracks or permanent deformation. On the whole, the results show that the addition of carbon fiber will improve some of the mechanical properties like fatigue and deformation in the flexible pavement. (author)

Voltammetric detection of biological molecules using chopped carbon fiber.

Science.gov (United States)

Sugawara, Kazuharu; Yugami, Asako; Kojima, Akira

2010-01-01

Voltammetric detection of biological molecules was carried out using chopped carbon fibers produced from carbon fiber reinforced plastics that are biocompatible and inexpensive. Because chopped carbon fibers normally are covered with a sizing agent, they are difficult to use as an electrode. However, when the surface of a chopped carbon fiber was treated with ethanol and hydrochloric acid, it became conductive. To evaluate the functioning of chopped carbon fibers, voltammetric measurements of [Fe(CN)(6)](3-) were carried out. Redoxes of FAD, ascorbic acid and NADH as biomolecules were recorded using cyclic voltammetry. The sizing agents used to bundle the fibers were epoxy, polyamide and polyurethane resins. The peak currents were the greatest when using the chopped carbon fibers that were created with epoxy resins. When the electrode response of the chopped carbon fibers was compared with that of a glassy carbon electrode, the peak currents and the reversibility of the electrode reaction were sufficient. Therefore, the chopped carbon fibers will be useful as disposable electrodes for the sensing of biomolecules.

Effect of carbon fiber dispersion on the mechanical properties of carbon fiber-reinforced cement-based composites

International Nuclear Information System (INIS)

Wang Chuang; Li Kezhi; Li Hejun; Jiao Gengsheng; Lu Jinhua; Hou Dangshe

2008-01-01

The preparation of carbon fiber-reinforced cement-based composites involved two-step dispersions of carbon fibers. Both steps affected greatly the mechanical properties of the composites. With the aid of ultrasonic wave, a new dispersant hydroxyethyl cellulose was used to help fiber dispersion in the first step. The fracture surface of the composites was observed by scanning electron microscopy. The distribution of major elements was analyzed by the energy dispersive spectroscopy and the composition was analyzed through X-ray diffraction. The flexural strength, tensile strength, modulus, and compression strength were measured. Results showed that the distribution of major elements varied with the variation of the fiber dispersion status. The compressive strength increased by 20%, the tensile strength was 2.4 times that of the material without carbon fibers, the modulus increased by 26.8%, whereas the flexure stress decreased by 12.9%

Woven fabric composites: Can we peel it?

NARCIS (Netherlands)

Sacchetti, Francisco; Grouve, Wouter Johannes Bernardus; Warnet, Laurent; Villegas, I. Fernandez

2016-01-01

The present work focuses on the applicability of the mandrel peel test to quantify the fracture toughness of woven fabric Carbon/PEEK composites. For this purpose, the mandrel peel test was compared to the standardized DCB test. Unstable crack propagation (stick-slip) was observed in both testing

Metal adsorption process in activated carbon fiber from textile PAN fiber aim electrode production

International Nuclear Information System (INIS)

Rodrigues, Aline Castilho; Goncalves, Emerson Sarmento; Silva, Elen Leal da; Marcuzzo, Jossano Saldanha; Baldan, Mauricio Ribeiro; Cuna, Andres

2016-01-01

Full text: Carbon fibers have a variety of applications in industry and have been increasingly studied to explore their various characteristics. Studies show that the activated carbon fiber has been effective in removing small contaminants as well as activated carbon, because of its characteristic porosity. Other studies relate carbonaceous materials to the electrical conductivity devices application. This work is based on the use of an activated carbon fiber from textile polyacrylonitrile (PAN) for metallic ion adsorption from aqueous solution. Consequently, it improves the electrical characteristics and this fact show the possibility to use this material as electrode. The work was performed by adsorption process in saline solution (NO 3 Ag and ClPd) and activated carbon fiber in felt form as adsorbent. The metal adsorption on activated carbon fiber was characterized by textural analysis, x-ray diffraction (XRD), scanning electron microscopy equipped with energy dispersive x-ray (SEM-EDX), Raman spectroscopy and x-ray photoelectron spectroscopy (XPS). It was observed that activated carbon fiber showed good adsorption capacity for the metals used. At the end of the process, the activated carbon fiber samples gained about 15% by weight, related to metallic fraction incorporated into the fiber and the process of adsorption does not changed the structural, morphological and chemistry inertness of the samples. The results indicate the feasibility of this metal incorporation techniques activated carbon fiber for the production of electrodes facing the electrochemical area. (author)

Metal adsorption process in activated carbon fiber from textile PAN fiber aim electrode production

Energy Technology Data Exchange (ETDEWEB)

Rodrigues, Aline Castilho; Goncalves, Emerson Sarmento, E-mail: alinerodrigues_1@msn.com [Instituto Tecnologico Aeroespacial (ITA), Sao Jose dos Campos, SP (Brazil); Silva, Elen Leal da; Marcuzzo, Jossano Saldanha; Baldan, Mauricio Ribeiro [Instituto Nacional de Pesquisas Espaciais (INPE), Sao Jose dos Campos, SP (Brazil); Cuna, Andres [Faculdade de Quimica, Universidad de la Republica (Uruguay)

2016-07-01

Full text: Carbon fibers have a variety of applications in industry and have been increasingly studied to explore their various characteristics. Studies show that the activated carbon fiber has been effective in removing small contaminants as well as activated carbon, because of its characteristic porosity. Other studies relate carbonaceous materials to the electrical conductivity devices application. This work is based on the use of an activated carbon fiber from textile polyacrylonitrile (PAN) for metallic ion adsorption from aqueous solution. Consequently, it improves the electrical characteristics and this fact show the possibility to use this material as electrode. The work was performed by adsorption process in saline solution (NO{sub 3}Ag and ClPd) and activated carbon fiber in felt form as adsorbent. The metal adsorption on activated carbon fiber was characterized by textural analysis, x-ray diffraction (XRD), scanning electron microscopy equipped with energy dispersive x-ray (SEM-EDX), Raman spectroscopy and x-ray photoelectron spectroscopy (XPS). It was observed that activated carbon fiber showed good adsorption capacity for the metals used. At the end of the process, the activated carbon fiber samples gained about 15% by weight, related to metallic fraction incorporated into the fiber and the process of adsorption does not changed the structural, morphological and chemistry inertness of the samples. The results indicate the feasibility of this metal incorporation techniques activated carbon fiber for the production of electrodes facing the electrochemical area. (author)

Characterization of electrospun lignin based carbon fibers

International Nuclear Information System (INIS)

Poursorkhabi, Vida; Mohanty, Amar; Misra, Manjusri

2015-01-01

The production of lignin fibers has been studied in order to replace the need for petroleum based precursors for carbon fiber production. In addition to its positive environmental effects, it also benefits the economics of the industries which cannot take advantage of carbon fiber properties because of their high price. A large amount of lignin is annually produced as the byproduct of paper and growing cellulosic ethanol industry. Therefore, finding high value applications for this low cost, highly available material is getting more attention. Lignin is a biopolymer making about 15 – 30 % of the plant cell walls and has a high carbon yield upon carbonization. However, its processing is challenging due to its low molecular weight and also variations based on its origin and the method of separation from cellulose. In this study, alkali solutions of organosolv lignin with less than 1 wt/v% of poly (ethylene oxide) and two types of lignin (hardwood and softwood) were electrospun followed by carbonization. Different heating programs for carbonization were tested. The carbonized fibers had a smooth surface with an average diameter of less than 5 µm and the diameter could be controlled by the carbonization process and lignin type. Scanning electron microscopy (SEM) was used to study morphology of the fibers before and after carbonization. Thermal conductivity of a sample with amorphous carbon was 2.31 W/m.K. The electrospun lignin carbon fibers potentially have a large range of application such as in energy storage devices and water or gas purification systems

Characterization of electrospun lignin based carbon fibers

Energy Technology Data Exchange (ETDEWEB)

Poursorkhabi, Vida; Mohanty, Amar; Misra, Manjusri [School of Engineering, Thornbrough Building, University of Guelph, Guelph, N1G 2W1, Ontario (Canada); Bioproducts Discovery and Development Centre, Department of Plant Agriculture, Crop Science Building, University of Guelph, Guelph, N1G 2W1, Ontario (Canada)

2015-05-22

The production of lignin fibers has been studied in order to replace the need for petroleum based precursors for carbon fiber production. In addition to its positive environmental effects, it also benefits the economics of the industries which cannot take advantage of carbon fiber properties because of their high price. A large amount of lignin is annually produced as the byproduct of paper and growing cellulosic ethanol industry. Therefore, finding high value applications for this low cost, highly available material is getting more attention. Lignin is a biopolymer making about 15 – 30 % of the plant cell walls and has a high carbon yield upon carbonization. However, its processing is challenging due to its low molecular weight and also variations based on its origin and the method of separation from cellulose. In this study, alkali solutions of organosolv lignin with less than 1 wt/v% of poly (ethylene oxide) and two types of lignin (hardwood and softwood) were electrospun followed by carbonization. Different heating programs for carbonization were tested. The carbonized fibers had a smooth surface with an average diameter of less than 5 µm and the diameter could be controlled by the carbonization process and lignin type. Scanning electron microscopy (SEM) was used to study morphology of the fibers before and after carbonization. Thermal conductivity of a sample with amorphous carbon was 2.31 W/m.K. The electrospun lignin carbon fibers potentially have a large range of application such as in energy storage devices and water or gas purification systems.

Interaction between carbon fibers and polymer sizing: Influence of fiber surface chemistry and sizing reactivity

Science.gov (United States)

Moosburger-Will, Judith; Bauer, Matthias; Laukmanis, Eva; Horny, Robert; Wetjen, Denise; Manske, Tamara; Schmidt-Stein, Felix; Töpker, Jochen; Horn, Siegfried

2018-05-01

Different aspects of the interaction of carbon fibers and epoxy-based polymer sizings are investigated, e.g. the wetting behavior, the strength of adhesion between fiber and sizing, and the thermal stability of the sizing layer. The influence of carbon fiber surface chemistry and sizing reactivity is investigated using fibers of different degree of anodic oxidation and sizings with different number of reactive epoxy groups per molecule. Wetting of the carbon fibers by the sizing dispersion is found to be specified by both, the degree of fiber activation and the sizing reactivity. In contrast, adhesion strength between fibers and sizing is dominated by the surface chemistry of the carbon fibers. Here, the number of surface oxygen groups seems to be the limiting factor. We also find that the sizing and the additional functionalities induced by anodic oxidation are removed by thermal treatment at 600 °C, leaving the carbon fiber in its original state after carbonization.

Global Carbon Fiber Composites Supply Chain Competitiveness Analysis

Energy Technology Data Exchange (ETDEWEB)

Sujit Das, Josh Warren, Devin West, Susan M. Schexnayder

2016-05-01

This analysis identifies key opportunities in the carbon fiber supply chain where resources and investments can help advance the clean energy economy. The report focuses on four application areas — wind energy, aerospace, automotive, and pressure vessels — that top the list of industries using carbon fiber and carbon fiber reinforced polymers. For each of the four application areas, the report addresses the supply and demand trends within that sector, supply chain, and costs of carbon fiber and components.

Shear transfer in concrete reinforced with carbon fibers

Science.gov (United States)

El-Mokadem, Khaled Mounir

2001-10-01

Scope and method of study. The research started with preliminary tests and studies on the behavior and effect of carbon fibers in different water solutions and mortar/concrete mixes. The research work investigated the use of CF in the production of concrete pipes and prestressed concrete double-tee sections. The research then focused on studying the effect of using carbon fibers on the direct shear transfer of sand-lightweight reinforced concrete push-off specimens. Findings and conclusions. In general, adding carbon fibers to concrete improved its tensile characteristics but decreased its compressive strength. The decrease in compressive strength was due to the decrease in concrete density as fibers act as three-dimensional mesh that entrapped air. The decrease in compressive strength was also due to the increase in the total surface area of non-cementitious material in the concrete. Sand-lightweight reinforced concrete push-off specimens with carbon fibers had lower shear carrying capacity than those without carbon fibers for the same cement content in the concrete. Current building codes and specifications estimate the shear strength of concrete as a ratio of the compressive strength. If applying the same principals then the ratio of shear strength to compressive strength for concrete reinforced with carbon fibers is higher than that for concrete without carbon fibers.

Hybrid Carbon Fibers/Carbon Nanotubes Structures for Next Generation Polymeric Composites

Directory of Open Access Journals (Sweden)

M. Al-Haik

2010-01-01

Full Text Available Pitch-based carbon fibers are commonly used to produce polymeric carbon fiber structural composites. Several investigations have reported different methods for dispersing and subsequently aligning carbon nanotubes (CNTs as a filler to reinforce polymer matrix. The significant difficulty in dispersing CNTs suggested the controlled-growth of CNTs on surfaces where they are needed. Here we compare between two techniques for depositing the catalyst iron used toward growing CNTs on pitch-based carbon fiber surfaces. Electrochemical deposition of iron using pulse voltametry is compared to DC magnetron iron sputtering. Carbon nanostructures growth was performed using a thermal CVD system. Characterization for comparison between both techniques was compared via SEM, TEM, and Raman spectroscopy analysis. It is shown that while both techniques were successful to grow CNTs on the carbon fiber surfaces, iron sputtering technique was capable of producing more uniform distribution of iron catalyst and thus multiwall carbon nanotubes (MWCNTs compared to MWCNTs grown using the electrochemical deposition of iron.

Comparative Study of 3-Dimensional Woven Joint Architectures for Composite Spacecraft Structures

Science.gov (United States)

Jones, Justin S.; Polis, Daniel L.; Segal, Kenneth N.

2011-01-01

The National Aeronautics and Space Administration (NASA) Exploration Systems Mission Directorate initiated an Advanced Composite Technology (ACT) Project through the Exploration Technology Development Program in order to support the polymer composite needs for future heavy lift launch architectures. As an example, the large composite structural applications on Ares V inspired the evaluation of advanced joining technologies, specifically 3D woven composite joints, which could be applied to traditionally manufactured barrel segments. Implementation of these 3D woven joint technologies may offer enhancements in damage tolerance without sacrificing weight. However, baseline mechanical performance data is needed to properly analyze the joint stresses and subsequently design/down-select a preform architecture. Six different configurations were designed and prepared for this study; each consisting of a different combination of warp/fill fiber volume ratio and preform interlocking method (z-fiber, fully interlocked, or hybrid). Tensile testing was performed for this study with the enhancement of a dual camera Digital Image Correlation (DIC) system which provides the capability to measure full-field strains and three dimensional displacements of objects under load. As expected, the ratio of warp/fill fiber has a direct influence on strength and modulus, with higher values measured in the direction of higher fiber volume bias. When comparing the z-fiber weave to a fully interlocked weave with comparable fiber bias, the z-fiber weave demonstrated the best performance in two different comparisons. We report the measured tensile strengths and moduli for test coupons from the 6 different weave configurations under study.

[Carbon fiber-reinforced plastics as implant materials].

Science.gov (United States)

Bader, R; Steinhauser, E; Rechl, H; Siebels, W; Mittelmeier, W; Gradinger, R

2003-01-01

Carbon fiber-reinforced plastics have been used clinically as an implant material for different applications for over 20 years.A review of technical basics of the composite materials (carbon fibers and matrix systems), fields of application,advantages (e.g., postoperative visualization without distortion in computed and magnetic resonance tomography), and disadvantages with use as an implant material is given. The question of the biocompatibility of carbon fiber-reinforced plastics is discussed on the basis of experimental and clinical studies. Selected implant systems made of carbon composite materials for treatments in orthopedic surgery such as joint replacement, tumor surgery, and spinal operations are presented and assessed. Present applications for carbon fiber reinforced plastics are seen in the field of spinal surgery, both as cages for interbody fusion and vertebral body replacement.

Carbon Fiber Composite Materials for Automotive Applications

Energy Technology Data Exchange (ETDEWEB)

Norris, Jr., Robert E. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Mainka, Hendrik [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2017-06-01

Volkswagen (VW) is internationally recognized for quantity and quality of world-wide vehicle production and the Oak Ridge National Laboratory (ORNL) is internationally recognized in materials research and development. With automotive production ramping up in the recently constructed VW Group of America facility in Chattanooga, Tennessee, ORNL and VW initiated discussions in 2012 concerning opportunities for collaboration around ORNL’s carbon fiber and composites programs. ORNL is conducting an internationally recognized program to develop and implement lower cost carbon fibers and composites for automotive and other “energy missions” for the US Department of Energy. Significant effort is ongoing in selecting, developing, and evaluating alternative precursors, developing and demonstrating advanced conversion techniques, and developing and tailoring surface treatment, sizings, and formatting fiber for specific composite matrices and end-use applications. ORNL already had North America’s most comprehensive suite of tools for carbon fiber research and development and established a semiproduction demonstration line referred to as the Carbon Fiber Technology Facility (CFTF) to facilitate implementation of low cost carbon fiber (LCCF) approaches in early 2013. ORNL and VW agreed to collaborate in a formal Cooperative Research and Development Agreement (NFE-12-03992) specifically focused on evaluating applicability of low cost carbon fiber products for potential vehicle components. The goal of the work outlined in this report was to develop and qualify uses for carbon fiber-reinforced structures in connection with civilian ground transportation. Significant progress was achieved in evaluating and understanding lignin-based precursor materials; however, availability of carbon fiber converted from lignin precursor combined with logistical issues associated with the Visa limitations for the VW participant resulted in significantly shortening of the collaboration

Extended-length fiber optic carbon dioxide monitoring

Science.gov (United States)

Delgado-Alonso, Jesus; Lieberman, Robert A.

2013-05-01

This paper discusses the design and performance of fiber optic distributed intrinsic sensors for dissolved carbon dioxide, based on the use optical fibers fabricated so that their entire lengths are chemically sensitive. These fibers use a polymer-clad, silica-core structure where the cladding undergoes a large, reversible, change in optical absorbance in the presence of CO2. The local "cladding loss" induced by this change is thus a direct indication of the carbon dioxide concentration in any section of the fiber. To create these fibers, have developed a carbon dioxide-permeable polymer material that adheres well to glass, is physically robust, has a refractive index lower than fused silica, and acts as excellent hosts for a unique colorimetric indicator system that respond to CO2. We have used this proprietary material to produce carbon-dioxide sensitive fibers up to 50 meters long, using commercial optical fiber fabrication techniques. The sensors have shown a measurement range of dissolved CO2 of 0 to 1,450 mg/l (0 to 100% CO2 saturation), limit of detection of 0.3 mg/l and precision of 1.0 mg/l in the 0 to 50 mg/l dissolved CO2 range, when a 5 meter-long sensor fiber segment is used. Maximum fiber length, minimum detectable concentration, and spatial resolution can be adjusted by adjusting indicator concentration and fiber design.

Carbon nanotube and graphene nanoribbon-coated conductive Kevlar fibers.

Science.gov (United States)

Xiang, Changsheng; Lu, Wei; Zhu, Yu; Sun, Zhengzong; Yan, Zheng; Hwang, Chi-Chau; Tour, James M

2012-01-01

Conductive carbon material-coated Kevlar fibers were fabricated through layer-by-layer spray coating. Polyurethane was used as the interlayer between the Kevlar fiber and carbon materials to bind the carbon materials to the Kevlar fiber. Strongly adhering single-walled carbon nanotube coatings yielded a durable conductivity of 65 S/cm without significant mechanical degradation. In addition, the properties remained stable after bending or water washing cycles. The coated fibers were analyzed using scanning electron microcopy and a knot test. The as-produced fiber had a knot efficiency of 23%, which is more than four times higher than that of carbon fibers. The spray-coating of graphene nanoribbons onto Kevlar fibers was also investigated. These flexible coated-Kevlar fibers have the potential to be used for conductive wires in wearable electronics and battery-heated armors. © 2011 American Chemical Society

The influence of FLiNaK salt impregnation on the mechanical properties of a 2D woven C/C composite

Energy Technology Data Exchange (ETDEWEB)

Zhang, Dongsheng, E-mail: zhangdongsheng@sinap.ac.cn; Xia, Huihao; Yang, Xinmei, E-mail: yangxinmei@sinap.ac.cn; Feng, Shanglei; Song, Jinliang; Zhou, Xingtai

2017-03-15

Impregnating of molten LiF-NaF-KF salt (LiF-NaF-KF: 46.5–11.5-42 mol%, FLiNaK) into a 2D woven C/C composite was performed at 650 °C under different pressure. The weight gain and mechanical properties change of the 2D woven C/C composite after FLiNaK salt impregnation were measured. The FLiNaK salt distribution into the 2D woven C/C composite was observed by X-ray computed tomography (X-ray CT) and scanning electron microscopy. The results showed that the weight gain of the 2D woven C/C composite increased with increasing impregnating pressure. In X-ray CT images, FLiNaK salt was distributed into the open pores and fissures among fiber bundles and neighboring plies. The interlaminar shear strength, compressive strength, and flexural strength of the 2D woven C/C composite increased with the increase of weight gain. The influence of FLiNaK salt impregnation on the mechanical properties was attributed to the coupling effect of re-densification of FLiNaK salt impregnation and residual stress formed in 2D woven C/C composite. - Highlights: • FLiNaK salt was distributed into the open pores and fissures among fiber bundles. • The mechanical properties of the 2D woven C/C composite increased with the increase of weight gain. • The influence of FLiNaK was attributed to the re-densification of FLiNaK salt and residual stress.

Mechanical characterization of epoxy composite with multiscale reinforcements: Carbon nanotubes and short carbon fibers

International Nuclear Information System (INIS)

Rahmanian, S.; Suraya, A.R.; Shazed, M.A.; Zahari, R.; Zainudin, E.S.

2014-01-01

Highlights: • Multiscale composite was prepared by incorporation of carbon nanotubes and fibers. • Carbon nanotubes were also grown on short carbon fibers to enhance stress transfer. • Significant improvements were achieved in mechanical properties of composites. • Synergic effect of carbon nanotubes and fibers was demonstrated. - Abstract: Carbon nanotubes (CNT) and short carbon fibers were incorporated into an epoxy matrix to fabricate a high performance multiscale composite. To improve the stress transfer between epoxy and carbon fibers, CNT were also grown on fibers through chemical vapor deposition (CVD) method to produce CNT grown short carbon fibers (CSCF). Mechanical characterization of composites was performed to investigate the synergy effects of CNT and CSCF in the epoxy matrix. The multiscale composites revealed significant improvement in elastic and storage modulus, strength as well as impact resistance in comparison to CNT–epoxy or CSCF–epoxy composites. An optimum content of CNT was found which provided the maximum stiffness and strength. The synergic reinforcing effects of combined fillers were analyzed on the fracture surface of composites through optical and scanning electron microscopy (SEM)

Study of tapping process of carbon fiber reinforced plastic composites/AA7075 stacks

Science.gov (United States)

D'Orazio, Alessio; Mehtedi, Mohamad El; Forcellese, Archimede; Nardinocchi, Alessia; Simoncini, Michela

2018-05-01

The present investigation aims at studying the tapping process of a three-layer stack constituted by two CFRP layers and a core plate in AA7075 aluminum alloy. The CFRP laminates were obtained by a pre-impregnated woven sample made up of T700 carbon fibers and a thermoset epoxy matrix. Tapping experiments were performed on a 5-axis machining center instrumented with a dynamometer to measure thrust force generated during process. A high-speed steel tool, coated with nanocomposite TiAlN, was used. According to the tool manufacturer recommendations, rotational speed and feed rate were 800 rpm and 1000 mm/min, respectively. Similar thrust force time history responses were obtained by tapping different holes, even though the vertical force increases with number of threaded holes. Furthermore, a quantitative evaluation of delamination at the periphery of entry holes was carried out. The delamination at the entry hole strongly increases with number of threaded holes.

Preparation and Mechanical Properties of Aligned Discontinuous Carbon Fiber Composites

OpenAIRE

DENG Hua; GAO Junpeng; BAO Jianwen

2018-01-01

Aligned discontinuous carbon fiber composites were fabricated from aligned discontinuous carbon fiber prepreg, which was prepared from continuous carbon fiber prepreg via mechanical high-frequency cutting. The internal quality and mechanical properties were characterized and compared with continuous carbon fiber composites. The results show that the internal quality of the aligned discontinuous carbon fiber composites is fine and the mechanical properties have high retention rate after the fi...

Hansen solubility parameters for a carbon fiber/epoxy composite

DEFF Research Database (Denmark)

Launay, Helene; Hansen, Charles M.; Almdal, Kristoffer

2007-01-01

In this study, the physical affinity between an epoxy matrix and oxidized, unsized carbon fibers has been evaluated using Hansen solubility (cohesion) parameters (HSP). A strong physical compatibility has been shown, since their respective HSP are close. The use of a glassy carbon substrate...... as a model for unsized carbon fiber has been demonstrated as appropriate for the study of interactions between the materials in composite carbon fiber-epoxy systems. The HSP of glassy carbon are similar to those of carbon fibers and epoxy matrix. (C) 2007 Elsevier Ltd. All rights reserved....

Microstructure and mechanical properties of carbon fiber reinforced ...

Indian Academy of Sciences (India)

68

Alumina; composites; carbon fiber reinforcement; sol; mechanical properties. 1. Introduction ... The reinforcement was 3D carbon fiber (T300 3k, ex-PAN carbon fiber ... where f(a/H) = 2.9(a/H)1/2 – 4.6(a/H)3/2 + 21.8(a/H)5/2. – 37.6(a/H)7/2 + ...

Evaluation of carbon fiber composites modified by in situ incorporation of carbon nanofibers

Directory of Open Access Journals (Sweden)

André Navarro de Miranda

2011-12-01

Full Text Available Nano-carbon materials, such as carbon nanotubes and carbon nanofibers, are being thought to be used as multifunctional reinforcement in composites. The growing of carbon nanofiber at the carbon fiber/epoxy interface results in composites having better electrical properties than conventional carbon fiber/epoxy composites. In this work, carbon nanofibers were grown in situ over the surface of a carbon fiber fabric by chemical vapor deposition. Specimens of carbon fiber/nanofiber/epoxy (CF/CNF/epoxy composites were molded and electrical conductivity was measured. Also, the CF/CNF/epoxy composites were tested under flexure and interlaminar shear. The results showed an overall reduction in mechanical properties as a function of added nanofiber, although electrical conductivity increased up to 74% with the addition of nanofibers. Thus CF/CNF/epoxy composites can be used as electrical dissipation discharge materials.

In vivo testing of a biodegradable woven fabric made of bioactive glass fibers and PLGA80--a pilot study in the rabbit.

Science.gov (United States)

Alm, Jessica J; Frantzén, Janek P A; Moritz, Niko; Lankinen, Petteri; Tukiainen, Mikko; Kellomäki, Minna; Aro, Hannu T

2010-05-01

The purpose of this study was to perform an intra-animal comparison of biodegradable woven fabrics made of bioactive glass (BG) fibers and poly(L-lactide-co-glycolide) 80/20 copolymer (PLGA(80)) fibers or PLGA(80) fibers alone, in surgical stabilization of bone graft. The BG fibers (BG 1-98) were aimed to enhance bone growth at site of bone grafting, whereas the PLGA component was intended to provide structural strength and flexibility to the fabric. Bone formation was analyzed qualitatively by histology and quantitatively by peripheral quantitative computed tomography (pQCT) at 12 weeks. The surgical handling properties of the control PLGA(80) fabric were more favorable. Both fabrics were integrated with the cortical bone surfaces, but BG fibers showed almost complete resorption. There were no signs of adverse local tissue reactions. As a proof of material integration and induced new bone formation, there was a significant increase in bone volume of the operated femurs compared with the contralateral intact bone (25% with BG/PLGA(80) fabric, p < 0.001 and 28% with the control PLGA(80) fabric, p = 0.006). This study failed to demonstrate the previously seen positive effect of BG 1-98 on osteogenesis, probably due to the changed resorption properties of BG in the form of fibers. Therefore, the feasibility and safety of BG as fibers needs to be reevaluated before use in clinical applications. (c) 2010 Wiley Periodicals, Inc.

Activated carbon fibers and engineered forms from renewable resources

Science.gov (United States)

Baker, Frederick S

2013-02-19

A method of producing activated carbon fibers (ACFs) includes the steps of providing a natural carbonaceous precursor fiber material, blending the carbonaceous precursor material with a chemical activation agent to form chemical agent-impregnated precursor fibers, spinning the chemical agent-impregnated precursor material into fibers, and thermally treating the chemical agent-impregnated precursor fibers. The carbonaceous precursor material is both carbonized and activated to form ACFs in a single step. The method produces ACFs exclusive of a step to isolate an intermediate carbon fiber.

Radiation shielding fiber and its manufacturing method

Energy Technology Data Exchange (ETDEWEB)

Tanaka, Koji; Ono, Hiroshi.

1988-08-17

Purpose: To manufacture radiation shielding fibers of excellent shielding effects. Method: Fibers containing more than 1 mmol/g of carboxyl groups are bonded with heavy metals, or they are impregnated with an aqueous solution containing water-soluble heavy metal salts dissolved therein. Fibers as the substrate may be any of forms such as short fibers, long fibers, fiber tows, webs, threads, knitting or woven products, non-woven fabrics, etc. It is however necessary that fibers contain more than 1 mmol/g, preferably, from 2 to 7 mmol/g of carboxylic groups. Since heavy metals having radiation shielding performance are bonded to the outer layer of the fibers and the inherent performance of the fibers per se is possessed, excellent radiation shielding performance can be obtained, as well as they can be applied with spinning, knitting or weaving, stitching, etc. thus can be used for secondary fiber products such as clothings, caps, masks, curtains, carpets, cloths, etc. for use in radiation shieldings. (Kamimura, M.).

Vacuum infusion method for woven carbon/Kevlar reinforced hybrid composite

Science.gov (United States)

Hashim, N.; Majid, D. L.; Uda, N.; Zahari, R.; Yidris, N.

2017-12-01

The vacuum assisted resin transfer moulding (VaRTM) or Vacuum Infusion (VI) is one of the fabrication methods used for composite materials. Compared to other methods, this process costs lower than using prepregs because it does not need to use the autoclave to cure. Moreover, composites fabricated using this VI method exhibit superior mechanical properties than those made through hand layup process. In this study, the VI method is used in fabricating woven carbon/Kevlar fibre cloth with epoxy matrix. This paper reports the detailed methods on fabricating the hybrid composite using VI process and several precautions that need to be taken to avoid any damage to the properties of the composite material. The result highlights that the successfully fabricated composite has approximately 60% of fibres weight fraction. Since the composites produced by the VI process have a higher fibre percentage, this process should be considered for composites used in applications that are susceptible to the conditions where the fibres need to be the dominant element such as in tension loading.

Improvement of carbon fiber surface properties using electron beam irradiation

International Nuclear Information System (INIS)

Pino, E.S.; Machado, L.D.B.; Giovedi, C.

2007-01-01

Carbon fiber-reinforced advance composites have been used for structural applications, mainly on account of their mechanical properties. The main factor for a good mechanical performance of carbon fiber-reinforced composite is the interfacial interaction between its components, which are carbon fiber and polymeric matrix. The aim of this study is to improve the surface properties of the carbon fiber using ionizing radiation from an electron beam to obtain better adhesion properties in the resultant composite. EB radiation was applied on the carbon fiber itself before preparing test specimens for the mechanical tests. Experimental results showed that EB irradiation improved the tensile strength of carbon fiber samples. The maximum value in tensile strength was reached using doses of about 250 kGy. After breakage, the morphology aspect of the tensile specimens prepared with irradiated and non-irradiated car- bon fibers were evaluated. SEM micrographs showed modifications on the carbon fiber surface. (authors)

Electrophoretic deposition of carbon nanotubes on a carbon fiber surface with different index graphitization

International Nuclear Information System (INIS)

Almeida, E.C.; Baldan, M.R.; Ferreira, N.G.; Edwards, E.R.

2009-01-01

Full text: The purpose of this work is to examine the electrophoretic deposition of carbon nanotubes powder on carbon fibers, produced at different heat treatments temperatures. Besides, a systematic study of the effects of graphitization index from substrate on the structure and morphology of CNTs has been available. Carbon fibers were produced from polyacrylonitrile at three different heat treatments temperatures, 1000, 1500 and 2000 deg C. The carbon fibers microstructure or its graphitization index may be controlled by the heat treatments temperatures. The electrophoretic deposition of carbon nanotubes was obtained with the powder of carbon nanotubes dispersed in water by ultrasonication to obtain dispersions of 0.05 mg/mL. The carbon fibers were immersed in the nanotube dispersion, and a positive potential of 10 V/cm was applied. Morphology and microstructure of carbon nanotubes on carbon fibers were obtained by scanning electron microscopy, Raman spectroscopy and X-ray photoelectron spectroscopy. (author)

Two-step sulfonation process for the conversion of polymer fibers to carbon fibers

Science.gov (United States)

Barton, Bryan E.; Patton, Jasson T.; Hukkanen, Eric J.; Bernius, Mark T.

2017-11-14

Disclosed herein are processes for preparing carbon fibers, comprising: sulfonating a polymer fiber with a sulfonating agent that is fuming sulfuric acid, sulfuric acid, chlorosulfonic acid, or a combination thereof; treating the sulfonated polymer with a heated solvent, wherein the temperature of the heated solvent is at least 95.degree. C.; and carbonizing the resulting product by heating it to a temperature of 501-3000.degree. C. Carbon fibers prepared according to these methods are also disclosed herein.

Modeling the Monotonic and Cyclic Tensile Stress-Strain Behavior of 2D and 2.5D Woven C/SiC Ceramic-Matrix Composites

Science.gov (United States)

Li, L. B.

2018-05-01

The deformation of 2D and 2.5 C/SiC woven ceramic-matrix composites (CMCs) in monotonic and cyclic loadings has been investigated. Statistical matrix multicracking and fiber failure models and the fracture mechanics interface debonding approach are used to determine the spacing of matrix cracks, the debonded length of interface, and the fraction of broken fibers. The effects of fiber volume fraction and fiber Weibull modulus on the damage evolution in the composites and on their tensile stress-strain curves are analyzed. When matrix multicracking and fiber/matrix interface debonding occur, the fiber slippage relative to the matrix in the debonded interface region of the 0° warp yarns is the main reason for the emergance of stress-strain hysteresis loops for 2D and 2.5D woven CMCs. A model of these loops is developed, and histeresis loops for the composites in cyclic loadings/unloadings are predicted.

Debonding characteristics of adhesively bonded woven Kevlar composites

Science.gov (United States)

Mall, S.; Johnson, W. S.

1988-01-01

The fatigue damage mechanism of an adhesively bonded joint between fabric reinforced composite adherends was investigated with cracked-lap-shear specimens. Two bonded systems were studied: fabric Kevlar 49/5208 epoxy adherends bonded together with either EC 3445 or FM-300 adhesive. For each bonded system, two specimen geometries were tested. In all specimens tested, fatigue damage occurred in the form of cyclic debonding; however, the woven Kevlar specimens gave significantly slower debond growth rates and higher fracture toughness than previously found in the nonwoven adherend specimens. The surfaces for the woven adherends were not smooth; rather, they had regular crests (high spots) and troughs (low spots) due to the weave pattern. Radiographs of the specimens and examination of their failure surfaces revealed that fiber bridging occurred between the crests of the two adherends in the debonded region. The observed improvements in debond growth resistance and static fracture toughness are attributed to this bridging.

CARBONIZED STARCH MICROCELLULAR FOAM-CELLULOSE FIBER COMPOSITE STRUCTURES

Directory of Open Access Journals (Sweden)

Andrew R. Rutledge

2008-11-01

Full Text Available The production of microporous carbon foams from renewable starch microcellular foam-fiber (SMCF-Fiber composites is described. Carbon foams are used in applications such as thermal insulation, battery electrodes, filters, fuel cells, and medical devices. SMCF-Fiber compos-ites were created from an aquagel. The water in the aquagel was exchanged with ethanol and then dried and carbonized. Higher amylose content starches and fiber contents of up to 4% improved the processability of the foam. The SMCF structure revealed agglomerates of swollen starch granules connected by a web of starch with pores in the 50-200 nanometer range. Heating the SMCF-fiber in a nitrogen atmosphere to temperatures between 350-700˚C produced carbon foams with a three-dimensional closed cell foam structure with cell diameters around 50 microns and pore walls around 1-3 microns. The stress versus strain compression data for carbonized samples displayed a linear elastic region and a plateau indicative of brittle crushing, typical of an elastic-brittle foam. The carbon foam products from these renew-able precursors are promising carbon structures with moderate strength and low density.

STUDY THE CREEP OF TUBULAR SHAPED FIBER REINFORCED COMPOSITES

Directory of Open Access Journals (Sweden)

Najat J. Saleh

2013-05-01

Full Text Available Inpresent work tubular –shaped fiber reinforced composites were manufactured byusing two types of resins ( Epoxy and unsaturated polyester and separatelyreinforced with glass, carbon and kevlar-49 fibers (filament and woven roving,hybrid reinforcement composites of these fibers were also prepared. The fiberswere wet wound on a mandrel using a purposely designed winding machine,developed by modifying an ordinary lathe, in winding angle of 55° for filament. A creep test was made of either the fulltube or specimens taken from it. Creep was found to increase upon reinforcementin accordance to the rule of mixture and mainly decided by the type of singleor hybridized fibers. The creep behavior, showed that the observed strain tendsto appear much faster at higher temperature as compared with that exhibited atroom temperate. The creep rate also found to be depending on fiber type, matrixtype, and the fiber /matrix bonding. The creep energy calculated fromexperimental observations was found to exhibit highest value for hybridizedreinforcement.

Oxidation behaviour of ribbon shape carbon fibers and their composites

International Nuclear Information System (INIS)

Manocha, L.M.; Warrier, Ashish; Manocha, S.; Edie, D.D.; Ogale, A.A.

2006-01-01

Carbon fibers, though important constituent as reinforcements for high performance carbon/carbon composites, are shadowed by their oxidation in air at temperatures beginning 450 deg. C. Owing to tailorable properties of carbon fibers, efforts are underway to explore structural modification possibilities to improve the oxidation resistance of the fibers and their composites. The pitch based ribbon shape carbon fibers are found to have highly preferential oriented graphitic structure resulting in high mechanical properties and thermal conductivity. In the present work oxidation behaviour of ribbon shape carbon fibers and their composites heat treated to 1000-2700 deg. C has been studied. SEM examination of these composites exhibits development of graphitic texture and ordering within the fibers with increase in heat treatment temperature. Oxidation studies made by thermogravimetric analysis in air show that matrix has faster rate of oxidation and in the initial stages the matrix gets oxidized at faster rate with slower rate of oxidation of the fibers depending on processing conditions of fibers and composites

Multiscale Hybrid Micro-Nanocomposites Based on Carbon Nanotubes and Carbon Fibers

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Fawad Inam

2010-01-01

Full Text Available Amino-modified double wall carbon nanotube (DWCNT-NH2/carbon fiber (CF/epoxy hybrid micro-nanocomposite laminates were prepared by a resin infusion technique. DWCNT-NH2/epoxy nanocomposites and carbon fiber/epoxy microcomposites were made for comparison. Morphological analysis of the hybrid composites was performed using field emission scanning electron microscope. A good dispersion at low loadings of carbon nanotubes (CNTs in epoxy matrix was achieved by a bath ultrasonication method. Mechanical characterization of the hybrid micro-nanocomposites manufactured by a resin infusion process included three-point bending, mode I interlaminar toughness, dynamic mechanical analysis, and drop-weight impact testing. The addition of small amounts of CNTs (0.025, 0.05, and 0.1 wt% to epoxy resins for the fabrication of multiscale carbon fiber composites resulted in a maximum enhancement in flexural modulus by 35%, a 5% improvement in flexural strength, a 6% improvement in absorbed impact energy, and 23% decrease in the mode I interlaminar toughness. Hybridization of carbon fiber-reinforced epoxy using CNTs resulted in a reduction in and dampening characteristics, presumably as a result of the presence of micron-sized agglomerates.

Carbon stripper foils held in place with carbon fibers

International Nuclear Information System (INIS)

Jolivet, Connie S.; Miller, Shawn A.; Stoner, John O.; Ladd, Peter

2008-01-01

The Spallation Neutron Source (SNS) currently under construction at Oak Ridge National Laboratory, Oak Ridge, Tennessee, is planned to initially utilize carbon stripper foils having areal densities approximately 260 μg/cm 2 . The projected design requires that each foil be supported by only one fixed edge. For stability of the foil, additional support is to be provided by carbon fibers. The feasibility of manufacturing and shipping such mounted carbon foils produced by arc evaporation was studied using two prototypes. Production of the foils is described. Fibers were chosen for satisfactory mechanical strength consistent with minimal interference with the SNS beam. Mounting of the fibers, and packaging of the assemblies for shipping are described. Ten completed assemblies were shipped to SNS for further testing. Preliminary evaluation of the survivability of the foils in the SNS foil changer is described

Mesoscopic Strains Maps in Woven Composite Laminas During Off-axis Tension

Directory of Open Access Journals (Sweden)

Nicoletto G.

2010-06-01

Full Text Available The mechanics of woven carbon-fiber reinforced plastic (CFRP composites is influenced by the complex architecture of the reinforcement phase. Computational (i.e. finite element based approaches have been used increasingly to model not only the global laminate stiffness, but also damage evolution and laminate strength. The modeling combines the identification of the architectural unit cell (UC, the selection of suitable constitutive models of the different phases, the creation of a fine discretization of the UC in finite elements, the application of an incremental solution procedure that solves iteratively for the stresses and strains in the UC, [1]. The experimental validation of computational models is carried out mainly at the macroscopical level, i.e. simulation of the macroscopic stress-strain curve. Damage, however, is a localized, straindependent phenomenon and therefore only accurate strain distribution within the UC (at the mesolevel can identify critical conditions in terms of damage location, extension and evolution. The validation of computational damage procedures is a key task and full-field optical strain analysis methods appear the ideal instrument. However, only limited examples of direct finte element method (FEM vs experimental strain correlation are found because of the limited sensitivity and spatial resolution of some techniques and the complexity and applicative difficulty of others. The aim of the present paper is to present the application of the digital image correlation (DIC technique, [2], to the full-field strain analysis at the mesoscopic level (i.e. within the UC of a woven CFRP lamina when the direction of loading forms an angle to the material direction. The material under consideration is a woven carbon fiber reinforced epoxy composite. Orthogonal yarns, each made of of several thousand fibers, are woven according the twill-weave architecture is shown in Fig. 1a. Single-ply laminas were manufactured and tested to

Effect of Manufacturing Method to Tensile Properties of Hybrid Composite Reinforced by Natural (Agel Leaf Fiber) and Glass Fibers

Science.gov (United States)

Nugroho, A.; Abdurohman, K.; Kusmono; Hestiawan, H.; Jamasri

2018-04-01

This paper described the effect of different type of manufacturing method to tensile properties of hybrid composite woven agel leaf fiber and glass fiber as an alternative of LSU structure material. The research was done by using 3 ply of woven agel leaf fiber (ALF) and 3 ply of glass fiber (wr200) while the matrix was using unsaturated polyester. Composite manufacturing method used hand lay-up and vacuum bagging. Tensile test conducted with Tensilon universal testing machine, specimen shape and size according to standard size ASTM D 638. Based on tensile test result showed that the tensile strength of agel leaf fiber composite with unsaturated polyester matrix is 54.5 MPa by hand lay-up and 84.6 MPa with vacuum bagging method. From result of tensile test, hybrid fiber agel composite and glass fiber with unsaturated polyester matrix have potential as LSU structure.

Simulation of Degraded Properties of 2D plain Woven C/SiC Composites under Preloading Oxidation Atmosphere

Science.gov (United States)

Chen, Xihui; Sun, Zhigang; Sun, Jianfen; Song, Yingdong

2017-12-01

In this paper, a numerical model which incorporates the oxidation damage model and the finite element model of 2D plain woven composites is presented for simulation of the oxidation behaviors of 2D plain woven C/SiC composite under preloading oxidation atmosphere. The equal proportional reduction method is firstly proposed to calculate the residual moduli and strength of unidirectional C/SiC composite. The multi-scale method is developed to simulate the residual elastic moduli and strength of 2D plain woven C/SiC composite. The multi-scale method is able to accurately predict the residual elastic modulus and strength of the composite. Besides, the simulated residual elastic moduli and strength of 2D plain woven C/SiC composites under preloading oxidation atmosphere show good agreements with experimental results. Furthermore, the preload, oxidation time, temperature and fiber volume fractions of the composite are investigated to show their influences upon the residual elastic modulus and strength of 2D plain woven C/SiC composites.

Environmental Aspects of Use of Recycled Carbon Fiber Composites in Automotive Applications.

Science.gov (United States)

Meng, Fanran; McKechnie, Jon; Turner, Thomas; Wong, Kok H; Pickering, Stephen J

2017-11-07

The high cost and energy intensity of virgin carbon fiber manufacture provides an opportunity to recover substantial value from carbon fiber reinforced plastic wastes. In this study, we assess the life cycle environmental implications of recovering carbon fiber and producing composite materials as substitutes for conventional and proposed lightweight materials in automotive applications (e.g., steel, aluminum, virgin carbon fiber). Key parameters for the recycled carbon fiber materials, including fiber volume fraction and fiber alignment, are investigated to identify beneficial uses of recycled carbon fiber in the automotive sector. Recycled carbon fiber components can achieve the lowest life cycle environmental impacts of all materials considered, although the actual impact is highly dependent on the design criteria (λ value) of the specific component. Low production impacts associated with recycled carbon fiber components are observed relative to lightweight competitor materials (e.g., aluminum, virgin carbon fiber reinforced plastic). In addition, recycled carbon fiber components have low in-use energy use due to mass reductions and associated reduction in mass-induced fuel consumption. The results demonstrate environmental feasibility of the CFRP recycling materials, supporting the emerging commercialization of CF recycling technologies and identifying significant potential market opportunities in the automotive sector.

Effect of anodic surface treatment on PAN-based carbon fiber and its relationship to the fracture toughness of the carbon fiber-reinforced polymer composites

DEFF Research Database (Denmark)

Sarraf, Hamid; Skarpova, Ludmila

2008-01-01

The effect of anodic surface treatment on the polyacrylonitrile (PAN)-based carbon fibers surface properties and the mechanical behavior of the resulting carbon fiber-polymer composites has been studied in terms of the contact angle measurements of fibers and the fracture toughness of composites...... in the fiber surface nature and the mechanical interfacial properties between the carbon fiber and epoxy resin matrix of the resulting composites, i.e., the fracture toughness. We suggest that good wetting plays an important role in improving the degree of adhesion at interfaces between fibers and matrices...

Carbon Fiber Mirror for a CubeSat Telescope

Science.gov (United States)

Kim, Young-Soo; Jang, Jeong Gyun; Kim, Jihun; Nam, Uk Won

2017-08-01

Telescope mirrors made by carbon fibers have been increasingly used especially for space applications, and they may replace the traditional glass mirrors. Glass mirrors are easy to fabricate, but needed to be carefully handled as they are brittle. Other materials have also been considered for telescope mirrors, such as metals, plastics, and liquids even. However glass and glass ceramics are still commonly and dominantly used.Carbon fiber has mainly been used for mechanical supports like truss structure and telescope tubes, as it is stiff and light-weight. It can also be a good material for telescope mirrors, as it has additional merits of non-brittle and very low thermal expansion. Therefore, carbon fiber mirror would be suitable for space telescopes which should endure the harsh vibration conditions during launch.A light-weight telescope made by carbon fiber has been designed for a small satellite which would have much less weight than conventional ones. In this poster, mirror materials are reviewed, and a design of carbon fiber telescope is presented and discussed.

Modification of carbon fiber surfaces via grafting with Meldrum's acid

Science.gov (United States)

Cuiqin, Fang; Jinxian, Wu; Julin, Wang; Tao, Zhang

2015-11-01

The mechanism of Meldrum's acid modifying carbon fiber surfaces was investigated in this work. The existing carbonyl groups of carbon fibers were grafted with Meldrum's acid to create carboxylic functionalized surfaces. The surface functionalization effect was detected with X-ray photoelectron spectroscopy (XPS), scanning electron microscope (SEM), atomic force microscopy (AFM), and thermogravimetric analysis (TGA). The XPS results showed that the relative content of carboxylic groups on carbon fiber surfaces was increased from initial 1.41% to 7.84%, however, that of carbonyl groups was decreased from 23.11% to 13.28% after grafting reaction. The SEM, AFM and TGA results indicated that the surfaces of carbon fibers neither etched nor generated coating. The tensile strength of carbon fibers was preserved after grafting reaction according to single fiber tensile strength tests. The fibers were well combined with matrix and the maximal interlaminar shear strength (ILSS) of carbon fiber/epoxy resin composites was sharply increased approximately 74% after functionalization. The effects of acetic acid and sonication on the degree of the surface functionalization were also studied.

Vibration monitoring of carbon fiber composites by multiple fiber optic sensors

Science.gov (United States)

Olivero, Massimo; Perrone, Guido; Vallan, Alberto; Chen, Wei; Tosi, Daniele

2014-05-01

This work presents the comparison between the fiber Bragg grating technology and a vibration-measurement technique based on the detection of polarization rotation (polarimetric sensor) in a standard optical fiber, applied to the dynamic structural monitoring of carbon reinforced composites for the automotive industry. A carbon reinforced composite test plate in a 4-layer configuration was equipped with fiber Bragg gratings and polarimetric fiber sensors, then it was mechanically stressed by static and dynamic loads while monitoring the sensors response. The fiber Bragg grating setup exhibited 1.15+/-0.0016 pm/kg static load response and reproduced dynamic excitation with 0.1% frequency uncertainty, while the polarimetric sensing system exhibited a sensitivity of 1.74+/-0.001 mV/kg and reproduced the dynamic excitation with 0.5% frequency uncertainty. It is shown that the polarimetric sensor technology represents a cheap yet efficient alternative to the fiber Bragg grating sensors in the case of vibration-monitoring of small structures at high frequency.

Processing of thermo-structural carbon-fiber reinforced carbon composites

Directory of Open Access Journals (Sweden)

Luiz Cláudio Pardini

2009-06-01

Full Text Available The present work describes the processes used to obtain thermostructural Carbon/Carbon composites. The processing of these materials begins with the definition of the architecture of the carbon fiber reinforcement, in the form of stacked plies or in the form of fabrics or multidirectional reinforcement. Incorporating fiber reinforcement into the carbon matrix, by filling the voids and interstices, leads to the densification of the material and a continuous increase in density. There are two principal processing routes for obtaining these materials: liquid phase processing and gas phase processing. In both cases, thermal processes lead to the formation of a carbon matrix with specific properties related to their precursor. These processes also differ in terms of yield. With liquid phase impregnation the yield is around 45 per cent, while gas phase processing yields around 15 per cent.

Recycling and characterization of carbon fibers from carbon fiber reinforced epoxy matrix composites by a novel super-heated-steam method.

Science.gov (United States)

Kim, Kwan-Woo; Lee, Hye-Min; An, Jeong-Hun; Chung, Dong-Chul; An, Kay-Hyeok; Kim, Byung-Joo

2017-12-01

In order to manufacture high quality recycled carbon fibers (R-CFs), carbon fiber-reinforced composite wastes were pyrolysed with super-heated steam at 550 °C in a fixed bed reactor for varying reaction times. The mechanical and surface properties of the R-CFs were characterized with a single fiber tensile test, interface shear strength (IFSS), scanning electron microscopy (SEM), and X-ray photoelectron spectroscopy (XPS). The surface analysis showed that there was no matrix char residue on the fiber surfaces. The tensile strength and IFSS values of the R-CFs were 90% and 115% compared to those of virgin carbon fibers (V-CFs), respectively. The recycling efficiency of the R-CFs from the composites were strongly dependent on the pyrolysis temperature, reaction time, and super-heated steam feeding rate. Copyright © 2017 Elsevier Ltd. All rights reserved.

Carbon Fiber Manufacturing Facility Siting and Policy Considerations: International Comparison

Energy Technology Data Exchange (ETDEWEB)

Cook, Jeffrey J. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Booth, Samuel [National Renewable Energy Lab. (NREL), Golden, CO (United States)

2017-06-21

Carbon fiber is increasingly used in a wide variety of applications due largely to its superior material properties such as high strength-to-weight ratio. The current global carbon fiber manufacturing industry is predominately located in China, Europe, Japan, and the United States. The carbon fiber market is expected to expand significantly through 2024 and to require additional manufacturing capacity to meet demand. Carbon fiber manufacturing facilities can offer significant economic development and employment opportunities as exemplified by the $1 billion investment and 500 jobs expected at a new Toray plant in Moore, South Carolina. Though the market is expected to expand, it is unclear where new manufacturing facilities will locate to meet demand. This uncertainty stems from the lack of research evaluating how different nations with significant carbon fiber manufacturing capacity compare as it relates to certain manufacturing facility siting factors such as costs of labor and energy as well as policy directed at supporting carbon fiber development, domestic deployment, and exports. This report fills these gaps by evaluating the top carbon fiber manufacturing countries, including China, European Union countries, Japan, Mexico, South Korea, Taiwan, and the United States. The report documents how the United States compares to these countries based on a range of manufacturing siting considerations and existing policies related to carbon fiber. It concludes with a discussion of various policy options the United States could adopt to both (1) increase the competitiveness of the United States as it relates to attracting new carbon fiber manufacturing and (2) foster broader end-use markets for deployment.

Nanowire modified carbon fibers for enhanced electrical energy storage

Science.gov (United States)

Shuvo, Mohammad Arif Ishtiaque; (Bill) Tseng, Tzu-Liang; Ashiqur Rahaman Khan, Md.; Karim, Hasanul; Morton, Philip; Delfin, Diego; Lin, Yirong

2013-09-01

The study of electrochemical super-capacitors has become one of the most attractive topics in both academia and industry as energy storage devices because of their high power density, long life cycles, and high charge/discharge efficiency. Recently, there has been increasing interest in the development of multifunctional structural energy storage devices such as structural super-capacitors for applications in aerospace, automobiles, and portable electronics. These multifunctional structural super-capacitors provide structures combining energy storage and load bearing functionalities, leading to material systems with reduced volume and/or weight. Due to their superior materials properties, carbon fiber composites have been widely used in structural applications for aerospace and automotive industries. Besides, carbon fiber has good electrical conductivity which will provide lower equivalent series resistance; therefore, it can be an excellent candidate for structural energy storage applications. Hence, this paper is focused on performing a pilot study for using nanowire/carbon fiber hybrids as building materials for structural energy storage materials; aiming at enhancing the charge/discharge rate and energy density. This hybrid material combines the high specific surface area of carbon fiber and pseudo-capacitive effect of metal oxide nanowires, which were grown hydrothermally in an aligned fashion on carbon fibers. The aligned nanowire array could provide a higher specific surface area that leads to high electrode-electrolyte contact area thus fast ion diffusion rates. Scanning Electron Microscopy and X-Ray Diffraction measurements are used for the initial characterization of this nanowire/carbon fiber hybrid material system. Electrochemical testing is performed using a potentio-galvanostat. The results show that gold sputtered nanowire carbon fiber hybrid provides 65.9% higher energy density than bare carbon fiber cloth as super-capacitor.

3D ultrasound characterization of woven composites

Science.gov (United States)

Tayong, Rostand B.; Mienczakowski, Martin J.; Smith, Robert A.

2018-04-01

Recent studies on the Non-Destructive Testing (NDT) of composites for the aerospace industry have led to an understanding of ultrasonic propagation in these materials [1]. Techniques for enhanced ultrasonic imaging of the internal structure of composite laminates containing unidirectional fibers have been proposed and tested in a laboratory environment. For the automotive industry, textile composites are often preferred and widely used. The reason for this is that these types of composites offer good mechanical performance, with resistance to delamination and reduced manufacturing costs. In this study, two models are developed and shown to be suitable to characterize the woven specimen. The first model is a 1D analytical model that makes simplified assumptions and the second is a 3D time-domain Finite Element (FE) model developed [2] for advanced understanding of the woven composite response to an ultrasonic excitation. For each of the proposed models, three parameters are defined and used to analyze the structure behavior. They are the instantaneous amplitude, instantaneous phase and instantaneous frequency. These parameters are employed to track the in-plane fiber orientation and the ply-interface location and for the sentencing of features. Three different specimens with the following weave type: 3D orthogonal, 2D plain and Multilayer stitching were considered and scanned (using a focused ultrasonic transducer) to validate the proposed models. As a preliminary study, the work only focuses on the Orthogonal weave specimen. The results obtained from experimental, analytical and FE modeling, B-scan and C-scan are compared, discussed and presented in terms of the above defined parameters.

Modification of carbon fiber surfaces via grafting with Meldrum's acid

International Nuclear Information System (INIS)

Cuiqin, Fang; Jinxian, Wu; Julin, Wang; Tao, Zhang

2015-01-01

Graphical abstract: - Highlights: • The mechanism of Meldrum's acid modifying carbon fiber surfaces was investigated. • The existing carbonyl groups of carbon fibers were grafted with Meldrum's acid. • The relative content of carboxylic groups on carbon fiber surfaces was increased. • The surfaces of carbon fibers neither etched nor generated coating. • Tensile strength of carbon fibers was preserved after grafting reaction. - Abstract: The mechanism of Meldrum's acid modifying carbon fiber surfaces was investigated in this work. The existing carbonyl groups of carbon fibers were grafted with Meldrum's acid to create carboxylic functionalized surfaces. The surface functionalization effect was detected with X-ray photoelectron spectroscopy (XPS), scanning electron microscope (SEM), atomic force microscopy (AFM), and thermogravimetric analysis (TGA). The XPS results showed that the relative content of carboxylic groups on carbon fiber surfaces was increased from initial 1.41% to 7.84%, however, that of carbonyl groups was decreased from 23.11% to 13.28% after grafting reaction. The SEM, AFM and TGA results indicated that the surfaces of carbon fibers neither etched nor generated coating. The tensile strength of carbon fibers was preserved after grafting reaction according to single fiber tensile strength tests. The fibers were well combined with matrix and the maximal interlaminar shear strength (ILSS) of carbon fiber/epoxy resin composites was sharply increased approximately 74% after functionalization. The effects of acetic acid and sonication on the degree of the surface functionalization were also studied.

Modification of carbon fiber surfaces via grafting with Meldrum's acid

Energy Technology Data Exchange (ETDEWEB)

Cuiqin, Fang; Jinxian, Wu [Beijing Key Laboratory of Electrochemical Process and Technology for Materials, Beijing University of Chemical Technology, Beijing 100029 (China); Julin, Wang, E-mail: wjl@mail.buct.edu.cn [Beijing Key Laboratory of Electrochemical Process and Technology for Materials, Beijing University of Chemical Technology, Beijing 100029 (China); Tao, Zhang [Beijing Institute of Ancient Architecture, Beijing 100050 (China)

2015-11-30

Graphical abstract: - Highlights: • The mechanism of Meldrum's acid modifying carbon fiber surfaces was investigated. • The existing carbonyl groups of carbon fibers were grafted with Meldrum's acid. • The relative content of carboxylic groups on carbon fiber surfaces was increased. • The surfaces of carbon fibers neither etched nor generated coating. • Tensile strength of carbon fibers was preserved after grafting reaction. - Abstract: The mechanism of Meldrum's acid modifying carbon fiber surfaces was investigated in this work. The existing carbonyl groups of carbon fibers were grafted with Meldrum's acid to create carboxylic functionalized surfaces. The surface functionalization effect was detected with X-ray photoelectron spectroscopy (XPS), scanning electron microscope (SEM), atomic force microscopy (AFM), and thermogravimetric analysis (TGA). The XPS results showed that the relative content of carboxylic groups on carbon fiber surfaces was increased from initial 1.41% to 7.84%, however, that of carbonyl groups was decreased from 23.11% to 13.28% after grafting reaction. The SEM, AFM and TGA results indicated that the surfaces of carbon fibers neither etched nor generated coating. The tensile strength of carbon fibers was preserved after grafting reaction according to single fiber tensile strength tests. The fibers were well combined with matrix and the maximal interlaminar shear strength (ILSS) of carbon fiber/epoxy resin composites was sharply increased approximately 74% after functionalization. The effects of acetic acid and sonication on the degree of the surface functionalization were also studied.

Computational modeling of ring textures in mesophase carbon fibers

Directory of Open Access Journals (Sweden)

de Andrade Lima Luiz Rogério Pinho

2003-01-01

Full Text Available Carbon fibers are widely used in many industrial applications due the fact of their excellent properties. Carbonaceous mesophases are liquid crystalline precursor materials that can be spun into high performance carbon fibers using the melt spinning process, which is a flow cascade consisting of pressure driven flow-converging die flow-free surface extensional spinline flow that modifies the precursor molecular orientation structure. Carbon fiber property optimization requires a better understanding of the principles that control the structure development during the fiber formation processes and the rheological processing properties. This paper presents the elastic and continuum theory of liquid crystalsand computer simulations of structure formation for pressure-driven flow of carbonaceous liquid crystalline precursors used in the industrial carbon fiber spinning process. The simulations results capture the formation of characteristic fiber macro-textures and provide new knowledge on the role of viscous and elastic effects in the spinning process.

Influence of Fiber Orientation on Single-Point Cutting Fracture Behavior of Carbon-Fiber/Epoxy Prepreg Sheets

Directory of Open Access Journals (Sweden)

Yingying Wei

2015-10-01

Full Text Available The purpose of this article is to investigate the influences of carbon fibers on the fracture mechanism of carbon fibers both in macroscopic view and microscopic view by using single-point flying cutting method. Cutting tools with three different materials were used in this research, namely, PCD (polycrystalline diamond tool, CVD (chemical vapor deposition diamond thin film coated carbide tool and uncoated carbide tool. The influence of fiber orientation on the cutting force and fracture topography were analyzed and conclusions were drawn that cutting forces are not affected by cutting speeds but significantly influenced by the fiber orientation. Cutting forces presented smaller values in the fiber orientation of 0/180° and 15/165° but the highest one in 30/150°. The fracture mechanism of carbon fibers was studied in different cutting conditions such as 0° orientation angle, 90° orientation angle, orientation angles along fiber direction, and orientation angles inverse to the fiber direction. In addition, a prediction model on the cutting defects of carbon fiber reinforced plastic was established based on acoustic emission (AE signals.

Influence of Fiber Orientation on Single-Point Cutting Fracture Behavior of Carbon-Fiber/Epoxy Prepreg Sheets.

Science.gov (United States)

Wei, Yingying; An, Qinglong; Cai, Xiaojiang; Chen, Ming; Ming, Weiwei

2015-10-02

The purpose of this article is to investigate the influences of carbon fibers on the fracture mechanism of carbon fibers both in macroscopic view and microscopic view by using single-point flying cutting method. Cutting tools with three different materials were used in this research, namely, PCD (polycrystalline diamond) tool, CVD (chemical vapor deposition) diamond thin film coated carbide tool and uncoated carbide tool. The influence of fiber orientation on the cutting force and fracture topography were analyzed and conclusions were drawn that cutting forces are not affected by cutting speeds but significantly influenced by the fiber orientation. Cutting forces presented smaller values in the fiber orientation of 0/180° and 15/165° but the highest one in 30/150°. The fracture mechanism of carbon fibers was studied in different cutting conditions such as 0° orientation angle, 90° orientation angle, orientation angles along fiber direction, and orientation angles inverse to the fiber direction. In addition, a prediction model on the cutting defects of carbon fiber reinforced plastic was established based on acoustic emission (AE) signals.

Electrical conductivity of short carbon fibers and carbon black-reinforced chloroprene rubber

International Nuclear Information System (INIS)

Khoshniat, A. R.; MirAli, M.; Hemmati, M.; Afshar Taromi, F.; Katbab, A.

2002-01-01

Elastomers and plastics are intrinsically insulating materials, but by addition of some conductive particles such as conductive carbon black, carbon fibers and metals, they can change to conductive form. Conductivity of these composites are due to formation of the lattices of conductive filler particles in polymer chains. In this report, conductivity of chloroprene rubber filled with carbon black and carbon fibers as a function of temperature and pressure are studied. Electrical conductivity of chloroprene in a function of temperature and pressure are studied. Electrical conductivity of chloroprene in the presence of carbon black with proper mixing conditions increases to the conductivity level of semiconductors and even in the presence of carbon fibers it increases to the level of a conductor material. Meanwhile, the sensitivity of this compound to heat and pressure rises. Thus these composites have found various applications in the manufacture of heat and pressure sensitive sensors

Properties and Structure of In Situ Transformed PAN-Based Carbon Fibers

Directory of Open Access Journals (Sweden)

Jingjing Cao

2018-06-01

Full Text Available Carbon fibers in situ prepared during the hot-pressed sintering in a vacuum is termed in situ transformed polyacrylonitrile-based (PAN-based carbon fibers, and the fibrous precursors are the pre-oxidized PAN fibers. The properties and structure of in situ transformed PAN-based carbon fibers are investigated by Nano indenter, SEM, TEM, XRD, and Raman. The results showed that the microstructure of the fiber surface layer was compact, while the core was loose, with evenly-appearing microvoids. The elastic modulus and nanohardness of the fiber surface layer (303.87 GPa and 14.82 GPa were much higher than that of the core (16.57 GPa and 1.54 GPa, and its interlayer spacing d002 and crystallinity were about 0.347 nm and 0.97 respectively. It was found that the preferred orientation of the surface carbon layers with ordered carbon atomic arrangement tended to be parallel to the fiber axis, whereas the fiber core in the amorphous region exhibited a random texture and the carbon atomic arrangement was in a disordered state. It indicates that the in situ transformed PAN-based carbon fibers possess significantly turbostratic structure and anisotropy.

Tablet-woven and tabby-woven braids from the Czech late medieval archaeological findings

Czech Academy of Sciences Publication Activity Database

Březinová, Helena

2010-01-01

Roč. 23, - (2010), s. 47-51 ISSN 0860-0007 Institutional research plan: CEZ:AV0Z80020508 Keywords : textile fragments * tablet -woven braids * tabby-woven braids * late medieval Subject RIV: AC - Archeology, Anthropology, Ethnology

Ceramic silicon-boron-carbon fibers from organic silicon-boron-polymers

Science.gov (United States)

Riccitiello, Salvatore R. (Inventor); Hsu, Ming-Ta S. (Inventor); Chen, Timothy S. (Inventor)

1993-01-01

Novel high strength ceramic fibers derived from boron, silicon, and carbon organic precursor polymers are discussed. The ceramic fibers are thermally stable up to and beyond 1200 C in air. The method of preparation of the boron-silicon-carbon fibers from a low oxygen content organosilicon boron precursor polymer of the general formula Si(R2)BR(sup 1) includes melt-spinning, crosslinking, and pyrolysis. Specifically, the crosslinked (or cured) precursor organic polymer fibers do not melt or deform during pyrolysis to form the silicon-boron-carbon ceramic fiber. These novel silicon-boron-carbon ceramic fibers are useful in high temperature applications because they retain tensile and other properties up to 1200 C, from 1200 to 1300 C, and in some cases higher than 1300 C.

Biodegradation of flax fiber reinforced poly lactic acid

CSIR Research Space (South Africa)

Kumar, R

2010-07-01

Full Text Available and dried in an oven at 60°C for 24 h to remove moisture. PLA pellets equivalent to 0.8 and 0.7 weight fractions of the nonwoven web and woven fabric, respectively were dissolved in chloroform. It is to be noted that nonwoven flax fiber requires higher... amount of PLA than woven ones. The dried nonwoven web/woven fabric was then placed inside a square metal frame mold of 15 cm×15 cm in dimensions and the PLA solution was poured over the nonwoven web or woven fab- ric. It was observed that 5 to 6 g...

Effects of Kenaf Fiber Orientation on Mechanical Properties and Fatigue Life of Glass/Kenaf Hybrid Composites

Directory of Open Access Journals (Sweden)

Mohaiman Jaffar Sharba

2015-12-01

Full Text Available The objectives of this work were to investigate the effect of kenaf fiber alignment on the mechanical and fatigue properties of kenaf/glass hybrid sandwich composites. Three types of kenaf fibers were used, namely, non-woven random mat, unidirectional twisted yarn, and plain-woven kenaf. A symmetric sandwich configuration was constructed with glass as the shell and kenaf as the core with a constant kenaf/glass weight ratio of 30/70% and a volume fraction of 35%. Tensile, compression, flexural, and fully reversed fatigue tests were conducted, and a morphological study of the tensile failure surface of each hybrid composite was carried out. The non-woven mat kenaf hybrid had poor properties for all tests, while the unidirectional kenaf hybrid composite possessed higher tensile strength and similar compressive properties compared with the woven kenaf. Hybridization with kenaf fibers improved the fatigue degradation coefficient of the final composites to 6.2% and 6.4% for woven and unidirectional kenaf, respectively, compared with 7.9% for non-woven. Because woven kenaf hybrid composite is lightweight, environment friendly, and has a considerable balance in static and fatigue strengths with low fatigue sensitivity in bidirectional planes compared to glass, it is strongly recommended for structural applications.

Polarization dependence of laser interaction with carbon fibers and CFRP.

Science.gov (United States)

Freitag, Christian; Weber, Rudolf; Graf, Thomas

2014-01-27

A key factor for laser materials processing is the absorptivity of the material at the laser wavelength, which determines the fraction of the laser energy that is coupled into the material. Based on the Fresnel equations, a theoretical model is used to determine the absorptivity for carbon fiber fabrics and carbon fiber reinforced plastics (CFRP). The surface of each carbon fiber is considered as multiple layers of concentric cylinders of graphite. With this the optical properties of carbon fibers and their composites can be estimated from the well-known optical properties of graphite.

Carbon Fiber Foam Composites and Methods for Making the Same

Science.gov (United States)

Leseman, Zayd Chad (Inventor); Atwater, Mark Andrew (Inventor); Phillips, Jonathan (Inventor)

2014-01-01

Exemplary embodiments provide methods and apparatus of forming fibrous carbon foams (FCFs). In one embodiment, FCFs can be formed by flowing a fuel rich gas mixture over a catalytic material and components to be encapsulated in a mold to form composite carbon fibers, each composite carbon fiber having a carbon phase grown to encapsulate the component in situ. The composite carbon fibers can be intertwined with one another to form FCFs having a geometry according to the mold.

Global Carbon Fiber Composites Supply Chain Competitiveness Analysis

Energy Technology Data Exchange (ETDEWEB)

Das, Sujit [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Warren, Josh [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); West, Devin [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Schexnayder, Susan M. [Univ. of Tennessee, Knoxville, TN (United States)

2016-05-01

This study identifies key opportunities in the carbon fiber supply chain where the United States Department of Energy's Office of Energy Efficiency and Renewable Energy resources and investments can help the United States achieve or maintain a competitive advantage. The report focuses on four application areas--wind energy, aerospace, automotive, and pressure vessels--that top the list of industries using carbon fiber and carbon fiber reinforced polymers and are also particularly relevant to EERE's mission. For each of the four application areas, the report addresses the supply and demand trends within that sector, supply chain, and costs of carbon fiber and components, all contributing to a competitiveness assessment that addresses the United States' role in future industry growth. This report was prepared by researchers at Oak Ridge National Laboratory and the University of Tennessee for the Clean Energy Manufacturing Analysis Center.

Electrostatic dry powder prepregging of carbon fiber

Science.gov (United States)

Throne, James L.; Sohn, Min-Seok

1990-01-01

Ultrafine, 5-10 micron polymer-matrix resin powders are directly applied to carbon fiber tows by passing then in an air or nitrogen stream through an electrostatic potential; the particles thus charged will strongly adhere to grounded carbon fibers, and can be subsequently fused to the fiber in a continuously-fed radiant oven. This electrostatic technique derived significant end-use mechanical property advantages from the obviation of solvents, binders, and other adulterants. Additional matrix resins used to produce prepregs to date have been PMR-15, Torlon 40000, and LaRC TPI.

Growth, structure, and optical properties of carbon-reinforced silica fibers

International Nuclear Information System (INIS)

Zhang, Z. J.; Ajayan, P. M.; Ramanath, G.; Vacik, J.; Xu, Y. H.

2001-01-01

We report the synthesis of carbon-reinforced silica fibers by methane exposure of metallocene-treated oxidized-Si(001) substrates at 1100 degree C. The SiO 2 cap layer transforms into silica fibers reinforced by glassy carbon in the core during methane exposure. High-resolution electron microscopy and spatially resolved spectroscopy measurements of the fibers reveal an amorphous structure without a hollow, and domains of glassy carbon embedded at the fiber core. The carbon-reinforced fibers are optically transparent and have an optical band gap of ≅3.1 eV. These fibers are organized in radial patterns that vary for different metallocene species. On nickelocene-treated substrates, the fibers originate from the circumference of the circular templates and grow outwards, forming radial patterns. On ferrocene-treated substrates, randomly oriented fibers grow within as well as slightly outside the perimeter of the templates, forming wreath-like patterns. Aligned growth of such fibers could be useful for fabricating optoelectronics devices and reinforced composites. [copyright] 2001 American Institute of Physics

Woven hybrid composites: Tensile and flexural properties of oil palm-woven jute fibres based epoxy composites

Energy Technology Data Exchange (ETDEWEB)

Jawaid, M. [School of Industrial Technology, Universiti Sains Malaysia, 11800 Penang (Malaysia); Abdul Khalil, H.P.S., E-mail: akhalilhps@gmail.com [School of Industrial Technology, Universiti Sains Malaysia, 11800 Penang (Malaysia); Abu Bakar, A. [School of Materials and Mineral Resources Engineering, Universiti Sains Malaysia, 14300 Nibong Tebal, Penang (Malaysia)

2011-06-15

Highlights: {yields} Woven hybrid composites show good tensile and flexural properties. {yields} Hybridization with 20% woven jute gives rise to sufficient modulus to composites. {yields} Layering pattern affect mechanical properties of hybrid composites. {yields} Statistical analysis shows that there is significant difference between composites. - Abstract: In this research, tensile and flexural performance of tri layer oil palm empty fruit bunches (EFB)/woven jute (Jw) fibre reinforced epoxy hybrid composites subjected to layering pattern has been experimentally investigated. Sandwich composites were fabricated by hand lay-up technique in a mould and cured with 105 deg. C temperatures for 1 h by using hot press. Pure EFB and woven jute composites were also fabricate for comparison purpose. Results showed that tensile and flexural properties of pure EFB composite can be improved by hybridization with woven jute fibre as extreme woven jute fibre mat. It was found that tensile and flexural properties of hybrid composite is higher than that of EFB composite but less than woven jute composite. Statistical analysis of composites done by ANOVA-one way, it showed significant differences between the results obtained. The fracture surface morphology of the tensile samples of the hybrid composites was performed by using scanning electron microscopy.

Woven hybrid composites: Tensile and flexural properties of oil palm-woven jute fibres based epoxy composites

International Nuclear Information System (INIS)

Jawaid, M.; Abdul Khalil, H.P.S.; Abu Bakar, A.

2011-01-01

Highlights: → Woven hybrid composites show good tensile and flexural properties. → Hybridization with 20% woven jute gives rise to sufficient modulus to composites. → Layering pattern affect mechanical properties of hybrid composites. → Statistical analysis shows that there is significant difference between composites. - Abstract: In this research, tensile and flexural performance of tri layer oil palm empty fruit bunches (EFB)/woven jute (Jw) fibre reinforced epoxy hybrid composites subjected to layering pattern has been experimentally investigated. Sandwich composites were fabricated by hand lay-up technique in a mould and cured with 105 deg. C temperatures for 1 h by using hot press. Pure EFB and woven jute composites were also fabricate for comparison purpose. Results showed that tensile and flexural properties of pure EFB composite can be improved by hybridization with woven jute fibre as extreme woven jute fibre mat. It was found that tensile and flexural properties of hybrid composite is higher than that of EFB composite but less than woven jute composite. Statistical analysis of composites done by ANOVA-one way, it showed significant differences between the results obtained. The fracture surface morphology of the tensile samples of the hybrid composites was performed by using scanning electron microscopy.

Chemical recycling of carbon fibers reinforced epoxy resin composites in oxygen in supercritical water

International Nuclear Information System (INIS)

Bai, Yongping; Wang, Zhi; Feng, Liqun

2010-01-01

The carbon fibers in carbon fibers reinforced epoxy resin composites were recovered in oxygen in supercritical water at 30 ± 1 MPa and 440 ± 10 o C. The microstructure of the recovered carbon fibers was observed using scanning electron microscopy (SEM) and atom force microscopy (AFM). The results revealed that the clean carbon fibers were recovered and had higher tensile strength relative to the virgin carbon fibers when the decomposition rate was above 85 wt.%, although the recovered carbon fibers have clean surface, the epoxy resin on the surface of the recovered carbon fibers was readily observed. As the decomposition rate increased to above 96 wt.%, no epoxy resin was observed on the surface of the carbon fibers and the oxidation of the recovered carbon fibers was readily measured by X-ray photoelectron spectroscopy (XPS) analysis. The carbon fibers were ideally recovered and have original strength when the decomposition rates were between 94 and 97 wt.%. This study clearly showed the oxygen in supercritical water is a promising way for recycling the carbon fibers in carbon fibers reinforced resin composites.

CARBON FIBER COMPOSITES IN HIGH VOLUME

Energy Technology Data Exchange (ETDEWEB)

Warren, Charles David [ORNL; Das, Sujit [ORNL; Jeon, Dr. Saeil [Volvo Trucks North America

2014-01-01

Vehicle lightweighting represents one of several design approaches that automotive and heavy truck manufacturers are currently evaluating to improve fuel economy, lower emissions, and improve freight efficiency (tons-miles per gallon of fuel). With changes in fuel efficiency and environmental regulations in the area of transportation, the next decade will likely see considerable vehicle lightweighting throughout the ground transportation industry. Greater use of carbon fiber composites and light metals is a key component of that strategy. This paper examines the competition between candidate materials for lightweighting of heavy vehicles and passenger cars. A 53-component, 25 % mass reduction, body-in-white cost analysis is presented for each material class, highlighting the potential cost penalty for each kilogram of mass reduction and then comparing the various material options. Lastly, as the cost of carbon fiber is a major component of the elevated cost of carbon fiber composites, a brief look at the factors that influence that cost is presented.

Enhancement in ballistic performance of composite hard armor through carbon nanotubes

Directory of Open Access Journals (Sweden)

Jason Gibson

2013-12-01

Full Text Available The use of carbon nanotubes in composite hard armor is discussed in this study. The processing techniques to make various armor composite panels consisting of Kevlar®29 woven fabric in an epoxy matrix and the subsequent V50 test results for both 44 caliber soft-point rounds and 30 caliber FSP (fragment simulated projectile threats are presented. A 6.5% improvement in the V50 test results was found for a combination of 1.65 wt% loading of carbon nanotubes and 1.65 wt% loading of milled fibers. The failure mechanism of carbon nanotubes during the ballistic event is discussed through scanning electron microscope images of the panels after the failure. Raman Spectroscopy was also utilized to evaluate the residual strain in the Kevlar®29 fibers post shoot. The Raman Spectroscopy shows a Raman shift of 25 cm−1 for the Kevlar®29 fiber utilized in the composite panel that had an enhancement in the V50 performance by using milled fiber and multi-walled carbon nanotubes. Evaluating both scenarios where an improvement was made and other panels without any improvement allows for understanding of how loading levels and synergistic effects between carbon nanotubes and milled fibers can further enhance ballistic performance.

The dynamic response of carbon fiber-filled polymer composites

Directory of Open Access Journals (Sweden)

Patterson B.

2012-08-01

Full Text Available The dynamic (shock responses of two carbon fiber-filled polymer composites have been quantified using gas gun-driven plate impact experimentation. The first composite is a filament-wound, highly unidirectional carbon fiber-filled epoxy with a high degree of porosity. The second composite is a chopped carbon fiber- and graphite-filled phenolic resin with little-to-no porosity. Hugoniot data are presented for the carbon fiber-epoxy (CE composite to 18.6 GPa in the through-thickness direction, in which the shock propagates normal to the fibers. The data are best represented by a linear Rankine-Hugoniot fit: Us = 2.87 + 1.17 ×up(ρ0 = 1.536g/cm3. The shock wave structures were found to be highly heterogeneous, both due to the anisotropic nature of the fiber-epoxy microstructure, and the high degree of void volume. Plate impact experiments were also performed on a carbon fiber-filled phenolic (CP composite to much higher shock input pressures, exceeding the reactants-to-products transition common to polymers. The CP was found to be stiffer than the filament-wound CE in the unreacted Hugoniot regime, and transformed to products near the shock-driven reaction threshold on the principal Hugoniot previously shown for the phenolic binder itself. [19] On-going research is focused on interrogating the direction-dependent dyanamic response and dynamic failure strength (spall for the CE composite in the TT and 0∘ (fiber directions.

Effect of high pressure hydrogen on the mechanical characteristics of single carbon fiber

Science.gov (United States)

Jeon, Sang Koo; Kwon, Oh Heon; Jang, Hoon-Sik; Ryu, Kwon Sang; Nahm, Seung Hoon

2018-02-01

In this study, carbon fiber was exposed to a pressure of 7 MPa for 24 h in high pressure chamber. The tensile test for carbon fiber was conducted to estimate the effect on the high pressure hydrogen in the atmosphere. To determine the tensile strength and Weibull modulus, approximately thirty carbon fiber samples were measured in all cases, and carbon fiber exposed to high pressure argon was evaluated to verify only the effect of hydrogen. Additionally, carbon fiber samples were annealed at 1950 °C for 1 h for a comparison with normal carbon fiber and then tested under identical conditions. The results showed that the tensile strength scatter of normal carbon fiber exposed to hydrogen was relatively wider and the Weibull modulus was decreased. Moreover, the tensile strength of the annealed carbon fiber exposed to hydrogen was increased, and these samples indicated a complex Weibull modulus because the hydrogen stored in the carbon fiber influenced the mechanical characteristic.

Studies on the mechanical properties of woven jute fabric reinforced poly(l-lactic acid composites

Directory of Open Access Journals (Sweden)

G.M. Arifuzzaman Khan

2016-01-01

Full Text Available Development of ecofriendly biocomposites to replace non-biodegradable synthetic fiber composites is the main objective of this study. To highlight the biocomposites as a perfect replacement, the plain woven jute fabric (WJF reinforced poly(l-lactic acid (PLLA composites were prepared by the hot press molding method. The influence of woven structure and direction on the mechanical properties i.e. tensile, flexural and impact properties was investigated. The average tensile strength (TS, tensile modulus (TM, flexural strength (FS, flexural modulus (FM, and impact strength (IS of untreated woven jute composite (in warp direction were improved about 103%, 211%, 95.2%, 42.4% and 85.9%, respectively and strain at maximum tensile stress for composite samples was enhanced by 11.7%. It was also found that the strengths and modulus of composites in warp direction are higher than those in weft direction. WJF composites in warp and weft directions presented superior mechanical properties than non-woven jute fabric (NWJF composites. Chemical treatment of jute fabric through benzoylation showed a positive effect on the properties of composites. Morphological studies by SEM demonstrated that better adhesion between the treated fabric and PLLA was achieved.

Low temperature stabilization process for production of carbon fiber having structural order

Science.gov (United States)

Rios, Orlando; McGuire, Michael Alan; More, Karren Leslie; Tenhaeff, Wyatt Evan; Menchhofer, Paul A.; Paulauskas, Felix Leonard

2017-08-15

A method for producing a carbon fiber, the method comprising: (i) subjecting a continuous carbon fiber precursor having a polymeric matrix in which strength-enhancing particles are incorporated to a stabilization process during which the carbon fiber precursor is heated to within a temperature range ranging from the glass transition temperature to no less than 20.degree. C. below the glass transition temperature of the polymeric matrix, wherein the maximum temperature employed in the stabilization process is below 400.degree. C., for a processing time within said temperature range of at least 1 hour in the presence of oxygen and in the presence of a magnetic field of at least 1 Tesla, while said carbon fiber precursor is held under an applied axial tension; and (ii) subjecting the stabilized carbon fiber precursor, following step (i), to a carbonization process. The stabilized carbon fiber precursor, resulting carbon fiber, and articles made thereof are also described.

Effect of surface modification on carbon fiber and its reinforced phenolic matrix composite

Energy Technology Data Exchange (ETDEWEB)

Yuan Hua [Key Laboratory for Liquid phase chemical oxidation Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan 250061 (China); Carbon Fibre Engineering Research Center, Faculty of Materials Science, Shandong University, Jinan 250061 (China); Wang Chengguo, E-mail: sduwangchg@gmail.com [Carbon Fibre Engineering Research Center, Faculty of Materials Science, Shandong University, Jinan 250061 (China); Zhang Shan; Lin Xue [Carbon Fibre Engineering Research Center, Faculty of Materials Science, Shandong University, Jinan 250061 (China)

2012-10-15

Highlights: Black-Right-Pointing-Pointer We used very simple and effective modification method to treat PAN-based carbon fiber by liquid oxidation and coupling agent. Black-Right-Pointing-Pointer Carbon fiber surface functional groups were analyzed by LRS and XPS. Black-Right-Pointing-Pointer Proper treatment of carbon fiber can prove an effective way to increase composite's performance. Black-Right-Pointing-Pointer Carbon fiber surface modifications by oxidation and APS could strengthen fiber activity and enlarge surface area as well as its roughness. - Abstract: In this work, polyacrylonitrile (PAN)-based carbon fiber were chemically modified with H{sub 2}SO{sub 4}, KClO{sub 3} and silane coupling agent ({gamma}-aminopropyltriethoxysilane, APS), and carbon fiber reinforced phenolic matrix composites were prepared. The structural and surface characteristics of the carbon fiber were investigated by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), laser Raman scattering (LRS) and Fourier transform infrared spectroscopy (FTIR). Single fiber mechanical properties, specific surface area, composite impact properties and interfacial shear strength (ILSS) were researched to indicate the effects of surface modification on fibers and the interaction between modified fiber surface and phenolic matrix. The results showed that carbon fiber surface modification by oxidation and APS can strengthen fiber surface chemical activity and enlarge the fiber surface area as well as its roughness. When carbon fiber (CF) is oxidized treatment, the oxygen content as well as the O/C ratio will be obviously increased. Oxygen functional groups increase with oxidation time increasing. Carbon fiber treated with APS will make C-O-R content increase and O-C=O content decrease due to surface reaction. Proper treatment of carbon fiber with acid and silane coupling agent prove an effective way to increase the interfacial adhesion and improve the mechanical and outdoor

Effect of surface modification on carbon fiber and its reinforced phenolic matrix composite

International Nuclear Information System (INIS)

Yuan Hua; Wang Chengguo; Zhang Shan; Lin Xue

2012-01-01

Highlights: ► We used very simple and effective modification method to treat PAN-based carbon fiber by liquid oxidation and coupling agent. ► Carbon fiber surface functional groups were analyzed by LRS and XPS. ► Proper treatment of carbon fiber can prove an effective way to increase composite's performance. ► Carbon fiber surface modifications by oxidation and APS could strengthen fiber activity and enlarge surface area as well as its roughness. - Abstract: In this work, polyacrylonitrile (PAN)-based carbon fiber were chemically modified with H 2 SO 4 , KClO 3 and silane coupling agent (γ-aminopropyltriethoxysilane, APS), and carbon fiber reinforced phenolic matrix composites were prepared. The structural and surface characteristics of the carbon fiber were investigated by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), laser Raman scattering (LRS) and Fourier transform infrared spectroscopy (FTIR). Single fiber mechanical properties, specific surface area, composite impact properties and interfacial shear strength (ILSS) were researched to indicate the effects of surface modification on fibers and the interaction between modified fiber surface and phenolic matrix. The results showed that carbon fiber surface modification by oxidation and APS can strengthen fiber surface chemical activity and enlarge the fiber surface area as well as its roughness. When carbon fiber (CF) is oxidized treatment, the oxygen content as well as the O/C ratio will be obviously increased. Oxygen functional groups increase with oxidation time increasing. Carbon fiber treated with APS will make C-O-R content increase and O-C=O content decrease due to surface reaction. Proper treatment of carbon fiber with acid and silane coupling agent prove an effective way to increase the interfacial adhesion and improve the mechanical and outdoor performance of the resulting fiber/resin composites.

Carbon fiber reinforcements for sheet molding composites

Science.gov (United States)

Ozcan, Soydan; Paulauskas, Felix L.

2017-11-14

A method of processing a carbon fiber tow includes the steps of providing a carbon fiber tow made of a plurality of carbon filaments, depositing a sizing composition at spaced-apart sizing sites along a length of the tow, leaving unsized interstitial regions of the tow, and cross-cutting the tow into a plurality of segments. Each segment includes at least a portion of one of the sizing sites and at least a portion of at least one of the unsized regions of the tow, the unsized region including and end portion of the segment.

Conduction noise absorption by fiber-reinforced epoxy composites with carbon nanotubes

International Nuclear Information System (INIS)

Lee, Ok Hyoung; Kim, Sung-Soo; Lim, Yun-Soo

2011-01-01

Nearly all electronic equipment is susceptible to malfunction as a result of electromagnetic interference. In this study, glass fiber, and carbon fiber as a type reinforcement and epoxy as a matrix material were used to fabricate composite materials. In an attempt to increase the conduction noise absorption, carbon nanotubes were grown on the surface of glass fibers and carbon fibers. A microstrip line with characteristic impedance of 50 Ω in connection with network analyzer was used to measure the conduction noise absorption. In comparing a glass fiber/epoxy composite with a GF-CNT/Ep composite, it was demonstrated that the CNTs significantly influence the noise absorption property mainly due to increase in electric conductivity. In the carbon fiber composites, however, the effectiveness of CNTs on the degree of electric conductivity is negligible, resulting in a small change in reflection and transmission of an electromagnetic wave. - Research Highlights: → In this study, glass fiber and carbon fiber as a type reinforcement and epoxy as a matrix material were used to fabricate composite materials. In an attempt to increase the conduction noise absorption, carbon nanotubes (CNTs) were grown on the surface of glass fibers and carbon fibers. A microstrip line with characteristic impedance of 50 Ω in connection with network analyzer was used to measure the conduction noise absorption. → In comparing a glass fiber/epoxy composite with a GF-CNT/Ep composite, it was demonstrated that the CNTs significantly influence the noise absorption property mainly due to increase in electric conductivity. In the carbon fiber composites, however, the effectiveness of CNTs on the degree of electric conductivity is negligible, resulting in a small change in reflection and transmission of an electromagnetic wave.

Electrochemical behavior of pitch-based activated carbon fibers for electrochemical capacitors

International Nuclear Information System (INIS)

Lee, Hye-Min; Kwac, Lee-Ku; An, Kay-Hyeok; Park, Soo-Jin; Kim, Byung-Joo

2016-01-01

Highlights: • Electrode materials for electrochemical capacitors were developed using pitch-based activated carbon fibers with steam activation. • Activated carbon fibers showed enhanced specific surface area from 1520 to 3230 m 2 /g. • The increase in the specific capacitance of the samples was determined by charged pore structure during charging and discharging. - Abstract: In the present study, electrode materials for electrochemical capacitors were developed using pitch-based activated carbon fibers with steam activation. The surface and structural characteristics of activated carbon fibers were observed using scanning electron microscopy and X-ray diffraction, respectively. Pore characteristics were investigated using N 2 /77 K adsorption isotherms. The activated carbon fibers were applied as electrodes for electrical double-layer capacitors and analyzed in relation to the activation time. The specific surface area and total pore volume of the activated carbon fibers were determined to be 1520–3230 m 2 /g and 0.61–1.87 cm 3 /g, respectively. In addition, when the electrochemical characteristics were analyzed, the specific capacitance was confirmed to have increased from 1.1 F/g to 22.5 F/g. From these results, it is clear that the pore characteristics of pitch-based activated carbon fibers changed considerably in relation to steam activation and charge/discharge cycle; therefore, it was possible to improve the electrochemical characteristics of the activated carbon fibers.

Activated carbon fiber obtained from textile PAN fiber to electrodes for supercapacitor

International Nuclear Information System (INIS)

Silva, Elen Leal da; Marcuzzo, Jossano Saldanha; Baldan, Mauricio Ribeiro; Cuna, Andres; Rodrigues, Aline Castilho; Goncalves, Emerson Sarmento

2016-01-01

Full text: Supercapacitors are devices for electrical energy storage with application in distribution power generation, electric vehicles, electronic equipment, among others. Current challenges in the development of supercapacitors focuses on making an increasing on system density of energy. An increase of energy accumulated in the supercapacitor electrode can be achieved by developing materials with high specific electrical capacitance and low electrical resistance. Furthermore, it is expected that the electrode material present a simple procedure for obtaining, low cost and environmentally friendly. Carbon fibers are interesting materials for use as a supercapacitor electrode. Among them are carbon fibers from polyacrylonitrile (PAN). In this work were studied activated carbon fibers obtained from textile polyacrylonitrile (ACF-PAN) with deposition of Fe particles aiming to use as active material of supercapacitor electrodes. ACFPAN and ACF-PAN-Fe were characterized by textural analysis, x-ray diffraction (XRD), scanning electron microscopy equipped with energy dispersive x-ray (SEM-EDX), Raman spectroscopy and x-ray photoelectron spectroscopy (XPS). The behavior of the activated carbon fibers as a supercapacitor electrode was evaluated by galvanostatic charge and discharge curves, cyclic voltammetry and a electrochemical impedance using a symmetrical two-electrode Swagelok®-type cell and sulfuric acid as electrolyte. ACF-PAN had a high specific surface area, which makes it an interesting material for electrodes of supercapacitors. The electrical capacitance for the ACF-PAN is 96 F/g and ACF-PAN-Fe is 106 F/g both at a current density of 0.30 A/g. This increase in electrical capacitance can be related to the presence of iron oxides which are deposited on the activated carbon fiber. (author)

Global Carbon Fiber Composites. Supply Chain Competitiveness Analysis

Energy Technology Data Exchange (ETDEWEB)

Das, Sujit [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Warren, Joshua A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); West, Devin [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Schexnayder, Susan M. [Univ. of Tennessee, Knoxville, TN (United States)

2016-05-01

The objective of this study is to identify key opportunities in the carbon fiber (CF) supply chain where resources and investments can help advance the clean energy economy. The report focuses on four application areas—wind energy, aerospace, automotive, and pressure vessels—that top the list of industries using CF and carbon fiber reinforced polymers (CFRP) and are particularly relevant to the mission of U.S. Department of Energy’s Office of Energy Efficiency and Renewable Energy (DOE EERE). For each of the four application areas, the report addresses the supply and demand trends within that sector, supply chain, and costs of carbon fiber and components.

Integration of Complex Geometry, 3D Woven Preforms via Innovative Stitching Technique, Phase II

Data.gov (United States)

National Aeronautics and Space Administration — Thick, 3D woven carbon/phenolic composites offer potential improvement over legacy thermal protection systems (TPS) for re-entry vehicle heat shield applications....

EVALUATION OF MICROMECHANICAL PROPERTIES OF CARBON FIBER FABRIC USING NANOINDETATION

Directory of Open Access Journals (Sweden)

Pavel Klapálek

2017-11-01

Full Text Available This paper is focused mainly on nanoindentation of carbon fibers. Fibers are in form of carbon fiber fabric that is used in larger research that is focused on reinforcing beams made of glued laminated timber. Knowledge of this material on macro and micro level will help to understand its behavior in this specific type of use. Nanoindentation is method used in this paper to obtain material characteristics on micro level such as hardness and modulus of elasticity. Samples of the carbon fiber fabric had to be prepared for this specific testing method by polishing samples of carbon fabric attached in epoxy resin. In particular, it was found that the indentation hardness of the fibers ranges around 3.65 GPa and modulus of elasticity ranges around 26 GPa.

Development of eddy current probe for fiber orientation assessment in carbon fiber composites

Science.gov (United States)

Wincheski, Russell A.; Zhao, Selina

2018-04-01

Measurement of the fiber orientation in a carbon fiber composite material is crucial in understanding the load carrying capability of the structure. As manufacturing conditions including resin flow and molding pressures can alter fiber orientation, verification of the as-designed fiber layup is necessary to ensure optimal performance of the structure. In this work, the development of an eddy current probe and data processing technique for analysis of fiber orientation in carbon fiber composites is presented. A proposed directional eddy current probe is modeled and its response to an anisotropic multi-layer conductor simulated. The modeling results are then used to finalize specifications of the eddy current probe. Experimental testing of the fabricated probe is presented for several samples including a truncated pyramid part with complex fiber orientation draped to the geometry for resin transfer molding. The inductively coupled single sided measurement enables fiber orientation characterization through the thickness of the part. The fast and cost-effective technique can be applied as a spot check or as a surface map of the fiber orientations across the structure. This paper will detail the results of the probe design, computer simulations, and experimental results.

Effect of carbon nanotubes upon emissions from cutting and sanding carbon fiber-epoxy composites

Energy Technology Data Exchange (ETDEWEB)

Heitbrink, William A. [LMK OSH Consulting LLC (United States); Lo, Li-Ming, E-mail: LLo@cdc.gov [Centers for Disease Control and Prevention (CDC), Division of Applied Research and Technology, National Institute for Occupational Safety and Health (NIOSH) (United States)

2015-08-15

Carbon nanotubes (CNTs) are being incorporated into structural composites to enhance material strength. During fabrication or repair activities, machining nanocomposites may release CNTs into the workplace air. An experimental study was conducted to evaluate the emissions generated by cutting and sanding on three types of epoxy-composite panels: Panel A containing graphite fibers, Panel B containing graphite fibers and carbon-based mat, and Panel C containing graphite fibers, carbon-based mat, and multi-walled CNTs. Aerosol sampling was conducted with direct-reading instruments, and filter samples were collected for measuring elemental carbon (EC) and fiber concentrations. Our study results showed that cutting Panel C with a band saw did not generate detectable emissions of fibers inspected by transmission electron microscopy but did increase the particle mass, number, and EC emission concentrations by 20–80 % compared to Panels A and B. Sanding operation performed on two Panel C resulted in fiber emission rates of 1.9 × 10{sup 8} and 2.8 × 10{sup 6} fibers per second (f/s), while no free aerosol fibers were detected from sanding Panels A and B containing no CNTs. These free CNT fibers may be a health concern. However, the analysis of particle and EC concentrations from these same samples cannot clearly indicate the presence of CNTs, because extraneous aerosol generation from machining the composite epoxy material increased the mass concentrations of the EC.

Effect of carbon nanotubes upon emissions from cutting and sanding carbon fiber-epoxy composites

International Nuclear Information System (INIS)

Heitbrink, William A.; Lo, Li-Ming

2015-01-01

Carbon nanotubes (CNTs) are being incorporated into structural composites to enhance material strength. During fabrication or repair activities, machining nanocomposites may release CNTs into the workplace air. An experimental study was conducted to evaluate the emissions generated by cutting and sanding on three types of epoxy-composite panels: Panel A containing graphite fibers, Panel B containing graphite fibers and carbon-based mat, and Panel C containing graphite fibers, carbon-based mat, and multi-walled CNTs. Aerosol sampling was conducted with direct-reading instruments, and filter samples were collected for measuring elemental carbon (EC) and fiber concentrations. Our study results showed that cutting Panel C with a band saw did not generate detectable emissions of fibers inspected by transmission electron microscopy but did increase the particle mass, number, and EC emission concentrations by 20–80 % compared to Panels A and B. Sanding operation performed on two Panel C resulted in fiber emission rates of 1.9 × 10 8 and 2.8 × 10 6 fibers per second (f/s), while no free aerosol fibers were detected from sanding Panels A and B containing no CNTs. These free CNT fibers may be a health concern. However, the analysis of particle and EC concentrations from these same samples cannot clearly indicate the presence of CNTs, because extraneous aerosol generation from machining the composite epoxy material increased the mass concentrations of the EC

Radiation processing for carbon fiber-reinforced polytetrafluoroethylene composite materials

International Nuclear Information System (INIS)

Oshima, Akihiro; Udagawa, Akira; Morita, Yousuke

2001-01-01

The present work is an attempt to evaluate the performance of the fiber composites with crosslinked polytetrafluoroethylene (PTFE) as a polymer matrix by radiation. The uni-directional carbon fiber-reinforced composites were fabricated with PTFE fine powder impregnation method and then crosslinked by electron beams irradiation under selective conditions. The carbon fiber-reinforced crosslinked PTFE composites show good mechanical properties compared with crosslinked PTFE. The radiation resistance of crosslinked PTFE composites is improved more than that of crosslinked resin without fiber. (author)

Chronic in vivo stability assessment of carbon fiber microelectrode arrays

Science.gov (United States)

Patel, Paras R.; Zhang, Huanan; Robbins, Matthew T.; Nofar, Justin B.; Marshall, Shaun P.; Kobylarek, Michael J.; Kozai, Takashi D. Y.; Kotov, Nicholas A.; Chestek, Cynthia A.

2016-12-01

Objective. Individual carbon fiber microelectrodes can record unit activity in both acute and semi-chronic (∼1 month) implants. Additionally, new methods have been developed to insert a 16 channel array of carbon fiber microelectrodes. Before assessing the in vivo long-term viability of these arrays, accelerated soak tests were carried out to determine the most stable site coating material. Next, a multi-animal, multi-month, chronic implantation study was carried out with carbon fiber microelectrode arrays and silicon electrodes. Approach. Carbon fibers were first functionalized with one of two different formulations of PEDOT and subjected to accelerated aging in a heated water bath. After determining the best PEDOT formula to use, carbon fiber arrays were chronically implanted in rat motor cortex. Some rodents were also implanted with a single silicon electrode, while others received both. At the end of the study a subset of animals were perfused and the brain tissue sliced. Tissue sections were stained for astrocytes, microglia, and neurons. The local reactive responses were assessed using qualitative and quantitative methods. Main results. Electrophysiology recordings showed the carbon fibers detecting unit activity for at least 3 months with average amplitudes of ∼200 μV. Histology analysis showed the carbon fiber arrays with a minimal to non-existent glial scarring response with no adverse effects on neuronal density. Silicon electrodes showed large glial scarring that impacted neuronal counts. Significance. This study has validated the use of carbon fiber microelectrode arrays as a chronic neural recording technology. These electrodes have demonstrated the ability to detect single units with high amplitude over 3 months, and show the potential to record for even longer periods. In addition, the minimal reactive response should hold stable indefinitely, as any response by the immune system may reach a steady state after 12 weeks.

Modeling the Role of Bulk and Surface Characteristics of Carbon Fiber on Thermal Conductance across the Carbon Fiber/Matrix Interface (Postprint)

Science.gov (United States)

2015-11-09

heat flow from carbon fiber to the matrix (most of the laser energy is absorbed by the carbon fiber), subsequently determining the temperature rise and...Reductase- Trimethoprim , a Drug-Receptor System. Proteins: Struct., Funct., Genet. 1988, 4, 31−47. (37) Sun, H.; Mumby, S. J.; Maple, J. R.; Hagler, A. T

Puncture-Healing Thermoplastic Resin Carbon-Fiber-Reinforced Composites

Science.gov (United States)

Gordon, Keith L. (Inventor); Siochi, Emilie J. (Inventor); Grimsley, Brian W. (Inventor); Cano, Roberto J. (Inventor); Czabaj, Michael W. (Inventor)

2015-01-01

A composite comprising a combination of a self-healing polymer matrix and a carbon fiber reinforcement is described. In one embodiment, the matrix is a polybutadiene graft copolymer matrix, such as polybutadiene graft copolymer comprising poly(butadiene)-graft-poly(methyl acrylate-co-acrylonitrile). A method of fabricating the composite is also described, comprising the steps of manufacturing a pre-impregnated unidirectional carbon fiber preform by wetting a plurality of carbon fibers with a solution, the solution comprising a self-healing polymer and a solvent, and curing the preform. A method of repairing a structure made from the composite of the invention is described. A novel prepreg material used to manufacture the composite of the invention is described.

A Silicon detector system on carbon fiber support at small radius

International Nuclear Information System (INIS)

Johnson, Marvin E.

2004-01-01

The design of a silicon detector for a p(bar p) collider experiment will be described. The detector uses a carbon fiber support structure with sensors positioned at small radius with respect to the beam. A brief overview of the mechanical design is given. The emphasis is on the electrical characteristics of the detector. General principles involved in grounding systems with carbon fiber structures will be covered. The electrical characteristics of the carbon fiber support structure will be presented. Test results imply that carbon fiber must be regarded as a conductor for the frequency region of interest of 10 to 100 MHz. No distinction is found between carbon fiber and copper. Performance results on noise due to pick-up through the low mass fine pitch cables carrying the analogue signals and floating metal is discussed

75 FR 11908 - Narrow Woven Ribbons With Woven Selvedge From China and Taiwan

Science.gov (United States)

2010-03-12

...)] Narrow Woven Ribbons With Woven Selvedge From China and Taiwan AGENCY: United States International Trade...(b) of the Act (19 U.S.C. 1673d(b)) to determine whether an industry in the United States is materially injured or threatened with material injury, or the establishment of an industry in the United...

The effect of gamma ray irradiation on PAN-based intermediate modulus carbon fibers

International Nuclear Information System (INIS)

Li, Bin; Feng, Yi; Qian, Gang; Zhang, Jingcheng; Zhuang, Zhong; Wang, Xianping

2013-01-01

Raman spectroscopy, X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD) and field emission scanning electron microscopy (FESEM) were conducted on PAN-based intermediate modulus carbon fibers to investigate the structure and surface hydrophilicity of the carbon fibers before and after gamma irradiation. Two methods were used to determine Young’s modulus of the carbon fibers. The results show that gamma ray irradiation improved the degree of graphitization and introduced compressive stress into carbon fiber surface. Gamma ray also improved the carbon fiber surface hydrophilicity through increasing the value of O/C and enhancing the quantity of oxygen functional groups on carbon fibers. No distinct morphology change was observed after gamma ray irradiation. The Young’s modulus of the fibers increased with increasing irradiation dose

Thermal characteristics of carbon fiber reinforced epoxy containing multi-walled carbon nanotubes

Directory of Open Access Journals (Sweden)

Jin-woo Lee

2018-06-01

Full Text Available The material with irregular atomic structures such as polymer material exhibits low thermal conductivity because of the complex structural properties. Even materials with same atomic configurations, thermal conductivity may be different based on their structural properties. It is expected that nanoparticles with conductivity will change non-conductive polymer base materials to electrical conductors, and improve the thermal conductivity even with extremely small filling amount. Nano-composite materials contain nanoparticles with a higher surface ratio which makes the higher interface percentage to the total surface of nanoparticles. Therefore, thermal resistance of the interface becomes a dominating factor determines the effective thermal conductivity in nano-composite materials. Carbon fiber has characteristic of resistance or magnetic induction and Also, Carbon nanotube (CNT has electronic and thermal property. It can be applied for heating system. These characteristic are used as heating composite. In this research, the exothermic characteristics of Carbon fiber reinforced composite added CNT were evaluated depend on CNT length and particle size. It was found that the CNT dispersed in the resin reduces the resistance between the interfaces due to the decrease in the total resistance of the heating element due to the addition of CNTs. It is expected to improve the life and performance of the carbon fiber composite material as a result of the heating element resulting from this paper. Keywords: Carbon Nanotube (CNT, Carbon Fiber Reinforcement Plastic (CFRP, Heater, Exothermic characteristics

Self-Sensing of Single Carbon Fiber/Carbon Nanotube-Epoxy Composites Using Electro-Micromechanical Techniques and Acoustic Emission

International Nuclear Information System (INIS)

Park, Joung Man; Jang, Jung Hoon; Wang, Zuo Jia; Kwon, Dong Jun; Park, Jong Kyu; Lee, Woo Il

2010-01-01

Self-sensing on micro-failure, dispersion degree and relating properties, of carbon nanotube(CNT)/epoxy composites, were investigated using wettability, electro-micromechanical technique with acoustic emission(AE). Specimens were prepared from neat epoxy as well as composites with untreated and acid-treated CNT. Degree of dispersion was evaluated comparatively by measuring volumetric electrical resistivity and its standard deviation. Apparent modulus containing the stress transfer was higher for acid-treated CNT composite than for the untreated case. Applied cyclic loading responded well for a single carbon fiber/CNT-epoxy composite by the change in contact resistivity. The interfacial shear strength between a single carbon fiber and CNT-epoxy, determined in a fiber pullout test, was lower than that between a single carbon fiber and neat epoxy. Regarding on micro-damage sensing using electrical resistivity measurement with AE, the stepwise increment in electrical resistivity was observed for a single carbon fiber/CNT-epoxy composite. On the other hand, electrical resistivity increased infinitely right after the first carbon fiber breaks for a single carbon fiber/neat epoxy composite. The occurrence of AE events of added CNT composites was much higher than the neat epoxy case, due to microfailure at the interfaces by added CNTs

Effects of fiber length on mechanical properties and fracture behavior of short carbon fiber reinforced geopolymer matrix composites

International Nuclear Information System (INIS)

Lin Tiesong; Jia Dechang; He Peigang; Wang Meirong; Liang Defu

2008-01-01

A kind of sheet-like carbon fiber preform was developed using short fibers (2, 7 and 12 mm, respectively) as starting materials and used to strengthen a geopolymer. Mechanical properties, fracture behavior, microstructure and toughening mechanisms of the as-prepared composites were investigated by three-point bending test, optical microscope and scanning electron microscopy. The results show that the short carbon fibers disperse uniformly in geopolymer matrix. The C f /geopolymer composites exhibit apparently improved mechanical properties and an obvious noncatastrophic failure behavior. The composite reinforced by the carbon fibers of 7 mm in length shows a maximum flexural strength as well as the highest work of facture, which are nearly 5 times and more than 2 orders higher than that of the geopolymer matrix, respectively. The predominant strengthening and toughening mechanisms are attributed to the apparent fiber bridging and pulling-out effect based on the weak fiber/matrix interface as well as the sheet-like carbon fiber preform

Carbon Fiber Technology Facility (CFTF)

Data.gov (United States)

Federal Laboratory Consortium — Functionally within the MDF, ORNL operates DOE’s unique Carbon Fiber Technology Facility (CFTF)—a 42,000 ft2 innovative technology facility and works with leading...

Carbon Fiber Damage in Accelerator Beam

CERN Document Server

Sapinski, M; Guerrero, A; Koopman, J; Métral, E

2009-01-01

Carbon fibers are commonly used as moving targets in Beam Wire Scanners. Because of their thermomechanical properties they are very resistant to particle beams. Their strength deteriorates with time due to radiation damage and low-cycle thermal fatigue. In case of high intensity beams this process can accelerate and in extreme cases the fiber is damaged during a single scan. In this work a model describing the fiber temperature, thermionic emission and sublimation is discussed. Results are compared with fiber damage test performed on SPS beam in November 2008. In conclusions the limits of Wire Scanner operation on high intensity beams are drawn.

Preliminary studies of epoxidized palm oil as sizing chemical for carbon fibers

International Nuclear Information System (INIS)

Salleh, S.N.M.; Ubaidillah, E.A.E.; Abidin, M.F.Z.

2010-01-01

Epoxidized palm oil is derived from palm oil through chemical reaction with peracetic acid. Preliminary studies to coat carbon fibers have shown promising result towards applying natural product in carbon fibre composites. Mechanical studies of sized carbon fibers with epoxidized palm oil showed significant increase in tensile and interfacial shear strength. Surface morphology of sized or coated carbon fibers with epoxidized palm oil reveals clear increase in root means square-roughness (RMS). This indicates the change of the surface topography due to sized or coated carbon fibers with epoxidized palm oil. (author)

75 FR 53711 - Narrow Woven Ribbons With Woven Selvedge From China and Taiwan

Science.gov (United States)

2010-09-01

... Woven Ribbons With Woven Selvedge From China and Taiwan Determinations On the basis of the record \\1... U.S.C. 1673d(b)) (the Act), that an industry in the United States is threatened with material injury... (19 U.S.C. 1673d(b)), that an industry in the United States is threatened with material injury by...

Evaluation of the mechanical properties of carbon fiber after electron beam irradiation

International Nuclear Information System (INIS)

Giovedi, Claudia; Diva Brocardo Machado, Luci; Augusto, Marcos; Segura Pino, Eddy; Radino, Patricia

2005-01-01

Carbon fibers are used as reinforcement material in epoxy matrix in advanced composites. An important aspect of the mechanical properties of composites is associated to the adhesion between the surface of the carbon fiber and the epoxy matrix. This paper aimed to the evaluation of the effects of EB irradiation on the tensile properties of two different carbon fibers prepared as resin-impregnated specimens. The fibers were EB irradiated before the preparation of the resin-impregnated specimens for mechanical tests. Observations of the specimens after breakage have shown that EB irradiation promoted significant changes in the failure mode. Furthermore, the tensile strength data obtained for resin-impregnated specimens prepared with carbons fibers previously irradiated presented a slight tendency to be higher than those obtained from non-irradiated carbon fibers

[In vivo evaluation of carbon fiber posts].

Science.gov (United States)

Lai, V; Lugliè, P F; Chessa, G

2002-05-01

The use of carbon fiber posts allows morpho-functional restoration of endodontically treated teeth with an assembly of materials of a modulus of elasticity similar to that of dentin. The study clinically evaluated the percentage of survival of dental elements treated and reconstructed with endocanal carbon fiber posts. At the Dentistry Clinic of the University of Sassari 60 dental elements were selected from 46 subjects. The teeth, which had been treated endodontically with success for at least six months, were classified by parameters taken from the international literature and reconstructed using Tech 2000 carbon fiber posts and adhesive resinous systems recommended by the post manufacturer. The success rate was 98.4%. Almost half (49%) of the samples were single-rooted elements, 37.4% of the posts were 1.2 mm in diameter; in 78.3% the opposing contact was with a natural tooth; 100% of the elements had a type A dental structure. Third generation posts are a valid alternative to metallic posts and improve the prognosis of the treated element. The carbon fiber posts fixed with the composite, forming a single unit with the dental element, thus improving mid-term RESULTS. The technique is easy to use under clinical conditions and can be performed in a single session. So far, the method has provided promising clinical results, as this study demonstrated.

Transport of Carbonate Ions by Novel Cellulose Fiber Supported Solid Membrane

Directory of Open Access Journals (Sweden)

A. G. Gaikwad

2012-06-01

Full Text Available Transport of carbonate ions was explored through fiber supported solid membrane. A novel fiber supported solid membrane was prepared by chemical modification of cellulose fiber with citric acid, 2′2-bipyridine and magnesium carbonate. The factors affecting the permeability of carbonate ions such as immobilization of citric acid-magnesium metal ion -2′2-bipyridine complex (0 to 2.5 mmol/g range over cellulose fiber, carbon-ate ion concentration in source phase and NaOH concentration in receiving phase were investigated. Ki-netic of carbonate, sulfate, and nitrate ions was investigated through fiber supported solid membrane. Transport of carbonate ions with/without bubbling of CO2 (0 to 10 ml/min in source phase was explored from source to receiving phase. The novel idea is to explore the adsorptive transport of CO2 from source to receiving phase through cellulose fiber containing magnesium metal ion organic framework. Copyright © 2012 BCREC UNDIP. All rights reserved.Received: 25th November 2011; Revised: 17th December 2011; Accepted: 19th December 2011[How to Cite: A.G. Gaikwad. (2012. Transport of Carbonate Ions by Novel Cellulose Fiber Supported Solid Membrane. Bulletin of Chemical Reaction Engineering & Catalysis, 7 (1: 49– 57.  doi:10.9767/bcrec.7.1.1225.49-57][How to Link / DOI: http://dx.doi.org/10.9767/bcrec.7.1.1225.49-57 ] | View in 

MAGNETIC WOVEN FABRICS - PHYSICAL AND MAGNETIC PROPERTIES

Directory of Open Access Journals (Sweden)

GROSU Marian C

2015-05-01

Full Text Available A coated material is a composite structure that consists of at least two components: base material and coating layer. The purpose of coating is to provide special properties to base material, with potential to be applied in EMI shielding and diverse smart technical fields. This paper reports the results of a study about some physical and magnetic properties of coated woven fabrics made from cotton yarns with fineness of 17 metric count. For this aim, a plain woven fabric was coated with a solution hard magnetic polymer based. As hard magnetic powder, barium hexaferrite (BaFe12O19 was selected. The plain woven fabric used as base has been coated with five solutions having different amounts of hard magnetic powder (15% - 45% in order to obtain five different magnetic woven fabrics. A comparison of physical properties regarding weight (g/m2, thickness (mm, degree of charging (% and magnetic properties of magnetic woven samples were presented. Saturation magnetizing (emu/g, residual magnetizing (emu/g and coercive force (kA/m of pure hard magnetic powder and woven fabrics have been studied as hysteresis characteristics. The magnetic properties of the woven fabrics depend on the mass percentage of magnetic powder from coating solution. Also, the residual magnetism and coercive field of woven fabrics represents only a part of bulk barium hexafferite residual magnetism and coercive field.

Adsorption Properties of Lignin-derived Activated Carbon Fibers (LACF)

Energy Technology Data Exchange (ETDEWEB)

Contescu, Cristian I. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Gallego, Nidia C. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Thibaud-Erkey, Catherine [United Technologies Research Center (UTRC), East Hartford, CT (United States); Karra, Reddy [United Technologies Research Center (UTRC), East Hartford, CT (United States)

2016-04-01

The object of this CRADA project between Oak Ridge National Laboratory (ORNL) and United Technologies Research Center (UTRC) is the characterization of lignin-derived activated carbon fibers (LACF) and determination of their adsorption properties for volatile organic compounds (VOC). Carbon fibers from lignin raw materials were manufactured at Oak Ridge National Laboratory (ORNL) using the technology previously developed at ORNL. These fibers were physically activated at ORNL using various activation conditions, and their surface area and pore-size distribution were characterized by gas adsorption. Based on these properties, ORNL did down-select five differently activated LACF materials that were delivered to UTRC for measurement of VOC adsorption properties. UTRC used standard techniques based on breakthrough curves to measure and determine the adsorption properties of indoor air pollutants (IAP) - namely formaldehyde and carbon dioxide - and to verify the extent of saturated fiber regenerability by thermal treatments. The results are summarized as follows: (1) ORNL demonstrated that physical activation of lignin-derived carbon fibers can be tailored to obtain LACF with surface areas and pore size distributions matching the properties of activated carbon fibers obtained from more expensive, fossil-fuel precursors; (2) UTRC investigated the LACF potential for use in air cleaning applications currently pursued by UTRC, such as building ventilation, and demonstrated their regenerability for CO2 and formaldehyde, (3) Both partners agree that LACF have potential for possible use in air cleaning applications.

Experimental and Numerical Investigations on the Mechanical Characteristics of Carbon Fiber Sensors

Directory of Open Access Journals (Sweden)

Salem Bashmal

2017-09-01

Full Text Available Carbon fiber-based materials possess excellent mechanical properties and show linear piezoresistive behavior, which make them good candidate materials for strain measurements. They have the potential to be used as sensors for various applications such as damage detection, stress analysis and monitoring of manufacturing processes and quality. In this paper, carbon fiber sensors are prepared to perform reliable strain measurements. Both experimental and computational studies were carried out on commercially available carbon fibers in order to understand the response of the carbon fiber sensors due to changes in the axial strain. Effects of parameters such as diameter, length, and epoxy-hardener ratio are discussed. The developed numerical model was calibrated using laboratory-based experimental data. The results of the current study show that sensors with shorter lengths have relatively better sensitivity. This is due to the fact short fibers have low initial resistance, which will increase the change of resistance over initial resistance. Carbon fibers with low number of filaments exhibit linear behavior while nonlinear behavior due to transverse resistance is significant in fibers with large number of filaments. This study will allow researchers to predict the behavior of the carbon fiber sensor in real life and it will serve as a basis for designing carbon fiber sensors to be used in different applications.

Plasma-grafting polymerization on carbon fibers and its effect on their composite properties

Energy Technology Data Exchange (ETDEWEB)

Zhang, Huanxia, E-mail: zhanghuanxia818@163.com [College of Materials and Textile Engineering, Jiaxing University, Jiaxing 314001, Zhejiang (China); Li, Wei [College of Textile Engineering, Donghua University, Shanghai 201620 (China); Key Laboratory of Textile Science and Technology, Ministry of Education, Shanghai 201620 (China)

2015-11-30

Graphical abstract: - Highlights: • A simple method to improve surface properties is applied to carbon fibers. • The maleic anhydride was grafted onto the carbon fiber with the FTIR spectra. • The plasma treatment time and polymerization condition affected on the grafting rate. • The carbon fibers exhibited excellent surface hydrophilicity and IFSS properties. - Abstract: Interfacial adhesion between matrix and fibers plays a crucial role in controlling the performance of composites. Carbon fibers have the major constraint of chemical interness and hence have limited adhesion with the matrix. Surface treatment of fibers is the best solution to this problem. In this work, carbon fibers were activated by plasma and grafting polymerization. The grafting ratio of polymerization was obtained by acid–base titration. The chemical and physical changes induced by the treatments on carbon fiber surface was examined using contact angle measurements, X-ray photoelectron spectroscopy (XPS), and Fourier-transform infrared spectroscopy-attenuated total reflectance (FTIR–ATR) technique. The interfacial adhesion of CF/EP (carbon fiber/epoxy) composites were analyzed by a single fiber composite (SFC) for filament fragmentation test. Experimental results show that the grafting rate was not only the function of the plasma-treat time but also the concentration of the grafting polymerization. The oxygen-containing groups (such as C−O, C=O, and O−C=O) and the interfacial shear strength (IFSS) of the plasma-grafting carbon fiber increased more significantly than the carbon fiber without plasma treatment grafted with MAH. This demonstrates that the surfaces of the carbon fiber samples are more active, hydrophilic, and rough after plasma-grafting treatments using a DBD operating in ambient argon mixture with oxygen. With DBD (dielectric barrier discharges) operating in ambient argon mixture with oxygen, the more active, hydrophilic, and rough surface was obtained by the

Plasma-grafting polymerization on carbon fibers and its effect on their composite properties

International Nuclear Information System (INIS)

Zhang, Huanxia; Li, Wei

2015-01-01

Graphical abstract: - Highlights: • A simple method to improve surface properties is applied to carbon fibers. • The maleic anhydride was grafted onto the carbon fiber with the FTIR spectra. • The plasma treatment time and polymerization condition affected on the grafting rate. • The carbon fibers exhibited excellent surface hydrophilicity and IFSS properties. - Abstract: Interfacial adhesion between matrix and fibers plays a crucial role in controlling the performance of composites. Carbon fibers have the major constraint of chemical interness and hence have limited adhesion with the matrix. Surface treatment of fibers is the best solution to this problem. In this work, carbon fibers were activated by plasma and grafting polymerization. The grafting ratio of polymerization was obtained by acid–base titration. The chemical and physical changes induced by the treatments on carbon fiber surface was examined using contact angle measurements, X-ray photoelectron spectroscopy (XPS), and Fourier-transform infrared spectroscopy-attenuated total reflectance (FTIR–ATR) technique. The interfacial adhesion of CF/EP (carbon fiber/epoxy) composites were analyzed by a single fiber composite (SFC) for filament fragmentation test. Experimental results show that the grafting rate was not only the function of the plasma-treat time but also the concentration of the grafting polymerization. The oxygen-containing groups (such as C−O, C=O, and O−C=O) and the interfacial shear strength (IFSS) of the plasma-grafting carbon fiber increased more significantly than the carbon fiber without plasma treatment grafted with MAH. This demonstrates that the surfaces of the carbon fiber samples are more active, hydrophilic, and rough after plasma-grafting treatments using a DBD operating in ambient argon mixture with oxygen. With DBD (dielectric barrier discharges) operating in ambient argon mixture with oxygen, the more active, hydrophilic, and rough surface was obtained by the

Radiation processing of carbon fiber-acrylated epoxy composites

International Nuclear Information System (INIS)

Singh, A.; Saunders, C.B.

1992-01-01

Advanced composites, specifically carbon fiber reinforced epoxies, are being used for a variety of demanding structural applications, primarily because of their high strength-to-weight and stiffness-to-weight ratios, corrosion resistance, and damage tolerance characteristics. For these composites the key advantages of using electron beam (EB), rather than thermal curing, are curing at ambient temperature, reduced curing times for individual components, improved resin stability, fewer volatiles, and better control of the profile of energy absorption. Epoxy compounds do, however, have to be modified to make them EB curable. The electron beam penetration limit, a function of beam energy, product density, and the thickness of any container required, must also be examined when considering EB processing. Research is being conducted to develop EB-curable carbon fiber-acrylated epoxy composites. The tensile properties of these laminates are comparable to those of thermally cured epoxy laminates. Research is continuing to develop suitable resin formulations and coupling agents to optimize the mechanical properties of EB-cured carbon fiber laminates. In this chapter the EB curing of epoxies, processing considerations, and typical properties of EB-cured carbon fiber-acrylated epoxy laminates are discussed. (orig.)

Surface modification of polyacrylonitrile-based carbon fiber and its interaction with imide

International Nuclear Information System (INIS)

Xu Bing; Wang Xiaoshu; Lu Yun

2006-01-01

In this work, sized polyacrylonitrile (PAN)-based carbon fibers were chemically modified with nitric acid and maleic anhydride (MA) in order to improve the interaction between carbon fiber surface and polyimide matrix. Bismaleimide (BMI) was selected as a model compound of polyimide to react with modified carbon fiber. The surface characteristic changing after modification and surface reaction was investigated by element analysis (EA), scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS) and surface enhanced Raman scattering (SERS). The results indicated that the modification of carbon fiber surface with MA might follow the Diels Alder reaction mechanism. In the surface reaction between modified fibers and BMI, among the various surface functional groups, the hydroxyl group provided from phenolic hydroxyl group and bridged structure on carbon fiber may be the most effective group reacted with imide structure. The results may shed some light on the design of the appropriate surface structure, which could react with polyimide, and the manufacture of the carbon fiber-reinforced polyimide matrix composites

Carbon felt and carbon fiber - A techno-economic assessment of felt electrodes for redox flow battery applications

Science.gov (United States)

Minke, Christine; Kunz, Ulrich; Turek, Thomas

2017-02-01

Carbon felt electrodes belong to the key components of redox flow batteries. The purpose of this techno-economic assessment is to uncover the production costs of PAN- and rayon-based carbon felt electrodes. Raw material costs, energy demand and the impact of processability of fiber and felt are considered. This innovative, interdisciplinary approach combines deep insights into technical, ecologic and economic aspects of carbon felt and carbon fiber production. Main results of the calculation model are mass balances, cumulative energy demands (CED) and the production costs of conventional and biogenic carbon felts supplemented by market assessments considering textile and carbon fibers.

Interlaminar improvement of carbon fiber/epoxy composites via depositing mixture of carbon nanotubes and sizing agent

Energy Technology Data Exchange (ETDEWEB)

Fang, Cuiqin [Beijing Key Laboratory of Electrochemical Process and Technology for Materials, Beijing University of Chemical Technology, Beijing 100029 (China); Wang, Julin, E-mail: julinwang@126.com [Beijing Key Laboratory of Electrochemical Process and Technology for Materials, Beijing University of Chemical Technology, Beijing 100029 (China); Zhang, Tao [Beijing Institute of Ancient Architecture, Beijing 100050 (China)

2014-12-01

Graphical abstract: - Highlights: • COOH-CNTs can react with sizing agent, and the optimum reaction ratio was 1:20. • Carbon fibers were dipped into the mixture bath of CNTs and sizing agent. • SEM results indicate that fibers surfaces were coated with CNTs and sizing agent. • ILSS was increased by 67.01% for the composites after the mixture coating process. • Single fibers tensile strength was maintained after the deposited process. - Abstract: The effects of deposition to carbon fibers surfaces with mixture of functionalized multi-walled carbon fibers (MWCNTs) and sizing agent were investigated. Relationships between CNTs and sizing agent were studied with Fourier transform infrared spectrometer (FTIR), X-ray photoelectron spectroscopy (XPS) and Ubbelohde viscometer. The results revealed that CNTs could react with sizing agent at 120 °C, and optimal reaction occurs when mass ratio was about 1:20. Then, carbon fibers were immersed in mixed aqueous suspension of CNTs and sizing agent with the above ratio dispersed by ultrasonication. According to scanning electron microscope (SEM) observations, fibers surfaces were coated with CNTs and sizing agent. The static contact angle tests indicated wetting performance between fibers and epoxy resin were improved after deposited procedures. Interlaminar shear strength was increased by 67.01% for fibers/epoxy resin composites after mixture deposited process. Moreover, the tensile strength of single fibers after depositing showed a slightly increase compared with that of fibers without depositing layer.

Enhanced electrochemical activity using vertically aligned carbon nanotube electrodes grown on carbon fiber

Directory of Open Access Journals (Sweden)

Evandro Augusto de Morais

2011-09-01

Full Text Available Vertically aligned carbon nanotubes were successfully grown on flexible carbon fibers by plasma enhanced chemical vapor deposition. The diameter of the CNT is controllable by adjusting the thickness of the catalyst Ni layer deposited on the fiber. Vertically aligned nanotubes were grown in a Plasma Enhanced Chemical Deposition system (PECVD at a temperature of 630 ºC, d.c. bias of -600 V and 160 and 68 sccm flow of ammonia and acetylene, respectively. Using cyclic voltammetry measurements, an increase of the surface area of our electrodes, up to 50 times higher, was observed in our samples with CNT. The combination of VACNTs with flexible carbon fibers can have a significant impact on applications ranging from sensors to electrodes for fuel cells.

Porous core-shell carbon fibers derived from lignin and cellulose nanofibrils

KAUST Repository

Xu, Xuezhu

2013-10-01

This letter reports a method to produce lignin and cellulose nanofibrils (CNFs) based porous core-shell carbon fibers via co-electrospinning followed by controlled carbonization. Lignin formed the shell of the fiber while CNF network formed the porous core. Polyacrylonitrile (PAN) was added to the lignin solution to increase its electrospinability. CNFs were surface acetylated and dispersed in silicon oil to obtain a homogenous dispersion for electrospinning the porous core. Hollow lignin fibers were also electrospun using glycerin as the core material. FT-IR measurements confirmed the CNF acetylation. SEM micrographs showed the core-shell and hollow fiber nanostructures before and after carbonization. The novel carbon fibers synthesized in this study exhibited increased surface area and porosity that are promising for many advanced applications. © 2013 Elsevier B.V.

Porous core-shell carbon fibers derived from lignin and cellulose nanofibrils

KAUST Repository

Xu, Xuezhu; Zhou, Jian; Jiang, Long; Lubineau, Gilles; Chen, Ye; Wu, Xiangfa; Piere, Robert

2013-01-01

This letter reports a method to produce lignin and cellulose nanofibrils (CNFs) based porous core-shell carbon fibers via co-electrospinning followed by controlled carbonization. Lignin formed the shell of the fiber while CNF network formed the porous core. Polyacrylonitrile (PAN) was added to the lignin solution to increase its electrospinability. CNFs were surface acetylated and dispersed in silicon oil to obtain a homogenous dispersion for electrospinning the porous core. Hollow lignin fibers were also electrospun using glycerin as the core material. FT-IR measurements confirmed the CNF acetylation. SEM micrographs showed the core-shell and hollow fiber nanostructures before and after carbonization. The novel carbon fibers synthesized in this study exhibited increased surface area and porosity that are promising for many advanced applications. © 2013 Elsevier B.V.

Carbon Fiber Reinforced Polymer with Shredded Fibers: Quasi-Isotropic Material Properties and Antenna Performance

Directory of Open Access Journals (Sweden)

Gerald Artner

2017-01-01

Full Text Available A carbon fiber reinforced polymer (CFRP laminate, with the top layer consisting of shredded fibers, is proposed and manufactured. The shredded fibers are aligned randomly on the surface to achieve a more isotropic conductivity, as is desired in antenna applications. Moreover, fiber shreds can be recycled from carbon fiber composites. Conductivity, permittivity, and permeability are obtained with the Nicolson-Ross-Weir method from material samples measured inside rectangular waveguides in the frequency range of 4 to 6 GHz. The decrease in material anisotropy results in negligible influence on antennas. This is shown by measuring the proposed CFRP as ground plane material for both a narrowband wire monopole antenna for 5.9 GHz and an ultrawideband conical monopole antenna for 1–10 GHz. For comparison, all measurements are repeated with a twill-weave CFRP.

Production of Low Cost Carbon-Fiber through Energy Optimization of Stabilization Process

Directory of Open Access Journals (Sweden)

Gelayol Golkarnarenji

2018-03-01

Full Text Available To produce high quality and low cost carbon fiber-based composites, the optimization of the production process of carbon fiber and its properties is one of the main keys. The stabilization process is the most important step in carbon fiber production that consumes a large amount of energy and its optimization can reduce the cost to a large extent. In this study, two intelligent optimization techniques, namely Support Vector Regression (SVR and Artificial Neural Network (ANN, were studied and compared, with a limited dataset obtained to predict physical property (density of oxidative stabilized PAN fiber (OPF in the second zone of a stabilization oven within a carbon fiber production line. The results were then used to optimize the energy consumption in the process. The case study can be beneficial to chemical industries involving carbon fiber manufacturing, for assessing and optimizing different stabilization process conditions at large.

SiCO-doped carbon fibers with unique dual superhydrophilicity/superoleophilicity and ductile and capacitance properties.

Science.gov (United States)

Lu, Ping; Huang, Qing; Mukherjee, Amiya; Hsieh, You-Lo

2010-12-01

Silicon oxycarbide (SiCO) glass-doped carbon fibers with an average diameter of 163 nm were successfully synthesized by electrospinning polymer mixtures of preceramic precursor polyureasilazane (PUS) and carbon precursor polyacrylonitrile (PAN) into fibers then converting to ceramic/carbon hybrid via cross-linking, stabilization, and pyrolysis at temperatures up to 1000 °C. The transformation of PUS/PAN polymer precursors to SiCO/carbon structures was confirmed by EDS and FTIR. Both carbon and SiCO/carbon fibers were amorphous and slightly oxidized. Doping with SiCO enhanced the thermal stability of carbon fibers and acquired new ductile behavior in the SiCO/carbon fibers with significantly improved flexibility and breaking elongation. Furthermore, the SiCO/carbon fibers exhibited dual superhydrophilicity and superoleophilicity with water and decane absorbing capacities of 873 and 608%, respectively. The cyclic voltammetry also showed that SiCO/carbon composite fibers possess better capacitor properties than carbon fibers.

Carbon fiber/carbon nanotube reinforced hierarchical composites: Effect of CNT distribution on shearing strength

DEFF Research Database (Denmark)

Zhou, H. W.; Mishnaevsky, Leon; Yi, H. Y.

2016-01-01

The strength and fracture behavior of carbon fiber reinforced polymer composites with carbon nanotube (CNT) secondary reinforcement are investigated experimentally and numerically. Short Beam Shearing tests have been carried out, with SEM observations of the damage evolution in the composites. 3D...... CNT nanoreinforcement into the matrix and/or the sizing of carbon fiber/reinforced composites ensures strong increase of the composite strength. The effect of secondary CNTs reinforcement is strongest when some small addition of CNTs in the polymer matrix is complemented by the fiber sizing with high...... multiscale computational (FE) models of the carbon/polymer composite with varied CNT distributions have been developed and employed to study the effect of the secondary CNT reinforcement, its distribution and content on the strength and fracture behavior of the composites. It is shown that adding secondary...

Thermal oxidation induced degradation of carbon fiber reinforced composites and carbon nanotube sheet enhanced fiber/matrix interface for high temperature aerospace structural applications

Science.gov (United States)

Haque, Mohammad Hamidul

Recent increase in the use of carbon fiber reinforced polymer matrix composite, especially for high temperature applications in aerospace primary and secondary structures along with wind energy and automotive industries, have generated new challenges to predict its failure mechanisms and service life. This dissertation reports the experimental study of a unidirectional carbon fiber reinforced bismaleimide (BMI) composites (CFRC), an excellent candidate for high temperature aerospace components, undergoing thermal oxidation at 260 °C in air for over 3000 hours. The key focus of the work is to investigate the mechanical properties of the carbon fiber BMI composite subjected to thermal aging in three key aspects - first, studying its bulk flexural properties (in macro scale), second, characterizing the crack propagation along the fiber direction, representing the interfacial bonding strength between fiber and matrix (in micro scale), and third, introducing nano-structured materials to modify the interface (in nano scale) between the carbon fiber and BMI resin and mechanical characterization to study its influence on mitigating the aging effect. Under the first category, weight loss and flexural properties have been monitored as the oxidation propagates through the fiber/matrix interface. Dynamic mechanical analysis and micro-computed tomography analysis have been performed to analyze the aging effects. In the second category, the long-term effects of thermal oxidation on the delamination (between the composite plies) and debonding (between fiber and matrix) type fracture toughness have been characterized by preparing two distinct types of double cantilever beam specimens. Digital image correlation has been used to determine the deformation field and strain distribution around the crack propagation path. Finally the resin system and the fiber/matrix interface have been modified using nanomaterials to mitigate the degradations caused by oxidation. Nanoclay modified

Surface structural evolvement in the conversion of polyacrylonitrile precursors to carbon fibers

International Nuclear Information System (INIS)

Qian, Xin; Zou, Ruifen; OuYang, Qin; Wang, Xuefei; Zhang, Yonggang

2015-01-01

Highlights: • The characteristic striated topography of PAN precursors resulted from the wet spinning process could pass down to carbon fibers. • The ridges and grooves monitored became much more well-defined after the thermo-oxidation. • Both the depth and the width of longitudinal grooves decreased after the carbonization. • Carbon, nitrogen, oxygen and silicon were the governing elements on the fiber surface. - Abstract: Surface structural evolvement in the conversion of polyacrylonitrile (PAN) precursors to carbon fibers was investigated through scanning electron microscopy (SEM), atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS). SEM results showed that the characteristic striated topography of PAN precursors resulted from the wet spinning process could pass down to carbon fibers. The fiber diameter gradually decreased from 11.3 μm to 5.5 μm and the corresponding density increased from 1.18 g/cm 3 to 1.80 g/cm 3 in the conversion of PAN precursors to carbon fibers. The ridges and grooves monitored by AFM became much more well-defined after the thermo-oxidation. However, the original longitudinal grooves were destroyed and both the depth and the width of longitudinal grooves decreased after the carbonization. XPS results revealed that carbon, nitrogen, oxygen and silicon were the governing elements on the fiber surface. The −C−C functional groups was the dominant groups and the relative contents of −C=O and −COO groups gradually increased in the process of thermo-oxidation and carbonization

Fabrication and Characterization of a Pressure Sensor using a Pitch-based Carbon Fiber

International Nuclear Information System (INIS)

Park, Chang Sin; Kang, Bo Seon; Lee, Dong Weon

2007-01-01

This paper reports fabrication and characterization of a pressure sensor using a pitch-based carbon fiber. Pitch-based carbon fibers have been shown to exhibit the piezoresistive effect, in which the electric resistance of the carbon fiber changes under mechanical deformation. The main structure of pressure sensors was built by performing backside etching on a SOI wafer and creating a suspended square membrane on the front side. An AC electric field which causes dielectrophoresis was used for the alignment and deposition of a carbon fiber across the microscale gap between two electrodes on the membrane. The fabricated pressure sensors were tested by applying static pressure to the membrane and measuring the resistance change of the carbon fiber. The resistance change of carbon fibers clearly shows linear response to the applied pressure and the calculated sensitivities of pressure sensors are 0.25∼0.35 and 61.8 Ω/kΩ·bar for thicker and thinner membrane, respectively. All these observations demonstrated the possibilities of carbon fiber-based pressure sensors

Mechanical Properties of Commercial Carbon Fibers Using a Single Filament Tensile Test

International Nuclear Information System (INIS)

Joh, Han-Ik; Song, Hae Kyung; Ku, Bon-Cheol; Lee, Sungho; Kim, Ki-Young; Kang, Phil-Hyun

2013-01-01

In this study, mechanical properties of commercial carbon fibers were evaluated using a single filament tensile test with various fiber gauge lengths. Tensile strength increased significantly with a decreasing length of the test specimens possibly due to small defect sites. The compliance method provided more accurate moduli of the carbon fibers, removing system errors during the single filament tensile test. The Weibull modulus revealed that shorter specimens had an inhomogeneous defect distribution, leading to a higher tensile strength and its standard deviation. X-ray diffractograms of carbon fibers showed a similar crystallinity and orientation in spite of significant differences in the fiber modulus and strength, indicating that crystalline structure of the commercial carbon fibers used in the study was not attributable to the difference in their tensile properties.

Hybrid composite laminates reinforced with Kevlar/carbon/glass woven fabrics for ballistic impact testing.

Science.gov (United States)

Randjbaran, Elias; Zahari, Rizal; Jalil, Nawal Aswan Abdul; Majid, Dayang Laila Abang Abdul

2014-01-01

Current study reported a facile method to investigate the effects of stacking sequence layers of hybrid composite materials on ballistic energy absorption by running the ballistic test at the high velocity ballistic impact conditions. The velocity and absorbed energy were accordingly calculated as well. The specimens were fabricated from Kevlar, carbon, and glass woven fabrics and resin and were experimentally investigated under impact conditions. All the specimens possessed equal mass, shape, and density; nevertheless, the layers were ordered in different stacking sequence. After running the ballistic test at the same conditions, the final velocities of the cylindrical AISI 4340 Steel pellet showed how much energy was absorbed by the samples. The energy absorption of each sample through the ballistic impact was calculated; accordingly, the proper ballistic impact resistance materials could be found by conducting the test. This paper can be further studied in order to characterise the material properties for the different layers.

Hybrid Composite Laminates Reinforced with Kevlar/Carbon/Glass Woven Fabrics for Ballistic Impact Testing

Directory of Open Access Journals (Sweden)

Elias Randjbaran

2014-01-01

Full Text Available Current study reported a facile method to investigate the effects of stacking sequence layers of hybrid composite materials on ballistic energy absorption by running the ballistic test at the high velocity ballistic impact conditions. The velocity and absorbed energy were accordingly calculated as well. The specimens were fabricated from Kevlar, carbon, and glass woven fabrics and resin and were experimentally investigated under impact conditions. All the specimens possessed equal mass, shape, and density; nevertheless, the layers were ordered in different stacking sequence. After running the ballistic test at the same conditions, the final velocities of the cylindrical AISI 4340 Steel pellet showed how much energy was absorbed by the samples. The energy absorption of each sample through the ballistic impact was calculated; accordingly, the proper ballistic impact resistance materials could be found by conducting the test. This paper can be further studied in order to characterise the material properties for the different layers.

Effect of carbon fiber addition on the electromagnetic shielding properties of carbon fiber/polyacrylamide/wood based fiberboards

Science.gov (United States)

Dang, Baokang; Chen, Yipeng; Yang, Ning; Chen, Bo; Sun, Qingfeng

2018-05-01

Carbon fiber (CF) reinforced polyacrylamide/wood fiber composite boards are fabricated by mechanical grind-assisted hot-pressing, and are used for electromagnetic interference (EMI) shielding. CF with an average diameter of 150 nm is distributed on wood fiber, which is then encased by polyacrylamide. The CF/polyacrylamide/wood fiber (CPW) composite exhibits an optimal EMI shielding effectiveness (SE) of 41.03 dB compared to that of polyacrylamide/wood fiber composite (0.41 dB), which meets the requirements of commercial merchandise. Meanwhile, the CPW composite also shows high mechanical strength. The maximum modulus of rupture (MOR) and modulus of elasticity (MOE) of CPW composites are 39.52 MPa and 5823.15 MPa, respectively. The MOR and MOE of CPW composites increased by 38% and 96%, respectively, compared to that of polyacrylamide/wood fiber composite (28.64 and 2967.35 MPa).

Mechanical Properties of Domestic T700 Grade Carbon Fibers/QY9611 BMI Matrix Composites

Directory of Open Access Journals (Sweden)

LI Guoli

2017-04-01

Full Text Available The morphologies,surface energies and surface chemical properties of the domestic T700 grade carbon fiber and the T700S carbon fiber were characterized by using scanning electronic microscopy (SEM, inverse gas chromatography(IGC and X-ray photoelectron spectroscopy (XPSrespectively.The mechanical properties of the two carbon fibers/QY9611 composites were also discussed. The results indicate that the surface properties of carbon fibers have an important influence on the interfacial properties of composites. The interfacial properties of domestic T700 grade carbon fibers/QY9611 composite at room temperature/dry conditions are superior to T700S/QY9611 composite. The toughness of domestic T700 grade carbon fibers/QY9611composite is outstanding as well. The value of CAI has reached the level of foreign advanced composite IM7/5250-4. After hydrothermal treatment,the interfacial strength of domestic T700 grade carbon fibers/QY9611 composite is equal to that of T700S/QY9611 composite. It shows that domestic T700 grade carbon fibers/QY9611 composite has good hydrothermal-resistant properties.

Surface structure and adsorption properties of ultrafine porous carbon fibers

International Nuclear Information System (INIS)

Song Xiaofeng; Wang Ce; Zhang Dejiang

2009-01-01

Ultrafine porous carbon fibers (UPCFs) were successfully synthesized by chemical activation of electrospun polyacrylonitrile fibers. In the current approach, potassium hydroxide was adopted as activation reagent. UPCFs were systematically evaluated by scanning electron microscope and nitrogen adsorption. The mass ratio of potassium hydroxide to preoxidized fibers, activation temperature and activation time are crucial for producing high quality UPCFs. The relationships between porous structure and process parameters are explored. UPCFs were applied as adsorbent for nitrogen monoxide to be compared with commercial porous carbon fibers.

Interlaminar and ductile characteristics of carbon fibers-reinforced plastics produced by nanoscaled electroless nickel plating on carbon fiber surfaces.

Science.gov (United States)

Park, Soo-Jin; Jang, Yu-Sin; Rhee, Kyong-Yop

2002-01-15

In this work, a new method based on nanoscaled Ni-P alloy coating on carbon fiber surfaces is proposed for the improvement of interfacial properties between fibers and epoxy matrix in a composite system. Fiber surfaces and the mechanical interfacial properties of composites were characterized by atomic absorption spectrophotometer (AAS), scanning electron microscopy (SEM), X-ray photoelectron spectrometry (XPS), interlaminar shear strength (ILSS), and impact strength. Experimental results showed that the O(1s)/C(1s) ratio or Ni and P amounts had been increased as the electroless nickel plating proceeded; the ILSS had also been slightly improved. The impact properties were significantly improved in the presence of Ni-P alloy on carbon fiber surfaces, increasing the ductility of the composites. This was probably due to the effect of substituted Ni-P alloy, leading to an increase of the resistance to the deformation and the crack initiation of the epoxy system.

Plasma electrolytic polishing of metalized carbon fibers

Directory of Open Access Journals (Sweden)

Falko Böttger-Hiller

2016-02-01

Full Text Available Efficient lightweight structures require intelligent materials that meet versatile functions. Especially, carbon-fiber-reinforced polymers (CFRPs are gaining relevance. Their increasing use aims at reducing energy consumption in many applications. CFRPs are generally very light in weight, while at the same time being extremely stiff and strong (specific strength: CFRPs: 1.3 Nm kg–1, steel: 0.27 Nm kg–1; specific stiffness: CFRPs: 100 Nm kg–1, steel: 25 Nm kg–1. To increase performance and especially functionality of CFRPs, the integration of microelectronic components into CFRP parts is aspired. The functionalization by sensors, actuators and electronics can enable a high lightweight factor and a new level of failure-safety. The integration of microelectronic components for this purpose requires a working procedure to provide electrical contacts for a reliable connection to energy supply and data interfaces. To overcome this challenge, metalized carbon fibers are used. Metalized fibers are, similar to the usual reinforcing fibers, able to be soldered and therefore easy to incorporate into CFRPs. Unfortunately, metalized fibers have to be pre-treated by flux-agents. Until now, there is no flux which is suitable for mass production without destroying the polymer of the CFRP. The process of plasma electrolytic polishing (PeP could be an option, but is so far not available for copper. Thus, in this study, plasma electrolytic polishing is transferred to copper and its alloys. To achieve this, electrolytic parameters as well as the electrical setup are adapted. It can be observed that the gloss and roughness can be adjusted by means of this procedure. Finally, plasma electrolytic polishing is used to treat thin copper layers on carbon fibers.

Influence of Fiber Orientation on Single-Point Cutting Fracture Behavior of Carbon-Fiber/Epoxy Prepreg Sheets

OpenAIRE

Wei, Yingying; An, Qinglong; Cai, Xiaojiang; Chen, Ming; Ming, Weiwei

2015-01-01

The purpose of this article is to investigate the influences of carbon fibers on the fracture mechanism of carbon fibers both in macroscopic view and microscopic view by using single-point flying cutting method. Cutting tools with three different materials were used in this research, namely, PCD (polycrystalline diamond) tool, CVD (chemical vapor deposition) diamond thin film coated carbide tool and uncoated carbide tool. The influence of fiber orientation on the cutting force and fracture to...

Influence of thermal treatment on porosity formation on carbon fiber from textile PAN

Directory of Open Access Journals (Sweden)

Jossano Saldanha Marcuzzo

2012-01-01

Full Text Available Activated carbon fibers (ACFs are known as an excellent adsorbent material due to their particular characteristics such as their high speed adsorption rate and for being easy to handle. The ACFs are commercially manufactured from carbon fibers (CF which receive an additional activation process and can be produced from celluloses, phenolic resin, pitch and Polyacrylonitrile (PAN. In the present work, the oxidized 5.0 dtex textile PAN fiber was carbonized to CFs formation. During the carbonization process in different heating rates, the topographic features changes on fibers were monitored in order to determine the best carbonization condition for CFs production to be used as raw material for ACF. Different heating rates and maximum temperature of treatment were tested and the results indicated that it is possible to produce poorly activated carbon fiber, directly from oxidized textile PAN fiber, by one single step production process.

Influence of thermal treatment on porosity formation on carbon fiber from textile PAN

Directory of Open Access Journals (Sweden)

Jossano Saldanha Marcuzzo

2013-02-01

Full Text Available Activated carbon fibers (ACFs are known as an excellent adsorbent material due to their particular characteristics such as their high speed adsorption rate and for being easy to handle. The ACFs are commercially manufactured from carbon fibers (CF which receive an additional activation process and can be produced from celluloses, phenolic resin, pitch and Polyacrylonitrile (PAN. In the present work, the oxidized 5.0 dtex textile PAN fiber was carbonized to CFs formation. During the carbonization process in different heating rates, the topographic features changes on fibers were monitored in order to determine the best carbonization condition for CFs production to be used as raw material for ACF. Different heating rates and maximum temperature of treatment were tested and the results indicated that it is possible to produce poorly activated carbon fiber, directly from oxidized textile PAN fiber, by one single step production process.

Finned Carbon-Carbon Heat Pipe with Potassium Working Fluid

Science.gov (United States)

Juhasz, Albert J.

2010-01-01

This elemental space radiator heat pipe is designed to operate in the 700 to 875 K temperature range. It consists of a C-C (carbon-carbon) shell made from poly-acrylonitride fibers that are woven in an angle interlock pattern and densified with pitch at high process temperature with integrally woven fins. The fins are 2.5 cm long and 1 mm thick, and provide an extended radiating surface at the colder condenser section of the heat pipe. The weave pattern features a continuous fiber bath from the inner tube surface to the outside edges of the fins to maximize the thermal conductance, and to thus minimize the temperature drop at the condenser end. The heat pipe and radiator element together are less than one-third the mass of conventional heat pipes of the same heat rejection surface area. To prevent the molten potassium working fluid from eroding the C C heat pipe wall, the shell is lined with a thin-walled, metallic tube liner (Nb-1 wt.% Zr), which is an integral part of a hermetic metal subassembly which is furnace-brazed to the inner surface of the C-C tube. The hermetic metal liner subassembly includes end caps and fill tubes fabricated from the same Nb-1Zr alloy. A combination of laser and electron beam methods is used to weld the end caps and fill tubes. A tungsten/inert gas weld seals the fill tubes after cleaning and charging the heat pipes with potassium. The external section of this liner, which was formed by a "Uniscan" rolling process, transitions to a larger wall thickness. This section, which protrudes beyond the C-C shell, constitutes the "evaporator" part of the heat pipe, while the section inside the shell constitutes the condenser of the heat pipe (see figure).

Plasma-grafting polymerization on carbon fibers and its effect on their composite properties

Science.gov (United States)

Zhang, Huanxia; Li, Wei

2015-11-01

Interfacial adhesion between matrix and fibers plays a crucial role in controlling the performance of composites. Carbon fibers have the major constraint of chemical interness and hence have limited adhesion with the matrix. Surface treatment of fibers is the best solution to this problem. In this work, carbon fibers were activated by plasma and grafting polymerization. The grafting ratio of polymerization was obtained by acid-base titration. The chemical and physical changes induced by the treatments on carbon fiber surface was examined using contact angle measurements, X-ray photoelectron spectroscopy (XPS), and Fourier-transform infrared spectroscopy-attenuated total reflectance (FTIR-ATR) technique. The interfacial adhesion of CF/EP (carbon fiber/epoxy) composites were analyzed by a single fiber composite (SFC) for filament fragmentation test. Experimental results show that the grafting rate was not only the function of the plasma-treat time but also the concentration of the grafting polymerization. The oxygen-containing groups (such as Csbnd O, Cdbnd O, and Osbnd Cdbnd O) and the interfacial shear strength (IFSS) of the plasma-grafting carbon fiber increased more significantly than the carbon fiber without plasma treatment grafted with MAH. This demonstrates that the surfaces of the carbon fiber samples are more active, hydrophilic, and rough after plasma-grafting treatments using a DBD operating in ambient argon mixture with oxygen. With DBD (dielectric barrier discharges) operating in ambient argon mixture with oxygen, the more active, hydrophilic, and rough surface was obtained by the plasma-grafting treatments.

Laser Processing of Carbon Fiber Reinforced Plastics - Release of Carbon Fiber Segments During Short-pulsed Laser Processing of CFRP

Science.gov (United States)

Walter, Juergen; Brodesser, Alexander; Hustedt, Michael; Bluemel, Sven; Jaeschke, Peter; Kaierle, Stefan

Cutting and ablation using short-pulsed laser radiation are promising technologies to produce or repair CFRP components with outstanding mechanical properties e.g. for automotive and aircraft industry. Using sophisticated laser processing strategies and avoiding excessive heating of the workpiece, a high processing quality can be achieved. However, the interaction of laser radiation and composite material causes a notable release of hazardous substances from the process zone, amongst others carbon fiber segments or fibrous particles. In this work, amounts and geometries of the released fiber segments are analyzed and discussed in terms of their hazardous potential. Moreover, it is investigated to what extent gaseous organic process emissions are adsorbed at the fiber segments, similar to an adsorption of volatile organic compounds at activated carbon, which is typically used as filter material.

Controlled interface between carbon fiber and epoxy by molecular self-assembly method

International Nuclear Information System (INIS)

He Jinmei; Huang Yudong; Liu Li; Cao Hailin

2006-01-01

In this paper, a new treatment method based on molecular self-assembly on carbon fiber surface was proposed for obtaining a controlled interface between carbon fiber and epoxy matrix in composite system. To form the controlled interfacial region, the surfaces of carbon fibers were first metallized by electroless Ag plating, then were reacted with a series of thiols (different chain lengths and terminally functional groups) to form self-assembly monolayers (SAMs), which further reacted with epoxy resin to generate a strong adhesion interface. The morphology, structure and composition of untreated and treated carbon fiber surface were investigated by atomic force microscope (AFM), surface-enhanced Raman scattering spectroscopy (SERS) and X-ray photoelectron spectroscopy (XPS), respectively. SERS study showed that thiols chemisorbed on Ag/carbon fiber in the form of thiolate species via the strong S-Ag coordinative bond. XPS study further confirmed the chemisorption by an S 2p 3/2 component observed at 162.2 eV. The binding energy was characteristic of silver thiolate. The interfacial shear strength of the carbon fiber/epoxy microcomposites was evaluated by the microbond technique. The results showed that there was a direct effect of the interfacial parameters changes such as chain lengths and surface functional groups on the fiber/matrix adhesion

Recent Progress in Producing Lignin-Based Carbon Fibers for Functional Applications

Energy Technology Data Exchange (ETDEWEB)

Paul, Ryan [GrafTech International Holdings Inc.; Burwell, Deanna [GrafTech International Holdings Inc.; Dai, Xuliang [GrafTech International Holdings Inc.; Naskar, Amit [Oak Ridge National Laboratory; Gallego, Nidia [Oak Ridge National Laboratory; Akato, Kokouvi [Oak Ridge National Laboratory

2015-10-29

Lignin, a biopolymer, has been investigated as a renewable and low-cost carbon fiber precursor since the 1960s. Although successful lab-scale production of lignin-based carbon fibers has been reported, there are currently not any commercial producers. This paper will highlight some of the known challenges with converting lignin-based precursors into carbon fiber, and the reported methods for purifying and modifying lignin to improve it as a precursor. Several of the challenges with lignin are related to its diversity in chemical structure and purity, depending on its biomass source (e.g. hardwood, softwood, grasses) and extraction method (e.g. organosolv, kraft). In order to make progress in this field, GrafTech and Oak Ridge National Laboratory are collaborating to develop lignin-based carbon fiber technology and to demonstrate it in functional applications, as part of a cooperative agreement with the DOE Advanced Manufacturing Office. The progress made to date with producing lignin-based carbon fiber for functional applications, as well as developing and qualifying a supply chain and value proposition, are also highlighted.

Activation and micropore structure determination of activated carbon-fiber composites

Energy Technology Data Exchange (ETDEWEB)

Jagtoyen, M.; Derbyshire, F.; Kimber, G. [Univ. of Kentucky, Lexington, KY (United States). Center for Applied Energy Research

1997-09-05

Rigid, high surface area activated carbon fiber composites have been produced with high permeabilities for environmental applications in gas and water purification. These novel monolithic adsorbents can be produced in single pieces to a given size and shape. The project involves a collaboration between the Oak Ridge National Laboratory (ORNL) and the Center for Applied Energy Research (CAER), University of Kentucky. The carbon fiber composites are produced at the ORNL and activated at the CAER using different methods, with the aims of producing a uniform degree of activation, and of closely controlling pore structure and adsorptive properties. The main focus of the present work has been to find a satisfactory means to uniformly activate large samples of carbon fiber composites and produce controlled pore structures. Several environmental applications have been explored for the activated carbon fiber composites. One of these was to evaluate the activated composites for the separation of CH{sub 4}-CO{sub 2} mixtures, and an apparatus was constructed specifically for this purpose. The composites were further evaluated in the cyclic recovery of volatile organics. The activated carbon fiber composites have also been tested for possible water treatment applications by studying the adsorption of sodium pentachlorophenolate, PCP.

Advanced stabilization of PAN fibers for fabrication of carbon fibers by e-beam irradiation

International Nuclear Information System (INIS)

Jeun, Joon Pyo; Kim, Du Young; Shin, Hye Kyoung; Kang, Phil Hyun; Park, Jung Ki

2012-01-01

In recent years, the carbon fiber industry has been growing rapidly to meet the demand from efferent industries such as aerospace, military, turbine blades, light weight cylinders and pressure vessels. Generally, carbon fibers are manufactured by a controlled pyrolysis of stabilized precursor fiber such as polyacrylonitrile (PAN). In the stabilization step, the linear PAN molecules are first converted to cyclic structure. However, cyclization is a very complicated process and there are still differences of opinion on the reaction mechanisms. Photo-induced crosslinking and stabilization of PAN via ion beam, X-ray, gamma ray and UV irradiation has been reported in the literature. However, the process required a long stabilization time. In this work, a new and highly effective method of pretreatment PAN precursor fiber was described. The effect of the e-beam on the stabilization process of the fibers was investigated using differential scanning calorimeter (DSC) and X-ray diffraction (XRD) measurement

Enhanced electromagnetic properties of nickel nanoparticiles dispersed carbon fiber via electron beam irradiation

International Nuclear Information System (INIS)

Lee, Yeong Ju; Kim, Hyun Bin; Lee, Seung Jun; Kang, Phil Hyun

2015-01-01

Carbon fiber has received much attention owing to its properties, including a large surface-to-volume ratio, chemical and thermal stability, high thermal and electrical conductivity, and high mechanical strengths. In particular, magnetic nanopowder dispersed carbon fiber has been attractive in technological applications such as the electrochemical capacitor and electromagnetic wave shielding. In this study, the nickel-oxide-nanoparticle dispersed polyacrylonitrile (PAN) fibers were prepared through an electrospinning method. Electron beam irradiation was carried out with a 2.5 MeV beam energy to stabilize the materials. The samples were then heat treated for stabilization and carbonization. The nanofiber surface was analyzed using a field emission scanning electron microscope (FE-SEM). The crystal structures of the carbon matrix and nickel nanopowders were analysed using X-ray diffraction (XRD). In addition, the magnetic and electrical properties were analyzed using a vibrating sample magnetometer (VSM) and 4 point probe. As the irradiation dose increases, the density of the carbon fiber was increased. In addition, the electrical properties of the carbon fiber improved through electron beam irradiation. This is because the amorphous region of the carbon fiber decreases. This electron beam effect of PAN fibers containing nickel nanoparticles confirmed their potential as a high performance carbon material for various applications

Enhanced electromagnetic properties of nickel nanoparticiles dispersed carbon fiber via electron beam irradiation

Energy Technology Data Exchange (ETDEWEB)

Lee, Yeong Ju; Kim, Hyun Bin; Lee, Seung Jun; Kang, Phil Hyun [Korea Atomic Energy Research Institute, Jeongeup (Korea, Republic of)

2015-02-15

Carbon fiber has received much attention owing to its properties, including a large surface-to-volume ratio, chemical and thermal stability, high thermal and electrical conductivity, and high mechanical strengths. In particular, magnetic nanopowder dispersed carbon fiber has been attractive in technological applications such as the electrochemical capacitor and electromagnetic wave shielding. In this study, the nickel-oxide-nanoparticle dispersed polyacrylonitrile (PAN) fibers were prepared through an electrospinning method. Electron beam irradiation was carried out with a 2.5 MeV beam energy to stabilize the materials. The samples were then heat treated for stabilization and carbonization. The nanofiber surface was analyzed using a field emission scanning electron microscope (FE-SEM). The crystal structures of the carbon matrix and nickel nanopowders were analysed using X-ray diffraction (XRD). In addition, the magnetic and electrical properties were analyzed using a vibrating sample magnetometer (VSM) and 4 point probe. As the irradiation dose increases, the density of the carbon fiber was increased. In addition, the electrical properties of the carbon fiber improved through electron beam irradiation. This is because the amorphous region of the carbon fiber decreases. This electron beam effect of PAN fibers containing nickel nanoparticles confirmed their potential as a high performance carbon material for various applications.

The research on the interfacial compatibility of polypropylene composite filled with surface treated carbon fiber

International Nuclear Information System (INIS)

Li, J.

2009-01-01

Dielectric barrier discharges (DBD) in ambient air are used on carbon fiber to improve the fiber surface activity. Carbon fibers with length of 75 μm are placed into the plasma configuration. The interaction between modified carbon fibers and polypropylene (PP) was studied by three-point bending (TPB) test. The chemical changes induced by the treatments on carbon fiber surface are examined using X-ray photoelectron spectroscopy (XPS). XPS results reveal that the carbon fiber modified with the DBD at atmospheric pressure show a significant increase in oxygen and nitrogen concentration. These results demonstrate that the surface of the carbon fiber is more active and hydrophilic after plasma treatments using a DBD operating in ambient air.

Carbon Nanotube Sheet Scrolled Fiber Composite for Enhanced Interfacial Mechanical Properties

Science.gov (United States)

Kokkada Ravindranath, Pruthul

The high tensile strength of Polymer Matrix Composites (PMC) is derived from the high tensile strength of the embedded carbon fibers. However, their compressive strength is significantly lower than their tensile strength, as they tend to fail through micro-buckling, under compressive loading. Fiber misalignment and the presence of voids created during the manufacturing processes, add to the further reduction in the compressive strength of the composites. Hence, there is more scope for improvement. Since, the matrix is primarily responsible for the shear load transfer and dictating the critical buckling load of the fibers by constraining the fibers from buckling, to improve the interfacial mechanical properties of the composite, it is important to modify the polymer matrix, fibers and/or the interface. In this dissertation, a novel approach to enhance the polymer matrix-fiber interface region has been discussed. This approach involves spiral wrapping carbon nanotube (CNT) sheet around individual carbon fiber or fiber tow, at room temperature at a prescribed wrapping angle (bias angle), and then embed the scrolled fiber in a resin matrix. The polymer infiltrates into the nanopores of the multilayer CNT sheet to form CNT/polymer nanocomposite surrounding fiber, and due to the mechanical interlocking, provides reinforcement to the interface region between fiber and polymer matrix. This method of nano-fabrication has the potential to improve the mechanical properties of the fiber-matrix interphase, without degrading the fiber properties. The effect of introducing Multi-Walled Carbon Nanotubes (MWNT) in the polymer matrix was studied by analyzing the atomistic model of the epoxy (EPON-862) and the embedded MWNTs. A multi-scale method was utilized by using molecular dynamics (MD) simulations on the nanoscale model of the epoxy with and without the MWNTs to calculate compressive strength of the composite and predict the enhancement in the composite material. The influence

Transforming Pristine Carbon Fiber Tows into High Performance Solid-State Fiber Supercapacitors.

Science.gov (United States)

Yu, Dingshan; Zhai, Shengli; Jiang, Wenchao; Goh, Kunli; Wei, Li; Chen, Xudong; Jiang, Rongrong; Chen, Yuan

2015-09-02

A facile activation strategy can transform pristine carbon fiber tows into high-performance fiber electrodes with a specific capacitance of 14.2 F cm(-3) . The knottable fiber supercapacitor shows an energy density of 0.35 mW h cm(-3) , an ultrahigh power density of 3000 mW cm(-3) , and a remarkable capacitance retention of 68%, when the scan rate increases from 10 to 1000 mV s(-1) . © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Electrochemical corrosion of carbon-fiber-reinforced plastic-metal electrode couples in corrosion media

International Nuclear Information System (INIS)

Chukalovskaya, T.V.; Shcherbakov, A.I.; Chigirinskaya, L.A.; Bandurkin, V.V.; Medova, I.L.; Chukalovskij, P.A.

1995-01-01

Polarization diagrams, obtained for carbon-fiber-reinforced plastic(cathode)-metallic material(anode) contact couples are analyzed to predict the corrosion behaviour of some technical metals and alloys (carbon steel, stainless steels, brass, aluminium, titanium) in contact with carbon-fiber-reinforced plastic in differen agressive media (H 2 SO 4 , HCl, H 3 PO 4 , NaOH solutions in wide temperature and concentration range, synthetic seawater at 30 and 50 deg C). The predicted behaviour was supported by direct investigation into carbon-fiber-reinforced plastic-titanium and carbon-fiber-reinforced plastic-aluminium contact couples at different square ratios. 6 refs.; 4 figs

Report of the results of the fiscal 1997 regional consortium R and D project. Regional consortium field / Development of technology to treat aquatic environment by using microorganisms fixed on carbon fabrics (abbreviation: carbon/aquatic environment project) (first fiscal year); 1997 nendo chiiki consortium kenkyu kaihatsu jigyo. Chiiki consortium bun`ya / tanso sen`i nansoshiki eno biseibutsu kochaku gensho wo riyoshita mizukankyo seibi gijutsu no kaihatsu (ryakusho: tanso mizu kankyo project) daiichi nendo seika hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-03-01

Out of the development of technology to arrange the aquatic environment using phenomena of microorganism fixation on carbon fiber soft textures, the paper stated the fiscal 1997 result. On carbon fibers in a state of swaying in water, microorganisms in water fix in an amazingly large quantity. A catalog was compiled of 58 kinds of carbon fabrics trially woven and knitted. When carbon fiber is used as activated sludge carrier, activity of microorganism lasts more than one year. Only a little amount of surplus sludge is generated. The fixed microorganisms are more active in case of carbon fiber than in case of nylon and polyester fibers. Fiber texture models of carbon fiber fixing activated sludge groups were proposed. By pump operation, the water flow inside/outside microorganism groups is being accelerated. Several new strains of bacillus carboniphilus were isolated/identified from soil and marsh. To grasp relationships of characteristics among three elements such as the state of aquatic environment, fiber, and microorganism group, the experiment was prepared. Preliminary work is conducted to derive a simple equation for facility design, and experimental directions to obtain design conditions were proposed. 6 refs., 166 figs., 47 tabs.

Glass pipette-carbon fiber microelectrodes for evoked potential recordings

Directory of Open Access Journals (Sweden)

Moraes M.F.D.

1997-01-01

Full Text Available Current methods for recording field potentials with tungsten electrodes make it virtually impossible to use the same recording electrode also as a lesioning electrode, for example for histological confirmation of the recorded site, because the lesioning procedure usually wears off the tungsten tip. Therefore, the electrode would have to be replaced after each lesioning procedure, which is a very high cost solution to the problem. We present here a low cost, easy to make, high quality glass pipette-carbon fiber microelectrode that shows resistive, signal/noise and electrochemical coupling advantages over tungsten electrodes. Also, currently used carbon fiber microelectrodes often show problems with electrical continuity, especially regarding electrochemical applications using a carbon-powder/resin mixture, with consequent low performance, besides the inconvenience of handling such a mixture. We propose here a new method for manufacturing glass pipette-carbon fiber microelectrodes with several advantages when recording intracerebral field potentials

Analysis of the Microstructure and Oxidation Behavior of Some Commercial Carbon Fibers

International Nuclear Information System (INIS)

Kim, Dae Ho; Kim, Bohye; Yang, Kap Seung; Im, Hun Kook; Bang, Yun Hyuk; Kim, Sung Ryong

2011-01-01

The relationship between the microstructure, mechanical properties, and oxidation behavior of pitch-, polyacrylonitrile (PAN)-, and Rayon-based carbon fibers (CFs) has been studied in detail. Three types of carbon fiber were exposed to isothermal oxidation in air and the weight change was measured by thermogravimetric analyzer (TGA) apparatus. After activation energy was gained according to the conversion at reacting temperature, the value of specific surface area and the surface morphology was compared, and the reaction mechanism of oxidation affecting development of pores of carbon fibers was examined. This study will lead to a new insight into the relationship between the microstructure and mechanical properties of carbon fibers

Thermal Properties of Hybrid Carbon Nanotube/Carbon Fiber Polymer

Science.gov (United States)

Kang, Jin Ho; Cano, Roberto J.; Luong, Hoa; Ratcliffe, James G.; Grimsley, Brian W.; Siochi, Emilie J.

2016-01-01

Carbon fiber reinforced polymer (CFRP) composites possess many advantages for aircraft structures over conventional aluminum alloys: light weight, higher strength- and stiffness-to-weight ratio, and low life-cycle maintenance costs. However, the relatively low thermal and electrical conductivities of CFRP composites are deficient in providing structural safety under certain operational conditions such as lightning strikes. One possible solution to these issues is to interleave carbon nanotube (CNT) sheets between conventional carbon fiber (CF) composite layers. However, the thermal and electrical properties of the orthotropic hybrid CNT/CF composites have not been fully understood. In this study, hybrid CNT/CF polymer composites were fabricated by interleaving layers of CNT sheets with Hexcel (Registered Trademark) IM7/8852 prepreg. The CNT sheets were infused with a 5% solution of a compatible epoxy resin prior to composite fabrication. Orthotropic thermal and electrical conductivities of the hybrid polymer composites were evaluated. The interleaved CNT sheets improved the in-plane thermal conductivity of the hybrid composite laminates by about 400% and the electrical conductivity by about 3 orders of magnitude.

Carbon-fiber composite molecular sieves for gas separation

Energy Technology Data Exchange (ETDEWEB)

Jagtoyen, M.; Derbyshire, F. [Univ. of Kentucky, Lexington, KY (United States)

1996-08-01

This report describes continuing work on the activation and characterization of formed carbon fiber composites. The composites are produced at the Oak Ridge National Laboratory (ORNL) and activated at the Center for Applied Energy Research (CAER) using steam, CO{sub 2}, or O{sub 2} at different conditions of temperature and time, and with different furnace configurations. The general aims of the project are to produce uniformly activated samples with controlled pore structures for specialist applications such as gas separation and water treatment. In previous work the authors reported that composites produced from isotropic pitch fibers weighing up to 25g can be uniformly activated through the appropriate choice of reaction conditions and furnace configurations. They have now succeeded in uniformly activating composites of dimensions up to 12 x 7 x 6 cm, or up to about 166 gram - a scale-up factor of about six. Part of the work has involved the installation of a new furnace that can accommodate larger composites. Efforts were made to achieve uniform activation in both steam and CO{sub 2}. The authors have also succeeded in producing materials with very uniform and narrow pore size distributions by using a novel method involving low temperature oxygen chemisorption in combination with heat treatment in N{sub 2} at high temperatures. Work has also started on the activation of PAN based carbon fibers and fiber composites with the aim of producing composites with wide pore structures for use as catalyst supports. So far activation of the PAN fiber composites supplied by ORNL has been difficult which is attributed to the low reactivity of the PAN fibers. As a result, studies are now being made of the activation of the PAN fibers to investigate the optimum carbonization and activation conditions for PAN based fibers.

[Fusion implants of carbon fiber reinforced plastic].

Science.gov (United States)

Früh, H J; Liebetrau, A; Bertagnoli, R

2002-05-01

Carbon fiber reinforced plastics (CFRP) are used in the medical field when high mechanical strength, innovative design, and radiolucency (see spinal fusion implants) are needed. During the manufacturing process of the material CFRP carbon fibers are embedded into a resin matrix. This resin material could be thermoset (e.g., epoxy resin EPN/DDS) or thermoplastic (e.g., PEAK). CFRP is biocompatible, radiolucent, and has higher mechanical capabilities compared to other implant materials. This publication demonstrates the manufacturing process of fusion implants made of a thermoset matrix system using a fiber winding process. The material has been used clinically since 1994 for fusion implants of the cervical and lumbar spine. The results of the fusion systems CORNERSTONE-SR C (cervical) and UNION (lumbar) showed no implant-related complications. New implant systems made of this CFRP material are under investigation and are presented.

Permeability characterization of stitched carbon fiber preforms by fiber optic sensors

Directory of Open Access Journals (Sweden)

V. Antonucci

2011-12-01

Full Text Available The in-plane and through thickness permeability of unidirectional stitched carbon fiber preforms have been determined through vacuum infusion tests. The impregnation of various dry preforms with different stitching characteristics has been monitored by fiber optic sensors that have been stitched together with the dry tow to manufacture the dry preform. The experimental infusion times have been fitted by a numerical procedure based on Finite Element (FE processing simulations. A good agreement between the numerical and experimental infusion times has been found demonstrating the potentiality of the fiber sensor system as suitable tool to evaluate impregnation times and permeability characteristics.

Field emitters with low turn on electric field based on carbon fibers

International Nuclear Information System (INIS)

Wang Qilong; Mu Hui; Zhang Xiaobing; Lei Wei; Wang Jinchan; Zhao Hongping

2007-01-01

Field emitters of vertical carbon fibers on a silicon substrate are fabricated by catalytic chemical vapor deposition. After an ageing process of 150 min, field emission measurement of the fibers is carried out in a vacuum chamber with a base pressure of 5.0 x 10 -4 Pa. The experimental results display that field emission performance of the carbon fibers depends strongly on the vacuum level during the experiments. After the field emission measurement, damage to the carbon fiber field emitters is observed from the scanning electron microscopic images

Bonded carbon or ceramic fiber composite filter vent for radioactive waste

Science.gov (United States)

Brassell, Gilbert W.; Brugger, Ronald P.

1985-02-19

Carbon bonded carbon fiber composites as well as ceramic or carbon bonded ceramic fiber composites are very useful as filters which can separate particulate matter from gas streams entraining the same. These filters have particular application to the filtering of radioactive particles, e.g., they can act as vents for containers of radioactive waste material.

Brazilian natural fiber (jute as raw material for activated carbon production

Directory of Open Access Journals (Sweden)

CARLA F.S. ROMBALDO

2014-12-01

Full Text Available Jute fiber is the second most common natural cellulose fiber worldwide, especially in recent years, due to its excellent physical, chemical and structural properties. The objective of this paper was to investigate: the thermal degradation of in natura jute fiber, and the production and characterization of the generated activated carbon. The production consisted of carbonization of the jute fiber and activation with steam. During the activation step the amorphous carbon produced in the initial carbonization step reacted with oxidizing gas, forming new pores and opening closed pores, which enhanced the adsorptive capacity of the activated carbon. N2 gas adsorption at 77K was used in order to evaluate the effect of the carbonization and activation steps. The results of the adsorption indicate the possibility of producing a porous material with a combination of microporous and mesoporous structure, depending on the parameters used in the processes, with resulting specific surface area around 470 m2.g–1. The thermal analysis indicates that above 600°C there is no significant mass loss.

Preliminary analysis of a carbon/carbon-fiber-composite plasma direct converter

International Nuclear Information System (INIS)

Gurol, H.; Shuy, G.W.; Dabiri, A.E.; Dirling, R.B. Jr.; Eitman, D.

1983-05-01

The feasibility of a PDC that uses radiatively cooled grids and collector plate made of carbon/carbon fiber composite is presented. Elimination of the coolant makes a thin grid design possible. The advantages are increased direct conversion efficiency, no tritium permeation into grid tube coolant, and compact design

Mechanical Properties of Epoxy and Its Carbon Fiber Composites Modified by Nanoparticles

Directory of Open Access Journals (Sweden)

Fang Liu

2017-01-01

Full Text Available Compressive properties are commonly weak parts in structural application of fiber composites. Matrix modification may provide an effective way to improve compressive performance of the composites. In this work, the compressive property of epoxies (usually as matrices of fiber composites modified by different types of nanoparticles was firstly investigated for the following study on the compressive property of carbon fiber reinforced epoxy composites. Carbon fiber/epoxy composites were fabricated by vacuum assisted resin infusion molding (VARIM technique using stitched unidirectional carbon fabrics, with the matrices modified with nanosilica, halloysite, and liquid rubber. Testing results showed that the effect of different particle contents on the compressive property of fiber/epoxy composites was more obvious than that in epoxies. Both the compressive and flexural results showed that rigid nanoparticles (nanosilica and halloysite have evident strengthening effects on the compression and flexural responses of the carbon fiber composite laminates fabricated from fabrics.

Preparation of carbon fiber unsaturated sizing agent for enhancing interfacial strength of carbon fiber/vinyl ester resin composite

Science.gov (United States)

Jiao, Weiwei; Cai, Yemeng; Liu, Wenbo; Yang, Fan; Jiang, Long; Jiao, Weicheng; Wang, Rongguo

2018-05-01

The practical application of carbon fiber (CF) reinforced vinyl ester resin (VE) composite was hampered seriously by the poor interfacial adhesion property. In this work, a novel unsaturated sizing agent was designed and prepared to improve the interfacial strength by covalently bonding CF with VE matrix. The main component of the sizing agent, N-(4‧4-diaminodiphenyl methane)-2-hydroxypropyl methacrylate (DMHM), was synthesized and confirmed by FTIR and NMR. XPS results of sized carbon fiber (SCF) showed that DMHM has adhered to desized fiber surface and reacted with some active functional groups on the surface. The SCF was characterized by high surface roughness and surface energy (especially the polar component), which means better wettability by VE. As a result, the interface shear strength and interlaminar shear strength of SCF/VE composite were enhanced by 96.56% and 66.07% respectively compared with CF/VE composite, benefited mainly from the strong and tough interphase.

Nanocomposite fibers and film containing polyolefin and surface-modified carbon nanotubes

Science.gov (United States)

Chu,Benjamin; Hsiao, Benjamin S.

2010-01-26

Methods for modifying carbon nanotubes with organic compounds are disclosed. The modified carbon nanotubes have enhanced compatibility with polyolefins. Nanocomposites of the organo-modified carbon nanotubes and polyolefins can be used to produce both fibers and films having enhanced mechanical and electrical properties, especially the elongation-to-break ratio and the toughness of the fibers and/or films.

Removing nickel from nickel-coated carbon fibers

Science.gov (United States)

Hardianto, A.; Hertleer, C.; De Mey, G.; Van Langenhove, L.

2017-10-01

Conductive fibers/yarns are one of the most important materials for smart textiles because of their electrically conductive functionality combined with flexibility and light weight. They can be applied in many fields such as the medical sector, electronics, sensors and even as thermoelectric generators. Temperature sensors, for example, can be made using the thermocouple or thermopile principle which usually uses two different metal wires that can produce a temperature-dependent voltage. However, if metal wires are inserted into a textile structure, they will decrease the flexibility properties of the textile product. Nickel-coated Carbon Fiber (NiCF), a conductive textile yarn, has a potential use as a textile-based thermopile if we can create an alternating region of carbon and nickel along the fiber which in turn it can be used for substituting the metallic thermopile. The idea was to remove nickel from NiCF in order to obtain a yarn that contains alternating zones of carbon and nickel. Due to no literature reporting on how to remove nickel from NiCF, in this paper we investigated some chemicals to remove nickel from NiCF.

Production of Banana Fiber Yarns for Technical Textile Reinforced Composites

Directory of Open Access Journals (Sweden)

Zaida Ortega

2016-05-01

Full Text Available Natural fibers have been used as an alternative to synthetic ones for their greener character; banana fibers have the advantage of coming from an agricultural residue. Fibers have been extracted by mechanical means from banana tree pseudostems, as a strategy to valorize banana crops residues. To increase the mechanical properties of the composite, technical textiles can be used as reinforcement, instead of short fibers. To do so, fibers must be spun and woven. The aim of this paper is to show the viability of using banana fibers to obtain a yarn suitable to be woven, after an enzymatic treatment, which is more environmentally friendly. Extracted long fibers are cut to 50 mm length and then immersed into an enzymatic bath for their refining. Conditions of enzymatic treatment have been optimized to produce a textile grade of banana fibers, which have then been characterized. The optimum treating conditions were found with the use of Biopectinase K (100% related to fiber weight at 45 °C, pH 4.5 for 6 h, with bath renewal after three hours. The first spinning trials show that these fibers are suitable to be used for the production of yarns. The next step is the weaving process to obtain a technical fabric for composites production.

Characterising the loading direction sensitivity of 3D woven composites: Effect of z-binder architecture

KAUST Repository

Saleh, Mohamed Nasr; Yudhanto, Arief; Potluri, Prasad; Lubineau, Gilles; Soutis, Constantinos

2016-01-01

Three different architectures of 3D carbon fibre woven composites (orthogonal, ORT; layer-to-layer, LTL; angle interlock, AI) were tested in quasi-static uniaxial tension. Mechanical tests (tensile in on-axis of warp and weft directions as well

Influencing Mechanism of Electrochemical Treatment on Preparation of CNTs-grafted on Carbon Fibers

Directory of Open Access Journals (Sweden)

SONG Lei

2017-11-01

Full Text Available Based on electrochemical anodic oxidation, an innovative technique was developed to efficiently obtain the uniform catalyst coating on continuous carbon fibers. Through systematic investigation on the effect of electrochemical modified strength on the physical and chemical characteristics of carbon fiber surface, catalyst particles and the morphology of CNTs-grafted carbon fibers, tensile strength of multi-scale reinforcement and the interlaminar shear strength of its reinforced composites, the electrochemical modification process on carbon fibre surface was optimized. The results show that the morphology and distribution of catalyst particles not only affect the morphology of CNTs deposited on the surface of carbon fibres,but also affect the mechanical properties of multi-scale reinforcement and its reinforced composites of CNTs-grafted carbon fibers.

Coaxial fiber supercapacitor using all-carbon material electrodes.

Science.gov (United States)

Le, Viet Thong; Kim, Heetae; Ghosh, Arunabha; Kim, Jaesu; Chang, Jian; Vu, Quoc An; Pham, Duy Tho; Lee, Ju-Hyuck; Kim, Sang-Woo; Lee, Young Hee

2013-07-23

We report a coaxial fiber supercapacitor, which consists of carbon microfiber bundles coated with multiwalled carbon nanotubes as a core electrode and carbon nanofiber paper as an outer electrode. The ratio of electrode volumes was determined by a half-cell test of each electrode. The capacitance reached 6.3 mF cm(-1) (86.8 mF cm(-2)) at a core electrode diameter of 230 μm and the measured energy density was 0.7 μWh cm(-1) (9.8 μWh cm(-2)) at a power density of 13.7 μW cm(-1) (189.4 μW cm(-2)), which were much higher than the previous reports. The change in the cyclic voltammetry characteristics was negligible at 180° bending, with excellent cycling performance. The high capacitance, high energy density, and power density of the coaxial fiber supercapacitor are attributed to not only high effective surface area due to its coaxial structure and bundle of the core electrode, but also all-carbon materials electrodes which have high conductivity. Our coaxial fiber supercapacitor can promote the development of textile electronics in near future.

Propagation of PAMAM dendrimers on the carbon fiber surface by in situ polymerization: a novel methodology for fiber/matrix composites

International Nuclear Information System (INIS)

Zhang, R.L.; Gao, B.; Zhang, J.; Cui, H.Z.; Li, D.W.

2015-01-01

Graphical abstract: - Highlights: • The manuscript has the following obvious new contributions. • A facile strategy to generating dendrimers onto carbon fibers to functionalize conventional carbon fibers was reported. The density and type of the functional groups on the fiber surface can be easily adjusted by changing the reaction conditions. • The hierarchical reinforcement formed using this novel method improved the composite interface bonding through supplying sufficient chemical bonding and strong mechanical interlocking. • We can generate dendrimers with different side groups (unsaturated groups or hydroxyl groups, and others) and chain length to meet the requirements according to different matrices and applications. - Abstract: A facile strategy for generating dendrimers onto carbon fibers, in order to functionalize them, was reported. Dendrimers were propagated on the surface of carbon fibers by in situ polymerization with Michael addition. The changes in morphology, surface composition and surface energy, which were studied by atomic force microscope (AFM), dynamic contact angle analysis test (DCAT) and x-ray photoelectron microscopy (XPS), were related to the interfacial performance of model composites. In addition, the level of fiber-matrix adhesion was determined by the interlaminar shear strength (ILSS) test. Experimental results indicated that some dendritic polymer was successfully grown on the fiber surface through the chemical reaction, and this significantly enhanced the interfacial bonding of the carbon fiber composites.

21 CFR 878.3500 - Polytetrafluoroethylene with carbon fibers composite implant material.

Science.gov (United States)

2010-04-01

... composite implant material. 878.3500 Section 878.3500 Food and Drugs FOOD AND DRUG ADMINISTRATION... Prosthetic Devices § 878.3500 Polytetrafluoroethylene with carbon fibers composite implant material. (a) Identification. A polytetrafluoroethylene with carbon fibers composite implant material is a porous device...

Molecular modeling of the microstructure evolution during carbon fiber processing

Science.gov (United States)

Desai, Saaketh; Li, Chunyu; Shen, Tongtong; Strachan, Alejandro

2017-12-01

The rational design of carbon fibers with desired properties requires quantitative relationships between the processing conditions, microstructure, and resulting properties. We developed a molecular model that combines kinetic Monte Carlo and molecular dynamics techniques to predict the microstructure evolution during the processes of carbonization and graphitization of polyacrylonitrile (PAN)-based carbon fibers. The model accurately predicts the cross-sectional microstructure of the fibers with the molecular structure of the stabilized PAN fibers and physics-based chemical reaction rates as the only inputs. The resulting structures exhibit key features observed in electron microcopy studies such as curved graphitic sheets and hairpin structures. In addition, computed X-ray diffraction patterns are in good agreement with experiments. We predict the transverse moduli of the resulting fibers between 1 GPa and 5 GPa, in good agreement with experimental results for high modulus fibers and slightly lower than those of high-strength fibers. The transverse modulus is governed by sliding between graphitic sheets, and the relatively low value for the predicted microstructures can be attributed to their perfect longitudinal texture. Finally, the simulations provide insight into the relationships between chemical kinetics and the final microstructure; we observe that high reaction rates result in porous structures with lower moduli.

Applications research in ultrasonic testing of carbon fiber composite based on an optical fiber F-p sensor

Science.gov (United States)

Shan, Ning

2016-10-01

Carbon fiber composite is widely applied to the field of aerospace engineering because of its excellent performance. But it will be able to form more defects in the process of manufacturing inevitably on account of unique manufacturing process. Meanwhile it has sophisticated structure and services in the bad environment long time. The existence of defects will be able to cause the sharp decline in component's performance when the defect accumulates to a certain degree. So the reliability and safety test demand of carbon fiber composite is higher and higher. Ultrasonic testing technology is the important means used for characteristics of component inspection of composite materials. Ultrasonic information detection uses acoustic transducer generally. It need coupling agent and is higher demand for the surface of sample. It has narrow frequency band and low test precision. The extrinsic type optical fiber F-P interference cavity structure is designed to this problem. Its optical interference model is studied. The initial length of F-P cavity is designed. The realtime online detection system of carbon fiber composite is established based on optical fiber F-P Ultrasound sensing technology. Finally, the testing experiment study is conducted. The results show that the system can realize real-time online detection of carbon fiber composite's defect effectively. It operates simply and realizes easily. It has low cost and is easy to practical engineering.

High thermal conductivity of graphite fiber silicon carbide composites for fusion reactor application

International Nuclear Information System (INIS)

Snead, L.L.; Balden, M.; Causey, R.A.; Atsumi, H.

2002-01-01

The benefits of using CVI SiC/graphite fiber composites as low tritium retaining, high thermal conductivity composites for fusion applications are presented. Three-dimensional woven composites have been chemically vapor infiltrated with SiC and their thermophysical properties measured. One material used an intermediate grade graphite fiber in all directions (Amoco P55) while a second material used very high thermal conductive fiber (Amoco K-1100) in the high fiber density direction. The overall void was less than 20%. Strength as measured by four-point bending was comparable to those of SiC/SiC composite. The room temperature thermal conductivity in the high conductivity direction was impressive for both materials, with values >70 W/m K for the P-55 and >420 W/m K for the K-1100 variant. The thermal conductivity was measured as a function of temperature and exceeds the highest thermal conductivity of CVD SiC currently available at fusion relevant temperatures (>600 deg. C). Limited data on the irradiation-induced degradation in thermal conductivity is consistent with carbon fiber composite literature

Electrospinning of calcium carbonate fibers and their conversion to nanocrystalline hydroxyapatite

International Nuclear Information System (INIS)

Holopainen, Jani; Santala, Eero; Heikkilä, Mikko; Ritala, Mikko

2014-01-01

Calcium carbonate (CaCO 3 ) fibers were prepared by electrospinning followed by annealing. Solutions consisting of calcium nitrate tetrahydrate (Ca(NO 3 ) 2 ·4H 2 O) and polyvinylpyrrolidone (PVP) dissolved in ethanol or 2-methoxyethanol were used for the fiber preparation. By varying the precursor concentrations in the electrospinning solutions CaCO 3 fibers with average diameters from 140 to 290 nm were obtained. After calcination the fibers were identified as calcite by X-ray diffraction (XRD). The calcination process was studied in detail with high temperature X-ray diffraction (HTXRD) and thermogravimetric analysis (TGA). The initially weak fiber-to-substrate adhesion was improved by adding a strengthening CaCO 3 layer by spin or dip coating Ca(NO 3 ) 2 /PVP precursor solution on the CaCO 3 fibers followed by annealing of the gel formed inside the fiber layer. The CaCO 3 fibers were converted to nanocrystalline hydroxyapatite (HA) fibers by treatment in a dilute phosphate solution. The resulting hydroxyapatite had a plate-like crystal structure with resemblance to bone mineral. The calcium carbonate and hydroxyapatite fibers are interesting materials for bone scaffolds and bioactive coatings. - Highlights: • Calcium carbonate fibers were prepared by electrospinning. • The electrospun fibers crystallized to calcite upon calcination at 500 °C. • Spin and dip coating methods were used to improve the adhesion of the CaCO 3 fibers. • The CaCO 3 fibers were converted to hydroxyapatite by treatment in phosphate solution. • The hydroxyapatite fibers consisted of plate-like nanocrystals

The effect of z-binding yarns on the electrical properties of 3D woven composites

KAUST Repository

Saleh, Mohamed Nasr; Yudhanto, Arief; Lubineau, Gilles; Soutis, Constantinos

2017-01-01

Electrical resistance monitoring (ERM) has been used to study the effect of the z-binding yarns on the initial electrical resistance (ER) and its change of three architectures of 3D woven carbon fibre composites namely (orthogonal “ORT”, layer

Computational modelling of buckling of woven fabrics

CSIR Research Space (South Africa)

Anandjiwala, RD

2006-02-01

Full Text Available for reducing unit production cost is critically important if garment industries in developed countries are keen to improve their competitiveness vis-à-vis low labour cost countries. The mechanics of the buckling behaviour of woven fabric started... of woven fabric. INTRODUCTION The buckling, bending and drape behaviours of a woven fabric influence its performance during actual use and during the process of making-up into the end product. These properties are important, particularly when the fabric...

77 FR 32938 - Narrow Woven Ribbons With Woven Selvedge From Taiwan: Preliminary Results of Antidumping Duty...

Science.gov (United States)

2012-06-04

... ribbons subject to the order include all narrow woven fabrics, tapes, and labels that fall within this... the manufacture of typewriter or printer ribbons; (5) Narrow woven labels and apparel tapes, cut-to... 1994 U.S.C.C.A.N. 4040, 4198-99. Furthermore, ``affirmative evidence of bad faith on the part of a...

Enhanced interfacial properties of carbon fiber composites via aryl diazonium reaction “on water”

International Nuclear Information System (INIS)

Wang, Yuwei; Meng, Linghui; Fan, Liquan; Ma, Lichun; Qi, Meiwei; Yu, Jiali; Huang, Yudong

2014-01-01

Highlights: • Carbon fibers are grafted with phenyl amine group via aryl diazonium reaction. • Interfacial shear strength of the carbon fibers increases by 73%. • Tensile strength of the carbon fibers does not decrease distinctly. • Using water as the reaction medium can avoid pollution from organic solvents. • Grafting via aryl diazonium reaction in one step can improve modification efficiency. - Abstract: Polyacrylonitrile-based carbon fibers were functionalized with phenyl amine group via aryl diazonium reaction “on water” to improve their interfacial bonding with resin matrix. Raman spectroscopy, Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy and scanning electron microscopy were employed to characterize ordered degree, functional groups, chemical states and morphology of carbon fiber surface, respectively. The results showed that phenyl amine groups were grafted on the fiber surface successfully. Mechanical property test results indicated that the aryl diazonium reaction in this paper could improve the interfacial shear strength by 73%, while the tensile strength was down very slightly. Hence aryl diazonium reaction “on water” could be a facile green platform to functionalize carbon fibers for many interesting applications

Enhanced interfacial properties of carbon fiber composites via aryl diazonium reaction “on water”

Energy Technology Data Exchange (ETDEWEB)

Wang, Yuwei [School of Chemical Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China); College of Materials Science and Engineering, Qiqihar University, Qiqihar 161006 (China); Meng, Linghui [School of Chemical Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China); Fan, Liquan [School of Chemical Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China); College of Materials Science and Engineering, Qiqihar University, Qiqihar 161006 (China); Ma, Lichun; Qi, Meiwei; Yu, Jiali [School of Chemical Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China); Huang, Yudong, E-mail: ydhuang.hit1@yahoo.com.cn [School of Chemical Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China)

2014-10-15

Highlights: • Carbon fibers are grafted with phenyl amine group via aryl diazonium reaction. • Interfacial shear strength of the carbon fibers increases by 73%. • Tensile strength of the carbon fibers does not decrease distinctly. • Using water as the reaction medium can avoid pollution from organic solvents. • Grafting via aryl diazonium reaction in one step can improve modification efficiency. - Abstract: Polyacrylonitrile-based carbon fibers were functionalized with phenyl amine group via aryl diazonium reaction “on water” to improve their interfacial bonding with resin matrix. Raman spectroscopy, Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy and scanning electron microscopy were employed to characterize ordered degree, functional groups, chemical states and morphology of carbon fiber surface, respectively. The results showed that phenyl amine groups were grafted on the fiber surface successfully. Mechanical property test results indicated that the aryl diazonium reaction in this paper could improve the interfacial shear strength by 73%, while the tensile strength was down very slightly. Hence aryl diazonium reaction “on water” could be a facile green platform to functionalize carbon fibers for many interesting applications.

Carbon nano tubes embedded in polymer nano fibers

International Nuclear Information System (INIS)

Dror, Y.; Kedem, S.; Khalfin, R.L.; Paz, Y.; Cohenl, Y.; Salalha, Y.; Yarin, A.L.; Zussman, A.

2004-01-01

Full Text: The electro spinning process was used successfully to embed Multi-walled carbon nano tubes (MWCNTs) and single-walled carbon nano tubes (SWCNTs) in a matrix of poly(ethylene oxide) (PEO) forming composite nano fibers. Initial dispersion of SWCNTs in water was achieved by the use of an amphphilic alternating copolymer of styrene and sodium maleate. MWNT dispersion was achieved by ionic and nonionic surfactants. The distribution and conformation of the nano tubes in the nano fibers were studied by transmission electron microscopy (TEM). Oxygen plasma etching was used to expose the nano tubes within the nano fibers to facilitate direct observation. Nano tube alignment within the nano fibers was shown to depend strongly on the quality of the initial dispersions. Well-dispersed and separated nano tubes were embedded in a straight and aligned form while entangled non-separated nano tubes were incorporated as dense aggregates. X-ray diffraction demonstrated a high degree of orientation of the PEO crystals in the electro spun nano fibers with embedded SWCNTs, whereas incorporation of MVCNTs had a detrimental effect on the polymer orientation. Composite polymer nano fibers containing dispersed phases of nanometric TiO 2 particles and MWCNTs were also prepared electro spinning. In this case, the polymer matrix was poly(acrylonitrile) (PAN). The morphology and possible applications of these composite nano fibers will be discussed

Cellulose/inorganic-composite fibers for producing textile fabrics of high X-ray absorption properties

Energy Technology Data Exchange (ETDEWEB)

Günther, Karoline; Giebing, Christina; Askani, Antonia [FTB, Hochschule Niederrhein – University of Applied Science, Faculty of Textile and Clothing Technology, Webschulstr. 31, 41065 Mönchengladbach (Germany); Leisegang, Tilmann [Saxray GmbH, Maria-Reiche-Str. 1, 01109 Dresden (Germany); Krieg, Marcus [TITK, Thüringisches Institut für Textil- und Kunststoff-Forschung e.V., Breitscheidstraße 97, 07407 Rudolstadt (Germany); Kyosev, Yordan; Weide, Thomas [FTB, Hochschule Niederrhein – University of Applied Science, Faculty of Textile and Clothing Technology, Webschulstr. 31, 41065 Mönchengladbach (Germany); Mahltig, Boris, E-mail: Boris.Mahltig@hs-niederrhein.de [FTB, Hochschule Niederrhein – University of Applied Science, Faculty of Textile and Clothing Technology, Webschulstr. 31, 41065 Mönchengladbach (Germany)

2015-11-01

Common textile materials as cotton or polyester do not possess reliable X-ray absorption properties. This is due to their morphology and chemical composition in particular. Common fibers are built up from organic polymers containing mainly the elements carbon, hydrogen, oxygen and nitrogen. These “light” elements only have low X-ray absorption coefficients. In contrast, inorganic materials composed of “heavy” elements with high atomic numbers, e.g. barium or bismuth, exhibit X-ray absorption coefficients higher by up to two orders of magnitude. To obtain a flexible yarn with high X-ray absorption properties both these materials, the organic polymer and the inorganic X-ray absorber, are combined to an inorganic/organic composite fiber material. Hence, as the organic component cellulose from modified Lyocell-process is used as carrier fiber and blended with inorganic absorber particles of low toxicity and high absorption coefficients, as bariumsulphate, bariumtitanate or bismuthoxide. A content of inorganic absorber particles equally distributed in the whole fiber of up to 20% is achieved. The composite fibers are produced as staple or filament fibers and processed to multifilament or staple fiber yarns. The staple fiber yarns are rotor-spinned to increase the comfort of the subsequent textile material. Several woven fabrics, considering multilayer structure and different warp/weft density, are developed. The energy dependent X-ray shielding properties are determined in dependence on the different yarn compositions, yarn types and structural parameters of the woven fabrics. As a result, a production process of textile materials with comfortable and dedicated X-ray absorption properties is established. It offers a promising opportunity for manufacturing of specialized textiles, working clothes or uniforms applicable for medicine, air craft and security personal, mining as well as for innovative composite materials. - Highlights: • Preparation of cellulosic

Cellulose/inorganic-composite fibers for producing textile fabrics of high X-ray absorption properties

International Nuclear Information System (INIS)

Günther, Karoline; Giebing, Christina; Askani, Antonia; Leisegang, Tilmann; Krieg, Marcus; Kyosev, Yordan; Weide, Thomas; Mahltig, Boris

2015-01-01

Common textile materials as cotton or polyester do not possess reliable X-ray absorption properties. This is due to their morphology and chemical composition in particular. Common fibers are built up from organic polymers containing mainly the elements carbon, hydrogen, oxygen and nitrogen. These “light” elements only have low X-ray absorption coefficients. In contrast, inorganic materials composed of “heavy” elements with high atomic numbers, e.g. barium or bismuth, exhibit X-ray absorption coefficients higher by up to two orders of magnitude. To obtain a flexible yarn with high X-ray absorption properties both these materials, the organic polymer and the inorganic X-ray absorber, are combined to an inorganic/organic composite fiber material. Hence, as the organic component cellulose from modified Lyocell-process is used as carrier fiber and blended with inorganic absorber particles of low toxicity and high absorption coefficients, as bariumsulphate, bariumtitanate or bismuthoxide. A content of inorganic absorber particles equally distributed in the whole fiber of up to 20% is achieved. The composite fibers are produced as staple or filament fibers and processed to multifilament or staple fiber yarns. The staple fiber yarns are rotor-spinned to increase the comfort of the subsequent textile material. Several woven fabrics, considering multilayer structure and different warp/weft density, are developed. The energy dependent X-ray shielding properties are determined in dependence on the different yarn compositions, yarn types and structural parameters of the woven fabrics. As a result, a production process of textile materials with comfortable and dedicated X-ray absorption properties is established. It offers a promising opportunity for manufacturing of specialized textiles, working clothes or uniforms applicable for medicine, air craft and security personal, mining as well as for innovative composite materials. - Highlights: • Preparation of cellulosic

Flexural properties of polyethylene, glass and carbon fiber-reinforced resin composites for prosthetic frameworks.

Science.gov (United States)

Maruo, Yukinori; Nishigawa, Goro; Irie, Masao; Yoshihara, Kumiko; Minagi, Shogo

2015-01-01

High flexural properties are needed for fixed partial denture or implant prosthesis to resist susceptibility to failures caused by occlusal overload. The aim of this investigation was to clarify the effects of four different kinds of fibers on the flexural properties of fiber-reinforced composites. Polyethylene fiber, glass fiber and two types of carbon fibers were used for reinforcement. Seven groups of specimens, 2 × 2 × 25 mm, were prepared (n = 10 per group). Four groups of resin composite specimens were reinforced with polyethylene, glass or one type of carbon fiber. The remaining three groups served as controls, with each group comprising one brand of resin composite without any fiber. After 24-h water storage in 37°C distilled water, the flexural properties of each specimen were examined with static three-point flexural test at a crosshead speed of 0.5 mm/min. Compared to the control without any fiber, glass and carbon fibers significantly increased the flexural strength (p glass fiber (p glass fibers (p > 0.05). Fibers could, therefore, improve the flexural properties of resin composite and carbon fibers in longitudinal form yielded the better effects for reinforcement.

The effects of carbon nanotube addition and oxyfluorination on the glucose-sensing capabilities of glucose oxidase-coated carbon fiber electrodes

Energy Technology Data Exchange (ETDEWEB)

Im, Ji Sun; Yun, Jumi; Kim, Jong Gu [Department of Fine Chemical Engineering and Applied Chemistry, BK21-E2 M, Chungnam National University, Daejeon 305-764 (Korea, Republic of); Bae, Tae-Sung [Department of Fine Chemical Engineering and Applied Chemistry, BK21-E2 M, Chungnam National University, Daejeon 305-764 (Korea, Republic of); Korea Basic Science Institute (KBSI), Jeonju 561-756 (Korea, Republic of); Lee, Young-Seak, E-mail: youngslee@cnu.ac.kr [Department of Fine Chemical Engineering and Applied Chemistry, BK21-E2 M, Chungnam National University, Daejeon 305-764 (Korea, Republic of)

2012-01-15

Glucose-sensing electrodes were constructed from carbon fibers by electrospinning and heat treatment. By controlling the pore size, the specific surface area and pore volume of the electrospun carbon fibers were increased for efficient immobilization of the glucose oxidase. Carbon nanotubes were embedded as an electrically conductive additive to improve the electrical property of the porous carbon fibers. In addition, the surface of the porous carbon fibers was modified with hydrophilic functional groups by direct oxyfluorination to increase the affinity between the hydrophobic carbon surface and the hydrophilic glucose oxidase molecules. The porosity of the carbon fibers was improved significantly with approximately 28- and 35-fold increases in the specific surface area and pore volume, respectively. The number of chemical bonds between carbon and oxygen were increased with higher oxygen content during oxyfluorination based on the X-ray photoelectron spectroscopy results. Glucose sensing was carried out by current voltagram and amperometric methods. A high-performance glucose sensor was obtained with high sensitivity and rapid response time as a result of carbon nanotube addition, physical activation and surface modification. The mechanism of the highly sensitive prepared glucose sensor was modeled by an enzyme kinetics study using the Michaelis-Menten equation.

Bonding Characteristics of Macrosynthetic Fiber in Latex-Modified Fiber-Reinforced Cement Composites as a Function of Carbon Nanotube Content

Directory of Open Access Journals (Sweden)

Ji-Hong Jean

2016-01-01

Full Text Available The effect of carbon nanotube content (0, 0.5, 1.0, 1.5, and 2.0% of the cement weight on the bonding properties of macrosynthetic fiber in latex-modified hybrid fiber cement-based composites (LMHFRCCs was evaluated. The slump value, compressive strength, and bonding strength were measured for each LMHFRCC. As the carbon nanotube content increased to 1.5%, the bonding properties of the macrosynthetic fiber improved. However, the bonding performance deteriorated at a carbon nanotube content of 2.0%. A decrease in the fluidity of the mix negatively affected the dispersion of the nanotubes in the LMHFRCCs. The addition of carbon nanotubes also affected the relative bonding strength independently of the improvement in compressive strength. Microscopic analysis of the macrosynthetic fiber surfaces was used to understand changes in the bonding behavior.

MECHANICAL AND THERMO–MECHANICAL PROPERTIES OF BI-DIRECTIONAL AND SHORT CARBON FIBER REINFORCED EPOXY COMPOSITES

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G. AGARWAL

2014-10-01

Full Text Available This paper based on bidirectional and short carbon fiber reinforced epoxy composites reports the effect of fiber loading on physical, mechanical and thermo-mechanical properties respectively. The five different fiber loading, i.e., 10wt. %, 20wt. %, 30wt. %, 40wt. % and 50wt. % were taken for evaluating the above said properties. The physical and mechanical properties, i.e., hardness, tensile strength, flexural strength, inter-laminar shear strength and impact strength are determined to represent the behaviour of composite structures with that of fiber loading. Thermo-mechanical properties of the material are measured with the help of Dynamic Mechanical Analyser to measure the damping capacity of the material that is used to reduce the vibrations. The effect of storage modulus, loss modulus and tan delta with temperature are determined. Finally, Cole–Cole analysis is performed on both bidirectional and short carbon fiber reinforced epoxy composites to distinguish the material properties of either homogeneous or heterogeneous materials. The results show that with the increase in fiber loading the mechanical properties of bidirectional carbon fiber reinforced epoxy composites increases as compared to short carbon fiber reinforced epoxy composites except in case of hardness, short carbon fiber reinforced composites shows better results. Similarly, as far as Loss modulus, storage modulus is concerned bidirectional carbon fiber shows better damping behaviour than short carbon fiber reinforced composites.

The carbon fiber development for uranium centrifuges: a Brazilian cooperative research

International Nuclear Information System (INIS)

Queiroz, Paulo Cesar Beltrao de; Zouain, Desiree Moraes

2009-01-01

This paper analyzes both the carbon fiber-based development for uranium centrifuges and the research project that supports its development effort over time. The carbon fiber-based engineering properties make it a valuable supply for high technologic products. Nevertheless, its fabrication occurs only in few developed countries and there is no production in Brazil. In addition, the carbon fiber-based products have dual applications: they can be used by the civilian and military industry. Therefore, there are international restrictions related to its use and applications that justify the internal development. Moreover, the Brazilian Navy centrifuges for uranium enrichment were developed using carbon-fiber which contains polyacrylonitrile (PAN) as an imported raw material. The PAN properties of low weight, high tensile strength increase the isotopic separation efficiency. The Brazilian financial scenario surrounded by the international uncertain economy shows that combined creative project solutions are more effective. Therefore, the Navy's Technological Center in Sao Paulo (CTMSP), the University of Campinas (UNICAMP), the University of Sao Paulo (USP), the RADICIFIBRAS Company, and the Brazilian FINEP agency, which is responsible for the project financial support, established a partnership aiming the development of a domestic PAN-based carbon fiber industry. The innovative project solutions adopted and the results of this partnership are presented here. (author)

Effect of different dispersants in compressive strength of carbon fiber cementitious composites

Science.gov (United States)

Lestari, Yulinda; Bahri, Saiful; Sugiarti, Eni; Ramadhan, Gilang; Akbar, Ari Yustisia; Martides, Erie; Khaerudini, Deni S.

2013-09-01

Carbon Fiber Cementitious Composites (CFCC) is one of the most important materials in smart concrete applications. CFCC should be able to have the piezoresistivity properties where its resistivity changes when there is applied a stress/strain. It must also have the compressive strength qualification. One of the important additives in carbon fiber cementitious composites is dispersant. Dispersion of carbon fiber is one of the key problems in fabricating piezoresistive carbon fiber cementitious composites. In this research, the uses of dispersants are methylcellulose, mixture of defoamer and methylcellulose and superplasticizer based polycarboxylate. The preparation of composite samples is similar as in the mortar technique according to the ASTM C 109/109M standard. The additives material are PAN type carbon fibers, methylcellulose, defoamer and superplasticizer (as water reducer and dispersant). The experimental testing conducts the compressive strength and resistivity at various curing time, i.e. 3, 7 and 28 days. The results obtained that the highest compressive strength value in is for the mortar using superplasticizer based polycarboxylate dispersant. This also shown that the distribution of carbon fiber with superplasticizer is more effective, since not reacting with the cementitious material which was different from the methylcellulose that creates the cement hydration reaction. The research also found that the CFCC require the proper water cement ratio otherwise the compressive strength becomes lower.

Fabrication of Microscale Carbon Nanotube Fibers

Directory of Open Access Journals (Sweden)

Gengzhi Sun

2012-01-01

Full Text Available Carbon nanotubes (CNTs have excellent mechanical, chemical, and electronic properties, but realizing these excellences in practical applications needs to assemble individual CNTs into larger-scale products. Recently, CNT fibers demonstrate the potential of retaining CNT's superior properties at macroscale level. High-performance CNT fibers have been widely obtained by several fabrication approaches. Here in this paper, we review several key spinning techniques including surfactant-based coagulation spinning, liquid-crystal-based solution spinning, spinning from vertical-aligned CNT arrays, and spinning from CNT aerogel. The method, principle, limitations, and recent progress of each technique have been addressed, and the fiber properties and their dependences on spinning parameters are also discussed.

Electrospinning of calcium carbonate fibers and their conversion to nanocrystalline hydroxyapatite

Energy Technology Data Exchange (ETDEWEB)

Holopainen, Jani, E-mail: jani.holopainen@helsinki.fi; Santala, Eero; Heikkilä, Mikko; Ritala, Mikko

2014-12-01

Calcium carbonate (CaCO{sub 3}) fibers were prepared by electrospinning followed by annealing. Solutions consisting of calcium nitrate tetrahydrate (Ca(NO{sub 3}){sub 2}·4H{sub 2}O) and polyvinylpyrrolidone (PVP) dissolved in ethanol or 2-methoxyethanol were used for the fiber preparation. By varying the precursor concentrations in the electrospinning solutions CaCO{sub 3} fibers with average diameters from 140 to 290 nm were obtained. After calcination the fibers were identified as calcite by X-ray diffraction (XRD). The calcination process was studied in detail with high temperature X-ray diffraction (HTXRD) and thermogravimetric analysis (TGA). The initially weak fiber-to-substrate adhesion was improved by adding a strengthening CaCO{sub 3} layer by spin or dip coating Ca(NO{sub 3}){sub 2}/PVP precursor solution on the CaCO{sub 3} fibers followed by annealing of the gel formed inside the fiber layer. The CaCO{sub 3} fibers were converted to nanocrystalline hydroxyapatite (HA) fibers by treatment in a dilute phosphate solution. The resulting hydroxyapatite had a plate-like crystal structure with resemblance to bone mineral. The calcium carbonate and hydroxyapatite fibers are interesting materials for bone scaffolds and bioactive coatings. - Highlights: • Calcium carbonate fibers were prepared by electrospinning. • The electrospun fibers crystallized to calcite upon calcination at 500 °C. • Spin and dip coating methods were used to improve the adhesion of the CaCO{sub 3} fibers. • The CaCO{sub 3} fibers were converted to hydroxyapatite by treatment in phosphate solution. • The hydroxyapatite fibers consisted of plate-like nanocrystals.

Advanced Thermal Protection Systems (ATPS), Aerospace Grade Carbon Bonded Carbon Fiber Material, Phase II

Data.gov (United States)

National Aeronautics and Space Administration — Carbon bonded carbon fiber (CBCF) insulating material is the basis for several highly successful NASA developed thermal protection systems (TPS). Included among...

A study of tribological behaviors of the phenolic composite coating reinforced with carbon fibers

International Nuclear Information System (INIS)

Song Haojie; Zhang Zhaozhu; Luo Zhuangzhu

2007-01-01

The nitric acid treatment was used as a method to bind acidic oxygen functional groups on carbon fiber surfaces, thereafter these fibers (CFO) and unmodified carbon fibers (CF) were incorporated into the phenolic composite coating for wear investigations. Surface analyses of the carbon fibers before and after treatments were performed by FTIR, X-ray photoelectron spectrometer (XPS). Tribological behaviors of carbon fibers filled phenolic coatings were investigated using a ring on block wear tests under dry friction condition, and the worn surfaces and the transfer films formed on the surface of counterpart ring were, respectively, studied by SEM and optical microscope. The results show that the additions of carbon fibers were able to reduce the friction coefficient of the phenolic coating and enhance the wear life of it, especially, the wear life of the phenolic coating was the best when content of carbon fibers is at 10 wt.%. Moreover, we found that the friction and wear behaviors of the phenolic coating reinforced with 10 wt.% CFO were better than those of the coating reinforced with 10 wt.% CF. FTIR and XPS analyses indicated that the oxygen functional groups, such as -OH, O-C=O, C=O, and C-O, were attached on the carbon fiber surfaces after the oxidated treatment. In both cases, appropriate treatments could effectively improve the mechanical and tribological properties in the phenolic composite coating due to the enhanced fiber-matrix interfacial bonding

Research on application of carbon fiber heating material in clothing

Science.gov (United States)

Yang, Huanhong

2017-08-01

With the development of society, the way of keeping warm clothing is also developing. Carbon fiber has the advantages of high efficiency, safety, mobility and comfort. As a heating element, it has good application prospect. In this paper, the main technology, application issues and design method of carbon fiber heating garment are analyzed, and the key problems in industrialization are also put forward.

Experimental Analysis of the Influence of Drill Point Angle and Wear on the Drilling of Woven CFRPs

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Norberto Feito

2014-05-01

Full Text Available This paper focuses on the effect of the drill geometry on the drilling of woven Carbon Fiber Reinforced Polymer composite (CFRPs. Although different geometrical effects can be considered in drilling CFRPs, the present work focuses on the influence of point angle and wear because they are the important factors influencing hole quality and machining forces. Surface quality was evaluated in terms of delamination and superficial defects. Three different point angles were tested representative of the geometries commonly used in the industry. Two wear modes were considered, being representative of the wear patterns commonly observed when drilling CFRPs: flank wear and honed cutting edge. It was found that the crossed influence of the point angle and wear were significant to the thrust force. Delamination at the hole entry and exit showed opposite trends with the change of geometry. Also, cutting parameters were checked showing the feed’s dominant influence on surface damage.

Carbon fiber CVD coating by carbon nanostructured for space materials protection against atomic oxygen

Science.gov (United States)

Pastore, Roberto; Bueno Morles, Ramon; Micheli, Davide

2016-07-01

adhesion and durability in the environment. Though these coatings are efficient in protecting polymer composites, their application imposes severe constraints. Their thermal expansion coefficients may differ markedly from those of polymer composite substrates: as a result, cracks develop in the coatings on thermal cycling and AO can penetrate through them to the substrate. In addition to the technicalities of forming an effective barrier, such factors as cost, convenience of application and ease of repair are important considerations in the selection of a coating for a particular application. The latter issues drive the aerospace research toward the development of novel light composite materials, like the so called polymer nanocomposites, which are materials with a polymer matrix and a filler with at least one dimension less than 100 nanometers. Current interest in nanocomposites has been generated and maintained because nanoparticle-filled polymers exhibit unique combinations of properties not achievable with traditional composites. These combinations of properties can be achieved because of the small size of the fillers, the large surface area the fillers provide, and in many cases the unique properties of the fillers themselves. In particular, the carbon fiber-based polymeric composite materials are the basic point of interest: the aim of the present study is to find new solution to produce carbon fiber-based composites with even more upgraded performances. One intriguing strategy to tackle such an issue has been picked out in the coupling between the carbon fibers and the carbon nanostructures. That for two main reasons: first, carbon nanostructures have shown fancy potentialities for any kind of technological applications since their discovery, second, the chemical affinity between fiber and nanostructure (made of the same element) should be a likely route to approach the typical problems due to thermo-mechanical compatibility. This work is joined in such framework

Electromagnetic configurable architectures for assessment of Carbon Fiber Reinforced Plastics

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Steigmann Rozina

2017-01-01

Full Text Available Carbon Fiber Reinforced Plastics are used in most wide domains due their low density, lack of mechanical fatigue phenomena and high strength–to weight ratio. From electromagnetic point of view, Carbon Fiber Reinforced Plastics structure represents an inhomogeneous structure of electric conductive fibers embedded into a dielectric material, thus an electromagnetic configurable architecture can be used to evaluate above mentioned defects. The paper proposes a special sensor, send receiver type and the obtaining of electromagnetic image by post-processing each coil signals in each point of scanning, using a sub-encoding image reconstruction algorithm and super-resolution procedures. The layout of fibers can be detected interrogating only diagonal reception coils.

Radiation processing for PTFE composite reinforced with carbon fiber

International Nuclear Information System (INIS)

Akihiro Oshima; Akira Udagawa; Yousuke Morita

1999-01-01

The present work is an attempt to evaluate the performance of crosslinked PTFE as a polymer matrix for carbon fiber-reinforced composite materials. The carbon fiber-reinforced PTFE pre-composite, which is laminated with PTFE fine powder, is crosslinked by electron beam irradiation. Mechanical and frictional properties of the crosslinked PTFE composite obtained are higher than those of PTFE resin. The crosslinked PTFE composite with high mechanical and radiation resistant performance is obtained by radiation crosslinking process

Multifunctional Hybrid Carbon Nanotube/Carbon Fiber Polymer Composites

Science.gov (United States)

Kang, Jin Ho; Cano, Roberto J.; Ratcliffe, James G.; Luong, Hoa; Grimsley, Brian W.; Siochi, Emilie J.

2016-01-01

For aircraft primary structures, carbon fiber reinforced polymer (CFRP) composites possess many advantages over conventional aluminum alloys due to their light weight, higher strengthand stiffness-to-weight ratio, and low life-cycle maintenance costs. However, the relatively low electrical and thermal conductivities of CFRP composites fail to provide structural safety in certain operational conditions such as lightning strikes. Despite several attempts to solve these issues with the addition of carbon nanotubes (CNT) into polymer matrices, and/or by interleaving CNT sheets between conventional carbon fiber (CF) composite layers, there are still interfacial problems that exist between CNTs (or CF) and the resin. In this study, hybrid CNT/CF polymer composites were fabricated by interleaving layers of CNT sheets with Hexcel® IM7/8852 prepreg. Resin concentrations from 1 wt% to 50 wt% were used to infuse the CNT sheets prior to composite fabrication. The interlaminar properties of the resulting hybrid composites were characterized by mode I and II fracture toughness testing (double cantilever beam and end-notched flexure test). Fractographical analysis was performed to study the effect of resin concentration. In addition, multi-directional physical properties like thermal conductivity of the orthotropic hybrid polymer composite were evaluated. Interleaving CNT sheets significantly improved the in-plane (axial and perpendicular direction of CF alignment) thermal conductivity of the hybrid composite laminates by 50 - 400%.

3D-Printing of Meso-structurally Ordered Carbon Fiber/Polymer Composites with Unprecedented Orthotropic Physical Properties

Science.gov (United States)

Lewicki, James P.; Rodriguez, Jennifer N.; Zhu, Cheng; Worsley, Marcus A.; Wu, Amanda S.; Kanarska, Yuliya; Horn, John D.; Duoss, Eric B.; Ortega, Jason M.; Elmer, William; Hensleigh, Ryan; Fellini, Ryan A.; King, Michael J.

2017-03-01

Here we report the first example of a class of additively manufactured carbon fiber reinforced composite (AMCFRC) materials which have been achieved through the use of a latent thermal cured aromatic thermoset resin system, through an adaptation of direct ink writing (DIW) 3D-printing technology. We have developed a means of printing high performance thermoset carbon fiber composites, which allow the fiber component of a resin and carbon fiber fluid to be aligned in three dimensions via controlled micro-extrusion and subsequently cured into complex geometries. Characterization of our composite systems clearly show that we achieved a high order of fiber alignment within the composite microstructure, which in turn allows these materials to outperform equivalently filled randomly oriented carbon fiber and polymer composites. Furthermore, our AM carbon fiber composite systems exhibit highly orthotropic mechanical and electrical responses as a direct result of the alignment of carbon fiber bundles in the microscale which we predict will ultimately lead to the design of truly tailorable carbon fiber/polymer hybrid materials having locally programmable complex electrical, thermal and mechanical response.

Coating of carbon short fibers with thin ceramic layers by chemical vapor deposition

International Nuclear Information System (INIS)

Hackl, Gerrit; Gerhard, Helmut; Popovska, Nadejda

2006-01-01

Carbon short fiber bundles with a length of 6 mm were uniformly coated using specially designed, continuous chemical vapor deposition (CVD) equipment. Thin layers of titanium nitride, silicon nitride (SiC) and pyrolytic carbon (pyC) were deposited onto several kilograms of short fibers in this large scale CVD reactor. Thermo-gravimetric analyses and scanning electron microscopy investigations revealed layer thicknesses between 20 and 100 nm on the fibers. Raman spectra of pyC coated fibers show a change of structural order depending on the CVD process parameters. For the fibers coated with SiC, Raman investigations showed a deposition of amorphous SiC. The coated carbon short fibers will be applied as reinforcing material in composites with ceramic and metallic matrices

Characterising the loading direction sensitivity of 3D woven composites: Effect of z-binder architecture

KAUST Repository

Saleh, Mohamed Nasr

2016-08-29

Three different architectures of 3D carbon fibre woven composites (orthogonal, ORT; layer-to-layer, LTL; angle interlock, AI) were tested in quasi-static uniaxial tension. Mechanical tests (tensile in on-axis of warp and weft directions as well as 45 degrees off-axis) were carried out with the aim to study the loading direction sensitivity of these 3D woven composites. The z-binder architecture (the through-thickness reinforcement) has an effect on void content, directional fibre volume fraction, mechanical properties (on-axis and off-axis), failure mechanisms, energy absorption and fibre rotation angle in off-axis tested specimens. Out of all the examined architectures, 3D orthogonal woven composites (ORT) demonstrated a superior behaviour, especially when they were tested in 45 degrees off-axis direction, indicated by high strain to failure (similar to 23%) and high translaminar energy absorption (similar to 40 MJ/m(3)). The z-binder yarns in ORT architecture suppress the localised damage and allow larger fibre rotation during the fibre

Effects of Crimped Fiber Paths on Mixed Mode Delamination Behaviors in Woven Fabric Composites

Science.gov (United States)

2016-09-01

of several fabric weave styles and crimp gradients on the damage tolerance and energy absorption capacities in 20-ply Kevlar / epoxy composite...Styles and Crimp Gradients on Woven Kevlar Epoxy Composites,” Experimental Mechanics, vol. 56, no. 4, pp. 617–635, 2016. 12. ABAQUS, Ver. 6.10...mismatched element sizes between interface surfaces. Benzeggagh and Kenane3 conducted experimental tests and fractography on 6-mm-thick E-glass/ epoxy

Evaluating the mechanical properties of E-Glass fiber/carbon fiber reinforced interpenetrating polymer networks

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G. Suresh

2015-02-01

Full Text Available A series of vinyl ester and polyurethane interpenetrating polymer networks were prepared by changing the component ratios of VER (Vinyl ester and PU (Polyurethane and the polymerization process was confirmed with Fourier Transform infrared spectroscopy. IPN (Inter Penetrating Polymer Network - VER/PU reinforced Glass and carbon fiber composite laminates were made using the Hand lay up technique. The Mechanical properties of the E-glass and carbon fiber specimens were compared from tests including Tensile, Compressive, Flexural, ILSS (Inter Laminar Shear Strength, Impact & Head Deflection Test (HDT. The IPN Reinforced Carbon fiber specimen showed better results in all the tests than E-Glass fibre reinforced IPN laminate with same thickness of the specimen, according to ASTM standards. It was found that the combination of 60%VER and 40%PU IPN exhibits better impact strength and maximum elongation at break, but at the slight expense of mechanical properties such as tensile, compressive, flexural, ILSS properties. The morphology of the unreinforced and reinforced composites was analyzed with help of scanning electron microscopy.

Thermal characteristics of carbon fiber reinforced epoxy containing multi-walled carbon nanotubes

Science.gov (United States)

Lee, Jin-woo; Park, Soo-Jeong; Kim, Yun-hae; Riichi-Murakami

2018-06-01

The material with irregular atomic structures such as polymer material exhibits low thermal conductivity because of the complex structural properties. Even materials with same atomic configurations, thermal conductivity may be different based on their structural properties. It is expected that nanoparticles with conductivity will change non-conductive polymer base materials to electrical conductors, and improve the thermal conductivity even with extremely small filling amount. Nano-composite materials contain nanoparticles with a higher surface ratio which makes the higher interface percentage to the total surface of nanoparticles. Therefore, thermal resistance of the interface becomes a dominating factor determines the effective thermal conductivity in nano-composite materials. Carbon fiber has characteristic of resistance or magnetic induction and Also, Carbon nanotube (CNT) has electronic and thermal property. It can be applied for heating system. These characteristic are used as heating composite. In this research, the exothermic characteristics of Carbon fiber reinforced composite added CNT were evaluated depend on CNT length and particle size. It was found that the CNT dispersed in the resin reduces the resistance between the interfaces due to the decrease in the total resistance of the heating element due to the addition of CNTs. It is expected to improve the life and performance of the carbon fiber composite material as a result of the heating element resulting from this paper.

Lignin-based carbon fibers: Carbon nanotube decoration and superior thermal stability

KAUST Repository

Xu, Xuezhu

2014-08-23

Lignin-based carbon fibers (CFs) decorated with carbon nanotubes (CNTs) were synthesized and their structure, thermal stability and wettability were systematically studied. The carbon fiber precursors were produced by electrospinning lignin/polyacrylonitrile solutions. CFs were obtained by pyrolyzing the precursors and CNTs were subsequently grown on the CFs to eventually achieve a CF–CNT hybrid structure. The processes of pyrolysis and CNT growth were conducted in a tube furnace using different conditions and the properties of the resultant products were studied and compared. The CF–CNT hybrid structure produced at 850 °C using a palladium catalyst showed the highest thermal stability, i.e., 98.3% residual weight at 950 °C. A mechanism for such superior thermal stability was postulated based on the results from X-ray diffraction, Raman spectroscopy, scanning and transmission electron microscopy, and electron energy loss spectroscopy analyses. The dense CNT decoration was found to increase the hydrophobicity of the CFs.

PAN-based carbon fiber negative electrodes for structural lithium-ion batteries

OpenAIRE

Hellqvist Kjell, Maria; Jacques, Eric; Zenkert, Dan; Behm, Mårten; Lindbergh, Göran

2011-01-01

Several grades of commercially-available polyacrylonitrile (PAN)-based carbon fibers have been studied for structural lithium-ion batteries to understand how the sizing, different lithiation rates and number of fibers per tow affect the available reversible capacity, when used as both current collector and electrode, for use in structural batteries. The study shows that at moderate lithiation rates, 100 mA g-1, most of the carbon fibers display a reversible capacity close to or above 100 mAh ...

Low velocity impact properties of intra-ply hybrid composites based on basalt and nylon woven fabrics

International Nuclear Information System (INIS)

Dehkordi, Majid Tehrani; Nosraty, Hooshang; Shokrieh, Mahmood Mehrdad; Minak, Giangiacomo; Ghelli, Daniele

2010-01-01

In this paper, the low velocity impact behavior of homogenous and hybrid composite laminates reinforced by basalt-nylon intra-ply fabrics was experimentally investigated. Epoxy resin was used as matrix material. The purpose of using this hybrid composite is to combine the good mechanical properties of basalt fiber with the excellent impact resistant of nylon fiber. Five different types of woven fabrics were used as reinforcement with different volume percentages of nylon (0%, 25%, 33.3%, 50% and 100%). The effect of nylon/basalt fiber content on maximum force, maximum deflection, residual deflection, total absorbed energy, elastic energy, size and type of damage were studied at several low velocity impact nominal energy levels (16, 30 and 40 J). The results indicate that impact performance of these composites is significantly affected by the nylon/basalt fiber content. The visual inspection and ultrasonic C-scan of the impact damaged specimens reveals that content of nylon/basalt fiber controls the type and size of damage.

Self-diagnosis of structures strengthened with hybrid carbon-fiber-reinforced polymer sheets

Science.gov (United States)

Wu, Z. S.; Yang, C. Q.; Harada, T.; Ye, L. P.

2005-06-01

The correlation of mechanical and electrical properties of concrete beams strengthened with hybrid carbon-fiber-reinforced polymer (HCFRP) sheets is studied in this paper. Two types of concrete beams, with and without reinforcing bars, are strengthened with externally bonded HCFRP sheets, which have a self-structural health monitoring function due to the electrical conduction and piezoresistivity of carbon fibers. Parameters investigated include the volume fractions and types of carbon fibers. According to the investigation, it is found that the hybridization of uniaxial HCFRP sheets with several different types of carbon fibers is a viable method for enhancing the mechanical properties and obtaining a built-in damage detection function for concrete structures. The changes in electrical resistance during low strain ranges before the rupture of carbon fibers are generally smaller than 1%. Nevertheless, after the gradual ruptures of carbon fibers, the electrical resistance increases remarkably with the strain in a step-wise manner. For the specimens without reinforcing bars, the electrical behaviors are not stable, especially during the low strain ranges. However, the electrical behaviors of the specimens with reinforcing bars are relatively stable, and the whole range of self-sensing function of the HCFRP-strengthened RC structures has realized the conceptual design of the HCFRP sensing models and is confirmed by the experimental investigations. The relationships between the strain/load and the change in electrical resistance show the potential self-monitoring capacity of HCFRP reinforcements used for strengthening concrete structures.

A Study of Atmospheric Plasma Treatment on Surface Energetics of Carbon Fibers

International Nuclear Information System (INIS)

Park, Soo Jin; Chang, Yong Hwan; Moon, Cheol Whan; Suh, Dong Hack; Im, Seung Soon; Kim, Yeong Cheol

2010-01-01

In this study, the atmospheric plasma treatment with He/O 2 was conducted to modify the surface chemistry of carbon fibers. The effects of plasma treatment parameters on the surface energetics of carbon fibers were experimentally investigated with respect to gas flow ratio, power intensity, and treatment time. Surface characteristics of the carbon fibers were determined by X-ray photoelectron spectroscopy (XPS), scanning electron microscope (SEM), Fourier transform infrared (FT-IR), Zeta-potential, and contact angle measurements. The results indicated that oxygen plasma treatment led to a large amount of reactive functional groups onto the fiber surface, and these groups can form together as physical intermolecular bonding to improve the surface wettability with a hydrophilic polymer matrix

Resorbable fiber-forming polymers for biotextile applications

CERN Document Server

Gajjar, Chirag R

2014-01-01

This book summarizes the properties and applications of conventional and commercially available fiber-forming, bioresorbable polymers, as well as those currently under study, for use as biotextiles. Factors affecting the performance of these biomaterials are presented, and precautionary measures to reduce premature, hydrolytic degradation during manufacturing and processing are discussed. Because of the structural requirements of medical devices and the technological advancements in synthetic fibers and textile technology, the new field of "Biotextiles" has evolved to exploit the potential of various woven, knitted, braided and non-woven textile structures for biomedical applications. Textile substrates provide certain unique mechanical properties to the medical device and because of an inherently high level of porosity, they can encourage cell growth and promote migration and proliferation. Bioresorbable devices that assist in the repair and regeneration of damaged tissues have in recent years replaced many ...

Carbon Fiber Damage in Particle Beam

CERN Document Server

Dehning, B; Kroyer, T; Meyer, M; Sapinski, M

2011-01-01

Carbon fibers are commonly used as moving targets in beam wire scanners. The heating of the fiber due to energy loss of the particles travelling through is simulated with Geant4. The heating induced by the beam electromagnetic field is estimated with ANSYS. The heat transfer and sublimation processes are modelled. Due to the model nonlinearity, a numerical approach based on discretization of the wire movement is used to solve it for particular beams. Radiation damage to the fiber is estimated with SRIM. The model is tested with available SPS and LEP data and a dedicated damage test on the SPS beam is performed followed by a post-mortem analysis of the wire remnants. Predictions for the LHC beams are made.

Designing the fiber volume ratio in SiC fiber-reinforced SiC ceramic composites under Hertzian stress

International Nuclear Information System (INIS)

Lee, Kee Sung; Jang, Kyung Soon; Park, Jae Hong; Kim, Tae Woo; Han, In Sub; Woo, Sang Kuk

2011-01-01

Highlights: → Optimum fiber volume ratios in the SiC/SiC composite layers were designed under Hertzian stress. → FEM analysis and spherical indentation experiments were undertaken. → Boron nitride-pyrocarbon double coatings on the SiC fiber were effective. → Fiber volume ratio should be designed against flexural stress. -- Abstract: Finite element method (FEM) analysis and experimental studies are undertaken on the design of the fiber volume ratio in silicon carbide (SiC) fiber-reinforced SiC composites under indentation contact stresses. Boron nitride (BN)/Pyrocarbon (PyC) are selected as the coating materials for the SiC fiber. Various SiC matrix/coating/fiber/coating/matrix structures are modeled by introducing a woven fiber layer in the SiC matrix. Especially, this study attempts to find the optimum fiber volume ratio in SiC fiber-reinforced SiC ceramics under Hertzian stress. The analysis is performed by changing the fiber type, fiber volume ratio, coating material, number of coating layers, and stacking sequence of the coating layers. The variation in the stress for composites in relation to the fiber volume ratio in the contact axial or radial direction is also analyzed. The same structures are fabricated experimentally by a hot process, and the mechanical behaviors regarding the load-displacement are evaluated using the Hertzian indentation method. Various SiC matrix/coating/fiber/coating/matrix structures are fabricated, and mechanical characterization is performed by changing the coating layer, according to the introduction (or omission) of the coating layer, and the number of woven fiber mats. The results show that the damage mode changes from Hertzian stress to flexural stress as the fiber volume ratio increases in composites because of the decreased matrix volume fraction, which intensifies the radial crack damage. The result significantly indicates that the optimum fiber volume ratio in SiC fiber-reinforced SiC ceramics should be designed for

Apparatus and method for carbon fiber surface treatment

Science.gov (United States)

Paulauskas, Felix L; Sherman, Daniel M

2014-06-03

An apparatus and method for enhancing the surface energy and/or surface chemistry of carbon fibers involves exposing the fibers to direct or indirect contact with atmospheric pressure plasma generated using a background gas containing at least some oxygen or other reactive species. The fiber may be exposed directly to the plasma, provided that the plasma is nonfilamentary, or the fiber may be exposed indirectly through contact with gases exhausting from a plasma discharge maintained in a separate volume. In either case, the process is carried out at or near atmospheric pressure, thereby eliminating the need for vacuum equipment. The process may be further modified by moistening the fibers with selected oxygen-containing liquids before exposure to the plasma.

The effect of z-binding yarns on the electrical properties of 3D woven composites

KAUST Repository

Saleh, Mohamed Nasr

2017-09-28

Electrical resistance monitoring (ERM) has been used to study the effect of the z-binding yarns on the initial electrical resistance (ER) and its change of three architectures of 3D woven carbon fibre composites namely (orthogonal “ORT”, layer-to-layer “LTL” and angle interlock “AI”) when tested in tension. Specimens are loaded in on-axis “warp” and off-axis “45°” directions. In-situ ERM is achieved using the four-probe technique. Monotonic and cyclic “load/unload” tests are performed to investigate the effect of piezo-resistivity and residual plasticity on resistance variation. The resistance increase for the off-axis loaded specimens (∼90%) is found to be higher than that of their on-axis counterparts (∼20%). In the case of cyclic testing, the resistance increase upon unloading is irreversible which suggests permanent damage presence not piezo-resistive effect. At the moment, it is difficult to obtain a direct correlation between resistance variation and damage in 3D woven composites due to the complexity of the conduction path along the three orthogonal directions, however this study demonstrates the potential of using ERM for damage detection in 3D woven carbon fibre-based composites and highlights the challenges that need to be overcome to establish ERM as a Structural Health Monitoring (SHM) technique for such material systems.

Energy Absorption in Chopped Carbon Fiber Compression Molded Composites

International Nuclear Information System (INIS)

Starbuck, J.M.

2001-01-01

In passenger vehicles the ability to absorb energy due to impact and be survivable for the occupant is called the ''crashworthiness'' of the structure. To identify and quantify the energy absorbing mechanisms in candidate automotive composite materials, test methodologies were developed for conducting progressive crush tests on composite plate specimens. The test method development and experimental set-up focused on isolating the damage modes associated with the frond formation that occurs in dynamic testing of composite tubes. Quasi-static progressive crush tests were performed on composite plates manufactured from chopped carbon fiber with an epoxy resin system using compression molding techniques. The carbon fiber was Toray T700 and the epoxy resin was YLA RS-35. The effect of various material and test parameters on energy absorption was evaluated by varying the following parameters during testing: fiber volume fraction, fiber length, fiber tow size, specimen width, profile radius, and profile constraint condition. It was demonstrated during testing that the use of a roller constraint directed the crushing process and the load deflection curves were similar to progressive crushing of tubes. Of all the parameters evaluated, the fiber length appeared to be the most critical material parameter, with shorter fibers having a higher specific energy absorption than longer fibers. The combination of material parameters that yielded the highest energy absorbing material was identified

Piezo-Electrochemical Energy Harvesting with Lithium-Intercalating Carbon Fibers.

Science.gov (United States)

Jacques, Eric; Lindbergh, Göran; Zenkert, Dan; Leijonmarck, Simon; Kjell, Maria Hellqvist

2015-07-01

The mechanical and electrochemical properties are coupled through a piezo-electrochemical effect in Li-intercalated carbon fibers. It is demonstrated that this piezo-electrochemical effect makes it possible to harvest electrical energy from mechanical work. Continuous polyacrylonitrile-based carbon fibers that can work both as electrodes for Li-ion batteries and structural reinforcement for composites materials are used in this study. Applying a tensile force to carbon fiber bundles used as Li-intercalating electrodes results in a response of the electrode potential of a few millivolts which allows, at low current densities, lithiation at higher electrode potential than delithiation. More electrical energy is thereby released from the cell at discharge than provided at charge, harvesting energy from the mechanical work of the applied force. The measured harvested specific electrical power is in the order of 1 μW/g for current densities in the order of 1 mA/g, but this has a potential of being increased significantly.

49 CFR 178.518 - Standards for woven plastic bags.

Science.gov (United States)

2010-10-01

... 49 Transportation 2 2010-10-01 2010-10-01 false Standards for woven plastic bags. 178.518 Section... PACKAGINGS Non-bulk Performance-Oriented Packaging Standards § 178.518 Standards for woven plastic bags. (a) The following are identification codes for woven plastic bags: (1) 5H1 for an unlined or non-coated...

Electromagnetic absorber composite made of carbon fibers loaded epoxy foam for anechoic chamber application

International Nuclear Information System (INIS)

Méjean, Chloé; Pometcu, Laura; Benzerga, Ratiba; Sharaiha, Ala; Le Paven-Thivet, Claire; Badard, Mathieu; Pouliguen, Philippe

2017-01-01

Highlights: • Carbon fibers loaded epoxy foam composites are proposed as microwave absorbers. • Dielectric properties (ε′, tanδ) of composites increase with carbon fibers content and length. • S 11 coefficient of a pyramidal prototype was characterized in anechoic chamber. • Epoxy prototype shows better absorption performance than commercial absorber. • S 11 of the prototype is lower than −30 dB (4–18 GHz) at normal and oblique incidences. - Abstract: This paper presents a new electromagnetic absorbing material developed from carbon fibers loaded epoxy foam for an application in anechoic chamber. The composite was developed in order to replace the currently used pyramidal absorbers made of carbon particles loaded polyurethane foam. Epoxy-composites filled with different weight percentages (from 0 wt.% to 4 wt.%) and length (1 and 3 mm) of carbon fibers were achieved. After an optimization of the dispersion of carbon fibers in composite materials, the dielectric properties of the composites were measured using a coaxial-probe in the frequency range 4–18 GHz. Results have shown that the complex permittivity of the composites increases with the amount of charge and also with the length of the carbon fibers. Absorption performance of a prototype prepared with a low concentration (0.5 wt.%) of carbon fibers was measured in an anechoic chamber: it shows a mean gain of 10 dB compared to a commercial absorber.

Electromagnetic absorber composite made of carbon fibers loaded epoxy foam for anechoic chamber application

Energy Technology Data Exchange (ETDEWEB)

Méjean, Chloé; Pometcu, Laura [Institut d’Electronique et de Télécommunications de Rennes, 18 rue Henri Wallon, 22000 Saint-Brieuc (France); Benzerga, Ratiba, E-mail: ratiba.benzerga@univ-rennes1.fr [Institut d’Electronique et de Télécommunications de Rennes, 18 rue Henri Wallon, 22000 Saint-Brieuc (France); Sharaiha, Ala; Le Paven-Thivet, Claire; Badard, Mathieu [Institut d’Electronique et de Télécommunications de Rennes, 18 rue Henri Wallon, 22000 Saint-Brieuc (France); Pouliguen, Philippe [Département Recherche et Innovation Scientifique de la Direction Générale de l’Armement, 7-9 rue des Mathurins, 92221 Bagneux (France)

2017-06-15

Highlights: • Carbon fibers loaded epoxy foam composites are proposed as microwave absorbers. • Dielectric properties (ε′, tanδ) of composites increase with carbon fibers content and length. • S{sub 11} coefficient of a pyramidal prototype was characterized in anechoic chamber. • Epoxy prototype shows better absorption performance than commercial absorber. • S{sub 11} of the prototype is lower than −30 dB (4–18 GHz) at normal and oblique incidences. - Abstract: This paper presents a new electromagnetic absorbing material developed from carbon fibers loaded epoxy foam for an application in anechoic chamber. The composite was developed in order to replace the currently used pyramidal absorbers made of carbon particles loaded polyurethane foam. Epoxy-composites filled with different weight percentages (from 0 wt.% to 4 wt.%) and length (1 and 3 mm) of carbon fibers were achieved. After an optimization of the dispersion of carbon fibers in composite materials, the dielectric properties of the composites were measured using a coaxial-probe in the frequency range 4–18 GHz. Results have shown that the complex permittivity of the composites increases with the amount of charge and also with the length of the carbon fibers. Absorption performance of a prototype prepared with a low concentration (0.5 wt.%) of carbon fibers was measured in an anechoic chamber: it shows a mean gain of 10 dB compared to a commercial absorber.

High efficient and continuous surface modification of carbon fibers with improved tensile strength and interfacial adhesion

Science.gov (United States)

Sun, Jingfeng; Zhao, Feng; Yao, Yue; Jin, Zhen; Liu, Xu; Huang, Yudong

2017-08-01

Most of the surface modification technologies for carbon fibers, no matter in laboratory scale or for commercial manufacture, are accompanied by a simultaneous decrease in tensile strength. In this paper, a feasible and high efficient strategy for carbon fiber treatment which could obviously improve both tensile strength and interfacial adhesion was proposed. Continuously moving carbon fibers were treated with atmospheric helium plasma for 1 min, followed by a 5 min pyrolytic carbon deposition using ethanol as precursor at 800 °C. The effects of the new approach were characterized by SEM, AFM, nanoindentation, XPS, Raman, wettability analysis, single fiber tensile strength testing and single fiber pull-out testing. After modification, pyrolytic carbon coating was deposited on the fiber surface uniformly, and the roughness and surface energy increased significantly. The single fiber tensile testing results indicate that the resulting fiber strength increased 15.7%, rising from 3.13 to 3.62 GPa. Meanwhile, the interfacial shear strength of its epoxy composites increased from 65.3 to 83.5 MPa. The comparative studies of carbon fibers modified with commercial anodic oxidation and sizing were also carried out. The results demonstrate that the new method can be utilized in the carbon fiber manufacture process and is more efficient than the traditional approaches.

Non-Wovens as Sound Reducers

Science.gov (United States)

Belakova, D.; Seile, A.; Kukle, S.; Plamus, T.

2018-04-01

Within the present study, the effect of hemp (40 wt%) and polyactide (60 wt%), non-woven surface density, thickness and number of fibre web layers on the sound absorption coefficient and the sound transmission loss in the frequency range from 50 to 5000 Hz is analysed. The sound insulation properties of the experimental samples have been determined, compared to the ones in practical use, and the possible use of material has been defined. Non-woven materials are ideally suited for use in acoustic insulation products because the arrangement of fibres produces a porous material structure, which leads to a greater interaction between sound waves and fibre structure. Of all the tested samples (A, B and D), the non-woven variant B exceeded the surface density of sample A by 1.22 times and 1.15 times that of sample D. By placing non-wovens one above the other in 2 layers, it is possible to increase the absorption coefficient of the material, which depending on the frequency corresponds to C, D, and E sound absorption classes. Sample A demonstrates the best sound absorption of all the three samples in the frequency range from 250 to 2000 Hz. In the test frequency range from 50 to 5000 Hz, the sound transmission loss varies from 0.76 (Sample D at 63 Hz) to 3.90 (Sample B at 5000 Hz).

Room-temperature aqueous plasma electrolyzing Al2O3 nano-coating on carbon fiber

Science.gov (United States)

Zhang, Yuping; Meng, Yang; Shen, Yonghua; Chen, Weiwei; Cheng, Huanwu; Wang, Lu

2017-10-01

A novel room-temperature aqueous plasma electrolysis technique has been developed in order to prepared Al2O3 nano-coating on each fiber within a carbon fiber bundle. The microstructure and formation mechanism of the Al2O3 nano-coating were systematically investigated. The oxidation resistance and tensile strength of the Al2O3-coated carbon fiber was measured at elevated temperatures. It showed that the dense Al2O3 nano-coating was relatively uniformly deposited with 80-120 nm in thickness. The Al2O3 nano-coating effectively protected the carbon fiber, evidenced by the slower oxidation rate and significant increase of the burn-out temperature from 800 °C to 950 °C. Although the bare carbon fiber remained ∼25 wt.% after oxidation at 700 °C for 20 min, a full destruction was observed, evidenced by the ∼0 GPa of the tensile strength, compared to ∼1.3 GPa of the Al2O3-coated carbon fiber due to the effective protection from the Al2O3 nano-coating. The formation mechanism of the Al2O3 nano-coating on carbon fiber was schematically established mainly based on the physic-chemical effect in the cathodic plasma arc zone.

Improving UV Resistance of High Performance Fibers

Science.gov (United States)

Hassanin, Ahmed

% rutile TiO2 nanoparticles showed excellent protection of braid from PBO. Only 7.5% strength loss was observed. To optimize the degree of protection of the sheath loaded with UV blocker particles, computational models were developed to optimize the protective layer thickness/weight and the amount of UV particles that provide the maximum protection with lightest weight of the protective layer and minimum amount of UV particles. The simulated results were found to be higher that the experimental results due to the tendency of nanoparticles to be agglomerated in real experiments. The third approach to achieve a maximum protection with the minimum weight added is constructing a sleeve from SpectraRTM (Ultra High Molecular Weight Polyethylene (UHMWPE) high performance fiber), which is known to resist UV, woven fabric. Covering the braid from PBO fiber with Spectra RTM woven fabric provide hybrid structure with two compatible components that can share the load and thus maintain the high strength to weight ratio. Although the SpectraRTM fabric had maximum cover factor, 20 % of visible light and about 15 % of UV were able to penetrate the fabric. This transmittance of UV-VIS light negatively affected the protection performance of the SpectraRTM woven fabric layer. It is thought that SpectraRTM fabric be coated with a thin layer (mentioned earlier) containing UV blocker for additional protection while maintain strength contribution to the hybrid structure. To maximize the strength to weight ratio of the hybrid structure (with core from PBO braid and sheath from SpectraRTM woven fabric) an established finite element model was utilized. The theoretical results using the finite element theory indicated that by controlling the bending rigidity of the filling yarn of the SpectraRTM fabric, the extension at peak load of woven fabric in warp direction (loading direction) could be controlled to match the braid extension at peak load. The match in the extension at peak load of the two

Field emission characteristics of a small number of carbon fiber emitters

Directory of Open Access Journals (Sweden)

Wilkin W. Tang

2016-09-01

Full Text Available This paper reports an experiment that studies the emission characteristics of small number of field emitters. The experiment consists of nine carbon fibers in a square configuration. Experimental results show that the emission characteristics depend strongly on the separation between each emitter, providing evidence of the electric field screening effects. Our results indicate that as the separation between the emitters decreases, the emission current for a given voltage also decreases. The authors compare the experimental results to four carbon fiber emitters in a linear and square configurations as well as to two carbon fiber emitters in a paired array. Voltage-current traces show that the turn-on voltage is always larger for the nine carbon fiber emitters as compared to the two and four emitters in linear configurations, and approximately identical to the four emitters in a square configuration. The observations and analysis reported here, based on Fowler-Nordheim field emission theory, suggest the electric field screening effect depends critically on the number of emitters, the separation between them, and their overall geometric configuration.

Studies of world carbon fiber industry from a perspective of patent analysis

Institute of Scientific and Technical Information of China (English)

郑佳

2016-01-01

Patents are the manifestation of the industry R&D endeavor;therefore, World carbon fiber in-dustry from the perspective of patent analysis is studied .Findings from the analysis show a continual increase of carbon fibers patents since 1969 , and the growth rate began even faster after the year of 2005.Five countries (Japan, China, US, Germany and Korea) took dominant positions in global carbon fibers R&D , and the sum of patents applied in these five countries accounted for 80%of the total patents in the world .Corporations do play an active role in global carbon fibers R&D , and over 60%of patents were applied by corporations .Among them , the top 3 corporations were all from Ja-pan, which had much more patents than the other patent assignees .Furthermore, most corporations were not active in cooperation with others , except Toyota Motor Corp .Global carbon fibers R&D fo-cused on sheet manufacture cloth , core wire layer , heat connect provide and filter activated draw . And there is big difference between Japan and China in the R&D focus .China ’ s corporations have exhibited rapid growth in the number of patent applications in recent years , but there is still a large gap between China and foreign countries in view of global patent layout and influence .By providing the insight into the evolution of global carbon fibers industrial and technological development through the perspective of patent analysis , this study hopes to provide an objective statistic reference for fu-ture policy directions and academic researches .

Intermittent sizing on carbon fiber for composite application