Simulation of Grasping Prismatic Workpieces by a Pneumatically Driven 3-Finger Robotic Gripper

Directory of Open Access Journals (Sweden)

Calin-Octavian Miclosina

2017-12-01

Full Text Available The paper presents the 3D model of a robotic gripper and a way to determine the value of prehension force by using the SolidWorks software. A set of prismatic workpieces is considered, the contact force finger-workpiece being determined in SolidWorks Motion module for the most disadvantageous case - the heaviest workpiece, as well as von Mises stress that occurs in fingers gripper.

Elevated temperature forming method and preheater apparatus

Science.gov (United States)

Krajewski, Paul E; Hammar, Richard Harry; Singh, Jugraj; Cedar, Dennis; Friedman, Peter A; Luo, Yingbing

2013-06-11

An elevated temperature forming system in which a sheet metal workpiece is provided in a first stage position of a multi-stage pre-heater, is heated to a first stage temperature lower than a desired pre-heat temperature, is moved to a final stage position where it is heated to a desired final stage temperature, is transferred to a forming press, and is formed by the forming press. The preheater includes upper and lower platens that transfer heat into workpieces disposed between the platens. A shim spaces the upper platen from the lower platen by a distance greater than a thickness of the workpieces to be heated by the platens and less than a distance at which the upper platen would require an undesirably high input of energy to effectively heat the workpiece without being pressed into contact with the workpiece.

Abnormal Condition Monitoring of Workpieces Based on RFID for Wisdom Manufacturing Workshops

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Cunji Zhang

2015-12-01

Full Text Available Radio Frequency Identification (RFID technology has been widely used in many fields. However, previous studies have mainly focused on product life cycle tracking, and there are few studies on real-time status monitoring of workpieces in manufacturing workshops. In this paper, a wisdom manufacturing model is introduced, a sensing-aware environment for a wisdom manufacturing workshop is constructed, and RFID event models are defined. A synthetic data cleaning method is applied to clean the raw RFID data. The Complex Event Processing (CEP technology is adopted to monitor abnormal conditions of workpieces in real time. The RFID data cleaning method and data mining technology are examined by simulation and physical experiments. The results show that the synthetic data cleaning method preprocesses data well. The CEP based on the Rifidi® Edge Server technology completed abnormal condition monitoring of workpieces in real time. This paper reveals the importance of RFID spatial and temporal data analysis in real-time status monitoring of workpieces in wisdom manufacturing workshops.

Abnormal Condition Monitoring of Workpieces Based on RFID for Wisdom Manufacturing Workshops

Science.gov (United States)

Zhang, Cunji; Yao, Xifan; Zhang, Jianming

2015-01-01

Radio Frequency Identification (RFID) technology has been widely used in many fields. However, previous studies have mainly focused on product life cycle tracking, and there are few studies on real-time status monitoring of workpieces in manufacturing workshops. In this paper, a wisdom manufacturing model is introduced, a sensing-aware environment for a wisdom manufacturing workshop is constructed, and RFID event models are defined. A synthetic data cleaning method is applied to clean the raw RFID data. The Complex Event Processing (CEP) technology is adopted to monitor abnormal conditions of workpieces in real time. The RFID data cleaning method and data mining technology are examined by simulation and physical experiments. The results show that the synthetic data cleaning method preprocesses data well. The CEP based on the Rifidi® Edge Server technology completed abnormal condition monitoring of workpieces in real time. This paper reveals the importance of RFID spatial and temporal data analysis in real-time status monitoring of workpieces in wisdom manufacturing workshops. PMID:26633418

Influence of Workpiece Material on Tool Wear Performance and Tribofilm Formation in Machining Hardened Steel

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Junfeng Yuan

2016-04-01

Full Text Available In addition to the bulk properties of a workpiece material, characteristics of the tribofilms formed as a result of workpiece material mass transfer to the friction surface play a significant role in friction control. This is especially true in cutting of hardened materials, where it is very difficult to use liquid based lubricants. To better understand wear performance and the formation of beneficial tribofilms, this study presents an assessment of uncoated mixed alumina ceramic tools (Al2O3+TiC in the turning of two grades of steel, AISI T1 and AISI D2. Both workpiece materials were hardened to 59 HRC then machined under identical cutting conditions. Comprehensive characterization of the resulting wear patterns and the tribofilms formed at the tool/workpiece interface were made using X-ray Photoelectron Spectroscopy and Scanning Electron Microscopy. Metallographic studies on the workpiece material were performed before the machining process and the surface integrity of the machined part was investigated after machining. Tool life was 23% higher when turning D2 than T1. This improvement in cutting tool life and wear behaviour was attributed to a difference in: (1 tribofilm generation on the friction surface and (2 the amount and distribution of carbide phases in the workpiece materials. The results show that wear performance depends both on properties of the workpiece material and characteristics of the tribofilms formed on the friction surface.

Comparative Study of White Layer Characteristics for Static and Rotating Workpiece during Electric Discharge Machining

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SHAHID MEHMOOD

2017-10-01

Full Text Available EDMed (Electric Discharge Machined surfaces are unique in their appearance and metallurgical characteristics, which depend on different parameter such as electric parameters, flushing method, and dielectric type. Conventionally, in static workpiece method the EDM (Electric Discharge Machining is performed by submerging both of the tool and workpiece in dielectric liquid and side flushing is provided by impinging pressurized dielectric liquid into the gap. Another flushing method has been investigated in this study, in which, instead of side flushing the rotation motion is provided to the workpiece. Surface characteristics for both flushing methods are determined and compared in this study. The investigated surface characteristics are: surface roughness, crater size, surface morphology, white layer thickness and composition. These investigations are performed using optical and SEM (Scanning Electron Microscope. Statistical confidence limits are determined for scattered data of surface roughness. It is found that the white layer thickness and surface roughness are directly proportional to discharge current for both flushing methods. The comparison has shown that the side flushing of statics workpiece gives thicker white layer and lower surface finish as compared to the flushing caused by the rotation of workpiece

Comparative study of white layer characteristics for static and rotating workpiece during electric discharge machining

International Nuclear Information System (INIS)

Mehmood, S.; Shah, M.; Anjum, N.A.

2017-01-01

EDMed (Electric Discharge Machined) surfaces are unique in their appearance and metallurgical characteristics, which depend on different parameter such as electric parameters, flushing method, and dielectric type. Conventionally, in static workpiece method the EDM (Electric Discharge Machining) is performed by submerging both of the tool and workpiece in dielectric liquid and side flushing is provided by impinging pressurized dielectric liquid into the gap. Another flushing method has been investigated in this study, in which, instead of side flushing the rotation motion is provided to the workpiece. Surface characteristics for both flushing methods are determined and compared in this study. The investigated surface characteristics are: surface roughness, crater size, surface morphology, white layer thickness and composition. These investigations are performed using optical and SEM (Scanning Electron Microscope). Statistical confidence limits are determined for scattered data of surface roughness. It is found that the white layer thickness and surface roughness are directly proportional to discharge current for both flushing methods. The comparison has shown that the side flushing of statics workpiece gives thicker white layer and lower surface finish as compared to the flushing caused by the rotation of workpiece. (author)

Model-based chatter stability prediction and detection for the turning of a flexible workpiece

Science.gov (United States)

Lu, Kaibo; Lian, Zisheng; Gu, Fengshou; Liu, Hunju

2018-02-01

Machining long slender workpieces still presents a technical challenge on the shop floor due to their low stiffness and damping. Regenerative chatter is a major hindrance in machining processes, reducing the geometric accuracies and dynamic stability of the cutting system. This study has been motivated by the fact that chatter occurrence is generally in relation to the cutting position in straight turning of slender workpieces, which has seldom been investigated comprehensively in literature. In the present paper, a predictive chatter model of turning a tailstock supported slender workpiece considering the cutting position change during machining is explored. Based on linear stability analysis and stiffness distribution at different cutting positions along the workpiece, the effect of the cutting tool movement along the length of the workpiece on chatter stability is studied. As a result, an entire stability chart for a single cutting pass is constructed. Through this stability chart the critical cutting condition and the chatter onset location along the workpiece in a turning operation can be estimated. The difference between the predicted tool locations and the experimental results was within 9% at high speed cutting. Also, on the basis of the predictive model the dynamic behavior during chatter that when chatter arises at some cutting location it will continue for a period of time until another specified location is arrived at, can be inferred. The experimental observation is in good agreement with the theoretical inference. In chatter detection respect, besides the delay strategy and overlap processing technique, a relative threshold algorithm is proposed to detect chatter by comparing the spectrum and variance of the acquired acceleration signals with the reference saved during stable cutting. The chatter monitoring method has shown reliability for various machining conditions.

Properties isotropy of magnesium alloy strip workpieces

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Р. Кавалла

2016-12-01

Full Text Available The paper discusses the issue of obtaining high quality cast workpieces of magnesium alloys produced by strip roll-casting. Producing strips of magnesium alloys by combining the processes of casting and rolling when liquid melt is fed continuously to fast rolls is quite promising and economic. In the process of sheet stamping considerable losses of metal occur on festoons formed due to anisotropy of properties of foil workpiece, as defined by the macro- and microstructure and modes of rolling and annealing. The principal causes of anisotropic mechanical properties of metal strips produced by the combined casting and rolling technique are the character of distribution of intermetallic compounds in the strip, orientation of phases of metal defects and the residual tensions. One of the tasks in increasing the output of fit products during stamping operations consists in minimizing the amount of defects. To lower the level of anisotropy in mechanical properties various ways of treating the melt during casting are suggested. Designing the technology of producing strips of magnesium alloys opens a possibility of using them in automobile industry to manufacture light-weight body elements instead of those made of steel.

Computer-Aided Manufacturing of 3D Workpieces

OpenAIRE

Cornelia Victoria Anghel Drugarin; Mihaela Dorica Stroia

2017-01-01

Computer-Aided Manufacturing (CAM) assumes to use dedicated software for controlling machine tools and similar devices in the process of workpieces manufacturing. CAM is, in fact, an application technology that uses computer software and machinery to simplify and automate manufacturing processes. CAM is the inheritor of computer-aided engineering (CAE) and is often used conjunctively with computer-aided design (CAD). Advanced CAM solutions are forthcoming and have a large ...

Accuracy of Setting Work-pieces on Automatic Lines with Pallet-fixtures

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L. A. Kolesnikov

2015-01-01

Full Text Available The accuracy of positioning surfaces to be processed on automatic lines with pallet-fixtures essentially depends on the setting error of the pallet-fixtures with work-pieces in ready-to-work position.The applied methods for calculating the setting error do not give a complete picture of the possible coordinates of the point when in the pallet is displaced in different directions.The aim of the work was to determine an accuracy of the setting work-pieces on automatic lines with pallets-fixtures, using a computational and analytical method, to improve a manufacturing precision of parts.The currently used methods to calculate the setting error do not give a complete picture of the possible coordinates of the point of the pallet displacement in different directions. The paper offers a method of equivalent mechanism to determine all the variety of options for displacements in the horizontal plane with a diverse combination of angular and plane-parallel displacements.Using a four-bar linkage, as an equivalent mechanism, allows us to define a zone of the possible positions of any point of the work-piece pallet platform, as the zone bounded by the coupler curve. In case the gaps in the nodes of the two fixtures are equal the zone of possible positions of the point in the parallel displacement of the platform is determined by the circumference and at an angular displacement by the ellipse.The obtained analytical dependences allow us to determine the error at the stage of design with the certain gaps in the fixture nodes.The above method of calculation makes it possible to define a zone of the appropriate placement of the work-piece on its platform for the specified parameters of the pallet to meet conditions for ensuring the coordinate accuracy of the processed axes of holes.

Stress analysis and deformation prediction of sheet metal workpieces based on finite element simulation

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Ren Penghao

2017-01-01

Full Text Available After aluminum alloy sheet metal parts machining, the residual stress release will cause a large deformation. To solve this problem, this paper takes a aluminum alloy sheet aerospace workpiece as an example, establishes the theoretical model of elastic deformation and the finite element model, and places quantitative initial stress in each element of machining area, analyses stress release simulation and deformation. Through different initial stress release simulative analysis of deformation of the workpiece, a linear relationship between initial stress and deformation is found; Through simulative analysis of coupling direction-stress release, the superposing relationship between the deformation caused by coupling direction-stress and the deformation caused by single direction stress is found. The research results provide important theoretical support for the stress threshold setting and deformation controlling of the workpieces in the production practice.

Experiments for practical education in process parameter optimization for selective laser sintering to increase workpiece quality

Science.gov (United States)

Reutterer, Bernd; Traxler, Lukas; Bayer, Natascha; Drauschke, Andreas

2016-04-01

Selective Laser Sintering (SLS) is considered as one of the most important additive manufacturing processes due to component stability and its broad range of usable materials. However the influence of the different process parameters on mechanical workpiece properties is still poorly studied, leading to the fact that further optimization is necessary to increase workpiece quality. In order to investigate the impact of various process parameters, laboratory experiments are implemented to improve the understanding of the SLS limitations and advantages on an educational level. Experiments are based on two different workstations, used to teach students the fundamentals of SLS. First of all a 50 W CO2 laser workstation is used to investigate the interaction of the laser beam with the used material in accordance with varied process parameters to analyze a single-layered test piece. Second of all the FORMIGA P110 laser sintering system from EOS is used to print different 3D test pieces in dependence on various process parameters. Finally quality attributes are tested including warpage, dimension accuracy or tensile strength. For dimension measurements and evaluation of the surface structure a telecentric lens in combination with a camera is used. A tensile test machine allows testing of the tensile strength and the interpreting of stress-strain curves. The developed laboratory experiments are suitable to teach students the influence of processing parameters. In this context they will be able to optimize the input parameters depending on the component which has to be manufactured and to increase the overall quality of the final workpiece.

Influence of Workpiece Surface Topography on the Mechanisms of Liquid Lubrication in Strip Drawing

DEFF Research Database (Denmark)

Shimizu, I; Andreasen, Jan Lasson; Bech, Jakob Ilsted

2001-01-01

The workpiece surface topography is an important factor controlling the mechanisms of lubrication in metal forming processes. In the present work, the microscopic lubrication mechanisms induced by lubricant trapped in pockets of the surface in strip drawing are studied. The experiments are perfor......The workpiece surface topography is an important factor controlling the mechanisms of lubrication in metal forming processes. In the present work, the microscopic lubrication mechanisms induced by lubricant trapped in pockets of the surface in strip drawing are studied. The experiments...

Numerical study on the splitting of a vapor bubble in the ultrasonic assisted EDM process with the curved tool and workpiece.

Science.gov (United States)

Shervani-Tabar, M T; Seyed-Sadjadi, M H; Shabgard, M R

2013-01-01

Electrical discharge machining (EDM) is a powerful and modern method of machining. In the EDM process, a vapor bubble is generated between the tool and the workpiece in the dielectric liquid due to an electrical discharge. In this process dynamic behavior of the vapor bubble affects machining process. Vibration of the tool surface affects bubble behavior and consequently affects material removal rate (MRR). In this paper, dynamic behavior of the vapor bubble in an ultrasonic assisted EDM process after the appearance of the necking phenomenon is investigated. It is noteworthy that necking phenomenon occurs when the bubble takes the shape of an hour-glass. After the appearance of the necking phenomenon, the vapor bubble splits into two parts and two liquid jets are developed on the boundaries of the upper and lower parts of the vapor bubble. The liquid jet developed on the upper part of the bubble impinges to the tool and the liquid jet developed on the lower part of the bubble impinges to the workpiece. These liquid jets cause evacuation of debris from the gap between the tool and the workpiece and also cause erosion of the workpiece and the tool. Curved tool and workpiece affect the shape and the velocity of the liquid jets during splitting of the vapor bubble. In this paper dynamics of the vapor bubble after its splitting near the curved tool and workpiece is investigated in three cases. In the first case surfaces of the tool and the workpiece are flat, in the second case surfaces of the tool and the workpiece are convex and in the third case surfaces of the tool and workpiece are concave. Numerical results show that in the third case, the velocity of liquid jets which are developed on the boundaries of the upper and lower parts of the vapor bubble after its splitting have the highest magnitude and their shape are broader than the other cases. Copyright © 2012 Elsevier B.V. All rights reserved.

Cutting temperature measurement and material machinability

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Nedić Bogdan P.

2014-01-01

Full Text Available Cutting temperature is very important parameter of cutting process. Around 90% of heat generated during cutting process is then away by sawdust, and the rest is transferred to the tool and workpiece. In this research cutting temperature was measured with artificial thermocouples and question of investigation of metal machinability from aspect of cutting temperature was analyzed. For investigation of material machinability during turning artificial thermocouple was placed just below the cutting top of insert, and for drilling thermocouples were placed through screw holes on the face surface. In this way was obtained simple, reliable, economic and accurate method for investigation of cutting machinability.

Mathematical simulation and optimization of cutting mode in turning of workpieces made of nickel-based heat-resistant alloy

Science.gov (United States)

Bogoljubova, M. N.; Afonasov, A. I.; Kozlov, B. N.; Shavdurov, D. E.

2018-05-01

A predictive simulation technique of optimal cutting modes in the turning of workpieces made of nickel-based heat-resistant alloys, different from the well-known ones, is proposed. The impact of various factors on the cutting process with the purpose of determining optimal parameters of machining in concordance with certain effectiveness criteria is analyzed in the paper. A mathematical model of optimization, algorithms and computer programmes, visual graphical forms reflecting dependences of the effectiveness criteria – productivity, net cost, and tool life on parameters of the technological process - have been worked out. A nonlinear model for multidimensional functions, “solution of the equation with multiple unknowns”, “a coordinate descent method” and heuristic algorithms are accepted to solve the problem of optimization of cutting mode parameters. Research shows that in machining of workpieces made from heat-resistant alloy AISI N07263, the highest possible productivity will be achieved with the following parameters: cutting speed v = 22.1 m/min., feed rate s=0.26 mm/rev; tool life T = 18 min.; net cost – 2.45 per hour.

Diagnostics of flexible workpiece using acoustic emission, acceleration and eddy current sensors in milling operation

Science.gov (United States)

Filippov, A. V.; Tarasov, S. Yu.; Filippova, E. O.; Chazov, P. A.; Shamarin, N. N.; Podgornykh, O. A.

2016-11-01

Monitoring of the edge clamped workpiece deflection during milling has been carried our using acoustic emission, accelerometer and eddy current sensors. Such a monitoring is necessary in precision machining of vital parts used in air-space engineering where a majority of them made by milling. The applicability of the AE, accelerometers and eddy current sensors has been discussed together with the analysis of measurement errors. The appropriate sensor installation diagram has been proposed for measuring the workpiece elastic deflection exerted by the cutting force.

A Precise Visual Method for Narrow Butt Detection in Specular Reflection Workpiece Welding

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Jinle Zeng

2016-09-01

Full Text Available During the complex path workpiece welding, it is important to keep the welding torch aligned with the groove center using a visual seam detection method, so that the deviation between the torch and the groove can be corrected automatically. However, when detecting the narrow butt of a specular reflection workpiece, the existing methods may fail because of the extremely small groove width and the poor imaging quality. This paper proposes a novel detection method to solve these issues. We design a uniform surface light source to get high signal-to-noise ratio images against the specular reflection effect, and a double-line laser light source is used to obtain the workpiece surface equation relative to the torch. Two light sources are switched on alternately and the camera is synchronized to capture images when each light is on; then the position and pose between the torch and the groove can be obtained nearly at the same time. Experimental results show that our method can detect the groove effectively and efficiently during the welding process. The image resolution is 12.5 μm and the processing time is less than 10 ms per frame. This indicates our method can be applied to real-time narrow butt detection during high-speed welding process.

Measuring Software Test Verification for Complex Workpieces based on Virtual Gear Measuring Instrument

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Yin Peili

2017-08-01

Full Text Available Validity and correctness test verification of the measuring software has been a thorny issue hindering the development of Gear Measuring Instrument (GMI. The main reason is that the software itself is difficult to separate from the rest of the measurement system for independent evaluation. This paper presents a Virtual Gear Measuring Instrument (VGMI to independently validate the measuring software. The triangular patch model with accurately controlled precision was taken as the virtual workpiece and a universal collision detection model was established. The whole process simulation of workpiece measurement is implemented by VGMI replacing GMI and the measuring software is tested in the proposed virtual environment. Taking involute profile measurement procedure as an example, the validity of the software is evaluated based on the simulation results; meanwhile, experiments using the same measuring software are carried out on the involute master in a GMI. The experiment results indicate a consistency of tooth profile deviation and calibration results, thus verifying the accuracy of gear measuring system which includes the measurement procedures. It is shown that the VGMI presented can be applied in the validation of measuring software, providing a new ideal platform for testing of complex workpiece-measuring software without calibrated artifacts.

Numerical simulation of the combination effect of external magnetic field and rotating workpiece on abrasive flow finishing

Energy Technology Data Exchange (ETDEWEB)

Kheradmand, Saeid; Esmailian, Mojtaba; Fatahy, A. [Malek-Ashtar University of Technology (MUT), Isfahan (Iran, Islamic Republic of)

2017-04-15

Finishing of a workpiece is a main process in the production. This affects the quality and lifetime. Finishing in order of nanometer, nowadays, is a main demand of the industries. Thus, some new finishing process, such as abrasive flow finishing, is introduced to respond this demand. This may be aided by rotating workpiece and imposing a magnetic field. Numerical simulation of this process can be beneficial to reduce the expense and predict the result in a minimum time. Accordingly, in this study, magnetorheological fluid finishing is numerically simulated. The working medium contains magnetic and abrasive particles, blended in a base fluid. Some hydrodynamic parameters and surface roughness variations are studied. It is found that combination of rotating a workpiece and imposing a magnetic field can improve the surface roughness up to 15 percent.

Estimating the workpiece-backingplate heat transfer coefficient in friction stirwelding

DEFF Research Database (Denmark)

Larsen, Anders; Stolpe, Mathias; Hattel, Jesper Henri

2012-01-01

Purpose - The purpose of this paper is to determine the magnitude and spatial distribution of the heat transfer coefficient between the workpiece and the backingplate in a friction stir welding process using inverse modelling. Design/methodology/approach - The magnitude and distribution of the heat...... in an inverse modeling approach to determine the heat transfer coefficient in friction stir welding. © Emerald Group Publishing Limited....

Analyses of Effects of Cutting Parameters on Cutting Edge Temperature Using Inverse Heat Conduction Technique

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Marcelo Ribeiro dos Santos

2014-01-01

Full Text Available During machining energy is transformed into heat due to plastic deformation of the workpiece surface and friction between tool and workpiece. High temperatures are generated in the region of the cutting edge, which have a very important influence on wear rate of the cutting tool and on tool life. This work proposes the estimation of heat flux at the chip-tool interface using inverse techniques. Factors which influence the temperature distribution at the AISI M32C high speed steel tool rake face during machining of a ABNT 12L14 steel workpiece were also investigated. The temperature distribution was predicted using finite volume elements. A transient 3D numerical code using irregular and nonstaggered mesh was developed to solve the nonlinear heat diffusion equation. To validate the software, experimental tests were made. The inverse problem was solved using the function specification method. Heat fluxes at the tool-workpiece interface were estimated using inverse problems techniques and experimental temperatures. Tests were performed to study the effect of cutting parameters on cutting edge temperature. The results were compared with those of the tool-work thermocouple technique and a fair agreement was obtained.

Molecular dynamics simulation of subnanometric tool-workpiece contact on a force sensor-integrated fast tool servo for ultra-precision microcutting

International Nuclear Information System (INIS)

Cai, Yindi; Chen, Yuan-Liu; Shimizu, Yuki; Ito, So; Gao, Wei; Zhang, Liangchi

2016-01-01

Highlights: • Subnanometric contact between a diamond tool and a copper workpiece surface is investigated by MD simulation. • A multi-relaxation time technique is proposed to eliminate the influence of the atom vibrations. • The accuracy of the elastic-plastic transition contact depth estimation is improved by observing the residual defects. • The simulation results are beneficial for optimization of the next-generation microcutting instruments. - Abstract: This paper investigates the contact characteristics between a copper workpiece and a diamond tool in a force sensor-integrated fast tool servo (FS-FTS) for single point diamond microcutting and in-process measurement of ultra-precision surface forms of the workpiece. Molecular dynamics (MD) simulations are carried out to identify the subnanometric elastic-plastic transition contact depth, at which the plastic deformation in the workpiece is initiated. This critical depth can be used to optimize the FS-FTS as well as the cutting/measurement process. It is clarified that the vibrations of the copper atoms in the MD model have a great influence on the subnanometric MD simulation results. A multi-relaxation time method is then proposed to reduce the influence of the atom vibrations based on the fact that the dominant vibration component has a certain period determined by the size of the MD model. It is also identified that for a subnanometric contact depth, the position of the tool tip for the contact force to be zero during the retracting operation of the tool does not correspond to the final depth of the permanent contact impression on the workpiece surface. The accuracy for identification of the transition contact depth is then improved by observing the residual defects on the workpiece surface after the tool retracting.

Multi-part mask for implanting workpieces

Science.gov (United States)

Webb, Aaron P.; Carlson, Charles T.

2016-05-10

A multi-part mask has a pattern plate, which includes a planar portion that has the desired aperture pattern to be used during workpiece processing. The multi-part mask also has a mounting frame, which is used to hold the pattern plate. Prior to assembly, the pattern plate has an aligning portion, which has one or more holes through which reusable alignment pins are inserted. These alignment pins enter kinematic joints disposed on the mounting frame, which serve to precisely align the pattern plate to the mounting frame. After the pattern plate has been secured to the mounting frame, the aligning portion can be detached from the pattern plate. The alignment pins can be reused at a later time. In some embodiments, the pattern plate can later be removed from the mounting frame, so that the mounting frame may be reused.

Thermally joining and/or coating or thermally separating the workpieces having heat-sensitive coating, comprises restoring coating by thermally coating the coating material after thermally joining and/or coating or thermally separating

OpenAIRE

Riedel, Frank; Winkelmann, Ralf; Puschmann, Markus

2011-01-01

The method for thermally joining and/or coating or thermally separating the workpieces (1), which have a heat-sensitive coating (2), comprises restoring the coating by thermally coating a coating material (3) after thermally joining and/or coating or thermally separating the workpieces. A part of the thermal energy introduced in the workpiece for joining and/or coating or separating or in the workpieces is used for thermally coating the coating material. Two workpieces are welded or soldered ...

Finite Element Modelling of a Pattern of Temperature Distribution during Travelling Heat Source from Oxyacetylene Flame

Directory of Open Access Journals (Sweden)

Alkali Adam Umar

2014-07-01

Full Text Available A 3D Finite element model was developed to analyse the conduction temperature distribution on type 304 stainless steel workpiece. An experimental heating-only test was conducted using the input parameters from FEM model which predicted the temperature field on the 304 stainless steel work pieces. Similar temperature pattern was noticed for both the FEM model as well as the experimental. Conduction was observed to be the dominant heat transfer mode. Maximum temperatures were observed to occur at the regions of contact between flame heat and the work pieces. Maximum temperature attained during the two investigated runs was 355°C. Even so austenite crystal morphology was retained on the preheated workpiece.

OPTIMIZING THE PLACEMENT OF A WORK-PIECE AT A MULTI-POSITION ROTARY TABLE OF TRANSFER MACHINE WITH VERTICAL MULTI-SPINDLE HEAD

Directory of Open Access Journals (Sweden)

N. N. Guschinski

2015-01-01

Full Text Available The problem of minimizing the weight of transfer machine with a multi-position rotary table by placing of a work-piece at the table for processing of homogeneous batch of work-pieces is considered. To solve this problem the mathematical model and heuristic particle swarm optimization algorithm are proposed. The results of numerical experiments for two real problems of this type are given. The experiments revealed that the particle swarm optimization algorithm is more effective for the solution of the problem compared to the methods of random search and LP-search.

Finite Element Simulation of Temperature and Strain Distribution during Friction Stir Welding of AA2024 Aluminum Alloy

Science.gov (United States)

Jain, Rahul; Pal, Surjya Kanta; Singh, Shiv Brat

2017-02-01

Friction Stir Welding (FSW) is a solid state joining process and is handy for welding aluminum alloys. Finite Element Method (FEM) is an important tool to predict state variables of the process but numerical simulation of FSW is highly complex due to non-linear contact interactions between tool and work piece and interdependency of displacement and temperature. In the present work, a three dimensional coupled thermo-mechanical method based on Lagrangian implicit method is proposed to study the thermal history, strain distribution and thermo-mechanical process in butt welding of Aluminum alloy 2024 using DEFORM-3D software. Workpiece is defined as rigid-visco plastic material and sticking condition between tool and work piece is defined. Adaptive re-meshing is used to tackle high mesh distortion. Effect of tool rotational and welding speed on plastic strain is studied and insight is given on asymmetric nature of FSW process. Temperature distribution on the workpiece and tool is predicted and maximum temperature is found in workpiece top surface.

System and method of adjusting the equilibrium temperature of an inductively-heated susceptor

Science.gov (United States)

Matsen, Marc R; Negley, Mark A; Geren, William Preston

2015-02-24

A system for inductively heating a workpiece may include an induction coil, at least one susceptor face sheet, and a current controller coupled. The induction coil may be configured to conduct an alternating current and generate a magnetic field in response to the alternating current. The susceptor face sheet may be configured to have a workpiece positioned therewith. The susceptor face sheet may be formed of a ferromagnetic alloy having a Curie temperature and being inductively heatable to an equilibrium temperature approaching the Curie temperature in response to the magnetic field. The current controller may be coupled to the induction coil and may be configured to adjust the alternating current in a manner causing a change in at least one heating parameter of the susceptor face sheet.

Technological capabilities of increasing surface quality of workpieces made of titanium alloy VT22 and stability of surface grinding

Science.gov (United States)

Soler, Ya I.; Salov, V. M.; Mai, D. S.

2018-03-01

Surface grinding of flat workpieces made of alloy VT22 was conducted by the periphery of a highly porous wheel (HPW) from cubic boron nitride CBN30 B107 100 OV K27 КF40 with three processing techniques (ij). They are 10 - cross-feed per stroke, HPW cutting into a workpiece changes alternately from up to down; 12 – cross-feed per double stroke during the up HPW cutting-in at the working stroke; 22 – cross-feed per double stroke during the down HPW cutting-in at the working stroke. With the involvement of artificial neural network models, it was revealed that to improve the quality of surfaces and stability of its formation, grinding should be conducted if ij = 12.

Stress analysis and deformation prediction of sheet metal workpieces based on finite element simulation

OpenAIRE

Ren Penghao; Wang Aimin; Wang Xiaolong; Zhang Yanlin

2017-01-01

After aluminum alloy sheet metal parts machining, the residual stress release will cause a large deformation. To solve this problem, this paper takes a aluminum alloy sheet aerospace workpiece as an example, establishes the theoretical model of elastic deformation and the finite element model, and places quantitative initial stress in each element of machining area, analyses stress release simulation and deformation. Through different initial stress release simulative analysis of deformation ...

Experimental Research and Method for Calculation of 'Upsetting-with-Buckling' Load at the Impression-Free (Dieless Preforming of Workpiece

Directory of Open Access Journals (Sweden)

Kukhar Volodymir

2018-01-01

Full Text Available This paper presents the results of experimental studies of load characteristic changes during the upsetting of high billets with the upsetting ratio (height to diameter ratio from 3.0 to 6.0, which is followed by buckling. Such pass is an effective way of preforming the workpiece for production of forgings with a bended axis or dual forming, and belongs to impression-free (dieless operation of bulk forming. Based on the experimental data analysis, an engineering method for calculation of workpiece pre-forming load as a maximum buckling force has been developed. The analysis of the obtained data confirmed the possibility of performing of this pre-forming operation on the main forging equipment, since the load of shaping by buckling does not exceed the load of the dieforging.

Experimental Research and Method for Calculation of 'Upsetting-with-Buckling' Load at the Impression-Free (Dieless) Preforming of Workpiece

Science.gov (United States)

Kukhar, Volodymir; Artiukh, Victor; Prysiazhnyi, Andrii; Pustovgar, Andrey

2018-03-01

This paper presents the results of experimental studies of load characteristic changes during the upsetting of high billets with the upsetting ratio (height to diameter ratio) from 3.0 to 6.0, which is followed by buckling. Such pass is an effective way of preforming the workpiece for production of forgings with a bended axis or dual forming, and belongs to impression-free (dieless) operation of bulk forming. Based on the experimental data analysis, an engineering method for calculation of workpiece pre-forming load as a maximum buckling force has been developed. The analysis of the obtained data confirmed the possibility of performing of this pre-forming operation on the main forging equipment, since the load of shaping by buckling does not exceed the load of the dieforging.

Effect of changing polarity of graphite tool/ Hadfield steel workpiece couple on machining performances in die sinking EDM

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Özerkan Haci Bekir

2017-01-01

Full Text Available In this study, machining performance ouput parameters such as machined surface roughness (SR, material removal rate (MRR, tool wear rate (TWR, were experimentally examined and analyzed with the diversifying and changing machining parameters in (EDM. The processing parameters (input par. of this research are stated as tool material, peak current (I, pulse duration (ton and pulse interval (toff. The experimental machinings were put into practice by using Hadfield steel workpiece (prismatic and cylindrical graphite electrodes with kerosene dielectric at different machining current, polarity and pulse time settings. The experiments have shown that the type of tool material, polarity (direct polarity forms higher MRR, SR and TWR, current (high current lowers TWR and enhances MRR, TWR and pulse on time (ton=48□s is critical threshold value for MRR and TWR were influential on machining performance in electrical discharge machining.

Finite element analysis for temperature distributions in a cold forging

International Nuclear Information System (INIS)

Kim, Dong Bum; Lee, In Hwan; Cho, Hae Yong; Kim, Sung Wook; Song, In Chul; Jeon, Byung Cheol

2013-01-01

In this research, the finite element method is utilized to predict the temperature distributions in a cold-forging process for a cambolt. The cambolt is mainly used as a part of a suspension system of a vehicle. The cambolt has an off-centered lobe that manipulates the vertical position of the knuckle and wheel to a slight degree. The cambolt requires certain mechanical properties, such as strength and endurance limits. Moreover, temperature is also an important factor to realize mass production and improve efficiency. However, direct measurement of temperature in a forging process is infeasible with existing technology; therefore, there is a critical need for a new technique. Accordingly, in this study, a thermo-coupled finite element method is developed for predicting the temperature distribution. The rate of energy conversion to heat for the workpiece material is determined, and the temperature distribution is analyzed throughout the forging process for a cambolt. The temperatures associated with different punch speeds are also studied, as well as the relationships between load, temperature, and punch speed. Experimental verification of the technique is presented.

Finite element analysis for temperature distributions in a cold forging

Energy Technology Data Exchange (ETDEWEB)

Kim, Dong Bum; Lee, In Hwan; Cho, Hae Yong [Chungbuk National University, Cheongju (Korea, Republic of); Kim, Sung Wook [Yanbian National University, Yanbian (China); Song, In Chul; Jeon, Byung Cheol [Sunil dyfas, Jincheon (Korea, Republic of)

2013-10-15

In this research, the finite element method is utilized to predict the temperature distributions in a cold-forging process for a cambolt. The cambolt is mainly used as a part of a suspension system of a vehicle. The cambolt has an off-centered lobe that manipulates the vertical position of the knuckle and wheel to a slight degree. The cambolt requires certain mechanical properties, such as strength and endurance limits. Moreover, temperature is also an important factor to realize mass production and improve efficiency. However, direct measurement of temperature in a forging process is infeasible with existing technology; therefore, there is a critical need for a new technique. Accordingly, in this study, a thermo-coupled finite element method is developed for predicting the temperature distribution. The rate of energy conversion to heat for the workpiece material is determined, and the temperature distribution is analyzed throughout the forging process for a cambolt. The temperatures associated with different punch speeds are also studied, as well as the relationships between load, temperature, and punch speed. Experimental verification of the technique is presented.

Numerical Simulation of a Grinding Process Model for the Spatial Work-pieces: Development of Modeling Techniques

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S. A. Voronov

2015-01-01

Full Text Available The article presents a literature review in simulation of grinding processes. It takes into consideration the statistical, energy based, and imitation approaches to simulation of grinding forces. Main stages of interaction between abrasive grains and machined surface are shown. The article describes main approaches to the geometry modeling of forming new surfaces when grinding. The review of approaches to the chip and pile up effect numerical modeling is shown. Advantages and disadvantages of grain-to-surface interaction by means of finite element method and molecular dynamics method are considered. The article points out that it is necessary to take into consideration the system dynamics and its effect on the finished surface. Structure of the complex imitation model of grinding process dynamics for flexible work-pieces with spatial surface geometry is proposed from the literature review. The proposed model of spatial grinding includes the model of work-piece dynamics, model of grinding wheel dynamics, phenomenological model of grinding forces based on 3D geometry modeling algorithm. Model gives the following results for spatial grinding process: vibration of machining part and grinding wheel, machined surface geometry, static deflection of the surface and grinding forces under various cutting conditions.

Optimization of control parameters for SR in EDM injection flushing type on stainless steel 304 workpiece

International Nuclear Information System (INIS)

Reza, M S; Yusoff, A R; Shaharun, M A

2012-01-01

The operating control parameters of injection flushing type of electrical discharge machining process on stainless steel 304 workpiece with copper tools are being optimized according to its individual machining characteristic i.e. surface roughness (SR). Higher SR during EDM machining process results for poor surface integrity of the workpiece. Hence, the quality characteristic for SR is set to lower-the-better to achieve the optimum surface integrity. Taguchi method has been used for the construction, layout and analysis of the experiment for each of the machining characteristic for the SR. The use of Taguchi method in the experiment saves a lot of time and cost of machining the experiment samples. Therefore, an L18 Orthogonal array which was the fundamental component in the statistical design of experiments has been used to plan the experiments and Analysis of Variance (ANOVA) is used to determine the optimum machining parameters for this machining characteristic. The control parameters selected for this optimization experiments are polarity, pulse on duration, discharge current, discharge voltage, machining depth, machining diameter and dielectric liquid pressure. The result had shown that the lower the machining diameter, the lower will be the SR.

Characteristics of Speed Line Cutter and Fringe Analysis of Workpiece Surface

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Shuai Wang

2014-02-01

Full Text Available Easy to operate, speed line cutter has a high machining cost performance, so is very popular among the majority of users. The precision of guide rails, screws and nuts used in most of the machines is not high, and the machine control cannot compensate for the screw pitch error, clearance during the transmission and machining error due to electrode wear. Furthermore, control signal may also be lost in control process. The development of speed line cutter focuses on the quality and machining stability of CNC speed line cutter. This article makes an analysis about the impact of machine’s inherent characteristics on machining workpiece surface, and concludes that analysis shall be made on the irregular fringe, therefore to heighten the machining precision.

Thermocouple and infrared sensor-based measurement of temperature distribution in metal cutting.

Science.gov (United States)

Kus, Abdil; Isik, Yahya; Cakir, M Cemal; Coşkun, Salih; Özdemir, Kadir

2015-01-12

In metal cutting, the magnitude of the temperature at the tool-chip interface is a function of the cutting parameters. This temperature directly affects production; therefore, increased research on the role of cutting temperatures can lead to improved machining operations. In this study, tool temperature was estimated by simultaneous temperature measurement employing both a K-type thermocouple and an infrared radiation (IR) pyrometer to measure the tool-chip interface temperature. Due to the complexity of the machining processes, the integration of different measuring techniques was necessary in order to obtain consistent temperature data. The thermal analysis results were compared via the ANSYS finite element method. Experiments were carried out in dry machining using workpiece material of AISI 4140 alloy steel that was heat treated by an induction process to a hardness of 50 HRC. A PVD TiAlN-TiN-coated WNVG 080404-IC907 carbide insert was used during the turning process. The results showed that with increasing cutting speed, feed rate and depth of cut, the tool temperature increased; the cutting speed was found to be the most effective parameter in assessing the temperature rise. The heat distribution of the cutting tool, tool-chip interface and workpiece provided effective and useful data for the optimization of selected cutting parameters during orthogonal machining.

Effect of cutting parameters on workpiece and tool properties during drilling of Ti-6Al-4V

International Nuclear Information System (INIS)

Celik, Yahya Hisman; Yildiz, Hakan

2016-01-01

The main aim of machining is to provide the dimensional preciseness together with surface and geometric quality of the workpiece to be manufactured within the desired limits. Today, it is quite hard to drill widely utilized Ti-6Al-4 V alloys owing to their superior features. Therefore, in this study, the effects of temperature, chip formation, thrust forces, surface roughness, burr heights, hole diameter deviations and tool wears on the drilling of Ti-6Al-4 V were investigated under dry cutting conditions with different cutting speeds and feed rates by using tungsten carbide (WC) and high speed steel (HSS) drills. Moreover, the mathematical modeling of thrust force, surface roughness, burr height and tool wear were formed using Matlab. It was found that the feed rate, cutting speed and type of drill have a major effect on the thrust forces, surface roughness, burr heights, hole diameter deviations and tool wears. Optimum results in the Ti-6Al-4 V alloy drilling process were obtained using the WC drill.

Effect of cutting parameters on workpiece and tool properties during drilling of Ti-6Al-4V

Energy Technology Data Exchange (ETDEWEB)

Celik, Yahya Hisman; Yildiz, Hakan [Batman Univ. (Turkey). Dept. of Mechanical Engineering; Oezek, Cebeli [Firat Univ., Elazig (Turkey)

2016-08-01

The main aim of machining is to provide the dimensional preciseness together with surface and geometric quality of the workpiece to be manufactured within the desired limits. Today, it is quite hard to drill widely utilized Ti-6Al-4 V alloys owing to their superior features. Therefore, in this study, the effects of temperature, chip formation, thrust forces, surface roughness, burr heights, hole diameter deviations and tool wears on the drilling of Ti-6Al-4 V were investigated under dry cutting conditions with different cutting speeds and feed rates by using tungsten carbide (WC) and high speed steel (HSS) drills. Moreover, the mathematical modeling of thrust force, surface roughness, burr height and tool wear were formed using Matlab. It was found that the feed rate, cutting speed and type of drill have a major effect on the thrust forces, surface roughness, burr heights, hole diameter deviations and tool wears. Optimum results in the Ti-6Al-4 V alloy drilling process were obtained using the WC drill.

PARAMETER DETERMINATION FOR ADDITIONAL OPERATING FORCE MECHANISM IN DEVICE FOR PNEUMO-CENTRIFUGAL MACHINING OF BALL-SHAPED WORKPIECES

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A. A. Sukhotsky

2014-01-01

Full Text Available The paper describes development of the methodology for optimization of parameters for an additional operating force mechanism in a device for pneumo-centrifugal machining of glass balls. Specific feature in manufacturing glass balls for micro-optics in accordance with technological process for obtaining ball-shaped workpieces is grinding and polishing of spherical surface in a free state. In this case component billets of future balls are made in the form of cubes and the billets are given preliminary a form of ball with the help of rough grinding. An advanced method for obtaining ball-shaped work-pieces from brittle materials is a pneumocentrifugal machining. This method presupposes an application of two conic rings with abrasive working surfaces which are set coaxially with large diameters to each other and the billets are rolled along these rings. Rotation of the billets is conveyed by means of pressure medium.The present devices for pneumo-centrifugal machining are suitable for obtaining balls up to 6 mm. Machining of the work-pieces with full spherical surfaces and large diameter is non-productive due to impossibility to ensure a sufficient force on the billet in the working zone. For this reason the paper proposes a modified device where an additional force on the machined billet is created by upper working disc that is making a reciprocating motion along an axis of abrasive conic rings. The motion is realized with the help of a cylindrical camshaft mechanism in the form of a ring with a profile working end face and the purpose of present paper is to optimize parameters of the proposed device.The paper presents expressions for calculation of constitutive parameters of the additional operating force mechanism including parameters of loading element motion, main dimensions of the additional operating force mechanism and parameters of a profile element in the additional operating force mechanism.Investigation method is a mathematical

Influence of the cutting parameters on the workpiece temperature during face milling

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Nowakowski Lukasz

2017-01-01

Full Text Available This thesis presents the outcome of experimental research of the impact of changes in cutting speed and volume of material processed during a face milling process on the temperature of the processed object made of copper of M1Ez4 class. Measurement of the temperature of the processed object was conducted in six points with K-type thermocouples. The theoretical amount of released heat per unit of time for particular parameters of machining was also calculated.

Reducing workpieces to their base geometry for multi-step incremental forming using manifold harmonics

Science.gov (United States)

Carette, Yannick; Vanhove, Hans; Duflou, Joost

2018-05-01

Single Point Incremental Forming is a flexible process that is well-suited for small batch production and rapid prototyping of complex sheet metal parts. The distributed nature of the deformation process and the unsupported sheet imply that controlling the final accuracy of the workpiece is challenging. To improve the process limits and the accuracy of SPIF, the use of multiple forming passes has been proposed and discussed by a number of authors. Most methods use multiple intermediate models, where the previous one is strictly smaller than the next one, while gradually increasing the workpieces' wall angles. Another method that can be used is the manufacture of a smoothed-out "base geometry" in the first pass, after which more detailed features can be added in subsequent passes. In both methods, the selection of these intermediate shapes is freely decided by the user. However, their practical implementation in the production of complex freeform parts is not straightforward. The original CAD model can be manually adjusted or completely new CAD models can be created. This paper discusses an automatic method that is able to extract the base geometry from a full STL-based CAD model in an analytical way. Harmonic decomposition is used to express the final geometry as the sum of individual surface harmonics. It is then possible to filter these harmonic contributions to obtain a new CAD model with a desired level of geometric detail. This paper explains the technique and its implementation, as well as its use in the automatic generation of multi-step geometries.

The influence of mechanical properties of workpiece material on the main cutting force in face milling

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M. Sekulić

2010-10-01

Full Text Available The paper presents the research into cutting forces in face milling of three different materials: steel Č 4732 (EN42CrMo4, nodular cast iron NL500 (EN-GJS-500-7 and silumine AlSi10Mg (EN AC-AlSi10Mg. Obtained results show that hardness and tensile strength values of workpiece material have a significant influence on the main cutting force, and thereby on the cutting energy in machining.

Thermocouple and Infrared Sensor-Based Measurement of Temperature Distribution in Metal Cutting

Directory of Open Access Journals (Sweden)

Abdil Kus

2015-01-01

Full Text Available In metal cutting, the magnitude of the temperature at the tool-chip interface is a function of the cutting parameters. This temperature directly affects production; therefore, increased research on the role of cutting temperatures can lead to improved machining operations. In this study, tool temperature was estimated by simultaneous temperature measurement employing both a K-type thermocouple and an infrared radiation (IR pyrometer to measure the tool-chip interface temperature. Due to the complexity of the machining processes, the integration of different measuring techniques was necessary in order to obtain consistent temperature data. The thermal analysis results were compared via the ANSYS finite element method. Experiments were carried out in dry machining using workpiece material of AISI 4140 alloy steel that was heat treated by an induction process to a hardness of 50 HRC. A PVD TiAlN-TiN-coated WNVG 080404-IC907 carbide insert was used during the turning process. The results showed that with increasing cutting speed, feed rate and depth of cut, the tool temperature increased; the cutting speed was found to be the most effective parameter in assessing the temperature rise. The heat distribution of the cutting tool, tool-chip interface and workpiece provided effective and useful data for the optimization of selected cutting parameters during orthogonal machining.

Thermocouple and Infrared Sensor-Based Measurement of Temperature Distribution in Metal Cutting

Science.gov (United States)

Kus, Abdil; Isik, Yahya; Cakir, M. Cemal; Coşkun, Salih; Özdemir, Kadir

2015-01-01

In metal cutting, the magnitude of the temperature at the tool-chip interface is a function of the cutting parameters. This temperature directly affects production; therefore, increased research on the role of cutting temperatures can lead to improved machining operations. In this study, tool temperature was estimated by simultaneous temperature measurement employing both a K-type thermocouple and an infrared radiation (IR) pyrometer to measure the tool-chip interface temperature. Due to the complexity of the machining processes, the integration of different measuring techniques was necessary in order to obtain consistent temperature data. The thermal analysis results were compared via the ANSYS finite element method. Experiments were carried out in dry machining using workpiece material of AISI 4140 alloy steel that was heat treated by an induction process to a hardness of 50 HRC. A PVD TiAlN-TiN-coated WNVG 080404-IC907 carbide insert was used during the turning process. The results showed that with increasing cutting speed, feed rate and depth of cut, the tool temperature increased; the cutting speed was found to be the most effective parameter in assessing the temperature rise. The heat distribution of the cutting tool, tool-chip interface and workpiece provided effective and useful data for the optimization of selected cutting parameters during orthogonal machining. PMID:25587976

Specific Features of Chip Making and Work-piece Surface Layer Formation in Machining Thermal Coatings

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V. M. Yaroslavtsev

2016-01-01

Full Text Available A wide range of unique engineering structural and performance properties inherent in metallic composites characterizes wear- and erosion-resistant high-temperature coatings made by thermal spraying methods. This allows their use both in manufacturing processes to enhance the wear strength of products, which have to operate under the cyclic loading, high contact pressures, corrosion and high temperatures and in product renewal.Thermal coatings contribute to the qualitative improvement of the technical level of production and product restoration using the ceramic composite materials. However, the possibility to have a significantly increased product performance, reduce their factory labour hours and materials/output ratio in manufacturing and restoration is largely dependent on the degree of the surface layer quality of products at their finishing stage, which is usually provided by different kinds of machining.When machining the plasma-sprayed thermal coatings, a removing process of the cut-off layer material is determined by its distinctive features such as a layered structure, high internal stresses, low ductility material, high tendency to the surface layer strengthening and rehardening, porosity, high abrasive properties, etc. When coatings are machined these coating properties result in specific characteristics of chip formation and conditions for formation of the billet surface layer.The chip formation of plasma-sprayed coatings was studied at micro-velocities using an experimental tool-setting microscope-based setup, created in BMSTU. The setup allowed simultaneous recording both the individual stages (phases of the chip formation process and the operating force factors.It is found that formation of individual chip elements comes with the multiple micro-cracks that cause chipping-off the small particles of material. The emerging main crack in the cut-off layer of material leads to separation of the largest chip element. Then all the stages

Temperature measurement of flat glass edge during grinding and effect of wheel and workpiece speeds

International Nuclear Information System (INIS)

Moussa, Tala; Garnier, Bertrand; Peerhossaini, Hassan

2017-01-01

Flat glass temperature at the vicinity of the grinding wheel during grinding can become very high and reach that of the glass transition (typically around 550–600 °C). In such cases, the mechanical strength of glass is greatly affected and the grinding process cannot be carried out properly. Hence, thermal phenomena must be managed by adjusting the machining parameters to avoid overheating. For this purpose, it is very important to be able to measure the glass temperature, especially at the grinding interface. However, measuring the interfacial glass temperature is difficult and none of the existing methods for metal grinding is adequate for glass grinding. This work shows a novel temperature method that uses constantan and copper strips on both sides of the glass plates; thermoelectric contact being provided by the metallic binder of diamond particles in the grinding wheel. This new technique allows the measurement of the glass edge temperature during the wheel displacement around the glass plate. The experimental results show an average glass edge temperature between 300 and 600 °C depending on the value of the machining parameters such as work speed, wheel speed, depth of cut and water coolant flow rate. As this new thermal instrumentation is rather intrusive, glass temperature biases were analysed using a 3D heat transfer model with a moving source. Model computations performed using finite elements show that the temperature biases are less than 70 °C, which is smaller than the standard deviation of the glass edge temperatures measured during grinding. (paper)

DIAGNOSTICS OF WORKPIECE SURFACE CONDITION BASED ON CUTTING TOOL VIBRATIONS DURING MACHINING

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Jerzy Józwik

2015-05-01

Full Text Available The paper presents functional relationships between surface geometry parameters, feed and vibrations level in the radial direction of the workpiece. Time characteristics of the acceleration of cutting tool vibration registered during C45 steel and stainless steel machining for separate axes (X, Y, Z were presented as a function of feedrate f. During the tests surface geometric accuracy assessment was performed and 3D surface roughness parameters were determined. The Sz parameter was selected for the analysis, which was then collated with RMS vibration acceleration and feedrate f. The Sz parameter indirectly provides information on peak to valley height and is characterised by high generalising potential i.e. it is highly correlated to other surface and volume parameters of surface roughness. Test results presented in this paper may constitute a valuable source of information considering the influence of vibrations on geometric accuracy of elements for engineers designing technological processes.

Effect of feed rate, workpiece hardness and cutting edge on subsurface residual stress in the hard turning of bearing steel using chamfer + hone cutting edge geometry

International Nuclear Information System (INIS)

Hua Jiang; Shivpuri, Rajiv; Cheng Xiaomin; Bedekar, Vikram; Matsumoto, Yoichi; Hashimoto, Fukuo; Watkins, Thomas R.

2005-01-01

Residual stress on the machined surface and the subsurface is known to influence the service quality of a component, such as fatigue life, tribological properties, and distortion. Therefore, it is essential to predict and control it for enhanced performance. In this paper, a newly proposed hardness based flow stress model is incorporated into an elastic-viscoplastic finite element model of hard turning to analyze process variables that affect the residual stress profile of the machined surface. The effects of cutting edge geometry and workpiece hardness as well as cutting conditions, such as feed rate and cutting speed, are investigated. Numerical analysis shows that hone edge plus chamfer cutting edge and aggressive feed rate help to increase both compressive residual stress and penetration depth. These predictions are validated by face turning experiments which were conducted using a chamfer with hone cutting edge for different material hardness and cutting parameters. The residual stresses under the machined surface are measured by X-ray diffraction/electropolishing method. A maximum circumferential residual stress of about 1700 MPa at a depth of 40 μm is reached for hardness of 62 HRc and feed rate of 0.56 mm/rev. This represents a significant increase from previously reported results in literatures. It is found from this analysis that using medium hone radius (0.02-0.05 mm) plus chamfer is good for keeping tool temperature and cutting force low, while obtaining desired residual stress profile

Ion temperature measurement by neutral energy analyzer in high-field tokamak TRIAM-1

Energy Technology Data Exchange (ETDEWEB)

Nakamura, K; Hiraki, N; Toi, K; Itoh, S [Kyushu Univ., Fukuoka (Japan). Research Inst. for Applied Mechanics

1980-02-01

The measurement of the ion temperature of the TRIAM-1 tokamak plasma is carried out by using a seven-channel neutral energy analyzer. The temporal and spatial variations of the ion temperature have been obtained with the spatial resolution of +-4.3 mm and the temporal resolution of 100 ..mu..sec. The energy range of the analyzed neutral particles is from 0.2 to 8 keV. The energy spectrum in the TRIAM-1 plasma without the strong gas puffing usually consists of two-component Maxwellian; the one represents the thermal part which is a superposition of the contribution from a hot region (T sub(i) = 100 - 300 eV) and that from an edge region (T sub(i) asymptotically equals 50 eV), and the other represents the superthermal part (T sub(i) asymptotically equals 1 keV). The neutral particle energy spectra at several vertical positions are obtained by scanning the analyzer in the vertical direction. From those spectra, the radial profile of the ion temperature is derived by means of the nonlinear optimization method.

Separating heat stress from moisture stress: analyzing yield response to high temperature in irrigated maize

Science.gov (United States)

Carter, Elizabeth K.; Melkonian, Jeff; Riha, Susan J.; Shaw, Stephen B.

2016-09-01

Several recent studies have indicated that high air temperatures are limiting maize (Zea mays L.) yields in the US Corn Belt and project significant yield losses with expected increases in growing season temperatures. Further work has suggested that high air temperatures are indicative of high evaporative demand, and that decreases in maize yields which correlate to high temperatures and vapor pressure deficits (VPD) likely reflect underlying soil moisture limitations. It remains unclear whether direct high temperature impacts on yields, independent of moisture stress, can be observed under current temperature regimes. Given that projected high temperature and moisture may not co-vary the same way as they have historically, quantitative analyzes of direct temperature impacts are critical for accurate yield projections and targeted mitigation strategies under shifting temperature regimes. To evaluate yield response to above optimum temperatures independent of soil moisture stress, we analyzed climate impacts on irrigated maize yields obtained from the National Corn Growers Association (NCGA) corn yield contests for Nebraska, Kansas and Missouri. In irrigated maize, we found no evidence of a direct negative impact on yield by daytime air temperature, calculated canopy temperature, or VPD when analyzed seasonally. Solar radiation was the primary yield-limiting climate variable. Our analyses suggested that elevated night temperature impacted yield by increasing rates of phenological development. High temperatures during grain-fill significantly interacted with yields, but this effect was often beneficial and included evidence of acquired thermo-tolerance. Furthermore, genetics and management—information uniquely available in the NCGA contest data—explained more yield variability than climate, and significantly modified crop response to climate. Thermo-acclimation, improved genetics and changes to management practices have the potential to partially or completely

Simulations of ductile flow in brittle material processing

Energy Technology Data Exchange (ETDEWEB)

Luh, M.H.; Strenkowski, J.S.

1988-12-01

Research is continuing on the effects of thermal properties of the cutting tool and workpiece on the overall temperature distribution. Using an Eulerian finite element model, diamond and steel tools cutting aluminum have been simulated at various, speeds, and depths of cut. The relative magnitude of the thermal conductivity of the tool and the workpiece is believed to be a primary factor in the resulting temperature distribution in the workpiece. This effect is demonstrated in the change of maximum surface temperatures for diamond on aluminum vs. steel on aluminum. As a preliminary step toward the study of ductile flow in brittle materials, the relative thermal conductivities of diamond on polycarbonate is simulated. In this case, the maximum temperature shifts from the rake face of the tool to the surface of the machined workpiece, thus promoting ductile flow in the workpiece surface.

Calculation of the electrical of induction heating coils in two dimensional axissymmetric geometry

Energy Technology Data Exchange (ETDEWEB)

Nerg, J.; Partanen, J. [Lappeenranta University of Technology (Finland). Department of Energy Technology, Laboratory of Electrical Engineering

1997-12-31

The effect of the workpiece temperature on the electrical parameters of a plane, spiral inductor is discussed. The effect of workpiece temperature on the electrical efficiency, power transfer to the workpiece and electromagnetic distortion are also presented. Calculation is performed in two dimensional axissymmetric geometry using a FEM program. (orig.) 5 refs.

Use of miniature magnetic sensors for real-time control of the induction heating process

Science.gov (United States)

Bentley, Anthony E.; Kelley, John Bruce; Zutavern, Fred J.

2002-01-01

A method of monitoring the process of induction heating a workpiece. A miniature magnetic sensor located near the outer surface of the workpiece measures changes in the surface magnetic field caused by changes in the magnetic properties of the workpiece as it heats up during induction heating (or cools down during quenching). A passive miniature magnetic sensor detects a distinct magnetic spike that appears when the saturation field, B.sub.sat, of the workpiece has been exceeded. This distinct magnetic spike disappears when the workpiece's surface temperature exceeds its Curie temperature, due to the sudden decrease in its magnetic permeability. Alternatively, an active magnetic sensor can also be used to measure changes in the resonance response of the monitor coil when the excitation coil is linearly swept over 0-10 MHz, due to changes in the magnetic permeability and electrical resistivity of the workpiece as its temperature increases (or decreases).

A sound pressure field during the quenching of a steel specimen in different water solutions

Directory of Open Access Journals (Sweden)

J. Prezelj

2011-01-01

Full Text Available The purpose of controlling the quenching process of an orange-hot steel workpiece is to ensure its required surface hardness. A sound in a cooling liquid generated by the quenching process was experimentally analyzed. It contains sufficient information about the ongoing process for its quantification, and it can be used in real time. Traditionally, the quenching and the resultant hardening can be controlled by selecting different process parameters, like, for example the characteristics of the cooling liquid, the velocity of the cooling liquid flow, its temperature, the temperature of the work-piece, and many others. The possibility of controlling the quenching process by using acoustic cavitation is considered in this article.

T-Spline Based Unifying Registration Procedure for Free-Form Surface Workpieces in Intelligent CMM

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Zhenhua Han

2017-10-01

Full Text Available With the development of the modern manufacturing industry, the free-form surface is widely used in various fields, and the automatic detection of a free-form surface is an important function of future intelligent three-coordinate measuring machines (CMMs. To improve the intelligence of CMMs, a new visual system is designed based on the characteristics of CMMs. A unified model of the free-form surface is proposed based on T-splines. A discretization method of the T-spline surface formula model is proposed. Under this discretization, the position and orientation of the workpiece would be recognized by point cloud registration. A high accuracy evaluation method is proposed between the measured point cloud and the T-spline surface formula. The experimental results demonstrate that the proposed method has the potential to realize the automatic detection of different free-form surfaces and improve the intelligence of CMMs.

Study of Cutting Edge Temperature and Cutting Force of End Mill Tool in High Speed Machining

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Kiprawi Mohammad Ashaari

2017-01-01

Full Text Available A wear of cutting tools during machining process is unavoidable due to the presence of frictional forces during removing process of unwanted material of workpiece. It is unavoidable but can be controlled at slower rate if the cutting speed is fixed at certain point in order to achieve optimum cutting conditions. The wear of cutting tools is closely related with the thermal deformations that occurred between the frictional contact point of cutting edge of cutting tool and workpiece. This research paper is focused on determinations of relationship among cutting temperature, cutting speed, cutting forces and radial depth of cutting parameters. The cutting temperature is determined by using the Indium Arsenide (InAs and Indium Antimonide (InSb photocells to measure infrared radiation that are emitted from cutting tools and cutting forces is determined by using dynamometer. The high speed machining process is done by end milling the outer surface of carbon steel. The signal from the photocell is digitally visualized in the digital oscilloscope. Based on the results, the cutting temperature increased as the radial depth and cutting speed increased. The cutting forces increased when radial depth increased but decreased when cutting speed is increased. The setup for calibration and discussion of the experiment will be explained in this paper.

Closed loop control of the induction heating process using miniature magnetic sensors

Science.gov (United States)

Bentley, Anthony E.; Kelley, John Bruce; Zutavern, Fred J.

2003-05-20

A method and system for providing real-time, closed-loop control of the induction hardening process. A miniature magnetic sensor located near the outer surface of the workpiece measures changes in the surface magnetic field caused by changes in the magnetic properties of the workpiece as it heats up during induction heating (or cools down during quenching). A passive miniature magnetic sensor detects a distinct magnetic spike that appears when the saturation field, B.sub.sat, of the workpiece has been exceeded. This distinct magnetic spike disappears when the workpiece's surface temperature exceeds its Curie temperature, due to the sudden decrease in its magnetic permeability. Alternatively, an active magnetic sensor can measure changes in the resonance response of the monitor coil when the excitation coil is linearly swept over 0-10 MHz, due to changes in the magnetic permeability and electrical resistivity of the workpiece as its temperature increases (or decreases).

Grinding temperature and energy ratio coefficient in MQL grinding of high-temperature nickel-base alloy by using different vegetable oils as base oil

OpenAIRE

Li Benkai; Li Changhe; Zhang Yanbin; Wang Yaogang; Jia Dongzhou; Yang Min

2016-01-01

Vegetable oil can be used as a base oil in minimal quantity of lubrication (MQL). This study compared the performances of MQL grinding by using castor oil, soybean oil, rapeseed oil, corn oil, sunflower oil, peanut oil, and palm oil as base oils. A K-P36 numerical-control precision surface grinder was used to perform plain grinding on a workpiece material with a high-temperature nickel base alloy. A YDM–III 99 three-dimensional dynamometer was used to measure grinding force, and a clip-type t...

Method for optimization of the orientation and fixing system of workpiece for the construction of control devices

Directory of Open Access Journals (Sweden)

Iordache Daniela-Monica

2017-01-01

Full Text Available The development and evolution of technological equipment for machining, assembly and control ensure the modernization of manufacturing processes. Devices as subsystems of technological system in the general context of the development and diversification of machinery, tools, workpiece and drives are made in a variety of sizes and constructive variants that create difficulties in their structure and improvement. Part of the research in recent years presented in this paper have as major objectives the increase of accuracy, productivity and flexibility of orientation and fixing devices for control operations. To this end there have been developed a mathematical model, a new method of working and an algorithm for optimizing the construction of the orientation and fixing system of a new type of control device.

Effect of the Preheating Temperature on Process Time in Friction Stir Welding of Al 6061-T6

DEFF Research Database (Denmark)

Jabbari, Masoud

2013-01-01

This paper presents the results obtained and the deductions made from an analytical modeling involving friction stir welding of Al 6061-T6. A new database was developed to simulate the contact temperature between the tool and the workpiece. A second-order equation is proposed for simulating...... the temperature in the contact boundary and the thermal history during the plunge phase. The effect of the preheating temperature on the process time was investigated with the proposed model. The results show that an increase of the preheating time leads to a decrease in the process time up to the plunge...

Analyzing the LiF thin films deposited at different substrate temperatures using multifractal technique

Energy Technology Data Exchange (ETDEWEB)

Yadav, R.P. [Department of Physics, University of Allahabad, Allahabad, UP 211002 (India); Dwivedi, S., E-mail: suneetdwivedi@gmail.com [K Banerjee Centre of Atmospheric and Ocean Studies, University of Allahabad, Allahabad, UP 211002 (India); Mittal, A.K. [Department of Physics, University of Allahabad, Allahabad, UP 211002 (India); K Banerjee Centre of Atmospheric and Ocean Studies, University of Allahabad, Allahabad, UP 211002 (India); Kumar, Manvendra [Nanotechnology Application Centre, University of Allahabad, Allahabad, UP 211002 (India); Pandey, A.C. [K Banerjee Centre of Atmospheric and Ocean Studies, University of Allahabad, Allahabad, UP 211002 (India); Nanotechnology Application Centre, University of Allahabad, Allahabad, UP 211002 (India)

2014-07-01

The Atomic Force Microscopy technique is used to characterize the surface morphology of LiF thin films deposited at substrate temperatures 77 K, 300 K and 500 K, respectively. It is found that the surface roughness of thin film increases with substrate temperature. The multifractal nature of the LiF thin film at each substrate temperature is investigated using the backward two-dimensional multifractal detrended moving average analysis. The strength of multifractility and the non-uniformity of the height probabilities of the thin films increase as the substrate temperature increases. Both the width of the multifractal spectrum and the difference of fractal dimensions of the thin films increase sharply as the temperature reaches 500 K, indicating that the multifractility of the thin films becomes more pronounced at the higher substrate temperatures with greater cluster size. - Highlights: • Analyzing LiF thin films using multifractal detrended moving average technique • Surface roughness of LiF thin film increases with substrate temperature. • LiF thin films at each substrate temperature exhibit multifractality. • Multifractility becomes more pronounced at the higher substrate temperatures.

Properties of Free-Machining Aluminum Alloys at Elevated Temperatures

Science.gov (United States)

Faltus, Jiří; Karlík, Miroslav; Haušild, Petr

In areas close to the cutting tool the workpieces being dry machined could be heated up to 350°C and they may be impact loaded. Therefore it is of interest to study mechanical properties of corresponding materials at elevated temperatures. Free-machining alloys of Al-Cu and Al-Mg-Si systems containing Pb, Bi and Sn additions (AA2011, AA2111B, AA6262, and AA6023) were subjected to Charpy U notch impact test at the temperatures ranging from 20 to 350°C. The tested alloys show a sharp drop in notch impact strength KU at different temperatures. This drop of KU is caused by liquid metal embrittlement due to the melting of low-melting point dispersed phases which is documented by differential scanning calorimetry. Fracture surfaces of the specimens were observed using a scanning electron microscope. At room temperature, the fractures of all studied alloys exhibited similar ductile dimple fracture micromorphology, at elevated temperatures, numerous secondary intergranular cracks were observed.

An Experimental Investigation of Cutting Temperature and Tool Wear in 2 Dimensional Ultrasonic Vibrations Assisted Micro-Milling

Directory of Open Access Journals (Sweden)

Ibrahim Mohd Rasidi

2017-01-01

Full Text Available Two dimensional Ultrasonic vibration assisted milling (2D UVAM well knows process that involved in high tech system to generate ultra range of frequency applied to the milling process. More industries nowadays become aware taking this opportunity to improve their productivity without decreasing their product accuracies. This paper investigate a comparative machining between UVAM and conventional machining (CM in tool wear and cutting temperature in milling process. Micro amplitude and sine wave frequency will be generate into the workpiece jig by piezo-actuator. Thus, creating a micro gap that allow heat remove effectively with the chip produces. A more complex tool trajectory mechanics of 2D UVAM has been found during this research. The approaching the tool tip into the workpiece surfaces is affected by the amplitude displacement along the frequency applied. It is found that the tool wear was reduce and surface roughness improvement by applying the 2D UVAM compared to the CM when choosing the optimum amplitude and appropriate frequency.

Analyzes of students’ higher-order thinking skills of heat and temperature concept

Science.gov (United States)

Slamet Budiarti, Indah; Suparmi, A.; Sarwanto; Harjana

2017-11-01

High order thinking skills refer to three highest domains of the revised Bloom Taxonomy. The aims of the research were to analyze the student’s higher-order thinking skills of heat and temperature concept. The samples were taken by purposive random sampling technique consisted of 85 high school students from 3 senior high schools in Jayapura city. The descriptive qualitative method was employed in this study. The data were collected by using tests and interviews regarding the subject matters of heat and temperature. Based on the results of data analysis, it was concluded that 68.24% of the students have a high order thinking skills in the analysis, 3.53% of the students have a high order thinking skills in evaluating, and 0% of the students have a high order thinking skills in creation.

Comparative analysis between the SPIF and DPIF variants for die-less forming process for an automotive workpiece

Directory of Open Access Journals (Sweden)

Adrian José Benitez Lozano

2015-07-01

Full Text Available Over time the process of incremental deformation Die-less has been developed in many ways to meet the needs of flexible production with no investment in tooling and low production costs. Two of their configurations are the SPIF (Single point incremental forming and DPIF (Double point Incremental forming technique. The aim of this study is to compare both techniques with the purpose of exposing their advantages and disadvantages in the production of industrial parts, as well as to inform about Die-less as an alternative manufacturing process. Experiments with the exhaust pipe cover of a vehicle are performed, the main process parameters are described, and formed workpieces without evidence of defects are achieved. Significant differences between the two techniques in terms of production times and accuracy to the original model are also detected. Finally, it is suggested when is more convenient to use each of these.

Modeling of Principal Flank Wear: An Empirical Approach Combining the Effect of Tool, Environment and Workpiece Hardness

Science.gov (United States)

Mia, Mozammel; Al Bashir, Mahmood; Dhar, Nikhil Ranjan

2016-10-01

Hard turning is increasingly employed in machining, lately, to replace time-consuming conventional turning followed by grinding process. An excessive amount of tool wear in hard turning is one of the main hurdles to be overcome. Many researchers have developed tool wear model, but most of them developed it for a particular work-tool-environment combination. No aggregate model is developed that can be used to predict the amount of principal flank wear for specific machining time. An empirical model of principal flank wear (VB) has been developed for the different hardness of workpiece (HRC40, HRC48 and HRC56) while turning by coated carbide insert with different configurations (SNMM and SNMG) under both dry and high pressure coolant conditions. Unlike other developed model, this model includes the use of dummy variables along with the base empirical equation to entail the effect of any changes in the input conditions on the response. The base empirical equation for principal flank wear is formulated adopting the Exponential Associate Function using the experimental results. The coefficient of dummy variable reflects the shifting of the response from one set of machining condition to another set of machining condition which is determined by simple linear regression. The independent cutting parameters (speed, rate, depth of cut) are kept constant while formulating and analyzing this model. The developed model is validated with different sets of machining responses in turning hardened medium carbon steel by coated carbide inserts. For any particular set, the model can be used to predict the amount of principal flank wear for specific machining time. Since the predicted results exhibit good resemblance with experimental data and the average percentage error is <10 %, this model can be used to predict the principal flank wear for stated conditions.

Detecting flaws in welds

International Nuclear Information System (INIS)

Woodacre, A.; Lawton, H.

1979-01-01

An apparatus and a method for detecting flaws in welds in a workpiece, the portion of the workpiece containing the weld is maintained at a constant temperature and the weld is scanned by an infra red detector. The weld is then scanned again with the workpiece in contact with a cooling probe to produce a steeper temperature gradient across the weld. Comparison of the signals produced by each scan reveals the existence of defects in the welds. The signals may be displayed on an oscilloscope and the display may be observed by a TV camera and recorded on videotape. (UK)

In temperature forming of friction stir lap welds in aluminium alloys

Science.gov (United States)

Bruni, Carlo; Cabibbo, Marcello; Greco, Luciano; Pieralisi, Massimiliano

2018-05-01

The objective of such investigation is the study in depth of the forming phase of welds realized on three sheet metal blanks in aluminium alloys by friction stir lap welding. Such forming phase was performed by upsetting at different constant forming temperatures varying from 200°C to 350°C with constant ram velocities of 0.01 and 0.1 mm/s. The temperature values were obtained by the use of heating strips applied on the upper tool and on the lower tool. It was observed an increase in the friction factor, acting at the upsetting tool-workpiece interface, with increasing temperature that is very useful in producing the required localized deformation with which to improve the weld. It was also confirmed that the forming phase allows to realize a required thickness in the weld area allowing to neglect the surficial perturbation produced by the friction stir welding tool shoulder. The obtained thickness could be subjected to springback when too low temperatures are considered.

Finite grid radius and thickness effects on retarding potential analyzer measured suprathermal electron density and temperature

International Nuclear Information System (INIS)

Knudsen, W.C.

1992-01-01

The effect of finite grid radius and thickness on the electron current measured by planar retarding potential analyzers (RPAs) is analyzed numerically. Depending on the plasma environment, the current is significantly reduced below that which is calculated using a theoretical equation derived for an idealized RPA having grids with infinite radius and vanishingly small thickness. A correction factor to the idealized theoretical equation is derived for the Pioneer Venus (PV) orbiter RPA (ORPA) for electron gases consisting of one or more components obeying Maxwell statistics. The error in density and temperature of Maxwellian electron distributions previously derived from ORPA data using the theoretical expression for the idealized ORPA is evaluated by comparing the densities and temperatures derived from a sample of PV ORPA data using the theoretical expression with and without the correction factor

Ion Temperature Measurements in the Tore Supra Scrape-Off Layer Using a Retarding Field Analyzer

International Nuclear Information System (INIS)

Kocan, M.; Gunn, J.P.; Pascal, J.Y.; Gauthier, E.

2010-01-01

The retarding field analyzer (RFA) is one of the only widely accepted diagnostics for measuring the ion temperature T i )in the tokamak scrape-off layer. An overview of the outstanding RFA performance over ten years of operation in Tore Supra tokamak is given and the validation of T i measurements is addressed. The RFA measurements in Tore Supra are found to be well reproducible. The ion-to-electron temperature ratio is higher than one at low-to-moderate ion-electron collisionality regime and converges to unity at high collisionality regime. (authors)

AN EXPERIMENTAL STUDY OF CUTTING FLUID EFFECTS IN DRILLING. (R825370C057)

Science.gov (United States)

Experiments were designed and conducted on aluminum alloys and gray cast iron to determine the function of cutting fluid in drilling. The variables examined included speed, feed, hole depth, tool and workpiece material, cutting fluid condition, workpiece temperatures and drill...

Using finite element modelling to examine the flow process and temperature evolution in HPT under different constraining conditions

International Nuclear Information System (INIS)

Pereira, P H R; Langdon, T G; Figueiredo, R B; Cetlin, P R

2014-01-01

High-pressure torsion (HPT) is a metal-working technique used to impose severe plastic deformation into disc-shaped samples under high hydrostatic pressures. Different HPT facilities have been developed and they may be divided into three distinct categories depending upon the configuration of the anvils and the restriction imposed on the lateral flow of the samples. In the present paper, finite element simulations were performed to compare the flow process, temperature, strain and hydrostatic stress distributions under unconstrained, quasi-constrained and constrained conditions. It is shown there are distinct strain distributions in the samples depending on the facility configurations and a similar trend in the temperature rise of the HPT workpieces

Ultrasonic stir welding process and apparatus

Science.gov (United States)

Ding, R. Jeffrey (Inventor)

2009-01-01

An ultrasonic stir welding device provides a method and apparatus for elevating the temperature of a work piece utilizing at least one ultrasonic heater. Instead of relying on a rotating shoulder to provide heat to a workpiece an ultrasonic heater is utilized to provide ultrasonic energy to the workpiece. A rotating pin driven by a motor assembly performs the weld on the workpiece. A handheld version can be constructed as well as a fixedly mounted embodiment.

The Effect of Process and Model Parameters in Temperature Prediction for Hot Stamping of Boron Steel

Directory of Open Access Journals (Sweden)

Chaoyang Sun

2013-01-01

Full Text Available Finite element models of the hot stamping and cold die quenching process for boron steel sheet were developed using either rigid or elastic tools. The effect of tool elasticity and process parameters on workpiece temperature was investigated. Heat transfer coefficient between blank and tools was modelled as a function of gap and contact pressure. Temperature distribution and thermal history in the blank were predicted, and thickness distribution of the blank was obtained. Tests were carried out and the test results are used for the validation of numerical predictions. The effect of holding load and the size of cooling ducts on temperature distribution during the forming and the cool die quenching process was also studied by using two models. The results show that higher accuracy predictions of blank thickness and temperature distribution during deformation were obtained using the elastic tool model. However, temperature results obtained using the rigid tool model were close to those using the elastic tool model for a range of holding load.

Use of a fluidized bed combustor and thermogravimetric analyzer for the study of coal ignition temperature

International Nuclear Information System (INIS)

Ávila, Ivonete; Crnkovic, Paula M.; Luna, Carlos M.R.; Milioli, Fernando E.

2017-01-01

Highlights: • Coal ignition tests were conducted in a fluidized bed and thermogravimetric conditions. • The use of two different ignition criteria showed a similar coal ignition temperature. • Coal ignition temperature was obtained by the changes of gas concentrations in FBC. • Ignition temperatures were associated with the activation energy of coal combustion. - Abstract: Ignition experiments with two bituminous coals were carried out in an atmospheric bubbling fluidized bed combustor (FBC) and a thermogravimetric analyzer (TGA). In the FBC tests, the rapid increase in O_2, CO_2, and SO_2 concentrations is an indication of the coal ignition. In the TGA technique, the ignition temperature was determined by the evaluation of the TGA curves in both combustion and pyrolysis processes. Model-Free Kinetics was applied and the coal ignition temperatures were associated with changes in the activation energy values during the combustion process. The results show the coal with the lowest activation energy also showed the lowest ignition temperature, highest values of volatile content and a higher heating value. The application of two different ignition criteria (TGA and FBC) resulted in similar ignition temperatures. The FBC curves indicated the high volatile coal ignites in the freeboard, i.e. during the feeding in the reactor, whereas the low volatile coal ignites in the bed. Finally, the physicochemical characteristics of the investigated coal types were correlated with their reactivities for the prediction of the ignition temperatures behaviors under different operating conditions as those in FBC.

A study of process parameters on workpiece anisotropy in the laser engineered net shaping (LENSTM) process

Science.gov (United States)

Chandra, Shubham; Rao, Balkrishna C.

2017-06-01

The process of laser engineered net shaping (LENSTM) is an additive manufacturing technique that employs the coaxial flow of metallic powders with a high-power laser to form a melt pool and the subsequent deposition of the specimen on a substrate. Although research done over the past decade on the LENSTM processing of alloys of steel, titanium, nickel and other metallic materials typically reports superior mechanical properties in as-deposited specimens, when compared to the bulk material, there is anisotropy in the mechanical properties of the melt deposit. The current study involves the development of a numerical model of the LENSTM process, using the principles of computational fluid dynamics (CFD), and the subsequent prediction of the volume fraction of equiaxed grains to predict process parameters required for the deposition of workpieces with isotropy in their properties. The numerical simulation is carried out on ANSYS-Fluent, whose data on thermal gradient are used to determine the volume fraction of the equiaxed grains present in the deposited specimen. This study has been validated against earlier efforts on the experimental studies of LENSTM for alloys of nickel. Besides being applicable to the wider family of metals and alloys, the results of this study will also facilitate effective process design to improve both product quality and productivity.

Electron attachment analyzer

International Nuclear Information System (INIS)

Popp, P.; Grosse, H.J.; Leonhardt, J.; Mothes, S.; Oppermann, G.

1984-01-01

The invention concerns an electron attachment analyzer for detecting traces of electroaffine substances in electronegative gases, especially in air. The analyzer can be used for monitoring working places, e. g., in operating theatres. The analyzer consists of two electrodes inserted in a base frame of insulating material (quartz or ceramics) and a high-temperature resistant radiation source ( 85 Kr, 3 H, or 63 Ni)

Analysis and Nanomold Design for Aluminum Nanoimprinting

Directory of Open Access Journals (Sweden)

Te-Hua Fang

2014-11-01

Full Text Available The nanoforging process and mechanism of pure aluminum samples is studied using molecular dynamics (MD simulations based on embedded atom method (EAM potential function. The effects of the forging temperature and the forging velocity are evaluated in terms of molecular trajectories, internal energy, and a radial distribution function. The simulation results clearly show that the internal energy of the workpiece exerted on it during the forging process have high energy with decreasing forging temperature ; however, with increasing forging velocity, the internal energy have higher energy. During the forging process, a special atomic structure in (011 and (0 slip planes was observed, and that represents the site of generation of dislocation and growth nucleation. When severe plastic deformation occurs, the density of the workpiece varied. The forged workpiece has similar distributions of atomic density after the loading for various forging temperatures and forging velocities.

Cutting Temperature Investigation of AISI H13 in High Speed End Milling

Directory of Open Access Journals (Sweden)

Muhammad Riza

2016-10-01

Full Text Available Heat produced at the tool-chip interface during high speed milling operations have been known as a significant factor that affect to tool life and workpiece geometry or properties. This paper aims to investigate cutting temperature behaviours of AISI H13 (48 HRC under high speed machining circumstances during pocketing. The experiments were conducted on CNC vertical machining centre by using PVD coated carbide insert. Milling processes were done at cutting speeds 150, 200 and 250 m/min and feed rate were 0.05, 0.1 and 0.15 mm/tooth. Depths of cut applied were 0.1, 0.15 and 0.2 mm. Tool path method applied in this experiment was contour in. Results presented in this paper indicate that by increasing cutting speed the cutting temperature is lower than low cutting speed. However, by decreasing feed rate leads to cutting temperature low. Cutting temperature phenomena at the corner of pocket milling were also investigated. The phenomena showed that cutting temperature tends to decrease a moment when cutter comes to the corner of pocket and turning point of tool path and increase extremely a moment before leaving the corner and turning point.

Materials Processing Research and Development

Science.gov (United States)

2001-11-01

interface between a Ti-6Al-4V workpiece and H13 tool steel die for various combinations of lubricants and workpiece-die temperatures. The ring test was...attaching a type-K thermocouple to the sample. The samples at 400 °C were heated using band heaters attached to H13 tool steel dies, with the...Ring Tests The ring tests were performed on a 200 kip servo-hydraulic press between H13 tool steel dies heated to the prescribed die temperatures of

Finite element analysis of spot laser of steel welding temperature history

Directory of Open Access Journals (Sweden)

Shibib Khalid S.

2009-01-01

Full Text Available Laser welding process reduces the heat input to the work-piece which is the main goal in aerospace and electronics industries. A finite element model for axi-symmetric transient heat conduction has been used to predict temperature distribution through a steel cylinder subjected to CW laser beam of rectangular beam profile. Many numerical improvements had been used to reduce time of calculation and size of the program so as to achieve the task with minimum time required. An experimental determined absorptivity has been used to determine heat induced when laser interact with material. The heat affected zone and welding zone have been estimated to determine the effect of welding on material. The ratio of depth to width of the welding zone can be changed by proper selection of beam power to meet the specific production requirement. The temperature history obtained numerically has been compared with experimental data indicating good agreement.

Electrodynamic thermogravimetric analyzer

International Nuclear Information System (INIS)

Spjut, R.E.; Bar-Ziv, E.; Sarofim, A.F.; Longwell, J.P.

1986-01-01

The design and operation of a new device for studying single-aerosol-particle kinetics at elevated temperatures, the electrodynamic thermogravimetric analyzer (EDTGA), was examined theoretically and experimentally. The completed device consists of an electrodynamic balance modified to permit particle heating by a CO 2 laser, temperature measurement by a three-color infrared-pyrometry system, and continuous weighing by a position-control system. In this paper, the position-control, particle-weight-measurement, heating, and temperature-measurement systems are described and their limitations examined

Bifurcation and stability analysis of a nonlinear milling process

Science.gov (United States)

Weremczuk, Andrzej; Rusinek, Rafal; Warminski, Jerzy

2018-01-01

Numerical investigations of milling operations dynamics are presented in this paper. A two degree of freedom nonlinear model is used to study workpiece-tool vibrations. The analyzed model takes into account both flexibility of the tool and the workpiece. The dynamics of the milling process is described by the discontinuous ordinary differential equation with time delay, which can cause process instability. First, stability lobes diagrams are created on the basis of the parameters determined in impact test of an end mill and workpiece. Next, the bifurcations diagrams are performed for different values of rotational speeds.

Analyzing the impact of ambient temperature indicators on transformer life in different regions of Chinese mainland.

Science.gov (United States)

Bai, Cui-fen; Gao, Wen-Sheng; Liu, Tong

2013-01-01

Regression analysis is applied to quantitatively analyze the impact of different ambient temperature characteristics on the transformer life at different locations of Chinese mainland. 200 typical locations in Chinese mainland are selected for the study. They are specially divided into six regions so that the subsequent analysis can be done in a regional context. For each region, the local historical ambient temperature and load data are provided as inputs variables of the life consumption model in IEEE Std. C57.91-1995 to estimate the transformer life at every location. Five ambient temperature indicators related to the transformer life are involved into the partial least squares regression to describe their impact on the transformer life. According to a contribution measurement criterion of partial least squares regression, three indicators are conclusively found to be the most important factors influencing the transformer life, and an explicit expression is provided to describe the relationship between the indicators and the transformer life for every region. The analysis result is applicable to the area where the temperature characteristics are similar to Chinese mainland, and the expressions obtained can be applied to the other locations that are not included in this paper if these three indicators are known.

Analyzing the Impact of Ambient Temperature Indicators on Transformer Life in Different Regions of Chinese Mainland

Science.gov (United States)

Bai, Cui-fen; Gao, Wen-Sheng; Liu, Tong

2013-01-01

Regression analysis is applied to quantitatively analyze the impact of different ambient temperature characteristics on the transformer life at different locations of Chinese mainland. 200 typical locations in Chinese mainland are selected for the study. They are specially divided into six regions so that the subsequent analysis can be done in a regional context. For each region, the local historical ambient temperature and load data are provided as inputs variables of the life consumption model in IEEE Std. C57.91-1995 to estimate the transformer life at every location. Five ambient temperature indicators related to the transformer life are involved into the partial least squares regression to describe their impact on the transformer life. According to a contribution measurement criterion of partial least squares regression, three indicators are conclusively found to be the most important factors influencing the transformer life, and an explicit expression is provided to describe the relationship between the indicators and the transformer life for every region. The analysis result is applicable to the area where the temperature characteristics are similar to Chinese mainland, and the expressions obtained can be applied to the other locations that are not included in this paper if these three indicators are known. PMID:23843729

The use of cutting temperature to evaluate the machinability of titanium alloys.

Science.gov (United States)

Kikuchi, Masafumi

2009-02-01

This study investigated the machinability of titanium, two commercial titanium alloys (Ti-6Al-4V and Ti-6Al-7Nb) and free-cutting brass using the cutting temperature. The cutting temperature was estimated by measuring the thermal electromotive force of the tool-workpiece thermocouple during cutting. The thermoelectric power of each metal relative to the tool had previously been determined. The metals were slotted using a milling machine and carbide square end mills under four cutting conditions. The cutting temperatures of Ti-6Al-4V and Ti-6Al-7Nb were significantly higher than that of the titanium, while that of the free-cutting brass was lower. This result coincided with the relationship of the magnitude of the cutting forces measured in a previous study. For each metal, the cutting temperature became higher when the depth of cut or the cutting speed and feed increased. The increase in the cutting speed and feed was more influential on the value than the increase in the depth of cut when two cutting conditions with the same removal rates were compared. The results demonstrated that cutting temperature measurement can be utilized to develop a new material for dental CAD/CAM applications and to optimize the cutting conditions.

Effects of heat production on the temperature pattern and stresses on frictional hardening of cylindrical components

International Nuclear Information System (INIS)

Maksimovich, V.M.; Kratyuk, P.B.; Babei, Yu.I.; Maksimishin, M.D.

1992-01-01

Metal heating occurs during pulse hardening which influences the structure, state of strain, and physicomechanical properties, which in turn affects the viability. Difficulties exists in measuring the resulting temperature distributions because of the lag in existing methods. More accurate estimates of temperature distributions may often be obtained using theoretical methods, which involve solving coupled problems in the theory of elasticity and thermal conductivity. In this work, a planar contact case in thermoelasticity is considered for frictional hardening, in which the friction disk and the workpiece are represented as an elastic plunger and the body.It is assumed that the contact normal and tangential stresses are related by Coulomb's law. Also given is a method of solving which enables the definition of the thermoelastic state with a given accuracy in the contact region for high disk speeds. 5 refs., 2 figs., 1 tab

Nanometric mechanical cutting of metallic glass investigated using atomistic simulation

Energy Technology Data Exchange (ETDEWEB)

Wu, Cheng-Da, E-mail: nanowu@cycu.edu.tw [Department of Mechanical Engineering, Chung Yuan Christian University, 200, Chung Pei Rd., Chung Li District, Taoyuan City 32023, Taiwan (China); Fang, Te-Hua, E-mail: fang.tehua@msa.hinet.net [Department of Mechanical Engineering, National Kaohsiung University of Applied Sciences, Kaohsiung 807, Taiwan (China); Su, Jih-Kai, E-mail: yummy_2468@yahoo.com.tw [Department of Mechanical Engineering, National Kaohsiung University of Applied Sciences, Kaohsiung 807, Taiwan (China)

2017-02-28

Highlights: • A nanoscale chip with a shear plane of 135° is extruded by the tool. • Tangential force and normal force increase with increasing tool nose radius. • Resistance factor increases with increasing cutting depth and temperature. - Abstract: The effects of cutting depth, tool nose radius, and temperature on the cutting mechanism and mechanics of amorphous NiAl workpieces are studied using molecular dynamics simulations based on the second-moment approximation of the many-body tight-binding potential. These effects are investigated in terms of atomic trajectories and flow field, shear strain, cutting force, resistance factor, cutting ratio, and pile-up characteristics. The simulation results show that a nanoscale chip with a shear plane of 135° is extruded by the tool from a workpiece surface during the cutting process. The workpiece atoms underneath the tool flow upward due to the adhesion force and elastic recovery. The required tangential force and normal force increase with increasing cutting depth and tool nose radius; both forces also increase with decreasing temperature. The resistance factor increases with increasing cutting depth and temperature, and decreases with increasing tool nose radius.

Magnetic property effect on transport processes in resistance spot welding

Energy Technology Data Exchange (ETDEWEB)

Wei, P S [Department of Mechanical and Electro-Mechanical Engineering, National Sun Yat-Sen University, Kaohsiung, Taiwan 80424 (China); Wu, T H, E-mail: pswei@mail.nsysu.edu.tw, E-mail: wux0064@gmail.com [Department of Mechanical Engineering, Yung Ta Institute of Technology and Commerce, Pintong, Taiwan 909 (China)

2011-08-17

This study investigates the effects of the Curie temperature and magnetic permeability on transport variables, solute distribution and nugget shapes during resistance spot welding. The Curie temperature is the temperature below which a metal or alloy is ferromagnetic with a high magnetic permeability, and above which it is paramagnetic with a small magnetic permeability. The model proposed here accounts for electromagnetic force, heat generation and contact resistance at the faying surface and electrode-workpiece interfaces and bulk resistance in workpieces. Contact resistance includes constriction and film resistances, which are functions of hardness, temperature, electrode force and surface condition. The computed results show that transport variables and nugget shapes can be consistently interpreted from the delay of response time and jump of electric current density as a result of finite magnetic diffusion, rather than through the examination of the variations of dynamic electrical resistance with time. The molten nugget on the faying surface is initiated earlier with increasing magnetic permeability and Curie temperature. A high Curie temperature enhances convection and solute mixing, and readily melts through the workpiece surface near the electrode edge. Any means to reduce the Curie temperature or magnetic permeability, such as adjusting the solute content, can be a good way to control weld quality. This study can also be applied to interpret the contact problems encountered in various electronics and packaging technologies, and so on.

A probabilistic-based approach to monitoring tool wear state and assessing its effect on workpiece quality in nickel-based alloys

Science.gov (United States)

Akhavan Niaki, Farbod

The objective of this research is first to investigate the applicability and advantage of statistical state estimation methods for predicting tool wear in machining nickel-based superalloys over deterministic methods, and second to study the effects of cutting tool wear on the quality of the part. Nickel-based superalloys are among those classes of materials that are known as hard-to-machine alloys. These materials exhibit a unique combination of maintaining their strength at high temperature and have high resistance to corrosion and creep. These unique characteristics make them an ideal candidate for harsh environments like combustion chambers of gas turbines. However, the same characteristics that make nickel-based alloys suitable for aggressive conditions introduce difficulties when machining them. High strength and low thermal conductivity accelerate the cutting tool wear and increase the possibility of the in-process tool breakage. A blunt tool nominally deteriorates the surface integrity and damages quality of the machined part by inducing high tensile residual stresses, generating micro-cracks, altering the microstructure or leaving a poor roughness profile behind. As a consequence in this case, the expensive superalloy would have to be scrapped. The current dominant solution for industry is to sacrifice the productivity rate by replacing the tool in the early stages of its life or to choose conservative cutting conditions in order to lower the wear rate and preserve workpiece quality. Thus, monitoring the state of the cutting tool and estimating its effects on part quality is a critical task for increasing productivity and profitability in machining superalloys. This work aims to first introduce a probabilistic-based framework for estimating tool wear in milling and turning of superalloys and second to study the detrimental effects of functional state of the cutting tool in terms of wear and wear rate on part quality. In the milling operation, the

Modeling and application of plasma charge current in deep penetration laser welding

International Nuclear Information System (INIS)

Zhang, Xudong; Chen, Wuzhu; Jiang, Ping; Guo, Jing; Tian, Zhiling

2003-01-01

Plasma charge current distribution during deep penetration CO 2 laser welding was analyzed theoretically and experimentally. The laser-induced plasma above the workpiece surface expands up to the nozzle, driven by the particle concentration gradient, forming an electric potential between the workpiece and the nozzle due to the large difference between the diffusion velocities of the ions and the electrons. The plasma-induced current obtained by electrically connecting the nozzle and the workpiece can be increased by adding a negative external voltage. For a fixed set of welding conditions, the plasma charge current increases with the external voltage to a saturation value. The plasma charge current decreases as the nozzle-to-workpiece distance increases. Therefore, closed-loop control of the nozzle-to-workpiece distance for laser welding can be based on the linear relationship between the plasma charge current and the distance. In addition, the amount of plasma above the keyhole can be reduced by a transverse magnetic field, which reduces the attenuation of the incident laser power by the plasma so as to increase the laser welding thermal efficiency

A study on the nuclear fusion reactor - Development of the neutral particle analyzer for the measurement of plasma temperature

Energy Technology Data Exchange (ETDEWEB)

Kang, Hee Dong [Kyungpook National University, Taegu (Korea, Republic of); Kim, Do Sung [Taegu University, Taegu (Korea, Republic of)

1996-09-01

For measurements of the plasma ion temperature of KT-1 tokamak the charge exchange neutral particle analyzer was made. The NPA was contain stripping cell, cylinderical electrostatic plate type energy analyzer, and detector. The stripping cell has three beam path. The one is empty, the one is covered with Ni-mesh, and the other is covered with Ni-mesh and carbon foil. The mesh no. of the Ni-mesh is 70 lines/inch and the thickness of the carbon foil is 50 A . The radii of the cylinderical plate of the energy analyzer are 112 mm, 95 mm, and the height of the plate is 50 mm. The voltage of the plate is 0 {approx} 1 kV. The ion and neutral particle detector are channeltron (Galileo 4839). 36 refs., 1 tab., 43 figs. (author)

Material removal and surface figure during pad polishing of fused silica

Energy Technology Data Exchange (ETDEWEB)

Suratwala, T I; Feit, M D; Steele, W A

2009-05-04

The material removal and surface figure after ceria pad polishing of fused silica glass have been measured and analyzed as a function of kinematics, loading conditions, and polishing time. Also, the friction at the workpiece/lap interface, the slope of the workpiece relative to the lap plane, and lap viscoelastic properties have been measured and correlated to material removal. The results show that the relative velocity between the workpiece & lap (determined by the kinematics) and the pressure distribution determine the spatial and temporal material removal and hence the final surface figure of the workpiece. In the case where the applied loading and relative velocity distribution over the workpiece are spatially uniform, a significant non-uniform spatial material removal from the workpiece surface is observed. This is due to a non-uniform pressure distribution resulting from: (1) a moment caused by a pivot point and interface friction forces; (2) viscoelastic relaxation of the polyurethane lap; and (3) a physical workpiece/lap interface mismatch. Both the kinematics and these contributions to the pressure distribution are quantitatively described, and then combined to form a spatial and temporal Preston model & code for material removal (called Surface Figure or SurF{copyright}). The surface figure simulations are consistent with the experiment for a wide variety of polishing conditions. This study is an important step towards deterministic full-aperture polishing, which would allow optical glass fabrication to be performed in a more repeatable, less iterative, and hence more economical manner.

Prepation and Characterization of TiO2 Nanofluid by Sol-gel Method for Cutting Tools

OpenAIRE

BİRLİK, Işıl; AZEM, N.Funda Ak; YİĞİT, Recep; EROL, Mustafa; YILDIRIM, Serdar; YURDDAŞKAL, Metin; SANCAKOĞLU, Orkut; ÇELİK, Erdal

2014-01-01

In the past few decades, rapid advances in nanotechnology have lead to emerging of new generation of coolants called as nanofluids. Nanofluids are defined as suspension of nanoparticles in a basefluid. Machining experiences high temperatures due to friction between the tool and workpiece, thus influencing the workpiece dimensional accuracy and surface quality. Further, the cutting fluids also incur a major portion of the total manufacturing cost. Nanofluids are containing oxides including MgO...

Prepation and Characterization of TiO2 Nanofluid by Sol-gel Method for Cutting Tools

OpenAIRE

BİRLİK, Işıl; AZEM, N.Funda Ak; YİĞİT, Recep; EROL, Mustafa; YILDIRIM, Serdar; YURDDAŞKAL, Metin; SANCAKOĞLU, Orkut; ÇELİK, Erdal

2015-01-01

In the past few decades, rapid advances in nanotechnology have lead to emerging of new generation of coolants called as nanofluids. Nanofluids are defined as suspension of nanoparticles in a basefluid. Machining experiences high temperatures due to friction between the tool and workpiece, thus influencing the workpiece dimensional accuracy and surface quality. Further, the cutting fluids also incur a major portion of the total manufacturing cost. Nanofluids are containing oxides including MgO...

Essentiality of Temperature Management while Modeling and Analyzing Tires Contact Forces

OpenAIRE

Corollaro, Alfredo

2014-01-01

The influence of temperature on tire performance is subject of matter in Research for many years. It is well known that the temperature affects the grip level of the tire and the cornering stiffness at the same time. Anyway, while the influence of temperature on grip level has been deeply investigated in different activities, the influence on cornering stiffness seems to be not sufficiently discussed yet. As shown in this work, the reason could be that the cornering stiffness is not influ...

Experiment research on grind-hardening of AISI5140 steel based on thermal copensation

Energy Technology Data Exchange (ETDEWEB)

Huang, Xiang Ming; Ren, Ying Hui; Zheng, Bo; Zhou, Zhixiong [College of Mechanical and Vehicle Engineering, Hunan University, Changsha, Hunan (China); Deng, Zhao Hui [Key Laboratory for High Efficiency and Precision Machining of Difficult-to-Cut Material of Hunan Province, Hunan (China)

2016-08-15

The grind-hardening process utilizes the heat generated to induce martensitic phase transformation. However, the maximum achievable harden layer depth is limited due to high grinding forces, and the tensile residual stress appears on the ground surface in the grind-hardening process. This paper proposes a new grind-hardening technology using thermal compensation. The workpiece of AISI5140 steel is preheated by electric resistance heating, and ground under the condition of the workpiece temperature 25°C, 120°C, 180°C and 240°C. The grinding force, harden layer depth and surface quality including residual stress on ground surface, surface roughness and micro-hardness are investigated. The experimental results show that a deep harden layer with a fine grain martensite can be obtained with the thermal compensation. The ground workpiece surface produces a certain compressive residual stress, and the residual compressive stress value increases with preheating temperature. As the preheating temperature increases, grinding force slightly decreases, while there is slightly increment of surface roughness. Compared with the conventional grind-hardening process, both the harden layer depth and residual stress distribution are significantly improved.

Interactions between laser and arc plasma during laser-arc hybrid welding of magnesium alloy

Science.gov (United States)

Liu, Liming; Chen, Minghua

2011-09-01

This paper presents the results of the investigation on the interactions between laser and arc plasma during laser-arc hybrid welding on magnesium alloy AZ31B using the spectral diagnose technique. By comparably analyzing the variation in plasma information (the shape, the electron temperature and density) of single tungsten inert gas (TIG) welding with the laser-arc hybrid welding, it is found that the laser affects the arc plasma through the keyhole forming on the workpiece. Depending on the welding parameters there are three kinds of interactions taking place between laser and arc plasma.

Extracting and Analyzing the Warming Trend in Global and Hemispheric Temperatures

NARCIS (Netherlands)

Estrada, Francisco; Perron, Pierre

2017-01-01

This article offers an updated and extended attribution analysis based on recently published versions of temperature and forcing datasets. It shows that both temperature and radiative forcing variables can be best represented as trend stationary processes with structural changes occurring in the

Modelling of Strains During SAW Surfacing Taking into Heat of the Weld in Temperature Field Description and Phase Transformations

Science.gov (United States)

Winczek, J.; Makles, K.; Gucwa, M.; Gnatowska, R.; Hatala, M.

2017-08-01

In the paper, the model of the thermal and structural strain calculation in a steel element during single-pass SAW surfacing is presented. The temperature field is described analytically assuming a bimodal volumetric model of heat source and a semi-infinite body model of the surfaced (rebuilt) workpiece. The electric arc is treated physically as one heat source. Part of the heat is transferred by the direct impact of the electric arc, while another part of the heat is transferred to the weld by the melted material of the electrode. Kinetics of phase transformations during heating is limited by temperature values at the beginning and at the end of austenitic transformation, while the progress of phase transformations during cooling is determined on the basis of TTT-welding diagramand JMA-K law for diffusive transformations, and K-M law for martensitic transformation. Totalstrains equal to the sum ofthermaland structuralstrainsinduced by phasetransformationsin weldingcycle.

Response surface and neural network based predictive models of cutting temperature in hard turning

Directory of Open Access Journals (Sweden)

Mozammel Mia

2016-11-01

Full Text Available The present study aimed to develop the predictive models of average tool-workpiece interface temperature in hard turning of AISI 1060 steels by coated carbide insert. The Response Surface Methodology (RSM and Artificial Neural Network (ANN were employed to predict the temperature in respect of cutting speed, feed rate and material hardness. The number and orientation of the experimental trials, conducted in both dry and high pressure coolant (HPC environments, were planned using full factorial design. The temperature was measured by using the tool-work thermocouple. In RSM model, two quadratic equations of temperature were derived from experimental data. The analysis of variance (ANOVA and mean absolute percentage error (MAPE were performed to suffice the adequacy of the models. In ANN model, 80% data were used to train and 20% data were employed for testing. Like RSM, herein, the error analysis was also conducted. The accuracy of the RSM and ANN model was found to be ⩾99%. The ANN models exhibit an error of ∼5% MAE for testing data. The regression coefficient was found to be greater than 99.9% for both dry and HPC. Both these models are acceptable, although the ANN model demonstrated a higher accuracy. These models, if employed, are expected to provide a better control of cutting temperature in turning of hardened steel.

Review of friction modeling in metal forming processes

DEFF Research Database (Denmark)

Nielsen, C.V.; Bay, N.

2018-01-01

Abstract In metal forming processes, friction between tool and workpiece is an important parameter influencing the material flow, surface quality and tool life. Theoretical models of friction in metal forming are based on analysis of the real contact area in tool-workpiece interfaces. Several...... research groups have studied and modeled the asperity flattening of workpiece material against tool surface in dry contact or in contact interfaces with only thin layers of lubrication with the aim to improve understanding of friction in metal forming. This paper aims at giving a review of the most...... conditions, normal pressure, sliding length and speed, temperature changes, friction on the flattened plateaus and deformation of the underlying material. The review illustrates the development in the understanding of asperity flattening and the methods of analysis....

Determining the ion temperature and energy distribution in a lithium-plasma interaction test stand with a retarding field energy analyzer

Science.gov (United States)

Christenson, M.; Stemmley, S.; Jung, S.; Mettler, J.; Sang, X.; Martin, D.; Kalathiparambil, K.; Ruzic, D. N.

2017-08-01

The ThermoElectric-driven Liquid-metal plasma-facing Structures (TELS) experiment at the University of Illinois is a gas-puff driven, theta-pinch plasma source that is used as a test stand for off-normal plasma events incident on materials in the edge and divertor regions of a tokamak. The ion temperatures and resulting energy distributions are crucial for understanding how well a TELS pulse can simulate an extreme event in a larger, magnetic confinement device. A retarding field energy analyzer (RFEA) has been constructed for use with such a transient plasma due to its inexpensive and robust nature. The innovation surrounding the use of a control analyzer in conjunction with an actively sampling analyzer is presented and the conditions of RFEA operation are discussed, with results presented demonstrating successful performance under extreme conditions. Such extreme conditions are defined by heat fluxes on the order of 0.8 GW m-2 and on time scales of nearly 200 μs. Measurements from the RFEA indicate two primary features for a typical TELS discharge, following closely with the pre-ionizing coaxial gun discharge characteristics. For the case using the pre-ionization pulse (PiP) and the theta pinch, the measured ion signal showed an ion temperature of 23.3 ± 6.6 eV for the first peak and 17.6 ± 1.9 eV for the second peak. For the case using only the PiP, the measured signal showed an ion temperature of 7.9 ± 1.1 eV for the first peak and 6.6 ± 0.8 eV for the second peak. These differences illustrate the effectiveness of the theta pinch for imparting energy on the ions. This information also highlights the importance of TELS as being one of the few linear pulsed plasma sources whereby moderately energetic ions will strike targets without the need for sample biasing.

Grinding temperature and energy ratio coefficient in MQL grinding of high-temperature nickel-base alloy by using different vegetable oils as base oil

Directory of Open Access Journals (Sweden)

Li Benkai

2016-08-01

Full Text Available Vegetable oil can be used as a base oil in minimal quantity of lubrication (MQL. This study compared the performances of MQL grinding by using castor oil, soybean oil, rapeseed oil, corn oil, sunflower oil, peanut oil, and palm oil as base oils. A K-P36 numerical-control precision surface grinder was used to perform plain grinding on a workpiece material with a high-temperature nickel base alloy. A YDM–III 99 three-dimensional dynamometer was used to measure grinding force, and a clip-type thermocouple was used to determine grinding temperature. The grinding force, grinding temperature, and energy ratio coefficient of MQL grinding were compared among the seven vegetable oil types. Results revealed that (1 castor oil-based MQL grinding yields the lowest grinding force but exhibits the highest grinding temperature and energy ratio coefficient; (2 palm oil-based MQL grinding generates the second lowest grinding force but shows the lowest grinding temperature and energy ratio coefficient; (3 MQL grinding based on the five other vegetable oils produces similar grinding forces, grinding temperatures, and energy ratio coefficients, with values ranging between those of castor oil and palm oil; (4 viscosity significantly influences grinding force and grinding temperature to a greater extent than fatty acid varieties and contents in vegetable oils; (5 although more viscous vegetable oil exhibits greater lubrication and significantly lower grinding force than less viscous vegetable oil, high viscosity reduces the heat exchange capability of vegetable oil and thus yields a high grinding temperature; (6 saturated fatty acid is a more efficient lubricant than unsaturated fatty acid; and (7 a short carbon chain transfers heat more effectively than a long carbon chain. Palm oil is the optimum base oil of MQL grinding, and this base oil yields 26.98 N tangential grinding force, 87.10 N normal grinding force, 119.6 °C grinding temperature, and 42.7% energy

Superplastic forging nitride ceramics

Science.gov (United States)

Panda, P.C.; Seydel, E.R.; Raj, R.

1988-03-22

A process is disclosed for preparing silicon nitride ceramic parts which are relatively flaw free and which need little or no machining, said process comprising the steps of: (a) preparing a starting powder by wet or dry mixing ingredients comprising by weight from about 70% to about 99% silicon nitride, from about 1% to about 30% of liquid phase forming additive and from 1% to about 7% free silicon; (b) cold pressing to obtain a preform of green density ranging from about 30% to about 75% of theoretical density; (c) sintering at atmospheric pressure in a nitrogen atmosphere at a temperature ranging from about 1,400 C to about 2,200 C to obtain a density which ranges from about 50% to about 100% of theoretical density and which is higher than said preform green density, and (d) press forging workpiece resulting from step (c) by isothermally uniaxially pressing said workpiece in an open die without initial contact between said workpiece and die wall perpendicular to the direction of pressing and so that pressed workpiece does not contact die wall perpendicular to the direction of pressing, to substantially final shape in a nitrogen atmosphere utilizing a temperature within the range of from about 1,400 C to essentially 1,750 C and strain rate within the range of about 10[sup [minus]7] to about 10[sup [minus]1] seconds[sup [minus]1], the temperature and strain rate being such that surface cracks do not occur, said pressing being carried out to obtain a shear deformation greater than 30% whereby superplastic forging is effected.

Cleaning and can end chamfering special machine MSCS-04

International Nuclear Information System (INIS)

Negulescu, D.; Rusu, A.; Dragomir, I.; Turcanu, V.; Bailescu, V.; Burcea, Gh.; Chitu, I.

2001-01-01

The MSCS-04 machine executes cleaning and can end chamfering of the CANDU 6 fuel element can through the following technologic chain: - manual positioning of the workpiece in the transporter feeding location; - the transport of the workpiece in front of the cleaning machine and workpiece orientation checking; - automatic loading of the workpiece in the cleaning machine; - bonding the workpiece in the cleaning machine; - cleaning the ends of the workpiece with graphite dust aspiration; - automatic disconnection of the workpiece from the cleaning machine; - automatic unloading of the cleaning machine; - disposal of the workpiece on the transporter in front of cleaning machine; workpiece's transport in front of the chamfering machine; - automatic checking of the workpiece orientation; - automatic loading of the workpiece in the chamfering machine; - axial positioning and bounding of the workpiece in the chamfering machine; chamfering the workpiece's ends with graphite dust and splinter aspiration; - disconnecting the workpiece from the chamfering machine; - automatic unloading of the workpiece from the chamfering machine with splinter blow from the workpiece interior; - workpiece disposal on transporter and the piece transport to the outlet. Details about the technological system, transport system, manipulators, cleaning and chamfering machines are given. Novel elements are highlighted and the technical characteristics are presented

Characteristics and performance of the variable polarity plasma arc welding process used in the Space Shuttle external tank

Science.gov (United States)

Hung, R. J.; Lee, C. C.; Liu, J. W.

1990-01-01

Significant advantages of the Variable Polarity Plasma Arc (VPPA) Welding Process include faster welding, fewer repairs, less joint preparation, reduced weldment distortion, and absence of porosity. Flow profiles and power distribution of argon plasma gas as a working fluid to produce plasma arc jet in the VPPA welding process was analyzed. Major loss of heat transfer for flow through the nozzle is convective heat transfer; for the plasma jet flow between the outlet of the nozzle and workpiece is radiative heat transfer; and for the flow through the keyhole of the workpiece is convective heat transfer. The majority of the power absorbed by the keyhole of the workpiece is used for melting the solid metal workpiece into a molten metallic puddle. The crown and root widths and the crown and root heights can be predicted. An algorithm for promoting automatic control of flow parameters and the dimensions of the final product of the welding specification to be used for the VPPA Welding System operated at MSFC are provided.

The variable polarity plasma arc welding process: Characteristics and performance

Science.gov (United States)

Hung, R. J.; Zhu, G. J.

1991-01-01

Significant advantages of the Variable Polarity Plasma Arc (VPPA) Welding Process include faster welding, fewer repairs, less joint preparation, reduced weldment distortion, and absence of porosity. The power distribution was analyzed for an argon plasma gas flow constituting the fluid in the VPPA Welding Process. The major heat loss at the torch nozzle is convective heat transfer; in the space between the outlet of the nozzle and the workpiece; radiative heat transfer; and in the keyhole in the workpiece, convective heat transfer. The power absorbed at the workpiece produces the molten puddle that solidifies into the weld bead. Crown and root widths, and crown and root heights of the weld bead are predicted. The basis is provided for an algorithm for automatic control of VPPA welding machine parameters to obtain desired weld bead dimensions.

Using basic metrics to analyze high-resolution temperature data in the subsurface

Science.gov (United States)

Shanafield, Margaret; McCallum, James L.; Cook, Peter G.; Noorduijn, Saskia

2017-08-01

Time-series temperature data can be summarized to provide valuable information on spatial variation in subsurface flow, using simple metrics. Such computationally light analysis is often discounted in favor of more complex models. However, this study demonstrates the merits of summarizing high-resolution temperature data, obtained from a fiber optic cable installation at several depths within a water delivery channel, into daily amplitudes and mean temperatures. These results are compared to fluid flux estimates from a one-dimensional (1D) advection-conduction model and to the results of a previous study that used a full three-dimensional (3D) model. At a depth of 0.1 m below the channel, plots of amplitude suggested areas of advective water movement (as confirmed by the 1D and 3D models). Due to lack of diurnal signal at depths below 0.1 m, mean temperature was better able to identify probable areas of water movement at depths of 0.25-0.5 m below the channel. The high density of measurements provided a 3D picture of temperature change over time within the study reach, and would be suitable for long-term monitoring in man-made environments such as constructed wetlands, recharge basins, and water-delivery channels, where a firm understanding of spatial and temporal variation in infiltration is imperative for optimal functioning.

Practical Calculation of Thermal Deformation and Manufacture Error uin Surface Grinding

Institute of Scientific and Technical Information of China (English)

周里群; 李玉平

2002-01-01

The paper submits a method to calculate thermal deformation and manufacture error in surface grinding.The author established a simplified temperature field model.and derived the thermal deformaiton of the ground workpiece,It is found that there exists not only a upwarp thermal deformation,but also a parallel expansion thermal deformation.A upwarp thermal deformation causes a concave shape error on the profile of the workpiece,and a parallel expansion thermal deformation causes a dimension error in height.The calculations of examples are given and compared with presented experiment data.

Temperature fluctuations superimposed on background temperature change

International Nuclear Information System (INIS)

Otto, James; Roberts, J.A.

2016-01-01

Proxy data allows the temperature of the Earth to be mapped over long periods of time. In this work the temperature fluctuations for over 200 proxy data sets were examined and from this set 50 sets were analyzed to test for periodic and quasi-periodic fluctuations in the data sets. Temperature reconstructions over 4 different time scales were analyzed to see if patterns emerged. Data were put into four time intervals; 4,000 years, 14,000 years, 1,000,000 years, and 3,000,000 years and analyzed with a goal to understanding periodic and quasi-periodic patterns in global temperature change superimposed on a “background” average temperature change. Quasi-periodic signatures were identified that predate the Industrial Revolution, during much of which direct data on temperature are not available. These data indicate that Earth temperatures have undergone a number of periodic and quasi-periodic intervals that contain both global warming and global cooling cycles. The fluctuations are superimposed on a background of temperature change that has a declining slope during the two periods, pre-ice age and post ice age with a transition about 12,000 BCE. The data are divided into “events” that span the time periods 3,000,000 BCE to “0” CE, 1,000,000 BCE to “0” CE, 12,000 BCE to 2,000 CE and 2,000 BCE to 2,000 CE. An equation using a quasi-periodic (frequency modulated sine waves) patterns was developed to analyze the date sets for quasi-periodic patterns. “Periodicities” which show reasonable agreement with the predictions of Milankovitch and other investigators were found in the data sets.

Analyzing the effect of cutting parameters on surface roughness and tool wear when machining nickel based hastelloy - 276

International Nuclear Information System (INIS)

Khidhir, Basim A; Mohamed, Bashir

2011-01-01

Machining parameters has an important factor on tool wear and surface finish, for that the manufacturers need to obtain optimal operating parameters with a minimum set of experiments as well as minimizing the simulations in order to reduce machining set up costs. The cutting speed is one of the most important cutting parameter to evaluate, it clearly most influences on one hand, tool life, tool stability, and cutting process quality, and on the other hand controls production flow. Due to more demanding manufacturing systems, the requirements for reliable technological information have increased. For a reliable analysis in cutting, the cutting zone (tip insert-workpiece-chip system) as the mechanics of cutting in this area are very complicated, the chip is formed in the shear plane (entrance the shear zone) and is shape in the sliding plane. The temperature contributed in the primary shear, chamfer and sticking, sliding zones are expressed as a function of unknown shear angle on the rake face and temperature modified flow stress in each zone. The experiments were carried out on a CNC lathe and surface finish and tool tip wear are measured in process. Machining experiments are conducted. Reasonable agreement is observed under turning with high depth of cut. Results of this research help to guide the design of new cutting tool materials and the studies on evaluation of machining parameters to further advance the productivity of nickel based alloy Hastelloy - 276 machining.

Crossed, Small-Deflection Energy Analyzer for Wind/Temperature Spectrometer

Science.gov (United States)

Herrero, Federico A.; Finne, Theodore T.

2010-01-01

Determination of neutral winds and ion drifts in low-Earth-orbit missions requires measurements of the angular and energy distributions of the flux of neutrals and ions entering the satellite from the ram direction. The magnitude and direction of the neutral-wind (or ion-drift) determine the location of the maximum in the angular distribution of the flux. Knowledge of the angle of maximum flux with respect to satellite coordinates (pointing) is essential to determine the wind (or ion-drift) vector. The crossed Small-Deflection Energy Analyzer (SDEA) spectrometer (see Figure 1) occupies minimal volume and consumes minimal power. Designed for upper atmosphere/ionosphere investigations at Earth altitudes above 100 km, the spectrometer operates by detecting the angular and energy distributions of neutral atoms/molecules and ions in two mutually perpendicular planes. In this configuration, the two detection planes actually cross at the spectrometer center. It is possible to merge two SDEAs so they share a common optical axis and alternate measurements between two perpendicular planes, and reduce the number of ion sources from two to one. This minimizes the volume and footprint significantly and reduces the ion source power by a factor of two. The area of the entrance aperture affects the number of ions detected/second and also determines the energy resolution. Thermionic emitters require heater power of about 100 mW to produce 1 mA of electron beam current. Typically, electron energy is about 100 eV and requires a 100-V supply for electron acceleration to supply an additional 100 mW of power. Thus, ion source power is at most 200 mW. If two ion sources were to be used, the ion source power would be, at most, 400 mW. Detector power, deflection voltage power, and microcontroller and other functions require less than 150 mW. A WTS (wind/ temperature spectrometer) with two separate optical axes would consume about 650 mW, while the crossed SDEA described here consumes about

Thermal and thermo-mechanical simulation of laser assisted machining

International Nuclear Information System (INIS)

Germain, G.; Dal Santo, P.; Lebrun, J. L.; Bellett, D.; Robert, P.

2007-01-01

Laser Assisted Machining (LAM) improves the machinability of materials by locally heating the workpiece just prior to cutting. The heat input is provided by a high power laser focused several millimeters in front of the cutting tool. Experimental investigations have confirmed that the cutting force can be decreased, by as much as 40%, for various materials (tool steel, titanium alloys and nickel alloys). The laser heat input is essentially superficial and results in non-uniform temperature profiles within the depth of the workpiece. The temperature field in the cutting zone is therefore influenced by many parameters. In order to understand the effect of the laser on chip formation and on the temperature fields in the different deformation zones, thermo-mechanical simulation were undertaken. A thermo-mechanical model for chip formation with and without the laser was also undertaken for different cutting parameters. Experimental tests for the orthogonal cutting of 42CrMo4 steel were used to validate the simulation via the prediction of the cutting force with and without the laser. The thermo-mechanical model then allowed us to highlight the differences in the temperature fields in the cutting zone with and without the laser. In particular, it was shown that for LAM the auto-heating of the material in the primary shear zone is less important and that the friction between the tool and chip also generates less heat. The temperature fields allow us to explain the reduction in the cutting force and the resulting residual stress fields in the workpiece

Faraday cup for analyzing multi-ion plasma

International Nuclear Information System (INIS)

Fujita, Takao

1987-01-01

A compact and convenient ion analyzer (a kind of a Faraday cup) is developed in order to analyze weakly ionized multi-ion plasmas. This Faraday cup consists of three mesh electrodes and a movable ion collector. With a negative gate pulse superimposed on the ion retarding bias, ions are analyzed by means of time-of-flight. The identification of ion species and measurements of ion density and ion temperature are studied. (author)

Trace impurity analyzer

International Nuclear Information System (INIS)

Schneider, W.J.; Edwards, D. Jr.

1979-01-01

The desirability for long-term reliability of large scale helium refrigerator systems used on superconducting accelerator magnets has necessitated detection of impurities to levels of a few ppM. An analyzer that measures trace impurity levels of condensable contaminants in concentrations of less than a ppM in 15 atm of He is described. The instrument makes use of the desorption temperature at an indicated pressure of the various impurities to determine the type of contaminant. The pressure rise at that temperature yields a measure of the contaminant level of the impurity. A LN 2 cryogenic charcoal trap is also employed to measure air impurities (nitrogen and oxygen) to obtain the full range of contaminant possibilities. The results of this detector which will be in use on the research and development helium refrigerator of the ISABELLE First-Cell is described

Temperature variation in metal ceramic technology analyzed using time domain optical coherence tomography

Science.gov (United States)

Sinescu, Cosmin; Topala, Florin I.; Negrutiu, Meda Lavinia; Duma, Virgil-Florin; Podoleanu, Adrian G.

2014-01-01

The quality of dental prostheses is essential in providing good quality medical services. The metal ceramic technology applied in dentistry implies ceramic sintering inside the dental oven. Every ceramic material requires a special sintering chart which is recommended by the producer. For a regular dental technician it is very difficult to evaluate if the temperature inside the oven remains the same as it is programmed on the sintering chart. Also, maintaining the calibration in time is an issue for the practitioners. Metal ceramic crowns develop a very accurate pattern for the ceramic layers depending on the temperature variation inside the oven where they are processed. Different patterns were identified in the present study for the samples processed with a variation in temperature of +30 °C to +50 °C, respectively - 30 0°C to -50 °C. The OCT imagistic evaluations performed for the normal samples present a uniform spread of the ceramic granulation inside the ceramic materials. For the samples sintered at a higher temperature an alternation between white and darker areas between the enamel and opaque layers appear. For the samples sintered at a lower temperature a decrease in the ceramic granulation from the enamel towards the opaque layer is concluded. The TD-OCT methods can therefore be used efficiently for the detection of the temperature variation due to the ceramic sintering inside the ceramic oven.

Effect of cutting temperature on hardness of SiC and diamond in the nano-cutting process of monocrystalline silicon

Science.gov (United States)

Wang, Jiachun; Li, Yuntao; Liu, Xiaoxuan; Lv, Maoqiang

2016-10-01

In the process of cutting silicon by natural diamond tools, groove wear happens on the flank face of cutting tool frequently.Scholars believe that one of the wear reasons is mechanical scratching effect by hard particles like SiC. To reveal the mechanical scratching mechanism, it is essential to study changes in the mechanical properties of hard particles and diamond, especially the effect of cutting temperature on hardness of diamond and hard particles. Molecular dynamics (MD) model that contact-zone temperature between tool and workpiece was calculated by dividing zone while nano-cutting monocrystalline silicon was established, cutting temperature values in different regions were computed as the simulation was carried out.On this basis, the models of molecular dynamics simulation of SiC and diamond were established separately with setting the initial temperature to room temperature. The laws of length change of C-C bond and Si-C bond varing with increase of simulation temperature were studied. And drawing on predecessors' research on theoretical calculation of hardness of covalent crystals and the relationship between crystal valence electron density and bond length, the curves that the hardness of diamond and SiC varing with bond length were obtained. The effect of temperature on the hardness was calculated. Results show that, local cutting temperature can reach 1300K.The rise in cutting temperature leaded to a decrease in the diamond local atomic clusters hardness,SiC local atomic clusters hardness increased. As the cutting temperature was more than 1100K,diamond began to soften, the local clusters hardness was less than that of SiC.

New methods to get valid signals at high temperature conditions by using DSP tools of the ASSA (Abnormal Signal Simulation Analyzer)

International Nuclear Information System (INIS)

Koo, Kil-Mo; Hong, Seong-Wan; Song, Jin-Ho; Baek, Won-Pil; Jung, Myung-Kwan

2012-01-01

A new method to get valid signals under high temperature conditions using DSP (Digital Signal Processing) tools of an ASSA (Abnormal Signal Simulation Analyzer) module through a signal analysis of important circuit modeling under severe accident conditions has been suggested. Already exist, such kinds of DSP technique operated by LabVIEW or MatLab code linked with PSpice code, which have convenient tools as a special function of the ASSA module including a signal reconstruction method. If we can obtain a shift data of the transient parameters such as the time constant of the R-L-C circuit affected by high temperature under a severe accident condition, it will be possible to reconstruct an abnormal signal using a trained deconvolution algorithm as a sort of DSP technique. (author)

TEMPERATURE AND HEAT FLOW WHEN TAPPING OF THE HARDENED STEEL USING DIFFERENT COOLING SYSTEMS TEMPERATURA Y FLUJO DE CALOR AL ROSCAR CON MACHOS ACERO ENDURECIDO UTILIZANDO DIVERSOS SISTEMAS DE LUBRICACIÓN

Directory of Open Access Journals (Sweden)

Lincoln Cardoso Brandão

2009-08-01

Full Text Available Machining hardened steels has always been a great challenge in metal cutting, particularly for tapping operations. In the present paper, temperature was assessed when tapping hardened AISI H13. Dry machining and two cooling/lubrication systems were used: flooded and minimum quantity of fluid (MQF with 20ml/h, both using mineral oil. The tapping operation was performed on 100 x 40 mm, 14 mm thick workpieces with 55 HRc. An implanted thermocouple technique was used for temperature measurement at distances very close to the highest thread diameter (at 0.1, 2.5 and 5.0 mm. Three thermocouples were used for each distance along the workpiece diameter at 3.0, 7.0 and 11.0 mm from the tap entrance. Measurements were replicated twice for each condition tested. An analytical theoretical heat conduction model was used to evaluate the temperature at the tool-workpiece interface and determine the heat flow and convection coefficient. The smallest temperature increase and heat flow were observed when using the flooded system, followed by the MQF, compared to the dry condition. The effect was directly proportional to the amount of lubricant applied, as well as with the MQF system, when compared to dry cutting.Trabajar los aceros endurecidos siempre ha sido un desafío para el corte de metales, particularmente en las operaciones de roscado. En el presente trabajo se mide la temperatura del acero AISI H13 endurecido, realizándose ensayos sin lubricación (seco y dos sistemas con lubricación: aceite lubricante en grandes cantidades y mínima cantidad de líquido (minimum quantity of fluid MQF a 20 ml/h, en ambos casos se utilizó aceite integral mineral. El roscado se realiza sobre probetas de prueba de 100 x 40 mm con 14mm de espesor y dureza de 55 HRc. Para medir la temperatura se utiliza la técnica de termocuplas situadas muy próximas al diámetro mayor del hilo de rosca (a 0.1, 2.5 y 5 mm de distancia. Se utiliza tres termocuplas a lo largo del espesor de

Deformation micro-mechanism for compression of magnesium alloys at room temperature analyzed by electron backscatter diffraction

International Nuclear Information System (INIS)

Song, G.S.; Chen, Q.Q.; Zhang, S.H.; Xu, Y.

2015-01-01

Highlights: • In-situ tracking on the evolution of grains orientation of magnesium alloy was carried out by EBSD. • Distributions of twin bands were closely related to the activation of extension twin variants. • Activation of extension twin significantly changes the order of Schmid factor of slips. • Pyramidal slips become the dominant deformation mode at the late stage of compression. - Abstract: In-situ tracking on the evolution of grains orientation of rolled magnesium alloy sheets compressed uniaxially at room temperature was carried out by the method of electron backscatter diffraction (EBSD), and meanwhile, distributions of twin bands, activations of twin and slips were also analyzed. The results show that the distributions of twin bands were closely related to the activation of extension twin variants. The activation of extension twin significantly changes the order of Schmid factor of different slips, and accordingly affects the activation of slips during the subsequent deformation

Grinding temperature and energy ratio coe cient in MQL grinding of high-temperature nickel-base alloy by using di erent vegetable oils as base oil

Institute of Scientific and Technical Information of China (English)

Li Benkai; Li Changhe; Zhang Yanbin; Wang Yaogang; Jia Dongzhou; Yang Min

2016-01-01

Vegetable oil can be used as a base oil in minimal quantity of lubrication (MQL). This study compared the performances of MQL grinding by using castor oil, soybean oil, rapeseed oil, corn oil, sunflower oil, peanut oil, and palm oil as base oils. A K-P36 numerical-control precision surface grinder was used to perform plain grinding on a workpiece material with a high-temperature nickel base alloy. A YDM–III 99 three-dimensional dynamometer was used to measure grinding force, and a clip-type thermocouple was used to determine grinding temperature. The grinding force, grind-ing temperature, and energy ratio coefficient of MQL grinding were compared among the seven veg-etable oil types. Results revealed that (1) castor oil-based MQL grinding yields the lowest grinding force but exhibits the highest grinding temperature and energy ratio coefficient;(2) palm oil-based MQL grinding generates the second lowest grinding force but shows the lowest grinding temperature and energy ratio coefficient;(3) MQL grinding based on the five other vegetable oils produces similar grinding forces, grinding temperatures, and energy ratio coefficients, with values ranging between those of castor oil and palm oil;(4) viscosity significantly influences grinding force and grinding tem-perature to a greater extent than fatty acid varieties and contents in vegetable oils;(5) although more viscous vegetable oil exhibits greater lubrication and significantly lower grinding force than less vis-cous vegetable oil, high viscosity reduces the heat exchange capability of vegetable oil and thus yields a high grinding temperature;(6) saturated fatty acid is a more efficient lubricant than unsaturated fatty acid;and (7) a short carbon chain transfers heat more effectively than a long carbon chain. Palm oil is the optimum base oil of MQL grinding, and this base oil yields 26.98 N tangential grinding force, 87.10 N normal grinding force, 119.6 °C grinding temperature, and 42.7%energy ratio coefficient

Method for analyzing passive silicon carbide thermometry with a continuous dilatometer to determine irradiation temperature

Science.gov (United States)

Campbell, Anne A.; Porter, Wallace D.; Katoh, Yutai; Snead, Lance L.

2016-03-01

Silicon carbide is used as a passive post-irradiation temperature monitor because the irradiation defects will anneal out above the irradiation temperature. The irradiation temperature is determined by measuring a property change after isochronal annealing, i.e., lattice spacing, dimensions, electrical resistivity, thermal diffusivity, or bulk density. However, such methods are time-consuming since the steps involved must be performed in a serial manner. This work presents the use of thermal expansion from continuous dilatometry to calculate the SiC irradiation temperature, which is an automated process requiring minimal setup time. Analysis software was written that performs the calculations to obtain the irradiation temperature and removes possible user-introduced error while standardizing the analysis. This method has been compared to an electrical resistivity and isochronal annealing investigation, and the results revealed agreement of the calculated temperatures. These results show that dilatometry is a reliable and less time-intensive process for determining irradiation temperature from passive SiC thermometry.

SINDA, Systems Improved Numerical Differencing Analyzer

Science.gov (United States)

Fink, L. C.; Pan, H. M. Y.; Ishimoto, T.

1972-01-01

Computer program has been written to analyze group of 100-node areas and then provide for summation of any number of 100-node areas to obtain temperature profile. SINDA program options offer user variety of methods for solution of thermal analog modes presented in network format.

A novel approach for analyzing glass-transition temperature vs. composition patterns: application to pharmaceutical compound+polymer systems.

Science.gov (United States)

Kalogeras, Ioannis M

2011-04-18

In medicine, polymer-based materials are commonly used as excipients of poorly water-soluble drugs. The success of the encapsulation, as well as the physicochemical stability of the products, is often reflected on their glass transition temperature (T(g)) vs. composition (w) dependencies. The shape of the T(g)(w) patterns is critically influenced by polymer's molecular mass, drug molecule's shape and molecular volume, the type and degree of shielding of hydrogen-bonding capable functional groups, as well as aspects of the preparation process. By altering mixture's T(g) the amorphous solid form of the active ingredient may be retained at ambient or body temperatures, with concomitant improvements in handling, solubility, dissolution rate and oral bioavailability. Given the importance of the problem, the glass transitions observed in pharmaceutical mixtures have been extensively analyzed, aiming to appraise the state of mixing and intermolecular interactions. Here, accumulated experimental information on related systems is re-evaluated and comparably discussed under the light of a more effective and system-inclusive T(g)(w) equation. The present analysis indicates that free volume modifications and conformational changes of the macromolecular chains dominate, over enthalpic effects of mixing, in determining thermal characteristics and crystallization inhibition/retardation. Moreover, hydrogen-bonding and ion-dipole heterocontacts--although favorable of a higher degree of mixing--appear less significant compared to the steric hindrances and the antiplasticization proffered by the higher viscosity component. Copyright © 2011 Elsevier B.V. All rights reserved.

Analyzing the electrophysiological effects of local epicardial temperature in experimental studies with isolated hearts

International Nuclear Information System (INIS)

Tormos, Alvaro; Millet, José; Guill, Antonio; Chorro, Francisco J; Cánoves, Joaquín; Mainar, Luis; Such, Luis; Alberola, Antonio; Trapero, Isabel; Such-Miquel, Luis

2008-01-01

As a result of their modulating effects upon myocardial electrophysiology, both hypo- and hyperthermia can be used to study the mechanisms that generate or sustain cardiac arrhythmias. The present study describes an original electrode developed with thick-film technology and capable of controlling regional temperature variations in the epicardium while simultaneously registering its electrical activity. In this way, it is possible to measure electrophysiological parameters of the heart at different temperatures. The results obtained with this device in a study with isolated and perfused rabbit hearts are reported. An exploration has been made of the effects of local temperature changes upon the electrophysiological parameters implicated in myocardial conduction. Likewise, an analysis has been made of the influence of local temperature upon ventricular fibrillation activation frequency. It is concluded that both regional hypo- and hyperthermia exert reversible and opposite effects upon myocardial refractoriness and conduction velocity in the altered zone. The ventricular activation wavelength determined during constant pacing at 250 ms cycles is not significantly modified, however. During ventricular fibrillation, the changes in the fibrillatory frequency do not seem to be transmitted to normal temperature zones

Analyzing the effects of urban expansion on land surface temperature patterns by landscape metrics: a case study of Isfahan city, Iran.

Science.gov (United States)

Madanian, Maliheh; Soffianian, Ali Reza; Koupai, Saeid Soltani; Pourmanafi, Saeid; Momeni, Mehdi

2018-03-03

Urban expansion can cause extensive changes in land use and land cover (LULC), leading to changes in temperature conditions. Land surface temperature (LST) is one of the key parameters that should be considered in the study of urban temperature conditions. The purpose of this study was, therefore, to investigate the effects of changes in LULC due to the expansion of the city of Isfahan on LST using landscape metrics. To this aim, two Landsat 5 and Landsat 8 images, which had been acquired, respectively, on August 2, 1985, and July 4, 2015, were used. The support vector machine method was then used to classify the images. The results showed that Isfahan city had been encountered with an increase of impervious surfaces; in fact, this class covered 15% of the total area in 1985, while this value had been increased to 30% in 2015. Then LST zoning maps were created, indicating that the bare land and impervious surfaces categories were dominant in high temperature zones, while in the zones where water was present or NDVI was high, LST was low. Then, the landscape metrics in each of the LST zones were analyzed in relation to the LULC changes, showing that LULC changes due to urban expansion changed such landscape properties as the percentage of landscape, patch density, large patch index, and aggregation index. This information could be beneficial for urban planners to monitor and manage changes in the LULC patterns.

Evolution of stacking fault tetrahedral and work hardening effect in copper single crystals

Science.gov (United States)

Liu, Hai Tao; Zhu, Xiu Fu; Sun, Ya Zhou; Xie, Wen Kun

2017-11-01

Stacking fault tetrahedral (SFT), generated in machining of copper single crystal as one type of subsurface defects, has significant influence on the performance of workpiece. In this study, molecular dynamics (MD) simulation is used to investigate the evolution of stacking fault tetrahedral in nano-cutting of copper single crystal. The result shows that SFT is nucleated at the intersection of differently oriented stacking fault (SF) planes and SFT evolves from the preform only containing incomplete surfaces into a solid defect. The evolution of SFT contains several stress fluctuations until the complete formation. Nano-indentation simulation is then employed on the machined workpiece from nano-cutting, through which the interaction between SFT and later-formed dislocations in subsurface is studied. In the meanwhile, force-depth curves obtained from nano-indentation on pristine and machined workpieces are compared to analyze the mechanical properties. By simulation of nano-cutting and nano-indentation, it is verified that SFT is a reason of the work hardening effect.

Investigation of tool engagement and cutting performance in machining a pocket

Science.gov (United States)

Adesta, E. Y. T.; Hamidon, R.; Riza, M.; Alrashidi, R. F. F. A.; Alazemi, A. F. F. S.

2018-01-01

This study investigates the variation of tool engagement for different profile of cutting. In addition, behavior of cutting force and cutting temperature for different tool engagements for machining a pocket also been explored. Initially, simple tool engagement models were developed for peripheral and slot cutting for different types of corner. Based on these models, the tool engagements for contour and zig zag tool path strategies for a rectangular shape pocket with dimension 80 mm x 60 mm were analyzed. Experiments were conducted to investigate the effect of tool engagements on cutting force and cutting temperature for the machining of a pocket of AISI H13 material. The cutting parameters used were 150m/min cutting speed, 0.05mm/tooth feed, and 0.1mm depth of cut. Based on the results obtained, the changes of cutting force and cutting temperature performance there exist a relationship between cutting force, cutting temperature and tool engagement. A higher cutting force and cutting temperature is obtained when the cutting tool goes through up milling and when the cutting tool makes a full engagement with the workpiece.

Use of fugacity model to analyze temperature-dependent removal of micro-contaminants in sewage treatment plants.

Science.gov (United States)

Thompson, Kelly; Zhang, Jianying; Zhang, Chunlong

2011-08-01

Effluents from sewage treatment plants (STPs) are known to contain residual micro-contaminants including endocrine disrupting chemicals (EDCs) despite the utilization of various removal processes. Temperature alters the efficacy of removal processes; however, experimental measurements of EDC removal at various temperatures are limited. Extrapolation of EDC behavior over a wide temperature range is possible using available physicochemical property data followed by the correction of temperature dependency. A level II fugacity-based STP model was employed by inputting parameters obtained from the literature and estimated by the US EPA's Estimations Programs Interface (EPI) including EPI's BIOWIN for temperature-dependent biodegradation half-lives. EDC removals in a three-stage activated sludge system were modeled under various temperatures and hydraulic retention times (HRTs) for representative compounds of various properties. Sensitivity analysis indicates that temperature plays a significant role in the model outcomes. Increasing temperature considerably enhances the removal of β-estradiol, ethinyestradiol, bisphenol, phenol, and tetrachloroethylene, but not testosterone with the highest biodegradation rate. The shortcomings of BIOWIN were mitigated by the correction of highly temperature-dependent biodegradation rates using the Arrhenius equation. The model predicts well the effects of operating temperature and HRTs on the removal via volatilization, adsorption, and biodegradation. The model also reveals that an impractically long HRT is needed to achieve a high EDC removal. The STP model along with temperature corrections is able to provide some useful insight into the different patterns of STP performance, and useful operational considerations relevant to EDC removal at winter low temperatures. Copyright © 2011 Elsevier Ltd. All rights reserved.

Numerical Simulation of High Frequency Induction Heating for the Design of a Casting Furnace

International Nuclear Information System (INIS)

Lee, Hye Jin; Lee, Yoon Sang; Yang, Jae Ho; Park, Jong Man

2010-01-01

Induction heating is used for various applications of the industrial manufacturing process. It provides various heat treatments such as hardening, melting, casting and so on. Induction heating is a complex process coupling the electromagnetic and thermal phenomena. In this process an alternating electric current induces electromagnetic field, which in turn induces eddy currents in the workpiece. The induced eddy currents release energy in the form of heat, which is then distributed throughout the workpiece. In this paper, the electromagnetic and thermal coupling analysis was performed by the 3 dimensional finite elements program, OPERA 3D. For convenience of calculation, a steady-state was assumed. Based on materials composing a real smelting furnace, testing the distribution of eddy current from each material and its final temperature value, we found out which material has advantage in the temperature variations among suggested materials, and confirmed which material is suitable to composing smelting furnace

Welding Current Distribution in the Work-piece and Pool in Arc Welding

Directory of Open Access Journals (Sweden)

A. M. Rybachuk

2015-01-01

Full Text Available In order to select the optimal configuration of controlling magnetic fields and build rational construction of magnetic systems, we need to know the distribution of welding current in the molten metal of the weld pool. So the objective of the work is to establish the calculated methods for determining current density in the weld pool during arc welding. The distribution of welding current in the pool depends on the field of the electrical resistance, which is determined by the deformed temperature field while arc moves with the welding speed. The previous works have shown experimentally and by simulation on the conductive paper that deformation of temperature field defines deformation of electric field. On the basis thereof, under certain boundary conditions the problem has been solved to give a general solution of differential equation, which relates the potential distribution to the temperature in the product during arc welding. This solution is obtained under the following boundary conditions: 1 metal is homogeneous; 2 input and output surfaces of heat flux and electric current coincide; 3 input and output surfaces of heat flux and electric current are insulated and equipotential; 4 other (lateral surfaces are adiabatic boundaries. Therefore, this paper pays basic attention to obtaining the analytical solution of a general differential equation, which relates distribution of potential to the temperature in the product. It considers the temperature field of the heat source, which moves at a welding speed with normal-circular distribution of the heat flow at a certain concentration factor. The distribution of current density is calculated on the assumption that the welding current is introduced through the same surface as the heat flux and the distribution of current density corresponds to the normally circular at a certain concentration factor. As a result, we get an expression that allows us to calculate the current density from the known

Computational Analysis of Material Flow During Friction Stir Welding of AA5059 Aluminum Alloys

Science.gov (United States)

Grujicic, M.; Arakere, G.; Pandurangan, B.; Ochterbeck, J. M.; Yen, C.-F.; Cheeseman, B. A.; Reynolds, A. P.; Sutton, M. A.

2012-09-01

Workpiece material flow and stirring/mixing during the friction stir welding (FSW) process are investigated computationally. Within the numerical model of the FSW process, the FSW tool is treated as a Lagrangian component while the workpiece material is treated as an Eulerian component. The employed coupled Eulerian/Lagrangian computational analysis of the welding process was of a two-way thermo-mechanical character (i.e., frictional-sliding/plastic-work dissipation is taken to act as a heat source in the thermal-energy balance equation) while temperature is allowed to affect mechanical aspects of the model through temperature-dependent material properties. The workpiece material (AA5059, solid-solution strengthened and strain-hardened aluminum alloy) is represented using a modified version of the classical Johnson-Cook model (within which the strain-hardening term is augmented to take into account for the effect of dynamic recrystallization) while the FSW tool material (AISI H13 tool steel) is modeled as an isotropic linear-elastic material. Within the analysis, the effects of some of the FSW key process parameters are investigated (e.g., weld pitch, tool tilt-angle, and the tool pin-size). The results pertaining to the material flow during FSW are compared with their experimental counterparts. It is found that, for the most part, experimentally observed material-flow characteristics are reproduced within the current FSW-process model.

Electro-thermal modelling of anode and cathode in micro-EDM

International Nuclear Information System (INIS)

Yeo, S H; Kurnia, W; Tan, P C

2007-01-01

Micro-electrical discharge machining is an evolution of conventional EDM used for fabricating three-dimensional complex micro-components and microstructure with high precision capabilities. However, due to the stochastic nature of the process, it has not been fully understood. This paper proposes an analytical model based on electro-thermal theory to estimate the geometrical dimensions of micro-crater. The model incorporates voltage, current and pulse-on-time during material removal to predict the temperature distribution on the workpiece as a result of single discharges in micro-EDM. It is assumed that the entire superheated area is ejected from the workpiece surface while only a small fraction of the molten area is expelled. For verification purposes, single discharge experiments using RC pulse generator are performed with pure tungsten as the electrode and AISI 4140 alloy steel as the workpiece. For the pulse-on-time range up to 1000 ns, the experimental and theoretical results are found to be in close agreement with average volume approximation errors of 2.7% and 6.6% for the anode and cathode, respectively

Electro-thermal modelling of anode and cathode in micro-EDM

Energy Technology Data Exchange (ETDEWEB)

Yeo, S H; Kurnia, W; Tan, P C [School of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798 (Singapore)

2007-04-21

Micro-electrical discharge machining is an evolution of conventional EDM used for fabricating three-dimensional complex micro-components and microstructure with high precision capabilities. However, due to the stochastic nature of the process, it has not been fully understood. This paper proposes an analytical model based on electro-thermal theory to estimate the geometrical dimensions of micro-crater. The model incorporates voltage, current and pulse-on-time during material removal to predict the temperature distribution on the workpiece as a result of single discharges in micro-EDM. It is assumed that the entire superheated area is ejected from the workpiece surface while only a small fraction of the molten area is expelled. For verification purposes, single discharge experiments using RC pulse generator are performed with pure tungsten as the electrode and AISI 4140 alloy steel as the workpiece. For the pulse-on-time range up to 1000 ns, the experimental and theoretical results are found to be in close agreement with average volume approximation errors of 2.7% and 6.6% for the anode and cathode, respectively.

Electro-thermal modelling of anode and cathode in micro-EDM

Science.gov (United States)

Yeo, S. H.; Kurnia, W.; Tan, P. C.

2007-04-01

Micro-electrical discharge machining is an evolution of conventional EDM used for fabricating three-dimensional complex micro-components and microstructure with high precision capabilities. However, due to the stochastic nature of the process, it has not been fully understood. This paper proposes an analytical model based on electro-thermal theory to estimate the geometrical dimensions of micro-crater. The model incorporates voltage, current and pulse-on-time during material removal to predict the temperature distribution on the workpiece as a result of single discharges in micro-EDM. It is assumed that the entire superheated area is ejected from the workpiece surface while only a small fraction of the molten area is expelled. For verification purposes, single discharge experiments using RC pulse generator are performed with pure tungsten as the electrode and AISI 4140 alloy steel as the workpiece. For the pulse-on-time range up to 1000 ns, the experimental and theoretical results are found to be in close agreement with average volume approximation errors of 2.7% and 6.6% for the anode and cathode, respectively.

On-line hydrogen-isotope measurements of organic samples using elemental chromium: An extension for high temperature elemental-analyzer techniques

Science.gov (United States)

Gehre, Matthias; Renpenning, Julian; Gilevska, Tetyana; Qi, Haiping; Coplen, Tyler B.; Meijer, Harro A.J.; Brand, Willi A.; Schimmelmann, Arndt

2015-01-01

The high temperature conversion (HTC) technique using an elemental analyzer with a glassy carbon tube and filling (temperature conversion/elemental analysis, TC/EA) is a widely used method for hydrogen isotopic analysis of water and many solid and liquid organic samples with analysis by isotope-ratio mass spectrometry (IRMS). However, the TC/EA IRMS method may produce inaccurate δ2H results, with values deviating by more than 20 mUr (milliurey = 0.001 = 1‰) from the true value for some materials. We show that a single-oven, chromium-filled elemental analyzer coupled to an IRMS substantially improves the measurement quality and reliability for hydrogen isotopic compositions of organic substances (Cr-EA method). Hot chromium maximizes the yield of molecular hydrogen in a helium carrier gas by irreversibly and quantitatively scavenging all reactive elements except hydrogen. In contrast, under TC/EA conditions, heteroelements like nitrogen or chlorine (and other halogens) can form hydrogen cyanide (HCN) or hydrogen chloride (HCl) and this can cause isotopic fractionation. The Cr-EA technique thus expands the analytical possibilities for on-line hydrogen-isotope measurements of organic samples significantly. This method yielded reproducibility values (1-sigma) for δ2H measurements on water and caffeine samples of better than 1.0 and 0.5 mUr, respectively. To overcome handling problems with water as the principal calibration anchor for hydrogen isotopic measurements, we have employed an effective and simple strategy using reference waters or other liquids sealed in silver-tube segments. These crimped silver tubes can be employed in both the Cr-EA and TC/EA techniques. They simplify considerably the normalization of hydrogen-isotope measurement data to the VSMOW-SLAP (Vienna Standard Mean Ocean Water-Standard Light Antarctic Precipitation) scale, and their use improves accuracy of the data by eliminating evaporative loss and associated isotopic fractionation while

On-line hydrogen-isotope measurements of organic samples using elemental chromium: an extension for high temperature elemental-analyzer techniques.

Science.gov (United States)

Gehre, Matthias; Renpenning, Julian; Gilevska, Tetyana; Qi, Haiping; Coplen, Tyler B; Meijer, Harro A J; Brand, Willi A; Schimmelmann, Arndt

2015-01-01

The high temperature conversion (HTC) technique using an elemental analyzer with a glassy carbon tube and filling (temperature conversion/elemental analysis, TC/EA) is a widely used method for hydrogen isotopic analysis of water and many solid and liquid organic samples with analysis by isotope-ratio mass spectrometry (IRMS). However, the TC/EA IRMS method may produce inaccurate δ(2)H results, with values deviating by more than 20 mUr (milliurey = 0.001 = 1‰) from the true value for some materials. We show that a single-oven, chromium-filled elemental analyzer coupled to an IRMS substantially improves the measurement quality and reliability for hydrogen isotopic compositions of organic substances (Cr-EA method). Hot chromium maximizes the yield of molecular hydrogen in a helium carrier gas by irreversibly and quantitatively scavenging all reactive elements except hydrogen. In contrast, under TC/EA conditions, heteroelements like nitrogen or chlorine (and other halogens) can form hydrogen cyanide (HCN) or hydrogen chloride (HCl) and this can cause isotopic fractionation. The Cr-EA technique thus expands the analytical possibilities for on-line hydrogen-isotope measurements of organic samples significantly. This method yielded reproducibility values (1-sigma) for δ(2)H measurements on water and caffeine samples of better than 1.0 and 0.5 mUr, respectively. To overcome handling problems with water as the principal calibration anchor for hydrogen isotopic measurements, we have employed an effective and simple strategy using reference waters or other liquids sealed in silver-tube segments. These crimped silver tubes can be employed in both the Cr-EA and TC/EA techniques. They simplify considerably the normalization of hydrogen-isotope measurement data to the VSMOW-SLAP (Vienna Standard Mean Ocean Water-Standard Light Antarctic Precipitation) scale, and their use improves accuracy of the data by eliminating evaporative loss and associated isotopic fractionation while

Controlled wear of vitrified abrasive materials for precision grinding ...

Indian Academy of Sciences (India)

R. Narasimhan (Krishtel eMaging) 1461 1996 Oct 15 13:05:22

2Machining Research Group, Department of Engineering, University of ... ods are applied to analyse the cutting mechanism in grinding. .... (d) Chemical reaction between abrasive and workpiece material at elevated temperatures ... most common method used for measuring wear flat area employs an optical, or an electron.

Production of Transitional Diffused Layers by Electrospark Coating

Science.gov (United States)

Smolentsev, Vladislav P.; Boldyrev, Alexander I.; Smolentsev, Evgeniy V.; Boldyrev, Alexander A.; Mozgalin, Vladislav L.

2018-03-01

The article presents a new method for production of diffused transitional layers with nano- and microthickness by local removal of nanofilms on aluminum alloys. This allows procuring of high-quality coatings on fusible alloys (for example, on aluminum ones) by materials, the melting point of which is 2-3 times higher than that of the basis (for example, of cast iron). This permits imparting new useful properties to workpieces made from light alloys with decent values for electrochemical working. The authors show that application of coatings provides minimum heating of workpieces. This enables the regulation in temperature condition of operating environment and permits efficiency improving during the process of electrochemical working by means of higher density current supply.

Determination of enthalpy, temperature, surface tension and geometry of the material transfer in PGMAW for the system argon–iron

International Nuclear Information System (INIS)

Siewert, E; Schein, J; Forster, G

2013-01-01

The metal transfer is a fundamental process in gas metal arc welding, which substantially determines the shape of the weld seam and strongly influences arc formation and stability. In this investigation the material transfer from the wire electrode (anode) to the workpiece (cathode) is analysed experimentally with high accuracy using various innovative diagnostic techniques for a pulsed gas metal arc welding (PGMAW) process. A high-speed two-colour pyrometer, a calorimeter, thermocouples, a stereo optical setup and a droplet oscillation technique are used to analyse a precisely defined PGMAW process. Thus, results obtained are verified by different measurement techniques and enable a comprehensive description of the material transfer procedure. The surface temperature of both electrodes as well as the droplet temperature, enthalpy and surface tension were determined. Furthermore, the geometry of the arc, wire, droplets and weld pool were extracted in three dimensions in order to describe the interaction between the material transfer and the formation of the weld seam. The experiments are performed using argon as shielding gas and pure iron as filler and base material to reduce complex chemical processes. It turned out that the wire feed rate has the biggest influence on droplet temperature and detachment. A correlation between weld pool formation and weld pool surface temperature gradient was observed, which is mainly a function of welding speed and wire feed rate. The experimental results obtained provide a detailed data pool for use in modelling. (paper)

Nuclear reactor fuel assembly grid measuring method and device

International Nuclear Information System (INIS)

Fink, D.J.; Cooper, F.W. Jr.

1987-01-01

A device is described for remotely measuring a dimension of a workpiece, comprising: (a) first means for measuring the dimension of the workpiece; (b) second means for limiting the force exerted by the first means against the workpiece; (c) third means connected to the first means for moving the first means in the X, Y, Z axes simultaneously relative to the workpiece; (d) fourth means for limiting the force exerted by the third means moving the first means in the X, Y, Z axes; and (e) fifth means remote from the workpiece for monitoring and controlling the movement of the first means relative to the workpiece

Mass analyzer ``MASHA'' high temperature target and plasma ion source

Science.gov (United States)

Semchenkov, A. G.; Rassadov, D. N.; Bekhterev, V. V.; Bystrov, V. A.; Chizov, A. Yu.; Dmitriev, S. N.; Efremov, A. A.; Guljaev, A. V.; Kozulin, E. M.; Oganessian, Yu. Ts.; Starodub, G. Ya.; Voskresensky, V. M.; Bogomolov, S. L.; Paschenko, S. V.; Zelenak, A.; Tikhonov, V. I.

2004-05-01

A new separator and mass analyzer of super heavy atoms (MASHA) has been created at the FLNR JINR Dubna to separate and measure masses of nuclei and molecules with precision better than 10-3. First experiments with the FEBIAD plasma ion source have been done and give an efficiency of ionization of up to 20% for Kr with a low flow test leak (6 particle μA). We suppose a magnetic field optimization, using the additional electrode (einzel lens type) in the extracting system, and an improving of the vacuum conditions in order to increase the ion source efficiency.

Mass analyzer 'MASHA' high temperature target and plasma ion source

International Nuclear Information System (INIS)

Semchenkov, A.G.; Rassadov, D.N.; Bekhterev, V.V.; Bystrov, V.A.; Chizov, A.Yu.; Dmitriev, S.N.; Efremov, A.A.; Guljaev, A.V.; Kozulin, E.M.; Oganessian, Yu.Ts.; Starodub, G.Ya.; Voskresensky, V.M.; Bogomolov, S.L.; Paschenko, S.V.; Zelenak, A.; Tikhonov, V.I.

2004-01-01

A new separator and mass analyzer of super heavy atoms (MASHA) has been created at the FLNR JINR Dubna to separate and measure masses of nuclei and molecules with precision better than 10 -3 . First experiments with the FEBIAD plasma ion source have been done and give an efficiency of ionization of up to 20% for Kr with a low flow test leak (6 particle μA). We suppose a magnetic field optimization, using the additional electrode (einzel lens type) in the extracting system, and an improving of the vacuum conditions in order to increase the ion source efficiency

Thermal analysis of friction stir welding process and investigation into affective parameters using simulation

Energy Technology Data Exchange (ETDEWEB)

Abbasi, Mahmoud [University of Kashan, Kashan (Iran, Islamic Republic of); Bagheri, Behrouz [Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Keivani, Rasoul [Islamic Azad University, Tehran (Iran, Islamic Republic of)

2015-02-15

Friction stir welding (FSW) as an efficient solid state joining process has numerous applications in industries. Temperature distribution analysis through simulation not only brings the possibility to characterize the microstructure of different zones, but also enables one to save cost and energy as optimum welding variables are obtained with less concern. In the present study, the temperature distribution during the friction stir welding (FSW) process of AA6061-T6 was evaluated using finite element method (FEM). Since experimental measurements cannot be readily made in the weld region, it is difficult to understand physics in the stir zone of the welds without simulation. Abaqus software was applied to model the parts and simulate the process of welding, while Johnson-Cook law utilized to evaluate the effect of strain rate and generated heat. FE-results were verified by experimental results. The comparisons revealed a good compatibility between the results. The effect of probe shape on temperature distribution was also studied. It was found that spherical pins result in the highest temperatures at workpieces with respect to cylindrical and tapered pins. Additionally, it was concluded that more heat is generated in workpieces as pin angle increases.

Development of a predictive system for SLM product quality

Science.gov (United States)

Park, H. S.; Tran, N. H.; Nguyen, D. S.

2017-08-01

Recently, layer by layer manufacturing or additive manufacturing (AM) has been used in many application fields. Selective laser melting (SLM) is the most attractive method for building layer by layer from metallic powders. However, applications of AM in general and SLM in particular to industry have some barriers due to the quality of the manufactured parts which are affected by the high residual stresses and large deformation. SLM process is characterized by high heat source and fast solidification which lead to large thermal stress. The aim of this research is to develop a system for predicting the printed part quality during SLM process by simulation in consideration of the temperature distribution on the workpiece. For carrying out the system, model for predicting the temperature distribution was established. From this model, influences of process parameters to temperature distribution were analysed. The thermal model in consideration of relationship among printing parameters with temperature distribution is used for optimizing printing process parameters. Then, these results are used for calculating residual stress and predicting the workpiece deformation. The functionality of the proposed predictive system is proven through a case study on aluminium material manufactured on a MetalSys150 - SLM machine.

Thermal analysis of friction stir welding process and investigation into affective parameters using simulation

International Nuclear Information System (INIS)

Abbasi, Mahmoud; Bagheri, Behrouz; Keivani, Rasoul

2015-01-01

Friction stir welding (FSW) as an efficient solid state joining process has numerous applications in industries. Temperature distribution analysis through simulation not only brings the possibility to characterize the microstructure of different zones, but also enables one to save cost and energy as optimum welding variables are obtained with less concern. In the present study, the temperature distribution during the friction stir welding (FSW) process of AA6061-T6 was evaluated using finite element method (FEM). Since experimental measurements cannot be readily made in the weld region, it is difficult to understand physics in the stir zone of the welds without simulation. Abaqus software was applied to model the parts and simulate the process of welding, while Johnson-Cook law utilized to evaluate the effect of strain rate and generated heat. FE-results were verified by experimental results. The comparisons revealed a good compatibility between the results. The effect of probe shape on temperature distribution was also studied. It was found that spherical pins result in the highest temperatures at workpieces with respect to cylindrical and tapered pins. Additionally, it was concluded that more heat is generated in workpieces as pin angle increases.

Effect of Electrical Discharge Machining on Stress Concentration in Titanium Alloy Holes.

Science.gov (United States)

Hsu, Wei-Hsuan; Chien, Wan-Ting

2016-11-24

Titanium alloys have several advantages, such as a high strength-to-weight ratio. However, the machinability of titanium alloys is not as good as its mechanical properties. Many machining processes have been used to fabricate titanium alloys. Among these machining processes, electrical discharge machining (EDM) has the advantage of processing efficiency. EDM is based on thermoelectric energy between a workpiece and an electrode. A pulse discharge occurs in a small gap between the workpiece and electrode. Then, the material from the workpiece is removed through melting and vaporization. However, defects such as cracks and notches are often detected at the boundary of holes fabricated using EDM and the irregular profile of EDM holes reduces product quality. In this study, an innovative method was proposed to estimate the effect of EDM parameters on the surface quality of the holes. The method combining the finite element method and image processing can rapidly evaluate the stress concentration factor of a workpiece. The stress concentration factor was assumed as an index of EDM process performance for estimating the surface quality of EDM holes. In EDM manufacturing processes, Ti-6Al-4V was used as an experimental material and, as process parameters, pulse current and pulse on-time were taken into account. The results showed that finite element simulations can effectively analyze stress concentration in EDM holes. Using high energy during EDM leads to poor hole quality, and the stress concentration factor of a workpiece is correlated to hole quality. The maximum stress concentration factor for an EDM hole was more than four times that for the same diameter of the undamaged hole.

Prediction of deformations of steel plate by artificial neural network in forming process with induction heating

International Nuclear Information System (INIS)

Nguyen, Truong Thinh; Yang, Young Soo; Bae, Kang Yul; Choi, Sung Nam

2009-01-01

To control a heat source easily in the forming process of steel plate with heating, the electro-magnetic induction process has been used as a substitute of the flame heating process. However, only few studies have analyzed the deformation of a workpiece in the induction heating process by using a mathematical model. This is mainly due to the difficulty of modeling the heat flux from the inductor traveling on the conductive plate during the induction process. In this study, the heat flux distribution over a steel plate during the induction process is first analyzed by a numerical method with the assumption that the process is in a quasi-stationary state around the inductor and also that the heat flux itself greatly depends on the temperature of the workpiece. With the heat flux, heat flow and thermo-mechanical analyses on the plate to obtain deformations during the heating process are then performed with a commercial FEM program for 34 combinations of heating parameters. An artificial neural network is proposed to build a simplified relationship between deformations and heating parameters that can be easily utilized to predict deformations of steel plate with a wide range of heating parameters in the heating process. After its architecture is optimized, the artificial neural network is trained with the deformations obtained from the FEM analyses as outputs and the related heating parameters as inputs. The predicted outputs from the neural network are compared with those of the experiments and the numerical results. They are in good agreement

Method for atmospheric pressure reactive atom plasma processing for surface modification

Science.gov (United States)

Carr, Jeffrey W [Livermore, CA

2009-09-22

Reactive atom plasma processing can be used to shape, polish, planarize and clean the surfaces of difficult materials with minimal subsurface damage. The apparatus and methods use a plasma torch, such as a conventional ICP torch. The workpiece and plasma torch are moved with respect to each other, whether by translating and/or rotating the workpiece, the plasma, or both. The plasma discharge from the torch can be used to shape, planarize, polish, and/or clean the surface of the workpiece, as well as to thin the workpiece. The processing may cause minimal or no damage to the workpiece underneath the surface, and may involve removing material from the surface of the workpiece.

PLT and PDX perpendicular charge-exchange analyzers

International Nuclear Information System (INIS)

Mueller, D.; Hammett, G.W.; McCune, D.C.

1986-01-01

The perpendicular charge-exchange systems used on the poloidal divertor experiment and the Princeton large torus are comprised of ten-channel, mass-resolved, charge-exchange analyzers. Results from these systems indicate that instrumental effects can lead to erroneous temperature measurements during deuterium neutral beam injection or at low hydrogen concentrations

Temperature trends with reduced impact of ocean air temperature

DEFF Research Database (Denmark)

Lansner, Frank; Pedersen, Jens Olaf Pepke

2018-01-01

Temperature data 1900–2010 from meteorological stations across the world have been analyzed and it has been found that all land areas generally have two different valid temperature trends. Coastal stations and hill stations facing ocean winds are normally more warm-trended than the valley station...

MEASURING INFORMATION INTEGR-ATION MODEL FOR CAD/CMM

Institute of Scientific and Technical Information of China (English)

无

2003-01-01

A CAD/CMM workpiece modeling system based on IGES file is proposed. The modeling system is implemented by using a new method for labelling the tolerance items of 3D workpiece. The concept-"feature face" is used in the method. First the CAD data of workpiece are extracted and recognized automatically. Then a workpiece model is generated, which is the integration of pure 3D geometry form with its corresponding inspection items. The principle of workpiece modeling is also presented. At last, the experiment results are shown and correctness of the model is certified.

Cutting assembly

Science.gov (United States)

Racki, Daniel J.; Swenson, Clark E.; Bencloski, William A.; Wineman, Arthur L.

1984-01-01

A cutting apparatus includes a support table mounted for movement toward and away from a workpiece and carrying a mirror which directs a cutting laser beam onto the workpiece. A carrier is rotatably and pivotally mounted on the support table between the mirror and workpiece and supports a conduit discharging gas toward the point of impingement of the laser beam on the workpiece. Means are provided for rotating the carrier relative to the support table to place the gas discharging conduit in the proper positions for cuts made in different directions on the workpiece.

Verfahren zur lokal gezielten Waermebehandlung von Werkstueckoberflaechen

OpenAIRE

Schwarz, T.; Morgenthal, L.; Pollack, D.; Quitzow, A.

2000-01-01

DE 19853733 C UPAB: 20000426 NOVELTY - The temperature of the laser spot or at least its direct vicinity is measured with local resolution, with the temperature measurement spot (2,2') covered by at least one pyrometer being smaller than the laser spot. The temperature measurement spot synchronously follows the motion of the laser spot over the workpiece surface. Several controllers or control loops are used for sequential control of the laser output power. USE - For local heat treatment (com...

Investigation on caloric requirement of biomass pyrolysis using TG-DSC analyzer

Energy Technology Data Exchange (ETDEWEB)

He Fang [Institute of Utilization of Biomass, Shandong University of Technology, No. 12, Zhangzhou Road, Zibo, Shandong 255049 (China)]. E-mail: hf@sdut.edu.cn; Yi Weiming [Institute of Utilization of Biomass, Shandong University of Technology, No. 12, Zhangzhou Road, Zibo, Shandong 255049 (China); Bai Xueyuan [Institute of Utilization of Biomass, Shandong University of Technology, No. 12, Zhangzhou Road, Zibo, Shandong 255049 (China)

2006-09-15

The caloric requirement of biomass pyrolysis has an important influence on the course of the thermal conversion. However, precise data are difficult to achieve by the current calculation method because of the complexity of the process. A new method for achieving the caloric requirement of the process by integrating the differential scanning calorimetry (DSC) curves was proposed after the simultaneous thermal analyzer (TG-DSC) and DSC curves were investigated. Experiments were conducted for wheat straw, cotton stalk, pine and peanut shell on a Netsch STA 449C analyzer. Powder samples were put into a platinum crucible with a lid on a high accuracy DSC-cp sample holder in the furnace and then heated from ambient temperature up to the maximum temperature of 973 K at the heating rate of 10 K/min in the analyzer. The product gases were swept away by 25 ml/min nitrogen. Mass changes (TG) and calorimetric effects (DSC) were recorded and analyzed. The process was investigated in detail through comparison of the DTG (differential thermogravimetric) and DSC curves of wheat straw. After the water influence in the DSC was eliminated, the relationship of the caloric requirement with the temperature of the aforementioned dry biomass was obtained by integrating the DSC curve. The results showed that 523 kJ, 459 kJ, 646 kJ and 385 kJ were required, respectively, to increase the temperature of 1 kg of dried wheat straw, cotton stalk, pine and peanut from 303 K to 673 K.

A molecular dynamics investigation into the mechanisms of subsurface damage and material removal of monocrystalline copper subjected to nanoscale high speed grinding

International Nuclear Information System (INIS)

Li, Jia; Fang, Qihong; Liu, Youwen; Zhang, Liangchi

2014-01-01

This paper investigates the mechanisms of subsurface damage and material removal of monocrystalline copper when it is under a nanoscale high speed grinding of a diamond tip. The analysis was carried out with the aid of three-dimensional molecular dynamics simulations. The key factors that would influence the deformation of the material were carefully explored by analyzing the chip, dislocation movement, and workpiece deformation, which include grinding speed, depth of cut, grid tip radius, crystal orientation and machining angle of copper. An analytical model was also established to predict the emission of partial dislocations during the nanoscale high speed grinding. The investigation showed that a higher grinding velocity, a larger tip radius or a larger depth of cut would result in a larger chipping volume and a greater temperature rise in the copper workpiece. A lower grinding velocity would produce more intrinsic stacking faults. It was also found that the transition of deformation mechanisms depends on the competition between the dislocations and deformation twinning. There is a critical machining angle, at which a higher velocity, a smaller tip radius, or a smaller depth of cut will reduce the subsurface damage and improve the smoothness of a ground surface. The established analytical model showed that the Shockley dislocation emission is most likely to occur with the crystal orientations of (0 0 1)[1 0 0] at 45° angle.

Thermography and Sonic Anemometry to Analyze Air Heaters in Mediterranean Greenhouses

Directory of Open Access Journals (Sweden)

Araceli Peña

2012-10-01

Full Text Available The present work has developed a methodology based on thermography and sonic anemometry for studying the microclimate in Mediterranean greenhouses equipped with air heaters and polyethylene distribution ducts to distribute the warm air. Sonic anemometry allows us to identify the airflow pattern generated by the heaters and to analyze the temperature distribution inside the greenhouse, while thermography provides accurate crop temperature data. Air distribution by means of perforated polyethylene ducts at ground level, widely used in Mediterranean-type greenhouses, can generate heterogeneous temperature distributions inside the greenhouse when the system is not correctly designed. The system analyzed in this work used a polyethylene duct with a row of hot air outlet holes (all of equal diameter that expel warm air toward the ground to avoid plant damage. We have observed that this design (the most widely used in Almería’s greenhouses produces stagnation of hot air in the highest part of the structure, reducing the heating of the crop zone. Using 88 kW heating power (146.7 W∙m−2 the temperature inside the greenhouse is maintained 7.2 to 11.2 °C above the outside temperature. The crop temperature (17.6 to 19.9 °C was maintained above the minimum recommended value of 10 °C.

Thermography and sonic anemometry to analyze air heaters in Mediterranean greenhouses.

Science.gov (United States)

López, Alejandro; Valera, Diego L; Molina-Aiz, Francisco; Peña, Araceli

2012-10-16

The present work has developed a methodology based on thermography and sonic anemometry for studying the microclimate in Mediterranean greenhouses equipped with air heaters and polyethylene distribution ducts to distribute the warm air. Sonic anemometry allows us to identify the airflow pattern generated by the heaters and to analyze the temperature distribution inside the greenhouse, while thermography provides accurate crop temperature data. Air distribution by means of perforated polyethylene ducts at ground level, widely used in Mediterranean-type greenhouses, can generate heterogeneous temperature distributions inside the greenhouse when the system is not correctly designed. The system analyzed in this work used a polyethylene duct with a row of hot air outlet holes (all of equal diameter) that expel warm air toward the ground to avoid plant damage. We have observed that this design (the most widely used in Almería's greenhouses) produces stagnation of hot air in the highest part of the structure, reducing the heating of the crop zone. Using 88 kW heating power (146.7 W ∙ m(-2)) the temperature inside the greenhouse is maintained 7.2 to 11.2 °C above the outside temperature. The crop temperature (17.6 to 19.9 °C) was maintained above the minimum recommended value of 10 °C.

Deliverable 1.2 Specification of industrial benchmark tests

DEFF Research Database (Denmark)

Arentoft, Mogens; Ravn, Bjarne Gottlieb

Technical report for the Growth project: IMPRESS, Improvement of precision in forming by simultaneous modelling of deflections in workpiece-die-press system - Output from WP1: Numerical simulation of deflections in workpiece-die-press system.......Technical report for the Growth project: IMPRESS, Improvement of precision in forming by simultaneous modelling of deflections in workpiece-die-press system - Output from WP1: Numerical simulation of deflections in workpiece-die-press system....

Applying Petroleum the Pressure Buildup Well Test Procedure on Thermal Response Test—A Novel Method for Analyzing Temperature Recovery Period

Directory of Open Access Journals (Sweden)

Tomislav Kurevija

2018-02-01

Full Text Available The theory of Thermal Response Testing (TRT is a well-known part of the sizing process of the geothermal exchange system. Multiple parameters influence the accuracy of effective ground thermal conductivity measurement; like testing time, variable power, climate interferences, groundwater effect, etc. To improve the accuracy of the TRT, we introduced a procedure to additionally analyze falloff temperature decline after the power test. The method is based on a premise of analogy between TRT and petroleum well testing, since the origin of both procedures lies in the diffusivity equation with solutions for heat conduction or pressure analysis during radial flow. Applying pressure build-up test interpretation techniques to borehole heat exchanger testing, greater accuracy could be achieved since ground conductivity could be obtained from this period. Analysis was conducted on a coaxial exchanger with five different power steps, and with both direct and reverse flow regimes. Each test was set with 96 h of classical TRT, followed by 96 h of temperature decline, making for almost 2000 h of cumulative borehole testing. Results showed that the ground conductivity value could vary by as much as 25%, depending on test time, seasonal period and power fluctuations, while the thermal conductivity obtained from the falloff period provided more stable values, with only a 10% value variation.

Apparatus and method for deterministic control of surface figure during full aperture polishing

Science.gov (United States)

Suratwala, Tayyab Ishaq; Feit, Michael Dennis; Steele, William Augustus

2013-11-19

A polishing system configured to polish a lap includes a lap configured to contact a workpiece for polishing the workpiece; and a septum configured to contact the lap. The septum has an aperture formed therein. The radius of the aperture and radius the workpiece are substantially the same. The aperture and the workpiece have centers disposed at substantially the same radial distance from a center of the lap. The aperture is disposed along a first radial direction from the center of the lap, and the workpiece is disposed along a second radial direction from the center of the lap. The first and second radial directions may be opposite directions.

Apparatus and method for deterministic control of surface figure during full aperture pad polishing

Science.gov (United States)

Suratwala, Tayyab Ishaq; Feit, Michael Douglas; Steele, William Augustus

2017-10-10

A polishing system configured to polish a lap includes a lap configured to contact a workpiece for polishing the workpiece; and a septum configured to contact the lap. The septum has an aperture formed therein. The radius of the aperture and radius the workpiece are substantially the same. The aperture and the workpiece have centers disposed at substantially the same radial distance from a center of the lap. The aperture is disposed along a first radial direction from the center of the lap, and the workpiece is disposed along a second radial direction from the center of the lap. The first and second radial directions may be opposite directions.

Numerical Simulation of the Moving Induction Heating Process with Magnetic Flux Concentrator

Directory of Open Access Journals (Sweden)

Feng Li

2013-01-01

Full Text Available The induction heating with ferromagnetic metal powder bonded magnetic flux concentrator (MPB-MFC demonstrates more advantages in surface heating treatments of metal. However, the moving heating application is mostly applied in the industrial production. Therefore, the analytical understanding of the mechanism, efficiency, and controllability of the moving induction heating process becomes necessary for process design and optimization. This paper studies the mechanism of the moving induction heating with magnetic flux concentrator. The MPB-MFC assisted moving induction heating for Inconel 718 alloy is studied by establishing the finite element simulation model. The temperature field distribution is analyzed, and the factors influencing the temperature are studied. The conclusion demonstrates that the velocity of the workpiece should be controlled properly and the heat transfer coefficient (HTC has little impact on the temperature development, compared with other input parameters. In addition, the validity of the static numerical model is verified by comparing the finite element simulation with experimental results on AISI 1045 steel. The numerical model established in this work can provide comprehensive understanding for the process control in production.

Simulation and analysis of hot forging process for industrial locking gear elevators

Science.gov (United States)

Maarefdoust, M.; Kadkhodayan, M.

2010-06-01

In this paper hot forging process for industrial locking gear elevators is simulated and analyzed. An increase in demand of industrial locking gear elevators with better quality and lower price caused the machining process to be replaced by hot forging process. Production of industrial locking gear elevators by means of hot forging process is affected by many parameters such as billet temperature, geometry of die and geometry of pre-formatted billet. In this study the influences of billet temperature on effective plastic strain, radius of die corners on internal stress of billet and thickness of flash on required force of press are investigated by means of computer simulation. Three-dimensional modeling of initial material and die are performed by Solid Edge, while simulation and analysis of forging are performed by Super Forge. Based on the computer simulation the required dies are designed and the workpieces are formed. Comparison of simulation results with experimental data demonstrates great compatibility.

Deliverable 1.1 Spec. of industrial problems

DEFF Research Database (Denmark)

Arentoft, Mogens; Ravn, Bjarne Gottlieb

Technical report for the Growth roject: IMPRESS, Improvement of precision in formong by simultaneous modelling of deflections in workpiece-die-press system -IMPRESS Output from WP1: Numerical simulation of deflections in workpiece-die-press system......Technical report for the Growth roject: IMPRESS, Improvement of precision in formong by simultaneous modelling of deflections in workpiece-die-press system -IMPRESS Output from WP1: Numerical simulation of deflections in workpiece-die-press system...

Computational Analysis and Experimental Validation of the Friction-Stir Welding Behavior of Ti-6Al-4V

Science.gov (United States)

2011-01-01

tempera- ture and high-strength workpiece materials like tita - nium. Specifically, it was shown that due to high attendant temperatures these tools...relative amounts of the two phases and are typically classified as a-type, aþb-type, and b-type alloys. Among tita - nium alloys, aþb-type are of

Thermal study of sintered (Th-U)O2 MOX pellet by a commercial thermo-gravimetric analyzer coupled with an evolved gas analyzer

International Nuclear Information System (INIS)

Mahanty, B.N.; Khan, F.A.; Karande, A.; Prakash, A.; Afzal, Md.; Panakkal, J.P.; Kamath, H.S.

2010-01-01

Full text: Fabrication of (Th-U)O 2 MOX pellets by the impregnation agglomerate pelletization (lAP) process is being explored in Advanced Fuel Fabrication Facility, BARC, Tarapur for the forthcoming Advanced Heavy Water Reactor (AHWR). High temperature thermal study of this fuel is important in order to understand the behaviour of the fuel under the operational temperature of the reactor. In this study, fabrication of ThO 2 -3%UO 2 was carried out by impregnation agglomerate pelletization process and subsequently sintered in reducing or air atmosphere. The degassed pellets were broken into small pieces and subjected to high temperature (1050 deg C-1250 deg C) heating under high pure argon gas in a commercial thermal analyzer. Subsequently the evolved gases were qualitatively analyzed by a quadrupole mass analyzer. The pellet sintered in reducing atmosphere (IAP-R) shows an increase in weight after the analysis where as the pellet sintered in oxidizing atmosphere (IAP-O) shows a decrease in final weight. The IAP-R pellet may become slightly hyper-stoichiometric on heating due to the presence of small amount of oxygen in the high pure argon gas. This is further supported by the mass spectrum at m/z 32(O 2 + ) that shows a decrease in the signal intensity as the temperature of analysis increases. The sharp decrease of the signal intensity at m/z 32(O 2 + ) started at 920 deg C temperature may be attributed to the formation of SO 2 (m/z=64) and CO 2 (m/z=44) gases. On the other hand the IAP-O pellet being hyper stoichiometric initially may lose its weight to form water on reaction with the excess oxygen on heating due to the presence ( small amount of hydrogen in the high pure argon gas. This is being supported by the appearance of small peak at m/z 18 (H 2 O + ) in the mass spectrum. The formation of SO 2 and CO 2 gases started at higher temperature in case of IAP-O pellet as compared to that of IAP-R pellet. This may be due to the higher density achieved in case of

Plant analyzer for high-speed interactive simulation of BWR plant transients

International Nuclear Information System (INIS)

Cheng, H.S.; Lekach, S.V.; Mallen, A.N.; Wulff, W.; Cerbone, R.J.

1984-01-01

A combination of advanced modeling techniques and modern, special-purpose peripheral minicomputer technology was utilized to develop a plant analyzer which affords realistic predictions of plant transients and severe off-normal events in LWR power plants through on-line simulations at speeds up to 10 times faster than actual process speeds. The mathematical models account for nonequilibrium, nonhomogeneous two-phase flow effects in the coolant, for acoustical effects in the steam line and for the dynamics of the entire balance of the plant. Reactor core models include point kinetics with reactivity feedback due to void fraction, fuel temperature, coolant temperature, and boron concentration as well as a conduction model for predicting fuel and clad temperatures. Control systems and trip logic for plant protection systems are also simulated. The AD10 of Applied Dynamics International, a special-purpose peripheral processor, is used as the principal hardware of the plant analyzer

Thermodynamic study of residual heat from a high temperature nuclear reactor to analyze its viability in cogeneration processes

International Nuclear Information System (INIS)

Santillan R, A.; Valle H, J.; Escalante, J. A.

2015-09-01

In this paper the thermodynamic study of a nuclear power plant of high temperature at gas turbine (GTHTR300) is presented for estimating the exploitable waste heat in a process of desalination of seawater. One of the most studied and viable sustainable energy for the production of electricity, without the emission of greenhouse gases, is the nuclear energy. The fourth generation nuclear power plants have greater advantages than those currently installed plants; these advantages have to do with security, increased efficiencies and feasibility to be coupled to electrical cogeneration processes. In this paper the thermodynamic study of a nuclear power plant type GTHTR300 is realized, which is selected by greater efficiencies and have optimal conditions for use in electrical cogeneration processes due to high operating temperatures, which are between 700 and 950 degrees Celsius. The aim of the study is to determine the heat losses and the work done at each stage of the system, determining where they are the greatest losses and analyzing in that processes can be taken advantage. Based on the study was appointed that most of the energy losses are in form of heat in the coolers and usually this is emitted into the atmosphere without being used. From the results a process of desalination of seawater as electrical cogeneration process is proposed. This paper contains a brief description of the operation of the nuclear power plant, focusing on operation conditions and thermodynamic characteristics for the implementation of electrical cogeneration process, a thermodynamic analysis based on mass and energy balance was developed. The results allow quantifying the losses of thermal energy and determining the optimal section for coupling of the reactor with the desalination process, seeking to have a great overall efficiency. (Author)

Temperature oscillations at critical temperature in two-phase flow

International Nuclear Information System (INIS)

Brevi, R.; Cumo, M.; Palmieri, A.; Pitimada, D.

Some experiments on the temperature oscillations, or thermal cycling, which occur with steam-water flow in once-through cooling systems at the critical temperature zone, i.e., when dryout occurs, are described. A theoretical analysis is done on the characteristic frequency of the oscillations, and the parameters upon which the operating characteristics and the physical properties of the fluid depend. Finally, the temperature distribution in the critical zone is analyzed, examining the thermal transitions that occur due to the rapid variations in the coefficient of heat transfer

Evaluation of coronary band temperatures in healthy horses

DEFF Research Database (Denmark)

Rosenmeier, Jesper G.; Strathe, Anders Bjerring; Andersen, Pia Haubro

2012-01-01

To measure coronary band temperature (CBT) in healthy horses fed high-fructan or low-carbohydrate diets and to analyze the association of CBT with diet, time of day, and ambient temperature.......To measure coronary band temperature (CBT) in healthy horses fed high-fructan or low-carbohydrate diets and to analyze the association of CBT with diet, time of day, and ambient temperature....

Methods for Analyzing Electric Load Shape and its Variability

Energy Technology Data Exchange (ETDEWEB)

Price, Philip

2010-05-12

Current methods of summarizing and analyzing electric load shape are discussed briefly and compared. Simple rules of thumb for graphical display of load shapes are suggested. We propose a set of parameters that quantitatively describe the load shape in many buildings. Using the example of a linear regression model to predict load shape from time and temperature, we show how quantities such as the load?s sensitivity to outdoor temperature, and the effectiveness of demand response (DR), can be quantified. Examples are presented using real building data.

EXPERIMENTAL INVESTIGATION OF THE TOOL-CHIP INTERFACE TMPERATURES ON UNCOATED CEMENTIDE CARBIDE CUTTING TOOLS

Directory of Open Access Journals (Sweden)

Kasım HABALI

2005-01-01

Full Text Available It is known that the temperature as the result of the heat developed during machining at the tool-chip interface has an influence on the tool life and workpiece surface guality and the methods for measuring this temperature are constantly under investigation. In this study, the measurement of tool-chip interface temperature using toolworkpiece termocouple method was investigated. The test were carried out on a AISI 1040 steel and the toolchip interface temperature variation was examined depending on the cutting speed and feed rate. The obtained groups show that cutting speed has more influence on the temperature than feedrate has.

Analysis of the influence of infeed rate and cutting fluid on cylindrical grinding processes using a conventional wheel

Directory of Open Access Journals (Sweden)

Bianchi Eduardo Carlos

2004-01-01

Full Text Available New worldwide trends such as globalization have rendered grinding processes increasingly important for industry, making it essential to perform in-depth studies of variations in grinding process parameters in the pursuit of greater cost effectiveness. This paper presents a comparative analysis of three different infeed rates, using a conventional grinding wheel on quenched and tempered D2 steel workpieces. Higher infeed rates are known to be correlated with shorter grinding times, rendering the process more economically attractive. Two different coolant fluids, 5% emulsion and pure oil, were used. The tests were carried out using the smallest possible amount of coolant and an optimized 5 mm diameter nozzle. The parameters analyzed were tangential force, specific energy, acoustic emission, roundness error and surface roughness. The surfaces of the workpieces were also examined by scanning electron microscopy (SEM. The results revealed that increased infeed rates could reduce processing times without compromising the quality of the workpiece profile, thereby reducing the cost of the process. The best cutting fluid, albeit more harmful to human health and less environmentally friendly, was found to be pure oil.

Analysis of Large-Strain Extrusion Machining with Different Chip Compression Ratios

Directory of Open Access Journals (Sweden)

Wen Jun Deng

2012-01-01

Full Text Available Large-Strain Extrusion Machining (LSEM is a novel-introduced process for deforming materials to very high plastic strains to produce ultra-fine nanostructured materials. Before the technique can be exploited, it is important to understand the deformation behavior of the workpiece and its relationship to the machining parameters and friction conditions. This paper reports finite-element method (FEM analysis of the LSEM process to understand the evolution of temperature field, effective strain, and strain rate under different chip compression ratios. The cutting and thrust forces are also analyzed with respect to time. The results show that LSEM can produce very high strains by changing in the value of chip compression ratio, thereby enabling the production of nanostructured materials. The shape of the chip produced by LSEM can also be geometrically well constrained.

Experimental estimation and optimization of process parameters under minimum quantity lubrication and dry turning of AISI-4340 with different carbide inserts

Energy Technology Data Exchange (ETDEWEB)

Saini, Akash; Setia, Sunil [Lovely Professional University, Phagwara (India); Dhiman, Suresh; Sharma, Rajesh [National Institute of Technology, Hamirpur (India)

2014-06-15

An experimental study has been performed on AISI 4340 steel in this paper. The influence of approach angle, feed rate, cutting speed and depth of cut has been on cutting forces and tool tip temperature has been experimentally investigated. Before conducting experiments on the AISI 4340 steel work-piece, the chemical composition test, microstructure test were performed and hardness of the work-piece was improved by heat treatment. A total of 64 experiments each by two different coated carbide inserts (PVD and CVD-coated) were conducted on AISI-4340 steel under different environmental conditions (dry and MQL machining). During the experiments, approach angle, cutting speed, feed rate are varied to four levels and the depth of cut is kept constant to investigate the effect of the same on the three cutting forces component and the temperature variations on the tool-tip. It is observed that the main cutting force was largest among the three cutting force components in case of AISI 4340 steel turning and MQL machining show beneficial effects compared to dry machining.

Experimental estimation and optimization of process parameters under minimum quantity lubrication and dry turning of AISI-4340 with different carbide inserts

International Nuclear Information System (INIS)

Saini, Akash; Setia, Sunil; Dhiman, Suresh; Sharma, Rajesh

2014-01-01

An experimental study has been performed on AISI 4340 steel in this paper. The influence of approach angle, feed rate, cutting speed and depth of cut has been on cutting forces and tool tip temperature has been experimentally investigated. Before conducting experiments on the AISI 4340 steel work-piece, the chemical composition test, microstructure test were performed and hardness of the work-piece was improved by heat treatment. A total of 64 experiments each by two different coated carbide inserts (PVD and CVD-coated) were conducted on AISI-4340 steel under different environmental conditions (dry and MQL machining). During the experiments, approach angle, cutting speed, feed rate are varied to four levels and the depth of cut is kept constant to investigate the effect of the same on the three cutting forces component and the temperature variations on the tool-tip. It is observed that the main cutting force was largest among the three cutting force components in case of AISI 4340 steel turning and MQL machining show beneficial effects compared to dry machining.

Borehole Stability in High-Temperature Formations

Science.gov (United States)

Yan, Chuanliang; Deng, Jingen; Yu, Baohua; Li, Wenliang; Chen, Zijian; Hu, Lianbo; Li, Yang

2014-11-01

In oil and gas drilling or geothermal well drilling, the temperature difference between the drilling fluid and formation will lead to an apparent temperature change around the borehole, which will influence the stress state around the borehole and tend to cause borehole instability in high geothermal gradient formations. The thermal effect is usually not considered as a factor in most of the conventional borehole stability models. In this research, in order to solve the borehole instability in high-temperature formations, a calculation model of the temperature field around the borehole during drilling is established. The effects of drilling fluid circulation, drilling fluid density, and mud displacement on the temperature field are analyzed. Besides these effects, the effect of temperature change on the stress around the borehole is analyzed based on thermoelasticity theory. In addition, the relationships between temperature and strength of four types of rocks are respectively established based on experimental results, and thermal expansion coefficients are also tested. On this basis, a borehole stability model is established considering thermal effects and the effect of temperature change on borehole stability is also analyzed. The results show that the fracture pressure and collapse pressure will both increase as the temperature of borehole rises, and vice versa. The fracture pressure is more sensitive to temperature. Temperature has different effects on collapse pressures due to different lithological characters; however, the variation of fracture pressure is unrelated to lithology. The research results can provide a reference for the design of drilling fluid density in high-temperature wells.

Flushing Ring for EDM

Science.gov (United States)

Earwood, L.

1985-01-01

Removing debris more quickly lowers cutting time. Operation, cutting oil and pressurized air supplied to ring placed around workpiece. Air forces oil through small holes and agitates oil as it flows over workpiece. High flow rate and agitation dislodge and remove debris. Electrical discharge removes material from workpiece faster.

Analyzing Snowpack Metrics Over Large Spatial Extents Using Calibrated, Enhanced-Resolution Brightness Temperature Data and Long Short Term Memory Artificial Neural Networks

Science.gov (United States)

Norris, W.; J Q Farmer, C.

2017-12-01

Snow water equivalence (SWE) is a difficult metric to measure accurately over large spatial extents; snow-tell sites are too localized, and traditional remotely sensed brightness temperature data is at too coarse of a resolution to capture variation. The new Calibrated Enhanced-Resolution Brightness Temperature (CETB) data from the National Snow and Ice Data Center (NSIDC) offers remotely sensed brightness temperature data at an enhanced resolution of 3.125 km versus the original 25 km, which allows for large spatial extents to be analyzed with reduced uncertainty compared to the 25km product. While the 25km brightness temperature data has proved useful in past research — one group found decreasing trends in SWE outweighed increasing trends three to one in North America; other researchers used the data to incorporate winter conditions, like snow cover, into ecological zoning criterion — with the new 3.125 km data, it is possible to derive more accurate metrics for SWE, since we have far more spatial variability in measurements. Even with higher resolution data, using the 37 - 19 GHz frequencies to estimate SWE distorts the data during times of melt onset and accumulation onset. Past researchers employed statistical splines, while other successful attempts utilized non-parametric curve fitting to smooth out spikes distorting metrics. In this work, rather than using legacy curve fitting techniques, a Long Short Term Memory (LSTM) Artificial Neural Network (ANN) was trained to perform curve fitting on the data. LSTM ANN have shown great promise in modeling time series data, and with almost 40 years of data available — 14,235 days — there is plenty of training data for the ANN. LSTM's are ideal for this type of time series analysis because they allow important trends to persist for long periods of time, but ignore short term fluctuations; since LSTM's have poor mid- to short-term memory, they are ideal for smoothing out the large spikes generated in the melt

Peculiar features of modeling of thermal processes of the cutting area in the SOLIDWORKS SIMULATION system

Directory of Open Access Journals (Sweden)

Stepchin Ya.A.

2017-04-01

Full Text Available Management of thermo-physical process of cutting zone by changing certain parameters of the cutting regime, tool geometry or coolant using allows to achieve a higher level of handling performance. The forecasting of thermal processes during metal cutting is characterized by the multifactor of the model and the nonlinearity of the connection between the temperature field of the cutting zone and the processing parameters. Therefore realistic modeling of these processes with regard to the maximum number of influencing factors which will minimize the time and cost of experimental studies is very important. The research investigates the use of computer-aided design SolidWorks Simulation system to analyze the thermal processes occurring in the cutting zone during finishing turning of hardened circular steel cutting blade of superhard material. While modeling, the distribution of heat generated in cut (in the zone of plastic deformation of the workpiece and on the surfaces of friction of the cutting blade with chips and the treated surface is observed by four flows: to the tool, chips, workpiece and the environment. The limiting conditions for the existence of the developed model-geometric, physical and temporal limits are defined. Simulation is performed in steady and transient modes. Control of adequacy of simulation results is made. The conclusions of the analysis of opportunities of CAD SolidWorks Simulation System for research of thermal processes the cutting zone are drawn.

Modelling of gas-metal arc welding taking into account metal vapour

Energy Technology Data Exchange (ETDEWEB)

Schnick, M; Fuessel, U; Hertel, M; Haessler, M [Institute of Surface and Manufacturing Technology, Technische Universitaet Dresden, D-01062 Dresden (Germany); Spille-Kohoff, A [CFX Berlin Software GmbH, Karl-Marx-Allee 90, 10243 Berlin (Germany); Murphy, A B [CSIRO Materials Science and Engineering, PO Box 218, Lindfield NSW 2070 (Australia)

2010-11-03

The most advanced numerical models of gas-metal arc welding (GMAW) neglect vaporization of metal, and assume an argon atmosphere for the arc region, as is also common practice for models of gas-tungsten arc welding (GTAW). These models predict temperatures above 20 000 K and a temperature distribution similar to GTAW arcs. However, spectroscopic temperature measurements in GMAW arcs demonstrate much lower arc temperatures. In contrast to measurements of GTAW arcs, they have shown the presence of a central local minimum of the radial temperature distribution. This paper presents a GMAW model that takes into account metal vapour and that is able to predict the local central minimum in the radial distributions of temperature and electric current density. The influence of different values for the net radiative emission coefficient of iron vapour, which vary by up to a factor of hundred, is examined. It is shown that these net emission coefficients cause differences in the magnitudes, but not in the overall trends, of the radial distribution of temperature and current density. Further, the influence of the metal vaporization rate is investigated. We present evidence that, for higher vaporization rates, the central flow velocity inside the arc is decreased and can even change direction so that it is directed from the workpiece towards the wire, although the outer plasma flow is still directed towards the workpiece. In support of this thesis, we have attempted to reproduce the measurements of Zielinska et al for spray-transfer mode GMAW numerically, and have obtained reasonable agreement.

High-throughput simultaneous determination of plasma water deuterium and 18-oxygen enrichment using a high-temperature conversion elemental analyzer with isotope ratio mass spectrometry.

Science.gov (United States)

Richelle, M; Darimont, C; Piguet-Welsch, C; Fay, L B

2004-01-01

This paper presents a high-throughput method for the simultaneous determination of deuterium and oxygen-18 (18O) enrichment of water samples isolated from blood. This analytical method enables rapid and simple determination of these enrichments of microgram quantities of water. Water is converted into hydrogen and carbon monoxide gases by the use of a high-temperature conversion elemental analyzer (TC-EA), that are then transferred on-line into the isotope ratio mass spectrometer. Accuracy determined with the standard light Antartic precipitation (SLAP) and Greenland ice sheet precipitation (GISP) is reliable for deuterium and 18O enrichments. The range of linearity is from 0 up to 0.09 atom percent excess (APE, i.e. -78 up to 5725 delta per mil (dpm)) for deuterium enrichment and from 0 up to 0.17 APE (-11 up to 890 dpm) for 18O enrichment. Memory effects do exist but can be avoided by analyzing the biological samples in quintuplet. This method allows the determination of 1440 samples per week, i.e. 288 biological samples per week. Copyright 2004 John Wiley & Sons, Ltd.

Correlation between temperature dependence of elastic moduli and Debye temperature of paramagnetic metal

International Nuclear Information System (INIS)

Bodryakov, V.Yu.; Povzner, A.A.

2000-01-01

The correlation between the temperature dependence of elastic moduli and the Debye temperature of paramagnetic metal is analyzed in neglect of the temperature dependence of the Poison coefficient σ within the frames of the Debye-Grueneisen presentations. It is shown, that namely the temperature dependence of the elastic moduli determines primarily the temperature dependence of the Debye temperature Θ(T). On the other hand, the temperature dependence Θ(T) very weakly effects the temperature dependence of the elastic moduli. The later made it possible to formulate the self-consistent approach to calculation of the elastic moduli temperature dependence. The numerical estimates of this dependence parameters are conducted by the example of the all around compression modulus of the paramagnetic lutetium [ru

METHOD OF ELECTRON BEAM PROCESSING

DEFF Research Database (Denmark)

2003-01-01

As a rule, electron beam welding takes place in a vacuum. However, this means that the workpieces in question have to be placed in a vacuum chamber and have to be removed therefrom after welding. This is time−consuming and a serious limitation of a process the greatest advantage of which is the o......As a rule, electron beam welding takes place in a vacuum. However, this means that the workpieces in question have to be placed in a vacuum chamber and have to be removed therefrom after welding. This is time−consuming and a serious limitation of a process the greatest advantage of which...... is the option of welding workpieces of large thicknesses. Therefore the idea is to guide the electron beam (2) to the workpiece via a hollow wire, said wire thereby acting as a prolongation of the vacuum chamber (4) down to workpiece. Thus, a workpiece need not be placed inside the vacuum chamber, thereby...... exploiting the potential of electron beam processing to a greater degree than previously possible, for example by means of electron beam welding...

Analysis of the sensitivity and sample-furnace thermal-lag of a differential thermal analyzer

International Nuclear Information System (INIS)

Roura, P.; Farjas, J.

2005-01-01

The heat exchange between the horizontal furnace of a differential thermal analyzer (DTA) and the sample is analyzed with the aim of understanding the parameters governing the thermal signal. The resistance due to radiation and conduction through the gas has been calculated and compared to the experimental values of the thermal-lag between the sample and furnace and apparatus sensitivity. The overall evolution of these parameters with the temperature and their relative values are well understood by considering the temperature differences that arise between the sample and holder. Two RC thermal models are used for describing the apparatus performance at different temperature ranges. Finally, the possibility of improving the signal quality through the control of the leak resistances is stressed

Work Hardening Behavior of 1020 Steel During Cold-Beating Simulation

Science.gov (United States)

CUI, Fengkui; LING, Yuanfei; XUE, Jinxue; LIU, Jia; LIU, Yuhui; LI, Yan

2017-03-01

The present research of cold-beating formation mainly focused on roller design and manufacture, kinematics, constitutive relation, metal flow law, thermo-mechanical coupling, surface micro-topography and microstructure evolution. However, the research on surface quality and performance of workpieces in the process of cold-beating is rare. Cold-beating simulation experiment of 1020 steel is conducted at room temperature and strain rates ranging from 2000 to 4000 s-1 base on the law of plastic forming. According to the experimental data, the model of strain hardening of 1020 steel is established, Scanning Electron Microscopy(SEM) is conducted, the mechanism of the work hardening of 1020 steel is clarified by analyzing microstructure variation of 1020 steel. It is found that the strain rate hardening effect of 1020 steel is stronger than the softening effect induced by increasing temperatures, the process of simulation cold-beating cause the grain shape of 1020 steel significant change and microstructure elongate significantly to form a fibrous tissue parallel to the direction of deformation, the higher strain rate, the more obvious grain refinement and the more hardening effect. Additionally, the change law of the work hardening rate is investigated, the relationship between dislocation density and strain, the relationship between work hardening rate and dislocation density is obtained. Results show that the change trend of the work hardening rate of 1020 steel is divided into two stages, the work hardening rate decreases dramatically in the first stage and slowly decreases in the second stage, finally tending toward zero. Dislocation density increases with increasing strain and strain rate, work hardening rate decreases with increasing dislocation density. The research results provide the basis for solving the problem of improving the surface quality and performance of workpieces under cold-beating formation of 1020 steel.

Design of Experiment as a powerful tool when applying Finite Element Method: a case study on prediction of hot rolling process parameters

Directory of Open Access Journals (Sweden)

Giancarlo G. Bordonaro

2018-04-01

Full Text Available The ultimate goal in hot roll pass design is to manufacture a rolled product with the required dimensional accuracy, defect free surface, and mechanical properties. The proper selection of process parameters is crucial to meet increasing requirements for desired quality and geometrical properties of rolled products. Due to the complex behavior of the metal flow at high temperatures and the severe plastic deformations in shape rolling, most efforts that have been made so far only rely upon the practical experience gained by operators. The large number of variables involved and the difficulty in investigating the process characteristics, make the use of finite element (FE tools an effective and attractive opportunity towards a thorough understanding of the rolling process. In this work, Design of Experiment (DOE is proposed as a powerful and viable method for the prediction of rolling process parameters while reducing the computational effort. Nonlinear 3D FE models of the hot rolling process are developed for a large set of complex cross-section shapes and validated against experimental evidences provided by real plant products at each stage of the deformation sequence. Based on the accuracy of the validated FE models, DOE is applied to investigate the flat rolling process under a series of many parameters and scenarios. Effects of main roll forming variables are analyzed on material flow behavior and geometrical features of a rolled product. The selected DOE factors are the workpiece temperature, diameter size, diameter reduction (draught, and rolls angular velocity. The selected DOE responses are workpiece spread, effective stresses, contact stresses, and rolls reaction loads. Eventually, the application of Pareto optimality (a Multi-Criteria Decision Making method allows to detect an optimal combination of design factors which respect desired target requirements for the responses.

Research on the Single Grit Scratching Process of Oxygen-Free Copper (OFC

Directory of Open Access Journals (Sweden)

Libin Zhang

2018-04-01

Full Text Available Single grit scratching is a basic form of material removal for many processes, such as grinding single point diamond turning and coating bonding performance tests. It has been widely used in the study of micro-scale and nano-scale material removal mechanisms. In this study, single grit linearly loading scratching tests were carried out on a scratching tester. A Rockwell indenter made of natural diamond was selected as the tool used, and the material of the workpiece was oxygen-free copper. Scratch topography was measured using a super-depth microscope to analyze the material deformation of the scratching process. A single grit scratching simulation has been developed by AdvantEdge™ to comprehensively study the material deformation of scratching processes. A material constitutive model and friction model were acquired using a quasi-static uniaxial compression experiment and a reciprocating friction test, respectively. These two models were used as the input models in the finite simulations. The simulated scratching forces aligned well with the experimental scratching forces, which verified the precision of the simulation model. Since only the scratching force could be obtained in the scratching experiment, the plastic strain, material flow, and residual stress of the scratching were further analyzed using simulations. The results showed that the plastic strain of the workpiece increased with the increase in scratching depth, and further analysis showed that the workpiece surface was distributed with residual compressive stress and the sub-surface was distributed with residual tensile stress in single grit scratching.

Analyzing Big Data in Psychology: A Split/Analyze/Meta-Analyze Approach

Directory of Open Access Journals (Sweden)

Mike W.-L. Cheung

2016-05-01

Full Text Available Big data is a field that has traditionally been dominated by disciplines such as computer science and business, where mainly data-driven analyses have been performed. Psychology, a discipline in which a strong emphasis is placed on behavioral theories and empirical research, has the potential to contribute greatly to the big data movement. However, one challenge to psychologists – and probably the most crucial one – is that most researchers may not have the necessary programming and computational skills to analyze big data. In this study we argue that psychologists can also conduct big data research and that, rather than trying to acquire new programming and computational skills, they should focus on their strengths, such as performing psychometric analyses and testing theories using multivariate analyses to explain phenomena. We propose a split/analyze/meta-analyze approach that allows psychologists to easily analyze big data. Two real datasets are used to demonstrate the proposed procedures in R. A new research agenda related to the analysis of big data in psychology is outlined at the end of the study.

Analyzing Big Data in Psychology: A Split/Analyze/Meta-Analyze Approach.

Science.gov (United States)

Cheung, Mike W-L; Jak, Suzanne

2016-01-01

Big data is a field that has traditionally been dominated by disciplines such as computer science and business, where mainly data-driven analyses have been performed. Psychology, a discipline in which a strong emphasis is placed on behavioral theories and empirical research, has the potential to contribute greatly to the big data movement. However, one challenge to psychologists-and probably the most crucial one-is that most researchers may not have the necessary programming and computational skills to analyze big data. In this study we argue that psychologists can also conduct big data research and that, rather than trying to acquire new programming and computational skills, they should focus on their strengths, such as performing psychometric analyses and testing theories using multivariate analyses to explain phenomena. We propose a split/analyze/meta-analyze approach that allows psychologists to easily analyze big data. Two real datasets are used to demonstrate the proposed procedures in R. A new research agenda related to the analysis of big data in psychology is outlined at the end of the study.

Design and calibration of a fast-time resolution charge exchange analyzer

International Nuclear Information System (INIS)

Scime, E.; Hokin, S.

1992-04-01

A five channel, fast time resolution, scanning charge exchange analyzer has been developed for the Madison Symmetric Torus (MST). The analyzer consists of an iron vacuum vessel, a gas stripping cell, an electrostatic bending field, and five continuous electron multiplier detectors. The incident neutral flux and operation of the detectors in current mode limits the time resolution of the analyzer to 10 μs. The analyzer was absolutely calibrated over the energy range of interest (500--2000 eV) with an H + beam, so that the charge exchange power loss could also be measured. The analyzer can be swiveled on a shot-to-shot basis for measurements of T i (r), where 0.3 < r/a < 0.7. The mechanical design was driven by the need for a low cost, expandable ion temperature diagnostic

High-Powered, Ultrasonically Assisted Thermal Stir Welding

Science.gov (United States)

Ding, Robert

2013-01-01

This method is a solid-state weld process capable of joining metallic alloys without melting. The weld workpieces to be joined by thermal stir welding (TSW) are drawn, by heavy forces, between containment plates past the TSW stir tool that then causes joining of the weld workpiece. TSW is similar to friction stir welding (FSW) in that material is heated into a plastic state (not melted) and stirred using a stir rod. The FSW pin tool is an integrated geometrical structure consisting of a large-diameter shoulder, and a smaller-diameter stir pin protruding from the shoulder. When the pin is plunged into a weld workpiece, the shoulder spins on the surface of the weld workpiece, thus inducing frictional heat into the part. The pin stirs the fraying surfaces of the weld joint, thus joining the weld workpiece into one structure. The shoulder and stir pin of the FSW pin tool must rotate together at a desired rotational speed. The induced frictional energy control and stir pin control of the pin tool cannot be de-coupled. The two work as one integrated unit. TSW, on the other hand, de-couples the heating and stirring of FSW, and allows for independent control of each process element. A uniquely designed induction coil heats the weld workpiece to a desired temperature, and once heated, the part moves into a stir rod whose RPM is also independently controlled. As the weld workpiece moves into the stir rod, the piece is positioned, or sandwiched, between upper and lower containment plates. The plate squeezes together, thus compressing the upper and lower surfaces of the weld workpiece. This compressive force, also called consolidation force, consolidates the plastic material within the weld nugget material as it is being stirred by the stir rod. The stir rod is positioned through the center of the top containment plate and protrudes midway through the opposite lower containment plate where it is mechanically captured. The upper and lower containment plates are separated by a

Finite Element Analysis and Die Design of Non-specific Engineering Structure of Aluminum Alloy during Extrusion

International Nuclear Information System (INIS)

Chen, D.-C.; Lu, Y.-Y.

2010-01-01

Aluminum extension applies to industrial structure, light load, framework rolls and conveyer system platform. Many factors must be controlled in processing the non-specific engineering structure (hollow shape) of the aluminum alloy during extrusion, to obtain the required plastic strain and desired tolerance values. The major factors include the forming angle of the die and temperature of billet and various materials. This paper employs rigid-plastic finite element (FE) DEFORM 3D software to investigate the plastic deformation behavior of an aluminum alloy (A6061, A5052, A3003) workpiece during extrusion for the engineering structure of the aluminum alloy. This work analyzes effective strain, effective stress, damage and die radius load distribution of the billet under various conditions. The analytical results confirm the suitability of the current finite element software for the non-specific engineering structure of aluminum alloy extrusion.

Numerical Simulation and Experimental Analysis of The Equal Channel Angular Pressing of Pure Titanium

Energy Technology Data Exchange (ETDEWEB)

Quang, Pham; Nghiep, Do Minh [Hanoi University of Science and Technology, Hanoi (Viet Nam)

2016-03-15

The plastic deformation behavior of pure Ti during equal channel angular pressing (ECAP) is simulated using the three-dimension finite volume method and is experimentally investigated. The calculated effective strain and effective stress distributions and histories are analyzed to understand the local and global deformation characteristics. The predicted plastic deformation behavior of the Ti workpiece during the ECAP process was compared with the theoretical total strain for every pass at RAM speed v of 10 mm/s and at constant temperature of 400 ℃. The simulated strain and stress distributions are homogenous in the central region of the ECAP processed Ti. The experimental ECAP performed with four, eight, and twelve passes at 400 ℃ results in refined grain sizes of approximately 5-10 µm, 0.4⁓0.5 µm and 0.1⁓0.2 µm, respectively.

Investigation of the Anode Attachment Process in Plasma Arc Cutting

International Nuclear Information System (INIS)

Eichler, Stefan; Schein, Jochen; Hussary, Nakhleh; Siewert, Erwan

2014-01-01

The anode attachment process in plasma arc cutting is still not well understood in spite of decades of industrial use. Previously, several approaches were made to analyze the attachment mechanisms including imaging, discharge current and voltage measurements as well as the use of thermocouples. In this paper a different approach is described to evaluate the attachment position. Six electrically separated water-cooled copper plates arranged in layers are used as an anode emulating a workpiece. The current through each layer is measured individually using current Hall sensors. The thus obtained information about the current distribution across each plate is used to deduce the anode attachment position inside the workpiece. This diagnostics allows a quick determination of the influence of process parameter variations like the cutting current, gas flow rate, cutting speed or the torch distance on the current distribution inside the workpiece. Using this setup, it is observed that no single attachment appears; the current is divided to flow through all anode segments. The torch distance and cutting speed proved to have the biggest influence on the anode current distribution. Comparison between measurements conducted with the new setup and an experiment using steel plates instead of copper plates is provided

Comparison of Conventional Deep Drawing, Hydromechanical Deep-Drawing and High Pressure Sheet Metal Forming by Numerical Experiments

International Nuclear Information System (INIS)

Oender, I. Erkan; Tekkaya, A. Erman

2005-01-01

Increasing use of new technologies in automotive and aircraft applications requires intensive research and developments on sheet metal forming processes. This study focuses on the assessment of sheet hydroforming, hydro-mechanical deep drawing and conventional deep-drawing processes by performing a systematic analysis by numerical simulations. Circular, elliptic, rectangular and square cross-section cups have been selected for the geometry spectrum. Within the range of each cross section, depth, drawing ratio and fillet radii have been altered systematically. St14 stainless steel has been used as the material throughout the study. The deformation behavior has been described by an elasto-plastic material model and all numerical simulations have been carried out by using a dynamic-explicit commercial finite element code. During the analyses each workpiece is produced by the three competing processes. The analyses results such as sheet thickness distribution, necking, forming of radii etc., are used for assessing the success of each forming process alternative. The analyses revealed that depending on the workpiece geometry and dimensional properties certain processes are preferable for obtaining satisfactory products. The process windows for each process have been established based on the analyzed parameters of the three different product geometries. This data is expected to be useful for selecting the appropriate production process for a given workpiece geometry

Seasonal variations in groundwater upwelling zones in a Danish lowland stream analyzed using Distributed Temperature Sensing (DTS)

DEFF Research Database (Denmark)

Matheswaran, Karthikeyan; Blemmer, Morten; Rosbjerg, Dan

2014-01-01

–night temperature difference were applied to three DTS datasets representing stream temperature responses to the variable meteorological and hydrological conditions prevailing in summer, winter and spring. The standard deviation criterion was useful to identify groundwater discharge zones in summer and spring......-term deployment covering variable meteorological and hydrological scenarios. Copyright © 2012 John Wiley & Sons, Ltd....

Influence of the quenching rate and step-wise cooling temperatures on microstructural and tensile properties of PER72 ® Ni-based superalloy

Directory of Open Access Journals (Sweden)

Le Baillif Paul

2014-01-01

Full Text Available The PER72® grade is used as a wrought engine turbine disk, which is a critical high temperature component. During the heat treatment process, residual stresses are generated during the quench, which may lead to irreversible damages on the workpiece. The aim of this study is to better understand the mechanisms involved in the residual stress generation. Therefore, the influence of quenching conditions on the high temperature tensile properties and the multi-scale microstructure evolutions are investigated after cooling. PER72® specimens are annealed above the solvus temperature, directly on the servo-hydraulic testing machine. Three quenching rates are used: 30 ∘C/min, 120 ∘C/min, and 300 ∘C/min. For each condition, the cooling is interrupted at 1000 ∘C, 850 ∘C, 600 ∘C and 20 ∘C to perform isothermal tensile test. Specimens are post-mortem analysed. On one hand the fracture surface is investigated using SEM. On the other hand the microstructure evolution was observed and quantified at different scales using SEM directly on the bulk or after the chemical extraction of precipitation. The precipitation size and volume fraction statistics, X-Ray diffraction for the crystallography and composition of the different phases are investigated. It was shown that the testing temperature does not significantly influence the γ′ distribution of particles. Conversely, the γ′ precipitation is strongly influenced by the cooling rate. Notably, the average size, the distance between particles as well as the number density of γ′ precipitates are significantly modified by the cooling rate. Changes in tensile properties are related to microstructural.

The Decompositioning of Volatile-Matter of Tanjung Enim Coal by using Thermogravimetry Analyzer (TGA

Directory of Open Access Journals (Sweden)

Nukman Nukman

2010-10-01

Full Text Available Coal is a nature material which a kind of energy source. The decompotition of coal could analyze by heat treated using thermogravimetry analyzer. The decomposition of the volatile matter for three kinds of Tanjung Enim coal could be known. The value of activation energy that be found diference, then for Semi Anthracite, Bitumonius and Sub Bituminous Coal, the initial temperatures are 60.8 oC, 70.7 oC, 97.8oC, and the last temperatures are 893.8 oC, 832 oC, 584.6oC.

Interactive nuclear plant analyzer for the VVER-440 reactor

International Nuclear Information System (INIS)

Shier, W.; Kennett, R.

1993-01-01

An interactive nuclear plant analyzer (NPA) has been developed for a VVER-440 model 213 reactor for use in the training of plant personnel, the development and verification of plant operating procedures, and in the analysis of various anticipated operational occurrences and accident scenarios. This NPA is operational on an IBM RISC-6000 workstation and utilizes the RELAP5/MOD2 computer code for the calculation of the VVER-440 reactor response to the interactive commands initiated by the NPA operator. Results of the interactive calculation can be through the user-defined, digital display of various plant parameters and through color changes that reflect changes in primary system fluid temperatures, fuel and clad temperatures, and the temperatures of other metal structures. In addition, changes in the status of various components and system can be initiated and/or displayed both numerically and graphically on the mask

Spatial structure of the arc in a pulsed GMAW process

International Nuclear Information System (INIS)

Kozakov, R; Gött, G; Schöpp, H; Uhrlandt, D; Schnick, M; Häßler, M; Füssel, U; Rose, S

2013-01-01

A pulsed gas metal arc welding (GMAW) process of steel under argon shielding gas in the globular mode is investigated by measurements and simulation. The analysis is focussed on the spatial structure of the arc during the current pulse. Therefore, the radial profiles of the temperature, the metal vapour species and the electric conductivity are determined at different heights above the workpiece by optical emission spectroscopy (OES). It is shown that under the presence of metal vapour the temperature minimum occurs at the centre of the arc. This minimum is preserved at different axial positions up to 1 mm above the workpiece. In addition, estimations of the electric field in the arc from the measurements are given. All these results are compared with magneto-hydrodynamic simulations which include the evaporation of the wire material and the change of the plasma properties due to the metal vapour admixture in particular. The experimental method and the simulation model are validated by means of the satisfactory correspondence between the results. Possible reasons for the remaining deviations and improvements of the methods which should be aspired are discussed. (paper)

Influence of the arc plasma parameters on the weld pool profile in TIG welding

Science.gov (United States)

Toropchin, A.; Frolov, V.; Pipa, A. V.; Kozakov, R.; Uhrlandt, D.

2014-11-01

Magneto-hydrodynamic simulations of the arc and fluid simulations of the weld pool can be beneficial in the analysis and further development of arc welding processes and welding machines. However, the appropriate coupling of arc and weld pool simulations needs further improvement. The tungsten inert gas (TIG) welding process is investigated by simulations including the weld pool. Experiments with optical diagnostics are used for the validation. A coupled computational model of the arc and the weld pool is developed using the software ANSYS CFX. The weld pool model considers the forces acting on the motion of the melt inside and on the surface of the pool, such as Marangoni, drag, electromagnetic forces and buoyancy. The experimental work includes analysis of cross-sections of the workpieces, highspeed video images and spectroscopic measurements. Experiments and calculations have been performed for various currents, distances between electrode and workpiece and nozzle diameters. The studies show the significant impact of material properties like surface tension dependence on temperature as well as of the arc structure on the weld pool behaviour and finally the weld seam depth. The experimental weld pool profiles and plasma temperatures are in good agreement with computational results.

Influence of the arc plasma parameters on the weld pool profile in TIG welding

International Nuclear Information System (INIS)

Toropchin, A; Frolov, V; Pipa, A V; Kozakov, R; Uhrlandt, D

2014-01-01

Magneto-hydrodynamic simulations of the arc and fluid simulations of the weld pool can be beneficial in the analysis and further development of arc welding processes and welding machines. However, the appropriate coupling of arc and weld pool simulations needs further improvement. The tungsten inert gas (TIG) welding process is investigated by simulations including the weld pool. Experiments with optical diagnostics are used for the validation. A coupled computational model of the arc and the weld pool is developed using the software ANSYS CFX. The weld pool model considers the forces acting on the motion of the melt inside and on the surface of the pool, such as Marangoni, drag, electromagnetic forces and buoyancy. The experimental work includes analysis of cross-sections of the workpieces, highspeed video images and spectroscopic measurements. Experiments and calculations have been performed for various currents, distances between electrode and workpiece and nozzle diameters. The studies show the significant impact of material properties like surface tension dependence on temperature as well as of the arc structure on the weld pool behaviour and finally the weld seam depth. The experimental weld pool profiles and plasma temperatures are in good agreement with computational results

Thermo Scientific Ozone Analyzer Instrument Handbook

Energy Technology Data Exchange (ETDEWEB)

Springston, S. R. [Brookhaven National Lab. (BNL), Upton, NY (United States)

2016-03-01

The primary measurement output from the Thermo Scientific Ozone Analyzer is the concentration of the analyte (O3) reported at 1-s resolution in units of ppbv in ambient air. Note that because of internal pneumatic switching limitations the instrument only makes an independent measurement every 4 seconds. Thus, the same concentration number is repeated roughly 4 times at the uniform, monotonic 1-s time base used in the AOS systems. Accompanying instrument outputs include sample temperatures, flows, chamber pressure, lamp intensities and a multiplicity of housekeeping information. There is also a field for operator comments made at any time while data is being collected.

Diffraction gauging

International Nuclear Information System (INIS)

Wilkens, P.H.

1978-01-01

This system of gauging is now being designed to fit on an Excello NC lathe to measure the form, accuracy, and size of external contoured surfaces as they approach the finish machined size. A template profile of the finished workpiece, but 0.003 in. bigger on radius, will be aligned with the workpiece using a reference diameter and face on the machining fixture to leave a gap between the profile of the template and workpiece. A helium--neon laser beam will be projected through this gap using a rotating retroreflector and a fixed laser. The resulting diffraction pattern produced by the laser beam passing through the template to workpiece gap will be reflected and focused on a fixed diode array via a second retroreflector which moves and remains in optical alignment with the first. These retroreflectors will be rotated about a center that will enable the laser beam, which is shaped in a long slit, to scan the template workpiece gap from the pole to the equator of the workpiece. The characteristic diffraction pattern will be detected by the fixed diode array, and the signal levels from this array will be processed in a mini-computer programmed to produce a best fit through the two minima of the diode signals. The separation of the two minima will yield the size of the workpiece to template gap and this information will be presented to the machine tool operator

Influence of Cooling Lubricants on the Surface Roughness and Energy Efficiency of the Cutting Machine Tools

Directory of Open Access Journals (Sweden)

Jersák J.

2017-08-01

Full Text Available The Technical University of Liberec and Brandenburg University of Technology Cottbus-Senftenberg investigated the influence of cooling lubricants on the surface roughness and energy efficiency of cutting machine tools. After summarizing the achieved experimental results, the authors conclude that cooling lubricants extensively influence the cutting temperature, cutting forces and energy consumption. Also, it is recognizable that cooling lubricants affect the cutting tools lifetime and the workpiece surface quality as well. Furthermore, costs of these cooling lubricants and the related environmental burden need to be considered. A current trend is to reduce the amount of lubricants that are used, e.g., when the Minimum Quantity Lubrication (MQL technique is applied. The lubricant or process liquid is thereby transported by the compressed air in the form of an aerosol to the contact area between the tool and workpiece. The cutting process was monitored during testing by the three following techniques: lubricant-free cutting, cutting with the use of a lubricant with the MQL technique, and only utilizing finish-turning and finish-face milling. The research allowed the authors to monitor the cutting power and mark the achieved surface quality in relation to the electrical power consumption of the cutting machine. In conclusions, the coherence between energy efficiency of the cutting machine and the workpiece surface quality regarding the used cooling lubricant is described.

Local temperature in quantum thermal states

International Nuclear Information System (INIS)

Garcia-Saez, Artur; Ferraro, Alessandro; Acin, Antonio

2009-01-01

We consider blocks of quantum spins in a chain at thermal equilibrium, focusing on their properties from a thermodynamical perspective. In a classical system the temperature behaves as an intensive magnitude, above a certain block size, regardless of the actual value of the temperature itself. However, a deviation from this behavior is expected in quantum systems. In particular, we see that under some conditions the description of the blocks as thermal states with the same global temperature as the whole chain fails. We analyze this issue by employing the quantum fidelity as a figure of merit, singling out in detail the departure from the classical behavior. As it may be expected, we see that quantum features are more prominent at low temperatures and are affected by the presence of zero-temperature quantum phase transitions. Interestingly, we show that the blocks can be considered indeed as thermal states with a high fidelity, provided an effective local temperature is properly identified. Such a result may originate from typical properties of reduced subsystems of energy-constrained Hilbert spaces. Finally, the relation between local and global temperatures is analyzed as a function of the size of the blocks and the system parameters.

Study of thermal and electrical parameters of workpieces during spray coating by electrolytic plasma jet

International Nuclear Information System (INIS)

Khafizov, A A; Shakirov, Yu I; Valiev, R A; Valiev, R I; Khafizova, G M

2016-01-01

In this paper the results are presented of thermal and electrical parameters of products in the system bottom layer - intermediate layer when applying protective coatings of ferromagnetic powder by plasma spray produced in an electric discharge with a liquid cathode, on steel samples. Temperature distribution and gradients in coating and intermediate coating were examined. Detailed descriptions of spray coating with ferromagnetic powder by plasma jet obtained in electrical discharge with liquid cathode and the apparatus for obtaining thereof is provided. Problem has been solved by using of Fourier analysis. Initial data for calculations is provided. Results of numerical analysis are provided as temporal functions of temperature in contiguity between coating and intermediate coating as well as temporal function of the value Q=q-φ; where q is density of heat current directed to the free surface of intermediate coating, φ is density of heat current in contiguity between coating and intermediate coating. The analysis of data given shows that in the systems of contact heat exchange bottom layer-intermediate layer with close values of the thermophysical characteristics of constituting materials is observed a slow increase of the temperature of the contact as a function of time. (paper)

Low temperature monitoring system for subsurface barriers

Science.gov (United States)

Vinegar, Harold J [Bellaire, TX; McKinzie, II Billy John [Houston, TX

2009-08-18

A system for monitoring temperature of a subsurface low temperature zone is described. The system includes a plurality of freeze wells configured to form the low temperature zone, one or more lasers, and a fiber optic cable coupled to at least one laser. A portion of the fiber optic cable is positioned in at least one freeze well. At least one laser is configured to transmit light pulses into a first end of the fiber optic cable. An analyzer is coupled to the fiber optic cable. The analyzer is configured to receive return signals from the light pulses.

Laser cutting system

Science.gov (United States)

Dougherty, Thomas J

2015-03-03

A workpiece cutting apparatus includes a laser source, a first suction system, and a first finger configured to guide a workpiece as it moves past the laser source. The first finger includes a first end provided adjacent a point where a laser from the laser source cuts the workpiece, and the first end of the first finger includes an aperture in fluid communication with the first suction system.

Research on temperature measurement by X-ray transmission intensity

International Nuclear Information System (INIS)

Chen, Shuyue; Cheng, Rong

2013-01-01

The relationship between temperature and X-ray transmission intensity was researched and analyzed by inspecting material density change, which is caused by thermal expansion. A digital radiographic system was employed to obtain the images. On this basis, we deduced the temperature formula based on the average gray level of the captured images. The measured temperatures were obtained from the experiments and the errors were analyzed. We concluded that when X-rays pass through an object, the X-ray strength and the gray level of the image under high temperatures are greater than those under lower temperatures and the image gray level error has great impact on the accuracy of the measured temperature. The presented approach allowed the non-contact temperature measurement of material

A dynamic model of cylindrical plunge grinding process for chatter phenomena investigation

Directory of Open Access Journals (Sweden)

Lajmert Paweł

2018-01-01

Full Text Available In the paper, chatter vibrations in the cylindrical plunge grinding process are investigated. An improved model of the grinding process was developed which is able to simulate self-excited vibrations due to a regenerative effect on the workpiece and the grinding wheel surface. The model includes a finite-element model of the workpiece, two degrees of freedom model of the grinding wheel headstock and a model of wheel-workpiece geometrical interferences. The model allows to studying the influence of different factors, i.e. workpiece and machine parameters as well as grinding conditions on the stability limit and a chatter vibration growth rate. At the end, simulation results are shown and compared with exemplified real grinding results.

Innovative application of the moisture analyzer for determination of dry mass content of processed cheese

Science.gov (United States)

Kowalska, Małgorzata; Janas, Sławomir; Woźniak, Magdalena

2018-04-01

The aim of this work was the presentation of an alternative method of determination of the total dry mass content in processed cheese. The authors claim that the presented method can be used in industry's quality control laboratories for routine testing and for quick in-process control. For the test purposes both reference method of determination of dry mass in processed cheese and moisture analyzer method were used. The tests were carried out for three different kinds of processed cheese. In accordance with the reference method, the sample was placed on a layer of silica sand and dried at the temperature of 102 °C for about 4 h. The moisture analyzer test required method validation, with regard to drying temperature range and mass of the analyzed sample. Optimum drying temperature of 110 °C was determined experimentally. For Hochland cream processed cheese sample, the total dry mass content, obtained using the reference method, was 38.92%, whereas using the moisture analyzer method, it was 38.74%. An average analysis time in case of the moisture analyzer method was 9 min. For the sample of processed cheese with tomatoes, the reference method result was 40.37%, and the alternative method result was 40.67%. For the sample of cream processed cheese with garlic the reference method gave value of 36.88%, and the alternative method, of 37.02%. An average time of those determinations was 16 min. Obtained results confirmed that use of moisture analyzer is effective. Compliant values of dry mass content were obtained for both of the used methods. According to the authors, the fact that the measurement took incomparably less time for moisture analyzer method, is a key criterion of in-process control and final quality control method selection.

Analysis of acoustic reflectors for SAW temperature sensor and wireless measurement of temperature

International Nuclear Information System (INIS)

Kim, Ki Bok; Kim, Seong Hoon; Jeong, Jae Kee; Shin, Beom Soo

2013-01-01

In this study, a wireless and non power SAW (surface acoustic wave) temperature sensor was developed. The single inter digital transducer (IDT) of SAW temperature sensor of which resonance frequency is 434 MHz was fabricated on 128.deg rot-X LiNbO 3 piezoelectric substrate by semiconductor processing technology. To find optimal acoustic reflector for SAW temperature sensor, various kinds of acoustic reflectors were fabricated and their reflection characteristics were analyzed. The IDT type acoustic reflector showed better reflection characteristic than other reflectors. The wireless temperature sensing system consisting of SAW temperature sensor with dipole antenna and a microprocessor based control circuit with dipole antenna for transmitting signal to activate the SAW temperature sensor and receiving the signal from SAW temperature sensor was developed. The result with wireless SAW temperature sensing system showed that the frequency of SAW temperature sensor was linearly decreased with the increase of temperature in the range of 40 to 80.deg.C and the developed wireless SAW temperature sensing system showed the excellent performance with the coefficient of determination of 0.99

A Raman-Based Portable Fuel Analyzer

Science.gov (United States)

Farquharson, Stuart

2010-08-01

Fuel is the single most import supply during war. Consider that the US Military is employing over 25,000 vehicles in Iraq and Afghanistan. Most fuel is obtained locally, and must be characterized to ensure proper operation of these vehicles. Fuel properties are currently determined using a deployed chemical laboratory. Unfortunately, each sample requires in excess of 6 hours to characterize. To overcome this limitation, we have developed a portable fuel analyzer capable of determine 7 fuel properties that allow determining fuel usage. The analyzer uses Raman spectroscopy to measure the fuel samples without preparation in 2 minutes. The challenge, however, is that as distilled fractions of crude oil, all fuels are composed of hundreds of hydrocarbon components that boil at similar temperatures, and performance properties can not be simply correlated to a single component, and certainly not to specific Raman peaks. To meet this challenge, we measured over 800 diesel and jet fuels from around the world and used chemometrics to correlate the Raman spectra to fuel properties. Critical to the success of this approach is laser excitation at 1064 nm to avoid fluorescence interference (many fuels fluoresce) and a rugged interferometer that provides 0.1 cm-1 wavenumber (x-axis) accuracy to guarantee accurate correlations. Here we describe the portable fuel analyzer, the chemometric models, and the successful determination of these 7 fuel properties for over 100 unknown samples provided by the US Marine Corps, US Navy, and US Army.

Numerical simulation of polishing U-tube based on solid-liquid two-phase

Science.gov (United States)

Li, Jun-ye; Meng, Wen-qing; Wu, Gui-ling; Hu, Jing-lei; Wang, Bao-zuo

2018-03-01

As the advanced technology to solve the ultra-precision machining of small hole structure parts and complex cavity parts, the abrasive grain flow processing technology has the characteristics of high efficiency, high quality and low cost. So this technology in many areas of precision machining has an important role. Based on the theory of solid-liquid two-phase flow coupling, a solid-liquid two-phase MIXTURE model is used to simulate the abrasive flow polishing process on the inner surface of U-tube, and the temperature, turbulent viscosity and turbulent dissipation rate in the process of abrasive flow machining of U-tube were compared and analyzed under different inlet pressure. In this paper, the influence of different inlet pressure on the surface quality of the workpiece during abrasive flow machining is studied and discussed, which provides a theoretical basis for the research of abrasive flow machining process.

Properties of bioadhesive ketoprofen liquid suppositories: preparation, determination of gelation temperature, viscosity studies and evaluation of mechanical properties using texture analyzer by 4 × 4 factorial design.

Science.gov (United States)

Ozgüney, Işık; Kardhiqi, Anita

2014-12-01

Development and evaluation of thermosensitive and bioadhesive liquid suppositories containing ketoprofen (KP). This study was conducted to develope thermosensitive and bioadhesive liquid suppositories containing KP using poloxamer and different bioadhesive polymers and to investigate their gelation temperature, viscosity and mechanical properties. Bioadhesive liquid suppositories were prepared by the cold method using poloxamer 407 (P 407), Poloxamer 188 (P 188) and various amounts of different bioadhesive polymers. Their gelation temperatures, viscosity values and mechanical properties were determined using texture analyzer by 4 × 4 factorial design. It was seen that in presence of KP, gelation temperature of formulation P 407/P 188 (4/20%) significantly decreased from 64 to 37.1 °C. It is to be noted that addition of increasing concentrations of bioadhesive polymers lowered gelation temperature and its decrease was highest with addition of Carbopol 934 P (C). Results of texture profile analysis (TPA) showed that formulations containing C have significantly higher hardness and adhesiveness values than other bioadhesive formulations. According to TPA, gel structure of liquid suppository formulation F5, containing P 407/P 188/KP/C (4/20/2.5/0.8%), exhibited the greatest hardness, compressibilty, adhesiveness and besides greatest viscosity. According to mechanical properties and viscosity values, it was concluded that F5 could be a promising formulation.

A combined stochastic analysis of mean daily temperature and diurnal temperature range

Science.gov (United States)

Sirangelo, B.; Caloiero, T.; Coscarelli, R.; Ferrari, E.

2018-03-01

In this paper, a stochastic model, previously proposed for the maximum daily temperature, has been improved for the combined analysis of mean daily temperature and diurnal temperature range. In particular, the procedure applied to each variable sequentially performs the deseasonalization, by means of truncated Fourier series expansions, and the normalization of the temperature data, with the use of proper transformation functions. Then, a joint stochastic analysis of both the climatic variables has been performed by means of a FARIMA model, taking into account the stochastic dependency between the variables, namely introducing a cross-correlation between the standardized noises. The model has been applied to five daily temperature series of southern Italy. After the application of a Monte Carlo simulation procedure, the return periods of the joint behavior of the mean daily temperature and the diurnal temperature range have been evaluated. Moreover, the annual maxima of the temperature excursions in consecutive days have been analyzed for the synthetic series. The results obtained showed different behaviors probably linked to the distance from the sea and to the latitude of the station.

Effects of surface shape on the geometry and surface topography of the melt pool in low-power density laser melting

KAUST Repository

Kim, Youngdeuk

2011-04-15

The quantitative correlations between workpiece volume and melt pool geometry, as well as the flow and thermal features of the melt pool are established. Thermocapillary convections in melt pool with a deformable free surface are investigated with respect to surface shape and laser intensity. When the contact angle between the tangent to the top surface and the vertical wall at the hot center is acute, the free surface flattens, compared with that of the initial free surface. Otherwise, the free surface forms a bowl-like shape with a deep crater and a low peripheral rim when the contact angle at the hot center is obtuse. Increasing the workpiece volume at a fixed laser intensity and a negative radial height gradient cause linear decreases in the geometric size and magnitude of flow and temperature of the melt pool. Conversely, linear increases are observed with a positive radial height gradient. © 2011 American Institute of Chemical Engineers (AIChE).

Multi-response optimization of process parameters using Taguchi method and grey relational analysis during turning AA 7075/SiC composite in dry and spray cooling environments

Directory of Open Access Journals (Sweden)

P. C. Mishra

2015-09-01

Full Text Available Turning experiments were carried out on AA 7075/SiC composite workpiece in dry and spray cooling environments based on L16 Taguchi design of experiments. Multiple performance optimization of process parameters was performed using grey relational analysis. The performance characteristics considered were average surface roughness, cutting tool temperature and material removal rate. Uncoated carbide inserts were used for machining the workpiece in a high speed precision lathe. A grey relational grade obtained from grey relational analysis was used to optimize the process parameters. Optimal combination of process parameters was then determined by the Taguchi method using the grey relational grade as the performance index. Experimental results indicated that the turning in spray cooling environment was beneficial compared to that in dry environment for the quality response characteristics under consideration. Analysis of variance showed that feed was the most significant parameter for the multiple performance characteristics during turning in both the environments.

Effect of process control mode on weld quality of friction stir welded plates

Energy Technology Data Exchange (ETDEWEB)

Shazly, Mostafa; Sorour, Sherif; Alian, Ahmed R. [Faculty of Engineering, The British University in Egypt, Cairo (Egypt)

2016-01-15

Friction stir welding (FSW) is a solid state welding process which requires no filler material where the heat input is generated by frictional energy between the tool and workpiece. The objective of the present work is to conduct a fully coupled thermomechanical finite element analysis based on Arbitrary Lagrangian Eulerian (ALE) formulation for both 'Force-Controlled' and 'Displacement-Controlled' FSW process to provide more detailed insight of their effect on the resulting joint quality. The developed finite element models use Johnson- Cook material model and temperature dependent physical properties for the welded plates. Efforts on proper modeling of the underlying process physics are done focusing on the heat generation of the tool/workpiece interface to overcome the shortcomings of previous investigations. Finite elements results show that 'Force-Controlled' FSW process provides better joint quality especially at higher traveling speed of the tool which comes to an agreement with published experimental results.

A conveyor system for feeding work stations

International Nuclear Information System (INIS)

Sheader, J.; Davies, K.J.

1986-01-01

A conveyor system comprises carriages drive, e.g. by a linear motor, a pre-arranged sequence of steps to move workpieces in forward and reverse directions between work stations. Each work station has a part position and a work position and each carriage has a number of compartments for workpieces spaced apart at a pitch equal to the spacing between the part and work positions at each station. Transfer means at the work stations move workpieces between the carriage compartments and the part and work positions. The workpieces can be nuclear fuel pins mounted in carriers and the carriages shuttle to and fro between adjacent stations to move fuel pins and carriers in a forward direction and the return empty carriers in a reverse direction. (author)

Visualizing Stress and Temperature Distribution During Elevated Temperature Deformation of IN-617 Using Nanomechanical Raman Spectroscopy

Science.gov (United States)

Zhang, Yang; Wang, Hao; Tomar, Vikas

2018-04-01

This work presents direct measurements of stress and temperature distribution during the mesoscale microstructural deformation of Inconel-617 (IN-617) during 3-point bending tests as a function of temperature. A novel nanomechanical Raman spectroscopy (NMRS)-based measurement platform was designed for simultaneous in situ temperature and stress mapping as a function of microstructure during deformation. The temperature distribution was found to be directly correlated to stress distribution for the analyzed microstructures. Stress concentration locations are shown to be directly related to higher heat conduction and result in microstructural hot spots with significant local temperature variation.

Continuous Emission Spectrum Measurement for Electron Temperature Determination in Low-Temperature Collisional Plasmas

International Nuclear Information System (INIS)

Liu Qiuyan; Li Hong; Chen Zhipeng; Xie Jinlin; Liu Wandong

2011-01-01

Continuous emission spectrum measurement is applied for the inconvenient diagnostics of low-temperature collisional plasmas. According to the physical mechanism of continuous emission, a simplified model is presented to analyze the spectrum in low temperature plasma. The validity of this model is discussed in a wide range of discharge parameters, including electron temperature and ionization degree. Through the simplified model, the continuous emission spectrum in a collisional argon internal inductively coupled plasma is experimentally measured to determine the electron temperature distribution for different gas pressures and radio-frequency powers. The inverse Abel transform is also applied for a better spatially resoluted results. Meanwhile, the result of the continuous emission spectrum measurement is compared to that of the electrostatic double probes, which indicates the effectiveness of this method. (low temperature plasma)

Transient analyzer

International Nuclear Information System (INIS)

Muir, M.D.

1975-01-01

The design and design philosophy of a high performance, extremely versatile transient analyzer is described. This sub-system was designed to be controlled through the data acquisition computer system which allows hands off operation. Thus it may be placed on the experiment side of the high voltage safety break between the experimental device and the control room. This analyzer provides control features which are extremely useful for data acquisition from PPPL diagnostics. These include dynamic sample rate changing, which may be intermixed with multiple post trigger operations with variable length blocks using normal, peak to peak or integrate modes. Included in the discussion are general remarks on the advantages of adding intelligence to transient analyzers, a detailed description of the characteristics of the PPPL transient analyzer, a description of the hardware, firmware, control language and operation of the PPPL transient analyzer, and general remarks on future trends in this type of instrumentation both at PPPL and in general

Temperature and Thermal Stress Analysis of Refractory Products

Directory of Open Access Journals (Sweden)

Shaoyang Shi

2013-05-01

Full Text Available Firstly current status of temperature and thermal stress research of refractory product at home and aboard are analyzed. Finite element model of two classical refractory products is building by using APDL language. Distribution law of temperature and thermal stress of two typical refractory products-ladles and tundish are analyzed and their structures are optimized. Stress of optimal structure is dropped obviously, and operation life is increased effectively.

Implementation and verification of a four-probe motion error measurement system for a large-scale roll lathe used in hybrid manufacturing

International Nuclear Information System (INIS)

Chen, Yuan-Liu; Niu, Zengyuan; Matsuura, Daiki; Lee, Jung Chul; Shimizu, Yuki; Gao, Wei; Oh, Jeong Seok; Park, Chun Hong

2017-01-01

In this paper, a four-probe measurement system is implemented and verified for the carriage slide motion error measurement of a large-scale roll lathe used in hybrid manufacturing where a laser machining probe and a diamond cutting tool are placed on two sides of a roll workpiece for manufacturing. The motion error of the carriage slide of the roll lathe is composed of two straightness motion error components and two parallelism motion error components in the vertical and horizontal planes. Four displacement measurement probes, which are mounted on the carriage slide with respect to four opposing sides of the roll workpiece, are employed for the measurement. Firstly, based on the reversal technique, the four probes are moved by the carriage slide to scan the roll workpiece before and after a 180-degree rotation of the roll workpiece. Taking into consideration the fact that the machining accuracy of the lathe is influenced by not only the carriage slide motion error but also the gravity deformation of the large-scale roll workpiece due to its heavy weight, the vertical motion error is thus characterized relating to the deformed axis of the roll workpiece. The horizontal straightness motion error can also be synchronously obtained based on the reversal technique. In addition, based on an error separation algorithm, the vertical and horizontal parallelism motion error components are identified by scanning the rotating roll workpiece at the start and the end positions of the carriage slide, respectively. The feasibility and reliability of the proposed motion error measurement system are demonstrated by the experimental results and the measurement uncertainty analysis. (paper)

Implementation and verification of a four-probe motion error measurement system for a large-scale roll lathe used in hybrid manufacturing

Science.gov (United States)

Chen, Yuan-Liu; Niu, Zengyuan; Matsuura, Daiki; Lee, Jung Chul; Shimizu, Yuki; Gao, Wei; Oh, Jeong Seok; Park, Chun Hong

2017-10-01

In this paper, a four-probe measurement system is implemented and verified for the carriage slide motion error measurement of a large-scale roll lathe used in hybrid manufacturing where a laser machining probe and a diamond cutting tool are placed on two sides of a roll workpiece for manufacturing. The motion error of the carriage slide of the roll lathe is composed of two straightness motion error components and two parallelism motion error components in the vertical and horizontal planes. Four displacement measurement probes, which are mounted on the carriage slide with respect to four opposing sides of the roll workpiece, are employed for the measurement. Firstly, based on the reversal technique, the four probes are moved by the carriage slide to scan the roll workpiece before and after a 180-degree rotation of the roll workpiece. Taking into consideration the fact that the machining accuracy of the lathe is influenced by not only the carriage slide motion error but also the gravity deformation of the large-scale roll workpiece due to its heavy weight, the vertical motion error is thus characterized relating to the deformed axis of the roll workpiece. The horizontal straightness motion error can also be synchronously obtained based on the reversal technique. In addition, based on an error separation algorithm, the vertical and horizontal parallelism motion error components are identified by scanning the rotating roll workpiece at the start and the end positions of the carriage slide, respectively. The feasibility and reliability of the proposed motion error measurement system are demonstrated by the experimental results and the measurement uncertainty analysis.

The SPAR thermal analyzer: Present and future

Science.gov (United States)

Marlowe, M. B.; Whetstone, W. D.; Robinson, J. C.

The SPAR thermal analyzer, a system of finite-element processors for performing steady-state and transient thermal analyses, is described. The processors communicate with each other through the SPAR random access data base. As each processor is executed, all pertinent source data is extracted from the data base and results are stored in the data base. Steady state temperature distributions are determined by a direct solution method for linear problems and a modified Newton-Raphson method for nonlinear problems. An explicit and several implicit methods are available for the solution of transient heat transfer problems. Finite element plotting capability is available for model checkout and verification.

Gimballed Shoulders for Friction Stir Welding

Science.gov (United States)

Carter, Robert; Lawless, Kirby

2008-01-01

In a proposed improvement of tooling for friction stir welding, gimballed shoulders would supplant shoulders that, heretofore, have been fixedly aligned with pins. The proposal is especially relevant to self-reacting friction stir welding. Some definitions of terms, recapitulated from related prior NASA Tech Briefs articles, are prerequisite to a meaningful description of the proposed improvement. In friction stir welding, one uses a tool that includes (1) a rotating shoulder on top (or front) of the workpiece and (2) a pin that rotates with the shoulder and protrudes from the shoulder into the depth of the workpiece. In conventional friction stir welding, the main axial force exerted by the tool on the workpiece is reacted through a ridged backing anvil under (behind) the workpiece. When conventional friction stir welding is augmented with an auto-adjustable pin-tool (APT) capability, the depth of penetration of the pin into the workpiece is varied in real time by a position- or forcecontrol system that extends or retracts the pin as needed to obtain the desired effect. In self-reacting (also known as self-reacted) friction stir welding as practiced heretofore, there are two shoulders: one on top (or front) and one on the bottom (or back) of the workpiece. In this case, a threaded shaft protrudes from the tip of the pin to beyond the back surface of the workpiece. The back shoulder is held axially in place against tension by a nut on the threaded shaft. Both shoulders rotate with the pin and remain aligned coaxially with the pin. The main axial force exerted on the workpiece by the tool and front shoulder is reacted through the back shoulder and the threaded shaft into the friction-stir-welding machine head, so that a backing anvil is no longer needed. A key transmits torque between the bottom shoulder and the threaded shaft, so that the bottom shoulder rotates with the shaft. This concludes the prerequisite definitions of terms.

Analyzing the Radiation Properties of High-Z Impurities in High-Temperature Plasmas

International Nuclear Information System (INIS)

Reinke, M. L.; Ince-Cushman, A.; Podpaly, Y.; Rice, J. E.; Bitter, M.; Hill, K. W.; Fournier, K. B.; Gu, M. F.

2009-01-01

Most tokamak-based reactor concepts require the use of noble gases to form either a radiative mantle or divertor to reduce conductive heat exhaust to tolerable levels for plasma facing components. Predicting the power loss necessary from impurity radiation is done using electron temperature-dependent 'cooling-curves' derived from ab initio atomic physics models. We present here a technique to verify such modeling using highly radiative, argon infused discharges on Alcator C-Mod. A novel x-ray crystal imaging spectrometer is used to measure spatially resolved profiles of line-emissivity, constraining impurity transport simulations. Experimental data from soft x-ray diodes, bare AXUV diodes and foil bolometers are used to determine the local emissivity in three overlapping spectral bands, which are quantitatively compared to models. Comparison of broadband measurements show agreement between experiment and modeling in the core, but not over the entire profile, with the differences likely due to errors in the assumed radial impurity transport outside of the core. Comparison of Ar 16+ x-ray line emission modeling to measurements suggests an additional problem with the collisional-radiative modeling of that charge state.

Kinetic Modeling of Corn Fermentation with S. cerevisiae Using a Variable Temperature Strategy

Directory of Open Access Journals (Sweden)

Augusto C. M. Souza

2018-04-01

Full Text Available While fermentation is usually done at a fixed temperature, in this study, the effect of having a controlled variable temperature was analyzed. A nonlinear system was used to model batch ethanol fermentation, using corn as substrate and the yeast Saccharomyces cerevisiae, at five different fixed and controlled variable temperatures. The lower temperatures presented higher ethanol yields but took a longer time to reach equilibrium. Higher temperatures had higher initial growth rates, but the decay of yeast cells was faster compared to the lower temperatures. However, in a controlled variable temperature model, the temperature decreased with time with the initial value of 40 ∘ C. When analyzing a time window of 60 h, the ethanol production increased 20% compared to the batch with the highest temperature; however, the yield was still 12% lower compared to the 20 ∘ C batch. When the 24 h’ simulation was analyzed, the controlled model had a higher ethanol concentration compared to both fixed temperature batches.

Kinetic Modeling of Corn Fermentation with S. cerevisiae Using a Variable Temperature Strategy.

Science.gov (United States)

Souza, Augusto C M; Mousaviraad, Mohammad; Mapoka, Kenneth O M; Rosentrater, Kurt A

2018-04-24

While fermentation is usually done at a fixed temperature, in this study, the effect of having a controlled variable temperature was analyzed. A nonlinear system was used to model batch ethanol fermentation, using corn as substrate and the yeast Saccharomyces cerevisiae , at five different fixed and controlled variable temperatures. The lower temperatures presented higher ethanol yields but took a longer time to reach equilibrium. Higher temperatures had higher initial growth rates, but the decay of yeast cells was faster compared to the lower temperatures. However, in a controlled variable temperature model, the temperature decreased with time with the initial value of 40 ∘ C. When analyzing a time window of 60 h, the ethanol production increased 20% compared to the batch with the highest temperature; however, the yield was still 12% lower compared to the 20 ∘ C batch. When the 24 h’ simulation was analyzed, the controlled model had a higher ethanol concentration compared to both fixed temperature batches.

An integrated multiphysics model for friction stir welding of 6061 Aluminum alloy

Directory of Open Access Journals (Sweden)

M Nourani

2016-09-01

Full Text Available This article presents a new, combined ‘integrated’- ‘multiphysics’ model of friction stir welding (FSW where a set of governing equations from non-Newtonian incompressible fluid dynamics, conductive and convective heat transfer, and plain stress solid mechanics have been coupled for calculating the process variables and material behaviour both during and after welding. More specifically, regarding the multiphysics feature, the model is capable of simultaneously predicting the local distribution, location and magnitude of maximum temperature, strain, and strain rate fields around the tool pin during the process; while for the integrated (post-analysis part, the above predictions have been used to study the microstructure and residual stress field of welded parts within the same developed code. A slip/stick condition between the tool and workpiece, friction and deformation heat source, convection and conduction heat transfer in the workpiece, a solid mechanics-based viscosity definition, and the Zener-Hollomon- based rigid-viscoplastic material properties with solidus cut-off temperature and empirical softening regime have been employed. In order to validate all the predicted variables collectively, the model has been compared to a series of published case studies on individual/limited set of variables, as well as in-house experiments on FSW of aluminum 6061.

Finite element method analysis of surface roughness transfer in micro flexible rolling

Directory of Open Access Journals (Sweden)

Qu Feijun

2016-01-01

Full Text Available Micro flexible rolling aims to fabricate submillimeter thick strips with varying thickness profile, where the surface quality of products is mainly determined by initial workpiece surface roughness and subsequent surface asperity flattening process, which is affected by process parameters during rolling. This paper shows a 3D finite element model for flexible rolling of a 250 μm thick workpiece with reduction of 20 to 50%, and rolling phase with thinner thickness indicates a better ability to decrease the surface roughness. Four types of initial workpiece surface roughness are studied in the simulation, and the influences of process parameters, such as friction coefficient, rolling speed and roll gap adjusting speed, on surface asperity flattening of workpieces with different initial surface roughness have been numerically investigated and analysed.

Morphology and Temperatures at Pele

Science.gov (United States)

Howell, Robert R.; Lopes, R. M. C.

2010-10-01

The Pele region of Io has been the site of vigorous volcanic activity from the time of the first Voyager I observations in 1979 up through the final Galileo ones in 2001. There is high temperature thermal emission from what is thought to be a rapidly overturning lava lake, and also the source of a large sulfur-rich plume. We present a new analysis of Voyager I visible wavelength images, and Galileo Solid State Imager (SSI) and Near Infrared Mapping Spectrometer (NIMS) thermal emission observations which better define the morphology of the region and the intensity of the emission. The observations show remarkably correlations between the locations of the emission and the features seen in the Voyager images, which provide insight into eruption mechanisms and constrain the longevity of the activity. We also analyze an additional wavelength channel of NIMS data (1.87 micron) which paradoxically, because of reduced sensitivity, allows us to estimate temperatures at the peak locations of emission. Measurements of eruption temperatures on Io are crucial because they provide our best clues to the composition of the magma. High color temperatures indicative of ultramafic composition have been reported for the Pillan hot spot and possibly for Pele, although recent work has called into question the requirement for magma temperatures above those expected for ordinary basalts. Our new analysis of the Pele emission near the peak of the hot spot shows color temperatures near the upper end of the basalt range during the I27 and I32 encounters. We also analyze those temperatures in terms of lava cooling models to determine the required magma temperatures.

Temperature dependent I-V characteristics of an Au/n-GaAs Schottky diode analyzed using Tung’s model

Science.gov (United States)

Korucu, Demet; Turut, Abdulmecit; Efeoglu, Hasan

2013-04-01

The current-voltage (I-V) characteristics of Au/n-GaAs contacts prepared with photolithography technique have been measured in the temperature range of 80-320 K. The ideality factor and barrier height (BH) values have remained almost unchanged between 1.04 and 1.10 and at a value of about 0.79 eV at temperatures above 200 K, respectively. Therefore, the ideality factor values near unity say that the experimental I-V data are almost independent of the sample temperature, that is, contacts have shown excellent Schottky diode behavior above 200 K. An abnormal decrease in the experimental BH Φb and an increase in the ideality factor with a decrease in temperature have been observed below 200 K. This behavior has been attributed to the barrier inhomogeneity by assuming a Gaussian distribution of nanometer-sized patches with low BH at the metal-semiconductor interface. The barrier inhomogeneity assumption is also confirmed by the linear relationship between the BH and the ideality factor. According to Tung’s barrier inhomogeneity model, it has been seen that the value of σT=7.41×10-5 cm2/3 V1/3from ideality factor versus (kT)-1 curve is in close agreement with σT=7.95×10-5 cm2/3 V1/3 value from the Φeff versus (2kT)-1 curve in the range of 80-200 K. The modified Richardson ln(J0/T2)-(qσT)2(Vb/η)2/3/[2(kT)2] versus (kT)-1 plot, from Tung’s Model, has given a Richardson constant value of 8.47 A cm-2 K-2which is in very close agreement with the known value of 8.16 A cm-2 K-2 for n-type GaAs; considering the effective patch area which is significantly lower than the entire geometric area of the Schottky contact, in temperature range of 80-200 K. Thus, it has been concluded that the use of Tung’s lateral inhomogeneity model is more appropriate to interpret the temperature-dependent I-V characteristics in the Schottky contacts.

Investigations on the micro-scale surface interactions at the tool and workpiece interface in micro-manufacturing of bipolar plates for proton exchange membrane fuel cells

Science.gov (United States)

Peker, Mevlut Fatih

Micro-forming studies have been more attractive in recent years because of miniaturization trend. One of the promising metal forming processes, micro-stamping, provides durability, strength, surface finish, and low cost for metal products. Hence, it is considered a prominent method for fabricating bipolar plates (BPP) with micro-channel arrays on large metallic surfaces to be used in Proton Exchange Membrane Fuel Cells (PEMFC). Major concerns in micro-stamping of high volume BPPs are surface interactions between micro-stamping dies and blank metal plates, and tribological changes. These concerns play a critical role in determining the surface quality, channel formation, and dimensional precision of bipolar plates. The surface quality of BPP is highly dependent on the micro-stamping die surface, and process conditions due to large ratios of surface area to volume (size effect) that cause an increased level of friction and wear issues at the contact interface. Due to the high volume and fast production rates, BPP surface characteristics such as surface roughness, hardness, and stiffness may change because of repeated interactions between tool (micro-forming die) and workpiece (sheet blank of interest). Since the surface characteristics of BPPs have a strong effect on corrosion and contact resistance of bipolar plates, and consequently overall fuel cell performance, evolution of surface characteristics at the tool and workpiece should be monitored, controlled, and kept in acceptable ranges throughout the long production cycles to maintain the surface quality. Compared to macro-forming operations, tribological changes in micro-forming process are bigger challenges due to their dominance and criticality. Therefore, tribological size effect should be considered for better understanding of tribological changes in micro-scale. The integrity of process simulation to the experiments, on the other hand, is essential. This study describes an approach that aims to investigate

Counterrotating-Shoulder Mechanism for Friction Stir Welding

Science.gov (United States)

Nunes, Arthur C., Jr.

2007-01-01

A counterrotating-shoulder mechanism has been proposed as an alternative to the mechanism and fixtures used in conventional friction stir welding. The mechanism would internally react most or all of the forces and torques exerted on the workpiece, making it unnecessary to react the forces and torques through massive external fixtures. In conventional friction stir welding, a rotating pin tool is inserted into, and moved along, a weld seam. As the pin tool moves, it stirs together material from the opposite sides of the seam to form the weld. A large axial plunge force must be exerted upon the workpiece through and by the pin tool and a shoulder attached above the pin tool in order to maintain the pressure necessary for the process. The workpiece is secured on top of an anvil, which supports the workpiece against the axial plunge force and against the torque exerted by the pin tool and shoulder. The anvil and associated fixtures must be made heavy (and, therefore, are expensive) to keep the workpiece stationary. In addition, workpiece geometries must be limited to those that can be accommodated by the fixtures. The predecessor of the proposed counterrotating-shoulder mechanism is a second-generation, self-reacting tool, resembling a bobbin, that makes it possible to dispense with the heavy anvil. This tool consists essentially of a rotating pin tool with opposing shoulders. Although the opposing shoulders maintain the necessary pressure without need to externally apply or react a large plunge force, the torque exerted on the workpiece remains unreacted in the absence of a substantial external fixture. Depending on the RPM and the thickness of the workpiece, the torque can be large. The proposed mechanism (see figure) would include a spindle attached to a pin tool with a lower shoulder. The spindle would be coupled via splines to the upper one of three bevel gears in a differential drive. The middle bevel gear would be the power-input gear and would be coupled to the

Temperature Structure of a Coronal Cavity

Science.gov (United States)

Kucera, T. A.; Gibson, S. E.; Schmit, D. J.

2011-01-01

we analyze the temperature structure of a coronal cavity observed in Aug. 2007. coronal cavities are long, low-density structures located over filament neutral lines and are often seen as dark elliptical features at the solar limb in white light, EUV and x-rays. when these structures erupt they form the cavity portions of CMEs. It is important to establish the temperature structure of cavities in order to understand the thermodynamics of cavities in relation to their three-dimensional magnetic structure. To analyze the temperature we compare temperature ratios of a series of iron lines observed by the Hinode/EUv Imaging spectrometer (EIS). We also use those lines to constrain a forward model of the emission from the cavity and streamer. The model assumes a coronal streamer with a tunnel-like cavity with elliptical cross-section and a Gaussian variation of height along the tunnel lenth. Temperature and density can be varied as a function of altitude both in the cavity and streamer. The general cavity morphology and the cavity and streamer density have already been modeled using data from STEREO's SECCHI/EUVI and Hinode/EIS (Gibson et al 2010 and Schmit & Gibson 2011).

Grey Incidence analyze of Environment Monitoring Data and Research on the Disease Prevention Measures of Longmen Grottoes

Science.gov (United States)

LeiLei, Zheng; XueZhi, Fu; Fei, Chu

2018-05-01

Longmen Grottoes was afflicted with many diseases for a long period such as weathering, seepage water and organism growth. Those adverse factors were threatening to preserve cultural relic. Longmen Grottoes conservation and restoration project being put into effect by UNESCO in 2002. The Longmen Grottoes area environmental monitoring system was built in order to comprehensively master the distribution law of environmental factors over the Longmen Grottoes. The monitoring items contains temperature, humidity, wind direction, wind speed, precipitation, light intensity,water content in soil, the rock surface temperature and so on. At the same time, monitoring three experiment caves, monitoring the inside temperature, humidity, seepage water and the wall face temperature etc. So as to analyze the relationship between cave environment and regional environment. We statistical and arrange the data using Excel software, Kgraph software and DPS software. Through the grey incidence analyze, the incidence matrix and the correlation degree of the environmental factors was obtained[1]. The main environment factors for the formation of the disease had been researched. Based on the existing environmental monitor data, the relevance of seepage water and fracture displacement with other environmental factors had been studied, and the relational order was obtained. Corresponding preventive measures were put forward by the formation mechanism analyze of the disease.

Gribov gap equation at finite temperature

International Nuclear Information System (INIS)

Canfora, Fabrizio; Pais, Pablo; Salgado-Rebolledo, Patricio

2014-01-01

In this paper the Gribov gap equation at finite temperature is analyzed. The solutions of the gap equation (which depend explicitly on the temperature) determine the structure of the gluon propagator within the semi-classical Gribov approach. The present analysis is consistent with the standard confinement scenario for low temperatures, while for high enough temperatures, deconfinement takes place and a free gluon propagator is obtained. An intermediate regime in between the confined and free phases can be read off from the resulting gluon propagator, which appears to be closely related to partial deconfinement. (orig.)

Gribov gap equation at finite temperature

Energy Technology Data Exchange (ETDEWEB)

Canfora, Fabrizio; Pais, Pablo [Centro de Estudios Cientificos (CECS), Valdivia (Chile); Universidad Andres Bello, Santiago (Chile); Salgado-Rebolledo, Patricio [Centro de Estudios Cientificos (CECS), Valdivia (Chile); Universidad de Concepcion, Departamento de Fisica, Concepcion (Chile); Universite Libre de Bruxelles and International Solvay Insitutes, Physique Theorique et Mathematique, Bruxelles (Belgium)

2014-05-15

In this paper the Gribov gap equation at finite temperature is analyzed. The solutions of the gap equation (which depend explicitly on the temperature) determine the structure of the gluon propagator within the semi-classical Gribov approach. The present analysis is consistent with the standard confinement scenario for low temperatures, while for high enough temperatures, deconfinement takes place and a free gluon propagator is obtained. An intermediate regime in between the confined and free phases can be read off from the resulting gluon propagator, which appears to be closely related to partial deconfinement. (orig.)

Lateral position detection and control for friction stir systems

Science.gov (United States)

Fleming, Paul; Lammlein, David; Cook, George E.; Wilkes, Don Mitchell; Strauss, Alvin M.; Delapp, David; Hartman, Daniel A.

2010-12-14

A friction stir system for processing at least a first workpiece includes a spindle actuator coupled to a rotary tool comprising a rotating member for contacting and processing the first workpiece. A detection system is provided for obtaining information related to a lateral alignment of the rotating member. The detection system comprises at least one sensor for measuring a force experienced by the rotary tool or a parameter related to the force experienced by the rotary tool during processing, wherein the sensor provides sensor signals. A signal processing system is coupled to receive and analyze the sensor signals and determine a lateral alignment of the rotating member relative to a selected lateral position, a selected path, or a direction to decrease a lateral distance relative to the selected lateral position or selected path. In one embodiment, the friction stir system can be embodied as a closed loop tracking system, such as a robot-based tracked friction stir welding (FSW) or friction stir processing (FSP) system.

Heat transfer modeling of double-side arc welding

International Nuclear Information System (INIS)

Sun Junsheng; Wu Chuansong

2002-01-01

If a plasma arc and a TIG arc are connected in serial and with the plasma arc placed on the obverse side and the TIG arc on the opposite side of the workpiece, a special double-side arc welding (DSAW) system will be formed, in which the PAW current is forced to flow through the keyhole along the thickness direction so as to compensate the energy consumed for melting the workpiece and improve the penetration capacity of the PAW arc. By considering the mechanics factors which influence the DSAW pool geometric shape, the control equations of the pool surface deformation are derived, and the mathematics mode for DSAW heat transfer is established by using boundary-fitted non-orthogonal coordinate systems. With this model, the difference between DSAW and PAW heat transfer is analyzed and the reason for the increase of DSAW penetration is explained from the point of heat transfer. The welding process experiments show that calculated results are in good agreement with measured ones

Modeling and simulation for fewer-axis grinding of complex surface

Science.gov (United States)

Li, Zhengjian; Peng, Xiaoqiang; Song, Ci

2017-10-01

As the basis of fewer-axis grinding of complex surface, the grinding mathematical model is of great importance. A mathematical model of the grinding wheel was established, and then coordinate and normal vector of the wheel profile could be calculated. Through normal vector matching at the cutter contact point and the coordinate system transformation, the grinding mathematical model was established to work out the coordinate of the cutter location point. Based on the model, interference analysis was simulated to find out the right position and posture of workpiece for grinding. Then positioning errors of the workpiece including the translation positioning error and the rotation positioning error were analyzed respectively, and the main locating datum was obtained. According to the analysis results, the grinding tool path was planned and generated to grind the complex surface, and good form accuracy was obtained. The grinding mathematical model is simple, feasible and can be widely applied.

A development of deburring system using vision sensor

International Nuclear Information System (INIS)

Bae, Joon Young; Joo, Youn Myung; Kim, Joon Up; Lee, Sang Ryong

2002-01-01

Burr is a projected part of finished workpiece. It is unavoidable and undesirable by-product of most metal cutting or shearing process. Also, it must be removed to improve the fit of machined parts, safety of workers, and the effectiveness of finishing operation. But deburring process is one of manufacturing processes that have not been successfully automated, so deburring automation is strongly needed. This paper focused on developing a basic algorithm to find edge of workpiece and match two different image data for deburring automation which includes automatic recognition of parts, generation of deburring tool paths and edge/corner finding ability by analyzing the DXF drawing file which contains information of part geometry. As an algorithm for corner finding, SUSAN method was chosen. It makes good performance in finding edge and corner in suitable time. And this paper suggested a simple algorithm to find matching point between CCD image and drawing file

Influence of vibrational treatment on thermomechanical response of material under conditions identical to friction stir welding

Energy Technology Data Exchange (ETDEWEB)

Konovalenko, Ivan S., E-mail: ivkon@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); Konovalenko, Igor S., E-mail: igkon@ispms.tsc.ru; Kolubaev, Evgeniy A., E-mail: eak@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Dmitriev, Andrey I., E-mail: dmitr@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation); Psakhie, Sergey G., E-mail: sp@ms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation)

2015-10-27

A molecular dynamics model was constructed to describe material loading on the atomic scale by the mode identical to friction stir welding. It was shown that additional vibration applied to the tool during the loading mode provides specified intensity values and continuous thermomechanical action during welding. An increase in additional vibration intensity causes an increase both in the force acting on the workpiece from the rotating tool and in temperature within the welded area.

Distribution Analysis of the Local Critical Temperature and Current Density in YBCO Coated Conductors using Low-temperature Scanning Laser and Hall Probe Microscopy

International Nuclear Information System (INIS)

Park, S. K.; Cho, B. R.; Park, H. Y.; Ri, H. C.

2011-01-01

Distribution of the local critical temperature and current density in YBCO coated conductors were analyzed using Low-temperature Scanning Laser and Hall Probe Microscopy (LTSLHPM). We prepared YBCO coated conductors of various bridge types to study the spatial distribution of the critical temperature and the current density in single and multi bridges. LTSLHPM system was modified for detailed linescan or two-dimensional scan both scanning laser and scanning Hall probe method simultaneously. We analyzed the local critical temperature of single and multi bridges from series of several linescans of scanning laser microscopy. We also investigated local current density and hysteresis curve of single bridge from experimental results of scanning Hall probe microscopy.

Applications of Friction Stir Processing during Engraving of Soft Materials

Directory of Open Access Journals (Sweden)

V. Kočović

2015-12-01

Full Text Available Friction stir processing has extensive application in many technological operations. Application area of friction stir processing can be extended to the processing of non-metallic materials, such as wood. The paper examines the friction stir processing contact between a specially designed hard and temperature-resistant rotating tool and workpiece which is made of wood. Interval of speed slip and temperature level under which the combustion occurs and carbonization layer of soft material was determined. The results of the research can be applied in technological process of wood engraving operations which may have significant technological and aesthetic effects.

Novel Adaptive Fixturing for Thin Walled Aerospace Parts

International Nuclear Information System (INIS)

Merlo, Angelo; Ricciardi, Donato; Salvi, Edoardo; Fantinati, Dario; Iorio, Ernesto

2011-01-01

In the aerospace industry the monolithic structures have been introduced to reduce the costs of assembling large numbers of components. The expected benefit of using thin walled monolithic parts is given by a large reduction in the overall manufacturing costs, nevertheless this kind of component encounters a critical phase in fixturing. Fixtures are used to locate and hold workpieces during manufacturing. Because workpiece surface errors and fixture set-up errors (called source errors) always exist, the fixtured workpiece will consequently have position and/or orientation errors (called resultant errors) that will definitely affect the final machining accuracy. Most often the current clamping procedure is not straightforward, it implies several steps and the success of the operation hardly depends by the skill of the human operator. It is estimated that fixturing could constitute 10-20% of the total manufacturing costs, assuming that the fixtures are amortized over relatively small batches. Fixturing devices must satisfy two requisites, which, in some terms, are opposite: - to provide relatively high forces in order to guarantee that the workpiece will be maintained in position under the maximum cutting forces; - to reduce as much as possible strains induced in the workpiece. Limiting the strains induced in the workpiece is crucial because of elastic strain recovery: releasing the clamped workpiece would result in an unwanted final deformation. In this paper a novel adaptive fixturing based on active clamping forces (supplied by piezoelectric actuators) is presented: a real aerospace part case study, - a Nozzle Guide Vane (NGV) -, is introduced, the related problems are identified, and the adopted solutions shown. The proposed adaptive fixturing device can lead to the following advantages: - to perform an automatic errors-free workpiece clamping and then drastically reduce the overall fixturing set up time; - to recover unwanted strains induced to the workpiece, in

Optimización del recorrido y de la potencia de un haz láser de CO2 en el tratamiento térmico de válvulas de motores diesel

Directory of Open Access Journals (Sweden)

Tobar, M. J.

2005-12-01

Full Text Available In this article, a model for the process of CO2 laser treatment of diesel engine exhaust valves is presented. The treatment consists on the remelting of a nickel based alloy which has been previously plasma sprayed on the valve seat. Such process can be well described by means of a transient heat transfer equation, even if some numerical method must be applied when both temperature dependent thermophysical properties and realistic geometry description of the workpiece are taken into account. For this work the Finite Element Method, within the framework of ANSYS®, was chosen, to solve that equation and this was done in the framework of ANSYS®. The use of the process parameters previously assessed during a the theoretical and experimental study of box shaped workpieces requires a fine tuning based on simulation in order to be sure that the treatment of the valve seat gets comparable results to that of the flat workpieces. Among the important conditions to be satisfied stands the need for the temperature map to be parallel to the valve seat surface and so have the same treated depth. Besides, as the beam describes a circular path, coming back to the starting position, the initial temperature at that point will be higher than for rest of the workpiece. Therefore the beam power has to be optimized in order to get adapted to this new situation. Phase transition is included in the model by using the right thermophysical properties and a correct estimation of the effective absorption coefficients in both phases. This work shows the advantages of the process modelling to support the optimization of laser surface treatment of complex geometry workpieces using the model validation performed in simpler workpieces.En este trabajo se modeliza el proceso de tratamiento de válvulas de motores diesel mediante láser de CO2. Este tratamiento consiste en la refusión de una aleación base níquel previamente proyectada por plasma sobre un asiento de v

A new heat transfer analysis in machining based on two steps of 3D finite element modelling and experimental validation

Science.gov (United States)

Haddag, B.; Kagnaya, T.; Nouari, M.; Cutard, T.

2013-01-01

Modelling machining operations allows estimating cutting parameters which are difficult to obtain experimentally and in particular, include quantities characterizing the tool-workpiece interface. Temperature is one of these quantities which has an impact on the tool wear, thus its estimation is important. This study deals with a new modelling strategy, based on two steps of calculation, for analysis of the heat transfer into the cutting tool. Unlike the classical methods, considering only the cutting tool with application of an approximate heat flux at the cutting face, estimated from experimental data (e.g. measured cutting force, cutting power), the proposed approach consists of two successive 3D Finite Element calculations and fully independent on the experimental measurements; only the definition of the behaviour of the tool-workpiece couple is necessary. The first one is a 3D thermomechanical modelling of the chip formation process, which allows estimating cutting forces, chip morphology and its flow direction. The second calculation is a 3D thermal modelling of the heat diffusion into the cutting tool, by using an adequate thermal loading (applied uniform or non-uniform heat flux). This loading is estimated using some quantities obtained from the first step calculation, such as contact pressure, sliding velocity distributions and contact area. Comparisons in one hand between experimental data and the first calculation and at the other hand between measured temperatures with embedded thermocouples and the second calculation show a good agreement in terms of cutting forces, chip morphology and cutting temperature.

Additive manufacturing of tools for lapping glass

Science.gov (United States)

Williams, Wesley B.

2013-09-01

Additive manufacturing technologies have the ability to directly produce parts with complex geometries without the need for secondary processes, tooling or fixtures. This ability was used to produce concave lapping tools with a VFlash 3D printer from 3D Systems. The lapping tools were first designed in Creo Parametric with a defined constant radius and radial groove pattern. The models were converted to stereolithography files which the VFlash used in building the parts, layer by layer, from a UV curable resin. The tools were rotated at 60 rpm and used with 120 grit and 220 grit silicon carbide lapping paste to lap 0.750" diameter fused silica workpieces. The samples developed a matte appearance on the lapped surface that started as a ring at the edge of the workpiece and expanded to the center. This indicated that as material was removed, the workpiece radius was beginning to match the tool radius. The workpieces were then cleaned and lapped on a second tool (with equivalent geometry) using a 3000 grit corundum aluminum oxide lapping paste, until a near specular surface was achieved. By using lapping tools that have been additively manufactured, fused silica workpieces can be lapped to approach a specified convex geometry. This approach may enable more rapid lapping of near net shape workpieces that minimize the material removal required by subsequent polishing. This research may also enable development of new lapping tool geometry and groove patterns for improved loose abrasive finishing.

Omega-X micromachining system

International Nuclear Information System (INIS)

Miller, D.M.

1978-01-01

A micromachining tool system with X- and omega-axes is used to machine spherical, aspherical, and irregular surfaces with a maximum contour error of 100 nonometers (nm) and surface waviness of no more than 0.8 nm RMS. The omega axis, named for the angular measurement of the rotation of an eccentric mechanism supporting one end of a tool bar, enables the pulse increments of the tool toward the workpiece to be as little as 0 to 4.4 nm. A dedicated computer coordinates motion in the two axes to produce the workpiece contour. Inertia is reduced by reducing the mass pulsed toward the workpiece to about one-fifth of its former value. The tool system includes calibration instruments to calibrate the micromachining tool system. Backlash is reduced and flexing decreased by using a rotary table and servomotor to pulse the tool in the omega-axis instead of a ball screw mechanism. A thermally-stabilized spindle roates the workpiece and is driven by a motor not mounted on the micromachining tool base through a torque-smoothing pulley and vibrationless rotary coupling. Abbe offset errors are almost eliminated by tool setting and calibration at spindle center height. Tool contour and workpiece contour are gaged on the machine; this enables the source of machining errors to be determined more readily, because the workpiece is gaged before its shape can be changed by removal from the machine

Characterization of temperature-dependent optical material properties of polymer powders

Energy Technology Data Exchange (ETDEWEB)

Laumer, Tobias [Bayerisches Laserzentrum GmbH, 91052 Erlangen (Germany); SAOT Erlangen Graduate School in Advanced Optical Technologies, 91052 Erlangen (Germany); CRC Collaborative Research Center 814 - Additive Manufacturing, 91052 Erlangen (Germany); Stichel, Thomas; Bock, Thomas; Amend, Philipp [Bayerisches Laserzentrum GmbH, 91052 Erlangen (Germany); CRC Collaborative Research Center 814 - Additive Manufacturing, 91052 Erlangen (Germany); Schmidt, Michael [Bayerisches Laserzentrum GmbH, 91052 Erlangen (Germany); University of Erlangen-Nürnberg, Institute of Photonic Technologies, 91052 Erlangen (Germany); SAOT Erlangen Graduate School in Advanced Optical Technologies, 91052 Erlangen (Germany); CRC Collaborative Research Center 814 - Additive Manufacturing, 91052 Erlangen (Germany)

2015-05-22

In former works, the optical material properties of different polymer powders used for Laser Beam Melting (LBM) at room temperature have been analyzed. With a measurement setup using two integration spheres, it was shown that the optical material properties of polymer powders differ significantly due to multiple reflections within the powder compared to solid bodies of the same material. Additionally, the absorption behavior of the single particles shows an important influence on the overall optical material properties, especially the reflectance of the powder bed. Now the setup is modified to allow measurements at higher temperatures. Because crystalline areas of semi-crystalline thermoplastics are mainly responsible for the absorption of the laser radiation, the influence of the temperature increase on the overall optical material properties is analyzed. As material, conventional polyamide 12 and polypropylene as new polymer powder material, is used. By comparing results at room temperature and at higher temperatures towards the melting point, the temperature-dependent optical material properties and their influence on the beam-matter interaction during the process are discussed. It is shown that the phase transition during melting leads to significant changes of the optical material properties of the analyzed powders.

Grinding behavior and surface appearance of (TiCp + TiBw/Ti-6Al-4V titanium matrix composites

Directory of Open Access Journals (Sweden)

Ding Wenfeng

2014-10-01

Full Text Available (TiCp + TiBw/Ti-6Al-4V titanium matrix composites (PTMCs have broad application prospects in the aviation and nuclear field. However, it is a typical difficult-to-cut material due to high hardness of the reinforcements, high strength and low thermal conductivity of Ti-6Al-4V alloy matrix. Grinding experiments with vitrified CBN wheels were conducted to analyze comparatively the grinding performance of PTMCs and Ti-6Al-4V alloy. Grinding force and force ratios, specific grinding energy, grinding temperature, surface roughness, ground surface appearance were discussed. The results show that the normal grinding force and the force ratios of PTMCs are much larger than that of Ti-6Al-4V alloy. Low depth of cut and high workpiece speed are generally beneficial to achieve the precision ground surface for PTMCs. The hard reinforcements of PTMCs are mainly removed in the ductile mode during grinding. However, the removal phenomenon of the reinforcements due to brittle fracture still exists, which contributes to the lower specific grinding energy and grinding temperature of PTMCs than Ti-6Al-4V alloy.

Nuclear plant analyzer program for Bulgaria

International Nuclear Information System (INIS)

Shier, W.; Kennett, R.

1993-01-01

An interactive nuclear plant analyzer(NPA) has been developed for use by the Bulgarian technical community in the training of plant personnel, the development and verification of plant operating procedures, and in the analysis of various anticipated operational occurrences and accident scenarios. The current NPA includes models for a VVER-440 Model 230 and a VVER-1000 Model 320 and is operational on an IBM RISC6000 workstation. The RELAP5/MOD2 computer code has been used for the calculation of the reactor responses to the interactive commands initiated by the NPA operator. The interactive capabilities of the NPA have been developed to provide considerable flexibility in the plant actions that can be initiated by the operator. The current capabilities for both the VVER-440 and VVER-1000 models include: (1) scram initiation; (2) reactor coolant pump trip; (3) high pressure safety injection system initiation; (4) low pressure safety injection system initiation; (5) pressurizer safety valve opening; (6) steam generator relief/safety valve opening; (7) feedwater system initiation and trip; (8) turbine trip; and (9) emergency feedwater initiation. The NPA has the capability to display the results of the simulations in various forms that are determined by the model developer. Results displayed on the reactor mask are shown through the user defined, digital display of various plant parameters and through color changes that reflect changes in primary system fluid temperatures, fuel and clad temperatures, and the temperature of other metal structures. In addition, changes in the status of various components and systems can be initiated and/or displayed both numerically and graphically on the mask. This paper provides a description of the structure of the NPA, a discussion of the simulation models used for the VVER-440 and the VVER-1000, and an overview of the NPA capabilities. Typical results obtained using both simulation models will be discussed

Low-temperature thermal expansion

International Nuclear Information System (INIS)

Collings, E.W.

1986-01-01

This chapter discusses the thermal expansion of insulators and metals. Harmonicity and anharmonicity in thermal expansion are examined. The electronic, magnetic, an other contributions to low temperature thermal expansion are analyzed. The thermodynamics of the Debye isotropic continuum, the lattice-dynamical approach, and the thermal expansion of metals are discussed. Relative linear expansion at low temperatures is reviewed and further calculations of the electronic thermal expansion coefficient are given. Thermal expansions are given for Cu, Al and Ti. Phenomenologic thermodynamic relationships are also discussed

The machined surface of magnesium AZ31 after rotary turning at air cooling condition

Science.gov (United States)

Akhyar, G.; Purnomo, B.; Hamni, A.; Harun, S.; Burhanuddin, Y.

2018-04-01

Magnesium is a lightweight metal that is widely used as an alternative to iron and steel. Magnesium has been applied in the automotive industry to reduce the weight of a component, but the machining process has the disadvantage that magnesium is highly flammable because it has a low flash point. High temperature can cause the cutting tool wear and contributes to the quality of the surface roughness. The purpose of this study is to obtain the value of surface roughness and implement methods of rotary cutting tool and air cooling output vortex tube cooler to minimize the surface roughness values. Machining parameters that is turning using rotary cutting tool at speed the workpiece of (Vw) 50, 120, 160 m/min, cutting speed of rotary tool of (Vt) 25, 50, 75 m/min, feed rate of (f) 0.1, 0.15, 0.2 mm/rev, and depth of cut of 0.3 mm. Type of tool used is a carbide tool diameter of 16 mm and air cooling pressure of 6 bar. The results show the average value of the lowest surface roughness on the speed the workpiece of 80 m/min, cutting speed of rotary tool of 50 m/min, feed rate of 0.2 mm/rev, and depth of cut of 0.3 mm. While the average value of the highest surface roughness on the speed the workpiece of 160 m/min, cutting speed of rotary tool of 50 m/min, feed rate of 0.2 mm/rev, and depth of cut of 0.3 mm. The influence of machining parameters concluded the higher the speed of the workpiece the surface roughness value higher. Otherwise the higher cutting speed of rotary tool then the lower the surface roughness value. The observation on the surface of the rotary tool, it was found that no uniform tool wear which causes non-uniform surface roughness. The use of rotary cutting tool contributing to lower surface roughness values generated.

Performance evaluation of Samsung LABGEO(HC10) Hematology Analyzer.

Science.gov (United States)

Park, Il Joong; Ahn, Sunhyun; Kim, Young In; Kang, Seon Joo; Cho, Sung Ran

2014-08-01

The Samsung LABGEO(HC10) Hematology Analyzer (LABGEO(HC10)) is a recently developed automated hematology analyzer that uses impedance technologies. The analyzer provides 18 parameters including 3-part differential at a maximum rate of 80 samples per hour. To evaluate the performance of the LABGEO(HC10). We evaluated precision, linearity, carryover, and relationship for complete blood cell count parameters between the LABGEO(HC10) and the LH780 (Beckman Coulter Inc) in a university hospital in Korea according to the Clinical and Laboratory Standards Institute guidelines. Sample stability and differences due to the anticoagulant used (K₂EDTA versus K₃EDTA) were also evaluated. The LABGEO(HC10) showed linearity over a wide range and minimal carryover ( 0.92) except for mean corpuscular hemoglobin concentration. The bias estimated was acceptable for all parameters investigated except for monocyte count. Most parameters were stable until 24 hours both at room temperature and at 4°C. The difference by anticoagulant type was statistically insignificant for all parameters except for a few red cell parameters. The accurate results achievable and simplicity of operation make the unit recommendable for small to medium-sized laboratories.

Advanced and new developments in bulk metal forming

DEFF Research Database (Denmark)

Bay, Niels; Wanheim, Tarras; Ravn, Bjarne Gottlieb

2000-01-01

of approach, 1. the classical process development, 2. development of physical as well as numerical modelling techniques and 3. the thematic approach, where integrated analysis of the interactions between workpiece, tool and press are now possible with objectives like prediction of workpiece defects...

analysis of an analysis of an intelligent temperature transmitter

African Journals Online (AJOL)

eobe

temperature sensors and analyze a typical Rosemount Intelligent Temperature Transmitter (RITT) with a view to identifying and ... material science and communication technologies [2]. ... Some benefits of the 4-20mA transmission standard.

Elucidating Grinding Mechanism by Theoretical and Experimental Investigations.

Science.gov (United States)

Ullah, Amm Sharif; Caggiano, Alessandra; Kubo, Akihiko; Chowdhury, M A K

2018-02-09

Grinding is one of the essential manufacturing processes for producing brittle or hard materials-based precision parts (e.g., optical lenses). In grinding, a grinding wheel removes the desired amount of material by passing the same area on the workpiece surface multiple times. How the topography of a workpiece surface evolves with these passes is thus an important research issue, which has not yet been addressed elaborately. The present paper tackles this issue from both the theoretical and the experimental points of view. In particular, this paper presents the results of experimental and theoretical investigations on the multi-pass surface grinding operations where the workpiece surface is made of glass and the grinding wheel consists of cBN abrasive grains. Both investigations confirm that a great deal of stochasticity is involved in the grinding mechanism, and the complexity of the workpiece surface gradually increases along with the number of passes.

Mask alignment system for semiconductor processing

Science.gov (United States)

Webb, Aaron P.; Carlson, Charles T.; Weaver, William T.; Grant, Christopher N.

2017-02-14

A mask alignment system for providing precise and repeatable alignment between ion implantation masks and workpieces. The system includes a mask frame having a plurality of ion implantation masks loosely connected thereto. The mask frame is provided with a plurality of frame alignment cavities, and each mask is provided with a plurality of mask alignment cavities. The system further includes a platen for holding workpieces. The platen may be provided with a plurality of mask alignment pins and frame alignment pins configured to engage the mask alignment cavities and frame alignment cavities, respectively. The mask frame can be lowered onto the platen, with the frame alignment cavities moving into registration with the frame alignment pins to provide rough alignment between the masks and workpieces. The mask alignment cavities are then moved into registration with the mask alignment pins, thereby shifting each individual mask into precise alignment with a respective workpiece.

Macroscopic cross sections for analyzing the transport of neutral particles in plasmas

International Nuclear Information System (INIS)

Suzuki, Tadakazu; Taji, Yuukichi; Nakahara, Yasuaki

1975-05-01

Algorithms have been developed for calculating the ionization and charge exchange cross sections required for analyzing the neutral transport in plasmas. In our algorithms, the integration of the expression for reaction rate of neutrals with plasmas is performed by expanding the integrand with the use of polynomials. At present, multi-energy-group sets of the cross sections depending on plasma temperature and energy of neutrals can be prepared by means of Maxwellian averages over energy. Calculational results are printed out in the FIDO format. Some numerical examples are given for several forms of spatial distributions assumed for the plasma ion temperature and source neutral energy. (auth.)

World Ocean Atlas 2005, Temperature

Data.gov (United States)

National Oceanic and Atmospheric Administration, Department of Commerce — World Ocean Atlas 2005 (WOA05) is a set of objectively analyzed (1° grid) climatological fields of in situ temperature, salinity, dissolved oxygen, Apparent Oxygen...

Load forecasting method considering temperature effect for distribution network

Directory of Open Access Journals (Sweden)

Meng Xiao Fang

2016-01-01

Full Text Available To improve the accuracy of load forecasting, the temperature factor was introduced into the load forecasting in this paper. This paper analyzed the characteristics of power load variation, and researched the rule of the load with the temperature change. Based on the linear regression analysis, the mathematical model of load forecasting was presented with considering the temperature effect, and the steps of load forecasting were given. Used MATLAB, the temperature regression coefficient was calculated. Using the load forecasting model, the full-day load forecasting and time-sharing load forecasting were carried out. By comparing and analyzing the forecast error, the results showed that the error of time-sharing load forecasting method was small in this paper. The forecasting method is an effective method to improve the accuracy of load forecasting.

Analyzing land surface temperature variations during Fogo Island (Cape Verde) 2014-2015 eruption with Landsat 8 images

Science.gov (United States)

Vieira, D.; Teodoro, A.; Gomes, A.

2016-10-01

Land Surface Temperature (LST) is an important parameter related to land surface processes that changes continuously through time. Assessing its dynamics during a volcanic eruption has both environmental and socio-economical interest. Lava flows and other volcanic materials produced and deposited throughout an eruption transform the landscape, contributing to its heterogeneity and altering LST measurements. This paper aims to assess variations of satellite-derived LST and to detect patterns during the latest Fogo Island (Cape Verde) eruption, extending from November 2014 through February 2015. LST data was obtained through four processed Landsat 8 images, focused on the caldera where Pico do Fogo volcano sits. QGIS' plugin Semi-Automatic Classification was used in order to apply atmospheric corrections and radiometric calibrations. The algorithm used to retrieve LST values is a single-channel method, in which emissivity values are known. The absence of in situ measurements is compensated by the use of MODIS sensor-derived LST data, used to compare with Landsat retrieved measurements. LST data analysis shows as expected that the highest LST values are located inside the caldera. High temperature values were also founded on the south-facing flank of the caldera. Although spatial patterns observed on the retrieved data remained roughly the same during the time period considered, temperature values changed throughout the area and over time, as it was also expected. LST values followed the eruption dynamic experiencing a growth followed by a decline. Moreover, it seems possible to recognize areas affected by lava flows of previous eruptions, due to well-defined LST spatial patterns.

High temperature estimation through computer vision

International Nuclear Information System (INIS)

Segovia de los R, J.A.

1996-01-01

The form recognition process has between his purposes to conceive and to analyze the classification algorithms applied to the image representations, sounds or signals of any kind. In a process with a thermal plasma reactor in which cannot be employed conventional dispositives or methods for the measurement of the very high temperatures. The goal of this work was to determine these temperatures in an indirect way. (Author)

Temperature dependence of dose rate laser simulation adequacy

International Nuclear Information System (INIS)

Skorobogatov, P.K.; Nikiforov, A.Y.; Demidov, A.A.

1999-01-01

2-D numerical modeling was carried out to analyze the temperature dependence of dose rate laser simulation adequacy in application to p-n junction ionising current. Experimental validation was performed using test structure in the temperature range of 0 to 100 deg.C. (authors)

Hardness and microstructure homogeneity of pure copper processed by accumulative back extrusion

International Nuclear Information System (INIS)

Bazaz, B.; Zarei-Hanzaki, A.; Fatemi-Varzaneh, S.M.

2013-01-01

The present work deals with the microstructure evolution of a pure copper processed by a new severe plastic deformation method. A set of pure copper (99.99%) work-pieces with coarse-grained microstructures was processed by accumulative back extrusion (ABE) method at room temperature. The optical and scanning electron microscopy (SEM) and hardness measurements were utilized to study the microstructural evolution and hardness homogeneity. The results indicated that ABE is a capable process to provide a homogenous grain refined microstructure in pure copper. The observed grain refinement was discussed relying on the occurrence of dynamic restoration processes. The analysis of microstructure and hardness showed outstanding homogeneity improvement throughout the work-pieces as the consecutive ABE passes were applied. The homogeneity improvement was attributed to the propagation of the shear bands and also the heavily deformed regions. A reversing route was also applied in the ABE processing to investigate its effect on the development of microstructural homogeneity. Comparing to the conventional route, the application of the reversing route was found to yield better homogeneity after less passes of the process.

Fibre optic sensor on robot end effector for flexible assembly

International Nuclear Information System (INIS)

Yung, K.L.; Lau, W.S.; Choi, C.K.; Shan, Y.Y.

1995-01-01

A fibre optic sensor system was constructed for use on robot end effectors for flexible assembly. The sensor detected the deviations between robot end effector and the workpiece. The signal was fed back to robot controller to shift the end effector until the centre of end effector and the centre of workpiece were aligned at the correct orientation. Then workpiece can be grasped symmetrically. Sensor fusion concept was used to guard against sensor system failure. Fuzzy linguistic variable and control rule concept were introduced in the sensor integration. The experimental setup for the sensor integrated system was shown. The accuracy was also discussed

A new approach to the form and position error measurement of the auto frame surface based on laser

Science.gov (United States)

Wang, Hua; Li, Wei

2013-03-01

Auto frame is a very large workpiece, with length up to 12 meters and width up to 2 meters, and it's very easy to know that it's inconvenient and not automatic to measure such a large workpiece by independent manual operation. In this paper we propose a new approach to reconstruct the 3D model of the large workpiece, especially the auto truck frame, based on multiple pulsed lasers, for the purpose of measuring the form and position errors. In a concerned area, it just needs one high-speed camera and two lasers. It is a fast, high-precision and economical approach.

Identification of complex model thermal boundary conditions based on exterior temperature measurement

International Nuclear Information System (INIS)

Lu Jianming; Ouyang Guangyao; Zhang Ping; Rong Bojun

2012-01-01

Combining the advantages of the finite element software in temperature field analyzing with the multivariate function optimization arithmetic, a feasibility method based on the exterior temperature was proposed to get the thermal boundary conditions, which was required in temperature field analyzing. The thermal boundary conditions can be obtained only by some temperature measurement values. Taking the identification of the convection heat transfer coefficient of a high power density diesel engine cylinder head as an example, the calculation result shows that when the temperature measurement error was less than 0.5℃, the maximum relative error was less than 2%. It is shown that the new method was feasible (authors)

Temperature dependent anomalous statistics

International Nuclear Information System (INIS)

Das, A.; Panda, S.

1991-07-01

We show that the anomalous statistics which arises in 2 + 1 dimensional Chern-Simons gauge theories can become temperature dependent in the most natural way. We analyze and show that a statistic's changing phase transition can happen in these theories only as T → ∞. (author). 14 refs

Tool for Two Types of Friction Stir Welding

Science.gov (United States)

Carter, Robert

2006-01-01

A tool that would be useable in both conventional and self-reacting friction stir welding (FSW) has been proposed. The tool would embody both a prior tooling concept for self-reacting FSW and an auto-adjustable pin-tool (APT) capability developed previously as an augmentation for conventional FSW. Some definitions of terms are prerequisite to a meaningful description of the proposed tool. In conventional FSW, depicted in Figure 1, one uses a tool that includes (1) a rotating shoulder on top (or front) of the workpiece and (2) a rotating pin that protrudes from the shoulder into the depth of the workpiece. The main axial force exerted by the tool on the workpiece is reacted through a ridged backing anvil under (behind) the workpiece. When conventional FSW is augmented with an APT capability, the depth of penetration of the pin into the workpiece is varied in real time by a position- or force-control system that extends or retracts the pin as needed to obtain the desired effect. In self-reacting (also known as self-reacted) friction stir welding (SR-FSW), there are two rotating shoulders: one on top (or front) and one on the bottom (or back) of the workpiece. In this case, a threaded shaft protrudes from the tip of the pin to beyond the back surface of the workpiece. The back shoulder is held axially in place against tension by a nut on the threaded shaft. The main axial force exerted on the workpiece by the tool and front shoulder is reacted through the back shoulder and the threaded shaft, back into the FSW machine head, so that a backing anvil is no longer needed. A key transmits torque between the bottom shoulder and the threaded shaft, so that the bottom shoulder rotates with the shaft. A tool for SRFSW embodying this concept was reported in "Mechanism for Self-Reacted Friction Stir Welding" (MFS-31914), NASA Tech Briefs, Vol. 28, No. 10 (October 2004), page 53. In its outward appearance, the proposed tool (see Figure 2) would fit the above description of an SR

Regional amplification of projected changes in extreme temperatures strongly controlled by soil moisture-temperature feedbacks

Science.gov (United States)

Vogel, M. M.; Orth, R.; Cheruy, F.; Hagemann, S.; Lorenz, R.; Hurk, B. J. J. M.; Seneviratne, S. I.

2017-02-01

Regional hot extremes are projected to increase more strongly than global mean temperature, with substantially larger changes than 2°C even if global warming is limited to this level. We investigate the role of soil moisture-temperature feedbacks for this response based on multimodel experiments for the 21st century with either interactive or fixed (late 20th century mean seasonal cycle) soil moisture. We analyze changes in the hottest days in each year in both sets of experiments, relate them to the global mean temperature increase, and investigate processes leading to these changes. We find that soil moisture-temperature feedbacks significantly contribute to the amplified warming of the hottest days compared to that of global mean temperature. This contribution reaches more than 70% in Central Europe and Central North America. Soil moisture trends are more important for this response than short-term soil moisture variability. These results are relevant for reducing uncertainties in regional temperature projections.

Electromagnetic characteristic of twin-wire indirect arc welding

Science.gov (United States)

Shi, Chuanwei; Zou, Yong; Zou, Zengda; Wu, Dongting

2015-01-01

Traditional welding methods are limited in low heat input to workpiece and high welding wire melting rate. Twin-wire indirect arc(TWIA) welding is a new welding method characterized by high melting rate and low heat input. This method uses two wires: one connected to the negative electrode and another to the positive electrode of a direct-current(DC) power source. The workpiece is an independent, non-connected unit. A three dimensional finite element model of TWIA is devised. Electric and magnetic fields are calculated and their influence upon TWIA behavior and the welding process is discussed. The results show that with a 100 A welding current, the maximum temperature reached is 17 758 K, arc voltage is 14.646 V while maximum current density was 61 A/mm2 with a maximum Lorene force of 84.5 μN. The above mentioned arc parameters near the cathode and anode regions are far higher than those in the arc column region. The Lorene force is the key reason for plasma velocity direction deviated and charged particles flowed in the channel formed by the cathode, anode and upper part of arc column regions. This led to most of the energy being supplied to the polar and upper part of arc column regions. The interaction between electric and magnetic fields is a major determinant in shaping TWIA as well as heat input on the workpiece. This is a first study of electromagnetic characteristics and their influences in the TWIA welding process, and it is significant in both a theoretical and practical sense.

Modelling of temperature distribution and temperature pulsations in elements of fast breeder reactor

International Nuclear Information System (INIS)

Sorokin, A.P.; Bogoslovskaia, G.P.; Ushakov, P.A.; Zhukov, A.V.; Ivanov, Eu.F.; Matjukhin, N.M.

2004-01-01

From thermophysical point of view, integrated configuration of liquid metal cooled reactor has some limitations. Large volume of mixing chamber causes a complex behavior of thermal hydraulic characteristics in such facilities. Also, this volume is responsible for large-scale eddies in the coolant, existence of stagnant areas and flow stratification, occurrence of temperature non-uniformity and pulsation of coolant and structure temperatures. Temperature non-uniformities and temperature pulsations depend heavily even on small variations in reactor core design. The paper presents some results on modeling of thermal hydraulic processes occurring in liquid metal cooled reactor. The behavior of following parameters are discussed: temperature non-uniformities at the core output and related temperature pulsations; temperature pulsations due to mixing of sodium jets at different temperatures; temperature pulsations arising if a part of loop (circuit) is shut off; temperature non-uniformities and pulsation at the core output and related temperature pulsation; temperature pulsations due to mixing of sodium jets at different temperatures; temperature pulsations arising if a part of loop (circuit) is shut off; temperature non-uniformities and pulsation of temperature during transients and during transition to natural convection cooling. Also, the issue of modeling of temperature behavior in compact arrangement of fast reactor fuel pins using water as modeling liquid is considered in the paper. One more discussion is concerned with experimental method of modeling of liquid metal mixing with the use of air. The method is based on freon tracer technique. The results of simulation of the thermal hydraulic processes mentioned above have been analyzed, that will allow the main lines of the study to be determined and conclusion to be drawn regarding the temperature behavior in fast reactor units. (author)

Chiral anomalies in QED and QCD at finite temperature

International Nuclear Information System (INIS)

Alvarez-Estrada, R.F.

1991-01-01

Chiral anomalies (a) for QED and QCD at finite temperature are analyzed in imaginary- and real-time formalisms. Both triangle diagrams and functional methods are used. It is found that the expressions for a in terms of finite-temperature fields are formally similar to that for the zero-temperature anomaly as a function of zero-temperature fields, thereby generalizing previous work by other authors. (author). 20 refs.; 1 fig

Tool life and surface integrity aspects when drilling nickel alloy

Science.gov (United States)

Kannan, S.; Pervaiz, S.; Vincent, S.; Karthikeyan, R.

2018-04-01

Nickel based super alloys manufactured through powder metallurgy (PM) route are required to increase the operational efficiency of gas turbine engines. They are material of choice for high pressure components due to their superior high temperature strength, excellent corrosion, oxidation and creep resistance. This unique combination of mechanical and thermal properties makes them even more difficult-to-machine. In this paper, the hole making process using coated carbide inserts by drilling and plunge milling for a nickel-based powder metallurgy super alloy has been investigated. Tool life and process capability studies were conducted using optimized process parameters using high pressure coolants. The experimental trials were directed towards an assessment of the tendency for surface malformations and detrimental residual stress profiles. Residual stresses in both the radial and circumferential directions have been evaluated as a function of depth from the machined surface using the target strain gauge / center hole drilling method. Circumferential stresses near workpiece surface and at depth of 512 µm in the starting material was primarily circumferential compression which was measured to be average of –404 MPa. However, the radial stresses near workpiece surface was tensile and transformed to be compressive in nature at depth of 512 µm in the starting material (average: -87 Mpa). The magnitude and the depth below the machined surface in both radial and circumferential directions were primarily tensile in nature which increased with hole number due to a rise of temperature at the tool–workpiece interface with increasing tool wear. These profiles are of critical importance for the selection of cutting strategies to ensure avoidance/minimization of tensile residual stresses that can be detrimental to the fatigue performance of the components. These results clearly show a tendency for the circumferential stresses to be more tensile than the radial stresses

Development of a test facility for analyzing supercritical fluid blowdown

International Nuclear Information System (INIS)

Roberto, Thiago D.; Alvim, Antonio C.M.

2015-01-01

The generation IV nuclear reactors under development mostly use supercritical fluids as the working fluid because higher temperatures improve the thermal efficiency. Supercritical fluids are used by modern nuclear power plants to achieve thermal efficiencies of around 45%. With water as the supercritical working fluid, these plants operate at a high temperature and pressure. However, experiments on supercritical water are limited by technical and financial difficulties. These difficulties can be overcome by using model fluids, which have more feasible supercritical conditions and exhibit a lower critical pressure and temperature. Experimental research is normally used to determine the conditions under which model fluids represent supercritical fluids under steady-state conditions. A fluid-to-fluid scaling approach has been proposed to determine model fluids that can represent supercritical fluids in a transient state. This paper presents an application of fractional scale analysis to determine the simulation parameters for a depressurization test facility. Carbon dioxide (CO 2 ) and R134a gas were considered as the model fluids because their critical point conditions are more feasible than those of water. The similarities of water (prototype), CO 2 (model) and R134a (model) for depressurization in a pressure vessel were analyzed. (author)

Calculation of electromagnetic force in electromagnetic forming process of metal sheet

International Nuclear Information System (INIS)

Xu Da; Liu Xuesong; Fang Kun; Fang Hongyuan

2010-01-01

Electromagnetic forming (EMF) is a forming process that relies on the inductive electromagnetic force to deform metallic workpiece at high speed. Calculation of the electromagnetic force is essential to understand the EMF process. However, accurate calculation requires complex numerical solution, in which the coupling between the electromagnetic process and the deformation of workpiece needs be considered. In this paper, an appropriate formula has been developed to calculate the electromagnetic force in metal work-piece in the sheet EMF process. The effects of the geometric size of coil, the material properties, and the parameters of discharge circuit on electromagnetic force are taken into consideration. Through the formula, the electromagnetic force at different time and in different positions of the workpiece can be predicted. The calculated electromagnetic force and magnetic field are in good agreement with the numerical and experimental results. The accurate prediction of the electromagnetic force provides an insight into the physical process of the EMF and a powerful tool to design optimum EMF systems.

Standard test method for determining residual stresses by the hole-drilling strain-gage method

CERN Document Server

American Society for Testing and Materials. Philadelphia

2008-01-01

1.1 Residual Stress Determination: 1.1.1 This test method specifies a hole-drilling procedure for determining residual stress profiles near the surface of an isotropic linearly elastic material. The test method is applicable to residual stress profile determinations where in-plane stress gradients are small. The stresses may remain approximately constant with depth (“uniform” stresses) or they may vary significantly with depth (“non-uniform” stresses). The measured workpiece may be “thin” with thickness much less than the diameter of the drilled hole or “thick” with thickness much greater than the diameter of the drilled hole. Only uniform stress measurements are specified for thin workpieces, while both uniform and non-uniform stress measurements are specified for thick workpieces. 1.2 Stress Measurement Range: 1.2.1 The hole-drilling method can identify in-plane residual stresses near the measured surface of the workpiece material. The method gives localized measurements that indicate the...

Elucidating Grinding Mechanism by Theoretical and Experimental Investigations

Directory of Open Access Journals (Sweden)

AMM Sharif Ullah

2018-02-01

Full Text Available Grinding is one of the essential manufacturing processes for producing brittle or hard materials-based precision parts (e.g., optical lenses. In grinding, a grinding wheel removes the desired amount of material by passing the same area on the workpiece surface multiple times. How the topography of a workpiece surface evolves with these passes is thus an important research issue, which has not yet been addressed elaborately. The present paper tackles this issue from both the theoretical and the experimental points of view. In particular, this paper presents the results of experimental and theoretical investigations on the multi-pass surface grinding operations where the workpiece surface is made of glass and the grinding wheel consists of cBN abrasive grains. Both investigations confirm that a great deal of stochasticity is involved in the grinding mechanism, and the complexity of the workpiece surface gradually increases along with the number of passes.

Experimental investigation on material migration phenomena in micro-EDM of reaction-bonded silicon carbide

Energy Technology Data Exchange (ETDEWEB)

Liew, Pay Jun [Department of Mechanical Systems and Design, Tohoku University, Aramaki Aoba 6-6-01, Aoba-ku, Sendai, 980-8579 (Japan); Manufacturing Process Department, Faculty of Manufacturing Engineering, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100, Durian Tunggal, Melaka (Malaysia); Yan, Jiwang, E-mail: yan@mech.keio.ac.jp [Department of Mechanical Engineering, Faculty of Science and Technology, Keio University, Hiyoshi 3-14-1, Kohoku-ku, Yokohama, 223-8522 (Japan); Kuriyagawa, Tsunemoto [Department of Mechanical Systems and Design, Tohoku University, Aramaki Aoba 6-6-01, Aoba-ku, Sendai, 980-8579 (Japan)

2013-07-01

Material migration between tool electrode and workpiece material in micro electrical discharge machining of reaction-bonded silicon carbide was experimentally investigated. The microstructural changes of workpiece and tungsten tool electrode were examined using scanning electron microscopy, cross sectional transmission electron microscopy and energy dispersive X-ray under various voltage, capacitance and carbon nanofibre concentration in the dielectric fluid. Results show that tungsten is deposited intensively inside the discharge-induced craters on the RB-SiC surface as amorphous structure forming micro particles, and on flat surface region as a thin interdiffusion layer of poly-crystalline structure. Deposition of carbon element on tool electrode was detected, indicating possible material migration to the tool electrode from workpiece material, carbon nanofibres and dielectric oil. Material deposition rate was found to be strongly affected by workpiece surface roughness, voltage and capacitance of the electrical discharge circuit. Carbon nanofibre addition in the dielectric at a suitable concentration significantly reduced the material deposition rate.

Experimental investigation on material migration phenomena in micro-EDM of reaction-bonded silicon carbide

International Nuclear Information System (INIS)

Liew, Pay Jun; Yan, Jiwang; Kuriyagawa, Tsunemoto

2013-01-01

Material migration between tool electrode and workpiece material in micro electrical discharge machining of reaction-bonded silicon carbide was experimentally investigated. The microstructural changes of workpiece and tungsten tool electrode were examined using scanning electron microscopy, cross sectional transmission electron microscopy and energy dispersive X-ray under various voltage, capacitance and carbon nanofibre concentration in the dielectric fluid. Results show that tungsten is deposited intensively inside the discharge-induced craters on the RB-SiC surface as amorphous structure forming micro particles, and on flat surface region as a thin interdiffusion layer of poly-crystalline structure. Deposition of carbon element on tool electrode was detected, indicating possible material migration to the tool electrode from workpiece material, carbon nanofibres and dielectric oil. Material deposition rate was found to be strongly affected by workpiece surface roughness, voltage and capacitance of the electrical discharge circuit. Carbon nanofibre addition in the dielectric at a suitable concentration significantly reduced the material deposition rate.

Fire simulation in large compartments with a fire model 'CFAST'. Part 1. Survey of applicability for analyzing air-temperature profile in compartments

International Nuclear Information System (INIS)

Hattori, Yasuo; Suto, Hitoshi; Shirai, Koji; Eguchi, Yuzuru; Sano, Tadashi

2012-01-01

The basic performance of numerical analysis of air-temperature profiles in large-scale compartments by using a zone model, CFAST (Consolidated model of Fire growth And Smoke Transport), which has been widely applied for fire protection design of buildings is examined. Special attentions are paid to the dependence of the setting boundary conditions and the choosing model parameters. The simulations carried out under the denkyoken-test conditions, in which the air-temperature profiles in compartments and the heat-release rate of a fire have been precisely measured, indicate that the CFAST has a capability to appropriately represent the time-histories of air-temperature in the high air-temperature layer generated in the vicinity of ceiling of the compartment which includes the source of a fire, by applying the proper boundary conditions, i.e., time-histories of air-temperature in the upper (high temperature) layer given by the CFAST agree well with those of observations. The sensitivity analysis in the simulations also reveals that the appropriately setting of the boundary-conditions, especially for the heat-release ratio from a fire and the heat-transfer rate from walls of compartments to ambient air is vital. Contrary to this, the impacts of choosing numerical parameters on the air-temperature analysis are quite small. (author)

In-situ stress analysis with X-Ray diffraction for yield locus characterization of sheet metals

Energy Technology Data Exchange (ETDEWEB)

Güner, A.; Tekkaya, A. E. [Institute of Forming Technology and Lightweight Construction, TU Dortmund University, Baroper Str. 301, 44227 Dortmund (Germany); Zillmann, B.; Lampke, T. [Institute of Materials Science and Engineering, Chemnitz University of Technology, Erfenschlager Strasse 73 D-09125 Chemnitz (Germany)

2013-12-16

A main problem in the field of sheet metal characterization is the inhomogeneous plastic deformation in the gauge regions of specimens which causes the analytically calculated stresses to differ from the sought state of stress acting in the middle of the gauge region. To overcome this problem, application of X-Ray diffraction is analyzed. For that purpose a mobile X-ray diffractometer and an optical strain measurement system are mounted on a universal tensile testing machine. This enables the recording of the whole strain and stress history of a material point. The method is applied to uniaxial tension tests, plane strain tension tests and shear tests to characterize the interstitial free steel alloy DC06. The applicability of the concepts of stress factors is verified by uniaxial tension tests. The experimentally obtained values are compared with the theoretical values calculated with crystal elasticity models utilizing the orientation distribution functions (ODF). The relaxation problem is addressed which shows itself as drops in the stress values with the strain kept at a constant level. This drop is analyzed with elasto-viscoplastic material models to correct the measured stresses. Results show that the XRD is applicable to measure the stresses in sheet metals with preferred orientation. The obtained yield locus is expressed with the Yld2000–2D material model and an industry oriented workpiece is analyzed numerically. The comparison of the strain distribution on the workpiece verifies the identified material parameters.

Sensitivity of LUCC on the Surface Temperature of Tibetan Plateau

Science.gov (United States)

Qi, W.; Deng, X.; Wu, F.

2016-12-01

The Tibetan Plateau has an important effect on the ecological security in China, even in Asia, which makes the region become the hot spot in recently research. Under the joint influence of global change and human activities, ecosystem destabilizing and the increasing pressure on resources and environment emerge on the Tibetan Plateau, but the potential spatial sensitivity of land use and land cover changes(LUCC) on surface temperature has not been quantitatively analyzed. This study analyzed the mainly types of LUCC, urbanization, grassland degradation, deforestation on Tibetan Plateau along with Representative Concentration Pathways (RCPs) of the Intergovernmental Panel on Climate Change (IPCC). The LUCC in recent decades was first quantitatively analyzed in this study to give the basic fact with a significant increase in temperatures, reduced precipitation and increased evaporation. This study focused on the future spatio-temporal heterogeneity of the temperature and precipitation. Finally, the influencing factors with LUCC on Tibetan Plateau were simulated with the Weather Research and Forecasting (WRF) model, and the sensitivity of different land use types was spatially analyzed with Singular Value Decomposition (SVD). The results indicate that the large-area alpine grassland plays a more important role in alleviating global warming than other vegetation types do. The changes of the landscape structure resulting from the urban expansion play a significant role in intensifying regional temperature increase. In addition, the effects of LUCC on monthly average temperature change would vary from month to month with obviously spatial heterogeneity.

Active ion temperature measurement with heating neutral beam

International Nuclear Information System (INIS)

Miura, Yukitoshi; Matsuda, Toshiaki; Yamamoto, Shin

1987-03-01

When the heating neutral-beam (hydrogen beam) is injected into a deuterium plasma, the density of neutral particles is increased locally. By using this increased neutral particles, the local ion temperature is measured by the active charge-exchange method. The analyzer is the E//B type mass-separated neutral particle energy analyzer and the measured position is about one third outside of the plasma radius. The deuterium energy spectrum is Maxwellian, and the temperature is increased from 350 eV to 900 eV during heating. Since the local hydrogen to deuterium density concentration and the density of the heating neutral-beam as well as the ion temperature can be obtained good S/N ratio, the usefulness of this method during neutral-beam heating is confirmed by this experiment. (author)

Surface quality prediction model of nano-composite ceramics in ultrasonic vibration-assisted ELID mirror grinding

Energy Technology Data Exchange (ETDEWEB)

Zhao, Bo; Chen, Fan; Jia, Xiao-feng; Zhao, Chong-yang; Wang, Xiao-bo [Henan Polytechnic University, Jiaozuo (China)

2017-04-15

Ultrasonic vibration-assisted Electrolytic in-process dressing (ELID) grinding is a highly efficient and highly precise machining method. The surface quality prediction model in ultrasonic vibration-assisted ELID mirror grinding was studied. First, the interaction between grits and workpiece surface was analyzed according to kinematic mechanics, and the surface roughness model was developed. The variations in surface roughness under different parameters was subsequently calculated and analyzed by MATLAB. Results indicate that compared with the ordinary ELID grinding, ultrasonic vibration-assisted ELID grinding is superior, because it has more stable and better surface quality and has an improved range of ductile machining.

Ionometric determination of fluorides at low temperatures

International Nuclear Information System (INIS)

Kostyukova, I.S.; Ennan, A.A.; Dzerzhko, E.K.; Leivikova, A.A.

1995-01-01

A method for determining fluoride ions in solution at low temperatures using a solid-contact fluorine-selective electrode (FSE) has been developed. The effect of temperature (60 to -15 degrees C) on the calibration slope, potential equilibrium time, and operational stability is studied; the effect of an organic additive (cryoprotector) on the calibration slope is also studied. The temperature relationships obtained for the solid-contact FSEs allow appropriate corrections to be applied to the operational algorithm of the open-quotes Ftoringclose quotes hand-held semiautomatic HF gas analyzer for the operational temperature range of -16 to 60 degrees C

Thermoluminescence analysis of co-doped NaCl at low temperature irradiations

Energy Technology Data Exchange (ETDEWEB)

Cruz-Zaragoza, E., E-mail: ecruz@nucleares.unam.m [Instituto de Ciencias Nucleares, Universidad Nacional Autonoma de Mexico, A.P. 70-543, 04510 Mexico D.F. (Mexico); Ortiz, A. [Instituto de Ciencias Nucleares, Universidad Nacional Autonoma de Mexico, A.P. 70-543, 04510 Mexico D.F. (Mexico); Unidad Profesional Interdisciplinaria de Ingenieria y Tecnologias Avanzadas, IPN, Av. Instituto Politecnico Nacional 2580, Col. La Laguna Ticoman, 07340 Mexico D.F. (Mexico); Furetta, C. [Touro University Rome, Circne Gianicolense 15-17, 00153 Rome (Italy); Flores J, C.; Hernandez A, J.; Murrieta S, H. [Instituto de Fisica, Universidad Nacional Autonoma de Mexico, A.P. 20-364, 01000 Mexico D.F. (Mexico)

2011-02-15

The thermoluminescent response and kinetics parameters of NaCl, doubly activated by Ca-Mn and Cd-Mn ions, exposed to gamma radiation are analyzed. The doped NaCl samples were irradiated at relative low temperature, i.e. at the liquid nitrogen temperature (LNT) and at dry ice temperature (DIT), and the glow curves obtained after 2 Gy of gamma irradiation were analyzed using the computerized glow curve deconvolution (CGCD). An evident variation in the glow curve structure after LNT and DIT was observed. It seems that different kinds of trapping levels are activated at relative low temperature. The original two prominent peaks in compositions A (Ca,Mn) and B (Ca,Mn) have been changed in only one main peak with satellites in the low temperature side of the glow curves. In compositions C (Cd,Mn) and D (Cd,Mn), low temperature peaks become stronger and prominent than the high temperature peaks; this effect could be explained considering that the trapping probability for low temperature traps, the one very close to the conduction band, is enhanced by low temperatures during irradiation.

Microstructural Evolution of Ti-6Al-4V during High Strain Rate Conditions of Metal Cutting

Science.gov (United States)

Dong, Lei; Schneider, Judy

2009-01-01

The microstructural evolution following metal cutting was investigated within the metal chips of Ti-6Al-4V. Metal cutting was used to impose a high strain rate on the order of approx.10(exp 5)/s within the primary shear zone as the metal was removed from the workpiece. The initial microstructure of the parent material (PM) was composed of a bi-modal microstructure with coarse prior grains and equiaxed primary located at the boundaries. After metal cutting, the microstructure of the metal chips showed coarsening of the equiaxed primary grains and lamellar. These metallographic findings suggest that the metal chips experienced high temperatures which remained below the transus temperature.

Estimation of moderator temperature coefficient of actual PWRs using wavelet transform

International Nuclear Information System (INIS)

Katsumata, Ryosuke; Shimazu, Yoichiro

2001-01-01

Recently, an applicability of wavelet transform for estimation of moderator temperature coefficient was shown in numerical simulations. The basic concept of the wavelet transform is to eliminate noise in the measured signals. The concept is similar to that of Fourier transform method in which the analyzed reactivity component is divided by the analyzed component of relevant parameter. In order to apply the method to analyze measured data in actual PWRs, we carried out numerical simulations on the data that were more similar to actual data and proposed a method for estimation of moderator temperature coefficient using the wavelet transform. In the numerical simulations we obtained moderator temperature coefficients with the relative error of less than 4%. Based on this result we applied this method to analyze measured data in actual PWRs and the results have proved that the method is applicable for estimation of moderator temperature coefficients in the actual PWRs. It is expected that this method can reduce the required data length during the measurement. We expect to expand the applicability of this method to estimate the other reactivity coefficients with the data of short transient. (author)

Process and apparatus to analyze high-boiling products by distillation

Energy Technology Data Exchange (ETDEWEB)

Goupil, J.; Mouton, M.; Fischer, W.

1982-05-19

In the described process to analyze high-boiling petroleum products by distillation, contents of these products with atmospheric boiling points above 500/sup 0/C can be isolated as distillates. For this purpose the continuous shortway distillation process is employed and at least a part of the components of the apparatus which serve to introduce the raw product are heated seperately and held at different temperatures. The raw product is distributed on the combustion surface of the shortway distiller by a roller wiping system.

A universal reduced glass transition temperature for liquids

Science.gov (United States)

Fedors, R. F.

1979-01-01

Data on the dependence of the glass transition temperature on the molecular structure for low-molecular-weight liquids are analyzed in order to determine whether Boyer's reduced glass transition temperature (1952) is a universal constant as proposed. It is shown that the Boyer ratio varies widely depending on the chemical nature of the molecule. It is pointed out that a characteristic temperature ratio, defined by the ratio of the sum of the melting temperature and the boiling temperature to the sum of the glass transition temperature and the boiling temperature, is a universal constant independent of the molecular structure of the liquid. The average value of the ratio obtained from data for 65 liquids is 1.15.

Modeling the temperature dependence of thermophysical properties: Study on the effect of temperature dependence for RFA.

Science.gov (United States)

Watanabe, Hiroki; Kobayashi, Yo; Hashizume, Makoto; Fujie, Masakatsu G

2009-01-01

Radio frequency ablation (RFA) has increasingly been used over the past few years and RFA treatment is minimally invasive for patients. However, it is difficult for operators to control the precise formation of coagulation zones due to inadequate imaging modalities. With this in mind, an ablation system using numerical simulation to analyze the temperature distribution of the organ is needed to overcome this deficiency. The objective of our work is to develop a temperature dependent thermophysical liver model. First, an overview is given of the development of the thermophysical liver model. Second, a simulation to evaluate the effect of temperature dependence of the thermophysical properties of the liver is explained. Finally, the result of the simulation, which indicated that the temperature dependence of thermophysical properties accounts for temperature differences influencing the accuracy of RFA treatment is described.

Finite temperature effects in Bose-Einstein condensed dark matter halos

International Nuclear Information System (INIS)

Harko, Tiberiu; Madarassy, Enikö J.M.

2012-01-01

Once the critical temperature of a cosmological boson gas is less than the critical temperature, a Bose-Einstein Condensation process can always take place during the cosmic history of the universe. Zero temperature condensed dark matter can be described as a non-relativistic, Newtonian gravitational condensate, whose density and pressure are related by a barotropic equation of state, with barotropic index equal to one. In the present paper we analyze the effects of the finite dark matter temperature on the properties of the dark matter halos. We formulate the basic equations describing the finite temperature condensate, representing a generalized Gross-Pitaevskii equation that takes into account the presence of the thermal cloud. The static condensate and thermal cloud in thermodynamic equilibrium is analyzed in detail, by using the Hartree-Fock-Bogoliubov and Thomas-Fermi approximations. The condensed dark matter and thermal cloud density and mass profiles at finite temperatures are explicitly obtained. Our results show that when the temperature of the condensate and of the thermal cloud are much smaller than the critical Bose-Einstein transition temperature, the zero temperature density and mass profiles give an excellent description of the dark matter halos. However, finite temperature effects may play an important role in the early stages of the cosmological evolution of the dark matter condensates

Effect of fuel temperature on the methanol spray and nozzle internal flow

International Nuclear Information System (INIS)

Chen, Zhifang; Yao, Anren; Yao, Chunde; Yin, Zenghui; Xu, Han; Geng, Peilin; Dou, Zhancheng; Hu, Jiangtao; Wu, Taoyang; Ma, Ming

2017-01-01

Highlights: • Cavitation region increases with the increasing of methanol temperature. • The nozzle exit velocity increases with the increasing of methanol temperature. • The discharge coefficient decreases with the increasing of methanol temperature. • Droplet SMD reduces when methanol temperature increases measured by PDPA system. • Droplet velocity has the maximum value when methanol temperature is 60 °C. - Abstract: The increasing of fuel temperature can reduce the droplet size and have an advantage of improving spray atomization, while investigations of the effect of temperature on the methanol injector internal flow and external spray is rare. Firstly, a detailed three dimensional numerical simulations of nozzle internal flow have been conducted to probe into the cavitation in methanol injector nozzles, and then an experimental study has been carried out to investigate the droplet size and velocity of methanol spray at various temperatures using the Phase Doppler Particle Analyzer (PDPA) detecting system. And results show that the region of cavitations in nozzle orifice enlarges as methanol temperature and injection pressure increases, and the temperature for 'super-cavitation' occurring decreases gradually with the increasing of injection pressure. Moreover, the nozzle exit velocity, discharge coefficient and cavitations number were also analyzed. However, the discharge coefficient reduces nearly equal under various pressure when the methanol temperature is higher than 60 °C. In addition, the Sauter Mean Diameter (SMD) and velocity of methanol droplet were also analyzed, and found that the droplet velocity reaches the maximum value when the methanol temperature is 60 °C.

Dimensional measurements with submicrometer uncertainty in production environment

DEFF Research Database (Denmark)

De Chiffre, L.; Gudnason, M. M.; Madruga, D.

2015-01-01

The work concerns a laboratory investigation of a method to achieve dimensional measurements with submicrometer uncertainty under conditions that are typical of a production environment. The method involves the concurrent determination of dimensions and material properties from measurements carried...... gauge blocks along with their uncertainties were estimated directly from the measurements. The length of the two workpieces at the reference temperature of 20 °C was extrapolated from the measurements and compared to certificate values. The investigations have documented that the developed approach...

SWATS: Diurnal Trends in the Soil Temperature Report

Energy Technology Data Exchange (ETDEWEB)

Cook, David [Argonne National Lab. (ANL), Argonne, IL (United States); Theisen, Adam [Univ. of Oklahoma, Norman, OK (United States)

2017-06-30

During the processing of data for the U.S. Department of Energy (DOE) Atmospheric Radiation Measurement (ARM) Climate Research Facility ARMBE2D Value-Added Product (VAP), the developers noticed that the SWATS soil temperatures did not show a decreased temporal variability with increased depth with the new E30+ Extended Facilities (EFs), unlike the older EFs at ARM’s Southern Great Plains (SGP) site. The instrument mentor analyzed the data and reported that all SWATS locations have shown this behavior but that the magnitude of the problem was greatest at EFs E31-E38. The data were analyzed to verify the initial assessments of: 1. 5 cm SWATS data were valid for all EFs and 15 cm soil temperature measurements were valid at all EFs other than E31-E38, 2. Use only nighttime SWATS soil temperature measurements to calculate daily average soil temperatures, 3. Since it seems likely that the soil temperature measurements below 15cm were affected by the solar heating of the enclosure at all but E31-38, and at all depths below 5cm at E31-38, individual measurements of soil temperature at these depths during daylight hours, and daily averages of the same, can ot be trusted on most (particularly sunny) days.

Edge parameters from an energy analyzer and particle transport on TEXT-U

International Nuclear Information System (INIS)

Crockett, D.B.; Phillips, P.E.; Craven, W.A.; Rowan, W.L.; Wootton, A.J.; Wan, A.S.; Yang, T.F.

1994-01-01

The energy distributions of ions and electrons in the scrape-off layer of TEXT are measured with a bi-directional Retarding Field Analyzer (RFA). The probe provides simultaneous measurements parallel and anti-parallel to the plasma current. Large asymmetries in this direction in the flux and temperature that were found with the RFA appear largely due to differences in the connection lengths L c . The measurements from the analyzer are compared with the results of a simple edge model to infer the edge particle diffusion coefficient. While the measurements are consistent with the model for longer connection lengths (∼ 10 meters in TEXT-U), the agreement deteriorates for L c less than two meters

Error estimation and parameter dependence of the calculation of the fast ion distribution function, temperature, and density using data from the KF1 high energy neutral particle analyzer on Joint European Torus

International Nuclear Information System (INIS)

Schlatter, Christian; Testa, Duccio; Cecconello, Marco; Murari, Andrea; Santala, Marko

2004-01-01

Joint European Torus high energy neutral particle analyzer measures the flux of fast neutrals originating from the plasma core. From this data, the fast ion distribution function f i fast , temperature T i,perpendicular fast , and density n i fast are derived using knowledge of various plasma parameters and of the cross section for the required atomic processes. In this article, a systematic sensitivity study of the effect of uncertainties in these quantities on the evaluation of the neutral particle analyzer f i fast , T i,perpendicular fast , and n i fast is reported. The dominant parameter affecting n i fast is the impurity confinement time and therefore a reasonable estimate of this quantity is necessary to reduce the uncertainties in n i fast below 50%. On the other hand, T i,perpendicular fast is much less sensitive and can certainly be provided with an accuracy of better than 10%

Slide system for machine tools

Science.gov (United States)

Douglass, Spivey S.; Green, Walter L.

1982-01-01

The present invention relates to a machine tool which permits the machining of nonaxisymmetric surfaces on a workpiece while rotating the workpiece about a central axis of rotation. The machine tool comprises a conventional two-slide system (X-Y) with one of these slides being provided with a relatively short travel high-speed auxiliary slide which carries the material-removing tool. The auxiliary slide is synchronized with the spindle speed and the position of the other two slides and provides a high-speed reciprocating motion required for the displacement of the cutting tool for generating a nonaxisymmetric surface at a selected location on the workpiece.

Magnetic insulation of secondary electrons in plasma source ion implantation

International Nuclear Information System (INIS)

Rej, D.J.; Wood, B.P.; Faehl, R.J.; Fleischmann, H.H.

1993-01-01

The uncontrolled loss of accelerated secondary electrons in plasma source ion implantation (PSII) can significantly reduce system efficiency and poses a potential x-ray hazard. This loss might be reduced by a magnetic field applied near the workpiece. The concept of magnetically-insulated PSII is proposed, in which secondary electrons are trapped to form a virtual cathode layer near the workpiece surface where the local electric field is essentially eliminated. Subsequent electrons that are emitted can then be reabsorbed by the workpiece. Estimates of anomalous electron transport from microinstabilities are made. Insight into the process is gained with multi-dimensional particle-in-cell simulations

Three Mile Island ambient-air-temperature sensor measurements

International Nuclear Information System (INIS)

Fryer, M.O.

1983-01-01

Data from the ambient-air-temperature sensors in Three Mile Island-Unit 2 (TMI-2) reactor containment building are analyzed. The data were for the period of the hydrogen burn that was part of the TMI-2 accident. From the temperature data, limits are placed on the duration of the hydrogen burn

FEM Modeling of the Relationship between the High-Temperature Hardness and High-Temperature, Quasi-Static Compression Experiment.

Science.gov (United States)

Zhang, Tao; Jiang, Feng; Yan, Lan; Xu, Xipeng

2017-12-26

The high-temperature hardness test has a wide range of applications, but lacks test standards. The purpose of this study is to develop a finite element method (FEM) model of the relationship between the high-temperature hardness and high-temperature, quasi-static compression experiment, which is a mature test technology with test standards. A high-temperature, quasi-static compression test and a high-temperature hardness test were carried out. The relationship between the high-temperature, quasi-static compression test results and the high-temperature hardness test results was built by the development of a high-temperature indentation finite element (FE) simulation. The simulated and experimental results of high-temperature hardness have been compared, verifying the accuracy of the high-temperature indentation FE simulation.The simulated results show that the high temperature hardness basically does not change with the change of load when the pile-up of material during indentation is ignored. The simulated and experimental results show that the decrease in hardness and thermal softening are consistent. The strain and stress of indentation were analyzed from the simulated contour. It was found that the strain increases with the increase of the test temperature, and the stress decreases with the increase of the test temperature.

FEM Modeling of the Relationship between the High-Temperature Hardness and High-Temperature, Quasi-Static Compression Experiment

Directory of Open Access Journals (Sweden)

Tao Zhang

2017-12-01

Full Text Available The high-temperature hardness test has a wide range of applications, but lacks test standards. The purpose of this study is to develop a finite element method (FEM model of the relationship between the high-temperature hardness and high-temperature, quasi-static compression experiment, which is a mature test technology with test standards. A high-temperature, quasi-static compression test and a high-temperature hardness test were carried out. The relationship between the high-temperature, quasi-static compression test results and the high-temperature hardness test results was built by the development of a high-temperature indentation finite element (FE simulation. The simulated and experimental results of high-temperature hardness have been compared, verifying the accuracy of the high-temperature indentation FE simulation.The simulated results show that the high temperature hardness basically does not change with the change of load when the pile-up of material during indentation is ignored. The simulated and experimental results show that the decrease in hardness and thermal softening are consistent. The strain and stress of indentation were analyzed from the simulated contour. It was found that the strain increases with the increase of the test temperature, and the stress decreases with the increase of the test temperature.

Design of automatic tracking system for electron beam welding

International Nuclear Information System (INIS)

He Chengdan; Chinese Academy of Space Technology, Lanzhou; Li Heqi; Li Chunxu; Ying Lei; Luo Yan

2004-01-01

The design and experimental process of an automatic tracking system applied to local vacuum electron beam welding are dealt with in this paper. When the annular parts of an exactitude apparatus were welded, the centre of rotation of the electron gun and the centre of the annular weld are usually not superposed because of the machining error, workpiece's setting error and so on. In this teaching process, a little bundle of electron beam is used to scan the weld groove, the amount of the secondary electrons reflected from the workpiece is different when the electron beam scans the both sides and the centre of the weld groove. The difference can indicate the position of the weld and then a computer will record the deviation between the electron beam spot and the centre of the weld groove. The computer will analyze the data and put the data into the storage software. During the welding process, the computer will modify the position of the electron gun based on the deviation to make the electron beam spot centered on the annular weld groove. (authors)

Analysis of the Forces in Micromilling of Hardened AISI H13 Steel with Different Grain Sizes Using the Taguchi Methodology

Directory of Open Access Journals (Sweden)

Carlos Henrique Lauro

2014-05-01

Full Text Available The micromachining process has been applied to the free form and micromolds markets. This has occurred due to the growth in demand for microcomponents. However, micromachining of hardened steels is a challenge due to the reduction in tool life and the increase of the surface roughness when compared with the macromachining process. This paper focused on the analysis of micromilling forces on hardened AISI H13 steel with different grain sizes. Experimental tests were carried out on workpieces with different austenitic grain sizes and a hardness of 46 HRC. Micro-end-mill cutters with a diameter of 0.5 mm and (TiAlN coatings were applied in the milling of workpieces of 11 × 11 mm. The input parameters were two radial depths of cut, two cutting speeds, and two feed rates. The influence of the input parameters on the response cutting force was analyzed using the Taguchi method. Finally, considering the large grain size, the cutting forces in the x-, y-, and z-axes direction were small.

Hotspot temperature calculation and quench analysis on ITER busbar

International Nuclear Information System (INIS)

Rong, J.; Huang, X.Y.; Song, Y.T.; Wu, S.T.

2014-01-01

Highlights: • The hotspot temperature is calculated in the case of different extra copper in this paper. • The MQE (minimum quench energy) is carried out as the external heating to trigger a quench in busbar. • The temperature changes after quench is analyzed by Gandalf code in the case of different extra copper and no helium. • The normal length is carried out in the case of different extra copper by Gandalf code. - Abstract: This paper describes the analysis of ITER feeder busbar, the hotspot temperature of busbar is calculated by classical method in the case of 0%, 50%, 75% and 100% extra copper (copper strands). The quench behavior of busbar is simulated by 1-D Gandalf code, and the MQE (minimum quench energy) is estimated in classical method as initial external heat in Gandalf input file. The temperature and the normal length of conductor are analyzed in the case of 0%, 50% and 100% extra copper and no helium. By hotspot temperature, conductor temperature and normal length are contrasted in different extra copper cases, it is shown that the extra copper play an important role in quench protecting

The influence of temperature calibration on the OC–EC results from a dual-optics thermal carbon analyzer

Science.gov (United States)

The Sunset Laboratory Dual-Optical Carbonaceous Analyzer that simultaneously measures transmission and reflectance signals is widely used in thermal-optical analysis of particulate matter samples. Most often this instrument is used to measure total carbon (TC), organic carbon (O...

Fundamental Study on Electrical Discharge Machining

OpenAIRE

Uno, Yoshiyuki; Nakajima, Toshikatsu; Endo, Osamu

1989-01-01

The generation mechanism of crater in electrical discharge machining is analyzed with a single pulse discharge device for alloy tool steel, black alumina ceramics, cermet and cemented carbide, investigating the gap voltage, the discharge current, the shape of crater, the wear of electrode and so on. The experimental analysis makes it clear that the shape of crater has a characteristic feature for the kind of workpiece. The shape of electrode, which changes with the wear by an electric spark, ...

Design and realization of temperature measurement system based on optical fiber temperature sensor for wireless power transfer

Science.gov (United States)

Chen, Xi; Zeng, Shuang; Liu, Xiulan; Jin, Yuan; Li, Xianglong; Wang, Xiaochen

2018-02-01

The electric vehicles (EV) have become accepted by increasing numbers of people for the environmental-friendly advantages. A novel way to charge the electric vehicles is through wireless power transfer (WPT). The wireless power transfer is a high power transfer system. The high currents flowing through the transmitter and receiver coils increasing temperature affects the safety of person and charging equipment. As a result, temperature measurement for wireless power transfer is needed. In this paper, a temperature measurement system based on optical fiber temperature sensors for electric vehicle wireless power transfer is proposed. Initially, the thermal characteristics of the wireless power transfer system are studied and the advantages of optical fiber sensors are analyzed. Then the temperature measurement system based on optical fiber temperature sensor is designed. The system consists of optical subsystem, data acquisition subsystem and data processing subsystem. Finally, the system is tested and the experiment result shows that the system can realize 1°C precision and can acquire real-time temperature distribution of the coils, which can meet the requirement of the temperature measuring for wireless power transfer.

Detection of the relationship between peak temperature and extreme precipitation

Science.gov (United States)

Yu, Y.; Liu, J.; Zhiyong, Y.

2017-12-01

Under the background of climate change and human activities, the characteristics and pattern of precipitation have changed significantly in many regions. As the political and cultural center of China, the structure and character of precipitation in Jingjinji District has varied dramatically in recent years. In this paper, the daily precipitation data throughout the period 1960-2013 are selected for analyzing the spatial-temporal variability of precipitation. The results indicate that the frequency and intensity of precipitation presents an increasing trend. Based on the precipitation data, the maximum, minimum and mean precipitation in different temporal and spatial scales is calculated respectively. The temporal and spatial variation of temperature is obtained by using statistical methods. The relationship between temperature and precipitation in different range is analyzed. The curve relates daily precipitation extremes with local temperatures has a peak structure, increasing at the low-medium range of temperature variations but decreasing at high temperatures. The relationship between extreme precipitation is stronger in downtown than that in suburbs.

Research of fuel temperature control in fuel pipeline of diesel engine using positive temperature coefficient material

Directory of Open Access Journals (Sweden)

Xiaolu Li

2016-01-01

Full Text Available As fuel temperature increases, both its viscosity and surface tension decrease, and this is helpful to improve fuel atomization and then better combustion and emission performances of engine. Based on the self-regulated temperature property of positive temperature coefficient material, this article used a positive temperature coefficient material as electric heating element to heat diesel fuel in fuel pipeline of diesel engine. A kind of BaTiO3-based positive temperature coefficient material, with the Curie temperature of 230°C and rated voltage of 24 V, was developed, and its micrograph and element compositions were also analyzed. By the fuel pipeline wrapped in six positive temperature coefficient ceramics, its resistivity–temperature and heating characteristics were tested on a fuel pump bench. The experiments showed that in this installation, the surface temperature of six positive temperature coefficient ceramics rose to the equilibrium temperature only for 100 s at rated voltage. In rated power supply for six positive temperature coefficient ceramics, the temperature of injection fuel improved for 21°C–27°C within 100 s, and then could keep constant. Using positive temperature coefficient material to heat diesel in fuel pipeline of diesel engine, the injection mass per cycle had little change, approximately 0.3%/°C. This study provides a beneficial reference for improving atomization of high-viscosity liquids by employing positive temperature coefficient material without any control methods.

Analysis of air temperature and relative humidity: study of microclimates

OpenAIRE

Elis Dener Lima Alves; Marcelo Sacardi Biudes

2012-01-01

Understanding the variability of climate elements in time and space is fundamental to the knowledge of the dynamics of microclimate. Thus, the objective was to analyze the variability of air temperature and relative humidity on the Cuiabá campus of the Federal University of Mato Grosso, and, through the clustering technique, to analyze the formation of groups to propose a zoning microclimate in the area study. To this end, collection data of air temperature and relative humidity at 15 points ...

NASTRAN thermal analyzer: Theory and application including a guide to modeling engineering problems, volume 2. [sample problem library guide

Science.gov (United States)

Jackson, C. E., Jr.

1977-01-01

A sample problem library containing 20 problems covering most facets of Nastran Thermal Analyzer modeling is presented. Areas discussed include radiative interchange, arbitrary nonlinear loads, transient temperature and steady-state structural plots, temperature-dependent conductivities, simulated multi-layer insulation, and constraint techniques. The use of the major control options and important DMAP alters is demonstrated.

Regional amplification of projected changes in extreme temperatures strongly controlled by soil moisture-temperature feedbacks

Science.gov (United States)

Vogel, Martha Marie; Orth, René; Cheruy, Frederique; Hagemann, Stefan; Lorenz, Ruth; van den Hurk, Bart; Seneviratne, Sonia Isabelle

2017-04-01

Regional hot extremes are projected to increase more strongly than global mean temperature, with substantially larger changes than 2°C even if global warming is limited to this level. We investigate here the role of soil moisture-temperature feedbacks for this response based on multi-model experiments for the 21st century with either interactive or fixed (late 20th century mean seasonal cycle) soil moisture. We analyze changes in the hottest days in each year in both sets of experiments, relate them to the global mean temperature increase, and investigate physical processes leading to these changes. We find that soil moisture-temperature feedbacks significantly contribute to the amplified warming of hottest days compared to that of global mean temperature. This contribution reaches more than 70% in Central Europe and Central North America and between 42%-52% in Amazonia, Northern Australia and Southern Africa. Soil moisture trends (multi-decadal soil moisture variability) are more important for this response than short-term (e.g. seasonal, interannual) soil moisture variability. These results are relevant for reducing uncertainties in regional temperature projections. Vogel, M.M. et al.,2017. Regional amplification of projected changes in extreme temperatures strongly controlled by soil moisture-temperature feedbacks. Geophysical Research Letters, accepted.

Miniature mass analyzer

CERN Document Server

Cuna, C; Lupsa, N; Cuna, S; Tuzson, B

2003-01-01

The paper presents the concept of different mass analyzers that were specifically designed as small dimension instruments able to detect with great sensitivity and accuracy the main environmental pollutants. The mass spectrometers are very suited instrument for chemical and isotopic analysis, needed in environmental surveillance. Usually, this is done by sampling the soil, air or water followed by laboratory analysis. To avoid drawbacks caused by sample alteration during the sampling process and transport, the 'in situ' analysis is preferred. Theoretically, any type of mass analyzer can be miniaturized, but some are more appropriate than others. Quadrupole mass filter and trap, magnetic sector, time-of-flight and ion cyclotron mass analyzers can be successfully shrunk, for each of them some performances being sacrificed but we must know which parameters are necessary to be kept unchanged. To satisfy the miniaturization criteria of the analyzer, it is necessary to use asymmetrical geometries, with ion beam obl...

Heat Control via Torque Control in Friction Stir Welding

Science.gov (United States)

Venable, Richard; Colligan, Kevin; Knapp, Alan

2004-01-01

In a proposed advance in friction stir welding, the torque exerted on the workpiece by the friction stir pin would be measured and controlled in an effort to measure and control the total heat input to the workpiece. The total heat input to the workpiece is an important parameter of any welding process (fusion or friction stir welding). In fusion welding, measurement and control of heat input is a difficult problem. However, in friction stir welding, the basic principle of operation affords the potential of a straightforward solution: Neglecting thermal losses through the pin and the spindle that supports it, the rate of heat input to the workpiece is the product of the torque and the speed of rotation of the friction stir weld pin and, hence, of the spindle. Therefore, if one acquires and suitably processes data on torque and rotation and controls the torque, the rotation, or both, one should be able to control the heat input into the workpiece. In conventional practice in friction stir welding, one uses feedback control of the spindle motor to maintain a constant speed of rotation. According to the proposal, one would not maintain a constant speed of rotation: Instead, one would use feedback control to maintain a constant torque and would measure the speed of rotation while allowing it to vary. The torque exerted on the workpiece would be estimated as the product of (1) the torque-multiplication ratio of the spindle belt and/or gear drive, (2) the force measured by a load cell mechanically coupled to the spindle motor, and (3) the moment arm of the load cell. Hence, the output of the load cell would be used as a feedback signal for controlling the torque (see figure).

Monitoring actual temperatures in Susquehanna SES reactor buildings

International Nuclear Information System (INIS)

Derkacs, A.P.

1991-01-01

PP and L has been monitoring temperatures in the Susquehanna SES reactor building with digital temperature recorders since 1986. In early 1990, data from four representative areas was analyzed to determine the temperature in each area which would produce the same rate of degradation as the distribution of actual temperatures recorded over about 40 months. From these effective average temperatures, qualified life multipliers were determined for activation energies in the range of 0.5 to 1.5 and those multipliers were used to estimate new qualified lives and the number of replacements which might be saved during the life of the plant. The results indicate that pursuing a program of determining EQ qualified lives from actual temperatures, rather than maximum design basis temperatures, will provide a substantial payback in reduced EQ driven maintenance

Electromagnetic variable degrees of freedom actuator systems and methods

Science.gov (United States)

Montesanti, Richard C [Pleasanton, CA; Trumper, David L [Plaistow, NH; Kirtley, Jr., James L.

2009-02-17

The present invention provides a variable reluctance actuator system and method that can be adapted for simultaneous rotation and translation of a moving element by applying a normal-direction magnetic flux on the moving element. In a beneficial example arrangement, the moving element includes a swing arm that carries a cutting tool at a set radius from an axis of rotation so as to produce a rotary fast tool servo that provides a tool motion in a direction substantially parallel to the surface-normal of a workpiece at the point of contact between the cutting tool and workpiece. An actuator rotates a swing arm such that a cutting tool moves toward and away from a mounted rotating workpiece in a controlled manner in order to machine the workpiece. Position sensors provide rotation and displacement information for a swing arm to a control system. A control system commands and coordinates motion of the fast tool servo with the motion of a spindle, rotating table, cross-feed slide, and in feed slide of a precision lathe.

Architecture for Direct Model-to-Part CNC Manufacturing

Directory of Open Access Journals (Sweden)

Gilbert Poon

2006-02-01

Full Text Available In the traditional paradigm for Computer Numerical Control (CNC machining, tool paths are programmed offline from the CNC machine using the Computer-Aided Design (CAD model of the workpiece. The program is downloaded to the CNC controller and the part is then machined. Since a CAD model does not exist inside the CNC controller, it is unaware of the part to be machined and cannot predict or prevent errors. Not only is this paradigm labor intensive, it can lead to catastrophic damage if there are errors during machining. This paper presents a new concept for CNC machine control whereby a CAD model of the workpiece exists inside the controller and the tool positions are generated in real-time by the controller using the computer's graphics hardware without human intervention. The new concept was implemented on an experimental lathe machine specifically designed to machine complicated ornamental wood workpieces with a personal computer. An example workpiece was machined and measured using a 3D camera. The measured data was registered to the CAD model to evaluate machining accuracy.

A novel SOI pressure sensor for high temperature application

International Nuclear Information System (INIS)

Li Sainan; Liang Ting; Wang Wei; Hong Yingping; Zheng Tingli; Xiong Jijun

2015-01-01

The silicon on insulator (SOI) high temperature pressure sensor is a novel pressure sensor with high-performance and high-quality. A structure of a SOI high-temperature pressure sensor is presented in this paper. The key factors including doping concentration and power are analyzed. The process of the sensor is designed with the critical process parameters set appropriately. The test result at room temperature and high temperature shows that nonlinear error below is 0.1%, and hysteresis is less than 0.5%. High temperature measuring results show that the sensor can be used for from room temperature to 350 °C in harsh environments. It offers a reference for the development of high temperature piezoresistive pressure sensors. (semiconductor devices)

Surface Roughness of Al-5Cu Alloy using a Taguchi-Fuzzy Based Approach

Directory of Open Access Journals (Sweden)

Biswajit Das

2014-07-01

Full Text Available The present paper investigates the application of traditional Taguchi method with fuzzy logic for multi objective optimization of the turning process of Al-5Cu alloy in CNC Lathe machine. The cutting parameters are optimized with considerations of the multiple surface roughness characteristics (Centre line average roughness Ra, Average maximum height of the profile Rz, Maximum height of the profile Rt, Mean spacing of local peaks of the profile Sa . Experimental results are demonstrated to present the effectiveness of this approach. The parameters used in the experiment were cutting speed, depth of cut, feed rate. Other parameters such as tool nose radius, tool material, workpiece length, workpiece diameter, and workpiece material were taken as constant.

Underwater cutting of reactor core internals by CO laser using local-dry-zone creating nozzle

Energy Technology Data Exchange (ETDEWEB)

Matsumoto, Osa (Mitsubishi Heavy Industries Ltd., Takasago, Hyogo (Japan). Takasago Research and Development Center); Sugihara, Masaaki; Miya, Kenzo

1992-11-01

With a view to practical application of the CO laser to underwater cutting of thick steel plates, a nozzle for creating a local dry zone on the workpiece has been developed and tested. The nozzle directed against the workpiece surface discharges a jet of air, which forms the local dry zone, bounded by a cone of high-speed water jet discharged from a concentric annular outlet. Preliminary tests were performed to optimize the nozzle shape and operating conditions. The resulting nozzle was used with a 5 kW CO laser for actual underwater cutting tests on stainless steel plates: Entirely satisfactory cutting performance was confirmed on various workpiece geometries and working positions. (author).

Influence of tool shape on lattice rearrangement under loading conditions reproducing friction stir welding

Energy Technology Data Exchange (ETDEWEB)

Konovalenko, Ivan S., E-mail: ivkon@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); Konovalenko, Igor S., E-mail: igkon@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation)

2015-10-27

Metal behavior under loading conditions that reproduce friction stir welding was studied on the atomic scale. Calculations were conducted based on molecular dynamics simulation with potentials calculated within the embedded atom method. The loading of the interface between two crystallites, whose structure corresponded to aluminum alloy 2024, was simulated by the motion of a cone-shaped tool along the interface with constant angular and translational velocities. The motion of the rotating tool causes fracture of the workpiece crystal structure with subsequent mixing of surface atoms of the interfacing crystallites. It is shown that the resistance force acting on the moving tool from the workpiece and the process of structural defect formation in the workpiece depend on the tool shape.

Combination of Ultrasonic Vibration and Cryogenic Cooling for Cutting Performance Improvement of Inconel 718 Turning

Science.gov (United States)

Lin, S. Y.; Chung, C. T.; Cheng, Y. Y.

2011-01-01

The main objective of this study is to develop a thermo-elastic-plastic coupling model, based on a combination skill of ultrasonically assisted cutting and cryogenic cooling, under large deformation for Inconel 718 alloy machining process. The improvement extent on cutting performance and tool life promotion may be examined from this investigation. The critical value of the strain energy density of the workpiece will be utilized as the chip separation and the discontinuous chip segmentation criteria. The forced convection cooling and a hydrodynamic lubrication model will be considered and formulated in the model. Finite element method will be applied to create a complete numerical solution for this ultrasonic vibration cutting model. During the analysis, the cutting tool is incrementally advanced forward with superimposed ultrasonic vibration in a back and forth step-by-step manner, from an incipient stage of tool-workpiece engagement to a steady state of chip formation, a whole simulation of orthogonal cutting process under plane strain deformation is thus undertaken. High shear strength induces a fluctuation phenomenon of shear angle, high shear strain rate, variation of chip types and chip morphology, tool-chip contact length variation, the temperature distributions within the workpiece, chip and tool, periodic fluctuation in cutting forces can be determined from the developed model. A complete comparison of machining characteristics between some different combinations of ultrasonically assisted cutting and cryogenic cooling with conventional cutting operation can be acquired. Finally, the high-speed turning experiment for Inconel 718 alloy will be taken in the laboratory to validate the accuracy of the model, and the progressive flank wear, crater wear, notching and chipping of the tool edge can also be measured in the experiments.

Spatial variability of correlated color temperature of lightning channels

Directory of Open Access Journals (Sweden)

Nobuaki Shimoji

Full Text Available In this paper, we present the spatial variability of the correlated color temperature of lightning channel shown in a digital still image. In order to analyze the correlated color temperature, we calculated chromaticity coordinates of the lightning channels in the digital still image. From results, the spatial variation of the correlated color temperature of the lightning channel was confirmed. Moreover, the results suggest that the correlated color temperature and peak current of the lightning channels are related to each other. Keywords: Lightning, Color analysis, Correlated color temperature, Chromaticity coordinate, CIE 1931 xy-chromaticity diagram

Influence of changes in humidity on dry temperature in GPS RO climatologies

Directory of Open Access Journals (Sweden)

J. Danzer

2014-09-01

Full Text Available Radio occultation (RO data are increasingly used in climate research. Accurate phase (change measurements of Global Positioning System (GPS signals are the basis for the retrieval of near-vertical profiles of bending angle, microwave refractivity, density, pressure, and temperature. If temperature is calculated from observed refractivity with the assumption that water vapor is zero, the product is called "dry temperature", which is commonly used to study earth's atmosphere, e.g., when analyzing temperature trends due to global warming. Dry temperature is a useful quantity, since it does not need additional background information in its retrieval. However, it can only be safely used as proxy for physical temperature, where moisture is negligible. The altitude region above which water vapor does not play a dominant role anymore, depends primarily on latitude and season. In this study we first investigated the influence of water vapor on dry temperature RO profiles. Hence, we analyzed the maximum altitude down to which monthly mean dry temperature profiles can be regarded as being equivalent to physical temperature. This was done by examining dry temperature to physical temperature differences of monthly mean analysis fields from the European Centre for Medium-Range Weather Forecasts (ECMWF, studied from 2006 until 2010. We introduced cutoff criteria, where maximum temperature differences of −0.1, −0.05, and −0.02 K were allowed (dry temperature is always lower than physical temperature, and computed the corresponding altitudes. As an example, a temperature difference of −0.05 K in the tropics was found at an altitude of about 14 km, while at higher northern latitudes in winter it was found at an altitude of about 9–10 km, in summer at about 11 km. Furthermore, regarding climate change, we expect an increase of absolute humidity in the atmosphere. This possible trend in water vapor could yield a wrongly interpreted dry temperature trend

Historical Change of Equilibrium Water Temperature in Japan

Science.gov (United States)

Miyamoto, H.

2015-12-01

Changes in freshwater ecosystems due to a climate change have been great concern for sustainable river basin management both for water resources utilization and ecological conservation. However, their impact seems to be difficult to evaluate because of wide variety of basin characteristics along a river network both in nature and social environment. This presentation uses equilibrium water temperature as a simple criterion index for evaluating the long-term changes of stream thermal environment due to the historical climate change in Japan. It examines, at first, the relationship between the equilibrium water temperature and the stream temperature observed for 7 years at a lower reach in the Ibo River, Japan. It analyzes, then, the seasonal and regional trends of the equilibrium water temperature change for the last 50 years at 133 meteorological station sites throughout Japan, discussing their rising or falling characteristics. The correlation analysis at the local reach of the Ibo River shows that the equilibrium water temperature has similar trend of change as the stream temperature. However, its value tends to be higher than the stream temperature in summer, while lower in winter. The onset of the higher equilibrium water temperature fluctuates annually from mid February to early April. This onset fluctuation at each spring could be influenced by the different amount of snow at the antecedent winter. The rising or falling trends of the equilibrium water temperature are analyzed both annually and seasonally through the regression analysis of the 133 sites in Japan. Consequently, the trends of the temperature change could be categorized by 12 patterns. As for the seasonal analysis, the results shows that there are many sites indicating the falling trend in spring and summer, and rising trends in autumn and winter. In particular, winter has the strong rising tendency throughout Japan. As for the regional analysis, the result illustrates the precise rationality; e

Analyzing Peace Pedagogies

Science.gov (United States)

Haavelsrud, Magnus; Stenberg, Oddbjorn

2012-01-01

Eleven articles on peace education published in the first volume of the Journal of Peace Education are analyzed. This selection comprises peace education programs that have been planned or carried out in different contexts. In analyzing peace pedagogies as proposed in the 11 contributions, we have chosen network analysis as our method--enabling…

Mechanisms of Low-Temperature Nitridation Technology on a TaN Thin Film Resistor for Temperature Sensor Applications.

Science.gov (United States)

Chen, Huey-Ru; Chen, Ying-Chung; Chang, Ting-Chang; Chang, Kuan-Chang; Tsai, Tsung-Ming; Chu, Tian-Jian; Shih, Chih-Cheng; Chuang, Nai-Chuan; Wang, Kao-Yuan

2016-12-01

In this letter, we propose a novel low-temperature nitridation technology on a tantalum nitride (TaN) thin film resistor (TFR) through supercritical carbon dioxide (SCCO2) treatment for temperature sensor applications. We also found that the sensitivity of temperature of the TaN TFR was improved about 10.2 %, which can be demonstrated from measurement of temperature coefficient of resistance (TCR). In order to understand the mechanism of SCCO2 nitridation on the TaN TFR, the carrier conduction mechanism of the device was analyzed through current fitting. The current conduction mechanism of the TaN TFR changes from hopping to a Schottky emission after the low-temperature SCCO2 nitridation treatment. A model of vacancy passivation in TaN grains with nitrogen and by SCCO2 nitridation treatment is eventually proposed to increase the isolation ability in TaN TFR, which causes the transfer of current conduction mechanisms.

Energy and exergy analysis of low temperature district heating network

International Nuclear Information System (INIS)

Li, Hongwei; Svendsen, Svend

2012-01-01

Low temperature district heating with reduced network supply and return temperature provides better match of the low quality building heating demand and the low quality heating supply from waste heat or renewable energy. In this paper, a hypothetical low temperature district heating network is designed to supply heating for 30 low energy detached residential houses. The network operational supply/return temperature is set as 55 °C/25 °C, which is in line with a pilot project carried out in Denmark. Two types of in-house substations are analyzed to supply the consumer domestic hot water demand. The space heating demand is supplied through floor heating in the bathroom and low temperature radiators in the rest of rooms. The network thermal and hydraulic conditions are simulated under steady state. A district heating network design and simulation code is developed to incorporate the network optimization procedure and the network simultaneous factor. Through the simulation, the overall system energy and exergy efficiencies are calculated and the exergy losses for the major district heating system components are identified. Based on the results, suggestions are given to further reduce the system energy/exergy losses and increase the quality match between the consumer heating demand and the district heating supply. -- Highlights: ► Exergy and energy analysis for low and medium temperature district heating systems. ► Different district heating network dimensioning methods are analyzed. ► Major exergy losses are identified in the district heating network and the in-house substations. ► Advantages to apply low temperature district heating are highlighted through exergy analysis. ► The influence of thermal by-pass on system exergy/energy performance is analyzed.

Muffling Hammer Blows In A Workshop

Science.gov (United States)

Thiele, Alfred W.; Gilbert, Jeffrey L.; Gutow, David A.

1994-01-01

Sound-deadening bags placed on hammered workpieces. Useful in many workshop situations. Fabricated easily and inexpensively. Bags filled with particles of sand, metal shot, plastic, or glass, then sewn or molded shut. Tailored to fit special configurations of some workpieces. Devices used to deaden print rollers and to reduce vibrations in main-injector inlet manifold of rocket engine.

Alignment Fixtures For Vacuum-Plasma-Spray Gun

Science.gov (United States)

Woodford, William H.; Mckechnie, Timothy N.; Power, Christopher A.; Daniel, Ronald L., Jr.

1993-01-01

Fixtures for alignment of vacuum-plasma-spray guns built. Each fixture designed to fit specific gun and holds small, battery-powered laser on centerline of gun. Laser beam projects small red dot where centerline intersects surface of workpiece to be sprayed. After laser beam positioned on surface of workpiece, fixture removed from gun and spraying proceeds.

Analysis on High Temperature Aging Property of Self-brazing Aluminum Honeycomb Core at Middle Temperature

Directory of Open Access Journals (Sweden)

ZHAO Huan

2016-11-01

Full Text Available Tension-shear test was carried out on middle temperature self-brazing aluminum honeycomb cores after high temperature aging by micro mechanical test system, and the microstructure and component of the joints were observed and analyzed using scanning electron microscopy and energy dispersive spectroscopy to study the relationship between brazing seam microstructure, component and high temperature aging properties. Results show that the tensile-shear strength of aluminum honeycomb core joints brazed by 1060 aluminum foil and aluminum composite brazing plate after high temperature aging(200℃/12h, 200℃/24h, 200℃/36h is similar to that of as-welded joints, and the weak part of the joint is the base metal which is near the brazing joint. The observation and analysis of the aluminum honeycomb core microstructure and component show that the component of Zn, Sn at brazing seam is not much affected and no compound phase formed after high temperature aging; therefore, the main reason for good high temperature aging performance of self-brazing aluminum honeycomb core is that no obvious change of brazing seam microstructure and component occurs.

Temperature-dependent magnetic EXAFS investigation of Gd

CERN Document Server

Wende, H; Poulopoulos, P N; Rogalev, A; Goulon, J; Schlagel, D L; Lograsso, T A; Baberschke, K

2001-01-01

Magnetic EXAFS (MEXAFS) is the helicity-dependent counterpart of the well-established EXAFS technique. By means of MEXAFS it is possible not only to analyze the local magnetic structure but also to learn about magnetic fluctuations. Here we present the MEXAFS of a Gd single crystal at the L sub 3 sub , sub 2 -edges in the temperature range of 10-250 K. For the first time MEXAFS was probed over a large range in reduced temperature of 0.04<=T/T sub C<=0.85 with T sub C =293 K. We show that the vibrational damping described by means of a Debye temperature of theta sub D =160 K must be taken into account for the spin-dependent MEXAFS before analyzing magnetic fluctuations. For a detailed analysis of the MEXAFS and the EXAFS, the experimental data are compared to ab initio calculations. This enables us to separate the individual single- from the multiple-scattering contributions. The MEXAFS data have been recorded at the ID 12A beamline of the European Synchrotron Radiation Facility (ESRF). To ensure that th...

CdCl{sub 2} activation treatment: A comprehensive study by monitoring the annealing temperature

Energy Technology Data Exchange (ETDEWEB)

Xu, Bing Lei; Rimmaudo, Ivan; Salavei, Andrei [LAPS-Laboratory for Applied Physics, Department of Computer Science, University of Verona, Ca' Vignal 1, Strada Le Grazie 15, 37134 Verona (Italy); Piccinelli, Fabio [Department of Biotechnology, University of Verona, Strada Le Grazie 15, 37134 Verona (Italy); Di Mare, Simone [LAPS-Laboratory for Applied Physics, Department of Computer Science, University of Verona, Ca' Vignal 1, Strada Le Grazie 15, 37134 Verona (Italy); Menossi, Daniele; Bosio, Alessio; Romeo, Nicola [Physics and Earth Science Department, University of Parma, V.le G.P. Usberti 7A, 43124 (Italy); Romeo, Alessandro, E-mail: alessandro.romeo@univr.it [LAPS-Laboratory for Applied Physics, Department of Computer Science, University of Verona, Ca' Vignal 1, Strada Le Grazie 15, 37134 Verona (Italy)

2015-05-01

CdTe thin film solar cells have demonstrated high scalability, high efficiency and low cost fabrication process. One of the key factors for the achievements of this technology is the transformation of the absorber layer by an activation treatment where chlorine reacts with CdTe in a controlled atmosphere or in air, improving the electrical properties of the absorber and enhancing the intermixing of the CdS/CdTe layers. With this work we study the activation process by analyzing the CdCl{sub 2} treatment made by wet deposition with different annealing temperatures from 310 °C up to 410 °C in air keeping the same CdCl{sub 2} concentration in methanol solution. In this way the whole dynamic of the chemical reaction from the minimum activation energy is analyzed. Activated CdTe layers have been analyzed by means of X-ray diffraction and atomic force microscopy. Finished devices with efficiencies from 8% for the low temperature annealing up to more than 14% for the high temperature ones have been thoroughly analyzed by current-voltage, capacitance-voltage and drive-level capacitance profiling techniques. The best performance has been achieved with an annealing temperature of 395 °C. - Highlights: • CdCl{sub 2} treatment with 6 different annealing temperatures has been studied. • The amount and the nature of defects change drastically with temperature. • Jsc is proportional to annealing temperature and to grain size. • Efficiency increases with annealing temperature until a threshold is reached.

Surface Roughness Analysis in the Hard Milling of JIS SKD61 Alloy Steel

OpenAIRE

Huu-That Nguyen; Quang-Cherng Hsu

2016-01-01

Hard machining is an efficient solution that can be used to replace the grinding operation in the mold and die manufacturing industry. In this study, an attempt is made to analyze the effect of process parameters on workpiece surface roughness (Ra) in the hard milling of JIS (Japanese Industrial Standard) SKD61 steel, based on a combination of the Taguchi method and response surface methodology (RSM). The cutting parameters are selected based on the structural dynamic analysis of the machine ...

Myoglobin solvent structure at different temperatures

Energy Technology Data Exchange (ETDEWEB)

Daniels, B.V.; Korszun, Z.R. [Brookhaven National Laboratory, Upton, NY (United States); Schoenborn, B.P. [Los Alamos National Laboratory, NM (United States)

1994-12-31

The structure of the solvent surrounding myoglobin crystals has been analyzed using neutron diffraction data, and the results indicate that the water around the protein is not disordered, but rather lies in well-defined hydration shells. We have analyzed the structure of the solvent surrounding the protein by collecting neutron diffraction data at four different temperatures, namely, 80, 130, 180, and 240K. Relative Wilson Statistics applied to low resolution data showed evidence of a phase transition in the region of 180K. A plot of the liquidity factor, B{sub sn}, versus distance from the protein surface begins with a high plateau near the surface of the protein and drops to two minima at distances from the protein surface of about 2.35{Angstrom} and 3.85{Angstrom}. Two distinct hydration shells are observed. Both hydration shells are observed to expand as the temperature is increased.

Myoglobin solvent structure at different temperatures

International Nuclear Information System (INIS)

Daniels, B.V.; Korszun, Z.R.; Schoenborn, B.P.

1994-01-01

The structure of the solvent surrounding myoglobin crystals has been analyzed using neutron diffraction data, and the results indicate that the water around the protein is not disordered, but rather lies in well-defined hydration shells. We have analyzed the structure of the solvent surrounding the protein by collecting neutron diffraction data at four different temperatures, namely, 80, 130, 180, and 240K. Relative Wilson Statistics applied to low resolution data showed evidence of a phase transition in the region of 180K. A plot of the liquidity factor, B sn , versus distance from the protein surface begins with a high plateau near the surface of the protein and drops to two minima at distances from the protein surface of about 2.35 Angstrom and 3.85 Angstrom. Two distinct hydration shells are observed. Both hydration shells are observed to expand as the temperature is increased

Development and Performance Verification of Fiber Optic Temperature Sensors in High Temperature Engine Environments

Science.gov (United States)

Adamovsky, Grigory; Mackey, Jeffrey R.; Kren, Lawrence A.; Floyd, Bertram M.; Elam, Kristie A.; Martinez, Martel

2014-01-01

A High Temperature Fiber Optic Sensor (HTFOS) has been developed at NASA Glenn Research Center for aircraft engine applications. After fabrication and preliminary in-house performance evaluation, the HTFOS was tested in an engine environment at NASA Armstrong Flight Research Center. The engine tests enabled the performance of the HTFOS in real engine environments to be evaluated along with the ability of the sensor to respond to changes in the engine's operating condition. Data were collected prior, during, and after each test in order to observe the change in temperature from ambient to each of the various test point levels. An adequate amount of data was collected and analyzed to satisfy the research team that HTFOS operates properly while the engine was running. Temperature measurements made by HTFOS while the engine was running agreed with those anticipated.

Degradation of ZrN films at high temperature under controlled atmosphere

International Nuclear Information System (INIS)

Lu, F.-H.; Lo, W.-Z.

2004-01-01

The degradation of ZrN films deposited onto Si substrates by unbalanced magnetron sputtering was investigated over temperatures of 300-1200 deg. C in different atmospheres by analyzing changes in color and appearance, as well as microstructures. The atmospheres contained air, nitrogen, and forming gas (N 2 /H 2 =9), which exhibited drastically different oxygen/nitrogen partial pressure ratios. The resultant degradation included mainly color changes and formation of blisters on the film surface. Color change was associated with the oxidation of the nitride film, which was analyzed by looking into the Gibbs free-energy changes at various temperatures and oxygen partial pressures. Two types of blisters occurred at different temperature ranges. Several large round blisters, denoted as A-type blisters, occurring at low temperatures originated from the large residual stress in the films. Many small irregular blisters, denoted as B-type blisters, appearing at relatively high temperatures resulted from the oxidation of the film

Volume and density changes of biological fluids with temperature

Science.gov (United States)

Hinghofer-Szalkay, H.

1985-01-01

The thermal expansion of human blood, plasma, ultrafiltrate, and erythrocycte concentration at temperatures in the range of 4-48 C is studied. The mechanical oscillator technique which has an accuracy of 1 x 10 to the -5 th g/ml is utilized to measure fluid density. The relationship between thermal expansion, density, and temperature is analyzed. The study reveals that: (1) thermal expansion increases with increasing temperature; (2) the magnitude of the increase declines with increasing temperature; (3) thermal expansion increases with density at temperatures below 40 C; and (4) the thermal expansion of intracellular fluid is greater than that of extracellular fluid in the temperature range of 4-10 C, but it is equal at temperatures greater than or equal to 40 C.

Global temperature evolution 1979–2010

International Nuclear Information System (INIS)

Foster, Grant; Rahmstorf, Stefan

2011-01-01

We analyze five prominent time series of global temperature (over land and ocean) for their common time interval since 1979: three surface temperature records (from NASA/GISS, NOAA/NCDC and HadCRU) and two lower-troposphere (LT) temperature records based on satellite microwave sensors (from RSS and UAH). All five series show consistent global warming trends ranging from 0.014 to 0.018 K yr −1 . When the data are adjusted to remove the estimated impact of known factors on short-term temperature variations (El Niño/southern oscillation, volcanic aerosols and solar variability), the global warming signal becomes even more evident as noise is reduced. Lower-troposphere temperature responds more strongly to El Niño/southern oscillation and to volcanic forcing than surface temperature data. The adjusted data show warming at very similar rates to the unadjusted data, with smaller probable errors, and the warming rate is steady over the whole time interval. In all adjusted series, the two hottest years are 2009 and 2010.

Technics Research on Polycrystalline Cubic Boron Nitride Cutting Tools Dry Turning Ti-6AL-4V Alloy Based on Orthogonal Experimental Design

Directory of Open Access Journals (Sweden)

Jia Yunhai

2018-01-01

Full Text Available Ti-6Al-4V components are the most widely used titanium alloy products not only in the aerospace industry, but also for bio-medical applications. The machine-ability of titanium alloys is impaired by their high temperature chemical reactivity, low thermal conductivity and low modulus of elasticity. Polycrystalline cubic boron nitride represents a substitute tool material for turning titanium alloys due to its high hardness, wear resistance, thermal stability and hot red hardness. For determination of suitable cutting parameters in dry turning Ti-6AL-4V alloy by Polycrystalline cubic boron nitride cutting tools, the samples, 300mm in length and 100mm in diameter, were dry machined in a lathe. The turning suitable parameters, such as cutting speed, feed rate and cut depth were determined according to workpieces surface roughness and tools flank wear based on orthogonal experimental design. The experiment showed that the cutting speed in the range of 160~180 m/min, the feed rate is 0.15 mm/rev and the depth of cut is 0.20mm, ideal workpiece surface roughness and little cutting tools flank wear can be obtained.

Reconstructing bottom water temperatures from measurements of temperature and thermal diffusivity in marine sediments

Science.gov (United States)

Miesner, F.; Lechleiter, A.; Müller, C.

2015-07-01

Continuous monitoring of oceanic bottom water temperatures is a complicated task, even in relatively easy-to-access basins like the North or Baltic seas. Here, a method to determine annual bottom water temperature variations from inverse modeling of instantaneous measurements of temperatures and sediment thermal properties is presented. This concept is similar to climate reconstructions over several thousand years from deep borehole data. However, in contrast, the presented method aims at reconstructing the recent temperature history of the last year from sediment thermal properties and temperatures from only a few meters depth. For solving the heat equation, a commonly used forward model is introduced and analyzed: knowing the bottom water temperature variations for the preceding years and the thermal properties of the sediments, the forward model determines the sediment temperature field. The bottom water temperature variation is modeled as an annual cosine defined by the mean temperature, the amplitude and a phase shift. As the forward model operator is non-linear but low-dimensional, common inversion schemes such as the Newton algorithm can be utilized. The algorithms are tested for artificial data with different noise levels and for two measured data sets: from the North Sea and from the Davis Strait. Both algorithms used show stable and satisfying results with reconstruction errors in the same magnitude as the initial data error. In particular, the artificial data sets are reproduced with accuracy within the bounds of the artificial noise level. Furthermore, the results for the measured North Sea data show small variances and resemble the bottom water temperature variations recorded from a nearby monitoring site with relative errors smaller than 1 % in all parameters.

Empirical analysis of skin friction under variations of temperature

International Nuclear Information System (INIS)

Parra Alvarez, A. R. de la; Groot Viana, M. de

2014-01-01

In soil geotechnical characterization, strength parameters, cohesion (c) and internal friction angle (Φ) has been traditional measured without taking into account temperature, been a very important issue in energy geostructures. The present document analyzes the variation of these parameters in soil-concrete interface at different temperatures. A traditional shear strength case with a forced plane of failure was used. Several tests were carried out to determine the variation of skin friction in granular and cohesive oils with temperature. (Author)

Thromboelastography platelet mapping in healthy dogs using 1 analyzer versus 2 analyzers.

Science.gov (United States)

Blois, Shauna L; Banerjee, Amrita; Wood, R Darren; Park, Fiona M

2013-07-01

The objective of this study was to describe the results of thromboelastography platelet mapping (TEG-PM) carried out using 2 techniques in 20 healthy dogs. Maximum amplitudes (MA) generated by thrombin (MAthrombin), fibrin (MAfibrin), adenosine diphosphate (ADP) receptor activity (MAADP), and thromboxane A2 (TxA2) receptor activity (stimulated by arachidonic acid, MAAA) were recorded. Thromboelastography platelet mapping was carried out according to the manufacturer's guidelines (2-analyzer technique) and using a variation of this method employing only 1 analyzer (1-analyzer technique) on 2 separate blood samples obtained from each dog. Mean [± standard deviation (SD)] MA values for the 1-analyzer/2-analyzer techniques were: MAthrombin = 51.9 mm (± 7.1)/52.5 mm (± 8.0); MAfibrin = 20.7 mm (± 21.8)/23.0 mm (± 26.1); MAADP = 44.5 mm (± 15.6)/45.6 mm (± 17.0); and MAAA = 45.7 mm (± 11.6)/45.0 mm (± 15.4). Mean (± SD) percentage aggregation due to ADP receptor activity was 70.4% (± 32.8)/67.6% (± 33.7). Mean percentage aggregation due to TxA2 receptor activity was 77.3% (± 31.6)/78.1% (± 50.2). Results of TEG-PM were not significantly different for the 1-analyzer and 2-analyzer methods. High correlation was found between the 2 methods for MAfibrin [concordance correlation coefficient (r) = 0.930]; moderate correlation was found for MAthrombin (r = 0.70) and MAADP (r = 0.57); correlation between the 2 methods for MAAA was lower (r = 0.32). Thromboelastography platelet mapping (TEG-PM) should be further investigated to determine if it is a suitable method for measuring platelet dysfunction in dogs with thrombopathy.

Application of grey model on analyzing the passive natural circulation residual heat removal system of HTR-10

Institute of Scientific and Technical Information of China (English)

ZHOU Tao; PENG Changhong; WANG Zenghui; WANG Ruosu

2008-01-01

Using the grey correlation analysis, it can be concluded that the reactor pressure vessel wall temperature has the strongest effect on the passive residual heat removal system in HTR (High Temperature gas-cooled Reactor),the chimney height takes the second place, and the influence of inlet air temperature of the chimney is the least. This conclusion is the same as that analyzed by the traditional method. According to the grey model theory, the GM(1,1) and GM(1, 3) model are built based on the inlet air temperature of chimney, pressure vessel temperature and the chimney height. Then the effect of three factors on the heat removal power is studied in this paper. The model plays an important role on data prediction, and is a new method for studying the heat removal power. The method can provide a new theoretical analysis to the passive residual heat removal system of HTR.

Relativistic effects in the calibration of electrostatic electron analyzers. I. Toroidal analyzers

Energy Technology Data Exchange (ETDEWEB)

Keski Rahkonen, O [Helsinki University of Technology, Espoo (Finland). Laboratory of Physics; Krause, M O [Oak Ridge National Lab., Tenn. (USA)

1978-02-01

Relativistic correction terms up to the second order are derived for the kinetic energy of an electron travelling along the circular central trajectory of a toroidal analyzer. Furthermore, a practical energy calibration equation of the spherical sector plate analyzer is written for the variable-plate-voltage recording mode. Accurate measurements with a spherical analyzer performed using kinetic energies from 600 to 2100 eV are in good agreement with this theory showing our approximation (neglect of fringing fields, and source and detector geometry) is realistic enough for actual calibration purposes.

Temperature quantization from the TBA equations

International Nuclear Information System (INIS)

Frolov, Sergey; Suzuki, Ryo

2009-01-01

We analyze the Thermodynamic Bethe Ansatz equations for the mirror model which determine the ground state energy of the light-cone AdS 5 xS 5 superstring living on a cylinder. The light-cone momentum of string is equal to the circumference of the cylinder, and is identified with the inverse temperature of the mirror model. We show that the natural requirement of the analyticity of the Y-functions leads to the quantization of the temperature of the mirror model which has never been observed in any other models.

Temperature Studies for ATLAS MDT BOS Chambers

CERN Document Server

Engl, A.; Biebel, O.; Mameghani, R.; Merkl, D.; Rauscher, F.; Schaile, D.; Ströhmer, R.

Data sets with high statistics taken at the cosmic ray facility, equipped with 3 ATLAS BOS MDT chambers, in Garching (Munich) have been used to study temperature and pressure effects on gas gain and drifttime. The deformation of a thermally expanded chamber was reconstructed using the internal RasNik alignment monitoring system and the tracks from cosmic data. For these studies a heating system was designed to increase the temperature of the middle chamber by up to 20 Kelvins over room temperature. For comparison the temperature effects on gas properties have been simulated with Garfield. The maximum drifttime decreased under temperature raise by -2.21 +- 0.08 ns/K, in agreement with the results of pressure variations and the Garfield simulation. The increased temperatures led to a linear increase of the gas gain of about 2.1% 1/K. The chamber deformation has been analyzed with the help of reconstructed tracks. By the comparison of the tracks through the reference chambers with these through the test chamber ...

The SFD - 80 M high precision double axis facing lathe

International Nuclear Information System (INIS)

Bran, T.; Dragomir, I.; Rusu, I.; Stanciu, S.; Niculceanu, F.; Nica, O.; Popescu, M.; Bailescu, V.; Burcea, Gh.; Turcanu, V.

2001-01-01

A high precision double axis facing lathe was designed for machining the 'final end-cup' by exterior conical lathing. The lathe is semi-automatic and includes two independent identical units. The general constructive, dimensional and functional characteristics are presented as well as the specific power consumptions. As compared to other machines able to perform the same operations this machine presents the following novel aspects: - it is dedicated from the design stage to the workpiece to be machined; - the splinting speed is quasi-constant all along the processing span (irrespective of the cutting diameter at which the tool is fixed, in its trajectory generating the exterior cone). At 100% and 80% nominal power values the yield is 240 workpiece/hour and 192 workpiece/hour, respectively

Multichannel analyzer development in CAMAC

International Nuclear Information System (INIS)

Nagy, J.Z.; Zarandy, A.

1988-01-01

The data acquisition in TOKAMAK experiments some CAMAC modules have been developed. The modules are the following: 64 K analyzer memory, 32 K analyzer memory, 6-channel pulse peak analyzer memory which contains the 32 K analyzer memory and eight AD-converters

Development and application of an empirical formula for the high temperature behavior of ferroelectric ceramics switched by electric field at room temperature

Directory of Open Access Journals (Sweden)

Dae Won Ji

2017-05-01

Full Text Available The strain changes during temperature rise of a poled lead titanate zirconate rectangular parallelepiped switched by electric field at room temperature are obtained by integrating thermal expansion coefficients that are measured using an invar-specimen. By estimating and analyzing pyroelectric and thermal expansion coefficients, first-order differential equations are constructed for polarization and strain changes during temperature increase. The solutions to the differential equations are found and used to calculate the high temperature behavior of the materials. It is shown that the predictions are well compared with measured responses. Finally, the developed formulae are applied to calculate strain butterfly loops from a polarization hysteresis loop at a high temperature.

INNOVATIVE INSTRUMENTATION AND ANALYSIS OF THE TEMPERATURE MEASUREMENT FOR HIGH TEMPERATURE GASIFICATION

Energy Technology Data Exchange (ETDEWEB)

Seong W. Lee

2003-09-01

During this reporting period, the literature survey including the gasifier temperature measurement literature, the ultrasonic application and its background study in cleaning application, and spray coating process are completed. The gasifier simulator (cold model) testing has been successfully conducted. Four factors (blower voltage, ultrasonic application, injection time intervals, particle weight) were considered as significant factors that affect the temperature measurement. The Analysis of Variance (ANOVA) was applied to analyze the test data. The analysis shows that all four factors are significant to the temperature measurements in the gasifier simulator (cold model). The regression analysis for the case with the normalized room temperature shows that linear model fits the temperature data with 82% accuracy (18% error). The regression analysis for the case without the normalized room temperature shows 72.5% accuracy (27.5% error). The nonlinear regression analysis indicates a better fit than that of the linear regression. The nonlinear regression model's accuracy is 88.7% (11.3% error) for normalized room temperature case, which is better than the linear regression analysis. The hot model thermocouple sleeve design and fabrication are completed. The gasifier simulator (hot model) design and the fabrication are completed. The system tests of the gasifier simulator (hot model) have been conducted and some modifications have been made. Based on the system tests and results analysis, the gasifier simulator (hot model) has met the proposed design requirement and the ready for system test. The ultrasonic cleaning method is under evaluation and will be further studied for the gasifier simulator (hot model) application. The progress of this project has been on schedule.

Mechanism of high-temperature resistant water-base mud

Energy Technology Data Exchange (ETDEWEB)

Luo, P

1981-01-01

Based on experiments, the causes and laws governing the changes in the performance of water-base mud under high temperature are analyzed, and the requisites and mechanism of treating agents resisting high temperature are discussed. Ways and means are sought for inhibiting, delaying and making use of the effect of high temperature on the performance of mud, while new ideas and systematic views have been expressed on the preparation of treating agents and set-up of a high temperature resistant water-base mud system. High temperature dispersion and high temperature surface inactivation of clay in the mud, as well as their effect and method of utilization are reviewed. Subjects also touched upon include degradation and cross-linking of the high-temperature resistant treating agents, their use and effect. Based on the above, the preparation of a water-base and system capable of resisting 180 to 250/sup 0/C is recommended.

Short steel and concrete columns under high temperatures

Directory of Open Access Journals (Sweden)

A. E. P. G. A. Jacintho

Full Text Available The growing demand for knowledge about the effect of high temperatures on structures has stimulated increasing research worldwide. This article presents experimental results for short composite steel and concrete columns subjected to high temperatures in ovens with or without an axial compression load, numerically analyzes the temperature distribution in these columns after 30 and 60 minutes and compares them with experimental results. The models consist of concrete-filled tubes of three different thicknesses and two different diameters, and the concrete fill has conventional properties that remained constant for all of the models. The stress-strain behavior of the composite columns was altered after exposure to high temperatures relative to the same columns at room temperature, which was most evident in the 60-minute tests due to the higher temperatures reached. The computational analysis adopted temperature rise curves that were obtained experimentally.

Comparisons of Organic Carbon Analyzers and Related Importance to Water Quality Assessments

Directory of Open Access Journals (Sweden)

Murage Ngatia

2007-05-01

Full Text Available This study tested whether analyzers using different methods were equally capable of measuring organic carbon in diverse environmental water samples from California’s Sacramento/San Joaquin Delta and its watersheds. The study also evaluated whether the different instruments might provide differing organic carbon concentration measurements, which could in turn trigger (or not a regulatory requirement for enhanced coagulation at a water treatment plant. In Phase 1, samples were collected in eight monthly events at five stations associated with California’s State Water Project and analyzed using three high temperature combustion and three chemical oxidation instruments. Significant differences between instruments occurred in only 20% of the analyses. However, 80% of the observed differences were attributed to one combustion instrument that reported higher values compared to the other instruments. In Phase 2, four certified standards were analyzed with nine instruments. Results suggested that the main contributor of the observed differences was some instruments’ inability to remove inorganic carbon, an important step in the analytical process. There were no significant differences in the frequencies at which different instruments would have prescribed enhanced coagulation at a water treatment plant. We concluded that properly operating instruments using any of the standard methods were equally capable of analyzing the diverse concentration levels of organic carbon in the Delta.

Room temperature and productivity in office work

Energy Technology Data Exchange (ETDEWEB)

Seppanen, O.; Fisk, W.J.; Lei, Q.H.

2006-07-01

Indoor temperature is one of the fundamental characteristics of the indoor environment. It can be controlled with a degree of accuracy dependent on the building and its HVAC system. The indoor temperature affects several human responses, including thermal comfort, perceived air quality, sick building syndrome symptoms and performance at work. In this study, we focused on the effects of temperature on performance at office work. We included those studies that had used objective indicators of performance that are likely to be relevant in office type work, such as text processing, simple calculations (addition, multiplication), length of telephone customer service time, and total handling time per customer for call-center workers. We excluded data from studies of industrial work performance. We calculated from all studies the percentage of performance change per degree increase in temperature, and statistically analyzed measured work performance with temperature. The results show that performance increases with temperature up to 21-22 C, and decreases with temperature above 23-24 C. The highest productivity is at temperature of around 22 C. For example, at the temperature of 30 C, the performance is only 91.1% of the maximum i.e. the reduction in performance is 8.9%.

Off-Line Testing of Tribo-Systems for Sheet Metal Forming Production

DEFF Research Database (Denmark)

Bay, Niels; Ceron, Ermanno

2014-01-01

Off-line testing of new tribo-systems for sheet metal forming production is an important issue, when new, environmentally benign lubricants are to be introduced. To obtain useful results it is, however, vital to ensure similar conditions as in the production process regarding the main tribo...... leading to very high tool/workpiece interface pressure and temperature in the second re-draw. Under such conditions only the best lubricant systems work satisfactory, and the paper shows how the performance of different tribo-systems in production may be predicted by off-line testing combined...

The measurement of temperature effect of light output of scintillators

International Nuclear Information System (INIS)

Ji Changsong; Zhou Zaiping; Zhang Longfang

1999-01-01

The author describes a experiment equipment used for measurement of temperature effect of light output of scintillators; gives some measurement results of temperature effect of light output for NaI(Tl), CsI(Tl), plastic scintillator, ZnS(Ag), anthracene crystal glass scintillator; analyzes the error factors affecting the measurement results. The total uncertainty of the temperature effect measurement for NaI(Tl) and plastic scintillator is 11%

Study the Possibility for Manufacturing a Conical Pipe Thread by Expansion

Directory of Open Access Journals (Sweden)

S. A. Evsyukov

2014-01-01

Full Text Available The experience of operating oil wells showed that the weak point of tubing is a connecting thread.Currently, the pipe thread of the specified class is made using the technology of cutting. The process of cutting a thread leads to waste metal chips and cutting fibers. Therefore the idea arose to make a thread by the method of pressure shaping.The aim was to study the possibility for full filling of the threaded matrix profile.The study was conducted by means of mathematical modeling in the software complex DEFORM. The impact of technological and geometrical factors on the process of form change was in detail analyzed. Thus, a work-piece material was specified to be continuous, isotropic, homogeneous, viscous-plastic and a tool material was set as a hard one. The friction was speci-fied according to Prandtl-Siebel law with the friction factor of 0.3. The thread profile has been replaced by the annular grooves of the similar profile. The task was considered to be axisymmetric.Scientific novelty of received results consists in revealed regularities of the plastic de-formation process of the work-piece when forming a profile of the conical thread on the pipe in the process of its expansion with a conical punch.The simulation allowed us to obtain information about the stress-strain state of the work-piece and tool, about the nature of the metal flow during deformation, and about the strength parameters of the process.In particular, it was found that the work-piece metal is displaced along the pipe axis both in punch movement direction and in the opposite one. Thus, a mechanical end burr is formed. The article shows that to remove a mechanical end burr requires insertion of extra limit stop housing. The article also analyses distribution of stresses arising in the matrix at the final moment of deformation. It was proved that the highest stresses occur in the hollows of the threaded part of matrix. Thus, their absolute value does not exceed 470 MPa that

Thermal Analysis of Pure Uranium Metal, UMo and UMoSi Alloys Using a Differential Thermal Analyzer

International Nuclear Information System (INIS)

Yanlinastuti; Sutri Indaryati; Rahmiati

2010-01-01

Thermal analysis of pure uranium metal, U-7%Mo and U-7%Mo-1%Si alloys have been done using a Differential Thermal Analyzer (DTA). The experiments are conducted in order to measure the thermal stability, thermochemical properties of elevated temperature and enthalpy of the specimens. From the analysis results it is showed that uranium metal will transform from α to β phases at temperature of 667.16°C and enthalpy of 2.3034 cal/g and from β to γ phases at temperature of 773.05 °C and enthalpy of 2.8725 cal/g and start melting at temperature of 1125.26 °C and enthalpy of 2.1316 cal/g. The U-7%Mo shows its thermal stability up to temperature of 650 °C and its thermal changes at temperature of 673.75 °C indicated by the formation of an endothermic peak and enthalpy of 0.0257 cal/g. The U-7%Mo-1%Si alloys shows its thermal stability up to temperature of 550 °C and its thermal changes at temperature of 574.18 °C indicated by the formation of an endothermic peak and enthalpy of 0.613 cal/g. From the three specimens it is showed that they have a good thermal stability at temperature up to 550 °C. (author)

Superhigh Temperatures and Acoustic Cavitation

CERN Document Server

Belyaev, V B; Miller, M B; Sermyagin, A V; Topolnikov, A S

2003-01-01

The experimental results on thermonuclear synthesis under acoustic cavitation have been analyzed with the account of the latest data and their discussion. The analysis testifies that this avenue of research is a very promising one. The numerical calculations of the D(d, n)^{3}He reaction rate in the deuterated acetone (C_{3}D_{6}O) under the influence of ultrasound depending on T environment temperature within the range T=249-295 K have been carried out within the framework of hydrodynamic model. The results show that it is possible to improve substantially the effect/background relationship in experiments by decreasing the fluid temperature twenty-thirty degrees below zero.

Web server attack analyzer

OpenAIRE

Mižišin, Michal

2013-01-01

Web server attack analyzer - Abstract The goal of this work was to create prototype of analyzer of injection flaws attacks on web server. Proposed solution combines capabilities of web application firewall and web server log analyzer. Analysis is based on configurable signatures defined by regular expressions. This paper begins with summary of web attacks, followed by detection techniques analysis on web servers, description and justification of selected implementation. In the end are charact...

Fracture mechanical evaluation of high temperature structure and creep-fatigue defect assessment

Energy Technology Data Exchange (ETDEWEB)

Park, Chang Gyu; Kim, Jong Bum; Lee, Jae Han

2004-02-01

This study proposed the evaluation procedure of high temperature structures from the viewpoint of fracture mechanics on the cylindrical structure applicable to the KALIMER, which is developed by KAERI. For the evaluation of structural integrity, linear and non-linear fracture mechanics parameters were analyzed. Parameters used in creep defect growth applicable to high temperature structure of liquid metal reactor and the evaluation codes with these parameters were analyzed. The evaluation methods of defect initiation and defect growth which were established in R5/R6 code(UK), JNC method (Japan) and RCC-MR A16(France) code were analyzed respectively. The evaluation procedure of leak before break applicable to KALIMER was preliminarily developed and proposed. As an application example of defect growth, the creep-fatigue defect growth on circumferential throughwall defect in high temperature cylindrical structure was evaluated by RCC-MR A16 and this application technology was established.

Defect detection and classification of galvanized stamping parts based on fully convolution neural network

Science.gov (United States)

Xiao, Zhitao; Leng, Yanyi; Geng, Lei; Xi, Jiangtao

2018-04-01

In this paper, a new convolution neural network method is proposed for the inspection and classification of galvanized stamping parts. Firstly, all workpieces are divided into normal and defective by image processing, and then the defective workpieces extracted from the region of interest (ROI) area are input to the trained fully convolutional networks (FCN). The network utilizes an end-to-end and pixel-to-pixel training convolution network that is currently the most advanced technology in semantic segmentation, predicts result of each pixel. Secondly, we mark the different pixel values of the workpiece, defect and background for the training image, and use the pixel value and the number of pixels to realize the recognition of the defects of the output picture. Finally, the defect area's threshold depended on the needs of the project is set to achieve the specific classification of the workpiece. The experiment results show that the proposed method can successfully achieve defect detection and classification of galvanized stamping parts under ordinary camera and illumination conditions, and its accuracy can reach 99.6%. Moreover, it overcomes the problem of complex image preprocessing and difficult feature extraction and performs better adaptability.

Improvement of hydroforming processes using tailored semi-finished tubes

Energy Technology Data Exchange (ETDEWEB)

Goebel, R.; Chatti, S.; Homberg, W.; Kleiner, M.; Shankar, R. [Dortmund Univ. (Germany). Inst. of Forming Technology and Lightweight Construction

2005-07-01

The manufacturing of curved tubular workpieces with complex geometry by hydroforming is a well known process. The formability of workpieces is limited by the overall amount of expansion, which always has to start with the smallest perimeter. Especially workpieces with a high ratio between the smallest and widest diameter are critical with regard to their manufacture. To improve the capability the hydroforming process, a new concept using tailored semi-finished tubes with a variable cross-section has been developed. Instead of only expanding a tube with the smallest diameter, the diameter of a tube with middle-sized cross-section is reduced locally by a spinning process so that only the critical regions left have to be expanded. Due to the fact that usually the pre-form has to be bent to assure that it fits into the tool, an additional specialized tube-bending process has been developed to realize the bending of tubes with variable diameter. In this article, the investigation and optimization of this process chain is presented. The capabilities of the process have been improved regarding the behavior of the workpieces in the hydroforming process by manufacturing a complex structural part originating from automotive industry. (orig.)

EXPERIMENTAL MONTAGE USED TO STUDY THE VIBRATION OF THE DRILL TOOL IN THE PROCESS OF MANUFACTURING THE BRONZE MATERIALS

Directory of Open Access Journals (Sweden)

Cosmin-Mihai MIRIŢOIU

2013-05-01

Full Text Available In this paper we present the experimental setup used to study the vibration of the drill tool, during the drilling of the bronze products. In this paper the vibrations are analyzed during the drilling on the universal lathe machines. This time, the tool is fixed in the movable boring head and will make a translation movement with constant feeding, and the workpiece spins around its axis of symmetry and it is fixed in the spindle head stock of the universal lathe machine

Temperature compensation and entrainment in circadian rhythms

International Nuclear Information System (INIS)

Bodenstein, C; Heiland, I; Schuster, S

2012-01-01

To anticipate daily variations in the environment and coordinate biological activities into a daily cycle many organisms possess a circadian clock. In the absence of external time cues the circadian rhythm persists with a period of approximately 24 h. The clock phase can be shifted by single pulses of light, darkness, chemicals, or temperature and this allows entrainment of the clock to exactly 24 h by cycles of these zeitgebers. On the other hand, the period of the circadian rhythm is kept relatively constant within a physiological range of constant temperatures, which means that the oscillator is temperature compensated. The mechanisms behind temperature compensation and temperature entrainment are not fully understood, neither biochemically nor mathematically. Here, we theoretically investigate the interplay of temperature compensation and entrainment in general oscillatory systems. We first give an analytical treatment for small temperature shifts and derive that every temperature-compensated oscillator is entrainable to external small-amplitude temperature cycles. Temperature compensation ensures that this entrainment region is always centered at the endogenous period regardless of possible seasonal temperature differences. Moreover, for small temperature cycles the entrainment region of the oscillator is potentially larger for rectangular pulses. For large temperature shifts we numerically analyze different circadian clock models proposed in the literature with respect to these properties. We observe that for such large temperature shifts sinusoidal or gradual temperature cycles allow a larger entrainment region than rectangular cycles. (paper)

40 CFR 91.313 - Analyzers required.

Science.gov (United States)

2010-07-01

... the heated flame ionization (HFID) type. (ii) For the HFID system, if the temperature of the exhaust gas at the sample probe is below 190 °C, the temperature of the valves, pipe work, and so forth, must be controlled so as to maintain a wall temperature of 190 ±11 °C. If the temperature of the exhaust...

Extreme thermal episodes analyzed with MODIS products during the boreal winter (2000-2016

Directory of Open Access Journals (Sweden)

J. Gomis-Cebolla

2016-06-01

Full Text Available The beginning of the XXI century is characterized by the intensification of the existing global warming situation and for a series of drastic global meteorological events. Particularly, during the winter season a series of extreme temperature episodes affecting large areas of the northern hemisphere have been produced. In this paper, these episodes are studied by analyzing the thermal anomalies spatial distribution and temporal evolution in the period 2001-2016 from Land Surface Temperature (LST products obtained from the Moderate Resolution Imaging Spectroradiometer (MODIS sensor. The study regions considered in this investigation are eight of the northern hemisphere. The results obtained for the heating and cooling episodes do not reveal an important discrepancy, however, an increase in the area affected by heating versus cooling is observed.

Analysis of atmospheric pressure and temperature effects on cosmic ray measurements

Science.gov (United States)

de MendonçA, R. R. S.; Raulin, J.-P.; Echer, E.; Makhmutov, V. S.; Fernandez, G.

2013-04-01

In this paper, we analyze atmospheric pressure and temperature effects on the records of the cosmic ray detector CARPET. This detector has monitored secondary cosmic ray intensity since 2006 at Complejo Astronómico El Leoncito (San Juan, Argentina, 31°S, 69°W, 2550 m over sea level) where the geomagnetic rigidity cutoff, Rc, is ~9.8 GV. From the correlation between atmospheric pressure deviations and relative cosmic ray variations, we obtain a barometric coefficient of -0.44 ± 0.01 %/hPa. Once the data are corrected for atmospheric pressure, they are used to analyze temperature effects using four methods. Three methods are based on the surface temperature and the temperature at the altitude of maximum production of secondary cosmic rays. The fourth method, the integral method, takes into account the temperature height profile between 14 and 111 km above Complejo Astronómico El Leoncito. The results obtained from these four methods are compared on different time scales from seasonal time variations to scales related to the solar activity cycle. Our conclusion is that the integral method leads to better results to remove the temperature effect of the cosmic ray intensity observed at ground level.

The temperature dependence of intermediate range oxygen-oxygen correlations in liquid water

International Nuclear Information System (INIS)

Schlesinger, Daniel; Pettersson, Lars G. M.; Wikfeldt, K. Thor; Skinner, Lawrie B.; Benmore, Chris J.; Nilsson, Anders

2016-01-01

We analyze the recent temperature dependent oxygen-oxygen pair-distribution functions from experimental high-precision x-ray diffraction data of bulk water by Skinner et al. [J. Chem. Phys. 141, 214507 (2014)] with particular focus on the intermediate range where small, but significant, correlations are found out to 17 Å. The second peak in the pair-distribution function at 4.5 Å is connected to tetrahedral coordination and was shown by Skinner et al. to change behavior with temperature below the temperature of minimum isothermal compressibility. Here we show that this is associated also with a peak growing at 11 Å which strongly indicates a collective character of fluctuations leading to the enhanced compressibility at lower temperatures. We note that the peak at ∼13.2 Å exhibits a temperature dependence similar to that of the density with a maximum close to 277 K or 4 °C. We analyze simulations of the TIP4P/2005 water model in the same manner and find excellent agreement between simulations and experiment albeit with a temperature shift of ∼20 K.

The temperature dependence of intermediate range oxygen-oxygen correlations in liquid water

Energy Technology Data Exchange (ETDEWEB)

Schlesinger, Daniel; Pettersson, Lars G. M., E-mail: Lars.Pettersson@fysik.su.se [Department of Physics, AlbaNova University Center, Stockholm University, SE-106 91 Stockholm (Sweden); Wikfeldt, K. Thor [Department of Physics, AlbaNova University Center, Stockholm University, SE-106 91 Stockholm (Sweden); Science Institute, University of Iceland, VR-III, 107 Reykjavik (Iceland); Skinner, Lawrie B.; Benmore, Chris J. [X-ray Science Division, Advanced Photon Source, Argonne National Laboratory, Argonne, Illinois 60439 (United States); Nilsson, Anders [Department of Physics, AlbaNova University Center, Stockholm University, SE-106 91 Stockholm (Sweden); Stanford Synchrotron Radiation Lightsource, SLAC National Accelerator Laboratory, Menlo Park, California 94025 (United States)

2016-08-28

We analyze the recent temperature dependent oxygen-oxygen pair-distribution functions from experimental high-precision x-ray diffraction data of bulk water by Skinner et al. [J. Chem. Phys. 141, 214507 (2014)] with particular focus on the intermediate range where small, but significant, correlations are found out to 17 Å. The second peak in the pair-distribution function at 4.5 Å is connected to tetrahedral coordination and was shown by Skinner et al. to change behavior with temperature below the temperature of minimum isothermal compressibility. Here we show that this is associated also with a peak growing at 11 Å which strongly indicates a collective character of fluctuations leading to the enhanced compressibility at lower temperatures. We note that the peak at ∼13.2 Å exhibits a temperature dependence similar to that of the density with a maximum close to 277 K or 4 °C. We analyze simulations of the TIP4P/2005 water model in the same manner and find excellent agreement between simulations and experiment albeit with a temperature shift of ∼20 K.

A three-dimensional fully coupled thermo-mechanical model for Self-reacting Friction Stir Welding of Aluminium AA6061 sheets

International Nuclear Information System (INIS)

Singh, Piyush; Biswas, Pankaj; Kore, Sachin D.

2016-01-01

In the present work a three dimensional model of self-reacting friction stir welding in aluminium alloy AA6061 has been developed based on the Computational Fluid Dynamics (CFD) approach using COMSOL Multiphysics software. The temperature dependent material properties have been incorporated in the model from available literature. A slip-stick contact between the workpiece and tool surface has been considered with the slip factor varying linearly with distance. The methodology adopted has been validated with experimental results available in the literature. The temperature distribution observed has been found to be asymmetric about the weld centre line. The maximum temperature has been observed on the advancing side of the weld. However, the temperature distribution across the thickness has been found to be almost symmetric about the mid thickness plane. An hourglass shaped temperature distribution has been observed across the cross-section of the weld. The material flow velocity distribution shows that the deformation zone is limited to a very small region around the tool. (paper)

Temperature dependency of the thermal conductivity of porous heat storage media

Science.gov (United States)

Hailemariam, Henok; Wuttke, Frank

2018-04-01

Analyzing the variation of thermal conductivity with temperature is vital in the design and assessment of the efficiency of sensible heat storage systems. In this study, the temperature variation of the thermal conductivity of a commercial cement-based porous heat storage material named - Füllbinder L is analyzed in saturated condition in the temperature range between 20 to 70°C (water based storage) with a steady state thermal conductivity and diffusivity meter. A considerable decrease in the thermal conductivity of the saturated sensible heat storage material upon increase in temperature is obtained, resulting in a significant loss of system efficiency and slower loading/un-loading rates, which when unaccounted for can lead to the under-designing of such systems. Furthermore, a new empirical prediction model for the estimation of thermal conductivity of cement-based porous sensible heat storage materials and naturally occurring crystalline rock formations as a function of temperature is proposed. The results of the model prediction are compared with the experimental results with satisfactory results.

Estimation of Surface Temperature and Heat Flux by Inverse Heat Transfer Methods Using Internal Temperatures Measured While Radiantly Heating a Carbon/Carbon Specimen up to 1920 F

Science.gov (United States)

Pizzo, Michelle; Daryabeigi, Kamran; Glass, David

2015-01-01

The ability to solve the heat conduction equation is needed when designing materials to be used on vehicles exposed to extremely high temperatures; e.g. vehicles used for atmospheric entry or hypersonic flight. When using test and flight data, computational methods such as finite difference schemes may be used to solve for both the direct heat conduction problem, i.e., solving between internal temperature measurements, and the inverse heat conduction problem, i.e., using the direct solution to march forward in space to the surface of the material to estimate both surface temperature and heat flux. The completed research first discusses the methods used in developing a computational code to solve both the direct and inverse heat transfer problems using one dimensional, centered, implicit finite volume schemes and one dimensional, centered, explicit space marching techniques. The developed code assumed the boundary conditions to be specified time varying temperatures and also considered temperature dependent thermal properties. The completed research then discusses the results of analyzing temperature data measured while radiantly heating a carbon/carbon specimen up to 1920 F. The temperature was measured using thermocouple (TC) plugs (small carbon/carbon material specimens) with four embedded TC plugs inserted into the larger carbon/carbon specimen. The purpose of analyzing the test data was to estimate the surface heat flux and temperature values from the internal temperature measurements using direct and inverse heat transfer methods, thus aiding in the thermal and structural design and analysis of high temperature vehicles.

Universality of the high-temperature viscosity limit of silicate liquids

DEFF Research Database (Denmark)

Zheng, Qiuju; Mauro, John C.; Ellison, Adam J.

2011-01-01

We investigate the high-temperature limit of liquid viscosity by analyzing measured viscosity curves for 946 silicate liquids and 31 other liquids including metallic, molecular, and ionic systems. Our results show no systematic dependence of the high-temperature viscosity limit on chemical...... composition for the studied liquids. Based on theMauro-Yue-Ellison-Gupta-Allan (MYEGA) model of liquid viscosity, the high-temperature viscosity limit of silicate liquids is 10−2.93 Pa·s. Having established this value, there are only two independent parameters governing the viscosity-temperature relation...

Trends in mean maximum temperature, mean minimum temperature and mean relative humidity for Lautoka, Fiji during 2003 – 2013

Directory of Open Access Journals (Sweden)

Syed S. Ghani

2017-12-01

Full Text Available The current work observes the trends in Lautoka’s temperature and relative humidity during the period 2003 – 2013, which were analyzed using the recently updated data obtained from Fiji Meteorological Services (FMS. Four elements, mean maximum temperature, mean minimum temperature along with diurnal temperature range (DTR and mean relative humidity are investigated. From 2003–2013, the annual mean temperature has been enhanced between 0.02 and 0.080C. The heating is more in minimum temperature than in maximum temperature, resulting in a decrease of diurnal temperature range. The statistically significant increase was mostly seen during the summer months of December and January. Mean Relative Humidity has also increased from 3% to 8%. The bases of abnormal climate conditions are also studied. These bases were defined with temperature or humidity anomalies in their appropriate time sequences. These established the observed findings and exhibited that climate has been becoming gradually damper and heater throughout Lautoka during this period. While we are only at an initial phase in the probable inclinations of temperature changes, ecological reactions to recent climate change are already evidently noticeable. So it is proposed that it would be easier to identify climate alteration in a small island nation like Fiji.

Analyzing the Differences and Preferences of Pathogenic and Nonpathogenic Prokaryote Species

Science.gov (United States)

Nolen, L.; Duong, K.; Heim, N. A.; Payne, J.

2015-12-01

A limited amount of knowledge exists on the large-scale characteristics and differences of pathogenic species in comparison to all prokaryotes. Pathogenic species, like other prokaryotes, have attributes specific to their environment and lifestyles. However, because they have evolved to coexist inside their hosts, the conditions they occupy may be more limited than those of non-pathogenic species. In this study we investigate the possibility of divergent evolution between pathogenic and non-pathogenic species by examining differences that may have evolved as a result of the need to adapt to their host. For this research we analyzed data collected from over 1900 prokaryotic species and performed t-tests using R to quantify potential differences in preferences. To examine the possible divergences from nonpathogenic bacteria, we focused on three variables: cell biovolume, preferred environmental pH, and preferred environmental temperature. We also looked at differences between pathogenic and nonpathogenic species belonging to the same phylum. Our results suggest a strong divergence in abiotic preferences between the two groups, with pathogens occupying a much smaller range of temperatures and pHs than their non-pathogenic counterparts. However, while the median biovolume is different when comparing pathogens and nonpathogens, we cannot conclude that the mean values are significantly different from each other. In addition, we found evidence of convergent evolution, as the temperature and pH preferences of pathogenic bacteria species from different phlya all approach the same values. Pathogenic species do not, however, all approach the same biovolume values, suggesting that specific pH and temperature preferences are more characteristic of pathogens than certain biovolumes.

Application of image analyzer for radon concentration measurement by nuclear track detector

International Nuclear Information System (INIS)

Antanasijevic, R.; Vukovic, J.; Novakovic, V.; Tasic, M.

1998-01-01

Radon concentration measurements were performed by determination of alpha tracks density in NTD of polymer type (Allyl diglycol polycarbonate - ADC Intercast EC, Parma). NTD plates were exposed to Rn, during 72 days in low level laboratory (LLL) at the Institute of Physics, Belgrade. Therefore, they were etched in 6N - NaOH water solution during 8 h at bath temperature of 70 0 C. The analyses of the alpha tracks was made by optical microscope and semiquantitative image analyzer using video camera digitizer attached to Pentium PC with software Ozaria V2.5. According to the determined mean track density value, ρmean=74210 tracks/cm 2 (background track density ρb=123 tracks/cm 2 ) Rn concentration was calculated to be 1174 Bq/m 3 . Obtained higher value than global - normal indoor Rn concentration might be the consequence of the temperature difference in LLL and outdoor. (author)

Modelling of temperature distribution and pulsations in fast reactor units

International Nuclear Information System (INIS)

Ushakov, P.A.; Sorokin, A.P.

1994-01-01

Reasons for the occurrence of thermal stresses in reactor units have been analyzed. The main reasons for this analysis are: temperature non-uniformity at the output of reactor core and breeder and the ensuing temperature pulsation; temperature pulsations due to mixing of sodium jets of a different temperature; temperature nonuniformity and pulsations resulting from the part of loops (circuits) un-plug; temperature nonuniformity and fluctuations in transient and accidental shut down of reactor or transfer to cooling by natural circulation. The results of investigating the thermal hydraulic characteristics are obtained by modelling the processes mentioned above. Analysis carried out allows the main lines of investigation to be defined and conclusions can be drawn regarding the problem of temperature distribution and fluctuation in fast reactor units

The analysis of forming and strain state of the hollow step forgings during the enlarging process

Directory of Open Access Journals (Sweden)

Олег Євгенійович Марков

2017-12-01

Full Text Available Improving safety, accelerating construction and extending the life of nuclear power plants is one of the main directions of the development of the energy industry. From this point of view, much attention is being paid to the production of forgings, which combine a few details today. This requires the use of new technologies with the use of non-standard tools. The purpose of the work is analyze of the shape and the deformation state of the conical stepped forging when rolling the stepped workpiece with the simultaneous deformation of the protuberance and the ledge. The simulation was performed using finite element method, which is consistent with experimental data. Experimental studies were carried out on lead models. Rolling of stepped workpiece with simultaneous deformation of the protrusion and ledge leads to the appearance of conical forging. Taper on the side of the ledge occurs at the initial stage of rolling and during the whole process increases. The emergence of a conical shape is explained by the fact that during slipping, with the same absolute deformation (stroke, the ledge gets more accumulated deformation through a more precise wall.

The security analyzer: A security analyzer program written in Prolog

International Nuclear Information System (INIS)

Zimmerman, B.D.; Densley, P.J.

1986-09-01

The Security Analyzer is a software tool capable of analyzing the effectiveness of a facility's security system. It is written in the Prolog logic programming computer language, using entity-relationship data modeling techniques. The program performs the following functions: (1) provides descriptive, locational and operational status information about intrusion detectors and assessment devices (i.e., ''sensors'' and ''cameras'') upon request; (2) provides for storage and retrieval of maintenance history information for various components of the security system (including intrusion detectors), and allows for changing that information as desired; (3) provides a ''search'' mode, wherein all paths are found from any specified physical location to another specified location which satisfy user chosen ''intruder detection'' probability and elapsed time criteria (i.e., the program finds the ''weakest paths'' from a security point of view). The first two of these functions can be provided fairly easily with a conventional database program; the third function could be provided using Fortran or some similar language, though with substantial difficulty. In the Security Analyzer program, all these functions are provided in a simple and straight-forward manner. This simplicity is possible because the program is written in the symbolic (as opposed to numeric) processing language Prolog, and because the knowledge base is structured according to entity-relationship modeling principles. Also, the use of Prolog and the entity-relationship modeling technique allows the capabilities of the Security analyzer program, both for knowledge base interrogation and for searching-type operations, to be easily expanded in ways that would be very difficult for a numeric and more algorithmically deterministic language such as Fortran to duplicate. 4 refs

Coulometric titration at low temperatures-nonstoichiometric silver selenide

OpenAIRE

Beck, Gesa K.; Janek, Jürgen

2003-01-01

A modified coulometric titration technique is described for the investigation of nonstoichiometric phases at low temperatures. It allows to obtain titration curves at temperatures where the conventional coulometric titration technique fails because of too small chemical diffusion coefficients of the mobile component. This method for indirect coulometric titration is applied to silver selenide between -100 and 100 °C. The titration curves are analyzed on the basis of a defect chemical model an...

Dynamic High-Temperature Characterization of an Iridium Alloy in Compression at High Strain Rates

Energy Technology Data Exchange (ETDEWEB)

Song, Bo [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Experimental Environment Simulation Dept.; Nelson, Kevin [Sandia National Lab. (SNL-CA), Livermore, CA (United States). Mechanics of Materials Dept.; Lipinski, Ronald J. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Advanced Nuclear Fuel Cycle Technology Dept.; Bignell, John L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Structural and Thermal Analysis Dept.; Ulrich, G. B. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Radioisotope Power Systems Program; George, E. P. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Radioisotope Power Systems Program

2014-06-01

Iridium alloys have superior strength and ductility at elevated temperatures, making them useful as structural materials for certain high-temperature applications. However, experimental data on their high-temperature high-strain-rate performance are needed for understanding high-speed impacts in severe elevated-temperature environments. Kolsky bars (also called split Hopkinson bars) have been extensively employed for high-strain-rate characterization of materials at room temperature, but it has been challenging to adapt them for the measurement of dynamic properties at high temperatures. Current high-temperature Kolsky compression bar techniques are not capable of obtaining satisfactory high-temperature high-strain-rate stress-strain response of thin iridium specimens investigated in this study. We analyzed the difficulties encountered in high-temperature Kolsky compression bar testing of thin iridium alloy specimens. Appropriate modifications were made to the current high-temperature Kolsky compression bar technique to obtain reliable compressive stress-strain response of an iridium alloy at high strain rates (300 – 10000 s^-1) and temperatures (750°C and 1030°C). Uncertainties in such high-temperature high-strain-rate experiments on thin iridium specimens were also analyzed. The compressive stress-strain response of the iridium alloy showed significant sensitivity to strain rate and temperature.

Overview of friction modelling in metal forming processes

DEFF Research Database (Denmark)

Nielsen, Chris Valentin; Bay, Niels Oluf

2017-01-01

In metal forming processes, friction between tool and workpiece is an important parameter influencing the material flow, surface quality and tool life. Theoretical models of friction in metal forming are based on analysis of the real contact area in tool-workpiece interfaces. Several research...... groups have studied and modelled the asperity flattening of workpiece material against tool surface in dry contact or in contact interfaces with only thin layers of lubrication with the aim to improve understanding of friction in metal forming. This paper aims at giving a review of the most important...... future work in order to advance further in modelling of real contact area in relation to implementation of frictional conditions existing finite element codes for simulation of metal forming processes. © 2017 The Authors. Published by Elsevier Ltd....

An Investigation on Hot-Spot Temperature Calculation Methods of Power Transformers

OpenAIRE

Ahmet Y. Arabul; Ibrahim Senol; Fatma Keskin Arabul; Mustafa G. Aydeniz; Yasemin Oner; Gokhan Kalkan

2016-01-01

In the standards of IEC 60076-2 and IEC 60076-7, three different hot-spot temperature estimation methods are suggested. In this study, the algorithms which used in hot-spot temperature calculations are analyzed by comparing the algorithms with the results of an experimental set-up made by a Transformer Monitoring System (TMS) in use. In tested system, TMS uses only top oil temperature and load ratio for hot-spot temperature calculation. And also, it uses some constants from standards which ar...

Temperature measurement of tin under shock compression

International Nuclear Information System (INIS)

Hereil, Pierre-Louis; Mabire, Catherine

2002-01-01

The results of pyrometric measurements performed at the interface of a tin target with a LiF window material are presented for stresses ranging from 38 to 55 GPa. The purpose of the study is to analyze the part of the interface in the temperature measurement by a multi-channel pyrometric device. The results show that the glue used at target/window interface remains transparent under shock. The values of temperature measured at the tin/LiF interface are consistent with the behavior of tin under shock

Low-temperature creep of austenitic stainless steels

Science.gov (United States)

Reed, R. P.; Walsh, R. P.

2017-09-01

Plastic deformation under constant load (creep) in austenitic stainless steels has been measured at temperatures ranging from 4 K to room temperature. Low-temperature creep data taken from past and unreported austenitic stainless steel studies are analyzed and reviewed. Creep at cryogenic temperatures of common austenitic steels, such as AISI 304, 310 316, and nitrogen-strengthened steels, such as 304HN and 3116LN, are included. Analyses suggests that logarithmic creep (creep strain dependent on the log of test time) best describe austenitic stainless steel behavior in the secondary creep stage and that the slope of creep strain versus log time is dependent on the applied stress/yield strength ratio. The role of cold work, strain-induced martensitic transformations, and stacking fault energy on low-temperature creep behavior is discussed. The engineering significance of creep on cryogenic structures is discussed in terms of the total creep strain under constant load over their operational lifetime at allowable stress levels.

Spatio-temporal behavior of brightness temperature in Tel-Aviv and its application to air temperature monitoring

International Nuclear Information System (INIS)

Pelta, Ran; Chudnovsky, A. Alexandra; Schwartz, Joel

2016-01-01

This study applies remote sensing technology to assess and examine the spatial and temporal Brightness Temperature (BT) profile in the city of Tel-Aviv, Israel over the last 30 years using Landsat imagery. The location of warmest and coldest zones are constant over the studied period. Distinct diurnal and temporal BT behavior divide the city into four different segments. As an example of future application, we applied mixed regression models with daily random slopes to correlate Landsat BT data with monitored air temperature (Tair) measurements using 14 images for 1989–2014. Our preliminary results show a good model performance with R"2 = 0.81. Furthermore, based on the model's results, we analyzed the spatial profile of Tair within the study domain for representative days. - Highlights: • The location of warmest and coldest zones are constant over the last 30 years. • Distinct diurnal and temporal Brightness Temperature behavior divide the city into four segments. • We assess air temperature from satellite surface temperature (R"2 = 0.81). - The location of warmest and coldest zones are constant over the last 30 years. Distinct diurnal and temporal Surface Temperature behavior divide the city into four different segments.

Acclimation of Saccharomyces cerevisiae to Low Temperature : A Chemostat-based Transcriptome Analysis

NARCIS (Netherlands)

Tai, S.L.; Daran-Lapujade, P.; Walsh, M.C.; Pronk, J.T.; Daran, J.M.

2007-01-01

Effects of suboptimal temperatures on transcriptional regulation in yeast have been extensively studied in batch cultures. To eliminate indirect effects of specific growth rates that are inherent to batch-cultivation studies, genome-wide transcriptional responses to low temperatures were analyzed in

Gearbox vibration diagnostic analyzer

Science.gov (United States)

1992-01-01

This report describes the Gearbox Vibration Diagnostic Analyzer installed in the NASA Lewis Research Center's 500 HP Helicopter Transmission Test Stand to monitor gearbox testing. The vibration of the gearbox is analyzed using diagnostic algorithms to calculate a parameter indicating damaged components.

Extraction spectrophotometric analyzer

International Nuclear Information System (INIS)

Batik, J.; Vitha, F.

1985-01-01

Automation is discussed of extraction spectrophotometric determination of uranium in a solution. Uranium is extracted from accompanying elements in an HCl medium with a solution of tributyl phosphate in benzene. The determination is performed by measuring absorbance at 655 nm in a single-phase ethanol-water-benzene-tributyl phosphate medium. The design is described of an analyzer consisting of an analytical unit and a control unit. The analyzer performance promises increased productivity of labour, improved operating and hygiene conditions, and mainly more accurate results of analyses. (J.C.)

Effect of step-wise change of stress and temperature on primary creep of concrete

International Nuclear Information System (INIS)

Furumura, Fukujiro; Abe, Takeo; Shinohara, Yasuji; Kim, Wha-Jung.

1991-01-01

The success of analyzing the behavior of concrete structures at elevated temperature greatly depends on how accurately certain mechanical properties, especially stress-strain curves, creep and thermal expansion, can be determined within wide temperature range. The importance of creep in the design of reinforced and prestressed concrete structures has been more recognized with the advent of the use of concrete at elevated temperature. The creep strain of concrete is affected by stress, time and temperature. The creep law which can predict the creep behavior under varying stress and temperature by using the experimental results of creep strain under constant stress and temperature is indispensable for analyzing the behavior of reinforced concrete structures under varying temperature. Accordingly the main purpose of this study is to clarify the primary creep behavior of concrete under varying stress and temperature. The cylindrical specimens, the testing procedure, the test results and the modified strain hardening law are reported. By using the modified strain hardening law, the primary creep behavior of concrete can be estimated better. (K.I.)

A tandem parallel plate analyzer

International Nuclear Information System (INIS)

Hamada, Y.; Fujisawa, A.; Iguchi, H.; Nishizawa, A.; Kawasumi, Y.

1996-11-01

By a new modification of a parallel plate analyzer the second-order focus is obtained in an arbitrary injection angle. This kind of an analyzer with a small injection angle will have an advantage of small operational voltage, compared to the Proca and Green analyzer where the injection angle is 30 degrees. Thus, the newly proposed analyzer will be very useful for the precise energy measurement of high energy particles in MeV range. (author)

Temperature effects on radiation damage in plastic detectors

International Nuclear Information System (INIS)

Mendoza A, D.

1996-01-01

The objective of present work was to study the temperature effect on radiation damage registration in the structure of a Solid State Nuclear Track Detector of the type CR-39. In order to study the radiation damage as a function of irradiation temperature, sheets of CR-39 detectors were irradiated with electron beams, simulating the interaction of positive ions. CR-39 detectors were maintained at a constant temperature from room temperature up to 373 K during irradiation. Two techniques were used from analyzing changes in the detector structure: Electronic Paramagnetic Resonance (EPR) and Infrared Spectroscopy (IR). It was found by EPR analysis that the amount of free radicals decrease as irradiation temperature increases. The IR spectrums show yield of new functional group identified as an hydroxyl group (OH). A proposed model of interaction of radiation with CR-39 detectors is discussed. (Author)

Thermal Analysis of Bending Under Tension Test

DEFF Research Database (Denmark)

Ceron, Ermanno; Martins, Paulo A.F.; Bay, Niels

2014-01-01

during testing is similar to the one in the production tool. A universal sheet tribo-tester has been developed, which can run multiple tests automatically from coil. This allows emulating the temperature increase as in production. The present work performs finite element analysis of the evolution......The tribological conditions in deep drawing can be simulated in the Bending Under Tension test to evaluate the performance of new lubricants, tool materials, etc. Deep drawing production with automatic handling runs normally at high rate. This implies considerable heating of the tools, which...... sometimes can cause lubricant film breakdown and galling. In order to replicate the production conditions in bending under tension testing it is thus important to control the tool/workpiece interface temperature. This can be done by pre-heating the tool, but it is essential that the interface temperature...

Effect of temperature on shelf life, chemical and microbial properties ...

African Journals Online (AJOL)

Cream cheese samples were analyzed to find out the effect of recommended storage temperature (4±1°C) and ambient room temperature (21±1°C) on pH, titratable acidity (% lactic acid), moisture content and microbial growth. Percent reduction in moisture content and increase in titratable acidity of cheeses were found to ...

Analyzing in the present

DEFF Research Database (Denmark)

Revsbæk, Line; Tanggaard, Lene

2015-01-01

The article presents a notion of “analyzing in the present” as a source of inspiration in analyzing qualitative research materials. The term emerged from extensive listening to interview recordings during everyday commuting to university campus. Paying attention to the way different parts of vari...

Research on geometrical model and mechanism for metal deformation based on plastic flow

International Nuclear Information System (INIS)

An, H P; Li, X; Rui, Z Y

2015-01-01

Starting with general conditions of metal plastic deformation, it analyses the relation between the percentage spread and geometric parameters of a forming body with typical machining process are studied. A geometrical model of deforming metal is set up according to the characteristic of a flowing metal particle. Starting from experimental results, the effect of technological parameters and friction between workpiece and dies on plastic deformation of a material were studied and a slippage deformation model of mass points within the material was proposed. Finally, the computing methods for strain and deformation energy and temperature rise are derived from homogeneous deformation. The results can be used to select technical parameters and compute physical quantities such as strain, deformation energy, and temperature rise. (paper)

Influence of minimum quantity of lubricant (MQL on tool life of carbide cutting tools during milling process of steel AISI 1018

Directory of Open Access Journals (Sweden)

Diego Núñez

2017-03-01

Full Text Available Nowadays, high productivity of machining is an important issue to obtain economic benefits in the industry. This purpose could be reached with high cutting velocity and feed rate. However, the inherently behavior produce high temperatures in the interface of couple cutting tool/workpiece. Many cutting fluids have been developed to control temperature in process and increase tool life. The objective of this paper is to compare the carbide milling tool wear using different systems cutting fluids: flood and minimum quantity of lubrication (MQL. The values of carbide milling cutting tool wear was evaluate according with the standard ISO 8688-1 1989. The experimental results showed that using MQL reduces significantly (about 40% tool wear in milling AISI 1018 steel at industrial cutting conditions.

Subgingival temperature and microbiota in initial periodontitis.

Science.gov (United States)

Maiden, M F; Tanner, A C; Macuch, P J; Murray, L; Kent, R L

1998-10-01

The association between subgingival temperature, other clinical characteristics, and the subgingival microbiota was examined in adult subjects with initial periodontitis and differing levels of gingival inflammation. 43 subjects were measured at 6 sites per tooth for pocket depth, attachment level, presence of plaque, gingival redness, bleeding on probing and subgingival temperature at 3-month intervals for 1 year. Subgingival plaque was sampled from 15 initial active periodontitis sites (10 subjects), 121 gingivitis, sites (20 subjects) and 202 healthy sites (13 subjects), and included the 5 hottest and 5 coldest sites in each subject. Plaque samples were analyzed for 13 subgingival species using whole-genomic DNA probes. The major influences on the subgingival microbiota were the clinical status of sites, pocket depth, and the presence of supragingival plaque. No significant association between species and site temperature was observed. Initial active sites were associated with Bacteroides forsythus and Campylobacter rectus, and had a higher mean subgingival temperature and deeper mean pocket depth than inactive sites. A weak association between pocket depth and site temperature was noted. The major influence on subgingival temperature of sites was the anterior to posterior anatomical temperature gradient in the mandible and maxilla.

Mathematical modeling of large floating roof reservoir temperature arena

Directory of Open Access Journals (Sweden)

Liu Yang

2018-03-01

Full Text Available The current study is a simplification of related components of large floating roof tank and modeling for three dimensional temperature field of large floating roof tank. The heat transfer involves its transfer between the hot fluid in the oil tank, between the hot fluid and the tank wall and between the tank wall and the external environment. The mathematical model of heat transfer and flow of oil in the tank simulates the temperature field of oil in tank. Oil temperature field of large floating roof tank is obtained by numerical simulation, map the curve of central temperature dynamics with time and analyze axial and radial temperature of storage tank. It determines the distribution of low temperature storage tank location based on the thickness of the reservoir temperature. Finally, it compared the calculated results and the field test data; eventually validated the calculated results based on the experimental results.

A Review on Solidification and Change in Mechanical Properties Under Vibratory Welding Condition

OpenAIRE

Jyoti Prakash; Dr. S.P. Tewari; Bipin Kumar Srivastava

2010-01-01

Welding has been applied to various industries in particular, automotive, aerospace and microelectronics. Thermal cycle produced near weld line generates residual stress and inhomogeneous plastic deformation in weldments. However there are many methods for welding the workpieces and one of the method among these is vibratory welding. It has the advantages of less investment, more convenient operation, less pollution and shorter manufacturing period. In vibratory welding, workpiece vibrates in...

Enhancement of critical temperature in fractal metamaterial superconductors

Energy Technology Data Exchange (ETDEWEB)

Smolyaninov, Igor I., E-mail: smoly@umd.edu [Department of Electrical and Computer Engineering, University of Maryland, College Park, MD 20742 (United States); Smolyaninova, Vera N. [Department of Physics Astronomy and Geosciences, Towson University, 8000 York Road, Towson, MD 21252 (United States)

2017-04-15

Fractal metamaterial superconductor geometry has been suggested and analyzed based on the recently developed theoretical description of critical temperature increase in epsilon near zero (ENZ) metamaterial superconductors. Considerable enhancement of critical temperature has been predicted in such materials due to appearance of large number of additional poles in the inverse dielectric response function of the fractal. Our results agree with the recent observation (Fratini et al. Nature 466, 841 (2010)) that fractal defect structure promotes superconductivity.

Supraclavicular skin temperature and BAT activity in lean healthy adults.

Science.gov (United States)

van der Lans, Anouk A J J; Vosselman, Maarten J; Hanssen, Mark J W; Brans, Boudewijn; van Marken Lichtenbelt, Wouter D

2016-01-01

The 'gold standard' for measuring brown adipose tissue (BAT) in humans is [(18)F]FDG-PET/CT-imaging. With this technique subjects are exposed to ionizing radiation and are therefore limited in the number of scans that can be performed. We investigated the relation between supraclavicular skin temperatures and BAT activity values using a strictly temperature-controlled air-cooling protocol. Data of 36 male subjects was analyzed. BAT activity was evaluated by [(18)F]FDG-PET/CT-imaging and skin temperature was measured by means of wireless temperature sensors. Supraclavicular skin temperature dropped less compared to skin temperatures at other sites (all P values BAT activity (R (2) 0.23), and the change in supraclavicular skin temperature and non-shivering thermogenesis (R (2) 0.18, both P values BAT activity and BAT thermogenesis.

Analysis and improvement of gas turbine blade temperature measurement error

International Nuclear Information System (INIS)

Gao, Shan; Wang, Lixin; Feng, Chi; Daniel, Ketui

2015-01-01

Gas turbine blade components are easily damaged; they also operate in harsh high-temperature, high-pressure environments over extended durations. Therefore, ensuring that the blade temperature remains within the design limits is very important. In this study, measurement errors in turbine blade temperatures were analyzed, taking into account detector lens contamination, the reflection of environmental energy from the target surface, the effects of the combustion gas, and the emissivity of the blade surface. In this paper, each of the above sources of measurement error is discussed, and an iterative computing method for calculating blade temperature is proposed. (paper)

Analysis and improvement of gas turbine blade temperature measurement error

Science.gov (United States)

Gao, Shan; Wang, Lixin; Feng, Chi; Daniel, Ketui

2015-10-01

Gas turbine blade components are easily damaged; they also operate in harsh high-temperature, high-pressure environments over extended durations. Therefore, ensuring that the blade temperature remains within the design limits is very important. In this study, measurement errors in turbine blade temperatures were analyzed, taking into account detector lens contamination, the reflection of environmental energy from the target surface, the effects of the combustion gas, and the emissivity of the blade surface. In this paper, each of the above sources of measurement error is discussed, and an iterative computing method for calculating blade temperature is proposed.

Effect of temperature on task performance in officeenvironment

Energy Technology Data Exchange (ETDEWEB)

Seppanen, Olli; Fisk, William J.; Lei, Q.H.

2006-07-01

Indoor temperature is one of the fundamental characteristics of the indoor environment. It can be controlled with a degree of accuracy dependent on the building and its HVAC system. The indoor temperature affects several human responses, including thermal comfort, perceived air quality, sick building syndrome symptoms and performance at work. In this study, we focused on the effects of temperature on performance at office work. We included those studies that had used objective indicators of performance that are likely to be relevant in office type work, such as text processing, simple calculations (addition, multiplication), length of telephone customer service time, and total handling time per customer for call-center workers. We excluded data from studies of industrial work performance. We calculated from all studies the percentage of performance change per degree increase in temperature, and statistically analyzed measured work performance with temperature. The results show that performance increases with temperature up to 21-22 C, and decreases with temperature above 23-24 C. The highest productivity is at temperature of around 22 C. For example, at the temperature of 30 C, the performance is only 91.1% of the maximum i.e. the reduction in performance is 8.9%

Experimental Study of the Performance of Air Source Heat Pump Systems Assisted by Low-Temperature Solar-Heated Water

Directory of Open Access Journals (Sweden)

Jinshun Wu

2013-01-01

Full Text Available Due to the low temperatures, the heating efficiency of air source heat pump systems during the winter is very low. To address this problem, a low-temperature solar hot water system was added to a basic air source heat pump system. Several parameters were tested and analyzed. The heat collection efficiency of the solar collector was analyzed under low-temperature conditions. The factors that affect the performance of the heat pumps, such as the fluid temperature, pressure, and energy savings, were analyzed for cases where the solar energy auxiliary heat pump and the air source heat pump are used independently. The optimal heating temperature and the changes in the fluid temperature were determined. The influence of the compression ratio and the coefficient of performance (COP were investigated theoretically. The results revealed the parameters that are important to the performance of the system. Several measures for improving the COP of the heat pump units are provided for other applications and future research.

Effect of different electrode tip angles with tilted torch in stationary gas tungsten arc welding: A 3D simulation

International Nuclear Information System (INIS)

Abid, M.; Parvez, S.; Nash, D.H.

2013-01-01

In this study, the effect of different tip angles (30°, 60°, 90° and 120°) on the arc and weld pool behavior is analyzed in 2 mm and 5 mm arc lengths with tilted (70°) torch. Arc temperature, velocity, current density, heat flux and gas shear are investigated in the arc region and pool convection and puddle shapes are studied in the weld pool region. The arc temperature at the tungsten electrode is found the maximum with sharp tip and decreases as the tip angle increases. The arc temperature on the anode (workpiece) surface becomes concentrated with increase in tip angle. The arc velocity and gas shear stress are observed large with sharp tip and decreasing as the tip angle increases. Current density on the anode surface does not change with tip angle and observed almost the same in all the tip angles in both 2 mm and 5 mm arc lengths. Heat flux due to conduction and convection is observed more sensitive to the tip angle and decreases as the tip angle increases. The electromagnetic force is slightly observed increasing and the buoyancy force is observed slightly decreasing with increase in tip angle. Analyzing each driving force in the weld pool individually shows that the gas drag and Marangoni forces are much stronger than the electromagnetic and buoyancy forces. The weld pool shape is observed wide and shallow in sharp and narrow and deep in large tip angle. Increasing the arc length does not change the weld pool width; however, the weld pool depth significantly changes with arc length and is observed deep in short arc length. The arc properties and weld pool shapes are observed wide ahead of the electrode tip in the weld direction due to 70° torch angle. Good agreement is observed between the numerical and experimental weld pool shapes

Impact of temperature on single event upset measurement by heavy ions in SRAM devices

International Nuclear Information System (INIS)

Liu Tianqi; Geng Chao; Zhang Zhangang; Gu Song; Tong Teng; Xi Kai; Hou Mingdong; Liu Jie; Zhao Fazhan; Liu Gang; Han Zhengsheng

2014-01-01

The temperature dependence of single event upset (SEU) measurement both in commercial bulk and silicon on insulator (SOI) static random access memories (SRAMs) has been investigated by experiment in the Heavy Ion Research Facility in Lanzhou (HIRFL). For commercial bulk SRAM, the SEU cross section measured by 12 C ions is very sensitive to the temperature. The temperature test of SEU in SOI SRAM was conducted by 209 Bi and 12 C ions, respectively, and the SEU cross sections display a remarkable growth with the elevated temperature for 12 C ions but keep constant for 209 Bi ions. The impact of temperature on SEU measurement was analyzed by Monte Carlo simulation. It is revealed that the SEU cross section is significantly affected by the temperature around the threshold linear energy transfer of SEU occurrence. As the SEU occurrence approaches saturation, the SEU cross section gradually exhibits less temperature dependency. Based on this result, the experimental data measured in HIRFL was analyzed, and then a reasonable method of predicting the on-orbit SEU rate was proposed. (semiconductor devices)

Lock-in amplifier- based rotating- analyzer spectroscopic ellipsometer with micro-controlled angular frequency

Energy Technology Data Exchange (ETDEWEB)

Flores C, J.M.; Nunez O, O.F.; Rodriguez P, G.; Lastras M, A.; Lastras M, L.F. [Instituto de Investigacion en Comunicacion Optica, Universidad Autonoma de San Luis Potosi, Alvaro Obregon 64, 78000 San Luis Potosi (Mexico)

2005-07-01

We report on the development of a full operational rotating analyzer spectroscopic ellipsometer. This instrument employs a phase-sensitive amplifier to process the optical signal as an alternative to Fast Fourier Transform analysis. We describe electronic hardware designed to stabilize the rotation frequency of the analyzer prism as well as to drive the device for the positioning of the polarizer prism azimuth. The ellipsometer allows for dielectric function measurement in the energy range from 1.7-5.5 eV, in both ambient air and Ultra High Vacuum (UHV). UHV measurements can be carried out at a temperature as low as 150 K. To evaluate the ellipsometer performance we present results of the determination of the complex dielectric function of a number of semiconductors, namely, GaSb, GaAs, InGaAs, CdTe and CdHgTe. (Author)

TECHNOLOGY OF ERECTION OF PRECAST FRAME BUILDINGS AT NEGATIVE TEMPERATURES

Directory of Open Access Journals (Sweden)

Afanas'ev Aleksandr Alekseevich

2012-07-01

The author has also analyzed the technology of grouting of precast structure joints at negative temperatures in the event of pre-heating of structural elements to be connected and the heating of the concrete mix with heating wires. The author has identified the range of rational heating modes for structural joints on the basis of the parameters of negative temperatures.

Change in air temperature over Sudan and South Sudan with time ...

African Journals Online (AJOL)

Annual mean air temperature for Sudan and South Sudan for the three periods 1900-1940, 1961- 1990 and 1981-2010 for 12 stations was analyzed with objectives of studying changes in air temperature over the area during the last century and also to study the linkages between mean, maximum and minimum air ...

Development of an optical displacement transducer for CO2 laser auto-focusing

International Nuclear Information System (INIS)

Brown, D.P.D.

1986-01-01

The PCMWP has partially funded the development of an optical displacement transducer by UKAEA Culham Laboratory (Laser Applications Group). This report covers all work which was done up to the end of the 1984/5 financial year. The purpose of the transducer is to sense automatically the standoff gap between the workpiece and a laser cutting head and subsequently to control an auto-focusing head for the CO 2 laser cutting process. Development of the transducer has reached a stage where it can be mounted on an industrial robot and incorporated into a closed loop servo control system so that standoff gap can be closely controlled whilst traversing variable geometry workpieces. The transducer has been shown to be insensitive to angular displacement of the workpiece (within limits) and to workpiece type or surface finish with the exception of transparent materials. Separate trials have shown it to be unaffected by CO 2 laser light and it has been used, with a motorised laser head, to control standoff whilst the laser cuts a range of contoured materials. The scientific principle of the transducer has thus been proved and a laboratory system has been successfully tested. Its performance has matched the specification with the exception of its ability to sense transparent materials. (author)

Rib forming tool for tubing

Science.gov (United States)

Rowley, James P.; Lewandowski, Edward F.; Groh, Edward F.

1976-01-01

Three cylindrical rollers are rotatably mounted equidistant from the center of a hollow tool head on radii spaced 120.degree. apart. Each roller has a thin flange; the three flanges lie in a single plane to form an internal circumferential rib in a rotating tubular workpiece. The tool head has two complementary parts with two rollers in one part of the head and one roller in the other part; the two parts are joined by a hinge. A second hinge, located so the rollers are between the two hinges, connects one of the parts to a tool bar mounted in a lathe tool holder. The axes of rotation of both hinges and all three rollers are parallel. A hole exposing equal portions of the three roller flanges is located in the center of the tool head. The two hinges permit the tool head to be opened and rotated slightly downward, taking the roller flanges out of the path of the workpiece which is supported on both ends and rotated by the lathe. The parts of the tool head are then closed on the workpiece so that the flanges are applied to the workpiece and form the rib. The tool is then relocated for forming of the next rib.

Automatic Measurement in Large-Scale Space with the Laser Theodolite and Vision Guiding Technology

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Bin Wu

2013-01-01

Full Text Available The multitheodolite intersection measurement is a traditional approach to the coordinate measurement in large-scale space. However, the procedure of manual labeling and aiming results in the low automation level and the low measuring efficiency, and the measurement accuracy is affected easily by the manual aiming error. Based on the traditional theodolite measuring methods, this paper introduces the mechanism of vision measurement principle and presents a novel automatic measurement method for large-scale space and large workpieces (equipment combined with the laser theodolite measuring and vision guiding technologies. The measuring mark is established on the surface of the measured workpiece by the collimating laser which is coaxial with the sight-axis of theodolite, so the cooperation targets or manual marks are no longer needed. With the theoretical model data and the multiresolution visual imaging and tracking technology, it can realize the automatic, quick, and accurate measurement of large workpieces in large-scale space. Meanwhile, the impact of artificial error is reduced and the measuring efficiency is improved. Therefore, this method has significant ramification for the measurement of large workpieces, such as the geometry appearance characteristics measuring of ships, large aircraft, and spacecraft, and deformation monitoring for large building, dams.

A Study of Polishing Feature of Ultrasonic-Assisted Vibration Method in Bamboo Charcoal

Directory of Open Access Journals (Sweden)

Hsin-Min Lee

2017-01-01

Full Text Available Focusing on the feature of porosity in bamboo charcoal, this study applies the ultrasonic-assisted vibration method to perform surface polishing of the silicon wafer workpiece. The self-developed bamboo charcoal polishing spindle and ultrasonic- assisted vibration mechanism are attached to a single lapping machine. In the machining process, ultrasonic vibration enables the diamond slurry to smoothly pass through the microscopic holes of bamboo charcoal; the end of the bamboo charcoalis able to continue machining on the surface of the workpiece through the grasping force which exists in the microscopic holes. Under the polishing and machining parameters of ultrasonic-assisted vibration, with a diamond slurry concentration of 0.3%, the experimental results show a polishing time of 20 min, a loading of 25 N on the workpiece surface, a spindle speed of 1200 rpm, a vibration frequency of 30 kHz and the original surface roughness value of Ra 0.252 μm equals that of a mirror-like surface at Ra 0.017 μm. These research results prove that by using bamboo charcoal and ultrasonic-assisted vibration for polishing, a very good improvement can be achieved on the workpiece surface.

A study of the machining characteristics of AISI 1045 steel and Inconel 718 with a cylindrical shape in laser-assisted milling

International Nuclear Information System (INIS)

Woo, Wan-Sik; Lee, Choon-Man

2015-01-01

Laser-assisted machining (LAM) is an effective and economic technique for enhancing the machinability of materials which are difficult-to-cut, such as nickel alloys, titanium alloys and various ceramics. Recently, many researchers have studied the effectiveness of laser-assisted turning (LAT) by measuring its cutting force, tool wear, specific cutting energy and surface roughness. However, research on laser-assisted milling (LAMill) is still in progress because it is difficult to control the laser heating source and tool path to machine the varying shape of the workpiece using this method. Moreover, there have been no researches of workpieces with three-dimensional shapes. During the LAMill process, the material is softened and the mechanical strength of the material is reduced when a laser is used to irradiate the surface of the workpiece. As a result, the cutting force is reduced and the surface roughness is improved with LAMill. The purpose of this study was to develop three-dimensional LAMill and to verify the effectiveness of this approach by comparing it to the conventional machining (CM) method. A thermal analysis was also conducted in order to determine the effective depth of cut (DOC). Also, the cutting force and surface roughness of AISI 1045 steel and Inconel 718 with cylindrical shapes were measured. Measured results of machining characteristics were also analyzed according to the cutting method, i.e., up cut milling, down cut milling and milling style. - Highlights: • The materials with cylindrical shape is first applied to laser-assisted milling (LAMill). • The method determining the depth of cut through thermal analysis is proposed. • The effectiveness of LAMill is verified by comparing the conventional machining. • Down cut milling is recommended for the case of Inconel 718.

Plant for treating workpieces with powerful radiation

International Nuclear Information System (INIS)

Messerschmied, H.; Martin, W.

1983-01-01

The plant for wetting paint using electron beams has a series of chambers along a conveyor belt for accepting painted articles. In order to achieve a continuous process and to save nitrogen to be introduced into the chambers, the chamber are formed by containers open at the top, which are closed from an irradiation station by an endless belt or by a roller bed running synchronously with the containers. (orig./HP) [de

Analysis of Global Urban Temperature Trends and Urbanization Impacts

Science.gov (United States)

Lee, K. I.; Ryu, J.; Jeon, S. W.

2018-04-01

Due to urbanization, urban areas are shrinking green spaces and increasing concrete, asphalt pavement. So urban climates are different from non-urban areas. In addition, long-term macroscopic studies of urban climate change are becoming more important as global urbanization affects global warming. To do this, it is necessary to analyze the effect of urbanization on the temporal change in urban temperature with the same temperature data and standards for urban areas around the world. In this study, time series analysis was performed with the maximum, minimum, mean and standard values of surface temperature during the from 1980 to 2010 and analyzed the effect of urbanization through linear regression analysis with variables (population, night light, NDVI, urban area). As a result, the minimum value of the surface temperature of the urban area reflects an increase by a rate of 0.28K decade-1 over the past 31 years, the maximum value reflects an increase by a rate of 0.372K decade-1, the mean value reflects an increase by a rate of 0.208 decade-1, and the standard deviation reflects a decrease by rate of 0.023K decade-1. And the change of surface temperature in urban areas is affected by urbanization related to land cover such as decrease of greenery and increase of pavement area, but socioeconomic variables are less influential than NDVI in this study. This study are expected to provide an approach to future research and policy-planning for urban temperature change and urbanization impacts.

STABILIZATION OF TEMPERATURE REGIMES WHILE SYNTHESIZING DIAMOND POWDERS

Directory of Open Access Journals (Sweden)

A. I. Dudiak

2012-01-01

Full Text Available The paper considers peculiar features of artificial diamond powder synthesis process and also direct and indirect methods for temperature measurement in a reaction cell of high-pressure apparatus. Differences in temperature regimes of diamond synthesis associated with time fixation of strain and heating power have been analyzed in the paper. The paper  reveals their impracticability.Theoretical methodology for temperature correction in the reaction cell has been proposed in the paper. An algorithm controlling cell material heating has been developed on the basis of a microcontroller and it makes it possible to stabilize temperature in the reaction mixture that permits to improve quality and strength characteristics of the obtained diamond powders. The paper contains a graphic interpretation of calculation results with the help of the proposed algorithm. 

A comparison of neural network architectures for the prediction of MRR in EDM

Science.gov (United States)

Jena, A. R.; Das, Raja

2017-11-01

The aim of the research work is to predict the material removal rate of a work-piece in electrical discharge machining (EDM). Here, an effort has been made to predict the material removal rate through back-propagation neural network (BPN) and radial basis function neural network (RBFN) for a work-piece of AISI D2 steel. The input parameters for the architecture are discharge-current (Ip), pulse-duration (Ton), and duty-cycle (τ) taken for consideration to obtained the output for material removal rate of the work-piece. In the architecture, it has been observed that radial basis function neural network is comparatively faster than back-propagation neural network but logically back-propagation neural network results more real value. Therefore BPN may consider as a better process in this architecture for consistent prediction to save time and money for conducting experiments.

Experimental investigation on low-frequency vibration assisted micro-WEDM of Inconel 718

Directory of Open Access Journals (Sweden)

Deepak Rajendra Unune

2017-02-01

Full Text Available The micro-wire electric discharge machining (micro-WEDM has emerged as the popular micromachining processes for fabrication of micro-features. However, the low machining rate and poor surface finish are restricting wide applications of this process. Therefore, in this study, an attempt was made to improve machining rate of micro-WEDM with low-frequency workpiece vibration assistance. The gap voltage, capacitance, feed rate and vibrational frequency were chosen as control factors, whereas, the material removal rate (MRR and kerf width were selected as performance measures while fabricating microchannels in Inconel 718. It was observed that in micro-WEDM, the capacitance is the most significant factor affecting both MRR and kerf width. It was witnessed that the low-frequency workpiece vibration improves the performance of micro-WEDM by improving the MRR due to enhanced flushing conditions and reduced electrode-workpiece adhesion.

Temperature effect compensation for fast differential pressure decay testing

International Nuclear Information System (INIS)

Shi, Yan; Tong, Xiaomeng; Cai, Maolin

2014-01-01

To avoid the long temperature recovery period with differential pressure decay for leak detection, a novel method with temperature effect compensation is proposed to improve the testing efficiency without full stabilization of temperature. The mathematical model of conventional differential pressure decay testing is established to analyze the changes of temperature and pressure during the measuring period. Then the differential pressure is divided into two parts: the exponential part caused by temperature recovery and the linear part caused by leak. With prior information obtained from samples, parameters of the exponential part can be identified precisely, and the temperature effect will be compensated before it fully recovers. To verify the effect of the temperature compensated method, chambers with different volumes are tested under various pressures and the experiments show that the improved method is faster with satisfactory precision, and an accuracy less than 0.25 cc min −1  can be achieved when the compensation time is proportional to four times the theoretical thermal-time constant. (paper)

Identify the dominant variables to predict stream water temperature

Science.gov (United States)

Chien, H.; Flagler, J.

2016-12-01

Stream water temperature is a critical variable controlling water quality and the health of aquatic ecosystems. Accurate prediction of water temperature and the assessment of the impacts of environmental variables on water temperature variation are critical for water resources management, particularly in the context of water quality and aquatic ecosystem sustainability. The objective of this study is to measure stream water temperature and air temperature and to examine the importance of streamflow on stream water temperature prediction. The measured stream water temperature and air temperature will be used to test two hypotheses: 1) streamflow is a relatively more important factor than air temperature in regulating water temperature, and 2) by combining air temperature and streamflow data stream water temperature can be more accurately estimated. Water and air temperature data loggers are placed at two USGS stream gauge stations #01362357and #01362370, located in the upper Esopus Creek watershed in Phonecia, NY. The ARIMA (autoregressive integrated moving average) time series model is used to analyze the measured water temperature data, identify the dominant environmental variables, and predict the water temperature with identified dominant variable. The preliminary results show that streamflow is not a significant variable in predicting stream water temperature at both USGS gauge stations. Daily mean air temperature is sufficient to predict stream water temperature at this site scale.

Selection for Protein Kinetic Stability Connects Denaturation Temperatures to Organismal Temperatures and Provides Clues to Archaean Life.

Directory of Open Access Journals (Sweden)

M Luisa Romero-Romero

Full Text Available The relationship between the denaturation temperatures of proteins (Tm values and the living temperatures of their host organisms (environmental temperatures: TENV values is poorly understood. Since different proteins in the same organism may show widely different Tm's, no simple universal relationship between Tm and TENV should hold, other than Tm≥TENV. Yet, when analyzing a set of homologous proteins from different hosts, Tm's are oftentimes found to correlate with TENV's but this correlation is shifted upward on the Tm axis. Supporting this trend, we recently reported Tm's for resurrected Precambrian thioredoxins that mirror a proposed environmental cooling over long geological time, while remaining a shocking ~50°C above the proposed ancestral ocean temperatures. Here, we show that natural selection for protein kinetic stability (denaturation rate can produce a Tm↔TENV correlation with a large upward shift in Tm. A model for protein stability evolution suggests a link between the Tm shift and the in vivo lifetime of a protein and, more specifically, allows us to estimate ancestral environmental temperatures from experimental denaturation rates for resurrected Precambrian thioredoxins. The TENV values thus obtained match the proposed ancestral ocean cooling, support comparatively high Archaean temperatures, and are consistent with a recent proposal for the environmental temperature (above 75°C that hosted the last universal common ancestor. More generally, this work provides a framework for understanding how features of protein stability reflect the environmental temperatures of the host organisms.

Nuclear power plant analyzer

International Nuclear Information System (INIS)

Stritar, A.

1986-01-01

The development of Nuclear Power Plant Analyzers in USA is described. There are two different types of Analyzers under development in USA, the forst in Idaho and Los Alamos national Lab, the second in brookhaven National lab. That one is described in detail. The computer hardware and the mathematical models of the reactor vessel thermalhydraulics are described. (author)

40 CFR 90.313 - Analyzers required.

Science.gov (United States)

2010-07-01

... of the exhaust gas at the sample probe is below 190 °C, the temperature of the valves, pipe work, and... temperature of the exhaust gas at the sample probe is above 190 °C, the temperature of the valves, pipe work... and carbon dioxide measurements must be made on a dry basis (for raw exhaust measurement only...

Isosteric Vapor Pressure – Temperature Data for Water Sorption in Hardened Cement Paste: Enthalpy, Entropy and Sorption Isotherms at Different Temperatures

DEFF Research Database (Denmark)

Radjy, Fariborz; Sellevold, Erik J.; Hansen, Kurt Kielsgaard

. The accuracies for pressure, enthalpy and entropy are found to be 0.5% or less. PART II: The TPA-system has been used to generate water vapor pressure – temperature data for room temperature – and steam cured hardened cement pastes as well as porous vycor glass. The moisture contents range from saturated to dry...... and the temperatures range from 2 to 95 °C, differing for the specimen types. The data has been analyzed to yield differential enthalpy and entropy of adsorption, as well as the dependence of the relative vapor pressure on temperature at various constant moisture contents. The implications for the coefficient......PART I: In order to generate isosteric (constant mass) vapor pressure – temperature data (P-T data) for adsorbed pore water in hydrated cement paste, the Thermo Piestic Analysis system (the TPA system) described herein was developed. The TPA system generates high precision equilibrium isosteric P...

The relationship of normal body temperature, end-expired breath temperature, and BAC/BrAC ratio in 98 physically fit human test subjects.

Science.gov (United States)

Cowan, J Mack; Burris, James M; Hughes, James R; Cunningham, Margaret P

2010-06-01

The relationship between normal body temperature, end-expired breath temperature, and blood alcohol concentration (BAC)/breath alcohol concentration (BrAC) ratio was studied in 98 subjects (84 men, 14 women). Subjects consumed alcohol sufficient to produce a BrAC of at least 0.06 g/210 L 45-75 min after drinking. Breath samples were analyzed using an Intoxilyzer 8000 specially equipped to measure breath temperature. Venous blood samples and body temperatures were then taken. The mean body temperature of the men (36.6 degrees C) was lower than the women (37.0 degrees C); however, their mean breath temperatures were virtually identical (men: 34.5 degrees C; women: 34.6 degrees C). The BAC exceeded the BrAC for every subject. BAC/BrAC ratios were calculated from the BAC and BrAC analytical results. There was no difference in the BAC/BrAC ratios for men (1:2379) and women (1:2385). The correlation between BAC and BrAC was high (r = 0.938, p body temperature and end-expired breath temperature, body temperature and BAC/BrAC ratio, and breath temperature and BAC/BrAC ratio were much lower. Neither normal body temperature nor end-expired breath temperature was strongly associated with BAC/BrAC ratio.

Study of Optical Fiber Sensors for Cryogenic Temperature Measurements.

Science.gov (United States)

De Miguel-Soto, Veronica; Leandro, Daniel; Lopez-Aldaba, Aitor; Beato-López, Juan Jesus; Pérez-Landazábal, José Ignacio; Auguste, Jean-Louis; Jamier, Raphael; Roy, Philippe; Lopez-Amo, Manuel

2017-11-30

In this work, the performance of five different fiber optic sensors at cryogenic temperatures has been analyzed. A photonic crystal fiber Fabry-Pérot interferometer, two Sagnac interferometers, a commercial fiber Bragg grating (FBG), and a π-phase shifted fiber Bragg grating interrogated in a random distributed feedback fiber laser have been studied. Their sensitivities and resolutions as sensors for cryogenic temperatures have been compared regarding their advantages and disadvantages. Additionally, the results have been compared with the given by a commercial optical backscatter reflectometer that allowed for distributed temperature measurements of a single mode fiber.