WorldWideScience

Sample records for wet powder spraying

  1. Manufacture of SOFC electrodes by wet powder spraying

    Energy Technology Data Exchange (ETDEWEB)

    Wilkenhoener, R.; Mallener, W.; Buchkremer, H.P. [Forschungszentrum Juelich GmbH (Germany)] [and others

    1996-12-31

    The reproducible and commercial manufacturing of electrodes with enhanced electrochemical performance is of central importance for a successful technical realization of Solid Oxide Fuel Cell (SOFC) systems. The route of electrode fabrication for the SOFC by Wet Powder Spraying (WPS) is presented. Stabilized suspensions of the powder materials for the electrodes were sprayed onto a substrate by employing a spray gun. After drying of the layers, binder removal and sintering are performed in one step. The major advantage of this process is its applicability for a large variety of materials and its flexibility with regard to layer shape and thickness. Above all, flat or curved substrates of any size can be coated, thus opening up the possibility of {open_quotes}up-scaling{close_quotes} SOFC technology. Electrodes with an enhanced electrochemical performance were developed by gradually optimizing the different process steps. For example an optimized SOFC cathode of the composition La{sub 0.65}Sr{sub 0.3}MnO{sub 3} with 40% 8YSZ showed a mean overpotential of about -50 mV at a current density of -0.8 A/cm{sup 2}, with a standard deviation amounting to 16 mV (950{degrees}C, air). Such optimized electrodes can be manufactured with a high degree of reproducibility, as a result of employing a computer-controlled X-Y system for moving the spray gun. Several hundred sintered composites, comprising the substrate anode and the electrolyte, of 100x 100 mm{sup 2} were coated with the cathode by WPS and used for stack integration. The largest manufactured electrodes were 240x240 mm{sup 2}, and data concerning their thickness homogeneity and electrochemical performance are given.

  2. Characterization of wet powder-sprayed zirconia/calcium phosphate coating for dental implants.

    Science.gov (United States)

    Pardun, Karoline; Treccani, Laura; Volkmann, Eike; Li Destri, Giovanni; Marletta, Giovanni; Streckbein, Philipp; Heiss, Christian; Rezwan, Kurosch

    2015-02-01

    Yttria-stabilized zirconia (TZ) is used for dental applications because of its low toxicity and beneficial mechanical properties, but it does not stimulate bone regeneration around the implant due to its bioinertness. Therefore, hydroxyapatite (HA) coatings are often utilized to increase the surface bioactivity and to achieve a better osseointegration. These coatings, however, are chemically nonstable and provide a weak bonding to the substrate surface. In this study, zirconia substrates were coated with a calcium phosphate/zirconia mixture to achieve ceramic coatings with a high bioactivity potential and a good mechanical stability. The coatings were obtained by wet powder spraying (WPS). Pure HA and TZ coatings were employed as reference materials. The coatings were characterized with regard to microstructure, surface roughness, and phase composition. Scratch tests were carried out to investigate the coating adhesion. The influence of the coating on the mechanical strength was evaluated with the ball on three balls test (B3B). In addition, zirconia dental implant screws were also coated and inserted in a biomechanical test block and bovine rip bone. After sintering, the mixed coating exhibited a porous morphology with a surface roughness of about 4 μm and a total porosity of 17%. Phase analysis showed a transformation from TZ and HA to calcium zirconium oxide and tricalcium phosphate. Investigations of the bond strength confirmed a strong adhesion of the mixed coating to the substrate, while the biaxial fracture strength was only slightly affected. Insertion experiments confirmed the scratch test results and evidenced an intact mixed coating on the zirconia screw. The present study revealed a higher stability and firm adhesion of the mixed coating compared with a pure calcium phosphate coating. We also successfully demonstrate the particular versatility of the WPS technique for dental implants by coating a complex curved surface. © 2013 Wiley Periodicals, Inc.

  3. Wet powder seal for gas containment

    Science.gov (United States)

    Stang, Louis G.

    1982-01-01

    A gas seal is formed by a compact layer of an insoluble powder and liquid filling the fine interstices of that layer. The smaller the particle size of the selected powder, such as sand or talc, the finer will be the interstices or capillary spaces in the layer and the greater will be the resulting sealing capacity, i.e., the gas pressure differential which the wet powder layer can withstand. Such wet powder seal is useful in constructing underground gas reservoirs or storage cavities for nuclear wastes as well as stopping leaks in gas mains buried under ground or situated under water. The sealing capacity of the wet powder seal can be augmented by the hydrostatic head of a liquid body established over the seal.

  4. Effects of Wet-Blending on Detection of Melamine in Spray-Dried Lactose.

    Science.gov (United States)

    Yakes, Betsy Jean; Bergana, Marti M; Scholl, Peter F; Mossoba, Magdi M; Karunathilaka, Sanjeewa R; Ackerman, Luke K; Holton, Jason D; Gao, Boyan; Moore, Jeffrey C

    2017-07-19

    During the development of rapid screening methods to detect economic adulteration, spray-dried milk powders prepared by dissolving melamine in liquid milk exhibited an unexpected loss of characteristic melamine features in the near-infrared (NIR) and Raman spectra. To further characterize this "wet-blending" phenomenon, spray-dried melamine and lactose samples were produced as a simplified model and investigated by NIR spectroscopy, Raman spectroscopy, proton nuclear magnetic resonance ((1)H NMR), and direct analysis in real time Fourier transform mass spectrometry (DART-FTMS). In contrast to dry-blended samples, characteristic melamine bands in NIR and Raman spectra disappeared or shifted in wet-blended lactose-melamine samples. Subtle shifts in melamine (1)H NMR spectra between wet- and dry-blended samples indicated differences in melamine hydrogen-bonding status. Qualitative DART-FTMS analysis of powders detected a greater relative abundance of lactose-melamine condensation product ions in the wet-blended samples, which supported a hypothesis that wet-blending facilitates early Maillard reactions in spray-dried samples. Collectively, these data indicated that the formation of weak, H bonded complexes and labile, early Maillard reaction products between lactose and melamine contribute to spectral differences observed between wet- and dry-blended milk powder samples. These results have implications for future evaluations of adulterated powders and emphasize the important role of sample preparation methods on adulterant detection.

  5. Ternary ceramic thermal spraying powder and method of manufacturing thermal sprayed coating using said powder

    Energy Technology Data Exchange (ETDEWEB)

    Vogli, Evelina; Sherman, Andrew J.; Glasgow, Curtis P.

    2018-02-06

    The invention describes a method for producing ternary and binary ceramic powders and their thermal spraying capable of manufacturing thermal sprayed coatings with superior properties. Powder contain at least 30% by weight ternary ceramic, at least 20% by weight binary molybdenum borides, at least one of the binary borides of Cr, Fe, Ni, W and Co and a maximum of 10% by weight of nano and submicro-sized boron nitride. The primary crystal phase of the manufactured thermal sprayed coatings from these powders is a ternary ceramic, while the secondary phases are binary ceramics. The coatings have extremely high resistance against corrosion of molten metal, extremely thermal shock resistance and superior tribological properties at low and at high temperatures.

  6. How surface composition of high milk proteins powders is influenced by spray-drying temperature.

    Science.gov (United States)

    Gaiani, C; Morand, M; Sanchez, C; Tehrany, E Arab; Jacquot, M; Schuck, P; Jeantet, R; Scher, J

    2010-01-01

    High milk proteins powders are common ingredients in many food products. The surface composition of these powders is expected to play an essential role during their storage, handling and/or final application. Therefore, an eventual control of the surface composition by modifying the spray-drying temperature could be very useful in the improvement of powder quality and the development of new applications. For this purpose, the influence of five spray-drying temperatures upon the surface composition of the powders was investigated by X-ray photoelectron spectroscopy. The major milk proteins were studied: native micellar casein and native whey, both more or less enriched in lactose. The results show a surface enrichment in lipids for all the powders and in proteins for many powders. Whatever the drying temperature, lipids and proteins are preferentially located near the surface whereas lactose is found in the core. This surface enrichment is also highly affected by the spray-drying temperature. More lipids, more proteins and less lactose are systematically observed at the surface of powders spray-dried at lower outlet air temperatures. The nature of proteins is also found essential; surface enrichment in lipids being much stronger for whey proteins containing powders than for casein containing powders. Additionally, we found a direct correlation between the lipids surface concentration and the wetting ability for the 25 powders studied.

  7. Physical properties of yoghurt powder produced by spray drying.

    Science.gov (United States)

    Koç, Banu; Sakin-Yılmazer, Melike; Kaymak-Ertekin, Figen; Balkır, Pınar

    2014-07-01

    The study is an extension of an optimization study, which was planned to determine the optimum spray drying conditions (the feed, outlet and inlet air temperatures) for producing yoghurt powder. The resulting yoghurt powder at each condition was subjected to the measurement of physical properties, moisture content, and reconstitution properties. All the reconstitution properties of yoghurt powders produced under 20 different spray drying conditions according to CCRD experimental design were affected by the drying outlet temperature only. Furthermore, the bulk (bulk and tapped densities, porosity, flowability, hygroscopicity and degree of caking) and particle properties (particle size distribution, particle density and morphology) of yoghurt powder obtained from optimum spray drying conditions were also determined. The bulk, tapped and particle densities of yoghurt powder were 538, 746 and 1177 kg/m(3), respectively. The mean diameter (D4.3) and the span value of yoghurt powder were 3.053 and 2.487 μm, respectively.

  8. Whey powder: glassy state and spray drying conditions

    Directory of Open Access Journals (Sweden)

    Ítalo Tuler Perrone

    2017-06-01

    Full Text Available The knowledge on spray drying of whey has significantly changed during the last 20 years. Industries started to apply more technical and scientific information for whey powder production. The main problems in whey powder are: sticking and caking during production and storage, which lead to decrease of the yield. These problems are based on the control of the glassy state during the dehydration process and storage. Due to the importance of the glass transition, spray drying parameters should be adjusted to improve whey powder production. This review highlights the scientific research that deal with the impact of these factors on spray drying of whey. To conclude, in order to improve the spray drying of whey the industries should: apply thermohygrometers to measure the air properties; to stablish the relation between water activity and outlet air relative humidity; and to adjust spray drying parameters based on the properties of the air and whey.

  9. Whey powder: glassy state and spray drying conditions

    OpenAIRE

    Ítalo Tuler Perrone; Arlan Caldas Pereira Silveira; Evandro Martins; Antônio Fernandes de Carvalho; Pierre Schuck,

    2017-01-01

    The knowledge on spray drying of whey has significantly changed during the last 20 years. Industries started to apply more technical and scientific information for whey powder production. The main problems in whey powder are: sticking and caking during production and storage, which lead to decrease of the yield. These problems are based on the control of the glassy state during the dehydration process and storage. Due to the importance of the glass transition, spray drying parameters should b...

  10. Cohesion and agglomeration of wet powders

    Science.gov (United States)

    Raux, Pascal S.; Biance, Anne-Laure

    2018-01-01

    Wet high-shear granulation consists in vigorously mixing grains and a liquid binder to create agglomerates of various sizes. The process results from a balance between cohesion of the wet granular agglomerates and fragmentation due to the high mixing. By performing a simple test with glass beads and various liquids, we first focus on the static cohesion of wet granular media. Contrary to previous works, we extend the study to larger values of the liquid fraction w . After the well-documented plateau, the cohesive strength increases again with w , a behavior we capture by a simple model. We then focus on the dynamical cohesion of the media and we design an agglomeration process that consists in vibrating a bead/liquid mixture at a large amplitude. The vibrations induce not only the fluidization of the wet granular material but also the formation of aggregates. As expected, their size is affected by the liquid content, the frequency, and the amplitude of the vibrations, similarly to high-shear granulation data. However, the number of beads in an agglomerate does not depend on the bead size, showing a self-similar mechanism of agglomeration. The role of the static cohesion strength in this dynamical process remains therefore ambiguous.

  11. Quality characteristic of spray-drying egg white powders.

    Science.gov (United States)

    Ma, Shuang; Zhao, Songning; Zhang, Yan; Yu, Yiding; Liu, Jingbo; Xu, Menglei

    2013-10-01

    Spray drying is a useful method for developing egg process and utilization. The objective of this study was to evaluate effects on spray drying condition of egg white. The optimized conditions were spraying flow 22 mL/min, feeding temperature 39.8 °C and inlet-air temperature 178.2 °C. Results of sulfydryl (SH) groups measurement indicated conformation structure have changed resulting in protein molecule occur S-S crosslinking phenomenon when heating. It led to free SH content decreased during spray drying process. There was almost no change of differential scanning calorimetry between fresh egg white and spray-drying egg white powder (EWP). For a given protein, the apparent SH reactivity is in turn influenced by the physico-chemical characteristics of the reactant. The phenomenon illustrated the thermal denaturation of these proteins was unrelated to their free SH contents. Color measurement was used to study browning level. EWP in optimized conditions revealed insignificant brown stain. Swelling capacity and scanning electron micrograph both proved well quality characteristic of spray-drying EWP. Results suggested spray drying under the optimized conditions present suitable and alternative method for egg processing industrial implementation. Egg food industrialization needs new drying method to extend shelf-life. The purpose of the study was to provide optimal process of healthy and nutritional instant spray-drying EWP and study quality characteristic of spray-drying EWP.

  12. Powder compression mechanics of spray-dried lactose nanocomposites.

    Science.gov (United States)

    Hellrup, Joel; Nordström, Josefina; Mahlin, Denny

    2017-02-25

    The aim of this study was to investigate the structural impact of the nanofiller incorporation on the powder compression mechanics of spray-dried lactose. The lactose was co-spray-dried with three different nanofillers, that is, cellulose nanocrystals, sodium montmorillonite and fumed silica, which led to lower micron-sized nanocomposite particles with varying structure and morphology. The powder compression mechanics of the nanocomposites and physical mixtures of the neat spray-dried components were evaluated by a rational evaluation method with compression analysis as a tool, using the Kawakita equation and the Shapiro-Konopicky-Heckel equation. Particle rearrangement dominated the initial compression profiles due to the small particle size of the materials. The strong contribution of particle rearrangement in the materials with fumed silica continued throughout the whole compression profile, which prohibited an in-depth material characterization. However, the lactose/cellulose nanocrystals and the lactose/sodium montmorillonite nanocomposites demonstrated high yield pressure compared with the physical mixtures indicating increased particle hardness upon composite formation. This increase has likely to do with a reinforcement of the nanocomposite particles by skeleton formation of the nanoparticles. In summary, the rational evaluation of mechanical properties done by applying powder compression analysis proved to be a valuable tool for mechanical evaluation for this type of spray-dried composite materials, unless they demonstrate particle rearrangement throughout the whole compression profile. Copyright © 2016 Elsevier B.V. All rights reserved.

  13. Crystal coating via spray drying to improve powder tabletability.

    Science.gov (United States)

    Vanhoorne, V; Peeters, E; Van Snick, B; Remon, J P; Vervaet, C

    2014-11-01

    A continuous crystal coating method was developed to improve both flowability and tabletability of powders. The method includes the introduction of solid, dry particles into an atomized spray during spray drying in order to coat and agglomerate individual particles. Paracetamol was used as a model drug as it exhibits poor flowability and high capping tendency upon compaction. The particle size enlargement and flowability were evaluated by the mean median particle size and flow index of the resulting powders. The crystal coating coprocessing method was successful for the production of powders containing 75% paracetamol with excellent tableting properties. However, the extent of agglomeration achieved during coprocessing was limited. Tablets compressed on a rotary tablet press in manual mode showed excellent compression properties without capping tendency. A formulation with 75% paracetamol, 5% PVP and 20% amorphous lactose yielded a tensile strength of 1.9 MPa at a compression pressure of 288 MPa. The friability of tablets compressed at 188 MPa was only 0.6%. The excellent tabletability of this formulation was attributed to the coating of paracetamol crystals with amorphous lactose and PVP through coprocessing and the presence of brittle and plastic components in the formulation. The coprocessing method was also successfully applied for the production of directly compressible lactose showing improved tensile strength and friability in comparison to a spray dried direct compression lactose grade.

  14. Spray Drying of Honey: The Effect of Drying Agents on Powder Properties

    Directory of Open Access Journals (Sweden)

    Samborska Katarzyna

    2015-06-01

    Full Text Available The aim of this study was to investigate the possibility of honey spray drying with addition of maltodextrin and gum Arabic as drying agents. The influence of the concentration of the solution subjected to drying, the type and content of the drying agents upon the physical properties of obtained powders was examined. An attempt was undertaken to obtain powder with a honey content of more than 50% d.b. Spray drying of multifloral honey with the addition of maltodextrin and gum Arabic was carried out at inlet air temperature of 180°C, feed rate of 1 mL/s and rotational speed of a disc atomizer of 39,000 rpm. The properties of obtained powders were quantified in terms of moisture content, bulk density, Hausner ratio, apparent density, hygroscopicity and wettability. Using gum Arabic it was possible to obtain a product with a higher content of honey (67% solids than in the case of maltodextrin (50% d.b.. However, the powders obtained with gum Arabic were characterised by worse physical properties: higher hygroscopicity and cohesion, and longer wetting time.

  15. Supercritical fluid molecular spray thin films and fine powders

    Science.gov (United States)

    Smith, Richard D.

    1988-01-01

    Solid films are deposited, or fine powders formed, by dissolving a solid material into a supercritical fluid solution at an elevated pressure and then rapidly expanding the solution through a short orifice into a region of relatively low pressure. This produces a molecular spray which is directed against a substrate to deposit a solid thin film thereon, or discharged into a collection chamber to collect a fine powder. The solvent is vaporized and pumped away. Solution pressure is varied to determine, together with flow rate, the rate of deposition and to control in part whether a film or powder is produced and the granularity of each. Solution temperature is varied in relation to formation of a two-phase system during expansion to control porosity of the film or powder. A wide variety of film textures and powder shapes are produced of both organic and inorganic compounds. Films are produced with regular textural feature dimensions of 1.0-2.0 .mu.m down to a range of 0.01 to 0.1 .mu.m. Powders are formed in very narrow size distributions, with average sizes in the range of 0.02 to 5 .mu.m.

  16. [Effect of air humidity on traditional Chinese medicine extract of spray drying process and prediction of its powder stability].

    Science.gov (United States)

    He, Yan; Xie, Yin; Zheng, Long-jin; Liu, Wei; Rao, Xiao-yong; Luo, Xiao-jian

    2015-02-01

    In order to solve the adhesion and the softening problems of traditional Chinese medicine extract during spray drying, a new method of adding dehumidified air into spray drying process was proposed, and the storage stability conditions of extract powder could be predicted. Kouyanqing extract was taken as model drug to investigate on the wet air (RH = 70%) and dry air conditions of spray drying. Under the dry air condition, the influence of the spray drying result with different air compression ratio and the spray-dried powder properties (extract powder recovery rate, adhesion percentage, water content, angle of repose, compression ratio, particle size and distribution) with 100, 110, 120, 130, 140 °C inlet temperature were studied. The hygroscopic investigation and Tg value with different moisture content of ideal powder were determined. The water activity-equilibrium moisture content (aw-EMC) and the equilibrium moisture content-Tg (EMC-Tg) relationships were fitted by GAB equation and Gordon-Taylor model respectively, and the state diagram of kouyanqing powder was obtained to guide the rational storage conditions. The study found that in the condition of dry air, the extract powder water content decreased with the increase of air compression ratio and the spray drying effect with air compression ratio of 100% was the best performance; in the condition of wet air, the extract powder with high water content and low yield, and the value were 4.26% and 16.73 °C, while, in the dry air condition the values were 2.43% and 24.86 °C with the same other instru- ment parameters. From the analysis of kouyanqing powder state diagram, in order to keep the stability, the critical water content of 3.42% and the critical water content of 0.188. As the water decreased Tg value of extract powder is the major problem of causing adhesion and softening during spray drying, it is meaningful to aid dehumidified air during the process.

  17. Cold Spraying of Armstrong Process Titanium Powder for Additive Manufacturing

    Science.gov (United States)

    MacDonald, D.; Fernández, R.; Delloro, F.; Jodoin, B.

    2017-04-01

    Titanium parts are ideally suited for aerospace applications due to their unique combination of high specific strength and excellent corrosion resistance. However, titanium as bulk material is expensive and challenging/costly to machine. Production of complex titanium parts through additive manufacturing looks promising, but there are still many barriers to overcome before reaching mainstream commercialization. The cold gas dynamic spraying process offers the potential for additive manufacturing of large titanium parts due to its reduced reactive environment, its simplicity to operate, and the high deposition rates it offers. A few challenges are to be addressed before the additive manufacturing potential of titanium by cold gas dynamic spraying can be reached. In particular, it is known that titanium is easy to deposit by cold gas dynamic spraying, but the deposits produced are usually porous when nitrogen is used as the carrier gas. In this work, a method to manufacture low-porosity titanium components at high deposition efficiencies is revealed. The components are produced by combining low-pressure cold spray using nitrogen as the carrier gas with low-cost titanium powder produced using the Armstrong process. The microstructure and mechanical properties of additive manufactured titanium components are investigated.

  18. Characterisation of WC-12Co thermal spray powders and HPHVOF wear resistant coatings

    CSIR Research Space (South Africa)

    Lovelock, HDL

    1998-01-01

    Full Text Available Fourteen commonly used commercially available, WC 12Co thermal spray powders were characterised in terms of their particle size distribution, surface morphology, cross-sectional morphology, and phase composition. Based on the results, four powders...

  19. Calcium phosphate bioceramics prepared from wet chemically precipitated powders

    Directory of Open Access Journals (Sweden)

    Kristine Salma

    2010-03-01

    Full Text Available In this work calcium phosphates were synthesized by modified wet chemical precipitation route. Contrary to the conventional chemical precipitation route calcium hydroxide was homogenized with planetary mill. Milling calcium oxide and water in planetary ball mill as a first step of synthesis provides a highly dispersed calcium hydroxide suspension. The aim of this work was to study the influence of main processing parameters of wet chemical precipitation synthesis product and to control the morphology, phase and functional group composition and, consequently, thermal stability and microstructure of calcium phosphate bioceramics after thermal treatment. The results showed that it is possible to obtain calcium phosphates with different and reproducible phase compositions after thermal processing (hydroxyapatite [HAp], β-tricalcium phosphate [β-TCP] and HAp/β-TCP by modified wet-chemical precipitation route. The β-TCP phase content in sintered bioceramics samples is found to be highly dependent on the changes in technological parameters and it can be controlled with ending pH, synthesis temperature and thermal treatment. Pure, crystalline and highly thermally stable (up to 1300°C HAp bioceramics with homogenous grainy microstructure, grain size up to 200–250 nm and high open porosity can be successfully obtained by powder synthesized at elevated synthesis temperature of 70°C and stabilizing ending pH at 9.

  20. Drop spreading and penetration into pre-wetted powders

    KAUST Repository

    Marston, Jeremy

    2013-05-01

    We present results from an experimental study of the impact of liquid drops onto powder beds which are pre-wetted with the impacting liquid. Using high-speed video imaging, we study both the dynamics of the initial spreading regime and drainage times once the drop has reached its maximum spread on the surface. During the initial spreading stage, we compare our experimental data to a previously developed model which incorporates imbibition into the spreading dynamics and observe reasonable agreement. We find that the maximum spread is a strong function of the moisture content in the powder bed and that the total time from impact to complete drainage is always shorter than that for dry powder. Our results indicate that there is an optimum moisture content (or saturation) which leads to the fastest penetration. We use simple scaling arguments which also identify an optimum moisture content for fastest penetration, which agrees very well with the experimental result. © 2013 Elsevier B.V.

  1. Evaluation of isotropy in wet-mix sprayed concrete

    Directory of Open Access Journals (Sweden)

    Yubero, E.

    2009-07-01

    Full Text Available It is well known that there are differences between the fresh mix concrete and the placed concrete sprayed using dry or wet-mix process. Because of that, the characterization of such material is carried out in cores extracted parallel to the spray direction from sample panels. However, in many applications (e.g. tunnel lining, considerable compressive stresses appear along the transversal direction. In this paper different spayed concretes are evaluated. It was observed that the values of compressive strength and modulus of elasticity were different depending on the direction of measurement. These differences are related to a preferential orientation of the coarse aggregate due to the characteristics of the casting process. Rather than applying classic empirical methods, the concrete mixes used in this study were designed according to a new proportioning method based on the difference between the composition of the fresh mix concrete and the placed concrete.Dadas las diferencias entre el hormigón de partida y el colocado, la evaluación de las propiedades de un hormigón proyectado, por vía húmeda o seca, se realiza mediante la extracción de testigos, evaluándose las propiedades mecánicas o deformacionales de forma uniaxial, según la dirección de la proyección. No obstante, son muchas las aplicaciones, como es el caso del sostenimiento en túneles, en las que esta disposición no representa la forma de trabajo principal del hormigón en la estructura. En el presente artículo se ha verificado que pueden existir diferencias en la resistencia a compresión y módulo de elasticidad del hormigón proyectado por vía húmeda, según la dirección de evaluación. Éstas van ligadas a la orientación que sufre el árido grueso como consecuencia de la puesta en obra del hormigón. Asimismo, el hormigón proyectado del estudio se ha dosificado utilizando como procedimiento de dosificación una propuesta metodológica, basada en las diferencias

  2. A comparison between spray drying and spray freeze drying to produce an influenza subunit vaccine powder for inhalation

    NARCIS (Netherlands)

    Saluja, V.; Amorij, J-P.; Kapteyn, J. C.; de Boer, A. H.; Frijlink, H. W.; Hinrichs, W. L. J.

    2010-01-01

    The aim of this study was to investigate two different processes to produce a stable influenza subunit vaccine powder for pulmonary immunization i.e. spray drying (SD) and spray freeze drying (SFD). The formulations were analyzed by proteolytic assay, single radial immunodiffusion assay (SRID),

  3. Supercritical fluid molecular spray film deposition and powder formation

    Science.gov (United States)

    Smith, Richard D.

    1986-01-01

    Solid films are deposited, or fine powders formed, by dissolving a solid material into a supercritical fluid solution at an elevated pressure and then rapidly expanding the solution through a short orifice into a region of relatively low pressure. This produces a molecular spray which is directed against a substrate to deposit a solid thin film thereon, or discharged into a collection chamber to collect a fine powder. Upon expansion and supersonic interaction with background gases in the low pressure region, any clusters of solvent are broken up and the solvent is vaporized and pumped away. Solute concentration in the solution is varied primarily by varying solution pressure to determine, together with flow rate, the rate of deposition and to control in part whether a film or powder is produced and the granularity of each. Solvent clustering and solute nucleation are controlled by manipulating the rate of expansion of the solution and the pressure of the lower pressure region. Solution and low pressure region temperatures are also controlled.

  4. Effect of Cholesterol on the Properties of Spray-Dried Lysozyme-Loaded Liposomal Powders

    OpenAIRE

    Charnvanich, Dusadee; Vardhanabhuti, Nontima; Kulvanich, Poj

    2010-01-01

    The influence of cholesterol (Chol) in the liposomal bilayer on the properties of inhalable protein-loaded liposomal powders prepared by spray-drying technique was investigated. Lysozyme (LSZ) was used as a model protein. Feed solution for spray drying was prepared by direct mixing of aqueous solution of LSZ with mannitol solution and empty liposome dispersions composed of hydrogenated phosphatidylcholine and Chol at various molar ratios. The spray-dried powders were characterized with respec...

  5. Studies of the air plasma spraying of zirconia powder

    Energy Technology Data Exchange (ETDEWEB)

    Varacalle, D.J. Jr.; Wilson, G.C. [Vartech, Inc., Idaho Falls, ID (United States); Crawmer, D.E.; Didier, P.A. [Miller Thermal Inc., Appleton, WI (United States)

    1994-12-31

    As part of an investigation of the dynamics that occur in the air plasma spray process, an experimental and analytical study has been accomplished for the deposition of yttria-stabilized zirconia powder using argon-hydrogen and argon-helium working gases. Numerical models of the plasma dynamics and the related plasma-particle interaction are presented. The analytical studies were conducted to determine the parameter space for the empirical studies. Experiments were then conducted using a Box statistical design-of-experiment approach. A substantial range of plasma processing conditions and their effect on the resultant coating is presented. The coatings were characterized by hardness tests and optical metallography (i.e., image analysis). Coating qualities are discussed with respect to hardness, porosity, surface roughness, deposition efficiency, and microstructure. Attributes of the coatings are correlated with the changes in operating parameters. An optimized coating design predicted by the SDE analysis and verified by the calculations is also presented.

  6. Preparation of spray-dried wettable powder formulations of Bacillus thuringiensis-based biopesticides.

    Science.gov (United States)

    Teera-Arunsiri, Aroonrat; Suphantharika, Manop; Ketunuti, Uthai

    2003-04-01

    Bacillus thuringiensis is the most widely used biopesticide among many methods available to control insects. To make a saleable product, B. thuringiensis must be substantially concentrated by removal of water and formulated to improve longevity, efficacy, and ease of transport of the product. B. thuringiensis subsp. aizawai culture broth as an active ingredient was mixed with various adjuvants and then spray dried. The optimum conditions for spray drying were found to be an outlet temperature of 60-85 degrees C and an inlet temperature of 120-180 degrees C. Various adjuvants had different effects on physical and biological properties of the dried product. Gelatinized tapioca starch and milk powder improved suspensibility but adversely affected wettability of the dried formulated product. Vegetable oil and Tween 20 enhanced wettability but resulted in poor suspensibility. Silica fume was used to enhance flowability because it reduced clumping and caking of the powder resulting from the addition of vegetable oil. Formulation containing 10% wt:wt B. thuringiensis, 10% wt:wt gelatinized tapioca starch, 10% wt:wt sucrose, 38% wt:wt tapioca starch, 20% wt:wt milk powder, 10% wt:wt silica fume, 2% wt:wt polyvinyl alcohol, 5% vol:vol Tween 20, 1% vol:vol refined rice bran oil, and 1% vol:vol antifoam solution was found to be optimum in terms of the physical and biological properties of the dried product. This formulation had 55% suspensibility, 24 s for wetting time, and 5.69 x 10(4) CFU/ml of LC50 value against Spodoptera exigua larvae.

  7. Effect of cholesterol on the properties of spray-dried lysozyme-loaded liposomal powders.

    Science.gov (United States)

    Charnvanich, Dusadee; Vardhanabhuti, Nontima; Kulvanich, Poj

    2010-06-01

    The influence of cholesterol (Chol) in the liposomal bilayer on the properties of inhalable protein-loaded liposomal powders prepared by spray-drying technique was investigated. Lysozyme (LSZ) was used as a model protein. Feed solution for spray drying was prepared by direct mixing of aqueous solution of LSZ with mannitol solution and empty liposome dispersions composed of hydrogenated phosphatidylcholine and Chol at various molar ratios. The spray-dried powders were characterized with respect to morphology, thermal property, and crystallinity using scanning electron microscopy, differential scanning calorimetry, and X-ray diffraction, respectively. Most formulations gave slightly aggregated, spherical particles, and percentage yields of the spray-dried powders decreased with increasing Chol content. Degree of particle aggregation depended on the powder composition. The powders spontaneously formed liposomes which efficiently entrapped LSZ after reconstitution with HEPES buffered saline (HBS) at 37 degrees C. Lysozyme entrapment efficiency and size distribution of the reconstituted liposomes were evaluated after the powders were reconstituted with HBS. Increasing Chol content resulted in a decrease in size of the reconstituted liposomes and an increase in entrapment efficiency of LSZ. These results correlated with thermal behaviors of the reconstituted liposomes. Biological activity of LSZ was not affected by the spray-drying process. It was also demonstrated that LSZ-loaded liposomal powders could be produced without the need to preload the LSZ into liposomes prior to spray-drying process.

  8. Spray-dried tomato powder: reconstitution properties and colour

    Directory of Open Access Journals (Sweden)

    Alexandre Santos de Sousa

    2008-08-01

    Full Text Available Powdered tomato was produced by spray drying the tomato pulp. A full 2³ factorial design with the central point was used, varying the feed flow rate (127-276 g/min, air inlet temperature (200-220ºC and the atomisation speed (25,000-35,000 rpm. The responses analysed were: moisture content, solubility, wettability consistency and colour, but the factors only significantly affected the colour parameter. All the samples became significantly darker and less red with an increase of the variables under study. A low atomisation speed (25,000 rpm and lower inlet air temperature (220ºC produced the powders with a higher colour index (a/b and less darkening.Tomate em pó foi produzido por secagem por atomização da polpa de tomate. Um planejamento 2³fatorial completo com ponto central foi conduzido variando a taxa de alimentação (127276 g/min, temperatura de entrada do ar (200-220ºC e a velocidade de atomização (25000-35000 rpm. As respostas analisadas foram: conteúdo de umidade, solubilidade, molhabilidade, consistência e cor, ma os fatores somente afetaram significativamente a cor. Todas as amostras tornaram significantemente mais escuras e menos vermelhas com o aumento das variáveis sob estudo. Baixa velocidade de atomização (25000 rpm e menor temperatura do ar de secagem (220ºC produziram pós de maior índice de cor (a/b e menor escurecimento.

  9. Spray-drying of alumina powder for APS: effect of slurry properties ...

    Indian Academy of Sciences (India)

    Administrator

    pension (slurry) is transformed into a dry granule (feed- stock) by spraying the fluid feed material into a stream of heated air. Spray drying enables the fabrication of com- posite powder by aggregation of different small particles using an appropriate organic binder. The rapid heat and mass transfer occurs during the process.

  10. Characterization of Ce0.9Gd0.1O1.95 powders synthesized by spray drying

    DEFF Research Database (Denmark)

    Blennow Tullmar, Peter; Chen, Weiwu; Lundberg, Mats

    2009-01-01

    Ce0.9Gd0.1O1.95 powders were synthesized by spray drying and successive calcinations. The phase purity, BET surface area, and particle morphology of as-sprayed and calcined powders were characterized. After calcination above 300 °C, the powders were single phase and showed a BET surface area of 68...

  11. Nano crystalline high energy milled 5083 Al powder deposited using cold spray

    Energy Technology Data Exchange (ETDEWEB)

    Rokni, M.R., E-mail: mohammadreza.rokni@mines.sdsmt.edu [Department of Materials and Metallurgical Engineering, Advanced Materials Processing Center, South Dakota School of Mines and Technology (SDSM and T), SD (United States); Widener, C.A. [Department of Materials and Metallurgical Engineering, Advanced Materials Processing Center, South Dakota School of Mines and Technology (SDSM and T), SD (United States); Nardi, A.T. [United Technologies Research Center, East Hartford, CT (United States); Champagne, V.K. [U.S. Army Research Laboratory, Weapons and Materials Research Directorate, Aberdeen Proving Ground, MD (United States)

    2014-06-01

    Electron microscopy and nanoindentation are used to investigate the relationship between microstructure and nanohardness of a non-cryomilled, nanocrystalline 5083 Al alloy powder before and after being deposited by cold spray. Microstructural investigations observed the presence of nano grains in the powder microstructure, ranging from 20 to 80 nm and with a typical grain size of 40–50 nm. It was also revealed that the nanocrystalline structure of the powder is retained after cold spraying. As a result, almost no change in nanohardness was indicated between the powder and the particles interior in the cold sprayed layer. However, hardness was substantially higher in some regions in the cold sprayed layer, which was attributed to the particle–particle interfaces or other areas with very small nano grain size. The presence of some un-joined particle remnant lines was also found in the deposition and explained through Critical Velocity Ratio (CVR) of powder particles. Although cold spray is a high deformation process, there is little evidence of dislocations within the nanograins of the cold sprayed layer. The latter observation is rationalized through intragranular dislocation slip and recovery mechanisms.

  12. Effect of spray drying on physical properties of sugarcane juice powder (Saccharum officinarum L.).

    Science.gov (United States)

    Nishad, Jyoti; Selvan, Cynthia J; Mir, Shabir Ahmad; Bosco, Sowriappan John Don

    2017-03-01

    The aim of the present study was to investigate the spray drying behavior of sugarcane juice with (PSJ) and without (CSJ) citric acid the effects of different levels (10-50%) of carrier agents (maltodextrin (MD), Gum Arabic, liquid glucose and carrot fiber) at varying operating conditions of inlet and outlet temperature and feed concentration during spray drying was also studied. Spray dried powders from PSJ and CSJ were analyzed for physical properties such as wettability, cohesiveness, dispersibility, flowability, hygroscopicity, particle morphology etc. Different correlations between product recovery and operating conditions were obtained. Amongst the different carrier agents used maltodextrin (30%) proved to be the best in terms of sensory properties and product yield. Spray dried powder without citric acid (PSJ) proved to be superior in terms of porosity, flowability and other reconstitution properties with low hygroscopicity. Moreover PSJ powder revealed regular spherical shape with smooth surface and less agglomeration between particles.

  13. Effect of Particle Morphology on Cold Spray Deposition of Chromium Carbide-Nickel Chromium Cermet Powders

    Science.gov (United States)

    Fernandez, Ruben; Jodoin, Bertrand

    2017-08-01

    Nickel chromium-chromium carbide coatings provide good corrosion and wear resistance at high temperatures, making them ideal for applications where a harsh environment and high temperatures are expected. Thermal spray processes are preferred as deposition technique of cermets, but the high process temperatures can lead to decarburization and reduction of the coatings properties. Cold spray uses lower temperatures preventing decarburization. Since the metallic phase remains solid, the feedstock powder morphology becomes crucial on the deposition behavior. Six commercially available powders were studied, varying in morphology and metal/ceramic ratios. The powders were categorized into 4 groups depending on their morphology. Spherical powders lead to substrate erosion due to their limited overall ductility. Porous agglomerated and sintered powders lead to severely cracked coatings. For dense agglomerated and sintered powders, the outcome depended on the initial metal/ceramic ratio: powders with 25 wt.% NiCr led to substrate erosion while 35 wt.% NiCr powders led to dense coatings. Finally, blended ceramic-metal mixtures also lead to dense coatings. All coatings obtained had lower ceramic content than the initial feedstock powders. Interrupted spray tests, combined with FEA, helped drawing conclusions on the deposition behavior to explain the obtained results.

  14. Physical properties of yoghurt powder produced by spray drying

    National Research Council Canada - National Science Library

    Koç, Banu; Sakin-Yılmazer, Melike; Kaymak-Ertekin, Figen; Balkır, Pınar

    2014-01-01

    ... (the feed, outlet and inlet air temperatures) for producing yoghurt powder. The resulting yoghurt powder at each condition was subjected to the measurement of physical properties, moisture content, and reconstitution properties...

  15. Investigation of suitable spray drying conditions for sugarcane juice powder production with an energy consumption study

    Directory of Open Access Journals (Sweden)

    Krittiya Khuenpet

    2016-03-01

    Full Text Available Sugarcane juice was spray-dried under various conditions to determine the most suitable drying conditions for the manufacture of sugarcane juice powder. Initially, fresh, 30°Brix and 50°Brix sugarcane juice samples were dried in a laboratory-scale spray dryer at an air-drying temperature between 130 °C and 170 °C using maltodextrin, Arabic gum and dietary fiber as drying aids. It appeared that sugarcane juice should be concentrated under vacuum to 30°Brix and added with at least 15% maltodextrin before drying at 170 °C in order to obtain dried powder product with a low drying cost. After conducting the experiments in the laboratory, sugarcane juice powders were produced in a factory using an industrial-scale spray dryer under five drying conditions. It was found that the energy cost of industrial-scale production of sugarcane juice powder ranged between 0.77 USD and 2.06 USD per kg of powder. According to the results of the industrial-scale experiments, the sugarcane juice powder should be produced using vacuum evaporation of the sugarcane juice to 30°Brix prior to adding maltodextrin at 30% by weight and then spray drying at 190 °C.

  16. Powder consolidation using cold spray process modeling and emerging applications

    CERN Document Server

    Moridi, Atieh

    2017-01-01

    This book first presents different approaches to modeling of the cold spray process with the aim of extending current understanding of its fundamental principles and then describes emerging applications of cold spray. In the coverage of modeling, careful attention is devoted to the assessment of critical and erosion velocities. In order to reveal the phenomenological characteristics of interface bonding, severe, localized plastic deformation and material jet formation are studied. Detailed consideration is also given to the effect of macroscopic defects such as interparticle boundaries and subsequent splat boundary cracking on the mechanical behavior of cold spray coatings. The discussion of applications focuses in particular on the repair of damaged parts and additive manufacturing in various disciplines from aerospace to biomedical engineering. Key aspects include a systematic study of defect shape and the ability of cold spray to fill the defect, examination of the fatigue behavior of coatings for structur...

  17. Physicochemical and Antioxidant Activities of Spray-dried Pitaya Fruit Powder

    Science.gov (United States)

    Li, Guopeng; Liu, Yangyang; Lin, Lijing; Li, Jihua

    2018-01-01

    Pitaya commonly known as dragon fruit is very popular in China due to its intense color, constituent minerals, vitamins, and antioxidant properties. In the present study, physiochemical properties and antioxidant activities of fruit powder from two pitaya cultivars (namely red flesh and white flesh) and fruit peel were observed. Compared with the fruit powder of fruit flesh, the fruit powder made from fruit peel showed a higher antioxidant activity. The current study provides insights to produce spray-dried pitaya fruit powders that could potentially be used as functional food ingredients in various food fields.

  18. Heat treated twin wire arc spray AISI 420 coatings under dry and wet abrasive wear

    Science.gov (United States)

    Rodriguez, E.; González, M. A.; Monjardín, H. R.; Jimenez, O.; Flores, M.; Ibarra, J.

    2017-11-01

    The influence of applying two different heat treatments such as: deep cryogenic and tempering on dry/wet abrasive wear resistance of twin wire arc spray martensitic AISI 420 coatings was evaluated by using a modified rubber wheel type test apparatus. A load dependency was observed on the abrasive wear rate behavior of both; dry and wet tests. Three body (rolling) and two body (sliding) wear mechanisms were identified in dry conditions, prevailing rolling at lower and higher loads. However, at higher loads, more presence of grooving and pits formation was observed. Coatings tempered at 205 °C/1 h displayed better wear resistance than cryogenic treated ones. A change in wear mechanism between dry and wet conditions was observed; two body wear mechanism predominated respect to three body. In both; dry and wet conditions the microstructure (several inter-splat oxides) as well as strain and residual stress promotes brittle material removal which was more evident in cryogenic and as-sprayed samples during dry test and at higher loads in wet conditions.

  19. Influence of Powder Injection Parameters in High-Pressure Cold Spray

    Science.gov (United States)

    Ozdemir, Ozan C.; Widener, Christian A.

    2017-10-01

    High-pressure cold spray systems are becoming widely accepted for use in the structural repair of surface defects of expensive machinery parts used in industrial and military equipment. The deposition quality of cold spray repairs is typically validated using coupon testing and through destructive analysis of mock-ups or first articles for a defined set of parameters. In order to provide a reliable repair, it is important to not only maintain the same processing parameters, but also to have optimum fixed parameters, such as the particle injection location. This study is intended to provide insight into the sensitivity of the way that the powder is injected upstream of supersonic nozzles in high-pressure cold spray systems and the effects of variations in injection parameters on the nature of the powder particle kinetics. Experimentally validated three-dimensional computational fluid dynamics (3D CFD) models are implemented to study the particle impact conditions for varying powder feeder tube size, powder feeder tube axial misalignment, and radial powder feeder injection location on the particle velocity and the deposition shape of aluminum alloy 6061. Outputs of the models are statistically analyzed to explore the shape of the spray plume distribution and resulting coating buildup.

  20. Boosting spray dryer performance without compromising powder quality

    NARCIS (Netherlands)

    Schutyser, M.A.I.; Straatsma, M.; Jong, de P.

    2008-01-01

    Abstract The role of NIZO food research in the design of the optimal spray drying processes is discussed. NIZO offers various analysis and modeling techniques that are successfully applied for the optimization and design of drying installations. Heat processing and drying of food is beneficial to

  1. Agglomeration during wet milling of LAST (lead-antimony-silver-tellurium) powders

    Energy Technology Data Exchange (ETDEWEB)

    Hall, B.D. [Chemical Engineering and Materials Science Department, Michigan State University, East Lansing, MI 48824 (United States); Case, E.D. [Chemical Engineering and Materials Science Department, Michigan State University, East Lansing, MI 48824 (United States)], E-mail: casee@egr.msu.edu; Ren, F.; Johnson, J.R. [Chemical Engineering and Materials Science Department, Michigan State University, East Lansing, MI 48824 (United States); Timm, E.J. [Mechanical Engineering Department, Michigan State University, East Lansing, MI 48824 (United States)

    2009-01-15

    LAST (lead-antimony-silver-tellurium) compounds comprise a family of semiconducting materials with good thermoelectric properties. However, the as-cast form of LAST exhibits large grain size and hence low mechanical strength. Powder processing can produce a fine powder particle size that enhances fracture strength, however the powders tend to agglomerate if the individual powder diameters are less than a few microns across. Dry milling or wet milling (hexane additions of 0 cm{sup 3} and 10 cm{sup 3}) produced hard agglomerates roughly 40 {mu}m in diameter while wet milling with hexane additions of 25 cm{sup 3}, 30 cm{sup 3} or 50 cm{sup 3} resulted in small, porous agglomerates roughly 20 {mu}m in diameter. Thus, by adjusting the amount of milling liquid used while milling LAST powders, one can shift from hard to soft agglomerates, where the literature shows that soft agglomerates are less harmful to the final, sintered product. Also, in agreement with the results from the literature on other materials, wet milling of LAST powders produced smaller particle sizes but required longer times to reach the grindability limit.

  2. Metal-Matrix Hardmetal/Cermet Reinforced Composite Powders for Thermal Spray

    Directory of Open Access Journals (Sweden)

    Dmitri GOLJANDIN

    2012-03-01

    Full Text Available Recycling of materials is becoming increasingly important as industry response to public demands, that resources must be preserved and environment protected. To produce materials competitive in cost with primary product, secondary producers have to pursue new technologies and other innovations. For these purposes different recycling technologies for composite materials (oxidation, milling, remelting etc are widely used. The current paper studies hardmetal/cermet powders produced by mechanical milling technology. The following composite materials were studied: Cr3C2-Ni cermets and WC-Co hardmetal. Different disintegrator milling systems for production of powders with determined size and shape were used. Chemical composition of produced powders was analysed.  To estimate the properties of recycled hardmetal/cermet powders, sieving analysis, laser granulometry and angularity study were conducted. To describe the angularity of milled powders, spike parameter–quadric fit (SPQ was used and experiments for determination of SPQ sensitivity and precision to characterize particles angularity were performed. Images used for calculating SPQ were taken by SEM processed with Omnimet Image Analyser 22. The graphs of grindability and angularity were composed. Composite powders based on Fe- and Ni-self-fluxing alloys for thermal spray (plasma and HVOF were produced. Technological properties of powders and properties of thermal sprayed coatings from studied powders were investigated. The properties of spray powders reinforced with recycled hardmetal and cermet particles as alternatives for cost-sensitive applications were demonstrated.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1348

  3. Physicochemical, functionality and storage stability of hog plum (Spondia pinnata) juice powder produced by spray drying.

    Science.gov (United States)

    Mishra, Poonam; Brahma, Anjali; Seth, Dibyakant

    2017-04-01

    Hog plum juice powder was obtained from its juice under optimized condition by spray drying with juice: maltodextrin ratio at 2:1, 4:1 and 6:1 (v/w) basis. The inlet temperature and feed rate were varied between 120 to 175 °C and 8 to 14 mL/min. The effect of variables i.e. maltodextrin level, temperature and feed rate on the physicochemical properties and total phenolic content were studied. Moisture content, hygroscopicity, bulk density, water activity and total phenolic content of the powder were significantly affected by inlet temperature and maltodextrin level. However feed rate showed no any significant effect on the bulk density of the powder. An increase in inlet temperature and maltodextrin level reduced the total phenolic content in the spray dried powder. Morphological study showed that at high inlet temperature the spray dried powder were of smooth surfaces however, at low inlet temperature majority of the particles were of shrivelled surfaces. Spray dried hog plum juice powder made with 3.9:1 juice: maltodextrin, processed at 171 °C inlet temperature and at 8 mL/min feed rate had less hygroscopicity, water activity, moisture content and potent TPC content. Storage temperature significantly affected the TPC and DPPH free radical scavenging activity of the powder. Refrigeration temperature was found to be more effective to reduce the losses of TPC and DPPH free radical scavenging activity during storage. Colour acceptability of the refrigerated sample was comparatively more than to the sample stored at room temperature.

  4. Industrial application of model predictive control to a milk powder spray drying plant

    DEFF Research Database (Denmark)

    Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

    2016-01-01

    In this paper, we present our first results from an industrial application of model predictive control (MPC) with real-time steady-state target optimization (RTO) for control of an industrial spray dryer that produces enriched milk powder. The MPC algorithm is based on a continuous-time transfer...

  5. Stability to oxidation of spray-dried fish oil powder microencapsulated using milk ingredients

    DEFF Research Database (Denmark)

    Keogh, M.K.; O'Kennedy, B.T.; Kelly, J.

    2001-01-01

    Microencapsulation of fish oil was achieved by spray-drying homogenized emulsions of fish oil using 3 different types of casein as emulsifier and lactose as filler. As the degree of aggregation of the casein emulsifier increased, the vacuole volume of the microencapsulated powders decreased...

  6. Laser assisted cold spraying of aluminium alloy powder on stainless steel substrate

    CSIR Research Space (South Africa)

    Tlotleng, Monnamme

    2012-12-01

    Full Text Available International Conference on Information Warfare and Security, Denver, USA 25-26 March 2013 LASER ASSISTED COLD SPRAYING OF ALUMINIUM ALLOY POWDER ON STAINLESS STEEL SUBSTRATE M. Tlotleng1, 2; E.O. Olakanmi2; C. Meacock; Sisa Pityana1, 3; E.T. Akinlabi2...

  7. Characterisation of spray dried soy sauce powders made by adding crystalline carbohydrates to drying carrier.

    Science.gov (United States)

    Wang, Wei; Zhou, Weibiao

    2015-02-01

    This study aimed to reduce stickiness and caking of spray dried soy sauce powders by introducing a new crystalline structure into powder particles. To perform this task, soy sauce powders were formulated by using mixtures of cellulose and maltodextrin or mixtures of waxy starch and maltodextrin as drying carriers, with a fixed carrier addition rate of 30% (w/v) in the feed solution. The microstructure, crystallinity, solubility as well as stickiness and caking strength of all the different powders were analysed and compared. Incorporating crystalline carbohydrates in the drying carrier could significantly reduce the stickiness and caking strength of the powders when the ratio of crystalline carbohydrates to maltodextrin was above 1:5 and 1:2, respectively. X-ray Diffraction (XRD) results showed that adding cellulose or waxy starch could induce the crystallinity of powders. Differential Scanning Calorimetry (DSC) results demonstrated that the native starch added to the soy sauce powders did not fully gelatinize during spray drying. Copyright © 2014 Elsevier Ltd. All rights reserved.

  8. Optimization of spray drying process for developing seabuckthorn fruit juice powder using response surface methodology.

    Science.gov (United States)

    Selvamuthukumaran, Meenakshisundaram; Khanum, Farhath

    2014-12-01

    The response surface methodology was used to optimize the spray drying process for development of seabuckthorn fruit juice powder. The independent variables were different levels of inlet air temperature and maltodextrin concentration. The responses were moisture, solubility, dispersibility, vitamin C and overall color difference value. Statistical analysis revealed that independent variables significantly affected all the responses. The Inlet air temperature showed maximum influence on moisture and vitamin C content, while the maltodextrin concentration showed similar influence on solubility, dispersibility and overall color difference value. Contour plots for each response were used to generate an optimum area by superimposition. The seabuckthorn fruit juice powder was developed using the derived optimum processing conditions to check the validity of the second order polynomial model. The experimental values were found to be in close agreement to the predicted values and were within the acceptable limits indicating the suitability of the model in predicting quality attributes of seabuckthorn fruit juice powder. The recommended optimum spray drying conditions for drying 100 g fruit juice slurry were inlet air temperature and maltodextrin concentration of 162.5 °C and 25 g, respectively. The spray dried juice powder contains higher amounts of antioxidants viz., vitamin C, vitamin E, total carotenoids, total anthocyanins and total phenols when compared to commercial fruit juice powders and they are also found to be free flowing without any physical alterations such as caking, stickiness, collapse and crystallization by exhibiting greater glass transition temperature.

  9. Computational Simulation on a Coaxial Substream Powder Feeding Laval Nozzle of Cold Spraying

    Directory of Open Access Journals (Sweden)

    Guosheng HUANG

    2014-09-01

    Full Text Available In this paper, a substream coaxial powder feeding nozzle was investigated for use in cold spraying. The relationship between nozzle structure and gas flow, the acceleration behavior of copper particles were examined by computational simulation method. Also, one of the nozzle was used to spray copper coating on steel substrate. The simulation results indicate that: the velocity of gas at the center of the nozzle is lower than that of the conventional nozzle. Powders are well restrained near the central line of the nozzle, no collision occurred between the nozzle wall and the powders. This type of nozzle with expansion 3.25 can successfully deposit copper coating on steel substrate, the copper coating has low porosity about 3.1 % – 3.8 % and high bonding strength about 23.5 MPa – 26.8 MPa. DOI: http://dx.doi.org/10.5755/j01.ms.20.3.4244

  10. Designing CAF-adjuvanted dry powder vaccines: Spray drying preserves the adjuvant activity of CAF01

    DEFF Research Database (Denmark)

    Ingvarsson, Pall Thor; Schmidt, Signe Tandrup; Christensen, Dennis

    2013-01-01

    remain unchanged upon rehydration. Thus, we have identified and optimized the parameters of importance for the design of a spray dried powder formulation of the cationic liposomal adjuvant formulation 01 (CAF01) composed of dimethyldioctadecylammonium (DDA) bromide and trehalose 6,6′-dibehenate (TDB) via...... spray drying. The optimal excipient to stabilize CAF01 during spray drying and for the design of nanocomposite microparticles was identified among mannitol, lactose and trehalose. Trehalose and lactose were promising stabilizers with respect to preserving liposome size, as compared to mannitol....... Trehalose and lactose were in the glassy state upon co-spray drying with the liposomes, whereas mannitol appeared crystalline, suggesting that the ability of the stabilizer to form a glassy matrix around the liposomes is one of the prerequisites for stabilization. Systematic studies on the effect of process...

  11. Preparation and in vivo absorption evaluation of spray dried powders containing salmon calcitonin loaded chitosan nanoparticles for pulmonary delivery

    Directory of Open Access Journals (Sweden)

    Sinsuebpol C

    2013-08-01

    Full Text Available Chutima Sinsuebpol, Jittima Chatchawalsaisin, Poj Kulvanich Department of Pharmaceutics and Industrial Pharmacy, Faculty of Pharmaceutical Sciences, Chulalongkorn University, Bangkok, Thailand Purpose: The aim of the present study was to prepare inhalable co-spray dried powders of salmon calcitonin loaded chitosan nanoparticles (sCT-CS-NPs with mannitol and investigate pulmonary absorption in rats. Methods: The sCT-CS-NPs were prepared by the ionic gelation method using sodium tripolyphosphate (TPP as a cross-linking polyion. Inhalable dry powders were obtained by co-spray drying aqueous dispersion of sCT-CS-NPs and mannitol. sCT-CS-NPs co-spray dried powders were characterized with respect to morphology, particle size, powder density, aerodynamic diameter, protein integrity, in vitro release of sCT, and aerosolization. The plasmatic sCT levels following intratracheal administration of sCT-CS-NPs spray dried powders to the rats was also determined. Results: sCT-CS-NPs were able to be incorporated into mannitol forming inhalable microparticles by the spray drying process. The sCT-CS-NPs/mannitol ratios and spray drying process affected the properties of the microparticles obtained. The conformation of the secondary structures of sCTs was affected by both mannitol content and spray dry inlet temperature. The sCT-CS-NPs were recovered after reconstitution of spray dried powders in an aqueous medium. The sCT release profile from spray dried powders was similar to that from sCT-CS-NPs. In vitro inhalation parameters measured by the Andersen cascade impactor indicated sCT-CS-NPs spray dried powders having promising aerodynamic properties for deposition in the deep lung. Determination of the plasmatic sCT levels following intratracheal administration to rats revealed that the inhalable sCT-CS NPs spray dried powders provided higher protein absorption compared to native sCT powders. Conclusion: The sCT-CS-NPs with mannitol based spray dried powders were

  12. New wet spray method of castable; Kyasutaburu no shinshisshiki fukitsuke koho

    Energy Technology Data Exchange (ETDEWEB)

    Koga, Masanori; Takita, Ichiro; Kataoka, Minoru; Kawasaki, Kazuhiko [Krosaki Corp., Fukuoka (Japan). Monolithic Refractories Devesion

    1999-04-01

    Low cement castable and dry spray method are a mainstream of monolithic refractories used for industrial furnace. However, in the former, there is a problem of long working period and too many man hour because framing modelled after working body is indispensable, and in the latter, durability is not enough because of low moisture working. To resolve these disadvantages, wet spray method for low cement castable using high pressure pump was started to be used as a new working method in Japan from 1996. Problems relating to, (1) Technology to pump while keeping fluidity, (2) Binder for adjusting coagulation speed after discharge, (3) Solid/gas ratio for reduction of pore ratio, are explained referring to working cases in ceramic furnace for steel, incinerator, cement plant. (NEDO)

  13. Development of Biodegradable Polycation-Based Inhalable Dry Gene Powders by Spray Freeze Drying

    Science.gov (United States)

    Okuda, Tomoyuki; Suzuki, Yumiko; Kobayashi, Yuko; Ishii, Takehiko; Uchida, Satoshi; Itaka, Keiji; Kataoka, Kazunori; Okamoto, Hirokazu

    2015-01-01

    In this study, two types of biodegradable polycation (PAsp(DET) homopolymer and PEG-PAsp(DET) copolymer) were applied as vectors for inhalable dry gene powders prepared by spray freeze drying (SFD). The prepared dry gene powders had spherical and porous structures with a 5~10-μm diameter, and the integrity of plasmid DNA could be maintained during powder production. Furthermore, it was clarified that PEG-PAsp(DET)-based dry gene powder could more sufficiently maintain both the physicochemical properties and in vitro gene transfection efficiencies of polyplexes reconstituted after powder production than PAsp(DET)-based dry gene powder. From an in vitro inhalation study using an Andersen cascade impactor, it was demonstrated that the addition of l-leucine could markedly improve the inhalation performance of dry powders prepared by SFD. Following pulmonary delivery to mice, both PAsp(DET)- and PEG-PAsp(DET)-based dry gene powders could achieve higher gene transfection efficiencies in the lungs compared with a chitosan-based dry gene powder previously reported by us. PMID:26343708

  14. Optimization of Cold Spray Deposition of High-Density Polyethylene Powders

    Science.gov (United States)

    Bush, Trenton B.; Khalkhali, Zahra; Champagne, Victor; Schmidt, David P.; Rothstein, Jonathan P.

    2017-10-01

    When a solid, ductile particle impacts a substrate at sufficient velocity, the resulting heat, pressure and plastic deformation can produce bonding between the particle and the substrate. The use of a cool supersonic gas flow to accelerate these solid particles is known as cold spray deposition. The cold spray process has been commercialized for some metallic materials, but further research is required to unlock the exciting potential material properties possible with polymeric particles. In this work, a combined computational and experimental study was employed to study the cold spray deposition of high-density polyethylene powders over a wide range of particle temperatures and impact velocities. Cold spray deposition of polyethylene powders was demonstrated across a range broad range of substrate materials including several different polymer substrates with different moduli, glass and aluminum. A material-dependent window of successful deposition was determined for each substrate as a function of particle temperature and impact velocity. Additionally, a study of deposition efficiency revealed the optimal process parameters for high-density polyethylene powder deposition which yielded a deposition efficiency close to 10% and provided insights into the physical mechanics responsible for bonding while highlighting paths toward future process improvements.

  15. Effect of vegetable proteins on physical characteristics of spray-dried tomato powders.

    Science.gov (United States)

    Tontul, Ismail; Topuz, Ayhan; Ozkan, Ceren; Karacan, Merve

    2016-09-01

    In the present study, the effectiveness of different vegetable proteins (pea protein isolate, soy protein isolate and zein from maize) at two different ratios (1% and 5%) on product yield and physical properties of spray-dried pulpy tomato juice was investigated. Additionally, these proteins were compared with whey protein concentrate which has a superior effect on spray dried products at the same concentrations. Additionally, plain tomato juice was also spray dried for comparison with vegetable proteins. The product yield of the tomato powders dried with the vegetable proteins was lower than with the whey protein concentrate. Among vegetable proteins, the highest product yield was produced with 1% soy protein isolate. In all products, there was a slight colour difference between the reconstituted tomato powders and the raw tomato juice, which indicated that pulpy tomato juice can be spray dried with minor colour change. All powders had unique free-flowing properties estimated as Carr index and Hausner ratio due to their large particles. © The Author(s) 2016.

  16. Phospholipid-based pyrazinamide spray-dried inhalable powders for treating tuberculosis.

    Science.gov (United States)

    Eedara, Basanth Babu; Tucker, Ian G; Das, Shyamal C

    2016-06-15

    Sterilization of necrotic granulomas containing Mycobacterium tuberculosis is difficult by oral and parenteral drug delivery of antitubercular drugs. Pulmonary delivery of these drugs should increase the concentration of drug in the granulomas and, thereby, improve the sterilization. The current study aimed to develop spray-dried (SD) powders composed of pyrazinamide, 1,2-dipalmitoyl-sn-glycero-3-phosphatidylcholine (DPPC), 1,2-distearoyl-sn-glycero-3-phosphoethanolamine N-(carbonyl-methoxy polyethylene glycol-2000) (DSPE-PEG2k) and l-leucine to improve drug delivery to the deeper lung. Pyrazinamide SD powders with varying amounts of DPPC (5, 15 and 25% w/w) were produced using a BUCHI B-290 Mini Spray-Dryer. The powders were characterized physicochemically and for their aerosol dispersion performance using a Next Generation Impactor (NGI). All the SD powders had a narrow particle size distribution (1.29-4.26μm) with low residual moisture (<2%). Solid state characterization confirmed that the α-polymorphic crystalline pyrazinamide transformed into the γ-polymorphic form during spray-drying. SD pyrazinamide (PDDL0) without excipients showed very poor aerosolization with a fine particle fraction (FPF%) of 8.5±1.0%. However, the SD powder with 25% w/w DPPC (PDDL3) exhibited the best aerosolization with a FPF of 73.2±4.0%. Incorporating high amounts of DPPC improved aerosolization of SD powders; however further evaluation of the developed inhalation powders is necessary to determine their therapeutic potential for treating pulmonary tuberculosis. Copyright © 2016 Elsevier B.V. All rights reserved.

  17. Effects of storage conditions on the stability of spray dried, inhalable bacteriophage powders.

    Science.gov (United States)

    Leung, Sharon S Y; Parumasivam, Thaigarajan; Gao, Fiona G; Carter, Elizabeth A; Carrigy, Nicholas B; Vehring, Reinhard; Finlay, Warren H; Morales, Sandra; Britton, Warwick J; Kutter, Elizabeth; Chan, Hak-Kim

    2017-04-15

    This study aimed to develop inhalable powders containing phages active against antibiotic-resistant Pseudomonas aeruginosa for pulmonary delivery. A Pseudomonas phage, PEV2, was spray dried into powder matrices comprising of trehalose (0-80%), mannitol (0-80%) and l-leucine (20%). The resulting powders were stored at various relative humidity (RH) conditions (0, 22 and 60% RH) at 4°C. The phage stability and in vitro aerosol performance of the phage powders were examined at the time of production and after 1, 3 and 12 months storage. After spray drying, a total of 1.3 log titer reduction in phage was observed in the formulations containing 40%, 60% and 80% trehalose, whereas 2.4 and 5.1 log reductions were noted in the formulations containing 20% and no trehalose, respectively. No further reduction in titer occurred for powders stored at 0 and 22% RH even after 12 months, except the formulation containing no trehalose. The 60% RH storage condition had a destructive effect such that no viable phages were detected after 3 and 12 months. When aerosolised, the total lung doses for formulations containing 40%, 60% and 80% trehalose were similar (in the order of 10 5 pfu). The results demonstrated that spray drying is a suitable method to produce stable phage powders for pulmonary delivery. A powder matrix containing ≥40% trehalose provided good phage preservation and aerosol performances after storage at 0 and 22% RH at 4°C for 12 months. Copyright © 2017 Elsevier B.V. All rights reserved.

  18. Design, characterization, and aerosol dispersion performance modeling of advanced spray-dried microparticulate/nanoparticulate mannitol powders for targeted pulmonary delivery as dry powder inhalers.

    Science.gov (United States)

    Li, Xiaojian; Vogt, Frederick G; Hayes, Don; Mansour, Heidi M

    2014-04-01

    The purpose was to design and characterize inhalable microparticulate/nanoparticulate dry powders of mannitol with essential particle properties for targeted dry powder delivery for cystic fibrosis mucolytic treatment by dilute organic solution spray drying, and, in addition, to tailor and correlate aerosol dispersion performance delivered as dry powder inhalers based on spray-drying conditions and solid-state physicochemical properties. Organic solution advanced spray drying from dilute solution followed by comprehensive solid-state physicochemical characterization and in vitro dry powder aerosolization were used. The particle size distribution of the spray-dried (SD) powders was narrow, unimodal, and in the range of ∼500 nm to 2.0 μm. The particles possessed spherical particle morphology, relatively smooth surface morphology, low water content and vapor sorption (crystallization occurred at exposure above 65% relative humidity), and retention of crystallinity by polymorphic interconversion. The emitted dose, fine particle fraction (FPF), and respirable fraction (RF) were all relatively high. The mass median aerodynamic diameters were below 4 μm for all SD mannitol aerosols. The in vitro aerosol deposition stage patterns could be tailored based on spray-drying pump rate. Positive linear correlation was observed between both FPF and RF values with spray-drying pump rates. The interplay between various spray-drying conditions, particle physicochemical properties, and aerosol dispersion performance was observed and examined, which enabled tailoring and modeling of high aerosol deposition patterns.

  19. Design, Characterization, and Aerosol Dispersion Performance Modeling of Advanced Spray-Dried Microparticulate/Nanoparticulate Mannitol Powders for Targeted Pulmonary Delivery as Dry Powder Inhalers

    Science.gov (United States)

    Li, Xiaojian; Vogt, Frederick G.; Hayes, Don

    2014-01-01

    Abstract Background: The purpose was to design and characterize inhalable microparticulate/nanoparticulate dry powders of mannitol with essential particle properties for targeted dry powder delivery for cystic fibrosis mucolytic treatment by dilute organic solution spray drying, and, in addition, to tailor and correlate aerosol dispersion performance delivered as dry powder inhalers based on spray-drying conditions and solid-state physicochemical properties. Methods: Organic solution advanced spray drying from dilute solution followed by comprehensive solid-state physicochemical characterization and in vitro dry powder aerosolization were used. Results: The particle size distribution of the spray-dried (SD) powders was narrow, unimodal, and in the range of ∼500 nm to 2.0 μm. The particles possessed spherical particle morphology, relatively smooth surface morphology, low water content and vapor sorption (crystallization occurred at exposure above 65% relative humidity), and retention of crystallinity by polymorphic interconversion. The emitted dose, fine particle fraction (FPF), and respirable fraction (RF) were all relatively high. The mass median aerodynamic diameters were below 4 μm for all SD mannitol aerosols. Conclusion: The in vitro aerosol deposition stage patterns could be tailored based on spray-drying pump rate. Positive linear correlation was observed between both FPF and RF values with spray-drying pump rates. The interplay between various spray-drying conditions, particle physicochemical properties, and aerosol dispersion performance was observed and examined, which enabled tailoring and modeling of high aerosol deposition patterns. PMID:24502451

  20. Combined control of morphology and polymorph in spray drying of mannitol for dry powder inhalation

    Science.gov (United States)

    Lyu, Feng; Liu, Jing J.; Zhang, Yang; Wang, Xue Z.

    2017-06-01

    The morphology and polymorphism of mannitol particles were controlled during spray drying with the aim of improving the aerosolization properties of inhalable dry powders. The obtained microparticles were characterized using scanning electron microscopy, infrared spectroscopy, differential scanning calorimetry, powder X-ray diffraction and inhaler testing with a next generation impactor. Mannitol particles of varied α-mannitol content and surface roughness were prepared via spray drying by manipulating the concentration of NH4HCO3 in the feed solution. The bubbles produced by NH4HCO3 led to the formation of spheroid particles with a rough surface. Further, the fine particle fraction was increased by the rough surface of carriers and the high α-mannitol content. Inhalable dry powders with a 29.1 ± 2.4% fine particle fraction were obtained by spray-drying using 5% mannitol (w/v)/2% NH4HCO3 (w/v) as the feed solution, proving that this technique is an effective method to engineer particles for dry powder inhalation.

  1. Preparation and in vivo absorption evaluation of spray dried powders containing salmon calcitonin loaded chitosan nanoparticles for pulmonary delivery.

    Science.gov (United States)

    Sinsuebpol, Chutima; Chatchawalsaisin, Jittima; Kulvanich, Poj

    2013-01-01

    The aim of the present study was to prepare inhalable co-spray dried powders of salmon calcitonin loaded chitosan nanoparticles (sCT-CS-NPs) with mannitol and investigate pulmonary absorption in rats. The sCT-CS-NPs were prepared by the ionic gelation method using sodium tripolyphosphate (TPP) as a cross-linking polyion. Inhalable dry powders were obtained by co-spray drying aqueous dispersion of sCT-CS-NPs and mannitol. sCT-CS-NPs co-spray dried powders were characterized with respect to morphology, particle size, powder density, aerodynamic diameter, protein integrity, in vitro release of sCT, and aerosolization. The plasmatic sCT levels following intratracheal administration of sCT-CS-NPs spray dried powders to the rats was also determined. sCT-CS-NPs were able to be incorporated into mannitol forming inhalable microparticles by the spray drying process. The sCT-CS-NPs/mannitol ratios and spray drying process affected the properties of the microparticles obtained. The conformation of the secondary structures of sCTs was affected by both mannitol content and spray dry inlet temperature. The sCT-CS-NPs were recovered after reconstitution of spray dried powders in an aqueous medium. The sCT release profile from spray dried powders was similar to that from sCT-CS-NPs. In vitro inhalation parameters measured by the Andersen cascade impactor indicated sCT-CS-NPs spray dried powders having promising aerodynamic properties for deposition in the deep lung. Determination of the plasmatic sCT levels following intratracheal administration to rats revealed that the inhalable sCT-CS NPs spray dried powders provided higher protein absorption compared to native sCT powders. The sCT-CS-NPs with mannitol based spray dried powders were prepared to have appropriate aerodynamic properties for pulmonary delivery. The developed system was able to deliver sCT via a pulmonary route into the systemic circulation.

  2. Radiographic Characterization of Thermal Spray Jets Produced by Electrothermal Explosion of Ceramic Powders

    Science.gov (United States)

    Mizusako, Fumiki; Tamura, Hideki; Kondo, Ken-ichi

    2005-01-01

    Thermal spray jets composed of Zr-B-O molten particles produced by the electrothermal explosion of a mixed powder of Zr and B2O3 were quantitatively characterized of their velocity, volumetric mass density, and mass velocity by flash radiography, to investigate a unique characteristic of a coating formed by using such jets, i.e., the mixing of a substrate material with a coating. Yttria-stabilized zirconia balls were used as tracers of jet flow. Mass velocity, i.e., mass flow rate per unit cross section of the flow, in a cylindrical space in front of the virtual position of a substrate was calculated using the velocity of the tracers and the volumetric mass density of the jet. The maximum mass velocity in the present spraying was two orders of magnitude larger than that in conventional plasma spraying. Thus, the very high mass velocity probably contributes to the appearance of the unique characteristic.

  3. Optimization of spray drying process for developing seabuckthorn fruit juice powder using response surface methodology

    OpenAIRE

    Selvamuthukumaran, Meenakshisundaram; Khanum, Farhath

    2012-01-01

    The response surface methodology was used to optimize the spray drying process for development of seabuckthorn fruit juice powder. The independent variables were different levels of inlet air temperature and maltodextrin concentration. The responses were moisture, solubility, dispersibility, vitamin C and overall color difference value. Statistical analysis revealed that independent variables significantly affected all the responses. The Inlet air temperature showed maximum influence on moist...

  4. Production of spray-dried honey jackfruit (Artocarpus heterophyllus) powder from enzymatic liquefied puree.

    Science.gov (United States)

    Wong, Chen Wai; Tan, Hong Hock

    2017-02-01

    This paper presents the enzymatic liquefaction process for honey jackfruit optimized with Pectinex ® Ultra SP-L and Celluclast ® 1.5 L individually or in combinations at different concentrations (0-2.5% v/w) and incubation time (0-2.5 h). Treatment with combinations of enzymes showed a greater effect in the reduction of viscosity (83.9-98.8%) as compared to single enzyme treatment (64.8-87.3%). The best parameter for enzymatic liquefaction was obtained with 1.0% (v/w) Pectinex ® Ultra SP-L and 0.5% (v/w) Celluclast ® 1.5 L for 1.5 h. Spray drying process was carried out using different inlet temperatures (140-180 °C) and maltodextrin concentrations (10-30% w/w). Results indicated that the spray-dried honey jackfruit powder produced at 160 °C with 30% w/w maltodextrin gave the highest product yield (66.90%) with good powder qualities in terms of water activity, solubility, moisture content, hygroscopicity, color and bulk density. The spray-dried honey jackfruit powder could potentially be incorporated into various food products.

  5. Rapid Room-Temperature Gelation of Crude Oils by a Wetted Powder Gelator.

    Science.gov (United States)

    Ren, Changliang; Shen, Jie; Chen, Feng; Zeng, Huaqiang

    2017-03-27

    Phase-selective organogelators (PSOGs) not only exhibit ability to phase-selectively congeal oil from oily water but also allow easy separation of gelled oil from the body of water. However, all hitherto reported PSOGs either necessitate carrier solvents for their dissolution or suffer from an extremely slow action in gelling oil in the powder form. A previously unexplored generally applicable wetting strategy is now described to dramatically enhance, by up to two orders of magnitude, gelling speed of the resultant wet but non-sticky gelator in the powder form in crude oils of widely ranging viscosities. Such unprecedented rapid gelling speeds enable rapid gelation of six types of (un)weathered crude oils within minutes at room temperature, making PSOGs one step closer to their eventual practical uses as one of important oil spill control technologies. © 2017 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

  6. Dust Explosion Characteristics of Aluminum, Titanium, Zinc, and Iron-Based Alloy Powders Used in Cold Spray Processing

    Science.gov (United States)

    Sakata, K.; Tagomori, K.; Sugiyama, N.; Sasaki, S.; Shinya, Y.; Nanbu, T.; Kawashita, Y.; Narita, I.; Kuwatori, K.; Ikeda, T.; Hara, R.; Miyahara, H.

    2014-01-01

    Compared to conventional thermal spray coating, cold spray processing typically employs finer, smaller-diameter metal powders. Furthermore, cold-sprayed particles exhibit fewer surface oxides than thermally sprayed particles due to the absence of particle melting during spraying. For these reasons, it is important to consider the potential for dust explosions or fires during cold spray processing, for both industrial and R&D applications. This work examined the dust explosion characteristics of metal powders typically used in cold spray coating, for the purpose of preventing dust explosions and fires and thus protecting the health and safety of workers and guarding against property damage. In order to safely make use of the new cold spray technology in industrial settings, it is necessary to manage the risks based on an appropriate assessment of the hazards. However, there have been few research reports focused on such risk management. Therefore, in this study, the dust explosion characteristics of aluminum, titanium, zinc, carbonyl iron, and eutectoid steel containing chromium at 4 wt.% (4 wt.% Cr-eutectoid steel) powders were evaluated according to the standard protocols JIS Z 8818, IEC61241-2-3(1994-09) section 3, and JIS Z 8817. This paper reports our results concerning the dust explosion properties of the above-mentioned metal powders.

  7. Spray freeze drying to produce a stable Delta(9)-tetrahydrocannabinol containing inulin-based solid dispersion powder suitable for inhalation

    NARCIS (Netherlands)

    van Drooge, Dirk-Jan; Hinrichs, Wouter L J; Dickhoff, Bastiaan H J; Elli, Marco N A; Visser, Marinella R; Zijlstra, Gerrit S; Frijlink, Henderik W

    2005-01-01

    The purpose of this study is to investigate whether spray freeze drying produces an inhalable solid dispersion powder in which Delta(9)-tetrahydrocannabinol (THC) is stabilised. Solutions of THC and inulin in a mixture of tertiary butanol (TBA) and water were spray freeze dried. Drug loads varied

  8. Comparison between freeze and spray drying to obtain powder Rubrivivax gelatinosus biomass

    Directory of Open Access Journals (Sweden)

    Edson Francisco do Espírito Santo

    2013-03-01

    Full Text Available The use of colorants in products of animal origin is justified by the improvement in the color of foods since this attribute is considered a quality criterion. These additives can be produced using industrial effluents as substrates and appropriate organisms, such as Rubrivivax gelatinosus. Oxycarotenoids represent a class of carotenes responsible for the pigmentation of animals and vegetables. R. gelatinosus grows in fish industry effluent with the resulting production of a bacterial biomass containing oxycarotenoids. The purpose of this study was to compare the use of two drying processes - spray and freeze drying - to obtain powder biomass in terms of the process parameters (yield, productivity, and product recovery and the product characteristics (color, proximate composition, and oxycarotenoids. No difference was detected in the yield between these techniques, while productivity was higher using spray drying. Higher product recovery and moisture were achieved with freeze drying, while ash was higher with spray drying. The freeze dried biomass was redder, darker and less saturated than the spray dried biomass. No difference in oxycarotenoids was detected between the biomasses. Although it results in lower recovery rate, spray drying was faster and more productive, and it provided the same yield as freeze drying, which makes it the method of choice for obtaining R. gelatinosus biomass.

  9. Influence of short chain organic acids and bases on the wetting properties and surface energy of submicrometer ceramic powders.

    Science.gov (United States)

    Neirinck, Bram; Soccol, Dimitri; Fransaer, Jan; Van der Biest, Omer; Vleugels, Jef

    2010-08-15

    The effect of short chained organic acids and bases on the surface energy and wetting properties of submicrometer alumina powder was assessed. The surface chemistry of treated powders was determined by means of Diffuse Reflectance Infrared Fourier Transform spectroscopy and compared to untreated powder. The wetting of powders was measured using a modified Washburn method, based on the use of precompacted powder samples. The geometric factor needed to calculate the contact angle was derived from measurements of the porous properties of the powder compacts. Contact angle measurements with several probe liquids before and after modification allowed a theoretical estimation of the surface energy based on the surface tension component theory. Trends in the surface energy components were linked to observations in infrared spectra. The results showed that the hydrophobic character of the precompacted powder depends on both the chain length and polar group of the modifying agent. Copyright 2010 Elsevier Inc. All rights reserved.

  10. Shelf life and storage stability of spray-dried bovine colostrum powders under different storage conditions.

    Science.gov (United States)

    Yu, Huaning; Zheng, Yuanrong; Li, Yunfei

    2015-02-01

    Spray dried bovine colostrum (SDBC) powders were packaged in aluminium-laminated polyethylene (ALPE) and polyethylene terephthalate (PET) pouches and then stored under different conditions (25 °C and 50 % relative humidity (RH), 4 °C and 40-70 % RH, 50 °C and 20-50 % RH). The shelf life of SDBC powder was evaluated as 425.5 and 86.5 days in ALPE and PET pouches under 25 °C and 50 % RH, respectively. The storage stability of SDBC powder in terms of quality parameters including thiobarbituric acid (TBA), hydroxymethyl furfural (HMF), colour change, moisture content and IgG concentration was studied in both packaging materials under different storage conditions. Results showed that ALPE pouches were more suitable for packaging SDBC powder than PET pouches and storage condition of 4 °C and 40-70 % RH was relative suitable for keeping quality of SDBC powder. The glass transition concept was helpful for evaluating the chemical stability of SDBC powder during storage.

  11. Preparation of powdered egg yolk using a mini spray dryer Estudo da obtenção de ovo em pó usando mini spray dryer

    Directory of Open Access Journals (Sweden)

    Rene Maria Ignário

    2007-12-01

    Full Text Available Powdered egg is used as an emulsifying agent in emulsion formulations. It is an excellent source of high quality protein, of which the yolk contains 44% and the egg white 56%. Spray drying is a widely applied method for drying aqueous or organic solutions and emulsions in the chemical and food industries. Spray drying can be used to preserve food or simply as a rapid drying method. The objective of this work was to study the viability of obtaining powdered egg yolk powder using a Büchi B-190 Mini Spray Dryer. The egg yolk protein was evaluated by the semi-micro Kjeldahl method. It was concluded that the use of the Büchi B-190 Mini Spray Dryer to produce powdered egg yolk is perfectly feasible.Ovo em pó pode ser usado como agente emulsificante. É uma excelente fonte de alta qualidade protéica contendo 44% na gema e 56% na clara. Spray dryer é um método amplamente usado para secar soluções aquosas ou orgânicas, emulsões, na indústria química e alimentícia. Spray dryer pode ser usado para preservar alimentos ou simplesmente como um método rápido de secagem. O objetivo deste trabalho foi estudar a viabilidade de obtenção de gema de ovo em pó utilizando o Büchi B-190 Mini Spray Dryer. O teor de proteínas da gema de ovo foi analisado pelo método semi-micro Kjeldahl. Concluiu-se o uso do Büchi B-190 Mini Spray Dryer para a obtenção de gema de ovo em pó é perfeitamente viável.

  12. Jet-vortex spray freeze drying for the production of inhalable lyophilisate powders.

    Science.gov (United States)

    Wanning, Stefan; Süverkrüp, Richard; Lamprecht, Alf

    2017-01-01

    Spray-freeze-dried powders were suggested for nasal, epidermal (needle-free injection) or pulmonary application of proteins, peptides or nucleic acids. In spray-freeze-drying processes an aqueous solution is atomized into a refrigerant medium and subsequently dried by sublimation. Droplet-stream generators produce a fast stream of monodisperse droplets, where droplets are subject to collisions and therefore the initial monodispersity is lost and droplets increase in diameter, which reduces their suitability for pulmonary application. In jet-vortex-freezing, a droplet-stream is injected into a vortex of cold process gas to prevent droplet collisions. Both the injection position of the droplet-stream and the velocity of the cold gas vortex have an impact on the size distributions of the resulting powders. A model solution containing mannitol (1.5%m/V) and maltodextrin (1.5%m/V) was sprayed at 5 droplet-stream positions at distances between 1mm and 30mm from the gas jet nozzle and 5 gas velocities (0.8-6.8m/s) at a process temperature of -100°C. Mean geometric diameters of the highly porous particles (bulk density: 0.012±0.007g/cm3) ranged between 55±4 and 98±4μm. Evaluation of the aerodynamic properties by Next-Generation-Impactor (NGI) analysis showed that all powders had high emitted doses (98±1%) and fine-particle fractions ranged between 4±1% and 21±2%. It was shown that jet-vortex freezing is a suitable method for the reproducible production of lyophilized powders with excellent dispersibility in air, which has a high potential for nasal and pulmonary drug delivery. Copyright © 2016 Elsevier B.V. All rights reserved.

  13. Fourier transform infared spectroscopy investigation of protein conformation in spray-dried protein/trehalose powders.

    Science.gov (United States)

    French, Donna L; Arakawa, Tsutomu; Li, Tiansheng

    2004-03-01

    Spray drying is a way to generate protein solids (powders), which is also true for lyophilization. Sugars are used to protect proteins from conformational changes and chemical degradations arising from drying processes and storage conditions such as the humidity. The influence of trehalose and humidity on the conformation and hydration of spray-dried recombinant human granolucyte colony stimulating factor (rhG-CSF) and recombinant consensus interferon-alpha (rConIFN) was investigated using Fourier transform IR spectroscopy. The spectral analysis of spray-dried powders in the amide I region demonstrated that trehalose stabilized the alpha-helical conformation of both rhG-CSF and rConIFN proteins. Exposure of the pure protein powders to 33% relative humidity (RH) resulted in the formation of beta sheets and loss of turns but no change in alpha-helical structure. Trehalose reduced the magnitude of the changes in beta sheets and turns. Exposure of the pure protein powders to 75% RH resulted in the loss of alpha-helical conformation with a corresponding increase in beta structures (beta sheets and turns). Trehalose did not protect proteins from the loss of alpha-helical structures, but it reduced the formation of antiparallel beta sheets. Hydrogen-deuterium exchange (H-D exchange) was used to further characterize these hydration-induced conformational changes. At 33% RH the percent exchange of the protein decreased with increasing trehalose content, indicating a greater protection of the protein from H-D exchange by a higher concentration of trehalose. Such protection correlates with decreased conformational changes of the protein by trehalose at this humidity. At 75% RH the degree of H-D exchange of the protein was insensitive to the powder composition in all powders. Surprisingly, the H-D exchange of trehalose was low at about 20-25%, which was nearly independent of the protein/trehalose ratio and humidity, indicating that the exchangeable protons on trehalose

  14. [Research about effect of spray drying conditions on hygroscopicity of spray dry powder of gubi compound's water extract and its mechanism].

    Science.gov (United States)

    Zong, Jie; Shao, Qi; Zhang, Hong-Qing; Pan, Yong-Lan; Zhu, Hua-Xu; Guo, Li-Wei

    2014-02-01

    To investigate moisture content and hygroscopicity of spray dry powder of Gubi compound's water extract obtained at different spray drying conditions and laying a foundation for spray drying process of Chinese herbal compound preparation. In the paper, on the basis of single-factor experiments, the author choose inlet temperature, liquid density, feed rate, air flow rate as investigated factors. The experimental absorption rate-time curve and scanning electron microscopy results showed that under different spray drying conditions the spray-dried powders have different morphology and different adsorption process. At different spray-dried conditions, the morphology and water content of the powder is different, these differences lead to differences in the adsorption process, at the appropriate inlet temperature and feed rate with a higher sample density and lower air flow rate, in the experimental system the optimum conditions is inlet temperature of 150 degrees C, feed density of 1.05 g x mL(-1), feed rate of 20 mL x min(-1) air flow rate of 30 m3 x h(-1).

  15. The influence of raw material, added emulsifying salt and spray drying on cheese powder structure and hydration properties

    DEFF Research Database (Denmark)

    Felix da Silva, Denise; Larsen, Flemming Hofmann; Hougaard, Anni Bygvrå

    2017-01-01

    The present work has evaluated how raw material, addition of emulsifying salts (ES) and drying technology affect particle characteristics, structure, and hydration of cheese powders. In this context the spray drying technology induced the strongest effect on morphology and swelling of cheese powder...... particles showed enhanced swelling but unchanged hydration properties compared with non-aggregated powder. Rheological measurements indicated the presence of a stable and elastic network after hydration....

  16. Microstructural Evolution in Solution Heat Treatment of Gas-Atomized Al Alloy (7075) Powder for Cold Spray

    Science.gov (United States)

    Sabard, A.; de Villiers Lovelock, H. L.; Hussain, T.

    2018-01-01

    Cold gas dynamic spray is being explored as a repair technique for high-value metallic components, given its potential to produce pore and oxide-free deposits of between several micrometers and several millimeters thick with good levels of adhesion and mechanical strength. However, feedstock powders for cold spray experience rapid solidification if manufactured by gas atomization and hence can exhibit non-equilibrium microstructures and localized segregation of alloying elements. Here, we used sealed quartz tube solution heat treatment of a precipitation hardenable 7075 aluminum alloy feedstock to yield a consistent and homogeneous powder phase composition and microstructure prior to cold spraying, aiming for a more controllable heat treatment response of the cold spray deposits. It was shown that the dendritic microstructure and solute segregation in the gas-atomized powders were altered, such that the heat-treated powder exhibits a homogeneous distribution of solute atoms. Micro-indentation testing revealed that the heat-treated powder exhibited a mean hardness decrease of nearly 25% compared to the as-received powder. Deformation of the powder particles was enhanced by heat treatment, resulting in an improved coating with higher thickness ( 300 μm compared to 40 μm for untreated feedstock). Improved particle-substrate bonding was evidenced by formation of jets at the particle boundaries.

  17. Microstructural Evolution in Solution Heat Treatment of Gas-Atomized Al Alloy (7075) Powder for Cold Spray

    Science.gov (United States)

    Sabard, A.; de Villiers Lovelock, H. L.; Hussain, T.

    2017-11-01

    Cold gas dynamic spray is being explored as a repair technique for high-value metallic components, given its potential to produce pore and oxide-free deposits of between several micrometers and several millimeters thick with good levels of adhesion and mechanical strength. However, feedstock powders for cold spray experience rapid solidification if manufactured by gas atomization and hence can exhibit non-equilibrium microstructures and localized segregation of alloying elements. Here, we used sealed quartz tube solution heat treatment of a precipitation hardenable 7075 aluminum alloy feedstock to yield a consistent and homogeneous powder phase composition and microstructure prior to cold spraying, aiming for a more controllable heat treatment response of the cold spray deposits. It was shown that the dendritic microstructure and solute segregation in the gas-atomized powders were altered, such that the heat-treated powder exhibits a homogeneous distribution of solute atoms. Micro-indentation testing revealed that the heat-treated powder exhibited a mean hardness decrease of nearly 25% compared to the as-received powder. Deformation of the powder particles was enhanced by heat treatment, resulting in an improved coating with higher thickness ( 300 μm compared to 40 μm for untreated feedstock). Improved particle-substrate bonding was evidenced by formation of jets at the particle boundaries.

  18. PREPARATION OF ISONIAZID AS DRY POWDER FORMULATIONS FOR INHALATION BY PHYSICAL MIXING AND SPRAY DRYING

    Directory of Open Access Journals (Sweden)

    SOMCHAI SAWATDEE

    2006-01-01

    Full Text Available The main purpose of this study is to develop isoniazid as dry powder aerosol for delivery to the lower airways and to study the susceptibility of M. bovis and M. tuberculosis to the formulationsstudied. Isoniazid was formulated with trehalose, mannose and lactose by physical mixing and spray drying techniques. All formulations were evaluated for delivery efficiency and stability.Susceptibility tests of Mycobacterium species to the drug formulations were carried out. Isoniazid mixed with fine trehalose, micronised mannose or fine lactose produced the formulations whichgave fine particle fraction ( 0.05.

  19. Direct synthesis of nanocrystalline oxide powders by wet-chemical techniques

    Directory of Open Access Journals (Sweden)

    Vladimir V. Srdić

    2010-09-01

    Full Text Available In a recent period there is a great need for increasing the knowledge of tailoring the innovative procedures for the synthesis of electroceramic nanopowders and materials with improved quality for specific application. In order to produce electroceramics with desirable microstructure and properties, synthesis of stoichiometric, ultra-fine and agglomerate free powders with narrow size distributions is one of the most important steps. Within this scope, in the present paper we summarize our recent results on direct synthesis of some important perovskites and ferrites nanopowders by wet-chemical techniques.

  20. Twin screw wet granulation: Effect of process and formulation variables on powder caking during production.

    Science.gov (United States)

    Saleh, Mohammed F; Dhenge, Ranjit M; Cartwright, James J; Hounslow, Michael J; Salman, Agba D

    2015-12-30

    This work focuses on monitoring the behaviour and the mass of the built up/caking of powder during wet granulation using Twin Screw Granulator (TSG). The variables changed during this work are; powder (α-lactose monohydrate and microcrystalline cellulose (MCC)), the screw configuration (conveying and kneading elements) and the weight percentage of hydroxypropyl-methyl cellulose (HPMC) dissolved in the granulation liquid (i.e. changing liquid viscosity). Additionally, the effect of these variables on the size distribution, of the granules produced, was determined. The experiments were conducted using an acrylic transparent barrel. A stainless steel barrel was then used to conduct the two extreme granulation liquid viscosities with two different screw configurations, using lactose only. This was done to compare the findings to those obtained from the transparent barrel for validation purpose. These variables showed to affect the behaviour and the mass of the powder caking as well as the size distribution of granules. Overall, the use of kneading element resulted in uniform behaviour in caking with higher mass. Furthermore, increasing the amount of HPMC resulted in a reduction of the mass of powder caking for lactose, while showing inconsistent trend for MCC. Furthermore, lactose showed to have a greater tendency to cake in comparison to MCC. The results, for lactose, obtained from the stainless steel barrel compared well with their corresponding conditions from the transparent barrel, as the screw configuration and HPMC mass varied. Copyright © 2015 Elsevier B.V. All rights reserved.

  1. Spray dried melon seed milk powder: physical, rheological and sensory properties

    OpenAIRE

    Zungur Bastıoğlu, Aslı; Tomruk, Dilara; KOÇ, Mehmet; Ertekin, Figen Kaymak

    2016-01-01

    Melon seed milk (MSM) powder was produced by aiming to get alternative vegetable milk from crushed Kırkağaç (Cucumis melo subsp. melo cv. Kırkağaç) and Çeşme (C. melo subsp. melo cv. Çeşme) type melon seeds. MSM was converted to powder form via spray dryer at inlet air temperature of 150 °C, air flow rate of 473 l · h−1, aspiration ratio of 24 m3 · h−1and feed flow rate of 8 ml · min−1 in order to extend the shelf life and usage area. The moisture content and water activity of samples changed...

  2. Adsorption isotherms of hog plum (Spondias mombin L. pulp powder obtained by spray dryer

    Directory of Open Access Journals (Sweden)

    Luís Gomes de Moura Neto

    2015-05-01

    Full Text Available Food sorption isotherms are highly important to predict drying time and storage conditions of a product. Current assay evaluates the behavior of adsorption isotherms of hog plum powder obtained by spray-dryer, through mathematical models. GAB, BET, Henderson and Oswin models were adjusted to the experimental data at 25, 30, 35 and 40ºC. The BET model best adjusted to the atomized hog plum for all temperatures tested, with an error ranging between 8.45 and 11.17%. The coefficient of determination (R2 had rates higher than 0.9900 for all the adjusted models. The behavior of hog plum powder adsorption isotherms was classified as Type III.

  3. Influence of Starting Powders on Hydroxyapatite Coatings Fabricated by Room Temperature Spraying Method.

    Science.gov (United States)

    Seo, Dong Seok; Lee, Jong Kook; Hwang, Kyu Hong; Hahn, Byung Dong; Yoon, Seog Young

    2015-08-01

    Three types of raw materials were used for the fabrication of hydroxyapatite coatings by using the room temperature spraying method and their influence on the microstructure and in vitro characteristics were investigated. Starting hydroxyapatite powders for coatings on titanium substrate were prepared by a heat treatment at 1100 °C for 2 h of bovine bone, bone ash, and commercial hydroxyapatite powders. The phase compositions and Ca/P ratios of the three hydroxyapatite coatings were similar to those of the raw materials without decomposition or formation of a new phase. All hydroxyapatite coatings showed a honeycomb structure, but their surface microstructures revealed different features in regards to surface morphology and roughness, based on the staring materials. All coatings consisted of nano-sized grains and had dense microstructure. Inferred from in vitro experiments in pure water, all coatings have a good dissolution-resistance and biostability in water.

  4. Structural, physicochemical and biological properties of spray-dried wine powders.

    Science.gov (United States)

    Wilkowska, Agnieszka; Czyżowska, Agata; Ambroziak, Wojciech; Adamiec, Janusz

    2017-08-01

    Different fruit wines, chokeberry, blackcurrant and blueberry, were spray-dried using hydroxypropyl-β-cyclodextrin (HP-β-CD) and inulin (IN). The structural, physicochemical, and biological properties of the spray-dried wine powders were studied over 12months of storage in darkness at 8°C. Identification and quantification of single phenolic compounds before and after storage revealed that HP-β-CD had a positive effect on anthocyanin retention during storage for all microcapsules tested. Similar decreases in anthocyanin were found for blackcurrant and chokeberry powders, ranging from 7.3 to 8.9% with HP-β-CD and 12.3 to 12.5% with IN. Levels of anthocyanin losses in blueberry wine microcapsules were much greater: 19.9% (HP-β-CD) and 22.7% (IN). The high antiradical activities of blackcurrant and chokeberry wine microcapsules were stable and remained unchanged during storage. All wine microcapsules revealed significant activity against medically important bacterial strains. The HP-β-CD samples showed generally higher activity against the test microorganisms compared to IN microcapsules, especially at concentrations of 100mg/mL. Copyright © 2017 Elsevier Ltd. All rights reserved.

  5. Mechanical Properties and Corrosion Resistance of HVOF Sprayed Coatings Using Nanostructured Carbide Powders

    Directory of Open Access Journals (Sweden)

    Żórawski W.

    2016-12-01

    Full Text Available Nanostructured and composite WC-12Co coatings were prepared by means of the supersonic spray process (HVOF. The microstructure and composition of WC-12Co nanostructured powder were analyzed by scanning electron microscope (SEM and transmission electron microscope (TEM. Investigations revealed nano grains of WC with the size in the range of 50-500 nm. The nanostructured sprayed coating was analysed by SEM and phase composition was investigated by X-ray diffractometer (XRD. A denser coating structure with higher hardness was observed compared to conventional coating with a small amount of W2C, WC1−x, W and some amorphous phase. Young’s modulus and hardness were determined by depth sensing indentation in HVOF sprayed WC-12Co nanostructured coatings. Results were compared to conventional coatings and the relevance of the nanostructure was analyzed. An indentation size effect was observed on the polished surface and cross-section of both coatings. Data provided by indentation tests at maximum load allow to estimate hardness and elastic modulus. Enhanced nanomechanical properties of conventional coating in comparison to nanostructured one were observed. Nanostructured coatings WC-12Co (N revealed significantly better corrosion resistance.

  6. Tungsten oxide coatings deposited by plasma spray using powder and solution precursor for detection of nitrogen dioxide gas

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Chao, E-mail: zhangc@yzu.edu.cn [College of Mechanical Engineering, Yangzhou University, Yangzhou 225127 (China); Wang, Jie [College of Mechanical Engineering, Yangzhou University, Yangzhou 225127 (China); Geng, Xin [College of Mechanical Engineering, Yangzhou University, Yangzhou 225127 (China); College of Chemistry and Chemical Engineering, Yangzhou University, Yangzhou 225002 (China)

    2016-05-25

    Increasing attention has been paid on preparation methods for resistive-type gas sensors based on semiconductor metal oxides. In this work, tungsten oxide (WO{sub 3}) coatings were prepared on alumina substrates and used as gas sensitive layers. The coatings were deposited by atmospheric plasma spray using powder, solution precursor, or a combination of both. Tungsten oxide powder through a powder port and ammonium tungstate aqueous solution through a liquid port were injected into plasma stream respectively or together to deposit WO{sub 3} coatings. Phase structures in the coatings were characterized by X-ray diffraction analyzer. The field-emission scanning electron microscopy images confirmed that the coatings were in microstructure, nanostructure or micro-nanostructure. The sensing properties of the sensors based on the coatings exposed to 1 ppm nitrogen dioxide gas were characterized in a home-made instrument. Sensing properties of the coatings were compared and discussed. The influences of gas humidity and working temperature on the sensor responses were further studied. - Highlights: • Porous gas sensitive coatings were deposited by plasma spray using powder and solution precursor. • Crystallized WO{sub 3} were obtained through hybrid plasma spray plus a pre-conditioned step. • Plasma power had an important influence on coating microstructure. • The particle size of atmospheric plasma-sprayed microstructured coating was stable. • Solution precursor plasma-sprayed WO{sub 3} coatings had nanostructure and showed good responses to 1 ppm NO{sub 2}.

  7. Comparison of blueberry powder produced via foam-mat freeze-drying versus spray-drying: evaluation of foam and powder properties.

    Science.gov (United States)

    Darniadi, Sandi; Ho, Peter; Murray, Brent S

    2017-09-20

    Blueberry juice powder was developed via foam-mat freeze-drying (FMFD) and spray-drying (SD) via addition of maltodextrin (MD) and whey protein isolate (WPI) at weight ratios of MD/WPI = 0.4 to 3.2 (with a fixed solids content of 5 wt% for FMFD and 10 wt% for SD). Feed rates of 180 and 360 mL h-1 were tested in SD. The objective was to evaluate the effect of the drying methods and carrier agents on the physical properties of the corresponding blueberry powders and reconstituted products. Ratios of MD/WPI = 0.4, 1.0 and 1.6 produced highly stable foams most suitable for FMFD. FMFD gave high yields and low bulk density powders with flake-like particles of large size that were also dark purple with high red values. SD gave low powder recoveries. The powders had higher bulk density and faster rehydration times, consisting of smooth, spherical and smaller particles than in FMFD powders. The SD powders were bright purple but less red than FMFD powders. Solubility was greater than 95% for both FMFD and SD powders. The FMFD method is a feasible method of producing blueberry juice powder and gives products retaining more characteristics of the original juice than SD. © 2017 Society of Chemical Industry. © 2017 Society of Chemical Industry.

  8. Stabilization of IgG1 in spray-dried powders for inhalation.

    Science.gov (United States)

    Schüle, S; Schulz-Fademrecht, T; Garidel, P; Bechtold-Peters, K; Frieb, W

    2008-08-01

    The protein stabilizing capabilities of spray-dried IgG1/mannitol formulations were evaluated. The storage stability was tested at different residual moisture levels prepared by vacuum-drying or equilibration prior to storage. Vacuum-drying at 32 degrees C/0.1mbar for 24h reduced the moisture level below 1%, constituting an optimal basis for improved storage stability. The crystalline IgG1/mannitol powders with a weight ratio of 20/80 up to 40/60 failed to prevent the antibody aggregation as assessed by size exclusion chromatography during storage. Ratios of 60/40 up to 80/20 IgG1/mannitol provided superior stability of the antibody and the powders could be produced with high yields. The lower the residual moisture, the better was the stabilizing capability. An amount of 20% mannitol provided the best stabilization. Storage stability of 60/40, 70/30, and 80/20 IgG1/mannitol formulations over one year was adequate at 2-8 degrees C and 25 degrees C. Closed storage (sealed in vials) at 40 degrees C/75% RH and open storage at 25 degrees C/60% RH revealed that the stability still required optimization. The lower the protein content, the better was the powder flowability. The aerodynamic properties of powders spray-dried with 10% solids content were inadequate, as the particle size ranged between 5.1 and 7.2 microm and the fine particle fraction accounted for only 4-11%. Reduction of the solids content to 2.5% did improve the aerodynamic properties as the mass mean aerodynamic diameter was reduced to 3.6 microm and the fine particle fraction was increased to about 14%. The reduction of the solids content did not influence the storage stability significantly. Also spray-drying at higher temperatures had no significant impact on the storage stability, despite a higher tendency to form amorphous systems. In order to improve the storage stability and to maintain the good flowability of 70/30 IgG1/mannitol powder or to keep the storage stability but to improve the flowability

  9. Optimization for spray drying process parameters of nutritionally rich honey powder using response surface methodology

    Directory of Open Access Journals (Sweden)

    Yogita Suhag

    2016-12-01

    Full Text Available The purpose of the present work was to study the effect of inlet temperature (160–180°C, feed rate (0.08–0.13 ml/s, concentration of gum Arabic (35–45%, aonla extract (6–8%, and basil extract (6–8% on the product properties (bulk density, hygroscopicity, total phenolic content (TPC, antioxidant activity (AOA, and vitamin C content of spray-dried nutritionally rich honey powder using response surface methodology. Higher inlet air temperatures led to lower bulk density and hygroscopicity, whereas addition of aonla and basil extracts led to higher TPC, AOA, and vitamin C content which were encapsulated by gum Arabic. Statistical analysis showed that independent variables significantly affected all the responses (p < 0.0001. Perturbation and 3D surface plots were drawn for each of the responses from the mathematical models. Second-order polynomial models with high R2 (0.97–0.99 values were constructed for each powder physicochemical properties namely bulk density, hygroscopicity, TPC, AOA, and vitamin C content. Desirable nutritionally rich honey powder was obtained at inlet temperature of 170°C, 0.11 ml/s feed rate, 45% gum Arabic, 8% aonla extract, and 6% basil extract.

  10. In Situ Fabrication of AlN Coating by Reactive Plasma Spraying of Al/AlN Powder

    Directory of Open Access Journals (Sweden)

    Mohammed Shahien

    2011-10-01

    Full Text Available Reactive plasma spraying is a promising technology for the in situ formation of aluminum nitride (AlN coatings. Recently, it became possible to fabricate cubic-AlN-(c-AlN based coatings through reactive plasma spraying of Al powder in an ambient atmosphere. However, it was difficult to fabricate a coating with high AlN content and suitable thickness due to the coalescence of the Al particles. In this study, the influence of using AlN additive (h-AlN to increase the AlN content of the coating and improve the reaction process was investigated. The simple mixing of Al and AlN powders was not suitable for fabricating AlN coatings through reactive plasma spraying. However, it was possible to prepare a homogenously mixed, agglomerated and dispersed Al/AlN mixture (which enabled in-flight interaction between the powder and the surrounding plasma by wet-mixing in a planetary mill. Increasing the AlN content in the mixture prevented coalescence and increased the nitride content gradually. Using 30 to 40 wt% AlN was sufficient to fabricate a thick (more than 200 µm AlN coating with high hardness (approximately 1000 Hv. The AlN additive prevented the coalescence of Al metal and enhanced post-deposition nitriding through N2 plasma irradiation by allowing the nitriding species in the plasma to impinge on a larger Al surface area. Using AlN as a feedstock additive was found to be a suitable method for fabricating AlN coatings by reactive plasma spraying. Moreover, the fabricated coatings consist of hexagonal (h-AlN, c-AlN (rock-salt and zinc-blend phases and certain oxides: aluminum oxynitride (Al5O6N, cubic sphalerite Al23O27N5 (ALON and Al2O3. The zinc-blend c-AlN and ALON phases were attributed to the transformation of the h-AlN feedstock during the reactive plasma spraying. Thus, the zinc-blend c

  11. Processing of Polysulfone to Free Flowing Powder by Mechanical Milling and Spray Drying Techniques for Use in Selective Laser Sintering

    Directory of Open Access Journals (Sweden)

    Nicolas Mys

    2016-04-01

    Full Text Available Polysulfone (PSU has been processed into powder form by ball milling, rotor milling, and spray drying technique in an attempt to produce new materials for Selective Laser Sintering purposes. Both rotor milling and spray drying were adept to make spherical particles that can be used for this aim. Processing PSU pellets by rotor milling in a three-step process resulted in particles of 51.8 μm mean diameter, whereas spray drying could only manage a mean diameter of 26.1 μm. The resulting powders were characterized using Differential Scanning Calorimetry (DSC, Gel Permeation Chromatography (GPC and X-ray Diffraction measurements (XRD. DSC measurements revealed an influence of all processing techniques on the thermal behavior of the material. Glass transitions remained unaffected by spray drying and rotor milling, yet a clear shift was observed for ball milling, along with a large endothermic peak in the high temperature region. This was ascribed to the imparting of an orientation into the polymer chains due to the processing method and was confirmed by XRD measurements. Of all processed powder samples, the ball milled sample was unable to dissolve for GPC measurements, suggesting degradation by chain scission and subsequent crosslinking. Spray drying and rotor milling did not cause significant degradation.

  12. Effect of Post-spray Shot Peening Treatment on the Corrosion Behavior of NiCr-Mo Coating by Plasma Spraying of the Shell-Core-Structured Powders

    Science.gov (United States)

    Tian, Jia-Jia; Wei, Ying-Kang; Li, Cheng-Xin; Yang, Guan-Jun; Li, Chang-Jiu

    2018-01-01

    Corrosion of metal plays a detrimental role in service lifetime of parts or systems. Therefore, coating a protective film which is fully dense and defects free on the base metal is an effective approach to protect the base metal from corrosion. In this study, a dense NiCr-20Mo coating with excellent lamellar interface bonding was deposited by plasma spraying of the novel shell-core-structured Mo-clad-NiCr powders, and then post-spray shot peening treatment by cold spraying of steel shots was applied to the plasma-sprayed NiCr-20Mo coating to obtain a fully dense coating through eliminating possibly existed pores and un-bonded interfaces within the NiCr-20Mo coating. Corrosion behaviors of the NiCr-20Mo coatings before and after shot peening were tested to investigate the effect of the post-spray shot peening on the corrosion behavior of the NiCr-20Mo coating. Results showed that a much dense and uniform plasma-sprayed NiCr-20Mo coating with perfect lamellar bonding at most of interfaces was deposited. However, the electrochemical tests revealed the existence of through-thickness pores in the as-plasma-sprayed NiCr-20Mo coating. Through the post-spray shot peening treatment, a completely dense top layer in the coating was formed, and with the increase in the shot peening intensity from one pass to three passes, the dense top layer became thicker from 100 μm to reach 300 μm of the whole coating thickness. Thus, a fully dense bulk-like coating was obtained. Corrosion test results showed that the dense coating layer resulting from densification of shot peening can act as an effective barrier coating to prevent the penetration of the corrosive medium and consequently protect the substrate from corrosion effectively. Therefore, a fully dense bulk-like NiCr-20Mo coating with excellent corrosion resistance can be achieved through the plasma spraying of Mo-clad-NiCr powders followed by appropriate post-spray shot peening treatment.

  13. Effect of Post-spray Shot Peening Treatment on the Corrosion Behavior of NiCr-Mo Coating by Plasma Spraying of the Shell-Core-Structured Powders

    Science.gov (United States)

    Tian, Jia-Jia; Wei, Ying-Kang; Li, Cheng-Xin; Yang, Guan-Jun; Li, Chang-Jiu

    2017-11-01

    Corrosion of metal plays a detrimental role in service lifetime of parts or systems. Therefore, coating a protective film which is fully dense and defects free on the base metal is an effective approach to protect the base metal from corrosion. In this study, a dense NiCr-20Mo coating with excellent lamellar interface bonding was deposited by plasma spraying of the novel shell-core-structured Mo-clad-NiCr powders, and then post-spray shot peening treatment by cold spraying of steel shots was applied to the plasma-sprayed NiCr-20Mo coating to obtain a fully dense coating through eliminating possibly existed pores and un-bonded interfaces within the NiCr-20Mo coating. Corrosion behaviors of the NiCr-20Mo coatings before and after shot peening were tested to investigate the effect of the post-spray shot peening on the corrosion behavior of the NiCr-20Mo coating. Results showed that a much dense and uniform plasma-sprayed NiCr-20Mo coating with perfect lamellar bonding at most of interfaces was deposited. However, the electrochemical tests revealed the existence of through-thickness pores in the as-plasma-sprayed NiCr-20Mo coating. Through the post-spray shot peening treatment, a completely dense top layer in the coating was formed, and with the increase in the shot peening intensity from one pass to three passes, the dense top layer became thicker from 100 μm to reach 300 μm of the whole coating thickness. Thus, a fully dense bulk-like coating was obtained. Corrosion test results showed that the dense coating layer resulting from densification of shot peening can act as an effective barrier coating to prevent the penetration of the corrosive medium and consequently protect the substrate from corrosion effectively. Therefore, a fully dense bulk-like NiCr-20Mo coating with excellent corrosion resistance can be achieved through the plasma spraying of Mo-clad-NiCr powders followed by appropriate post-spray shot peening treatment.

  14. Process Analytical Technology for High Shear Wet Granulation: Wet Mass Consistency Reported by In-Line Drag Flow Force Sensor Is Consistent With Powder Rheology Measured by At-Line FT4 Powder Rheometer.

    Science.gov (United States)

    Narang, Ajit S; Sheverev, Valery; Freeman, Tim; Both, Douglas; Stepaniuk, Vadim; Delancy, Michael; Millington-Smith, Doug; Macias, Kevin; Subramanian, Ganeshkumar

    2016-01-01

    Drag flow force (DFF) sensor that measures the force exerted by wet mass in a granulator on a thin cylindrical probe was shown as a promising process analytical technology for real-time in-line high-resolution monitoring of wet mass consistency during high shear wet granulation. Our previous studies indicated that this process analytical technology tool could be correlated to granulation end point established independently through drug product critical quality attributes. In this study, the measurements of flow force by a DFF sensor, taken during wet granulation of 3 placebo formulations with different binder content, are compared with concurrent at line FT4 Powder Rheometer characterization of wet granules collected at different time points of the processing. The wet mass consistency measured by the DFF sensor correlated well with the granulation's resistance to flow and interparticulate interactions as measured by FT4 Powder Rheometer. This indicated that the force pulse magnitude measured by the DFF sensor was indicative of fundamental material properties (e.g., shear viscosity and granule size/density), as they were changing during the granulation process. These studies indicate that DFF sensor can be a valuable tool for wet granulation formulation and process development and scale up, as well as for routine monitoring and control during manufacturing. Copyright © 2016. Published by Elsevier Inc.

  15. Deposition efficiency optimization in cold spraying of metal-ceramic powder mixtures

    Science.gov (United States)

    Klinkov, S. V.; Kosarev, V. F.

    2017-10-01

    In the present paper, results of optimization of the cold spray deposition process of a metal-ceramic powder mixture involving impacts of ceramic particles onto coating surface are reported. In the optimization study, a two-probability model was used to take into account the surface activation induced by the ceramic component of the mixture. The dependence of mixture deposition efficiency on the concentration and size of ceramic particles was analysed to identify the ranges of both parameters in which the effect due to ceramic particles on the mixture deposition efficiency was positive. The dependences of the optimum size and concentration of ceramic particles, and also the maximum gain in deposition efficiency, on the probability of adhesion of metal particles to non-activated coating surface were obtained.

  16. Compaction Behaviour of Alumina Powders Spray-Dried with Organic Binders

    Science.gov (United States)

    Baklouti, S.; Coupelle, P.; Chartier, T.; Baumard, J. F.

    1996-10-01

    The compaction of spray-dried alumina, containing 3 wt.% organic binders (PVA or PEG), is analyzed through the evolution of intergranular porosity. The variation of this porosity versus glass transition temperature of the binder and forming pressure is compared with the prediction of a model derived from a previous work on powder metallurgy. La compaction de poudres d'alumine atomisées, contenant 3% en masse de liants organiques (PVA ou PGE), est analysée en suivant l'évolution de la porosité intergranulaire. La variation de cette porosité, en fonction de la température de transition vitreuse du liant et de la pression de mise en forme, est comparée à un modèle élaboré à partir de travaux réalisés sur la compaction de poudres métalliques.

  17. Spray-dried powders enhance vaginal siRNA delivery by potentially modulating the mucus molecular sieve structure.

    Science.gov (United States)

    Wu, Na; Zhang, Xinxin; Li, Feifei; Zhang, Tao; Gan, Yong; Li, Juan

    2015-01-01

    Vaginal small interfering RNA (siRNA) delivery provides a promising strategy for the prevention and treatment of vaginal diseases. However, the densely cross-linked mucus layer on the vaginal wall severely restricts nanoparticle-mediated siRNA delivery to the vaginal epithelium. In order to overcome this barrier and enhance vaginal mucus penetration, we prepared spray-dried powders containing siRNA-loaded nanoparticles. Powders with Pluronic F127 (F127), hydroxypropyl methyl cellulose (HPMC), and mannitol as carriers were obtained using an ultrasound-assisted spray-drying technique. Highly dispersed dry powders with diameters of 5-15 μm were produced. These powders showed effective siRNA protection and sustained release. The mucus-penetrating properties of the powders differed depending on their compositions. They exhibited different potential of opening mesh size of molecular sieve in simulated vaginal mucus system. A powder formulation with 0.6% F127 and 0.1% HPMC produced the maximum increase in the pore size of the model gel used to simulate vaginal mucus by rapidly extracting water from the gel and interacting with the gel; the resulting modulation of the molecular sieve effect achieved a 17.8-fold improvement of siRNA delivery in vaginal tract and effective siRNA delivery to the epithelium. This study suggests that powder formulations with optimized compositions have the potential to alter the steric barrier posed by mucus and hold promise for effective vaginal siRNA delivery.

  18. Spray dried amikacin powder for inhalation in cystic fibrosis patients: a quality by design approach for product construction.

    Science.gov (United States)

    Belotti, Silvia; Rossi, Alessandra; Colombo, Paolo; Bettini, Ruggero; Rekkas, Dimitrios; Politis, Stavros; Colombo, Gaia; Balducci, Anna Giulia; Buttini, Francesca

    2014-08-25

    An amikacin product for convenient and compliant inhalation in cystic fibrosis patients was constructed by spray-drying in order to produce powders of pure drug having high respirability and flowability. An experimental design was applied as a statistical tool for the characterization of amikacin spray drying process, through the establishment of mathematical relationships between six Critical Quality Attributes (CQAs) of the finished product and five Critical Process Parameters (CPPs). The surface-active excipient, PEG-32 stearate, studied for particle engineering, in general did not benefit the CQAs of the spray dried powders for inhalation. The spray drying feed solution required the inclusion of 10% (v/v) ethanol in order to reach the desired aerodynamic performance of powders. All desirable function solutions indicated that the favourable concentration of amikacin in the feed solution had to be kept at 1% w/v level. It was found that when the feed rate of the sprayed solution was raised, an increase in the drying temperature to the maximum value (160 °C) was required to maintain good powder respirability. Finally, the increase in drying temperature always led to an evident increase in emitted dose (ED) without affecting the desirable fine particle dose (FPD) values. The application of the experimental design enabled us to obtain amikacin powders with both ED and FPD, well above the regulatory and scientific references. The finished product contained only the active ingredient, which keeps low the mass to inhale for dose requirement. Copyright © 2014 Elsevier B.V. All rights reserved.

  19. Method of making supercritical fluid molecular spray films, powder and fibers

    Science.gov (United States)

    Smith, Richard D.

    1988-01-01

    Solid films are deposited, or fine powders formed, by dissolving a solid material into a supercritical fluid solution at an elevated pressure and then rapidly expanding the solution through a heated nozzle having a short orifice into a region of relatively low pressure. This produces a molecular spray which is directed against a substrate to deposit a solid thin film thereon, or discharged into a collection chamber to collect a fine powder. In another embodiment, the temperature of the solution and nozzle is elevated above the melting point of the solute, which is preferably a polymer, and the solution is maintained at a pressure such that, during expansion, the solute precipitates out of solution within the nozzle in a liquid state. Alternatively, a secondary solvent mutually soluble with the solute and primary solvent and having a higher critical temperature than that of primary solvent is used in a low concentration (<20%) to maintain the solute in a transient liquid state. The solute is discharged in the form of long, thin fibers. The fibers are collected at sufficient distance from the orifice to allow them to solidify in the low pressure/temperature region.

  20. Optimization of process parameters for the production of spray dried Ber (Ziziphus jujube L.) powder.

    Science.gov (United States)

    Singh, V K; Pandey, Sheela; Pare, Akash; Singh, R B

    2014-12-01

    The study covers effect of operating variables of spray dryer i.e. inlet temperature (170, 180, 190, 200 and 210 °C,), aspirator blower capacity (40, 50, 60, 70 and 80 %) and feed pump capacity (9, 12, 15, 18, and 21 %) and processing parameters of feed i.e. total soluble solid (TSS) of feed (7.5 %) and encapsulating material, maltodextrin (4, 6, 8, 10, and 12 %), aerosil (1.0 %), citric acid (0.25 %) upon the physical properties (colour, packed density and hygroscopicity) of powder were observed. After complete evaluation and analysis of all the attributes for physical properties i.e. colour, packed density (0.45 g/cc) and hygroscopicity (0.17 g/g dry matter), it was concluded that best quality of Ber powder were obtained at inlet air temperature 190 °C, aspirator blower capacity 60 %, feed pump capacity 15 %, encapsulating material 8 %.

  1. L-Leucine as an excipient against moisture on in vitro aerosolization performances of highly hygroscopic spray-dried powders.

    Science.gov (United States)

    Li, Liang; Sun, Siping; Parumasivam, Thaigarajan; Denman, John A; Gengenbach, Thomas; Tang, Patricia; Mao, Shirui; Chan, Hak-Kim

    2016-05-01

    L-Leucine (LL) has been widely used to enhance the dispersion performance of powders for inhalation. LL can also protect powders against moisture, but this effect is much less studied. The aim of this study was to investigate whether LL could prevent moisture-induced deterioration in in vitro aerosolization performances of highly hygroscopic spray-dried powders. Disodium cromoglycate (DSCG) was chosen as a model drug and different amounts of LL (2-40% w/w) were added to the formulation, with the aim to explore the relationship between powder dispersion, moisture protection and physicochemical properties of the powders. The powder formulations were prepared by spray drying of aqueous solutions containing known concentrations of DSCG and LL. The particle sizes were measured by laser diffraction. The physicochemical properties of fine particles were characterized by X-ray powder diffraction (XRD), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and dynamic vapor sorption (DVS). The surface morphology and chemistry of fine particles were analyzed by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and time-of-flight secondary ion mass spectrometry (ToF-SIMS). In vitro aerosolization performances were evaluated by a next generation impactor (NGI) after the powders were stored at 60% or 75% relative humidity (RH), and 25°C for 24h. Spray-dried (SD) DSCG powders were amorphous and absorbed 30-45% (w/w) water at 70-80% RH, resulting in deterioration in the aerosolization performance of the powders. LL did not decrease the water uptake of DSCG powders, but it could significantly reduce the effect of moisture on aerosolization performances. This is due to enrichment of crystalline LL on the surface of the composite particles. The effect was directly related to the percentage of LL coverage on the surface of particles. Formulations having 61-73% (molar percent) of LL on the particle surface (which correspond to 10-20% (w

  2. Dry powder inhaler formulation of high-payload antibiotic nanoparticle complex intended for bronchiectasis therapy: Spray drying versus spray freeze drying preparation.

    Science.gov (United States)

    Yu, Hong; Teo, Jeanette; Chew, Jia Wei; Hadinoto, Kunn

    2016-02-29

    Inhaled nano-antibiotics have recently emerged as the promising bronchiectasis treatment attributed to the higher and more localized antibiotic exposure generated compared to native antibiotics. Antibiotic nanoparticle complex (or nanoplex in short) prepared by self-assembly complexation with polysaccharides addresses the major drawbacks of existing nano-antibiotics by virtue of its high payload and cost-effective preparation. Herein we developed carrier-free dry powder inhaler (DPI) formulations of ciprofloxacin nanoplex by spray drying (SD) and spray freeze drying (SFD). d-Mannitol and l-leucine were used as the drying adjuvant and aerosol dispersion enhancer, respectively. The DPI formulations were evaluated in vitro in terms of the (1) aerosolization efficiency, (2) aqueous reconstitution, (3) antibiotic release, and (4) antimicrobial activity against respiratory pathogen Pseudomonas aeruginosa. The SFD powders exhibited superior aerosolization efficiency to their SD counterparts in terms of emitted dose (92% versus 66%), fine particle fraction (29% versus 23%), and mass median aerodynamic diameter (3 μm versus 6 μm). The superior aerosolization efficiency of the SFD powders was attributed to their large and porous morphology and higher l-leucine content. While the SFD powders exhibited poorer aqueous reconstitution that might jeopardize their mucus penetrating ability, their antibiotic release profile and antimicrobial activity were not adversely affected. Copyright © 2015 Elsevier B.V. All rights reserved.

  3. A comparative physico-chemical study of chlorapatite and hydroxyapatite: from powders to plasma sprayed thin coatings.

    Science.gov (United States)

    Demnati, I; Grossin, D; Combes, C; Parco, M; Braceras, I; Rey, C

    2012-10-01

    Due to their bioactivity and osteoconductivity, hydroxyapatite (HA) plasma sprayed coatings have been widely developed for orthopedic uses. However, the thermodynamic instability of HA leads frequently to a mixture of phases which limit the functional durability of the coating. This study investigates the plasma spraying of chlorapatite (ClA) powder, known to melt without decomposition, onto pure titanium substrates using a low energy plasma spray system (LEPS). Pure ClA powder was prepared by a solid gas reaction at 950 °C and thermogravimetric analysis showed the good thermal stability of ClA powder in the range 30-1400 °C compared to that of the HA powder. Characterization of ClA coating showed that ClA had a very high crystalline ratio and no other crystalline phase was detected in the coating. HA and ClA coatings composition, microstructure and in vitro bioactivity potential were studied, compared and discussed. In vitro SBF test on HA and ClA coatings revealed the formation of a poorly crystalline apatite on the coating surface suggesting that we could expect a good osteoconductivity especially for the ClA coating prepared by the LEPS system.

  4. Kilogram-scale production of SnO(2) yolk-shell powders by a spray-drying process using dextrin as carbon source and drying additive.

    Science.gov (United States)

    Choi, Seung Ho; Kang, Yun Chan

    2014-05-05

    A simple and general method for the large-scale production of yolk-shell powders with various compositions by a spray-drying process is reported. Metal salt/dextrin composite powders with a spherical and dense structure were obtained by spray drying and transformed into yolk-shell powders by simple combustion in air. Dextrin plays a key role in the preparation of precursor powders for fabricating yolk-shell powders by spray drying. Droplets containing metal salts and dextrin show good drying characteristics even in a severe environment of high humidity. Sucrose, glucose, and polyvinylpyrrolidone are widely used as carbon sources in the preparation of metal oxide/carbon composite powders; however, they are not appropriate for large-scale spray-drying processes because of their caramelization properties and adherence to the surface of the spray dryer. SnO2 yolk-shell powders were studied as the first target material in the spray-drying process. Combustion of tin oxalate/dextrin composite powders at 600 °C in air produced single-shelled SnO2 yolk-shell powders with the configuration SnO2 @void@SnO2 . The SnO2 yolk-shell powders prepared by the simple spray-drying process showed superior electrochemical properties, even at high current densities. The discharge capacities of the SnO2 yolk-shell powders at a current density of 2000 mA g(-1) were 645 and 570 mA h g(-1) for the second and 100th cycles, respectively; the corresponding capacity retention measured for the second cycle was 88 %. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  5. Processamento de achocolatado de cupuaçu por spray-dryer Cupuassu chocolate drink powder processed by spray-dryer

    Directory of Open Access Journals (Sweden)

    Suzana Caetano da Silva Lannes

    2003-03-01

    Full Text Available O achocolatado de cupuaçu é uma mistura do pó de cupuaçu, açúcar, aroma e outros ingredientes constantes da formulação. Este produto formulado foi processado por spray-dryer, gerando um produto seco, pulverizado e instantaneizado. O achocolatado acrescido de água (concentrado passa pelo spray-dryer formando glóbulos de pequeno diâmetro que são arrastados por uma corrente de ar quente. A rápida evaporação de líquido permite manter baixa a temperatura do ar na secagem, não afetando o produto. O pó de cupuaçu não dispersa prontamente em água devido ao seu conteúdo de óleo. Conseqüentemente, necessita-se de uma forma desengordurada para se obter instantaneização. A secagem por spray-dryer reúne as melhores condições de rendimento técnico em comparação com outros processos. Obtiveram rendimentos de processo acima de 20% e a instantaneização completa do produto.Cupuassu chocolate drink powder is a mixture of cupuassu powder, sugar, flavour and other ingredients of formulation. The product was processed by spray-dryer, leading a dry, pulverized and instantised product. The chocolate drink powder with water (concentrated pass through spray-dryer forming small diameter globules that are arrested by a hot air stream. The rapid evaporation allows keeping low temperature at drying air, and no affecting the product. The process is a set of better conditions of technique and economical efficiency in comparison to other process. Cupuassu powder does not disperse readily in water owing to its oil content. Consequently, a form of cocoa with the oil removed is needed to produce an acceptably instant drink. The results obtained were satisfactory, due to the complete instantisation of the product after processing.

  6. Cr3C2-NiCr HVOF-Sprayed Coatings: Microstructure and Properties Versus Powder Characteristics and Process Parameters

    Science.gov (United States)

    Prudenziati, Maria; Gazzadi, Gian Carlo; Medici, Marcello; Dalbagni, Gregorio; Caliari, Marco

    2010-03-01

    Two 75%Cr3C2-25%NiCr feedstock powders with the same size distribution but different production process were characterized and found quite different in terms of morphology and phase composition. The powders were sprayed in a HVOF Diamond Jet (Sulzer Metco DJ-2600) torch with five different values of the oxygen-to-hydrogen ratio in order to assess the influence of this parameter on the microstructure and properties of the coatings. The results show that the closed and dense microstructure of one powder (Woka 7302) results in coatings with lower amount of decarburization, less oxide formation and higher toughness compared to coatings from the other powder (Praxair 1375). It was found that the O2/H2 ratio impacts mainly on the Young’s modulus, which almost doubled by changing the ratio from 0.40 to 0.50, and on toughness, but does not notably affect the Vickers hardness.

  7. Effect of drying parameters on physiochemical and sensory properties of fruit powders processed by PGSS-, Vacuum- and Spray-drying.

    Science.gov (United States)

    Feguš, Urban; Žigon, Uroš; Petermann, Marcus; Knez, Željko

    2015-01-01

    Aim of this experimental work was to investigate the possibility of producing fruit powders without employing drying aid and to investigate the effect of drying temperatures on the final powder characteristics. Raw fruit materials (banana puree, strawberry puree and blueberry concentrate) were processed using three different drying techniques each operating at a different temperature conditions: vacuum-drying (-27-17 °C), Spray-drying (130-160 °C) and PGSS-drying (112-152 °C). Moisture content, total colour difference, antioxidant activity and sensory characteristics of the processed fruit powders were analysed. The results obtained from the experimental work indicate that investigated fruit powders without or with minimal addition of maltodextrin can be produced. Additionally, it was observed that an increase in process temperature results in a higher loss of colour, antioxidant activity and intensity of the flavour profile.

  8. Influence of an ultrasonic nozzle in spray-drying and storage on the properties of blueberry powder and microcapsules.

    Science.gov (United States)

    Tatar Turan, Feyza; Cengiz, Alime; Sandıkçı, Dilara; Dervisoglu, Muhammet; Kahyaoglu, Talip

    2016-09-01

    Recently, ultrasonic nozzle technology has been applied in spray-drying because of its numerous advantages, including providing more uniform droplets and reducing damage observed in bioactive compounds. In this study, the production of blueberry powders and microcapsules by using an ultrasonic spray nozzle was investigated. Firstly, the important ultrasonic nozzle parameters were optimised by using response surface methodology and compared with a conventional nozzle (control). Secondly, powder and microcapsules obtained at the optimum point were stored at 22 °C and 35 °C at 0.32 water activity (aw ). The optimum conditions were estimated as 125 °C inlet air temperature, 9 W ultrasonic power and 8% feed pump rate. There was significantly difference (P food industry. © 2016 Society of Chemical Industry. © 2016 Society of Chemical Industry.

  9. The Production of a Stable Infliximab Powder: The Evaluation of Spray and Freeze-Drying for Production

    Science.gov (United States)

    Kanojia, Gaurav; Have, Rimko ten; Bakker, Arjen; Wagner, Koen; Frijlink, Henderik W.; Kersten, Gideon F. A.; Amorij, Jean-Pierre

    2016-01-01

    In prospect of developing an oral dosage form of Infliximab, for treatment of Crohn’s disease and rheumatoid arthritis, freeze-drying (vial vs Lyoguard trays) and spray-drying were investigated as production method for stable powders. Dextran and inulin were used in combination with sucrose as stabilizing excipients. The drying processes did not affect Infliximab in these formulations, i.e. both the physical integrity and biological activity (TNF binding) were retained. Accelerated stability studies (1 month at 60°C) showed that the TNF binding ability of Infliximab was conserved in the freeze-dried formulations, whereas the liquid counterpart lost all TNF binding. After thermal treatment, the dried formulations showed some chemical modification of the IgG in the dextran-sucrose formulation, probably due to Maillard reaction products. This study indicates that, with the appropriate formulation, both spray-drying and freeze-drying may be useful for (bulk) powder production of Infliximab. PMID:27706175

  10. Efficacy of Pseudomonas fluorescens (Pf-CL145A) spray dried powder for controlling zebra mussels adhering to test substrates

    Science.gov (United States)

    Luoma, James A.; Severson, Todd J.; Weber, Kerry L.; Mayer, Denise A.

    2015-01-01

    A mobile bioassay trailer was used to assess the efficacy of Pseudomonas fluorescens (Pf-CL145A) spray dried powder (SDP) formulation for controlling zebra mussels (Dreissena polymorpha) from two midwestern lakes: Lake Carlos (Alexandria, Minnesota) and Shawano Lake (Shawano, Wisconsin). The effects of SDP exposure concentration and exposure duration on zebra mussel survival were evaluated along with the evaluation of a benthic injection application technique to reduce the amount of SDP required to induce zebra mortality.

  11. High-Temperature Solid Lubricant Coating by Plasma Spraying Using Metal-Metal Clad Powders

    Science.gov (United States)

    Zhang, Tiantian; Lan, Hao; Yu, Shouquan; Huang, Chuanbing; Du, Lingzhong; Zhang, Weigang

    2017-08-01

    NiCr/Ag-Mo composite coating was fabricated by atmospheric plasma spray technology using clad powders as the feedstock. Its tribological properties at variable temperature were evaluated using a ball-on-disk high-temperature tribometer in air. The results showed that compared with NiCr, the NiCr/Ag-Mo composite coating exhibited better lubrication effect and higher wear resistance at all test temperatures, especially above 600 °C. At 800 °C, NiCr/Ag-Mo composite coating showed the lowest friction coefficient of about 0.2 and its corresponding wear rate reached 2.5 × 10-5 mm3/Nm. Characterizations of NiCr/Ag-Mo composite coating revealed that at temperatures below 400 °C, Ag was smeared and spread onto the wear surface, reducing the friction and wear. At temperature above 500 °C, the Ag2MoO4 lubrication film formed by tribo-oxidation significantly improved the coating's lubrication effect and wear resistance.

  12. A study on the decontamination of insoles colonized by Trichophyton rubrum: effect of terbinafine spray powder 1% and terbinafine spray solution 1%.

    Science.gov (United States)

    Feuilhade de Chauvin, M

    2012-07-01

    Shoes worn with bare feet function as a fungal reservoir and lead to persistent dermatophytosis. This study was designed to evaluate two formulations of terbinafine (1% spray powder or solution) to treat the insoles of shoes colonized by skin scales infected with Trichophyton rubrum and to determine the contact time necessary to achieve decontamination. Infected skin scales weighing 0.5 g, taken from the feet of patients with confirmed T. rubrum infection, was dispersed onto insoles pre-moistened with sterile saline solution (to mimic perspiration). Three types of insole were tested (felt, latex, leather). After inoculation, insoles were placed separately in new cardboard boxes at ambient temperature, and re-humidified with sterile normal saline solution for 48 h before being treated; untreated insoles served as controls. Scales were scraped off at 48 h or 96 h, and dropped into tubes of Sabouraud agar, incubated at 27°C and examined at 3 and 6 weeks. Cultures from all control insoles showed numerous T. rubrum colonies. In contrast, cultures from all insoles treated with a single application of terbinafine 1% spray solution or powder, and taken after 48 h or 96 h contact with the product, remained sterile at 3 weeks and 6 weeks. This study demonstrated the successful treatment of insoles colonized by T. rubrum-infected skin scales. Terbinafine 1% spray solution and powder showed good efficacy; the dermatophyte could no longer be cultured 48 h after a single application of terbinafine. © 2011 The Author. Journal of the European Academy of Dermatology and Venereology © 2011 European Academy of Dermatology and Venereology.

  13. Effect of spray drying and subsequent processing conditions on residual moisture content and physical/biochemical stability of protein inhalation powders.

    Science.gov (United States)

    Maa, Y F; Nguyen, P A; Andya, J D; Dasovich, N; Sweeney, T D; Shire, S J; Hsu, C C

    1998-05-01

    To understand the effect of spray drying and powder processing environments on the residual moisture content and aerosol performance of inhalation protein powders. Also, the long-term effect of storage conditions on the powder's physical and biochemical stability was presented. Excipient-free as well as mannitol-formulated powders of a humanized monoclonal antibody (anti-IgE) and recombinant human deoxyribonuclease (rhDNase) were prepared using a Buchi 190 model spray dryer. Residual moisture content and moisture uptake behavior of the powder were measured using thermal gravimetric analysis and gravimetric moisture sorption isotherm, respectively. Protein aggregation, the primary degradation product observed upon storage, was determined by size-exclusion HPLC. Aerosol performance of the dry powders was evaluated after blending with lactose carriers using a multi-stage liquid impinger (MSLI). Spray-dried powders with a moisture level (approximately 3%) equivalent to the freeze-dried materials could only be achieved using high-temperature spray-drying conditions, which were not favorable to large-male manufacturing, or subsequent vacuum drying. These dry powders would equilibrate with the subsequent processing and storage environments regardless of the manufacturing condition. As long as the relative humidity of air during processing and storage was lower than 50%, powders maintained their aerosol performance (fine particle fraction). However, powders stored under drier conditions exhibited better long-term protein biochemical stability. Manufacturing, powder processing, and storage environments affected powder's residual moisture level in a reversible fashion. Therefore, the storage condition determined powder's overall stability, but residual moisture had a greater impact on protein chemical stability than on powder physical stability.

  14. Use of Cold Gas Dynamic Spraying of bi-metallic powder mixtures as alternative to classic powder metallurgy route for producing intermetallic materials

    Directory of Open Access Journals (Sweden)

    Vit Jan

    2016-06-01

    Full Text Available The paper presents cold gas dynamic spraying (or Cold Spray as a novel surface treatment technology capable not only of surface modifications but also being used as bulk creating technology. This is demonstrated on numerous samples where bi-metallic powder feedstock is deposited into bulk, self-standing pieces of material that does not need the support of substrate. Mixtures from the group of Fe, Al, Ti, Ni, Cu were used for the initial bi-metallic mixtures. The deposited samples were then subjected to annealing at temperatures ranging from 300 to 1100°C in protective atmosphere and resulting morphologies and microstructures were analysed. Generally materials with high proportion of intermetallic phase content were obtained. These are discussed as potential scaffolds for metal or polymer matrix composites or as hi temperature resistive supports for catalysts with filter functions.

  15. Structural, functional and in vitro digestion characteristics of spray dried fish roe powder stabilised with gum arabic.

    Science.gov (United States)

    Binsi, P K; Natasha, Nayak; Sarkar, P C; Muhamed Ashraf, P; George, Ninan; Ravishankar, C N

    2017-04-15

    Fish roes are considered as nutritionally valuable for their high content of essential fatty acids and amino acids. However, roe lipids undergo considerable extent of oxidation during processing and storage, imparting objectionable bitter taste and rancid flavour to roe products. Hence, the objective of the study was to reconstitute the roe mass and microencapsulate lipid fraction, so that small oil droplets are entrapped within a dry matrix of roe proteins during spray drying. Prior to spray drying, the emulsion was stabilised with gum arabic as it also act as a co-wall polymer. The microscopic images indicated presence of larger aggregates in unstabilised powder (RC) compared to well-separated particles in stabilised powder (RG). Incorporation of gum arabic retarded rancidity development during storage. In vitro digestive pattern of roe powder indicated higher amount of oil release in RG. These observations highlight the potential of converting the soft textured carp roe mass into stable fish roe powder with superior storage stability and functionality. Copyright © 2016 Elsevier Ltd. All rights reserved.

  16. Preparation of Spherical Zn-Substituted Tricalcium Phosphate Powder by Ultrasonic Spray-Pyrolysis Technique and Its Characterization

    Directory of Open Access Journals (Sweden)

    Hiroki Nishikawa

    2016-01-01

    Full Text Available Zinc, an essential trace element, has a stimulatory effect on bone formation. To enhance the osteoconduction of implant materials such as hydroxyapatite and tricalcium phosphate (TCP, zinc was incorporated into them. In this study, we have synthesized spherical zinc-substituted TCP (Zn-TCP powders using ultrasonic spray-pyrolysis technique, fabricated Zn-TCP ceramics, and characterized their powder properties. Four kinds of Zn-TCPs with various amounts of zinc content were prepared, to examine the influence of zinc addition to the crystal structure of TCP and to compare the different Zn-TCPs with each other. Zn-TCP ceramics were fabricated from the resulting powders under different sintering temperatures. Zn-TCP samples were analyzed and led to the following results: the resulting powders were composed of α- and β-TCP phases, whereas the fabricated ceramics mainly consisted of β-TCP phase. The determination of zinc content in the resulting powders and fabricated ceramics showed a maximum content of ~12 mol%. The resulting powders consisted of spherical particles with diameters <2 μm. The lattice constants of ceramics did not show a significant change of the a-axis, b-axis, and c-axis. The bulk density of Zn-TCPs showed their maximum at 1100°C, while the bulk density of Zn-TCP(0 was greatest at 1000°C.

  17. Superiority of wet-milled over dry-milled superfine powdered activated carbon for adsorptive 2-methylisoborneol removal.

    Science.gov (United States)

    Pan, Long; Matsui, Yoshihiko; Matsushita, Taku; Shirasaki, Nobutaka

    2016-10-01

    Superfine powdered activated carbon (SPAC), which is produced from conventionally sized powdered activated carbon (PAC) by wet milling in a bead mill, has attracted attention for its high adsorptive removal ability in both research and practice. In this study, the performance of dry-milled SPAC was investigated. 2-Methylisoborneol (MIB), an earthy-musty compound commonly targeted by water treatment systems, was used as the target adsorbate. Dry-milled SPAC exhibited lower adsorptive removal of MIB than wet-milled SPAC, even when both SPACs were produced from the same PAC and were composed of particles of the same size. One reason for the lower removal of MIB by the dry-milled SPAC was a higher degree of aggregation in the dry-milled SPAC after production; as a result the apparent particle size of dry-milled SPAC was larger than that of wet-milled SPAC. The dry-milled SPAC was also more negatively charged than the wet-milled SPAC, and, owing to its higher repulsion, it was more amenable to dispersion by ultrasonication. However, even after the dry-milled SPAC was ultrasonicated so that its apparent particle size was similar to or less than that of the wet-milled SPAC, the dry-milled SPAC was still inferior in adsorptive removal to the wet-milled SPAC. Therefore, another reason for the lower adsorptive removal of dry-milled SPAC was its lower equilibrium adsorption capacity due to the oxidation during the milling. The adsorption kinetics by SPACs with different degrees of particle aggregation were successfully simulated by a pore diffusion model and a fractal aggregation model. Copyright © 2016 Elsevier Ltd. All rights reserved.

  18. [Study on Xinyueshu spray drying assisted with copovidone and its effect on powder property].

    Science.gov (United States)

    Jiang, Yan-Rong; Zhang, Zhen-Hai; Ding, Dong-Mei; Yan, Hong-Mei; Hu, Shao-Ying; Jia, Xiao-Bin

    2013-12-01

    To study the application characteristics of copovidone (PVP-S630) in Xinyueshu extracts during the spray drying process, and its effect on such pharmaceutical properties as micromeritics and drug release behavior. PVP-S630 was added into Xinyueshu extracts to study on the spray drying, the effect of different dosages of PVP-S630 against the wall sticking effect of the spray drying, as well as the power property of Xinyueshu spray drying power and the dissolution in vitro behavior of the effective component of hyperoside. The results showed that PVP-S630 revealed a significant anti-wall sticking effect, with no notable change in the grain size of the spray drying power, increase in the fluidity, improvement in the moisture absorption and remarkable rise in the dissolution in vitro behavior of hyperoside. It was worth further studying the application of PVP-S630 in spray drying power of traditional Chinese medicine.

  19. Hydroxypropylcellulose controlled release tablet matrix prepared by wet granulation: effect of powder properties and polymer composition

    Directory of Open Access Journals (Sweden)

    Antonio Zenon Antunes Teixeira

    2009-02-01

    Full Text Available The aim of this study was to attain 100% drug release of caffeine after 24 h from hydroxypropylcellulose (HPC tablet matrices and to investigate the effect of co-excipient. Physical properties of the powders were evaluated and suggested for a wet granulation process. The tablet containing caffeine was formulated by different weight ratios of hydrophilic polymers. The results of polymer evaluation confirmed that the increase of HPC level with the same drug content significantly decreased the rate of drug release. The presence of co-polymer excipients carboxymethylcellulose (CMC and polyvinylpyrrolidone (PVP in the tablet matrix was also investigated. The release rate was also controlled by low levels of CMC (O objetivo deste estudo é desenvolver a liberação 100% da droga cafeína em 24 horas em comprimidos matrizes e investigar o uso de hidroxipropilcelulose (HPC mais os efeitos de co-excipiente. As propriedades físicas dos pós foram avaliadas assim como seu uso no processo de granulação úmida. O comprimido contendo a cafeína foi formulado por diferentes relações de peso dos polímeros hidrofílicos. Os resultados da avaliação do polímero confirmaram que o aumento do nível de HPC com o mesmo índice da droga diminuiu significativamente a taxa de liberação da droga. A presença do co-polímero excipiente carboximetilcelulose (CMC e do polivinilpirrolidona (PVP na matriz do comprimido foi também investigado. A taxa de liberação foi controlada principalmente por baixos níveis de CMC (< 10% enquanto PVP não mostrou efeito diferente considerável. A melhor taxa de liberação de cafeína 100% em 24 horas foi obtida quando 10% da lactose monoidrato foi adicionado na formulação.

  20. Production and characterization of spray-dried theophylline powders prepared from fresh milk for potential use in paediatrics.

    Science.gov (United States)

    Aguiar, João P; Fernandes, Tânia A P; Nese, Carlotta; Fernandes, Ana I; Pinto, João F

    2017-05-01

    This work evaluates the potential of using fresh milk to deliver theophylline to children. Theophylline-fresh milk systems were prepared using different solids ratios (0 : 1-1 : 0) and three fat contents in commercial milks (low, medium and high), which were spray-dried at different inlet air temperatures (Tinlet - 105, 130 and 150 °C). The process was evaluated for yield and the resulting powders for moisture content (MC), particle size and shape, density and wettability. Theophylline-milk potential interactions (differential scanning calorimetry (DSC) and FT-IR) and chemical (theophylline content) and microbiological stability of powders (shelf and in-use) were also evaluated. The production yield (13.6-76.0%), MC (0.0-10.3%) and contact angles in water (77.29-93.51°) were significantly (P Theophylline content remained stable after 6 months of storage, before extemporaneous reconstitution. After reconstitution in water, low-fat milk samples (stored at 4 °C) met the microbial pharmacopoeia criteria for up to 7 days. No theophylline-milk components interaction was observed. Spray-dried milk-composed powders may be used as vehicles for theophylline delivery in paediatrics following further characterization and in-vivo evaluation. © 2016 Royal Pharmaceutical Society.

  1. Particle Morphology Effects on Flow Characteristics of PS304 Plasma Spray Coating Feedstock Powder Blend

    Science.gov (United States)

    Stanford, Malcolm K.; DellaCorte, Christopher; Eylon, Daniel

    2002-01-01

    The effects of BaF2-CaF 2 particle morphology on PS304 feedstock powder flow ability have been investigated. BaF2-CaF2 eutectic powders were fabricated by comminution (angular) and by gas atomization (spherical). The fluoride powders were added incrementally to the other powder constituents of the PS304 feedstock: nichrome, chromia, and silver powders. A linear relationship between flow time and concentration of BaF2-CaF2 powder was found. Flow of the powder blend with spherical BaF2-CaF2 was better than the angular BaF2-CaF2. Flow ability of the powder blend with angular fluorides decreased linearly with increasing fluoride concentration. Flow of the powder blend with spherical fluorides was independent of fluoride concentration. Results suggest that for this material blend, particle morphology plays a significant role in powder blend flow behavior, offering potential methods to improve powder flow ability and enhance the commercial potential. These findings may have applicability to other difficult-to-flow powders such as cohesive ceramics.

  2. 9 CFR 590.544 - Spray process powder; definitions and requirements.

    Science.gov (United States)

    2010-01-01

    ... removed from the primary or main drying chamber while the drying unit is in operation. (2) Secondary... bag collector chamber while the drying unit is in operation. (3) Sweep-down powder is that powder... each continuous operation shall be checked for improperly dried or scorched powder. ...

  3. Cluster model of amorphized particles formation by plasma spraying of metallic powder

    Science.gov (United States)

    Barakhtin, Boris K.; Nesterova, E. V.

    1999-05-01

    Multifunctional coatings from materials with amorphized microcrystalline or nano-phase structure cause a considerable scientific and practical interest. With their help it is to manufacture heat resistant neutralizers of harmful ejections, to produce ecologically clean sources of electric current, to design electromagnetic protective shields and to fabricate a lot of other technical products. The variety of application and a unique complex of operating characteristics (ductility, strength, magnetic and chemical properties) are governed by the basic peculiarity of material in amorphized state - its thermodynamic instability. In comparison with traditional thermodynamically equilibrium metallic alloys, the kinetics of structure changes in amorphous materials is quite different. Thus, it is suggested, that they have peculiar defects (phasonics) which are not typical of materials in crystalline state, they have no translational symmetry and elementary cells. In the process of coatings forming with non-equilibrium structure states can be realized in them, which are characterized by a fluctuation type of origin, entropy export, appearance of space or temporary symmetry uncertainty of the transition direction 'order $ARLR disorder' in bifurcation points. The aforesaid explains a great scientific (not only practical) interest in the structure study of disordered medium. Functional coatings with amorphized, nano- and microcrystalline structure components formed on copper substrate by plasma spraying of dispersed (to 50 mcm) Ni-Al powder. According to the constitutional diagram it was expected to obtain a mixture from equilibrium intermetallide phases NiAl3 + Ni2Al3. The experimental results and investigations performed by X-ray structure, X-ray spectrum and electron microscopy techniques have shown it is possible to obtain phases of variable composition (Ni)m(Al)n with Ni content from 25 to 75 vol.%, including NiAl. It turned out that in the process of spraying the

  4. Investigation of the changes in aerosolization behavior between the jet-milled and spray-dried colistin powders through surface energy characterization

    Science.gov (United States)

    Jong, Teresa; Li, Jian; Mortonx, David A.V.; Zhou, Qi (Tony); Larson, Ian

    2016-01-01

    This study aimed to investigate the surface energy factors behind improved aerosolization performance of spray-dried colistin powder formulations compared to those produced by jet-milling. Inhalable colistin powder formulations were produced by jet-milling or spray-drying (with or without L-leucine). Scanning electron micrographs showed the jet-milled particles had irregularly angular shapes, while the spray-dried particles were more spherical. Significantly higher fine particle fractions (FPFs) were measured for the spray-dried (43.8-49.6%) vs. the jet-milled formulation (28.4 %) from a Rotahaler at 60L/min; albeit the size distribution of the jet-milled powder was smaller. Surprisingly, addition of L-leucine in the spray drying feed-solution gave no significant improvement in FPF. As measured by inverse gas chromatography, spray-dried formulations had significantly (pspray-dried formulation with or without L-leucine. Based upon our previous findings in the self-assembling behavior of colistin in aqueous solution and the surface energy data obtained here, we propose the self-assembly of colistin molecules during spray-drying, contributed significantly to the reduction of surface free energy and the superior aerosolization performance. PMID:26886330

  5. Design, characterization, and aerosolization of organic solution advanced spray-dried moxifloxacin and ofloxacin dipalmitoylphosphatidylcholine (DPPC) microparticulate/nanoparticulate powders for pulmonary inhalation aerosol delivery

    Science.gov (United States)

    Duan, Jinghua; Vogt, Frederick G; Li, Xiaojian; Hayes, Don; Mansour, Heidi M

    2013-01-01

    The aim of this study was to design and develop respirable antibiotics moxifloxacin (MOXI) hydrochloride and ofloxacin (OFLX) microparticles and nanoparticles, and multifunctional antibiotics particles with or without lung surfactant 1,2-dipalmitoyl-sn-glycero-3-phosphocholine (DPPC) for targeted dry powder inhalation delivery as a pulmonary nanomedicine. Particles were rationally designed and produced by advanced spray-drying particle engineering from an organic solution in closed mode (no water) from dilute solution. Scanning electron microscopy indicated that these particles had both optimal particle morphology and surface morphology, and the particle size distributions were suitable for pulmonary delivery. Comprehensive and systematic physicochemical characterization and in vitro aerosol dispersion performance revealed significant differences between these two fluoroquinolone antibiotics following spray drying as drug aerosols and as cospray-dried antibiotic drug: DPPC aerosols. Fourier transform infrared spectroscopy and confocal Raman microspectroscopy were employed to probe composition and interactions in the solid state. Spray-dried MOXI was rendered noncrystalline (amorphous) following organic solution advanced spray drying. This was in contrast to spray-dried OFLX, which retained partial crystallinity, as did OFLX:DPPC powders at certain compositions. Aerosol dispersion performance was conducted using inertial impaction with a dry powder inhaler device approved for human use. The present study demonstrates that the use of DPPC offers improved aerosol delivery of MOXI as cospray-dried microparticulate/nanoparticulate powders, whereas residual partial crystallinity influenced aerosol dispersion of OFLX and most of the compositions of OFLX:DPPC inhalation powders. PMID:24092972

  6. Investigation of the Wear and Hardness Behaviour of Aluminium Alloy Coated Using the Powder Flame Spraying Method

    Directory of Open Access Journals (Sweden)

    Nurullah KIRATLI

    2009-03-01

    Full Text Available In this study, the wear behavior of aluminum alloy AL 5754 ( Etial 53 coated with powders of 10Al-Cu alloy (RotoTec® 19850 and 15Cr7Fe-Ni alloy (RotoTec® 19985 using powder flame spraying method has been investigated. To avoid thermal expansions between substrate and coating materials, Ni-Al RotoTec® 51000 was used as binding material. The wear test was performed on a pin-on-disc test apparatus. As an abrasive material, a SiC, 800 sandpaper was used. The wear tests of coated materials were carried out at room temperature and at 1.0m/s sliding speed with 0.35 and 0.70MPa pressures. To characterize coated specimens, they have been examined with optical microscope. As a result, it is found that the both coating materials have improved wear resistance.

  7. Aerodynamic properties, solubility and in vitro antibacterial efficacy of dry powders prepared by spray drying: Clarithromycin versus its hydrochloride salt.

    Science.gov (United States)

    Manniello, Michele Dario; Del Gaudio, Pasquale; Porta, Amalia; Aquino, Rita Patrizia; Russo, Paola

    2016-07-01

    Antibiotic therapy for a direct administration to the lung in cystic fibrosis patients has to provide suitable availability, possibly in the lower respiratory tract, characterized by the presence of thick secretions. One of the crucial steps in the therapeutic management of the respiratory disease could be the drug solubilization directly in this site of action. The aim of the study was to prepare respirable powders of clarithromycin, while improving drug aqueous solubility. With this aim, several batches of micronized particles were prepared by spray drying different feed solutions, varying the solvent composition (water/isopropyl alcohol ratio), the drug concentration and pH of the liquid feeds. Particle size distribution of raw materials and engineered particles was determined using a light-scattering laser granulometer while particle morphology was assessed by scanning electron microscopy. The in vitro deposition of the micronized clarithromycin powders was evaluated by means of a Single-Stage Glass Impinger using the RS01 model7 by Plastiape® as device for the aerosolization. Solubility measurements of raw and spray-dried (SD) drug were carried out at 37°C in phosphate buffer (0.05M, pH 6.8). Results indicate that morphology and aerodynamic properties of SD particles were strongly influenced by organic solvent concentration and pH of the liquid feeds processed, both modifying drug solubility. Spherical particles and crystals were obtained at higher pH and lower organic solvent content, while wrinkled particles with very interesting aerodynamic properties and higher drug solubility were obtained at lower pH values. Thanks to a fine tuning of the process parameters and liquid feed composition, we produced SD powders with good aerodynamic properties, without using any excipients. Furthermore, SD powders of clarithromycin hydrochloric salt showed higher activity against Pseudomonas aeruginosa growth, compared to clarithromycin raw material. Copyright © 2016

  8. A comparison between spray drying and spray freeze drying for dry powder inhaler formulation of drug-loaded lipid-polymer hybrid nanoparticles.

    Science.gov (United States)

    Wang, Yajie; Kho, Katherine; Cheow, Wean Sin; Hadinoto, Kunn

    2012-03-15

    Lipid-polymer hybrid nanoparticles - polymeric nanoparticles enveloped by lipid layers - have emerged as a potent therapeutic nano-carrier alternative to liposomes and polymeric nanoparticles. Herein we perform comparative studies of employing spray drying (SD) and spray freeze drying (SFD) to produce inhalable dry-powder form of drug-loaded lipid-polymer hybrid nanoparticles. Poly(lactic-co-glycolic acid), lecithin, and levofloxacin are employed as the polymer, lipid, and drug models, respectively. The hybrid nanoparticles are transformed into micro-scale nanoparticle aggregates (or nano-aggregates) via SD and SFD, where the effects of (1) different excipients (i.e. mannitol, polyvinyl alcohol (PVA), and leucine), and (2) nanoparticle to excipient ratio on nano-aggregate characteristics (e.g. size, flowability, aqueous reconstitution, aerosolization efficiency) are examined. In both methods, PVA is found more effective than mannitol for aqueous reconstitution, whereas hydrophobic leucineis needed to achieve effective aerosolization as it reduces nano-aggregate agglomeration. Using PVA, both methods are equally capable of producing nano-aggregates having size, density, flowability, yield and reconstitutibility in the range ideal for inhaled delivery. Nevertheless, nano-aggregates produced by SFD are superior to SD in terms of their aerosolization efficiency manifested in the higher emitted dose and fine particle fraction with lower mass median aerodynamic diameter. Copyright © 2012 Elsevier B.V. All rights reserved.

  9. The effect of acidification of liquid whey protein concentrate on the flavor of spray-dried powder.

    Science.gov (United States)

    Park, Curtis W; Bastian, Eric; Farkas, Brian; Drake, MaryAnne

    2014-07-01

    which the solutions were adjusted after spray drying. Preacidification to pH 3.5 increased recovery of D₁₂-hexanal in liquid WPC and decreased recovery of D₁₂-hexanal in the resulting powder when evaluated at pH 6.5 or 5.5. These results demonstrate that acidification of liquid WPC80 to pH 3.5 before spray drying decreases off-flavors in spray-dried WPC and suggest that the mechanism for off-flavor reduction is the decreased protein interactions with volatile compounds at low pH in liquid WPC or the increased interactions between protein and volatile compounds in the resulting powder. Copyright © 2014 American Dairy Science Association. Published by Elsevier Inc. All rights reserved.

  10. Evaluation of folic acid release from spray dried powder particles of pectin-whey protein nano-capsules.

    Science.gov (United States)

    Assadpour, Elham; Jafari, Seid-Mahdi; Maghsoudlou, Yahya

    2017-02-01

    Our main goal was to evaluate release kinetics of nano-encapsulated folic acid within a double W 1 /O/W 2 emulsion. First, W 1 /O nano-emulsions loaded with folic acid were prepared and re-emulsified into an aqueous phase (W 2 ) containing single whey protein concentrate (WPC) layer or double layer complex of WPC-pectin to form W 1 /O/W 2 emulsions. Final double emulsions were spray dried and their microstructure was analyzed in terms of scanning electron microscopy (SEM), and Fourier Transform Infrared spectroscopy (FTIR). Also the release trends of folic acid were determined and fitted with experimental models of zero and first order, Higuchi, and Hixson-Crowell. It was revealed that folic acid nano-capsules made with Span as the surfactant had the lowest release rate in acidic conditions (pH=4) and highest release in the alkaline conditions (pH=11). The best model fitting for folic acid release data was observed for single layer WPC encapsulated powders with the highest R 2 . Our FTIR data showed there was no chemical interaction between WPC and pectin in double layered capsules and based on SEM results, single WPC layered capsules resulted in smooth and uniform particles which by incorporating pectin, some wrinkles and shrinkage were found in the surface of spray dried powder particles. Copyright © 2016 Elsevier B.V. All rights reserved.

  11. Vacuum plasma sprayed coatings using ionic silver doped hydroxyapatite powder to prevent bacterial infection of bone implants.

    Science.gov (United States)

    Guimond-Lischer, Stefanie; Ren, Qun; Braissant, Olivier; Gruner, Philipp; Wampfler, Bruno; Maniura-Weber, Katharina

    2016-03-10

    Fast and efficient osseointegration of implants into bone is of crucial importance for their clinical success; a process that can be enhanced by coating the implant surface with hydroxyapatite (HA) using the vacuum plasma spray technology (VPS). However, bacterial infections, especially the biofilm formation on implant surfaces after a surgery, represent a serious complication. With ever-increasing numbers of antibiotic-resistant bacteria, there is great interest in silver (Ag) as an alternative to classical antibiotics due to its broad activity against Gram-positive and Gram-negative bacterial strains. In the present study, silver ions were introduced into HA spray powder by ion exchange and the HA-Ag powder was applied onto titanium samples by VPS. The Ag-containing surfaces were evaluated for the kinetics of the silver release, its antibacterial effect against Staphylococcus aureus as well as Escherichia coli, and possible cytotoxicity against human bone cells. The HA-Ag coatings with different concentrations of Ag displayed mechanical and compositional properties that fulfill the regulatory requirements. Evaluation of the Ag release kinetic showed a high release rate in the first 24 h followed by a decreasing release rate over the four subsequent days. The HA-Ag coatings showed no cytotoxicity to primary human bone cells while exhibiting antibacterial activity to E. coli and S. aureus.

  12. Towards a more desirable dry powder inhaler formulation: large spray-dried mannitol microspheres outperform small microspheres.

    Science.gov (United States)

    Kaialy, Waseem; Hussain, Tariq; Alhalaweh, Amjad; Nokhodchi, Ali

    2014-01-01

    To investigate, for the first time, the performance of a dry powder inhaler (DPI, Aerolizer(®)) in the case of a model drug (i.e. albuterol sulphate) formulated with spray dried mannitol carrier particles with homogeneous shape and solid-state form but different sizes. Spray dried mannitol (SDM) particles were characterized in terms of size, surface area, morphology, water content, solid-state, density and electrostatic charge by a novel approach. DPI formulations composed of SDM and albuterol sulphate (AS) were prepared and evaluated in terms of drug content homogeneity and in vitro aerosolization performance. All SDM particles generated similar fine particle fractions of AS. Formulations consisting of larger SDM particles demonstrated better drug content homogeneity, reduced amounts of drug loss and reduced oropharyngeal deposition. Comparing different SDM products demonstrated that SDM powders with relatively poorer flowability, wider size distributions and higher charge density generated DPI formulations with poorer drug content homogeneity and deposited higher amount of drug on the inhaler, mouthpiece adaptor and throat. DPI formulation total desirability increased linearly with the mean diameter of SDM. Particle shape and solid-state form of mannitol could dominate over carrier size, bulk density, flowability and charge in terms of determining the aerosolization behaviour of AS formulated with mannitol carrier, at least within the experimental protocols applied in the present study.

  13. Low hygroscopic spray-dried powders with trans-glycosylated food additives enhance the solubility and oral bioavailability of ipriflavone.

    Science.gov (United States)

    Fujimori, Miki; Kadota, Kazunori; Kato, Kouki; Seto, Yoshiki; Onoue, Satomi; Sato, Hideyuki; Ueda, Hiroshi; Tozuka, Yuichi

    2016-01-01

    The improvement in the solubility and dissolution rate may promote a superior absorption property towards the human body. The spray-dried powders (SDPs) of ipriflavone, which was used as a model hydrophobic flavone, with trans-glycosylated rutin (Rutin-G) showed the highest solubilizing effect of ipriflavone among three types of trans-glycosylated food additives. The SDPs of ipriflavone with Rutin-G have both a significant higher dissolution rate and solubility enhancement of ipriflavone. This spray-dried formulation of ipriflavone with Rutin-G exhibited a low hygroscopicity as a critical factor in product preservation. In addition, an improvement in the oral absorption of ipriflavone was achieved by means of preparing composite particles of ipriflavone/Rutin-G via spray drying, indicating a 4.3-fold increase in the area under the plasma concentration-time curve compared with that of untreated ipriflavone. These phenomena could be applicable to food ingredients involving hydrophobic flavones for producing healthy food with a high quality. Copyright © 2015 Elsevier Ltd. All rights reserved.

  14. Particle Size Effects on Flow Properties of PS304 Plasma Spray Feedstock Powder Blend

    Science.gov (United States)

    Stanford, Malcolm K.; DellaCorte, Christopher; Eylon, Daniel

    2002-01-01

    The effects of BaF2-CaF2 particle size and size distribution on PS304 feedstock powder flowability have been investigated. Angular BaF2-CaF2 eutectic powders were produced by comminution and classified by screening to obtain 38 to 45 microns 45 to 106 microns, 63 to 106 microns, 45 to 53 microns, 63 to 75 microns, and 90 to 106 microns particle size distributions. The fluorides were added incrementally from 0 to 10 wt% to the other powder constituents of the PS304 feedstock: nichrome, chromia, and silver powders. The flow rate of the powder blends decreased linearly with increasing concentration of the fluorides. Flow was degraded with decreasing BaF2-CaF2 particle size and with increasing BaF2-CaF2 particle size distribution. A semiempirical relationship is offered to describe the PS304 powder blend flow behavior. The Hausner Ratio confirmed the funnel flow test results, but was slightly less sensitive to differences in BaF2-CaF2 particle size and size distribution. These findings may have applicability to other powders that do not flow easily, such as ceramic powders.

  15. Co-spray-dried mannitol-ciprofloxacin dry powder inhaler formulation for cystic fibrosis and chronic obstructive pulmonary disease.

    Science.gov (United States)

    Adi, Handoko; Young, Paul M; Chan, Hak-Kim; Agus, Helen; Traini, Daniela

    2010-06-14

    The aim of this study was to assess the potential of delivering a combination therapy, containing mannitol (a sugar alcohol with osmotic characteristics), and ciprofloxacin hydrochloride (an antibacterial fluoroquinolone), as a dry powder inhaler (DPI) formulation for inhalation. Single and combination powders were produced by spray drying ciprofloxacin and mannitol, from aqueous solution, at different ratios and under controlled conditions, as to obtain similar particle size distributions. Each formulation was characterised using laser diffraction, scanning electron microscopy, differential scanning calorimetry, dynamic vapour sorption, X-ray powder diffraction, and colloidal force microscopy. The in vitro aerosol performance of each formulation was studied using an Aerolizer DPI device and a multi-stage liquid impinger (analysed using high performance liquid chromatography). In addition, a disk diffusion test was performed to assess the in vitro antimicrobial activity of each formulation and starting materials. All formulations had similar particle size distributions, however, the morphology, thermal properties and moisture sorption was dependent on the relative percentages of each component. In general, the combination formulation containing 50% (w/w) mannitol appeared to have the best aerosol performance, good stability and lowest particle cohesion (as measured by colloid probe microscopy). Furthermore, of the formulations tested, mannitol did not appear to alter the effectiveness of the ciprofloxacin antimicrobial activity to Staphylococcus aureus, Pseudomonas aeruginosa and Streptococcus pyogenes. The combination of co-spray-dried mannitol and ciprofloxacin from a DPI is an attractive approach to promote mucous clearance in the respiratory tract while simultaneously treating local chronic infection, such as chronic obstructive pulmonary disease and cystic fibrosis. Crown Copyright 2010. Published by Elsevier B.V. All rights reserved.

  16. Aerosolization Characteristics of Dry Powder Inhaler Formulations for the Excipient Enhanced Growth (EEG) Application: Effect of Spray Drying Process Conditions on Aerosol Performance

    Science.gov (United States)

    Son, Yoen-Ju; Longest, P. Worth; Hindle, Michael

    2013-01-01

    The aim of this study was to develop a spray dried submicrometer powder formulation suitable for the excipient enhanced growth (EEG) application. Combination particles were prepared using the Buchi Nano spray dryer B-90. A number of spray drying and formulation variables were investigated with the aims of producing dry powder formulations that were readily dispersed upon aerosolization and maximizing the fraction of submicrometer particles. Albuterol sulfate, mannitol, L-leucine, and poloxamer 188 were selected as a model drug, hygroscopic excipient, dispersibility enhancer and surfactant, respectively. Formulations were assessed by scanning electron microscopy and aerosol performance following aerosolization using an Aerolizer® dry powder inhaler (DPI). In vitro drug deposition was studied using a realistic mouth-throat (MT) model. Based on the in vitro aerosolization results, the best performing submicrometer powder formulation consisted of albuterol sulfate, mannitol, L-leucine and poloxamer 188 in a ratio of 30:48:20:2, containing 0.5% solids in a water:ethanol (80:20% v/v) solution which was spray dried at 70 °C. The submicrometer particle fraction (FPF1μm/ED) of this final formulation was 28.3% with more than 80% of the capsule contents being emitted during aerosolization. This formulation also showed 4.1% MT deposition. The developed combination formulation delivered a powder aerosol developed for the EEG application with high dispersion efficiency and low MT deposition from a convenient DPI device platform. PMID:23313343

  17. Aerosolization characteristics of dry powder inhaler formulations for the excipient enhanced growth (EEG) application: effect of spray drying process conditions on aerosol performance.

    Science.gov (United States)

    Son, Yoen-Ju; Worth Longest, P; Hindle, Michael

    2013-02-25

    The aim of this study was to develop a spray dried submicrometer powder formulation suitable for the excipient enhanced growth (EEG) application. Combination particles were prepared using the Buchi Nano spray dryer B-90. A number of spray drying and formulation variables were investigated with the aims of producing dry powder formulations that were readily dispersed upon aerosolization and maximizing the fraction of submicrometer particles. Albuterol sulfate, mannitol, L-leucine, and poloxamer 188 were selected as a model drug, hygroscopic excipient, dispersibility enhancer and surfactant, respectively. Formulations were assessed by scanning electron microscopy and aerosol performance following aerosolization using an Aerolizer dry powder inhaler (DPI). In vitro drug deposition was studied using a realistic mouth-throat (MT) model. Based on the in vitro aerosolization results, the best performing submicrometer powder formulation consisted of albuterol sulfate, mannitol, L-leucine and poloxamer 188 in a ratio of 30:48:20:2, containing 0.5% solids in a water:ethanol (80:20%, v/v) solution which was spray dried at 70 °C. The submicrometer particle fraction (FPF(1 μm/ED)) of this final formulation was 28.3% with more than 80% of the capsule contents being emitted during aerosolization. This formulation also showed 4.1% MT deposition. The developed combination formulation delivered a powder aerosol developed for the EEG application with high dispersion efficiency and low MT deposition from a convenient DPI device platform. Copyright © 2013 Elsevier B.V. All rights reserved.

  18. Optimization of laser cladding of cold spray coatings with B4C and Ni powders

    Science.gov (United States)

    Fomin, V. M.; Golyshev, A. A.; Malikov, A. G.; Orishich, A. M.; Filippov, A. A.; Ryashin, N. S.

    2017-12-01

    In the present work, a combined method is considered for the production of a metal-matrix composite coating based on Ni and B4C. The coating is created by consistently applied methods: cold spray and laser cladding. The conditions of obtaining cermet layers are investigated depending on the parameters of laser cladding and cold spray. It is shown that the laser track structure significantly changes in accordance to the size of ceramic particles ranging 3-75 µm and its concentration. It is shown that the most perspective layers for additive manufacturing could be obtain from cold spray coatings with ceramic concentrations more than 50% by weight treated in the heat-conductivity laser mode.

  19. Microencapsulation of anthocyanin-rich black soybean coat extract by spray drying using maltodextrin, gum Arabic and skimmed milk powder.

    Science.gov (United States)

    Kalušević, Ana; Lević, Steva; Čalija, Bojan; Pantić, Milena; Belović, Miona; Pavlović, Vladimir; Bugarski, Branko; Milić, Jela; Žilić, Slađana; Nedović, Viktor

    2017-08-01

    Black soybean coat is insufficiently valorised food production waste rich in anthocyanins. The goal of the study was to examine physicochemical properties of spray dried extract of black soybean coat in regard to carrier materials: maltodextrin, gum Arabic, and skimmed milk powder. Maltodextrin and gum Arabic-based microparticles were spherical and non-porous while skimmed milk powder-based were irregularly shaped. Low water activity of microparticles (0.31-0.33), good powders characteristics, high solubility (80.3-94.3%) and encapsulation yields (63.7-77.0%) were determined. All microparticles exhibited significant antioxidant capacity (243-386 μmolTE/g), good colour stability after three months of storage and antimicrobial activity. High content of total anthocyanins, with cyanidin-3-glucoside as predominant, were achieved. In vitro release of anthocyanins from microparticles was sustained, particularly from gum Arabic-based. These findings suggest that proposed simple eco-friendly extraction and microencapsulation procedures could serve as valuable tools for valorisation and conversion of black soybean coat into highly functional and stable food colourant.

  20. Designing CAF-adjuvanted dry powder vaccines : Spray drying preserves the adjuvant activity of CAF01

    NARCIS (Netherlands)

    Ingvarsson, Pall Thor; Schmidt, Signe Tandrup; Christensen, Dennis; Larsen, Niels Bent; Hinrichs, Wouter Leonardus Joseph; Andersen, Peter; Rantanen, Jukka; Nielsen, Hanne Morck; Yang, Mingshi; Foged, Camilla

    2013-01-01

    Dry powder vaccine formulations are highly attractive due to improved storage stability and the possibility for particle engineering, as compared to liquid formulations. However, a prerequisite for formulating vaccines into dry formulations is that their physicochemical and adjuvant properties

  1. Effects of Humidity On the Flow Characteristics of PS304 Plasma Spray Feedstock Powder Blend

    Science.gov (United States)

    Stanford, Malcolm K.; DellaCorte, Christopher

    2002-01-01

    The effects of environmental humidity on the flow characteristics of PS304 feedstock have been investigated. Angular and spherical BaF2-CaF2 powder was fabricated by comminution and by atomization, respectively. The fluorides were added incrementally to the nichrome, chromia, and silver powders to produce PS304 feedstock. The powders were dried in a vacuum oven and cooled to a Tom temperature under dry nitrogen. The flow of the powder was studied from 2 to 100 percent relative humidity (RH) The results suggest that the feedstock flow is slightly degraded with increasing humidity below 66 percent RH and is more affected above 66 percent RH. There was no flow above 88 percent RH. Narrower particle size distributions of the angular fluorides allowed flow up to 95 percent RH. These results offer guidance that enhances the commercial potential for this material system.

  2. Model to predict inhomogeneous protein-sugar distribution in powders prepared by spray drying

    NARCIS (Netherlands)

    Grasmeijer, Niels; Frijlink, Henderik W.; Hinrichs, Wouter L. J.

    2016-01-01

    A protein can be stabilized by spray drying an aqueous solution of the protein and a sugar, thereby incorporating the protein into a glassy sugar matrix. For optimal stability, the protein should be homogeneously distributed inside the sugar matrix. The aim of this study was to develop a model that

  3. Processing-Microstructure-Property Relationships for Cold Spray Powder Deposition of Al-Cu Alloys

    Science.gov (United States)

    2015-06-01

    to students is greatly missed at NPS. I have benefitted professionally and personally from the time we have spent together in the classroom and...manual spray gun and not the robot . In all but four of the experiments conducted, the above feedrate explanation held true (Table 7). This leads

  4. Preparation of theophylline inhalable microcomposite particles by wet milling and spray drying: The influence of mannitol as a co-milling agent.

    Science.gov (United States)

    Malamatari, Maria; Somavarapu, Satyanarayana; Kachrimanis, Kyriakos; Bloxham, Mark; Taylor, Kevin M G; Buckton, Graham

    2016-11-30

    Inhalable theophylline particles with various amounts of mannitol were prepared by combining wet milling in isopropanol followed by spray drying. The effect of mannitol as a co-milling agent on the micromeritic properties, solid state and aerosol performance of the engineered particles was investigated. Crystal morphology modelling and geometric lattice matching calculations were employed to gain insight into the intermolecular interactions that may influence the mechanical properties of theophylline and mannitol. The addition of mannitol facilitated the size reduction of the needle-like crystals of theophylline and also their assembly in microcomposites by forming a porous structure of mannitol nanocrystals wherein theophylline particles are embedded. The microcomposites were found to be in the same crystalline state as the starting material(s) ensuring their long-term physical stability upon storage. Incorporation of mannitol resulted in microcomposite particles with smaller size, more spherical shape and increased porosity. The aerosol performance of the microcomposites was markedly enhanced compared to the spray-dried suspension of theophylline wet milled without mannitol. Overall, wet co-milling with mannitol in an organic solvent followed by spray drying may be used as a formulation approach for producing respirable particles of water-soluble drugs or drugs that are prone to crystal transformation in an aqueous environment (i.e. formation of hydrates). Copyright © 2016. Published by Elsevier B.V.

  5. Experience of high-nitrogenous steel powder application in repairs and surface hardening of responsible parts for power equipment by plasma spraying

    Science.gov (United States)

    Kolpakov, A. S.; Kardonina, N. I.

    2016-02-01

    The questions of the application of novel diffusion-alloying high-nitrogenous steel powders for repair and surface hardening of responsible parts of power equipment by plasma spraying are considered. The appropriateness of the method for operative repair of equipment and increasing its service life is justified. General data on the structure, properties, and manufacture of nitrogen-, aluminum-, and chromium-containing steel powders that are economically alloyed using diffusion are described. It is noted that the nitrogen release during the decomposition of iron nitrides, when heating, protects the powder particles from oxidation in the plasma jet. It is shown that the coating retains 50% of nitrogen that is contained in the powder. Plasma spraying modes for diffusion-alloying high-nitrogenous steel powders are given. The service properties of plasma coatings based on these powders are analyzed. It is shown that the high-nitrogenous steel powders to a nitrogen content of 8.9 wt % provide the necessary wear resistance and hardness of the coating and the strength of its adhesion to the substrate and corrosion resistance to typical aggressive media. It is noted that increasing the coating porosity promotes stress relaxation and increases its thickness being limited with respect to delamination conditions in comparison with dense coatings on retention of the low defectiveness of the interface and high adhesion to the substrate. The examples of the application of high-nitrogenous steel powders in power engineering during equipment repairs by service companies and overhaul subdivisions of heat power plants are given. It is noted that the plasma spraying of diffusion-alloyed high-nitrogenous steel powders is a unique opportunity to restore nitrided steel products.

  6. Physical and immunogenic stability of spray freeze-dried influenza vaccine powder for pulmonary delivery : Comparison of inulin, dextran, or a mixture of dextran and trehalose as protectants

    NARCIS (Netherlands)

    Murugappan, Senthil; Patil, Harshad P; Kanojia, Gaurav; ter Veer, Wouter; Meijerhof, Tjarko; Frijlink, Henderik W; Huckriede, Anke; Hinrichs, Wouter L J

    2013-01-01

    One of the advantages of dry influenza vaccines over conventional liquid influenza vaccines is that they can be used for alternative routes of administration. Previous studies showed that spray freeze-drying is an excellent technique to prepare vaccine containing powders for pulmonary delivery U.P.

  7. Spray Drying as a Processing Technique for Syndiotactic Polystyrene to Powder Form for Part Manufacturing Through Selective Laser Sintering

    Science.gov (United States)

    Mys, N.; Verberckmoes, A.; Cardon, L.

    2017-03-01

    Selective laser sintering (SLS) is a rapidly expanding field of the three-dimensional printing concept. One stumbling block in the evolution of the technique is the limited range of materials available for processing with SLS making the application window small. This article aims at identifying syndiotactic polystyrene (sPS) as a promising material. sPS pellets were processed into powder form with a lab-scale spray dryer with vibrating nozzle. This technique is the focus of this scope as it almost eliminates the agglomeration phenomenon often encountered with the use of solution-based processing techniques. Microspheres obtained were characterized in shape and size by scanning electron microscopy and evaluation of the particle size distribution. The effect the processing technique imparts on the intrinsic properties of the material was examined by differential scanning calorimetry analysis.

  8. Dry powder inhaler performance of spray dried mannitol with tailored surface morphologies as carrier and salbutamol sulphate.

    Science.gov (United States)

    Mönckedieck, M; Kamplade, J; Fakner, P; Urbanetz, N A; Walzel, P; Steckel, H; Scherließ, R

    2017-05-30

    Nowadays, dry powder inhalation as applied in the therapy of pulmonary diseases is known as a very effective route of drug delivery to the lungs. Here, the system of coarse carrier and fine drug particles attached to the carrier surface has successfully been applied to overcome the cohesiveness of small drug particles. Particle properties of both carrier and drug are known to affect drug dispersion as has widely been discussed for lactose monohydrate and various drugs. This study utilises particle-engineered mannitol as an alternative carrier to discover the effect of mannitol carrier particle properties like particle shape, surface roughness, flowability or particle size on aerodynamic performance during inhalation. Spray drying as a technique to accurately control those properties was chosen for the generation of carrier sizes between 50 and 80 μm and different morphologies and therefore various carrier flowabilities. A set of these carriers has then been blended with different spray dried and jet-milled qualities of salbutamol sulphate as model drug to examine the influence of carrier particle properties on aerodynamic behaviour and at the same time to cover the effect of drug particle properties on particle-particle interactions. This experimental setup allowed a general view on how drug and carrier properties affect the Fine Particle Fraction (FPF) as indicator for inhalation performance and gave the first study to distinguish between mannitol carrier particle shape and surface roughness. Further it was possible to relate carrier particle size and shape to drug accumulation and detachment mechanisms during inhalation as size and shape had the main influence on drug detachment. The addition of jet-milled mannitol fines provided an initial insight into the improving effect of ternary powder blends as has been intensively studied for lactose monohydrate but not for mannitol yet. Copyright © 2017 Elsevier B.V. All rights reserved.

  9. Clarithromycin and N-acetylcysteine co-spray-dried powders for pulmonary drug delivery: A focus on drug solubility.

    Science.gov (United States)

    Manniello, Michele Dario; Del Gaudio, Pasquale; Aquino, Rita P; Russo, Paola

    2017-11-30

    Cystic fibrosis (CF) lungs are usually susceptible to Pseudomonas aeruginosa colonization and this bacterium is resistant to immune system clearance and drug control. Particularly, the biofilm mode of growth protects several microorganisms from host defenses and antibacterial drugs, mainly due to a delayed penetration of the drug through the biofilm matrix. Biofilm, together with lung mucus viscosity and tenacity, reduces, therefore, the effectiveness of conventional antibiotic therapy in CF. The aim of this research was to design and develop a stable, portable, easy to use dry powder inhaler (DPI) for CF patients, able to release directly to the lung an association of macrolide antibiotics (clarithromycin) and a mucolytic agent (N-Acetyl-Cysteine). Its effectiveness is based on the counteracting of the characteristics of P. aeruginosa infections in CF (lung bacterial adhesion to lung epithelium, biofilm formation and mucus viscosity) and the ability to let the antimicrobial drug exert their pharmacological action. A solution of these two drugs, without any excipients, was spray-dried to obtain respirable microparticles, characterized by aerodynamic diameters suitable for inhalation (acetylcysteine which can interact with clarithromycin dimethyl-amino group, a consistent enhancement of drug solubility was obtained, compared to raw material and to the drug sprayed alone. The mucolytic agent added in the DPI may improve the macrolide diffusion into the mucus, enabling its action. Copyright © 2017 Elsevier B.V. All rights reserved.

  10. Interfacial reactions and wetting in Al-Mg sintered by powder metallurgy process

    Energy Technology Data Exchange (ETDEWEB)

    Faisal, Heny, E-mail: faisal@physics.its.ac.id; Darminto,; Triwikantoro,; Zainuri, M. [Physics Department, Math and Science Faculty, Institute of Technology Sepuluh Nopember (ITS) Jl. Arief Rahman Hakim, Surabaya 60111 (Indonesia)

    2016-04-19

    Was conducted to analyze the effect of temperature variation on the bonding interface sintered composite Al-Mg and analyze the effect of variations of the density and hardness sinter. Research carried out by the base material powders of Al, Mg powder and solvent n-butanol. The method used in this study is a powder metallurgy, with a composition of 60% volume fraction of Al - 40% Mg. Al-Mg mixing with n-butanol for 1 hour at 500 rpm. Then the emphasis (cold comression) with a size of 1.4 cm in diameter dies and height of 2.8 cm, is pressed with a force of 20 MPa and held for 15 minutes. After the sample into pellets, then sintered at various temperatures 300 °C, 350 °C, 400 °C and 450 °C. Characterization is done by using the testing green density, sintered density, X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), vickers microhardness, and press test. XRD data analysis done by using X’Pert High Score Plus (HSP) to determine whether there is a new phase is formed. Test results show that the sintered density increasing sintering temperature, the resulting density is also increasing (shrinkage). However, at a temperature of 450 °C decreased (swelling). With the increased sinter density, interfacial bonding getting Kuta and more compact so that its hardness is also increased. From the test results of SEM / EDX, there Mg into Al in the border area. At temperatures of 300 °C, 350 °C, 400 °C, the phase formed is Al, Mg and MgO. While phase is formed at a temperature of 450 °C is aluminum magnesium (Al{sub 3}Mg{sub 2}), Aluminum Magnesium Zinc (AlMg{sub 2}Zn).

  11. The effect of spray drying on sucrose-glycine caramel powder preparation.

    Science.gov (United States)

    Huang, Kai; Zhang, Ping-Jun; Hu, Biao; Yu, Shu-Juan

    2016-05-01

    Caramel is used as food colorant in many parts of the world. However, there have been no studies investigating the effects of spray drying on sucrose and glycine solutions. In this study, model sucrose and glycine solutions at different pH levels (pH 4, 3, 2 and 1) were treated with different inlet air temperatures (160, 180, 200, 220 and 240 °C) for durations of 50 s in the spray drying process. With increasing inlet temperatures and decreasing pH, the morphology of the caramel agglomerates tended to be more scattered; however, the solubility of the caramel decreased. With increasing inlet temperature, the glycine and sucrose contents decreased but the fructose and glucose contents increased. The content of the intermediate products, browning intensity and amount of 5-hydroxymethyl-2-furaldehyde (HMF) increased with increasing inlet temperature and decreasing pH. Therefore, the amount of sucrose degradation and the change in pH can be used to evaluate caramel properties in the spray drying process. © 2015 Society of Chemical Industry. © 2015 Society of Chemical Industry.

  12. Predicting the Effects of Powder Feeding Rates on Particle Impact Conditions and Cold Spray Deposited Coatings

    Science.gov (United States)

    Ozdemir, Ozan C.; Widener, Christian A.; Carter, Michael J.; Johnson, Kyle W.

    2017-10-01

    As the industrial application of the cold spray technology grows, the need to optimize both the cost and the quality of the process grows with it. Parameter selection techniques available today require the use of a coupled system of equations to be solved to involve the losses due to particle loading in the gas stream. Such analyses cause a significant increase in the computational time in comparison with calculations with isentropic flow assumptions. In cold spray operations, engineers and operators may, therefore, neglect the effects of particle loading to simplify the multiparameter optimization process. In this study, two-way coupled (particle-fluid) quasi-one-dimensional fluid dynamics simulations are used to test the particle loading effects under many potential cold spray scenarios. Output of the simulations is statistically analyzed to build regression models that estimate the changes in particle impact velocity and temperature due to particle loading. This approach eases particle loading optimization for more complete analysis on deposition cost and time. The model was validated both numerically and experimentally. Further numerical analyses were completed to test the particle loading capacity and limitations of a nozzle with a commonly used throat size. Additional experimentation helped document the physical limitations to high-rate deposition.

  13. Application of spray granulation for conversion of mixed phospholipid-bile salt micelles to dry powder form: influence of drug hydrophobicity on nanoparticle reagglomeration

    Science.gov (United States)

    Lv, Qingyuan; Li, Xianyi; Shen, Baode; Xu, He; Shen, Chengying; Dai, Ling; Bai, Jinxia; Yuan, Hailong; Han, Jin

    2014-01-01

    The aim of this study was to investigate the feasibility of using spray granulation as a drying method to convert phospholipid (PL)-sodium deoxycholate (SDC)-mixed micelles (MMs) containing a water-insoluble drug to a solid dosage form and to evaluate how drugs with significantly different physicochemical properties affect the spray granulation process and subsequent in vitro and in vivo processes. Cucurbitacin B (Cu B) and glycyrrhizin (GL) were used as the model drugs. After spray granulation, the dried Cu B-PL/SDC-MM powder was completely redispersible within 15 minutes in vitro. Meanwhile, the area under the curve during 24 hours (AUC0–24) and peak serum concentration from the dried powder were significantly (Pdrug was redispersed completely within 5 minutes in vitro. Further, absorption from the dried GL-PL/SDC-MM powder was increased to the same level as that for GL-PL/SDC-MMs in vivo compared with the control group. The difference in these results can be found in Cu B and GL. Cu B nanoparticles reagglomerated when released, resulting in slower redispersibility and less absorption compared with the original PL-SDC-MMs. However, no agglomeration or delay was observed for GL. A possible explanation is the difference in surface hydrophobicity between Cu B and GL. The results of this study not only show that spray granulation is an effective drying technique that can complement spray-drying and freeze-drying, but also confirm that the physicochemical properties of a drug have a significant influence on the in vitro and in vivo performance of the dried powder obtained after spray granulation. PMID:24531119

  14. Spray dried melon seed milk powder: physical, rheological and sensory properties

    National Research Council Canada - National Science Library

    Zungur Bastıoğlu, Aslı; Tomruk, Dilara; Koç, Mehmet; Ertekin, Figen Kaymak

    2016-01-01

    Melon seed milk (MSM) powder was produced by aiming to get alternative vegetable milk from crushed Kırkağaç (Cucumis melo subsp. melo cv. Kırkağaç) and Çeşme (C. melo subsp. melo cv. Çeşme) type melon seeds...

  15. Spray-drying of alumina powder for APS: effect of slurry properties ...

    Indian Academy of Sciences (India)

    In this paper, effects of variables concerning slurry properties and drying conditions on the particle size and morphology of feedstock were discussed. The results indicated that, the increase of powder loading increased 50 and volume content but reduced recovery rate slightly. Other variables, such as inlet temperature, ...

  16. The relative nutritive value of irradiated spray-dried blood powder ...

    African Journals Online (AJOL)

    and the bacteria, thus producing a commercially acceptable sterile product of higher nutritive value. The relat- ive nutritive values (RNV) of ... acid content of fresh blood because the biological value of both lysine and methionine were ... powder was placed in lactose broth (Merck) for 4 h at. 30°C. 10 ml of this broth was then ...

  17. Standard guide for precision electroformed wet sieve analysis of nonplastic ceramic powders

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2009-01-01

    1.1 This guide covers the determination of the particle size distribution of pulverized alumina and quartz for particle sizes from 45 to 5 μm by wet sieving. 1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.2.1 The only exception is in the Section 5, Apparatus, 5.1 where there is no relevant SI equivalent. 1.3 This standard does not purport to address the safety concerns associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  18. Confined wetting of FoCa clay powder/pellet mixtures: Experimentation and numerical modeling

    Energy Technology Data Exchange (ETDEWEB)

    Maugis, P. [Commissariat Energie Atom, DMT, MTMS, F-91191 Gif Sur Yvette, (France); Imbert, C. [Commissariat Energie Atom, DPC, SCCME, F-91191 Gif Sur Yvette, (France)

    2007-07-01

    Potential geological nuclear waste disposals must be properly sealed to prevent contamination of the biosphere by radionuclides. In the framework of the RESEAL project, the performance of a bentonite shaft seal is currently studied at Mol (Belgium). This paper focuses on the hydro-mechanical physical behavior of centimetric, unsaturated samples of the backfilling material - a mixture of FoCa-clay powder and pellets - during odometer tests. The hydro-mechanical response of the samples is observed experimentally, and then compared to numerical simulations performed by our Cast3M Finite Element code. The generalized Darcy's law and the Barcelona Basic Model mechanical model formed the physical basis of the numerical model and the interpretation. They are widely used in engineered barriers modeling. Vertical swelling pressure and water intake were measured throughout the test. Although water income presents a monotonous increase, the swelling pressure evolution is marked by a peak, and then a local minimum before increasing again to an asymptotic value. This unexpected behavior is explained by yielding rather than by heterogeneity. It is satisfactorily reproduced by the model after parameter calibration. Several samples with different heights ranging from 5 to 12 cm show the same hydro-mechanical response, apart from a dilatation of the time scale. The interest of the characterization of centimetric samples to predicting the efficiency of a metric sealing is discussed. (authors)

  19. Spray-dried Powder Granulometry: Influence on the Porous Microstructure of Polished Porcelain Tile

    Energy Technology Data Exchange (ETDEWEB)

    Alves, H. J.; Melchiades, F. G.; Boschi, A. O.

    2010-07-01

    The low porosity of porcelain tile is the result of strict control of the materials processing conditions (milling of raw materials, compaction and sintering) and the characteristics of the raw materials used in its formulation (formation of liquid phases). Sealed pores remaining after the manufacturing process are revealed at the surface after polishing and are the main factor responsible for staining the product. The porous microstructure of the sintered material depends on the characteristics of the porous microstructure of the green compact and on how the densification process evolves during sintering. The present work evaluated how the size distribution of spray-dried granules acts upon the porous microstructure of green compacts and of polished porcelain tile. The results revealed that minor adjustments in the granulometric distribution curve can reduce the visibility of stains on the polished surface, thus improving this property. (Author) 12 refs.

  20. ESEEM of industrial silica-bearing powders: reactivity of defects during wet processing in the ceramics production

    Science.gov (United States)

    Romanelli, Maurizio; Di Benedetto, Francesco; Fornaciai, Gabriele; Innocenti, Massimo; Montegrossi, Giordano; Pardi, Luca A.; Zoleo, Alfonso; Capacci, Fabio

    2015-05-01

    A study is undertaken to ascertain whether changes in the speciation of inorganic radicals are occurring during the ceramic industrial production that involves abundant silica powders as raw material. Industrial dusts were sampled in two ceramic firms, immediately after the wet mixing stage, performed with the aid of a relevant pressure. The dusts were then characterised by means of X-ray diffraction, analysis of the trace elements through chemical methods, granulometry, continuous-wave electron paramagnetic resonance (EPR) and pulsed electron spin echo envelope modulation (ESEEM) spectroscopies. The results of the characterisation point to a relevant change in the speciation of the two samples; namely, a prevailing contribution due to an inorganic radical different from that pertaining to pure quartz is pointed out. The combined interpretation of EPR and ESEEM data suggests the attribution of the main paramagnetic contribution to the A-centre in kaolinite, a constituent that is added to pure quartz at the initial stage of the ceramic production. In one of the two samples, a second weak EPR signal is attributed to the quartz's hAl species. By taking into account the relative quantities of quartz and kaolinite mixed in the two samples, and the relative abundances of the two radical species, we propose that the partial or complete suppression of the hAl species in favour of the A-centre of kaolinite has occurred. Although this change is apparently fostered by the mixture between quartz and another radical-bearing raw material, kaolinite, the suppression of the hAl centre of quartz is ascribed to the role played by the pressure and the wet environment during the industrial mixing procedure. This suppression provides a net change of radical speciation associated with quartz, when this phase is in contact with workers' respiratory system.

  1. Physicochemical evaluation and hygroscopic behavior of powdered guava obtained by spray drying

    Directory of Open Access Journals (Sweden)

    Alinne Alencar Costa dos Santos

    Full Text Available The guava is one of the most popular tropical fruits, being highly accepted all over Brazil. Many food products can be made from the fruit, such as jams, jellies, liquors and many types of juice. Given the above, the objective of this research was to characterise atomised guava pulp as to its physicochemical composition, and assess its hygroscopic behaviour by means of adsorption isotherms employing different mathematical models. The physicochemical analyses, carried out on both the whole guava pulp and on the atomised guava powder, were: moisture; pH; acidity; soluble solids and ascorbic acid, giving the following results respectively: 88.57-5.69 %; 3.76-3.88, 0.43-0.24 mg 100 g-1; 8.43 to 93.00 ºBrix and 2.77-3.79 mg 100 g-1. The adsorption isotherms were constructed adjusting the experimental data to the mathematical models of GAB, BET, Henderson and Oswin. The Henderson model presented the best fit to the atomised guava powder for all temperatures tested, presenting an error ranging from 09.93 to 12.09% and a correlation coefficient ranging from 0.9900 to 0.9934.

  2. Study of the physicochemical characteristics of soursop powder obtained by spray-drying

    Directory of Open Access Journals (Sweden)

    Janaina de Paula da Costa

    2014-12-01

    Full Text Available This study aimed at contributing to the development of new foodstuffs made by soursop pulp powder obtained by spraydrying. Different concentrations of maltodextrin DE 20 (15, 30, and 45% were added to commercial soursop pulp, which was dehydrated afterwards. The following analyses were carried out: water activity, moisture, pH, soluble solids, acidity, ascorbic acid, hygroscopicity, degree of caking, and rehydration time. The results obtained for the three powder treatments (15, 30 and 45% of maltodextrin were, respectectively: water activity (0.19a±0.00; 0.20a±0.00; 0.18a±0.01; moisture (1.17c±0.12; 1.47b±0.05; 1.82a±0.06; pH (3.75a±0.05; 3.73a±0.06; 3.70a±0.03; soluble solids (89.67a±0.00; 89.84a±0.00; 90.00a±0.06; acidity (3.01a±0.02; 1.91b±0.03; 1.24c±0.03; ascorbic acid (18.90a±0.00; 14.48b±0.00; 11.26b±0.78; hygroscopicity (5.93a±0.40; 3.82b±0.16; 3.28b±0.38; degree of caking (78.36a±2.86; 35.38b±6.07; 24.77b4.89, and rehydration time (02.03a±0.46; 01.16ab±0.50; 0.59b±0.30. The soursop powders with 30 and 45% of maltodextrin had few significant differences in terms of physicochemical and hygroscopic characteristics, which allow us to consider the percentage of 30% of maltodextrin, in this study, as the best percentage for soursop pulp atomization.

  3. Magnetic properties of BiFe0.93Mn0.07O3 powders obtained by ultrasonic spray pyrolysis

    Science.gov (United States)

    Dmitriev, A. V.; Vladimirova, E. V.; Kandaurov, M. V.; Chufarov, A. Yu.; Kellerman, D. G.

    2017-12-01

    Samples of BiFe0.93Mn0.07O3 with different specific surface area were synthesized for the first time by ultrasonic spray pyrolysis. The resulting powders consist of porous particles of a spherical shape of medium size 0.5 μm and have record values of residual magnetization and coercive force. It is found that the magnetic properties of the porous powder particles are determined by the distortion of the crystal lattice and the presence of uncompensated magnetic moments of iron ions on the surface.

  4. Friction and Wear Characteristics of Plasma-Sprayed Self-Lubrication Coating with Clad Powder at Elevated Temperatures up to 800 °C

    Science.gov (United States)

    Huang, Chuanbing; Du, Lingzhong; Zhang, Weigang

    2014-02-01

    NiCr/(Cr3C2-BaF2·CaF2) coating was fabricated by atmospheric plasma spray technology using clad powder. The coating shows low porosity, high microhardness and bonding strength, and it also exhibits good friction reduction and wear resistance at elevated temperatures up to 800 °C which is due to the formation of a kind of continuous BaF2·CaF2 eutectic lubricating film. The excellent mechanical and tribological properties of the coating are partially attributed to the protection of NiCr layer of the composite powders which can decrease oxidation, decarburization of Cr3C2, and ablation of BaF2·CaF2 eutectic during spray and deposition process.

  5. In Vitro and In Vivo Performance of Novel Spray Dried Andrographolide Loaded Scleroglucan Based Formulation for Dry Powder Inhaler.

    Science.gov (United States)

    Mali, Ashwin Jagannath; Bothiraja, Chellampillai; Purohit, Ravindra Nandlal; Pawar, Atmaram Pandurang

    2017-01-01

    Current therapy for pulmonary arterial hypertension (PAH) is unable to prevent progression of disease due to continuous infusions and multiple oral administrations. This resulted in the need of novel treatment which would target directly structural vascular changes that weaken blood flow through pulmonary circulation. The objective of present study was to develop spray dried (SD) formulation for dry powder inhaler (DPI) with enhanced aerosol performance and lung deposition by using novel bioactive, andrographolide (AGP) and carrier, scleroglucan (SCLG) with improved antihypertensive activity. The SDAGP formulation was evaluated for physicochemical properties and in vitro/in vivo lung deposition. Further, antihypertensive activity was studied by monocrotaline (MCT) induced rat model. The SDAGP exhibited mean median aerodynamic diameter (MMAD) and fine particle fraction (FPF) of 3.37 ± 0.47 µm and 60.24 ± 0.98%. The in vivo absorption profile of final formulation reflected increased lung deposition of AGP at the end of 24 h with no signs of inflammation and toxicity. Moreover, SDAGP formulation confirmed enhanced antihypertensive activity. The results proved use of AGP and SCLG as a novel bioactive and carrier with enhanced lung deposition and pulmonary antihypertensive activity. Copyright© Bentham Science Publishers; For any queries, please email at epub@benthamscience.org.

  6. Supercritical CO2-Assisted Spray Drying of Strawberry-Like Gold-Coated Magnetite Nanocomposites in Chitosan Powders for Inhalation

    Directory of Open Access Journals (Sweden)

    Marta C. Silva

    2017-01-01

    Full Text Available Lung cancer is one of the leading causes of death worldwide. Therefore, it is of extreme importance to develop new systems that can deliver anticancer drugs into the site of action when initiating a treatment. Recently, the use of nanotechnology and particle engineering has enabled the development of new drug delivery platforms for pulmonary delivery. In this work, POXylated strawberry-like gold-coated magnetite nanocomposites and ibuprofen (IBP were encapsulated into a chitosan matrix using Supercritical Assisted Spray Drying (SASD. The dry powder formulations showed adequate morphology and aerodynamic performances (fine particle fraction 48%–55% and aerodynamic diameter of 2.6–2.8 µm for deep lung deposition through the pulmonary route. Moreover, the release kinetics of IBP was also investigated showing a faster release of the drug at pH 6.8, the pH of lung cancer. POXylated strawberry-like gold-coated magnetite nanocomposites proved to have suitable sizes for cellular internalization and their fluorescent capabilities enable their future use in in vitro cell based assays. As a proof-of-concept, the reported results show that these nano-in-micro formulations could be potential drug vehicles for pulmonary administration.

  7. Suitability of buttermilk for fermentation with Lactobacillus helveticus and production of a functional peptide-enriched powder by spray-drying.

    Science.gov (United States)

    Burns, P; Molinari, F; Beccaria, A; Páez, R; Meinardi, C; Reinheimer, J; Vinderola, G

    2010-10-01

    To ferment buttermilk, a low-cost by-product of the manufacture of butter, with a proteolytic strain of Lactobacillus helveticus, to enhance its value by the production of a functional peptide-enriched powder. Buttermilk was fermented with Lact. helveticus 209, a strain chosen for its high proteolytic activity. To enhance the release of peptidic fractions, during fermentation pH was kept at 6 by using NaOH, Ca(CO)(3) or Ca(OH)(2). Cell-free supernatant was recovered by centrifugation, supplemented or not with maltodextrin and spray-dried. The profile of peptidic fractions released was studied by RP-HPLC. The lactose, Na and Ca content was also determined. The powder obtained was administered to BALB/c mice for 5 or 7 consecutive days, resulting in the proliferation of IgA-producing cells in the small intestine mucosa of the animals. Buttermilk is a suitable substrate for the fermentation with Lact. helveticus 209 and the release of peptide fractions able to be spray-dried and to modulate the gut mucosa in vivo. A powder enriched with peptides released from buttermilk proteins, with potential applications as a functional food additive, was obtained by spray-drying. A novel use of buttermilk as substrate for lactic fermentation is reported. © 2010 The Authors. Journal compilation © 2010 The Society for Applied Microbiology.

  8. Spray-dried Powder Granulometry: Influence on the Porous Microstructure of Polished Porcelain Tile

    Directory of Open Access Journals (Sweden)

    Boschi, A. O.

    2010-10-01

    Full Text Available The low porosity of porcelain tile is the result of strict control of the material’s processing conditions (milling of raw materials, compaction and sintering and the characteristics of the raw materials used in its formulation (formation of liquid phases. Sealed pores remaining after the manufacturing process are revealed at the surface after polishing and are the main factor responsible for staining the product. The porous microstructure of the sintered material depends on the characteristics of the porous microstructure of the green compact and on how the densification process evolves during sintering. The present work evaluated how the size distribution of spray-dried granules acts upon the porous microstructure of green compacts and of polished porcelain tile. The results revealed that minor adjustments in the granulometric distribution curve can reduce the visibility of stains on the polished surface, thus improving this property.

    La baja porosidad de los revestimientos porcelánicos, es el resultado del estricto control que se ejerce sobre los distintos parámetros que condicionan el procesamiento de los materiales ( molienda de la materias primas, compactación y sinterización y de las características de las materias primas empleadas en su formulación (formación de fases líquidas. Los poros cerrados que se generan durante la fabricación, y que se abren en la superficie durante el proceso de pulido, son los principales responsables de las manchas que aparecen en la superficie del material. La porosidad microestructural de los materiales sinterizados está condicionada por la porosidad microstrucutural de la pieza en verde y por la evolución del proceso de densificación durante la sinterización. E l trabajo presente evalúa la influencia de la distribución granulométrica del granulado procedente del atomizador sobre la porosidad granulométrica de las piezas en verde y de la pieza ya pulida. Los resultados revelan como

  9. Preparation of redispersible liposomal dry powder using an ultrasonic spray freeze-drying technique for transdermal delivery of human epithelial growth factor.

    Science.gov (United States)

    Yin, Fei; Guo, Shiyan; Gan, Yong; Zhang, Xinxin

    2014-01-01

    In this work, an ultrasonic spray freeze-drying (USFD) technique was used to prepare a stable liposomal dry powder for transdermal delivery of recombinant human epithelial growth factor (rhEGF). Morphology, particle size, entrapment efficiency, in vitro release, and skin permeability were systematically compared between rhEGF liposomal dry powder prepared using USFD and that prepared using a conventional lyophilization process. Porous and spherical particles with high specific area were produced under USFD conditions. USFD effectively avoided formation of ice crystals, disruption of the bilayer structure, and drug leakage during the liposome drying process, and maintained the stability of the rhEGF liposomal formulation during storage. The reconstituted rhEGF liposomes prepared from USFD powder did not show significant changes in morphology, particle size, entrapment efficiency, or in vitro release characteristics compared with those of rhEGF liposomes before drying. Moreover, the rhEGF liposomal powder prepared with USFD exhibited excellent enhanced penetration in ex vivo mouse skin compared with that for powder prepared via conventional lyophilization. The results suggest that ultrasonic USFD is a promising technique for the production of stable protein-loaded liposomal dry powder for application to the skin.

  10. Physicochemical characterization and aerosol dispersion performance of organic solution advanced spray-dried microparticulate/nanoparticulate antibiotic dry powders of tobramycin and azithromycin for pulmonary inhalation aerosol delivery.

    Science.gov (United States)

    Li, Xiaojian; Vogt, Frederick G; Hayes, Don; Mansour, Heidi M

    2014-02-14

    The purpose of this study was to systematically design pure antibiotic drug dry powder inhalers (DPIs) for targeted antibiotic pulmonary delivery in the treatment of pulmonary infections and comprehensively correlate the physicochemical properties in the solid-state and spray-drying conditions effects on aerosol dispersion performance as dry powder inhalers (DPIs). The two rationally chosen model antibiotic drugs, tobramycin (TOB) and azithromycin (AZI), represent two different antibiotic drug classes of aminoglycosides and macrolides, respectively. The particle size distributions were narrow, unimodal, and in the microparticulate/nanoparticulate size range. The SD particles possessed relatively spherical particle morphology, smooth surface morphology, low residual water content, and the absence of long-range molecular order. The emitted dose (ED%), fine particle fraction (FPF%) and respirable fraction (RF%) were all excellent. The MMAD values were in the inhalable range (MMAD values for SD AZI powders in contrast to SD TOB powders. Positive linear correlations were observed between the aerosol dispersion performance parameter of FPF with increasing spray-drying pump rates and also with the difference between thermal parameters expressed as Tg-To (i.e. the difference between the glass transition temperature and outlet temperature) for SD AZI powders. The aerosol dispersion performance for SD TOB appeared to be influenced by its high water vapor sorption behavior (hygroscopicity) and pump rates or To. Aerosol dispersion performance of SD powders were distinct for both antibiotic drug aerosol systems and also between different pump rates for each system. Copyright © 2013 Elsevier B.V. All rights reserved.

  11. Semi-mechanistic modelling of ammonia absorption in an acid spray wet scrubber based on mass balance

    Science.gov (United States)

    A model to describe reactive absorption of ammonia (NH3) in an acid spray scrubber was developed as a function of the combined overall mass transfer coefficient K. An experimental study of NH3 absorption using 1% dilute sulphuric acid was carried out under different operating conditions. An empiric...

  12. Influence of process conditions on the physicochemical properties of jussara pulp (Euterpe edulis powder produced by spray drying

    Directory of Open Access Journals (Sweden)

    Audirene Amorim Santana

    2017-11-01

    Full Text Available Abstract The objective of this work was to optimize the spray drying of jussara pulp using mixtures of modified starch (MS with whey protein concentrate (WPC or soy protein isolate (SPI as the carrier agents. Two central composite rotatable designs were used to evaluate the effect of the independent variables of inlet air temperature (140 °C to 200 °C, carrier agent concentration - CAC (0.5 to 2 g carrier agent/g jussara pulp solids and the proportions of MS:WPC or MS:SPI (5 to 30 g WPC or SPI/100 g carrier agent on the following responses for powders formulated with MS:WPC and MS:SPI, respectively: moisture content (0.3% to 1.4% and 0.6% to 1.2%, solubility (78.0% to 92.9% and 78.9% to 83.8%, retention of total anthocyanins (49.2% to 82.9% and 34.1% to 96.9%, encapsulation efficiency (98.5% to 99.7% and 98.5% to 99.5%, hue angle (9.1 to 44.0 and 3.7 to 42.6, chroma (10.0 to 15.3 and 9.2 to 14.3 and process yield (33.2% to 55.5% and 49.9% to 78.5%. The inlet air temperature 170 °C, CAC of 1.25 and 2 g/g jussara pulp solids and proportion of MS:WPC or MS:SPI of 17.5 and 30 g/100 g were recommended as the selected conditions.

  13. Refinement and carbon incorporation effects on the superconducting properties of MgB{sub 2} through wet milling process of low purity boron powder

    Energy Technology Data Exchange (ETDEWEB)

    Jun, Byung-Hyuk, E-mail: bhjun@kaeri.re.kr [Neutron Science Division, Korea Atomic Energy Research Institute (KAERI), Daejeon 305-353 (Korea, Republic of); Park, Soon-Dong; Kim, Chan-Joong [Neutron Science Division, Korea Atomic Energy Research Institute (KAERI), Daejeon 305-353 (Korea, Republic of)

    2012-09-15

    Highlights: Black-Right-Pointing-Pointer Wet milling effects of B powder on the superconducting properties were investigated. Black-Right-Pointing-Pointer The C substitution for the B site in MgB{sub 2} occurred due to a toluene medium. Black-Right-Pointing-Pointer A shift of MgB{sub 2} peaks in XRD and a variation of J{sub c}-B slopes proved C incorporation. Black-Right-Pointing-Pointer The B particle size reduction could induce a small grain size in the MgB{sub 2} formation. Black-Right-Pointing-Pointer J{sub c} and H{sub c2} were enhanced by increased grain boundary pinning and lattice disorder. - Abstract: The wet milling effects of boron (B) powder on the full width at half maximum (FWHM) value of X-ray reflexes, grain size, carbon (C) substitution, critical temperature (T{sub c}), critical current density (J{sub c}), irreversibility field (H{sub irr}), and upper critical field (H{sub c2}) have been investigated for MgB{sub 2} bulk superconductors. The semi-crystalline B powder with a low purity of 95-97% was refined with different milling times of 1 to 15 h using a toluene medium. As a result of B powder milling, the particle size of the B powder decreased and the semi-crystalline phase became an amorphous phase. As the milling time increased, T{sub c} of MgB{sub 2} bulk decreased by the deterioration of the crystallinity and J{sub c} increased over the applied magnetic fields. With the refinement of the B powder, the grain boundary pinning increased due to smaller MgB{sub 2} grain size. In addition, it was found that a C substitution for the B site occurred from a toluene medium during wet milling process. The increased electron scattering due to an increase of the defects like grain boundary and lattice disorder by C substitution led to enhance the superconducting properties with an increase of the FWHM value of the MgB{sub 2} peaks and a decrease of the T{sub c}. The MgB{sub 2} prepared from B powder mechanically milled for 7 h showed the highest magnetic

  14. The effect of pigment matrix, temperature and amount of carrier on the yield and final color properties of spray dried purple corn (Zea mays L.) cob anthocyanin powders.

    Science.gov (United States)

    Lao, Fei; Giusti, M Monica

    2017-07-15

    Spray drying is an economic technique to produce anthocyanin-based colorants. High pigments yields with minimum color degradation are desirable to maximize quality and profits. This study evaluated the impacts of purple corncob (PCC) anthocyanin extraction matrices (hot water, 40% ethanol, C18 purified), drying inlet temperature (130, 150, 170°C) and amount of carrier (2%, 5%, 10% maltodextrin) on the yields and quality of PCC anthocyanin powders. Monomeric and polymeric anthocyanins, color properties (CIELch, haze), and pigments composition before and after spray drying were determined. The yield and final color quality of spray dried PCC anthocyanins were affected (p<0.05) by all parameters evaluated. The pigment matrix, inlet temperature, and carrier amount had biggest impacts on product water solubility, pigments degradation and yield, respectively. The optimal combination of hot water extracts spray dried with 5% maltodextrin at 150°C gave the highest pigment yield (∼90%) with good solubility with the least color loss. Copyright © 2017 Elsevier Ltd. All rights reserved.

  15. Plasma spray joining of aluminum matrix composites using osprey composite powder. Plasma yoshaho ni yoru Al ki fukugo zairyo no setsugo

    Energy Technology Data Exchange (ETDEWEB)

    Itsukaichi, T.; Umemoto, M.; Okane, I. (Toyohashi Univ. of Technology, Aichi (Japan)); Eagar, T.W. (Massachusetts Inst. of Technology, Massachusetts (U.S.A.))

    1992-05-05

    Plasma spraying method has comparatively high deposition rate with no need for high temperature heating of the parent material, and has vary little restrictions as to the applied materials, shape and size. Its possibility for application to the bonding of metallic matrix composites (MMC) is investigated. 6061Al alloy and 6061Al based particle reinforced composite are bonded by the plasma spraying method. No Al{sub 4}C{sub 3} phase is produced even when Osprey powder (SIC) including SiC phase is sprayed. Pyrolysis of SiC, however, is observed, and a large quantity of Si is identified in the dissolved matrix of the deposited material. Heat treatment of the sprayed joint improves the bonding strength markedly. Most of the fractures in the heat treated joint are fractures inside the deposited layer, proving that bonding characteristic between the raw material and deposited material can be improved by heat treatment. Hot isostatic pressing of MMC parent material has only little effect on the strength of the joint. 11 refs., 11 figs., 3 tabs.

  16. Inhalable Spray-Freeze-Dried Powder with L-Leucine that Delivers Particles Independent of Inspiratory Flow Pattern and Inhalation Device.

    Science.gov (United States)

    Otake, Hiroko; Okuda, Tomoyuki; Hira, Daiki; Kojima, Haruyoshi; Shimada, Yasuhiro; Okamoto, Hirozazu

    2016-04-01

    The purpose of this study was to develop inhalable particles that can reach deep into the lungs efficiently independent of inhalation patterns of patients and inhalation devices. We prepared porous particles including L-leucine (Leu), a dispersive agent, by a spray-freeze-drying (SFD) method and examined the influence of inspiratory flow patterns and inhalation devices with various inhalation resistances. Four types of SFD powder with different Leu contents (0-10%) were prepared. Scanning electron microscopy and laser diffraction were used to measure the morphology and size distribution of the powders. In-vitro inhalation characteristics were determined using a twin-stage liquid impinger equipped with an inspiratory flow pattern simulator. The effects of Leu on the adhesion force and electrostatic property of the particles were evaluated. The inhalation performance of the powders was improved by the addition of Leu. The powders with Leu showed a high inhalation performance regardless of inspiratory flow patterns and devices. The addition of Leu decreased the adhesion force and increased the surface potential of the powders. The SFD particles with Leu showed high inhalation performance regardless of the inhalation patterns and devices, which was attributed to the decreased adhesion force between particles and increased dispersibility.

  17. Synthesis of high-performance Li2FeSiO4/C composite powder by spray-freezing/freeze-drying a solution with two carbon sources

    Science.gov (United States)

    Fujita, Yukiko; Iwase, Hiroaki; Shida, Kenji; Liao, Jinsun; Fukui, Takehisa; Matsuda, Motohide

    2017-09-01

    Li2FeSiO4 is a promising cathode active material for lithium-ion batteries due to its high theoretical capacity. Spray-freezing/freeze-drying, a practical process reported for the synthesis of various ceramic powders, is applied to the synthesis of Li2FeSiO4/C composite powders and high-performance Li2FeSiO4/C composite powders are successfully synthesized by using starting solutions containing both Indian ink and glucose as carbon sources followed by heating. The synthesized composite powders have a unique structure, composed of Li2FeSiO4 nanoparticles coated with a thin carbon layer formed by the carbonization of glucose and carbon nanoparticles from Indian ink. The carbon layer enhances the electrochemical reactivity of the Li2FeSiO4, and the carbon nanoparticles play a role in the formation of electron-conducting paths in the cathode. The composite powders deliver an initial discharge capacity of 195 and 137 mAh g-1 at 0.1 C and 1 C, respectively, without further addition of conductive additive. The discharge capacity at 1 C is 72 mAh g-1 after the 100th cycle, corresponding to approximately 75% of the capacity at the 2nd cycle.

  18. Protection of hydrophobic amino acids against moisture-induced deterioration in the aerosolization performance of highly hygroscopic spray-dried powders.

    Science.gov (United States)

    Yu, Jiaqi; Chan, Hak-Kim; Gengenbach, Thomas; Denman, John A

    2017-10-01

    Inhalable particles containing amorphous form of drugs or excipients may absorb atmospheric moisture, causing powder aggregation and recrystallization, adversely affecting powder dispersion and lung deposition. The present study aims to explore hydrophobic amino acids for protection against moisture in spray-dried amorphous powders, using disodium cromoglycate (DSCG) as a model drug. DSCG powders were produced by co-spray drying with isoleucine (Ile), valine (Val) and methionine (Met) in various concentrations (10, 20 and 40%w/w). Particle size distribution and morphology were measured by laser diffraction and scanning electron microscopy (SEM). Physiochemical properties of the powders were characterized by X-ray powder diffraction (XRPD), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and dynamic vapor sorption (DVS). Particle surface chemistry was analyzed by X-ray photoelectron spectroscopy (XPS) and time-of-flight secondary ion mass spectrometry (ToF-SIMS). In vitro aerosolization performance was evaluated by a next generation impactor (NGI) after the powders were stored at 60% or 75% relative humidity (RH) for one month and three months. Ile, Val and Met significantly reduced the deleterious effect of moisture on aerosol performance, depending on the amount of amino acids in the formulation. Formulations containing 10% or 20% of Ile, Val and Met showed notable deterioration in aerosol performance, with fine particle fraction (FPF) reduced by 6-15% after one-month storage at both 60% and 75% RH. However, 40% Ile was able to maintain the aerosol performance of DSCG stored at 75% RH for one month, while the FPF dropped by 7.5% after three months of storage. In contrast, 40% Val or Met were able to maintain the aerosol performance at 60% RH storage but not at 75% RH. At 40%w/w ratio, these formulations had particle surface coverage of 94.5% (molar percent) of Ile, 87.1% of Val and 84.6% of Met, respectively, which may explain their

  19. Formation of Nanosized Lamellas of a Hardening Intermetallic Phase in the Powder Ni-based Coating Deposited by Microplasma Spraying on Steel Substrates

    Science.gov (United States)

    Alontseva, D.; Ghassemieh, E.; Russakova, A.; Dzhes, A.; Prokhorenkova, N.

    2017-09-01

    This paper presents new results of studying the structure-phase compositions of Ni-based powder coating, deposited by Microplasma Spraying onto steel substrate by transmission electron microscopy (TEM), scanning electron microscopy (SEM), and X-ray diffraction (XRD). It is shown that we have managed to obtain the predicted specific structure with nanosized lamellas of intermetallic phases due to the appropriate proper selection of modes of additional microplasma processing. As a result, the microhardness of the coating has been increased by 1.25 times.

  20. Safety of spray-dried powder formulated Pseudomonas fluorescens strain CL145A exposure to subadult/adult unionid mussels during simulated open-water treatments

    Science.gov (United States)

    Luoma, James A.; Weber, Kerry L.; Waller, Diane L.; Wise, Jeremy K.; Mayer, Denise A.; Aloisi, Douglas B.

    2015-01-01

    The exposure effects of a commercially prepared spray dried powder (SDP) formulation ofPseudomonas fluorescens (strain CL145A) on the survival of seven species of unionid mussels endemic to the Great Lakes and Mississippi River basins was evaluated in this study. The study exposures were completed within replicated 350-liter test tanks contained within a mobile bioassay laboratory sited on the shores of the Black River near La Crosse, Wisconsin. The test tanks were supplied with flowing, filtered river water which was interrupted during the exposure period.

  1. Spray-freeze-drying of nanosuspensions: the manufacture of insulin particles for needle-free ballistic powder delivery

    Science.gov (United States)

    Schiffter, Heiko; Condliffe, Jamie; Vonhoff, Sebastian

    2010-01-01

    The feasibility of preparing microparticles with high insulin loading suitable for needle-free ballistic drug delivery by spray-freeze-drying (SFD) was examined in this study. The aim was to manufacture dense, robust particles with a diameter of around 50 µm, a narrow size distribution and a high content of insulin. Atomization using ultrasound atomizers showed improved handling of small liquid quantities as well as narrower droplet size distributions over conventional two-fluid nozzle atomization. Insulin nanoparticles were produced by SFD from solutions with a low solid content (300 mg ml−1) consisting of trehalose, mannitol, dextran (10 kDa) and dextran (150 kDa) (abbreviated to TMDD) in order to maximize particle robustness and density after SFD. With the increase in insulin content, the viscosity of the nanosuspensions increased. Liquid atomization was possible up to a maximum of 250 mg of nano-insulin suspended in a 1.0 g matrix. However, if a narrow size distribution with a good correlation between theoretical and measurable insulin content was desired, no more than 150 mg nano-insulin could be suspended per gram of matrix formulation. Particles were examined by laser light diffraction, scanning electron microscopy and tap density testing. Insulin stability was assessed using size exclusion chromatography (SEC), reverse phase chromatography and Fourier transform infrared (FTIR) spectroscopy. Densification of the particles could be achieved during primary drying if the product temperature (Tprod) exceeded the glass transition temperature of the freeze concentrate (Tg′) of −29.4°C for TMDD (3∶3∶3∶1) formulations. Particles showed a collapsed and wrinkled morphology owing to viscous flow of the freeze concentrate. With increasing insulin loading, the d (v, 0.5) of the SFD powders increased and particle size distributions got wider. Insulin showed a good stability during the particle formation process with a maximum decrease in insulin monomer of

  2. High throughput production of nanocomposite SiO x powders by plasma spray physical vapor deposition for negative electrode of lithium ion batteries.

    Science.gov (United States)

    Homma, Keiichiro; Kambara, Makoto; Yoshida, Toyonobu

    2014-04-01

    Nanocomposite Si/SiO x powders were produced by plasma spray physical vapor deposition (PS-PVD) at a material throughput of 480 g h-1. The powders are fundamentally an aggregate of primary ∼20 nm particles, which are composed of a crystalline Si core and SiO x shell structure. This is made possible by complete evaporation of raw SiO powders and subsequent rapid condensation of high temperature SiO x vapors, followed by disproportionation reaction of nucleated SiO x nanoparticles. When CH4 was additionally introduced to the PS-PVD, the volume of the core Si increases while reducing potentially the SiO x shell thickness as a result of the enhanced SiO reduction, although an unfavorable SiC phase emerges when the C/Si molar ratio is greater than 1. As a result of the increased amount of Si active material and reduced source for irreversible capacity, half-cell batteries made of PS-PVD powders with C/Si = 0.25 have exhibited improved initial efficiency and maintenance of capacity as high as 1000 mAh g-1 after 100 cycles at the same time.

  3. PRELIMINARY RESULTS USING ANEW METHOD TO OPTIMIZE A SPRAY DRYER PROCESS FOR PRODUCING HIGH QUALITY MILK POWDER FROM COW, GOAT AND SHE-ASS MILK CONCENTRATES

    Directory of Open Access Journals (Sweden)

    Giuseppe Altieri

    2008-12-01

    Full Text Available As quality is a very important factor in milk powder produced by drying, the optimal process must protect both nutritional and sensorial properties. Although heat damage indices (namely the insolubility index (IINS, thermal damage (IDT, protein denaturation could be used to evaluate the correct processing of milk, they are very time-consuming. Hence a chemical marker, like vitamin C, is proposed for rapid assessment of the overall damage to the quality of the produced milk powder. Trials were carried out on milk concentrates from cow, goat and she-ass so as to optimize the process performance of the spray dryer, for each kind of milk, at three inlet temperatures (120, 150, 185 °C; the feed flow rate was set at 0.5 dm3/h with outlet air RH% in the range 10-40%; raw milk was concentrated using a low pressure evaporator until an average level of 23% dry matter was reached. As expected, the thermal damage of the milk powder increased as the inlet air temperature increased; the outlet powder RH% was 96-98% poorly correlated with the mass flow rate of the concentrate inlet. Moreover, the destruction kinetic of vitamin C was found highly correlated with the thermal damage to the milk powder. At 175 °C inlet air temperature the overall thermal treatment on the she-ass milk concentrate, which is very heat-sensitive due to its high lactose content, was “weak” (IDT<80 and the milk powder of “premium or extra” quality (IINS<1.25ml and lactic acid = 0.07% < 0.15% ADMI. The titratable acidity values are uncorrelated with the process air temperature but depend uniquely from the raw milk freshness.

  4. Solid-state stability of spray-dried insulin powder for inhalation: chemical kinetics and structural relaxation modeling of Exubera above and below the glass transition temperature.

    Science.gov (United States)

    Sadrzadeh, Negar; Miller, Danforth P; Lechuga-Ballesteros, David; Harper, Nancy J; Stevenson, Cynthia L; Bennett, David B

    2010-09-01

    The effect of temperature on the chemical stability of an amorphous spray-dried insulin powder formulation (Exubera) was evaluated in the solid state at constant moisture content. The chemical stability of the powder was assessed using reversed-phase high-performance liquid chromatography (RP-HPLC) and high-performance-size exclusion chromatography (HP-SEC). The major degradants in spray-dried insulin produced during heat stressing were identified as A21-desamidoinsulin (A21) and high molecular weight protein (HMWP). As expected, the rates of formation of A21 and HMWP were observed to increase with temperature. A stretched-time kinetic model (degradation rate is proportional to the square root of time) was applied to the degradant profiles above and below the glass transition temperature (T(g)) and apparent reaction rate constants were determined. Below T(g), isothermal enthalpy of relaxation measurements were used to assess the effect of temperature on molecular mobility. The formation of A21 and HMWP was found to follow an Arrhenius temperature dependence above and below the T(g). Comparison of reaction rate constants to those estimated from structural relaxation experiments suggests that the reaction pathways to form A21 and HMWP below the T(g) may be coupled with the molecular motions involved in structural relaxation.

  5. Preparation and physicochemical characterization of spray-dried and jet-milled microparticles containing bosentan hydrate for dry powder inhalation aerosols

    Directory of Open Access Journals (Sweden)

    Lee H

    2016-12-01

    Full Text Available Hyo-Jung Lee,1 Ji-Hyun Kang,1 Hong-Goo Lee,1 Dong-Wook Kim,2 Yun-Seok Rhee,3 Ju-Young Kim,4 Eun-Seok Park,5 Chun-Woong Park1 1College of Pharmacy, Chungbuk National University, 2Department of Pharmaceutical Engineering, Cheongju University, Cheongju, 3College of Pharmacy and Research Institute of Pharmaceutical Sciences, Gyeongsang National University, Jinju, 4College of Pharmacy, Woosuk University, Wanju-gun, 5School of Pharmacy, Sungkyunkwan University, Suwon, Republic of Korea Abstract: The objectives of this study were to prepare bosentan hydrate (BST microparticles as dry powder inhalations (DPIs via spray drying and jet milling under various parameters, to comprehensively characterize the physicochemical properties of the BST hydrate microparticles, and to evaluate the aerosol dispersion performance and dissolution behavior as DPIs. The BST microparticles were successfully prepared for DPIs by spray drying from feeding solution concentrations of 1%, 3%, and 5% (w/v and by jet milling at grinding pressures of 2, 3, and 4 MPa. The physicochemical properties of the spray-dried (SD and jet-milled (JM microparticles were determined via scanning electron microscopy, atomic force microscopy, dynamic light scattering particle size analysis, Karl Fischer titration, surface analysis, pycnometry, differential scanning calorimetry, powder X-ray diffraction, and Fourier transform infrared spectroscopy. The in vitro aerosol dispersion performance and drug dissolution behavior were evaluated using an Anderson cascade impactor and a Franz diffusion cell, respectively. The JM microparticles exhibited an irregular corrugated surface and a crystalline solid state, while the SD microparticles were spherical with a smooth surface and an amorphous solid state. Thus, the in vitro aerosol dispersion performance and dissolution behavior as DPIs were considerably different due to the differences in the physicochemical properties of the SD and JM microparticles. In

  6. Preparation and physicochemical characterization of spray-dried and jet-milled microparticles containing bosentan hydrate for dry powder inhalation aerosols.

    Science.gov (United States)

    Lee, Hyo-Jung; Kang, Ji-Hyun; Lee, Hong-Goo; Kim, Dong-Wook; Rhee, Yun-Seok; Kim, Ju-Young; Park, Eun-Seok; Park, Chun-Woong

    2016-01-01

    The objectives of this study were to prepare bosentan hydrate (BST) microparticles as dry powder inhalations (DPIs) via spray drying and jet milling under various parameters, to comprehensively characterize the physicochemical properties of the BST hydrate microparticles, and to evaluate the aerosol dispersion performance and dissolution behavior as DPIs. The BST microparticles were successfully prepared for DPIs by spray drying from feeding solution concentrations of 1%, 3%, and 5% (w/v) and by jet milling at grinding pressures of 2, 3, and 4 MPa. The physicochemical properties of the spray-dried (SD) and jet-milled (JM) microparticles were determined via scanning electron microscopy, atomic force microscopy, dynamic light scattering particle size analysis, Karl Fischer titration, surface analysis, pycnometry, differential scanning calorimetry, powder X-ray diffraction, and Fourier transform infrared spectroscopy. The in vitro aerosol dispersion performance and drug dissolution behavior were evaluated using an Anderson cascade impactor and a Franz diffusion cell, respectively. The JM microparticles exhibited an irregular corrugated surface and a crystalline solid state, while the SD microparticles were spherical with a smooth surface and an amorphous solid state. Thus, the in vitro aerosol dispersion performance and dissolution behavior as DPIs were considerably different due to the differences in the physicochemical properties of the SD and JM microparticles. In particular, the highest grinding pressures under jet milling exhibited excellent aerosol dispersion performance with statistically higher values of 56.8%±2.0% of respirable fraction and 33.8%±2.3% of fine particle fraction and lower mass median aerodynamic diameter of 5.0±0.3 μm than the others (Pphysicochemical properties that determine the dissolution kinetics of the SD and JM microparticles, which were well fitted into the Higuchi and zero-order models, respectively.

  7. HVOF- and HVAF-Sprayed Cr3C2-NiCr Coatings Deposited from Feedstock Powders of Spherical Morphology: Microstructure Formation and High-Stress Abrasive Wear Resistance Up to 800 °C

    Science.gov (United States)

    Janka, L.; Norpoth, J.; Trache, R.; Thiele, S.; Berger, L.-M.

    2017-10-01

    Chromium carbide-based coatings are commonly applied to protect surfaces against wear at high temperatures. This work discusses the influence of feedstock powder and spray torch selection on the microstructure and high-stress abrasion resistance of thermally sprayed Cr3C2-NiCr coatings. Four commercial feedstock powders with spherical morphology and different microstructures were deposited by different high-velocity spray processes, namely third-generation gas- and liquid-fueled HVOF torches and by the latest generation HVAF torch. The microstructures of the coatings were studied in the as-sprayed state and after various heat treatments. The high-stress abrasion resistance of as-sprayed and heat-treated coatings was tested at room temperature and at 800 °C. The study reveals that the selection of the spray torch mainly affects the room temperature abrasion resistance of the as-sprayed coatings, which is due to differences in the embrittlement of the binder phase generated by carbide dissolution. At elevated temperatures, precipitation and growth of secondary carbides yields a fast equalization of the various coatings microstructures and wear properties.

  8. Spray-dried powders improve the controlled release of antifungal tioconazole-loaded polymeric nanocapsules compared to with lyophilized products

    Energy Technology Data Exchange (ETDEWEB)

    Ribeiro, Roseane Fagundes [Programa de Pós-Graduação em Ciências Farmacêuticas, Universidade Federal de Santa Maria, Av. Roraima, 1000, Santa Maria, RS, 97105-900 (Brazil); Motta, Mariana Heldt [Curso de Farmácia, Centro de Ciências da Saúde, Universidade Federal de Santa Maria, Av. Roraima, 1000, Santa Maria, RS, 97105-900 (Brazil); Härter, Andréia Pisching Garcia; Flores, Fernanda Cramer [Programa de Pós-Graduação em Ciências Farmacêuticas, Universidade Federal de Santa Maria, Av. Roraima, 1000, Santa Maria, RS, 97105-900 (Brazil); Beck, Ruy Carlos Ruver [Programa de Pós-Graduação em Ciências Farmacêuticas, Faculdade de Farmácia, Universidade Federal do Rio Grande do Sul, Av. Ipiranga, 2752, Porto Alegre, RS, 90610-000 (Brazil); Schaffazick, Scheila Rezende [Programa de Pós-Graduação em Ciências Farmacêuticas, Universidade Federal de Santa Maria, Av. Roraima, 1000, Santa Maria, RS, 97105-900 (Brazil); and others

    2016-02-01

    This work aimed to obtain solid formulations from polymeric nanocapsules and nanoemulsions containing tioconazole, a broad spectrum antifungal drug. Two dehydration methods were used: spray-drying and freeze-drying, using lactose as adjuvant (10%, w/v). The liquid formulations had a mean particle size around 206 nm and 182 nm for nanocapsules and nanoemulsions, respectively, and an adequate polydispersity index. Tioconazole content was close to the theoretical amount (1.0 mg/mL). After drying, the content ranged between 98 and 102% with a mean nanometric size of the dried products after redispersion. Scanning electron microscopy showed that the particles are rounded, sphere-shaped for the dried products obtained by spray-drying, and shapeless and irregular shapes for those obtained by freeze-drying. In the microbiological evaluation, all dried products remained active against the yeast Candida albicans when compared to the original systems. The dried products obtained by spray-drying from nanocapsules presented better control of the tioconazole release when compared to the freeze-drying products. - Highlights: • Polymeric nanocapsule suspensions containing tioconazole were submitted to spray-drying and freeze-drying. • Dried products from nanocapsule suspensions were stable for 30 days. • Release studies showed that the dried products presented greater control of drug release compared to the original suspension.

  9. STRUCTURAL ANALYSIS OF SPRAY-DRIED COCONUT SHELL LIQUID SMOKE POWDER [Analisis Struktural Bubuk Asap Cair Batok Kelapa Hasil Pengeringan Semprot

    Directory of Open Access Journals (Sweden)

    Yudi Pranoto2

    2012-12-01

    Full Text Available The research was aimed at determining spray drying conditions during the production of smoke particulate powder and its consequences on the physical properties of the product. The experiment was carried out using a complete randomized factorial design. Samples were three solution of chitosan (CS-maltodextrin (MD based nanoparticles i.e. CS (0.5% w/v and MD (9.5% w/v in acetic acid (1.0% v/v without liquid smoke (F1, only MD (10% w/v in liquid smoke (F2 and a mixture of CS (1.5% w/v and MD (8.5% w/v in liquid smoke (F5. Each sample solution was prepared at 10% solid contents with addition of 1.0% sodium tripolyphosphate. The experimental factors were inlet air temperatures (T of 130°C (T1 and 150°C (T2 and feed flow rate (L of 2.4 mL/minute (L1 and 5.1 mL/minute (L2. The parameters evaluated included bulk density, yield, moisture content, water activity, morphology and particle size. Results showed that the average particle sizes decreased when the inlet air temperature increased. The bulk density, moisture content and water activity of powders tended to decrease with the increase of inlet air temperature. In contrast, the powder yield increased with increasing of inlet air temperature. Furthermore, characteristics of the powder particulates were spherical with smooth surfaces for all treatments but when the inlet air temperatures was high the particles has deeper surfacial grooving and shriveled, especially for sample F1.

  10. Potential applications of cold sprayed Cu50Ti20Ni30 metallic glassy alloy powders for antibacterial protective coating in medical and food sectors.

    Science.gov (United States)

    El-Eskandrany, M Sherif; Al-Azmi, Ahmed

    2016-03-01

    Mechanical alloying was utilized for synthesizing of metallic glassy Cu50Ti20Ni30 alloy powders, using a low energy ball milling technique. The metallic glassy powders obtained after 100 h of ball milling had an average particle size of 1.7 mm in diameter and possessed excellent thermal stability, indexed by a relatively high glass transition temperature (358.3 °C) with a wide supercooled liquid region (61 °C). This amorphous phase crystallized into Ti2Cu and CuTiNi2 ordered phases through two overlapped crystallization temperatures at 419.3 °C and 447.5 °C, respectively. The total enthalpy change of crystallization was -4.8 kJ/mol. The glassy powders were employed as feedstock materials to double-face coating the surface of SUS 304 substrate, using cold spraying process under helium gas pressure at 400 °C. This coating material had an extraordinary high nanohardness value of 3.1 GPa. Moreover, it showed a high resistance to wear with a low value of the coefficient of friction ranging from 0.45 to 0.45. Biofilms were grown on 20-mm(2) SUS304 sheets coated coupons inoculated with 1.5 × 10(8) CFU ml(-1)E. coli. Significant biofilm inhibition (p The inhibition of biofilm formation by nanocrystalline powders of Cu-based provides a practical approach to achieve the inhibition of biofilms formation. Copyright © 2015 Elsevier Ltd. All rights reserved.

  11. Comparison of spray-dried egg and albumen powder with conventional animal protein sources as feed ingredients in diets fed to weaned pigs.

    Science.gov (United States)

    Zhang, Sai; Piao, Xiangshu; Ma, Xiaokang; Xu, Xiao; Zeng, Zhikai; Tian, Qiyu; Li, Yao

    2015-08-01

    We evaluated the apparent (AID) and standardized ileal digestibility (SID) of amino acids (AA) in spray-dried egg (SPE) and albumen powder (AP) compared with spray-dried porcine plasma (SDPP), dried porcine solubles (DPS) and fish meal (FM). Additionally, the effects of these egg byproducts as a replacement for conventional animal proteins on the performance and nutrient digestibility of piglets were studied. In Exp. 1, six barrows fitted with ileal T-cannulas were allotted to a 6 × 6 Latin Square design and fed six diets. The AID and SID of AA were generally higher in AP and FM (P protein sources. In Exp. 2, 150 piglets weaned at 21 days, were fed diets containing the five protein sources for 3 weeks. Weight gain of piglets fed SDPP was the highest among the treatments. Dry matter and protein digestibility for pigs offered SDPP were higher (P animal protein sources and can be successfully fed to piglets without compromising performance. © 2015 Japanese Society of Animal Science.

  12. Nanoporous mannitol carrier prepared by non-organic solvent spray drying technique to enhance the aerosolization performance for dry powder inhalation

    Science.gov (United States)

    Peng, Tingting; Zhang, Xuejuan; Huang, Ying; Zhao, Ziyu; Liao, Qiuying; Xu, Jing; Huang, Zhengwei; Zhang, Jiwen; Wu, Chuan-yu; Pan, Xin; Wu, Chuanbin

    2017-01-01

    An optimum carrier rugosity is essential to achieve a satisfying drug deposition efficiency for the carrier based dry powder inhalation (DPI). Therefore, a non-organic spray drying technique was firstly used to prepare nanoporous mannitol with small asperities to enhance the DPI aerosolization performance. Ammonium carbonate was used as a pore-forming agent since it decomposed with volatile during preparation. It was found that only the porous structure, and hence the specific surface area and carrier density were changed at different ammonium carbonate concentration. Furthermore, the carrier density was used as an indication of porosity to correlate with drug aerosolization. A good correlation between the carrier density and fine particle fraction (FPF) (r2 = 0.9579) was established, suggesting that the deposition efficiency increased with the decreased carrier density. Nanoporous mannitol with a mean pore size of about 6 nm exhibited 0.24-fold carrier density while 2.16-fold FPF value of the non-porous mannitol. The enhanced deposition efficiency was further confirmed from the pharmacokinetic studies since the nanoporous mannitol exhibited a significantly higher AUC0-8h value than the non-porous mannitol and commercial product Pulmicort. Therefore, surface modification by preparing nanoporous carrier through non-organic spray drying showed to be a facile approach to enhance the DPI aerosolization performance. PMID:28462948

  13. Mass Production of LiFePO4/C Powders by Large Type Spray Pyrolysis Apparatus and Its Application to Cathode for Lithium Ion Battery

    Directory of Open Access Journals (Sweden)

    Shinsuke Akao

    2010-01-01

    Full Text Available Spherical LiFePO4/C powders were successfully produced at a rate of 100 g/h using a large type spray pyrolysis apparatus. Organic compounds such as citric acid and sucrose were used as carbon sources. Scanning electron microscopy observation showed that they had a spherical morphology with nonaggregation. X-ray diffraction analysis revealed that the olivine phase was obtained by heating at 600∘C under argon (95%/hydrogen (5% atmosphere. The chemical composition of LiFePO4/C powders was in good agreement with that of the starting solution. Electrochemical measurement revealed that the use of citric acid was most effective in ensuring a high rechargeable capacity and cycle stability. The rechargeable capacity of the LiFePO4/C cathode obtained using citric acid was 155 mAh/g at a discharge rate of 1 C. Because of the good discharge capacity of the LiFePO4/C cathode, it exhibited excellent cycle stability after 100 cycles at each discharge rate. Moreover, this high cycle stability of the LiFePO4/C cathode was maintained even at 50∘C.

  14. Preparation and characterization of spray-dried powders intended for pulmonary delivery of insulin with regard to the selection of excipients.

    Science.gov (United States)

    Razavi Rohani, Seyed Salman; Abnous, Khalil; Tafaghodi, Mohsen

    2014-04-25

    The aim of this study was to produce microparticles with optimal aerodynamic diameter for deep lung delivery (i.e., 1-3μm) of a protein drug intended for systemic absorption, using a combination of generally regarded as safe (GRAS) excipients. Based on the preliminary experiments, mannitol, l-alanine, sodium alginate, chitosan and dipalmitoylphosphatidilcholine (DPPC) were chosen as excipients and human insulin as a model protein drug. Dry powders were prepared by spray-drying. Powders with varying yields (29-80%) and low tapped densities (0.22-0.38 g/cm(3)) were obtained. Scanning electron microscopy (SEM) revealed distinctive particle morphologies among formulations from isolated spherical to highly folded particles. Aerodynamic properties were assessed by next generation impactor (NGI). Mass median aerodynamic diameter (MMAD) and fine particle fraction (FPF) ranged from 2.1 to 4.6 μm and 46 to 81%, respectively. A comparative study of protein release from microparticles was conducted in vitro using an open membrane system with more than 50% cumulative release in all formulations which followed different kinetic models. Insulin's integrity was investigated by spectrofluorimetry and electrophoresis, and no tangible changes were observed in the structure of insulin. Of the formulations studied, the third, containing mannitol/sodium alginate/insulin/sodium citrate showed promising characteristics, optimal for systemic delivery of proteins via deep lung deposition. Copyright © 2014 Elsevier B.V. All rights reserved.

  15. Comminution of B4C powders with a high-energy mill operated in air in dry or wet conditions and its effect on their spark-plasma sinterability

    DEFF Research Database (Denmark)

    Ortiz, Angel L.; Sánchez-Bajo, Florentino; Leal, Victor Manuel Candelario

    2017-01-01

    The comminution of a typical submicrometre B4C powder with a high-energy mill (i.e., a shaker mill) operated in air in either a dry or a wet environment was investigated. It was found that dry shaker milling (i.e., high-energy ball-milling) is able to progressively refine the B4C particles...... found that both dry and wet milling modify the B4C crystal structure, attributable to carbon enrichment. Consequently, dry shaker milling was found to be more recommendable than wet shaker milling to provide B4C starting powders with superior sinterability. A comparative densification study by spark......-plasma sintering confirmed this recommendation, and also showed the usefulness of dry shaker milling to obtain refined B4C microstructures for structural applications....

  16. Cold spray nozzle design

    Science.gov (United States)

    Haynes, Jeffrey D [Stuart, FL; Sanders, Stuart A [Palm Beach Gardens, FL

    2009-06-09

    A nozzle for use in a cold spray technique is described. The nozzle has a passageway for spraying a powder material, the passageway having a converging section and a diverging section, and at least the diverging section being formed from polybenzimidazole. In one embodiment of the nozzle, the converging section is also formed from polybenzimidazole.

  17. Resin-Powder Dispenser

    Science.gov (United States)

    Standfield, Clarence E.

    1994-01-01

    Resin-powder dispenser used at NASA's Langley Research Center for processing of composite-material prepregs. Dispenser evenly distributes powder (resin polymer and other matrix materials in powder form) onto wet uncured prepregs. Provides versatility in distribution of solid resin in prepreg operation. Used wherever there is requirement for even, continuous distribution of small amount of powder.

  18. Powder Characterization and Electrochemical Properties of LiNi0.5Mn1.5O4 Cathode Materials Produced by Large Spray Pyrolysis Using Flame Combustion

    Directory of Open Access Journals (Sweden)

    Shinsuke Akao

    2011-01-01

    Full Text Available LiNi0.5Mn1.5O4 cathode materials were produced by spray pyrolysis apparatus using the flame combustion. SEM revealed that as-prepared powders had spherical morphology with porous microstructure which had an average diameter of about 2 μm with broad size distribution. After the calcination, LiNi0.5Mn1.5O4 powders with polygonal morphology and narrow particle size distribution were obtained. XRD showed that LiNi0.5Mn1.5O4 was well crystallized after the calcination at 900°C. Rechargeable measurement of LiNi0.5Mn1.5O4 cathode showed that the long plateau was observed at 4.7 V in discharge curve of LiNi0.5Mn1.5O4 cathode and its discharge capacity was 145 mAh/g at 1 C. The capacity retention of LiNi0.5Mn1.5O4 cathode were 95% at 1 C after 100 cycles. The discharge capacity and capacity retention of LiNi0.5Mn1.5O4 cathode were 125 mAh/g and 88% at 20 C. LiNi0.5Mn1.5O4 cathode exhibited also stable cycle performance at 50∘C.

  19. Design, characterization, and aerosol dispersion performance modeling of advanced co-spray dried antibiotics with mannitol as respirable microparticles/nanoparticles for targeted pulmonary delivery as dry powder inhalers.

    Science.gov (United States)

    Li, Xiaojian; Vogt, Frederick G; Hayes, Don; Mansour, Heidi M

    2014-09-01

    Dry powder inhalation aerosols of antibiotic drugs (a first-line aminoglycoside, tobramycin, and a first-line macrolide, azithromycin) and a sugar alcohol mucolytic agent (mannitol) as co-spray dried (co-SD) particles at various molar ratios of drug:mannitol were successfully produced by organic solution advanced co-spray drying from dilute solute concentration. These microparticulate/nanoparticulate aerosols consisting of various antibiotic drug:mannitol molar ratios were rationally designed with a narrow and unimodal primary particle size distribution, spherical particle shape, relatively smooth particle surface, and very low residual water content to minimize the interparticulate interactions and enhance in vitro aerosolization. These microparticulate/nanoparticulate inhalation powders were high-performing aerosols as reflected in the aerosol dispersion performance parameters of emitted dose, fine particle fraction (FPF), respirable fraction (RF), and mass median aerodynamic diameter (MMAD). The glass transition temperature (Tg) values were significantly above room temperature, which indicated that the co-SD powders were all in the amorphous glassy state. The Tg values for co-SD tobramycin:mannitol powders were significantly lower than those for co-SD azithromycin:mannitol powders. The interplay between aerosol dispersion performance parameters and Tg was modeled where higher Tg values (i.e., more ordered glass) were correlated with higher values in FPF and RF and lower values in MMAD. © 2014 Wiley Periodicals, Inc. and the American Pharmacists Association.

  20. (YSZ) powders

    Indian Academy of Sciences (India)

    Unknown

    XRD pattern for YSZ gel calcined at 900°C. Figure 3. Particle size distribution of the dry and wet ground slurries (20 vol.% solid content at a pH of 3). A. powder dry ground for 1 h; B, C, D, E. wet ground for 1, 2, 4, 10 h, res- pectively. Figure 4. Zeta-potential variation with pH for aqueous sus- pensions of 900°C calcined YSZ ...

  1. Design, physicochemical characterization, and optimization of organic solution advanced spray-dried inhalable dipalmitoylphosphatidylcholine (DPPC) and dipalmitoylphosphatidylethanolamine poly(ethylene glycol) (DPPE-PEG) microparticles and nanoparticles for targeted respiratory nanomedicine delivery as dry powder inhalation aerosols

    Science.gov (United States)

    Meenach, Samantha A; Vogt, Frederick G; Anderson, Kimberly W; Hilt, J Zach; McGarry, Ronald C; Mansour, Heidi M

    2013-01-01

    Novel advanced spray-dried and co-spray-dried inhalable lung surfactant-mimic phospholipid and poly(ethylene glycol) (PEG)ylated lipopolymers as microparticulate/nanoparticulate dry powders of biodegradable biocompatible lipopolymers were rationally formulated via an organic solution advanced spray-drying process in closed mode using various phospholipid formulations and rationally chosen spray-drying pump rates. Ratios of dipalmitoylphosphatidylcholine (DPPC) and dipalmitoylphosphatidylethanolamine PEG (DPPE-PEG) with varying PEG lengths were mixed in a dilute methanol solution. Scanning electron microscopy images showed the smooth, spherical particle morphology of the inhalable particles. The size of the particles was statistically analyzed using the scanning electron micrographs and SigmaScan® software and were determined to be 600 nm to 1.2 μm in diameter, which is optimal for deep-lung alveolar penetration. Differential scanning calorimetry (DSC) and powder X-ray diffraction (PXRD) were performed to analyze solid-state transitions and long-range molecular order, respectively, and allowed for the confirmation of the presence of phospholipid bilayers in the solid state of the particles. The residual water content of the particles was very low, as quantified analytically via Karl Fischer titration. The composition of the particles was confirmed using attenuated total-reflectance Fourier-transform infrared (ATR-FTIR) spectroscopy and confocal Raman microscopy (CRM), and chemical imaging confirmed the chemical homogeneity of the particles. The dry powder aerosol dispersion properties were evaluated using the Next Generation Impactor™ (NGI™) coupled with the HandiHaler® dry powder inhaler device, where the mass median aerodynamic diameter from 2.6 to 4.3 μm with excellent aerosol dispersion performance, as exemplified by high values of emitted dose, fine particle fraction, and respirable fraction. Overall, it was determined that the pump rates defined in the

  2. Efficacy of Pseudomonas fluorescens strain CL145A spray dried powder for controlling zebra mussels adhering to native unionid mussels within field enclosures

    Science.gov (United States)

    Luoma, James A.; Weber, Kerry L.; Severson, Todd J.; Mayer, Denise A.

    2015-01-01

    The efficacy of a commercially prepared spray dried powder (SDP) formulation of Pseudomonas fluorescens (strain CL145A) was evaluated for removing zebra mussels (Dreissena polymorpha) adhering to a population of unionid mussels in Lake Darling (Alexandria, Minnesota). Two groups of unionid mussels were used in the study. Unionid mussels were collected near the test area, weighed, photographed, individually tagged, and randomly allocated to one of nine test enclosures in equal proportions and then divided into two groups. The first group of unionid mussels (Group 1, n = 5 per test enclosure) were indiscriminately selected from each test enclosure and used to estimate the number of zebra mussels adhering to unionid mussels prior to exposure. The second group of unionid mussels (Group 2, n = 22 per test enclosure) were used to evaluate the efficacy of SDP for removal of adhering zebra mussels. Both Group 1 and Group 2 mussels were used to evaluate the effects of SDP exposure on unionid mussel survival.

  3. Spray-freeze-drying for protein powder preparation: particle characterization and a case study with trypsinogen stability.

    Science.gov (United States)

    Sonner, Christine; Maa, Yuh-Fun; Lee, Geoffrey

    2002-10-01

    This work investigates the use of spray freeze-drying (SFD) to produce protein loaded particles suitable for epidermal delivery. In the first part of the study, the effects of formulation and process conditions on particle properties are examined. Aqueous solutions of trehalose produce SFD particles in the size range 20-80 microm, with a smooth, textured surface, but having high internal porosity. The latter was visualized using SEM and a novel particle embedding and sectioning technique. Use of an annealing step during the freeze-drying cycle caused the particles to shrink, reducing hereby porosity and also the measured rate of moisture uptake into these amorphous particles. SFD pure mannitol was approximately 40% amorphous, but not hygroscopic. Incorporation of dextran 37,500 into a combined amorphous trehalose/mannitol formulation led to increased particle shrinkage and lower particle porosity on annealing. The model protein trypsinogen lost approximately 15% activity during SFD of solutions containing 50 mg/mL protein, but was only marginally aggregated (1.4%). It is suggested that trypsinogen forms an irreversible partially unfolded state or molten globule on SFD/rehydration. The pure protein was also partially inactivated without aggregation during atomization into air. Surprisingly, neither activity loss nor aggregation were detected on atomization of the protein solution into liquid nitrogen. Quench-freezing of small droplets may reverse the partial unfolding of trypsinogen occurring on atomization into air. The origin of the trypsinogen inactivation during SFD must therefore be the subsequent freeze-drying step of this multistep process. Isolated freeze drying of trypsinogen produces strong aggregation and equivalent inactivation. This result suggests that trypsinogen behaves differently during freeze drying from frozen droplets and from bulk solution in a vial. In the former case the protein forms an irreversible partially unfolded state, whereas in the

  4. Mechanical milling of a nano structured ductile iron powder under dry, wet and cryogenic atmospheres; Proceso de molturacion mecanica en medio seco, humedo y criogenico de polvo de hierro ductil nanoestructurado

    Energy Technology Data Exchange (ETDEWEB)

    Cinca, N.; Hurtado, E.; Cano, I. G.; Guilemany, J. M.

    2011-07-01

    The main objective of this study, is to obtain an effective particle and grain size reduction of a nano structured iron powder by mechanical milling under different milling media. One of the main challenges in this study is to work with this material of great ductility.The variables of the study to be optimized have been the following: speed of rotation, powder to ball ratio (PBR) and the percentage of control agent to induce an effective powder fracturing in front of cold welding. The powder has been characterized by a Laser Diffraction Particle Size Analyser, scanning electron microscopy (SEM) and transmission electron microscopy (TEM) and, X-ray diffraction.Through the comparative study, it is found that operating under dry milling conditions: there is a more effective particle size reduction of 43 % and grain size reduction of 62 %. In wet conditions has been reduced the amount of oxide, as well as to obtain a more homogenous distribution of the resulting powder. The results under cryogenic media is presented as promising. (Author) 15 refs.

  5. Primary Newcastle disease vaccination of broilers: comparison of the antibody seroresponse and adverse vaccinal reaction after eye-nose drop or coarse spray application, and implication of the results for a previously developed coarse dry powder vaccine.

    Science.gov (United States)

    Landman, W J M; Vervaet, C; Remon, J P; Huyge, K; van Eck, J H H

    2017-08-01

    To compare antibody seroresponse and adverse vaccinal reaction induced by Newcastle disease (ND) vaccination after eye-nose drop or coarse spray, groups of SPF broiler hens were vaccinated at day 4 (day of hatch is day 0) and intratracheally inoculated with Escherichia coli at day 11. Body weight gain (BWG) was assessed between day 4 and day 18; colibacillosis lesions and serum antibodies were determined at day 18. Meaningful comparison requires similar vaccine uptake. Vaccine virus loss during spray relative to eye-nose drop, which was assessed by comparing the results of endpoint titrations, was 3 log10. Colibacillosis lesions in birds spray vaccinated with 106.4 EID50/chicken were significantly more severe (P drop vaccinated with 103.4 EID50/chicken, while the seroresponse was slightly but significantly (P < 0.05) stronger. Colibacillosis lesion scores inversely paralleled BWG. It is concluded that: (1) There is room to improve the coarse ND vaccine spray used regarding adverse vaccinal reaction, while maintaining a sufficient immune response. This is also applicable to the coarse ND powder vaccine studied in previous research, which induced similar antibody response and adverse vaccinal reaction as the spray vaccine used here. (2) The vaccine virus dose influences the colibacillosis susceptibility at seven days post vaccination, as the dynamics of the vaccine virus infection is likely dose-dependent. (3) Low vaccine virus doses likely result in heterogeneous vaccine-take followed by vaccine virus spread from vaccine shedding birds to their non-vaccine virus infected flock mates ("rolling vaccinal reaction").

  6. Effect of La{sub 0.8}Sr{sub 0.2}MnO{sub 3} powder addition in the precursor solution on the properties of cathode films deposited by spray pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Caio Luis Santos; Rangel, Maria do Carmo, E-mail: clssilva@ufba.br, E-mail: mcarmov@ufba.br [Universidade Federal da Bahia (UFBA), Salvador, BA (Brazil). Grupo de Estudo em Cinetica e Catalise; Gama, Leonardo Marques; Paes Junior, Herval Ramos, E-mail: leonardo.m.gama@gmail.com, E-mail: herval@uenf.br [Universidade Estadual do Norte Fluminense Darcy Ribeiro (UENF), Campos dos Goytacazes, RJ (Brazil). Laboratorio de Materiais Avancados; Santos, Jacqueline Amanda Figueiredo dos; Domingues, Rosana Zacarias, E-mail: jac.amanda28@gmail.com, E-mail: rosanazd@ufmg.br [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Laboratorio de Materiais e Pilhas a Combustivel

    2017-01-15

    Films of lanthanum strontium manganite, LSM (La{sub 0.8}Sr{sub 0.2}MnO{sub 3}) were deposited on yttria stabilized zirconia (YSZ) substrates by different methods aiming to establish the most suitable route to prepare cathodes for solid oxide fuel cells (SOFC). Samples were obtained by using a solution of lanthanum, strontium and manganese nitrates or a dispersion of the LSM powder in this solution. Both commercial and synthesized LSM powders were used, the last one obtained by amorphous citrate method. The films were deposited by spray pyrolysis on YSZ substrates prepared by uniaxial and isostatic pressing. Samples were characterized by scanning electron microscopy, confocal laser scanning microscopy, X-ray diffraction and two-probe conductivity measurements. The area specific resistance and relaxation to cathodic activation were measured by electrochemical impedance spectroscopy. The substrate obtained by uniaxial pressing and the commercial LSM produced films with the highest amount of surface cracks. The film obtained from the suspension showed area specific resistance and activation energy lower than the other produced from the solution. For both samples, the cathodic activation process resulted in an initial reduction of the total resistance of around 20%, the sample produced from the suspension being more resistant to relaxation. Therefore, the LSM suspension is more suitable than the salts solution for preparing films by spray pyrolysis on YSZ substrates to obtain efficient cathodes for SOFC. (author)

  7. The role of nano-particles in the field of thermal spray coating technology

    Science.gov (United States)

    Siegmann, Stephan; Leparoux, Marc; Rohr, Lukas

    2005-06-01

    Nano-particles play not only a key role in recent research fields, but also in the public discussions about health and safety in nanotechnology. Nevertheless, the worldwide activities in nano-particles research increased dramatically during the last 5 to 10 years. There are different potential routes for the future production of nano-particles at large scale. The main directions envisaged are mechanical milling, wet chemical reactions or gas phase processes. Each of the processes has its specific advantages and limitations. Mechanical milling and wet chemical reactions are typically time intensive and batch processes, whereas gas phase productions by flames or plasma can be carried out continuously. Materials of interest are mainly oxide ceramics, carbides, nitrides, and pure metals. Nano-ceramics are interesting candidates for coating technologies due to expected higher coating toughness, better thermal shock and wear resistance. Especially embedded nano-carbides and-nitrides offer homogenously distributed hard phases, which enhance coatings hardness. Thermal spraying, a nearly 100 years old and world wide established coating technology, gets new possibilities thanks to optimized, nano-sized and/or nano-structured powders. Latest coating system developments like high velocity flame spraying (HVOF), cold gas deposition or liquid suspension spraying in combination with new powder qualities may open new applications and markets. This article gives an overview on the latest activities in nano-particle research and production in special relation to thermal spray coating technology.

  8. Effects of ionic and nonionic surfactants on milk shell wettability during co-spray-drying of whole milk particles.

    Science.gov (United States)

    Lallbeeharry, P; Tian, Y; Fu, N; Wu, W D; Woo, M W; Selomulya, C; Chen, X D

    2014-09-01

    Mixing surfactants with whole milk feed before spray drying could be a commercially favorable approach to produce instant whole milk powders in a single step. Pure whole milk powders obtained directly from spray drying often have a high surface fat coverage (up to 98%), rendering them less stable during storage and less wettable upon reconstitution. Dairy industries often coat these powders with lecithin, a food-grade surfactant, in a secondary fluidized-bed drying stage to produce instant powders. This study investigated the changes in wetting behavior on the surface of a whole milk particle caused by the addition of surfactants before drying. Fresh whole milk was mixed with 0.1% (wt/wt) Tween 80 or 1% (wt/wt) lecithin (total solids), and the wetting behavior of the shell formed by each sample was captured using a single-droplet drying device at intermediate drying stages as the shell was forming. The addition of surfactants improved shell wettability from the beginning of shell formation, producing more wettable milk particles after drying. The increase in surfactant loading by 10 times reduced the wetting time from around 30s to 30s). We proposed that Tween 80 could adsorb at the oil-water interface of fat globules, making the surface fat more wettable, whereas lecithin tends to combine with milk proteins to form a complex, which then competes for the air-water surface with fat globules. Spray-drying experiments confirmed the greatly improved wettability of whole milk powders by the addition of either 0.1% (wt/wt) Tween 80 or 1% (wt/wt) lecithin; wetting time was reduced from 35±4s to drying system has been used to elucidate the complex interactions between ionic or nonionic surfactants and milk components (both proteins and fat), as well as the resultant effect on the development of milk particle functionality during drying. Copyright © 2014 American Dairy Science Association. Published by Elsevier Inc. All rights reserved.

  9. Influences of process and formulation parameters on powder flow properties and immunogenicity of spray dried polymer particles entrapping recombinant pneumococcal surface protein A.

    Science.gov (United States)

    Anish, Chakkumkal; Upadhyay, Arun K; Sehgal, Devinder; Panda, Amulya Kumar

    2014-05-15

    Particle size, antigen load and its release characteristic are the three the main attributes of polymer particles based vaccine delivery systems. The present studies focus on the formulation of spray dried polylactide microparticles entrapping pneumococcal surface protein A (PspA). Influence of process variables during polymer particle formation were optimized by using half-factorial design. Feed rate and atomization pressure during spray drying were found to be the most important parameters for achieving uniform size particles. Spray drying of preformed particles from different stages of solvent evaporation method resulted in formation of particle having different porosity and protein release profile. Presence of polyvinyl alcohol in the external aqueous phase not only contributed towards regulating the size of particles but also influenced the burst release of protein from particles. Polymer particles entrapping PspA elicited robust IgG responses both in mice and in rats. Antigen load in microparticles correlated with the antibody titer indicating the maintenance of protein integrity during particle formation using spray drying. Both, process engineering and formulation parameters during spray drying influenced the particles in terms of size, load and antigen release characteristics. Copyright © 2014 Elsevier B.V. All rights reserved.

  10. Application of chemicals to substrates without the use of liquids: Proof of concepts for powder spray gun and fluidized bed solid-on- solid (SOS) processing of textiles, and continued research in textile xerography printing, solid shade coloration and electrostatic liquid spray SOS finishing of fabrics

    Energy Technology Data Exchange (ETDEWEB)

    Cook, F.L.; Carr, W.W.; Tincher, W.C.; Sikorski, M.

    1990-09-28

    The first two years of research under DOE Contract No. FG05-84CE40702 were devoted toward developing processes whereby certain chemicals could be applied to textiles without the use of water, mainly concentrating on powder deposition techniques. The approach was to identify powder-based processes in other industry sectors (mainly the metals and paper industries) that possessed the potential to be adapted to continuous textile manufacturing lines. The adapted textile processes were classified under the general category of solid-on-solid (SOS) processes, since no liquid water was required, and 100% of the chemical materials applied to the substrate remained with it into final product manufacture. The current research focused on several areas of chemical treatment: yarn slashing, textile xerography printing, binding of nonwovens, fluoropolymer barrier finishing, and liquid spray and finishing. Several of these areas were sufficiently developed in the first phase to allow full-scale, proof-of-concept trials to be conducted at industrial sites in the third and fourth years of the project. Other areas were identified and preliminary investigations conducted in the first phase, but were largely left for full development in the reported phase, e.g., liquid spray finishing of 100% solids formulations. This report discusses work in each area of chemical treatment.

  11. Fabrication of Semiconducting Methylammonium Lead Halide Perovskite Particles by Spray Technology

    Science.gov (United States)

    Ahmadian-Yazdi, Mohammad-Reza; Eslamian, Morteza

    2018-01-01

    In this "nano idea" paper, three concepts for the preparation of methylammonium lead halide perovskite particles are proposed, discussed, and tested. The first idea is based on the wet chemistry preparation of the perovskite particles, through the addition of the perovskite precursor solution to an anti-solvent to facilitate the precipitation of the perovskite particles in the solution. The second idea is based on the milling of a blend of the perovskite precursors in the dry form, in order to allow for the conversion of the precursors to the perovskite particles. The third idea is based on the atomization of the perovskite solution by a spray nozzle, introducing the spray droplets into a hot wall reactor, so as to prepare perovskite particles, using the droplet-to-particle spray approach (spray pyrolysis). Preliminary results show that the spray technology is the most successful method for the preparation of impurity-free perovskite particles and perovskite paste to deposit perovskite thin films. As a proof of concept, a perovskite solar cell with the paste prepared by the sprayed perovskite powder was successfully fabricated.

  12. Fabrication of Semiconducting Methylammonium Lead Halide Perovskite Particles by Spray Technology.

    Science.gov (United States)

    Ahmadian-Yazdi, Mohammad-Reza; Eslamian, Morteza

    2018-01-10

    In this "nano idea" paper, three concepts for the preparation of methylammonium lead halide perovskite particles are proposed, discussed, and tested. The first idea is based on the wet chemistry preparation of the perovskite particles, through the addition of the perovskite precursor solution to an anti-solvent to facilitate the precipitation of the perovskite particles in the solution. The second idea is based on the milling of a blend of the perovskite precursors in the dry form, in order to allow for the conversion of the precursors to the perovskite particles. The third idea is based on the atomization of the perovskite solution by a spray nozzle, introducing the spray droplets into a hot wall reactor, so as to prepare perovskite particles, using the droplet-to-particle spray approach (spray pyrolysis). Preliminary results show that the spray technology is the most successful method for the preparation of impurity-free perovskite particles and perovskite paste to deposit perovskite thin films. As a proof of concept, a perovskite solar cell with the paste prepared by the sprayed perovskite powder was successfully fabricated.

  13. Method of manufacturing powder particles

    NARCIS (Netherlands)

    Borra, J.P.D.

    2002-01-01

    The invention relates to a method of manufacturing a dry powder particle, preferably using electro-hydrodynamic spraying, wherein two oppositely charged aerosol streams are contacted. The invention allows for the manufacture of powders having various, controllable compositions and shapes. In

  14. Microstructure control of SOFC cathodes using the self-organizing behavior of LSM/ScSZ composite powder material prepared by spray pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Hagiwara, Akifusa; Hobara, Natsuro; Takizawa, Koichi [R and D Center, Engineering R and D Division, Tokyo Electric Power Company, 4-1, Egasaki-cho, Tsurumi-ku, Yokohama, 230-8510 (Japan); Sato, Kazuyoshi; Abe, Hiroya; Naito, Makio [Joining and Welding Research Institute(JWRI), Osaka University, 11-1 Mihogaoka, Ibaragi, Osaka 567-0047 (Japan)

    2007-06-15

    Composite particles for SOFC cathodes were synthesized by a spray pyrolysis method. The constituent materials for the cathode are provided in the form of a metal ion solution with the addition of an electrolyte sol solution, and sprayed droplets of the solution undergo pyrolysis to form composite LSM/ScSZ particles. The resultant particles have been shown to possess a structure on a nano-order with a well-controlled particle size and material composition. Also, the cathode using the composite particles has demonstrated a significant reduction in the interfacial area specific resistance by 30-50% when compared to those for conventional cathode materials. This paper describes the processes for cathode fabrication in order to understand how such a finely controlled cathode microstructure is realized. In particular, the self-organizing behavior during the course of crystal growth within the cathode is carefully observed. The present results encourage further optimization of the composite particle design in order to further improve the cathode performance. (author)

  15. Flame spraying of polymers

    Energy Technology Data Exchange (ETDEWEB)

    Varacalle, D.J. Jr.; Zeek, D.P. [Idaho National Engineering Lab., Idaho Falls, ID (United States); Couch, K.W.; Benson, D.M. [Protech Laboratory Corp., Cincinnati, OH (United States); Kirk, S.M. [3M Co., St. Paul, MN (United States)

    1997-08-01

    Statistical design-of-experiment studies of the thermal spraying of polymer powders are presented. Studies of the subsonic combustion (i.e., Flame) process were conducted in order to determine the quality and economics of polyester and urethane coatings. Thermally sprayed polymer coatings are of interest to several industries for anticorrosion applications, including the chemical, automotive, and aircraft industries. In this study, the coating design has been optimized for a site-specific application using Taguchi-type fractional-factorial experiments. Optimized coating designs are presented for the two powder systems. A substantial range of thermal processing conditions and their effect on the resultant polymer coatings is presented. The coatings were characterized by optical metallography, hardness testing, tensile testing, and compositional analysis. Characterization of the coatings yielded the thickness, bond strength, Knoop microhardness, roughness, deposition efficiency, and porosity. Confirmation testing was accomplished to verify the coating designs.

  16. Uniform-droplet spray forming

    Energy Technology Data Exchange (ETDEWEB)

    Blue, C.A.; Sikka, V.K. [Oak Ridge National Lab., TN (United States); Chun, Jung-Hoon [Massachusetts Institute of Technology, Cambridge, MA (United States); Ando, T. [Tufts Univ., Medford, MA (United States)

    1997-04-01

    The uniform-droplet process is a new method of liquid-metal atomization that results in single droplets that can be used to produce mono-size powders or sprayed-on to substrates to produce near-net shapes with tailored microstructure. The mono-sized powder-production capability of the uniform-droplet process also has the potential of permitting engineered powder blends to produce components of controlled porosity. Metal and alloy powders are commercially produced by at least three different methods: gas atomization, water atomization, and rotating disk. All three methods produce powders of a broad range in size with a very small yield of fine powders with single-sized droplets that can be used to produce mono-size powders or sprayed-on substrates to produce near-net shapes with tailored microstructures. The economical analysis has shown the process to have the potential of reducing capital cost by 50% and operating cost by 37.5% when applied to powder making. For the spray-forming process, a 25% savings is expected in both the capital and operating costs. The project is jointly carried out at Massachusetts Institute of Technology (MIT), Tuffs University, and Oak Ridge National Laboratory (ORNL). Preliminary interactions with both finished parts and powder producers have shown a strong interest in the uniform-droplet process. Systematic studies are being conducted to optimize the process parameters, understand the solidification of droplets and spray deposits, and develop a uniform-droplet-system (UDS) apparatus appropriate for processing engineering alloys.

  17. Advanced Nanoscale Coatings with Plasma Spray

    National Research Council Canada - National Science Library

    Atteridge, David

    2000-01-01

    .... A secondary research charter developed as this program proceeded was the assessment of the feasibility of using cored wire filled with WE-Co powder as a feed-stock for both plasma spray and twin-wire-arc spray (TWAS...

  18. New tools to optimise spray dryers

    NARCIS (Netherlands)

    Verschueren, M.; Straatsma, J.; Schutyser, M.A.I.; Akkerman, C.; Jong, de P.

    2007-01-01

    Spray drying is an essential unit operation for the manufacture of many products with specific powder properties. It is characterised by atomisation of a solution or suspension into droplets, followed by subsequent drying of these droplets by evaporation of water or other solvents. Spray drying is

  19. Synthesis of submicron silver powder from scrap low-temperature co-fired ceramic an e-waste: Understanding the leaching kinetics and wet chemistry.

    Science.gov (United States)

    Swain, Basudev; Shin, Dongyoon; Joo, So Yeong; Ahn, Nak Kyoon; Lee, Chan Gi; Yoon, Jin-Ho

    2018-03-01

    The current study focuses on the understanding of leaching kinetics of metal in the LTCC in general and silver leaching in particular along with wet chemical reduction involving silver nanoparticle synthesis. Followed by metal leaching, the silver was selectively precipitated using HCl as AgCl. The precipitated AgCl was dissolved in ammonium hydroxide and reduced to pure silver metal nanopowder (NPs) using hydrazine as a reductant. Polyvinylpyrrolidone (PVP) used as a stabilizer and Polyethylene glycol (PEG) used as reducing reagent as well as stabilizing reagent to control size and shape of the Ag NPs. An in-depth investigation indicated a first-order kinetics model fits well with high accuracy among all possible models. Activation energy required for the first order reaction was 21.242 kJ mol -1 for Silver. PVP and PEG 1% each together provide better size control over silver nanoparticle synthesis using 0.4 M hydrazine as reductant, which provides relatively regular morphology in comparison to their individual application. The investigation revealed that the waste LTCC (an industrial e-waste) can be recycled through the reported process even in industrial scale. The novelty of reported recycling process is simplicity, versatile and eco-efficiency through which waste LTCC recycling can address various issues like; (i) industrial waste disposal (ii) synthesis of silver nanoparticles from waste LTCC (iii) circulate metal economy within a closed loop cycle in the industrial economies where resources are scarce, altogether. Copyright © 2017 Elsevier Ltd. All rights reserved.

  20. Nutritional Composition of Liquid and Spray-dried Juices of ...

    African Journals Online (AJOL)

    The juices and powders were then analyzed for the nutritive composition and compared. The effects of the spray-drying on nutritional composition were evaluated. Results: The results indicated a significant decrease (P < 0.05) in the spray dried powders of both Roselle and Tamarind for the values of total carbohydrates, ...

  1. Positron annihilation lifetime spectroscopy of mechanically milled protein fibre powders and their free volume aspects

    Science.gov (United States)

    Patil, K.; Sellaiyan, S.; Rajkhowa, R.; Tsuzuki, T.; Lin, T.; Smith, S. V.; Wang, X.; Uedono, A.

    2013-06-01

    The present study reports the fabrication of ultra-fine powders from animal protein fibres such as cashmere guard hair, merino wool and eri silk along with their free volume aspects. The respectively mechanically cleaned, scoured and degummed cashmere guard hair, wool and silk fibres were converted into dry powders by a process sequence: Chopping, Attritor Milling, and Spray Drying. The fabricated protein fibre powders were characterised by scanning electron microscope, particle size distribution and positron annihilation lifetime spectroscopy (PALS). The PALS results indicated that the average free volume size in protein fibres increased on their wet mechanical milling with a decrease in the corresponding intensities leading to a resultant decrease in their fractional free volumes.

  2. [Use of powder metallurgy for development of implants of Co-Cr-Mo alloy powder].

    Science.gov (United States)

    Dabrowski, J R

    2001-04-01

    This paper discusses the application of powder metallurgy for the development of porous implantation materials. Powders obtained from Co-Cr-Mo alloy with different carbon content by water spraying and grinding, have been investigated. Cold pressing and rotary re-pressing methods were used for compressing the powder. It was found that the sintered materials obtained from water spraying have the most advantageous properties.

  3. A Grey-Box Model for Spray Drying Plants

    DEFF Research Database (Denmark)

    Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

    2013-01-01

    Multi-stage spray drying is an important and widely used unit operation in the production of food powders. In this paper we develop and present a dynamic model of the complete drying process in a multi-stage spray dryer. The dryer is divided into three stages: The spray stage and two fluid bed...

  4. Economic Optimization of Spray Dryer Operation using Nonlinear Model Predictive Control

    DEFF Research Database (Denmark)

    Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

    2014-01-01

    the water content for many liquid foodstuffs and produces a free flowing powder. The main challenge in controlling the spray drying process is to meet the residual moisture specifications and avoid that the powder sticks to the chamber walls of the spray dryer. We present a model for a spray dryer that has...

  5. The Cold Gas-Dynamic Spray and Characterization of Microcrystalline and Nanocrystalline Copper Alloys

    Science.gov (United States)

    2012-12-01

    Velocity Oxygen Fuel [HVOF] Spray, Plasma Spray and Wire Arc Spray) and classic welding have potentially serious shortcomings, either from a mechanical...equiaxed particle formation, random welding of powder particles, and steady state deformation, during which a balance between fracture and cold...process are well understood, the effects of feedstock powder microstructure and composition on the deposition process remain largely unknown. In

  6. Peculiar features of metallurgical processes at plasma-arc spraying of coatings, made of steel wire with powder fillers B4C and B4C+ZrO2

    Directory of Open Access Journals (Sweden)

    Георгій Михайлович Григоренко

    2016-11-01

    Full Text Available The interaction of metallurgical processes occurring in plasma-arc spraying between the steel shell and the carbide fillers of B4C and B4C cored wires with the addition of nanocrystalline ZrO2 powder has been analyzed. Iron-boron compounds alloyed with carbon are formed in ingots as a result of ferritiс coating of wire interacrion with fillers while the ferritic matrix contains boride and carboboride eutectics. Average microhardness of the carboboride compounds and the matrix is high – 17,78; 16,40 and 8,69; 9,95 GPa for the ingots with с B4C and B4C+ZrO2 respectively. The best quality coatings with low porosity (~1%, lamellar structure consisting of ferrite matrix reinforced with dispersed Fe borides, were obtained at a higher heat input (plasmatron current 240-250 A. The average amount of oxides in the coatings makes 15%. 0,5% addition of nanopowder ZrO2 accelerates dispersed iron-boron compounds forming, promotes their uniform distribution in the structure and improves coating microhardness up to 7,0 GPa. Application of the differential thermal analysis method to simulate the interaction processes between the steel shell and the filler during the heating of wire in the shielding gas makes it possible to promote formation of new phases (borides and carboborides of iron and to predict the phase composition of the coatings

  7. Splash and spray by lorries.

    NARCIS (Netherlands)

    Tromp, J.P.M.

    1985-01-01

    Accidents caused by splash and spray are possibly underestimated in statistics, being classified, as they mostly are, as skidding accidents or rain and wet road accidents. In general, such a specific problem has a relatively low rate in accident statistics. The problem often arises in critical

  8. No Heat Spray Drying Technology

    Energy Technology Data Exchange (ETDEWEB)

    Beetz, Charles [ZoomEssence, Inc., Hebron, KY (United States)

    2016-06-15

    No Heat Spray Drying Technology. ZoomEssence has developed our Zooming™ spray drying technology that atomizes liquids to powders at ambient temperature. The process of drying a liquid into a powder form has been traditionally achieved by mixing a heated gas with an atomized (sprayed) fluid within a vessel (drying chamber) causing the solvent to evaporate. The predominant spray drying process in use today employs air heated up to 400° Fahrenheit to dry an atomized liquid into a powder. Exposing sensitive, volatile liquid ingredients to high temperature causes molecular degradation that negatively impacts solubility, stability and profile of the powder. In short, heat is detrimental to many liquid ingredients. The completed award focused on several areas in order to advance the prototype dryer to a commercial scale integrated pilot system. Prior to the award, ZoomEssence had developed a prototype ‘no-heat’ dryer that firmly established the feasibility of the Zooming™ process. The award focused on three primary areas to improve the technology: (1) improved ability to formulate emulsions for specific flavor groups and improved understanding of the relationship of emulsion properties to final dry particle properties, (2) a new production atomizer, and (3) a dryer controls system.

  9. New atomization nozzle for spray drying

    NARCIS (Netherlands)

    Deventer, H.C. van; Houben, R.J.; Koldeweij, R.B.J.

    2013-01-01

    A new atomization nozzle based on ink jet technology is introduced for spray drying. Application areas are the food and dairy industry, in the first instance, because in these industries the quality demands on the final powders are high with respect to heat load, powder shape, and size distribution.

  10. Plasma spheroidization of nickel powders in a plasma reactor

    Indian Academy of Sciences (India)

    The technique involves injection of the powder into a plasma flame, melting, acceleration of the powder particles, impact and bonding with the substrate. Feedstock powders of metals, alloys and ceramics for thermal spray applications have to meet several requirements. Particle shape, size and its distribution, powder flow ...

  11. [Impact of directly compressed auxiliary materials on powder property of fermented cordyceps powder].

    Science.gov (United States)

    Chen, Li-Hua; Yue, Guo-Chao; Guan, Yong-Mei; Yang, Ming; Zhu, Wei-Feng

    2014-01-01

    To investigate such physical indexes as hygroscopicity, angle of repose, bulk density, fillibility of compression of mixed powder of directly compressed auxiliary materials and fermented cordyceps powder by using micromeritic study methods. The results showed that spray-dried lactose Flowlac100 and microcrystalline cellulose Avicel PH102 had better effect in liquidity and compressibility on fermented cordyceps powder than pregelatinized starch. The study on the impact of directly compressed auxiliary materials on the powder property of fermented cordyceps powder had guiding significant to the research of fermented cordyceps powder tablets, and could provide basis for the development of fermented cordyceps powder tablets.

  12. Characterization and fatigue damage of plasma sprayed HAp top coat with Ti and HAp/Ti bond coat layers on commercially pure titanium substrate.

    Science.gov (United States)

    Rakngarm, Achariya; Mutoh, Yoshiharu

    2009-10-01

    The surface of commercially pure Ti (cp-Ti) substrate was grit-blasted with Al(2)O(3) powders and then wet-blasted with HAp/Ti mixed powders at room temperature. Then plasma spraying with Ti powders or HAp/Ti mixed powders on the blasted surface was carried out to form a bond coat layer, denoted as T50 and T100 bond coat for the former and HT100 bond coat for the later. The HAp top coat was subsequently sprayed with 100 mum thickness. The XRD patterns showed that the as-sprayed HT100 bond coat layer was mainly composed of HAp with minor components of Ti and TiO(2). EDS analysis also showed there co-existed HAp and Ti without reaction in the HT100 bond coat layer. Some cracks were observed in the bond coat and the top coat layers after compression-compression and tension-tension fatigue tests. The HT100 bond coat specimen produced less AE signal and a small amount of debonding and cracking in compression-compression fatigue test. The HT100 specimen could survive up to 10 million cycles at stress amplitude of 200 MPa, which is high enough compared to the maximum stress in bones: the order of 100 MPa. The degree of damage (debonding and cracking) in tension-tension fatigue test was more severe than that in compression-compression fatigue testing.

  13. Spray-dried cellulose nanofibers as novel tablet excipient.

    Science.gov (United States)

    Kolakovic, Ruzica; Peltonen, Leena; Laaksonen, Timo; Putkisto, Kaisa; Laukkanen, Antti; Hirvonen, Jouni

    2011-12-01

    The purpose of this study was to evaluate the potential of cellulose nanofibers (also referred as microfibrillated cellulose, nanocellulose, nanofibrillated, or nanofibrillar cellulose) as novel tabletting material. For this purpose, physical and mechanical properties of spray-dried cellulose nanofibers (CNF) were examined, and results were compared to those of two commercial grades of microcrystalline cellulose (MCC), Avicel PH101 and Avicel PH102, which are the most commonly and widely used direct compression excipients. Chemically, MCC and CNF are almost identical, but their physical characteristics, like mechanical properties and surface-to-volume ratio, differ remarkably. The novel material was characterized with respect to bulk and tapped as well as true density, moisture content, and flow properties. Tablets made of CNF powder and its mixtures with MCC with or without paracetamol as model compound were produced by direct compression and after wet granulation. The tensile strength of the tablets made in a series of applied pressures was determined, and yield pressure values were calculated from the measurements. With CNF, both wet granulation and direct compression were successful. During tablet compression, CNF particles were less prone to permanent deformation and had less pronounced ductile characteristics. Disintegration and dissolution studies showed slightly faster drug release from direct compression tablets with CNF, while wet granulated systems did not have any significant difference.

  14. Spray drying of fenofibrate loaded nanostructured lipid carriers

    DEFF Research Database (Denmark)

    Xia, Dengning; Shrestha, Neha; van de Streek, Jacco

    2016-01-01

    into dry, easily reconstitutable powder using spray drying. A central composite face centered design (CCFD) was used to investigate the influence of the ratio of lipid to protectant (mannitol and trehalose) and crystallinity of spray-dried powder on the particle size, yield and residual moisture content...... of the dried powder. A linear relationship (R2 = 0.9915) was established between the crystalline content of the spray-dried powders against the ratio of mannitol to trehalose from 3:7 to 10:0 (w/w). Spray drying of NLC aqueous dispersion using a mannitol and trehalose mixture resulted in an increase...... in particle size of the NLCs after reconstitution in water as compared to that in the initial aqueous dispersion. The decrease in crystallinity of the dry powder by reducing the ratio of mannitol to trehalose could improve the reconstitution of the NLCs in water. However the yield and residual moisture...

  15. A priori performance prediction in pharmaceutical wet granulation: testing the applicability of the nucleation regime map to a formulation with a broad size distribution and dry binder addition.

    Science.gov (United States)

    Kayrak-Talay, Defne; Litster, James D

    2011-10-14

    In this study, Hapgood's nucleation regime map (Hapgood et al., 2003) was tested for a formulation that consists of an active pharmaceutical ingredient (API) of broad size distribution and a fine dry binder. Gabapentin was used as the API and hydroxypropyl cellulose (HPC) as the dry binder with deionized water as the liquid binder. The formulation was granulated in a 6l Diosna high shear granulator. The effect of liquid addition method (spray, dripping), liquid addition rate (29-245 g/min), total liquid content (2, 4 and 10%), and impeller speed (250 and 500 rpm) on the granule size distribution and lump formation were investigated. Standard methods were successfully used to characterize the process parameters (spray drop size, spray geometry and powder surface velocity) for calculating the dimensionless spray flux. However, the addition of dry binder had a very strong effect on drop penetration time that could not be predicted from simple capillary flow considerations. This is most likely due to preferential liquid penetration into the fine pores related to the dry binder particles and subsequent partial softening and dissolution of the binder. For systems containing a dry binder or other amorphous powders, it is recommended that drop penetration time be measured directly for the blended formulation and then scaled to the drop size during spraying. Using these approaches to characterize the key dimensionless groups (dimensionless spray flux and drop penetration time), Hapgood's nucleation regime map was successfully used to predict a priori the effect of process conditions on the quality of the granule size distribution as measured by lump formation and the span of the size distribution, both before and after wet massing for range of conditions studied. Wider granule size distributions and higher amount of lumps were obtained moving from intermediate to mechanical dispersion regime. Addition of the liquid in the dripping mode gave the broadest size distribution

  16. Methods for production of aluminium powders and their application fields

    Energy Technology Data Exchange (ETDEWEB)

    Gopienko, V.G.; Kiselev, V.P.; Zobnina, N.S. (Vsesoyuznyj Nauchno-Issledovatel' skij i Proektnyj Inst. Alyuminievoj, magnievoj i ehlektrodnoj promyshlennosti (USSR))

    1984-12-01

    Different types of powder products made of alluminium and its alloys (powder, fine powders, granules and pastes) as well as their basic physicochemical properties are briefly characterized. The principle methods for alluminium powder production are outlined: physicochemical methods, the melt spraying by compressed gas being the mostly developed among them, and physico-mechanical ones. Main application spheres for powder productions of aluminium and its alloys are reported in short.

  17. Properties of Plasma and HVOF Sprayed Coatings

    Directory of Open Access Journals (Sweden)

    Wojciech Żórawski

    2012-11-01

    Full Text Available The work compares the properties of plasma and HVOF thermally sprayed coatings obtained by blending the NiCrBSi and Fe2O3 powders. The deposition was performed by means of the Plancer PN-120 and the Diamond Jet guns for plasma spraying and HVOF spraying respectively. The SEM (EDS method was employed to study the microstructure of the produced coatings. Although the blended powders differ in particle size, shape, and distribution, it is possible to obtain composite coatings with an NiCrBSi matrix containing iron oxides. Except for a different microstructure, plasma and HVOF coatings have a different phase composition, which was examined using the Bruker D-8 Advance diffractometer. Studies of the coatings wear and scuffing resistance showed that an optimal content of Fe2O3 is about 26 % for plasma sprayed coatings and 22.5 % for HVOF deposited coatings.

  18. New tools to optimise spray dryers

    OpenAIRE

    Verschueren, M.; Straatsma, J.; Schutyser, M. A. I.; Akkerman, C.; de Jong,

    2007-01-01

    Spray drying is an essential unit operation for the manufacture of many products with specific powder properties. It is characterised by atomisation of a solution or suspension into droplets, followed by subsequent drying of these droplets by evaporation of water or other solvents. Spray drying is used for the manufacture of many consumer and industrial products such as instant food products, laundry detergents, pharmaceuticals, ceramics and agrochemicals. The best known example of an instant...

  19. Magnetic properties of lanthanum orthoferrite fine powders prepared ...

    Indian Academy of Sciences (India)

    Unknown

    Abstract. Fine powders of lanthanum iron oxide, LaFeO3, have been prepared by solid state reaction as well as sol–gel synthesis and nebulized spray pyrolysis. Struc- tures, morphologies and magnetic susceptibility measurements of these powders have been examined. The powders prepared by all the three ...

  20. Some Material Characteristics of Cold-Sprayed Structures

    Directory of Open Access Journals (Sweden)

    Victor K. Champagne

    2007-01-01

    Full Text Available The deposition and consolidation of metal powders by means of cold spray are methods whereby powder particles are accelerated to high velocity through entrainment in a gas undergoing expansion in a rocket nozzle and are subsequently impacted upon a surface. The impacted powder particles form a consolidated structure which can be several centimeters thick. The characteristics of this structure depend on the initial characteristics of the metal powder and upon impact velocity. The influence of impact velocity on strain hardening and porosity are examined. A materials model is proposed for these phenomena, and model calculation is compared with experiment for the cold spraying of aluminum.

  1. Spray drying of fenofibrate loaded nanostructured lipid carriers

    OpenAIRE

    Dengning Xia; Neha Shrestha; Jacco van de Streek; Huiling Mu; Mingshi Yang

    2016-01-01

    The conversion of aqueous dispersion of nanostructured lipid carriers (NLCs) into dry powder by spray drying could be a useful approach to render NLCs with better physical chemical stability than the aqueous dispersion. In this study, aqueous NLC dispersion containing fenofibrate was converted into dry, easily reconstitutable powder using spray drying. A central composite face centered design (CCFD) was used to investigate the influence of the ratio of lipid to protectant (mannitol and trehal...

  2. Comparison of three fungicide spray advisories for lettuce downy mildew

    NARCIS (Netherlands)

    Wu, B.M.; Subbarao, K.V.; Bruggen, van A.H.C.; Koike, S.T.

    2001-01-01

    Lettuce growers in coastal California have relied mainly on protective fungicide sprays to control downy mildew. Thus, timing of sprays before infection is critical for optimal results. A leaf-wetness-driven, infection-based advisory system, previously developed, did not always perform

  3. Screening and spray drying of enzymes and probiotics

    NARCIS (Netherlands)

    Schutyser, M.A.I.; Perdana, J.A.; Fox, M.B.

    2013-01-01

    Many food ingredients, such as enzymes and probiotics, are spray dried to provide a longer shelf life. A major hurdle when applying spray drying is the extensive optimisa tion required for formulation and drying conditions to obtain powders of acceptable quality. Therefore, a high-throughput

  4. PAINT SPRAY BOOTH DESIGN USING RECIRCULATION/PARTITIONING VENTILATION

    Science.gov (United States)

    Many spray painting facility operators have been attempting to reduce the discharge of volatile organic compounds (VOCs) from paint spray booths to the atmosphere. Some have been able to convert to lower VOC containing paints and coatings such as powder coating, waterborne coatin...

  5. Solid-state characterization of spray-dried ice cream mixes.

    Science.gov (United States)

    Vega, Cesar; Kim, Esther-H-J; Chen, Xiao D; Roos, Yrjö H

    2005-10-10

    The main physicochemical properties of spray-dried ice cream mixes (i.e. surface composition, wettability, flowability and microstructure) were analyzed. Emulsions contained 19-44% milk fat on a dry basis and included mixes with no added emulsifier and/or sucrose. The time necessary for complete wetting of the powders correlated with the amount of surface free-fat measured by means of solvent extraction. Non-micellar casein (sodium caseinate) showed to be a better co-encapsulant than micellar casein (skim milk) as demonstrated by surface fat coverage measured by electron spectroscopy for chemical analysis (ESCA). Emulsifiers influenced the fat surface composition of the powders by reducing the amount of surface protein due to their lower interfacial tension. Surface fat caused an initial overestimation of the particle size of the powders due to fat-related caking. Powders showed no flow before and after surface fat extraction which was attributed to fat-related caking and very small particle size (<80 microm), respectively.

  6. A new cleaner process to prepare pressing-powder

    Directory of Open Access Journals (Sweden)

    Shu, Z.

    2011-10-01

    Full Text Available An alternative cleaner process of pressing-powder preparation, based on filter-pressing and a novel granulation method, is presented to substitute the existing spray-drying process. In the new process, about two-thirds of wet-milled slurry is filterpressed, dried and milled into dry fine powder. The other one-third of the slurry and the as-obtained dry fine powder are spray-mixed in a tower, where the slurry droplets adsorb the dry powder to form granules which are then rolled and dried into a useable pressing-powder for tile pressing. The key stages, filter-pressing and granulation (consisting of spray-mixing and rolling treatment, are specially studied. The pressing-powder properties and pressing/firing behavior, and, energy/water consumption and pollution emission data are presented, and a comparison between the new process and the existing spray-drying process is made. This new process has been found to be feasible and provides a pressing-powder with suitable properties, together with lower energy/water consumption and pollution emission (particulate matter and CO2.

    En ese trabajo se presenta un proceso alternativo y más ecológico para la preparación de polvo de prensas por molienda vía húmeda de las materias primas. En este proceso la eliminación del agua de la suspensión obtenida en la etapa de molienda, en vez de realizarse por secado por atomización, se lleva a cabo en dos etapas, en una primera etapa dos tercios de esta suspensión se filtro-prensan, posteriormente se secan y molturan hasta obtener un polvo seco micronizado. Este material seco se introduce por la parte superior de una torre granuladora, en la que se pulveriza el tercio de la suspensión restante por la parte inferior, de forma que las gotas adsorben sobre su superficie las partículas secas formando gránulos, que posteriormente se compactan por rodamiento (“rolling”, y finalmente se secan hasta la humedad requerida para el prensado. En

  7. Plasma Spraying and Characterization of Tungsten Carbide-Cobalt Coatings by the Water-Stabilized System WSP

    Directory of Open Access Journals (Sweden)

    Pavel Ctibor

    2009-01-01

    Full Text Available Tungsten carbide-cobalt powders (WC-17wt% Co were plasma sprayed by a water-stabilized system WSP. Experiments with variable feeding distances and spray distances were carried out. Thinner coatings were deposited on carbon steel substrates and thicker coatings on stainless steel substrates to compare different cooling conditions. Basic characterization of coatings was done by XRD, SEM, and light microscopy plus image analysis. Microhardness was measured on polished cross-sections. The main focus of investigation was resistance against wear in dry as well as wet conditions. The appropriate tests were performed with set-ups based on ASTM G65 and G75, respectively. The influence of spray parameters onto coating wear performance was observed. The results of mechanical tests were discussed in connection with changes of phase composition and with the quality of the coating's microstructure. The results show that for obtaining the best possible WC-17Co coating with WSP process, from the viewpoint of wear resistance, the desired parameters combination is long feeding distance combined with short spray distance.

  8. Vaginitis test - wet mount

    Science.gov (United States)

    Wet prep - vaginitis; Vaginosis - wet mount; Trichomoniasis - wet mount; Vaginal candida - wet mount ... a rash, painful intercourse, or odor after intercourse. Trichomoniasis , a sexually transmitted disease. Vaginal yeast infection .

  9. Preparation and characterization of microparticles of piroxicam by spray drying and spray chilling methods

    OpenAIRE

    Dixit, M.; Kini, A.G.; Kulkarni, P.K.

    2010-01-01

    Piroxicam, an anti-inflammatory drug, exhibits poor water solubility and flow properties, poor dissolution and poor wetting. Consequently, the aim of this study was to improve the dissolution of piroxicam. Microparticles containing piroxicam were produced by spray drying, using isopropyl alcohol and water in the ratio of 40:60 v/v as solvent system, and spray chilling technology by melting the drug and chilling it with a pneumatic nozzle to enhance dissolution rate. The prepared formulations ...

  10. Replacement of Chromium Electroplating on Helicopter Dynamic Components Using HVOF Thermal Spray Technology

    Science.gov (United States)

    2009-11-01

    axis robot arm in a soundproof booth, programmed and operated remotely. Most depots already use this type of booth for their existing plasma spray...powder feeders are commonly used to permit changeover from one coating to another without interrupting the spraying. • 6-axis industrial robot and...particulate arresting (HEPA) filters. Figure 4 shows one of these booths containing a spray gun, powder feeder , and three-axis robot . In the

  11. Slip casting nano-particle powders for making transparent ceramics

    Science.gov (United States)

    Kuntz, Joshua D [Livermore, CA; Soules, Thomas F [Livermore, CA; Landingham, Richard Lee [Livermore, CA; Hollingsworth, Joel P [Oakland, CA

    2011-04-12

    A method of making a transparent ceramic including the steps of providing nano-ceramic powders in a processed or unprocessed form, mixing the powders with de-ionized water, the step of mixing the powders with de-ionized water producing a slurry, sonifing the slurry to completely wet the powder and suspend the powder in the de-ionized water, separating very fine particles from the slurry, molding the slurry, and curing the slurry to produce the transparent ceramic.

  12. Spray drying of fenofibrate loaded nanostructured lipid carriers

    Directory of Open Access Journals (Sweden)

    Dengning Xia

    2016-08-01

    Full Text Available The conversion of aqueous dispersion of nanostructured lipid carriers (NLCs into dry powder by spray drying could be a useful approach to render NLCs with better physical chemical stability than the aqueous dispersion. In this study, aqueous NLC dispersion containing fenofibrate was converted into dry, easily reconstitutable powder using spray drying. A central composite face centered design (CCFD was used to investigate the influence of the ratio of lipid to protectant (mannitol and trehalose and crystallinity of spray-dried powder on the particle size, yield and residual moisture content of the dried powder. A linear relationship (R2 = 0.9915 was established between the crystalline content of the spray-dried powders against the ratio of mannitol to trehalose from 3:7 to 10:0 (w/w. Spray drying of NLC aqueous dispersion using a mannitol and trehalose mixture resulted in an increase in particle size of the NLCs after reconstitution in water as compared to that in the initial aqueous dispersion. The decrease in crystallinity of the dry powder by reducing the ratio of mannitol to trehalose could improve the reconstitution of the NLCs in water. However the yield and residual moisture content of dry powder decreased with an increase in the ratio of mannitol to trehalose. Lipid nanoparticles were able to retain the drug incorporation and the prolonged drug release profile after spray drying. The experimental model was robust, and suggested that spray drying is a viable technique for the conversion of NLCs into dry powder.

  13. Study of Multi-Function Micro-Plasma Spraying Technology

    Science.gov (United States)

    Wang, Liuying; Wang, Hangong; Hua, Shaochun; Cao, Xiaoping

    2007-02-01

    A multi-functional micro-arc plasma spraying system was developed according to aerodynamics and plasma spray theory. The soft switch IGBT (Insulated Gate Bipolar Transistor) invert technique, micro-computer control technique, convergent-divergent nozzle structure and axial powder feeding techniques have been adopted in the design of the micro-arc plasma spraying system. It is not only characterized by a small volume, a light weight, highly accurate control, high deposition efficiency and high reliability, but also has multi-functions in plasma spraying, welding and quenching. The experimental results showed that the system can produce a supersonic flame at a low power, spray Al2O3 particles at an average speed up to 430 m/s, and make nanostructured AT13 coatings with an average bonding strength of 42.7 MPa. Compared to conventional 9M plasma spraying with a higher power, the coatings with almost the same properties as those by conventional plasma spray can be deposited by multi-functional micro-arc plasma spraying with a lower power plasma arc due to an improved power supply design, spray gun structure and powder feeding method. Moreover, this system is suitable for working with thin parts and undertaking on site repairs, and as a result, the application of plasma spraying will be greatly extended.

  14. Synthesis and Characterization of Nanostructured WC-Co/Al Powder Prepared by Mechanical Alloying

    Directory of Open Access Journals (Sweden)

    Ning Ma

    2016-01-01

    Full Text Available Nanostructured WC-Co/Al powder was synthesized from WC-12Co powder and pure Al powder by mechanical alloying (MA. The morphology and microstructural evolution of WC-Co/Al powder were investigated by a series of characterization methods. The results showed that the β-Co phase in the initial WC-12Co powder was replaced by the AlxCo phases (such as Al9Co2 and Al13Co4. As the ball milling time increased, the average grain size of WC in the WC-Co/Al powder decreased firstly and then remained at a constant value of around 40 nm. The deposition behavior of powders sprayed by high velocity oxygen fuel (HVOF spraying was investigated. During spraying, the WC-Co/Al powder had a better flattening than the WC-12Co powder without ball milling, which is beneficial to fabricate compact coatings with lower porosity.

  15. Nicotine Nasal Spray

    Science.gov (United States)

    Nicotine nasal spray is used to help people stop smoking. Nicotine nasal spray should be used together with a ... support groups, counseling, or specific behavior change techniques. Nicotine nasal spray is in a class of medications ...

  16. Influence of spray drying and dispersing agent on surface and dissolution properties of griseofulvin micro and nanocrystals.

    Science.gov (United States)

    Shah, Dhaval A; Patel, Manan; Murdande, Sharad B; Dave, Rutesh H

    2016-11-01

    The purpose for the current research is to compare and evaluate physiochemical properties of spray-dried (SD) microcrystals (MCs), nanocrystals (NCs), and nanocrystals with a dispersion agent (NCm) from a poorly soluble compound. The characterization was carried out by performing size and surface analysis, interfacial tension (at particle moisture interface), and in-vitro drug dissolution rate experiments. Nanosuspensions were prepared by media milling and were spray-dried. The SD powders that were obtained were characterized morphologically using scanning electron microscopy (SEM), polarized light microscopy (PLM), and Flowchem. Solid-state characterization was performed using X-ray powder diffraction (XRPD), Fourier transfer infrared spectroscopy (FT-IR), and differential scanning calorimetry (DSC) for the identification of the crystalline nature of all the SD powders. The powders were characterized for their redispersion tendency in the water and in pH 1.2. Significant differences in redispersion were noted for both the NCs in both dissolution media. The interfacial tension for particle moisture interface was determined by applying the BET (Braunauer-Emmett-Teller) equation to the vapor sorption data. No significant reduction in the interfacial tension was observed between MCs and NCs; however, a significant reduction in the interfacial tension was observed for NCm at both 25 °C and 35 °C temperatures. The difference in interfacial tension and redispersion behavior can be attributed to a difference in the wetting tendency for all the SD powders. The dissolution studies were carried out under sink and under non-sink conditions. The non-sink dissolution approach was found suitable for quantification of the dissolution rate enhancement, and also for providing the rank order to the SD formulations.

  17. Assessment of differences between products obtained in conventional and vacuum spray dryer

    OpenAIRE

    Fernanda de Melo RAMOS; Cíntia Carla Melgaço de OLIVEIRA; SOARES,Ana Silvia Prata; Silveira Junior, Vivaldo

    2016-01-01

    Abstract In this work, an experimental unit of a vacuum spray dryer was built. This prototype attempted to combine the advantages of freeze-drying (drying at low temperatures due to vacuum) and spray drying (increase of surface area aiming the improvement of heat transfer efficiency). Maltodextrin solutions were dried in the vacuum operated equipment and in conventional spray dryer. The vacuum spray dryer system allowed obtaining powder at low temperatures due to the lowering of pressure cond...

  18. Microstructure characterization of alloy 625 deposited on nickel foam using air plasma spraying

    Energy Technology Data Exchange (ETDEWEB)

    Azarmi, F.; Saaedi, J.; Coyle, T.W.; Mostaghimi, J. [Center for Advanced Coating Technologies, University of Toronto (Canada)

    2008-05-15

    Ni-based superalloy 625 has been deposited on nickel foam by air plasma spraying (APS) using an optimized set of spraying parameters under two different substrate conditions. For condition (i) the substrate was not cooled during spraying and for condition (ii) the substrate constantly cooled using air jets during spraying. Microstructural characteristics of the as-sprayed coating microstructure were examined by a combination of optical and scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), image analysis, and X-ray diffraction (XRD) analysis, and compared to those of the alloy 625 powder used for spraying. (Abstract Copyright [2008], Wiley Periodicals, Inc.)

  19. Tablet formulation study of spray-dried sodium diclofenac enteric-coated microcapsules.

    Science.gov (United States)

    Lin, S Y; Kao, Y H

    1991-07-01

    Sodium diclofenac enteric-coated microcapsules were prepared by a spray-drying technique with Eudragit L 30D as enteric-coating material. The spray-dried powder, mixed with neocel or flo-starch, or the mixture of neocel and flo-starch (weight ratio, 1:1) was directly compressed into a tablet. The micromeritic properties of the spray-dried powder and the mixed powder for tableting were investigated. The flowability of the spray-dried powder was poor but improved after incorporating the excipients. The release rates of sodium diclofenac from the spray-dried powder, the mixed powder before tableting, and the tablets were determined in 0.1 N HCl solution, pH 6.8, phosphate buffer solution, distilled water, and pH-changed medium. The results indicated that the spray-dried powder, the mixed powder before tableting, and the tablets all exhibited enteric-coated release properties; these powders and tablets showed some resistance to stimulated gastric acid and then released drug more rapidly in pH 6.8 buffer solution. The weight ratio of neocel to flo-starch plays an important role in controlling the release of sodium diclofenac from enteric tablets. The 1:1 weight ratio of neocel to flo-starch was more suitable for designing the microdispersed sodium diclofenac enteric-coated tablets.

  20. Changes in hydroxyapatite powder properties via heat treatment

    Indian Academy of Sciences (India)

    The properties of hydroxyaptite (HA) powder, especially its physical one, are largely influenced by the heat treatment process. Controlling of these changes is vital in deciding the suitability of applying this powder in wet processing routes for green body fabrication. Chemically, the crystallinity of the HA powder was found to ...

  1. Metallization of Various Polymers by Cold Spray

    Science.gov (United States)

    Che, Hanqing; Chu, Xin; Vo, Phuong; Yue, Stephen

    2017-11-01

    Previous results have shown that metallic coatings can be successfully cold sprayed onto polymeric substrates. This paper studies the cold sprayability of various metal powders on different polymeric substrates. Five different substrates were used, including carbon fiber reinforced polymer (CFRP), acrylonitrile butadiene styrene (ABS), polyether ether ketone (PEEK), polyethylenimine (PEI); mild steel was also used as a benchmark substrate. The CFRP used in this work has a thermosetting matrix, and the ABS, PEEK and PEI are all thermoplastic polymers, with different glass transition temperatures as well as a number of distinct mechanical properties. Three metal powders, tin, copper and iron, were cold sprayed with both a low-pressure system and a high-pressure system at various conditions. In general, cold spray on the thermoplastic polymers rendered more positive results than the thermosetting polymers, due to the local thermal softening mechanism in the thermoplastics. Thick copper coatings were successfully deposited on PEEK and PEI. Based on the results, a method is proposed to determine the feasibility and deposition window of cold spraying specific metal powder/polymeric substrate combinations.

  2. A Method to Predict the Thickness of Poorly-Bonded Material Along Spray and Spray-Layer Boundaries in Cold Spray Deposition

    Science.gov (United States)

    Li, Yangfan; Hamada, Yukitaka; Otobe, Katsunori; Ando, Teiichi

    2017-02-01

    Multi-traverse CS provides a unique means for the production of thick coatings and bulk materials from powders. However, the material along spray and spray-layer boundaries is often poorly bonded as it is laid by the leading and trailing peripheries of the spray that carry powder particles with insufficient kinetic energy. For the same reason, the splats in the very first layer deposited on the substrate may not be bonded well either. A mathematical spray model was developed based on an axisymmetric Gaussian mass flow rate distribution and a stepped deposition yield to predict the thickness of such poorly-bonded layers in multi-traverse CS deposition. The predicted thickness of poorly-bonded layers in a multi-traverse Cu coating falls in the range of experimental values. The model also predicts that the material that contains poorly bonded splats could exceed 20% of the total volume of the coating.

  3. Plasma spheroidization of nickel powders in a plasma reactor

    Indian Academy of Sciences (India)

    Unknown

    factors to be considered in order to ensure high spray efficiency and better coating properties. For smooth and uniform feeding of powders into plasma jet, the powder particles have to be spherical in shape. High tem- peratures and steep temperatures present in thermal plasma is exploited to spheroidize particles in the pre-.

  4. High-Performance Polyimide Powder Coatings

    Science.gov (United States)

    Leahy, Jonathan J.

    2014-01-01

    Researchers at NASA's Kennedy Space Center have developed advanced powder coatings for longer-lasting, improved corrosion control. The results of preliminary tests of the coatings and their resistance to salt spray corrosion are very encouraging, and commercial partners are sought for further development.

  5. Recobrimentos de poli (tereftalato de etileno depositados em aço por aspersão térmica a partir de pós obtidos em diferentes condições de moagem Thermally sprayed coated carbon steel produced using PET powder obtained in different grinding conditions

    Directory of Open Access Journals (Sweden)

    Luciana Tavares Duarte

    2003-07-01

    Full Text Available Neste trabalho foram analisados recobrimentos de poli(tereftalato de etileno, PET, depositados em aço carbono através da técnica de aspersão térmica à combustão, e produzidos a partir de pós oriundos de processos de moagem, em moinho de bolas e de facas, de garrafas de PET pós-consumo. Algumas condições de moagem foram testadas, tendo-se obtido pós com diferentes características morfológicas. As características morfológicas dos pós e dos recobrimentos foram avaliadas por microscopia óptica e eletrônica, tendo-se observado que o recobrimento apresentava bolhas, provavelmente devido à degradação do polímero. Além disto, os recobrimentos produzidos, bem como as amostras de pó, foram caracterizados por espectroscopia na região do infravermelho, por calorimetria exploratória diferencial e através da determinação de viscosidade intrínseca em solução. Os resultados obtidos mostraram que é possível a produção de aço carbono recoberto com PET através da técnica de aspersão térmica, sendo que o grau de degradação, a morfologia e a distribuição granulométrica dos pós utilizados influenciaram significativamente as características e propriedades dos recobrimentos formados.The main purpose of this work was to study the production of a thermal spray coated poly(ethyleneterephthalate steel. Poly(ethylene terephthalate coatings were made of a thin grinding waste produced by a PET recycling company, and of a PET powder, which was obtained by grinding post-consumer beverage bottles. Some grinding conditions, using a ceramic ball mill, were studied. Scanning Electronic Microscopy (SEM and optical microscopy (OM were used in the study of powder and coating morphologies, and this analysis showed that PET coating presents bubbles due to polymer degradation. PET powder and coating characteristics were investigated using Differential Scanning Calorimetry (DSC and measurements of intrinsic viscosity. It was observed that

  6. Encapsulation of Alcohol Dehydrogenase in Mannitol by Spray Drying

    Science.gov (United States)

    Shiga, Hirokazu; Joreau, Hiromi; Neoh, Tze Loon; Furuta, Takeshi; Yoshii, Hidefumi

    2014-01-01

    The retention of the enzyme activity of alcohol dehydrogenase (ADH) has been studied in various drying processes such as spray drying. The aim of this study is to encapsulate ADH in mannitol, either with or without additive in order to limit the thermal denaturation of the enzyme during the drying process. The retention of ADH activity was investigated at different drying temperatures. When mannitol was used, the encapsulated ADH was found inactive in all the dried powders. This is presumably due to the quick crystallization of mannitol during spray drying that resulted in the impairment of enzyme protection ability in comparison to its amorphous form. Maltodextin (dextrose equivalent = 11) was used to reduce the crystallization of mannitol. The addition of maltodextrin increased ADH activity and drastically changed the powder X-ray diffractogram of the spray-dried powders. PMID:24662364

  7. Encapsulation of Alcohol Dehydrogenase in Mannitol by Spray Drying

    Directory of Open Access Journals (Sweden)

    Hirokazu Shiga

    2014-03-01

    Full Text Available The retention of the enzyme activity of alcohol dehydrogenase (ADH has been studied in various drying processes such as spray drying. The aim of this study is to encapsulate ADH in mannitol, either with or without additive in order to limit the thermal denaturation of the enzyme during the drying process. The retention of ADH activity was investigated at different drying temperatures. When mannitol was used, the encapsulated ADH was found inactive in all the dried powders. This is presumably due to the quick crystallization of mannitol during spray drying that resulted in the impairment of enzyme protection ability in comparison to its amorphous form. Maltodextin (dextrose equivalent = 11 was used to reduce the crystallization of mannitol. The addition of maltodextrin increased ADH activity and drastically changed the powder X-ray diffractogram of the spray-dried powders.

  8. Single droplet analysis for spray drying of foods

    OpenAIRE

    Perdana, J.A.

    2013-01-01

    Many food ingredients, such as enzymes and probiotics, are spray dried to provide shelf-life. Major hurdle to apply spray drying is the lack of scientific insight on the inactivation mechanisms of components and the extensive optimization required for formulation and drying conditions to obtain powders of acceptable quality. This thesis reports on the development of an alternative approach to study drying behaviour involving single droplet experimentation in combination with predictive modell...

  9. Fixed automated spray technology.

    Science.gov (United States)

    2011-04-19

    This research project evaluated the construction and performance of Boschungs Fixed Automated : Spray Technology (FAST) system. The FAST system automatically sprays de-icing material on : the bridge when icing conditions are about to occur. The FA...

  10. Fentanyl Nasal Spray

    Science.gov (United States)

    ... of fentanyl nasal spray out. Remove the protective cap from the bottle tip. Hold the bottle so that the nozzle ... after using fentanyl nasal spray. Replace the protective cap on the bottle and put the bottle back in the child- ...

  11. Naloxone Nasal Spray

    Science.gov (United States)

    Naloxone nasal spray is used along with emergency medical treatment to reverse the life-threatening effects of a known or suspected opiate (narcotic) overdose. Naloxone nasal spray is in a class of medications ...

  12. Effects of spray drying on antioxidant capacity and anthocyanidin content of blueberry by-products.

    Science.gov (United States)

    Lim, Kar; Ma, Mitzi; Dolan, Kirk D

    2011-09-01

    The effect of spray drying on degradation of nutraceutical components in cull blueberry extract was investigated. Samples collected before and after spray drying were tested for antioxidant capacity using oxygen radical absorbance capacity (ORAC(FL) ) and total phenolics; and for individual anthocyanidins. In Study 1, four different levels of maltodextrin (blueberry solids to maltodextrin ratios of 5: 95, 10: 90, 30: 70, and 50: 50) were spray dried a pilot-scale spray dryer. There was significantly higher retention of nutraceutical components with increased levels of maltodextrin indicating a protective effect of maltodextrin on the nutraceutical components during spray drying. In Study 2, the air inlet temperature of the spray dryer was kept constant for all runs at 150 °C, with 2 different outlet temperatures of 80 and 90 °C. The degradation of nutraceutical components was not significantly different at the 2 selected outlet temperatures. ORAC(FL) reduction for blueberry samples after spray drying was 66.3% to 69.6%. After spray drying, total phenolics reduction for blueberry was 8.2% to 17.5%. Individual anthocyanidin reduction for blueberry was 50% to 70%. The experimental spray dried powders compared favorably to commercial blueberry powders. Results of the study show that use of blueberry by-products is feasible to make a value-added powder. Results can be used by producers to estimate final nutraceutical content of spray-dried blueberry by-products. © 2011 Institute of Food Technologists®

  13. A critical review on the spray drying of fruit extract: effect of additives on physicochemical properties.

    Science.gov (United States)

    Krishnaiah, Duduku; Nithyanandam, Rajesh; Sarbatly, Rosalam

    2014-01-01

    Spray drying accomplishes drying while particles are suspended in the air and is one method in the family of suspended particle processing systems, along with fluid-bed drying, flash drying, spray granulation, spray agglomeration, spray reaction, spray cooling, and spray absorption. This drying process is unique because it involves both particle formation and drying. The present paper reviews spray drying of fruit extracts, such as acai, acerola pomace, gac, mango, orange, cactus pear, opuntia stricta fruit, watermelon, and durian, and the effects of additives on physicochemical properties such as antioxidant activity, total carotenoid content, lycopene and β-carotene content, hygroscopy, moisture content, volatile retention, stickiness, color, solubility, glass transition temperature, bulk density, rehydration, caking, appearance under electron microscopy, and X-ray powder diffraction. The literature clearly demonstrates that the effect of additives and encapsulation play a vital role in determining the physicochemical properties of fruit extract powder. The technical difficulties in spray drying of fruit extracts can be overcome by modifying the spray dryer design. It also reveals that spray drying is a novel technology for converting fruit extract into powder form.

  14. Metallurgy and properties of plasma spray formed materials

    Science.gov (United States)

    Mckechnie, T. N.; Liaw, Y. K.; Zimmerman, F. R.; Poorman, R. M.

    1992-01-01

    Understanding the fundamental metallurgy of vacuum plasma spray formed materials is the key to enhancing and developing full material properties. Investigations have shown that the microstructure of plasma sprayed materials must evolve from a powder splat morphology to a recrystallized grain structure to assure high strength and ductility. A fully, or near fully, dense material that exhibits a powder splat morphology will perform as a brittle material compared to a recrystallized grain structure for the same amount of porosity. Metallurgy and material properties of nickel, iron, and copper base alloys will be presented and correlated to microstructure.

  15. Spraying food sources with pyrethroid to control peridomestic triatomines

    Directory of Open Access Journals (Sweden)

    Maria Hismenia Maximo Garcia

    2013-09-01

    Full Text Available Introduction We attempted to supplement traditional insecticide spraying by treating peridomiciliar food sources with a powder formulation. Methods Two groups of houses were treated with deltamethrin suspension concentrate (SC, one of which had its primary peridomestic food sources treated with deltamethrin 2P. Results Triatoma brasiliensis was the most commonly captured triatomine. Birds, dogs and rodents were the major food sources identified by the precipitin reaction; 554 domestic animals received powder treatment. A sharp reduction in infestation rates was observed in the two groups up to 360 days after spraying. Conclusion The combination SC + 2P did not improve the control of triatomines.

  16. Application of Constrained Linear MPC to a Spray Dryer

    DEFF Research Database (Denmark)

    Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

    2014-01-01

    experimental data and able to precisely predict the temperatures, the air humidity and the residual moisture in the dryer. The MPC controls these variables to the target and reject disturbances. Spray drying is a cost-effective method to evaporate water from liquid foods and produces a free flowing powder....... The main challenge of spray drying is to meet the residual moisture specification and prevent powder from sticking to the chamber walls. By simulation we compare the performance of the MPC against the conventional PID control strategy. During an industrially recorded disturbance scenario, the MPC increases...

  17. MICROENCAPSULATION OF PORA-PORA FISH OIL (Mystacoleucus padangensis) BY SPRAY DRYING FOR FOOD NUTRITION APPLICATIONS

    National Research Council Canada - National Science Library

    Nirmala Efri Hasibuan; Thamrin Thamrin; Yugia Muis

    2017-01-01

    .... Production of fish oil using soxhletation extraction method with n-hexane for 6 hours. Manufactured of fish oil powder made by spray drying method using a coating material maltodextrin and gum arabic with a few variations...

  18. Theophylline Cocrystals Prepared by Spray Drying: Physicochemical Properties and Aerosolization Performance

    National Research Council Canada - National Science Library

    Alhalaweh, Amjad; Kaialy, Waseem; Buckton, Graham; Gill, Hardyal; Nokhodchi, Ali; Velaga, Sitaram P

    2013-01-01

    The purpose of this work was to characterize theophylline (THF) cocrystals prepared by spray drying in terms of the physicochemical properties and inhalation performance when aerosolized from a dry powder inhaler...

  19. Jetting formation of the explosively loaded powders

    Science.gov (United States)

    Xue, Kun; Yu, Qiqi

    2017-10-01

    The formation of jet-like structures is widely reported in the explosive dispersal of powders surrounding high explosive charges. The jetting of powder beds initiates upon the shock wave reaches the outer edge of the charge. Opposed to the interface instability theory, a hollow sphere based bulk fragmentation model is established to account for the jetting of powders. A two-phase process, namely the nucleation and free expansion of hollow spheres, corresponds to the unloading process of the powder compact caused by the rarefaction waves which governs the fragmentation of the powders. The separation between adjacent hollow spheres dictates the size of the particle clusters, which would evolve into particle jets in later times. The predicted breakup time and the size of particle jets agree well with the experimental results. The increased moisture content in powders results in an increased number of particle jets. This moisture effect can be understood in light of the varied energy distribution due to the incompressibility of the interstitial liquids trapped inside the inter-grain pores. The portion of shock energy which is not consumed in the shock compaction of the wet powders would be dissipated through the viscous shear flows during the unloading of the wet powder compact. The excessive viscous energy requires to activate more localized shear flows, accordingly leading to an increased number of particle jets.

  20. Roller compaction of moist pharmaceutical powders.

    Science.gov (United States)

    Wu, C-Y; Hung, W-L; Miguélez-Morán, A M; Gururajan, B; Seville, J P K

    2010-05-31

    The compression behaviour of powders during roller compaction is dominated by a number of factors, such as process conditions (roll speed, roll gap, feeding mechanisms and feeding speed) and powder properties (particle size, shape, moisture content). The moisture content affects the powder properties, such as the flowability and cohesion, but it is not clear how the moisture content will influence the powder compression behaviour during roller compaction. In this study, the effect of moisture contents on roller compaction behaviour of microcrystalline cellulose (MCC, Avicel PH102) was investigated experimentally. MCC samples of different moisture contents were prepared by mixing as-received MCC powder with different amount of water that was sprayed onto the powder bed being agitated in a rotary mixer. The flowability of these samples were evaluated in terms of the poured angle of repose and flow functions. The moist powders were then compacted using the instrumented roller compactor developed at the University of Birmingham. The flow and compression behaviour during roller compaction and the properties of produced ribbons were examined. It has been found that, as the moisture content increases, the flowability of moist MCC powders decreases and the powder becomes more cohesive. As a consequence of non-uniform flow of powder into the compaction zone induced by the friction between powder and side cheek plates, all produced ribbons have a higher density in the middle and lower densities at the edges. For the ribbons made of powders with high moisture contents, different hydration states across the ribbon width were also identified from SEM images. Moreover, it was interesting to find that these ribbons were split into two halves. This is attributed to the reduction in the mechanical strength of moist powder compacts with high moisture contents produced at high compression pressures. Copyright (c) 2010 Elsevier B.V. All rights reserved.

  1. Influence of Maltodextrin and Spray Drying Process Conditions on Sugarcane Juice Powder Quality / Influencia de la Maltodextrina y Condiciones del Proceso de Secado por Aspersión en la Calidad del Polvo de Jugo de Caña Panelera

    Directory of Open Access Journals (Sweden)

    Esteban Largo Ávila

    2014-12-01

    Full Text Available Abstract. Food powder liquid extracts obtained from fruits andvegetables can be manufactured using spray drying technologieswhile maintaining the quality attributes that are required by theindustrial sector. The aim of this study was to evaluate the effectof maltodextrin and spray drying process conditions on sugarcanejuice powder. A central composite design was used with a responsesurface analysis of four factors: (A maltodextrin (10-20%, (Binlet air temperature (130-150 °C, (C outlet air temperature (75-85 °C and (D atomization speed (22,000–26,000 rpm. Moisture,hygroscopicity, solubility, effective recovery and formation ofdeposits on the walls presented significant differences (P<0.05with respect to all factors, while, for water activity, no statisticaldifferences were observed. The optimization of the factors foundfor the drying operating conditions were: (A 20%, (B 130 °C, (C75 °C and (D 22,000 rpm, respectively. / Resumen. Polvos alimentarios de extractos líquidos obtenidos apartir de frutas y vegetales pueden ser manufacturados usandotecnologías de secado por aspersión y mantener los atributosde calidad requeridos en el sector industrial. El objetivo de esteestudio fue evaluar el efecto de la adición de maltodextrina y lascondiciones de procesamiento por secado por aspersión en laobtención de polvo de jugo de caña. Un diseño central compuestoy análisis mediante superficies de respuesta con cuatro factoresestadísticos fue establecido: (A maltodextrina (10-20%, (Btemperatura del aire de secado a la entrada (130-150 °C, (Ctemperatura del aire a la salida (75-85 °C y (D velocidad deldisco atomizador (22.000–26.000 rpm. Los resultados mostraronque las variables contenido de humedad del producto, solubilidad,recuperación efectiva y formación de depósitos de sólidos en lapared del secador son estadísticamente significativos (P<0,05 conrespecto a los factores estudiados, mientras que la actividad deagua del producto

  2. Comparison between freeze and spray drying to obtain powder Rubrivivax gelatinosus biomass Comparação entre a secagem por liofilização e atomização para produção de biomassa bacteriana

    Directory of Open Access Journals (Sweden)

    Edson Francisco do Espírito Santo

    2013-03-01

    Full Text Available The use of colorants in products of animal origin is justified by the improvement in the color of foods since this attribute is considered a quality criterion. These additives can be produced using industrial effluents as substrates and appropriate organisms, such as Rubrivivax gelatinosus. Oxycarotenoids represent a class of carotenes responsible for the pigmentation of animals and vegetables. R. gelatinosus grows in fish industry effluent with the resulting production of a bacterial biomass containing oxycarotenoids. The purpose of this study was to compare the use of two drying processes - spray and freeze drying - to obtain powder biomass in terms of the process parameters (yield, productivity, and product recovery and the product characteristics (color, proximate composition, and oxycarotenoids. No difference was detected in the yield between these techniques, while productivity was higher using spray drying. Higher product recovery and moisture were achieved with freeze drying, while ash was higher with spray drying. The freeze dried biomass was redder, darker and less saturated than the spray dried biomass. No difference in oxycarotenoids was detected between the biomasses. Although it results in lower recovery rate, spray drying was faster and more productive, and it provided the same yield as freeze drying, which makes it the method of choice for obtaining R. gelatinosus biomass.O uso de corantes em produtos de origem animal justifica-se pela melhora na cor dos alimentos, uma vez que este atributo é considerado um critério de qualidade. Estes aditivos podem ser produzidos utilizando efluentes industriais como substratos e organismos adequados, como Rubrivivax gelatinosus. Oxicarotenóides representam uma classe de carotenos, responsáveis pela coloração de animais e vegetais. R. gelatinosus cresce em efluente de indústria de pescado produzindo biomassa contendo oxicarotenóides. O objetivo deste experimento foi comparar duas

  3. Improved hydrogen sorption kinetics in wet ball milled Mg hydrides

    Energy Technology Data Exchange (ETDEWEB)

    Meng, Li

    2011-05-04

    In this work, wet ball milling method is used in order to improve hydrogen sorption behaviour due to its improved microstructure of solid hydrogen materials. Compared to traditional ball milling method, wet ball milling has benefits on improvement of MgH{sub 2} microstructure and further influences on its hydrogen sorption behavior. With the help of solvent tetrahydrofuran (THF), wet ball milled MgH{sub 2} powder has much smaller particle size and its specific surface area is 7 times as large as that of dry ball milled MgH{sub 2} powder. Although after ball milling the grain size is decreased a lot compared to as-received MgH{sub 2} powder, the grain size of wet ball milled MgH{sub 2} powder is larger than that of dry ball milled MgH{sub 2} powder due to the lubricant effect of solvent THF during wet ball milling. The improved particle size and specific surface area of wet ball milled MgH{sub 2} powder is found to be determining its hydrogen sorption kinetics especially at relatively low temperatures. And it also shows good cycling sorption behavior, which decides on its industrial applicability. With three different catalysts MgH{sub 2} powder shows improved hydrogen sorption behavior as well as the cyclic sorption behavior. Among them, the Nb{sub 2}O{sub 5} catalyst is found to be the most effective one in this work. Compared to the wet ball milled MgH{sub 2} powder, the particle size and specific surface area of the MgH{sub 2} powder with catalysts are similar to the previous ones, while the grain size of the MgH{sub 2} with catalysts is much finer. In this case, two reasons for hydrogen sorption improvement are suggested: one is the reduction of the grain size. The other may be as pointed out in some literatures that formation of new oxidation could enhance the hydrogen sorption kinetics, which is also the reason why its hydrogen capacity is decreased compared to without catalysts. After further ball milling, the specific surface area of wet ball milled Mg

  4. Powder diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Hart, M.

    1995-12-31

    the importance of x-ray powder diffraction as an analytical tool for phase identification of materials was first pointed out by Debye and Scherrer in Germany and, quite independently, by Hull in the US. Three distinct periods of evolution lead to ubiquitous application in many fields of science and technology. In the first period, until the mid-1940`s, applications were and developed covering broad categories of materials including inorganic materials, minerals, ceramics, metals, alloys, organic materials and polymers. During this formative period, the concept of quantitative phase analysis was demonstrated. In the second period there followed the blossoming of technology and commercial instruments became widely used. The history is well summarized by Parrish and by Langford and Loueer. By 1980 there were probably 10,000 powder diffractometers in routine use, making it the most widely used of all x-ray crystallographic instruments. In the third, present, period data bases became firmly established and sophisticated pattern fitting and recognition software made many aspects of powder diffraction analysis routine. High resolution, tunable powder diffractometers were developed at sources of synchrotron radiation. The tunability of the spectrum made it possible to exploit all the subtleties of x-ray spectroscopy in diffraction experiments.

  5. Modeled Wet Nitrate Deposition

    Data.gov (United States)

    U.S. Environmental Protection Agency — Modeled data on nitrate wet deposition was obtained from Dr. Jeff Grimm at Penn State Univ. Nitrate wet depostion causes acidification and eutrophication of surface...

  6. Pure insulin highly respirable powders for inhalation.

    Science.gov (United States)

    Balducci, Anna Giulia; Cagnani, Stefano; Sonvico, Fabio; Rossi, Alessandra; Barata, Pedro; Colombo, Gaia; Colombo, Paolo; Buttini, Francesca

    2014-01-23

    The aim of the present research was to investigate the possibility to obtain by spray drying an insulin pulmonary powder respirable and stable at room temperature without the use of excipients. Several insulin spray-dried powders were prepared with or without the addition of excipients (mannitol, bovine serum albumin, aspartic acid) from water dispersions or from acidic aqueous solutions. Each formulation was characterized using laser diffraction, scanning electron microscopy and in vitro aerosol performance with a Turbospin DPI device. Stability was assessed by the quantification of impurities with a molecular mass greater than that of insulin (HMWP) and related proteins (A21+ORP). Insulin powders prepared without excipients from an acid solution showed a shrivelled, raisin-like shape of non-aggregated microparticles and a high respirability (FPF>65%). The optimal result with respect to respirability and stability was reached when the pH of the insulin acetic acid solution to spray dry was adjusted at pH 3.6 with ammonium hydroxide. The median volume diameter of the obtained powder was 4.04 μm, insulin content 95%, emitted dose of 89.5%, MMAD 1.79 μm and fine particle fraction of 83.6%. This powder was stable at room temperature over a period of eighteen months with respect to the content of A21+ORP. As far as the HMWP content was concerned, the powder complied with the specification limits for a period of five months. The insulin acetic powder opens up the possibility of a more effective pulmonary therapy less dependent on refrigerated storage. Copyright © 2013 Elsevier B.V. All rights reserved.

  7. Spray drying of drug-swellable dispersant suspensions for preparation of fast-dissolving, high drug-loaded, surfactant-free nanocomposites.

    Science.gov (United States)

    Azad, Mohammad; Arteaga, Colby; Abdelmalek, Beshoy; Davé, Rajesh; Bilgili, Ecevit

    2015-01-01

    Bioavailability of a poorly soluble drug can be improved by preparing a drug nanosuspension and subsequently drying it into nanocomposite microparticles (NCMPs). Unfortunately, drug nanoparticles aggregate during milling and drying, causing incomplete recovery and slow dissolution. The aim of this study is to investigate the impact of various classes of dispersants on drug dissolution from drug NCMPs, with the ultimate goal of enhancing the bioavailability of poorly water-soluble drugs via high drug nanoparticle loaded, surfactant-free NCMPs. Precursor suspensions of griseofulvin (GF, model drug) nanoparticles in the presence of various dispersants were prepared via wet stirred media milling and spray dried to form the NCMPs. Hydroxypropyl cellulose (HPC, polymer) alone and with sodium dodecyl sulfate (SDS, surfactant) was used as a base-line stabilizer/dispersant during milling. Two swellable crosslinked polymers, croscarmellose sodium (CCS) and sodium starch glycolate (SSG), and a conventional soluble matrix former, Mannitol, were used in addition to HPC. Besides being used as-received, CCS was also wet co-milled with GF for two different durations to examine the impact of CCS particle size. Laser diffraction, scanning electron microscopy, powder X-ray diffraction (XRD), UV spectroscopy, NCMP redispersion and dissolution tests were used for characterization. The results show that incorporation of CCS/SSG, preferably wet-milled to a wide particle size distribution, into the spray-dried NCMPs resulted in fast release and dispersion of drug nanoparticle clusters. The swellable dispersants were superior to Mannitol in dissolution enhancement, and could achieve fast release comparable to SDS, demonstrating the feasibility of spray drying to prepare high drug-loaded, surfactant-free nanocomposites.

  8. Potential Use of Cold Sprayed Nanostructured Aluminum for Corrosion and Wear Protection

    Science.gov (United States)

    2009-02-01

    bulk Al alloys • corrosion & nanostructured metals  objective  target applications  cold spray of Al  non- cryogenic processing of nanostructured...Old Method: $280,000 OEM Weld Repair New Method: $75,000 Coating Repair Plasma Thermal Spray n-Alumina Titania Ceramic Surface Grinding & Finishing...Leo Ajdelsztajn @ UC, Davis non- cryogenic processing of nanostructured metal powder • need to reduce cost of powder to pursue military

  9. Solvent-free dry powder coating process for low-cost manufacturing of LiNi1/3Mn1/3Co1/3O2 cathodes in lithium-ion batteries

    Science.gov (United States)

    Al-Shroofy, Mohanad; Zhang, Qinglin; Xu, Jiagang; Chen, Tao; Kaur, Aman Preet; Cheng, Yang-Tse

    2017-06-01

    We report a solvent-free dry powder coating process for making LiNi1/3Mn1/3Co1/3O2 (NMC) positive electrodes in lithium-ion batteries. This process eliminates volatile organic compound emission and reduces thermal curing time from hours to minutes. A mixture of NMC, carbon black, and poly(vinylidene difluoride) was electrostatically sprayed onto an aluminum current collector, forming a uniformly distributed electrode with controllable thickness and porosity. Charge/discharge cycling of the dry-powder-coated electrodes in lithium-ion half cells yielded a discharge specific capacity of 155 mAh g-1 and capacity retention of 80% for more than 300 cycles when the electrodes were tested between 3.0 and 4.3 V at a rate of C/5. The long-term cycling performance and durability of dry-powder coated electrodes are similar to those made by the conventional wet slurry-based method. This solvent-free dry powder coating process is a potentially lower-cost, higher-throughput, and more environmentally friendly manufacturing process compared with the conventional wet slurry-based electrode manufacturing method.

  10. The crush and spray: a patented design for herbicide application with less waste

    Science.gov (United States)

    Cherie LeBlanc Fisher; Adam H. Wiese

    2009-01-01

    The USDA Forest Service recently patented an equipment design to deliver herbicides more efficiently and cost-effectively. Towed by a standard all-terrain vehicle, the Crush and Spray can access out-of-the-way or wet locations. An adjustable roller first knocks down the unwanted plants. A low-set spray boom with wide angle sprayer nozzles then provides precise, close-...

  11. Method of spraying

    Energy Technology Data Exchange (ETDEWEB)

    Burminskiy, E.P.; Karpenko, V.M.; Remizov, A.V.

    1981-01-01

    In the proposed method for spraying fluid or gas, expansion of the regulation range is achieved because regulation of the supply of the sprayer is done by changing the ratio of consumption of its streams. The device for realizing the method contains outer and inner annular collectors for supply of the sprayer with corresponding outlet nozzles, and also annular fuel slits. The streams of spraying agent flowing from the group of nozzles freely penetrate each other and form two streams. One of the streams in the form of a converging cone is directed to the central zone of the spray (S) and the other in the form of a diverging cone into the peripheral zone. With regulation of the ratio of flow of the sprayer, the spray is expanded or constricted. Thus, the proposed method makes it possible in broad limits to regulate the form of the spray and to guarantee high quality of spraying with any angle of opening of the spray.

  12. Optimization of Agave tequilana Weber var. Azul Juice Spray Drying Process

    OpenAIRE

    Alejandra Chávez-Rodríguez; Irma G. López-Muraira; Juan F. Goméz-Leyva; Guadalupe Luna-Solano; Rosa I. Ortíz-Basurto; Isaac Andrade-González

    2014-01-01

    In this work, the response surface methodology was employed to optimize the microencapsulation of Agave tequilana Weber var. azul juice with whey protein isolated using a spray drying technique. A Box-Behnken design was used to establish optimum spray drying conditions for Agave tequilana juice. The process was optimized to obtain maximum powder yield with the best solubility time, hygroscopicity, bulk density, water activity, and reducing sugars. The independent parameters for the spray dryi...

  13. Structure and property evaluation of a vacuum plasma sprayed nanostructured tungsten-hafnium carbide bulk composite

    NARCIS (Netherlands)

    Rea, K. E.; Viswanathan, V.; Kruize, A.; De Hosson, J. Th. M.; O'Dell, S.; McKechnie, T.; Rajagopalan, S.; Vaidyanathan, R.; Seal, S.; O’Dell, S.

    2008-01-01

    Vacuum plasma spray (VPS) forming of tungsten-based metal matrix nanocomposites (MMCs) has shown to be a cost effective and time saving method for the formation of bulk monolithic nanostructured then no-mechanical components. Spray drying of powder feedstock appears to have a significant effect on

  14. Abrasion, Erosion and Cavitation Erosion Wear Properties of Thermally Sprayed Alumina Based Coatings

    Directory of Open Access Journals (Sweden)

    Ville Matikainen

    2014-01-01

    Full Text Available Thermally-sprayed alumina based materials, e.g., alumina-titania (Al2O3-TiO2, are commonly applied as wear resistant coatings in industrial applications. Properties of the coatings depend on the spray process, powder morphology, and chemical composition of the powder. In this study, wear resistant coatings from Al2O3 and Al2O3-13TiO2 powders were sprayed with plasma and high-velocity oxygen-fuel (HVOF spray processes. Both, fused and crushed, and agglomerated and sintered Al2O3-13TiO2 powders were studied and compared to pure Al2O3. The coatings were tested for abrasion, erosion, and cavitation resistances in order to study the effect of the coating structure on the wear behavior. Improved coating properties were achieved when agglomerated and sintered nanostructured Al2O3-13TiO2 powder was used in plasma spraying. Coatings with the highest wear resistance in all tests were produced by HVOF spraying from fused and crushed powders.

  15. Dry Powder Precursors of Cubic Liquid Crystalline Nanoparticles (cubosomes)

    Science.gov (United States)

    Spicer, Patrick T.; Small, William B.; Small, William B.; Lynch, Matthew L.; Burns, Janet L.

    2002-08-01

    Cubosomes are dispersed nanostructured particles of cubic phase liquid crystal that have stimulated significant research interest because of their potential for application in controlled-release and drug delivery. Despite the interest, cubosomes can be difficult to fabricate and stabilize with current methods. Most of the current work is limited to liquid phase processes involving high shear dispersion of bulk cubic liquid crystalline material into sub-micron particles, limiting application flexibility. In this work, two types of dry powder cubosome precursors are produced by spray-drying: (1) starch-encapsulated monoolein is produced by spray-drying a dispersion of cubic liquid crystalline particles in an aqueous starch solution and (2) dextran-encapsulated monoolein is produced by spray-drying an emulsion formed by the ethanol-dextran-monoolein-water system. The encapsulants are used to decrease powder cohesion during drying and to act as a soluble colloidal stabilizer upon hydration of the powders. Both powders are shown to form (on average) 0.6 μm colloidally-stable cubosomes upon addition to water. However, the starch powders have a broader particle size distribution than the dextran powders because of the relative ease of spraying emulsions versus dispersions. The developed processes enable the production of nanostructured cubosomes by end-users rather than just specialized researchers and allow tailoring of the surface state of the cubosomes for broader application.

  16. Membrane-based wet electrostatic precipitation.

    Science.gov (United States)

    Bayless, David J; Shi, Liming; Kremer, Gregory; Stuart, Ben J; Reynolds, James; Caine, John

    2005-06-01

    Emissions of fine particulate matter, PM2.5, in both primary and secondary form, are difficult to capture in typical dry electrostatic precipitators (ESPs). Wet (or water-based) ESPs are well suited for collection of acid aerosols and fine particulates because of greater corona power and virtually no re-entrainment. However, field disruptions because of spraying (misting) of water, formation of dry spots (channeling), and collector surface corrosion limit the applicability of current wet ESPs in the control of secondary PM2.5. Researchers at Ohio University have patented novel membrane collection surfaces to address these problems. Water-based cleaning in membrane collectors made of corrosion-resistant fibers is facilitated by capillary action between the fibers, maintaining an even distribution of water. This paper presents collection efficiency results of lab-scale and pilot-scale testing at FirstEnergy's Bruce Mansfield Plant for the membrane-based wet ESP. The data indicate that a membrane wet ESP was more effective at collecting fine particulates, acid aerosols, and oxidized mercury than the metal-plate wet ESP, even with approximately 15% less collecting area.

  17. Modification of the solid-state nature of sulfathiazole and sulfathiazole sodium by spray drying.

    Science.gov (United States)

    Bianco, Stefano; Caron, Vincent; Tajber, Lidia; Corrigan, Owen I; Nolan, Lorraine; Hu, Yun; Healy, Anne Marie

    2012-06-01

    Solid-state characterisation of a drug following pharmaceutical processing and upon storage is fundamental to successful dosage form development. The aim of the study was to investigate the effects of using different solvents, feed concentrations and spray drier configuration on the solid-state nature of the highly polymorphic model drug, sulfathiazole (ST) and its sodium salt (STNa). The drugs were spray-dried from ethanol, acetone and mixtures of these organic solvents with water. Additionally, STNa was spray-dried from pure water. The physicochemical properties including the physical stability of the spray-dried powders were compared to the unprocessed materials. Spray drying of ST from either acetonic or ethanolic solutions with the spray drier operating in a closed cycle mode yielded crystalline powders. In contrast, the powders obtained from ethanolic solutions with the spray drier operating in an open cycle mode were amorphous. Amorphous ST crystallised to pure form I at ≤35 % relative humidity (RH) or to polymorphic mixtures at higher RH values. The usual crystal habit of form I is needle-like, but spherical particles of this polymorph were generated by spray drying. STNa solutions resulted in an amorphous material upon processing, regardless of the solvent and the spray drier configuration employed. Moisture induced crystallisation of amorphous STNa to a sesquihydrate, whilst crystallisation upon heating gave rise to a new anhydrous polymorph. This study indicated that control of processing and storage parameters can be exploited to produce drugs with a specific/desired solid-state nature.

  18. Aluminium-12wt% silicon coating prepared by thermal spraying technique: Part 1 optimization of spray condition based on a design of experiment

    Directory of Open Access Journals (Sweden)

    Jiansirisomboon, S.

    2006-03-01

    Full Text Available At present, thermal spray technology is used for maintenance parts of various machines in many industries. This technology can be used to improve the surface wear resistance. Therefore, this technology can significantly reduce cost of manufacturing. Al-12wt%Si alloy is an interesting and popular material used in the automotive industry. This research studies the suitable condition for spraying of Al-12wt%Si powder. This powder was sprayed by a flame spray technique onto low carbon steel substrates. The suitable conditions for spraying can be achieved by a design of experiment (DOE principle, which provided statistical data defined at 90% confidence. This research used control factors, which were oxygen flow rate, acetylene flow rate and spray distance. The satisfaction levels of these factors were set at 3 levels, i.e. low, medium and high, in order to determine suitable responses, which were hardness, thickness, wear rate and percentage volume fraction of porosity. It was found that the optimized condition for spraying Al-12wt%Si powder consisted of 38 ft3/hr (1.026 m3/hr of oxygen flow rate, 27 ft3/hr (0.729 m3/hr of acetylene flow rate and 58 mm of spray distance.

  19. Characterization of flame-sprayed and plasma-sprayed pure metallic and alloyed coatings

    Energy Technology Data Exchange (ETDEWEB)

    Iordanova, I. [Sofia Univ. (Bulgaria). Dept. of Solid State Phys.; Forcey, K.S. [CEC, Joint Research Centre, Ispra Site, 21020 Ispra (Vatican City State, Holy See) (Italy); Gergov, B. [Sofia Univ. (Bulgaria). Dept. of Solid State Phys.; Bojinov, V. [Department of Inorganic Chemical Technology, The University of Sofia, Blvd. J. Bouchier 1, 1126 Sofia (Bulgaria)

    1995-05-01

    The composition, structure and properties of thermally sprayed coatings were investigated by a number of methods, including X-ray diffraction, X-ray spectroscopy and scanning electron microscopy. The Vickers hardness and porosity were also investigated. The coatings were plasma-sprayed pure molybdenum, and flame-sprayed copper and nickel alloys. It was found that the alloyed coatings had a different chemical composition than the powders they had been produced from. In addition, all the coatings exhibited a fibre texture which complicated the X-ray method for estimation of residual stresses. However, for the pure molybdenum coating, it was possible to evaluate this parameter, taking into account the effects of the measured porosity and crystallographical anisotropy on the Young`s modulus and Poisson`s ratio. ((orig.))

  20. Understanding the role of plasticisers in spray-dried starch

    NARCIS (Netherlands)

    Niazi, Muhammad Bilal Khan; Zijlstra, Mark; Broekhuis, Antonius A.

    2013-01-01

    Amorphous thermoplastic starch (TPS) films were produced by compression moulding of solution spray-dried TPS powder and by direct solution casting. Oxidised potato starch was used as a feedstock for production of plasticised formulations containing glycerol or urea, or their combinations with

  1. Presence of electrostatically adsorbed polysaccharides improves spray drying of liposomes.

    Science.gov (United States)

    Karadag, Ayse; Özçelik, Beraat; Sramek, Martin; Gibis, Monika; Kohlus, Reinhard; Weiss, Jochen

    2013-02-01

    Spray drying of liposomes with conventional wall materials such as maltodextrins often yields nonfunctional powders, that is, liposomes break down during drying and rehydration. Electrostatically coating the surface of liposomes with a charged polymer prior to spray drying may help solve this problem. Anionic lecithin liposomes (approximately 400 nm) were coated with lower (approximately 500 kDa, LMW-C) or higher (approximately 900 kDa, HMW-C) molecular weight cationic chitosan using the layer-by-layer depositing method. Low (DE20, LMW-MD) or high molecular weight (DE2, HMW-MD) maltodextrin was added as wall material to facilitate spray drying. If surfaces of liposomes (1%) were completely covered with chitosan (0.4%), no bridging or depletion flocculation would occur, and mean particle diameters would be approximately 500 nm. If maltodextrins (20%) were added to uncoated liposomes, extensive liposomal breakdown would occur making the system unsuitable for spray drying. No such aggregation or breakdown was observed when maltodextrin was added to chitosan-coated liposomes. Size changed little or even decreased slightly depending on the molecular weight of maltodextrin added. Scanning electron microscopy images of powders containing chitosan-coated liposomes revealed that their morphologies depended on the type of maltodextrin added. Powders prepared with LMW-MD contained mostly spherical particles while HMW-MD powders contained particles with concavities and dents. Upon redispersion, coated liposomes yielded back dispersions with particle size distributions similar to the original ones, except for LMW-C coated samples that had been spray dried with HMW-MD which yielded aggregates (approximately 30 μm). Results show that coating of liposomes with an absorbing polymer allows them to be spray dried with conventional maltodextrin wall materials. Liposomes have attracted considerable attention in the food and agricultural, biomedical industries for the delivery of

  2. Cold Spray Repair of Martensitic Stainless Steel Components

    Science.gov (United States)

    Faccoli, M.; Cornacchia, G.; Maestrini, D.; Marconi, G. P.; Roberti, R.

    2014-12-01

    The possibility of using cold spray as repair technique of martensitic stainless steel components was evaluated through laboratory investigations. An austenitic stainless steel feedstock powder was chosen, instead of soft metals powders like nickel, copper, or aluminum, used for repairing components made in light alloy or cast iron. The present study directly compares the microstructure, the residual stresses, and the micro-hardness of repairs obtained by cold spray and by TIG welding, that is commonly used as repair technique in large steel components. XRD and optical metallographic analysis of the repairs showed that cold spray offers some advantages, inducing compressive residual stresses in the repair and avoiding alterations of the interface between repair and base material. For these reasons, a heat treatment after the cold spray repair is not required to restore the base material properties, whereas a post-weld heat treatment is needed after the welding repair. Cold spray repair also exhibits a higher micro-hardness than the welding repair. In addition, the cavitation erosion resistance of a cold spray coating was investigated through ultrasonic cavitation tests, and the samples worn surfaces were observed by scanning electron microscopy.

  3. Spray drying thermoplastic starch formulations : Need for processing aids and plasticizers?

    NARCIS (Netherlands)

    Niazi, Muhammad Bilal Khan; Zijlstra, Mark; Broekhuis, Antonius A.

    Retrogradation of amorphous thermoplastic starch (TPS) films obtained by compression moulding of spray dried amorphous powder was investigated. The aim of the work was to study the influence of malto-oligosaccharide molecular weight, i.e. dextrose equivalents (DEs), on the performance of the powders

  4. Spray-dried curcumin nanoemulsion: A new road to improvement of oral bioavailability of curcumin.

    Science.gov (United States)

    Hu, Liandong; Hu, Qiaofeng; Yang, Chenchen

    2018-01-01

    In this study a new soluble solid curcumin nanoemulsion powder was prepared using spray-drying technology to improve the solubility and bioavailability of curcumin. The liquid nanoemulsion consisted of curcumin, Capryol 90, Transcutol P, and Cremophor RH40. The solid nanoemulsion was prepared by spray-drying the liquid nanoemulsion in laboratory spray dryer, using lactose as solid carrier. The in vitro release from powder formulation was 97.6% within 15 min while the release from the curcumin crystalline was about 10%. An oral pharmacokinetic study was conducted in rats and the relative bioavailability of spray-dried curcumin powder significantly increased compared with that of curcumin crystalline. The Cmax value of solid curcumin nanoemulsion powder was 5.5-fold greater than the value of the curcumin crystalline in aqueous suspension. The absorption mechanism of the spray-dried curcumin powders was discussed. The results indicate that spray-drying in combination with nanoemulsion was a powerful methodology for improving the dissolution rate and oral bioavailability of curcumin.

  5. Heat recovery in milk powder drying by using a liquid sorption process

    NARCIS (Netherlands)

    Pineda Quijano, Diego; van der Pal, Michel; Infante Ferreira, C.A.; Boer, de Robert; Vollenbroek, Jasper

    2017-01-01

    The last step in the production of milk powder is drying, an energy intensive process that demands 30% to 40% of the total energy input of a typical plant. It takes place in Spray Dryers (SD), where concentrated milk is sprayed and placed in direct contact with hot and dry air that cools down and

  6. Formation of molybdenum boride cermet coating by the detonation spray process

    Science.gov (United States)

    Yang, Gao; Zu-Kun, Hei; Xiaolei, Xu; Gang, Xin

    2001-09-01

    The effects of the powder particle size and the acetylene/oxygen gas flow ratio during the detonation spray process on the amount of molybdenum phase, porosity, and hardness of the coatings using MoB powder were investigated by x-ray diffraction (XRD), scanning electron microscopy (SEM), etc. The results show that the presence of metallic molybdenum in the coating results from decomposition of MoB powder during thermal spray. The compositions of the coatings are metallic Mo, MoB, and Mo2B, which are different from the phases of the original powder. The amount of molybdenum phase increases monotonously with the oxygen/acetylene ratio, but the increasing rate for the fine powder is faster than that for the coarse powder. The porosity and hardness of the coating are related to the amount of molybdenum phase. The phase constitution of the coating is discussed.

  7. A Design of Experiment approach to predict product and process parameters for a spray dried influenza vaccine.

    Science.gov (United States)

    Kanojia, Gaurav; Willems, Geert-Jan; Frijlink, Henderik W; Kersten, Gideon F A; Soema, Peter C; Amorij, Jean-Pierre

    2016-09-25

    Spray dried vaccine formulations might be an alternative to traditional lyophilized vaccines. Compared to lyophilization, spray drying is a fast and cheap process extensively used for drying biologicals. The current study provides an approach that utilizes Design of Experiments for spray drying process to stabilize whole inactivated influenza virus (WIV) vaccine. The approach included systematically screening and optimizing the spray drying process variables, determining the desired process parameters and predicting product quality parameters. The process parameters inlet air temperature, nozzle gas flow rate and feed flow rate and their effect on WIV vaccine powder characteristics such as particle size, residual moisture content (RMC) and powder yield were investigated. Vaccine powders with a broad range of physical characteristics (RMC 1.2-4.9%, particle size 2.4-8.5μm and powder yield 42-82%) were obtained. WIV showed no significant loss in antigenicity as revealed by hemagglutination test. Furthermore, descriptive models generated by DoE software could be used to determine and select (set) spray drying process parameter. This was used to generate a dried WIV powder with predefined (predicted) characteristics. Moreover, the spray dried vaccine powders retained their antigenic stability even after storage for 3 months at 60°C. The approach used here enabled the generation of a thermostable, antigenic WIV vaccine powder with desired physical characteristics that could be potentially used for pulmonary administration. Copyright © 2016 The Authors. Published by Elsevier B.V. All rights reserved.

  8. Plasma spray joining of Al-matrix particulate reinforced composites

    Energy Technology Data Exchange (ETDEWEB)

    Itsukaichi, T.; Eagar, T.W.; Unemoto, M.; Okane, I.

    1996-09-01

    Aluminum matrix composite joints have been produced on both aluminum alloy and metal matrix composite (MMC) substrates using powders containing SiC and Al{sub 2}O{sub 3} particulates. Most of the composite powders were produced by ball milling, but the most effective joints were produced using Osprey composite powders. The results of preliminary joining experiments indicate that the substrate should be preheated to 200 C and a very wide bevel angle should be provided in order to obtain the highest strength joints. Silicon alloy additions to the matrix significantly improved strength but titanium additions had no effect. Heat treatment after spraying significantly improved the bond strength and restored precipitation hardening in the matrix. Significant amounts of Mg were lost from the deposit during spraying while some free silicon was produced by pyrolysis of the SiC powder; hence, further efforts must develop powder compositions that produce the optimum matrix composition in the sprayed deposit. Hot isostatic pressing of the samples to eliminate porosity had only a small effect on the final strength of the joints. No significant amount of Al{sub 4}C{sub 3} was detected in deposits which contained SiC.

  9. Clay as a matrix former for spray drying of drug nanosuspensions.

    Science.gov (United States)

    Dong, Yuancai; Ng, Wai Kiong; Hu, Jun; Shen, Shoucang; Tan, Reginald B H

    2014-04-25

    Utilization of sugars (e.g. lactose, sucrose) as matrix formers for spray drying of drug nanosuspensions is associated with two drawbacks: (1) sugars are incapable of preventing agglomeration of drug nanoparticles (NPs) in the suspension state; and (2) the spray-dried sugars are usually amorphous and hygroscopic. This work aimed to apply a clay, montmorillonite (MMT) as an alternative matrix former for spray drying of drug nanosuspensions with fenofibrate (feno) as a model compound. Drug nanosuspensions were synthesized by liquid antisolvent precipitation with different amount of MMT followed by spray drying. It is found that MMT is able to reduce the agglomeration of drug nanoparticles in the suspension state, as observed from the gradual alleviation of the clogging with the increased clay during the spray drying. The spray-dried feno NPs/MMT powders exhibited a much lower moisture sorption than spray-dried feno NPs/lactose powders as evidenced by the dynamic vapor sorption (DVS) analysis. The dissolution within 5 min for the spray-dried feno NPs/MMT powders at drug:MMT weight ratio of 1:3 was 81.4 ± 1.8% and the total dissolution within 60 min was 93.4 ± 0.9%. Our results demonstrate that MMT is a useful matrix former for preservation of the high dissolution rate of nanosized drug particles after drying. Copyright © 2014 Elsevier B.V. All rights reserved.

  10. A novel micro-fluidic-jet-spray-dryer equipped with a micro-fluidic-aerosol-nozzle : equipment development and applications in making functional particles

    OpenAIRE

    Wu, Duo

    2017-01-01

    Spray drying is a continuous operation that converts atomized liquid droplets into dry particles usually in a high temperature environment. The concept of spray drying was firstly reported over 150 years ago. Due to its scalable feeding capacity and simple mechanical device manipulation spray drying has become one of the most important powder manufacturing methods in both research laboratory and industry. The applications of spray drying technology has been expanded to an increasingly wide ra...

  11. Systems and methods for coating conduit interior surfaces utilizing a thermal spray gun with extension arm

    Science.gov (United States)

    Moore, Karen A.; Zatorski, Raymond A.

    2005-07-12

    Systems and methods for applying a coating to an interior surface of a conduit. In one embodiment, a spray gun configured to apply a coating is attached to an extension arm which may be inserted into the bore of a pipe. The spray gun may be a thermal spray gun adapted to apply a powder coating. An evacuation system may be used to provide a volume area of reduced air pressure for drawing overspray out of the pipe interior during coating. The extension arm as well as the spray gun may be cooled to maintain a consistent temperature in the system, allowing for more consistent coating.

  12. PREBIOTICS AS DRYING AIDS FOR SPRAY DRYING FRUIT JUICES

    Directory of Open Access Journals (Sweden)

    R. FREIXO

    2016-10-01

    Full Text Available Natural fruit juices are difficult to transform into powder because they are rich in sugars and acids with low glass transition temperatures, resulting in a sticky behaviour during spray drying. The present research work aimed to test the prebiotics maltodextrin and arabic gum as drying agents in order to be able to produce dehydrated powder from pineapple, strawberry and apple juices. 2 % of maltodextrin and an inlet air temperature of 130 °C are recommended to spray dry apple juice, reaching 60 % yield of powder with a water activity below 0.40. For strawberry juice, 2 % of this carrier is recommended and the inlet air temperature, 120 °C or 130 °C, did not seem relevant. For pineapple, neither the concentration of the carrier nor the inlet air temperature seemed to be relevant.

  13. Heat stress exposure of aerial spray pilots.

    Science.gov (United States)

    Gribetz, B; Richter, E D; Krasna, M; Gordon, M

    1980-01-01

    Heat stress (WBGT index) in the cockpits of agricultural spray pilots, and its physiological and subjective effects, were measured for 9 pilots flying in hot weather for a large Israeli aerial spray company. There was concern that heat exposure may be one of the factors involved in a recent increase in the fatal and non-fatal crash rate among Israeli spray pilots. WBGT index calculations were based on sequential cockpit wet bulb, dry bulb, and globe temperatures read when aircraft landed. The WBGT was always above 25 degrees C and exceeded 26.7 degrees C in 70% of observations. In pilots, a daily weight loss of 0.6-1.2% of total body weight was usual, as were rectal temperature increases of 0.5 degrees C. Daily water intakes ranged from less than 100 ml to 2000 ml per workshift. Questionnaires indicated that 42 of 45 pilots said they would drink more fluids if they were provided between flights by ground crews. An unresolved problem was whether conventional threshold standards for heat exposure were set at levels that may produce insidious impairments in pilot psychomotor performance. Cockpit air cooling is suggested as a measure for preventing heat stress in hot climates. However, appropriate filter technologies would be needed to prevent pesticide exposures during flight. Engineering and other measures to prevent heat stress and dehydration should rank high as part of a comprehensive program to protect the health and performance levels of agricultural spray pilots.

  14. Powder preparation and compaction behaviour of fine-grained Y-TZP

    NARCIS (Netherlands)

    Groot Zevert, W.F.M.; Winnubst, Aloysius J.A.; Theunissen, G.S.A.M.; Burggraaf, A.J.

    1990-01-01

    Two wet chemical preparation methods are described for yttria-doped tetragonal zirconia powders. Both methods yield powders with an extremely small crystallite size (8 nm) and a narrow size distribution. The agglomerate and aggregate structure of these powders have been investigated by several

  15. Polymer quenched prealloyed metal powder

    Science.gov (United States)

    Hajaligol, Mohammad R.; Fleischhauer, Grier; German, Randall M.

    2001-01-01

    A powder metallurgical process of preparing a sheet from a powder having an intermetallic alloy composition such as an iron, nickel or titanium aluminide. The sheet can be manufactured into electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 4 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.0.05% Zr .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Ni, .ltoreq.0.75% C, .ltoreq.0.1% B, .ltoreq.1% submicron oxide particles and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, and/or .ltoreq.3 % Cu. The process includes forming a non-densified metal sheet by consolidating a powder having an intermetallic alloy composition such as by roll compaction, tape casting or plasma spraying, forming a cold rolled sheet by cold rolling the non-densified metal sheet so as to increase the density and reduce the thickness thereof and annealing the cold rolled sheet. The powder can be a water, polymer or gas atomized powder which is subjecting to sieving and/or blending with a binder prior to the consolidation step. After the consolidation step, the sheet can be partially sintered. The cold rolling and/or annealing steps can be repeated to achieve the desired sheet thickness and properties. The annealing can be carried out in a vacuum furnace with a vacuum or inert atmosphere. During final annealing, the cold rolled sheet recrystallizes to an average grain size of about 10 to 30 .mu.m. Final stress relief annealing can be carried out in the B2 phase temperature range.

  16. Understanding plasma spraying process and characteristics of DC-arc plasma gun (PJ-100

    Directory of Open Access Journals (Sweden)

    Jovana Ružić

    2012-12-01

    Full Text Available The thermal spray processes are a group of coating processes used to apply metallic or non-metallic coatings. In these processes energy sources are used to heat the coating material (in the form of powder, wire, or rod form to a molten or semi-molten state and accelerated towards a prepared surface by either carrier gases or atomization jets. In plasma spraying process, the spraying material is generally in the form of powder and requires a carrier gas to feed the powder into the plasma jet, which is passing between the hot cathode and the cylindrical nozzle-shaped anode. The design of DC plasma gun (PJ - 100 is designed and manufactured in Serbia. Plasma spaying process, the powder injection with the heat, momentum and mass transfers between particles and plasma jet, and the latest developments related to the production of DC plasma gun are described in this article.

  17. SPRAY CALCINATION REACTOR

    Science.gov (United States)

    Johnson, B.M.

    1963-08-20

    A spray calcination reactor for calcining reprocessin- g waste solutions is described. Coaxial within the outer shell of the reactor is a shorter inner shell having heated walls and with open regions above and below. When the solution is sprayed into the irner shell droplets are entrained by a current of gas that moves downwardly within the inner shell and upwardly between it and the outer shell, and while thus being circulated the droplets are calcined to solids, whlch drop to the bottom without being deposited on the walls. (AEC) H03 H0233412 The average molecular weights of four diallyl phthalate polymer samples extruded from the experimental rheometer were redetermined using the vapor phase osmometer. An amine curing agent is required for obtaining suitable silver- filled epoxy-bonded conductive adhesives. When the curing agent was modified with a 47% polyurethane resin, its effectiveness was hampered. Neither silver nor nickel filler impart a high electrical conductivity to Adiprenebased adhesives. Silver filler was found to perform well in Dow-Corning A-4000 adhesive. Two cascaded hot-wire columns are being used to remove heavy gaseous impurities from methane. This purified gas is being enriched in the concentric tube unit to approximately 20% carbon-13. Studies to count low-level krypton-85 in xenon are continuing. The parameters of the counting technique are being determined. The bismuth isotopes produced in bismuth irradiated for polonium production are being determined. Preliminary data indicate the presence of bismuth207 and bismuth-210m. The light bismuth isotopes are probably produced by (n,xn) reactions bismuth-209. The separation of uranium-234 from plutonium-238 solutions was demonstrated. The bulk of the plutonium is removed by anion exchange, and the remainder is extracted from the uranium by solvent extraction techniques. About 99% of the plutonium can be removed in each thenoyltrifluoroacetone extraction. The viscosity, liquid density, and

  18. Spray Rolling Aluminum Strip

    Energy Technology Data Exchange (ETDEWEB)

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  19. Review of patents and application of spray drying in pharmaceutical, food and flavor industry.

    Science.gov (United States)

    Patel, Bhavesh B; Patel, Jayvadan K; Chakraborty, Subhashis

    2014-04-01

    Spray drying has always remained an energetic field of innovation in pharmaceutical, food and flavor industry since last couple of decades. The current communication embodies an in-depth application of spray drying in pulmonary drug delivery for production of uniform and respirable size particles suitable for nebulizers, dry powder inhalers (DPI) and pressurized metered dose inhalers (pMDI). The review also highlights spray drying application in the manufacturing of mucoadhesive formulation suitable for nasal cavities to improve the drug absorption and bioavailability. Recent research works and patents filed by various researchers on spray drying technology for solubility enhancement have also been accentuated. Benefits of spray drying in production of dry flavorings to meet a product with maximum yield and least flavor loss are also discussed. The use of spray drying in production of various food products like milk or soymilk powder, tomato pulp, dry fruit juice etc, and in encapsulation of vegetable oil or fish oil and dry creamer has been discussed. Current review also highlights the application of spray drying in the biotechnology field like production of dry influenza or measles vaccine as well as application in ceramic industry. Spray drying based patents issued by the U.S. Patent and Trademark Office in the area of drug delivery have also been included in the current review to emphasize importance of spray drying in the recent research scenario.

  20. Talcum powder poisoning

    Science.gov (United States)

    ... better the chance for recovery. Breathing in talcum powder can lead to very serious lung problems, even death. Use caution when using talcum powder on babies. Talc-free baby powder products are ...

  1. Validation of HVOF Thermal Spray Coatings as a Replacement for Hard Chrome Plating on Hydraulic/Pneumatic Actuators

    Science.gov (United States)

    2007-12-01

    installed on a six-axis robot arm in a sound-proof booth, programmed and operated remotely. Most depots already use this type of booth for their...powder feeders are commonly used to permit changeover from one coating to another without interrupting the spraying. • 6-axis industrial robot and...booths with the air handler in the background, the robot on which the spray gun in mounted directly in front, and the powder feeder at the left

  2. Stabilizing formulations for inhalable powders of an adenovirus 35-vectored tuberculosis (TB) vaccine (AERAS-402)

    NARCIS (Netherlands)

    Jin, Tom H.; Tsao, Eric; Goudsmit, Jaap; Dheenadhayalan, Veerabadran; Sadoff, Jerald

    2010-01-01

    A powder vaccine intended for aerosol delivery was formulated by spray drying the Ad35-vectored tuberculosis (TB) AERAS-402 vaccine with mannitol-based stabilizers. Thermodynamic properties, water absorption, particle size distribution and morphology of the powders were evaluated. Virus survival

  3. Dry powder inhalation of hemin to induce heme oxygenase expression in the lung

    NARCIS (Netherlands)

    Zijlstra, G.S.; Brandsma, C.; Harpe, M.F.H.; Van Dam, G.M.; Slebos, D.J.; Kerstjens, H.A.M.; de Boer, Anne; Frijlink, H.W.

    2007-01-01

    The purpose of this study was to formulate hemin as a powder for inhalation and to show proof of concept of heme oxygenase 1 (HO-1) expression in the lungs of mice by inhalation of hemin. Hemin was spray dried from a neutralized sodium hydroxide solution. The particle size distribution of the powder

  4. Wetting, Prewetting and Superfluidity

    OpenAIRE

    Taborek, P.

    2009-01-01

    Experiments on adsorption and wetting of quantum fluids (4He and 3He) on weakly binding alkali metal substrates are reviewed. Helium on weak substrates can undergo a variety of phase transitions including wetting, prewetting, layering, and liquid-vapor transitions. Another characteristic feature of weak substrates is the absence of an immobile quasi solid layer which is present on all conventional strong substrates. Both the absence of the immobile layer and the interaction with surface phase...

  5. Design Optimization of Liquid Fueled High Velocity Oxy- Fuel Thermal Spraying Technique for Durable Coating for Fossil Power Systems

    Energy Technology Data Exchange (ETDEWEB)

    Choudhuri, Ahsan [Univ. of Texas, El Paso, TX (United States); Love, Norman [Univ. of Texas, El Paso, TX (United States)

    2016-11-04

    High-velocity oxy–fuel (HVOF) thermal spraying was developed in 1930 and has been commercially available for twenty-five years. HVOF thermal spraying has several benefits over the more conventional plasma spray technique including a faster deposition rate which leads to quicker turn-around, with more durable coatings and higher bond strength, hardness and wear resistance due to a homogeneous distribution of the sprayed particles. HVOF thermal spraying is frequently used in engineering to deposit cermets, metallic alloys, composites and polymers, to enhance product life and performance. HVOF thermal spraying system is a highly promising technique for applying durable coatings on structural materials for corrosive and high temperature environments in advanced ultra-supercritical coal- fired (AUSC) boilers, steam turbines and gas turbines. HVOF thermal spraying is the preferred method for producing coatings with low porosity and high adhesion. HVOF thermal spray process has been shown to be one of the most efficient techniques to deposit high performance coatings at moderate cost. Variables affecting the deposit formation and coating properties include hardware characteristics such as nozzle geometry and spraying distance and process parameters such as equivalence ratio, gas flow density, and powder feedstock. In the spray process, the powder particles experience very high speeds combined with fast heating to the powder material melting point or above. This high temperature causes evaporation of the powder, dissolution, and phase transformations. Due to the complex nature of the HVOF technique, the control and optimization of the process is difficult. In general, good coating quality with suitable properties and required performance for specific applications is the goal in producing thermal spray coatings. In order to reach this goal, a deeper understanding of the spray process as a whole is needed. Although many researchers studied commercial HVOF thermal spray

  6. Fentanyl Sublingual Spray

    Science.gov (United States)

    Fentanyl sublingual spray is used to treat breakthrough pain (sudden episodes of pain that occur despite round ... effects of the medication) to narcotic pain medications. Fentanyl is in a class of medications called narcotic ( ...

  7. Calcitonin Salmon Nasal Spray

    Science.gov (United States)

    ... bottle and turn to tighten. Then take the plastic cover off of the top of the spray unit. ... room temperature in an upright position. Replace the plastic cover to keep the nozzle clean. Opened calcitonin salmon ...

  8. Triamcinolone Nasal Spray

    Science.gov (United States)

    ... gently blow his or her nose. Remove the bottle cap and gently shake the bottle. Hold the pump ... on the applicator to remove it from the bottle. Soak the cap and spray nozzle in warm water for a ...

  9. Sugars as bulking agents to prevent nano-crystal aggregation during spray or freeze-drying.

    Science.gov (United States)

    Kumar, Sumit; Gokhale, Rajeev; Burgess, Diane J

    2014-08-25

    In this study, the effect of low and high molecular weight sugars on indomethacin nano-crystalline suspension powders prepared by spray or freeze-drying was evaluated. Dowfax 2A1 (negatively charged surfactant) was utilized as indomethacin nanosuspensions stabilizer. Dried crystalline powders with or without sugars were characterized for crystallinity, particle size and powder yield. Interactions between the nanosuspension stabilizer (i.e. Dowfax 2A1) and sugars were investigated by utilizing IR spectroscopy and contact angle measurements. The nanosuspension formulations containing small molecular weight sugars were non-aggregating compared to those containing polysaccharides. Additionally, higher powder yields were observed with formulations containing sugars with higher glass transition temperature during spray drying. The formulations containing low glass transition temperature sugars were sticking to the spray drier glass walls and thus resulted in lower yields. The small molecular weight sugars showed favorable interactions with Dowfax 2A1, as evident by the IR and contact angle data, possibly resulting in minimal nano-crystal aggregation during spray or freeze-drying. A combination of sugars (i.e. small molecular weight and polysaccharides) may be utilized to achieve higher spray-drying yields and non-aggregating nano-crystalline powders. Copyright © 2014. Published by Elsevier B.V.

  10. Gene Expression, Bacteria Viability and Survivability Following Spray Drying of Mycobacterium smegmatis

    Directory of Open Access Journals (Sweden)

    Elizabeth Hunter Lauten

    2010-04-01

    Full Text Available We find that Mycobacterium smegmatis survives spray drying and retains cell viability in accelerated temperature stress (40 °C conditions with a success rate that increases with increasing thermal, osmotic, and nutrient-restriction stresses applied to the mycobacterium prior to spray drying. M.smegmatis that are spray dried during log growth phase, where they suffer little or no nutrient-reduction stress, survive for less than 7 days in the dry powder state at accelerated temperature stress conditions, whereas M. smegmatis that are spray dried during stationary phase, where cells do suffer nutrient reduction, survive for up to 14 days. M. smegmatis that are spray dried from stationary phase, subjected to accelerated temperature stress conditions, regrown to stationary phase, spray dried again, and resubmitted to this same process four consecutive times, display, on the fourth spray drying iteration, an approximate ten-fold increase in stability during accelerated temperature stress testing, surviving up to 105 days. Microarray tests revealed significant differences in genetic expression of M. smegmatis between log phase and stationary phase conditions, between naïve (non spray-dried and multiply cycled dried M. smegmatis (in log and stationary phase, and between M. smegmatis in the dry powder state following a single spray drying operation and after four consecutive spray drying operations. These differences, and other phenotypical differences, point to the carotenoid biosynthetic pathway as a probable pathway contributing to bacteria survival in the spray-dried state and suggests strategies for spray drying that may lead to significantly greater room-temperature stability of mycobacteria, including mycobacterium bovis bacille Calmette-Guerin (BCG, the current TB vaccine.

  11. Powder-based synthesis of nanocrystalline material components for structural application. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Ilyuschenko, A.F.; Ivashko, V.S.; Okovity, V.A. [Powder Metallurgy Research Inst., Minsk (Belarus)] [and others

    1998-12-01

    Hydroxiapate spray coatings and substrates for implant production as well as multilayered metal ceramic coatings from nanocrystalline materials are a subject of the investigation. The work aims at the improvement of quality of said objects. This study has investigated the processes of hydroxiapatite powder production. Sizes, shapes and relief of initial HA powder surface are analyzed using SEM and TEM. Modes of HA plasma spraying on a substrate from titanium and associated compositions of traditional and nanocrystalline structure are optimized. The quality of the sprayed samples are studied using X-ray phase analysis and metallographic analysis. The results of investigations of bioceramic coating spraying on titanium are theoretically generalized, taking into account obtained experimental data. The results of investigations of ion-beam technology are presented for spraying multilayered coatings consisting of alternating metal-ceramic layers of nanocrystalline structure.

  12. Engineered sodium hyaluronate respirable dry powders for pulmonary drug delivery.

    Science.gov (United States)

    Martinelli, Francesco; Balducci, Anna Giulia; Kumar, Abhinav; Sonvico, Fabio; Forbes, Ben; Bettini, Ruggero; Buttini, Francesca

    2017-01-30

    Sodium hyaluronate (HYA) warrants attention as a material for inhalation due to its (i) therapeutic potential, (ii) utility as a formulation excipient or drug carrier, and (iii) ability to target lung inflammation and cancer. This study aimed to overcome formulation and manufacturing impediments to engineer biocompatible spray-dried HYA powders for inhalation. Novel methodology was developed to produce HYA microparticles by spray drying. Different types of surfactant were included in the formulation to improve powder respirability, which was evaluated in vitro using cascade impactors. The individual formulation components and formulated products were evaluated for their biocompatibility with A549 respiratory epithelial cells. The inclusion of stearyl surfactants, 5% w/v, produced the most respirable HYA-powders; FPF 59.0-66.3%. A trend to marginally higher respirability was observed for powders containing stearylamine>stearyl alcohol>cetostearyl alcohol. Pure HYA was biocompatible with A549 cells at all concentrations measured, but the biocompatibility of the stearyl surfactants (based on lethal concentration 50%; LC50) in the MTT assay ranked stearyl alcohol>cetostearyl alcohol>stearylamine with LC50 of 24.7, 13.2 and 1.8μg/mL, respectively. We report the first respirable HYA powders produced by spray-drying. A lead formulation containing 5% stearyl alcohol was identified for further studies aimed at translating the proposed benefits of inhaled HYA into safe and clinically effective HYA products. Crown Copyright © 2016. Published by Elsevier B.V. All rights reserved.

  13. Characterization of fully functional spray-on antibody thin films

    Energy Technology Data Exchange (ETDEWEB)

    Figueroa, Jhon [Department of Chemistry, University of South Florida, 4202 E. Fowler Ave., Tampa, FL 33620-5250 (United States); Magaña, Sonia; Lim, Daniel V. [Department of Cell Biology, Microbiology and Molecular Biology, University of South Florida, 4202 E. Fowler Ave., Tampa, FL 33620-7115 (United States); Schlaf, Rudy, E-mail: schlaf@eng.usf.edu [Department of Electrical Engineering, University of South Florida, 4202 E. Fowler Ave., Tampa, FL 33620-5101 (United States)

    2014-02-15

    The authors recently demonstrated that fully functional Escherichia coli O157:H7 antibody thin films can be prepared using a simple pneumatic nebulizer on glass surface [1]. This paper focuses on the investigation of the morphology and physical properties of these films with the aim to better understand their performance. A series of E. coli O157:H7 antibody spray-on thin films were investigated by ellipsometry, X-ray photoelectron spectroscopy (XPS), immunoassays, attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR), fluorescence microscopy, atomic force microscope (AFM) and contact angle analysis. These data were compared to measurements on films prepared with the biotin–avidin covalent bonding scheme. The investigation showed that films created by a 2 min pneumatic spray deposition time can capture antigens similar as the avidin–biotin wet-chemical method. The results also suggests that an influential factor for the comparable capture cell ability between sprayed and covalent films is an increased antibody surface coverage for the sprayed films (non-equilibrium technique), which compensates for the lack of its antibody orientation. There was no significant antibody denaturation detected on any of the sprayed films. Both techniques led to the formation of cluster-aggregates, a factor that seems unavoidable due to the natural tendency of protein to cluster. The avidin–biotin bridge films generally had a higher roughness, which manifested itself in a higher wettability compared to the sprayed films.

  14. Characterization of fully functional spray-on antibody thin films

    Science.gov (United States)

    Figueroa, Jhon; Magaña, Sonia; Lim, Daniel V.; Schlaf, Rudy

    2014-02-01

    The authors recently demonstrated that fully functional Escherichia coli O157:H7 antibody thin films can be prepared using a simple pneumatic nebulizer on glass surface [1]. This paper focuses on the investigation of the morphology and physical properties of these films with the aim to better understand their performance. A series of E. coli O157:H7 antibody spray-on thin films were investigated by ellipsometry, X-ray photoelectron spectroscopy (XPS), immunoassays, attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR), fluorescence microscopy, atomic force microscope (AFM) and contact angle analysis. These data were compared to measurements on films prepared with the biotin-avidin covalent bonding scheme. The investigation showed that films created by a 2 min pneumatic spray deposition time can capture antigens similar as the avidin-biotin wet-chemical method. The results also suggests that an influential factor for the comparable capture cell ability between sprayed and covalent films is an increased antibody surface coverage for the sprayed films (non-equilibrium technique), which compensates for the lack of its antibody orientation. There was no significant antibody denaturation detected on any of the sprayed films. Both techniques led to the formation of cluster-aggregates, a factor that seems unavoidable due to the natural tendency of protein to cluster. The avidin-biotin bridge films generally had a higher roughness, which manifested itself in a higher wettability compared to the sprayed films.

  15. Wet gas sampling

    Energy Technology Data Exchange (ETDEWEB)

    Welker, T.F.

    1997-07-01

    The quality of gas has changed drastically in the past few years. Most gas is wet with hydrocarbons, water, and heavier contaminants that tend to condense if not handled properly. If a gas stream is contaminated with condensables, the sampling of that stream must be done in a manner that will ensure all of the components in the stream are introduced into the sample container as the composite. The sampling and handling of wet gas is extremely difficult under ideal conditions. There are no ideal conditions in the real world. The problems related to offshore operations and other wet gas systems, as well as the transportation of the sample, are additional problems that must be overcome if the analysis is to mean anything to the producer and gatherer. The sampling of wet gas systems is decidedly more difficult than sampling conventional dry gas systems. Wet gas systems were generally going to result in the measurement of one heating value at the inlet of the pipe and a drastic reduction in the heating value of the gas at the outlet end of the system. This is caused by the fallout or accumulation of the heavier products that, at the inlet, may be in the vapor state in the pipeline; hence, the high gravity and high BTU. But, in fact, because of pressure and temperature variances, these liquids condense and form a liquid that is actually running down the pipe as a stream or is accumulated in drips to be blown from the system. (author)

  16. Development of spray dried orange juice blended skim milk powder

    OpenAIRE

    Rao, Ramachandra; Gupta, Pravin

    2002-01-01

    International audience; The contemporary problem faced by the fruit and dairy sectors in developing countries is the lack of a basic infrastructure for handling the deluge in production. Several technologies and innovations have been devised to conserve and utilize the products individually in food formulations and to some extent in combination. Further, additional investigations are required to explore the feasibility of vitamin C enrichment of milk, which could be effectively achieved by in...

  17. Wet oxidation of quinoline

    DEFF Research Database (Denmark)

    Thomsen, A.B.; Kilen, H.H.

    1998-01-01

    The influence of oxygen pressure (0.4 and 2 MPa). reaction time (30 and 60 min) and temperature (260 and 280 degrees C) on the wet oxidation of quinoline has been studied. The dominant parameters for the decomposition of quinoline were oxygen pressure and reaction temperature. whereas the reaction...... if low oxygen pressure or long reaction times were used. The reaction products derived from the experiment in which quinoline was mostly decomposed were studied with respect to biological degradation. The results showed that these products were highly digestible under activated sludge treatment....... The combined wet oxidation and biological treatment of reaction products resulted in 91% oxidation of the parent compound to CO2 and water. Following combined wet oxidation and biological treatment the sample showed low toxicity towards Nitrosomonas and no toxicity towards Nitrobacter. (C) 1998 Elsevier...

  18. PERFORMANCE OF MUF RESINS FOR PARTICLEBOARDS BEFORE AND AFTER SPRAY-DRYING

    Directory of Open Access Journals (Sweden)

    Antonio PIZZI

    2012-12-01

    Full Text Available Melamine-urea-formaldehyde (MUF resins can be spray dried to obtain resins in powder form and indefinite shelf-life. Application as particleboard adhesives of such resins after redissolving them in water does yield resins of excellent performance as particleboard adhesives if the natural advancement caused by the heat in the spray-drier chamber is taken into account. CP MAS 13C NMR analysis of the spray-dried resin in powder form and thermomechanical analysis has shown some difference in behaviour in relation to MUF resins of the same level of water tolerance which have not been spray-dried. These small but significant differences can be ascribed to differences in resin structure.

  19. Composition and Some Properties of Spray-Dried Retentates Obtained by the Ultrafiltration of Milk

    OpenAIRE

    Kalab, Miloslav; Caric, Marijana; Zaher, Mansour; Harwalkar, V. R.

    1989-01-01

    Retentates containing 20, 27, and 34% total solids, obtained on commercial scale by the ultrafiltration of milk were spray-dried on laboratory scale using centrifugal atomization and single stage drying with the inlet air temperature of 220 C and the outlet air temperature of 90 C. The protein content in the powders was 31% to 35% compared to 24.8% protein in the control whole-milk powder. Lactose contents were markedly lower in the retentate powders (-10.6%) than in the milk powder (40.4...

  20. Liquid spray experiments

    Science.gov (United States)

    Lapham, Gary; McHugh, John

    When waves on the ocean surface interact with a solid object, the result is often a complex pattern of spray. The solid object may be a coastal barrier such as a breakwater, or a ship or drilling rig. Another spray-related case is the presence of large industrial tanks of liquid, and often dangerous liquids, that exist around the world. Tens of thousands of such tanks are rapidly becoming obsolete. Recent experience has shown that when such tanks burst, the resulting spray may shoot several hundreds of meters from the tank. These tanks often have a wall or dam (barrier) surrounding them in an attempt to contain any leakage, catastrophic or otherwise. When the tank bursts it is akin to the dam-break problem. A wall of water rushes forth and impinges on the barrier creating spray. Previous experiments (McHugh and Watt, 1998) considered the related configuration of a solitary wave impinging on a vertical wall. The present experiments more closely model the bursting tank case, and treat the effect of the distance between the tank and barrier. Results show that there is a sweet spot where height and horizontal distance of spray droplets are maximized. This ideal distance between tank and barrier is constant when scaled by the initial tank depth.

  1. Optimising the Encapsulation of an Aqueous Bitter Melon Extract by Spray-Drying.

    Science.gov (United States)

    Tan, Sing Pei; Kha, Tuyen Chan; Parks, Sophie; Stathopoulos, Costas; Roach, Paul D

    2015-09-09

    Our aim was to optimise the encapsulation of an aqueous bitter melon extract by spray-drying with maltodextrin (MD) and gum Arabic (GA). The response surface methodology models accurately predicted the process yield and retentions of bioactive concentrations and activity (R² > 0.87). The optimal formulation was predicted and validated as 35% (w/w) stock solution (MD:GA, 1:1) and a ratio of 1.5:1 g/g of the extract to the stock solution. The spray-dried powder had a high process yield (66.2% ± 9.4%) and high retention (>79.5% ± 8.4%) and the quality of the powder was high. Therefore, the bitter melon extract was well encapsulated into a powder using MD/GA and spray-drying.

  2. Optimising the Encapsulation of an Aqueous Bitter Melon Extract by Spray-Drying

    Directory of Open Access Journals (Sweden)

    Sing Pei Tan

    2015-09-01

    Full Text Available Our aim was to optimise the encapsulation of an aqueous bitter melon extract by spray-drying with maltodextrin (MD and gum Arabic (GA. The response surface methodology models accurately predicted the process yield and retentions of bioactive concentrations and activity (R2 > 0.87. The optimal formulation was predicted and validated as 35% (w/w stock solution (MD:GA, 1:1 and a ratio of 1.5:1 g/g of the extract to the stock solution. The spray-dried powder had a high process yield (66.2% ± 9.4% and high retention (>79.5% ± 8.4% and the quality of the powder was high. Therefore, the bitter melon extract was well encapsulated into a powder using MD/GA and spray-drying.

  3. Wetting of Water on Graphene

    OpenAIRE

    Bera, Bijoyendra; Shahidzadeh, Noushine; Mishra, Himanshu; Bonn, Daniel

    2016-01-01

    The wetting properties of graphene have proven controversial and difficult to assess. The presence of a graphene layer on top of a substrate does not significantly change the wetting properties of the solid substrate, suggesting that a single graphene layer does not affect the adhesion between the wetting phase and the substrate. However, wetting experiments of water on graphene show contact angles that imply a large amount of adhesion. Here, we investigate the wetting of graphene by measurin...

  4. Converting SDAP into gypsum in a wet limestone scrubber

    Energy Technology Data Exchange (ETDEWEB)

    Fogh, F. [Faelleskemikerne, Elsamprojekt A/S, Fredericia (Denmark)

    1996-12-01

    The ELSAM power pool has an installed electrical capacity of approx. 5 GW{sub e}, mainly firing import coal. The major base load units are equipped with desulphurization units and three different desulphurization technologies are used: the wet limestone gypsum process, the spray dry absorption process and a sulphuric acid process. Gypsum and sulphuric acid are commercialized, whereas it has been difficult to utilize the spray dry absorption product (SDAP). The main constituents of SDAP are calcium sulphide, calcium chloride, hydrated lime and impurities mainly originating from fly ash. Sulphide can be oxidized into sulphate in acidic solution - the reaction is utilized in the wet limestone gypsum process - and the possibility of using any spare capacity in the wet limestone gypsum units to oxidize the sulphide content of SDAP into sulphate and produce usable gypsum has been investigated in the laboratory and in a 400 MW{sub e} equivalent wet limestone unit. The limestone inhibition effect of the addition of SDAP is currently being studied in the laboratory in order to determine the effect of different SDAP types (plant/coal sources) on limestone reactivity before further long-term full-scale tests are performed and permanent use of the process planned. (EG)

  5. Inhaled dry powder formulations for treating tuberculosis.

    Science.gov (United States)

    Das, Shyamal; Tucker, Ian; Stewart, Peter

    2015-01-01

    Tuberculosis is the second leading cause of death from infectious diseases. Although antitubercular drugs have been traditionally administered orally, there is a growing interest in delivering drugs via the pulmonary route using nebulisers or dry powder inhalers. Drugs in dry powder inhalers (DPI) are stable and DPI are user-friendly compared to nebulisation which is time consuming, inconvenient and inefficient and requires special equipment. For tuberculosis treatment, drugs should target alveolar macrophages that harbour microorganisms and/or maintain high drug concentration at the infection site in the lung. Drug particles include micro-particles or nanoparticles. Powders can be engineered by micronisation, crystallisation, spray drying, freeze drying and particle coating approaches. The formulation may contain single or combination drugs. This paper will provide an update on current status of TB, its pathogenesis, current treatment strategies, shortcomings of current oral or parenteral delivery strategies, pulmonary delivery devices, advantages of pulmonary delivery of powder formulations, formulation approaches and pharmacokinetic studies of pulmonary delivery of powders for inhalation.

  6. The Cold Gas-Dynamic Spray and Characterization of Microcrystalline Austenitic Stainless Steel

    Science.gov (United States)

    2014-09-01

    such as zinc and magnesium, which occur during traditional thermal spray techniques and welding [1]. Because of these benefits, cold spray can be...coating on magnesium alloys [2, 15], aluminum components [22], and biomedical implants [5, 23]. A number of investigators have demonstrated successful...stainless steel powders have been successfully deposited onto magnesium alloys [2, 15], aluminum components [22], and biomedical implants [5, 23]. These

  7. Retention of polyphenolic species in spray-dried blackberry extract using mannitol as a thermoprotectant.

    Science.gov (United States)

    Eldridge, Joshua A; Repko, Debra; Mumper, Russell J

    2014-10-01

    The purpose of these studies was to determine if a Büchi Mini Spray Dryer B-290 (Büchi Corporation, New Castle, DE, USA) could be used to prepare blackberry extract powders containing mannitol as a thermoprotectant without extensively degrading anthocyanins and polyphenols in the resulting powders. Three blackberry puree extract samples were each prepared by sonication of puree in 30/70% ethanol/water containing 0.003% HCl. Blackberry puree extract sample 1 (S1) contained no mannitol, while blackberry puree extract sample 2 (S2) contained 3.0:1 (w/w) mannitol:berry extract, and blackberry puree extract sample 3 (S3) contained 6.3:1 (w/w) mannitol:berry extract. The levels of anthocyanins and polyphenols in reconstituted spray-dried powders produced from S1-S3 were compared to solutions of S1-S3 that were held at 4°C as controls. All extract samples could be spray-dried using the Büchi Mini Spray Dryer B-290. S1, with no mannitol, showed a 30.8% decrease in anthocyanins and a 24.1% decrease in polyphenols following spray-drying. However, S2 had a reduction in anthocyanins of only 13.8%, while polyphenols were reduced by only 6.1%. S3, with a ratio of mannitol to berry extract of 6.3:1, exhibited a 12.5% decrease in anthocyanins while the decrease in polyphenols after spray-drying was not statistically significant (P=.16). Collectively, these data indicate that a Büchi Mini Spray Dryer B-290 is a suitable platform for producing stable berry extract powders, and that mannitol is a suitable thermoprotectant that facilitates retention of thermosensitive polyphenolic species in berry extracts during spray-drying.

  8. Equipment and technologies of air-plasma spraying of functional coatings

    Directory of Open Access Journals (Sweden)

    Kuzmin Viktor

    2017-01-01

    Full Text Available This article presents a short description of the DC plasma torch "PNK-50" structural features (ITAM SB RAS, Novosibirsk used for spraying of functional coatings with powder materials as well as gives the results of thermophysical and technological studies of spraying regimes. We present preliminary results of the plasma torch supersonic modification development and the results of industrial approbation of the plasma torch and of multi-purposes functional coatings deposition processes.

  9. Spray boom for selectively spraying a herbicidal composition onto dicots

    DEFF Research Database (Denmark)

    2012-01-01

    There is provided a method and spray boom for discriminating cereal crop (monocot) and weeds (dicots). The spray boom includes means for digitally recording an image of a selected area to be treated by a nozzle on the spray boom, whereby a plant material is identified based on a segmentation proc...

  10. Electroform/Plasma-Spray Laminates for X-Ray Optics

    Science.gov (United States)

    Ulmer, Melville P.; Graham, Michael; Vaynman, Semyon

    2007-01-01

    Electroform/plasma-spray laminates have shown promise as lightweight, strong, low-thermal-expansion components for xray optics. The basic idea is to exploit both (1) the well-established art of fabrication of optical components by replication and (2) plasma spraying as a means of reinforcing a thin replica optic with one or more backing layer(s) having tailorable thermomechanical properties. In x-ray optics as in other applications, replication reduces the time and cost of fabrication because grinding and polishing can be limited to a few thick masters, from which many lightweight replicas can thereafter be made. The first step in the fabrication of a component of the type in question is to make a replica optic by electroforming a thin layer of nickel on a master. Through proper control of the electroforming process conditions, it is possible to minimize residual stress and, hence, to minimize distortion in the replica. Next, a powder comprising ceramic particles coated with a metal compatible with the electroformed nickel is plasma-sprayed onto the backside of the nickel replica. Then through several repetitions and variations of the preceding steps or perhaps a small compressive stress, alternating layers of electroformed nickel and plasma-sprayed metal-coated ceramic powder are deposited. The thicknesses of the layers and the composition of the metal-coated ceramic powder are chosen to optimize the strength, areal mass density, and toughness of the finished component. An important benefit of using both electroforming and plasma spraying is the possibility of balancing stresses to a minimum level, which could be zero or perhaps a small net compressive stress designed to enhance the function of the component in its intended application.

  11. Droplets and sprays

    CERN Document Server

    Sazhin, Sergei

    2014-01-01

    Providing a clear and systematic description of droplets and spray dynamic models, this book maximises reader insight into the underlying physics of the processes involved, outlines the development of new physical and mathematical models, and broadens understanding of interactions between the complex physical processes which take place in sprays. Complementing approaches based on the direct application of computational fluid dynamics (CFD), Droplets and Sprays treats both theoretical and practical aspects of internal combustion engine process such as the direct injection of liquid fuel, subcritical heating and evaporation. Includes case studies that illustrate the approaches relevance to automotive applications,  it is also anticipated that the described models can find use in other areas such as in medicine and environmental science.

  12. Dihydroergotamine Injection and Nasal Spray

    Science.gov (United States)

    DHE-45® Injection ... to use the nasal spray or administer the injection correctly. After that, you may spray or inject ... home.If you are using the solution for injection, you should never reuse syringes. Dispose of syringes ...

  13. Wetting dynamics beneath fluid drops impacting on hot surfaces

    Science.gov (United States)

    Harth, Kirsten; van Limbeek, Michiel A. J.; Shirota, Minori; Sun, Chao; Lohse, Detlef

    Fluid droplets encountering a phase transition when they impact a target surface are involved in many applications, e.g., spray cooling or painting / coating, ink-jet and 3D printing, soldering, firefighting using sprinklers. Drop impact on hot plates is an emerging topic, involving a complex interplay of hydrodynamics, heat flux and the occurring phase transition, involving large spatial and temporal gradients. Whether and to what extent droplets touch the surface is of immense importance for the overall heat transfer. High-speed total internal reflection imaging allows us to discriminate wetted and vapor-covered regions of the substrate. We study the transient wetting behaviour of the plate by varying the latent heat of the droplet. The characteristic cooling time of the plate is not solely determined by the plate properties. In addition to current literature, we show that in those cases the wetting pattern is both spatially and temporally inhomogeneous.

  14. Wetting of real surfaces

    CERN Document Server

    Bormashenko, Edward Yu

    2013-01-01

    The problem of wetting and drop dynamics on various surfaces is very interesting from both the scientificas well as thepractical viewpoint, and subject of intense research.The results are scattered across papers in journals, sothis workwill meet the need for a unifying, comprehensive work.

  15. WET SOLIDS FLOW ENHANCEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Hugo S. Caram; Natalie Foster

    1999-03-30

    The elastic modulus E of wet granular material was found to be of the order of 0.25 MPa, this value does not compare well with the value predicted for a cubic array of spheres under Hertzian contact were the predicted values were in the order of 250 MPa . The strain-stress behavior of a wet granular media was measured using a split Parfitt tensile tester. In all cases the stress increases linearly with distance until the maximum uniaxial tensile stress is reached. The stress then decreases exponentially with distance after this maximum is reached. The linear region indicates that wet solids behave elastically for stresses below the tensile stresses and can store significant elastic energy. The elastic deformation cannot be explained by analyzing the behavior of individual capillary bridges and requires accounting for the deformation of the solids particles. The elastic modulus of the wet granular material remains unexplained. New information was found to support the experimental finding and a first theory to explain the very small elastic modulus is presented. A new model based on the used of the finite element method is being developed.

  16. The Wet Chaparral

    OpenAIRE

    Hope, Audrey Marie

    2017-01-01

    The Wet Chaparral: Poetry at Home (Out There) is an MFA thesis exhibition of new sculptures by Audrey Hope. The thesis paper describes the exhibition, discusses the artist’s personal and artistic motivations, and analyzes writings relevant to the work.

  17. Flame spray technology method for production of nanopowders

    CERN Document Server

    Trommer, Rafael M

    2015-01-01

    This books presents a complete and updated overview of Flame Spray process, from its History to the Apparatus necessary for the synthesis of nanostructures. It addresses not only the materials produced by this technique, but also their properties, such as crystallinity and crystallite size, specific surface area, particle size and morphology. Also, the principles of nanoparticle formation are described. It is a useful read to all those interested in low cost synthesis of nanostructured powders and coatings.

  18. STUDY ON HYDROXYAPATITE COATING ON BIOMATERIALS BY PLASMA SPRAY METHOD

    OpenAIRE

    Dr. Hanumantharaju H. G; Dr. H.K.Shivanand; Prashanth K. P; K. Suresh Kumar; S. P. Jagadish

    2012-01-01

    In plasma spray coating process the hydroxyapatite powder particles are melted in a high temperature plasma flame and propelled towards the substrate material thus forming a coating. The thin hydroxyapatitecoatings have shown better adhesion to substrates and are more stable in the biological environment because they have more uniform structure and composition. Samples are tested for Scanning Electron Microscopy analysis, to find the uniform coating and bonding strength. From the XRD analysis...

  19. D. C. plasma-sprayed coatings of nano-structured alumina-titania-silica

    CERN Document Server

    Jiang Xian Liang

    2002-01-01

    nano-crystalline powders of omega(Al sub 2 O sub 3) = 95%, omega(TiO sub 2) = 3%, and omega(SiO sub 2) = 2%, were reprocessed into agglomerated particles for plasma spraying, by using consecutive steps of ball milling, slurry forming, spray drying, and heat treatment. D.C. plasma was used to spray the agglomerated nano-crystalline powders, and resultant coatings were deposited on the substrate of stainless steel. Scanning electron microscopy (SEM) was used to examine the morphology of the agglomerated powders and the cross section of the alumina-titania-silica coatings. Experimental results show that the agglomerated nano-crystalline particles are spherical, with a size from (10-90) mu m. The flow ability of the nano-crystalline powders is greatly improved after the reprocessing. The coatings deposited by the plasma spraying are mainly of nano-structure. Unlike conventional plasma-sprayed coatings, no laminar layer could be found in the nano-structured coatings. Although the nano-structured coatings have a lo...

  20. Novel Online Diagnostic Analysis for In-Flight Particle Properties in Cold Spraying

    Science.gov (United States)

    Koivuluoto, Heli; Matikainen, Ville; Larjo, Jussi; Vuoristo, Petri

    2018-01-01

    In cold spraying, powder particles are accelerated by preheated supersonic gas stream to high velocities and sprayed on a substrate. The particle velocities depend on the equipment design and process parameters, e.g., on the type of the process gas and its pressure and temperature. These, in turn, affect the coating structure and the properties. The particle velocities in cold spraying are high, and the particle temperatures are low, which can, therefore, be a challenge for the diagnostic methods. A novel optical online diagnostic system, HiWatch HR, will open new possibilities for measuring particle in-flight properties in cold spray processes. The system employs an imaging measurement technique called S-PTV (sizing-particle tracking velocimetry), first introduced in this research. This technique enables an accurate particle size measurement also for small diameter particles with a large powder volume. The aim of this study was to evaluate the velocities of metallic particles sprayed with HPCS and LPCS systems and with varying process parameters. The measured in-flight particle properties were further linked to the resulting coating properties. Furthermore, the camera was able to provide information about variations during the spraying, e.g., fluctuating powder feeding, which is important from the process control and quality control point of view.

  1. The characterization and comparison of spray-dried mannitol samples.

    Science.gov (United States)

    Hulse, Wendy L; Forbes, Robert T; Bonner, Michael C; Getrost, Matthias

    2009-06-01

    Following the production of spray-dried mannitol powders, it is essential that the polymorphic content of each individual product is completely characterized. The implications of the polymorphic behavior of mannitol are immense. The appearance or disappearance of a crystalline form within a dosage form can have costly repercussions and lead to a dosage form being withdrawn. In this study, commercially available and laboratory-produced spray-dried mannitol products were characterized to establish the polymorphic content of each. Their polymorphic behavior was also characterized after laboratory scale pharmaceutical processes. Thermal analysis employed differential scanning calorimetry, thermogravimetric analysis, and isothermal microcalorimetry. Structural analysis of the samples was obtained using X-ray powder diffraction and Fourier transform Raman spectroscopy. Structural analysis revealed that alpha- and beta- polymorphic forms were present in the commercial samples and some contained a mixture of polymorphs. Reprocessing employing spray drying indicated alpha- to beta- polymorphic transitions occurred within some of the samples. It is essential that preformulation studies where spray-dried mannitol products are to be employed must take into account its polymorphic behavior upon supply, processing, and subsequent storage.

  2. Development of a novel dry powder inhalation formulation for the delivery of rivastigmine hydrogen tartrate.

    Science.gov (United States)

    Simon, Alice; Amaro, Maria Inês; Cabral, Lucio Mendes; Healy, Anne Marie; de Sousa, Valeria Pereira

    2016-03-30

    The purpose of this study was to prepare engineered particles of rivastigmine hydrogen tartrate (RHT) and to characterize the physicochemical and aerodynamic properties, in comparison to a lactose carrier formulation (LCF). Microparticles were prepared from ethanol/water solutions containing RHT with and without the incorporation of L-leucine (Leu), using a spray dryer. Dry powder inhaler formulations prepared were characterized by scanning electron microscopy, powder X-ray diffraction, laser diffraction particle sizing, ATR-FTIR, differential scanning calorimetry, bulk and tapped density, dynamic vapour sorption and in vitro aerosol deposition behaviour using a next generation impactor. The smooth-surfaced spherical morphology of the spray dried microparticles was altered by adding Leu, resulting in particles becoming increasingly wrinkled with increasing Leu. Powders presented low densities. The glass transition temperature was sufficiently high (>90 °C) to suggest good stability at room temperature. As Leu content increased, spray dried powders presented lower residual solvent content, lower particle size, higher fine particle fraction (FPFMMAD). The LCF showed a lower FPF and higher MMAD, relative to the spray dried formulations containing more than 10% Leu. Spray dried RHT powders presented better aerodynamic properties, constituting a potential drug delivery system for oral inhalation. Copyright © 2016. Published by Elsevier B.V.

  3. SOVIET ABSTRACTS ON POWDER METALLURGY

    Science.gov (United States)

    CERMETS, * POWDER METALLURGY , ABSTRACTS, CERAMIC MATERIALS, HEAT RESISTANT ALLOYS, INDUSTRIAL PRODUCTION, MECHANICAL PROPERTIES, PIEZOELECTRIC CRYSTALS, POLARIZATION, POROUS METALS, POWDER ALLOYS, POWDER METALS, SINTERING.

  4. The change of NiCrBSi alloys’ phase composition after plasma spraying

    Directory of Open Access Journals (Sweden)

    A. Dudek

    2008-08-01

    Full Text Available Material for investigations was NiCrBSi powder for components’ coatings which improve their corrosion resistance as well as resistance to friction wear and erosion. Plasma spraying method was used to produce a coating with thickness of 300 μm on low-alloy steel which was then remelted with the base material. Using X-ray quality analysis, phase composition was determined for: NiCrBSi powder, obtained coating and the alloyed surface layer. Crystallinity degree was also calculated for NiCrBSi layer sprayed on the base material.

  5. Fabrication of copper-based anodes via atmosphoric plasma spraying techniques

    Science.gov (United States)

    Lu, Chun [Monroeville, PA

    2012-04-24

    A fuel electrode anode (18) for a solid oxide fuel cell is made by presenting a solid oxide fuel cell having an electrolyte surface (15), mixing copper powder with solid oxide electrolyte in a mixing step (24, 44) to provide a spray feedstock (30,50) which is fed into a plasma jet (32, 52) of a plasma torch to melt the spray feed stock and propel it onto an electrolyte surface (34, 54) where the spray feed stock flattens into lamellae layer upon solidification, where the layer (38, 59) is an anode coating with greater than 35 vol. % based on solids volume.

  6. Characterization of Amorphous and Co-Amorphous Simvastatin Formulations Prepared by Spray Drying

    DEFF Research Database (Denmark)

    Craye, Goedele; Löbmann, Korbinian; Grohganz, Holger

    2015-01-01

    -amorphous mixture upon ball milling. In addition, a spray-dried formulation of SVS without LYS was prepared. Energy-dispersive X-ray spectroscopy (EDS) revealed that SLS coated the SVS and SVS-LYS particles upon spray drying. X-ray powder diffraction (XRPD) and differential scanning calorimetry (DSC) showed......In this study, spray drying from aqueous solutions, using the surface-active agent sodium lauryl sulfate (SLS) as a solubilizer, was explored as a production method for co-amorphous simvastatin-lysine (SVS-LYS) at 1:1 molar mixtures, which previously have been observed to form a co...... the studied formulations were able to significantly extend the stability of amorphous SVS compared to previous co-amorphous formulations of SVS. The best stability (at least 12 months in dry conditions) was observed when SLS was spray-dried with SVS (and LYS). In conclusion, spray drying of SVS and LYS from...

  7. Raman mapping of mannitol/lysozyme particles produced via spray drying and single droplet drying

    DEFF Research Database (Denmark)

    Pekka Pajander, Jari; Matero, Sanni Elina; Sloth, Jakob

    2015-01-01

    PURPOSE: This study aimed to investigate the effect of a model protein on the solid state of a commonly used bulk agent in spray-dried formulations. METHODS: A series of lysozyme/mannitol formulations were spray-dried using a lab-scale spray dryer. Further, the surface temperature of drying droplet....../particles was monitored using the DRYING KINETICS ANALYZER™ (DKA) with controllable drying conditions mimicking the spray-drying process to estimate the drying kinetics of the lysozyme/mannitol formulations. The mannitol polymorphism and the spatial distribution of lysozyme in the particles were examined using X......-ray powder diffractometry (XRPD) and Raman microscopy. Partial Least Squares Discriminant Analysis was used for analyzing the Raman microscopy data. RESULTS: XRPD results indicated that a mixture of β-mannitol and α-mannitol was produced in the spray-drying process which was supported by the Raman analysis...

  8. Aluminum powder metallurgy processing

    Energy Technology Data Exchange (ETDEWEB)

    Flumerfelt, J.F.

    1999-02-12

    The objective of this dissertation is to explore the hypothesis that there is a strong linkage between gas atomization processing conditions, as-atomized aluminum powder characteristics, and the consolidation methodology required to make components from aluminum powder. The hypothesis was tested with pure aluminum powders produced by commercial air atomization, commercial inert gas atomization, and gas atomization reaction synthesis (GARS). A comparison of the GARS aluminum powders with the commercial aluminum powders showed the former to exhibit superior powder characteristics. The powders were compared in terms of size and shape, bulk chemistry, surface oxide chemistry and structure, and oxide film thickness. Minimum explosive concentration measurements assessed the dependence of explosibility hazard on surface area, oxide film thickness, and gas atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization oxidation of aluminum powder. An Al-Ti-Y GARS alloy exposed in ambient air at different temperatures revealed the effect of reactive alloy elements on post-atomization powder oxidation. The pure aluminum powders were consolidated by two different routes, a conventional consolidation process for fabricating aerospace components with aluminum powder and a proposed alternative. The consolidation procedures were compared by evaluating the consolidated microstructures and the corresponding mechanical properties. A low temperature solid state sintering experiment demonstrated that tap densified GARS aluminum powders can form sintering necks between contacting powder particles, unlike the total resistance to sintering of commercial air atomization aluminum powder.

  9. Application of Spray Foam Insulation Under Plywood and Oriented Strand Board Roof Sheathing

    Energy Technology Data Exchange (ETDEWEB)

    Grin, A. [Building Science Corporation, Somerville, MA (United States); Smegal, J. [Building Science Corporation, Somerville, MA (United States); Lstiburek, J. [Building Science Corporation, Somerville, MA (United States)

    2013-10-01

    Unvented roof strategies with open cell and closed cell spray polyurethane foam insulation sprayed to the underside of roof sheathing have been used since the mid-1990's to provide durable and efficient building enclosures. However, there have been isolated moisture related incidents reported anecdotally that raise potential concerns about the overall hygrothermal performance of these systems. This project involved hygrothermal modeling of a range of rainwater leakage and field evaluations of in-service residential roofs using spray foam insulation. All of the roof assemblies modeled exhibited drying capacity to handle minor rainwater leakage. All field evaluation locations of in-service residential roofs had moisture contents well within the safe range for wood-based sheathing. Explorations of eleven in-service roof systems were completed. The exploration involved taking a sample of spray foam from the underside of the roof sheathing, exposing the sheathing, then taking a moisture content reading. All locations had moisture contents well within the safe range for wood-based sheathing. One full-roof failure was reviewed, as an industry partner was involved with replacing structurally failed roof sheathing. In this case the manufacturer's investigation report concluded that the spray foam was installed on wet OSB based on the observation that the spray foam did not adhere well to the substrate and the pore structure of the closed cell spray foam at the ccSPF/OSB interface was indicative of a wet substrate.

  10. Beclomethasone Nasal Spray

    Science.gov (United States)

    ... on the applicator to remove it from the bottle. Wash the dust cap and applicator in cold water and rinse them in cold water, let them dry at room temperature, and then put them back on the bottle.If the spray tip is clogged, wash it ...

  11. Mometasone Nasal Spray

    Science.gov (United States)

    ... on the applicator to remove it from the bottle. Wash the dust cap and applicator in cold water and rinse them in cold water, let them dry at room temperature, and then put them back on the bottle.If the spray tip is clogged, wash it ...

  12. Budesonide Nasal Spray

    Science.gov (United States)

    ... on the applicator to remove it from the bottle. Wash the dust cap and applicator in warm water and rinse them in cold water, let them dry at room temperature, and then put them back on the bottle.If the spray tip is clogged, wash it ...

  13. Characterisation of Aronia powders obtained by different drying processes.

    Science.gov (United States)

    Horszwald, Anna; Julien, Heritier; Andlauer, Wilfried

    2013-12-01

    Nowadays, food industry is facing challenges connected with the preservation of the highest possible quality of fruit products obtained after processing. Attention has been drawn to Aronia fruits due to numerous health promoting properties of their products. However, processing of Aronia, like other berries, leads to difficulties that stem from the preparation process, as well as changes in the composition of bioactive compounds. Consequently, in this study, Aronia commercial juice was subjected to different drying techniques: spray drying, freeze drying and vacuum drying with the temperature range of 40-80 °C. All powders obtained had a high content of total polyphenols. Powders gained by spray drying had the highest values which corresponded to a high content of total flavonoids, total monomeric anthocyanins, cyaniding-3-glucoside and total proanthocyanidins. Analysis of the results exhibited a correlation between selected bioactive compounds and their antioxidant capacity. In conclusion, drying techniques have an impact on selected quality parameters, and different drying techniques cause changes in the content of bioactives analysed. Spray drying can be recommended for preservation of bioactives in Aronia products. Powder quality depends mainly on the process applied and parameters chosen. Therefore, Aronia powders production should be adapted to the requirements and design of the final product. Copyright © 2013 Elsevier Ltd. All rights reserved.

  14. The erosion performance of cold spray deposited metal matrix composite coatings with subsequent friction stir processing

    Science.gov (United States)

    Peat, Tom; Galloway, Alexander; Toumpis, Athanasios; McNutt, Philip; Iqbal, Naveed

    2017-02-01

    This study forms an initial investigation into the development of SprayStir, an innovative processing technique for generating erosion resistant surface layers on a chosen substrate material. Tungsten carbide - cobalt chromium, chromium carbide - nickel chromium and aluminium oxide coatings were successfully cold spray deposited on AA5083 grade aluminium. In order to improve the deposition efficiency of the cold spray process, coatings were co-deposited with powdered AA5083 using a twin powder feed system that resulted in thick (>300 μm) composite coatings. The deposited coatings were subsequently friction stir processed to embed the particles in the substrate in order to generate a metal matrix composite (MMC) surface layer. The primary aim of this investigation was to examine the erosion performance of the SprayStirred surfaces and demonstrate the benefits of this novel process as a surface engineering technique. Volumetric analysis of the SprayStirred surfaces highlighted a drop of approx. 40% in the level of material loss when compared with the cold spray deposited coating prior to friction stir processing. Micro-hardness testing revealed that in the case of WC-CoCr reinforced coating, the hardness of the SprayStirred material exhibits an increase of approx. 540% over the unaltered substrate and 120% over the as-deposited composite coating. Microstructural examination demonstrated that the increase in the hardness of the MMC aligns with the improved dispersion of reinforcing particles throughout the aluminium matrix.

  15. Comparison of three control strategies for optimization of spray dryer operation

    DEFF Research Database (Denmark)

    Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

    2017-01-01

    Spray drying is the preferred process to reduce the water content of many chemicals, pharmaceuticals, and foodstuffs. A significant amount of energy is used in spray drying to remove water and produce a free flowing powder product. In this paper, we present and compare the performance of three....... The key performance indicators such as the profit of operation, the product flow rate, the specific energy consumption, the energy efficiency, and the residual moisture content of the produced powder are computed and compared for the three controllers. In this simulation study, we find that the economic...... the production rate, while minimizing the energy consumption, keeping the residual moisture content of the powder below a maximum limit, and avoiding that the powder sticks to the chamber walls. We use an industrially recorded disturbance scenario in order to produce realistic simulations and conclusions...

  16. WET SOLIDS FLOW ENHANCEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Unknown

    2001-03-25

    The yield locus, tensile strength and fracture mechanisms of wet granular materials were studied. The yield locus of a wet material was shifted to the left of that of the dry specimen by a constant value equal to the compressive isostatic stress due to pendular bridges. for materials with straight yield loci, the shift was computed from the uniaxial tensile strength, either measured in a tensile strength tester or calculated from the correlation, and the angle of internal friction of the material. The predicted shift in the yield loci due to different moisture contents compare well with the measured shift in the yield loci of glass beads, crushed limestone, super D catalyst and Leslie coal. Measurement of the void fraction during the shear testing was critical to obtain the correct tensile strength theoretically or experimentally.

  17. Wetting in Color

    OpenAIRE

    Burgess, Ian Bruce

    2012-01-01

    Colorimetric litmus tests such as pH paper have enjoyed wide commercial success due to their inexpensive production and exceptional ease of use. However, expansion of colorimetry to new sensing paradigms is challenging because macroscopic color changes are seldom coupled to arbitrary differences in the physical/chemical properties of a system. In this thesis I present in detail the development of Wetting in Color Technology, focusing primarily on its application as an inexpensive and highly...

  18. Some notes on the effect of wet-storage on timber: review paper ...

    African Journals Online (AJOL)

    The storage of logs under water sprays has proved to be a highly effective method to preserve logs over prolonged periods against drying defects and infestation by staining fungi. Wet-storage has little effect on wood quality apart from some degradation of the thin outer layer of the log, as well as an increase in moisture ...

  19. Direct write of copper-graphene composite using micro-cold spray

    OpenAIRE

    Sameh Dardona; Justin Hoey; Ying She; Wayde R. Schmidt

    2016-01-01

    Direct write of a new class of composite materials containing copper and graphene in the powder phase is described. The composite was synthesized using batch electroless plating of copper for various times onto Nano Graphene Platelets (NGP) to control the amount of copper deposited within the loosely aggregated graphene powder. Copper deposition was confirmed by both Focused Ion Beam (FIB) and Auger electron spectroscopic analysis. A micro-cold spray technique was used to deposit traces that ...

  20. Pulmonary delivery of an inulin-stabilized influenza subunit vaccine prepared by spray-freeze drying induces systemic, mucosal humoral as well as cell-mediated immune responses in BALB/c mice

    NARCIS (Netherlands)

    Amorij, J-P.; Saluja, V.; Petersen, A.H.; Hinrichs, W.L.J.; Huckriede, A.; Frijlink, H.W.

    2007-01-01

    In this study pulmonary vaccination with a new influenza subunit vaccine powder was evaluated. Vaccine powder was produced by spray-freeze drying (SFD) using the oligosaccharide inulin as stabilizer. Immune responses after pulmonary vaccination of BALB/c mice with vaccine powder were determined and

  1. Cold spray metal embedment: an innovative antifouling technology.

    Science.gov (United States)

    Vucko, M J; King, P C; Poole, A J; Carl, C; Jahedi, M Z; de Nys, R

    2012-01-01

    The study demonstrates that embedment of copper particles into thermoplastic polymers (polymers) using cold spray technology is an effective deterrent against fouling organisms. Two polymers, high-density polyethylene (HDPE) and nylon were metallised with copper powder using cold spray technology. After 250 days in the field, Cu-embedded HDPE and copper plate controls were completely free of hard foulers compared to Cu-embedded nylon and polymer controls which were heavily fouled with both soft and hard fouling. Antifouling (AF) success is related to the interaction between the properties of the polymers (elastic modulus and hardness) and the cold spray process which affect particle embedment depth, and subsequently, the release of copper ions as determined by analytical techniques. Embedding metal using cold spray equipment is shown to be an effective AF technology for polymers, in particular those that are difficult to treat with standard AF coatings, with efficacy being a function of the interaction between the cold spray metal and the polymer recipient.

  2. Crack Repair in Aerospace Aluminum Alloy Panels by Cold Spray

    Science.gov (United States)

    Cavaliere, P.; Silvello, A.

    2017-04-01

    The cold-spray process has recently been recognized as a very useful tool for repairing metallic sheets, achieving desired adhesion strengths when employing optimal combinations of material process parameters. We present herein the possibility of repairing cracks in aluminum sheets by cold spray. A 2099 aluminum alloy panel with a surface 30° V notch was repaired by cold spraying of 2198 and 7075 aluminum alloy powders. The crack behavior of V-notched sheets subjected to bending loading was studied by finite-element modeling (FEM) and mechanical experiments. The simulations and mechanical results showed good agreement, revealing a remarkable K factor reduction, and a consequent reduction in crack nucleation and growth velocity. The results enable prediction of the failure initiation locus in the case of repaired panels subjected to bending loading and deformation. The stress concentration was quantified to show how the residual stress field and failure are affected by the mechanical properties of the sprayed materials and by the geometrical and mechanical properties of the interface. It was demonstrated that the crack resistance increases more than sevenfold in the case of repair using AA2198 and that cold-spray repair can contribute to increased global fatigue life of cracked structures.

  3. Testing of Flame Sprayed Al2O3 Matrix Coatings Containing TiO2

    Directory of Open Access Journals (Sweden)

    Czupryński A.

    2016-09-01

    Full Text Available The paper presents the results of the properties of flame sprayed ceramic coatings using oxide ceramic materials coating of a powdered aluminium oxide (Al2O3 matrix with 3% titanium oxide (TiO2 applied to unalloyed S235JR grade structural steel. A primer consisting of a metallic Ni-Al-Mo based powder has been applied to plates with dimensions of 5×200×300 mm and front surfaces of Ø40×50 mm cylinders. Flame spraying of primer coating was made using a RotoTec 80 torch, and an external coating was made with a CastoDyn DS 8000 torch. Evaluation of the coating properties was conducted using metallographic testing, phase composition research, measurement of microhardness, substrate coating adhesion (acc. to EN 582:1996 standard, erosion wear resistance (acc. to ASTM G76-95 standard, and abrasive wear resistance (acc. to ASTM G65 standard and thermal impact. The testing performed has demonstrated that flame spraying with 97% Al2O3 powder containing 3% TiO2 performed in a range of parameters allows for obtaining high-quality ceramic coatings with thickness up to ca. 500 µm on a steel base. Spray coating possesses a structure consisting mainly of aluminium oxide and a small amount of NiAl10O16 and NiAl32O49 phases. The bonding primer coat sprayed with the Ni-Al-Mo powder to the steel substrate and external coating sprayed with the 97% Al2O3 powder with 3% TiO2 addition demonstrates mechanical bonding characteristics. The coating is characterized by a high adhesion to the base amounting to 6.5 MPa. Average hardness of the external coating is ca. 780 HV. The obtained coatings are characterized by high erosion and abrasive wear resistance and the resistance to effects of cyclic thermal shock.

  4. Collection of Industrial Oil Using Nanoparticles and Porous Powders of Silica

    Directory of Open Access Journals (Sweden)

    Cho Y.-S.

    2017-06-01

    Full Text Available Industrial oil was collected using hydrophobic silica powders. Silica nanopowder was modified with octadecyltriethoxysilane (OTS using spray pyrolysis reactor continuously. Besides nanoparticles, mesoporous silica powder synthesized using Pluronic P104 was adopted as another oil adsorbents. Spherical macroporous or meso-macroporous silica particles were prepared by self-assembly for the removal of oil. The effects of the amount of powder on the oil adsorption were studied and compared with the results of various silica powders. The meso-macroporous silica particles were found to be the most efficient, indicating that both specific surface area and porosity played crucial role.

  5. Effect of the Shape Factor on the Cold-Spraying Dynamic Characteristics of Sprayed Particles

    Science.gov (United States)

    Song, Jun; Liu, Juanfang; Chen, Qinghua; Li, Kepin

    2017-09-01

    Silicon powder was chosen to be deposited by cold spraying for the consideration of possible applications in lithium ion batteries. The influence of the silicon particle shapes other than spherical on the impact velocity and temperature for different working parameters of the gas streams have been numerically investigated by using computational fluid dynamics modeling. The results show that, for same equivalent diameter, the particle impact velocities increase to a maximum velocity when the shape factor increases to a certain value and then decreases to the impact velocity of spherical particles. In the cold-spraying process, the particle velocity profile for smaller shape factors is much closer to that of the gas stream due to the larger particle surface area. Furthermore, the particle impact velocity increment for smaller shape factors is much more remarkable with a higher main propulsion gas temperature and higher carrier gas pressure. The effect of raising the main propulsion gas pressure on the impact velocity of the particles with very smaller shape factors is negligible. The particle impact velocity and temperature can be altered by not only the change of the working parameters of the gas steams but also the change of the sizes and shapes of the sprayed particles.

  6. Physico-Chemical Properties, Aerosolization and Dissolution of Co-Spray Dried Azithromycin Particles with L-Leucine for Inhalation.

    Science.gov (United States)

    Mangal, Sharad; Nie, Haichen; Xu, Rongkun; Guo, Rui; Cavallaro, Alex; Zemlyanov, Dmitry; Zhou, Qi Tony

    2018-01-08

    Inhalation therapy is popular to treat lower respiratory tract infections. Azithromycin is effective against some bacteria that cause respiratory tract infections; but it has poor water solubility that may limit its efficacy when administrated as inhalation therapy. In this study, dry powder inhaler formulations were developed by co-spray drying azithromycin with L-leucine with a purpose to improve dissolution. The produced powder formulations were characterized regarding particle size, morphology, surface composition and in-vitro aerosolization performance. Effects of L-leucine on the solubility and in-vitro dissolution of azithromycin were also evaluated. The spray dried azithromycin alone formulation exhibited a satisfactory aerosol performance with a fine particle fraction (FPF) of 62.5 ± 4.1%. Addition of L-leucine in the formulation resulted in no significant change in particle morphology and FPF, which can be attributed to enrichment of azithromycin on the surfaces of composite particles. Importantly, compared with the spray-dried amorphous azithromycin alone powder, the co-spray dried powder formulations of azithromycin and L-leucine demonstrated a substantially enhanced in-vitro dissolution rate. Such enhanced dissolution of azithromycin could be attributed to the formation of composite system and the acidic microenvironment around azithromycin molecules created by the dissolution of acidic L-leucine in the co-spray dried powder. Fourier transform infrared spectroscopic data showed intermolecular interactions between azithromycin and L-leucine in the co-spray dried formulations. We developed the dry powder formulations with satisfactory aerosol performance and enhanced dissolution for a poorly water soluble weak base, azithromycin, by co-spray drying with an amino acid, L-leucine.

  7. Economic Model Predictive Control for Spray Drying Plants

    DEFF Research Database (Denmark)

    Petersen, Lars Norbert

    , our first results shows that the MPC improves the profit of operation by approximately 228,000 €/year, the product rate by 322 kg/hr, the residual moisture content by 0.166 p.p. and the energy efficiency by 1% at comparable ambient air humidity conditions. The demonstrated MPC with RTO is fully...... development and comparison of control strategies; 2) Development of MPC strategies that automatically adjust the dryer to variations in the feed and the ambient air humidity, such that the energy consumption is minimized, the residual moisture content in the powder is controlled within the specifications......The main challenge in cost optimal operation of a spray dryer, is to maximize the production rate while minimizing the energy consumption, keeping the residual moisture content of the powder below a maximum limit and avoiding that the powder sticks to the chamber walls. The conventional PI control...

  8. Program for plasma-sprayed self-lubricating coatings

    Science.gov (United States)

    Walther, G. C.

    1979-01-01

    A method for preparing composite powders of the three coating components was developed and a procedure that can be used in applying uniform coatings of the composite powders was demonstrated. Composite powders were prepared by adjusting particle sizes of the components and employing a small amount of monoaluminum phosphate as an inorganic binder. Quantitative microscopy (image analysis) was found to be a convenient method of characterizing the composition of the multiphase plasma-sprayed coatings. Area percentages and distribution of the components were readily obtained by this method. The adhesive strength of the coating to a nickel-chromium alloy substrate was increased by about 40 percent by a heat treatment of 20 hours at 650 C.

  9. Moisture sorption and stickiness behaviour of hydrolysed whey protein/lactose powders

    OpenAIRE

    Hogan, S; O’Callaghan, D.

    2013-01-01

    International audience; The potentially negative effects of low molecular weight disaccharides, especially lactose, on spray-drying efficiency and storage stability of dairy powders are often counterbalanced by the presence of intact milk proteins. Hydrolysis of proteins, however, may impair such protective effects and contribute to a loss in production performance. Hydrolysed or non-hydrolysed whey protein/lactose (WP/L) dispersions were spray dried, in order to examine the effects of protei...

  10. Numerical modelling of fuel sprays

    Energy Technology Data Exchange (ETDEWEB)

    Bergstroem, C.

    1999-06-01

    The way the fuel is introduced into the combustion chamber is one of the most important parameters for the power output and the generation of emissions in the combustion of liquid fuels. The interaction between the turbulent gas flow field and the liquid fuel droplets, the vaporisation of them and the mixing of the gaseous fuel with the ambient air that are vital parameters in the combustion process. The use of numerical calculations is an important tool to better understand these complex interacting phenomena. This thesis reports on the numerical modelling of fuel sprays in non-reacting cases using an own developed spray module. The spray module uses the stochastic parcel method to represent the spray. The module was made in such manner that it could by coupled with different gas flow solver. Results obtained from four different gas flow solvers are presented in the thesis, including the use of two different kinds of turbulence models. In the first part the spray module is coupled with a k-{eta} based 2-D cylindrical gas flow solver. A thorough sensitivity analysis was performed on the spray and gas flow solver parameters, such as grid size dependence and sensitivity to initial values of k-{eta}. The results of the spray module were also compared to results from other spray codes, e.g. the well known KIVA code. In the second part of this thesis the spray was injected into a turbulent and fully developed crossflow studied. The spray module was attached to a LES (Large Eddy Simulation) based flow solvers enabling the study of the complex structures and time dependent phenomena involved in spray in crossflows. It was found that the spray performs an oscillatory motion and that the Strouhal number in the wake was about 0.1. Different spray breakup models were evaluated by comparing with experimental results 66 refs, 56 figs

  11. vitro Release of Saraca indica Caesalpiniaceae Bark Powder Tablets

    African Journals Online (AJOL)

    In-vitro dissolution study showed that more than a 90% of tannin was released within 30 and. 60 min from tablets prepared by wet ... Keywords: Saraca indica, Flowability, Powder, Tablets, Compressibility, Dissolution. Received: 16 September 2011 ... Talc and magnesium stearate (1. %w/w) were added and mixed for 4 min ...

  12. Kelvin spray ionization.

    Science.gov (United States)

    Özdemir, Abdil; Lin, Jung-Lee; Gillig, Kent J; Chen, Chung-Hsuan

    2013-11-21

    A novel self-powered dual spray ionization source has been developed for applications in mass spectrometry. This new source does not use any power supply and produces both positive and negative ions simultaneously. The idea behind this ionization source comes from the Kelvin water dropper. The source employs one or two syringes, two pneumatic sprays operated over a range of flow rates (0.15-15 μL min(-1)) and gas pressures (0-150 psi), and two double layered metal screens for ion formation. A variable electrostatic potential from 0 to 4 kV can be produced depending on solvent and gas flow rates that allow gentle ionization of compounds. There are several parameters that affect the performance during ionization of molecules including the flow rate of solvent, gas pressure, solvent acidity, position of spray and metal screens with respect to each other and distance between metal screens and the counter electrode. This ionization method has been successfully applied to solutions of peptides, proteins and non-covalent complexes. In comparison with ESI, the charge number of the most populated state is lower than that from ESI. It indicates that this is a softer ionization technique and it produces more protein ions with folded structures. The unique features of Kelvin spray ionization (KeSI) are that the method is self-powered and ionization occurs at very low potentials by providing very low internal energy to the ions. This advantage can be used for the ionization of very fragile molecules and investigation of non-covalent interactions.

  13. Combustion Characteristics of Sprays

    Science.gov (United States)

    1989-08-01

    regarded by implication or otherwise, or in any way licensing the holder or any other person or corporation, or conveying any rights or permission to...00 _’N 1. TI TLE inctuat Security CZaaafication5 Combustion Characteristics of Sprays 12. PERSONAL AUTHOR(S) Sohrab, Siavash H. 13& TYPE OF REPORT...to ?!HF of rich butane/air 3unsen flames. .lso, the rotacion speed and :he oerodic temDeracure fluc:uations of rotacfng ?HF are examined. :’!naily

  14. Developing and utilizing a mini food powder production facility to produce industrially relevant particles for functionality testing

    OpenAIRE

    Rogers, Samuel Andrew

    2017-01-01

    In this thesis is presented research relating to a monodisperse droplet dryer for production of milk powder. The development and testing of several monodisperse droplet generators and lab-scale spray dryers was carried out. Furthermore, a number of down-scaled techniques for quality measurement were devised for analysis of the powder. Sufficient amounts of highly uniform powder could be dried to low moisture contents, using a range of feed solids concentrations and drying air temperatures. A ...

  15. [Effects of colorants on yttria stabilized tetragonal zirconia polycrystals powder].

    Science.gov (United States)

    Wang, Bo; Chen, Jianfeng; Zhang, Yanchun; Wang, Ru

    2015-10-01

    To evaluate the effect of Fe2O3 and CeO2 as colorants on yttria stabilized tetragonal zirconia poly-crystals (Y-TZP) powder. The spray granulation slurry of colored zirconia was prepared with different concentrations of Fe2O3 (0.15%) and CeO2 (4%), which were added in Y-TZP. Zirconia powder was made by spray granulation. The powder specimens were divided into three groups: uncolored zirconia, Fe2O3 (0.15%) zirconia, and CeO2 (4%) zirconia. The particle morphologies of the powder specimens were measured with a laser particle size analyzer and an optical microscope. The differences in D50 among the three groups were statistically significant (Pzirconia (Pzirconia showed no significant difference from group CeO2 (P>0.05). Mostly spherical powder was observed in the three groups. Fe2O3 as a colorant can affect particles, whereas CeO2 has no effect.

  16. Multivariate modelling of the tablet manufacturing process with wet granulation for tablet optimization and in-process control

    NARCIS (Netherlands)

    Westerhuis, J.A; Coenegracht, P.M J; Lerk, C.F

    1997-01-01

    The process of tablet manufacturing with granulation is described as a two-step process. The first step comprises wet granulation of the powder mixture, and in the second step the granules are compressed into tablets. For the modelling of the pharmaceutical process of wet granulation and tableting,

  17. Wetting in Color

    Science.gov (United States)

    Burgess, Ian Bruce

    Colorimetric litmus tests such as pH paper have enjoyed wide commercial success due to their inexpensive production and exceptional ease of use. However, expansion of colorimetry to new sensing paradigms is challenging because macroscopic color changes are seldom coupled to arbitrary differences in the physical/chemical properties of a system. In this thesis I present in detail the development of Wetting in Color Technology, focusing primarily on its application as an inexpensive and highly selective colorimetric indicator for organic liquids. The technology exploits chemically-encoded inverse-opal photonic crystals to control the infiltration of fluids to liquid-specific spatial patterns, projecting minute differences in liquids' wettability to macroscopically distinct, easy-to-visualize structural color patterns. It is shown experimentally and corroborated with theoretical modeling using percolation theory that the high selectivity of wetting, upon-which the sensitivity of the indicator relies, is caused by the highly symmetric structure of our large-area, defect-free SiO2 inverse-opals. The regular structure also produces a bright iridescent color, which disappears when infiltrated with liquid - naturally coupling the optical and fluidic responses. Surface modification protocols are developed, requiring only silanization and selective oxidation, to facilitate the deterministic design of an indicator that differentiates a broad range of liquids. The resulting tunable, built-in horizontal and vertical chemistry gradients allow the wettability threshold to be tailored to specific liquids across a continuous range, and make the readout rely only on countable color differences. As wetting is a generic fluidic phenomenon, Wetting in Color technology could be suitable for applications in authentication or identification of unknown liquids across a broad range of industries. However, the generic nature of the response also ensures chemical non-specificity. It is shown

  18. Spray combustion stability

    Science.gov (United States)

    Liang, Pak-Yan; Jeng, S. M.; Litchford, Ronald

    1995-01-01

    The central purpose of this project is the improvement of liquid-fueled rocket motor design technology in order to assist the establishment of economical commercial access to space through the development of engines with enhanced performance and reliability. Specific research effort in the project is focused on spray physics and associated combustion instability phenomena. Results garnered from this work will contribute to the development of new computational tools for design of stable liquid propellant rocket engines. The specific objectives of the research effort include identifying and evaluating physical submodels which pertain to spray combustion stability with the idea of enhancing or refining existing submodels with a more comprehensive approach. In particular, any refinements to the spray combustion physical submodels which are achieved during the project will be channeled back to Rocketdyne for incorporation in their ARICC liquid rocket combustor code as second generation improvements. Also, as the ARICC code forms the basis or future CFD development, some effort is devoted to an evaluation of the code's capability for modeling oscillating pressure waves within the combustor.

  19. Characterization of thermal sprayed hydroxyapatite coatings on some biomedical implant materials.

    Science.gov (United States)

    Singh, Tejinder Pal; Singh, Harpreet; Singh, Hazoor

    2014-06-12

    To characterize two thermal sprayed coatings of different particle-sized hydroxyapatite on some biomedical implant materials. Characterization of the as-sprayed coatings was performed using x-ray diffractometer (XRD), scanning electron microscopy/energy dispersive spectroscopy (SEM/EDS), and x-ray mapping techniques. Bond strength of the sprayed coatings measured as per ASTM-C633 standard and cell culture studies were performed to access the biocompatibility of the coatings. The results indicated that, HA coatings of 10 μm particle sized powder were completely amorphous, while that of 30 μm sized powder consisted of crystalline HA with minor tetracalcium phosphate (TTCP) and tricalcium phosphate (TCP) phases. This flame spray HA-A and HA-B coatings exhibited higher bond strength (67.8 and 49.3 MPa respectively) in comparison with other thermal spray HA coating techniques reported in literature. In-vitro biocompatibility studies revealed that HA-B coated specimens had good biocompatibility with a human osteosarcoma cell line KHOSNP (R-970-5). These observations show that particle size of HA powders have a significant effect on the phase composition, microstructure, roughness and biocompatibility of deposited coatings. HA-B coatings were found to be metallurgically better than the HA-A coating from the point of view of biomedical applications.

  20. Plasma-spraying synthesis of high-performance photocatalytic TiO2 coatings

    Science.gov (United States)

    Takahashi, Yasuo; Shibata, Yoshitaka; Maeda, Masakatsu; Miyano, Yasuyuki; Murai, Kensuke; Ohmori, Akira

    2014-08-01

    Anatase (A-) TiO2 is a photocatalytic material that can decompose air-pollutants, acetaldehyde, bacteria, and so on. In this study, three kinds of powder (A-TiO2 without HAp, TiO2 + 10mass%HAp, and TiO2+30mass%HAp, where HAp is hydroxyapatite and PBS is polybutylene succinate) were plasma sprayed on biodegradable PBS substrates. HAp powder was mixed with A-TiO2 powder by spray granulation in order to facilitate adsorption of acetaldehyde and bacteria. The crystal structure was almost completely maintained during the plasma spray process. HAp enhanced the decomposition of acetaldehyde and bacteria by promoting adsorption. A 10mass% HAp content was the most effective for decomposing acetaldehyde when plasma preheating of the PBS was not carried out before the plasma spraying. The plasma preheating of PBS increased the yield rate of the spray process and facilitated the decomposition of acetaldehyde by A-TiO2 coatings without HAp. HAp addition improved photocatalytic sterilization when plasma preheating of the PBS was performed.

  1. Formulation parameters of crystalline nanosuspensions on spray drying processing: a DoE approach.

    Science.gov (United States)

    Kumar, Sumit; Xu, Xiaoming; Gokhale, Rajeev; Burgess, Diane J

    2014-04-10

    Nanocrystalline suspensions offer a promising approach to improve dissolution of BCS class II/IV compounds. Spray drying was utilized as a downstream process to improve the physical and chemical stability of dried nanocrystals. The effect of nanocrystalline suspension formulation variables on spray-drying processing was investigated. Naproxen and indomethacin nanocrystalline formulations were formulated with either Dowfax 2A1 (small molecule) or HPMC E15 (high molecular weight polymer) and spray drying was performed. A DoE approach was utilized to understand the effect of critical formulation variables, i.e. type of stabilizer, type of drug, ratio of drug-to-stabilizer and drug concentration. The powders were analyzed for particle size, moisture content, powder X-ray diffraction and dissolution. A dialysis sac adapter for USP apparatus II was developed which provided good discrimination between aggregated and non-aggregated formulations. Nanocrystal aggregation was dependent on the drug-to-stabilizer ratio. The glass transition temperature and the charge effect played a dominant role on spray-dried powder yield. Those formulations with low drug-to-excipient ratios were less aggregating and showed faster dissolution compared to those formulations with high drug-to-excipient ratios. All stable (less aggregated) formulations were subjected to accelerated storage stability testing. The Flory-Huggins interaction parameter (between drug and excipients) correlated with the spray-dried nanocrystal formulations stability. Published by Elsevier B.V.

  2. Fundamental studies of spray combustion

    Energy Technology Data Exchange (ETDEWEB)

    Li, S.C.; Libby, P.A.; Williams, F.A. [Univ. of California, San Diego, CA (United States)

    1997-12-31

    Our research on spray combustion involves both experiment and theory and addresses the characteristics of individual droplets and of sprays in a variety of flows: laminar and turbulent, opposed and impinging. Currently our focus concerns water and fuel sprays in two stage laminar flames, i.e., flames arising, for example from a stream of fuel and oxidizer flowing opposite to an air stream carrying a water spray. Our interest in these flames is motivated by the goals of reducing pollutant emissions and extending the range of stable spray combustion. There remains considerable research to be carried out in order to achieve these goals. Thus far our research on the characteristics of sprays in turbulent flows has been limited to nonreacting jets impinging on a plate but this work will be extended to opposed flows with and without a flame. In the following we discuss details of these studies and our plans for future work.

  3. Sensory aroma characteristics of alcalase hydrolyzed rice bran protein concentrate as affected by spray drying and sugar addition.

    Science.gov (United States)

    Arsa, Supeeraya; Theerakulkait, Chockchai

    2015-08-01

    The sensory aroma characteristics of alcalase hydrolyzed rice bran protein concentrate as affected by spray drying and sugar addition were investigated. Rice bran protein concentrate (RBPC) was hydrolyzed by alcalase. Sucrose, glucose or fructose was added to the liquid rice bran protein hydrolysate (LRBPH) and subsequently spray dried. The sensory aroma intensities of the hydrolysates were evaluated. Results showed that after spray drying, the rice bran protein concentrate powder (RBPC-P) had higher sweet and cocoa-like aroma intensities than RBPC (p ≤ 0.05) and hydrolyzed rice bran protein powder (HRBPP) had higher milk powder-like aroma intensities than LRBPH (p ≤ 0.05). The sweet, cocoa-like and milk powder-like aroma intensities in hydrolyzed rice bran protein powder with fructose addition (HRBPP-F) were significantly higher (p ≤ 0.05) than those of hydrolyzed rice bran protein powder with sucrose or glucose addition (HRBPP-S or HRBPP-G). HRBPP-F had the highest overall aroma liking score. These results also indicate that spray drying and sugar addition could improve the sensory aroma characteristics of alcalase hydrolyzed RBPC.

  4. The Influence of Nanodispersed Modifiers on the Structure and Properties of Plasma-Sprayed Coatings

    Directory of Open Access Journals (Sweden)

    Igor V. Smirnov

    2017-10-01

    Full Text Available Background. Currently, plasma-sprayed coatings are widely used to protect machine parts operating under conditions of high loads and temperatures, abrasive wear and exposure to corrosive media. Objective. The aim of the paper is to improve the physico-mechanical characteristics of plasma-sprayed coatings by modification of nano-sized particles of TiO2 oxides compounds. Methods. Experimental studies of corrosion resistance, microhardness, adhesion strength and residual stresses of plasma-sprayed coatings based on the oxide aluminum ceramic powder with the addition of nanodisperse TiO2 powder were conducted. Results. It is found that addition of TiO2 nanodisperse modifier to the oxide aluminum ceramic powder composition leads to corrosion resistance increase 2.8 times in a 10 % hydrochloric acid solution. The adhesive strength of ceramic nanomodified coatings is increased by 15–20 %. Conclusions. The positive influence of nanodispersed powders on the physico-mechanical and tribological characteristics of plasma-sprayed coatings is established.

  5. Demonstration of Thermally Sprayed Metal and Polymer Coatings for Steel Structures at Fort Bragg, NC

    Science.gov (United States)

    2017-09-01

    Application of EAA-modified polyolefin powder coating (lighter color ) with flame spray...14 Figure 9. Polyolefin coating (lighter color ) applied on water tower leg...systems: • SSPC-SP5 (NACE No. 1) “ White Metal Blast Cleaning” was the required level of surface preparation for all surfaces of both the heating plant’s

  6. Cold Spray Deposition of Ni and WC-Reinforced Ni Matrix Composite Coatings

    Science.gov (United States)

    Alidokht, S. A.; Vo, P.; Yue, S.; Chromik, R. R.

    2017-09-01

    Ni-WC composites are ideal protective coatings against wear and are often fabricated using laser cladding and thermal spray processes, but the high temperatures of these processes result in decarburization, which deteriorates the performance of the coating. Cold spray has the potential to deposit Ni-WC composite coatings and retain the composition of the initial WC feedstock. However, the insignificant plastic deformation of hard WC particles makes it difficult to build up a high WC content coating by cold spray. By using three different WC powder sizes, the effect of feedstock powder size on WC retention was tested. To improve WC retention, a WC/Ni composite powder in mixture with Ni was also sprayed. Microstructural characterization, including the deformed structure of Ni splats, retention, distribution, and fragmentation of WC, was performed by scanning electron microscopy. An improvement in WC retention was achieved using finer WC particles. Significant improvement in WC particles retention was achieved using WC/Ni composite powder, with the WC content in the coating being close to that of the feedstock.

  7. Free fat and physical structure of spray-dried whole milk

    NARCIS (Netherlands)

    Buma, T.J.

    1971-01-01

    Many workers have observed that under standardized conditions only part of the fat present in spray-dried milk can be extracted by fat solvents. This fat is usually called 'free fat' and has been related to other powder properties which are of practical importance.

    Contradictory results

  8. STUDIES ON WETTABILITY OF STAINLESS STEEL 316L POWDER IN LASER MELTING PROCESS

    Directory of Open Access Journals (Sweden)

    KURIAN ANTONY

    2014-10-01

    Full Text Available Laser sintering is one of the techniques used in additive manufacturing processes. The main objective of the work is to study the effects of process parameters on wetting phenomenon and interfacial energy during laser melting of stainless steel powder. This paper reports wetting of laser melted powder particles and its use for the determination of surface energy of stainless steel powder under laser beam exposure. Process parameters such as laser power, scan speed and beam diameter are considered for study. This study also identifies the process parameters for better wettability which produces smooth surfaces.

  9. PREFACE: Wetting: introductory note

    Science.gov (United States)

    Herminghaus, S.

    2005-03-01

    The discovery of wetting as a topic of physical science dates back two hundred years, to one of the many achievements of the eminent British scholar Thomas Young. He suggested a simple equation relating the contact angle between a liquid surface and a solid substrate to the interfacial tensions involved [1], γlg cos θ = γsg - γsl (1) In modern terms, γ denotes the excess free energy per unit area of the interface indicated by its indices, with l, g and s corresponding to the liquid, gas and solid, respectively [2]. After that, wetting seems to have been largely ignored by physicists for a long time. The discovery by Gabriel Lippmann that θ may be tuned over a wide range by electrochemical means [3], and some important papers about modifications of equation~(1) due to substrate inhomogeneities [4,5] are among the rare exceptions. This changed completely during the seventies, when condensed matter physics had become enthusiastic about critical phenomena, and was vividly inspired by the development of the renormalization group by Kenneth Wilson [6]. This had solved the long standing problem of how to treat fluctuations, and to understand the universal values of bulk critical exponents. By inspection of the critical exponents of the quantities involved in equation~(1), John W Cahn discovered what he called critical point wetting: for any liquid, there should be a well-defined transition to complete wetting (i.e., θ = 0) as the critical point of the liquid is approached along the coexistence curve [7]. His paper inspired an enormous amount of further work, and may be legitimately viewed as the entrance of wetting into the realm of modern physics. Most of the publications directly following Cahn's work were theoretical papers which elaborated on wetting in relation to critical phenomena. A vast amount of interesting, and in part quite unexpected, ramifications were discovered, such as the breakdown of universality in thin film systems [8]. Simultaneously, a number

  10. Wet steam wetness measurement in a 10 MW steam turbine

    Directory of Open Access Journals (Sweden)

    Kolovratník Michal

    2014-03-01

    Full Text Available The aim of this paper is to introduce a new design of the extinction probes developed for wet steam wetness measurement in steam turbines. This new generation of small sized extinction probes was developed at CTU in Prague. A data processing technique is presented together with yielded examples of the wetness distribution along the last blade of a 10MW steam turbine. The experimental measurement was done in cooperation with Doosan Škoda Power s.r.o.

  11. Titanium Powder Metallurgy Forgings.

    Science.gov (United States)

    TITANIUM ALLOYS, *FORGING), (* POWDER METALLURGY , TITANIUM ALLOYS), ENGINE COMPONENTS, INLET GUIDE VANES, JET ENGINES, RINGS, AIRFRAMES, ANCHORS(STRUCTURAL), COLD WORKING, SINTERING, MECHANICAL PROPERTIES

  12. Spray drying of siRNA-containing PLGA nanoparticles intended for inhalation.

    Science.gov (United States)

    Jensen, Ditte Marie Krohn; Cun, Dongmei; Maltesen, Morten Jonas; Frokjaer, Sven; Nielsen, Hanne Mørck; Foged, Camilla

    2010-02-25

    Local delivery of small interfering RNA (siRNA) to the lungs constitutes a promising new area in drug delivery. The present study evaluated parameters of importance for spray drying of siRNA-loaded poly(D,L-lactide-co-glycolide) (PLGA) nanoparticles (NPs) into nanocomposite microparticles intended for inhalation. The spray drying process was optimised using a statistical design of experiment and by evaluating powder characteristics upon systematic variation of the formulation parameters. Concentration, carbohydrate excipient (trehalose, lactose and mannitol) and the ratio of NP to excipient were varied to monitor the effects on moisture content, particle morphology, particle size and powder yield. The identified optimum conditions were applied for spray drying of siRNA-loaded nanocomposite microparticles, resulting in a product with a low water content (0.78% w/w) and an aerodynamic particle diameter considered suitable for inhalation. The use of mannitol in the formulation allowed a significantly lower moisture content than trehalose and lactose. The inclusion of 50% (w/w) or higher amounts of NPs resulted in a marked change in the surface morphology of the spray-dried particles. Importantly, the integrity and biological activity of the siRNA were preserved during the spray drying process. In conclusion, the present results show that spray drying is a suitable technique for producing nanocomposite microparticles comprising siRNA-containing PLGA NPs for potential use in inhalation therapy. Copyright 2009 Elsevier B.V. All rights reserved.

  13. Assessment of differences between products obtained in conventional and vacuum spray dryer

    Directory of Open Access Journals (Sweden)

    Fernanda de Melo RAMOS

    Full Text Available Abstract In this work, an experimental unit of a vacuum spray dryer was built. This prototype attempted to combine the advantages of freeze-drying (drying at low temperatures due to vacuum and spray drying (increase of surface area aiming the improvement of heat transfer efficiency. Maltodextrin solutions were dried in the vacuum operated equipment and in conventional spray dryer. The vacuum spray dryer system allowed obtaining powder at low temperatures due to the lowering of pressure conditions (2-5 kPa inside the drying chamber. The products obtained in the two systems were characterized and compared for particle size distribution, moisture content, water activity, bulk density and solubility in water. The processes yields were also evaluated and compared. The vacuum spray dryer system allowed the production of larger, more soluble and less dense particles than those obtained in the conventional configuration of the equipment, resulting in drier and, therefore, with lower water activity particles. Thus, the use of the vacuum spray dryer as a drying technique may be an alternative for the production of powder rich in thermosensitive compounds.

  14. The Potential of Economic Model Predictive Control for Spray Drying Plants

    DEFF Research Database (Denmark)

    Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

    In 2015 the milk quota system in the European Union will be completely liberalized. As a result, analysts expect production of skimmed and whole milk powder to increase by 5-6% while its price will decline by about 6-7%. Multi-stage spray drying is the prime process for the production of food...... powders. The process is highly energy consuming and capacity depends among other factors on correct control of the dryer. Consequently efficient control and optimization of the spray drying process has become increasingly important to accommodate the future market challenges. The goal of the presentation...... is to present our results regarding modeling of the process and how the efficiency and protability can be lifted by introducing an economic optimizing MPC scheme. Firstly, we develop a first-principle engineering model that can be used to simulate spray drying processes with high accuracy. The model can...

  15. Britz-Heidbrink Inc. Mini-CRADA, Powder Coating of Animal Enclosures

    Energy Technology Data Exchange (ETDEWEB)

    Smith, M.D.

    2000-01-04

    The goal of this CRADA was to combine the powder coating material and application techniques and laboratory testing capabilities of FM and T with the manufacturing, real-world testing, and practical knowledge available to BHI in a limited study to determine if coated stainless steel would provide the durability needed to justify additional work in this area. The coating materials chosen had to have low reflectivity and be easily sanitized, non-toxic, pleasant in appearance, and durable for the lifetime of the stainless steel product. The materials also had to be capable of withstanding the daily abuse of animal contact, impact with walls or other hard surfaces, and exposure to a variety of lighting and climatic conditions. FM and T and BHI worked together to investigate coating materials that under normal conditions would be exposed, at least weekly, to 180 F to 260 F washing and sanitization procedures that include strong detergents and phosphoric acid. After a proper cleaning method for the bare panels was established, six different powder coatings were selected and tested. The coatings were selected for their known resistance to harsh chemicals. Sample panels of each coating passed 1000 hours of continuous salt fog exposure and 24-hour constant submersion in heated disinfectant solutions. Actual cage panels were then coated and installed in a high-pressure spray washer at a medical research facility for accelerated real-world testing. In the high-pressure spray washer, the panels received the equivalent of one year's exposure to harsh chemicals in one week. In addition to the exposure to the harsh sanitizing chemicals, the test panels never had a chance to get completely dry. In actual use, the panels would have been cleaned once a week and would have been essentially dry the rest of the time. Constant soak in wet conditions is one of the most difficult tests of paint durability. The accelerated aging indicated that five of the six coatings tested are able

  16. Review of physicochemical processes involved in agrochemical spray retention

    Directory of Open Access Journals (Sweden)

    Massinon, M.

    2013-01-01

    Full Text Available This review provides a broad view of the processes and parameters involved in applying agrochemicals to the leaves of field crops. Treatment efficiency is assessed using macroscopic and microscopic approaches to investigate spray retention. With the macroscopic approach, aspects related to spray coarseness, carrier volume, leaf wettability, plant architecture, crop density and additives are addressed. Comparative studies have highlighted the wide variability in spray retention as a function of these parameters. They have failed, however, to describe the underlying physical relationships clearly enough to generalize the results. These relationships are better investigated using a microscopic approach, where drop impact behavior is established in relation to target surface and fluid properties. The wetting regime (either Wenzel or Cassie-Baxter depends on the leaf surface microscopic roughness ratio (r and chemical nature, fluid dynamic surface tension and drop impact energy. Adhesion, rebound and disintegration have been observed successively with increasing drop impact energy. Transitions between impact outcomes are influenced by fluid rheology and the dynamic surface tension of the fluid. The effect of surface orientation remains poorly explored, but it seems to have a limited influence on retention. Recent fundamental studies on superhydrophobicity and wetting should help practitioners in their search for an ever more rational application of agrochemicals. They could also drive the development of new systematic retention testing methods.

  17. Simple and double microencapsulation of Lactobacillus acidophilus with chitosan using spray drying

    Directory of Open Access Journals (Sweden)

    Isela A. Flores-Belmont

    2015-10-01

    Full Text Available The aim of this study was to evaluate the survival of Lactobacillus acidophilus that had been simple or double spray dried using chitosan to cause microencapsulation and which had been exposed to model gastrointestinal conditions. In addition, the study also determined the physicochemical properties of the powder containing the microencapsulated probiotic.Chitosan-inulin or chitosan-maltodextrin (1:15 or 1:25 solutions were inoculated with 1012 cfu mL-1 of L. acidophilus, for simple microencapsulation. The different solutions were dried using a spray dryer with an inlet air temperature of 130°C and a solution flux of 4.8 g min-1. A two-step process was used for the double microencapsulation. In the first step, the probiotic was added to a gelatin-maltodextrin (1:25 solution and then spray dried; for the second step, the microencapsulated probiotic was added to a chitosan-inulin or chitosan-maltodextrin (1:25 solution and then it was spray dried again.With the simple microencapsulated probiotic, a microbial reduction of 7 log cycles was obtained. With the double microencapsulated probiotic only 3 log reductions were achieved. The double microencapsulated probiotic thus demonstrated greater resistance to simulated gastrointestinal conditions. The powders produced were shown to have water activity values of 0.176 - 0.261 at 25 °C and moisture content of 0.8 – 1.0%, which are characteristic of spray dried products. The bulk density was significantly (p < 0.05 lower (300 kg m-3 for simple than for double (400 kg m-3 microencapsulated probiotic powders. Solubility and dispersibility of the powder microcapsules were better at lower pH values.Double microencapsulation using a process of spray drying is therefore recommended for probiotics, thus exploiting chitosan’s insolubility in water, which can be applied for the of development food products.

  18. Spray-formed tooling

    Energy Technology Data Exchange (ETDEWEB)

    McHugh, K.M.; Key, J.F.

    1994-12-31

    The United States Council for Automotive Research (USCAR) has formed a partnership with the Idaho National Engineering Laboratory (INEL) to develop a process for the rapid production of low-cost tooling based on spray forming technology developed at the INEL. Phase 1 of the program will involve bench-scale system development, materials characterization, and process optimization. In Phase 2, prototype systems will be de signed, constructed, evaluated, and optimized. Process control and other issues that influence commercialization will be addressed during this phase of the project. Technology transfer to USCAR, or a tooling vendor selected by USCAR, will be accomplished during Phase 3. The approach INEL is using to produce tooling, such as plastic injection molds and stamping dies, combines rapid solidification processing and net-shape materials processing into a single step. A bulk liquid metal is pressure-fed into a de Laval spray nozzle transporting a high velocity, high temperature inert gas. The gas jet disintegrates the metal into fine droplets and deposits them onto a tool pattern made from materials such as plastic, wax, clay, ceramics, and metals. The approach is compatible with solid freeform fabrication techniques such as stereolithography, selective laser sintering, and laminated object manufacturing. Heat is extracted rapidly, in-flight, by convection as the spray jet entrains cool inert gas to produce undercooled and semi-solid droplets. At the pattern, the droplets weld together while replicating the shape and surface features of the pattern. Tool formation is rapid; deposition rates in excess of 1 ton/h have been demonstrated for bench-scale nozzles.

  19. Production of cocrystals in an excipient matrix by spray drying.

    Science.gov (United States)

    Walsh, David; Serrano, Dolores R; Worku, Zelalem Ayenew; Norris, Brid A; Healy, Anne Marie

    2018-01-30

    Spray drying is a well-established scale-up technique for the production of cocrystals. However, to the best of our knowledge, the effect of introducing a third component into the feed solution during the spray drying process has never been investigated. Cocrystal formation in the presence of a third component by a one-step spray drying process has the potential to reduce the number of unit operations which are required to produce a final pharmaceutical product (e.g. by eliminating blending with excipient). Sulfadimidine (SDM), a poorly water soluble active pharmaceutical ingredient (API), and 4-aminosalicylic acid (4ASA), a hydrophilic molecule, were used as model drug and coformer respectively to form cocrystals by spray drying in the presence of a third component (excipient). The solubility of the cocrystal in the excipient was measured using a thermal analysis approach. Trends in measured solubility were in agreement with those determined by calculated Hansen Solubility Parameter (HSP) values. The ratio of cocrystal components to excipient was altered and cocrystal formation at different weight ratios was assessed. Cocrystal integrity was preserved when the cocrystal components were immiscible with the excipient, based on the difference in Hansen Solubility Parameters (HSP). For immiscible systems (difference in HSP > 9.6 MPa 0.5 ), cocrystal formation occurred even when the proportion of excipient was high (90% w/w). When the excipient was partly miscible with the cocrystal components, cocrystal formation was observed post spray drying, but crystalline API and coformer were also recovered in the processed powder. An amorphous dispersion was formed when the excipient was miscible with the cocrystal components even when the proportion of excipient used as low (10% w/w excipient). For selected spray dried cocrystal-excipient systems an improvement in tableting characteristics was observed, relative to equivalent physical mixtures. Copyright © 2017 Elsevier

  20. The Research of Pseudo Coatings Sprayed with Electric Arc Spray

    Directory of Open Access Journals (Sweden)

    Tomas Rodžianskas

    2017-01-01

    Full Text Available The paper presents coatings obtained using two different stainless steel (AISI 316 and marine bronze (CuAl8 wires sprayed with electric arc spraying. Substrate: mild steel S235J2 (LST EN 10025: 2004. Arc spray equipment – “EuTronic Arc Spray 4” with an additional power source. The main task was to select optimal technological spraying process and obtain coatings which possess the best mechanical, physical, tribological properties that meet the requirements of the specific requirements in service coatings. The microhardness, elastic modulus, and morphology was examined. Dry friction wear was assessed in the mass loss of the coatings. The results of tribological coatings properties were assessed in determining the mass lost.

  1. Microplasma sprayed hydroxyapatite coatings

    CERN Document Server

    Dey, Arjun

    2015-01-01

    ""This unique book on development of microplasma sprayed HAp coating has been organized in a very compact yet comprehensive manner. This book also highlights the horizons of future research that invites the attention of global community, particularly those in bio-medical materials and bio-medical engineering field. This book will surely act as a very useful reference material for both graduate/post-graduate students and researchers in the field of biomedical, orthopedic and manufacturing engineering and research. I truly believ that this is the first ever effort which covers almost all the

  2. Investigation of the production of wet agglomerates of couscous grains using a fluidized bed granulator

    OpenAIRE

    Cuq, Bernard; Ruiz, Thierry

    2017-01-01

    Mastering the industrial processes in which wheat powders are used to produce couscous is still partly based on practical industrial experience and empirical knowledge. Wet agglomeration, rolling, cooking, drying and screening are the main unit operations which are sequentially involved in the couscous grain production. Granulation is the main step that determines the production yield and the final size and shape of the couscous grain. Control of granule size distribution after the wet granul...

  3. Formulation, Characterization and in vitro Evaluation of Entacapone Solid Dispersions with Lipid Carriers by Using Spray Drying Method

    OpenAIRE

    Ganesh. M; Ramesh. K; Madhusudan Rao. Y; Chandra Shekar. B

    2015-01-01

    In present study, immediate release solid dispersion formulation of Entacapone with various lipids was developed using spray drying method. Entacapone is indicated for the treatment of Parkinson’s disease (PD) as an adjunct to levodopa/carbidopa therapy. Based on the process feasibility and solubility of resulting spray dried powder, formulation ENSD10 was selected for characterization and analyzed for in vitro dissolution profiles in three different pH media. The particle size of Entacapone ...

  4. Investigation of Characteristics of Sprayed Ni-Cr and Ni-Cr-Wc Coatings

    Directory of Open Access Journals (Sweden)

    Ovidijus Jarašūnas

    2017-01-01

    Full Text Available The article deals with the flame sprayed Ni-Cr and Ni-Cr-WC coatings on construction S235 steel substrates. Before spraying, the surfaces of substrates were treated mechanically. Using the different chemical composition of Ni-Cr and Ni-Cr-WC spraying powder and additional substrate heating till 250–290 °C, were sprayed coatings. The microstructure, porosity, hardness, elastic modulus, wear resistance of the Ni-Cr and Ni-Cr-WC coatings were investigated in the work. The influence of the chemical composition and WC content of the coatings on the various physical and tribological properties of the coatings were evaluated. Also the dependence of these coatings characteristics was investigated.

  5. Spray-dried extracts from Syzygium cumini seeds: physicochemical and biological evaluation

    Directory of Open Access Journals (Sweden)

    Maria Paula G. Peixoto

    2013-02-01

    Full Text Available Aqueous extract from seeds of Syzygium cumini (L. Skeels, Myrtaceae, obtained by dynamic maceration was spray-dried and characterized by its physico-chemical and antihyperglycaemic action. The extract showed to possess high amount of polyphenols, significant in vitro free radical scavenger activity using the DPPH method and an antihyperglycaemic effect in alloxan-induced experimental diabetes. S. cumini spray-dried extracts were obtained using silicon dioxide and cassava starch as adjuvants. The powders showed acceptable flowability, compactability, and low hygroscopicity at 43% relative humidity. Besides, the spray-dried extracts showed in vivo antihyperglycaemic and in vitro scavenger activity comparable to the lyophilized extract. Thus, experimental data indicates that the extract from S. cumini has a relevant activity and that spray-drying could be adequately used to perform the technological processing of S. cumini fluid extracts.

  6. Spray-dried extracts from Syzygium cumini seeds: physicochemical and biological evaluation

    Directory of Open Access Journals (Sweden)

    Maria Paula G. Peixoto

    2012-11-01

    Full Text Available Aqueous extract from seeds of Syzygium cumini (L. Skeels, Myrtaceae, obtained by dynamic maceration was spray-dried and characterized by its physico-chemical and antihyperglycaemic action. The extract showed to possess high amount of polyphenols, significant in vitro free radical scavenger activity using the DPPH method and an antihyperglycaemic effect in alloxan-induced experimental diabetes. S. cumini spray-dried extracts were obtained using silicon dioxide and cassava starch as adjuvants. The powders showed acceptable flowability, compactability, and low hygroscopicity at 43% relative humidity. Besides, the spray-dried extracts showed in vivo antihyperglycaemic and in vitro scavenger activity comparable to the lyophilized extract. Thus, experimental data indicates that the extract from S. cumini has a relevant activity and that spray-drying could be adequately used to perform the technological processing of S. cumini fluid extracts.

  7. Pseudoconvex and Disprisoning Homogeneous Sprays

    CERN Document Server

    Riego, L D

    1994-01-01

    The pseudoconvex and disprisoning conditions for geodesics of linear connections are extended to the solution curves of general homogeneous sprays. The main result is that pseudoconvexity and disprisonment are jointly stable in the fine topology on the space of all homogeneous sprays of any degree of homogeneity.

  8. Effect of drying method on the adsorption isotherms and isosteric heat of passion fruit pulp powder

    Directory of Open Access Journals (Sweden)

    Maria Angélica Marques Pedro

    2010-12-01

    Full Text Available The sorption behavior of dry products is generally affected by the drying method. The sorption isotherms are useful to determine and compare thermodynamic properties of passion fruit pulp powder processed by different drying methods. The objective of this study is to analyze the effects of different drying methods on the sorption properties of passion fruit pulp powder. Passion fruit pulp powder was dehydrated using different dryers: vacuum, spray dryer, vibro-fluidized, and freeze dryer. The moisture equilibrium data of Passion Fruit Pulp (PFP powders with 55% of maltodextrin (MD were determined at 20, 30, 40 and 50 ºC. The behavior of the curves was type III, according to Brunauer's classification, and the GAB model was fitted to the experimental equilibrium data. The equilibrium moisture contents of the samples were little affected by temperature variation. The spray dryer provides a dry product with higher adsorption capacity than that of the other methods. The vibro-fluidized bed drying showed higher adsorption capacity than that of vacuum and freeze drying. The vacuum and freeze drying presented the same adsorption capacity. The isosteric heats of sorption were found to decrease with increasing moisture content. Considering the effect of drying methods, the highest isosteric heat of sorption was observed for powders produced by spray drying, whereas powders obtained by vacuum and freeze drying showed the lowest isosteric heats of sorption.

  9. Moisture Transport Through Sprayed Concrete Tunnel Linings

    Science.gov (United States)

    Holter, Karl Gunnar; Geving, Stig

    2016-01-01

    Waterproofing of permanent sprayed concrete tunnel linings with sprayed membranes in a continuous sandwich structure has been attempted since 2000 and has seen increased use in some countries. The main function of a sprayed membrane from a waterproofing perspective is to provide crack bridging and hence prevent flow of liquid water into the tunnel through cracks and imperfections in the concrete material. However, moisture can migrate through the concrete and EVA-based membrane materials by capillary and vapor diffusion mechanisms. These moisture transport mechanisms can have an influence on the degree of saturation, and may influence the pore pressures in the concrete material as well as risk of freeze-thaw damage of the concrete and membrane. The paper describes a detailed study of moisture transport material parameters, moisture condition in tunnel linings and climatic conditions tunnels in hard rock in Norway. These data have been included in a hygrothermal simulation model in the software WUFI for moisture transport to substantiate moisture transport and long-term effects on saturation of the concrete and membrane material. The findings suggest that EVA-based membranes exhibit significant water absorption and vapor transport properties although they are impermeable to liquid water flow. State-of-the-art sprayed concrete material applied with the wet mix method exhibits very low hydraulic conductivities, lower than 10-14 m/s, thus saturated conductive water flow is a very unlikely dominant transport mechanism. Moisture transport through the lining structure by capillary flow and vapor diffusion are calculated to approximately 3 cm3/m2 per day for lining thicknesses in the range of 25-35 cm and seasonal Nordic climate variations. The calculated moisture contents in the tunnel linings from the hygrothermal simulations are largely in agreement with the measured moisture contents in the tunnel linings. The findings also indicate that the concrete material exhibits

  10. Spray drying of a poorly water-soluble drug nanosuspension for tablet preparation: formulation and process optimization with bioavailability evaluation.

    Science.gov (United States)

    Sun, Wei; Ni, Rui; Zhang, Xin; Li, Luk Chiu; Mao, Shirui

    2015-06-01

    Spray drying experiments of an itraconazole nanosuspension were conducted to generate a dry nanocrystal powder which was subsequently formulated into a tablet formulation for direct compression. The nanosuspension was prepared by high pressure homogenization and characterized for particle-size distribution and surface morphology. A central composite statistical design approach was applied to identify the optimal drug-to-excipient ratio and spray drying temperature. It was demonstrated that the spray drying of a nanosuspension with a mannitol-to-drug mass ratio of 4.5 and at an inlet temperature of 120 °C resulted in a dry powder with the smallest increase in particle size as compared with that of the nanosuspension. X-ray diffraction results indicated that the crystalline structure of the drug was not altered during the spray-drying process. The tablet formulation was identified by determining the micromeritic properties such as flowability and compressibility of the powder mixtures composed of the spray dried nanocrystal powder and other commonly used direct compression excipients. The dissolution rate of the nanocrystal tablets was significantly enhanced and was found to be comparable to that of the marketed Sporanox®. No statistically significant difference in oral absorption between the nanocrystal tablets and Sporanox® capsules was found. In conclusion, the nanosuspension approach is feasible to improve the oral absorption of a BCS Class II drug in a tablet formulation and capable of achieving oral bioavailability equivalent to other well established oral absorption enhancement method.

  11. Cold Spray Coating of Submicronic Ceramic Particles on Poly(vinyl alcohol) in Dry and Hydrogel States

    Science.gov (United States)

    Moreau, David; Borit, François; Corté, Laurent; Guipont, Vincent

    2017-06-01

    We report an approach using cold spray technology to coat poly(vinyl alcohol) (PVA) in polymer and hydrogel states with hydroxyapatite (HA). Using porous aggregated HA powder, we hypothesized that fragmentation of the powder upon cold spray could lead to formation of a ceramic coating on the surface of the PVA substrate. However, direct spraying of this powder led to complete destruction of the swollen PVA hydrogel substrate. As an alternative, HA coatings were successfully produced by spraying onto dry PVA substrates prior to swelling in water. Dense homogeneous HA coatings composed of submicron particles were obtained using rather low-energy spraying parameters (temperature 200-250 °C, pressure 1-3 MPa). Coated PVA substrates could swell in water without removal of the ceramic layer to form HA-coated hydrogels. Microscopic observations and in situ measurements were used to explain how local heating and impact of sprayed aggregates induced surface roughening and strong binding of HA particles to the molten PVA substrate. Such an approach could lead to design of ceramic coatings whose roughness and crystallinity can be finely adjusted to improve interfacing with biological tissues.

  12. Dry powder aerosols to co-deliver antibiotics and nutrient dispersion compounds for enhanced bacterial biofilm eradication.

    Science.gov (United States)

    Sommerfeld Ross, S; Gharse, S; Sanchez, L; Fiegel, J

    2017-10-05

    The purpose of this study was to formulate a dry powder for inhalation containing a combination treatment for eradication of Pseudomonas aeruginosa bacterial biofilms. Dry powders containing an antibiotic (ciprofloxacin hydrochloride, CH) and nutrient dispersion compound (glutamic acid, GA) at a ratio determined to eliminate the biofilms were generated by spray drying. Leucine was added to the spray dried formulation to aid powder flowability. A central composite design of experiments was performed to determine the effects of solution and processing parameters on powder yield and aerodynamic properties. Combinations of CH and GA eradicated bacterial biofilms at lower antibiotic concentrations compared to CH alone. Spray dried powders were produced with yields up to 43% and mass mean aerodynamic diameters (MMAD) in the respirable range. Powder yield was primarily affected by variables that determine cyclone efficiency, i.e. atomizer and solution flow rates and solution concentration; while MMAD was mainly determined by solution concentration. Fine particle fractions (FPF)powders ranged from 56 to 70% and 35 to 46%, respectively. This study demonstrates that dry powder aerosols containing high concentrations of a combination treatment effective against P. aeruginosa biofilms could be developed with high yield, aerodynamic properties appropriate for inhalation, and no loss of potency. Copyright © 2017 Elsevier B.V. All rights reserved.

  13. The Preparation of ZnGa2O4 Nano Crystals by Spray Coprecipitation and Its Gas Sensitive Characteristics

    OpenAIRE

    Jinhuai Liu; Mingqiang Li; Feng Chen; Gang Ye; Zheng Jiao

    2002-01-01

    ZnGa2O4 nano crystals were prepared by an improved coprecipitation method, which we call ‘spray coprecipitation’. XRD results shows the resulting crystal size using the new method is under 10nm, whereas the powder prepared by ordinary coprecipitation is about 30nm. XRD results also shows ZnO peaks exists in ZnGa2O4 powder prepared by traditional coprecipitation, but disappears in ZnGa2O4 nano crystal prepared by spraying coprecipitation. SEM and TEM were used to analysis the structu...

  14. Microstructure Characteristics and Properties of HVOF Sprayed Ni-Based Alloy Nano-h-BN Self-Lubricating Composite Coatings

    OpenAIRE

    Xiaofeng Zhang; Long Zhang; Zhenyi Huang

    2015-01-01

    A Ni-based alloy/nano-h-BN self-lubricating composite coating was produced on medium carbon steel by high velocity oxygen fuel (HVOF) spraying technique. The powder feedstocks for HVOF spraying were prepared by ball milling and agglomerated the nano-h-BN with Ni-based alloy powders. The microstructure and mechanical properties of coatings have been investigated. With the increasing of h-BN contents, some delaminations appeared gradually in the coatings and a continuous network with h-BN phase...

  15. Preparation of nanoscale pulmonary drug delivery formulations by spray drying

    DEFF Research Database (Denmark)

    Bohr, Adam; Ruge, Christian A; Beck-Broichsitter, Moritz

    2014-01-01

    and can offer controlled drug release. There are numerous methods for producing therapeutic nanoparticles, each with their own advantages and suitable application. Liquid atomization techniques such as spray drying can produce nanoparticle formulations in a dry powder form suitable for pulmonary...... administration in a direct one-step process. This chapter describes the different state-of-the-art techniques used to prepare drug nanoparticles (with special emphasize on spray drying techniques) and the strategies for administering such unique formulations to the pulmonary environment.......Advances in preparation technologies for nanomedicines have provided novel formulations for pulmonary drug delivery. Application of drugs via the lungs can be considered as one of the most attractive implementations of nanoparticles for therapeutic use due to the unique anatomy and physiology...

  16. Lactose hydrolysis and milk powder production: technological aspects

    Directory of Open Access Journals (Sweden)

    Jansen Kelis Ferreira Torres

    2017-06-01

    Full Text Available The food industry has the challenge and the opportunity to develop new products with reduced or low lactose content in order to meet the needs of a growing mass of people with lactose intolerance. The manufacture of spray dried products with hydrolyzed lactose is extremely challenging. These products are highly hygroscopic, which influence the productivity and conservation of the powders, not to mention the undesirable and inevitable technological problem of constant clogging of drying chambers. The aim of this study was to evaluate the effect of different levels (0%, 25%, 50%, 75% and > 99% of enzymatic lactose hydrolysis on the production and storage of whole milk powder. The samples were processed in a pilot plant and characterized in relation to their composition analysis; to their degree of hydrolysis of lactose; and to their sorption isotherms. The results indicated the hydrolysis of lactose may affect the milk powder production due to a higher extent of powder adhesion within the spray dryer chambers and due to a higher tendency to absorb water during storage.

  17. Oxide Dispersion Strengthened Iron Aluminide by CVD Coated Powders

    Energy Technology Data Exchange (ETDEWEB)

    Asit Biswas Andrew J. Sherman

    2006-09-25

    This I &I Category2 program developed chemical vapor deposition (CVD) of iron, aluminum and aluminum oxide coated iron powders and the availability of high temperature oxidation, corrosion and erosion resistant coating for future power generation equipment and can be used for retrofitting existing fossil-fired power plant equipment. This coating will provide enhanced life and performance of Coal-Fired Boilers components such as fire side corrosion on the outer diameter (OD) of the water wall and superheater tubing as well as on the inner diameter (ID) and OD of larger diameter headers. The program also developed a manufacturing route for readily available thermal spray powders for iron aluminide coating and fabrication of net shape component by powder metallurgy route using this CVD coated powders. This coating can also be applid on jet engine compressor blade and housing, industrial heat treating furnace fixtures, magnetic electronic parts, heating element, piping and tubing for fossil energy application and automotive application, chemical processing equipment , heat exchanger, and structural member of aircraft. The program also resulted in developing a new fabrication route of thermal spray coating and oxide dispersion strengthened (ODS) iron aluminide composites enabling more precise control over material microstructures.

  18. Particle In-Flight and Coating Properties of Fe-Based Feedstock Materials Sprayed with Modern Thermal Spray Systems

    Science.gov (United States)

    Bobzin, Kirsten; Kopp, Nils; Warda, Thomas; Petkovic, Ivica; Schaefer, Marcel; Landes, Klaus Dieter; Forster, Guenter; Zimmermann, Stephan; Marques, Jose-Luis; Kirner, Stefan; Kauffeldt, Marina; Schein, Jochen

    2013-03-01

    New developments in the field of thermal spraying systems (increased particle velocities, enhanced process stability) are leading to improved coatings. Innovations in the field of feedstock materials are supporting this trend. The combination of both has led to a renaissance of Fe-based feedstocks. Using modern APS or HVOF systems, it is now possible to compete with classical materials for wear and corrosion applications like Ni-basis or metal-matrix composites. This study intends to give an analysis of the in-flight particle and spray jet properties achievable with two different modern thermal spraying systems using Fe-based powders. The velocity fields are measured with the Laser Doppler Anemometry. Resulting coatings are analyzed and a correlation with the particle in-flight properties is given. The experiments are accompanied by computational fluid dynamics simulations of spray jet and particle velocities, leading to a comprehensive analysis of the achievable particle properties with state-of-the-art HVOF and APS systems.

  19. PRODUCTION OF COMPOSITE CERAMIC MATERIAL FOR THERMAL SPRAYING

    Directory of Open Access Journals (Sweden)

    V. A. Okovity

    2017-01-01

    Full Text Available A composite ceramic material has been developed for thermal spraying that permits to increase wear resistance due to introduction of high-chromium steel and molybdenum in its structure, to obtain optimum porosity in the starting charge material while synthesizing  FeCrMo – MoS2/CaF2/С – TiC compositions,  to improve technological parameters of powders and thereby increase coefficient of powder usage in spraying, to reduce cost of wear-resistant coating technology. The paper presents characteristics and parameters of the developed material and coating which is based on it. Methodology is based on  complex metallographical, X-ray diffraction and electron microscopy investigations of structural elements of composite plasma coatings. Main components of composite particles are solid solutions based on iron, titanium carbides, solid lubricant inclusions in the form of molybdenum disulfide, calcium fluoride, carbon. Presence of such powder particles predetermines obtaining wear-resistant coatings which are rather efficient in case of molecular and mechanical and abrasive wear-out under disadvantageous friction conditions (boundary lubrication or absence of lubrication material, elevated temperature actions.  The contemplated powders are characterized by complex geometric shape and developed surface relief of particles. There has been observed a stable distribution of hard carbide phase in volumes of deposited materials and absence of superficial zone with deficit of TiC inclusions that positively influence on working capacity of the investigated wear-resistant coatings. Plasma coatings which have been deposited with the help of  FeCrMo – MoS2 – TiC powders in accordance with the technology developed by authors have better wear resistance in case of dry friction in a steel 45 (coating wear-out is less by 1.2-fold; scoring load is higher by 1.2-fold than a coating which has been obtained with the help of Ni80Cr20 – 12 % MoS2 – 50

  20. Heat-Treated TiO2 Plasma Spray Deposition for Bioactivity Improvement in Ti-6Al-4V Alloy

    Science.gov (United States)

    Kumari, Renu; Majumdar, Jyotsna Dutta

    2017-12-01

    In the present study, titanium di-oxide (TiO2) coating has been developed on Ti-6Al-4V substrate by plasma spray deposition. Followed by plasma spraying, heat treatment of the sprayed sample has been carried out by isothermally holding it at 823 K (550 °C) for 2 h. Microstructural analysis shows the presence of porosity and unmelted particles on the as-sprayed surface, the area fraction of which reduces after heat treatment. X-ray diffraction analysis shows the phase transformation from anatase (in precursor powder) to rutile (in as-sprayed coating and the same after heat treatment). There is an improvement in nano-hardness, "Young's modulus" and wear resistance in plasma-sprayed TiO2 coating (as-sprayed as well as post-heat-treated condition) as compared to as-received Ti-6Al-4V, though post-heat treatment offers a superior hardness, "young's modulus" and wear resistance as compared to as-sprayed coating. The corrosion behavior in "hank's solution" shows decrease in corrosion resistance after plasma spraying and post-heat treatment as compared to as-received substrate. A significant decrease in contact angle and improvement in bioactivity (in terms of apatite deposition) were observed in TiO2-coated surface as compared to as-received Ti-6Al-4V.

  1. The erosion performance of cold spray deposited metal matrix composite coatings with subsequent friction stir processing

    Energy Technology Data Exchange (ETDEWEB)

    Peat, Tom, E-mail: tompeat12@gmail.com [Department of Mechanical & Aerospace Engineering, University of Strathclyde, James Weir Building, 75 Montrose Street, Glasgow G1 1XJ (United Kingdom); Galloway, Alexander; Toumpis, Athanasios [Department of Mechanical & Aerospace Engineering, University of Strathclyde, James Weir Building, 75 Montrose Street, Glasgow G1 1XJ (United Kingdom); McNutt, Philip [TWI Ltd., Granta Park, Cambridge CB21 6AL (United Kingdom); Iqbal, Naveed [TWI Technology Centre, Wallis Way, Catcliff, Rotherham, S60 5TZ (United Kingdom)

    2017-02-28

    Highlights: • WC-CoCr, Cr{sub 3}C{sub 2}-NiCr and Al{sub 2}O{sub 3} coatings were cold spray deposited on AA5083 and friction stir processed. • The SprayStirred WC-CoCr demonstrated a hardness increase of 100% over the cold sprayed coating. • As-deposited and SprayStirred coatings were examined under slurry erosion test conditions. • Mass and volume loss was measured following 20-min exposure to the slurry. • The WC-CoCr and Al2O3 demonstrated a reduction in volume loss of approx. 40% over the cold sprayed coating. - Abstract: This study forms an initial investigation into the development of SprayStir, an innovative processing technique for generating erosion resistant surface layers on a chosen substrate material. Tungsten carbide – cobalt chromium, chromium carbide – nickel chromium and aluminium oxide coatings were successfully cold spray deposited on AA5083 grade aluminium. In order to improve the deposition efficiency of the cold spray process, coatings were co-deposited with powdered AA5083 using a twin powder feed system that resulted in thick (>300 μm) composite coatings. The deposited coatings were subsequently friction stir processed to embed the particles in the substrate in order to generate a metal matrix composite (MMC) surface layer. The primary aim of this investigation was to examine the erosion performance of the SprayStirred surfaces and demonstrate the benefits of this novel process as a surface engineering technique. Volumetric analysis of the SprayStirred surfaces highlighted a drop of approx. 40% in the level of material loss when compared with the cold spray deposited coating prior to friction stir processing. Micro-hardness testing revealed that in the case of WC-CoCr reinforced coating, the hardness of the SprayStirred material exhibits an increase of approx. 540% over the unaltered substrate and 120% over the as-deposited composite coating. Microstructural examination demonstrated that the increase in the hardness of the

  2. Crack Initiation and Growth Behavior of Cold-Sprayed Ni Particles on IN718 Alloy

    Science.gov (United States)

    Cavaliere, P.; Silvello, A.

    2017-04-01

    Cold spray processing parameters, governing particle velocity and impact energy, are analyzed in the present paper for pure Ni sprayed on IN718 substrates. Finite element modeling (FEM) was used to calculate the particle impact velocity and temperature as a function of gas temperature and pressure and particle density and dimensions. Experimental evidence underlines the possibility of performing repairing through cold spray thanks to the good level of adhesion achievable by employing optimal combinations of materials and spray processing parameters. In the present paper, the potential repairing of cracked superalloys sheets, by employing cold spray technology, is presented. 30° surface V-notched IN718 panels have been repaired by using pure Ni cold-sprayed powders. The bending behavior of the repaired sheets was analyzed by FEM and mechanical testing in order to compare the properties with those belonging to the unrepaired panels. Simulations and mechanical results showed a reduction in the stress intensity factor, a modification of the crack initiation site and a crack retardation in the repaired structures if compared with the unrepaired ones. The K factor was quantified; the resistance of repaired panels was increased of more than eight times in the case of repairing with Ni cold spray particles. Geometrical and mechanical properties of the coating-substrate interfaces, such as adhesion strength and residual stresses influencing the coatings behavior, were largely analyzed.

  3. Compaction of Titanium Powders

    Energy Technology Data Exchange (ETDEWEB)

    Stephen J. Gerdemann; Paul D. Jablonski

    2010-11-01

    Accurate modeling of powder densification has been an area of active research for more than 60 years. The earliest efforts were focused on linearization of the data because computers were not readily available to assist with curve-fitting methods. In this work, eight different titanium powders (three different sizes of sponge fines <150 μm, <75 μm, and < 45 μm; two different sizes of a hydride-dehydride [HDH] <75 μm and < 45 μm; an atomized powder; a commercially pure [CP] Ti powder from International Titanium Powder [ITP]; and a Ti 6 4 alloy powder) were cold pressed in a single-acting die instrumented to collect stress and deformation data during compaction. From these data, the density of each compact was calculated and then plotted as a function of pressure. The results show that densification of all the powders, regardless of particle size, shape, or chemistry, can be modeled accurately as the sum of an initial density plus the sum of a rearrangement term and a work-hardening term. These last two terms are found to be a function of applied pressure and take the form of an exponential rise.

  4. Compaction of Titanium Powders

    Energy Technology Data Exchange (ETDEWEB)

    Gerdemann, Stephen,J; Jablonski, Paul, J

    2011-05-01

    Accurate modeling of powder densification has been an area of active research for more than 60 years. The earliest efforts were focused on linearization of the data because computers were not readily available to assist with curve-fitting methods. In this work, eight different titanium powders (three different sizes of sponge fines<150 {micro}m,<75 {micro}m, and<45 {micro}m; two different sizes of a hydride-dehydride [HDH]<75 {micro}m and<45 {micro}m; an atomized powder; a commercially pure [CP] Ti powder from International Titanium Powder [ITP]; and a Ti 6 4 alloy powder) were cold pressed in a single-acting die instrumented to collect stress and deformation data during compaction. From these data, the density of each compact was calculated and then plotted as a function of pressure. The results show that densification of all the powders, regardless of particle size, shape, or chemistry, can be modeled accurately as the sum of an initial density plus the sum of a rearrangement term and a work-hardening term. These last two terms are found to be a function of applied pressure and take the form of an exponential rise.

  5. Sea Spray Aerosols

    DEFF Research Database (Denmark)

    Butcher, Andrew Charles

    Aerosols are important climactically. Their specific emissions are key to reducing the uncertainty in global climate models. Marine aerosols make up the largest source of primary aerosols to the Earth's atmosphere. Uncertainty in marine aerosol mass and number flux lies in separating primary emis...... with decreasing temperature. Unique surface images of bubble size distributions allow the investigation of temperature, bubble size, and particle production......Aerosols are important climactically. Their specific emissions are key to reducing the uncertainty in global climate models. Marine aerosols make up the largest source of primary aerosols to the Earth's atmosphere. Uncertainty in marine aerosol mass and number flux lies in separating primary...... entrainment may account for the large discrepancy in energy input for the two systems. In the third study, the temperature dependence of sea spray aerosol production is probed with the use of a highly stable temperature controlled plunging jet. Similar to previous studies, particle production increases...

  6. Powder stickiness in milk drying: uncertainty and sensitivity analysis for process understanding

    DEFF Research Database (Denmark)

    Ferrari, Adrián; Gutiérrez, Soledad; Sin, Gürkan

    2017-01-01

    A powder stickiness model based in the glass transition temperature (Gordon – Taylor equations) was built for a production scale milk drying process (including a spray chamber, and internal/external fluid beds). To help process understanding, the model was subjected to sensitivity analysis (SA) o...

  7. Design of salmon calcitonin particles for nasal delivery using spray-drying and novel supercritical fluid-assisted spray-drying processes.

    Science.gov (United States)

    Cho, Wonkyung; Kim, Min-Soo; Jung, Min-Sook; Park, Junsung; Cha, Kwang-Ho; Kim, Jeong-Soo; Park, Hee Jun; Alhalaweh, Amjad; Velaga, Sitaram P; Hwang, Sung-Joo

    2015-01-15

    The overall aim of this study was to prepare a nasal powder formulation of salmon calcitonin (sCT) using an absorption enhancer to improve its bioavailability. In this work, powder formulations for nasal delivery of sCT were studied using various absorption enhancers and stabilizers. Powders were prepared by two different methods: conventional spray-drying (SD) and novel supercritical fluid-assisted spray-drying (SASD) to investigate the role of CO2 in the particle formation process. The prepared sCT powder formulations were characterized by several analyses; powder X-ray diffractometry (PXRD), scanning electron microscopy (SEM), and the Fourier transform infrared (FT-IR) spectroscopy method. The particle size distribution was also evaluated. In vivo absorption tests were carried out in Sprague-Dawley rat using the prepared powder formulations, and the results were compared to those of raw sCT. Quantitative analysis by high-performance liquid chromatography (HPLC) indicated that sCT was chemically stable after both the SD and SASD processes. Results of PXRD, SEM, and FT-IR did not indicate a strong interaction or defragmentation of sCT. The in vivo absorption test showed that SD- and SASD-processed sCT powders increased the bioavailability of the drug when compared to the nasal administration of raw sCT. In addition, SASD-processed sCT exhibited higher nasal absorption when compared with SD-processed sCT in all formulations due to a reduction of particle size. The results from this study illustrate that the preparation of nasal powders using the SASD process could be a promising approach to improve nasal absorption of sCT. Copyright © 2014 Elsevier B.V. All rights reserved.

  8. Optimization of Agave tequilana Weber var. Azul Juice Spray Drying Process

    Directory of Open Access Journals (Sweden)

    Alejandra Chávez-Rodríguez

    2014-01-01

    Full Text Available In this work, the response surface methodology was employed to optimize the microencapsulation of Agave tequilana Weber var. azul juice with whey protein isolated using a spray drying technique. A Box-Behnken design was used to establish optimum spray drying conditions for Agave tequilana juice. The process was optimized to obtain maximum powder yield with the best solubility time, hygroscopicity, bulk density, water activity, and reducing sugars. The independent parameters for the spray drying process were outlet temperature of 70–80°C, atomizer speed of 20000–30000 rpm, and airflow of 0.20–0.23 m3 s−1. The best spray drying condition was at outlet temperature of 80°C, atomizer speed of 20000 rpm, and air flow rate of 0.23 m3 s−1 to obtain maximum powder yield (14.65%bm, minimum solubility time (352.8 s, maximum bulk density (560 kg m−3, minimum hygroscopicity (1.9×10-7 kgwater s−1, and minimum aw (0.39. The Agave tequilana powder may be considered as an interesting source of dietary fiber used as food additive in food and nutraceutical industries.

  9. Comparison of Physical-chemical and Mechanical Properties of Chlorapatite and Hydroxyapatite Plasma Sprayed Coatings.

    Science.gov (United States)

    Demnati, Imane; Grossin, David; Marsan, Olivier; Bertrand, Ghislaine; Collonges, Gérard; Combes, Christèle; Parco, Maria; Braceras, Inigo; Alexis, Joel; Balcaen, Yannick; Rey, Christian

    2015-01-01

    Chlorapatite can be considered a potential biomaterial for orthopaedic applications. Its use as plasma-sprayed coating could be of interest considering its thermal properties and particularly its ability to melt without decomposition unlike hydroxyapatite. Chlorapatite (ClA) was synthesized by a high-temperature ion exchange reaction starting from commercial stoichiometric hydroxyapatites (HA). The ClA powder showed similar characteristics as the original industrial HA powder, and was obtained in the monoclinic form. The HA and ClA powders were plasma-sprayed using a low-energy plasma spraying system with identical processing parameters. The coatings were characterized by physical-chemical methods, i.e. X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR) and Raman spectroscopy, including distribution mapping of the main phases detected such as amorphous calcium phosphate (ACP), oxyapatite (OA), and HA or ClA. The unexpected formation of oxyapatite in ClA coatings was assigned to a side reaction with contaminating oxygenated species (O2, H2O). ClA coatings exhibited characteristics different from HA, showing a lower content of oxyapatite and amorphous phase. Although their adhesion strength was found to be lower than that of HA coatings, their application could be an interesting alternative, offering, in particular, a larger range of spraying conditions without formation of massive impurities.

  10. Developing a dispersant spraying capability

    Energy Technology Data Exchange (ETDEWEB)

    Gill, S.D.

    1979-01-01

    In developing a national dispersant spraying capability, the Canadian Coast Guard (CCG) has undertaken a modification program to enable the conventional offshore spraying gear to be mounted on almost any vessel of convenience. Smaller, more versatile inshore spraying vessels and pumps have been designed and built. With the popularization of concentrated dispersants, the inshore pumping equipment can be used aboard hovercraft for special application situations. A program of acquiring mobile dispersant storage tanks has been undertaken with auxiliary equipment that will facilitate the shipment of dispersants in bulk by air freight. Work also has commenced on extending the dispersant application program to include the CCG fleet of helicopters.

  11. Stability of gas atomized reactive powders through multiple step in-situ passivation

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, Iver E.; Steinmetz, Andrew D.; Byrd, David J.

    2017-05-16

    A method for gas atomization of oxygen-reactive reactive metals and alloys wherein the atomized particles are exposed as they solidify and cool in a very short time to multiple gaseous reactive agents for the in-situ formation of a protective reaction film on the atomized particles. The present invention is especially useful for making highly pyrophoric reactive metal or alloy atomized powders, such as atomized magnesium and magnesium alloy powders. The gaseous reactive species (agents) are introduced into the atomization spray chamber at locations downstream of a gas atomizing nozzle as determined by the desired powder or particle temperature for the reactions and the desired thickness of the reaction film.

  12. Rice field test applied by the granular fertilizer made of silicate and oyster sell powder

    OpenAIRE

    森本, 正則; 守本, 信一; 宮本, 信彦; 立木, 陽子; 大黒, 撤平; 樋口, 喜三; 駒井, 功一郎

    2009-01-01

    [Synopsis] The granular fertilizer made of silicate and oyster sell powder was evaluated the efficacy by application for rice production in the paddy field experiment. The fertilizer was formulated oyster sell powder and silicate using granulator during spray a lignin solution as binder to ingredient powder. Finally, the granular fertilizer contents 1~2% water, 40% CaO, 3% SiO_2 and the particle size is 1~2 mm. The experimental setting was along with conventional rice production in Nara Pref....

  13. Wet litter as a cause of plantar pododermatitis, leading to foot ulceration and lameness in fattening turkeys.

    Science.gov (United States)

    Martland, M F

    1984-04-01

    Spraying water to produce wet litter increased the severity and incidence of plantar pododermatitis in two commercial strains of fattening turkeys. A clinical syndrome resembling "shaky leg" was also produced. In one experiment breast blisters, scabby hocks and a depression of final body weight were seen.

  14. Forced wetting and hydrodynamic assist

    Science.gov (United States)

    Blake, Terence D.; Fernandez-Toledano, Juan-Carlos; Doyen, Guillaume; De Coninck, Joël

    2015-11-01

    Wetting is a prerequisite for coating a uniform layer of liquid onto a solid. Wetting failure and air entrainment set the ultimate limit to coating speed. It is well known in the coating art that this limit can be postponed by manipulating the coating flow to generate what has been termed "hydrodynamic assist," but the underlying mechanism is unclear. Experiments have shown that the conditions that postpone air entrainment also reduce the apparent dynamic contact angle, suggesting a direct link, but how the flow might affect the contact angle remains to be established. Here, we use molecular dynamics to compare the outcome of steady forced wetting with previous results for the spontaneous spreading of liquid drops and apply the molecular-kinetic theory of dynamic wetting to rationalize our findings and place them on a quantitative footing. The forced wetting simulations reveal significant slip at the solid-liquid interface and details of the flow immediately adjacent to the moving contact line. Our results confirm that the local, microscopic contact angle is dependent not simply only on the velocity of wetting but also on the nature of the flow that drives it. In particular, they support an earlier suggestion that during forced wetting, an intense shear stress in the vicinity of the contact line can assist surface tension forces in promoting dynamic wetting, thus reducing the velocity-dependence of the contact angle. Hydrodynamic assist then appears as a natural consequence of wetting that emerges when the contact line is driven by a strong and highly confined flow. Our theoretical approach also provides a self-consistent model of molecular slip at the solid-liquid interface that enables its magnitude to be estimated from dynamic contact angle measurements. In addition, the model predicts how hydrodynamic assist and slip may be influenced by liquid viscosity and solid-liquid interactions.

  15. Powder Diffraction: By Decades

    Science.gov (United States)

    David, William I. F.

    This introductory chapter reviews the first 100 years of powder diffraction, decade by decade, from the earliest X-ray powder diffraction measurements of the crystal structure of graphite through to the diversity and complexity of twenty-first century powder diffraction. Carbon features as an illustrative example throughout the discussion of these ten decades from graphite and the disorder of carbon black through to lonsdaleite, the elusive hexagonal polymorph of diamond, and C60, the most symmetrical of molecules. Electronics and computing have played a leading role in the development of powder diffraction, particularly over the past 60 years, and the Moore's Law decade-by-decade rise in computing power is clear in the increasing complexity of powder diffraction experiments and material systems that can be studied. The chapter concludes with a final discussion of decades - the four decades of length-scale from the ångstrom to the micron that not only represent the domain of powder diffraction but are also the distances that will dominate twenty-first century science and technology.

  16. Understanding the effects of process parameters on the properties of cold gas dynamic sprayed pure titanium coatings

    Science.gov (United States)

    Wong, Wilson

    The cold gas dynamic spraying of commercially pure titanium coatings was investigated. Specifically, the relationship between several key cold spray parameters on the quality of the resulting coatings was studied in order to gain a more thorough understanding of the cold spray process. To achieve this goal, three distinct investigations were performed. The first part of the investigation focussed on the effect of propelling gas, particularly helium and nitrogen, during the cold spraying of titanium coatings. Coatings were characterised by SEM and were evaluated for their deposition efficiency (DE), microhardness, and porosity. In selected conditions, three particle velocities were investigated such that for each condition, the propelling gasses temperature and pressure were attuned to attain similar particle velocities for each gas. In addition, a thick and fully dense cold sprayed titanium coating was achieved with optimised spray parameters and nozzle using helium. The corresponding average particle velocity was 1173 m/s. The second part of the investigation studied the effect of particle morphology (spherical, sponge, and irregular) and size distributions (mean particle sizes of 20, 29, and 36 mum) of commercially pure titanium on the mechanical properties of the resulting cold sprayed coatings. Numerous powder and coating characterisations were performed. From these data, semi-empirical flow (stress-strain) curves were generated based on the Johnson-Cook plasticity model which could be used as a measure of cold sprayability. Cold sprayability can be defined as the ease with which a powder can be cold sprayed. It was found that the sponge and irregular commercially pure titanium powders had higher oxygen content, poorer powder flowability, higher compression ratio, lower powder packing factor, and higher average particle impact velocities compared to the spherical powders. XRD results showed no new phases present when comparing the various feedstock powders to

  17. Spray-coatable negative photoresist for high topography MEMS applications

    Science.gov (United States)

    Arnold, Markus; Voigt, Anja; Haas, Sven; Schwenzer, Falk; Schwenzer, Gunther; Reuter, Danny; Gruetzner, Gabi; Geßner, Thomas

    2017-03-01

    In microsystem technology, the lithographical processing of substrates with a topography is very important. Interconnecting lines, which are routed over sloped topography sidewalls from the top of the protecting wafer to the contact pads of the device wafer, are one example of patterning over a topography. For structuring such circuit paths, a photolithography process, and therefore a process for homogeneous photoresist coating, is required. The most flexible and advantageous way of depositing a homogeneous photoresist film over structures with high topography steps is spray-coating. As a pattern transfer process for circuit paths in cavities, the lift-off process is widely used. A negative resist, like ma-N (MRT) or AZnLOF (AZ) is favoured for lift-off processes due to the existing negative angle of the sidewalls. Only a few sprayable negative photoresists are commercially available. In this paper, the development of a novel negative resist spray-coating based on a commercially available single-layer lift-off resist for spin-coating, especially for the patterning of structures inside the cavity and on the cavity wall, is presented. A variety of parameters influences the spray-coating process, and therefore the patterning results. Besides the spray-coating tool and the parameters, the composition of the resist solution itself also influences the coating results. For homogeneous resist coverage over the topography of the substrate, different solvent combinations for diluting the resist solution, different chuck temperatures during the coating process, and also the softbake conditions, are all investigated. The solvent formulations and the process conditions are optimized with respect to the homogeneity of the resist coverage on the top edge of the cavities. Finally, the developed spray-coating process, the resist material and the process stability are demonstrated by the following applications: (i) lift-off, (ii) electroplating, (iii) the wet and (iv) the dry

  18. A wet-chemical approach to perovskite and fluorite-type nanoceramics: synthesis and processing

    NARCIS (Netherlands)

    Veldhuis, Sjoerd

    2015-01-01

    In thesis the low-temperature, wet-chemical approach to various functional inorganic oxide materials is described. The main focus of this research is to control the material’s synthesis from liquid precursor to metal oxide powder or thin film; while understanding its formation mechanism. In

  19. Biaxially textured articles formed by powder metallurgy

    Science.gov (United States)

    Goyal, Amit; Williams, Robert K.; Kroeger, Donald M.

    2003-07-29

    A biaxially textured alloy article having a magnetism less than pure Ni includes a rolled and annealed compacted and sintered powder-metallurgy preform article, the preform article having been formed from a powder mixture selected from the group of mixtures consisting of: at least 60 at % Ni powder and at least one of Cr powder, W powder, V powder, Mo powder, Cu powder, Al powder, Ce powder, YSZ powder, Y powder, Mg powder, and RE powder; the article having a fine and homogeneous grain structure; and having a dominant cube oriented {100} orientation texture; and further having a Curie temperature less than that of pure Ni.

  20. Model Stickiness in Spray Drying

    DEFF Research Database (Denmark)

    Petersen, Thomas

    The work presented in this thesis concerns wall deposits encountered in spray drying caused by products that exhibit so-called 'stickiness'. The thesis delves into the understanding of the phenomenon of sticky wall deposits in spray drying and proposes a simple criterion for use in industrial...... design of spray dryers. The experimental work centers around a new technique for measuring when, during drying, a particle becomes non-sticky based on a single droplet drying technique used to study drying kinetics. An acoustic levitator is used to dry a levitated droplet in conditions similar to those...... a droplet would encounter in a spray dryer. The droplet is recorded using a CCD-camera during drying and the subsequent stickiness test. After a user-specifed drying time a piston strikes the partially dried particle at a user-specifed velocity. After the impact the piston surface is inspected...

  1. Magnesium Repair by Cold Spray

    National Research Council Canada - National Science Library

    Champagne, V. K; Leyman, P.F; Helfritch, D. J

    2008-01-01

    .... Army Research Laboratory has developed a cold spray process to reclaim magnesium components that shows significant improvement over existing methods and is in the process of qualification for use on rotorcraft...

  2. Evaluation of milk powder quality by protein oxidative modifications.

    Science.gov (United States)

    Scheidegger, Dana; Radici, Paola M; Vergara-Roig, Víctor A; Bosio, Noelia S; Pesce, Silvia F; Pecora, Rolando P; Romano, José C P; Kivatinitz, Silvia C

    2013-06-01

    The objective of the present research was to evaluate commercially available milk powders according to their protein oxidative modifications and antioxidant capacity, and to evaluate if these characteristics are related to physical quality parameters such as dispersibility or stability during storage. Fifteen commercially processed spray-dried milk powders were evaluated: 6 whole milk powders (WMP), 4 skim milk powders (SMP), and 5 infant formula powders (IFP). Protein oxidative status was measured as protein carbonyl (PC) content, dityrosine content, and extent of protein polymerization. The level of PC was slightly lower in SMP than in WMP, whereas IFP had more than twice as much PC as WMP (2.8 ± 0.4, 2.1 ± 0.2, and 6.5 ± 1.3 nmol/mg of protein for WMP, SMP, and IFP, respectively). No differences were detected in dityrosine accumulation. Although all the possible pairs of parameters were tested for correlations, we found that 4 parameters were linked: PC, whey content, protein aggregate level, and dispersibility. After 9 mo of storage at -20°C or room temperature, all milk samples were analyzed to evaluate changes in protein oxidative status (PC, dityrosine, and protein integrity) and related parameters. Compared with the initial condition, PC increased in all tested samples after 9 mo of storage at -20°C or at room temperature. Stored milk powders had increased PC and decreased dispersibility compared with prestorage levels. Our results highlight the importance of protein oxidative status in milk powder and its relationship to other related quality parameters, such as protein integrity and dispersibility. Our findings suggest that the understanding of such relationships could help in developing quality differentiation for different types of milk powders in the product market. Copyright © 2013 American Dairy Science Association. Published by Elsevier Inc. All rights reserved.

  3. Dry powder formulation of kanamycin with enhanced aerosolization efficiency for drug-resistant tuberculosis.

    Science.gov (United States)

    Momin, Mohammad A M; Sinha, Shubhra; Tucker, Ian G; Doyle, Colin; Das, Shyamal C

    2017-08-07

    Kanamycin, an injectable agent, is currently used to treat drug-resistant tuberculosis (TB). Parenteral kanamycin causes high systemic toxicity which could be avoided by direct delivery to the lungs. This study focused on producing a highly aerosolizable dry-powder of hygroscopic kanamycin by spray-drying with l-leucine. Kanamycin powders were prepared with different concentrations (0, 5, 10, 15 and 20% w/w) of l-leucine using the Buchi B-290 Mini Spray-Dryer. In vitro aerosolization efficiency, particle size, morphology, crystallinity, surface composition, drug-excipient interaction and moisture content of the powders were characterized by a Next Generation Impactor (NGI), laser diffraction, scanning electron microscopy, X-ray diffractometry, XPS, ATR-FTIR and thermogravimetric analysis. The physicochemical and aerosolization stability of the powders were investigated after one-month storage at 25±2°C/15% RH and 25±2°C/75% RH. The cytotoxicity on Calu-3 and A549 cells of the kanamycin powders was evaluated by MTT assay. The spray-dried powder particles were in the inhalable size range (<6.1μm). The powders with l-leucine were wrinkled in shape, amorphous in nature and had low moisture content (<5.0%). Kanamycin with 5% (w/w) of l-leucine showed the best aerosolization efficiency of 73.0±2.5%. The powders remained stable during storage at 25±2°C/15% RH and tolerated by respiratory cell lines. l-leucine improved the aerosolization of kanamycin by surface modification, which may be helpful for the effective treatment of drug-resistant tuberculosis. Copyright © 2017 Elsevier B.V. All rights reserved.

  4. Solid state consolidation nanocrystalline copper-tungsten using cold spray

    Energy Technology Data Exchange (ETDEWEB)

    Hall, Aaron Christopher [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Sarobol, Pylin [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Argibay, Nicolas [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Clark, Blythe [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Diantonio, Christopher [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2015-09-01

    It is well known that nanostructured metals can exhibit significantly improved properties compared to metals with conventional grain size. Unfortunately, nanocrystalline metals typically are not thermodynamically stable and exhibit rapid grain growth at moderate temperatures. This severely limits their processing and use, making them impractical for most engineering applications. Recent work has shown that a number of thermodynamically stable nanocrystalline metal alloys exist. These alloys have been prepared as powders using severe plastic deformation (e.g. ball milling) processes. Consolidation of these powders without compromise of their nanocrystalline microstructure is a critical step to enabling their use as engineering materials. We demonstrate solid-state consolidation of ball milled copper-tantalum nanocrystalline metal powder using cold spray. Unfortunately, the nanocrystalline copper-tantalum powder that was consolidated did not contain the thermodynamically stable copper-tantalum nanostructure. Nevertheless, this does this demonstrates a pathway to preparation of bulk thermodynamically stable nanocrystalline copper-tantalum. Furthermore, it demonstrates a pathway to additive manufacturing (3D printing) of nanocrystalline copper-tantalum. Additive manufacturing of thermodynamically stable nanocrystalline metals is attractive because it enables maximum flexibility and efficiency in the use of these unique materials.

  5. Study of functional and technological properties of plant powders for use in confectionery industry

    Directory of Open Access Journals (Sweden)

    M. Ianchyk

    2016-12-01

    Full Text Available The article is devoted to research of functional and technological properties of powders from banana, carrots, strawberry, apple, spinach and orange received by cold spray drying. Expediency of vegetable and fruit powders use in the confectionery industry, including their addition during production of confectionery semi-finished products has been proved. Organoleptic properties of powders have been defined, namely: appearance and consistence, taste, smell and color, results are presented in the table. By the microscopic method dispersion of powders from banana, carrots, strawberry, apple, spinach, orange has been studied, results of researches are presented by charts. Also technological indicators of plant powders have been investigated, namely: the ability to bind moisture, water absorption coefficient, the emulsifying ability and ability to hold fat.

  6. Improvement of Physico-mechanical Properties of Partially Amorphous Acetaminophen Developed from Hydroalcoholic Solution Using Spray Drying Technique

    Science.gov (United States)

    Sadeghi, Fatemeh; Torab, Mansour; Khattab, Mostafa; Homayouni, Alireza; Afrasiabi Garekani, Hadi

    2013-01-01

    Objective(s): This study was performed aiming to investigate the effect of particle engineering via spray drying of hydroalcoholic solution on solid states and physico-mechanical properties of acetaminophen. Materials and Methods: Spray drying of hydroalcoholic solution (25% v/v ethanol/water) of acetaminophen (5% w/v) in the presence of small amounts of polyninylpyrrolidone K30 (PVP) (0, 1.25, 2.5 and 5% w/w based on acetaminophen weight) was carried out. The properties of spray dried particles namely morphology, surface characteristics, particle size, crystallinity, dissolution rate and compactibility were evaluated. Results: Spray drying process significantly changed the morphology of acetaminophen crystals from acicular (rod shape) to spherical microparticle. Differential scanning calorimetery (DSC) and x-ray powder diffraction (XRPD) studies ruled out any polymorphism in spray dried samples, however, a major reduction in crystallinity up to 65%, especially for those containing 5% w/w PVP was observed. Spray dried acetaminophen particles especially those obtained in the presence of PVP exhibited an obvious improvement of the dissolution and compaction properties. Tablets produced from spray dried samples exhibited excellent crushing strengths and no tendency to cap. Conclusions: The findings of this study revealed that spray drying of acetaminophen from hydroalcoholic solution in the presence of small amount of PVP produced partially amorphous particles with improved dissolution and excellent compaction properties. PMID:24379968

  7. Improvement of Physico-mechanical Properties of Partially Amorphous Acetaminophen Developed from Hydroalcoholic Solution Using Spray Drying Technique

    Directory of Open Access Journals (Sweden)

    Fatemeh Sadeghi

    2013-10-01

    Full Text Available   Objective(s: This study was performed aiming to investigate the effect of particle engineering via spray drying of hydroalcoholic solution on solid states and physico-mechanical properties of acetaminophen.   Materials and Methods: Spray drying of hydroalcoholic solution (25% v/v ethanol/water of acetaminophen (5% w/v in the presence of small amounts of polyninylpyrrolidone K30 (PVP (0, 1.25, 2.5 and 5% w/w based on acetaminophen weight was carried out. The properties of spray dried particles namely morphology, surface characteristics, particle size, crystallinity, dissolution rate and compactibility were evaluated. Results: Spray drying process significantly changed the morphology of acetaminophen crystals from acicular (rod shape to spherical microparticle. Differential scanning calorimetery (DSC and x-ray powder diffraction (XRPD studies ruled out any polymorphism in spray dried samples, however, a major reduction in crystallinity up to 65%, especially for those containing 5% w/w PVP was observed. Spray dried acetaminophen particles especially those obtained in the presence of PVP exhibited an obvious improvement of the dissolution and compaction properties. Tablets produced from spray dried samples exhibited excellent crushing strengths and no tendency to cap. Conclusions: The findings of this study revealed that spray drying of acetaminophen from hydroalcoholic solution in the presence of small amount of PVP produced partially amorphous particles with improved dissolution and excellent compaction properties.

  8. Roller compaction: Effect of relative humidity of lactose powder.

    Science.gov (United States)

    Omar, Chalak S; Dhenge, Ranjit M; Palzer, Stefan; Hounslow, Michael J; Salman, Agba D

    2016-09-01

    The effect of storage at different relative humidity conditions, for various types of lactose, on roller compaction behaviour was investigated. Three types of lactose were used in this study: anhydrous lactose (SuperTab21AN), spray dried lactose (SuperTab11SD) and α-lactose monohydrate 200M. These powders differ in their amorphous contents, due to different manufacturing processes. The powders were stored in a climatic chamber at different relative humidity values ranging from 10% to 80% RH. It was found that the roller compaction behaviour and ribbon properties were different for powders conditioned to different relative humidities. The amount of fines produced, which is undesirable in roller compaction, was found to be different at different relative humidity. The minimum amount of fines produced was found to be for powders conditioned at 20-40% RH. The maximum amount of fines was produced for powders conditioned at 80% RH. This was attributed to the decrease in powder flowability, as indicated by the flow function coefficient ffc and the angle of repose. Particle Image Velocimetry (PIV) was also applied to determine the velocity of primary particles during ribbon production, and it was found that the velocity of the powder during the roller compaction decreased with powders stored at high RH. This resulted in less powder being present in the compaction zone at the edges of the rollers, which resulted in ribbons with a smaller overall width. The relative humidity for the storage of powders has shown to have minimal effect on the ribbon tensile strength at low RH conditions (10-20%). The lowest tensile strength of ribbons produced from lactose 200M and SD was for powders conditioned at 80% RH, whereas, ribbons produced from lactose 21AN at the same condition of 80% RH showed the highest tensile strength. The storage RH range 20-40% was found to be an optimum condition for roll compacting three lactose powders, as it resulted in a minimum amount of fines in the

  9. MECHANICAL PROPERTIES AND CORROSION PROTECTION OF CARBON STEEL COATED WITH AN EPOXY BASED POWDER COATING CONTAINING MONTMORILONITE FUNCTIONALIZED WITH SILANE

    Directory of Open Access Journals (Sweden)

    Paula Tibola Bertuoli

    2014-06-01

    Full Text Available In the present work the MMT-Na+ clay was functionalized with 3-aminopropyltriethoxysilane (γ-APS and incorporated in a commercial formulation epoxy-based powder coating in a proportion of 8 wt% and applied on 1008 carbon steel panels by electrostatic spray. Adhesion, flexibility, impact and corrosion performance in salt spray chamber tests were performed to evaluate the coatings. The presence of clay did not affect the mechanical properties of the film, however greater subcutaneous migration was assessed after the completion of salt spray testing, which can compromise the use of paints obtained as primers.

  10. Sinterable Ceramic Powders from Laser-Heated Gases.

    Science.gov (United States)

    1988-02-01

    Reactions 25 3. Crystal Structure of Silicon Powders Produced from Laser-Heated Silane 37 IV . Post Synthesis Processing 1. Wetting and Dispersion of Silicon...Society, Session IV , High Temperature Materials Synthesis, Honolulu, Hawaii, Oct. 18-23, 1987 p87-05 IAS S! SIZM CAauiC POWDES: Sy XDS, c ZMUISTICS...ether. carboxylic acid. and aldehyde clases : water is also included.Acrigto William and Goodman.’ a single crystalline sili- The single-crstalline

  11. Machining tools in AISI M2 high-speed steel obtained by spray forming process; Ferramentas de usinagem em aco rapido AISI M2 obtido por conformacao por 'spray'

    Energy Technology Data Exchange (ETDEWEB)

    Jesus, Edilson Rosa Barbosa de. E-mail: erbjesus@usp.br

    2004-07-01

    The aim of the present work was the obtention of AISI M2 high-speed steel by spray forming technique and the material evaluation when used as machining tool. The obtained material was hot rolled at 50% and 72% reduction ratios, and from which it was manufactured inserts for machining tests. The performance of inserts made of the spray formed material was compared to inserts obtained from conventional and powder metallurgy (MP) processed materials. The spray formed material was chemical, physical, mechanical and microstructural characterised. For further characterisation, the materials were submitted to machining tests for performance evaluation under real work condition. The results of material characterisation highlight the potential of the spray forming technique, in the obtention of materials with good characteristics and properties. Under the current processing, hot rolling and heat treatments condition, the analysis of the results of the machining tests revealed a very similar behaviour among the tested materials. Proceeding a criterious analysis of the machining results tests, it was verified that the performance presented by the powder metallurgy material (MP) was slight superior, followed by conventional obtained material (MConv), which presented a insignificant advantage over the spray formed and hot rolled (72% reduction ratio) material. The worst result was encountered for the spray forming and hot rolled (50% reduction ratio) material that presented the highest wear values. (author)

  12. Mesoporous high surface area Ce0.9Gd0.1O1.95 synthesized by spray drying

    DEFF Research Database (Denmark)

    Lundberg, Mats; Wang, Hsiang-Jen; Blennow Tullmar, Peter

    2011-01-01

    Mesoporous gadolinium doped cerium dioxide with high surface area was produced by spray drying using Pluronic 123 as surfactant. The powder, when calcined at 400 °C, had a BET surface area of 136 m2 g−1 and was polycrystalline as confirmed by XRD and TEM. XEDS confirmed Ce, Gd and O, as the only ...

  13. Evaluation of excipients for enhanced thermal stabilization of a human type 5 adenoviral vector through spray drying.

    Science.gov (United States)

    LeClair, Daniel A; Cranston, Emily D; Xing, Zhou; Thompson, Michael R

    2016-06-15

    We have produced a thermally stable recombinant human type 5 adenoviral vector (AdHu5) through spray drying with three excipient formulations (l-leucine, lactose/trehalose and mannitol/dextran). Spray drying leads to immobilization of the viral vector which is believed to prevent viral protein unfolding, aggregation and inactivation. The spray dried powders were characterized by scanning electron microscopy, differential scanning calorimetry, Karl Fischer titrations, and X-ray diffraction to identify the effects of temperature and atmospheric moisture on the immobilizing matrix. Thermal stability of the viral vector was confirmed in vitro by infection of A549 lung epithelial cells. Mannitol/dextran powders showed the greatest improvement in thermal stability with almost no viral activity loss after storage at 20°C for 90days (0.7±0.3 log TCID50) which is a significant improvement over the current -80°C storage protocol. Furthermore, viral activity was retained over short term exposure (72h) to temperatures as high as 55°C. Conversely, all powders exhibited activity loss when subjected to moisture due to amplified molecular motion of the matrix. Overall, a straightforward method ideal for the production of thermally stable vaccines has been demonstrated through spray drying AdHu5 with a blend of mannitol and dextran and storing the powder under low humidity conditions. Copyright © 2016 Elsevier B.V. All rights reserved.

  14. Spray drying of lipid-based systems loaded with Camellia sinensis polyphenols.

    Science.gov (United States)

    Secolin, Vanessa A; Souza, Claudia R F; Oliveira, Wanderley P

    2017-03-01

    In this work, spray-dried lipid systems based on soy phosphatidylcholine, cholesterol and lauroyl polyoxylglycerides for entrapping Green tea polyphenols were produced. The aim was to study the effects of the encapsulating composition and spray drying conditions on the system performance and physicochemical product properties. The spray dryer powder production yield falls around 50.7 ± 2.8%, which is typical for lab scale spray dryers. Wrinkled and rounded particles, with low surface porosities were generated, independent of the drying carriers (trehalose or lactose) used. The product showed high encapsulation efficiency of Green tea polyphenols, which was promptly redispersible in water. It presented low density, and good compressive and flow properties. The results herein reported confirm the feasibility of the entrapment of Green tea polyphenols in lipid-based compositions by spray drying in presence of the drying carriers evaluated. The spray-dried microparticles show high potential to be used as additive in food, nutraceutical and pharmaceutical products.

  15. Combating Wear of ASTM A36 Steel by Surface Modification Using Thermally Sprayed Cermet Coatings

    Directory of Open Access Journals (Sweden)

    Vineet Shibe

    2016-01-01

    Full Text Available Thermal spray coatings can be applied economically on machine parts to enhance their requisite surface properties like wear, corrosion, erosion resistance, and so forth. Detonation gun (D-Gun thermal spray coatings can be applied on the surface of carbon steels to improve their wear resistance. In the present study, alloy powder cermet coatings WC-12% Co and Cr3C2-25% NiCr have been deposited on ASTM A36 steel with D-Gun thermal spray technique. Sliding wear behavior of uncoated ASTM A36 steel and D-Gun sprayed WC-12% Co and Cr3C2-25% NiCr coatings on base material is observed on a Pin-On-Disc Wear Tester. Sliding wear performance of WC-12% Co coating is found to be better than the Cr3C2-25% NiCr coating. Wear performance of both these cermet coatings is found to be better than uncoated ASTM A36 steel. Thermally sprayed WC-12% Co and Cr3C2-25% NiCr cermet coatings using D-Gun thermal spray technique is found to be very useful in improving the sliding wear resistance of ASTM A36 steel.

  16. Cold Spray Deposition of Freestanding Inconel Samples and Comparative Analysis with Selective Laser Melting

    Science.gov (United States)

    Bagherifard, Sara; Roscioli, Gianluca; Zuccoli, Maria Vittoria; Hadi, Mehdi; D'Elia, Gaetano; Demir, Ali Gökhan; Previtali, Barbara; Kondás, Ján; Guagliano, Mario

    2017-10-01

    Cold spray offers the possibility of obtaining almost zero-porosity buildups with no theoretical limit to the thickness. Moreover, cold spray can eliminate particle melting, evaporation, crystallization, grain growth, unwanted oxidation, undesirable phases and thermally induced tensile residual stresses. Such characteristics can boost its potential to be used as an additive manufacturing technique. Indeed, deposition via cold spray is recently finding its path toward fabrication of freeform components since it can address the common challenges of powder-bed additive manufacturing techniques including major size constraints, deposition rate limitations and high process temperature. Herein, we prepared nickel-based superalloy Inconel 718 samples with cold spray technique and compared them with similar samples fabricated by selective laser melting method. The samples fabricated using both methods were characterized in terms of mechanical strength, microstructural and porosity characteristics, Vickers microhardness and residual stresses distribution. Different heat treatment cycles were applied to the cold-sprayed samples in order to enhance their mechanical characteristics. The obtained data confirm that cold spray technique can be used as a complementary additive manufacturing method for fabrication of high-quality freestanding components where higher deposition rate, larger final size and lower fabrication temperatures are desired.

  17. Nano and microparticle engineering of water insoluble drugs using a novel spray-drying process.

    Science.gov (United States)

    Schafroth, Nina; Arpagaus, Cordin; Jadhav, Umesh Y; Makne, Sushil; Douroumis, Dennis

    2012-02-01

    In the current study nano and microparticle engineering of water insoluble drugs was conducted using a novel piezoelectric spray-drying approach. Cyclosporin A (CyA) and dexamethasone (DEX) were encapsulated in biodegradable poly(D,L-lactide-co-glycolide) (PLGA) grades of different molecular weights. Spray-drying studies carried out with the Nano Spray Dryer B-90 employed with piezoelectric driven actuator. The processing parameters including inlet temperature, spray mesh diameter, sample flow rate, spray rate, applied pressure and sample concentration were examined in order to optimize the particle size and the obtained yield. The process parameters and the solute concentration showed a profound effect on the particle engineering and the obtained product yield. The produced powder presented consistent and reproducible spherical particles with narrow particle size distribution. Cyclosporin was found to be molecularly dispersed while dexamethasone was in crystalline state within the PLGA nanoparticles. Further evaluation revealed excellent drug loading, encapsulation efficiency and production yield. In vitro studies demonstrated sustained release patterns for the active substances. This novel spray-drying process proved to be efficient for nano and microparticle engineering of water insoluble active substances. Copyright © 2011 Elsevier B.V. All rights reserved.

  18. Use of cheese whey for biomass production and spray drying of probiotic lactobacilli.

    Science.gov (United States)

    Lavari, Luisina; Páez, Roxana; Cuatrin, Alejandra; Reinheimer, Jorge; Vinderola, Gabriel

    2014-08-01

    The double use of cheese whey (culture medium and thermoprotectant for spray drying of lactobacilli) was explored in this study for adding value to this wastewater. In-house formulated broth (similar to MRS) and dairy media (cheese and ricotta whey and whey permeate) were assessed for their capacity to produce biomass of Lactobacillus paracasei JP1, Lb. rhamnosus 64 and Lb. gasseri 37. Simultaneously, spray drying of cheese whey-starch solution (without lactobacilli cells) was optimised using surface response methodology. Cell suspensions of the lactobacilli, produced in in house-formulated broth, were spray-dried in cheese whey-starch solution and viability monitored throughout the storage of powders for 2 months. Lb. rhamnosus 64 was able to grow satisfactorily in at least two of the in-house formulated culture media and in the dairy media assessed. It also performed well in spray drying. The performance of the other strains was less satisfactory. The growth capacity, the resistance to spray drying in cheese whey-starch solution and the negligible lost in viability during the storage (2 months), makes Lb. rhamnosus 64 a promising candidate for further technological studies for developing a probiotic dehydrated culture for foods, utilising wastewaters of the dairy industry (as growth substrate and protectant) and spray drying (a low-cost widely-available technology).

  19. Engineering spray-dried rosemary extracts with improved physicomechanical properties: a design of experiments issue

    Directory of Open Access Journals (Sweden)

    Luiza T. Chaul

    Full Text Available ABSTRACT A 33 Box–Behnken design and Response Surface Methodology were performed to evaluate the influence of extract feed rate, drying air inlet temperature and spray nozzle airflow rate on the process yield, stability parameters (moisture content and water activity and on several physicomechanical properties of spray-dried rosemary extracts. Powder yield ranged from 17.1 to 74.96%. The spray-dried rosemary extracts showed moisture content and water activity below 5% and 0.5%, respectively, which indicate their chemical and microbiological stabilities. Even without using drying aids, some sets of experimental conditions rendered dried products with suitable flowability and compressibility characteristics for direct preparation of solid dosage forms. Analysis of variance and Response Surface Methodology proved that studied factors significantly affected most of the spray-dried rosemary extract quality indicators at different levels. The main processing parameter affecting the spray-dried rosemary extract characteristics was inlet temperature. The best combination of parameters used to obtain a reasonable yield of stable dry rosemary extracts with adequate technological properties for pharmaceutical purpose involves an extract feed rate of 2 ml/min, 80 °C inlet temperature and 40 l/min SA. The design of experiments approach is an interesting strategy for engineering spray-dried rosemary extracts with improved characteristics for pharmaceutical industrial purpose.

  20. Development of Stable Influenza Vaccine Powder Formulations: Challenges and Possibilities

    Science.gov (United States)

    Amorij, J-P.; Huckriede, A.; Wilschut, J.; Frijlink, H. W.

    2008-01-01

    Influenza vaccination represents the cornerstone of influenza prevention. However, today all influenza vaccines are formulated as liquids that are unstable at ambient temperatures and have to be stored and distributed under refrigeration. In order to stabilize influenza vaccines, they can be brought into the dry state using suitable excipients, stabilizers and drying processes. The resulting stable influenza vaccine powder is independent of cold-chain facilities. This can be attractive for the integration of the vaccine logistics with general drug distribution in Western as well as developing countries. In addition, a stockpile of stable vaccine formulations of potential vaccines against pandemic viruses can provide an immediate availability and simple distribution of vaccine in a pandemic outbreak. Finally, in the development of new needle-free dosage forms, dry and stable influenza vaccine powder formulations can facilitate new or improved targeting strategies for the vaccine compound. This review represents the current status of dry stable inactivated influenza vaccine development. Attention is given to the different influenza vaccine types (i.e. whole inactivated virus, split, subunit or virosomal vaccine), the rationale and need for stabilized influenza vaccines, drying methods by which influenza vaccines can be stabilized (i.e. lyophilization, spray drying, spray-freeze drying, vacuum drying or supercritical fluid drying), the current status of dry influenza vaccine development and the challenges for ultimate market introduction of a stable and effective dry-powder influenza vaccine. PMID:18338241

  1. Plasma Spray-CVD: A New Thermal Spray Process to Produce Thin Films from Liquid or Gaseous Precursors

    Science.gov (United States)

    Gindrat, M.; Höhle, H.-M.; von Niessen, K.; Guittienne, Ph.; Grange, D.; Hollenstein, Ch.

    2011-06-01

    New dedicated coating processes which are based on the well-known LPPS™ technology but operating at lower work pressure (100 Pa) are being actively developed. These hybrid technologies contribute to improve the efficiencies in the turbine industry such as aero-engines and land-based gas turbines. They also have a great potential in the domain of new energy concepts in applications like Solid Oxide Fuel Cells, membranes, and photovoltaic with the adoption of new ways of producing coatings by thermal spray. Such processes include Plasma Spray-Thin Film (PS-TF) which gives the possibility to coat thin and dense layers from splats through a classical thermal spray approach but at high velocities (400-800 m/s) and enthalpy (8000-15000 kJ/kg). Plasma Spray-PVD (PS-PVD) which allows producing thick columnar-structured Thermal Barrier Coatings (100-300 μm) from the vapor phase with the employment of the high enthalpy gun and specific powder feedstock material. On the other hand, the Plasma Spray-CVD (PS-CVD) process uses modified conventional thermal spray components operated below 100 Pa which allows producing CVD-like coatings (article, we present an overview of the possibilities and limitations encountered while producing thin film coatings using liquid and gaseous precursors with this new type of low pressure plasma spray equipment and point out the challenges faced to obtain efficient injection and mixing of the precursors in the plasma jet. In particular, SiO x thin films from Hexamethyldisiloxane (HMDSO or C6H18OSi2) can be deposited on wafers at deposition rates of up to 35 nm/s at an efficiency of about 50%. The process was also used for producing metal oxide coatings (Al2O3, ZnO, and SnO2) by evaporating different metals in combination with an oxygen gas flow. The effect of process parameters on the deposition rate, coating build up, uniformity, and quality of the coatings are discussed. An overview of different potential applications of this new technology

  2. Microencapsulation of soybean oil by spray drying using oleosomes

    Science.gov (United States)

    Maurer, S.; Ghebremedhin, M.; Zielbauer, B. I.; Knorr, D.; Vilgis, T. A.

    2016-02-01

    The food industry has discovered that oleosomes are beneficial as carriers of bioactive ingredients. Oleosomes are subcellular oil droplets typically found in plant seeds. Within seeds, they exist as pre-emulsified oil high in unsaturated fatty acids, stabilised by a monolayer of phospholipids and proteins, called oleosins. Oleosins are anchored into the oil core with a hydrophobic domain, while the hydrophilic domains remain on the oleosome surface. To preserve the nutritional value of the oil and the function of oleosomes, microencapsulation by means of spray drying is a promising technique. For the microencapsulation of oleosomes, maltodextrin was used. To achieve a high oil encapsulation efficiency, optimal process parameters needed to be established. In order to better understand the mechanisms of drying behind powder formation and the associated powder properties, the findings obtained using different microscopic and spectroscopic measurements were correlated with each other. By doing this, it was found that spray drying of pure oleosome emulsions resulted in excessive component segregation and thus in a poor encapsulation efficiency. With the addition of maltodextrin, the oil encapsulation efficiency was significantly improved.

  3. Formulation and process considerations for the design of sildenafil-loaded polymeric microparticles by vibrational spray-drying.

    Science.gov (United States)

    Beck-Broichsitter, Moritz; Bohr, Adam; Aragão-Santiago, Leticia; Klingl, Andreas; Kissel, Thomas

    2017-09-01

    The current study reports the preparation and characterization of sildenafil-loaded poly(lactide-co-glycolide) (PLGA)-based microparticles (MPs) by means of vibrational spray-drying. Emphasis was placed on relevant formulation and process parameters with influence on the properties of obtained powders. Materials and methods, results and discussion: The solid state solubility of sildenafil in spray-dried PLGA-MPs amounted to 17 wt.%. Thus, a drug loading below and above the determined solubility limit resulted in solid solutions and phase separation (i.e. solid dispersions), respectively. Furthermore, interactions between sildenafil and the PLGA matrix were observed for the spray-dried MPs. Optimization of spray-drying conditions allowed for a fabrication of defined MPs (size range of ∼4-8 μm) displaying a high sildenafil encapsulation efficiency (>90%) and sustained sildenafil release (from ∼4 to >12 h). The individual drug release rates from the spray-dried formulations were mainly a function of the drug loading, applied polymer and MP size. Finally, a scale-up of the preparation process did not result in a relevant change of the physicochemical and in vitro drug release properties of the prepared powders. Identification of relevant formulation and spray-drying parameters enabled the fabrication of tailored sildenafil-loaded PLGA-based MPs, which meet the needs of the individual application (e.g. controlled drug delivery to the lungs).

  4. Improved bonding strength of bioactive cermet Cold Gas Spray coatings.

    Science.gov (United States)

    Gardon, M; Concustell, A; Dosta, S; Cinca, N; Cano, I G; Guilemany, J M

    2014-12-01

    The fabrication of cermet biocompatible coatings by means Cold Gas Spray (CGS) provides prosthesis with outstanding mechanical properties and the required composition for enhancing the bioactivity of prosthetic materials. In this study, hydroxyapatite/Titanium coatings were deposited by means of CGS technology onto titanium alloy substrates with the aim of building-up well-bonded homogeneous coatings. Powders were blended in different percentages and sprayed; as long as the amount of hydroxyapatite in the feedstock increased, the quality of the coating was reduced. Besides, the relation between the particle size distribution of ceramic and metallic particles is of significant consideration. Plastic deformation of titanium particles at the impact eased the anchoring of hard hydroxyapatite particles present at the top surface of the coating, which assures the looked-for interaction with the cells. Coatings were immersed in Hank's solution for 1, 4 and 7 days; bonding strength value was above 60 MPa even after 7 days, which enhances common results of HAp coatings obtained by conventional thermal spray technologies. Copyright © 2014 Elsevier B.V. All rights reserved.

  5. Powdered tucupi condiment: sensory and hygroscopic evaluation

    Directory of Open Access Journals (Sweden)

    Telma dos Santos COSTA

    Full Text Available Abstract Tucupi is a fermented liquid obtained from cassava (Manihot esculenta Crantz, very much appreciated by the traditional cuisine of Northern Brazil. However, there are no scientific reports on its use in the formulation of products. Thus, the present study aimed to elaborate a powdered condiment with tucupi, as well as to assess the product’s sensory acceptability and its hygroscopic behavior. The powdered tucupi used in the formulation of the condiment was obtained by drying in a spray dryer. The product underwent sensory evaluation for its acceptability regarding the attributes of color, aroma, flavor, and overall impression and a purchase intention test was applied by hedonic scale. The acceptability index was 80% for overall impression and the purchase intention test indicated that 94% of the judges would be willing to buy the product. The product’s moisture sorption isotherms presented type-II behavior for adsorption and type-III for desorption, at 25 °C. The hygroscopic behavior indicated that the product is more susceptible to spoilage changes when stored in an environment with relative humidity above 60% and the Peleg model showed an excellent performance on predicting the product’s moisture sorption isotherms.

  6. Properties of Spray Dried Food and Spray Drying Characteristics

    Science.gov (United States)

    Katoh, Fumio

    The following conclusions are obtained, studying properties of spray dried food and drying characteristics. (a) Dried particles are similar to spray droplets in size distribution (y=2.5), and particle count distribution is arranged as (dn/dx = ae-bx). (b) The ratio of the particle diameters before and after drying is calculated with moisture before and after drying, and porosity is given as (εp = ww4). (c) The standard drying method is presented to evaluate accurately drying problems at a certain standard. (d) Equilibrium moisture at 20 up to 100°C are summarized in terms of adsorption potential. (e) It makes clear that calulation based on the theory of residence time and drying time represents well complex spray drying characteristics.

  7. Wetting of Water on Graphene

    KAUST Repository

    Bera, Bijoyendra

    2016-11-28

    The wetting properties of graphene have proven controversial and difficult to assess. The presence of a graphene layer on top of a substrate does not significantly change the wetting properties of the solid substrate, suggesting that a single graphene layer does not affect the adhesion between the wetting phase and the substrate. However, wetting experiments of water on graphene show contact angles that imply a large amount of adhesion. Here, we investigate the wetting of graphene by measuring the mass of water vapor adsorbing to graphene flakes of different thickness at different relative humidities. Our experiments unambiguously show that the thinnest of graphene flakes do not adsorb water, from which it follows that the contact angle of water on these flakes is ~180o. Thicker flakes of graphene nanopowder, on the other hand, do adsorb water. A calculation of the van der Waals (vdW) interactions that dominate the adsorption in this system confirms that the adhesive interactions between a single atomic layer of graphene and water are so weak that graphene is superhydrophobic. The observations are confirmed in an independent experiment on graphene-coated water droplets that shows that it is impossible to make liquid \\'marbles\\' with molecularly thin graphene.

  8. Surface structure determines dynamic wetting

    Science.gov (United States)

    Shiomi, Junichiro; Wang, Jiayu; Do-Quang, Minh; Cannon, James; Yue, Feng; Suzuki, Yuji; Amberg, Gustav

    2014-11-01

    Dynamic wetting, the spontaneous spreading process after droplet contacts a solid surface, is important in various engineering processes, such as in printing, coating, and lubrication. In the recent years, experiments and numerical simulations have greatly progressed the understanding in the dynamic wetting particularly on ``flat'' substrates. To gain further insight into the governing physics of the dynamic wetting, we perform droplet-wetting experiments on microstructured surfaces, just a few micrometers in size, with complementary numerical simulations, and investigate the dependence of the spreading rate on the microstructure geometries and fluid properties. We reveal that the influence of microstructures can be quantified in terms of a line friction coefficient for the energy dissipation rate at the contact line, and that this can be described in a simple formula in terms of the geometrical parameters of the roughness and the line-friction coefficient of the planar surface. The systematic study is also of practical importance since structures and roughness are omnipresent and their influence on spreading rate would give us additional degrees of freedom to control the dynamic wetting. This work was financially supported in part by, the Japan Society for the Promotion of Science (J.W., J.C., and J.S) and Swedish Governmental Agency for Innovation Systems (M.D.-Q. and G.A.).

  9. Nutritional Profile and Carbohydrate Characterization of Spray-Dried Lentil, Pea and Chickpea Ingredients.

    Science.gov (United States)

    Tosh, Susan M; Farnworth, Edward R; Brummer, Yolanda; Duncan, Alison M; Wright, Amanda J; Boye, Joyce I; Marcotte, Michèle; Benali, Marzouk

    2013-07-25

    Although many consumers know that pulses are nutritious, long preparation times are frequently a barrier to consumption of lentils, dried peas and chickpeas. Therefore, a product has been developed which can be used as an ingredient in a wide variety of dishes without presoaking or precooking. Dried green peas, chickpeas or lentils were soaked, cooked, homogenized and spray-dried. Proximate analyses were conducted on the pulse powders and compared to an instant mashed potato product. Because the health benefits of pulses may be due in part to their carbohydrate content, a detailed carbohydrate analysis was carried out on the pulse powders. Pulse powders were higher in protein and total dietary fibre and lower in starch than potato flakes. After processing, the pulse powders maintained appreciable amounts of resistant starch (4.4%-5.2%). Total dietary fibre was higher in chickpeas and peas (26.2% and 27.1% respectively) than lentils (21.9%), whereas lentils had the highest protein content (22.7%). Pulse carbohydrates were rich in glucose, arabinose, galactose and uronic acids. Stachyose, a fermentable fibre, was the most abundant oligosaccharide, making up 1.5%-2.4% of the dried pulse powders. Spray-drying of cooked, homogenized pulses produces an easy to use ingredient with strong nutritional profile.

  10. Nutritional Profile and Carbohydrate Characterization of Spray-Dried Lentil, Pea and Chickpea Ingredients

    Directory of Open Access Journals (Sweden)

    Susan M. Tosh

    2013-07-01

    Full Text Available Although many consumers know that pulses are nutritious, long preparation times are frequently a barrier to consumption of lentils, dried peas and chickpeas. Therefore, a product has been developed which can be used as an ingredient in a wide variety of dishes without presoaking or precooking. Dried green peas, chickpeas or lentils were soaked, cooked, homogenized and spray-dried. Proximate analyses were conducted on the pulse powders and compared to an instant mashed potato product. Because the health benefits of pulses may be due in part to their carbohydrate content, a detailed carbohydrate analysis was carried out on the pulse powders. Pulse powders were higher in protein and total dietary fibre and lower in starch than potato flakes. After processing, the pulse powders maintained appreciable amounts of resistant starch (4.4%–5.2%. Total dietary fibre was higher in chickpeas and peas (26.2% and 27.1% respectively than lentils (21.9%, whereas lentils had the highest protein content (22.7%. Pulse carbohydrates were rich in glucose, arabinose, galactose and uronic acids. Stachyose, a fermentable fibre, was the most abundant oligosaccharide, making up 1.5%–2.4% of the dried pulse powders. Spray-drying of cooked, homogenized pulses produces an easy to use ingredient with strong nutritional profile.

  11. Microencapsulation of Nigella sativa oleoresin by spray drying for food and nutraceutical applications.

    Science.gov (United States)

    Edris, Amr E; Kalemba, Danuta; Adamiec, Janusz; Piątkowski, Marcin

    2016-08-01

    Oleoresin of Nigella sativa L. (Black cumin) was obtained from the seeds using hexane extraction at room temperature. The oleoresin was emulsified in an aqueous solution containing gum Arabic/maltodextrin (1:1 w/w) and then encapsulated in powder form by spray drying. The characteristics of the obtained powder including moisture content, bulk density, wettability, morphology, encapsulation efficiency were evaluated. The effect of the spray drying on the chemical composition of the volatile oil fraction of N. sativa oleoresin was also evaluated using gas chromatographic-mass spectroscopic analysis. Results indicated that the encapsulation efficiency of the whole oleoresin in the powder can range from 84.2±1.5% to 96.2±0.2% depending on the conditions of extracting the surface oil from the powder. On the other hand the encapsulation efficiency of the volatile oil fraction was 86.2% ±4.7. The formulated N. sativa L. oleoresin powder can be used in the fortification of processed food and nutraceuticals. Copyright © 2016 Elsevier Ltd. All rights reserved.

  12. Elemental mercury removal using a wet scrubber.

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez, E.; Livengood, C. D.; Martin, K.; Mendelsohn, M. H.; Zhou, C. Q.

    1999-05-19

    Mercury (Hg) is a toxic metal that is emitted into the environment by both natural and human activities. Acute and chronic exposure to mercury and methyl mercury in humans results in central nervous system damage, kidney damage, and even death. Although some Hg emission sources have been regulated, coal-fired utilities have not been. In anticipation of federal regulations on mercury emissions from coal-fired power plants, Argonne National Laboratory (ANL) has designed a flue gas simulation system to study the removal of elemental mercury. The simulated flue gas enters the system and combines with the inlet mercury vapor (from a calibrated permeation tube), carried by nitrogen gas. This combined gas continues past the flow meter and the pressure gage to the reactor inlet. Inside the reactor chamber, the flue gas is sprayed with NOXSORB{reg_sign}, a chloric acid solution, which reacts with elemental mercury. The amount of reaction (oxidation) of elemental mercury is important since mercury in an oxidized form is highly soluble, In this form, the Hg can be picked up downstream by a wet scrubber from fossil-fuel burning utilities. Experiments on mercury removal from flue gases have been conducted at ANL, with the participation of a senior design team from Purdue University Calumet. Temperature variations ranging from room temperature to 350 F have been studied. Other parameters, such as the concentration of NOXSORB{reg_sign}, were also tested. Furthermore, pump speed and sprayer droplet sizes of the NOXSORB{reg_sign} solution were studied. A literature survey on the current and proposed mercury control legislation, along with the existing control technologies, has been performed as part of the senior design project. With guidance from ANL, an understanding of the simulation system has been developed. This information has been used to determine the mass transfer. Another literature survey was performed on the reaction kinetics of mercury. The information obtained was

  13. Demystifying Mystery Powders.

    Science.gov (United States)

    Kotar, Michael

    1989-01-01

    Describes science activities which use simple chemical tests to distinguish between materials and to determine some of their properties. Explains the water, iodine, heat, acid, baking soda, acid/base indicator, glucose, and sugar tests. Includes activities to enhance chemical testing and a list of suggested powders for use. (RT)

  14. Vacuum Plasma Spray Forming of Copper Alloy Liners for Regeneratively Cooled Liquid Rocket Combustion Chambers

    Science.gov (United States)

    Zimmerman, Frank

    2003-01-01

    Vacuum plasma spray (VPS) has been demonstrated as a method to form combustion chambers from copper alloys NARloy-Z and GRCop-84. Vacuum plasma spray forming is of particular interest in the forming of CuCrNb alloys such as GRCop-84, developed by NASA s Glenn Research Center, because the alloy cannot be formed using conventional casting and forging methods. This limitation is related to the levels of chromium and niobium in the alloy, which exceed the solubility limit in copper. Until recently, the only forming process that maintained the required microstructure of CrNb intermetallics was powder metallurgy formation of a billet from powder stock, followed by extrusion. This severely limits its usefulness in structural applications, particularly the complex shapes required for combustion chamber liners. This paper discusses the techniques used to form combustion chambers from CuCrNb and NARloy-Z, which will be used in regeneratively cooled liquid rocket combustion chambers.

  15. Microstructure and creep behaviour of plasma sprayed yttria stabilized zirconia thermal barrier coatings

    Energy Technology Data Exchange (ETDEWEB)

    Soltani, R.; Coyle, T.W.; Mostaghimi [Toronto Univ., ON (Canada)

    2008-07-01

    The purpose of this study was to determine the creep/sintering characteristics of thermally sprayed zirconia coatings and attempt to understand the influence of microstructure on the creep resistance of deposits. The major modification, compared with more typical practice, was employment of powder feedstock with agglomerated sub-micron size particles (Nanox), which is compared to one of the best commercially available powders (HOSP). Thick plasma sprayed coatings were prepared and their physical and mechanical properties were characterized. Creep/sintering experiments were then conducted to investigate the response of the materials when exposed to high temperatures under load. The results showed that it could be possible to correlate the splat thickness to the creep behaviour of the coatings. (orig.)

  16. Investigations of a spray-drying method for producing nanoporous / nano-particulate microparticles (NPMPs) of proteins and protein-excipient composites

    OpenAIRE

    Ní Ógáin, Orla

    2009-01-01

    The research, presented in this thesis, concerns the application of a spray-drying method to produce nanoporous/nano-particulate microparticles (NPMPs) of proteins, stabilising excipients and composites. The proposed method, involves spray-drying a solution or suspension of the compound(s) plus possibly a process enhancer (for example, ammonium carbonate) from a co-solvent system consisting of at least two volatile solvents. The potential of NPMPs for inclusion in dry powder formulations for ...

  17. Examining of slurries and production of moulds by spraying method in lost wax technology

    Directory of Open Access Journals (Sweden)

    M. Nadolski

    2008-07-01

    Full Text Available The work presents the results of investigation centred around the selection of a ceramic slurry composition if ceramic fibre is applied as a component of moulding material used for the lost wax technology. Producing a ceramic material of assumed parameters demands for changing the surface properties of the mineral grains. The critical concentration of solid particles or the gel point depends on the size of mineral particles, their shape and ability to aggregate. This ability has been achieved by modifying their surface properties by adding some polymer and the wetting agent (surfactant, which are adsorbed. Using the fibre material has required developing a method of its applying to the pattern set. The technology of multi-layer spraying has been recognised as the most advantageous one. The performed laboratory experiments have allowed for determining both the material composition and the parameters of its applying, such as air pressure, nozzle diameter, and the spraying distance for gravity pneumatic spraying gun.

  18. Deposition of titanium nitride and hydroxyapatite-based biocompatible composite by reactive plasma spraying

    Energy Technology Data Exchange (ETDEWEB)

    Rosu, Radu Alexandru [University ' Politehnica' of Timisoara, Faculty of Mechanical Engineering, 1 Mihai Viteazul Blv., 300222 Timisoara (Romania); National Research and Development Institute for Welding and Material Testing Timisoara, 30 Mihai Viteazul Blv., 300222 Timisoara (Romania); Serban, Viorel-Aurel [University ' Politehnica' of Timisoara, Faculty of Mechanical Engineering, 1 Mihai Viteazul Blv., 300222 Timisoara (Romania); Bucur, Alexandra Ioana, E-mail: alexandra.i.bucur@gmail.com [National Institute for Research and Development in Electrochemistry and Condensed Matter Timisoara, Analysis and Characterization Dept, 1 P Andronescu Street, 300224 Timisoara (Romania); Dragos, Utu [University ' Politehnica' of Timisoara, Faculty of Mechanical Engineering, 1 Mihai Viteazul Blv., 300222 Timisoara (Romania)

    2012-02-01

    Titanium nitride is a bioceramic material successfully used for covering medical implants due to the high hardness meaning good wear resistance. Hydroxyapatite is a bioactive ceramic that contributes to the restoration of bone tissue, which together with titanium nitride may contribute to obtaining a superior composite in terms of mechanical and bone tissue interaction matters. The paper presents the experimental results in obtaining composite layers of titanium nitride and hydroxyapatite by reactive plasma spraying in ambient atmosphere. X-ray diffraction analysis shows that in both cases of powders mixtures used (10% HA + 90% Ti; 25% HA + 75% Ti), hydroxyapatite decomposition occurred; in variant 1 the decomposition is higher compared with the second variant. Microstructure of the deposited layers was investigated using scanning electron microscope, the surfaces presenting a lamellar morphology without defects such as cracks or microcracks. Surface roughness values obtained vary as function of the spraying distance, presenting higher values at lower thermal spraying distances.

  19. Influence of emulsion composition and spray-drying conditions on microencapsulation of tilapia oil.

    Science.gov (United States)

    Huang, Hui; Hao, Shuxian; Li, Laihao; Yang, Xianqing; Cen, Jianwei; Lin, Wanling; Wei, Ya

    2014-09-01

    The influence of processing conditions on the microencapsulation of tilapia oil by spray drying was studied. Trehalose, gelatin, sucrose and xanthan were used as emulsion composition. The experimental parameters of spray drying such as inlet air temperature, solid content, drying air flow rate and atomizing pressure were optimized using a central composite design. Encapsulation efficiency and lipid oxidation were determined. Bulk density, powder morphology and particle size were also analyzed. Trehalose improved the glass transition temperature of wall material significantly and prevented the oxidation of the fish oil. Encapsulation efficiency reached a maximum of 90 % under optimum conditions with an inlet air temperature of 121 °C, a drying air flow rate of 0.65 m(3)/min and a spray pressure of 100 kPa.

  20. The influence of mechanical vibrations on microstructure of Ni-based thermally sprayed-fused coatings

    Directory of Open Access Journals (Sweden)

    Jelena ŠKAMAT

    2013-12-01

    Full Text Available The influence of mechanical vibrations on microstructure and properties of Ni-based thermally sprayed and fused coatings deposited on a steel substrate has been studied. Self-fluxing powder with about 73% Ni was used as a sprayed material. As-sprayed coatings were refused using conventional flame technique and with introducing of mechanical vibrations. In result coatings with quite complicated microstructure were obtained. During investigation of coatings by different methods it was found that vibratory treatment really influences the solidified microstructure. It was found that vibrations promote densimetric movement of hard particles up - towards a surface with forming of thicker so-called “hard-inclusions-free” layer near interface. Some tendency was noted that coatings, remelted under vibrations, showed better corrosion and high-temperature oxidation resistance in comparison with coatings created without vibrational treatment during solidification.