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Sample records for welds nonlinear acoustics

  1. Nonlinear Time Reversal Acoustic Method of Friction Stir Weld Assessment, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — The goal of the project is demonstration of the feasibility of Friction Stir Weld (FSW) assessment by novel Nonlinear Time Reversal Acoustic (TRA) method. Time...

  2. Nondestructive online testing method for friction stir welding using acoustic emission

    Science.gov (United States)

    Levikhina, Anastasiya

    2017-12-01

    The paper reviews the possibility of applying the method of acoustic emission for online monitoring of the friction stir welding process. It is shown that acoustic emission allows the detection of weld defects and their location in real time. The energy of an acoustic signal and the median frequency are suggested to be used as informative parameters. The method of calculating the median frequency with the use of a short time Fourier transform is applied for the identification of correlations between the defective weld structure and properties of the acoustic emission signals received during welding.

  3. An introduction to acoustic emission technology for in-process inspection of welds

    International Nuclear Information System (INIS)

    Goswami, G.L.

    1983-01-01

    Weld quality monitoring, as it stands today, is primarily done by X-ray radiography and ultrasonic testing which is applied after welding is complete. Acoustic Emission Technique (AET) also presents a possible substitute for weld quality monitoring which can be used during welding. Acoustic signals are generated during welding and the sound waves of weld defects are picked up by using AE sensors. With the introduction of sophisticated instrumentation in AET, it is possible to carry out the test even in noisy shop floor environments. Large number of reports on the subject of acoustic emission in recent years is a clear indication that it is gaining importance in welding industry. The present day status of the acoustic emission technology as an on-line weld quality monitoring technique has been reviewed. This report discusses the technique and system along with the acoustic emission parameters important for weld quality analysis. This also deals with the application of this technique in different welding processes like TIG, resistance, electro slag and submerged arc. It has been reported that monitoring of emission during welding can detect crack formation, crack growth and lack of fusion precisely. Static defects like porosity and inclusion do not generate very strong acoustic signals and are therefore difficult to intercept, but, however, lately they have detected successfully. (author)

  4. In process acoustic emission in multirun submerged arc welding

    International Nuclear Information System (INIS)

    Asty, M.; Birac, C.

    1980-01-01

    In order to avoid the formation of deep grooves when repairing defects in welded joints in heavy plates, an investigation was made aiming to detect and locate the defects by in-process acoustic emission in multirun submerged arc welding. Twelve defects (lack of penetration, cracks, inclusions, lack of fusion together with inclusions, blowholes) were intentionally introduced when the first plate was welded. A space-time method for processing the acoustic activity during welding allowed the detection and the location of the intentional defects as well as of the most important accidental defects evidenced by ultrasonic testing [fr

  5. Inspection of copper canisters for spent nuclear fuel by means of ultrasound. NDE of friction stir welds, nonlinear acoustics, ultrasonic imaging

    Energy Technology Data Exchange (ETDEWEB)

    Stepinski, Tadeusz (ed.); Lingvall, Fredrik; Wennerstroem, Erik; Ping Wu [Uppsala Univ., Dept. of Materials Science (Sweden). Signals and Systems

    2004-01-01

    This report contains results concerning advanced ultrasound for the inspection of copper canisters for spent nuclear fuel obtained at Signals and Systems, Uppsala University in years 2002/2003. After a short introduction a review of the NDE techniques that have been applied to the assessment of friction stir welds (FSW) is presented. The review is based on the results reported by the specialists from the USA, mostly from the aerospace industry. A separate chapter is devoted to the extended experimental and theoretical research concerning potential of nonlinear waves in NDE applications. Further studies concerning nonlinear propagation of acoustic and elastic waves (classical nonlinearity) are reported. Also a preliminary investigation of the nonlinear ultrasonic detection of contacts and interfaces (non-classical nonlinearity) is included. Report on the continuation of previous work concerning computer simulation of nonlinear propagations of ultrasonic beams in water and in immersed solids is also presented. Finally, results of an investigation concerning a new method of synthetic aperture imaging (SAI) and its comparison to the traditional phased array (PA) imaging and to the synthetic aperture focusing technique (SAFT) are presented. A new spatial-temporal filtering method is presented that is a generalization of the previously proposed filter. Spatial resolution of the proposed method is investigated and compared experimentally to that of classical SAFT and PA imaging. Performance of the proposed method for flat targets is also investigated.

  6. Inspection of copper canisters for spent nuclear fuel by means of ultrasound. NDE of friction stir welds, nonlinear acoustics, ultrasonic imaging

    International Nuclear Information System (INIS)

    Stepinski, Tadeusz; Lingvall, Fredrik; Wennerstroem, Erik; Ping Wu

    2004-01-01

    This report contains results concerning advanced ultrasound for the inspection of copper canisters for spent nuclear fuel obtained at Signals and Systems, Uppsala University in years 2002/2003. After a short introduction a review of the NDE techniques that have been applied to the assessment of friction stir welds (FSW) is presented. The review is based on the results reported by the specialists from the USA, mostly from the aerospace industry. A separate chapter is devoted to the extended experimental and theoretical research concerning potential of nonlinear waves in NDE applications. Further studies concerning nonlinear propagation of acoustic and elastic waves (classical nonlinearity) are reported. Also a preliminary investigation of the nonlinear ultrasonic detection of contacts and interfaces (non-classical nonlinearity) is included. Report on the continuation of previous work concerning computer simulation of nonlinear propagations of ultrasonic beams in water and in immersed solids is also presented. Finally, results of an investigation concerning a new method of synthetic aperture imaging (SAI) and its comparison to the traditional phased array (PA) imaging and to the synthetic aperture focusing technique (SAFT) are presented. A new spatial-temporal filtering method is presented that is a generalization of the previously proposed filter. Spatial resolution of the proposed method is investigated and compared experimentally to that of classical SAFT and PA imaging. Performance of the proposed method for flat targets is also investigated

  7. Inspection of nuclear power plant piping welds by in-process acoustic emission monitoring

    International Nuclear Information System (INIS)

    Prine, D.W.

    1976-01-01

    The results of using in-process acoustic emission monitoring on nuclear power plant piping welds are discussed. The technique was applied to good and intentionally flawed test welds as well as production welds, and the acoustic emission results are compared to standard NDT methods and selected metallographic cross-sections

  8. Acoustic Emission Weld Monitoring in the 2195 Aluminum-Lithium Alloy

    Science.gov (United States)

    Walker, James L.

    2005-01-01

    Due to its low density, the 2195 aluminum-lithium alloy was developed as a replacement for alloy 2219 in the Space Shuttle External Tank (ET). The external tank is the single largest component of the space shuttle system. It is 154 feet long and 27.6 feet in diameter, and serves as the structural backbone for the shuttle during launch, absorbing most of the 7 million plus pounds of thrust produced. The almost 4% decrease in density between the two materials provides an extra 7500 pounds of payload capacity necessary to put the International Space Station components into orbit. The ET is an all-welded structure; hence, the requirement is for up to five rewelds without hot cracking. Unfortunately, hot cracking during re-welding or repair operations was occurring and had to be dealt with before the new super lightweight tank could be used. Weld metal porosity formation was also of concern because it leads to hot cracking during weld repairs. Accordingly, acoustic emission (AE) nondestructive testing was employed to monitor the formation of porosity and hot cracks in order to select the best filler metal and optimize the weld schedule. The purpose of this work is to determine the feasibility of detecting hot cracking in welded aluminum-lithium (Al-Li) structures through the analysis of acoustic emission data. By acoustically characterizing the effects of reheating during a repair operation, the potential for hidden flaws coalescing and becoming "unstable" as the panel is repaired could be reduced. Identification of regions where microcrack growth is likely to occur and the location of active flaw growth in the repair weld will provide the welder with direct feedback as to the current weld quality enabling adjustments to the repair process be made in the field. An acoustic emission analysis of the source mechanisms present during welding has been conducted with the goals of locating regions in the weld line that are susceptible to damage from a repair operation

  9. Monitoring of martensite formation during welding by means of acoustic emission

    International Nuclear Information System (INIS)

    Bohemen, S.M.C. van; Hermans, M.J.M.; Ouden, G. den

    2001-01-01

    The martensitic transformation during gas tungsten arc (GTA) welding of steel 42CrMo4 has been studied using the acoustic emission (AE) monitoring technique. Welds were produced under static conditions (spot welding) and under stationary conditions (travelling arc welding). After spot welding, the root mean square (RMS) value of the continuous acoustic emission was measured, revealing a peak that reflects the evolution of martensite formation during cooling of the spot weld. The RMS value was also measured during travelling arc welding at different heat inputs and corrected for the noise of the welding process to obtain the RMS value due to martensite formation. After welding, optical metallography was carried out to quantify the amount of martensite formed during cooling of the weld. An analysis of the results shows that the squared RMS value is proportional to the volume rate of martensite formation during welding, which is consistent with theory and in good agreement with the results obtained in the case of spot welding. The obtained results suggest that AE can be applied as a real time monitoring technique for the detection of martensite formation during steel welding. (author)

  10. Acoustic-gravity nonlinear structures

    Directory of Open Access Journals (Sweden)

    D. Jovanović

    2002-01-01

    Full Text Available A catalogue of nonlinear vortex structures associated with acoustic-gravity perturbations in the Earth's atmosphere is presented. Besides the previously known Kelvin-Stewart cat's eyes, dipolar and tripolar structures, new solutions having the form of a row of counter-rotating vortices, and several weakly two-dimensional vortex chains are given. The existence conditions for these nonlinear structures are discussed with respect to the presence of inhomogeneities of the shear flows. The mode-coupling mechanism for the nonlinear generation of shear flows in the presence of linearly unstable acoustic-gravity waves, possibly also leading to intermittency and chaos, is presented.

  11. A Non-Intrusive GMA Welding Process Quality Monitoring System Using Acoustic Sensing.

    Science.gov (United States)

    Cayo, Eber Huanca; Alfaro, Sadek Crisostomo Absi

    2009-01-01

    Most of the inspection methods used for detection and localization of welding disturbances are based on the evaluation of some direct measurements of welding parameters. This direct measurement requires an insertion of sensors during the welding process which could somehow alter the behavior of the metallic transference. An inspection method that evaluates the GMA welding process evolution using a non-intrusive process sensing would allow not only the identification of disturbances during welding runs and thus reduce inspection time, but would also reduce the interference on the process caused by the direct sensing. In this paper a nonintrusive method for weld disturbance detection and localization for weld quality evaluation is demonstrated. The system is based on the acoustic sensing of the welding electrical arc. During repetitive tests in welds without disturbances, the stability acoustic parameters were calculated and used as comparison references for the detection and location of disturbances during the weld runs.

  12. Grain fragmentation in ultrasonic-assisted TIG weld of pure aluminum.

    Science.gov (United States)

    Chen, Qihao; Lin, Sanbao; Yang, Chunli; Fan, Chenglei; Ge, Hongliang

    2017-11-01

    Under the action of acoustic waves during an ultrasonic-assisted tungsten inert gas (TIG) welding process, a grain of a TIG weld of aluminum alloy is refined by nucleation and grain fragmentation. Herein, effects of ultrasound on grain fragmentation in the TIG weld of aluminum alloy are investigated via systematic welding experiments of pure aluminum. First, experiments involving continuous and fixed-position welding are performed, which demonstrate that ultrasound can break the grain of the TIG weld of pure aluminum. The microstructural characteristics of an ultrasonic-assisted TIG weld fabricated by fixed-position welding are analyzed. The microstructure is found to transform from plane crystal, columnar crystal, and uniform equiaxed crystal into plane crystal, deformed columnar crystal, and nonuniform equiaxed crystal after application of ultrasound. Second, factors influencing ultrasonic grain fragmentation are investigated. The ultrasonic amplitude and welding current are found to have a considerable effect on grain fragmentation. The degree of fragmentation first increases and then decreases with an increase in ultrasonic amplitude, and it increases with an increase in welding current. Measurement results of the vibration of the weld pool show that the degree of grain fragmentation is related to the intensity of acoustic nonlinearity in the weld pool. The greater the intensity of acoustic nonlinearity, the greater is the degree of grain fragmentation. Finally, the mechanism of ultrasonic grain fragmentation in the TIG weld of pure aluminum is discussed. A finite element simulation is used to simulate the acoustic pressure and flow in the weld pool. The acoustic pressure in the weld pool exceeds the cavitation threshold, and cavitation bubbles are generated. The flow velocity in the weld pool does not change noticeably after application of ultrasound. It is concluded that the high-pressure conditions induced during the occurrence of cavitation, lead to grain

  13. Nonlinear acoustic waves in micro-inhomogeneous solids

    CERN Document Server

    Nazarov, Veniamin

    2014-01-01

    Nonlinear Acoustic Waves in Micro-inhomogeneous Solids covers the broad and dynamic branch of nonlinear acoustics, presenting a wide variety of different phenomena from both experimental and theoretical perspectives. The introductory chapters, written in the style of graduate-level textbook, present a review of the main achievements of classic nonlinear acoustics of homogeneous media. This enables readers to gain insight into nonlinear wave processes in homogeneous and micro-inhomogeneous solids and compare it within the framework of the book. The subsequent eight chapters covering: Physical m

  14. Nonlinear acoustics of water-saturated marine sediments

    DEFF Research Database (Denmark)

    Jensen, Leif Bjørnø

    1976-01-01

    Interest in the acoustic qualities of water-saturated marine sediments has increased considerably during recent years. The use of sources of high-intensity sound in oil propsecting, in geophysical and geological studies of bottom and subbottom materials and profiles and recently in marine...... archaeology has emphasized the need of information about the nonlinear acoustic qualities of water-saturated marine sediments. While the acoustic experiments and theoretical investigations hitherto performed have concentrated on a determination of the linear acoustic qualities of water-saturated marine...... sediments, their parameters of nonlinear acoustics are still unexplored. The strong absorption, increasing about linearly with frequency, found in most marine sediments and the occurrence of velocity dispersion by some marine sediments restrict the number of nonlinear acoustic test methods traditionally...

  15. Inspection of nuclear reactor welding by acoustic emission, May 1976--March 1977

    International Nuclear Information System (INIS)

    Prine, D.W.; Mathieson, T.A.

    1977-03-01

    Evaluation of acoustic emission monitoring of welds in heavy section steel under pressure vessel shop conditions is described for a nuclear pressure vessel inlet nozzle weld and a repair weld on a test pressure vessel (V-7) for ORNL. On-line analysis of the AE results indicates that both welds should be free of code rejectable flaws

  16. Experimental verification of transient nonlinear acoustical holography.

    Science.gov (United States)

    Jing, Yun; Cannata, Jonathan; Wang, Tianren

    2013-05-01

    This paper presents an experimental study on nonlinear transient acoustical holography. The validity and effectiveness of a recently proposed nonlinear transient acoustical holography algorithm is evaluated in the presence of noise. The acoustic field measured on a post-focal plane of a high-intensity focused transducer is backward projected to reconstruct the pressure distributions on the focal and a pre-focal plane, which are shown to be in good agreement with the measurement. In contrast, the conventional linear holography produces erroneous results in this case where the nonlinearity involved is strong. Forward acoustic field projection was also carried out to further verify the algorithm.

  17. A programmable nonlinear acoustic metamaterial

    Directory of Open Access Journals (Sweden)

    Tianzhi Yang

    2017-09-01

    Full Text Available Acoustic metamaterials with specifically designed lattices can manipulate acoustic/elastic waves in unprecedented ways. Whereas there are many studies that focus on passive linear lattice, with non-reconfigurable structures. In this letter, we present the design, theory and experimental demonstration of an active nonlinear acoustic metamaterial, the dynamic properties of which can be modified instantaneously with reversibility. By incorporating active and nonlinear elements in a single unit cell, a real-time tunability and switchability of the band gap is achieved. In addition, we demonstrate a dynamic “editing” capability for shaping transmission spectra, which can be used to create the desired band gap and resonance. This feature is impossible to achieve in passive metamaterials. These advantages demonstrate the versatility of the proposed device, paving the way toward smart acoustic devices, such as logic elements, diode and transistor.

  18. Oscillating nonlinear acoustic shock waves

    DEFF Research Database (Denmark)

    Gaididei, Yuri; Rasmussen, Anders Rønne; Christiansen, Peter Leth

    2016-01-01

    We investigate oscillating shock waves in a tube using a higher order weakly nonlinear acoustic model. The model includes thermoviscous effects and is non isentropic. The oscillating shock waves are generated at one end of the tube by a sinusoidal driver. Numerical simulations show that at resona......We investigate oscillating shock waves in a tube using a higher order weakly nonlinear acoustic model. The model includes thermoviscous effects and is non isentropic. The oscillating shock waves are generated at one end of the tube by a sinusoidal driver. Numerical simulations show...... polynomial in the space and time variables, we find analytical approximations to the observed single shock waves in an infinitely long tube. Using perturbation theory for the driven acoustic system approximative analytical solutions for the off resonant case are determined....

  19. Analysis of Using Acoustic Microscopy to Evaluate Defects in Spot Welding Joints

    Directory of Open Access Journals (Sweden)

    Korzeniowski M.

    2016-06-01

    Full Text Available The article presents the possibilities of using acoustic microscopy to evaluate defects in resistance spot welding joints. For this purpose, the welded joints were made from two grades of aluminium plates EN AW5754 H24 and EN AW6005 T606, which were then subjected to non-destructive testing using acoustic microscopy and conventional destructive testing using traditional light microscopy techniques. Additionally, the study examined the influence of the typical contaminants found in industrial conditions on the quality of the joint.

  20. Long-Term Aging Diagnosis of Rotor Steel Using Acoustic Nonlinearity

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Chung Seok; Jhang, Kyung Young [Hanyang University, Seoul (Korea, Republic of); Park, Ik Keun; Hyun, Chang Yong [Seoul National University of Science and Tecnology, Seoul (Korea, Republic of)

    2011-12-15

    The long-term aging of ferritic 2.25CrMo steel was characterized using the acoustic nonlinear effect in order to apply to diagnose the degradation behavior of structural materials. We measured the acoustic nonlinearity parameter for each thermally aged specimen by the higher harmonic-generation technique. The acoustic nonlinearity parameter increased with aging time due to equilibrium M6C carbide precipitation, and has a favorable linear relation with Rockwell hardness. This study suggests that acoustic nonlinearity testing may be applicable to diagnostics on strength degradation in rotor steels.

  1. Hidden acoustic information revealed by intentional nonlinearity

    Science.gov (United States)

    Dowling, David R.

    2017-11-01

    Acoustic waves are omnipresent in modern life and are well described by the linearized equations of fluid dynamics. Once generated, acoustic waves carry and collect information about their source and the environment through which they propagate, respectively, and this information may be retrieved by analyzing recordings of these waves. Because of this, acoustics is the primary means for observation, surveillance, reconnaissance, and remote sensing in otherwise opaque environments, such as the Earth's oceans and crust, and the interior of the human body. For such information-retrieval tasks, acoustic fields are nearly always interrogated within their recorded frequency range or bandwidth. However, this frequency-range restriction is not general; acoustic fields may also carry (hidden) information at frequencies outside their bandwidth. Although such a claim may seem counter intuitive, hidden acoustic-field information can be revealed by re-introducing a marquee trait of fluid dynamics: nonlinearity. In particular, an intentional quadratic nonlinearity - a form of intra-signal heterodyning - can be used to obtain acoustic field information at frequencies outside a recorded acoustic field's bandwidth. This quadratic nonlinearity enables a variety of acoustic remote sensing applications that were long thought to be impossible. In particular, it allows the detrimental effects of sparse recordings and random scattering to be suppressed when the original acoustic field has sufficient bandwidth. In this presentation, the topic is developed heuristically, with a just brief exposition of the relevant mathematics. Hidden acoustic field information is then revealed from simulated and measured acoustic fields in simple and complicated acoustic environments involving frequencies from a few Hertz to more than 100 kHz, and propagation distances from tens of centimeters to hundreds of kilometers. Sponsored by ONR, NAVSEA, and NSF.

  2. Nonlinear characterization of a single-axis acoustic levitator.

    Science.gov (United States)

    Andrade, Marco A B; Ramos, Tiago S; Okina, Fábio T A; Adamowski, Julio C

    2014-04-01

    The nonlinear behavior of a 20.3 kHz single-axis acoustic levitator formed by a Langevin transducer with a concave radiating surface and a concave reflector is experimentally investigated. In this study, a laser Doppler vibrometer is applied to measure the nonlinear sound field in the air gap between the transducer and the reflector. Additionally, an electronic balance is used in the measurement of the acoustic radiation force on the reflector as a function of the distance between the transducer and the reflector. The experimental results show some effects that cannot be described by the linear acoustic theory, such as the jump phenomenon, harmonic generation, and the hysteresis effect. The influence of these nonlinear effects on the acoustic levitation of small particles is discussed.

  3. Nonlinear characterization of a single-axis acoustic levitator

    International Nuclear Information System (INIS)

    Andrade, Marco A. B.; Ramos, Tiago S.; Okina, Fábio T. A.; Adamowski, Julio C.

    2014-01-01

    The nonlinear behavior of a 20.3 kHz single-axis acoustic levitator formed by a Langevin transducer with a concave radiating surface and a concave reflector is experimentally investigated. In this study, a laser Doppler vibrometer is applied to measure the nonlinear sound field in the air gap between the transducer and the reflector. Additionally, an electronic balance is used in the measurement of the acoustic radiation force on the reflector as a function of the distance between the transducer and the reflector. The experimental results show some effects that cannot be described by the linear acoustic theory, such as the jump phenomenon, harmonic generation, and the hysteresis effect. The influence of these nonlinear effects on the acoustic levitation of small particles is discussed

  4. Nonlinear characterization of a single-axis acoustic levitator

    Energy Technology Data Exchange (ETDEWEB)

    Andrade, Marco A. B. [Institute of Physics, University of São Paulo, São Paulo (Brazil); Ramos, Tiago S.; Okina, Fábio T. A.; Adamowski, Julio C. [Department of Mechatronics and Mechanical Systems Engineering, Escola Politécnica, University of São Paulo, São Paulo (Brazil)

    2014-04-15

    The nonlinear behavior of a 20.3 kHz single-axis acoustic levitator formed by a Langevin transducer with a concave radiating surface and a concave reflector is experimentally investigated. In this study, a laser Doppler vibrometer is applied to measure the nonlinear sound field in the air gap between the transducer and the reflector. Additionally, an electronic balance is used in the measurement of the acoustic radiation force on the reflector as a function of the distance between the transducer and the reflector. The experimental results show some effects that cannot be described by the linear acoustic theory, such as the jump phenomenon, harmonic generation, and the hysteresis effect. The influence of these nonlinear effects on the acoustic levitation of small particles is discussed.

  5. Inspection of nuclear reactor welding by acoustic emission

    International Nuclear Information System (INIS)

    Prine, D.W.

    1977-01-01

    The objective of the work described is to evaluate in-process acoustic emission weld monitoring with the goal of upgrading the inspection techniques for assuring better weld quality in nuclear reactor piping and pressure vessels. To accomplish this overall objective, the following specific goals have been set within a three year program: (1) prove the feasibility of in-process AE under shop conditions and validate the AE findings by currently acceptable NDE techniques; (2) develop and build a prototype monitor for use in Nuclear Fabrication shops; and (3) provide data for NRC/ASME acceptance of the inspection practice

  6. Measurements of the acoustic field on austenitic welds: a way to higher reliability in ultrasonic tests

    International Nuclear Information System (INIS)

    Kemnitz, P.; Richter, U.; Klueber, H.

    1997-01-01

    In nuclear power plants many of the welds in austenitic tubes have to be inspected by means of ultrasonic techniques. If component-identical test pieces are available, they are used to qualify the ultrasonic test technology. Acoustic field measurements on such test blocks give information whether the beam of the ultrasonic transducer reaches all critical parts of the weld region and which transducer type is best suited. Acoustic fields have been measured at a bimetallic, a V-shaped and a narrow gap weld in test pieces of wall thickness 33, 25 and 17 mm, respectively. Compression wave transducers 45, 60 and 70 and 45 shear wave transducers have been included in the investigation. The results are presented: (1) as acoustic C-scans for one definite probe position, (2) as series of C-scans for the probe moving on a track perpendicular to the weld, (3) as scan along the weld and (4) as effective beam profile. The influence of the scanning electrodynamic probe is also discussed. (orig.)

  7. Non-Linear Excitation of Ion Acoustic Waves

    DEFF Research Database (Denmark)

    Michelsen, Poul; Hirsfield, J. L.

    1974-01-01

    The excitation of ion acoustic waves by nonlinear coupling of two transverse magnetic waves generated in a microwave cavity was investigated. Measurements of the wave amplitude showed good agreement with calculations based on the Vlasov equation.......The excitation of ion acoustic waves by nonlinear coupling of two transverse magnetic waves generated in a microwave cavity was investigated. Measurements of the wave amplitude showed good agreement with calculations based on the Vlasov equation....

  8. Nonlinear ion-acoustic waves and solitons in a magnetized plasma

    International Nuclear Information System (INIS)

    Lee, L.C.; Kan, J.R.

    1981-01-01

    A unified formulation is presented to study the nonlinear low-frequency electrostatic waves in a magnetized low-β plasma. It is found that there exist three types of nonlinear waves; (1) nonlinear ion-cyclotron periodic waves with a wave speed V/sub p/ > C/sub s/ (ion-acoustic velocity); (2) nonlinear ion-acoustic periodic waves with V/sub p/ < C/sub s/ costheta; and (3) ion-acoustic solitons with C/sub s/ costheta < V/sub p/ < C/sub s/, where theta is the angle between the wave vector and the magnetic field

  9. Sensoring fusion data from the optic and acoustic emissions of electric arcs in the GMAW-S process for welding quality assessment.

    Science.gov (United States)

    Alfaro, Sadek Crisóstomo Absi; Cayo, Eber Huanca

    2012-01-01

    The present study shows the relationship between welding quality and optical-acoustic emissions from electric arcs, during welding runs, in the GMAW-S process. Bead on plate welding tests was carried out with pre-set parameters chosen from manufacturing standards. During the welding runs interferences were induced on the welding path using paint, grease or gas faults. In each welding run arc voltage, welding current, infrared and acoustic emission values were acquired and parameters such as arc power, acoustic peaks rate and infrared radiation rate computed. Data fusion algorithms were developed by assessing known welding quality parameters from arc emissions. These algorithms have showed better responses when they are based on more than just one sensor. Finally, it was concluded that there is a close relation between arc emissions and quality in welding and it can be measured from arc emissions sensing and data fusion algorithms.

  10. Sensoring Fusion Data from the Optic and Acoustic Emissions of Electric Arcs in the GMAW-S Process for Welding Quality Assessment

    Directory of Open Access Journals (Sweden)

    Eber Huanca Cayo

    2012-05-01

    Full Text Available The present study shows the relationship between welding quality and optical-acoustic emissions from electric arcs, during welding runs, in the GMAW-S process. Bead on plate welding tests was carried out with pre-set parameters chosen from manufacturing standards. During the welding runs interferences were induced on the welding path using paint, grease or gas faults. In each welding run arc voltage, welding current, infrared and acoustic emission values were acquired and parameters such as arc power, acoustic peaks rate and infrared radiation rate computed. Data fusion algorithms were developed by assessing known welding quality parameters from arc emissions. These algorithms have showed better responses when they are based on more than just one sensor. Finally, it was concluded that there is a close relation between arc emissions and quality in welding and it can be measured from arc emissions sensing and data fusion algorithms.

  11. STUDIES OF ACOUSTIC EMISSION SIGNATURES FOR QUALITY ASSURANCE OF SS 316L WELDED SAMPLES UNDER DYNAMIC LOAD CONDITIONS

    Directory of Open Access Journals (Sweden)

    S. V. RANGANAYAKULU

    2016-10-01

    Full Text Available Acoustic Emission (AE signatures of various weld defects of stainless steel 316L nuclear grade weld material are investigated. The samples are fabricated by Tungsten Inert Gas (TIG Welding Method have final dimension of 140 mm x 15 mm x 10 mm. AE signals from weld defects such as Pinhole, Porosity, Lack of Penetration, Lack of Side Fusion and Slag are recorded under dynamic load conditions by specially designed mechanical jig. AE features of the weld defects were attained using Linear Location Technique (LLT. The results from this study concluded that, stress release and structure deformation between the sections in welding area are load conditions major part of Acoustic Emission activity during loading.

  12. Nonlinear ion-acoustic cnoidal waves in a dense relativistic degenerate magnetoplasma.

    Science.gov (United States)

    El-Shamy, E F

    2015-03-01

    The complex pattern and propagation characteristics of nonlinear periodic ion-acoustic waves, namely, ion-acoustic cnoidal waves, in a dense relativistic degenerate magnetoplasma consisting of relativistic degenerate electrons and nondegenerate cold ions are investigated. By means of the reductive perturbation method and appropriate boundary conditions for nonlinear periodic waves, a nonlinear modified Korteweg-de Vries (KdV) equation is derived and its cnoidal wave is analyzed. The various solutions of nonlinear ion-acoustic cnoidal and solitary waves are presented numerically with the Sagdeev potential approach. The analytical solution and numerical simulation of nonlinear ion-acoustic cnoidal waves of the nonlinear modified KdV equation are studied. Clearly, it is found that the features (amplitude and width) of nonlinear ion-acoustic cnoidal waves are proportional to plasma number density, ion cyclotron frequency, and direction cosines. The numerical results are applied to high density astrophysical situations, such as in superdense white dwarfs. This research will be helpful in understanding the properties of compact astrophysical objects containing cold ions with relativistic degenerate electrons.

  13. Nondestructive Online Detection of Welding Defects in Track Crane Boom Using Acoustic Emission Technique

    Directory of Open Access Journals (Sweden)

    Yong Tao

    2014-04-01

    Full Text Available Nondestructive detection of structural component of track crane is a difficult and costly problem. In the present study, acoustic emission (AE was used to detect two kinds of typical welding defects, that is, welding porosity and incomplete penetration, in the truck crane boom. Firstly, a subsidiary test specimen with special preset welding defect was designed and added on the boom surface with the aid of steel plates to get the synchronous deformation of the main boom. Then, the AE feature information of the welding defect could be got without influencing normal operation of equipment. As a result, the rudimentary location analysis can be attained using the linear location method and the two kinds of welding defects can be distinguished clearly using AE characteristic parameters such as amplitude and centroid frequency. Also, through the comparison of two loading processes, we concluded that the signal produced during the first loading process was mainly caused by plastic deformation damage and during the second loading process the stress release and structure friction between sections in welding area are the main acoustic emission sources. Thus, the AE is an available tool for nondestructive online detection of latent welding defects of structural component of track crane.

  14. Electron acoustic nonlinear structures in planetary magnetospheres

    Science.gov (United States)

    Shah, K. H.; Qureshi, M. N. S.; Masood, W.; Shah, H. A.

    2018-04-01

    In this paper, we have studied linear and nonlinear propagation of electron acoustic waves (EAWs) comprising cold and hot populations in which the ions form the neutralizing background. The hot electrons have been assumed to follow the generalized ( r , q ) distribution which has the advantage that it mimics most of the distribution functions observed in space plasmas. Interestingly, it has been found that unlike Maxwellian and kappa distributions, the electron acoustic waves admit not only rarefactive structures but also allow the formation of compressive solitary structures for generalized ( r , q ) distribution. It has been found that the flatness parameter r , tail parameter q , and the nonlinear propagation velocity u affect the propagation characteristics of nonlinear EAWs. Using the plasmas parameters, typically found in Saturn's magnetosphere and the Earth's auroral region, where two populations of electrons and electron acoustic solitary waves (EASWs) have been observed, we have given an estimate of the scale lengths over which these nonlinear waves are expected to form and how the size of these structures would vary with the change in the shape of the distribution function and with the change of the plasma parameters.

  15. Nonlinear response and bistability of driven ion acoustic waves

    Science.gov (United States)

    Akbari-Moghanjoughi, M.

    2017-08-01

    The hydrodynamic model is used to obtain a generalized pseudoforce equation through which the nonlinear response of periodically driven ion acoustic waves is studied in an electron-ion plasma with isothermal and adiabatic ion fluids. The pseudotime series, corresponding to different driving frequencies, indicates that nonlinearity effects appear more strongly for smaller frequency values. The existence of extra harmonic resonances in the nonlinear amplitude spectrum is a clear indication of the interaction of an external force with harmonic components of the nonlinear ion acoustic waves. It is shown that many plasma parameters significantly and differently affect the nonlinear resonance spectrum of ion acoustic excitations. A heuristic but accurate model for the foldover effect is used which quite satisfactorily predicts the bistability of driven plasma oscillations. It is remarked that the characteristic resonance peak of isothermal ion plasma oscillations appears at lower frequencies but is stronger compared to that of adiabatic ions. Comparison of the exact numerical results for fully nonlinear and approximate (weakly nonlinear) models indicates that a weakly nonlinear model exaggerates the hysteresis and jump phenomenon for higher values of the external force amplitude.

  16. Nonlinear self-modulation of ion-acoustic waves

    International Nuclear Information System (INIS)

    Ikezi, H.; Schwarzenegger, K.; Simons, A.L.; Ohsawa, Y.; Kamimura, T.

    1978-01-01

    The nonlinear evolution of an ion-acoustic wave packet is studied. Experimentally, it is found that (i) nonlinear phase modulation develops in the wave packet; (ii) the phase modulation, together with the dispersion effect, causes expansion and breaking of the wave packet; (iii) the ions trapped in the troughs of the wave potential introduce self-phase modulation; and (iv) the ion-acoustic wave is stable with respect to the modulational instability. Computer simulations have reproduced the experimental results. The physical picture and the model equation describing the wave evolution are discussed

  17. Theory of nonlinear acoustic forces acting on fluids and particles in microsystems

    DEFF Research Database (Denmark)

    Karlsen, Jonas Tobias

    fundamentally new capabilities in chemical, biomedical, or clinical studies of single cells and bioparticles. This thesis, entitled Theory of nonlinear acoustic forces acting on fluids and particles in microsystems, advances the fundamental understanding of acoustofluidics by addressing the origin...... of the nonlinear acoustic forces acting on fluids and particles. Classical results in nonlinear acoustics for the non-dissipative acoustic radiation force acting on a particle or an interface, as well as the dissipative acoustic force densities driving acoustic streaming, are derived and discussed in terms...... in the continuous fluid parameters of density and compressibility, e.g., due to a solute concentration field, the thesis presents novel analytical results on the acoustic force density acting on inhomogeneous fluids in acoustic fields. This inhomogeneity-induced acoustic force density is non-dissipative in origin...

  18. Ion-acoustic nonlinear periodic waves in electron-positron-ion plasma

    International Nuclear Information System (INIS)

    Chawla, J. K.; Mishra, M. K.

    2010-01-01

    Ion-acoustic nonlinear periodic waves, namely, ion-acoustic cnoidal waves have been studied in electron-positron-ion plasma. Using reductive perturbation method and appropriate boundary condition for nonlinear periodic waves, the Korteweg-de Vries (KdV) equation is derived for the system. The cnoidal wave solution of the KdV equation is discussed in detail. It is found that the frequency of the cnoidal wave is a function of its amplitude. It is also found that the positron concentration modifies the properties of the ion-acoustic cnoidal waves. The existence regions for ion-acoustic cnoidal wave in the parameters space (p,σ), where p and σ are the positron concentration and temperature ratio of electron to positron, are discussed in detail. In the limiting case these ion-acoustic cnoidal waves reduce to the ion-acoustic soliton solutions. The effect of other parameters on the characteristics of the nonlinear periodic waves is also discussed.

  19. Real-time measurement of electron beam weld penetration in uranium by acoustic emission monitoring

    International Nuclear Information System (INIS)

    Whittaker, J.W.; Murphy, J.L.

    1991-07-01

    High quality electron beam (EB) welds are required in uranium test articles. Acoustic emission (AE) techniques are under development with the goal of measuring weld penetration in real-time. One technique, based on Average Signal Level (ASL) measurement was used to record weld AE signatures. Characteristic AE signatures were recorded for bead-on-plate (BOP) and butt joint (BJ) welds made under varied welding conditions. AE waveforms were sampled to determine what microscopic AE behavior led to the observed macroscopic signature features. Deformation twinning and weld expulsion are two of the main sources of emission. AE behavior was correlated with weld penetration as measured by standard metallographic techniques. The ASL value was found to increase approximately linearly with weld penetration in BJ welds. These results form the basis for a real-time monitoring technique for weld penetration. 5 refs

  20. Application of acoustic emission technique and friction welding for excavator hose nipple

    International Nuclear Information System (INIS)

    Kong, Yu Sik; Lee, Jin Kyung

    2013-01-01

    Friction welding is a very useful joining process to weld metals which have axially symmetric cross section. In this paper, the feasibility of industry application was determined by analyzing the mechanical properties of weld region for a specimen of tube-to-tube shape for excavator hose nipple with friction welding, and optimized welding variables were suggested. In order to accomplish this object, friction heating pressure and friction heating time were selected as the major process variables and the experiment was performed in three levels of each parameter. An acoustic emission(AE) technique was applied to evaluate the optimal friction welding conditions nondestructively. AE parameters of accumulative count and event were analyzed in terms of generating trend of AE signals across the full range of friction weld. The typical waveform and frequency spectrum of AE signals which is generated by friction weld were discussed. From this study the optimal welding variables could be suggested as rotating speed of 1300 rpm, friction heating pressure of 15 MPa, and friction heating time of 10 sec. AE event was a useful parameter to estimate the tensile strength of tube-to tube specimen with friction weld.

  1. Effect of Forcing Function on Nonlinear Acoustic Standing Waves

    Science.gov (United States)

    Finkheiner, Joshua R.; Li, Xiao-Fan; Raman, Ganesh; Daniels, Chris; Steinetz, Bruce

    2003-01-01

    Nonlinear acoustic standing waves of high amplitude have been demonstrated by utilizing the effects of resonator shape to prevent the pressure waves from entering saturation. Experimentally, nonlinear acoustic standing waves have been generated by shaking an entire resonating cavity. While this promotes more efficient energy transfer than a piston-driven resonator, it also introduces complicated structural dynamics into the system. Experiments have shown that these dynamics result in resonator forcing functions comprised of a sum of several Fourier modes. However, previous numerical studies of the acoustics generated within the resonator assumed simple sinusoidal waves as the driving force. Using a previously developed numerical code, this paper demonstrates the effects of using a forcing function constructed with a series of harmonic sinusoidal waves on resonating cavities. From these results, a method will be demonstrated which allows the direct numerical analysis of experimentally generated nonlinear acoustic waves in resonators driven by harmonic forcing functions.

  2. Quantitative Acoustic Emission Fatigue Crack Characterization in Structural Steel and Weld

    Directory of Open Access Journals (Sweden)

    Adutwum Marfo

    2013-01-01

    Full Text Available The fatigue crack growth characteristics of structural steel and weld connections are analyzed using quantitative acoustic emission (AE technique. This was experimentally investigated by three-point bending testing of specimens under low cycle constant amplitude loading using the wavelet packet analysis. The crack growth sequence, that is, initiation, crack propagation, and fracture, is extracted from their corresponding frequency feature bands, respectively. The results obtained proved to be superior to qualitative AE analysis and the traditional linear elastic fracture mechanics for fatigue crack characterization in structural steel and welds.

  3. Nonlinear frequency shift of a coherent dust-acoustic wave in the presence of dust-acoustic turbulence

    International Nuclear Information System (INIS)

    Yi Sumin; Ryu, C.-M.; Yoon, Peter H.

    2003-01-01

    The nonlinear frequency shift of a low-frequency, coherent dust-acoustic wave in the presence of higher frequency dust-acoustic turbulence is investigated in the framework of weak turbulence theory. It is found that the frequency shift of the dust-acoustic wave in an unmagnetized dusty plasma is always positive irrespective of the propagation direction of the coherent wave. It is also found that turbulent waves propagating in the same direction as the coherent wave are shown to give rise to a much higher frequency shift than the opposite case. Finally, it is shown that the nonlinear frequency shift of a dust-acoustic wave is more pronounced than in the case of the customary ion-acoustic waves in fully ionized plasmas

  4. Application of acoustic emission monitoring to pressure tests of a steam receiver vessel with flawed nozzle welds

    International Nuclear Information System (INIS)

    Woodward, B.; McDonald, N.R.; Hincksman, M.J.

    1976-01-01

    As part of the first stage of an Australian Welding Research Association co-operative research project, acoustic emission monitoring has been applied to a steam receiver vessel withdrawn from service owing to severe weld cracking. This technique is used to check acceptance standards for defects in nozzle welds and to apply modern methods of assessing the integrity of pressurised plant. Acoustic emission monitoring has been used, together with strain gauge measurements and ultrasonic scanning, to detect the occurrence of any significant defect growth during cyclic pressurisation of the vessel. During this first stage, no significant defect growth has been produced by 1000 cycles of pressure up to 24.1 MPa (3500 psi), subsequent pressurisation up to 35.8 MPa (5200 psi), or 97 per cent of the expected yield stress of the vessel shell. The small amount of acoustic emission detected was consistent with this result. (author)

  5. Green function formalism for nonlinear acoustic waves in layered media

    International Nuclear Information System (INIS)

    Lobo, A.; Tsoy, E.; De Sterke, C.M.

    2000-01-01

    Full text: The applications of acoustic waves in identifying defects in adhesive bonds between metallic plates have received little attention at high intensities where the media respond nonlinearly. However, the effects of reduced bond strength are more distinct in the nonlinear response of the structure. Here we assume a weak nonlinearity acting as a small perturbation, thereby reducing the problem to a linear one. This enables us to develop a specialized Green function formalism for calculating acoustic fields in layered media

  6. Precipitate Contribution to the Acoustic Nonlinearity in Nickel-Based Superalloy

    Institute of Scientific and Technical Information of China (English)

    Chung-Seok KIM; Cliff J.LISSENDEN

    2009-01-01

    The influence of γ' precipitate on the acoustic nonlinearity is investigated for a nickel-based superalloy,which is subjected to creep deformation.During creep deformation,the cuboidal γ' precipitate is preferentially coarsened in a direction perpendicular to the applied stress axis.The length and shape factor of the γ' precipitate increase with creep time.The increase of relative acoustic nonlinearity with increasing fraction of creep life is discussed in relation to the rafting of γ' precipitate,which is closely related to the scattering and distortion of the acoustic wave.

  7. Optimization and verification of ultrasonic testability of acoustically anisotropic materials on austenitic and dissimilar welds

    International Nuclear Information System (INIS)

    Pudovikov, Sergey

    2013-01-01

    Austenitic and dissimilar welds with respect to the ultrasonic testing (UT) methods are considered normally as ''difficult-to-test'' objects. During the solidification process in such welds a distinct dendrite microstructure evolves, which is coarse-grained, anisotropic and inhomogeneous simultaneously. The reliability of available ultrasonic methods on austenitic welds depends significantly on the selected UT-parameters as well as on the inspection personnel experience. In the present dissertation, an ultrasonic testing method was developed, which allows the flaw detection and evaluation in acoustically anisotropic inhomogeneous materials, especially in austenitic and dissimilar welds with a quantitative statement to the defect size, type, and location. The principle of synthetic focusing with taking into account the material anisotropy and inhomogeneity along with two- and three-dimensional visualization provides a reliable and quantitative assessment of the inspection results in acoustically anisotropic inhomogeneous test objects. Among others, an iterative algorithm for the determination of unknown elastic properties of inhomogeneous anisotropic materials has been developed. It allows practical application of the developed UT method, since the anisotropy of most of austenitic and dissimilar welds (especially of hand-welded joints) in practice is usually unknown. The functionality of the developed inspection technique has been validated by many experiments on welded austenitic specimens having artificial and natural defects. For the practical application of the new ultrasonic technique different testing strategies are proposed, which can be used depending on the current inspection task.

  8. Introduction to nonlinear acoustics

    Science.gov (United States)

    Bjørnø, Leif

    2010-01-01

    A brief review of the basic principles of fluid mechanics needed for development of linear and nonlinear ultrasonic concepts will be given. The fundamental equations of nonlinear ultrasonics will be derived and their physical properties explained. It will be shown how an originally monochromatic finite-amplitude ultrasonic wave, due to nonlinear effects, will distort during its propagation in time and space to form higher harmonics to its fundamental frequency. The concepts of shock formation will be presented. The material nonlinearity, described by the nonlinearity parameter B/A of the material, and the convective nonlinearity, described by the ultrasonic Mach Number, will be explained. Two procedures for determination of B/A will briefly be described and some B/A-values characterizing biological materials will be presented. Shock formation, described by use of the Goldberg Number,and Ultrasonic Saturation will be discussed.. An introduction to focused ultrasonic fields will be given and it will be shown how the ultrasonic intensity will vary axially and laterally in and near the focal region and how the field parameters of interest to biomedical applications may be described by use of the KZK-Model. Finally, an introduction will be given to the parametric acoustic array formed by mixing and interaction of two monochromatic, finite-amplitude ultrasonic waves in a liquid and the potentials of this mixing process in biomedical ultrasound will briefly be mentioned.

  9. The nonlinear propagation of acoustic waves in a viscoelastic medium containing cylindrical micropores

    International Nuclear Information System (INIS)

    Yu-Lin, Feng; Xiao-Zhou, Liu; Jie-Hui, Liu; Li, Ma

    2009-01-01

    Based on an equivalent medium approach, this paper presents a model describing the nonlinear propagation of acoustic waves in a viscoelastic medium containing cylindrical micropores. The influences of pores' nonlinear oscillations on sound attenuation, sound dispersion and an equivalent acoustic nonlinearity parameter are discussed. The calculated results show that the attenuation increases with an increasing volume fraction of micropores. The peak of sound velocity and attenuation occurs at the resonant frequency of the micropores while the peak of the equivalent acoustic nonlinearity parameter occurs at the half of the resonant frequency of the micropores. Furthermore, multiple scattering has been taken into account, which leads to a modification to the effective wave number in the equivalent medium approach. We find that these linear and nonlinear acoustic parameters need to be corrected when the volume fraction of micropores is larger than 0.1%

  10. Nonlinear positron acoustic solitary waves

    International Nuclear Information System (INIS)

    Tribeche, Mouloud; Aoutou, Kamel; Younsi, Smain; Amour, Rabia

    2009-01-01

    The problem of nonlinear positron acoustic solitary waves involving the dynamics of mobile cold positrons is addressed. A theoretical work is presented to show their existence and possible realization in a simple four-component plasma model. The results should be useful for the understanding of the localized structures that may occur in space and laboratory plasmas as new sources of cold positrons are now well developed.

  11. Experimental study of a hybrid electro-acoustic nonlinear membrane absorber

    Science.gov (United States)

    Bryk, P. Y.; Bellizzi, S.; Côte, R.

    2018-06-01

    A hybrid electro-acoustic nonlinear membrane absorber working as a nonlinear energy sink (here after named EA-NES) is described. The device is composed of a thin circular visco-elastic membrane working as an essentially cubic oscillator. One face of the membrane is coupled to the acoustic field to be reduced and the other face is enclosed. The enclosure includes a loudspeaker for the control of the acoustic pressure felt by the rear face of the membrane through proportional feedback control. An experimental set-up has been developed where the EA-NES is weakly coupled to a linear acoustic system. The linear acoustic system is an open-ended tube, coupled on one side to the EA-NES by a box, and on the other side to a source loudspeaker by another box. Only sinusoidal forcing is considered. It is shown that the EA-NES is able to perform resonance capture with the acoustic field, resulting in noise reduction by targeted energy transfer, and to operate in a large frequency band, tuning itself passively to any linear system. We demonstrate the ability of the feedback gain defining the active loop to modify the resonance frequency of the EA-NES, which is a key factor to tune the triggering threshold of energy pumping. The novelty of this work is to use active control combined to passive nonlinear transfer energy to improve it. In this paper, only experimental results are analyzed.

  12. Nonlinear modulation of ion acoustic waves in a magnetized plasma

    International Nuclear Information System (INIS)

    Bharuthram, R.; Shukla, P.K.

    1987-01-01

    The quasistatic plasma slow response to coherent ion acoustic waves in a magnetized plasma is considered. A multidimensional cubic nonlinear Schroedinger equation is derived. It is found that the ion acoustic waves remain modulationally stable against oblique perturbations

  13. Nonlinear generation of non-acoustic modes by low-frequency sound in a vibrationally relaxing gas

    International Nuclear Information System (INIS)

    Perelomova, A.

    2010-01-01

    Two dynamic equations referring to a weakly nonlinear and weakly dispersive flow of a gas in which molecular vibrational relaxation takes place, are derived. The first one governs an excess temperature associated with the thermal mode, and the second one describes variations in vibrational energy. Both quantities refer to non-wave types of gas motion. These variations are caused by the nonlinear transfer of acoustic energy into thermal mode and internal vibrational degrees of freedom of a relaxing gas. The final dynamic equations are instantaneous; they include a quadratic nonlinear acoustic source, reflecting the nonlinear character of interaction of low-frequency acoustic and non-acoustic motions of the fluid. All types of sound, periodic or aperiodic, may serve as an acoustic source of both phenomena. The low-frequency sound is considered in this study. Some conclusions about temporal behavior of non-acoustic modes caused by periodic and aperiodic sound are made. Under certain conditions, acoustic cooling takes place instead of heating. (author)

  14. Effect of acoustic softening on the thermal-mechanical process of ultrasonic welding.

    Science.gov (United States)

    Chen, Kunkun; Zhang, Yansong; Wang, Hongze

    2017-03-01

    Application of ultrasonic energy can reduce the static stress necessary for plastic deformation of metallic materials to reduce forming load and energy, namely acoustic softening effect (ASE). Ultrasonic welding (USW) is a rapid joining process utilizing ultrasonic energy to form a solid state joint between two or more pieces of metals. Quantitative characterization of ASE and its influence on specimen deformation and heat generation is essential to clarify the thermal-mechanical process of ultrasonic welding. In the present work, experiments were set up to found out mechanical behavior of copper and aluminum under combined effect of compression force and ultrasonic energy. Constitutive model was proposed and numerical implemented in finite element model of ultrasonic welding. Thermal-mechanical analysis was put forward to explore the effect of ultrasonic energy on the welding process quantitatively. Conclusions can be drawn that ASE increases structural deformation significantly, which is beneficial for joint formation. Meanwhile, heat generation from both frictional work and plastic deformation is slightly influenced by ASE. Based on the proposed model, relationship between ultrasonic energy and thermal-mechanical behavior of structure during ultrasonic welding was constructed. Copyright © 2016 Elsevier B.V. All rights reserved.

  15. Propagation of flexural waves in inhomogeneous plates exhibiting hysteretic nonlinearity: Nonlinear acoustic black holes.

    Science.gov (United States)

    Gusev, Vitalyi E; Ni, Chenyin; Lomonosov, Alexey; Shen, Zhonghua

    2015-08-01

    Theory accounting for the influence of hysteretic nonlinearity of micro-inhomogeneous material on flexural wave in the plates of continuously varying thickness is developed. For the wedges with thickness increasing as a power law of distance from its edge strong modifications of the wave dynamics with propagation distance are predicted. It is found that nonlinear absorption progressively disappearing with diminishing wave amplitude leads to complete attenuation of acoustic waves in most of the wedges exhibiting black hole phenomenon. It is also demonstrated that black holes exist beyond the geometrical acoustic approximation. Applications include nondestructive evaluation of micro-inhomogeneous materials and vibrations damping. Copyright © 2015 Elsevier B.V. All rights reserved.

  16. Experimental observation of azimuthal shock waves on nonlinear acoustical vortices

    International Nuclear Information System (INIS)

    Brunet, Thomas; Thomas, Jean-Louis; Marchiano, Regis; Coulouvrat, Francois

    2009-01-01

    Thanks to a new focused array of piezoelectric transducers, experimental results are reported here to evidence helical acoustical shock waves resulting from the nonlinear propagation of acoustical vortices (AVs). These shock waves have a three-dimensional spiral shape, from which both the longitudinal and azimuthal components are studied. The inverse filter technique used to synthesize AVs allows various parameters to be varied, especially the topological charge which is the key parameter describing screw dislocations. Firstly, an analysis of the longitudinal modes in the frequency domain reveals a wide cascade of harmonics (up to the 60th order) leading to the formation of the shock waves. Then, an original measurement in the transverse plane exhibits azimuthal behaviour which has never been observed until now for acoustical shock waves. Finally, these new experimental results suggest interesting potential applications of nonlinear effects in terms of acoustics spanners in order to manipulate small objects.

  17. Collisionless damping of nonlinear dust ion acoustic wave due to dust charge fluctuation

    International Nuclear Information System (INIS)

    Ghosh, Samiran; Chaudhuri, Tushar K.; Sarkar, Susmita; Khan, Manoranjan; Gupta, M.R.

    2002-01-01

    A dissipation mechanism for the damping of the nonlinear dust ion acoustic wave in a collisionless dusty plasma consisting of nonthermal electrons, ions, and variable charge dust grains has been investigated. It is shown that the collisionless damping due to dust charge fluctuation causes the nonlinear dust ion acoustic wave propagation to be described by the damped Korteweg-de Vries equation. Due to the presence of nonthermal electrons, the dust ion acoustic wave admits both positive and negative potential and it suffers less damping than the dust acoustic wave, which admits only negative potential

  18. Comparison between sensitivities of quality control methods using ultrasonic waves, radiography and acoustic emission for the thick welded joint testing

    International Nuclear Information System (INIS)

    Asty, Michel; Birac, Claude

    1981-09-01

    The testing of the thick welded joints of the nuclear industry is carried out by radiography and ultrasonics on completion of welding. When a fault is found, its repair requires a sometimes deep cut down to the position of the fault, then filling in of the cut by hand welding with a coated electrode. This very costly operation also involves the risk of causing new defects when building up by hand. Listening to the acoustic emission during the welding has been considered in order to seek the possibility of detecting defects when they appear, or soon after. The industrial use of this method would make an instant repair of the defective areas possible at less cost and with greater reliability. The study presented concerns the comparison between the results of the various non-destructive testing methods: radiography, ultrasonics and acoustic emission, for a thick welded joint in which the defects have been brought about [fr

  19. Problems in nonlinear acoustics: Pulsed finite amplitude sound beams, nonlinear acoustic wave propagation in a liquid layer, nonlinear effects in asymmetric cylindrical sound beams, effects of absorption on the interaction of sound beams, and parametric receiving arrays

    Science.gov (United States)

    Hamilton, Mark F.

    1990-12-01

    This report discusses five projects all of which involve basic theoretical research in nonlinear acoustics: (1) pulsed finite amplitude sound beams are studied with a recently developed time domain computer algorithm that solves the KZK nonlinear parabolic wave equation; (2) nonlinear acoustic wave propagation in a liquid layer is a study of harmonic generation and acoustic soliton information in a liquid between a rigid and a free surface; (3) nonlinear effects in asymmetric cylindrical sound beams is a study of source asymmetries and scattering of sound by sound at high intensity; (4) effects of absorption on the interaction of sound beams is a completed study of the role of absorption in second harmonic generation and scattering of sound by sound; and (5) parametric receiving arrays is a completed study of parametric reception in a reverberant environment.

  20. Generation and control of sound bullets with a nonlinear acoustic lens.

    Science.gov (United States)

    Spadoni, Alessandro; Daraio, Chiara

    2010-04-20

    Acoustic lenses are employed in a variety of applications, from biomedical imaging and surgery to defense systems and damage detection in materials. Focused acoustic signals, for example, enable ultrasonic transducers to image the interior of the human body. Currently however the performance of acoustic devices is limited by their linear operational envelope, which implies relatively inaccurate focusing and low focal power. Here we show a dramatic focusing effect and the generation of compact acoustic pulses (sound bullets) in solid and fluid media, with energies orders of magnitude greater than previously achievable. This focusing is made possible by a tunable, nonlinear acoustic lens, which consists of ordered arrays of granular chains. The amplitude, size, and location of the sound bullets can be controlled by varying the static precompression of the chains. Theory and numerical simulations demonstrate the focusing effect, and photoelasticity experiments corroborate it. Our nonlinear lens permits a qualitatively new way of generating high-energy acoustic pulses, which may improve imaging capabilities through increased accuracy and signal-to-noise ratios and may lead to more effective nonintrusive scalpels, for example, for cancer treatment.

  1. Concrete damage diagnosed using the non-classical nonlinear acoustic method

    International Nuclear Information System (INIS)

    Dao, Zhou; Xiao-Zhou, Liu; Xiu-Fen, Gong; E, Nazarov V; Li, Ma

    2009-01-01

    It is known that the strength of concrete is seriously affected by damage and cracking. In this paper, six concrete samples under different damage levels are studied. The experimental results show a linear dependence of the resonance frequency shift on strain amplitude at the fundamental frequency, and approximate quadratic dependence of the amplitudes of the second and third harmonics on strain amplitude at the fundamental frequency as well. In addition, the amplitude of the third harmonics is shown to increase with the increase of damage level, which is even higher than that of the second harmonics in samples with higher damage levels. These are three properties of non-classical nonlinear acoustics. The nonlinear parameters increase from 10 6 to 10 8 with damage level, and are more sensitive to the damage level of the concrete than the linear parameters obtained by using traditional acoustics methods. So, this method based on non-classical nonlinear acoustics may provide a better means of non-destructive testing (NDT) of concrete and other porous materials

  2. Acoustic nonlinear periodic waves in pair-ion plasmas

    Science.gov (United States)

    Mahmood, Shahzad; Kaladze, Tamaz; Ur-Rehman, Hafeez

    2013-09-01

    Electrostatic acoustic nonlinear periodic (cnoidal) waves and solitons are investigated in unmagnetized pair-ion plasmas consisting of same mass and oppositely charged ion species with different temperatures. Using reductive perturbation method and appropriate boundary conditions, the Korteweg-de Vries (KdV) equation is derived. The analytical solutions of both cnoidal wave and soliton solutions are discussed in detail. The phase plane plots of cnoidal and soliton structures are shown. It is found that both compressive and rarefactive cnoidal wave and soliton structures are formed depending on the temperature ratio of positive and negative ions in pair-ion plasmas. In the special case, it is revealed that the amplitude of soliton may become larger than it is allowed by the nonlinear stationary wave theory which is equal to the quantum tunneling by particle through a potential barrier effect. The serious flaws in the earlier published results by Yadav et al., [PRE 52, 3045 (1995)] and Chawla and Misra [Phys. Plasmas 17, 102315 (2010)] of studying ion acoustic nonlinear periodic waves are also pointed out.

  3. Non-linear imaging condition to image fractures as non-welded interfaces

    NARCIS (Netherlands)

    Minato, S.; Ghose, R.

    2014-01-01

    Hydraulic properties of a fractured reservoir are often controlled by large fractures. In order to seismically detect and characterize them, a high-resolution imaging method is necessary. We apply a non-linear imaging condition to image fractures, considered as non-welded interfaces. We derive the

  4. Artificial defects detection and location during welding

    International Nuclear Information System (INIS)

    Asty, M.

    1978-01-01

    Welding control by acoustic emission allows defects detection as soon as they are created. Acoustic testing saves time and gives better quality assurance in the case of multiple pass welding of plates. A welded joint was performed on A533B steel plates 250 mm thick by submerged arc welding. Artificial defects were implanted to determine significative parameters of acoustic reception. In operating conditions a significant acoustic activity takes place only during welding as shown by preliminary tests. At the same time an important noise is created by the arc, scories cooling and metal solidification and cooling. These problems are solved by an original processing in time-space detecting and locating defects with a good approximation [fr

  5. Feasibility of evaluating the integrity of FTR duct to end fixture welds using acoustic emission monitoring

    International Nuclear Information System (INIS)

    Trantow, R.L.

    1975-11-01

    A method of applying real-time acoustic emission (AE) source location to evaluate the integrity of duct-to-end fixture welds was developed and evaluated using the HEDL R8-4 AE monitor coupled with a PDP-8e minicomputer. Operational software was developed to control the system's data acquisition, storage, and display functions. Performance was evaluated on the basis of comparisons between AE source location data and subsequent destructive examination of six duct-to-transition ring qualification welds. Ten separate discontinuities seen in the metallography performed at 35 locations along these welds correlated with the averaged acoustic emission activity revealed by the AE source location maps. This relationship is not presently considered to be usable as a system calibration method however, because of the limited range of discontinuity lengths (from 0.0003 to 0.004 in. long) that were correlated. The presence of six other discontinuities, found in regions showing low levels of emission activity, indicated that significant stress risers can go undetected under the conditions investigated

  6. Ion acoustic waves in pair-ion plasma: Linear and nonlinear analyses

    International Nuclear Information System (INIS)

    Saeed, R.; Mushtaq, A.

    2009-01-01

    Linear and nonlinear properties of low frequency ion acoustic wave (IAW) in pair-ion plasma in the presence of electrons are investigated. The dispersion relation and Kadomtsev-Petviashvili equation for linear/nonlinear IAW are derived from sets of hydrodynamic equations where the ion pairs are inertial while electrons are Boltzmannian. The dispersion curves for various concentrations of electrons are discussed and compared with experimental results. The predicted linear IAW propagates at the same frequencies as those of the experimentally observed IAW if n e0 ∼10 4 cm -3 . It is found that nonlinear profile of the ion acoustic solitary waves is significantly affected by the percentage ratio of electron number density and temperature. It is also determined that rarefactive solitary waves can propagate in this system. It is hoped that the results presented in this study would be helpful in understanding the salient features of the finite amplitude localized ion acoustic solitary pulses in a laboratory fullerene plasma.

  7. Nonlinear acoustic properties of the B95 aluminum alloy and the B95/nanodiamond composite

    Science.gov (United States)

    Korobov, A. I.; Prokhorov, V. M.

    2016-11-01

    Research results for the nonlinear acoustic properties of the B95 polycrystalline aluminum alloy and the B95/nanodiamond composite have been described. The nonlinear properties of the alloys have been studied by the spectral method that measures the efficiency of generation of the second harmonic of a bulk acoustic wave at a frequency of 2 f = 10 MHz in the field of a finite-amplitude longitudinal acoustic wave at a frequency of f = 5 MHz. The results derived by this method have been compared with the results of studies of the nonlinear acoustic properties of the test alloys using the Thurston-Brugger quasi-static method.

  8. Waves and Structures in Nonlinear Nondispersive Media General Theory and Applications to Nonlinear Acoustics

    CERN Document Server

    Gurbatov, S N; Saichev, A I

    2012-01-01

    "Waves and Structures in Nonlinear Nondispersive Media: General Theory and Applications to Nonlinear Acoustics” is devoted completely to nonlinear structures. The general theory is given here in parallel with mathematical models. Many concrete examples illustrate the general analysis of Part I. Part II is devoted to applications to nonlinear acoustics, including specific nonlinear models and exact solutions, physical mechanisms of nonlinearity, sawtooth-shaped wave propagation, self-action phenomena, nonlinear resonances and engineering application (medicine, nondestructive testing, geophysics, etc.). This book is designed for graduate and postgraduate students studying the theory of nonlinear waves of various physical nature. It may also be useful as a handbook for engineers and researchers who encounter the necessity of taking nonlinear wave effects into account of their work. Dr. Gurbatov S.N. is the head of Department, and Vice Rector for Research of Nizhny Novgorod State University. Dr. Rudenko O.V. is...

  9. Acoustic wave focusing in complex media using Nonlinear Time Reversal coded signal processing

    Czech Academy of Sciences Publication Activity Database

    Dos Santos, S.; Dvořáková, Zuzana; Lints, M.; Kůs, V.; Salupere, A.; Převorovský, Zdeněk

    2014-01-01

    Roč. 19, č. 12 (2014) ISSN 1435-4934. [European Conference on Non-Destructive Testing (ECNDT 2014) /11./. Praha, 06.10.2014-10.10.2014] Institutional support: RVO:61388998 Keywords : ultrasonic testing (UT) * signal processing * TR- NEWS * nonlinear time reversal * NDT * nonlinear acoustics Subject RIV: BI - Acoustics http://www.ndt.net/events/ECNDT2014/app/content/Slides/590_DosSantos_Rev1.pdf

  10. Nonreciprocal acoustics and dynamics in the in-plane oscillations of a geometrically nonlinear lattice.

    Science.gov (United States)

    Zhang, Zhen; Koroleva, I; Manevitch, L I; Bergman, L A; Vakakis, A F

    2016-09-01

    We study the dynamics and acoustics of a nonlinear lattice with fixed boundary conditions composed of a finite number of particles coupled by linear springs, undergoing in-plane oscillations. The source of the strongly nonlinearity of this lattice is geometric effects generated by the in-plane stretching of the coupling linear springs. It has been shown that in the limit of low energy the lattice gives rise to a strongly nonlinear acoustic vacuum, which is a medium with zero speed of sound as defined in classical acoustics. The acoustic vacuum possesses strongly nonlocal coupling effects and an orthogonal set of nonlinear standing waves [or nonlinear normal modes (NNMs)] with mode shapes identical to those of the corresponding linear lattice; in contrast to the linear case, however, all NNMs except the one with the highest wavelength are unstable. In addition, the lattice supports two types of waves, namely, nearly linear sound waves (termed "L waves") corresponding to predominantly axial oscillations of the particles and strongly nonlinear localized propagating pulses (termed "NL pulses") corresponding to predominantly transverse oscillating wave packets of the particles with localized envelopes. We show the existence of nonlinear nonreciprocity phenomena in the dynamics and acoustics of the lattice. Two opposite cases are examined in the limit of low energy. The first gives rise to nonreciprocal dynamics and corresponds to collective, spatially extended transverse loading of the lattice leading to the excitation of individual, predominantly transverse NNMs, whereas the second case gives rise to nonreciprocal acoutics by considering the response of the lattice to spatially localized, transverse impulse or displacement excitations. We demonstrate intense and recurring energy exchanges between a directly excited NNM and other NNMs with higher wave numbers, so that nonreciprocal energy exchanges from small-to-large wave numbers are established. Moreover, we show the

  11. Dynamics of metastable breathers in nonlinear chains in acoustic vacuum

    Science.gov (United States)

    Sen, Surajit; Mohan, T. R. Krishna

    2009-03-01

    The study of the dynamics of one-dimensional chains with both harmonic and nonlinear interactions, as in the Fermi-Pasta-Ulam and related problems, has played a central role in efforts to identify the broad consequences of nonlinearity in these systems. Nevertheless, little is known about the dynamical behavior of purely nonlinear chains where there is a complete absence of the harmonic term, and hence sound propagation is not admissible, i.e., under conditions of “acoustic vacuum.” Here we study the dynamics of highly localized excitations, or breathers, which are known to be initiated by the quasistatic stretching of the bonds between adjacent particles. We show via detailed particle-dynamics-based studies that many low-energy pulses also form in the vicinity of the perturbation, and the breathers that form are “fragile” in the sense that they can be easily delocalized by scattering events in the system. We show that the localized excitations eventually disperse, allowing the system to attain an equilibrium-like state that is realizable in acoustic vacuum. We conclude with a discussion of how the dynamics is affected by the presence of acoustic oscillations.

  12. Nonlinear Displacement Discontinuity Model for Generalized Rayleigh Wave in Contact Interface

    Energy Technology Data Exchange (ETDEWEB)

    Kim, No Hyu; Yang, Seung Yong [Korea University of Technology and Education, Cheonan (Korea, Republic of)

    2007-12-15

    Imperfectly jointed interface serves as mechanical waveguide for elastic waves and gives rise to two distinct kinds of guided wave propagating along the interface. Contact acoustic nonlinearity (CAN) is known to plays major role in the generation of these interface waves called generalized Rayleigh waves in non-welded interface. Closed crack is modeled as non-welded interface that has nonlinear discontinuity condition in displacement across its boundary. Mathematical analysis of boundary conditions and wave equation is conducted to investigate the dispersive characteristics of the interface waves. Existence of the generalized Rayleigh wave(interface wave) in nonlinear contact interface is verified in theory where the dispersion equation for the interface wave is formulated and analyzed. It reveals that the interface waves have two distinct modes and that the phase velocity of anti-symmetric wave mode is highly dependent on contact conditions represented by linear and nonlinear dimensionless specific stiffness

  13. Nonlinear Displacement Discontinuity Model for Generalized Rayleigh Wave in Contact Interface

    International Nuclear Information System (INIS)

    Kim, No Hyu; Yang, Seung Yong

    2007-01-01

    Imperfectly jointed interface serves as mechanical waveguide for elastic waves and gives rise to two distinct kinds of guided wave propagating along the interface. Contact acoustic nonlinearity (CAN) is known to plays major role in the generation of these interface waves called generalized Rayleigh waves in non-welded interface. Closed crack is modeled as non-welded interface that has nonlinear discontinuity condition in displacement across its boundary. Mathematical analysis of boundary conditions and wave equation is conducted to investigate the dispersive characteristics of the interface waves. Existence of the generalized Rayleigh wave(interface wave) in nonlinear contact interface is verified in theory where the dispersion equation for the interface wave is formulated and analyzed. It reveals that the interface waves have two distinct modes and that the phase velocity of anti-symmetric wave mode is highly dependent on contact conditions represented by linear and nonlinear dimensionless specific stiffness

  14. Nonlinear aspects of acoustic radiation force in biomedical applications

    International Nuclear Information System (INIS)

    Ostrovsky, Lev; Tsyuryupa, Sergey; Sarvazyan, Armen

    2015-01-01

    In the past decade acoustic radiation force (ARF) became a powerful tool in numerous biomedical applications. ARF from a focused ultrasound beam acts as a virtual “finger” for remote probing of internal anatomical structures and obtaining diagnostic information. This presentation deals with generation of shear waves by nonlinear focused beams. Albeit the ARF has intrinsically nonlinear origin, in most cases the primary ultrasonic wave was considered in the linear approximation. In this presentation, we consider the effects of nonlinearly distorted beams on generation of shear waves by such beams

  15. Nonlinear aspects of acoustic radiation force in biomedical applications

    Energy Technology Data Exchange (ETDEWEB)

    Ostrovsky, Lev, E-mail: Lev.A.Ostrovsky@noaa.gov [NOAA Earth System Research Laboratory, 325 Broadway, Boulder, Colorado 80305 (United States); Tsyuryupa, Sergey; Sarvazyan, Armen, E-mail: armen@artannlabs.com [Artann Laboratories, Inc., 1459 Lower Ferry Rd., West Trenton, New Jersey,08618 (United States)

    2015-10-28

    In the past decade acoustic radiation force (ARF) became a powerful tool in numerous biomedical applications. ARF from a focused ultrasound beam acts as a virtual “finger” for remote probing of internal anatomical structures and obtaining diagnostic information. This presentation deals with generation of shear waves by nonlinear focused beams. Albeit the ARF has intrinsically nonlinear origin, in most cases the primary ultrasonic wave was considered in the linear approximation. In this presentation, we consider the effects of nonlinearly distorted beams on generation of shear waves by such beams.

  16. Nonlinear aspects of acoustic radiation force in biomedical applications

    Science.gov (United States)

    Ostrovsky, Lev; Tsyuryupa, Sergey; Sarvazyan, Armen

    2015-10-01

    In the past decade acoustic radiation force (ARF) became a powerful tool in numerous biomedical applications. ARF from a focused ultrasound beam acts as a virtual "finger" for remote probing of internal anatomical structures and obtaining diagnostic information. This presentation deals with generation of shear waves by nonlinear focused beams. Albeit the ARF has intrinsically nonlinear origin, in most cases the primary ultrasonic wave was considered in the linear approximation. In this presentation, we consider the effects of nonlinearly distorted beams on generation of shear waves by such beams.

  17. Propagation of nonlinear ion acoustic wave with generation of long-wavelength waves

    International Nuclear Information System (INIS)

    Ohsawa, Yukiharu; Kamimura, Tetsuo

    1978-01-01

    The nonlinear propagation of the wave packet of an ion acoustic wave with wavenumber k 0 asymptotically equals k sub(De) (the electron Debye wavenumber) is investigated by computer simulations. From the wave packet of the ion acoustic wave, waves with long wavelengths are observed to be produced within a few periods for the amplitude oscillation of the original wave packet. These waves are generated in the region where the original wave packet exists. Their characteristic wavelength is of the order of the length of the wave packet, and their propagation velocity is almost equal to the ion acoustic speed. The long-wavelength waves thus produced strongly affect the nonlinear evolution of the original wave packet. (auth.)

  18. Thermoviscous Model Equations in Nonlinear Acoustics

    DEFF Research Database (Denmark)

    Rasmussen, Anders Rønne

    Four nonlinear acoustical wave equations that apply to both perfect gasses and arbitrary fluids with a quadratic equation of state are studied. Shock and rarefaction wave solutions to the equations are studied. In order to assess the accuracy of the wave equations, their solutions are compared...... to solutions of the basic equations from which the wave equations are derived. A straightforward weakly nonlinear equation is the most accurate for shock modeling. A higher order wave equation is the most accurate for modeling of smooth disturbances. Investigations of the linear stability properties...... of solutions to the wave equations, reveal that the solutions may become unstable. Such instabilities are not found in the basic equations. Interacting shocks and standing shocks are investigated....

  19. Quantum corrections to nonlinear ion acoustic wave with Landau damping

    Energy Technology Data Exchange (ETDEWEB)

    Mukherjee, Abhik; Janaki, M. S. [Saha Institute of Nuclear Physics, Calcutta (India); Bose, Anirban [Serampore College, West Bengal (India)

    2014-07-15

    Quantum corrections to nonlinear ion acoustic wave with Landau damping have been computed using Wigner equation approach. The dynamical equation governing the time development of nonlinear ion acoustic wave with semiclassical quantum corrections is shown to have the form of higher KdV equation which has higher order nonlinear terms coming from quantum corrections, with the usual classical and quantum corrected Landau damping integral terms. The conservation of total number of ions is shown from the evolution equation. The decay rate of KdV solitary wave amplitude due to the presence of Landau damping terms has been calculated assuming the Landau damping parameter α{sub 1}=√(m{sub e}/m{sub i}) to be of the same order of the quantum parameter Q=ℏ{sup 2}/(24m{sup 2}c{sub s}{sup 2}L{sup 2}). The amplitude is shown to decay very slowly with time as determined by the quantum factor Q.

  20. Manipulating acoustic wave reflection by a nonlinear elastic metasurface

    Science.gov (United States)

    Guo, Xinxin; Gusev, Vitalyi E.; Bertoldi, Katia; Tournat, Vincent

    2018-03-01

    The acoustic wave reflection properties of a nonlinear elastic metasurface, derived from resonant nonlinear elastic elements, are theoretically and numerically studied. The metasurface is composed of a two degree-of-freedom mass-spring system with quadratic elastic nonlinearity. The possibility of converting, during the reflection process, most of the fundamental incoming wave energy into the second harmonic wave is shown, both theoretically and numerically, by means of a proper design of the nonlinear metasurface. The theoretical results from the harmonic balance method for a monochromatic source are compared with time domain simulations for a wave packet source. This protocol allows analyzing the dynamics of the nonlinear reflection process in the metasurface as well as exploring the limits of the operating frequency bandwidth. The reported methodology can be applied to a wide variety of nonlinear metasurfaces, thus possibly extending the family of exotic nonlinear reflection processes.

  1. Applying a nonlinear, pitch-catch, ultrasonic technique for the detection of kissing bonds in friction stir welds.

    Science.gov (United States)

    Delrue, Steven; Tabatabaeipour, Morteza; Hettler, Jan; Van Den Abeele, Koen

    2016-05-01

    Friction stir welding (FSW) is a promising technology for the joining of aluminum alloys and other metallic admixtures that are hard to weld by conventional fusion welding. Although FSW generally provides better fatigue properties than traditional fusion welding methods, fatigue properties are still significantly lower than for the base material. Apart from voids, kissing bonds for instance, in the form of closed cracks propagating along the interface of the stirred and heat affected zone, are inherent features of the weld and can be considered as one of the main causes of a reduced fatigue life of FSW in comparison to the base material. The main problem with kissing bond defects in FSW, is that they currently are very difficult to detect using existing NDT methods. Besides, in most cases, the defects are not directly accessible from the exposed surface. Therefore, new techniques capable of detecting small kissing bond flaws need to be introduced. In the present paper, a novel and practical approach is introduced based on a nonlinear, single-sided, ultrasonic technique. The proposed inspection technique uses two single element transducers, with the first transducer transmitting an ultrasonic signal that focuses the ultrasonic waves at the bottom side of the sample where cracks are most likely to occur. The large amount of energy at the focus activates the kissing bond, resulting in the generation of nonlinear features in the wave propagation. These nonlinear features are then captured by the second transducer operating in pitch-catch mode, and are analyzed, using pulse inversion, to reveal the presence of a defect. The performance of the proposed nonlinear, pitch-catch technique, is first illustrated using a numerical study of an aluminum sample containing simple, vertically oriented, incipient cracks. Later, the proposed technique is also applied experimentally on a real-life friction stir welded butt joint containing a kissing bond flaw. Copyright © 2016

  2. Model Equation for Acoustic Nonlinear Measurement of Dispersive Specimens at High Frequency

    Science.gov (United States)

    Zhang, Dong; Kushibiki, Junichi; Zou, Wei

    2006-10-01

    We present a theoretical model for acoustic nonlinearity measurement of dispersive specimens at high frequency. The nonlinear Khokhlov-Zabolotskaya-Kuznetsov (KZK) equation governs the nonlinear propagation in the SiO2/specimen/SiO2 multi-layer medium. The dispersion effect is considered in a special manner by introducing the frequency-dependant sound velocity in the KZK equation. Simple analytic solutions are derived by applying the superposition technique of Gaussian beams. The solutions are used to correct the diffraction and dispersion effects in the measurement of acoustic nonlinearity of cottonseed oil in the frequency range of 33-96 MHz. Regarding two different ultrasonic devices, the accuracies of the measurements are improved to ±2.0% and ±1.3% in comparison with ±9.8% and ±2.9% obtained from the previous plane wave model.

  3. A new type of surface acoustic waves in solids due to nonlinear elasticity

    International Nuclear Information System (INIS)

    Mozhaev, V.G.

    1988-12-01

    It is shown that in nonlinear elastic semi-infinite medium possessing a property of self focusing of shear waves, besides bulk non-linear shear waves, new surface acoustic waves exist, localization of which near the boundary is entirely due to nonlinear effects. (author). 8 refs

  4. A modeling approach to predict acoustic nonlinear field generated by a transmitter with an aluminum lens.

    Science.gov (United States)

    Fan, Tingbo; Liu, Zhenbo; Chen, Tao; Li, Faqi; Zhang, Dong

    2011-09-01

    In this work, the authors propose a modeling approach to compute the nonlinear acoustic field generated by a flat piston transmitter with an attached aluminum lens. In this approach, the geometrical parameters (radius and focal length) of a virtual source are initially determined by Snell's refraction law and then adjusted based on the Rayleigh integral result in the linear case. Then, this virtual source is used with the nonlinear spheroidal beam equation (SBE) model to predict the nonlinear acoustic field in the focal region. To examine the validity of this approach, the calculated nonlinear result is compared with those from the Westervelt and (Khokhlov-Zabolotskaya-Kuznetsov) KZK equations for a focal intensity of 7 kW/cm(2). Results indicate that this approach could accurately describe the nonlinear acoustic field in the focal region with less computation time. The proposed modeling approach is shown to accurately describe the nonlinear acoustic field in the focal region. Compared with the Westervelt equation, the computation time of this approach is significantly reduced. It might also be applicable for the widely used concave focused transmitter with a large aperture angle.

  5. Multi-crack imaging using nonclassical nonlinear acoustic method

    International Nuclear Information System (INIS)

    Zhang Lue; Zhang Ying; Liu Xiao-Zhou; Gong Xiu-Fen

    2014-01-01

    Solid materials with cracks exhibit the nonclassical nonlinear acoustical behavior. The micro-defects in solid materials can be detected by nonlinear elastic wave spectroscopy (NEWS) method with a time-reversal (TR) mirror. While defects lie in viscoelastic solid material with different distances from one another, the nonlinear and hysteretic stress—strain relation is established with Preisach—Mayergoyz (PM) model in crack zone. Pulse inversion (PI) and TR methods are used in numerical simulation and defect locations can be determined from images obtained by the maximum value. Since false-positive defects might appear and degrade the imaging when the defects are located quite closely, the maximum value imaging with a time window is introduced to analyze how defects affect each other and how the fake one occurs. Furthermore, NEWS-TR-NEWS method is put forward to improve NEWS-TR scheme, with another forward propagation (NEWS) added to the existing phases (NEWS and TR). In the added phase, scanner locations are determined by locations of all defects imaged in previous phases, so that whether an imaged defect is real can be deduced. NEWS-TR-NEWS method is proved to be effective to distinguish real defects from the false-positive ones. Moreover, it is also helpful to detect the crack that is weaker than others during imaging procedure. (electromagnetism, optics, acoustics, heat transfer, classical mechanics, and fluid dynamics)

  6. Improving Stiffness-to-weight Ratio of Spot-welded Structures based upon Nonlinear Finite Element Modelling

    Science.gov (United States)

    Zhang, Shengyong

    2017-07-01

    Spot welding has been widely used for vehicle body construction due to its advantages of high speed and adaptability for automation. An effort to increase the stiffness-to-weight ratio of spot-welded structures is investigated based upon nonlinear finite element analysis. Topology optimization is conducted for reducing weight in the overlapping regions by choosing an appropriate topology. Three spot-welded models (lap, doubt-hat and T-shape) that approximate “typical” vehicle body components are studied for validating and illustrating the proposed method. It is concluded that removing underutilized material from overlapping regions can result in a significant increase in structural stiffness-to-weight ratio.

  7. PLASTIC PIPE DEFECT DETECTION USING NONLINEAR ACOUSTIC MODULATION

    Directory of Open Access Journals (Sweden)

    Gigih Priyandoko

    2015-02-01

    Full Text Available This project discuss about the defect detection of plastic pipe by using nonlinear acoustic wave modulation method. Nonlinaer acoustic modulations are investigated for fatigue crack detection. It is a sensitive method for damage detection and it is based on the propagation of high frequency acoustic waves in plastic pipe with low frequency excitation. The plastic pipe is excited simultaneously with a slow amplitude modulated vibration pumping wave and a constant amplitude probing wave. The frequency of both the excitation signals coincides with the resonances of the plastic pipe. An actuator is used for frequencies generation while sensor is used for the frequencies detection. Besides that, a PVP pipe is used as the specimen as it is commonly used for the conveyance of liquid in many fields. The results obtained are being observed and the difference between uncrack specimen and cracked specimen can be distinguished.

  8. Impact damage detection in light composite sandwich panels using piezo-based nonlinear vibro-acoustic modulations

    International Nuclear Information System (INIS)

    Pieczonka, L; Ukowski, P; Klepka, A; Staszewski, W J; Uhl, T; Aymerich, F

    2014-01-01

    The nonlinear vibro-acoustic modulation technique is used for impact damage detection in light composite sandwich panels. The method utilizes piezo-based low-frequency vibration and high-frequency ultrasonic excitations. The work presented focuses on the analysis of modulation intensity. The results show that the method can be used for impact damage detection reliably separating damage-related from vibro-acoustic modulations from other intrinsic nonlinear modulations. (paper)

  9. A new theoretical basis for numerical simulations of nonlinear acoustic fields

    Science.gov (United States)

    Wójcik, Janusz

    2000-07-01

    Nonlinear acoustic equations can be considerably simplified. The presented model retains the accuracy of a more complex description of nonlinearity and a uniform description of near and far fields (in contrast to the KZK equation). A method has been presented for obtaining solutions of Kuznetsov's equation from the solutions of the model under consideration. Results of numerical calculations, including comparative ones, are presented.

  10. NON-DESTRUCTIVE LEAK DETECTION IN GALVANIZED IRON PIPE USING NONLINEAR ACOUSTIC MODULATION METHOD

    Directory of Open Access Journals (Sweden)

    Gigih Priyandoko

    2018-02-01

    Full Text Available Non-destructive testing is a wide group of analysis techniques used in science and industry to evaluate the properties of a structure without causing damage to it. The main objective of this project is to carry out experiment to detect leakage in pipeline using nonlinear acoustic modulation method. The nonlinear acoustic modulation approach with low frequency excitation and high frequency acoustic wave is used to reveal modulations in the presence of leak. The pipe used in this experiment was galvanized iron pipe. The experiment is started with the experiment of undamaged specimen and followed by the experiment of damaged specimen with manually applied leak. The results obtained are being observed and the difference between the specimen without leak and with leak can be distinguished. The distance of the leak and the distance of the outlet detected is nearly accurate to the exact location which is leak at 4.0 m and outlet at 6.0 m. Therefore, the results demonstrate that leakage can be detected using nonlinear acoustic modulation, and proved the objective of distinguish the difference between the results of specimen without leak and with leak has succeeded. The damage detection process can be eased with the knowledge on the signal features.

  11. Computer simulations on the nonlinear frequency shift and nonlinear modulation of ion-acoustic waves

    International Nuclear Information System (INIS)

    Ohsawa, Yukiharu; Kamimura, Tetsuo.

    1976-11-01

    The nonlinear behavior of ion-acoustic waves with rather short wave-length, k lambda sub(De) asymptotically equals 1, is investigated by computer sumulations. It is observed that the nonlinear frequency shift is negative and is proportional to square root of the initial wave amplitude when the amplitude is not too large. This proportionality breaks down and the frequency shift can become positive (for large Te/Ti), when (n tilde sub(i)/n 0 )sup(1/2)>0.25, where n tilde sub(i) is the ion density perturbation and n 0 the average plasma density. Nonlinear modulation of the wave-packet is clearly seen; however, modulational instability was not observed. The importance of the effects of trapped ions to these phenomena is emphasized. (auth.)

  12. Acoustic characterization of a nonlinear vibroacoustic absorber at low frequencies and high sound levels

    Science.gov (United States)

    Chauvin, A.; Monteil, M.; Bellizzi, S.; Côte, R.; Herzog, Ph.; Pachebat, M.

    2018-03-01

    A nonlinear vibroacoustic absorber (Nonlinear Energy Sink: NES), involving a clamped thin membrane made in Latex, is assessed in the acoustic domain. This NES is here considered as an one-port acoustic system, analyzed at low frequencies and for increasing excitation levels. This dynamic and frequency range requires a suitable experimental technique, which is presented first. It involves a specific impedance tube able to deal with samples of sufficient size, and reaching high sound levels with a guaranteed linear response thank's to a specific acoustic source. The identification method presented here requires a single pressure measurement, and is calibrated from a set of known acoustic loads. The NES reflection coefficient is then estimated at increasing source levels, showing its strong level dependency. This is presented as a mean to understand energy dissipation. The results of the experimental tests are first compared to a nonlinear viscoelastic model of the membrane absorber. In a second step, a family of one degree of freedom models, treated as equivalent Helmholtz resonators is identified from the measurements, allowing a parametric description of the NES behavior over a wide range of levels.

  13. Nonlinear acoustic waves in partially ionized collisional plasmas

    International Nuclear Information System (INIS)

    Rao, N.N.; Kaup, D.J.; Shukla, P.K.

    1991-01-01

    Nonlinear propagation of acoustic-type waves in a partially ionized three-component collisional plasma consisting of electrons, ions and neutral particles is investigated. For bidirectional propagation, it is shown that the small- but finite-amplitude waves are governed by the Boussinesq equation, which for unidirectional propagation near the acoustic speed reduces to the usual Korteweg-de Vries equation. For large-amplitude waves, it is demonstrated that the relevant fluid equations are integrable in a stationary frame, and the parameter values for the existence of finite-amplitude solutions are explicitly obtained. In both cases, the different temperatures of the individual species, are taken into account. The relevance of the results to the earth's ionospheric plasma in the lower altitude ranges is pointed out. (author)

  14. Investigation of fracture in pressurized gas metal arc welded beryllium

    International Nuclear Information System (INIS)

    Heiple, C.R.; Merlini, R.J.; Adams, R.O.

    1976-01-01

    Premature failures during proof testing of pressurized-gas-metal-arc (PGMA) welded beryllium assemblies were investigated. The failures were almost entirely within the beryllium (a forming grade, similar to HP-10 or S-240), close to and parallel to the weld interface. The aluminum-silicon weld filler metal deposit was not centered in the weld groove in the failed assemblies, and failure occurred on the side of the weld opposite the bias in the weld deposit. Tensile tests of welded samples demonstrated that the failures were unrelated to residual machining damage from cutting the weld groove, and indicated small lack-of-fusion areas near the weld start to be the most likely origin of the failures. Acoustic emission was monitored during tensile tests of the welds. The majority of acoustic emission was probably from crack propagation through the weld filler metal. Tensile bars cut from the region of the weld start behaved differently; they failed at lower loads and exhibited an acoustic emission behavior believed to be from cracking in the weld metal-beryllium interface. Improvement in the quality of these and similar beryllium welds can therefore most likely be made by centering the weld deposit and reducing the size of the weld start defect. 21 fig

  15. Nonlinearities and synchronization in musical acoustics and music psychology

    CERN Document Server

    Bader, Rolf

    2013-01-01

    Nonlinearities are a crucial and founding principle in nearly all musical systems, may they be musical instruments, timbre or rhythm perception and production, or neural networks of music perception. This volume gives an overview about present and past research in these fields. In Musical Acoustics, on the one hand the nonlinearities in musical instruments often produce the musically interesting features. On the other, musical instruments are nonlinear by nature, and tone production is the result of synchronization and self-organization within the instruments. Furthermore, as nearly all musical instruments are driven by impulses an Impulse Pattern Formulation (IPF) is suggested, an iterative framework holding for all musical instruments. It appears that this framework is able to reproduce the complex and perceptionally most salient initial transients of musical instruments. In Music Psychology, nonlinearities are present in all areas of musical features, like pitch, timbre, or rhythm perception. In terms of r...

  16. Effects of vortex-like and non-thermal ion distributions on non-linear dust-acoustic waves

    International Nuclear Information System (INIS)

    Mamun, A.A.; Cairns, R.A.; Shukla, P.K.

    1996-01-01

    The effects of vortex-like and non-thermal ion distributions are incorporated in the study of nonlinear dust-acoustic waves in an unmagnetized dusty plasma. It is found that owing to the departure from the Boltzmann ion distribution to a vortex-like phase space distribution, the dynamics of small but finite amplitude dust-acoustic waves is governed by a modified Kortweg endash de Vries equation. The latter admits a stationary dust-acoustic solitary wave solution, which has larger amplitude, smaller width, and higher propagation velocity than that involving adiabatic ions. On the other hand, consideration of a non-thermal ion distribution provides the possibility of coexistence of large amplitude rarefactive as well as compressive dust-acoustic solitary waves, whereas these structures appear independently when the wave amplitudes become infinitely small. The present investigation should help us to understand the salient features of the non-linear dust-acoustic waves that have been observed in a recent numerical simulation study. copyright 1996 American Institute of Physics

  17. Nonlinear focal shift beyond the geometrical focus in moderately focused acoustic beams.

    Science.gov (United States)

    Camarena, Francisco; Adrián-Martínez, Silvia; Jiménez, Noé; Sánchez-Morcillo, Víctor

    2013-08-01

    The phenomenon of the displacement of the position along the axis of the pressure, intensity, and radiation force maxima of focused acoustic beams under increasing driving voltages (nonlinear focal shift) is studied for the case of a moderately focused beam. The theoretical and experimental results show the existence of this shift along the axis when the initial pressure in the transducer increases until the acoustic field reaches the fully developed nonlinear regime of propagation. Experimental data show that at high amplitudes and for moderate focusing, the position of the on-axis pressure maximum and radiation force maximum can surpass the geometrical focal length. On the contrary, the on-axis pressure minimum approaches the transducer under increasing driving voltages, increasing the distance between the positive and negative peak pressure in the beam. These results are in agreement with numerical KZK model predictions and the existed data of other authors and can be explained according to the effect of self-refraction characteristic of the nonlinear regime of propagation.

  18. Real-time nondestructive monitoring of the gas tungsten arc welding (GTAW) process by combined airborne acoustic emission and non-contact ultrasonics

    Science.gov (United States)

    Zhang, Lu; Basantes-Defaz, Alexandra-Del-Carmen; Abbasi, Zeynab; Yuhas, Donald; Ozevin, Didem; Indacochea, Ernesto

    2018-03-01

    Welding is a key manufacturing process for many industries and may introduce defects into the welded parts causing significant negative impacts, potentially ruining high-cost pieces. Therefore, a real-time process monitoring method is important to implement for avoiding producing a low-quality weld. Due to high surface temperature and possible contamination of surface by contact transducers, the welding process should be monitored via non-contact transducers. In this paper, airborne acoustic emission (AE) transducers tuned at 60 kHz and non-contact ultrasonic testing (UT) transducers tuned at 500 kHz are implemented for real time weld monitoring. AE is a passive nondestructive evaluation method that listens for the process noise, and provides information about the uniformity of manufacturing process. UT provides more quantitative information about weld defects. One of the most common weld defects as burn-through is investigated. The influences of weld defects on AE signatures (time-driven data) and UT signals (received signal energy, change in peak frequency) are presented. The level of burn-through damage is defined by using single method or combine AE/UT methods.

  19. Nonlinear ion-acoustic structures in a nonextensive electron–positron–ion–dust plasma: Modulational instability and rogue waves

    Energy Technology Data Exchange (ETDEWEB)

    Guo, Shimin, E-mail: gsm861@126.com [School of Mathematics and Statistics, Xi’an Jiaotong University, Xi’an, 710049 (China); Research Group MAC, Centrum Wiskunde and Informatica, Amsterdam, 1098XG (Netherlands); Mei, Liquan, E-mail: lqmei@mail.xjtu.edu.cn [School of Mathematics and Statistics, Xi’an Jiaotong University, Xi’an, 710049 (China); Center for Computational Geosciences, Xi’an Jiaotong University, Xi’an, 710049 (China); Sun, Anbang [Research Group MAC, Centrum Wiskunde and Informatica, Amsterdam, 1098XG (Netherlands)

    2013-05-15

    The nonlinear propagation of planar and nonplanar (cylindrical and spherical) ion-acoustic waves in an unmagnetized electron–positron–ion–dust plasma with two-electron temperature distributions is investigated in the context of the nonextensive statistics. Using the reductive perturbation method, a modified nonlinear Schrödinger equation is derived for the potential wave amplitude. The effects of plasma parameters on the modulational instability of ion-acoustic waves are discussed in detail for planar as well as for cylindrical and spherical geometries. In addition, for the planar case, we analyze how the plasma parameters influence the nonlinear structures of the first- and second-order ion-acoustic rogue waves within the modulational instability region. The present results may be helpful in providing a good fit between the theoretical analysis and real applications in future spatial observations and laboratory plasma experiments. -- Highlights: ► Modulational instability of ion-acoustic waves in a new plasma model is discussed. ► Tsallis’s statistics is considered in the model. ► The second-order ion-acoustic rogue wave is studied for the first time.

  20. Nonlinear ion-acoustic structures in a nonextensive electron–positron–ion–dust plasma: Modulational instability and rogue waves

    International Nuclear Information System (INIS)

    Guo, Shimin; Mei, Liquan; Sun, Anbang

    2013-01-01

    The nonlinear propagation of planar and nonplanar (cylindrical and spherical) ion-acoustic waves in an unmagnetized electron–positron–ion–dust plasma with two-electron temperature distributions is investigated in the context of the nonextensive statistics. Using the reductive perturbation method, a modified nonlinear Schrödinger equation is derived for the potential wave amplitude. The effects of plasma parameters on the modulational instability of ion-acoustic waves are discussed in detail for planar as well as for cylindrical and spherical geometries. In addition, for the planar case, we analyze how the plasma parameters influence the nonlinear structures of the first- and second-order ion-acoustic rogue waves within the modulational instability region. The present results may be helpful in providing a good fit between the theoretical analysis and real applications in future spatial observations and laboratory plasma experiments. -- Highlights: ► Modulational instability of ion-acoustic waves in a new plasma model is discussed. ► Tsallis’s statistics is considered in the model. ► The second-order ion-acoustic rogue wave is studied for the first time

  1. Nonlinear Acoustic and Ultrasonic NDT of Aeronautical Components

    Science.gov (United States)

    Van Den Abeele, Koen; Katkowski, Tomasz; Mattei, Christophe

    2006-05-01

    In response to the demand for innovative microdamage inspection systems, with high sensitivity and undoubted accuracy, we are currently investigating the use and robustness of several acoustic and ultrasonic NDT techniques based on Nonlinear Elastic Wave Spectroscopy (NEWS) for the characterization of microdamage in aeronautical components. In this report, we illustrate the results of an amplitude dependent analysis of the resonance behaviour, both in time (signal reverberation) and in frequency (sweep) domain. The technique is applied to intact and damaged samples of Carbon Fiber Reinforced Plastics (CFRP) composites after thermal loading or mechanical fatigue. The method shows a considerable gain in sensitivity and an incontestable interpretation of the results for nonlinear signatures in comparison with the linear characteristics. For highly fatigued samples, slow dynamical effects are observed.

  2. Free-vibration acoustic resonance of a nonlinear elastic bar

    Science.gov (United States)

    Tarumi, Ryuichi; Oshita, Yoshihito

    2011-02-01

    Free-vibration acoustic resonance of a one-dimensional nonlinear elastic bar was investigated by direct analysis in the calculus of variations. The Lagrangian density of the bar includes a cubic term of the deformation gradient, which is responsible for both geometric and constitutive nonlinearities. By expanding the deformation function into a complex Fourier series, we derived the action integral in an analytic form and evaluated its stationary conditions numerically with the Ritz method for the first three resonant vibration modes. This revealed that the bar shows the following prominent nonlinear features: (i) amplitude dependence of the resonance frequency; (ii) symmetry breaking in the vibration pattern; and (iii) excitation of the high-frequency mode around nodal-like points. Stability of the resonant vibrations was also addressed in terms of a convex condition on the strain energy density.

  3. The mechanical properties of high speed GTAW weld and factors of nonlinear multiple regression model under external transverse magnetic field

    Science.gov (United States)

    Lu, Lin; Chang, Yunlong; Li, Yingmin; He, Youyou

    2013-05-01

    A transverse magnetic field was introduced to the arc plasma in the process of welding stainless steel tubes by high-speed Tungsten Inert Gas Arc Welding (TIG for short) without filler wire. The influence of external magnetic field on welding quality was investigated. 9 sets of parameters were designed by the means of orthogonal experiment. The welding joint tensile strength and form factor of weld were regarded as the main standards of welding quality. A binary quadratic nonlinear regression equation was established with the conditions of magnetic induction and flow rate of Ar gas. The residual standard deviation was calculated to adjust the accuracy of regression model. The results showed that, the regression model was correct and effective in calculating the tensile strength and aspect ratio of weld. Two 3D regression models were designed respectively, and then the impact law of magnetic induction on welding quality was researched.

  4. Acoustic multipath arrivals in the horizontal plane due to approaching nonlinear internal waves.

    Science.gov (United States)

    Badiey, Mohsen; Katsnelson, Boris G; Lin, Ying-Tsong; Lynch, James F

    2011-04-01

    Simultaneous measurements of acoustic wave transmissions and a nonlinear internal wave packet approaching an along-shelf acoustic path during the Shallow Water 2006 experiment are reported. The incoming internal wave packet acts as a moving frontal layer reflecting (or refracting) sound in the horizontal plane. Received acoustic signals are filtered into acoustic normal mode arrivals. It is shown that a horizontal multipath interference is produced. This has previously been called a horizontal Lloyd's mirror. The interference between the direct path and the refracted path depends on the mode number and frequency of the acoustic signal. A mechanism for the multipath interference is shown. Preliminary modeling results of this dynamic interaction using vertical modes and horizontal parabolic equation models are in good agreement with the observed data.

  5. Numerical Calculation and Measurement of Nonlinear Acoustic Fields in Ultrasound Diagnosis

    Science.gov (United States)

    Kawagishi, Tetsuya; Saito, Shigemi; Mine, Yoshitaka

    2002-05-01

    In order to develop a tool for designing on the ultrasonic probe and its peripheral devices for tissue-harmonic-imaging systems, a study is carried out to compare the calculation and observation results of nonlinear acoustic fields for a diagnostic ultrasound system. The pulsed ultrasound with a center frequency of 2.5 MHz is emanated from a weakly focusing sector probe with a 6.5 mm aperture radius and a 50 mm focal length into an agar phantom with an attenuation coefficient of about 0.6 dB/cm/MHz or 1.2 dB/cm/MHz. The nonlinear acoustic field is measured using a needle-type hydrophone. The calculation is based on the Khokhlov-Zabolotskaya-Kuznetsov(KZK) equation which is modified so that the frequency dependence of the attenuation coefficient is the same as that in biological tissue. This equation is numerically solved with the implicit backward method employing the iterative method. The measured and calculated amplitude spectra show good agreement with each other.

  6. Prediction of Weld Residual Stress of Narrow Gap Welds

    International Nuclear Information System (INIS)

    Yang, Jun Seog; Huh, Nam Su

    2010-01-01

    The conventional welding technique such as shield metal arc welding has been mostly applied to the piping system of the nuclear power plants. It is well known that this welding technique causes the overheating and welding defects due to the large groove angle of weld. On the other hand, the narrow gap welding(NGW) technique has many merits, for instance, the reduction of welding time, the shrinkage of weld and the small deformation of the weld due to the small groove angle and welding bead width comparing with the conventional welds. These characteristics of NGW affect the deformation behavior and the distribution of welding residual stress of NGW, thus it is believed that the residual stress results obtained from conventional welding procedure may not be applied to structural integrity evaluation of NGW. In this paper, the welding residual stress of NGW was predicted using the nonlinear finite element analysis to simulate the thermal and mechanical effects of the NGW. The present results can be used as the important information to perform the flaw evaluation and to improve the weld procedure of NGW

  7. Effects of heat exchange and nonlinearity on acoustic streaming in a vibrating cylindrical cavity.

    Science.gov (United States)

    Gubaidullin, Amir A; Yakovenko, Anna V

    2015-06-01

    Acoustic streaming in a gas filled cylindrical cavity subjected to the vibration effect is investigated numerically. Both thermally insulated walls and constant temperature walls are considered. The range of vibration frequencies from low frequencies, at which the process can be described by an approximate analytical solution, to high frequencies giving rise to strong nonlinear effects is studied. Frequencies lower than the resonant one are chosen, and nonlinearity is achieved due to the large amplitude. The problem is solved in an axisymmetric statement. The dependence of acoustic streaming in narrow channels at vibration frequencies lower than the resonant one on the type of thermal boundary conditions is shown. The streaming vortices' directions of rotation in the case of constant temperature walls are found to be opposite to those in the case of thermally insulated walls. Different nonlinear effects, which increase with the frequency of vibration, are obtained. Nonlinear effects manifesting as the nonuniformity of average temperature, pressure, and density are in turn found to be influencing the streaming velocity and streaming structure.

  8. Nonlinear acoustic propagation of launch vehicle and military jet aircraft noise

    Science.gov (United States)

    Gee, Kent L.

    2010-10-01

    The noise from launch vehicles and high-performance military jet aircraft has been shown to travel nonlinearly as a result of an amplitude-dependent speed of sound. Because acoustic pressure compressions travel faster than rarefactions, the waveform steepens and shocks form. This process results in a very different (and readily audible) noise signature and spectrum than predicted by linear models. On-going efforts to characterize the nonlinearity using statistical and spectral measures are described with examples from recent static tests of solid rocket boosters and the F-22 Raptor.

  9. Acoustic emission

    International Nuclear Information System (INIS)

    Nichols, R.W.

    1976-01-01

    The volume contains six papers which together provide an overall review of the inspection technique known as acoustic emission or stress wave emission. The titles are: a welder's introduction to acoustic emission technology; use of acoustic emission for detection of defects as they arise during fabrication; examples of laboratory application and assessment of acoustic emission in the United Kingdom; (Part I: acoustic emission behaviour of low alloy steels; Part II: fatigue crack assessment from proof testing and continuous monitoring); inspection of selected areas of engineering structures by acoustic emission; Japanese experience in laboratory and practical applications of acoustic emission to welded structures; and ASME acoustic emission code status. (U.K.)

  10. Linear and nonlinear ion-acoustic waves in nonrelativistic quantum plasmas with arbitrary degeneracy

    Science.gov (United States)

    Haas, Fernando; Mahmood, Shahzad

    2015-11-01

    Linear and nonlinear ion-acoustic waves are studied in a fluid model for nonrelativistic, unmagnetized quantum plasma with electrons with an arbitrary degeneracy degree. The equation of state for electrons follows from a local Fermi-Dirac distribution function and applies equally well both to fully degenerate and classical, nondegenerate limits. Ions are assumed to be cold. Quantum diffraction effects through the Bohm potential are also taken into account. A general coupling parameter valid for dilute and dense plasmas is proposed. The linear dispersion relation of the ion-acoustic waves is obtained and the ion-acoustic speed is discussed for the limiting cases of extremely dense or dilute systems. In the long-wavelength limit, the results agree with quantum kinetic theory. Using the reductive perturbation method, the appropriate Korteweg-de Vries equation for weakly nonlinear solutions is obtained and the corresponding soliton propagation is analyzed. It is found that soliton hump and dip structures are formed depending on the value of the quantum parameter for the degenerate electrons, which affect the phase velocities in the dispersive medium.

  11. Time reversal invariance for a nonlinear scatterer exhibiting contact acoustic nonlinearity

    Science.gov (United States)

    Blanloeuil, Philippe; Rose, L. R. Francis; Veidt, Martin; Wang, Chun H.

    2018-03-01

    The time reversal invariance of an ultrasonic plane wave interacting with a contact interface characterized by a unilateral contact law is investigated analytically and numerically. It is shown analytically that despite the contact nonlinearity, the re-emission of a time reversed version of the reflected and transmitted waves can perfectly recover the original pulse shape, thereby demonstrating time reversal invariance for this type of contact acoustic nonlinearity. With the aid of finite element modelling, the time-reversal analysis is extended to finite-size nonlinear scatterers such as closed cracks. The results show that time reversal invariance holds provided that all the additional frequencies generated during the forward propagation, such as higher harmonics, sub-harmonics and zero-frequency component, are fully included in the retro-propagation. If the scattered waves are frequency filtered during receiving or transmitting, such as through the use of narrowband transducers, the recombination of the time-reversed waves will not exactly recover the original incident wave. This discrepancy due to incomplete time invariance can be exploited as a new method for characterizing damage by defining damage indices that quantify the departure from time reversal invariance. The sensitivity of these damage indices for various crack lengths and contact stress levels is investigated computationally, indicating some advantages of this narrowband approach relative to the more conventional measurement of higher harmonic amplitude, which requires broadband transducers.

  12. Finite element simulation of the welding process and structural behaviour of welded components

    International Nuclear Information System (INIS)

    Locci, J.M.; Rouvray, A. de; Barbe, B.; Poirier, J.

    1977-01-01

    In the field of inelastic analysis of nuclear metal structures, the computation of residual stresses in welds, and their effects on the strength of welded components is of major importance. This paper presents an experimentally checked finite element simulation with the general nonlinear program PAM NEP-D, of the electron beam welding of two thick hemispherical shells, and the behaviour of the welded sphere under various additional thermomechanical sollicitations. (Auth.)

  13. Acoustic source for generating an acoustic beam

    Science.gov (United States)

    Vu, Cung Khac; Sinha, Dipen N.; Pantea, Cristian

    2016-05-31

    An acoustic source for generating an acoustic beam includes a housing; a plurality of spaced apart piezo-electric layers disposed within the housing; and a non-linear medium filling between the plurality of layers. Each of the plurality of piezoelectric layers is configured to generate an acoustic wave. The non-linear medium and the plurality of piezo-electric material layers have a matching impedance so as to enhance a transmission of the acoustic wave generated by each of plurality of layers through the remaining plurality of layers.

  14. Impact of nonlinear distortion on acoustic radiation force elastography.

    Science.gov (United States)

    Draudt, Andrew B; Cleveland, Robin O

    2011-11-01

    High-intensity focused ultrasound (HIFU) produces an acoustic radiation force that induces tissue displacement, which can be measured by monitoring time shifts in the backscattered signals from interrogation pulses. If the pulse occurs simultaneously with the HIFU, the arrival time of the backscatter will be biased because nonlinearity associated with the HIFU changes the local sound speed. Measurements of the pressure field using 1.1 MHz HIFU and a 7.5 MHz pulse in water exhibited a nonlinearly induced apparent displacement (NIAD) that varied with the HIFU pressure, propagation distance and the timing of the pulse relative to the HIFU. Nonlinear simulations employing the KZK equation predicted NIADs that agreed with measurements. Experiments with chicken breast demonstrated a NIAD with magnitude similar to that expected from the radiation force. Finally it was shown that if two pulses were fired with different phases relative to the HIFU, then upon averaging, the NIAD could be mitigated. Copyright © 2011 World Federation for Ultrasound in Medicine & Biology. Published by Elsevier Inc. All rights reserved.

  15. Nonlinear ion acoustic waves in a quantum degenerate warm plasma with dust grains

    International Nuclear Information System (INIS)

    Dubinov, A. E.; Kolotkov, D. Yu.; Sazonkin, M. A.

    2011-01-01

    A study is made of the propagation of ion acoustic waves in a collisionless unmagnetized dusty plasma containing degenerate ion and electron gases at nonzero temperatures. In linear theory, a dispersion relation for isothermal ion acoustic waves is derived and an exact expression for the linear ion acoustic velocity is obtained. The dependence of the linear ion acoustic velocity on the dust density in a plasma is calculated. An analysis of the dispersion relation reveals parameter ranges in which the problem has soliton solutions. In nonlinear theory, an exact solution to the basic equations is found and examined. The analysis is carried out by Bernoulli’s pseudopotential method. The ranges of the phase velocities of periodic ion acoustic waves and the velocities of solitons are determined. It is shown that these ranges do not overlap and that the soliton velocity cannot be lower than the linear ion acoustic velocity. The profiles of the physical quantities in a periodic wave and in a soliton are evaluated, as well as the dependence of the critical velocity of solitons on the dust density in a plasma.

  16. Nonlinear acoustic effects in the propagation of surface acoustic waves in SrTiO3 near the structural phase transition

    International Nuclear Information System (INIS)

    Balashova, E.V.; Lemanov, V.V.; Sherman, A.B.

    1986-01-01

    Generation process of a surface acoustic wave with summarized frequency in collinear propagation of two surface acoustic waves in SrTiO 3 crystal near crystal-phase transition O n → D 4h (T c ≅ 105 K) is investigated. Anomalous increase of a nonlinear parameter Γ ∼ (T-T c ) -1 attributed to a fluctuation mechanism is observed. It is shown that the presence of a surface layer in SrTiO 3 having a higher, than in crystal volume, temperature of phase transition results in summarized frequency signal oscillation

  17. Spectro-spatial analysis of wave packet propagation in nonlinear acoustic metamaterials

    Science.gov (United States)

    Zhou, W. J.; Li, X. P.; Wang, Y. S.; Chen, W. Q.; Huang, G. L.

    2018-01-01

    The objective of this work is to analyze wave packet propagation in weakly nonlinear acoustic metamaterials and reveal the interior nonlinear wave mechanism through spectro-spatial analysis. The spectro-spatial analysis is based on full-scale transient analysis of the finite system, by which dispersion curves are generated from the transmitted waves and also verified by the perturbation method (the L-P method). We found that the spectro-spatial analysis can provide detailed information about the solitary wave in short-wavelength region which cannot be captured by the L-P method. It is also found that the optical wave modes in the nonlinear metamaterial are sensitive to the parameters of the nonlinear constitutive relation. Specifically, a significant frequency shift phenomenon is found in the middle-wavelength region of the optical wave branch, which makes this frequency region behave like a band gap for transient waves. This special frequency shift is then used to design a direction-biased waveguide device, and its efficiency is shown by numerical simulations.

  18. Prediction Analysis of Weld-Bead and Heat Affected Zone in TIG welding using Artificial Neural Networks

    Science.gov (United States)

    Saldanha, Shamith L.; Kalaichelvi, V.; Karthikeyan, R.

    2018-04-01

    TIG Welding is a high quality form of welding which is very popular in industries. It is one of the few types of welding that can be used to join dissimilar metals. Here a weld joint is formed between stainless steel and monel alloy. It is desired to have control over the weld geometry of such a joint through the adjustment of experimental parameters which are welding current, wire feed speed, arc length and the shielding gas flow rate. To facilitate the automation of the same, a model of the welding system is needed. However the underlying welding process is complex and non-linear, and analytical methods are impractical for industrial use. Therefore artificial neural networks (ANN) are explored for developing the model, as they are well-suited for modelling non-linear multi-variate data. Feed-forward neural networks with backpropagation training algorithm are used, and the data for training the ANN taken from experimental work. There are four outputs corresponding to the weld geometry. Different training and testing phases were carried out using MATLAB software and ANN approximates the given data with minimum amount of error.

  19. Visualization of Spot- welding Resistance

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2016-01-01

    Full Text Available This contribution devotes to monitoring of processes running during joining of steel sheets by incadescent so called point welding using non-destructive trial method – acoustic emission (AE. The joining process is detailed described within experimental measuring from the point of view of metallurgic effects runnig during weld creation (records obtained by means of AE method. It takes into consideration quality of joined steels within welding data of steel producer. Steel welding (determined by chemical composition during mechanical verification and firmness of welds consider results of measurement AE and fracture effect of point joints. The measurement also demonstrates conclusion about connection of metallurgic processes with material wave effects (AE measurement and their impact on firmness of joint at steel with guaranteed welding, difficult welding and at their potential combination.

  20. Multi-crack imaging using nonclassical nonlinear acoustic method

    Science.gov (United States)

    Zhang, Lue; Zhang, Ying; Liu, Xiao-Zhou; Gong, Xiu-Fen

    2014-10-01

    Solid materials with cracks exhibit the nonclassical nonlinear acoustical behavior. The micro-defects in solid materials can be detected by nonlinear elastic wave spectroscopy (NEWS) method with a time-reversal (TR) mirror. While defects lie in viscoelastic solid material with different distances from one another, the nonlinear and hysteretic stress—strain relation is established with Preisach—Mayergoyz (PM) model in crack zone. Pulse inversion (PI) and TR methods are used in numerical simulation and defect locations can be determined from images obtained by the maximum value. Since false-positive defects might appear and degrade the imaging when the defects are located quite closely, the maximum value imaging with a time window is introduced to analyze how defects affect each other and how the fake one occurs. Furthermore, NEWS-TR-NEWS method is put forward to improve NEWS-TR scheme, with another forward propagation (NEWS) added to the existing phases (NEWS and TR). In the added phase, scanner locations are determined by locations of all defects imaged in previous phases, so that whether an imaged defect is real can be deduced. NEWS-TR-NEWS method is proved to be effective to distinguish real defects from the false-positive ones. Moreover, it is also helpful to detect the crack that is weaker than others during imaging procedure.

  1. Current-driven ion-acoustic and potential-relaxation instabilities excited in plasma plume during electron beam welding

    Energy Technology Data Exchange (ETDEWEB)

    Trushnikov, D. N., E-mail: trdimitr@yandex.ru [The department for Applied Physics, Perm National Research Polytechnic University, Perm, 614990 (Russian Federation); Mladenov, G. M., E-mail: gmmladenov@abv.bg; Koleva, E. G., E-mail: eligeorg@abv.bg [Institute of Electronics, Bulgarian Academy of Sciences, 72 Tzarigradsko Shose, 1784, Sofia (Bulgaria); Technology Centre of Electron Beam and Plasma Technologies and Techniques, 68-70 Vrania, ap.10, Banishora,1309, Sofia (Bulgaria); Belenkiy, V. Ya., E-mail: mtf@pstu.ru; Varushkin, S. V., E-mail: stepan.varushkin@mail.ru [The department for Welding Production and Technology of Constructional Materials, Perm National Research Polytechnic University, Perm, 614990 (Russian Federation)

    2014-04-15

    Many papers have sought correlations between the parameters of secondary particles generated above the beam/work piece interaction zone, dynamics of processes in the keyhole, and technological processes. Low- and high-frequency oscillations of the current, collected by plasma have been observed above the welding zone during electron beam welding. Low-frequency oscillations of secondary signals are related to capillary instabilities of the keyhole, however; the physical mechanisms responsible for the high-frequency oscillations (>10 kHz) of the collected current are not fully understood. This paper shows that peak frequencies in the spectra of the collected high-frequency signal are dependent on the reciprocal distance between the welding zone and collector electrode. From the relationship between current harmonics frequency and distance of the collector/welding zone, it can be estimated that the draft velocity of electrons or phase velocity of excited waves is about 1600 m/s. The dispersion relation with the properties of ion-acoustic waves is related to electron temperature 10 000 K, ion temperature 2 400 K and plasma density 10{sup 16} m{sup −3}, which is analogues to the parameters of potential-relaxation instabilities, observed in similar conditions. The estimated critical density of the transported current for creating the anomalous resistance state of plasma is of the order of 3 A·m{sup −2}, i.e. 8 mA for a 3–10 cm{sup 2} collector electrode. Thus, it is assumed that the observed high-frequency oscillations of the current collected by the positive collector electrode are caused by relaxation processes in the plasma plume above the welding zone, and not a direct demonstration of oscillations in the keyhole.

  2. Optimization and verification of ultrasonic testability of acoustically anisotropic materials on austenitic and dissimilar welds; Optimierung und Nachweis der Ultraschallpruefbarkeit von akustisch anisotropen Werkstoffen an austenitischen Schweiss- und Mischverbindungen

    Energy Technology Data Exchange (ETDEWEB)

    Pudovikov, Sergey

    2013-11-21

    Austenitic and dissimilar welds with respect to the ultrasonic testing (UT) methods are considered normally as ''difficult-to-test'' objects. During the solidification process in such welds a distinct dendrite microstructure evolves, which is coarse-grained, anisotropic and inhomogeneous simultaneously. The reliability of available ultrasonic methods on austenitic welds depends significantly on the selected UT-parameters as well as on the inspection personnel experience. In the present dissertation, an ultrasonic testing method was developed, which allows the flaw detection and evaluation in acoustically anisotropic inhomogeneous materials, especially in austenitic and dissimilar welds with a quantitative statement to the defect size, type, and location. The principle of synthetic focusing with taking into account the material anisotropy and inhomogeneity along with two- and three-dimensional visualization provides a reliable and quantitative assessment of the inspection results in acoustically anisotropic inhomogeneous test objects. Among others, an iterative algorithm for the determination of unknown elastic properties of inhomogeneous anisotropic materials has been developed. It allows practical application of the developed UT method, since the anisotropy of most of austenitic and dissimilar welds (especially of hand-welded joints) in practice is usually unknown. The functionality of the developed inspection technique has been validated by many experiments on welded austenitic specimens having artificial and natural defects. For the practical application of the new ultrasonic technique different testing strategies are proposed, which can be used depending on the current inspection task.

  3. Khokhlov Zabolotskaya Kuznetsov type equation: nonlinear acoustics in heterogeneous media

    Science.gov (United States)

    Kostin, Ilya; Panasenko, Grigory

    2006-04-01

    The KZK type equation introduced in this Note differs from the traditional form of the KZK model known in acoustics by the assumptions on the nonlinear term. For this modified form, a global existence and uniqueness result is established for the case of non-constant coefficients. Afterwards the asymptotic behaviour of the solution of the KZK type equation with rapidly oscillating coefficients is studied. To cite this article: I. Kostin, G. Panasenko, C. R. Mecanique 334 (2006).

  4. Automatic monitoring of vibration welding equipment

    Science.gov (United States)

    Spicer, John Patrick; Chakraborty, Debejyo; Wincek, Michael Anthony; Wang, Hui; Abell, Jeffrey A; Bracey, Jennifer; Cai, Wayne W

    2014-10-14

    A vibration welding system includes vibration welding equipment having a welding horn and anvil, a host device, a check station, and a robot. The robot moves the horn and anvil via an arm to the check station. Sensors, e.g., temperature sensors, are positioned with respect to the welding equipment. Additional sensors are positioned with respect to the check station, including a pressure-sensitive array. The host device, which monitors a condition of the welding equipment, measures signals via the sensors positioned with respect to the welding equipment when the horn is actively forming a weld. The robot moves the horn and anvil to the check station, activates the check station sensors at the check station, and determines a condition of the welding equipment by processing the received signals. Acoustic, force, temperature, displacement, amplitude, and/or attitude/gyroscopic sensors may be used.

  5. Nonlinear vibration and radiation from a panel with transition to chaos induced by acoustic waves

    Science.gov (United States)

    Maestrello, Lucio; Frendi, Abdelkader; Brown, Donald E.

    1992-01-01

    The dynamic response of an aircraft panel forced at resonance and off-resonance by plane acoustic waves at normal incidence is investigated experimentally and numerically. Linear, nonlinear (period doubling) and chaotic responses are obtained by increasing the sound pressure level of the excitation. The response time history is sensitive to the input level and to the frequency of excitation. The change in response behavior is due to a change in input conditions, triggered either naturally or by modulation of the bandwidth of the incident waves. Off-resonance, bifurcation is diffused and difficult to maintain, thus the panel response drifts into a linear behavior. The acoustic pressure emanated by the panel is either linear or nonlinear as is the vibration response. The nonlinear effects accumulate during the propagation with distance. Results are also obtained on the control of the panel response using damping tape on aluminum panel and using a graphite epoxy panel having the same size and weight. Good agreement is obtained between the experimental and numerical results.

  6. Acoustic Emission Weld Monitor System. Data Acquisition and Investigation

    Science.gov (United States)

    1979-10-01

    improved weld intergrity by allowing repairs to be performed on a pass by pass basis as the flaws occur rather than after the completion of a heavy...effect on weld intergrity . Flaw confirmation was primarily accomplished through the use of radio- graphic inspection. Positive confirmation of porosity...Figures 14-21, the weld is represented by the horizontal dashed line. Transducer locations, derived from calibration files, are indicated by verti

  7. Nonlinear acoustic properties of ex vivo bovine liver and the effects of temperature and denaturation

    International Nuclear Information System (INIS)

    Jackson, E J; Coussios, C-C; Cleveland, R O

    2014-01-01

    Thermal ablation by high intensity focused ultrasound (HIFU) has a great potential for the non-invasive treatment of solid tumours. Due to the high pressure amplitudes involved, nonlinear acoustic effects must be understood and the relevant medium property is the parameter of nonlinearity B/A. Here, B/A was measured in ex vivo bovine liver, over a heating/cooling cycle replicating temperatures reached during HIFU ablation, adapting a finite amplitude insertion technique, which also allowed for measurement of sound-speed and attenuation. The method measures the nonlinear progression of a plane wave through liver and B/A was chosen so that numerical simulations matched the measured waveforms. To create plane-wave conditions, sinusoidal bursts were transmitted by a 100 mm diameter 1.125 MHz unfocused transducer and measured using a 15 mm diameter 2.25 MHz broadband transducer in the near field. Attenuation and sound-speed were calculated using a reflected pulse from the smaller transducer using the larger transducer as the reflecting interface. Results showed that attenuation initially decreased with heating then increased after denaturation, the sound-speed initially increased with temperature and then decreased, and B/A showed an increase with temperature but no significant post-heating change. The B/A data disagree with other reports that show a significant change and we suggest that any nonlinear enhancement in the received ultrasound signal post-treatment is likely due to acoustic cavitation rather than changes in tissue nonlinearity. (paper)

  8. Measurement of the Acoustic Nonlinearity Parameter for Biological Media.

    Science.gov (United States)

    Cobb, Wesley Nelson

    In vitro measurements of the acoustic nonlinearity parameter are presented for several biological media. With these measurements it is possible to predict the distortion of a finite amplitude wave in biological tissues of current diagnostic and research interest. The measurement method is based on the finite amplitude distortion of a sine wave that is emmitted by a piston source. The growth of the second harmonic component of this wave is measured by a piston receiver which is coaxial with and has the same size as the source. The experimental measurements and theory are compared in order to determine the nonlinearity parameter. The density, sound speed, and attenuation for the medium are determined in order to make this comparison. The theory developed for this study accounts for the influence of both diffraction and attenuation on the experimental measurements. The effects of dispersion, tissue inhomogeneity and gas bubbles within the excised tissues are studied. To test the measurement method, experimental results are compared with established values for the nonlinearity parameter of distilled water, ethylene glycol and glycerol. The agreement between these values suggests that the measurement uncertainty is (+OR-) 5% for liquids and (+OR-) 10% for solid tissues. Measurements are presented for dog blood and bovine serum albumen as a function of concentration. The nonlinearity parameters for liver, kidney and spleen are reported for both human and canine tissues. The values for the fresh tissues displayed little variation (6.8 to 7.8). Measurements for fixed, normal and cirrhotic tissues indicated that the nonlinearity parameter does not depend strongly on pathology. However, the values for fixed tissues were somewhat higher than those of the fresh tissues.

  9. Layer contributions to the nonlinear acoustic radiation from stratified media.

    Science.gov (United States)

    Vander Meulen, François; Haumesser, Lionel

    2016-12-01

    This study presents the thorough investigation of the second harmonic generation scenario in a three fluid layer system. An emphasis is on the evaluation of the nonlinear parameter B/A in each layer from remote measurements. A theoretical approach of the propagation of a finite amplitude acoustic wave in a multilayered medium is developed. In the frame of the KZK equation, the weak nonlinearity of the media, attenuation and diffraction effects are computed for the fundamental and second harmonic waves propagating back and forth in each of the layers of the system. The model uses a gaussian expansion to describe the beam propagation in order to quantitatively evaluate the contribution of each part of the system (layers and interfaces) to its nonlinearity. The model is validated through measurements on a water/aluminum/water system. Transmission as well as reflection configurations are studied. Good agreement is found between the theoretical results and the experimental data. The analysis of the second harmonic field sources measured by the transducers from outside the stratified medium highlights the factors that favor the cumulative effects. Copyright © 2016 Elsevier B.V. All rights reserved.

  10. Nonlinear theory of ion-acoustic waves in an ideal plasma with degenerate electrons

    International Nuclear Information System (INIS)

    Dubinov, A. E.; Dubinova, A. A.

    2007-01-01

    A nonlinear theory is constructed that describes steady-state ion-acoustic waves in an ideal plasma in which the electron component is a degenerate Fermi gas and the ion component is a classical gas. The parameter ranges in which such a plasma can exist are determined, and dispersion relations for ion-acoustic waves are obtained that make it possible to find the linear ion-acoustic velocity. Analytic gas-dynamic models of ion sound are developed for a plasma with the ion component as a cold, an isothermal, or an adiabatic gas, and moreover, the solutions to the equations of all the models are brought to a quadrature form. Profiles of a subsonic periodic and a supersonic solitary wave are calculated, and the upper critical Mach numbers of a solitary wave are determined. For a plasma with cold ions, the critical Mach number is expressed by an explicit exact formula

  11. Automatic Control Of Length Of Welding Arc

    Science.gov (United States)

    Iceland, William F.

    1991-01-01

    Nonlinear relationships among current, voltage, and length stored in electronic memory. Conceptual microprocessor-based control subsystem maintains constant length of welding arc in gas/tungsten arc-welding system, even when welding current varied. Uses feedback of current and voltage from welding arc. Directs motor to set position of torch according to previously measured relationships among current, voltage, and length of arc. Signal paths marked "calibration" or "welding" used during those processes only. Other signal paths used during both processes. Control subsystem added to existing manual or automatic welding system equipped with automatic voltage control.

  12. Sensing the gas metal arc welding process

    Science.gov (United States)

    Carlson, N. M.; Johnson, J. A.; Smartt, H. B.; Watkins, A. D.; Larsen, E. D.; Taylor, P. L.; Waddoups, M. A.

    1994-01-01

    Control of gas metal arc welding (GMAW) requires real-time sensing of the process. Three sensing techniques for GMAW are being developed at the Idaho National Engineering Laboratory (INEL). These are (1) noncontacting ultrasonic sensing using a laser/EMAT (electromagnetic acoustic transducer) to detect defects in the solidified weld on a pass-by-pass basis, (2) integrated optical sensing using a CCD camera and a laser stripe to obtain cooling rate and weld bead geometry information, and (3) monitoring fluctuations in digitized welding voltage data to detect the mode of metal droplet transfer and assure that the desired mass input is achieved.

  13. Nonlinear generation of zonal flows by ion-acoustic waves in a uniform magnetoplasma

    International Nuclear Information System (INIS)

    Shukla, Nitin; Shukla, P.K.

    2010-01-01

    It is shown that large-scale zonal flows (ZFs) can be excited by Reynolds stress of nonlinearly interacting random phase ion-acoustic waves (EIAWs) in a uniform magnetoplasma. Since ZFs are associated with poloidal sheared flows, they can tear apart short scale EIAW turbulence eddies, and hence contribute to the reduction of the cross-field turbulent transport in a magnetized plasma.

  14. Ion-acoustic cnoidal wave and associated non-linear ion flux in dusty plasma

    Energy Technology Data Exchange (ETDEWEB)

    Jain, S. L. [Poornima Group of Institution, Sitapura, Jaipur 302022 (India); Tiwari, R. S. [Regional College for Education, Research and Technology, Jaipur 302022 (India); Mishra, M. K. [Department of Physics, University of Rajasthan, Jaipur 302004 (India)

    2012-10-15

    Using reductive perturbation method with appropriate boundary conditions, coupled evolution equations for first and second order potentials are derived for ion-acoustic waves in a collisionless, un-magnetized plasma consisting of hot isothermal electrons, cold ions, and massive mobile charged dust grains. The boundary conditions give rise to renormalization term, which enable us to eliminate secular contribution in higher order terms. Determining the non secular solution of these coupled equations, expressions for wave phase velocity and averaged non-linear ion flux associated with ion-acoustic cnoidal wave are obtained. Variation of the wave phase velocity and averaged non-linear ion flux as a function of modulus (k{sup 2}) dependent wave amplitude are numerically examined for different values of dust concentration, charge on dust grains, and mass ratio of dust grains with plasma ions. It is found that for a given amplitude, the presence of positively (negatively) charged dust grains in plasma decreases (increases) the wave phase velocity. This behavior is more pronounced with increase in dust concentrations or increase in charge on dust grains or decrease in mass ratio of dust grains. The averaged non-linear ion flux associated with wave is positive (negative) for negatively (positively) charged dust grains in the plasma and increases (decreases) with modulus (k{sup 2}) dependent wave amplitude. For given amplitude, it increases (decreases) as dust concentration or charge of negatively (positively) charged dust grains increases in the plasma.

  15. Development of a Nonlinear Acoustic Phased Array and its Interaction with Thin Plates

    Science.gov (United States)

    Anzel, Paul; Donahue, Carly; Daraio, Chiara

    2015-03-01

    Numerous technologies are based on the principle of focusing acoustic energy. We propose a new device to focus sound waves which exploits highly nonlinear dynamics. The advantages of this device are the capability of generating very highly powerful acoustic pulses and potential operation in high-temperature environments where traditional piezoelectrics may fail. This device is composed of rows of ball bearings placed in contact with a medium of interest and with an actuator on the top. Elastic spherical particles have a contact force that grows with their relative displacement to the three-halves power (Hertzian contact). When several spheres are placed in a row, the particles support the propagation of ``solitary waves''--strong, compact stress-wave pulses whose tendency to disperse is counteracted by the nonlinearity of the sphere's contact force. We present results regarding the experimental operation of the device and its comparison to theory and numerical simulations. We will show how well this system is capable of focusing energy at various locations in the medium, and the limits imposed by pre-compression. Finally, the effects of timing error on energy focusing will be demonstrated. This research has been supported by a NASA Space Technology Research Fellowship.

  16. Nonlinear Dynamic Behavior of a Flexible Structure to Combined External Acoustic and Parametric Excitation

    Directory of Open Access Journals (Sweden)

    Paulo S. Varoto

    2006-01-01

    Full Text Available Flexible structures are frequently subjected to multiple inputs when in the field environment. The accurate determination of the system dynamic response to multiple inputs depends on how much information is available from the excitation sources that act on the system under study. Detailed information include, but are not restricted to appropriate characterization of the excitation sources in terms of their variation in time and in space for the case of distributed loads. Another important aspect related to the excitation sources is how inputs of different nature contribute to the measured dynamic response. A particular and important driving mechanism that can occur in practical situations is the parametric resonance. Another important input that occurs frequently in practice is related to acoustic pressure distributions that is a distributed type of loading. In this paper, detailed theoretical and experimental investigations on the dynamic response of a flexible cantilever beam carrying a tip mass to simultaneously applied external acoustic and parametric excitation signals have been performed. A mathematical model for transverse nonlinear vibration is obtained by employing Lagrange’s equations where important nonlinear effects such as the beam’s curvature and quadratic viscous damping are accounted for in the equation of motion. The beam is driven by two excitation sources, a sinusoidal motion applied to the beam’s fixed end and parallel to its longitudinal axis and a distributed sinusoidal acoustic load applied orthogonally to the beam’s longitudinal axis. The major goal here is to investigate theoretically as well as experimentally the dynamic behavior of the beam-lumped mass system under the action of these two excitation sources. Results from an extensive experimental work show how these two excitation sources interacts for various testing conditions. These experimental results are validated through numerically simulated results

  17. Nonlinear electron-acoustic rogue waves in electron-beam plasma system with non-thermal hot electrons

    Science.gov (United States)

    Elwakil, S. A.; El-hanbaly, A. M.; Elgarayh, A.; El-Shewy, E. K.; Kassem, A. I.

    2014-11-01

    The properties of nonlinear electron-acoustic rogue waves have been investigated in an unmagnetized collisionless four-component plasma system consisting of a cold electron fluid, non-thermal hot electrons obeying a non-thermal distribution, an electron beam and stationary ions. It is found that the basic set of fluid equations is reduced to a nonlinear Schrodinger equation. The dependence of rogue wave profiles on the electron beam and energetic population parameter are discussed. The results of the present investigation may be applicable in auroral zone plasma.

  18. Spot weld arrangement effects on the fatigue behavior of multi-spot welded joints

    International Nuclear Information System (INIS)

    Hassanifard, Soran; Zehsaz, Mohammad; Esmaeili, Firooz

    2011-01-01

    In the present study, the effects of spot weld arrangements in multi-spot welded joints on the fatigue behavior of the joints are studied. Three different four-spot welded joints are considered: one-row four-spot parallel to the loading direction, one-row four-spot perpendicular to the loading direction and two-row four-spot weld specimens. The experimental fatigue test results reveal that the differences between the fatigue lives of three spot welded types in the low cycle regime are more considerable than those in the high cycle regime. However, all kinds of spot weld specimens have similar fatigue strength when approaching a million cycles. A non-linear finite element analysis is performed to obtain the relative stress gradients, effective distances and notch strength reduction factors based on the volumetric approach. The work here shows that the volumetric approach does a very good job in predicting the fatigue life of the multi-spot welded joints

  19. Nonlinear excitation of geodesic acoustic modes by drift waves

    International Nuclear Information System (INIS)

    Chakrabarti, N.; Singh, R.; Kaw, P. K.; Guzdar, P. N.

    2007-01-01

    In this paper, two mode-coupling analyses for the nonlinear excitation of the geodesic acoustic modes (GAMs) in tokamak plasmas by drift waves are presented. The first approach is a coherent parametric process, which leads to a three-wave resonant interaction. This investigation allows for the drift waves and the GAMs to have comparable scales. The second approach uses the wave-kinetic equations for the drift waves, which then couples to the GAMs. This requires that the GAM scale length be large compared to the wave packet associated with the drift waves. The resonance conditions for these two cases lead to specific predictions of the radial wave number of the excited GAMs

  20. Electrostatic ion acoustic waves

    International Nuclear Information System (INIS)

    Hasegawa, A.

    1983-01-01

    In this paper, certain aspects of plasma physics are illustrated through a study of electrostatic ion acoustic waves. The paper consists of three Sections. Section II deals with linear properties of the ion acoustic wave including derivation of the dispersions relation with the effect of Landau damping and of an ambient magnetic field. The section also introduces the excitation processes of the ion acoustic wave due to an electron drift or to a stimulated Brillouin scattering. The nonlinear properties are introduced in Section III and IV. In Section III, incoherent nonlinear effects such as quasilinear and mode-coupling saturations of the instability are discussed. The coherent nonlinear effects such as the generation of ion acoustic solitons, shocks and weak double layers are presented in Section IV. (Auth.)

  1. A conservative numerical scheme for modeling nonlinear acoustic propagation in thermoviscous homogeneous media

    Science.gov (United States)

    Diaz, Manuel A.; Solovchuk, Maxim A.; Sheu, Tony W. H.

    2018-06-01

    A nonlinear system of partial differential equations capable of describing the nonlinear propagation and attenuation of finite amplitude perturbations in thermoviscous media is presented. This system constitutes a full nonlinear wave model that has been formulated in the conservation form. Initially, this model is investigated analytically in the inviscid limit where it has been found that the resulting flux function fulfills the Lax-Wendroff theorem, and the scheme can match the solutions of the Westervelt and Burgers equations numerically. Here, high-order numerical descriptions of strongly nonlinear wave propagations become of great interest. For that matter we consider finite difference formulations of the weighted essentially non-oscillatory (WENO) schemes associated with explicit strong stability preserving Runge-Kutta (SSP-RK) time integration methods. Although this strategy is known to be computationally demanding, it is found to be effective when implemented to be solved in graphical processing units (GPUs). As we consider wave propagations in unbounded domains, perfectly matching layers (PML) have been also considered in this work. The proposed system model is validated and illustrated by using one- and two-dimensional benchmark test cases proposed in the literature for nonlinear acoustic propagation in homogeneous thermoviscous media.

  2. Estimation of biological parameters of marine organisms using linear and nonlinear acoustic scattering model-based inversion methods.

    Science.gov (United States)

    Chu, Dezhang; Lawson, Gareth L; Wiebe, Peter H

    2016-05-01

    The linear inversion commonly used in fisheries and zooplankton acoustics assumes a constant inversion kernel and ignores the uncertainties associated with the shape and behavior of the scattering targets, as well as other relevant animal parameters. Here, errors of the linear inversion due to uncertainty associated with the inversion kernel are quantified. A scattering model-based nonlinear inversion method is presented that takes into account the nonlinearity of the inverse problem and is able to estimate simultaneously animal abundance and the parameters associated with the scattering model inherent to the kernel. It uses sophisticated scattering models to estimate first, the abundance, and second, the relevant shape and behavioral parameters of the target organisms. Numerical simulations demonstrate that the abundance, size, and behavior (tilt angle) parameters of marine animals (fish or zooplankton) can be accurately inferred from the inversion by using multi-frequency acoustic data. The influence of the singularity and uncertainty in the inversion kernel on the inversion results can be mitigated by examining the singular values for linear inverse problems and employing a non-linear inversion involving a scattering model-based kernel.

  3. Theoretical study of temperature dependent acoustic attenuation and non-linearity parameters in alkali metal hydride and deuteride

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Rishi Pal [Department of Physics, Banaras Hindu University, Varanasi 221005 (India); Singh, Rajendra Kumar, E-mail: rksingh_17@rediffmail.com [Department of Physics, Banaras Hindu University, Varanasi 221005 (India)

    2010-11-01

    Temperature dependence of acoustic attenuation and non-linearity parameters in lithium hydride and lithium deuteride have been studied for longitudinal and shear modes along various crystallographic directions of propagation in a wide temperature range. Lattice parameter and repulsive parameters have been used as input data and interactions up to next nearest neighbours have been considered to calculate second and third order elastic constants which in turn have been used for evaluating acoustic attenuation and related parameters. The results have been discussed and compared with available data. It is hoped that the present results will serve to stimulate the determination of the acoustic attenuation of these compounds at different temperatures.

  4. Problems in nonlinear acoustics: Scattering of sound by sound, parametric receiving arrays, nonlinear effects in asymmetric sound beams and pulsed finite amplitude sound beams

    Science.gov (United States)

    Hamilton, Mark F.

    1989-08-01

    Four projects are discussed in this annual summary report, all of which involve basic research in nonlinear acoustics: Scattering of Sound by Sound, a theoretical study of two nonconlinear Gaussian beams which interact to produce sum and difference frequency sound; Parametric Receiving Arrays, a theoretical study of parametric reception in a reverberant environment; Nonlinear Effects in Asymmetric Sound Beams, a numerical study of two dimensional finite amplitude sound fields; and Pulsed Finite Amplitude Sound Beams, a numerical time domain solution of the KZK equation.

  5. Ultrasonic Real-Time Quality Monitoring Of Aluminum Spot Weld Process

    Science.gov (United States)

    Perez Regalado, Waldo Josue

    The real-time ultrasonic spot weld monitoring system, introduced by our research group, has been designed for the unsupervised quality characterization of the spot welding process. It comprises the ultrasonic transducer (probe) built into one of the welding electrodes and an electronics hardware unit which gathers information from the transducer, performs real-time weld quality characterization and communicates with the robot programmable logic controller (PLC). The system has been fully developed for the inspection of spot welds manufactured in steel alloys, and has been mainly applied in the automotive industry. In recent years, a variety of materials have been introduced to the automotive industry. These include high strength steels, magnesium alloys, and aluminum alloys. Aluminum alloys have been of particular interest due to their high strength-to-weight ratio. Resistance spot welding requirements for aluminum vary greatly from those of steel. Additionally, the oxide film formed on the aluminum surface increases the heat generation between the copper electrodes and the aluminum plates leading to accelerated electrode deterioration. Preliminary studies showed that the real-time quality inspection system was not able to monitor spot welds manufactured with aluminum. The extensive experimental research, finite element modelling of the aluminum welding process and finite difference modeling of the acoustic wave propagation through the aluminum spot welds presented in this dissertation, revealed that the thermodynamics and hence the acoustic wave propagation through an aluminum and a steel spot weld differ significantly. For this reason, the hardware requirements and the algorithms developed to determine the welds quality from the ultrasonic data used on steel, no longer apply on aluminum spot welds. After updating the system and designing the required algorithms, parameters such as liquid nugget penetration and nugget diameter were available in the ultrasonic data

  6. HIGH-PRECISION PREDICTIONS FOR THE ACOUSTIC SCALE IN THE NONLINEAR REGIME

    International Nuclear Information System (INIS)

    Seo, Hee-Jong; Eckel, Jonathan; Eisenstein, Daniel J.; Mehta, Kushal; Metchnik, Marc; Pinto, Phillip; Xu Xiaoying; Padmanabhan, Nikhil; Takahashi, Ryuichi; White, Martin

    2010-01-01

    We measure shifts of the acoustic scale due to nonlinear growth and redshift distortions to a high precision using a very large volume of high-force-resolution simulations. We compare results from various sets of simulations that differ in their force, volume, and mass resolution. We find a consistency within 1.5σ for shift values from different simulations and derive shift α(z) - 1 = (0.300 ± 0.015) %[D(z)/D(0)] 2 using our fiducial set. We find a strong correlation with a non-unity slope between shifts in real space and in redshift space and a weak correlation between the initial redshift and low redshift. Density-field reconstruction not only removes the mean shifts and reduces errors on the mean, but also tightens the correlations. After reconstruction, we recover a slope of near unity for the correlation between the real and redshift space and restore a strong correlation between the initial and the low redshifts. We derive propagators and mode-coupling terms from our N-body simulations and compare with the Zel'dovich approximation and the shifts measured from the χ 2 fitting, respectively. We interpret the propagator and the mode-coupling term of a nonlinear density field in the context of an average and a dispersion of its complex Fourier coefficients relative to those of the linear density field; from these two terms, we derive a signal-to-noise ratio of the acoustic peak measurement. We attempt to improve our reconstruction method by implementing 2LPT and iterative operations, but we obtain little improvement. The Fisher matrix estimates of uncertainty in the acoustic scale is tested using 5000 h -3 Gpc 3 of cosmological Particle-Mesh simulations from Takahashi et al. At an expected sample variance level of 1%, the agreement between the Fisher matrix estimates based on Seo and Eisenstein and the N-body results is better than 10%.

  7. Review of techniques for on-line monitoring and inspection of laser welding

    International Nuclear Information System (INIS)

    Shao, J; Yan, Y

    2005-01-01

    Laser welding has been applied to various industries, in particular, automotive, aerospace and microelectronics. However, traditional off-line testing of the welds is costly and inefficient. Therefore, on-line inspection systems with low cost have being developed to increase productivity and maintain high welding quality. This paper presents the applications of acoustic, optical, visual, thermal and ultrasonic techniques and latest development of laser welding monitoring. The advantages and limitations of these techniques are also discussed

  8. Nonlinear acoustics determination of phase characteristics of PVDF membrane hydrophones

    International Nuclear Information System (INIS)

    Bloomfield, Philip E; Lewin, Peter A; Gandhi, Gaurav

    2011-01-01

    When an ultrasonic pressure wave propagates through a nonlinear medium, the relative phasing of the generated harmonics causes a distinct asymmetry between the positive and negative pressure levels and between the rise and fall time of examined waveforms. A faithful quantitative reproduction of the source transducer's pressure field requires amplitude and phase measurements by calibrated hydrophone probes. Nonlinear hydrophone calibration provides amplitude and phase information at discrete multiples of an acoustic source's fundamental frequency. Two PVDF bilaminar membrane hydrophones were first calibrated in terms of their amplitude sensitivity to the pressure levels generated by two different HIFU (High Intensity Focused Ultrasound) circular source transducers operating at 5 MHz and 10 MHz, enabling phase studies up to 105 and 100 MHz, respectively. Introducing two newly-developed phase-dispersion representations, the phase responses of the two membrane hydrophones were determined with respect to the phase of the complex frequency response extracted from the nonlinear field simulated by a semi-empirical computer model which predicts the near and the far field pressure distributions. These phase differences compared favorably with the results obtained from the commercially available PiezoCAD simulation model. The protocol for specifying the complex pressure field of source transducers through measurements using the calibrated hydrophones is described. The results obtained indicate that the membranes exhibit close to linear decay of phase against the frequency.

  9. Nonlinear acoustics determination of phase characteristics of PVDF membrane hydrophones

    Energy Technology Data Exchange (ETDEWEB)

    Bloomfield, Philip E; Lewin, Peter A; Gandhi, Gaurav, E-mail: bloomfpe@drexel.edu [Drexel University School of Biomedical Engineering, Science, and Health Systems, Philadelphia, PA 19104-2875 (United States)

    2011-02-01

    When an ultrasonic pressure wave propagates through a nonlinear medium, the relative phasing of the generated harmonics causes a distinct asymmetry between the positive and negative pressure levels and between the rise and fall time of examined waveforms. A faithful quantitative reproduction of the source transducer's pressure field requires amplitude and phase measurements by calibrated hydrophone probes. Nonlinear hydrophone calibration provides amplitude and phase information at discrete multiples of an acoustic source's fundamental frequency. Two PVDF bilaminar membrane hydrophones were first calibrated in terms of their amplitude sensitivity to the pressure levels generated by two different HIFU (High Intensity Focused Ultrasound) circular source transducers operating at 5 MHz and 10 MHz, enabling phase studies up to 105 and 100 MHz, respectively. Introducing two newly-developed phase-dispersion representations, the phase responses of the two membrane hydrophones were determined with respect to the phase of the complex frequency response extracted from the nonlinear field simulated by a semi-empirical computer model which predicts the near and the far field pressure distributions. These phase differences compared favorably with the results obtained from the commercially available PiezoCAD simulation model. The protocol for specifying the complex pressure field of source transducers through measurements using the calibrated hydrophones is described. The results obtained indicate that the membranes exhibit close to linear decay of phase against the frequency.

  10. Nonlinear acoustics determination of phase characteristics of PVDF membrane hydrophones

    Science.gov (United States)

    Bloomfield, Philip E.; Gandhi, Gaurav; Lewin, Peter A.

    2011-02-01

    When an ultrasonic pressure wave propagates through a nonlinear medium, the relative phasing of the generated harmonics causes a distinct asymmetry between the positive and negative pressure levels and between the rise and fall time of examined waveforms. A faithful quantitative reproduction of the source transducer's pressure field requires amplitude and phase measurements by calibrated hydrophone probes. Nonlinear hydrophone calibration provides amplitude and phase information at discrete multiples of an acoustic source's fundamental frequency. Two PVDF bilaminar membrane hydrophones were first calibrated in terms of their amplitude sensitivity to the pressure levels generated by two different HIFU (High Intensity Focused Ultrasound) circular source transducers operating at 5 MHz and 10 MHz, enabling phase studies up to 105 and 100 MHz, respectively. Introducing two newly-developed phase-dispersion representations, the phase responses of the two membrane hydrophones were determined with respect to the phase of the complex frequency response extracted from the nonlinear field simulated by a semi-empirical computer model which predicts the near and the far field pressure distributions. These phase differences compared favorably with the results obtained from the commercially available PiezoCAD simulation model. The protocol for specifying the complex pressure field of source transducers through measurements using the calibrated hydrophones is described. The results obtained indicate that the membranes exhibit close to linear decay of phase against the frequency.

  11. A Neural Network Approach for GMA Butt Joint Welding

    DEFF Research Database (Denmark)

    Christensen, Kim Hardam; Sørensen, Torben

    2003-01-01

    This paper describes the application of the neural network technology for gas metal arc welding (GMAW) control. A system has been developed for modeling and online adjustment of welding parameters, appropriate to guarantee a certain degree of quality in the field of butt joint welding with full...... penetration, when the gap width is varying during the welding process. The process modeling to facilitate the mapping from joint geometry and reference weld quality to significant welding parameters has been based on a multi-layer feed-forward network. The Levenberg-Marquardt algorithm for non-linear least...

  12. A Neural Network Approach for GMA Butt Joint Welding

    DEFF Research Database (Denmark)

    Christensen, Kim Hardam; Sørensen, Torben

    2003-01-01

    penetration, when the gap width is varying during the welding process. The process modeling to facilitate the mapping from joint geometry and reference weld quality to significant welding parameters has been based on a multi-layer feed-forward network. The Levenberg-Marquardt algorithm for non-linear least......This paper describes the application of the neural network technology for gas metal arc welding (GMAW) control. A system has been developed for modeling and online adjustment of welding parameters, appropriate to guarantee a certain degree of quality in the field of butt joint welding with full...

  13. Wideband excitation in nonlinear vibro-acoustic modulation for damage detection

    Science.gov (United States)

    Klepka, A.; Adamczyk, M.; Pieczonka, L.; Staszewski, W. J.

    2016-04-01

    The paper discusses the use of wideband excitation in nonlinear vibro-acoustic modulation technique (VAM) used for damage detection. In its original form, two mono-harmonic signals (low and high frequency) are used for excitation. The low frequency excitation is typically selected based on a modal analysis test and high frequency excitation is selected arbitrarily in the ultrasonic frequency range. This paper presents a different approach with use of wideband excitation signals. The proposed approach gives the possibility to simplify the testing procedure by omitting the modal test used to determine the value of low frequency excitation. Simultaneous use of wideband excitation for high frequency solves the ambiguity related to the selection of the frequency of acoustic wave. Broadband excitation signals require, however, more elaborate signal processing methods to determine the intensity of modulation for a given bandwidth. The paper discusses the proposed approach and the related signal processing procedure. Experimental validation of the proposed technique is performed on a laminated composite plate with a barely visible impact damage that was generated in an impact test. Piezoceramic actuators are used for vibration excitation and a scanning laser vibrometer is used for noncontact data acquisition.

  14. Stress Distribution in the Dissimilar Metal Butt Weld of Nuclear Reactor Piping due to the Simulation Technique for the Repair Welding

    International Nuclear Information System (INIS)

    Lee, Hweeseung; Huh, Namsu; Kim, Jinsu; Lee, Jinho

    2013-01-01

    During welding, the dissimilar metal butt welds of nuclear piping are typically subjected to repair welding in order to eliminate defects that are found during post-weld inspection. It has been found that the repair weld can significantly increase the tensile residual stress in the weldment, and therefore, accurate estimation of the weld residual stress due to repair weld, especially for dissimilar metal welds using Ni-based alloy 82/182 in nuclear components, is of great importance in order to assess susceptibility to primary water stress corrosion cracking. In the present study, the stress distributions of dissimilar metal butt welds in nuclear reactor piping subjected to repair weld were investigated based on detailed nonlinear finite element analyses. Particular emphasis was placed on the variation of the stress distribution in the dissimilar metal butt weld according to the finite element welding analysis sequence for the repair welding process

  15. Sensitivity of acoustic nonlinearity parameter to the microstructural changes in cement-based materials

    Science.gov (United States)

    Kim, Gun; Kim, Jin-Yeon; Kurtis, Kimberly E.; Jacobs, Laurence J.

    2015-03-01

    This research experimentally investigates the sensitivity of the acoustic nonlinearity parameter to microcracks in cement-based materials. Based on the second harmonic generation (SHG) technique, an experimental setup using non-contact, air-coupled detection is used to receive the consistent Rayleigh surface waves. To induce variations in the extent of microscale cracking in two types of specimens (concrete and mortar), shrinkage reducing admixture (SRA), is used in one set, while a companion specimen is prepared without SRA. A 50 kHz wedge transducer and a 100 kHz air-coupled transducer are implemented for the generation and detection of nonlinear Rayleigh waves. It is shown that the air-coupled detection method provides more repeatable fundamental and second harmonic amplitudes of the propagating Rayleigh waves. The obtained amplitudes are then used to calculate the relative nonlinearity parameter βre, the ratio of the second harmonic amplitude to the square of the fundamental amplitude. The experimental results clearly demonstrate that the nonlinearity parameter (βre) is highly sensitive to the microstructural changes in cement-based materials than the Rayleigh phase velocity and attenuation and that SRA has great potential to avoid shrinkage cracking in cement-based materials.

  16. On measurement of the acoustic nonlinearity parameter using the finite amplitude insertion substitution (FAIS) technique

    Science.gov (United States)

    Zeqiri, Bajram; Cook, Ashley; Rétat, Lise; Civale, John; ter Haar, Gail

    2015-04-01

    The acoustic nonlinearity parameter, B/A, is an important parameter which defines the way a propagating finite amplitude acoustic wave progressively distorts when travelling through any medium. One measurement technique used to determine its value is the finite amplitude insertion substitution (FAIS) method which has been applied to a range of liquid, tissue and tissue-like media. Importantly, in terms of the achievable measurement uncertainties, it is a relative technique. This paper presents a detailed study of the method, employing a number of novel features. The first of these is the use of a large area membrane hydrophone (30 mm aperture) which is used to record the plane-wave component of the acoustic field. This reduces the influence of diffraction on measurements, enabling studies to be carried out within the transducer near-field, with the interrogating transducer, test cell and detector positioned close to one another, an attribute which assists in controlling errors arising from nonlinear distortion in any intervening water path. The second feature is the development of a model which estimates the influence of finite-amplitude distortion as the acoustic wave travels from the rear surface of the test cell to the detector. It is demonstrated that this can lead to a significant systematic error in B/A measurement whose magnitude and direction depends on the acoustic property contrast between the test material and the water-filled equivalent cell. Good qualitative agreement between the model and experiment is reported. B/A measurements are reported undertaken at (20 ± 0.5) °C for two fluids commonly employed as reference materials within the technical literature: Corn Oil and Ethylene Glycol. Samples of an IEC standardised agar-based tissue-mimicking material were also measured. A systematic assessment of measurement uncertainties is presented giving expanded uncertainties in the range ±7% to ±14%, expressed at a confidence level close to 95

  17. Study of nonlinear electron-acoustic solitary and shock waves in a dissipative, nonplanar space plasma with superthermal hot electrons

    Energy Technology Data Exchange (ETDEWEB)

    Han, Jiu-Ning, E-mail: hanjiuning@126.com; He, Yong-Lin; Luo, Jun-Hua; Nan, Ya-Gong; Han, Zhen-Hai; Dong, Guang-Xing [College of Physics and Electromechanical Engineering, Hexi University, Zhangye 734000 (China); Duan, Wen-Shan [College of Physics and Electronic Engineering, Northwest Normal University, Lanzhou 730070 (China); Li, Jun-Xiu [College of Civil Engineering, Hexi University, Zhangye 734000 (China)

    2014-01-15

    With the consideration of the superthermal electron distribution, we present a theoretical investigation about the nonlinear propagation of electron-acoustic solitary and shock waves in a dissipative, nonplanar non-Maxwellian plasma comprised of cold electrons, superthermal hot electrons, and stationary ions. The reductive perturbation technique is used to obtain a modified Korteweg-de Vries Burgers equation for nonlinear waves in this plasma. We discuss the effects of various plasma parameters on the time evolution of nonplanar solitary waves, the profile of shock waves, and the nonlinear structure induced by the collision between planar solitary waves. It is found that these parameters have significant effects on the properties of nonlinear waves and collision-induced nonlinear structure.

  18. Vibro-acoustic and nonlinear analysis of cadavric femoral bone impaction in cavity preparations

    Directory of Open Access Journals (Sweden)

    Oberst Sebastian

    2018-01-01

    Tikhonov regularisation, as inverse deconvolution technique, is applied to calculate the acoustic transfer functions from the acoustic responses and their mechanical impacts. The extracted spectra highlight that system characteristics altered during the cavity preparation process: in the high-frequency range the number of resonances increased with impacts and broach size. By applying nonlinear time series analysis the system dynamics increase in complexity and demand for a larger minimum embedding dimension. The growing number of resonances with similar level of the transfer function indicates a higher propensity to dissipate energy over sound; the change in embedding dimension indicates a decrease in linearity. The spectral changes as well as the altered dimension requirements indicate either an improved coupling between the bone and the broach or the onset of micro-fractures caused by growing stress levels within the bone.

  19. Nonlinear electrostatic ion-acoustic "oscilliton" waves driven by charge non-neutrality effects

    Directory of Open Access Journals (Sweden)

    J. Z. G. Ma

    2011-01-01

    Full Text Available Nonlinear "oscilliton" structures features a low-frequency (LF solitary envelope, the amplitude of which is modulated violently by superimposed high-frequency (HF oscillations. We have studied the charge non-neutrality effects on the excitation of electrostatic ion-acoustic (IA oscillitons. A two-fluid, warm plasma model is employed, and a set of nonlinear self-similar equations is solved in a cylindrical geometry. Under charge-neutrality conditions, three conventional IA structures (namely, sinusoidal, sawtooth, and spicky/bipolar are obtained. By contrast, under charge non-neutrality conditions, oscilliton structures are excited, where the LF envelope is in the sound-wave (SW mode, while the HF ingredients include the IA mode and the ion-Langmiur (IL mode. The amplitudes of the SW wave are violently modulated by the IA oscillations, whereas the upward sides of the IA amplitudes are modulated by the IL oscillations of smaller amplitudes, and the downward sides are modulated by hybrid IA/IL oscillations. The nonlinear oscillitons are found to be dependent not only upon the input parameters (e.g., the Mach number, the Debye length, and the initial temperature of particles, but on initial conditions as well.

  20. Nonlinear evolution of a three dimensional longitudinal plasma wavepacket in a hot plasma including the effect of its interaction with an ion-acoustic wave

    International Nuclear Information System (INIS)

    Das, K.P.; Sihi, S.

    1979-01-01

    Assuming amplitudes as slowly varying functions of space and time and using perturbation method three coupled nonlinear partial differential equations are obtained for the nonlinear evolution of a three dimensional longitudinal plasma wave packet in a hot plasma including the effect of its interaction with a long wavelength ion-acoustic wave. These three equations are used to derive the instability conditions of a uniform longitudinal plasma wave train including the effect of its interaction both at resonance and nonresonance, with a long wavelength ion-acoustic wave. (author)

  1. Numerical simulation of the laser welding process for the prediction of temperature distribution on welded aluminium aircraft components

    Science.gov (United States)

    Tsirkas, S. A.

    2018-03-01

    The present investigation is focused to the modelling of the temperature field in aluminium aircraft components welded by a CO2 laser. A three-dimensional finite element model has been developed to simulate the laser welding process and predict the temperature distribution in T-joint laser welded plates with fillet material. The simulation of the laser beam welding process was performed using a nonlinear heat transfer analysis, based on a keyhole formation model analysis. The model employs the technique of element ;birth and death; in order to simulate the weld fillet. Various phenomena associated with welding like temperature dependent material properties and heat losses through convection and radiation were accounted for in the model. The materials considered were 6056-T78 and 6013-T4 aluminium alloys, commonly used for aircraft components. The temperature distribution during laser welding process has been calculated numerically and validated by experimental measurements on different locations of the welded structure. The numerical results are in good agreement with the experimental measurements.

  2. Linear and Nonlinear Electrostatic Waves in Unmagnetized Dusty Plasmas

    International Nuclear Information System (INIS)

    Mamun, A. A.; Shukla, P. K.

    2010-01-01

    A rigorous and systematic theoretical study has been made of linear and nonlinear electrostatic waves propagating in unmagnetized dusty plasmas. The basic features of linear and nonlinear electrostatic waves (particularly, dust-ion-acoustic and dust-acoustic waves) for different space and laboratory dusty plasma conditions are described. The experimental observations of such linear and nonlinear features of dust-ion-acoustic and dust-acoustic waves are briefly discussed.

  3. Eliminating transducer distortion in acoustic measurements

    DEFF Research Database (Denmark)

    Agerkvist, Finn T.; Torras Rosell, Antoni; McWalter, Richard Ian

    2014-01-01

    This paper investigates the in uence of nonlinear components that contaminate the linear response of acoustic transducer, and presents a method for eliminating the in uence of nonlinearities in acoustic measurements. The method is evaluated on simulated as well as experimental data, and is shown...

  4. Nonlinear effects of dark energy clustering beyond the acoustic scales

    International Nuclear Information System (INIS)

    Anselmi, Stefano; Nacir, Diana López; Sefusatti, Emiliano

    2014-01-01

    We extend the resummation method of Anselmi and Pietroni (2012) to compute the total density power spectrum in models of quintessence characterized by a vanishing speed of sound. For standard ΛCDM cosmologies, this resummation scheme allows predictions with an accuracy at the few percent level beyond the range of scales where acoustic oscillations are present, therefore comparable to other, common numerical tools. In addition, our theoretical approach indicates an approximate but valuable and simple relation between the power spectra for standard quintessence models and models where scalar field perturbations appear at all scales. This, in turn, provides an educated guess for the prediction of nonlinear growth in models with generic speed of sound, particularly valuable since no numerical results are yet available

  5. Nonlinear effects of dark energy clustering beyond the acoustic scales

    Energy Technology Data Exchange (ETDEWEB)

    Anselmi, Stefano [Department of Physics/CERCA/ISO, Case Western Reserve University, Cleveland, OH 44106-7079 (United States); Nacir, Diana López [The Abdus Salam International Center for Theoretical Physics, Strada costiera 11, I-34151 Trieste (Italy); Sefusatti, Emiliano, E-mail: stefano.anselmi@case.edu, E-mail: dlopez_n@ictp.it, E-mail: emiliano.sefusatti@brera.inaf.it [INAF - Osservatorio Astronomico di Brera, via E. Bianchi 46, I-23807 Merate (Saint Lucia) (Italy)

    2014-07-01

    We extend the resummation method of Anselmi and Pietroni (2012) to compute the total density power spectrum in models of quintessence characterized by a vanishing speed of sound. For standard ΛCDM cosmologies, this resummation scheme allows predictions with an accuracy at the few percent level beyond the range of scales where acoustic oscillations are present, therefore comparable to other, common numerical tools. In addition, our theoretical approach indicates an approximate but valuable and simple relation between the power spectra for standard quintessence models and models where scalar field perturbations appear at all scales. This, in turn, provides an educated guess for the prediction of nonlinear growth in models with generic speed of sound, particularly valuable since no numerical results are yet available.

  6. Nonlinear Acoustic Waves Generated by Surface Disturbances and Their Effects on Lower Thermospheric Composition

    Science.gov (United States)

    Pineyro, B.; Snively, J. B.

    2017-12-01

    Recent 1D and 2D nonlinear atmospheric models have provided important insight into acoustic waves generated by seismic events, which may steepen into shocks or saw-tooth trains while also dissipating strongly in the thermosphere [e.g., Chum et al., JGR, 121, 2016; Zettergren et al., JGR, 122, 2017]. Although they have yield results that agree with with observations of ionospheric perturbations, dynamical models for the diffusive and stratified lower thermosphere [e.g., Snively and Pasko, JGR, 113, 2008] often use single gas approximations with height-dependent physical properties (e.g. mean molecular weight, specific heats) that do not vary with time (fixed composition). This approximation is simpler and less computationally expensive than a true multi-fluid model, yet captures the important physical transition between molecular and atomic gases in the lower thermosphere. Models with time-dependent composition and properties have been shown to outperform commonly used models with fixed properties; these time-dependent effects have been included in a one-gas model by adding an advection equation for the molecular weight, finding closer agreement to a true binary-gas model [Walterscheid and Hickey, JGR, 106, 2001 and JGR, 117, 2012]. Here, a one-dimensional nonlinear mass fraction approach to multi-constituent gas modeling, motivated by the results of Walterscheid and Hickey [2001, 2012], is presented. The finite volume method of Bale et al. [SIAM JSC, 24, 2002] is implemented in Clawpack [http://www.clawpack.org; LeVeque, 2002] with a Riemann Solver to solve the Euler Equations including multiple species, defined by their mass fractions, as they undergo advection. Viscous dissipation and thermal conduction are applied via a fractional step method. The model is validated with shock tube problems for two species, and then applied to investigate propagating nonlinear acoustic waves from ground to thermosphere, such as following the 2011 Tohoku Earthquake [e

  7. Support minimized inversion of acoustic and elastic wave scattering

    International Nuclear Information System (INIS)

    Safaeinili, A.

    1994-01-01

    This report discusses the following topics on support minimized inversion of acoustic and elastic wave scattering: Minimum support inversion; forward modelling of elastodynamic wave scattering; minimum support linearized acoustic inversion; support minimized nonlinear acoustic inversion without absolute phase; and support minimized nonlinear elastic inversion

  8. A novel and practical approach for determination of the acoustic nonlinearity parameter using a pulse-echo method

    Science.gov (United States)

    Jeong, Hyunjo; Zhang, Shuzeng; Barnard, Dan; Li, Xiongbing

    2016-02-01

    Measurements of the acoustic nonlinearity parameter β are frequently made for early detection of damage in various materials. The practical implementation of the measurement technique has been limited to the through-transmission setup for determining the nonlinearity parameter of the second harmonic wave. In this work, a feasibility study is performed to assess the possibility of using pulse-echo methods in determining the nonlinearity parameter β of solids with a stress-free boundary. The multi-Gaussian beam model is developed based on the quasilinear theory of the KZK equation. Simulation results and discussion are presented for the reflected beam fields of the fundamental and second harmonic waves, the uncorrected β behavior and the properties of total correction that incorporate reflection, attenuation and diffraction effects.

  9. Development of non-linear TWB parts

    Energy Technology Data Exchange (ETDEWEB)

    Lee, J.; Yoon, C.S.; Lim, J.D. [Hyundai Motor Company and Kia Motors Corp. (Korea). Advanced Technology Center; Park, H.C. [Hyundai Hysco (Korea). Technical Research Lab.

    2005-07-01

    New manufacturing methods have applied for automotive parts to reduce total weight of car, resulting in improvement of fuel efficiency. TWB technique is applied to auto body parts, especially door inner, side inner and outer panel, and center floor panel to accomplish this goal. We applied non-linear (circular welded) TWB to shock absorber housing (to reduce total weight of shock absorber housing assembly). Welding line and shape of blank were determined by FEM analysis. High formability steel sheet and 440MPa grade high strength steel sheet were laser welded and press formed to final shock absorber housing (S/ABS HSG) panel and assembled with other sub parts. As a result, more than 10% of total weight of shock absorber housing assembly could be reduced compared with the mass of same part manufactured by conventional method. Also circular welding technique made it possible to design optimum welding line of TWB part. This paper is about result of FEM analysis and development procedure of non-linear TWB part (shock absorber housing assembly). (orig.)

  10. Higher order nonlinear equations for the dust-acoustic waves in a dusty plasma with two temperature-ions and nonextensive electrons

    International Nuclear Information System (INIS)

    Emamuddin, M.; Yasmin, S.; Mamun, A. A.

    2013-01-01

    The nonlinear propagation of dust-acoustic waves in a dusty plasma whose constituents are negatively charged dust, Maxwellian ions with two distinct temperatures, and electrons following q-nonextensive distribution, is investigated by deriving a number of nonlinear equations, namely, the Korteweg-de-Vries (K-dV), the modified Korteweg-de-Vries (mK-dV), and the Gardner equations. The basic characteristics of the hump (positive potential) and dip (negative potential) shaped dust-acoustic (DA) Gardner solitons are found to exist beyond the K-dV limit. The effects of two temperature ions and electron nonextensivity on the basic features of DA K-dV, mK-dV, and Gardner solitons are also examined. It has been observed that the DA Gardner solitons exhibit negative (positive) solitons for q c (q>q c ) (where q c is the critical value of the nonextensive parameter q). The implications of our results in understanding the localized nonlinear electrostatic perturbations existing in stellar polytropes, quark-gluon plasma, protoneutron stars, etc. (where ions with different temperatures and nonextensive electrons exist) are also briefly addressed.

  11. Contribution of nonlinear acoustic to the characterization of micro-bubbles clouds in liquid sodium. Application to the generation IV nuclear reactors

    International Nuclear Information System (INIS)

    Cavaro, M.

    2010-11-01

    The SFR system chosen (Sodium Fast Reactor: fast neutron reactors cooled by liquid sodium) by France led to a fourth-generation prototype named ASTRID. The development of this kind of reactors presents several challenges, particularly in terms of improving the safety and monitoring operation. This involves, among other things, characterization of the bubbles presence in liquid sodium. The characterization of the bubbles presence is the subject of this thesis. It involves the determination of void fraction (gas volume fraction) and histogram of the radii of bubbles. The bibliographic work done has shown that linear acoustic techniques for the characterization of bubble clouds are inadequate to achieve this. However promising leads have been identified by studying nonlinear acoustic techniques. This last idea has therefore been explored. An experimental water bench for the generation and optical control of micro-bubbles cloud allowed us to validate finely the reconstruction of histograms of radii through a technique of nonlinear mixing of a high frequency with a low frequency. The potential of the mixing of two high frequencies, more interesting for the industrial point of view has also been demonstrated. Finally, the bases of the transposition of an original technique of nonlinear resonance spectroscopy applied to a bubbles cloud were explored through the introduction of acoustic resonators. The results offer many interesting opportunities, both in terms of industrial applications and for more fundamental understanding of non-linear behavior of a bubble excited by multiple frequencies and of bubbles clouds excited at low frequency. (author)

  12. Actuation of atomic force microscopy microcantilevers using contact acoustic nonlinearities

    Energy Technology Data Exchange (ETDEWEB)

    Torello, D.; Degertekin, F. Levent, E-mail: levent.degertekin@me.gatech.edu [George W. Woodruff School of Mechanical Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332 (United States)

    2013-11-15

    A new method of actuating atomic force microscopy (AFM) cantilevers is proposed in which a high frequency (>5 MHz) wave modulated by a lower frequency (∼300 kHz) wave passes through a contact acoustic nonlinearity at the contact interface between the actuator and the cantilever chip. The nonlinearity converts the high frequency, modulated signal to a low frequency drive signal suitable for actuation of tapping-mode AFM probes. The higher harmonic content of this signal is filtered out mechanically by the cantilever transfer function, providing for clean output. A custom probe holder was designed and constructed using rapid prototyping technologies and off-the-shelf components and was interfaced with an Asylum Research MFP-3D AFM, which was then used to evaluate the performance characteristics with respect to standard hardware and linear actuation techniques. Using a carrier frequency of 14.19 MHz, it was observed that the cantilever output was cleaner with this actuation technique and added no significant noise to the system. This setup, without any optimization, was determined to have an actuation bandwidth on the order of 10 MHz, suitable for high speed imaging applications. Using this method, an image was taken that demonstrates the viability of the technique and is compared favorably to images taken with a standard AFM setup.

  13. Nonlinear localized dust acoustic waves in a charge varying dusty plasma with nonthermal ions

    International Nuclear Information System (INIS)

    Tribeche, Mouloud; Amour, Rabia

    2007-01-01

    A numerical investigation is presented to show the existence, formation, and possible realization of large-amplitude dust acoustic (DA) solitary waves in a charge varying dusty plasma with nonthermal ions. These nonlinear localized structures are self-consistent solutions of the collisionless Vlasov equation with a population of fast particles. The spatial patterns of the variable charge DA solitary wave are significantly modified by the nonthermal effects. The results complement and provide new insights into previously published results on this problem

  14. Optimization of Friction Stir Welding Tool Advance Speed via Monte-Carlo Simulation of the Friction Stir Welding Process.

    Science.gov (United States)

    Fraser, Kirk A; St-Georges, Lyne; Kiss, Laszlo I

    2014-04-30

    Recognition of the friction stir welding process is growing in the aeronautical and aero-space industries. To make the process more available to the structural fabrication industry (buildings and bridges), being able to model the process to determine the highest speed of advance possible that will not cause unwanted welding defects is desirable. A numerical solution to the transient two-dimensional heat diffusion equation for the friction stir welding process is presented. A non-linear heat generation term based on an arbitrary piecewise linear model of friction as a function of temperature is used. The solution is used to solve for the temperature distribution in the Al 6061-T6 work pieces. The finite difference solution of the non-linear problem is used to perform a Monte-Carlo simulation (MCS). A polynomial response surface (maximum welding temperature as a function of advancing and rotational speed) is constructed from the MCS results. The response surface is used to determine the optimum tool speed of advance and rotational speed. The exterior penalty method is used to find the highest speed of advance and the associated rotational speed of the tool for the FSW process considered. We show that good agreement with experimental optimization work is possible with this simplified model. Using our approach an optimal weld pitch of 0.52 mm/rev is obtained for 3.18 mm thick AA6061-T6 plate. Our method provides an estimate of the optimal welding parameters in less than 30 min of calculation time.

  15. Acoustic emission monitoring during hydrotest of a thin wall pressure vessel

    International Nuclear Information System (INIS)

    Fontana, E.; Grugni, G.; Panzani, C.; Pirovano, B.; Possa, G.; Tonolini, F.

    1976-01-01

    Results are presented of the acoustic emission monitoring during hydrotests of a thin wall steel pressure vessel. Location of acoustic sources was based on longitudinal wave front detection. The careful calibration of the three sensors used for acoustic source location was found to be very useful, and allowed an accurate location error analysis. Acoustic emission in the hydrotests was found to be due mainly to stress release in weld seams

  16. Multi-physics modeling and numerical simulation of weld pool in GTA welding

    International Nuclear Information System (INIS)

    Nguyen, Minh-Chien

    2015-01-01

    In this work, we develop a 3D physical and numerical model of the GTA (Gas Tungsten Arc) welding process in order to predict, for given welding parameters, useful quantities for the designer of welded assembly: weld bead shape, fluid flow in the weld pool as well as thermal distribution in the work piece. The model is developed in the Cast3M (http://www-cast3m.cea.fr/) finite element software and takes into account the main physical phenomena acting in the work piece and particularly in the weld pool, subject to source terms modeling the arc part of the welding process. A steady solution of this model is thought for and involves the coupling of the nonlinear thermohydraulics and electromagnetic equations together with the displacement of the deformable free surface of the weld pool. A first step in the development consisted in modeling the electromagnetic phenomena with two different numerical methods, in comparing the numerical results obtained with those of the literature and in quantifying the importance of the Lorentz force and the Joule effect compared to the other mechanical and thermal sources by computing power balances. Then, in order to assess the predictive capability of the model, simulations of various welding configurations are performed: variation in the chemical composition of the material, of the welding speed, of the prescribed arc pressure and of the welding positions, which is a focus of this work, are studied. A good agreement is obtained between the results of our model and other experimental and numerical results of the literature. Eventually, a model accounting for metal filling is proposed and its results are discussed. Thus, our complete model can be seen as a solid foundation towards future totally-coupled 3D welding models including the arc and it will be included in WPROCESS the in-house CEA software dedicated to the numerical simulation of welding. (author) [fr

  17. Inducing Strong Non-Linearities in a Phonon Trapping Quartz Bulk Acoustic Wave Resonator Coupled to a Superconducting Quantum Interference Device

    Directory of Open Access Journals (Sweden)

    Maxim Goryachev

    2018-04-01

    Full Text Available A quartz Bulk Acoustic Wave resonator is designed to coherently trap phonons in such a way that they are well confined and immune to suspension losses so they exhibit extremely high acoustic Q-factors at low temperature, with Q × f products of order 10 18 Hz. In this work we couple such a resonator to a Superconducting Quantum Interference Device (SQUID amplifier and investigate effects in the strong signal regime. Both parallel and series connection topologies of the system are investigated. The study reveals significant non-Duffing response that is associated with the nonlinear characteristics of Josephson junctions. The nonlinearity provides quasi-periodic structure of the spectrum in both incident power and frequency. The result gives an insight into the open loop behaviour of a future Cryogenic Quartz Oscillator in the strong signal regime.

  18. The numerical high cycle fatigue damage model of fillet weld joint under weld-induced residual stresses

    Science.gov (United States)

    Nguyen Van Do, Vuong

    2018-04-01

    In this study, a development of nonlinear continuum damage mechanics (CDM) model for multiaxial high cycle fatigue is proposed in which the cyclic plasticity constitutive model has been incorporated in the finite element (FE) framework. T-joint FE simulation of fillet welding is implemented to characterize sequentially coupled three-dimensional (3-D) of thermo-mechanical FE formulation and simulate the welding residual stresses. The high cycle fatigue damage model is then taken account into the fillet weld joints under the various cyclic fatigue load types to calculate the fatigue life considering the residual stresses. The fatigue crack initiation and the propagation in the present model estimated for the total fatigue is compared with the experimental results. The FE results illustrated that the proposed high cycle fatigue damage model in this study could become a powerful tool to effectively predict the fatigue life of the welds. Parametric studies in this work are also demonstrated that the welding residual stresses cannot be ignored in the computation of the fatigue life of welded structures.

  19. Ion-acoustic cnoidal waves in a quantum plasma

    International Nuclear Information System (INIS)

    Mahmood, S.; Haas, F.

    2014-01-01

    Nonlinear ion-acoustic cnoidal wave structures are studied in an unmagnetized quantum plasma. Using the reductive perturbation method, a Korteweg-de Vries equation is derived for appropriate boundary conditions and nonlinear periodic wave solutions are obtained. The corresponding analytical solution and numerical plots of the ion-acoustic cnoidal waves and solitons in the phase plane are presented using the Sagdeev pseudo-potential approach. The variations in the nonlinear potential of the ion-acoustic cnoidal waves are studied at different values of quantum parameter H e which is the ratio of electron plasmon energy to electron Fermi energy defined for degenerate electrons. It is found that both compressive and rarefactive ion-acoustic cnoidal wave structures are formed depending on the value of the quantum parameter. The dependence of the wavelength and frequency on nonlinear wave amplitude is also presented

  20. Modelling of ultrasonic impact treatment (UIT of welded joints and its effect on fatigue strength

    Directory of Open Access Journals (Sweden)

    K.L. Yuan

    2015-10-01

    Full Text Available Ultrasonic impact treatment (UIT is a remarkable post-weld technique applying mechanical impacts in combination with ultrasound into the welded joints. In the present work, a 3D simulation method including welding simulation, numerical modelling of UIT-process and an evaluation of fatigue crack growth has been developed. In the FE model, the actual treatment conditions and local mechanical characteristics due to acoustic softening are set as input parameters. The plastic deformation and compressive stress layer are found to be more pronounced when acoustic softening takes place. The predicted internal residual stress distributions of welded joint before and after UIT are compared with experimental results, showing a fairly good agreement with each other. Finally, simulated results of fatigue crack growth in various residual stress fields are well compared with test results, so that the proposed model may provide an effective tool to simulate UIT-process in engineering structures.

  1. Intelligent Control of Welding Gun Pose for Pipeline Welding Robot Based on Improved Radial Basis Function Network and Expert System

    Directory of Open Access Journals (Sweden)

    Jingwen Tian

    2013-02-01

    Full Text Available Since the control system of the welding gun pose in whole-position welding is complicated and nonlinear, an intelligent control system of welding gun pose for a pipeline welding robot based on an improved radial basis function neural network (IRBFNN and expert system (ES is presented in this paper. The structure of the IRBFNN is constructed and the improved genetic algorithm is adopted to optimize the network structure. This control system makes full use of the characteristics of the IRBFNN and the ES. The ADXRS300 micro-mechanical gyro is used as the welding gun position sensor in this system. When the welding gun position is obtained, an appropriate pitch angle can be obtained through expert knowledge and the numeric reasoning capacity of the IRBFNN. ARM is used as the controller to drive the welding gun pitch angle step motor in order to adjust the pitch angle of the welding gun in real-time. The experiment results show that the intelligent control system of the welding gun pose using the IRBFNN and expert system is feasible and it enhances the welding quality. This system has wide prospects for application.

  2. Fully nonlinear ion-acoustic solitary waves in a plasma with positive-negative ions and nonthermal electrons

    International Nuclear Information System (INIS)

    Sabry, R.; Shukla, P. K.; Moslem, W. M.

    2009-01-01

    Properties of fully nonlinear ion-acoustic solitary waves in a plasma with positive-negative ions and nonthermal electrons are investigated. For this purpose, the hydrodynamic equations for the positive-negative ions, nonthermal electron density distribution, and the Poisson equation are used to derive the energy integral equation with a new Sagdeev potential. The latter is analyzed to examine the existence regions of the solitary pulses. It is found that the solitary excitations strongly depend on the mass and density ratios of the positive and negative ions as well as the nonthermal electron parameter. Numerical solution of the energy integral equation clears that both positive and negative potentials exist together. It is found that faster solitary pulses are taller and narrower. Furthermore, increasing the electron nonthermality parameter (negative-to-positive ions density ratio) decreases (increases) the localized excitation amplitude but increases (decreases) the pulse width. The present model is used to investigate the solitary excitations in the (H + ,O 2 - ) and (H + ,H - ) plasmas, where they are presented in the D- and F-regions of the Earth's ionosphere. This investigation should be helpful in understanding the salient features of the fully nonlinear ion-acoustic solitary waves in space and in laboratory plasmas where two distinct groups of ions and non-Boltzmann distributed electrons are present.

  3. Acoustic Parametric Array for Identifying Standoff Targets

    Science.gov (United States)

    Hinders, M. K.; Rudd, K. E.

    2010-02-01

    An integrated simulation method for investigating nonlinear sound beams and 3D acoustic scattering from any combination of complicated objects is presented. A standard finite-difference simulation method is used to model pulsed nonlinear sound propagation from a source to a scattering target via the KZK equation. Then, a parallel 3D acoustic simulation method based on the finite integration technique is used to model the acoustic wave interaction with the target. Any combination of objects and material layers can be placed into the 3D simulation space to study the resulting interaction. Several example simulations are presented to demonstrate the simulation method and 3D visualization techniques. The combined simulation method is validated by comparing experimental and simulation data and a demonstration of how this combined simulation method assisted in the development of a nonlinear acoustic concealed weapons detector is also presented.

  4. Visualization of the Coated Electrode Welding

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2016-01-01

    Full Text Available This work is dedicated to the evaluation of the welding process in terms of assessing the impact of weldability based on the recording of the non-destructive testing of the acoustic emission (AE. Measurements are performed utilising both materials with guaranteed weldability and materials with reduced weldability. In addition to welding, the thesis also discusses the material (metallographic and fractographic and mechanical verification of joint formation and the variations in behaviour of metals of differing chemical composition. It also includes an analysis of AE records in relation to the condition of the material during the developing of fusion and resistance joints.

  5. Implant test and acoustic emission technique used to investigate hydrogen assisted cracking in the melted zone of a welded HSLA-80 steel

    International Nuclear Information System (INIS)

    Fals, H. C.; Trevisan, R. E.

    1999-01-01

    Weld metal hydrogen assisted cracking was studied using two flux cored wire (AWS E 70T-5 and AWS E 120 T5-K4) and a mixture gas of CO 2 +5% H 2 to induce values of diffusible hydrogen in high strength low alloy steel (HSLA-80) weldments. An acoustical Emission Measurement System (AEMS) RMS voltmeter was coupled to the implant test (NF 89-100) apparatus to determine energy, amplitude and event numbers of signal. All cracks were initiated in the partially melted zone and propagated into the coarse-grained region of the heat affected zone when E 70 T5 consumable was used, and the quasi-cleavage fracture mode was predominant. When E 120 T5 K4 consumable was used the cracks propagated vertically across the fusion zone, and a mixed fracture mode was the most important. A significant relationship between acoustic emission parameters and fracture modes was found. (Author) 12 refs

  6. PVT Degradation Studies: Acoustic Diagnostics

    Energy Technology Data Exchange (ETDEWEB)

    Dib, Gerges [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Tucker, Brian J. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Kouzes, Richard T. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Smith, Philip J. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2017-04-01

    Under certain environmental conditions, polyvinyl toluene (PVT) plastic scintillator has been observed to undergo internal fogging. This document reports on a study of acoustic techniques to determine whether they can provide a diagnostic for the fogging of PVT. Different ultrasound techniques were employed for detecting the level of internal fogging in PVT, including wave velocity measurements, attenuation, nonlinear acoustics, and acoustic microscopy. The results indicate that there are linear relations between the wave velocity and wave attenuation with the level of internal fogging. The effects of fogging on ultrasound wave attenuation is further verified by acoustic microscopy imaging, where regions with fog in the specimen demonstration higher levels of attenuation compared to clear regions. Results from the nonlinear ultrasound measurements were inconclusive due to high sensitivities to transducer coupling and fixture variabilities.

  7. Sonic excitation by means of ultrasound; an experimental illustration of acoustic radiation forces

    NARCIS (Netherlands)

    Roozen, N.B.; Nuij, P.W.J.M.

    2011-01-01

    Ultrasonic acoustic waves are known to induce a vibration of particles around an equilibrium position. However, for large acoustic amplitudes, due to non-linear acoustic effects, a rectified, net acoustic radiation force can occur. Experimental work is performed in which the non-linear behavior is

  8. Improvements in Elimination of Loudspeaker Distortion in Acoustic Measurements

    DEFF Research Database (Denmark)

    Agerkvist, Finn T.; Torras Rosell, Antoni; McWalter, Richard Ian

    2015-01-01

    This paper investigates the influence of nonlinear components that contaminate the linear response of acoustic transducers, and presents improved methods for eliminating the influence of nonlinearities in acoustic measurements. The method is evaluated with pure sinusoidal signals as well as swept...

  9. Discontinuity Detection in the Shield Metal Arc Welding Process.

    Science.gov (United States)

    Cocota, José Alberto Naves; Garcia, Gabriel Carvalho; da Costa, Adilson Rodrigues; de Lima, Milton Sérgio Fernandes; Rocha, Filipe Augusto Santos; Freitas, Gustavo Medeiros

    2017-05-10

    This work proposes a new methodology for the detection of discontinuities in the weld bead applied in Shielded Metal Arc Welding (SMAW) processes. The detection system is based on two sensors-a microphone and piezoelectric-that acquire acoustic emissions generated during the welding. The feature vectors extracted from the sensor dataset are used to construct classifier models. The approaches based on Artificial Neural Network (ANN) and Support Vector Machine (SVM) classifiers are able to identify with a high accuracy the three proposed weld bead classes: desirable weld bead, shrinkage cavity and burn through discontinuities. Experimental results illustrate the system's high accuracy, greater than 90% for each class. A novel Hierarchical Support Vector Machine (HSVM) structure is proposed to make feasible the use of this system in industrial environments. This approach presented 96.6% overall accuracy. Given the simplicity of the equipment involved, this system can be applied in the metal transformation industries.

  10. An optimization method for defects reduction in fiber laser keyhole welding

    Science.gov (United States)

    Ai, Yuewei; Jiang, Ping; Shao, Xinyu; Wang, Chunming; Li, Peigen; Mi, Gaoyang; Liu, Yang; Liu, Wei

    2016-01-01

    Laser welding has been widely used in automotive, power, chemical, nuclear and aerospace industries. The quality of welded joints is closely related to the existing defects which are primarily determined by the welding process parameters. This paper proposes a defects optimization method that takes the formation mechanism of welding defects and weld geometric features into consideration. The analysis of welding defects formation mechanism aims to investigate the relationship between welding defects and process parameters, and weld features are considered to identify the optimal process parameters for the desired welded joints with minimum defects. The improved back-propagation neural network possessing good modeling for nonlinear problems is adopted to establish the mathematical model and the obtained model is solved by genetic algorithm. The proposed method is validated by macroweld profile, microstructure and microhardness in the confirmation tests. The results show that the proposed method is effective at reducing welding defects and obtaining high-quality joints for fiber laser keyhole welding in practical production.

  11. A Unique Method to Describe the Bonding Strength in a Bonded Solid–Solid Interface by Contact Acoustic Nonlinearity

    International Nuclear Information System (INIS)

    Jian-Jun, Chen; De, Zhang; Yi-Wei, Mao; Jian-Chun, Cheng

    2009-01-01

    We present a unique method to describe the bonding strength at a bonded solid–solid interface in a multilayered composite material by contact acoustic nonlinearity (CAN) parameter. A CAN model on the bonded solid–solid interface is depicted. It can be seen from the model that CAN parameter is very sensitive to the bonding strength at the interface. When an incident focusing acoustic longitudinal wave scans the interface in two dimensions, the transmitted wave can be used to extract CAN parameter. The contour of the bonding strength for a sample is obtained by CAN parameter. The results show that the region with weak bonding strength can be easily distinguished from the contour

  12. Analytical Model of the Nonlinear Dynamics of Cantilever Tip-Sample Surface Interactions for Various Acoustic-Atomic Force Microscopies

    Science.gov (United States)

    Cantrell, John H., Jr.; Cantrell, Sean A.

    2008-01-01

    A comprehensive analytical model of the interaction of the cantilever tip of the atomic force microscope (AFM) with the sample surface is developed that accounts for the nonlinearity of the tip-surface interaction force. The interaction is modeled as a nonlinear spring coupled at opposite ends to linear springs representing cantilever and sample surface oscillators. The model leads to a pair of coupled nonlinear differential equations that are solved analytically using a standard iteration procedure. Solutions are obtained for the phase and amplitude signals generated by various acoustic-atomic force microscope (A-AFM) techniques including force modulation microscopy, atomic force acoustic microscopy, ultrasonic force microscopy, heterodyne force microscopy, resonant difference-frequency atomic force ultrasonic microscopy (RDF-AFUM), and the commonly used intermittent contact mode (TappingMode) generally available on AFMs. The solutions are used to obtain a quantitative measure of image contrast resulting from variations in the Young modulus of the sample for the amplitude and phase images generated by the A-AFM techniques. Application of the model to RDF-AFUM and intermittent soft contact phase images of LaRC-cp2 polyimide polymer is discussed. The model predicts variations in the Young modulus of the material of 24 percent from the RDF-AFUM image and 18 percent from the intermittent soft contact image. Both predictions are in good agreement with the literature value of 21 percent obtained from independent, macroscopic measurements of sheet polymer material.

  13. Monitoring microstructural evolution of alloy 617 with non-linear acoustics for remaining useful life prediction; multiaxial creep-fatigue and creep-ratcheting

    International Nuclear Information System (INIS)

    Lissenden, Cliff; Hassan, Tasnin; Rangari, Vijaya

    2014-01-01

    The research built upon a prior investigation to develop a unified constitutive model for design-@by-@analysis of the intermediate heat exchanger (IHX) for a very high temperature reactor (VHTR) design of next generation nuclear plants (NGNPs). Model development requires a set of failure data from complex mechanical experiments to characterize the material behavior. Therefore uniaxial and multiaxial creep-@fatigue and creep-@ratcheting tests were conducted on the nickel base Alloy 617 at 850 and 950°C. The time dependence of material behavior, and the interaction of time dependent behavior (e.g., creep) with ratcheting, which is an increase in the cyclic mean strain under load-@controlled cycling, are major concerns for NGNP design. This research project aimed at characterizing the microstructure evolution mechanisms activated in Alloy 617 by mechanical loading and dwell times at elevated temperature. The acoustic harmonic generation method was researched for microstructural characterization. It is a nonlinear acoustics method with excellent potential for nondestructive evaluation, and even online continuous monitoring once high temperature sensors become available. It is unique because it has the ability to quantitatively characterize microstructural features well before macroscale defects (e.g., cracks) form. The nonlinear acoustics beta parameter was shown to correlate with microstructural evolution using a systematic approach to handle the complexity of multiaxial creep-@fatigue and creep-@ratcheting deformation. Mechanical testing was conducted to provide a full spectrum of data for: thermal aging, tensile creep, uniaxial fatigue, uniaxial creep-@fatigue, uniaxial creep-ratcheting, multiaxial creep-fatigue, and multiaxial creep-@ratcheting. Transmission Electron Microscopy (TEM), Scanning Electron Microscopy (SEM), and Optical Microscopy were conducted to correlate the beta parameter with individual microstructure mechanisms. We researched application of the

  14. Acoustic emission monitoring during hydrotests of a thin wall pressure vessel

    International Nuclear Information System (INIS)

    Fontana, E.; Grugni, G.; Panzani, C.; Pirovano, B.; Possa, G.; Tonolini, F.

    1975-01-01

    The results are presented of an acoustic emission monitoring performed during hydrotests of a thin wall steel pressure vessel. The location of acoustic sources was based on longitudinal wave front detection. The careful calibration of the three sensors instrumentation system used for acoustic source location was found to be useful, and alllowed an accurate location error analysis. Acoustic emission in the hydrotests was found to be mainly due to stress release in weld seams. (Fontana, E.; Grugni, G.; Panzani, C.; Pirovano, B.; Possa, G.; Tonolini, F.)

  15. A Study on Fatigue Design Automation of Plug- and Ring-type Gas-welded Joints of STS301L Taking Welded Residual Stress into Account

    International Nuclear Information System (INIS)

    Baek, Seung yeb; Yun, Ki Ho

    2010-01-01

    This paper presents a fatigue design method for plug- and ring-type gas-welded joints, which takes into account the effects of welding residual stress. To develop this method, we simulated the gas-welding process by performing nonlinear finite element analysis (FEA) To validate the FEA results, numerically calculated residual stresses in the gas welds were then compared with experimental results obtained by the hole-drilling method. To evaluate the fatigue strength of plug- and ring-type gas-welded joints influenced by welding residual stresses, the use of stress amplitude (σ a )R, which includes the welding residual stress in gas welds, is proposed (σ a )R on the basis of a modified Goodman equation that includes the residual stress effects. Using the stress amplitude (σ a )R at the hot spot point of gas weld, the relations obtained as the fatigue test results for plug and ring type gas welded joints having various dimensions and shapes were systematically rearranged to obtain the (σ a )R-N f relationship. It was found that more systematic and accurate evaluation of the fatigue strength of plug- and ring-type gas-welded joints can be achieved by using (σ a )R

  16. Characterization of appendage weld quality by on line monitoring of electrical parameters

    Energy Technology Data Exchange (ETDEWEB)

    Setty, D.S.; Somani, A.K.; Ram, A.M.; Rao, A.R.; Jayaraj, R.N.; Kalidas, R. [Nuclear Fuel Complex, Dept. of Atomic Energy, Hyderabad (India)

    2005-07-01

    Resistance projection welding of zirconium alloy appendages is one of the most critical processes in the PHWR fuel fabrication. Appendages like Spacers and Bearing pads having multi projections are joined to the fuel sheath using capacitor discharge power source. Variations in the projection sizes, weld parameters and cleanliness of the work pieces have significant effect on the weld quality, in addition to material properties like hardness, tensile strength and surface finish. Defects like metal expulsion and weak welds are occasionally observed in appendage welding process, which need to be identified and segregated. Though numerous off-line inspection methods are available for the weld quality evaluation, on-line monitoring of weld quality is essential for identifying defective welds. For this purpose, various monitoring techniques like acoustic emission, analyzing derived electrical parameters and weld upset/deformation measurements are employed. The derived electrical parameters like A{sup 2}-Sec and Ohm-Sec can also be monitored. The present paper highlights development of suitable acceptance criteria for the monitoring technique by employing derived electrical parameters covering a wide range of weld variables like watt-sec and squeeze force. Excellent correlation could be achieved in identifying the weak welds and weld expulsion defects in mass production. (author)

  17. Gas metal arc welding of butt joint with varying gap width based on neural networks

    DEFF Research Database (Denmark)

    Christensen, Kim Hardam; Sørensen, Torben

    2005-01-01

    penetration, when the gap width is varying during the welding process. The process modeling to facilitate the mapping from joint geometry and reference weld quality to significant welding parameters, has been based on a multi-layer feed-forward network. The Levenberg-Marquardt algorithm for non-linear least......This paper describes the application of the neural network technology for gas metal arc welding (GMAW) control. A system has been developed for modeling and online adjustment of welding parameters, appropriate to guarantee a certain degree of quality in the field of butt joint welding with full...

  18. The correlation between acoustic and magnetic properties in the long working metal boiler drum with the parameters of the electron microscope

    Energy Technology Data Exchange (ETDEWEB)

    Ababkov, Nikolai, E-mail: n.ababkov@rambler.ru; Smirnov, Alexander, E-mail: galvas.kem@gmail.com [T.F. Gorbachev Kuzbass State Technical University, Vesennjaja str 28, Kemerovo, 650000 Russian Federation (Russian Federation)

    2016-01-15

    The present paper presents comparative analysis of measurement results of acoustic and magnetic properties in long working metal of boiler drums and the results obtained by methods of electronic microscopy. The structure of the metal sample from the fracture zone to the base metal (metal working sample long) and the center of the base metal before welding (weld metal sample) was investigated by electron microscopy. Studies performed by spectral acoustic, magnetic noise and electron microscopic methods were conducted on the same plots and the same samples of long working and weld metal of high-pressure boiler drums. The analysis of research results showed high sensitivity of spectral-acoustic and magnetic-noise methods to definition changes of microstructure parameters. Practical application of spectral-acoustic and magnetic noise NDT method is possible for the detection of irregularities and changes in structural and phase state of the long working and weld metal of boiler drums, made of a special molybdenum steel (such as 20M). The above technique can be used to evaluate the structure and physical-mechanical properties of the long working metal of boiler drums in the energy sector.

  19. Acoustoelastic evaluation of welding and heat treatment stress relieving of pressure vessel steel for Angra 3

    International Nuclear Information System (INIS)

    Moraes, Bruno C. de; Bittencourt, Marcelo de S.Q.

    2015-01-01

    Currently the knowledge of non-destructive techniques allows to evaluate the stresses on components and mechanical structures, aiming at physical security, preservation of the environment and avoid financial losses associated with the construction and operation of industrial plants. The search for new techniques, especially applied in the nuclear industry to assess status more accurately, voltage safety and to ensure structural integrity, for example, core components of the primary circuit, such as the reactor pressure vessel and steam generator has become of great importance within the community of non-destructive testing .This paper aims to contribute to the non-destructive technique development in order to ensure the structural integrity of nuclear components. One acoustoelastic evaluation of steel 20 MnMoNi 55, used in pressure vessels of nuclear power plants were performed. The acoustic birefringence technique was use to evaluate the acoustoelastic behavior of the test material in the as received condition, after welding and after the stress relief heat treatment. The constant acoustoelastic material was obtained by an uniaxial loading test. It was found a slight anisotropy in the material as received. After welding, a marked variation of acoustic birefringence in the region near the weld bead was observed. The heat treatment indicated a new change of acoustic birefringence. Obtaining the acoustoelastic constant allowed the evaluation of stress in the different conditions of the weld and treated material. (author)

  20. Acoustoelastic evaluation of welding and heat treatment stress relieving of pressure vessel steel for Angra 3

    Energy Technology Data Exchange (ETDEWEB)

    Moraes, Bruno C. de, E-mail: bruno.cesar@nuclep.gov.br [Nuclebras Equipamentos Pesados S.A (NUCLEP), Itaguai, RJ (Brazil); Bittencourt, Marcelo de S.Q., E-mail: bruno.cesar@nuclep.gov.br, E-mail: bittenc@ien.gov.br [Instituto de Engenharia Nuclear (IEN/CNEN-RJ), Rio de Janeiro, RJ (Brazil)

    2015-07-01

    Currently the knowledge of non-destructive techniques allows to evaluate the stresses on components and mechanical structures, aiming at physical security, preservation of the environment and avoid financial losses associated with the construction and operation of industrial plants. The search for new techniques, especially applied in the nuclear industry to assess status more accurately, voltage safety and to ensure structural integrity, for example, core components of the primary circuit, such as the reactor pressure vessel and steam generator has become of great importance within the community of non-destructive testing .This paper aims to contribute to the non-destructive technique development in order to ensure the structural integrity of nuclear components. One acoustoelastic evaluation of steel 20 MnMoNi 55, used in pressure vessels of nuclear power plants were performed. The acoustic birefringence technique was use to evaluate the acoustoelastic behavior of the test material in the as received condition, after welding and after the stress relief heat treatment. The constant acoustoelastic material was obtained by an uniaxial loading test. It was found a slight anisotropy in the material as received. After welding, a marked variation of acoustic birefringence in the region near the weld bead was observed. The heat treatment indicated a new change of acoustic birefringence. Obtaining the acoustoelastic constant allowed the evaluation of stress in the different conditions of the weld and treated material. (author)

  1. Comparison of procedures for determination of acoustic nonlinearity of some inhomogeneous materials

    DEFF Research Database (Denmark)

    Jensen, Leif Bjørnø

    1983-01-01

    for an evaluation of the second order nonlinearity ratio B/A as a tissue characterizing parameter on a par with attenuation, impedance, etc. The several techniques used for the determination of B/A roughly fall into two main groups, finite-amplitude methods and thermo-dynamic-acoustic methods. The B/A values...... determined using various techniques of the two main groups are strongly scattered, showing a dependence on the procedure used, which makes it difficult to draw any valid conclusions. The paper discusses advantages and disadvantages of the techniques used hitherto, aiming at an explanation of the reasons...... for the deviations between the present B/A results for biological media. The necessary accuracy in the determination and the reliability in the exploitation of B/A as a tissue characterizing parameter for clinical use are emphasized....

  2. Characterisation of weld zone reactions in dissimilar glass-to-aluminium pulsed picosecond laser welds

    Energy Technology Data Exchange (ETDEWEB)

    Ciuca, Octav P., E-mail: octav.ciuca@manchester.ac.uk [School of Materials, University of Manchester, Manchester, M13 9PL (United Kingdom); Carter, Richard M. [Institute of Photonics and Quantum Sciences, Heriot-Watt University, Edinburgh, EH14 4AS (United Kingdom); Prangnell, Philip B. [School of Materials, University of Manchester, Manchester, M13 9PL (United Kingdom); Hand, Duncan P. [Institute of Photonics and Quantum Sciences, Heriot-Watt University, Edinburgh, EH14 4AS (United Kingdom)

    2016-10-15

    Precision welded joints, produced between fused silica glass and aluminium by a newly-developed picosecond-pulse laser technique, have been analysed for the first time using a full range of electron microscopy methods. The welds were produced as lap joints by focusing a 1.2 μm diameter laser beam through the transparent glass top sheet, slightly below the surface of the metal bottom sheet. Despite the extremely short interaction time, extensive reaction was observed in the weld zone, which involved the formation of nanocrystalline silicon and at least two transitional alumina phases, γ- and δ-Al{sub 2}O{sub 3}. The weld formation process was found to be complex and involved: the formation of a constrained plasma cavity at the joint interface, non-linear absorption in the glass, and the creation of multiple secondary keyholes in the metal substrate by beam scattering. The joint area was found to expand outside of the main interaction volume, as the energy absorbed into the low conductivity and higher melting point silica glass sheet melted the aluminium surface across a wider contact area. The reasons for the appearance of nanocrystalline Si and transitional alumina reaction products within the welds are discussed. - Highlights: •Pulsed laser welding of dissimilar materials causes extensive chemical reactivity. •Metastable Al{sub 2}O{sub 3} phases form due to laser-induced highly-transient thermal regime. •Fused silica is reduced by Al to form nanocrystalline Si. •Mechanism of joint formation is discussed.

  3. A parametric study of residual stresses in multipass butt-welded stainless steel pipes

    Energy Technology Data Exchange (ETDEWEB)

    Brickstad, B. [SAQ Inspection Ltd., Stockholm (Sweden); Josefson, L. [Chalmers Univ. of Technology, Goeteborg (Sweden). Div. of Solid Mechanics

    1996-06-01

    Multipass circumferential butt-welding of stainless steel pipes is simulated numerically in a non-linear thermo-mechanical FE-analysis. In particular, the through-thickness variation at the weld and heat affected zone, of the axial and hoop stresses and their sensitivity to variation in weld parameters are studied. Recommendations are given for the through thickness variation of the axial and hoop stresses to be used when assessing the growth of surface flaws at circumferential butt welds in nuclear piping system. 31 refs, 12 tabs, 54 figs.

  4. Acoustic emission: who needs it - and why

    International Nuclear Information System (INIS)

    Spanner, J.C.

    1979-05-01

    Acoustic emission (AE) is an emerging NDT method that offers attractive capabilities for monitoring structural integrity and characterizing materials behavior. Although its limitations are such that it should not be regarded as a panacea, AE is proving to be a viable complement to the other NDT methods. The paper examines the extent and reasons for the growing industrial interest in AE. Some of the inherent limitations of conventional NDT methods are discussed, and several surveys of defects found during the manufacture and operation of pressure boundary components are reviewed. Although welds and weld-affected areas are the most likely locations for significant defects, very little experience is available to date to describe the AE response during impending pressure vessel failures due to weld associated defects. Acoustic emission offers potential for providing increased assurance of both initial, and continued, structural integrity. Furthermore, if AE is properly applied in conjunction with recently proposed fitness-for-purpose criteria, it may be possible to reduce present manufacturing costs without compromising actual structural adequacy. This technology is exhibiting definite signs of increasing industrial maturity, as evidenced by the recent availability of industrial standards, and the activities of various AE related technical groups throughout the world

  5. Nonlinear acoustic waves in nonthermal plasmas with negative and positive dust

    International Nuclear Information System (INIS)

    Verheest, Frank

    2009-01-01

    Using a Sagdeev pseudopotential formalism where nonlinear structures are stationary in a co-moving frame, large dust-acoustic solitary waves and double layers have been studied in plasmas with negative and positive cold dust, in the presence of nonthermal electrons and ions. This has been done in a systematic way, to delimit the compositional parameter space in which such modes can be found. The existence domain of negative/positive solitary waves is limited by infinite compression of the negative/positive dust or by the occurrence of negative/positive double layers. These double layers require a sufficient nonthermality of the electrons/ions and the presence of enough positive/negative dust. There are parameter ranges where both negative and positive solitary structures coexist, sometimes both of the solitary wave type, sometimes one a solitary wave and the other a double layer. Typical Sagdeev pseudopotentials and solitary wave profiles have been presented.

  6. Acoustic emission pickup essentially for waveguide

    International Nuclear Information System (INIS)

    Asty, Michel; Saglio, Robert.

    1979-01-01

    Lambda wave length acoustic emission pickup comprising two juxtaposed piezoelectric capsules of equal lambda/2 thickness and with opposite polarization, separated by an electrically insulating foil, the two opposite sides of the capsules being earthed. The electric signal resulting from the acoustic emission is picked up on the two sides facing both sides of the insulating foil and the assembly of the two piezoelectric capsules is mounted on a base insulating it from the structure on which the acoustic emission is being listened to. Application of this pickup to the surveillance of defects in the steel vessels of nuclear reactors, characterized in that it is placed at the end of a metal ultrasonic wave guide the other end of which is welded directly to the vessel [fr

  7. Monitoring microstructural evolution of alloy 617 with non-linear acoustics for remaining useful life prediction; multiaxial creep-fatigue and creep-ratcheting

    Energy Technology Data Exchange (ETDEWEB)

    Lissenden, Cliff [Pennsylvania State Univ., State College, PA (United States); Hassan, Tasnin [North Carolina State Univ., Raleigh, NC (United States); Rangari, Vijaya [Tuskegee Univ., Tuskegee, AL (United States)

    2014-10-30

    The research built upon a prior investigation to develop a unified constitutive model for design-­by-­analysis of the intermediate heat exchanger (IHX) for a very high temperature reactor (VHTR) design of next generation nuclear plants (NGNPs). Model development requires a set of failure data from complex mechanical experiments to characterize the material behavior. Therefore uniaxial and multiaxial creep-­fatigue and creep-­ratcheting tests were conducted on the nickel-­base Alloy 617 at 850 and 950°C. The time dependence of material behavior, and the interaction of time dependent behavior (e.g., creep) with ratcheting, which is an increase in the cyclic mean strain under load-­controlled cycling, are major concerns for NGNP design. This research project aimed at characterizing the microstructure evolution mechanisms activated in Alloy 617 by mechanical loading and dwell times at elevated temperature. The acoustic harmonic generation method was researched for microstructural characterization. It is a nonlinear acoustics method with excellent potential for nondestructive evaluation, and even online continuous monitoring once high temperature sensors become available. It is unique because it has the ability to quantitatively characterize microstructural features well before macroscale defects (e.g., cracks) form. The nonlinear acoustics beta parameter was shown to correlate with microstructural evolution using a systematic approach to handle the complexity of multiaxial creep-­fatigue and creep-­ratcheting deformation. Mechanical testing was conducted to provide a full spectrum of data for: thermal aging, tensile creep, uniaxial fatigue, uniaxial creep-­fatigue, uniaxial creep-ratcheting, multiaxial creep-fatigue, and multiaxial creep-­ratcheting. Transmission Electron Microscopy (TEM), Scanning Electron Microscopy (SEM), and Optical Microscopy were conducted to correlate the beta parameter with individual microstructure mechanisms. We researched

  8. Significance of accurate diffraction corrections for the second harmonic wave in determining the acoustic nonlinearity parameter

    International Nuclear Information System (INIS)

    Jeong, Hyunjo; Zhang, Shuzeng; Li, Xiongbing; Barnard, Dan

    2015-01-01

    The accurate measurement of acoustic nonlinearity parameter β for fluids or solids generally requires making corrections for diffraction effects due to finite size geometry of transmitter and receiver. These effects are well known in linear acoustics, while those for second harmonic waves have not been well addressed and therefore not properly considered in previous studies. In this work, we explicitly define the attenuation and diffraction corrections using the multi-Gaussian beam (MGB) equations which were developed from the quasilinear solutions of the KZK equation. The effects of making these corrections are examined through the simulation of β determination in water. Diffraction corrections are found to have more significant effects than attenuation corrections, and the β values of water can be estimated experimentally with less than 5% errors when the exact second harmonic diffraction corrections are used together with the negligible attenuation correction effects on the basis of linear frequency dependence between attenuation coefficients, α 2 ≃ 2α 1

  9. Significance of accurate diffraction corrections for the second harmonic wave in determining the acoustic nonlinearity parameter

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Hyunjo, E-mail: hjjeong@wku.ac.kr [Division of Mechanical and Automotive Engineering, Wonkwang University, Iksan, Jeonbuk 570-749 (Korea, Republic of); Zhang, Shuzeng; Li, Xiongbing [School of Traffic and Transportation Engineering, Central South University, Changsha, Hunan 410075 (China); Barnard, Dan [Center for Nondestructive Evaluation, Iowa State University, Ames, IA 50010 (United States)

    2015-09-15

    The accurate measurement of acoustic nonlinearity parameter β for fluids or solids generally requires making corrections for diffraction effects due to finite size geometry of transmitter and receiver. These effects are well known in linear acoustics, while those for second harmonic waves have not been well addressed and therefore not properly considered in previous studies. In this work, we explicitly define the attenuation and diffraction corrections using the multi-Gaussian beam (MGB) equations which were developed from the quasilinear solutions of the KZK equation. The effects of making these corrections are examined through the simulation of β determination in water. Diffraction corrections are found to have more significant effects than attenuation corrections, and the β values of water can be estimated experimentally with less than 5% errors when the exact second harmonic diffraction corrections are used together with the negligible attenuation correction effects on the basis of linear frequency dependence between attenuation coefficients, α{sub 2} ≃ 2α{sub 1}.

  10. Significance of accurate diffraction corrections for the second harmonic wave in determining the acoustic nonlinearity parameter

    Science.gov (United States)

    Jeong, Hyunjo; Zhang, Shuzeng; Barnard, Dan; Li, Xiongbing

    2015-09-01

    The accurate measurement of acoustic nonlinearity parameter β for fluids or solids generally requires making corrections for diffraction effects due to finite size geometry of transmitter and receiver. These effects are well known in linear acoustics, while those for second harmonic waves have not been well addressed and therefore not properly considered in previous studies. In this work, we explicitly define the attenuation and diffraction corrections using the multi-Gaussian beam (MGB) equations which were developed from the quasilinear solutions of the KZK equation. The effects of making these corrections are examined through the simulation of β determination in water. Diffraction corrections are found to have more significant effects than attenuation corrections, and the β values of water can be estimated experimentally with less than 5% errors when the exact second harmonic diffraction corrections are used together with the negligible attenuation correction effects on the basis of linear frequency dependence between attenuation coefficients, α2 ≃ 2α1.

  11. Acoustic emission technique and its applications

    International Nuclear Information System (INIS)

    Sato, Ichiya; Sasaki, Soji

    1976-01-01

    Acoustic emission technique is described. The characteristics of acoustic emission signal, measurement techniques, and its application are explained. The acoustic signals are grouped into continuous and burst types. The continuous signal is due to plastic deformation, and the burst type is due to the generation and growth of cracks. The latter can be used for the identification of the position of cracks. The frequency of the acoustic emission is in the range from several tens of KHz to two MHz. Piezoelectric ceramics are used as the oscillators of sensors. The dynamic behavior of acoustic emission can be observed with a two-channel acoustic emission measuring apparatus. Multi-channel method was developed at Hitachi, Ltd., and is used for large structures. General computer identification method and simple zone identification method are explained. Noise elimination is important for the measurement, and the methods were studied. Examples of application are the observation of acoustic emission in the plastic deformation of steel, the tensile test of large welded material with natural defects, and others. The method will be used for the diagnosis and observation of large structures, the test and quality control of products. (Kato, T.)

  12. Ion-acoustic plasma turbulence

    International Nuclear Information System (INIS)

    Bychenkov, V.Y.; Silin, V.P.

    1982-01-01

    A theory is developed of the nonlinear state that is established in a plasma as a result of development of ion-acoustic instability. Account is taken simultaneously of the linear induced scattering of the waves by the ions and of the quasilinear relaxation of the electrons by the ion-acoustic pulsations. The distribution of the ion-acoustic turbulence in frequency and in angle is obtained. An Ohm's law is established and expressions are obtained for the electronic heat flux and for the relaxation time of the electron temperature in a turbulent plasma. Anomalously large absorption and scattering of the electromagnetic waves by the ion-acoustic pulsations is predicted

  13. A non-destructive evaluation of transverse hydrogen cracking in high strength flux-cored weld metal

    International Nuclear Information System (INIS)

    Sterjovski, Z.; Carr, D. G.; Holdstock, R.; Nolan, D.; Norrish, J.

    2007-01-01

    Transverse hydrogen cracking in high strength weld metal (WM) is a potentially serious problem in thick-sections, especially in highly restrained structures. This paper presents preliminary re suits for which transverse weld metal hydrogen cracking was purposefully generated in 40 mm thick high strength WM to study the effectiveness of various non-destructive testing methods in locating and sizing transverse cracks. Transverse WM hydrogen cracking was intentionally produced by: increasing diffusible hydrogen levels through the introduction of 2% hydrogen in CO 2 shielding gas and minimizing interpass temperature and time; increasing the cracking susceptibility of the micro structure by increasing cooling rate with a large-scale test plate and maintaining an interpass temperature below 70 deg C; increasing stress levels with the use of stiffeners and end welds; and rapid postweld cooling to a temperature lower than 100 deg C. The extent of transverse weld metal hydrogen cracking was evaluated by non-destructive testing (NDT), which included conventional ultrasonic testing, radiography, acoustic emission monitoring and magnetic particle inspection. It was established that conventional ultrasonic testing was the most effective of the NDT techniques used. Acoustic emission monitoring revealed that two different types of emissions emanated from the weld metal and that the majority of emissions occurred within the first 48 hours of welding, although there was some evidence of cracking well after this initial 48 hour period. Larger sized cracks were observed near the transverse stiffeners (and weld ends) where tensile residual stresses (both longitudinal and transverse) were thought to be highest and the micro structure was therefore more susceptible to cracking. Additionally, numerous finer cracks were located in the top third of the plate (in the thickness direction) and on both sides of the weld centre line

  14. Nonlinear Bubble Dynamics And The Effects On Propagation Through Near-Surface Bubble Layers

    Science.gov (United States)

    Leighton, Timothy G.

    2004-11-01

    Nonlinear bubble dynamics are often viewed as the unfortunate consequence of having to use high acoustic pressure amplitudes when the void fraction in the near-surface oceanic bubble layer is great enough to cause severe attenuation (e.g. >50 dB/m). This is seen as unfortunate since existing models for acoustic propagation in bubbly liquids are based on linear bubble dynamics. However, the development of nonlinear models does more than just allow quantification of the errors associated with the use of linear models. It also offers the possibility of propagation modeling and acoustic inversions which appropriately incorporate the bubble nonlinearity. Furthermore, it allows exploration and quantification of possible nonlinear effects which may be exploited. As a result, high acoustic pressure amplitudes may be desirable even in low void fractions, because they offer opportunities to gain information about the bubble cloud from the nonlinearities, and options to exploit the nonlinearities to enhance communication and sonar in bubbly waters. This paper presents a method for calculating the nonlinear acoustic cross-sections, scatter, attenuations and sound speeds from bubble clouds which may be inhomogeneous. The method allows prediction of the time dependency of these quantities, both because the cloud may vary and because the incident acoustic pulse may have finite and arbitrary time history. The method can be readily adapted for bubbles in other environments (e.g. clouds of interacting bubbles, sediments, structures, in vivo, reverberant conditions etc.). The possible exploitation of bubble acoustics by marine mammals, and for sonar enhancement, is explored.

  15. Acoustic lenses

    International Nuclear Information System (INIS)

    Kittmer, C.A.

    1983-03-01

    Acoustic lenses focus ultrasound to produce pencil-like beams with reduced near fields. When fitted to conventional (flat-faced) transducers, such lenses greatly improve the ability to detect and size defects. This paper describes a program developed to design acoustic lenses for use in immersion or contact inspection, using normal or angle beam mode with flat or curved targets. Lens surfaces are circular in geometry to facilitate machining. For normal beam inspection of flat plate, spherical or cylindrical lenses are used. For angle beam or curved surface inspections, a compound lens is required to correct for the extra induced aberration. Such a lens is aspherical with one radius of curvature in the plane of incidence, and a different radius of curvature in the plane perpendicular to the incident plane. The resultant beam profile (i.e., location of the acoustic focus, beam diameter, 6 dB working range) depends on the degree of focusing and the transducer used. The operating frequency and bandwidth can be affected by the instrumentation used. Theoretical and measured beam profiles are in good agreement. Various applications, from zone focusing used for defect sizing in thick plate, to line focusing for pipe weld inspection, are discussed

  16. Springer handbook of acoustics

    CERN Document Server

    2014-01-01

    Acoustics, the science of sound, has developed into a broad interdisciplinary field encompassing the academic disciplines of physics, engineering, psychology, speech, audiology, music, architecture, physiology, neuroscience, and electronics. The Springer Handbook of Acoustics is also in his 2nd edition an unparalleled modern handbook reflecting this richly interdisciplinary nature edited by one of the acknowledged masters in the field, Thomas Rossing. Researchers and students benefit from the comprehensive contents. This new edition of the Handbook features over 11 revised and expanded chapters, new illustrations, and 2 new chapters covering microphone arrays  and acoustic emission.  Updated chapters contain the latest research and applications in, e.g. sound propagation in the atmosphere, nonlinear acoustics in fluids, building and concert hall acoustics, signal processing, psychoacoustics, computer music, animal bioacousics, sound intensity, modal acoustics as well as new chapters on microphone arrays an...

  17. Nonlinear Ion-Acoustic Waves in a Plasma Consisting of Warm Ions and Isothermal Distributed Electrons

    International Nuclear Information System (INIS)

    Abourabia, A.M.; Hassan, K.M.; Shahein, R.A.

    2008-01-01

    The formation of (1+1) dimensional ion-acoustic waves (IAWs) in an unmagnetized collisionless plasma consisting of warm ions and isothermal distributed electrons is investigated. The electrodynamics system of equations are solved analytically in terms of a new variable ξκ χ -φ τ, where k=k(ω) is a complex function, at a fixed position. The analytical calculations gives that the critical value σ = τ/τ ∼ 0.25 distinguishes between the linear and nonlinear characters of IAW within the nanosecond time scale. The flow velocity, pressure, number density, electric potential, electric field, mobility and the total energy in the system are estimated and illustrated

  18. In-situ acoustic signature monitoring in additive manufacturing processes

    Science.gov (United States)

    Koester, Lucas W.; Taheri, Hossein; Bigelow, Timothy A.; Bond, Leonard J.; Faierson, Eric J.

    2018-04-01

    Additive manufacturing is a rapidly maturing process for the production of complex metallic, ceramic, polymeric, and composite components. The processes used are numerous, and with the complex geometries involved this can make quality control and standardization of the process and inspection difficult. Acoustic emission measurements have been used previously to monitor a number of processes including machining and welding. The authors have identified acoustic signature measurement as a potential means of monitoring metal additive manufacturing processes using process noise characteristics and those discrete acoustic emission events characteristic of defect growth, including cracks and delamination. Results of acoustic monitoring for a metal additive manufacturing process (directed energy deposition) are reported. The work investigated correlations between acoustic emissions and process noise with variations in machine state and deposition parameters, and provided proof of concept data that such correlations do exist.

  19. Impact of loudspeaker nonlinear distortion on personal sound zones

    DEFF Research Database (Denmark)

    Ma, Xiaohui; J. Hegarty, Patrick; Abildgaard Pedersen, Jan

    2018-01-01

    Personal sound zone systems aim at creating multiple listening zones within a shared space with minimum interference between zones, but the performance is often poorer than simulations predict and effects of nonlinear distortion are sometimes audible. This paper assesses the impact of nonlinear...... distortion on sound zones through simulations and measurements performed under anechoic conditions. Two sound zones, one bright and one dark, are created with acoustic contrast control using two loudspeaker arrays driven at 250 Hz. Nonlinear distortion is modelled using second or third order nonlinearities....... Simulations show that nonlinear distortion degrades the acoustic contrast, which is confirmed by experimental measurements. The harmonic distortion is audible in the dark zone. Frequency resolved measurements reveal that harmonic distortion contributes to contrast loss, but nonlinear effects...

  20. Welding induced residual stress evaluation using laser-generated Rayleigh waves

    Science.gov (United States)

    Ye, Chong; Zhou, Yuanlai; Reddy, Vishnu V. B.; Mebane, Aaron; Ume, I. Charles

    2018-04-01

    Welding induced residual stress could affect the dimensional stability, fatigue life, and chemical resistance of the weld joints. Ultrasonic method serves as an important non-destructive tool for the residual stress evaluation due to its easy implementation, low cost and wide application to different materials. Residual stress would result in the ultrasonic wave velocity variation, which is the so called acoustoelastic effect. In this paper, Laser/EMAT ultrasonic technique was proposed to experimentally study the relative velocity variation ΔV/V of Rayleigh wave, which has the potential to evaluate surface/subsurface longitudinal residual stress developed during the Gas Metal Arc Welding process. Broad band ultrasonic waves were excited by pulsed Q-Switched Nd: YAG laser. An electromagnetic acoustic transducer (EMAT) attached to the welded plates was used to capture the Rayleigh wave signals propagating along the weld seam direction. Different time of flight measurements were conducted by varying the distance between the weld seam and Rayleigh wave propagating path in the range of 0 to 45 mm. The maximum relative velocity difference was found on the weld seam. With the increasing distance away from the weld seam, the relative velocity difference sharply decreased to negative value. With further increase in distance, the relative velocity difference slowly increased and approached zero. The distribution of relative velocity variations indicates that tensile stress appears in the melted zone as it becomes compressive near the heat-affected zone.

  1. Ultrasonic inspection of tube to tube plate welds

    International Nuclear Information System (INIS)

    Telford, D.W.; Peat, T.S.

    1985-01-01

    To monitor the deterioration of a weld between a tube and tube plate which has been repaired by a repair sleeve inside the tube and brazed at one end to the tube, ultrasound from a crystal at the end of a rod is launched, in the form of Lamb-type waves, into the tube through the braze and allowed to travel along the tube to the weld and be reflected back along the tube. The technique may also be used for the type of heat exchanger in which, during construction, the tubes are welded to the tube plate via external sleeves in which case the ultrasound is used in a similar manner to inspect the sleeve/tube plate weld. an electromagnetic transducer may be used to generate the ultrasound. The ultrasonic head comprising the crystal and an acoustic baffle is mounted on a Perspex (RTM) rod which may be rotated by a stepping motor. Echo signals from the region of deterioration may be isolated by use of a time gate in the receiver. The device primarily detects circumferentially orientated cracks, and may be used in heat exchangers in nuclear power plants. (author)

  2. Nonlinear Electron Acoustic Waves in Dissipative Plasma with Superthermal Electrons

    Science.gov (United States)

    El-Hanbaly, A. M.; El-Shewy, E. K.; Kassem, A. I.; Darweesh, H. F.

    2016-01-01

    The nonlinear properties of small amplitude electron-acoustic ( EA) solitary and shock waves in a homogeneous system of unmagnetized collisionless plasma consisted of a cold electron fluid and superthermal hot electrons obeying superthermal distribution, and stationary ions have been investigated. A reductive perturbation method was employed to obtain the Kadomstev-Petviashvili-Burgers (KP-Brugers) equation. Some solutions of physical interest are obtained. These solutions are related to soliton, monotonic and oscillatory shock waves and their behaviour are shown graphically. The formation of these solutions depends crucially on the value of the Burgers term and the plasma parameters as well. By using the tangent hyperbolic (tanh) method, another interesting type of solution which is a combination between shock and soliton waves is obtained. The topology of phase portrait and potential diagram of the KP-Brugers equation is investigated.The advantage of using this method is that one can predict different classes of the travelling wave solutions according to different phase orbits. The obtained results may be helpful in better understanding of waves propagation in various space plasma environments as well as in inertial confinement fusion laboratory plasmas.

  3. Thermo-mechanic and Microstructural Analysis of an Underwater Welding Joint

    Directory of Open Access Journals (Sweden)

    Pedro Hernández Gutiérrez

    Full Text Available Abstract The aim of this research is to present a comparative analysis between theoretical and experimental thermal fields as well as a microstructural behaviour and residual stresses applying multiple weld beads in the joint of two API 5L X52 pipe sections. The thermal field, microstructural and residual stresses were numerically modelled through the finite element method (FEM and compared to experimentally. The simulation conditions used in the FEM analysis were similar considerations to the underwater welding conditions. The finite element analysis was carried out, first by a non-linear transient thermal analysis for obtaining the global temperature history generated during the underwater welding process. Subsequently, a microstructural behaviour was determined using the temperatures distribution obtained in the pipe material by calculating the structural transformations of the material during the welding process, and finally a stress analysis was developed using the temperatures obtained from the thermal analysis. It was found that this simulation method can be used efficiently to determinate with accuracy the optimum welding parameters of this kind of weld applications.

  4. Cylindrical dust acoustic waves with transverse perturbation

    International Nuclear Information System (INIS)

    Xue Jukui

    2003-01-01

    The nonlinear dust acoustic waves in dusty plasmas with the combined effects of bounded cylindrical geometry and the transverse perturbation are studied. Using the perturbation method, a cylindrical Kadomtsev-Petviashvili (CKP) equation that describes the dust acoustic waves is deduced for the first time. A particular solution of this CKP equation is also obtained. It is shown that the dust acoustic solitary waves can exist in the CKP equation

  5. Directional asymmetry of the nonlinear wave phenomena in a three-dimensional granular phononic crystal under gravity.

    Science.gov (United States)

    Merkel, A; Tournat, V; Gusev, V

    2014-08-01

    We report the experimental observation of the gravity-induced asymmetry for the nonlinear transformation of acoustic waves in a noncohesive granular phononic crystal. Because of the gravity, the contact precompression increases with depth inducing space variations of not only the linear and nonlinear elastic moduli but also of the acoustic wave dissipation. We show experimentally and explain theoretically that, in contrast to symmetric propagation of linear waves, the amplitude of the nonlinearly self-demodulated wave depends on whether the propagation of the waves is in the direction of the gravity or in the opposite direction. Among the observed nonlinear processes, we report frequency mixing of the two transverse-rotational modes belonging to the optical band of vibrations and propagating with negative phase velocities, which results in the excitation of a longitudinal wave belonging to the acoustic band of vibrations and propagating with positive phase velocity. We show that the measurements of the gravity-induced asymmetry in the nonlinear acoustic phenomena can be used to compare the in-depth distributions of the contact nonlinearity and of acoustic absorption.

  6. Developments in acoustic emission for application to nuclear reactor systems

    International Nuclear Information System (INIS)

    Bentley, P.G.

    1982-01-01

    Developments in acoustic emission are summarised as they relate to the principal applications to nuclear reactors, and light water reactor pressure vessels in particular. Improvement in the understanding of acoustic emission has come from materials tests and these confirm the problems in applying the technique for in-service or periodic proof test monitoring of growing fatique cracks. Applications in LMFBR have confirmed that acoustic emission can be applied in the nuclear environment and the detection of stress corrosion cracking in both BWR and LMFBR seems possible. Some information is included on the developing interest in applying the techniques of acoustic emission for leak detection during shop hydro and in-service monitoring. Acoustic emission is also being developed for weld fabrication monitoring and recently introduced pattern recognition techniques are having a significant impact in this application. (author)

  7. Nonlinear piezoelectricity in PZT ceramics for generating ultrasonic phase conjugate waves

    Science.gov (United States)

    Yamamoto; Kokubo; Sakai; Takagi

    2000-03-01

    We have succeeded in the generation of acoustic phase conjugate waves with nonlinear PZT piezoelectric ceramics and applied them to ultrasonic imaging systems. Our aim is to make a phase conjugator with 100% efficiency. For this purpose, it is important to clarify the mechanism of acoustic phase conjugation through nonlinear piezoelectricity. The process is explained by the parametric interaction via the third-order nonlinear piezoelectricity between the incident acoustic wave at angular frequency omega and the pump electric field at 2 omega. We solved the coupling equations including the third-ordered nonlinear piezoelectricity and theoretically derived the amplitude efficiency of the acoustic phase conjugation. We compared the efficiencies between the theoretical and experimental values for PZT ceramics with eight different compositions. Pb[(Zn1/3Nb2/3)(1 - x)Tix]O3 (X = 0.09, PZNT91/9) piezoelectric single crystals have been investigated for high-performance ultrasonic transducer application, because these have large piezoelectric constants, high electrical-mechanical coupling factors and high dielectric constants. We found that they have third-order nonlinear piezoelectric constants much larger than PZT and are hopeful that the material as a phase conjugator has over 100% efficiency.

  8. Progress on acoustic techniques for LMFBR structural surveillance

    Energy Technology Data Exchange (ETDEWEB)

    Burton, E J; Bentley, P G; McKnight, J A [RNL, UKAEA, Risley, Warrington, Cheshire (United Kingdom)

    1980-11-01

    Acoustic techniques are being developed to monitor remotely the incipient events of various modes of failure. Topics have been selected from the development programme which are either of special importance or in which significant advances have been made recently. Ultrasonic inspection of stainless steel welds is difficult and one alternative approach which is being explored is to identify manufacturing defects during fabrication by monitoring the welding processes. Preliminary measurements are described of the acoustic events measured during deliberately defective welding tests in the laboratory and some initial analysis using pattern recognition techniques is described. The assessment of structural failures using probability analysis has emphasised the potential value of continuous monitoring during operation and this has led to the investigation into the use of vibrational analysis and acoustic emission as monitoring techniques. Mechanical failure from fatigue may be anticipated from measurement of vibrational modes and experience from PFR and from models have indicated the depth of detailed understanding required to achieve this. In the laboratory a vessel with an artificial defect has been pressurised to failure. Detection of the weak stress wave emissions was possible but difficult and the prospects for on-line monitoring are discussed. Ultrasonic technology for providing images of components immersed in the opaque sodium of LMFBRs is being developed. Images are cormed by the physical scanning of a target using transducers in a pulse-echo mode. Lead zirconate transducers have been developed which can be deployed during reactor shut-down. The first application will be to examine a limited area of the core of PFR. Handling the data from such an experiment involves developing methods for reading and storing the information from such ultrasonic echo. Such techniques have been tested in real time by simulation in a water model. Methods of enhancing the images to be

  9. Observation of self-excited acoustic vortices in defect-mediated dust acoustic wave turbulence.

    Science.gov (United States)

    Tsai, Ya-Yi; I, Lin

    2014-07-01

    Using the self-excited dust acoustic wave as a platform, we demonstrate experimental observation of self-excited fluctuating acoustic vortex pairs with ± 1 topological charges through spontaneous waveform undulation in defect-mediated turbulence for three-dimensional traveling nonlinear longitudinal waves. The acoustic vortex pair has helical waveforms with opposite chirality around the low-density hole filament pair in xyt space (the xy plane is the plane normal to the wave propagation direction). It is generated through ruptures of sequential crest surfaces and reconnections with their trailing ruptured crest surfaces. The initial rupture is originated from the amplitude reduction induced by the formation of the kinked wave crest strip with strong stretching through the undulation instability. Increasing rupture causes the separation of the acoustic vortex pair after generation. A similar reverse process is followed for the acoustic vortex annihilating with the opposite-charged acoustic vortex from the same or another pair generation.

  10. Soldadura (Welding). Spanish Translations for Welding.

    Science.gov (United States)

    Hohhertz, Durwin

    Thirty transparency masters with Spanish subtitles for key words are provided for a welding/general mechanical repair course. The transparency masters are on such topics as oxyacetylene welding; oxyacetylene welding equipment; welding safety; different types of welds; braze welding; cutting torches; cutting with a torch; protective equipment; arc…

  11. NR-code: Nonlinear reconstruction code

    Science.gov (United States)

    Yu, Yu; Pen, Ue-Li; Zhu, Hong-Ming

    2018-04-01

    NR-code applies nonlinear reconstruction to the dark matter density field in redshift space and solves for the nonlinear mapping from the initial Lagrangian positions to the final redshift space positions; this reverses the large-scale bulk flows and improves the precision measurement of the baryon acoustic oscillations (BAO) scale.

  12. The ultrasonic testing of austenitic welds and claddings as described in the handbooks of the IIW

    International Nuclear Information System (INIS)

    Neumann, E.; Wuestenberg, H.

    1991-01-01

    The handbooks of the International Institute of Welding (IIW) are to give guidance in the use of ultrasonic testing techniques developed for austenitic welded joints and platings, and serve as a pattern for working out testing instructions for these special tests. Basically these handbooks consist of the metallurgical description of the test subjects; sound propagation in acoustically anisotropic structures; description of testing techniques, and guidance in preparing testing instructions. (orig./DG) [de

  13. Defects detection on the welded reinforcing steel with self-shielded wires by vibration tests

    Directory of Open Access Journals (Sweden)

    Crâştiu Ion

    2017-01-01

    Full Text Available The aim of this paper is the development and validation of a vibroacustic technique to welding defects detection, especially for welded reinforcing structures. In welded structures subjected to dynamic cyclic loads may appear and propagate fatigue cracks due to local structural damage. These cracks may initiate due to the technological parameters used in welding process, or due to environmental operating conditions. By the means of Finite Element Method (FEM, the natural frequencies and shape modes of more welded steel specimens are determined. The analysis is carried out in undamaged condition as well as damaged one, after artificially induced damages. The experimental measurement of the vibroacustic response is carried out by using a condenser microphone, which is suitable for high-fidelity acoustic measurements in the frequency range of 20 – 20.000 Hz. The vibration responses of the welded specimens, in free-free conditions, are carried out using algorithms based on Fast Fourier Transform (FFT, and Prony's series. The results are compared to modal parameters estimated using FE Analysis.

  14. Feedback Linearization Based Arc Length Control for Gas Metal Arc Welding

    DEFF Research Database (Denmark)

    Thomsen, Jesper Sandberg

    2005-01-01

    a linear system to be controlled by linear state feedback control. The advantage of using a nonlinear approach as feedback linearization is the ability of this method to cope with nonlinearities and different operating points. However, the model describing the GMAW process is not exact, and therefore......In this paper a feedback linearization based arc length controller for gas metal arc welding (GMAW) is described. A nonlinear model describing the dynamic arc length is transformed into a system where nonlinearities can be cancelled by a nonlinear state feedback control part, and thus, leaving only......, the cancellation of nonlinear terms might give rise to problems with respect to robustness. Robustness of the closed loop system is therefore nvestigated by simulation....

  15. Acoustic emission experiments for PHWR technology development

    International Nuclear Information System (INIS)

    Pellionisz, P.; Jha, S.K.; Goswami, G.L.

    1992-06-01

    An Indian-Hungarian joint research project has been started with the aim of applying acoustic emission testing to solve specific problems of nuclear power plants. Acoustic emission measurement and analyzing instrumentation and software have been provided by the Hungarian side, while the measurements have been performed at the Bhabha Atomic Research Centre (BARC), India. The first task of the project was to check the capability of the method for leakage detection and shuttle movement monitoring of Pressurized Heavy Water Reactors (PHWR), and for monitoring manufacturing processes as laser welding. The preliminary measurements and results are presented. (R.P.) 15 refs.; 11 figs.; 3 tabs

  16. Fully nonlinear heavy ion-acoustic solitary waves in astrophysical degenerate relativistic quantum plasmas

    Science.gov (United States)

    Sultana, S.; Schlickeiser, R.

    2018-05-01

    Fully nonlinear features of heavy ion-acoustic solitary waves (HIASWs) have been investigated in an astrophysical degenerate relativistic quantum plasma (ADRQP) containing relativistically degenerate electrons and non-relativistically degenerate light ion species, and non-degenerate heavy ion species. The pseudo-energy balance equation is derived from the fluid dynamical equations by adopting the well-known Sagdeev-potential approach, and the properties of arbitrary amplitude HIASWs are examined. The small amplitude limit for the propagation of HIASWs is also recovered. The basic features (width, amplitude, polarity, critical Mach number, speed, etc.) of HIASWs are found to be significantly modified by the relativistic effect of the electron species, and also by the variation of the number density of electron, light ion, and heavy ion species. The basic properties of HIASWs, that may propagated in some realistic astrophysical plasma systems (e.g., in white dwarfs), are briefly discussed.

  17. Reduction of residual strains in weldments in explosion welding

    International Nuclear Information System (INIS)

    Tsemakhovich, B.D.

    1985-01-01

    Peculiarities of large-size item strains in explosion cladding have been investigated. Causes of explosion-welded item destruction under the action of reflected waves have been established by means of the acoustic analysis of the item-support system. It is suggested to use grit as a support which permits to decrease 3-4 times and stabilize residual strains and reduce to minimum the probability of crack appearance

  18. Laboratory Observations of Self-Excited Dust Acoustic Shocks

    Science.gov (United States)

    Heinrich, J.; Kim, S.-H.; Merlino, R. L.

    2009-09-01

    Repeated, self-excited dust acoustic shock waves (DASWs) have been observed in a dc glow discharge dusty plasma using high-speed video imaging. Two major observations are reported: (1) The self-steepening of a nonlinear dust acoustic wave (DAW) into a saw-tooth wave with sharp gradient in dust density, very similar to those found in numerical solutions of the fully nonlinear fluid equations for a nondispersive DAW [B. Eliasson and P. K. Shukla, Phys. Rev. E 69, 067401 (2004)], and (2) the collision and confluence of two DASWs.

  19. Literature Review: Theory and Application of In-Line Inspection Technologies for Oil and Gas Pipeline Girth Weld Defection

    Science.gov (United States)

    Feng, Qingshan; Li, Rui; Nie, Baohua; Liu, Shucong; Zhao, Lianyu; Zhang, Hong

    2016-01-01

    Girth weld cracking is one of the main failure modes in oil and gas pipelines; girth weld cracking inspection has great economic and social significance for the intrinsic safety of pipelines. This paper introduces the typical girth weld defects of oil and gas pipelines and the common nondestructive testing methods, and systematically generalizes the progress in the studies on technical principles, signal analysis, defect sizing method and inspection reliability, etc., of magnetic flux leakage (MFL) inspection, liquid ultrasonic inspection, electromagnetic acoustic transducer (EMAT) inspection and remote field eddy current (RFDC) inspection for oil and gas pipeline girth weld defects. Additionally, it introduces the new technologies for composite ultrasonic, laser ultrasonic, and magnetostriction inspection, and provides reference for development and application of oil and gas pipeline girth weld defect in-line inspection technology. PMID:28036016

  20. Propagation of three-dimensional electron-acoustic solitary waves

    International Nuclear Information System (INIS)

    Shalaby, M.; El-Sherif, L. S.; El-Labany, S. K.; Sabry, R.

    2011-01-01

    Theoretical investigation is carried out for understanding the properties of three-dimensional electron-acoustic waves propagating in magnetized plasma whose constituents are cold magnetized electron fluid, hot electrons obeying nonthermal distribution, and stationary ions. For this purpose, the hydrodynamic equations for the cold magnetized electron fluid, nonthermal electron density distribution, and the Poisson equation are used to derive the corresponding nonlinear evolution equation, Zkharov-Kuznetsov (ZK) equation, in the small- but finite- amplitude regime. The ZK equation is solved analytically and it is found that it supports both solitary and blow-up solutions. It is found that rarefactive electron-acoustic solitary waves strongly depend on the density and temperature ratios of the hot-to-cold electron species as well as the nonthermal electron parameter. Furthermore, there is a critical value for the nonthermal electron parameter, which decides whether the electron-acoustic solitary wave's amplitude is decreased or increased by changing various plasma parameters. Importantly, the change of the propagation angles leads to miss the balance between the nonlinearity and dispersion; hence, the localized pulses convert to explosive/blow-up pulses. The relevance of this study to the nonlinear electron-acoustic structures in the dayside auroral zone in the light of Viking satellite observations is discussed.

  1. An acoustic method for predicting relative strengths of cohesive sediment deposits

    Science.gov (United States)

    Reed, A. H.; Sanders, W. M.

    2017-12-01

    Cohesive sediment dynamics are fundamentally determined by sediment mineralogy, organic matter composition, ionic strength of water, and currents. These factors work to bind the cohesive sediments and to determine depositional rates. Once deposited the sediments exhibit a nonlinear response to stress and they develop increases in shear strength. Shear strength is critically important in resuspension, transport, creep, and failure predictions. Typically, shear strength is determined by point measurements, both indirectly from free-fall penetrometers or directly on cores with a shear vane. These values are then used to interpolate over larger areas. However, the remote determination of these properties would provide continuos coverage, yet it has proven difficult with sonar systems. Recently, findings from an acoustic study on cohesive sediments in a laboratory setting suggests that cohesive sediments may be differentiated using parametric acoustics; this method pulses two primary frequencies into the sediment and the resultant difference frequency is used to determine the degree of acoustic nonlinearity within the sediment. In this study, two marine clay species, kaolinite and montmorillonite, and two biopolymers, guar gum and xanthan gum were mixed to make nine different samples. The samples were evaluated in a parametric acoustic measurement tank. From the parametric acoustic measurements, the quadratic nonlinearity coefficient (beta) was determined. beta was correlated with the cation exchange capacity (CEC), an indicator of shear strength. The results indicate that increased acoustic nonlinearity correlates with increased CEC. From this work, laboratory measurements indicate that this correlation may be used evaluate geotechnical properties of cohesive sediments and may provide a means to predict sediment weakness in subaqueous environments.

  2. Acoustic heating produced in the thermoviscous flow of a Bingham plastic

    Science.gov (United States)

    Perelomova, Anna

    2011-02-01

    This study is devoted to the instantaneous acoustic heating of a Bingham plastic. The model of the Bingham plastic's viscous stress tensor includes the yield stress along with the shear viscosity, which differentiates a Bingham plastic from a viscous Newtonian fluid. A special linear combination of the conservation equations in differential form makes it possible to reduce all acoustic terms in the linear part of of the final equation governing acoustic heating, and to retain those belonging to the thermal mode. The nonlinear terms of the final equation are a result of interaction between sounds and the thermal mode. In the field of intense sound, the resulting nonlinear acoustic terms form a driving force for the heating. The final governing dynamic equation of the thermal mode is valid in a weakly nonlinear flow. It is instantaneous, and does not imply that sounds be periodic. The equations governing the dynamics of both sounds and the thermal mode depend on sign of the shear rate. An example of the propagation of a bipolar initially acoustic pulse and the evolution of the heating induced by it is illustrated and discussed.

  3. Linear and nonlinear dust ion acoustic solitary waves in a quantum dusty electron-positron-ion plasma

    Energy Technology Data Exchange (ETDEWEB)

    Emadi, E.; Zahed, H. [Physics Department, Faculty of Science, Sahand University of Technology, 51335–1996 Tabriz (Iran, Islamic Republic of)

    2016-08-15

    The behavior of linear and nonlinear dust ion acoustic (DIA) solitary waves in an unmagnetized quantum dusty plasma, including inertialess electrons and positrons, ions, and mobile negative dust grains, are studied. Reductive perturbation and Sagdeev pseudopotential methods are employed for small and large amplitude DIA solitary waves, respectively. A minimum value of the Mach number obtained for the existence of solitary waves using the analytical expression of the Sagdeev potential. It is observed that the variation on the values of the plasma parameters such as different values of Mach number M, ion to electron Fermi temperature ratio σ, and quantum diffraction parameter H can lead to the creation of compressive solitary waves.

  4. Integrable parameter regimes and stationary states of nonlinearly coupled electromagnetic and ion-acoustic waves

    International Nuclear Information System (INIS)

    Rao, N.N.

    1998-01-01

    A systematic analysis of the stationary propagation of nonlinearly coupled electromagnetic and ion-acoustic waves in an unmagnetized plasma via the ponderomotive force is carried out. For small but finite amplitudes, the governing equations have a Hamiltonian structure, but with a kinetic energy term that is not positive definite. The Hamiltonian is similar to the well-known Hacute enon endash Heiles Hamiltonian of nonlinear dynamics, and is completely integrable in three regimes of the allowed parameter space. The corresponding second invariants of motion are also explicitly obtained. The integrable parameter regimes correspond to supersonic values of the Mach number, which characterizes the propagation speed of the coupled waves. On the other hand, in the sub- as well as near-sonic regimes, the coupled mode equations admit different types of exact analytical solutions, which represent nonlinear localized eigenstates of the electromagnetic field trapped in the density cavity due to the ponderomotive potential. While the density cavity has always a single-dip structure, for larger amplitudes it can support higher-order modes having a larger number of nodes in the electromagnetic field. In particular, we show the existence of a new type of localized electromagnetic wave whose field intensity has a triple-hump structure. For typical parameter values, the triple-hump solitons propagate with larger Mach numbers that are closer to the sonic limit than the single- as well as the double-hump solitons, but carry a lesser amount of the electromagnetic field energy. A comparison between the different types of solutions is carried out. The possibility of the existence of trapped electromagnetic modes having a larger number of humps is also discussed. copyright 1998 American Institute of Physics

  5. Nonlinear ultrasonics for material state awareness

    Science.gov (United States)

    Jacobs, L. J.

    2014-02-01

    Predictive health monitoring of structural components will require the development of advanced sensing techniques capable of providing quantitative information on the damage state of structural materials. By focusing on nonlinear acoustic techniques, it is possible to measure absolute, strength based material parameters that can then be coupled with uncertainty models to enable accurate and quantitative life prediction. Starting at the material level, this review will present current research that involves a combination of sensing techniques and physics-based models to characterize damage in metallic materials. In metals, these nonlinear ultrasonic measurements can sense material state, before the formation of micro- and macro-cracks. Typically, cracks of a measurable size appear quite late in a component's total life, while the material's integrity in terms of toughness and strength gradually decreases due to the microplasticity (dislocations) and associated change in the material's microstructure. This review focuses on second harmonic generation techniques. Since these nonlinear acoustic techniques are acoustic wave based, component interrogation can be performed with bulk, surface and guided waves using the same underlying material physics; these nonlinear ultrasonic techniques provide results which are independent of the wave type used. Recent physics-based models consider the evolution of damage due to dislocations, slip bands, interstitials, and precipitates in the lattice structure, which can lead to localized damage.

  6. Solitary waves on nonlinear elastic rods. I

    DEFF Research Database (Denmark)

    Sørensen, Mads Peter; Christiansen, Peter Leth; Lomdahl, P. S.

    1984-01-01

    Acoustic waves on elastic rods with circular cross section are governed by improved Boussinesq equations when transverse motion and nonlinearity in the elastic medium are taken into account. Solitary wave solutions to these equations have been found. The present paper treats the interaction betwe...... nonlinearity. The balance between dispersion and nonlinearity in the equation is investigated.......Acoustic waves on elastic rods with circular cross section are governed by improved Boussinesq equations when transverse motion and nonlinearity in the elastic medium are taken into account. Solitary wave solutions to these equations have been found. The present paper treats the interaction between...... the solitary waves numerically. It is demonstrated that the waves behave almost like solitons in agreement with the fact that the improved Boussinesq equations are nearly integrable. Thus three conservation theorems can be derived from the equations. A new subsonic quasibreather is found in the case of a cubic...

  7. Subharmonics and noise excitation in transmission of acoustic wave through unconsolidated granular medium

    International Nuclear Information System (INIS)

    Tournat, V.; Gusev, V.E.; Castagnede, B.

    2004-01-01

    First laboratory-scale experimental observation of both subharmonics excitation and significant increase in noise level caused by propagation of the acoustic wave in unconsolidated granular material is reported. The bifurcation phenomenon, taking place above a critical level of acoustic excitation (and opening the subharmonics route to chaos) is attributed to the interaction of acoustic wave with distributed system of highly nonlinear inter-grain contacts. The estimates demonstrated that these are weak contacts (loaded at least two orders of magnitude weaker than in average) that might be responsible for the observed nonlinear effects. The additional intermittent contacts created by the acoustic wave (which are open in the absence of acoustic loading) can also contribute. In the clapping (tapping) regime, each of these contacts individually is similar to an impact oscillator, for which the scenario of period doubling cascade and the transition to chaotic behavior has been predicted theoretically and observed experimentally earlier. The experiments confirm that the nonlinear interactions of acoustic waves in granular assemblages are highly sensitive to the fraction of weakly loaded (and unloaded) contacts, information on which is difficult to access by any other experimental methods

  8. Through-Thickness Residual Stress Profiles in Austenitic Stainless Steel Welds: A Combined Experimental and Prediction Study

    Science.gov (United States)

    Mathew, J.; Moat, R. J.; Paddea, S.; Francis, J. A.; Fitzpatrick, M. E.; Bouchard, P. J.

    2017-12-01

    Economic and safe management of nuclear plant components relies on accurate prediction of welding-induced residual stresses. In this study, the distribution of residual stress through the thickness of austenitic stainless steel welds has been measured using neutron diffraction and the contour method. The measured data are used to validate residual stress profiles predicted by an artificial neural network approach (ANN) as a function of welding heat input and geometry. Maximum tensile stresses with magnitude close to the yield strength of the material were observed near the weld cap in both axial and hoop direction of the welds. Significant scatter of more than 200 MPa was found within the residual stress measurements at the weld center line and are associated with the geometry and welding conditions of individual weld passes. The ANN prediction is developed in an attempt to effectively quantify this phenomenon of `innate scatter' and to learn the non-linear patterns in the weld residual stress profiles. Furthermore, the efficacy of the ANN method for defining through-thickness residual stress profiles in welds for application in structural integrity assessments is evaluated.

  9. Status reports on developments and applications of acoustic emission analysis. Lectures

    International Nuclear Information System (INIS)

    1994-01-01

    The 25 lectures give a survey of the field of acoustic emission analysis. After a state-of-the-art report, the 4 new SE regulations of the DGZfP are presented which will standardize the applications of acoustic emission analysis. Acoustic emission sources and signal processing, including 3D detection, are discussed in 5 papers. After this, the practical applications of acoustic emission analysis are discussed in detail: Testing of gas tanks, inspection of storage container bottoms, reinforced concrete (3D analysis during extension testing), polymer-impregnated concrete, glass (testing up to 90 MHz), ceramics (thermoshock behaviour), fibre-reinforced plastics (4 contributions), PVD films, rock (analysis of workability and structure), glued joints between metals, monitoring of laser beam welding, metal cutting, and drying of cut wood. (orig.) [de

  10. Acoustic and streaming velocity components in a resonant waveguide at high acoustic levels.

    Science.gov (United States)

    Daru, Virginie; Reyt, Ida; Bailliet, Hélène; Weisman, Catherine; Baltean-Carlès, Diana

    2017-01-01

    Rayleigh streaming is a steady flow generated by the interaction between an acoustic wave and a solid wall, generally assumed to be second order in a Mach number expansion. Acoustic streaming is well known in the case of a stationary plane wave at low amplitude: it has a half-wavelength spatial periodicity and the maximum axial streaming velocity is a quadratic function of the acoustic velocity amplitude at antinode. For higher acoustic levels, additional streaming cells have been observed. Results of laser Doppler velocimetry measurements are here compared to direct numerical simulations. The evolution of axial and radial velocity components for both acoustic and streaming velocities is studied from low to high acoustic amplitudes. Two streaming flow regimes are pointed out, the axial streaming dependency on acoustics going from quadratic to linear. The evolution of streaming flow is different for outer cells and for inner cells. Also, the hypothesis of radial streaming velocity being of second order in a Mach number expansion, is not valid at high amplitudes. The change of regime occurs when the radial streaming velocity amplitude becomes larger than the radial acoustic velocity amplitude, high levels being therefore characterized by nonlinear interaction of the different velocity components.

  11. Three dimensional, thermal stress analysis of a welded plate

    International Nuclear Information System (INIS)

    Koening, H.A.; Lai, C.K.-F.; Morral, J.E.

    1985-01-01

    A general finite element thermal stress analysis has been developed. The analysis can be uncoupled to solve either the heat transfer problem or the stress problem independently and it can accommodate non-linear material behavior, initial states of stress and strain, and moving boundary conditions. A unique feature of the model it that it properly accounts for the latent heat effect during phase changes. Applying the moving heat flux boundary condition to simulate arc welding, the model has been used to predict the transient thermal mechanical response of a welded plate. It is the absorption and liberation of latent heat in the fusion zone of a weld which complicates numerical methods of treating welding. For pure materials and eutectic alloys the latent heat effect is less of a problem because phase changes take place at a specific temperature. But for most alloys, phase changes take place over a range of temperatures bounded by the solidus, T S , and liquidus, T L , and the latent heat effect occurs continuously over the temperature range. (author)

  12. Inspection of copper canisters for spent nuclear fuel by means of ultrasound. Nonlinear acoustics, synthetic aperture imaging

    International Nuclear Information System (INIS)

    Lingvall, Fredrik; Ping Wu; Stepinski, Tadeusz

    2003-03-01

    This report contains results concerning inspection of copper canisters for spent nuclear fuel by means of ultrasound obtained at Signals and Systems, Uppsala University in year 2001/2002. The first chapter presents results of an investigation of a new method for synthetic aperture imaging. The new method presented here takes the form of a 2D filter based on minimum mean squared error (MMSE) criteria. The filter, which varies with the target position in two dimensions includes information about spatial impulse response (SIR) of the imaging system. Spatial resolution of the MMSE method is investigated and compared experimentally to that of the classical SAFT and phased array imaging. It is shown that the resolution of the MMSE algorithm, evaluated for imaging immersed copper specimen is superior to that observed for the two above-mentioned methods. Extended experimental and theoretical research concerning the potential of nonlinear waves and material harmonic imaging is presented in the second chapter. An experimental work is presented that was conducted using the RITEC RAM-5000 ultrasonic system capable of providing a high power tone-burst output. A new method for simulation of nonlinear acoustic waves that is a combination of the angular spectrum approach and the Burger's equation is also presented. This method was used for simulating nonlinear elastic waves radiated by the annular transducer that was used in the experiments

  13. Inspection of copper canisters for spent nuclear fuel by means of ultrasound. Nonlinear acoustics, synthetic aperture imaging

    Energy Technology Data Exchange (ETDEWEB)

    Lingvall, Fredrik; Ping Wu; Stepinski, Tadeusz [Uppsala Univ., (Sweden). Dept. of Materials Science

    2003-03-01

    This report contains results concerning inspection of copper canisters for spent nuclear fuel by means of ultrasound obtained at Signals and Systems, Uppsala University in year 2001/2002. The first chapter presents results of an investigation of a new method for synthetic aperture imaging. The new method presented here takes the form of a 2D filter based on minimum mean squared error (MMSE) criteria. The filter, which varies with the target position in two dimensions includes information about spatial impulse response (SIR) of the imaging system. Spatial resolution of the MMSE method is investigated and compared experimentally to that of the classical SAFT and phased array imaging. It is shown that the resolution of the MMSE algorithm, evaluated for imaging immersed copper specimen is superior to that observed for the two above-mentioned methods. Extended experimental and theoretical research concerning the potential of nonlinear waves and material harmonic imaging is presented in the second chapter. An experimental work is presented that was conducted using the RITEC RAM-5000 ultrasonic system capable of providing a high power tone-burst output. A new method for simulation of nonlinear acoustic waves that is a combination of the angular spectrum approach and the Burger's equation is also presented. This method was used for simulating nonlinear elastic waves radiated by the annular transducer that was used in the experiments.

  14. Application of acoustic emission testing to quality control: examples and forecasting

    International Nuclear Information System (INIS)

    Dumousseau, P.

    1979-01-01

    A several years experience to evaluate and promote acoustic emission in the field of mechanical industries has permitted to recognize the domains of industrial interest. The first is detection of defective parts according to emissivity. Examples concerning forged, cast or welded fabrications are presented. It is concluded that signal processing is decisive but that its sophistication must be graded according to the case considered. The second is control of welding process. Examples concerning submerged arc, TIG and electron-beam welds are analyzed. It appears that automatic control is chiefly possible for welding under vacuum or inert gaz conditions. The third is monitoring of pressure vessels during hydrotest or in-service. Problems concerning materials behaviour, wave propagation, location accuracy are reviewed. To conclude prospects of future development are evaluated. Via signal processing the most important progresses are needed in characterization of defect severity and life time prediction. Importance of improving transducer calibration and codifying methods is also outlined [fr

  15. Creep Damage Evaluation of Titanium Alloy Using Nonlinear Ultrasonic Lamb Waves

    International Nuclear Information System (INIS)

    Xiang Yan-Xun; Xuan Fu-Zhen; Deng Ming-Xi; Chen Hu; Chen Ding-Yue

    2012-01-01

    The creep damage in high temperature resistant titanium alloys Ti60 is measured using the nonlinear effect of an ultrasonic Lamb wave. The results show that the normalised acoustic nonlinearity of a Lamb wave exhibits a variation of the 'increase-decrease' tendency as a function of the creep damage. The influence of microstructure evolution on the nonlinear Lamb wave propagation has been analyzed based on metallographic studies, which reveal that the normalised acoustic nonlinearity increases due to a rising of the precipitation volume fraction and the dislocation density in the early stage, and it decreases as a combined result of dislocation change and micro-void initiation in the material. The nonlinear Lamb wave exhibits the potential for the assessment of the remaining creep life in metals

  16. Nonlinear acoustic/seismic waves in earthquake processes

    International Nuclear Information System (INIS)

    Johnson, Paul A.

    2012-01-01

    Nonlinear dynamics induced by seismic sources and seismic waves are common in Earth. Observations range from seismic strong ground motion (the most damaging aspect of earthquakes), intense near-source effects, and distant nonlinear effects from the source that have important consequences. The distant effects include dynamic earthquake triggering—one of the most fascinating topics in seismology today—which may be elastically nonlinearly driven. Dynamic earthquake triggering is the phenomenon whereby seismic waves generated from one earthquake trigger slip events on a nearby or distant fault. Dynamic triggering may take place at distances thousands of kilometers from the triggering earthquake, and includes triggering of the entire spectrum of slip behaviors currently identified. These include triggered earthquakes and triggered slow, silent-slip during which little seismic energy is radiated. It appears that the elasticity of the fault gouge—the granular material located between the fault blocks—is key to the triggering phenomenon.

  17. Spectrum of the seismic-electromagnetic and acoustic waves caused by seismic and volcano activity

    Directory of Open Access Journals (Sweden)

    S. Koshevaya

    2005-01-01

    Full Text Available Modeling of the spectrum of the seismo-electromagnetic and acoustic waves, caused by seismic and volcanic activity, has been done. This spectrum includes the Electromagnetic Emission (EME, due to fracturing piezoelectrics in rocks and the Acoustic Emission (AE, caused by the excitation and the nonlinear passage of acoustic waves through the Earth's crust, the atmosphere, and the ionosphere. The investigated mechanism of the EME uses the model of fracturing and the crack motion. For its analysis, we consider a piezoelectric crystal under mechanical stresses, which cause the uniform crack motion, and, consequently, in the vicinity of the moving crack also cause non-stationary polarization currents. A possible spectrum of EME has been estimated. The underground fractures produce Very Low (VLF and Extremely Low Frequency (ELF acoustic waves, while the acoustic waves at higher frequencies present high losses and, on the Earth's surface, they are quite small and are not registered. The VLF acoustic wave is subject to nonlinearity under passage through the lithosphere that leads to the generation of higher harmonics and also frequency down-conversion, namely, increasing the ELF acoustic component on the Earth's surface. In turn, a nonlinear propagation of ELF acoustic wave in the atmosphere and the ionosphere leads to emerging the ultra low frequency (ULF acousto-gravity waves in the ionosphere and possible local excitation of plasma waves.

  18. PORTABLE ACOUSTIC MONITORING PACKAGE (PAMP)

    Energy Technology Data Exchange (ETDEWEB)

    John l. Loth; Gary J. Morris; George M. Palmer; Richard Guiler; Deepak Mehra

    2003-07-01

    The 1st generation acoustic monitoring package was designed to detect and analyze weak acoustic signals inside natural gas transmission lines. Besides a microphone it housed a three-inch diameter aerodynamic acoustic signal amplifier to maximize sensitivity to leak induced {Delta}p type signals. The theory and test results of this aerodynamic signal amplifier was described in the master's degree thesis of our Research Assistant Deepak Mehra who is about to graduate. To house such a large three-inch diameter sensor required the use of a steel 300-psi rated 4 inch weld neck flange, which itself weighed already 29 pounds. The completed 1st generation Acoustic Monitoring Package weighed almost 100 pounds. This was too cumbersome to mount in the field, on an access port at a pipeline shut-off valve. Therefore a 2nd generation and truly Portable Acoustic Monitor was built. It incorporated a fully self-contained {Delta}p type signal sensor, rated for line pressures up to 1000 psi with a base weight of only 6 pounds. This is the Rosemont Inc. Model 3051CD-Range 0, software driven sensor, which is believed to have industries best total performance. Its most sensitive unit was purchased with a {Delta}p range from 0 to 3 inch water. This resulted in the herein described 2nd generation: Portable Acoustic Monitoring Package (PAMP) for pipelines up to 1000 psi. Its 32-pound total weight includes an 18-volt battery. Together with a 3 pound laptop with its 4-channel data acquisition card, completes the equipment needed for field acoustic monitoring of natural gas transmission pipelines.

  19. Nonlinear Approaches in Engineering Applications

    CERN Document Server

    Jazar, Reza

    2012-01-01

    Nonlinear Approaches in Engineering Applications focuses on nonlinear phenomena that are common in the engineering field. The nonlinear approaches described in this book provide a sound theoretical base and practical tools to design and analyze engineering systems with high efficiency and accuracy and with less energy and downtime. Presented here are nonlinear approaches in areas such as dynamic systems, optimal control and approaches in nonlinear dynamics and acoustics. Coverage encompasses a wide range of applications and fields including mathematical modeling and nonlinear behavior as applied to microresonators, nanotechnologies, nonlinear behavior in soil erosion,nonlinear population dynamics, and optimization in reducing vibration and noise as well as vibration in triple-walled carbon nanotubes. This book also: Provides a complete introduction to nonlinear behavior of systems and the advantages of nonlinearity as a tool for solving engineering problems Includes applications and examples drawn from the el...

  20. Linear and non-linear ion acoustic phenomena in magnetic multi-dipole discharges

    International Nuclear Information System (INIS)

    Ferreira, J.L.

    1986-12-01

    An experimental study of ion acoustic phenomena in a multi-magnetic-dipole plasma device is presented. The plasma is uniform and free from external field, permitting good observation of space and laboratory plasma phenomena. The major interest was in the observtion of the propagation characterics of solitions and ion acoustic waves in a double plasma configuration. In this experiment plane waves were studied in a plasma composed by a mixture of negative and positive ions. The most important result was the first observation of solitary waves with negative potential, that means rarefaction ion acoustic solitions. The formation of non neutral regions inside the plasma and its relations with the inhibition of electron thermal flux were studied. A bootstrap action enhances the ion acoustic instability which generates an anomalous resistivity self consistently with a potential step. It was observed that this is the mechanism of cold electron thermalization during diffusion through a warn collisionless plasma. The importance of the bootstrap action in ion acoustic double layer formation was experimentally verified by ion acoustic instability inhibition, obtained via induced Landau damping of the ion acoustic spectrum of the instability. (author) [pt

  1. Acoustic properties of perforates under high level multi-tone excitation

    OpenAIRE

    Bodén, Hans

    2013-01-01

    This paper discusses the effect of high level multi-tone acoustic excitation on the acoustic properties of perforates. It is based on a large experimental study of the nonlinear properties of these types of samples without mean grazing or bias flow. Compared to previously published results the present investigation concentrates on the effect of multiple harmonics. It is known from previous studies that high level acoustic excitation at one frequency will change the acoustic impedance of perfo...

  2. Prediction of Weld Penetration in FCAW of HSLA steel using Artificial Neural Networks

    International Nuclear Information System (INIS)

    Asl, Y. Dadgar; Mostafa, N. B.; Panahizadeh, V. R.; Seyedkashi, S. M. H.

    2011-01-01

    Flux-cored arc welding (FCAW) is a semiautomatic or automatic arc welding process that requires a continuously-fed consumable tubular electrode containing a flux. The main FCAW process parameters affecting the depth of penetration are welding current, arc voltage, nozzle-to-work distance, torch angle and welding speed. Shallow depth of penetration may contribute to failure of a welded structure since penetration determines the stress-carrying capacity of a welded joint. To avoid such occurrences; the welding process parameters influencing the weld penetration must be properly selected to obtain an acceptable weld penetration and hence a high quality joint. Artificial neural networks (ANN), also called neural networks (NN), are computational models used to express complex non-linear relationships between input and output data. In this paper, artificial neural network (ANN) method is used to predict the effects of welding current, arc voltage, nozzle-to-work distance, torch angle and welding speed on weld penetration depth in gas shielded FCAW of a grade of high strength low alloy steel. 32 experimental runs were carried out using the bead-on-plate welding technique. Weld penetrations were measured and on the basis of these 32 sets of experimental data, a feed-forward back-propagation neural network was created. 28 sets of the experiments were used as the training data and the remaining 4 sets were used for the testing phase of the network. The ANN has one hidden layer with eight neurons and is trained after 840 iterations. The comparison between the experimental results and ANN results showed that the trained network could predict the effects of the FCAW process parameters on weld penetration adequately.

  3. The study on defects in aluminum 2219-T6 thick butt friction stir welds with the application of multiple non-destructive testing methods

    International Nuclear Information System (INIS)

    Li, Bo; Shen, Yifu; Hu, Weiye

    2011-01-01

    Research highlights: → Friction stir weld-defect forming mechanisms of thick butt-joints. → Relationship between weld-defects and friction stir welding process parameters. → Multiple non-destructive testing methods applied to friction stir welds. → Empirical criterion basing on mass-conservation for inner material-loss defects. → Nonlinear correlation between weld strengths and root-flaw lengths. -- Abstract: The present study focused on the relationship between primary friction stir welding process parameters and varied types of weld-defect discovered in aluminum 2219-T6 friction stir butt-welds of thick plates, meanwhile, the weld-defect forming mechanisms were investigated. Besides a series of optical metallographic examinations for friction stir butt welds, multiple non-destructive testing methods including X-ray detection, ultrasonic C-scan testing, ultrasonic phased array inspection and fluorescent penetrating fluid inspection were successfully used aiming to examine the shapes and existence locations of different weld-defects. In addition, precipitated Al 2 Cu phase coarsening particles were found around a 'kissing-bond' defect within the weld stirred nugget zone by means of scanning electron microscope and energy dispersive X-ray analysis. On the basis of volume conservation law in material plastic deformation, a simple empirical criterion for estimating the existence of inner material-loss defects was proposed. Defect-free butt joints were obtained after process optimization of friction stir welding for aluminum 2219-T6 plates in 17-20 mm thickness. Process experiments proved that besides of tool rotation speed and travel speed, more other appropriate process parameter variables played important roles at the formation of high-quality friction stir welds, such as tool-shoulder target depth, spindle tilt angle, and fixture clamping conditions on the work-pieces. Furthermore, the nonlinear correlation between weld tensile strengths and weld crack

  4. A Study on the Optimal Conditions of friction Welding for JLF and STS304 Using AE Technique

    International Nuclear Information System (INIS)

    Yoon, Han Ki; Lee, Sang Pil; Kong, Yu Sik; Lee, Jin Kyung

    2003-01-01

    Japanese low activation terrific steel(JLF) is a good material for the parts of heat exchanger such as blanket and diverter. At first, JLF was developed as a candidate for structural materials in nuclear fusion applications. However, the development of the jointing technique of JLF steel to other materials is important for wide applications of this material to the industry fields. Recently the jointing technologies including diffusion bonding, brazing, roll bonding, explosive bonding and hot iso-static pressing have been studied for the heterogeneous materials of JLF-1 steel(Fe-9Cr-2W-V-Ta) and stainless steel(STS304). Friction welding is one of the most popular welding methods for two different kinds of materials. In this paper, the JLF-1 steel was jointed to SIS304 by friction welding method and the optimal conditions of the friction welding discussed. Acoustic emission was used as a nondestructive technique to evaluate the weld quality in processing

  5. On the development and evolution of nonlinear ion acoustic wave packets

    Directory of Open Access Journals (Sweden)

    A. M. Hamza

    2005-09-01

    Full Text Available A simple model of ion fluctuations (ion acoustic and ion cyclotron fluctuations for example driven by an electron current which leads to intermittent fluctuations when the linear growth rate exceeds the wave packet dispersion rate is analized. The normalized fluctuation amplitude eφ0/T can be much larger than the mass ratio (me/mi level predicted by the conventional quasilinear theory or Manheimer's theory (see references in this document, and where φ0 represents the amplitude of the main peak of the ion fluctuations. Although the ion motion is linear, intermittency is produced by the strong nonlinear electron response, which causes the electron momentum input to the ion fluctuations to be spatially localized. We treat the 1-D case because it is especially simple from an intuitive and analytical point of view, but it is readily apparent and one can put forward the conjecture that the effect occurs in a three dimensional magnetized plasma. The 1-D analysis, as shown in this manuscript will clearly help identify the subtle difference between turbulence as conventionally understood and intermittency as it occurs in space and laboratory plasmas. Keywords. Meteorology and atmospheric dynamics (Turbulence – Ionosphere (Wave-particles interactions – Space plasma physics (Waves and instabilities

  6. Numerical Simulations on the Laser Spot Welding of Zirconium Alloy Endplate for Nuclear Fuel Bundle Assembly

    Science.gov (United States)

    Satyanarayana, G.; Narayana, K. L.; Boggarapu, Nageswara Rao

    2018-03-01

    In the nuclear industry, a critical welding process is joining of an end plate to a fuel rod to form a fuel bundle. Literature on zirconium welding in such a critical operation is limited. A CFD model is developed and performed for the three-dimensional non-linear thermo-fluid analysis incorporating buoyancy and Marnangoni stress and specifying temperature dependent properties to predict weld geometry and temperature field in and around the melt pool of laser spot during welding of a zirconium alloy E110 endplate with a fuel rod. Using this method, it is possible to estimate the weld pool dimensions for the specified laser power and laser-on-time. The temperature profiles will estimate the HAZ and microstructure. The adequacy of generic nature of the model is validated with existing experimental data.

  7. Fluid-structure-interaction analysis for welded pipes with flow-accelerated corrosion wall thinning

    Energy Technology Data Exchange (ETDEWEB)

    Sun, L.; Ding, Y., E-mail: lan.sun@cnl.ca [Canadian Nuclear Laboratories, Chalk River, Ontario (Canada)

    2016-06-15

    The flow-accelerated corrosion (FAC) entrance effect results in enhanced wall thinning immediately downstream of a weld if the weld connects an upstream FAC-resistant material with a downstream less resistant material. The weld regions, especially those with local repairs, are susceptible to cracking due to the high residual stresses induced by fabrication. The combined effects of the FAC entrance effect and high stresses at a weld might compromise the structural integrity of the piping and lead to a failure. Weld degradation by FAC entrance effect has been observed at nuclear and fossil power plants. This paper describes an application using fluid-structure-interaction (FSI) modelling to study the combined effects of FAC wall thinning, weld residual stresses, and in-service loads on welded structures. Simplified cases analyzed were based on CANDU outlet feeder conditions. The analysis includes the flow and mass transfer modelling of the FAC entrance effect using computational fluid dynamics (CFD) and nonlinear structural analyses of the welded structures with wall thinning and an assumed weld residual stress and strain distribution. The FSI analyses were performed using ANSYS Workbench, an integrated platform that enables the coupling of CFD and structural analysis solutions. The obtained results show that the combination of FAC, weld residual stresses, in-service loads (including the internal pressure) and (or) extreme loads could cause high stresses and affect the integrity of the welded pipes. The present work demonstrated that the FSI modelling can be used as an effective approach to assess the integrity of welded structures. (author)

  8. Nonlinear mechanisms of two-dimensional wave-wave transformations in the initially coupled acoustic structure

    Science.gov (United States)

    Vorotnikov, K.; Starosvetsky, Y.

    2018-01-01

    The present study concerns two-dimensional nonlinear mechanisms of bidirectional and unidirectional channeling of longitudinal and shear waves emerging in the locally resonant acoustic structure. The system under consideration comprises an oscillatory chain of the axially coupled masses. Each mass of the chain is subject to the local linear potential along the lateral direction and incorporates the lightweight internal rotator. In the present work, we demonstrate the emergence of special resonant regimes of complete bi- and unidirectional transitions between the longitudinal and the shear waves of the locally resonant chain. These regimes are manifested by the two-dimensional energy channeling between the longitudinal and the shear traveling waves in the recurrent as well as the irreversible fashion. We show that the spatial control of the two dimensional energy flow between the longitudinal and the shear waves is solely governed by the motion of the internal rotators. Nonlinear analysis of the regimes of a bidirectional wave channeling unveils their global bifurcation structure and predicts the zones of their spontaneous transitions from a complete bi-directional wave channeling to the one-directional entrapment. An additional regime of a complete irreversible resonant transformation of the longitudinal wave into a shear wave is analyzed in the study. The intrinsic mechanism governing the unidirectional wave reorientation is described analytically. The results of the analysis of both mechanisms are substantiated by the numerical simulations of the full model and are found to be in a good agreement.

  9. Investigation on mechanical properties of welded material under different types of welding filler (shielded metal arc welding)

    Science.gov (United States)

    Tahir, Abdullah Mohd; Lair, Noor Ajian Mohd; Wei, Foo Jun

    2018-05-01

    The Shielded Metal Arc Welding (SMAW) is (or the Stick welding) defined as a welding process, which melts and joins metals with an arc between a welding filler (electrode rod) and the workpieces. The main objective was to study the mechanical properties of welded metal under different types of welding fillers and current for SMAW. This project utilized the Design of Experiment (DOE) by adopting the Full Factorial Design. The independent variables were the types of welding filler and welding current, whereas the other welding parameters were fixed at the optimum value. The levels for types of welding filler were by the models of welding filler (E6013, E7016 and E7018) used and the levels for welding current were 80A and 90A. The responses were the mechanical properties of welded material, which include tensile strength and hardness. The experiment was analyzed using the two way ANOVA. The results prove that there are significant effects of welding filler types and current levels on the tensile strength and hardness of the welded metal. At the same time, the ANOVA results and interaction plot indicate that there are significant interactions between the welding filler types and the welding current on both the hardness and tensile strength of the welded metals, which has never been reported before. This project found that when the amount of heat input with increase, the mechanical properties such as tensile strength and hardness decrease. The optimum tensile strength for welded metal is produced by the welding filler E7016 and the optimum of hardness of welded metal is produced by the welding filler E7018 at welding current of 80A.

  10. Nonlinear dust-ion-acoustic waves in a multi-ion plasma with ...

    Indian Academy of Sciences (India)

    The basic features of such dust-ion-acoustic solitary and shock waves have been ... ion plasmas because of its vital role in understanding different types of ... cannot support the usual ion-acoustic waves, but can support the DIA waves of ...

  11. Experimental observation of acoustic sub-harmonic diffraction by a grating

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Jingfei, E-mail: benjamin.jf.liu@gatech.edu; Declercq, Nico F., E-mail: declercqdepatin@gatech.edu [Laboratory for Ultrasonic Nondestructive Evaluation “LUNE,” Georgia Tech Lorraine, Georgia Tech-CNRS UMI2958, Georgia Institute of Technology, 2, rue Marconi, Metz 57070 (France)

    2014-06-28

    A diffraction grating is a spatial filter causing sound waves or optical waves to reflect in directions determined by the frequency of the waves and the period of the grating. The classical grating equation is the governing principle that has successfully described the diffraction phenomena caused by gratings. However, in this work, we show experimental observation of the so-called sub-harmonic diffraction in acoustics that cannot be explained by the classical grating equation. Experiments indicate two physical phenomena causing the effect: internal scattering effects within the corrugation causing a phase shift and nonlinear acoustic effects generating new frequencies. This discovery expands our current understanding of the diffraction phenomenon, and it also makes it possible to better design spatial diffraction spectra, such as a rainbow effect in optics with a more complicated color spectrum than a traditional rainbow. The discovery reveals also a possibly new technique to study nonlinear acoustics by exploitation of the natural spatial filtering effect inherent to an acoustic diffraction grating.

  12. Optimized design on condensing tubes high-speed TIG welding technology magnetic control based on genetic algorithm

    Science.gov (United States)

    Lu, Lin; Chang, Yunlong; Li, Yingmin; Lu, Ming

    2013-05-01

    An orthogonal experiment was conducted by the means of multivariate nonlinear regression equation to adjust the influence of external transverse magnetic field and Ar flow rate on welding quality in the process of welding condenser pipe by high-speed argon tungsten-arc welding (TIG for short). The magnetic induction and flow rate of Ar gas were used as optimum variables, and tensile strength of weld was set to objective function on the base of genetic algorithm theory, and then an optimal design was conducted. According to the request of physical production, the optimum variables were restrained. The genetic algorithm in the MATLAB was used for computing. A comparison between optimum results and experiment parameters was made. The results showed that the optimum technologic parameters could be chosen by the means of genetic algorithm with the conditions of excessive optimum variables in the process of high-speed welding. And optimum technologic parameters of welding coincided with experiment results.

  13. Acoustic emission: technical review for PWR applications

    International Nuclear Information System (INIS)

    Bentley, P.G.

    1981-07-01

    Acoustic emission has been studied since the early 1960's, particularly with a view to periodic or continuous monitoring of steel pressure vessels. In the years 1970-75 it was realised that ductile steels, used in nuclear vessels, give small amplitude signals which are barely detectable by available instruments. The technique for application in periodic or continuous monitoring and also as applied to leak detection and weld fabrication monitoring is reviewed. It is concluded that manufacturing defects may be detectable during pre-service hydrotest, but that there is insufficient evidence on which to base an estimate of detection probability. In-service hydrotest or continuous monitoring is unlikely to detect growing cracks because of the quiet nature of the material and the noisy reactor background. Both leak detection and fabrication weld monitoring show some promise of successful application in the future. (author)

  14. Acoustic mode coupling induced by shallow water nonlinear internal waves: sensitivity to environmental conditions and space-time scales of internal waves.

    Science.gov (United States)

    Colosi, John A

    2008-09-01

    While many results have been intuited from numerical simulation studies, the precise connections between shallow-water acoustic variability and the space-time scales of nonlinear internal waves (NLIWs) as well as the background environmental conditions have not been clearly established analytically. Two-dimensional coupled mode propagation through NLIWs is examined using a perturbation series solution in which each order n is associated with nth-order multiple scattering. Importantly, the perturbation solution gives resonance conditions that pick out specific NLIW scales that cause coupling, and seabed attenuation is demonstrated to broaden these resonances, fundamentally changing the coupling behavior at low frequency. Sound-speed inhomogeneities caused by internal solitary waves (ISWs) are primarily considered and the dependence of mode coupling on ISW amplitude, range width, depth structure, location relative to the source, and packet characteristics are delineated as a function of acoustic frequency. In addition, it is seen that significant energy transfer to modes with initially low or zero energy involves at least a second order scattering process. Under moderate scattering conditions, comparisons of first order, single scattering theoretical predictions to direct numerical simulation demonstrate the accuracy of the approach for acoustic frequencies upto 400 Hz and for single as well as multiple ISW wave packets.

  15. Plasmon band gap generated by intense ion acoustic waves

    International Nuclear Information System (INIS)

    Son, S.; Ku, S.

    2010-01-01

    In the presence of an intense ion acoustic wave, the energy-momentum dispersion relation of plasmons is strongly modified to exhibit a band gap structure. The intensity of an ion acoustic wave might be measured from the band gap width. The plasmon band gap can be used to block the nonlinear cascading channel of the Langmuir wave decay.

  16. An analysis of electron beam welds in a dual coolant liquid metal breeder blanket

    International Nuclear Information System (INIS)

    Cizelj, L.; Riesch-Oppermann, H.; Kernforschungszentrum Karlsruhe GmbH

    1994-10-01

    Numerical simulation of electron beam welding of blanket segments was performed using non-linear finite element code ABAQUS. The thermal and stress fields were assumed uncoupled, while preserving the temperature dependency of all material parameters. The martensite-austenite and austenite-martensite transformations were taken into account through volume shrinking/expansion effects, which is consistent with available data. The distributions of post welding residual stress in a complex geometry of the first wall are obtained. Also, the effects of preheating and post-welding heat treatment were addressed. Time dependent temperature and stress-strain fields obtained provide good insight into the welding process. They may be used directly to support reliability and life-time studies of blanket structures. On the other hand, they provide useful hints about the feasibility of the geometrical configurations as proposed by different design concepts. (orig.) [de

  17. Weld Nugget Temperature Control in Thermal Stir Welding

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2014-01-01

    A control system for a thermal stir welding system is provided. The control system includes a sensor and a controller. The sensor is coupled to the welding system's containment plate assembly and generates signals indicative of temperature of a region adjacent and parallel to the welding system's stir rod. The controller is coupled to the sensor and generates at least one control signal using the sensor signals indicative of temperature. The controller is also coupled to the welding system such that at least one of rotational speed of the stir rod, heat supplied by the welding system's induction heater, and feed speed of the welding system's weld material feeder are controlled based on the control signal(s).

  18. Transition welds in welding of two-ply steels

    International Nuclear Information System (INIS)

    Fartushnyj, V.G.; Evsyukov, Yu.G.

    1977-01-01

    Studied were physico-mechanical properties of welds made by various welding wires of chromium-nickel and nickel-chromium steels in submerged arc welding of double-layer steels with main layer of the VSt.3sp. carbon steel. It is shown that service-reliable structures welded of two-layer steels are obtained by providing the content from 11 to 20 % Ni in the automatically welded transition layer

  19. Dust acoustic solitary waves and double layers in a dusty plasma with two-temperature trapped ions

    International Nuclear Information System (INIS)

    El-Labany, S.K.; El-Taibany, W.F.; Mamun, A.A.; Moslem, Waleed M.

    2004-01-01

    The combined effects of trapped ion distribution, two-ion-temperature, dust charge fluctuation, and dust fluid temperature are incorporated in the study of nonlinear dust acoustic waves in an unmagnetized dusty plasma. It is found that, owing to the departure from the Boltzmann ion distribution to the trapped ion distribution, the dynamics of small but finite amplitude dust acoustic waves is governed by a modified Korteweg-de Vries equation. The latter admits a stationary dust acoustic solitary wave solution, which has stronger nonlinearity, smaller amplitude, wider width, and higher propagation velocity than that involving adiabatic ions. The effect of two-ion-temperature is found to provide the possibility for the coexistence of rarefactive and compressive dust acoustic solitary structures and double layers. Although the dust fluid temperature increases the amplitude of the small but finite amplitude solitary waves, the dust charge fluctuation does the opposite effect. The present investigation should help us to understand the salient features of the nonlinear dust acoustic waves that have been observed in a recent numerical simulation study

  20. Weld controller for automated nuclear service welding

    International Nuclear Information System (INIS)

    Barfield, K.L.; Strubhar, P.M.; Green, D.I.

    1995-01-01

    B and W Nuclear Technologies (BWNT) uses many different types of weld heads for automated welding in the commercial nuclear service industry. Some weld heads are purchased as standard items, while others are custom designed and fabricated by BWNT requiring synchronized multiaxis motion control. BWNT recently completed a development program to build a common weld controller that interfaces to all types of weld heads used by BWNT. Their goal was to construct a system that had the flexibility to add different modules to increase the capability of the controller as different application needs become necessary. The benefits from having a common controller are listed. This presentation explains the weld controller system and the types of applications to which it has been applied

  1. Contribution to the study of an on line inspection system for pulsed Nd:YAG laser welding operations

    International Nuclear Information System (INIS)

    Charton, Stephane

    1999-01-01

    This thesis deals with the study of a on line inspection system for pulsed Nd 3+ :YAG laser welding operations. During a welding operation, laser-material interaction results in the emission of signals (optical, acoustical, electrical, thermal), characteristic of its behavior. On line inspection is based on the hypothesis that the signals evolutions, measured by sensors such as photodiodes, microphones.., may be correlated with the welding defects. Laser weld quality inspection can be done by the machine qualification (before and during welding), and by on line monitoring of the welding operation. The similarity of the signals produced by pulsed lasers (machine or interaction) has led us to develop a specific data acquisition and processing software. Signal processing tools utilization (Fourier and wavelets transforms) in conjunction with classification techniques (stress polytopes), introduces an innovating on line inspection approach. Discriminant parameters determination (signals/defect correlation) becomes thus automatic and non subjective. The developed prototype is not dedicated to the detection of a particular defect because the classification operator is a supervised one and needs a learning phase. lt has been validated on welding defects which are easy to deal with, and then applied to a precise production control at the Nuclear Fabrications and Technology Division of the Valduc Center of the French Atomic Energy Agency. (author) [fr

  2. Collisionless damping of dust-acoustic waves in a charge varying dusty plasma with nonextensive ions

    Energy Technology Data Exchange (ETDEWEB)

    Amour, Rabia; Tribeche, Mouloud [Faculty of Physics, Theoretical Physics Laboratory (TPL), Plasma Physics Group (PPG), University of Bab-Ezzouar, USTHB, B.P. 32, El Alia, Algiers 16111 (Algeria)

    2014-12-15

    The charge variation induced nonlinear dust-acoustic wave damping in a charge varying dusty plasma with nonextensive ions is considered. It is shown that the collisionless damping due to dust charge fluctuation causes the nonlinear dust acoustic wave propagation to be described by a damped Korteweg-de Vries (dK-dV) equation the coefficients of which depend sensitively on the nonextensive parameter q. The damping term, solely due to the dust charge variation, is affected by the ion nonextensivity. For the sake of completeness, the possible effects of nonextensivity and collisionless damping on weakly nonlinear wave packets described by the dK-dV equation are succinctly outlined by deriving a nonlinear Schrödinger-like equation with a complex nonlinear coefficient.

  3. Collisionless damping of dust-acoustic waves in a charge varying dusty plasma with nonextensive ions

    International Nuclear Information System (INIS)

    Amour, Rabia; Tribeche, Mouloud

    2014-01-01

    The charge variation induced nonlinear dust-acoustic wave damping in a charge varying dusty plasma with nonextensive ions is considered. It is shown that the collisionless damping due to dust charge fluctuation causes the nonlinear dust acoustic wave propagation to be described by a damped Korteweg-de Vries (dK-dV) equation the coefficients of which depend sensitively on the nonextensive parameter q. The damping term, solely due to the dust charge variation, is affected by the ion nonextensivity. For the sake of completeness, the possible effects of nonextensivity and collisionless damping on weakly nonlinear wave packets described by the dK-dV equation are succinctly outlined by deriving a nonlinear Schrödinger-like equation with a complex nonlinear coefficient

  4. Use of servo controlled weld head for end closure welding

    Energy Technology Data Exchange (ETDEWEB)

    Pathak, S.K.; Setty, D.S.; Rameswara Rao, A.; Hemantha Rao, G.V.S.; Jayaraj, R.N. [Nuclear Fuel Complex, Dept. of Atomic Energy, Hyderabad (India)

    2010-07-01

    In the PHWR fuel fabrication line resistance welding processes are used for joining various zirconium based alloy components to fuel tube of similar material. The quality requirement of these welding processes is very stringent and has to meet all the product requirements. At present these welding processes are being carried out by using standard resistance welding machines. In the resistance welding process in addition to current and time, force is one of the critical and important parameter, which influences the weld quality. At present advanced feed back type fast response medium frequency weld controllers are being used. This has upslope/down slope, constant and repetitive weld pattern selection features makes this critical welding process more reliable. Compared to weld controllers, squeeze force application devices are limited and normally standard high response pneumatic cylinders are used in the welding process. With this type of devices the force is constant during welding process and cannot be varied during welding process as per the material deformation characteristics. Similarly due to non-availability of feed back systems in the squeeze force application systems restricts the accuracy and quality of the welding process. In the present paper the influence of squeeze force pattern on the weld quality using advanced feed back type servo based force control system was studied. Different squeeze forces were used during pre and post weld heat periods along with constant force and compared with the weld quality. (author)

  5. Ultrasonic C-scan Technique for Nondestructive Evaluation of Spot Weld Quality

    International Nuclear Information System (INIS)

    Park, Ik Gun

    1994-01-01

    This paper discusses the feasibility of ultrasonic C-scan technique for nondestructive evaluation of spot weld quality. Ultrasonic evaluation for spot weld quality was performed by immersion method with the mechanical and the electronic scanning of point-focussed ultrasonic beam(25 MHz). For the sake of the approach to the quantitative measurement of nugget diameter and the discrimination of the corona bond from nugget, preliminary infinitesimal gap experiment by newton ring is tried in order to set up the optimum ultrasonic test condition. Ultrasonic image data obtained were confirmed and compared by optical microscope and SAM(Scanning Acoustic Microscope) observation of the spot-weld cross section. The results show that the nugget diameter can be measured with the accuracy of 1.0mm, and voids included in nugget can be detected to 10μm extent with simplicity and accuracy. Finally, it was found that it is necessary to make a profound study of definite discrimination of corona bond from nugget and the approach of quantitative evaluation of nugget diameter by utilizing the various image processing techniques

  6. Welding hazards

    International Nuclear Information System (INIS)

    Khan, M.A.

    1992-01-01

    Welding technology is advancing rapidly in the developed countries and has converted into a science. Welding involving the use of electricity include resistance welding. Welding shops are opened in residential area, which was causing safety hazards, particularly the teenagers and children who eagerly see the welding arc with their naked eyes. There are radiation hazards from ultra violet rays which irritate the skin, eye irritation. Welding arc light of such intensity could damage the eyes. (Orig./A.B.)

  7. Vibro-acoustic modulation–based damage identification in a composite skin–stiffener structure

    NARCIS (Netherlands)

    Ooijevaar, T.H.; Rogge, M.D.; Loendersloot, Richard; Warnet, Laurent; Akkerman, Remko; Tinga, Tiedo

    2016-01-01

    Vibro-acoustic modulation–based damage identification relies on the modulation of a high-frequency carrier signal by an intenser low-frequency vibration signal due to damage-induced structural nonlinearities. A time domain analysis of the vibro-acoustic modulation phenomena was presented at multiple

  8. Advanced Welding Concepts

    Science.gov (United States)

    Ding, Robert J.

    2010-01-01

    Four advanced welding techniques and their use in NASA are briefly reviewed in this poster presentation. The welding techniques reviewed are: Solid State Welding, Friction Stir Welding (FSW), Thermal Stir Welding (TSW) and Ultrasonic Stir Welding.

  9. Resistance seam welding

    International Nuclear Information System (INIS)

    Schueler, A.W.

    1977-01-01

    The advantages and disadvantages of the resistance seam welding process are presented. Types of seam welds, types of seam welding machines, seam welding power supplies, resistance seam welding parameters and seam welding characteristics of various metals

  10. Multi-objective Optimization of Pulsed Gas Metal Arc Welding Process Using Neuro NSGA-II

    Science.gov (United States)

    Pal, Kamal; Pal, Surjya K.

    2018-05-01

    Weld quality is a critical issue in fabrication industries where products are custom-designed. Multi-objective optimization results number of solutions in the pareto-optimal front. Mathematical regression model based optimization methods are often found to be inadequate for highly non-linear arc welding processes. Thus, various global evolutionary approaches like artificial neural network, genetic algorithm (GA) have been developed. The present work attempts with elitist non-dominated sorting GA (NSGA-II) for optimization of pulsed gas metal arc welding process using back propagation neural network (BPNN) based weld quality feature models. The primary objective to maintain butt joint weld quality is the maximization of tensile strength with minimum plate distortion. BPNN has been used to compute the fitness of each solution after adequate training, whereas NSGA-II algorithm generates the optimum solutions for two conflicting objectives. Welding experiments have been conducted on low carbon steel using response surface methodology. The pareto-optimal front with three ranked solutions after 20th generations was considered as the best without further improvement. The joint strength as well as transverse shrinkage was found to be drastically improved over the design of experimental results as per validated pareto-optimal solutions obtained.

  11. Simulation and measurement of nonlinear behavior in a high-power test cell.

    Science.gov (United States)

    Harvey, Gerald; Gachagan, Anthony

    2011-04-01

    High-power ultrasound has many diverse uses in process applications in industries ranging from food to pharmaceutical. Because cavitation is frequently a desirable effect within many high-power, low-frequency systems, these systems are commonly expected to feature highly nonlinear acoustic propagation because of the high input levels employed. This generation of harmonics significantly alters the field profile compared with that of a linear system, making accurate field modeling difficult. However, when the short propagation distances involved are considered, it is not unreasonable to assume that these systems may remain largely linear until the onset of cavitation, in terms of classical acoustic propagation. The purpose of this paper is to investigate the possible nonlinear effects within such systems before the onset of cavitation. A theoretical description of nonlinear propagation will be presented and the merits of common analytical models will be discussed. Following this, a numerical model of nonlinearity will be outlined and the advantages it presents for representing nonlinear effects in bounded fields will be discussed. Next, the driving equipment and transducers will be evaluated for linearity to disengage any effects from those formed in the transmission load. Finally, the linearity of the system will be measured using an acoustic hydrophone and compared with finite element analysis to confirm that nonlinear effects are not prevalent in such systems at the onset of cavitation. © 2011 IEEE

  12. Welding method, and welding device for use therein, and method of analysis for evaluating welds

    NARCIS (Netherlands)

    Aendenroomer, A.J.; Den Ouden, G.; Xiao, Y.H.; Brabander, W.A.J.

    1995-01-01

    Described is a method of automatically welding pipes, comprising welding with a pulsation welding current and monitoring, by means of a sensor, the variations occurring in the arc voltage caused by weld pool oscillations. The occurrence of voltage variations with only frequency components below 100

  13. Dust acoustic solitary and shock waves in strongly coupled dusty ...

    Indian Academy of Sciences (India)

    between nonlinear and dispersion effects can result in the formation of symmetrical solitary waves. Also shock ... et al have studied the effect of nonadiabatic dust charge variation on the nonlinear dust acoustic wave with ..... Figure 5 presents the border between oscillatory- and monotonic-type shock waves as functions of ...

  14. Comparison of Welding Residual Stresses of Hybrid Laser-Arc Welding and Submerged Arc Welding in Offshore Steel Structures

    DEFF Research Database (Denmark)

    Andreassen, Michael Joachim; Yu, Zhenzhen; Liu, Stephen

    2016-01-01

    In the offshore industry, welding-induced distortion and tensile residual stresses have become a major concern in relation to the structural integrity of a welded structure. Particularly, the continuous increase in size of welded plates and joints needs special attention concerning welding induced...... residual stresses. These stresses have a negative impact on the integrity of the welded joint as they promote distortion, reduce fatigue life, and contribute to corrosion cracking and premature failure in the weld components. This paper deals with the influence and impact of welding method on the welding...... induced residual stresses. It is also investigated whether the assumption of residual stresses up to yield strength magnitude are present in welded structures as stated in the design guidelines. The fatigue strength for welded joints is based on this assumption. The two welding methods investigated...

  15. Handbook of welding engineering. Vol. 1 and Vol. 2. 2. rev. ed.

    International Nuclear Information System (INIS)

    Ruge, J.

    1980-01-01

    This second edition of the handbook still has been guided by the principle of presenting as comprehensive information as possible on the whole subject field of welding engineering as concisely as seems adequate. The task of completely revising the first edition has not been restricted to up-dating the standards, guidelines and instruction sheets. It rather also seemed appropriate to amend the text in many cases in order to incorporate the latest results of research in science and technology. This inevitably enlarged the material to an extent recommending a publication in two volumes. Volume I deals with materials problems, and the sections discussing technical aspects of fracture mechanics and the welding of high-alloy steels have been enlarged. The section on nonmetals has been supplemented by a more detailed treatment of plastics and by chapters on other nonmetals such as glass, ceramics, graphite, and biological substances. Volume II deals with welding techniques, fabrication and quality assurance. Apart from the methods of welding, cutting, soldering, bonding (adhesives), and thermal spray coating, methods of improving the efficiency of fabrication by means of numerically controlled welding and process control are discussed in detail. Taking into account the growing importance of quality assurance, new chapters on modern control methods have been incorporated, methods such as control by neutron radiation, xeroradiography and acoustic and optical holography, as well as a section on distortion and buckling. The chapters on welding and cutting under water in marine technology, on occupational safety and economic aspects have been considerably enlarged. (orig./IHOE) [de

  16. Burst Test Qualification Analysis of DWPF Canister-Plug Weld

    International Nuclear Information System (INIS)

    Gupta, N.K.; Gong, Chung.

    1995-02-01

    The DWPF canister closure system uses resistance welding for sealing the canister nozzle and plug to ensure leak tightness. The welding group at SRTC is using the burst test to qualify this seal weld in lieu of the shear test in ASME B ampersand PV Code, Section IX, paragraph QW-196. The burst test is considered simpler and more appropriate than the shear test for this application. Although the geometry, loading and boundary conditions are quite different in the two tests, structural analyses show similarity in the failure mode of the shear test in paragraph QW-196 and the burst test on the DWPF canister nozzle Non-linear structural analyses are performed using finite element techniques to study the failure mode of the two tests. Actual test geometry and realistic stress strain data for the 304L stainless steel and the weld material are used in the analyses. The finite element models are loaded until failure strains are reached. The failure modes in both tests are shear at the failure points. Based on these observations, it is concluded that the use of a burst test in lieu of the shear test for qualifying the canister-plug weld is acceptable. The burst test analysis for the canister-plug also yields the burst pressures which compare favorably with the actual pressure found during burst tests. Thus, the analysis also provides an estimate of the safety margins in the design of these vessels

  17. Ocean acoustic tomography - Travel time biases

    Science.gov (United States)

    Spiesberger, J. L.

    1985-01-01

    The travel times of acoustic rays traced through a climatological sound-speed profile are compared with travel times computed through the same profile containing an eddy field. The accuracy of linearizing the relations between the travel time difference and the sound-speed deviation at long ranges is assessed using calculations made for two different eddy fields measured in the eastern Atlantic. Significant nonlinearities are found in some cases, and the relationships of the values of these nonlinearities to the range between source and receiver, to the anomaly size associated with the eddies, and to the positions of the eddies are studied. An analytical model of the nonlinearities is discussed.

  18. Welding technology transfer task/laser based weld joint tracking system for compressor girth welds

    Science.gov (United States)

    Looney, Alan

    1991-01-01

    Sensors to control and monitor welding operations are currently being developed at Marshall Space Flight Center. The laser based weld bead profiler/torch rotation sensor was modified to provide a weld joint tracking system for compressor girth welds. The tracking system features a precision laser based vision sensor, automated two-axis machine motion, and an industrial PC controller. The system benefits are elimination of weld repairs caused by joint tracking errors which reduces manufacturing costs and increases production output, simplification of tooling, and free costly manufacturing floor space.

  19. Friction Stir Welding

    Science.gov (United States)

    Nunes, Arthur C., Jr.

    2008-01-01

    Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and promises to be an important welding process for any industries where welds of optimal quality are demanded. This article provides an introduction to the FSW process. The chief concern is the physical effect of the tool on the weld metal: how weld seam bonding takes place, what kind of weld structure is generated, potential problems, possible defects for example, and implications for process parameters and tool design. Weld properties are determined by structure, and the structure of friction stir welds is determined by the weld metal flow field in the vicinity of the weld tool. Metal flow in the vicinity of the weld tool is explained through a simple kinematic flow model that decomposes the flow field into three basic component flows: a uniform translation, a rotating solid cylinder, and a ring vortex encircling the tool. The flow components, superposed to construct the flow model, can be related to particular aspects of weld process parameters and tool design; they provide a bridge to an understanding of a complex-at-first-glance weld structure. Torques and forces are also discussed. Some simple mathematical models of structural aspects, torques, and forces are included.

  20. Numerical analysis of weld pool oscillation in laser welding

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Jung Ho [Chungbuk National University, Cheongju (Korea, Republic of); Farson, Dave F [The Ohio State University, Columbus (United States); Hollis, Kendall; Milewski, John O. [Los Alamos National Laboratory, Los Alamos (United States)

    2015-04-15

    Volume of fluid (VOF) numerical simulation was used to investigate melt flow and volumetric oscillation of conduction-mode pulsed laser weld pools. The result is compared to high speed video stream of titanium laser spot welding experiment. The total simulation time is 10ms with the first 5 ms being heating and melting under constant laser irradiation and the remaining 5 ms corresponding to resolidification of the weld pool. During the melting process, the liquid pool did not exhibit periodic oscillation but was continually depressed by the evaporation recoil pressure. After the laser pulse, the weld pool was excited into volumetric oscillation by the release of pressure on its surface and oscillation of the weld pool surface was analyzed. The simulation model suggested adjusting thermal diffusivity to match cooling rate and puddle diameter during solidification which is distinguishable from previous weld pool simulation. The frequency continuously increased from several thousand cycles per second to tens of thousands of cycles per second as the weld pool solidified and its diameter decreased. The result is the first trial of investigation of small weld pool oscillation in laser welding although there have been several reports about arc welding.

  1. Alternate Welding Processes for In-Service Welding

    Science.gov (United States)

    2009-04-24

    Conducting weld repairs and attaching hot tap tees onto pressurized pipes has the advantage of avoiding loss of service and revenue. However, the risks involved with in-service welding need to be managed by ensuring that welding is performed in a rep...

  2. Hybrid laser-TIG welding, laser beam welding and gas tungsten arc welding of AZ31B magnesium alloy

    International Nuclear Information System (INIS)

    Liu Liming; Wang Jifeng; Song Gang

    2004-01-01

    Welding of AZ31B magnesium alloy was carried out using hybrid laser-TIG (LATIG) welding, laser beam welding (LBW) and gas tungsten arc (TIG) welding. The weldability and microstructure of magnesium AZ31B alloy welded using LATIG, LBW and TIG were investigated by OM and EMPA. The experimental results showed that the welding speed of LATIG was higher than that of TIG, which was caught up with LBW. Besides, the penetration of LATIG doubles that of TIG, and was four times that of LBW. In addition, arc stability was improved in hybrid of laser-TIG welding compared with using the TIG welding alone, especially at high welding speed and under low TIG current. It was found that the heat affect zone of joint was only observed in TIG welding, and the size of grains in it was evidently coarse. In fusion zone, the equiaxed grains exist, whose size was the smallest welded by LBW, and was the largest by TIG welding. It was also found that Mg concentration of the fusion zone was lower than that of the base one by EPMA in three welding processes

  3. Specific Features of Destabilization of the Wave Profile During Reflection of an Intense Acoustic Beam from a Soft Boundary

    Science.gov (United States)

    Deryabin, M. S.; Kasyanov, D. A.; Kurin, V. V.; Garasyov, M. A.

    2016-05-01

    We show that a significant energy redistribution occurs in the spectrum of reflected nonlinear waves, when an intense acoustic beam is reflected from an acoustically soft boundary, which manifests itself at short wave distances from a reflecting boundary. This effect leads to the appearance of extrema in the distributions of the amplitude and intensity of the field of the reflected acoustic beam near the reflecting boundary. The results of physical experiments are confirmed by numerical modeling of the process of transformation of nonlinear waves reflected from an acoustically soft boundary. Numerical modeling was performed by means of the Khokhlov—Zabolotskaya—Kuznetsov (KZK) equation.

  4. Closing the weld gap with laser/mig hybrid welding process

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove; Wiwe, Bjarne David

    2003-01-01

    In this article, laboratory tests are demonstrated that systematically accesses the critical gap distance when welding CMn 2.13 mm steel with a 2.6 kW CO2 laser, combined with a MIG energy source. In the work, the welding speed is varied at gap distances from 0 to 0.8 mm such that the limits...... for obtaining sound welds are identified. The welds are quality assessed according to ISO 13.919-1 and EN25817, transversal hardness measurements are made and the heat input to the workpiece is calculated. The results show that the critical gap is 0.1 mm for a laser weld alone. With hybrid welding, this can...... be increased to 0.6 mm, even at a welding speed of 3.5 m/min. The maximum welding speed with the hybrid process is comparable to laser welding alone, 4.5 m/min. The measured hardness is comparable to MIG welding, and this corresponds to a 33 percent reduction compared to laser welding alone. The heat input...

  5. Tasks tolerating application of analogue methods for determining acoustic emission source co-ordinates

    International Nuclear Information System (INIS)

    Artyukhov, V.I.; Vakar, K.B.; Makarov, V.I.; Ovchinnikov, N.I.; Perevezentsev, V.N.; Rzhevkin, V.R.; Shemyakin, V.V.; Yakovlev, G.V.

    1980-01-01

    Described are cases of coordinate detection of the acoustic emission (AE) sources during AE-testing of power reactors using analog systems. Five testing variants of design linear elements are considered and fields of their practical application to welded joint testing are pointed out. Described is the method of coordinate detection based on ''multibeam'' effect

  6. Modeling the pullout characteristics of welded wire mats embedded in silty sand

    International Nuclear Information System (INIS)

    Sampaco, C.L.; Anderson, L.R.; Nielson, M.R.

    1994-01-01

    This paper is an outgrowth of the on-going research on discrete finite element modeling of welded wire mesh reinforced soil structures such as the welded wire and RSE walls. The stiffness characteristics of the wire mesh-soil interfaces are modeled by a nonlinear hyperbolic relationship between the applied pullout stress and the associated mat placement. The relevant parameters are estimated from laboratory pullout tests that were conducted for welded wire mats embedded on silty sand. Since the bulk of the pullout resistance of welded wire mesh reinforcements is derived from the bearing resistance of the transverse wires that constitute the test mats. This feature permits proper evaluation of actual interface parameters for the actual reinforced soil structures in which the actual lengths of the mats are longer (i.e. more transverse members) than the specimen used in the laboratory pullout tests. The resulting pullout stress-displacement formulations are then verified by comparing the predicted pullout resistance to the existing specifications and design methods for estimated the pullout capacities of grid reinforcements. 22 refs., 13 figs

  7. Effects of plasma current on nonlinear interactions of ITG turbulence, zonal flows and geodesic acoustic modes

    International Nuclear Information System (INIS)

    Angelino, P; Bottino, A; Hatzky, R; Jolliet, S; Sauter, O; Tran, T M; Villard, L

    2006-01-01

    The mutual interactions of ion temperature gradient (ITG) driven modes, zonal flows and geodesic acoustic modes (GAM) in tokamak plasmas are investigated using a global nonlinear gyrokinetic formulation with totally unconstrained evolution of temperature gradient and profile. A series of numerical simulations with the same initial temperature and density profile specifications is performed using a sequence of ideal MHD equilibria differing only in the value of the total plasma current, in particular with identical magnetic shear profiles and shapes of magnetic surfaces. On top of a bursty or quasi-steady state behaviour the zonal flows oscillate at the GAM frequency. The amplitude of these oscillations increases with the value of the safety factor q, resulting in a less effective suppression of ITG turbulence by zonal flows at a lower plasma current. The turbulence-driven volume-averaged radial heat transport is found to scale inversely with the total plasma current

  8. LASER WELDING WITH MICRO-JET COOLING FOR TRUCK FRAME WELDING

    Directory of Open Access Journals (Sweden)

    Jan PIWNIK

    2017-12-01

    Full Text Available The aim of this paper is to analyse the mechanical properties of the weld steel structure of car body truck frames after laser welding. The best welding conditions involve the use of proper materials and alloy elements in steel and filer materials, in addition to welding technology, state of stress and temperature of exploitation. We present for the first time the properties of steel track structures after laser welding with micro-jet cooling. Therefore, good selection of both welding parameters and micro-jet cooling parameters is very important to achieve a proper steel structure. In this study, the metallographic structure, tensile results and impact toughness of welded joints have been analysed in terms of welding parameters.

  9. Forming Completely Penetrated Welded T-joints when Pulsed Arc Welding

    Science.gov (United States)

    Krampit, N. Yu; Krampit, M. A.; Sapozhkov, A. S.

    2016-04-01

    The paper is focused on revealing the influence of welding parameters on weld formation when pulsed arc welding. As an experimental sample a T-joint over 10 mm was selected. Welding was carried out in flat position, which required no edge preparation but provided mono-directional guaranteed root penetration. The following parameters of welding were subjected to investigation: gap in the joint, wire feed rate and incline angles of the torch along and across the weld axis. Technological recommendations have been made with respect to pulsed arc welding; the cost price of product manufacturing can be reduced on their basis due to reduction of labor input required by machining, lowering consumption of welding materials and electric power.

  10. Resistance welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi; Rasmussen, Mogens H.

    2003-01-01

    Resistance welding comprises not only the well known spot welding process but also more complex projection welding operations, where excessive plastic deformation of the weld point may occur. This enables the production of complex geometries and material combinations, which are often not possible...... to weld by traditional spot welding operations. Such joining processes are, however, not simple to develop due to the large number of parameters involved. Development has traditionally been carried out by large experimental investigations, but the development of a numerical programme system has changed...... this enabling prediction of the welding performance in details. The paper describes the programme in short and gives examples on industrial applications. Finally investigations of causes for failure in a complex industrial joint of two dissimilar metals are carried out combining numerical modelling...

  11. Electron acoustic solitary waves in unmagnetized two electron population dense plasmas

    International Nuclear Information System (INIS)

    Mahmood, S.; Masood, W.

    2008-01-01

    The electron acoustic solitary waves are studied in unmagnetized two population electron quantum plasmas. The quantum hydrodynamic model is employed with the Sagdeev potential approach to describe the arbitrary amplitude electron acoustic waves in a two electron population dense Fermi plasma. It is found that hot electron density hump structures are formed in the subsonic region in such type of quantum plasmas. The wave amplitude as well as the width of the soliton are increased with the increase of percentage presence of cold (thinly populated) electrons in a multicomponent quantum plasma. It is found that an increase in quantum diffraction parameter broadens the nonlinear structure. Furthermore, the amplitude of the nonlinear electron acoustic wave is found to increase with the decrease in Mach number. The numerical results are also presented to understand the formation of solitons in two electron population Fermi plasmas.

  12. Cu-Fe welding techniques by electromagnetic and electron beam welding processes

    International Nuclear Information System (INIS)

    Kumar, Satendra; Saroj, P.C.; Kulkarni, M.R.; Sharma, A.; Rajawat, R.K.; Saha, T.K.

    2015-01-01

    Electromagnetic welding being a solid state welding process has been found suitable for welding Copper and Iron which are conventionally very tricky. Owing to good electrical conductivity of both copper and iron, they are best suited combination for EM welding. For the experimental conditions presented above, 1.0 mm wall thickness of Cu tube was lap welded to Fe disc. A heavy duty four disc stainless steel coil was used for electromagnetic welding of samples. MSLD of the welded samples indicated leak proof joints. Metallographic examination of the welds also revealed defect free interfaces. Electron beam welding is also a non-conventional welding process used for joining dissimilar materials. Autogenous welding of the above specimen was carried out by EBW method for the sake of comparison. A characterization analysis of the above mentioned joining processes will be discussed in the paper. (author)

  13. LDV measurement of small nonlinearities in flat and curved membranes. A model for eardrum nonlinear acoustic behaviour

    Science.gov (United States)

    Kilian, Gladiné; Pieter, Muyshondt; Joris, Dirckx

    2016-06-01

    Laser Doppler Vibrometry is an intrinsic highly linear measurement technique which makes it a great tool to measure extremely small nonlinearities in the vibration response of a system. Although the measurement technique is highly linear, other components in the experimental setup may introduce nonlinearities. An important source of artificially introduced nonlinearities is the speaker, which generates the stimulus. In this work, two correction methods to remove the effects of stimulus nonlinearity are investigated. Both correction methods were found to give similar results but have different pros and cons. The aim of this work is to investigate the importance of the conical shape of the eardrum as a source of nonlinearity in hearing. We present measurements on flat and indented membranes. The data shows that the curved membrane exhibit slightly higher levels of nonlinearity compared to the flat membrane.

  14. Method and analysis for determining yielding of titanium alloy with nonlinear Rayleigh surface waves

    Energy Technology Data Exchange (ETDEWEB)

    Guo, Shifeng; Zhang, Lei; Mirshekarloo, Meysam Sharifzadeh; Chen, Shuting; Chen, Yi Fan; Wong, Zheng Zheng; Shen, Zhiyuan; Liu, Huajun; Yao, Kui, E-mail: k-yao@imre.a-star.edu.sg

    2016-07-04

    Methods for determining yielding of titanium (Ti) alloy material with second harmonic Rayleigh ultrasonic wave are investigated. Both piezoelectric angle beam transducers and high frequency laser scanning vibrometer (LSV) are used to detect ultrasonic signals in the Ti alloy specimens with different plastic strain levels. Technical features and outcomes with use of piezoelectric transducers and LSV are compared. The method using piezoelectric transducers, with much higher signal-to-noise ratio than LSV, has been further improved by deploying two transducers with central frequencies corresponding to the fundamental and second order harmonic signals respectively to improve the testing reliability and accuracy. Both the techniques using piezoelectric transducer and LSV demonstrate consistently that the acoustic nonlinearity increases with plastic strain, and the second harmonic Rayleigh ultrasonic wave can be utilized for effective determination of yielding in Ti alloy. Our experiments further show that the acoustic nonlinearity increases gradually with plastic strain at small plastic strain level, and there is a more significant increase of acoustic nonlinearity when the plastic strain reaches a higher level. Microscopic investigations using scanning electron microscopy (SEM) and high resolution transmission electron microscopy (HRTEM) are conducted for clarifying the relationship between the observed acoustic nonlinearity and micro-structural changes.

  15. Deconvoluting the Friction Stir Weld Process for Optimizing Welds

    Science.gov (United States)

    Schneider, Judy; Nunes, Arthur C.

    2008-01-01

    In the friction stir welding process, the rotating surfaces of the pin and shoulder contact the weld metal and force a rotational flow within the weld metal. Heat, generated by the metal deformation as well as frictional slippage with the contact surface, softens the metal and makes it easier to deform. As in any thermo-mechanical processing of metal, the flow conditions are critical to the quality of the weld. For example, extrusion of metal from under the shoulder of an excessively hot weld may relax local pressure and result in wormhole defects. The trace of the weld joint in the wake of the weld may vary geometrically depending upon the flow streamlines around the tool with some geometry more vulnerable to loss of strength from joint contamination than others. The material flow path around the tool cannot be seen in real time during the weld. By using analytical "tools" based upon the principles of mathematics and physics, a weld model can be created to compute features that can be observed. By comparing the computed observations with actual data, the weld model can be validated or adjusted to get better agreement. Inputs to the model to predict weld structures and properties include: hot working properties ofthe metal, pin tool geometry, travel rate, rotation and plunge force. Since metals record their prior hot working history, the hot working conditions imparted during FSW can be quantified by interpreting the final microstructure. Variations in texture and grain size result from variations in the strain accommodated at a given strain rate and temperature. Microstructural data from a variety of FSWs has been correlated with prior marker studies to contribute to our understanding of the FSW process. Once this stage is reached, the weld modeling process can save significant development costs by reducing costly trial-and-error approaches to obtaining quality welds.

  16. Effects of Fusion Tack Welds on Self-Reacting Friction Stir Welds

    Science.gov (United States)

    Nunes, A. C., Jr.; Pendleton, M. L.; Brooke, S. A.; Russell, C. K.

    2012-01-01

    In order to know whether fusion tack welds would affect the strength of self-reacting friction stir seam welds in 2195-T87 aluminum alloy, the fracture stresses of 144 tensile test coupons cut from 24 welded panels containing segments of friction stir welds were measured. Each of the panels was welded under unique processing conditions. A measure of the effect of the tack welds for each panel was devised. An analysis of the measures of the tack weld effect supported the hypothesis that fusion tack welds do not affect the strength of self-reacting friction stir welds to a 5% level of confidence.

  17. Residual stress reduction in the penetration nozzle weld joint by overlay welding

    International Nuclear Information System (INIS)

    Jiang, Wenchun; Luo, Yun; Wang, B.Y.; Tu, S.T.; Gong, J.M.

    2014-01-01

    Highlights: • Residual stress reduction in penetration weld nozzle by overlay welding was studied. • The overlay weld can decrease the residual stress in the weld root. • Long overlay welding is proposed in the actual welding. • Overlay weld to decrease residual stress is more suitable for thin nozzle. - Abstract: Stress corrosion cracking (SCC) in the penetration nozzle weld joint endangers the structural reliability of pressure vessels in nuclear and chemical industries. How to decrease the residual stress is very critical to ensure the structure integrity. In this paper, a new method, which uses overlay welding on the inner surface of nozzle, is proposed to decrease the residual stresses in the penetration joint. Finite element simulation is used to study the change of weld residual stresses before and after overlay welding. It reveals that this method can mainly decrease the residual stress in the weld root. Before overlay welding, large tensile residual stresses are generated in the weld root. After overlay weld, the tensile hoop stress in weld root has been decreased about 45%, and the radial stress has been decreased to compressive stress, which is helpful to decrease the susceptibility to SCC. With the increase of overlay welding length, the residual stress in weld root has been greatly decreased, and thus the long overlay welding is proposed in the actual welding. It also finds that this method is more suitable for thin nozzle rather than thick nozzle

  18. Welding processes handbook

    CERN Document Server

    Weman, Klas

    2011-01-01

    Offers an introduction to the range of available welding technologies. This title includes chapters on individual techniques that cover principles, equipment, consumables and key quality issues. It includes material on such topics as the basics of electricity in welding, arc physics, and distortion, and the weldability of particular metals.$bThe first edition of Welding processes handbook established itself as a standard introduction and guide to the main welding technologies and their applications. This new edition has been substantially revised and extended to reflect the latest developments. After an initial introduction, the book first reviews gas welding before discussing the fundamentals of arc welding, including arc physics and power sources. It then discusses the range of arc welding techniques including TIG, plasma, MIG/MAG, MMA and submerged arc welding. Further chapters cover a range of other important welding technologies such as resistance and laser welding, as well as the use of welding techniqu...

  19. Fissioning of nonlinear ion-acoustic rarefactive pulse in a homogeneous quiescent plasma

    International Nuclear Information System (INIS)

    Saxena, Y.C.; Mattoo, S.K.; Sekar, A.N.

    1982-01-01

    A finite amplitude rarefactive ion-acoustic wave is observed to fission resulting in two minima. After fissioning the two minima travel at different speeds, one at 0.8 Csub(s) and the other at 1.2 Csub(s), where Csub(s) is the ion-acoustic speed. (author)

  20. Welding Curriculum.

    Science.gov (United States)

    Alaska State Dept. of Education, Juneau. Div. of Adult and Vocational Education.

    This competency-based curriculum guide is a handbook for the development of welding trade programs. Based on a survey of Alaskan welding employers, it includes all competencies a student should acquire in such a welding program. The handbook stresses the importance of understanding the principles associated with the various elements of welding.…

  1. From non-linear magnetoacoustics and spin reorientation transition to magnetoelectric micro/nano-systems

    Science.gov (United States)

    Tiercelin, Nicolas; Preobrazhensky, Vladimir; BouMatar, Olivier; Talbi, Abdelkrim; Giordano, Stefano; Dusch, Yannick; Klimov, Alexey; Mathurin, Théo.; Elmazria, Omar; Hehn, Michel; Pernod, Philippe

    2017-09-01

    The interaction of a strongly nonlinear spin system with a crystalline lattice through magnetoelastic coupling results in significant modifications of the acoustic properties of magnetic materials, especially in the vicinity of magnetic instabilities associated with the spin-reorientation transition (SRT). The magnetoelastic coupling transfers the critical properties of the magnetic subsystem to the elastic one, which leads to a strong decrease of the sound velocity in the vicinity of the SRT, and allows a large control over acoustic nonlinearities. The general principles of the non-linear magneto-acoustics (NMA) will be introduced and illustrated in `bulk' applications such as acoustic wave phase conjugation, multi-phonon coupling, explosive instability of magneto-elastic vibrations, etc. The concept of the SRT coupled to magnetoelastic interaction has been transferred into nanostructured magnetoelastic multilayers with uni-axial anisotropy. The high sensitivity and the non-linear properties have been demonstrated in cantilever type actuators, and phenomena such as magneto-mechanical RF demodulation have been observed. The combination of the magnetic layers with piezoelectric materials also led to stress-mediated magnetoelectric (ME) composites with high ME coefficients, thanks to the SRT. The magnetoacoustic effects of the SRT have also been studied for surface acoustic waves propagating in the magnetoelastic layers and found to be promising for highly sensitive magnetic field sensors working at room temperature. On the other hand, mechanical stress is a very efficient way to control the magnetic subsystem. The principle of a very energy efficient stress-mediated magnetoelectric writing and reading in a magnetic memory is described.

  2. Thermo-mecano-metallurgical modelling of welding: application to welded joints in nuclear power plants

    International Nuclear Information System (INIS)

    Cosimo, Alejandro

    2014-01-01

    The Thermo-Mecano-Metallurgical (TMM) modelling of welding is considered in this thesis, where the high non-linearity and the multiphysics character of the problem makes necessary to study different areas of Computational Mechanics. Each of the main problems, specifically the thermal, the mechanical and the metallurgical problems, are separately investigated. In the context of Computational Welding Mechanics (CWM), their coupling is solved by means of a staggered approach making the hypothesis that they are weakly-coupled. In the case of the thermal problem, the primary complication is stated by the solid/liquid phase change. Classical formulations dealing with the solution of this problem suffer from instabilities associated to the discontinuity of the temperature gradient at the phase change boundary. This issue is studied in this work by considering an enriched finite element formulation with the ability of representing the gradient discontinuity inside finite elements. It is remarked that the proposed method avoids the use of an auxiliary equation to determine the enrichment position, which is common for level set formulations. The mechanical behaviour of bodies during solidification is revisited and implemented as part of the Finite Element (FE) framework OOFELIE. When possible, microstructure evolution must be considered in order to correctly predict Weld Residual Stresses (WRS). In this context, the implementation of a particular model for predicting microstructure evolution comes in association with the restriction that it can be applied to a reduced number of materials. In order to deal with this issue, the conception of a computational tool flexible enough to describe a wide range of materials is undertaken. Additionally, a model describing the Titanium alloy Ti6Al4V is particularly considered. The high computational cost of welding problems is addressed by means of the formulation of Hyper-Reduced Order Models (HROMs), and the parallelization of the FE

  3. LASER WELDING WITH MICRO-JET COOLING FOR TRUCK FRAME WELDING

    OpenAIRE

    Jan PIWNIK; Bożena SZCZUCKA-LASOTA; Tomasz WĘGRZYN; Wojciech MAJEWSKI

    2017-01-01

    The aim of this paper is to analyse the mechanical properties of the weld steel structure of car body truck frames after laser welding. The best welding conditions involve the use of proper materials and alloy elements in steel and filer materials, in addition to welding technology, state of stress and temperature of exploitation. We present for the first time the properties of steel track structures after laser welding with micro-jet cooling. Therefore, good selection of both welding paramet...

  4. Multi-frequency acoustic metasurface for extraordinary reflection and sound focusing

    Directory of Open Access Journals (Sweden)

    Yi-Fan Zhu

    2016-12-01

    Full Text Available We theoretically and numerically present the design of multi-frequency acoustic metasurfaces (MFAMs with simple structure that can work not only at fundamental frequency, but also at their harmonic frequencies, which breaks the single frequency limitation in conventional resonance-based acoustic metasurfaces. The phase matched condition for achromatic manipulation is discussed. We demonstrate achromatic extraordinary reflection and sound focusing at 1700Hz, 3400Hz, and 5100Hz, that is, they have the same reflection direction and the same focusing position. This significant feature may pave the way to new type of acoustic metasurface, and will also extend acoustic metasurface applications to strongly nonlinear source cases.

  5. Thermal Stir Welding: A New Solid State Welding Process

    Science.gov (United States)

    Ding, R. Jeffrey

    2003-01-01

    Thermal stir welding is a new welding process developed at NASA's Marshall Space Flight Center in Huntsville, AL. Thermal stir welding is similar to friction stir welding in that it joins similar or dissimilar materials without melting the parent material. However, unlike friction stir welding, the heating, stirring and forging elements of the process are all independent of each other and are separately controlled. Furthermore, the heating element of the process can be either a solid-state process (such as a thermal blanket, induction type process, etc), or, a fusion process (YG laser, plasma torch, etc.) The separation of the heating, stirring, forging elements of the process allows more degrees of freedom for greater process control. This paper introduces the mechanics of the thermal stir welding process. In addition, weld mechanical property data is presented for selected alloys as well as metallurgical analysis.

  6. Bifurcations of nonlinear ion acoustic travelling waves in the frame of a Zakharov-Kuznetsov equation in magnetized plasma with a kappa distributed electron

    International Nuclear Information System (INIS)

    Kumar Samanta, Utpal; Saha, Asit; Chatterjee, Prasanta

    2013-01-01

    Bifurcations of nonlinear propagation of ion acoustic waves (IAWs) in a magnetized plasma whose constituents are cold ions and kappa distributed electron are investigated using a two component plasma model. The standard reductive perturbation technique is used to derive the Zakharov-Kuznetsov (ZK) equation for IAWs. By using the bifurcation theory of planar dynamical systems to this ZK equation, the existence of solitary wave solutions and periodic travelling wave solutions is established. All exact explicit solutions of these travelling waves are determined. The results may have relevance in dense space plasmas

  7. Sustainability of Welding Process through Bobbin Friction Stir Welding

    Science.gov (United States)

    Sued, M. K.; Samsuri, S. S. M.; Kassim, M. K. A. M.; Nasir, S. N. N. M.

    2018-03-01

    Welding process is in high demand, which required a competitive technology to be adopted. This is important for sustaining the needs of the joining industries without ignoring the impact of the process to the environment. Friction stir welding (FSW) is stated to be benefitting the environment through low energy consumption, which cannot be achieved through traditional arc welding. However, this is not well documented, especially for bobbin friction stir welding (BFSW). Therefore, an investigation is conducted by measuring current consumption of the machine during the BFSW process. From the measurement, different phases of BFSW welding process and its electrical demand are presented. It is found that in general total energy in BFSW is about 130kW inclusive of all identified process phases. The phase that utilise for joint formation is in weld phase that used the highest total energy of 120kWs. The recorded total energy is still far below the traditional welding technology and the conventional friction stir welding (CFSW) energy demand. This indicates that BFSW technology with its vast benefit able to sustain the joining technology in near future.

  8. Enabling high speed friction stir welding of aluminum tailor welded blanks

    Science.gov (United States)

    Hovanski, Yuri

    Current welding technologies for production of aluminum tailor-welded blanks (TWBs) are utilized in low-volume and niche applications, and have yet to be scaled for the high-volume vehicle market. This study targeted further weight reduction, part reduction, and cost savings by enabling tailor-welded blank technology for aluminum alloys at high-volumes. While friction stir welding (FSW) has traditionally been applied at linear velocities less than one meter per minute, high volume production applications demand the process be extended to higher velocities more amenable to cost sensitive production environments. Unfortunately, weld parameters and performance developed and characterized at low to moderate welding velocities do not directly translate to high speed linear friction stir welding. Therefore, in order to facilitate production of high volume aluminum FSW components, parameters were developed with a minimum welding velocity of three meters per minute. With an emphasis on weld quality, welded blanks were evaluated for post-weld formability using a combination of numerical and experimental methods. Evaluation across scales was ultimately validated by stamping full-size production door inner panels made from dissimilar thickness aluminum tailor-welded blanks, which provided validation of the numerical and experimental analysis of laboratory scale tests.

  9. System and method for generating 3D images of non-linear properties of rock formation using surface seismic or surface to borehole seismic or both

    Science.gov (United States)

    Vu, Cung Khac; Nihei, Kurt Toshimi; Johnson, Paul A.; Guyer, Robert A.; Ten Cate, James A.; Le Bas, Pierre-Yves; Larmat, Carene S.

    2016-06-07

    A system and method of characterizing properties of a medium from a non-linear interaction are include generating, by first and second acoustic sources disposed on a surface of the medium on a first line, first and second acoustic waves. The first and second acoustic sources are controllable such that trajectories of the first and second acoustic waves intersect in a mixing zone within the medium. The method further includes receiving, by a receiver positioned in a plane containing the first and second acoustic sources, a third acoustic wave generated by a non-linear mixing process from the first and second acoustic waves in the mixing zone; and creating a first two-dimensional image of non-linear properties or a first ratio of compressional velocity and shear velocity, or both, of the medium in a first plane generally perpendicular to the surface and containing the first line, based on the received third acoustic wave.

  10. On the non-proportionality between wheel/rail contact forces and speed during wheelset passage over specific welds

    Science.gov (United States)

    Correa, Nekane; Vadillo, Ernesto G.; Santamaria, Javier; Blanco-Lorenzo, Julio

    2018-01-01

    This study investigates the influence on the wheel-rail contact forces of the running speed and the shape and position of weld defects along the track. For this purpose, a vertical dynamic model in the space domain is used. The model is obtained from the transformation between the domains of frequency and space using a Rational Fraction Polynomials (RFP) method, which is modified with multiobjective genetic algorithms in order to improve the fitting of track receptance and to assist integration during simulations. This produces a precise model with short calculation times, which is essential to this study. The wheel-rail contact is modelled using a non-linear Hertz spring. The contact forces are studied for several types of characteristic welds. The way in which forces vary as a function of weld position and running speed is studied for each type of weld. This paper studies some of the factors that affect the maximum forces when the vehicle moves over a rail weld, such as weld geometry, parametric excitation and contact stiffness. It is found that the maximum force in the wheel-rail contact when the vehicle moves over a weld is not always proportional to the running speed. The paper explains why it is not proportional in specific welds.

  11. Anomalous width variation of rarefactive ion acoustic solitary waves in the context of auroral plasmas

    Directory of Open Access Journals (Sweden)

    S. S. Ghosh

    2004-01-01

    Full Text Available The presence of dynamic, large amplitude solitary waves in the auroral regions of space is well known. Since their velocities are of the order of the ion acoustic speed, they may well be considered as being generated from the nonlinear evolution of ion acoustic waves. However, they do not show the expected width-amplitude correlation for K-dV solitons. Recent POLAR observations have actually revealed that the low altitude rarefactive ion acoustic solitary waves are associated with an increase in the width with increasing amplitude. This indicates that a weakly nonlinear theory is not appropriate to describe the solitary structures in the auroral regions. In the present work, a fully nonlinear analysis based on Sagdeev pseudopotential technique has been adopted for both parallel and oblique propagation of rarefactive solitary waves in a two electron temperature multi-ion plasma. The large amplitude solutions have consistently shown an increase in the width with increasing amplitude. The width-amplitude variation profile of obliquely propagating rarefactive solitary waves in a magnetized plasma have been compared with the recent POLAR observations. The width-amplitude variation pattern is found to fit well with the analytical results. It indicates that a fully nonlinear theory of ion acoustic solitary waves may well explain the observed anomalous width variations of large amplitude structures in the auroral region.

  12. Modeling the SAR Signature of Nonlinear Internal Waves

    National Research Council Canada - National Science Library

    Lettvin, Ellen E

    2008-01-01

    Nonlinear Internal Waves are pervasive globally, particularly in coastal waters. The currents and displacements associated with internal waves influence acoustic propagation and underwater navigation, as well as ocean transport and mixing...

  13. The Influence of Friction Stir Weld Tool Form and Welding Parameters on Weld Structure and Properties: Nugget Bulge in Self-Reacting Friction Stir Welds

    Science.gov (United States)

    Schneider, Judy; Nunes, Arthur C., Jr.; Brendel, Michael S.

    2010-01-01

    Although friction stir welding (FSW) was patented in 1991, process development has been based upon trial and error and the literature still exhibits little understanding of the mechanisms determining weld structure and properties. New concepts emerging from a better understanding of these mechanisms enhance the ability of FSW engineers to think about the FSW process in new ways, inevitably leading to advances in the technology. A kinematic approach in which the FSW flow process is decomposed into several simple flow components has been found to explain the basic structural features of FSW welds and to relate them to tool geometry and process parameters. Using this modelling approach, this study reports on a correlation between the features of the weld nugget, process parameters, weld tool geometry, and weld strength. This correlation presents a way to select process parameters for a given tool geometry so as to optimize weld strength. It also provides clues that may ultimately explain why the weld strength varies within the sample population.

  14. Mathematical modeling for prediction and optimization of TIG welding pool geometry

    Directory of Open Access Journals (Sweden)

    U. Esme

    2009-04-01

    Full Text Available In this work, nonlinear and multi-objective mathematical models were developed to determine the process parameters corresponding to optimum weld pool geometry. The objectives of the developed mathematical models are to maximize tensile load (TL, penetration (P, area of penetration (AP and/or minimize heat affected zone (HAZ, upper width (UW and upper height (UH depending upon the requirements.

  15. Oblique Modulation of Ion-Acoustic Waves in a Warm Plasma

    International Nuclear Information System (INIS)

    Xue Jukui; Tang Rongan

    2003-01-01

    The stability of oblique modulation of ion-acoustic waves in an unmagnetized warm plasma is studied. A nonlinear Schroedinger equation governing the slow modulation of the wave amplitude is derived. The effect of temperature on the oblique modulational instability of the ion-acoustic wave is investigated. It is found that the ion temperature significantly changes the domain of the modulational instability in the k-θ plane

  16. Fatigue damage evaluation of austenitic stainless steel using nonlinear ultrasonic waves in low cycle regime

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Jianfeng; Xuan, Fu-Zhen, E-mail: fzxuan@ecust.edu.cn [MOE Key Laboratory of Pressurized System and Safety, School of Mechanical and Power Engineering, East China University of Science and Technology, Shanghai 200237 (China)

    2014-05-28

    The interrupted low cycle fatigue test of austenitic stainless steel was conducted and the dislocation structure and fatigue damage was evaluated subsequently by using both transmission electron microscope and nonlinear ultrasonic wave techniques. A “mountain shape” correlation between the nonlinear acoustic parameter and the fatigue life fraction was achieved. This was ascribed to the generation and evolution of planar dislocation structure and nonplanar dislocation structure such as veins, walls, and cells. The “mountain shape” correlation was interpreted successfully by the combined contribution of dislocation monopole and dipole with an internal-stress dependent term of acoustic nonlinearity.

  17. Response of partially premixed flames to acoustic velocity and equivalence ratio perturbations

    Energy Technology Data Exchange (ETDEWEB)

    Kim, K.T.; Lee, J.G.; Quay, B.D.; Santavicca, D.A. [Center for Advanced Power Generation, Department of Mechanical and Nuclear Engineering, The Pennsylvania State University, University Park, PA (United States)

    2010-09-15

    This article describes an experimental investigation of the forced response of a swirl-stabilized partially premixed flame when it is subjected to acoustic velocity and equivalence ratio fluctuations. The flame's response is analyzed using phase-resolved CH{sup *} chemiluminescence images and flame transfer function (FTF) measurements, and compared with the response of a perfectly premixed flame under acoustic perturbations. The nonlinear response of the partially premixed flame is manifested by a partial extinction of the reaction zone, leading to rapid reduction of flame surface area. This nonlinearity, however, is observed only when the phase difference between the acoustic velocity and the equivalence ratio at the combustor inlet is close to zero. The condition, {delta}{phi}{sub {phi}}'-V'{approx}0 , indicates that reactant mixtures with high equivalence ratio impinge on the flame front with high velocity, inducing large fluctuations of the rate of heat release. It is found that the phase difference between the acoustic velocity and equivalence ratio nonuniformities is a key parameter governing the linear/nonlinear response of a partially premixed flame, and it is a function of modulation frequency, inlet velocity, fuel injection location, and fuel injector impedance. The results presented in this article will provide insight into the response of a partially premixed flame, which has not been well explored to date. (author)

  18. Automatic orbital GTAW welding: Highest quality welds for tomorrow's high-performance systems

    Science.gov (United States)

    Henon, B. K.

    1985-01-01

    Automatic orbital gas tungsten arc welding (GTAW) or TIG welding is certain to play an increasingly prominent role in tomorrow's technology. The welds are of the highest quality and the repeatability of automatic weldings is vastly superior to that of manual welding. Since less heat is applied to the weld during automatic welding than manual welding, there is less change in the metallurgical properties of the parent material. The possibility of accurate control and the cleanliness of the automatic GTAW welding process make it highly suitable to the welding of the more exotic and expensive materials which are now widely used in the aerospace and hydrospace industries. Titanium, stainless steel, Inconel, and Incoloy, as well as, aluminum can all be welded to the highest quality specifications automatically. Automatic orbital GTAW equipment is available for the fusion butt welding of tube-to-tube, as well as, tube to autobuttweld fittings. The same equipment can also be used for the fusion butt welding of up to 6 inch pipe with a wall thickness of up to 0.154 inches.

  19. Researches concerning the ultasonic energy influence on the resistence to the abrasive wear of loaded welded parts

    Directory of Open Access Journals (Sweden)

    Gh. Amza

    2013-01-01

    Full Text Available The researches presented in the paper refer to the effect of ultrasounds propagation in the liquid metal bath on the process of transferring the additive material through the electric arch and on the crystallization process, and all these effects are analyzed for loaded welded parts solicited at the abrasive wear. All these influences are conferred to these two basic phenomena due to the ultrasounds propagation in liquid environments, namely, ultra-acoustic cavitation and acceleration of the diffusion process. The results concerns the resistance to the wear obtained for the loaded parts through manual welding with electric arch and classically covered electrode and ultrasonically activated.

  20. Influence of Welding Process and Post Weld Heat Treatment on Microstructure and Pitting Corrosion Behavior of Dissimilar Aluminium Alloy Welds

    Science.gov (United States)

    Venkata Ramana, V. S. N.; Mohammed, Raffi; Madhusudhan Reddy, G.; Srinivasa Rao, K.

    2018-03-01

    Welding of dissimilar Aluminum alloy welds is becoming important in aerospace, shipbuilding and defence applications. In the present work, an attempt has been made to weld dissimilar aluminium alloys using conventional gas tungsten arc welding (GTAW) and friction stir welding (FSW) processes. An attempt was also made to study the effect of post weld heat treatment (T4 condition) on microstructure and pitting corrosion behaviour of these welds. Results of the present investigation established the differences in microstructures of the base metals in T4 condition and in annealed conditions. It is evident that the thickness of the PMZ is relatively more on AA2014 side than that of AA6061 side. In FS welds, lamellar like shear bands are well noticed on the top of the stir zone. The concentration profile of dissimilar friction stir weld in T4 condition revealed that no diffusion has taken place at the interface. Poor Hardness is observed in all regions of FS welds compared to that of GTA welds. Pitting corrosion resistance of the dissimilar FS welds in all regions was improved by post weld heat treatment.

  1. Experimental investigations of nonlinearities and destruction mechanisms of an experimental phospholipid-based ultrasound contrast agent.

    Science.gov (United States)

    Casciaro, Sergio; Palmizio Errico, Rosa; Errico, Rosa Palmizio; Conversano, Francesco; Demitri, Christian; Distante, Alessandro

    2007-02-01

    We sought to characterize the acoustical behavior of the experimental ultrasound contrast agent BR14 by determining the acoustic pressure threshold above which nonlinear oscillation becomes significant and investigating microbubble destruction mechanisms. We used a custom-designed in vitro setup to conduct broadband attenuation measurements at 3.5 MHz varying acoustic pressure (range, 50-190 kPa). We also performed granulometric analyses on contrast agent solutions to accurately measure microbubble size distribution and to evaluate insonification effects. Attenuation did not depend on acoustic pressure less than 100 kPa, indicating this pressure as the threshold for the appearance of microbubble nonlinear behavior. At the lowest excitation amplitude, attenuation increased during insonification, while, at higher excitation levels, the attenuation decreased over time, indicating microbubble destruction. The destruction rate changed with pressure amplitude suggesting different destruction mechanisms, as it was confirmed by granulometric analysis. Microbubbles showed a linear behavior until 100 kPa, whereas beyond this value significant nonlinearities occurred. Observed destruction phenomena seem to be mainly due to gas diffusion and bubble fragmentation mechanisms.

  2. A control system for uniform bead in fillet arc welding on tack welds

    International Nuclear Information System (INIS)

    Kim, Jae Woong; Lee, Jun Young

    2008-01-01

    Positioning a workpiece accurately and preventing weld distortion, tack welding is often adopted before main welding in the construction of welded structures. However, this tack weld deteriorates the final weld bead profile, so that the grinding process is usually performed for a uniform weld bead profile. In this study, a control system for uniform weld bead is proposed for the fillet arc welding on tack welds. The system consists of GMA welding machine, torch manipulator, laser vision sensor for measuring the tack weld size and the database for optimal welding conditions. Experiments have been performed for constructing the database and for evaluating the control capability of the system. It has been shown that the system has the capability to smooth the bead at the high level of quality

  3. Temperature dependence of acoustic harmonics generated by nonlinear ultrasound beam propagation in ex vivo tissue and tissue-mimicking phantoms.

    Science.gov (United States)

    Maraghechi, Borna; Kolios, Michael C; Tavakkoli, Jahan

    2015-01-01

    Hyperthermia is a cancer treatment technique that could be delivered as a stand-alone modality or in conjunction with chemotherapy or radiation therapy. Noninvasive and real-time temperature monitoring of the heated tissue improves the efficacy and safety of the treatment. A temperature-sensitive acoustic parameter is required for ultrasound-based thermometry. In this paper the amplitude and the energy of the acoustic harmonics of the ultrasound backscattered signal are proposed as suitable parameters for noninvasive ultrasound thermometry. A commercial high frequency ultrasound imaging system was used to generate and detect acoustic harmonics in tissue-mimicking gel phantoms and ex vivo bovine muscle tissues. The pressure amplitude and the energy content of the backscattered fundamental frequency (p1 and E1), the second (p2 and E2) and the third (p3 and E3) harmonics were detected in pulse-echo mode. Temperature was increased from 26° to 46 °C uniformly through both samples. The amplitude and the energy content of the harmonics and their ratio were measured and analysed as a function of temperature. The average p1, p2 and p3 increased by 69%, 100% and 283%, respectively as the temperature was elevated from 26° to 46 °C in tissue samples. In the same experiment the average E1, E2 and E3 increased by 163%, 281% and 2257%, respectively. A similar trend was observed in tissue-mimicking gel phantoms. The findings suggest that the harmonics generated due to nonlinear ultrasound beam propagation are highly sensitive to temperature and could potentially be used for noninvasive ultrasound tissue thermometry.

  4. Torque Measurement of Welding of Endplug-Endplate using Multi-pin Remote Welding System

    Energy Technology Data Exchange (ETDEWEB)

    Koo, Dae-Seo; Kim, Soo-Sung; Park, Geun-Il; Lee, Jung-Won; Song, Kee-Chan [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    2006-07-01

    As fuel bundles in PHWR irradiates, inner pressure in claddings of fuel rods increases owing to outer pressure and fission products of nuclear fissions. Because of leak possibility of welding between cladding and end plug, this welding part connects with safety of nuclear fuel rods. Because of importance of this welding part, weldability of end plug-cladding of nuclear fuel rods is continually researched. Welding method for research and commercialization is classified as melting, solid type welding or resistance welding. End plug cladding welding of nuclear fuel rods in PHWR takes advantage of resistance upset butt welding using multicycle mode. This method makes weld flash and shapes re-entrant corner owing to welding heat due to resistivity, contact resistance of cladding-end plug, and inelasticity deformation due to pressure. Welding part between cladding and end plug receives stresses and makes small cracks. In this study, remote welding system for multi-pin assembly was designed, fabricated and welding specimens of end plug-endplate were made using electrical resistance method. The torques of welding between end plug and endplate were measured. These results on welding current, pressure of main electrode and pressure of branch electrode were analyzed. Weldability between end plug and endplate was confirmed through metallographic examinations. In the future, optimal welding examinations due to welding current, welding pressure and welding time will be performed to improve weldability of end plug-endplate.

  5. Advantages of new micro-jet welding technology on weld microstructure control

    Directory of Open Access Journals (Sweden)

    Jan PIWNIK

    2013-01-01

    Full Text Available An innovative apparatus to welding process with micro-jet cooling of the weld made it possible to carry out technological tests, which have proved theoretical considerations about this problem. This project gives real opportunities for professional development in the field of welding with controlling the parameters of weld structure. These tests have proved that the new micro-jet technology has the potential for growth. It may be great achievement of welding technology in order to increase weld metal strength. The new technology with micro-jet cooling may have many practical applications in many fields, for example such as in the transport industry or to repair damaged metal elements. The advantages of the new device over the traditional system are the ability to control the structure of the weld, the weld mechanical performance increases and improve the quality of welded joints.

  6. Finite element modelling and characterization of friction welding on UNS S31803 duplex stainless steel joints

    Directory of Open Access Journals (Sweden)

    Mohammed Asif. M

    2015-12-01

    Full Text Available Solid state joining techniques are increasingly employed in joining duplex stainless steel materials due to their high integrity. Continuous drive friction welding is a solid state welding technique which is used to join similar and dissimilar materials. This joining technique is characterized by short cycle time, low heat input and narrow heat affected zones. The simulation becomes an important tool in friction welding because of short welding cycle. In the present work, a three dimensional non-linear finite element model was developed. The thermal history and axial shortening profiles were predicted using ANSYS, a software tool. This numerical model was validated using experimental results. The results show that the frictional heating stage of the process has more influence on temperature and upsetting stage has more impact on axial shortening. The knowledge of these parameters would lead to optimization of input parameters and improvement of design and machine tools.

  7. Nonreciprocity in the dynamics of coupled oscillators with nonlinearity, asymmetry, and scale hierarchy

    Science.gov (United States)

    Moore, Keegan J.; Bunyan, Jonathan; Tawfick, Sameh; Gendelman, Oleg V.; Li, Shuangbao; Leamy, Michael; Vakakis, Alexander F.

    2018-01-01

    In linear time-invariant dynamical and acoustical systems, reciprocity holds by the Onsager-Casimir principle of microscopic reversibility, and this can be broken only by odd external biases, nonlinearities, or time-dependent properties. A concept is proposed in this work for breaking dynamic reciprocity based on irreversible nonlinear energy transfers from large to small scales in a system with nonlinear hierarchical internal structure, asymmetry, and intentional strong stiffness nonlinearity. The resulting nonreciprocal large-to-small scale energy transfers mimic analogous nonlinear energy transfer cascades that occur in nature (e.g., in turbulent flows), and are caused by the strong frequency-energy dependence of the essentially nonlinear small-scale components of the system considered. The theoretical part of this work is mainly based on action-angle transformations, followed by direct numerical simulations of the resulting system of nonlinear coupled oscillators. The experimental part considers a system with two scales—a linear large-scale oscillator coupled to a small scale by a nonlinear spring—and validates the theoretical findings demonstrating nonreciprocal large-to-small scale energy transfer. The proposed study promotes a paradigm for designing nonreciprocal acoustic materials harnessing strong nonlinearity, which in a future application will be implemented in designing lattices incorporating nonlinear hierarchical internal structures, asymmetry, and scale mixing.

  8. Effect of Landau damping on kinetic Alfven and ion-acoustic solitary waves in a magnetized nonthermal plasma with warm ions

    International Nuclear Information System (INIS)

    Bandyopadhyay, Anup; Das, K.P.

    2002-01-01

    The evolution equations describing both kinetic Alfven wave and ion-acoustic wave in a nonthermal magnetized plasma with warm ions including weak nonlinearity and weak dispersion with the effect of Landau damping have been derived. These equations reduce to two coupled equations constituting the KdV-ZK (Korteweg-de Vries-Zakharov-Kuznetsov) equation for both kinetic Alfven wave and ion-acoustic wave, including an extra term accounting for the effect of Landau damping. When the coefficient of the nonlinear term of the evolution equation for ion-acoustic wave vanishes, the nonlinear behavior of ion-acoustic wave, including the effect of Landau damping, is described by two coupled equations constituting the modified KdV-ZK (MKdV-ZK) equation, including an extra term accounting for the effect of Landau damping. It is found that there is no effect of Landau damping on the solitary structures of the kinetic Alfven wave. Both the macroscopic evolution equations for the ion-acoustic wave admits solitary wave solutions, the former having a sech 2 profile and the latter having a sech profile. In either case, it is found that the amplitude of the ion-acoustic solitary wave decreases slowly with time

  9. TECHNOLOGICAL ISSUES IN MECHANISED FEED WIG/TIG WELDING SURFACING OF WELDING

    Directory of Open Access Journals (Sweden)

    BURCA Mircea

    2016-09-01

    manual welding tests in the light of using the process for welding surfacing being known that in such applications mechanised operations are recommended whenever possible given the latter strengths i.e. increased productivity and quality deposits. The research also aims at achieving a comparative a study between wire mechanised feed based WIG manual welding and the manual rod entry based manual welding in terms of geometry deposits, deposits aesthetics, operating technique, productivity, etc . In this regard deposits were made by means of two welding procedures, and subsequently welding surfacing was made with the optimum values of the welding parameters in this case.

  10. Welding Penetration Control of Fixed Pipe in TIG Welding Using Fuzzy Inference System

    Science.gov (United States)

    Baskoro, Ario Sunar; Kabutomori, Masashi; Suga, Yasuo

    This paper presents a study on welding penetration control of fixed pipe in Tungsten Inert Gas (TIG) welding using fuzzy inference system. The welding penetration control is essential to the production quality welds with a specified geometry. For pipe welding using constant arc current and welding speed, the bead width becomes wider as the circumferential welding of small diameter pipes progresses. Having welded pipe in fixed position, obviously, the excessive arc current yields burn through of metals; in contrary, insufficient arc current produces imperfect welding. In order to avoid these errors and to obtain the uniform weld bead over the entire circumference of the pipe, the welding conditions should be controlled as the welding proceeds. This research studies the intelligent welding process of aluminum alloy pipe 6063S-T5 in fixed position using the AC welding machine. The monitoring system used a charge-coupled device (CCD) camera to monitor backside image of molten pool. The captured image was processed to recognize the edge of molten pool by image processing algorithm. Simulation of welding control using fuzzy inference system was constructed to simulate the welding control process. The simulation result shows that fuzzy controller was suitable for controlling the welding speed and appropriate to be implemented into the welding system. A series of experiments was conducted to evaluate the performance of the fuzzy controller. The experimental results show the effectiveness of the control system that is confirmed by sound welds.

  11. Inspection of copper canisters for spent nuclear fuel by means of ultrasound. Ultrasonic imaging of EB weld, theory of harmonic imaging of welds, NDE of cast iron

    International Nuclear Information System (INIS)

    Stepinski, T.; Lingvall, F.; Ping Wu

    2001-07-01

    presented. The calculated results show how the harmonics evolve as the plane wave propagates. It should be noted that the work presented here is at its preliminary stage, the goal of the present and future work is to build a simulating tool for material harmonic imaging technology. The theory of phase conjugation is presented and different methods of wave phase conjugation (WPC) are reviewed and characterized in the third chapter. The ability of WPC to self-adaptive focus ultrasonic waves in inhomogeneous media makes it interesting in the application to the inspection of as EB welds. The WPC can be performed either in time or frequency domain. Time domain method, known as time reversal mirrors is reviewed in some detail with focus on its applications to NDT. Frequency domain techniques use nonlinear piezoelectric or magnetic materials. The choice of magneto-acoustic phase conjugation, performed in nonlinear magnetic ceramics as a candidate for the feasibility demonstration is motivated. Details of the preliminary experiment with high frequency NDE application (10 MHz) are presented. NDE methods suitable for the characterization of cast iron are reviewed in the fourth chapter. Two groups of methods that could be used in an industrial environment, those based on ultrasound and on eddy current measurement are presented in some detail. The review is focused on sensing the interaction of elastic waves with the microstructure of cast iron. It is explained how three different features of ultrasound, the sound velocity, the attenuation and the backscattering, can be used for the characterization

  12. Inspection of copper canisters for spent nuclear fuel by means of ultrasound. Ultrasonic imaging of EB weld, theory of harmonic imaging of welds, NDE of cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Stepinski, T.; Lingvall, F.; Ping Wu [Uppsala Univ. (Sweden). Dept. of Materials Science

    2001-07-01

    presented. The calculated results show how the harmonics evolve as the plane wave propagates. It should be noted that the work presented here is at its preliminary stage, the goal of the present and future work is to build a simulating tool for material harmonic imaging technology. The theory of phase conjugation is presented and different methods of wave phase conjugation (WPC) are reviewed and characterized in the third chapter. The ability of WPC to self-adaptive focus ultrasonic waves in inhomogeneous media makes it interesting in the application to the inspection of as EB welds. The WPC can be performed either in time or frequency domain. Time domain method, known as time reversal mirrors is reviewed in some detail with focus on its applications to NDT. Frequency domain techniques use nonlinear piezoelectric or magnetic materials. The choice of magneto-acoustic phase conjugation, performed in nonlinear magnetic ceramics as a candidate for the feasibility demonstration is motivated. Details of the preliminary experiment with high frequency NDE application (10 MHz) are presented. NDE methods suitable for the characterization of cast iron are reviewed in the fourth chapter. Two groups of methods that could be used in an industrial environment, those based on ultrasound and on eddy current measurement are presented in some detail. The review is focused on sensing the interaction of elastic waves with the microstructure of cast iron. It is explained how three different features of ultrasound, the sound velocity, the attenuation and the backscattering, can be used for the characterization.

  13. Versatile Friction Stir Welding/Friction Plug Welding System

    Science.gov (United States)

    Carter, Robert

    2006-01-01

    A proposed system of tooling, machinery, and control equipment would be capable of performing any of several friction stir welding (FSW) and friction plug welding (FPW) operations. These operations would include the following: Basic FSW; FSW with automated manipulation of the length of the pin tool in real time [the so-called auto-adjustable pin-tool (APT) capability]; Self-reacting FSW (SRFSW); SR-FSW with APT capability and/or real-time adjustment of the distance between the front and back shoulders; and Friction plug welding (FPW) [more specifically, friction push plug welding] or friction pull plug welding (FPPW) to close out the keyhole of, or to repair, an FSW or SR-FSW weld. Prior FSW and FPW systems have been capable of performing one or two of these operations, but none has thus far been capable of performing all of them. The proposed system would include a common tool that would have APT capability for both basic FSW and SR-FSW. Such a tool was described in Tool for Two Types of Friction Stir Welding (MFS- 31647-1), NASA Tech Briefs, Vol. 30, No. 10 (October 2006), page 70. Going beyond what was reported in the cited previous article, the common tool could be used in conjunction with a plug welding head to perform FPW or FPPW. Alternatively, the plug welding head could be integrated, along with the common tool, into a FSW head that would be capable of all of the aforementioned FSW and FPW operations. Any FSW or FPW operation could be performed under any combination of position and/or force control.

  14. Nonlinear Coherent Structures, Microbursts and Turbulence

    Science.gov (United States)

    Lakhina, G. S.

    2015-12-01

    Nonlinear waves are found everywhere, in fluids, atmosphere, laboratory, space and astrophysical plasmas. The interplay of nonlinear effects, dispersion and dissipation in the medium can lead to a variety of nonlinear waves and turbulence. Two cases of coherent nonlinear waves: chorus and electrostatic solitary waves (ESWs) and their impact on modifying the plasma medium are discussed. Chorus is a right-hand, circularly-polarized electromagnetic plane wave. Dayside chorus is a bursty emission composed of rising frequency "elements" with duration of ~0.1 to 1.0 s. Each element is composed of coherent subelements with durations of ~1 to 100 ms or more. The cyclotron resonant interaction between energetic electrons and the coherent chorus waves is studied. An expression for the pitch angle transport due to this interaction is derived considering a Gaussian distribution for the time duration of the chorus elements. The rapid pitch scattering can provide an explanation for the ionospheric microbursts of ~0.1 to 0.5 s in bremsstrahlung x-rays formed by ~10-100 keV precipitating electrons. On the other hand, the ESWs are observed in the electric field component parallel to the background magnetic field, and are usually bipolar or tripolar. Generation of coherent ESWs has been explained in terms of nonlinear fluid models of ion- and electron-acoustic solitons and double layers (DLs) based on Sagdeev pseudopotential technique. Fast Fourier transform of electron- and ion-acoustic solitons/DLs produces broadband wave spectra which can explain the properties of the electrostatic turbulence observed in the magnetosheath and plasma sheet boundary layer, and in the solar wind, respectively.

  15. Effect of Welding Parameters on Dilution and Weld Bead Geometry in Cladding

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The effect of pulsed gas metal arc welding (GMAW) variables on the dilution and weld bead geometry in cladding X65 pipeline steel with 316L stainless steel was studied. Using a full factorial method, a series of experiments were carried out to know the effect of wire feed rate, welding speed, distance between gas nozzle and plate, and the vertical angle of welding on dilution and weld bead geometry. The findings indicate that the dilution of weld metal and its dimension i.e. width, height and depth increase with the feed rate, but the contact angle of the bead decreases first and then increases. Meantime, welding speed has an opposite effect except for dilution. There is an interaction effect between welding parameters at the contact angle. The results also show forehand welding or decreasing electrode extension decrease the angle of contact. Finally,a mathematical model is contrived to highlight the relationship between welding variables with dilution and weld bead geometry.

  16. Electron acoustic vortices in the presence of inhomogeneous current

    Energy Technology Data Exchange (ETDEWEB)

    Haque, Q; Masood, W; Saleem, H [Theoretical Plasma Physics Division, PINSTECH, P O Nilore, Islamabad (Pakistan)], E-mail: qamar@pinstech.org.pk

    2008-03-15

    Linear and nonlinear dynamics of an electron acoustic wave in an inhomogeneous magnetized plasma are studied in the presence of non-uniform background current. The modified Rayleigh instability condition is found due to shear in the magnetic field and the current. A nonlinear stationary solution is also obtained in the form of tripolar vortices. The relevance of the present study to auroral and magnetotail plasmas is pointed out.

  17. Modeling of welded bead profile for rapid prototyping by robotic MAG welding

    Institute of Scientific and Technical Information of China (English)

    CAO Yong; ZHU Sheng; WANG Tao; WANG Wanglong

    2009-01-01

    As a deposition technology, robotic metal active gas(MAG) welding has shown new promise for rapid prototyping (RP) of metallic parts. During the process of metal forming using robotic MAG welding, sectional profile of single-pass welded bead is critical to formed accuracy and quality of metal pans. In this paper, the experiments of single-pass welded bead for rapid prototyping using robotic MAG welding were carried out. The effect of some edge detectors on the cross-sectional edge of welded bead was discussed and curve fitting was applied using leat square fitting. Consequently, the mathematical model of welded bead profile was developed. The experimental results show that good shape could be obtained under suitable welding parameters. Canny operawr is suitable to edge detection of welded bead profile, and the mathematical model of welded bead profile developed is approximately parabola.

  18. Fusion welding process

    Science.gov (United States)

    Thomas, Kenneth C.; Jones, Eric D.; McBride, Marvin A.

    1983-01-01

    A process for the fusion welding of nickel alloy steel members wherein a ferrite containing pellet is inserted into a cavity in one member and melted by a welding torch. The resulting weld nugget, a fusion of the nickel containing alloy from the members to be welded and the pellet, has a composition which is sufficiently low in nickel content such that ferrite phases occur within the weld nugget, resulting in improved weld properties. The steel alloys encompassed also include alloys containing carbon and manganese, considered nickel equivalents.

  19. Self excitation of second harmonic ion-acoustic waves in a weakly magnetized plasma

    International Nuclear Information System (INIS)

    Tsukabayashi, I.; Yagishita, T.; Nakamura, Y.

    1994-01-01

    Electrostatic ion-acoustic waves in a weakly magnetized plasma are investigated experimentally. It is observed that finite amplitudes ion acoustic waves excite a new second harmonic wave train behind the initial ion waves excite a new second harmonic wave train behind the initial ion waves in a parallel magnetic field. The excitation of higher harmonic waves can be explained by non-linearity of finite amplitude ion-acoustic waves. The newly excited second harmonics waves satisfy a dispersion relation of the ion-acoustic waves. (author). 3 refs, 5 figs

  20. Time-Sliced Perturbation Theory II: Baryon Acoustic Oscillations and Infrared Resummation

    CERN Document Server

    Blas, Diego; Ivanov, Mikhail M.; Sibiryakov, Sergey

    2016-01-01

    We use time-sliced perturbation theory (TSPT) to give an accurate description of the infrared non-linear effects affecting the baryonic acoustic oscillations (BAO) present in the distribution of matter at very large scales. In TSPT this can be done via a systematic resummation that has a simple diagrammatic representation and does not involve uncontrollable approximations. We discuss the power counting rules and derive explicit expressions for the resummed matter power spectrum up to next-to leading order and the bispectrum at the leading order. The two-point correlation function agrees well with N-body data at BAO scales. The systematic approach also allows to reliably assess the shift of the baryon acoustic peak due to non-linear effects.

  1. Steerable sound transport in a 3D acoustic network

    Science.gov (United States)

    Xia, Bai-Zhan; Jiao, Jun-Rui; Dai, Hong-Qing; Yin, Sheng-Wen; Zheng, Sheng-Jie; Liu, Ting-Ting; Chen, Ning; Yu, De-Jie

    2017-10-01

    Quasi-lossless and asymmetric sound transports, which are exceedingly desirable in various modern physical systems, are almost always based on nonlinear or angular momentum biasing effects with extremely high power levels and complex modulation schemes. A practical route for the steerable sound transport along any arbitrary acoustic pathway, especially in a three-dimensional (3D) acoustic network, can revolutionize the sound power propagation and the sound communication. Here, we design an acoustic device containing a regular-tetrahedral cavity with four cylindrical waveguides. A smaller regular-tetrahedral solid in this cavity is eccentrically emplaced to break spatial symmetry of the acoustic device. The numerical and experimental results show that the sound power flow can unimpededly transport between two waveguides away from the eccentric solid within a wide frequency range. Based on the quasi-lossless and asymmetric transport characteristic of the single acoustic device, we construct a 3D acoustic network, in which the sound power flow can flexibly propagate along arbitrary sound pathways defined by our acoustic devices with eccentrically emplaced regular-tetrahedral solids.

  2. Nonlinear waveform distortion and shock formation in the near field of a continuous wave piston source

    Science.gov (United States)

    Sapozhnikov, Oleg A.; Khokhlova, Vera A.; Cathignol, Dominique

    2004-05-01

    A classical effect of nonlinear acoustics is that a plane sinusoidal acoustic wave propagating in a nonlinear medium transforms to a sawtooth wave with one shock per cycle. However, the waveform evolution can be quite different in the near field of a plane source due to diffraction. Previous numerical simulations of nonlinear acoustic waves in the near field of a circular piston source predict the development of two shocks per wave cycle [Khokhlova et al., J. Acoust. Soc. Am. 110, 95-108 (2001)]. Moreover, at some locations the peak pressure may be up to 4 times the source amplitude. The motivation of this work was to experimentally verify and further explain the phenomena of the nonlinear waveform distortion. Measurements were conducted in water with a 47-mm-diameter unfocused transducer, working at 1-MHz frequency. For pressure amplitudes higher than 0.5 MPa, two shocks per cycle were observed in the waveform beyond the last minimum of the fundamental harmonic amplitude. With the increase of the observation distance, these two shocks collided and formed one shock (per cycle), i.e., the waveform developed into the classical sawtooth wave. The experimental results were in a very good agreement with the modeling based on the Khokhlov-Zabolotskaya-Kuznetsov (KZK) equation.

  3. In situ nonlinear ultrasonic technique for monitoring microcracking in concrete subjected to creep and cyclic loading.

    Science.gov (United States)

    Kim, Gun; Loreto, Giovanni; Kim, Jin-Yeon; Kurtis, Kimberly E; Wall, James J; Jacobs, Laurence J

    2018-08-01

    This research conducts in situ nonlinear ultrasonic (NLU) measurements for real time monitoring of load-induced damage in concrete. For the in situ measurements on a cylindrical specimen under sustained load, a previously developed second harmonic generation (SHG) technique with non-contact detection is adapted to a cylindrical specimen geometry. This new setup is validated by demonstrating that the measured nonlinear Rayleigh wave signals are equivalent to those in a flat half space, and thus the acoustic nonlinearity parameter, β can be defined and interpreted in the same way. Both the acoustic nonlinearity parameter and strain are measured to quantitatively assess the early-age damage in a set of concrete specimens subjected to either 25 days of creep, or 11 cycles of cyclic loading at room temperature. The experimental results show that the acoustic nonlinearity parameter is sensitive to early-stage microcrack formation under both loading conditions - the measured β can be directly linked to the accumulated microscale damage. This paper demonstrates the potential of NLU for the in situ monitoring of mechanical load-induced microscale damage in concrete components. Copyright © 2018 Elsevier B.V. All rights reserved.

  4. MAG narrow gap welding - an economic way to minimize welding expenses

    International Nuclear Information System (INIS)

    Kast, W.; Scholz, E.; Weyland, F.

    1982-01-01

    The thicker structural components are, the more important it is to take measures to reduce the volume of the weld. The welding process requiring the smallest possible weld section is the so-called narrow gap process. In submerged arc narrow gap welding as well as in MAG narrow gap welding different variants are imaginable, some of them already in practical use. With regard to efficiency and weld quality an optimum variant of the MAG narrow gap welding process is described. It constitutes a two wire system in which two wire electrodes of 1.2 mm diameter are arranged one behind the other. In order to avoid lack of fusion, the wire guides are slightly pointed towards each groove face. Thus, by inclining the two arcs burning one behind the other in the direction of weld progress, it is achieved that two separately solidifying weld pools and two beads per layer are simultaneously formed. Welding parameters are selected in such a way that a heat input of 16-20 kJ/cm and a deposition rate of 11-16 kgs/h are obtained. In spite of this comparatively high deposition rate, good impact values are found both in the weld and HAZ (largely reduced coarse-grain zone) which is due to an optimum weld build-up. With the available welding equipment the process can be applied to structural members having a thickness of 40-400 mm. The width of gap is 13 mm (root section) with a bevel angle of 1 0 . As filler metal, basic flux-cored wires are used which, depending on the base metal to be welded and the required tensile properties, can be of the Mn-, MnMo-, MnCrMo-, MnNi-, or MnNiMo-alloyed types. (orig.)

  5. Advanced Welding Applications

    Science.gov (United States)

    Ding, Robert J.

    2010-01-01

    Some of the applications of advanced welding techniques are shown in this poster presentation. Included are brief explanations of the use on the Ares I and Ares V launch vehicle and on the Space Shuttle Launch vehicle. Also included are microstructural views from four advanced welding techniques: Variable Polarity Plasma Arc (VPPA) weld (fusion), self-reacting friction stir welding (SR-FSW), conventional FSW, and Tube Socket Weld (TSW) on aluminum.

  6. WELDING METHOD

    Science.gov (United States)

    Cornell, A.A.; Dunbar, J.V.; Ruffner, J.H.

    1959-09-29

    A semi-automatic method is described for the weld joining of pipes and fittings which utilizes the inert gasshielded consumable electrode electric arc welding technique, comprising laying down the root pass at a first peripheral velocity and thereafter laying down the filler passes over the root pass necessary to complete the weld by revolving the pipes and fittings at a second peripheral velocity different from the first peripheral velocity, maintaining the welding head in a fixed position as to the specific direction of revolution, while the longitudinal axis of the welding head is disposed angularly in the direction of revolution at amounts between twenty minutas and about four degrees from the first position.

  7. Friction stir welding tool and process for welding dissimilar materials

    Science.gov (United States)

    Hovanski, Yuri; Grant, Glenn J; Jana, Saumyadeep; Mattlin, Karl F

    2013-05-07

    A friction stir welding tool and process for lap welding dissimilar materials are detailed. The invention includes a cutter scribe that penetrates and extrudes a first material of a lap weld stack to a preselected depth and further cuts a second material to provide a beneficial geometry defined by a plurality of mechanically interlocking features. The tool backfills the interlocking features generating a lap weld across the length of the interface between the dissimilar materials that enhances the shear strength of the lap weld.

  8. Syllabus in Trade Welding.

    Science.gov (United States)

    New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

    The syllabus outlines material for a course two academic years in length (minimum two and one-half hours daily experience) leading to entry-level occupational ability in several welding trade areas. Fourteen units covering are welding, gas welding, oxyacetylene welding, cutting, nonfusion processes, inert gas shielded-arc welding, welding cast…

  9. Numerical simulation of gas metal arc welding parametrical study

    International Nuclear Information System (INIS)

    Szanto, M.; Gilad, I.; Shai, I.; Quinn, T.P.

    2002-01-01

    The Gas Metal Arc Welding (GMAW) is a widely used welding process in the industry. The process variables are usually determined through extensive experiments. Numerical simulation, reduce the cost and extends the understanding of the process. In the present work, a versatile model for numerical simulation of GMAW is presented. The model provides the basis for fundamental understanding of the process. The model solves the magneto-hydrodynamic equations for the flow and temperature fields of the molten electrode and the plasma simultaneously, to form a fully coupled model. A commercial CFD code was extended to include the effects of radiation, Lorentz forces, Joule heating and thermoelectric effects. The geometry of the numerical model assembled to fit an experimental apparatus. To demonstrate the method, an aluminum electrode was modeled in a pure argon arc. Material properties and welding parameters are the input variables in the numerical model. In a typical process, the temperature distribution of the plasma is over 15000 K, resulting high non-linearity of the material properties. Moreover, there is high uncertainty in the available property data, at that range of temperatures. Therefore, correction factors were derived for the material properties to adjust between the numerical and the experimental results. Using the compensated properties, parametric study was performed. The effects of the welding parameters on the process, such the working voltage, electrode feed rate and shielding gas flow, were derived. The principal result of the present work is the ability to predict, by numerical simulation, the mode, size and frequency of the metal transferred from the electrode, which is the main material and energy source for the welding pool in GMAW

  10. The effect of high level multi-tone excitation on the acoustic properties of perforates and liner samples

    OpenAIRE

    Bodén, Hans

    2012-01-01

    This paper discusses the effect of high level multi-tone acoustic excitation on the acoustic properties of perforates and liner samples. It is based on a large experimental study of the nonlinear properties of these types of samples without mean grazing or bias flow. It is known from previous studies that high level acoustic excitation at one frequency will change the acoustic impedance of perforates at other frequencies, thereby changing the boundary condition seen by the acoustic waves. Thi...

  11. Latest MIG, TIG arc-YAG laser hybrid welding systems for various welding products

    Science.gov (United States)

    Ishide, Takashi; Tsubota, Shuho; Watanabe, Masao

    2003-03-01

    Laser welding is capable of high-efficiency low-strain welding, and so its applications are started to various products. We have also put the high-power YAG laser of up to 10 kW to practical welding use for various products. On the other hand the weakest point of this laser welding is considered to be strict in the welding gap aiming allowance. In order to solve this problem, we have developed hybrid welding of TIG, MIG arc and YAG laser, taking the most advantages of both the laser and arc welding. Since the electrode is coaxial to the optical axis of the YAG laser in this process, it can be applied to welding of various objects. In the coaxial MIG, TIG-YAG welding, in order to make irradiation positions of the YAG laser beams having been guided in a wire or an electrode focused to the same position, the beam transmitted in fibers is separated to form a space between the separated beams, in which the laser is guided. With this method the beam-irradiating area can be brought near or to the arc-generating point. This enables welding of all directions even for the member of a three-dimensional shape. This time we carried out welding for various materials and have made their welding of up to 1 mm or more in welding groove gap possible. We have realized high-speed 1-pass butt welding of 4m/min in welding speed with the laser power of 3 kW for an aluminum alloy plate of approximately 4 mm thick. For a mild steel plate also we have realized butt welding of 1m/min with 5 kW for 6 mm thick. Further, in welding of stainless steel we have shown its welding possibility, by stabilizing the arc with the YAG laser in the welding atmosphere of pure argon, and shown that this welding is effective in high-efficiency welding of various materials. Here we will report the fundamental welding performances and applications to various objects for the coaxial MIG, TIG-YAG welding we have developed.

  12. Ultrasonic testing of austenitic welds and its dependency on the welding process

    International Nuclear Information System (INIS)

    Tabatabaeipour, S.M.; Honarvar, F.

    2009-01-01

    This paper describes the ultrasonic testing of austenitic welds prepared by two different welding processes. The tests were carried out by the ultrasonic Time-of-Flight Diffraction (ToFD) technique. Shielded Metal Arc Welding (SMAW) and Gas Tungsten Arc Welding (GTAW) are the welding processes used for preparing the specimens. Identical artificial defects were implanted in both welds during the welding process. Both specimens were examined by the ToFD technique under similar conditions. Metallographic images were also obtained from the cross sectional plane of both the SMA and GTA welds. These images show that the grain orientation in the two welded specimens are different. D-scan images obtained by the ToFD technique from these welds indicates that inspecting the specimens prepared by the SMAW process is easier than the one made by the GTAW process. The results also show that the D-scan images cannot reveal the small vertical drilled holes implanted in the specimens. (author)

  13. Friction Stir Welding of Tapered Thickness Welds Using an Adjustable Pin Tool

    Science.gov (United States)

    Adams, Glynn; Venable, Richard; Lawless, Kirby

    2003-01-01

    Friction stir welding (FSW) can be used for joining weld lands that vary in thickness along the length of the weld. An adjustable pin tool mechanism can be used to accomplish this in a single-pass, full-penetration weld by providing for precise changes in the pin length relative to the shoulder face during the weld process. The difficulty with this approach is in accurately adjusting the pin length to provide a consistent penetration ligament throughout the weld. The weld technique, control system, and instrumentation must account for mechanical and thermal compliances of the tooling system to conduct tapered welds successfully. In this study, a combination of static and in-situ measurements, as well as active control, is used to locate the pin accurately and maintain the desired penetration ligament. Frictional forces at the pin/shoulder interface were a source of error that affected accurate pin position. A traditional FSW pin tool design that requires a lead angle was used to join butt weld configurations that included both constant thickness and tapered sections. The pitch axis of the tooling was fixed throughout the weld; therefore, the effective lead angle in the tapered sections was restricted to within the tolerances allowed by the pin tool design. The sensitivity of the FSW process to factors such as thickness offset, joint gap, centerline offset, and taper transition offset were also studied. The joint gap and the thickness offset demonstrated the most adverse affects on the weld quality. Two separate tooling configurations were used to conduct tapered thickness welds successfully. The weld configurations included sections in which the thickness decreased along the weld, as well as sections in which the thickness increased along the weld. The data presented here include weld metallography, strength data, and process load data.

  14. The technology and welding joint properties of hybrid laser-tig welding on thick plate

    Science.gov (United States)

    Shenghai, Zhang; Yifu, Shen; Huijuan, Qiu

    2013-06-01

    The technologies of autogenous laser welding and hybrid laser-TIG welding are used on thick plate of high strength lower alloy structural steel 10CrNiMnMoV in this article. The unique advantages of hybrid laser-TIG welding is summarized by comparing and analyzing the process parameters and welding joints of autogenous laser welding laser welding and hybrid laser-TIG welding. With the optimal process parameters of hybrid welding, the good welding joint without visible flaws can be obtained and its mechanical properties are tested according to industry standards. The results show that the hybrid welding technology has certain advantages and possibility in welding thick plates. It can reduce the demands of laser power, and it is significant for lowering the aspect ratio of weld during hybrid welding, so the gas in the molten pool can rise and escape easily while welding thick plates. Therefore, the pores forming tendency decreases. At the same time, hybrid welding enhances welding speed, and optimizes the energy input. The transition and grain size of the microstructure of hybrid welding joint is better and its hardness is higher than base material. Furthermore, its tensile strength and impact toughness is as good as base material. Consequently, the hybrid welding joint can meet the industry needs completely.

  15. Vortex formation at the open end of an acoustic waveguide

    Science.gov (United States)

    Martinez Del Rio, Leon; Rendon, Pablo L.; Malaga, Carlos; Zenit, Roberto

    2017-11-01

    For high enough levels of acoustic pressure inside a cylindrical tube, a nonlinear mechanism is responsible for the formation of annular vortices at the open end of the tube, which results in energy loss. Higher sound pressure levels in the tube lead, in turn, to larger values of the acoustic velocity at the exit, and thus to higher Reynolds numbers. It has been observed [Buick et al., 2011] that, provided the magnitude of the acoustic velocity is large enough, two nonlinear regimes are possible: in the first regime, the vorticity appears only in the immediate vicinity of the tube; for higher velocities, vortex rings are formed at the open end of the tube and are advected outwards. We use a Lattice Boltzmann Method (LBM) to simulate the velocity and the pressure fields at the exit of the tube in 3D, with Reynolds numbers based on the acoustic boundary layer thickness 18 >Rδ > 1.8 . We also conduct experiments with phase-locked particle image velocimetry (PL-PIV) 2D within a range of 25.5 >Rδ > 10.2 . Experimental and numerical results are compared for a range of Womersley numbers. The effects of varying both the tube geometry and the end shape are addressed.

  16. Effects of post weld heat treatment and weld overlay on the residual stress and mechanical properties in dissimilar metal weld

    International Nuclear Information System (INIS)

    Campos, Wagner R.C.; Ribeiro, Vladimir S.; Vilela, Alisson H.F.; Almeida, Camila R.O.; Rabello, Emerson G.

    2017-01-01

    The object of this work is a dissimilar metal weld (DMW) pipe joint between carbon steel (A-106 Gr B) and stainless steel (A-312 TP316L) pipes and filler metals of Nickel alloy (82/182), which find wide application in the field of chemical, oil, petroleum industries, fossil fuel and nuclear power plant. A lot of the failures that have occurred in dissimilar metal welded are affected greatly by residual stresses. Residual stress is often a cause of premature failure of critical components under normal operation of welded components. Several methods have been tested and developed for removing the tensile residual stresses. The aim of the methods is to reduce the tensile stress state or to create compressive stresses at a predefined area, such as the inner surface of a welded pipe joint. Post weld heat treatment (PWHT) and weld overlay (WOL) are two of the residual stress mitigation methods which reduce the tensile residual stress, create compressive stresses and arrest crack initiation and crack growth. The technique used to substantially minimized or eliminated this failure development in the root weld is the post weld heat treatments (stress relief heat treatment) or the weld overlay. In this work was studied the effectiveness in reducing internal residual stress in dissimilar metal welded pipe joints subjected to post weld heat treatment and weld overlay, measurement by hole-drilling strain-gage method of stress relaxation. Also held was mechanical characterization of the welded pipe joint itself. (author)

  17. Effects of post weld heat treatment and weld overlay on the residual stress and mechanical properties in dissimilar metal weld

    Energy Technology Data Exchange (ETDEWEB)

    Campos, Wagner R.C.; Ribeiro, Vladimir S.; Vilela, Alisson H.F.; Almeida, Camila R.O.; Rabello, Emerson G., E-mail: wrcc@cdtn.br, E-mail: camilarezende.cr@gmail.com, E-mail: egr@cdtn.br, E-mail: vladimirsoler@hotmail.com, E-mail: ahfv02@outlook.com [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2017-07-01

    The object of this work is a dissimilar metal weld (DMW) pipe joint between carbon steel (A-106 Gr B) and stainless steel (A-312 TP316L) pipes and filler metals of Nickel alloy (82/182), which find wide application in the field of chemical, oil, petroleum industries, fossil fuel and nuclear power plant. A lot of the failures that have occurred in dissimilar metal welded are affected greatly by residual stresses. Residual stress is often a cause of premature failure of critical components under normal operation of welded components. Several methods have been tested and developed for removing the tensile residual stresses. The aim of the methods is to reduce the tensile stress state or to create compressive stresses at a predefined area, such as the inner surface of a welded pipe joint. Post weld heat treatment (PWHT) and weld overlay (WOL) are two of the residual stress mitigation methods which reduce the tensile residual stress, create compressive stresses and arrest crack initiation and crack growth. The technique used to substantially minimized or eliminated this failure development in the root weld is the post weld heat treatments (stress relief heat treatment) or the weld overlay. In this work was studied the effectiveness in reducing internal residual stress in dissimilar metal welded pipe joints subjected to post weld heat treatment and weld overlay, measurement by hole-drilling strain-gage method of stress relaxation. Also held was mechanical characterization of the welded pipe joint itself. (author)

  18. Ground-based acoustic parametric generator impact on the atmosphere and ionosphere in an active experiment

    Directory of Open Access Journals (Sweden)

    Y. G. Rapoport

    2017-01-01

    Full Text Available We develop theoretical basics of active experiments with two beams of acoustic waves, radiated by a ground-based sound generator. These beams are transformed into atmospheric acoustic gravity waves (AGWs, which have parameters that enable them to penetrate to the altitudes of the ionospheric E and F regions where they influence the electron concentration of the ionosphere. Acoustic waves are generated by the ground-based parametric sound generator (PSG at the two close frequencies. The main idea of the experiment is to design the output parameters of the PSG to build a cascade scheme of nonlinear wave frequency downshift transformations to provide the necessary conditions for their vertical propagation and to enable penetration to ionospheric altitudes. The PSG generates sound waves (SWs with frequencies f1 = 600 and f2 = 625 Hz and large amplitudes (100–420 m s−1. Each of these waves is modulated with the frequency of 0.016 Hz. The novelty of the proposed analytical–numerical model is due to simultaneous accounting for nonlinearity, diffraction, losses, and dispersion and inclusion of the two-stage transformation (1 of the initial acoustic waves to the acoustic wave with the difference frequency Δf = f2 − f1 in the altitude ranges 0–0.1 km, in the strongly nonlinear regime, and (2 of the acoustic wave with the difference frequency to atmospheric acoustic gravity waves with the modulational frequency in the altitude ranges 0.1–20 km, which then reach the altitudes of the ionospheric E and F regions, in a practically linear regime. AGWs, nonlinearly transformed from the sound waves, launched by the two-frequency ground-based sound generator can increase the transparency of the ionosphere for the electromagnetic waves in HF (MHz and VLF (kHz ranges. The developed theoretical model can be used for interpreting an active experiment that includes the PSG impact on the atmosphere–ionosphere system

  19. On use of weld zone temperatures for online monitoring of weld quality in friction stir welding of naturally aged aluminium alloys

    International Nuclear Information System (INIS)

    Imam, Murshid; Biswas, Kajal; Racherla, Vikranth

    2013-01-01

    Highlights: • FSWs for 6063-T4 AA are done at different process parameters and sheet thicknesses. • Weld nugget zone and heat affected zone temperatures are monitored for each case. • Microstructural and mechanical characterisation of welds is done in all cases. • Weld ductility is found to be particularly sensitive to weld zone temperatures. • Strong correlation is found between WNZ and HAZ temperatures and weld properties. - Abstract: 6063-T4 aluminium alloy sheets of 3 and 6 mm thicknesses were friction stir butt welded using a square tool pin at a wide range of tool rotational speeds. Properties of obtained welds were characterised using tensile tests, optical micrographs, X-ray diffraction, and transmission electron microscopy. Shape, size, and distribution of precipitates in weld zones, and strength and ductility of welds were seen to directly correlate with peak temperatures in weld nugget and heat affected zones, independent of sheet thickness. In addition, fluctuations in measured temperature profiles, for 3 mm sheets, were seen to correlate with an increase in scatter of weld nugget zone properties for 3 mm sheets. Optimal weld strength and ductility were obtained for peak weld nugget zone temperatures of around 450 °C and corresponding peak heat affected zone temperatures of around 360–380 °C. Results obtained suggest that, at least for naturally aged aluminium alloys, nature of temperature evolution and magnitudes of peak temperatures in weld nugget and heat affected zones provide information on uniformity of properties in weld zones, overaging of heat affected zones, and formation of tunnel defects from improper material mixing at low weld zone temperatures

  20. Measuring weld heat to evaluate weld integrity

    Energy Technology Data Exchange (ETDEWEB)

    Schauder, V., E-mail: schauder@hks-prozesstechnik.de [HKS-Prozesstechnik GmbH, Halle (Germany)

    2015-11-15

    Eddy current and ultrasonic testing are suitable for tube and pipe mills and have been used for weld seam flaw detection for decades, but a new process, thermography, is an alternative. By measuring the heat signature of the weld seam as it cools, it provides information about weld integrity at and below the surface. The thermal processes used to join metals, such as plasma, induction, laser, and gas tungsten arc welding (GTAW), have improved since they were developed, and they get better with each passing year. However, no industrial process is perfect, so companies that conduct research in flaw detection likewise continue to develop and improve the technologies used to verify weld integrity: ultrasonic testing (UT), eddy current testing (ET), hydrostatic, X-ray, magnetic particle, and liquid penetrant are among the most common. Two of these are used for verifying the integrity of the continuous welds such as those used on pipe and tube mills: UT and ET. Each uses a transmitter to send waves of ultrasonic energy or electrical current through the material and a receiver (probe) to detect disturbances in the flow. The two processes often are combined to capitalize on the strengths of each. While ET is good at detecting flaws at or near the surface, UT penetrates the material, detecting subsurface flaws. One drawback is that sound waves and electrical current waves have a specific direction of travel, or an alignment. A linear defect that runs parallel to the direction of travel of the ultrasonic sound wave or a flaw that is parallel to the coil winding direction of the ET probe can go undetected. A second drawback is that they don't detect cold welds. An alternative process, thermography, works in a different fashion: It monitors the heat of the material as the weld cools. Although it measures the heat at the surface, the heat signature provides clues about cooling activity deep in the material, resulting in a thorough assessment of the weld's integrity It

  1. The effect of post-welding conditions in friction stir welds: From weld simulation to Ductile Failure

    DEFF Research Database (Denmark)

    Hattel, Jesper Henri; Nielsen, Kim Lau; Tutum, Cem Celal

    2012-01-01

    software ANSYS, a thermo-mechanical model is employed to predict the thermally induced stresses and strains during welding, while an in-house finite element code is used to study the plastic flow localization and failure in a subsequent structural analysis. The coupling between the two models is made......The post-welding stress state, strain history and material conditions of friction stir welded joints are often strongly idealized when used in subsequent modeling analyses, typically by neglecting one or more of the features above. But, it is obvious that the conditions after welding do influence......, showed the largest influence of the post-welding conditions, even though significant relaxation of the residual stress state was predicted....

  2. Nitrogen And Oxygen Amount In Weld After Welding With Micro-Jet Cooling

    Directory of Open Access Journals (Sweden)

    Węgrzyn T.

    2015-06-01

    Full Text Available Micro-jet cooling after welding was tested only for MIG welding process with argon, helium and nitrogen as a shielded gases. A paper presents a piece of information about nitrogen and oxygen in weld after micro-jet cooling. There are put down information about gases that could be chosen both for MIG/MAG welding and for micro-jet process. There were given main information about influence of various micro-jet gases on metallographic structure of steel welds. Mechanical properties of weld was presented in terms of nitrogen and oxygen amount in WMD (weld metal deposit.

  3. A study of weld quality in ultrasonic spot welding of similar and dissimilar metals

    International Nuclear Information System (INIS)

    Al-Sarraf, Z; Lucas, M

    2012-01-01

    Several difficulties are faced in joining thinner sheets of similar and dissimilar materials from fusion welding processes such as resistance welding and laser welding. Ultrasonic metal welding overcomes many of these difficulties by using high frequency vibration and applied pressure to create a solid-state weld. Ultrasonic metal welding is an effective technique in joining small components, such as in wire bonding, but is also capable of joining thicker sheet, depending on the control of welding conditions. This study presents the design, characterisation and test of a lateral-drive ultrasonic metal welding device. The ultrasonic welding horn is modelled using finite element analysis and its vibration behaviour is characterised experimentally to ensure ultrasonic energy is delivered to the weld coupon. The welding stack and fixtures are then designed and mounted on a test machine to allow a series of experiments to be conducted for various welding and ultrasonic parameters. Weld strength is subsequently analysed using tensile-shear tests. Control of the vibration amplitude profile through the weld cycle is used to enhance weld strength and quality, providing an opportunity to reduce part marking. Optical microscopic examination and scanning electron microscopy (SEM) were employed to investigate the weld quality. The results show how the weld quality is particularly sensitive to the combination of clamping force and vibration amplitude of the welding tip.

  4. Nonlinear magnetoacoustic wave propagation with chemical reactions

    Science.gov (United States)

    Margulies, Timothy Scott

    2002-11-01

    The magnetoacoustic problem with an application to sound wave propagation through electrically conducting fluids such as the ocean in the Earth's magnetic field, liquid metals, or plasmas has been addressed taking into account several simultaneous chemical reactions. Using continuum balance equations for the total mass, linear momentum, energy; as well as Maxwell's electrodynamic equations, a nonlinear beam equation has been developed to generalize the Khokhlov-Zabolotskaya-Kuznetsov (KZK) equation for a fluid with linear viscosity but nonlinear and diffraction effects. Thermodynamic parameters are used and not tailored to only an adiabatic fluid case. The chemical kinetic equations build on a relaxing media approach presented, for example, by K. Naugolnukh and L. Ostrovsky [Nonlinear Wave Processes in Acoustics (Cambridge Univ. Press, Cambridge, 1998)] for a linearized single reaction and thermodynamic pressure equation of state. Approximations for large and small relaxation times and for magnetohydrodynamic parameters [Korsunskii, Sov. Phys. Acoust. 36 (1990)] are examined. Additionally, Cattaneo's equation for heat conduction and its generalization for a memory process rather than a Fourier's law are taken into account. It was introduced for the heat flux depends on the temperature gradient at an earlier time to generate heat pulses of finite speed.

  5. Welding and cutting

    International Nuclear Information System (INIS)

    Drews, P.; Schulze Frielinghaus, W.

    1978-01-01

    This is a survey, with 198 literature references, of the papers published in the fields of welding and cutting within the last three years. The subjects dealt with are: weldability of the materials - Welding methods - Thermal cutting - Shaping and calculation of welded joints - Environmental protection in welding and cutting. (orig.) [de

  6. Simplified welding distortion analysis for fillet welding using composite shell elements

    Directory of Open Access Journals (Sweden)

    Mingyu Kim

    2015-05-01

    Full Text Available This paper presents the simplified welding distortion analysis method to predict the welding deformation of both plate and stiffener in fillet welds. Currently, the methods based on equivalent thermal strain like Strain as Direct Boundary (SDB has been widely used due to effective prediction of welding deformation. Regarding the fillet welding, however, those methods cannot represent deformation of both members at once since the temperature degree of freedom is shared at the intersection nodes in both members. In this paper, we propose new approach to simulate deformation of both members. The method can simulate fillet weld deformations by employing composite shell element and using different thermal expansion coefficients according to thickness direction with fixed temperature at intersection nodes. For verification purpose, we compare of result from experiments, 3D thermo elastic plastic analysis, SDB method and proposed method. Compared of experiments results, the proposed method can effectively predict welding deformation for fillet welds.

  7. Welding Technician

    Science.gov (United States)

    Smith, Ken

    2009-01-01

    About 95% of all manufactured goods in this country are welded or joined in some way. These welded products range in nature from bicycle handlebars and skyscrapers to bridges and race cars. The author discusses what students need to know about careers for welding technicians--wages, responsibilities, skills needed, career advancement…

  8. Introduction to Welding.

    Science.gov (United States)

    Fortney, Clarence; Gregory, Mike

    This curriculum guide provides six units of instruction on basic welding. Addressed in the individual units of instruction are the following topics: employment opportunities for welders, welding safety and first aid, welding tools and equipment, basic metals and metallurgy, basic math and measuring, and procedures for applying for a welding job.…

  9. Orbital welding technique

    International Nuclear Information System (INIS)

    Hoeschen, W.

    2003-01-01

    The TIG (Tungsten-inert gas) orbital welding technique is applied in all areas of pipe welding. The process is mainly used for austenitic and ferritic materials but also for materials like aluminium, nickel, and titanium alloys are commonly welded according to this technique. Thin-walled as well as thick-walled pipes are welded economically. The application of orbital welding is of particular interest in the area of maintenance of thick-walled pipes that is described in this article. (orig.) [de

  10. Welding stresses

    International Nuclear Information System (INIS)

    Poirier, J.; Barbe, B.; Jolly, N.

    1976-01-01

    The aim is to show how internal stresses are generated and to fix the orders of magnitude. A realistic case, the vertical welding of thick plates free to move one against the other, is described and the deformations and stresses are analyzed. The mathematical model UEDA, which accounts for the elastic modulus, the yield strength and the expansion coefficient of the metal with temperature, is presented. The hypotheses and results given apply only to the instantaneous welding of a welded plate and to a plate welded by a moving electrode [fr

  11. Reduction of Biomechanical and Welding Fume Exposures in Stud Welding.

    Science.gov (United States)

    Fethke, Nathan B; Peters, Thomas M; Leonard, Stephanie; Metwali, Mahmoud; Mudunkotuwa, Imali A

    2016-04-01

    The welding of shear stud connectors to structural steel in construction requires a prolonged stooped posture that exposes ironworkers to biomechanical and welding fume hazards. In this study, biomechanical and welding fume exposures during stud welding using conventional methods were compared to exposures associated with use of a prototype system that allowed participants to weld from an upright position. The effect of base material (i.e. bare structural beam versus galvanized decking) on welding fume concentration (particle number and mass), particle size distribution, and particle composition was also explored. Thirty participants completed a series of stud welding simulations in a local apprenticeship training facility. Use of the upright system was associated with substantial reductions in trunk inclination and the activity levels of several muscle groups. Inhalable mass concentrations of welding fume (averaged over ~18 min) when using conventional methods were high (18.2 mg m(-3) for bare beam; 65.7 mg m(-3) for through deck), with estimated mass concentrations of iron (7.8 mg m(-3) for bare beam; 15.8 mg m(-3) for through deck), zinc (0.2 mg m(-3) for bare beam; 15.8 mg m(-3) for through deck), and manganese (0.9 mg m(-3) for bare beam; 1.5 mg m(-3) for through deck) often exceeding the American Conference of Governmental Industrial Hygienists Threshold Limit Values (TLVs). Number and mass concentrations were substantially reduced when using the upright system, although the total inhalable mass concentration remained above the TLV when welding through decking. The average diameters of the welding fume particles for both bare beam (31±17 nm) through deck conditions (34±34 nm) and the chemical composition of the particles indicated the presence of metallic nanoparticles. Stud welding exposes ironworkers to potentially high levels of biomechanical loading (primarily to the low back) and welding fume. The upright system used in this study improved exposure

  12. High-Speed Friction-Stir Welding to Enable Aluminum Tailor-Welded Blanks

    Science.gov (United States)

    Hovanski, Yuri; Upadhyay, Piyush; Carsley, John; Luzanski, Tom; Carlson, Blair; Eisenmenger, Mark; Soulami, Ayoub; Marshall, Dustin; Landino, Brandon; Hartfield-Wunsch, Susan

    2015-05-01

    Current welding technologies for production of aluminum tailor-welded blanks (TWBs) are utilized in low-volume and niche applications, and they have yet to be scaled for the high-volume vehicle market. This study targeted further weight reduction, part reduction, and cost savings by enabling tailor-welded blank technology for aluminum alloys at high volumes. While friction-stir welding (FSW) has been traditionally applied at linear velocities less than 1 m/min, high-volume production applications demand the process be extended to higher velocities more amenable to cost-sensitive production environments. Unfortunately, weld parameters and performance developed and characterized at low-to-moderate welding velocities do not directly translate to high-speed linear FSW. Therefore, to facilitate production of high-volume aluminum FSW components, parameters were developed with a minimum welding velocity of 3 m/min. With an emphasis on weld quality, welded blanks were evaluated for postweld formability using a combination of numerical and experimental methods. An evaluation across scales was ultimately validated by stamping full-size production door inner panels made from dissimilar thickness aluminum TWBs, which provided validation of the numerical and experimental analysis of laboratory-scale tests.

  13. Estimation of weld nugget temperature by thermography method in resistance projection welding process

    International Nuclear Information System (INIS)

    Setty, D.S.; Rameswara Roa, A.; Hemantha Rao, G.V.S.; Jaya Raj, R.N.

    2008-01-01

    In the Pressurized Heavy Water Reactor (PHWR) fuel manufacturing, zirconium alloy appendages like spacer and bearing pads are welded to the thin wall zirconium alloy fuel tubes by using resistance projection welding process. Out of many joining processes available, resistance-welding process is reliable, environment friendly and best suitable for mass production applications. In the fuel assembly, spacer pads are used to get the required inter-element spacing and Bearing pads are used to get the required load-bearing surface for the fuel assembly. Performance of the fuel assembly in the reactor is greatly influenced by these weld joint's quality. Phase transformation from α to β phase is not acceptable while welding these tiny appendages. At present only destructive metallography test is available for this purpose. This can also be achieved by measuring weld nugget temperature where in the phase transformation temperature for zirconium alloy material is 853 o C. The temperature distribution during resistance welding of tiny parts cannot be measured by conventional methods due to very small space and short weld times involved in the process. Shear strength, dimensional accuracy and weld microstructures are some of the key parameters used to measure the quality of appendage weld joints. Weld parameters were optimized with the help of industrial experimentation methodology. Individual projection welding by split electrode concept, and during welding on empty tube firm support is achieved on inner side of the tube by using expandable pneumatic mandrel. In the present paper, an attempt was made to measure the weld nugget temperature by thermography technique and is correlated with standard microstructures of zirconium alloy material. The temperature profiles in the welding process are presented for different welding conditions. This technique has helped in measuring the weld nugget temperature more accurately. It was observed that in the present appendage welding

  14. Influence of Loading Direction and Weld Reinforcement on Fatigue Performance of TIG Weld Seam

    Directory of Open Access Journals (Sweden)

    HUI Li

    2018-02-01

    Full Text Available The influence of loading direction and weld reinforcement on fatigue performance of TC2 titanium alloy TIG weld seam was investigated via fatigue experiments and SEM fracture observation. The results show that the fatigue life of retaining weld reinforcement specimens is lower than that of removing one in the same weld direction. The fatigue life of oblique weld specimens is higher than that of straight one with the same weld reinforcement treatment. The initiation of removing weld reinforcement specimens' fatigue crack sources is in the hole defect, but the weld reinforcement specimen initiate at the weld toes. During the early stage of fatigue crack propagation, the cracks all grow inside the weld seam metal with obvious fatigue striation. And the fatigue cracks of oblique weld specimens pass through the weld seam into the base with a typical toughness fatigue striation during the last stage of fatigue crack propagation. The dimple of straight weld specimens is little and shallow in the final fracture zone. The oblique weld specimens broke in the base metal area, and the dimple is dense.

  15. Nitrogen And Oxygen Amount In Weld After Welding With Micro-Jet Cooling

    OpenAIRE

    Węgrzyn T.; Piwnik J.

    2015-01-01

    Micro-jet cooling after welding was tested only for MIG welding process with argon, helium and nitrogen as a shielded gases. A paper presents a piece of information about nitrogen and oxygen in weld after micro-jet cooling. There are put down information about gases that could be chosen both for MIG/MAG welding and for micro-jet process. There were given main information about influence of various micro-jet gases on metallographic structure of steel welds. Mechanical properties of weld was pr...

  16. NDE of explosion welded copper stainless steel first wall mock-up

    International Nuclear Information System (INIS)

    Taehtinen, S.; Kauppinen, P.; Jeskanen, H.; Lahdenperae, K.; Ehrnsten, U.

    1997-04-01

    The study showed that reflection type C-mode scanning acoustic microscope (C-SAM) and internal ultrasonic inspection (IRIS) equipment can be applied for ultrasonic examination of copper stainless steel compound structures of ITER first wall mock-ups. Explosive welding can be applied to manufacture fully bonded copper stainless steel compound plates. However, explosives can be applied only for mechanical tightening of stainless steel cooling tubes within copper plate. If metallurgical bonding between stainless steel tubes and copper plate is required Hot Isostatic Pressing (HIP) method can be applied. (orig.)

  17. Electrostatic supersolitons and double layers at the acoustic speed

    International Nuclear Information System (INIS)

    Verheest, Frank; Hellberg, Manfred A.

    2015-01-01

    Supersolitons are characterized by subsidiary extrema on the sides of a typical bipolar electric field signature or by association with a root beyond double layers in the fully nonlinear Sagdeev pseudopotential description. It has been proven that supersolitons may exist in several plasmas having at least three constituent species, but they cannot be found in weakly nonlinear theory. Another recent aspect of pseudopotential theory is that in certain plasma models and parameter regimes solitons and/or double layers can exist at the acoustic speed, having no reductive perturbation counterparts. Importantly, they signal coexistence between solitons having positive and negative polarity, in that one solution can be realized at a time, depending on infinitesimal perturbations from the equilibrium state. Weaving the two strands together, we demonstrate here that one can even find supersolitons and double layers at the acoustic speed, as illustrated using the model of cold positive and negative ions, in the presence of nonthermal electrons following a Cairns distribution. This model has been discussed before, but the existence and properties of supersolitons at the acoustic speed were not established at the time of publication

  18. Electrostatic supersolitons and double layers at the acoustic speed

    Energy Technology Data Exchange (ETDEWEB)

    Verheest, Frank, E-mail: frank.verheest@ugent.be [Sterrenkundig Observatorium, Universiteit Gent, Krijgslaan 281, B–9000 Gent (Belgium); School of Chemistry and Physics, University of KwaZulu-Natal, Durban 4000 (South Africa); Hellberg, Manfred A., E-mail: hellberg@ukzn.ac.za [School of Chemistry and Physics, University of KwaZulu-Natal, Durban 4000 (South Africa)

    2015-01-15

    Supersolitons are characterized by subsidiary extrema on the sides of a typical bipolar electric field signature or by association with a root beyond double layers in the fully nonlinear Sagdeev pseudopotential description. It has been proven that supersolitons may exist in several plasmas having at least three constituent species, but they cannot be found in weakly nonlinear theory. Another recent aspect of pseudopotential theory is that in certain plasma models and parameter regimes solitons and/or double layers can exist at the acoustic speed, having no reductive perturbation counterparts. Importantly, they signal coexistence between solitons having positive and negative polarity, in that one solution can be realized at a time, depending on infinitesimal perturbations from the equilibrium state. Weaving the two strands together, we demonstrate here that one can even find supersolitons and double layers at the acoustic speed, as illustrated using the model of cold positive and negative ions, in the presence of nonthermal electrons following a Cairns distribution. This model has been discussed before, but the existence and properties of supersolitons at the acoustic speed were not established at the time of publication.

  19. Influence of weld structure on cross-weld creep behavior in P23 steel

    Energy Technology Data Exchange (ETDEWEB)

    Allen, D.J.; Degnan, C.C. [E.ON Engineering (United Kingdom); Brett, S.J. [RWE npower (United Kingdom); Buchanan, L.W. [Doosan Babcock (United Kingdom)

    2010-07-01

    A thick section pipe weld in low alloy steel P23 has been characterised by cross-weld creep rupture testing at a range of stresses, together with all-weld-metal and parent material testing, under the auspices of the UK High Temperature Power Plant Forum. The results generally show that the weld metal can be weak when tested in the transverse (cross-weld) orientation, and can fail with limited overall ductility by cracking in the zone of refined weld metal beneath the fusion boundary of the superposed weld bead. However, one specimen showed a much superior performance, which could be understood in terms of its locally more creep resistant weld macrostructure. The implications for P23 performance and weld manufacture are discussed. (orig.)

  20. Welded joints integrity analysis and optimization for fiber laser welding of dissimilar materials

    Science.gov (United States)

    Ai, Yuewei; Shao, Xinyu; Jiang, Ping; Li, Peigen; Liu, Yang; Liu, Wei

    2016-11-01

    Dissimilar materials welded joints provide many advantages in power, automotive, chemical, and spacecraft industries. The weld bead integrity which is determined by process parameters plays a significant role in the welding quality during the fiber laser welding (FLW) of dissimilar materials. In this paper, an optimization method by taking the integrity of the weld bead and weld area into consideration is proposed for FLW of dissimilar materials, the low carbon steel and stainless steel. The relationships between the weld bead integrity and process parameters are developed by the genetic algorithm optimized back propagation neural network (GA-BPNN). The particle swarm optimization (PSO) algorithm is taken for optimizing the predicted outputs from GA-BPNN for the objective. Through the optimization process, the desired weld bead with good integrity and minimum weld area are obtained and the corresponding microstructure and microhardness are excellent. The mechanical properties of the optimized joints are greatly improved compared with that of the un-optimized welded joints. Moreover, the effects of significant factors are analyzed based on the statistical approach and the laser power (LP) is identified as the most significant factor on the weld bead integrity and weld area. The results indicate that the proposed method is effective for improving the reliability and stability of welded joints in the practical production.

  1. Advanced ultrasonic techniques for nondestructive testing of austenitic and dissimilar welds in nuclear facilities

    Science.gov (United States)

    Juengert, Anne; Dugan, Sandra; Homann, Tobias; Mitzscherling, Steffen; Prager, Jens; Pudovikov, Sergey; Schwender, Thomas

    2018-04-01

    Austenitic stainless steel welds as well as dissimilar metal welds with nickel alloy filler material, used in safety relevant parts of nuclear power plants, still challenge the ultrasonic inspection. The weld material forms large oriented grains that lead, on the one hand, to high sound scattering and, on the other hand, to inhomogeneity and to the acoustic anisotropy of the weld structure. The ultrasonic wave fronts do not propagate linearly, as in ferritic weld joints, but along the curves, which depend on the specific grain structure of the weld. Due to the influence of these phenomena, it is difficult to analyze the inspection results and to classify the ultrasonic indications, which could be both from the weld geometry and from the material defects. A correct flaw sizing is not possible. In an ongoing research project, different techniques to improve the reliability of ultrasonic testing at these kinds of welds are investigated. In a first step (in the previous research project) two ultrasonic inspection techniques were developed and validated on plane test specimens with artificial and realistic flaws. In the ongoing project, these techniques are applied to circumferential pipe welds with longitudinal and transverse flaws. The technique developed at the Federal Institute for Materials Research and Testing (BAM) in Germany uses a combination of ray tracing and synthetic aperture focusing technique (SAFT). To investigate the unknown grain structure, the velocity distribution of weld-transmitting ultrasound waves is measured and used to model the weld by ray tracing. The second technique, developed at the Fraunhofer Institute for Nondestructive Testing (IZFP) in Germany, uses Sampling Phased Array (Full Matrix Capture) combined with the reverse phase matching (RPM) and the gradient elastic constant descent algorithm (GECDM). This inspection method is able to estimate the elastic constants of the columnar grains in the weld and offers an improvement of the

  2. Nonplanar ion acoustic waves with kappa-distributed electrons

    International Nuclear Information System (INIS)

    Sahu, Biswajit

    2011-01-01

    Using the standard reductive perturbation technique, nonlinear cylindrical and spherical Kadomtsev-Petviashvili equations are derived for the propagation of ion acoustic solitary waves in an unmagnetized collisionless plasma with kappa distributed electrons and warm ions. The influence of kappa-distributed electrons and the effects caused by the transverse perturbation on cylindrical and spherical ion acoustic waves (IAWs) are investigated. It is observed that increase in the kappa distributed electrons (i.e., decreasing κ) decreases the amplitude of the solitary electrostatic potential structures. The numerical results are presented to understand the formation of ion acoustic solitary waves with kappa-distributed electrons in nonplanar geometry. The present investigation may have relevance in the study of propagation of IAWs in space and laboratory plasmas.

  3. High efficiency and broadband acoustic diodes

    Science.gov (United States)

    Fu, Congyi; Wang, Bohan; Zhao, Tianfei; Chen, C. Q.

    2018-01-01

    Energy transmission efficiency and working bandwidth are the two major factors limiting the application of current acoustic diodes (ADs). This letter presents a design of high efficiency and broadband acoustic diodes composed of a nonlinear frequency converter and a linear wave filter. The converter consists of two masses connected by a bilinear spring with asymmetric tension and compression stiffness. The wave filter is a linear mass-spring lattice (sonic crystal). Both numerical simulation and experiment show that the energy transmission efficiency of the acoustic diode can be improved by as much as two orders of magnitude, reaching about 61%. Moreover, the primary working band width of the AD is about two times of the cut-off frequency of the sonic crystal filter. The cut-off frequency dependent working band of the AD implies that the developed AD can be scaled up or down from macro-scale to micro- and nano-scale.

  4. Planar and nonplanar electron-acoustic solitary waves in a plasma with a q-nonextensive electron velocity distribution

    International Nuclear Information System (INIS)

    Han, Jiu-Ning; Luo, Jun-Hua; Sun, Gui-Hua; Liu, Zhen-Lai; Ge, Su-Hong; Wang, Xin-Xing; Li, Jun-Xiu

    2014-01-01

    The nonlinear dynamics of nonplanar (cylindrical and spherical) electron-acoustic solitary wave structures in an unmagnetized, collisionless plasma composed of stationary ions, cold fluid electrons and hot q-nonextensive distributed electrons are theoretically studied. We discuss the effects of the nonplanar geometry, nonextensivity of hot electrons and ‘hot’ to ‘cold’ electron number density ratio on the time evolution characters of cylindrical and spherical solitary waves. Moreover, the effects of plasma parameters on the nonlinear structure induced by the interaction between two planar solitary waves are also investigated. It is found that these plasma parameters have significant influences on the properties of the above-mentioned nonlinear structures. Our theoretical study may be useful to understand the nonlinear features of electron-acoustic wave structures in astrophysical plasma systems. (paper)

  5. Laser Welding Test Results with Gas Atmospheres in Welding Chamber

    Energy Technology Data Exchange (ETDEWEB)

    Joung, Chang-Young; Hong, Jin-Tae; Ahn, Sung-Ho; Heo, Sung-Ho; Jang, Seo-Yun; Yang, Tae-Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-10-15

    The weld beads of specimens welded under identical conditions in the helium and argon gas were cleaner, more regular, and steadier than those in a vacuum. The penetration depth of the FZ in the vacuum was much deeper than those in the helium and argon gas. To measure the irradiation properties of nuclear fuel in a test reactor, a nuclear fuel test rod instrumented with various sensors must be fabricated with assembly processes. A laser welding system to assemble the nuclear fuel test rod was designed and fabricated to develop various welding technologies of the fuel test rods to joint between a cladding tube and end-caps. It is an air-cooling optical fiber type and its emission modes are a continuous (CW) mode of which the laser generates continuous emission, and pulse (QCW) mode in which the laser internally generates sequences of pulses. We considered the system welding a sample in a chamber that can weld a specimen in a vacuum and inert gas atmosphere, and the chamber was installed on the working plate of the laser welding system. In the chamber, the laser welding process should be conducted to have no defects on the sealing area between a cladding tube and an end-cap.

  6. Frequency Shift of a Rotating Mass-Imbalance Immersed in an Acoustic Fluid

    International Nuclear Information System (INIS)

    Stephen R. Novascone; David M. Weinberg; Michael J. Anderson

    2005-01-01

    In this paper, we describe a physical mechanism that relates a measurable behavior of a vibrating device to the physical properties of a surrounding acoustic medium. The vibrating device under consideration is a rotating imbalance immersed in an unbounded acoustic fluid. It is assumed that the rotating imbalance is driven by an electromagnetic motor excited by a given DC voltage. If nonlinearities are ignored, the steady state operational frequency of such a device is determined by a balance between the applied electromagnetic and opposing frictional torque on the rotating imbalance. If nonlinearities are retained, it is shown that under certain circumstances, the surrounding acoustic medium exerts an additional time-averaged opposing torque on the rotating imbalance that reduces the operational frequency of the device. Consequently, the operational frequency of the device becomes linked to the physical properties of the surrounding medium. Analytical calculations showed that the radiative resistance of an acoustic fluid caused the opposing torque. The shift in frequency is proportional to the radiative resistance and the square of the rotating eccentricity, but inversely proportional the total transducer mass and the damping effect of the DC motor

  7. Welding of Thin Steel Plates by Hybrid Welding Process Combined TIG Arc with YAG Laser

    Science.gov (United States)

    Kim, Taewon; Suga, Yasuo; Koike, Takashi

    TIG arc welding and laser welding are used widely in the world. However, these welding processes have some advantages and problems respectively. In order to improve problems and make use of advantages of the arc welding and the laser welding processes, hybrid welding process combined the TIG arc with the YAG laser was studied. Especially, the suitable welding conditions for thin steel plate welding were investigated to obtain sound weld with beautiful surface and back beads but without weld defects. As a result, it was confirmed that the shot position of the laser beam is very important to obtain sound welds in hybrid welding. Therefore, a new intelligent system to monitor the welding area using vision sensor is constructed. Furthermore, control system to shot the laser beam to a selected position in molten pool, which is formed by TIG arc, is constructed. As a result of welding experiments using these systems, it is confirmed that the hybrid welding process and the control system are effective on the stable welding of thin stainless steel plates.

  8. Hybrid laser-arc welding

    DEFF Research Database (Denmark)

    Hybrid laser-arc welding (HLAW) is a combination of laser welding with arc welding that overcomes many of the shortfalls of both processes. This important book gives a comprehensive account of hybrid laser-arc welding technology and applications. The first part of the book reviews...... the characteristics of the process, including the properties of joints produced by hybrid laser-arc welding and ways of assessing weld quality. Part II discusses applications of the process to such metals as magnesium alloys, aluminium and steel as well as the use of hybrid laser-arc welding in such sectors as ship...... building and the automotive industry. With its distinguished editor and international team of contributors, Hybrid laser-arc welding, will be a valuable source of reference for all those using this important welding technology. Professor Flemming Ove Olsen works in the Department of Manufacturing...

  9. [New welding processes and health effects of welding].

    Science.gov (United States)

    La Vecchia, G Marina; Maestrelli, Piero

    2011-01-01

    This paper describes some of the recent developments in the control technology to enhance capability of Pulse Gas Metal Arc Welding. Friction Stir Welding (FSW) processing has been also considered. FSW is a new solid-state joining technique. Heat generated by friction at the rotating tool softens the material being welded. FSW can be considered a green and energy-efficient technique without deleterious fumes, gas, radiation, and noise. Application of new welding processes is limited and studies on health effects in exposed workers are lacking. Acute and chronic health effects of conventional welding have been described. Metal fume fever and cross-shift decline of lung function are the main acute respiratory effects. Skin and eyes may be affected by heat, electricity and UV radiations. Chronic effects on respiratory system include chronic bronchitis, a benign pneumoconiosis (siderosis), asthma, and a possible increase in the incidence of lung cancer. Pulmonary infections are increased in terms of severity, duration, and frequency among welders.

  10. Plug-welding of ODS cladding tube for BOR-60 irradiation. Welding condition setting. Device remodeling and welding

    International Nuclear Information System (INIS)

    Seki, Masayuki; Ishibashi, Fujio; Kono, Syusaku; Hirako, Kazuhito; Tsukada, Tatsuya

    2003-04-01

    Irradiation test in BOR-60 at RIAR to judge practical use prospect of ODS cladding tube at early stage is planned as Japan-Russia a joint research. RIAR does fuel design of fuel pin used for this joint research. JNC manufactures ODS cladding tube and bar materials (two steel kind of martensite and ferrite), upper endplug production. They are welded by pressurized resistance welding, and are inspected in JNC Tokai, transported to RIAR. And RIAR manufactures vibration packing fuel pin. On the upper endplug welding by pressurized resistance welding method, we worded on the problems such as decision of welding condition by changing the size and crystallization of cladding tube and the design of endplug, and the chucking device remodeling to correspond to the long scale cladding tube welding system (included handling) and of quality assurance method. Especially, use of long scale cladding tube caused problem that bending transformation occurred in cladding tube by welding pressure. However, we solved this problem by shortening the distance of cladding tube colette chuck and pressure receiving, and by putting the sleeve in an internal space of welding machine, losing the bending of cladding tube. Moreover, welding defects were occurred by the difference of an inside state, an inside defect and recrystallization of cladding tube. We solved the problem by inside grinding for the edge of tube, angle beam method by ultrasonic wave, and ultrasonic wave form confirmation. Manufacturing process with long scale cladding tube including heat-treatment to remove combustion return and remaining stress was established besides, Afterwards, welding of ODS cladding tube and upper endplug. As the quality assurance system, we constructed [Documented procedure (referred to JOYO)] based on [Document of the QA plan] by OEC. Welding and inspection were executed by the document procedure. It is thought that the quality assurance method become references for the irradiation test in JOYO in the

  11. Finite Element Simulation of Temperature and Strain Distribution during Friction Stir Welding of AA2024 Aluminum Alloy

    Science.gov (United States)

    Jain, Rahul; Pal, Surjya Kanta; Singh, Shiv Brat

    2017-02-01

    Friction Stir Welding (FSW) is a solid state joining process and is handy for welding aluminum alloys. Finite Element Method (FEM) is an important tool to predict state variables of the process but numerical simulation of FSW is highly complex due to non-linear contact interactions between tool and work piece and interdependency of displacement and temperature. In the present work, a three dimensional coupled thermo-mechanical method based on Lagrangian implicit method is proposed to study the thermal history, strain distribution and thermo-mechanical process in butt welding of Aluminum alloy 2024 using DEFORM-3D software. Workpiece is defined as rigid-visco plastic material and sticking condition between tool and work piece is defined. Adaptive re-meshing is used to tackle high mesh distortion. Effect of tool rotational and welding speed on plastic strain is studied and insight is given on asymmetric nature of FSW process. Temperature distribution on the workpiece and tool is predicted and maximum temperature is found in workpiece top surface.

  12. Influence of superthermal electrons on obliquely propagating ion-acoustic solitons in magnetized plasmas

    International Nuclear Information System (INIS)

    Kadijani, M Nouri; Abbasi, H; Pajouh, H Hakimi

    2011-01-01

    The effect of superthermal electrons, modeled by a Lorentzian velocity distribution function, on the oblique propagation characteristics of linear and nonlinear ion-acoustic waves in an electron-ion plasma in the presence of a uniform external magnetic field is investigated. First, the linear dispersion relations of the fast and slow modes are obtained. It is shown that the superthermal electrons make both modes propagate with smaller phase velocities. Then, the Korteweg-de Vries equation describing the propagation of nonlinear slow and fast ion-acoustic waves is derived. It is shown that the presence of superthermal electrons has a significant influence on the nature of magnetized ion-acoustic solitons. That is, for a larger population of the superthermal electrons, the soliton velocity of both modes in the laboratory frame significantly decreases and the soliton are slimmer, and on approaching the Maxwellian limit, the width becomes maximum.

  13. Weld analysis and control system

    Science.gov (United States)

    Kennedy, Larry Z. (Inventor); Rodgers, Michael H. (Inventor); Powell, Bradley W. (Inventor); Burroughs, Ivan A. (Inventor); Goode, K. Wayne (Inventor)

    1994-01-01

    The invention is a Weld Analysis and Control System developed for active weld system control through real time weld data acquisition. Closed-loop control is based on analysis of weld system parameters and weld geometry. The system is adapted for use with automated welding apparatus having a weld controller which is capable of active electronic control of all aspects of a welding operation. Enhanced graphics and data displays are provided for post-weld analysis. The system provides parameter acquisition, including seam location which is acquired for active torch cross-seam positioning. Torch stand-off is also monitored for control. Weld bead and parent surface geometrical parameters are acquired as an indication of weld quality. These parameters include mismatch, peaking, undercut, underfill, crown height, weld width, puddle diameter, and other measurable information about the weld puddle regions, such as puddle symmetry, etc. These parameters provide a basis for active control as well as post-weld quality analysis and verification. Weld system parameters, such as voltage, current and wire feed rate, are also monitored and archived for correlation with quality parameters.

  14. Bearing defect signature analysis using advanced nonlinear signal analysis in a controlled environment

    Science.gov (United States)

    Zoladz, T.; Earhart, E.; Fiorucci, T.

    1995-01-01

    Utilizing high-frequency data from a highly instrumented rotor assembly, seeded bearing defect signatures are characterized using both conventional linear approaches, such as power spectral density analysis, and recently developed nonlinear techniques such as bicoherence analysis. Traditional low-frequency (less than 20 kHz) analysis and high-frequency envelope analysis of both accelerometer and acoustic emission data are used to recover characteristic bearing distress information buried deeply in acquired data. The successful coupling of newly developed nonlinear signal analysis with recovered wideband envelope data from accelerometers and acoustic emission sensors is the innovative focus of this research.

  15. Simulations of nonlinear continuous wave pressure fields in FOCUS

    Science.gov (United States)

    Zhao, Xiaofeng; Hamilton, Mark F.; McGough, Robert J.

    2017-03-01

    The Khokhlov - Zabolotskaya - Kuznetsov (KZK) equation is a parabolic approximation to the Westervelt equation that models the effects of diffraction, attenuation, and nonlinearity. Although the KZK equation is only valid in the far field of the paraxial region for mildly focused or unfocused transducers, the KZK equation is widely applied in medical ultrasound simulations. For a continuous wave input, the KZK equation is effectively modeled by the Bergen Code [J. Berntsen, Numerical Calculations of Finite Amplitude Sound Beams, in M. F. Hamilton and D. T. Blackstock, editors, Frontiers of Nonlinear Acoustics: Proceedings of 12th ISNA, Elsevier, 1990], which is a finite difference model that utilizes operator splitting. Similar C++ routines have been developed for FOCUS, the `Fast Object-Oriented C++ Ultrasound Simulator' (http://www.egr.msu.edu/˜fultras-web) to calculate nonlinear pressure fields generated by axisymmetric flat circular and spherically focused ultrasound transducers. This new routine complements an existing FOCUS program that models nonlinear ultrasound propagation with the angular spectrum approach [P. T. Christopher and K. J. Parker, J. Acoust. Soc. Am. 90, 488-499 (1991)]. Results obtained from these two nonlinear ultrasound simulation approaches are evaluated and compared for continuous wave linear simulations. The simulation results match closely in the farfield of the paraxial region, but the results differ in the nearfield. The nonlinear pressure field generated by a spherically focused transducer with a peak surface pressure of 0.2MPa radiating in a lossy medium with β = 3.5 is simulated, and the computation times are also evaluated. The nonlinear simulation results demonstrate acceptable agreement in the focal zone. These two related nonlinear simulation approaches are now included with FOCUS to enable convenient simulations of nonlinear pressure fields on desktop and laptop computers.

  16. Fine tuning of dwelling time in friction stir welding for preventing material overheating, weld tensile strength increase and weld nugget size decrease

    Directory of Open Access Journals (Sweden)

    Mijajlović Miroslav M.

    2016-01-01

    Full Text Available After successful welding, destructive testing into test samples from Al 2024-T351 friction stir butt welds showed that tensile strength of the weld improve along the joint line, while dimensions of the weld nugget decrease. For those welds, both the base material and the welding tool constantly cool down during the welding phase. Obviously, the base material became overheated during the long dwelling phase what made conditions for creation of joints with the reduced mechanical properties. Preserving all process parameters but varying the dwelling time from 5-27 seconds a new set of welding is done to reach maximal achievable tensile strength. An analytical-numerical-experimental model is used for optimising the duration of the dwelling time while searching for the maximal tensile strength of the welds

  17. Optimum welding condition of 2017 aluminum similar alloy friction welded joints

    Energy Technology Data Exchange (ETDEWEB)

    Tsujino R.; Ochi, H. [Osaka Inst. of Tech., Osaka (Japan); Morikawa, K. [Osaka Sangyo Univ., Osaka (Japan); Yamaguchi, H.; Ogawa, K. [Osaka Prefecture Univ., Osaka (Japan); Fujishiro, Y.; Yoshida, M. [Sumitomo Metal Technology Ltd., Hyogo (Japan)

    2002-07-01

    Usefulness of the statistical analysis for judging optimization of the friction welding conditions was investigated by using 2017 aluminum similar alloy, where many samples under fixed welding conditions were friction welded and analyzed statistically. In general, selection of the optimum friction welding conditions for similar materials is easy. However, it was not always the case for 2017 aluminum alloy. For optimum friction welding conditions of this material, it is necessary to apply relatively larger upset pressure to obtain high friction heating. Joint efficiencies obtained under the optimum friction welding conditions showed large shape parameter (m value) of Weibull distribution as well as in the dissimilar materials previously reported. The m value calculated on the small number of data can be substituted for m value on the 30 data. Therefore, m value is useful for practical use in the factory for assuming the propriety of the friction welding conditions. (orig.)

  18. Linear and non-linear infrared response of one-dimensional vibrational Holstein polarons in the anti-adiabatic limit: Optical and acoustical phonon models

    Science.gov (United States)

    Falvo, Cyril

    2018-02-01

    The theory of linear and non-linear infrared response of vibrational Holstein polarons in one-dimensional lattices is presented in order to identify the spectral signatures of self-trapping phenomena. Using a canonical transformation, the optical response is computed from the small polaron point of view which is valid in the anti-adiabatic limit. Two types of phonon baths are considered: optical phonons and acoustical phonons, and simple expressions are derived for the infrared response. It is shown that for the case of optical phonons, the linear response can directly probe the polaron density of states. The model is used to interpret the experimental spectrum of crystalline acetanilide in the C=O range. For the case of acoustical phonons, it is shown that two bound states can be observed in the two-dimensional infrared spectrum at low temperature. At high temperature, analysis of the time-dependence of the two-dimensional infrared spectrum indicates that bath mediated correlations slow down spectral diffusion. The model is used to interpret the experimental linear-spectroscopy of model α-helix and β-sheet polypeptides. This work shows that the Davydov Hamiltonian cannot explain the observations in the NH stretching range.

  19. Dual wire welding torch and method

    Science.gov (United States)

    Diez, Fernando Martinez; Stump, Kevin S.; Ludewig, Howard W.; Kilty, Alan L.; Robinson, Matthew M.; Egland, Keith M.

    2009-04-28

    A welding torch includes a nozzle with a first welding wire guide configured to orient a first welding wire in a first welding wire orientation, and a second welding wire guide configured to orient a second welding wire in a second welding wire orientation that is non-coplanar and divergent with respect to the first welding wire orientation. A method of welding includes moving a welding torch with respect to a workpiece joint to be welded. During moving the welding torch, a first welding wire is fed through a first welding wire guide defining a first welding wire orientation and a second welding wire is fed through a second welding wire guide defining a second welding wire orientation that is divergent and non-coplanar with respect to the first welding wire orientation.

  20. TIG welding method and TIG welding device

    International Nuclear Information System (INIS)

    Yoneda, Eishi

    1998-01-01

    The present invention provides a method of TIG welding for members having different heat capacities including a cladding tube and an end plug of a fuel rod to be used, for example, in a reactor, and a device therefor. Namely, in the TIG welding method, the flow rate of a sealed gas to the side of a member having smaller heat capacity is made greater than that on the side of the member having greater heat capacity bordered on the top end of a welding electrode. Since the sealed gas is jetted being localized relative to the welding electrode, arc is restricted in a region of the member having smaller heat capacity and is increased at a region having a larger heat capacity. As a result, the arc is localized, so that the heat input amount to the region having a large heat capacity is increased, and then a plurality of members at the abutting portion are melted uniformly thereby capable of obtaining a uniform molten pool. A bead is formed at the abutting portion thereby capable of obtaining a welded portion with less unevenness and having large strength. (I.S.)

  1. Generation of broadband electrostatic noise by electron acoustic solitons

    International Nuclear Information System (INIS)

    Dubouloz, N.; Pottelette, R.; Malingre, M.; Treumann, R.A.

    1991-01-01

    Broadband electrostatic noise (BEN) bursts whose amplitude sometimes reaches about 100 mV m -1 have been observed by the Viking satellite in the dayside auroral zone. These emissions have been shown to be greatly influenced by nonlinear effects and to occur simultaneously with the observation of particle distributions favouring the destabilization of the electron acoustic mode. It is shown that electron acoustic solitons passing by the satellite would generate spectra that can explain the high-frequency part of BEN, above the electron plasma frequency

  2. The ion-acoustic soliton: A gas-dynamic viewpoint

    Science.gov (United States)

    McKenzie, J. F.

    2002-03-01

    The properties of fully nonlinear ion-acoustic solitons are investigated by interpreting conservation of total momentum as the structure equation for the proton flow in the wave. In most studies momentum conservation is regarded as the first integral of the Poisson equation for the electric potential and is interpreted as being analogous to a particle moving in a pseudo-potential well. By adopting an essentially gas-dynamic viewpoint, which emphasizes momentum conservation and the properties of the Bernoulli-type energy equations, the crucial role played by the proton sonic point becomes apparent. The relationship (implied by energy conservation) between the electron and proton speeds in the transition yields a locus—the hodograph of the system-which shows that, in the first half of the soliton, the electrons initially lag behind the protons until the charge neutral point is reached, after which they run ahead of the protons. The system reaches an equilibrium point (the center of the soliton) before the proton flow goes sonic. It follows that the critical ion-acoustic Mach number, Mc, above which smooth, continuous solitons cannot be constructed, stems from the requirement that the two equilibrium points of the structure equation coalesce at the proton sonic point of the flow. In general the range of the ion-acoustic Mach numbers, Mep, in which solitons exist, is extended beyond the classical range 1nonlinear counterpart to the sech2 shaped pulses characteristic of weakly nonlinear waves and shows that solitons exist only if 1acoustic Mach number, can be between 1.3kTe and 10kTe depending upon the values of the adiabatic indices of the electrons and protons and the proton Mach number.

  3. Experimental investigation on the weld pool formation process in plasma keyhole arc welding

    Science.gov (United States)

    Van Anh, Nguyen; Tashiro, Shinichi; Van Hanh, Bui; Tanaka, Manabu

    2018-01-01

    This paper seeks to clarify the weld pool formation process in plasma keyhole arc welding (PKAW). We adopted, for the first time, the measurement of the 3D convection inside the weld pool in PKAW by stereo synchronous imaging of tungsten tracer particles using two sets of x-ray transmission systems. The 2D convection on the weld pool surface was also measured using zirconia tracer particles. Through these measurements, the convection in a wide range of weld pools from the vicinity of the keyhole to the rear region was successfully visualized. In order to discuss the heat transport process in a weld pool, the 2D temperature distribution on the weld pool surface was also measured by two-color pyrometry. The results of the comprehensive experimental measurement indicate that the shear force due to plasma flow is found to be the dominant driving force in the weld pool formation process in PKAW. Thus, heat transport in a weld pool is considered to be governed by two large convective patterns near the keyhole: (1) eddy pairs on the surface (perpendicular to the torch axis), and (2) eddy pairs on the bulk of the weld pool (on the plane of the torch). They are formed with an equal velocity of approximately 0.35 m s-1 and are mainly driven by shear force. Furthermore, the flow velocity of the weld pool convection becomes considerably higher than that of other welding processes, such as TIG welding and GMA welding, due to larger plasma flow velocity.

  4. On line monitoring of a welding process by pulsed Nd-YAG laser; Controle en ligne d'un procede de soudage par laser Nd-YAG pulse

    Energy Technology Data Exchange (ETDEWEB)

    Chardon, St.; Voisin, Y.; Gorria, P. [Universite de Bourgogne, Lab. LE2I, 21 - Dijon (France); Vauzelle, Th. [CEA/Valduc, Dept. Fabrications et Technologies Nucleaires, DFTN, 21 - Is-sur-Tille (France)

    1999-07-01

    Laser weld quality inspection can be assured by the machine qualification (before and during welding), and by on line monitoring of the operation. The similarity of the signals produced by pulsed lasers (machine or interaction) leads us to develop a specific data acquisition and processing software. During a welding operation, laser-material interaction results in a characteristically emission of optical, acoustical and electrical signals. These signals are measured by different kinds of sensors (photodiode, microphone, or an electric probe), then recorded and treated with the quoted software. Signal processing tools utilization in conjunction with classification techniques (stress polytopes), introduce an innovating approach of on line inspection. Discriminant parameters determination (signals/defect correlation) become thus automatic and non subjective. (authors)

  5. Nonlinear electron acoustic structures generated on the high-potential side of a double layer

    Directory of Open Access Journals (Sweden)

    R. Pottelette

    2009-04-01

    Full Text Available High-time resolution measurements of the electron distribution function performed in the auroral upward current region reveals a large asymmetry between the low- and high-potential sides of a double-layer. The latter side is characterized by a large enhancement of a locally trapped electron population which corresponds to a significant part (~up to 30% of the total electron density. As compared to the background hot electron population, this trapped component has a very cold temperature in the direction parallel to the static magnetic field. Accordingly, the differential drift between the trapped and background hot electron populations generates high frequency electron acoustic waves in a direction quasi-parallel to the magnetic field. The density of the trapped electron population can be deduced from the frequency where the electron acoustic spectrum maximizes. In the auroral midcavity region, the electron acoustic waves may be modulated by an additional turbulence generated in the ion acoustic range thanks to the presence of a pre-accelerated ion beam located on the high-potential side of the double layer. Electron holes characterized by bipolar pulses in the electric field are sometimes detected in correlation with these electron acoustic wave packets.

  6. Automatization of welding

    International Nuclear Information System (INIS)

    Iwabuchi, Masashi; Tomita, Jinji; Nishihara, Katsunori.

    1978-01-01

    Automatization of welding is one of the effective measures for securing high degree of quality of nuclear power equipment, as well as for correspondence to the environment at the site of plant. As the latest ones of the automatic welders practically used for welding of nuclear power apparatuses in factories of Toshiba and IHI, those for pipes and lining tanks are described here. The pipe welder performs the battering welding on the inside of pipe end as the so-called IGSCC countermeasure and the succeeding butt welding through the same controller. The lining tank welder is able to perform simultaneous welding of two parallel weld lines on a large thin plate lining tank. Both types of the welders are demonstrating excellent performance at the shops as well as at the plant site. (author)

  7. Electric arc welding gun

    Science.gov (United States)

    Luttrell, Edward; Turner, Paul W.

    1978-01-01

    This invention relates to improved apparatus for arc welding an interior joint formed by intersecting tubular members. As an example, the invention is well suited for applications where many similar small-diameter vertical lines are to be welded to a long horizontal header. The improved apparatus includes an arc welding gun having a specially designed welding head which is not only very compact but also produces welds that are essentially free from rolled-over solidified metal. The welding head consists of the upper end of the barrel and a reversely extending electrode holder, or tip, which defines an acute angle with the barrel. As used in the above-mentioned example, the gun is positioned to extend upwardly through the vertical member and the joint to be welded, with its welding head disposed within the horizontal header. Depending on the design of the welding head, the barrel then is either rotated or revolved about the axis of the vertical member to cause the electrode to track the joint.

  8. A novel weld seam detection method for space weld seam of narrow butt joint in laser welding

    Science.gov (United States)

    Shao, Wen Jun; Huang, Yu; Zhang, Yong

    2018-02-01

    Structured light measurement is widely used for weld seam detection owing to its high measurement precision and robust. However, there is nearly no geometrical deformation of the stripe projected onto weld face, whose seam width is less than 0.1 mm and without misalignment. So, it's very difficult to ensure an exact retrieval of the seam feature. This issue is raised as laser welding for butt joint of thin metal plate is widely applied. Moreover, measurement for the seam width, seam center and the normal vector of the weld face at the same time during welding process is of great importance to the welding quality but rarely reported. Consequently, a seam measurement method based on vision sensor for space weld seam of narrow butt joint is proposed in this article. Three laser stripes with different wave length are project on the weldment, in which two red laser stripes are designed and used to measure the three dimensional profile of the weld face by the principle of optical triangulation, and the third green laser stripe is used as light source to measure the edge and the centerline of the seam by the principle of passive vision sensor. The corresponding image process algorithm is proposed to extract the centerline of the red laser stripes as well as the seam feature. All these three laser stripes are captured and processed in a single image so that the three dimensional position of the space weld seam can be obtained simultaneously. Finally, the result of experiment reveals that the proposed method can meet the precision demand of space narrow butt joint.

  9. Investigation into Variations of Welding Residual Stresses and Redistribution Behaviors for Different Repair Welding Widths

    International Nuclear Information System (INIS)

    Park, Chiyong; Lee, Hweesueng; Huh, Namsu

    2014-01-01

    In this study, we investigated the variations in welding residual stresses in dissimilar metal butt weld due to width of repair welding and re-distribution behaviors resulting from similar metal welding (SMW) and mechanical loading. To this end, detailed two-dimensional axi-symmetric finite element (FE) analyses were performed considering five different repair welding widths. Based on the FE results, we first evaluated the welding residual stress distributions in repair welding. We then investigated the re-distribution behaviors of the residual stresses due to SMW and mechanical loads. It is revealed that large tensile welding residual stresses take place in the inner surface and that its distribution is affected, provided repair welding width is larger than certain value. The welding residual stresses resulting from repair welding are remarkably reduced due to SMW and mechanical loading, regardless of the width of the repair welding

  10. Certification of a weld produced by friction stir welding

    Science.gov (United States)

    Obaditch, Chris; Grant, Glenn J

    2013-10-01

    Methods, devices, and systems for providing certification of friction stir welds are disclosed. A sensor is used to collect information related to a friction stir weld. Data from the sensor is compared to threshold values provided by an extrinsic standard setting organizations using a certification engine. The certification engine subsequently produces a report on the certification status of the weld.

  11. Laser beam welding and friction stir welding of 6013-T6 aluminium alloy sheet

    International Nuclear Information System (INIS)

    Braun, R.; Dalle Donne, C.; Staniek, G.

    2000-01-01

    Butt welds of 1.6 mm thick 6013-T6 sheet were produced using laser beam welding and friction stir welding processes. Employing the former joining technique, filler powders of the alloys Al-5%Mg and Al-12%Si were used. Microstructure, hardness profiles, tensile properties and the corrosion behaviour of the welds in the as-welded condition were investigated. The hardness in the weld zone was lower compared to that of the base material in the peak-aged temper. Hardness minima were measured in the fusion zone and in the thermomechanically affected zone for laser beam welded and friction stir welded joints, respectively. Metallographic and fractographic examinations revealed pores in the fusion zone of the laser beam welds. Porosity was higher in welds made using the filler alloy Al-5%Mg than using the filler metal Al-12%Si. Transmission electron microscopy indicated that the β '' (Mg 2 Si) hardening precipitates were dissolved in the weld zone due to the heat input of the joining processes. Joint efficiencies achieved for laser beam welds depended upon the filler powders, being about 60 and 80% using the alloys Al-5%Mg and Al-12%Si, respectively. Strength of the friction stir weld approached over 80% of the ultimate tensile strength of the 6013-T6 base material. Fracture occurred in the region of hardness minima unless defects in the weld zone led to premature failure. The heat input during welding did not cause a degradation of the corrosion behaviour of the welds, as found in continuous immersion tests in an aqueous chloride-peroxide solution. In contrast to the 6013-T6 parent material, the weld zone was not sensitive to intergranular corrosion. Alternate immersion tests in 3.5% NaCl solution indicated high stress corrosion cracking resistance of the joints. For laser beam welded sheet, the weld zone of alternately immersed specimens suffered severe degradation by pitting and intergranular corrosion, which may be associated with galvanic coupling of filler metal and

  12. Process for quality assurance of welded joints for electrical resistance point welding

    International Nuclear Information System (INIS)

    Schaefer, R.; Singh, S.

    1977-01-01

    In order to guarantee the reproducibility of welded joints of even quality (above all in the metal working industry), it is proposed that before starting resistance point welding, a preheating current should be allowed to flow at the site of the weld. A given reduction of the total resistance at the site of the weld should effect the time when the preheating current is switched over to welding current. This value is always predetermined empirically. Further possibilities of controlling the welding process are described, where the measurement of thermal expansion of the parts is used. A standard welding time is given. The rated course of electrode movement during the process can be predicted and a running comparison of nominal and actual values can be carried out. (RW) [de

  13. Weld nugget formation in resistance spot welding of new lightweight sandwich material

    DEFF Research Database (Denmark)

    Sagüés Tanco, J.; Nielsen, Chris Valentin; Chergui, Azeddine

    2015-01-01

    Weldability of a new lightweight sandwich material, LITECOR®, by resistance spot welding is analyzed by experiments and numerical simulations. The spot welding process is accommodated by a first pulse squeezing out the non-conductive polymer core of the sandwich material locally to allow metal......–metal contact. This is facilitated by the use of a shunt tool and is followed by a second pulse for the actual spot welding and nugget formation. A weldability lobe in the time-current space of the second pulse reveals a process window of acceptable size for automotive assembly lines. Weld growth curves...... with experimental results in the range of welding parameters leading to acceptable weld nugget sizes. The validated accuracy of the commercially available software proves the tool useful for assisting the choice of welding parameters....

  14. Dynamics of beam-driven Langmuir and ion-acoustic waves including electrostatic decay

    International Nuclear Information System (INIS)

    Li, B.; Willes, A.J.; Robinson, P.A.; Cairns, I.H.

    2003-01-01

    The evolution of Langmuir waves and ion-acoustic waves stimulated by a hot electron beam in an initially homogeneous plasma is investigated numerically in time, position, and wave number space. Quasilinear interactions between the beam particles and Langmuir waves, nonlinear interactions between the Langmuir and ion-acoustic waves through Langmuir decay processes, and spontaneous emission are taken into account in the kinetic theory employed. For illustrative parameters of those in the solar wind near 1 a.u., nonlinear Langmuir decays are observed to transfer the beam-driven Langmuir waves rapidly out of resonance. The scattered Langmuir waves then undergo further decays, moving sequentially toward small wave numbers, until decay is kinematically prohibited. The main features of the evolution of Langmuir and ion-acoustic waves are spatially inhomogeneous. The scattered Langmuir spectra increase and eventually reach or exceed the beam-driven Langmuir spectra at a given spatial location (except in regions where further decays proceed). The ion-acoustic waves are relatively weak and subject to damping at the later stages of their evolution. The development of fine structures in the product Langmuir and ion-acoustic waves are observed, due to depletion of their energy by decay and dominant damping effects, respectively. The propagation of the beam is essentially unaffected by the operation of the decay process. The decay process is thus slaved to the primary beam-plasma evolution, as assumed in previous studies. A variation of the ratio of electron temperature to ion temperature is found to affect not only the ion-acoustic wave levels through effects on the damping rate, but also the dynamics of decay via effects on the decay rate. The latter was not addressed in previous studies. Furthermore, spontaneous emission of ion-acoustic waves is found to affect the dynamics of decay, thus its inclusion is necessary to correctly model the Langmuir and ion-acoustic spectra

  15. Residual stress by repair welds

    International Nuclear Information System (INIS)

    Mochizuki, Masahito; Toyoda, Masao

    2003-01-01

    Residual stress by repair welds is computed using the thermal elastic-plastic analysis with phase-transformation effect. Coupling phenomena of temperature, microstructure, and stress-strain fields are simulated in the finite-element analysis. Weld bond of a plate butt-welded joint is gouged and then deposited by weld metal in repair process. Heat source is synchronously moved with the deposition of the finite-element as the weld deposition. Microstructure is considered by using CCT diagram and the transformation behavior in the repair weld is also simulated. The effects of initial stress, heat input, and weld length on residual stress distribution are studied from the organic results of numerical analysis. Initial residual stress before repair weld has no influence on the residual stress after repair treatment near weld metal, because the initial stress near weld metal releases due to high temperature of repair weld and then stress by repair weld regenerates. Heat input has an effect for residual stress distribution, for not its magnitude but distribution zone. Weld length should be considered reducing the magnitude of residual stress in the edge of weld bead; short bead induces high tensile residual stress. (author)

  16. NONLINEAR ULTRASONIC WAVE MODULATION TOMOGRAPHY FOR DAMAGED ZONE LOCATION

    Czech Academy of Sciences Publication Activity Database

    Převorovský, Zdeněk

    -, - (2008), s. 14-17 ISSN 1213-3825. [WCNDT /17./. Šanghaj, 24.10.2008-28.10.2008] Institutional research plan: CEZ:AV0Z20760514 Keywords : nonlinear ultrasonic spectroscopy * defects localization * aircraft structure Subject RIV: BI - Acoustics

  17. Handbook of Plastic Welding

    DEFF Research Database (Denmark)

    Islam, Aminul

    The purpose of this document is to summarize the information about the laser welding of plastic. Laser welding is a matured process nevertheless laser welding of micro dimensional plastic parts is still a big challenge. This report collects the latest information about the laser welding of plastic...... materials and provides an extensive knowhow on the industrial plastic welding process. The objectives of the report include: - Provide the general knowhow of laser welding for the beginners - Summarize the state-of-the-art information on the laser welding of plastics - Find the technological limits in terms...... of design, materials and process - Find the best technology, process and machines adaptive to Sonion’s components - Provide the skills to Sonion’s Design Engineers for successful design of the of the plastic components suitable for the laser welding The ultimate goal of this report is to serve...

  18. Boosting Active Contours for Weld Pool Visual Tracking in Automatic Arc Welding

    DEFF Research Database (Denmark)

    Liu, Jinchao; Fan, Zhun; Olsen, Søren Ingvor

    2015-01-01

    Detecting the shape of the non-rigid molten metal during welding, so-called weld pool visual sensing, is one of the central tasks for automating arc welding processes. It is challenging due to the strong interference of the high-intensity arc light and spatters as well as the lack of robust...... approaches to detect and represent the shape of the nonrigid weld pool. We propose a solution using active contours including an prior for the weld pool boundary composition. Also, we apply Adaboost to select a small set of features that captures the relevant information. The proposed method is applied...... to weld pool tracking and the presented results verified its feasibility....

  19. Thermophysical Property Measurements of Molten Slag and Welding Flux by Aerodynamic Levitator

    Science.gov (United States)

    Onodera, Kenta; Nakamura, Airi; Hakamada, Shinya; Watanabe, Masahito; Kargl, Florian

    Molten slag and welding flux are important materials for steel processing. Due to lack of durable refractory materials, there is limited publication data on the thermophysical properties of these slags. Therefore, in this study, we measured density and viscosity of CaO-Al2O3-SiO2 slag and welding flux using Aerodynamic Levitation (ADL) with CO2-laser heating in which can be achieve containerless and non-contacting conditions for measurements. For density measurements, in order to obtain correct shape of the droplet we used high-speed camera with the extended He-Ne laser to project the shadow image without the influence of the selfluminescence at the high temperature. For viscosity measurement, we also have a unique vibration method; it caused oscillation in a sample by letting gas for levitation vibrate by an acoustic speaker. Using these techniques, we succeeded to measure systematically density and viscosity of molten oxides system.

  20. Analysis of welding distortion due to narrow-gap welding of upper port plug

    International Nuclear Information System (INIS)

    Biswas, Pankaj; Mandal, N.R.; Vasu, Parameswaran; Padasalag, Shrishail B.

    2010-01-01

    Narrow-gap welding is a low distortion welding process. This process allows very thick plates to be joined using fewer weld passes as compared to conventional V-groove or double V-groove welding. In case of narrow-gap arc welding as the heat input and weld volume is low, it reduces thermal stress leading to reduction of both residual stress and distortion. In this present study the effect of narrow-gap welding was studied on fabrication of a scaled down port plug in the form of a trapezoidal box made of 10 mm thick mild steel (MS) plates using gas tungsten arc welding (GTAW). Inherent strain method was used for numerical prediction of resulting distortions. The numerical results compared well with that of the experimentally measured distortion. The validated numerical scheme was used for prediction of weld induced distortion due to narrow-gap welding of full scale upper port plug made of 60 mm thick SS316LN material as is proposed for use in ITER project. It was observed that it is feasible to fabricate the said port plug keeping the distortions minimum within about 7 mm using GTAW for root pass welding followed by SMAW for filler runs.

  1. Welding processes handbook

    CERN Document Server

    Weman, Klas

    2003-01-01

    Deals with the main commercially significant and commonly used welding processes. This title takes the student or novice welder through the individual steps involved in each process in an easily understood way. It covers many of the requirements referred to in European Standards including EN719, EN 729, EN 729 and EN 287.$bWelding processes handbook is a concise, explanatory guide to the main commercially significant and commonly-used welding processes. It takes the novice welder or student through the individual steps involved in each process in a clear and easily understood way. It is intended to provide an up-to-date reference to the major applications of welding as they are used in industry. The contents have been arranged so that it can be used as a textbook for European welding courses in accordance with guidelines from the European Welding Federation. Welding processes and equipment necessary for each process are described so that they can be applied to all instruction levels required by the EWF and th...

  2. Ultrasonic Stir Welding

    Science.gov (United States)

    Nabors, Sammy

    2015-01-01

    NASA Marshall Space Flight Center (MSFC) developed Ultrasonic Stir Welding (USW) to join large pieces of very high-strength metals such as titanium and Inconel. USW, a solid-state weld process, improves current thermal stir welding processes by adding high-power ultrasonic (HPU) energy at 20 kHz frequency. The addition of ultrasonic energy significantly reduces axial, frictional, and shear forces; increases travel rates; and reduces wear on the stir rod, which results in extended stir rod life. The USW process decouples the heating, stirring, and forging elements found in the friction stir welding process allowing for independent control of each process element and, ultimately, greater process control and repeatability. Because of the independent control of USW process elements, closed-loop temperature control can be integrated into the system so that a constant weld nugget temperature can be maintained during welding.

  3. The effects of welded joint characteristics on its properties in HDPE thermal fusion welding

    Science.gov (United States)

    Dai, Hongbin; Peng, Jun

    2017-05-01

    In this paper, PE100 pipes with the diameter of 200 mm and the thickness of 11.9 mm were used as material. The welded joints were obtained in different welding pressures with the optimal welding temperature of 220∘C. Reheating process on the welded joints with the temperature of 130∘C was carried out. The joints exhibited X-type, and the cause of X-type joints was discussed. The temperature field in the forming process of welded joints was measured, and tensile and bending tests on welded joints were carried out. The fracture surface of welded joints was observed by scanning electron microscopy (SEM), and crystallinity calculation was taken by X-ray diffraction (XRD). The mechanism of X-type weld profile effects on welded joints properties was analyzed. It was concluded that the mechanical properties of welded joints decrease with the reduced X distance between lines.

  4. 14th International Conference on Acoustics and Vibration of Mechanical Structures

    CERN Document Server

    Marinca, Vasile

    2018-01-01

    This book is a collection of papers presented at Acoustics and Vibration of Mechanical Structures 2017 – AVMS 2017 – highlighting the current trends and state-of-the-art developments in the field. It covers a broad range of topics, such as noise and vibration control, noise and vibration generation and propagation, the effects of noise and vibration, condition monitoring and vibration testing, modeling, prediction and simulation of noise and vibration, environmental and occupational noise and vibration, noise and vibration attenuators, as well as biomechanics and bioacoustics. The book also presents analytical, numerical and experimental techniques for evaluating linear and non-linear noise and vibration problems (including strong nonlinearity). It is primarily intended for academics, researchers and professionals, as well as PhD students in various fields of the acoustics and vibration of mechanical structures.

  5. Non-linearity parameter of binary liquid mixtures at elevated pressures

    Indian Academy of Sciences (India)

    . Ultrasonic studies in liquid mixtures provide valuable information about structure and interaction in such systems. The present investigation comprises of theoretical evaluation of the acoustic non-linearity parameter / of four binary liquid ...

  6. Nucleus-acoustic shock waves in white dwarfs

    Indian Academy of Sciences (India)

    S Jannat

    2018-03-09

    Mar 9, 2018 ... [17] of gravitational waves emitted by two merging black holes has opened up a new era of theoretical and observational research in astrophysics [17–19] which leads us to expect that in the near future a similar or dif- ferent kind of waves (like nucleus-acoustic (NA) waves. [20,21]) and associated nonlinear ...

  7. Recent advances in the TIG welding process and the application of the welding of nuclear components

    International Nuclear Information System (INIS)

    Lucas, W.; Males, B.O.

    1982-01-01

    Recent advances in the field of precision arc welding techniques and infacilities for production of nuclear power plant components arc presented. Of the precision welding techniques, pulsed TIG welding, pulsed plasma arc welding, hot-wire TIG welding, and pulsed inert-gas metal-arc welding. In the field of weld cladding, GMA plasma welding is cited as an alternative to submerged-arc welding with a strip electrode. Transistors and computer-controlled welding systems get a special mention. Applications of TIG welding in the UK are cited, e.g. welding of components for the AGR nuclear power plant and construction of equipment for repair work in feedwater pipes of the MAGNOX reactor. (orig.) [de

  8. WELDING TORCH

    Science.gov (United States)

    Correy, T.B.

    1961-10-01

    A welding torch into which water and inert gas are piped separately for cooling and for providing a suitable gaseous atmosphere is described. A welding electrode is clamped in the torch by a removable collet sleeve and a removable collet head. Replacement of the sleeve and head with larger or smaller sleeve and head permits a larger or smaller welding electrode to be substituted on the torch. (AEC)

  9. Welding procedure specification for arc welding of St 52-3N steel plates with covered electrodes

    International Nuclear Information System (INIS)

    Cvetkovski, S.; Slavkov, D.; Magdeski, J.

    2003-01-01

    In this paper the results of approval welding technology for arc welding of plates made of St 52-3N steel are presented. Metal arc welding with covered electrode is used welding process. Test specimens are butt welded in different welding positions P A , P F , P C and P D . Before start welding preliminary welding procedure was prepared. After welding of test specimens non destructive and destructive testing was performed. Obtained results were compared with standard DIN 17100 which concerns to chemical composition and mechanical properties of base material. It was confirmed that in all cases mechanical properties of welded joint are higher than those of base material, so preliminary welding procedure (pWTS) can be accepted as welding procedure specification WPS for metal arc welding of St52-3N steel. (Original)

  10. Variant selection of martensites in steel welded joints with low transformation temperature weld metals

    International Nuclear Information System (INIS)

    Takahashi, Masaru; Yasuda, Hiroyuki Y.

    2013-01-01

    Highlights: ► We examined the variant selection of martensites in the weld metals. ► We also measured the residual stress developed in the butt and box welded joints. ► 24 martensite variants were randomly selected in the butt welded joint. ► High tensile residual stress in the box welded joint led to the strong variant selection. ► We discussed the rule of the variant selection focusing on the residual stress. -- Abstract: Martensitic transformation behavior in steel welded joints with low transformation temperature weld (LTTW) metal was examined focusing on the variant selection of martensites. The butt and box welded joints were prepared with LTTW metals and 980 MPa grade high strength steels. The residual stress of the welded joints, which was measured by a neutron diffraction technique, was effectively reduced by the expansion of the LTTW metals by the martensitic transformation during cooling after the welding process. In the LTTW metals, the retained austenite and martensite phases have the Kurdjumov–Sachs (K–S) orientation relationship. The variant selection of the martensites in the LTTW metals depended strongly on the type of welded joints. In the butt welded joint, 24 K–S variants were almost randomly selected while a few variants were preferentially chosen in the box welded joint. This suggests that the high residual stress developed in the box welded joint accelerated the formation of specific variants during the cooling process, in contrast to the butt welded joint with low residual stress

  11. Corrosion resistance of «tube – tubesheet» weld joint obtained by friction welding

    Directory of Open Access Journals (Sweden)

    RIZVANOV Rif Garifovich

    2017-08-01

    Full Text Available Shell-and-tube heat exchangers are widely applied for implementation of various processes at ventures of fuel and energy complex. Cost of production and reliability of heat exchangers of this type is to a wide extent determined by corresponding characteristics of tube bundle, «tube – tubesheet» is its typical joint in particular when welding operations are used in order to attach tubes to tubesheet in addition to expansion. When manufacturing such equipment of heat-resistant chrome-bearing or chromium-molybdenum steels including steel 15H5M, the process of fixed joint manufacturing gets significantly more complicated and costly due to the necessity to use thermal treatment before, during and after welding (this problem is particularly applicable for manufacturing of large-size equipment. One of the options to exclude thermal treatment from manufacturing process is to use «non-arc» welding methods – laser welding, explosion welding as well as friction welding. Use of each of the welding methods mentioned above during production of heat-exchange equipment has its process challenges and peculiarities. This article gives a comparative analysis of weld structure and distribution of electrode potentials of welded joints and parent metal of the joints simulating welding of tube to tubesheet of steel 15H5M using the following welding methods: shielded manual arc welding, tungsten-arc inert-gas welding and friction welding. Comparative analysis of macro- and microstructures of specific zones of the studied welded joints showed that the joints produced by arc welding methods do not exhibit evident inhomogeneity of the structure after application of thermal treatment which is explained by the correctness of thermal treatment. Joints obtained via friction welding are characterized by structural inhomogeneity of the welded joint zone metal microstructure. The ultra-fine-grained structure obtained as a result of friction welding makes it possible to

  12. Nonlinear periodic waves in dusty plasma with variable dust charge

    International Nuclear Information System (INIS)

    Yadav, Lakhan Lal; Bharuthram, R.

    2002-01-01

    Using the reductive perturbation method, we present a theory of nonlinear periodic waves, viz. the cnoidal waves, in a dusty plasma consisting of electrons, ions, and cold dust grains with charge fluctuations, which in the limiting case reduce to dust acoustic solitons. It is found that the frequency of the dust acoustic cnoidal wave increases with its amplitude. The dust charge fluctuations are found to affect the characteristics of the cnoidal waves

  13. The Effect of Weld Reinforcement and Post-Welding Cooling Cycles on Fatigue Strength of Butt-Welded Joints under Cyclic Tensile Loading.

    Science.gov (United States)

    Araque, Oscar; Arzola, Nelson; Hernández, Edgar

    2018-04-12

    This research deals with the fatigue behavior of butt-welded joints, by considering the geometry and post-welding cooling cycles, as a result of cooling in quiet air and immersed in water. ASTM A-36 HR structural steel was used as the base metal for the shielded metal arc welding (SMAW) process with welding electrode E6013. The welding reinforcement was 1 mm and 3 mm, respectively; axial fatigue tests were carried out to determine the life and behavior in cracks propagation of the tested welded joints, mechanical characterization tests of properties in welded joints such as microhardness, Charpy impact test and metallographic analysis were carried out. The latter were used as input for the analysis by finite elements which influence the initiation and propagation of cracks and the evaluation of stress intensity factors (SIF). The latter led to obtaining the crack propagation rate and the geometric factor. The tested specimens were analyzed, by taking photographs of the cracks at its beginning in order to make a count of the marks at the origin of the crack. From the results obtained and the marks count, the fatigue crack growth rate and the influence of the cooling media on the life of the welded joint are validated, according to the experimental results. It can be concluded that the welded joints with a higher weld reinforcement have a shorter fatigue life. This is due to the stress concentration that occurs in the vicinity of the weld toe.

  14. Distortion Control during Welding

    NARCIS (Netherlands)

    Akbari Pazooki, A.M.

    2014-01-01

    The local material expansion and contraction involved in welding result in permanent deformations or instability i.e., welding distortion. Considerable efforts have been made in controlling welding distortion prior to, during or after welding. Thermal Tensioning (TT) describes a group of in-situ

  15. Arc-weld pool interactions

    International Nuclear Information System (INIS)

    Glickstein, S.S.

    1978-08-01

    The mechanisms involved in arc-weld pool interactions are extremely complex and no complete theory is presently available to describe much of the phenomena observed during welding. For the past several years, experimental and analytical studies have been undertaken at the Bettis Atomic Power Laboratory to increase basic understanding of the gas tungsten arc welding process. These studies have included experimental spectral analysis of the arc in order to determine arc temperature and analytical modeling of the arc and weld puddle. The investigations have been directed toward determining the cause and effects of variations in the energy distribution incident upon the weldment. In addition, the effect of weld puddle distortion on weld penetration was investigated, and experimental and analytical studies of weld process variables have been undertaken to determine the effects of the variables upon weld penetration and configuration. A review of the results and analysis of these studies are presented

  16. Welding electrode for peripheral welds of A-1 reactor pressure vessel

    International Nuclear Information System (INIS)

    Lakatos, L.

    1975-01-01

    The properties are outlined of the VUZ-AC1-52 welding electrode used in welding the Bohunice A-1 reactor pressure vessel. The mechanical properties of welded joints after the final thermal treatment are summed up. (J.K.)

  17. Quantification of Microtexture at Weld Nugget of Friction Stir-Welded Carbon Steel

    Science.gov (United States)

    Husain, Md M.; Sarkar, R.; Pal, T. K.; Ghosh, M.; Prabhu, N.

    2017-05-01

    Friction stir welding of C-Mn steel was carried out under 800-1400 rpm tool rotation. Tool traversing speed of 50 mm/min remained same for all joints. Effect of thermal state and deformation on texture and microstructure at weld nugget was investigated. Weld nugget consisted of ferrite + bainite/Widmanstatten ferrite with different matrix grain sizes depending on peak temperature. A texture around ( ϕ 2 = 0°, φ = 30°, ϕ 2 = 45°) was developed at weld nugget. Grain boundary misorientation at weld nugget indicated that continuous dynamic recrystallization influenced the development of fine equiaxed grain structure. Pole figures and orientation distribution function were used to determine crystallographic texture at weld nugget and base metal. Shear texture components D1, D2 and F were present at weld nugget. D1 shear texture was more prominent among all. Large number of high-angle grain boundaries ( 60-70%) was observed at weld nugget and was the resultant of accumulation of high amount of dislocation, followed by subgrain formation.

  18. Nickel-base alloy overlay weld with improved ultrasonic flaw detection by magnetic stirring welding

    International Nuclear Information System (INIS)

    Takashi, Hirano; Kenji, Hirano; Masayuki, Watando; Takahiro, Arakawa; Minoru, Maeda

    2001-01-01

    Ultrasonic flaw detection is more difficult in Nickel-base alloy welds containing dendrites owing to the decrease ultrasonic transmissibility they cause. The present paper discusses application of magnetic stirring welding as a means for reducing dendrite growth with consequent improvement in ultrasonic transmissibility. Single pass and multi-pass welding tests were conducted to determine optimal welding conditions. By PT and macro observation subsequent to welding was carried out, optimal operation conditions were clarified. Overlay welding tests and UT clearly indicated ultrasonic beam transmissibility in overlay welds to be improved and detection capacity to be greater through application of magnetic stirring welding. Optimal operation conditions were determined based on examination of temper bead effects in the heat affected zone of low alloy steel by application of magnetic stirring welding to the butt welded joints between low alloy and stainless steel. Hardness in this zone of low alloy steel after the fourth layer was less than 350 HV. (author)

  19. Effect of weld spacing on microstructure and mechanical properties of CLAM electron beam welding joints

    Energy Technology Data Exchange (ETDEWEB)

    Zhai, Yutao; Huang, Bo, E-mail: aufa0007@163.com; Zhang, Junyu; Zhang, Baoren; Liu, Shaojun; Huang, Qunying

    2016-11-15

    Highlights: • The welded joints of CLAM steel with different weld spacings have been fabricated with electron beam welding, and a simplified model of CLAM sheet was proposed. • The microstructure and mechanical properties such as microhardness, impact and tensile were investigated at different welding spacing for both conditions of as-welded and post weld heat treatment (PWHT). • The effect of the welding thermal cycle was significantly when the weld spacings were smaller than 4 mm. • When the weld spacing was small enough, the original microstructures would be fragmented with the high heat input. - Abstract: China low activation martensitic (CLAM) steel has been chosen as the primary structural material in the designs of dual function lithium-lead (DFLL) blanket for fusion reactors, China helium cooled ceramic breeder (HCCB) test blanket module (TBM) for ITER and China fusion engineering test reactor (CFETR) blanket. The cooling components of the blankets are designed with high density cooling channels (HDCCs) to remove the high nuclear thermal effectively. Hence, the welding spacing among the channels are small. In this paper, the welded joints of CLAM steel with different weld spacings have been fabricated with electron beam welding (EBW). The weld spacing was designed to be 2 mm, 3 mm, 4 mm, 6 mm and 8 mm. The microstructure and mechanical properties such as microhardness, impact and tensile were investigated at different welding spacing for both conditions of as-welded and post weld heat treatment (PWHT). The PWHT is tempering at 740 °C for 120 min. The results showed that the grain size in the heat affected zone (HAZ) increased with the increasing weld spacing, and the joint with small weld spacing had a better performance after PWHT. This work would give useful guidance to improve the preparation of the cooling components of blanket.

  20. Nonlinear dust-acoustic structures in space plasmas with superthermal electrons, positrons, and ions

    Energy Technology Data Exchange (ETDEWEB)

    Saberian, E., E-mail: e.saberian@neyshabur.ac.ir [University of Neyshabur, Department of Physics, Faculty of Basic Sciences (Iran, Islamic Republic of); Esfandyari-Kalejahi, A.; Afsari-Ghazi, M. [Azarbaijan Shahid Madani University, Department of Physics, Faculty of Sciences (Iran, Islamic Republic of)

    2017-01-15

    Some features of nonlinear dust-acoustic (DA) structures are investigated in a space plasma consisting of superthermal electrons, positrons, and positive ions in the presence of negatively charged dust grains with finite-temperature by employing a pseudo-potential technique in a hydrodynamic model. For this purpose, it is assumed that the electrons, positrons, and ions obey a kappa-like (κ) distribution in the background of adiabatic dust population. In the linear analysis, it is found that the dispersion relation yield two positive DA branches, i.e., the slow and fast DA waves. The upper branch (fast DA waves) corresponds to the case in which both (negatively charged) dust particles and (positively charged) ion species oscillate in phase with electrons and positrons. On the other hand, the lower branch (slow DA waves) corresponds to the case in which only dust particles oscillate in phase with electrons and positrons, while ion species are in antiphase with them. On the other hand, the fully nonlinear analysis shows that the existence domain of solitons and their characteristics depend strongly on the dust charge, ion charge, dust temperature, and the spectral index κ. It is found that the minimum/maximum Mach number increases as the spectral index κ increases. Also, it is found that only solitons with negative polarity can propagate and that their amplitudes increase as the parameter κ increases. Furthermore, the domain of Mach number shifts to the lower values, when the value of the dust charge Z{sub d} increases. Moreover, it is found that the Mach number increases with an increase in the dust temperature. Our analysis confirms that, in space plasmas with highly charged dusts, the presence of superthermal particles (electrons, positrons, and ions) may facilitate the formation of DA solitary waves. Particularly, in two cases of hydrogen ions H{sup +} (Z{sub i} = 1) and doubly ionized Helium atoms He{sup 2+} (Z{sub i} = 2), the mentioned results are the same

  1. Capabilities of infrared weld monitor

    Energy Technology Data Exchange (ETDEWEB)

    Sanders, P.G.; Keske, J.S.; Leong, K.H.; Kornecki, G.

    1997-11-01

    A non-obtrusive pre-aligned, solid-state device has been developed to monitor the primary infrared emissions during laser welding. The weld monitor output is a 100-1000 mV signal that depends on the beam power and weld characteristics. The DC level of this signal is related to weld penetration, while AC portions of the output can be correlated with surface irregularities and part misalignment or contamination. Changes in DC behavior are also noted for both full and deep penetration welds. Full penetration welds are signified by an abrupt reduction in the weld monitor output. Bead on plate welds were made on steel, aluminum, and magnesium with both a CW CO{sub 2} laser and a pulsed Nd:YAG laser to explore the relationships between the weld characteristics and the weld monitor output.

  2. Welding overlay analysis of dissimilar metal weld cracking of feedwater nozzle

    International Nuclear Information System (INIS)

    Tsai, Y.L.; Wang, Li. H.; Fan, T.W.; Ranganath, Sam; Wang, C.K.; Chou, C.P.

    2010-01-01

    Inspection of the weld between the feedwater nozzle and the safe end at one Taiwan BWR showed axial indications in the Alloy 182 weld. The indication was sufficiently deep that continued operation could not be justified considering the crack growth for one cycle. A weld overlay was decided to implement for restoring the structural margin. This study reviews the cracking cases of feedwater nozzle welds in other nuclear plants, and reports the lesson learned in the engineering project of this weld overlay repair. The overlay design, the FCG calculation and the stress analysis by FEM are presented to confirm that the Code Case structural margins are met. The evaluations of the effect of weld shrinkage on the attached feedwater piping are also included. A number of challenges encountered in the engineering and analysis period are proposed for future study.

  3. Ocean acoustic tomography

    International Nuclear Information System (INIS)

    Cornuelle, Bruce D; Worcester, Peter F; Dzieciuch, Matthew A

    2008-01-01

    Ocean acoustic tomography (OAT) was proposed in 1979 by Walter Munk and Carl Wunsch as an analogue to x-ray computed axial tomography for the oceans. The oceans are opaque to most electromagnetic radiation, but there is a strong acoustic waveguide, and sound can propagate for 10 Mm and more with distinct multiply-refracted ray paths. Transmitting broadband pulses in the ocean leads to a set of impulsive arrivals at the receiver which characterize the impulse response of the sound channel. The peaks observed at the receiver are assumed to represent the arrival of energy traveling along geometric ray paths. These paths can be distinguished by arrival time, and by arrival angle when a vertical array of receivers is available. Changes in ray arrival time can be used to infer changes in ocean structure. Ray travel time measurements have been a mainstay of long-range acoustic measurements, but the strong sensitivity of ray paths to range-dependent sound speed perturbations makes the ray sampling functions uncertain in real cases. In the ray approximation travel times are sensitive to medium changes only along the corresponding eigenrays. Ray theory is an infinite-frequency approximation, and its eikonal equation has nonlinearities not found in the acoustic wave equation. We build on recent seismology results (kernels for body wave arrivals in the earth) to characterize the kernel for converting sound speed change in the ocean to travel time changes using more complete propagation physics. Wave-theoretic finite frequency kernels may show less sensitivity to small-scale sound speed structure.

  4. Detecting flaws in welds

    International Nuclear Information System (INIS)

    Woodacre, A.; Lawton, H.

    1979-01-01

    An apparatus and a method for detecting flaws in welds in a workpiece, the portion of the workpiece containing the weld is maintained at a constant temperature and the weld is scanned by an infra red detector. The weld is then scanned again with the workpiece in contact with a cooling probe to produce a steeper temperature gradient across the weld. Comparison of the signals produced by each scan reveals the existence of defects in the welds. The signals may be displayed on an oscilloscope and the display may be observed by a TV camera and recorded on videotape. (UK)

  5. Method and system for generating a beam of acoustic energy from a borehole, and applications thereof

    Science.gov (United States)

    Johnson, Paul A [Santa Fe, NM; Ten Cate, James A [Los Alamos, NM; Guyer, Robert [Reno, NV; Le Bas, Pierre-Yves [Los Alamos, NM; Vu, Cung [Houston, TX; Nihei, Kurt [Oakland, CA; Schmitt, Denis P [Katy, TX; Skelt, Christopher [Houston, TX

    2012-02-14

    A compact array of transducers is employed as a downhole instrument for acoustic investigation of the surrounding rock formation. The array is operable to generate simultaneously a first acoustic beam signal at a first frequency and a second acoustic beam signal at a second frequency different than the first frequency. These two signals can be oriented through an azimuthal rotation of the array and an inclination rotation using control of the relative phases of the signals from the transmitter elements or electromechanical linkage. Due to the non-linearity of the formation, the first and the second acoustic beam signal mix into the rock formation where they combine into a collimated third signal that propagates in the formation along the same direction than the first and second signals and has a frequency equal to the difference of the first and the second acoustic signals. The third signal is received either within the same borehole, after reflection, or another borehole, after transmission, and analyzed to determine information about rock formation. Recording of the third signal generated along several azimuthal and inclination directions also provides 3D images of the formation, information about 3D distribution of rock formation and fluid properties and an indication of the dynamic acoustic non-linearity of the formation.

  6. Multipass autogenous electron beam welding

    International Nuclear Information System (INIS)

    Murphy, J.L.; Mustaleski, T.M. Jr.; Watson, L.C.

    1986-01-01

    A multipass, autogenous welding procedure was developed for 7.6 mm (0.3 in.) wall thickness Type 304L stainless steel cylinders. The joint geometry has a 1.5 mm (0.06 in.) root-face width and a rectangular stepped groove that is 0.762 mm (0.03 in.) wide at the top of the root face and extends 1.5 mm in height, terminating into a groove width of 1.27 mm which extends to the outside of the 1.27 mm high weld-boss. One weld pass is made on the root, three passes on the 0.762 mm wide groove and three passes to complete the weld. Multipass, autogenous, electron beam welds maintain the characteristic high depth-to-width ratios and low heat input of single-pass, electron beam welds. The increased part distortion (which is still much less than from arc processes) in multipass weldments is corrected by a preweld machined compensation. Mechanical properties of multipass welds compare well with single-pass welds. The yield strength of welds in aluminum alloy 5083 is approximately the same for single-pass or multipass electron beam and gas, metal-arc welds. The incidence and size of porosity is less in multipass electron beam welding of aluminum as compared to gas, metal-arc welds. The multipass, autogenous, electron beam welding method has proven to be a reliable way to make some difficult welds in multilayer parts or in an instance where inside part temperature or weld underbead must be controlled and weld discontinuities must be minimized

  7. Nonlinear effects on the rotor driven by a motor with limited power

    Czech Academy of Sciences Publication Activity Database

    Půst, Ladislav

    2007-01-01

    Roč. 1, č. 2 (2007), s. 603-612 ISSN 1802-680X. [Computational Mechanics 2007. Hrad Nečtiny, 05.11.2007-07.11.2007] R&D Projects: GA ČR GA101/06/0063 Institutional research plan: CEZ:AV0Z20760514 Keywords : rotor dynamics * nonlinear oscillations * weak energy source * nonlinear magnetic flux Subject RIV: BI - Acoustics

  8. Positron-acoustic waves in an electron-positron plasma with an electron beam

    International Nuclear Information System (INIS)

    Nejoh, Y.N.

    1996-01-01

    The nonlinear wave structures of large-amplitude positron-acoustic waves are studied in an electron-positron plasma in the presence of an electron beam with finite temperature and hot electrons and positrons. The region where positron-acoustic waves exist is presented by analysing the structure of the pseudopotential. The region depends sensitively on the positron density, the positron temperature and the electron beam temperature. It is shown that the maximum amplitude of the wave decreases as the positron temperature increases, and the region of positron-acoustic waves spreads as the positron temperature increases. 11 refs., 5 figs

  9. Cylindrical and spherical dust-acoustic wave modulations in dusty ...

    Indian Academy of Sciences (India)

    Abstract. The nonlinear wave modulation of planar and non-planar (cylindrical and spherical) dust-acoustic waves (DAW) propagating in dusty plasmas, in the presence of non-extensive distribu- tions for ions and electrons is investigated. By employing multiple scales technique, a cylindrically and spherically modified ...

  10. Influence of the arc plasma parameters on the weld pool profile in TIG welding

    Science.gov (United States)

    Toropchin, A.; Frolov, V.; Pipa, A. V.; Kozakov, R.; Uhrlandt, D.

    2014-11-01

    Magneto-hydrodynamic simulations of the arc and fluid simulations of the weld pool can be beneficial in the analysis and further development of arc welding processes and welding machines. However, the appropriate coupling of arc and weld pool simulations needs further improvement. The tungsten inert gas (TIG) welding process is investigated by simulations including the weld pool. Experiments with optical diagnostics are used for the validation. A coupled computational model of the arc and the weld pool is developed using the software ANSYS CFX. The weld pool model considers the forces acting on the motion of the melt inside and on the surface of the pool, such as Marangoni, drag, electromagnetic forces and buoyancy. The experimental work includes analysis of cross-sections of the workpieces, highspeed video images and spectroscopic measurements. Experiments and calculations have been performed for various currents, distances between electrode and workpiece and nozzle diameters. The studies show the significant impact of material properties like surface tension dependence on temperature as well as of the arc structure on the weld pool behaviour and finally the weld seam depth. The experimental weld pool profiles and plasma temperatures are in good agreement with computational results.

  11. Influence of the arc plasma parameters on the weld pool profile in TIG welding

    International Nuclear Information System (INIS)

    Toropchin, A; Frolov, V; Pipa, A V; Kozakov, R; Uhrlandt, D

    2014-01-01

    Magneto-hydrodynamic simulations of the arc and fluid simulations of the weld pool can be beneficial in the analysis and further development of arc welding processes and welding machines. However, the appropriate coupling of arc and weld pool simulations needs further improvement. The tungsten inert gas (TIG) welding process is investigated by simulations including the weld pool. Experiments with optical diagnostics are used for the validation. A coupled computational model of the arc and the weld pool is developed using the software ANSYS CFX. The weld pool model considers the forces acting on the motion of the melt inside and on the surface of the pool, such as Marangoni, drag, electromagnetic forces and buoyancy. The experimental work includes analysis of cross-sections of the workpieces, highspeed video images and spectroscopic measurements. Experiments and calculations have been performed for various currents, distances between electrode and workpiece and nozzle diameters. The studies show the significant impact of material properties like surface tension dependence on temperature as well as of the arc structure on the weld pool behaviour and finally the weld seam depth. The experimental weld pool profiles and plasma temperatures are in good agreement with computational results

  12. Numerical weld modeling - a method for calculating weld-induced residual stresses

    International Nuclear Information System (INIS)

    Fricke, S.; Keim, E.; Schmidt, J.

    2001-01-01

    In the past, weld-induced residual stresses caused damage to numerous (power) plant parts, components and systems (Erve, M., Wesseling, U., Kilian, R., Hardt, R., Bruemmer, G., Maier, V., Ilg, U., 1994. Cracking in Stabilized Austenitic Stainless Steel Piping of German Boiling Water Reactors - Characteristic Features and Root Causes. 20. MPA-Seminar 1994, vol. 2, paper 29, pp.29.1-29.21). In the case of BWR nuclear power plants, this damage can be caused by the mechanism of intergranular stress corrosion cracking in austenitic piping or the core shroud in the reactor pressure vessel and is triggered chiefly by weld-induced residual stresses. One solution of this problem that has been used in the past involves experimental measurements of residual stresses in conjunction with weld optimization testing. However, the experimental analysis of all relevant parameters is an extremely tedious process. Numerical simulation using the finite element method (FEM) not only supplements this method but, in view of modern computer capacities, is also an equally valid alternative in its own right. This paper will demonstrate that the technique developed for numerical simulation of the welding process has not only been properly verified and validated on austenitic pipe welds, but that it also permits making selective statements on improvements to the welding process. For instance, numerical simulation can provide information on the starting point of welding for every weld bead, the effect of interpass cooling as far as a possible sensitization of the heat affected zone (HAZ) is concerned, the effect of gap width on the resultant weld residual stresses, or the effect of the 'last pass heat sink welding' (welding of the final passes while simultaneously cooling the inner surface with water) producing compressive stresses in the root area of a circumferential weld in an austenitic pipe. The computer program FERESA (finite element residual stress analysis) was based on a commercially

  13. Automatic welding of fuel elements

    International Nuclear Information System (INIS)

    Briola, J.

    1958-01-01

    The welding process depends on the type of fuel element, the can material and the number of cartridges to be welded: - inert-gas welding (used for G2 and the 1. set of EL3), - inert atmosphere arc welding (used for welding uranium and zirconium), - electronic welding (used for the 2. set of EL3 and the tank of Proserpine). (author) [fr

  14. Vision-based weld pool boundary extraction and width measurement during keyhole fiber laser welding

    Science.gov (United States)

    Luo, Masiyang; Shin, Yung C.

    2015-01-01

    In keyhole fiber laser welding processes, the weld pool behavior is essential to determining welding quality. To better observe and control the welding process, the accurate extraction of the weld pool boundary as well as the width is required. This work presents a weld pool edge detection technique based on an off axial green illumination laser and a coaxial image capturing system that consists of a CMOS camera and optic filters. According to the difference of image quality, a complete developed edge detection algorithm is proposed based on the local maximum gradient of greyness searching approach and linear interpolation. The extracted weld pool geometry and the width are validated by the actual welding width measurement and predictions by a numerical multi-phase model.

  15. Automatic welding machine for piping

    International Nuclear Information System (INIS)

    Yoshida, Kazuhiro; Koyama, Takaichi; Iizuka, Tomio; Ito, Yoshitoshi; Takami, Katsumi.

    1978-01-01

    A remotely controlled automatic special welding machine for piping was developed. This machine is utilized for long distance pipe lines, chemical plants, thermal power generating plants and nuclear power plants effectively from the viewpoint of good quality control, reduction of labor and good controllability. The function of this welding machine is to inspect the shape and dimensions of edge preparation before welding work by the sense of touch, to detect the temperature of melt pool, inspect the bead form by the sense of touch, and check the welding state by ITV during welding work, and to grind the bead surface and inspect the weld metal by ultrasonic test automatically after welding work. The construction of this welding system, the main specification of the apparatus, the welding procedure in detail, the electrical source of this welding machine, the cooling system, the structure and handling of guide ring, the central control system and the operating characteristics are explained. The working procedure and the effect by using this welding machine, and the application to nuclear power plants and the other industrial field are outlined. The HIDIC 08 is used as the controlling computer. This welding machine is useful for welding SUS piping as well as carbon steel piping. (Nakai, Y.)

  16. On some nonlinear effects in ultrasonic fields

    Science.gov (United States)

    Tjotta

    2000-03-01

    Nonlinear effects associated with intense sound fields in fluids are considered theoretically. Special attention is directed to the study of higher effects that cannot be described within the standard propagation models of nonlinear acoustics (the KZK and Burgers equations). The analysis is based on the fundamental equations of motion for a thermoviscous fluid, for which thermal equations of state exist. Model equations are derived and used to analyze nonlinear sources for generation of flow and heat, and other changes in the ambient state of the fluid. Fluctuations in the coefficients of viscosity and thermal conductivity caused by the sound field, are accounted for. Also considered are nonlinear effects induced in the fluid by flexural vibrations. The intensity and absorption of finite amplitude sound waves are calculated, and related to the sources for generation of higher order effects.

  17. Laser welding to expand the allowable gap in bore welding for ITER blanket hydraulic connection

    Energy Technology Data Exchange (ETDEWEB)

    Tanigawa, Hisashi, E-mail: tanigawa.hisashi@jaea.go.jp; Maruyama, Takahito; Noguchi, Yuto; Takeda, Nobukazu; Kakudate, Satoshi

    2015-10-15

    For application to bore welding of hydraulic connection in the ITER blanket module, laser welding presents the following benefits: low weld heat input is preferred for re-welding of the irradiated material. Its contactless process can intrinsically avoid a failure mode of the tool sticking on the weld. The exact requirements for pipe alignment were assessed in comparison with the assembly tolerance. The groove geometry was modified to expand the allowable initial gap. The groove was machined to be partially thick to obviate the filler wire. First, plates with partially thick grooves were welded to elucidate the preferred groove geometry and welding conditions. With the modified groove, the plates were welded for the initial gap of 1.0 mm. Then the groove geometry and welding conditions were adjusted based on results of pipe welding tests. By application of the additional 0.5-mm-thick and 2.5-mm-wide metal in the groove, pipes with an initial gap of 0.7 mm were welded successfully.

  18. Nonlinear dust acoustic waves in a charge varying dusty plasma with suprathermal electrons

    International Nuclear Information System (INIS)

    Tribeche, Mouloud; Bacha, Mustapha

    2010-01-01

    Arbitrary amplitude dust acoustic waves in a dusty plasma with a high-energy-tail electron distribution are investigated. The effects of charge variation and electron deviation from the Boltzmann distribution on the dust acoustic soliton are then considered. The dust charge variation makes the dust acoustic soliton more spiky. The dust grain surface collects less electrons as the latter evolves far away from their thermodynamic equilibrium. The dust accumulation caused by a balance of the electrostatic forces acting on the dust grains is more effective for lower values of the electron spectral index. Under certain conditions, the dust charge fluctuation may provide an alternate physical mechanism causing anomalous dissipation, the strength of which becomes important and may prevail over that of dispersion as the suprathermal character of the plasma becomes important. Our results may explain the strong spiky waveforms observed in auroral plasmas.

  19. Determination of welding parameters for execution of weld overlayer on PWR nuclear reactor nozzles

    International Nuclear Information System (INIS)

    Ribeiro, Gabriela M.; Lima, Luciana I.; Quinan, Marco A.; Schvartzman, Monica M.

    2009-01-01

    In the PWR reactors, nickel based dissimilar welds have been presented susceptibilities the stress corrosion (S C). For the mitigation the problem a deposition of weld layers on the external surface of the nozzle is an alternative, viewing to provoke the compression of the region subjected to S C. This paper presents a preliminary study on the determination of welding parameters to obtain these welding overlayers. Welding depositions were performed on a test piece welded with nickel 182 alloy, simulating the conditions of a nozzle used in a PWR nuclear power plant. The welding process was the GTAW (Gas Tungsten Arc Welding), and a nickel 52 alloy as addition material. The overlayers were performed on the base metals, carbon steel an stainless steel, changing the welding parameters and verifying the the time of each weld filet. After that, the samples were micro structurally characterized. The macro structures and the microstructures obtained through optical microscopy and Vickers microhardness are presented. The preliminary results make evident the good weld quality. However, a small weld parameters influence used in the base material microstructure (carbon steel and stainless steel). The obtained results in this study will be used as reference in the construction of a mock up which will simulate all the conditions of a pressurizer nozzle of PWR reactor

  20. Grinding Parts For Automatic Welding

    Science.gov (United States)

    Burley, Richard K.; Hoult, William S.

    1989-01-01

    Rollers guide grinding tool along prospective welding path. Skatelike fixture holds rotary grinder or file for machining large-diameter rings or ring segments in preparation for welding. Operator grasps handles to push rolling fixture along part. Rollers maintain precise dimensional relationship so grinding wheel cuts precise depth. Fixture-mounted grinder machines surface to quality sufficient for automatic welding; manual welding with attendant variations and distortion not necessary. Developed to enable automatic welding of parts, manual welding of which resulted in weld bead permeated with microscopic fissures.

  1. Welding repair of a dissimilar weld and respective consequences for other German plants

    International Nuclear Information System (INIS)

    Brummer, G.; Dauwel, W.; Wesseling, U.; Ilg, U.; Lauer, P.; Widera, M.; Wachter, O.

    2002-01-01

    During a regular refueling outage in a German nuclear power plant in year 2000, additional non-destructive examinations have been performed on request of the Authority, to fulfill some recommendations of the independent experts with regard to the retrospective application of the Basic Safety Concept for the ferritic main coolant piping of this plant. During these inspections, indications were found in a dissimilar weld between one of the fifteen MCL (main coolant lines) nozzles and the ECC (emergency core cooling) system piping. By means of on-site metallography and laboratory investigations on three boat samples taken from this weld, it could be shown that the indications were due to hot cracking in the surface layer of the weld. In the course of these investigations, at three locations at the circumference of the weld, dis-bonding defects were found between the ferritic base metal of the nozzle and the austenitic weld butter, which has been applied to join the nozzle to the austenitic safe-end. According to the results of the extensive investigations, the dis-bonding occurred during the manufacturing process after stress-relief heat-treatment of the buttering during the welding of the austenitic safe-end to the butter material. There was no evidence for any crack growth during operation of the plant. Due to the large size of the boat-samples, a weld repair was mandatory. This repair has been performed using the so-called temper-bead technique as specified in the ASME Code, without subsequent stress relief heat treatment, using an advanced automatic orbital TIG welding process. The welding has been successfully performed without the need of further repair work. For those dissimilar welds, all other plants, except one, had used Inconel welding material for buttering the ferritic nozzle instead of stainless steel welding metal. For metallurgical reasons, dis-bonding along the fusion line for Inconel buttered dissimilar welds is unlikely to occur. Nevertheless all

  2. EFFECTS OF ELECTRODE DEFORMATION OF RESISTANCE SPOT WELDING ON 304 AUSTENITIC STAINLESS STEEL WELD GEOMETRY

    Directory of Open Access Journals (Sweden)

    Nachimani Charde

    2012-12-01

    Full Text Available The resistance spot welding process is accomplished by forcing huge amounts of current flow from the upper electrode tip through the base metals to the lower electrode tip, or vice versa or in both directions. A weld joint is established between the metal sheets through fusion, resulting in a strong bond between the sheets without occupying additional space. The growth of the weld nugget (bond between sheets is therefore determined from the welding current density; sufficient time for current delivery; reasonable electrode pressing force; and the area provided for current delivery (electrode tip. The welding current and weld time control the root penetration, while the electrode pressing force and electrode tips successfully accomplish the connection during the welding process. Although the welding current and weld time cause the heat generation at the areas concerned (electrode tip area, the electrode tips’ diameter and electrode pressing forces also directly influence the welding process. In this research truncated-electrode deformation and mushrooming effects are observed, which result in the welded areas being inconsistent due to the expulsion. The copper to chromium ratio is varied from the tip to the end of the electrode whilst the welding process is repeated. The welding heat affects the electrode and the electrode itself influences the shape of the weld geometry.

  3. Research on the Effects of Technical Parameters on the Molding of the Weld by A-TIG Welding

    OpenAIRE

    Shi, Kai; Pan, Wu

    2012-01-01

    The effects of welding parameters on the molding of weld by A-TIG welding of a 4mm thickness mild steel plate is studied in the present paper. The results obtained show that: as welding current increases A-TIG welding penetration gets deeper than TIG welding; size and shape of HAZ has remarkable change; A-TIG welding has the narrower weld pool width than TIG welding.

  4. Electron beam welding

    International Nuclear Information System (INIS)

    Schwartz, M.M.

    1974-01-01

    Electron-beam equipment is considered along with fixed and mobile electron-beam guns, questions of weld environment, medium and nonvacuum welding, weld-joint designs, tooling, the economics of electron-beam job shops, aspects of safety, quality assurance, and repair. The application of the process in the case of individual materials is discussed, giving attention to aluminum, beryllium, copper, niobium, magnesium, molybdenum, tantalum, titanium, metal alloys, superalloys, and various types of steel. Mechanical-property test results are examined along with the areas of application of electron-beam welding

  5. Smoothing identification of systems with small non-linearities

    Czech Academy of Sciences Publication Activity Database

    Kozánek, Jan; Piranda, J.

    2003-01-01

    Roč. 38, č. 1 (2003), s. 71-84 ISSN 0025-6455 R&D Projects: GA ČR GA101/00/1471 Institutional research plan: CEZ:AV0Z2076919 Keywords : identification * small non-linearities * smoothing methods Subject RIV: BI - Acoustics Impact factor: 0.237, year: 2003

  6. The National Shipbuilding Research Program. Development of Electromagnetic Acoustic Transducers (EMATS) for Surface/Volumetric Inspection of Welds

    National Research Council Canada - National Science Library

    Maclauchlan, D. T; Clark, S. P; Perry, M. B; Hancock, J. W

    2000-01-01

    ...) through General Dynamics - Electric Boat (EB) extended the EMAT technology by evaluating shear wave sensors for volumetric weld examination and included system evaluation in the shipyard, comparing the results...

  7. Recent developments in pipeline welding practice

    Energy Technology Data Exchange (ETDEWEB)

    1979-01-01

    Fourteen chapters are included: overview of pipeline welding systems and quality assurance, CRC automatic welding system, H.C. Price Co. automatic welding system, semi-automatic MIG-welding process, partial penetration welding of steel pipes for gas distribution, construction procedures and quality control in offshore pipeline construction, welding in repair and maintenance of gas transmission pipelines, British Gas studies of welding on pressurized gas transmission pipelines, hot tapping pipelines, underwater welding for offshore pipelines and associated equipment, radial friction welding, material composition vs weld properties, review of NDT of pipeline welds, and safety assurance in pipeline construction. A bibliography of approximately 150 references is included, arranged according to subject and year.

  8. X-ray radiography of Ti6Al4V welded by plasma tungsten arc (PTA) welding

    Energy Technology Data Exchange (ETDEWEB)

    Dikbas, Halil; Caligulu, Ugur; Taskin, Mustafa; Turkmen, Mustafa [Firat Univ., Elazig (Turkey). Metallurgy Dept.

    2013-03-01

    In this study, X-ray radiographic tests of Ti6Al4V alloys welded by plasma tungsten arc welding (PTA) were investigated. PTA welding experiments were carried out under argon shielding gas atmosphere, at 1400-1600 W and 1800 W welding powers as well as 1 m/min, 0.75 m/min, and 0.50 m/min welding speeds. After this process, radiography of the welded joints was performed by X-ray diffraction. The result of the radiographic tests indicated that by increasing welding power the widths of deep penetration increased in all specimens. On the contrary, increasing welding speeds decreases the widths deep penetration. The best properties of Ti6Al4V joints were observed for specimens welded at 1800 W welding power and at 0.50 m/min welding speed. (orig.)

  9. Thermometric- and Acoustic-Based Beam Power Monitor for Ultra-Bright X-Rays

    International Nuclear Information System (INIS)

    2010-01-01

    A design for an average beam power monitor for ultra-bright X-ray sources is proposed that makes simultaneous use of calorimetry and radiation acoustics. Radiation incident on a solid target will induce heating and ultrasonic vibrations, both of which may be measured to give a fairly precise value of the beam power. The monitor is intended for measuring ultra-bright Free-Electron Laser (FEL) X-ray beams, for which traditional monitoring technologies such as photo-diodes or scintillators are unsuitable. The monitor consists of a Boron Carbide (B 4 C) target designed to absorb most of the incident beam's energy. Resistance temperature detectors (RTD) and piezoelectric actuators are mounted on the outward faces of the target to measure the temperature changes and ultrasonic vibrations induced by the incident beam. The design was tested using an optical pulsed beam (780 nm, 120 and 360 Hz) from a Ti:sapphire oscillator at several energies between 0.8 and 2.6 mJ. The RTDs measured an increase in temperature of about 10 K over a period of several minutes. The piezoelectric sensors recorded ringing acoustic oscillations at 580 ± 40 kHz. Most importantly, the amplitude of the acoustic signals was observed to scale linearly with beam power up to 2 mJ of pulse energy. Above this pulse energy, the vibrational signals became nonlinear. Several causes for this nonlinearity are discussed, including amplifier saturation and piezoelectric saturation. Despite this nonlinearity, these measurements demonstrate the feasibility of such a beam power measurement device. The advantage of two distinct measurements (acoustic and thermometric) provides a useful method of calibration that is unavailable to current LCLS diagnostics tools.

  10. Effects of welding parameters on friction stir spot welding of high density polyethylene sheets

    International Nuclear Information System (INIS)

    Bilici, Mustafa Kemal; Yukler, Ahmet Irfan

    2012-01-01

    Graphical abstract: (a) Schematic illustration of the cross section of a friction stir spot weld and (b) Geometry of the weld bonded area, x: nugget thickness and y: the thickness of the upper sheet. Highlights: → Welding parameters affect the FSSW nugget formation and the strength of the joint. → Melting of polyethylene occurred in the vicinity of the tool pin. → The joint that fractures with a pull nugget failure mode has a higher strength. -- Abstract: Friction stir spot welding parameters affect the weld strength of thermoplastics, such as high density polyethylene (HDPE) sheets. The effects of the welding parameters on static strength of friction stir spot welds of high density polyethylene sheets were investigated. For maximizing the weld strength, the selection of welding parameters is very important. In lap-shear tests two fracture modes were observed; cross nugget failure and pull nugget failure. The tool rotational speed, tool plunge depth and dwell time were determined to be important in the joint formation and its strength. The joint which had a better strength fails with a pull nugget failure morphology. Weld cross section image analysis of the joints were done with a video spectral comparator. The plunge rate of the tool was determined to have a negligible effect on friction stir spot welding.

  11. Nondestructive materials evaluation and imaging by higher harmonics

    International Nuclear Information System (INIS)

    Kawashima, Koichiro

    2012-01-01

    Nondestructive detection of material anormalities, degradation and tight cracks, in which the acoustic impedance mismatch is low, is rather difficult by conventional ultrasonic testing. A novel nonlinear ultrasonic technique, in particular, higher harmonic technique, utilizes the waveform distortion, which results from the interaction between anormalities and large amplitude tone-burst waves. This technique is not affected by acoustic impedance mismatch, therefore, it has possibility to detect such anormalities, degradation and tight cracks. A novel higher harmonic imaging technique is proposed and applied to detect and visualize local plastic deformation of SUS 304 plates, plastic zone in front of crack tip, weld bond contour of carbon steel, small inclusions in ODS steel fuel tubes, pitting damage of SUS 316 plates in mercury, shallow fatigue cracks of SUS 316 plates introduced by thermal fatigue, and inter-granular stress corrosion cracking, IGSCC, in welded plates simulated safe-ends for bonding dissimilar metals. (author)

  12. Nonlinear dynamics of zigzag molecular chains (in Russian)

    DEFF Research Database (Denmark)

    Savin, A. V.; Manevitsch, L. I.; Christiansen, Peter Leth

    1999-01-01

    models (two-dimensional alpha-spiral, polyethylene transzigzag backbone, and the zigzag chain of hydrogen bonds) shows that the zigzag structure essentially limits the soliton dynamics to finite, relatively narrow, supersonic soliton velocity intervals and may also result in that several acoustic soliton......Nonlinear, collective, soliton type excitations in zigzag molecular chains are analyzed. It is shown that the nonlinear dynamics of a chain dramatically changes in passing from the one-dimensional linear chain to the more realistic planar zigzag model-due, in particular, to the geometry...

  13. Welding problems in nuclear power engineering

    International Nuclear Information System (INIS)

    Zubchenko, A.S.

    1986-01-01

    The problems of welding industry in nuclear power plant engineering, mainly related to the improvement of molten bath protection, are considered. Development of new materials for welding electrodes, for cladding and welding fluxes, is pointed out. Production of the following equipment is brought to a commercial level: welding heads and welding machines for branch pipe welding, anticorrosion cladding, zonal thermal treatment, electron beam welding facilities for the welding and maintenance of turbineblades, equipment for nondestructive testing of welded joints

  14. Laser weld process monitoring and control using chromatic filtering of thermal radiation from a weld pool

    International Nuclear Information System (INIS)

    Kim, Cheol Jung; Kim, Min Suk; Baik, Sung Hoon; Chung, Chin Man

    2000-06-01

    The application of high power Nd: YAG lasers for precision welding in industry has been growing quite fast these days in diverse areas such as the automobile, the electronics and the aerospace industries. These diverse applications also require the new developments for the precise control and the reliable process monitoring. Due to the hostile environment in laser welding, a remote monitoring is required. The present development relates in general to weld process monitoring techniques, and more particularly to improved methods and apparatus for real-time monitoring of thermal radiation of a weld pool to monitor a size variation and a focus shift of the weld pool for weld process control, utilizing the chromatic aberration of focusing lens or lenses. The monitoring technique of the size variation and the focus shift of a weld pool is developed by using the chromatic filtering of the thermal radiation from a weld pool. The monitoring of weld pool size variation can also be used to monitor the weld depth in a laser welding. Furthermore, the monitoring of the size variation of a weld pool is independent of the focus shift of a weld pool and the monitoring of the focus shift of a weld pool is independent of the size variation of a weld pool

  15. Laser weld process monitoring and control using chromatic filtering of thermal radiation from a weld pool

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Cheol Jung; Kim, Min Suk; Baik, Sung Hoon; Chung, Chin Man

    2000-06-01

    The application of high power Nd: YAG lasers for precision welding in industry has been growing quite fast these days in diverse areas such as the automobile, the electronics and the aerospace industries. These diverse applications also require the new developments for the precise control and the reliable process monitoring. Due to the hostile environment in laser welding, a remote monitoring is required. The present development relates in general to weld process monitoring techniques, and more particularly to improved methods and apparatus for real-time monitoring of thermal radiation of a weld pool to monitor a size variation and a focus shift of the weld pool for weld process control, utilizing the chromatic aberration of focusing lens or lenses. The monitoring technique of the size variation and the focus shift of a weld pool is developed by using the chromatic filtering of the thermal radiation from a weld pool. The monitoring of weld pool size variation can also be used to monitor the weld depth in a laser welding. Furthermore, the monitoring of the size variation of a weld pool is independent of the focus shift of a weld pool and the monitoring of the focus shift of a weld pool is independent of the size variation of a weld pool.

  16. Analysis of weld-cracking and improvement of the weld-repair process of superplastic forming tools

    International Nuclear Information System (INIS)

    Duchosal, A.; Deschaux-Beaume, F.; Lours, P.; Haro, S.; Fras, G.

    2013-01-01

    Highlights: ► Characterisation of the microstructure of a heat-resistant austenitic cast steel. ► Failure analysis using in situ tensile tests and isothermal fatigue tests. ► Analyses of weld cracking mechanism during shielded metal arc welding process. ► Improvement of weld-repair method by re-melting of the base material surface with GTAW process. - Abstract: Superplastic forming (SPF) dies are generally made of using heat resistant cast steels, which are very sensitive to weld cracking. In order to improve the weld-repair process of such dies to prevent weld-cracking, the microstructure and the mechanical behaviour of a typical heat-resistant cast steel was first studied, using isothermal low-cycle fatigue tests and in situ tensile tests. The welding behaviour of such steel was also investigated, using a shielded metal arc welding (SMAW) process and welding conditions similar to those employed for weld repair industrial dies. The comparison of the aspect of weld-cracking with the fracture mechanisms observed at room temperature or during isothermal low-cycle fatigue tests suggests a similar brittle failure mechanism, due to the presence of large interdendritic carbides in the cast steel. The melting of the cast steel surface using a gas tungsten arc welding (GTAW) process allowed to refine the primary carbides, and then to reduce the weld-cracking sensitivity. The refining method with GTAW before welding has been successfully tested to weld-repair a sample representative of SPF dies, and is recommended for subsequent repairs of such dies

  17. Real weld geometry determining mechanical properties of high power laser welded medium plates

    Science.gov (United States)

    Liu, Sang; Mi, Gaoyang; Yan, Fei; Wang, Chunming; Li, Peigen

    2018-06-01

    Weld width is commonly used as one of main factors to assess joint performances in laser welding. However, it changes significantly through the thickness direction in conditions of medium or thick plates. In this study, high-power autogenous laser welding was conducted on 7 mm thickness 201 stainless steel to elucidate the factor of whole weld transverse shape critically affecting the mechanical properties with the aim of predicting the performance visually through the weld appearance. The results show that single variation of welding parameters could result in great changes of weld pool figures and subsequently weld transverse shapes. All the obtained welds are composed of austenite containing small amount of cellular dendritic δ-Ferrite. The 0.2% proof stresses of Nail- and Peanut-shaped joint reach 458 MPa and 454 MPa, 88.2% and 87.5% of the base material respectively, while that of Wedge-shaped joint only comes to 371 MPa, 71.5% of the base material. The deterioration effect is believed to be caused by the axial grain zone in the weld center. The fatigue strength of joint P is a bit lower than N, but much better than W. Significant deformation incompatibility through the whole thickness and microstructure resistance to crack initiation should be responsible for the poor performance of W-shaped joints.

  18. Tailoring weld geometry during keyhole mode laser welding using a genetic algorithm and a heat transfer model

    International Nuclear Information System (INIS)

    Rai, R; DebRoy, T

    2006-01-01

    Tailoring of weld attributes based on scientific principles remains an important goal in welding research. The current generation of unidirectional laser keyhole models cannot determine sets of welding variables that can lead to a particular weld attribute such as specific weld geometry. Here we show how a computational heat transfer model of keyhole mode laser welding can be restructured for systematic tailoring of weld attributes based on scientific principles. Furthermore, the model presented here can calculate multiple sets of laser welding variables, i.e. laser power, welding speed and beam defocus, with each set leading to the same weld pool geometry. Many sets of welding variables were obtained via a global search using a real number-based genetic algorithm, which was combined with a numerical heat transfer model of keyhole laser welding. The reliability of the numerical heat transfer calculations was significantly improved by optimizing values of the uncertain input parameters from a limited volume of experimental data. The computational procedure was applied to the keyhole mode laser welding of the 5182 Al-Mg alloy to calculate various sets of welding variables to achieve a specified weld geometry. The calculated welding parameter sets showed wide variations of the values of welding parameters, but each set resulted in a similar fusion zone geometry. The effectiveness of the computational procedure was examined by comparing the computed weld geometry for each set of welding parameters with the corresponding experimental geometry. The results provide hope that systematic tailoring of weld attributes via multiple pathways, each representing alternative welding parameter sets, is attainable based on scientific principles

  19. Weld defect identification in friction stir welding using power spectral density

    Science.gov (United States)

    Das, Bipul; Pal, Sukhomay; Bag, Swarup

    2018-04-01

    Power spectral density estimates are powerful in extraction of useful information retained in signal. In the current research work classical periodogram and Welch periodogram algorithms are used for the estimation of power spectral density for vertical force signal and transverse force signal acquired during friction stir welding process. The estimated spectral densities reveal notable insight in identification of defects in friction stir welded samples. It was observed that higher spectral density against each process signals is a key indication in identifying the presence of possible internal defects in the welded samples. The developed methodology can offer preliminary information regarding presence of internal defects in friction stir welded samples can be best accepted as first level of safeguard in monitoring the friction stir welding process.

  20. Residual stresses and their mechanisms of production at circumferential weld by heat-sink welding

    International Nuclear Information System (INIS)

    Ueda, Yukio; Nakacho, Keiji; Ohkubo, Katsumi; Shimizu, Tsubasa.

    1983-01-01

    In the previous report, the authors showed effectiveness of the heat-sink welding (water cooling) to accomplish this end by conducting theoretical analysis and an experiment on residual stresses in the 4B pipe of SUS 304 by the conventional welding and the heat-sink welding at a certain standard heat-input condition. In this research, different pipe sizes and varied heat-input are applied. The welding residual stresses by the conventional welding and the heat-sink welding are obtained by the theoretical analysis and their production mechanisms are clarified. Hence the influence of the above changes of conditions on effectiveness of the heat-sink welding is investigated. The main results are summarized as follow. (1) In case of this pipes such as 2B and 4B pipes, it is important to minimize heat-input per one pass (especially for latter half passes) in order to improve the effectiveness of the heat-sink welding. The effectiveness can be predicted either by theoretical analysis of the temperature distribution history with consideration of the characteristic of heat transfer under spray-watering or by experimental measurement. (2) In case of 24B pipes, thick pipes, it is desirable to minimize heat-input for the first half passes, by which the heat-sink welding becomes more effective. In addition, no matter whether the conventional welding or the heat-sink welding, it is important to prevent angular distorsion which produces tensile axial stresses on the inner surface of the pipe in the weld zone. Possible measures to meet these requirements are to apply restraining jigs, to minimize the section area of the groove (ex. application of the narrow gap arc welding), and to change continuous welding to skip one. (J.P.N.)