Sample records for welding symposium electronic

  1. Portable electron beam weld chamber (United States)

    Lewis, J. R.; Dimino, J. M.


    Development and characteristics of portable vacuum chamber for skate type electron beam welding are discussed. Construction and operational details of equipment are presented. Illustrations of equipment are provided.

  2. Annual Symposium in Electronics Packaging

    CERN Document Server


    Each May, the Continuing Education Division of the T.J.Watson School of Engineering, Applied Science and Technology at the State University of New York at Binghamton sponsors an Annual Symposium in Electronics Packaging in cooperation with local professional societies (IEEE, ASME, SME, IEPS) and UnlPEG (the University-Industry Partnership for Economic Growth.) Each volume of this Electronics Packaging Forum series is based on the the preceding Symposium, with Volume Two based on the 1990 presentations. The Preface to Volume One included a brief definition of the broad scope of the electronics packaging field with some comments on why it has recently assumed such a more prominent priority for research and development. Those remarks will not be repeated here; at this point it is assumed that the reader is a professional in the packaging field, or possibly a student of one of the many academic disciplines which contribute to it. It is worthwhile repeating the series objectives, however, so the reader will be cle...

  3. Weld formation control at electron beam welding with beam oscillations


    Trushnikov, Dmitriy; Koleva, Elena; Mladenov, Georgy; A. Shcherbakov


    Electron beam welding is used extensively to produce essential machine parts. The control of the basic beam parameters beam power or beam current at constant accelerating voltage, welding speed, current of focusing lens and distance between electron gun and welded sample surface is not enough to obtain at most of the regimes sound welds. Control of the focus position using analysis of the high frequency component of the current, collected by plasma, at periodic interactions on the beam (the o...

  4. Magnetic Deflection Of Welding Electron Beam (United States)

    Malinzak, R. Michael; Booth, Gary N.


    Electron-beam welds inside small metal parts produced with aid of magnetic deflector. Beam redirected so it strikes workpiece at effective angle. Weld joint positioned to where heavy microfissure concentration removed when subsequent machining required, increasing likelihood of removing any weld defects located in face side of electron-beam weld.

  5. Shimmed electron beam welding process (United States)

    Feng, Ganjiang; Nowak, Daniel Anthony; Murphy, John Thomas


    A modified electron beam welding process effects welding of joints between superalloy materials by inserting a weldable shim in the joint and heating the superalloy materials with an electron beam. The process insures a full penetration of joints with a consistent percentage of filler material and thereby improves fatigue life of the joint by three to four times as compared with the prior art. The process also allows variable shim thickness and joint fit-up gaps to provide increased flexibility for manufacturing when joining complex airfoil structures and the like.

  6. Welding multiple plies with an electron beam (United States)

    Kiluk, F. J.


    Method for electron-beam welding of multi-ply metal sheets eliminates ply separation and minimizes porosity. Method was developed for assembling bellows made of four plies of iron/nickel alloy sheets. Method consists of making successive stitch welds with electron beam until weld seam is completely filled in and all plies have been penetrated.

  7. Viewing electron-beam welds in progress (United States)

    Armenoff, C. T.


    With aid of optical filter, operator of electron-beam welding machine can view TV image of joint that is being welded and can make corrections as necessary. Operator can see when weld bead gets out of alinement, for example, and compensate for deflection of electron beam caused by changes in magnetic field.

  8. Preventing Contamination In Electron-Beam Welds (United States)

    Goodin, Wesley D.; Gulbrandsen, Kevin A.; Oleksiak, Carl


    Simple expedient eliminates time-consuming, expensive manual hand grinding. Use of groove and backup tube greatly reduces postweld cleanup in some electron-beam welding operations. Tube-backup method developed for titanium parts, configurations of which prevents use of solid-block backup. In new welding configuration, tube inserted in groove to prevent contact between alumina beads and molten weld root. When welding complete and beads and tube removed, only minor spatter remains and is ground away easily.

  9. Improved electron-beam welding technique (United States)

    Schumacher, B.


    Electron-beam generator produces high quality welds without vaporization by relying on the mobility and hydrodynamic properties of the material in its liquid phase. The power density of the beam is relative to the speed of the workpiece, producing an inclined weld-front.

  10. Electron Beam Welding to Join Gamma Titanium Aluminide Articles (United States)

    Kelly, Thomas Joseph (Inventor)


    A method is provided for welding two gamma titanium aluminide articles together. The method includes preheating the two articles to a welding temperature of from about 1700 F to about 2100 F, thereafter electron beam welding the two articles together at the welding temperature and in a welding vacuum to form a welded structure, and thereafter annealing the welded structure at an annealing temperature of from about 1800 F to about 2200 F, to form a joined structure.

  11. Material Protection During Electron-Beam Welding (United States)

    Tomlinson, R. L.; Kiluk, F. J.


    Alumina pellets behind electron-beam weld joint protect other parts of assembly from beam and from spattered material. Alumina pellets may be cleaned and reused. Easily applied and removed in regions that are narrow or have complex shapes.

  12. Electron beam welding complex diagnostics automated system

    Directory of Open Access Journals (Sweden)

    Є. В. Нікітенко


    Full Text Available The structure of the system of technical diagnostics is investigated. The algorithm of technical diagnostic of electron beam welding complex, which serves as the basis for creation of automated system for technical diagnostics, is proposed

  13. Onorbit electron beam welding experiment definition (United States)


    The proposed experiment design calls for six panels to be welded, each having unique characteristics selected to yield specific results and information. The experiment is completely automated and the concept necessitated the design of a new, miniaturized, self-contained electron beam (EB) welding system, for which purpose a separate IR and D was funded by the contractor, Martin Marietta Corporation. Since future tasks beyond the proposed experiment might call for astronauts to perform hand-held EB gun repairs or for the gun to be interfaced with a dexterous robot such as the planned flight telerobotic servicer (FTS), the EB gun is designed to be dismountable from the automated system. In the experiment design, two separate, identical sets of weld panels will be welded, one on earth in a vacuum chamber and the other onorbit in the aft cargo bay of an orbiter. Since the main objective of the experiment is to demonstrate that high quality welds can be achieved under onorbit conditions, the welds produced will be subjected to a wide range of discriminating non-destructive Q.C. procedures and destructive physical tests. However, advantage will be taken of the availability of a fairly large quantity of welded material in the two series of welded specimens to widen the circle of investigative talent by providing material to academic and scientific institutions for examination.

  14. System of video observation for electron beam welding process (United States)

    Laptenok, V. D.; Seregin, Y. N.; Bocharov, A. N.; Murygin, A. V.; Tynchenko, V. S.


    Equipment of video observation system for electron beam welding process was developed. Construction of video observation system allows to reduce negative effects on video camera during the process of electron beam welding and get qualitative images of this process.

  15. Study on local vacuum electron beam welding of flange rim

    CERN Document Server

    He Cheng Dan; Ying Lei; Xu Qi Jin


    Local vacuum electron beam welding and its application prospect in military and civil industry are introduced. A home made local vacuum electron beam welding is completed. Its main technical parameters and key techniques are also presented

  16. A comparison of the physics of Gas Tungsten Arc Welding (GTAW), Electron Beam Welding (EBW), and Laser Beam Welding (LBW) (United States)

    Nunes, A. C., Jr.


    The physics governing the applicability and limitations of gas tungsten arc (GTA), electron beam (EB), and laser beam (LB) welding are compared. An appendix on the selection of laser welding systems is included.

  17. Electron beam welding of iridium heat source capsules (United States)

    Mustaleski, Thomas M.; Yearwood, J. Cecil; Burgan, Clyde E.; Green, L. A.


    The development of the welding procedures for the production of DOP-26 iridium alloy cups for heat source encapsulation is described. All the final assembly welds were made using the electron beam welding process. The welding of the 0.13-mm weld shield required the use of computer controlled X-Y table and a run-off tab. Welding of the frit vent to the cup required that a laser weld be made to hold the frit assembly edges together for the final electron beam weld. Great care is required in tooling design and beam placement to achieve acceptable results. Unsuccessful attempts to use laser beam welding for heat shield butt weld are discussed.

  18. Electron beam welding and beam positioning




    Programs for control of mutual movements of the welded parts and EB gun are written in the unified language ISO-7bit. Beam settings control uses electronic charts or optional languages, sometimes self-designed. Operator coordinates movements and beam settings manually.

  19. Effect of weld spacing on microstructure and mechanical properties of CLAM electron beam welding joints

    Energy Technology Data Exchange (ETDEWEB)

    Zhai, Yutao; Huang, Bo, E-mail:; Zhang, Junyu; Zhang, Baoren; Liu, Shaojun; Huang, Qunying


    Highlights: • The welded joints of CLAM steel with different weld spacings have been fabricated with electron beam welding, and a simplified model of CLAM sheet was proposed. • The microstructure and mechanical properties such as microhardness, impact and tensile were investigated at different welding spacing for both conditions of as-welded and post weld heat treatment (PWHT). • The effect of the welding thermal cycle was significantly when the weld spacings were smaller than 4 mm. • When the weld spacing was small enough, the original microstructures would be fragmented with the high heat input. - Abstract: China low activation martensitic (CLAM) steel has been chosen as the primary structural material in the designs of dual function lithium-lead (DFLL) blanket for fusion reactors, China helium cooled ceramic breeder (HCCB) test blanket module (TBM) for ITER and China fusion engineering test reactor (CFETR) blanket. The cooling components of the blankets are designed with high density cooling channels (HDCCs) to remove the high nuclear thermal effectively. Hence, the welding spacing among the channels are small. In this paper, the welded joints of CLAM steel with different weld spacings have been fabricated with electron beam welding (EBW). The weld spacing was designed to be 2 mm, 3 mm, 4 mm, 6 mm and 8 mm. The microstructure and mechanical properties such as microhardness, impact and tensile were investigated at different welding spacing for both conditions of as-welded and post weld heat treatment (PWHT). The PWHT is tempering at 740 °C for 120 min. The results showed that the grain size in the heat affected zone (HAZ) increased with the increasing weld spacing, and the joint with small weld spacing had a better performance after PWHT. This work would give useful guidance to improve the preparation of the cooling components of blanket.

  20. Electron Beam Welding of Thick Copper Material

    Energy Technology Data Exchange (ETDEWEB)

    Broemssen, Bernt von [IVF Industriforskning och utveckling AB, Stockholm (Sweden)


    The purpose of this study was to review the two variants of the Electron Beam Welding (EBW) processes developed (or used) by 1- SKB, Sweden with assistance from TWI, England and 2 - POSIVA, Finland with assistance from Outokumpu, Finland. The aim was also to explain the principle properties of the EBW method: how it works, the parameters controlling the welding result but also giving rise to benefits, and differences between the EBW variants. The main conclusions are that both SKB and POSIVA will within a few years succeed to qualify their respective EBW method for welding of copper canisters. The Reduced Pressure EBW that SKB use today seems to be very promising in order to avoid root defects. If POSIVA does not succeed to avoid root defects with the high vacuum method and the beam oscillation technique it should be possible for POSIVA to incorporate the Reduced Pressure technique albeit with significant changes to the EBW equipment. POSIVA has possibly an advantage over SKB with the beam oscillation technique used, which gives an extra degree of freedom to affect the weld quality. The beam oscillation could be of importance for closing of the keyhole. Before EBW of lids, the material certification showing the alloy content (specifying min and max impurity percentages) and the mechanical properties should be checked. The welded material needs also to be tested for mechanical properties. If possible the weld should have a toughness level equal to that of the unwelded parent material. Specifically some conclusions are reported regarding the SKB equipment. Suggestions for further development are also given in the conclusion chapter.

  1. Electron Beam Welding of Gear Wheels by Splitted Beam (United States)

    Dřímal, Daniel


    This contribution deals with the issue of electron beam welding of high-accurate gear wheels composed of a spur gearing and fluted shaft joined with a face weld for automotive industry. Both parts made of the high-strength low-alloy steel are welded in the condition after final machining and heat treatment, performed by case hardening, whereas it is required that the run-out in the critical point of weldment after welding, i. e. after the final operation, would be 0.04 mm max.. In case of common welding procedure, cracks were formed in the weld, initiated by spiking in the weld root. Crack formation was prevented by the use of an interlocking joint with a rounded recess and suitable welding parameters, eliminating crack initiation by spiking in the weld root. Minimisation of the welding distortions was achieved by the application of tack welding with simultaneous splitting of one beam into two parts in the opposite sections of circumferential face weld attained on the principle of a new system of controlled deflection with digital scanning of the beam. This welding procedure assured that the weldment temperature after welding would not be higher than 400 °C. Thus, this procedure allowed achieving the final run-outs in the critical point of gearwheels within the maximum range up to 0.04 mm, which is acceptable for the given application. Accurate optical measurements did not reveal any changes in the teeth dimensions.

  2. Numerical modeling of electron-beam welding of dissimilar metals (United States)

    Krektuleva, R. A.; Cherepanov, O. I.; Cherepanov, R. O.


    This paper is devoted to numerical modeling of heat transfer processes and estimation of thermal stresses in weld seams created by electron beam welding of heterogeneous metals. The mathematical model is based on a system of equations that includes the Lagrange's variational equation of theory of plasticity and variational equation of M. Biot's principle to simulate the heat transfer processes. The two-dimensional problems (plane strain and plane stress) are considered for estimation of thermal stresses in welds considering differences of mechanical properties of welded materials. The model is developed for simulation of temperature fields and stresses during electron beam welding.

  3. An analysis of electron guns for welding (United States)

    Sabchevski, S. P.; Mladenov, G. M.; Wojcicki, S.; Dabek, J.


    Results from numerical experiments and direct measurements for the analysis of an axially symmetric triode electron gun with thermionic cathode for electron beam welding are presented and discussed. Computer simulation is carried out using the new version of the GUN-EBT software package. The self-consistent model takes into account the energy spectrum of emitted electrons and formation of a potential minimum in front of the cathode. The method underlying the investigation incorporates not only the commonly used trajectory analysis (ray tracing) but also an analysis in the phase space (phase analysis) which allows the emittance of the beams to be evaluated. It is demonstrated that computer simulation of beam formation provides ample information for the assessment both of the quality of generated beams and operational performance of the guns.

  4. Definition of Beam Diameter for Electron Beam Welding

    Energy Technology Data Exchange (ETDEWEB)

    Burgardt, Paul [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Pierce, Stanley W. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Dvornak, Matthew John [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)


    It is useful to characterize the dimensions of the electron beam during process development for electron beam welding applications. Analysis of the behavior of electron beam welds is simplest when a single number can be assigned to the beam properties that describes the size of the beam spot; this value we generically call the “beam diameter”. This approach has worked well for most applications and electron beam welding machines with the weld dimensions (width and depth) correlating well with the beam diameter. However, in recent weld development for a refractory alloy, Ta-10W, welded with a low voltage electron beam machine (LVEB), it was found that the weld dimensions (weld penetration and weld width) did not correlate well with the beam diameter and especially with the experimentally determined sharp focus point. These data suggest that the presently used definition of beam diameter may not be optimal for all applications. The possible reasons for this discrepancy and a suggested possible alternative diameter definition is the subject of this paper.

  5. Electron beam weld development on a Filter Pack Assembly (United States)

    Dereskiewicz, J. P.


    A continuous electron beam welding procedure was developed to replace the manual gas tungsten arc welding procedure on the Filter Pack Assembly. A statistical study was used to evaluate the feasibility of electron beam welding 6061-T6 aluminum covers to A356 cast weldments throughout the joint tolerance range specified on product drawings. Peak temperature exposures were not high enough to degrade the heat sensitive electrical components inside the cast weldment. Actual weldments with alodine coating on the weld joint area were successfully cleaned using a nonmetallic fiberglass brush cleaning method.

  6. Apparatus for maintaining alignment of a shrinking weld joint in an electron-beam welding operation (United States)

    Trent, Jett B.; Murphy, Jimmy L.


    The present invention is directed to an apparatus for automatically maintaining a shrinking weld joint in alignment with an electron beam during an electron-beam multipass-welding operation. The apparatus utilizes a biasing device for continually urging a workpiece-supporting face plate away from a carriage mounted base that rotatably supports the face plate. The extent of displacement of the face plate away from the base is indicative of the shrinkage occuring in the weld joint area. This displacement is measured and is used to move the base on the carriage a distance equal to one-half the displacement for aligning the weld joint with the electron beam during each welding pass.

  7. Electron beam, laser beam and plasma arc welding studies (United States)

    Banas, C. M.


    This program was undertaken as an initial step in establishing an evaluation framework which would permit a priori selection of advanced welding processes for specific applications. To this end, a direct comparison of laser beam, electron beam and arc welding of Ti-6Al-4V alloy was undertaken. Ti-6Al-4V was selected for use in view of its established welding characteristics and its importance in aerospace applications.

  8. Electron Beam Welding of Gear Wheels by Splitted Beam

    Directory of Open Access Journals (Sweden)

    Dřímal Daniel


    Full Text Available This contribution deals with the issue of electron beam welding of high-accurate gear wheels composed of a spur gearing and fluted shaft joined with a face weld for automotive industry. Both parts made of the high-strength low-alloy steel are welded in the condition after final machining and heat treatment, performed by case hardening, whereas it is required that the run-out in the critical point of weldment after welding, i. e. after the final operation, would be 0.04 mm max..

  9. Microfissuring in Electron-Beam-Welded Nickel Alloy (United States)

    Nunes, A. C., Jr


    Mathematical model developed for microfissuring of commercial nickel alloy during electron-beam welding. Number of measured microfissures per unit length of weld plotted against excess power calculated by computer model. Excess power that above level likely to produce microfissures. In agreement with model, measured microfissures increase at rate of 4.5 per inch (1.8 per centimeter) per excess kilowatt.

  10. The electron beam welding of dissimilar materials - case study (United States)

    Munteanu, A.


    The modalities to realize the welding workpieces are multiple. The electron beam welding is one of them. One can weld two different types of materials that give the possibility to reduce the cost of workpiece, if the active part is realised of rich materials welded on components with inferior phisico-mecanical characteristics. The procedure provides great flexibility to the product designs through efficient use of each type of material. So this aspects lead to the necessity to join dissimilar metals. Different tables are given in the specific literature regarding the possible combination. Conflicts may arise by the compromises required for to the optimum heat control of the two dissimilar materials used. But nowadays, more and more frequently are meet the welding of dissimilar metals, thus, the objective of this article is to provide information regarding the particular case of welding between stainless steel and copper without the filler material use.

  11. Welding of Mo-Based Alloy Using Electron Beam and Laser-GTAW Hybrid Welding Techniques (United States)

    Chatterjee, Anjan; Kumar, Santosh; Tewari, Raghvendra; Dey, Gautam Kumar


    In the current study, welding of TZM (molybdenum-based alloy) plates in square-butt configuration was carried out using electron beam and laser-GTAW hybrid power sources. Microstructures of weld joint containing three zones—parent metal, heat-affected zone, and fusion zone—were clearly identified when examined through optical and scanning electron microscopy. The weld joints were found to be sound with very wide fusion and heat-affected zones. The microstructure of the fusion zone was coarse-grained. as-solidified microstructure, while the microstructure of heat-affected zone was the recrystallized microstructure with reduction in grain size as distance from the fusion line increased. Microhardness profile using Vickers hardness tester was obtained across the weld region, and the tensile properties of the weld joints were evaluated by performing room temperature tensile test and fracture was examined using scanning electron microscope. Joint coefficient of the weld joints were ~40 to 45 pct of that of the parent metals with nonmeasurable tensile ductility with predominantly transgranular mode of fracture indicating weakness along the grain boundary. Detailed orientation imaging and transmission electron microscopy were carried out to understand the most dominating factor in introducing weld joint brittleness.

  12. Influence of Surface Roughness in Electron Beam Welding (United States)

    Wiednig, C.; Stiefler, F.; Enzinger, N.


    The requirements of welded components are rising continuously through increasing demands in engineering. But in engineering not only the quality of welds is important also an economic and timesaving production is crucial. Especially in welding of large cross sections economization potential is existing and significant. Beside the welding technique itself the joint preparation is a major part of work. Electron beam welding has some major advantages in this area. Due the high energy density a very short welding time as well as a small heat affected zone can be achieved. Furthermore the joint preparation can be held simple. Nevertheless, a careful machining and cleaning of the joint surfaces is recommended in literature. In addition to geometric tolerances a specific surface roughness should be kept. These statements are quite general and unspecific. In this contribution a systematic investigation on the influence of joint preparation on the joint properties is presented. By performing several welding experiments with different surface roughness this study provides empirical conclusions. Beside the microscopic investigation of different cross sections and mechanical tests of the welded samples also the process stability during welding was reviewed.

  13. Tracking on the joint during the electron beam welding (United States)

    Braverman, V.; Bogdanov, V.; Belozertsev, V.; Uspenskiy, N.


    In the article the description of device, which provides automatic positioning of electron beam relative to joint of welded parts during welding, is given. Extremum seeking based on synchronous detection of sensor signal (X-ray or secondary emission) is realized in the device. Measurements are made when beam goes out of the channel following the welding direction. The application of synchronous detection is possible due to the fact that during joint scanning with electron beam harmonics, carrying data about beam position relative to the joint appear in the joint sensor signal spectrum.

  14. Ribbon Reduces Spiking in Electron-Beam Welding (United States)

    Olson, R. E.


    Spiking in electron-beam welding reduced by placing high-vapor-pressure substance along path of electron beam. Strip of metal having vapor pressure higher than base metal at same temperature placed in slot machined along weld line. Strip vaporizes as beam strikes it, and vapor pressure keeps surface tension from closing off top of channel. Technique used successfully on nickel alloys and aluminum alloys and effective on steel and titanium.

  15. Automatic joint tracking for CNC-programmed electron beam welding

    Energy Technology Data Exchange (ETDEWEB)

    Carroll, M.J.; Powers, D.E.


    In an effort to provide a means for actively maintaining precise alignment during an entire welding procedure, various types of contact and non-contact joint sensing and tracking methods have been investigated over the years. A stylus riding in the groove or a cam follower running along a machined reference surface that parallels the groove, coupled to a transducer for producing a signal indicative of seam path runout, is one method that has been investigated. Another is the employment of light-sensitive devices, used in both a comparative and a discerning fashion to produce a signal indicative of beam-to-joint alignment. Also, electronic detectors that monitor the magnitude of either electron or x-ray emission coming back from a workpiece and produce a signal indicative of beam-to-joint alignment deviations have been investigated. Of the various methods tried, the one which has proved to be ideal for use in joint sensing and tracking during EB welding is that of monitoring the ''secondary'' electron backflow that results when a workpiece is bombarded with a beam of ''primary'' electrons. This is because the primary electron beam producing this secondary electron backflow is the welding beam itself. Since the welding beam becomes the means for measuring joint location, the technique of sensing secondary electron backflow automatically provides a direct correlation between the actual welding beam position and the joint location measured. Thus, any need for calibrating an auxiliary joint location device to actual welding beam position is eliminated. In addition, this method is least affected by the high amount of vapor and spatter generated during welding. In this article, a system employing Secondary Electron Emission Sensing (SEES) to provide an on-line (''realtime''), truly automatic joint tracking capability will be discussed.

  16. The effects of electron beam rotation upon electron beam welded copper-304 couples (United States)

    Zysk, Kevin Tacy

    The United States Air Force, Arnold Engineering Development Center, has been using copper to 304 stainless steel couples made using the electron beam welding process during the fabrication of intrusive gas-path diagnostic probes for over five years. Only a limited physical analysis of the resulting welds had been done. The purpose of this investigation was to determine the effects that varying the rotation frequency of the electron beam had upon the mechanical characteristics of the copper to 304 stainless steel couples. All controllable weld process parameters were held constant with the exception of the electron beam rotation frequency; the rotation frequency was varied from 20 Hz to 180 Hz in steps of 20 Hz. Samples welded without electron beam rotation provided a baseline for comparison. Microhardness distributions showed that weld region homogeneity as evidenced by microhardness maps and optical microscopy was a function of the electron beam rotation frequency. There was no correlation between electron beam rotation frequency and weld tensile strength since each test coupon failed in the Cu base material outside of the weld region. The welds made at all electron beam rotation frequencies used for this study contained cracks within the weld region, heat affected zone (HAZ), or both. The relative number, length, and location of the individual cracks changed with electron beam rotation frequency. Cracking in the HAZ due to liquid metal embrittlement (LME) was not evident in those samples welded with the electron beam rotation frequencies below 100 Hz, Cracking due to LME outside of the weld region in the HAZ was observed to increase with the electron beam rotation frequency above 80 Hz. The relationship between weld region cracking and residual stress within the weld region was shown to be dependent on the electron beam rotation frequency. Cracking in the weld region was not observed in samples welded with the electron beam rotation frequency above 80 Hz

  17. Experimental Characterization of Electron Beam Welded SAE 5137H Thick Steel Plate (United States)

    Kattire, Prakash; Bhawar, Valmik; Thakare, Sandeep; Patil, Sachin; Mane, Santosh; Singh, Rajkumar, Dr.


    Electron beam welding is known for its narrow weld zone with high depth to width ratio, less heat affected zone, less distortion and contamination. Electron beam welding is fusion welding process, where high velocity electrons impinge on material joint to be welded and kinetic energy of this electron is transformed into heat upon impact to fuse the material. In the present work electron beam welding of 60 mm thick SAE 5137H steel is studied. Mechanical and metallurgical properties of electron beam welded joint of SAE 5137H were evaluated. Mechanical properties are analysed by tensile, impact and hardness test. Metallurgical properties are investigated through optical and scanning electron microscope. The hardness traverse across weld zone shows HV 370-380, about 18% increase in the tensile strength and very low toughness of weld joint compared to parent metal. Microstructural observation shows equiaxed dendrite in the fusion zone and partial grain refinement was found in the HAZ.

  18. Suppressor plate eliminates undesired arcing during electron beam welding (United States)

    Hanchey, K. K.; Kubik, J.; Mahon, J. C.


    Suppressor grid eliminates undesired arcing during electron beam welding in one of two ways. A grid at ground potential collects secondary emission of ions and electrons produced by the beam as it strikes the workpiece, or a negatively energized grid repels the plasma arc back to the workpiece. This eliminates ground screens used to cover view ports.

  19. Electron Gun for Computer-controlled Welding of Small Components

    Czech Academy of Sciences Publication Activity Database

    Dupák, Jan; Vlček, Ivan; Zobač, Martin


    Roč. 62, 2-3 (2001), s. 159-164 ISSN 0042-207X R&D Projects: GA AV ČR IBS2065015 Institutional research plan: CEZ:AV0Z2065902 Keywords : Electron beam-welding machine * Electron gun * Computer- control led beam Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.541, year: 2001

  20. Microstructure Formation in Dissimilar Metal Welds: Electron Beam Welding of Ti/Ni (United States)

    Chatterjee, Subhradeep; Abinandanan, T. A.; Reddy, G. Madhusudhan; Chattopadhyay, Kamanio


    We present results for electron beam welding of a binary Ti/Ni dissimilar metal couple. The difference in physical properties of the base metals and metallurgical features (thermodynamics and kinetics) of the system influence both macroscopic transport and microstructure development in the weld. Microstructures near the fusion interfaces are markedly different from those inside the weld region. At the Ti side, Ti2Ni dendrites are observed to grow toward the fusion interface, while in the Ni side, layered growth of γ-Ni, Ni3Ti, and Ni3Ti + NiTi eutectic is observed. Different morphologies of the latter eutectic constitute the predominant microstructure inside the weld metal region. These results are compared and contrasted with those from laser welding of the same binary couple, and a scheme of solidification is proposed to explain the observations. This highlights notable departures from welding of similar and other dissimilar metals such as a significant asymmetry in heat transport that governs progress of solidification from each side of the couple, and a lack of unique liquidus isotherm characterizing the liquid-solid front.

  1. Particulate electron beam weld emission hazards in space (United States)

    Bunton, Patrick H.


    The electron-beam welding process is well adapted to function in the environment of space. The Soviets were the first to demonstrate welding in space in the mid-1980's. Under the auspices of the International Space Welding Experiment (ISWE), an on-orbit test of a Ukrainian designed electron-beam welder (the Universal Hand Tool or 'UHT') is scheduled for October of 1997. The potential for sustained presence in space with the development of the international space station raises the possibility of the need for construction and repair in space. While welding is not scheduled to be used in the assembly of the space station, repair of damage from orbiting debris or meteorites is a potential need. Furthermore, safe and successful welding in the space environment may open new avenues for design and construction. The safety issue has been raised with regard to hot particle emissions (spatter) sometimes observed from the weld during operations. On earth the hot particles pose no particular hazard, but in space there exists the possibility for burn-through of the space suit which could be potentially lethal. Contamination of the payload bay by emitted particles could also be a problem.

  2. Electron beam welding of copper-Monel facilitated by circular magnetic shields (United States)

    Lamb, J. N.


    High permeability, soft magnetic rings are placed on both sides of electron beam weld seams in copper-Monel circular joint. This eliminates deflection of the electron beam caused by magnetic fields present in the weld area.

  3. Numerical simulation of electron beam welding with beam oscillations (United States)

    Trushnikov, D. N.; Permyakov, G. L.


    This research examines the process of electron-beam welding in a keyhole mode with the use of beam oscillations. We study the impact of various beam oscillations and their parameters on the shape of the keyhole, the flow of heat and mass transfer processes and weld parameters to develop methodological recommendations. A numerical three-dimensional mathematical model of electron beam welding is presented. The model was developed on the basis of a heat conduction equation and a Navier-Stokes equation taking into account phase transitions at the interface of a solid and liquid phase and thermocapillary convection (Marangoni effect). The shape of the keyhole is determined based on experimental data on the parameters of the secondary signal by using the method of a synchronous accumulation. Calculations of thermal and hydrodynamic processes were carried out based on a computer cluster, using a simulation package COMSOL Multiphysics.

  4. The investigation of ultrasonic mechanical forging influence on the structure and mechanical properties of VT23 welded joints by methods of laser and electron beam welding (United States)

    Smirnova, A. S.; Pochivalov, Yu. I.; Panin, V. E.; Orishich, A. M.; Malikov, A. G.; Fomin, V. M.


    The structure and mechanical properties of welded joints of VT23 titanium alloy received by methods of laser and electron beam welding with subsequent thermomechanical treatment (TMP1 and TMP2) including ultrasonic mechanical forging are investigated. X-ray structure analysis, scanning electron and transmission electron microscopy have revealed the features of phase structure, microstructure and fractography of welded joints after electron beam and laser welding with subsequent ultrasonic mechanical forging. Application of ultrasonic mechanical forging of welded joints produced by electron beam and laser welding has allowed increasing fatigue life of samples of welded joints after laser welding from 6369 to 19 569 cycles and from 54 616 cycles to 77 126 cycles for electron beam welding. Thus, the application of ultrasonic mechanical forging can significantly raise fatigue and mechanical characteristics of welded connections.

  5. Filler-wire positioner for electron beam welding (United States)

    Beaupre, W. M.; Fueg, L. B.; Phillips, J. A.


    Miniaturized positioner is installed in any electron beam vacuum chamber for use with wire feed applications requiring filler wire. Horizontal and vertical control of the positioner is maintained from a console while chamber is under vacuum. Device permits more positive positioning of welding filler wire.

  6. Numerical simulation of electron beam welding and instrumental technique

    Energy Technology Data Exchange (ETDEWEB)

    Carin, M.; Rogeon, P.; Carron, D.; Le Masson, P.; Couedel, D. [Universite de Bretagne Sud, Centre de Recherche, Lab. d' Etudes Thermiques Energetique et Environnement, 56 - Lorient (France)


    In the present work, thermal cycles measured with thermocouples embedded in specimens are employed to validate a numerical thermo-metallurgical model of an Electron Beam welding process. The implemented instrumentation techniques aim at reducing the perturbations induced by the sensors in place. The numerical model is based on the definition of a heat source term linked to the keyhole geometry predicted by a model of pressure balance using the FEMLAB code. The heat source term is used by the thermo-metallurgical simulation carried out with the finite element code SYSWELD. Kinetics parameters are extracted from dilatometric experiments achieved in welding austenitization conditions at constant cooling rates. (authors)

  7. Welding. (United States)

    South Carolina State Dept. of Education, Columbia. Office of Vocational Education.

    This curriculum guide is designed for use by South Carolina vocational education teachers as a continuing set of lesson plans for a two-year course on welding. Covered in the individual sections of the guide are the following topics: an orientation to welding, oxyacetylene welding, advanced oxyacetylene welding, shielded metal arc welding, TIG…

  8. Superconducting properties of niobium after electron beam welding

    Directory of Open Access Journals (Sweden)

    Prakash N. Potukuchi


    Full Text Available One of the major criteria for designing superconducting niobium resonant cavities is to minimize the peak surface electric and magnetic fields to maximize the achievable accelerating electric gradient. Even after addressing the extrinsic effects adequately, a large number of cavities perform below the theoretical gradient limit. The peak magnetic field for the first flux-line penetration in the superconducting state of niobium, which either severely degrades the cavity quality factor or results in complete thermal breakdown, is an important limitation. The flux-line penetration is known to depend on the microstructural properties of niobium which may get altered in the process of cavity fabrication. The most common technique of fabricating niobium cavities is to form their components using standard sheet metal techniques and join them by electron beam welding in vacuum. We present results of a study on the superconducting response through magnetization measurements in the electron beam welded region of niobium to understand the limitations (if any posed by the welding in achieving the highest gradient. We also present and discuss results on the performance of niobium quarter wave resonators incorporating such electron beam welds in the high magnetic field region.

  9. State-of-art and prospects of development of electron beam welding of aerospace vehicles (United States)

    Kazakov, V. A.; Nazarenko, O. K.

    The paper presents information about industrial application of technological processes of electron beam welding EBW of aerospace objects. The characteristics of advanced equipment are given for welding electron guns, power sources, and control systems. Different types of EBW equipment of chamber-type, with a local and mobile evacuation of welding zone, are described.

  10. Effects of select parameters on electron beam welding of AL6061-T6 alloy (United States)

    Yost, Thomas E.

    Electron beam welding was used for joining Al6061-T6, precision machined, cylindrical sections. The welded assembly exhibited a minimum amount of distortion, but a better understanding of the effects of several key welding parameters on the structural integrity of the weld was required. The contents of this document describe the relative importance and interaction between welding speed, volume of filler, and beam pattern on the microstructural and mechanical properties of the welded joint. Understanding of the relationship between welding parameters and weld properties was accomplished by macrophotography and microstructural examination, microhardness testing, energy dispersive spectroscopy (EDX), and mechanical tensile testing of weld coupons. The results of this study will help quantify the robustness of the EBW process for this common aerospace material and joint geometry and will help determine the impacts of process deviations on weld fidelity in the production environment.

  11. Fabrication of niobium superconducting accelerator cavity by electron beam welded joints (United States)

    Saha, T. K.; Mondal, J.; Mittal, K. C.; Bhushan, K. G.; Bapat, A. V.


    Fabrication of superconducting cavities has been taken up as a part of the development of accelerator driven sub critical system (ADSS) by Bhabha Atomic Research Centre. Large grain (RRR>99) pure niobium was chosen as the material for the cavity. Niobium,for its application as superconductor requires extremely high quality joints, feasible only by electron beam welding at high vacuum environment. An indigenously developed 100kV, 4kW high vacuum electron beam welding machine has been utilized to carry out the welding operations. Planning of the weld sequences was chalked out. Holding fixtures for the cavity, consists of seven numbers of joints have been fabricated beforehand. A few coupons were welded for optimization of the weld parameters and for inspection of the weld purity by indigenously developed secondary ion mass spectroscopy. The report describes the welding equipment and the stage wise joining operations of the cavity in details and also discusses the qualification testing of the welded cavity.

  12. Potential for Fabric Damage by Welding Electron Beam (United States)

    Fragomeni, James M.; Nunes, Arthur C., Jr.


    Welding electron beam effects on Nextel AF-62 ceramic fabric enable a preliminary, tentative interpretation of electron beam fabric damage. Static surface charging does not protect fabric from beam penetration, but penetration occurs only after a delay time. The delay time is thought to be that required for the buildup of outgassing products at the fabric surface to a point where arcing occurs. Extra long delays are noted when the gun is close enough to the surface to be shut off by outgassing emissions. Penetration at long distances is limited by beam attenuation from electronic collisions with the chamber atmosphere.

  13. Numerical model of the plasma formation at electron beam welding (United States)

    Trushnikov, D. N.; Mladenov, G. M.


    The model of plasma formation in the keyhole in liquid metal as well as above the electron beam welding zone is described. The model is based on solution of two equations for the density of electrons and the mean electron energy. The mass transfer of heavy plasma particles (neutral atoms, excited atoms, and ions) is taken into account in the analysis by the diffusion equation for a multicomponent mixture. The electrostatic field is calculated using the Poisson equation. Thermionic electron emission is calculated for the keyhole wall. The ionization intensity of the vapors due to beam electrons and high-energy secondary and backscattered electrons is calibrated using the plasma parameters when there is no polarized collector electrode above the welding zone. The calculated data are in good agreement with experimental data. Results for the plasma parameters for excitation of a non-independent discharge are given. It is shown that there is a need to take into account the effect of a strong electric field near the keyhole walls on electron emission (the Schottky effect) in the calculation of the current for a non-independent discharge (hot cathode gas discharge). The calculated electron drift velocities are much bigger than the velocity at which current instabilities arise. This confirms the hypothesis for ion-acoustic instabilities, observed experimentally in previous research.


    Energy Technology Data Exchange (ETDEWEB)

    Tosten, M; Michael Morgan, M


    A transmission electron microscopy (TEM) study was conducted to characterize the helium bubble distributions in tritium-charged-and-aged 304L and 21Cr-6Ni-9Mn stainless steel fusion welds containing approximately 150 appm helium-3. TEM foils were prepared from C-shaped fracture toughness test specimens containing {delta} ferrite levels ranging from 4 to 33 volume percent. The weld microstructures in the low ferrite welds consisted mostly of austenite and discontinuous, skeletal {delta} ferrite. In welds with higher levels of {delta} ferrite, the ferrite was more continuous and, in some areas of the 33 volume percent sample, was the matrix/majority phase. The helium bubble microstructures observed were similar in all samples. Bubbles were found in the austenite but not in the {delta} ferrite. In the austenite, bubbles had nucleated homogeneously in the grain interiors and heterogeneously on dislocations. Bubbles were not found on any austenite/austenite grain boundaries or at the austenite/{delta} ferrite interphase interfaces. Bubbles were not observed in the {delta} ferrite because of the combined effects of the low solubility and rapid diffusion of tritium through the {delta} ferrite which limited the amount of helium present to form visible bubbles.

  15. Power distribution for electron beam welding (United States)

    Edwards, E.


    The power distribution of an electron seam is analyzed. Digital computer techniques are used to evaluate the radial distribution of power detected by a wire probe circulating through the beam. Results are reported.

  16. Grain structure and hardness of titanium alloy VT20 after electron-beam welding (United States)

    Murav'ev, V. I.; Kim, V. A.; Shpileva, A. A.


    Quantitative parameters of the microstructure (the density of grain boundaries and the fractal size of grain boundaries) that characterize the grain composition of the material are computed. The microhardness of a weld in determined. Analysis of the structural inhomogeneity of a welded joint of titanium alloy produced by electron-beam welding is performed.

  17. Numerical modeling of the electron beam welding and its experimental validation


    Chiumenti, Michèle; Cervera Ruiz, Miguel; Dialami, Narges; Wu, Bin; Jinwei, L.; Agelet de Saracibar Bosch, Carlos


    Electron Beam Welding (EBW) is a highly efficient and precise welding method increasingly used within the manufacturing chain and of growing importance in different industrial environments such as the aeronautical and aerospace sectors. This is because, compared to other welding processes, EBW induces lower distortions and residual stresses due to the lower and more focused heat input along the welding line. This work describes the formulation adopted for the numerical simulation of the E...


    Directory of Open Access Journals (Sweden)

    Zita Iždinská


    Full Text Available The duplex stainless steel is two-phase steel with the structure composed of austenite and ferrite with optimum austenite/ferrite proportion 50%. At present, classical arc processes for welding duplex steels are generally regarded as acceptable. On the other hand electron and laser beam welding is up to now considered less suitable for welding duplex steels. The submitted work presents the results of testing various thermal conditions at welding duplex stainless steel with electron beam. It was shown, that application of suitable postheat made possible to reduce the ferrite content in weld metal.

  19. Predicting Mesoscale Microstructural Evolution in Electron Beam Welding (United States)

    Rodgers, T. M.; Madison, J. D.; Tikare, V.; Maguire, M. C.


    Using the kinetic Monte Carlo simulator, Stochastic Parallel PARticle Kinetic Simulator, from Sandia National Laboratories, a user routine has been developed to simulate mesoscale predictions of a grain structure near a moving heat source. Here, we demonstrate the use of this user routine to produce voxelized, synthetic, three-dimensional microstructures for electron-beam welding by comparing them with experimentally produced microstructures. When simulation input parameters are matched to experimental process parameters, qualitative and quantitative agreement for both grain size and grain morphology are achieved. The method is capable of simulating both single- and multipass welds. The simulations provide an opportunity for not only accelerated design but also the integration of simulation and experiments in design such that simulations can receive parameter bounds from experiments and, in turn, provide predictions of a resultant microstructure.

  20. Residual Stress Test and Finite Element Analysis of Titanium Alloy Surface Obtained by Electron Beam Welding

    Directory of Open Access Journals (Sweden)

    LIU Xiaojia


    Full Text Available Ti60 titanium alloy plates were welded by electron beam,and the welding residual stress was tested and simulated by the residual stress tester and finite element analysis. The comparison of the residual stress values caused in the three kinds of welding processes of pre-heating, slow cooling and both pre-heating and slow cooling was carried out. The residual stress distribution law was also studied. Results show that in the vertical welding section, the longitudinal welding residual stress tested is similar to that simulated as to the change trend; in the parallel welding section, the distributions of the tested and simulated longitudinal welding residual stress are similar. These prove that the finite element analysis is reasonable and reliable. The process of pre-heating has little influence on the welding residual stress, but the slow cooling process can change its distribution.

  1. Effects of heat treatment and welding process on superelastic behaviour and microstructure of micro electron beam welded NiTi

    Directory of Open Access Journals (Sweden)

    Balz Isabel


    Full Text Available Medical devices with small dimensions made of superelastic NiTi become more popular, but joining these parts remains challenging. Since laser welding was found to be an option, electron beam welding seems to be an interesting alternative as it provides additional advantages due to the precise beam positioning and the high vacuum. Superelasticity is influenced by microstructure and surface layer composition that are mainly affected by welding process and by heat treatment and therefore will be investigated in the present paper.

  2. Upgrade of laser and electron beam welding database

    CERN Document Server

    Furman, Magdalena


    The main purpose of this project was to fix existing issues and update the existing database holding parameters of laser-beam and electron-beam welding machines. Moreover, the database had to be extended to hold the data for the new machines that arrived recently at the workshop. As a solution - the database had to be migrated to Oracle framework, the new user interface (using APEX) had to be designed and implemented with the integration with the CERN web services (EDMS, Phonebook, JMT, CDD and EDH).

  3. Prevention of Porosities in Insert-type Electron Beam Welding for Nodular Cast Iron


    Fumio, SHIBATA; SEIICHI, ANDO; College of Science and Technology, Nihon University; College of Industrial Technology, Nihon University


    This paper reports about investigations in regard to the influences of the welding conditions mainly on porosities in insert-type electron beam welding for 50 Kgf/mm^2 class nodular cast iron (plate thickness: 6, 12, 18mm) with austenitic stainless steel SUS304 (thickness: 0.5 mm) as insert metal. Bead appearances, shape of fusion zone, porosities, state of weld cracks, and tensile test of weld joint have been carefully observed under the influences of welding conditions, that is, pretreatmen...

  4. Electron Beam Welding: study of process capability and limitations towards development of nuclear components (United States)

    Vadolia, Gautam R.; Premjit Singh, K.


    Electron Beam Welding (EBW) technology is an established and widely adopted technique in nuclear research and development area. Electron beam welding was thought of as a candidate process for ITER Vacuum Vessel Fabrication. Dhruva Reactor at BARC, Mumbai and Niobium superconducting accelerator cavity at BARC has adopted the EB welding technique as a fabrication route. Study of process capability and limitations based on available literature is consolidated in this short review paper.

  5. Experimental Evaluation and Characterization of Electron Beam Welding of 2219 AL-Alloy

    Directory of Open Access Journals (Sweden)

    Mohamed Sobih


    Full Text Available Aiming to reduce the weight of components, thus allowing a profit in terms of energy saving, automotive industry as well as aircraft industry extensively uses aluminum alloys. The most widely used joining technology in aircraft industry is riveting, while welding seems to be used in the car industry in the case of aluminum alloys. However, welding technology is characterized by many defects, such as gas porosity; oxide inclusions; solidification cracking (hot tearing; and reduced strength in both the weld and the heat affected zones which could limit its development. Many techniques are used for aluminum alloys welding, among them is electron beam welding (EBW, which has unique advantages over other traditional fusion welding methods due to high-energy density, deep penetration, large depth-to-width ratio, and small heat affected zone. The welding parameters that yield to optimal weld joint have been previously obtained. These optimal parameters were validated by welding a specimen using these parameters. To evaluate this optimal weld joint, complete, microstructural observations and characterization have been carried out using scanning electron microscopy, optical microscopy, and energy dispersive X-ray analysis. This evaluation leads to description and quantification of the solidification process within this weld joint.

  6. Development of an Automatic Beam Focal Detection System for Electron Beam Welding


    Seigo, Hiramoto; Megumi, OHMINE; Masahiko, SAKAMOTO; Manufacturing Development Laboratory, Mitsubishi Electric Corporation


    In electron beam welding, it is very important to set the beam's focal position on a workpiece properly. However, it is very difficult to position one accurately in the case of workpieces having complex joint geometry. A new beam focal detection system has been developed as part of an intelligent wedling system for electron bearn welding. When electrons are irradiated on a workpiece, backscattered electrons, thermoelectrons, secondary electrons, ions or X-rays are emitted from the workpiece. ...

  7. Electron Beam Welding of a Depleted Uranium Alloy to Niobium Using a Calibrated Electron Beam Power Density Distribution (United States)

    Elmer, J. W.; Teruya, A. T.; Terrill, P. E.


    Electron beam test welds were made joining flat plates of commercially pure niobium to a uranium-6wt%Nb (binary) alloy. The welding parameters and joint design were specifically developed to minimize mixing of the niobium with the U-6%Nb alloy. A Modified Faraday Cup (MFC) technique using computer-assisted tomography was employed to determine the precise power distribution of the electron beam so that the welding parameters could be directly transferred to other welding machines and/or to other facilities.

  8. Electron beam welding of aircraft structures. [joining of titanium alloy wing structures on F-14 aircraft (United States)

    Witt, R. H.


    Requirements for advanced aircraft have led to more extensive use of titanium alloys and the resultant search for joining processes which can produce lightweight, high strength airframe structures efficiently. As a result, electron beam welding has been investigated. The following F-14A components are now being EB welded in production and are mainly annealed Ti-6Al-4V except for the upper wing cover which is annealed Ti-6Al-6V-2Sn: F-14A wing center section box, and F-14A lower and upper wing covers joined to wing pivot fitting assemblies. Criteria for selection of welding processes, the EB welding facility, development work on EB welding titanium alloys, and F-14A production and sliding seal electron beam welding are reported.

  9. Plasma Charge Current for Controlling and Monitoring Electron Beam Welding with Beam Oscillation


    Valeriy Shchavlev; Anatoliy Piskunov; Aleksandr Abdullin; Vladimir Belenkiy; Georgy Mladenov; Dmitriy Trushnikov


    Electron beam welding (EBW) shows certain problems with the control of focus regime. The electron beam focus can be controlled in electron-beam welding based on the parameters of a secondary signal. In this case, the parameters like secondary emissions and focus coil current have extreme relationships. There are two values of focus coil current which provide equal value signal parameters. Therefore, adaptive systems of electron beam focus control use low-frequency scanning of focus, which sub...

  10. Characterising electron beam welded dissimilar metal joints to study residual stress relaxation from specimen extraction


    Abburi Venkata, Kiranmayi; Truman, Christopher E; Smith, David J.; Bhaduri, Arun K


    Nuclear power plants require dissimilar metal weld joints to connect the primary steam generator made from ferritic steel to the intermediate heat exchanger made from austenitic steel. Such joints are complex because of the mismatch in the thermal and the mechanical properties of the materials used in the joint. Electron Beam (EB) welding is emerging as a promising technique to manufacture dissimilar joints providing a great many advantages over conventional welding techniques, in terms of lo...

  11. Plasma Charge Current for Controlling and Monitoring Electron Beam Welding with Beam Oscillation

    Directory of Open Access Journals (Sweden)

    Valeriy Shchavlev


    Full Text Available Electron beam welding (EBW shows certain problems with the control of focus regime. The electron beam focus can be controlled in electron-beam welding based on the parameters of a secondary signal. In this case, the parameters like secondary emissions and focus coil current have extreme relationships. There are two values of focus coil current which provide equal value signal parameters. Therefore, adaptive systems of electron beam focus control use low-frequency scanning of focus, which substantially limits the operation speed of these systems and has a negative effect on weld joint quality. The purpose of this study is to develop a method for operational control of the electron beam focus during welding in the deep penetration mode. The method uses the plasma charge current signal as an additional informational parameter. This parameter allows identification of the electron beam focus regime in electron-beam welding without application of additional low-frequency scanning of focus. It can be used for working out operational electron beam control methods focusing exactly on the welding. In addition, use of this parameter allows one to observe the shape of the keyhole during the welding process.

  12. Plasma charge current for controlling and monitoring electron beam welding with beam oscillation. (United States)

    Trushnikov, Dmitriy; Belenkiy, Vladimir; Shchavlev, Valeriy; Piskunov, Anatoliy; Abdullin, Aleksandr; Mladenov, Georgy


    Electron beam welding (EBW) shows certain problems with the control of focus regime. The electron beam focus can be controlled in electron-beam welding based on the parameters of a secondary signal. In this case, the parameters like secondary emissions and focus coil current have extreme relationships. There are two values of focus coil current which provide equal value signal parameters. Therefore, adaptive systems of electron beam focus control use low-frequency scanning of focus, which substantially limits the operation speed of these systems and has a negative effect on weld joint quality. The purpose of this study is to develop a method for operational control of the electron beam focus during welding in the deep penetration mode. The method uses the plasma charge current signal as an additional informational parameter. This parameter allows identification of the electron beam focus regime in electron-beam welding without application of additional low-frequency scanning of focus. It can be used for working out operational electron beam control methods focusing exactly on the welding. In addition, use of this parameter allows one to observe the shape of the keyhole during the welding process.

  13. Automation of the electron-beam welding process (United States)

    Koleva, E.; Dzharov, V.; Kardjiev, M.; Mladenov, G.


    In this work, the automatic control is considered of the vacuum and cooling systems of the located in the IE-BAS equipment for electron-beam welding, evaporation and surface modification. A project was elaborated for the control and management based on the development of an engineering support system using existing and additional technical means of automation. Optimization of the indicators, which are critical for the duration of reaching the working regime and stopping the operation of the installation, can be made using experimentally obtained transient characteristics. The automation of the available equipment aimed at improving its efficiency and the repeatability of the obtained results, as well as at stabilizing the process parameters, should be integrated in an Engineering Support System which, besides the operator supervision, consists of several subsystems for equipment control, data acquisition, information analysis, system management and decision-making support.

  14. High-cycle Fatigue Properties of Alloy718 Base Metal and Electron Beam Welded Joint (United States)

    Ono, Yoshinori; Yuri, Tetsumi; Nagashima, Nobuo; Sumiyoshi, Hideshi; Ogata, Toshio; Nagao, Naoki

    High-cycle fatigue properties of Alloy 718 plate and its electron beam (EB) welded joint were investigated at 293 K and 77 K under uniaxial loading. At 293 K, the high-cycle fatigue strength of the EB welded joint with the post heat treatment exhibited somewhat lower values than that of the base metal. The fatigue strengths of both samples basically increased at 77 K. However, in longer life region, the EB welded joint fractured from a blow hole formed in the welded zone, resulting in almost the same fatigue strength at 107 cycles as that at 293 K.

  15. Qualification of electron-beam welded joints between copper and stainless steel for cryogenic application (United States)

    Lusch, C.; Borsch, M.; Heidt, C.; Magginetti, N.; Sas, J.; Weiss, K.-P.; Grohmann, S.


    Joints between copper and stainless steel are commonly applied in cryogenic systems. A relatively new and increasingly important method to combine these materials is electron-beam (EB) welding. Typically, welds in cryogenic applications need to withstand a temperature range from 300K down to 4K, and pressures of several MPa. However, few data are available for classifying EB welds between OFHC copper and 316L stainless steel. A broad test program was conducted in order to qualify this kind of weld. The experiments started with the measurement of the hardness in the weld area. To verify the leak-tightness of the joints, integral helium leak tests at operating pressures of 16 MPa were carried out at room- and at liquid nitrogen temperature. The tests were followed by destructive tensile tests at room temperature, at liquid nitrogen and at liquid helium temperatures, yielding information on the yield strength and the ultimate tensile strength of the welds at these temperatures. Moreover, nondestructive tensile tests up to the yield strength, i.e. the range in which the weld can be stressed during operation, were performed. Also, the behavior of the weld upon temperature fluctuations between room- and liquid nitrogen temperature was tested. The results of the qualification indicate that EB welded joints between OFHC copper and 316L stainless steel are reliable and present an interesting alternative to other technologies such as vacuum brazing or friction welding.

  16. Characterization of the Microstructures and the Cryogenic Mechanical Properties of Electron Beam Welded Inconel 718 (United States)

    Kwon, Soon Il; Bae, Sang Hyun; Do, Jeong Hyeon; Jo, Chang Yong; Hong, Hyun Uk


    The microstructures and the cryogenic mechanical properties of electron beam (EB) welds between cast and forged Inconel 718 superalloys with a thickness of 10 mm were investigated in comparison with gas tungsten arc (GTA) welds. EB welding with a heat input lower than 250 J/mm caused the formation of liquation microfissuring in the cast-side heat-affected-zone (HAZ) of the EB welds. HAZ liquation microfissuring appeared to be associated with the constitutional liquation of primary NbC carbides at the grain boundaries. Compared with the GTA welding process, the EB welding produced welds with superior microstructure, exhibiting fine dendritic structure associated with the reduction in size and fraction of the Laves phase due to the rapid cooling rate. This result was responsible for the superior mechanical properties of the EB welds at 77 K (-196 °C). Laves particles in both welds were found to provide the preferential site for the crack initiation and propagation, leading to a significant decrease in the Charpy impact toughness at 77 K (-196 °C). Crack initiation and propagation induced by Charpy impact testing were discussed in terms of the dendrite arm spacing, the Laves size and the dislocation structure ahead of the crack arisen from the fractured Laves phase in the two welds.

  17. Industrial X-ray tomography using an electron beam welding box

    CERN Document Server

    Hoppe, D; Koch, D; Zippe, C


    An existing electron beam welding box should be used with the least additional effort for X-ray tomography. Only a suitable anode, a simple device to turn the investigated object and one detector for X-rays are placed into the vacuum of the welding box. The information necessary to reconstruct tomograms should be derived only from the measurand of the detector.

  18. Improved electron beam weld design and control with beam current profile measurements (United States)

    Giedt, Warren H.

    The determination of machine settings for making an electron beam weld still involves trial and error tests. Also, even after settings are selected, serious variations in penetration may occur. Results are presented to demonstrate that improved weld consistency and quality can be obtained with measurement of the beam size and intensity distribution.

  19. Case-Study Inverse Thermal Analyses of Al2139 and Al2198 Electron Beam Welds (United States)

    Zervaki, A. D.; Stergiou, V.; Lambrakos, S. G.


    Case study inverse thermal analyses of A12139 and Al2198 electron beam welds are presented. These analyses represent a continuation of previous studies using laser beam welds, but provide accessibility to different regions of the parameter space for temperature histories than achievable using laser beams. For these analyses, a numerical methodology is employed, which is in terms of analytic functions for inverse thermal analysis of steady-state energy deposition in plate structures. The results of the case studies presented provide parametric representations of weld temperature histories, which can be adopted as input data to various types of computational procedures, such as those for prediction of solid-state phase transformations and their associated software implementations. In addition, these weld temperature histories can be used for construction of numerical basis functions that can be adopted for inverse analysis of welds corresponding to other process parameters or welding processes process conditions of which are within similar regimes.

  20. Optimization of welding parameters of Ti6Al4V alloy using electron beam

    Directory of Open Access Journals (Sweden)

    Petr Havlík


    Full Text Available Titanium alloys and their weld joints find wide application, in particular in the aircraft, automotive and chemical industries, because of their outstanding specific strength and corrosion resistance. The high reactivity of these alloys and the strong degradation effect of elements contained in the atmosphere (H, N and O make it necessary for these alloys to be welded in protective atmospheres or in vacuum. From this viewpoint, Electron Beam Welding is an advantageous welding technology, especially in large series production. In the literature, there is sufficient information about the effect of the basic welding parameters, namely accelerating voltage, current and welding speed, on the properties of welded joints. In the paper, the effects of the spot diameter and beam focusing on the penetration depth and the weld shape in the Ti6Al4V alloy are studied. The results obtained are complemented by an analysis of the microstructure and microhardness measurements across the welds.

  1. Analysis of Bubble Flow in the Deep-Penetration Molten Pool of Vacuum Electron Beam Welding (United States)

    Luo, Yi; Wan, Rui; Zhu, Yang; Xie, Xiaojian


    Based on the vacuum electron beam welding with deep-penetration process, the convection phenomenon of the bubble flow in partially penetrated and fully penetrated molten pool of AZ91D magnesium alloy was simulated under the unsteady-state conditions. At the same time, the distributions of the cavity-type defects in deep-penetration weld were studied. The results showed that the cavity-type defects are more prone to distribute at the bottom of the weld and accumulate along the axis of the weld for the partially penetrated weld seam; there is a high incidence of cavity-type defects in the middle of the weld for the fully penetrated weld seam. As a smooth escape channel for the gas phase is formed in the fully penetrated molten pool, the possibility of gas escaping is much higher than that in the partially penetrated molten pool. A high liquid convection velocity is more conducive to the escape of the gas in molten pool. The liquid convection velocity in the fully penetrated molten pool is higher than that in the partially penetrated molten pool. So, the final gas fraction in the fully penetrated molten pool is low. Therefore, the appearance of cavity-type defects in the fully penetrated weld seam is less than that in the partially penetrated weld seam.

  2. Development of precision numerical controlled high vacuum electron beam welding machine

    CERN Document Server

    Li Shao Lin


    The structure, main technical parameters and characteristics of the precision numerical controlled high vacuum electron beam welding machine are introduced. The design principle, some features and solutions to some key technique problems of this new type machine are described

  3. Effects of Metal Types on Residual Stress in Electron-Beam Welding Joints with Sheet Metals

    National Research Council Canada - National Science Library

    Nagai, Takuya; Kasai, Ryu; Ueno, Kunika; Mochizuki, Masahito; Suga, Tetsuo


    The effect of metal types on the residual stresses has been researched through X-ray stress measurement for the electron-beam welding joints made of sheet metals with a thickness of approximately 10 mm...

  4. Evaluation of a method to shield a welding electron beam from magnetic interference (United States)

    Wall, W. A.


    It is known that electron beams are easily deflected by magnetic and electrostatic fields. Therefore, to prevent weld defects, stray electromagnetic fields are avoided in electron beam welding chambers if at all possible. The successful results of tests conducted at MSFC to evaluate a simple magnetic shield made from steel tubing are reported. Tests indicate that this shield was up to 85 percent effective in reducing magnetic effects on the electron beam of a welding machine. In addition, residual magnetic fields within the shield were so nearly uniform that the net effect on the beam alignment was negligible. It is concluded that the shield, with the addition of a tungsten liner, could be used in production welding.

  5. Welding. (United States)

    Cowan, Earl; And Others

    The curriculum guide for welding instruction contains 16 units presented in six sections. Each unit is divided into the following areas, each of which is color coded: terminal objectives, specific objectives, suggested activities, and instructional materials; information sheet; transparency masters; assignment sheet; test; and test answers. The…

  6. Nondestructive Testing of Residual Stress on the Welded Part of Butt-welded A36 Plates Using Electronic Speckle Pattern Interferometry

    Directory of Open Access Journals (Sweden)

    Kyeongsuk Kim


    Full Text Available Most manufacturing processes, including welding, create residual stresses. Residual stresses can reduce material strength and cause fractures. For estimating the reliability and aging of a welded structure, residual stresses should be evaluated as precisely as possible. Optical techniques such as holographic interferometry, electronic speckle pattern interferometry (ESPI, Moire interferometry, and shearography are noncontact means of measuring residual stresses. Among optical techniques, ESPI is typically used as a nondestructive measurement technique of in-plane displacement, such as stress and strain, and out-of-plane displacement, such as vibration and bending. In this study, ESPI was used to measure the residual stress on the welded part of butt-welded American Society for Testing and Materials (ASTM A36 specimens with CO2 welding. Four types of specimens, base metal specimen (BSP, tensile specimen including welded part (TSP, compression specimen including welded part (CSP, and annealed tensile specimen including welded part (ATSP, were tested. BSP was used to obtain the elastic modulus of a base metal. TSP and CSP were used to compare residual stresses under tensile and compressive loading conditions. ATSP was used to confirm the effect of heat treatment. Residual stresses on the welded parts of specimens were obtained from the phase map images obtained by ESPI. The results confirmed that residual stresses of welded parts can be measured by ESPI.

  7. Advanced photonic, electronic, and web engineering systems: WILGA Symposium, January 2013 (United States)

    Romaniuk, Ryszard S.


    The cycle of WILGA Symposia [] on Photonics and Web Engineering, Advanced Electronic Systems, under the auspices of SPIE, IEEE, KEiT PAN and WEiTI PW was initiated in 1998 by a Research Team PERG/ELHEP ISE PW. The WILGA conferences take place two times a year and the participants are young scientists from this country and abroad. This paper debates chosen topical tracks and some papers presented during the 31 WILGA Multi-Conference, which took place on 8-10 February 2013 at the Faculty of WEiTI PW. The January conference was attended by around 100 persons. Here we discuss closer the subjects of biomedical photonics, electronics and informatics, as well as chosen aspects of applications of advanced photonic, electronic circuits and systems. The 32 nd WILGA Symposium took place on 27 May - 02 June 2013 in WUT WILGA resort near Warsaw. These two editions of WILGA Conferences - January and May have generated more than 250 articles, from which around 100 were chosen by the Symposium and Conference Committees to be published in this volume of Proc.SPIE. WILGA Symposium papers are traditionally submitted via the WILGA web page [] to the SPIE Proceedings publishing system []. Email for the correspondence is: All Wilga papers are published in journals Elektronika, IJET-PAN and in Proc.SPIE. Topical tracks of the symposium usually embrace, among others, new technologies for photonics, sensory and nonlinear optical fibers, object oriented design of hardware, photonic metrology, optoelectronics and photonics applications, photonics-electronics co-design, optoelectronic and electronic systems for astronomy and high energy physics experiments, JET and pi-of-the sky experiments development. The symposium In its two editions a year is a summary of the development of numerable Ph.D. theses carried out in this country and this geographical region in the area of advanced electronic and photonic systems. It is also

  8. Strength Evaluation of Heat Affected Zone in Electron Beam Welded ARAA for HCCR TBM in ITER

    Energy Technology Data Exchange (ETDEWEB)

    Yoon, J. S.; Kim, S. K.; Jin, H. G.; Lee, E. H.; Lee, D. W. [KAERI, Daejeon (Korea, Republic of); Cho, S. [National Fusion Research Institute, Daejeon (Korea, Republic of)


    The Korean helium cooled ceramic reflector (HCCR) test blanket module (TBM) has been developed for ITER, and Korean reduced activation ferritic martensitic (RAFM) steel, called advanced reduced activation alloy (ARAA), has also been developed for a structural material of the HCCR TBM. One case of limited optimized electron beam (EB) welding conditions was selected based on previous work, and the weldability of an EB weld was evaluated for TBM fabrication. The micro-hardness was measured from the base to the weld region, and the microstructures were also observed. A small punch (SP) test considering the HAZ was carried out at room and high (550 .deg. C) temperatures. The empirical mechanical properties of HAZ in the EB weld were evaluated, and the fracture behavior was investigated after the SP test. The SP results show that the estimated yield and tensile strength of the HAZ were higher than the base metal at both temperatures. Korean RAFM steel, ARAA, was developed as a TBM structural material. Using one of the program alloys in ARAA (F206), one case of a limited optimized EB welding condition was selected based on previous works, and the weldability of an EB weld using the SP test was evaluated for TBM fabrication at room and high (550 .deg. C) temperatures. From a micro-Vickers hardness evaluation, the HAZ gave the highest values compared with the other regions. The irregular grain boundaries in the HAZ were observed, but its width was narrower than the TIG weld from the previous results. The optimized welding methods such as the TIG, EB, and laser weld, and the welding procedure considering the PWHT are being established, and the weldability evaluation is also progressing according to the development of the ARAA for the fusion material application in Korea.

  9. International Symposium on Interfacial Joining and Surface Technology (IJST2013) (United States)

    Takahashi, Yasuo


    Interfacial joining (bonding) is a widely accepted welding process and one of the environmentally benign technologies used in industrial production. As the bonding temperature is lower than the melting point of the parent materials, melting of the latter is kept to a minimum. The process can be based on diffusion bonding, pressure welding, friction welding, ultrasonic bonding, or brazing-soldering, all of which offer many advantages over fusion welding. In addition, surface technologies such as surface modification, spraying, coating, plating, and thin-film formation are necessary for advanced manufacturing, fabrication, and electronics packaging. Together, interfacial joining and surface technology (IJST) will continue to be used in various industrial fields because IJST is a very significant form of environmentally conscious materials processing. The international symposium of IJST 2013 was held at Icho Kaikan, Osaka University, Japan from 27-29 November, 2013. A total of 138 participants came from around the world to attend 56 oral presentations and 36 posters presented at the symposium, and to discuss the latest research and developments on interfacial joining and surface technologies. This symposium was also held to commemorate the 30th anniversary of the Technical Commission on Interfacial Joining of the Japan Welding Society. On behalf of the chair of the symposium, it is my great pleasure to present this volume of IOP Conference Series: Materials Science and Engineering (MSE). Among the presentations, 43 papers are published here, and I believe all of the papers have provided the welding community with much useful information. I would like to thank the authors for their enthusiastic and excellent contributions. Finally, I would like to thank all members of the committees, secretariats, participants, and everyone who contributed to this symposium through their support and invaluable effort for the success of IJST 2013. Yasuo Takahashi Chair of IJST 2013

  10. Microstructures and Mechanical Properties of Weld Metal and Heat-Affected Zone of Electron Beam-Welded Joints of HG785D Steel (United States)

    Zhang, Qiang; Han, Jianmin; Tan, Caiwang; Yang, Zhiyong; Wang, Junqiang


    Vacuum electron beam welding (EBW) process was employed to butt weld 10-mm-thick HG785D high-strength steels. The penetration into the steel was adjusted by beam current. Microstructures at weld metal and heat-affected zone (HAZ) regions were comparatively observed. Mechanical properties of the EBWed joints including Vickers hardness, tensile and Charpy impact tests were evaluated. The results indicated that microstructures at the weld metal consisted of coarse lath martensite and a small amount of acicular martensite, while that in the HAZ was tempered sorbite and martensite. The grain size in the weld metal was found to be larger than that in the HAZ, and its proportion in weld metal was higher. The hardness in the weld metal was higher than the HAZ and base metal. The tensile strength and impact toughness in the HAZ was higher than that in the weld metal. All the behaviors were related to microstructure evolution caused by higher cooling rates and state of base metal. The fracture surfaces of tensile and impact tests on the optimized joint were characterized by uniform and ductile dimples. The results differed significantly from that obtained using arc welding process.

  11. Metallurgical and Mechanical Research on Dissimilar Electron Beam Welding of AISI 316L and AISI 4340

    Directory of Open Access Journals (Sweden)

    A. R. Sufizadeh


    Full Text Available Dissimilar electron beam welding of 316L austenitic stainless steel and AISI 4340 low alloy high strength steel has been studied. Studies are focused on effect of beam current on weld geometry, optical and scanning electron microscopy, X-ray diffraction of the weld microstructures, and heat affected zone. The results showed that the increase of beam current led to increasing depths and widths of the welds. The optimum beam current was 2.8 mA which shows full penetration with minimum width. The cooling rates were calculated for optimum sample by measuring secondary dendrite arm space and the results show that high cooling rates lead to austenitic microstructure. Moreover, the metallography result shows the columnar and equiaxed austenitic microstructures in weld zone. A comparison of HAZ widths depicts the wider HAZ in the 316L side. The tensile tests results showed that the optimum sample fractured from base metal in AISI 316L side with the UTS values is much greater than the other samples. Moreover, the fractography study presents the weld cross sections with dimples resembling ductile fracture. The hardness results showed that the increase of the beam current led to the formation of a wide softening zone as HAZ in AISI 4340 side.

  12. An Assessment of Molten Metal Detachment Hazards During Electron Beam Welding in Space (United States)

    Fragomeni, James M.; Nunes, Arthur C., Jr.


    The safety issue has been raised with regards to potential molten metal detachments from the weld pool and cold filler wire during electron beam welding in space. This investigation was undertaken to evaluate if molten metal could detach and come in contact with astronauts and burn through the fabric of the astronauts' Extravehicular Mobility Unit (EMU) during electron beam welding in space. Molten metal detachments from either the weld/cut substrate or weld wire could present harm to a astronaut if the detachment was to burn through the fabric of the EMU. Theoretical models were developed to predict the possibility and size of the molten metal detachment hazards during the electron beam welding exercises at Low Earth Orbit (LEO). The primary molten metal detachment concerns were those cases of molten metal separation from the metal surface due to metal cutting, weld pool splashing, entrainment and release of molten metal due to filler wire snap-out from the weld puddle, and molten metal accumulation and release from the end of the weld wire. Some possible ways of obtaining molten metal drop detachments would include an impulse force, or bump, to the weld sample, cut surface, or filler wire. Theoretical models were developed for these detachment concerns from principles of impact and kinetic energies, surface tension, drop geometry, surface energies, and particle dynamics. The surface tension represents the force opposing the liquid metal drop from detaching whereas the weight of the liquid metal droplet represents a force that is tending to detach the molten metal drop. Theoretical calculations have indicated that only a small amount of energy is required to detach a liquid metal drop; however, much of the energy of an impact is absorbed in the sample or weld plate before it reaches the metal drop on the cut edge or surface. The tendency for detachment is directly proportional to the weld pool radius and metal density and inversely proportional to the surface

  13. Potential for EMU Fabric Damage by Electron Beam and Molten Metal During Space Welding for the International Space Welding Experiment (United States)

    Fragomeni, James M.


    As a consequence of preparations concerning the International Space Welding Experiment (ISWE), studies were performed to better understand the effect of molten metal contact and electron beam impingement with various fabrics for space suit applications. The question arose as to what would occur if the electron beam from the Ukrainian Universal Hand Tool (UHT) designed for welding in space were to impinge upon a piece of Nextel AF-62 ceramic cloth designed to withstand temperatures up to 1427 C. The expectation was that the electron beam would lay down a static charge pattern with no damage to the ceramic fabric. The electron beam is capable of spraying the fabric with enough negative charge to repel further electrons from the fabric before significant heating occurs. The static charge pattern would deflect any further charge accumulation except for a small initial amount of leakage to the grounded surface of the welder. However, when studies were made of the effect of the electron beam on the insulating ceramic fabric it was surprisingly found that the electron beam did indeed burn through the ceramic fabric. It was also found that the shorter electron beam standoff distances had longer burnthrough times than did some greater electron beam standoff distances. A possible explanation for the longer burnthrough times for the small electron beam standoff distance would be outgassing of the fabric which caused the electron beam hand-tool to cycle on and off to provide some protection for the cathodes. The electron beam hand tool was observed to cycle off at the short standoff distance of two inches likely due to vapors being outgassed. During the electron beam welding process there is an electron leakage, or current leakage, flow from the fabric. A static charge pattern is initially laid down by the electron beam current flow. The static charge makes up the current leakage flow which initially slightly heats up the fabric. The initially laid down surface charge leaks a

  14. An Assessment of Molten Metal Detachment Hazards During Electron Beam Welding in the Space Shuttle Bay at LEO for the International Space Welding Experiment (United States)

    Fragomeni, James M.


    In 1997, the United States [NASA] and the Paton Electric Welding Institute are scheduled to cooperate in a flight demonstration on the U.S. Space Shuttle to demonstrate the feasibility of welding in space for a possible repair option for the International Space Station Alpha. This endeavor, known as the International Space Welding Experiment (ISWE), will involve astronauts performing various welding exercises such as brazing, cutting, welding, and coating using an electron beam space welding system that was developed by the E.O. Paton Electric Welding Institute (PWI), Kiev Ukraine. This electron beam welding system known as the "Universal Weld System" consists of hand tools capable of brazing, cutting, autogeneous welding, and coating using an 8 kV (8000 volts) electron beam. The electron beam hand tools have also been developed by the Paton Welding Institute with greater capabilities than the original hand tool, including filler wire feeding, to be used with the Universal Weld System on the U.S. Space Shuttle Bay as part of ISWE. The hand tool(s) known as the Ukrainian Universal Hand [Electron Beam Welding] Tool (UHT) will be utilized for the ISWE Space Shuttle flight welding exercises to perform welding on various metal alloy samples. A total of 61 metal alloy samples, which include 304 stainless steel, Ti-6AI-4V, 2219 aluminum, and 5456 aluminum alloys, have been provided by NASA for the ISWE electron beam welding exercises using the UHT. These samples were chosen to replicate both the U.S. and Russian module materials. The ISWE requires extravehicular activity (EVA) of two astronauts to perform the space shuttle electron beam welding operations of the 61 alloy samples. This study was undertaken to determine if a hazard could exist with ISWE during the electron beam welding exercises in the Space Shuttle Bay using the Ukrainian Universal Weld System with the UHT. The safety issue has been raised with regard to molten metal detachments as a result of several

  15. Microstructural and Mechanical Characterization of Electron Beam Welded Joints of High Strength S960QL and Weldox 1300 Steel Grades

    Directory of Open Access Journals (Sweden)

    Błacha S.


    Full Text Available The paper shows the results of metallographic examination and mechanical properties of electron beam welded joints of quenched and tempered S960QL and Weldox 1300 steel grades. The aim of this study was to examine the feasibility of producing good quality electron beam welded joints without filler material.

  16. [The reconstruction of welding arc 3D electron density distribution based on Stark broadening]. (United States)

    Zhang, Wang; Hua, Xue-Ming; Pan, Cheng-Gang; Li, Fang; Wang, Min


    The three-dimensional electron density is very important for welding arc quality control. In the present paper, Side-on characteristic line profile was collected by a spectrometer, and the lateral experimental data were approximated by a polynomial fitting. By applying an Abel inversion technique, the authors obtained the radial intensity distribution at each wavelength and thus constructed a profile for the radial positions. The Fourier transform was used to separate the Lorentz linear from the spectrum reconstructed, thus got the accurate Stark width. And we calculated the electronic density three-dimensional distribution of the TIG welding are plasma.

  17. A thermomechanical criterion for hot cracking during electron beam welding of CuCrZr alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wisniewski, J.; Pilvin, R. [CEA Saclay, Dept. Modelisation de Systemes et Structures (DEN/DANS/DM2S/SEMT/LTA), 91 - Gif sur Yvette (France); Carron, D. [Universite de Bretagne-Sud, LET2E (EA3373), 56 - Lorient (France); Ayrault, D. [CEA Saclay (LTA), 91 - Gif-sur-Yvette (France); Durocher, A. [Association Euratom-CEA Cadarache (DSM/DRFC), 13 - Saint-Paul-lez-Durance (France). Dept. de Recherches sur la Fusion Controlee; Primaux, F.; Cauwe, B. [Le Bronze Industriel, 51 - Suippes (France)


    Full text of publication follows: Due to its good thermomechanical and thermophysical properties, precipitation hardened CuCrZr alloy is used for structural components in fusion experiments such as Tore Supra, JET, W7X and will find also application in the thermonuclear fusion reactor ITER. In Tore Supra (CEA Cadarache, France) this material is typically used for heat sink structures of plasma facing components. The experience feedback showed that the CuCrZr alloy was very sensitive to the hot tearing phenomenon during electron beam welding, leading to defects in and/or near the melted zone. The objective of the project under consideration is to propose a hot tearing criterion by mean of numerical simulations, in order to define a welding acceptance test which could be applied to the material, delivered from different manufacturers. In order to characterize the hot tearing phenomenon, a laboratory test, inspired by the Shibahara's experiment, is used. An electron beam welding seam is performed on a thin rectangular plate, which is instrumented with thermocouples while a CCD camera allows recording of eventual cracking defects during welding. The image correlation method permits to determine the displacement field in the solidified welding seam as well as in the non melted zone. In order to identify the hot tearing criterion due to the welding process, the stress and strain state in the material during the laboratory test is calculated with a Lagrangian thermomechanical finite element simulation. For high temperatures, the alloy viscosity is taken into account in order to identify an elasto-viscoplastic behaviour law. Thermomechanical experiments are performed with a Gleeble physical simulator. A thermomechanical criterion for the initiation of hot tearing during electron beam welding of a quenched and aged CuCr1Zr alloy (DIN 17672 standard) has been identified. (authors)

  18. New Trends in Electronic Publishing and Electronic Libraries. Publications of Essen University Library 6. Essen Symposium (Essen, West Germany, August 29-31, 1983). (United States)

    Helal, Ahmed H., Ed.; Weiss, Joachim W., Ed.

    This symposium examined issues in the planning, development, and implementation of library automation and the effects of electronic publishing. The following presentations are included in this collection: (1) "Will There Be Electronic Anarchy?" (Helen Henderson); (2) "Ergonomics in the Electronic Era" (Andrew Torok); (3)…

  19. Microstructures and fatigue properties of electron beam welds with beam oscillation for heavy section TC4-DT alloy

    Directory of Open Access Journals (Sweden)

    Fu Pengfei


    Full Text Available With the development of the manufacturing technology, electron beam welding (EBW is capable of producing titanium alloy large parts in aero fields. To increase the applications and improve the properties, EBW with beam oscillation was investigated on TC4-DT alloy with 50 mm thickness. We detected the welding samples by X-ray NDT, observed the microstructures of the welds, and tested the fatigue properties of the joints. The results showed that EBW with beam oscillation improved the weld morphology as well as welding quality, and the microstructure homogeneity of the welds and HAZ along the weld penetration were also improved. The fatigue properties of the joints with beam oscillation were more excellent than those of conventional EBW, even equal to those of the base metal under high stresses. The influences of the processing and the microstructure on the properties with beam oscillation were discussed.

  20. Mehanical Properties of Electron Beam Welded Joints in Thick Gage CA6NM Stainless Steel (United States)

    Sarafan, Sheida; Wanjara, Priti; Gholipour, Javad; Champliaud, Henri; Mathieu, Louis


    Design of hydroelectric turbine components requires high integrity welds (without detectable volumetric defects) in heavy gage sections of stainless steel materials, such as ASTM A743 grade CA6NM—a low carbon 13% Cr-4% Ni martensitic stainless steel that is manufactured in cast form. In this work, 90-mm-thick plates of CA6NM were joined using a single-pass autogenous electron beam (EB) welding process and the mechanical properties were evaluated in the as-welded condition to characterize the performance of the joints. The static tensile properties that were evaluated in two directions—transverse and longitudinal to the EB weld seam—demonstrated conformance of the joints with the requirements of the ASME Section IX standard. The Charpy impact energies of the EB welds—measured at -18 °C on samples with V-notch roots located in the fusion and heat-affected zones—met the minimum requirements of 27 J specified in ASME Section VIII standard. In addition, bend tests that were conducted on the entire weld cross section displayed no discontinuities on the tension side of the bent joints. Hence, the developed EB welding process was demonstrated to render high-performance joints and promises key advantages for industrialization, such as cost savings through reductions in consumable material, production time and labor intensity.

  1. Mehanical Properties of Electron Beam Welded Joints in Thick Gage CA6NM Stainless Steel (United States)

    Sarafan, Sheida; Wanjara, Priti; Gholipour, Javad; Champliaud, Henri; Mathieu, Louis


    Design of hydroelectric turbine components requires high integrity welds (without detectable volumetric defects) in heavy gage sections of stainless steel materials, such as ASTM A743 grade CA6NM—a low carbon 13% Cr-4% Ni martensitic stainless steel that is manufactured in cast form. In this work, 90-mm-thick plates of CA6NM were joined using a single-pass autogenous electron beam (EB) welding process and the mechanical properties were evaluated in the as-welded condition to characterize the performance of the joints. The static tensile properties that were evaluated in two directions—transverse and longitudinal to the EB weld seam—demonstrated conformance of the joints with the requirements of the ASME Section IX standard. The Charpy impact energies of the EB welds—measured at -18 °C on samples with V-notch roots located in the fusion and heat-affected zones—met the minimum requirements of 27 J specified in ASME Section VIII standard. In addition, bend tests that were conducted on the entire weld cross section displayed no discontinuities on the tension side of the bent joints. Hence, the developed EB welding process was demonstrated to render high-performance joints and promises key advantages for industrialization, such as cost savings through reductions in consumable material, production time and labor intensity.

  2. An Experimental Evaluation of Electron Beam Welded Thixoformed 7075 Aluminum Alloy Plate Material

    Directory of Open Access Journals (Sweden)

    Ava Azadi Chegeni


    Full Text Available Two plates of thixoformed 7075 aluminum alloy were joined using Electron Beam Welding (EBW. A post-welding-heat treatment (PWHT was performed within the semi-solid temperature range of this alloy at three temperatures, 610, 617 and 628 °C, for 3 min. The microstructural evolution and mechanical properties of EB welded plates, as well as the heat-treated specimens, were investigated in the Base Metal (BM, Heat Affected Zone (HAZ, and Fusion Zone (FZ, using optical microscopy, Scanning Electron Microscopy (SEM, EDX (Energy Dispersive X-ray Analysis, and Vickers hardness test. Results indicated that after EBW, the grain size substantially decreased from 67 µm in both BM and HAZ to 7 µm in the FZ, and a hardness increment was observed in the FZ as compared to the BM and HAZ. Furthermore, the PWHT led to grain coarsening throughout the material, along with a further increase in hardness in the FZ.

  3. Numerical Investigation of Residual Stress in Thick Titanium Alloy Plate Joined with Electron Beam Welding (United States)

    Liu, Chuan; Wu, Bing; Zhang, Jian Xun


    A finite-element (FE) simulation process integrating three dimensional (3D) with two-dimensional (2D) models is introduced to investigate the residual stress of a thick plate with 50-mm thickness welded by an electron beam. A combined heat source is developed by superimposing a conical volume heat source and a uniform surface heat source to simulate the temperature field of the 2D model with a fine mesh, and then the optimal heat source parameters are employed by the elongated heat source for the 3D simulation without trial simulations. The welding residual stress also is investigated with emphasis on the through-thickness stress for the thick plate. Results show that the agreement between simulation and experiment is good with a reasonable degree of accuracy in respect to the residual stress on the top surface and the weld profile. The through-thickness residual stress of the thick plate induced by electron beam welding is distinctly different from that of the arc welding presented in the references.

  4. Study on the correlation between plasma electron temperature and penetration depth in laser welding processes

    NARCIS (Netherlands)

    Sibillano, T.; Ancona, A.; Rizzi, D.; Saludes Rodil, S.; Rodriguez Nieto, J.; Konuk, A.R.; Aarts, Ronald G.K.M.; Huis in 't Veld, Bert


    The plasma electron temperature has been estimated starting from the spectroscopic analysis of the optical emission of the laser-generated plasma plume during quite diverse stainless steel welding procedures (c.w. CO2 and pulsed Nd:YAG). Although the optical emissions present different spectral

  5. Study on the correlation between plasma electron temperature and penetration depth in laser welding processes

    NARCIS (Netherlands)

    Sibillano, T.; Ancona, A.; Rizzi, D.; Saludes Rodil, S.; Rodriguez Nieto, J.; Konuk, A.R.; Aarts, R.G.K.M.; Huis in 't Veld, A.J.


    The plasma electron temperature has been estimated starting from the spectroscopic analysis of the optical emission of the lasergenerated plasma plume during quite diverse stainless steel welding procedures (c.w. CO2 and pulsed Nd:YAG). Although the optical emissions present different spectral

  6. Fusion zone microstructure and porosity in electron beam welds of an α+β titanium alloy (United States)

    Mohandas, T.; Banerjee, D.; Kutumba Rao, V. V.


    The effect of electron beam welding parameters on fusion zone (FZ) microstructure and porosity in a Ti -6.8 Al -3.42 Mo -1.9 Zr -0.21 Si alloy (Russian designation VT 9) has been investigated. It has been observed that the FZ grain width increased continuously with increase in heat input when the base metal was in the β heat-treated condition, while in the α+β heat-treated base metal welds, the FZ grain width increased only after a threshold energy input. The difference is attributed to both the weld thermal cycle and the pinning effect of equiaxed primary alpha on grain growth in the heat-affected zone (HAZ) of α+β heat-treated base metal. Postweld heat treatment (PWHT) in the subtransus and supertransus regions did not alter the columnar grain morphology in the FZ, possibly due to the lack of enough driving force for the formation of new grains by the breaking up of the columnar grains and grain boundary movement for grain growth. As the PWHTs were conducted in a furnace, the role of thermal gradients can be ruled out. Intragranular microstructure in the aswelded condition consisted of hexagonal martensite. The scale of the martensite laths depended on welding speed. The highest porosity was observed at intermediate welding speeds. At low speeds, a majority of pores formed at the fusion boundary, while at high speeds, occurrence of porosity was maximum at the weld center. The trends on porosity can be explained on the basis of solubility of hydrogen in titanium as a function of temperature and the influence of weld thermal cycle on nucleation, growth, and escape of hydrogen gas bubbles. The porosity at slow welding speeds is low because sufficient time exists for the nucleation, growth, and escape of hydrogen gas bubbles, while insufficient time exists for the nucleation of gas bubbles at high welding speeds. The effect of pickling of joint surface, vacuum annealing of the base metal, and successive remelting of the weld metal has also been investigated.

  7. Investigations for the improvement of space shuttle main engine electron beam welding equipment (United States)

    Smock, R. A.; Taylor, R. A.; Wall, W. A., Jr.


    Progress made in the testing, evaluation, and correction of MSFC's 7.5 kW electron beam welder in support of space shuttle main engine component welding is summarized. The objective of this project was to locate and correct the deficiencies in the welder. Some 17 areas were deficient in the 7.5 kW ERI welding system and the associated corrective action was taken to improve its operational performance. An overall improvement of 20 times the original reliability was obtained at full rated capacity after the modifications were made.

  8. Investigation of electron-beam welding in wrought Inconel 706--experimental and numerical analysis

    Energy Technology Data Exchange (ETDEWEB)

    Ferro, Paolo [Department of Management and Engineering, University of Padova, Stradella S. Nicola, 3 I-36100 Vicenza (Italy)]. E-mail:; Zambon, Andrea [DIMEG, University of Padova, Via Marzolo, 9 I-35131 Padova (Italy); Bonollo, Franco [Department of Management and Engineering, University of Padova, Stradella S. Nicola, 3 I-36100 Vicenza (Italy)


    Electron-beam welding (EBW) is commonly employed in the aeroengine industry for the welding of high integrity components, fabricated from high-strength superalloys. For such applications, it is important to predict distortions and residual stresses induced by the process. Melt run trials have been carried out on nickel-base superalloy Inconel 706 plates using the EBW technique in order to analyse the effects of welding parameters on geometrical characteristics and microstructure of the bead. Butt-welded plates have been then investigated by means of tensile tests, microstructural analysis, and X-ray diffraction measurements. A finite element model of the process has been set up using an uncoupled thermal-mechanical analysis. The heat source was modelled using a superimposition of a spherical and a conical shape heat source with Gaussian power density distribution in order to reproduce the nail shape of the fusion zone (FZ). The parameters of the source were chosen so that the model would match with experimentally determined weld pool shape and temperatures, measured with thermocouples. Subsequently, the thermal analysis was used to drive the non-linear mechanical analysis. The predicted residual stresses were then compared with X-ray diffraction measurements. It was found that the correct thermal and residual stresses prediction is influenced by the shape of the fusion zone, the highest thermal tensile stress arising under the nailhead of the fusion zone where microfissuring can be observed.

  9. The effect of electron beam welding on the creep rupture properties of a Nb-Zr-C alloy (United States)

    Moore, T. J.; Titran, R. H.; Grobstein, T. L.


    Creep rupture tests of electron beam welded PWC-11 sheet were conducted at 1350 K. Full penetration, single pass welds were oriented transverse to the testing direction in 1 mm thick sheet. With this orientation, stress was imposed equally on the base metal, weld metal, and heat-affected zone. Tests were conducted in both the postweld annealed and aged conditions. Unwelded specimens with similar heat treatments were tested for comparative purposes. It was found that the weld region is stronger than the base metal for both the annealed and aged conditions and that the PWC-11 material is stronger in the annealed condition than in the aged condition.

  10. Effect of the thermophysical properties of a material on the choice of electron-beam welding conditions (United States)

    Gribkov, M. S.; Martynov, V. N.; Kozhechenko, A. S.; Shcherbakov, A. V.


    A method for selecting electron-beam welding (EBW) conditions is developed for specific equipment, thickness, and material of a product. The results can be used for calculating and predicting the welding parameters to reduce the time for preparing products for EBW and the material costs.

  11. Tensile Behavior of Electron Beam-Welded and Post-Weld Vacuum-Annealed Nb-10% Hf-1% Ti Refractory Alloy Weldments (United States)

    Anil Kumar, V.; Gupta, R. K.; Venkateswaran, T.; Ram Kumar, P.


    Nb-10% Hf-1% Ti refractory alloy is a high performance material extensively used for high temperature applications. Electron beam welding is one of the most widely used techniques to join refractory and reactive alloys. Bigger sizes of nozzles for rocket propulsion applications can be either made through deep drawing and flow turning route or by roll bending and welding route both using sheets/plates as input material for fabrication. The latter is a more economical option for mass production of the hardware using such exotic and expensive alloys. In view of this, both as-welded (AW) coupon and weld plus post-weld vacuum-annealed (AW + VA) coupon have been prepared to study their mechanical behavior. It has been observed that tensile strength and ductility have not been reduced in both these conditions vis-à-vis the base metal, confirming weld efficiency of the alloy to be 100%. Microhardness is found to be 150-160 VHN in the base metal and 200-225 VHN in the weld fusion zone in AW condition, which became uniform (145-155 VHN) throughout the weldment in AW + VA condition. Microstructure of the weldment in AW condition is found to be consisting of grains solidified by epitaxial mode from base metal toward the weld centre. In AW + VA condition, improvement in tensile elongation is observed, which is found to be due to the presence of homogenized grains/more uniform microstructure near the heat-affected zone as compared to the steep gradient in grain size in different zones in the weld in AW condition.

  12. Assessment of the origin of porosity in electron-beam-welded TA6V plates (United States)

    Gouret, N.; Ollivier, E.; Dour, G.; Fortunier, R.; Miguet, B.


    Experimental and theoretical analysis of the origin of porosity in electron-beam (EB) welding is detailed. The experiments are run with several surface treatments and reasonable welding parameters. The plate faces are characterized before welding with a number of methods, such as scanning electron microscope observation, X-ray photoemission spectroscopy (XPS) and, more significantly, secondary ion mass spectroscopy (SIMS) analysis, elastic-recoil detection analysis (ERDA) for hydrogen analysis, and surface roughness measurement. After welding, pores are sought with X-ray detection, phased-array ultrasonic (US) detection, and destructive control. An original comparison between ERDA and refined SIMS measurements allows a quantitative evaluation of surface pollution with hydrogen, oxygen, and carbon. The theoretical analysis is based on the literature concept that the cavities are nucleated from the adjacent plate faces in the solid state, just before melting. A less classical development is proposed in term of the evolution of bubbles in the weld pool. Once in the liquid, the cavities become bubbles. Their radius oscillates, according to Rayleigh-Plesset equations of bubbles, due to temperature and pressure driving forces. Solidification freezes them as they are, thus, forming pores. The extreme values of the oscillation give a good idea of the range of the size of pores in the weld joint, as the comparison between experiments and prediction states. A criterion of surface cleanliness is set, relating the surface pollution and the surface roughness. Above the criterion, the bubbles remain small during their oscillation. Below the criterion they tend to grow large. All the degraded-surface treatments are in dirty situation (large pores), and the reference surface treatment lies around the criterion for cleanliness.

  13. Study on the effect of post weld heat treatment parameters on the relaxation of welding residual stresses in electron beam welded P91 steel plates


    Venkata, K. Abburi; Kumar, S.; Dey, H.C.; Smith, D. J.; Bouchard, P J; Truman, C.E


    Residual stresses are created by localised heating effects that occur during the welding process. Post weld heat treatment (PWHT) is the most convenient method for stress relief of welds. But PWHT cannot completely eliminate the residual stresses. So, it is essential to determine the influence of PWHT parameters like holding temperature and time on the stress relaxation for optimising the process. The selected material is modified 9Cr-1Mo (Grade 91) steel in the form of plates welded together...

  14. Mechanical properties and microstructural characteristics of laser and electron-beam welds in V 4Cr 4Ti (United States)

    Chung, H. M.; Park, J.-H.; Strain, R. V.; Leong, K. H.; Smith, D. L.


    Mechanical properties and microstructural characteristics of laser and electron-beam (EB) welds of a 500-kg heat of V-4Cr-4Ti were investigated in as-welded condition and after postwelding heat treatment (PWHT) by impact testing, microhardness measurement, optical microscopy, X-ray diffraction, and transmission electron microscopy (TEM). Ductile-brittle-transition temperatures (DBTTs) of the laser and electron-beam welds were significantly higher than that of the base metal. However, excellent impact properties could be restored in both types of welds by postwelding annealing at 1000°C for 1 h in vacuum. Analysis by TEM revealed that annealed weld zones were characterized by extensive networks of fine V(C,O,N) precipitates, which clean away O, C, and N interstitials from the grain matrices. This process is accompanied by simultaneous annealing-out of the dense dislocations present in the weld zone. This finding could be useful in identifying an optimal welding procedure by controlling and adjusting the cooling rate of the weld zone by an innovative method to maximize the precipitation of V(C,O,N).

  15. FOREWORD: IX International Symposium on Radiation from Relativistic Electrons in Periodic Structures (RREPS-2011) (United States)

    Potylitsyn, Alexander; Karataev, Pavel


    This volume contains papers presented at the IX International Symposium on Radiation from Relativistic Electrons in Periodic Structures (RREPS'11) which was held at Royal Holloway, University of London on September 12-16, Egham, United Kingdom. The symposium was organized jointly by Royal Holloway, University of London and Tomsk Polytechnic University, Tomsk, Russia. RREPS is a biennial series of symposia founded in September 1993 as an initiative of the Nuclear Physics Institute at Tomsk Polytechnic University. The intention was to strengthen the basic and applied research focused on radiation from relativistic electrons in condensed media, particularly from natural and artificial periodic structures, and to review the research activity in this area. Since then, the symposium has developed into a forum attracting young scientists from different areas of research and from many countries. Previous successful symposia were held at Tomsk, Russia (1993, 1995, 1997, 2003), Lake Baikal, Russia (1999), Lake Aiya, Altai, Russia (2001), Czech Technical University in Prague, Czech Republic (2007) and Zvenigorod, Moscow region, Russia (2009). As an outcome of the symposia the conference proceedings have been published in Nuclear Instruments and Methods in Physics Research, Section B (Vol. 145 No 1-2, October 1998; Vol. 173 No 1-2, January 2001; Vol. 201 No 1 January 2003; Vol. 227 No 1-2, January 2005; Vol. 266 No 17, September 2008) and Journal of Physics: Conference Series (Vol. 236, June 2010). The purpose of the present RREPS'11 symposium was to review the up-to-date situation in the area of electromagnetic radiation generated by relativistic charged particles in condensed media, and to discuss the research strategy for the near future. Nowadays, electromagnetic radiation studies cover electron energies from a few MeV up to hundreds of GeV in many laboratories throughout the world. The goal is to study the physics of the generation of various kinds of radiation and their

  16. Use of a Secondary Current Sensor in Plasma during Electron-Beam Welding with Focus Scanning for Process Control


    Dmitriy Trushnikov; Elena Krotova; Elena Koleva


    We consider questions of building a closed-loop focus control system for electron-beam welding. As a feedback signal, we use the secondary current in the plasma that forms above the welding zone. This article presents a model of a secondary current sensor in plasma during electron-beam welding with focus scanning. A comparison of modeled results with experimental data confirms the adequacy of the model. We show that the best results for focus control are obtained when using phase relationship...

  17. Electron beam welding of copper-stabilized superconductors for a large bubble chamber magnet

    CERN Document Server

    Albrecht, C


    In the European Nuclear Research Center CERN in Geneva, the presently largest hydrogen bubble chamber of the world is due to be put into operation at the end of 1972. The magnetic flux density of 3.5 T necessary for the detection of the high-energy elementary particles is generated by superconducting coils of 4.7 m inner diameter. The fully stabilized conductor for half of these coils was fabricated from component conductors by longitudinal seam welding with the electron beam under vacuum. The conductor design, the design and the method of operation of the electron beam welding installation and the operating and fabricating experience gained by the processing of approximately 60 t of conductor material are discussed. (7 refs).

  18. Numerical study of electron beam welded butt joints with the GTN model (United States)

    Tu, Haoyun; Schmauder, Siegfried; Weber, Ulrich


    The fracture behavior of S355NL electron beam welded steel joints is investigated experimentally and numerically. The simulation of crack propagation in an electron beam welded steel joint was performed with the Gurson-Tvergaard-Needleman (GTN) damage model. A parameter study of the GTN model was adopted which reveals the influence of parameters on the material behavior of notched round and compact tension specimens. Based on the combined method of metallographic investigations and numerical calibration, the GTN parameters were fixed. The same parameters were used to predict the ductile fracture of compact tension specimens with the initial crack located at different locations. Good match can be found between the numerical and experimental results in the form of force versus Crack Opening Displacement as well as fracture resistance curves.

  19. Welding of a corrosion-resistant composite material based on VT14 titanium alloy obtained using an electron beam emitted into the atmosphere (United States)

    Golkovski, M. G.; Samoylenko, V. V.; Polyakov, I. A.; Lenivtseva, O. G.; Chakin, I. K.; Komarov, P. N.; Ruktuev, A. A.


    The study investigates the possibility of inert gas arc welding of a double layer composite material on a titanium base with an anti-corrosive layer obtained by fused deposition of a powder mix containing tantalum and niobium over a titanium base using an electron beam emitted into the atmosphere. Butt welding and fillet welding options were tested with two types of edge preparation. Welds were subjected to a metallographic examination including a structural study and an analysis of the chemical and phase composition of the welds. A conclusion was made regarding the possibility of using welding for manufacturing of items from the investigated composite material.

  20. Suitability of diecast aluminum for plasma and electron beam welding - gas content of diecast metal and consequences for welding. Eignung von Aluminiumdruckguss zum Plasma- und Elektronenstrahlschweissen - Gasgehalt von Druckguss und Folgen fuer das Schweissen

    Energy Technology Data Exchange (ETDEWEB)

    Ruge, J.; Lutze, P. (Technische Univ. Braunschweig (Germany, F.R.). Inst. fuer Schweisstechnik)


    Due to the gas content caused by manufacture, diecast aluminum tends to a great deal of pore formation when welded. In previous investigations, the cases of gas absorption during diecasting were cleared up and many welding processes were checked for their usability for the jointing of diecastings. Pressure welding and among welding processes plasma and electron beam welding proved to be promising. The physical and chemical bases are dealt with. The various groups of processes are also compared based on the laws found. (orig.).

  1. Influence of electron beam welding parameters and metallurgical factors on intergranular liquation cracking susceptibility of cast alloy 718 (United States)

    Woo, Insu; Kang, Chungyun; Nishimoto, Kazutoshi


    The factors affecting intergranular liquation cracking susceptibility in electron beam welds were investigated for cast alloy 718. The materials used were as-received plates and heat-treated plates with three different levels of grain size. Liquation cracking susceptibility in HAZ was evaluated by a bead-on-plate test and a restraint/relaxation U-type hot cracking test. The penetrated shapes in the welds were classified into wine cup-like Type W and nail head-like Type N. For a given beam current, Type w and Type N were observed at the lower and higher welding speeds, respectively. Welding defects, i.e., underfills and microcracks were seen in the electron beam welds. Compared with Type W, the liquation cracking was more sensitive for the Type N bead cross sectional shape. Furthermore, it easily occurred at grain boundaries in Region II, i.e., very near the nail head necked part. According to the restraint/relaxation U-type hot cracking test, the liquation cracking susceptibility decreased with decreasing grain size or with homogenization heat treatment. These results suggested that the liquation cracking susceptibility in cast alloy 718 electron beam welds could be improved by using the Type W bead cross sectional shape, a decreasing the grain size and using appropriate heat treatment before welding.

  2. Effects of Electron Beam Welding on Microstructure, Microhardness, and Electrical Conductivity of Cu-Cr-Zr Alloy Plates (United States)

    Kanigalpula, P. K. C.; Chatterjee, Arya; Pratihar, D. K.; Jha, M. N.; Derose, J.


    In this study, the effects of electron beam welding on the microstructure, microhardness, and electrical conductivity of precipitation-hardened Cu-0.804%Cr-0.063%Zr (wt.%) alloy plates were investigated. Experiments were carried out following a central composite design of experiments. Five welding schedules yielding the higher hardness were chosen and then were subjected to standard metallographic and various microscopy techniques to reveal the type, morphology, and distribution of the precipitates and to obtain the sub-structural information from the weld zone. X-ray diffraction studies revealed predominant formation of intermetallic phases in the welded zones of some of the samples, which could have resulted in higher hardness and better electrical conductivity compared to those of other ones. Microhardness values in the fusion zone and heat-affected zone were found to be less than that of the parent material. The mechanism of damage in Cu-Cr-Zr plates due to welding was also explained.

  3. Global and local characteristics of an autogenous single pass electron beam weld in thick gage UNS S41500 steel

    Energy Technology Data Exchange (ETDEWEB)

    Sarafan, S., E-mail: [École de Technologie Supérieure, Montréal, Québec, Canada H3C 1K3 (Canada); National Research Council Canada, Aerospace, Montréal, Québec, Canada H3T 2B2 (Canada); Wanjara, P., E-mail: [National Research Council Canada, Aerospace, Montréal, Québec, Canada H3T 2B2 (Canada); Gholipour, J., E-mail: [National Research Council Canada, Aerospace, Montréal, Québec, Canada H3T 2B2 (Canada); Champliaud, H., E-mail: [École de Technologie Supérieure, Montréal, Québec, Canada H3C 1K3 (Canada)


    Electron beam welding of UNS S41500, a low carbon martensitic stainless steel utilized in hydroelectric turbine manufacturing, was investigated by applying a single pass autogenous process to penetrate a section thickness of 72 mm without preheating. In the as-welded and post-weld heat treated conditions, the evolution in microhardness and microstructure across the weldments, as well as the global and local tensile properties, were evaluated. In the as-welded condition, assessment of the microhardness and the associated microstructure across the welds led to the identification of six regions, including the fusion zone, four heat affected zones and the base metal; each of these regions consisted of different phase constituents, such as tempered martensite, untempered martensite, delta ferrite and retained austenite. Post-weld heat treatment, undertaken to temper the untempered martensite in the as-welded microstructure, was effective in homogenizing the hardness across the weldment. The mechanical response of the welds, determined through tensile testing at room temperature with an automated non-contact three-dimensional deformation measurement system, indicated that the global tensile properties in the as-welded and post-weld heat treated conditions met the acceptance criteria in the ASME Section IX standard. Also, evaluation of the local tensile properties in the fusion and heat affected zones of the as-welded samples allowed a more comprehensive understanding of the strength and ductility associated with the different microstructures in the “composite” nature of the weldment. Fractographic analysis demonstrated dimpled features on the tensile fracture surfaces and failure was associated with debonding between the martensitic matrix and the secondary phases (such as delta ferrite and retained austenite) that resulted in the formation, growth and coalescence of voids into a macroscale crack.

  4. Impact properties and hardening behavior of laser and electron-beam welds of V-4Cr-4Ti

    Energy Technology Data Exchange (ETDEWEB)

    Chung, H.M.; Strain, R.V.; Tsai, H.C.; Park, J.H.; Smith, D.L. [Argonne National Lab., IL (United States)


    The authors are conducting a program to develop an optimal laser welding procedure that can be applied to large-scale fusion-reactor structural components to be fabricated from vanadium-base alloys. Results of initial investigation of mechanical properties and hardening behavior of laser and electron-beam (EB) welds of the production-scale heat of V-4Cr-4Ti (500-kg Heat 832665) in as-welded and postwelding heat-treated (PWHT) conditions are presented in this paper. The laser weld was produced in air using a 6-kW continuous CO{sub 2} laser at a welding speed of {approx}45 mm/s. Microhardness of the laser welds was somewhat higher than that of the base metal, which was annealed at a nominal temperature of {approx}1050{degrees}C for 2 h in the factory. In spite of the moderate hardening, ductile-brittle transition temperatures (DBTTs) of the initial laser ({approx}80{degrees}C) and EB ({approx}30{degrees}C) welds were significantly higher than that of the base metal ({approx}{minus}170{degrees}C). However, excellent impact properties, with DBTT < {minus}80{degrees}C and similar to those of the base metal, could be restored in both the laser and EB welds by postwelding annealing at 1000{degrees}C for 1 h in vacuum.

  5. Large Pulsed Electron Beam Welded Percolation Networks of Silver Nanowires for Transparent and Flexible Electrodes. (United States)

    Kim, Jisoo; Nam, Yun Seok; Song, Myoung Hoon; Park, Hyung Wook


    Mechanical properties of transparent electrodes, including flexibility, are important in flexible electronics for sustaining electrical conductivity under bending with small radius of curvature. Low contact resistance of junctions in metal nanowire percolation networks is the most important factor to produce electrodes with excellent optical, electrical and mechanical performance. Here, we report the fabrication of welded silver nanowire percolation networks using large pulsed electron beam (LPEB) irradiation as a welding process of silver nanowires (AgNWs). It results in modification of electrical and mechanical properties because of the low contact resistance at welded junctions. Consequently, the flexible and transparent AgNW electrodes fabricated by LPEB irradiation showed lower sheet resistance of 12.63 Ω sq(-1) at high transmittance of 93% (at 550 nm), and superb mechanical flexibility, compared with other AgNW electrodes prepared by thermal treatement and without any treatment. Polymer light-emitting diodes (PLEDs) using AgNWs by LPEB irradiation were fabricated to confirm that the AgNW electrode by LPEB irradiation was able to become alternative to indium tin oxide (ITO) and they showed good device performance as a maximum luminous efficiency of 7.37 cd A(-1), and excellent mechanical flexibility under bending with small radius of curvature.


    Energy Technology Data Exchange (ETDEWEB)

    Burgardt, Paul [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Pierce, Stanley W. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)


    The purpose of this paper is to present and discuss data related to the performance of a newly acquired low voltage electron beam welding machine. The machine was made by Pro-Beam AG &Co. KGaA of Germany. This machine was recently installed at LANL in building SM -39; a companion machine was installed in the production facility. The PB machine is substantially different than the EBW machines typically used at LANL and therefore, it is important to understand its characteristics as well as possible. Our basic purpose in this paper is to present basic machine performance data and to compare those with similar results from the existing EBW machines. It is hoped that this data will provide a historical record of this machine’s characteristics as well as possibly being helpful for transferring welding processes from the old EBW machines to the PB machine or comparable machines that may be purchased in the future.

  7. The 13th Annual James L. Waters Symposium at Pittcon: Electron Spectroscopy for Chemical Analysis (United States)

    Baltrus, John P.


    The objective of the James L. Waters Annual Symposium is to recognize pioneers in the development of instrumentation by preserving the early history of the cooperation and important contributions of inventors, scientists, engineers, entrepreneurs, and marketing organizations. The symposium was held in Pittsburgh, United States in March 2002 to…

  8. Effect of Beam Oscillation on Microstructure and Mechanical Properties of AISI 316L Electron Beam Welds (United States)

    Kar, Jyotirmaya; Roy, Sanat Kumar; Roy, Gour Gopal


    The properties of electron beam-welded AISI 316L stainless steel butt joints prepared with and without beam oscillation were evaluated by microstructural analysis, mechanical testing like microhardness measurements, tensile tests at room and elevated temperature 973 K (700 °C), three-point bend, and Charpy impact tests. All joints, irrespective of being prepared with or without beam oscillation, were found to be defect free. Welds produced by beam oscillation exhibited narrower fusion zone (FZ) with lathy ferrite morphology, while the weld without beam oscillation was characterized by wider FZ and skeletal ferrite morphology. During tensile tests at room and elevated temperature 973 K (700 °C), all samples fractured in the base metal (BM) and showed almost the same tensile properties as that of the BM. However, the notch tensile tests at room temperature demonstrated higher strength for joints prepared with the oscillating beam. Besides, face and root bend tests, as well as Charpy impact tests, showed higher bending strength and notch toughness, respectively, for joints prepared with beam oscillation.

  9. Microstructure and mechanical properties of an electron beam welds in a spray-deposited Al-Zn-Mg-Cu alloy (United States)

    Feng, Wang; Baiqing, Xiong; yongan, Zhang; Yuting, Zuo; Hongwei, Liu; ZHihui, Li; Xiwu, Li

    In this study, an electron beam welds produced in a spray-deposited Al-8.6Zn-2.6Mg-2.2Cu (wt,%) alloy were characterized by optical microscope (OM), scanning electron microscope (SEM), transmission electron microscope (TEM) and tensile tests. It is found that the joint of the alloy contained three distinctive regions, i.e. fusion zone, heat affected zone and base metal region. Tensile properties of the joints were obtained by testing flat transverse tensile specimens, and the results indicated that tensile strength of these welds approached 82.3 85.3% of the base metal.

  10. Influence of electron beam welding on the surface resistance of bulk niobium

    Energy Technology Data Exchange (ETDEWEB)

    Lueckhof, Marian; Knobloch, Jens [Universitaet Siegen, Siegen (Germany); Helmholtz Zentrum Berlin, Berlin (Germany); Aull, Sarah; Venturini Delsolaro, Walter [CERN, Geneva (Switzerland)


    Along the production processes of SRF cavities, electron beam welding (EBW) is a production step that is predominantly used nowadays in cavity assembling. EBW changes the material properties and hence might influence the surface resistance of bulk niobium significantly. The talk presents results from RF measurements performed on a niobium sample with an EBW on the surface as a function of temperature. The measurements were performed with CERN's Quadrupole Resonator, allowing to extract the surface resistance with high precision as a function of temperature and the applied RF fields.

  11. Pinched propagation of high-power, pulsed electron beams for welding and materials processing applications (United States)

    Fernsler, Richard F.; Hubbard, Richard F.; Lampe, Martin


    Electron beams are used commercially as intense heating sources for welding and related materials processing applications. The beams used for welding operate continuously with energy up to 200 keV and current approximately 1 A. Because these beams are severely degraded by propagation in air over any substantial range, most present-day electron-beam welders require vacuum pumping and precision focusing, which has severely restricted utilization of the technology. Over the past few decades, a different class of electron-beam generators has been developed that produces pulsed beams with energies of several MeV, currents of 1 kA or more, radii as small as 1 mm, pulse lengths of tens of ns, and pulse repetition rates up to several kHz. We show here that beams of this type can propagate in ambient air, in a tightly pinched mode and with acceptable stability, over distances of a few tens of cm. We determine the constraints on the choice of beam parameters, due mainly to the effects of gas scattering and the resistive instability. We show that stability can be enhanced, and the acceptable parameter range extended considerably, by using a narrow conducting pipe filled with air or another gas to guide the beam to the workpiece.

  12. Symposium on electron linear accelerators in honor of Richard B. Neal's 80th birthday: Proceedings

    Energy Technology Data Exchange (ETDEWEB)

    Siemann, R.H. [ed.


    The papers presented at the conference are: (1) the construction of SLAC and the role of R.B. Neal; (2) symposium speech; (3) lessons learned from the SLC; (4) alternate approaches to future electron-positron linear colliders; (5) the NLC technical program; (6) advanced electron linacs; (7) medical uses of linear accelerators; (8) linac-based, intense, coherent X-ray source using self-amplified spontaneous emission. Selected papers have been indexed separately for inclusion in the Energy Science and Technology Database.

  13. The Structure and Properties of Microcrystalline and Submicrocrystalline Titanium Alloy VT1-0 in the Area of the Electron Beam Welding Seam (United States)

    Klimenov, V. A.; Gnyusov, S. F.; Potekaev, A. I.; Klopotov, A. A.; Abzaev, Yu. A.; Kurgan, K. A.; Marzol, M. R.; Galsanov, S. V.; Tsellermayer, V. Ya.; Marchenko, E. S.


    An investigation of the welding seam structure of micro- and submicrocrystalline specimens of VT1-0 alloy is reported. Special features are revealed in the formation of the heat-affected zone in the alloy as a result of electron-beam action due to its structural state. Particular attention is given to the role of α→β-transformations characterizing titanium alloys subjected to thermal impacts. It is found that the structural features of all welding-joint zones, considering the phase transformations, determine the character of hardness value distribution and the respective strength properties of the weld joints. A comparison is given between the structure formation in microcrystalline alloys and in welding seams formed by laser-beam welding. The welding of submicrocrystalline titanium is also compared to another high-energy impact - resistance welding.

  14. Electron beam welding of Fe-Mn-Al-Ni shape memory alloy: Microstructure evolution and shape memory response (United States)

    Krooß, P.; Günther, J.; Halbauer, L.; Vollmer, M.; Buchwalder, A.; Zenker, R.; Biermann, H.; Niendorf, T.

    The present study reports on the impact of abnormal grain growth (AGG) on the microstructural evolution following electron beam (EB) welding of Fe-Mn-Al-Ni shape memory alloy (SMA). Polycrystalline sheet-like material was EB-welded and a cyclic heat treatment, studied in previous work, was conducted for inducing AGG and a bamboo-like microstructure, respectively. Optical and electron microscopy were carried out to characterize the prevailing microstructure upon cyclic heat treatment. For characterization of the functional properties following AGG, a load increase test was conducted. The current results clearly show that good shape memory response can be obtained in Fe-Mn-Al-Ni SMA upon EB welding and subsequent post-heat treatment. These results further substantiate the potential use of conventional processing routes for Fe-Mn-Al-Ni SMA.

  15. Use of a Secondary Current Sensor in Plasma during Electron-Beam Welding with Focus Scanning for Process Control

    Directory of Open Access Journals (Sweden)

    Dmitriy Trushnikov


    Full Text Available We consider questions of building a closed-loop focus control system for electron-beam welding. As a feedback signal, we use the secondary current in the plasma that forms above the welding zone. This article presents a model of a secondary current sensor in plasma during electron-beam welding with focus scanning. A comparison of modeled results with experimental data confirms the adequacy of the model. We show that the best results for focus control are obtained when using phase relationships rather than amplitude relationships. We outline the principles for building an EBW focus control system based on parameters of the secondary current in plasma. We simulate the work of a control system’s circuits and demonstrate the stability of the synthesized system. We have conducted pilot tests on an experimental prototype.

  16. Electron beam welding of copper lids. Status report up to 2001-12-31

    Energy Technology Data Exchange (ETDEWEB)

    Claesson, Soeren; Ronneteg, Ulf


    The report describes a summary of achieved results from 21 lid welds and numerous test block welds, performed at SKB Canister Laboratory in Oskarshamn for the period 1999-02-12 to 2001-12-31. Good weld quality has been achieved and some welds fulfilled the preliminary interpretation criteria, but the weld process need to be further developed before process qualification. Many different parameter settings have been tested and the influence on the weld profile has been mapped and documented. Deformations of the canister after welding have been measured and found to be very small. The preliminary inspection methods of the weld quality works satisfactory for the need of the development of the weld process. The welding machine is a new design developed for welding of thick copper in reduced pressure and performs well, but suffers from teething problems, which has delayed the work with development of the weld process. The welding system needs to be further developed and improved to work more reliably in a production plant.

  17. Tensile properties of explosively formed 316L(N)-IG stainless steel with and without an electron beam weld

    NARCIS (Netherlands)

    Hegeman, J.B.J.; Luzginova, N.V.; Jong, M.; Groeneveld, H.D.; Borsboom, A.; Stuivinga, M.E.C.; Laan, J.G. van der


    The mechanical properties of two explosively formed saddle shaped 60 mm thick plates of 316L(N)-IG steel with and without an electron beam weld have been investigated. Two different conditions have been characterized: (1) Reference condition and (2) ITER relevant condition. The reference material

  18. Assessment of Corona/Arcing Hazard for Electron Beam Welding in Space Shuttle Bay at LEO for ISWE: Test Results (United States)

    Nunes, A. C., Jr.; Russell, C.; Vaughn, J.; Stocks, C.; ODell, D.; Bhat, B.


    Test welds were made in argon over a range of pressures from 10-5 to 10-3 torr (the latter pressure an order of magnitude above pressures anticipated in the space shuttle bay during welding) with and without plasma on 304 stainless steel, 6Al-4V titanium, and 5456 aluminum in search of any possible unwanted electrical discharges. Only a faint steady glow of beam-excited atoms around the electron beam and sometimes extending out into the vacuum chamber was observed. No signs of current spiking or of any potentially dangerous electrical discharge were found.

  19. Hardness and microstructural studies of electron beam welded joints of Zircaloy-4 and stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Ahmad, M.; Akhter, J.I. E-mail:; Shaikh, M.A.; Akhtar, M.; Iqbal, M.; Chaudhry, M.A


    Electron beam welded joints between Zircaloy-4 and stainless steel 304L are investigated due to their importance in the nuclear industry. The molten and heat affected zones (HAZs) are found to be free of defects. Diffusion of Fe, Cr and Ni is observed in Zircaloy-4 near the molten zone and of Zr and Sn in the stainless steel. A rod-shaped intermetallic compound Zr(Cr,Fe){sub 2} and eutectic phases ZrCr{sub 2}-liquid (Zr,Fe) and Zr{sub 2}Fe-Zr{sub 2}Ni are present in the molten zone. The hardness of the molten zone, containing Zr(Cr,Fe){sub 2,} is much higher than the rest of the molten zone and the HAZs.

  20. Effects of the Heterogeneity in the Electron Beam Welded Joint on Mechanical Properties of Ti6Al4V Alloy (United States)

    Liu, Jing; Gao, Xiao-Long; Zhang, Lin-Jie; Zhang, Jian-Xun


    The aim of this investigation was to evaluate the effect of microstructure heterogeneity on the tensile and low cycle fatigue properties of electron beam welded (EBW) Ti6Al4V sheets. To achieve this goal, the tensile and low cycle fatigue property in the EBW joints and base metal (BM) specimens is compared. During the tensile testing, digital image correlation technology was used to measure the plastic strain field evolution within the specimens. The experimental results showed that the tensile ductility and low cycle fatigue strength of EBW joints are lower than that of BM specimens, mainly because of the effect of microstructure heterogeneity of the welded joint. Moreover, the EBW joints exhibit the cyclic hardening behavior during low fatigue process, while BM specimens exhibit the cyclic softening behavior. Compared with the BM specimens with uniform microstructure, the heterogeneity of microstructure in the EBW joint is found to decrease the mechanical properties of welded joint.

  1. Effect of post-weld heat treatment on microstructure, hardness and low-temperature impact toughness of electron beam welds of NIFS-HEAT-2 and CEA-J57 heats of V–4Ti–4Cr alloy

    Directory of Open Access Journals (Sweden)

    V. Tsisar


    Full Text Available Bead-on-plate electron beam welding in high vacuum atmosphere was applied to the plates of NIFS-HEAT-2 and CEA-J57 heats of V–4Ti–4Cr alloy. Effect of post-weld heat treatment (PWHT in the temperature range 673–1273K on the hardness, impact toughness at 77K and microstructure of weld metal was investigated. After PWHT at 773K, hardness of weld metal slightly decreases from 180HV100 (as-welded state to ∼170HV100 while absorbed energy increases up to ∼10J showing ductile fracture mode. PWHT at 973K results in re-hardening of weld metal up to ∼180HV100 caused by re-precipitation of Ti–C,O,N precipitates and corresponding decreasing absorbed energy to ∼2J with brittle fracture mode. PWHT in-between 1073–1273K results in gradual recovery of hardness towards values comparable with those of base metal. Impact toughness (77 K of weld metal after PWHT at 1073K is not recovered nether to the value in as-welded state nor to that one of base metal.

  2. Effect of Prior and Post-Weld Heat Treatment on Electron Beam Weldments of (α + β) Titanium alloy Ti-5Al-3Mo-1.5V (United States)

    Anil Kumar, V.; Gupta, R. K.; Manwatkar, Sushant K.; Ramkumar, P.; Venkitakrishnan, P. V.


    Titanium alloy Ti5Al3Mo1.5V is used in the fabrication of critical engine components for space applications. Double vacuum arc re-melted and (α + β) forged blocks were sliced into 10-mm-thick plates and subjected to electron beam welding (EBW) with five different variants of prior and post-weld heat treatment conditions. Effects of various heat treatment conditions on the mechanical properties of the weldments have been studied. The welded coupons were characterized for microstructure, mechanical properties, and fracture analysis. An optimized heat treatment and welding sequence has been suggested. Weld efficiency of 90% could be achieved. Weldment has shown optimum properties in solution treated and aged condition. Heat-affected zone adjacent to weld fusion line is found to have lowest hardness in all conditions.

  3. Relationship Between Microstructure, Strength, and Fracture in an Al-Zn-Mg Electron Beam Weld: Part I: Microstructure Characterization (United States)

    Puydt, Quentin; Flouriot, Sylvain; Ringeval, Sylvain; De Geuser, Frédéric; Parry, Guillaume; Deschamps, Alexis


    This work presents a detailed, multiscale, spatially resolved study of the microstructure of an electron beam butt weld of the EN-AW 7020 (Al-Zn-Mg) alloy. Using a combination of optical, scanning and transmission electron microscopy, differential scanning calorimetry, and small-angle X-ray scattering, the distribution of phases in the different areas of the heat-affected zone and of the fusion zone is quantitatively characterized, for two different aging states: naturally aged after welding and artificially aged at 423 K (150 °C). The heat-affected zone consists of regions experiencing different levels of precipitate dissolution and coarsening during welding as well as new precipitation during post-welding heat treatment (PWHT). The microstructure of the fusion zone is typical from a fast solidification process, with a strong solute segregation in the interdendritic zones. The precipitate distribution after PWHT follows this solute distribution, and the resulting hardness is much lower than the relatively homogeneous value in the base metal and the heat-affected zone.

  4. Current-driven ion-acoustic and potential-relaxation instabilities excited in plasma plume during electron beam welding (United States)

    Trushnikov, D. N.; Mladenov, G. M.; Belenkiy, V. Ya.; Koleva, E. G.; Varushkin, S. V.


    Many papers have sought correlations between the parameters of secondary particles generated above the beam/work piece interaction zone, dynamics of processes in the keyhole, and technological processes. Low- and high-frequency oscillations of the current, collected by plasma have been observed above the welding zone during electron beam welding. Low-frequency oscillations of secondary signals are related to capillary instabilities of the keyhole, however; the physical mechanisms responsible for the high-frequency oscillations (>10 kHz) of the collected current are not fully understood. This paper shows that peak frequencies in the spectra of the collected high-frequency signal are dependent on the reciprocal distance between the welding zone and collector electrode. From the relationship between current harmonics frequency and distance of the collector/welding zone, it can be estimated that the draft velocity of electrons or phase velocity of excited waves is about 1600 m/s. The dispersion relation with the properties of ion-acoustic waves is related to electron temperature 10 000 K, ion temperature 2 400 K and plasma density 1016 m-3, which is analogues to the parameters of potential-relaxation instabilities, observed in similar conditions. The estimated critical density of the transported current for creating the anomalous resistance state of plasma is of the order of 3 A.m-2, i.e. 8 mA for a 3-10 cm2 collector electrode. Thus, it is assumed that the observed high-frequency oscillations of the current collected by the positive collector electrode are caused by relaxation processes in the plasma plume above the welding zone, and not a direct demonstration of oscillations in the keyhole.

  5. Current-driven ion-acoustic and potential-relaxation instabilities excited in plasma plume during electron beam welding

    Directory of Open Access Journals (Sweden)

    D. N. Trushnikov


    Full Text Available Many papers have sought correlations between the parameters of secondary particles generated above the beam/work piece interaction zone, dynamics of processes in the keyhole, and technological processes. Low- and high-frequency oscillations of the current, collected by plasma have been observed above the welding zone during electron beam welding. Low-frequency oscillations of secondary signals are related to capillary instabilities of the keyhole, however; the physical mechanisms responsible for the high-frequency oscillations (>10 kHz of the collected current are not fully understood. This paper shows that peak frequencies in the spectra of the collected high-frequency signal are dependent on the reciprocal distance between the welding zone and collector electrode. From the relationship between current harmonics frequency and distance of the collector/welding zone, it can be estimated that the draft velocity of electrons or phase velocity of excited waves is about 1600 m/s. The dispersion relation with the properties of ion-acoustic waves is related to electron temperature 10 000 K, ion temperature 2 400 K and plasma density 1016 m−3, which is analogues to the parameters of potential-relaxation instabilities, observed in similar conditions. The estimated critical density of the transported current for creating the anomalous resistance state of plasma is of the order of 3 A·m−2, i.e. 8 mA for a 3–10 cm2 collector electrode. Thus, it is assumed that the observed high-frequency oscillations of the current collected by the positive collector electrode are caused by relaxation processes in the plasma plume above the welding zone, and not a direct demonstration of oscillations in the keyhole.

  6. Characterising Residual Stresses in a Dissimilar Metal Electron Beam Welded Plate


    Venkata, K. Abburi; Truman, C.E; Smith, D. J.


    Dissimilar metal welded components are becoming increasingly common in industrial applications especially in the nuclear sector. Dissimilar metal welding refers to the joining of two materials from different alloy groups. One of the basic requirements of the dissimilar metal welded joint is that the joint strength should be greater than or equal to that of the weakest member and a careful characterisation of the joint is crucial before considering the applicability of the dissimilar metal wel...

  7. Bending fatigue of electron-beam-welded foils. Application to a hydrodynamic air bearing in the Chrysler/DOE upgraded automotive gas tubine engine (United States)

    Saltsman, J. F.; Halford, G. R.


    A hydrodynamic air bearing with a compliment surface is used in the gas generator of an upgraded automotive gas turbine engine. In the prototype design, the compliant surface is a thin foil spot welded at one end to the bearing cartridge. During operation, the foil failed along the line of spot welds which acted as a series of stress concentrators. Because of its higher degree of geometric uniformity, electron beam welding of the foil was selected as an alternative to spot welding. Room temperature bending fatigue tests were conducted to determine the fatigue resistance of the electron beam welded foils. Equations were determined relating cycles to crack initiation and cycles to failure to nominal total strain range. A scaling procedure is presented for estimating the reduction in cyclic life when the foil is at its normal operating temperature of 260 C (500 F).

  8. PREFACE: International Symposium on (e,2e), Double Photoionization and Related Topics & 15th International Symposium on Polarization and Correlation in Electronic and Atomic Collisions (United States)

    Martin, Nicholas L. S.; deHarak, Bruno A.


    From 30 July to 1 August 2009, over a hundred scientists from 18 countries attended the International Symposium on (e,2e), Double Photoionization and Related Topics and the 15th International Symposium on Polarization and Correlation in Electronic and Atomic Collisions which were held at the W T Young Library of the University of Kentucky, USA. Both conferences were satellite meetings of the XXVI International Conference on Photonic, Electronic and Atomic Collisions (ICPEAC) held in Kalamazoo, Michigan, USA, 21-28 July 2009. These symposia covered a broad range of experimental and theoretical topics involving excitation, ionization (single and multiple), and molecular fragmentation, of a wide range of targets by photons and charged particles (polarized and unpolarized). Atomic targets ranged from hydrogen to the heavy elements and ions, while molecular targets ranged from H2 to large molecules of biological interest. On the experimental front, cold target recoil ion momentum spectroscopy (COLTRIMS), also known as the Reaction Microscope because of the complete information it gives about a wide variety of reactions, is becoming commonplace and has greatly expanded the ability of researchers to perform previously inaccessible coincidence experiments. Meanwhile, more conventional spectrometers are also advancing and have been used for increasingly sophisticated and exacting measurements. On the theoretical front great progress has been made in the description of target states, and in the scattering calculations used to describe both simple and complex reactions. The international nature of collaborations between theorists and experimentalists is exemplified by, for example, the paper by Ren et al which has a total of 13 authors of whom the experimental group of six is from Heidelberg, Germany, one theoretical group is from Australia, with the remainder of the theoreticians coming from several different institutions in the United States. A total of 52 invited talks and

  9. The influence of electron-beam welding parameters on heat-affected-zone microfissuring in INCOLOY 903 (United States)

    Richards, N. L.; Nakkalil, R.; Chaturvedi, M. C.


    The microfissuring in the heat-affected zone (HAZ) of electron-beam-(EB-) welded thermomechanically processed INCOLOY 903 has been studied with a view to reducing the incidence of microfissuring and to obtaining a better understanding of the influence of EB welding parameters on it. For a given heat of material, microfissuring susceptibility has been quantitatively related to EB welding parameters and the shape of the weld pool. Fractional factorial experimental study of welding parameters showed that a reduction in welding speed and an increase in EB current for a given heat input would minimize HAZ microfissuring in the alloy. It was observed that with lower travel speeds, bccause of the shallower temperature gradients in the HAZ, the amount of liquated grain boundary area is less, thus leading to decreased microfissuring. Considerable HAZ microfissuring was observed on the coarse grain boundaries of warm-worked grains. The microfissures appeared to initiate in regions slightly removed from the fusion line. Minimal microfissuring was observed on the grain boundaries of fine recrystallized grains. These boundaries, however, had a thickened appearance bccause of the formation of Nb-enriched y phase by the process of grain boundary liquid film migration (LFM). The origin of the liquid on the grain boundaries is suggested to be due to the constitutional liquation of preexisting primary carbides (partial), fine MC carbides, and MNP-type phosphides. It is suggested that substantial occurrence of LFM in the HAZ minimizes microfissuring by decreasing the total temperature range of solidification and also by enabling the grain boundary liquid to solidify without the occurrence of low-melting terminal eutectic reaction.

  10. Microstructure and Mechanical Properties of 21-6-9 Stainless Steel Electron Beam Welds (United States)

    Elmer, John W.; Ellsworth, G. Fred; Florando, Jeffrey N.; Golosker, Ilya V.; Mulay, Rupalee P.


    Welds can either be stronger or weaker than the base metals that they join depending on the microstructures that form in the fusion and heat-affected zones of the weld. In this paper, weld strengthening in the fusion zone of annealed 21-6-9 stainless steel is investigated using cross-weld tensile samples, hardness testing, and microstructural characterization. Due to the stronger nature of the weld, the cross-weld tensile tests failed in the base metal and were not able to generate true fusion zone mechanical properties. Nanoindentation with a spherical indenter was instead used to predict the tensile behavior for the weld metal. Extrapolation of the nanoindentation results to higher strains was performed using the Steinberg-Guinan and Johnson-Cook strength models, and the results can be used for weld strength modeling purposes. The results illustrate how microstructural refinement and residual ferrite formation in the weld fusion zone can be an effective strengthener for 21-6-9 stainless steel.

  11. Analysis of the effect of the Electron-Beam welding sequence for a fixed manufacturing route using finite element simulations applied to ITER vacuum vessel manufacture

    Energy Technology Data Exchange (ETDEWEB)

    Martín-Menéndez, Cristina, E-mail: [Numerical Analysis Technologies, S.L. Marqués de San Esteban No. 52, 33206 Gijón (Spain); Rodríguez, Eduardo [Department of Mechanical Engineering, University of Oviedo, Campus de Gijón, 33203 Gijón (Spain); Ottolini, Marco [Ansaldo Nucleare S.p.A., Corso Perrone 25, 16152 Genova (Italy); Caixas, Joan [F4E, c/Josep Pla, n.2, Torres Diagonal Litoral, Edificio B3, E-08019 Barcelona (Spain); Guirao, Julio [Numerical Analysis Technologies, S.L. Marqués de San Esteban No. 52, 33206 Gijón (Spain)


    Highlights: • The simulation methodology employed in this paper is able to adapt inside a complex manufacturing route. • The effect of the sequence is lower in a highly constrained assembly than in a lowly constrained one. • The most relevant influence on the distortions is the jigs design, instead of the welding sequence. • The welding distortion analysis should be used as a guidance to design and improve the manufacturing strategy. - Abstract: The ITER Vacuum Vessel Sectors have very tight tolerances and high density of welding. Therefore, prediction and reduction of welding distortion are critical to allow the final assembly with the other Vacuum Vessel Sectors without the production of a full scale prototype. In this paper, the effect of the welding sequence in the distortions inside a fixed manufacturing route and in a highly constrained assembly is studied in the poloidal segment named inboard (PS1). This is one of the four poloidal segments (PS) assembled for the sector. Moreover, some restrictions and limitations in the welding sequence related to the manufacturing process are explained. The results obtained show that the effect of the sequence is lower in a highly constrained assembly than in a low constrained one. A prototype manufactured by AMW consortium (PS1 mock-up) is used in order to validate the finite element method welding simulation employed. The obtained results confirmed that for Electron-Beam welds, both the welding simulation and the mock-up show a low value of distortions.

  12. Microstructural Characterization and Mechanical Properties of Electron Beam Welded Joint of High Strength Steel Grade S690QL

    Directory of Open Access Journals (Sweden)

    Błacha S.


    Full Text Available In the paper the results of metallographic examination and mechanical properties of electron beam welded joint of quenched and tempered steel grade S690QL are presented. Metallographic examination revealed that the concentrated electron beam significantly affect the changes of microstructure in the steel. Parent material as a delivered condition (quenched and tempered had a bainitic-martensitic microstructure at hardness about 290 HV0.5. After welding, the microstructure of heat affected zone is composed mainly of martensite (in the vicinity of the fusion line of hardness 420 HV0.5. It should be noted, however, that the microstructure of steel in the heat affected zone varies with the distance from the fusion line. The observed microstructural changes were in accordance with the CCT-S transformation diagram for the examined steel.

  13. Evolution of microstructures and mechanical properties during dissimilar electron beam welding of titanium alloy to stainless steel via copper interlayer

    Energy Technology Data Exchange (ETDEWEB)

    Tomashchuk, I., E-mail: [Laboratoire Interdisciplinaire Carnot de Bourgogne, UMR 6303 CNRS-Université de Bourgogne, 12 rue de la Fonderie, F-71200 Le Creusot (France); Sallamand, P. [Laboratoire Interdisciplinaire Carnot de Bourgogne, UMR 6303 CNRS-Université de Bourgogne, 12 rue de la Fonderie, F-71200 Le Creusot (France); Belyavina, N. [Department of Physics, Taras Shevchenko University, 2, Glushkov Avenue, 03022 Kiev (Ukraine); Pilloz, M. [Laboratoire Interdisciplinaire Carnot de Bourgogne, UMR 6303 CNRS-Université de Bourgogne, 12 rue de la Fonderie, F-71200 Le Creusot (France)


    The influence of operational parameters on the local phase composition and mechanical stability of the electron beam welds between titanium alloy and AISI 316L austenitic stainless steel with a copper foil as an intermediate layer has been studied. It was shown that two types of weld morphologies could be obtained depending on beam offset from the center line. Beam shift toward the titanium alloy side results in formation of a large amount of the brittle TiFe{sub 2} phase, which is located at the steel/melted zone interface and leads to reducing the mechanical resistance of the weld. Beam shift toward the steel side inhibits the melting of titanium alloy and, so, the formation of brittle intermetallics at the titanium alloy/melted zone interface. Mechanical stability of the obtained junctions was shown to depend on the thickness of this intermetallic layer. The fracture zone of the weld was found to be a mixture of TiCu (3–42 wt%), TiCu{sub 1−x}Fe{sub x} (x=0.72–0.84) (22–68 wt%) and TiCu{sub 1−x}Fe{sub x} (x=0.09–0.034) (0–22 wt%). In order to achieve the maximal ultimate tensile strength (350 MPa), the diffusion path length of Ti in the melted zone should be equal to 40–80 µm.

  14. Characterization of the morphological properties of welding fume particles by transmission electron microscopy and digital image analysis. (United States)

    Farrants, G; Schüler, B; Karlsen, J; Reith, A; Langård, S


    The morphological characteristics of welding fume particles have been determined using transmission electron microscopy (TEM) and automatic image analysis (AIA). Two personal samples and one background sample were collected using a new, easy to handle sampling method, during tungsten inert gas (TIG) and manual metal arc (MMA) welding on Inconel in the same shop. The collection method gave samples which were suitable for TEM and AIA. Electron micrographs were taken in a transmission electron microscope and further analyzed using an image analysis unit. Aggregates composed of many individual particles were analyzed both for the parameters of the aggregate and for the parameters of the individual particles by using an algorithm based on a grain boundary reconstruction technique. The morphological parameters allowed the welding fume's particulate matter to be divided into three types - here called small, medium, and large - with a somewhat unclear distinction between medium and large. Medium and large particles occur either as individual particles or as clusters of approximately spherical particles with average diameters of 0.07 and 0.15 microm, respectively. Small particles occur almost exclusively as long chains or lace-like structures of aggregates of particles, often in the range of 5-10 microm. The aggregates have an average projected area of 2.6 x 10-3 microm2 and are composed of several hundred individual particles.

  15. Signal acquisition and scale calibration for beam power density distribution of electron beam welding (United States)

    Peng, Yong; Li, Hongqiang; Shen, Chunlong; Guo, Shun; Zhou, Qi; Wang, Kehong


    The power density distribution of electron beam welding (EBW) is a key factor to reflect the beam quality. The beam quality test system was designed for the actual beam power density distribution of high-voltage EBW. After the analysis of characteristics and phase relationship between the deflection control signal and the acquisition signal, the Post-Trigger mode was proposed for the signal acquisition meanwhile the same external clock source was shared by the control signal and the sampling clock. The power density distribution of beam cross-section was reconstructed using one-dimensional signal that was processed by median filtering, twice signal segmentation and spatial scale calibration. The diameter of beam cross-section was defined by amplitude method and integral method respectively. The measured diameter of integral definition is bigger than that of amplitude definition, but for the ideal distribution the former is smaller than the latter. The measured distribution without symmetrical shape is not concentrated compared to Gaussian distribution.

  16. Electron Beam Welding of IN792 DS: Effects of Pass Speed and PWHT on Microstructure and Hardness. (United States)

    Angella, Giuliano; Barbieri, Giuseppe; Donnini, Riccardo; Montanari, Roberto; Richetta, Maria; Varone, Alessandra


    Electron Beam (EB) welding has been used to realize seams on 2 mm-thick plates of directionally solidified (DS) IN792 superalloy. The first part of this work evidenced the importance of pre-heating the workpiece to avoid the formation of long cracks in the seam. The comparison of different pre-heating temperatures (PHT) and pass speeds (v) allowed the identification of optimal process parameters, namely PHT = 300 °C and v = 2.5 m/min. The microstructural features of the melted zone (MZ); the heat affected zone (HAZ), and base material (BM) were investigated by optical microscopy (OM), scanning electron microscopy (SEM), energy dispersion spectroscopy (EDS), electron back-scattered diffraction (EBSD), X-ray diffraction (XRD), and micro-hardness tests. In the as-welded condition; the structure of directionally oriented grains was completely lost in MZ. The γ' phase in MZ consisted of small (20-40 nm) round shaped particles and its total amount depended on both PHT and welding pass speed, whereas in HAZ, it was the same BM. Even if the amount of γ' phase in MZ was lower than that of the as-received material, the nanometric size of the particles induced an increase in hardness. EDS examinations did not show relevant composition changes in the γ' and γ phases. Post-welding heat treatments (PWHT) at 700 and 750 °C for two hours were performed on the best samples. After PWHTs, the amount of the ordered phase increased, and the effect was more pronounced at 750 °C, while the size of γ' particles in MZ remained almost the same. The hardness profiles measured across the joints showed an upward shift, but peak-valley height was a little lower, indicating more homogeneous features in the different zones.

  17. Effect of Heat Treatment on Low Temperature Toughness of Reduced Pressure Electron Beam Weld Metal of Type 316L Stainless Steel (United States)

    Nakagawa, H.; Fujii, H.; Tamura, M.


    Austenitic stainless steels are considered to be the candidate materials for liquid hydrogen vessels and the related equipments, and those welding parts that require high toughness at cryogenic temperature. The authors have found that the weld metal of Type 316L stainless steel processed by reduced pressure electron beam (RPEB) welding has high toughness at cryogenic temperature, which is considered to be due to the single-pass welding process without reheating effect accompanied by multi-pass welding process. In this work, the effect of heat treatment on low temperature toughness of the RPEB weld metal of Type 316L was investigated by Charpy impact test at 77K. The absorbed energy decreased with higher temperature and longer holding time of heat treatment. The remarkable drop in the absorbed energy was found with heat treatment at 1073K for 2 hours, which is as low as that of conventional multi-pass weld metal such as tungsten inert gas welding. The observations of fracture surface and microstructure revealed that the decrease in the absorbed energy with heat treatment resulted from the precipitation of intermetallic compounds near delta-ferrite phase.

  18. Missed joint induced by thermoelectric magnetic field in electron-beam welding dissimilar metals—Experiment and scale analysis (United States)

    Wei, P. S.; Wen, Chih-Wei


    A missed joint, resulting from an induced thermoelectric magnetism in welding dissimilar metals with a high-intensity electron beam, is experimentally and analytically investigated. Election-beam welding is a very useful process for joining a wide range of dissimilar metals, which may be difficult or impossible to weld by other techniques. Certain combinations of materials, unfortunately, readily give rise to a missed-joint defect because of thermoelectric-magnetic deflection of the beam. Combinations of dissimilar metals chosen for this study are low-carbon steel and type 304 stainless steel, low-carbon steel and Ni-Cu alloy, and type 304 stainless steel and Ni-Cu alloy. The experimental results find agreement with a previous study showing that the electron beam deflects toward the metal with a larger Seebeck coefficient (denoted by metal 1). A general and algebraic expression for predicting deflection angle as a function of dimensionless beam power, accelerating voltage-to-Seebeck electromotive force (EMF) parameter, Peclet and Prandtl numbers, and electrical conductivity ratio between metals 1 and 2 has been derived from a scale analysis for the first time. The predicted results agree well with experimental data obtained from the literature, this work, and three-dimensional theoretical prediction.

  19. Cracking in fusion zone and heat affected zone of electron beam welded Inconel-713LC gas turbine blades

    Energy Technology Data Exchange (ETDEWEB)

    Chamanfar, A., E-mail: [Département de Génie Mécanique, École de Technologie Supérieure, 1100 rue Notre-Dame Ouest, Montréal, Québec, Canada H3C 1K3 (Canada); Jahazi, M. [Département de Génie Mécanique, École de Technologie Supérieure, 1100 rue Notre-Dame Ouest, Montréal, Québec, Canada H3C 1K3 (Canada); Bonakdar, A.; Morin, E. [Siemens Canada Limited, 9545 Côte-de-Liesse, Dorval, Québec, Canada H9P 1A5 (Canada); Firoozrai, A. [Département de Génie Mécanique, École de Technologie Supérieure, 1100 rue Notre-Dame Ouest, Montréal, Québec, Canada H3C 1K3 (Canada)


    Electron beam welding (EBW) of shrouds in Inconel-713LC low pressure gas turbine blades was associated with cracking in fusion zone (FZ) and heat affected zone (HAZ) leading to a high scrap rate in manufacturing of gas turbine blades. In this study, in order to develop a detailed map of cracks and understand the root cause of cracking, a comprehensive microstructural and numerical analysis was performed. The elemental mapping in scanning electron microscope (SEM)-energy dispersive spectral analysis revealed segregation of alloying elements in the cracked area of FZ and HAZ. In other words, one of the cracking mechanisms in FZ and HAZ was found to be segregation induced liquation and subsequent cracking due to thermal and mechanical tensile stresses generated during EBW. Cracking in FZ also occurred because of low strength of the solidifying weld metal as well as solidification contraction. As well, γ′ dissolution and reprecipitation in HAZ leading to decreased ductility and generation of contraction stresses was another mechanism for cracking in HAZ. The numerical model was capable to predict the cracking location as well as cracking orientation with respect to the weld line.

  20. Prediction of residual stresses in electron beam welded Ti-6Al-4V plates

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Lianyong; Ge, Keke; Jing, Hongyang; Zhao, Lei; Lv, Xiaoqing [Tianjin Univ. (China); Han, Yongdian [Tianjin Univ. (China). Key Lab. of Advanced Joining Technology


    A thermo-metallurgical procedure based on the SYSWELD code was developed to predict welding temperature field, microstructure and residual stress in butt-welded Ti-6Al-4V plate taking into account phase transformation. The formation of martensite was confirmed by the CCT diagram and microstructure in the weld joint, which significantly affects the magnitude of residual stress. The hole drilling procedure was utilized to measure the values of residual stress at the top surface of the specimen, which are in well agreement with the numerical results. Both simulated and test results show that the magnitude and distribution of residual stress on the surface of the plate present a large gradient feature from the weld joint to the base metal. Moreover, the distribution law of residual stresses in the plate thickness was further analyzed for better understanding of its generation and evolution.

  1. A study on port plug distortion caused by narrow gap combined GTAW and SMAW and Electron Beam Welding

    Energy Technology Data Exchange (ETDEWEB)

    Biswas, Pankaj, E-mail: [Department of Ocean Engineering and Naval Architecture, Indian Institute of Technology, Kharagpur, 721302, W.B. (India); Mandal, N.R., E-mail: [Department of Ocean Engineering and Naval Architecture, Indian Institute of Technology, Kharagpur, 721302, W.B. (India); Vasu, Parameswaran, E-mail: [ITER-India, Institute of Plasma Research, Ahmedabad (India); Padasalag, Shrishail B., E-mail: [ITER-India, Institute of Plasma Research, Ahmedabad (India)


    A study of port plug distortion resulting from narrow gap combined GTAW and SMAW and Electron Beam Welding was carried out. Thermomechanical finite element analysis of port plug becomes virtually impossible because of the requirement of huge number of nodes and elements. Hence an analysis method based on the concept of inherent strain was used in this work. The computational time required was about 40-50 min only in a Core (TM) 2 Duo, 2.66 GHz computer with 2 GB RAM, which otherwise was not possible with other conventional computation techniques. As was expected the overall distortion due to EB welding was found to be less compared to that of narrow gap GTAW and SMAW.

  2. Experimental Evaluation and Characterization of Electron Beam Welding of 2219 AL-Alloy


    Mohamed Sobih; Zuhair Elseddig; Khalid Almazy; Mohamed Sallam


    Aiming to reduce the weight of components, thus allowing a profit in terms of energy saving, automotive industry as well as aircraft industry extensively uses aluminum alloys. The most widely used joining technology in aircraft industry is riveting, while welding seems to be used in the car industry in the case of aluminum alloys. However, welding technology is characterized by many defects, such as gas porosity; oxide inclusions; solidification cracking (hot tearing); and reduced strength in...

  3. Electron Beam Welding Characteristics of Cast Iron and Bonding of Mild Steel to Cast Iron by using Iron-base Alloy of High Nickel Content (United States)

    Hatate, Minoru; Shiota, Toshio; Nagasaki, Yoichi; Abe, Nobuyuki; Amano, Masaharu; Tanaka, Toshio

    Bonding characteristics of mild steel to cast iron using electron beam welding (EBW) process are investigated from the viewpoint of microstructure and mechanical properties. When the electron beam is radiated to a cast iron, remelting of the surface and corresponding rapid cooling take place, and it results in formation of brittle fine-cementite structure whose hardness is over 700 Hv. As Ni is an alloying element that may prevent formation of cementite, we compare two kinds of welding methods with Ni addition. One method is EBW process, radiating the electron beam to a thin plate made of spheroidal graphite cast iron with a high Ni content after the plate inserts between cast iron and steel, and other one is a metal active gas (MAG) welding process using a Fe-Ni wire. Bonding tensile strength by EBW process is higher than that by MAG welding process. In case of welding of cast iron and other metallic material, EBW process is found to be more advantageous than MAG welding process.

  4. Microstructural characteristics and mechanism of toughness improvement of laser and electron-beam welds of V-4Cr-4Ti following postwelding heat-treatment

    Energy Technology Data Exchange (ETDEWEB)

    Chung, H.M.; Park, J.H.; Gazda, J.; Smith, D.L. [Argonne National Laboratory, IL (United States)


    The authors are conducting a program to develop an optimal laser welding procedure for large-scale fusion-reactor structural components to be fabricated from vanadium-base alloys. Microstructural characteristics were investigated by optical microscopy, X-ray diffraction, transmission electron microscopy, and chemical analysis to provide an understanding of the mechanism of the drastic improvement of impact toughness of laser and electron-beam (EB) welds of V-4Cr-4Ti following postwelding annealing at 1000{degrees}C. Transmission electron microscopy (TEM) revealed that annealed weld zones were characterized by extensive networks of fine V(C,O,N) precipitates, which appear to clean away O, C, and N from grain matrices. This process is accompanied by simultaneous annealing-out of the dense dislocations present in the weld fusion zone. It seems possible to produce high-quality welds under practical conditions by controlling and adjusting the cooling rate of the weld zone by some innovative method to maximize the precipitation of V(C,O,N).

  5. Selected papers from the 7th IEEE International Nanoelectronics Conference (INEC 2016) and the 5th International Symposium on Next-Generation Electronics (ISNE 2016) (United States)

    Kok, Chi-Wah; Tam, Wing-Shan


    May is a busy but fruitful month of the year 2016, in which two renowned international conferences, the 7th IEEE International Nanoelectronics Conference (INEC 2016) and the 5th International Symposium on Next Generation Electronics (ISNE 2016), were successfully held in the technology hubs of Chengdu China and Hsinchu Taiwan, respectively. This special issue is a collection of selected research papers presented in these two conferences.

  6. The Low Pressure Gas Effects On The Potency Of An Electron Beam On Ceramic Fabric Materials For Space Welding (United States)

    Nunes, Arthur C., Jr.; Fragomeni, James M.; Munafo, Paul M. (Technical Monitor)


    This investigation was undertaken to evaluate if molten metal or electron beam impingement could damage or burn through the fabric of the astronauts Extravehicular Mobility Unit (EMU) during electron beam welding exercises performed in space. An 8 kilovolt electron beam with a current in the neighborhood of 100 milliamps from the Ukrainian space welding "Universal Hand Tool" burned holes in Nextel AF-62 ceramic cloth designed to withstand temperatures up to 1427 C. The burnthrough time was on the order of 8 seconds at standoff distances between UHT and cloth ranging from 6 to 24 inches. At both closer (2") and farther (48") standoff distances the potency of the beam against the cloth declined and the burnthrough time went up significantly. Prior to the test it had been expected that the beam would lay down a static charge on the cloth and be deflected without damaging the cloth. The burnthrough is thought to be an effect of partial transmission of beam power by a stream of positive ions generated by the high voltage electron beam from contaminant gas in the "vacuum" chamber. A rough quantitative theoretical computation appears to substantiate this possibility.

  7. Effect of Welding Heat Input on Microstructure and Texture of Inconel 625 Weld Overlay Studied Using the Electron Backscatter Diffraction Method (United States)

    Kim, Joon-Suk; Lee, Hae-Woo


    The grain size and the texture of three specimens prepared at different heat inputs were determined using optical microscopy and the electron backscatter diffraction method of scanning electron microscopy. Each specimen was equally divided into fusion line zone (FLZ), columnar dendrite zone (CDZ), and surface zone (SZ), according to the location of the weld. Fine dendrites were observed in the FLZ, coarse dendrites in the CDZ, and dendrites grew perpendicular to the FLZ and CDZ. As the heat input increased, the melted zone in the vicinity of the FLZ widened due to the higher Fe content. A lower image quality value was observed for the FLZ compared to the other zones. The results of grain size measurement in each zone showed that the grain size of the SZ became larger as the heat input increased. From the inverse pole figure (IPF) map in the normal direction (ND) and the rolling direction (RD), as the heat input increased, a specific orientation was formed. However, a dominant [001] direction was observed in the RD IPF map.

  8. Nanometer-scale modification and welding of silicon and metallic nanowires with a high-intensity electron beam. (United States)

    Xu, Shengyong; Tian, Mingliang; Wang, Jinguo; Xu, Jian; Redwing, Joan M; Chan, Moses H W


    We demonstrate that a high-intensity electron beam can be applied to create holes, gaps, and other patterns of atomic and nanometer dimensions on a single nanowire, to weld individual nanowires to form metal-metal or metal-semiconductor junctions, and to remove the oxide shell from a crystalline nanowire. In single-crystalline Si nanowires, the beam induces instant local vaporization and local amorphization. In metallic Au, Ag, Cu, and Sn nanowires, the beam induces rapid local surface melting and enhanced surface diffusion, in addition to local vaporization. These studies open up a novel approach for patterning and connecting nanomaterials in devices and circuits at the nanometer scale.

  9. Effects of the Electron Beam Welding Process on the Microstructure, Tensile, Fatigue and Fracture Properties of Nickel Alloy Nimonic 80A (United States)

    Zhang, H.; Huang, Chongxiang; Guan, Zhongwei; Li, Jiukai; Liu, Yongjie; Chen, Ronghua; Wang, Qingyuan


    The purpose of this study was to evaluate rotary bending high-cycle fatigue properties and crack growth of Nimonic 80A-based metal and electron beam-welded joints. All the tests were performed at room temperature. Fracture surfaces under high-cycle fatigue and fatigue crack growth were observed by scanning electron microscopy. Microstructure, hardness and tensile properties were also evaluated in order to understand the effects on the fatigue results obtained. It was found that the tensile properties, hardness and high-cycle fatigue properties of the welded joint are lower than the base metal. The fracture surface of the high-cycle fatigue shows that fatigue crack initiated from the surface under the high stress amplitude and from the subsurface under the low stress amplitude. The effect of the welding process on the statistical fatigue data was studied with a special focus on probabilistic life prediction and probabilistic lifetime limits. The fatigue crack growth rate versus stress intensity factor range data were obtained from the fatigue crack growth tests. From the results, it was evident that the fatigue crack growth rates of the welded are higher than the base metal. The mechanisms and fracture modes of fatigue crack growth of welded specimens were found to be related to the stress intensity factor range ΔK. In addition, the effective fatigue crack propagation thresholds and mismatch of welded joints were described and discussed.

  10. Multiscale characterization and mechanical modeling of an Al-Zn-Mg electron beam weld (United States)

    Puydt, Quentin; Flouriot, Sylvain; Ringeval, Sylvain; Parry, Guillaume; De Geuser, Frédéric; Deschamps, Alexis

    Welding of precipitation hardening alloys results in multi-scale microstructural heterogeneities, from the hardening nano-scale precipitates to the micron-scale solidification structures and to the component geometry. This heterogeneity results in a complex mechanical response, with gradients in strength, stress triaxiality and damage initiation sites.

  11. A Scanning Transmission Electron Microscopy Method for Determining Manganese Composition in Welding Fume as a Function of Primary Particle Size. (United States)

    Richman, Julie D; Livi, Kenneth J T; Geyh, Alison S


    Increasing evidence suggests that the physicochemical properties of inhaled nanoparticles influence the resulting toxicokinetics and toxicodynamics. This report presents a method using scanning transmission electron microscopy (STEM) to measure the Mn content throughout the primary particle size distribution of welding fume particle samples collected on filters for application in exposure and health research. Dark field images were collected to assess the primary particle size distribution and energy-dispersive X-ray and electron energy loss spectroscopy were performed for measurement of Mn composition as a function of primary particle size. A manual method incorporating imaging software was used to measure the primary particle diameter and to select an integration region for compositional analysis within primary particles throughout the size range. To explore the variation in the developed metric, the method was applied to 10 gas metal arc welding (GMAW) fume particle samples of mild steel that were collected under a variety of conditions. The range of Mn composition by particle size was -0.10 to 0.19 %/nm, where a positive estimate indicates greater relative abundance of Mn increasing with primary particle size and a negative estimate conversely indicates decreasing Mn content with size. However, the estimate was only statistically significant (p<0.05) in half of the samples (n=5), which all had a positive estimate. In the remaining samples, no significant trend was measured. Our findings indicate that the method is reproducible and that differences in the abundance of Mn by primary particle size among welding fume samples can be detected.

  12. Improving the Mechanical Properties of the Fusion Zone in Electron-Beam Welded Ti-5Al-5Mo-5V-3Cr Alloys (United States)

    Marvel, Christopher J.; Sabol, Joseph C.; Pasang, Timotius; Watanabe, Masashi; Misiolek, Wojciech Z.


    It is well-known that ω-phase precipitates embrittle Ti-5553 alloys and that ω-phase embrittlement can be overcome with appropriate heat treatments. However, the microstructural evolution of electron-beam welded Ti-5553 is not as understood as compared to the cast or wrought material. This study compared the microstructures of as-welded and post-weld heat-treated specimens by scanning and transmission electron microscopy, and similarly compared the localized mechanical behavior of the fusion zones with microhardness testing and digital image correlation coupled tensile testing. The primary observations were that the embrittling ω-phase precipitates formed upon cooling, and could not be fully solutionized in a single-step treatment of 1077 K (804 °C) for 1 hour. It was also discovered that nanoscale α-phase precipitates nucleated after the single-step treatment, although they were small in number and sparsely distributed. However, a two-step heat treatment of 1077 K (804 °C) for 1 hour and 873 K (600 °C) for 4 hours completely solutionized the ω-phase and produced a dense network of 2- μm-wide α-phase plates, which significantly improved the mechanical properties. Overall, this study has shown that post-weld heat treatments improve the strength and ductility of electron-beam welded Ti-5553 alloys by controlling ω- and α-phase evolution.

  13. Flexible Electronics for Security, Manufacturing, and Growth in the United States: summary of a symposium

    National Research Council Canada - National Science Library

    Shivakumar, Sujai J


    "Flexible Electronics for Security, Manufacturing, and Growth in the United States is the summary of a workshop convened in September 2010 by Policy and Global Affairs' Board on Science, Technology...

  14. European Symposium on Reliability of Electron Devices, Failure Physics and Analysis (5th) (United States)


    Associazione Elettrotecnica e Elettronica Italia Circuiti Componente Tecnologia Elettroniche CECC CENELEC Electronic Components Committee EC The Commission...E.Nogueira, Q.Perez. J.E.Viaa Telefonica Investigacion y Desarrollo . Madrid. Spain SESSION F Opto-electronics F 1 Behaviour of Lasing Wavelength Change...PCBs ........... 331 .LA.Adell, E.Nogueira, J.E.Vila Telefonica Investigacion y Desarrollo , Madrid, Spain HP3 Observation of Simultaneous Extrusions

  15. Effect of postweld treatment on the fatigue crack growth rate of electron-beam-welded AISI 4130 steel (United States)

    Wang, Chien-Chun; Chang, Yih


    This article studies the effect of in-chamber electron beam and ex-chamber furnace postweld treatments on the fatigue crack growth rate of electron-beam-welded AISI 4130 steel. Mechanical properties of the weldment are evaluated by tensile testing, while the fatigue properties are investigated by a fatigue crack propagation method. Microstructural examination shows that both postweld treatments temper the weldment by the appropriate control of beam pattern width, input beam energy, and furnace temperature. In addition, the ductility, strength, and microhardness of the weldment also reflect this tempering effect. The fatigue crack growth rate is decreased after both postweld treatments. This is mainly caused by the existence of a toughened microstructure and relief of the residual stress due to the fact that (1) the residual stress becomes more compressive as more beam energy is delivered into the samples and (2) postweld furnace tempering effectively releases the tensile stress into a compressive stress state.

  16. Residual stress reduction in beam welded joints by means of stress redistribution using defocused electron or laser beams; Eigenspannungsreduktion in strahlgeschweissten Naehten mittels Spannungsumlagerung durch den Einsatz defokussierter Elektronen- bzw. Laserstrahlen

    Energy Technology Data Exchange (ETDEWEB)

    Toelle, Florian


    Among the multiple advantages of beam welding processes the high longitudinal residual stresses in beam welds ranging till the local yield stress are one disadvantage. These high stresses can influence the service life of the welded components. The residual stresses in other welding processes exist in an equal high level but primarily in the transverse direction to the weld. To mitigate the high residual stresses a couple of methods were developed for these welding processes in the last decades. However these methods need large contact surfaces next to the welds for the installation of matched heating and cooling elements and other additional equipment. Furthermore, the previous developed stress mitigating processes offer a low efficiency for the small beam welds. The stress reduction by using the welding source after the welding process for a remote heat treatment of the welded components afford a flexible tool for the stress mitigation in beam welds. This method does not need any additional equipment and it is applicable for complex welding and component geometries. During this post welding heat treatment the material next to the weld is heated by the defocused electron or by the defocused laser beam, respectively, to temperatures of some hundreds degree Celsius. Hereby low plastic deformations in these regions are generated. While cooling down due to the thermal shrinkage the material between the weld and the heat treated region is compressed in longitudinal direction to the weld. This intermediate material zone constrained the shrinkage of the weld while cooling down from the melting temperature and leads to the high longitudinal residual stresses in the weld. In consequence of the compression of this intermediate zones by the heat treated zones the resistance to the shrinkage of the weld is lowered and the longitudinal stresses in the weld are reduced. In the process the quantity of the stress reduction is controlled by the selection of the process parameters

  17. NATO International Symposium on the Electronic Structure and Properties of Hydrogen in Metals

    CERN Document Server

    Satterthwaite, C


    Hydrogen is the smallest impurity atom that can be implanted in a metallic host. Its small mass and strong interaction with the host electrons and nuclei are responsible for many anomalous and interesting solid state effects. In addition, hydrogen in metals gives rise to a number of technological problems such as hydrogen embrittlement, hydrogen storage, radiation hardening, first wall problems associated with nuclear fusion reactors, and degradation of the fuel cladding in fission reactors. Both the fundamental effects and applied problems have stimulated a great deal of inter­ est in the study of metal hydrogen systems in recent years. This is evident from a growing list of publications as well as several international conferences held in this field during the past decade. It is clear that a fundamental understanding of these problems re­ quires a firm knowledge of the basic interactions between hydrogen, host metal atoms, intrinsic lattice defects and electrons. This understanding is made particularly di...

  18. Expanding Options. A Model to Attract Secondary Students into Nontraditional Vocational Programs. For Emphasis in: Building Trades, Electronics, Health Services, Machine Shop, Welding. (United States)

    Good, James D.; DeVore, Mary Ann

    This model has been designed for use by Missouri secondary schools in attracting females and males into nontraditional occupational programs. The research-based strategies are intended for implementation in the following areas: attracting females into building trades, electronics, machine shop, and welding; and males into secondary health…

  19. Microstructural characterization and electron backscatter diffraction analysis across the welded interface of duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Zhiqiang; Jing, Hongyang [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Xu, Lianyong, E-mail: [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Han, Yongdian; Gao, Zhanqi; Zhao, Lei [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Zhang, Jianli [Welding laboratory, Offshore Oil Engineering (Qing Dao) Company, Qing Dao 266520 (China)


    Highlights: • Apparent change in LTHAZ was the intergranular secondary austenite precipitation. • Ferrite in HAZ maintained same distribution as ferrite texture in base metal. • Different austenite in different zones showed different orientation with ferrite. • Ferrite and austenite grains exhibited different boundary characteristics. • Local deformations were generated in grain boundary and within deformed grain. - Abstract: The microstructural evolution, orientation relationships, boundary characteristics, grain type, local deformation, and microhardness across the welded interface of duplex stainless steel (DSS) were investigated. The DSS welded joint consisted of four typical zones: base metal (BM), low-temperature heat-affected zone (LTHAZ), high-temperature heat-affected zone (HTHAZ), and weld metal (WM). The apparent microstructural changes in the HTHAZ and LTHAZ were secondary austenite and Cr{sub 2}N precipitation. A modified cooperative precipitation mechanism of secondary austenite and Cr{sub 2}N at the interface was proposed. Furthermore, the ferrite in both the HTHAZ and LTHAZ maintained the same distribution as the ferrite texture in the BM, while this ferrite texture disappeared completely in the WM. Different austenite grains in the different zones exhibited different orientation relationships with the ferrite matrix. Special grain boundaries were mainly distributed between the austenite grains, while the ferrite grains primarily contained random grain boundaries. Austenite twins constituted the largest proportion of the special boundaries. The special austenite grain boundaries in the BM and LTHAZ were higher in relative frequency than those in the HTHAZ and WM. The ferrite grains in the HTHAZ and WM mainly consisted of substructured grains. In the BM, the recrystallization degree of ferrite was significantly lower than that of austenite grains. The local deformations were mainly generated in the grain boundaries and within the deformed

  20. Explosive Welding of Pipes (United States)

    Drennov, Oleg; Drennov, Andrey; Burtseva, Olga


    For connection by welding it is suggested to use the explosive welding method. This method is rather new. Nevertheless, it has become commonly used among the technological developments. This method can be advantageous (saving material and physical resources) comparing to its statical analogs (electron-beam welding, argon-arc welding, plasma welding, gas welding, etc.), in particular, in hard-to-reach areas due to their geographic and climatic conditions. Explosive welding of cylindrical surfaces is performed by launching of welded layer along longitudinal axis of construction. During this procedure, it is required to provide reliable resistance against radial convergent strains. The traditional method is application of fillers of pipe cavity, which are dense cylindrical objects having special designs. However, when connecting pipes consecutively in pipelines by explosive welding, removal of the fillers becomes difficult and sometimes impossible. The suggestion is to use water as filler. The principle of non-compressibility of liquid under quasi-dynamic loading is used. In one-dimensional gasdynamic and elastic-plastic calculations we determined non-deformed mass of water (perturbations, which are moving in the axial direction with sound velocity, should not reach the layer end boundaries for 5-7 circulations of shock waves in the radial direction). Linear dimension of the water layer from the zone of pipe coupling along axis in each direction is >= 2R, where R is the internal radius of pipe.

  1. PREFACE: E-MRS Fall Symposium K: Solution-Derived Electronic-Oxide Films, Nanostructures and Patterning, from Materials to Devices (United States)

    Malic, Barbara; Musat, Viorica; Van Bael, Marlies; Schneller, Theodor


    The European Materials Research Society (EMRS) Fall Meeting 2011 Symposium K: Solution-Derived Electronic-Oxide Films, Nanostructures and Patterning, from Materials to Devices brought together the scientific community working in the field of solution-derived electronic-oxide thin films, patterned structures and related devices. The meeting took place on 19-23 September 2011 in Warsaw, Poland. The participants shared their results in 12 sessions and 2 poster sessions. There were 15 invited talks, 31 oral presentations and 28 poster contributions, 74 in total. The meeting provided an excellent opportunity for an overview and a forum for the interchange of information and expertise on the cutting-edge research, advanced technologies and applications in the field. The symposium addressed solution processing of different materials with specific functionalities, for example transparent conductive oxides which can be used in amorphous phase, and can therefore be processed at temperatures as low as 200°C, or thin film materials for solid oxide fuel cells, which require high processing temperatures to obtain the required properties. In addition to already established thin film processing, novel direct patterning methods were presented. The influence of processing on materials and functional properties of thin films and structures and integration issues were addressed. We would like to thank all the oral and poster contributors, and the session chair-persons, who devoted their time and energy to the success of this symposium. We are indebted to the Advisory Board for their advice. We would like to thank the European Materials Research Society for the support and organisation of the meeting. Barbara Malic Viorica Musat Marlies Van Bael Theodor Schneller January 2012

  2. IUTAM Symposium

    CERN Document Server


    The International Union of Theoretical and Applied Mechanics (IUTAM) decided in 1992 to sponsor the fourth Symposium on Laminar-Turbulent Transition, Sendai/Japan, 1994. The objectives of the present Symposium were to deepen the fundamental knowledge of stability and laminar­ turbulent transition in three-dimensional and compressible flows and to contribute to recent developing technologies in the field. This Symposium followed the three previous IUTAM-Symposia (Stuttgart 1979, Novosibirsk 1984 and Toulouse 1989). The Scientific Committee selected two keynote lectures and 62 technical papers. The Symposium was held on the 5th to 9th of September, 1994, at the Sendai International Center in Sendai. The participants were 82 scientists from 10 countries. The keynote lectures have critically reviewed recent development of researches concerning the laminar-to-turbulent transition phenomena from the fundamental and the application aspects. Many papers presented were concerned about the detailed mechanism of the bo...

  3. A Symposium. (United States)

    Rachal, John R.


    Uses the framework of a symposium to present an imagined discussion by historical figures about whether and how knowledge might be acquired. Discussants include Democritus, Protagoras, Heraclitus, Socrates, Jesus, Gorgias, Nietzsche, Buddha, and Kierkegaard. (Contains 40 endnotes.) (SK)

  4. Automatic inspection of electron beam weld for stainless steel using phased array method; Controle automatique par ultrasons multielements de soudures inox realisees par faisceau d'electrons

    Energy Technology Data Exchange (ETDEWEB)

    Bleuze, A. [Metalscan - Groupe Tecnatom, 71100 Saint-Remy (France); Schwartz, C. [Commissariat a l' Energie Atomique, Centre de Valduc - 21120 Is-Sur-Tille - (France)


    The CEA laboratory of Non destructive testing of Valduc implements various techniques of controls (radiography, sealing by tracer gas helium, ultrasounds...) to check the quality of the welding and health matter of materials. To have a perfect command of the manufacture of the welding and to detect any anomaly during the manufacturing process (lacks of penetration, defects of joining, porosities...), it developed in partnership with company METALSCAN an ultrasonic technique of imagery phased array designed to the complete and automatic control of homogeneous stainless steel welding carried out by electron beam. To achieve this goal, an acoustic study by simulation with software CIVA was undertaken in order to determine the optimal characteristics of the phased array probes (their number and their site). Finally, the developed method allows, on the one hand, to locate lacks of fusion of welding equivalents to flat holes with bottom 0,5 mms in diameter, and on the other hand, to detect lacks of penetration of 0,1 mm. In order to ensure a perfect reproducibility of controls, a mechanical system ensuring the setting in rotation of the part, allows to inspect the whole of the welding. The results are then analyzed automatically using application software ensuring the traceability of controls. The method was first of all validated using parts spread out, then it was brought into service after confrontation of the results obtained on real defects with other techniques (metallographic radiography and characterizations). (authors) [French] Le laboratoire de Controles Non Destructifs du CEA de Valduc met en oeuvre differentes techniques de controles (radiographie, etancheite par gaz traceur helium, ultrasons...) pour verifier la qualite des soudures et la sante matiere des materiaux. Pour maitriser parfaitement la fabrication des soudures et detecter toute anomalie durant le processus de fabrication (manques de penetration, defauts de collage, porosites...), il a developpe

  5. Welding Curriculum. (United States)

    Alaska State Dept. of Education, Juneau. Div. of Adult and Vocational Education.

    This competency-based curriculum guide is a handbook for the development of welding trade programs. Based on a survey of Alaskan welding employers, it includes all competencies a student should acquire in such a welding program. The handbook stresses the importance of understanding the principles associated with the various elements of welding.…



    Marcos Theodoro Muller; Rafael Rodolfo de Melo; Diego Martins Stangerlin


    The term "wood welding" designates what can be defined as "welding of wood surfaces". This new process, that it provides the joint of wood pieces without the use of adhesives or any other additional material, provokes growing interest in the academic environment, although it is still in laboratorial state. Linear friction welding induced bymechanical vibration yields welded joints of flat wood surfaces. The phenomenon of the welding occurs in less time than 10 seconds, with the temperature in...

  7. Libraries and Electronic Publishing: Promises and Challenges for the 90's. Festschrift in Honor of Richard M. Dougherty. Proceedings of the International Essen Symposium (14th, Essen, Germany, October 14-17, 1991). Publications of Essen University Library, 14. (United States)

    Helal, Ahmed H., Ed.; Weiss, Joachim W., Ed.

    The goal of the Essen symposium was to bring together internationally recognized librarians and library automation specialists to discuss new developments in electronic publishing. All 16 papers included in this collection were presented at the conference: (1) "Barriers to the Introduction of New Technology" (J. Andrew Braid); (2)…

  8. IUTAM Symposium

    CERN Document Server

    Whitelaw, James; Wung, T


    A Symposium on Aerothermodynamics of Combustors was held at the Institute of Applied Mechanics of the National Taiwan University from 3 to 5 June 1991 and was attended by 130 delegates from eight countries. The topics of the forty formal presentations included measurements and calculations of isothermal simulations and of combusting flows with one and two phases, and with consideration of configurations ranging from simple diffusion to gas-turbine flows. The discussions inside and outside of the Symposium Hall were lively and an open forum session demonstrated the range of opinions currently and strongly held. The International Union of Theoretical and Applied Mechanics initiated the Symposium under the chairmanship of Professor R S L Lee and with the Scientific Committee listed below. It benefited from sponsorship, again as listed below, and from contributors who presented interesting and up-to-date descriptions of their research. Invited lectures were delivered by Professors R Bilger and F Weinberg and set ...

  9. Beam focusing characteristics and alloying element effects on high-intensity electron beam welding (United States)

    Wei, P. S.; Chow, Y. T.


    Effects of focusing characteristics of the beam as well as concentrations of a volatile alloying element in the workpiece on the shape of the cavity produced by a high-energy beam are systematically and quantitatively investigated. The energy flux of the focused energy beam is independently specified by the convergence angle, the energy distribution parameter at the focal spot, and the focal spot location relative to the workpiece surface. Energy flux at any cross section of the beam is a Gaussian distribution. The geometry of the cavity is determined by satisfying interfacial energy and momentum balances. By accounting for beam focusing characteristics, the cavity surface temperatures, depths of penetration, and cavity shapes are found to agree with experimental data. The opening diameter and depth of the cavity depend primarily upon the energy distribution parameter at the workpiece surface for a surface-focused weld t increase in the content of the volatile alloying element zinc in aluminum exhibits a pronounced influence on the shape of the cavity.

  10. Advanced Welding Concepts (United States)

    Ding, Robert J.


    Four advanced welding techniques and their use in NASA are briefly reviewed in this poster presentation. The welding techniques reviewed are: Solid State Welding, Friction Stir Welding (FSW), Thermal Stir Welding (TSW) and Ultrasonic Stir Welding.

  11. Resistance welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi; Rasmussen, Mogens H.


    Resistance welding comprises not only the well known spot welding process but also more complex projection welding operations, where excessive plastic deformation of the weld point may occur. This enables the production of complex geometries and material combinations, which are often not possible...... to weld by traditional spot welding operations. Such joining processes are, however, not simple to develop due to the large number of parameters involved. Development has traditionally been carried out by large experimental investigations, but the development of a numerical programme system has changed...

  12. Fuel wood symposium; Symposium Energieholz

    Energy Technology Data Exchange (ETDEWEB)

    Wild, C.; Wauer, A. (comps.)


    The Bavarian State Institute of Forestry (LWF) organised a 'Fuel Wood Symposium' in Freising-Weihenstephan on 17.11.2000. The purpose of this specialist conference was to give an overview of the use of biomass, especially wood, as an source of energy. (orig.) [German] Die Bayerische Landesanstalt fuer Wald und Forstwirtschaft richtete am 17.11.2000 in Freising-Weihenstephan das 'Symposium Energieholz' aus. Ziel der Fachtagung war es, einen Ueberblick ueber die energetische Nutzung von Biomasse, insbesondere Holz, zu geben. (orig.)

  13. Measuring of plasma properties induced by non-vacuum electron beam welding (United States)

    Reisgen, U.; Schleser, M.; Abdurakhmanov, A.; Gumenyuk, A.


    Electron beam plasma measurement was realised by means of DIABEAM system invented by ISF RWTH Aachen. The Langmuir probe method is used for measurement. The relative simplicity of the method and the possibility of dispersion of high power on the probe allow its application for the investigation of high-power electron beams. The key element of the method is a rotating thin tungsten wire, which intersects the beam transversely on its axis and collects part of the current by itself. The signals, which are registered in the DIABEAM as a voltage, were taken in the form of amplitude. The conversion of the probe current into the distribution along the beam radius was realised using the Abel's method. A voltage-current characteristic was built for the beam current. The local electron density as well as the electron temperature, the floating potential and the plasma potential were measured and calculated by means of this characteristic.

  14. Symposium: Assessment (United States)

    Anson, Chris M.; Perelman, Les; Poe, Mya; Sommers, Nancy


    This article presents four symposium papers on assessment. It includes: (1) "Closed Systems and Standardized Writing Tests" (Chris M. Anson); (2) "Information Illiteracy and Mass Market Writing Assessments" (Les Perelman); (3) "Genre, Testing, and the Constructed Realities of Student Achievement" (Mya Poe); and (4)…


    African Journals Online (AJOL)


    Nov 4, 2016 ... and control non-communicable diseases. Many of the emerging causes. THEME SYMPOSIUM of visual impairment are chronic aging diseases sharing similar risk ..... missing recently developed pathologies. Surgical technique. 1. The gold standard technique for cataract surgery is Phacoemulsification.

  16. (IUTAM) Symposium

    Indian Academy of Sciences (India)

    structure interactions in the cardio-vascular system, (iv) Respiratory flows, and collapsible-tube models of the respiratory system, (v) Use of soft and active materials for mixing and pumping in microfluidics. This special section of Sadhana contains selected papers from the talks presented during the symposium held from 20 ...

  17. Dynamics of space welding impact and corresponding safety welding study. (United States)

    Fragomeni, James M; Nunes, Arthur C


    This study was undertaken in order to be sure that no hazard would exist from impingement of hot molten metal particle detachments upon an astronauts space suit during any future electron beam welding exercises or experiments. The conditions under which molten metal detachments might occur in a space welding environment were analyzed. The safety issue is important during welding with regards to potential molten metal detachments from the weld pool and cold filler wire during electron beam welding in space. Theoretical models were developed to predict the possibility and size of the molten metal detachment hazards during the electron beam welding exercises at low earth orbit. Some possible ways of obtaining molten metal drop detachments would include an impulse force, or bump, to the weld sample, cut surface, or filler wire. Theoretical models were determined for these detachment concerns from principles of impact and kinetic energies, surface tension, drop geometry, surface energies, and particle dynamics. A weld pool detachment parameter for specifying the conditions for metal weld pool detachment by impact was derived and correlated to the experimental results. The experimental results were for the most part consistent with the theoretical analysis and predictions. c2003 Elsevier Ltd. All rights reserved.

  18. Dynamics of space welding impact and corresponding safety welding study (United States)

    Fragomeni, James M.; Nunes, Arthur C.


    This study was undertaken in order to be sure that no hazard would exist from impingement of hot molten metal particle detachments upon an astronauts space suit during any future electron beam welding exercises or experiments. The conditions under which molten metal detachments might occur in a space welding environment were analyzed. The safety issue is important during welding with regards to potential molten metal detachments from the weld pool and cold filler wire during electron beam welding in space. Theoretical models were developed to predict the possibility and size of the molten metal detachment hazards during the electron beam welding exercises at low earth orbit. Some possible ways of obtaining molten metal drop detachments would include an impulse force, or bump, to the weld sample, cut surface, or filler wire. Theoretical models were determined for these detachment concerns from principles of impact and kinetic energies, surface tension, drop geometry, surface energies, and particle dynamics. A weld pool detachment parameter for specifying the conditions for metal weld pool detachment by impact was derived and correlated to the experimental results. The experimental results were for the most part consistent with the theoretical analysis and predictions.

  19. International Symposium on Smart Materials, Structures and MEMS

    National Research Council Canada - National Science Library

    Varadan, Vijay


    This Symposium was jointly organized by the Indian Defense Research and Development Organization, Indian Department of Electronics, Indian Department of Science and Technology, Indian Space Research...

  20. An Assessment of Molten Metal Detachment Hazards for Electron Beam Welding in the Space Environment: Analysis and Test Results (United States)

    Nunes, A. C., Jr.; Russell, C.; Bhat, B.; Fragomeni, J. M.


    Conditions under which molten metal detachments might occur in a space welding environment are analyzed. A weld pool detachment parameter specifying conditions for pool detachment by impact is derived and corroborated by experimental evidence. Impact detachment for the pool is unlikely. Impact detachment for a drop of metal on the end of the weld wire may be possible under extreme conditions. Other potential causes of molten metal detachment considered, vaporization pressure forces and wire flickout from the pool, did not appear to present significant detachment threats.

  1. Automatic Control Of Length Of Welding Arc (United States)

    Iceland, William F.


    Nonlinear relationships among current, voltage, and length stored in electronic memory. Conceptual microprocessor-based control subsystem maintains constant length of welding arc in gas/tungsten arc-welding system, even when welding current varied. Uses feedback of current and voltage from welding arc. Directs motor to set position of torch according to previously measured relationships among current, voltage, and length of arc. Signal paths marked "calibration" or "welding" used during those processes only. Other signal paths used during both processes. Control subsystem added to existing manual or automatic welding system equipped with automatic voltage control.

  2. Microstructural Properties and Four-Point Bend Fatigue Behavior of Ti-6.5Al-2Zr-1Mo-1V Welded Joints by Electron Beam Welding (United States)

    Liu, Peng; Zhai, T.; Zhang, Yuanbin


    With the help of a four-point-bend of fatigue rig, high-cycle fatigue tests were carried out on an Ti-6.5Al-2Zr-1Mo-1V titanium alloy at room temperature, 20 Hz and R = 0.1 in ambient air. The test results indicated that the fatigue strength of base metal, 888 MPa, is about 120% of yield strength. The fatigue strength of joints is 814 MPa. It is about 110% of yield strength of base metal. When the loading stress is higher, the fatigue failure region is located in middle weld zone of weld face, which the cracks are propagated along coarse β phase's grain boundary. When the loading stress is lower, the fatigue failure region is located between the incomplete recrystallization zone and base metal. The crack nucleation resistance gradually increases from the WN to HAZ with the variable of loading stress and β phase (little α' phases)→ α + β phase→ α phase.

  3. Welding Technician (United States)

    Smith, Ken


    About 95% of all manufactured goods in this country are welded or joined in some way. These welded products range in nature from bicycle handlebars and skyscrapers to bridges and race cars. The author discusses what students need to know about careers for welding technicians--wages, responsibilities, skills needed, career advancement…

  4. Friction welding thermal and metallurgical characteristics

    CERN Document Server

    Yilbas, Bekir Sami


    This book provides insight into the thermal analysis of friction welding incorporating welding parameters such as external, duration, breaking load, and material properties. The morphological and metallurgical changes associated with the resulting weld sites are analysed using characterization methods such as electron scanning microscope, energy dispersive spectroscopy, X-ray Diffraction, and Nuclear reaction analysis.

  5. Industrial Robot Automation in Solving Non-Vacuum Electron-Beam Welding Problems


    Borovik Vasiliy; Shatravin Vladislav; Junusov Il’jas; Shashev Dmitri; Kornilov Sergei; Rempe Nikolai; Shidlovskiy Stanislav


    The paper describes one modeling automated hardware-software system to develop additive technologically - based products. Algorithm synthesis for industrial robot control was performed. In this case, the operating tool is an electron -beam projector with plasma emitter. The model testing results of thermal processes (in 3D-enqueuing) proceeding within additive substrate material system have been described. The modeling results revealed those required parameters of emission power which would p...

  6. Thermal treatment of dissimilar steels' welded joints (United States)

    Nikulina, A. A.; Denisova, A. S.; Gradusov, I. N.; Ryabinkina, P. A.; Rushkovets, M. V.


    In this paper combinations of chrome-nickel steel and high-carbon steel, produced by flash butt welding after heat treatment, are investigated. Light and electron microscopic studies show that the welded joints after heat treatment have a complex structure consisting of several phases as initial welded joints. A martensite structure in welded joints after thermal treatment at 300... 800 °C has been found.

  7. Closed circuit television welding alignment system

    Energy Technology Data Exchange (ETDEWEB)

    Darner, G.S.


    Closed circuit television (CCTV) weld targeting systems were developed to provide accurate and repeatable positioning of the electrode of an electronic arc welder with respect to the parts being joined. A sliding mirror electrode holder was developed for use with closed circuit television equipment on existing weld fixturing. A complete motorized CCTV weld alignment system was developed to provide weld targeting for even the most critical positioning requirements.

  8. IUTAM Symposium

    CERN Document Server

    Shioiri, Jumpei


    The IUTAM Symposium on Constitutive Relation in High/Very High Strain Rates (CRHVHSR) was held October 16 - 19, 1995, at Seminar House, Science University of Tokyo, under the sponsorship of IUTAM, Japan Society for the Promotion of Science, The Commemorative Association for the Japan World Exposition (1970), Inoue Foundation for Science, The Japan Society for Aeronautical and Space Sciences, and Science University of Tokyo. The proposal to hold the symposium was accepted by the General Assembly of IUT AM held in Haifa, Israel, in August 1992, and the scientists mentioned below were appointed by the Bureau of IUTAM to serve as members of the Scientific Committee. The main object of the symposium was to make a general survey of recent developments in the research of constitutive relations in high and very high strain rates and related problems in high velocity solid mechanics, and to explore further new ideas for dealing with unresolved problems of a fundamental nature as well as of practical importance. The su...

  9. A study of processes for welding pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Weston, J. (ed.)


    A review was made of exisiting and potential processes for welding pipelines: fusion welding (arc, electron beam, laser, thermit) and forge welding (friction, flash, magnetically impelled arc butt, upset butt, explosive, shielded active gas, gas pressure). Consideration of J-lay operations gave indications that were reflections of the status of the processes in terms of normal land and offshore S-lay operation: forge welding processes, although having promise require considerable development; fusion welding processes offer several possibilities (mechanized GMA welding likely to be used in 1991-2); laser welding requires development in all pipeline areas: a production machine for electron beam welding will involve high costs. Nondestructive testing techniques are also reviewed. Demand for faster quality assessment is being addressed by speeding radiographic film processing and through the development of real time radiography and automatic ultrasonic testing. Conclusions on most likely future process developments are: SMAW with cellulosic electrodes is best for tie-ins, short pip runs; SMAW continues to be important for small-diameter lines, although mechanized GMA could be used, along with mechanical joining, MIAB, radial fraction, and flash butt; mechanized GMA welding is likely to predominate for large diameter lines and probably will be used for the first J-lay line (other techniques could be used too); and welding of piping for station facilities involves both shop welding of sub-assemblies and on-site welding of pipe and sub-assemblies to each other (site welding uses both SMAW and GMAW). Figs, tabs.

  10. Industrial Robot Automation in Solving Non-Vacuum Electron-Beam Welding Problems

    Directory of Open Access Journals (Sweden)

    Borovik Vasiliy


    Full Text Available The paper describes one modeling automated hardware-software system to develop additive technologically - based products. Algorithm synthesis for industrial robot control was performed. In this case, the operating tool is an electron -beam projector with plasma emitter. The model testing results of thermal processes (in 3D-enqueuing proceeding within additive substrate material system have been described. The modeling results revealed those required parameters of emission power which would provide the melting of additive material (TiC excluding boiling.

  11. Peculiarities and future development of space welding (United States)

    Shulym, V. F.; Lapchinskii, V. F.; Nikitskii, V. P.; Demidov, D. L.; Neznamova, L. O.

    The paper deals with the peculiar features of space as a medium in which welding operations are performed. Studies of different methods of welding carried out both in the plane-laboratory and in space are briefly described, and the comparative characteristics of the most promising methods of welding for space conditions are given. The selection of electron beam as a basic method for space is supported. The paper considers the main welding processes performed in space with the help of an electron beam, such as heating, brazing, welding, cutting and coating.

  12. PREFACE: International Symposium on Materials Science and Innovation for Sustainable Society - Eco-Materials and Eco-Innovation for Global Sustainability - The 21st Iketani Conference 2011 (United States)

    Takahashi, Yasuo


    Conference logo The 21st century has been called the century of environmental revolution. Green innovations and environmentally friendly production systems based on physics, chemistry, materials science, and electronic engineering will be indispensable for ensuring renewable energy and establishing a sustainable society. In particular, production design, materials processing, and fabrication technologies such as welding and joining will be very important components of such green innovations. For these reasons, the International Symposium on Materials Science and Innovation for Sustainable Society - eco-materials and eco-innovation for global sustainability - (ECO-MATES 2011) was organized by the Joining and Welding Research Institute (JWRI) and the Center of Environmental Innovation Design for Sustainability (CEIDS), Osaka University. ECO-MATES 2011 was held at Hotel Hankyu Expo Park, Osaka, Japan from 28-30 November 2011. 435 participants from 20 countries around the world attended the symposium. 149 oral presentations including 60 invited talks and 160 posters were presented at the symposium to discuss the latest research and developments in green innovations in relation to environmental issues. The topics of the symposium covered all environmentally related fields including renewable energy, energy-materials, environment and resources, waste and biomass, power electronics, semiconductor, rare-earth metals, functional materials, organic electronics materials, electronics packaging, smart processing, joining and welding, eco-efficient processes, and green applied physics and chemistry. Therefore, 55 full papers concerning green innovations and environmentally benign production were selected and approved by the editorial board and the program committee of ECO-MATES 2011. All papers were accepted through peer review processes. I believe that all the papers have many informative contents. On behalf of the steering committee of the symposium, I would like to express

  13. Survey of welding processes. (United States)


    The current KYTC SPECIAL PROVISION NO. 4 WELDING STEEL BRIDGES prohibits the use of welding processes other than shielded metal arc welding (SMAW) and submerged arc welding (SAW). Nationally, bridge welding is codified under ANSI/AASHTO/AWS D1....

  14. Laser weld process monitoring and control using chromatic filtering of thermal radiation from a weld pool

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Cheol Jung; Kim, Min Suk; Baik, Sung Hoon; Chung, Chin Man


    The application of high power Nd: YAG lasers for precision welding in industry has been growing quite fast these days in diverse areas such as the automobile, the electronics and the aerospace industries. These diverse applications also require the new developments for the precise control and the reliable process monitoring. Due to the hostile environment in laser welding, a remote monitoring is required. The present development relates in general to weld process monitoring techniques, and more particularly to improved methods and apparatus for real-time monitoring of thermal radiation of a weld pool to monitor a size variation and a focus shift of the weld pool for weld process control, utilizing the chromatic aberration of focusing lens or lenses. The monitoring technique of the size variation and the focus shift of a weld pool is developed by using the chromatic filtering of the thermal radiation from a weld pool. The monitoring of weld pool size variation can also be used to monitor the weld depth in a laser welding. Furthermore, the monitoring of the size variation of a weld pool is independent of the focus shift of a weld pool and the monitoring of the focus shift of a weld pool is independent of the size variation of a weld pool.

  15. Factors affecting weld root morphology in laser keyhole welding (United States)

    Frostevarg, Jan


    Welding production efficiency is usually optimised if full penetration can be achieved in a single pass. Techniques such as electron and laser beam welding offer deep high speed keyhole welding, especially since multi-kilowatt lasers became available. However, there are limitations for these techniques when considering weld imperfections such as weld cap undercuts, interior porosity or humps at the root. The thickness of sheets during full penetration welding is practically limited by these root humps. The mechanisms behind root morphology formation are not yet satisfactory understood. In this paper root humping is studied by reviewing previous studies and findings and also by sample examination and process observation by high speed imaging. Different process regimes governing root quality are presented, categorized and explained. Even though this study mainly covers laser beam and laser arc hybrid welding, the presented findings can generally be applied full penetration welding in medium to thick sheets, especially the discussion of surface tension effects. As a final result of this analysis, a map of methods to optimise weld root topology is presented.

  16. New concepts for friction stir welding of 3D shells: Presentation held at 9. Internationales Lasersymposium und Internationalen Fügetechnischen Symposium "Tailored Joining" 2016, Dresden, 22.-24.2.2016


    Schulze, Sebastian; Grimm, Andreas; Eger, René; Göbel, Gunther; Standfuß, Jens; Beyer, Eckhard


    In the shell manufacturing for metallic fuselage structures riveting has been used for decades. Despite the high degree of automation of this process, riveting is correspondingly expensive due to relatively high process times. With regard to the ongoing weight and cost optimization in aircraft manufacturing, an enormous potential for the use of new joining technologies such as friction stir welding exists. In contrast to the riveting process, friction stir welding does not necessarily involve...

  17. Resistance spot welding of galvanized steel: Part II. Mechanisms of spot weld nugget formation (United States)

    Gedeon, S. A.; Eagar, T. W.


    Dynamic inspection monitoring of the weld current, voltage, resistance, electrode displacement, and force was performed in conjunction with a detailed study of the effects of material variations and weld process parameter modifications on resistance spot welding of coated and uncoated steels. In order to determine the mechanisms of weld nugget formation and growth, scanning electron microscopy photos were taken of the developing nugget. These physical changes were then related to the dynamic inspection curves and the welding current lobe. The effects of material variations and weld process modifications, the results of which were presented in Part I, can be explained through an understanding of these mechanisms.

  18. Soldadura (Welding). Spanish Translations for Welding. (United States)

    Hohhertz, Durwin

    Thirty transparency masters with Spanish subtitles for key words are provided for a welding/general mechanical repair course. The transparency masters are on such topics as oxyacetylene welding; oxyacetylene welding equipment; welding safety; different types of welds; braze welding; cutting torches; cutting with a torch; protective equipment; arc…

  19. WELDING TORCH (United States)

    Correy, T.B.


    A welding torch into which water and inert gas are piped separately for cooling and for providing a suitable gaseous atmosphere is described. A welding electrode is clamped in the torch by a removable collet sleeve and a removable collet head. Replacement of the sleeve and head with larger or smaller sleeve and head permits a larger or smaller welding electrode to be substituted on the torch. (AEC)

  20. Mechanical Characteristics of Welded Joints of Aluminum Alloy 6061 T6 Formed by Arc and Friction Stir Welding (United States)

    Astarita, A.; Squillace, A.; Nele, L.


    Butt welds formed by arc welding in inert gas with nonconsumable electrode (tungsten inert gas (TIG) welding) and by friction stir welding (FSW) from aluminum alloy AA6061 T6 are studied. Comparative analysis of the structures and mechanical properties of the welded joints is performed using the results of optical and electron microscopy, tensile tests, tests for residual bending ductility, and measurements of microhardness. The changes in the microstructure in different zones and the degrees of degradation of the mechanical properties after the welding are determined. It is shown that the size of the tool for the friction stir welding affects the properties of the welds. Quantitative results showing the relation between the microscopic behavior of the alloy and the welding-induced changes in the microstructure are obtained. Friction stir welding is shown to provide higher properties of the welds.

  1. Upgraded HFIR Fuel Element Welding System

    Energy Technology Data Exchange (ETDEWEB)

    Sease, John D [ORNL


    The welding of aluminum-clad fuel plates into aluminum alloy 6061 side plate tubing is a unique design feature of the High Flux Isotope Reactor (HFIR) fuel assemblies as 101 full-penetration circumferential gas metal arc welds (GMAW) are required in the fabrication of each assembly. In a HFIR fuel assembly, 540 aluminum-clad fuel plates are assembled into two nested annular fuel elements 610 mm (24-inches) long. The welding process for the HFIR fuel elements was developed in the early 1960 s and about 450 HFIR fuel assemblies have been successfully welded using the GMAW process qualified in the 1960 s. In recent years because of the degradation of the electronic and mechanical components in the old HFIR welding system, reportable defects in plate attachment or adapter welds have been present in almost all completed fuel assemblies. In October 2008, a contract was awarded to AMET, Inc., of Rexburg, Idaho, to replace the old welding equipment with standard commercially available welding components to the maximum extent possible while maintaining the qualified HFIR welding process. The upgraded HFIR welding system represents a major improvement in the welding system used in welding HFIR fuel elements for the previous 40 years. In this upgrade, the new inner GMAW torch is a significant advancement over the original inner GMAW torch previously used. The innovative breakthrough in the new inner welding torch design is the way the direction of the cast in the 0.762 mm (0.030-inch) diameter aluminum weld wire is changed so that the weld wire emerging from the contact tip is straight in the plane perpendicular to the welding direction without creating any significant drag resistance in the feeding of the weld wire.

  2. IUTAM Symposium

    CERN Document Server

    Pedley, Timothy


    The IUTAM Symposium on Flow in Collapsible Tubes and Past Other Highly Compliant Boundaries was held on 26-30 March, 2001, at the University of Warwick. As this was the first scientific meeting of its kind we considered it important to mark the occasion by producing a book. Accordingly, at the end of the Symposium the Scientific Committee met to discuss the most appropriate format for the book. We wished to avoid the format of the conventional conference book consisting of a large number of short articles of varying quality. It was agreed that instead we should produce a limited number of rigorously refereed and edited articles by selected participants who would aim to sum up the state of the art in their particular research area. The outcome is the present book. Peter W. Ca rpenter, Warwick Timothy J. Pedley, Cambridge May, 2002. VB SCIENTIFIC COMMITTEE Co-Chair: P.W. Carpenter, Engineering, Warwiek, UK Co-Chair: TJ. Pedley, DAMTP, Cambridge, UK V.V. Babenko, Hydromechanics, Kiev, Ukraine R. Bannasch, Bionik...

  3. Plasma arc welding weld imaging (United States)

    Rybicki, Daniel J. (Inventor); Mcgee, William F. (Inventor)


    A welding torch for plasma arc welding apparatus has a transparent shield cup disposed about the constricting nozzle, the cup including a small outwardly extending polished lip. A guide tube extends externally of the torch and has a free end adjacent to the lip. First and second optical fiber bundle assemblies are supported within the guide tube. Light from a strobe light is transmitted along one of the assemblies to the free end and through the lip onto the weld site. A lens is positioned in the guide tube adjacent to the second assembly and focuses images of the weld site onto the end of the fiber bundle of the second assembly and these images are transmitted along the second assembly to a video camera so that the weld site may be viewed continuously for monitoring the welding process.

  4. Residual stress characterization of welds and post-weld processes using x-ray diffraction techniques (United States)

    Brauss, Michael E.; Pineault, James A.; Eckersley, John S.


    This paper illustrates the importance of residual stress characterization in welds and post weld processes. The failure to characterize residual stresses created during welding and/or post weld processes can lead to unexpected occurrences of stress corrosion cracking, distortion, fatigue cracking as well as instances of over design or over processing. The development of automated residual stress mapping and the availability of portable and fast equipment have now made the characterization of residual stresses using x-ray diffraction practical for process control and optimization. The paper presents examples where x-ray diffraction residual stress characterization techniques were applied on various kinds of welds including arc welds, TIG welds, resistance welds, laser welds and electron beam welds. The nondestructive nature of the x-ray diffraction technique has made the residual stress characterization of welds a useful tool for process optimization and failure analysis, particularly since components can be measured before and after welding and post welding processes. Some examples presented show the residual stresses before and after the application of post weld processes such as shot peening, grinding and heat treatment.

  5. WELDING METHOD (United States)

    Cornell, A.A.; Dunbar, J.V.; Ruffner, J.H.


    A semi-automatic method is described for the weld joining of pipes and fittings which utilizes the inert gasshielded consumable electrode electric arc welding technique, comprising laying down the root pass at a first peripheral velocity and thereafter laying down the filler passes over the root pass necessary to complete the weld by revolving the pipes and fittings at a second peripheral velocity different from the first peripheral velocity, maintaining the welding head in a fixed position as to the specific direction of revolution, while the longitudinal axis of the welding head is disposed angularly in the direction of revolution at amounts between twenty minutas and about four degrees from the first position.

  6. SPPEXA Symposium

    CERN Document Server

    Neumann, Philipp; Nagel, Wolfgang


    The research and its outcomes presented in this collection focus on various aspects of high-performance computing (HPC) software and its development which is confronted with various challenges as today's supercomputer technology heads towards exascale computing. The individual chapters address one or more of the research directions (1) computational algorithms, (2) system software, (3) application software, (4) data management and exploration, (5) programming, and (6) software tools. The collection thereby highlights pioneering research findings as well as innovative concepts in exascale software development that have been conducted under the umbrella of the priority programme "Software for Exascale Computing" (SPPEXA) of the German Research Foundation (DFG) and that have been presented at the SPPEXA Symposium, Jan 25-27 2016, in Munich. The book has an interdisciplinary appeal: scholars from computational sub-fields in computer science, mathematics, physics, or engineering will find it of particular interest...

  7. IUTAM Symposium

    CERN Document Server

    Bui, Huy


    Inverse problems occur in a wide variey of fields. In general, the inverse problem can be defined as one where one should estimate the cause from the result, while the direct problem is concerned with how to obtain the result from the cause. The aim of this symposium was to gather scientists and researchers in engineering mechanics concerned with inverse problems in order to exchange research result and develop computational and experimentalapproaches to solve inverse problems. The contributions in this volume cover the following subjects: mathematical and computational aspects of inverse problems, parameter or system identification, shape determination, sensitivity analysis, optimization, material property characterization, ultrasonic nondestructive testing, elastodynamic inverse problems, thermal inverse problems, and other miscellaneous engineering applications.

  8. Seventh International Beaver Symposium

    Directory of Open Access Journals (Sweden)

    Yuri A. Gorshkov


    Full Text Available The paper presents data on the seventh international Beaver Symposium. Brief historical background about previous Beaver Symposia beaver is shown. Data on the sections of symposium, number of participants and reports are presented.

  9. CONTEXT 2015 Doctorial Symposium

    DEFF Research Database (Denmark)

    Eklund, Peter; wegener, rebekah


    What is the CONTEXT 2015 Doctoral Symposium? The CONTEXT 2015 Doctoral Symposium is an opportunity for doctoral researchers to showcase their work and discuss problems, challenges, and ideas in an open and collegial environment with expert feedback. The Doctoral Symposium is a workshop for doctoral...... day, Monday November 2, 2015, the day prior to the start of the main CONTEXT 2015 conference....

  10. Microstructure characterization in the weld metals of HQ130 + QJ63 ...

    Indian Academy of Sciences (India)



    Nov 27, 2002 ... Abstract. Microstructural characterization of the weld metals of HQ130 + QJ63 high strength steels, welded under 80% Ar + 20% CO2 gas shielded metal arc welding and different weld heat inputs, was carried out by means of scanning electron microscopy (SEM) and transmission electron microscopy ...

  11. Microstructure characterization in the weld metals of HQ130+ QJ63 ...

    Indian Academy of Sciences (India)

    Microstructural characterization of the weld metals of HQ130 + QJ63 high strength steels, welded under 80% Ar + 20% CO2 gas shielded metal arc welding and different weld heat inputs, was carried out by means of scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The relative contents of ...

  12. Laser welding of selected aerospace alloys (United States)

    Ebadan, Gracie E.

    The study was aimed at developing an understanding of the microstructural effects of the laser welding process on the alloys, and assessing the structural integrity of the resultant welds. The effect of laser processing parameters such as laser power, laser beam traverse speed, lens focal length, and the manipulation of these parameters on the welding efficiency and weld area integrity was also investigated. Other tasks within the project included a study on the possibility of using an anodic film to enhance the laser weld ability of Al 6061. Finally, attempts were made to identify phases observed in the weld area of the composite materials. Nimonics C263 and PE11 exhibited laser welds free of cracks and porosity. The difference in composition between the two alloys did not result in any significant dissimilarities in their response to the laser welding process. The welds in both alloys exhibited a fine columnar dendritic microstructure, and while carbides were observed in the interdendritic regions of the welds, electron optical analysis did not reveal any gamma' precipitates in this region. It was concluded that for the welding of thin gage materials above a threshold laser power the resultant welding efficiency shows a greater dependence on laser beam mode, and laser spot size, than on laser power, and beam traverse speed. Aluminum 6061 was not easily welded with a laser in its as received form, and the welds showed some degree of porosity. Anodizing was found to improve the welding efficiency in this material. While the presence of an anodic film on the metal surface increased the welding efficiency of the alloy, no relationship was found between the thickness of the anodic film and welding efficiency in the range of film thicknesses investigated. Weld regions were observed to be cellular dendritic in structure, with narrow heat affected zones. No precipitates or low melting point phases could be identified in the weld region. Melt zones were successfully

  13. Effects of conventional welding and laser welding on the tensile strength, ultimate tensile strength and surface characteristics of two cobalt-chromium alloys: a comparative study. (United States)

    Madhan Kumar, Seenivasan; Sethumadhava, Jayesh Raghavendra; Anand Kumar, Vaidyanathan; Manita, Grover


    The purpose of this study was to evaluate the efficacy of laser welding and conventional welding on the tensile strength and ultimate tensile strength of the cobalt-chromium alloy. Samples were prepared with two commercially available cobalt-chromium alloys (Wironium plus and Diadur alloy). The samples were sectioned and the broken fragments were joined using Conventional and Laser welding techniques. The welded joints were subjected to tensile and ultimate tensile strength testing; and scanning electron microscope to evaluate the surface characteristics at the welded site. Both on laser welding as well as on conventional welding technique, Diadur alloy samples showed lesser values when tested for tensile and ultimate tensile strength when compared to Wironium alloy samples. Under the scanning electron microscope, the laser welded joints show uniform welding and continuous molt pool all over the surface with less porosity than the conventionally welded joints. Laser welding is an advantageous method of connecting or repairing cast metal prosthetic frameworks.

  14. Syllabus in Trade Welding. (United States)

    New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

    The syllabus outlines material for a course two academic years in length (minimum two and one-half hours daily experience) leading to entry-level occupational ability in several welding trade areas. Fourteen units covering are welding, gas welding, oxyacetylene welding, cutting, nonfusion processes, inert gas shielded-arc welding, welding cast…

  15. Local zone wise elastic and plastic properties of electron beam welded Ti-6Al-4V alloy using digital image correlation technique: A comparative study between uniform stress and virtual fields method (United States)

    Saranath, K. M.; Ramji, M.


    Joining of materials using welding results in the formation of material zones with varying microstructure across the weld. Extraction of the mechanical properties of those individual heterogeneous zones are important in designing components and structures comprised of welds. In this study, the zone wise local extraction of the elastic and plastic properties of an electron beam welded Ti-6Al-4V titanium alloy has been carried out using both the uniform stress method (USM) and the virtual fields method (VFM) involving digital image correlation (DIC) technique. The surface strain field obtained using DIC technique from a transverse weld specimen tensile testing is used for extracting the zone wise strain evolution. Initially, using uniform stress assumption, zone wise full range stress-strain curves are extracted. In USM methodology, the elastic and plastic material models are fitted to the zone wise stress-strain curves and required parameters are extracted from it. But inherent disadvantage is lot of images need to be processed for the parameter extraction. Recently, VFM is gaining lot of popularity in characterization domain as it is robust, accurate and faster. VFM is based on the principle of virtual work where, the weak form of local equilibrium equations and kinematically admissible virtual displacement fields are utilized for parameter extraction. Hollomon's power law is used here as the hardening rule. Young's modulus, Poisson's ratio, yield stress, strength coefficient and strain hardening exponent are the parameters extracted zone wise using both USM and VFM. A Vicker's microhardness measurement is also conducted across the weld zone towards mapping the strength behavior. Fusion zone has reported higher yield strength, strength coefficient and Poisson's ratio. Young's modulus value is found decreasing from base metal towards the fusion zone. The trend observed in parameter variation across the weld zone obtained by both USM and VFM compares very well. Due

  16. Advanced Electronic Systems for HEP Experiments, Astroparticle Physics, Accelerator Technology, FELs and Fusion; 2013 WILGA January Symposium (in Polish)

    CERN Document Server

    Romaniuk, R S


    The cycle of WILGA conferences [] on Photonics and Web Engineering, Advanced Electronic Systems, under the auspices of IEEE, SPIE, KEiT PAN and WEiTI PW was initiated in 1998 by a Research Team PERG/ELHEP ISE PW. The WILGA conferences take place two times a year and the participants are young scientists from this country and abroad. This paper debates chosen topical tracks and some papers presented during the 31 WILGA Conference, which took place on 8-10 February 2013 at the Faculty of WEiTI PW. The conference was attended by over 60 persons. Here we discuss closer the subjects of biomedical electronics and informatics, as well as chosen aspects of applications of advanced electronic circuits and systems. The next 32 WILGA Conference will take place on 27 May – 02 June 2013 in WUT WILGA resort near Warsaw. Proposed conference papers are submitted via the WILGA Conference web page. Email for the correspondence is: The papers are published in journals Elektronika, I...

  17. The characteristics of welded joints for air conditioning application (United States)

    Weglowski, M. St.; Weglowska, A.; Miara, D.; Kwiecinski, K.; Błacha, S.; Dworak, J.; Rykala, J.; Pikula, J.; Ziobro, G.; Szafron, A.; Zimierska-Nowak, P.; Richert, M.; Noga, P.


    In the paper the results of metallographic examination of welded joints for air-conditioning elements are presented. The European directives 2006/40/EC on the greenhouse gasses elimination demand to stop using traditional refrigerant and to change it to R744 (CO2) medium in air conditioning installation. The R744 refrigerant is environmental friendly medium if compared with standard solution such as R12, R134a or R1234yf and safer for passengers than R1234yf. The non-standard thermodynamic parameters of the R744 which translate into high pressure and high temperature require specific materials to develop the shape and to specify the technology of manufacturing for the particular elements of the conduits and moreover the technologies of joining for the whole structure, which would meet the exploitation requirements of the new air-conditioning system. To produce the test welded joints of stainless steels four different joining technologies were applied: laser welding, plasma welding, electron beam welding as well as high speed rotation welding. This paper describes the influence of the selected welding process on the macrostructure and microstructure of welded joints of AISI 304 and AISI 316L steels. The results indicated that plasma welding laser welding and electron beam welding technologies guaranty the proper quality of welded joints and can be used for the air conditioning application in automotive industry. However, high speed rotation welding not guarantee the good quality of welded joints and cannot be used for above application.

  18. Friction stir welding of single crystal aluminium

    DEFF Research Database (Denmark)

    Fonda, Richard Warren; Wert, John A.; Reynolds, A.P.


    Friction stir welds were prepared in different orientations in an aluminium single crystal. The welds were quenched to preserve the microstructure surrounding the tool and then electron backscattered diffraction was used to reveal the generation of grain boundaries and the evolution...... of crystallographic texture around the tool in each weld. The extent of both dynamic recrystallisation and conventional recrystallisation varied considerably as a function of weld orientation. As the base plate begins to interact with the deformation field surrounding the tool, regions of the single crystal rotate...

  19. 4th Abel Symposium

    CERN Document Server

    Friedlander, Eric; Jahren, Björn; Østvær, Paul


    The 2007 Abel Symposium took place at the University of Oslo in August 2007. The goal of the symposium was to bring together mathematicians whose research efforts have led to recent advances in algebraic geometry, algebraic K-theory, algebraic topology, and mathematical physics. A common theme of this symposium was the development of new perspectives and new constructions with a categorical flavor. As the lectures at the symposium and the papers of this volume demonstrate, these perspectives and constructions have enabled a broadening of vistas, a synergy between once-differentiated subjects, and solutions to mathematical problems both old and new.

  20. Effect of Submerged Arc Welding Parameters on the Microstructure of SA516 and A709 Steel Welds (United States)

    Amanie, James

    The effects of submerged arc welding (SAW) current and speed on the microstructures of SA516 grade 70 and A709 grade 50 steel welds were studied in this research. Steel plates 17 mm-thick were submerged arc welded using different welding currents (from 700 to 850 A) and welding speeds (from 5.3 to 15.3 mm/s). The effect of heat input on the weld metal chemistry, morphologies and chemistry of inclusions and nucleation of acicular ferrite (AF), grain boundary ferrite (GBF) and Widmanstatten ferrite (WF) were evaluated. Optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) microanalysis and transmission electron microscopy (TEM) were used to examine the microstructures of the developed weld joints. PAX-it image analysis software program was utilized for quantitative analysis of the microstructures. The results showed that it is difficult to ascribe changes in the microstructure that occurred in the heat affected zone (HAZ) and the weld metal regions to a single welding process parameter. Inclusion analysis revealed two types of inclusions formed in the weld metals for both steels. They are spherical and faceted inclusions. It was also observed that acicular ferrite nucleated only on the spherical inclusions. EDS analysis showed that the two inclusions have different chemical compositions. The results further showed that the total oxygen content of the weld metals of both steels generally increased with welding current, but decreased with increasing welding speed. The prior austenite grain width decreased with increasing welding speed, but increased with increasing welding current (increased heat input). For both SA516 and A709 steel welds, the proportion of acicular ferrite (AF) in the weld metals increased initially, while those of grain boundary ferrite (GBF) and Widmanstatten ferrite (WF) decreased with increasing welding current when welding current was increased from 700 A to 800 A. With further increase in the

  1. Initial Development in Joining of ODS Alloys Using Friction Stir Welding

    Energy Technology Data Exchange (ETDEWEB)

    Ren, Weiju [ORNL; Feng, Zhili [ORNL


    Solid-state welding of oxide-dispersion-strengthened (ODS) alloy MA956 sheets using friction stir welding (FSW) was investigated. Butt weld was successfully produced. The weld and base metals were characterized using optical microscopy, scanning electronic microscopy, transmission electronic microscopy, and energy dispersion x-ray spectrum. Microhardness mapping was also conducted over the weld region. Analyses indicate that the distribution of the strengthening oxides was preserved in the weld. Decrease in microhardness of the weld was observed but was insignificant. The preliminary results seem to confirm the envisioned feasibility of FSW application to ODS alloy joining. For application to Gen IV nuclear reactor heat exchanger, further investigation is suggested.

  2. Analysis of the Corrosion Behavior of an A-TIG Welded SS 409 Weld Fusion Zone (United States)

    Vidyarthy, R. S.; Dwivedi, D. K.


    AISI 409 (SS 409) ferritic stainless steel is generally used as the thick gauge section in freight train wagons, in ocean containers, and in sugar refinery equipment. Activating the flux tungsten inert gas (A-TIG) welding process can reduce the welding cost during fabrication of thick sections. However, corrosion behavior of the A-TIG weld fusion zone is a prime concern for this type of steel. In the present work, the effect of the A-TIG welding process parameters on the corrosion behavior of a weld fusion zone made of 8-mm-thick AISI 409 ferritic stainless-steel plate has been analyzed. Potentiodynamic polarization tests were performed to evaluate the corrosion behavior. The maximum corrosion potential ( E corr) was shown by the weld made using a welding current of 215 A, a welding speed of 95 mm/min, and a flux coating density of 0.81 mg/cm2. The minimum E corr was observed in the weld made using a welding current of 190 A, a welding speed of 120 mm/min, and a flux coating density of 1.40 mg/cm2. The current study also presents the inclusive microstructure-corrosion property relationships using the collective techniques of scanning electron microscopy, energy-dispersive x-ray spectroscopy, and x-ray diffraction.

  3. Bond and electron beam welding quality control of the aluminum stabilized and reinforced CMS conductor by means of ultrasonic phased-array technology

    CERN Document Server

    Neuenschwander, J; Horváth, I L; Luthi, T; Marti, H


    The Compact Muon Solenoid (CMS) is one of the general-purpose detectors to be provided for the LHC project at CERN. The design field of the CMS superconducting magnet is 4 T, the magnetic length is 12.5 m and the free bore is 6 m. The coils for CNIS are wound of aluminum-stabilized Rutherford type superconductors reinforced with high-strength aluminum alloy. For optimum performance of the conductor a void-free metallic bonding between the high-purity aluminum and the Rutherford type cable as well as between the electron beam welded reinforcement and the high-purity aluminum must be guaranteed. It is the main task of this development work to assess continuously the bond quality over the whole width and the total length of the conductors during manufacture. To achieve this goal we use the ultrasonic phased-array technology. The application of multi- element transducers allows an electronic scanning perpendicular to the direction of production. Such a testing is sufficiently fast in order to allow a continuous a...

  4. Gas-Phase and Surface Chemistry in Electronic Materials Processing. Materials Research Society Symposium Proceedings Held in Boston, Massachusetts on November 29-December 2, 1993. Volume 334 (United States)


    Richter, J. Crystal Growth 93, 151 (1988). 16. W. T.Ang and R.F. Humpson , J. Phys. Chem. Ref. Data 15(3), 1087 (1986). 17. T.J. Mountziaris, S...Oct.10-15, 1993 New Orleans, LA (to be published in the symposium proceedings). 6 i.T. Kelliher, J. Thornton, P.E. Russell , and K.J. Bachmann, in

  5. Design and Analysis of an Electron Gun/Booster and Free Electron Laser Optical Theory (United States)


    gas ( TIG ) welding has been poor [12]. Electron beam welding offers a much more controllable environment for ensuring weld quality and minimizing...beam welding of the NPS cavity . . . . . . . . . . . . . . . . . 54 29. Buffered chemical polish station . . . . . . . . . . . . . . . . . . . . . . turn (and weld ) and to improve the ability to clean the cavities. Removing surface contaminants is of utmost importance in superconducting

  6. Distortion Control during Welding


    Akbari Pazooki, A.M.


    The local material expansion and contraction involved in welding result in permanent deformations or instability i.e., welding distortion. Considerable efforts have been made in controlling welding distortion prior to, during or after welding. Thermal Tensioning (TT) describes a group of in-situ methods to control welding distortion. In these methods local heating and/or cooling strategies are applied during welding. Additional heating and/or cooling sources can be implemented either stationa...

  7. Plasma arc welding, equipment, installation and process control (United States)

    Fuershbach, P. W.


    The plasma arc welding (PAW) process can achieve the highest power density of all the conventional arc welding processes and has advantages over laser beam welding (LBW) and electron beam welding (EBW). Power density is an independent variable which can be precisely controlled. The combination of high orifice gas flowrates and arc current pulsation increases weld penetration for thin section partial penetration PAW welds. Contaminants (i.e., oxygen, water vapor) in the orifice gas system are important for stable operation of the pilot arc as is the concentric alignment of the electrode within the nozzle bore. Due to a refractory oxide skin, high heat input is necessary to weld aluminum with conventional arc processes. LBW has not proven practical. Low current ac PAW with 0.035 in. thick aluminum produced small welds with a good depth-to-width ratio.

  8. WELDING PROCESS (United States)

    Zambrow, J.; Hausner, H.


    A method of joining metal parts for the preparation of relatively long, thin fuel element cores of uranium or alloys thereof for nuclear reactors is described. The process includes the steps of cleaning the surfaces to be jointed, placing the sunfaces together, and providing between and in contact with them, a layer of a compound in finely divided form that is decomposable to metal by heat. The fuel element members are then heated at the contact zone and maintained under pressure during the heating to decompose the compound to metal and sinter the members and reduced metal together producing a weld. The preferred class of decomposable compounds are the metal hydrides such as uranium hydride, which release hydrogen thus providing a reducing atmosphere in the vicinity of the welding operation.

  9. Welding processes handbook

    CERN Document Server

    Weman, Klas


    Offers an introduction to the range of available welding technologies. This title includes chapters on individual techniques that cover principles, equipment, consumables and key quality issues. It includes material on such topics as the basics of electricity in welding, arc physics, and distortion, and the weldability of particular metals.$bThe first edition of Welding processes handbook established itself as a standard introduction and guide to the main welding technologies and their applications. This new edition has been substantially revised and extended to reflect the latest developments. After an initial introduction, the book first reviews gas welding before discussing the fundamentals of arc welding, including arc physics and power sources. It then discusses the range of arc welding techniques including TIG, plasma, MIG/MAG, MMA and submerged arc welding. Further chapters cover a range of other important welding technologies such as resistance and laser welding, as well as the use of welding techniqu...

  10. GaN and Related Alloys, MRS Symposium Proceedings Held in Boston, Massachusetts on 30 November-4 December 1998. Volume 537

    National Research Council Canada - National Science Library

    Pearton, S. J


    ...-temperature electronics, and for covert undersea communications. The symposium contained a plenary session with talks on laser diodes, electronic devices, substrates, etching, contacts, and piezoelectric and pyroelectric properties...

  11. Friction Stir Welding (United States)

    Nunes, Arthur C., Jr.


    Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and promises to be an important welding process for any industries where welds of optimal quality are demanded. This article provides an introduction to the FSW process. The chief concern is the physical effect of the tool on the weld metal: how weld seam bonding takes place, what kind of weld structure is generated, potential problems, possible defects for example, and implications for process parameters and tool design. Weld properties are determined by structure, and the structure of friction stir welds is determined by the weld metal flow field in the vicinity of the weld tool. Metal flow in the vicinity of the weld tool is explained through a simple kinematic flow model that decomposes the flow field into three basic component flows: a uniform translation, a rotating solid cylinder, and a ring vortex encircling the tool. The flow components, superposed to construct the flow model, can be related to particular aspects of weld process parameters and tool design; they provide a bridge to an understanding of a complex-at-first-glance weld structure. Torques and forces are also discussed. Some simple mathematical models of structural aspects, torques, and forces are included.

  12. On post-weld heat treatment cracking in tig welded superalloy ATI 718Plus

    Directory of Open Access Journals (Sweden)

    G. Asala


    Full Text Available The susceptibility of heat affected zone (HAZ to cracking in Tungsten Inert Gas (TIG welded Allvac 718Plus superalloy during post-weld heat treatment (PWHT was studied. Contrary to the previously reported case of low heat input electron beam welded Allvac 718Plus, where HAZ cracking occurred during PWHT, the TIG welded alloy is crack-free after PWHT, notwithstanding the presence of similar micro-constituents that caused cracking in the low input weld. Accordingly, the formation of brittle HAZ intergranular micro-constituents may not be a sufficient factor to determine cracking propensity, the extent of heat input during welding may be another major factor that influences HAZ cracking during PWHT of the aerospace superalloy Allvac 718Plus.

  13. On post-weld heat treatment cracking in tig welded superalloy ATI 718Plus (United States)

    Asala, G.; Ojo, O. A.

    The susceptibility of heat affected zone (HAZ) to cracking in Tungsten Inert Gas (TIG) welded Allvac 718Plus superalloy during post-weld heat treatment (PWHT) was studied. Contrary to the previously reported case of low heat input electron beam welded Allvac 718Plus, where HAZ cracking occurred during PWHT, the TIG welded alloy is crack-free after PWHT, notwithstanding the presence of similar micro-constituents that caused cracking in the low input weld. Accordingly, the formation of brittle HAZ intergranular micro-constituents may not be a sufficient factor to determine cracking propensity, the extent of heat input during welding may be another major factor that influences HAZ cracking during PWHT of the aerospace superalloy Allvac 718Plus.

  14. Structural and mechanical properties of welded joints of reduced activation martensitic steels

    Energy Technology Data Exchange (ETDEWEB)

    Filacchioni, G. E-mail:; Montanari, R.; Tata, M.E.; Pilloni, L


    Gas tungsten arc welding and electron beam welding methods were used to realise welding pools on plates of reduced activation martensitic steels. Structural and mechanical features of these simulated joints have been investigated in as-welded and post-welding heat-treated conditions. The research allowed to assess how each welding technique affects the original mechanical properties of materials and to find suitable post-welding heat treatments. This paper reports results from experimental activities on BATMAN II and F82H mod. steels carried out in the frame of the European Blanket Project - Structural Materials Program.

  15. Introduction to Welding. (United States)

    Fortney, Clarence; Gregory, Mike

    This curriculum guide provides six units of instruction on basic welding. Addressed in the individual units of instruction are the following topics: employment opportunities for welders, welding safety and first aid, welding tools and equipment, basic metals and metallurgy, basic math and measuring, and procedures for applying for a welding job.…

  16. Distortion Control during Welding

    NARCIS (Netherlands)

    Akbari Pazooki, A.M.


    The local material expansion and contraction involved in welding result in permanent deformations or instability i.e., welding distortion. Considerable efforts have been made in controlling welding distortion prior to, during or after welding. Thermal Tensioning (TT) describes a group of in-situ

  17. Coastal Temperate Rainforest Symposium (United States)

    US Fish and Wildlife Service, Department of the Interior — The North Pacific LCC is helping sponsor the April 2012 science symposium - Coastal Temperate Rainforests: Integrating Communities, Climate Science, and Resource...

  18. COST 516 Tribology Symposium

    Energy Technology Data Exchange (ETDEWEB)

    Ronkainen, H.; Holmberg, K. [eds.


    Cost 516 Tribology action is the first joint European research action focusing on tribology, which originates in the approval of its Memorandum of understanding in February 1994. The COST 516 Tribology Symposium took place in Espoo, Finland from 14th to 15th May 1998. This was the first Symposium of the COST 516 Tribology action. The large number of research contributions at the Symposium, altogether almost SO, and their scientific and technical level, is an indication of the importance and significance of tribology research. The symposium proceedings contain papers in a wide variety of subjects, covering the three categories of the COST 516 Tribology action, namely Grease lubrication (GRIT), Tribology of renewable environmentally adapted lubricants (REAL) and Coatings and surface treatments (CAST). (orig.)

  19. Metal vaporization from weld pools (United States)

    Block-Bolten, A.; Eagar, T. W.


    Experimental studies of alloy vaporization from aluminum and stainless steel weld pools have been made in order to test a vaporization model based on thermodynamic data and the kinetic theory of gases. It is shown that the model can correctly predict the dominant metal vapors that form but that the absolute rate of vaporization is not known due to insufficient knowledge of the surface temperature distribution and subsequent condensation of the vapor in the cooler regions of the metal. Values of the net evaporation rates for different alloys have been measured and are found to vary by two orders of magnitude. Estimated maximum weld pool temperatures based upon the model are in good agreement with previous experimental measurements of electron beam welds.

  20. Microstructures and electrochemical behaviors of the friction stir welding dissimilar weld. (United States)

    Shen, Changbin; Zhang, Jiayan; Ge, Jiping


    By using optical microscope, the microstructures of 5083/6082 friction stir welding (FSW) weld and parent materials were analyzed. Meanwhile, at ambient temperature and in 0.2 mol/L NaHS03 and 0.6 mol/L NaCl solutionby gravimetric test, potentiodynamic polarization curve test, electrochemical impedance spectra (EIS) and scanning electron microscope (SEM) observation, the electrochemical behavior of 5083/6082 friction stir welding weld and parent materials were comparatively investigated by gravimetric test, potentiodynamic polarization curve test, electrochemical impedance spectra (EIS) and scanning electron microscope (SEM) observation. The results indicated that at given processing parameters, the anti-corrosion property of the dissimilar weld was superior to those of the 5083 and 6082 parent materials. Copyright © 2011 The Research Centre for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.

  1. Advanced Welding Applications (United States)

    Ding, Robert J.


    Some of the applications of advanced welding techniques are shown in this poster presentation. Included are brief explanations of the use on the Ares I and Ares V launch vehicle and on the Space Shuttle Launch vehicle. Also included are microstructural views from four advanced welding techniques: Variable Polarity Plasma Arc (VPPA) weld (fusion), self-reacting friction stir welding (SR-FSW), conventional FSW, and Tube Socket Weld (TSW) on aluminum.

  2. Quality assurance in electron beam welding of NaS high performance batteries in mass production; Qualitaetssicherung beim Elektronenstrahlschweissen von NaS-Hochleistungsbatterien in der Massenfertigung

    Energy Technology Data Exchange (ETDEWEB)

    Fritz, D. [PTR Praezisionstechnik GmbH, Maintal (Germany); Lenz, F. [ABB Hochenergiebatterie GmbH, Heidelberg (Germany)


    Due to the new legal conditions and forced to minimise risks, the car industry is now requiring a quality standard which would have been unthinkable a few years ago. This requirement can only be taken into account in the production of mass-produced parts by new strategies in quality assurance. For a modern NaS high performance battery, which is intended to drive an electric car in the future, `quasi-zero fault` manufacture with a process capability of {+-}6 sigma is aimed at, ie: From a statistical point of view, fewer than 4 parts per million workpieces may be faulty. The article shows, using the example of electron beam welding of the NaS batteries, how, with an independent computer-aided quality assurance system, comprehensive process control was achieved and the precondition for 100 percent manufacturing documentation was created. (orig.) [Deutsch] Die Automobilindustrie fordert schon heute durch neue gesetzliche Rahmenbedingungen und unter dem Zwang der Risikominimierung einen Qualitaetsstandard, der vor wenigen Jahren undenkbar war. Nur durch neue Strategien in der Qualitaetssicherung kann dieser Forderung in der Produktion von Massenteilen Rechnung getragen werden. So wird fuer eine moderne NaS-Hochleistungsbatterie, die spaeter ein Elektroauto antreiben soll, eine `quasi null Fehler` Fertigung mit einer Prozessfaehigkeit von {+-}6 Sigma angestrebt, d.h. statistisch gesehen duerfen weniger als 4 Teile pro 1 Mio Werkstuecke fehlerhaft sein. Der Beitrag zeigt am Beispiel des Elektronenstrahlschweissens der NaS-Batterien, wie durch ein unabhaengiges computergestuetztes Qualitaetssicherungssystem eine umfassende Prozesskontrolle erreicht und die Voraussetzung fuer eine 100-prozentige Fertigungsdokumentation geschaffen wurde. (orig.)

  3. Optical sensor for real-time weld defect detection (United States)

    Ancona, Antonio; Maggipinto, Tommaso; Spagnolo, Vincenzo; Ferrara, Michele; Lugara, Pietro M.


    In this work we present an innovative optical sensor for on- line and non-intrusive welding process monitoring. It is based on the spectroscopic analysis of the optical VIS emission of the welding plasma plume generated in the laser- metal interaction zone. Plasma electron temperature has been measured for different chemical species composing the plume. Temperature signal evolution has been recorded and analyzed during several CO2-laser welding processes, under variable operating conditions. We have developed a suitable software able to real time detect a wide range of weld defects like crater formation, lack of fusion, excessive penetration, seam oxidation. The same spectroscopic approach has been applied for electric arc welding process monitoring. We assembled our optical sensor in a torch for manual Gas Tungsten Arc Welding procedures and tested the prototype in a manufacturing industry production line. Even in this case we found a clear correlation between the signal behavior and the welded joint quality.

  4. Shielding gas effect on weld characteristics in arc-augmented laser welding process of super austenitic stainless steel (United States)

    Sathiya, P.; Kumar Mishra, Mahendra; Soundararajan, R.; Shanmugarajan, B.


    A series of hybrid welding (gas metal arc welding-CO2 laser beam welding) experiments were conducted on AISI 904L super austenitic stainless steel sheet of 5 mm thickness. A detailed study of CO2 Laser-GMAW hybrid welding experiments with different shielding gas mixtures (100% He, 50% He+50% Ar, 50%He+45% Ar+5% O2, and 45% He+45% Ar+10% N2) were carried out and the results are presented. The resultant welds were subjected to detailed mechanical and microstructural characterization. Hardness testing revealed that the hardness values in the fusion zone were higher than the base material irrespective of the parameters. Transverse tensile testing showed that the joint efficiency is 100% with all the shielding gas experimented. Impact energy values of the welds were also found to be higher than the base material and the fractrograph taken in scanning electron microscope (SEM) has shown that the welds exhibited dimple fracture similar to the base material.

  5. Comparison of Tensile Damage Evolution in Ti6A14V Joints Between Laser Beam Welding and Gas Tungsten Arc Welding (United States)

    Gao, Xiao-Long; Zhang, Lin-Jie; Liu, Jing; Zhang, Jian-Xun


    The present paper studied the evolution of tensile damage in joints welded using laser beam welding (LBW) and gas tungsten arc welding (TIG) under a uniaxial tensile load. The damage evolution in the LBW joints and TIG-welded joints was studied by using digital image correlation (DIC) technology and monitoring changes in Young's modulus during tensile testing. To study the mechanism of void nucleation and growth in the LBW joints and TIG-welded joints, test specimens with various amounts of plastic deformation were analyzed using a scanning electron microscope (SEM). Compared with TIG-welded joints, LBW-welded joints have a finer microstructure and higher microhardness in the fusion zone. The SEM analysis and DIC test results indicated that the critical strain of void nucleation was greater in the LBW-welded joints than in the TIG-welded joints, while the growth rate of voids was lower in the LBW-welded joints than in the TIG-welded joints. Thus, the damage ratio in the LBW joints was lower than that in the TIG-welded joints during tensile testing. This can be due to the coarser martensitic α' and the application of TC-1 welding rods in the TIG-welded joint.

  6. Reprocessing weld and method

    Energy Technology Data Exchange (ETDEWEB)

    Killian, M.L.; Lewis, H.E.


    A process is described for improving the fatigue resistance of a small primary structural weld at a joint between structural members of a weldment, the weld having been made with the welding energy input of E[sub 1], the process comprising: applying a reprocessing weld on at least a portion of either one or both toes of the primary structural weld, thereby covering said toe portion, the reprocessing weld containing a filler metal and having a cross-sectional area which is less than the corresponding cross-sectional area of the primary structural weld, the reprocessing weld extending onto the face of the primary structural weld at one side of the toe portion covered and onto the structural member at the other side of the toe portion covered, and the total welding energy input, E[sub 2], used in said reprocessing the primary structural weld being less than the welding energy input E[sub 1] of the primary structural weld.

  7. Electronic Documents and Information: From Preservation to Access. Proceedings of the International Essen Symposium (18th, Essen, Germany, October 23-26, 1995). Publications of Essen University Library, No. 20. (United States)

    Helal, Ahmed H., Ed.; Weiss, Joachim W., Ed.

    The emphasis of this symposium was to examine national and international ways to preserve, access, and digitize human heritage and culture. Many internationally recognized librarians shared their experiences and ideas on that topic. The 19 papers presented at the symposium dealt with issues such as: the impact of new technologies on information…

  8. Abel Symposium 2015

    CERN Document Server

    Larsen, Nadia; Neshveyev, Sergey; Skau, Christian


    Like the first Abel Symposium, held in 2004, the Abel Symposium 2015 focused on operator algebras. It is interesting to see the remarkable advances that have been made in operator algebras over these years, which strikingly illustrate the vitality of the field. A total of 26 talks were given at the symposium on a variety of themes, all highlighting the richness of the subject. The field of operator algebras was created in the 1930s and was motivated by problems of quantum mechanics. It has subsequently developed well beyond its initial intended realm of applications and expanded into such diverse areas of mathematics as representation theory, dynamical systems, differential geometry, number theory and quantum algebra. One branch, known as “noncommutative geometry”, has become a powerful tool for studying phenomena that are beyond the reach of classical analysis. This volume includes research papers that present new results, surveys that discuss the development of a specific line of research, and articles ...

  9. Laser micro welding of copper and aluminum (United States)

    Mys, Ihor; Schmidt, Michael


    Aluminum combines comparably good thermal and electrical properties with a low price and a low material weight. These properties make aluminum a promising alternative to copper for a large number of electronic applications, especially when manufacturing high volume components. However, a main obstacle for a wide use of this material is the lack of a reliable joining process for the interconnection of copper and aluminum. The reasons for this are a large misalignment in the physical properties and even more a poor metallurgical affinity of both materials that cause high crack sensitivity and the formation of brittle intermetallic phases during fusion welding. This paper presents investigations on laser micro welding of copper and aluminum with the objective to eliminate brittle intermetallic phases in the welding structure. For these purposes a combination of spot welding, a proper beam offset and special filler material are applied. The effect of silver, nickel and tin filler materials in the form of thin foils and coatings in a thickness range 3-100 μm has been investigated. Use of silver and tin filler materials yields to a considerable improvement of the static and dynamic mechanical stability of welded joints. The analysis of the weld microstructure shows that an application even of small amounts of suitable filler materials helps to avoid critical, very brittle intermetallic phases on the interface between copper and solidified melt in the welded joints.

  10. Handbook of Plastic Welding

    DEFF Research Database (Denmark)

    Islam, Aminul

    The purpose of this document is to summarize the information about the laser welding of plastic. Laser welding is a matured process nevertheless laser welding of micro dimensional plastic parts is still a big challenge. This report collects the latest information about the laser welding of plastic...... materials and provides an extensive knowhow on the industrial plastic welding process. The objectives of the report include: - Provide the general knowhow of laser welding for the beginners - Summarize the state-of-the-art information on the laser welding of plastics - Find the technological limits in terms...... of design, materials and process - Find the best technology, process and machines adaptive to Sonion’s components - Provide the skills to Sonion’s Design Engineers for successful design of the of the plastic components suitable for the laser welding The ultimate goal of this report is to serve...

  11. The Abel Symposium 2013

    CERN Document Server

    Irgens, Marius; Wold, Erlend


    This book focuses on complex geometry and covers highly active topics centered around geometric problems in several complex variables and complex dynamics, written by some of the world’s leading experts in their respective fields. This book features research and expository contributions from the 2013 Abel Symposium, held at the Norwegian University of Science and Technology Trondheim on July 2-5, 2013. The purpose of the symposium was to present the state of the art on the topics, and to discuss future research directions.

  12. The VLT Opening Symposium (United States)

    Bergeron, J.


    The beginning of the VLT era was marked by two major events: the VLT Official Inauguration Ceremony at Paranal on 5 March 1999, preceded by the VLT Opening Symposium on 1-4 March. ESO is indebted to Professor J.A. Music Tomicic, Rector of the Universidad Católica del Norte, for hosting this symposium. Another major event occurred on the night of 4 March: First light was achieved ahead of schedule at Kueyen, the second 8.2-m VLT unit telescope.

  13. Influence of electrical Field on Pulsed Laser beam welding of Stainless Steel (304) (United States)

    Fawzý, Salah A. H.; Arýf, Raz N.


    Pulsed laser beam welding experiment were carried out on stainless steel (SUS 304), using vertical and horizontal electric fields of different intensities to study its effectiveness on the welding process, regarding depth and weld quality. Pulsed Nd: YAG laser emitting 10 ms pulses in the TEM00 mode at 1.06 m m wave length was employed, microstructure of welded zone and defect were investigated using optical and scanning electron microscopes. Tensile test and microhardness measurements were carried out to evaluate the weld quality. Welding by this method increased the efficiency tremendously and a depth increase of 85% was achieved.

  14. Monitoring and Control of the Hybrid Laser-Gas Metal-Arc Welding Process

    Energy Technology Data Exchange (ETDEWEB)

    Kunerth, D. C.; McJunkin, T. R.; Nichol, C. I.; Clark, D.; Todorov, E.; Couch, R. D.; Yu, F.


    Methods are currently being developed towards a more robust system real time feedback in the high throughput process combining laser welding with gas metal arc welding. A combination of ultrasonic, eddy current, electronic monitoring, and visual techniques are being applied to the welding process. Initial simulation and bench top evaluation of proposed real time techniques on weld samples are presented along with the concepts to apply the techniques concurrently to the weld process. Consideration for the eventual code acceptance of the methods and system are also being researched as a component of this project. The goal is to detect defects or precursors to defects and correct when possible during the weld process.

  15. Welding Course Curriculum. (United States)

    Genits, Joseph C.

    This guide is intended for use in helping students gain a fundamental background on the major aspects of the welding trade. The course emphasis is on mastery of the manipulative skills necessary to develop successful welding techniques and on acquisition of an understanding of the specialized tools and equipment used in welding. The first part…

  16. Instructional Guidelines. Welding. (United States)

    Fordyce, H. L.; Doshier, Dale

    Using the standards of the American Welding Society and the American Society of Mechanical Engineers, this welding instructional guidelines manual presents a course of study in accordance with the current practices in industry. Intended for use in welding programs now practiced within the Federal Prison System, the phases of the program are…

  17. Process characteristics of laser beam welding at reduced ambient pressure (United States)

    Börner, Christian; Krüssel, Thomas; Dilger, Klaus


    This paper describes the idea of using a similar vacuum necessary for electron beam welding also for welding with a solid-state laser. While for electron beam welding a fine vacuum is required for the process, with laser beam welding the pressure can be varied as an additional process parameter in order to influence the process result. Test results show that by a reduction of the ambient pressure the metal vapor plume is suppressed and consequently the spattering decreases. Plume and spatters disappear completely at a pressure reduction to p = 10 hPa and below. This enables quality of weldings with the solid-state laser which even with CO2 lasers are only difficult to realize. The quality of these weld seams is comparable to electron beam weldings. In addition, further beneficial properties arise in the quality of the weld seam. With the same process parameters but reduced ambient pressure, the reduction of the pressure effects an increase of the penetration depth and a distinctive modification of the seam geometry. Mild steel plates with a thickness of 10 mm have been successfully welded with a laser power of PL = 6000 W and a feed rate of vW = 2.0 m/min, with a remarkable seam quality without any irregularities. Another advantage of welding with the laser at reduced pressure is the possibility of avoiding a sagging of the seam during welding of thick sheets. Despite excessive energy and power, no geometric irregularities are identified in the cross section. Under atmospheric pressure, the high excess of power would lead to an intense seam collapse. On sheets with thicknesses of 3 mm, the notches occurring by penetration welding can also be avoided by applying reduced pressure.

  18. Innovation Symposium 2017: Transforming the Organization (United States)


    unlimited. Innovation Symposium 2017: Transforming the Organization 2017 Innovation Symposium | ii This page intentionally...left blank. 2017 Innovation Symposium | iii Table of Contents Acknowledgements...7 2017 Innovation Challenge

  19. XRD and TEM analysis of microstructure in the welding zone of 9Cr ...

    Indian Academy of Sciences (India)


    Abstract. Under the condition of tungsten inert gas shielded welding (TIG) + shielded metal arc welding. (SMAW) technology, the microstructure in the welding zone of 9Cr–1Mo–V–Nb (P91) heat-resisting steel is studied by means of X-ray diffractometry (XRD) and transmission electron microscopy (TEM). The test.

  20. Weldability prediction of high strength steel S960QL after weld thermal cycle simulation

    Directory of Open Access Journals (Sweden)

    M. Dunđer


    Full Text Available This paper presents weld thermal cycle simulation of high strength steel S960QL, and describes influence of cooling time t8/5 on hardness and impact toughness of weld thermal cycle simulated specimens. Furthermore, it presents analysis of characteristic fractions done by electron scanning microscope which can contribute to determination of welding parameters for S960QL steel.

  1. Microsoldering and microminiature welding with lasers

    Energy Technology Data Exchange (ETDEWEB)

    Jellison, J.L.; Keicher, D.M.


    Miniature welding of electronic and electromechanical components with lasers is a rapidly maturing technology. Extending the use of lasers to microsoldering and microminiature welding applications has also generated moderate interest. Use of lasers for microminiature soldering or welding permits the delivery of accurately controlled amounts of heat to the precise area required. By applying small amounts of heat locally, rework can be accomplished in densely packed circuits without damaging heat sensitive components to conductors. Also, localization of heat obviates the need for using solder alloys of different melting points, which can simplify design. Laser soldering has been applied to conductors ranging from 25 dia. wires to coaxial cables in the 0.3 to 1.25 mm range. For the most part, these conductors were soldered to metallized alumina substrates, although in some instances soft substrates were also used. The potential advantages of microminiature welding have also been explored. 9 refs., 6 figs., 1 tab.

  2. Intervet Symposium: bovine neosporosis

    NARCIS (Netherlands)

    Schetters, T.; Dubey, J.P.; Adrianarivo, A.; Frankena, K.; Romero, J.J.; Pérez, E.; Heuer, C.; Nicholson, C.; Russell, D.; Weston, J.


    This article summarises the most relevant data of presentations delivered at the 19th International Conference of the World Association for the Advancement of Veterinary Parasitology (WAAVP) held in New Orleans, LA, USA, from 10 to 14 August 2003) in a symposium session on bovine neosporosis. The

  3. European Cosmic Ray Symposium

    CERN Multimedia



    13me Symposium qui se déroule du 27 au 31 juillet pour la première fois au Cern. Brian Pattison ouvre la cérémonie et donne la parole à Dr.Ugland (qui représente le DG C.Rubbia excusé) et d'autres intervenants

  4. Second Topology Symposium

    CERN Document Server


    The main subjects of the Siegen Topology Symposium are reflected in this collection of 16 research and expository papers. They center around differential topology and, more specifically, around linking phenomena in 3, 4 and higher dimensions, tangent fields, immersions and other vector bundle morphisms. Manifold categories, K-theory and group actions are also discussed.

  5. Technical Entrepreneurship: A Symposium. (United States)

    Cooper, Arnold C., Ed.; Komives, John L., Ed.

    Contained in this document are papers presented at the Symposium on Technical Entrepreneurship at Purdue University by researchers who were then or had previously been engaged in research in the area. Because formal research in this area was in its infancy, there was a particular need to afford investigators in the field opportunities to compare…

  6. Values: A Symposium Report. (United States)

    Ryan, T. A., Ed.

    This publication brings together a set of four papers prepared for a symposium on values at the 1972 annual meeting of the American Educational Research Association. The first paper, by Fred N. Kerlinger, establishes a rationale for values research. The discussion focuses on the definition of values, relationship between values and attitudes,…

  7. The Symposium's Report. (United States)

    Labour Education, 1987


    Presents the report of an International Labour Office (ILO) symposium on international development and the role of workers' education. Covers the general situation, issues, role of trade unions, educational aspects of workers' involvement in development issues, and the role of the ILO. (JOW)

  8. Recruitment and Training. Symposium. (United States)


    This document contains three papers from a symposium on recruitment and training. "College Choice: The State of Marketing and Effective Student Recruitment Strategies" (Fredrick Muyia Nafukho, Michael F. Burnett) reports on a study of the recruitment strategies used by Louisiana State University's admissions office and College of…

  9. Quality of Life Symposium. (United States)

    New Mexico State Univ., Las Cruces. New Mexico Environmental Inst.

    Comments, speeches, and questions delivered at the Quality of Life Symposium are compiled in these proceedings. As an exploratory session, the conference objectives were to (1) become better informed about New Mexico--its resource base, the economy, social and cultural base, and the environment; and (2) to evaluate and discuss the role of New…

  10. Finite element simulation of laser transmission welding of dissimilar ...

    African Journals Online (AJOL)

    Now-a-days, metal to plastic micro-welding is of great interest in the field of biomedical and electronics applications. Laser transmission welding (LTW) has emerged as the most suitable technique for such applications. In this paper, a three-dimensional finite element (FE) thermal model is developed to simulate the laser ...

  11. Development of laser welding techniques for vanadium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Strain, R.V.; Leong, K.H.; Smith, D.L.


    Laser welding is potentially advantageous because of its flexibility and the reduced amount of material affected by the weld. Lasers do not require a vacuum (as do electron beam welders) and the welds they produce high depth-to-width ratios. Scoping with a small pulsed 50 J YAG laser indicated that lasers could produce successful welds in vanadium alloy (V-5%Cr-5%Ti) sheet (1 mm thick) when the fusion zone was isolated from air. The pulsed laser required an isolating chamber filled with inert gas to produce welds that did not contain cracks and showed only minor hardness increases. Following the initial scoping tests, a series of tests were preformed with a 6 kW continuous CO{sub 2} laser. Successful bead-on-plate welds were made on V-4%Cr-4%Ti and V-5%Cr-5%Ti alloys to depths of about 4 mm with this laser.

  12. Effect of post weld heat treatment on the microstructure and tensile properties of activated flux TIG welds of Inconel X750

    Energy Technology Data Exchange (ETDEWEB)

    Ramkumar, K. Devendranath, E-mail:; Ramanand, R.; Ameer, Ajmal; Simon, K. Aghil; Arivazhagan, N.


    This study addresses the effect of post weld heat treatment on the fusion zone microstructure and the mechanical properties of activated flux tungsten inert gas (A-TIG) weldments of Inconel X750. In this study, a compound flux of 50% SiO{sub 2}+50% MoO{sub 3} was used for A-TIG welding of the samples. Comparative studies on the microstructure and mechanical properties have been made on the weldments both in the as-welded and post weld heat treated conditions. Direct ageing post weld heat treatment (PWHT) was carried out at 705 °C for 22 h on the A-TIG weldment to assess the structure–property relationships. It was inferred that direct ageing post weld heat treatment resulted in better tensile strength (1142 MPa) compared to the as-welded coupons (736 MPa). The joint efficiencies of the as-welded and post weld heat treated conditions were found to be 60.7% and 94.07% respectively. The impact toughness of the as-welded coupons were found to be greater than the post weld heat treated samples; however the impact toughness of the welds are greater than the parent metal employed in both the cases. This study also attested the detailed structure–property relationships of A-TIG weldments using the combined techniques of optical and scanning electron microscopy, Electron Dispersive X-ray Analysis (EDAX) techniques.

  13. Influence of electrical Field on Pulsed Laser beam welding of Stainless Steel (304)


    FAWZİ, Salah A. H.; ARİF, RAZ N.


    Pulsed laser beam welding experiment were carried out on stainless steel (SUS 304), using vertical and horizontal electric fields of different intensities to study its effectiveness on the welding process, regarding depth and weld quality. Pulsed Nd: YAG laser emitting 10 ms pulses in the TEM00 mode at 1.06 m m wave length was employed, microstructure of welded zone and defect were investigated using optical and scanning electron microscopes. Tensile test and microhardness measuremen...

  14. Research Progress in Plasma arc welding of Magnesium Alloys and Magnesium Matrix Composites (United States)

    Hui, Li; Yang, Zou; Yongbo, Li; Lei, Jiao; Ruijun, Hou


    Magnesium alloys and magnesium matrix composites by means of its excellent performance have wide application prospect in electronics, automotive, biotechnology, aerospace field, and welding technology has become a key of restricting its application. This paper describes the welding characteristics of magnesium, the obvious advantages in the application and the domestic and foreign research advance technology of plasma arc welding of magnesium, and summarizes the existing problems and development trends of plasma arc welding technology of magnesium.

  15. Physics of arc welding (United States)

    Eagar, T. W.


    A discussion of the factors controlling the size and shape of the weld fusion zone is presented along with a description of current theories of heat and fluid flow phenomena in the plasma and the molten metal weld pool. Although experimental results confirm that surface tension, plasma jets, and weld pool convection all strongly influence the fusion zone shape; no comprehensive model is available from which to predict welding behavior. It is proposed that the lack of such an understanding is a major impediment to development of automated welding processes. In addition, sensors for weld torch positioning are reviewed in terms of the mechnical and electromagnetic energy spectra which have been used. New developments in this area are also needed in order to advance the technology of automated welding.

  16. A Weld Position Recognition Method Based on Directional and Structured Light Information Fusion in Multi-Layer/Multi-Pass Welding

    Directory of Open Access Journals (Sweden)

    Jinle Zeng


    Full Text Available Multi-layer/multi-pass welding (MLMPW technology is widely used in the energy industry to join thick components. During automatic welding using robots or other actuators, it is very important to recognize the actual weld pass position using visual methods, which can then be used not only to perform reasonable path planning for actuators, but also to correct any deviations between the welding torch and the weld pass position in real time. However, due to the small geometrical differences between adjacent weld passes, existing weld position recognition technologies such as structured light methods are not suitable for weld position detection in MLMPW. This paper proposes a novel method for weld position detection, which fuses various kinds of information in MLMPW. First, a synchronous acquisition method is developed to obtain various kinds of visual information when directional light and structured light sources are on, respectively. Then, interferences are eliminated by fusing adjacent images. Finally, the information from directional and structured light images is fused to obtain the 3D positions of the weld passes. Experiment results show that each process can be done in 30 ms and the deviation is less than 0.6 mm. The proposed method can be used for automatic path planning and seam tracking in the robotic MLMPW process as well as electron beam freeform fabrication process.

  17. [The effects of different welding wires on the mechanical properties of laser welding joints]. (United States)

    Huang, Qing-feng; Zhang, Jian-zhong; Jiang, Wei-dong; Li, Quan; Yu, Jin-xing


    To evaluate the mechanical properties and microstructure of laser-welded joints with different welding wires for clinical use of welding wire. The standard tensile test and three-point bending test rods were made from Co-Cr and Ni-Cr alloy, and were laser-welded with different welding wire (commercially welding wire and casting wire). Then the tensile rods were tested for the ultimate tensile strength (UTS), and the bending rods for the ultimate bending strength (UBS). The results was analyzed by one-way ANOVA. The tensile fracture surface were examined by scanning electron microscopy (SEM). Metallurgical analysis were also performed on polished longitudinal sectioned samples. For Co-Cr alloy, the UTS of casting wire group and commercially welding wire group was respectively (606.40+/-82.53)MPa and (693.61+/-47.68)MPa; the UBS was respectively (997.95+/-88.89)MPa and (1160.76+/-91.59)MPa. ANOVA showed a significant difference of UTS and UBS between the two groups at the 0.05 level (Pwelding wire group was respectively (558.14+/-46.75)MPa and (582.32+/-35.43)MPa; the UBS was respectively (1084.75+/-46.02)MPa and (1078.29+/-36.25)MPa. There was no significant difference between the two groups (P>0.05). SEM and metallurgical examination showed the welded zone exhibiting more cracks in the casting wire group than in the commercially welding wire group. It would be advisable to work with commercially welding wire for the joints that need better strength.

  18. Thermal Stir Welding Development at Marshall Space Flight Center (United States)

    Ding, Robert J.


    Solid state welding processes have become the focus of welding process development at NASA's Marshall Space Flight Center. Unlike fusion weld processes such as tungsten inert gas (TIG), variable polarity plasma arc (VPPA), electron beam (EB), etc., solid state welding processes do not melt the material during welding. The resultant microstructure can be characterized as a dynamically recrystallized morphology much different than the casted, dentritic structure typical of fusion weld processes. The primary benefits of solid state processes over fusion weld processes include superior mechanic properties and the elimination of thermal distortion and residual stresses. These solid state processes attributes have profoundly influenced the direction of advanced welding research and development within the NASA agency. Thermal Stir Welding (TSW) is a new solid state welding process being developed at the Marshall Space Flight Center. Unlike friction stir welding, the heating, stirring and forging elements of the weld process can be decoupled for independent control. An induction coil induces energy into a workpiece to attain a desired plastic temperature. An independently controlled stir rod, captured within non-rotating containment plates, then stirs the plasticized material followed by forging plates/rollers that work the stirred weld joint. The independent control (decoupling) of heating, stirring and forging allows, theoretically, for the precision control of microstructure morphology. The TSW process is being used to evaluate the solid state joining of Haynes 230 for ARES J-2X applications. It is also being developed for 500-in (12.5 mm) thick commercially pure grade 2 titanium for navy applications. Other interests include Inconel 718 and stainless steel. This presentation will provide metallurgical and mechanical property data for these high melting temperature alloys.

  19. Dual wire weld feed proportioner (United States)

    Nugent, R. E.


    Dual feed mechanism enables proportioning of two different weld feed wires during automated TIG welding to produce a weld alloy deposit of the desired composition. The wires are fed into the weld simultaneously. The relative feed rates of the wires and the wire diameters determine the weld deposit composition.

  20. Implementation and testing of WELD and automatic spectral rule-based classifications for Landsat ETM+ in South Africa

    CSIR Research Space (South Africa)

    Wessels, Konrad J


    Full Text Available International Symposium on Remote Sensing of Environment, Beijing, China, 22 - 26 April 2013 Implementation and testing of WELD and automatic spectral rule-based classifications for Landsat ETM+ in South Africa KJ Wessels1, BP Salmon1, F van den Bergh1...

  1. Physical characteristics of welding arc ignition process (United States)

    Shi, Linan; Song, Yonglun; Xiao, Tianjiao; Ran, Guowei


    The existing research of welding arc mainly focuses on the stable combustion state and the research on the mechanism of welding arc ignition process is quite lack. The tungsten inert gas(TIG) touch arc ignition process is observed via a high speed camera and the high time resolution spectral diagnosis system. The changing phenomenon of main ionized element provided the electrons in the arc ignition is found. The metallic element is the main contributor to provide the electrons at the beginning of the discharging, and then the excitated shielding gas element replaces the function of the metallic element. The electron density during the period of the arc ignition is calculated by the Stark-broadened lines of Hα. Through the discussion with the repeatability in relaxation phenomenon, the statistical regularity in the arc ignition process is analyzed. The similar rules as above are observed through the comparison with the laser-assisted arc ignition experiments and the metal inert gas(MIG) arc ignition experiments. This research is helpful to further understanding on the generation mechanism of welding arc ignition and also has a certain academic and practical significance on enriching the welding physical theoretical foundation and improving the precise monitoring on automatic arc welding process.

  2. Welding arc plasma physics (United States)

    Cain, Bruce L.


    The problems of weld quality control and weld process dependability continue to be relevant issues in modern metal welding technology. These become especially important for NASA missions which may require the assembly or repair of larger orbiting platforms using automatic welding techniques. To extend present welding technologies for such applications, NASA/MSFC's Materials and Processes Lab is developing physical models of the arc welding process with the goal of providing both a basis for improved design of weld control systems, and a better understanding of how arc welding variables influence final weld properties. The physics of the plasma arc discharge is reasonably well established in terms of transport processes occurring in the arc column itself, although recourse to sophisticated numerical treatments is normally required to obtain quantitative results. Unfortunately the rigor of these numerical computations often obscures the physics of the underlying model due to its inherent complexity. In contrast, this work has focused on a relatively simple physical model of the arc discharge to describe the gross features observed in welding arcs. Emphasis was placed of deriving analytic expressions for the voltage along the arc axis as a function of known or measurable arc parameters. The model retains the essential physics for a straight polarity, diffusion dominated free burning arc in argon, with major simplifications of collisionless sheaths and simple energy balances at the electrodes.

  3. Welding Behavior of Free Machining Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)



    The weld solidification and cracking behavior of sulfur bearing free machining austenitic stainless steel was investigated for both gas-tungsten arc (GTA) and pulsed laser beam weld processes. The GTA weld solidification was consistent with those predicted with existing solidification diagrams and the cracking response was controlled primarily by solidification mode. The solidification behavior of the pulsed laser welds was complex, and often contained regions of primary ferrite and primary austenite solidification, although in all cases the welds were found to be completely austenite at room temperature. Electron backscattered diffraction (EBSD) pattern analysis indicated that the nature of the base metal at the time of solidification plays a primary role in initial solidification. The solid state transformation of austenite to ferrite at the fusion zone boundary, and ferrite to austenite on cooling may both be massive in nature. A range of alloy compositions that exhibited good resistance to solidification cracking and was compatible with both welding processes was identified. The compositional range is bounded by laser weldability at lower Cr{sub eq}/Ni{sub eq} ratios and by the GTA weldability at higher ratios. It was found with both processes that the limiting ratios were somewhat dependent upon sulfur content.

  4. Welding skate with computerized controls (United States)

    Wall, W. A., Jr.


    New welding skate concept for automatic TIG welding of contoured or double-contoured parts combines lightweight welding apparatus with electrical circuitry which computes the desired torch angle and positions a torch and cold-wire guide angle manipulator.

  5. Computerized adaptive control weld skate with CCTV weld guidance project (United States)

    Wall, W. A.


    This report summarizes progress of the automatic computerized weld skate development portion of the Computerized Weld Skate with Closed Circuit Television (CCTV) Arc Guidance Project. The main goal of the project is to develop an automatic welding skate demonstration model equipped with CCTV weld guidance. The three main goals of the overall project are to: (1) develop a demonstration model computerized weld skate system, (2) develop a demonstration model automatic CCTV guidance system, and (3) integrate the two systems into a demonstration model of computerized weld skate with CCTV weld guidance for welding contoured parts.

  6. Welding of nickel free high nitrogen stainless steel: Microstructure and mechanical properties

    Directory of Open Access Journals (Sweden)

    Raffi Mohammed


    Full Text Available High nitrogen stainless steel (HNS is a nickel free austenitic stainless steel that is used as a structural component in defence applications for manufacturing battle tanks as a replacement of the existing armour grade steel owing to its low cost, excellent mechanical properties and better corrosion resistance. Conventional fusion welding causes problems like nitrogen desorption, solidification cracking in weld zone, liquation cracking in heat affected zone, nitrogen induced porosity and poor mechanical properties. The above problems can be overcome by proper selection and procedure of joining process. In the present work, an attempt has been made to correlate the microstructural changes with mechanical properties of fusion and solid state welds of high nitrogen steel. Shielded metal arc welding (SMAW, gas tungsten arc welding (GTAW, electron beam welding (EBW and friction stir welding (FSW processes were used in the present work. Optical microscopy, scanning electron microscopy and electron backscatter diffraction were used to characterize microstructural changes. Hardness, tensile and bend tests were performed to evaluate the mechanical properties of welds. The results of the present investigation established that fully austenitic dendritic structure was found in welds of SMAW. Reverted austenite pools in the martensite matrix in weld zone and unmixed zones near the fusion boundary were observed in GTA welds. Discontinuous ferrite network in austenite matrix was observed in electron beam welds. Fine recrystallized austenite grain structure was observed in the nugget zone of friction stir welds. Improved mechanical properties are obtained in friction stir welds when compared to fusion welds. This is attributed to the refined microstructure consisting of equiaxed and homogenous austenite grains.

  7. International RILEM Symposium

    CERN Document Server

    Birgisson, Björn; Frost, David; Wang, Linbing


    The micro- and nano-modification of infrastructure materials and the associated multi-scale characterization and simulation has the potential to open up whole new uses and classes of materials, with wide-ranging implications for society. The use of multi-scale characterization and simulation brings the ability to target changes at the very small scale that predictably effect the bulk behavior of the material and thus allowing for the optimization of material behavior and performance.   The International RILEM Symposium on Multi-Scale Modeling and Characterization of Infrastructure Materials (Stockholm, June 10-12, 2013) brought together key researchers from around the world to present their findings and ongoing research in this field in a focused environment with extended discussion times. From asphalt to concrete, from chemistry to mechanics, from nano- to macro-scale: the collection of topics covered by the Symposium represents the width and depth of the currently ongoing efforts of developing more sustain...

  8. The Abel Symposium 2012

    CERN Document Server

    Lyubarskii, Yurii; Seip, Kristian


    This book collects the proceedings of the 2012 Abel Symposium, held at the Norwegian Academy of Science and Letters, Oslo. The Symposium, and this book, are focused on two important fields of modern mathematical analysis: operator-related function theory and time-frequency analysis; and the profound interplay between them. Among the original contributions and overview lectures gathered here are a paper presenting multifractal analysis as a bridge between geometric measure theory and signal processing; local and global geometry of Prony systems and Fourier reconstruction of piecewise-smooth functions;  Bernstein's problem on weighted polynomial approximation; singular distributions and symmetry of the spectrum; and many others. Offering a selection of the latest and most exciting results obtained by world-leading researchers, the book will benefit scientists working in Harmonic and Complex Analysis, Mathematical Physics and Signal Processing.

  9. Symposium 2 of JENAM

    CERN Document Server

    Pasquali, Anna; Environment and the Formation of Galaxies : 30 years later


    The publication of the morphology - density relation by Alan Dressler in 1980 brought into the limelight the role played by environment in the formation and evolution of galaxies. The symposium Environment and the Formation of Galaxies: 30 years later, was organised with the purpose of establishing the environmental impact on the evolution of galaxies and its dependence on look-back time. Special emphasis was placed on the physical mechanisms that are responsible for transforming galaxies once they are accreted by a group or a cluster, including the observable imprint left in the galaxy HI distribution. Other major topics of the symposium were the environmental dependence of galaxy properties at z ≥ 1 and the implementation of environmental effects in cosmological models of galaxy formation and evolution. This book presents the edited proceedings of this stimulating meeting.

  10. Modern Methods of Rail Welding (United States)

    Kozyrev, Nikolay A.; Kozyreva, Olga A.; Usoltsev, Aleksander A.; Kryukov, Roman E.; Shevchenko, Roman A.


    Existing methods of rail welding, which are enable to get continuous welded rail track, are observed in this article. Analysis of existing welding methods allows considering an issue of continuous rail track in detail. Metallurgical and welding technologies of rail welding and also process technologies reducing aftereffects of temperature exposure are important factors determining the quality and reliability of the continuous rail track. Analysis of the existing methods of rail welding enable to find the research line for solving this problem.

  11. 1979 DOE statistical symposium

    Energy Technology Data Exchange (ETDEWEB)

    Gardiner, D.A.; Truett T. (comps. and eds.)


    The 1979 DOE Statistical Symposium was the fifth in the series of annual symposia designed to bring together statisticians and other interested parties who are actively engaged in helping to solve the nation's energy problems. The program included presentations of technical papers centered around exploration and disposal of nuclear fuel, general energy-related topics, and health-related issues, and workshops on model evaluation, risk analysis, analysis of large data sets, and resource estimation.

  12. Proceedings of the fifteenth symposium on energy engineering sciences

    Energy Technology Data Exchange (ETDEWEB)



    This Proceedings Volume includes the technical papers that were presented during the Fifteenth Symposium on Energy Engineering Sciences on May 14-15, 1997, at Argonne National Laboratory, Argonne, Illinois. The Symposium was organized into eight technical sessions, which included 32 individual presentations followed by discussion and interaction with the audience. The topics of the eight sessions are: multiphase flows 1; multiphase flows 2; mostly optics; fluid mechanics; nonlinear fields; welding and cracks; materials; and controls. The DOE Office of Basic Energy Sciences, of which Engineering Research is a component program, is responsible for the long-term mission-oriented research in the Department. It has the prime responsibility for establishing the basic scientific foundation upon which the Nation`s future energy options will have to be identified, developed, and built. It is committed to the generation of new knowledge necessary for the solution of present and future problems of energy exploration, production, conversion, and utilization, consistent with respect for the environment. Separate abstracts have been indexed into the energy database for contributions to this Symposium.

  13. Structure and Phase Composition of 09G2S Steel Modified by Different Types of Welding (United States)

    Smirnov, Aleksandr N.; Popova, Natal’ya A.; Nikonenko, Elena L.; Ozhiganov, Evgenii A.; Ababkov, Nikolai V.; Koneva, Nina A.


    The paper presents the transmission electron microscopy (TEM) investigations of the structure and phase composition of the type 09G2S weld steel modified by four types of welding, namely: electrode welding and electropercussive welding both with and without the introduction of artificial flaws. Artificial flows are aluminum pieces. TEM investigations are carried out within the heat-affected zone, i.e. between the deposited and base metal, at 0.5 mm distance to the former. Welding electrode of the type E50A is used for welding 09G2S steel specimens. It is shown how the type of welding affects the steel morphology, phase composition, defect structure and its parameters. After each type of welding, the dislocation structure is polarized. This, however, does not cause internal stresses which can destroy the specimen.

  14. Challenges to Resistance Welding

    DEFF Research Database (Denmark)

    Song, Quanfeng

    This report originates from the compulsory defense during my Ph.D. study at the Technical University of Denmark. Resistance welding is an old and well-proven technology. Yet the emergence of more and more new materials, new designs, invention off new joining techniques, and more stringent...... requirement in quality have imposed challenges to the resistance welding. More some research and development have to be done to adapt the old technology to the manufacturing industry of the 21st century. In the 1st part of the report, the challenging factors to the resistance welding are reviewed. Numerical...... simulation of resistance welding has been under development for many years. Yet it is no easy to make simulation results reliable and accurate because of the complexity of resistance welding process. In the 2nd part of the report numerical modeling of resistance welding is reviewed, some critical factors...

  15. Ultrasonic Stir Welding (United States)

    Nabors, Sammy


    NASA Marshall Space Flight Center (MSFC) developed Ultrasonic Stir Welding (USW) to join large pieces of very high-strength metals such as titanium and Inconel. USW, a solid-state weld process, improves current thermal stir welding processes by adding high-power ultrasonic (HPU) energy at 20 kHz frequency. The addition of ultrasonic energy significantly reduces axial, frictional, and shear forces; increases travel rates; and reduces wear on the stir rod, which results in extended stir rod life. The USW process decouples the heating, stirring, and forging elements found in the friction stir welding process allowing for independent control of each process element and, ultimately, greater process control and repeatability. Because of the independent control of USW process elements, closed-loop temperature control can be integrated into the system so that a constant weld nugget temperature can be maintained during welding.

  16. XV ESLAB Symposium

    CERN Document Server


    The 15th ESLAB symposium was held at the end of June 1981 in Amsterdam with the topic being X-ray astronomy. The aim of this symposium was to bring together the international astrophysical community in order to 1. review the present state of X-ray astronomy in the light of new observations gathered in recent missions and to review data on interesting objects in correlated wavelen8th regions; 2. discuss theoretical models describing the phenomena observed; 3. present ESA's European X-ray Observatory Satellite (EXOSAT) and to discuss future X-ray missions and their associated instrumenta­ tion. These topics seemed to be so interesting for the scientific community that more than 120 contributions were submitted. Of these, 94 were finally accepted and approximately 200 participants attended the 5-day meeting. The symposium was organised in nine sessions covering the whole field. Every main topic was introduced by a review lecture covering the state­ of-the-art. The aim of the meeting was to assess the impact of...

  17. LHC Nobel Symposium Proceedings (United States)

    Ekelöf, Tord


    In the summer of 2012, a great discovery emerged at the Large Hadron Collider (LHC) at CERN in Geneva. A plethora of new precision data had already by then been collected by the ATLAS and CMS experiments at LHC, providing further extensive support for the validity of the Standard Model of particle physics. But what now appeared was the first evidence for what was not only the last unverified prediction of the Standard Model, but also perhaps the most decisive one: the prediction made already in 1964 of a unique scalar boson required by the theory of François Englert and Peter Higgs on how fundamental particles acquire mass. At that moment in 2012, it seemed particularly appropriate to start planning a gathering of world experts in particle physics to take stock of the situation and try to answer the challenging question: what next? By May 2013, when the LHC Nobel Symposium was held at the Krusenberg Mansion outside Uppsala in Sweden, the first signs of a great discovery had already turned into fully convincing experimental evidence for the existence of a scalar boson of mass about 125 GeV, having properties compatible with the 50-year-old prediction. And in October 2013, the evidence was deemed so convincing that the Swedish Royal Academy of Sciences awarded the Nobel Prize in Physics to Englert and Higgs for their pioneering work. At the same time the search at the LHC for other particles, beyond those predicted by the Standard Model, with heavier masses up to—and in some cases beyond—1 TeV, had provided no positive result. The triumph of the Standard Model seems resounding, in particular because the mass of the discovered scalar boson is such that, when identified with the Higgs boson, the Standard Model is able to provide predictions at energies as high as the Planck mass, although at the price of accepting that the vacuum would be metastable. However, even if there were some feelings of triumph, the ambience at the LHC Nobel Symposium was more one of

  18. Mechanical properties of TIG and EB weld joints of F82H

    Energy Technology Data Exchange (ETDEWEB)

    Hirose, Takanori, E-mail:; Sakasegawa, Hideo; Nakajima, Motoki; Tanigawa, Hiroyasu


    Highlights: • Narrow groove TIG minimized volume of F82H weld. • Mechanical properties of TIG and EB welds of F82H have been characterized. • Post weld heat treatment successfully moderate the toughness of weld metal without softening the base metal. - Abstract: This work investigates mechanical properties of weld joints of a reduced activation ferritic/martensitic steel, F82H and effects of post weld heat treatment on the welds. Vickers hardness, tensile and Charpy impact tests were conducted on F82H weld joints prepared using tungsten-inert-gas and electron beam after various heat treatments. Although narrow groove tungsten-inert-gas welding reduced volume of weld bead, significant embrittlement was observed in a heat affected zone transformed due to heat input. Post weld heat treatment above 993 K successfully moderated the brittle transformed region. The hardness of the brittle region strongly depends on the heat treatment temperature. Meanwhile, strength of base metal was slightly reduced by the treatment at temperature ranging from 993 to 1053 K. Moreover, softening due to double welding was observed only in the weld metal, but negligible in base metal.

  19. High quality joining techniques: in-process assurance (IPA) welding system

    Energy Technology Data Exchange (ETDEWEB)

    Kaihara, Shoichiro [Ishikawajima-Harima Heavy Industries Co. Ltd., Tokyo (Japan)


    On July 1, 1995, the Product Liability Law was enforced, and in industrial world, further reliability has been demanded. Recently, accompanying the progress of electronics, the proportion taken by automatic welders and robots increased in welding. By memorizing proper welding conditions, the welding from initial to final passes can be done fully automatically. Also feedback mechanism was equipped to mechanized welders, and the in-process control has become to be feasible. The way of thinking on confirming in process welding quality in arc welding is explained. IPA welding system utilizes the multi-media collecting images and sound, samples the change of welding conditions and the state of arc on a same screen, and monitors the deviation from the range of proper welding conditions. At the time of abnormality, inspector or a computer carries out image diagnosis and welding control, and the system indicates the soundness of welded parts. The basic concept and the flow chart of this system are shown. The experiment of applying the system to arc welding is reported. The correlation of welding phenomena and welding conditions is examined. (K.I.)

  20. Hot cracking of Structural Steel during Laser Welding (United States)

    Pineda Huitron, Rosa M.; Vuorinen, Esa


    Laser welding is an important technique in many industries due to its high precision in operation, its local and fast processing, narrow welds and its good weld surface quality. However, the process can involve some complications due to the rapid heating and cooling of the material processed, resulting in physical and metallurgical effects as thermal contraction during solidification, giving as a result the presence of residual stresses in the narrow weld. Formation of defects during the process is an important topic to be evaluated in order to achieve better performance of the steels in use. In the present work, defects formed during laser welding of a structural steel have been investigated. The defects formed have been identified and the causes of the defects are discussed. Possible strategies for improvement of the welding procedure and final weld result are proposed. The defects were analysed by optical and scanning electron microscopy and hardness measurement. Cracks were located in the middle of the fusion zone and followed both inter-granular and trans-granular paths. Impurities as manganese sulphides were found along the welding direction, and could act as sites for crack formation. The cracks formed during solidification of the weld are identified as solidification cracks. This kind of cracks is usually caused by solidification shrinkage and thermal contractions during the process, which appear in the fusion zone and sometimes in the heat affected zone.

  1. Dual wire welding torch and method (United States)

    Diez, Fernando Martinez; Stump, Kevin S.; Ludewig, Howard W.; Kilty, Alan L.; Robinson, Matthew M.; Egland, Keith M.


    A welding torch includes a nozzle with a first welding wire guide configured to orient a first welding wire in a first welding wire orientation, and a second welding wire guide configured to orient a second welding wire in a second welding wire orientation that is non-coplanar and divergent with respect to the first welding wire orientation. A method of welding includes moving a welding torch with respect to a workpiece joint to be welded. During moving the welding torch, a first welding wire is fed through a first welding wire guide defining a first welding wire orientation and a second welding wire is fed through a second welding wire guide defining a second welding wire orientation that is divergent and non-coplanar with respect to the first welding wire orientation.

  2. Tensile Strength and Hardness Correlations with Microscopy in Friction welded Aluminium to Copper (United States)

    Satish, Rengarajan; Seshagiri Rao, Vaddi; Ananthapadmanaban, Dattaguru; Ravi, Balappa


    Aluminium and copper are good conductors of heat and electricity, copper being the better conductor, is a costly metal indeed. On the other hand, aluminium is cheap, easily available and also has a lower density than copper. Hence, worldwide efforts are being made to partially replace copper wire. Solid state welding should be used to join aluminium to copper. This is because the use of fusion welding results in brittle phases formed in the weld interface. One of the solid state welding techniques used for joining aluminium to copper is friction welding. In this paper, an attempt has been made to join aluminium to copper by friction welding by varying the friction welding parameters, namely friction pressure, upset pressure, burn-off length and speed of rotation of the workpiece. Nine different friction welding parameter combinations were used during welding in accordance with ASTM standards and results have been reported. Tensile strength and hardness tests were carried out for each parameter combination. Optimum friction welding parameter combination was identified with respect to tensile strength. Scanning Electron Microscopy and Electron dispersive spectroanalysis were obtained to identify modes of fracture and presence of intermetallic phases for each friction welding combination with the aim to narrow down friction welding parameters that give good properties on the whole.

  3. Studies of welded joints

    Directory of Open Access Journals (Sweden)

    J. M. Krupa


    Full Text Available Studies of a welded joint were described. The joint was made as a result of the reconstruction of a truss and one of the possible means to make a repair. The studies were of a simulation character and were targeted at the detection of welding defects and imperfections thatshould be eliminated in a real structure. A model was designed and on this model the tests and examinations were carried out. The modelwas made under the same conditions as the conditions adopted for repair. It corresponded to the real object in shape and dimensions, and in the proposed technique of welding and welding parameters. The model was composed of five plates joined together with twelve beads.The destructive and non-destructive tests were carried out; the whole structure and the respective welds were also examined visually. Thedefects and imperfections in welds were detected by surface methods of inspection, penetration tests and magnetic particle flaw detection.The model of the welded joint was prepared by destructive methods, a technique that would never be permitted in the case of a realstructure. For the investigations it was necessary to cut out the specimens from the welded joint in direction transverse to the weld run. The specimens were subjected to metallographic examinations and hardness measurements. Additionally, the joint cross-section was examined by destructive testing methods to enable precise determination of the internal defects and imperfections. The surface methods were applied again, this time to determine the severity of welding defects. The analysis has proved that, fabricated under proper conditions and with parameters of the welding process duly observed, the welded joint has good properties and repairs of this type are possible in practice.

  4. Welcome and introduction to symposium


    humanities, Symposium on Information and technology in the arts and; McLaughlin, Jeremy Lee; Matusiak, Krystyna; Hirsh, Sandra


    Welcome and introduction slides used for presentation at the Virtual Symposium on Information and Technology in the Arts and Humanities, held April 22 and 23, 2015. The Symposium was co-sponsored by the ASIS&T (Association for Information Science and Technology) Special Interest Group for Arts and Humanities (SIG AH) and the Special Interest Group for Visualization, Images, and Sound (SIG VIS).

  5. Robot welding process control (United States)

    Romine, Peter L.


    This final report documents the development and installation of software and hardware for Robotic Welding Process Control. Primary emphasis is on serial communications between the CYRO 750 robotic welder, Heurikon minicomputer running Hunter & Ready VRTX, and an IBM PC/AT, for offline programming and control and closed-loop welding control. The requirements for completion of the implementation of the Rocketdyne weld tracking control are discussed. The procedure for downloading programs from the Intergraph, over the network, is discussed. Conclusions are made on the results of this task, and recommendations are made for efficient implementation of communications, weld process control development, and advanced process control procedures using the Heurikon.

  6. Non Destructive Analysis of Fsw Welds using Ultrasonic Signal Analysis (United States)

    Pavan Kumar, T.; Prabhakar Reddy, P.


    Friction Stir Welding is an evolving metal joining technique and is mostly used in joining materials which cannot be easily joined by other available welding techniques. It is a technique which can be used for welding dissimilar materials also. The strength of the weld joint is determined by the way in which these material are mixing with each other, since we are not using any filler material for the welding process the intermixing has a significant importance. The complication with the friction stir welding process is that there are many process parameters which effect this intermixing process such as tool geometry, rotating speed of the tool, transverse speed etc., In this study an attempt is made to compare the material flow and weld quality of various weldments by changing the parameters. Ultrasonic signal Analysis is used to characterize the microstructure of the weldments. use of ultrasonic waves is a non destructive, accurate and fast way of characterization of microstructure. In this method the relationship between the ultrasonic measured parameters and microstructures are evaluated using background echo and backscattered signal process techniques. The ultrasonic velocity and attenuation measurements are dependent on the elastic modulus and any change in the microstructure is reflected in the ultrasonic velocity. An insight into material flow is essential to determine the quality of the weld. Hence an attempt is made in this study to know the relationship between tool geometry and the pattern of material flow and resulting weld quality the experiments are conducted to weld dissimilar aluminum alloys and the weldments are characterized using and ultra Sonic signal processing. Characterization is also done using Scanning Electron Microscopy. It is observed that there is a good correlation between the ultrasonic signal processing results and Scanning Electron Microscopy on the observed precipitates. Tensile tests and hardness tests are conducted on the

  7. Corrosion behavior of a welded stainless-steel orthopedic implant. (United States)

    Reclaru, L; Lerf, R; Eschler, P Y; Meyer, J M


    The corrosion behavior of combinations of materials used in an orthopedic implant: the spherical part (forged or forged and annealed) constituting the head, the weld (tungsten inert gas (TIG) or electron beam (EB) techniques), and the cylindrical part (annealed) constituting the shaft of a femoral prosthesis - has been investigated. Open-circuit potentials, potentiodynamic curves, Tafel slope, mixed potential theory and susceptibility to intergranular attack are electrochemical and chemical procedures selected for this work. Electrochemical measurements using a microelectrode have been made in the following zones: spherical part, cylindrical part, weld, and weld/sphere, and weld/shaft interfaces. To detect intergranular attack, the Strauss test has been used. At the interfaces, corrosion currents, measured (Icorr) and predicted (Icouple) are low, in the order of the pico- to nanoampere. The electrochemical behavior of the electron beam (EB) weld is better than that of the tungsten inert gas (TIG). Welds at interfaces can behave either anodically or cathodically. It is better if welds, which are sensitive parts of the femoral prosthesis, behave cathodically. In this way, the risk of starting localized corrosion (pitting, crevice or intergranular corrosion) from a galvanic couple, remains low. From this point of view, the sample with the EB weld offers the best behavior. All the other samples containing a TIG type of weld exhibit a less favorable behavior. The mechanical treatments (forged, and forged and annealed) of the steel sphere did not show any difference in the corrosion behavior. No intergranular corrosion has been observed at the weld/steel interface for unsensitized samples. With sensitized samples, however, a TIG sample has exhibited some localized intergranular corrosion at a distance of 500 microm along the weld/stainless steel (sphere) interface.

  8. Gas and RRR distribution in high purity Niobium EB welded in Ultra-High Vacuum (United States)

    Anakhov, S.; Singer, X.; Singer, W.; Wen, H.


    Electron beam (EB) welding in UHV (ultra-high vacuum, 10-5÷10-8 mbar) is applied in the standard fabrication of high gradient niobium superconducting radio frequency (SRF) cavities of TESLA design. The quality of EB welding is critical for cavity performance. Experimental data of gas content (H2, O2, N2) and RRR (residual resistivity ratio) measurements in niobium (Nb) welding seams are presented. EB welding in UHV conditions allow to preserve low gas content (1÷3 wt. ppm hydrogen and 5÷7 ppm oxygen and nitrogen), essential for high values of RRR — 350÷400 units. Gas content redistribution in the electron beam welded and heat affected region take place in the welding process. Correlation between gas solubility parameters, RRR and thermal conductivity are presented. Mechanisms of gas solubility in EB welding process are discussed.

  9. Characterization through nano indentation technique of mechanical properties of an aluminium alloy welded zone for hydrogen storage; Apport de la nanoindentation pour la caracterisation d'un cordon de soudure par faisceau d'electrons d'un reservoir d'hydrogene sous pression en alliage d'aluminium

    Energy Technology Data Exchange (ETDEWEB)

    Delobelle, P.; Perreux, D.; Russo, C. [Universite de Franche-Comte, Institut FEMTO-ST, UMR 6174, Depart. LMARC, 25 - Besancon (France); Meunier, E. [CEA Valduc (DRMN/SMCM/LCSi), 21 - Is-sur-Tille (France); Decamps, B. [Laboratoire de Chimie Metallurgique des Terres Rares, UPR 209, 94 - Vitry-Thiais, (France)


    In this study we use the nano indentation technique which is a powerful tool to characterise the mechanical properties of a welded bond. The Berkovich indentation has the advantage to test small material volumes compared to the conventional tensile tests. The welded process with electrons beam of hydrogen vessels induces different regions and the aim of this study is to characterize the differences of the mechanical properties of the different zones of the weld. To identify the stress-strain curves of the tested material, F.E. inverse method has been used. After treatment, for one pass, the hardness of the melted zone is greater than those of the base material and for the two passes, the hardness is still lower than those of the base material. The interface zones present a hardness which is always higher than those of the weld. A relation of the Hall-Petch type which correlates the evolution of the hardness with the zinc concentration and the grain size has been proposed. Moreover a relation between the normalized hardness and the hydrogen concentration CH has been found. The parameters of the stress-strain curves of the four regions; base material, interface, one and two passes melted zones, have been deduced. The identified laws are used in a F.E. model of a welded sphere to model its radial deformation under internal pressure loading. (authors)

  10. Modeling of plasma and thermo-fluid transport in hybrid welding (United States)

    Ribic, Brandon D.

    used to calculate plasma electrical conductivity. In this study, hybrid welding plasma temperatures, species densities, and electrical conductivities were determined using various heat source separation distances and arc currents using an analytical method coupled calculated plasma compositions. As a result of these studies heat transfer by convection was determined to be dominant during hybrid welding of steels. The primary driving forces affecting hybrid welding fluid flow are the surface tension gradient and electromagnetic force. Fiber laser weld depth showed a negligible change when increasing the (0.16 %C, 1.46 %Mn) mild steel sulfur concentration from 0.006 wt% to 0.15 wt%. Increasing the dissolved oxygen content in weld pool from 0.0038 wt% to 0.0257 wt% increased the experimental weld depth from 9.3 mm to 10.8 mm. Calculated partial pressure of carbon monoxide increased from 0.1 atm to 0.75 atm with the 0.0219 wt% increase in dissolved oxygen in the weld metal and may explain the increase in weld depth. Nd:YAG laser/GTA hybrid welding plasma temperatures were calculated to be approximately between 7927 K and 9357 K. Increasing the Nd:YAG laser/GTA hybrid welding heat source separation distance from 4 mm to 6 mm reduced plasma temperatures between 500 K and 900 K. Hybrid welding plasma total electron densities and electrical conductivities were on the order of 1 x 1022 m-3 and 3000 S m-1, respectively.

  11. Swelling behavior of welded type 316 stainless steel and its improvement (United States)

    Sawai, T.; Fukai, K.; Kodaira, T.; Nishida, T.; Nayama, M.; Hishinuma, A.


    Type 316 stainless steel was electron beam welded with titanium foil insertion. The concentration of introduced titanium in the weld metal was 0.1, 0.3 and 0.6 wt% corresponding to the inserted foil thickness of 10, 30 and 60 μm, respectively. All the weld joint showed good mechanical performance. The swelling resistance of the weld metal is effectively improved by the introduced titanium. Although inhomogeneous distribution of titanium makes it difficult to estimate the extent of the improvement quantitatively, the results suggest the applicability of this method to Ti-modified 316 stainless steel, where weld metal is already reported to show reduced swelling resistance.

  12. Measuring weld heat to evaluate weld integrity

    Energy Technology Data Exchange (ETDEWEB)

    Schauder, V., E-mail: [HKS-Prozesstechnik GmbH, Halle (Germany)


    Eddy current and ultrasonic testing are suitable for tube and pipe mills and have been used for weld seam flaw detection for decades, but a new process, thermography, is an alternative. By measuring the heat signature of the weld seam as it cools, it provides information about weld integrity at and below the surface. The thermal processes used to join metals, such as plasma, induction, laser, and gas tungsten arc welding (GTAW), have improved since they were developed, and they get better with each passing year. However, no industrial process is perfect, so companies that conduct research in flaw detection likewise continue to develop and improve the technologies used to verify weld integrity: ultrasonic testing (UT), eddy current testing (ET), hydrostatic, X-ray, magnetic particle, and liquid penetrant are among the most common. Two of these are used for verifying the integrity of the continuous welds such as those used on pipe and tube mills: UT and ET. Each uses a transmitter to send waves of ultrasonic energy or electrical current through the material and a receiver (probe) to detect disturbances in the flow. The two processes often are combined to capitalize on the strengths of each. While ET is good at detecting flaws at or near the surface, UT penetrates the material, detecting subsurface flaws. One drawback is that sound waves and electrical current waves have a specific direction of travel, or an alignment. A linear defect that runs parallel to the direction of travel of the ultrasonic sound wave or a flaw that is parallel to the coil winding direction of the ET probe can go undetected. A second drawback is that they don't detect cold welds. An alternative process, thermography, works in a different fashion: It monitors the heat of the material as the weld cools. Although it measures the heat at the surface, the heat signature provides clues about cooling activity deep in the material, resulting in a thorough assessment of the weld's integrity It

  13. Fine welding with lasers. (United States)

    MacLellan, D


    The need for micro joining metallic alloys for surgical instruments, implants and advanced medical devices is driving a rapid increase in the implementation of laser welding technology in research, development and volume production. This article discusses the advantages of this welding method and the types of lasers used in the process.

  14. Laser Welding in Space (United States)

    Workman, Gary L.; Kaukler, William F.


    Solidification type welding process experiments in conditions of microgravity were performed. The role of convection in such phenomena was examined and convective effects in the small volumes obtained in the laser weld zone were observed. Heat transfer within the weld was affected by acceleration level as indicated by the resulting microstructure changes in low gravity. All experiments were performed such that both high and low gravity welds occurred along the same weld beam, allowing the effects of gravity alone to be examined. Results indicate that laser welding in a space environment is feasible and can be safely performed IVA or EVA. Development of the hardware to perform the experiment in a Hitchhiker-g platform is recomended as the next step. This experiment provides NASA with a capable technology for welding needs in space. The resources required to perform this experiment aboard a Shuttle Hitchhiker-pallet are assessed. Over the four year period 1991 to 1994, it is recommended that the task will require 13.6 manyears and $914,900. In addition to demonstrating the technology and ferreting out the problems encountered, it is suggested that NASA will also have a useful laser materials processing facility for working with both the scientific and the engineering aspects of materials processing in space. Several concepts are also included for long-term optimization of available solar power through solar pumping solid state lasers directly for welding power.

  15. DC arc weld starter (United States)

    Campiotti, Richard H.; Hopwood, James E.


    A system for starting an arc for welding uses three DC power supplies, a high voltage supply for initiating the arc, an intermediate voltage supply for sustaining the arc, and a low voltage welding supply directly connected across the gap after the high voltage supply is disconnected.


    Energy Technology Data Exchange (ETDEWEB)

    Bruemmer, Stephen M.; Toloczko, Mychailo B.; Olszta, Matthew J.; Seffens, Rob J.; Efsing, Pal G.


    Defect distributions have been documented by optical metallography, scanning electron microscopy and electron backscatter diffraction in alloy 152 and 52 mockups welds, alloy 52 and 52M overlay mockups and an alloy 52M inlay. Primary defects were small cracks at grain boundaries except for more extensive cracking in the dilution zone of an alloy 52 overlay on 304SS. Detailed characterizations of the dilution zone cracks were performed by analytical transmission electron microscopy identifying grain boundary titanium-nitride precipitation associated with the intergranular separations. I. INTRODUCTION Weldments continue to be a primary location of stress-corrosion cracking (SCC) in light-water reactor systems. While problems related to heat-affected-zone (HAZ) sensitization and intergranular (IG) SCC of austenitic stainless alloys in boiling-water reactors (BWRs) have been significantly reduced, SCC has now been observed in HAZs of non-sensitized materials and in dissimilar metal welds where Ni-base alloy weld metals are used. IGSCC in weld metals has been observed in both BWRs and pressurized water reactors (PWRs) with recent examples for PWR pressure vessel penetrations producing the most concern. This has led to the replacement of alloy 600/182/82 welds with higher Cr, more corrosion-resistant replacement materials (alloy 690/152/52/52M). Complicating this issue has been a known susceptibility to cracking during welding [1-7] of these weld metals. There is a critical need for an improved understanding of the weld metal metallurgy and defect formation in Ni-base alloy welds to effectively assess long-term performance. A series of macroscopic to microscopic examinations were performed on available mockup welds made with alloy 52 or alloy 152 plus selected overlay and inlay mockups. The intent was to expand our understanding of weld metal structures in simulated LWR service components with a focus on as-welded defects. Microstructural features, defect distributions

  17. Microstructure development of welding joints in high Cr ferritic steels

    Energy Technology Data Exchange (ETDEWEB)

    Kubushiro, Keiji; Takahashi, Satoshi; Morishima, Keiko [IHI Corporation (Japan). Research Lab.


    Creep failure in high Cr ferritic steels welding joints are Type IV failure. Type IV-failure was ruptured in fine grained region of heat affected zone, microstructure and phase transformation process at welding in fine grained region were very important to clarify. Microstructure difference of heat affected zone was investigated in Gr.91, Gr.92, Gr.122 welding joint. The fraction of 60 degree block boundary, packet boundary, random boundary (including prior gamma boundary) length was compared in three ferritic steels by EBSP(Electron Backscatter Diffraction Pattern) analysis. HAZ was almost fully martensite phase in Gr.122 weld joint. On the other hand, HAZ in Gr.91 welding joint were some equiaxial grain and martensite structure. (orig.)

  18. Microstructural Aspects of Bifocal Laser Welding of Trip Steels

    Directory of Open Access Journals (Sweden)

    Grajcar A.


    Full Text Available This work is concerned with comparative tests involving single-spot and twin-spot laser welding of thermomechanically rolled TRIP steel. The welding tests were carried out using keyhole welding and a solid state laser. In the case of twin-spot laser beam welding, the power distribution of beams was 50%:50%. The changes in macro- and microstructures were investigated using light and scanning electron microscopy. Three main zones subjected to the tests included the fusion zone, the heat affected zone and the intercritical heat affected zone (transition zone between the base material and the HAZ. Special attention was paid to the effect of various thermal cycles on the microstructure of each zone and on martensite morphology. The tests involved hardness measurements carried out in order to investigate the effect of different microstructures on mechanical properties of welds.

  19. Gas tungsten arc welding of vanadium alloys with impurity control (United States)

    Grossbeck, M. L.; King, J. F.; Nagasaka, T.; David, S. A.


    Gas tungsten arc welding in vanadium alloys is controlled by interstitial impurities. Techniques have been developed to weld V-4Cr-4Ti in a high-purity argon atmosphere resulting in a DBTT of -20 °C. The atmosphere was controlled by a Zr-Al getter which is activated at high temperature to obtain a clean surface then cooled and allowed to absorb hydrogen and oxygen impurities. Through the use of low-oxygen base metal and high-purity weld filler wire, a DBTT of -145 °C was obtained. Experiments using electron beam welding have shown that grain size also has an important effect on weld ductility. Introduction of nitrogen and yttrium has been used to study their effect on grain size. Using a combination of atmosphere control, alloy purity control, and grain size control, it is anticipated that V-Cr-Ti alloys will be weldable in field conditions.

  20. Simulation of the welding of irradiated materials

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Hua Tay


    Helium was uniformly implanted using the ''tritium trick'' technique to levels of 0.18, 2.5, 27, 105 and 256 atomic part per million (appm) for type 316 stainless steel, and 0.3 and 1 appm for Sandvik HT-9 (12 Cr-1MoVW). Both full penetration as well as partial penetration welds were then produced on control and helium-containing materials using the autogenous gas tungsten arc (GTA) welding process under full constraint conditions. For full penetration welds, both materials were successfully welded when they contained less than 0.3 appm helium. However, welds of both materials, when containing greater than 1 appm helium, were found to develop cracks during cooling of the weld. Transmission and scanning electron microscopy indicated that the HAZ cracking was caused by the growth and coalescence of grain boundary (GB) helium bubbles. This cracking occurred as a result of the combination of high temperatures and high shrinkage tensile stresses. The cracking in the fusion zone was found to result from the precipitation of helium along dendrite interfaces. A model based on the kinetics of diffusive cavity growth is presented to explain the observed results. The model proposes a helium bubble growth mechanism which leads to final intergranular rupture in the heat-affected zone. Results of the present study demonstrate that the use of conventional fusion welding techniques to repair materials degraded by exposure to irradiation environments may be difficult if the irradiation results in the generation of helium equal to or greater than 1 appm.

  1. OGRS2012 Symposium Proceedings


    Ertz, Olivier; Joost, Stéphane; Tonini, Marj


    Do you remember the Open Source Geospatial Research and Education Symposium (OGRS) in Nantes? "Les Machines de l’Île", the Big Elephant, the "Storm Boat" with Claramunt, Petit et al. (2009), and "le Biniou et la Bombarde"? A second edition of OGRS was promised, and that promise is now fulfilled in OGRS 2012, Yverdon-les-Bains, Switzerland, October 24-26, 2012. OGRS is a meeting dedicated to sharing knowledge, new solutions, methods, practices, ideas and trends in the field of geospatial infor...

  2. Effect of Interfacial Reaction on the Mechanical Performance of Steel to Aluminum Dissimilar Ultrasonic Spot Welds (United States)

    Xu, Lei; Wang, Li; Chen, Ying-Chun; Robson, Joe D.; Prangnell, Philip B.


    The early stages of formation of intermetallic compounds (IMC) have been investigated in dissimilar aluminum to steel welds, manufactured by high power (2.5 kW) ultrasonic spot welding (USW). To better understand the influence of alloy composition, welds were produced between a low-carbon steel (DC04) and two different aluminum alloys (6111 and 7055). The joint strengths were measured in lap shear tests and the formation and growth behavior of IMCs at the weld interface were characterized by electron microscopy, for welding times from 0.2 to 2.4 seconds. With the material combinations studied, the η (Fe2Al5) intermetallic phase was found to form first, very rapidly in the initial stage of welding, with a discontinuous island morphology. Continuous layers of η and then θ (FeAl3) phase were subsequently seen to develop on extending the welding time to greater than 0.7 second. The IMC layer formed in the DC04-AA7055 combination grew thicker than for the DC04-AA6111 welds, despite both weld sets having near identical thermal histories. Zinc was also found to be dissolved in the IMC phases when welding with the AA7055 alloy. After post-weld aging of the aluminum alloy, fracture in the lap shear tests always occurred along the joint interface; however, the DC04-AA6111 welds had higher fracture energy than the DC04-AA7055 combination.

  3. Effect of electrode and weld current on the physical and mechanical properties of cast iron welding (United States)

    Chamim, M.; Triyono, Diharjo, Kuncoro


    Metal casting industry will repair the products are defective. The repair process is often done using a Shielded Metal Arc Welding (SMAW). Preheat and post-weld heat treatment method can overcome the problem of welding cast iron. However, many of the local foundry industry does not use this method. The main problem of the method relates to the problem of cost and process. The results of testing Scanning Electron Microscopy (SEM), gray cast iron welding seen to have an important problem in the PMZ and HAZ. Hard and brittle phase formations during solidification process and after solidification formation eutectoid is carbide and martensite. The formation of martensite and carbides is caused by the high carbon content of cast iron. Consumable electrode with a nickel base material used for the welding process without preheating and PWHT methods. Nickel as an austenite stabilizer can pick up the carbon, so that the hard phase PMZ area can be reduced. Variations electric current used to get good heat input in the welding area so that nickel can diffuse well.

  4. Welding method, and welding device for use therein, and method of analysis for evaluating welds

    NARCIS (Netherlands)

    Aendenroomer, A.J.; Den Ouden, G.; Xiao, Y.H.; Brabander, W.A.J.


    Described is a method of automatically welding pipes, comprising welding with a pulsation welding current and monitoring, by means of a sensor, the variations occurring in the arc voltage caused by weld pool oscillations. The occurrence of voltage variations with only frequency components below 100

  5. Thermoplastic welding apparatus and method (United States)

    Matsen, Marc R.; Negley, Mark A.; Geren, William Preston; Miller, Robert James


    A thermoplastic welding apparatus includes a thermoplastic welding tool, at least one tooling surface in the thermoplastic welding tool, a magnetic induction coil in the thermoplastic welding tool and generally encircling the at least one tooling surface and at least one smart susceptor in the thermoplastic welding tool at the at least one tooling surface. The magnetic induction coil is adapted to generate a magnetic flux field oriented generally parallel to a plane of the at least one smart susceptor.

  6. Laser forming and welding processes

    CERN Document Server

    Yilbas, Bekir Sami; Shuja, Shahzada Zaman


    This book introduces model studies and experimental results associated with laser forming and welding such as laser induced bending, welding of sheet metals, and related practical applications. The book provides insight into the physical processes involved with laser forming and welding. The analytical study covers the formulation of laser induced bending while the model study demonstrates the simulation of bending and welding processes using the finite element method. Analytical and numerical solutions for laser forming and welding problems are provided.

  7. Material Properties of Laser-Welded Thin Silicon Foils

    Directory of Open Access Journals (Sweden)

    M. T. Hessmann


    Full Text Available An extended monocrystalline silicon base foil offers a great opportunity to combine low-cost production with high efficiency silicon solar cells on a large scale. By overcoming the area restriction of ingot-based monocrystalline silicon wafer production, costs could be decreased to thin film solar cell range. The extended monocrystalline silicon base foil consists of several individual thin silicon wafers which are welded together. A comparison of three different approaches to weld 50 μm thin silicon foils is investigated here: (1 laser spot welding with low constant feed speed, (2 laser line welding, and (3 keyhole welding. Cross-sections are prepared and analyzed by electron backscatter diffraction (EBSD to reveal changes in the crystal structure at the welding side after laser irradiation. The treatment leads to the appearance of new grains and boundaries. The induced internal stress, using the three different laser welding processes, was investigated by micro-Raman analysis. We conclude that the keyhole welding process is the most favorable to produce thin silicon foils.

  8. NIC symposium 2010. Proceedings

    Energy Technology Data Exchange (ETDEWEB)

    Muenster, Gernot [Muenster Univ. (Germany). Inst. fuer Theoretische Physik 1; Wolf, Dietrich [Duisburg-Essen Univ., Duisburg (Germany). Fakultaet fuer Physik; Kremer, Manfred (eds.) [Forschungszentrum Juelich GmbH (DE). Juelich Supercomputing Centre (JSC)


    The fifth NIC-Symposium gave an overview of the activities of the John von Neumann Institute for Computing (NIC) and of the results obtained in the last two years by research groups supported by the NIC. The large recent progress in supercomputing is highlighted by the fact that the newly installed Blue Gene/P system in Juelich - with a peak performance of 1 Petaflop/s - currently ranks number four in the TOP500 list. This development opens new dimensions in simulation science for researchers in Germany and Europe. NIC - a joint foundation of Forschungszentrum Juelich, Deutsches Elektronen-Synchrotron (DESY) and Gesellschaft fuer Schwerionenforschung (GSI) - supports with its members' supercomputer facilities about 130 research groups at universities and national labs working on computer simulations in various fields of science. Fifteen invited lectures covered selected topics in the following fields: Astrophysics Biophysics Chemistry Elementary Particle Physics Condensed Matter Materials Science Soft Matter Science Environmental Research Hydrodynamics and turbulence Plasma Physics Computer Science The talks are intended to inform a broad audience of scientists and the interested public about the research activities at NIC. The proceedings of the symposium cover projects that have been supported by the IBM supercomputers JUMP and IBM Blue Gene/P in Juelich and the APE topical computer at DESY-Zeuthen in an even wider range than the lectures.

  9. Symposium Gyro Technology 1997

    Energy Technology Data Exchange (ETDEWEB)

    Sorg, H. [ed.] [Stuttgart Univ. (Germany). Inst. A fuer Mechanik


    This volume includes the twenty papers which were presented at the Symposium Gyro Technology 1997. The subjects that have been treated during the symposium were as follows: Performance and design of silicon micromachined gyro; improved rate gyroscope designs designated for fabrication by modern deep silicon etching; micromechanical vibratory rate gyroscopes fabricated in conventional CMOS; error modelling of silicon angular rate sensor; a capacitive accelerometer as an example for surface micromachined inertial sensors; initial production results of a new family of fiber optic gyroscopes; dual-axis multiplexed open loop fiber optic gyroscope; flattely supported vibratory gyro-sensor using a Trident-type tuning fork resonator; innovative mechanizations to optimize inertial sensors for high or low rate operations; design of a planar vibratory gyroscope using electrostatic actuation and electromanetic detection; fiber optic gyro based land navigation system; FOG AHRS and AHRS/GPS navigation system: the low cost solution; GPS/GLONASS/INS-navigation (GLOGINAV); small-sized integrated system of the sea mobile objects attitude and navigation; concepts for hybrid positioning; preliminary results from a large ring laser gyroscope for fundamental physics and geophysics; a `sense of balance` - AHRS with low-cost vibrating-gyroscopes for medical diagnostics; application of strapdown inertial systems of orientation and navigation in intrapipe moving diagnostic apparatus; investigation of a digital readout system for laser gyro; the use of angular rate multiple integrals as input signals for strapdown attitude algorithms. (AKF)

  10. International Evoked Potentials Symposium

    CERN Document Server


    The past decade has seen great progress in the measurement of evoked potentials in man; a steady increase in our understanding of their charac­ teristics, their origins and their usefulness; and a growing application in the field of clinical diagnosis. The topic is a truly multidisciplinary one. Important research contributions have been made by workers of many different backgrounds and clinical applications span the specialities. This book represents a revised and updated version of the work originally presented at the international evoked potential symposium held in Nottingham 4-6 1978. The Nottingham Symposium provided a forum for a state-of-the-art discussion amongst workers from many different disciplines and from many different countries. For each major topic in the field an expert review set the scene for discussion of current research presentations. This format is retained in the book: the chapters in Part A provide the context in which the research presented in Part B is set. The task of selecting m...

  11. 7th International Fermi Symposium (United States)


    The two Fermi instruments have been surveying the high-energy sky since August 2008. The Large Area Telescope (LAT) has discovered more than three thousand gamma-ray sources and many new source classes, bringing the importance of gamma-ray astrophysics to an ever-broadening community. The LAT catalog includes supernova remnants, pulsar wind nebulae, pulsars, binary systems, novae, several classes of active galaxies, starburst galaxies, normal galaxies, and a large number of unidentified sources. Continuous monitoring of the high-energy gamma-ray sky has uncovered numerous outbursts from a wide range of transients. Fermi LAT's study of diffuse gamma-ray emission in our Galaxy revealed giant bubbles, as well as an excess of gamma-rays from the Galactic center region, both observations have become exciting puzzles for the astrophysics community. The direct measurement of a harder-than- expected cosmic-ray electron spectrum may imply the presence of nearby cosmic-ray accelerators. LAT data have provided stringent constraints on new phenomena such as supersymmetric dark-matter annihilations as well as tests of fundamental physics. The full reprocessing of the entire mission dataset with Pass 8 includes improved event reconstruction, a wider energy range, better energy measurements, and significantly increased effective area, all them boosting the discovery potential and the ability to do precision observations with LAT. The Gamma-ray Burst Monitor (GBM) continues to be a prolific detector of gamma-ray transients: magnetars, solar flares, terrestrial gamma-ray flashes and gamma-ray bursts at keV to MeV energies, complementing the higher energy LAT observations of those sources in addition to providing valuable science return in their own right. All gamma-ray data are made immediately available at the Fermi Science Support Center ( These publicly available data and Fermi analysis tools have enabled a large number of important studies. We

  12. Welding processes handbook

    CERN Document Server

    Weman, Klas


    Deals with the main commercially significant and commonly used welding processes. This title takes the student or novice welder through the individual steps involved in each process in an easily understood way. It covers many of the requirements referred to in European Standards including EN719, EN 729, EN 729 and EN 287.$bWelding processes handbook is a concise, explanatory guide to the main commercially significant and commonly-used welding processes. It takes the novice welder or student through the individual steps involved in each process in a clear and easily understood way. It is intended to provide an up-to-date reference to the major applications of welding as they are used in industry. The contents have been arranged so that it can be used as a textbook for European welding courses in accordance with guidelines from the European Welding Federation. Welding processes and equipment necessary for each process are described so that they can be applied to all instruction levels required by the EWF and th...

  13. Characterization of the mechanical properties and structural integrity of T-welded connections repaired by grinding and wet welding

    Energy Technology Data Exchange (ETDEWEB)

    Terán, G., E-mail: [Instituto Mexicano del Petróleo, Eje central Lázaro Cárdenas 152, Col. San Bartolo Atepehuacan, México D.F. CP 07730, México (Mexico); Cuamatzi-Meléndez, R., E-mail: [Instituto Mexicano del Petróleo, Eje central Lázaro Cárdenas 152, Col. San Bartolo Atepehuacan, México D.F. CP 07730, México (Mexico); Albiter, A., E-mail: [Instituto Mexicano del Petróleo, Eje central Lázaro Cárdenas 152, Col. San Bartolo Atepehuacan, México D.F. CP 07730, México (Mexico); Maldonado, C., E-mail: [Instituto de Investigaciones Metalúrgicas, UMSNH, PO Box 52-B, 58000, México (Mexico); Bracarense, A.Q., E-mail: [UFMG Departamento de Engeharia Mecánica Belo Horizonte, MG (Brazil)


    This paper presents an experimental methodology to characterize the structural integrity and mechanical properties of repaired T-welded connections using in fixed offshore structures. Grinding is employed to remove localized damage like cracking and corrosion and subsequent wet welding can be used to fill the grinded material. But it is important to define the grinding depth and profile in order to maintain structural integrity during the repair. Therefore, in this work different grinding depths were performed, for damage material removal, at the weld toe of the T-welded connections. The grinding was filled by wet welding in a hyperbaric chamber, simulating three different water depths: 50 m, 70 m and 100 m. The electrodes were coated with vinilic varnish, which is cheap and easy to apply. The characterization of the mechanical properties of the T-welded connections was done with standard tensile, hardness and Charpy tests; microstructure and porosity analysis were also performed. The samples were obtained from the welded connections in regions of the wet weld beads. The test results were compared with the mechanical properties of the T-welded connections welded in air conditions performed by other authors. The results showed that the wet welding technique performed in this work produced good mechanical properties of the repaired T-welded connection. The mechanical properties, measured in wet conditions, for 6 mm grinding depth, were similar for the 3 different water depths measured in air conditions. But for 10 mm grinding depth, the values of the mechanical properties measured in wet conditions were quite lower than that for air conditions for the 3 water depths. However a porosity analysis, performed with a Scanning Electronic Microscopy (SEM), showed that the level of porosity in the resulted wet weld beads is in the range of that published in the literature and some samples revealed lower level of porosity. The main resulting microstructure was polygonal

  14. Proceedings Forest & Field Fuels Symposium

    Energy Technology Data Exchange (ETDEWEB)



    The purpose of the symposium is to examine two specific renewable resources, forest and field fuels, to pinpoint areas where funding of RD&D would be effective in expanding their marketability and use as substitutes for imported oil.

  15. Fourth symposium on macrocyclic compounds

    Energy Technology Data Exchange (ETDEWEB)

    Christensen, J. J.; Izatt, R. M.


    Both theoretical and experimental aspects of the properties and behavior of synthetic and naturally occurring macrocyclic compounds are covered in this symposium. This document contains abstracts of the papers. (DLC)

  16. Effect of Welding Parameters on Microstructure and Mechanical Properties of Cast Fe-40Al Alloy

    Directory of Open Access Journals (Sweden)

    Osman Torun


    Full Text Available Friction welding of cast Fe-40Al alloy was carried out at 1000 rmp for various friction times, friction pressures, and forging pressures. The microstructures of the interface of welded samples were analyzed by optical and scanning electron microscopy (SEM. Micrographs demonstrated that excellent welding formed continuously along the interface, except for samples welded for 3 s. Chemical compositions of the interface of the friction welded samples and of the fractured surface of all the specimens were determined using energy dispersive spectroscopy (EDS. After the welding process, shear tests were applied to the welded samples to determine the shear strength of joints. Test results indicated that the maximum shear strength was 469.5 MPa.

  17. Experimental study of hot cracking at circular welding joints of 42CrMo steel (United States)

    Zhang, Yan; Chen, Genyu; Chen, Binghua; Wang, Jinhai; Zhou, Cong


    The hot cracking at circular welding joints of quenched and tempered 42CrMo steel were studied. The flow of the molten pool and the solidification process of weld were observed with a high-speed video camera. The information on the variations in the weld temperature was collected using an infrared (IR) thermal imaging system. The metallurgical factors of hot cracking were analyzed via metallographic microscope and scanning electron microscope (SEM). The result shows that leading laser laser-metal active gas (MAG) hybrid welding process has a smaller solid-liquid boundary movement rate (VSL) and a smaller solid-liquid boundary temperature gradient (GSL) compared with leading arc laser-MAG hybrid welding process and laser welding process. Additionally, the metal in the molten pool has superior permeability while flowing toward the dendritic roots and can compensate for the inner-dendritic pressure balance. Therefore, leading laser laser-MAG hybrid welding process has the lowest hot cracking susceptibility.

  18. Thermal stir welding process (United States)

    Ding, R. Jeffrey (Inventor)


    A welding method is provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  19. Thermal stir welding apparatus (United States)

    Ding, R. Jeffrey (Inventor)


    A welding method and apparatus are provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  20. Solar array welding developement (United States)

    Elms, R. V., Jr.


    The present work describes parallel gap welding as used for joining solar cells to the cell interconnect system. Sample preparation, weldable cell parameter evaluation, bond scheduling, bond strength evaluation, and bonding and thermal shock tests are described. A range of weld schedule parameters - voltage, time, and force - can be identified for various cell/interconnect designs that will provide adequate bond strengths and acceptably small electrical degradation. Automation of solar array welding operations to a significant degree has been achieved in Europe and will be receiving increased attention in the U.S. to reduce solar array fabrication costs.

  1. Review of Welding Terminology

    Directory of Open Access Journals (Sweden)

    Angelika Petrėtienė


    Full Text Available The paper discusses welding terms in accordance with the Lithuanian standard LST EN 1792 „Welding. The multilingual list of welding terms and similar processes”, „The Russian–Lithuanian dictionary of the terms of mechanical engineering technology and welding“ and the examples from postgraduates‘ final works. It analyses the infringement of lexical, word-building and morphological rules. First-year students should already be familiar with the standardized terms of their speciality. More active propagation of the terms should help to avoid terminology mistakes in various scientific spheres.

  2. Higgs Fest Symposium part3

    CERN Multimedia

    Uppsala University


    On the 27 September Uppsala University organized a Higgs Fest Symposium in the State Hall of the Uppsala Castle with a program as outlined in the attached document with, as highlights, presentations by Fabiola Gianotti ( third speaker in the first of the three videos) and Noble prize Frank Wilczek (in the second video). We had some 700 persons, among those 4 school classes, attending the Symposium!

  3. Higgs fest symposium part 2

    CERN Multimedia

    Uppsala University


    On the 27 September Uppsala University organized a Higgs Fest Symposium in the State Hall of the Uppsala Castle with a program as outlined in the attached document with, as highlights, presentations by Fabiola Gianotti ( third speaker in the first of the three videos) and Noble prize Frank Wilczek (in the second video). We had some 700 persons, among those 4 school classes, attending the Symposium!

  4. Higgs Fest symposium part 1

    CERN Multimedia

    Uppsala University


    On the 27 September Uppsala University organized a Higgs Fest Symposium in the State Hall of the Uppsala Castle with a program as outlined in the attached document with, as highlights, presentations by Fabiola Gianotti ( third speaker in the first of the three videos) and Noble prize Frank Wilczek (in the second video). We had some 700 persons, among those 4 school classes, attending the Symposium!

  5. Dissimilar steel welding and overlay covering with nickel based alloys using SWAM (Shielded Metal Arc Welding) and GTAW (Gas Tungsten Arc Welding) processes in the nuclear industry

    Energy Technology Data Exchange (ETDEWEB)

    Arce Chilque, Angel Rafael [Centro Tecnico de Engenharia e Inovacao Empresarial Ltda., Belo Horizonte, MG (Brazil); Bracarense, Alexander Queiroz; Lima, Luciana Iglesias Lourenco [Federal University of Minas Gerais (UFMG), Belo Horizonte, MG (Brazil); Quinan, Marco Antonio Dutra; Schvartzman, Monica Maria de Abreu Mendonca [Nuclear Technology Development Centre (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil); Marconi, Guilherme [Federal Center of Technological Education (CEFET-MG), Belo Horizonte, MG (Brazil)


    This work presents the welding of dissimilar ferritic steel type A508 class 3 and austenitic stainless steel type AISI 316 L using Inconel{sup R} 600 (A182 and A82) and overlay covering with Inconel{sup R} 690 (A52) as filler metal. Dissimilar welds with these materials without defects and weldability problems such as hot, cold, reheat cracking and Ductility Dip Crack were obtained. Comparables mechanical properties to those of the base metal were found and signalized the efficiency of the welding procedure and thermal treatment selected and used. This study evidences the importance of meeting compromised properties between heat affected zone of the ferritic steel and the others regions presents in the dissimilar joint, to elaborate the dissimilar metal welding procedure specification and weld overlay. Metallographic studies with optical microscopy and Vickers microhardness were carried out to justified and support the results, showing the efficiency of the technique of elaboration of dissimilar metal welding procedure and overlay. The results are comparables and coherent with the results found by others. Some alternatives of welding procedures are proposed to attain the efficacy. Further studies are proposed like as metallographic studies of the fine microstructure, making use, for example, of scanning electron microscope (SEM adapted with an EDS) to explain looking to increase the resistance to primary water stress corrosion (PWSCC) in nuclear equipment. (author)

  6. Symposium energy plants 2007; Symposium Energiepflanzen 2007

    Energy Technology Data Exchange (ETDEWEB)



    Within the meeting ''Symposium energy plants 2007'', held at 24th to 25th October, 2007, in Berlin (Federal Republic of Germany), the following lectures were held: (a) Energy plants - contribution to the resources protection and climatic protection as well as to the income safety in the agriculture (Gert Lindemann); (b) State of the art and potentials of utilization of biomass in the Federal Republic of Germany (Martin Kaltschmitt); (c) Requirements at the production of energy plants from the view of the nature protection and environmental protection (Florian Schoene); (d) Support of projects as a contribution for the optimization of cultivation of energy-plants (Andreas Schuette); (e) Development and comparison of optimized cultivation systems for the production of energy plants (Armin Vetter); (f) Country co-operation biomass for SunFuel registered (Martin Lohrmann); (g) Location comparisons to the secondary culture use system (Reinhold Stuelpnagel); (h) field fodder grasses as substrate to biogas (Matthias Benke); (i) Strategies of KWS within the range of cultivation of energy plants (Hinrich Harling); (j) Strategies of the seed union within the range of cultivation of energy plants (Heinrich Wortmann); (k) Sunflowers and rye plants as a substrate for biogas (Volker Hahn); (l) Sorghumarten - sorts and origins comparison (Albrecht Roller); (m) ecological accompanying research to the cultivation of energy plants (Johannes Hufnagel); (n) Strategies for the nature-compatible supply of biomass (Alois Heissenhuber); (o) Renewable raw materials as an option for nature protection (Peter Heck); (p) Rapidly growing species of trees - solutions and problems (Martin Hoffmann); (q) 'Kurzumtriebsplantages' in Sweden (Martin Weih); (r) Agro forest systems as an option in the generation of biomass (Bernd Uwe Schneider); (s) Economical evaluation of different cultivation systems (Friedrich Kuhlmann, Thore Toews); (t) Energy plants as a challenge in

  7. Hybrid laser-arc welding

    DEFF Research Database (Denmark)

    Hybrid laser-arc welding (HLAW) is a combination of laser welding with arc welding that overcomes many of the shortfalls of both processes. This important book gives a comprehensive account of hybrid laser-arc welding technology and applications. The first part of the book reviews...... the characteristics of the process, including the properties of joints produced by hybrid laser-arc welding and ways of assessing weld quality. Part II discusses applications of the process to such metals as magnesium alloys, aluminium and steel as well as the use of hybrid laser-arc welding in such sectors as ship...... building and the automotive industry. With its distinguished editor and international team of contributors, Hybrid laser-arc welding, will be a valuable source of reference for all those using this important welding technology. Professor Flemming Ove Olsen works in the Department of Manufacturing...

  8. Lithium-assisted electrochemical welding in silicon nanowire battery electrodes. (United States)

    Karki, Khim; Epstein, Eric; Cho, Jeong-Hyun; Jia, Zheng; Li, Teng; Picraux, S Tom; Wang, Chunsheng; Cumings, John


    From in situ transmission electron microscopy (TEM) observations, we present direct evidence of lithium-assisted welding between physically contacted silicon nanowires (SiNWs) induced by electrochemical lithiation and delithiation. This electrochemical weld between two SiNWs demonstrates facile transport of lithium ions and electrons across the interface. From our in situ observations, we estimate the shear strength of the welded region after delithiation to be approximately 200 MPa, indicating that a strong bond is formed at the junction of two SiNWs. This welding phenomenon could help address the issue of capacity fade in nanostructured silicon battery electrodes, which is typically caused by fracture and detachment of active materials from the current collector. The process could provide for more robust battery performance either through self-healing of fractured components that remain in contact or through the formation of a multiconnected network architecture. © 2012 American Chemical Society

  9. [The Spectral Analysis of Laser-Induced Plasma in Laser Welding with Various Protecting Conditions]. (United States)

    Du, Xiao; Yang, Li-jun; Liu, Tong; Jiao, Jiao; Wang, Hui-chao


    The shielding gas plays an important role in the laser welding process and the variation of the protecting conditions has an obvious effect on the welding quality. This paper studied the influence of the change of protecting conditions on the parameters of laser-induced plasma such as electron temperature and electron density during the laser welding process by designing some experiments of reducing the shielding gas flow rate step by step and simulating the adverse conditions possibly occurring in the actual Nd : YAG laser welding process. The laser-induced plasma was detected by a fiber spectrometer to get the spectral data. So the electron temperature of laser-induced plasma was calculated by using the method of relative spectral intensity and the electron density by the Stark Broadening. The results indicated that the variation of protecting conditions had an important effect on the electron temperature and the electron density in the laser welding. When the protecting conditions were changed, the average electron temperature and the average electron density of the laser-induced plasma would change, so did their fluctuation range. When the weld was in a good protecting condition, the electron temperature, the electron density and their fluctuation were all low. Otherwise, the values would be high. These characteristics would have contribution to monitoring the process of laser welding.

  10. Multispot fiber laser welding

    DEFF Research Database (Denmark)

    Schutt Hansen, Klaus

    This dissertation presents work and results achieved in the field of multi beam fiber laser welding. The project has had a practical approach, in which simulations and modelling have been kept at a minimum. Different methods to produce spot patterns with high power single mode fiber lasers have...... been examined and evaluated. It is found that both diamond turned DOE’s in zinc sulphide and multilevel etched DOE’s (Diffractive Optical Elements) in fused silica have a good performance. Welding with multiple beams in a butt joint configuration has been tested. Results are presented, showing it has...... been possible to control the welding width in incremental steps by adding more beams in a row. The laser power was used to independently control the keyhole and consequently the depth of fusion. An example of inline repair of a laser weld in butt joint configuration was examined. Zinc powder was placed...

  11. Friction stir welding tool (United States)

    Tolle,; Charles R. , Clark; Denis E. , Barnes; Timothy, A [Ammon, ID


    A friction stir welding tool is described and which includes a shank portion; a shoulder portion which is releasably engageable with the shank portion; and a pin which is releasably engageable with the shoulder portion.

  12. Design Modelling Symposium 2015

    CERN Document Server

    Tamke, Martin; Gengnagel, Christoph; Faircloth, Billie; Scheurer, Fabian


    This book reflects and expands on the current trend in the building industry to understand, simulate and ultimately design buildings by taking into consideration the interlinked elements and forces that act on them. This approach overcomes the traditional, exclusive focus on building tasks, while posing new challenges in all areas of the industry from material and structural to the urban scale. Contributions from invited experts, papers and case studies provide the reader with a comprehensive overview of the field, as well as perspectives from related disciplines, such as computer science. The chapter authors were invited speakers at the 5th Symposium "Modelling Behaviour", which took place at the CITA in Copenhagen in September 2015.

  13. 10th Schaeffler Symposium

    CERN Document Server


    Every four years, Schaeffler provides an insight into its latest developments and technologies from the engine, transmission and chassis as well as hybridization and electric mobility sectors. In 2014 the Schaeffler Symposium with the motto “Solving the Powertrain Puzzle” took place from 3th to 4th of April in Baden-Baden. Mobility for tomorrow is the central theme of this proceeding. The authors are discussing the different requirements, which are placed on mobility in different regions of the world. In addition to the company's work in research and development, a comprehensive in-house mobility study also provides a reliable basis for the discussion. The authors are convinced that there will be a paradigm shift in the automotive industry. Issues such as increasing efficiency and advancing electrification of the powertrain, automatic and semi-automatic driving, as well as integration in information networks will define the automotive future. In addition, the variety of solutions available worldwide will ...

  14. NATO Telecommunications Symposium

    CERN Document Server

    Lucas, William; Conrath, David


    This book contains the proceedings of the first international symposium devoted to research on the evaluation and planning of new person-to-person telecommunication systems. It was sponsored by NATO's Special Programme Panel on Systems Science and took place, in September 1977, at the University of Bergamo in the north of Italy. Telecommunication systems which provide for communication be­ tween people, rather than computers or other instruments, are of two kinds. There are mass communication systems (broadcast radio and television) and interpersonal systems (for example, the telephone and Telex) which join together individuals or small groups. Here we have included in the interpersonal category certain systems for re­ trieving information from computers, essentially those systems in which the role of the computer 1s primarily to act as a store and to identify that information which best fits a user's request. (This excludes management information systems in which the computer performs important transformat...

  15. Automated Vehicles Symposium 2014

    CERN Document Server

    Beiker, Sven; Road Vehicle Automation 2


    This paper collection is the second volume of the LNMOB series on Road Vehicle Automation. The book contains a comprehensive review of current technical, socio-economic, and legal perspectives written by experts coming from public authorities, companies and universities in the U.S., Europe and Japan. It originates from the Automated Vehicle Symposium 2014, which was jointly organized by the Association for Unmanned Vehicle Systems International (AUVSI) and the Transportation Research Board (TRB) in Burlingame, CA, in July 2014. The contributions discuss the challenges arising from the integration of highly automated and self-driving vehicles into the transportation system, with a focus on human factors and different deployment scenarios. This book is an indispensable source of information for academic researchers, industrial engineers, and policy makers interested in the topic of road vehicle automation.

  16. 3rd Abel Symposium

    CERN Document Server

    Owren, Brynjulf


    The 2006 Abel symposium is focusing on contemporary research involving interaction between computer science, computational science and mathematics. In recent years, computation has been affecting pure mathematics in fundamental ways. Conversely, ideas and methods of pure mathematics are becoming increasingly important within computational and applied mathematics. At the core of computer science is the study of computability and complexity for discrete mathematical structures. Studying the foundations of computational mathematics raises similar questions concerning continuous mathematical structures. There are several reasons for these developments. The exponential growth of computing power is bringing computational methods into ever new application areas. Equally important is the advance of software and programming languages, which to an increasing degree allows the representation of abstract mathematical structures in program code. Symbolic computing is bringing algorithms from mathematical analysis into the...

  17. Automated Vehicles Symposium 2015

    CERN Document Server

    Beiker, Sven


    This edited book comprises papers about the impacts, benefits and challenges of connected and automated cars. It is the third volume of the LNMOB series dealing with Road Vehicle Automation. The book comprises contributions from researchers, industry practitioners and policy makers, covering perspectives from the U.S., Europe and Japan. It is based on the Automated Vehicles Symposium 2015 which was jointly organized by the Association of Unmanned Vehicle Systems International (AUVSI) and the Transportation Research Board (TRB) in Ann Arbor, Michigan, in July 2015. The topical spectrum includes, but is not limited to, public sector activities, human factors, ethical and business aspects, energy and technological perspectives, vehicle systems and transportation infrastructure. This book is an indispensable source of information for academic researchers, industrial engineers and policy makers interested in the topic of road vehicle automation.

  18. 2nd Abel Symposium

    CERN Document Server

    Nunno, Giulia; Lindstrøm, Tom; Øksendal, Bernt; Zhang, Tusheng


    Kiyosi Ito, the founder of stochastic calculus, is one of the few central figures of the twentieth century mathematics who reshaped the mathematical world. Today stochastic calculus is a central research field with applications in several other mathematical disciplines, for example physics, engineering, biology, economics and finance. The Abel Symposium 2005 was organized as a tribute to the work of Kiyosi Ito on the occasion of his 90th birthday. Distinguished researchers from all over the world were invited to present the newest developments within the exciting and fast growing field of stochastic analysis. The present volume combines both papers from the invited speakers and contributions by the presenting lecturers. A special feature is the Memoirs that Kiyoshi Ito wrote for this occasion. These are valuable pages for both young and established researchers in the field.

  19. North European Symposium for Archaeological Textiles X

    DEFF Research Database (Denmark)

    Proceedings of the Tenth North European Symposium for Archaeological Textiles, held in Copenhagen, 14-17 May 2008......Proceedings of the Tenth North European Symposium for Archaeological Textiles, held in Copenhagen, 14-17 May 2008...

  20. Fusion Welding of AerMet 100 Alloy

    Energy Technology Data Exchange (ETDEWEB)



    A database of mechanical properties for weldment fusion and heat-affected zones was established for AerMet{reg_sign}100 alloy, and a study of the welding metallurgy of the alloy was conducted. The properties database was developed for a matrix of weld processes (electron beam and gas-tungsten arc) welding parameters (heat inputs) and post-weld heat treatment (PWHT) conditions. In order to insure commercial utility and acceptance, the matrix was commensurate with commercial welding technology and practice. Second, the mechanical properties were correlated with fundamental understanding of microstructure and microstructural evolution in this alloy. Finally, assessments of optimal weld process/PWHT combinations for cotildent application of the alloy in probable service conditions were made. The database of weldment mechanical properties demonstrated that a wide range of properties can be obtained in welds in this alloy. In addition, it was demonstrated that acceptable welds, some with near base metal properties, could be produced from several different initial heat treatments. This capability provides a means for defining process parameters and PWHT's to achieve appropriate properties for different applications, and provides useful flexibility in design and manufacturing. The database also indicated that an important region in welds is the softened region which develops in the heat-affected zone (HAZ) and analysis within the welding metallurgy studies indicated that the development of this region is governed by a complex interaction of precipitate overaging and austenite formation. Models and experimental data were therefore developed to describe overaging and austenite formation during thermal cycling. These models and experimental data can be applied to essentially any thermal cycle, and provide a basis for predicting the evolution of microstructure and properties during thermal processing.

  1. Concurrent ultrasonic weld evaluation system (United States)

    Hood, Donald W.; Johnson, John A.; Smartt, Herschel B.


    A system for concurrent, non-destructive evaluation of partially completed welds for use in conjunction with an automated welder. The system utilizes real time, automated ultrasonic inspection of a welding operation as the welds are being made by providing a transducer which follows a short distance behind the welding head. Reflected ultrasonic signals are analyzed utilizing computer based digital pattern recognition techniques to discriminate between good and flawed welds on a pass by pass basis. The system also distinguishes between types of weld flaws.

  2. The Effect of Tool Position for Aluminum and Copper at High Rotational Friction Stir Welding

    Directory of Open Access Journals (Sweden)

    Recep Çakır


    Full Text Available Friction Stir Welding (FSW is a solid state welding process used for welding similar and dissimilar materials. This welding technique allows welding of Aluminum alloys which present difficulties in fusion joining and allows different material couples to be welded continuously. In this study, 1050 aluminum alloy and commercially pure copper to increase heat input were produced at high rotation rate (2440 rev/min with four different pin position (0-1-1.5-2 mm and three different weld speeds (20-30-50 mm/min by friction stir welding. The influence of welding parameters on microstructure and mechanical properties of the joints was investigated. Tensile and bending tests and microhardness measurements were used to determine of mechanical properties. Nugget zone microstructures were investigated by optical microscope and scanning electron microscope (SEM and were analyzed in energy-dispersive X-ray spectroscopy (EDX. Depending on the XRD analysis results intermetallic phase was observed to form in the interfacial region. In the tensile test results, 83.55% weld performance was obtained in the friction stir welding merge of Al-Cu.

  3. Fatigue Properties of Welded Butt Joint and Base Metal of MB8 Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Ying-xia YU


    Full Text Available The fatigue properties of welded butt joint and base metal of MB8 magnesium alloy were investigated. The comparative fatigue tests were carried out using EHF-EM200K2-070-1A fatigue testing machine for both welded butt joint and base metal specimens with the same size and shape. The fatigue fractures were observed and analyzed by a scanning electron microscope of 6360 LA type. The experimental results show that the fatigue performance of the welded butt joint of MB8 magnesium alloy is sharply decreased. The conditional fatigue limit (1×107 of base metal and welded butt joint is about 69.41 and 32.76 MPa, respectively. The conditional fatigue limit (1×107 of the welded butt joint is 47.2 % of that of base metal. The main reasons are that the welding can lead to stress concentration in the weld toe area, tensile welding residual stress in the welded joint, as well as grain coarsening in the welding seam. The cleavage steps or quasi-cleavage patterns present on the fatigue fracture surface, indicating the fracture type of the welded butt joint belongs to a brittle fracture.DOI:

  4. Effect of Post-weld Heat Treatment on the Fatigue and Fracture Mechanisms of Weld-Repaired Bisplate80 With or Without a Buffer Layer (United States)

    Zhang, Chunguo; Ren, Cuiping; Lei, Beibei; Hu, Xiaozhi; Lu, Pengmin


    In this work, weld-repaired Bisplate80 joints without or with a buffer layer (BL) were subjected to a post-weld heat treatment (PWHT) at 930 °C for 1 h followed by air cooling. The mechanical properties and fracture mechanism of the PWHT specimens were compared to those from corresponding as-welded specimens to study the influence of the PWHT and to compare them with as-received Bisplate80 specimens to inspect the welding quality of the joints. Fatigue crack growth curves and micro-hardness profiles across the welded joints for the as-weld or PWHT conditions were measured together with relevant scanning electron microscope observations along the crack growth path. Special attention was paid to the areas at and around the welded interfaces. The results showed that the incorporation of a BL with an appropriate thickness significantly improved the fatigue crack growth behavior of the welded joint for the PWHT condition, as the da/dN over the entire area of the welded joint was much lower than for both the as-welded and as-received Bisplate80 specimens, showing that the incorporated BL greatly improved the fracture mechanisms of the fatigue specimens.

  5. Microstructural Characterization of Friction Stir Welded Aluminum-Steel Joints (United States)

    Patterson, Erin E.; Hovanski, Yuri; Field, David P.


    This work focuses on the microstructural characterization of aluminum to steel friction stir welded joints. Lap weld configuration coupled with scribe technology used for the weld tool have produced joints of adequate quality, despite the significant differences in hardness and melting temperatures of the alloys. Common to friction stir processes, especially those of dissimilar alloys, are microstructural gradients including grain size, crystallographic texture, and precipitation of intermetallic compounds. Because of the significant influence that intermetallic compound formation has on mechanical and ballistic behavior, the characterization of the specific intermetallic phases and the degree to which they are formed in the weld microstructure is critical to predicting weld performance. This study used electron backscatter diffraction, energy dispersive spectroscopy, scanning electron microscopy, and Vickers micro-hardness indentation to explore and characterize the microstructures of lap friction stir welds between an applique 6061-T6 aluminum armor plate alloy and a RHA homogeneous armor plate steel alloy. Macroscopic defects such as micro-cracks were observed in the cross-sectional samples, and binary intermetallic compound layers were found to exist at the aluminum-steel interfaces of the steel particles stirred into the aluminum weld matrix and across the interfaces of the weld joints. Energy dispersive spectroscopy chemical analysis identified the intermetallic layer as monoclinic Al3Fe. Dramatic decreases in grain size in the thermo-mechanically affected zones and weld zones that evidenced grain refinement through plastic deformation and recrystallization. Crystallographic grain orientation and texture were examined using electron backscatter diffraction. Striated regions in the orientations of the aluminum alloy were determined to be the result of the severe deformation induced by the complex weld tool geometry. Many of the textures observed in the weld

  6. Experimental Investigation on Micro-Welding of Thin Stainless Steel Sheet by Fiber Laser


    Mohd I.S. Ismail; Yasuhiro Okamoto; Akira Okada; Yoshiyuki Uno


    Problem statement: The miniaturization of components plays an important role for manufacturing in electrical and electronic industries. Therefore, the joining technology of thin metal sheets has been strongly required. Laser welding with micro-beam and high-speed scanning is a promising solution in micro-welding, because it has high-potential advantages in welding heat sensitive components with precise control of heat input and minimal thermal distortion. Approach: In this study, the characte...

  7. Alternate Welding Processes for In-Service Welding (United States)


    Conducting weld repairs and attaching hot tap tees onto pressurized pipes has the advantage of avoiding loss of service and revenue. However, the risks involved with in-service welding need to be managed by ensuring that welding is performed in a rep...

  8. Certification of a weld produced by friction stir welding (United States)

    Obaditch, Chris; Grant, Glenn J


    Methods, devices, and systems for providing certification of friction stir welds are disclosed. A sensor is used to collect information related to a friction stir weld. Data from the sensor is compared to threshold values provided by an extrinsic standard setting organizations using a certification engine. The certification engine subsequently produces a report on the certification status of the weld.

  9. Welding defects at friction stir welding

    Directory of Open Access Journals (Sweden)

    P. Podržaj


    Full Text Available The paper presents an overview of different types of defects at friction stir welding. In order to explain the reasons for their occurrence a short theoretical background of the process is given first. The main emphasis is on the parameters that influence the process. An energy supply based division of defects into three disjoint groups was used. The occurring defects are demonstrated on various materials.

  10. Inclusions in steel coated electrodes welds of car body

    Directory of Open Access Journals (Sweden)

    Tomasz WĘGRZYN


    Full Text Available The goal of this project (BK-284/RT1/2007 is to chose the proper method of car body welding. SMAW could be treated as the main method used in the transport industry. Properties of metal weld deposits depend on many conditions. This paper attempts to study first of all the role of oxide inclusion sites on the transformation austenite->acicular ferrite in steel weld metal deposits and their toughness. Properties of metal weld deposits depend on the amount of acicular ferrite in them. For good toughness over a range of temperatures, metal weld deposits should have a high amount of acicularferrite. Different basic and rutile electrodes were used in order to obtain different asdeposited weld compositions. Impact toughness tests of various deposits were carried out. The microstructure of the welds with different oxygen levels, the inclusion size distribution and approximate chemical composition of inclusions are characterized. Mostobservations and measurements were done with a scanning electron microscope equipped with an energy-dispersive X-ray spectrometer. The result of the present study implies that it is advantageous to keep oxygen contents in basic and rutile deposits as low as possiblewhen well-developed microstructures of acicular ferrite are desired.

  11. Workmanship standards for fusion welding (United States)

    Phillips, M. D.


    Workmanship standards manual defines practices, that adhere to rigid codes and specifications, for fusion welding of component piping, assemblies, and systems. With written and pictorial presentations, it is part of the operating procedure for fusion welding.

  12. Metallography of Battery Resistance Spot Welds (United States)

    Martinez, J. E.; Johannes, L. B.; Gonzalez, D.; Yayathi, S.; Figuered, J. M.; Darcy, E. C.; Bilc, Z. M.


    Li-ion cells provide an energy dense solution for systems that require rechargeable electrical power. However, these cells can undergo thermal runaway, the point at which the cell becomes thermally unstable and results in hot gas, flame, electrolyte leakage, and in some cases explosion. The heat and fire associated with this type of event is generally violent and can subsequently cause damage to the surrounding system or present a dangerous risk to the personnel nearby. The space flight environment is especially sensitive to risks particularly when it involves potential for fire within the habitable volume of the International Space Station (ISS). In larger battery packs such as Robonaut 2 (R2), numerous Li-ion cells are placed in parallel-series configurations to obtain the required stack voltage and desired run-time or to meet specific power requirements. This raises a second and less obvious concern for batteries that undergo certification for space flight use: the joining quality at the resistance spot weld of battery cells to component wires/leads and battery tabs, bus bars or other electronic components and assemblies. Resistance spot welds undergo materials evaluation, visual inspection, conductivity (resistivity) testing, destructive peel testing, and metallurgical examination in accordance with applicable NASA Process Specifications. Welded components are cross-sectioned to ensure they are free of cracks or voids open to any exterior surface. Pore and voids contained within the weld zone but not open to an exterior surface, and are not determined to have sharp notch like characteristics, shall be acceptable. Depending on requirements, some battery cells are constructed of aluminum canisters while others are constructed of steel. Process specific weld schedules must be developed and certified for each possible joining combination. The aluminum canisters' positive terminals were particularly difficult to weld due to a bi-metal strip that comes ultrasonically

  13. [Evaluation of measurement uncertainty of welding fume in welding workplace of a shipyard]. (United States)

    Ren, Jie; Wang, Yanrang


    To evaluate the measurement uncertainty of welding fume in the air of the welding workplace of a shipyard, and to provide quality assurance for measurement. According to GBZ/T 192.1-2007 "Determination of dust in the air of workplace-Part 1: Total dust concentration" and JJF 1059-1999 "Evaluation and expression of measurement uncertainty", the uncertainty for determination of welding fume was evaluated and the measurement results were completely described. The concentration of welding fume was 3.3 mg/m(3), and the expanded uncertainty was 0.24 mg/m(3). The repeatability for determination of dust concentration introduced an uncertainty of 1.9%, the measurement using electronic balance introduced a standard uncertainty of 0.3%, and the measurement of sample quality introduced a standard uncertainty of 3.2%. During the determination of welding fume, the standard uncertainty introduced by the measurement of sample quality is the dominant uncertainty. In the process of sampling and measurement, quality control should be focused on the collection efficiency of dust, air humidity, sample volume, and measuring instruments.

  14. Intraoral laser welding: ultrastructural and mechanical analysis to compare laboratory laser and dental laser. (United States)

    Fornaini, Carlo; Passaretti, Francesca; Villa, Elena; Rocca, Jean-Paul; Merigo, Elisabetta; Vescovi, Paolo; Meleti, Marco; Manfredi, Maddalena; Nammour, Samir


    The Nd:YAG laser has been used since 1970 in dental laboratories to weld metals on dental prostheses. Recently in several clinical cases, we have suggested that the Nd:YAG laser device commonly utilized in the dental office could be used to repair broken fixed, removable and orthodontic prostheses and to weld metals directly in the mouth. The aim of this work was to evaluate, using scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and dynamic mechanical analysis (DMA), the quality of the weld and its mechanical strength, comparing a device normally used in dental laboratory and a device normally used in the dental office for oral surgery, the same as that described for intraoral welding. Metal plates of a Co-Cr-Mo dental alloy and steel orthodontic wires were subjected to four welding procedures: welding without filler metal using the laboratory laser, welding with filler metal using the laboratory laser, welding without filler metal using the office laser, and welding with filler metal using the office laser. The welded materials were then analysed by SEM, EDS and DMA. SEM analysis did not show significant differences between the samples although the plates welded using the office laser without filler metal showed a greater number of fissures than the other samples. EDS microanalysis of the welding zone showed a homogeneous composition of the metals. Mechanical tests showed similar elastic behaviours of the samples, with minimal differences between the samples welded with the two devices. No wire broke even under the maximum force applied by the analyser. This study seems to demonstrate that the welds produced using the office Nd:YAG laser device and the laboratory Nd:YAG laser device, as analysed by SEM, EDS and DMA, showed minimal and nonsignificant differences, although these findings need to be confirmed using a greater number of samples.

  15. Welding and Brazing Silicon Carbide (United States)

    Moore, T. J.


    Hot isostatic pressing and conventional furnace brazing effective under right conditions. Study performed showed feasibility of welding SiC using several welding and brazing techniques. Use of SiC improves engine efficiency by allowing increase in operating temperature. SiC successfully hot-pressure-welded at 3,550 degrees F (1,950 degrees C) in argon. Refinements of solid-state welding and brazing procedures used sufficient for some specific industrial applications.

  16. Self-Reacting Friction Stir Welding for Aluminum Alloy Circumferential Weld Applications (United States)

    Bjorkman, Gerry; Cantrell, Mark; Carter, Robert


    Friction stir welding is an innovative weld process that continues to grow in use, in the commercial, defense, and space sectors. It produces high quality and high strength welds in aluminum alloys. The process consists of a rotating weld pin tool that plasticizes material through friction. The plasticized material is welded by applying a high weld forge force through the weld pin tool against the material during pin tool rotation. The high weld forge force is reacted against an anvil and a stout tool structure. A variation of friction stir welding currently being evaluated is self-reacting friction stir welding. Self-reacting friction stir welding incorporates two opposing shoulders on the crown and root sides of the weld joint. In self-reacting friction stir welding, the weld forge force is reacted against the crown shoulder portion of the weld pin tool by the root shoulder. This eliminates the need for a stout tooling structure to react the high weld forge force required in the typical friction stir weld process. Therefore, the self-reacting feature reduces tooling requirements and, therefore, process implementation costs. This makes the process attractive for aluminum alloy circumferential weld applications. To evaluate the application of self-reacting friction stir welding for aluminum alloy circumferential welding, a feasibility study was performed. The study consisted of performing a fourteen-foot diameter aluminum alloy circumferential demonstration weld using typical fusion weld tooling. To accomplish the demonstration weld, weld and tack weld development were performed and fourteen-foot diameter rings were fabricated. Weld development consisted of weld pin tool selection and the generation of a process map and envelope. Tack weld development evaluated gas tungsten arc welding and friction stir welding for tack welding rings together for circumferential welding. As a result of the study, a successful circumferential demonstration weld was produced leading

  17. Design of welding parameters for laser welding of thin-walled stainless steel tubes using numerical simulation (United States)

    Nagy, M.; Behúlová, M.


    Nowadays, the laser technology is used in a wide spectrum of applications, especially in engineering, electronics, medicine, automotive, aeronautic or military industries. In the field of mechanical engineering, the laser technology reaches the biggest increase in the automotive industry, mainly due to the introduction of automation utilizing 5-axial movements. Modelling and numerical simulation of laser welding processes has been exploited with many advantages for the investigation of physical principles and complex phenomena connected with this joining technology. The paper is focused on the application of numerical simulation to the design of welding parameters for the circumferential laser welding of thin-walled exhaust pipes from theAISI 304 steel for automotive industry. Using the developed and experimentally verified simulation model for laser welding of tubes, the influence of welding parameters including the laser velocity from 30 mm.s‑1 to 60 mm.s‑1 and the laser power from 500 W to 1200 W on the temperature fields and dimensions of fusion zone was investigated using the program code ANSYS. Based on obtained results, the welding schedule for the laser beam welding of thin-walled tubes from the AISI 304 steel was suggested.

  18. Dissimilar ultrasonic spot welding of aerospace aluminum alloy AA2139 to titanium alloy TiAl6V4


    Prangnell, Philip; Zhang, Chaoqun Q; Robson, Joseph


    The microstructure, hardness, lap shear strength and fracture energy of AA2139–TiAl6V4 spot joints produced by ultrasonic welding were investigated and related to the weld thermal cycle. No obvious intermetallic reaction layer was observed in the AA2139–TiAl6V4 welds, even using transmission electron microscopy. The hardness profile of AA2139 side after welding was studied, demonstrating that the heat introduced by the welding process leads to some softening with partial hardness recovery aft...

  19. International Symposium on Distributed Computing and Artificial Intelligence


    Abraham, Ajith P.; Corchado Rodríguez, Juan M.; Rodríguez González, Sara; De Paz Santana, Juan Francisco


    The International Symposium on Distributed Computing and Artificial Intelligence 2011 (DCAI 2011) is a stimulating and productive forum where the scientific community can work towards future cooperation on Distributed Computing and Artificial Intelligence areas. This conference is the forum in which to present application of innovative techniques to complex problems. Artificial intelligence is changing our society. Its application in distributed environments, such as internet, electronic comm...

  20. NASA GSFC Science Symposium on Atomic and Molecular Physics (United States)

    Bhatia, Anand K. (Editor)


    This document is the proceedings of a conference on atomic and molecular physics in honor of the retirements of Dr. Aaron Temkin and Dr. Richard Drachman. The conference contained discussions on electron, positron, atomic, and positronium physics, as well as a discussion on muon catalyzed fusion. This proceedings document also contains photographs taken at the symposium, as well as speeches and a short biography made in tribute to the retirees.

  1. Welding. Performance Objectives. Basic Course. (United States)

    Vincent, Kenneth

    Several intermediate performance objectives and corresponding criterion measures are listed for each of eight terminal objectives for a basic welding course. The materials were developed for a 36-week (2 hours daily) course developed to teach the fundamentals of welding shop work, to become familiar with the operation of the welding shop…

  2. Welding. Performance Objectives. Intermediate Course. (United States)

    Vincent, Kenneth

    Several intermediate performance objectives and corresponding criterion measures are listed for each of nine terminal objectives for an intermediate welding course. The materials were developed for a 36-week (3 hours daily) course designed to prepare the student for employment in the field of welding. Electric welding and specialized (TIG & MIG)…

  3. Friction stir welding tool and process for welding dissimilar materials (United States)

    Hovanski, Yuri; Grant, Glenn J; Jana, Saumyadeep; Mattlin, Karl F


    A friction stir welding tool and process for lap welding dissimilar materials are detailed. The invention includes a cutter scribe that penetrates and extrudes a first material of a lap weld stack to a preselected depth and further cuts a second material to provide a beneficial geometry defined by a plurality of mechanically interlocking features. The tool backfills the interlocking features generating a lap weld across the length of the interface between the dissimilar materials that enhances the shear strength of the lap weld.

  4. Ultrasonic Evaluation of Weld Strength for Aluminum Ultrasonic Spot Welds (United States)

    Ghaffari, Bita; Hetrick, Elizabeth T.; Mozurkewich, George; Reatherford, Larry V.


    The goal of this work is to determine the feasibility of using an ultrasonic, non-destructive technique for post-process evaluation of aluminum ultrasonic spot welds. A focused immersion transducer was utilized to obtain a C-scan of the weld interface, from which a weighted ultrasonic contact area was estimated. Weldments were subsequently tested destructively to determine the weld strength. The square root of the weld contact area displayed a relatively good correlation with weld strength, r2=0.85.

  5. Memorial Symposium for Willibald Jentschke

    CERN Multimedia


    Willibald 'Willi' Jentschke, Director General of CERN from 1971 to 1975 and founder of the DESY Laboratory in Hamburg, died last March, just a few months after celebrating his 90th birthday. At that time, the Bulletin dedicated an article to him (Bulletin n°19-20/2002). Now, CERN has organised a Memorial Symposium for next Thursday 31 October, where you are cordially invited. This tribute will include the following speechs: L. Maiani : Welcome E. Lohrmann : Message from DESY H. Schopper : Willi Jentschke M. Veltman and D. Perkins : The Neutral Currents K. Johnsen : The ISR in Jentschke's time K. Winter : Some recollections of Jentschke The Memorial Symposium will take place in the Council Chamber, Thursday 31 October at 15 hrs. Drinks will be served at 17:30 hrs following the symposium.

  6. 43rd Aerospace Mechanisms Symposium (United States)

    Boesiger, Edward A.


    The Aerospace Mechanisms Symposium (AMS) provides a unique forum for those active in the design, production and use of aerospace mechanisms. A major focus is the reporting of problems and solutions associated with the development and flight certification of new mechanisms. Sponsored and organized by the Mechanisms Education Association, responsibility for hosting the AMS is shared by the National Aeronautics and Space Administration and Lockheed Martin Space Systems Company (LMSSC). Now in its 43rd symposium, the AMS continues to be well attended, attracting participants from both the U.S. and abroad. The 43rd AMS was held in Santa Clara, California on May 4, 5 and 6, 2016. During these three days, 42 papers were presented. Topics included payload and positioning mechanisms, components such as hinges and motors, CubeSats, tribology, and mechanism testing. Hardware displays during the supplier exhibit gave attendees an opportunity to meet with developers of current and future mechanism components. The high quality of this symposium is a result of the work of many people, and their efforts are gratefully acknowledged. This extends to the voluntary members of the symposium organizing committee representing the eight NASA field centers, LMSSC, and the European Space Agency. Appreciation is also extended to the session chairs, the authors, and particularly the personnel at ARC responsible for the symposium arrangements and the publication of these proceedings. A sincere thank you also goes to the symposium executive committee who is responsible for the year-to-year management of the AMS, including paper processing and preparation of the program. The use of trade names of manufacturers in this publication does not constitute an official endorsement of such products or manufacturers, either expressed or implied, by the National Aeronautics and Space Administration.

  7. The 1956 CERN Symposium

    CERN Document Server

    Jarlskog, Cecilia


    CERN, currently the largest organization in the world for particle physics, was founded in 1954. Originally located in Meyrin, at the outskirts of the city of Geneva in Switzerland, it has with time extended into neighboring France. The Theoretical Study Division of CERN, however, was created already in 1952, i.e., before the official inauguration of CERN. It was situated in Copenhagen. Christian Møller [1] was appointed (part-time) as the Director and there were two full time senior staff members, Gunnar Källén and Ben R. Mottelson. While constructing buildings and accelerators were in progress, an international conference was organized by CERN in the city of Geneva. This “CERN Symposium on High Energy Accelerators and Pion Physics”, 11–23 June 1956, attracted about 250 participants from outside CERN, among them at least 18 Nobel Laureates or future Laureates. Unfortunately, the participants from CERN are not listed in the Proceedings [2]. The conference focused on measuring devices such as bubbl...

  8. Thermite welding of Cu-Nb microcomposite wires

    Energy Technology Data Exchange (ETDEWEB)

    Visniakov, Nikolaj; Mikalauskas, Gediminas; Lukauskaite, Raimonda; Cernasejus, Olegas; Rudzinskas, Vitalijus [Vilnius Gediminas Technical Univ. (Lithuania). Faculty of Mechanics; Skamat, Jelena; Boris, Renata [Vilnius Gediminas Technical Univ. (Lithuania). Inst. of Thermal Insulation


    Thermite welding of Cu-Nb microcomposite wires was investigated. Suitable compositions of thermite material and slag were determined from the equation of the exothermic combustion synthesis reaction. The phase compositions of the thermite mixture and slag determined by X-ray diffraction analysis correspond to those assessed from the equation. According to non-destructive radiographic testing, the joint structure does not have welding defects. Microstructural examination of the joint cross-section with scanning electron microscopy showed that the Cu-Nb wire retained its shape and microstructure and only a thin surface layer of wire was melted during welding. The difference in electrical resistances of the conductor and welded joint was below 20 %. The thermite joint can withstand a maximum load equal to 62.5 % of the load-bearing capacity of microcomposite conductor.

  9. Fracture Behaviour of Nickel-Titanium Laser Welded Joints (United States)

    Maletta, C.; Falvo, A.; Furgiuele, F.; Barbieri, G.; Brandizzi, M.


    In this study, the effects of Nd:YAG laser welding on the fracture behavior of Ni-rich nickel-titanium sheets are analyzed by experimental investigations. The welding was carried out in open air conditions by using a special shielding/clamping system to avoid the chemical contamination of the molten zone and the formation of hot cracks. Mechanical tests of standard dog bone-shaped and single edge crack specimens were carried out to measure the stress-strain response and the fracture resistance of both the base and the welded materials. Furthermore, scanning electron microscopy observations of the fracture surfaces were carried out in order to better understand the failure mechanisms. Finally, systematic comparative studies between base and laser-welded materials were carried out.

  10. Weld Properties of a Free Machining Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    J. A. Brooks; S. H. Goods; C. V. Robino


    The all weld metal tensile properties from gas tungsten arc and electron beam welds in free machining austenitic stainless steels have been determined. Ten heats with sulfur contents from 0.04 to 0.4 wt.% and a wide range in Creq/Nieq ratios were studied. Tensile properties of welds with both processes were related to alloy composition and solidification microstructure. The yield and ultimate tensile strengths increased with increasing Creq/Nieq ratios and ferrite content, whereas the ductility measured by RA at fracture decreased with sulfur content. Nevertheless, a range in alloy compositions was identified that provided a good combination of both strength and ductility. The solidification cracking response for the same large range of compositions are discussed, and compositions identified that would be expected to provide good performance in welded applications.

  11. Superconducting properties of ultra-pure niobium welded joints (United States)

    Demyanov, S. E.; Kaniukov, E. Yu.; Pobol, I. L.; Yurevich, S. V.; Baturitsky, M. A.; Shirkov, G. D.; Budagov, Yu. A.; Demin, D. L.; Azaryan, N. S.


    An optimal electron-beam welding operating regime for ultra-pure sheet niobium has been developed for use in a superconducting resonator for the International Linear Collider (ILC). The formation of weld joints is studied and their microstructure and microhardness are investigated taking the required geometry of the weld seams into account. Low-temperature electrical measurements in magnetic fields up to 2 T are used to determine the critical parameters of the superconducting transition in the weld area. From the standpoint of the superconducting properties of the resonator, the slight degradation in the characteristics of sheet niobium observed in the thermally affected area (about 10% on average) is not of fundamental importance.

  12. Weld bead profile of laser welding dissimilar joints stainless steel (United States)

    Mohammed, Ghusoon R.; Ishak, M.; Aqida, S. N.; Abdulhadi, Hassan A.


    During the process of laser welding, the material consecutively melts and solidifies by a laser beam with a peak high power. Several parameters such as the laser energy, pulse frequency, pulse duration, welding power and welding speed govern the mode of the welding process. The aim of this paper is to investigate the effect of peak power, incident angle, and welding speed on the weld bead geometry. The first investigation in this context was conducted using 2205-316L stainless steel plates through the varying of the welding speed from 1.3 mm/s to 2.1 mm/s. The second investigation was conducted by varying the peak power from 1100 W to 1500 W. From the results of the experiments, the welding speed and laser power had a significant effect on the geometry of the weld bead, and the variation in the diameter of the bead pulse-size. Due to the decrease in the heat input, welding speed affected penetration depth more than bead width, and a narrow width of heat affected zone was achieved ranging from 0.2 to 0.5 mm. Conclusively, weld bead geometry dimensions increase as a function of peak power; at over 1350 W peak power, the dimensions lie within 30 μm.

  13. Weld Nugget Temperature Control in Thermal Stir Welding (United States)

    Ding, R. Jeffrey (Inventor)


    A control system for a thermal stir welding system is provided. The control system includes a sensor and a controller. The sensor is coupled to the welding system's containment plate assembly and generates signals indicative of temperature of a region adjacent and parallel to the welding system's stir rod. The controller is coupled to the sensor and generates at least one control signal using the sensor signals indicative of temperature. The controller is also coupled to the welding system such that at least one of rotational speed of the stir rod, heat supplied by the welding system's induction heater, and feed speed of the welding system's weld material feeder are controlled based on the control signal(s).

  14. Mining and Reclamation Technology Symposium

    Energy Technology Data Exchange (ETDEWEB)

    None Available


    The Mining and Reclamation Technology Symposium was commissioned by the Mountaintop Removal Mining/Valley Fill Environmental Impact Statement (EIS) Interagency Steering Committee as an educational forum for the members of the regulatory community who will participate in the development of the EIS. The Steering Committee sought a balanced audience to ensure the input to the regulatory community reflected the range of perspectives on this complicated and emotional issue. The focus of this symposium is on mining and reclamation technology alternatives, which is one of eleven topics scheduled for review to support development of the EIS. Others include hydrologic, environmental, ecological, and socio-economic issues.

  15. LHC Symposium 2003: Summary Talk

    Energy Technology Data Exchange (ETDEWEB)

    Jeffrey A. Appel


    This summary talk reviews the LHC 2003 Symposium, focusing on expectations as we prepare to leap over the current energy frontier into new territory. We may learn from what happened in the two most recent examples of leaping into new energy territory. Quite different scenarios appeared in those two cases. In addition, they review the status of the machine and experiments as reported at the Symposium. Finally, I suggest an attitude which may be most appropriate as they look forward to the opportunities anticipated for the first data from the LHC.

  16. Numerical simulation of welding

    DEFF Research Database (Denmark)

    Hansen, Jan Langkjær; Thorborg, Jesper

    Aim of project:To analyse and model the transient thermal field from arc welding (SMAW, V-shaped buttweld in 15mm plate) and to some extend the mechanical response due to the thermal field. - To implement this model in a general purpose finite element program such as ABAQUS.The simulation...... stress is also taken into account.Work carried out:With few means it is possible to define a thermal model which describes the thermal field from the welding process in reasonable agreement with reality. Identical results are found with ABAQUS and Rosenthal’s analytical solution of the governing heat...... transfer equation under same conditions. It is relative easy tointroduce boundary conditions such as convection and radiation where not surprisingly the radiation has the greatest influence especially from the high temperature regions in the weld pool and the heat affected zone.Due to the large temperature...

  17. Extravehicular activity welding experiment (United States)

    Watson, J. Kevin


    The In-Space Technology Experiments Program (INSTEP) provides an opportunity to explore the many critical questions which can only be answered by experimentation in space. The objective of the Extravehicular Activity Welding Experiment definition project was to define the requirements for a spaceflight experiment to evaluate the feasibility of performing manual welding tasks during EVA. Consideration was given to experiment design, work station design, welding hardware design, payload integration requirements, and human factors (including safety). The results of this effort are presented. Included are the specific objectives of the flight test, details of the tasks which will generate the required data, and a description of the equipment which will be needed to support the tasks. Work station requirements are addressed as are human factors, STS integration procedures and, most importantly, safety considerations. A preliminary estimate of the cost and the schedule for completion of the experiment through flight and postflight analysis are given.

  18. Pulsed welding plasma source (United States)

    Knyaz'kov, A.; Pustovykh, O.; Verevkin, A.; Terekhin, V.; Shachek, A.; Tyasto, A.


    It is shown that in order to form the current pulse of a near rectangular shape, which provides conversion of the welding arc into a dynamic mode, it is rational to connect a forming element made on the basis of an artificial forming line in series to the welding DC circuit. The paper presents a diagram of a pulsed device for welding with a non-consumable electrode in argon which was developed using the forming element. The conversion of the arc into the dynamic mode is illustrated by the current and voltage oscillograms of the arc gap and the dynamic characteristic of the arc within the interval of one pulse generation time in the arc gap. The background current travels in the interpulse interval.


    DEFF Research Database (Denmark)


    As a rule, electron beam welding takes place in a vacuum. However, this means that the workpieces in question have to be placed in a vacuum chamber and have to be removed therefrom after welding. This is time−consuming and a serious limitation of a process the greatest advantage of which is the o......As a rule, electron beam welding takes place in a vacuum. However, this means that the workpieces in question have to be placed in a vacuum chamber and have to be removed therefrom after welding. This is time−consuming and a serious limitation of a process the greatest advantage of which...... exploiting the potential of electron beam processing to a greater degree than previously possible, for example by means of electron beam welding...

  20. Similar and Dissimilar Nd:YAGlaser Welding of NiTi Shape Memory Alloy to AISI 420Stainless Steel

    Directory of Open Access Journals (Sweden)

    Jassim Mohammed Salman Al-Murshdy


    Full Text Available Similar NiTi shape memory alloy(SMA plates, 420 Martensitic stainless steelplates and dissimilar NiTi shape memory alloy with Martensiticstainless steel were welded by a pulsed Nd:YAGlaser welding method.The nature microstructure of the base metal (BM, weld zone (WZ, interface and the heat affected zones(HAZ were showedby in a scanning electron microscope (SEM and optical microscope.Vickers hardness tests wasconducted to specifythe properties of the weld. The outcomes showed that the hardness of dissimilar NiTi-Stainless steel (St.St. weld is higher than that in similar NiTi-NiTi and St.St.-St.St. weld.TheMicrostructural examination in both NiTi-St.St. and NiTi-NiTi welds illustrates that the solidification process in the fusion zone changed the kind of plan to the cell type as well as the changes that occur in the cell to dentritic kind of intra- region of the weld through the weld center in the welded sample sides but in the St.St.-St.St. weld showed dendrite microstructure. In this study it is found that the increase of the welding speed leads to a decrease in hardness in all jointsNiTi-NiTi, NiTi-St.St. and St.St.-St.St.

  1. Optimization of operator and physical parameters for laser welding of dental materials. (United States)

    Bertrand, C; le Petitcorps, Y; Albingre, L; Dupuis, V


    Interactions between lasers and materials are very complex phenomena. The success of laser welding procedures in dental metals depends on the operator's control of many parameters. The aims of this study were to evaluate factors relating to the operator's dexterity and the choice of the welding parameters (power, pulse duration and therefore energy), which are recognized determinants of weld quality. In vitro laboratory study. FeNiCr dental drawn wires were chosen for these experiments because their properties are well known. Different diameters of wires were laser welded, then tested in tension and compared to the control material as extruded, in order to evaluate the quality of the welding. Scanning electron microscopy of the fractured zone and micrograph observations perpendicular and parallel to the wire axis were also conducted in order to analyse the depth penetration and the quality of the microstructure. Additionally, the micro-hardness (Vickers type) was measured both in the welded and the heat-affected zones and then compared to the non-welded alloy. Adequate combination of energy and pulse duration with the power set in the range between 0.8 to 1 kW appears to improve penetration depth of the laser beam and success of the welding procedure. Operator skill is also an important variable. The variation in laser weld quality in dental FeNiCr wires attributable to operator skill can be minimized by optimization of the physical welding parameters.

  2. PREFACE: 4th International Symposium on Functional Materials (ISFM2011) (United States)

    Yin, Shu; Sekino, Tohru; Tanaka, Shun-ichiro; Sato, Tsugio; Lu, Li; Xue, Dongfeng


    The 4th International Symposium on Functional Materials (ISFM2011) was held in Sendai, Japan, on 2-6 August 2011. This Special Issue of Journal of Physics: Conference Series (JPCS) consists of partial manuscripts which were presented at ISFM2011. Advanced materials have experienced a dramatic increase in demand for research, development and applications. The aim of the International Symposium on Functional Materials (ISFM) was to provide an overview of the present status with historical background and to foresee future trends in the field of functional materials. The 4th symposium, ISFM 2011, covered a wide variety of topics within state-of-the-art advanced materials science and technology, and focused especially on four major categories including: Environmental Materials, Electronic Materials, Energy Materials and Biomedical Materials. As you know, a massive earthquake and the Tsunami that followed occurred near the Tohoku region on 11 March 2011. After the earthquake, although there were many difficulties in continuing to organize the symposium, we received warm encouragement from many researchers and societies, especially from the members of the International Advisory Committee and Organizing Committee, so that ISFM2011 could be held on schedule. We are honored that ISFM2011 was the first formal international academic conference held in the Tohoku area of Japan after the 11 March earthquake. About 140 participants from 14 countries took part in the ISFM2011 symposium, which included five plenary talks by world-leading scientists, 32 invited talks, and many oral and poster presentations. We are delighted to see that many researchers are interested in the synthesis and the properties as well as the applications of functional materials. Many fruitful and exciting research achievements were presented in the symposium. We believe that this symposium provided a good chance for scientists to communicate and exchange opinions with each other. We would also like to

  3. Ternary gas plasma welding torch (United States)

    Rybicki, Daniel J. (Inventor); Mcgee, William F. (Inventor); Waldron, Douglas J. (Inventor)


    A plasma arc welding torch is discussed. A first plasma gas is directed through the body of the welding torch and out of the body across the tip of a welding electrode disposed at the forward end of the body. A second plasma gas is disposed for flow through a longitudinal bore in the electrode. The second plasma gas enters one end of the electrode and exits the electrode at the tip thereof for co-acting with the electric welding arc to produce the desired weld. A shield gas is directed through the torch body and circulates around the head of the torch adjacent to the electrode tip.

  4. Strain hardening and damage in 6xxx series aluminum alloy friction stir welds

    DEFF Research Database (Denmark)

    Simar, Aude; Nielsen, Kim Lau; de Meester, Bruno


    A friction stir weld in 6005A-T6 aluminum alloy has been prepared and analyzed by micro-hardness measurements, tensile testing and scanning electron microscopy (SEM). The locations of the various weld zones were determined by micro-hardness indentation measurements. The flow behavior of the vario...

  5. A review on the effect of welding on the corrosion of magnesium alloys (United States)

    Mohamed, N. S.; Alias, J.


    Welding is an important joining technique for lightweight alloys with their increasing applications in aerospace, aircraft, automotive, electronics and other industries. The applications of lightweight alloys particularly magnesium alloys increased rapidly due to their beneficial properties such as low density, high strength-to-mass ratio, good dimensional stability, electromagnetic shielding and good recyclability. The effect of welding on the corrosion of magnesium alloys are reviewed in this paper, which closely related to the developed microstructure by the welding process. The paper focuses particularly on friction stir and laser welding. The basic principles of friction stir and laser welding are discussed, to present the likelihood of defects which significantly affect the corrosion of magnesium alloy. The finding in corrosion demonstrated the morphology of corrosion occurrence on each welded region, and observation on the potential and current values are also included.

  6. Microstructural changes in welded joints of 316 SS by dual-ion irradiation (United States)

    Kohyama, A.; Kohno, Y.; Baba, K.; Katoh, Y.; Hishinuma, A.


    As a part of the activity to establish joining methods to fabricate in-vessel components and to evaluate their performance under fusion environment, microstructural evolution was studied by means of the dual-ion irradiation method. The base material used in this study was solution annealed 316 stainless steel. Welded joints were made by the tungsten inert gas (TIG) welding method and electron beam (EB) welding method. For the prospective improvement of swelling in welded joints, modified TIG or EB welding procedures utilizing titanium or nickel foil insertions were investigated. TEM disk specimens from various positions of welded joints were irradiated to 25 dpa at 673, 773 and 873 K. He/dpa ratio in Ni/He dual-ion irradiation was 15 appm He/dpa. The present results indicate some concern about the microstructures which result in the fusion zone and heat affected zones.

  7. Construction and final assembly of an automatic arc welding machine; Construccion y puesta a punto de una maquina automatica para soldadura remota por arco bajo atmosfera inerte

    Energy Technology Data Exchange (ETDEWEB)

    Herrero Alvarez, J.; Diaz Diaz, J.; Diaz Diaz, J. L.


    It has been constructed a remote are welding machine, wholly transistorized, to be used in a Hot Cell of 1.000 Cu. In this work are presented the different parts of the equipment and its electronic description. Finally, some works of final preparation are shown such as ending of irradiation capsules, thermocouples welding, stainless steel cover welding. For these types of welding are quoted its relative programs. (Author)

  8. Microstructure change in the interface of co2 laser welded zirconium alloys (United States)

    Boutarek, N.; Azzougui, B.; Saidi, D.; Neggache, M.


    Welding is a joining procedure that offers some benefits over mechanical fasteners such as weight reduction and absence of notches induced by machining operations. CO2 laser beam welding with a continuous wave is a high energy density and low heat input process. The result of this is a small heat-affected zone (HAZ), which cools very rapidly with very little distortion, and a high depth-to-width ratio for the Welding is a necessary process during fabricating fuel rods and fuel assemblies with Zircaloy-4 cladding, and electron beam welding is one of the commonly- used method. In this work, the joining of zirconium alloys was attempted by laser beam welding. A 2 kW CO2 laser is used and the joints are obtained from similar materials, which are plates of Zircaloy-4 (2 mm thick). A series of zirconium alloys were welded and investigated in a tow-fold approach: (1) process optimisation: the laser processing parameters are optimized to obtain welds with minimum defects, and (2) material characterisation: weld microstructures were evaluated. The microstructure and the phases present in the resolidified zone of the laser -welded specimens were analyzed by optical and scanning electron microscopy, X-ray diffraction, and also by the realization of micro hardness diagrams. A particular attention was made to study the correlation between surface structure and mechanical behaviour.

  9. Integrated sensors for robotic laser welding

    NARCIS (Netherlands)

    Iakovou, D.; Aarts, Ronald G.K.M.; Meijer, J.; Beyer, E.; Dausinger, F; Ostendorf, A; Otto, A.


    A welding head is under development with integrated sensory systems for robotic laser welding applications. Robotic laser welding requires sensory systems that are capable to accurately guide the welding head over a seam in three-dimensional space and provide information about the welding process as

  10. Sensor integration for robotic laser welding processes

    NARCIS (Netherlands)

    Iakovou, D.; Aarts, Ronald G.K.M.; Meijer, J.; Ostendorf, A; Hoult, A.; Lu, Y.


    The use of robotic laser welding is increasing among industrial applications, because of its ability to weld objects in three dimensions. Robotic laser welding involves three sub-processes: seam detection and tracking, welding process control, and weld seam inspection. Usually, for each sub-process,

  11. Acoustic-Emission Weld-Penetration Monitor (United States)

    Maram, J.; Collins, J.


    Weld penetration monitored by detection of high-frequency acoustic emissions produced by advancing weld pool as it melts and solidifies in workpiece. Acoustic emission from TIG butt weld measured with 300-kHz resonant transducer. Rise in emission level coincides with cessation of weld penetration due to sudden reduction in welding current. Such monitoring applied to control of automated and robotic welders.

  12. Effect of Dynamic Reheating Induced by Weaving on the Microstructure of GTAW Weld Metal of 25% Cr Super Duplex Stainless Steel Weld Metal

    Directory of Open Access Journals (Sweden)

    Hee-Joon Sung


    Full Text Available The importance of the additional growth and/or transformation of the austenite phase that occurs in weld metals of super duplex stainless steel upon reheating is known. However, the effects have not been fully investigated, especially with respect to reheating induced by weaving during single-pass welding. In this work, bead-on-pipe gas tungsten arc welding (GTAW was conducted on super duplex stainless steel to understand the effect of weaving on the microstructure of weld metal. Microstructural analysis, electron backscatter diffraction (EBSD, and focused ion beam transmission electron microscopy (FIB-TEM were carried out to investigate the relationship between weaving and microstructural change. The weaving of GTAW produced a dynamic reheated area just before the weld bead during welding. It was revealed that extensive reheated weld existed even after one welding pass, and that the content of the austenite phase in the reheated area was higher than that in the non-reheated area, indicating the existence of a large quantity of intragranular austenite phase. In addition, the Cr2N content in the reheated area was lower than that in the non-reheated area. This reduction of Cr2N was closely related to the reheating resulting from weaving. TEM analysis revealed that Cr2N in the non-reheated area was dispersed following heating and transformed to secondary austenite.

  13. Inhibition of the formation of intermetallic compounds in aluminum-steel welded joints by friction stir welding; Inhibicion de la formacion de compuestos intermetalicos en juntas aluminio-acero soldadas por friccion-agitacion

    Energy Technology Data Exchange (ETDEWEB)

    Torres Lopez, E. A.; Ramirez, A. J.


    Formation of deleterious phases during welding of aluminum and steel is a challenge of the welding processes, for decades. Friction Stir Welding (FSW) has been used in an attempt to reduce formation of intermetallic compounds trough reducing the heat input. In this research, dissimilar joint of 6063-T5 aluminum alloy and AISI-SAE 1020 steel were welded using this technique. The temperature of welded joints was measured during the process. The interface of the welded joints was characterized using optical microscopy, scanning and transmission electron microscopy. Additionally, composition measurements were carried out by X-EDS and DRX. The experimental results revealed that the maximum temperature on the joint studied is less than 360 degree centigrade. The microstructural characterization in the aluminum-steel interface showed the absence of intermetallic compounds, which is a condition attributed to the use of welding with low thermal input parameters. (Author)

  14. Weld procedure development with OSLW - optimization software for laser welding

    Energy Technology Data Exchange (ETDEWEB)

    Fuerschbach, P.W.; Eisler, G.R. [Sandia National Labs., Albuquerque, NM (United States); Steele, R.J. [Naval Air Warfare Center, China Lake, CA (United States)


    Weld procedure development can require extensive experimentation, in-depth process knowledge, and is further complicated by the fact that there are often multiple sets of parameters that will meet the weld requirements. Choosing among these multiple weld procedures can be hastened with computer models that find parameters to meet selected weld dimensional requirements while simultaneously optimizing important figures of merit. Software is described that performs this task for CO{sub 2} laser beam welding. The models are based on dimensionless parameter correlations that are derived from solutions to the moving heat source equations. The use of both handbook and empirically verified thermophysical property values allows OSLW to be extended to many different materials. Graphics displays show the resulting solution on contour plots that can be used to further probe the model. The important figures of merit for laser beam welding are energy transfer efficiency and melting efficiency. The application enables the user to input desired weld shape dimensions, select the material to be welded, and to constrain the search problem to meet the application requirements. Successful testing of the software at a laser welding fabricator has validated this tool for weld procedure development.

  15. Copyright Law Symposium. No. 23. (United States)

    American Society of Composers, Authors and Publishers, New York, NY.

    This book presents the five national prizewinning papers in the twenty-third copyright law symposium conducted by the American Society of Composers, Authors, and Publishers (ASCAP). Titles of the papers are "The USSR Joins the Universal Copyright Convention" (first prize), "Copyright Misuse: Thirty Years Waiting for the Other…

  16. Diversity in the Workplace. Symposium. (United States)


    Three papers comprise this symposium on diversity in the workplace. "Factors That Assist and Barriers That Hinder the Success of Diversity Initiatives in Multinational Corporations" (Rose Mary Wentling) reports that factors that assisted in the success were classified under diversity department, human, and work environment; barriers were…


    Energy Technology Data Exchange (ETDEWEB)



    Protein phosphorylation and dephosphorylation play key roles in many aspects of plant biology, including control of cell division, pathways of carbon and nitrogen metabolism, pattern formation, hormonal responses, and abiotic and biotic responses to environmental signals. A Symposium on Plant Protein Phosphorylation was hosted on the Columbia campus of the University of Missouri from May 26-28, 2010. The symposium provided an interdisciplinary venue at which scholars studying protein modification, as it relates to a broad range of biological questions and using a variety of plant species, presented their research. It also provided a forum where current international challenges in studies related to protein phosphorylation could be examined. The symposium also stimulated research collaborations through interactions and networking among those in the research community and engaged students and early career investigators in studying issues in plant biology from an interdisciplinary perspective. The proposed symposium, which drew 165 researchers from 13 countries and 21 States, facilitated a rapid dissemination of acquired knowledge and technical expertise regarding protein phosphorylation in plants to a broad range of plant biologists worldwide.

  18. Microstructure Evolution during Friction Stir Spot Welding of TRIP steel

    DEFF Research Database (Denmark)

    Lomholt, Trine Colding

    deteriorating the uniform elongation. The unique deformation properties can be exploited in automotive applications for crash resistant parts due to the high energy absorption, thus improving passenger safety. Furthermore, the high strength and good formability permits the application of thinner sheet material......, scanning electron microscopy and electron backscatter diffraction. Microhardness measurements and lab-shear tests completed the investigations of the welded samples and allow evaluation of the quality of the welds as seen from a practical point of view. Selected samples were also investigated by X...

  19. Welding. Student Learning Guide. (United States)

    Palm Beach County Board of Public Instruction, West Palm Beach, FL.

    This student learning guide contains 30 modules for completing a course in welding. It is designed especially for use in secondary schools in Palm Beach County, Florida. Each module covers one task, and consists of a purpose, performance objective, enabling objectives, learning activities keyed to resources, information sheets, student self-check…

  20. Thermal Stresses in Welding

    DEFF Research Database (Denmark)

    Hansen, Jan Langkjær


    Studies of the transient temperature fields and the hereby induced deformations and stressses in a butt-welded mild steel plate modelledrespectively in 2D plane stress state (as well as plane strain state) and in full 3D have been done. The model has been implemented in the generalpurpose FE...

  1. Elementary TIG Welding Skills. (United States)

    Pierson, John E., III

    The text was prepared to help deaf students develop the skills needed by an employed welder. It uses simplified language and illustrations to present concepts which should be reinforced by practical experience with welding skills. Each of the 12 lessons contains: (1) an information section with many illustrations which presents a concept or…

  2. IUTAM Symposium on Fracture Phenomena in Nature and Technology

    CERN Document Server

    Carini, Angelo; Gei, Massimiliano; Salvadori, Alberto


    This book contains contributions presented at the IUTAM Symposium "Fracture Phenomena in Nature and Technology" held in Brescia, Italy, 1-5 July, 2012.The objective of the Symposium was fracture research, interpreted broadly to include new engineering and structural mechanics treatments of damage development and crack growth, and also large-scale failure processes as exemplified by earthquake or landslide failures, ice shelf break-up, and hydraulic fracturing (natural, or for resource extraction or CO2 sequestration), as well as small-scale rupture phenomena in materials physics including, e.g., inception of shear banding, void growth, adhesion and decohesion in contact and friction, crystal dislocation processes, and atomic/electronic scale treatment of brittle crack tips and fundamental cohesive properties.Special emphasis was given to multiscale fracture description and new scale-bridging formulations capable to substantiate recent experiments and tailored to become the basis for innovative computationa...

  3. effect of post-weld heat treatment on the microstructure

    African Journals Online (AJOL)


    among others are shielded metal arc welding, submerge arc welding, gas metal arc welding, plasma arc welding, gas ... welding (SMAW) technique is preferable to the other techniques ..... studies''International Journal of Innovative Research.

  4. Effect of joint design and welding type on the flexural strength and weld penetration of Ti-6Al-4V alloy bars. (United States)

    Simamoto Júnior, Paulo Cézar; Resende Novais, Veridiana; Rodrigues Machado, Asbel; Soares, Carlos José; Araújo Raposo, Luís Henrique


    Framework longevity is a key factor for the success of complete-arch prostheses and commonly depends on the welding methods. However, no consensus has been reached on the joint design and welding type for improving framework resistance. The purpose of this study was to assess the effect of different joint designs and welding methods with tungsten inert gas (TIG) or laser to join titanium alloy bars (Ti-6Al-4V). Seventy titanium alloy bar specimens were prepared (3.18 mm in diameter × 40.0 mm in length) and divided into 7 groups (n=10): the C-control group consisting of intact specimens without joints and the remaining 6 groups consisting of specimens sectioned perpendicular to the long-axis and rejoined using an I-, X30-, or X45-shaped joint design with TIG welding (TI, TX30, and TX45) or laser welding (LI, LX30, and LX45). The specimens were tested with 3-point bending. The fracture surfaces were first evaluated with stereomicroscopy to measure the weld penetration area and then analyzed with scanning electron microscopy (SEM). The data were statistically analyzed with 2-way ANOVA and the Tukey post hoc test, 1-way ANOVA and the Dunnett test, and the Pearson correlation test (α=.05). Specimens from the X30 and X45 groups showed higher flexural strength (Pwelded area (Pwelding type. TIG welded groups showed significantly higher flexural strength than the laser groups (PTIG welding also resulted in higher welded areas than laser welding for the I-shaped specimens. No significant differences were found for the weld penetration area in the X45 group, either for laser or TIG welding. SEM analysis showed more pores at the fracture surfaces of the laser specimens. Fracture surfaces indicative of regions of increased ductility were detected for the TIG specimens. TIG welding resulted in higher flexural strength for the joined titanium specimens than laser welding. For both welding methods, X30- and X45-shaped joint designs resulted in higher flexural strength and

  5. SHADOW: a new welding technique (United States)

    Kramer, Thorsten; Olowinsky, Alexander M.; Durand, Friedrich


    The new welding technique 'SHADOW ' is introduced. SHADOW means the use of a single pulse to generate a quasi continuous weld of several millimeters in length. HET processing time is defined by the pulse duration of the pulsed laser. At present, a state-of-the-art laser is capable of a maximum pulse duration of 20 ms. The variation of the laser power depend on time is a vital capability of the pulsed laser to adapt the energy deposition into the workpiece. Laser beam welds of several watch components were successfully performed. Similar metals like crowns and axes made out of stainless steel have been welded using pulsed laser radiation. Applying a series of about 130 single pulses for the crown-axis combination the total energy accumulates to 19.5 J. The use of the SHADOW welding technique reduces the energy to 2.5 J. While welding dissimilar metals like stainless steel and bras, the SHADOW welding reduces drastically the contamination as well as the distortion. Laser beam welding of copper has a low process reliability due to the high reflection and the high thermal conductivity. SHADOW welds of 3.6 mm length were performed on 250 micrometers thick copper plates with very high reproducibility. As a result, a pilot plant for laser beam welding of copper plates has been set up. The work to be presented has partly been funded by the European Commission in a project under the contract BRPR-CT-0634.

  6. Cold pressure welding - the mechanisms governing bonding

    DEFF Research Database (Denmark)

    Bay, Niels


    Investigations of the bonding surface in scanning electron microscope after fracture confirm the mechanisms of bond formation in cold pressure welding to be: fracture of work-hardened surface layer, surface expansion increasing the area of virgin surface, extrusion of virgin material through cracks...... of the original surface layer, and establishment of real contact and bonding between virgin material. This implies that normal pressure as well as surface expansion are basic parameters governing the bond strength. Experimental investigations of pressure welding Al-Al under plane strain compression in a specially...... developed equipment allowing independent variation of normal pressure and surface expansion confirm this. Based upon a slip-line analysis of the extrusion through cracks of the surface layer and upon the establishment of real contact between virgin material, a theory for the bond strength as a function...

  7. The feasibility of welding irradiated materials (United States)

    Lin, H. T.; Chin, B. A.


    Helium was implanted into solution-annealed (SA) 316 stainless steel, 20% cold-worked (CW) 316 stainless steel and titanium-modified Primary Candidate Alloy (PCA) through tritium decay to levels ranging from 0.18 to 256 appm. Full penetration welds were then made on helium-doped materials using gas tungsten arc welding (GTAW) under fully constrained conditions. Intergranular heat-affected zone (HAZ) cracking was observed in all of the materials containing greater than 1 appm He. Electron microscopy showed that the HAZ cracking originated from the growth and coalescence of grain boundary (GB) helium bubbles. Bubble growth kinetics in the HAZ is explained by stress-enhanced diffusive cavity growth. Results suggest that the propensity for HAZ cracking can be reduced by the pre-existing cold-worked structure and by finely-distributed MC precipitates that refine the distribution of helium bubbles and minimize the flow of vacancies in grain boundaries.

  8. Joining characteristics of orthodontic wires with laser welding. (United States)

    Iijima, Masahiro; Brantley, William A; Yuasa, Toshihiro; Muguruma, Takeshi; Kawashima, Isao; Mizoguchi, Itaru


    Laser welding 0.016 x 0.022 in. beta-Ti, Ni-Ti, and Co-Cr-Ni orthodontic wires was investigated by measuring joint tensile strength, measuring laser penetration depth, determining metallurgical phases using micro X-ray diffraction (micro-XRD), and examining microstructures with an scanning electron microscope (SEM). Welding was performed from 150 to 230 V. Mean tensile strength for Ni-Ti groups was significantly lower (p Ni was significantly lower than for control specimens joined by silver soldering, it was sufficient for clinical use. The beta-Ti orthodontic wire showed deeper penetration depth from laser welding than the Ni-Ti and Co-Cr-Ni orthodontic wires. Micro-XRD patterns of laser-welded beta-Ti and Ni-Ti obtained 2 mm from the boundary were similar to as-received specimens, indicating that original microstructures were maintained. When output voltages of 190 V and higher were used, most peaks from joint areas disappeared or were much weaker, perhaps because of a directional solidification effect, evidenced by SEM observation of fine striations in welded beta-Ti. Laser welding beta-Ti and Co-Cr-Ni wires may be acceptable clinically, since joints had sufficient strength and metallurgical phases in the original wires were not greatly altered.

  9. Welding residual stress distributions for dissimilar metal nozzle butt welds in pressurized water reactors

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ji Soo; Kim, Ju Hee; Bae, Hong Yeol; OH, Chang Young; Kim, Yun Jae [Korea Univ., Seoul (Korea, Republic of); Lee, Kyungsoo [Korea Electric Power Research Institute, Daejeon (Korea, Republic of); Song, Tae Kwang [Korea Institute of Nuclear Safety, Daejeon (Korea, Republic of)


    In pressurized water nuclear reactors, dissimilar metal welds are susceptible to primary water stress corrosion cracking. To access this problem, accurate estimation of welding residual stresses is important. This paper provides general welding residual stress profiles in dissimilar metal nozzle butt welds using finite element analysis. By introducing a simplified shape for dissimilar metal nozzle butt welds, changes in the welding residual stress distribution can be seen using a geometry variable. Based on the results, a welding residual stress profile for dissimilar metal nozzle butt welds is proposed that modifies the existing welding residual stress profile for austenitic pipe butt welds.

  10. In-field Welding and Coating Protocols (United States)


    Gas Technology Institute (GTI) and Edison Welding Institute (EWI) created both laboratory and infield girth weld samples to evaluate the effects of weld geometry and hydrogen off-gassing on the performance of protective coatings. Laboratory made plat...

  11. Closed circuit TV system monitors welding operations (United States)

    Gilman, M.


    TV camera system that has a special vidicon tube with a gradient density filter is used in remote monitoring of TIG welding of stainless steel. The welding operations involve complex assembly welding tools and skates in areas of limited accessibility.

  12. 16th Polymer Electrolyte Fuel Cell Symposium (United States)


    SECURITY CLASSIFICATION OF: The 16th Polymer Electrolyte Fuel Cell Symposium was devoted to all aspects of research, development, and engineering of...polymer electrolyte fuel cells (PEFCs), as well as low-temperature direct-fuel cells using either anion or cation exchange membranes. The symposium...29-11-2016 1-Sep-2016 28-Feb-2017 Final Report: 16th Polymer Electrolyte Fuel Cell Symposium The views, opinions and/or findings contained in this

  13. Evaluation of residual stresses in electron-beam welded Zr2.5Nb0.9Hf Zircadyne flange mock-up of a reflector vessel beam tube flange

    Energy Technology Data Exchange (ETDEWEB)

    Muránsky, O., E-mail: [Institute of Material Engineering, ANSTO, Locked Bag 2001, Kirrawee DC, 2234 NSW (Australia); Holden, T.M. [Northern Stress Technologies, Deep River, Ontario, Canada K0J 1P0 (Canada); Kirstein, O. [European Spallation Source, EES AB, Tunavagen 24, SE-211 00 Lund (Sweden); James, J.A. [Open University, Materials Engineering, Milton Keynes MK7 6BJ (United Kingdom); Paradowska, A.M. [Bragg Institute, ANSTO, Locked Bag 2001, Kirrawee DC, 2234 NSW (Australia); Edwards, L. [Institute of Material Engineering, ANSTO, Locked Bag 2001, Kirrawee DC, 2234 NSW (Australia)


    The dual-phase alloy Zr2.5Nb alloy is an important nuclear material, because of its use in current and possible use in future nuclear reactors. It is, however, well-known that Zr2.5Nb weldments can fail through a time-dependent mechanism called delayed hydride cracking which is typically driven by the presence of tensile residual stresses. With a view to understanding the development of residual stresses associated with Zr2.5Nb welds the current study focuses on the evaluation of the residual stresses in a mock-up of a reactor beam tube flange made from Zr2.5Nb0.9Hf. The present results suggests that, like ferritic welds which undergo a solid-state phase transformation upon welding, Zr2.5Nb0.9Hf welds also develop high tensile residual stresses in the heat-affected zone whereas the stresses closer to the weld tip are reduced by the effects of the β → α solid-state phase transformation.

  14. Weldability of an iron meteorite by Friction Stir Spot Welding: A contribution to in-space manufacturing (United States)

    Evans, William Todd; Neely, Kelsay E.; Strauss, Alvin M.; Cook, George E.


    Friction Stir Welding has been proposed as an efficient and appropriate method for in space welding. It has the potential to serve as a viable option for assembling large scale space structures. These large structures will require the use of natural in space materials such as those available from iron meteorites. Impurities present in most iron meteorites limit its ability to be welded by other space welding techniques such as electron beam laser welding. This study investigates the ability to weld pieces of in situ Campo del Cielo meteorites by Friction Stir Spot Welding. Due to the rarity of the material, low carbon steel was used as a model material to determine welding parameters. Welded samples of low carbon steel, invar, and Campo del Cielo meteorite were compared and found to behave in similar ways. This study shows that meteorites can be Friction Stir Spot Welded and that they exhibit properties analogous to that of FSSW low carbon steel welds. Thus, iron meteorites can be regarded as another viable option for in-space or Martian construction.

  15. Fundamental Laser Welding Process Investigations

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove


    In a number of systematic laboratory investigations the fundamental behavior of the laser welding process was analyzed by the use of normal video (30 Hz), high speed video (100 and 400 Hz) and photo diodes. Sensors were positioned to monitor the welding process from both the top side and the rear...... side of the specimen.Special attention has been given to the dynamic nature of the laser welding process, especially during unstable welding conditions. In one series of experiments, the stability of the process has been varied by changing the gap distance in lap welding. In another series...... video pictures (400 Hz), a clear impact on the seam characteristics has been identified when a hump occurs.Finally, a clear correlation between the position of the focus point, the resultant process type and the corresponding signal intensity and signal variation has been found for sheets welded...

  16. Corrosion behavior of Al6061 alloy weldment produced by friction stir welding process

    Directory of Open Access Journals (Sweden)

    Farhad Gharavi


    Full Text Available In this work, the corrosion behavior of welded lap joints of AA6061-T6 aluminum alloy produced by friction stir welding process has been investigated. Corrosion properties of welded lap joints were studied by cyclic polarization and electrochemical impedance spectroscopy tests. All tests were performed in an aerated 0.6 mol L−1 NaCl aqueous solution with pH = 6.5 at a temperature of 30 °C to characterize corrosion morphology and realize corrosion features of weld regions as opposed to the parent alloy. The microstructure of weld nugget (WN, heated affected zone (HAZ, and parent alloy were analyzed using scanning electron microscopy and energy dispersive spectroscopy. The experimental results indicated that the welding process has a major effect on the corrosion resistance, which possibly associated to the break-down and dissolution of intermetallic particles. It is supposed that an increasing in intermetallic distributed throughout the matrix of weld regions increases the galvanic corrosion couples. Furthermore, by decreasing the grain size in the weld regions, the susceptibility to corrosion is enhanced. The pitting corrosion and intergranular attack are the dominant corrosion types in the weld regions and the parent alloy.

  17. Evaluation of the Low Heat Input Process for Weld Repair of Nickel-Base Superalloys (United States)

    Durocher, J.; Richards, N. L.


    The repair of turbine blades and vanes commonly involves gas tungsten arc welding or an equivalent process, but unfortunately these components are often susceptible to heat-affected zone (HAZ) cracking during the weld repair process. This is a major problem especially in cast alloys due to their coarse-grain size and where the (Al + Ti) contents is in excess of 3-4%; vacuum brazing is also used but mainly on low stress non-rotating components such as vanes. Micro-welding has the potential to deposit small amounts of filler at low heat input levels with minimum HAZ and thus is an attractive process for depositing a quality weld. As with conventional fusion processes, the filler alloy is deposited by the generation of a low power arc between a consumable electrode and the substrate. The low heat input of this process offers unique advantages over more common welding processes such as gas tungsten arc, plasma arc, laser, and electron beam welding. In this study, the low heat input characteristic of micro-welding has been used to simulate weld repair using Inconel (IN) (Inconel and IN are trademarks of INCO Alloys International) 625, Rene (Rene is a trademark of General Electric Company) 41, Nimonic (Nimonic is a trademark of INCO Alloys International) 105 and Inconel 738LC filler alloys, to a cast Inconel 738LC substrate. The effect of micro-welding process parameters on the deposition rate, coating quality, and substrate has been investigated.

  18. Evaluation of ARAA steel E-beam welding characteristics for the fabrication of KO HCCR TBM

    Energy Technology Data Exchange (ETDEWEB)

    Yoon, Jae Sung, E-mail: [Korea Atomic Research Energy Institute, Daejeon (Korea, Republic of); Kim, Suk-Kwon; Lee, Eo Hwak; Jin, Hyung Gon; Lee, Dong Won [Korea Atomic Research Energy Institute, Daejeon (Korea, Republic of); Shin, Kyu In [Gentec Co., Daejeon (Korea, Republic of); Cho, Seungyon [National Fusion Research Institute, Daejeon (Korea, Republic of)


    Highlights: • For confirming the evaluation of ARAA steel E-beam welding characteristics for the fabrication of KO HCCR TBM, the followings are performed. • E-beam welding in ARAA plate. • Evaluation for the penetration depth and beam width according to the E-beam welding current. • Performed micro-hardness and Charpy impact test after PWHT. • Determine the optimized PWHT condition. - Abstract: Korea has designed a helium cooled ceramic reflector (HCCR) test blanket module (TBM), including a TBM shield, called a TBM set, that will be tested in ITER. Korean RAFM steel was developed as a structural material for the HCCR TBM, and advanced reduced activation alloy (ARAA) was selected as the primary candidate from various program alloys. Fabrication technologies for the HCCR TBM were developed using ARAA to provide the method and procedure for fabricating the TBM for testing in ITER based on RCC-MRx, which was selected as the design and fabrication code and standard for the HCCR TBM. To establish and optimize welding procedures for electron beam welding of an ARAA material, variations in welding current and speed were investigated. A series of performance tests was performed before and after post-weld heat treatment to evaluate the welded specimen under the determined welding conditions.

  19. Pulsed ultrasonic stir welding system (United States)

    Ding, R. Jeffrey (Inventor)


    An ultrasonic stir welding system includes a welding head assembly having a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. During a welding operation, ultrasonic pulses are applied to the rod as it rotates about its longitudinal axis. The ultrasonic pulses are applied in such a way that they propagate parallel to the longitudinal axis of the rod.

  20. Comparison of Welding Residual Stresses of Hybrid Laser-Arc Welding and Submerged Arc Welding in Offshore Steel Structures

    DEFF Research Database (Denmark)

    Andreassen, Michael Joachim; Yu, Zhenzhen; Liu, Stephen


    In the offshore industry, welding-induced distortion and tensile residual stresses have become a major concern in relation to the structural integrity of a welded structure. Particularly, the continuous increase in size of welded plates and joints needs special attention concerning welding induced...... residual stresses. These stresses have a negative impact on the integrity of the welded joint as they promote distortion, reduce fatigue life, and contribute to corrosion cracking and premature failure in the weld components. This paper deals with the influence and impact of welding method on the welding...... induced residual stresses. It is also investigated whether the assumption of residual stresses up to yield strength magnitude are present in welded structures as stated in the design guidelines. The fatigue strength for welded joints is based on this assumption. The two welding methods investigated...

  1. The effect of post-welding conditions in friction stir welds: From weld simulation to Ductile Failure

    DEFF Research Database (Denmark)

    Hattel, Jesper Henri; Nielsen, Kim Lau; Tutum, Cem Celal


    effect of the post-welding conditions when subjecting a friction stir weld to loading transverse to the weld line. The numerical model of the friction stir welded joint, employs a step-wise modeling approach to combine an in-situ weld simulation with a post-welding failure analysis. Using the commercial......The post-welding stress state, strain history and material conditions of friction stir welded joints are often strongly idealized when used in subsequent modeling analyses, typically by neglecting one or more of the features above. But, it is obvious that the conditions after welding do influence...... the weld performance. The objective of this paper is to discuss some of the main conflicts that arise when taking both the post-welding material conditions and stressestrain state into account in a subsequent structural analysis. The discussion is here based on a preliminary numerical study of the possible...

  2. Pulsed ultrasonic stir welding method (United States)

    Ding, R. Jeffrey (Inventor)


    A method of performing ultrasonic stir welding uses a welding head assembly to include a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. In the method, the rod is rotated about its longitudinal axis during a welding operation. During the welding operation, a series of on-off ultrasonic pulses are applied to the rod such that they propagate parallel to the rod's longitudinal axis. At least a pulse rate associated with the on-off ultrasonic pulses is controlled.

  3. Reconditioning medical prostheses by welding (United States)

    Rontescu, C.; Cicic, D. T.; Vasile, I. M.; Bogatu, A. M.; Amza, C. G.


    After the technological process of making, some of the medical prostheses may contain imperfections, which can lead to framing the product in the spoilage category. This paper treats the possibility of reconditioning by welding of the prosthesis made of titanium alloys. The paper presents the obtained results after the reconditioning by welding, using the GTAW process, of a intramedullary rod type prosthesis in which was found a crack after the non-destructive examination. The obtained result analysis, after the micrographic examination of the welded joint areas, highlighted that the process of reconditioning by welding can be applied successfully in such situations.

  4. Effect of Welding Speed on Microstructure and Mechanical Properties due to The Deposition of Reinforcements on Friction Stir Welded Dissimilar Aluminium Alloys

    Directory of Open Access Journals (Sweden)

    Baridula Ravinder Reddy


    Full Text Available The strength of the welded joint obtained by solid state stir welding process was found to be improved as compared to fusion welding process. The deposition of reinforcements during friction stir welding process can further enhance the strength of the welded joint by locking the movement of grain boundaries. In the present study, the aluminium alloys AA2024 and AA7075 were welded effectively by depositing the multi-walled carbon nanotubes in to the stir zone. The mechanical properties and microstructures were studied by varying the traverse speed at constant rotational speed. The results show that rotating tool pin stirring action and heat input play an important role in controlling the grain size. The carbon nanotubes were found to be distributed uniformly at a welding speed (traverse speed of 80mm/min. This enhanced the mechanical properties of the welded joint. The microstructure and Electron dispersive X-ray analysis (EDX studies indicate that the deposition of carbon nanotubes in the stir zone was influenced by the traverse speed.

  5. Influence of the Overlapping Factor and Welding Speed on T-Joint Welding of Ti6Al4V and Inconel 600 Using Low-Power Fiber Laser

    Directory of Open Access Journals (Sweden)

    Shamini Janasekaran


    Full Text Available Double-sided laser beam welding of skin-stringer joints is an established method for many applications. However, in certain cases with limited accessibility, single-sided laser beam joining is considered. In the present study, single-sided welding of titanium alloy Ti6Al4V and nickel-based alloy Inconel 600 in a T-joint configuration was carried out using continuous-wave (CW, low-power Ytterbium (Yb-fiber laser. The influence of the overlapping factor and welding speed of the laser beam on weld morphology and properties was investigated using scanning electron microscopy (SEM and X-ray diffraction (XRD, respectively. XRD analysis revealed the presence of intermetallic layers containing NiTi and NiTi2 at the skin-stringer joint. The strength of the joints was evaluated using pull testing, while the hardness of the joints was analyzed using Vickers hardness measurement at the base metal (BM, fusion zone (FZ and heat-affected zone (HAZ. The results showed that the highest force needed to break the samples apart was approximately 150 N at a laser welding power of 250 W, welding speed of 40 mm/s and overlapping factor of 50%. During low-power single-sided laser welding, the properties of the T-joints were affected by the overlapping factor and laser welding speed.

  6. Editorial: Third International Tenebrionoidea Symposium

    Directory of Open Access Journals (Sweden)

    Aaron Smith


    Full Text Available The Third International Tenebrionoidea Symposium (ITS was held at Arizona State University in Tempe, Arizona USA on August 7th and 8th, 2013. Researchers from ten countries participated with a total of 36 attendees. It was the first formal meeting of the international tenebrionoid research community since the October 2005 in Lyon, France. During the meeting 21 presentations were given ranging from species-level revisions to broad scale Tenebrionidae phylogenies and inventories, darkling beetles intercepted by USDA-APHIS during agricultural quarantine interceptions, and the first steps towards the construction of a Coleopteran Anatomy Ontology. Most articles included in this resulting special issue of ZooKeys are based on the contents of presentations during the Symposium, although papers submitted by all attendants were also welcome.

  7. Memorial Symposium for Victor Weisskopf

    CERN Document Server


    Victor 'Viki' Weisskopf, former Director General of CERN from 1961 to 1965, passed away five months ago. At that time, the Bulletin dedicated its coverpage to this brilliant physicist (19-20/2002). Now, CERN has organised a Memorial Symposium for next Tuesday 17 September, where you are cordially invited. This tribute will include the following speechs: L. Maiani: Welcome J. D. Jackson: Highlights from the career and scientific works of Victor F. Weisskopf M. Hine and K. Johnsen: Working with Viki at CERN M. Jacob: Knowledge and Wonder A member of Viki's family: Reminiscences. The Memorial Symposium will take place in the Main Auditorium at 15h. Drinks will be served in Pas Perdus at 17h 30.

  8. Ninth international symposium on radiopharmacology

    Energy Technology Data Exchange (ETDEWEB)



    The goal of this Symposium is to provide a forum for those international scientists involved in applying the principles of pharmacology and radiation biology to the development of agents for the diagnosis and treatment of disease. The program will highlight state-of-the-art progress in the development of those agents used in conjunction with some form of radiation such as radiopharmaceuticals, radiopaques, photo- and radiosensitizing drugs, and neutron capture agents. An underlying pharmacokinetic parameter associated with all these agents is the need for site-specific delivery to an organ or tumor. Therefore, a major goal of the symposium will be to address those pharmacologic principles for targeting molecules to specific tissue sites. Accordingly, session themes will include receptor-mediated processes, membrane transporters, antibody interactions, metabolic trapping, and oligonucleotide-antisense mechanisms.

  9. Effect of Intermetallic Compound Formation in Friction Welded Al Alloy Rods. (United States)

    Im, Yong-Deok; Park, Kwang-Suk; Song, Kuk-Hyun


    This study was carried out to evaluate the development of microstructures and mechanical properties on friction welded dissimilar materials with a light weight. For this work, Al6063 and Duralumin alloys with a shape of rod were selected as experimental materials, and friction welding was performed under conditions with a rotation speed of 2,000 RPM, a friction load of 12 kgf/cm2 and an upset force of 25 kgf/cm2, respectively. After welding, the microstructural analysis such as the grain boundary characteristic distributions and the formation of intermetallic compounds was analyzed by electron back-scattering diffraction method and transmission electron microscopy, respectively. In addition, the evaluation of mechanical properties on welded materials was conducted by Vickers microhardness and tensile test. As a result, applying the friction welding led to the significant grain refinement from 50 μm in base material to 2 μm in welded zone, respectively. In case of mechanical properties, Vickers micro-hardness and tensile strength of the welded material occupied 81% and 96% in fraction relative to the base material, respectively, which was attributable to the formation and growth of intermetallic compounds during the welding.

  10. Pulsed Nd:YAG laser welding of AISI 304 to AISI 420 stainless steels (United States)

    Berretta, José Roberto; de Rossi, Wagner; David Martins das Neves, Maurício; Alves de Almeida, Ivan; Dias Vieira Junior, Nilson


    The technique to weld AISI 304 stainless steel to AISI 420 stainless steel with a pulsed Nd:YAG laser has been investigated. The main objective of this study was to determine the influence of the laser beam position, with respect to the joint, on weld characteristics. Specimens were welded with the laser beam incident on the joint and moved 0.1 and 0.2 mm on either side of the joint. The joints were examined in an optical microscope for cracks, pores and to determine the weld geometry. The microstructure of the weld and the heat affected zones were observed in a scanning electron microscope. An energy dispersive spectrometer, coupled to the scanning electron microscope, was used to determine variations in (weight %) the main chemical elements across the fillet weld. Vickers microhardness testing and tensile testing were carried out to determine the mechanical properties of the weld. The results of the various tests and examinations enabled definition of the best position for the incident laser beam with respect to the joint, for welding together the two stainless steels.

  11. Symposium 3 of JENAM 2011

    CERN Document Server

    Georgieva, Katya; Nagovitsyn, Yury; The sun : new challenges


    These are the proceedings of the Symposium 3 of JENAM 2011 on new scientific challenges posed by the Sun. The topics covered are   1. The unusual sunspot minimum, which poses challenges to the solar dynamo theory 2. The Sun’s Terra-Hertz emission, which opens a new observational window 3. Corona wave activity 4. Space weather agents - initiation, propagation, and forecasting In 21 in-depth contributions, the reader will be presented with the latest findings.

  12. 16th International Seapower Symposium (United States)


    Allah, the compassionate, the merciful.] Admiral Clark, Chief of the U.S. Navy, colleague del - egates, gentlemen, good morning. At the outset, let me...Staff—Plans Egypt RADM Mohamed Ibrahim Madyn Finland CDR Tapio Maijala, Commander Kotka Coastal District Guatemala CAPT Otto Guillermo Wantland Carcamo...Kingdom ADM Jonathan Band, Royal Navy, Commander in Chief, Fleet 160 Sixteenth International Seapower Symposium Venezuela RADM Jaime Toro Calderon

  13. Memorial symposium for Victor Weisskopf.

    CERN Multimedia

    Maximilien Brice


    A memorial symposium for Victor Weisskopf, CERN Director-General from 1961 to 1965, was held at CERN on 17 September 2002. Photo 01: L. Maiani: Welcome.Photo 02: J. D. Jackson: Highlights from the career and scientific works of Victor F. Weisskopf.Photos 05 09: M. Hine and K. Johnsen: Working with Viki at CERN.Photo 10: M. Jacob: Knowledge and Wonder.Photo 14: K. Worth (Viki's daughter): Reminiscences.

  14. International Symposium on Clusters and Nanostructures (Energy, Environment, and Health)

    Energy Technology Data Exchange (ETDEWEB)

    Jena, Puru [Distinguished Professor of Physics, VCU


    The international Symposium on Clusters and Nanostructures was held in Richmond, Virginia during November 7-10, 2011. The symposium focused on the roles clusters and nanostructures play in solving outstanding problems in clean and sustainable energy, environment, and health; three of the most important issues facing science and society. Many of the materials issues in renewable energies, environmental impacts of energy technologies as well as beneficial and toxicity issues of nanoparticles in health are intertwined. Realizing that both fundamental and applied materials issues require a multidisciplinary approach the symposium provided a forum by bringing researchers from physics, chemistry, materials science, and engineering fields to share their ideas and results, identify outstanding problems, and develop new collaborations. Clean and sustainable energy sessions addressed challenges in production, storage, conversion, and efficiency of renewable energies such as solar, wind, bio, thermo-electric, and hydrogen. Environmental issues dealt with air- and water-pollution and conservation, environmental remediation and hydrocarbon processing. Topics in health included therapeutic and diagnostic methods as well as health hazards attributed to nanoparticles. Cross-cutting topics such as reactions, catalysis, electronic, optical, and magnetic properties were also covered.

  15. Gas Metal Arc Welding. Welding Module 5. Instructor's Guide. (United States)

    Missouri Univ., Columbia. Instructional Materials Lab.

    This guide is intended to assist vocational educators in teaching an eight-unit module in gas metal arc welding. The module is part of a welding curriculum that has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The following topics are covered in the module: safety and testing, gas metal arc…

  16. Renovating the excitation circuit of a conventional welding converter

    Indian Academy of Sciences (India)

    This paper presents two different new excitation current supplies based on power electronics for an existing conventional welding converter. The proposed circuits are simulated using Lab-VIEW 1200 AI and a PC based system. In the expressions for winding currents the dynamic inductances are used to take into account ...

  17. Prediction of microsegregation and pitting corrosion resistance of austenitic stainless steel welds by modelling

    Energy Technology Data Exchange (ETDEWEB)

    Vilpas, M. [VTT Manufacturing Technology, Espoo (Finland). Materials and Structural Integrity


    solidification, the dendrite cores were predicted to be the weakest link with respect to weld pitting corrosion resistance. In primary ferritic solidification, the second phase austenite in the vicinity of d/g interfaces was predicted to show lowest pitting corrosion resistance. Solidification parameters used in the modelling were verified by cooling rate and dendrite arm spacing measurements as well as by analytical calculations. Experimental investigations using electron probe microanalyses (EPMA, CMA), electron microscopy (SEM, FEG-STEM), microstructural investigations and pitting corrosion tests were used in assessing the calculated microsegregation and CPT-temperatures and showed a reasonably good compatibility with the results of modelling. (orig.)

  18. PREFACE: International Symposium on Molecular Conductors: Novel Functions of Molecular Conductors under Extreme Conditions (ISMC 2008) (United States)

    Takahashi, Toshihiro; Suzumura, Yoshikazu


    The International Symposium on Molecular Conductors 2008 (ISMC2008) was held as the second international symposium of the project entitled `Novel Functions of Molecular Conductors under Extreme Conditions', which was supported by the Grant-in-aid for Scientific Research on Priority Areas from the Ministry of Education, Culture, Sports, Science and Technology in Japan. The project lasted from September 2003 to March 2008, and was completed by this symposium held at Okazaki Conference Center, Institute for Molecular Science, Okazaki, Japan (23-25 July 2008), which about 100 scientists attended. During the symposium, five project teams gave summary talks and exciting talks were given on the topics developed recently not only by the members of the project but also by other scientists including invited speakers from abroad, who are doing active research on molecular conductors. It is expected that papers presented in the symposium will give valuable hints for the next step in the research of this field. Therefore the organizers of this symposium decided to publish this proceedings in order to demonstrate these activities, not only for the local community of the project, but also for the broad society of international scientists who are interested in molecular conductors. The editors, who are also the organizers of this symposium, believe that this proceedings provides a significant and relevant contribution to the field of molecular conductors since it is the first time we have published such a proceedings as an electronic journal. We note that all papers published in this volume of Journal of Physics: Conference Series have been peer reviewed by expert referees. Editors made every effort to satisfy the criterion of a proceedings journal published by IOP Publishing. Toshihiro Takahashi and Yoshikazu Suzumura Editors: Toshihiro Takahashi (Gakushuin University) (Chairman) Kazushi Kanoda (University of Tokyo) Seiichi Kagoshima (University of Tokyo) Takehiko Mori (Tokyo

  19. [New welding processes and health effects of welding]. (United States)

    La Vecchia, G Marina; Maestrelli, Piero


    This paper describes some of the recent developments in the control technology to enhance capability of Pulse Gas Metal Arc Welding. Friction Stir Welding (FSW) processing has been also considered. FSW is a new solid-state joining technique. Heat generated by friction at the rotating tool softens the material being welded. FSW can be considered a green and energy-efficient technique without deleterious fumes, gas, radiation, and noise. Application of new welding processes is limited and studies on health effects in exposed workers are lacking. Acute and chronic health effects of conventional welding have been described. Metal fume fever and cross-shift decline of lung function are the main acute respiratory effects. Skin and eyes may be affected by heat, electricity and UV radiations. Chronic effects on respiratory system include chronic bronchitis, a benign pneumoconiosis (siderosis), asthma, and a possible increase in the incidence of lung cancer. Pulmonary infections are increased in terms of severity, duration, and frequency among welders.

  20. Developing trends in public procurement and auditing - a unique symposium for space and defence procurement (United States)

    Morel de Westgaver, Eric; van Beekhuizen, Pieter; Fiorilli, Stefano M.


    Space projects are marked by their high technologies and their lengthy development and operations. The procurement process is a critical element that must adapt to a changing industrial landscape and new methods and tools, such as electronic procurement. ESA will host an international symposium in May [2007] to bring all the major players together.

  1. Fourth Global Health Systems Research Symposium features ...

    International Development Research Centre (IDRC) Digital Library (Canada)


    Fourth Global Health Systems Research Symposium features innovative research on improving maternal and child health in Africa. January 13, 2017. Image. Sue Szabo and Karina Gould at HSR2016 Conference. IDRC / Louise Guenette. Sue Szabo and Karina Gould at the Fourth Global Symposium on Health Systems ...

  2. International Symposium for Literacy: Declaration of Persepolis (United States)

    Convergence, 1975


    The full text of the Declaration of Persepolis, adopted by the International Symposium for Literacy, is presented. The Symposium considers literacy to be not only the process of attaining reading, writing, and arithmetic skills, but also a contribution to the liberation and development of the human race. (LH)

  3. Multidisciplinary Perspectives on Musicality: The Seashore Symposium. (United States)

    Coffman, Don D.


    Contains the published proceedings of "Multidisciplinary Perspectives on Musicality: The Seashore Symposium," held at the University of Iowa on October 16-18, 1997. Provides an overview of the symposium, identifying speakers' contributions to particular themes, and includes abstracts from 35 speakers. (CMK)

  4. Symposium on Differential Geometry and Differential Equations

    CERN Document Server

    Berger, Marcel; Bryant, Robert


    The DD6 Symposium was, like its predecessors DD1 to DD5 both a research symposium and a summer seminar and concentrated on differential geometry. This volume contains a selection of the invited papers and some additional contributions. They cover recent advances and principal trends in current research in differential geometry.

  5. An Analysis of the Microstructure, Macrostructure and Microhardness of Nicr-Ir Joints Produced by Laser Welding with and without Preheat

    Directory of Open Access Journals (Sweden)

    Różowicz S.


    Full Text Available This paper discusses some of the basic problems involved in laser welding of dissimilar materials with significant differences in melting points. It focuses on the micro and macrostructure of laser welded NiCr-Ir microjoints used in central spark plug electrodes. The joints were produced by welding with and without preheat using an Nd,YAG laser. The structure and composition of the welded joints were analyzed by means of a light microscope (LM and a scanning electron microscope (SEM equipped with an energy dispersive X-ray (EDX spectrometer. The microhardness of the weld area was also studied.

  6. Modeling Stress-Strain State in Butt-Welded Joints after TIG Welding

    Directory of Open Access Journals (Sweden)

    V. Atroshenko


    Full Text Available In this paper mathematical model was developed for definition of thermal-welding cycle influence on welding deformations distribution in flat samples of austenitic steels after TIG welding and developed recommendations to reduce the welding deformation on o the machinery for welding with a copper backing.

  7. XXVI. International {mu} symposium - brake conference; XXVI. Internationales {mu}-Symposium - Bremsen-Fachtagung

    Energy Technology Data Exchange (ETDEWEB)

    Breuer, B. (ed.)


    The progress of brake technology contributes consistently and considerably to the safety of vehicle occupants, but also to the prevention of vehicle collisions with pedestrians and bikers. The symposia of the {mu} club have for 25 years informed the attendees about the latest findings, methods, developments and products in the field of brakes and promoted the exchange of information and the personal interaction between the experts in many brake related disciplines. Topics of the XXVI{sup th} {mu} symposium are innovation and processes in the field of brake rotors, methods to assess their irregular wear, the determination of the value of friction between brake pads and brakes, an innovative self reinforced disc brake with electronic control, regenerative braking in hybrid vehicles and the fascination of innovation. This year's papers are presented by four brake manufacturers, one brake linings manufacturer and one university. (orig.)

  8. Welding--Trade or Profession? (United States)

    Albright, C. E.; Smith, Kenneth


    This article discusses a collaborative program between schools with the purpose of training and providing advanced education in welding. Modern manufacturing is turning to automation to increase productivity, but it can be a great challenge to program robots and other computer-controlled welding and joining systems. Computer programming and…

  9. Metal Working and Welding Operations. (United States)

    Marine Corps Inst., Washington, DC.

    This student guide, one of a series of correspondence training courses designed to improve the job performance of members of the Marine Corps, deals with the skills needed by metal workers and welders. Addressed in the six individual units of the course are the following topics: weldable metals and their alloys, arc welding, gas welding,…

  10. Weld bonding of stainless steel

    DEFF Research Database (Denmark)

    Santos, I. O.; Zhang, Wenqi; Goncalves, V.M.


    This paper presents a comprehensive theoretical and experimental investigation of the weld bonding process with the purpose of evaluating its relative performance in case of joining stainless steel parts, against alternative solutions based on structural adhesives or conventional spot-welding. Th...


    Jones, W.H.; Reece, J.B.


    An improved electron beam welding or melting apparatus is designed which utilizes a high voltage rectifier operating below its temperature saturation region to decrease variations in electron beam current which normally result from the gas generated in such apparatus. (AEC)

  12. 29 CFR 1910.255 - Resistance welding. (United States)


    ... 29 Labor 5 2010-07-01 2010-07-01 false Resistance welding. 1910.255 Section 1910.255 Labor... OCCUPATIONAL SAFETY AND HEALTH STANDARDS Welding, Cutting and Brazing § 1910.255 Resistance welding. (a.... Ignitron tubes used in resistance welding equipment shall be equipped with a thermal protection switch. (3...

  13. 46 CFR 154.660 - Pipe welding. (United States)


    ... 46 Shipping 5 2010-10-01 2010-10-01 false Pipe welding. 154.660 Section 154.660 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) CERTAIN BULK DANGEROUS CARGOES SAFETY STANDARDS FOR... § 154.660 Pipe welding. (a) Pipe welding must meet Part 57 of this chapter. (b) Longitudinal butt welds...

  14. 49 CFR 179.300-9 - Welding. (United States)


    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.300-9 Section 179.300-9... Specifications for Multi-Unit Tank Car Tanks (Classes DOT-106A and 110AW) § 179.300-9 Welding. (a) Longitudinal... fusion welded on class DOT-110A tanks. Welding procedures, welders and fabricators must be approved in...


    DEFF Research Database (Denmark)


    The invention relates to laser welding of at least two adjacent, abutting or overlapping work pieces in a welding direction using multiple laser beams guided to a welding region, wherein at least two of the multiple laser beams are coupled into the welding region so as to form a melt and at least...

  16. Clamp and Gas Nozzle for TIG Welding (United States)

    Gue, G. B.; Goller, H. L.


    Tool that combines clamp with gas nozzle is aid to tungsten/inert-gas (TIG) welding in hard-to-reach spots. Tool holds work to be welded while directing a stream of argon gas at weld joint, providing an oxygen-free environment for tungsten-arc welding.

  17. Effect of linear energy on the properties of an AL alloy in DPMIG welding (United States)

    Liao, Tianfa; Jin, Li; Xue, Jiaxiang


    The effect of different linear energy parameters on the DPMIG welding performance of AA1060 aluminium alloy is studied in this paper. The stability of the welding process is verified with a Labview electrical signal acquisition system, and the microstructure and tensile properties of the welded joint are studied via optical microscopy, scanning electron microscopy and electrical tensile tests. The test results show that the welding process for the DPMIG methods stable and that the weld beads appear as scales. Tensile strength results indicate that, with increasing linear energy, the tensile strength first increases and then decreases. The tensile strength of the joint is maximized when the linear energy is 120.5 J / mm-1.

  18. Use of the Plasma Spectrum RMS Signal for Arc-Welding Diagnostics (United States)

    Mirapeix, Jesus; Cobo, Adolfo; Fuentes, Jose; Davila, Marta; Etayo, Juan Maria; Lopez-Higuera, Jose-Miguel


    A new spectroscopic parameter is used in this paper for on-line arc-welding quality monitoring. Plasma spectroscopy applied to welding diagnostics has typically relied on the estimation of the plasma electronic temperature, as there is a known correlation between this parameter and the quality of the seams. However, the practical use of this parameter gives rise to some uncertainties that could provoke ambiguous results. For an efficient on-line welding monitoring system, it is essential to prevent the appearance of false alarms, as well as to detect all the possible defects. In this regard, we propose the use of the root mean square signal of the welding plasma spectra, as this parameter will be proven to exhibit a good correlation with the quality of the resulting seams. Results corresponding to several arc-welding field tests performed on Inconel and titanium specimens will be discussed and compared to non-destructive evaluation techniques. PMID:22346696

  19. Mechanical Characteristics of 9% Ni Steel Welded Joint for Lng Storage Tank at Cryogenic (United States)

    Yoon, Yong-Keun; Kim, Jae-Hoon; Shim, Kyu-Taek; Kim, Young-Kyun

    To confirm the safety performance of LNG storage tank, the change in fatigue crack growth rate and fracture toughness within X-grooved weld heat-affected zone (HAZ) of newly developed 9% Ni steel, which was SMAW welded, was investigated. These materials were produced by QT (quenching, tempering) heat treatment. The weld metal specimens were prepared by taking the same weld procedure applied in actual inner shell of LNG storage tank. All tests were performed in the temperature ranging from R.T. and -162°C. The fatigue crack growth behavior was carried out using CT specimen. Investigation has been carried out to study the influence of temperature and weld effect on fatigue crack growth behavior. Also, Fracture surfaces after tests were observe by scanning electron microscope (SEM).

  20. Braze Welding TIG of Titanium and Aluminium Alloy Type Al – Mg

    Directory of Open Access Journals (Sweden)

    Winiowski A.


    Full Text Available The article presents the course and the results of technological tests related to TIG-based arc braze welding of titanium and AW-5754 (AlMg3 aluminium alloy. The tests involved the use of an aluminium filler metal (Al99.5 and two filler metals based on Al-Si alloys (AlSi5 and AlSi12. Braze welded joints underwent tensile tests, metallographic examinations using a light microscope as well as structural examinations involving the use of a scanning electron microscope and an X-ray energy dispersive spectrometer (EDS. The highest strength and quality of welds was obtained when the Al99.5 filler metal was used in a braze welding process. The tests enabled the development of the most convenient braze welding conditions and parameters.