WorldWideScience

Sample records for welded wire fabrics

  1. Intermetallic alloy welding wires and method for fabricating the same

    Science.gov (United States)

    Santella, M.L.; Sikka, V.K.

    1996-06-11

    Welding wires for welding together intermetallic alloys of nickel aluminides, nickel-iron aluminides, iron aluminides, or titanium aluminides, and preferably including additional alloying constituents are fabricated as two-component, clad structures in which one component contains the primary alloying constituent(s) except for aluminum and the other component contains the aluminum constituent. This two-component approach for fabricating the welding wire overcomes the difficulties associated with mechanically forming welding wires from intermetallic alloys which possess high strength and limited ductilities at elevated temperatures normally employed in conventional metal working processes. The composition of the clad welding wires is readily tailored so that the welding wire composition when melted will form an alloy defined by the weld deposit which substantially corresponds to the composition of the intermetallic alloy being joined. 4 figs.

  2. Dual wire welding torch and method

    Science.gov (United States)

    Diez, Fernando Martinez; Stump, Kevin S.; Ludewig, Howard W.; Kilty, Alan L.; Robinson, Matthew M.; Egland, Keith M.

    2009-04-28

    A welding torch includes a nozzle with a first welding wire guide configured to orient a first welding wire in a first welding wire orientation, and a second welding wire guide configured to orient a second welding wire in a second welding wire orientation that is non-coplanar and divergent with respect to the first welding wire orientation. A method of welding includes moving a welding torch with respect to a workpiece joint to be welded. During moving the welding torch, a first welding wire is fed through a first welding wire guide defining a first welding wire orientation and a second welding wire is fed through a second welding wire guide defining a second welding wire orientation that is divergent and non-coplanar with respect to the first welding wire orientation.

  3. 75 FR 60480 - In the Matter of Certain Bulk Welding Wire Containers and Components Thereof and Welding Wire...

    Science.gov (United States)

    2010-09-30

    ... COMMISSION In the Matter of Certain Bulk Welding Wire Containers and Components Thereof and Welding Wire... importation, or the sale within the United States after importation of certain bulk welding wire containers, components thereof, and welding wire by reason of infringement of certain claims of United States Patent...

  4. Joining characteristics of titanium-based orthodontic wires connected by laser and electrical welding methods.

    Science.gov (United States)

    Matsunaga, Junko; Watanabe, Ikuya; Nakao, Noriko; Watanabe, Etsuko; Elshahawy, Waleed; Yoshida, Noriaki

    2015-01-01

    This study investigated the possibility of electrical and laser welding to connect titanium-based alloy (beta-titanium and nickel-titanium) wires and stainless-steel or cobalt-chromium alloy wires for fabrication of combination arch-wires. Four kinds of straight orthodontic rectangular wires (0.017 × 0.025 inch) were used: stainless-steel (S-S), cobalt-chromium (Co-Cr), beta-titanium alloy (β-Ti), and nickel-titanium (Ni-Ti). Homogeneous and heterogeneous end-to-end joints (15 mm long each) were made by electrical welding and laser welding. Non-welded wires (30 mm long) were also used as a control. Maximum loads at fracture (N) and elongation (%) were measured by conducting tensile test. The data (n = 10) were statistically analyzed using analysis of variance/Tukey test (P welding and those of the S-S/S-S and Co-Cr/Co-Cr specimens welded by laser. On the other hand, the laser-welded Ni-Ti/Ni-Ti and β-Ti/β-Ti specimens exhibited higher values of the ML and EL compared to those of the corresponding specimens welded by electrical method. In the heterogeneously welded combinations, the electrically welded Ni-Ti/S-S, β-Ti/S-S and β-Ti/Co-Cr specimens showed significantly (P welded by laser. Electrical welding exhibited the higher values of maximum load at fracture and elongation for heterogeneously welded combinations than laser-welding.

  5. Optimal welding of beta titanium orthodontic wires.

    Science.gov (United States)

    Nelson, K R; Burstone, C J; Goldberg, A J

    1987-09-01

    Today the orthodontist is confronted by an array of new orthodontic wire materials that, when applied to appliance design, can vastly increase the flexibility and versatility of therapy. Welded joints, especially for the newer titanium alloy wires, provide a means to extend the useful applications of these materials. The purpose of this study was to determine the optimum settings for electrical resistance welding of various configurations of titanium-molybdenum (TMA) wires. Specimens were of a t-joint configuration and were mechanically tested in torsion to simulate the failure mode most often observed in clinical practice. Variables included wire size, wire orientation, and welding voltage. Results indicated that excellent welds can be obtained with very little loss of strength and ductility in the area of the weld joint. Torsional loads at failure were at least 90% of the unwelded base material. Although a wide range of voltage settings resulted in high-strength welds, typically a narrow range of voltages yielded optimal ductility.

  6. Ultrasonic Welding of Wires and Cables

    Science.gov (United States)

    Heinz, Stefan; Wagner, Guntram; Eifler, Dietmar

    2012-03-01

    In the automobile industry, ultrasonic metal welding is an established method. At the Institute of Materials Science and Engineering (WKK) at the University of Kaiserslautern, Germany, systematic investigations of the weldability of Al-wires and flat flexible copper cables were carried out. In the case of Al-wires, joints with cross-sectional area of up to 80 mm2 and tensile shear load of about 3500 N were finally realized. Furthermore, methods to reduce unintentional adherence between the sonotrode coupling face and the Al-wires were developed. To realize FFC joints, ultrasonic spot welding systems and ultrasonic torsion welding systems were used. A central purpose of these investigations is the development of a system to enable welding through the insulation of the FFC without weakening the base material.

  7. Microstructures of 2219 twin wire welded joints

    Institute of Scientific and Technical Information of China (English)

    Xu Wenli; Li Qingfen; Meng Qingguo; Gao Na; Fang Hongyuan

    2005-01-01

    With thick plates of 2219 high-strength alloy, the microstructures of welded joints with twin wire MIG welding were analyzed. Experimental results show that no hot crack was found in the weld due to discontinuous distribution of cocrystallization with low melting temperature, but porosity is serious in the first weld seam that is mainly composed of equiaxial grains with uneven sizes. As the poor position of the whole welded joint, fusion zone has big and coarse grains,uneven microstructures ; In quenching zone, there exist a lot of soaked microstructures that cocrystallization with low melting temperature solute into matrix, thus strengthening the metal in this zone; In excessive aging zone, much more phases that distribute evenly will be separated from the matrix; Outside this zone, properties and microstructures of the metal are basically similar to matrix due to the relatively low temperature or unaffected heat in the zone during welding.

  8. Development of automated welding process for field fabrication of thick walled pressure vessels. Fourth quarter, FY 1980

    Energy Technology Data Exchange (ETDEWEB)

    1980-12-19

    Progress is reported in research on the automated welding of heavy steel plate for the fabrication of pressure vessels. Information is included on: torch and shield adaptation; mechanical control of the welding process; welding parameters; joint design; filler wire optimizaton; nondestructive testing of welds; and weld repair. (LCL)

  9. Welding Wires To Thin Thermocouple Films

    Science.gov (United States)

    Holanda, Raymond; Kim, Walter S.; Danzey, Gerald A.; Pencil, Eric; Wadel, Mary

    1993-01-01

    Parallel-gap resistance welding yields joints surviving temperatures of about 1,000 degrees C. Much faster than thermocompression bonding. Also exceeds conductive-paste bonding and sputtering thin films through porous flame-sprayed insulation on prewelded lead wires. Introduces no foreign material into thermocouple circuit and does not require careful control of thickness of flame-sprayed material.

  10. Welding wire velocity modelling and control using an optical sensor

    DEFF Research Database (Denmark)

    Nielsen, Kirsten M.; Pedersen, Tom S.

    2007-01-01

    In this paper a method for controlling the velocity of a welding wire at the tip of the handle is described. The method is an alternative to the traditional welding apparatus control system where the wire velocity is controlled internal in the welding machine implying a poor disturbance reduction...

  11. Effects of welding wire composition and welding process on the weld metal toughness of submerged arc welded pipeline steel

    Institute of Scientific and Technical Information of China (English)

    De-liang Ren; Fu-ren Xiao; Peng Tian; Xu Wang; Bo Liao

    2009-01-01

    The effects of alloying elements in welding wires and submerged arc welding process on the microstructures and low-temperature impact toughness of weld metals have been investigated.The results indicate that the optimal contents of alloying elements in welding wires can improve the low-temperature impact toughness of weld metals because the proentectoid ferrite and bainite formations can be suppressed,and the fraction of acicular ferrite increases.However,the contents of alloying elements need to vary along with the welding heat input.With the increase in welding heat input,the contents of alloying elements in welding wires need to be increased accordingly.The microstructures mainly consisting of acicular ferrite can be obtained in weld metals after four-wire submerged arc welding using the wires with a low carbon content and appropriate contents of Mn,Mo,Ti-B,Cu,Ni,and RE,resulting in the high low-temperature impact toughness of weld metals.

  12. Effects of beam configurations on wire melting and transfer behaviors in dual beam laser welding with filler wire

    Science.gov (United States)

    Ma, Guolong; Li, Liqun; Chen, Yanbin

    2017-06-01

    Butt joints of 2 mm thick stainless steel with 0.5 mm gap were fabricated by dual beam laser welding with filler wire technique. The wire melting and transfer behaviors with different beam configurations were investigated detailedly in a stable liquid bridge mode and an unstable droplet mode. A high speed video system assisted by a high pulse diode laser as an illumination source was utilized to record the process in real time. The difference of welding stability between single and dual beam laser welding with filler wire was also compartively studied. In liquid bridge transfer mode, the results indicated that the transfer process and welding stability were disturbed in the form of "broken-reformed" liquid bridge in tandem configuration, while improved by stabilizing the molten pool dynamics with a proper fluid pattern in side-by-side configuration, compared to sigle beam laser welding with filler wire. The droplet transfer period and critical radius were studied in droplet transfer mode. The transfer stability of side-by-side configuration with the minium transfer period and critical droplet size was better than the other two configurations. This was attributed to that the action direction and good stability of the resultant force which were beneficial to transfer process in this case. The side-by-side configuration showed obvious superiority on improving welding stability in both transfer modes. An acceptable weld bead was successfully generated even in undesirable droplet transfer mode under the present conditions.

  13. Reduction of Deformations during Welding Metal Wire Mesh with Frames

    Directory of Open Access Journals (Sweden)

    Krawczyk R.

    2016-06-01

    Full Text Available The article presents an issue referring to a reduction of deformation during welding metal wire mesh into the frames. A problem of a possible reduction of deformations was described taking into account characteristics of a construction of a welded element. Technological tests and their results are provided. Technological recommendations relating to the reduction of deformations of the welded element are given.

  14. Deflection load characteristics of laser-welded orthodontic wires.

    Science.gov (United States)

    Watanabe, Etsuko; Stigall, Garrett; Elshahawy, Waleed; Watanabe, Ikuya

    2012-07-01

    To compare the deflection load characteristics of homogeneous and heterogeneous joints made by laser welding using various types of orthodontic wires. Four kinds of straight orthodontic rectangular wires (0.017 inch × 0.025 inch) were used: stainless-steel (SS), cobalt-chromium-nickel (Co-Cr-Ni), beta-titanium alloy (β-Ti), and nickel-titanium (Ni-Ti). Homogeneous and heterogeneous end-to-end joints (12 mm long each) were made by Nd:YAG laser welding. Two types of welding methods were used: two-point welding and four-point welding. Nonwelded wires were also used as a control. Deflection load (N) was measured by conducting the three-point bending test. The data (n  =  5) were statistically analyzed using analysis of variance/Tukey test (P welded specimens showed lower deflection loads compared to corresponding control wires and exhibited higher deflection loads compared to heterogeneously welded combinations. For homogeneous combinations, Co-Cr-Ni/Co-Cr-Ni showed a significantly (P welded groups. In heterogeneous combinations, SS/Co-Cr-Ni and β-Ti/Ni-Ti showed higher deflection loads than those of the remaining heterogeneously welded combinations (significantly higher for SS/Co-Cr-Ni). Significance (P welding method). However, no significant difference in deflection load was found between four-point and two-point welding in each homogeneous or heterogeneous combination. Heterogeneously laser-welded SS/Co-Cr-Ni and β-Ti/Ni-Ti wires provide a deflection load that is comparable to that of homogeneously welded orthodontic wires.

  15. The impact of welding wire on the mechanical properties of welded joints

    Directory of Open Access Journals (Sweden)

    Magdalena Mazur

    2014-06-01

    Full Text Available This paper presents results of the mechanical properties of Hardox 450 steel welded joints. These welded joints were made in accordance with welding procedure specifications (WPS, which was prepared and  applied in the Wielton company. Fillers were provided by welding wires with two different diameters. The welding wire was G4Sil with diameter of 1.0 mm and 1.2 mm. The aim of this study was to examine whether the thickness of the welding wire has a direct effect on the properties of welded joints. Test specimens were made in similar parameters of the welding process. Then they were subjected to macroscopic research, tensile strength, impact strength and hardness

  16. New technique of skin embedded wire double-sided laser beam welding

    Science.gov (United States)

    Han, Bing; Tao, Wang; Chen, Yanbin

    2017-06-01

    In the aircraft industry, double-sided laser beam welding is an approved method for producing skin-stringer T-joints on aircraft fuselage panels. As for the welding of new generation aluminum-lithium alloys, however, this technique is limited because of high hot cracking susceptibility and strengthening elements' uneven distributions within weld. In the present study, a new technique of skin embedded wire double-sided laser beam welding (LBW) has been developed to fabricate T-joints consisting of 2.0 mm thick 2060-T8/2099-T83 aluminum-lithium alloys using eutectic alloy AA4047 filler wire. Necessary dimension parameters of the novel groove were reasonably designed for achieving crack-free welds. Comparisons were made between the new technique welded T-joint and conventional T-joint mainly on microstructure, hot crack, elements distribution features and mechanical properties within weld. Excellent crack-free microstructure, uniform distribution of silicon and superior tensile properties within weld were found in the new skin embedded wire double-sided LBW T-joints.

  17. Laser Indirect Shock Welding of Fine Wire to Metal Sheet.

    Science.gov (United States)

    Wang, Xiao; Huang, Tao; Luo, Yapeng; Liu, Huixia

    2017-09-12

    The purpose of this paper is to present an advanced method for welding fine wire to metal sheet, namely laser indirect shock welding (LISW). This process uses silica gel as driver sheet to accelerate the metal sheet toward the wire to obtain metallurgical bonding. A series of experiments were implemented to validate the welding ability of Al sheet/Cu wire and Al sheet/Ag wire. It was found that the use of a driver sheet can maintain high surface quality of the metal sheet. With the increase of laser pulse energy, the bonding area of the sheet/wire increased and the welding interfaces were nearly flat. Energy dispersive spectroscopy (EDS) results show that the intermetallic phases were absent and a short element diffusion layer which would limit the formation of the intermetallic phases emerging at the welding interface. A tensile shear test was used to measure the mechanical strength of the welding joints. The influence of laser pulse energy on the tensile failure modes was investigated, and two failure modes, including interfacial failure and failure through the wire, were observed. The nanoindentation test results indicate that as the distance to the welding interface decreased, the microhardness increased due to the plastic deformation becoming more violent.

  18. Micro-mechanical properties of 2219 welded joints with twin wire welding

    Institute of Scientific and Technical Information of China (English)

    Xu Wenli; Li Qingfen; Meng Qingguo; Fang Hongyuan; Gao Na

    2006-01-01

    Nanoindentation method was adopted to investigate the distribution regularities of micro-mechanical properties of 2219 twin wire welded joints, thus providing the necessary theoretical basis and guidance for joint strengthening and improvement of welding procedure.Experimental results show that in weld zone, micro-mechanical properties are seriously uneven.Both hardness and elastic modulus distribute as uneven sandwich layers, while micro-mechanical properties in bond area are much more uniform than weld zone;In heat-affected zone of 2219 twin wire welded joint, distribution regularity of hardness is similar to elastic modulus.The average hardness in quenching zone is higher than softening zone, and the average elastic modulus in solid solution zone is slightly higher than softening zone.As far as the whole welded joint is concerned,metal in weld possesses the lowest hardness.For welded specimens without reinforcement, fracture position is the weld when tensioning.While for welded specimens with reinforcement, bond area is the poorest position with joint strength coefficient of 61%.So, it is necessary to strengthen the poor positions-weld and bond area of 2219 twin wire welded joint in order to solve joint weakening of welding this kind of alloy.

  19. Joining characteristics of orthodontic wires with laser welding.

    Science.gov (United States)

    Iijima, Masahiro; Brantley, William A; Yuasa, Toshihiro; Muguruma, Takeshi; Kawashima, Isao; Mizoguchi, Itaru

    2008-01-01

    Laser welding 0.016 x 0.022 in. beta-Ti, Ni-Ti, and Co-Cr-Ni orthodontic wires was investigated by measuring joint tensile strength, measuring laser penetration depth, determining metallurgical phases using micro X-ray diffraction (micro-XRD), and examining microstructures with an scanning electron microscope (SEM). Welding was performed from 150 to 230 V. Mean tensile strength for Ni-Ti groups was significantly lower (p laser-welded specimens. Although mean tensile strength for beta-Ti and Co-Cr-Ni was significantly lower than for control specimens joined by silver soldering, it was sufficient for clinical use. The beta-Ti orthodontic wire showed deeper penetration depth from laser welding than the Ni-Ti and Co-Cr-Ni orthodontic wires. Micro-XRD patterns of laser-welded beta-Ti and Ni-Ti obtained 2 mm from the boundary were similar to as-received specimens, indicating that original microstructures were maintained. When output voltages of 190 V and higher were used, most peaks from joint areas disappeared or were much weaker, perhaps because of a directional solidification effect, evidenced by SEM observation of fine striations in welded beta-Ti. Laser welding beta-Ti and Co-Cr-Ni wires may be acceptable clinically, since joints had sufficient strength and metallurgical phases in the original wires were not greatly altered.

  20. Development of automated welding process for field fabrication of thick walled pressure vessels. Fourth quarter technical progress report for period ending September 28, 1980

    Energy Technology Data Exchange (ETDEWEB)

    1980-01-01

    Progress is reported in research aimed at optimizing an automated welding process for the field fabrication of thick-walled pressure vessels and for evaluating the welded joints. Information is included on the welding equipment, mechanical control of the process, joint design, filler wire optimization, in-process nondestructive testing of welds, and repair techniques. (LCL)

  1. Optimization of weld bead geometry in laser welding with filler wire process using Taguchi’s approach

    Science.gov (United States)

    dongxia, Yang; xiaoyan, Li; dingyong, He; zuoren, Nie; hui, Huang

    2012-10-01

    In the present work, laser welding with filler wire was successfully applied to joining a new-type Al-Mg alloy. Welding parameters of laser power, welding speed and wire feed rate were carefully selected with the objective of producing a weld joint with the minimum weld bead width and the fusion zone area. Taguchi approach was used as a statistical design of experimental technique for optimizing the selected welding parameters. From the experimental results, it is found that the effect of welding parameters on the welding quality decreased in the order of welding speed, wire feed rate, and laser power. The optimal combination of welding parameters is the laser power of 2.4 kW, welding speed of 3 m/min and the wire feed rate of 2 m/min. Verification experiments have also been conducted to validate the optimized parameters.

  2. Weldability and SAW welding wire of X80 pipeline steel

    Institute of Scientific and Technical Information of China (English)

    Huang Zhijun; Hu Lunji; Miao Kai; Zhang Xiaofeng; Chen Fu

    2006-01-01

    Weldability test was carried out on the newly developed fine grain, low sulphur, high strength and high toughness pipeline steel of X80 and its matching SA W wire. Test of maximum hardness in welding heat-affected zone and test of Y groove cracking show that X80 steel features low hardenability and good cracking resistance. The submerged arc welding joint made with the newly developed low carbon and multi-alloyed SA W wire of WGX2 exhibits a little higher strength than the base metal, qualified bending performance, under maximum limitation hardness and good impact toughness, which can completely meet the technical requirement of X80 steel. Despite somewhat coarsening the grain size in welding heat-affected zone is still much finer than that of traditional steels, and the microstructure in weld metal is almost full acicular ferrite. The results show that X80 steel and WGX2 wire are of great weldability.

  3. B218 Weld Filler Wire Characterization for Al-Li Alloy 2195

    Science.gov (United States)

    Bjorkman, Gerry; Russell, Carolyn

    2000-01-01

    NASA Marshall Space Flight Center, Lockheed Martin Space Systems- Michoud Operations, and McCook Metals have developed an aluminum-copper weld filler wire for fusion welding aluminum lithium alloy 2195. The aluminum-copper based weld filler wire has been identified as B218, a McCook Metals designation. B218 is the result of six years of weld filler wire development funded by NASA, Lockheed Martin, and McCook Metals. The filler wire chemistry was developed to produce enhanced 2195 weld and repair weld mechanical properties over the 4043 aluminum-silicon weld filler wire, which is currently used to weld 2195 on the Super Lightweight External Tank for the NASA Space Shuttle Program. An initial characterization was performed consisting of a repair weld evaluation using B218 and 4043 weld filler wires. The testing involved room temperature and cryogenic repair weld tensile testing along with fracture toughness testing. From the testing, B218 weld filler wire produce enhanced repair weld tensile strength, ductility, and fracture properties over 4043. B218 weld filler wire has proved to be a superior weld filler wire for welding aluminum lithium alloy 2195 over 4043.

  4. EFFECT OF Fe2O3 ON WELDING TECHNOLOGY AND MECHANICAL PROPERTIES OF WELD METAL DEPOSITED BY SELF-SHIELDED FLUX CORED WIRE

    Institute of Scientific and Technical Information of China (English)

    Yu Ping; Pan Chuan; Xue Jin; Li Zhengbang

    2005-01-01

    Five experimental self-shielded flux cored wires are fabricated with different amount of Fe2O3 in the flux. The effect of Fe2O3 on welding technology and mechanical properties of weld metals deposited by these wires are studied. The results show that with the increase of Fe2O3 in the mix, the melting point of the pretreated mix is increased. LiBaF3 and BaFe12O19, which are very low in inherent moisture, are formed after the pretreatment. The mechanical properties are evaluated to the weld metals. The low temperature notch toughness of the weld metals is increased linearly with the Fe2O3 content in the flux due to the balance between Fe2O3 and residual Al in the weld metal. The optimum Fe2O3 content in flux is 2.5%~3.5 %.

  5. Influence of Filler Metals in Welding Wires on the Phase and Chemical Composition of Weld Metal

    Science.gov (United States)

    Kozyrev, N. A.; Osetkovskiy, I. V.; Kozyreva, O. A.; Zernin, E. A.; Kartsev, D. S.

    2016-04-01

    The influence of filler metals used in welding wires on the phase and chemical composition of the metal, which is surfaced to mining equipment exposed to abrasive wear, has been investigated. Under a laboratory environment, samples of Mo-V-B and Cr-Mn-Mo-V wires were made. The performed experiments have revealed that fillers of the Cr-Mn-Mo-V system used in powder wire show better wear resistance of the weld metal than that of the Mn-Mo-V-B system; the absence of boron, which promotes grain refinement in the Mn-Mo-V-B system, significantly reduces wear resistance; the Mn-Mo-V-B weld metal has a finer structure than the Cr-Mn-Mo-V weld metal.

  6. Characteristics of coated copper wire specimens using high frequency ultrasonic complex vibration welding equipments.

    Science.gov (United States)

    Tsujino, J; Ihara, S; Harada, Y; Kasahara, K; Sakamaki, N

    2004-04-01

    Welding characteristic of thin coated copper wires were studied using 40, 60, 100 kHz ultrasonic complex vibration welding equipments with elliptical to circular vibration locus. The complex vibration systems consisted of a longitudinal-torsional vibration converter and a driving longitudinal vibration system. Polyurethane coated copper wires of 0.036 mm outer diameter and copper plates of 0.3 mm thickness and the other dimension wires were used as welding specimens. The copper wire part is completely welded on the copper substrate and the insulated coating material is driven from welded area to outsides of the wire specimens by high frequency complex vibration.

  7. Electromagnetic Characteristic of Twin-wire Indirect Arc Welding

    Institute of Scientific and Technical Information of China (English)

    SHI Chuanwei; ZOU Yong; ZOU Zengda; WU Dongting

    2015-01-01

    Traditional welding methods are limited in low heat input to workpiece and high welding wire melting rate. Twin-wire indirect arc(TWIA) welding is a new welding method characterized by high melting rate and low heat input. This method uses two wires:one connected to the negative electrode and another to the positive electrode of a direct-current(DC) power source. The workpiece is an independent, non-connected unit. A three dimensional finite element model of TWIA is devised. Electric and magnetic fields are calculated and their influence upon TWIA behavior and the welding process is discussed. The results show that with a 100 A welding current, the maximum temperature reached is 17 758 K, arc voltage is 14.646 V while maximum current density was 61 A/mm2 with a maximum Lorene force of 84.5mN. The above mentioned arc parameters near the cathode and anode regions are far higher than those in the arc column region. The Lorene force is the key reason for plasma velocity direction deviated and charged particles flowed in the channel formed by the cathode, anode and upper part of arc column regions. This led to most of the energy being supplied to the polar and upper part of arc column regions. The interaction between electric and magnetic fields is a major determinant in shaping TWIA as well as heat input on the workpiece. This is a first study of electromagnetic characteristics and their influences in the TWIA welding process, and it is significant in both a theoretical and practical sense.

  8. 49 CFR 192.153 - Components fabricated by welding.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Components fabricated by welding. 192.153 Section....153 Components fabricated by welding. (a) Except for branch connections and assemblies of standard... welding, whose strength cannot be determined, must be established in accordance with paragraph UG-101...

  9. The alternate wire-feed control in the automatic CO2 arc welding

    Institute of Scientific and Technical Information of China (English)

    卢亚静; 胡绳荪; 易小林; 单平

    2004-01-01

    In the automatic CO2 arc welding, the alteration of the vertical distance between the welding torch and the workpiece has a strong effect on the welding parameters such as welding current and voltage, with the result that the appearance and quality of weld are not steady. To weaken the influence of the distance alteration, a method is put forward in the paper. The method is that the alternate wire-feed control is used for compensating the welding current. On the basis of theoretical analysis, a static numerical model for alternate wire-feed control is established. The experiments show that the model-based regulation of the wire feed rate can compensate the welding current and ensure the appearance of weld. When the alteration of vertical distance between the torch and the workpiece is greater, not only is the wire feed rate regulated, but the output voltage of the power source is adjusted to ensure the appearance and quality of weld.

  10. Defect detection in wire welded joints using thermography investigations

    Energy Technology Data Exchange (ETDEWEB)

    Swiatczak, T., E-mail: tomasz.swiatczak@p.lodz.pl [Institute of Electronics, Technical University of Lodz, Lodz (Poland); Tomczyk, M. [Institute of Electrical Engineering Systems, Technical University of Lodz, Lodz (Poland); Wiecek, B. [Institute of Electronics, Technical University of Lodz, Lodz (Poland); Pawlak, R. [Institute of Electrical Engineering Systems, Technical University of Lodz, Lodz (Poland); Olbrycht, R. [Institute of Electronics, Technical University of Lodz, Lodz (Poland)

    2012-09-01

    The formation of gas voids inside the wire joints during laser welding may cause internal defects (cracks and porosity), that are invisible from outside. Authors propose the application of active thermography for detection of such defects. Thermal camera was used to acquire sequences of thermograms showing the joints during transient heating. Fourier analysis enabled phase value calculation, which is different for defective and non-defective samples. Laboratory results were confirmed by simulations on prepared two-dimensional model.

  11. Welding Characteristics of Ultrasonic Wire Bonding Using High-Frequency Vibration Systems

    Science.gov (United States)

    Tsujino, Jiromaru; Mori, Takahiro; Hasegawa, Koichi

    1994-05-01

    Welding characteristics of ultrasonic wire bonding using 60 kHz, 90 kHz and 120 kHz complex vibration as well as 190 kHz linear vibration welding systems are studied. The locus shapes of the complex vibration welding tip are controlled from linear to elliptical or circular. Aluminum wire specimens of 0.1 mm diameter are welded successfully using complex and high-frequency welding equipment. The required vibration amplitudes of these complex vibration systems are about one-half to one-third and required weld time is shorter than those of a conventional system of linear vibration. The required vibration velocity of a high-frequency system is lower than that of a low-frequency system. The deformations of the welded specimens under adequate welding conditions are almost the same, even if the welding tip vibration locus is altered from linear to elliptical or circular, or the vibration frequency used is changed from 60 kHz to 190 kHz in the case where the same wire specimens are used. Using these methods, the weld strength of wire bonding becomes independent of the difference in the directions of the welding tip vibration and wire length.

  12. Sulfur Content Precision Control Technology for CO2-Shielded Welding Wire Steel

    Science.gov (United States)

    Chaofa, Zhang; Huaqiang, Hao; Youbing, Xiang; Shanxi, Liu

    As a kind of impurity and displaying with FeS and MnS form in steel, Sulfur can make the disadvantage effect on the performance of hot-working, welding and corrosion resistance. The high content sulfur in steel can cause the hot brittle phenomenon for the steel. For the welding steel, when the sulfur content is higher, the drawing performance of wire rod become worst and the yield of wire rod decrease. When the sulfur is lower, the automatic wire feeding performance for the gas shielded welding become worst and the weld seam is not smooth. According to the results of welding expert research, 0.010%≤ S≤ 0.020% in CO2-shielded welding wire steel is reasonable.

  13. The promotion of international certification harmonization of welding fabrication industries

    Institute of Scientific and Technical Information of China (English)

    Xie Yinglong; Chen Yu; Qian Qiang; Dai Wanfu

    2005-01-01

    Enterprises and their products require corresponding international qualifwation when they participate in international market competition after China joined WTO. At present, the number of certified welding fabrication companies is still small. However, more and more enterprises are getting to realize the importance, and we have already had the following basic conditions: welding personnel qualification according to the international guidelines and rules, welding standards equivalent to ISO and EN standards, as well as full successful experiences of company certification gained through cooperation between China and Germany. So with additional industries' support and government's attention, company certification according to international rules will provide qualification guarantee for welding fabrication companies to participate in international market competition.

  14. Fundamentals and advances in the development of remote welding fabrication systems

    Science.gov (United States)

    Agapakis, J. E.; Masubuchi, K.; Von Alt, C.

    1986-01-01

    Operational and man-machine issues for welding underwater, in outer space, and at other remote sites are investigated, and recent process developments are described. Probable remote welding missions are classified, and the essential characteristics of fundamental remote welding tasks are analyzed. Various possible operational modes for remote welding fabrication are identified, and appropriate roles for humans and machines are suggested. Human operator performance in remote welding fabrication tasks is discussed, and recent advances in the development of remote welding systems are described, including packaged welding systems, stud welding systems, remotely operated welding systems, and vision-aided remote robotic welding and autonomous welding systems.

  15. Welding and fabrication in the nuclear industry

    Energy Technology Data Exchange (ETDEWEB)

    1979-07-01

    Safety and reliability are vital elements for a nuclear plant because of the catastrophic consequences of failure. As a result, the standards demanded of welding and fabrication are higher than those in any other comparable industry. Meeting these standards has exercised the ingenuity and skill of scientists and engineers to produce improvements in properties of materials, tightening of specifications, refinements in detailed design, new and improved fabrication processes and exacting inspecting and testing methods. The task has also become more difficult as plant sizes have increased and much thicker sections have had to be used. The papers and discussions reported in this volume demonstrate the response to this challenge. While laboratory work and testing techniques are covered, the bias is towards the practical problems of design and specification of materials and processes, production and site construction work, and the feedback from plant operating experience. Though directed to solving the particular problems of nuclear plants, many of the techniques and methods described will be of broader interest, since they have applications in other environments where a high standard of integrity is required. Separate abstracts were prepared for individual papers in scope. (DLC)

  16. Optimization of arc-start performance by wire-feeding control for GMA welding

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Jong Gu; Ryu, Gyeong Su; Rhee, Se Hun [Hanyang University, Seoul (Korea, Republic of); Kim, Dong Cheol; Kang, Mun Jin [Korea Institute of Industrial Technology, Incheon (Korea, Republic of); Park, Young Whan [Pukyong National University, Busan (Korea, Republic of)

    2013-02-15

    The wire feeding system for gas metal arc welding usually consists of a wire feeder and a torch. In many industries, the distance between the wire feeder and the torch is generally 3 m to 5 m. In a conventional wire feeder, a direct current (DC) motor is used for wire feeding. However, a significant problem with this system is the impossibility of feedback control because of inner or outer impedance. In this paper, a digital wire feeder was developed by using a DC encoder motor and a push-pull torch. An optimized wire-feeding system was also developed by experiment. The welding process was observed using a high-speed camera. The resulting wire-feeding system exhibits low spatter generation and arc stability.

  17. Material Properties of Wire for the Fabrication of Knotted Fences

    Directory of Open Access Journals (Sweden)

    Dirk J. Pons

    2014-01-01

    Full Text Available This paper describes the materials properties of galvanised fencing wire, as used in the fabrication of knotted wire fences. A range of physical properties are investigated: tensile strength, ductility in tension, Young’s modulus, three-point bending, and bending span. A range of commercially available wire products were tested. The results show that most, but not all, high tensile wire samples met the minimum tensile and ductility requirements. Young’s modulus results failed to provide any meaningful insights into wire quality. Flexural modulus results also failed to provide any insight into wire quality issues, with no statistically significant differences existing between acceptable and problematic wire batches. The implications are that premature fence failures are unlikely to be caused solely by reduced tensile properties. Existing test methods, including tensile strength and ductility, are somewhat incomplete, perhaps even unreliable, as measures of wire quality.

  18. Influence of Surface Coatings of Filler Wires on Weld Seam Properties of Laser Beam Welded Copper Connections

    Science.gov (United States)

    Mann, Vincent; Holzer, Matthias; Hofmann, Konstantin; Özkaya, Esra; Hugger, Florian; Roth, Stephan; Schmidt, Michael

    In laser beam welding of copper its material properties require high intensities of the laser beam for a stable process, which are often realized by small focal diameters. Thus conventional laser beam welding of copper is accompanied by small bridgeable gap widths. A way to increase tolerable gap widths is the use of filler wires, which leads to higher energy consumption per unit length of the process, as extra energy is necessary to melt the filler wire. As some surface coatings are known to reduce energy consumption in laser beam welding of copper, this paper investigates the influence of surface coated filler wires on weld seam properties of laser beam welded of copper alloys with the aim of improved usage of the energy provided for the process. For this reason different coating materials and thicknesses of the filler wires are used within the experiments. The resulting weld seams are evaluated by means of geometrical, electrical and mechanical properties of the joints, e.g. seam width, cross-sectional area, electrical resistance, tensile strength and strain.

  19. Comparison of joint designs for laser welding of cast metal plates and wrought wires.

    Science.gov (United States)

    Takayama, Yasuko; Nomoto, Rie; Nakajima, Hiroyuki; Ohkubo, Chikahiro

    2013-01-01

    The purpose of the present study was to compare joint designs for the laser welding of cast metal plates and wrought wire, and to evaluate the welded area internally using X-ray micro-focus computerized tomography (micro-CT). Cast metal plates (Ti, Co-Cr) and wrought wires (Ti, Co-Cr) were welded using similar metals. The specimens were welded using four joint designs in which the wrought wires and the parent metals were welded directly (two designs) or the wrought wires were welded to the groove of the parent metal from one or both sides (n = 5). The porosity and gap in the welded area were evaluated by micro-CT, and the maximum tensile load of the welded specimens was measured with a universal testing machine. An element analysis was conducted using an electron probe X-ray microanalyzer. The statistical analysis of the results was performed using Bonferroni's multiple comparisons (α = 0.05). The results included that all the specimens fractured at the wrought wire when subjected to tensile testing, although there were specimens that exhibited gaps due to the joint design. The wrought wires were affected by laser irradiation and observed to melt together and onto the filler metal. Both Mo and Sn elements found in the wrought wire were detected in the filler metal of the Ti specimens, and Ni was detected in the filler metal of the Co-Cr specimens. The four joint designs simulating the designs used clinically were confirmed to have adequate joint strength provided by laser welding.

  20. Influence of filler wire composition on weld microstructures of a 444 ferritic stainless steel grade

    OpenAIRE

    Villaret, Vincent; Deschaux-Beaume, Frédéric; Bordreuil, Cyril; Rouquette, Sébastien; Chovet, Corinne

    2013-01-01

    International audience; Seven compositions of metal cored filler wires for Gas Metal Arc Welding (GMAW), containing the same weight percent of chromium (Cr) and molybdenum (Mo) as 444 steel, but with different titanium (Ti) and niobium (Nb) contents were investigated. Experimental results pointed out that the filler wire Ti content required to be twice time more than the amount expected in the deposited metal. This was due to the low Ti transfer ratio during arc welding. Moreover, Ti increase...

  1. Research, fabrication and applications of Bi-2223 HTS wires

    CERN Document Server

    2016-01-01

    The purpose of this book is to cover all aspects of Bi-2223 superconducting wires from fundamental research, fabrication process to applications. This book contains many chapters written by distinguished experts in the world.

  2. Tensile Residual Stress Mitigation Using Low Temperature Phase Transformation Filler Wire in Welded Armor Plates

    Energy Technology Data Exchange (ETDEWEB)

    Feng, Zhili [ORNL; Bunn, Jeffrey R [ORNL; Tzelepis, Demetrios A [ORNL; Payzant, E Andrew [ORNL; Yu, Xinghua [ORNL

    2016-01-01

    Hydrogen induced cracking (HIC) has been a persistent issue in welding of high-strength steels. Mitigating residual stresses is one of the most efficient ways to control HIC. The current study develops a proactive in-process weld residual stress mitigation technique, which manipulates the thermal expansion and contraction sequence in the weldments during welding process. When the steel weld is cooled after welding, martensitic transformation will occur at a temperature below 400 C. Volume expansion in the weld due to the martensitic transformation will reduce tensile stresses in the weld and heat affected zone and in some cases produce compressive residual stresses in the weld. Based on this concept, a customized filler wire which undergoes a martensitic phase transformation during cooling was developed. The new filler wire shows significant improvement in terms of reducing the tendency of HIC in high strength steels. Bulk residual stress mapping using neutron diffraction revealed reduced tensile and compressive residual stresses in the welds made by the new filler wire.

  3. Automatic welding technologies for long-distance pipelines by use of all-position self-shielded flux cored wires

    Directory of Open Access Journals (Sweden)

    Zeng Huilin

    2014-10-01

    Full Text Available In order to realize the automatic welding of pipes in a complex operation environment, an automatic welding system has been developed by use of all-position self-shielded flux cored wires due to their advantages, such as all-position weldability, good detachability, arc's stability, low incomplete fusion, no need for welding protective gas or protection against wind when the wind speed is < 8 m/s. This system consists of a welding carrier, a guide rail, an auto-control system, a welding source, a wire feeder, and so on. Welding experiments with this system were performed on the X-80 pipeline steel to determine proper welding parameters. The welding technique comprises root welding, filling welding and cover welding and their welding parameters were obtained from experimental analysis. On this basis, the mechanical properties tests were carried out on welded joints in this case. Results show that this system can help improve the continuity and stability of the whole welding process and the welded joints' inherent quality, appearance shape, and mechanical performance can all meet the welding criteria for X-80 pipeline steel; with no need for windbreak fences, the overall welding cost will be sharply reduced. Meanwhile, more positive proposals were presented herein for the further research and development of this self-shielded flux core wires.

  4. Fabrication of Metal Microtool Applying Wire Electrochemical Machining

    Directory of Open Access Journals (Sweden)

    Zhuang Liu

    2014-06-01

    Full Text Available Metal microtools with various shapes can be used for micromachining technologies due to their specific characteristics. Wire electrochemical machining (wire ECM shows high potential to produce complex microstructures with repetitive usage of wire electrode and absence of thermal effects. This study presented an investigation of feasibility on fabricating metal microtool with various shapes using microwire ECM process. The experiments were conducted under a condition of ø300 μm tungsten rod as anodic specimen, ø20 μm tungsten wire as cathode, KOH as electrolytic solution, and ultrashort pulsed current as power supply. Effects of pulse-on time, applied voltage, wire feeding rate, and solution concentration on overcut and machining stability were evaluated in order to obtain optimal process parameters. Microtools with various shapes were fabricated thereafter with the optimal condition. The results reveal that the presented approach is capable of producing microtools with complex shapes effectively.

  5. Characterization of HAZ of API X70 Microalloyed Steel Welded by Cold-Wire Tandem Submerged Arc Welding

    Science.gov (United States)

    Mohammadijoo, Mohsen; Kenny, Stephen; Collins, Laurie; Henein, Hani; Ivey, Douglas G.

    2017-03-01

    High-strength low-carbon microalloyed steels may be adversely affected by the high-heat input and thermal cycle that they experience during tandem submerged arc welding. The heat-affected zone (HAZ), particularly the coarse-grained heat-affected zone (CGHAZ), i.e., the region adjacent to the fusion line, has been known to show lower fracture toughness compared with the rest of the steel. The deterioration in toughness of the CGHAZ is attributed to the formation of martensite-austenite (M-A) constituents, local brittle zones, and large prior austenite grains (PAG). In the present work, the influence of the addition of a cold wire at various wire feed rates in cold-wire tandem submerged arc welding, a recently developed welding process for pipeline manufacturing, on the microstructure and mechanical properties of the HAZ of a microalloyed steel has been studied. The cold wire moderates the heat input of welding by consuming the heat of the trail electrode. Macrostructural analysis showed a decrease in the CGHAZ size by addition of a cold wire. Microstructural evaluation, using both tint etching optical microscopy and scanning electron microscopy, indicated the formation of finer PAGs and less fraction of M-A constituents with refined morphology within the CGHAZ when the cold wire was fed at 25.4 cm/min. This resulted in an improvement in the HAZ impact fracture toughness. These improvements are attributed to lower actual heat introduced to the weldment and lower peak temperature in the CGHAZ by cold-wire addition. However, a faster feed rate of the cold wire at 76.2 cm/min adversely affected the toughness due to the formation of slender M-A constituents caused by the relatively faster cooling rate in the CGHAZ.

  6. Real-time monitoring of the laser hot-wire welding process

    Science.gov (United States)

    Liu, Wei; Liu, Shuang; Ma, Junjie; Kovacevic, Radovan

    2014-04-01

    The laser hot-wire welding process was investigated in this work. The dynamics of the molten pool during welding was visualized by using a high-speed charge-coupled device (CCD) camera assisted by a green laser as an illumination source. It was found that the molten pool is formed by the irradiation of the laser beam on the filler wire. The effect of the hot-wire voltage on the stability of the welding process was monitored by using a spectrometer that captured the emission spectrum of the laser-induced plasma plume. The spectroscopic study showed that when the hot-wire voltage is above 9 V a great deal of spatters occur, resulting in the instability of the plasma plume and the welding process. The effect of spatters on the plasma plume was shown by the identified spectral lines of the element Mn I. The correlation between the Fe I electron temperature and the weld-bead shape was studied. It was noted that the electron temperature of the plasma plume can be used to real-time monitor the variation of the weld-bead features and the formation of the weld defects.

  7. A Study on Process Characteristics and Performance of Hot Wire Gas Tungsten Arc Welding Process for High Temperature Materials

    OpenAIRE

    Padmanaban MR,Anantha; Neelakandan, Baskar; Kandasamy,Devakumaran

    2016-01-01

    Hot wire gas tungsten arc welding (HW-GTAW) process is the one where the filler wire is pre-heated close to its melting point before it is fed in to the arc. The effect of HW-GTAW parameters such as welding current, hot wire current and the wire feed rate during welding of super ASS 304H stainless steel tubes were evaluated in terms of heat input, voltage-current (V-I) characteristics and weld bead characteristics such as bead weight and geometry. The results obtained indicate that for a cons...

  8. Hybrid 2D-3D modelling of GTA welding with filler wire addition

    KAUST Repository

    Traidia, Abderrazak

    2012-07-01

    A hybrid 2D-3D model for the numerical simulation of Gas Tungsten Arc welding is proposed in this paper. It offers the possibility to predict the temperature field as well as the shape of the solidified weld joint for different operating parameters, with relatively good accuracy and reasonable computational cost. Also, an original approach to simulate the effect of immersing a cold filler wire in the weld pool is presented. The simulation results reveal two important observations. First, the weld pool depth is locally decreased in the presence of filler metal, which is due to the energy absorption by the cold feeding wire from the hot molten pool. In addition, the weld shape, maximum temperature and thermal cycles in the workpiece are relatively well predicted even when a 2D model for the arc plasma region is used. © 2012 Elsevier Ltd. All rights reserved.

  9. An assessment of solid-wire film coatings for MAG welding

    Energy Technology Data Exchange (ETDEWEB)

    Turyk, E.; Ruda, A.; Lomozik, M

    2002-07-01

    Solid electrode-wires, intended for MAG welding, are made of common and low-alloy constructional steels and are usually coated with a thin copper film whose role is to ensure good electrical contact in the contact tube (the current terminal), a low level of resistance to feed in the spiral of the MAG welding clamp, and a temporary anticorrosion protection. The present paper contains results of the investigations into the properties of film coatings on G3Sil-EN 440 solid wires. The assessment of the wire properties was based on the criteria established in the course of the experimentation. This was necessary because the available standards for the welding wires do not uniquely specify requirements regarding factors such as, for instance, film thickness, its uniformity and surface roughness which influence the quality of the coating.

  10. The advantages of using activated flux-cored wire compared to solid wire in the MAG welding process from the aspect of metallurgical characteristics

    Directory of Open Access Journals (Sweden)

    N. Bajić

    2014-07-01

    Full Text Available This paper analyzes, from the metallurgical aspect, the quality of the new flux-cored wire intended for the MAG welding process in function of changes in shielding gas composition and changes in welding parameters. The results of comparative analysis of the microstructure of the weld metal and Heat Affected Zone (HAZ allow drawing conclusions about the feasibility of introducing a new quality flux-cored wire in industrial applications.

  11. Magnetic fabric and welding processes in high-grade tuffs

    Science.gov (United States)

    Pioli, L.; Ort, M.; Lanza, R.; Rosi, M.

    2003-04-01

    The welding fabric of tuffs is generally quantified through two main parameters: porosity and fiamme aspect ratio. However, these parameters are not useful for high-grade ignimbrites that display features indicating extensive rheomorphic flow, partial to complete obliteration of primary vitroclastic textures, and syn-depositional welding rather than load-related compaction. In this case, a 3D-microstructural characterization of the rock fabric is a fundamental proxy for the assessment of the dynamics and duration of welding processes. We have investigated the relations between magnetic fabric and welding textures in a rhyolitic, high-grade ignimbrite from the Sulcis volcanic District (SW Sardinia, Italy). The ignimbrite is characterized by dense welding throughout its preserved thickness and by regular lateral and vertical variations of welding, devitrification and vesiculation facies. Field and structural data indicate that syn-depositional welding and non-particulate (NP) flow were extensive and continuous during the emplacement of the ignimbrite. Paleomagnetic measurements of AMS, NRM, and AIRM of samples from the tuff indicate that the magnetic fabric is strain-sensitive and it is not significantly affected by post-depositional, static processes such as devitrification and vapor-phase alteration; in particular, magnetic susceptibility of the rock and the welding texture correlate well in terms of shape and orientation of the anisotropy ellipsoid. The direction of the K1 axis is indicative of the flow direction in the site of measurement. The anisotropy degree (P) increases with increasing welding and foliation (F) and lineation (L) are directly related to the strain facies. Onset of welding increased the degree of anisotropy and foliation; a non particulate, laminar flow stage further deformed the fabric stretching it along the flow direction and thus increasing L. The intensity of L is strictly related to the duration and the effect of simple shear (laminar

  12. Investigation on the communication network of long wire transmitting in remote welding

    Institute of Scientific and Technical Information of China (English)

    Liu Lijun; Zhang Guangjun; Wu Lin

    2006-01-01

    According to the characteristics of remote welding, including multiple parameters, real-time, and communication reliability of long wire transmitting, a distributing computer control scheme is adopted. A serial communication network between the master and the slavery computers is constructed. A synchro-control network among slavery computers is designed.Uniform message format and communication protocols are made. Considering intensive high-frequency noises at the welding zone, a quadruple check mode, including data sum check, parameter type check, welding parameters check and Exclusive OR ( XOR ) check, is adopted to assure the reliability of communication among multiple computers. Based on disturbing circuit,common circuit and sensitive circuit, the measures are brought forward to ensure the stabilization of communication network of remote arc welding by analyzing the wiring principle of anti-high-frequency interference of system bus, signal wires and shielding twisted-pair(STP) wires. The results provide the theoretical and practical references for the manufacture of remote welding robot and the quality of remote welding.

  13. Development of explosive welding procedures to fabricate channeled nozzle structures

    Science.gov (United States)

    Pattee, H. E.; Linse, V. D.

    1976-01-01

    Research was conducted to demonstrate the feasibility of fabricating a large contoured structure with complex internal channeling by explosive welding procedures. Structures or nozzles of this nature for wind tunnel applications were designed. Such nozzles vary widely in their complexity. However, in their simplest form, they consist of a grooved base section to which a cover sheet is attached to form a series of internal cooling passages. The cover sheet attachment can be accomplished in various ways: fusion welding, brazing, and diffusion welding. The cover sheet has also been electroformed in place. Of these fabrication methods, brazing has proved most successful in producing nozzles with complex contoured surfaces and a multiplicity of internal channels.

  14. Potential for Fabric Damage by Welding Electron Beam

    Science.gov (United States)

    Fragomeni, James M.; Nunes, Arthur C., Jr.

    1998-01-01

    Welding electron beam effects on Nextel AF-62 ceramic fabric enable a preliminary, tentative interpretation of electron beam fabric damage. Static surface charging does not protect fabric from beam penetration, but penetration occurs only after a delay time. The delay time is thought to be that required for the buildup of outgassing products at the fabric surface to a point where arcing occurs. Extra long delays are noted when the gun is close enough to the surface to be shut off by outgassing emissions. Penetration at long distances is limited by beam attenuation from electronic collisions with the chamber atmosphere.

  15. Wire electric-discharge machining and other fabrication techniques

    Science.gov (United States)

    Morgan, W. H.

    1983-01-01

    Wire electric discharge machining and extrude honing were used to fabricate a two dimensional wing for cryogenic wind tunnel testing. Electric-discharge cutting is done with a moving wire electrode. The cut track is controlled by means of a punched-tape program and the cutting feed is regulated according to the progress of the work. Electric-discharge machining involves no contact with the work piece, and no mechanical force is exerted. Extrude hone is a process for honing finish-machined surfaces by the extrusion of an abrasive material (silly putty), which is forced through a restrictive fixture. The fabrication steps are described and production times are given.

  16. Effect of Post Weld Heat Treatment on Mechanical and Corrosion Behaviors of NiTi and Stainless Steel Laser-Welded Wires

    Science.gov (United States)

    Mirshekari, G. R.; Saatchi, A.; Kermanpur, A.; Sadrnezhaad, S. K.

    2016-06-01

    Effects of post weld heat treatment (PWHT) on mechanical properties and corrosion behavior of NiTi shape memory wire, laser welded to the 304 stainless steel wire were investigated. The results showed that PWHT at 200 °C increased corrosion resistance and tensile strength of the joint up to ~1.8 times that of the as-weld joint, with no heat treatment. On the contrary, precipitation of neoteric intermetallic compounds like Fe2Ti, Cr2Ti, FeNi, Ni3Ti, and Ti2Ni in the welded region deteriorated these properties, when PWHT was conducted at 400 °C. Due to the vital effects of the PWHT performed after the laser welding, careful control of the PWHT temperature was found to be a prerequisite for achievement of desirable properties in the dissimilar NiTi-304 stainless steel laser-welded wires.

  17. Gas Metal Arc Welding Using Novel CaO-Added Mg Alloy Filler Wire

    Directory of Open Access Journals (Sweden)

    Minjung Kang

    2016-07-01

    Full Text Available Novel “ECO Mg” alloys, i.e., CaO-added Mg alloys, which exhibit oxidation resistance during melting and casting processes, even without the use of beryllium or toxic protection gases such as SF6, have recently been introduced. Research on ECO Mg alloys is still continuing, and their application as welding filler metals was investigated in this study. Mechanical and metallurgical aspects of the weldments were analysed after welding, and welding behaviours such as fume generation and droplet transfer were observed during welding. The tensile strength of welds was slightly increased by adding CaO to the filler metal, which resulted from the decreased grain size in the weld metal. When welding Mg alloys, fumes have been unavoidable so far because of the low boiling temperature of Mg. Fume reduction was successfully demonstrated with a wire composed of the novel ECO Mg filler. In addition, stable droplet transfer was observed and spatter suppression could be expected by using CaO-added Mg filler wire.

  18. Space fabrication: Graphite composite truss welding and cap forming subsystems

    Science.gov (United States)

    Jenkins, L. M.; Browning, D. L.

    1980-02-01

    An automated beam builder for the fabrication of space structures is described. The beam builder forms a triangular truss 1.3 meters on a side. Flat strips of preconsolidated graphite fiber fabric in a polysulfone matrix are coiled in a storage canister. Heaters raise the material to forming temperature then the structural cap section is formed by a series of rollers. After cooling, cross members and diagonal tension cords are ultrasonically welded in place to complete the truss. The stability of fabricated structures and composite materials is also examined.

  19. Solar cell fabricated on welded thin flexible silicon

    Directory of Open Access Journals (Sweden)

    Hessmann Maik Thomas

    2015-01-01

    Full Text Available We present a thin-film crystalline silicon solar cell with an AM1.5 efficiency of 11.5% fabricated on welded 50 μm thin silicon foils. The aperture area of the cell is 1.00 cm2. The cell has an open-circuit voltage of 570 mV, a short-circuit current density of 29.9 mA cm-2 and a fill factor of 67.6%. These are the first results ever presented for solar cells on welded silicon foils. The foils were welded together in order to create the first thin flexible monocrystalline band substrate. A flexible band substrate offers the possibility to overcome the area restriction of ingot-based monocrystalline silicon wafers and the feasibility of a roll-to-roll manufacturing. In combination with an epitaxial and layer transfer process a decrease in production costs can be achieved.

  20. In vitro toxicity evaluation of silver soldering, electrical resistance, and laser welding of orthodontic wires.

    Science.gov (United States)

    Sestini, Silvia; Notarantonio, Laura; Cerboni, Barbara; Alessandrini, Carlo; Fimiani, Michele; Nannelli, Pietro; Pelagalli, Antonio; Giorgetti, Roberto

    2006-12-01

    The long-term effects of orthodontic appliances in the oral environment and the subsequent leaching of metals are relatively unknown. A method for determining the effects of various types of soldering and welding, both of which in turn could lead to leaching of metal ions, on the growth of osteoblasts, fibroblasts, and oral keratinocytes in vitro, is proposed. The effects of cell behaviour of metal wires on osteoblast differentiation, expressed by alkaline phosphatase (ALP) activity; on fibroblast proliferation, assayed by the 3-(4,5-dimethylthiazol-2-yl)-5-(3-carboxymethoxyphenyl)-2-(4-sulphophenil)-2H-tetrazolium-phenazine ethosulphate method; and on keratinocyte viability and migration on the wires, observed by scanning electron microscopy (SEM), were tested. Two types of commercially available wires normally used for orthodontic appliances, with a similar chemical composition (iron, carbon, silicon, chromium, molybdenum, phosphorus, sulphur, vanadium, and nitrogen) but differing in nickel and manganese content, were examined, as well as the joints obtained by electrical resistance welding, traditional soldering, and laser welding. Nickel and chromium, known as possible toxic metals, were also examined using pure nickel- and chromium-plated titanium wires. Segments of each wire, cut into different lengths, were added to each well in which the cells were grown to confluence. The high nickel and chromium content of orthodontic wires damaged both osteoblasts and fibroblasts, but did not affect keratinocytes. Chromium strongly affected fibroblast growth. The joint produced by electrical resistance welding was well tolerated by both osteoblasts and fibroblasts, whereas traditional soldering caused a significant (P < 0.05) decrease in both osteoblast ALP activity and fibroblast viability, and prevented the growth of keratinocytes in vitro. Laser welding was the only joining process well tolerated by all tested cells.

  1. Arc Interference Behavior during Twin Wire Gas Metal Arc Welding Process

    Directory of Open Access Journals (Sweden)

    Dingjian Ye

    2013-01-01

    Full Text Available In order to study arc interference behavior during twin wire gas metal arc welding process, the synchronous acquisition system has been established to acquire instantaneous information of arc profile including dynamic arc length variation as well as relative voltage and current signals. The results show that after trailing arc (T-arc is added to the middle arc (M-arc in a stable welding process, the current of M arc remains unchanged while the agitation increases; the voltage of M arc has an obvious increase; the shape of M arc changes, with increasing width, length, and area; the transfer frequency of M arc droplet increases and the droplet itself becomes smaller. The wire extension length of twin arc turns out to be shorter than that of single arc welding.

  2. Effect of filler wire on the joint properties of AZ31 magnesium alloys using CO2 laser welding

    Institute of Scientific and Technical Information of China (English)

    Wang Hongying; Li Zhijun

    2007-01-01

    Laser welding with filler wire of AZ31 magnesium alloys is investigated using a CO2 laser experimental system. The effect of three different filler wires on the joint properties is researched. The results show that the weld appearance can be effectively improved when using laser welding with filler wire. The microhardness and tensile strength of joints are almost the same as those of the base metal when ER AZ31 or ER AZ61 wire is adopted. However, when the filler wire of ER 5356 aluminum alloy is used, the mechanical properties of joints become worse. For ER AZ31 and ER AZ61 filler wires, the microstructure of weld zone shows small dendrite grains. In comparison, for ER 5356 filler wire, the weld shows a structure of snowy dendrites and many intermetallic compounds and eutectic phases distribute in the dendrites. These intermetallic constituents with low melting point increase the tendency of hot crack and result in fragile joint properties. Therefore, ER AZ31 and ER AZ61 wire are more suitable filler material than ER 5356 for CO2 laser welding of AZ31 magnesium alloys.

  3. [Plasma temperature calculation and coupling mechanism analysis of laser-double wire hybrid welding].

    Science.gov (United States)

    Zheng, Kai; Li, Huan; Yang, Li-Jun; Gu, Xiao-Yan; Gao, Ying

    2013-04-01

    The plasma radiation of laser-double wire hybrid welding was collected by using fiber spectrometer, the coupling mechanism of arc with laser was studied through high-speed photography during welding process, and the temperature of hybrid plasma was calculated by using the method of Boltzmann plot. The results indicated that with laser hybrid, luminance was enhanced; radiation intensity became stronger; arc was attracted to the laser point; cross section contracted and arc was more stable. The laser power, welding current and arc-arc distance are important factors that have great influence on electron temperature. Increase in the laser power, amplification of welding current and reduction of arc-arc distance can all result in the rise of temperature.

  4. Photovoltaic fabrics

    Science.gov (United States)

    2015-04-22

    during wire fabrication. Weaving was demonstrated for both military-type nylon -cotton blend (NYCO) warp fibers and cotton-polyester warp fibers. A...Lowell, MA 01852 14. ABSTRACT This report describes a project to improve photovoltaic fabrics. It had four objectives: 1) Efficiency – make PV wires on...a continuous basis that exhibit 7% efficiency; 2) Automated Welding – demonstrate an automated means of interconnecting the electrodes of one wire

  5. Design and fabrication of an embedded wire-grid nanograting

    Institute of Scientific and Technical Information of China (English)

    Zhou Libing; Zhu Wei

    2009-01-01

    An embedded wire-grid nanograting was designed and fabricated for using as a broadband polarizing beam splitter to reflect s-polarized light and transmit p-polarized light. A protected cladding layer of the same material as the grating's was deposited on the ridge, whereas the wire-grid is deposited in the grating trenches, which makes it more firm during application. High polarization extinction ratios of above 40 and 20 dB for transmission and reflection, respectively, with a broad wavelength range for the whole optical communication bandwidth (850-1700 nm) and a wide angular tolerance (> ±20°) are obtained by optimization of the designed structures, and the grating period is 200 nm.

  6. [Arc spectrum diagnostic and heat coupling mechanism analysis of double wire pulsed MIG welding].

    Science.gov (United States)

    Liu, Yong-qiang; Li, Huan; Yang, Li-jun; Zheng, Kai; Gao, Ying

    2015-01-01

    A double wire pulsed MIG welding test system was built in the present paper, in order to analyze the heat-coupling mechanism of double wire pulsed MIG welding, and study are temperature field. Spectroscopic technique was used in diagnostic analysis of the are, plasma radiation was collected by using hollow probe method to obtain the arc plasma optical signal The electron temperature of double wire pulsed MIG welding arc plasma was calculated by using Boltzmann diagram method, the electron temperature distribution was obtained, a comprehensive analysis of the arc was conducted combined with the high speed camera technology and acquisition means of electricity signal. The innovation of this paper is the combination of high-speed camera image information of are and optical signal of arc plasma to analyze the coupling mechanism for dual arc, and a more intuitive analysis for are temperature field was conducted. The test results showed that a push-pull output was achieved and droplet transfer mode was a drop in a pulse in the welding process; Two arcs attracted each other under the action of a magnetic field, and shifted to the center of the arc in welding process, so a new heat center was formed at the geometric center of the double arc, and flowing up phenomenon occurred on the arc; Dual arc electronic temperature showed an inverted V-shaped distribution overall, and at the geometric center of the double arc, the arc electron temperature at 3 mm off the workpiece surface was the highest, which was 16,887.66 K, about 4,900 K higher than the lowest temperature 11,963.63 K.

  7. Optimum Design and Development of High Strength and Toughness Welding Wire for Pipeline Steel

    Science.gov (United States)

    Chen, Cuixin; Xue, Haitao; Yin, Fuxing; Peng, Huifen; Zhi, Lei; Wang, Sixu

    Pipeline steel with higher strength(>800MPa) has been gradually used in recent years, so how to achieve good match of base metal and weld deposit is very important for its practical application. Based on the alloy system of 0.02-0.04%C, 2.0%Mn and 0.5%Si, four different kinds of welding wires were designed and produced. The effects of alloy elements on phase transformation and mechanical properties were analyzed. Experimental results show that the designed steels with the addition of 2-4% Ni+Cr+Mo and 800MPa) and good elongation (>15%). The microstructure of deposits metal is mainly composed of granular bainite and M-A constituents with the mean size of 0.2-07μm are dispersed on ferritic matrix. The deposited metals have good match of strength (>800MPa) and impact toughness (>130J) which well meet the requirement of pipeline welding.

  8. Sample Entropy-Based Approach to Evaluate the Stability of Double-Wire Pulsed MIG Welding

    Directory of Open Access Journals (Sweden)

    Ping Yao

    2014-01-01

    Full Text Available According to the sample entropy, this paper deals with a quantitative method to evaluate the current stability in double-wire pulsed MIG welding. Firstly, the sample entropy of current signals with different stability but the same parameters is calculated. The results show that the more stable the current, the smaller the value and the standard deviation of sample entropy. Secondly, four parameters, which are pulse width, peak current, base current, and frequency, are selected for four-level three-factor orthogonal experiment. The calculation and analysis of desired signals indicate that sample entropy values are affected by welding current parameters. Then, a quantitative method based on sample entropy is proposed. The experiment results show that the method can preferably quantify the welding current stability.

  9. 热丝TIG焊方法最新研究进展%Research on Development of Hot-wire TIG Welding Process

    Institute of Scientific and Technical Information of China (English)

    赵福海; 华学明; 叶欣; 吴毅雄

    2011-01-01

    综述了各类热丝TIG焊方法的特点及其技术与工艺难点,并着重阐述了近些年来研究较多的脉冲加热热丝TIG焊、窄间隙热丝TIG焊、超高速热丝TIG焊的研究进展.%The characteristics of hot-wire welding process and the principles and technical difficulties of many kinds of hot-wire welding process were briefly introduced. The research progress of several advanced hot- wire welding processes in recent years, including pulse-heated hot-wire TIG welding process, narrow gap hot-wire TIG welding process and ultra-high-speed hot-wire welding process was introduced.

  10. Effects of process parameters on arc shape and penetration in twin-wire indirect arc welding

    Institute of Scientific and Technical Information of China (English)

    Shun-shan ZHANG; Mei-qing CAO; Dong-ting WU; Zeng-da ZOU

    2009-01-01

    In this study, the effects of variable parameters on arc shape and depth of penetration in twin-wire indirect arc gas shielded welding were investigated. The variation of arc shape caused by changes of the parameters was recorded by a high-speed camera,and the depths of penetration of specimen were measured after bead welding by an optical microscope. Experiments indicated that proper parameters give birth to a concentrated and compressed welcimg arc, which Would increase the depth of penetration as the incensement of the arc foice Several pnncipal parameters including toe distance ot twin wires intersecting point to base metal,the included angle,and the content of shielding gas were determined. The arc turned more concentrated and the depth of penetration increased obviously as the welding current increased,the arc turned brighter while unobvlous change of penetration occurred as the arc voltage increased,and the deepest penetration was obtained when the welding speed was 10.5 mm/s..

  11. Twin-wire Submerged Arc Welding Process of a High-strength Low-alloy Steel

    Institute of Scientific and Technical Information of China (English)

    YANG Xiuzhi; XU Qinghua; YIN Niandong; XIAO Xinhua

    2011-01-01

    The measurement of thermal cycle curves of a high-strength low-alloy steel (HSLA)subjected twin-wire submerged arc welding (SAW) was introduced. The thermal simulation test was performed by using the obtained curves. The impact toughness at -50 ℃ temperature of the simulated samples was also tested. OM, SEM and TEM of the heat-affected zone (HAZ) of some simulation specimens were investigated. The results showed that the HSLA endured the twin-wire welding thermal cycle, generally, the low-temperature toughness values of each part of HAZ was lower than that of the parent materials, and the microstructure of coarse-grained zone(CGHAZ) mainly made up of granular bainite is the reason of the toughness serious deterioration. Coarse grain, grain boundary carbide extract and M-A island with large size and irregular polygon, along the grain boundary distribution, are the reasons for the toughness deterioration of CGHAZ. The research also showed that selected parameters of twin-wire SAW can meet the requirements to weld the test steel.

  12. Assessment of the infrared welding process for a carbon fabric reinforced pps

    OpenAIRE

    Allaer, Klaas; De Baere, Ives; Jacques, Stefan; Van Paepegem, Wim; Degrieck, Joris

    2012-01-01

    This study assesses the use of infrared welding for a carbon fabric reinforced polyphenylene sulphide. Infrared light is used in order to melt the thermoplastic matrix of the two components, after which they are joined together under pressure. Welding parameters such as power of the infrared lights, heating time, contact pressure and consolidation time are optimised. Next, a series of joints is fabricated and the interlaminar behaviour of the weld is characterised. For the mode I behaviour, t...

  13. Attachment of lead wires to thin film thermocouples mounted on high temperature materials using the parallel gap welding process

    Science.gov (United States)

    Holanda, Raymond; Kim, Walter S.; Pencil, Eric; Groth, Mary; Danzey, Gerald A.

    1990-01-01

    Parallel gap resistance welding was used to attach lead wires to sputtered thin film sensors. Ranges of optimum welding parameters to produce an acceptable weld were determined. The thin film sensors were Pt13Rh/Pt thermocouples; they were mounted on substrates of MCrAlY-coated superalloys, aluminum oxide, silicon carbide and silicon nitride. The entire sensor system is designed to be used on aircraft engine parts. These sensor systems, including the thin-film-to-lead-wire connectors, were tested to 1000 C.

  14. Iridium wire grid polarizer fabricated using atomic layer deposition

    Directory of Open Access Journals (Sweden)

    Knez Mato

    2011-01-01

    Full Text Available Abstract In this work, an effective multistep process toward fabrication of an iridium wire grid polarizer for UV applications involving a frequency doubling process based on ultrafast electron beam lithography and atomic layer deposition is presented. The choice of iridium as grating material is based on its good optical properties and a superior oxidation resistance. Furthermore, atomic layer deposition of iridium allows a precise adjustment of the structural parameters of the grating much better than other deposition techniques like sputtering for example. At the target wavelength of 250 nm, a transmission of about 45% and an extinction ratio of 87 are achieved.

  15. Kinetics of manganese in MAG/MIG welding with a 18/8/6 wire

    Directory of Open Access Journals (Sweden)

    Tušek, Janez

    2001-06-01

    Full Text Available The paper deals with a study of MAG/MIG welding of low-alloy ferritic steel and highalloy austenitic steel with a 18/8/6 wire. Manganese burn-off from the wire in welding a single-V butt weld was studied. It was found that manganese burns off in the arc during melting of a droplet at the wire end, and from the weld pool during weld formation. The range of manganese burn-off depends mainly on the type of shielding gas used and the arc length, i.e., from the arc voltage. The manganese burn-off increases with an increase of the content of active gases, i.e., CO2 and O2, in the neutral gas, i.e., argon. It also increases with an increase in arc voltage. The longer the welding arc, the longer exposition of the filler material to the welding arc and the wider the penetration, which allows manganese vapours to evaporate from the weld pool. The most important finding is that manganese burn-off from the 18/8/6 wire during welding of austenitic stainless steel with low-alloy ferritic steel is considerably strong, i.e., from 20% to 30%; nevertheless the wire concerned is perfectly suitable for welding of different types of steel.

    El artículo describe el estudio de un acero ferrítico poco aleado con un acero austenítico altamente aleado con el alambre 18/8/6 mediante el procedimiento MAG/MIG. Se ha investigado el consumo del manganeso del alambre durante la soldadura a tope con la preparación en V. Con los análisis se ha comprobado que el manganeso se consume en el arco desde la formación de la gota en la punta del alambre hasta la solidificación del metal aportado fundido. La cantidad perdida del manganeso depende, sobre todo, del tipo del gas de protección y de la longitud del arco, esto es, de la tensión convencional en el arco. Con el aumento de los gases activos (CO2 y O2 respecto al gas neutro argon, el consumo del manganeso va aumentando. También se observó que el consumo del manganeso va

  16. Fabrication of Copper-Rich Cu-Al Alloy Using the Wire-Arc Additive Manufacturing Process

    Science.gov (United States)

    Dong, Bosheng; Pan, Zengxi; Shen, Chen; Ma, Yan; Li, Huijun

    2017-09-01

    An innovative wire-arc additive manufacturing (WAAM) process is used to fabricate Cu-9 at. pct Al on pure copper plates in situ, through separate feeding of pure Cu and Al wires into a molten pool, which is generated by the gas tungsten arc welding (GTAW) process. After overcoming several processing problems, such as opening the deposition molten pool on the extremely high-thermal conductive copper plate and conducting the Al wire into the molten pool with low feed speed, the copper-rich Cu-Al alloy was successfully produced with constant predesigned Al content above the dilution-affected area. Also, in order to homogenize the as-fabricated material and improve the mechanical properties, two further homogenization heat treatments at 1073 K (800 °C) and 1173 K (900 °C) were applied. The material and mechanical properties of as-fabricated and heat-treated samples were compared and analyzed in detail. With increased annealing temperatures, the content of precipitate phases decreased and the samples showed gradual improvements in both strength and ductility with little variation in microstructures. The present research opened a gate for in-situ fabrication of Cu-Al alloy with target chemical composition and full density using the additive manufacturing process.

  17. Double Fillet Welding of Carbon Steel T-Joint by Double Channel Shielding Gas Metal Arc Welding Method Using Metal Cored Wire

    Directory of Open Access Journals (Sweden)

    Mert T.

    2017-06-01

    Full Text Available Low carbon steel material and T-joints are frequently used in ship building and steel constructions. Advantages such as high deposition rates, high quality and smooth weld metals and easy automation make cored wires preferable in these industries. In this study, low carbon steel materials with web and flange thicknesses of 6 mm, 8 mm and 10 mm were welded with conventional GMAW and double channel shielding gas metal arc welding (DMAG method to form double fillet T-joints using metal cored wire. The difference between these two methods were characterized by measurements of mean welding parameters, Vickers hardness profiles, weld bead and HAZ geometry of the joints and thermal camera temperature measurements. When weld bead and HAZ geometries are focused, it was seen filler metal molten area increased and base metal molten area decreased in DMAG of low carbon steel. When compared with traditional GMAW, finer and acicular structures in weld metal and more homogenous and smaller grains in HAZ are obtained with double channel shielding gas metal arc welding.

  18. ELECTRIC WELDING EQUIPMENT AND AUTOMATION OF WELDING IN CONSTRUCTION,

    Science.gov (United States)

    WELDING , *ARC WELDING , AUTOMATION, CONSTRUCTION, INDUSTRIES, POWER EQUIPMENT, GENERATORS, POWER TRANSFORMERS, RESISTANCE WELDING , SPOT WELDING , MACHINES, AUTOMATIC, STRUCTURES, WIRING DIAGRAMS, USSR.

  19. 多丝焊接技术研究开发的现状%Status of research and development for multiple-wire welding technology

    Institute of Scientific and Technical Information of China (English)

    陈健; 冷冰; 于浩楠

    2015-01-01

    The status of research and development for multiple-wire welding technique at home and abroad are introduced, including the TANDEM double wire GMAW, CMT twin welding, double wire submerged arc weld-ing with single-supply, narrow gap submerged arc welding for ultra thick wall vessel, TRI-ARC welding, double hot wire +cold wire MAG welding, triple-wire high speed GMAW, double wire +cold wire submerged arc welding, triple-wire welding with single power supply, multiple-wire surfacing, multiple-wire submerged arc welding.The corresponding technology is reviewed.The development of multiple-wire welding technology is dis-cussed.%介绍了目前国内外研究开发的多丝焊技术,包括TANDEM双丝焊、冷金属过渡双丝焊、单电源双细丝埋弧焊、超厚壁容器用双丝窄间隙埋弧焊、三电弧双丝焊、双热丝+单冷丝MAG焊、高速三弧MAG焊、双丝+冷丝埋弧焊、单电源三丝焊、多丝堆焊、多丝埋弧焊和缆式焊丝弧焊的研究开发及应用现状,并对相应的技术进行了评述,对今后多丝焊技术的发展进行了讨论。

  20. Design and Fabrication of Remote Welding Equipment in a Hot-Cell

    Directory of Open Access Journals (Sweden)

    Soosung Kim

    2013-01-01

    Full Text Available The remote welding equipment for nuclear fuel bundle fabrication in a hot-cell was designed and developed. To achieve this, a preliminary investigation of hands-on fuel fabrication outside a hot-cell was conducted with a consideration of the constraints caused by the welding in a hot-cell. Some basic experiments were also carried out to improve the end-plate welding process for nuclear fuel bundle fabrication. The resistance welding equipment using end-plate welding was also improved. It was found that the remote resistance welding was more suitable for joining an end-plate to end caps in a hot-cell. This paper presents an outline of the developed welding equipment for nuclear fuel bundle fabrication and reviews a conceptual design of remote welding equipment using a master-slave manipulator. Furthermore, the mechanical considerations and a mock-up simulation test were described. Finally, its performance test results were presented for a mock-up of the remote resistance welding equipment for nuclear fuel bundle fabrication.

  1. Improved microstructure and mechanical properties in gas tungsten arc welded aluminum joints by using graphene nanosheets/aluminum composite filler wires.

    Science.gov (United States)

    Fattahi, M; Gholami, A R; Eynalvandpour, A; Ahmadi, E; Fattahi, Y; Akhavan, S

    2014-09-01

    In the present study, different amounts of graphene nanosheets (GNSs) were added to the 4043 aluminum alloy powders by using the mechanical alloying method to produce the composite filler wires. With each of the produced composite filler wires, one all-weld metal coupon was welded using the gas tungsten arc (GTA) welding process. The microstructure, mechanical properties and fracture surface morphology of the weld metals have been evaluated and the results are compared. As the amount of GNSs in the composition of filler wire is increased, the microstructure of weld metal was changed from the dendritic structure to fine equiaxed grains. Furthermore, the tensile strength and microhardness of weld metal was improved, and is attributed to the augmented nucleation and retarded growth. From the results, it was seen that the GNSs/Al composite filler wire can be used to improve the microstructure and mechanical properties of GTA weld metals of aluminum and its alloys.

  2. Systems and Methods for Fabricating Structures Including Metallic Glass-Based Materials Using Ultrasonic Welding

    Science.gov (United States)

    Hofmann, Douglas C. (Inventor); Roberts, Scott N. (Inventor)

    2017-01-01

    Systems and methods in accordance with embodiments of the invention fabricate objects including metallic glass-based materials using ultrasonic welding. In one embodiment, a method of fabricating an object that includes a metallic glass-based material includes: ultrasonically welding at least one ribbon to a surface; where at least one ribbon that is ultrasonically welded to a surface has a thickness of less than approximately 150.mu.m; and where at least one ribbon that is ultrasonically welded to a surface includes a metallic glass-based material.

  3. Development of Fabrication Procedure and Welding Performance Test for ITER HCCR TBM

    Energy Technology Data Exchange (ETDEWEB)

    Yoon, J. S.; Lee, E. H.; Kim, S. K.; Lee, D. W.; Shin, K. I.; Jin, H. G. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Cho, S. [National Fusion Research Institute, Daejeon (Korea, Republic of)

    2014-05-15

    Korea has developed and plans to test a Helium Cooled Ceramic Reflector (HCCR) Test Blanket Module (TBM) in the ITER. The HCCR TBM is composed of four sub-modules and a back manipulator (BM). Each sub-module is composed of a first wall (FW), a breeding box with a seven-layer breeding zone (BZ), and side walls (SW) with a cooling path. The front surface of the sub-module is 231 mm in width and 835 mm in height. The test specimens of the ARAA were prepared to test the weldability for tungsten inert gas (TIG) welding and electron beam (EB) welding. To establish and optimize the welding procedure in an EB weld from ARRA material, the variation in the bead width and penetration depth according to the welding current and welding speed were investigated. To verify the weldability and fabrication procedure for a complex structure such as the breeding zone, a small box with a cooling channel is being fabricated using the ARAA steel under development. A fabrication procedure of a HCCR TBM submodule was designed for a first wall, breeding zone including the side wall, and assembled sub-module by welding the first wall and breeding zone box. A plate for the test specimen to evaluate the welding characteristics was fabricated based on the optimized E-beam welding results.

  4. Magnetic fabric, welding texture and strain fabric in the Nuraxi Tuff, Sardinia, Italy

    Science.gov (United States)

    Pioli, L.; Lanza, R.; Ort, M.; Rosi, M.

    2008-09-01

    Anisotropy of magnetic susceptibility (AMS) has been used to interpret flow directions in ignimbrites, but no study has demonstrated that the AMS fabric corresponds to the flow fabric. In this paper, we show that the AMS and strain fabric coincide in a high-grade ignimbrite, the Nuraxi Tuff, a Miocene rhyolitic ignimbrite displaying a wide variability of rheomorphic features and a well-defined magnetic fabric. Natural remanent magnetization (NRM) data indicate that the magnetization of the tuff is homogeneous and was acquired at high temperatures by Ti-magnetite crystals. Comparison between the magnetic fabric and the deformation features along a representative section shows that AMS and anisotropy of isothermal remanent magnetization (AIRM) fabric are coaxial with and reproduce the shape of the strain ellipsoid. Magnetic tests and scanning electron microscopy observations indicate that the fabric is due to trails of micrometer-size, pseudo-single domain, magnetically interacting magnetite crystals. Microlites formed along discontinuities such as shard rims and vesicle walls mimicking the petrofabric of the tuff. The fabric was thus acquired after deposition, before late rheomorphic processes, and accurately mimics homogeneous deformation features of the shards during welding processes and mass flow.

  5. Laser fabrication nanocrystalline coatings using simultaneous powders/wire feed

    Science.gov (United States)

    Li, Jianing; Zhai, Tongguang; Zhang, Yuanbin; Shan, Feihu; Liu, Peng; Ren, Guocheng

    2016-07-01

    Laser melting deposition (LMD) fabrication is used to investigate feasibilty of simultaneously feeding TC17 wire and the Stellite 20-Si3N4-TiC-Sb mixed powders in order to increase the utilization ratio of materials and also quality of LMD composite coatings on the TA1 substrate. SEM images indicated that such LMD coating with metallurgical joint to substrate was formed free of the obvious defects. Lots of the ultrafine nanocrystals (UNs) were produced, which distributed uniformly in some coating matrix location, retarding growth of the ceramics in a certain extent; UNs were intertwined with amorphous, leading the yarn-shape materials to be produced. Compared with substrate, an improvement of wear resistance was achieved for such LMD coating.

  6. The Laser Welding with Hot Wire of 316LN Thick Plate Applied on ITER Correction Coil Case

    CERN Document Server

    Fang, Chao; Wu, Weiyue; Wei, Jing; Zhang, Shuquan; Li, Hongwei; Dolgetta, N; Libeyre, P; Cormany, C; Sgobba, S

    2014-01-01

    ITER correction coil (CC) cases have characteristics of small cross section, large dimensions, and complex structure. The cases are made of heavy thick (20 mm), high strength and high toughness austenitic stainless steel 316LN. The multi-pass laser welding with hot wire technology is used for the case closure welding, due to its low heat input and deformation. In order to evaluate the reliability of this welding technology, 20 mm welding samples with the same groove structure and welding depth as the cases were welded. High purity argon was used as the shielding gas to prevent oxidation because of the narrowness and depth of the weld. In this paper investigation of, microstructure characteristics and mechanical properties of welded joints using optimized welding parameters are presented. The results show that the base metal, fusion metal, and heat affected zone (HAZ) are all have fully austenitic microstructure, and that the grain size of fusion metal was finer than that of the base metal. The welding resulte...

  7. A Study on the Effect of Welding Sequence in Fabrication of Large Stiffened Plate Panels

    Institute of Scientific and Technical Information of China (English)

    Pankaj Biswas; D.Anil Kumar; N.R.Mandal; M.M.Mahapatra

    2011-01-01

    Welding sequence has a significant effect on distortion pattern of large orthogonally stiffened panels normally used in ships and offshore structures.These deformations adversely affect the subsequent fitup and alignment of the adjacent panels.It may also result in loss of structural integrity.These panels primarily suffer from angular and buckling distortions.The extent of distortion depends on several parameters such as welding speed,plate thickness,welding current,voltage,restraints applied to the job while welding,thermal history as well as sequence of welding.Numerical modeling of welding and experimental validation of the FE model has been carried out for estimation of thermal history and resulting distortions.In the present work an FE model has been developed for studying the effect of welding sequence on the distortion pattern and its magnitude in fabrication of orthogonally stiffened plate panels.

  8. Feasibility study of fusion bonding for carbon fabric reinforced Polyphenylene Sulphide by hot-tool welding

    OpenAIRE

    De Baere, Ives; Van Paepegem, Wim; Degrieck, Joris

    2012-01-01

    In recent years, there is a growing interest in joining techniques for thermoplastic composites as an alternative to adhesive bonding. In this article, a fusion bonding process called hot-tool welding is investigated for this purpose and the used material is a carbon fabric reinforced polyphenylene sulphide. The welds are first observed through a microscope, after which the quality is experimentally assessed using a short three-point bending setup. A comparison is made between the welded spec...

  9. Design of Robot Wire Feed System for Hot Wire TIG Welding%热丝TIG焊机器人送丝系统设计

    Institute of Scientific and Technical Information of China (English)

    杨芙; 曲治瑾; 柏久阳; 张文明

    2012-01-01

    The wire feed system is the important part of TIG (Tungsten Inert Gas) welding robot. However, the traditional wire feed system is almost electrical control, besides, positioning accuracy is low and cannot realize the digital control. In order to meet the application of the TIG welding robot, a hot wire TIG welding robot of wire feed system based on PIC(Peripheral Interface Controller) was designed. The regulation of wire feed speed at 2 m/min-4 m/min was achieved and free communication system was realized by host computer.%送丝系统是TIG焊机器人系统的重要组成部分.传统送丝系统多采用电气控制,定位精度低且难以实现数字化控制.为了配合TIG焊机器人的应用,本文设计了一款基于PIC单片机的热丝TIG焊机器人送丝系统.实现了送丝速度在0.4~4 m/min范围可调,同时实现了送丝控制系统与机器人的自由通讯并能接受机器人的管理.

  10. 盘条焊接操作方法的改进%Improvement of wire rod welding operation method

    Institute of Scientific and Technical Information of China (English)

    王鸿利; 毛爱菊

    2013-01-01

    High carbon steel wire broken occurs easily in process of wire drawing,wire rod welding operation new method was summarized by testing.(1) prepare the end,to cut the burr of the end with grinding machine,and done 45°chamfering treatment of length 2 mm,(2) welding,to choose different current according to the size and specification of welding material in condition of same materials,to ensure proper welding temperature,(3) to remove welding joint,air cooling to under 80 ℃ at room temperature,the welding joint diameter after polishing is no less than 95% of wire rod diameter.The four step operation method of welding tempering is given.To adopt new welding method improves wire rod welding quality,area reduction of wire rod is 10% ~20%,tensile strength reaches 85% ~95% of that of base material,the broken time each 100 ton of wire drawing decreases from original 2.50 times to 1.16 times.%高碳钢丝拉拔过程容易产生断丝,通过试验总结出盘条焊接操作新方法.(1)端头准备:用砂轮机将切头处毛刺去除干净,并进行长度为2mm的45°倒角处理;(2)对焊:在材质相同的条件下依据被焊接材料的尺寸、规格选择不同的电流,以保证合适的焊接温度;(3)焊缝隆起清除:在环境温度下自然冷却至80℃以下,焊缝处打磨后的直径应不小于盘条原始直径的95%.给出焊接回火的4步操作法.采用新的焊接方法,提高了盘条焊接质量,盘条的断面收缩率在10%~20%,抗拉强度达到母材抗拉强度的85% ~95%,拉丝的断头次数由原来的每百吨2.50次下降到1.16次.

  11. Neuron self-learning PSD control for backside width of weld pool in pulsed GTAW with wire filler

    Institute of Scientific and Technical Information of China (English)

    张广军; 陈善本; 吴林

    2003-01-01

    In this paper, the weld pool shape control by intelligent strategy was studied. A neuron self-learning PSD controller for backside width of weld pool in pulsed GTAW with wire filler was designed. The PSD control arithmetic was analyzed, simulating experiment by MATLAB software was done, and the validating experiments on varied heat sink workpiece and varied gap workpiece were successfully implemented. The study results show that the neuron self-learning PSD control method can attain a perfect control effect under different set values and conditions, and is suitable for the welding process with the varied structure and coefficients of control model.

  12. Overview on the welding technologies of CLAM steel and the DFLL TBM fabrication

    Directory of Open Access Journals (Sweden)

    Junyu Zhang

    2016-12-01

    Full Text Available Dual Functional Lithium Lead (DFLL blanket was proposed for its advantages of high energy exchange efficiency and on-line tritium extraction, and it was selected as the candidate test blanket module (TBM for China Fusion Engineering Test Reactor (CFETR and the blanket for Fusion Design Study (FDS series fusion reactors. Considering the influence of high energy fusion neutron irradiation and high heat flux thermal load on the blanket, China Low Activation Martensitic (CLAM steel was selected as the structural material for DFLL blanket. The structure of the blanket and the cooling internal components were pretty complicated. Meanwhile, high precision and reliability were required in the blanket fabrication. Therefore, several welding techniques, such as hot isostatic pressing diffusion bonding, tungsten inner gas welding, electron beam welding and laser beam welding were developed for the fabrication of cooling internals and the assembly of the blanket. In this work, the weldability on CLAM steel by different welding methods and the properties of as-welded and post-weld heat-treated joints were investigated. Meanwhile, the welding schemes and the assembly strategy for TBM fabrication were raised. Many tests and research efforts on scheme feasibility, process standardization, component qualification and blanket assembly were reviewed.

  13. Pipeline welding with Flux Cored and Metal Cored Wire; Soldagem de dutos com processos Arame Tubular e de Alma Metalica

    Energy Technology Data Exchange (ETDEWEB)

    Costa, Ubirajara Pereira da [ITW Soldagem Brasil Miller-Hobart, Sao Paulo, SP (Brazil)

    2003-07-01

    Different welding process like SMAW, Semi-Automatic FCAW Gas-shielded and Self-shielded and Mechanized GMAW-MAG with Solid Wire are suggested to weld Transmission Pipelines. Presently, the largest extensions of Transmission Pipelines under construction, are in China like Lines West-East, Zong-Wu, Shan-Jing Fuxian and some others, totalizing about 8.000 km, and all using Semi-Automatic Self Shielded Flux Cored Arc Welding Process. Also, several papers and magazines that covers Transmission Pipelines Welding, not frequently mention Operational aspects of the process and some other variables like environment and site geography. This presentation intends to cover some of the Operational aspects of the Flux Cored Arc Welding and GMAW-Metal Cored in order to give sufficient information for Construction, Engineering, Projects e Contractors so they can evaluate these Process against the SMAW or even Mechanized Systems, considering the Operation Factor, Efficiency and Deposition Rate. We will not cover operational details of the GMAW Mechanized Systems but only suggest that be evaluated the possibility to replace the GMAW-Solid Wire by the GMAW-Metal Cored Wire. (author)

  14. 双丝埋弧焊的应用及发展%Application and Development of Double-wire Submerged Arc Welding

    Institute of Scientific and Technical Information of China (English)

    杨芙; 许强; 柏久阳; 张文明

    2012-01-01

    对单双丝埋弧焊焊接工艺和接头性能进行了对比分析,阐述了双丝埋弧焊替代单丝埋弧焊的可行性.论述了双丝埋弧焊的工艺技术及发展状况,提出了双丝埋弧焊的高效性为其快速发展提供了广泛空间.最后点明了双丝埋弧焊现如今存在的问题和未来的发展方向.%The single and double-wire submerged arc welding process and joint properties were analyzed. The feasibility of two-wire submerged arc welding instead of the single-wire submerged arc welding was elaborated. The double wire submerged arc welding technology and development condition was discussed. The double wire submerged arc welding efficiency of double wire submerged arc welding can provide a broad space for the rapid development. The double wire submerged arc welding of existing problems and future development direction were pointed out.

  15. Optical characterisation of photonic wire and photonic crystal waveguides fabricated using nanoimprint lithography

    DEFF Research Database (Denmark)

    Borel, Peter Ingo; Frandsen, Lars Hagedorn; Lavrinenko, Andrei;

    2006-01-01

    We have characterised photonic-crystal and photonic-wire waveguides fabricated by thermal nanoimprint lithography. The structures, with feature sizes down below 20 nm, are benchmarked against similar structures defined by direct electron beam lithography....

  16. Stir Friction Welding Used in Ares I Upper Stage Fabrication

    Science.gov (United States)

    2007-01-01

    Under the goals of the Vision for Space Exploration, Ares I is a chief component of the cost-effective space transportation infrastructure being developed by NASA's Constellation Program. This transportation system will safely and reliably carry human explorers back to the moon, and then onward to Mars and other destinations in the solar system. The Ares I effort includes multiple project element teams at NASA centers and contract organizations around the nation, and is managed by the Exploration Launch Projects Office at NASA's Marshall Space Flight Center (MFSC). ATK Launch Systems near Brigham City, Utah, is the prime contractor for the first stage booster. ATK's subcontractor, United Space Alliance of Houston, is designing, developing and testing the parachutes at its facilities at NASA's Kennedy Space Center in Florida. NASA's Johnson Space Center in Houston hosts the Constellation Program and Orion Crew Capsule Project Office and provides test instrumentation and support personnel. Together, these teams are developing vehicle hardware, evolving proven technologies, and testing components and systems. Their work builds on powerful, reliable space shuttle propulsion elements and nearly a half-century of NASA space flight experience and technological advances. Ares I is an inline, two-stage rocket configuration topped by the Crew Exploration Vehicle, its service module, and a launch abort system. This HD video image depicts friction stir welding used in manufacturing aluminum panels that will fabricate the Ares I upper stage barrel. The aluminum panels are subjected to confidence panel tests during which the bent aluminum is stressed to breaking point and thoroughly examined. The panels are manufactured by AMRO Manufacturing located in El Monte, California. (Highest resolution available)

  17. Novel magnetic wire fabrication process by way of nanoimprint lithography for current induced magnetization switching

    Directory of Open Access Journals (Sweden)

    Tsukasa Asari

    2017-05-01

    Full Text Available Nanoimprint lithography (NIL is an effective method to fabricate nanowire because it does not need expensive systems and this process is easier than conventional processes. In this letter, we report the Current Induced Magnetization Switching (CIMS in perpendicularly magnetized Tb-Co alloy nanowire fabricated by NIL. The CIMS in Tb-Co alloy wire was observed by using current pulse under in-plane external magnetic field (HL. We successfully observed the CIMS in Tb-Co wire fabricated by NIL. Additionally, we found that the critical current density (Jc for the CIMS in the Tb-Co wire fabricated by NIL is 4 times smaller than that fabricated by conventional lift-off process under HL = 200Oe. These results indicate that the NIL is effective method for the CIMS.

  18. Fabrication of a smart air intake structure using shape memory alloy wire embedded composite

    Science.gov (United States)

    Jung, Beom-Seok; Kim, Min-Saeng; Kim, Ji-Soo; Kim, Yun-Mi; Lee, Woo-Yong; Ahn, Sung-Hoon

    2010-05-01

    Shape memory alloys (SMAs) have been actively studied in many fields utilizing their high energy density. Applying SMA wire-embedded composite to aerospace structures, such as air intake of jet engines and guided missiles, is attracting significant attention because it could generate a comparatively large actuating force. In this research, a scaled structure of SMA wire-embedded composite was fabricated for the air intake of aircraft. The structure was composed of several prestrained Nitinol (Ni-Ti) SMA wires embedded in ∩-shape glass fabric reinforced plastic (GFRP), and it was cured at room temperature for 72 h. The SMA wire-embedded GFRP could be actuated by applying electric current through the embedded SMA wires. The activation angle generated from the composite structure was large enough to make a smart air intake structure.

  19. Fabrication of a smart air intake structure using shape memory alloy wire embedded composite

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Beom-Seok; Kim, Min-Saeng; Kim, Ji-Soo; Kim, Yun-Mi [School of Mechanical and Aerospace Engineering, Seoul National University, Shinlim-Dong San 56-1, Kwanak-Gu, Seoul 151-742 (Korea, Republic of); Lee, Woo-Yong [Agency for Defense Development, Jochiwongil 462, Yuseong-Gu, Daejeon 305-600 (Korea, Republic of); Ahn, Sung-Hoon, E-mail: ahnsh@snu.ac.k [School of Mechanical and Aerospace Engineering and Institute of Advanced Machinery and Design, Seoul National University, Shinlim-Dong San 56-1, Kwanak-Gu, Seoul 151-742 (Korea, Republic of)

    2010-05-01

    Shape memory alloys (SMAs) have been actively studied in many fields utilizing their high energy density. Applying SMA wire-embedded composite to aerospace structures, such as air intake of jet engines and guided missiles, is attracting significant attention because it could generate a comparatively large actuating force. In this research, a scaled structure of SMA wire-embedded composite was fabricated for the air intake of aircraft. The structure was composed of several prestrained Nitinol (Ni-Ti) SMA wires embedded in intersection -shape glass fabric reinforced plastic (GFRP), and it was cured at room temperature for 72 h. The SMA wire-embedded GFRP could be actuated by applying electric current through the embedded SMA wires. The activation angle generated from the composite structure was large enough to make a smart air intake structure.

  20. Fabricating Superior NiAl Bronze Components through Wire Arc Additive Manufacturing

    Directory of Open Access Journals (Sweden)

    Donghong Ding

    2016-08-01

    Full Text Available Cast nickel aluminum bronze (NAB alloy is widely used for large engineering components in marine applications due to its excellent mechanical properties and corrosion resistance. Casting porosity, as well as coarse microstructure, however, are accompanied by a decrease in mechanical properties of cast NAB components. Although heat treatment, friction stir processing, and fusion welding were implemented to eliminate porosity, improve mechanical properties, and refine the microstructure of as-cast metal, their applications are limited to either surface modification or component repair. Instead of traditional casting techniques, this study focuses on developing NAB components using recently expanded wire arc additive manufacturing (WAAM. Consumable welding wire is melted and deposited layer-by-layer on substrates producing near-net shaped NAB components. Additively-manufactured NAB components without post-processing are fully dense, and exhibit fine microstructure, as well as comparable mechanical properties, to as-cast NAB alloy. The effects of heat input from the welding process and post-weld-heat-treatment (PWHT are shown to give uniform NAB alloys with superior mechanical properties revealing potential marine applications of the WAAM technique in NAB production.

  1. Self-assembled peptide nanotubes as an etching material for the rapid fabrication of silicon wires

    DEFF Research Database (Denmark)

    Larsen, Martin Benjamin Barbour Spanget; Andersen, Karsten Brandt; Svendsen, Winnie Edith

    2011-01-01

    This study has evaluated self-assembled peptide nanotubes (PNTS) and nanowires (PNWS) as etching mask materials for the rapid and low-cost fabrication of silicon wires using reactive ion etching (RIE). The self-assembled peptide structures were fabricated under mild conditions and positioned on c...

  2. Welded-woven fabrics for use as synthetic, minimally invasive orthopaedic implants

    Science.gov (United States)

    Rodts, Timothy W.

    The treatment of osteoarthritis in healthcare today focuses on minimizing pain and retaining mobility. Osteoarthritis of the knee is a common disease and known to be associated with traumatic injuries, among other factors. An identified trend is that patients are younger and have expectations of life with the preservation of an active lifestyle. As a result, great strain is placed on the available offerings of healthcare professionals and device manufacturers alike. This results in numerous design challenges for managing pain and disease over an extended period of time. The available treatments are being extended into younger populations, which increasingly suffer traumatic knee injuries. However, these patients are not good candidates for total joint replacement. A common problem for young patients is localized cartilage damage. This can heal, but often results in a painful condition that requires intervention. A welded-woven three-dimensional polymer fabric was developed to mimic the properties of articular cartilage. A process for the laser welding reinforcement of the surface layers of three-dimensional fabrics was investigated. Confined compression creep and pin-on-disc wear studies were conducted to characterize the contribution of the surface welding reinforcement. All materials used in the studies have previously been used in orthopaedic devices or meet the requirements for United States Pharmacopeial Convention (USP) Class VI biocompatibility approval. The compressive behavior of three-dimensional fabrics was tailored by the inclusion of surface welds. The compressive properties of the welded-woven fabrics were shown to better approximate articular cartilage compressive properties than conventional woven materials. The wear performance was benchmarked against identical fabrics without welding reinforcement. The wear rates were significantly reduced and the lifespan of the fabrics was markedly improved due to surface welding. Welding reinforcement offers a

  3. Potential for EMU Fabric Damage by Electron Beam and Molten Metal During Space Welding for the International Space Welding Experiment

    Science.gov (United States)

    Fragomeni, James M.

    1998-01-01

    As a consequence of preparations concerning the International Space Welding Experiment (ISWE), studies were performed to better understand the effect of molten metal contact and electron beam impingement with various fabrics for space suit applications. The question arose as to what would occur if the electron beam from the Ukrainian Universal Hand Tool (UHT) designed for welding in space were to impinge upon a piece of Nextel AF-62 ceramic cloth designed to withstand temperatures up to 1427 C. The expectation was that the electron beam would lay down a static charge pattern with no damage to the ceramic fabric. The electron beam is capable of spraying the fabric with enough negative charge to repel further electrons from the fabric before significant heating occurs. The static charge pattern would deflect any further charge accumulation except for a small initial amount of leakage to the grounded surface of the welder. However, when studies were made of the effect of the electron beam on the insulating ceramic fabric it was surprisingly found that the electron beam did indeed burn through the ceramic fabric. It was also found that the shorter electron beam standoff distances had longer burnthrough times than did some greater electron beam standoff distances. A possible explanation for the longer burnthrough times for the small electron beam standoff distance would be outgassing of the fabric which caused the electron beam hand-tool to cycle on and off to provide some protection for the cathodes. The electron beam hand tool was observed to cycle off at the short standoff distance of two inches likely due to vapors being outgassed. During the electron beam welding process there is an electron leakage, or current leakage, flow from the fabric. A static charge pattern is initially laid down by the electron beam current flow. The static charge makes up the current leakage flow which initially slightly heats up the fabric. The initially laid down surface charge leaks a

  4. Fabrication Flaw Density and Distribution In Repairs to Reactor Pressure Vessel and Piping Welds

    Energy Technology Data Exchange (ETDEWEB)

    GJ Schuster, FA Simonen, SR Doctor

    2008-04-01

    The Pacific Northwest National Laboratory is developing a generalized fabrication flaw distribution for the population of nuclear reactor pressure vessels and for piping welds in U.S. operating reactors. The purpose of the generalized flaw distribution is to predict component-specific flaw densities. The estimates of fabrication flaws are intended for use in fracture mechanics structural integrity assessments. Structural integrity assessments, such as estimating the frequency of loss-of-coolant accidents, are performed by computer codes that require, as input, accurate estimates of flaw densities. Welds from four different reactor pressure vessels and a collection of archived pipes have been studied to develop empirical estimates of fabrication flaw densities. This report describes the fabrication flaw distribution and characterization in the repair weld metal of vessels and piping. This work indicates that large flaws occur in these repairs. These results show that repair flaws are complex in composition and sometimes include cracks on the ends of the repair cavities. Parametric analysis using an exponential fit is performed on the data. The relevance of construction records is established for describing fabrication processes and product forms. An analysis of these records shows there was a significant change in repair frequency over the years when these components were fabricated. A description of repair flaw morphology is provided with a discussion of fracture mechanics significance. Fabrication flaws in repairs are characterized using optimized-access, high-sensitivity nondestructive ultrasonic testing. Flaw characterizations are then validated by other nondestructive evaluation techniques and complemented by destructive testing.

  5. Effects of the use of a flat wire electrode in gas metal arc welding and fuzzy logic model for the prediction of weldment shape profile

    Energy Technology Data Exchange (ETDEWEB)

    Karuthapandi, Sripriyan; Thyla, P. R. [PSG College of Technology, Coimbatore (India); Ramu, Murugan [Amrita University, Ettimadai (India)

    2017-05-15

    This paper describes the relationships between the macrostructural characteristics of weld beads and the welding parameters in Gas metal arc welding (GMAW) using a flat wire electrode. Bead-on-plate welds were produced with a flat wire electrode and different combinations of input parameters (i.e., welding current, welding speed, and flat wire electrode orientation). The macrostructural characteristics of the weld beads, namely, deposition, bead width, total bead width, reinforcement height, penetration depth, and depth of HAZ were investigated. A mapping technique was employed to measure these characteristics in various segments of the weldment zones. Results show that the use of a flat wire electrode improves the depth-to-width (D/W) ratio by 16.5 % on average compared with the D/W ratio when a regular electrode is used in GMAW. Furthermore, a fuzzy logic model was established to predict the effects of the use of a flat electrode on the weldment shape profile with varying input parameters. The predictions of the model were compared with the experimental results.

  6. Design and Fabrication of Remote Welding Equipment in a Hot-Cell

    National Research Council Canada - National Science Library

    Kim, Soosung; Kim, Kihwan; Lee, Jungwon; Koh, Jinhyun

    2013-01-01

    ... was necessary in consideration of the constraints caused by remote welding in a hot-cell [2]. The DFDF (DUPIC Fuel Development Facility) is a completely shielded cell made of heavy concrete. As the DFDF is active, direct human access to its inner cell is not possible. All the nuclear fuel fabrication processes and equipment operations, therefore, are conducted ...

  7. Spherical magnetic nanoparticles fabricated by electric explosion of wire

    Science.gov (United States)

    Kurlyandskaya, G. V.; Bhagat, S. M.; Safronov, A. P.; Beketov, I. V.; Larrañaga, A.

    2011-12-01

    We report the first use of an electrophysical method of electric explosion of wire for preparing magnetic nanoparticles of iron oxide. X-ray diffraction, transmission electron microscopy, magnetization and magnetic resonance measurements were comparatively analyzed. They indicated that the shape of magnetic nanoparticles is close to being spherical. The production order of 100g per hour by this method is advantageous when a large amount of material is needed for applications.

  8. Mechanical properties and aesthetics of FRP orthodontic wire fabricated by hot drawing.

    Science.gov (United States)

    Imai, T; Watari, F; Yamagata, S; Kobayashi, M; Nagayama, K; Toyoizumi, Y; Nakamura, S

    1998-12-01

    The FRP wires 0.5 mm in diameter with a multiple fiber structure were fabricated by drawing the fiber polymer complex at 250 degrees C for an esthetic, transparent orthodontic wire. Biocompatible CaO-P2O5-SiO2-Al2O3 (CPSA) glass fibers of 8-20 microm in diameter were oriented unidirectionally in the longitudinal direction in PMMA matrix. The mechanical properties were investigated by 3-point flexural test. The FRP wire showed sufficient strength and a very good elastic recovery after deformation. Young's modulus and the flexural load at deflection 1 mm were nearly independent of the fiber diameter and linearly increased with the fiber fraction. The dependence on fiber fraction obeys well the rule of mixture. This FRP wire could cover the range of strength corresponding to the conventional metal orthodontic wires from Ni-Ti used in the initial stage of orthodontic treatments to Co-Cr used in the final stage by changing the volume ratio of glass fibers with the same external diameter. The estheticity in external appearance was excellent. Thus the new FRP wire can satisfy both mechanical properties necessary for an orthodontic wire and enough estheticity, which was not possible for the conventional metal wire.

  9. Fabrication of Wire Mesh Heat Exchangers for Waste Heat Recovery Using Wire-Arc Spraying

    Science.gov (United States)

    Rezaey, R.; Salavati, S.; Pershin, L.; Coyle, T.; Chandra, S.; Mostaghimi, J.

    2014-04-01

    Waste heat can be recovered from hot combustion gases using water-cooled heat exchangers. Adding fins to the external surfaces of the water pipes inserted into the hot gases increases their surface area and enhances heat transfer, increasing the efficiency of heat recovery. A method of increasing the heat transfer surface area has been developed using a twin wire-arc thermal spray system to generate a dense, high-strength coating that bonds wire mesh to the outside surfaces of stainless steel pipes through which water passes. At the optimum spray distance of 150 mm, the oxide content, coating porosity, and the adhesion strength of the coating were measured to be 7%, 2%, and 24 MPa, respectively. Experiments were done in which heat exchangers were placed inside a high-temperature oven with temperature varying from 300 to 900 °C. Several different heat exchanger designs were tested to estimate the total heat transfer in each case. The efficiency of heat transfer was found to depend strongly on the quality of the bond between the wire meshes and pipes and the size of openings in the wire mesh.

  10. Spider-silk-based fabrication of nanogaps and wires

    Science.gov (United States)

    Morales, Piero; Rapone, Bruno; Caruso, Mario; Flammini, Davide

    2012-06-01

    We report on the use of spider fibers as micro- and nanostencils for the fabrication of nanogaps between ultrathin conductive electrodes, and as molds for fabrication of micro- and nanowires by deposition of evaporated gold. Atomic force microscopy (AFM) morphological characterization of the nanogaps is described, together with the measurement of the electrical behavior of both nanogaps and nanowires. Gaps as narrow as 20 nm, comparable to e-beam-fabricated gaps, with electrical resistance higher than 1013 Ω have been obtained; while conductive fibers ranging from 350 nm to 1.5 μm in diameter and resistances ranging from 50 MΩ to 100 Ω have been obtained and characterized.

  11. MICROSTRUCTURE FEATURES OF CHROME-NICKEL COATING WELDED WITH FILLER WIRE PL AN-111 WITH A 50% OVERLAP

    Directory of Open Access Journals (Sweden)

    A. G. Belik

    2017-04-01

    Full Text Available Purpose. The paper involves investigation of microstructure features of the coating welded with filler wire PL AN-111 with a 50% beads overlap. Methodology. Wear-resistant layer was formed by means of electric arc deposit welding using filler wire PL AN-111 on the plate from steel 09G2S. Deposit welding was conducted under the following parameters: welding current is of 650-750 A; arc voltage is of 30-34 V; welding speed is of 32 m/h. Microstructure was researched with application of optical microscopies “Neophot-21”, “Nikon Eclipse M200” and electron scanning microscopy JEOL JSM-6510 LV. Microhardness of structural constituentswas measuredwithtesterFM-300 (Future-Tech under loading of 10-50 g. Findings. It is shown that the overlap of the beads leads to the formation of inhomogeneous microstructure in the cross section that varies by zones from free-carbide austenite to hypereutectic microstructure with primary chromium carbides. The analysis of the microhardness of the structural constituents in various coating areas was carried out. It was found that hardness of austenite, carbide eutectic and carbides M7C3 varies in coatings in the range of 3 100-3 850 МPа, 4 100-6 800 МPа and 12 100-15 100 МPа, accordingly. Originality. Authors determined that Cr-Ni coating comprises substantially austenitic-carbide eutectic with different density and thickness of carbide fibers within eutectic colonies. Along the border “base/coating” a single-phase austenitic layer lies which turns into a layer with a hypoeutectic structure. In the heat affected zone from beads fusion austenite disintegration with the granular carbides formation was recorded. This leads to decreasing of matrix corrosion resistance due to chromium depletion. Above the zone of beads fusion, the coating has a hypereutectic structure with the presence of large primary chromium carbides. Practical value. It is shown that deposit welding with filler wire PL AN-111 with a 50

  12. Fabrication of square and round Ag/Bi(2223) wires and their ac loss behaviour

    Science.gov (United States)

    Su, X. D.; Witz, G.; Kwasnitza, K.; Flükiger, R.

    2002-08-01

    Square and round wires have been fabricated by using a combination of two-axial rolling and drawing in order to reduce the effect of field anisotropy and to confirm the decrease of ac losses predicted by calculation. Critical current measurements, as a function of magnetic field angle, confirmed that the symmetrical configuration of filaments inside the wire leads to an almost angle-insensitive behaviour of Jc(B). The Bi(2223) grains in our wires have a higher misalignment angle (around 8°) with respect to flat tapes, due to the particular wire configuration and the use of two-axial rolling. Therefore, the Jc values in our square wire are somewhat lower, 11 kA cm-2 at 77 K and zero field. AC loss measurements showed that the combination of wire geometry and twisting leads to strongly reduced ac losses in square Ag/Bi(2223) wires when compared to flat tapes: the value of 0.53 mW A-1 m-1 was measured, regardless of the field direction.

  13. Surface Modification and Nanojunction Fabrication with Molecular Wires

    Science.gov (United States)

    2016-11-02

    measurements for single-molecule studies were developed by the Taiwan team. The highlight of the current project period is the fabrication of high-performance...Platforms of conductance measurements for single-molecule studies were developed by the Taiwan team. The highlight of the current project period is...Form DD882 (the inventions disclosure form). The inventions disclosure form is submitted in a separate document. Attachments: Publication 1

  14. Copper sheath MgB{sub 2} wires fabricated by an in situ PIT method

    Energy Technology Data Exchange (ETDEWEB)

    Shimura, S.; Machi, T.; Murakami, M.; Koshizuka, N.; Mochizuki, K.; Ishikawa, I.; Shibata, N

    2004-10-01

    We investigated the applicability of Cu as sheath materials for MgB{sub 2} wires prepared by in situ PIT (powder-in-tube) method in comparison with stainless steal. Since the critical current density of MgB{sub 2} increases with TiH{sub 2} doping, we prepared TiH{sub 2} doped MgB{sub 2} Cu sheath wires 40 m in length and diameter 1.0 mm or 0.5 x 1.0 mm{sup 2} in cross section by rotary swaging, drawing, and two-axial rolling under cold working. We then annealed the samples at 600-850 deg. C for 1-2 h in Ar gas atmosphere. The critical current of TiH{sub 2} (6%) doped MgB{sub 2}/Cu short sample annealed at 650 deg. C reached 208 A (J{sub c}=230 kA/cm{sup 2}) at 4.2 K and self-field. We also fabricated several coils using these wires. The I{sub c} value was {approx}100 A at 4.2 K for a coil prepared with use of a 5 m length wire. These results suggest that it is possible to fabricate Cu sheathed MgB{sub 2} wires with good performance by using the in situ PIT method.

  15. Copper sheath MgB 2 wires fabricated by an in situ PIT method

    Science.gov (United States)

    Shimura, S.; Machi, T.; Murakami, M.; Koshizuka, N.; Mochizuki, K.; Ishikawa, I.; Shibata, N.

    2004-10-01

    We investigated the applicability of Cu as sheath materials for MgB 2 wires prepared by in situ PIT (powder-in-tube) method in comparison with stainless steal. Since the critical current density of MgB 2 increases with TiH 2 doping, we prepared TiH 2 doped MgB 2 Cu sheath wires 40 m in length and ∅ 1.0 mm or 0.5 × 1.0 mm 2 in cross section by rotary swaging, drawing, and two-axial rolling under cold working. We then annealed the samples at 600-850 °C for 1-2 h in Ar gas atmosphere. The critical current of TiH 2 (6%) doped MgB 2/Cu short sample annealed at 650 °C reached 208 A ( Jc=230 kA/cm 2) at 4.2 K and self-field. We also fabricated several coils using these wires. The Ic value was ∼100 A at 4.2 K for a coil prepared with use of a 5 m length wire. These results suggest that it is possible to fabricate Cu sheathed MgB 2 wires with good performance by using the in situ PIT method.

  16. Fabrication and Electrical Characteristics of Individual ZnO Submicron-Wire Field-Effect Transistor

    Institute of Scientific and Technical Information of China (English)

    JIANG Wei; GAO Hong; XU Ling-Ling

    2012-01-01

    Fabrication and electrical characteristics of individual ZnO submicro-wire field-effect transistors (FETs) are investigated by a simple micro-grid template method.The fabricated back-gate ZnO submicro-wire FET is characterized at room temperature in air.The gate voltage Vgs curves reveal gating effect characteristic of n-type conductivity.The field effect mobility of the ZnO submicro-wire is determined to be 7.9cm2/V.s at Vds =2 V,the capacitance and transconductance are estimated to be about 3.9fF and 15.5nS,respectively.UV sensitive property is measured using a 325-nm laser as the excitation source.Compared to the result carried in darkness,the ZnO submicro-wire FET is sensitive to UV irradiation,which indicates its potential application on UV detectors.Experimental results show that the approach introduced here allows the possibility of fabricating low-cost,reliable and flexible microelectronic devices.

  17. Effect of electromagnetic Stirring on the Element Distribution in Laser Beam Welding of Aluminium with Filler Wire

    Science.gov (United States)

    Gatzen, M.; Tang, Z.; Vollertsen, F.

    Additional external electromagnetic fields are used in laser beam welding of aluminium with silicon containing filler wire to manipulate the flow of the liquid metal due to induced volume forces and hence to modify the element distribution. Aiming for a better understanding of the fluid-dynamic processes inside the meld pool, a CFD model has been implemented to simulate the melt flow. In this paper, simulation results on the resulting element distribution of filler wire material under a coaxial magnetic field with different frequencies is compared to experimental results for the same parameters. It is shown that in both cases the concentration of alloying elements of the filler material has a spatial periodicity. From the CFD model it can be concluded that the change of the distribution of the filler material results from a modulation of the melt flow due to the periodic induced electromagnetic volume forces.

  18. Optimal Modes for the Fabrication of Aluminum Nanopowders by the Electrical Explosion of Wires

    Directory of Open Access Journals (Sweden)

    Alexei Pustovalov

    2017-01-01

    Full Text Available The paper is aimed at studying the impact of initial conditions of electrical explosion of wires on energy characteristics of the explosion and some other properties of the obtained aluminum powders. Explosion modes where the energy input into the wire has the maximal level were found. These modes are optimal for fabrication of powders with the best properties. The powders have the highest value of the specific surface of 14.5 m2/g, a narrow histogram of the particle size distribution, and a narrow distribution histogram with a high polydispersity coefficient of 0.7.

  19. Welding Technology Research of TIG Arc Hot Wire to Copper and Steel%TIG电弧热丝对铜、钢堆焊的工艺研究

    Institute of Scientific and Technical Information of China (English)

    柳燕; 姜华; 韩家强; 赵广军; 王晰

    2012-01-01

    针对某产品铜带焊接工艺,提出了一种电弧热丝方式应用于TIG堆焊铜、钢工艺的研究。电弧热丝可有效预热低电阻率的焊接材料,如铜;传统的电阻热丝只能加热具有高电阻率的焊接材料,如钢。采用电弧热丝系统,热丝电流小于50A时即可有效预热焊丝,与电阻热丝电流400A相当。在相同焊接电流下,能够大大提高焊接熔敷速度;在相同送丝速度下,降低焊接电流,大大降低焊接设备功率。同时证明2种热丝加热方式对钢基体、铜合金的影响相同,特别是对堆焊层铜合金中泛铁量的影响相当。%A kind of arc hot wire method is put forward to TIG welding copper and steel technology research for copper welding process of a product.Arc hot wire can effectively preheat welding materials with low resistivity,such as copper;while the traditional resistance hot wire can heat welding materials with high resistivity only,such as steel.Using arc hot wire system,wire can be preheated effectively when hot wire current is less than 50 A which is equivalent to resistance hot wire current 400 A.Under the same welding current,the weld speed can be greatly improved;in the same wire feed speed,the welding current can be reduced,which can greatly reduce the welding equipment power.At the same time that two kinds of heating methods have the same effect on steel matrix and copper alloy,especially the effect on the extensive iron content of copper alloy in surfacing layer.

  20. In-depth study of the mechanical properties for Fe{sub 3}Al based iron aluminide fabricated using the wire-arc additive manufacturing process

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Chen; Pan, Zengxi, E-mail: zengxi@uow.edu.au; Cuiuri, Dominic; Dong, Bosheng; Li, Huijun

    2016-07-04

    An innovative wire-arc additive manufacturing (WAAM) process is used to fabricate iron aluminide alloy in-situ, through separate feeding of pure Fe and Al wires into a molten pool that is generated by the gas tungsten arc welding (GTAW) process. This paper investigates the morphologies, chemical compositions and mechanical properties of the as-fabricated 30 at% Al iron aluminide wall components, and how these properties vary at different locations within the buildup wall. The tensile properties are also measured in different loading orientations; as epitaxial growth of large columnar grains is observed in the microstructures. Fe{sub 3}Al is the only phase detected in the middle buildup section of the wall structure, which constitutes the majority of the deposited material. The bottom section of the structure contains a dilution affected region where some acicular Fe{sub 3}AlC{sub 0.5} precipitates can be observed, induced by carbon from the steel substrate that was used for fabrication. The microhardness and chemical composition indicate relatively homogeneous material properties throughout the buildup wall. However, the tensile properties are very different in the longitudinal direction and normal directions, due to epitaxial growth of large columnar grains. In general, the results have demonstrated that the WAAM process is capable of producing full density in-situ-alloyed iron aluminide components with tensile properties that are comparable to powder metallurgy methods.

  1. Research on Welding Methods for 65Mn Spring Steel Wire%65Mn弹簧钢丝焊接方法的研究

    Institute of Scientific and Technical Information of China (English)

    郭涛; 范宇洪; 沙琳

    2012-01-01

    The welding test of 65Mn steel wire (φ0.7mm)was carried out by Argo tungsten-arc welding. The optimal welding current and process parameters of heat treatment were obtained, and the requirements of strength, elasticity and anti-fatigue were achieved.%采用钨极氩弧焊方法对φ0.7 mm的65Mn钢丝进行了焊接试验研究,获得了最佳焊接电流及热处理工艺参数,达到了强度、弹性及抗疲劳性能的要求.

  2. Rapid fabrication and packaging of AlGaN/GaN high-temperature ultraviolet photodetectors using direct wire bonding

    Science.gov (United States)

    So, Hongyun; Senesky, Debbie G.

    2016-07-01

    Cost-effective fabrication and rapid packaging of AlGaN/GaN ultraviolet (UV) photodetectors was demonstrated using direct wire bonding between aluminum wires and a GaN surface. The fabricated photodetectors showed stable dark current levels through the highly conductive 2D electron gas (2DEG), which was electrically connected to aluminum bonding wires. At room temperature, the current passing through the 2DEG rapidly increased upon exposure to UV light because of the generated electrons excited in the AlGaN/GaN layers. In addition, the devices showed consistent and reliable operation at high temperatures up to 100 °C with mechanically stable bonding wires (pull strength of 3-5.2 gram-force), supporting the use of direct wire bonding techniques to fabricate simple AlGaN/GaN sensors for UV detection within harsh environments, such as downhole and space exploration applications.

  3. Fabrication and testing of subminiature multi-sensor hot-wire probes

    Science.gov (United States)

    Ligrani, P. M.; Westphal, R. V.; Lemos, F. R.

    1989-01-01

    A method for the fabrication of hot-wire sensors measuring 0.6 micron in diameter and 200 microns in length is described. This method allows accurate control of sensing-element orientation, thus making it possible to produce multisensor probes. Test results obtained with a miniature sensor fabricated by this method, for the outer region of a turbulent boundary layer developing in a zero presure gradient were compared to measurements from a conventional-sized probe made in the same flow, demonstrating that, because of their improved spatial resolution, subminiature sensors can provide more accurate measurements in boundary layers than do the conventional probes.

  4. Survey of welding processes for field fabrication of 2 1/4 Cr-1 Mo steel pressure vessels. [128 references

    Energy Technology Data Exchange (ETDEWEB)

    Grotke, G.E.

    1980-04-01

    Any evaluation of fabrication methods for massive pressure vessels must consider several welding processes with potential for heavy-section applications. These include submerged-arc and shielded metal-arc, narrow-joint modifications of inert-gas metal-arc and inert-gas tungsten-arc processes, electroslag, and electron beam. The advantage and disadvantages of each are discussed. Electroslag welding can be dropped from consideration for joining of 2 1/4 Cr-1 Mo steel because welds made with this method do not provide the required mechanical properties in the welded and stress relieved condition. The extension of electron-beam welding to sections as thick as 4 or 8 inches (100 or 200 mm) is too recent a development to permit full evaluation. The manual shielded metal-arc and submerged-arc welding processes have both been employed, often together, for field fabrication of large vessels. They have the historical advantage of successful application but present other disadvantages that make them otherwise less attractive. The manual shielded metal-arc process can be used for all-position welding. It is however, a slow and expensive technique for joining heavy sections, requires large amounts of skilled labor that is in critically short supply, and introduces a high incidence of weld repairs. Automatic submerged-arc welding has been employed in many critical applications and for welding in the flat position is free of most of the criticism that can be leveled at the shielded metal-arc process. Specialized techniques have been developed for horizontal and vertical position welding but, used in this manner, the applications are limited and the cost advantage of the process is lost.

  5. The fabrication and characterisation of quantum dots, wires and wire net works

    CERN Document Server

    Zhang, Q

    1996-01-01

    luminescent materials probably involves pi bonded carbon. The size distributions of both kinds of the nanoclusters obtained by TEM suggest that a quantum-confined size effect can also apply to the blue PL. The strong blue emission is related with the crystallisation of the nanodots by annealing. The PL excitation dependence is explained by an increase in the conduction band density of states deep in the band, and the formation of a band tail. The work in this thesis includes two aspects as described below: 1. Freshly produced red, yellow and green emitting porous Si have been fabricated and studied by NEXAFS and EXAFS. The emission peaks are at 690, 580 and 520 nm, which almost covers the fall visible range that direct anodization can achieve. The correlation between the co-ordination numbers of the first, second and third Si neighbour shells from Fourier transform fitting of EXAFS and both emission peak energies and optical bandgaps estimated by PLE (photoluminescence excitation dependence) suggests that the...

  6. Tensile Behaviour of Welded Wire Mesh and Hexagonal Metal Mesh for Ferrocement Application

    Science.gov (United States)

    Tanawade, A. G.; Modhera, C. D.

    2017-08-01

    Tension tests were conducted on welded mesh and hexagonal Metal mesh. Welded Mesh is available in the market in different sizes. The two types are analysed viz. Ø 2.3 mm and Ø 2.7 mm welded mesh, having opening size 31.75 mm × 31.75 mm and 25.4 mm × 25.4 mm respectively. Tensile strength test was performed on samples of welded mesh in three different orientations namely 0°, 30° and 45° degrees with the loading axis and hexagonal Metal mesh of Ø 0.7 mm, having opening 19.05 × 19.05 mm. Experimental tests were conducted on samples of these meshes. The objective of this study was to investigate the behaviour of the welded mesh and hexagonal Metal mesh. The result shows that the tension load carrying capacity of welded mesh of Ø 2.7 mm of 0° orientation is good as compared to Ø2.3 mm mesh and ductility of hexagonal Metal mesh is good in behaviour.

  7. Some features of the fabrication of multilayer fiber composites by explosive welding

    Science.gov (United States)

    Kotov, V. A.; Mikhaylov, A. N.; Cabelka, D.

    1985-01-01

    The fabrication of multilayer fiber composites by explosive welding is characterized by intense plastic deformation of the matrix material as it fills the spaces between fibers and by high velocity of the collision between matrix layers due to acceleration in the channels between fibers. The plastic deformation of the matrix layers and fiber-matrix friction provide mechanical and thermal activation of the contact surfaces, which contributes to the formation of a bond. An important feature of the process is that the fiber-matrix adhesion strength can be varied over a wide range by varying the parameters of impulsive loading.

  8. Compressive and bending behavior of sandwich panels with Octet truss core fabricated from wires

    Energy Technology Data Exchange (ETDEWEB)

    Lim, Ji Hyun; Nah, Seong Jun; Kang, Ki Ju [Chonnam National Univ., Gwangju (Korea, Republic of); Koo, Man Hoe [Agency for Defense Development, Daejeon (Korea, Republic of)

    2005-03-01

    Ultra light metal structures have been studied for several years because of their superior specific stiffness, strength and potential of multi functions. Many studies have been focused on how to manufacture ultra light metal structures and optimize them. In this study, we introduced a new idea to make sandwich panels having Octet truss cores. Wires bent in a shape of triangular wave were assembled to construct an Octet truss core and it was bonded with two face sheets to be a sandwich panel. The bending and compressive strength and stiffness were estimated through elementary mechanics for the sandwich specimens with two kinds of face sheets and the results were compared with the ones measured by experiments. Some aspects of assembling and mechanical behavior were discussed compared with Kagome core fabricated from wire, which had been introduced in the authors' previous work.

  9. Susceptibility to corrosion of laser welding composite arch wire in artificial saliva of salivary amylase and pancreatic amylase.

    Science.gov (United States)

    Zhang, Chao; Liu, Jiming; Yu, Wenwen; Sun, Daqian; Sun, Xinhua

    2015-10-01

    In this study, laser-welded composite arch wire (CAW) with a copper interlayer was exposed to artificial saliva containing salivary amylase or pancreatic amylase, and the resultant corrosion behavior was studied. The purpose was to determine the mechanisms by which salivary amylase and pancreatic amylase contribute to corrosion. The effects of amylase on the electrochemical resistance of CAW were tested by potentiodynamic polarization measurements. The dissolved corrosion products were determined by ICP-OES, and the surfaces were analyzed by SEM, AFM and EDS. The results showed that both exposure to salivary amylase and pancreatic amylase significantly improved the corrosion resistance of CAW. Even isozyme could have different influences on the alloy surface. When performing in vitro research of materials to be used in oral cavity, the effect of α-amylase should be taken into account since a simple saline solution does not entirely simulate the physiological situation.

  10. Fabrication of Aluminum Tubes Filled with Aluminum Alloy Foam by Friction Welding

    Directory of Open Access Journals (Sweden)

    Yoshihiko Hangai

    2015-10-01

    Full Text Available Aluminum foam is usually used as the core of composite materials by combining it with dense materials, such as in Al foam core sandwich panels and Al-foam-filled tubes, owing to its low tensile and bending strengths. In this study, all-Al foam-filled tubes consisting of ADC12 Al-Si-Cu die-cast aluminum alloy foam and a dense A1050 commercially pure Al tube with metal bonding were fabricated by friction welding. First, it was found that the ADC12 precursor was firmly bonded throughout the inner wall of the A1050 tube without a gap between the precursor and the tube by friction welding. No deformation of the tube or foaming of the precursor was observed during the friction welding. Next, it was shown that by heat treatment of an ADC12-precursor-bonded A1050 tube, gases generated by the decomposition of the blowing agent expand the softened ADC12 to produce the ADC12 foam interior of the dense A1050 tube. A holding time during the foaming process of approximately tH = 8.5 min with a holding temperature of 948 K was found to be suitable for obtaining a sound ADC12-foam-filled A1050 tube with sufficient foaming, almost uniform pore structures over the entire specimen, and no deformation or reduction in the thickness of the tube.

  11. PTA锻焊反应器的制造%Fabrication of Forge Welding PTA Reactor

    Institute of Scientific and Technical Information of China (English)

    李艳

    2014-01-01

    The article introduces several key techniques for fabrication of large Cr-Mo steel forge welding reactor in PTA unit. The chemical composition of material should be controlled to improve the anti-tempered embrittlement ability for Cr-Mo steel; the advanced smelting process and forging technique should be used to assure the large forging quality;the cooling process of normalization for Cr-Mo steel head should be optimized to assure the material property;the reasonable welding process should be used to assure the welding quality of thick wall circumferential seam and reduce the fabrication cost;the overlay welding process should be optimized to assure the overlay welding quality in inner surface of reactor. Finally, it is very important for the Cr-Mo steel pressure vessel to use the proper heat treatment procedure.%本文对PTA装置上的大型铬钼钢锻焊反应器,在制造过程中的几个关键技术进行了介绍:控制材料的化学成分提高铬钼钢材料的抗回火脆化能力;采用先进的冶炼工艺和锻造技术保证大型锻件的质量;优化铬钼钢封头正火热处理中的冷却工艺来保证材料的性能指标;采用合理的焊接工艺,既保证了厚壁环焊缝的焊接质量,又降低了制造成本;优化堆焊工艺,保证了反应器内壁的堆焊质量;正确选择热处理规范,对铬钼钢压力容器至关重要。

  12. Control of Hydrogen Embrittlement in High Strength Steel Using Special Designed Welding Wire

    Science.gov (United States)

    2016-03-01

    Hydrogen can diffuses into steel at high temperatures ( liquid state), in amount that exceeds the solid – solubility at low temperature. – At low...the weld – Add austenite stabilizing alloy element (e.g. Ni, Cu) to promote retained austenite formation (to trap hydrogen and slowdown diffusion

  13. Metal Nanoparticle Wires Formed by an Integrated Nanomolding-Chemical Assembly Process: Fabrication and Properties

    Energy Technology Data Exchange (ETDEWEB)

    Duan, Xuexin; Park, Myoung-Hwan; Zhao, Yipeng; Berenschot, Erwin; Wang, Zheyao; Reinhoudt, David N.; Rotello, Vincent M.; Huskens, Jurriaan

    2010-12-28

    We report here the use of nanomolding in capillaries (NAMIC) coupled with dithiocarbamate (DTC) chemistry to fabricate sub-50 nm quasi-1D arrays of 3.5 nm core gold nanoparticles (Au NPs) over large areas. Owing to chemical immobilization via the DTC bond, the patterned NP systems are stable in water and organic solvents, thus allowing the surface modification of the patterned Au NP arrays through thiol chemistry and further orthogonal binding of proteins. The electrical properties of these patterned Au NP wires have also been studied. Our results show that NAMIC combined with surface chemistry is a simple but powerful tool to create metal NP arrays that can potentially be applied to fabricate nanoelectronic or biosensing devices.

  14. Experimental Investigation on the Performance of Armour Grade Q&T Steel Joints Fabricated by Flux Cored Arc Welding with Low Hydrogen Ferritic Consumables

    Institute of Scientific and Technical Information of China (English)

    G. Magudeeswaran; V. Balasubramanian; G. Madhusudhan Reddy; G. Gopalakrishnan

    2009-01-01

    Quenched and Tempered (Q&T) steels are widely used in the construction of military vehicles due to its high strength to weight ratio and high hardness. These steels are prone to hydrogen induced cracking (HIC) and softening in the heat affected zone (HAZ) after welding. The use of austenitic stainless steel (ASS) consumables to weld the above steel was the only available remedy to avoid HIC because of higher solubility for hydrogen in austenitic phase. Recent studies revealed that low hydrogen ferritic (LHF) steel consumables can also be used to weld Q&T steels, which can give very low hydrogen levels in the weld deposits and required resistance against cold cracking. Hence, in this investigation an attempt has been made to study the performance of armour grade Q&T steel joints fabricated by flux cored arc welding with LHF steel consumables. Two different consumables namely (i) austenitic stainless steel and (ii) low hydrogen ferritic steel have been used to fabricate the joints by flux cored arc welding (FCAW) process. The joints fabricated by LHF consumable exhibited superior transverse tensile properties due to the presence of ferrite microstructure in weld metal. The joints fabricated by ASS consumable showed higher impact toughness due to the presence of austenitic phase in weld metal microstructure. The HAZ softening in coarse grain heat affected zone (CGHAZ) is less in the joints fabricated using LHF consumable due to the lower heat input involved during fabrication compared to the joints fabricated using ASS consumables.

  15. Microstructural characterization of weld joints of 9Cr reduced activation ferritic martensitic steel fabricated by different joining methods

    Energy Technology Data Exchange (ETDEWEB)

    Thomas Paul, V.; Saroja, S.; Albert, S.K.; Jayakumar, T.; Rajendra Kumar, E., E-mail: vtp@igcar.gov.in

    2014-10-15

    This paper presents a detailed electron microscopy study on the microstructure of various regions of weldment fabricated by three welding methods namely tungsten inert gas welding, electron beam welding and laser beam welding in an indigenously developed 9Cr reduced activation ferritic/martensitic steel. Electron back scatter diffraction studies showed a random micro-texture in all the three welds. Microstructural changes during thermal exposures were studied and corroborated with hardness and optimized conditions for the post weld heat treatment have been identified for this steel. Hollomon–Jaffe parameter has been used to estimate the extent of tempering. The activation energy for the tempering process has been evaluated and found to be corresponding to interstitial diffusion of carbon in ferrite matrix. The type and microchemistry of secondary phases in different regions of the weldment have been identified by analytical transmission electron microscopy. - Highlights: • Comparison of microstructural parameters in TIG, electron beam and laser welds of RAFM steel • EBSD studies to illustrate the absence of preferred orientation and identification of prior austenite grain size using phase identification map • Optimization of PWHT conditions for indigenous RAFM steel • Study of kinetics of tempering and estimation of apparent activation energy of the process.

  16. Processing and fabrication of YBa2Cu3O(x)/Ag composite wires and coils

    Science.gov (United States)

    Ferrando, W. A.; Divecha, A. P.; Mansour, A. N.; Karmarkar, S. D.; Balachandran, U.; Dorris, S. E.; Dusek, J. T.; Picciolo, J. J.; Singh, J. P.; Poeppel, R. B.

    1990-11-01

    Silver was added to YBa2Cu3O(x) (123) powder by a melt technique using AgNO3 and heated to approx. 600 C to decompose the nitrate. This process yields 123 powder that is uniformly coated with Ag, as indicated by optical and scanning electron microscopy (SEM). The composite power is formed into rods (approx. 4 mm diameter) via drawing and swaging through conical converging dies. Wires of finer diameter (approx. 1 mm) and substantially greater linear uniformity were produced by slurry extrusion of the composite powder in a polymeric vehicle. Transport critical current density, J sub c, of these wires at present is about 750 A/sq cm. This value may be expected to rise due to further reduction of second phase impurities localized at grain boundaries and better understanding of the Ag/superconductor interface. The wire fabrication is described in some detail and discusses the results of microscopic analyses by scanning electron microscopy (SEM), x ray photoemission spectroscopy (XPS), and x ray diffraction (XRD).

  17. The corrosion resistance of composite arch wire laser-welded by NiTi shape memory alloy and stainless steel wires with Cu interlayer in artificial saliva with protein.

    Science.gov (United States)

    Zhang, Chao; Sun, Xinhua; Hou, Xu; Li, Hongmei; Sun, Daqian

    2013-01-01

    In this paper, the corrosion resistance of laser-welded composite arch wire (CoAW) with Cu interlayer between NiTi shape memory alloy and stainless steel wire in artificial saliva with different concentrations of protein was studied. It was found that protein addition had a significant influence on the corrosion behavior of CoAW. Low concentration of protein caused the corrosion resistance of CoAW decrease in electrochemical corrosion and immersion corrosion tests. High concentration of protein could reduce this effect.

  18. The Corrosion Resistance of Composite Arch Wire Laser-Welded By NiTi Shape Memory Alloy and Stainless Steel Wires with Cu Interlayer in Artificial Saliva with Protein

    Science.gov (United States)

    Zhang, Chao; Sun, Xinhua; Hou, Xu; Li, Hongmei; Sun, Daqian

    2013-01-01

    In this paper, the corrosion resistance of laser-welded composite arch wire (CoAW) with Cu interlayer between NiTi shape memory alloy and stainless steel wire in artificial saliva with different concentrations of protein was studied. It was found that protein addition had a significant influence on the corrosion behavior of CoAW. Low concentration of protein caused the corrosion resistance of CoAW decrease in electrochemical corrosion and immersion corrosion tests. High concentration of protein could reduce this effect. PMID:23801895

  19. Effect of Some Overlay Welding Regime With Longitudinal Magnetic Field on Hardness, Phase Composition And Welded Layer Wear By Arc Method With Flux Metal Wire

    Science.gov (United States)

    Nosov, D. G.; Peremitko, V. V.; Barashkin, M. H.

    2016-08-01

    The paper defines the range of overlay welding current, frequencies and induction of a longitudinal magnetic field that enhance the wear resistance of welded layer additing the flux. The conditions of their mutual influence on the process of structure formation are stated as well as the mathematical models linking the overlay welding current, frequency and induction of a longitudinal magnetic field with hardness, wear resistance and phase composition of the welded layer, the use of which will allow to determine the welding modes to provide the necessary properties of the weld metal.

  20. The defects and microstructure in the fusion zone of multipass laser welded joints with Inconel 52M filler wire for nuclear power plants

    Science.gov (United States)

    Li, Gang; Lu, Xiaofeng; Zhu, Xiaolei; Huang, Jian; Liu, Luwei; Wu, Yixiong

    2017-09-01

    The defects and microstructure in the fusion zone of multipass laser welded joints with Inconel 52M filler wire are investigated for nuclear power plants. Experimental results indicate that the incomplete fusion forms as the deposited metals do not completely cover the groove during multipass laser welding. The dendritic morphologies are observed on the inner surface of the porosity in the fusion zone. Many small cellular are found in the zones near the fusion boundary. With solidification preceding, cellular gradually turn into columnar dendrites and symmetrical columnar dendrites are exhibited in the weld center of the fusion zone. The fine equiaxed grains form and columnar dendrites disappear in the remelted zone of two passes. The dendrite arm spacing in the fusion zone becomes widened with increasing welding heat input. Nb-rich carbides/carbonitrides are preferentially precipitated in the fusion zone of multipass laser welded joints. In respect to high cooling rate during multipass laser welding, element segregation could be insufficient to achieve the component of Laves phase.

  1. Structure of Polymer Fibers Fabricated by Electrospinning Method Utilizing a Metal Wire Electrode in a Capillary Tube

    Science.gov (United States)

    Onozuka, Shintaro; Hoshino, Rikiya; Mizuno, Yoshinori; Shinbo, Kazunari; Ohdaira, Yasuo; Baba, Akira; Kato, Keizo; Kaneko, Futao

    We fabricated electrospun poly (vinylalcohol) (PVA) fibers using a copper wire electrode in Teflon capillary tube, and the SEM images were observed. The apparatus in this method is reasonable, and needed volume of polymer solution and distance between the electrodes can be largely reduced compared to conventional method. The wire electrode tip position in the capillary tube is also important in this method and should be close to the polymer solution surface.

  2. Welding.

    Science.gov (United States)

    Cowan, Earl; And Others

    The curriculum guide for welding instruction contains 16 units presented in six sections. Each unit is divided into the following areas, each of which is color coded: terminal objectives, specific objectives, suggested activities, and instructional materials; information sheet; transparency masters; assignment sheet; test; and test answers. The…

  3. 气保焊用药芯焊丝的发展趋势%Trends in development of flux-cored wires for gas-shielded arc welding

    Institute of Scientific and Technical Information of China (English)

    Masayuki NAGAMI; Tetsuya HASHIMOTO

    2007-01-01

    Arc welding technologies in Japan have been advanced steadily since the time when an application of covered electrodes was first examined in the shipbuilding industry about 90 years ago.The history of the arc welding technology has always been the history of the pursuit of higher "efficiency and speed" of welding processes.Welding materials,originally started with covered electrodes,have been developed into more efficient submerged arc welding materials and gas—shielded arc welding materials with which automatic welding and robotic welding can easily be conducted.The gas—shielded arc welding materials can be classified mainly into solid wires and flux—cored wires(FCWs),and of these wires,FCW has been increasing in uses year by year because of its excellent workability and efficiency.This article describes the recent trends in the development of FCWs which now hold the major position in the welding materials.A special focus is put on the FCWs for carbon steels.%90年前,日本的造船业开始使用药皮焊条.自此,日本的弧焊技术取得了长足进步.弧焊技术的历史是焊接工艺"高速度、高效率"的历史.自药皮焊条开始焊接材料已发展成为更高效的埋弧焊焊材和气保焊焊材,并能更容易地结合自动化焊接和机器人焊接.气保焊焊材主要分为实芯焊丝和药芯焊丝,药芯焊丝的应用因其出色的实用性和效率而逐年增加.介绍了药芯焊丝作为主要焊材的发展趋势,尤其是在碳钢焊接上的应用.

  4. Fabrication and superconducting properties of internal Mg diffusion processed MgB2 wires using MgB4 precursors

    Science.gov (United States)

    Xu, Da; Wang, Dongliang; Yao, Chao; Zhang, Xianping; Ma, Yanwei; Oguro, Hidetoshi; Awaji, Satoshi; Watanabe, Kazuo

    2016-10-01

    Monofilament MgB2/Nb/Monel wires were fabricated using three different MgB4 precursors by an internal Mg diffusion (IMD) process. The wire geometry and heat-treatment conditions were optimized in order to improve the critical current density (J c) of the MgB2 wire. The influences of the quality of MgB4 powders, such as the particle size and MgO impurity, on the microstructure and superconducting properties of the wires were discussed. Although there were small amounts of voids, unreacted MgB4 particles and MgO impurity existed in the superconducting layers, and the transport layer J c of the wire with the MgB4 precursor reached 3.0 × 104 A cm-2 at 4.2 K and 10 T, which was comparable to that of IMD-processed wires fabricated using boron precursors. Both the non-barrier J c and engineering J c of MgB2 wire made using a MgB4 precursor were enhanced due to the improved grain connectivity and the enlarged fill factor.

  5. Narrow groove gas tungsten arc welding of ASTM A508 Class 4 steel for improved toughness properties

    Energy Technology Data Exchange (ETDEWEB)

    Penik, M.A. Jr. [Rensselaer Polytechnic Inst., Troy, NY (United States)

    1997-04-01

    Welding of heavy section steel has traditionally used the automatic submerged arc welding (ASAW) process because of the high deposition rates achievable. However, the properties, particularly fracture toughness, of the weld are often inferior when compared to base material. This project evaluated the use of narrow groove gas tungsten arc welding (GTAW) to improve weld material properties. The welding procedures were developed for ASTM A508 Class 4 base material using a 1% Ni filler material complying to AWS Specification A.23-90-EF3-F3-N. A narrow groove joint preparation was used in conjunction with the GTAW process so competitive fabrication rates could be achieved when compared to the ASAW process. Weld procedures were developed to refine weld substructure to achieve better mechanical properties. Two heaters of weld wire were used to examine the effects of minor filler metal chemistry differences on weld mechanical properties. Extensive metallographic evaluations showed excellent weld quality with a refined microstructure. Chemical analysis of the weld metal showed minimal weld dilution by the base metal. Mechanical testing included bend and tensile tests to ensure weld quality and strength. A Charpy impact energy curve versus temperature and fracture toughness curve versus temperature were developed for each weld wire heat. Results of fracture toughness and Charpy impact testing indicated an improved transition temperature closer to that of the base material properties.

  6. Improvement of resistance to hydrogen induced cracking in electric resistance welded pipes fabricated with slit coils

    Science.gov (United States)

    Hong, Hyun Uk; Lee, Jong Bong; Choi, Ho Jin

    2009-02-01

    The optimization of electric resistance welding (ERW) conditions was studied to improve the resistance to hydrogen induced cracking (HIC) at the bondline in small diameter API X60 ERW pipes fabricated with slit coils. The results show that HIC is initiated preferentially at the elongated Si, Mn and Al-rich oxide inclusions, normally known as a penetrator on the bondline. However, no evidence was found of any centerline segregation effect. The HIC ratio increases with the fraction of penetrators at the bondline, regardless of the degrees of center segregation. Furthermore, for a satisfactory level of HIC resistance, the fraction of penetrators must be less than 0.03 % and most of the penetrators should be circular-shaped. The design of experimental (DOE) method was used to determine the optimum ERW condition for minimization of the penetrator ratio. Finally, guideline is suggested for the optimum ERW condition for achieving excellent HIC resistance.

  7. Possible fabrication techniques and welding specifications for the external cylinder of the CMS coil

    CERN Document Server

    Castoldi, M; Desirelli, Alberto; Favre, G; Losasso, M; Sequeira-Lopes-Tavares, S; Sgobba, Stefano; Tardy, T; Levesy, B; Reytier, M

    2000-01-01

    The Compact Muon Solenoid (CMS) is one of the experiments, which are being designed in the framework of the Large Hadron Collider (LHC) project at CERN. The design field of the CMS magnet is 4 T, the magnetic length is 12.5 m and the free aperture is 6 m in diameter. This is achieved with a 4 layer and 5 module superconducting Al- stabilized coil energized at a nominal current of 20 kA at 4.5 K. In the CMS coil the structural function is ensured, unlike in other existing Al-stabilized thin solenoids, both by the Al-alloy reinforced conductor and the external cylinder. The calculated stress level in the cylinder at operating conditions is particularly severe. In this paper the different possible fabrication techniques are assessed and compared and a possible welding specification for this component is given. (9 refs).

  8. Fabrication of quantum wires by in-situ ion etching and MBE overgrowth

    Science.gov (United States)

    Heyn, Ch; Klein, C.; Kramp, S.; Beyer, S.; Günther, S.; Heitmann, D.; Hansen, W.

    2001-07-01

    We fabricate GaAs quantum wires (QW) that are completely embedded in epitaxial material. Here we report about an in-vacuo fabrication process, in which an ex-situ pre-patterned GaAlAs/GaAs heterostructure is in-situ etched and subsequently transferred under ultra high vacuum conditions into the growth chamber for epitaxial overgrowth. The in-situ etching step involves a chemical assisted ion beam etching with subsequent chemical gas etching. The aim of our investigations is to optimize the in-vacuo process for the reduction of interface states between the etched and overgrown material. We have studied structural properties of such processed samples with cross-sectional scanning-electron microscopy and transmission-electron microscopy. The optical and electronic properties of overgrown QW are investigated with magneto-transport measurements and far-infrared transmission spectroscopy. Overgrown QW show in comparison to conventional QW without overgrowth clearly increased carrier densities and a reduced depletion zone at the QW side-walls. These results indicate the successful reduction of surface states and establish the potential of the suggested in-situ technique for the fabrication of quantum structures.

  9. 脉冲电流差值对双丝CO2焊影响%Research on the effect of pulse current difference on the twin - wire CO2 welding

    Institute of Scientific and Technical Information of China (English)

    李钰桢; 彭灿灿; 朱晓军; 岳海瑞; 杨锦辉; 薛家祥

    2014-01-01

    搭建由双丝数字化焊接电源系统组成的焊接工艺平台,通过大量工艺试验,全面测试所设计的双丝电源工艺性能。通过对比分析采集的电压、电流波形和焊缝,进一步确定双丝电流差值对双丝焊接效果的影响规律。实验结果得到最优电流差值范围,使双丝数字化焊接电源能有效实现双丝 CO2焊接,且焊接质量优异。%By utilizing the developed twin - wire digital welding power system,this paper established the welding technological plat-form. Then a large number of technological experiments have been carried out to fully test the designed twin - wire poer process perform-ance. through the contrast analysis the aacquisition of current,voltage waveforms and welding bram,to further determine the tein - wire current difference influence law of twin - wire weding effect. The experiment to get the best range of pulse current difference that the digital twin - wrie welding power system could achieve twin - wire CO2 welding effectively,and the welding quality is excellent.

  10. Fabrication of an infrared emitter using a generic integration platform based on wire bonding

    Science.gov (United States)

    Schröder, S.; Rödjegård, H.; Fischer, A. C.; Stemme, G.; Niklaus, F.

    2016-11-01

    This paper reports a novel approach for the fabrication of infrared (IR) emitters for non-dispersive IR gas sensing. The proposed concept enables the integration of superior resistive heater materials with microelectromechanical system structures. In this study, non-bondable filaments made of nickel chromium are attached to mechanical attachment structures using a fully automated state-of-the-art wire bonder. Formation of electrical contact between the integrated filaments and the electrical contact pattern on the substrate is performed using conventional gold stud bumping technology. The placement accuracy of the integrated filaments is evaluated using white-light interferometry, while the contact formation using stud bumping to embed the filaments is investigated using focused ion beam milled cross-sections. A proof-of-concept IR emitter has been successfully operated and heated up to {{960}\\circ}\\text{C} in continuous mode for 3 h.

  11. Roll-type photolithography for continuous fabrication of narrow bus wires

    Science.gov (United States)

    Lee, Sung Ho; Lee, Ji Hoon; Park, Cheolwoo; Kwak, Moon Kyu

    2016-11-01

    This paper presents a continuous patterning method to enhance the productivity of metallic microstructure fabrication. The minimum exposure time and the optimum ultraviolet (UV) intensity were determined for the photoresist (PR) to develop micro PR patterns in continuous roll-type photolithography. To confirm the efficiency of continuous roll-type photolithography, wet etching was performed instead of dry etching as a post-lithography process. Parametric study results showed that the minimum exposure time required for sufficient PR reaction during continuous roll-type photolithography was 0.2 s under 1000 mW cm‑2 of UV intensity. This study demonstrated roll-type photolithography and determined the highest production speed for continuous roll-type photolithography to be 24 mm s‑1. Continuous photolithography and wet etching were employed to produce narrow copper bus wires for a bezel-less display panel, indicating the practical applications of continuous roll-type photolithography.

  12. Interface morphology and mechanical properties of Al-Cu-Al laminated composites fabricated by explosive welding and subsequent rolling process

    Science.gov (United States)

    Hoseini-Athar, M. M.; Tolaminejad, B.

    2016-07-01

    Explosive welding is a well-known solid state method for joining similar and dissimilar materials. In the present study, tri-layered Al-Cu-Al laminated composites with different interface morphologies were fabricated by explosive welding and subsequent rolling. Effects of explosive ratio and rolling thickness reduction on the morphology of interface and mechanical properties were evaluated through optical/scanning electron microscopy, micro-hardness, tensile and tensile-shear tests. Results showed that by increasing the thickness reduction, bonding strength of specimens including straight and wavy interfaces increases. However, bonding strength of the specimens with melted layer interface decreases up to a threshold thickness reduction, then rapidly increases by raising the reduction. Hardness Values of welded specimens were higher than those of original material especially near the interface and a more uniform hardness profile was obtained after rolling process.

  13. Development of sensor augmented robotic weld systems for aerospace propulsion system fabrication

    Science.gov (United States)

    Jones, C. S.; Gangl, K. J.

    1986-01-01

    In order to meet stringent performance goals for power and reuseability, the Space Shuttle Main Engine was designed with many complex, difficult welded joints that provide maximum strength and minimum weight. To this end, the SSME requires 370 meters of welded joints. Automation of some welds has improved welding productivity significantly over manual welding. Application has previously been limited by accessibility constraints, requirements for complex process control, low production volumes, high part variability, and stringent quality requirements. Development of robots for welding in this application requires that a unique set of constraints be addressed. This paper shows how robotic welding can enhance production of aerospace components by addressing their specific requirements. A development program at the Marshall Space Flight Center combining industrial robots with state-of-the-art sensor systems and computer simulation is providing technology for the automation of welds in Space Shuttle Main Engine production.

  14. Effect of welding parameters of Gas Metal Arc welding on weld bead geometry: A Review

    Directory of Open Access Journals (Sweden)

    Pushp Kumar Baghel

    2012-07-01

    Full Text Available Weld quality comprises bead geometry and its microstructure, which influence the mechanical properties of the weld. This brief review illustrates the effect of pulse parameters on weld quality. The responsefactors, namely bead penetration, weld width, reinforcement height, weld penetration shape factor and weld reinforcement form factor as affected by arc voltage, wire feed rate, welding speed, gas flow rate and nozzle-toplate distance has also been analysed

  15. Development of automated welding process for field fabrication of thick walled pressure vessels. Fourth quarter technical progress report for period ending September 30, 1979

    Energy Technology Data Exchange (ETDEWEB)

    None

    1979-01-01

    Progress in developing an automated welding process for the field fabrication of thick walled pressure vessels is reported. Plans for the demonstration facility, for nondestructive testing, and for the procurement of materials are discussed. (LCL)

  16. Effect of Welding Wire Composition on Microstructure and Mechanical Properties of Welded Joint of Dissimilar Armour Al Alloy%焊丝成分对异种装甲铝合金焊接接头组织与性能的影响

    Institute of Scientific and Technical Information of China (English)

    刘文辉; 黄浩; 周凡; 胡忠举; 欧璇

    2013-01-01

    The 2519A and 7A52 aluminum alloy plates were welded using ER5356 and ER2319 welding wire by MIG welding,and the mechanical properties and microstructure of the welded joints were studied.The results show that the weldability of the 2519A/7A52 aluminum alloy plates with ER2319 welding wire is better than that with ER5356 welding wire,and the microstructure of the weld metal are more fine with ER2319 welding wire than that with ER5356.ER2319 contains a little Ti and Zr which formed Al3Ti and Al3Zr that provide the heterogeneous nucleation sites for α (Al) in the welding pool,which can result in refining grains of the weld metal.Then,the tensile strength and the elongation of the welded joint increase.%采用ER5356及ER2319焊丝对2519A和7A52铝合金异型板进行脉冲MIG焊,并对焊接接头的力学性能和焊缝组织进行了分析.结果表明:用ER2319焊丝焊接的接头力学性能高于ER5356,ER2319焊丝细化了焊缝区的组织,其强度比采用ER5356焊丝焊接的提高了13.3%,伸长率提高了39.3%.ER2319焊丝中的微量元素Ti和Zr在焊缝中形成Al3Ti和Al3Zr,促进α(Al)非均匀形核是提高接头强度和塑性的重要原因.

  17. Mathematical Model of Quasi-state Temperature Distribution of Hot-Wire during Hot-Wire TIG Welding Process%热丝TIG焊热丝准稳态温度场的解析模型

    Institute of Scientific and Technical Information of China (English)

    赵福海; 华学明; 叶欣舢; 吴毅雄

    2012-01-01

    Based on the law of the conservation of energy and Fouriers law, the mathematical models re-spectively considering the effect of resistance heat and the heat transferred through the weld pool on the hot-wire temperature distribution were developed. And then based on the superposition principle the math- ematical model of quasi-state temperature distribution of ,hot-wire heated by resistance energy was devel- oped. The accuracy of the mathematical model was validated by comparing the result of calculating from the mathematical model with the experimental result from the literature. The impact of current density, wire feeding speed, wire extension on temperature distribution of hot-wire was elaborately discussed. The results show that the mathematical model has high accuracy to effectively analyze the process of wire heat-ed by resistance energy. The larger the current density or wire extension is, the higher the temperature in different positions on the wire extension is, however, the bigger the wire feeding speed is, the higher the pre-heating temperature is. In some certain cases, the matching relations among current density, wire feeding speed and wire extension can be concluded.%基于能量守恒和傅里叶定律,建立了电阻加热和熔池传热对热丝温度分布影响的数学模型;基于叠加原理建立了电阻加热热丝钨极惰性气体(TIG)焊热丝准稳态温度分布的数学解析模型,并验证了其计算结果;讨论了热丝电流密度、送丝速度以及焊丝干伸长等因素对焊丝温度分布的影响规律.结果表明:该数学模型具有很高的精确性,可用于热丝加热过程的分析.焊丝电流密度越大,焊丝各位置温度越高;送丝速度越大,焊丝各点的温度越低;焊丝干伸长越大,焊丝端部的预热温度越高.得到了一定条件下焊丝电流密度、送丝速度和焊丝干伸长三者之间的数值匹配关系.

  18. Design, Fabrication and Testing of Fixture for Implementation of a New Approach to Incorporate Tool tilting in Friction Stir Welding

    Directory of Open Access Journals (Sweden)

    Awang Mokhtar

    2014-07-01

    Full Text Available Friction Stir Welding (FSW is solid-state process for joining materials by using frictional heat generated due to rotating tool along the weld line. Since its invention about two decades ago, wide spread use of FSW is still restricted due to very expensive purpose built FSW machines available in the market. As an alternative, a milling machine can be used to carry out the FSW depending on the capabilities of the machine. In cases where milling machines have a fixed head, limitation of zero degree tool tilt angle results in substantial defects (e.g. tunnel defect in weldments. The objective of this study is to design and fabricate an adjustable-angle fixture to incorporate tool tilting in a CNC milling machine with fixed spindle head. The testing of the fabricated fixture is then carried out by running the FSW experiments at different tilt angles.

  19. Crack repair welding by CMT brazing using low melting point filler wire for long-term used steam turbine cases of Cr-Mo-V cast steels

    Energy Technology Data Exchange (ETDEWEB)

    Kadoi, Kota, E-mail: kadoi@hiroshima-u.ac.jp [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Murakami, Aoi; Shinozaki, Kenji; Yamamoto, Motomichi [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Matsumura, Hideo [Chugoku Electric Power Co., 3-9-1 Kagamiyama, Higashi-Hiroshima 739-0046 (Japan)

    2016-06-01

    Surface melting by gas tungsten arc (GTA) welding and overlaying by cold metal transfer (CMT) brazing using low melting point filler wire were investigated to develop a repair process for cracks in worn cast steel of steam turbine cases. Cr-Mo-V cast steel, operated for 188,500 h at 566 °C, was used as the base material. Silver and gold brazing filler wires were used as overlaying materials to decrease the heat input into the base metal and the peak temperature during the welding thermal cycle. Microstructural analysis revealed that the worn cast steel test samples contained ferrite phases with intragranular precipitates of Cr{sub 7}C{sub 3}, Mo{sub 2}C, and CrSi{sub 2} and grain boundary precipitates of Cr{sub 23}C{sub 6} and Mo{sub 2}C. CMT brazing using low melting point filler wire was found to decrease the heat input and peak temperature during the thermal cycle of the process compared with those during GTA surface melting. Thus, the process helped to inhibit the formation of hardened phases such as intermetallics and martensite in the heat affected zone (HAZ). Additionally, in the case of CMT brazing using BAg-8, the change in the hardness of the HAZ was negligible even though other processes such as GTA surface melting cause significant changes. The creep-fatigue properties of weldments produced by CMT brazing with BAg-8 were the highest, and nearly the same as those of the base metal owing to the prevention of hardened phase formation. The number of fracture cycles using GTA surface melting and CMT brazing with BAu-4 was also quite small. Therefore, CMT brazing using low melting point filler wire such as BAg-8 is a promising candidate method for repairing steam turbine cases. However, it is necessary to take alloy segregation during turbine operation into account to design a suitable filler wire for practical use.

  20. A comparison of tensile weld strength and microstructural changes in four arch wires, before and after immersion in 1.23% acidulated phosphate fluoride solution: An in-vitro study

    Directory of Open Access Journals (Sweden)

    Shantanu Tela

    2013-01-01

    Full Text Available Objectives: The objective of this study is to evaluate and to compare the tensile weld strengths and microstructural changes in four archwires namely beta titanium, stainless steel (SS, blue elgiloy and timolium before and after immersion in 1.23% acidulated phosphate fluoride (APF solution. Materials and Methods: The mean tensile weld strength of a weld joint of four arch wires were compared pre-fluoride (Group 1 with post fluoride (Group 2 and the microstructural characteristics of weld joints were evaluated under an optical microscope. Results: The mean tensile weld strength for beta titanium was 445.64 N/mm 2 , blue elgiloy was 363.26 N/mm 2 , SS was 358.30 N/mm 2 and timolium was 308.62 N/mm 2 . After immersion in fluoride the mean tensile strength for beta titanium was 427.16 N/mm 2 , blue elgiloy was 359.86 N/mm 2 , SS is 349.44 N/mm 2 and timolium is 294.86 N/mm 2 . After immersion in fluoride, the beta titanium and SS had a smooth fusion at the center of weld assembly with characteristic nugget formation. The beta titanium weld assembly had greater tensile weld strength than other welded assemblies. Blue elgiloy ranked second, whereas SS and timolium were third and fourth respectively. Conclusion: The wires in descending order of their mean tensile weld strength, on evaluation of their weld joints were found to be: Beta titanium > blue elgiloy > SS > timolium. The reduction in tensile weld strength was statistically insignificant for all the archwires after exposure to 1.23% APF at 37°C for 90 min.

  1. Fabrication of a microresonator-fiber assembly maintaining a high-quality factor by CO2 laser welding

    CERN Document Server

    Fang, Zhiwei; Wang, Min; Liu, Zhengming; Yao, Jinping; Qiao, Lingling; Cheng, Ya

    2015-01-01

    We demonstrate fabrication of a microtoroid resonator of a high-quality (high-Q) factor using femtosecond laser three-dimensional (3D) micromachining. A fiber taper is reliably assembled to the microtoroid using CO2 laser welding. Specifically, we achieve a high Q-factor of 2.12*10^6 in the microresonator-fiber assembly by optimizing the contact position between the fiber taper and the microtoroid.

  2. Effect of Small Variation in the Composition of Plates and Weld Filler Wires on the General Corrosion Rate of Ni-Cr-Mo Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Fix, D V; Estill, J C; Rebak, R B

    2005-02-05

    The ASTM standard B 575 provides the requirements for the chemical composition of Nickel-Chromium-Molybdenum (Ni-Cr-Mo) alloys such as Alloy 22 (N06022) and Alloy 686 (N06686). The compositions of each element are given in a range. For example, the content of Mo is specified from 12.5 to 14.5 weight percent for Alloy 22 and from 15.0 to 17.0 weight percent for Alloy 686. It was important to determine how the corrosion rate of welded plates of Alloy 22 using Alloy 686 weld filler metal would change if heats of these alloys were prepared using several variations in the composition of the elements even though still in the range specified in B 575. All the material used in this report were especially prepared at Allegheny Ludlum Co. Seven heats of plate were welded with seven heats of wire. Immersion corrosion tests were conducted in a boiling solution of sulfuric acid plus ferric sulfate (ASTM G 28 A) using both as-welded (ASW) coupons and solution heat-treated (SHT) coupons. Results show that the corrosion rate was not affected by the chemistry of the materials within the range of the standards.

  3. 合金焊丝退火工艺的改进%Improvement of Annealing Process for Alloy Welding Wire

    Institute of Scientific and Technical Information of China (English)

    罗昌森

    2009-01-01

    ER110S, a kind of low-carbon steel welding wire alloy, which is processed by a traditional annealing, is often broken for the work-hardening in the follow-up drawing process. Through the microstructure analysis of metal, raw materials after annealing have a large number of hainitic microstructure without continual distribution and carbide with dispersion distribution; by the application of DSC to re-determine the phase-change temperature of materials at Ac_1, Ac_3, through the testing of fully annealing process and re-crystallization annealing process, under the condition of keeping 700 ℃ for about 15 hours and with the furnace cooled to 300 ℃, released air-cooled, the re-crystallization annealing process is able to meet the performance requirements of the mechanical properties of drawing processing.%传统工艺退火处理后的合金低碳钢焊丝ER110S,在后续的拉拔加工中,加工硬化导致经常断丝;金相分析发现,退火后的原材料组织中存在大量不连续分布的贝氏体组织和弥散分布的碳化物.应用DSC分析重新确定该材料的相变温度点Ac_1、Ac_3,通过完全退火和再结晶退火工艺实验,得出700℃保温15h、随炉冷却到300℃出炉空冷的再结晶退火工艺.能够满足焊丝拉拔加工的力学性能要求.

  4. Lunar Module Wiring Design Considerations and Failure Modes

    Science.gov (United States)

    Interbartolo, Michael

    2009-01-01

    This slide presentation reviews the considerations for the design of wiring for the Lunar Module. Included are a review of the choice of conductors and insulations, the wire splicing (i.e., crimping, and soldering), the wire connectors, and the fabrication of the wire harnesses. The problems in fabrication include the wires being the wrong length, the damage due to the sharp edges, the requried use of temproary protective covers and inadequate training. The problems in the wire harness installation include damge from sharp eges, work on adjacent harnesses, connector damage, and breaking wires. Engineering suggestions from the Apollo-era in reference to the conductors that are reviewed include: the use of plated conductors, and the use of alloys for stronger wiring. In refernce to insulation, the suggestions from Apollo era include the use of polymer tape-wrap wire insulation due to the light weight, however, other types of modern insulation might be more cost-effective. In reference to wire splices and terminal boards the suggestions from the Apollo Era include the use of crimp splices as superior to solder splices, joining multiple wire to a common point using modular plug-ins might be more reliable, but are heavier than crimp splicing. For connectors, the lessons from the Apollo era indicate that a rear environmental seal that does not require additional potting is preferred, and pins should be crimped or welded to the incoming wires and be removable from the rear of the connector.

  5. Susceptibility to environmentally induced cracking of laser-welded NiTi wires in Hanks’ solution at open-circuit potential

    OpenAIRE

    Chan, Chi Wai; Man, H. C.; Yue, T. M.

    2012-01-01

    In the present study the tensile and super-elastic behaviours of laser-welded NiTi wires in Hanks’ solution at open-circuit potential (OCP) were investigated using tensile and cyclic slow-strain-rate tests (SSRT). In comparison with NiTi weldment tested in oil (non-corrosive environment), the weldment in Hanks’ solution suffered from obvious degradation in the tensile properties as evidenced by lower tensile strength, reduced maximum elongation, and a brittle fracture mode. Moreover, a larger...

  6. Effect of composition of Al-Si welding wires on welded joint characteristics of copper and aluminum by CMT welding%铝硅焊丝成分对铜铝异种金属CMT焊接接头特征的影响

    Institute of Scientific and Technical Information of China (English)

    孟凡玲; 吕曜晨; 武小娟; 孙焕焕

    2016-01-01

    采用冷金属过渡(CMT)焊对异种金属T2和1060Al进行焊接,选用S301、ER4043、ER4047 3种焊丝作为填充材料,研究在适当工艺参数下,焊丝成分对焊接接头组织、相组成、界面化合物形态及硬度的影响.结果表明:3种焊丝焊接的接头均由焊缝区、结合区、熔合区组成,且靠Cu侧的焊缝结合区均生成了较厚的界面化合物层.结合区的组织主要为(α-Al+ CuAl2)共晶和CuAl2金属间化合物相,当采用含Si量12.0%的ER4047焊接时结合区还析出了块状Si.焊丝中添加Si元素,抑制了靠Cu侧焊缝区界面化合物生长,并改变了化合物形态.同时,界面化合物生成,也导致3种焊缝均在靠Cu侧出现显微硬度的高峰区.%Cold metal transfer (CMT) welding was employed to weld the dissimilar metallic sheets of T2 and 1060 aluminum.S301,ER4043 and ER4047 welding wires were used as filler materials,respectively.The effects of composition of Al-Si welding wires on the characteristics of Cu-Al welded joints obtained by using suitable CMT welding parameters were studied.The results show that the three welded joints are composed of weld zone,bonding zone,fusion zone,and the thick interface compounds are generated at the bonding zone near the copper sheets.The microstructure of the three bonding zones is mainly (α-Al + CuAl2) eutectic and CuAl2 intermetallics.Moreover,the massive Si phases are found at the bonding zones of the welded joint that produced by using ER4047 welding wire with 12.0% Si.These results indicate that Si element in the welding wires can restrain the growth of the interface compounds in the weld near the copper sheet,and the morphology of the compounds also can be changed by Si element as changing their contents in welding wires.The microhardness peak zones are formed in the copper side of the joint interface because of these interface compounds.

  7. Influence of heat input on weld bead geometry using duplex stainless steel wire electrode on low alloy steel specimens

    OpenAIRE

    Ajit Mondal; Manas Kumar Saha; Ritesh Hazra; Santanu Das

    2016-01-01

    Gas metal arc welding cladding becomes a popular surfacing technique in many modern industries as it enhances effectively corrosion resistance property and wear resistance property of structural members. Quality of weld cladding may be enhanced by controlling process parameters. If bead formation is found acceptable, cladding is also expected to be good. Weld bead characteristics are often assessed by bead geometry, and it is mainly influenced by heat input. In this paper, duplex stainless st...

  8. Iron oxide nanoparticles fabricated by electric explosion of wire: focus on magnetic nanofluids

    Science.gov (United States)

    Beketov, I. V.; Safronov, A. P.; Medvedev, A. I.; Alonso, J.; Kurlyandskaya, G. V.; Bhagat, S. M.

    2012-06-01

    Nanoparticles of iron oxides (MNPs) were prepared using the electric explosion of wire technique (EEW). The main focus was on the fabrication of de-aggregated spherical nanoparticles with a narrow size distribution. According to XRD the major crystalline phase was magnetite with an average diameter of MNPs, depending on the fraction. Further separation of air-dry EEW nanoparticles was performed in aqueous suspensions. In order to provide the stability of magnetite suspension in water, we found the optimum concentration of the electrostatic stabilizer (sodium citrate and optimum pH level) based on zeta-potential measurements. The stable suspensions still contained a substantial fraction of aggregates which were disintegrated by the excessive ultrasound treatment. The separation of the large particles out of the suspension was performed by centrifuging. The structural features, magnetic properties and microwave absorption of MNPs and their aqueous solutions confirm that we were able to obtain an ensemble in which the magnetic contributions come from the spherical MNPs. The particle size distribution in fractionated samples was narrow and they showed a similar behaviour to that expected of the superparamagnetic ensemble. Maximum obtained concentration was as high as 5 % of magnetic material (by weight). Designed assembly of de-aggregated nanoparticles is an example of on-purpose developed magnetic nanofluid.

  9. Iron oxide nanoparticles fabricated by electric explosion of wire: focus on magnetic nanofluids

    Directory of Open Access Journals (Sweden)

    I. V. Beketov

    2012-06-01

    Full Text Available Nanoparticles of iron oxides (MNPs were prepared using the electric explosion of wire technique (EEW. The main focus was on the fabrication of de-aggregated spherical nanoparticles with a narrow size distribution. According to XRD the major crystalline phase was magnetite with an average diameter of MNPs, depending on the fraction. Further separation of air-dry EEW nanoparticles was performed in aqueous suspensions. In order to provide the stability of magnetite suspension in water, we found the optimum concentration of the electrostatic stabilizer (sodium citrate and optimum pH level based on zeta-potential measurements. The stable suspensions still contained a substantial fraction of aggregates which were disintegrated by the excessive ultrasound treatment. The separation of the large particles out of the suspension was performed by centrifuging. The structural features, magnetic properties and microwave absorption of MNPs and their aqueous solutions confirm that we were able to obtain an ensemble in which the magnetic contributions come from the spherical MNPs. The particle size distribution in fractionated samples was narrow and they showed a similar behaviour to that expected of the superparamagnetic ensemble. Maximum obtained concentration was as high as 5 % of magnetic material (by weight. Designed assembly of de-aggregated nanoparticles is an example of on-purpose developed magnetic nanofluid.

  10. Electrochemical properties of Sn/C nanoparticles fabricated by redox treatment and pulsed wire evaporation method

    Science.gov (United States)

    Song, Ju-Seok; Cho, Gyu-Bong; Ahn, Jou-Hyeon; Cho, Kwon-Koo

    2017-09-01

    Tin (Sn) based anode materials are the most promising anode materials for lithium-ion batteries due to their high theoretical capacity corresponding to the formation of Li4.4Sn composition (Li4.4Sn, 994 mAh/g). However, the applications of tin based anodes to lithium-ion battery system are generally limited by a large volume change (>260%) during lithiation and delithiation cycle, which causes pulverize and poor cycling stability. In order to overcome this shortcoming, we fabricate a Sn/C nanoparticle with a yolk-shell structure (Sn/void/C) by using pulsed wire evaporation process and oxidation/reduction heat treatment. Sn nanoparticles are encapsulated by a conductive carbon layer with structural buffer that leaves enough room for expansion and contraction during lithium insertion/desertion. We expect that the yolk-shell structure has the ability to accommodate the volume changes of tin and leading to an improved cycle performance. The Sn/Void/C anode with yolk-shell structure shows a high specific capacity of 760 mAh/g after 50 cycles.

  11. Fabrication and characterization of iron pnictide wires and bulk materials through the powder-in-tube method

    Energy Technology Data Exchange (ETDEWEB)

    Ma Yanwei, E-mail: ywma@mail.iee.ac.c [Key Laboratory of Applied Superconductivity, Institute of Electrical Engineering, Chinese Academy of Sciences, P.O. Box 2703, Beijing 100190 (China); Gao Zhaoshun; Qi Yanpeng; Zhang Xianping; Wang Lei; Zhang Zhiyu; Wang Dongliang [Key Laboratory of Applied Superconductivity, Institute of Electrical Engineering, Chinese Academy of Sciences, P.O. Box 2703, Beijing 100190 (China)

    2009-05-01

    The recent discovery of superconductivity in the iron-based superconductors with very high upper critical fields presents a new possibility for practical applications, but fabricating fine-wire is a challenge because of mechanically hard and brittle powders and the toxicity and volatility of arsenic. In this paper, we report the synthesis and the physical characterization of iron pnictide wires and bulks prepared by the powder-in-tube method (PIT). A new class of high-T{sub c} iron pnictide composite wires, such as LaFeAsO{sub 1-x}F{sub x}, SmFeAsO{sub 1-x}F{sub x} and Sr{sub 1-x}K{sub x}FeAs, has been fabricated by the in situ PIT technique using Fe, Ta and Nb tubes. Microscopy and X-ray analysis show that the superconducting core is continuous, and retains phase composition after wire drawing and heat treatment. Furthermore, the wires exhibit a very weak J{sub c}-field dependence behavior even at high temperatures. The upper critical field H{sub c2}(0) value can exceed 100 T, surpassing those of MgB{sub 2} and all the low temperature superconductors and indicating a strong potential for applications requiring very high field. These results demonstrate the feasibility of producing superconducting pnictide composite wire. We also applied the one-step PIT method to synthesize the iron-based bulks, due to its convenience and safety. In fact, by using this technique, we have successfully discovered superconductivity at 35 K and 15 K in Eu{sub 0.7}Na{sub 0.3}Fe{sub 2}As{sub 2} and SmCoFeAsO compounds, respectively. These clearly suggest that the one-step PIT technique is unique and versatile and hence can be tailored easily for other rare earth derivatives of novel iron-based superconductors.

  12. Fabrication and characterization of iron pnictide wires and bulk materials through the powder-in-tube method

    Science.gov (United States)

    Ma, Yanwei; Gao, Zhaoshun; Qi, Yanpeng; Zhang, Xianping; Wang, Lei; Zhang, Zhiyu; Wang, Dongliang

    2009-05-01

    The recent discovery of superconductivity in the iron-based superconductors with very high upper critical fields presents a new possibility for practical applications, but fabricating fine-wire is a challenge because of mechanically hard and brittle powders and the toxicity and volatility of arsenic. In this paper, we report the synthesis and the physical characterization of iron pnictide wires and bulks prepared by the powder-in-tube method (PIT). A new class of high- Tc iron pnictide composite wires, such as LaFeAsO 1-xF x, SmFeAsO 1-xF x and Sr 1-xK xFeAs, has been fabricated by the in situ PIT technique using Fe, Ta and Nb tubes. Microscopy and X-ray analysis show that the superconducting core is continuous, and retains phase composition after wire drawing and heat treatment. Furthermore, the wires exhibit a very weak Jc-field dependence behavior even at high temperatures. The upper critical field Hc2(0) value can exceed 100 T, surpassing those of MgB 2 and all the low temperature superconductors and indicating a strong potential for applications requiring very high field. These results demonstrate the feasibility of producing superconducting pnictide composite wire. We also applied the one-step PIT method to synthesize the iron-based bulks, due to its convenience and safety. In fact, by using this technique, we have successfully discovered superconductivity at 35 K and 15 K in Eu 0.7Na 0.3Fe 2As 2 and SmCoFeAsO compounds, respectively. These clearly suggest that the one-step PIT technique is unique and versatile and hence can be tailored easily for other rare earth derivatives of novel iron-based superconductors.

  13. Characterization on strength and toughness of welded joint for Q550 steel

    Indian Academy of Sciences (India)

    Jiang Qinglei; Li Yajiang; Wang Juan; Zhang Lei

    2011-02-01

    Q550 high strength steel was welded using gas shielded arc welding and three different welding wires without pre- or post-heat treatments. The paper investigates the influence of welding wire on the microstructure, tensile strength and impact toughness of Q550 steel weld joints. Results showed that the microstructure of the weld metal of joints produced using ER50-6 wire was a mixture of acicular ferrite and grain boundary ferrite including pro-eutectoid ferrite and ferrite side plate. Acicular ferrite was mainly obtained in the weld metal of the joints produced using MK.G60-1 wire. Pro-eutectoid ferrite was present along the boundary of prior austenite. Crack initiation occurred easily at pro-eutectoid ferrite when the joint was subjected to tensile. Tensile strength and impact toughness were promoted with increasing acicular ferrite. Tensile strength of the joint fabricated using MK.G60-1 wire was close to that of base metal. And tensile samples fractured at location of the fusion zone, which had lower toughness and thus became the weak region in the joint. Impact absorbing energy was the highest in the heat affected zone. Fibrous region in fracture surfaces of impact specimens was characterized as transgranular fracture with the mechanism of micro-void coalescence. Acicular ferrite microstructure region corresponded to relatively large dimples while boundary ferrite microstructure corresponded to small dimples.

  14. Fabrication of Chemically Doped, High Upper Critical Field Magnesium Diboride Superconducting Wires

    Energy Technology Data Exchange (ETDEWEB)

    Marzik, James, V.

    2005-10-13

    Controlled chemical doping of magnesium diboride (MgB2) has been shown to substantially improve its superconducting properties to the levels required for high field magnets, but the doping is difficult to accomplish through the usual route of solid state reaction and diffusion. Further, superconducting cables of MgB2 are difficult to fabricate because of the friable nature of the material. In this Phase I STTR project, doped and undoped boron fibers were made by chemical vapor deposition (CVD). Several >100m long batches of doped and undoped fiber were made by CVD codeposition of boron plus dopants. Bundles of these fibers infiltrated with liquid magnesium and subsequently converted to MgB2 to form Mg-MgB2 metal matrix composites. In a parallel path, doped boron nano-sized powder was produced by a plasma synthesis technique, reacted with magnesium to produce doped MgB2 superconducting ceramic bodies. The doped powder was also fabricated into superconducting wires several meters long. The doped boron fibers and powders made in this program were fabricated into fiber-metal composites and powder-metal composites by a liquid metal infiltration technique. The kinetics of the reaction between boron fiber and magnesium metal was investigated in fiber-metal composites. It was found that the presence of dopants had significantly slowed the reaction between magnesium and boron. The superconducting properties were measured for MgB2 fibers and MgB2 powders made by liquid metal infiltration. Properties of MgB2 products (Jc, Hc2) from Phase I are among the highest reported to date for MgB2 bulk superconductors. Chemically doped MgB2 superconducting magnets can perform at least as well as NbTi and NbSn3 in high magnetic fields and still offer an improvement over the latter two in terms of operating temperature. These characteristics make doped MgB2 an effective material for high magnetic field applications, such as magnetic confined fusion, and medical MRI devices. Developing

  15. Sensors for composite niobium-titanium and copper wires; Sensoren fuer Verbunddraehte aus Niob-Titan und Kupfer

    Energy Technology Data Exchange (ETDEWEB)

    Kreutzbruck, Marc; Pohl, Rainer; Sickert, Roland; Maierhofer, Christiane; Brackrock, Daniel [BAM Bundesanstalt fuer Materialforschung und -pruefung, Berlin (Germany); Bauer, Philipp [Technische Univ., Muenchen (Germany); Caspers, Fritz; Heck, Simon; Mueller, Frank; Scheuerlein, Christian [European Organization for Nuclear Research (CERN), Geneva (Switzerland)

    2014-11-01

    The CERN large hadron collider (LHC) is the worldwide largest particle accelerator. Using superconducting coils the magnetic fields are produced that keep the particles in their orbit. The used electric conductors are composite wires fabricated from niobium-titanium and copper. The wires are joined by ultrasonic welding. A deficient welding could induce the heating of the contact with the consequence of superconductivity breakdown. The BAM Institute has performed experiments on the testability of these welds at ambient temperatures. An eddy current sensor was developed for manual testing. The sensor prototype is tested at CERN.

  16. Enhancement of photoluminescence from n-type tensile-strained GeSn wires on an insulator fabricated by lateral liquid-phase epitaxy

    Science.gov (United States)

    Shimura, Takayoshi; Matsue, Masahiro; Tominaga, Kohei; Kajimura, Keiko; Amamoto, Takashi; Hosoi, Takuji; Watanabe, Heiji

    2015-11-01

    We investigated the optical properties of undoped and n-type GeSn wires fabricated by a lateral liquid-phase epitaxial method. The Sn concentration was approximately 0.5% in the region from the seed to near the wire end. Moreover, the Sn concentration increased to 6% at the wire end, whereas Si diffusion from the seed was enhanced and extended to 200 μm from the seed. Tensile strain gradually decreased from 0.5% close the seed to 0.25% at the wire end. The photoluminescence (PL) peak was red-shifted by Sn incorporation into the Ge wires, and a PL peak at 0.66 eV was observed from the wire end. Upon n-type doping, the PL intensity of the GeSn layers was significantly enhanced to approximately 10 times higher than that of the undoped GeSn wires.

  17. Side-welded fast response sheathed thermocouple

    Science.gov (United States)

    Carr, K.R.

    A method of fabricating the measuring junction of a grounded-junction sheathed thermocouple to obtain fast time response and good thermal cycling performance is provided. Slots are tooled or machined into the sheath wall at the measuring junction, the thermocouple wires are laser-welded into the slots. A thin metal closure cap is then laser-welded over the end of the sheath. Compared to a conventional grounded-junction thermocouple, the response time is 4 to 5 times faster and the thermal shock and cycling capabilities are substantially improved.

  18. Design and fabrication of a 30 T superconducting solenoid using overpressure processed Bi2212 round wire

    Energy Technology Data Exchange (ETDEWEB)

    Flanagan, Gene [Muons, Inc., Batavia, IL (United States); Johnson, Rolland [Muons, Inc., Batavia, IL (United States)

    2016-02-18

    High field superconducting magnets are used in particle colliders, fusion energy devices, and spectrometers for medical imaging and advanced materials research. Magnets capable of generating fields of 20-30 T are needed by future accelerator facilities. A 20-30 T magnet will require the use of high-temperature superconductors (HTS) and therefore the challenges of high field HTS magnet development need to be addressed. Superconducting Bi2Sr2CaCu2Ox (Bi2212) conductors fabricated by the oxide-powder-in-tube (OPIT) technique have demonstrated the capability to carry large critical current density of 105 A/cm2 at 4.2 K and in magnetic fields up to 45 T. Available in round wire multi-filamentary form, Bi2212 may allow fabrication of 20-50 T superconducting magnets. Until recently the performance of Bi2212 has been limited by challenges in realizing high current densities (Jc ) in long lengths. This problem now is solved by the National High Magnetic Field Lab using an overpressure (OP) processing technique, which uses external pressure to process the conductor. OP processing also helps remove the ceramic leakage that results when Bi-2212 liquid leaks out from the sheath material and reacts with insulation, coil forms, and flanges. Significant advances have also been achieved in developing novel insulation materials (TiO2 coating) and Ag-Al sheath materials that have higher mechanical strengths than Ag-0.2wt.% Mg, developing heat treatment approaches to broadening the maximum process temperature window, and developing high-strength, mechanical reinforced Bi-2212 cables. In the Phase I work, we leveraged these new opportunities to prototype overpressure processed solenoids and test them in background fields of up to 14 T. Additionally a design of a fully superconducting 30 T solenoid was produced. This work in conjunction with the future path outlined in the Phase II proposal would

  19. Influence of heat input on weld bead geometry using duplex stainless steel wire electrode on low alloy steel specimens

    Directory of Open Access Journals (Sweden)

    Ajit Mondal

    2016-12-01

    Full Text Available Gas metal arc welding cladding becomes a popular surfacing technique in many modern industries as it enhances effectively corrosion resistance property and wear resistance property of structural members. Quality of weld cladding may be enhanced by controlling process parameters. If bead formation is found acceptable, cladding is also expected to be good. Weld bead characteristics are often assessed by bead geometry, and it is mainly influenced by heat input. In this paper, duplex stainless steel E2209 T01 is deposited on E250 low alloy steel specimens with 100% CO2 gas as shielding medium with different heats. Weld bead width, height of reinforcement and depth of penetration are measured. Regression analysis is done on the basis of experimental data. Results reveal that within the range of bead-on-plate welding experiments done, parameters of welding geometry are on the whole linearly related with heat input. A condition corresponding to 0.744 kJ/mm heat input is recommended to be used for weld cladding in practice.

  20. Electron beam welding in the fabrication of thick-walled large-size pipes of C-Mn steels. Final report; Elektronenstrahlschweissen bei der Fertigung von dickwandigen Grossrohren aus C-Mn-Staehlen. Schlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Woeste, K.

    2001-11-01

    This research project investigates electron beam welding as a method of fabrication of large-size pipes with longitudinal welds. The effects of the welding speed on the mechanical and technological properties of the weld are investigated. From the economic view, electron beam welding is much more favourable than submerged-arc welding. [German] Dieses Forschungsprojekt soll dazu beitragen, das Elektronenstrahlschweissen als Fertigungsverfahren fuer laengsnahtgeschweisste Grossrohre zu qualifizieren. Dabei wird der Einfluss der Schweissgeschwindigkeit auf die mechanisch-technologischen Eigenschaften der Schweissung untersucht. Im Wirtschaftlichkeitsvergleich schneidet Elektronenstrahlschweissverfahren gegenueber dem Unterpulverschweissverfahren eindeutig besser ab.

  1. Friction Stir Welding: Standards and Specifications in Today's U.S. Manufacturing and Fabrication

    Science.gov (United States)

    Ding, Robert Jeffrey

    2008-01-01

    New welding and technology advancements are reflected in the friction stir welding (FSW) specifications used in the manufacturing sector. A lack of publicly available specifications as one of the reasons that the FSW process has not propagate through the manufacturing sectors. FSW specifications are an integral supporting document to the legal agreement written between two entities for deliverable items. Understanding the process and supporting specifications is essential for a successful FSW manufacturing operation. This viewgraph presentation provides an overview of current FSW standards in the industry and discusses elements common to weld specifications.

  2. Simple and fast fabrication of superhydrophobic metal wire mesh for efficiently gravity-driven oil/water separation.

    Science.gov (United States)

    Song, Botao

    2016-12-15

    Superhydrophobic metal wire mesh (SMWM) has frequently been applied for the selective and efficient separation of oil/water mixture due to its porous structure and special wettability. However, current methods for the modification of metal wire mesh to be superhydrophobic suffered from problems with respect to complex experimental procedures or time-consuming process. In this study, a very simple, time-saving and single-step electrospray method was proposed to fabricate SMWM and the whole procedure required about only 2min. The morphology, surface composition and wettability of the SMWM were all evaluated, and the oil/water separation ability was further investigated. In addition, a commercial available sponge covered with SMWM was fabricated as an oil adsorbent for the purpose of oil recovery. This study demonstrated a convenient and fast method to modify the metal wire mesh to be superhydrophobic and such simple method might find practical applications in the large-scale removal of oils. Copyright © 2016 Elsevier Ltd. All rights reserved.

  3. Uniform transport performance of a 100 m-class multifilament MgB2 wire fabricated by an internal Mg diffusion process

    Science.gov (United States)

    Wang, Dongliang; Xu, Da; Zhang, Xianping; Yao, Chao; Yuan, Pusheng; Ma, Yanwei; Oguro, Hidetoshi; Awaji, Satoshi; Watanabe, Kazuo

    2016-06-01

    A 100 m long six-filament MgB2 wire was successfully fabricated using an internal magnesium diffusion (IMD) process. We investigated the transport properties and the uniformity of this long multifilament IMD wire. The MgB2 layer and the sub-filament region are regular, and the J c values have a fairly homogenous distribution throughout the wire, suggesting that there were no obvious defects along the length of the wire. The uniformity problem of long multifilament IMD MgB2 wires can be mitigated by optimizing the starting composite parameters, multifilament geometry, fabricating process and annealing conditions. A layer J c as high as 1.2 × 105 A cm-2 at 4.2 K and 8 T was obtained, which was comparable with the highest reported value for a short multifilament IMD wire. The transport layer J c, non-barrier J c and J e values are independent of the wire diameter. In addition, the analysis of the stress-strain characteristics and the n value of the IMD wire is also presented. These results indicate that the long multifilament IMD-processed MgB2 superconducting wire is suitable for practical applications.

  4. Fabrication of Microstripline Wiring for Large Format Transition Edge Sensor Arrays

    Science.gov (United States)

    Chervenak, James A.; Adams, J. M.; Bailey, C. N.; Bandler, S.; Brekosky, R. P.; Eckart, M. E.; Erwin, A. E.; Finkbeiner, F. M.; Kelley, R. L.; Kilbourne, C. A.; Porter, F. S.; Sadlier, J. E.; Smith, S. J.

    2012-01-01

    We have developed a process to integrate microstripline wiring with transition edge sensors (TES). The process includes additional layers for metal-etch stop and dielectric adhesion to enable recovery of parameters achieved in non-microstrip pixel designs. We report on device parameters in close-packed TES arrays achieved with the microstrip process including R(sub n), G, and T(sub c) uniformity. Further, we investigate limits of this method of producing high-density, microstrip wiring including critical current to determine the ultimate scalability of TES arrays with two layers of wiring.

  5. Laser fabrication of Ti6Al4V/TiC composites using simultaneous powder and wire feed

    Energy Technology Data Exchange (ETDEWEB)

    Wang, F. [IRC in Materials, University of Birmingham, Edgbaston B15 2TT (United Kingdom)]. E-mail: F.wang@bham.ac.uk; Mei, J. [IRC in Materials, University of Birmingham, Edgbaston B15 2TT (United Kingdom); Jiang, H. [IRC in Materials, University of Birmingham, Edgbaston B15 2TT (United Kingdom); Wu, X. [IRC in Materials, University of Birmingham, Edgbaston B15 2TT (United Kingdom)

    2007-02-15

    Composites of Ti-6Al-4V containing different volume fractions of TiC were manufactured using direct laser fabrication. Ti-6Al-4V wire and TiC powder were fed into the laser with the rate of powder feed being changed so that samples containing different volume fractions of TiC could be manufactured. Optical microscopy, scanning electron and transmission electron microscopy were used to characterise the microstructure of these samples. The room temperature tensile properties were measured also on some selected compositions together with their Young's moduli. In addition the change in wear resistance was studied as a function of TiC volume fraction using a standard wear test. These observations are discussed in terms of the advantages and difficulties of using simultaneous wire and powder feed systems and in terms of the value of this approach in obtaining data over a wide range of compositions for such a composite.

  6. Gas tungsten arc welding of ZrB2–SiC based ultra high temperature ceramic composites

    OpenAIRE

    R.V. Krishnarao; G. Madhusudhan Reddy

    2015-01-01

    The difficulty in fabricating the large size or complex shape limits the application of ZrB2–SiC composites. Joining them by fusion welding without or with preheating, controlled cooling under protective gas shield leads to thermal shock failure or porosity at the weld interface. In the present work, a filler material of (ZrB2–SiC–B4C–YAG) composite with oxidation resistance and thermal shock resistance was produced in the form of welding wire. Using the filler, gas tungsten arc welding (GTAW...

  7. Design and fabrication of a three-finger prosthetic hand using SMA muscle wires

    Science.gov (United States)

    Simone, Filomena; York, Alexander; Seelecke, Stefan

    2015-03-01

    Bio-inspired hand-like gripper systems based on shape memory alloy (SMA) wire actuation have the potential to enable a number of useful applications in, e.g., the biomedical field or industrial assembly systems. The inherent high energy density makes SMA solutions a natural choice for systems with lightweight, low noise and high force requirements, such as hand prostheses or robotic systems in a human/machine environment. The focus of this research is the development, design and realization of a SMA-actuated prosthetic hand prototype with three fingers. The use of thin wires (100 μm diameter) allows for high cooling rates and therefore fast movement of each finger. Grouping several small wires mechanically in parallel allows for high force actuation. To save space and to allow for a direct transmission of the motion to each finger, the SMA wires are attached directly within each finger, across each phalanx. In this way, the contraction of the wires will allow the movement of the fingers without the use of any additional gears. Within each finger, two different bundles of wires are mounted: protagonist ones that create bending movement and the antagonist ones that enable stretching of each phalanx. The resistance change in the SMA wires is measured during actuation, which allows for monitoring of the wire stroke and potentially the gripping force without the use of additional sensors. The hand is built with modern 3D-printing technologies and its performance while grasping objects of different size and shape is experimentally investigated illustrating the usefulness of the actuator concept.

  8. Structure and mechanical properties of a multilayer carbide-hardened niobium composite material fabricated by diffusion welding

    Science.gov (United States)

    Korzhov, V. P.; Ershov, A. E.; Stroganova, T. S.; Prokhorov, D. V.

    2016-04-01

    The structure, the bending strength, and the fracture mechanism of an artificial niobium-based composite material, which is fabricated by high-pressure diffusion welding of multilayer stacks assembled from niobium foils with a two-sided carbon coating, are studied. The microstructure of the composite material is found to consist of alternating relatively plastic layers of the solid solution of carbon in niobium and hardening niobium carbide layers. The room-temperature proportional limit of the developed composite material is threefold that of the composite material fabricated from coating-free niobium foils using the proposed technology. The proportional limit of the developed composite material and the stress corresponding to the maximum load at 1100°C are 500 and 560 MPa, respectively. The developed material is considered as an alternative to Ni-Al superalloys.

  9. Exploration of new superconductors and functional materials, and fabrication of superconducting tapes and wires of iron pnictides.

    Science.gov (United States)

    Hosono, Hideo; Tanabe, Keiichi; Takayama-Muromachi, Eiji; Kageyama, Hiroshi; Yamanaka, Shoji; Kumakura, Hiroaki; Nohara, Minoru; Hiramatsu, Hidenori; Fujitsu, Satoru

    2015-06-01

    This review shows the highlights of a 4-year-long research project supported by the Japanese Government to explore new superconducting materials and relevant functional materials. The project found several tens of new superconductors by examining ∼1000 materials, each of which was chosen by Japanese experts with a background in solid state chemistry. This review summarizes the major achievements of the project in newly found superconducting materials, and the fabrication wires and tapes of iron-based superconductors; it incorporates a list of ∼700 unsuccessful materials examined for superconductivity in the project. In addition, described are new functional materials and functionalities discovered during the project.

  10. Fabrication of [110]-aligned Si quantum wires embedded in SiO{sub 2} by low-energy oxygen implantation

    Energy Technology Data Exchange (ETDEWEB)

    Ishikawa, Yukari E-mail: yukari@jfcc.or.jp, khf06362@niftyserve.or.jp; Shibata, N.; Fukatsu, S

    1999-01-01

    Si quantum wires (QWRs) embedded in SiO{sub 2} are successfully fabricated by low-energy oxygen implantation on a V-groove patterned substrate. Si QWRs aligned to [1 1 0] appeared at the bottom-center of the V-groove. The [1 1 0] cross-section of the Si QWR is a hexagon encompassed by four Si {l_brace}1 1 1{r_brace} and two Si {l_brace}0 0 1{r_brace} lateral facets.

  11. Application of Rapid Prototyping and Wire Arc Spray to the Fabrication of Injection Mold Tools (MSFC Center Director's Discretionary Fund)

    Science.gov (United States)

    Cooper, K. G.

    2000-01-01

    Rapid prototyping (RP) is a layer-by-layer-based additive manufacturing process for constructing three-dimensional representations of a computer design from a wax, plastic, or similar material. Wire arc spray (WAS) is a metal spray forming technique, which deposits thin layers of metal onto a substrate or pattern. Marshall Space Flight Center currently has both capabilities in-house, and this project proposed merging the two processes into an innovative manufacturing technique, in which intermediate injection molding tool halves were to be fabricated with RP and WAS metal forming.

  12. Research and application of double-wires submerged arc welding in shipbuilding industry%双丝埋弧焊在造船业的应用和探索

    Institute of Scientific and Technical Information of China (English)

    刘海清; 徐雁飞; 吕德华; 胡建华; 汪亮

    2012-01-01

    The efficient double wires submerged arc welding process which was used in shipbuilding industry in certain range of heat input condition,that accurately balance the various parameters for the welding joint according to related code,which welding procedure specification was approved by China Classification Society and fitting the requirement of volume-production in workshop. The obviously changing of molten pool liquid metal crystal angle direction was observed with comparing the single, double wires welding joint microstructure, the phenomenon was speculated as somehow logical function between the welding pool surface tension and temperature, welding pool surface tension depends on the size of the molten pool temperature distribution on the surface, and the surface tension of welding pool is the main driving force to affect the fluidity of liquid metal in the welding pool.When the temperature field from the arc of the superimposing second wire with the relative high voltage and low current cause the new thermal cycle, and transfer the whole molten pool liquid metal crystal angle direction.That is different to the view of single wire submerged arc welding current penetration depth {depth of penetration coefficient) and single molten pool.%造船业采用高效的双丝埋弧焊法,在焊接线能量一定的条件下,针对性很强地匹配各焊接参数以获得符合规范要求的焊接接头,同时满足CCS有关焊接工艺认可要求,并适用于车间大生产.通过单、双丝焊接接头金相对比观察到熔池液体金属结晶角度方向产生很大变化,认为其原因在于焊接熔池的表面张力与温度为函数关系,熔池表面张力大小取决于熔池表面上的温度分布,而熔池表面张力是影响熔池内液体金属流动的主要驱动力,当大电压、小电流的后丝电弧叠加时的温度场形成新的热循环改变了整个熔池液体金属结晶角度方向,不同于单丝埋孤焊焊接电流熔

  13. Wearable Atmospheric Pressure Plasma Fabrics Produced by Knitting Flexible Wire Electrodes for the Decontamination of Chemical Warfare Agents

    Science.gov (United States)

    Jung, Heesoo; Seo, Jin Ah; Choi, Seungki

    2017-01-01

    One of the key reasons for the limited use of atmospheric pressure plasma (APP) is its inability to treat non-flat, three-dimensional (3D) surface structures, such as electronic devices and the human body, because of the rigid electrode structure required. In this study, a new APP system design—wearable APP (WAPP)—that utilizes a knitting technique to assemble flexible co-axial wire electrodes into a large-area plasma fabric is presented. The WAPP device operates in ambient air with a fully enclosed power electrode and grounded outer electrode. The plasma fabric is flexible and lightweight, and it can be scaled up for larger areas, making it attractive for wearable APP applications. Here, we report the various plasma properties of the WAPP device and successful test results showing the decontamination of toxic chemical warfare agents, namely, mustard (HD), soman (GD), and nerve (VX) agents.

  14. Fabrication and characterization of gold nano-wires templated on virus-like arrays of tobacco mosaic virus coat proteins

    Science.gov (United States)

    Wnęk, M.; Górzny, M. Ł.; Ward, M. B.; Wälti, C.; Davies, A. G.; Brydson, R.; Evans, S. D.; Stockley, P. G.

    2013-01-01

    The rod-shaped plant virus tobacco mosaic virus (TMV) is widely used as a nano-fabrication template, and chimeric peptide expression on its major coat protein has extended its potential applications. Here we describe a simple bacterial expression system for production and rapid purification of recombinant chimeric TMV coat protein carrying C-terminal peptide tags. These proteins do not bind TMV RNA or form disks at pH 7. However, they retain the ability to self-assemble into virus-like arrays at acidic pH. C-terminal peptide tags in such arrays are exposed on the protein surface, allowing interaction with target species. We have utilized a C-terminal His-tag to create virus coat protein-templated nano-rods able to bind gold nanoparticles uniformly. These can be transformed into gold nano-wires by deposition of additional gold atoms from solution, followed by thermal annealing. The resistivity of a typical annealed wire created by this approach is significantly less than values reported for other nano-wires made using different bio-templates. This expression construct is therefore a useful additional tool for the creation of chimeric TMV-like nano-rods for bio-templating.

  15. Thermal Conductivity of Industrial Nb3Sn Wires Fabricated by Various Techniques

    CERN Document Server

    Bonura, Marco

    2012-01-01

    We have developed a new experimental setup specifically designed for measuring thermal conductivity on technical superconductors in the range of temperatures from 3 to 330 K in magnetic fields up to 21 T. Three Nb3Sn wires, produced by the powder in tube technique, the bronze route and the internal tin restacked rod process, respectively, have been investigated. We show that, due to the complexity of the architecture of these wires, direct measurement of thermal conductivity is required for a correct estimation of thermal stability in superconducting magnets.

  16. Reduction of environmentally induced cracking of laser-welded shape memory NiTi wires via post-weld heat-treatment

    OpenAIRE

    C. W. Chan; Man, H. C.

    2013-01-01

    In this study, the environmentally induced cracking behaviour of the NiTi weldment with and without post-weld heat-treatment (PWHT) in Hanks’ solution at 37.5 °C at OCP were studied by tensile and cyclic slow-strain-rate tests (SSRT), and compared with those tested in oil (an inert environment). Our previous results in the tensile and cyclic SSRT showed that the weldment without PWHT showed high susceptibility to the hydrogen cracking, as evidenced by the degradation of tensile and super-elas...

  17. Compositionally graded Ti6Al4V + TiC made by direct laser fabrication using powder and wire

    Energy Technology Data Exchange (ETDEWEB)

    Wang, F. [IRC in Materials, University of Birmingham, Edgbaston B15 2TT (United Kingdom); Mei, J. [IRC in Materials, University of Birmingham, Edgbaston B15 2TT (United Kingdom); Wu Xinhua [IRC in Materials, University of Birmingham, Edgbaston B15 2TT (United Kingdom)]. E-mail: X.Wu.1@bham.ac.uk

    2007-07-01

    Ti6Al4V reinforced with TiC has been fabricated as compositionally graded material by direct laser fabrication using TiC powder and Ti6Al4V wire which were fed simultaneously into the laser focal point. The microstructure along the length of the sample has been characterised using X-ray diffraction and scanning electron microscopy. The results show that the composition along the length changes as expected from the imposed changes in feed rate when allowance is made for the different capture efficiency for the powder and the wire. Some unmelted TiC has been observed in regions where the TiC fraction was high, but along most of the length of the samples TiC was completely melted and formed primary TiC, eutectic TiC and secondary TiC. Some preliminary tribological properties of the compositionally graded material were obtained using a sliding wear test which showed that the tribological properties of Ti6Al4V are improved by the reinforced TiC particles with the optimum frictional behaviour being found with approximately 24 vol% of TiC.

  18. Corrosion fatigue performance in simulated sea water of aluminium 6061-T651 welded using ER4043 filler wire

    CSIR Research Space (South Africa)

    Mutombo, K

    2010-10-01

    Full Text Available The fatigue life of Al6061-T651 for various applied stress amplitudes in the unwelded and welded conditions was significantly lower in 3.5% NaCl simulated sea water solution, compared to that in air. The damage ratio increased with a decrease...

  19. High-performance dense MgB2 superconducting wire fabricated from mechanically milled powder

    Science.gov (United States)

    Kodama, Motomune; Suzuki, Takaaki; Tanaka, Hideki; Okishiro, Kenji; Okamoto, Kazutaka; Nishijima, Gen; Matsumoto, Akiyoshi; Yamamoto, Akiyasu; Shimoyama, Jun-ichi; Kishio, Kohji

    2017-04-01

    Owing to the relatively high critical temperature and the low manufacturing cost, MgB2 superconducting wires are promising for liquid helium-free superconducting applications. Today, commercially available MgB2 wires are manufactured by either an in situ or ex situ powder-in-tube process, the in situ process being more effective to obtain high critical current density. In in situ-processed wires, however, the critical current density is seriously suppressed by the high porosity of MgB2 filaments. To resolve this problem, we propose an innovative method of using precursor powder prepared by mechanical milling of magnesium, boron, and coronene powders. This precursor powder has a metal–matrix–composite structure, in which boron particles are dispersed in a magnesium matrix. The plastic deformation of the precursor powder through wire processing leads to compact packing, and a dense MgB2 filament is generated after heat treatment. As a result, the limitation of critical current density that occurs for the typical in situ process is overcome, and the practical critical current density of 103 A mm‑2 is obtained at 10 K and 6.1 T, at 15 K and 4.8 T, and at 20 K and 3.3 T.

  20. Controlled cooling process optimization of H08 A welding wire rod%H08 A焊接用盘条控冷工艺优化

    Institute of Scientific and Technical Information of China (English)

    李荣华; 李义长; 樊毅; 赵如龙; 王洪利

    2014-01-01

    Factors of over strength , unstable mechanical properties and unusual microstructure of H 08 A welding wire rod during industrial production were studied .Controlled cooling technology after rolling was optimized .The results show that , as the spinning temperature controlled at (920 ±10) ℃and wind-cooled roller speed at 0.30 m/s, the H08A wire rod is provided with stable mechanical properties and optimal microstructure .%对H08 A焊接用盘条批量试制中出现的强度偏高、性能不稳定及组织异常进行了分析,优化了轧后控冷工艺。结果表明,采用吐丝温度(920±10)℃,风冷辊道速度0.30 m/s的控冷工艺,H08A盘条性能稳定、组织良好。

  1. 钢筋焊接网在组合楼板中的应用%The Application Of Welded Steel Fabric in Composite Slab

    Institute of Scientific and Technical Information of China (English)

    孙利军

    2013-01-01

    介绍了钢筋焊接网在钢结构组合楼板中的应用,主要对钢筋焊接网的特点及如何施工进行了阐述。%The engineer introduced the application of Cold Rolled Steel Bar Welded fabric in the Composite Slab,including the characteristic of the fabric , and give a guide on how to use it.

  2. Microstructure and Mechanical Properties of Ti-6Al-4V Fabricated by Vertical Wire Feeding with Axisymmetric Multi-Laser Source

    Directory of Open Access Journals (Sweden)

    Jie Fu

    2017-02-01

    Full Text Available Vertical wire feeding with an axisymmetric multi-laser source (feeding the wire vertically into the molten pool has exhibited great advantages over LAM (laser additive manufacturing with paraxial wire feeding, which has an anisotropic forming problem in different scanning directions. This paper investigates the forming ability of vertical wire feeding with an axisymmetric multi-laser source, and the microstructure and mechanical properties of the fabricated components. It has been found that vertical wire feeding with an axisymmetric multi-laser source has a strong forming ability with no anisotropic forming problem when fabricating the complex parts in a three-axis machine tool. Most of the grains in the samples are equiaxed grains, and a small amount of short columnar grains exist which are parallel to each other. The microstructure of the fabricated samples exhibits a fine basket-weave structure and martensite due to the fast cooling rate which was caused by the small size of the molten pool and the additional heat dissipation from the feeding wire. The static tensile test shows that the average ultimate tensile strength is 1140 MPa in the scanning direction and 1115 MPa in the building direction, and the average elongation is about 6% in both directions.

  3. Software design of integrative twin-wire pulsed MIG welding based on DSP%基于DSP的一体化双丝脉冲MIG焊机软件设计

    Institute of Scientific and Technical Information of China (English)

    陈晓东; 马前进; 姚屏; 陈辉; 薛家祥

    2012-01-01

    双丝焊具有单丝焊无法比拟的优势,焊接效率高,热输入小,能够满足大电流焊接的需要,但其技术复杂,在国内的研究才刚起步.基于DSP芯片TMS320F2808设计了双丝脉冲MIG焊接核心控制系统,实现了双丝的协同工作,采用增量式数字PI算法实现对焊接电流的控制.对双丝电源进行了硬件调试、软件调试和整机联调,调试结果表明电源的静态特性和动态特性良好,满足双丝系统要求.针对8mm厚的45号钢进行了双丝脉冲MIG焊的双丝脉冲不同相位对比实验.在两路脉冲试验参数匹配合适的情况下,进行了若干组试验,焊接效果良好.%Twin-wire welding has much more advantages than single wire welding.Twin-wire is very efficient in welding and has a small heat input which can suit the big current circumstance.But because of its technical complexity,the research is only just beginning in China.the control system of integrative twin-wire plused power supply based on DSP chip TMS320F2808 was established in this article.Using an incremental digital PI algorithm welding current control.The overall power source testing was done on that platform,including the hardware testing and the software debugging.Then the static characteristics and the instant motive characteristics were both tested,which turned out to be a satisfaction of the Tandem system designed.With twin-wire pulsed MIG welding process for 8mm thick 45 steel, a series of comparative experiments is done, Including twin-wire pulse different phase. Finally good performances and beautiful Tandem welding seams came out,at the premise of the right parameters-matching of the two output pulses.

  4. Manganese Content Control in Weld Metal During MAG Welding

    Science.gov (United States)

    Chinakhov, D. A.; Chinakhova, E. D.; Sapozhkov, A. S.

    2016-08-01

    The influence of the welding current and method of gas shielding in MAG welding on the content of manganese is considered in the paper. Results of study of the welded specimens of steels 45 when applying welding wire of different formulas and different types of gas shielding (traditional shielding and double-jet shielding) are given. It is found that in MAG welding the value of the welding current and the speed of the gas flow from the welding nozzle have a considerable impact on the chemical composition of the weld metal. The consumable electrode welding under double-jet gas shielding provides the directed gas-dynamics in the welding area and enables controlling the electrode metal transfer and the chemical composition of a weld.

  5. Development of cryocooler-cooled solenoid magnet fabricated with Bi-2212 ROSAT wire (2); Bi-2212 ROSAT wire wo mochiita reitoki dendo reikyaku sorenoido magunetto no kaihatsu (2)

    Energy Technology Data Exchange (ETDEWEB)

    Morita, H.; Tanaka, K.; Hara, N. [Hitachi Ltd., Tokyo (JP)] [and others

    2000-05-29

    The asymmetry for external magnetic field is a small wire rod, while Bi-2212ROSATwire keeps the transport current characteristics which tape wire rod is excellent. And, the windability becomes good by choosing the round cross section, and it is goodwill wire rod in the solenoidal coil. At present, it develops refrigerating machine conduction cooling type solenoid magnet system using this wire rod. This time, it produced refrigerating machine conduction cooling system, which could install new internal layer coil using the wire rod improved and magnet of 3 layers. (NEDO)

  6. Fabrication and characterization of metal-packaged fiber Bragg grating sensor by one-step ultrasonic welding

    Science.gov (United States)

    Zhang, Yumin; Zhu, Lianqing; Luo, Fei; Dong, Mingli; Ding, Xiangdong; He, Wei

    2016-06-01

    A metallic packaging technique of fiber Bragg grating (FBG) sensors is developed for measurement of strain and temperature, and it can be simply achieved via one-step ultrasonic welding. The average strain transfer rate of the metal-packaged sensor is theoretically evaluated by a proposed model aiming at surface-bonded metallic packaging FBG. According to analytical results, the metallic packaging shows higher average strain transfer rate compared with traditional adhesive packaging under the same packaging conditions. Strain tests are performed on an elaborate uniform strength beam for both tensile and compressive strains; strain sensitivities of approximately 1.16 and 1.30 pm/μɛ are obtained for the tensile and compressive situations, respectively. Temperature rising and cooling tests are also executed from 50°C to 200°C, and the sensitivity of temperature is 36.59 pm/°C. All the measurements of strain and temperature exhibit good linearity and stability. These results demonstrate that the metal-packaged sensors can be successfully fabricated by one-step welding technique and provide great promise for long-term and high-precision structural health monitoring.

  7. The Low Pressure Gas Effects on the Potency of AN Electron Beam on Ceramic Fabric Materials for Space Welding

    Science.gov (United States)

    Nunes, Arthur C.; Fragomeni, James M.

    2002-01-01

    This investigation was undertaken to evaluate if molten metal or electron beam impingement could damage or burn through the fabric of the astronauts extravehicular mobility unit (EMU) during electron beam welding exercises performed in space. An 8 kV electron beam with a current in the neighborhood of 100 mA from the Ukrainian space welding "Universal Hand Tool" burned holes in Nextel AF-62 ceramic cloth designed to withstand temperatures up to 1427°C. The burnthrough time was on the order of 8 s at standoff distances between UHT and cloth ranging from 6 to 24 in. At both closer (2 in) and farther (48 in) standoff distances, the potency of the beam against the cloth declined and the burnthrough time went up significantly. Prior to the test it had been expected that the beam would lay down a static charge on the cloth and be deflected without damaging the cloth. The burnthrough is thought to be an effect of partial transmission of beam power by a stream of positive ions generated by the high voltage electron beam from contaminant gas in the "vacuum" chamber. A rough quantitative theoretical computation appears to substantiate this possibility.

  8. Experimental research on fatigue properties of welded fabric%钢筋焊接网疲劳性能试验研究

    Institute of Scientific and Technical Information of China (English)

    顾万黎; 林振伦

    2012-01-01

    The expression of fatigue S-N curves of welded fabric,fatigue test conditions and failure features of specimens were introduced.By fatigue test results of welded fabric and analyzing part of abroad data,using stress range as main parameter and 95% as guaranteed probability,fatigue S-N curve equations of welded fabric were put forward and compared with curves in foreign codes.The fatigue S-N curve equations basically reflect fatigue properties of cold-rolled ribbed steel fabric.These can be reference to editing concerning codes and engineering application.In accordance with abroad experiences,a few typical welded diagrams of welded fabric reinforced in slabs reffered cycle load were introduced.%介绍了钢筋焊接网疲劳S-N曲线的表达方式、疲劳试验条件及试件破坏特征。通过对此次焊接网疲劳试验结果及国外部分数据的分析,以应力幅作为主要参数,取95%的保证概率,得出钢筋焊接网疲劳S-N曲线方程,并与国外的规范曲线进行比较。给出的疲劳S-N曲线方程基本反映了冷轧带肋钢筋焊接网的疲劳特性,可为有关标准规范的编制及工程应用提供参考。根据国外经验,介绍了疲劳荷载下的板类构件,给出了提高抗疲劳性能的几种典型施焊图例。

  9. 精轧和吐丝温度对焊丝钢盘条表面红锈影响研究%Effect of finish rolling and wire rod laying temperature on surface red rust of wire rod for welding wire steel

    Institute of Scientific and Technical Information of China (English)

    郭大勇; 任玉辉; 王秉喜; 高航; 韩立涛; 车安

    2013-01-01

    对不同精轧和吐丝温度条件下焊丝钢盘条表面红锈情况进行对比分析.通过盘条氧化铁皮成分分析发现,出现红锈的铁皮中Fe3O4、Fe2O3含量较高.通过热力学分析发现,盘条与空气和水等介质反应,在高温条件下,有利于FeO的形成,较低的精轧和吐丝温度易于导致氧化铁皮Fe3O4、Fe2O3含量较高.同时,在较低精轧和吐丝温度条件下,盘条表面氧化铁皮的破裂,使FeO不断被氧化成Fe3O4、Fe2O3.在2种因素作用下,盘条表面易出现红锈.提高精轧和吐丝温度,可消除盘条表面红锈.%To analyze the surface red rust of wire rod for welding wire steel in different finish rolling and wire rod laying temperature conditions. It is found that red rust has higher content of Fe3O4 and Fe2O3 after wire rod scale composition is analyzed. It is found through thermomechanical analysis that FeO is easy to form in high temperature through reaction between wire rod and medium such as air and water, lower finish rolling and wire rod laying temperature cause higher content of Fe3O4 and Fe2O3 in scale. At the same time, cracks of wire rod surface scale cause FeO oxidized to Fe3O4 and Fe2O3 in condition of lower finish rolling and wire rod laying temperature. Red rust occurs easily on wire rod surface in two factors. Red rust can be prevented by increasing finish rolling and wire rod laying temperature.

  10. Fabrication and superconducting properties of a simple-structured jelly-roll Nb{sub 3}Al wire with low-temperature heat-treatment

    Energy Technology Data Exchange (ETDEWEB)

    Cui, L.J. [National Engineering Laboratory for Superconducting Materials (NELSM), Western Superconducting Technologies (WST) Co. Ltd., Xi’an 710018 (China); Yan, G., E-mail: gyan@c-wst.com [National Engineering Laboratory for Superconducting Materials (NELSM), Western Superconducting Technologies (WST) Co. Ltd., Xi’an 710018 (China); Pan, X.F. [National Engineering Laboratory for Superconducting Materials (NELSM), Western Superconducting Technologies (WST) Co. Ltd., Xi’an 710018 (China); Zhang, P.X. [National Engineering Laboratory for Superconducting Materials (NELSM), Western Superconducting Technologies (WST) Co. Ltd., Xi’an 710018 (China); Northwest Institute for Nonferrous Metal Research (NIN), Xi’an 710016 (China); Qi, M. [Northwest Institute for Nonferrous Metal Research (NIN), Xi’an 710016 (China); Liu, X.H.; Feng, Y. [National Engineering Laboratory for Superconducting Materials (NELSM), Western Superconducting Technologies (WST) Co. Ltd., Xi’an 710018 (China); Chen, Y.L.; Zhao, Y. [Key Laboratory of Magnetic Levitation Technologies and Maglev Trains, Superconductivity and New Energy R& D Center, Southwest Jiaotong University (SWJTU), Chengdu 610031 (China)

    2015-06-15

    Highlights: • Nb{sub 3}Al superconducting wires with Cu-matrix and different filament numbers were prepared by the jelly-roll method. • The length of 18-cores Nb{sub 3}Al superconducting wire reaches 100 m without any breakage and intermediate anneal. • This wire has the uniform filament-shapes and fine long-wire homogeneity. • This Nb{sub 3}Al long wire has the T{sub c} of 13.4 K and J{sub c} of 4.7 × 10{sup 4} A/cm{sup 2} at 4.2 K and 12 T. - Abstract: With extremely high critical current density (J{sub c}) and excellent strain tolerance, Nb{sub 3}Al superconductor is considered as an alternative to Nb{sub 3}Sn for application of high-field magnets. However, owing to their complex structure, Nb{sub 3}Al superconducting wires can hardly meet the requirement of engineering application at present. In this work, a novel simple-structured Nb{sub 3}Al superconducting wires with Cu-matrix and different filament numbers were prepared by the conventional jelly-roll method, as well as a heat-treatment of 800–850 °C for 20–50 h. The results show that a 18-filament superconducting wire with length longer than 100 m can be successfully prepared by this method, and also this Nb{sub 3}Al long wire has the T{sub c} of 13.4 K and J{sub c} of 4.7 × 10{sup 4} A/cm{sup 2} at 4.2 K and 12 T. These suggest that with further optimization, the simple-structured Nb{sub 3}Al superconducting wires are very promising to fabricate the km-grade long wires to meet the requirement of engineering application.

  11. Fabrication of Continuous Fire Wire Detection Sensor usingNegative Temperature Coefficient Material

    Directory of Open Access Journals (Sweden)

    M.L. Singla

    2007-05-01

    Full Text Available Manganese-based spinel semiconducting ceramic was mixed with lanthanum oxide powderand the mixture was characterised for the reproducible negative temperature coefficient (NTCof resistance behaviour. The same mixture was used for the fabrication of 15 m long continuousthermal detector.  The addition of La2O3 leads to decrease in thermistor constant and activationenergy values, thus giving freedom to fabricate thermal sensors for various temperatureapplications. A 3 m long continuous thermal detector for application in the temperature range275 - 350 oC was fabricated and later coupled to form a continuous unit of 15 m length.

  12. Coil Welding Aid

    Science.gov (United States)

    Wiesenbach, W. T.; Clark, M. C.

    1983-01-01

    Positioner holds coil inside cylinder during tack welding. Welding aid spaces turns of coil inside cylinder and applies contact pressure while coil is tack-welded to cylinder. Device facilitates fabrication of heat exchangers and other structures by eliminating hand-positioning and clamping of individual coil turns.

  13. Optimization of Microstructure of Oxidized Scales on Surface of Hot Rolled Wire Rods for Welding%焊接用热轧盘条表面氧化铁皮结构优化

    Institute of Scientific and Technical Information of China (English)

    吕建勋; 蒋艳菊; 邓国光; 朱江

    2016-01-01

    本溪钢铁集团北营公司生产的H08A盘条所制焊条在下游客户使用过程中,出现焊接烟尘量较大问题。检测分析结果表明,盘条母材表面氧化铁皮结构异常是导致焊接烟尘量大的主要原因。通过优化轧制工艺,调节盘条冷却温度及冷却速度,加快盘条在900~800益区间及600~450益区间的冷却速度,在不影响盘条正常组织的前提下,合理改善表面氧化铁皮结构,消除内层Fe3O4,增大FeO比例,降低焊条使用时的焊接烟尘量,改善了焊接作业环境。%There was the problem that heavy weld fumes occurred in welding by downstream customers when using welding rods made by H08A wire rods produced by Beiying Company of Benxi Iron & Steel Group Corporation. According to the analytical results by detection, the abnormal microstructure of the oxidized scales on the surface of the base wire rods was the major cause leading to heavy weld fumes. So some corresponding measures was taken, which includes adjusting the cooling temperature and cooling velocity for wire rods, increasing the cooling velocity for wire rods between 800℃ and 900 ℃and between 450℃ and 600 ℃by optimizing the rolling process and suitably improving the microstructure of the oxidized scales on the surface of wire rods to eliminate the intimal Fe3O4 and increase the proportion of FeO providing that the normal microstructure of wire rods was not influenced. As a result, the amount of weld fumes was decreased and the working environment was improved.

  14. Fabrication of Oxidation-Resistant Metal Wire Network-Based Transparent Electrodes by a Spray-Roll Coating Process.

    Science.gov (United States)

    Kiruthika, S; Gupta, Ritu; Anand, Aman; Kumar, Ankush; Kulkarni, G U

    2015-12-16

    Roll and spray coating methods have been employed for the fabrication of highly oxidation resistant transparent and conducting electrodes (TCEs) by a simple solution process using crackle lithography technique. We have spray-coated a crackle paint-based precursor to produce highly interconnected crackle network on PET roll mounted on a roll coater with web speed of 0.6 m/min. Ag TCE with a transmittance of 78% and sheet resistance of ∼20 Ω/□ was derived by spraying Ag precursor ink over the crackle template followed by lift-off and annealing under ambient conditions. The Ag wire mesh was stable toward bending and sonication tests but prone to oxidation in air. When electrolessly coated with Pd, its robustness toward harsh oxidation conditions was enhanced. A low-cost transparent electrode has also been realized by using only small amounts of Ag as seed layer and growing Cu wire mesh by electroless method. Thus, made Ag/Cu meshes are found to be highly stable for more than a year even under ambient atmosphere.

  15. Development of Low Alloy Heat Resisting Welding Wire%一种低合金耐热焊丝钢盘条的研制

    Institute of Scientific and Technical Information of China (English)

    郭慧英; 张宇; 许红梅; 王银柏

    2014-01-01

    采用Gleeble-3800热模拟试验机研究了1.25Cr-0.5Mo气保焊丝钢的连续冷却相转变行为(CCT),并在沙钢高线车间进行了该焊丝钢盘条的工业试制。试验结果表明:试样在950和1000℃2种变形温度下均得到铁素体(F)和马氏体(M)两相组织,且随变形温度和冷速降低,马氏体含量降低且尺寸减小;现场试制时设定精轧温度为950℃,吐丝温度为870~890℃,冷却速率为0.3~0.5℃/s,则制得的盘条组织为F+M,强度低于830 MPa,其拉拔深加工时制丝顺畅,未发生断丝。%The continuous cooling transformation (CCT) kinetics in the designed thermo mechanical processing conditions was investigated for 1.25Cr-0.5Mo steel employing a Gleeble-3800 thermo mechanical simulator, and plant trial of the wire rod was conducted in the high speed wire rod production line. The CCT experimental results suggest that the sample under deformation temperatures of both 950 and 1 000 ℃ both produced a microstructure of ferrite (F) and martensite (M), and the fraction and size of M decreased with the deformation temperature and cooling rate. The optimization of roll-ing schedule at industrial facilities showed that a combination of finishing rolling temperature at 950℃, the spinning tem-perature at 870-890℃and the cooling rate at 0.3-0.5℃/s produced a welding wire with a microstructure of F+M and ten-sile strength below 830 MPa. Fracture of wire doesn’t occur during the drawing process which was smooth.

  16. Coating thickness control in continuously fabricating metallic glass-coated composite wires

    Science.gov (United States)

    Zhang, Bao-yu; Chen, Xiao-hua; Lu, Zhao-ping; Hui, Xi-dong

    2013-05-01

    A continuous production process was developed for coating bulk metallic glasses on the metallic wire surface. The effects of processing parameters, including the drawing velocity and coating temperature, on the coating thickness were investigated. It is found that the coating thickness increases with the increase in drawing velocity but decreases with the increase in coating temperature. A fluid mechanical model was developed to quantify the coating thickness under various processing conditions. By using this theoretical model, the coating thickness was calculated, and the calculated values are in good agreement with the experimental data.

  17. Development of cryocooler-cooled solenoid magnet fabricated with Bi-2212 ROSAT wire; Bi-2212 ROSAT wire wo mochiita reitoki dendo reikyaku sorenoido magunetto no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Azuma, K.; Morita, H.; Hara, N.; Okada, M. [Hitachi Ltd., Tokyo (Japan); Sato, J. [Hitachi Cable Ltd., Tokyo (Japan); Kitaguchi, H.; Kumakura, H.; Togano, K. [National Research Inst. for Metals, Tokyo (Japan)

    1999-11-10

    The asymmetry for external magnetic field is a small wire rod, while Bi-2212 ROSATwire keeps the transport current characteristics which tape wire rod is excellent. And, the wind ability becomes good by choosing the round cross section, and it is a wire rod, which is suitable for solenoidal coil. At present, refrigerating machine conduction cooling type solenoid magnet, which can generate central magnetic field 8T using this wire rod is developed. This time, the internal layer coil was manufactured, and the excitation test was carried out by the cooling system for the test. (NEDO)

  18. Multipass Narrow Gap of Heavy Gauge Steel with Filler Wire

    Science.gov (United States)

    Markushov, Y.; Evtihiev, N.; Grezev, N.; Murzakov, M.

    This article describes method of heavy gauge welding using laser radiation as beam source of energy. The article contains the results of single-pass laser-arc welding and multipass laser welding with filler wire; highlight benefits and drawbacks of each welding method. The results obtained were compared with the traditional methods of welding of the same thickness.

  19. Recent Corrosion Research Trends in Weld Joints

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hwan Tae; Kil, Sang Cheol [Korea Institute of Science and Technology Information, Seoul (Korea, Republic of); Hwang, Woon Suk [Inha University, Incheon (Korea, Republic of)

    2007-04-15

    The increasing interest in the corrosion properties of weld joints in the corrosive environment is placing stringent demands on the manufacturing techniques and performance requirements, and the manufacture employs the high quality and efficiency welding process to produce welds. Welding plays an important role in the fabrication of chemical plants, nuclear power plant, ship construction, and this has led to an increasing attention to the corrosion resistant weld joints. This paper covers recent technical trends of welding technologies for corrosion resistance properties including the COMPENDEX DB analysis of welding materials, welding process, and welding fabrications

  20. 焊丝用高速层绕机的电气控制%Electric control of high speed layer winder for welding wire

    Institute of Scientific and Technical Information of China (English)

    李鹏; 文丰

    2013-01-01

    High speed layer winder for welding wire is made up take-up,pay-off,loop tension device and electric control system.To introduce functions and requirement of every sections,analyze welding wire coil diameter change in layer winding,the control system with coil diameter calculating and loop PID adjusting function was designed.The system takes S7-226PLC as core,and deploy PWS-5600 touch screen ; the take-up and pay-off were driven by motor with MD320 frequency converter control; adopting MODBUS protocol to data exchange.The every functions realizing courses are expounded,the diagrams of system consisting,initialization communication program and frequency converter parameters setting are given.The control system can make layer winder start and stop quickly,stable running,layer winding speed is up to 20 m/s,output in one shift is over 2 tons.%焊丝用高速层绕机由收线机、放线机、活套张力装置及电控部分组成,介绍各部分功能和要求,分析焊丝层绕过程中卷径的变化,设计出具有卷径计算和活套PID调节功能的控制系统.该系统以S7-226PLC为核心,并配置PWS-5600触摸屏;收线机、放线机均由MD320变频器控制的电动机驱动;采用MODBUS协议进行数据交换.详述各个功能的实现过程,并就系统组成、初始化通讯程序、变频器参数设定给出具体图表.该控制系统可使层绕机快速启停,平稳运行,层绕速度最高可达20 m/s,每班产量超过2t.

  1. Microstructure and superconducting properties of nanocarbon-doped internal Mg diffusion-processed MgB2 wires fabricated using different boron powders

    Science.gov (United States)

    Xu, Da; Wang, Dongliang; Li, Chen; Yuan, Pusheng; Zhang, Xianping; Yao, Chao; Dong, Chiheng; Huang, He; Ma, Yanwei; Oguro, Hidetoshi; Awaji, Satoshi; Watanabe, Kazuo

    2016-04-01

    MgB2/Nb/Monel monofilament wires were fabricated using four different boron powders by an internal Mg diffusion (IMD) process. The microstructure, morphology and the critical current density (J c) of the used boron powders and the formative MgB2 layers were analyzed and compared. It was found that the purity and particle size of the boron powder influence the superconducting properties of MgB2 wires; further that the optimized heat-treatment condition also depends on the quality of the boron powder. The highest J c was obtained in the MgB2 layer made using amorphous boron (AB) powder, although a certain amount of voids existed in the superconducting layer. The IMD-processed MgB2 layer fabricated using high-purity boron (HB) powder had also a high J c compared with the powder-in-tube (PIT) process and a few unreacted boron particles remained in it. MgB2 wire fabricated using low-purity boron (LB) powder had a high cost-performance ratio compared with the others, which is expected to allow the fabrication of large-scale and low-cost superconducting wires for practical application. However, the enhancement of the J c was not found in the MgB2 layer manufactured using the ball-milled LB (MLB) powder as expected due to the increased percentage of impurity.

  2. Wire + Arc Additive Manufacturing

    OpenAIRE

    Williams, Stewart W.; Martina, Filomeno; Addison, Adrian C.; Ding, Jialuo; Pardal, Goncalo; Colegrove, Paul A.

    2016-01-01

    Depositing large components (>10 kg) in titanium, aluminium, steel and other metals is possible using Wire + Arc Additive Manufacturing. This technology adopts arc welding tools and wire as feedstock for additive manufacturing purposes. High deposition rates, low material and equipment costs, and good structural integrity make Wire+Arc Additive Manufacturing a suitable candidate for replacing the current method of manufacturing from solid billets or large forgings, especially with regards to ...

  3. 镁合金焊丝成分对镁钢异种金属CMT焊接性的影响%Effect of composition of magnesium alloy welding wire on weldability of heterogeneous metals of magnesium with steel by using CMT welding

    Institute of Scientific and Technical Information of China (English)

    陈剑虹; 余建永; 曹睿; 王培中

    2012-01-01

    Cold metal transfer (CMT) welding was used to lap the dissimilar metallic sheets of magnesium alloy AZ31B and galvanized steel plate HDG60, and three magnesium wire AZ92, AZ61,AND MnE21 were employed in the welding experiment. The result showed that a better weld could be formed with these wires in the case of appropriate welding parameters. However, the welding window of the AZ92 and AZ61 was wider, and that with MnE21 was narrower and noticeable cracks took place at the weld. It was shown by the analysis of joint interface microstructure that the joint would be divided into weld zone, brazing zone, and fusion zone. It resulted from the analysis of X-ray diffraction that, when the magnesium welding wire of AZ92 and AZ61 was employed, there could mainly be magnesium solid solution and such compounds as MgFeAlO4, Mg2Zn11 , and Al12Mg17 in the welding joint interface. When MnE21 was used as welding wire, there would basically be Mg solid solution and compounds Mg32Al49 and Al12Mg12 there. The results showed that the tensile sheerload of the joint reached 87. 5% of the magnesium base material with same dimensions when AZ61 wire was used. When other two Mg wires were used, the tensile sheer load would be less. In short, AZ61 wire would be more suitable for joining dissimilar metals between the magresium and steel.%采用CMT冷金属过渡焊对异种金属AZ31B镁合金板和HDG60镀锌钢板进行焊接,试验中采用AZ92、AZ61、MnE21镁合金焊丝.结果表明:在合适的工艺参数下,3种焊丝都能形成较好的焊缝,但AZ92、AZ61焊丝的焊接窗口比较宽,而MnE21焊丝的焊接窗口极窄,并且焊缝处有明显的裂纹.接头的界面组织分析表明,焊接接头被分成焊缝区、中间结合区、熔合区.通过X射线衍射分析得出,当采用AZ92、AZ61镁合金焊丝时,焊接结合面主要有Mg的固溶体,还有MgFeAlO4、Mg2Zn11、Al12 Mg17等化合物;采用MnE21镁合金焊丝时,焊接结合

  4. Microstructural Characteristics and Mechanical Properties of 2205/AZ31B Laminates Fabricated by Explosive Welding

    Directory of Open Access Journals (Sweden)

    Yan Li

    2017-04-01

    Full Text Available A bimetal composite of 2205 duplex stainless steel and AZ31B magnesium alloy was cladded successfully through the method of explosive welding. The microstructural characteristics and mechanical properties of 2205/AZ31B bimetal composite are discussed. The interface of 2205/AZ31B bimetallic composite was a less regular wavy morphology with locally melted pockets. Adiabatic shear bands occurred only in the AZ31B side near explosive welding interface. The microstructure observed with EBSD showed a strong refinement near the interface zones. Line scan confirmed that the interface had a short element diffusion zone which would contribute to the metallurgical bonding between 2205 duplex stainless steel and AZ31B magnesium alloy. The value of micro-hardness near the bonding interface of composite plate increased because of work hardening and grain refinement. The tensile shear strength of bonding interface of 2205/AZ31B composite was 105.63 MPa. Tensile strength of 2205/AZ31B composite material was higher than the base AZ31B. There were two abrupt drops in stress in the stress–strain curves of the 2205/AZ31B composite materials.

  5. Fabrication of Aluminum Foam-Filled Thin-Wall Steel Tube by Friction Welding and Its Compression Properties

    Directory of Open Access Journals (Sweden)

    Yoshihiko Hangai

    2014-09-01

    Full Text Available Aluminum foam has received considerable attention in various fields and is expected to be used as an engineering material owing to its high energy absorption properties and light weight. To improve the mechanical properties of aluminum foam, combining it with dense tubes, such as aluminum foam-filled tubes, was considered necessary. In this study, an aluminum foam-filled steel tube, which consisted of ADC12 aluminum foam and a thin-wall steel tube, was successfully fabricated by friction welding. It was shown that a diffusion bonding layer with a thickness of approximately 10 μm was formed, indicating that strong bonding between the aluminum foam and the steel tube was realized. By the X-ray computed tomography observation of pore structures, the fabrication of an aluminum foam-filled tube with almost uniform pore structures over the entire specimen was confirmed. In addition, it was confirmed that the aluminum foam-filled steel tube exhibited mechanical properties superior to those of the ADC12 aluminum foam and steel tube. This is considered to be attributed to the combination of the aluminum foam and steel tube, which particularly prevents the brittle fracture and collapse of the ADC12 foam by the steel tube, along with the strong metal bonding between the aluminum foam and the steel tube.

  6. Highly dense and perfectly aligned single-walled carbon nanotubes fabricated by diamond wire drawing dies.

    Science.gov (United States)

    Liu, Guangtong; Zhao, Yuanchun; Deng, Ke; Liu, Zheng; Chu, Weiguo; Chen, Jingran; Yang, Yanlian; Zheng, Kaihong; Huang, Haibo; Ma, Wenjun; Song, Li; Yang, Haifang; Gu, Changzhi; Rao, Guanghui; Wang, Chen; Xie, Sishen; Sun, Lianfeng

    2008-04-01

    We have developed a low-cost and effective method to align single-walled carbon nanotubes (SWNTs) using a series of diamond wire drawing dies. The obtained SWNTs are highly dense and perfectly aligned. X-ray diffraction (XRD) indicates that the highly dense and perfectly aligned SWNTs (HDPA-SWNTs) form a two-dimensional triangular lattice with a lattice constant of 19.62 A. We observe a sharp (002) reflection in the XRD pattern, which should be ascribed to an intertube spacing 3.39 A of adjacent SWNTs. Raman spectra reveal that the radical breath mode (RBM) of SWNTs with larger diameter in the HDPA-SWNTs is suppressed compared with that of as-grown SWNTs. The HDPA-SWNTs have a large density, approximately 1.09 g/cm 3, and a low resistivity, approximately 2 m Omega cm, at room temperature, as well as a large response to light illumination.

  7. Fabrication and characterization of silicon based thermal neutron detector with hot wire chemical vapor deposited boron carbide converter

    Science.gov (United States)

    Chaudhari, Pradip; Singh, Arvind; Topkar, Anita; Dusane, Rajiv

    2015-04-01

    In order to utilize the well established silicon detector technology for neutron detection application, a silicon based thermal neutron detector was fabricated by integrating a thin boron carbide layer as a neutron converter with a silicon PIN detector. Hot wire chemical vapor deposition (HWCVD), which is a low cost, low temperature process for deposition of thin films with precise thickness was explored as a technique for direct deposition of a boron carbide layer over the metalized front surface of the detector chip. The presence of B-C bonding and 10B isotope in the boron carbide film were confirmed by Fourier transform infrared spectroscopy and secondary ion mass spectrometry respectively. The deposition of HWCVD boron carbide layer being a low temperature process was observed not to cause degradation of the PIN detector. The response of the detector with 0.2 μm and 0.5 μm thick boron carbide layer was examined in a nuclear reactor. The pulse height spectrum shows evidence of thermal neutron response with signature of (n, α) reaction. The results presented in this article indicate that HWCVD boron carbide deposition technique would be suitable for low cost industrial fabrication of PIN based single element or 1D/2D position sensitive thermal neutron detectors.

  8. Fabrication and characterization of silicon based thermal neutron detector with hot wire chemical vapor deposited boron carbide converter

    Energy Technology Data Exchange (ETDEWEB)

    Chaudhari, Pradip, E-mail: pradipcha@gmail.com [Semiconductor Thin Films and Plasma Processing Laboratory, Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay, Powai, Mumbai – 400076 (India); Singh, Arvind, E-mail: arvindsingh1884@gmail.com [Electronics Division, Bhabha Atomic Research Centre, Trombay, Mumbai – 400085 (India); Topkar, Anita, E-mail: anita.topkar@gmail.com [Electronics Division, Bhabha Atomic Research Centre, Trombay, Mumbai – 400085 (India); Dusane, Rajiv, E-mail: rodusane@iitb.ac.in [Semiconductor Thin Films and Plasma Processing Laboratory, Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay, Powai, Mumbai – 400076 (India)

    2015-04-11

    In order to utilize the well established silicon detector technology for neutron detection application, a silicon based thermal neutron detector was fabricated by integrating a thin boron carbide layer as a neutron converter with a silicon PIN detector. Hot wire chemical vapor deposition (HWCVD), which is a low cost, low temperature process for deposition of thin films with precise thickness was explored as a technique for direct deposition of a boron carbide layer over the metalized front surface of the detector chip. The presence of B-C bonding and {sup 10}B isotope in the boron carbide film were confirmed by Fourier transform infrared spectroscopy and secondary ion mass spectrometry respectively. The deposition of HWCVD boron carbide layer being a low temperature process was observed not to cause degradation of the PIN detector. The response of the detector with 0.2 µm and 0.5 µm thick boron carbide layer was examined in a nuclear reactor. The pulse height spectrum shows evidence of thermal neutron response with signature of (n, α) reaction. The results presented in this article indicate that HWCVD boron carbide deposition technique would be suitable for low cost industrial fabrication of PIN based single element or 1D/2D position sensitive thermal neutron detectors.

  9. 钛型渣系气保护药芯焊丝焊接参数相互关系%Relationship between welding parameters of titanium type gas shielded flux-cored wire

    Institute of Scientific and Technical Information of China (English)

    孙咸

    2011-01-01

    In this paper the technical features of welding parameters,arc shape and form of metal transfer and matching relation between welding parameters were studied by high-speed camera and bead-on-plate weld.etc.The results show that the flux-cored wire metal transfer basic form is exclusion of non-axial transition,wire arc form is activity and continuous,wire metal transfer is controlled by the dominant force.The welding current and arc voltage is key parameters of titanium type gas shielded flux-cored wire,there is an optimal matching relation between their values.Welding current can change by a larger margin,but free change range of arc voltage is smaller,the relationship is controlled by the arc shape and characteristics of metal transfer,and wire usability quality.%采用高速摄影、平板实焊等试验方法,研究了钛型渣系气保护药芯焊丝焊接参数的技术特征、电弧形态、熔滴过渡形态以及焊接工艺参数间的匹配关系.结果表明,钛型渣系气保护药芯焊丝熔滴过渡的基本形态是非轴向排斥过渡,焊丝的电弧形态属于活动、连续型,焊丝熔滴过渡受主导力控制.该工艺方法的关键参数是焊接电流和电弧电压,它们之间存在最佳数值匹配关系,焊接电流可以变化的幅度较大,而电弧电压可自由变化的幅度较小,该关系受电弧形态和熔滴过渡特性以及焊丝工艺质量的控制.

  10. Fabrication of Nb{sub 3}Al superconducting wires by utilizing the mechanically alloyed Nb(Al){sub ss} supersaturated solid-solution with low-temperature annealing

    Energy Technology Data Exchange (ETDEWEB)

    Pan, X.F. [National Engineering Laboratory for Superconducting Material, Western Superconducting Technologies (WST) Co., Ltd., Xi’an 710018 (China); Superconducting Materials Center, Northwest Institute for Nonferrous Metal Research, Xi’an 710016 (China); Yan, G., E-mail: gyan@c-nin.com [National Engineering Laboratory for Superconducting Material, Western Superconducting Technologies (WST) Co., Ltd., Xi’an 710018 (China); Superconducting Materials Center, Northwest Institute for Nonferrous Metal Research, Xi’an 710016 (China); Qi, M. [Superconducting Materials Center, Northwest Institute for Nonferrous Metal Research, Xi’an 710016 (China); Cui, L.J. [National Engineering Laboratory for Superconducting Material, Western Superconducting Technologies (WST) Co., Ltd., Xi’an 710018 (China); Chen, Y.L.; Zhao, Y. [Key Laboratory of Magnetic Levitation Technologies and Maglev Trains (Ministry of Education of China), Superconductivity and New Energy R and D Center, Southwest Jiaotong University, Chengdu 610031 (China); Li, C.S. [Superconducting Materials Center, Northwest Institute for Nonferrous Metal Research, Xi’an 710016 (China); Liu, X.H. [National Engineering Laboratory for Superconducting Material, Western Superconducting Technologies (WST) Co., Ltd., Xi’an 710018 (China); Feng, Y.; Zhang, P.X. [National Engineering Laboratory for Superconducting Material, Western Superconducting Technologies (WST) Co., Ltd., Xi’an 710018 (China); Key Laboratory of Magnetic Levitation Technologies and Maglev Trains (Ministry of Education of China), Superconductivity and New Energy R and D Center, Southwest Jiaotong University, Chengdu 610031 (China); Liu, H.J. [Institute of Plasma Physics, Chinese Academy of Sciences (CAS), Hefei 230031 (China); and others

    2014-07-15

    Highlights: • This paper reported superconducting properties of the powder-in-tube Nb{sub 3}Al wires. • The Nb{sub 3}Al wires were made by using Nb(Al){sub ss} supersaturated solid solution powders. • The Cu-matrix Nb{sub 3}Al superconducting wires have been successfully fabricated. • The transport J{sub c} of Nb{sub 3}Al wires at 4.2 K, 10 T is up to 12,700 A/cm{sup 2}. - Abstract: High-performance Nb{sub 3}Al superconducting wire is a promising candidate to the application of high-field magnets. However, due to the production problem of km-grade wires that are free from low magnetic field instability, the Nb{sub 3}Al wires made by rapid heating, quenching and transformation (RHQT) are still not available to the large-scale engineering application. In this paper, we reported the properties of the in situ powder-in-tube (PIT) Nb{sub 3}Al superconducting wires, which were made by using the mechanically alloyed Nb(Al){sub ss} supersaturated solid solution, as well as the low temperature heat-treatment at 800 °C for 10 h. The results show that Nb{sub 3}Al superconductors in this method possess very fine grains and well superconducting properties, though a little of Nb{sub 2}Al and Nb impurities still keep being existence at present work. At the Nb{sub 3}Al with a nominal 26 at.% Al content, the onset T{sub c} reaches 15.8 K. Furthermore, a series of Nb{sub 3}Al wires and tapes with various sizes have been fabricated; for the 1.0 mm-diameter wire, the J{sub c} at 4.2 K, 10 T and 14 T have achieved 12,700 and 6900 A/cm{sup 2}, respectively. This work suggests it is possible to develop high-performance Cu-matrix Nb{sub 3}Al superconducting wires by directly using the Nb(Al){sub ss} supersaturated solid-solution without the complex RHQT heat-treatment process.

  11. Comparação do desempenho operacional e das características do cordão na soldagem com diferentes arames tubulares Comparison of operational performance and bead characteristics when welding with different tubular wires

    Directory of Open Access Journals (Sweden)

    Cícero Murta Diniz Starling

    2009-03-01

    Full Text Available Este trabalho objetivou o estudo comparativo das características do cordão produzido por arames tubulares nacionais dos tipos rutílico (ASME SFA-5.20: E71T-1/E71T-9/E71T-9M, básico (ASME SFA-5.20: E71T-5/E71T-5M e "metal cored" (ASME SFA-5.18: E70C3M com 1,2 mm, destinados à soldagem de aços estruturais de baixo e médio teor de carbono. Realizaram-se testes de soldagem, na posição plana, sobre chapas grossas (espessura de 12 mm de aço carbono comum de baixo carbono utilizando-se uma fonte operando no modo "tensão constante" e com monitoração dos sinais de corrente e tensão do arco e velocidade de alimentação (fusão do arame. Variaram-se, na soldagem com cada tipo de arame tubular, a composição do gás de proteção (75%Ar-25%CO2 e 100%CO2 e a velocidade de alimentação do arame (7 e 9 m/min. Os demais parâmetros foram mantidos fixos, incluindo-se a polaridade do eletrodo (CC+ e os comprimentos energizado do eletrodo (16 mm e do arco (3,5 mm. Para os diferentes arames tubulares, avaliaram-se comparativamente as principais características do cordão, incluindo a sua geometria (penetração, reforço, largura, área fundida, área depositada e diluição, presença de descontinuidades, microestrutura e dureza. Levantaram-se as condições operacionais associadas a um cordão com características adequadas à soldagem de chapas grossas de aços estruturais.This paper compares the bead characteristics of welds deposited of carbon steel tubular wires. Three tubular wires of 1.2 mm produced in Brazil were used: rutilic (ASME SFA-5.20: E71T-1/E71T-9/E71T-9M, basic (ASME SFA-5.20: E71T-5/E71T-5M and metal cored (ASME SFA-5.18: E70C-3M. Welding trials were performed in downhand position on thick (12 mm low-carbon steel plates using a constant voltage power supply. Welding current and voltage, and wire feed rate were monitored in all trials. For each tubular wire type, the shielding gas composition (75%Ar-25%CO2 and 100%CO2 and wire

  12. Design, Modeling, Fabrication, and Evaluation of Thermoelectric Generators with Hot-Wire Chemical Vapor Deposited Polysilicon as Thermoelement Material

    Science.gov (United States)

    de Leon, Maria Theresa; Tarazona, Antulio; Chong, Harold; Kraft, Michael

    2014-11-01

    This paper presents the design, modeling, fabrication, and evaluation of thermoelectric generators (TEGs) with p-type polysilicon deposited by hot-wire chemical vapor deposition (HWCVD) as thermoelement material. A thermal model is developed based on energy balance and heat transfer equations using lumped thermal conductances. Several test structures were fabricated to allow characterization of the boron-doped polysilicon material deposited by HWCVD. The film was found to be electrically active without any post-deposition annealing. Based on the tests performed on the test structures, it is determined that the Seebeck coefficient, thermal conductivity, and electrical resistivity of the HWCVD polysilicon are 113 μV/K, 126 W/mK, and 3.58 × 10-5 Ω m, respectively. Results from laser tests performed on the fabricated TEG are in good agreement with the thermal model. The temperature values derived from the thermal model are within 2.8% of the measured temperature values. For a 1-W laser input, an open-circuit voltage and output power of 247 mV and 347 nW, respectively, were generated. This translates to a temperature difference of 63°C across the thermoelements. This paper demonstrates that HWCVD, which is a cost-effective way of producing solar cells, can also be applied in the production of TEGs. By establishing that HWCVD polysilicon can be an effective thermoelectric material, further work on developing photovoltaic-thermoelectric (PV-TE) hybrid microsystems that are cost-effective and better performing can be explored.

  13. Effect of Welding Methods on the Structure and Mechanical Properties of Welded Joints of Screw Piles

    Science.gov (United States)

    Golikov, N. I.; Sidorov, M. M.; Stepanova, K. V.

    2016-11-01

    Mechanical properties and characteristics of the structure of welded joints of screw piles are studied. It is shown that cast tips from steel 25L do not meet the performance specifications for operation in the Northern climatic zone. Quality welded joints of screw piles can be obtained by semiautomatic welding in an environment of CO2 with Sv-08G2S welding wire.

  14. On-Wire Lithography

    National Research Council Canada - National Science Library

    Lidong Qin; Sungho Park; Ling Huang; Chad A. Mirkin

    2005-01-01

    .... This procedure, termed on-wire lithography, combines advances in template-directed synthesis of nanowires with electrochemical deposition and wet-chemical etching and allows routine fabrication...

  15. Studies on Creep Deformation and Rupture Behavior of 316LN SS Multi-Pass Weld Joints Fabricated with Two Different Electrode Sizes

    Science.gov (United States)

    Vijayanand, V. D.; Kumar, J. Ganesh; Parida, P. K.; Ganesan, V.; Laha, K.

    2017-02-01

    Effect of electrode size on creep deformation and rupture behavior has been assessed by carrying out creep tests at 923 K (650 °C) over the stress range 140 to 225 MPa on 316LN stainless steel weld joints fabricated employing 2.5 and 4 mm diameter electrodes. The multi-pass welding technique not only changes the morphology of delta ferrite from vermicular to globular in the previous weld bead region near to the weld bead interface, but also subjects the region to thermo-mechanical heat treatment to generate appreciable strength gradient. Electron backscatter diffraction analysis revealed significant localized strain gradients in regions adjoining the weld pass interface for the joint fabricated with large electrode size. Larger electrode diameter joint exhibited higher creep rupture strength than the smaller diameter electrode joint. However, both the joints had lower creep rupture strength than the base metal. Failure in the joints was associated with microstructural instability in the fusion zone, and the vermicular delta ferrite zone was more prone to creep cavitation. Larger electrode diameter joint was found to be more resistant to failure caused by creep cavitation than the smaller diameter electrode joint. This has been attributed to the larger strength gradient between the beads and significant separation between the cavity prone vermicular delta ferrite zones which hindered the cavity growth. Close proximity of cavitated zones in smaller electrode joint facilitated their faster coalescence leading to more reduction in creep rupture strength. Failure location in the joints was found to depend on the electrode size and applied stress. The change in failure location has been assessed on performing finite element analysis of stress distribution across the joint on incorporating tensile and creep strengths of different constituents of joints, estimated by ball indentation and impression creep testing techniques.

  16. 管线钢大电流双面高速埋弧焊接用焊丝研制%Development of Wire for Large Current Double Side Submerged Arc Welding of Pipe Steel

    Institute of Scientific and Technical Information of China (English)

    彭云; 陈武柱; 许祖泽

    2001-01-01

    介绍了石油、天然气输送管线用埋弧焊丝的特征及高韧性焊丝成分设计原则。分别采用92kg高频感应炉实验室冶炼,500kg中频感应炉半工业性冶炼和300t顶吹氧气转炉工业化大生产冶炼,进行焊丝研制。对所研制的焊丝配合烧结焊剂SJ101,进行了无坡口双面埋弧焊试验,测试了焊缝成分、冲击韧度、金相组织、硬度和接头抗拉强度。用扫描电镜分析了冲击断口形貌及夹杂物组成,透射电镜分析了焊缝金属的微观结构,俄歇试验分析了B、Ti、N在焊缝中的分布。结果表明,B在原奥氏体晶界偏聚,可抑制先共析铁素体在晶界析出,弥散分布的细小夹杂物有助于针状铁素体的生成,配合降低S、P、气体元素和杂质含量,可使焊缝金属具有高的韧性。焊缝硬度在HV185~HV214之间,与母材平均硬度HV190为同一水平。焊缝金属横向抗拉强度高于母材。%In this paper,the characteristics of wire for submerged arc welding of oil and gas pipe line and the principles for the design of chemical compositions of high toughness welding wire are discussed.Steels of wire are smelted in high frequency induction furnace,medium frequency induction furnace,and top oxygen blown converter respectively.Matching the agglomerated flux SJ101,these wires are used for double side submerged arc welding.The chemical compositions,impact toughness,microstructure of weld metal and hardness and tensile strength of welded joint are investigated.The fractured surfaces of impact specimens are analyzed by scanning electron microscope,the microstructures of weld metal are analyzed by transmission electron microscope,and the distributions of B,Ti,N are examined by Auger spectrum analysis.It is indicated that B segregates in the boundary of original austenite grains,that is beneficial for the restriction proeutectoid ferrite.Uniformly distributed particles are helpful for the

  17. Single wire radial junction photovoltaic devices fabricated using aluminum catalyzed silicon nanowires

    Energy Technology Data Exchange (ETDEWEB)

    Ke, Y; Weng, X J; Kendrick, C E; Eichfeld, S M; Redwing, J M [Department of Materials Science and Engineering, Materials Research Institute, Pennsylvania State University, University Park, PA 16802 (United States); Wang, X; Yu, Y A; Yoon, H P; Mayer, T S [Department of Electrical Engineering, Materials Research Institute, Pennsylvania State University, University Park, PA 16802 (United States); Habib, Y M, E-mail: jmr31@psu.edu, E-mail: tsm2@psu.edu [Illuminex Corp., Lancaster, PA 17601 (United States)

    2011-11-04

    Single nanowire radial junction solar cell devices were fabricated using Si nanowires synthesized by Al-catalyzed vapor-liquid-solid growth of the p{sup +} core (Al auto-doping) and thin film deposition of the n{sup +}-shell at temperatures below 650 deg. C. Short circuit current densities of {approx} 11.7 mA cm{sup -2} were measured under 1-sun AM1.5G illumination, showing enhanced optical absorption. The power conversion efficiencies were limited to < 1% by the low open circuit voltage and fill factor of the devices, which was attributed to junction shunt leakage promoted by the high p{sup +}/n{sup +} doping. This demonstration of a radial junction device represents an important advance in the use of Al-catalyzed Si nanowire growth for low cost photovoltaics.

  18. Self-Reacting Friction Stir Welding for Aluminum Alloy Circumferential Weld Applications

    Science.gov (United States)

    Bjorkman, Gerry; Cantrell, Mark; Carter, Robert

    2003-01-01

    Friction stir welding is an innovative weld process that continues to grow in use, in the commercial, defense, and space sectors. It produces high quality and high strength welds in aluminum alloys. The process consists of a rotating weld pin tool that plasticizes material through friction. The plasticized material is welded by applying a high weld forge force through the weld pin tool against the material during pin tool rotation. The high weld forge force is reacted against an anvil and a stout tool structure. A variation of friction stir welding currently being evaluated is self-reacting friction stir welding. Self-reacting friction stir welding incorporates two opposing shoulders on the crown and root sides of the weld joint. In self-reacting friction stir welding, the weld forge force is reacted against the crown shoulder portion of the weld pin tool by the root shoulder. This eliminates the need for a stout tooling structure to react the high weld forge force required in the typical friction stir weld process. Therefore, the self-reacting feature reduces tooling requirements and, therefore, process implementation costs. This makes the process attractive for aluminum alloy circumferential weld applications. To evaluate the application of self-reacting friction stir welding for aluminum alloy circumferential welding, a feasibility study was performed. The study consisted of performing a fourteen-foot diameter aluminum alloy circumferential demonstration weld using typical fusion weld tooling. To accomplish the demonstration weld, weld and tack weld development were performed and fourteen-foot diameter rings were fabricated. Weld development consisted of weld pin tool selection and the generation of a process map and envelope. Tack weld development evaluated gas tungsten arc welding and friction stir welding for tack welding rings together for circumferential welding. As a result of the study, a successful circumferential demonstration weld was produced leading

  19. Fabrication and characterization of silicon wire solar cells having ZnO nanorod antireflection coating on Al-doped ZnO seed layer.

    Science.gov (United States)

    Baek, Seong-Ho; Noh, Bum-Young; Park, Il-Kyu; Kim, Jae Hyun

    2012-01-05

    In this study, we have fabricated and characterized the silicon [Si] wire solar cells with conformal ZnO nanorod antireflection coating [ARC] grown on a Al-doped ZnO [AZO] seed layer. Vertically aligned Si wire arrays were fabricated by electrochemical etching and, the p-n junction was prepared by spin-on dopant diffusion method. Hydrothermal growth of the ZnO nanorods was followed by AZO film deposition on high aspect ratio Si microwire arrays by atomic layer deposition [ALD]. The introduction of an ALD-deposited AZO film on Si wire arrays not only helps to create the ZnO nanorod arrays, but also has a strong impact on the reduction of surface recombination. The reflectance spectra show that ZnO nanorods were used as an efficient ARC to enhance light absorption by multiple scattering. Also, from the current-voltage results, we found that the combination of the AZO film and ZnO nanorods on Si wire solar cells leads to an increased power conversion efficiency by more than 27% compared to the cells without it.

  20. Effective Ex-situ Fabrication of F-Doped SmFeAsO Wire for High Transport Critical Current Density

    Science.gov (United States)

    Fujioka, Masaya; Kota, Tomohiro; Matoba, Masanori; Ozaki, Toshinori; Takano, Yoshihiko; Kumakura, Hiroaki; Kamihara, Yoichi

    2011-06-01

    We demonstrate the fabrication of superconducting SmFeAsO1-xFx (Sm-1111) wires by using the ex-situ powder-in-tube technique. Sm-1111 powder and a binder composed of SmF3, samarium arsenide, and iron arsenide were used to synthesize the superconducting core. Although the F content of Sm-1111 is reduced in the process of ex-situ fabrication, the binder compensates by sufficiently supplementing the F content, thereby preventing a decrease in the superconducting transition temperature and a shrinkage of the superconducting volume fraction. Thus, in the superconducting Sm-1111 wire with the binder, the transport critical current density reaches the highest value of ˜4 kA/cm2 at 4.2 K.

  1. Caracterização do cordão na soldagem FCAW com um arame tubular "metal cored" Bead characterization on FCAW welding of a metal cored tubular wire

    Directory of Open Access Journals (Sweden)

    Cícero Murta Diniz Starling

    2011-09-01

    Full Text Available Este trabalho objetivou o estudo do efeito de algumas condições operacionais nas características do cordão produzido por um arame tubular "metal cored" (ASME SFA-5.18: E70C-3M de fabricação nacional com 1,2 mm de diâmetro, destinado à soldagem de aços carbono comuns estruturais de baixo e médio teor de carbono. Realizaram-se testes de soldagem, na posição plana, sobre chapas grossas (espessura de 12 mm de aço de baixo carbono utilizando-se uma fonte operando no modo "tensão constante" e com monitoração dos sinais de corrente e tensão do arco e velocidade de alimentação (fusão do arame. Variaram-se a composição do gás de proteção (75%Ar-25%CO2 e 100%CO2, a polaridade do eletrodo (positiva e negativa e a velocidade de alimentação do arame (7 e 9 m/min. Os demais parâmetros de soldagem foram mantidos fixos, incluindo-se os comprimentos energizado do eletrodo (16 mm e do arco (3,5 mm. Avaliaram-se os efeitos das condições operacionais nas principais características do cordão incluindo a sua geometria (penetração, reforço, largura, área fundida, área depositada e diluição, presença de descontinuidades, microestrutura e dureza. Levantaram-se, para o arame "metal cored", as condições operacionais de maior produtividade (maior taxa de deposição associadas a um cordão com características adequadas à soldagem de chapas grossas de aços estruturais.This work evaluates the relationship between operational conditions and the characteristics of weld beads deposited with a 1.2 mm produced in Brazil metal cored tubular wire (ASME SFA-5.18: E70C-3M. Welding trials were performed in downhand position on 12mm thick low-carbon steel plates using a constant voltage power supply. Welding current and voltage, and wire feed rate were monitored in all trials. While the shielding gas composition (75%Ar-25%CO2 and 100%CO2, wire polarity, and wire feed rate (7 and 9 m/min were changed, other process variables, including

  2. Graphite coating effects on the critical current characteristics of MgB{sub 2}/Cu wires fabricated by an in situ PIT method

    Energy Technology Data Exchange (ETDEWEB)

    Shimura, S. [Morioka Laboratory for Applied Superconductivity Technology, Superconductivity Research Laboratory, ISTEC, 3-35-2 Iioka-Shinden, Morioka, Iwate 020-0852 (Japan)]. E-mail: shimura@istec.or.jp; Machi, T. [Superconductivity Research Laboratory, ISTEC 1-10-13 Shinonome, Koto-ku, Tokyo 135-0062 (Japan); Nakao, K. [Superconductivity Research Laboratory, ISTEC 1-10-13 Shinonome, Koto-ku, Tokyo 135-0062 (Japan); Koshizuka, N. [Morioka Laboratory for Applied Superconductivity Technology, Superconductivity Research Laboratory, ISTEC, 3-35-2 Iioka-Shinden, Morioka, Iwate 020-0852 (Japan); Tanaka, S. [Superconductivity Research Laboratory, ISTEC 1-10-13 Shinonome, Koto-ku, Tokyo 135-0062 (Japan); Mochizuki, K. [Tokyo Wire Works, Ltd., 2-30-9 Nishi-Rokugo, Ota-ku, Tokyo 144-0056 (Japan); Shibata, N. [Iwate Tokyo Wire Works, Ltd., 2-30-9 Nishi-Rokugo, Ota-ku, Tokyo 144-0056 (Japan); Ushio, K. [Iwate Tokyo Wire Works, Ltd., 2-30-9 Nishi-Rokugo, Ota-ku, Tokyo 144-0056 (Japan)

    2005-10-01

    In order to improve the critical current characteristics of Cu sheathed MgB{sub 2} wires, we studied the carbon doping and coating effects on J {sub C} of wires prepared by an in situ powder-in-tube (PIT) method. Raw materials of Mg and B powders were mixed with a certain amount of MgB{sub 2} powder to increase the core density of wires in the heat treated samples. The pellets of these mixed powders were inserted into Cu sheaths and manufactured into wires by rotary swaging, two-axial rolling and drawing under cold-working. The wires were finally heat treated at 600 deg. C for 2 h in Ar gas atmosphere. The critical current I {sub C} of short samples of graphite 5 at.% doped MgB{sub 2}/Cu with diameter of 1.0 mm reached 548 A (J {sub C} = 440 kA/cm{sup 2}) at 4.2 K in self-field. The reaction of Mg with Cu decreased for graphite coating samples compared with non-coating ones. We obtained high performance MgB{sub 2}/Cu wires by doping of diamond and graphite powder in the in situ PIT method. We found that the graphite coating on the inside surface of Cu sheath was effective for suppressing the reaction of Mg with Cu sheath. We also fabricated solenoid coils by wind and react method heat treated under the above conditions. The I {sub C} value was 230 A at 4.2 K for a coil produced by using a 16 m wire. This coil generated a magnetic field of 0.42 T at liquid He temperature.

  3. Graphite coating effects on the critical current characteristics of MgB 2/Cu wires fabricated by an in situ PIT method

    Science.gov (United States)

    Shimura, S.; Machi, T.; Nakao, K.; Koshizuka, N.; Tanaka, S.; Mochizuki, K.; Shibata, N.; Ushio, K.

    2005-10-01

    In order to improve the critical current characteristics of Cu sheathed MgB2 wires, we studied the carbon doping and coating effects on JC of wires prepared by an in situ powder-in-tube (PIT) method. Raw materials of Mg and B powders were mixed with a certain amount of MgB2 powder to increase the core density of wires in the heat treated samples. The pellets of these mixed powders were inserted into Cu sheaths and manufactured into wires by rotary swaging, two-axial rolling and drawing under cold-working. The wires were finally heat treated at 600 °C for 2 h in Ar gas atmosphere. The critical current IC of short samples of graphite 5 at.% doped MgB2/Cu with diameter of 1.0 mm reached 548 A (JC = 440 kA/cm2) at 4.2 K in self-field. The reaction of Mg with Cu decreased for graphite coating samples compared with non-coating ones. We obtained high performance MgB2/Cu wires by doping of diamond and graphite powder in the in situ PIT method. We found that the graphite coating on the inside surface of Cu sheath was effective for suppressing the reaction of Mg with Cu sheath. We also fabricated solenoid coils by wind and react method heat treated under the above conditions. The IC value was 230 A at 4.2 K for a coil produced by using a 16 m wire. This coil generated a magnetic field of 0.42 T at liquid He temperature.

  4. Some Studies of Optimal Process Parameters For Solid Wire Gas Metal Arc Welding Using Neural Network Technique And Simulation Using Ansys

    Directory of Open Access Journals (Sweden)

    Saritprava Sahoo

    2013-08-01

    Full Text Available GMAW (Gas Metal Arc Welding is an arc welding process which is widely used in industry to join the metals. In this present work we have investigated the effect of varying welding parameters on the weld bead quality of Mild Steel flat having 12mm thickness. The chosen input parameters for the study are Welding Voltage, Welding Current and the travel speed of welding torch. The output parameters chosen are Weld Bead Width, Weld Bead Height, Depth of Penetration and Depth of Heat Affected Zone (HAZ. The four levels of experimental set-ups for each of the input parameters are considered and other process parameters are kept constant for the study. Hence the total numbers of experimental set-ups are 64 and the corresponding values of output parameters are found. As this is a Multi-Response Problem, it is being optimized to Single-Response Problem using Weighted Principal Components (WPC Method. Artificial Neural Networks (sANN, Error Back Propagation Procedure is being used for the prediction of optimal process parameters for GMAW process in this present work. The finite element analysis of residual stresses in butt welding of two similar plates is performed with the ANSYS software.

  5. Electrochemical impedance spectroscopy study on the corrosion of the weld zone of 3Cr steel welded joints in CO2 environments

    Science.gov (United States)

    Xu, Li-ning; Zhu, Jin-yang; Lu, Min-xu; Zhang, Lei; Chang, Wei

    2015-05-01

    The welded joints of 3Cr pipeline steel were fabricated with commercial welding wire using the gas tungsten arc welding (GTAW) technique. Potentiodynamic polarization curves, linear polarization resistance (LPR), electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM), and energy-dispersive spectrometry (EDS) were used to investigate the corrosion resistance and the growth of a corrosion film on the weld zone (WZ). The changes in electrochemical characteristics of the film were obtained through fitting of the EIS data. The results showed that the average corrosion rate of the WZ in CO2 environments first increased, then fluctuated, and finally decreased gradually. The formation of the film on the WZ was divided into three stages: dynamic adsorption, incomplete-coverage layer formation, and integral layer formation.

  6. Vision sensing and control for wire extension in pulsed MIG welding of aluminum alloy%铝合金脉冲MIG焊焊丝伸出长度视觉检测控制

    Institute of Scientific and Technical Information of China (English)

    卢立晖; 石玗; 黄健康; 樊佳伟; 樊丁

    2011-01-01

    Research work of wire extension control based on vision sensing was done in pulsed MIG welding process of aluminum alloy.A rapid prototyping control platform was established for pulsed MIG welding of aluminum alloy using real-time target environment based on xPC.With vision sensing of welding zone image and corresponding image processing algorithm,a fuzzy PID closed loop control system for wire extension was designed on the basis of the built rapid prototyping control platform.Then experimental results show that the method of vision sensing can meet the control requirements of wire extension stability,the rapid prototyping control system built with fuzzy PID controller based on vision sensing can realize the well control of the wire extension in pulsed MIG welding of aluminum alloy and also has strong robustness and quick response ability.%针对铝合金脉冲MIG焊过程焊丝伸出长度的视觉控制进行了研究.设计了基于视觉传感的焊丝伸出长度模糊PID闭环控制系统,采用基于xPC的实时目标环境,建立了铝合金脉冲MIG焊快速原型的控制平台,并进行了铝合金脉冲MIG焊焊丝伸出长度视觉控制试验.结果表明,在铝合金脉冲MIG焊过程中,视觉传感的方法能够满足焊丝伸出长度稳定性的控制,且利用模糊PID控制器建立的快速原型视觉传感控制系统可以实现铝合金脉冲MIG焊丝伸出长度的良好控制,具有较强的鲁棒性和快速响应能力.

  7. Weld overlay cladding with iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Goodwin, G.M. [Oak Ridge National Lab., TN (United States)

    1995-08-01

    The hot and cold cracking tendencies of some early iron aluminide alloy compositions have limited their use in applications where good weldability is required. Using hot crack testing techniques invented at ORNL, and experimental determinations of preheat and postweld heat treatment needed to avoid cold cracking, we have developed iron aluminide filler metal compositions which can be successfully used to weld overlay clad various substrate materials, including 9Cr-1Mo steel, 2-1/4Cr-1Mo steel, and 300-series austenitic stainless steels. Dilution must be carefully controlled to avoid crack-sensitive deposit compositions. The technique used to produce the current filler metal compositions is aspiration-casting, i.e. drawing the liquid from the melt into glass rods. Future development efforts will involve fabrication of composite wires of similar compositions to permit mechanized gas tungsten arc (GTA) and/or gas metal arc (GMA) welding.

  8. Welded Kimberlite?

    Science.gov (United States)

    van Straaten, B. I.; Kopylova, M. G.; Russell, J. K.; Scott Smith, B. H.

    2009-05-01

    Welding of pyroclastic deposits generally involves the sintering of hot glassy vesicular particles and requires the presence of a load and/or high temperatures. Welding can occur on various scales as observed in large welded pyroclastic flows, in small-volume agglutinated spatter rims, or as in coalesced clastogenic lava flows. In all these examples welding occurs mainly by reduction or elimination of porosity within the vesicular clasts and/or inter-clast pore space. The end result of welding in pyroclastic deposits is to produce dense, massive, coherent deposits. Here, we present a possible new end-member of the welding process: welding of non- vesicular pyroclasts in intra-crater kimberlite deposits. Kimberlite melt is a low-viscosity liquid carrying abundant crystals. Because of this, kimberlite eruptions generally produce non-vesicular pyroclasts. During welding, these pyroclast cannot deform by volume reduction to form typical fiamme. As a result, welding and compaction in kimberlites proceeds via the reduction of inter-clast pore space alone. The lack of porous pyroclasts limits the maximum amount of volumetric strain within pyroclastic kimberlite deposits to about 30%. This value is substantially lower than the limiting values for welding of more common felsic pyroclastic flows. The lower limit for volumetric strain in welded kimberlite deposits severely restricts the development of a fabric. In addition, pyroclastic kimberlite deposits commonly feature equant-shaped pyroclasts, and equant-shaped crystals. This, in turn, limits the visibility of the results of compaction and pore space reduction, as there are few deformable markers and elongate rigid markers that are able to record the strain during compaction. These features, together with the low viscosity of kimberlite magma and the stratigraphic position of these kimberlite deposits within the upper reaches of the volcanic conduit, call for careful interpretation of coherent-looking rocks in these

  9. Development of narrow gap welding technology for extremely thick steel

    Science.gov (United States)

    Imai, K.; Saito, T.; Okumura, M.

    In the field of extremely thick steel, various narrow gap welding methods were developed on the basis of former welding methods and are used in practice. It is important to develop and improve automatic narrow gap welding, J edge preparation by gas cutting, the prevention of welding defects, wires for narrow gap welding and so on in order to expand the scope of application of the method. Narrow gap welding technologies are described, based on new concepts developed by Nippon Steel Corporation.

  10. High-performance MgB2 superconducting wires for use under liquid-helium-free conditions fabricated using an internal Mg diffusion process

    Science.gov (United States)

    Ye, ShuJun; Song, Minghui; Matsumoto, Akiyoshi; Togano, Kazumasa; Takeguchi, Masaki; Ohmura, Takahito; Kumakura, Hiroaki

    2013-12-01

    MgB2 has a superconducting transition temperature (Tc) of 39 K, which is much higher than that for practical metallic superconductors. Thus, it is hoped that MgB2 can not only replace metallic superconductors, but can be used under liquid-helium-free conditions, for example, at temperatures of 10-20 K that can easily be achieved using cryocooling systems. However, to date, the reported critical current density (Jc) for MgB2 wires is not high enough for large-scale applications in liquid-helium-free conditions. In the present study, successful fabrication of high-performance MgB2 superconducting wires was carried out using an internal Mg diffusion (IMD) process, involving a p-dimethylbenzene (C8H10) pre-treatment of carbon-coated B powder with nanometer-sized particles. The resulting wires exhibited the highest ever Jc of 1.2 × 105 A cm-2 at 4.2 K and 10 T, and an engineering critical current density (Je) of about 1 × 104 A cm-2. Not only in 4.2 K, but also in 10 K, the Jc values for the wires fabricated in the present study are in fact higher than that for Nb-Ti wires at 4.2 K for the magnetic fields at which the measurements were carried out. At 20 K and 5 T, the Jc and Je were about 7.6 × 105 A cm-2 and 5.3 × 103 A cm-2, respectively, which are the highest values reported for MgB2 wires to date. The results of a detailed microstructural analysis suggested that the main reason for the superior electrical performance was the high density of the MgB2 layer rather than just the small grain size, and that the critical current could be further increased by suitable control of the microstructure. These high-performance IMD-processed MgB2 wires are thus promising superconductors for applications such as magnetic resonance imaging and maglev trains that can operate under liquid-helium-free conditions.

  11. Temperature changes of pulp chamber during in vitro laser welding of orthodontic attachments.

    Science.gov (United States)

    Işman, Eren; Okşayan, Rıdvan; Sökücü, Oral; Üşümez, Serdar

    2014-01-01

    The use of lasers has been suggested for orthodontists to fabricate or repair orthodontic appliances by welding metals directly in the mouth. This work aimed to evaluate the temperature changes in the pulp chamber during welding of an orthodontic wire to an orthodontic molar band using Nd : YAG laser in vitro. A freshly extracted human third molar with eliminated pulpal tissues was used. J-type thermocouple wire was positioned in the pulp chamber. A conductor gel was used in the transferring of outside temperature changes to the thermocouple wire. An orthodontic band was applied to the molar tooth and bonded using light cured orthodontic cement. Twenty five mm length of 0.6 mm diameter orthodontic stainless steel wires was welded to the orthodontic band using Nd : YAG laser operated at 9.4 watt. Temperature variation was determined as the change from baseline temperature to the highest temperature was recorded during welding. The recorded temperature changes were between 1.8 and 6.8°C (mean: 3.3±1.1°C). The reported critical 5.5°C level was exceeded in only one sample. The results of this study suggest that intraoral use of lasers holds great potential for the future of orthodontics and does not present a thermal risk. Further studies with larger samples and structural analysis are required.

  12. Temperature Changes of Pulp Chamber during In Vitro Laser Welding of Orthodontic Attachments

    Science.gov (United States)

    İşman, Eren; Okşayan, Rıdvan; Sökücü, Oral; Üşümez, Serdar

    2014-01-01

    The use of lasers has been suggested for orthodontists to fabricate or repair orthodontic appliances by welding metals directly in the mouth. This work aimed to evaluate the temperature changes in the pulp chamber during welding of an orthodontic wire to an orthodontic molar band using Nd : YAG laser in vitro. A freshly extracted human third molar with eliminated pulpal tissues was used. J-type thermocouple wire was positioned in the pulp chamber. A conductor gel was used in the transferring of outside temperature changes to the thermocouple wire. An orthodontic band was applied to the molar tooth and bonded using light cured orthodontic cement. Twenty five mm length of 0.6 mm diameter orthodontic stainless steel wires was welded to the orthodontic band using Nd : YAG laser operated at 9.4 watt. Temperature variation was determined as the change from baseline temperature to the highest temperature was recorded during welding. The recorded temperature changes were between 1.8 and 6.8°C (mean: 3.3 ± 1.1°C). The reported critical 5.5°C level was exceeded in only one sample. The results of this study suggest that intraoral use of lasers holds great potential for the future of orthodontics and does not present a thermal risk. Further studies with larger samples and structural analysis are required. PMID:24550714

  13. Temperature Changes of Pulp Chamber during In Vitro Laser Welding of Orthodontic Attachments

    Directory of Open Access Journals (Sweden)

    Eren İşman

    2014-01-01

    Full Text Available The use of lasers has been suggested for orthodontists to fabricate or repair orthodontic appliances by welding metals directly in the mouth. This work aimed to evaluate the temperature changes in the pulp chamber during welding of an orthodontic wire to an orthodontic molar band using Nd : YAG laser in vitro. A freshly extracted human third molar with eliminated pulpal tissues was used. J-type thermocouple wire was positioned in the pulp chamber. A conductor gel was used in the transferring of outside temperature changes to the thermocouple wire. An orthodontic band was applied to the molar tooth and bonded using light cured orthodontic cement. Twenty five mm length of 0.6 mm diameter orthodontic stainless steel wires was welded to the orthodontic band using Nd : YAG laser operated at 9.4 watt. Temperature variation was determined as the change from baseline temperature to the highest temperature was recorded during welding. The recorded temperature changes were between 1.8 and 6.8°C (mean: 3.3 ± 1.1°C. The reported critical 5.5°C level was exceeded in only one sample. The results of this study suggest that intraoral use of lasers holds great potential for the future of orthodontics and does not present a thermal risk. Further studies with larger samples and structural analysis are required.

  14. Fabrication and Luminescence of Narrow Reactive Ion Etched In1-xGaxAs/InP and GaAs/Gas1-xAlxAs Quantum Wires

    Science.gov (United States)

    Izrael, A.; Marzin, J. Y.; Sermage, B.; Birotheau, L.; Robein, D.; Azoulay, R.; Benchimol, J. L.; Henry, L.; Thierry-Mieg, V.; Ladan, F. R.; Taylor, L.

    1991-11-01

    We present the fabrication process of narrow quantum wires in both In1-xGaxAs/InP and GaAs/Ga1-xAlxAs systems based upon e-beam lithography, lift-off, reactive ion etching and MOCVD overgrowth. The carrier lifetime, deduced from low temperature time-resolved photoluminescence, remains of the order of one nanosecond in both systems, showing the good quality of the overgrown interfaces. An efficient capture of the carriers created in the barrier material into the wires is demonstrated. One-dimension quantum confinement effects are observed for the lowest lateral sizes: in In1-xGaxAs/InP wires (width down to 15 nm), quantum shifts of the low temperature cw photoluminescence peak (up to 30 meV) are observed while in GaAs/Ga1-xAlxAs wires (width down to 20 nm), we report shifts up to 10 meV of the emission peak.

  15. 49 CFR 179.300-9 - Welding.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.300-9 Section 179.300-9... Specifications for Multi-Unit Tank Car Tanks (Classes DOT-106A and 110AW) § 179.300-9 Welding. (a) Longitudinal... fusion welded on class DOT-110A tanks. Welding procedures, welders and fabricators must be approved...

  16. 氧对焊缝金属吸氮机制的影响%EFFECT OF OXYGEN CONTENT ON NITROGEN ABSORPTIVE MECHANISM IN WELD FOR FLUX-CORED WIRE

    Institute of Scientific and Technical Information of China (English)

    冯灵芝; 张智; 张文钺

    2001-01-01

    By measuring the content of oxygen and nitrogen in welds of six kinds of self-shielded flux-cored wires,the effect of oxygen on nitrogen content in weld is studied and the different absorptive mechanisms of nitrogen at a low oxygen level([O] lower than 0.02%) and a high oxygen level ([O] higher than 0.03%) have been disco ve red.The results indicate that the content of nitrogen in weld can be made lowest by modifying the composition of flux and controlling the content of oxygen to the range of 0.02%~0.03%.%通过测定6种焊缝中的氮、氧含量,研究了氧对焊缝金属吸氮量的影响,发现液态金属在低氧([O]<0.02%)和高氧([O]>0.03%)条件下不同的吸氮机制,并且提出通过调整药芯成分,将焊缝氧含量控制在0.02%~0.03%范围内,可使焊缝吸氮量最低.

  17. Apparatus For Metal/Inert-Gas Welding In Vacuum

    Science.gov (United States)

    Stocks, C. O.

    1994-01-01

    Metal/inert-gas welding-torch assembly operates in vacuum. Plasma generated in interior chamber and focused onto workpiece in vacuum. Pinch rollers feed wire to weld puddle. Controlled flow of plasma reduces dispersal in vacuum, preventing extinction.

  18. TECHNOLOGICAL ISSUES IN MECHANISED FEED WIG/TIG WELDING SURFACING OF WELDING

    Directory of Open Access Journals (Sweden)

    BURCA Mircea

    2016-09-01

    manual welding tests in the light of using the process for welding surfacing being known that in such applications mechanised operations are recommended whenever possible given the latter strengths i.e. increased productivity and quality deposits. The research also aims at achieving a comparative a study between wire mechanised feed based WIG manual welding and the manual rod entry based manual welding in terms of geometry deposits, deposits aesthetics, operating technique, productivity, etc . In this regard deposits were made by means of two welding procedures, and subsequently welding surfacing was made with the optimum values of the welding parameters in this case.

  19. Effect of Welding Parameters on Dilution and Weld Bead Geometry in Cladding

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The effect of pulsed gas metal arc welding (GMAW) variables on the dilution and weld bead geometry in cladding X65 pipeline steel with 316L stainless steel was studied. Using a full factorial method, a series of experiments were carried out to know the effect of wire feed rate, welding speed, distance between gas nozzle and plate, and the vertical angle of welding on dilution and weld bead geometry. The findings indicate that the dilution of weld metal and its dimension i.e. width, height and depth increase with the feed rate, but the contact angle of the bead decreases first and then increases. Meantime, welding speed has an opposite effect except for dilution. There is an interaction effect between welding parameters at the contact angle. The results also show forehand welding or decreasing electrode extension decrease the angle of contact. Finally,a mathematical model is contrived to highlight the relationship between welding variables with dilution and weld bead geometry.

  20. ZM6镁合金焊丝热挤压-热拉拔工艺研究%Hot Extrusion-hot Drawing for ZM6 Alloy Welding Wire

    Institute of Scientific and Technical Information of China (English)

    张铁磊; 吉泽升; 赵振华; 武淑艳

    2012-01-01

    ZM6 alloy welding wire with diameter of 3mm was prepared by the hot extrusion - hot drawing method and the microstructure evolution was observed. The results show that the φ4mm wire billet can be produced by the reasonable choice of extrusion parameters, such as extrusion ratio, extrusion temperature and extrusion speed. By the further choice of drawing pass times and drawing temperature, the φ3mm ZM6 alloy welding wire with good surface quality was prepared. After hot extrusion, the grain of ZM6 alloy were refined significantly and the grains sizes were further reduced after 4 times drawing pass.%采用热挤压-热拉拔的方法制备了(φ)3 mm的ZM6镁合金焊丝,并对组织演变进行了观察.结果表明,通过对挤压比、挤压温度、挤压速度的合理选择可以制备出(φ)4mm的焊丝坯料,再选用适当的拉拔道次和拉拔温度等参数能够生产出表面质量良好的(φ)3 mm的ZM6镁合金焊丝.ZM6镁合金热挤压后晶粒明显细化,经过4个道次热拉拔后晶粒尺寸进一步减小.

  1. An Assessment of Molten Metal Detachment Hazards During Electron Beam Welding in the Space Shuttle Bay at LEO for the International Space Welding Experiment

    Science.gov (United States)

    Fragomeni, James M.

    1996-01-01

    possible causes such as welder procedural error, externally applied impulsive forces(s), filler wire entrainment and snap-out, cutting expulsion, and puddle expulsion. Molten metal detachment from either the weld/cut substrate or weld wire could present harm to a astronaut in the space environment it the detachment was ti burn through the fabric of the astronaut Extravehicular Mobility Unit (EMC). In this paper an experimental test was performed in a 4 ft. x 4 ft. vacuum chamber at MSFC enabling protective garment to be exposed to the molten metal drop detachments to over 12 inches. The chamber was evacuated to vacuum levels of at least 1 x 10(exp -5) torr (50 micro-torr) during operation of the 1.0 kW Universal Hand Tool (UHT). The UHT was manually operated at the power mode appropriate for each material and thickness. The space suit protective welding garment, made of Teflon fabric (10 oz. per yard) with a plain weave, was placed on the floor of the vacuum chamber to catch the molten metal drop detachments. A pendulum release mechanism consisting of four hammers, each weighing approximately 3.65 lbs, was used to apply an impact forces to the weld sample/plate during both the electron beam welding and cutting exercises. Measurements were made of the horizontal fling distances of the detached molten metal drops. The volume of a molten metal drop can also be estimated from the size of the cut. Utilizing equations, calculations were made to determine chande in surafec area (Delat a(surface)) for 304 stainless steel for cutting based on measurements of metal drop sizes at the cut edges. For the cut sample of 304 stainless steel based on measurement of the drop size at the edge, Delta-a(surface) was determined to be 0.0054 2 in . Calculations have indicated only a small amount of energy is required to detach a liquid metal drop. For example, approximately only 0.000005 ft-lb of energy is necessary to detach a liquid metal steel drop based on the above theoretical analysis

  2. Microstructure characteristics and mechanical property of aluminum alloy/stainless steel lap joints fabricated by MIG welding-brazing process

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Hongtao, E-mail: hitzht@yahoo.com.cn [School of Materials Science and Engineering, Harbin Institute of Technology at Weihai, Weihai 264209 (China); Liu Jiakun [School of Materials Science and Engineering, Harbin Institute of Technology at Weihai, Weihai 264209 (China)

    2011-07-25

    Highlights: {yields} Wrought aluminum and stainless steel was joined with welding-brazing process. {yields} Effect of different layers on spreadability of molten filler metal was examined. {yields} Mechanical property of the joints with different heat inputs was investigated. {yields} Microstructure of the joints were also studied by OM, SEM and TEM. {yields} Phase composition was ascertained by diffraction spot and XRD analysis. - Abstract: Lap joints of aluminum alloy 2B50 and stainless steel 1Cr18Ni9Ti were welded by MIG welding-brazing method with 4043 Al-Si filler metal. The effect of aluminizing coating and galvanized zinc coating on fusion metal spreadability were studied. The aluminized coating had limited effect to promote weld surface appearance and obvious micro-cracks were found between the compound layer and the steel side. The fracture in tensile tests occurred at the interfacial layer of the weld with a low tensile strength about 60 MPa. Joints between aluminum alloy and galvanized steel had good surface appearances and the intermetallic compound in fusion zone region close to joint interface was Al{sub 4.5}FeSi. The thickness of the intermetallic compound layer varied from about 5 {mu}m to 15 {mu}m depending on the heat input and the highest tensile strength of lap joint could reached 193.6 MPa when the heat input is 0.846 KJ/cm.

  3. Caracterização do cordão na soldagem FCAW com um srame tubular rutílico Bead characterization on FCAW welding of a rutilic tubular wire

    Directory of Open Access Journals (Sweden)

    Cícero Murta Diniz Starling

    2009-12-01

    Full Text Available Este trabalho objetivou o estudo do efeito de algumas condições operacionais nas características do cordão produzido por um arame tubular rutílico (ASME SFA-5.20: E71T-1/E71T-9/E71T-9M de fabricação nacional com 1,2mm de diâmetro, destinado à soldagem de aços carbono comuns estruturais de baixo e médio teor de carbono. Realizaram-se testes de soldagem, na posição plana, sobre chapas grossas (espessura de 12mm de aço carbono comum de baixo carbono utilizando-se uma fonte operando no modo "tensão constante" e com monitoração dos sinais de corrente e tensão do arco e velocidade de alimentação (fusão do arame. Variaram-se a composição do gás de proteção (75%Ar-25%CO2 e 100%CO2, a polaridade do eletrodo (positiva e negativa e a velocidade de alimentação do arame (7 e 9m/min. Os demais parâmetros de soldagem foram mantidos fixos, incluindo-se os comprimentos energizado do eletrodo (16mm e do arco (3,5mm. Avaliaram-se os efeitos das condições operacionais nas principais características do cordão incluindo a sua geometria (penetração, reforço, largura, área fundida, área depositada e diluição, presença de descontinuidades, microestrutura e dureza. Levantaram-se, para o arame rutílico, as condições operacionais de maior produtividade (maior taxa de deposição associadas a um cordão com características adequadas à soldagem de chapas grossas de aços estruturais.This paper studies the effect of operational conditions on bead shape characteristics in FCA welding with a Brazilian made wire with rutilic flux (ASME SFA-5.20: E71T-1/E71T-9/E71T-9M of 1.2mm diameter. Bead-on-plate downhand welding trials were performed on 12mm thick low carbon steel plates with a constant voltage power supply. A digital data logging system was used to measure the welding current and voltage, and wire feed rate. While the shielding gas composition (75%Ar-25%CO2 and 100%CO2, wire polarity and feed rate (7 and 9m/min were varied

  4. Mechanical Properties of Zirconium/Steel Bimetal Fabricated by Means of Explosive Welding at Varied Detonation Velocities

    OpenAIRE

    Prażmowski M.

    2014-01-01

    This paper assesses the effect of various values of detonation velocity on the quality of the bond zone, and thus the properties of bimetal zirconium (Zr 700) - steel (P355NL). The research was carried out for as-bonded welds, i.e. immediately following explosion welding. The results of shearing, peeling and tensile tests as well as macro-scale structural analyses were presented. In order to determine the changes in the value of strain hardening, the microhardness measurements across the inte...

  5. VPPA weld model evaluation

    Science.gov (United States)

    McCutcheon, Kimble D.; Gordon, Stephen S.; Thompson, Paul A.

    1992-07-01

    NASA uses the Variable Polarity Plasma Arc Welding (VPPAW) process extensively for fabrication of Space Shuttle External Tanks. This welding process has been in use at NASA since the late 1970's but the physics of the process have never been satisfactorily modeled and understood. In an attempt to advance the level of understanding of VPPAW, Dr. Arthur C. Nunes, Jr., (NASA) has developed a mathematical model of the process. The work described in this report evaluated and used two versions (level-0 and level-1) of Dr. Nunes' model, and a model derived by the University of Alabama at Huntsville (UAH) from Dr. Nunes' level-1 model. Two series of VPPAW experiments were done, using over 400 different combinations of welding parameters. Observations were made of VPPAW process behavior as a function of specific welding parameter changes. Data from these weld experiments was used to evaluate and suggest improvements to Dr. Nunes' model. Experimental data and correlations with the model were used to develop a multi-variable control algorithm for use with a future VPPAW controller. This algorithm is designed to control weld widths (both on the crown and root of the weld) based upon the weld parameters, base metal properties, and real-time observation of the crown width. The algorithm exhibited accuracy comparable to that of the weld width measurements for both aluminum and mild steel welds.

  6. A study of weld quality in ultrasonic spot welding of similar and dissimilar metals

    Science.gov (United States)

    Al-Sarraf, Z.; Lucas, M.

    2012-08-01

    Several difficulties are faced in joining thinner sheets of similar and dissimilar materials from fusion welding processes such as resistance welding and laser welding. Ultrasonic metal welding overcomes many of these difficulties by using high frequency vibration and applied pressure to create a solid-state weld. Ultrasonic metal welding is an effective technique in joining small components, such as in wire bonding, but is also capable of joining thicker sheet, depending on the control of welding conditions. This study presents the design, characterisation and test of a lateral-drive ultrasonic metal welding device. The ultrasonic welding horn is modelled using finite element analysis and its vibration behaviour is characterised experimentally to ensure ultrasonic energy is delivered to the weld coupon. The welding stack and fixtures are then designed and mounted on a test machine to allow a series of experiments to be conducted for various welding and ultrasonic parameters. Weld strength is subsequently analysed using tensile-shear tests. Control of the vibration amplitude profile through the weld cycle is used to enhance weld strength and quality, providing an opportunity to reduce part marking. Optical microscopic examination and scanning electron microscopy (SEM) were employed to investigate the weld quality. The results show how the weld quality is particularly sensitive to the combination of clamping force and vibration amplitude of the welding tip.

  7. Analysis of interdiffusion between SmFeAsO0.92F0.08 and metals for ex situ fabrication of superconducting wire

    Science.gov (United States)

    Fujioka, M.; Matoba, M.; Ozaki, T.; Takano, Y.; Kumakura, H.; Kamihara, Y.

    2011-07-01

    To find good sheath materials that react minimally with the superconducting core of iron-based superconducting wires, we investigated the reaction between polycrystalline SmFeAsO0.92F0.08 and the following seven metals: Cu, Fe, Ni, Ta, Nb, Cr and Ti. Each of the seven metals was prepared as a sheath-material candidate. The interfacial microstructures of SmFeAsO0.92F0.08 and these metal-sheath samples were analysed by an electron probe microanalyzer after annealing at 1000 °C for 20 h. Amongst the seven metal-sheath samples, we found that Cu was the best, because it reacted only very weakly with polycrystalline SmFeAsO0.92F0.08. Moreover, Cu is essential for superconducting wires as a stabilizing material. Metal sheaths made of Fe and Ni do not give rise to reaction layers, but large interdiffusion between these metals and polycrystalline SmFeAsO0.92F0.08 occurs. In contrast, metal sheaths made of Ta, Nb, Cr and Ti do form reaction layers. Their reaction layers apparently prevent electric current from flowing from the sheath material to the superconducting core. In general, through this research, Cu will be expected to be suitable not only as a stabilizing material but also as a sheath material for superconducting Sm-1111 wire fabricated by the ex situ PIT method.

  8. Fabrication and application of mesoporous TiO2 film coated on Al wire by sol-gel method with EISA

    Science.gov (United States)

    Zhao, Linkang; Lu, Jianjun

    2017-04-01

    Mesoporous TiO2 film on Al wire was fabricated by sol-gel method with evaporation induced self assembly (EISA) process using F127 as templating agent in the mixed solution of ethanol and Tetra-n-butyl Titanate. The Ni/TiO2 film catalyst supported on Al wire was prepared by impregnation and the catalytic performance on methanation was carried out in a titanium alloy micro-reactor tube. It was shown that anatase mesoporous TiO2 film was prepared in this conditions (1 g F127,calcined at 400 °C and aged for 24 h), which has specific surface area of 127 m2 g-1 and narrow pore size distribution of 5.3 nm. Low calcined temperature (300 °C) cannot transfer film to anatase and decompose F127 completely. Ni/TiO2 film on Al wire catalyst was proved to be active in CO methanation reaction. And the CO conversion reaches 99% and CH4 selectivity close is to 80% when the reaction temperature is higher 360 °C.

  9. Virtual Welded - Joint Design Integrating Advanced Materials and Processing Technology

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Zhishang; Ludewig, Howard W.; Babu, S. Suresh

    2005-06-30

    Virtual Welede-Joint Design, a systematic modeling approach, has been developed in this project to predict the relationship of welding process, microstructure, properties, residual stress, and the ultimate weld fatique strength. This systematic modeling approach was applied in the welding of high strength steel. A special welding wire was developed in this project to introduce compressive residual stress at weld toe. The results from both modeling and experiments demonstrated that more than 10x fatique life improvement can be acheived in high strength steel welds by the combination of compressive residual stress from the special welding wire and the desired weld bead shape from a unique welding process. The results indicate a technology breakthrough in the design of lightweight and high fatique performance welded structures using high strength steels.

  10. ZnO nanorod arrays and direct wire bonding on GaN surfaces for rapid fabrication of antireflective, high-temperature ultraviolet sensors

    Science.gov (United States)

    So, Hongyun; Senesky, Debbie G.

    2016-11-01

    Rapid, cost-effective, and simple fabrication/packaging of microscale gallium nitride (GaN) ultraviolet (UV) sensors are demonstrated using zinc oxide nanorod arrays (ZnO NRAs) as an antireflective layer and direct bonding of aluminum wires to the GaN surface. The presence of the ZnO NRAs on the GaN surface significantly reduced the reflectance to less than 1% in the UV and 4% in the visible light region. As a result, the devices fabricated with ZnO NRAs and mechanically stable aluminum bonding wires (pull strength of 3-5 gf) showed higher sensitivity (136.3% at room temperature and 148.2% increase at 250 °C) when compared with devices with bare (uncoated) GaN surfaces. In addition, the devices demonstrated reliable operation at high temperatures up to 300 °C, supporting the feasibility of simple and cost-effective UV sensors operating with higher sensitivity in high-temperature conditions, such as in combustion, downhole, and space exploration applications.

  11. Dynamics of space welding impact and corresponding safety welding study.

    Science.gov (United States)

    Fragomeni, James M; Nunes, Arthur C

    2004-03-01

    This study was undertaken in order to be sure that no hazard would exist from impingement of hot molten metal particle detachments upon an astronauts space suit during any future electron beam welding exercises or experiments. The conditions under which molten metal detachments might occur in a space welding environment were analyzed. The safety issue is important during welding with regards to potential molten metal detachments from the weld pool and cold filler wire during electron beam welding in space. Theoretical models were developed to predict the possibility and size of the molten metal detachment hazards during the electron beam welding exercises at low earth orbit. Some possible ways of obtaining molten metal drop detachments would include an impulse force, or bump, to the weld sample, cut surface, or filler wire. Theoretical models were determined for these detachment concerns from principles of impact and kinetic energies, surface tension, drop geometry, surface energies, and particle dynamics. A weld pool detachment parameter for specifying the conditions for metal weld pool detachment by impact was derived and correlated to the experimental results. The experimental results were for the most part consistent with the theoretical analysis and predictions.

  12. Gas tungsten arc welding of ZrB2–SiC based ultra high temperature ceramic composites

    Directory of Open Access Journals (Sweden)

    R.V. Krishnarao

    2015-09-01

    Full Text Available The difficulty in fabricating the large size or complex shape limits the application of ZrB2–SiC composites. Joining them by fusion welding without or with preheating, controlled cooling under protective gas shield leads to thermal shock failure or porosity at the weld interface. In the present work, a filler material of (ZrB2–SiC–B4C–YAG composite with oxidation resistance and thermal shock resistance was produced in the form of welding wire. Using the filler, gas tungsten arc welding (GTAW was performed without employing preheating, post controlled cooling and extraneous protective gas shield to join hot pressed ZrB2–SiC (ZS, and pressureless sintered ZrB2–SiC–B4C–YAG (ZSBY composites to themselves. The fusion welding resulted in cracking and non-uniform joining without any filler material. The weld interfaces of the composites were very clean and coherent. The Vickers micro-hardness across the weld interface was found to increase due to the increase in the volume % of both SiC and B4C in the filler material. The shear strength of the weld was about 50% of the flextural strength of the parent composite.

  13. Fabrication and evaluation of propagation loss of Si/SiGe/Si photonic-wire waveguides for Si based optical modulator

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Younghyun, E-mail: yhkim@mosfet.t.u-tokyo.ac.jp [Department of Electrical Engineering and Information Systems, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656 (Japan); Takenaka, Mitsuru [Department of Electrical Engineering and Information Systems, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656 (Japan); Osada, Takenori; Hata, Masahiko [Sumitomo Chemical Co. Ltd., 6 Kitahara, Tsukuba, Ibaraki 300-3294 (Japan); Takagi, Shinichi [Department of Electrical Engineering and Information Systems, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656 (Japan)

    2014-04-30

    We have characterized photonic-wire waveguides with Si/SiGe/Si heterostructure ribs for Si-based optical modulators. The Si (80 nm)/Si{sub 0.72}Ge{sub 0.28} (40 nm) layers grown on Si-on-insulator by molecular beam epitaxy for optical modulators were evaluated by in-situ reflection high-energy electron diffraction, atomic force microscope, X-ray diffraction and Raman spectroscopy, exhibiting that the fully-strained highly-crystalline SiGe layer was obtained. We have evaluated the propagation loss of the Si/strained SiGe/Si photonic-wire waveguides. The wavelength dependence of the propagation loss exhibits the bandgap narrowing of the strained Si{sub 0.72}Ge{sub 0.28}, while the optical absorption of the strained Si{sub 0.72}Ge{sub 0.28} is not significant for the optical modulator application at 1.55-μm wavelength. - Highlights: • We have characterized photonic-wire waveguides with Si/SiGe/Si heterostructure ribs. • The Si/Si{sub 0.72}Ge{sub 0.28} grown on Si-on-insulator were evaluated to be fully strained. • We have fabricated and evaluated the Si/strained SiGe/Si photonic-wire waveguides. • The wavelength dependence exhibits bandgap narrowing of the strained Si{sub 0.72}Ge{sub 0.28}. • Optical absorption of the SiGe is not significant for optical modulators at 1.55 μm.

  14. Painting and Curing Process of Self-adhesive Direct-welding Enameled Wire%自粘性直焊漆包线的涂漆与烘焙工艺研究

    Institute of Scientific and Technical Information of China (English)

    缪飞; 盛俊凯; 麦裕良; 叶炽德; 栾安博

    2012-01-01

    以漆包工艺中的涂漆与烘焙两个重要环节作为研究对象,研究了聚氨酯底漆和聚酰胺自粘漆的不同涂漆与烘焙工艺对漆包线性能的影响,总结得出漆最适宜涂制的线型规格为0.350 mm,最佳的涂漆与烘焙工艺为:底漆涂线10道,面漆涂线3道,采用单炉膛固化,行线速度54 m/min,炉温曲线310℃/370℃/390℃,交换风速560 r/min,排废速度300 r/min.所生产的自粘性直焊漆包线各项技术指标均满足用户需求,热性能数据达到直焊性180级耐热等级的要求.%Two important processes in enameling process, painting and curing, were used as research object to study the effect of different painting and curing process of polyurethane primer and ployamide self-adhesive paint on the performance of enameled wire. The results show that the most suitable wire dimension is 0.350mm, and the best painting and curing processes are as follows: 10 primers and 3 finish coats, single-furnace curing, 54m/min of wire speed, 310 ℃/370 ℃/390 ℃of furnace temperature, 560r/ min of switching wind speed and 300r/min of waste discharge speed. The technical index of the self-adhesive direct-welding enameled wire can meet the users' requirements, and the thermal property can meet the requirements for grade 180 heat resistance.

  15. A study on consumable aided tungsten indirect arc welding

    Institute of Scientific and Technical Information of China (English)

    Wang Jun; Wang Yuxin; Feng Jicai

    2009-01-01

    A consumable aided tungsten indirect arc welding method has been studied. This method is different from the traditional TIG welding because it introduces an MIG welding torch into the traditional TIG welding system. An indirect arc is generated between the consumable electrode of the MIG welding torch and the tungsten electrode of the TIG welding torch, but not generated between the tungsten electrode of the welding torch and the base metal. Welding current flows from the consumable electrode to the tungsten electrode in the free-burning indirect arc. The consumable aided tungsten indirect arc welding not only rapidly melts the welding wire but also effectively restrains the excessive fusion of the base metal. The welding experiment and the theoretical analysis confirm that this method can obtain a high deposition rate and a low dilution ratio during the welding process.

  16. Laser-TIG Welding of Titanium Alloys

    Science.gov (United States)

    Turichin, G.; Tsibulsky, I.; Somonov, V.; Kuznetsov, M.; Akhmetov, A.

    2016-08-01

    The article presents the results of investigation the technological opportunity of laser-TIG welding of titanium alloys. The experimental stand for implementation of process with the capability to feed a filler wire was made. The research of the nature of transfer the filler wire into the welding pool has been demonstrated. The influence of distance between the electrode and the surface of the welded plates on the stability of the arc was shown. The relationship between welding velocity, the position of focal plane of the laser beam and the stability of penetration of plates was determined.

  17. Mechanical Properties of Zirconium/Steel Bimetal Fabricated by Means of Explosive Welding at Varied Detonation Velocities

    Directory of Open Access Journals (Sweden)

    Prażmowski M.

    2014-10-01

    Full Text Available This paper assesses the effect of various values of detonation velocity on the quality of the bond zone, and thus the properties of bimetal zirconium (Zr 700 - steel (P355NL. The research was carried out for as-bonded welds, i.e. immediately following explosion welding. The results of shearing, peeling and tensile tests as well as macro-scale structural analyses were presented. In order to determine the changes in the value of strain hardening, the microhardness measurements across the interface were carried out. Based on the performed analyses it can be claimed that, depending on the applied technological settings of welding, most cases displayed wavy bond with highly diversified parameters of the wave. The changes observed with the detonation velocity are non-monotonic. High detonation velocities favored the formation of waves with large height and length and strongly affect the increase of the volume of brittle melted zones. Increased volume of the melted regions results in strong decrease of strength properties of the clad. The analysis of strength test results allows claiming that a small volume of melted regions in the bond considerably improves the strength of the bond.

  18. Studies of welded joints

    Directory of Open Access Journals (Sweden)

    J. M. Krupa

    2010-07-01

    Full Text Available Studies of a welded joint were described. The joint was made as a result of the reconstruction of a truss and one of the possible means to make a repair. The studies were of a simulation character and were targeted at the detection of welding defects and imperfections thatshould be eliminated in a real structure. A model was designed and on this model the tests and examinations were carried out. The modelwas made under the same conditions as the conditions adopted for repair. It corresponded to the real object in shape and dimensions, and in the proposed technique of welding and welding parameters. The model was composed of five plates joined together with twelve beads.The destructive and non-destructive tests were carried out; the whole structure and the respective welds were also examined visually. Thedefects and imperfections in welds were detected by surface methods of inspection, penetration tests and magnetic particle flaw detection.The model of the welded joint was prepared by destructive methods, a technique that would never be permitted in the case of a realstructure. For the investigations it was necessary to cut out the specimens from the welded joint in direction transverse to the weld run. The specimens were subjected to metallographic examinations and hardness measurements. Additionally, the joint cross-section was examined by destructive testing methods to enable precise determination of the internal defects and imperfections. The surface methods were applied again, this time to determine the severity of welding defects. The analysis has proved that, fabricated under proper conditions and with parameters of the welding process duly observed, the welded joint has good properties and repairs of this type are possible in practice.

  19. Development of automated welding processes for field fabrication of thick-walled pressure vessels: electron beam method. Sixth quarterly report, January 1-March 31, 1979

    Energy Technology Data Exchange (ETDEWEB)

    Weber, C.M.

    1979-01-01

    Research is reported of a project to develop and demonstrate an electron beam welding procedure for welding 8'' thick SA 387 Grade 22 Class 2 (2-1/4 Cr-1 Mo) steel. A total of 414 welds have been made to date. Partial penetration welding procedures capable of producing defect-free, 4'' welds have been developed in the horizontal position. Beam oscillation conditions strongly influence welding performance. Defect-free, partial penetration welds have been made at vacuum pressures of up to 30 microns. Several 8'' thick, defect-free welds have been made in the horizontal position. Attempts to produce defect-free, partial penetration welds in the vertical position have been unsuccessful.

  20. An Assessment of Molten Metal Detachment Hazards During Electron Beam Welding in Space

    Science.gov (United States)

    Fragomeni, James M.; Nunes, Arthur C., Jr.

    1998-01-01

    The safety issue has been raised with regards to potential molten metal detachments from the weld pool and cold filler wire during electron beam welding in space. This investigation was undertaken to evaluate if molten metal could detach and come in contact with astronauts and burn through the fabric of the astronauts' Extravehicular Mobility Unit (EMU) during electron beam welding in space. Molten metal detachments from either the weld/cut substrate or weld wire could present harm to a astronaut if the detachment was to burn through the fabric of the EMU. Theoretical models were developed to predict the possibility and size of the molten metal detachment hazards during the electron beam welding exercises at Low Earth Orbit (LEO). The primary molten metal detachment concerns were those cases of molten metal separation from the metal surface due to metal cutting, weld pool splashing, entrainment and release of molten metal due to filler wire snap-out from the weld puddle, and molten metal accumulation and release from the end of the weld wire. Some possible ways of obtaining molten metal drop detachments would include an impulse force, or bump, to the weld sample, cut surface, or filler wire. Theoretical models were developed for these detachment concerns from principles of impact and kinetic energies, surface tension, drop geometry, surface energies, and particle dynamics. The surface tension represents the force opposing the liquid metal drop from detaching whereas the weight of the liquid metal droplet represents a force that is tending to detach the molten metal drop. Theoretical calculations have indicated that only a small amount of energy is required to detach a liquid metal drop; however, much of the energy of an impact is absorbed in the sample or weld plate before it reaches the metal drop on the cut edge or surface. The tendency for detachment is directly proportional to the weld pool radius and metal density and inversely proportional to the surface

  1. Rheomorphism of welded tuffs

    Science.gov (United States)

    Wolff, J. A.; Wright, J. V.

    1981-05-01

    Peralkaline welded tuffs from the islands of Gran Canaria, Canary Islands, and Pantelleria, Italy, show abundant evidence for post-depositional flow. It is demonstrated that rheomorphism, or secondary mass flowage, can occur in welded tuffs of ignimbrite and air-fall origin. The presence of a linear fabric is taken as the diagnostic criterion for the recognition of the process. Deposition on a slope is an essential condition for the development of rheomorphism after compaction and welding. Internal structures produced during rheomorphic flow can be studied by the methods of structural geology and show similar dispositions to comparable features in sedimentary slump sheets. It is shown that secondary flowage can occur in welded tuffs emplaced on gentle slopes, provided that the apparent viscosity of the magma is sufficiently low. Compositional factors favor the development of rheomorphism in densely welded tuffs of peralkaline type.

  2. Digital controlling for GMA welding machine based on DSP

    Institute of Scientific and Technical Information of China (English)

    华学明; 吴毅雄; 张勇; 焦馥杰; 于乾波

    2003-01-01

    This paper introduced a welding machine for GMAW using digital controlling method based on DSP (Digital Signal Process). By means of flexible programming according to welding technologies and experiences the suitable characteristics of welding machine, such as line compensation, welding voltage and current feedback, wire-feed driving, SCR trigging and so on, can be controlled and self-adjusted using digital signals. Through the designing based on DSP it is put out that the traditional hardware of control circuit is decreased greatly which can enhance the stability and reliability of welding machine. Finally, the welding experiment using CO2 shielding gas proves that the welding process is stable.

  3. 电化学方法制备银量子线及表征%Electrochemical Fabrication and Characterization of Ag Quantum Wire

    Institute of Scientific and Technical Information of China (English)

    董晓东; 张柏林; 夏勇

    2011-01-01

    通过自行设计控制电路,采用2种电化学方法制备了溶液中稳定的原子尺度银量子线,并进行了电学表征.第1种方法是直接电化学腐蚀/沉积法,通过仔细控制电化学腐蚀/沉积过程,观察到了台阶式的电导变化过程.第2种方法是电化学定向沉积法,与前一种方法比较,更加简单,干扰少,更适合对量子线原位进行研究.所制得的Ag量子线的I-U曲线在低偏压下表现为欧姆行为,在高偏压时发生电迁移现象.该工作对于分子电子学、界面电化学、传感等都具有非常重要的意义.%Stable Ag quantum wire with atomic-scale was successfully fabricated and electrically characterized with two kinds of electrochemical method in solution by a home-made electrochemically controlled system. The first method was directly electrochemical etching and depositon. By careful controlling the etching/deposition process, stepwise conductance behavior could be clearly observed. The second method was electrochemically directional electrodeposition. Compared with the first method, the sencond one was more simple, less interferential and more suitable for in-situ study of quantum wire. The I-U curve of the formed Ag quantum wire showed the ohmic behavior with low bias voltage and electromigration phenomenon with higher bias voltage. The work is of great significance for molecular electronics, interface electrochemistry and sensing.

  4. FLUXES FOR MECHANIZED ELECTRIC WELDING,

    Science.gov (United States)

    WELDING FLUXES, WELDING ), (* WELDING , WELDING FLUXES), ARC WELDING , WELDS, STABILITY, POROSITY, WELDING RODS, STEEL, CERAMIC MATERIALS, FLUXES(FUSION), TITANIUM ALLOYS, ALUMINUM ALLOYS, COPPER ALLOYS, ELECTRODEPOSITION

  5. Jointed Holder For Welding Electrodes

    Science.gov (United States)

    Gilbert, Jeffrey L.

    1991-01-01

    Adjustable-angle holder enables use of standard straight electrode with custom-fabricated bent gas cup for welding in difficult-to-reach places. Electrode replaced easily, without removing cup, with aid of tool loosening miniature collet nut on holder. Consumes fewer electrodes for given amount of welding. Angle of holder continuously adjustable to fit angle of gas cup or geometry of part welded. Holder made double-jointed to accommodate gas cup having compound angles.

  6. Effect of Welding Processes on Tensile and Impact Properties, Hardness and Microstructure of AISI 409M Ferritic Stainless Joints Fabricated by Duplex Stainless Steel Filler Metal

    Institute of Scientific and Technical Information of China (English)

    A K Lakshminarayanan; K Shanmugam; V Balasubramanian

    2009-01-01

    The effect of welding processes such as shielded metal arc welding, gas metal arc welding and gas tungsten arc welding on tensile and impact properties of the ferritic stainless steel conforming to AISI 409M grade is studied. Rolled plates of 4 mm thickness were used as the base material for preparing single pass butt welded joints. Tensile and impact properties, microhardness, microstructure and fracture surface morphology of the welded joints have been evaluated and the results are compared. From this investigatio.n, it is found that gas tungsten arc welded joints of ferritic stainless steel have superior tensile and impact properties compared with shielded metal are and gas metal arc welded joints and this is mainly due to the presence of finer grains in fusion zone and heat affected zone.

  7. 49 CFR 179.400-11 - Welding.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.400-11 Section 179.400-11...-11 Welding. (a) Except for closure of openings and a maximum of two circumferential closing joints in... subchapter). (d) Each welding procedure, welder, and fabricator must be approved. [Amdt. 179-32, 48 FR...

  8. 49 CFR 179.220-10 - Welding.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.220-10 Section 179.220-10... Specifications for Non-Pressure Tank Car Tanks (Classes DOT-111AW and 115AW) § 179.220-10 Welding. (a) All joints... of this subchapter). Welding procedures, welders, and fabricators shall be approved. (b)...

  9. 49 CFR 179.200-10 - Welding.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.200-10 Section 179.200-10... Specifications for Non-Pressure Tank Car Tanks (Classes DOT-111AW and 115AW) § 179.200-10 Welding. (a) All joints... W (IBR, see § 171.7 of this subchapter). Welding procedures, welders and fabricators shall...

  10. 49 CFR 179.100-9 - Welding.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.100-9 Section 179.100-9... Specifications for Pressure Tank Car Tanks (Classes DOT-105, 109, 112, 114 and 120) § 179.100-9 Welding. (a) All..., appendix W (IBR, see § 171.7 of this subchapter). Welding procedures, welders and fabricators shall...

  11. Marangoni driven free surface flows in liquid weld pools

    NARCIS (Netherlands)

    Saldi, Z.S.

    2012-01-01

    Extending the weldability of novel materials, and improving the weld quality by tailoring weld microstructures are key factors to obtain the welding techniques demanded in the modern manufacturing industries. This can be done, for example, by feeding chemical elements from a consumable wire into the

  12. Marangoni driven free surface flows in liquid weld pools

    NARCIS (Netherlands)

    Saldi, Z.S.

    2012-01-01

    Extending the weldability of novel materials, and improving the weld quality by tailoring weld microstructures are key factors to obtain the welding techniques demanded in the modern manufacturing industries. This can be done, for example, by feeding chemical elements from a consumable wire into the

  13. Comparação do desempenho operacional e das caracter��sticas do cordão na soldagem com diferentes arames tubulares em polaridade negativa Comparison of operational performance and bead characteristics when welding with different tubular wires in negative polarity

    Directory of Open Access Journals (Sweden)

    Cícero Murta Diniz Starling

    2011-12-01

    Full Text Available Este trabalho objetivou o estudo comparativo das características do cordão produzido por arames tubulares nacionais dos tipos rutílico (ASME SFA-5.20: E71T-1/E71T-9/E71T-9M, básico (ASME SFA-5.20: E71T-5/E71T-5M e "metal cored" (ASME SFA-5.18: E70C-3M com 1,2 mm, destinados à soldagem de aços estruturais de baixo e médio teor de carbono. Realizaram-se testes de soldagem com o eletrodo na polaridade negativa (CC-, na posição plana, sobre chapas grossas (espessura de 12 mm de aço carbono comum de baixo carbono utilizando-se uma fonte operando no modo "tensão constante" e com monitoração dos sinais de corrente e tensão do arco e velocidade de alimentação (fusão do arame. Variaram-se, na soldagem com cada tipo de arame tubular, a composição do gás de proteção (75%Ar-25%CO2 e 100%CO2 e a velocidade de alimentação do arame (7 e 9 m/min. Os demais parâmetros foram mantidos fixos, incluindo-se, além da polaridade negativa do eletrodo, os comprimentos energizado do eletrodo (16 mm e do arco (3,5 mm. Para os diferentes arames tubulares, avaliaram-se comparativamente as principais características do cordão, incluindo a sua geometria (penetração, reforço, largura, área fundida, área depositada e diluição, presença de descontinuidades, microestrutura e dureza. Levantaram-se as condições operacionais associadas a um cordão com características adequadas à soldagem de chapas grossas de aços estruturais com a polaridade do eletrodo negativa.This paper compares the bead characteristics of welds deposited of carbon steel tubular wires. Three tubular wires of 1.2mm produced in Brazil were used: rutilic (ASME SFA-5.20: E71T-1/E71T-9/E71T-9M, basic (ASME SFA-5.20: E71T-5/E71T-5M and metal cored (ASME SFA-5.18: E70C-3M. Welding trials were performed in downhand position on thick (12 mm low-carbon steel plates using a constant voltage power supply in negative wire polarity (CC-. Welding current and voltage, and wire feed rate

  14. Fabrication of nc-Si/c-Si solar cells using hot-wire chemical vapor deposition and laser annealing

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Bing-Rui; Wuu, Dong-Sing; Mao, Hsin-Yuan [Department of Materials Science and Engineering, National Chung Hsing University, Taichung 40227 (China); Wan, Meng-Shen; Huang, Wei-Hao; Horng, Ray-Hua [Institute of Precision Engineering, National Chung Hsing University, Taichung 40227 (China)

    2009-06-15

    In this paper, we present the performance of Si heterojunction solar cells prepared by hot-wire chemical vapor deposition and laser annealing. Under high hydrogen-dilution-ratio conditions, the crystallinity of the phosphorous-doped emitter layers was greatly improved due to hydrogen-induced crystallization. The grain boundary defects of the nano-crystalline emitter layer were further promoted using a laser (355 nm) crystallization technique. It was found that both the short-circuit current density and fill factor of the Si heterojunction solar cells were mainly dependent on the energy density of the laser beam. An efficiency of 14.2% is achieved for the n-nc-Si/p-c-Si heterojunction solar cell under a laser irradiation density of 382 mW/cm{sup 2}. (author)

  15. 低成本电弧喷涂替代堆焊案例分析研究%A Case Study of the Potential of Wire Arc Spraying As a Cost Effective Alternative to Established Weld Overlay Processes

    Institute of Scientific and Technical Information of China (English)

    Peter Tommy Nielsen; Carsten Jensen; FORCE Technology Denmark

    2014-01-01

    堆焊是一种常规的涂层制备方法,并且制备的涂层可以满足各种性能要求的需要。堆焊在工业中普遍应用,然而,他们有一个共同点,由于涂层制备速度的限制,导致成本相对较高。本文主要关注采用电弧喷涂替代MAG堆焊用于农业装备制造生产线的可行性,例如,耕作设备。与堆焊相比,采用电弧喷涂可以优化五种以上的生产工艺,减少多项生产工艺流程。本文主要目标是应用电弧喷涂工艺获得一个类似或更好的涂层质量。本文中制备的涂层材料重点是降低成本,提高生产效率,其目标是实现耕作设备在复杂耕作条件下具备更高的耐磨性。将涂覆有耐磨涂层的犁头在田间的测试是主要的评定方法。此外,该涂层将采用金相光学显微镜(LOM)和扫描电子显微镜(SEM)观察来解释和支持的现场试验研究结果。%In general, the well established and numerous weld overlay processes are effective and produce coatings,which meet the requirements of their intended usage. Problems and requests within the industries using weld overlay processes are wide spread, however, they have one thing in common. The limiting factors of process speed as well as the relatively high process cost. This paper focuses on the possibilities of using wire arc spraying as an alternative to MAG overlay welding in an established production line of devices used for agricultural purposes, i.e. ploughing. This will optimise the production of components with a factor 5 or more and reduce the number of process steps when using weld overlay. The primary objective is to obtain a similar or better coating quality, when applying wire arc spraying. A minor material study, where the focal point is cost efficiency, is implemented targeting high wear resistance, as well a high tolerance of intense and random impact by various sized hard and abrasive objects during ploughing. The coated

  16. Development of automated welding processes for field fabrication of thick-walled pressure vessels: electron beam method. Fifth quarterly report, October 1--December 31, 1978

    Energy Technology Data Exchange (ETDEWEB)

    Weber, C.M.

    1978-01-01

    This is the fifth quarterly report of a project to develop and demonstrate an electron beam welding procedure for welding 8'' thick SA 387 Grade 22 Class 2 (2-1/4 Cr--1 Mo) steel. A total of 324 welds have been made to date. Much difficulty has been encountered in the past in attempts to make partial penetration welds (4-1/2'' deep) which do not have a necklace defect. However, a beam oscillation pattern, the horseshoe pattern, has been successfully used to make defect-free, partial penetration welds in the horizontal position. An 8'' thick, defect-free weld was made. Determination of the optimum welding procedure has not yet been made though. For welding in the vertical position, a shoe was designed and used to make void-free, partial penetration welds. A welding procedure which produces defect-free welds in the vertical position has not yet been developed.

  17. Investigation of flux-powder wire’s components-stabilizers on welding and technological properties in underwater welding

    Directory of Open Access Journals (Sweden)

    М. Ю. Каховський

    2015-03-01

    Full Text Available Based on long-term experience of welding by mechanized flux-cored wires, the E.O. Paton Electric Welding Institute investigated a self-protecting flux-cored wire for wet underwater welding of stainless steels type 18-10. It allows to perform welding of butt, fillet and overlapped joints in flat and vertical positions of high-alloy corrosion-resistant steels type of 18-10 (AISI 304L, 308L, 347 and 321. The article presents results of development of welding-repair technology using self-shielded flux-cored wire for wet underwater welding of high-alloy stainless steels type 18-10. Also, the article describes a method of increasing the process stability of the arc in wet underwater welding high corrosion resistant steels type 18-10 by self-shielded flux cored wire. Studied welding characteristics of the weld metal with the introduction of the charge wire components stabilizers. The application of this technology allows partially or completely reducing the human participation in welding process under the extreme conditions: at large depth, in radioactive environments (in case of NPS and also gaining a significant economic effect due to greater efficiency (productivity of welding-repair works. The practical value of this technology consists in possibility of welding-repair works directly under water without any additional assembly works. As to its properties the developed self-shielding wire for underwater welding of high-alloy corrosion resistant steel meets completely the requirements of class (B of the International standard ANSI/AWS D3.6 on underwater welding

  18. Welding Curriculum.

    Science.gov (United States)

    Alaska State Dept. of Education, Juneau. Div. of Adult and Vocational Education.

    This competency-based curriculum guide is a handbook for the development of welding trade programs. Based on a survey of Alaskan welding employers, it includes all competencies a student should acquire in such a welding program. The handbook stresses the importance of understanding the principles associated with the various elements of welding.…

  19. Forming Completely Penetrated Welded T-joints when Pulsed Arc Welding

    Science.gov (United States)

    Krampit, N. Yu; Krampit, M. A.; Sapozhkov, A. S.

    2016-04-01

    The paper is focused on revealing the influence of welding parameters on weld formation when pulsed arc welding. As an experimental sample a T-joint over 10 mm was selected. Welding was carried out in flat position, which required no edge preparation but provided mono-directional guaranteed root penetration. The following parameters of welding were subjected to investigation: gap in the joint, wire feed rate and incline angles of the torch along and across the weld axis. Technological recommendations have been made with respect to pulsed arc welding; the cost price of product manufacturing can be reduced on their basis due to reduction of labor input required by machining, lowering consumption of welding materials and electric power.

  20. Effect of welding speed and electrode extension on the approximate entropy of welding current in short-circuiting GMAW

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Based on the phase space reconstruction of welding current in short-circuiting transfer arc welding under carbon dioxide, the approximate entropy of welding current and its standard deviation have been calculated and analyzed at different welding speeds and different electrode extensions respectively. The experimental and calculated results show that at a certain arc voltage, wire feeding rate and gas flow rate, welding speed and electrode extension have significant effects not only on the approximate entropy of welding current, but also on the stability of welding process. Further analysis proves that when the welding speed and electrode extension are in an appropriate range respectively, the welding current approximate entropy attains maximum and its standard deviation minimum. Just under such circumstances, the welding process is in the most stable state.

  1. Atom probe tomography characterizations of high nickel, low copper surveillance RPV welds irradiated to high fluences

    Science.gov (United States)

    Miller, M. K.; Powers, K. A.; Nanstad, R. K.; Efsing, P.

    2013-06-01

    The Ringhals Units 3 and 4 reactors in Sweden are pressurized water reactors (PWRs) designed and supplied by Westinghouse Electric Company, with commercial operation in 1981 and 1983, respectively. The reactor pressure vessels (RPVs) for both reactors were fabricated with ring forgings of SA 508 class 2 steel. Surveillance blocks for both units were fabricated using the same weld wire heat, welding procedures, and base metals used for the RPVs. The primary interest in these weld metals is because they have very high nickel contents, with 1.58 and 1.66 wt.% for Unit 3 and Unit 4, respectively. The nickel content in Unit 4 is the highest reported nickel content for any Westinghouse PWR. Although both welds contain less than 0.10 wt.% copper, the weld metals have exhibited high irradiation-induced Charpy 41-J transition temperature shifts in surveillance testing. The Charpy impact 41-J shifts and corresponding fluences are 192 °C at 5.0 × 1023 n/m2 (>1 MeV) for Unit 3 and 162 °C at 6.0 × 1023 n/m2 (>1 MeV) for Unit 4. These relatively low-copper, high-nickel, radiation-sensitive welds relate to the issue of so-called late-blooming nickel-manganese-silicon phases. Atom probe tomography measurements have revealed ˜2 nm-diameter irradiation-induced precipitates containing manganese, nickel, and silicon, with phosphorus evident in some of the precipitates. However, only a relatively few number of copper atoms are contained within the precipitates. The larger increase in the transition temperature shift in the higher copper weld metal from the Ringhals R3 Unit is associated with copper-enriched regions within the manganese-nickel-silicon-enriched precipitates rather than changes in their size or number density.

  2. Vertically p-n-junctioned GaN nano-wire array diode fabricated on Si(111) using MOCVD.

    Science.gov (United States)

    Park, Ji-Hyeon; Kim, Min-Hee; Kissinger, Suthan; Lee, Cheul-Ro

    2013-04-07

    We demonstrate the fabrication of n-GaN:Si/p-GaN:Mg nanowire arrays on (111) silicon substrate by metal organic chemical vapor deposition (MOCVD) method .The nanowires were grown by a newly developed two-step growth process. The diameter of as-grown nanowires ranges from 300-400 nm with a density of 6-7 × 10(7) cm(-2). The p- and n-type doping of the nanowires is achieved with Mg and Si dopant species. Structural characterization by X-ray diffraction (XRD) and high-resolution transmission electron microscopy (HRTEM) indicates that the nanowires are relatively defect-free. The room-temperature photoluminescence emission with a strong peak at 370 nm indicates that the n-GaN:Si/p-GaN:Mg nanowire arrays have potential application in light-emitting nanodevices. The cathodoluminscence (CL) spectrum clearly shows a distinct optical transition of GaN nanodiodes. The nano-n-GaN:Si/p-GaN:Mg diodes were further completed using a sputter coating approach to deposit Au/Ni metal contacts. The polysilazane filler has been etched by a wet chemical etching process. The n-GaN:Si/p-GaN:Mg nanowire diode was fabricated for different Mg source flow rates. The current-voltage (I-V) measurements reveal excellent rectifying properties with an obvious turn-on voltage at 1.6 V for a Mg flow rate of 5 sccm (standard cubic centimeters per minute).

  3. Industrial laser welding evaluation study

    Science.gov (United States)

    Hella, R.; Locke, E.; Ream, S.

    1974-01-01

    High power laser welding was evaluated for fabricating space vehicle boosters. This evaluation was made for 1/4 in. and 1/2 in. aluminum (2219) and 1/4 in. and 1/2 in. D6AC steel. The Avco HPL 10 kW industrial laser was used to perform the evaluation. The objective has been achieved through the completion of the following technical tasks: (1) parameter study to optimize welding and material parameters; (2) preparation of welded panels for MSFC evaluation; and (3) demonstration of the repeatability of laser welding equipment. In addition, the design concept for a laser welding system capable of welding large space vehicle boosters has been developed.

  4. 粗丝CO2气体保护焊在螺旋焊管预焊中的应用%Application in Helical Submerged-arc Welded (SAWH) Pipe Tack-welding of Thick Wire CO2 Gas Shielded Welding

    Institute of Scientific and Technical Information of China (English)

    李伟; 李忠响

    2013-01-01

    介绍了螺旋埋弧焊管预精焊机组中的预焊设备与工艺,分析了进口DC 1500数字化焊接电源的优点.针对目前国内比较成熟的螺旋焊管预焊工艺大都采用Ar+CO2二元保护气体或者Ar+CO2+O2三元保护气体的情况,重点介绍了采用CO2气体保护的预焊工艺的优缺点,对电弧形态和焊接工艺参数进行了分析,提出了CO2气体保护预焊飞溅物和焊缝成形的控制措施.论述了预焊电弧形态和熔滴过渡特点,以及相关工艺参数对焊接过程的影响.%Abstr act:In this paper,it introduced the tack-welding process and equipment of SAWH pipe units,and analyzed the advantages of the imported DC 1500 digital welding power.At present,the Ar+ CO2 binary shielded gas or Ar+ CO2+O2 ternary shielded gas was mostly adopted in SAWH pipe tack-welding process in China domestic,it emphasized on the advantages and disadvantages of CO2 gas shielded welding,analyzed the arc shape and the welding process parameters,and put forward control measures to splash and weld formation of CO2 gas shielded welding tack-welding.In the end,it discussed the arc shape and the characteristics of droplet transfer,and the influence of related process parameters to welding procedure.

  5. Fabrication

    Directory of Open Access Journals (Sweden)

    E.M.S. Azzam

    2013-12-01

    Full Text Available In the present work, the nanoclay composites were fabricated using the synthesized poly 6-(3-aminophenoxy hexane-1-thiol, poly 8-(3-aminophenoxy octane-1-thiol and poly 10-(3-aminophenoxy decane-1-thiol surfactants with gold nanoparticles. The polymeric thiol surfactants were first assembled on gold nanoparticles and then impregnated into the clay matrix. Different spectroscopic and microscopic techniques such as X-ray diffraction (XRD, Scanning electron microscope (SEM and Transmission microscope (TEM were used to characterize the fabricated nanoclay composites. The results showed that the polymeric thiol surfactants assembled on gold nanoparticles are located in the interlayer space of the clay mineral and affected the clay structure.

  6. Microstructure and Dry Sliding Wear Behavior of Fe-Based (Cr, Fe)7C3 Composite Coating Fabricated by PTA Welding Process

    Science.gov (United States)

    Yuan, Y. L.; Li, Z. G.

    2013-11-01

    Using Cr3C2 and Fe-CrNiBSi powder blends as raw materials, an α-Fe matrix composite coating reinforced by in situ (Cr, Fe)7C3 rods, with a thickness of about 3.6 mm, was fabricated on the surface of AISI A36 low carbon steel by means of plasma-transferred arc welding. The results of microstructural analysis show that in the coating, a large number of carbides, (Cr, Fe)7C3, in rod shape grow, and radiate around some half-dissolved Cr3C2 particles. The results of dry sliding wear tests at loads 100, 200, and 300 N show that the wear resistances of (Cr, Fe)7C3-reinforced coating, respectively, are about 6.9, 14.9, and 17 times higher than that of nonreinforced pure Fe-CrNiBSi alloy coating; the average value and fluctuation range of friction coefficient (FC) of (Cr, Fe)7C3-reinforced coating are less than those of pure Fe-CrNiBSi alloy coating; the main wear mechanisms of pure Fe-CrNiBSi alloy coating are ploughing, deformation, and adhesive wear, whereas those of (Cr, Fe)7C3-reinforced coating are microcutting, abrasive, and oxidation wear; the cracks on surfaces of (Cr, Fe)7C3 rods increased with the increasing loads; and the matrix α-Fe can prevent them from extending further in the composite coating.

  7. Arc Spectrum Diagnostic and Heat Coupling Mechanism Analysis of Double Wire Pulsed MIG Welding%双丝脉冲MIG焊接电弧光谱诊断及热源耦合机理分析

    Institute of Scientific and Technical Information of China (English)

    刘永强; 李桓; 杨立军; 郑凯; 高莹

    2015-01-01

    A double wire pulsed MIG welding test system was built in the present paper ,in order to analyze the heat-coupling mechanism of double wire pulsed MIG welding ,and study arc temperature field .Spectroscopic technique was used in diagnostic analysis of the arc ,plasma radiation was collected by using hollow probe method to obtain the arc plasma optical signal .The electron temperature of double wire pulsed MIG welding arc plasma was calculated by using Boltzmann diagram method ,the electron temperature distribution was obtained ,a comprehensive analysis of the arc was conducted combined with the high speed camera technology and acquisition means of electricity signal .The innovation of this paper is the combination of high-speed cam-era image information of arc and optical signal of arc plasma to analyze the coupling mechanism for dual arc ,and a more intuitive analysis for arc temperature field was conducted .The test results showed that a push-pull output was achieved and droplet trans-fer mode was a drop in a pulse in the welding process ;Two arcs attracted each other under the action of a magnetic field ,and shifted to the center of the arc in welding process ,so a new heat center was formed at the geometric center of the double arc ,and flowing up phenomenon occurred on the arc ;Dual arc electronic temperature showed an inverted V-shaped distribution overall , and at the geometric center of the double arc ,the arc electron temperature at 3 mm off the workpiece surface was the highest , which was 16 887.66 K ,about 4 900 K higher than the lowest temperature 11 963.63 K .%搭建了双丝脉冲M IG焊接试验系统,为了分析研究双丝脉冲M IG焊接的热源耦合机理以及电弧温度场,采用光谱技术对其电弧进行了诊断分析,采用中空探针法进行等离子体的辐射采集,得到电弧等离子体的光信号,利用Boltzmann图法计算了双丝脉冲M IG焊接电弧等离子体的电子温度,得出了电弧等离子体

  8. Wire Array Photovoltaics

    Science.gov (United States)

    Turner-Evans, Dan

    Over the past five years, the cost of solar panels has dropped drastically and, in concert, the number of installed modules has risen exponentially. However, solar electricity is still more than twice as expensive as electricity from a natural gas plant. Fortunately, wire array solar cells have emerged as a promising technology for further lowering the cost of solar. Si wire array solar cells are formed with a unique, low cost growth method and use 100 times less material than conventional Si cells. The wires can be embedded in a transparent, flexible polymer to create a free-standing array that can be rolled up for easy installation in a variety of form factors. Furthermore, by incorporating multijunctions into the wire morphology, higher efficiencies can be achieved while taking advantage of the unique defect relaxation pathways afforded by the 3D wire geometry. The work in this thesis shepherded Si wires from undoped arrays to flexible, functional large area devices and laid the groundwork for multijunction wire array cells. Fabrication techniques were developed to turn intrinsic Si wires into full p-n junctions and the wires were passivated with a-Si:H and a-SiNx:H. Single wire devices yielded open circuit voltages of 600 mV and efficiencies of 9%. The arrays were then embedded in a polymer and contacted with a transparent, flexible, Ni nanoparticle and Ag nanowire top contact. The contact connected >99% of the wires in parallel and yielded flexible, substrate free solar cells featuring hundreds of thousands of wires. Building on the success of the Si wire arrays, GaP was epitaxially grown on the material to create heterostructures for photoelectrochemistry. These cells were limited by low absorption in the GaP due to its indirect bandgap, and poor current collection due to a diffusion length of only 80 nm. However, GaAsP on SiGe offers a superior combination of materials, and wire architectures based on these semiconductors were investigated for multijunction

  9. Effect of welding current and speed on occurrence of humping bead in high-speed GMAW

    Institute of Scientific and Technical Information of China (English)

    Chen Ji; Wu Chuansong

    2009-01-01

    The developed mathematical model of humping formation mechanism in high-speed gas metal arc welding (GMAW) is used to analyze the effects of welding current and welding speed on the occurrence of humping bead. It considers both the momentum and heat content of backward flowing molten jet inside weld pool. Three-dimensional geometry of weld pool, the spacing between two adjacent humps and hump height along humping weld bead are calculated under different levels of welding current and welding speed. It shows that wire feeding rate, power intensity and the moment of backward flowing molten jet are the major factors on humping bead formation.

  10. BioWires: Conductive DNA Nanowires in a Computationally-Optimized, Synthetic Biological Platform for Nanoelectronic Fabrication

    Science.gov (United States)

    Vecchioni, Simon; Toomey, Emily; Capece, Mark C.; Rothschild, Lynn; Wind, Shalom

    2017-01-01

    DNA is an ideal template for a biological nanowire-it has a linear structure several atoms thick; it possesses addressable nucleobase geometry that can be precisely defined; and it is massively scalable into branched networks. Until now, the drawback of DNA as a conducting nanowire been, simply put, its low conductance. To address this deficiency, we extensively characterize a chemical variant of canonical DNA that exploits the affinity of natural cytosine bases for silver ions. We successfully construct chains of single silver ions inside double-stranded DNA, confirm the basic dC-Ag+-dC bond geometry and kinetics, and show length-tunability dependent on mismatch distribution, ion availability and enzyme activity. An analysis of the absorbance spectra of natural DNA and silver-binding, poly-cytosine DNA demonstrates the heightened thermostability of the ion chain and its resistance to aqueous stresses such as precipitation, dialysis and forced reduction. These chemically critical traits lend themselves to an increase in electrical conductivity of over an order of magnitude for 11-base silver-paired duplexes over natural strands when assayed by STM break junction. We further construct and implement a genetic pathway in the E. coli bacterium for the biosynthesis of highly ionizable DNA sequences. Toward future circuits, we construct a model of transcription network architectures to determine the most efficient and robust connectivity for cell-based fabrication, and we perform sequence optimization with a genetic algorithm to identify oligonucleotides robust to changes in the base-pairing energy landscape. We propose that this system will serve as a synthetic biological fabrication platform for more complex DNA nanotechnology and nanoelectronics with applications to deep space and low resource environments.

  11. Dependence of the mechanical properties of joints welded according to the parameters of the metal active gas (MAG welding regime

    Directory of Open Access Journals (Sweden)

    D. Dobrotă

    2015-10-01

    Full Text Available The main objective followed in the realization of welded structures is to obtain superior mechanical characteristics for these structures. The research aimed at setting ranges of values for the welding voltage (Uw, respectively for the welding current (Iw so as to obtain superior mechanical features for welded constructions. The research was carried out using E 36-4 steel as base material and SG2 wire as filler material, whereas the applied welding process was MAG. The optimization was done with the help of a number of 31 test bars considering various welding procedures for each test bar, and the experimental data were processed using the STATISTCA program.

  12. Welding, Bonding and Fastening, 1984

    Science.gov (United States)

    Buckley, J. D. (Editor); Stein, B. A. (Editor)

    1985-01-01

    A compilation of papers presented in a joint NASA, American Society for Metals, The George Washington University, American Welding Soceity, and Society of Manufacturing Engineers conference on Welding, Bonding, and Fastening at Langley Research Center, Hampton, VA, on October 23 to 25, 1984 is given. Papers were presented on technology developed in current research programs relevant to welding, bonding, and fastening of structural materials required in fabricating structures and mechanical systems used in the aerospace, hydrospace, and automotive industries. Topics covered in the conference included equipment, hardware and materials used when welding, brazing, and soldering, mechanical fastening, explosive welding, use of unique selected joining techniques, adhesives bonding, and nondestructive evaluation. A concept of the factory of the future was presented, followed by advanced welding techniques, automated equipment for welding, welding in a cryogenic atmosphere, blind fastening, stress corrosion resistant fasteners, fastening equipment, explosive welding of different configurations and materials, solid-state bonding, electron beam welding, new adhesives, effects of cryogenics on adhesives, and new techniques and equipment for adhesive bonding.

  13. The Effects of Variable Welding and Devitrification on the Magnetic Fabric of Ash Flow Tuffs: An AMS and AARM Study of the Oligocene Carpenter Ridge Tuff, San Juan Mountains, Colorado

    Science.gov (United States)

    Mason, S. N.; Geissman, J. W.

    2011-12-01

    Anisotropy of magnetic susceptibility (AMS) data have been shown to be a powerful means of estimating the transport direction, and thus inferred source region, for several large volume, regionally extensive ash-flow tuffs (ignimbrites). Anisotropy of anhysteretic remanent magnetization (AARM) data have, on the other hand, corroborated inferred controls by different assemblages of magnetic particles on magnetic fabrics. For ash-flow tuffs, the effects of variable degrees of welding and subsequent devitrification on the magnetic fabric of these pyroclastic deposits are not well understood. We have collected magnetic fabric data from a continuously exposed sequence of outflow facies of the ca. 27.55 Ma Carpenter Ridge Tuff (CRT), one of the major large volume ash-flow tuffs of the Southern Rocky Mountain Volcanic Field, southwest Colorado, about 3 km east of Buffalo Pass on Colorado Highway 114. The CRT, a compound cooling unit, is of reverse polarity (although there is considerable internal variability in direction through the section) and was sourced from the Bachelor Caldera, southwest of the sample locality. Some 21 total independently oriented samples, as very large oriented blocks, were collected in traverse fashion through most of the lowermost cooling unit of the tuff, and an additional ten block samples were collected from the moderately welded and completely devitrified third cooling unit. At least ten and often 20 to 30 discrete specimens were prepared for analyses from each block. Orientation of AMS principal axes are internally consistent at the oriented sample level and, overall, throughout the section sampled, and imply a west to east transport orientation in this area, consistent with several other sampling sites in the CRT in the northeast part of the Southern Rocky Mountain Volcanic Field. AARM data at the block sample level are usually more dispersed. All of the samples have positive T values, implying strong foliations. The degree of anisotropy (P

  14. Fabrication and application of zinc-zinc oxide nanosheets coating on an etched stainless steel wire as a selective solid-phase microextraction fiber.

    Science.gov (United States)

    Song, Wenlan; Guo, Mei; Zhang, Yida; Zhang, Min; Wang, Xuemei; Du, Xinzhen

    2015-03-06

    A novel zinc-zinc oxide (Zn-ZnO) nanosheets coating was directly fabricated on an etched stainless steel wire substrate as solid-phase microextraction (SPME) fiber via previous electrodeposition of robust Zn coating. The scanning electron micrograph of the Zn-ZnO nanosheets coated fiber exhibits a flower-like nanostructure with high surface area. The SPME performance of as-fabricated fiber was investigated for the concentration and determination of polycyclic aromatic hydrocarbons, phthalates and ultraviolet (UV) filters coupled to high performance liquid chromatography with UV detection (HPLC-UV). It was found that the Zn-ZnO nanosheets coating exhibited high extraction capability, good selectivity and rapid mass transfer for some UV filters. The main parameters affecting extraction performance were investigated and optimized. Under the optimized conditions, the calibration graphs were linear over the range of 0.1-200μgL(-1). The limits of detection of the proposed method were 0.052-0.084μgL(-1) (S/N=3). The single fiber repeatability varied from 5.18% to 7.56% and the fiber-to-fiber reproducibility ranged from 6.74% to 8.83% for the extraction of spiked water with 50μgL(-1) UV filters (n=5). The established SPME-HPLC-UV method was successfully applied to the selective concentration and sensitive determination of target UV filters from real environmental water samples with recoveries from 85.8% to 105% at the spiking level of 10μgL(-1) and 30μgL(-1). The relative standard deviations were below 9.7%.

  15. 焊接规范对10Ni3CrMoV药芯焊丝熔敷金属化学成分及力学性能的影响%Influence of Welding Condition on Chemical Composition and Performance of Deposited Metal of 10Ni3CrMoV Flux-cored Wire

    Institute of Scientific and Technical Information of China (English)

    陈爱志; 彭冀湘; 刘健

    2013-01-01

    对焊接电流、焊接速度和道间温度等焊接规范参数的变化对10Ni3CrMoV药芯焊丝熔敷金属化学成分及力学性能的影响进行了研究与量化.结果表明,焊接电流增大时,具有脱氧同时兼具强化作用的合金元素烧损相对多一些,熔敷金属中的针状铁素体略显粗大;焊接速度变大时,熔敷金属中的先共析铁素体含量相对少一些;道间温度控制较高时,熔敷金属中的粒状贝氏体相对多一些.总体来说,当焊接电流在220~260A、焊接速度在25~35 cm/min、道间温度在80~120℃范围内变化时,对10Ni3CrMoV药芯焊丝熔敷金属化学成分和力学性能的影响不大.%The influences of welding conditions such as welding current, welding speed and interpass temperature on the chemical composition and performance of the deposited metal of 10Ni3CrMoV flux-cored wire were studied. The results show that when the welding current increases, the loss of the alloying element with the reinforced and deoxidation effect is relatively more, the acicular ferrite in the deposited metal is slightly large; when the welding speed becomes large, the proeutectoid ferrite content in the deposited metal is relatively less; when the interpass temperature control is high, the granular bainite in the deposited metal is relatively more. When the welding current is 220-260 A,welding speed is 25-35 cm/min, interpass temperature is 80-120 °C , the welding condition has less effects on the chemical composition and mechanical properties of 10Ni3CrMoV flux-cored wire.

  16. Advanced Welding Concepts

    Science.gov (United States)

    Ding, Robert J.

    2010-01-01

    Four advanced welding techniques and their use in NASA are briefly reviewed in this poster presentation. The welding techniques reviewed are: Solid State Welding, Friction Stir Welding (FSW), Thermal Stir Welding (TSW) and Ultrasonic Stir Welding.

  17. Nanocrystalline Si/SiO{sub 2} core-shell network with intense white light emission fabricated by hot-wire chemical vapor deposition

    Energy Technology Data Exchange (ETDEWEB)

    Matsumoto, Y., E-mail: ymatsumo@cinvestav.mx; Dutt, A. [SEES, Electrical Engineering Department, Centro de Investigación y de Estudios Avanzados del Instituto Politécnico Nacional, Cinvestav-IPN, Mexico, D.F. 07360 (Mexico); Santana-Rodríguez, G. [Institute of Material Research, Universidad Nacional Autónoma de México, Coyoacán 04510 (Mexico); Santoyo-Salazar, J. [Department of Physics, Centro de Investigación y de Estudios Avanzados del Instituto Politécnico Nacional, Cinvestav-IPN, Mexico, D.F. 07360 (Mexico); Aceves-Mijares, M. [Departament of Electronics, Instituto Nacional de Astrofísica Óptica y Electrónica, Tonantzintla, Puebla 72000 (Mexico)

    2015-04-27

    We report the fabrication of a stable Si/SiO{sub 2} core-shell network using hot-wire chemical vapor deposition on a silicon substrate at a relatively low substrate temperature of 200 °C. Structural investigations using transmission electron microscopy and X-ray diffraction confirm the presence of nanocrystalline silicon and silicon dioxide quantum dots in the form of a core-shell network embedded in the amorphous SiO{sub x} matrix, while selected area electron diffraction confirms the formation of a core-shell structure. The core-shell structure exhibits a bright white emission that can be seen with the unaided eye at room temperature without any post-annealing treatments, and the observed photoemission does not alter in color or intensity after prolonged laser exposure. Additional measurements are performed while varying the laser power and optical gain is found in the as-deposited material. Intense stable white luminescence is observed and shows the prospective for various optical and biological applications in the future.

  18. Nanocrystalline Si/SiO2 core-shell network with intense white light emission fabricated by hot-wire chemical vapor deposition

    Science.gov (United States)

    Matsumoto, Y.; Dutt, A.; Santana-Rodríguez, G.; Santoyo-Salazar, J.; Aceves-Mijares, M.

    2015-04-01

    We report the fabrication of a stable Si/SiO2 core-shell network using hot-wire chemical vapor deposition on a silicon substrate at a relatively low substrate temperature of 200 °C. Structural investigations using transmission electron microscopy and X-ray diffraction confirm the presence of nanocrystalline silicon and silicon dioxide quantum dots in the form of a core-shell network embedded in the amorphous SiOx matrix, while selected area electron diffraction confirms the formation of a core-shell structure. The core-shell structure exhibits a bright white emission that can be seen with the unaided eye at room temperature without any post-annealing treatments, and the observed photoemission does not alter in color or intensity after prolonged laser exposure. Additional measurements are performed while varying the laser power and optical gain is found in the as-deposited material. Intense stable white luminescence is observed and shows the prospective for various optical and biological applications in the future.

  19. New materials for welding and surfacing

    Science.gov (United States)

    Kozyrev, N. A.; Galevsky, G. V.; Kryukov, R. E.; Titova, D. A.; Shurupov, V. M.

    2016-09-01

    The paper provides description of research into the influence of new materials and technologies on quality parameters of welds and deposited metal carried out in the research and production centre “Welding processes and technologies”. New welding technologies of tanks for northern conditions are considered, as well as technologies of submerged arc welding involving fluxing agents AN - 348, AN - 60, AN - 67, OK.10.71 and carbon-fluorine containing additives; new flux cored wires and surfacing technologies, teaching programs and a trainer for welders are designed.

  20. Fabrication of fine-grain tantalum diffusion barrier tube for Nb{sub 3}Sn conductors

    Energy Technology Data Exchange (ETDEWEB)

    Hartwig, K. T.; Balachandran, S.; Mezyenski, R.; Seymour, N. [Department of Mechanical Engineering, Texas A and M University, TX 77843 (United States); Robinson, J.; Barber, R. E. [Shear Form Inc, 207 Dellwood St, Bryan 77801 (United States)

    2014-01-27

    Diffusion barriers used in Nb{sub 3}Sn wire are often fabricated by wrapping Ta sheet into a tube with an overlap seam. A common result of such practice is non-uniform deformation in the Ta sheet as it thins by wire drawing because of non-uniform grain size and texture in the original Ta sheet. Seamless Ta tube with a fine-grain and uniform microstructure would be much better for the diffusion barrier application, but such material is expensive and difficult to manufacture. This report presents results on a new fabrication strategy for Ta tube that shows promise for manufacture of less costly tube with an improved microstructure. The fabrication method begins with seam-welded tube but gives a fine-grain uniform microstructure with little difference between the longitudinal seam weld region and the parent metal after post-weld processing. Severe plastic deformation processing (SPD) applied by area reduction extrusion and tube equal channel angular extrusion (tECAE) are used to refine and homogenize the microstructure. Microstructure and mechanical property results are presented for Ta tubes fabricated by this new processing strategy.

  1. Fabrication of fine-grain tantalum diffusion barrier tube for Nb3Sn conductors

    Science.gov (United States)

    Hartwig, K. T.; Balachandran, S.; Mezyenski, R.; Seymour, N.; Robinson, J.; Barber, R. E.

    2014-01-01

    Diffusion barriers used in Nb3Sn wire are often fabricated by wrapping Ta sheet into a tube with an overlap seam. A common result of such practice is non-uniform deformation in the Ta sheet as it thins by wire drawing because of non-uniform grain size and texture in the original Ta sheet. Seamless Ta tube with a fine-grain and uniform microstructure would be much better for the diffusion barrier application, but such material is expensive and difficult to manufacture. This report presents results on a new fabrication strategy for Ta tube that shows promise for manufacture of less costly tube with an improved microstructure. The fabrication method begins with seam-welded tube but gives a fine-grain uniform microstructure with little difference between the longitudinal seam weld region and the parent metal after post-weld processing. Severe plastic deformation processing (SPD) applied by area reduction extrusion and tube equal channel angular extrusion (tECAE) are used to refine and homogenize the microstructure. Microstructure and mechanical property results are presented for Ta tubes fabricated by this new processing strategy.

  2. Laser Welding Test Results with Gas Atmospheres in Welding Chamber

    Energy Technology Data Exchange (ETDEWEB)

    Joung, Chang-Young; Hong, Jin-Tae; Ahn, Sung-Ho; Heo, Sung-Ho; Jang, Seo-Yun; Yang, Tae-Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-10-15

    The weld beads of specimens welded under identical conditions in the helium and argon gas were cleaner, more regular, and steadier than those in a vacuum. The penetration depth of the FZ in the vacuum was much deeper than those in the helium and argon gas. To measure the irradiation properties of nuclear fuel in a test reactor, a nuclear fuel test rod instrumented with various sensors must be fabricated with assembly processes. A laser welding system to assemble the nuclear fuel test rod was designed and fabricated to develop various welding technologies of the fuel test rods to joint between a cladding tube and end-caps. It is an air-cooling optical fiber type and its emission modes are a continuous (CW) mode of which the laser generates continuous emission, and pulse (QCW) mode in which the laser internally generates sequences of pulses. We considered the system welding a sample in a chamber that can weld a specimen in a vacuum and inert gas atmosphere, and the chamber was installed on the working plate of the laser welding system. In the chamber, the laser welding process should be conducted to have no defects on the sealing area between a cladding tube and an end-cap.

  3. Polyimide weld bonding for titanium alloy joints

    Science.gov (United States)

    Vaughan, R. W.; Kurland, R. M.

    1974-01-01

    Two weld bonding processes were developed for joining titanium alloy; one process utilizes a weld-through technique and the other a capillary-flow technique. The adhesive used for the weld-through process is similar to the P4/A5F system. A new polyimide laminating resin, BFBI/BMPM, was used in the capillary-flow process. Static property information was generated for weld-bonded joints over the temperature range of 219 K (-65 F) to 561 K (+550 F) and fatigue strength information was generated at room temperature. Significant improvement in fatigue strength was demonstrated for weld-bonded joints over spot-welded joints. A demonstration was made of the applicability of the weld-through weld-bonding process for fabricating stringer stiffened skin panels.

  4. 汽油分馏塔现场分段预制组焊质量控制%Quality Control of Sectional Pre-fabrication Fit-up Welding of Gasoline Fractionating Tower at Site

    Institute of Scientific and Technical Information of China (English)

    谭中毅; 李刚

    2012-01-01

    As one of critical equipments-the gasoline fractionating tower, the quality control is very important for an ethylene plant. Based on the fabrication scheme of sectional pre-fabrica-tion fit-up welding at site as well as the characteristic of equipment structure, the quality control key points were worked out. According to quality control measures aimed at the equipment are a-dopted and certain methods were used to ensure the quality of fit-up welding. It provides a reference for quality control of similar equipment for pre-fabrication fit-up welding at site.%作为乙烯装置中的关键设备之一——汽油分馏塔,其制造安装质量的重要性不言而喻.根据设备现场分段预制组焊的制造方案及设备的结构特点提出了汽油分馏塔的质量控制重点,并采取了针对性的措施保证了设备组焊的高质量,此经验可为同类设备现场组焊的质量控制提供一定的借鉴.

  5. Phenyl-functionalization of titanium dioxide-nanosheets coating fabricated on a titanium wire for selective solid-phase microextraction of polycyclic aromatic hydrocarbons from environment water samples.

    Science.gov (United States)

    Guo, Mei; Song, Wenlan; Wang, Tiane; Li, Yi; Wang, Xuemei; Du, Xinzhen

    2015-11-01

    A novel titanium dioxide-nanosheets coating on a titanium wire (TiO2NS-Ti) was in situ fabricated by one-step electrochemical anodization in ethylene glycol with ammonium fluoride and followed by phenyl-functionalization for selective solid-phase microextraction (SPME). The fabricated TiO2NS coating exhibits higher specific surface area and more active sites, it also provides an ideal nanostructure and a robust substrate for subsequent surface modification. These characteristics were useful for efficient extraction. The SPME performance of phenyl-functionalized TiO2NS-Ti (ph-TiO2NS-Ti) fiber was evaluated by using ultraviolet filters, polychlorinated biphenyls and polycyclic aromatic hydrocarbons (PAHs) as model compounds coupled to high performance liquid chromatography with UV detection (HPLC-UV). It was found that the ph-TiO2NS-Ti fiber exhibited high extraction capability, good selectivity and rapid mass transfer for PAHs. The main parameters affecting extraction performance were investigated and optimized. Under optimized conditions, the proposed fiber showed good extraction efficiency comparable to those of commercial polydimethylsiloxane and polyacrylate fibers toward PAHs. The calibration graphs were linear over the range of 0.05-300 µg L(-1). The limits of detection of the proposed method were 0.008-0.043 µg L(-1) (S/N=3). Single fiber repeatability varied from 3.51% to 5.23% and fiber-to-fiber reproducibility ranged from 4.43% to 7.65% for the extraction of water spiked with 25 µg L(-1) each analyte (n=5). The established SPME-HPLC-UV method was successfully applied to selective concentration and sensitive determination of target PAHs from real environmental water samples with recoveries from 86.2% to 112% at the spiking level of 10 µg L(-1) and 50 µg L(-1). The relative standard deviations were below 9.45%. Furthermore, the ph-TiO2NS-Ti fiber can be fabricated in a reproducible manner, and has high stability and long service lifetime.

  6. Laser vision sensing based on adaptive welding for aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    CHEN Zhixiang; SONG Yonglun; ZHANG Jun; ZHANG Wanchun; JIANG Li; XIA Xuxin

    2007-01-01

    A laser vision sensing based on the adaptive tungsten inert gas(TIG)welding system for large-scale aluminum alloy components was established to fit various weld groove conditions.A new type of laser vision sensor was used to precisely measure the weld groove.The joint geometry data,such as the bevel angle,the gap,the area,and the mismatch,etc.,aided in assembling large-scale aerospace components before welding.They were also applied for automatic seam tracking,such as automatic torch transverse alignment and torch height adjustment in welding.An adaptive welding process was realized by automatically adjusting the wire feeding speed and the welding current according to the groove conditions.The process results in a good weld formation and high welding quality,which meet the requirements of related standards.

  7. Study the Factors Effecting on Welding Joint of Dissimilar Metals

    Directory of Open Access Journals (Sweden)

    Esam J. Ebraheam

    2011-01-01

    Full Text Available The aim of this work is to study the factors that affect the welding joint of dissimilar metals. Austenitic stainless steel-type AISI (316L with a thickness of (2mm was welded to carbon steel (1mm using an MIG spot welding. The filler metal is a welding wire of the type E80S-G (according to AWS is used with (1.2mm diameter and CO2 is used as shielding gas with flow rate (7L/min for all times was used in this work. The results indicate that the increase of the welding current tends to increase the size of spot weld, and also increases the sheer force. Whereas the sheer force increased inversely with the time of welding. Furthermore, the results indicate that increasing the current and time of welding increases the diameter of weld zone, and decreases the sheer force.

  8. Development of automated welding processes for field fabrication of thick-walled pressure vessels: electron beam method. Fourth quarterly report, July 1--September 30, 1978

    Energy Technology Data Exchange (ETDEWEB)

    Weber, C.M.

    1978-01-01

    This report is the fourth quarterly report of a project to develop and demonstrate an electron beam welding procedure for welding 8'' thick SA 387 Grade 22 Class 2 (2-1/4 Cr--1 Mo) steel. Due to the late arrival of the steel to be used in this project, a six month extension in the completion date has been made. Work is in progress for developing 4-1/2'' deep partial penetration electron beam welding procedures. A total of 257 welds have been made to date. Several defects have been encountered and successfully eliminated. The occurrence of a necklace defect, which has been shown to be a cold shut resulting from improper solidification, has not yet been eliminated. It has been observed that the beam oscillation pattern is influential on the behavior of the weld cavity during welding. In the vertical welding position, it has been determined that the use of a welding shoe is required.

  9. Aircraft Wiring Support Equipment Integration Laboratory (AWSEIL)

    Data.gov (United States)

    Federal Laboratory Consortium — Purpose: The Aircraft Wiring Support Equipment Integration Laboratory (AWSEIL) provides a variety of research, design engineering and prototype fabrication services...

  10. Aircraft Wiring Support Equipment Integration Laboratory (AWSEIL)

    Data.gov (United States)

    Federal Laboratory Consortium — Purpose:The Aircraft Wiring Support Equipment Integration Laboratory (AWSEIL) provides a variety of research, design engineering and prototype fabrication services...

  11. Effect of process parameters on porosity formation ratio in dual-beam laser welding of aluminum alloys with filler wire%双光束激光填丝焊工艺对铝合金焊接气孔率的影响

    Institute of Scientific and Technical Information of China (English)

    雷正龙; 李颖; 陈彦宾; 孙忠绍; 张益坤

    2013-01-01

    以LF6铝合金为材料,CO2激光为热源,开展了双光束激光填丝焊气孔特性分析.与单光束激光填丝焊及双光束自熔焊相比,双光束激光填丝焊能够抑制气孔的产生,尤其是并行双光束激光焊抑制气孔效果更明显.在此基础上进一步分析了保护气体成分和激光能量对焊接气孔率的影响.结果表明,采用氦气保护时,等离子体对激光的屏蔽作用小,能够稳定焊接过程;激光功率过大或者过小都会导致匙孔的不稳定,造成焊缝气孔率增加.%The characterizations of porosity in dual-beam laser welding with filler wire of LF6 aluminum alloys were studied. Compared with the single beam laser welding with filler wire and the dual-beam laser self-fusible welding, the dual-beam laser welding with filler wire can restrain the porosity formation. Especially , the dual-beam laser welding with parallel arrangement has a better effect on inhibition of porosity. Furthermore, the effects of shielding gas component and laser energy on porosity formation ratio were analyzed. The results show that, when the helium is used as the shielding gas, the area of plasma decreases as well as the shielding effect of the plasma on laser deceases, and the welding process become more stable. At the same time, the laser power must be proper, and both too high and too low laser power make the porosity formation ratio enlarged.

  12. Effect of Hot-wire NG-TIG Process on Mechanical Properties of Welded Joints for T91/P91 Steel%T91/P91窄间隙热丝TIG焊接工艺对接头力学性能的影响

    Institute of Scientific and Technical Information of China (English)

    沈学峰; 杨成龙; 杨仁杰; 唐新华; 芦凤桂

    2012-01-01

    通过对T91/P91窄间隙热丝TIG焊试验,对比研究了焊接接头各区包括焊缝、热影响区、母材的显微组织,以及各项力学性能比如常温拉伸、高温拉伸、硬度及冲击性能,从而探究窄间隙热丝TIG焊对T91/P91钢焊接性的影响.试验结果表明,焊接接头组织均匀,主要为回火马氏体;抗拉强度达到了母材水平甚至比母材更强;焊缝区域硬度分布比较均匀,硬度值高于热影响区和母材;焊缝的冲击韧性也与母材相当.研究结果表明,窄间隙热丝TIG焊可以改进T91/P91焊接接头的焊接质量,焊接接头各项力学性能均满足使用需求,从而获得了较高质量的焊接接头.%In order to study the weld properties of narrow gap hot-wire TIG (NG-TIG) welding on T91/P91, the microstructure and mechanical properties of welded joint and HAZ as well as base metal were studied respectively (including room temperature tensile, high temperature tensile, hardness and impact properties), which can give an access to explore the effect of narrow gap hot-wire NG-TIG welding. The results show that homogeneous microstructure and good mechanical properties such as higher tensile strength, hardness of the welded joint is higher than base metal and equivalent impact energy, which indicate that the qualitiy of the T91/P91 welded joint were improved by hot-wire NG-TIG, which can meet the requirements of industrial standards.

  13. Double-sided laser beam welded T-joints for aluminum-lithium alloy aircraft fuselage panels: Effects of filler elements on microstructure and mechanical properties

    Science.gov (United States)

    Han, Bing; Tao, Wang; Chen, Yanbin; Li, Hao

    2017-08-01

    In the current work, T-joints consisting of 2.0 mm thick 2060-T8/2099-T83 aluminum-lithium alloys for aircraft fuselage panels have been fabricated by double-sided fiber laser beam welding with different filler wires. A new type wire CW3 (Al-6.2Cu-5.4Si) was studied and compared with conventional wire AA4047 (Al-12Si) mainly on microstructure and mechanical properties. It was found that the main combined function of Al-6.2%Cu-5.4%Si in CW3 resulted in considerable improvements especially on intergranular strength, hot cracking susceptibility and hoop tensile properties. Typical non-dendritic equiaxed zone (EQZ) was observed along welds' fusion boundary. Hot cracks and fractures during the load were always located within the EQZ, however, this typical zone could be restrained by CW3, effectively. Furthermore, changing of the main intergranular precipitated phase within the EQZ from T phase by AA4047 to T2 phase by CW3 also resulted in developments on microscopic intergranular reinforcement and macroscopic hoop tensile properties. In addition, bridging caused by richer substructure dendrites within CW3 weld's columnar zone resulted in much lower hot cracking susceptibility of the whole weld than AA4047.

  14. Evolution of a Laser Hybrid Welding Map

    Science.gov (United States)

    Kaplan, Alexander F. H.; Frostevarg, Jan; Ilar, Torbjörn; Bang, Hee-Seon; Bang, Han-Sur

    Laser arc hybrid welding combines the advantages but also the complex physical mechanisms of gas metal arc welding and laser keyhole welding. From manifold mainly experimental but also theoretical research results a map with versatile functions was initiated for the first time. The purpose is to survey the overall context and to facilitate navigation to the various phenomena that are shown through case studies accompanied by theoretical explanations and guidelines for optimization. Though not complete, the map enables systematic and graphical navigation to relevant publications. Based on a fundamental structure of the map, which was decided early, it is inherently extendable in the future by adding existing and new knowledge, also from other research groups, enabling evolution. The fundament of the map structure comprises gouge thickness, joint type and metal grade, in coherence with product and weld designers' starting points. The next hierarchy level of the map offers options in the joint type as well as in hybrid welding techniques. The latter contains techniques like double-sided welding, pulse shaping management of the arc or laser, CMT arcs, tandem arcs, or remelting of undercuts. In addition to laser-arc hybrid welding, other hybrid laser techniques like multilayer hot-wire laser welding of narrow gaps or hybrid laser friction stir welding can be taken into account. At the other end of the hierarchy, the map offers via a database-like archive electronic navigation to research results like weld macrographs, high speed imaging or numerical simulation results of the welding process.

  15. Models for selecting GMA Welding Parameters for Improving Mechanical Properties of Weld Joints

    Science.gov (United States)

    Srinivasa Rao, P.; Ramachandran, Pragash; Jebaraj, S.

    2016-02-01

    During the process of Gas Metal Arc (GMAW) welding, the weld joints mechanical properties are influenced by the welding parameters such as welding current and arc voltage. These parameters directly will influence the quality of the weld in terms of mechanical properties. Even small variation in any of the cited parameters may have an important effect on depth of penetration and on joint strength. In this study, S45C Constructional Steel is taken as the base metal to be tested using the parameters wire feed rate, voltage and type of shielding gas. Physical properties considered in the present study are tensile strength and hardness. The testing of weld specimen is carried out as per ASTM Standards. Mathematical models to predict the tensile strength and depth of penetration of weld joint have been developed by regression analysis using the experimental results.

  16. 热时间常数在QBe2箔与Cr20Ni80丝电容储能点焊中的应用%Application of thermal time constant in capacitor discharge spot welding of QBe2 foil and Cr20Ni80 Wire

    Institute of Scientific and Technical Information of China (English)

    方飞; 张勇; 袁旭超; 谢红霞; 李星

    2011-01-01

    In order to satisfy the using demand of electrical brush spare parts of micro electric-machinery in this paper.QBe2 Beryllium Bronze foil and Cr20Ni80 Nichrome wire were joined together with capacitor discharge spot welding machine.Selecting principle of welding process parameters was defined according to the calculated thermal time constant and the relation curve of temperature rising in the central part of solder.The metallographic structure,micro-range composition and mechanical property of welding joint were analyzed and tested.Nice welding joint can be acquired in minisize workpiece production process of beryllium bronze and nicochrome wire with capacitive storage spot welding machine.There is grain boundary partial melting at the welding interface on the side of beryllium bronze.Nickel and chromium in Ni-Cr alloys diffused into beryllium bronze evidently .The principle of choosing welding process parameters by using thermal time constant mentioned in this paper is feasible.%为了满足微型电机电刷零部件的使用要求,根据计算所得的热时间常数τ及其与焊点中心部分温度上升的关系曲线,确定了QBe2铍青铜箔与Cr20Ni80镍铬丝微型件电容储能点焊工艺参数的选取原则.根据所选的工艺参数,采用电容储能点焊机对试样进行焊接,并对焊接接头的金相组织、微区成分进行了分析试验.结果表明,利用热时间常数选取的工艺参数,可以获得良好的固相连接接头,但焊接界面铍青铜一侧有晶界局部熔化现象,镍铬合金中的镍与铬元素向铍青铜一侧有较明显的扩散.由此可知,根据热时间常数选取焊接工艺参数的原则是合理可行的.

  17. Influence of Heat Input on Martensite Formation and Impact Property of Ferritic-Austenitic Dissimilar Weld Metals

    National Research Council Canada - National Science Library

    M. Mukherjee T.K. Pal

    2012-01-01

    .... The welded joints were evaluated by microstructure and charpy impact toughness. The dependence of weld metal microstructure on heat input and filler wires were determined by dilution calculation, Creq/Nieq ratio, stacking fault energy (SFE...

  18. Welding Technician

    Science.gov (United States)

    Smith, Ken

    2009-01-01

    About 95% of all manufactured goods in this country are welded or joined in some way. These welded products range in nature from bicycle handlebars and skyscrapers to bridges and race cars. The author discusses what students need to know about careers for welding technicians--wages, responsibilities, skills needed, career advancement…

  19. ER50-6焊丝钢热轧盘条的开发生产实践%Development and Production Practice of Hot Rolled Wire ER50-6 Welding Steel

    Institute of Scientific and Technical Information of China (English)

    2015-01-01

    Using the existing process equipments, after deep decarburization with a finish oxygen blowing in converter, the composition are controlled C 0.03%-0.04%, P ≤ 0.020% in tapping. The gas and inclusion in steel were removed in the LF refining and full procedure protection was taken in casting. The electromagnetic stirring technology was applied in the caster end to reduce the inclusions and to improve the quality of continuous casting slab. The pass design were optimized and the rolling temperature, spinning temperature, cooling speed were controlled to improve the product microstructure, mechanical properties and dimensional accuracy. ER50-6 wire steel hot rolled wire rods was developed in Zhanggang, the product microstructure is ferrite and pearlite, ferrite volume fraction is more than 80%, tensile strength is less than 560 MPa. The performance of all welding rod is stability, the rod has good surface quality. It can fully meet the requirements of custom.%利用现有工艺装备,转炉高拉补吹,出钢C 0.03%~0.04%,P≤0.020%;LF精炼减少钢中气体和夹杂;连铸全程保护浇注,降低钢中夹杂物,并采用末端电磁搅拌技术提高连铸坯质量;优化孔型设计,控制轧制温度、吐丝温度、冷却速度等控制产品的组织性能及尺寸精度。张钢开发生产了ER50-6焊丝钢热轧盘条,产品组织为铁素体和少量珠光体,铁素体体积分数在80%以上,抗拉强度在560 MPa以下,性能通条稳定性好,表面质量好,完全满足用户要求。

  20. Topology Optimized Photonic Wire Splitters

    DEFF Research Database (Denmark)

    Frandsen, Lars Hagedorn; Borel, Peter Ingo; Jensen, Jakob Søndergaard;

    2006-01-01

    Photonic wire splitters have been designed using topology optimization. The splitters have been fabricated in silicon-on-insulator material and display broadband low-loss 3dB splitting in a bandwidth larger than 100 nm.......Photonic wire splitters have been designed using topology optimization. The splitters have been fabricated in silicon-on-insulator material and display broadband low-loss 3dB splitting in a bandwidth larger than 100 nm....

  1. Thermal insulation of wet shielded metal arc welds

    Science.gov (United States)

    Keenan, Patrick J.

    1993-06-01

    Computational and experimental studies were performed to determine the effect of static thermal insulation on the quality of wet shielded metal arc welds (SMAW). A commercially available heat flow and fluid dynamics spectral-element computer program was used to model a wet SMAW and to determine the potential effect on the weld cooling rate of placing thermal insulation adjacent to the weld line. Experimental manual welds were made on a low carbon equivalent (0.285) mild steel and on a higher carbon equivalent (0.410) high tensile strength steel, using woven fabrics of alumina-boria-silica fibers to insulate the surface of the plate being welded. The effect of the insulation on weld quality was evaluated through the use of post-weld Rockwell Scale hardness measurements on the surface of the weld heat affected zones (HAZ's) and by visual inspection of sectioned welds at 10 X magnification. The computational simulation demonstrated a 150% increase in surface HAZ peak temperature and a significant decrease in weld cooling rate with respect to uninsulated welds, for welds in which ideal insulation had been placed on the base plate surface adjacent to the weld line. Experimental mild steel welds showed a reduction in surface HAZ hardness attributable to insulation at a 77% significance level. A visual comparison of the cross-sections of two welds made in 0.410 carbon equivalent steel-with approximately equivalent heat input-revealed underbead cracking in the uninsulated weld but not in the insulated weld.

  2. 双丝间接电弧氩弧焊的熔滴过渡形式%Mode of Metal Transfer on Twin-wire Indirect Arc Argon Welding

    Institute of Scientific and Technical Information of China (English)

    曹梅青; 邹增大; 张顺善; 曲仕尧

    2011-01-01

    采用氙灯背光高速摄像系统及示波器对双丝间接电弧氩气保护焊的熔滴过渡进行了研究。结果表明:双丝间接电弧氩弧焊正、负极的熔滴过渡形式并不完全相同,根据正、负极熔滴过渡形式的不同组合将熔滴过渡分为大滴—大滴过渡,射滴—大滴过渡,短路过渡,射滴—射滴过渡,射流—大滴过渡,射流—射滴过渡及射流过渡7种类型。在焊接过程中以射流过渡及射流—射滴过渡为主。双丝间接电弧氩弧焊主要靠电弧热量及熔滴携带热量熔化母材,熔滴过渡方向与电流流动方向不同,正、负两极熔滴同时过渡,两极的过渡频率、尺寸有所不同。%The metal transfer of twin-wire indirect arc argon welding was investigated with high-speed camcorder system based on a xenon lamp source and digital oscillogragh.Results show that the metal transfer mode of anodal and cathodal does not mean completely th

  3. One-wire thermocouple

    Science.gov (United States)

    Goodrich, W. D.; Staimach, C. J.

    1977-01-01

    Nickel alloy/constantan device accurately measures surface temperature at precise locations. Device is moderate in cost and simplifies fabrication of highly-instrumented seamless-surface heat-transfer models. Device also applies to metal surfaces if constantan wire has insulative coat.

  4. 1 mil gold bond wire study.

    Energy Technology Data Exchange (ETDEWEB)

    Huff, Johnathon; McLean, Michael B.; Jenkins, Mark W.; Rutherford, Brian Milne

    2013-05-01

    In microcircuit fabrication, the diameter and length of a bond wire have been shown to both affect the current versus fusing time ratio of a bond wire as well as the gap length of the fused wire. This study investigated the impact of current level on the time-to-open and gap length of 1 mil by 60 mil gold bond wires. During the experiments, constant current was provided for a control set of bond wires for 250ms, 410ms and until the wire fused; non-destructively pull-tested wires for 250ms; and notched wires. The key findings were that as the current increases, the gap length increases and 73% of the bond wires will fuse at 1.8A, and 100% of the wires fuse at 1.9A within 60ms. Due to the limited scope of experiments and limited data analyzed, further investigation is encouraged to confirm these observations.

  5. Optimization of the Single Staggered Wire and Tube Heat Exchanger

    OpenAIRE

    Arsana I Made; Susianto; Budhikarjono Kusno; Altway Ali

    2016-01-01

    Wire and tube heat exchanger consists of a coiled tube, and wire is welded on the two sides of it in normal direction of the tube. Generally,wire and tube heat exchanger uses inline wire arrangement between the two sides, whereas in this study, it used staggered wire arrangement that reduces the restriction of convection heat transfer. This study performed the optimization of single staggered wire and tube heat exchanger to increase the capacity and reduce the mass of the heat exchanger. Opti...

  6. Resistance welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi; Rasmussen, Mogens H.

    2003-01-01

    Resistance welding comprises not only the well known spot welding process but also more complex projection welding operations, where excessive plastic deformation of the weld point may occur. This enables the production of complex geometries and material combinations, which are often not possible...... to weld by traditional spot welding operations. Such joining processes are, however, not simple to develop due to the large number of parameters involved. Development has traditionally been carried out by large experimental investigations, but the development of a numerical programme system has changed...... this enabling prediction of the welding performance in details. The paper describes the programme in short and gives examples on industrial applications. Finally investigations of causes for failure in a complex industrial joint of two dissimilar metals are carried out combining numerical modelling...

  7. Resistance welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi; Rasmussen, Mogens H.

    2003-01-01

    this enabling prediction of the welding performance in details. The paper describes the programme in short and gives examples on industrial applications. Finally investigations of causes for failure in a complex industrial joint of two dissimilar metals are carried out combining numerical modelling......Resistance welding comprises not only the well known spot welding process but also more complex projection welding operations, where excessive plastic deformation of the weld point may occur. This enables the production of complex geometries and material combinations, which are often not possible...... to weld by traditional spot welding operations. Such joining processes are, however, not simple to develop due to the large number of parameters involved. Development has traditionally been carried out by large experimental investigations, but the development of a numerical programme system has changed...

  8. Split-body Processing and Fabrication Weld Manufacturing Technique of Super-long Coal Leveling Bar%超长平煤杆的分体加工组焊制造工艺技术

    Institute of Scientific and Technical Information of China (English)

    张小川; 陆博福

    2015-01-01

    Super-long coal leveling bar has been manufactured successfully by adopting split-body processing and fabrication weld moulding technique.The product quality was sufficient for technical requirement and the processing mode was economical and practical.%采用分体加工、组装焊接成型技术成功制造了超长平煤杆。产品质量符合技术要求,加工方式经济实用。

  9. Subminiature Hot-Wire Probes

    Science.gov (United States)

    Westphal, R. V.; Lemos, F. R.; Ligrani, P. M.

    1989-01-01

    Class of improved subminiature hot-wire flow-measuring probes developed. Smaller sizes yield improved resolution in measurements of practical aerodynamic flows. Probe made in one-wire, two-perpendicular-wire, and three-perpendicular-wire version for measurement of one, two, or all three components of flow. Oriented and positioned on micromanipulator stage and viewed under microscope during fabrication. Tested by taking measurements in constant-pressure turbulent boundary layer. New probes give improved measurements of turbulence quantities near surfaces and anisotropies of flows strongly influence relative errors caused by phenomena related to spatial resolution.

  10. Recent development of high efficiency arc welding systems in Japan

    Institute of Scientific and Technical Information of China (English)

    USHIO Masao; SUGITANI Yuji; TANAKA Manabu

    2005-01-01

    The paper describes recent trends to carry forward the automation in welding process in Japanese industries.The present situation on the introduction of computer integrated manufacturing is surveyed and its concept and relation among the constituent subsystems are shown.Also recent developments of arc welding processes and related tools are reviewed.They are as follows.1) Schematic image of the structure of computer integrated manufacturing system (CIM).2) Short descriptions for the trend of introducing CIM system.An example of multi-robot welding system in shipyard,virtual factory,network monitoring of welding quality,clarification of welder's skill.3) Development of high efficiency welding processes.Copper-less wire electrode,tandem large fillet welding,tandem pulse GMA welding,digital wire feeder with new push-pull system,overhead horizontal tandem GMA welding for ship bottom shell,one-sided fillet groove GMA welding for construction machinery,ultra-NGW hot wire GTA process,Al-alloy sheet welding with laser assisted AC pulsed MIG process.

  11. Research on CMT welding of nickel-based alloy with stainless steel

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Cold Metal Transfer (CMT) welding technique is a new welding technique introduced by Fronius company. CMT welding of nickel-based alloy with stainless steel was carried out using CuSi3 filler wire in this paper. Effects of welding parameters, including welding current, welding speed, etc, on weld surface appearance were tested. Microstructure and mechanical properties of CMT weld were studied. The results show that the thickness of interface reaction layer of the nickel-based alloy is 14.3μm, which is only 4.33% of base material. The weld is made up of two phases,α-copper and iron-based solid solution. Rupture occurs initially at the welded seam near the edge of stainless steel in shear test. The maximum shear strength of the CuSi3 welded joint is 184.9MPa.

  12. Polyimide adhesives for weld-bonding titanium

    Science.gov (United States)

    Vaughan, R. W.; Sheppard, C. H.; Baucom, R.

    1976-01-01

    Two weld bonding processes were developed for joining titanium alloy; one process utilizes a weld-through technique and the other a capillary-flow technique. The adhesive used for the weld-through process is similar to the P4/A5F system and a new adhesive system, CP/CFA, was used in the capillary-flow process. Static property information was generated for weld-bonded joints over the temperature range of 219K (-65 F) to 561K (550 F) and fatigue strength information was generated at room temperature. Significant improvement in fatigue strength was demonstrated for weld-bonded joints over spot-welded joints. A demonstration was made of the applicability of weld-bonding for fabricating stringer stiffened skin panels.

  13. Wire Chamber

    CERN Multimedia

    Magnetoscriptive readout wire chamber. Multi-wire detectors contain layers of positively and negatively charged wires enclosed in a chamber full of gas. A charged particle passing through the chamber knocks negatively charged electrons out of atoms in the gas, leaving behind positive ions. The electrons are pulled towards the positively charged wires. They collide with other atoms on the way, producing an avalanche of electrons and ions. The movement of these electrons and ions induces an electric pulse in the wires which is collected by fast electronics. The size of the pulse is proportional to the energy loss of the original particle.

  14. wire chamber

    CERN Multimedia

    1967-01-01

    Magnetoscriptive readout wire chamber.Multi-wire detectors contain layers of positively and negatively charged wires enclosed in a chamber full of gas. A charged particle passing through the chamber knocks negatively charged electrons out of atoms in the gas, leaving behind positive ions. The electrons are pulled towards the positively charged wires. They collide with other atoms on the way, producing an avalanche of electrons and ions. The movement of these electrons and ions induces an electric pulse in the wires which is collected by fast electronics. The size of the pulse is proportional to the energy loss of the original particle.

  15. Damage Tolerance Assessment of Friction Pull Plug Welds

    Science.gov (United States)

    McGill, Preston; Burkholder, Jonathan

    2012-01-01

    Friction stir welding is a solid state welding process developed and patented by The Welding Institute in Cambridge, England. Friction stir welding has been implemented in the aerospace industry in the fabrication of longitudinal welds in pressurized cryogenic propellant tanks. As the industry looks to implement friction stir welding in circumferential welds in pressurized cryogenic propellant tanks, techniques to close out the termination hole associated with retracting the pin tool are being evaluated. Friction pull plug welding is under development as a one means of closing out the termination hole. A friction pull plug weld placed in a friction stir weld results in a non-homogenous weld joint where the initial weld, plug weld, their respective heat affected zones and the base metal all interact. The welded joint is a composite, plastically deformed material system with a complex residual stress field. In order to address damage tolerance concerns associated with friction plug welds in safety critical structures, such as propellant tanks, nondestructive inspection and proof testing may be required to screen hardware for mission critical defects. The efficacy of the nondestructive evaluation or the proof test is based on an assessment of the critical flaw size in the test or service environments. Test data relating residual strength capability to flaw size in two aluminum alloy friction plug weld configurations is presented.

  16. wire chamber

    CERN Multimedia

    Proportional multi-wire chamber. Multi-wire detectors contain layers of positively and negatively charged wires enclosed in a chamber full of gas. A charged particle passing through the chamber knocks negatively charged electrons out of atoms in the gas, leaving behind positive ions. The electrons are pulled towards the positively charged wires. They collide with other atoms on the way, producing an avalanche of electrons and ions. The movement of these electrons and ions induces an electric pulse in the wires which is collected by fast electronics. The size of the pulse is proportional to the energy loss of the original particle. Proportional wire chambers allow a much quicker reading than the optical or magnetoscriptive readout wire chambers.

  17. Soldadura (Welding). Spanish Translations for Welding.

    Science.gov (United States)

    Hohhertz, Durwin

    Thirty transparency masters with Spanish subtitles for key words are provided for a welding/general mechanical repair course. The transparency masters are on such topics as oxyacetylene welding; oxyacetylene welding equipment; welding safety; different types of welds; braze welding; cutting torches; cutting with a torch; protective equipment; arc…

  18. Fabrication and Quality Inspection of U-10wt.%Zr Fuel Rod for Irradiation Test

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ki Hwan; Song, Hoon; Oh, Seok Jin; Lee, Jung Won; Park, Jeong Yong; Lee, Chan Bock [KAERI, Daejeon (Korea, Republic of)

    2016-05-15

    Metallic fuel has advantages such as simple fabrication procedures, good neutron economy, high thermal conductivity, excellent compatibility with a Na coolant and inherent passive safety. Metal fuels such as U-Zr alloy have been considered as a starting driver fuel for a proto-type Gen-IV sodium cooled fast reactor (PGSFR) in Korea. To confirm the design and fabrication technologies of metallic fuels with FMS cladding for the loading of metallic fuel in PGSFR, an irradiation test will be performed in BOR-60 in Russia in 2016. In this study, U-10wt.%Zr fuel rods using low enrichment uranium (LEU) have been fabricated and inspected in quality for the fuel verification of PGSFR. Fuel slugs per melting batch without casting defects were fabricated by development of the advanced casting technology and evaluation tests. The optimal GTAW welding conditions and parameters were also established through lots of experiments. And, the qualification test carried out to prove the weld quality of end plug welding of the metallic fuel rods. The wire wrapping of metallic fuel rods for the irradiation test was successfully accomplished in KAERI. So, PGSFR fuel rods for the irradiation test in BOR-60 have been soundly fabricated in KAERI.

  19. Techniques for laser welding polymeric devices.

    Science.gov (United States)

    Jones, I A

    2003-04-01

    Recent advances in laser techniques mean that lasers are now being considered as an alternative to vibration, ultrasonic, dielectric, hot plate or hot bar welding, and adhesive bonding of plastics. The techniques required to put laser welding methods into practice are described for medical devices, tubular systems, films and synthetic fabrics.

  20. Technology Of MIG-MAG Welds Strength Enhancement

    Science.gov (United States)

    Solodskiy, S. A.; Saraev, Yu N.; Malchik, A. G.; Korotkov, S. E.

    2016-08-01

    A new technology of MIG MAG welding control is developed. Authors introduce use of power AC and pulse feed of welding wire in the arc zone, that downsizes the heat affected zone, stabilizes formation of electrode metal droplets, as external magnetic field's effect on the arc is reduced. Principal criteria for electrode metal transfer control, when powered by AC sources, are specified.

  1. WELDING TORCH

    Science.gov (United States)

    Correy, T.B.

    1961-10-01

    A welding torch into which water and inert gas are piped separately for cooling and for providing a suitable gaseous atmosphere is described. A welding electrode is clamped in the torch by a removable collet sleeve and a removable collet head. Replacement of the sleeve and head with larger or smaller sleeve and head permits a larger or smaller welding electrode to be substituted on the torch. (AEC)

  2. Efecto del procedimiento de soldadura sobre las propiedades de uniones soldadas de aceros microaleados para cañería Welding procedure effect on the properties of microalloyed steel welded joints for metal fabrication

    Directory of Open Access Journals (Sweden)

    Mónica Zalazar

    2009-03-01

    Full Text Available El objetivo del trabajo fue, en esta primera etapa, comparar las propiedades mecánicas y la microestructura del acero HIC, aleado al Nb-Ti-Cu-Ni, resistente a la corrosión, con las del acero normal NOR, microaleado con Nb-V-Ti, ambos caracterizados mediante análisis químico, mediciones de dureza, estudios metalográficos y ensayos de tracción e impacto. Con el fin de establecer la temperatura de precalentamiento óptima se realizaron ensayos de soldabilidad Tekken a distintas temperaturas y de acuerdo con la Norma JIS Z 3158. Luego se llevaron a cabo soldaduras circunferenciales de cañerías fabricadas con ambos aceros diseñándose procedimientos para la utilización, por un lado, de electrodos revestidos (SMAW: shielded metal arc welding, electrodos de distintos proveedores para todas las pasadas y por el otro, la primera pasada usando soldadura automática con alambre macizo bajo CO2 (GMAW: gas metal arc welding y el resto de las mismas con alambre tubular autoprotegido (FCAW-S: flux cored arc welding-selfshielded. Las soldaduras fueron calificadas de acuerdo con el Código API 1104. Los resultados de los análisis metalográficos y los ensayos mecánicos de tracción, dureza e impacto de las juntas soldadas revelaron la influencia de los consumibles de soldadura y del metal base en las propiedades de las uniones. Se observaron diferencias en las propiedades de las uniones soldadas con consumibles de igual especificación y distintos proveedores. De las diferentes combinaciones ensayadas se definieron valores óptimos para la soldadura de estos aceros.The objective of this work was, in this first step, to compare mechanical property and microstructure of the steel HIC, alloyed with Nb-Ti-Cu-Ni, corrosion resistant, to those of a normal steel NOR, microlloyed with Nb-V-Ti, characterized through chemical analysis, hardness measurements, metallographic studies and tensile and Charpy-V properties. The preheating temperature was established

  3. Effect of pulsed current and post weld aging treatment on tensile properties of argon arc welded high strength aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Balasubramanian, V. [Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar, Tamil Nadu 608002 (India)], E-mail: visvabalu@yahoo.com; Ravisankar, V. [Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar, Tamil Nadu 608002 (India); Reddy, G. Madhusudhan [Metal Joining Section, Defence Metallurgical Research Laboratory, Kanchanbag (P.O.), Hyderabad 560058 (India)

    2007-06-25

    This paper reveals the effect of pulsed current and post weld aging treatment on tensile properties of argon arc welded AA7075 aluminium alloy. This alloy has gathered wide acceptance in the fabrication of light weight structures requiring high strength-to-weight ratio, such as transportable bridge girders, military vehicles, road tankers and railway transport systems. The preferred welding processes of high strength aluminium alloy are frequently gas tungsten arc welding (GTAW) process and gas metal arc welding (GMAW) process due to their comparatively easier applicability and better economy. Weld fusion zones typically exhibit coarse columnar grains because of the prevailing thermal conditions during weld metal solidification. This often results inferior weld mechanical properties and poor resistance to hot cracking. In this investigation, an attempt has been made to refine the fusion zone grains by applying pulsed current welding technique. Four different welding techniques have been used to fabricate the joints and they are: (i) continuous current GTAW (CCGTAW), (ii) pulsed current GTAW (PCGTAW), (iii) continuous current GMAW (CCGMAW) and (iv) pulsed current GMAW (PCGMAW) processes. As welded joint strength is much lower than the base metal strength and hence, a simple aging treatment has been given to improve the tensile strength of the joints. Current pulsing leads to relatively finer and more equi-axed grain structure in GTA and GMA welds. In contrast, conventional continuous current welding resulted in predominantly columnar grain structures. Post weld aging treatment is accompanied by an increase in tensile strength and tensile ductility.

  4. Analysis of welding distortion due to narrow-gap welding of upper port plug

    Energy Technology Data Exchange (ETDEWEB)

    Biswas, Pankaj, E-mail: panu012@yahoo.co.i [Department of Ocean Engineering and Naval Architecture, Indian Institute of Technology, Kharagpur, Pin 721302 (India); Mandal, N.R., E-mail: nrm@naval.iitkgp.ernet.i [Department of Ocean Engineering and Naval Architecture, Indian Institute of Technology, Kharagpur, Pin 721302 (India); Vasu, Parameswaran, E-mail: parameswaran.vasu@iter-india.or [ITER-India, Institute of Plasma Research, Ahmedabad (India); Padasalag, Shrishail B., E-mail: subhasis.panja@iter-india.or [ITER-India, Institute of Plasma Research, Ahmedabad (India)

    2010-08-15

    Narrow-gap welding is a low distortion welding process. This process allows very thick plates to be joined using fewer weld passes as compared to conventional V-groove or double V-groove welding. In case of narrow-gap arc welding as the heat input and weld volume is low, it reduces thermal stress leading to reduction of both residual stress and distortion. In this present study the effect of narrow-gap welding was studied on fabrication of a scaled down port plug in the form of a trapezoidal box made of 10 mm thick mild steel (MS) plates using gas tungsten arc welding (GTAW). Inherent strain method was used for numerical prediction of resulting distortions. The numerical results compared well with that of the experimentally measured distortion. The validated numerical scheme was used for prediction of weld induced distortion due to narrow-gap welding of full scale upper port plug made of 60 mm thick SS316LN material as is proposed for use in ITER project. It was observed that it is feasible to fabricate the said port plug keeping the distortions minimum within about 7 mm using GTAW for root pass welding followed by SMAW for filler runs.

  5. Rheology of welding: Field constraints

    Science.gov (United States)

    Russell, K.; Quane, S.

    2003-04-01

    Pyroclastic deposits emplaced at high temperature and having sufficient thickness become welded via sintering, compaction and flattening of hot glassy particles. The welding process is attended by pronounced changes in the physical properties of the deposit and welding intensity can be tracked by measuring the density, porosity, fabric or strength of samples. Ultimately, the intensity of welding reflects the aggregate effects of load and residence time at temperatures above the glass transition temperature (Tg). This results in welding intensity varying with stratigraphic depth; vertical sections through welded ignimbrite deposits commonly show maximum (e.g., density) or minimum (porosity) values in physical properties in the lower half (30--40% above the base) of the unit. Here we explore the extent to which these data, serving as proxies for strain, can be used constrain the rheological properties of the pyroclastic deposit during the welding process. Our data include measurements of density, porosity, fabric and rock strength as a function of stratigraphic position for 4 sections through the Bandelier tuff, New Mexico. These profiles record changes in physical properties and, thus, map the cumulative strain associated with welding as a function of depth (load). We have used simple conductive heat transfer models to estimate cooling curves for each sample. Essentially, these curves provide the residence time within the "welding window" for each sample. The curves are dependent on sample position, thickness of ignimbrite, emplacement temperature and the glass transition temperature of the material. The unknowns in the problem are a number of physical constants in a generalized power-law relationship between strain-rate (ɛ') and stress (σ) for steady-state creep at constant load: ɛ' = A σ^n e[-Q/R T]. Specifically, we adopt an inverse-model approach whereby the observations on the natural material are used to constrain the pre-exponential constant (A), stress

  6. Development of automated welding processes for field fabrication of thick-walled pressure vessel: electron beam method. Third quarterly report, April 1--June 30, 1978. [2 1/4 Cr--1 Mo steel

    Energy Technology Data Exchange (ETDEWEB)

    Weber, C.M.

    1978-01-01

    An electron beam welding procedure is being developed for welding 8 in. thick SA 387 Grade 22 Class 2 (2/sup 1///sub 4/ Cr--1 Mo) steel. Work is in progress for developing 4/sup 1///sub 2/ inch deep partial penetration electron beam welding procedures. A total of 95 welds has been made to date in the horizontal position. A welding procedure which produces a defect-free weld has not been developed to date.

  7. Effect of Ni and Mo additions on microstructure and mechanical properties of alloyed welding wire steel%添加Ni和Mo对焊丝钢盘条组织和性能的影响

    Institute of Scientific and Technical Information of China (English)

    潘鑫; 张宇; 郭慧英; 王纳

    2015-01-01

    Effects of addition of mass fraction of 0.35%Ni and Mo, respectively, on microstructure and strength of hot-rolled welding wire steel were investigated by means of Gleeble simulation machine and industrial rolling test .It was found that austenite decomposition temperature region of Ni-bearing steel is 600-750 ℃, and the critical cooling rate for formation of M-A constituents and bainite ( B ) is determined to be 0.8℃/s and 2.0 ℃/s, respectively.The Mo-bearing steel has a austenite decomposition temperature region of 480-640 ℃, and the formation of M-A constituents and B occurs with a cooling rate of 0.1℃/s.Under the same rolling conditions , the Mo-bearing steel exhibits an average of 50 HV5 hardness and 150 MPa strength higher than that of the Ni-bearing steel .%通过热模拟和工业轧制试验研究了分别添加(质量分数)0.35%的Ni和Mo对焊丝钢盘条组织和强度的影响. 结果表明,含Ni焊丝钢的相转变温度区间为600~750℃,产生马氏体-残留奥氏体(M-A)组元和贝氏体(B)的临界冷速分别为0.8 ℃/s和2.0 ℃/s;含Mo焊丝钢的相转变区间约为480~640 ℃,且在0.1 ℃/s的冷速下已发生B和M-A转变. 在相同热轧工艺条件下,含Mo焊丝钢盘条比含Ni焊丝钢的硬度高约50 HV5,强度高约150 MPa.

  8. Improving Fatigue Performance of AHSS Welds

    Energy Technology Data Exchange (ETDEWEB)

    Feng, Zhili [ORNL; Yu, Xinghua [ORNL; ERDMAN III, DONALD L [ORNL; Wang, Yanli [ORNL; Kelly, Steve [ArcelorMittal USA; Hou, Wenkao [ArcelorMittal USA; Yan, Benda [ArcelorMittal USA; Wang, Zhifeng [Colorado School of Mines, Golden; Yu, Zhenzhen [Colorado School of Mines, Golden; Liu, Stephen [Colorado School of Mines, Golden

    2015-03-01

    Reported herein is technical progress on a U.S. Department of Energy CRADA project with industry cost-share aimed at developing the technical basis and demonstrate the viability of innovative in-situ weld residual stresses mitigation technology that can substantially improve the weld fatigue performance and durability of auto-body structures. The developed technology would be costeffective and practical in high-volume vehicle production environment. Enhancing weld fatigue performance would address a critical technology gap that impedes the widespread use of advanced high-strength steels (AHSS) and other lightweight materials for auto body structure light-weighting. This means that the automotive industry can take full advantage of the AHSS in strength, durability and crashworthiness without the concern of the relatively weak weld fatigue performance. The project comprises both technological innovations in weld residual stress mitigation and due-diligence residual stress measurement and fatigue performance evaluation. Two approaches were investigated. The first one was the use of low temperature phase transformation (LTPT) weld filler wire, and the second focused on novel thermo-mechanical stress management technique. Both technical approaches have resulted in considerable improvement in fatigue lives of welded joints made of high-strength steels. Synchrotron diffraction measurement confirmed the reduction of high tensile weld residual stresses by the two weld residual stress mitigation techniques.

  9. wire chamber

    CERN Multimedia

    Multi-wire detectors contain layers of positively and negatively charged wires enclosed in a chamber full of gas. A charged particle passing through the chamber knocks negatively charged electrons out of atoms in the gas, leaving behind positive ions. The electrons are pulled towards the positively charged wires. They collide with other atoms on the way, producing an avalanche of electrons and ions. The movement of these electrons and ions induces an electric pulse in the wires which is collected by fast electronics. The size of the pulse is proportional to the energy loss of the original particle.

  10. wire chamber

    CERN Multimedia

    Was used in ISR (Intersecting Storage Ring) split field magnet experiment. Multi-wire detectors contain layers of positively and negatively charged wires enclosed in a chamber full of gas. A charged particle passing through the chamber knocks negatively charged electrons out of atoms in the gas, leaving behind positive ions. The electrons are pulled towards the positively charged wires. They collide with other atoms on the way, producing an avalanche of electrons and ions. The movement of these electrons and ions induces an electric pulse in the wires which is collected by fast electronics. The size of the pulse is proportional to the energy loss of the original particle.

  11. Wire chamber

    CERN Multimedia

    Multi-wire detectors contain layers of positively and negatively charged wires enclosed in a chamber full of gas. A charged particle passing through the chamber knocks negatively charged electrons out of atoms in the gas, leaving behind positive ions. The electrons are pulled towards the positively charged wires. They collide with other atoms on the way, producing an avalanche of electrons and ions. The movement of these electrons and ions induces an electric pulse in the wires which is collected by fast electronics. The size of the pulse is proportional to the energy loss of the original particle.

  12. wire chamber

    CERN Multimedia

    1985-01-01

    Multi-wire detectors contain layers of positively and negatively charged wires enclosed in a chamber full of gas. A charged particle passing through the chamber knocks negatively charged electrons out of atoms in the gas, leaving behind positive ions. The electrons are pulled towards the positively charged wires. They collide with other atoms on the way, producing an avalanche of electrons and ions. The movement of these electrons and ions induces an electric pulse in the wires which is collected by fast electronics. The size of the pulse is proportional to the energy loss of the original particle.

  13. Experimental conditions for the fabrication of multilayered metal base composite made by single-shot explosive welding technique; Bakuhatsu assetsuho ni yoru kinzokuki sekiso fukugo zairyo no seizo joken

    Energy Technology Data Exchange (ETDEWEB)

    Hokamoto, K.; Fujita, M.; Chiba, A.; Nishida, M. [Kumamoto Univ, Kumamoto (Japan)

    1994-08-05

    The explosion method presented in this report is a means for bonding multilayered metal plates at a stroke by single-shot explosion. Multilayered composites are fabricated by combining such light metals as aluminium and titanium with various kinds of steel. In particular, experimental conditions necessary for the fabrication of multilayered composites consisting of several layers are clarified. The explosive welding conditions for multilayered composites are obtained by analytical analysis using difference calculus to clarify its relation to the bonded conditions at the boundary. In the case of copper base composite, it is important to make uniform the collision speed of metal plate and the amount of energy dissipated by collision at every collision point as far as possible. In the fabrication of stainless steel/aluminium multilayered composite, it is difficult to fabricate composites using multilayered plates with the same thickness, and adjustment of the distance between metal plates is required to make {Delta}KE (the amount of energy dissipated by collision) within the range of good explosive conditions so as to achieve satisfactory bonding. 10 refs., 11 figs., 1 tab.

  14. Welding in space and the construction of space vehicles by welding; Proceedings of the Conference, New Carrollton, MD, Sept. 24-26, 1991

    Science.gov (United States)

    The present conference discusses such topics in spacecraft welding as the NASA Long Duration Exposure Facility's evidence on material properties degradation, EVA/telerobotic construction techniques, welding of the superfluid helium on-orbit transfer flight demonstration tanks and hardware, electron-beam welding of aerospace vehicles, variable-polarity plasma arc keyhole welding of Al, aircraft experiments of low-gravity fusion welding, flash-butt welding of Al alloys, and a computer-aided handbook for space welding fabrication. Also discussed are the welded nozzle extension for Ariane launch vehicles, the existence of on-orbit cold-welding, structural materials performance in long-term space service, high-strength lightweight alloys, steels, and heat-resistant alloys for aerospace welded structures, the NASA-Goddard satellite repair program, and the uses of explosion welding and cutting in aerospace engineering.

  15. 阀门进汽接管窄间隙热丝TIG焊接接头组织与性能相关性研究%Correlations Between Properties and Microstructure of Valve Inlet Pipe Joint Welded by NG-TIG with Hot Wire

    Institute of Scientific and Technical Information of China (English)

    杨仁杰; 沈学峰; 刘霞; 芦凤桂

    2012-01-01

    Narrow-gap tungsten inert gas (NG-TIG) with hot wire method was taken to weld X10CrMoVNb9-l valve inlet pipe in all positions. The correlations between properties and microstructure of weld joint were researched . There are different size of grains in weld seam such as coarse grains, fine grains etc. And with tempered martensite microstructure, which can cause some fluctuations on the properties of weld seam. The hardness test results show the hardness fluctuations in weld seam caused by different structures and size grains in weld seam. The hardness decreases after stress-rupture test comparison with the hardness as welded for all the regions including weld seam, heat affected zone and base metal. Lots of gathering carbides are found at welded joint especially for the grain boundaries, which can explain the decrease of hardness after stress-rupture test. The study results can provide references for the control of weld process parameters and the failure behavior during the service process at high temperature was discussed.%研究发现,焊缝是由粗晶、细晶等不同尺寸的晶粒组成,组织形貌为回火马氏体,这将会导致焊缝的性能发生波动,其硬度试验表明焊缝中存在不同程度的由于焊缝组织结构引起的波动.高温持久试验后再次进行硬度分析,发现经过高温持久试验后焊缝区硬度比试验前硬度略低,同时热影响区、母材等硬度也存在降低的现象.经分析发现,这与母材及焊缝中析出的碳化物相关,特别是晶界处碳化物的大量析出、聚集导致了接头性能的降低.本文的研究结果可为窄间隙热丝TIG焊过程参数控制及探讨高温服役过程中的失效行为提供依据.利用窄间隙热丝TIG焊对X10CrMoVNb9-1钢汽轮机阀门进汽接管进行多层全位置焊接,对焊接接头各微区组织与性能的相关性展开研究.

  16. Ranking welding intensity in pyroclastic deposits

    Science.gov (United States)

    Quane, Steven L.; Russell, James K.

    2005-02-01

    Welding of pyroclastic deposits involves flattening of glassy pyroclasts under a compactional load at temperatures above the glass transition temperature. Progressive welding is recorded by changes in the petrographic (e.g., fabric) and physical (e.g., density) properties of the deposits. Mapping the intensity of welding can be integral to studies of pyroclastic deposits, but making systematic comparisons between deposits can be problematical. Here we develop a scheme for ranking welding intensity in pyroclastic deposits on the basis of petrographic textural observations (e.g., oblateness of pumice lapilli and micro-fabric orientation) and measurements of physical properties, including density, porosity, point load strength and uniaxial compressive strength. Our dataset comprises measurements on 100 samples collected from a single cooling unit of the Bandelier Tuff and parallel measurements on 8 samples of more densely welded deposits. The proposed classification comprises six ranks of welding intensity ranging from unconsolidated (Rank I) to obsidian-like vitrophyre (Rank VI) and should allow for reproducible mapping of subtle variations in welding intensity between different deposits. The application of the ranking scheme is demonstrated by using published physical property data on welded pyroclastic deposits to map the total accumulated strain and to reconstruct their pre-welding thicknesses.

  17. Mathematical Modeling of Metal Active Gas (MAG) Arc Welding

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In the present paper, a numerical model for MAG (metal active gas) arc welding of thin plate has been developed. In MAG arc welding, the electrode wire is melted and supplied into the molten pool intermittently. Accordingly, it is assumed on the modeling that the thermal energy enters the base-plates through two following mechanisms, i.e., direct heating from arc plasma and “indirect” heating from the deposited metal. In the second part of the paper, MAG arc welding process is numerically analyzed by using the model, and the calculated weld bead dimension and surface profile have been compared with the experimental MAG welds on steel plate. As the result, it is made clear that the model is capable of predicting the bead profile of thin-plate MAG arc welding , including weld bead with undercutting.

  18. Texture development in Galfenol wire

    Science.gov (United States)

    Boesenberg, A. J.; Restorff, J. B.; Wun-Fogle, M.; Sailsbury, H.; Summers, E.

    2013-05-01

    Galfenol (Fe-Ga alloy) wire fabrication provides a low cost alternative to directional solidification methods. This work evaluates the compositional dependence of the wire drawing suitability of Fe-Ga and characterizes the microstructural and magnetic properties of these wires. Wire has been produced with Ga contents between 10 at. % and 17 at. % to allow determination of the ductile to brittle transition (DTBT) in wire manufacture. Published results on chill cast bend specimens indicated that a DTBT occurs at roughly 15 at. % Ga. This DTBT was observed under tensile loading with a corresponding change in fracture behavior from transverse fracture to intergranular fracture. For improved magnetostrictive performance, higher Ga contents are desired, closer to the 17 at. % Ga evaluated in this work. Electron backscattered diffraction B-H loop and resonance measurements as a function of magnetic field (to determine modulus and coupling factor) are presented for as-drawn, furnace, and direct current (DC) annealed wire. Galfenol wire produced via traditional drawing methods is found to have a strong (α) texture parallel to the drawing direction. As-drawn wire was observed to have a lower magnetic permeability and larger hysteresis than DC annealed wire. This is attributed to the presence of a large volume of crystalline defects; such as vacancies and dislocations.

  19. Joint performance of CO2 laser beam welding 5083-H321 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Qi Junfeng; Zhang Dongyun; Xiao Rongshi; Chen Kai; Zuo Tiechuan

    2007-01-01

    Laser beam welding of aluminum alloys is expected to offer good mechanical properties of welded joints. In this experimental work reported, CO2 laser beam autogenous welding and wire feed welding are conducted on 4mm thick 5083-H321 aluminum alloy sheets at different welding variables. The mechanical properties and microstructure characteristics of the welds are evaluated through tensile tests, micro-hardness tests, optical microscopy and scanning electron microscopy (SEM). Experimental results indicate that both the tensile strength and hardness of laser beam welds are affected by the constitution of filler material, except the yield strength. The soften region of laser beam welds is not in the heat-affected zone (HAZ). The tensile fracture of laser beam welded specimens takes place in the weld zone and close to the weld boundary because of different filler materials. Some pores are found on the fracture face, including hydrogen porosities and blow holes, but these pores have no influence on the tensile strength of laser beam welds. Tensile strength values of laser beam welds with filler wire are up to 345.57MPa, 93% of base material values, and yield strengths of laser beam welds are equivalent to those of base metal (264.50MPa).

  20. Vision-based detection of weld pool width in TIG welding of copper-clad aluminum cable

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    In order to realize automatic control of the width of weld pool, a visual sensor system for the width of weld pool detection is developed. By initiative arc light, the image of copper plate weld pool is taken back of the torch through the process of weakening and filtering arc light. In order to decrease the time of processing video signals, analog circuit is applied in the processing where video signals is magnified, trimmed and processed into binary on the datum of dynamic average value, therefore the waveform of video signals of weld pool is obtained. The method that is used for detecting the width of weld pool is established. Results show that the vision sensing method for real-time detecting weld pool width to copper-clad aluminum wire TIG welding is feasible. The response cycle of this system is no more than 50ms, and the testing precision is less than0.1mm.

  1. FIRAS wire grid characterization techniques

    Science.gov (United States)

    Barney, Richard D.; Magner, Thomas J.

    1989-01-01

    Characterization techniques used to verify the quality and spectral performance of the large freestanding wire grid polarizing beamsplitters and input/output polarizers used in the Far Infrared Absolute Spectrophotometer (FIRAS) are presented. The clear aperture of these grids is lined with 20.8 micron diameter gold coated tungsten wire, spaced 33 microns apart. The grid characteristics measured throughout fabrication and space flight qualification are the center to center wire spacing and wire plane flatness. Ideally, the wire grids should produce coherent wavefronts with equal reflectance and transmittance properties. When the spacing is inconsistent, these wavefront intensities are unequal, thus decreasing the efficiency of the grids and reducing the output signal of the FIRAS. The magnitude of the output interferogram is also reduced by incoherence in the interfering wave fronts caused by uneven flatness.

  2. Development of automated welding processes for field fabrication of thick-walled pressure vessels: electron beam method. Seventh quarterly report, April 1-June 30, 1979. [8-in. thick 2 1/4 Cr-1 Mo plate

    Energy Technology Data Exchange (ETDEWEB)

    Weber, C.M.

    1979-01-01

    A total of 449 experimental welds have been made to date. Partial penetration welding procedures capable of producing defect-free, 4-inch deep welds have been developed in the horizontal position. The travel speed that can be acceptably used for partial penetration welding of 2 1/4 Cr-1 Mo is larger for 6-inch thick plate than for 8-inch thick plate. Although defect-free welds can be made with soft vacuum conditions, hard vacuum conditions produce the most reliable performance. A procedure for welding an 8-inch thick joint has been developed. A small test plate was welded, radiographed, and cross sectioned and found to be acceptable. A large 8-inch thick test plate was welded and found to contain porosity. Difficulties in uniformly moving this large plate appear to be responsible for the porosity encountered. A mechanical modification to the welding equipment is being made and the large plate will be welded again. 3 figures.

  3. Current status of technology development for fabrication of Indian Test Blanket Module (TBM) of ITER

    Energy Technology Data Exchange (ETDEWEB)

    Jayakumar, T., E-mail: tjk@igcar.gov.in [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research (IGCAR), Kalpakkam 603102 (India); Rajendra Kumar, E. [TBM Division, Institute for Plasma Research (IPR), Bhat, Gandhinagar 382428 (India)

    2014-10-15

    Highlights: • Status of technology developments for Indian TBM to be installed in ITER is presented. • Procedure development for EB, laser and laser-hybrid welding of RAFM steel presented. • Filler wires for RAFM steel for TIG, NG-TIG and laser-hybrid welding have been developed. • Feasibility of production of channel plate by HIP technology has been demonstrated. - Abstract: Ever since India decided to install its Lead-Lithium Ceramic Breeder (LLCB) TBM in ITER, various technologies for fabrication of Indian TBM are being pursued by IPR and IGCAR, in collaboration with various research laboratories in India. Welding consumables for joining India specific RAFM steels (IN-RAFMS), procedures for hot isostatic pressing, electron beam welding, laser and laser-hybrid welding have been developed. Considering the complex nature and limited access available for inspection, innovative inspection procedures that involved use of phased array ultrasonic and C-scan imaging are also being pursued. This paper presents the current status of these developments and provides a roadmap for the future activities planned in realizing Indian TBM for testing in ITER.

  4. An Approach to Maximize Weld Penetration During TIG Welding of P91 Steel Plates by Utilizing Image Processing and Taguchi Orthogonal Array

    Science.gov (United States)

    Singh, Akhilesh Kumar; Debnath, Tapas; Dey, Vidyut; Rai, Ram Naresh

    2016-06-01

    P-91 is modified 9Cr-1Mo steel. Fabricated structures and components of P-91 has a lot of application in power and chemical industry owing to its excellent properties like high temperature stress corrosion resistance, less susceptibility to thermal fatigue at high operating temperatures. The weld quality and surface finish of fabricated structure of P91 is very good when welded by Tungsten Inert Gas welding (TIG). However, the process has its limitation regarding weld penetration. The success of a welding process lies in fabricating with such a combination of parameters that gives maximum weld penetration and minimum weld width. To carry out an investigation on the effect of the autogenous TIG welding parameters on weld penetration and weld width, bead-on-plate welds were carried on P91 plates of thickness 6 mm in accordance to a Taguchi L9 design. Welding current, welding speed and gas flow rate were the three control variables in the investigation. After autogenous (TIG) welding, the dimension of the weld width, weld penetration and weld area were successfully measured by an image analysis technique developed for the study. The maximum error for the measured dimensions of the weld width, penetration and area with the developed image analysis technique was only 2 % compared to the measurements of Leica-Q-Win-V3 software installed in optical microscope. The measurements with the developed software, unlike the measurements under a microscope, required least human intervention. An Analysis of Variance (ANOVA) confirms the significance of the selected parameters. Thereafter, Taguchi's method was successfully used to trade-off between maximum penetration and minimum weld width while keeping the weld area at a minimum.

  5. Directional growth of polypyrrole and polythiophene wires

    Science.gov (United States)

    Thapa, Prem S.; Yu, Deok Jin; Wicksted, James P.; Hadwiger, Jeffrey A.; Barisci, Joseph N.; Baughman, Ray H.; Flanders, Bret N.

    2009-01-01

    This work establishes an innovative electrochemical approach to the template-free growth of conducting polypyrrole and polythiophene wires along predictable interelectrode paths up to 30 μm in length. These wires have knobby structures with diameters as small as 98 nm. The conductivity of the polypyrrole wires is 0.5±0.3 S cm-1; that of the polythiophene wires is 7.6±0.8 S cm-1. Controlling the growth path enables fabrication of electrode-wire-target assemblies where the target is a biological cell in the interelectrode gap. Such assemblies are of potential use in cell stimulation studies.

  6. Possibilities of using welding-on technologies in crane wheel renovation

    Indian Academy of Sciences (India)

    J Viňáš; Ľ Kaščák

    2008-04-01

    The paper deals with analysis of welds-on quality of traverse crane wheels made from gr. 90–60 material, ASTM A148. Three types of welding-on technology with various filling materials were used. On wheel after wearing was welded-on one interlayer by a combination of additional materials, wire A 106 with F 11 addition and two cover layers made by a combination of A 508 wire with F 13 addition. Wheel surface was hardened after welding-on to a depth of 3 mm. A second welds-on technology was a combination of A 106 wire with F 11 addition. Two cover layers were made by a combination of RD 520 wire with F 56 addition. Third welds-on technology was realized to face one layer by C 113 wire in inert atmosphere: 80% Ar + 20% CO2. Two cover layers were made by wire with self protect Lincore 40-O. Properties of renovated traverse crane wheels were compared with the properties of new wheels with surface hardened layer. The welds-on were exposed to adhesive wearing where surface resistance was examined according to their weight loss. Influence of a particular element on the welds-on chemical composition was examined by EDX analyses.

  7. Neural network modeling for dynamic pulsed GTAW process with wire filler based on MATLAB

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Double-sided weld pool shapes were determined by multiple welding parameters and wire feed parameters during pulsed GTAW with wire filler. Aiming at such a system with multiple inputs and outputs, an effective modeling method, consisting of the impulse signal design, model structure and parameter identification and verification, was developed based on MATLAB software. Then, dynamic neural network models, TDNNM (Topside dynamic neural network model) and BHDNNM (Backside width and topside height dynamic neural network model), were established to predict double-sided shape parameters of the weld pool. The characteristic relationship of the welding process was simulated and analyzed with the models.

  8. Unraveling the Processing Parameters in Friction Stir Welding

    Science.gov (United States)

    Schneider, Judy; Nunes, Arthur C., Jr.

    2005-01-01

    In friction stir welding (FSW), a rotating threaded pin tool is translated along a weld seam, literally stirring the edges of the seam together. To determine optimal processing parameters for producing a defect free weld, a better understanding of the resulting metal deformation flow path or paths is required. In this study, various markers are used to trace the flow paths of the metal. X-ray radiographs record the segmentation and position of the wire. Several variations in the trajectories can be differentiated within the weld zone.

  9. Microfabricated wire arrays for Z-pinch.

    Energy Technology Data Exchange (ETDEWEB)

    Spahn, Olga Blum; Rowen, Adam M.; Cich, Michael Joseph; Peake, Gregory Merwin; Arrington, Christian L.; Nash, Thomas J.; Klem, John Frederick; Romero, Dustin Heinz

    2008-10-01

    Microfabrication methods have been applied to the fabrication of wire arrays suitable for use in Z. Self-curling GaAs/AlGaAs supports were fabricated as an initial route to make small wire arrays (4mm diameter). A strain relief structure that could be integrated with the wire was designed to allow displacements of the anode/cathode connections in Z. Electroplated gold wire arrays with integrated anode/cathode bus connections were found to be sufficiently robust to allow direct handling. Platinum and copper plating processes were also investigated. A process to fabricate wire arrays on any substrate with wire thickness up to 35 microns was developed. Methods to handle and mount these arrays were developed. Fabrication of wire arrays of 20mm diameter was demonstrated, and the path to 40mm array fabrication is clear. With some final investment to show array mounting into Z hardware, the entire process to produce a microfabricated wire array will have been demonstrated.

  10. Syllabus in Trade Welding.

    Science.gov (United States)

    New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

    The syllabus outlines material for a course two academic years in length (minimum two and one-half hours daily experience) leading to entry-level occupational ability in several welding trade areas. Fourteen units covering are welding, gas welding, oxyacetylene welding, cutting, nonfusion processes, inert gas shielded-arc welding, welding cast…

  11. The propagation of ultrasound in an austenitic weld

    DEFF Research Database (Denmark)

    Halkjær, Søren; Sørensen, Mads Peter; Kristensen, Anders Wang

    2000-01-01

    , slices of different thicknesses from the original weld have been fabricated. Through-transmission A-scans have then been produced for each weld slice and compared with the corresponding numerical simulation. A comparison of the direction of ultrasound propagation through the weld for the two approaches......The propagation of ultrasound through an austenitic weld is investigated experimentally as well as in a numerical simulation. The weld is insonified at normal incidence to the fusion line with a longitudinal contact transducer. In order to experimentally trace the ultrasound through the weld...... shows quite good agreement. However, attenuation due to scattering at grain boundaries in the weld is poorly modelled in the simulation. In order to improve this, a better model of the weld is needed....

  12. Development of automated welding processes for field fabrication of thick-walled pressure vessels: electron beam method. Eighth quarterly report, 1 July-30 September 1979. [8-inch SA387 Grade 22 Class 2 (2 1/4 Cr-1Mo)

    Energy Technology Data Exchange (ETDEWEB)

    Weber, C.M.

    1979-01-01

    Objective is to develop and demonstrate an electron beam welding procedure for welding 8-inch thick SA 387 Grade 22 Class (2-1/4 Cr-1 Mo) steel. A total of 469 experimental welds have been made to date. Efforts to develop welding procedures which produce defect-free welds have been successfully completed. Techniques for acceptably starting and stopping electron beam welds were developed. Work on developing an EB repair technique is in progress. It has been learned that re-welding of holes, without metal additions, is unacceptable. Work to define the joint fit-up requirements is nearly complete. A considerable amount of joint mismatch can be readily welded and a joint gap opening in excess of 0.100 inch can be welded without alteration of the welding procedure. Another large test plate was welded using equipment with a modified drive. The weld was unacceptable due to porosity. It appears that poor base metal quality is adversely affecting weld quality. Specimens for testing the as-welded mechanical properties have been machined and are being tested.

  13. Historical overview on Vacuum suitable Welding and fatigue resistance in Research Devices

    CERN Document Server

    Wolf, Martin

    2015-01-01

    New inventions change the approach of vacuum suitable welding for research purpose. With orbital welding, laser welding and robot welding the possibilities increase to fabricate larger vessels more accurately. Despite this development there is still no perfect understanding on how to avoid virtual leaks and how to make such joints suitable for dynamic stress. By recalling its historical development, it is apparent how welding mistakes began occurring systematically and how to avoid them. With ASDEX-Upgrade as an example, it is shown how the attempt to conduct vacuum suitable welding has decreased the fatigue strength. ITER could repeat the mistakes of ASDEX-Upgrade even for unwanted welding (accidental fusing of joints).

  14. Optimization and Prediction of Ultimate Tensile Strength in Metal Active Gas Welding.

    Science.gov (United States)

    Ampaiboon, Anusit; Lasunon, On-Uma; Bubphachot, Bopit

    2015-01-01

    We investigated the effect of welding parameters on ultimate tensile strength of structural steel, ST37-2, welded by Metal Active Gas welding. A fractional factorial design was used for determining the significance of six parameters: wire feed rate, welding voltage, welding speed, travel angle, tip-to-work distance, and shielded gas flow rate. A regression model to predict ultimate tensile strength was developed. Finally, we verified optimization of the process parameters experimentally. We achieved an optimum tensile strength (558 MPa) and wire feed rate, 19 m/min, had the greatest effect, followed by tip-to-work distance, 7 mm, welding speed, 200 mm/min, welding voltage, 30 V, and travel angle, 60°. Shield gas flow rate, 10 L/min, was slightly better but had little effect in the 10-20 L/min range. Tests showed that our regression model was able to predict the ultimate tensile strength within 4%.

  15. Virtual Welded-Joint Design Integrating Advanced Materials and Processing Technologies

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Z.; Dong, P.; Liu, S.; Babu, S.; Olson, G.; DebRoy, T.

    2005-04-15

    The primary goal of this project is to increase the fatigue life of a welded-joint by 10 times and to reduce energy use by 25% through product performance and productivity improvements using an integrated modeling approach. The fatigue strength of a welded-joint is currently the bottleneck to design high performance and lightweight welded structures using advanced materials such as high strength steels. In order to achieve high fatigue strength in a welded-joint it is necessary to manage the weld bead shape for lower stress concentration, produce preferable residual stress distribution, and obtain the desired microstructure for improved material toughness and strength. This is a systems challenge that requires the optimization of the welding process, the welding consumable, the base material, as well as the structure design. The concept of virtual welded-joint design has been proposed and established in this project. The goal of virtual welded-joint design is to develop a thorough procedure to predict the relationship of welding process, microstructure, property, residual stress, and the ultimate weld fatigue strength by a systematic modeling approach. The systematic approach combines five sub-models: weld thermal-fluid model, weld microstructure model, weld material property model, weld residual stress model, and weld fatigue model. The systematic approach is thus based on interdisciplinary applied sciences including heat transfer, computational fluid dynamics, materials science, engineering mechanics, and material fracture mechanics. The sub-models are based on existing models with further development. The results from modeling have been validated with critical experiments. The systematic modeling approach has been used to design high fatigue resistant welds considering the combined effects of weld bead geometry, residual stress, microstructure, and material property. In particular, a special welding wire has been developed in this project to introduce

  16. Laser based spot weld characterization

    Science.gov (United States)

    Jonietz, Florian; Myrach, Philipp; Rethmeier, Michael; Suwala, Hubert; Ziegler, Mathias

    2016-02-01

    Spot welding is one of the most important joining technologies, especially in the automotive industry. Hitherto, the quality of spot welded joints is tested mainly by random destructive tests. A nondestructive testing technique offers the benefit of cost reduction of the testing procedure and optimization of the fabrication process, because every joint could be examined. This would lead to a reduced number of spot welded joints, as redundancies could be avoided. In the procedure described here, the spot welded joint between two zinc-coated steel sheets (HX340LAD+Z100MB or HC340LA+ZE 50/50) is heated optically on one side. Laser radiation and flash light are used as heat sources. The melted zone, the so called "weld nugget" provides the mechanical stability of the connection, but also constitutes a thermal bridge between the sheets. Due to the better thermal contact, the spot welded joint reveals a thermal behavior different from the surrounding material, where the heat transfer between the two sheets is much lower. The difference in the transient thermal behavior is measured with time resolved thermography. Hence, the size of the thermal contact between the two sheets is determined, which is directly correlated to the size of the weld nugget, indicating the quality of the spot weld. The method performs well in transmission with laser radiation and flash light. With laser radiation, it works even in reflection geometry, thus offering the possibility of testing with just one-sided accessibility. By using heating with collimated laser radiation, not only contact-free, but also remote testing is feasible. A further convenience compared to similar thermographic approaches is the applicability on bare steel sheets without any optical coating for emissivity correction. For this purpose, a proper way of emissivity correction was established.

  17. Electrochemical Testing of Gas Tungsten Arc Welded and Reduced Pressure Electron Beam Welded Alloy 22

    Energy Technology Data Exchange (ETDEWEB)

    Day, S D; Wong, F M G; Gordon, S R; Wong, L L; Rebak, R B

    2003-09-07

    Alloy 22 (N06022) is the material selected for the fabrication of the outer shell of the nuclear waste containers for the Yucca Mountain high-level nuclear waste repository site. A key technical issue in the Yucca Mountain waste package program has been the integrity of container weld joints. The currently selected welding process for fabricating and sealing the containers is the traditional gas tungsten arc welding (GTAW) or TIG method. An appealing faster alternative technique is reduced pressure electron beam (RPEB) welding. Standard electrochemical tests were carried on GTAW and RPEB welds as well as on base metal to determine their relative corrosion behavior in SCW at 90 C (alkaline), 1 M HCl at 60 C (acidic) and 1 M NaCl at 90 C (neutral) solutions. Results show that for all practical purposes, the three tested materials had the electrochemical behavior in the three tested solutions.

  18. 纳米纤维束的制备及力学性能研究%Fabrication of braided wires from aligned nanofibers and analysis of their mechanical performance

    Institute of Scientific and Technical Information of China (English)

    胡雯; 黄争鸣

    2009-01-01

    PU nanofibers were fabricated by means of electrospinning and were collected undirectionally using a rotating disk. The relationship between a rotating speed and fiber alignment was studied. The collected fiber bundles were post processing treated using the techniques such as heating, stretching, twisting, and preforming, before they were made into a braided wire. Optimal post processing parameters were obtained in order to achieve the highest mechanical properties for the fiber bundles. It was shown that the braided wires had a much better mechanical performance than that of the unidirectionally collected fiber bundles before the post treatments, and even better than that after the treatments. This high mechanical behavior implies that the braided wires based on aligned electrospun nanofibers will have potential applications in textile and biomedical fields.%采用静电纺丝法制备出了纳米级、亚微米级纤维,采用尖角圆盘收集成具有定向排列的单向纤维束,考察了圆盘转速对纤维定向性的影响.为提高纤维的强度和模量,对收集到的纤维束进行了热处理、拉伸、加捻、定型等后处理工艺,再将多股定型的纤维束编织成线.研究了上述工艺参数对纤维束力学性能的影响,选取最佳工艺参数编织纤维束,并研究了编织线的力学性能.良好的性能预示其在纺织、生物医学等领域具有潜在的应用前景.

  19. THE IMPACT OF SELECTED PROCESSES AND TECHNOLOGICAL PARAMETERS ON THE GEOMETRY OF THE WELD POOL WHEN WELDING IN SHIELS GAS ATMOSPHERE

    Directory of Open Access Journals (Sweden)

    Josef Bradáč

    2017-05-01

    Full Text Available This paper is focused on welding with a consumable electrode in a gas shield atmosphere and its main aim is to show the influence of selected processes and technological parameters on the geometry of the weld pool in terms of theoretical and experimental views. For this purpose, the parametric areas defined by the change of the welding current and welding rate were determined. Apart from the influence of these parametric areas, the influence of other technological input variables, including the wire diameter and preheating temperature, was also studied. The experimentally obtained geometric data of the weld pool can be used for technological welding procedures WPS and especially for simulation calculations to obtain a more accurate numerical model of the heat source. This makes it possible to get accurate simulation results and to better understand the impact of other variables that influence the welding process. This all helps to the optimization of the welding process for several applications.

  20. Distribution Characteristics of Weld Residual Stress on Butt Welded Dissimilar Metal Plate

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kyoung Soo; Park, Chi Yong [KEPCO Research Institute, Daejeon (Korea, Republic of); Kim, Maan Won [Korea Hydro and Nuclear Power Co., Seoul (Korea, Republic of); Park, Jai Hak [Chungbuk National University, Cheongju (Korea, Republic of)

    2010-09-15

    In this study, the weld residual stress distribution at a dissimilar-metal welded plate of low alloy carbon steel and stainless steel, which are widely used in nuclear power plants, was characterized. A plate mock-up with butt welding was fabricated using SA 508 low alloy steel and Type 304 stainless steel plates and the residual stresses were measured by the X-ray diffraction method after electrolytic polishing of the plate specimen. Finite element analysis was carried out in order to simulate the butt welding of dissimilar metal plate, and the calculated weld residual stress distribution was compared with that obtained from the measured data. The characteristics of the three-dimensional residual stress distribution in a butt weld of dissimilar metal plates were investigated by comparing the measured and calculated residual stress data.

  1. Application of welding science to welding engineering: A lumped parameter gas metal arc welding dynamic process model

    Energy Technology Data Exchange (ETDEWEB)

    Murray, P.E.; Smartt, H.B.; Johnson, J.A. [Lockheed Martin Idaho Technologies, Idaho Falls, ID (United States)

    1997-12-31

    We develop a model of the depth of penetration of the weld pool in gas metal arc welding (GMAW) which demonstrates interaction between the arc, filler wire and weld pool. This model is motivated by the observations of Essers and Walter which suggest a relationship between droplet momentum and penetration depth. A model of gas metal arc welding was augmented to include an improved model of mass transfer and a simple model of accelerating droplets in a plasma jet to obtain the mass and momentum of impinging droplets. The force of the droplets and depth of penetration is correlated by a dimensionless linear relation used to predict weld pool depth for a range of values of arc power and contact tip to workpiece distance. Model accuracy is examined by comparing theoretical predictions and experimental measurements of the pool depth obtained from bead on plate welds of carbon steel in an argon rich shielding gas. Moreover, theoretical predictions of pool depth are compared to the results obtained from the heat conduction model due to Christensen et al. which suggest that in some cases the momentum of impinging droplets is a better indicator of the depth of the weld pool and the presence of a deep, narrow penetration.

  2. Arc Behavior and Droplet Transfer of CWW CO2 Welding

    Institute of Scientific and Technical Information of China (English)

    Zhi-dong YANG; Chen-fu FANG; Yong CHEN; Guo-xiang XU; Qing-xian HU; Xiao-yan GU

    2016-01-01

    Cable-type welding wire (CWW)CO2 welding is an innovative process arc welding with high quality,high efficiency and energy saving,in which CWW is used as consumable electrode.The CWW is composed of seven wires with a diameter of 1.2 mm.One is in the center,while others uniformly distribute around it.The diameter of twisted wire is up to 3.6 mm,which can increase the deposition rate significantly.With continual wire-feeding and melting of CWW,the formed rotating arc improved welding quality obviously.The arc behavior and droplet transfer were ob-served by the electrical signal waveforms and corresponding synchronous images,based on the high speed digital camera and electrical signal system.The results showed that the shape of welding arc changed from bell arc to beam arc with the increase of welding parameter.The droplet transfer mode changed from repelled transfer,globular transfer to projected transfer in turn.Droplet transfer frequency increased from 18.17 Hz to 119.05 Hz,while the droplet diameter decreased from 1.5 times to 0.3 times of the CWW diameter.

  3. Development of a comprehensive weld process model

    Energy Technology Data Exchange (ETDEWEB)

    Radhakrishnan, B.; Zacharia, T.; Paul, A.

    1997-05-01

    This cooperative research and development agreement (CRADA) between Concurrent Technologies Corporation (CTC) and Lockheed Martin Energy Systems (LMES) combines CTC`s expertise in the welding area and that of LMES to develop computer models and simulation software for welding processes. This development is of significant impact to the industry, including materials producers and fabricators. The main thrust of the research effort was to develop a comprehensive welding simulation methodology. A substantial amount of work has been done by several researchers to numerically model several welding processes. The primary drawback of most of the existing models is the lack of sound linkages between the mechanistic aspects (e.g., heat transfer, fluid flow, and residual stress) and the metallurgical aspects (e.g., microstructure development and control). A comprehensive numerical model which can be used to elucidate the effect of welding parameters/conditions on the temperature distribution, weld pool shape and size, solidification behavior, and microstructure development, as well as stresses and distortion, does not exist. It was therefore imperative to develop a comprehensive model which would predict all of the above phenomena during welding. The CRADA built upon an already existing three-dimensional (3-D) welding simulation model which was developed by LMES which is capable of predicting weld pool shape and the temperature history in 3-d single-pass welds. However, the model does not account for multipass welds, microstructural evolution, distortion and residual stresses. Additionally, the model requires large resources of computing time, which limits its use for practical applications. To overcome this, CTC and LMES have developed through this CRADA the comprehensive welding simulation model described above.

  4. Fabrication of U-10 wt.%Zr Metallic Fuel Rodlets for Irradiation Test in BOR-60 Fast Reactor

    Directory of Open Access Journals (Sweden)

    Ki-Hwan Kim

    2016-01-01

    Full Text Available The fabrication technology for metallic fuel has been developed to produce the driver fuel in a PGSFR in Korea since 2007. In order to evaluate the irradiation integrity and validate the in-reactor of the starting metallic fuel with FMS cladding for the loading of the metallic fuel, U-10 wt.%Zr fuel rodlets were fabricated and evaluated for a verification of the starting driver fuel through an irradiation test in the BOR-60 fast reactor. The injection casting method was applied to U-10 wt.%Zr fuel slugs with a diameter of 5.5 mm. Consequently, fuel slugs per melting batch without casting defects were fabricated through the development of advanced casting technology and evaluation tests. The optimal GTAW welding conditions were also established through a number of experiments. In addition, a qualification test was carried out to prove the weld quality of the end plug welding of the metallic fuel rodlets. The wire wrapping of metallic fuel rodlets was successfully accomplished for the irradiation test. Thus, PGSFR fuel rodlets have been soundly fabricated for the irradiation test in a BOR-60 fast reactor.

  5. Effects of CeF3 on properties of self-shielded flux cored wire

    Institute of Scientific and Technical Information of China (English)

    Yu Ping; Tian Zhiling; Pan Chuan; Xue Jin

    2006-01-01

    Effects of CeF3 on properties of self-shielded flux cored wire including welding process, inclusions in weld metal and mechanical properties are systematically studied. Welding smoke and spatter are reduced with the addition of CeF3. The main non-metallic inclusions in weld metal are AlN and Al2 O3. CeF3 can refine non-metallic inclusions and reduce the amount of large size inclusions, which is attributed to the inclusion floating behavior during the solidification of weld metal. The low temperature impact toughness is improved by adding suitable amount of CeF3 in the flux.

  6. A study of narrow gap laser welding for thick plates using the multi-layer and multi-pass method

    Science.gov (United States)

    Li, Ruoyang; Wang, Tianjiao; Wang, Chunming; Yan, Fei; Shao, Xinyu; Hu, Xiyuan; Li, Jianmin

    2014-12-01

    This paper details a new method that combines laser autogenous welding, laser wire filling welding and hybrid laser-GMAW welding to weld 30 mm thick plate using a multi-layer, multi-pass process. A “Y” shaped groove was used to create the joint. Research was also performed to optimize the groove size and the processing parameters. Laser autogenous welding is first used to create the backing weld. The lower, narrowest part of the groove is then welded using laser wire filling welding. Finally, the upper part of the groove is welded using laser-GMAW hybrid welding. Additionally, the wire feeding and droplet transfer behaviors are observed by high speed photography. The two main conclusions from this work are: the wire is often biased towards the side walls, resulting in a lack of fusion at the joint and the creation of other defects for larger groove sizes. Additionally, this results in the droplet transfer behavior becoming unstable, leading to a poor weld appearance for smaller groove sizes.

  7. Damage Tolerance Behavior of Friction Stir Welds in Aluminum Alloys

    Science.gov (United States)

    McGill, Preston; Burkholder, Jonathan

    2012-01-01

    Friction stir welding is a solid state welding process used in the fabrication of various aerospace structures. Self-reacting and conventional friction stir welding are variations of the friction stir weld process employed in the fabrication of cryogenic propellant tanks which are classified as pressurized structure in many spaceflight vehicle architectures. In order to address damage tolerance behavior associated with friction stir welds in these safety critical structures, nondestructive inspection and proof testing may be required to screen hardware for mission critical defects. The efficacy of the nondestructive evaluation or the proof test is based on an assessment of the critical flaw size. Test data describing fracture behavior, residual strength capability, and cyclic mission life capability of friction stir welds at ambient and cryogenic temperatures have been generated and will be presented in this paper. Fracture behavior will include fracture toughness and tearing (R-curve) response of the friction stir welds. Residual strength behavior will include an evaluation of the effects of lack of penetration on conventional friction stir welds, the effects of internal defects (wormholes) on self-reacting friction stir welds, and an evaluation of the effects of fatigue cycled surface cracks on both conventional and selfreacting welds. Cyclic mission life capability will demonstrate the effects of surface crack defects on service load cycle capability. The fracture data will be used to evaluate nondestructive inspection and proof test requirements for the welds.

  8. Study of porogen removal by atomic hydrogen generated by hot wire chemical vapor deposition for the fabrication of advanced low-k thin films

    Energy Technology Data Exchange (ETDEWEB)

    Godavarthi, S., E-mail: srinivas@cinvestav.mx [Program of Nanoscience and Nanotechnology, Cinvestav-IPN (Mexico); Universidad Nacional Autonoma de Mexico, Instituto de Ciencias Fisicas, Av. Universidad, Cuernavaca, Morelos (Mexico); Wang, C.; Verdonck, P. [imec, Kapeldreef 75, 3001 Leuven (Belgium); Matsumoto, Y.; Koudriavtsev, I. [Program of Nanoscience and Nanotechnology, Cinvestav-IPN (Mexico); SEES, Electrical Engineering Department, Cinvestav-IPN (Mexico); Dutt, A. [SEES, Electrical Engineering Department, Cinvestav-IPN (Mexico); Tielens, H.; Baklanov, M.R. [imec, Kapeldreef 75, 3001 Leuven (Belgium)

    2015-01-30

    In order to obtain low-k dielectric films, a subtractive technique, which removes sacrificial porogens from a hydrogenated silicon oxycarbide (SiOC:H) film, has been used successfully by different groups in the past. In this paper, we report on the porogen removal from porogenated SiOC:H films, using a hot wire chemical vapor deposition (HWCVD) equipment. Molecular hydrogen is dissociated into atomic hydrogen by the hot wires and these atoms may successfully remove the hydrocarbon groups from the porogenated SiOC:H films. The temperature of the HWCVD filaments proved to be a determining factor. By Fourier transform infrared spectroscopy, X-ray reflectivity (XRR), secondary ion mass spectrometry (SIMS), ellipsometric porosimetry and capacitance-voltage analyses, it was possible to determine that for temperatures higher than 1700 °C, efficient porogen removal occurred. For temperatures higher than 1800 °C, the presence of OH groups was detected. The dielectric constant was the lowest, 2.28, for the samples processed at a filament temperature of 1800 °C, although porosity measurements showed higher porosity for the films deposited at the higher temperatures. XRR and SIMS analyses indicated densification and Tungsten (W) incorporation at the top few nanometers of the films.

  9. Welding of Materials for Energy Applications

    Science.gov (United States)

    DuPont, John N.; Babu, Suresh; Liu, Stephen

    2013-07-01

    Materials will play a critical role in power generation from both new and existing plants that rely on coal, nuclear, and oil/gas as energy supplies. High efficiency power plants are currently being designed that will require materials with improved mechanical properties and corrosion resistance under conditions of elevated temperature, stress, and aggressive gaseous environments. Most of these materials will require welding during initial fabrication and plant maintenance. The severe thermal and strain cycles associated with welding can produce large gradients in microstructure and composition within the heat-affected and fusion zones of the weld, and these gradients are commonly accompanied by deleterious changes to properties. Thus, successful use of materials in energy applications hinges on the ability to understand, predict, and control the processing-microstructure-property relations during welding. This article highlights some of the current challenges associated with fusion welding of materials for energy applications.

  10. Welding Curtains

    Science.gov (United States)

    1984-01-01

    Concept of transparent welding curtains made of heavy duty vinyl originated with David F. Wilson, President of Wilson Sales Company. In 1968, Wilson's curtains reduced glare of welding arc and blocked ultraviolet radiation. When later research uncovered blue light hazards, Wilson sought improvement of his products. He contracted Dr. Charles G. Miller and James B. Stephens, both of Jet Propulsion Laboratory (JPL), and they agreed to undertake development of a curtain capable of filtering out harmful irradiance, including ultraviolet and blue light and provide protection over a broad range of welding operation. Working on their own time, the JPL pair spent 3 years developing a patented formula that includes light filtering dyes and small particles of zinc oxide. The result was the Wilson Spectra Curtain.

  11. Welding of the steel grade S890QL: Varjenje jekla kvalitete S890QL:

    OpenAIRE

    Bernetič, Jure; Celin, Roman; Skobir Balantič, Danijela Anica

    2014-01-01

    Quenched and tempered high-strength steels are widely used in the construction of steel structures. However, because of their properties, care must be taken in order to determine suitable welding parameters. One way is to use the weld-heat-flow theory with the use of the weld-bead cooling time t8/5 and the recommendations of the standard EN 1011-2. The chosen weld parent material was high-strength S890QL steel with the filler welding wire G Mn4Ni1.5CrMo, which were used to produce a sound but...

  12. Particulate and gaseous emissions when welding aluminum alloys.

    Science.gov (United States)

    Cole, Homer; Epstein, Seymour; Peace, Jon

    2007-09-01

    Fabrication and repair of aluminum components and structures commonly involves the use of electric arc welding. The interaction of the arc and the metal being welded generates ultraviolet radiation, metallic oxides, fumes, and gases. Aluminum is seldom used as the pure metal but is often alloyed with other metals to improve strength and other physical properties. Therefore, the exact composition of any emissions will depend on the welding process and the particular aluminum alloy being welded. To quantify such emissions, The Aluminum Association sponsored several studies to characterize arc welding emissions by the gas metal arc welding (GMAW) and gas tungsten arc welding (GTAW) processes for various combinations of base and filler alloys. In all cases, the tests were conducted under conditions that could be found in a production weld shop without forced ventilation. The concentrations of each analyte that a welder could be exposed to were greatly affected by the welding process, the composition of the base and filler alloys, the position of the welder, and the welding helmet. The results obtained can be used by employers to identify and control potential hazards associated with the welding of aluminum alloys and can provide the basis for hazard communication to employees involved in the welding of these alloys.

  13. In Planta Synthesis of Designer-Length Tobacco Mosaic Virus-Based Nano-Rods That Can Be Used to Fabricate Nano-Wires

    Directory of Open Access Journals (Sweden)

    Keith Saunders

    2017-08-01

    Full Text Available We have utilized plant-based transient expression to produce tobacco mosaic virus (TMV-based nano-rods of predetermined lengths. This is achieved by expressing RNAs containing the TMV origin of assembly sequence (OAS and the sequence of the TMV coat protein either on the same RNA molecule or on two separate constructs. We show that the length of the resulting nano-rods is dependent upon the length of the RNA that possesses the OAS element. By expressing a version of the TMV coat protein that incorporates a metal-binding peptide at its C-terminus in the presence of RNA containing the OAS we have been able to produce nano-rods of predetermined length that are coated with cobalt-platinum. These nano-rods have the properties of defined-length nano-wires that make them ideal for many developing bionanotechnological processes.

  14. In Planta Synthesis of Designer-Length Tobacco Mosaic Virus-Based Nano-Rods That Can Be Used to Fabricate Nano-Wires

    Science.gov (United States)

    Saunders, Keith; Lomonossoff, George P.

    2017-01-01

    We have utilized plant-based transient expression to produce tobacco mosaic virus (TMV)-based nano-rods of predetermined lengths. This is achieved by expressing RNAs containing the TMV origin of assembly sequence (OAS) and the sequence of the TMV coat protein either on the same RNA molecule or on two separate constructs. We show that the length of the resulting nano-rods is dependent upon the length of the RNA that possesses the OAS element. By expressing a version of the TMV coat protein that incorporates a metal-binding peptide at its C-terminus in the presence of RNA containing the OAS we have been able to produce nano-rods of predetermined length that are coated with cobalt-platinum. These nano-rods have the properties of defined-length nano-wires that make them ideal for many developing bionanotechnological processes. PMID:28878782

  15. A novel soft-switching twin arc pulse MAG welding inverter

    Institute of Scientific and Technical Information of China (English)

    WANG Zhenmin; XUE Jiaxiang; WANG Fuguang; HUANG Shisheng

    2007-01-01

    The high-speed double wire pulse metal-gas arc (MAG)welding process possesses advantages of automation and high efficiency and quality.Thus,it attracts much more attention nowadays.To meet the requirements of the double wire pulse MAG welding process,a novel double wire pulse MAG welding inverter integrated with technologies,such as soft-switching,double closed loop control,and synchronic control,is produced.A complete performance test was done for the pulsed MAG welding power supply by using a computer testing platform.The results of the experiment indicate that the novel welding inverter has an excellent performance both in the dynamic and the static characteristics.Also,the synchronic control between the master inverter and the slave inverter is reliable.

  16. Estudo comparativo da resistência ao desgaste abrasivo do revestimento de três ligas metálicas utilizadas na indústria, aplicadas por soldagem com arames tubulares Comparative study of the wear resistance of three metal cored wire welded coatings used in industry

    Directory of Open Access Journals (Sweden)

    Ricardo Vinícius de Melo Leite

    2009-12-01

    expenditure on maintenance in industries. For the application of the coating by welding, cored wire have been a viable alternative, because of its high productivity and high weld quality, replacing in part, the use of the stick electrode. The objective of this work is to make a comparative study of the abrasive wear resistant coating deposited by welding with selfshielded cored wires of three metal alloys used in industry, first the Fe-Cr-C alloy, the second the Fe-Cr-C alloy with niobium and boron addition, and the third the Fe-Cr-C with niobium addition. The wear resistant coatings, known as hardfacing were deposited on carbon steel plates, with the same parameters and procedures of welding. The samples were obtained by cutting and grinding and were subjected to abrasive wear tests, in a Rubber Wheel apparatus, according to procedure established by ASTM G65-91. The results showed that the Fe-Cr-C alloy with Niobium and Boron addition presented superiority in terms of wear resistence.

  17. ARc Welding (Industrial Processing Series).

    Science.gov (United States)

    ARC WELDING , *BIBLIOGRAPHIES), (*ARC WELDS, BIBLIOGRAPHIES), ALUMINUM ALLOYS, TITANIUM ALLOYS, CHROMIUM ALLOYS, METAL PLATES, SPOT WELDING , STEEL...INERT GAS WELDING , MARAGING STEELS, MICROSTRUCTURE, HEAT RESISTANT ALLOYS, HEAT RESISTANT METALS, WELDABILITY, MECHANICAL PROPERTIES, MOLYBDENUM ALLOYS, NICKEL ALLOYS, RESISTANCE WELDING

  18. Predicting of bead undercut defects in high-speed gas metal arc welding (GMAW)

    Institute of Scientific and Technical Information of China (English)

    Wen-jing XU; Chuan-song WU; De-gang ZOU

    2008-01-01

    In the gas metal arc welding (GMAW) process, when the welding speed reaches a certain threshold, there will be an onset of weld bead undercut defects which limit the further increase of the welding speed. Establishing a mathematical model for high-speed GMAW to predict the tendency of bead undercuts is of great significance to pre-vent such defects. Under the action of various forces, the transferred metal from filler wire to the weld pool, and the geometry and dimension of the pool itself decide if the bead undercut occurs or not. The previous model simpli-fied the pool shape too much. In this paper, based on the actual weld pool geometry and dimension calculated from a numerical model, a hydrostatic model for liquid metal surface is used to study the onset of bead undercut defects in the high-speed welding process and the effects of dif-ferent welding parameters on the bead undercut tendency.

  19. Development of thick wall welding and cutting tools for ITER

    Energy Technology Data Exchange (ETDEWEB)

    Nakahira, Masataka; Takahashi, Hiroyuki; Akou, Kentaro; Koizumi, Koichi [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

    1998-04-01

    The Vacuum Vessel, which is a core component of International Thermonuclear Experimental Reactor (ITER), is required to be exchanged remotely in a case of accident such as superconducting coil failure. The in-vessel components such as blanket and divertor are planned to be exchanged or fixed. In these exchange or maintenance operations, the thick wall welding and cutting are inevitable and remote handling tools are necessary. The thick wall welding and cutting tools for blanket are under developing in the ITER R and D program. The design requirement is to weld or cut the stainless steel of 70 mm thickness in the narrow space. Tungsten inert gas (TIG) arc welding, plasma cutting and iodine laser welding/cutting are selected as primary option. Element welding and cutting tests, design of small tools to satisfy space requirement, test fabrication and performance tests were performed. This paper reports the tool design and overview of welding and cutting tests. (author)

  20. Wire Arc Additive Manufacturing of AZ31 Magnesium Alloy: Grain Refinement by Adjusting Pulse Frequency

    Directory of Open Access Journals (Sweden)

    Jing Guo

    2016-10-01

    Full Text Available Wire arc additive manufacturing (WAAM offers a potential approach to fabricate large-scale magnesium alloy components with low cost and high efficiency, although this topic is yet to be reported in literature. In this study, WAAM is preliminarily applied to fabricate AZ31 magnesium. Fully dense AZ31 magnesium alloy components are successfully obtained. Meanwhile, to refine grains and obtain good mechanical properties, the effects of pulse frequency (1, 2, 5, 10, 100, and 500 Hz on the macrostructure, microstructure and tensile properties are investigated. The results indicate that pulse frequency can result in the change of weld pool oscillations and cooling rate. This further leads to the change of the grain size, grain shape, as well as the tensile properties. Meanwhile, due to the resonance of the weld pool at 5 Hz and 10 Hz, the samples have poor geometry accuracy but contain finer equiaxed grains (21 μm and exhibit higher ultimate tensile strength (260 MPa and yield strength (102 MPa, which are similar to those of the forged AZ31 alloy. Moreover, the elongation of all samples is above 23%.

  1. Predicting the composition of flux-cored wire claded metal by a neural network

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In this paper, an artificial neural network method that can predict the chemical composition of deposited weld metal by CO2 Shielded Flux-Cored Wire Surfacing was studied. It is found that artificial neural network is a good approach on studying welding metallurgy processes that cannot be described by conventional mathematical methods. In the same time we explored a new way to study the no-equilibrium welding metallurgy processes.

  2. Fatigue behaviour of infrared welded joints in fibre reinforced thermoplastics

    OpenAIRE

    De Baere, Ives; Allaer, Klaas; Van Paepegem, Wim; Degrieck, Joris

    2012-01-01

    Due to the increasing interest in fibre reinforced thermoplastics, there is also a need for a reliable means of bonding them. As thermoplastics have a high chemical inertness, adhesive bonding is not always an option and thus, fusion bonding might prove an interesting solution. This manuscript presents an infrared welding process for a carbon fabric reinforced polyphenylene sulphide. A one sided and a two sided welding process is described and the welding parameters are optimised by performin...

  3. Development of IN-RAFM steel and fabrication technologies for Indian TBM

    Energy Technology Data Exchange (ETDEWEB)

    Albert, S.K., E-mail: shaju@igcar.gov.in [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research (IGCAR), Kalpakkam 603 102 (India); Laha, K.; Bhaduri, A.K.; Jayakumar, T. [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research (IGCAR), Kalpakkam 603 102 (India); Rajendrakumar, E. [TBM Division, Institute of Plasma Research, Bhat, Gandhinagar 382428 (India)

    2016-11-01

    Highlights: • India specific RAFM steel IN-RAFM has been produced in commercial scale and physical property data for the same have been generated. • Mechanical properties of the commercial heats are comparable to that of the laboratory heats. • IN-RAFM steel filler wires has been produced indigenously. • Process parameters have been optimized so that toughness of the fusion zone of the EB and laser welds is comparable to that of the base metal even at sub-zero temperatures. • Fabrication of the mock ups of different components of Indian TBM has been initiated. - Abstract: India has indigenously developed its own Indian Reduced Activation Ferritic Martensitic Steel (IN-RAFM steel) which, it is proposed to use for fabrication of Indian TBM to be installed in ITER. With an objective of qualifying this material for use in ITER, extensive testing of this material to generate the necessary data required to offer this material for Particular Material Appraisal of ITER has been undertaken. Accordingly, data generation on creep, fatigue and physical properties of this steel is in progress. Physical properties like thermal diffusivity, heat capacity and thermal expansion coefficient for this steel at various temperatures have been measured and thermal conductivity estimated from the measured physical properties. Values obtained for these physical properties are comparable with those reported for other RAFM steels. Results of creep tests that are in progress also indicate that creep is comparable to that of other RAFM steels. Low cycle fatigue (LCF) behaviour of this steel has been studied in air with total strain control in the strain amplitude range of ±0.25–1% and temperatures range of 300–873 K at a constant strain rate of 3 × 10{sup −3} s{sup −1}. Results confirm that fatigue life of IN-RAFM steel is at par with that of the European Union grade Eurofer 97 RAFM steel. During production of IN-RAFM steel plates of different thicknesses, it is observed

  4. Mechanical property variation within Inconel 82/182 dissimilar metal weld between low alloy steel and 316 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Jang, Changheui [Department of Nuclear and Quantum Engineering, Korea Advanced Institute of Science and Technology, 373-1, Guseong-dong, Yuseong-gu, Daejeon 305-701 (Korea, Republic of)], E-mail: chjang@kaist.ac.kr; Lee, Jounghoon [Department of Nuclear and Quantum Engineering, Korea Advanced Institute of Science and Technology, 373-1, Guseong-dong, Yuseong-gu, Daejeon 305-701 (Korea, Republic of); Sung Kim, Jong; Eun Jin, Tae [Korea Power Engineering Company, 360-9 Mabuk-ri, Guseong-eup, Yongin-si, Gyeonggi-do 449-713 (Korea, Republic of)

    2008-09-15

    In several locations of pressurized water reactors, dissimilar metal welds using Inconel welding wires are used to join the low alloy steel components to stainless-steel pipes. Because of the existence of different materials and chemistry variation within welds, mechanical properties, such as tensile and fracture properties, are expected to show spatial variation. For design and integrity assessment of the dissimilar welds, these variations should be evaluated. In this study, dissimilar metal welds composed of low alloy steel, Inconel 82/182 weld, and stainless steel were prepared by gas tungsten arc welding and shielded metal arc welding techniques. Microstructures were observed using optical and electron microscopes. Typical dendrite structures were observed in Inconel 82/182 welds. Tensile tests using standard and mini-sized specimens and micro-hardness tests were conducted to measure the variation in strength along the thickness of the weld as well as across the weld. In addition, fracture toughness specimens were taken at the bottom, middle, and top of the welds and tested to evaluate the spatial variation along the thickness. It was found that while the strength is about 50-70 MPa greater at the bottom of the weld than at the top of the weld, fracture toughness values at the top of the weld are about 70% greater than those at the bottom of the weld.

  5. Fuzzy logic control strategy for submerged arc automatic welding of digital controlling

    Institute of Scientific and Technical Information of China (English)

    He Kuanfang; Huang Shisheng; Zhou Yiqing; Wang Zhenmin

    2008-01-01

    A microcomputer control system based on 80C320 and a switching regulation of wire feeder were designed. A correction factor based double model fuzzy logic controller (FLC) was introduced to achieve welding digital and intellectualized control by means of wire feeding speed feedback. The controller has many functions such as keyboard input, light emitting diode (LED) display and real-time intellectualized control of welding process etc. The controlling performance influenced by the coefficient of correction function was discussed. It was concluded by the experiments the relation between the coefftcient of correction function and welding quality, when the coefficient of correction function is great, the dynamic character of controller is better, when the coefficient of correction function is small, the sensitivity character of controller is better. Experimental results also show that digital and fuzzy logic control method enable the improvement of appearance of weld and stability of welding process to be achieved in submerged arc automatic welding.

  6. 77 FR 50713 - Steel Wire Garment Hangers From Taiwan and Vietnam; (Corrected Notice) Scheduling of the Final...

    Science.gov (United States)

    2012-08-22

    ... COMMISSION Steel Wire Garment Hangers From Taiwan and Vietnam; (Corrected Notice) Scheduling of the Final... wire garment hangers and less- than-fair-value imports from Taiwan and Vietnam of steel wire garment... subject merchandise as ``Steel wire garment hangers, fabricated from carbon steel wire, whether or...

  7. Galvanic Corrosion Behavior of Microwave Welded and Post-weld Heat-Treated Inconel-718 Joints

    Science.gov (United States)

    Bansal, Amit; Sharma, Apurbba Kumar; Kumar, Pradeep

    2017-05-01

    In the present study, corrosion behavior of microwave welded Inconel-718 at various conditions was investigated. Welding of Inconel-718 in 980 °C solution-treated condition was performed using microwave hybrid heating technique. The microwave welds were subjected to post-heat treatment for improving its microstructure and mechanical properties by solubilizing the Nb-enriched Laves phase. The microstructural features of the fabricated welds at various conditions were investigated through scanning electron microscopy. The electrochemical testing results revealed that Inconel-718 welds were galvanic corroded when they were anodically polarized in 3.5 wt.% NaCl solution at 28 °C. The difference in the corrosion potentials between the base metal (BM) and fusion zone (FZ) in an Inconel-718 weld was the main factor for galvanic corrosion. The highest corrosion was occurred in the as-welded/aged weldments, followed by 980 °C solution-treated and aged weldments, as-welded specimen, and 1080 °C solution-treated and aged (1080STA) weldments. The least galvanic corrosion was occurred in the 1080STA specimens due to almost uniform microstructure developed in the weldment after the treatment. Thus, it was possible to minimize the galvanic corrosion in the microwave welded Inconel-718 by 1080STA treatment which resulted in reducing the difference in corrosion potentials between the BM and the FZ.

  8. Prediction of welding residual stress of dissimilar metal weld of nozzle using finite element analyses

    Energy Technology Data Exchange (ETDEWEB)

    Huh, Nam Su; Kim, Jong Wook; Choi, Suhn; Kim, Tae Wan [KAERI, Daejeon (Korea, Republic of)

    2008-07-01

    The Primary Water Stress Corrosion Cracking (PWSCC) of dissimilar metal weld based on Alloy 82/182 is one of major issues in material degradation of nuclear components. It is well known that the crack initiation and growth due to PWSCC is influenced by material's susceptibility to PWSCC and distribution of welding residual stress. Therefore, modeling the welding residual stress is of interest in understanding crack formation and growth in dissimilar metal weld. Currently in Korea, a numerical round robin study is undertaken to provide guidance on the welding residual stress analysis of dissimilar metal weld. As a part of this effort, the present paper investigates distribution of welding resisual stress of a ferritic low alloy steel nozzle with dissimilar metal weld using Alloy 82/182. Two-dimensional thermo-mechanical finite element analyses are carried out to simulate multi-pass welding process on the basis of the detailed design and fabrication data. The present results are compared with those from other participants, and more works incorporating physical measurements are going to be performed to quantify the uncertainties relating to modelling assumptions.

  9. The development of a quality prediction system for aluminum laser welding to measure plasma intensity using photodiodes

    Energy Technology Data Exchange (ETDEWEB)

    Yu, Ji Young [Technical Research Center, Hyundai Steel Company, Dangjin (Korea, Republic of); Sohn, Yong Ho [Dept. of Materials Science and Engineering, University of Central Florida, Orlando (United States); Park, Young Whan; Kwak, Jae Seob [Dept. of Mechanical Engineering, Pukyong National University, Busan (Korea, Republic of)

    2016-10-15

    Lightweight metals have been used to manufacture the body panels of cars to reduce the weight of car bodies. Typically, aluminum sheets are welded together, with a focus on weld quality assurance. A weld quality prediction system for the laser welding of aluminum was developed in this research to maximize welding production. The behavior of the plasma was also analyzed, dependent on various welding conditions. The light intensity of the plasma was altered with heat input and wire feed rate conditions, and the strength of the weld and sensor signals correlated closely for this heat input condition. Using these characteristics, a new algorithm and program were developed to evaluate the weld quality. The design involves a combinatory algorithm using a neural network model for the prediction of tensile strength from measured signals and a fuzzy multi-feature pattern recognition algorithm for the weld quality classification to improve predictability of the system.

  10. NiTi SMA Wires Coupled with Kevlar Fabric: a Real Application of an Innovative Aircraft LE Slat System in SMAHC Material

    Science.gov (United States)

    Guida, M.; Marulo, F.; Russo, S.

    2017-08-01

    This paper investigates experimentally and numerically the response of a smart hybrid thermoplastic aircraft slat system subjected to a short-duration and high-frequency event like a birdstrike. The focus of the paper is to exploit the ability that superelastic shape memory alloys have to absorb and dissipate energy compared to conventional composite structures. The final objective of the work is to develop an innovative thermoplastic wing leading edge slat able to resist to an impact of 4-lb (1.8 kg) bird at speed of 350 kts (132 m/s), as requested by the aeronautical requirements. Aircraft leading edges must be certified for a proven level of bird impact resistance. In particular, the main structural requirement is to protect the torsion box and control devices from any significant damage caused by birdstrike in order to allow the aircraft to land safely. A clear increase of the composites toughness and higher absorbed energy levels before failure were also observed. This is due to the fact that SMA wires can absorb kinetic energy during the impact due to their remarkably large failure and recoverable strain and to their superelastic and hysteretic behaviour. The activities have been performed within the European Project COALESCE "Cost Efficient Advanced Leading Edge Structure", funded by the Seventh Framework Program Theme 7 Transport (incl. Aeronautics).

  11. Weld pool temperatures of steel S235 while applying a controlled short-circuit gas metal arc welding process and various shielding gases

    Science.gov (United States)

    Kozakov, R.; Schöpp, H.; Gött, G.; Sperl, A.; Wilhelm, G.; Uhrlandt, D.

    2013-11-01

    The temperature determination of liquid metals is difficult and depends strongly on the emissivity. However, the surface temperature distribution of the weld pool is an important characteristic of an arc weld process. As an example, short-arc welding of steel with a cold metal transfer (CMT) process is considered. With optical emission spectroscopy in the spectral region between 660 and 840 nm and absolute calibrated high-speed camera images the relation between temperature and emissivity of the weld pool is determined. This method is used to obtain two-dimensional temperature profiles in the pictures. Results are presented for welding materials (wire G3Si1 on base material S235) using different welding CMT processes with CO2 (100%), Corgon 18 (18% CO2 + 82% Ar), VarigonH6 (93.5% Ar + 6.5% H2) and He (100%) as shielding gases. The different gases are used to study their influence on the weld pool temperature.

  12. Wire Chamber

    CERN Multimedia

    1986-01-01

    Two wire chambers made originally for the R807 Experiment at CERN's Intersecting Storage Rings. In 1986 they were used for the PS 201 experiment (Obelix Experiment) at LEAR, the Low Energy Antiproton Ring. The group of researchers from Turin, using the chambers at that time, changed the acquisition system using for the first time 8 bit (10 bit non linear) analog to digital conversion for incoming signals from the chambers. The acquisition system was controlled by 54 CPU and 80 digital signal processors. The power required for all the electronics was 40 kW. For the period, this system was one of the most powerful on-line apparatus in the world. The Obelix Experiment was closed in 1996. To find more about how a wire chamber works, see the description for object CERN-OBJ-DE-038.

  13. The radiological risk in arc welding; El riesgo radiologico en la soldadura por arco

    Energy Technology Data Exchange (ETDEWEB)

    Alegria, N.; Campos, M.; Carrion, A.; Herranz, M.; Idoeta, R.; Legarda, F.; Nunez-Lagos, R.; Perez, C.; Rodriguez, S.; Rozas, S.; Sanchez, P.

    2011-07-01

    We present the current status of a project funded by the Nuclear Safety Council, for the study of the potential radiological risk in arc welding. In the coating of filler material of the electrodes and the soul of the continuous tubular wire welding material are located NORM who present a radioactive activity.

  14. Effective silver-assisted welding of YBCO blocks: mechanical versus electrical properties

    Energy Technology Data Exchange (ETDEWEB)

    Bartolome, E [Escola Universitaria Salesiana de Sarria (associated with the University Autonoma of Barcelona), Passeig Sant Joan Bosco 74, E-08017 Barcelona (Spain); Roa, J J; Segarra, M [Centro DIOPMA, Departamento Ciencia de los Materiales e IngenierIa Metalurgica, Instituto de Nanociencia y NanotecnologIa de la Universidad de Barcelona (IN2UB), Facultad de Quimica, Universidad de Barcelona, MartI i Franques 1, E-08028 Barcelona (Spain); Bozzo, B; Granados, X [Institut de Ciencia de Materials de Barcelona-CSIC, Campus UAB, E-08193 Bellaterra (Spain)

    2010-04-15

    Superconducting welding of bulk YBCO is a key technology allowing the fabrication of large, complex-shaped pieces for applications such as levitation, bearings or large magnets. Ideally, the electrical and mechanical properties of welds should be comparable to that of the joint grains. In this paper, we have investigated the correlation between the microstructural, mechanical and critical current density performances of melt-textured [001]-tilt YBCO welds fabricated by the silver welding technique. The hardness reduction across the weld, measured by nanoindentation, correlates linearly with the decrease of intergranular critical current density, measured at 77 K and self-field by magnetic Hall mapping. Remarkably, we show that high quality zero-angle welds could be fabricated with unaltered current and hardness performances across the joint, paving the way for the implementation of silver welds in large-scale systems.

  15. Development of a Comprehensive Weld Process Model

    Energy Technology Data Exchange (ETDEWEB)

    Radhakrishnan, B.; Zacharia, T.

    1997-05-01

    This cooperative research and development agreement (CRADA) between Concurrent Technologies Corporation (CTC) and Lockheed Martin Energy Systems (LMES) combines CTC's expertise in the welding area and that of LMES to develop computer models and simulation software for welding processes. This development is of significant impact to the industry, including materials producers and fabricators. The main thrust of the research effort was to develop a comprehensive welding simulation methodology. A substantial amount of work has been done by several researchers to numerically model several welding processes. The primary drawback of most of the existing models is the lack of sound linkages between the mechanistic aspects (e.g., heat transfer, fluid flow, and residual stress) and the metallurgical aspects (e.g., microstructure development and control). A comprehensive numerical model which can be used to elucidate the effect of welding parameters/conditions on the temperature distribution, weld pool shape and size, solidification behavior, and microstructure development, as well as stresses and distortion, does not exist. It was therefore imperative to develop a comprehensive model which would predict all of the above phenomena during welding. The CRADA built upon an already existing three- dimensional (3-D) welding simulation model which was developed by LMES which is capable of predicting weld pool shape and the temperature history in 3-d single-pass welds. However, the model does not account for multipass welds, microstructural evolution, distortion and residual stresses. Additionally, the model requires large resources of computing time, which limits its use for practical applications. To overcome this, CTC and LMES have developed through this CRADA the comprehensive welding simulation model described above. The following technical tasks have been accomplished as part of the CRADA. 1. The LMES welding code has been ported to the Intel Paragon parallel computer at

  16. Welding processes handbook

    CERN Document Server

    Weman, Klas

    2011-01-01

    Offers an introduction to the range of available welding technologies. This title includes chapters on individual techniques that cover principles, equipment, consumables and key quality issues. It includes material on such topics as the basics of electricity in welding, arc physics, and distortion, and the weldability of particular metals.$bThe first edition of Welding processes handbook established itself as a standard introduction and guide to the main welding technologies and their applications. This new edition has been substantially revised and extended to reflect the latest developments. After an initial introduction, the book first reviews gas welding before discussing the fundamentals of arc welding, including arc physics and power sources. It then discusses the range of arc welding techniques including TIG, plasma, MIG/MAG, MMA and submerged arc welding. Further chapters cover a range of other important welding technologies such as resistance and laser welding, as well as the use of welding techniqu...

  17. Study on fatigue experiment for transverse butt welds under 2G and 3G weld positions

    Directory of Open Access Journals (Sweden)

    Kang Sung-Wook

    2015-09-01

    Full Text Available Although the transverse butt weld method with ceramic backing strip has been widely used in various industrial fields for its fabricational convenience, it is rarely used in offshore industries since the fatigue strength of the weld joint has not been proved sufficiently. This study conducted fatigue tests for series of butt weld specimens with horizontal (2G and vertical (3G welding positions in order to verify the fatigue strength compared to S-N curve by DNV (Det Norske Veritas, IIW (International Institute of Welding and Eurocode 3. The difference of the 2G specimens and the 3G specimens are investigated in terms of angular distortion and the effect on the fatigue strength are analyzed.

  18. Friction Stir Welding

    Science.gov (United States)

    Nunes, Arthur C., Jr.

    2008-01-01

    Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and promises to be an important welding process for any industries where welds of optimal quality are demanded. This article provides an introduction to the FSW process. The chief concern is the physical effect of the tool on the weld metal: how weld seam bonding takes place, what kind of weld structure is generated, potential problems, possible defects for example, and implications for process parameters and tool design. Weld properties are determined by structure, and the structure of friction stir welds is determined by the weld metal flow field in the vicinity of the weld tool. Metal flow in the vicinity of the weld tool is explained through a simple kinematic flow model that decomposes the flow field into three basic component flows: a uniform translation, a rotating solid cylinder, and a ring vortex encircling the tool. The flow components, superposed to construct the flow model, can be related to particular aspects of weld process parameters and tool design; they provide a bridge to an understanding of a complex-at-first-glance weld structure. Torques and forces are also discussed. Some simple mathematical models of structural aspects, torques, and forces are included.

  19. Comparative study on fatigue properties of friction stir and MIG-pulse welded joints in 5083 Al-Mg alloy

    Institute of Scientific and Technical Information of China (English)

    ZHOU Cai-zhi; YANG Xin-qi; LUAN Guo-hong

    2005-01-01

    The objective of this investigation was to compare the fatigue properties of friction stir welds with those of MIG-pulse welds. The 5083 Al-Mg alloy was welded by single pass friction stir welding(FSW) and double-sided MIG-pulse welding. The results show that friction stir(FS) welds have a better appearance than MIG-pulse welds for the lack of voids, cracks and distortions. Compared with the parent plate, FSW welds exhibit similar fine grains, while MIG-pulse welds display a different cast microstructure due to the high heat input and the addition of welding wire. The S-N curves of FSW and MIG-pulse joints show that the fatigue life of FS welds is 18 - 26 times longer than that of MIG-pulse welds under the stress ratio of 0.1 and the calculated fatigue characteristic values of each weld increase from 38.67 MPa for MIG-pulse welds to 53.59 MPa for FSW welds.

  20. Electrochemical Testing of Gas Tungsten ARC Welded and Reduced Pressure Electron Beam Welded Alloy 22

    Energy Technology Data Exchange (ETDEWEB)

    S. Daniel Day; Frank M.G. Wong; Steven R. Gordon; Lana L. Wong; Raul B. Rebak

    2006-05-08

    Alloy 22 (N06022) is the material selected for the fabrication of the outer shell of the nuclear waste containers for the Yucca Mountain high-level nuclear waste repository site. A key technical issue in the waste package program has been the integrity of the container weld joints. The currently selected welding process for fabricating and sealing the containers is the traditional gas tungsten arc welding (GTAW) or TIC method. An appealing faster alternative technique is reduced pressure electron beam (RPEB) welding. It was of interest to compare the corrosion properties of specimens prepared using both types of welding techniques. Standard electrochemical tests were carried on GTAW and RPEB welds as well as on base metal (non-welded) to determine their relative corrosion behavior in simulated concentrated water (SCW) at 90 C (alkaline), 1 M HCI at 60 C (acidic) and 1 M NaCl at 90 C (neutral) solutions. Results show that for all practical purposes, the three tested materials had the same electrochemical behavior in the three tested electrolytes.

  1. High Temperature Corrosion studies on Pulsed Current Gas Tungsten Arc Welded Alloy C-276 in Molten Salt Environment

    Science.gov (United States)

    Manikandan, M.; Arivarasu, M.; Arivazhagan, N.; Puneeth, T.; Sivakumar, N.; Murugan, B. Arul; Sathishkumar, M.; Sivalingam, S.

    2016-09-01

    Alloy C-276 is widely used in the power plant environment due to high strength and corrosion in highly aggressive environment. The investigation on high- temperature corrosion resistance of the alloy C-276 PCGTA weldment is necessary for prolonged service lifetime of the components used in corrosive environments. Investigation has been carried out on Pulsed Current Gas Tungsten Arc Welding by autogenous and different filler wires (ERNiCrMo-3 and ERNiCrMo-4) under molten state of K2SO4-60% NaCl environment at 675oC under cyclic condition. Thermogravimetric technique was used to establish the kinetics of corrosion. Weight gained in the molten salt reveals a steady-state parabolic rate law while the kinetics with salt deposits displays multi-stage growth rates. PCGTA ERNiCrMo-3 shows the higher parabolic constant compared to others. The scale formed on the weldment samples upon hot corrosion was characterized by using X-ray diffraction, SEM and EDAX analysis to understand the degradation mechanisms. From the results of the experiment the major phases are identified as Cr2O3, Fe2O3, and NiCr2O4. The result showed that weld fabricated by ERNiCrMo-3 found to be more prone to degradation than base metal and ERNiCrMo-4 filler wire due to higher segregation of alloying element of Mo and W in the weldment

  2. Distortion Control during Welding

    NARCIS (Netherlands)

    Akbari Pazooki, A.M.

    2014-01-01

    The local material expansion and contraction involved in welding result in permanent deformations or instability i.e., welding distortion. Considerable efforts have been made in controlling welding distortion prior to, during or after welding. Thermal Tensioning (TT) describes a group of in-situ met

  3. Introduction to Welding.

    Science.gov (United States)

    Fortney, Clarence; Gregory, Mike

    This curriculum guide provides six units of instruction on basic welding. Addressed in the individual units of instruction are the following topics: employment opportunities for welders, welding safety and first aid, welding tools and equipment, basic metals and metallurgy, basic math and measuring, and procedures for applying for a welding job.…

  4. Laser welding in space

    Science.gov (United States)

    Kaukler, W. F.; Workman, G. L.

    1991-01-01

    Autogenous welds in 304 stainless steel were performed by Nd-YAG laser heating in a simulated space environment. Simulation consists of welding on the NASA KC-135 aircraft to produce the microgravity and by containing the specimen in a vacuum chamber. Experimental results show that the microgravity welds are stronger, harder in the fusion zone, have deeper penetration and have a rougher surface rippling of the weld pool than one-g welds. To perform laser welding in space, a solar-pumped laser concept that significantly increases the laser conversion efficiency and makes welding viable despite the limited power availability of spacecraft is proposed.

  5. Impact of different welding techniques on biological effect markers in exhaled breath condensate of 58 mild steel welders.

    Science.gov (United States)

    Hoffmeyer, Frank; Raulf-Heimsoth, Monika; Lehnert, Martin; Kendzia, Benjamin; Bernard, Sabine; Berresheim, Hans; Düser, Maria; Henry, Jana; Weiss, Tobias; Koch, Holger M; Pesch, Beate; Brüning, Thomas

    2012-01-01

    Total mass and composition of welding fumes are predominantly dependent on the welding technique and welding wire applied. The objective of this study was to investigate the impact of welding techniques on biological effect markers in exhaled breath condensate (EBC) of 58 healthy welders. The welding techniques applied were gas metal arc welding with solid wire (GMAW) (n=29) or flux cored wire (FCAW) (n=29). Welding fume particles were collected with personal samplers in the breathing zone inside the helmets. Levels of leukotriene B(4) (LTB(4)), prostaglandin E(2) (PGE(2)), and 8-isoprostane (8-iso-PGF(2α)) were measured with immunoassay kits and the EBC pH was measured after deaeration. Significantly higher 8-iso-PGF(2α) concentrations and a less acid pH were detected in EBC of welders using the FCAW than in EBC of welders using the GMAW technique. The lowest LTB(4) concentrations were measured in nonsmoking welders applying a solid wire. No significant influences were found in EBC concentrations of PGE(2) based upon smoking status or type of welding technique. This study suggests an enhanced irritative effect in the lower airways of mild steel welders due to the application of FCAW compared to GMAW, most likely associated with a higher emission of welding fumes.

  6. Effective silver assited welding of YBCO blocks: mechanical versus electrical properties

    OpenAIRE

    Bartolomé, E.; Roa Rovira, Joan Josep; Bozzo, Bernat; Segarra, M.; Granados, Xavier

    2010-01-01

    Superconducting welding of bulk YBCO is a key technology allowing the fabrication of large, complex-shaped pieces for applications such as levitation, bearings or large magnets. Ideally, the electrical and mechanical properties of welds should be comparable to that of the joint grains. In this paper, we have investigated the correlation between the microstructural, mechanical and critical current density performances of melt-textured [001]-tilt YBCO welds fabricated by the silv...

  7. Development of fabrication procedure for Korean HCCR TBM

    Energy Technology Data Exchange (ETDEWEB)

    Yoon, Jae Sung, E-mail: jsyoon2@kaeri.re.kr [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Kim, Suk Kwon; Lee, Eo Hwak; Shin, Ku In; Jin, Hyung Gon; Choi, Bo Guen; Lee, Dong Won [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Cho, Seungyon [National Fusion Research Institute, Daejeon (Korea, Republic of)

    2014-10-15

    Korea has developed and plans to test a helium cooled ceramic reflector (HCCR) test blanket module (TBM) in the ITER. The HCCR TBM is composed of four sub-modules and a back manipulator (BM). Each sub-module is composed of a first wall (FW), breeding box, and side walls (SW). The fabrication procedure was developed to confirm the fabrication method for the HCCR TBM. The test specimens of the ARAA were prepared to test the weldability for tungsten inert gas (TIG) welding and electron beam (EB) welding. To establish and optimize the welding procedure in an EB weld from ARRA material, the variation in the bead width and penetration depth according to the welding current and welding speed were investigated. To verify the weldability and fabrication procedure for a complex structure such as the breeding zone, a small box with a cooling channel is being fabricated using the ARAA steel under development.

  8. Advanced Welding Applications

    Science.gov (United States)

    Ding, Robert J.

    2010-01-01

    Some of the applications of advanced welding techniques are shown in this poster presentation. Included are brief explanations of the use on the Ares I and Ares V launch vehicle and on the Space Shuttle Launch vehicle. Also included are microstructural views from four advanced welding techniques: Variable Polarity Plasma Arc (VPPA) weld (fusion), self-reacting friction stir welding (SR-FSW), conventional FSW, and Tube Socket Weld (TSW) on aluminum.

  9. Fatigue Analysis of Load-Carrying Fillet Welds

    DEFF Research Database (Denmark)

    Sørensen, John Dalsgaard; Tychsen, Jesper; Andersen, Jens Ulfkjær

    2006-01-01

    is a doubler plate connection, which is often applied in connection with modifications of offshore structures. As a part of the present work, fatigue tests have been performed with test specimens fabricated by the current industry standard for welded offshore steel structures. The fatigue tests show......The fatigue strength of load-carrying fillet welds is, in most codes of practice, performed neglecting the influence of bending in the weld throat section. However, some commonly applied structural details give rise to significant bending in the weld throat section. An example of such a detail...... that the degree of bending (DOB) has an influence on the fatigue lifetime. The fatigue lifetime decreases significantly when increasing the bending stress. In order to take into account the effect of the bending, a new fatigue stress definition applicable for fillet welds failing through the weld is presented...

  10. NCSX Vacuum Vessel Fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Viola, M. E.; Brown, T.; Heitzenroeder, P.; Malinowski, F.; Reiersen, W.; Sutton, L.; Goranson, P.; Nelson, B.; Cole, M.; Manuel, M.; McCorkle, D.

    2005-10-07

    The National Compact Stellarator Experiment (NCSX) is being constructed at the Princeton Plasma Physics Laboratory (PPPL) in conjunction with the Oak Ridge National Laboratory (ORNL). The goal of this experiment is to develop a device which has the steady state properties of a traditional stellarator along with the high performance characteristics of a tokamak. A key element of this device is its highly shaped Inconel 625 vacuum vessel. This paper describes the manufacturing of the vessel. The vessel is being fabricated by Major Tool and Machine, Inc. (MTM) in three identical 120º vessel segments, corresponding to the three NCSX field periods, in order to accommodate assembly of the device. The port extensions are welded on, leak checked, cut off within 1" of the vessel surface at MTM and then reattached at PPPL, to accommodate assembly of the close-fitting modular coils that surround the vessel. The 120º vessel segments are formed by welding two 60º segments together. Each 60º segment is fabricated by welding ten press-formed panels together over a collapsible welding fixture which is needed to precisely position the panels. The vessel is joined at assembly by welding via custom machined 8" (20.3 cm) wide spacer "spool pieces." The vessel must have a total leak rate less than 5 X 10-6 t-l/s, magnetic permeability less than 1.02μ, and its contours must be within 0.188" (4.76 mm). It is scheduled for completion in January 2006.

  11. Development of Welding and Instrumentation Technology for Nuclear Fuel Test Rod

    Energy Technology Data Exchange (ETDEWEB)

    Joung, Chang Young; Ahn, Sung Ho; Heo, Sung Ho; Hong, Jin Tae; Kim, Ka Hye [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2013-10-15

    It is necessary to develop various types of welding, instrumentation and helium gas filling techniques that can conduct TIG spot welding exactly at a pin-hole of the end-cap on the nuclear fuel rod to fill up helium gas. The welding process is one of the most important among the instrumentation processes of the nuclear fuel test rod. To manufacture the nuclear fuel test rod, a precision welding system needs to be fabricated to develop various welding technologies of the fuel test rod jointing the various sensors and end-caps on a fuel cladding tube, which is charged with fuel pellets and component parts. We therefore designed and fabricated an orbital TIG welding system and a laser welding system. This paper describes not only some experiment results from weld tests for the parts of a nuclear fuel test rod, but also the contents for the instrumentation process of the dummy fuel test rod installed with the C-type T. C. A dummy nuclear fuel test rod was successfully fabricated with the welding and instrumentation technologies acquired with various tests. In the test results, the round welding has shown a good weldability at both the orbital TIG welding system and the fiber laser welding system. The spot welding to fill up helium gas has shown a good welding performance at a welding current of 30A, welding time of 0.4 sec and gap of 1 mm in a helium gas atmosphere. The soundness of the nuclear fuel test rod sealed by a mechanical sealing method was confirmed by helium leak tests and microstructural analyses.

  12. Research of novel oscillating wire feeding system using the AC servo motor

    Institute of Scientific and Technical Information of China (English)

    杨世彦; 于志; 刘喆

    2003-01-01

    With the background of the control of additional mechanical force droplet transfer in MIG/MAG welding, regarding the AC servo motor as core, a novel oscillating wire feeding system has been developed with excellent performances of control and dynamic acceleration which is tested. System constitution and operation principle are introduced in this paper. Influences of parameters on dynamic acceleration performance are analyzed and discussed emphatically, such as oscillating frequency, oscillating amplitude and draw-back speed. Experimental result indicates that according to the technique of welding control, the novel wire feeding system responds rapidly to various kinds of control orders of wire feeding and draw-back, and realizes flexible control of welding wire axial movement, including dynamic shifting,oscillating and so on.

  13. Applications of surface analysis in the wire industry

    Science.gov (United States)

    Stout, David A.

    The quality of wire is judged not only by its physical properties such as tensile strength and fatigue resistance, but also by its surface finish. The surface roughness, oxide formation, cleanliness, and plating homogeneity and porosity are just a few of the surface properties than can influence the performance of a wire product. Coupled to this is the large amount of surface area generated in drawing wire. For example, a ten pound spool holds nine miles of 0.006″ diameter stainless steel wire. For these reasons surface analysis has become important both to the manufacturer and consumer of wire products. When surface analysis equipment such as AES, ESCA, and SIMS was first becoming commercially available in the late sixties and early seventies, the wire industry was beginning to enter a phase of technological development for many of its products. Wire manufacturers and users began using surface analysis to investigate such topics as adhesion of brass plated automobile tire cord to rubber and diffusion of layered deposits. Examples of surface analysis used for process control, problem solving, and project development include discoloration problems on stainless steel wire, welding problems with composite wires, diffusion formed brass coatings, and diffusion problems with solder coated and Cu plated steel wire.

  14. Optimization of the Single Staggered Wire and Tube Heat Exchanger

    Directory of Open Access Journals (Sweden)

    Arsana I Made

    2016-01-01

    Full Text Available Wire and tube heat exchanger consists of a coiled tube, and wire is welded on the two sides of it in normal direction of the tube. Generally,wire and tube heat exchanger uses inline wire arrangement between the two sides, whereas in this study, it used staggered wire arrangement that reduces the restriction of convection heat transfer. This study performed the optimization of single staggered wire and tube heat exchanger to increase the capacity and reduce the mass of the heat exchanger. Optimization was conducted with the Hooke-Jeeves method, which aims to optimize the geometry of the heat exchanger, especially on the diameter (dw and the distance between wires (pw. The model developed to present heat transfer correlations on single staggered wire and tube heat exchanger was valid. The maximum optimization factor obtained when the diameter wire was 0.9 mm and the distance between wires (pw was 11 mm with the fref value = 1.5837. It means that the optimized design only using mass of 59,10 % and could transfer heat about 98,5 % from the basis design.

  15. Intraoral laser welding: ultrastructural and mechanical analysis to compare laboratory laser and dental laser.

    Science.gov (United States)

    Fornaini, Carlo; Passaretti, Francesca; Villa, Elena; Rocca, Jean-Paul; Merigo, Elisabetta; Vescovi, Paolo; Meleti, Marco; Manfredi, Maddalena; Nammour, Samir

    2011-07-01

    The Nd:YAG laser has been used since 1970 in dental laboratories to weld metals on dental prostheses. Recently in several clinical cases, we have suggested that the Nd:YAG laser device commonly utilized in the dental office could be used to repair broken fixed, removable and orthodontic prostheses and to weld metals directly in the mouth. The aim of this work was to evaluate, using scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and dynamic mechanical analysis (DMA), the quality of the weld and its mechanical strength, comparing a device normally used in dental laboratory and a device normally used in the dental office for oral surgery, the same as that described for intraoral welding. Metal plates of a Co-Cr-Mo dental alloy and steel orthodontic wires were subjected to four welding procedures: welding without filler metal using the laboratory laser, welding with filler metal using the laboratory laser, welding without filler metal using the office laser, and welding with filler metal using the office laser. The welded materials were then analysed by SEM, EDS and DMA. SEM analysis did not show significant differences between the samples although the plates welded using the office laser without filler metal showed a greater number of fissures than the other samples. EDS microanalysis of the welding zone showed a homogeneous composition of the metals. Mechanical tests showed similar elastic behaviours of the samples, with minimal differences between the samples welded with the two devices. No wire broke even under the maximum force applied by the analyser. This study seems to demonstrate that the welds produced using the office Nd:YAG laser device and the laboratory Nd:YAG laser device, as analysed by SEM, EDS and DMA, showed minimal and nonsignificant differences, although these findings need to be confirmed using a greater number of samples.

  16. Ranking welding intensity in pyroclastic deposits

    Science.gov (United States)

    Quane, S. L.; Russell, J. K.

    2003-04-01

    Pyroclastic deposits emplaced at high temperatures and having sufficient thickness become welded. The welding process involves sintering, compaction and flattening of hot glassy pyroclastic material and is attended by systematic changes in physical properties. Historically, the terms nonwelded, incipiently welded, partially welded with pumice, partially welded with fiamme, moderately welded and densely welded have been used as field descriptors for welding intensity (e.g., Smith &Bailey, 1966; Smith, 1979; Ross &Smith, 1980; Streck &Grunder, 1995). While using these descriptive words is often effective for delineating variations of welding intensity within a single deposit, their qualitative character does not provide for consistency between field areas or workers, and inhibits accurate comparison between deposits. Hence, there is a need for a universal classification of welding intensity in pyroclastic deposits. Here we develop an objective ranking system. The system recognizes 8 ranks (I to VIII) based on measurements of physical properties and petrographic characteristics. The physical property measurements include both lab and field observations: density, porosity, uniaxial compressive strength, point load strength, fiamme elongation, and foliation/fabric. The values are normalized in order to make the system universal. The rank divisions are adaptations of a rock mass-rating scheme based on rock strength (Hoek &Brown, 1980) and previous divisions of welding degree based on physical properties (e.g., density: Ragan &Sheridan, 1972, Streck &Grunder, 1995; fiamme elongation: Peterson, 1979). Each rank comprises a range of normalized values for each of the physical properties and a corresponding set of petrographic characteristics. Our new ranking system provides a consistent, objective means by which each sample or section of welded tuff can be evaluated, thus providing a much needed uniformity in nomenclature for degree of welding. References: Hoek, E. &Brown, E

  17. NASA welding assessment program

    Science.gov (United States)

    Stofel, E. J.

    1984-01-01

    A long duration test was conducted for comparing various methods of attaching electrical interconnects to solar cells for near Earth orbit spacecraft. Representative solar array modules were thermally cycled for 36,000 cycles between -80 and +80 C. The environmental stress of more than 6 years on a near Earth spacecraft as it cycles in and out of the earth's shadow was simulated. Evaluations of the integrity of these modules were made by visual and by electrical examinations before starting the cycling and then at periodic intervals during the cycling tests. Modules included examples of parallel gap and of ultrasonic welding, as well as soldering. The materials and fabrication processes are state of the art, suitable for forming large solar arrays of spacecraft quality. The modules survived this extensive cycling without detectable degradation in their ability to generate power under sunlight illumination.

  18. Damage Tolerance Assessment of Friction Pull Plug Welds in an Aluminum Alloy

    Science.gov (United States)

    McGill, Preston; Burkholder, Jonathan

    2012-01-01

    Friction stir welding is a solid state welding process used in the fabrication of cryogenic propellant tanks. Self-reacting friction stir welding is one variation of the friction stir weld process being developed for manufacturing tanks. Friction pull plug welding is used to seal the exit hole that remains in a circumferential self-reacting friction stir weld. A friction plug weld placed in a self-reacting friction stir weld results in a non-homogenous weld joint where the initial weld, plug weld, their respective heat affected zones and the base metal all interact. The welded joint is a composite plastically deformed material system with a complex residual stress field. In order to address damage tolerance concerns associated with friction plug welds in safety critical structures, such as propellant tanks, nondestructive inspection and proof testing may be required to screen hardware for mission critical defects. The efficacy of the nondestructive evaluation or the proof test is based on an assessment of the critical flaw size. Test data relating residual strength capability to flaw size in an aluminum alloy friction plug weld will be presented.

  19. Monolithic Fuel Fabrication Process Development

    Energy Technology Data Exchange (ETDEWEB)

    C. R. Clark; N. P. Hallinan; J. F. Jue; D. D. Keiser; J. M. Wight

    2006-05-01

    The pursuit of a high uranium density research reactor fuel plate has led to monolithic fuel, which possesses the greatest possible uranium density in the fuel region. Process developments in fabrication development include friction stir welding tool geometry and cooling improvements and a reduction in the length of time required to complete the transient liquid phase bonding process. Annealing effects on the microstructures of the U-10Mo foil and friction stir welded aluminum 6061 cladding are also examined.

  20. Pulsed Current Gas Metal Arc Welding under Different Shielding and Pulse Parameters; Part 2: Behaviour of Metal Transfer

    National Research Council Canada - National Science Library

    Ghosh, P. K; Dorn, Lutz; Devakumaran, K; Hofmann, F

    2009-01-01

    ...) of pulsed current gas metal arc welding (P-GMAW) using mild steel filler wire have been studied with respect to change in pulse parameters under different gas shieldings of Ar+2%CO2 and Ar+18%CO2...

  1. Fracture strength of different soldered and welded orthodontic joining configurations with and without filling material.

    Science.gov (United States)

    Bock, Jens Johannes; Bailly, Jacqueline; Gernhardt, Christian Ralf; Fuhrmann, Robert Andreas Werner

    2008-01-01

    The aim of this study was to compare the mechanical strength of different joints made by conventional brazing, TIG and laser welding with and without filling material. Five standardized joining configurations of orthodontic wire in spring hard quality were used: round, cross, 3 mm length, 9 mm length and 7 mm to orthodontic band. The joints were made by five different methods: brazing, tungsten inert gas (TIG) and laser welding with and without filling material. For the original orthodontic wire and for each kind of joint configuration or connecting method 10 specimens were carefully produced, totalizing 240. The fracture strengths were measured with a universal testing machine (Zwick 005). Data were analyzed by ANOVA (p=0.05) and Bonferroni post hoc test (p=0.05). In all cases, brazing joints were ruptured on a low level of fracture strength (186-407 N). Significant differences between brazing and TIG or laser welding (pfracture strength means were observed for laser welding with filling material and 3 mm joint length (998 N). Using filling materials, there was a clear tendency to higher mean values of fracture strength in TIG and laser welding. However, statistically significant differences were found only in the 9-mm long joints (pfracture strength of welded joints was positively influenced by the additional use of filling material. TIG welding was comparable to laser welding except for the impossibility of joining orthodontic wire with orthodontic band.

  2. Weld overlay cladding with iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Goodwin, G.M. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    The author has established a range of compositions for these alloys within which hot cracking resistance is very good, and within which cold cracking can be avoided in many instances by careful control of welding conditions, particularly preheat and postweld heat treatment. For example, crack-free butt welds have been produced for the first time in 12-mm thick wrought Fe{sub 3}Al plate. Cold cracking, however, still remains an issue in many cases. The author has developed a commercial source for composite weld filler metals spanning a wide range of achievable aluminum levels, and are pursuing the application of these filler metals in a variety of industrial environments. Welding techniques have been developed for both the gas tungsten arc and gas metal arc processes, and preliminary work has been done to utilize the wire arc process for coating of boiler tubes. Clad specimens have been prepared for environmental testing in-house, and a number of components have been modified and placed in service in operating kraft recovery boilers. In collaboration with a commercial producer of spiral weld overlay tubing, the author is attempting to utilize the new filler metals for this novel application.

  3. Welded solar cell interconnection

    Science.gov (United States)

    Stofel, E. J.; Browne, E. R.; Meese, R. A.; Vendura, G. J.

    1982-01-01

    The efficiency of the welding of solar-cell interconnects is compared with the efficiency of soldering such interconnects, and the cases in which welding may be superior are examined. Emphasis is placed on ultrasonic welding; attention is given to the solar-cell welding machine, the application of the welding process to different solar-cell configurations, producibility, and long-life performance of welded interconnects. Much of the present work has been directed toward providing increased confidence in the reliability of welding using conditions approximating those that would occur with large-scale array production. It is concluded that there is as yet insufficient data to determine which of three methods (soldering, parallel gap welding, and ultrasonic welding) provides the longest-duration solar panel life.

  4. Application of new GMAW welding methods used in prefabrication of P92 (X10CrWMoVNb9-2) pipe butt welds

    Energy Technology Data Exchange (ETDEWEB)

    Urzynicok, Michal [Boiler Elements Factory ' ZELKOT' , Koszecin (Poland); Kwiecinski, Krzysztof; Slania, Jacek [Instytut Spawalnictwa, Gliwice (Poland); Szubryt, Marian [TUEV Nord, Katowice (Poland)

    2010-07-01

    Welding of collector pipes, flat heads, dished ends and connector pipes performed with high temperature and creep-resistant steels most often has been performed using TIG process combined with MMA processes. Progress in MAG process and availability of high quality filler materials (solid wires) enables welding of the above connections also using this method. In order to prove its efficiency, this article presents the results of related tests. The range of tests was similar to that applied during the qualification of welding technology. The investigation also involved microscopic and fractographic examinations. The results reveal that welding with new methods such as GMAW is by no means inferior to a currently applied MMA method yet the time of the process is shorter by 50%. The article present the world's first known positive results in welding of P92 grade steel using GMAW welding method. (orig.)

  5. Soft magnetic wires

    Science.gov (United States)

    Vázquez, M.

    2001-06-01

    An overview of the present state of the art on the preparation techniques, outstanding magnetic properties and applications of soft magnetic micro and nanowires is presented. Rapid solidification techniques (in-rotating-water quenching and drawing methods) to fabricate amorphous microwires with diameter in the range from 100 down to 1 μm are first described. Electrodeposition is also employed to prepare composite microtubes (magnetic coatings) and to fill porous membranes (diameter of the order of 0.1 μm). Magnetic behaviours of interest are related to the different hysteresis loops of samples: square-shaped loops typical of bistable behaviour, and nearly non-hysteretic loop with well-defined transverse anisotropy field. The role played by magnetic dipolar interactions in the magnetic behaviour of arrays of micro and nanowires is described. A particular analysis is done on the giant magnetoimpedance (GMI) effect in the radio and microwave frequency ranges exhibited by ultrasoft microwires. Finally, a few examples of applications are introduced for magnetostrictive and non-magnetostrictive wires, they are: “magnetoelastic pens”, micromotors; DC current-sensors based on GMI, and sharpened amorphous wire tips in spin polarised scanning tunneling microscopy.

  6. Nano-storage wires.

    Science.gov (United States)

    Lee, Dong Jun; Kim, Eunji; Kim, Daesan; Park, Juhun; Hong, Seunghun

    2013-08-27

    We report the development of "nano-storage wires" (NSWs), which can store chemical species and release them at a desired moment via external electrical stimuli. Here, using the electrodeposition process through an anodized aluminum oxide template, we fabricated multisegmented nanowires composed of a polypyrrole segment containing adenosine triphosphate (ATP) molecules, a ferromagnetic nickel segment, and a conductive gold segment. Upon the application of a negative bias voltage, the NSWs released ATP molecules for the control of motor protein activities. Furthermore, NSWs can be printed onto various substrates including flexible or three-dimensional structured substrates by direct writing or magnetic manipulation strategies to build versatile chemical storage devices. Since our strategy provides a means to store and release chemical species in a controlled manner, it should open up various applications such as drug delivery systems and biochips for the controlled release of chemicals.

  7. Characterization of Nitinol Laser-Weld Joints by Nondestructive Testing

    Science.gov (United States)

    Wohlschlögel, Markus; Gläßel, Gunter; Sanchez, Daniela; Schüßler, Andreas; Dillenz, Alexander; Saal, David; Mayr, Peter

    2015-12-01

    Joining technology is an integral part of today's Nitinol medical device manufacturing. Besides crimping and riveting, laser welding is often applied to join components made from Nitinol to Nitinol, as well as Nitinol components to dissimilar materials. Other Nitinol joining techniques include adhesive bonding, soldering, and brazing. Typically, the performance of joints is assessed by destructive mechanical testing, on a process validation base. In this study, a nondestructive testing method—photothermal radiometry—is applied to characterize small Nitinol laser-weld joints used to connect two wire ends via a sleeve. Two different wire diameters are investigated. Effective joint connection cross sections are visualized using metallography techniques. Results of the nondestructive testing are correlated to data from destructive torsion testing, where the maximum torque at fracture is evaluated for the same joints and criteria for the differentiation of good and poor laser-welding quality by nondestructive testing are established.

  8. Development of wire drawing processes for refractory metal fibers

    Science.gov (United States)

    King, G. W.

    1972-01-01

    Fabrication schedules were developed for producing wire, 0.25 mm to 0.51 mm diameter, from the refractory metal alloys ASTAR-811C, B-88 and W-Hf-C. Tensile properties were evaluated at room temperature and up to 1204 C. Also, the stress rupture properties of the alloys at 1093 C were determined. W-Hf-C and B-88 were found to have the best mechanical properties on a strength to density basis. The fabrication schedules for producing wire from these two alloys were further improved with regards to the wire quality and material yield under the optimization of fabrication schedule.

  9. Friction Stir Welding and Processing

    Energy Technology Data Exchange (ETDEWEB)

    Hovanski, Yuri; Carsley, John; Clarke, Kester D.; Krajewski, Paul E.

    2015-05-01

    With nearly twenty years of international research and collaboration in friction stir welding (FSW) and processing industrial applications have spread into nearly every feasible market. Currently applications exist in aerospace, railway, automotive, personal computers, technology, marine, cutlery, construction, as well as several other markets. Implementation of FSW has demonstrated diverse opportunities ranging from enabling new materials to reducing the production costs of current welding technologies by enabling condensed packaging solutions for traditional fabrication and assembly. TMS has sponsored focused instruction and communication in this technology area for more than fifteen years, with leadership from the Shaping and Forming Committee, which organizes a biannual symposium each odd year at the annual meeting. A focused publication produced from each of these symposia now comprises eight volumes detailing the primary research and development activities in this area over the last two decades. The articles assembled herein focus on both recent developments and technology reviews of several key markets from international experts in this area.

  10. Handbook of Plastic Welding

    DEFF Research Database (Denmark)

    Islam, Aminul

    The purpose of this document is to summarize the information about the laser welding of plastic. Laser welding is a matured process nevertheless laser welding of micro dimensional plastic parts is still a big challenge. This report collects the latest information about the laser welding of plasti...... as a knowledge handbook for laser welding of plastic components. This document should provide the information for all aspects of plastic laser welding and help the design engineers to take all critical issues into consideration from the very beginning of the design phase....

  11. Case Study Regarding the Design of a Direct Current Electromagnet for the MIG Welding of Metallic Materials Part I: Description of the Welding Methods and Preliminary Calculus of the Electromagnet

    OpenAIRE

    2016-01-01

    The paper refers to the design of a direct current electromagnet, located on the head of a swan neck welding gun of a MIG welding equipment and used for magnetising the rotation space of two additional electric arches, in order to preheat the electrode wire and of the protective gas, partially turned into plasma jet. One describes the MIG welding method in which the electromagnet is used as well as its preliminary calculus.

  12. Case Study Regarding the Design of a Direct Current Electromagnet for the MIG Welding of Metallic Materials Part I: Description of the Welding Methods and Preliminary Calculus of the Electromagnet

    Directory of Open Access Journals (Sweden)

    Tudorel Ene

    2016-10-01

    Full Text Available The paper refers to the design of a direct current electromagnet, located on the head of a swan neck welding gun of a MIG welding equipment and used for magnetising the rotation space of two additional electric arches, in order to preheat the electrode wire and of the protective gas, partially turned into plasma jet. One describes the MIG welding method in which the electromagnet is used as well as its preliminary calculus.

  13. 30 CFR 75.1003 - Insulation of trolley wires, trolley feeder wires and bare signal wires; guarding of trolley...

    Science.gov (United States)

    2010-07-01

    ... wires and bare signal wires; guarding of trolley wires and trolley feeder wires. 75.1003 Section 75.1003... Insulation of trolley wires, trolley feeder wires and bare signal wires; guarding of trolley wires and trolley feeder wires. Trolley wires, trolley feeder wires, and bare signal wires shall be insulated...

  14. Fabrication of ciprofloxacin molecular imprinted polymer coating on a stainless steel wire as a selective solid-phase microextraction fiber for sensitive determination of fluoroquinolones in biological fluids and tablet formulation using HPLC-UV detection.

    Science.gov (United States)

    Mirzajani, Roya; Kardani, Fatemeh

    2016-04-15

    A molecularly imprinted polymer (MIP) fiber on stainless steel wire using ciprofloxacin template with a mild template removal condition was synthetized and evaluated for fiber solid phase microextraction (SPME) of fluoroquinolones (FQs) from biological fluids and pharmaceutical samples, followed by high performance liquid chromatography analysis with UV detection (HPLC-UV). The developed MIP fiber exhibited high selectivity for the analytes in complex matrices. The coating of the fibers were inspected using fourier transform infrared spectrophotometry, thermogaravimetric analysis, energy dispersive X-ray (EDX) spectroscopy as well as by scanning electron microscopy (SEM). The fiber shows high thermal stability (up to 300°C), good reproducibility and long lifetime. The composite coating did not swell in organic solvents nor did it strip off from the substrate. It was also highly stable and extremely adherent to the surface of the stainless steel fiber. The fabricated fiber exclusively exhibited excellent extraction efficiency and selectivity for some FQs. The effective parameters influencing the microextraction efficiency such as pH, extraction time, desorption condition, and stirring rate were investigated. Under optimized conditions, the limits of detection of the four FQs ranged from 0.023-0.033 μg L(-1) (S/N=5) and the calibration graphs were linear in the concentration range from 0.1-40 μg L(-1), the inter-day and intraday relative standard deviations (RSD) for various FQs at three different concentration level (n=5) using a single fiber were 1.1-4.4% and the fiber to fiber RSD% (n=5) was 4.3-6.7% at 5 μg L(-1) of each anlyetes. The method was successfully applied for quantification of FQs in real samples including serum, plasma and tablet formulation with the recoveries between 97 to 102%. Copyright © 2016 Elsevier B.V. All rights reserved.

  15. Influence of Heat Input on Martensite Formation and Impact Property of Ferritic-Austenitic Dissimilar Weld Metals

    Institute of Scientific and Technical Information of China (English)

    M. Mukherjee; T.K. Pal

    2012-01-01

    The effect of heat input on martensite formation and impact properties of gas metal arc welded modified ferritic stainless steel (409M) sheets (as received) with thickness of 4 mm was described in detail in this work. The welded joints were prepared under three heat input conditions, i.e. 0.4, 0.5 and 0.6 kJ/mm using two different austenitic filler wires (308L and 316L) and shielding gas composition of Ar + 5% CO2. The welded joints were evaluated by microstructure and charpy impact toughness. The dependence of weld metal microstructure on heat input and filler wires were determined by dilution calculation, Creq/Nieq ratio, stacking fault energy (SFE), optical microscopy (OM) and transmission electron microscopy (TEM). It was observed that the microstructure as well as impact property of weld metal was significantly affected by the heat input and filler wire. Weld metals prepared by high heat input exhibited higher amount of martensite laths and toughness compared with those prepared by medium and low heat inputs, which was true for both the filler wires. Furthermore, 308L weld metals in general provided higher amount of martensite laths and toughness than 316L weld metals.

  16. Grain fragmentation in ultrasonic-assisted TIG weld of pure aluminum.

    Science.gov (United States)

    Chen, Qihao; Lin, Sanbao; Yang, Chunli; Fan, Chenglei; Ge, Hongliang

    2017-11-01

    Under the action of acoustic waves during an ultrasonic-assisted tungsten inert gas (TIG) welding process, a grain of a TIG weld of aluminum alloy is refined by nucleation and grain fragmentation. Herein, effects of ultrasound on grain fragmentation in the TIG weld of aluminum alloy are investigated via systematic welding experiments of pure aluminum. First, experiments involving continuous and fixed-position welding are performed, which demonstrate that ultrasound can break the grain of the TIG weld of pure aluminum. The microstructural characteristics of an ultrasonic-assisted TIG weld fabricated by fixed-position welding are analyzed. The microstructure is found to transform from plane crystal, columnar crystal, and uniform equiaxed crystal into plane crystal, deformed columnar crystal, and nonuniform equiaxed crystal after application of ultrasound. Second, factors influencing ultrasonic grain fragmentation are investigated. The ultrasonic amplitude and welding current are found to have a considerable effect on grain fragmentation. The degree of fragmentation first increases and then decreases with an increase in ultrasonic amplitude, and it increases with an increase in welding current. Measurement results of the vibration of the weld pool show that the degree of grain fragmentation is related to the intensity of acoustic nonlinearity in the weld pool. The greater the intensity of acoustic nonlinearity, the greater is the degree of grain fragmentation. Finally, the mechanism of ultrasonic grain fragmentation in the TIG weld of pure aluminum is discussed. A finite element simulation is used to simulate the acoustic pressure and flow in the weld pool. The acoustic pressure in the weld pool exceeds the cavitation threshold, and cavitation bubbles are generated. The flow velocity in the weld pool does not change noticeably after application of ultrasound. It is concluded that the high-pressure conditions induced during the occurrence of cavitation, lead to grain

  17. Mechanical properties of thin films of laser-welded titanium and their associated welding defects.

    Science.gov (United States)

    Wu, Yulu; Xin, Haitao; Zhang, Chunbao; Tang, Zhongbin; Zhang, Zhiyuan; Wang, Weifeng

    2014-11-01

    The aim of this study was to evaluate the mechanical properties of thin films of laser-welded cast titanium using an interference strain/displacement gauge (ISDG) and to analyze factors that affect laser welding. Dog-bone-shaped small specimens of cast titanium were prepared by wire cutting after they were laser-welded. The specimens were divided into three groups according to the gap distance of the laser weld; the control was non-welded titanium. Small specimens without cast defects detected by X-ray screening were measured by a tensile test machine using ISDG, and stress-strain curves were drawn. Finally, the fracture texture was analyzed. The ultimate tensile strengths (UTSs) of specimens with a gap distance of 0.00, 0.25, and 0.50 mm were 492.16 ± 33.19, 488.09 ± 43.18, and 558.45 ± 10.80 MPa, respectively. There were no significant differences in UTS between the test groups and the control group (p > 0.05). However, the plastic deformation and the percent elongation increased as the gap distance increased. Incomplete penetration defects appeared in groups that had small gap distances, which may have affected the properties of the laser-welded titanium. However, the welding material was still pure titanium. These results suggest that an appropriate gap distance should be maintained to improve the application of dental laser welding.

  18. Research on welding joint microstructure and properties of fine-grained high strength steel for electric transmission tower%电铁塔用细晶高强钢焊接接头组织与性能研究

    Institute of Scientific and Technical Information of China (English)

    杜宝帅; 张忠文; 李新梅; 邹勇

    2011-01-01

    Ultra-fine grained Q420 steel manufactured by TMCP was welded by means of shielded metal arc welding and CO2 gas metal arc welding.Microstructure and mechanical properties of the welded joint were investigated, and impact toughness of hot rolled Q420 steel joint was also analyzed.Results show that using E5515 electrode and ER55-G welding wire,weld metal consists of ferrite and pearlite with little amount.The presence of acicular ferrite in the weld metal fabricated by ER55-G welding wire is attributed to the addition of Ti in it.Tensile test showed that the specimen fractured at the base metal, indicating the strength of the weld metal is higher than that of the base metal. Microhardness of the weld metal is higher than that of the base metal and soft phenomenon was not observed for the HAZ of the welded joint.In comparison to Q420 steel fabricated by hot rolling, welded joint of fine-grained steel shows high toughness and thus it is more suitable for being used for electric transmission tower that requires high impact toughness at low temperature.%采用焊条电孤焊、CO2气体保护焊焊接了控扎控冷制备输电铁塔用细晶Q420低合金高强钢.研究焊接接头显微组织和力学性能,并对比分析热轧制备Q420钢焊接接头的冲击韧性.研究结果表明,选择E5515焊条、ER55-G焊丝焊接所得细晶Q420高强钢焊接接头焊缝金属主要由铁素体和少量珠光体构成,ER55-G焊丝由于添加Ti元素获得了较多针状铁索体.拉伸试验结果表明,焊接接头断裂于母材位置,焊缝具有比母材更高的强度.焊缝金属的显微硬度高于母材,接头热影响区未出现软化现象.相比较热轧制备Q420高强钢,控扎控冷制备细晶Q420钢焊接接头冲击韧性更高,更加适宜于具有较高低温韧性要求的输电铁塔制造.

  19. Defocusing Techniques for Multi-pass Laser Welding of Austenitic Stainless Steel

    Science.gov (United States)

    Karhu, Miikka; Kujanpää, Veli

    This study introduces an experimental work carried out in multi-pass laser welding with cold filler wire and laser-arc hybrid welding of thick section austenitic stainless steel. As it has been demonstrated earlier, hybrid and cold wire welding with a keyhole-mode can offer very efficient way to produce multi-pass welds in narrow gap thick section joints. However, when multi-pass welding is applied to one pass per layer method without e.g. scanning or defocusing, the used groove width needs to be very narrow in order to ensure the proper melting of groove side walls and thus to avoid lack of fusion/cold-run defects. As a consequence of the narrow groove, particularly in thick section joints, the accessibility of an arc torch or a wire nozzle into the very bottom of a groove in root pass welding can be considerably restricted. In an alternative approach described in this paper, a power density of a laser beam spot was purposely dispersed by using a defocusing technique. In groove filling experiments, a power density of defocused laser beam was kept in the range, which led the welding process towards to conduction limited regime and thus enabled to achieve broader weld cross-sections. The object was to study the feasibility of defocusing as a way to fill and bridge wider groove geometries than what can be welded with focused keyhole-mode welding with filler addition. The paper covers the results of multi-pass welding of up to 60 mm thick joints with single side preparations.

  20. PDC IC WELD FAILURE EVALUATION AND RESOLUTION

    Energy Technology Data Exchange (ETDEWEB)

    Korinko, P.; Howard, S.; Maxwell, D.; Fiscus, J.

    2012-04-16

    During final preparations for start of the PDCF Inner Can (IC) qualification effort, welding was performed on an automated weld system known as the PICN. During the initial weld, using a pedigree canister and plug, a weld defect was observed. The defect resulted in a hole in the sidewall of the canister, and it was observed that the plug sidewall had not been consumed. This was a new type of failure not seen during development and production of legacy Bagless Transfer Cans (FB-Line/Hanford). Therefore, a team was assembled to determine the root cause and to determine if the process could be improved. After several brain storming sessions (MS and T, R and D Engineering, PDC Project), an evaluation matrix was established to direct this effort. The matrix identified numerous activities that could be taken and then prioritized those activities. This effort was limited by both time and resources (the number of canisters and plugs available for testing was limited). A discovery process was initiated to evaluate the Vendor's IC fabrication process relative to legacy processes. There were no significant findings, however, some information regarding forging/anneal processes could not be obtained. Evaluations were conducted to compare mechanical properties of the PDC canisters relative to the legacy canisters. Some differences were identified, but mechanical properties were determined to be consistent with legacy materials. A number of process changes were also evaluated. A heat treatment procedure was established that could reduce the magnetic characteristics to levels similar to the legacy materials. An in-situ arc annealing process was developed that resulted in improved weld characteristics for test articles. Also several tack welds configurations were addressed, it was found that increasing the number of tack welds (and changing the sequence) resulted in decreased can to plug gaps and a more stable weld for test articles. Incorporating all of the process

  1. Influence of Material Model on Prediction Accuracy of Welding Residual Stress in an Austenitic Stainless Steel Multi-pass Butt-Welded Joint

    Science.gov (United States)

    Deng, Dean; Zhang, Chaohua; Pu, Xiaowei; Liang, Wei

    2017-03-01

    Both experimental method and numerical simulation technology were employed to investigate welding residual stress distribution in a SUS304 steel multi-pass butt-welded joint in the current study. The main objective is to clarify the influence of strain hardening model and the yield strength of weld metal on prediction accuracy of welding residual stress. In the experiment, a SUS304 steel butt-welded joint with 17 passes was fabricated, and the welding residual stresses on both the upper and bottom surfaces of the middle cross section were measured. Meanwhile, based on ABAQUS Code, an advanced computational approach considering different plastic models as well as annealing effect was developed to simulate welding residual stress. In the simulations, the perfect plastic model, the isotropic strain hardening model, the kinematic strain hardening model and the mixed isotropic-kinematic strain hardening model were employed to calculate the welding residual stress distributions in the multi-pass butt-welded joint. In all plastic models with the consideration of strain hardening, the annealing effect was also taken into account. In addition, the influence of the yield strength of weld metal on the simulation result of residual stress was also investigated numerically. The conclusions drawn by this work will be helpful in predicting welding residual stresses of austenitic stainless steel welded structures used in nuclear power plants.

  2. 77 FR 50160 - Steel Wire Garment Hangers From Taiwan and Vietnam; Scheduling of the Final Phase of...

    Science.gov (United States)

    2012-08-20

    ... COMMISSION Steel Wire Garment Hangers From Taiwan and Vietnam; Scheduling of the Final Phase of... garment hangers and less- than-fair-value imports from Taiwan and Vietnam of steel wire garment hangers... merchandise as ``Steel wire garment hangers, fabricated from carbon steel wire, whether or not galvanized...

  3. Self-Reacting Friction Stir Welding for Aluminum Complex Curvature Applications

    Science.gov (United States)

    Brown, Randy J.; Martin, W.; Schneider, J.; Hartley, P. J.; Russell, Carolyn; Lawless, Kirby; Jones, Chip

    2003-01-01

    This viewgraph representation provides an overview of sucessful research conducted by Lockheed Martin and NASA to develop an advanced self-reacting friction stir technology for complex curvature aluminum alloys. The research included weld process development for 0.320 inch Al 2219, sucessful transfer from the 'lab' scale to the production scale tool and weld quality exceeding strenght goals. This process will enable development and implementation of large scale complex geometry hardware fabrication. Topics covered include: weld process development, weld process transfer, and intermediate hardware fabrication.

  4. Fabrication of High T

    Science.gov (United States)

    Apperley, Miles Hyam

    1992-01-01

    Metal-clad high-T_{rm c} superconductor wires have been fabricated by conventional hot extrusion and wire drawing techniques. The fabrication processes which were used influenced the microstructure which, in turn, governed the superconducting properties of metal-clad Y-Ba-Cu-O (YBCO) and Bi-Pb-Sr-Ca-Cu-O (BPSCCO) superconductors. The ability to form these materials into long thin wires and the electrical properties of the wires were assessed. Extruded metal-clad wire was fabricated by coextruding a Cu billet containing a Ag-clad superconductor core at 920^circC and 800 ^circC for YBCO and BPSCCO materials, respectively. The deformation behaviour of the composite billets was investigated by extruding through dies with semicone angle alpha = 30 ^circ and using a range of core diameters and reduction ratios. For combinations of initial core diameter and reduction ratio, domains of deformation behaviour were established including sound flow, nonuniform flow, core fracture and sleeve fracture. Hot extruded YBCO and BPSCCO superconductor had densities estimated to be between 95% and 98% of the theoretical values. The material contained transverse cracks except for a sample of YBCO which had an addition of 10 wt% Ag. The microstructure of the YBCO material consisted of YBa _2Cu_3O{_{7-x}}, while the BPSCCO material contained an intimate mixture of the high-T _{rm c} (Bi,Pb)_2 Sr_2Ca_2Cu _3O{_ {10-x}} (110 K) and low-T _{rm c} (Bi,Pb)_2 Sr_2Ca_1Cu _2O{_ {8-x}} (80 K) phases with Ca _2CuO_3 and Sr-Ca -Cu-O impurity particles. X-ray polefigure goniometry of extruded BPSCCO superconductor revealed that the material was relatively untextured. As-extruded YBCO and BPSCCO were semiconducting. Oxygen treated YBCO had a lower normal-state resistivity than the as-extruded material, and a superconducting transition above 77 K was not achieved. Heat treatment of extruded BPSCCO regenerated superconductivity above 77 K, with the transition behaviour dependent on the proportion of high

  5. Erosion resistance of Fe-C-Cr weld surfacing layers

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Fe-C-Cr weld surfacing layers with different compositions and microstructures can be obtained by submerged arc welding with welding wire of the low carbon steel and high alloy bonded flux. With the increase of Cr and C in the layers the microstructures are changed from hypoeutectoid steel, hypereutectoid steel to hypoeutectic iron and hypereutectic iron. When the weld surfacing layers belong to the alloyed cast irons the erosion resistance can be raised with the eutectic increase and the austenite decrease. Good erosion resistance can be obtained when the proportion of the primary carbides is within 10 %. The experimental results lay a foundation to make double-metal percussive plates by surfacing wear resistant layers on the substrates of the low carbon steels.

  6. An Electrostatic Model of Split-Gate Quantum Wires

    OpenAIRE

    Sun, Yinlong; Kirczenow, George; Sachrajda, Andrew. S.; Feng, Yan

    1995-01-01

    We present a theoretical model of split-gate quantum wires that are fabricated from GaAs-AlGaAs heterostructures. The model is built on the physical properties of donors and of semiconductor surfaces, and considerations of equilibrium in such systems. Based on the features of this model, we have studied different ionization regimes of quantum wires, provided a method to evaluate the shallow donor density, and calculated the depletion and pinchoff voltages of quantum wires both before and afte...

  7. Optimization of Friction Welding Process Parameters for Joining Carbon Steel and Stainless Steel%Optimization of Friction Welding Process Parameters for Joining Carbon Steel and Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    R Paventhan; P R Lakshminarayanan; V Balasubramanian

    2012-01-01

    Friction weIding is a solid state joining process used extensively currently owing to its advantages such as low heat input, high production efficiency, ease of manufacture, and environment friendliness. Materials difficult to be welded by fusion welding processes can be successfully welded by friction welding. An attempt was made to develop an empirical relationship to predict the tensile strength of friction welded AISI 1040 grade medium carbon steel and AISI 304 austenitic stainless steel, incorporating the process parameters such as friction pressure, forging pressure, friction time and forging time, which have great influence on strength of the joints. Response surface methodology was applied to optimize the friction welding process parameters to attain maximum tensile strength of the joint. The maximum tensile strength of 543 MPa could be obtained for the joints fabricated under the welding conditions of friction pressure of 90 MPa, forging pressure of 90 MPa, friction time of 6 s and forging time of 6 s.

  8. Comparing Laser Welding Technologies with Friction Stir Welding for Production of Aluminum Tailor-Welded Blanks

    Energy Technology Data Exchange (ETDEWEB)

    Hovanski, Yuri; Carsley, John; Carlson, Blair; Hartfield-Wunsch, Susan; Pilli, Siva Prasad

    2014-01-15

    A comparison of welding techniques was performed to determine the most effective method for producing aluminum tailor-welded blanks for high volume automotive applications. Aluminum sheet was joined with an emphasis on post weld formability, surface quality and weld speed. Comparative results from several laser based welding techniques along with friction stir welding are presented. The results of this study demonstrate a quantitative comparison of weld methodologies in preparing tailor-welded aluminum stampings for high volume production in the automotive industry. Evaluation of nearly a dozen welding variations ultimately led to down selecting a single process based on post-weld quality and performance.

  9. Variable polarity arc welding

    Science.gov (United States)

    Bayless, E. O., Jr.

    1991-01-01

    Technological advances generate within themselves dissatisfactions that lead to further advances in a process. A series of advances in welding technology which culminated in the Variable Polarity Plasma Arc (VPPA) Welding Process and an advance instituted to overcome the latest dissatisfactions with the process: automated VPPA welding are described briefly.

  10. Welding Course Curriculum.

    Science.gov (United States)

    Genits, Joseph C.

    This guide is intended for use in helping students gain a fundamental background on the major aspects of the welding trade. The course emphasis is on mastery of the manipulative skills necessary to develop successful welding techniques and on acquisition of an understanding of the specialized tools and equipment used in welding. The first part…

  11. Instructional Guidelines. Welding.

    Science.gov (United States)

    Fordyce, H. L.; Doshier, Dale

    Using the standards of the American Welding Society and the American Society of Mechanical Engineers, this welding instructional guidelines manual presents a course of study in accordance with the current practices in industry. Intended for use in welding programs now practiced within the Federal Prison System, the phases of the program are…

  12. Laser-multi-pass-narrow-gap-welding of Hot Crack Sensitive Thick Aluminum Plates

    Science.gov (United States)

    Dittrich, D.; Schedewy, R.; Brenner, B.; Standfuß, J.

    Although the current process limitations for laser beam welding of thick aluminum plates (>10 mm) have been overcome by high brilliant multi-kilowatt laser, there are still difficulties resulting from the material physical properties, e.g. the high heat conductivity, the large heat capacity and the high thermal expansion coefficient of aluminum. Especially for very deep weld seams, insufficient dilution of filler wire material in the root of the weld seam and the danger of hot cracks increases. With a new welding technology, the Laser-Multi-Pass-Narrow-Gap-Welding, a innovative approach has been developed to weld thick aluminum plates with highest beam quality lasers and remarkably reduced laser power.

  13. Control of Structure in Conventional Friction Stir Welds through a Kinematic Theory of Metal Flow

    Science.gov (United States)

    Rubisoff, H.A.; Schneider, J.A.; Nunes, A.C.

    2009-01-01

    In friction stir welding (FSW), a rotating pin is translated along a weld seam so as to stir the sides of the seam together. Metal is prevented from flowing up the pin, which would result in plowing/cutting instead of welding, by a shoulder on the pin. In conventional FSW, the weld metal rests on an "anvil", which supports the heavy "plunge" load on the tool. In this study, both embedded tungsten wires along and copper plating on the faying surfaces were used to trace the flow of AA2219 weld metal around the C-FSW tool. The effect of tool rotational speed, travel speed, plunge load, and pin thread pitch on the resulting weld metal flow was evaluated. Plan, longitudinal, and transverse section x-ray radiographs were examined to trace the metal flow paths. The results are interpreted in terms of a kinematic theory of metal flow in FSW.

  14. Influence of the Tool Shoulder Contact Conditions on the Material Flow During Friction Stir Welding

    Science.gov (United States)

    Doude, Haley R.; Schneider, Judy A.; Nunes, Arthur C.

    2014-09-01

    Friction stir welding (FSWing) is a solid-state joining process of special interest in joining alloys that are traditionally difficult to fusion weld. In order to optimize the process, various numeric modeling approaches have been pursued. Of importance to furthering modeling efforts is a better understanding of the contact conditions between the workpiece and the weld tool. Both theoretical and experimental studies indicate the contact conditions between the workpiece and weld tool are unknown, possibly varying during the FSW process. To provide insight into the contact conditions, this study characterizes the material flow in the FSW nugget by embedding a lead (Pb) wire that melted at the FSWing temperature of aluminum alloy 2195. The Pb trace provided evidence of changes in material flow characteristics which were attributed to changes in the contact conditions between the weld tool and workpiece, as driven by temperature, as the tool travels the length of a weld seam.

  15. Anisotropy of magnetic susceptibility in welded tuffs: application to a welded-tuff dyke in the tertiary Trans-Pecos Texas volcanic province, USA

    Science.gov (United States)

    Wolff, John A.; Ellwood, Brooks B.; Sachs, Scott D.

    1989-06-01

    Consideration of published anisotropy of magnetic susceptibility (AMS) studies on welded ignimbrites suggests that AMS fabrics are controlled by groundmass microlites distributed within the existing tuff fabric, the sum result of directional fabrics imposed by primary flow lineation, welding, and (if relevant) rheomorphism. AMS is a more sensitive indicator of fabric elements within welded tuffs than conventional methods, and usually yields primary flow azimuth estimates. Detailed study of a single densely welded tuff sample demonstrates that the overall AMS fabric is insensitive to the relative abundances of fiamme, matrix and lithics within individual drilled cores. AMS determinations on a welded-tuff dyke occurring in a choked vent in the Trans-Pecos Texas volcanic field reveals a consistent fabric with a prolate element imbricated with respect to one wall of the dyke, while total magnetic susceptibility and density exhibit axially symmetric variations across the dyke width. The dyke is interpreted to have formed as a result of agglutination of the erupting mixture on a portion of the conduit wall as it failed and slid into the conduit, followed by residual squeezing between the failed block and in situ wallrock. Irrespective of the precise mechanism, widespread occurrence of both welded-tuff dykes and point-welded, aggregate pumices in pyroclastic deposits may imply that lining of conduit walls by agglutionation during explosive volcanic eruptions is a common process.

  16. Microstructure and corrosion behaviour of gas tungsten arc welds of maraging steel

    Institute of Scientific and Technical Information of China (English)

    G. MADHUSUDHAN REDDY; K. SRINIVASA RAO

    2015-01-01

    Superior properties of maraging steels make them suitable for the fabrication of components used for military applications like missile covering, rocket motor casing and ship hulls. Welding is the main process for fabrication of these components, while the maraging steels can be fusion welded using gas tungsten arc welding (GTAW) process. All these fabricated components require longer storage life and a major problem in welds is susceptible to stress corrosion cracking (SCC). The present study is aimed at studying the SCC behaviour of MDN 250 (18%Ni) steel and its welds with respect to microstructural changes. In the present study, 5.2 mm thick sheets made of MDN 250 steel in the solution annealed condition was welded using GTAW process. Post-weld heat treatments of direct ageing (480 ?C for 3 h), solutionizing (815 ?C for 1 h) followed by ageing and homogenizing (1150 ?C for 1 h) followed by ageing were carried out. A mixture of martensite and austenite was observed in the microstructure of the fusion zone of solutionized and direct aged welds and only martensite in as-welded condition. Homogenization and ageing treatment have eliminated reverted austenite and elemental segregation. Homogenized welds also exhibited a marginal improvement in the corrosion resistance compared to those in the as-welded, solutionized and aged condition. Constant load SCC test data clearly revealed that the failure time of homogenized weld is much longer compared to other post weld treatments, and the homogenization treatment is recommended to improve the SCC life of GTA welds of MDN 250 Maraging steel.

  17. Microstructure and corrosion behaviour of gas tungsten arc welds of maraging steel

    Directory of Open Access Journals (Sweden)

    G. Madhusudhan Reddy

    2015-03-01

    Full Text Available Superior properties of maraging steels make them suitable for the fabrication of components used for military applications like missile covering, rocket motor casing and ship hulls. Welding is the main process for fabrication of these components, while the maraging steels can be fusion welded using gas tungsten arc welding (GTAW process. All these fabricated components require longer storage life and a major problem in welds is susceptible to stress corrosion cracking (SCC. The present study is aimed at studying the SCC behaviour of MDN 250 (18% Ni steel and its welds with respect to microstructural changes. In the present study, 5.2 mm thick sheets made of MDN 250 steel in the solution annealed condition was welded using GTAW process. Post-weld heat treatments of direct ageing (480 °C for 3 h, solutionizing (815 °C for 1 h followed by ageing and homogenizing (1150 °C for 1 h followed by ageing were carried out. A mixture of martensite and austenite was observed in the microstructure of the fusion zone of solutionized and direct aged welds and only martensite in as-welded condition. Homogenization and ageing treatment have eliminated reverted austenite and elemental segregation. Homogenized welds also exhibited a marginal improvement in the corrosion resistance compared to those in the as-welded, solutionized and aged condition. Constant load SCC test data clearly revealed that the failure time of homogenized weld is much longer compared to other post weld treatments, and the homogenization treatment is recommended to improve the SCC life of GTA welds of MDN 250 Maraging steel.

  18. HIGH FREQUENCY INDUCTION WELDING OF HIGH SILICON STEEL TUBES

    Directory of Open Access Journals (Sweden)

    Ricardo Miranda Alé

    2012-06-01

    Full Text Available High-Si steel is a low cost alternative for the fabrication of tubular structures resistant to atmospheric corrosion. However, the literature has often pointed out that steels presenting a higher Si content and/or a lower Mn/Si ratio have higher susceptibility to defects at the weld bond line during HFIW (High Frequency Induction Welding process, which has been widely used for manufacturing small diameter tubes. In this study the effect of the HFIW conditions on the quality of steel tubes with high-Si content and low Mn/Si ratio is investigated. The quality of welded tubes was determined by flare test and the defects in the bond line were identified by SEM. It has been found that higher welding speeds, V-convergence angles and power input should be applied in welding of high-Si steel, when compared to similar strength C-Mn steel.

  19. Pin Tool Geometry Effects in Friction Stir Welding

    Science.gov (United States)

    Querin, J. A.; Rubisoff, H. A.; Schneider, J. A.

    2009-01-01

    In friction stir welding (FSW) there is significant evidence that material can take one of two different flow paths when being displaced from its original position in front of the pin tool to its final position in the wake of the weld. The geometry of the pin tool, along with the process parameters, plays an important role in dictating the path that the material takes. Each flow path will impart a different thermomechanical history on the material, consequently altering the material microstructure and subsequent weld properties. The intention of this research is to isolate the effect that different pin tool attributes have on the flow paths imparted on the FSWed material. Based on published weld tool geometries, a variety of weld tools were fabricated and used to join AA2219. Results from the tensile properties and microstructural characterization will be presented.

  20. Fabrication of elliptical SRF cavities

    Science.gov (United States)

    Singer, W.

    2017-03-01

    The technological and metallurgical requirements of material for high-gradient superconducting cavities are described. High-purity niobium, as the preferred metal for the fabrication of superconducting accelerating cavities, should meet exact specifications. The content of interstitial impurities such as oxygen, nitrogen, and carbon must be below 10 μg g-1. The hydrogen content should be kept below 2 μg g-1 to prevent degradation of the quality factor (Q-value) under certain cool-down conditions. The material should be free of flaws (foreign material inclusions or cracks and laminations) that can initiate a thermal breakdown. Traditional and alternative cavity mechanical fabrication methods are reviewed. Conventionally, niobium cavities are fabricated from sheet niobium by the formation of half-cells by deep drawing, followed by trim machining and electron beam welding. The welding of half-cells is a delicate procedure, requiring intermediate cleaning steps and a careful choice of weld parameters to achieve full penetration of the joints. A challenge for a welded construction is the tight mechanical and electrical tolerances. These can be maintained by a combination of mechanical and radio-frequency measurements on half-cells and by careful tracking of weld shrinkage. The main aspects of quality assurance and quality management are mentioned. The experiences of 800 cavities produced for the European XFEL are presented. Another cavity fabrication approach is slicing discs from the ingot and producing cavities by deep drawing and electron beam welding. Accelerating gradients at the level of 35-45 MV m-1 can be achieved by applying electrochemical polishing treatment. The single-crystal option (grain boundary free) is discussed. It seems that in this case, high performance can be achieved by a simplified treatment procedure. Fabrication of the elliptical resonators from a seamless pipe as an alternative is briefly described. This technology has yielded good