Sample records for weld seam tracking

  1. Width Criterion For Weld-Seam-Tracking Data (United States)

    Lincir, Mark R.


    Image-processing algorithm in "through-torch-vision" (T3V) system developed to guide gas/tungsten arc welding robot along weld seam modified, according to proposal, reducing incidence of inaccurate tracking of weld seam. Developmental system intended to provide closed-loop control of motion of welding robot along weld seam on basis of lines in T3V image identified by use of image-processing algorithm and assumed to coincide with edges of weld seam. Use of width criterion prevents tracking of many false pairs of lines, with consequent decrease in incidence of inaccurate tracking and increase in confidence in weld-tracking capability of robotic welding system.

  2. Real-time seam tracking for robotic laser welding using trajectory-based control

    NARCIS (Netherlands)

    de Graaf, M.W.; Aarts, Ronald G.K.M.; Jonker, Jan B.; Meijer, J.


    In this paper a real-time seam tracking algorithm is proposed that can cope with the accuracy demands of robotic laser welding. A trajectory-based control architecture is presented, which had to be developed for this seam tracking algorithm. Cartesian locations (position and orientation) are added

  3. Seam tracking for laser welding with an industrial robot

    NARCIS (Netherlands)

    Römer, Gerardus Richardus, Bernardus, Engelina; van Amerongen, J.; Jonker, Jan B.; Jonker, J.B.; Regtien, Paulus P.L.; Regtien, P.


    Because of their construction and flexibility, industrial robots are suitable to be used, with a laser source and an optical fiber, for laser welding of 3D products. However, the positioning accuracy of robots are insufficient for laser welding. Also the product and clamping tolerances are too wide

  4. Using active contour models for feature extraction in camera-based seam tracking of arc welding

    DEFF Research Database (Denmark)

    Liu, Jinchao; Fan, Zhun; Olsen, Søren


    . It is highly desirable to extract groove features closer to the arc and thus facilitate for a nearly-closed-loop control situation. On the other hand, for performing seam tracking and nearly-closed-loop control it is not necessary to obtain very detailed information about the molten pool area as long as some...

  5. Performance of mesh seam welds in tailor welded blanks; Terado blank yo mash seam yosetsubu no tokusei

    Energy Technology Data Exchange (ETDEWEB)

    Uchihara, M.; Takahashi, M.; Kurita, M.; Hirose, Y.; Fukui, K. [Sumitomo Metal Industries, Ltd., Osaka (Japan)


    Formability, fatigue properties and corrosion behavior of mash seam welded steel sheets were investigated and the results were compared with laser weld. The stretch formability of mash seam weld and laser weld were same level. Mash seam weld however, showed slightly smaller formability in hole expansion test. The fatigue strength of mash seam welds was lower than that of laser welds in case of differential thickness joints. Corrosion was apt to initiate at weld in both mash seam and laser weld with E-coat. The corrosion resistance of welds was improved by using zinc coated steel. 3 refs., 14 figs., 2 tabs.

  6. A novel weld seam detection method for space weld seam of narrow butt joint in laser welding (United States)

    Shao, Wen Jun; Huang, Yu; Zhang, Yong


    Structured light measurement is widely used for weld seam detection owing to its high measurement precision and robust. However, there is nearly no geometrical deformation of the stripe projected onto weld face, whose seam width is less than 0.1 mm and without misalignment. So, it's very difficult to ensure an exact retrieval of the seam feature. This issue is raised as laser welding for butt joint of thin metal plate is widely applied. Moreover, measurement for the seam width, seam center and the normal vector of the weld face at the same time during welding process is of great importance to the welding quality but rarely reported. Consequently, a seam measurement method based on vision sensor for space weld seam of narrow butt joint is proposed in this article. Three laser stripes with different wave length are project on the weldment, in which two red laser stripes are designed and used to measure the three dimensional profile of the weld face by the principle of optical triangulation, and the third green laser stripe is used as light source to measure the edge and the centerline of the seam by the principle of passive vision sensor. The corresponding image process algorithm is proposed to extract the centerline of the red laser stripes as well as the seam feature. All these three laser stripes are captured and processed in a single image so that the three dimensional position of the space weld seam can be obtained simultaneously. Finally, the result of experiment reveals that the proposed method can meet the precision demand of space narrow butt joint.

  7. An integrated approach for predictive control of extrusion weld seams: experimental support

    NARCIS (Netherlands)

    Bakker, A.J. den; Werkhoven, R.J.; Sillekens, W.H.; Katgerman, L.


    In hollow aluminium extrusions, longitudinal weld-seams are formed through a solid-state bonding process at elevated temperatures and under conditions of interfacial pressure and plastic deformation. For structurally loaded components, sound weld seams are imperative. In our research, a weld seam

  8. Surface cracking in resistance seam welding of coated steels

    Energy Technology Data Exchange (ETDEWEB)

    Adonyi, Y.; Kimchi, M.


    In this experimental work, the focus was on the understanding the electrode-wheel/coated steel surface phenomena by building operational lobes and by correlating the weld quality with static-and dynamic-contact-resistance variation during welding. Conventional AC, DC, and electrode-wire resistance-seam weldability of printed zinc-coated and hot-dipped tin-coated steel was performed in this work, as compared with traditional lead-tin (terne) coating used as reference material. Variables included steel substrate type, welding equipment type, electrode-wheel cleaning practice, and electrode-wire geometry. Optic and electron microscopy were used for the evaluation of specimens extracted from longitudinal cross-sections of representative welds. The size and morphology of surface cracks was characterized and correlated with variations in the above-mentioned parameters. It was found that the tin-coated (unpainted) steel sheet had a superior all-together performance to the zinc-coated steel and terne-coated steel, both in terms of wider weldability lobes and lesser surface cracking. The extent of surface cracking was greatly reduced by using the electrode-wire seam welding process using a longitudinally grooved wire profile, which also widened the corresponding weldability lobes. It was also found that the extent of cracking depended on the electrode knurl geometry, substrate type, and the presence of conductive paint applied on top of the metallic coating. An attempt was made to characterize the specific mechanisms governing the LME phenomenon for the lead-, zinc and tin-based coating systems and to assess the potential for crack propagation in the welds. The dynamic contact resistance was found to be a good measure of the welding process stability and an indicator of defect formation. It was found that the ratio between the static and dynamic contact resistances of the tin-coated sheet was considerably lower than similar ratios for bare and zinc-coated sheet.

  9. Drag resistance measurements for newly applied antifouling coatings and welding seams on ship hull surface

    DEFF Research Database (Denmark)

    Wang, Xueting; Olsen, S. M.; Andres, E.

    in their newly applied conditions. The effects of water absorption of newly applied antifouling coatings on frictional resistance were measured. A flexible rotor with artificial welding seams on its periphery has been designed and constructed to estimate the influence of welding seams on drag resistance. Both......Drag resistances of newly applied antifouling coatings and welding seams on ship hull surface have been investigated using a pilot-scale rotary setup. Both conventional biocide-based antifouling (AF) coatings and silicone-based fouling release (FR) coatings have been studied and compared...... the density of welding seams (number per 5 m ship side) and the height of welding seams had a significant effect on drag resistance....

  10. Microscopic analysis of the morphology of seams in friction stir welded polypropylene

    Directory of Open Access Journals (Sweden)

    Z. Kiss


    Full Text Available Supermolecular structure of welded seams prepared by friction stir welding (FSW of polypropylene sheets has been studied by optical and electron microscopy. It has been shown that in the central parts of the seam spherulitic structures similar to that of the base material are formed, while at the borderline of the seam, a complex supermolecular structure could be identified. Lower welding rotation speed resulted in a border transition zone of more complex feature than the higher rotation speed during FSW. This was accompanied by reduced joint efficiency.

  11. Seam gap bridging of laser based processes for the welding of aluminium sheets for industrial applications

    NARCIS (Netherlands)

    Aalderink, B.J.; Aalderink, Benno; Pathiraj, B.; Aarts, Ronald G.K.M.


    Laser welding has a large potential for the production of tailor welded blanks in the automotive industry, due to the low heat input and deep penetration. However, due to the small laser spot and melt pool, laser-based welding processes in general have a low tolerance for seam gaps. In this paper,

  12. Laser Ablation Cleaning of Self-Reacting Friction Stir Weld Seam Surfaces: A Preliminary Evaluation (United States)

    Nunes, A. C., Jr.; Russell, C. K.; Brooke, S. A.; Parry, Q.; Lowrey, N. M.


    Anodized aluminum panels were cleaned by three lasers at three separate sites with a view to determining whether more economical laser cleaning might supplant current manual cleaning methods for preparation of surfaces to be welded by the self-reacting friction stir process. Uncleaned panels yielded welds exhibiting residual oxide defect (ROD) and failing at very low stresses along the trace of the weld seam. Manually cleaned panels yielded welds without ROD; these welds failed at nominal stress levels along an angled fracture surface not following the weld seam trace. Laser cleaned panels yielded welds failing at intermediate stress levels. The inadequacy of the laser cleaning processes leaves questions: Was the anodized aluminum test too stringent to represent actual cleaning requirements? Were the wrong laser cleaning techniques/parameters used for the study? Is the laser cleaning mechanism inadequate for effective preweld surface cleaning?

  13. Analysis on Development of Transverse - Sectioned Weld Zone using FEM Verified with Multipulsed Resistance Seam Welding

    Directory of Open Access Journals (Sweden)

    N Muhammad


    Full Text Available This paper details an investigation, through an experimental study, of the development of weld nuggets and a heat-affected zone (HAZ in resistance seam welding(RSEW using a numerical simulation approach. SYSWELD software for the simulation of heat treatment, welding, and welding assembly was utilized for the simulation process. The integrated Spot Weld Advisor (SWA in SYSWELD was applied to simulate the RSEW model using a two-dimensional axis-symmetric FE model with customized electrode meshing. The thermal-mechanical-electrical characteristic and contact condition were taken into account throughout this study. The developed model comprised a transverse cross section for welding two layers of low carbon steel with a thickness of 1 mm. For the experimental verification, three-pulsed RSEW with two different current stages was carried out. It was discovered that this program code, Spotweld Advisor, when used with the meshing method, was capable of offering results that were in agreement with physical experiments.

  14. Sample preparation method for glass welding by ultrashort laser pulses yields higher seam strength. (United States)

    Cvecek, K; Miyamoto, I; Strauss, J; Wolf, M; Frick, T; Schmidt, M


    Glass welding by ultrashort laser pulses allows joining without the need of an absorber or a preheating and postheating process. However, cracks generated during the welding process substantially impair the joining strength of the welding seams. In this paper a sample preparation method is described that prevents the formation of cracks. The measured joining strength of samples prepared by this method is substantially higher than previously reported values.

  15. Analysis of the bonding strength and microstructure of AA6082 extrusion weld seams formed during physical simulation

    NARCIS (Netherlands)

    Bai, Sheng Wen; Fang, Gang; Zhou, J.


    The research was aimed to determine the effects of extrusion process condition on the weld seam quality of the aluminum alloy AA6082 by using a novel physical simulation method. A weld seam between two bars was formed under hydrostatic pressure in a specially designed die setup to simulate the

  16. Physical simulation method for the investigation of weld seam formation during the extrusion of aluminum alloys

    NARCIS (Netherlands)

    Fang, G; Zhou, J.


    Extrusion through the porthole die is a predominant forming process used in the production of hollow aluminum alloy profiles across the aluminum extrusion industry. Longitudinal weld seams formed during the process may negatively influence the quality of extruded profiles. It is therefore of

  17. Significance of the Resonance Condition for Controlling the Seam Position in Laser-assisted TIG Welding (United States)

    Emde, B.; Huse, M.; Hermsdorf, J.; Kaierle, S.; Wesling, V.; Overmeyer, L.; Kozakov, R.; Uhrlandt, D.

    As an energy-preserving variant of laser hybrid welding, laser-assisted arc welding uses laser powers of less than 1 kW. Recent studies have shown that the electrical conductivity of a TIG welding arc changes within the arc in case of a resonant interaction between laser radiation and argon atoms. This paper presents investigations on how to control the position of the arc root on the workpiece by means of the resonant interaction. Furthermore, the influence on the welding result is demonstrated. The welding tests were carried out on a cooled copper plate and steel samples with resonant and non-resonant laser radiation. Moreover, an analysis of the weld seam is presented.

  18. Sensor integration for robotic laser welding processes

    NARCIS (Netherlands)

    Iakovou, D.; Aarts, Ronald G.K.M.; Meijer, J.; Ostendorf, A; Hoult, A.; Lu, Y.


    The use of robotic laser welding is increasing among industrial applications, because of its ability to weld objects in three dimensions. Robotic laser welding involves three sub-processes: seam detection and tracking, welding process control, and weld seam inspection. Usually, for each sub-process,

  19. Laser ultrasound: a flexible tool for the inspection of complex CFK components and welded seams (United States)

    von Kopylow, Christoph; Focke, Oliver; Kalms, Michael


    Modern production processes use more and more components made of new materials like carbon fiber reinforced plastics (CFRP). These components have different sizes, functionalities, high assembly complexity and high security requirements. In addition optimized joining processes, especially during welding are implemented in manufacturing processes. The increasing requirements during the manufacturing of complex products like cars and aircrafts demand new solutions for the quality assurance. The main focus is to find a measurement strategy that is cost effective, flexible and adaptive. The extension of the conventional ultrasound technique for non destructive testing with the laser ultrasound method brings new possibilities into the production processes for example for the inspection of small complex CFRP-parts like clips and the online observation during seam welding. In this paper we describe the principle of laser ultrasound, especially the adaptation of a laser ultrasound system to the requirements of non destructive testing of CFRP-components. An important point is the generation of the ultrasound wave in the surface of the component under investigation. We will show experimental results of different components with complex shape and different defects under the surface. In addition we will present our results for the detection of defects in metals. Because the online inspection of welded seams is of high interest experiments for the investigation of welded seams are demonstrated.

  20. Energy losses estimation during pulsed-laser seam welding

    Czech Academy of Sciences Publication Activity Database

    Šebestová, Hana; Havelková, M.; Chmelíčková, H.


    Roč. 45, č. 3 (2014), s. 1116-1121 ISSN 1073-5615 R&D Projects: GA MŠk(CZ) LG13007 Institutional support: RVO:68378271 Keywords : laser welding * pulsed-laser * Nd:YAG laser Subject RIV: JP - Industrial Processing Impact factor: 1.461, year: 2014

  1. Mechanism of selective corrosion in electrical resistance seam welded carbon steel pipe

    Energy Technology Data Exchange (ETDEWEB)

    Lopez Fajardo, Pedro; Godinez Salcedo, Jesus; Gonzalez Velasquez, Jorge L. [Instituto Politecnico Nacional, Mexico D.F., (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas. Dept. de Ingenieria Metalurgica


    In this investigation the studies of the mechanism of selective corrosion in electrical resistance welded (ERW) carbon steel pipe was started. Metallographic characterizations and evaluations for inclusions were performed. The susceptibility of ERW pipe to selective corrosion in sea water (NACE 1D182, with O{sub 2} or CO{sub 2} + H{sub 2}S) was studied by the stepped potential Potentiostatic electrochemical test method in samples of 1 cm{sup 3} (ASTM G5) internal surface of the pipe (metal base-weld). The tests were looking for means for predicting the susceptibility of ERW pipe to selective corrosion, prior to placing the pipeline in service. Manganese sulfide inclusions are observed deformed by the welding process and they are close to the weld centerline. A slight decarburization at the weld line is observed, and a distinct out bent fiber pattern remains despite the post-weld seam annealing. The microstructure of the weld region consists of primarily polygonal ferrite grains mixed with small islands of pearlite. It is possible to observe the differences of sizes of grain of the present phases in the different zones. Finally, scanning electron microscopic observation revealed that the corrosion initiates with the dissolution of MnS inclusions and with small crack between the base metal and ZAC. (author)

  2. Fracture mechanics characterisation of the WWER-440 reactor pressure vessel beltline welding seam of Greifswald unit 8

    Energy Technology Data Exchange (ETDEWEB)

    Viehrig, Hans-Werner; Schuhknecht, Jan [Forschungszentrum Dresden-Rossendorf (Germany)


    WWER-440 second generation (V-213) reactor pressure vessels (RPV) were produced by IZHORA in Russia and by SKODA in the former Czechoslovakia. The surveillance Charpy-V and fracture mechanics SE(B) specimens of both producers have different orientations. The main difference is the crack extension direction which is through the RPV thickness and circumferential for ISHORA and SKODA RPV, respectively. In particular for the investigation of weld metal from multilayer submerged welding seams the crack extension direction is of importance. Depending on the crack extension direction in the specimen there are different welding beads or a uniform structure along the crack front. The specimen orientation becomes more important when the fracture toughness of the weld metal is directly determined on surveillance specimens according to the Master Curve (MC) approach as standardised in the ASTM Standard Test Method E1921. This approach was applied on weld metal of the RPV beltline welding seam of Greifswald Unit 8 RPV. Charpy size SE(B) specimens from 13 locations equally spaced over the thickness of the welding seam were tested. The specimens are in TL and TS orientation. The fracture toughness values measured on the SE(B) specimens with both orientations follow the course of the MC. Nearly all values lie within the fracture toughness curves for 5% and 95% fracture probability. There is a strong variation of the reference temperature T{sub 0} though the thickness of the welding seam, which can be explained with structural differences. The scatter is more pronounced for the TS SE(B) specimens. It can be shown that specimens with TS and TL orientation in the welding seam have a differentiating and integrating behaviour, respectively. The statistical assumptions behind the MC approach are valid for both specimen orientations even if the structure is not uniform along the crack front. By comparison crack extension, JR, curves measured on SE(B) specimens with TL and TS orientation

  3. Automatic joint tracking for CNC-programmed electron beam welding

    Energy Technology Data Exchange (ETDEWEB)

    Carroll, M.J.; Powers, D.E.


    In an effort to provide a means for actively maintaining precise alignment during an entire welding procedure, various types of contact and non-contact joint sensing and tracking methods have been investigated over the years. A stylus riding in the groove or a cam follower running along a machined reference surface that parallels the groove, coupled to a transducer for producing a signal indicative of seam path runout, is one method that has been investigated. Another is the employment of light-sensitive devices, used in both a comparative and a discerning fashion to produce a signal indicative of beam-to-joint alignment. Also, electronic detectors that monitor the magnitude of either electron or x-ray emission coming back from a workpiece and produce a signal indicative of beam-to-joint alignment deviations have been investigated. Of the various methods tried, the one which has proved to be ideal for use in joint sensing and tracking during EB welding is that of monitoring the ''secondary'' electron backflow that results when a workpiece is bombarded with a beam of ''primary'' electrons. This is because the primary electron beam producing this secondary electron backflow is the welding beam itself. Since the welding beam becomes the means for measuring joint location, the technique of sensing secondary electron backflow automatically provides a direct correlation between the actual welding beam position and the joint location measured. Thus, any need for calibrating an auxiliary joint location device to actual welding beam position is eliminated. In addition, this method is least affected by the high amount of vapor and spatter generated during welding. In this article, a system employing Secondary Electron Emission Sensing (SEES) to provide an on-line (''realtime''), truly automatic joint tracking capability will be discussed.

  4. Study on Mg/Al Weld Seam Based on Zn–Mg–Al Ternary Alloy

    Directory of Open Access Journals (Sweden)

    Liming Liu


    Full Text Available Based on the idea of alloying welding seams, a series of Zn–xAl filler metals was calculated and designed for joining Mg/Al dissimilar metals by gas tungsten arc (GTA welding. An infrared thermography system was used to measure the temperature of the welding pool during the welding process to investigate the solidification process. It was found that the mechanical properties of the welded joints were improved with the increasing of the Al content in the Zn–xAl filler metals, and when Zn–30Al was used as the filler metal, the ultimate tensile strength could reach a maximum of 120 MPa. The reason for the average tensile strength of the joint increasing was that the weak zone of the joint using Zn–30Al filler metal was generated primarily by α-Al instead of MgZn2. When Zn–40Al was used as the filler metal, a new transition zone, about 20 μm-wide, appeared in the edge of the fusion zone near the Mg base metal. Due to the transition zones consisting of MgZn2- and Al-based solid solution, the mechanical property of the joints was deteriorated.

  5. Buckling analysis of continuous welded rail track

    NARCIS (Netherlands)

    Van, M.A.


    Continuous welded rail track, compared to jointed track not only reduces maintenance costs, but also increases life time of track components and the comfort of passengers. Since expansion of the rails is hardly possible in CWR-track, a temperature increase will result in high compressive stresses

  6. The Structure and Properties of Microcrystalline and Submicrocrystalline Titanium Alloy VT1-0 in the Area of the Electron Beam Welding Seam (United States)

    Klimenov, V. A.; Gnyusov, S. F.; Potekaev, A. I.; Klopotov, A. A.; Abzaev, Yu. A.; Kurgan, K. A.; Marzol, M. R.; Galsanov, S. V.; Tsellermayer, V. Ya.; Marchenko, E. S.


    An investigation of the welding seam structure of micro- and submicrocrystalline specimens of VT1-0 alloy is reported. Special features are revealed in the formation of the heat-affected zone in the alloy as a result of electron-beam action due to its structural state. Particular attention is given to the role of α→β-transformations characterizing titanium alloys subjected to thermal impacts. It is found that the structural features of all welding-joint zones, considering the phase transformations, determine the character of hardness value distribution and the respective strength properties of the weld joints. A comparison is given between the structure formation in microcrystalline alloys and in welding seams formed by laser-beam welding. The welding of submicrocrystalline titanium is also compared to another high-energy impact - resistance welding.

  7. Applications of robotics in laser welding

    NARCIS (Netherlands)

    de Graaf, M.W.; Aarts, Ronald G.K.M.; Katayama, Seiji


    This chapter describes how seam-tracking sensors can be integrated in a robotic laser welding system for automatic teaching of the seam trajectory as well as for correcting small errors from a pre-defined seam trajectory. Calibration procedures are required to derive accurate transformations of

  8. Calculation of optimal modes for electric-contact welding of rails of mine haulage tracks (United States)

    Shevchenko, R. A.; Kozyrev, N. A.; Usoltsev, A. A.; Kriukov, R. E.; Shishkin, P. E.


    The choice of thermal regime is based on the exclusion of formation of quenching structures (martensite and bainite), causing additional stresses and cracks which lead to the destruction of rails. After welded joint upset and cooling at the time of reaching the required temperature it is proposed to perform quasi-isothermal exposure by passing pulses of alternating current through the welded joint. The method for calculating the quasi-isothermal exposure is described that depends on the strength of the welding current and different rails section. It is suggested that after welding the rails during quenching, a quasi-isothermal holding is carried out in the temperature range of the formation of the fine-dispersed structure by passing pulses of alternating electric current through the welded joint maintaining this temperature until the end of the transformation. It is shown that the use of quasi-isothermal exposure at a chosen temperature of 600 - 650 °C makes it possible to obtain a finely dispersed structure of the welded seam of rails of mine haulage tracks without additional heat treatment.

  9. Theory research of seam recognition and welding torch pose control based on machine vision (United States)

    Long, Qiang; Zhai, Peng; Liu, Miao; He, Kai; Wang, Chunyang


    At present, the automation requirement of the welding become higher, so a method of the welding information extraction by vision sensor is proposed in this paper, and the simulation with the MATLAB has been conducted. Besides, in order to improve the quality of robot automatic welding, an information retrieval method for welding torch pose control by visual sensor is attempted. Considering the demands of welding technology and engineering habits, the relative coordinate systems and variables are strictly defined, and established the mathematical model of the welding pose, and verified its feasibility by using the MATLAB simulation in the paper, these works lay a foundation for the development of welding off-line programming system with high precision and quality.

  10. Automatic weld torch guidance control system (United States)

    Smaith, H. E.; Wall, W. A.; Burns, M. R., Jr.


    A highly reliable, fully digital, closed circuit television optical, type automatic weld seam tracking control system was developed. This automatic tracking equipment is used to reduce weld tooling costs and increase overall automatic welding reliability. The system utilizes a charge injection device digital camera which as 60,512 inidividual pixels as the light sensing elements. Through conventional scanning means, each pixel in the focal plane is sequentially scanned, the light level signal digitized, and an 8-bit word transmitted to scratch pad memory. From memory, the microprocessor performs an analysis of the digital signal and computes the tracking error. Lastly, the corrective signal is transmitted to a cross seam actuator digital drive motor controller to complete the closed loop, feedback, tracking system. This weld seam tracking control system is capable of a tracking accuracy of + or - 0.2 mm, or better. As configured, the system is applicable to square butt, V-groove, and lap joint weldments.

  11. Automatic welding systems for large ship hulls (United States)

    Arregi, B.; Granados, S.; Hascoet, JY.; Hamilton, K.; Alonso, M.; Ares, E.


    Welding processes represents about 40% of the total production time in shipbuilding. Although most of the indoor welding work is automated, outdoor operations still require the involvement of numerous operators. To automate hull welding operations is a priority in large shipyards. The objective of the present work is to develop a comprehensive welding system capable of working with several welding layers in an automated way. There are several difficulties for the seam tracking automation of the welding process. The proposed solution is the development of a welding machine capable of moving autonomously along the welding seam, controlling both the position of the torch and the welding parameters to adjust the thickness of the weld bead to the actual gap between the hull plates.

  12. Fracture mechanics characterisation of the WWER-440 reactor pressure vessel beltline welding seam of Greifswald unit 8

    Energy Technology Data Exchange (ETDEWEB)

    Viehrig, Hans-Werner; Schuhknecht, Jan [Forschungszentrum Dresden-Rossendorf, Dresden (Germany)


    (B) specimens. The paper presents results of the investigation of the beltline welding seam from the WWER-440/V-213 RPV of Unit 8 of the German nuclear power plant Greifswald. The main focus of the paper is the application of the MC approach on the WWER-440 weld metal and the influence of the specimen orientation on the fracture toughness and the evaluated reference temperature T{sub 0}. (orig.)

  13. Use Of Lasers In Seam Welding Of Engine Parts For Cars (United States)

    Luttke, A.


    The decision in favour of active research into laser technology was taken in our company in 1978. In the following years we started with the setting-up of a laser laboratory charged with the task of performing basic manufacturing technology experiments in order to examine the ap-plications of laser technology for cutting, welding, hardening, remelting and secondary alloys. The first laboratory-laser - a 2,5 kW fast axial flow CO2 laser - is connected with a CNC-controlled workpiece manipulation unit, which is designed in such a way that workpieces from the smallest component of a car gearbox up to crankcases for commercial vehicles can be manipulated at speeds considered theoretically feasible for laser machining. The use of the laser beam for cutting, hardening and welding tasks has been under investigation in our company, in this laboratory for some 6 years. Laser cutting is now no longer a question of development, but is instead standard practice and is already used in various sec-tions of our production division for pilot-series manufacturing and for small batches. Laser hardening has, in our opinion, great possibilities for tasks which, for distortion and accessibility reasons, cannot be satisfactorily performed using present-day processes, for instance induction hardening. However, a great deal of development work is still necessary before economically reasonable and quality-assured production installation can be undertaken. Laser-welding is now used in series-production in our company for two engine components. More details are given below.

  14. Robust Control of Welding Robot for Tracking a Rectangular Welding Line

    Directory of Open Access Journals (Sweden)

    Manh Dung Ngo


    Full Text Available This paper highlights a welding robot (WR for its end effector to track a rectangular welding line (RWL. The WR includes five actuators which use a DC motor as a power source. Two controllers are proposed to control the WR's end effector: a main controller and a servo controller. Firstly, based on WR's kinematic equations and its feedback errors using backstepping method the main controller is proposed to design the reference-inputs for the WR's actuators in order that the WR's end effector tracks the RWL. Secondly, based on the dynamic equation of WR's actuator, the servo controller is designed using an active disturbance rejection control method. Finally, a control system incorporated with the main controller and the servo controllers make the WR's end effector robustly track a RWL in the presence of the modeling uncertainty and disturbances during the welding process. In experiment, the main controller which has a function as a master of the control system links to the five servo controllers which have a function as a slave via I2C communication. The effectiveness of the proposed control system is proven through the simulation and experimental results.

  15. Robust Control of Welding Robot for Tracking a Rectangular Welding Line

    Directory of Open Access Journals (Sweden)

    Manh Dung Ngo


    Full Text Available This paper highlights a welding robot (WR for its end effector to track a rectangular welding line (RWL. The WR includes five actuators which use a DC motor as a power source. Two controllers are proposed to control the WR's end effector: a main controller and a servo controller. Firstly, based on WR's kinematic equations and its feedback errors using backstepping method the main controller is proposed to design the reference-inputs for the WR's actuators in order that the WR's end effector tracks the RWL. Secondly, based on the dynamic equation of WR's actuator, the servo controller is designed using an active disturbance rejection control method. Finally, a control system incorporated with the main controller and the servo controllers make the WR's end effector robustly track a RWL in the presence of the modeling uncertainty and disturbances during the welding process. In experiment, the main controller which has a function as a master of the control system links to the five servo controllers which have a function as a slave via I2C communication. The effectiveness of the proposed control system is proven through the simulation and experimental results.

  16. Seam Pucker

    CSIR Research Space (South Africa)

    Galuszynski, S


    Full Text Available dog and the bottom fabric. Feeding of the upper fabric is obtained by the frictional force produced between the fabrics and through an advance of the seam. During this movement the feeding and seam advancing forces have to overcome some frictional... force (braking force) produced between the presser foot and the top fabric. Therefore there is a need for a high value of frictional force between feed dog and bottom fabric as well as between the fabrics. At the same time the frictional force created...

  17. Tracking on the joint during the electron beam welding (United States)

    Braverman, V.; Bogdanov, V.; Belozertsev, V.; Uspenskiy, N.


    In the article the description of device, which provides automatic positioning of electron beam relative to joint of welded parts during welding, is given. Extremum seeking based on synchronous detection of sensor signal (X-ray or secondary emission) is realized in the device. Measurements are made when beam goes out of the channel following the welding direction. The application of synchronous detection is possible due to the fact that during joint scanning with electron beam harmonics, carrying data about beam position relative to the joint appear in the joint sensor signal spectrum.

  18. Nondestructive Online Detection of Welding Defects in Track Crane Boom Using Acoustic Emission Technique

    Directory of Open Access Journals (Sweden)

    Yong Tao


    Full Text Available Nondestructive detection of structural component of track crane is a difficult and costly problem. In the present study, acoustic emission (AE was used to detect two kinds of typical welding defects, that is, welding porosity and incomplete penetration, in the truck crane boom. Firstly, a subsidiary test specimen with special preset welding defect was designed and added on the boom surface with the aid of steel plates to get the synchronous deformation of the main boom. Then, the AE feature information of the welding defect could be got without influencing normal operation of equipment. As a result, the rudimentary location analysis can be attained using the linear location method and the two kinds of welding defects can be distinguished clearly using AE characteristic parameters such as amplitude and centroid frequency. Also, through the comparison of two loading processes, we concluded that the signal produced during the first loading process was mainly caused by plastic deformation damage and during the second loading process the stress release and structure friction between sections in welding area are the main acoustic emission sources. Thus, the AE is an available tool for nondestructive online detection of latent welding defects of structural component of track crane.

  19. Welding. (United States)

    South Carolina State Dept. of Education, Columbia. Office of Vocational Education.

    This curriculum guide is designed for use by South Carolina vocational education teachers as a continuing set of lesson plans for a two-year course on welding. Covered in the individual sections of the guide are the following topics: an orientation to welding, oxyacetylene welding, advanced oxyacetylene welding, shielded metal arc welding, TIG…

  20. Stress-induced birefringence control in femtosecond laser glass welding (United States)

    Gstalter, M.; Chabrol, G.; Bahouka, A.; Serreau, L.; Heitz, J.-L.; Taupier, G.; Dorkenoo, K.-D.; Rehspringer, J.-L.; Lecler, S.


    Glass welding by femtosecond laser pulses causes microscopic structural modifications, affecting the refractive index due to residual stress. Locally induced birefringence is studied by photoelasticimetry using a polarized light microscope. The study is performed on borosilicate thin glass plates using an industrial femtosecond laser generating 300 fs pulses at 500 kHz, with a 100 mm focusing length F-theta lens allowing fast welding. For low-energy deposition, the principal birefringence axes are determined to be homogenous along the seam and perpendicular and parallel to the laser scanning direction. Tensile stress is induced in the laser scanning direction by the welding seams. The induced birefringence is determined to be equivalent for in-volume irradiated track and welding seams. An inhomogeneity of the birefringence within the seam is observed for the first time at high-energy deposition. The distribution of the birefringence can be controlled with the laser scanning patterns. The amount of residual stress is measured by compensating the local birefringence. The birefringence Δ n is estimated at 2.4 × 10^{-4}, corresponding to a residual stress amount around 59 MPa. The influence of the welding geometry is also illustrated.

  1. 75 FR 4703 - Track Safety Standards; Continuous Welded Rail (CWR) (United States)


    ... Rail (CWR) AGENCY: Federal Railroad Administration (FRA), Department of Transportation (DOT). ACTION... condition'' as they are used with regard to continuous welded rail (CWR). DATES: Effective Date: This final...-prone condition'' exists ``when the actual rail temperature is above the actual rail neutral temperature...

  2. Friction Stir Welding (United States)

    Nunes, Arthur C., Jr.


    Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and promises to be an important welding process for any industries where welds of optimal quality are demanded. This article provides an introduction to the FSW process. The chief concern is the physical effect of the tool on the weld metal: how weld seam bonding takes place, what kind of weld structure is generated, potential problems, possible defects for example, and implications for process parameters and tool design. Weld properties are determined by structure, and the structure of friction stir welds is determined by the weld metal flow field in the vicinity of the weld tool. Metal flow in the vicinity of the weld tool is explained through a simple kinematic flow model that decomposes the flow field into three basic component flows: a uniform translation, a rotating solid cylinder, and a ring vortex encircling the tool. The flow components, superposed to construct the flow model, can be related to particular aspects of weld process parameters and tool design; they provide a bridge to an understanding of a complex-at-first-glance weld structure. Torques and forces are also discussed. Some simple mathematical models of structural aspects, torques, and forces are included.

  3. Adaptive Robotic Welding Using A Rapid Image Pre-Processor (United States)

    Dufour, M.; Begin, G.


    The rapid pre-processor initially developed by NRCC and Leigh Instruments Inc. as part of the visual aid system of the space shuttle arm 1 has been adapted to perform real time seam tracking of multipass butt weld and other adaptive welding functions. The weld preparation profile is first enhanced by a projected laser target formed by a line and dots. A standard TV camera is used to observe the target image at an angle. Displacement and distorsion of the target image on a monitor are simple functions of the preparation surface distance and shape respectively. Using the video signal, the pre-processor computes in real time the area and first moments of the white level figure contained within four independent rectangular windows in the field of view of the camera. The shape, size, and position of each window can be changed dynamically for each successive image at the standard 30 images/sec rate, in order to track some target image singularities. Visual sensing and welding are done simultaneously. As an example, it is shown that thin sheet metal welding can be automated using a single window for seam tracking, gap width measurement and torch height estimation. Using a second window, measurement of sheet misalignment and their orientation in space were also achieved. The system can be used at welding speed of up to 1 m/min. Simplicity, speed and effectiveness are the main advantages of this system.

  4. Integrated sensors for robotic laser welding

    NARCIS (Netherlands)

    Iakovou, D.; Aarts, Ronald G.K.M.; Meijer, J.; Beyer, E.; Dausinger, F; Ostendorf, A; Otto, A.


    A welding head is under development with integrated sensory systems for robotic laser welding applications. Robotic laser welding requires sensory systems that are capable to accurately guide the welding head over a seam in three-dimensional space and provide information about the welding process as

  5. Robotic Variable Polarity Plasma Arc (VPPA) Welding (United States)

    Jaffery, Waris S.


    The need for automated plasma welding was identified in the early stages of the Space Station Freedom Program (SSFP) because it requires approximately 1.3 miles of welding for assembly. As a result of the Variable Polarity Plasma Arc Welding (VPPAW) process's ability to make virtually defect-free welds in aluminum, it was chosen to fulfill the welding needs. Space Station Freedom will be constructed of 2219 aluminum utilizing the computer controlled VPPAW process. The 'Node Radial Docking Port', with it's saddle shaped weld path, has a constantly changing surface angle over 360 deg of the 282 inch weld. The automated robotic VPPAW process requires eight-axes of motion (six-axes of robot and two-axes of positioner movement). The robot control system is programmed to maintain Torch Center Point (TCP) orientation perpendicular to the part while the part positioner is tilted and rotated to maintain the vertical up orientation as required by the VPPAW process. The combined speed of the robot and the positioner are integrated to maintain a constant speed between the part and the torch. A laser-based vision sensor system has also been integrated to track the seam and map the surface of the profile during welding.

  6. Multi-Track Friction Stir Lap Welding of 2024 Aluminum Alloy: Processing, Microstructure and Mechanical Properties

    Directory of Open Access Journals (Sweden)

    Shengke Zou


    Full Text Available Friction stir lap welding (FSLW raises the possibility of fabricating high-performance aluminum components at low cost and high efficiency. In this study, we mainly applied FSLW to fabricate multi-track 2024 aluminum alloy without using tool tilt angle, which is important for obtaining defect-free joint but significantly increases equipment cost. Firstly, systematic single-track FSLW experiments were conducted to attain appropriate processing parameters, and we found that defect-free single-track could also be obtained by the application of two-pass processing at a rotation speed of 1000 rpm and a traverse speed of 300 mm/min. Then, multi-track FSLW experiments were conducted and full density multi-track samples were fabricated at an overlapping rate of 20%. Finally, the microstructure and mechanical properties of the full density multi-track samples were investigated. The results indicated that ultrafine equiaxed grains with the grain diameter about 9.4 μm could be obtained in FSLW samples due to the dynamic recrystallization during FSLW, which leads to a yield strength of 117.2 MPa (17.55% higher than the rolled 2024-O alloy substrate and an elongation rate of 31.05% (113.84% higher than the substrate.

  7. Computer Tomography 3-D Imaging of the Metal Deformation Flow Path in Friction Stir Welding (United States)

    Schneider, Judy; Beshears, Ronald; Nunes, Arthur C., Jr.


    In friction stir welding, a rotating threaded pin tool is inserted into a weld seam and literally stirs the edges of the seam together. This solid-state technique has been successfully used in the joining of materials that are difficult to fusion weld such as aluminum alloys. To determine optimal processing parameters for producing a defect free weld, a better understanding of the resulting metal deformation flow path is required. Marker studies are the principal method of studying the metal deformation flow path around the FSW pin tool. In our study, we have used computed tomography (CT) scans to reveal the flow pattern of a lead wire embedded in a FSW weld seam. At the welding temperature of aluminum, the lead becomes molten and thus tracks the aluminum deformation flow paths in a unique 3-dimensional manner. CT scanning is a convenient and comprehensive way of collecting and displaying tracer data. It marks an advance over previous more tedious and ambiguous radiographic/metallographic data collection methods.

  8. A Weld Position Recognition Method Based on Directional and Structured Light Information Fusion in Multi-Layer/Multi-Pass Welding

    Directory of Open Access Journals (Sweden)

    Jinle Zeng


    Full Text Available Multi-layer/multi-pass welding (MLMPW technology is widely used in the energy industry to join thick components. During automatic welding using robots or other actuators, it is very important to recognize the actual weld pass position using visual methods, which can then be used not only to perform reasonable path planning for actuators, but also to correct any deviations between the welding torch and the weld pass position in real time. However, due to the small geometrical differences between adjacent weld passes, existing weld position recognition technologies such as structured light methods are not suitable for weld position detection in MLMPW. This paper proposes a novel method for weld position detection, which fuses various kinds of information in MLMPW. First, a synchronous acquisition method is developed to obtain various kinds of visual information when directional light and structured light sources are on, respectively. Then, interferences are eliminated by fusing adjacent images. Finally, the information from directional and structured light images is fused to obtain the 3D positions of the weld passes. Experiment results show that each process can be done in 30 ms and the deviation is less than 0.6 mm. The proposed method can be used for automatic path planning and seam tracking in the robotic MLMPW process as well as electron beam freeform fabrication process.

  9. Welding. (United States)

    Cowan, Earl; And Others

    The curriculum guide for welding instruction contains 16 units presented in six sections. Each unit is divided into the following areas, each of which is color coded: terminal objectives, specific objectives, suggested activities, and instructional materials; information sheet; transparency masters; assignment sheet; test; and test answers. The…

  10. Follow the track : The effects of silicon dioxide on GTA welding

    NARCIS (Netherlands)

    Middel, W.; Den Ouden, G.; Schrauwers, A.


    Silicon dioxide, in other words sand, turns out to be a highly useful helper for arc welding processes. It can be used as a tracer for a welding robot to follow the weld line and it can also make welding go faster and "deeper". At the Materials Science department of the Delft University of

  11. Laser welding of aluminium-magnesium alloys sheets process optimization and welds characterization

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, C. [GEMPPM (CALFETMAT), 69 - Villeurbanne (France); Fouquet, F. [GEMPPM (CALFETMAT), 69 - Villeurbanne (France); Robin, M. [GEMPPM (CALFETMAT), 69 - Villeurbanne (France)


    The purpose of the present study was to obtain good quality welds using a CO2 laser with Al-Mg alloys sheet. Defects formation mechanisms were analyzed and a welding procedure was defined, using several characterization technics, in order to realize low defects welding seams. After laser welding optimization, comparative tensile tests and microstructural analysis were carried out. (orig.)

  12. Airbag Seams Leave Trails (United States)


    This image taken by the Mars Exploration Rover Opportunity's panoramic camera shows where the rover's airbag seams left impressions in the martian soil. The drag marks were made after the rover successfully landed at Meridiani Planum and its airbags were retracted. The rover can be seen in the foreground.

  13. A Brief Introduction to the Theory of Friction Stir Welding (United States)

    Nunes, Arthur C., Jr.


    Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and is already an important welding process for the aerospace industry, where welds of optimal quality are demanded. The structure of welds determines weld properties. The structure of friction stir welds is determined by the flow field in the weld metal in the vicinity of the weld tool. A simple kinematic model of the FSW flow field developed at Marshall Space Flight Center, which enables the basic features of FSW microstructure to be understood and related to weld process parameters and tool design, is explained.

  14. Modern Methods of Rail Welding (United States)

    Kozyrev, Nikolay A.; Kozyreva, Olga A.; Usoltsev, Aleksander A.; Kryukov, Roman E.; Shevchenko, Roman A.


    Existing methods of rail welding, which are enable to get continuous welded rail track, are observed in this article. Analysis of existing welding methods allows considering an issue of continuous rail track in detail. Metallurgical and welding technologies of rail welding and also process technologies reducing aftereffects of temperature exposure are important factors determining the quality and reliability of the continuous rail track. Analysis of the existing methods of rail welding enable to find the research line for solving this problem.

  15. Welding multiple plies with an electron beam (United States)

    Kiluk, F. J.


    Method for electron-beam welding of multi-ply metal sheets eliminates ply separation and minimizes porosity. Method was developed for assembling bellows made of four plies of iron/nickel alloy sheets. Method consists of making successive stitch welds with electron beam until weld seam is completely filled in and all plies have been penetrated.

  16. Laser welding closed-loop power control

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove


    A closed-loop control system is developed to maintain an even seam width on the root side of a laser weld by continually controlling the output laser power of a 1500 W CO2 laser.......A closed-loop control system is developed to maintain an even seam width on the root side of a laser weld by continually controlling the output laser power of a 1500 W CO2 laser....

  17. Electron beam welding of copper-Monel facilitated by circular magnetic shields (United States)

    Lamb, J. N.


    High permeability, soft magnetic rings are placed on both sides of electron beam weld seams in copper-Monel circular joint. This eliminates deflection of the electron beam caused by magnetic fields present in the weld area.

  18. Tight butt joint weld detection based on optical flow and particle filtering of magneto-optical imaging (United States)

    Gao, Xiangdong; Mo, Ling; You, Deyong; Li, Zhuman


    It is a challenge to detect the weld position during tight butt joint laser welding in that the tight butt joint is non-grooved and invisible. This paper proposes a novel method for tight butt joint weld detection based on magneto optical imaging. Two pieces of weldment were magnetized by an electromagnet so that they could show magnetic N and S polarity respectively. When a polarized light was projected on a magneto-optical film, it would deflect due to magneto-optical effect. In accordance with magneto field distribution, an image formed on the visual sensor. A transition zone of magnetic field distribution which corresponded to the butt joint could be shown in a magneto optical image of weldment. Variation features of magnetic field distribution were obtained by using image sequence optical flow method, and a particle filter was integrated to make an accurate prediction on weld position. Weld position was obtained by calculating the maximum value of optical flow intensity in the vertical direction, and a particle filter was used to realize the accurate prediction on weld position. Experimental results showed that the proposed method was effective in detection of weld and realizing weld seam tracking.

  19. Working adjacent seams separated by thin interbeddings

    Energy Technology Data Exchange (ETDEWEB)

    Batmanov, Yu.K.; Bakhtin, A.F.; Bulavka, E.I. (Donetskii Nauchno-Issledovatel' skii Ugol' nyi Institut (Ukraine))


    Discusses problems related to working pairs of seams separated by thin interbeddings in Ukrainian black coal mines. Working pairs of seams in descending or ascending order is considered. Exemplary cases of working closely lying seams in five mines are studied. It was found that excavation of under- or overworked seams causes deterioration of the immediate roof and caving of draw roof. It is concluded that very close lying seams should not be worked in ascending order; pillarless working of the upper seam is indispensable in the case of working in descending order. Caving of unstable roofs can be prevented by roof bolting and consolidation by fluid injection. 4 refs.

  20. Sensor development and integration for robotized laser welding

    NARCIS (Netherlands)

    Iakovou, D.


    Laser welding requires fast and accurate positioning of the laser beam over the seam trajectory. The task of accurate positioning of the laser tools is performed by robotic systems. It is therefore necessary to teach the robot the path it has to follow. Seam teaching is implemented in several ways:

  1. Process characteristics of laser beam welding at reduced ambient pressure (United States)

    Börner, Christian; Krüssel, Thomas; Dilger, Klaus


    This paper describes the idea of using a similar vacuum necessary for electron beam welding also for welding with a solid-state laser. While for electron beam welding a fine vacuum is required for the process, with laser beam welding the pressure can be varied as an additional process parameter in order to influence the process result. Test results show that by a reduction of the ambient pressure the metal vapor plume is suppressed and consequently the spattering decreases. Plume and spatters disappear completely at a pressure reduction to p = 10 hPa and below. This enables quality of weldings with the solid-state laser which even with CO2 lasers are only difficult to realize. The quality of these weld seams is comparable to electron beam weldings. In addition, further beneficial properties arise in the quality of the weld seam. With the same process parameters but reduced ambient pressure, the reduction of the pressure effects an increase of the penetration depth and a distinctive modification of the seam geometry. Mild steel plates with a thickness of 10 mm have been successfully welded with a laser power of PL = 6000 W and a feed rate of vW = 2.0 m/min, with a remarkable seam quality without any irregularities. Another advantage of welding with the laser at reduced pressure is the possibility of avoiding a sagging of the seam during welding of thick sheets. Despite excessive energy and power, no geometric irregularities are identified in the cross section. Under atmospheric pressure, the high excess of power would lead to an intense seam collapse. On sheets with thicknesses of 3 mm, the notches occurring by penetration welding can also be avoided by applying reduced pressure.

  2. 3D real-time measurement system of seam with laser (United States)

    Huang, Min-shuang; Huang, Jun-fen


    3-D Real-time Measurement System of seam outline based on Moiré Projection is proposed and designed. The system is composed of LD, grating, CCD, video A/D, FPGA, DSP and an output interface. The principle and hardware makeup of high-speed and real-time image processing circuit based on a Digital Signal Processor (DSP) and a Field Programmable Gate Array (FPGA) are introduced. Noise generation mechanism in poor welding field conditions is analyzed when Moiré stripes are projected on a welding workpiece surface. Median filter is adopted to smooth the acquired original laser image of seam, and then measurement results of a 3-D outline image of weld groove are provided.

  3. Unraveling the Processing Parameters in Friction Stir Welding (United States)

    Schneider, Judy; Nunes, Arthur C., Jr.


    In friction stir welding (FSW), a rotating threaded pin tool is translated along a weld seam, literally stirring the edges of the seam together. To determine optimal processing parameters for producing a defect free weld, a better understanding of the resulting metal deformation flow path or paths is required. In this study, various markers are used to trace the flow paths of the metal. X-ray radiographs record the segmentation and position of the wire. Several variations in the trajectories can be differentiated within the weld zone.

  4. Assisting Gas Optimization in CO2 Laser Welding

    DEFF Research Database (Denmark)

    Gong, Hui; Olsen, Flemming Ove


    High quality laser welding is achieved under the condition of optimizing all process parameters. Assisting gas plays an important role for sound welds. In the conventional welding process assisting gas is used as a shielding gas to prevent that the weld seam oxidates. In the laser welding process...... assisting gas is also needed to control the laser induced plasma.Assisting gas is one of the most important parameters in the laser welding process. It is responsible for obtaining a quality weld which is characterized by deep penetration, no interior imperfections, i.e. porosity, no crack, homogeneous seam...... surface, etc. In this work a specially designed flexible off-axis nozzle capable of adjusting the angle of the nozzle, the diameter of the nozzle, and the distance between the nozzle end and the welding zone is tested. In addition to the nozzle parameters three gases, Nitrogen, Argon, and Helium...

  5. Laser-multi-pass-narrow-gap-welding of hot crack sensitive thick aluminum plates


    Dittrich, D.; Schedewy, R.; Brenner, B.; Standfuß, J.


    Although the current process limitations for laser beam welding of thick aluminum plates (>10 mm) have been overcome by high brilliant multi-kilowatt laser, there are still difficulties resulting from the material physical properties, e.g. the high heat conductivity, the large heat capacity and the high thermal expansion coefficient of aluminum. Especially for very deep weld seams, insufficient dilution of filler wire material in the root of the weld seam and the danger of hot cracks increase...

  6. Analysis of rail welding methods for mine rail access with the use of modern technologies (United States)

    Usoltsev, A. A.; Shevchenko, R. A.; Kozyrev, N. A.; Kriukov, R. E.; Shishkin, P. E.


    Welded joint zones are weak sections of the railway track for all traffic cases (in the case of high-speed traffic and heavy traffic). In the paper advantages and disadvantages of the basic ways of rails welding, which are widely used today, are considered: electrocontact and aluminothermic. Carefully selected mode of differentially thermally strengthened rails string will allow the process of correction after heat treatment to be minimized and internal residual compressive stresses to be kept. Particular attention should be paid to the method of rails welding, in which after rails welding during their cooling it is offered to perform quasi-isothermal exposure in the temperature range of fine structure formation by passing pulses of alternating electric current through the welded joint maintaining this temperature until the end of the transformation. The use of quasi-isothermal exposure at a temperature of 600 - 650 °C makes it possible to obtain a finely dispersed structure of the welded seam of rails without additional heat treatment.

  7. Fundamental Laser Welding Process Investigations

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove


    In a number of systematic laboratory investigations the fundamental behavior of the laser welding process was analyzed by the use of normal video (30 Hz), high speed video (100 and 400 Hz) and photo diodes. Sensors were positioned to monitor the welding process from both the top side and the rear...... side of the specimen.Special attention has been given to the dynamic nature of the laser welding process, especially during unstable welding conditions. In one series of experiments, the stability of the process has been varied by changing the gap distance in lap welding. In another series...... video pictures (400 Hz), a clear impact on the seam characteristics has been identified when a hump occurs.Finally, a clear correlation between the position of the focus point, the resultant process type and the corresponding signal intensity and signal variation has been found for sheets welded...

  8. Love-type seam-waves in washout models of coal seams

    Energy Technology Data Exchange (ETDEWEB)

    Breitzke, M.; Dresen, L.


    The propagation of Love seam-waves across washouts of coal seams was studied by calculating synthetic seismograms with a finite-difference method. Seam interruption, seam end and seam thinning models ere investigated. The horizontal offset, the dip of the discontinuities and the degree of erosion served as variable parameters. Maximum displacement amplitudes, relative spectral amplitudes and phase and group slowness curves were extracted from the synthetic seismograms. Both seam interruption and seam thinning reduce the maximum displacement amplitudes of the transmitted Love seam-waves. The degree of amplitude reduction depends on the horizontal offset and the degree of erosion. It is four times greater for a total seam interruption than for an equivalent seam thinning with a horizontal offset of four times the seam thickness. In a seam cut vertically, the impedance contrast between the coal and the washout filling determines the maximum displacement amplitudes of the reflected Love seam-waves. They diminish by a maximum factor of four in oblique interruption zone discontinuities with a dip of maximum 27/sup 0/, and by a maximum factor of ten in a seam thinning with a degree of erosion of at least 22%.

  9. Passive Visual Sensing in Automatic Arc Welding

    DEFF Research Database (Denmark)

    Liu, Jinchao

    For decades much work has been devoted to the research and development of automatic arc welding systems. However, it has remained a challenging problem. Besides the very complex arc welding process itself, the lack of ability to precisely sense the welding process, including the seam geometry...... and the weld pool, has also prevented the realization of a closed-loop control system for many years, even though a variety of sensors have been developed. Among all the sensor systems, visual sensors have the advantage of receiving visual information and have been drawn more and more attentions. Typical...... industrial solutions for seam detection such as using laser scanners suer from several limitations. For instance, it must be positioned some distance ahead to the molten pool and may cause problem when dealing with shiny surfaces. Existing techniques for weld pool sensing mostly rely on auxiliary light...

  10. Track-Bridge Longitudinal Interaction of Continuous Welded Rails on Arch Bridge

    Directory of Open Access Journals (Sweden)

    Rong Chen


    Full Text Available Taking arch bridges, including deck, half-through, and through arch bridges (short for DAB, HTAB, and TAB as examples, mechanics analysis models of longitudinal interaction between continuously welded rails (short for CWRs and arch bridges are established. Based on the finite element method (FEM, the longitudinal interaction calculation software of CWR on arch bridges has been developed. Focusing on an HTAB, the tension, compression, and deflection conditions are calculated and analyzed. The results show that the mechanics analysis models of three types of arch bridges can truly reflect the real state of the structure; the calculation software can be used for systematic research of the CWR on arch bridge; as for HTAB, temperature difference of arch rib has a small effect on rail tension/compression, and arch bridge can be simplified as a continuous beam for rail tension/compression additional force calculation; in calculation of deflection conditions of HTAB, it is suggested that train loads are arranged on half span and full span and take the direction of load entering bridge into account. Additionally, the deflection additional force variation of CFST basket handle arch bridge is different from that of ordinary bridge.

  11. Distributed Seams for Gigapixel Panoramas. (United States)

    Philip, Sujin; Summa, Brian; Tierny, Julien; Bremer, Peer-Timo; Pascucci, Valerio


    Gigapixel panoramas are an increasingly popular digital image application. They are often created as a mosaic of many smaller images. The mosaic acquisition can take many hours causing the individual images to differ in exposure and lighting conditions. A blending operation is often necessary to give the appearance of a seamless image. The blending quality depends on the magnitude of discontinuity along the image boundaries. Often, new boundaries, or seams, are first computed that minimize this transition. Current techniques based on multi-labeling Graph Cuts are too slow and memory intensive for gigapixel sized panoramas. In this paper, we present a parallel, out-of-core seam computing technique that is fast, has small memory footprint, and is capable of running efficiently on different types of parallel systems. Its maximum memory usage is configurable, in the form of a cache, which can improve performance by reducing redundant disk I/O and computations. It shows near-perfect scaling on symmetric multiprocessing systems and good scaling on clusters and distributed shared memory systems. Our technique improves the time required to compute seams for gigapixel imagery from many hours (or even days) to just a few minutes, while still producing boundaries with energy that is on-par with Graph Cuts.

  12. Experimental and simulation study on the microstructure of TA15 titanium alloy laser beam welded joints (United States)

    Zhan, Xiaohong; Peng, Qingyu; Wei, Yanhong; Ou, Wenmin


    Laser beam welding technique offers obvious advantages over other fusion welding processes in terms of joining titanium alloy. The microstructure of welded seam and heat affected zone resulted from diverse welding speeds and laser powers were investigated after simulating welding heat treatment. The analysis of the thermal transport properties successfully explained the morphology. Optimal process parameters were obtained. The simulation results were consistent with the corresponding experimental observations.

  13. Measuring weld heat to evaluate weld integrity

    Energy Technology Data Exchange (ETDEWEB)

    Schauder, V., E-mail: [HKS-Prozesstechnik GmbH, Halle (Germany)


    Eddy current and ultrasonic testing are suitable for tube and pipe mills and have been used for weld seam flaw detection for decades, but a new process, thermography, is an alternative. By measuring the heat signature of the weld seam as it cools, it provides information about weld integrity at and below the surface. The thermal processes used to join metals, such as plasma, induction, laser, and gas tungsten arc welding (GTAW), have improved since they were developed, and they get better with each passing year. However, no industrial process is perfect, so companies that conduct research in flaw detection likewise continue to develop and improve the technologies used to verify weld integrity: ultrasonic testing (UT), eddy current testing (ET), hydrostatic, X-ray, magnetic particle, and liquid penetrant are among the most common. Two of these are used for verifying the integrity of the continuous welds such as those used on pipe and tube mills: UT and ET. Each uses a transmitter to send waves of ultrasonic energy or electrical current through the material and a receiver (probe) to detect disturbances in the flow. The two processes often are combined to capitalize on the strengths of each. While ET is good at detecting flaws at or near the surface, UT penetrates the material, detecting subsurface flaws. One drawback is that sound waves and electrical current waves have a specific direction of travel, or an alignment. A linear defect that runs parallel to the direction of travel of the ultrasonic sound wave or a flaw that is parallel to the coil winding direction of the ET probe can go undetected. A second drawback is that they don't detect cold welds. An alternative process, thermography, works in a different fashion: It monitors the heat of the material as the weld cools. Although it measures the heat at the surface, the heat signature provides clues about cooling activity deep in the material, resulting in a thorough assessment of the weld's integrity It

  14. Keyhole depth instability in case of CW CO2 laser beam welding of ...

    Indian Academy of Sciences (India)

    MS received 5 August 2009; revised 27 November 2009; accepted 30 November. 2009. Abstract. The study of keyhole (KH) instability in deep penetration laser beam welding (LBW) is essential to understand welding process and appearance of weld seam defects. The main cause of keyhole collapse is the instability in KH.

  15. Research on the microstructure and properties of laser-MIG hybrid welded joint of Invar alloy (United States)

    Zhan, Xiaohong; Zhang, Dan; Wei, Yanhong; Wang, Yuhua


    In order to solve the problem of large deformation, low production efficiency and high tendency of hot cracking in welding 19.05 mm thick plates of Fe36Ni Invar alloy, laser-MIG hybrid multi-layer welding technique (LMHMW) has been developed. To investigate the influence of different welding parameters on the joint properties, optical microscope observation, SEM, EDS and microhardness measurement were conducted. Experimental results illustrated that different matching of welding parameters significantly affected the depth-to-width ratio, formation of defects and HAZ width. Besides, weld zone were consisted of two regions according to the different grain shape. The region near center of weld seam (region 1) was columnar dendrite induced by laser, while the region far away from weld seam center (region 2) was cellular dendrite which was mainly caused by MIG arc. The peak value of microhardness appeared at the center of weld seam since the grains in region 1 were relatively fine, and the lowest hardness value was obtained in HAZ. In addition, results showed that the sheets can be welded at optimum process parameters, with few defects such as, surface oxidation, porosity, cracks and lack of penetration in the welding seam: laser power of backing weld P = 5500 W, welding current I = 240 A, welding speed v = 1 m/min. laser power of filling weld P = 2000 W, welding current I = 220 A, welding speed v = 0.35 m/min. laser power of cosmetic weld P = 2000 W, welding current I = 300 A, welding speed v = 0.35 m/min.

  16. Gas Shielding Technology for Welding and Brazing (United States)

    Nunes, Arthur J.; Gradl, Paul R.


    Welding is a common method that allows two metallic materials to be joined together with high structural integrity. When joints need to be leak-tight, light-weight, or free of contaminant-trapping seams or surface asperities, welding tends to be specified. There are many welding techniques, each with its own advantages and disadvantages. Some of these techniques include Forge Welding, Gas Tungsten Arc Welding, Friction Stir Welding, and Laser Beam Welding to name a few. Whichever technique is used, the objective is a structural joint that meets the requirements of a particular component or assembly. A key practice in producing quality welds is the use of shielding gas. This article discusses various weld techniques, quality of the welds, and importance of shielding gas in each of those techniques. Metallic bonds, or joints, are produced when metals are put into intimate contact. In the solid-state "blacksmith welding" process, now called Forge Welding (FOW), the site to be joined is pounded into intimate contact. The surfaces to be joined usually need to be heated to make it easier to deform the metal. The surfaces are sprinkled with a flux to melt surface oxides and given a concave shape so that surface contamination can be squeezed out of the joint as the surfaces are pounded together; otherwise the surface contamination would be trapped in the joint and would weaken the weld. In solid-state welding processes surface oxides or other contamination are typically squeezed out of the joint in "flash."

  17. First industrial application of the auto-adaptative MAG STT welding technique with laser joint tracking; Premiere application industrielle du soudage MAG STT avec suivi de joint auto-adaptatif au laser

    Energy Technology Data Exchange (ETDEWEB)

    Tran Tien, Th. [Institut de Soudure, 93 - Villepinte (France)


    The Welding Institute has participated to the plan of construction of the Large Hadron Collider. The hoops of the dipolar magnets are composed of two half cylinders 15 m in length in 10 mm 316LN austenitic stainless steel and are assembled around the magnet in a horizontal-vertical position. The Welding Institute has developed a software for carrying out the auto-adaptative welding technique with laser joint tracking, in using the MAG STT (Surface Tension Transfer) process. The modelling of the welding laws and the strategy of filling the joints in multi-paths absorb the physical tolerances of the preparation (clearance, poor alignment, root..) in dynamic welding condition too. (O.M.)

  18. Effect of Seams on Drape of Fabrics | Sukumar | African Research ...

    African Journals Online (AJOL)

    African Research Review ... Journal Home > Vol 3, No 3 (2009) > ... Sample without seam is a control sample and drape of seamed samples are ... This paper presents a fundamental drape analysis of seamed fabrics using drape meter.

  19. Constitutive model of friction stir weld with consideration of its inhomogeneous mechanical properties (United States)

    Zhang, Ling; Min, Junying; Wang, Bin; Lin, Jianping; Li, Fangfang; Liu, Jing


    In practical engineering, finite element(FE) modeling for weld seam is commonly simplified by neglecting its inhomogeneous mechanical properties. This will cause a significant loss in accuracy of FE forming analysis, in particular, for friction stir welded(FSW) blanks due to the large width and good formability of its weld seam. The inhomogeneous mechanical properties across weld seam need to be well characterized for an accurate FE analysis. Based on a similar AA5182 FSW blank, the metallographic observation and micro-Vickers hardness analysis upon the weld cross-section are performed to identify the interfaces of different sub-zones, i.e., heat affected zone(HAZ), thermal-mechanically affected zone(TMAZ) and weld nugget(WN). Based on the rule of mixture and hardness distribution, a constitutive model is established for each sub-zone to characterize the inhomogeneous mechanical properties across the weld seam. Uniaxial tensile tests of the AA5182 FSW blank are performed with the aid of digital image correlation(DIC) techniques. Experimental local stress-strain curves are obtained for different weld sub-zones. The experimental results show good agreement with those derived from the constitutive models, which demonstrates the feasibility and accuracy of these models. The proposed research gives an accurate characterization of inhomogeneous mechanical properties across the weld seam produced by FSW, which provides solutions for improving the FE simulation accuracy of FSW sheet forming.

  20. Plasma Arc Augmented CO2 laser welding

    DEFF Research Database (Denmark)

    Bagger, Claus; Andersen, Mikkel; Frederiksen, Niels


    In order to reduce the hardness of laser beam welded 2.13 mm medium strength steel CMn 250, a plasma arc has been used simultaneously with a 2.6 kW CO2 laser source. In a number of systematic laboratory tests, the plasma arc current, plasma gas flow and distance to the laser source were varied...... with all laser parameters fixed. The welds were quality assessed and hardness measured transversely to the welding direction in the top, middle and root of the seam. In the seams welded by laser alone, hardness values between 275 and 304 HV1 were measured, about the double of the base material, 150 HV1...

  1. Influence of Joint Configuration on the Strength of Laser Welded Presshardened Steel (United States)

    Kügler, H.; Mittelstädt, C.; Vollertsen, F.

    Presshardened steel is used in nowadays automotive production. Due to its high strength, sheet thicknesses can be reduced which results in decreasing weight of car body components. However, because of microstructure softening and coating agglomerations in the seam, welding is still a challenge. In this paper laser beam welding of 22MnB5 with varying energy input per irradiated area is presented. It is found that increasing energy input per seam length reduces tensile strength. Using a small spot size of 200 μm, tensile strength of 1434 N/mm2 can be reached in bead on plate welds. In lap welds tensile strength is limited because of coating particles agglomerating at the melt pool border line. However, the resulting strength is higher when using several small weld seams than using one seam with the same total seam width. With three weld seams, each 0.5mm in width, tensile strength of 911N/mm2 is reached in lap welding.

  2. In-Orbit Construction with a Helical Seam Pipe Mill (United States)

    Gilhooley, N.

    The challenges of building large structures in space, and in particular a torus habitat, require novel processes. One potential method is to manufacture helical seam (also called spiral) pipe in orbit using a pipe mill. These machines turn rolls of steel or alloy into fully formed, welded and inspected pipe, pressure vessels and silos of various diameters. Pipe mills are highly automated and efficient in a factory environment and are increasingly being used for in-situ repair. By constructing in-orbit (on-orbit assembly) the launch vehicle can supply full payloads of compact, robust rolls of material; and the installation design is less restricted by fairing constraints and modular limitations. The use of a pipe mill is discussed as a possible construction method, for comparison an example design envelope is shown and further pipe mill products are considered.

  3. Numerical modeling of electron-beam welding of dissimilar metals (United States)

    Krektuleva, R. A.; Cherepanov, O. I.; Cherepanov, R. O.


    This paper is devoted to numerical modeling of heat transfer processes and estimation of thermal stresses in weld seams created by electron beam welding of heterogeneous metals. The mathematical model is based on a system of equations that includes the Lagrange's variational equation of theory of plasticity and variational equation of M. Biot's principle to simulate the heat transfer processes. The two-dimensional problems (plane strain and plane stress) are considered for estimation of thermal stresses in welds considering differences of mechanical properties of welded materials. The model is developed for simulation of temperature fields and stresses during electron beam welding.

  4. Robot welding process control (United States)

    Romine, Peter L.


    This final report documents the development and installation of software and hardware for Robotic Welding Process Control. Primary emphasis is on serial communications between the CYRO 750 robotic welder, Heurikon minicomputer running Hunter & Ready VRTX, and an IBM PC/AT, for offline programming and control and closed-loop welding control. The requirements for completion of the implementation of the Rocketdyne weld tracking control are discussed. The procedure for downloading programs from the Intergraph, over the network, is discussed. Conclusions are made on the results of this task, and recommendations are made for efficient implementation of communications, weld process control development, and advanced process control procedures using the Heurikon.

  5. Testing Seam Concepts for Advanced Multilayer Insulation (United States)

    Chato, D. J.; Johnson, W. L.; Alberts, Samantha J.


    Multilayer insulation (MLI) is considered the state of the art insulation for cryogenic propellant tanks in the space environment. MLI traditionally consists of multiple layers of metalized films separated by low conductivity spacers. In order to better understand some of the details within MLI design and construction, GRC has been investigating the heat loads caused by multiple types of seams. To date testing has been completed with 20 layer and 50 layer blankets. Although a truly seamless blanket is not practical, a blanket lay-up where each individual layer was overlapped and tapped together was used as a baseline for the other seams tests. Other seams concepts tested included: an overlap where the complete blanket was overlapped on top of itself; a butt joint were the blankets were just trimmed and butted up against each other, and a staggered butt joint where the seam in the out layers is offset from the seam in the inner layers. Measured performance is based on a preliminary analysis of rod calibration tests conducted prior to the start of seams testing. Baseline performance for the 50 layer blanket showed a measured heat load of 0.46 Watts with a degradation to about 0.47 Watts in the seamed blankets. Baseline performance for the 20 layer blanket showed a measured heat load of 0.57 Watts. Heat loads for the seamed tests are still begin analyzed. So far analysis work has suggested the need for corrections due to heat loads from both the heater leads and the instrumentation wires. A careful re-examination of the calibration test results with these factors accounted for is also underway. This presentation will discuss the theory of seams in MLI, our test results to date, and the uncertainties in our measurements.

  6. Evaluating of NASA-Langley Research Center explosion seam welding (United States)

    Otto, H. E.; Wittman, R.


    An explosion bonding technique to meet current fabrication requirements was demonstrated. A test program was conducted on explosion bonded joints, compared to fusion joints in 6061-T6 aluminum. The comparison was made in required fixtures, non-destructive testing, static strength and fatigue strength.

  7. Improved seam carving for stereo image resizing

    National Research Council Canada - National Science Library

    Yue, Bin; Hou, Chun-ping; Zhou, Yuan


    .... We extended seam carving algorithm to stereo images. The novelty of our method is that important objects are determined by jointly considering the intensities of gradients and visual fusion area...

  8. Analysis of Bubble Flow in the Deep-Penetration Molten Pool of Vacuum Electron Beam Welding (United States)

    Luo, Yi; Wan, Rui; Zhu, Yang; Xie, Xiaojian


    Based on the vacuum electron beam welding with deep-penetration process, the convection phenomenon of the bubble flow in partially penetrated and fully penetrated molten pool of AZ91D magnesium alloy was simulated under the unsteady-state conditions. At the same time, the distributions of the cavity-type defects in deep-penetration weld were studied. The results showed that the cavity-type defects are more prone to distribute at the bottom of the weld and accumulate along the axis of the weld for the partially penetrated weld seam; there is a high incidence of cavity-type defects in the middle of the weld for the fully penetrated weld seam. As a smooth escape channel for the gas phase is formed in the fully penetrated molten pool, the possibility of gas escaping is much higher than that in the partially penetrated molten pool. A high liquid convection velocity is more conducive to the escape of the gas in molten pool. The liquid convection velocity in the fully penetrated molten pool is higher than that in the partially penetrated molten pool. So, the final gas fraction in the fully penetrated molten pool is low. Therefore, the appearance of cavity-type defects in the fully penetrated weld seam is less than that in the partially penetrated weld seam.

  9. Heat sink welding of austenitic stainless steel pipes to control distortion and residual stress

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, H.; Albert, S.K.; Bhaduri, A.K. [Materials Technology Div., Indira Gandhi Centre for Atomic Research, Kalpakkam (India)


    Construction of India's Prototype Fast Breeder Reactor (PFBR) involves extensive welding of austenitic stainless steels pipes of different dimensions. Due to high thermal expansion coefficient and poor thermal conductivity of this class of steels, welding can result in significant distortion of these pipes. Attempts to arrest this distortion can lead to high levels of residual stresses in the welded parts. Heat sink welding is one of the techniques often employed to minimize distortion and residual stress in austenitic stainless steel pipe welding. This technique has also been employed to repair welding of the piping of the Boiling Water Reactors (BWRs) subjected to radiation induced intergranular stress corrosion cracking (IGSCC). In the present study, a comparison of the distortion in two pipe welds, one made with heat sink welding and another a normal welds. Pipes of dimensions 350{phi} x 250(L) x 8(t) mm was fabricated from 316LN plates of dimensions 1100 x 250 x 8 mm by bending and long seam (L-seam) welding by SMAW process. Two fit ups with a root gap of 2 mm, land height of 1mm and a groove angle of 70 were prepared using these pipes for circumferential seam (C-seam) welding. Dimensions at predetermined points in the fit up were made before and after welding to check the variation in radius, circumference and and ovality of the pipes. Root pass for both the pipe fit up were carried out using conventional GTAW process with 1.6 mm AWS ER 16-8-2 as consumables. Welding of one of the pipe fit ups were completed using conventions GTAW process while the other was completed using heat sink welding. For second and subsequent layers of welding using this process, water was sprayed at the root side of the joint while welding was in progress. Flow rate of the water was {proportional_to}6 1/minute. Welding parameters employed were same as those used for the other pipe weld. Results of the dimensional measurements showed that there is no circumferential shrinkage in

  10. Dust measurement in thick seam mining

    Energy Technology Data Exchange (ETDEWEB)

    Gillies, A.D.S.; Wu, H.W. [University of Queensland, Brisbane, Qld. (Australia)


    An Australian Coal Association Research Program (ACARP) funded scoping study was undertaken to examine dust problems being faced by Australian thick seam longwall mine operators, evaluate options and recommended priorities for improvement. The study involved a number of stages. A detailed survey of six Australian thick seam mine operators was undertaken to identify individual mine issues. A comprehensive literature review on Australian and foreign developments, with emphasis on publications from the last ten years, was undertaken. Views and advice from recognised dust experts both within Australia and overseas were sought. Some approaches to assessment of dust compliance and analysis of trends exhibited were undertaken; and both analysis and evaluation were undertaken on some options for improvement. This paper describes results from the questionnaire survey and presents some potential thick seam longwall dust issue based on the analysis of dust survey results from both published US data and from Joint Coal Board (JCB) data. 3 figs., 3 tabs.

  11. Research on the welding process of aluminum alloy based on high power fiber laser (United States)

    Zhang, Jian; Zhang, Wei; Pan, Xiaoming; Huang, Shanshi; Liu, Wenwen


    To research the formation and variation principle of the weld seam and molten pool for aluminum alloy high power fiber laser welding, the welding experiments for 5052 aluminum alloy were carried out. The influences of laser power, scanning velocity and protection gas on the welding process were systematically researched. The results show that with the increase of power and scanning velocity, the depth to width ratio first increases and then decreases. The ratio reaches the maximum value at 2.6 KW and 30 mm/s, respectively. When the power located at 2.6 KW to 2.8 KW or the velocity located at 25 mm/s to 30 mm/s, stable deep penetration welding can be obtained. The weld seam shows relative flat appearance and the molten pool presents typical "T shape" topography. Moreover, the protection gas also influences the appearance of the weld seam. Using the independently designed fixture, the quality of the weld seam can be well improved.

  12. Keyhole depth instability in case of CW CO2 laser beam welding of ...

    Indian Academy of Sciences (India)

    LBW) is essential to understand welding process and appearance of weld seam defects. The main cause of keyhole collapse is the instability in KH dynamics during the LBW process. This is mainly due to the surface tension forces associated with ...

  13. Using vector building maps to aid in generating seams for low-attitude aerial orthoimage mosaicking: Advantages in avoiding the crossing of buildings (United States)

    Wang, Dongliang; Cao, Wei; Xin, Xiaoping; Shao, Quanqin; Brolly, Matthew; Xiao, Jianhua; Wan, Youchuan; Zhang, Yongjun


    A novel seam detection approach based on vector building maps is presented for low-attitude aerial orthoimage mosaicking. The approach tracks the centerlines between vector buildings to generate the candidate seams that avoid crossing buildings existing in maps. The candidate seams are then refined by considering their surrounding pixels to minimize the visual transition between the images to be mosaicked. After the refinement of the candidate seams, the final seams further bypass most of the buildings that are not updated into vector maps. Finally, three groups of aerial imagery from different urban densities are employed to test the proposed approach. The experimental results illustrate the advantages of the proposed approach in avoiding the crossing of buildings. The computational efficiency of the proposed approach is also significantly higher than that of Dijkstra's algorithm.

  14. Influence of the arc plasma parameters on the weld pool profile in TIG welding (United States)

    Toropchin, A.; Frolov, V.; Pipa, A. V.; Kozakov, R.; Uhrlandt, D.


    Magneto-hydrodynamic simulations of the arc and fluid simulations of the weld pool can be beneficial in the analysis and further development of arc welding processes and welding machines. However, the appropriate coupling of arc and weld pool simulations needs further improvement. The tungsten inert gas (TIG) welding process is investigated by simulations including the weld pool. Experiments with optical diagnostics are used for the validation. A coupled computational model of the arc and the weld pool is developed using the software ANSYS CFX. The weld pool model considers the forces acting on the motion of the melt inside and on the surface of the pool, such as Marangoni, drag, electromagnetic forces and buoyancy. The experimental work includes analysis of cross-sections of the workpieces, highspeed video images and spectroscopic measurements. Experiments and calculations have been performed for various currents, distances between electrode and workpiece and nozzle diameters. The studies show the significant impact of material properties like surface tension dependence on temperature as well as of the arc structure on the weld pool behaviour and finally the weld seam depth. The experimental weld pool profiles and plasma temperatures are in good agreement with computational results.

  15. Optical sensor for real-time weld defect detection (United States)

    Ancona, Antonio; Maggipinto, Tommaso; Spagnolo, Vincenzo; Ferrara, Michele; Lugara, Pietro M.


    In this work we present an innovative optical sensor for on- line and non-intrusive welding process monitoring. It is based on the spectroscopic analysis of the optical VIS emission of the welding plasma plume generated in the laser- metal interaction zone. Plasma electron temperature has been measured for different chemical species composing the plume. Temperature signal evolution has been recorded and analyzed during several CO2-laser welding processes, under variable operating conditions. We have developed a suitable software able to real time detect a wide range of weld defects like crater formation, lack of fusion, excessive penetration, seam oxidation. The same spectroscopic approach has been applied for electric arc welding process monitoring. We assembled our optical sensor in a torch for manual Gas Tungsten Arc Welding procedures and tested the prototype in a manufacturing industry production line. Even in this case we found a clear correlation between the signal behavior and the welded joint quality.

  16. Economic assessment of utilizing protective properties of level coal seams

    Energy Technology Data Exchange (ETDEWEB)

    Bakhtin, A.F.; Batmanov, Yu.K.; Gainutdinov, I.A.


    Increasing mining depth negatively influences mining efficiency and safety. At depths to 600 m 10% of coal comes from seams prone to rock bursts. At depths exceeding 600 m proportion of coal from seams prone to rock bursts increases to 40%. Investigations carried out in Ukrainian coal mines show that coal losses (due to rock burst hazard) in level seams mined by a longwall system amount to 4.6 Mt per year. Cost of rock burst prevention and repairs after rock bursts amounts to 12 million rubles per year. About 68% of coal from level coal seams comes from long coal pillars mined by a longwall system. In level coal seams prone to rock bursts this proportion is 40% lower (proportion of longwall mining is reduced due to increased rock burst hazards). Only 10% of coal seams prone to rock bursts are mined using a system of stress relaxation by cutting another overlying or underlying coal seam (utilizing protective properties of a coal seam). A method for economic analysis of protective properties of coal seams in seam groups is described. Using the method the optimum order of mining coal seams in a seam group is determined. Examples of the method's use are analyzed. (3 refs.) (In Russian)

  17. 49 CFR 230.30 - Lap-joint seam boilers. (United States)


    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Inspection and Repair § 230.30 Lap-joint seam boilers. Every boiler having lap-joint longitudinal seams... 49 Transportation 4 2010-10-01 2010-10-01 false Lap-joint seam boilers. 230.30 Section 230.30...

  18. System for evaluating weld quality using eddy currents

    Energy Technology Data Exchange (ETDEWEB)

    Todorov, Evgueni I.; Hay, Jacob


    Electromagnetic and eddy current techniques for fast automated real-time and near real-time inspection and monitoring systems for high production rate joining processes. An eddy current system, array and method for the fast examination of welds to detect anomalies such as missed seam (MS) and lack of penetration (LOP) the system, array and methods capable of detecting and sizing surface and slightly subsurface flaws at various orientations in connection with at least the first and second weld pass.

  19. Electric pulse treatment of welded joint of aluminum alloy


    A.A. Mitiaev; I. P. Volchok; Yu. L. Nadezhdin; V.A. Sokirko; I. A. Vakulenko


    Purpose. Explanation of the redistribution effect of residual strengthes after electric pulse treatment of arc welding seam of the aluminum alloy. Methodology. Alloy on the basis of aluminium of АК8М3 type served as the research material. As a result of mechanical treatment of the ingots after alloy crystallization the plates with 10 mm thickness were obtained. After edge preparation the elements, which are being connected were butt welded using the technology of semiautomatic argon arc weldi...

  20. 77 FR 41881 - Safety Advisory 2012-03; Buckling-Prone Conditions in Continuous Welded Rail Track (United States)


    ... tight or kinky rail conditions are likely to occur, locations where track work (disturbing the roadbed... ahead, and attempted to stop, but were unable to do so, which caused 43 loaded coal cars to derail in... cars, traveling at 39 mph, derailed 31 loaded coal cars in Northbrook, IL. The derailment occurred in a...

  1. ANSYS Simulation of Residual Strains in Butt-welded Joints

    Directory of Open Access Journals (Sweden)

    A. Atroshenko


    Full Text Available The effect of thermal-strain cycle on residual strains in thin-walled circular seams of cylindrical shells using TIG butt welds was studied. Estimates were calculated using numerical modelling. The structure was made of corrosion-resistant austenitic steels.

  2. Critical Gap distance in Laser Butt-welding

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove

    When butt-welding metal sheets with high power lasers the gap distance between the sheets determine the final quality of the seam. In a number of systematic laboratory experiments the critical gap distance that results in sound beads is identified. By grinding the edges of the sheets, a number...

  3. Metal flow of a tailor-welded blank in deep drawing process (United States)

    Yan, Qi; Guo, Ruiquan


    Tailor welded blanks were used in the automotive industry to consolidate parts, reduce weight, and increase safety. In recent years, this technology was developing rapidly in China. In Chinese car models, tailor welded blanks had been applied in a lot of automobile parts such as rail, door inner, bumper, floor panel, etc. Concerns on the properties of tailor welded blanks had become more and more important for automobile industry. A lot of research had shown that the strength of the welded seam was higher than that of the base metal, such that the weld failure in the aspect of strength was not a critical issue. However, formability of tailor welded blanks in the stamping process was complex. Among them, the metal flow of tailor welded blanks in the stamping process must be investigated thoroughly in order to reduce the scrap rate during the stamping process in automobile factories. In this paper, the behavior of metal flow for tailor welded blanks made by the laser welding process with two types of different thickness combinations were studied in the deep drawing process. Simulations and experiment verification of the movement of weld line for tailor welded blanks were discussed in detail. Results showed that the control on the movement of welded seam during stamping process by taking some measures in the aspect of blank holder was effective.

  4. Welding Curriculum. (United States)

    Alaska State Dept. of Education, Juneau. Div. of Adult and Vocational Education.

    This competency-based curriculum guide is a handbook for the development of welding trade programs. Based on a survey of Alaskan welding employers, it includes all competencies a student should acquire in such a welding program. The handbook stresses the importance of understanding the principles associated with the various elements of welding.…

  5. Metal Flow in Friction Stir Welding (United States)

    Nunes, Arthur C., Jr.


    The plastic deformation field in Friction Stir Welding (FSW) is compared to that in metal cutting. A shear surface around the FSW tool analogous to the metal cutting shear plane is identified and comprises the basis of the "rotating plug" flow field model and the "wiping" model of tool interaction with weld metal. Within the context of these models: The FSW shear rate is estimated to be comparable to metal cutting shear rates. The effect of tool geometry on the FSW shear surface is discussed and related to published torque measurements. Various FS W structural features are explained, including a difference in structure of bimetallic welds when alloys on the advancing and retreating sides of the weld seam are exchanged. The joining mechanism and critical parameters of the FSW process are made clear.

  6. Technique for working inclined and flat seams

    Energy Technology Data Exchange (ETDEWEB)

    Sandt, F.F.; Kachaynik, G.V.; Kogach, M.S.; Kolokol' tsev, L.P.; Samoylov, Yu.A.; Timchenko, A.I.


    Purpose of invention is to improve safety of mining operations and to reduce waste and losses of coal. In this method, overburden and seams are worked in a horizontal fashion, with construction of trenches. Each dissecting trench is cut to a depth of two layers. Excavation and extraction sections within the boundaries of each layer are worked from the trench to the point where the seam comes out at the upper layer. The excavation section is worked in two breakage faces, with extraction of the triangular prism situated in the given section to the side that is opposite to the trench and running to the roof of the mineral. After the prism has been recovered, the coal is placed on the shoulder of the upper platform and the given shoulder is reexcavated simultaneously with the breakage face in the back section.

  7. The use of Spark Plasma Sintering method for high-rate diffusion welding of high-strength UFG titanium alloys (United States)

    Nokhrin, A. V.; Chuvil'deev, V. N.; Boldin, M. S.; Piskunov, A. V.; Kozlova, N. A.; Chegurov, M. K.; Popov, A. A.; Lantcev, E. A.; Kopylov, V. I.; Tabachkova, N. Yu


    The article provides an example of applying the technology of spark plasma sintering (SPS) to ensure high-rate diffusion welding of high-strength ultra-fine-grained UFG titanium alloys. Weld seams produced from Ti-5Al-2V UFG titanium alloy and obtained through SPS are characterized by high density, hardness and corrosion resistance.



    Marcos Theodoro Muller; Rafael Rodolfo de Melo; Diego Martins Stangerlin


    The term "wood welding" designates what can be defined as "welding of wood surfaces". This new process, that it provides the joint of wood pieces without the use of adhesives or any other additional material, provokes growing interest in the academic environment, although it is still in laboratorial state. Linear friction welding induced bymechanical vibration yields welded joints of flat wood surfaces. The phenomenon of the welding occurs in less time than 10 seconds, with the temperature in...

  9. Pre-Industry-Optimisation of the Laser Welding Process

    DEFF Research Database (Denmark)

    Gong, Hui

    This dissertation documents the investigations into on-line monitoring the CO2 laser welding process and optimising the process parameters for achieving high quality welds. The requirements for realisation of an on-line control system are, first of all, a clear understanding of the dynamic...... phenomena of the laser welding process including the behaviour of the keyhole and plume, and the correlation between the adjustable process parameters: laser power, welding speed, focal point position, gas parameters etc. and the characteristics describing the quality of the weld: seam depth and width......, porosity etc. Secondly, a reliable monitoring system for sensing the laser-induced plasma and plume emission and detecting weld defects and process parameter deviations from the optimum conditions. Finally, an efficient control system with a fast signal processor and a precise feed-back controller...

  10. Friction stir welding (FSW process of copper alloys

    Directory of Open Access Journals (Sweden)

    M. Miličić


    Full Text Available The present paper analyzes the structure of the weld joint of technically pure copper, which is realized using friction stir welding (FSW. The mechanism of thermo-mechanical processes of the FSW method has been identified and a correlation between the weld zone and its microstructure established. Parameters of the FSW welding technology influencing the zone of the seam material and the mechanical properties of the resulting joint were analyzed. The physical joining consists of intense mixing the base material along the joint line in the “doughy” phase. Substantial plastic deformations immediately beneath the frontal surface of tool provide fine-grained structure and a good quality joint. The optimum shape of the tool and the optimum welding regime (pressure force, rotation speed and the traverse speed of the tool in the heat affected zone enable the achievement of the same mechanical properties as those of the basic material, which justifies its use in welding reliable structures.

  11. Study on the welding process of the CTB outbox prototype of ITER

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Chen, E-mail: [Institute of Plasma Physics, Chinese Academy of Sciences (China); Lu, Kun; Song, Yuntao; Zhu, Rui [Institute of Plasma Physics, Chinese Academy of Sciences (China); Bao, Hongwei; Li, Shoukang; Zhang, Chunjie; Tuo, Fuxing [Shanghai Aerospace Equipments Manufacturer (China)


    Highlights: • Welding progress simulation of ITER CTB outbox by SYSWELD. • 2 m length box mockup welding for R&D. • Special welding tooling and groove design for welding deformation control and improvement of welding quality. • Double torch automatic MIG welding method application. - Abstract: The current study investigated the main welding process of the box. We first performed a simple simulation of the welding process for the four long weld lines on CTB (Coil Terminal Box) outbox by using the finite element analysis mode of SYSWELD. Then a 2 m length mock up box was welded for R&D to optimize the welding parameters and deformation distribution. Base on the R&D experiences, we designed a special tooling of the prototype box which can be used to control the deformation during the welding process. A 8 m length CTB outbox prototype was successfully welded by using double torch automatic MIG (Metal Inert-Gas) welding. The dimension inspection results confirmed that the welding deformation of the box can be controlled within 3 mm on each side. Based on the ultrasonic inspection, all the welding seams met quality level B by standard EN 5817.

  12. Analysis of factors affecting fractures of rails welded by alumino-thermic welding




    On Latvian Railway, the use of the thermic welding is widespread using the ELECTRO-THERMIT Company technology. Today it is a basic method for rail joints. Experience of the operation of rails welded by the thermic welding showed that every year occur from 2 to 3 fractures of thermic joints on the main tracks between stations of Latvian Railway.Such emergence of cracks in the weld joint alongside the scores indicates of great residual stresses in the weld joints made by the thermic welding.

  13. Use of the Plasma Spectrum RMS Signal for Arc-Welding Diagnostics (United States)

    Mirapeix, Jesus; Cobo, Adolfo; Fuentes, Jose; Davila, Marta; Etayo, Juan Maria; Lopez-Higuera, Jose-Miguel


    A new spectroscopic parameter is used in this paper for on-line arc-welding quality monitoring. Plasma spectroscopy applied to welding diagnostics has typically relied on the estimation of the plasma electronic temperature, as there is a known correlation between this parameter and the quality of the seams. However, the practical use of this parameter gives rise to some uncertainties that could provoke ambiguous results. For an efficient on-line welding monitoring system, it is essential to prevent the appearance of false alarms, as well as to detect all the possible defects. In this regard, we propose the use of the root mean square signal of the welding plasma spectra, as this parameter will be proven to exhibit a good correlation with the quality of the resulting seams. Results corresponding to several arc-welding field tests performed on Inconel and titanium specimens will be discussed and compared to non-destructive evaluation techniques. PMID:22346696

  14. Use of the Plasma Spectrum RMS Signal for Arc-Welding Diagnostics. (United States)

    Mirapeix, Jesus; Cobo, Adolfo; Fuentes, Jose; Davila, Marta; Etayo, Juan Maria; Lopez-Higuera, Jose-Miguel


    A new spectroscopic parameter is used in this paper for on-line arc-welding quality monitoring. Plasma spectroscopy applied to welding diagnostics has typically relied on the estimation of the plasma electronic temperature, as there is a known correlation between this parameter and the quality of the seams. However, the practical use of this parameter gives rise to some uncertainties that could provoke ambiguous results. For an efficient on-line welding monitoring system, it is essential to prevent the appearance of false alarms, as well as to detect all the possible defects. In this regard, we propose the use of the root mean square signal of the welding plasma spectra, as this parameter will be proven to exhibit a good correlation with the quality of the resulting seams. Results corresponding to several arc-welding field tests performed on Inconel and titanium specimens will be discussed and compared to non-destructive evaluation techniques.

  15. Use of the Plasma Spectrum RMS Signal for Arc-Welding Diagnostics

    Directory of Open Access Journals (Sweden)

    Jose-Miguel Lopez-Higuera


    Full Text Available A new spectroscopic parameter is used in this paper for on-line arc-welding quality monitoring. Plasma spectroscopy applied to welding diagnostics has typically relied on the estimation of the plasma electronic temperature, as there is a known correlation between this parameter and the quality of the seams. However, the practical use of this parameter gives rise to some uncertainties that could provoke ambiguous results. For an efficient on-line welding monitoring system, it is essential to prevent the appearance of false alarms, as well as to detect all the possible defects. In this regard, we propose the use of the root mean square signal of the welding plasma spectra, as this parameter will be proven to exhibit a good correlation with the quality of the resulting seams. Results corresponding to several arc-welding field tests performed on Inconel and titanium specimens will be discussed and compared to non-destructive evaluation techniques.

  16. Management of laser welding based on analysis informative signals (United States)

    Zvezdin, V. V.; Rakhimov, R. R.; Saubanov, Ruz R.; Israfilov, I. H.; Akhtiamov, R. F.


    Features of formation precision weld of metal were presented. It has been shown that the quality of the welding process depends not only on the energy characteristics of the laser processing facility, the temperature of the surface layer, but also on the accuracy of positioning laser focus relative to seam and the workpiece surface. So the laser focus positioning accuracy is an estimate of the quality of the welding process. This approach allows to build a system automated control of the laser technological complex with the stabilization of the setpoint accuracy of of positioning of the laser beam relative to the workpiece surface.

  17. Advanced Welding Concepts (United States)

    Ding, Robert J.


    Four advanced welding techniques and their use in NASA are briefly reviewed in this poster presentation. The welding techniques reviewed are: Solid State Welding, Friction Stir Welding (FSW), Thermal Stir Welding (TSW) and Ultrasonic Stir Welding.

  18. Resistance welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi; Rasmussen, Mogens H.


    Resistance welding comprises not only the well known spot welding process but also more complex projection welding operations, where excessive plastic deformation of the weld point may occur. This enables the production of complex geometries and material combinations, which are often not possible...... to weld by traditional spot welding operations. Such joining processes are, however, not simple to develop due to the large number of parameters involved. Development has traditionally been carried out by large experimental investigations, but the development of a numerical programme system has changed...

  19. Study on visual image information detection of external angle weld based on arc welding robot (United States)

    Liu, Xiaorui; Liu, Nansheng; Sheng, Wei; Hu, Xian; Ai, Xiaopu; Wei, Yiqing


    Nowadays, the chief development trend in modern welding technology is welding automation and welding intelligence. External angle weld has a certain proportion in mechanical manufacture industries. In the real-time welding process, due to hot deformation and the fixture of workpieces used frequently, torch will detach welding orbit causes deviation, which will affect welding quality. Therefore, elimination weld deviation is the key to the weld automatic tracking system. In this paper, the authors use the self-developed structured light vision sensor system which has significant advantage compared with arc sensors to capture real-time weld images. In the project of VC++6.0 real-time weld image processing, after binaryzation with threshold value seventy, 3*1 median filter, thinning, obtain weld main stripe. Then, using the extraction algorithm this paper proposed to obtain weld feature points, and compute position of weld. Experiment result verified that the extraction algorithm can locate feature points rapidly and compute the weld deviation accurately.

  20. Mining adjacent inclined coal seams of varying thickness

    Energy Technology Data Exchange (ETDEWEB)

    Batmanov, Yu.K.; Bakhtin, A.F.; Bulavka, E.I.


    In the Donbass coal basin a large number of thin coal seams located near other thicker coal seams are left. It is suggested that coal output from the Donbass could be increased by 100% and cost of mining could be lowered by 0.4-1.1 roubles per 1 ton of coal if thinner coal seams were also mined. Mining methods in the Donbass are analyzed from the point of view of reducing the cost of mining and increasing coal production. Recommendations on methods of mining thin inclined coal seams are given. (6 refs.) (In Russian)

  1. Analysis of US underground thin seam mining potential. Volume 1. Text. Final technical report, December 1978. [In thin seams

    Energy Technology Data Exchange (ETDEWEB)

    Pimental, R. A; Barell, D.; Fine, R. J.; Douglas, W. J.


    An analysis of the potential for US underground thin seam (< 28'') coal mining is undertaken to provide basic information for use in making a decision on further thin seam mining equipment development. The characteristics of the present low seam mines and their mining methods are determined, in order to establish baseline data against which changes in mine characteristics can be monitored as a function of time. A detailed data base of thin seam coal resources is developed through a quantitative and qualitative analysis at the bed, county and state level. By establishing present and future coal demand and relating demand to production and resources, the market for thin seam coal has been identified. No thin seam coal demand of significance is forecast before the year 2000. Current uncertainty as to coal's future does not permit market forecasts beyond the year 2000 with a sufficient level of reliability.

  2. Non-destructive Magnetic Evaluation of Laser Weld Quality in Hot Rolled Coils (United States)

    Mohapatra, J. N.; Chakradhar, I.; Rao, K. R. C.; Rao, V. V. L.; Kaza, Marutiram


    Weld quality evaluation was conducted on laser welded thin sectsions (2 mm) of hot-rolled (HR) low-carbon steel coils during cold rolling process. The analysis revealed that the poor welds consisting of the weld defects like incomplete fusion, cluster of porosity, and large difference in hardness between the weld zone and base metal were responsible for the weld failures. Experiments were conducted by varying the welding parameters; laser power and welding speed to optimize the parameters for minimizing the weld defects. The optimized weld process parameters have helped elimination of weld defects and the results are verified with microscopy and microhardness measurements. As destructive evaluation techniques are time consuming and not always permitted in industrial applications, attempts have been made in the present investigation for the utilization of suitable non-destructive techniques for the evaluation of weld quality. Non-destructive magnetic techniques of magnetic hysteresis loop and magnetic Barkhausen emissions were used in the present investigation to establish possible correlations of magnetic properties across the weld seam with the mechanical property (microhardness) for evaluation of weld quality. It is inferred that the magnetic properties of coercivity and inverse of root mean square voltage can be effectively utilized to determine weld quality in HR steel coils.

  3. Evaluation of Distortion in Welding Unions of 304 Stainless Steel with Elliptic Trajectory Using a Welding Robot (United States)

    Carrasco-González, L. A.; Hurtado-Delgado, E.; Reyes-Valdés, F. A.

    The aim of this investigation is to evaluate the distortions generated in welding unions of stainless steel 304 by effect of the welding temperature and the microestructural changes. The joint design is a 100 × 100 mm steel plate of 3 mm thickness. The plate was joined to a tube of 50 mm diameter and 2 mm thickness, which has a defined angular cut; therefore, the trajectory followed by the seam has an elliptic form. Temperature data acquisition was developed by type K thermocouples, placed in pairs at 0°, 90°, 180° and 270° along the welding trajectory and connected to a data acquisition device yo obtain the measures to generate time-temperature plots. The welding process was executed by a KUKA ®; KR16 welding robot with an integrated GMAW (Gas metal arc welding) process where the input parameters of voltage, wire feed and travel speed are set to constant. The distortion of the work piece was measured using a laser scanning technique that generates a point cloud with the VXelements TM software for comparison between the pre and post-weld condition. Microstructural evaluation was performed on transversal sections of the seam, at the mentioned angles for correlation.

  4. Geochemistry and mineralization of Novaky coal seam

    Directory of Open Access Journals (Sweden)

    Verbich František


    Full Text Available The mineralization and geochemistry of the most important Slovak coal deposit in Novaky was intensively studied in the past. The favourable geological conditions create rich mineral association. There are different minerals in the deposit and they are responsible for the enhanced content of some elements in the coal. The summary of notions about geochemistry and mineralization of the coal seam with the emphasis on the main harmful elements – sulphur and arsenic – and their spacial distribution are studied in this paper.

  5. Improved tip tracking for an industrial robot using Iterative Learning Control

    NARCIS (Netherlands)

    Hakvoort, Wouter; Aarts, Ronald G.K.M.; Jonker, Jan B.


    The laser welding process puts high demands on the manipulator that moves the laser beam with respect to the weld seam. Typically an accuracy of about 0.1 mm is required at speeds beyond 100 mm/s. From an industrial perspective the use of six-axes industrial robots is attractive as these can access

  6. Welding Technician (United States)

    Smith, Ken


    About 95% of all manufactured goods in this country are welded or joined in some way. These welded products range in nature from bicycle handlebars and skyscrapers to bridges and race cars. The author discusses what students need to know about careers for welding technicians--wages, responsibilities, skills needed, career advancement…


    Directory of Open Access Journals (Sweden)

    BRAD Raluca


    Full Text Available The paper presents an automated method for the assessment and classification of puckering defects detected during the preproduction control stage of the sewing machine or product inspection. In this respect, we have presented the possible causes and remedies of the wrinkle nonconformities. Subjective factors related to the control environment and operators during the seams evaluation can be reduced using an automated system whose operation is based on image processing. Our implementation involves spectral image analysis using Fourier transform and an unsupervised neural network, the Kohonen Map, employed to classify material specimens, the input images, into five discrete degrees of quality, from grade 5 (best to grade 1 (the worst. The puckering features presented in the learning and test images have been pre-classified using the seam puckering quality standard. The network training stage will consist in presenting five input vectors (derived from the down-sampled arrays, representing the puckering grades. The puckering classification consists in providing an input vector derived from the image supposed to be classified. A scalar product between the input values vectors and the weighted training images is computed. The result will be assigned to one of the five classes of which the input image belongs. Using the Kohonen network the puckering defects were correctly classified in proportion of 71.42%.

  8. Laser Beam Welding with High-Frequency Beam Oscillation: Welding of Dissimilar Materials with Brilliant Fiber Lasers (United States)

    Kraetzsch, Mathias; Standfuss, Jens; Klotzbach, Annett; Kaspar, Joerg; Brenner, Berndt; Beyer, Eckhard

    Brilliant laser beam sources in connection with a high frequent beam oscillation make it now possible to join metallic material combinations, which have been conventionally non-laser weldable up to now. It concerns especially such combinations like Al- Cu, where brittle intermetallic phases occur. Extreme small weld seam with high aspect ratio leads to very short meld pool life time. These allow an extensive reduction of the heat input. On the other side the melting behavior at metallic mixed joint, seam geometry, meld pool turbulence and solidification behavior can be influenced by a high frequent time-, position- and powercontrolled laser beam oscillation.

  9. Strain signatures associated to the formation of hot cracks during laser beam welding of aluminum alloys (United States)

    Hagenlocher, Christian; Stritt, Peter; Weber, Rudolf; Graf, Thomas


    The local surface displacement during the laser beam welding process of MgSi alloyed aluminum sheets (AA6014) in overlap configuration was optically determined near the weld seam by means of digital correlation of images recorded with a high-speed video camera. The analysis allowed the time- and space-resolved determination of the plane strain in the immediate vicinity of the solidification zone behind the weld pool. The observations revealed characteristic signatures in the temporal evolution of the strain that are related to the formation of centerline cracks in laser beam welding.

  10. Palaeoenvironmental reconstruction of Hüsamlar coal seam, SW ...

    Indian Academy of Sciences (India)

    The Ören and Yatağan Basins in SW Turkey host several Miocene coal deposits currently under exploitation for power generation. The present study aims to provide insight into the palaeoenvironmental conditions, which controlled the formation of the Hüsamlar coal seam located in Ören Basin. The coal seam displays ...

  11. Gas and RRR distribution in high purity Niobium EB welded in Ultra-High Vacuum (United States)

    Anakhov, S.; Singer, X.; Singer, W.; Wen, H.


    Electron beam (EB) welding in UHV (ultra-high vacuum, 10-5÷10-8 mbar) is applied in the standard fabrication of high gradient niobium superconducting radio frequency (SRF) cavities of TESLA design. The quality of EB welding is critical for cavity performance. Experimental data of gas content (H2, O2, N2) and RRR (residual resistivity ratio) measurements in niobium (Nb) welding seams are presented. EB welding in UHV conditions allow to preserve low gas content (1÷3 wt. ppm hydrogen and 5÷7 ppm oxygen and nitrogen), essential for high values of RRR — 350÷400 units. Gas content redistribution in the electron beam welded and heat affected region take place in the welding process. Correlation between gas solubility parameters, RRR and thermal conductivity are presented. Mechanisms of gas solubility in EB welding process are discussed.

  12. Survey of welding processes. (United States)


    The current KYTC SPECIAL PROVISION NO. 4 WELDING STEEL BRIDGES prohibits the use of welding processes other than shielded metal arc welding (SMAW) and submerged arc welding (SAW). Nationally, bridge welding is codified under ANSI/AASHTO/AWS D1....

  13. Influence of the post-weld surface treatment on the corrosion resistance of the duplex stainless steel 1.4062 (United States)

    Rosemann, P.; Müller, C.; Baumann, O.; Modersohn, W.; Halle, T.


    The duplex stainless steel 1.4062 (X2CrNiN22-2) is used as alternative material to austenitic stainless steels in the construction industry. The corrosion resistance of welded seams is influenced by the base material, the weld filler material, the welding process and also by the final surface treatment. The scale layer next to the weld seam can be removed by grinding, pickling, electro-polished or blasting depending on the application and the requested corrosion resistance. Blasted surfaces are often used in industrial practice due to the easier and cheaper manufacturing process compared to pickled or electro-polished surfaces. Furthermore blasting with corundum-grain is more effective than blasting with glass-beads which also lower the process costs. In recent years, stainless steel surfaces showed an unusually high susceptibility to pitting corrosion after grinding with corundum. For this reason, it is now also questioned critically whether the corrosion resistance is influenced by the applied blasting agent. This question was specifically investigated by comparing grinded, pickled, corundum-grain- and glass-bead-blasted welding seams. Results of the SEM analyses of the blasting agents and the blasted surfaces will be presented and correlated with the different performed corrosion tests (potential measurement, KorroPad-test and pitting potential) on welding seams with different surface treatments.

  14. Soldadura (Welding). Spanish Translations for Welding. (United States)

    Hohhertz, Durwin

    Thirty transparency masters with Spanish subtitles for key words are provided for a welding/general mechanical repair course. The transparency masters are on such topics as oxyacetylene welding; oxyacetylene welding equipment; welding safety; different types of welds; braze welding; cutting torches; cutting with a torch; protective equipment; arc…

  15. WELDING TORCH (United States)

    Correy, T.B.


    A welding torch into which water and inert gas are piped separately for cooling and for providing a suitable gaseous atmosphere is described. A welding electrode is clamped in the torch by a removable collet sleeve and a removable collet head. Replacement of the sleeve and head with larger or smaller sleeve and head permits a larger or smaller welding electrode to be substituted on the torch. (AEC)

  16. Double-Sided Single-Pass Submerged Arc Welding for 2205 Duplex Stainless Steel (United States)

    Luo, Jian; Yuan, Yi; Wang, Xiaoming; Yao, Zongxiang


    The duplex stainless steel (DSS), which combines the characteristics of ferritic steel and austenitic steel, is used widely. The submerged arc welding (SAW) method is usually applied to join thick plates of DSS. However, an effective welding procedure is needed in order to obtain ideal DSS welds with an appropriate proportion of ferrite (δ) and austenite (γ) in the weld zone, particularly in the melted zone and heat-affected zone. This study evaluated the effectiveness of a high efficiency double-sided single-pass (DSSP) SAW joining method for thick DSS plates. The effectiveness of the converse welding procedure, characterizations of weld zone, and mechanical properties of welded joint are analyzed. The results show an increasing appearance and continuous distribution feature of the σ phase in the fusion zone of the leading welded seam. The converse welding procedure promotes the σ phase to precipitate in the fusion zone of leading welded side. The microhardness appears to significantly increase in the center of leading welded side. Ductile fracture mode is observed in the weld zone. A mixture fracture feature appears with a shear lip and tears in the fusion zone near the fusion line. The ductility, plasticity, and microhardness of the joints have a significant relationship with σ phase and heat treatment effect influenced by the converse welding step. An available heat input controlling technology of the DSSP formation method is discussed for SAW of thick DSS plates.

  17. Computed Tomography 3-D Imaging of the Metal Deformation Flow Path in Friction Stir Welding (United States)

    Schneider, Judy; Beshears, Ronald; Nunes, Arthur C., Jr.


    In friction stir welding (FSW), a rotating threaded pin tool is inserted into a weld seam and literally stirs the edges of the seam together. To determine optimal processing parameters for producing a defect free weld, a better understanding of the resulting metal deformation flow path is required. Marker studies are the principal method of studying the metal deformation flow path around the FSW pin tool. In our study, we have used computed tomography (CT) scans to reveal the flow pattern of a lead wire embedded in a FSW weld seam. At the welding temperature of aluminum, the lead becomes molten and is carried with the macro-flow of the weld metal. By using CT images, a 3-dimensional (3D) image of the lead flow pattern can be reconstructed. CT imaging was found to be a convenient and comprehensive way of collecting and displaying tracer data. It marks an advance over previous more tedious and ambiguous radiographic/metallographic data collection methods.

  18. Plasma arc welding weld imaging (United States)

    Rybicki, Daniel J. (Inventor); Mcgee, William F. (Inventor)


    A welding torch for plasma arc welding apparatus has a transparent shield cup disposed about the constricting nozzle, the cup including a small outwardly extending polished lip. A guide tube extends externally of the torch and has a free end adjacent to the lip. First and second optical fiber bundle assemblies are supported within the guide tube. Light from a strobe light is transmitted along one of the assemblies to the free end and through the lip onto the weld site. A lens is positioned in the guide tube adjacent to the second assembly and focuses images of the weld site onto the end of the fiber bundle of the second assembly and these images are transmitted along the second assembly to a video camera so that the weld site may be viewed continuously for monitoring the welding process.

  19. Effect of welding speed on microstructural evolution and mechanical properties of laser welded-brazed Al/brass dissimilar joints (United States)

    Zhou, L.; Luo, L. Y.; Tan, C. W.; Li, Z. Y.; Song, X. G.; Zhao, H. Y.; Huang, Y. X.; Feng, J. C.


    Laser welding-brazing process was developed for joining 5052 aluminum alloy and H62 brass in butt configuration with Zn-15%Al filler. Effect of welding speed on microstructural characteristics and mechanical properties of joints were investigated. Acceptable joints without obvious defect were obtained with the welding speed of 0.5-0.6 m/min, while lower and higher welding speed caused excessive back reinforcement and cracking, respectively. Three reaction layers were observed at welding speed of 0.3 m/min, which were Al4.2Cu3.2Zn0.7 (τ‧)/Al4Cu9/CuZn from weld seam side to brass side; while at welding speed of 0.4-0.6 m/min, two layers Al4.2Cu3.2Zn0.7 and CuZn formed. The thickness of interfacial reaction layers increased with the decrease of welding speed, but varied little at different interfacial positions from top to bottom in one joint. Tensile test results indicated that the maximum joint tensile strength of 128 MPa was obtained at 0.5 m/min, which was 55.7% of that of Al base metal. All the joints fractured along the weld seam/brass interface. Some differences were found regarding fracture locations with three and two reaction layers. The joint fractured between Al4Cu9 and τ‧ IMC layer when the interface had three layers, while the crack occurred between CuZn and τ‧ phase in the case of two layers.

  20. Systems of pillarless working of adjacent, sloped and inclined seams

    Energy Technology Data Exchange (ETDEWEB)

    Batmanov, Yu.K.; Bakhtin, A.F.; Bulavka, E.I.


    An analysis is made (advantages and disadvantages) of existing and recommended (pillarless) systems of working adjacent, sloped, and inclined seams. The economic benefits, area and extent of those systems are indicated. 8 references, 4 figures.

  1. WELDING METHOD (United States)

    Cornell, A.A.; Dunbar, J.V.; Ruffner, J.H.


    A semi-automatic method is described for the weld joining of pipes and fittings which utilizes the inert gasshielded consumable electrode electric arc welding technique, comprising laying down the root pass at a first peripheral velocity and thereafter laying down the filler passes over the root pass necessary to complete the weld by revolving the pipes and fittings at a second peripheral velocity different from the first peripheral velocity, maintaining the welding head in a fixed position as to the specific direction of revolution, while the longitudinal axis of the welding head is disposed angularly in the direction of revolution at amounts between twenty minutas and about four degrees from the first position.

  2. Superconducting properties of ultra-pure niobium welded joints (United States)

    Demyanov, S. E.; Kaniukov, E. Yu.; Pobol, I. L.; Yurevich, S. V.; Baturitsky, M. A.; Shirkov, G. D.; Budagov, Yu. A.; Demin, D. L.; Azaryan, N. S.


    An optimal electron-beam welding operating regime for ultra-pure sheet niobium has been developed for use in a superconducting resonator for the International Linear Collider (ILC). The formation of weld joints is studied and their microstructure and microhardness are investigated taking the required geometry of the weld seams into account. Low-temperature electrical measurements in magnetic fields up to 2 T are used to determine the critical parameters of the superconducting transition in the weld area. From the standpoint of the superconducting properties of the resonator, the slight degradation in the characteristics of sheet niobium observed in the thermally affected area (about 10% on average) is not of fundamental importance.

  3. Optical design and development of a fiber coupled high-power diode laser system for laser transmission welding of plastics (United States)

    Rodríguez-Vidal, Eva; Quintana, Iban; Etxarri, Jon; Azkorbebeitia, Urko; Otaduy, Deitze; González, Francisco; Moreno, Fernando


    Laser transmission welding (LTW) of thermoplastics is a direct bonding technique already used in different industrial applications sectors such as automobiles, microfluidics, electronics, and biomedicine. LTW evolves localized heating at the interface of two pieces of plastic to be joined. One of the plastic pieces needs to be optically transparent to the laser radiation whereas the other part has to be absorbent, being that the radiation produced by high power diode lasers is a good alternative for this process. As consequence, a tailored laser system has been designed and developed to obtain high quality weld seams with weld widths between 0.7 and 1.4 mm. The developed laser system consists of two diode laser bars (50 W per bar) coupled into an optical fiber using a nonimaging solution: equalization of the beam parameter product (BPP) in the slow and fast axes by a pair of step-mirrors. The power scaling was carried out by means of a multiplexing polarization technique. The analysis of energy balance and beam quality was performed considering ray tracing simulation (ZEMAX) and experimental validation. The welding experiments were conducted on acrylonitrile/butadiene/styrene (ABS), a thermoplastic frequently used in automotive, electronics and aircraft applications, doped with two different concentrations of carbon nanotubes (0.01% and 0.05% CNTs). Quality of the weld seams on ABS was analyzed in terms of the process parameters (welding speed, laser power and clamping pressure) by visual and optical microscope inspections. Mechanical properties of weld seams were analyzed by mechanical shear tests. High quality weld seams were produced in ABS, revealing the potential of the laser developed in this work for a wide range of plastic welding applications.

  4. In situ laser-induced breakdown spectroscopy measurements of chemical compositions in stainless steels during tungsten inert gas welding (United States)

    Taparli, Ugur Alp; Jacobsen, Lars; Griesche, Axel; Michalik, Katarzyna; Mory, David; Kannengiesser, Thomas


    A laser-induced breakdown spectroscopy (LIBS) system was combined with a bead-on-plate Tungsten Inert Gas (TIG) welding process for the in situ measurement of chemical compositions in austenitic stainless steels during welding. Monitoring the weld pool's chemical composition allows governing the weld pool solidification behavior, and thus enables the reduction of susceptibility to weld defects. Conventional inspection methods for weld seams (e.g. ultrasonic inspection) cannot be performed during the welding process. The analysis system also allows in situ study of the correlation between the occurrence of weld defects and changes in the chemical composition in the weld pool or in the two-phase region where solid and liquid phase coexist. First experiments showed that both the shielding Ar gas and the welding arc plasma have a significant effect on the selected Cr II, Ni II and Mn II characteristic emissions, namely an artificial increase of intensity values via unspecific emission in the spectra. In situ investigations showed that this artificial intensity increase reached a maximum in presence of weld plume. Moreover, an explicit decay has been observed with the termination of the welding plume due to infrared radiation during sample cooling. Furthermore, LIBS can be used after welding to map element distribution. For austenitic stainless steels, Mn accumulations on both sides of the weld could be detected between the heat affected zone (HAZ) and the base material.

  5. Effect of Local Post Weld Heat Treatment on Tensile Properties in Friction Stir Welded 2219-O Al Alloy (United States)

    Chu, Guannan; Sun, Lei; Lin, Caiyuan; Lin, Yanli


    To improve the formability of the aluminum alloy welds and overcome the size limitation of the bulk post weld heat treatment (BPWHT) on large size friction stir welded joints, a local post weld heat treatment method (LPWHT) was proposed. In this method, the resistance heating as the moving heat source is adopted to only heat the weld seam. The temperature field of LPWHT and its influence on the mechanical properties and formability of FSW 2219-O Al alloy joints was investigated. The evaluation of the tensile properties of FSW samples was also examined by mapping the global and local strain distribution using the digital image correlation methodology. The results indicated that the formability was improved greatly after LPWHT, while the hardness distribution of the FSW joint was homogenized. The maximum elongation can reach 1.4 times that of as-welded joints with increase the strength and the strain of the nugget zone increased from 3 to 8% when annealing at 300 °C. The heterogeneity on the tensile deformation of the as-welded joints was improved by the nugget zone showing large local strain value and the reason was given according to the dimple fracture characteristics at different annealing temperatures. The tensile strength and elongation of LPWHT can reach 93.3 and 96.1% of the BPWHT, respectively. Thus, the LPWHT can be advantageous compared to the BPWHT for large size welds.

  6. The effects of alloying elements on microstructures and mechanical properties of tungsten inert gas welded AZ80 magnesium alloys joint (United States)

    Li, Hui; Zhang, Jiansheng; Ding, Rongrong


    The effects of alloying elements on the macrostructures, microstructures and tensile strength of AZ80 Mg alloy weldments were studied in the present study. The results indicate that with the decrease of Al element content of filler wire, the welding defects of seam are gradually eliminated and the β-Mg17Al12 phases at α-Mg boundaries are refined and become discontinuous, which are beneficial to the improvement of tensile strength. With AZ31 Mg alloy filler wire, the maximum tensile strength of AZ80 weldment is 220 MPa and fracture occurs at the welding seam of joint. It is experimentally proved that robust AZ80 Mg alloy joints can be obtained by tungsten inert gas (TIG) welding process with AZ31 Mg alloy filler wire. However, further study is required to improve the microstructures and reduce welding defects of joint in order to further improve the joining strength of AZ80 Mg alloy joint.

  7. Variability of Mercury Content in Coal Matter From Coal Seams of The Upper Silesia Coal Basin (United States)

    Wierzchowski, Krzysztof; Chećko, Jarosław; Pyka, Ireneusz


    The process of identifying and documenting the quality parameters of coal, as well as the conditions of coal deposition in the seam, is multi-stage and extremely expensive. The taking and analyzing of seam samples is the method of assessment of the quality and quantity parameters of coals in deep mines. Depending on the method of sampling, it offers quite precise assessment of the quality parameters of potential commercial coals. The main kind of seam samples under consideration are so-called "documentary seam samples", which exclude dirt bands and other seam contaminants. Mercury content in coal matter from the currently accessible and exploited coal seams of the Upper Silesian Coal Basin (USCB) was assessed. It was noted that the mercury content in coal seams decreases with the age of the seam and, to a lesser extent, seam deposition depth. Maps of the variation of mercury content in selected lithostratigraphic units (layers) of the Upper Silesian Coal Basin have been created.

  8. Effect of Some Fabric and Sewing Conditions on Apparel Seam Characteristics

    Directory of Open Access Journals (Sweden)

    A. K. Choudhary


    Full Text Available Many previous studies showed that seam appearance as well as performance depends on the interrelationship of fabrics, threads, and the stitch/seam selection and lastly on the sewing conditions, which include the needle size, needle thread tension, stitch density, and the appropriate operation and maintenance of the sewing machine. Present investigation elucidates the effect of blend composition, sewing thread size, and sewing needle parameters on garment seam characteristics (i.e., seam strength, seam strength efficiency, seam puckering, seam stiffness, and drape coefficient. The seam quality characterization is studied through the L9 orthogonal design methodology. In good quality apparels, compatibility of the seams with the functional requirement is very important for serviceability and life of the apparel. Reversibility as well as repairing of seams in the apparel is very limited in the condition of seam failure. Seam strength efficiency is higher for the uniform fiber matrix in the structure of fabrics. The polyester dominated suiting fabrics give minimum seam stiffness because polyester component has low flexural rigidity. The cotton dominated suiting fabrics have less seam puckering due to increase in fabric stiffness.

  9. Syllabus in Trade Welding. (United States)

    New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

    The syllabus outlines material for a course two academic years in length (minimum two and one-half hours daily experience) leading to entry-level occupational ability in several welding trade areas. Fourteen units covering are welding, gas welding, oxyacetylene welding, cutting, nonfusion processes, inert gas shielded-arc welding, welding cast…

  10. Improving fatigue performance of rail thermite welds

    Directory of Open Access Journals (Sweden)

    Winiar L.


    Full Text Available Rail transport development offers economic and ecological interests. Nevertheless, it requires heavy investments in rolling material and infrastructure. To be competitive, this transportation means must rely on safe and reliable infrastructure, which requires optimization of all implemented techniques and structure. Rail thermite (or aluminothermic welding is widely used within the railway industry for in-track welding during re-rail and defect replacement. The process provides numerous advantages against other welding technology commonly used. Obviously, future demands on train traffic are heavier axle loads, higher train speeds and increased traffic density. Thus, a new enhanced weld should be developed to prevent accidents due to fracture of welds and to lower maintenance costs. In order to improve such assembly process, a detailed metallurgical study coupled to a thermomechanical modelling of the phenomena involved in the thermite welding process is carried out. Obtained data enables us to develop a new improved thermite weld (type A. This joint is made by modifying the routinely specified procedure (type B used in a railway rail by a standard gap alumino-thermic weld. Joints of type A and B are tested and compared. Based on experimental temperature measurements, a finite element analysis is used to calculate the thermal residual stresses induced. In the vicinity of the weld, the residual stress patterns depend on the thermal conditions during welding as it also shown by litterature [1, 2]. In parallel, X-Ray diffraction has been used to map the residual stress field that is generated in welded rail of types A and B. Their effect on fatigue crack growth in rail welds is studied. An experimental study based on fatigue tests of rails welded by conventional and improved processes adjudicates on the new advances and results will be shown.

  11. Fatigue Properties of Welded Butt Joint and Base Metal of MB8 Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Ying-xia YU


    Full Text Available The fatigue properties of welded butt joint and base metal of MB8 magnesium alloy were investigated. The comparative fatigue tests were carried out using EHF-EM200K2-070-1A fatigue testing machine for both welded butt joint and base metal specimens with the same size and shape. The fatigue fractures were observed and analyzed by a scanning electron microscope of 6360 LA type. The experimental results show that the fatigue performance of the welded butt joint of MB8 magnesium alloy is sharply decreased. The conditional fatigue limit (1×107 of base metal and welded butt joint is about 69.41 and 32.76 MPa, respectively. The conditional fatigue limit (1×107 of the welded butt joint is 47.2 % of that of base metal. The main reasons are that the welding can lead to stress concentration in the weld toe area, tensile welding residual stress in the welded joint, as well as grain coarsening in the welding seam. The cleavage steps or quasi-cleavage patterns present on the fatigue fracture surface, indicating the fracture type of the welded butt joint belongs to a brittle fracture.DOI:

  12. Morphogenetic classification of coal seam washouts in Donbass mines

    Energy Technology Data Exchange (ETDEWEB)

    Shul' ga, V.F.; Vashchenko, V.I.


    The paper evaluates washout types in coal seams in Donbass mines. Five washout types are characterized: trough-shaped, V-shaped or U-shaped, lentil-shaped, consisting of groups of small lentils and discontinuous washouts which consist of a number of coal and rock partings. Each of the 5 washout types is shown in a scheme. The following aspects of coal seam washouts are discussed: dimensions, shape, angle of inclination of trough walls, washout dimensions in relation to coal seam thickness, rock types filling washout zones. Effects of seam washouts on longwall mining are analyzed. Morphogenetic characteristics of 5 washout groups are given. Investigations show that trough-shaped, U or V-shaped washouts are of epigenetic origin and lentil-shaped, discontinuous washouts consisting of a number of rock and coal partings and washouts with groups of rock lentils are of syngenetic origin. Washout classification is shown in a table. Classification is aimed at optimizing the mining system in washout zones. It considers washout dimensions, washout dimensions in relation to coal seam thickness and rock type filling the washout (sandstone, agrillite or aleurite). System for coding information on washouts is described.

  13. Exploiting Seams and Closing Gaps: Lessons from Mumbai and Beyond

    Directory of Open Access Journals (Sweden)

    Dr. Andrea J. Dew


    Full Text Available This article analyzes a single event—the 2008 Mumbai attacks—in order to consider the strategic and operational lessons for dealing with other armed groups. How and why was Lashkar-e-Tayyiba (LeT able to carry out such a sophisticated attack in the heart of Mumbai? And what lessons does Mumbai hold for strategists seeking to counter other armed groups around the world? While tactical level lessons from Mumbai have been well documented, it is important to also consider what the Mumbai attacks tell us at the strategic and operational levels. Specifically, the Mumbai attacks provide valuable insight into how armed groups use the maritime environment, and how they use surprise, denial, and deception to mask intention and invite over-reaction by states. In addition, studying the Mumbai attacks provides insight into some of the strategic and operational seams and gaps that armed groups seek to exploit. These include environmental and geographical factors; institutional, bureaucratic, and jurisdictional seams and gaps between agencies; cognitive seams and gaps that made the use of the sea by LeT so difficult to conceptualize; and the diplomatic seams and gaps that led to heightened tensions among states— in this case, India, Pakistan, and the United States. This article discusses how to categorize these seams and gaps in order to better address the problems they create, and how states might best direct and focus their limited resources when faced with similar challenges.

  14. Conical intersection seams in polyenes derived from their chemical composition (United States)

    Nenov, Artur; de Vivie-Riedle, Regina


    The knowledge of conical intersection seams is important to predict and explain the outcome of ultrafast reactions in photochemistry and photobiology. They define the energetic low-lying reachable regions that allow for the ultrafast non-radiative transitions. In complex molecules it is not straightforward to locate them. We present a systematic approach to predict conical intersection seams in multifunctionalized polyenes and their sensitivity to substituent effects. Included are seams that facilitate the photoreaction of interest as well as seams that open competing loss channels. The method is based on the extended two-electron two-orbital method [A. Nenov and R. de Vivie-Riedle, J. Chem. Phys. 135, 034304 (2011)], 10.1063/1.3608924. It allows to extract the low-lying regions for non-radiative transitions, which are then divided into small linear segments. Rules of thumb are introduced to find the support points for these segments, which are then used in a linear interpolation scheme for a first estimation of the intersection seams. Quantum chemical optimization of the linear interpolated structures yields the final energetic position. We demonstrate our method for the example of the electrocyclic isomerization of trifluoromethyl-pyrrolylfulgide.

  15. Study on gas permeability coefficient measurement of coal seam by radial flow method (United States)

    Zhang, Shuchuan


    For the accurate measurement of the coal seam permeability coefficient, the application range of the coal seam permeability coefficient was studied under various gas flow conditions with the guidance of the coal seam gas flow theory. Adopting the radial flow method, the measurement and calculation of the permeability coefficient of the coal seam C13-1 in Xinji No.1 Coal Mine shows that the permeability coefficient of the original coal seam C13-1 is less than 0.1, and the coal seam is difficult to extract.

  16. The use of electromagnetic body forces to enhance the quality of laser welds (United States)

    Ambrosy, Guenter; Berger, P.; Huegel, H.; Lindenau, D.


    The use of electromagnetic body forces in laser beam welding of aluminum alloys is a new method to shape the geometry and to enhance the quality of the weld seams. In this new approach, electromagnetic volume forces are utilized by applying magnetic fields and electric currents of various origins. Acting in the liquid metal, they directly affect the flow field and can lead to favourable conditions for the melt dynamics and energy coupling. Numerous welds with full and partial penetration using both CO2 and Nd:YAG lasers demonstrate that this method directly influences the seam geometry and top-bead topography as well as the penetration depth and the evolution of pores and cracks. In the case of full penetration, it is also possible to lift or to lower the weld pool. The method, therefore, can be used to shape the geometry and to enhance the quality of the weld seam. Depending on the orientation of an external magnetic field, significant impacts are achieved in CO2 welding, even without an external current: the shape of the cross-sectional area can be increased of up to 50% and also the seam width is changed. Whereas for such conditions with Nd:YAG lasers no significant effect could be observed, it turned out that, when an external electric current is applied, similar effects are present with both wavelengths. In further investigations, the effect of electromagnetic body forces resulting from the interaction of an external current and its self-induced magnetic field was studied. Hereby, the current was fed into the workpiece via a tungsten electrode or a filler wire. The resulting phenomena are the same independent from wavelength and means of current feed.

  17. Bulging Behavior of Thin-walled Welded Low Carbon Steel Tubes

    Directory of Open Access Journals (Sweden)

    XIE Wen-cai


    Full Text Available In order to investigate the deformation behaviour of welded tubes during hydraulic bulging process,the hydraulic bulging tests of thin-walled welded low carbon steel tubes (STKM11A were conducted on the tube hydroformability testing unit.The thickness distribution,profiles of bulging area and the strain distribution were all obtained.Results show that the thickness reduction of weld zone is just 2.4%-5.5% while its effective strain is just 0.05-0.10,which is very small and negligible compared with the parent material and means that just the geometric position of weld zone is changed with the continuous bulging.The thinnest points are located on the both sides of weld seam symmetrically and the angle between the thinnest point and weld seam is about 30°,at which the necking has been occurred.When the length of bulging area increases,the fracture pressure,the thickness reduction and the ultimate expansion ratio all decrease,and the profile of the bulging area gradually steps away from the elliptical model which is powerless for the ratio of length to diameter up to 2.0.Moreover,the strain state of the tube is transformed from biaxial tension to plane strain state with the increasing length of bulging area,on the basis of this the forming limit diagram of welded STKM11A steel tubes can be established.

  18. Love waves in coal seams disturbed by faults

    Energy Technology Data Exchange (ETDEWEB)

    Kwasnicka, B. (Akademia Gorniczo-Hutnicza, Cracow (Poland))


    Describes application of Love waves to exploration of rock body structures lying in front of working faces, in order to obtain early information on disturbances present in a deposit structure, especially on faults. Models of a vertical fault, a fault with a throw as high as the seam thickness or with an inclined throw of half the seam thickness were constructed. Theoretical seismograms and amplitude spectra are presented and discussed. Observation times were 25-40 ms. Maxima in amplitude spectra were within the frequency range of 150-300 Hz. Investigation of amplitude distribution using models allows the actual amplitude distribution to be foreseen which in turn facilitates wave identification when microtectonics of coal seams is investigated. 6 refs.

  19. Control of two Wheeled Welding Mobile Manipulator

    Directory of Open Access Journals (Sweden)

    M. D. Ngo


    Full Text Available A three-linked manipulator mounted on a two-wheeled mobile platform is used to weld a long curved welding path. A welding torch mounted at the end of a manipulator of the welding mobile manipulator (WMM must be controlled for tracking a welding path with constant velocity and constant welding angle of torch. In this paper, a decentralized control method is applied to control the WMM considered as two separate subsystems such as a mobile platform and a manipulator. Two decentralized motion controllers are designed to control two subsystems of WMM, respectively. Firstly, based on a tracking error vector of the manipulator and a feedback motion of the mobile platform, a kinematic controller is designed for manipulator. Secondly, based on an another tracking error vector of the mobile platform and a feedback angular velocities of revolution joints of three-link, a sliding mode controller is designed for the mobile platform. These controllers are obtained based on the Lyapunov's function and its stability condition to ensure for the tracking error vectors to be asymptotically stable. Furthermore, simulation and experimental results are presented to illustrate the effectiveness of the proposed algorithm.

  20. Control of two Wheeled Welding Mobile Manipulator

    Directory of Open Access Journals (Sweden)

    M. D. Ngo


    Full Text Available A three-linked manipulator mounted on a two-wheeled mobile platform is used to weld a long curved welding path. A welding torch mounted at the end of a manipulator of the welding mobile manipulator (WMM must be controlled for tracking a welding path with constant velocity and constant welding angle of torch. In this paper, a decentralized control method is applied to control the WMM considered as two separate subsystems such as a mobile platform and a manipulator. Two decentralized motion controllers are designed to control two subsystems of WMM, respectively. Firstly, based on a tracking error vector of the manipulator and a feedback motion of the mobile platform, a kinematic controller is designed for manipulator. Secondly, based on an another tracking error vector of the mobile platform and a feedback angular velocities of revolution joints of three-link, a sliding mode controller is designed for the mobile platform. These controllers are obtained based on the Lyapunov's function and its stability condition to ensure for the tracking error vectors to be asymptotically stable. Furthermore, simulation and experimental results are presented to illustrate the effectiveness of the proposed algorithm.

  1. Tomographical process monitoring of laser transmission welding with OCT (United States)

    Ackermann, Philippe; Schmitt, Robert


    Process control of laser processes still encounters many obstacles. Although these processes are stable, a narrow process parameter window during the process or process deviations have led to an increase on the requirements for the process itself and on monitoring devices. Laser transmission welding as a contactless and locally limited joining technique is well-established in a variety of demanding production areas. For example, sensitive parts demand a particle-free joining technique which does not affect the inner components. Inline integrated non-destructive optical measurement systems capable of providing non-invasive tomographical images of the transparent material, the weld seam and its surrounding areas with micron resolution would improve the overall process. Obtained measurement data enable qualitative feedback into the system to adapt parameters for a more robust process. Within this paper we present the inline monitoring device based on Fourier-domain optical coherence tomography developed within the European-funded research project "Manunet Weldable". This device, after adaptation to the laser transmission welding process is optically and mechanically integrated into the existing laser system. The main target lies within the inline process control destined to extract tomographical geometrical measurement data from the weld seam forming process. Usage of this technology makes offline destructive testing of produced parts obsolete. 1,2,3,4

  2. Investigation of Sealed Seams Properties of Moisture Barrier Layer in Firefighters Clothing

    Directory of Open Access Journals (Sweden)



    Full Text Available This study presents an experimental investigation of sealed seams performance of two types of nonwoven fireproof fabrics laminated with bicomponent and hydrophilic membrane, which are used for moisture barrier layer in firefighters clothing. Seam strength in longitudinal and cross direction and resistance to water penetration were determined for investigation of quality of sealed seams with thermoplastic polyurethane tape. Determining the efficiency of sealed seams, optimal sealing parameters (temperature, sealing speed and quill pressure were identified in order to achieve good seam performance. The experimental relations and empirical equations for the seam strength and resistance to water penetration determined in this research can be used to predict efficiency of seams quality applying different parameters of seam sealing process. DOI:

  3. A Plasma Control and Gas Protection System for Laser Welding of Stainless Steel

    DEFF Research Database (Denmark)

    Juhl, Thomas Winther; Olsen, Flemming Ove


    A prototype shield gas box with different plasma control nozzles have been investigated for laser welding of stainless steel (AISI 316). Different gases for plasma control and gas protection of the weld seam have been used. The gas types, welding speed and gas flows show the impact on process...... stability and protection against oxidation. Also oxidation related to special conditions at the starting edge has been investigated. The interaction between coaxial and plasma gas flow show that the coaxial flow widens the band in which the plasma gas flow suppresses the metal plasma. In this band the welds...... are oxide free. With 2.7 kW power welds have been performed at 4000 mm/min with Ar / He (70%/30%) as coaxial, plasma and shield gas....

  4. Plasma Control and Gas Protection System for Laser Welding of Stainless Steel

    DEFF Research Database (Denmark)

    Juhl, Thomas Winther; Olsen, Flemming Ove; Petersen, Kaj


    An integrated plasma nozzle and a shield gas box have been investigated for laser welding of 2 mm stainless steel sheets. Different gases for plasma control and gas protection of the weld seam have been used. The gas types, welding speed and coaxial and plasma flow show the impact on process...... stability and protection against oxidation. Also oxidation related to special conditions at the starting edge has been investigated. The interaction between coaxial and plasma gas flow show that the coaxial flow widens the band in which the plasma gas flow suppresses the metal plasma. In this band the welds...... are oxide free. With 2.7 kW power welds have been performed at 3000 mm/min with Ar / He (70%/30%) as coaxial, plasma and shield gas....

  5. Integration of vertical and in-seam horizontal well production analyses with stochastic geostatistical algorithms to estimate pre-mining methane drainage efficiency from coal seams: Blue Creek seam, Alabama. (United States)

    Karacan, C Özgen


    Coal seam degasification and its efficiency are directly related to the safety of coal mining. Degasification activities in the Black Warrior basin started in the early 1980s by using vertical boreholes. Although the Blue Creek seam, which is part of the Mary Lee coal group, has been the main seam of interest for coal mining, vertical wellbores have also been completed in the Pratt, Mary Lee, and Black Creek coal groups of the Upper Pottsville formation to degasify multiple seams. Currently, the Blue Creek seam is further degasified 2-3 years in advance of mining using in-seam horizontal boreholes to ensure safe mining. The studied location in this work is located between Tuscaloosa and Jefferson counties in Alabama and was degasified using 81 vertical boreholes, some of which are still active. When the current long mine expanded its operation into this area in 2009, horizontal boreholes were also drilled in advance of mining for further degasification of only the Blue Creek seam to ensure a safe and a productive operation. This paper presents an integrated study and a methodology to combine history matching results from vertical boreholes with production modeling of horizontal boreholes using geostatistical simulation to evaluate spatial effectiveness of in-seam boreholes in reducing gas-in-place (GIP). Results in this study showed that in-seam wells' boreholes had an estimated effective drainage area of 2050 acres with cumulative production of 604 MMscf methane during ~2 years of operation. With horizontal borehole production, GIP in the Blue Creek seam decreased from an average of 1.52 MMscf to 1.23 MMscf per acre. It was also shown that effective gas flow capacity, which was independently modeled using vertical borehole data, affected horizontal borehole production. GIP and effective gas flow capacity of coal seam gas were also used to predict remaining gas potential for the Blue Creek seam.

  6. Palaeoenvironmental reconstruction of Hüsamlar coal seam, SW Turkey (United States)

    Büçkün, Zeynep; İnaner, Hülya; Oskay, Riza Görkem; Christanis, Kimon


    The Ören and Yatağan Basins in SW Turkey host several Miocene coal deposits currently under exploitation for power generation. The present study aims to provide insight into the palaeoenvironmental conditions, which controlled the formation of the Hüsamlar coal seam located in Ören Basin. The coal seam displays many sharp alternations of matrix lignite beds and inorganic, lacustrine sediment layers. The coal is a medium-to-high ash lignite (10.47-31.16 wt%, on dry basis) with high total sulphur content (up to 10 wt%, on dry, ash-free basis), which makes it prone to self-combustion. The maceral composition indicates that the peat-forming vegetation consisted of both arboreal and herbaceous plants, with the latter being predominant in the upper part of the seam. Mica and feldspars contribute to the low part of the seam; carbonates are dominant in the upper part, whereas quartz and pyrite are present along the entire coal profile. The sudden transitions of the telmatic to the lacustrine regime and reverse is attributed to tectonic movements that controlled water table levels in the palaeomire, which affected surface runoff and hence, clastic deposition.

  7. Palaeoenvironmental reconstruction of Hüsamlar coal seam, SW ...

    Indian Academy of Sciences (India)


    2009 Palaeoenvironment of Seam I in the Marathousa Lignite Mine, Megalopolis Basin. (Southern Greece); International Journal of Coal Geology 78 233-248. Suárez-Ruiz I, Jimenez A, Iglesias J, Laggoun-Defarge F and Pradot J G 1994 Influence of. Resinite on Huminite Properties; Energy &Fuels 8 1417-1424. Sun S and ...

  8. Assessment of reliability and efficiency of mining coal seams located above or below extracted coal seams with support coal pillars. [USSR

    Energy Technology Data Exchange (ETDEWEB)

    Batmanov, Yu.K.; Bakhtin, A.F.; Bulavka, E.I.


    Mining thin (under 1.1 m) coal seams located above or below extracted thicker coal seams in which coal support pillars were left is one of the ways of increasing coal output without major investment in Donbass coal mines. It is planned that by 1985 25 thin coal seams will be mined in the Donbass. Investigations show that mining thin coal seams with gradients up to 12 degrees by a system of raise faces without leaving coal pillars is economical using mining systems available at present. This mining scheme is economical also in the case of coal seams located in zones of geologic dislocations. Using integrated mining systems (coal cutter, powered supports and face conveyor) in this coal seams would reduce mining cost from 0.2 to 0.3 rubles/t. Using automated integrated mining systems is economical in working faces with coal output exceeding 900 t/d. (3 refs.) (In Russian)

  9. Offline motion planning and simulation of two-robot welding coordination (United States)

    Zhang, Tie; Ouyang, Fan


    This paper focuses on the two-robot welding coordination of complex curve seam which means one robot grasp the workpiece, the other hold the torch, the two robots work on the same workpiece simultaneously. This paper builds the dual-robot coordinate system at the beginning, and three point calibration method of two robots' relative base coordinate system is presented. After that, the non master/slave scheme is chosen for the motion planning, the non master/slave scheme sets the poses versus time function of the point u on the workpiece, and calculates the two robot end effecter trajectories through the constrained relationship matrix automatically. Moreover, downhand welding is employed which can guarantee the torch and the seam keep in good contact condition all the time during the welding. Finally, a Solidworks-Sim Mechanics simulation platform is established, and a simulation of curved steel pipe welding is conducted. The results of the simulation illustrate the welding process can meet the requirements of downhand welding, the joint displacement curves are smooth and continuous and no joint velocities are out of working scope.

  10. Gap-bridging During Quasi-simultaneous Laser Transmission Welding (United States)

    Schmailzl, Anton; Hierl, Stefan; Schmidt, Michael

    Tightness is often the main requirement for quasi-simultaneous laser transmission welds. However, remaining gaps cannot be detected by the used set-path monitoring. By using a pyrometer in combination with a 3D-scanner, weld seam interruptions can be localized precisely while welding, due to temperature deviations along the weld contour. To analyze the temperature signal in correlation to the progress of gap-bridging, T-joint samples with predefined gaps are welded. The set-path is measured synchronously. Additionally, the temperature distribution and the influence of the thermal expansion of the polymers are studied by a thermo-mechanical FEM-process simulation. On top of that, the melt blow-out of the welded samples is analyzed using μCT-measurements. The experiments have shown that closing of a gap can be identified reliably by the temperature signal and that the squeezed melt flow into the gap and the thermal expansion in the gap zone accelerates gap-bridging. Furthermore the inserted heat can be adapted in the fault zone, in order to avoid thermal damage.

  11. Electric pulse treatment of welded joint of aluminum alloy

    Directory of Open Access Journals (Sweden)

    A.A. Mitiaev


    Full Text Available Purpose. Explanation of the redistribution effect of residual strengthes after electric pulse treatment of ark welding seam of the aluminum alloy. Methodology. Alloy on the basis of aluminium of АК8М3 type served as the research material. As a result of mechanical treatment of the ingots after alloy crystallization the plates with 10 mm thickness were obtained. After edge preparation the elements, which are being connected were butt welded using the technology of semiautomatic argon arc welding by the electrode with a diameter of 3 mm of AK-5 alloy. Metal structure of the welded joint was examined under the light microscope at a magnification of 200 and under the scanning electronic microscope «JSM-6360 LA». The Rockwell hardness (HRF was used as a strength characteristic of alloy. Hardness measuring of the phase constituents (microhardness was carried out using the device PМТ-3, with the indenter loadings 5 and 10 g. The crystalline structure parameters of alloy (dislocation density, second kind of the crystalline grid distortion and the scale of coherent scattering regions were determined using the methods of X-ray structural analysis. Electric pulse treatment (ET was carried out on the special equipment in the conditions of the DS enterprise using two modes A and В. Findings. On the basis of researches the previously obtained microhardness redistribution effect in the area of welded connection after ET was confirmed. As a result of use of the indicated treatment it was determined not only the reduction of microhardness gradient but also the simultaneous hardening effect in the certain thermal affected areas near the welding seam. During study of chemical composition of phase constituents it was discovered, that the structural changes of alloy as a result of ET first of all are caused by the redistribution of chemical elements, which form the connections themselves. By the nature of the influence the indicated treatment can be

  12. Distortion Control during Welding


    Akbari Pazooki, A.M.


    The local material expansion and contraction involved in welding result in permanent deformations or instability i.e., welding distortion. Considerable efforts have been made in controlling welding distortion prior to, during or after welding. Thermal Tensioning (TT) describes a group of in-situ methods to control welding distortion. In these methods local heating and/or cooling strategies are applied during welding. Additional heating and/or cooling sources can be implemented either stationa...

  13. Features of the calculation of Love waves in coal seams with smooth thickness variation

    Energy Technology Data Exchange (ETDEWEB)

    Danilov, V.N. (Moskovskii Gornyi Institut (USSR))


    Explains that mathematical modeling of the propagation of seam waves and of their interaction with nonhomogeneous seams is useful for monitoring and forecasting the state of a coal seam, and discusses ways of producing such models. Using the example of the propagation of Love polarization waves along an axis and based on the solution to the Helmholtz equation for the horizontal component of plastic wave displacement in the WKB approximation method, produces a variance equation and formulae for the displacement of Love polarization waves in a coal seam with a smooth thickness variation. Examines the influence of the interchange of energy between the seam and the surrounding rock on the dynamic parameters of the seam waves. Proves that the wave number of the seam waves has a small imaginary part that depends on the product of thickness into the current frequency if the derived thickness along the horizontal coordinate is not zero. 9 refs.

  14. Thermomechanically coupled conduction mode laser welding simulations using smoothed particle hydrodynamics (United States)

    Hu, Haoyue; Eberhard, Peter


    Process simulations of conduction mode laser welding are performed using the meshless Lagrangian smoothed particle hydrodynamics (SPH) method. The solid phase is modeled based on the governing equations in thermoelasticity. For the liquid phase, surface tension effects are taken into account to simulate the melt flow in the weld pool, including the Marangoni force caused by a temperature-dependent surface tension gradient. A non-isothermal solid-liquid phase transition with the release or absorption of additional energy known as the latent heat of fusion is considered. The major heat transfer through conduction is modeled, whereas heat convection and radiation are neglected. The energy input from the laser beam is modeled as a Gaussian heat source acting on the initial material surface. The developed model is implemented in Pasimodo. Numerical results obtained with the model are presented for laser spot welding and seam welding of aluminum and iron. The change of process parameters like welding speed and laser power, and their effects on weld dimensions are investigated. Furthermore, simulations may be useful to obtain the threshold for deep penetration welding and to assess the overall welding quality. A scalability and performance analysis of the implemented SPH algorithm in Pasimodo is run in a shared memory environment. The analysis reveals the potential of large welding simulations on multi-core machines.

  15. Effect of laser pulse on alternative current arc discharge during laser-arc hybrid welding of magnesium alloy (United States)

    Chen, Minghua; Xin, Lijun; Zhou, Qi; He, Lijia; Wu, Fufa


    The coupling effect between a laser and arc plasma was studied in situations in which the laser acts at the positive and negative waveforms of the arc discharge during the laser-arc hybrid welding of magnesium alloy. Using the methods of direct observation, high speed imaging, and spectral analysis, the surface status of weld seams, weld penetration depths, plasma behavior, and spectral characteristics of welding plasma were investigated, respectively. Results show that, as compared with the laser pulse acting at the negative waveform of the arc plasma discharge, a better weld seam formation can be achieved when the laser pulse acts at the positive waveform of the arc discharge. At the same time, the radiation intensity of Mg atoms in the arc plasma increases significantly. However, the weld penetration depth is weaker. The findings show that when the laser pulse is acting at the negative waveform of the arc plasma discharge, the position of the arc plasma discharge on the workpiece can be restrained by the laser action point, which improves the energy density of the welding arc.

  16. WELDING PROCESS (United States)

    Zambrow, J.; Hausner, H.


    A method of joining metal parts for the preparation of relatively long, thin fuel element cores of uranium or alloys thereof for nuclear reactors is described. The process includes the steps of cleaning the surfaces to be jointed, placing the sunfaces together, and providing between and in contact with them, a layer of a compound in finely divided form that is decomposable to metal by heat. The fuel element members are then heated at the contact zone and maintained under pressure during the heating to decompose the compound to metal and sinter the members and reduced metal together producing a weld. The preferred class of decomposable compounds are the metal hydrides such as uranium hydride, which release hydrogen thus providing a reducing atmosphere in the vicinity of the welding operation.

  17. A comparative study of the microstructure and properties of 800 MPa microalloyed C-Mn steel welded joints by laser and gas metal arc welding

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Qian [The State Key Laboratory of Rolling and Automation of Northeastern University, Shenyang 110819 (China); Di, Hong-Shuang, E-mail: [The State Key Laboratory of Rolling and Automation of Northeastern University, Shenyang 110819 (China); Li, Jun-Chen [The State Key Laboratory of Rolling and Automation of Northeastern University, Shenyang 110819 (China); Wu, Bao-Qiang [National Key Laboratory for Precision Hot Processing of Metals, Harbin Institute of Technology, Harbin 150001 (China); Misra, R.D.K. [Laboratory for Excellence in Advanced Steel Research, Department of Metallurgical, Material and Biomedical Engineering, University of Texas at El Paso, TX 79968 (United States)


    The differences in microstructure and mechanical properties of laser beam welded (LBW) and gas metal arc welded (GMAW) joints of 800 MPa grade Nb-Ti-Mo microalloyed C-Mn steel of 5 mm thickness were studied. The study suggested that the microstructure in welded seam (WS) of GMAW was acicular ferrite and fine grained ferrite, whereas lath martensite (LM) was obtained in WS of LBW, where inclusions were finer and did not act as nucleation sites for acicular ferrite. The microstructure of coarse-grained HAZ (CGHAZ) obtained using the two welding methods was LM and granular bainite (GB), respectively. The original austenite grain size in CGHAZ of LBW was 1/3 of GMAW. The microstructure of fine-grained HAZ and mixed-grained HAZ using the two welding methods was ferrite and M-A constituents, while that of LBW was significantly fine. The hardness of LBW welded joints was higher than the base metal (BM), which was the initiation site for tensile fracture. The tensile fracture location of GMAW welded joints was in WS. The impact toughness of LBW welded joints was excellent and the impact absorption energy was similar to BM.

  18. New technology for production of granular adding material with nanomodifying additives for steel arc welding

    Directory of Open Access Journals (Sweden)

    BOLDYREV Alexander Mikhaylovich


    Full Text Available The chemical analysis of metal seam showed that introduction of titanium dioxide with MCA intensifies transition of Al2O3 from slag into metal pool and provides double concentration of titanium in the seam compared to the one which appears in the interaction of bathtub with melted flux AH-47 without TiO2 additives. The presence of oxides of titanium and aluminium of endogenous origin in the melt leads to formation of refractory particles with the center of TiO2 and Al2O3 in it. These particles are the centers of crystallization in the tail part of the molten pool and they remain in seam metal in the form of evenly distributed fine nonmetallic inclusions, which have crystallographic affinity with a matrix (α-iron. That provides the fine-grained seam structure with the raised and stable strength characteristics. This article compares the existing and developed technologies for production of MCA. The granulometric analysis of the powder TiO2 has demonstrated that when MCA is processed in the planetary mill, particles of titanium dioxide are crushed to a nanodimensional order. It is shown that the preparation of MCA in high-energy planetary mill (due to double increase of durability in coupling of the modifier with granulate provides its stable structure, increases the cold resistance (20–25% and stability of strength characteristics along the length of welded seam. Metalgraphic researches determined that the fine-grained structure which linear size of grain is twice smaller than the one obtained in the old technology welding is formed in a seam. However the direct introduction of nanomodifiers in a molten pool through the flux or an electrode wire is not efficient because of their deactivation and high temperature in welding zone. Therefore it was offered to use modifiers in the mix with the cooling macroparticles in case of automatic welding of a bridge metalware under flux using metalchemical additive (MCA. The MCA consists of a chopped

  19. Welding processes handbook

    CERN Document Server

    Weman, Klas


    Offers an introduction to the range of available welding technologies. This title includes chapters on individual techniques that cover principles, equipment, consumables and key quality issues. It includes material on such topics as the basics of electricity in welding, arc physics, and distortion, and the weldability of particular metals.$bThe first edition of Welding processes handbook established itself as a standard introduction and guide to the main welding technologies and their applications. This new edition has been substantially revised and extended to reflect the latest developments. After an initial introduction, the book first reviews gas welding before discussing the fundamentals of arc welding, including arc physics and power sources. It then discusses the range of arc welding techniques including TIG, plasma, MIG/MAG, MMA and submerged arc welding. Further chapters cover a range of other important welding technologies such as resistance and laser welding, as well as the use of welding techniqu...

  20. Computational Modeling of the Degassing of Coal Seams (United States)

    Vasenin, I. M.; Krainov, A. Yu.


    A physico-mathematical model of methane desorption and filtration in an undisturbed coal seam in the vicinity of a degassing well is proposed. The results are presented on calculations of the change in the specific methane release from this well and in the average content of methane in the coal mass in its vicinity in a degassing time of up to 6 years. A good agreement between the results of calculations of the model and the engineering formulas has been obtained.

  1. 49 CFR 178.61 - Specification 4BW welded steel cylinders with electric-arc welded longitudinal seam. (United States)


    ... exceed 1/8 inch per minute during yield strength determination. (k) Elongation. Physical test specimens... and must meet the requirements of CGA Pamphlet C-3. (2) Guided bend test. A root test specimen must be... specified for American Standard Taper Pipe threads. (iii) Straight threads, having at least 4 engaged...

  2. Tracing the Bulli and Balgownie seams across the Sydney Basin

    Energy Technology Data Exchange (ETDEWEB)

    Hill, M.B.L.; Armstrong, M.; Cozens, S.; Byrnes, J. [New South Wales Department of Mineral Resources, Sydney, NSW (Australia)


    The Department of Mineral Resources commenced an audit of the State`s coal, coal seam methane and petroleum resources in 1992. One of the first areas examined was the central part of the Basin lying between the Southern, Western, Hunger and Newcastle Coalfields. Little has been published about the geology of this area and before attempting a resource assessment, it was necessary to produce a working model of the stratigraphy and sedimentology. This paper presents the preliminary results of that study. The geology of the upper part of the sequence is examined using east-west and north-south cross sections. A new model is presented dividing the upper coal measures into an alluvial plain facies and a deltaic facies. It is suggested that fluvial systems covered the Basin from Cape Horn seam time onwards but with several long hiatuses during which blanket coals developed. The Bulli, Balgownie and Cape Horn seams can be correlated with certainty across most of the Basin. These correlations are discussed and a stratigraphy for the Central Basin areas is proposed. 2 refs., 1 fig., 3 tabs.

  3. Introduction to Welding. (United States)

    Fortney, Clarence; Gregory, Mike

    This curriculum guide provides six units of instruction on basic welding. Addressed in the individual units of instruction are the following topics: employment opportunities for welders, welding safety and first aid, welding tools and equipment, basic metals and metallurgy, basic math and measuring, and procedures for applying for a welding job.…

  4. Distortion Control during Welding

    NARCIS (Netherlands)

    Akbari Pazooki, A.M.


    The local material expansion and contraction involved in welding result in permanent deformations or instability i.e., welding distortion. Considerable efforts have been made in controlling welding distortion prior to, during or after welding. Thermal Tensioning (TT) describes a group of in-situ

  5. Track buckling prevention : theory, safety concepts, and applications (United States)


    This report is a part of the John A. Volpe National Transportation Systems Centers Track Stability Research Program for the Federal Railroad Administration on thermal buckling of continuous welded rail (CWR) track and its prevention. Presented in ...

  6. Gap Bridging Ability in Laser GMA Hybrid Welding of Thin 22MnB5 Sheets (United States)

    Möller, F.; Kügler, H.; Kötschau, S.; Geier, A.; Goecke, S.-F.

    In this paper, laser GMA hybrid welding of thin ultra-high-strength steel sheets (22MnB5) is investigated. A single-mode laser beam oscillating transversal to the welding direction is used in order to minimize the heat input during the process. The sheets have a thickness of 1.5mm each and are fixed in overlap configuration. The gap between the sheets was 0.8mm during experiments in order to simulate typical gap width in industrial manufacturing processes. It is shown that a stable weld seam has been achieved for this gap width in case of a welding speed of 6m/min. The gap bridging ability is caused by the interaction of the arc and the laser beam process. The laser beam process produces deeper penetration in the bottom sheet. Thus, the arc is stabilized by the laser beam.

  7. Assessment of The Cracking Properties of Stainless Steel Alloys and their Usability for Laser Welding in Production

    DEFF Research Database (Denmark)

    Juhl, Thomas Winther


    Methods to assess stainless steel alloys’ cracking properties and usability for laser welding has been studied. Also tests to assess alloys’ susceptibility to hot cracking has been conducted. Among these is the so-called Weeter test which assesses the alloy by executing a number of spot welds...... to provoke cracking in the alloy. In this work the Weeter test has been modified and changed in order to develop a faster and easier test also applicable to small specimens. The new test, called a Groove test differs from the Weeter test by its procedure in which linear seam welds are conducted instead...... of spot welds. The Groove test has the advantage of an easier microscopy and analysis in the welds. Results from crack tests was partly confirmed by predictions made on the basis of the alloy’s constituents and solidification growth rate....

  8. Advanced Welding Applications (United States)

    Ding, Robert J.


    Some of the applications of advanced welding techniques are shown in this poster presentation. Included are brief explanations of the use on the Ares I and Ares V launch vehicle and on the Space Shuttle Launch vehicle. Also included are microstructural views from four advanced welding techniques: Variable Polarity Plasma Arc (VPPA) weld (fusion), self-reacting friction stir welding (SR-FSW), conventional FSW, and Tube Socket Weld (TSW) on aluminum.

  9. Numerical Analysis of Crack Progress in Different Areas of a Friction Stir Welded Bead for an 5251 H14 Aluminum Alloy Specimen

    Directory of Open Access Journals (Sweden)

    Y. Kambouz


    Full Text Available The assemblies welded by Friction Stir Welding have a major advantage which is the absence of a metal filler. This process contributes to the welding of materials that are known to be difficult to weld using the conventional techniques often employed in the field of transport, for example in the automobile body by applying a spot welding. The numerical modeling of this type of process is complex, not only in terms of the variety of physical phenomena which must be considered, but also because of the experimental procedure that must be followed in order to verify and validate numerical predictions. In this work, a finite element model is proposed in order to simulate the crack propagation under monotonic loading in different areas of the weld seam of a strain hardening CT-50 aluminum alloy 5251H14 specimen.

  10. Effects of aging treatment and heat input on the microstructures and mechanical properties of TIG-welded 6061-T6 alloy joints (United States)

    Peng, Dong; Shen, Jun; Tang, Qin; Wu, Cui-ping; Zhou, Yan-bing


    Aging treatment and various heat input conditions were adopted to investigate the microstructural evolution and mechanical properties of TIG welded 6061-T6 alloy joints by microstructural observations, microhardness tests, and tensile tests. With an increase in heat input, the width of the heat-affected zone (HAZ) increases and grains in the fusion zone (FZ) coarsen. Moreover, the hardness of the HAZ decreases, whereas that of the FZ decreases initially and then increases with an increase in heat input. Low heat input results in the low ultimate tensile strength of the welded joints due to the presence of partial penetrations and pores in the welded joints. After a simple artificial aging treatment at 175°C for 8 h, the microstructure of the welded joints changes slightly. The mechanical properties of the welded joints enhance significantly after the aging process as few precipitates distribute in the welded seam.

  11. Use of barium-strontium carbonatite for flux welding and surfacing of mining machines (United States)

    Kryukov, R. E.; Kozyrev, N. A.; Usoltsev, A. A.


    The results of application of barium-strontium carbonatite for modifying and refining iron-carbon alloys, used for welding and surfacing in ore mining and smelting industry, are generalized. The technology of manufacturing a flux additive containing 70 % of barium-strontium carbonatite and 30 % of liquid glass is proposed. Several compositions of welding fluxes based on silicomanganese slag were tested. The flux additive was introduced in an amount of 1, 3, 5 %. Technological features of welding with the application of the examined fluxes are determined. X-ray spectral analysis of the chemical composition of examined fluxes, slag crusts and weld metal was carried out, as well as metallographic investigations of welded joints. The principal possibility of applying barium-strontium carbonatite as a refining and gas-protective additive for welding fluxes is shown. The use of barium-strontium carbonatite reduces the contamination of the weld seam with nonmetallic inclusions: non-deforming silicates, spot oxides and brittle silicates, and increases the desulfurizing capacity of welding fluxes.

  12. Friction Stir Welding of three dissimilar aluminium alloy used in aeronautics industry (United States)

    Boşneag, A.; Constantin, M. A.; Niţu, E.; Iordache, M.


    Friction Stir Welding (FSW) is an innovative solid-state joining process. This process was, in first time, develop to join the similar aluminum plates but now the technology can be used to weld a large area of materials similar or dissimilar. Taking these into account FSW process, for dissimilar materials are increasingly required, more than traditional arc welding, in industrial environment. More than that FSW is used in aeronautics industry because of very good result and very good weldability between aluminum alloy used at building of airplanes, where the body of airplane are 20% aluminum alloy and this percent can be increaser in future. In this paper is presented an experimental study which includes welding three dissimilar aluminum alloy, with different properties, used in aeronautics industry, this materials are: AA 2024, AA6061 and AA7075. After welding with different parameters, the welding join and welding process will be analyzed considering process temperature, process vertical force, and roughnessof welding seams, visual aspect and microhardness.

  13. Experimental and Numerical Studies on Residual Stress in Wide Butt Welds

    Directory of Open Access Journals (Sweden)

    Yang Ding


    Full Text Available The presence of residual stress in steel members can significantly compromise the stiffness and fatigue life of steel structural components. This influence becomes more serious for the wide butt welds in the construction of large-sized steel members due to the different residual stress distribution from the normal size butt welds. This paper experimentally studied the residual stress in the wide butt welds through an 8-experiment test program. High residual stress was produced during the wide butt welding and this stress was observed to be even higher than the yield strength of the steel. Moreover, this residual stress in the steel plate was firstly compressive and then transferred into tensile stress with the increase in the distance away from the butt weld line. The magnitude of the residual stress increased with the increase in the width of the welding seams. This paper also developed a finite element model by SYSWELD to simulate the residual stress produced by the wide butt welding. The accuracy of the FE simulation was checked by the reported test results. In order to reduce the residual stress, the ultrasonic peening method was adopted. The analysis results indicated that ultrasonic peening method effectively reduced the residual stress caused by the wide butt welding during the construction.

  14. Dual beam Nd:YAG laser welding: influence of lubricants to lap joint welding of steel sheets (United States)

    Geiger, M.; Merklein, M.; Otto, A.; Blankl, A.


    used to simulate the contaminations. The sheets were welded with mono- and bifocal optic, whereas with bifocal the power distribution between the two beams was varied. After welding, the seams were qualified by analyzing surface defects and mechanical properties. The results of the investigations show that the adoption of a bifocal optic can increase the stability of the welding process. The distribution between the two single spots has an essential influence on the welding result. In order to get a higher penetration and failure free seams, a 30 % to 70 % distribution between the two spots is better. Furthermore the blade angle has another slight impact on the welding result. For monofocus and bifocus a towing angle between the sheets and the beam produces better welding results. Considering these results it can be resumed that the application of a bifocal optic is a possibility to increase the quality and the stability of lap joint welding but the parameter settings for good results can only be varied in a tight tolerance zone.

  15. Determination of the Technological Parameters of Borehole Underground Coal Gasification for Thin Coal Seams


    Falshtynskyi, Volodymyr S.; Dychkovskyi, Roman O.; Vasyl G. Lozynskyi; Pavlo B. Saik


    In this article the characteristics of the criteria of borehole underground coal gasification for thin coal seams are defined. The thermal and material balance calculations for coal seam gasification processes are also explained. The construction, method of in situ gasifier preparation, and the sequence of coal seam gasification for area No 1 (located in the field of Solenovsk coal deposits) are also described. The parameters of borehole underground coal gasification for the Solenovsk coal mi...

  16. Dynamic Response of Wheel-Rail Interaction at Rail Weld in High-Speed Railway

    Directory of Open Access Journals (Sweden)

    Boyang An


    Full Text Available As a main part of continuously welded rail track, rail weld widely exists in high-speed railway. However, short-wave irregularities can easily initiate and develop in rail weld due to the limitation of welding technology and thus rail weld has been a main high-frequency excitation and is responsible for deterioration of track components. This work reports a 3D finite element model of wheel-rail rolling contact which can simulate dynamic wheel-rail interaction at arbitrary contact geometry up to 400 km/h. This model is employed to investigate dynamic response of wheel-rail interaction at theoretical and measured rail weld, including wheel-rail force and axle-box acceleration. These simulation results, combined with Quality Index (QI method, are used to develop a quantitative expression, which can be easily applied for evaluating rail weld deterioration based on measured rail profiles and axle-box acceleration.

  17. Counterrotating-Shoulder Mechanism for Friction Stir Welding (United States)

    Nunes, Arthur C., Jr.


    A counterrotating-shoulder mechanism has been proposed as an alternative to the mechanism and fixtures used in conventional friction stir welding. The mechanism would internally react most or all of the forces and torques exerted on the workpiece, making it unnecessary to react the forces and torques through massive external fixtures. In conventional friction stir welding, a rotating pin tool is inserted into, and moved along, a weld seam. As the pin tool moves, it stirs together material from the opposite sides of the seam to form the weld. A large axial plunge force must be exerted upon the workpiece through and by the pin tool and a shoulder attached above the pin tool in order to maintain the pressure necessary for the process. The workpiece is secured on top of an anvil, which supports the workpiece against the axial plunge force and against the torque exerted by the pin tool and shoulder. The anvil and associated fixtures must be made heavy (and, therefore, are expensive) to keep the workpiece stationary. In addition, workpiece geometries must be limited to those that can be accommodated by the fixtures. The predecessor of the proposed counterrotating-shoulder mechanism is a second-generation, self-reacting tool, resembling a bobbin, that makes it possible to dispense with the heavy anvil. This tool consists essentially of a rotating pin tool with opposing shoulders. Although the opposing shoulders maintain the necessary pressure without need to externally apply or react a large plunge force, the torque exerted on the workpiece remains unreacted in the absence of a substantial external fixture. Depending on the RPM and the thickness of the workpiece, the torque can be large. The proposed mechanism (see figure) would include a spindle attached to a pin tool with a lower shoulder. The spindle would be coupled via splines to the upper one of three bevel gears in a differential drive. The middle bevel gear would be the power-input gear and would be coupled to the

  18. Sensing textile seam-line for wearable multimodal physiological monitoring. (United States)

    McKnight, M; Agcayazi, T; Kausche, H; Ghosh, T; Bozkurt, A


    This paper investigates a novel multimodal sensing method by forming seam-lines of conductive textile fibers into commercially available fabrics. The proposed ultra-low cost micro-electro-mechanical sensor would provide, wearable, flexible, textile based biopotential signal recording, wetness detection and tactile sensing simultaneously. Three types of fibers are evaluated for their array-based sensing capability, including a 3D printed conductive fiber, a multiwall carbon nanotube based fiber, and a commercially available stainless steel conductive thread. The sensors were shown to have a correlation between capacitance and pressure; impedance and wetness; and recorded potential and ECG waveforms.


    Directory of Open Access Journals (Sweden)

    Gökhan AYDIN


    Full Text Available A few coal mines use coalbed methane recovered from coal seams. As well as being unable to use gas means waste of an economically valuable source, it contributes to global warming. Gases recovered from coal mines can be used for various applications as an alternative source to natural gas or such as generation of power related to methane concentration. In cases the sale and/or use of gas would not be profitable, the best way for decreasing gas emissions is to destroy methane via flaring. In this study, the utilization technologies of methane are defined in detail and the examples being in practice are given.

  20. Study on Intelligent Control of Metal Filling System by Welding Robots in the Open Environment

    Directory of Open Access Journals (Sweden)

    Wei Fu


    Full Text Available robot model of three-arm and five-degree freedom plus large scope of traversing welding was established, and decoupling of models of “large scope of traversing”, “triangle movement of two arms” and “spherical movement of one arm” was realized. The model of “triangle movement of two arms ”is able to use geometrical calculation to solve the kinematics inverse problem , avoid the multiplicity, improve the calculation speed, eliminate the blind spots of the motions of welding gun of welding robot, and simplify the kinematic pair of kinematic mechanism for the arc filling strategy during welding travelling of robot. Binocular stereo vision camera was used to detect the edges of welds, and laser array sensor was used to detect the amount of metal filling of welds. In completely open conditions, feedback was fused based on sensor data to realize the welding tracking control by welding robot.

  1. Reprocessing weld and method

    Energy Technology Data Exchange (ETDEWEB)

    Killian, M.L.; Lewis, H.E.


    A process is described for improving the fatigue resistance of a small primary structural weld at a joint between structural members of a weldment, the weld having been made with the welding energy input of E[sub 1], the process comprising: applying a reprocessing weld on at least a portion of either one or both toes of the primary structural weld, thereby covering said toe portion, the reprocessing weld containing a filler metal and having a cross-sectional area which is less than the corresponding cross-sectional area of the primary structural weld, the reprocessing weld extending onto the face of the primary structural weld at one side of the toe portion covered and onto the structural member at the other side of the toe portion covered, and the total welding energy input, E[sub 2], used in said reprocessing the primary structural weld being less than the welding energy input E[sub 1] of the primary structural weld.

  2. A thermomechanical criterion for hot cracking during electron beam welding of CuCrZr alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wisniewski, J.; Pilvin, R. [CEA Saclay, Dept. Modelisation de Systemes et Structures (DEN/DANS/DM2S/SEMT/LTA), 91 - Gif sur Yvette (France); Carron, D. [Universite de Bretagne-Sud, LET2E (EA3373), 56 - Lorient (France); Ayrault, D. [CEA Saclay (LTA), 91 - Gif-sur-Yvette (France); Durocher, A. [Association Euratom-CEA Cadarache (DSM/DRFC), 13 - Saint-Paul-lez-Durance (France). Dept. de Recherches sur la Fusion Controlee; Primaux, F.; Cauwe, B. [Le Bronze Industriel, 51 - Suippes (France)


    Full text of publication follows: Due to its good thermomechanical and thermophysical properties, precipitation hardened CuCrZr alloy is used for structural components in fusion experiments such as Tore Supra, JET, W7X and will find also application in the thermonuclear fusion reactor ITER. In Tore Supra (CEA Cadarache, France) this material is typically used for heat sink structures of plasma facing components. The experience feedback showed that the CuCrZr alloy was very sensitive to the hot tearing phenomenon during electron beam welding, leading to defects in and/or near the melted zone. The objective of the project under consideration is to propose a hot tearing criterion by mean of numerical simulations, in order to define a welding acceptance test which could be applied to the material, delivered from different manufacturers. In order to characterize the hot tearing phenomenon, a laboratory test, inspired by the Shibahara's experiment, is used. An electron beam welding seam is performed on a thin rectangular plate, which is instrumented with thermocouples while a CCD camera allows recording of eventual cracking defects during welding. The image correlation method permits to determine the displacement field in the solidified welding seam as well as in the non melted zone. In order to identify the hot tearing criterion due to the welding process, the stress and strain state in the material during the laboratory test is calculated with a Lagrangian thermomechanical finite element simulation. For high temperatures, the alloy viscosity is taken into account in order to identify an elasto-viscoplastic behaviour law. Thermomechanical experiments are performed with a Gleeble physical simulator. A thermomechanical criterion for the initiation of hot tearing during electron beam welding of a quenched and aged CuCr1Zr alloy (DIN 17672 standard) has been identified. (authors)

  3. Influence of laser beam incidence angle on laser lap welding quality of galvanized steels (United States)

    Mei, Lifang; Yan, Dongbing; Chen, Genyu; Wang, Zhenhui; Chen, Shuixuan


    Based on the characteristics of laser welded structural parts of auto bodies, the influence of variation in laser beam incidence angle on the lap welding performance of galvanized auto-body sheets was studied. Lap welding tests were carried out on the galvanized sheets for auto-body application at different laser beam incidence angles by using the optimal welding parameters obtained through orthogonal experiment. The effects of incidence angle variation on seam appearance, cross-sectional shape, joint mechanical properties and microstructure of weldments were analyzed. In addition, the main factors influencing the value of incidence angle were investigated. According to the results, the weld seams had a good appearance as well as a fine, and uniform microstructure when the laser beam incidence angle was smaller than the critical incidence angle, and thus they could withstand great tensile and shear loads. Moreover, all tensile-shear specimens were fractured in the base material zone. When the laser beam incidence angle was larger than the critical incidence angle, defects like shrinkage and collapse tended to emerge, thereby resulting in the deteriorated weldability of specimens. Meanwhile, factors like the type and thickness of sheet, weld width as well as inter-sheet gap all had a certain effect on the value of laser beam incidence angle. When the sheet thickness was small and the weld width was narrow, the laser beam incidence angle could be increased appropriately. At the same time, small changes in the inter-sheet gap could greatly impact the value of incidence angle. When the inter-sheet gap was small, the laser beam incidence angle should not be too large.

  4. CO2 Sequestration in Unmineable Coal Seams: Potential Environmental Impacts

    Energy Technology Data Exchange (ETDEWEB)

    Hedges, S.W.; Soong, Yee; McCarthy Jones, J.R.; Harrison, D.K.; Irdi, G.A.; Frommell, E.A.; Dilmore, R.M.; Pique, P.J.; Brown, T.D


    An initial investigation into the potential environmental impacts of CO2 sequestration in unmineable coal seams has been conducted, focusing on changes in the produced water during enhanced coalbed methane (ECBM) production using a CO2 injection process (CO2-ECBM). Two coals have been used in this study, the medium volatile bituminous Upper Freeport coal (APCS 1) of the Argonne Premium Coal Samples series, and an as-mined Pittsburgh #8 coal, which is a high volatile bituminous coal. Coal samples were reacted with either synthetic produced water or field collected produced water and gaseous carbon dioxide at 40 οC and 50 bar to evaluate the potential for mobilizing toxic metals during CO2-ECBM/sequestration. Microscopic and x-ray diffraction analysis of the post-reaction coal samples clearly show evidence of chemical reaction, and chemical analysis of the produced water shows substantial changes in composition. These results suggest that changes to the produced water chemistry and the potential for mobilizing toxic trace elements from coalbeds are important factors to be considered when evaluating deep, unmineable coal seams for CO2 sequestration.

  5. Handbook of Plastic Welding

    DEFF Research Database (Denmark)

    Islam, Aminul

    The purpose of this document is to summarize the information about the laser welding of plastic. Laser welding is a matured process nevertheless laser welding of micro dimensional plastic parts is still a big challenge. This report collects the latest information about the laser welding of plastic...... materials and provides an extensive knowhow on the industrial plastic welding process. The objectives of the report include: - Provide the general knowhow of laser welding for the beginners - Summarize the state-of-the-art information on the laser welding of plastics - Find the technological limits in terms...... of design, materials and process - Find the best technology, process and machines adaptive to Sonion’s components - Provide the skills to Sonion’s Design Engineers for successful design of the of the plastic components suitable for the laser welding The ultimate goal of this report is to serve...

  6. Microstructural Evolution in Friction Stir Welding of Ti-6Al-4V (United States)

    Rubisoff, H.; Querin, J.; Magee, D.; Schneider, J.


    Friction stir welding (FSW) is a thermo-mechanical process that utilizes a nonconsumable rotating pin tool to consolidate a weld joint. In the conventional FSW process, the pin tool is responsible for generating both the heat required to soften the material and the forces necessary to deform and combine the weld seam. As such, the geometry of the pin tool is important to the quality of the weld and the process parameters required to produce the weld. Because the geometry of the pin tool is limitless, a reduced set of pin tools was formed to systematically study their effect on the weldment with respect to mechanical properties and resultant microstructure. In this study 0deg, 15deg, 30deg, 45deg, and 60deg tapered, microwave sintered, tungsten carbide (WC) pin tools were used to FSW Ti-6Al-4V. Transverse sections of the weld were used to test for mechanical properties and to document the microstructure using optical microscopy. X-ray diffraction (XRD) was also used to characterize the microstructure in the welds. FSW results for the 45deg and 60deg pin tools are reported in this paper.

  7. Multiple pass and multiple layer friction stir welding and material enhancement processes (United States)

    Feng, Zhili [Knoxville, TN; David, Stan A [Knoxville, TN; Frederick, David Alan [Harriman, TN


    Processes for friction stir welding, typically for comparatively thick plate materials using multiple passes and multiple layers of a friction stir welding tool. In some embodiments a first portion of a fabrication preform and a second portion of the fabrication preform are placed adjacent to each other to form a joint, and there may be a groove adjacent the joint. The joint is welded and then, where a groove exists, a filler may be disposed in the groove, and the seams between the filler and the first and second portions of the fabrication preform may be friction stir welded. In some embodiments two portions of a fabrication preform are abutted to form a joint, where the joint may, for example, be a lap joint, a bevel joint or a butt joint. In some embodiments a plurality of passes of a friction stir welding tool may be used, with some passes welding from one side of a fabrication preform and other passes welding from the other side of the fabrication preform.

  8. Evaluation of bending rigidity behaviour of ultrasonic seaming on woven fabrics (United States)

    Şevkan Macit, Ayşe; Tiber, Bahar


    In recent years ultrasonic seaming that is shown as an alternative method to conventional seaming has been investigated by many researchers. In our study, bending behaviour of this alternative method is examined by changing various parameters such as fabric type, seam type, roller type and seaming velocity. For this purpose fifteen types of sewn fabrics were tested according to bending rigidity test standard before and after washing processes and results were evaluated through SPSS statistical analyze programme. Consequently, bending length values of the ultrasonically sewn fabrics are found to be higher than the bending length values of conventionally sewn fabrics and the effects of seam type on bending length are seen statistically significant. Also it is observed that bending length values are in relationship with the rest of the parameters excluding roller type.

  9. Welding Course Curriculum. (United States)

    Genits, Joseph C.

    This guide is intended for use in helping students gain a fundamental background on the major aspects of the welding trade. The course emphasis is on mastery of the manipulative skills necessary to develop successful welding techniques and on acquisition of an understanding of the specialized tools and equipment used in welding. The first part…

  10. Instructional Guidelines. Welding. (United States)

    Fordyce, H. L.; Doshier, Dale

    Using the standards of the American Welding Society and the American Society of Mechanical Engineers, this welding instructional guidelines manual presents a course of study in accordance with the current practices in industry. Intended for use in welding programs now practiced within the Federal Prison System, the phases of the program are…

  11. High-power Laser Welding of Thick Steel-aluminum Dissimilar Joints (United States)

    Lahdo, Rabi; Springer, André; Pfeifer, Ronny; Kaierle, Stefan; Overmeyer, Ludger

    According to the Intergovernmental Panel on Climate Change (IPCC), a worldwide reduction of CO2-emissions is indispensable to avoid global warming. Besides the automotive sector, lightweight construction is also of high interest for the maritime industry in order to minimize CO2-emissions. Using aluminum, the weight of ships can be reduced, ensuring lower fuel consumption. Therefore, hybrid joints of steel and aluminum are of great interest to the maritime industry. In order to provide an efficient lap joining process, high-power laser welding of thick steel plates (S355, t = 5 mm) and aluminum plates (EN AW-6082, t = 8 mm) is investigated. As the weld seam quality greatly depends on the amount of intermetallic phases within the joint, optimized process parameters and control are crucial. Using high-power laser welding, a tensile strength of 10 kN was achieved. Based on metallographic analysis, hardness tests, and tensile tests the potential of this joining method is presented.

  12. Feasibility study of imaging spectroscopy to monitor the quality of online welding. (United States)

    Mirapeix, Jesús; García-Allende, P Beatriz; Cobo, Adolfo; Conde, Olga M; López-Higuera, José M


    An online welding quality system based on the use of imaging spectroscopy is proposed and discussed. Plasma optical spectroscopy has already been successfully applied in this context by establishing a direct correlation between some spectroscopic parameters, e.g., the plasma electronic temperature and the resulting seam quality. Given that the use of the so-called hyperspectral devices provides both spatial and spectral information, we propose their use for the particular case of arc welding quality monitoring in an attempt to determine whether this technique would be suitable for this industrial situation. Experimental welding tests are presented, and the ability of the proposed solution to identify simulated defects is proved. Detailed spatial analyses suggest that this additional dimension can be used to improve the performance of the entire system.

  13. Physics of arc welding (United States)

    Eagar, T. W.


    A discussion of the factors controlling the size and shape of the weld fusion zone is presented along with a description of current theories of heat and fluid flow phenomena in the plasma and the molten metal weld pool. Although experimental results confirm that surface tension, plasma jets, and weld pool convection all strongly influence the fusion zone shape; no comprehensive model is available from which to predict welding behavior. It is proposed that the lack of such an understanding is a major impediment to development of automated welding processes. In addition, sensors for weld torch positioning are reviewed in terms of the mechnical and electromagnetic energy spectra which have been used. New developments in this area are also needed in order to advance the technology of automated welding.

  14. Dual wire weld feed proportioner (United States)

    Nugent, R. E.


    Dual feed mechanism enables proportioning of two different weld feed wires during automated TIG welding to produce a weld alloy deposit of the desired composition. The wires are fed into the weld simultaneously. The relative feed rates of the wires and the wire diameters determine the weld deposit composition.

  15. Floral assemblage of the `D` coal seam (Cretaceous): implications for banding characteristics in New Zealand coal seams

    Energy Technology Data Exchange (ETDEWEB)

    Ward, S.D.; Moore, T.A.; Newman, J. [University of Canterbury, Christchurch (New Zealand). Dept. of Geology


    Two complete vertical sections were studied from the uppermost Cretaceous `D` coal seam near Greymouth, New Zealand. The thickest and most concentrated vitrain bands occur in the paleomire centre and bands are thinner and less abundant at the paleomire margin. Botanical analysis of the vitrain bands indicates they formed entirely from the secondary xylem (wood) of gymnosperms. Palynomorphs indicate that there is no consistent correlation between conifer pollen abundance and the degree of vitrain banding. However, maximum preservation of vitrain bands coincides with an inferred transition from a rheotrophic mire (as indicated by Phyllocladidites mawsonii pollen) to an acidic and possibly ombrotrophic system (as indicated by the abundance of Gleicheniaceae spores). This suggests that the presence/absence of gymnosperm secondary xylem as vitrain bands is controlled at least in part by mire chemistry.

  16. Fiber laser welding of dissimilar titanium (Ti-6Al-4V/cp-Ti) T-joints and their laser forming process for aircraft application (United States)

    Froend, M.; Fomin, F.; Riekehr, S.; Alvarez, P.; Zubiri, F.; Bauer, S.; Klusemann, B.; Kashaev, N.


    The weldability of dissimilar T-joints between commercially pure titanium (cp-Ti) Grade 2 skin and Ti-6Al-4V Grade 5 stringer using a continuous wave 8 kW ytterbium fiber laser as well as the possibility of subsequent laser straightening process of these joints were investigated. Based on the industrial standards ISO 4578:2011 and AWS D17.1:200, process development to compensate inherent angular distortion after welding by laser heating with the same equipment as for welding was carried out. The obtained results were effectively transferred to a 6-stringer-demonstrator with a length up to 500 mm. To investigate the shape and morphology of the welding seam as well as to verify its freedom from defects using the defined process parameters, metallographic transverse cross-sections and X-ray analyses were realized. In addition, the behavior of the welding seam geometry and the bending behavior of the specimens for varied process parameters were elucidated. For the welding process special attention to the shielding conditions and to the local and angular laser beam positioning was payed. To straighten the welded joints, laser straightening parameters inducing no microstructural changes were identified.

  17. Modelling and control for laser based welding processes: modern methods of process control to improve quality of laser-based joining methods (United States)

    Zäh, Ralf-Kilian; Mosbach, Benedikt; Hollwich, Jan; Faupel, Benedikt


    To ensure the competitiveness of manufacturing companies it is indispensable to optimize their manufacturing processes. Slight variations of process parameters and machine settings have only marginally effects on the product quality. Therefore, the largest possible editing window is required. Such parameters are, for example, the movement of the laser beam across the component for the laser keyhole welding. That`s why it is necessary to keep the formation of welding seams within specified limits. Therefore, the quality of laser welding processes is ensured, by using post-process methods, like ultrasonic inspection, or special in-process methods. These in-process systems only achieve a simple evaluation which shows whether the weld seam is acceptable or not. Furthermore, in-process systems use no feedback for changing the control variables such as speed of the laser or adjustment of laser power. In this paper the research group presents current results of the research field of Online Monitoring, Online Controlling and Model predictive controlling in laser welding processes to increase the product quality. To record the characteristics of the welding process, tested online methods are used during the process. Based on the measurement data, a state space model is ascertained, which includes all the control variables of the system. Depending on simulation tools the model predictive controller (MPC) is designed for the model and integrated into an NI-Real-Time-System.

  18. Welding arc plasma physics (United States)

    Cain, Bruce L.


    The problems of weld quality control and weld process dependability continue to be relevant issues in modern metal welding technology. These become especially important for NASA missions which may require the assembly or repair of larger orbiting platforms using automatic welding techniques. To extend present welding technologies for such applications, NASA/MSFC's Materials and Processes Lab is developing physical models of the arc welding process with the goal of providing both a basis for improved design of weld control systems, and a better understanding of how arc welding variables influence final weld properties. The physics of the plasma arc discharge is reasonably well established in terms of transport processes occurring in the arc column itself, although recourse to sophisticated numerical treatments is normally required to obtain quantitative results. Unfortunately the rigor of these numerical computations often obscures the physics of the underlying model due to its inherent complexity. In contrast, this work has focused on a relatively simple physical model of the arc discharge to describe the gross features observed in welding arcs. Emphasis was placed of deriving analytic expressions for the voltage along the arc axis as a function of known or measurable arc parameters. The model retains the essential physics for a straight polarity, diffusion dominated free burning arc in argon, with major simplifications of collisionless sheaths and simple energy balances at the electrodes.

  19. Welding skate with computerized controls (United States)

    Wall, W. A., Jr.


    New welding skate concept for automatic TIG welding of contoured or double-contoured parts combines lightweight welding apparatus with electrical circuitry which computes the desired torch angle and positions a torch and cold-wire guide angle manipulator.

  20. Response of a circular steel plate with different weld geometries subject to impact loading

    Directory of Open Access Journals (Sweden)

    Meyer L.W.


    Full Text Available The dynamic response of clamped circular steel plates was experimentally investigated under impact loading. The experiments were performed using a high energy drop weight machine with a 5 ton drop weight, which falls from a height of 0.8 m and results in a total impact energy of 40 kJ. Target plates of 10 mm thickness and 580 mm diameter were welded in three different geometrical configurations of weld elements on the lower side. The impact process was carried out using a hemispherical punch. The force was registered by strain gages on the punch. A full dynamic strain field measurement was applied on the tension side using two high speed cameras. The evaluation of the strain field was carried out with the speckle photography technique. The effect of cracks and welding on the deformation and failure behavior was studied using pre-cracked disks and plates with welded webs, welded circular discs and also with a weld seam only. The failure of the plates was registered using the high speed cameras and from the force signal. The results are analyzed and discussed regarding the behavior of the material and component under high rate loading.

  1. Arc-welding defect detection by means of principal component analysis and artificial neural networks (United States)

    García-Allende, P. B.; Mirapeix, J.; Cobo, A.; Conde, O. M.; López-Higuera, J. M.


    The introduction of arc and laser welding in the aerospace, automotive and nuclear sectors, among others, has led to a great effort in research concerning quality assurance of these processes. Hence, an on-line, real-time welding monitor system able to detect instabilities affecting the welding quality would be of great interest, as it would allow to reduce the use of off-line inspection techniques, some of them by means of destructive-testing evaluation, improving process productivity. Among several different approaches, plasma optical spectroscopy has proved to be a feasible solution for the on-line detection of weld defects. However, the direct interpretation of the results offered by this technique can be difficult. Therefore, Artificial Neural Networks (ANN), due to their ability to handle non-linearity, is a highly suitable solution to identify and detect disturbances along the seam. In this paper plasma spectra captured during welding tests are compressed by means of Principal Component Analysis (PCA) and, then, processed in a back propagation ANN. Experimental tests performed on stainless steel plates show the feasibility of the proposed solution to be implemented as an on-line arc-welding quality monitor system.

  2. Strategies for reduced distortion during laser beam welding of shaft-hub joints

    Energy Technology Data Exchange (ETDEWEB)

    Buschenhenke, F.; Seefeld, T.; Vollertsen, F. [Bremer Institut fuer angewandte Strahltechnik, Bremen (Germany)


    The joining of shaft-hub connections is gaining in importance in the area of power train applications. The quality demands in abrasion and power transmission are playing a major role. Dimensional as well as repeat accuracies are essential quality criteria, which have to be focused on. The understanding of the whole process chain in view of different distortion potentials introduced in each processing step provides the ability to control the distortion of the welded components. The laser beam sources of the new generation permit a high power welding process and high beam quality at the same time. These laser beams are capable of producing deep and narrow weld seams. This work deals with compensation strategies of deformations during laser beam welding in axial welded shaft-hub joints made of steel. Furthermore, simultaneous welding with two laser beams and the influence of the process chain were investigated to characterise the influence of these strategies tactile differential measurements were done. The results were discussed regarding numerical calculations in the FEM application SYSWELD. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  3. Dissimilar Arc Welding of Advanced High-Strength Car-Body Steel Sheets (United States)

    Russo Spena, P.; D'Aiuto, F.; Matteis, P.; Scavino, G.


    A widespread usage of new advanced TWIP steel grades for the fabrication of car-body parts is conditional on the employment of appropriate welding methods, especially if dissimilar welding must be performed with other automotive steel grades. Therefore, the microstructural features and the mechanical response of dissimilar butt weld seams of TWIP and 22MnB5 steel sheets after metal-active-gas arc welding are examined. The microstructural and mechanical characterization of the welded joints was carried out by optical metallography, microhardness and tensile testing, and fractographic examination. The heat-affected zone on the TWIP side was fully austenitic and the only detectable effect was grain coarsening, while on the 22MnB5 side it exhibited newly formed martensite and tempered martensite. The welded tensile specimens exhibited a much larger deformation on the TWIP steel side than on the 22MnB5. The fracture generally occurred at the interface between the fusion zone and the heat-affected zones, with the fractures surfaces being predominantly ductile. The ultimate tensile strength of the butt joints was about 25% lower than that of the TWIP steel.

  4. Computerized adaptive control weld skate with CCTV weld guidance project (United States)

    Wall, W. A.


    This report summarizes progress of the automatic computerized weld skate development portion of the Computerized Weld Skate with Closed Circuit Television (CCTV) Arc Guidance Project. The main goal of the project is to develop an automatic welding skate demonstration model equipped with CCTV weld guidance. The three main goals of the overall project are to: (1) develop a demonstration model computerized weld skate system, (2) develop a demonstration model automatic CCTV guidance system, and (3) integrate the two systems into a demonstration model of computerized weld skate with CCTV weld guidance for welding contoured parts.

  5. Challenges to Resistance Welding

    DEFF Research Database (Denmark)

    Song, Quanfeng

    This report originates from the compulsory defense during my Ph.D. study at the Technical University of Denmark. Resistance welding is an old and well-proven technology. Yet the emergence of more and more new materials, new designs, invention off new joining techniques, and more stringent...... requirement in quality have imposed challenges to the resistance welding. More some research and development have to be done to adapt the old technology to the manufacturing industry of the 21st century. In the 1st part of the report, the challenging factors to the resistance welding are reviewed. Numerical...... simulation of resistance welding has been under development for many years. Yet it is no easy to make simulation results reliable and accurate because of the complexity of resistance welding process. In the 2nd part of the report numerical modeling of resistance welding is reviewed, some critical factors...

  6. Ultrasonic Stir Welding (United States)

    Nabors, Sammy


    NASA Marshall Space Flight Center (MSFC) developed Ultrasonic Stir Welding (USW) to join large pieces of very high-strength metals such as titanium and Inconel. USW, a solid-state weld process, improves current thermal stir welding processes by adding high-power ultrasonic (HPU) energy at 20 kHz frequency. The addition of ultrasonic energy significantly reduces axial, frictional, and shear forces; increases travel rates; and reduces wear on the stir rod, which results in extended stir rod life. The USW process decouples the heating, stirring, and forging elements found in the friction stir welding process allowing for independent control of each process element and, ultimately, greater process control and repeatability. Because of the independent control of USW process elements, closed-loop temperature control can be integrated into the system so that a constant weld nugget temperature can be maintained during welding.

  7. Dual wire welding torch and method (United States)

    Diez, Fernando Martinez; Stump, Kevin S.; Ludewig, Howard W.; Kilty, Alan L.; Robinson, Matthew M.; Egland, Keith M.


    A welding torch includes a nozzle with a first welding wire guide configured to orient a first welding wire in a first welding wire orientation, and a second welding wire guide configured to orient a second welding wire in a second welding wire orientation that is non-coplanar and divergent with respect to the first welding wire orientation. A method of welding includes moving a welding torch with respect to a workpiece joint to be welded. During moving the welding torch, a first welding wire is fed through a first welding wire guide defining a first welding wire orientation and a second welding wire is fed through a second welding wire guide defining a second welding wire orientation that is divergent and non-coplanar with respect to the first welding wire orientation.

  8. Studies of welded joints

    Directory of Open Access Journals (Sweden)

    J. M. Krupa


    Full Text Available Studies of a welded joint were described. The joint was made as a result of the reconstruction of a truss and one of the possible means to make a repair. The studies were of a simulation character and were targeted at the detection of welding defects and imperfections thatshould be eliminated in a real structure. A model was designed and on this model the tests and examinations were carried out. The modelwas made under the same conditions as the conditions adopted for repair. It corresponded to the real object in shape and dimensions, and in the proposed technique of welding and welding parameters. The model was composed of five plates joined together with twelve beads.The destructive and non-destructive tests were carried out; the whole structure and the respective welds were also examined visually. Thedefects and imperfections in welds were detected by surface methods of inspection, penetration tests and magnetic particle flaw detection.The model of the welded joint was prepared by destructive methods, a technique that would never be permitted in the case of a realstructure. For the investigations it was necessary to cut out the specimens from the welded joint in direction transverse to the weld run. The specimens were subjected to metallographic examinations and hardness measurements. Additionally, the joint cross-section was examined by destructive testing methods to enable precise determination of the internal defects and imperfections. The surface methods were applied again, this time to determine the severity of welding defects. The analysis has proved that, fabricated under proper conditions and with parameters of the welding process duly observed, the welded joint has good properties and repairs of this type are possible in practice.

  9. Interanal seam loss in Asian turtles of the Cuora flavomarginata complex (Testudines, Geoemydidae) (United States)

    Ernst, Carl H.; Lovich, Jeffrey E.


    The taxonomy of Asian box turtles of the genus Cuora is complicated by the description of numerous valid and invalid taxa over the last several decades. However, some characteristics used to differentiate species are questionable. Members of the C. flavomarginata complex are defined by some, but not all, taxonomists as having reduced interanal seam lengths relative to other species. We examined the ratio of interanal scute seam length divided by midline anal scute length in C. flavomarginata and C. evelynae. Hatchlings show a seam that divides 100% of the anal scute along the midline. As individuals increase in carapace length, there is a tendency for the percentage to decrease, especially in females, although there is considerable overlap. We suggest that the decrease in interanal seam length is due to abrasion of the plastron on the substrate as turtles grow larger and older. Differences in habitat substrates across the range of the species may contribute to the wide variation we observed.

  10. Determination of the Technological Parameters of Borehole Underground Coal Gasification for Thin Coal Seams

    Directory of Open Access Journals (Sweden)

    Volodymyr S. Falshtynskyi


    Full Text Available In this article the characteristics of the criteria of borehole underground coal gasification for thin coal seams are defined. The thermal and material balance calculations for coal seam gasification processes are also explained. The construction, method of in situ gasifier preparation, and the sequence of coal seam gasification for area No 1 (located in the field of Solenovsk coal deposits are also described. The parameters of borehole underground coal gasification for the Solenovsk coal mine on the model of rock and coal massif are detailed too. The method of in situ gasifier preparation, and the sequence of coal seam gasification during a standard installation are also described in detail. Interpretations based on the conducted research and investigation are also presented.

  11. Some special features of Love channel waves in fine-band coal seams

    Energy Technology Data Exchange (ETDEWEB)

    Danilov, V.N.; Vartanov, A.Z.


    Explains that Love waves which have a displacement vector which is orthogonal to the wave vector and tangential edge of a waveguide are commonly used to determine the condition of coal seams and examines the propagation of Love channel waves in a waveguide with a non-uniform vertical axis which is an approximation of a fine-band coal seam. Uses the asymptotic solution to Helmholtz's wave equation to produce dispersion wave equations for channel waves in fine-band seams and presents formulae for calculating displacement. Uses a mathematical example to demonstrate how the Love channel waves change in the waveguide (illustrated by means of seisomographs) simulating the effect of the non-uniform nature of coal seams on the waves. 6 refs.

  12. 49 CFR 213.119 - Continuous welded rail (CWR); plan contents. (United States)


    ... repairs, in-track welding, and in conjunction with adjustments made in the area of tight track, a track... cracks and other indications of potential failures in CWR joints. In formulating the procedures under... otherwise detectable cracks and conduct remedial action pursuant to § 213.121; (3) Specify the conditions of...

  13. Explosive Welding of Pipes (United States)

    Drennov, Oleg; Drennov, Andrey; Burtseva, Olga


    For connection by welding it is suggested to use the explosive welding method. This method is rather new. Nevertheless, it has become commonly used among the technological developments. This method can be advantageous (saving material and physical resources) comparing to its statical analogs (electron-beam welding, argon-arc welding, plasma welding, gas welding, etc.), in particular, in hard-to-reach areas due to their geographic and climatic conditions. Explosive welding of cylindrical surfaces is performed by launching of welded layer along longitudinal axis of construction. During this procedure, it is required to provide reliable resistance against radial convergent strains. The traditional method is application of fillers of pipe cavity, which are dense cylindrical objects having special designs. However, when connecting pipes consecutively in pipelines by explosive welding, removal of the fillers becomes difficult and sometimes impossible. The suggestion is to use water as filler. The principle of non-compressibility of liquid under quasi-dynamic loading is used. In one-dimensional gasdynamic and elastic-plastic calculations we determined non-deformed mass of water (perturbations, which are moving in the axial direction with sound velocity, should not reach the layer end boundaries for 5-7 circulations of shock waves in the radial direction). Linear dimension of the water layer from the zone of pipe coupling along axis in each direction is >= 2R, where R is the internal radius of pipe.

  14. The Middle Miocene Yallourn coal seam - The last coal in Australia

    Energy Technology Data Exchange (ETDEWEB)

    Holdgate, G.R.; Wallace, M.W.; Gallagher, S.J.; Wagstaff, B.E.; Chung, Li [School of Earth Sciences, University of Melbourne (Australia); Cartwright, I. [Earth Sciences Department, Monash University, Clayton (Australia); Blackburn, D.T. [David Blackburn Environmental Pty. Ltd. 4 Egmont Terrace Erindale SA 5066 (Australia)


    The 100-m thick Middle Miocene Yallourn brown coal seam was the last of the major Latrobe Valley Group seams to form in the Gippsland Basin (southeastern Australia) and the final major coal to form in Australia. Coal deposition coincided with the Middle Miocene climatic optimum. During this warm period of relatively high sea-levels, high water tables and relatively high subsidence rates, a 565 km{sup 2} area of alternating eutrophic and ombrogenous peat swamp developed at the western end of the Latrobe Valley to form the Yallourn Seam. Stratigraphic units of the seam contain a high sclerophyll plant component and abundant charcoal, suggesting seasonal dry periods alternated with wet warm conditions characterised by abundant rushes and dense kauri forests. Iron content in parts of the Yallourn Seam is relatively high, and a strong correlation exists between the iron distribution and the abundance of proteoid roots (mainly Proteaceae) - an indicator of seasonal dry periods. The contemporaneous carbonates of the Wuk Wuk Marl were deposited in a high-productivity, upwelling, warmer water (subtropical) environment. A new carbon isotope profile at 1 m intervals through the Yallourn Seam shows a poor relationship between {delta}{sup 13}C isotopes and coal colour, but some correlation with Gymnosperm abundance. The {delta}{sup 13}C record also correlates well with long-term secular changes in climate, the presence of global carbon maxima CM2-CM4, and with the deep-sea {delta}{sup 13}C marine organic record. Thick coal seam development ended near the end of the Middle Miocene climatic optimum. The termination of coal seam deposition in Latrobe Valley was primarily the result of tectonic compression, uplift and development of adjacent highland relief, and erosion at the end of the Miocene. (author)

  15. Controlling dust and gas in the face area: Operating experience under ultra low-seam conditions

    Energy Technology Data Exchange (ETDEWEB)

    Daft, S.P.


    Poor face ventilation in thin-seam mechanised mines can be attributed to a lack of research into methods of improving face ventilation and to not keeping abreast of new developments in mechanised mining systems. This lack of research has forced management to keep to outdated ventilation methods entirely unsuited to the demands of mechanised mining. What follows is an account of the problems encountered in ventilating a thin-seam mechanised section and the efforts being made to overcome these problems.

  16. The Evolution of Friction Stir Welding Theory at Marshall Space Flight Center (United States)

    Nunes, Arthur C.


    From 1995 to the present the friction stir welding (FSW) process has been under study at Marshall Space Flight Center (MSFC). This is an account of the progressive emergence of a set of conceptual tools beginning with the discovery of the shear surface, wiping metal transfer, and the invention of a kinematic model and making possible a treatment of both metallurgical structure formation and process dynamics in friction stir welding from a unified point of view. It is generally observed that the bulk of the deformation of weld metal around the FSW pin takes place in a very narrow, almost discontinuous zone with high deformation rates characteristic of metal cutting. By 1999 it was realized that this zone could be treated as a shear surface like that in simple metal cutting models. At the shear surface the seam is drawn out and compressed and pressure and flow conditions determine whether or not a sound weld is produced. The discovery of the shear surface was followed by the synthesis of a simple 3- flow kinematic model of the FSW process. Relative to the tool the flow components are: (1) an approaching translational flow at weld speed V, (2) a rotating cylindrical plug flow with the angular velocity of the tool , and (3) a relatively slow ring vortex flow (like a smoke ring) encircling the tool and driven by shoulder scrolls and pin threads. The rotating plug flow picks up an element of weld metal, rotates it around with the tool, and deposits it behind the tool ( wiping metal transfer ); it forms plan section loops in tracers cut through by the tool. Radially inward flow from the ring vortex component retains metal longer in the rotating plug and outward flow expels metal earlier; this interaction forms the looping weld seam trace and the tongue and groove bimetallic weld contour. The radial components of the translational and ring vortex flows introduce parent metal intrusions into the small grained nugget material close to the tool shoulder; if this feature is

  17. Combination Effects of Nocolok Flux with Ni Powder on Properties and Microstructures of Aluminum-Stainless Steel TIG Welding-Brazing Joint (United States)

    He, Huan; Lin, Sanbao; Yang, Chunli; Fan, Chenglei; Chen, Zhe


    A flux consisting of Nocolok and nickel powder was first applied for TIG welding-brazing of aluminum-stainless steel. Results of tensile and impact tests illustrated that a significant improvement in mechanical properties of the butt joint was obtained with the flux, tensile strength increased from 116 to 158 MPa, and impact energy increased from 3.2 to 6.7 J. Investigation results on microstructures of interfaces and seams suggested that Ni addition significantly decreased the thickness of intermetallic compound (IMC) layer on the interfaces, but did not change the phase structure of Al13Fe4. Furthermore, precipitate phase in the welded seams changed from Al6Fe to Al9FeNi, and the quantity of precipitate phases decreased from 12 to 9% approximately. Finally, effect of Ni powder's addition on the joint was analyzed and discussed. The reduction in the thickness of IMC and quantity of precipitate phases are beneficial to joint properties.

  18. Geological evaluation on productibility of coal seam gas; Coal seam gas no chishitsugakuteki shigen hyoka ni tsuite

    Energy Technology Data Exchange (ETDEWEB)

    Fujii, K. [University of Shizuoka, Shizuoka (Japan). Faculty of Education


    Coal seam gas is also called coal bed methane gas, indicating the gas existing in coal beds. The gas is distinguished from the oil field based gas, and also called non-conventional type gas. Its confirmed reserve is estimated to be 24 trillion m {sup 3}, with the trend of its development seen worldwide as utilization of unused resource. For the necessity of cultivating relevant technologies in Japan, this paper considers processes of production, movement, stockpiling, and accumulation of the gas. Its productibility is controlled by thickness of a coal bed, degree of coalification, gas content, permeability, groundwater flow, and deposition structure. Gas generation potential is evaluated by existing conditions of coal and degree of coalification, and methane production by biological origin and thermal origin. Economically viable methane gas is mainly of the latter origin. Evaluating gas reserve potential requires identification of the whole mechanism of adsorption, accumulation and movement of methane gas. The gas is expected of effect on environmental aspects in addition to availability as utilization of unused energy. 5 figs.

  19. Fine welding with lasers. (United States)

    MacLellan, D


    The need for micro joining metallic alloys for surgical instruments, implants and advanced medical devices is driving a rapid increase in the implementation of laser welding technology in research, development and volume production. This article discusses the advantages of this welding method and the types of lasers used in the process.

  20. Laser Welding in Space (United States)

    Workman, Gary L.; Kaukler, William F.


    Solidification type welding process experiments in conditions of microgravity were performed. The role of convection in such phenomena was examined and convective effects in the small volumes obtained in the laser weld zone were observed. Heat transfer within the weld was affected by acceleration level as indicated by the resulting microstructure changes in low gravity. All experiments were performed such that both high and low gravity welds occurred along the same weld beam, allowing the effects of gravity alone to be examined. Results indicate that laser welding in a space environment is feasible and can be safely performed IVA or EVA. Development of the hardware to perform the experiment in a Hitchhiker-g platform is recomended as the next step. This experiment provides NASA with a capable technology for welding needs in space. The resources required to perform this experiment aboard a Shuttle Hitchhiker-pallet are assessed. Over the four year period 1991 to 1994, it is recommended that the task will require 13.6 manyears and $914,900. In addition to demonstrating the technology and ferreting out the problems encountered, it is suggested that NASA will also have a useful laser materials processing facility for working with both the scientific and the engineering aspects of materials processing in space. Several concepts are also included for long-term optimization of available solar power through solar pumping solid state lasers directly for welding power.

  1. DC arc weld starter (United States)

    Campiotti, Richard H.; Hopwood, James E.


    A system for starting an arc for welding uses three DC power supplies, a high voltage supply for initiating the arc, an intermediate voltage supply for sustaining the arc, and a low voltage welding supply directly connected across the gap after the high voltage supply is disconnected.

  2. Influence of Filler Alloy Composition and Process Parameters on the Intermetallic Layer Thickness in Single-Sided Cold Metal Transfer Welding of Aluminum-Steel Blanks (United States)

    Silvayeh, Zahra; Vallant, Rudolf; Sommitsch, Christof; Götzinger, Bruno; Karner, Werner; Hartmann, Matthias


    Hybrid components made of aluminum alloys and high-strength steels are typically used in automotive lightweight applications. Dissimilar joining of these materials is quite challenging; however, it is mandatory in order to produce multimaterial car body structures. Since especially welding of tailored blanks is of utmost interest, single-sided Cold Metal Transfer butt welding of thin sheets of aluminum alloy EN AW 6014 T4 and galvanized dual-phase steel HCT 450 X + ZE 75/75 was experimentally investigated in this study. The influence of different filler alloy compositions and welding process parameters on the thickness of the intermetallic layer, which forms between the weld seam and the steel sheet, was studied. The microstructures of the weld seam and of the intermetallic layer were characterized using conventional optical light microscopy and scanning electron microscopy. The results reveal that increasing the heat input and decreasing the cooling intensity tend to increase the layer thickness. The silicon content of the filler alloy has the strongest influence on the thickness of the intermetallic layer, whereas the magnesium and scandium contents of the filler alloy influence the cracking tendency. The layer thickness is not uniform and shows spatial variations along the bonding interface. The thinnest intermetallic layer (mean thickness < 4 µm) is obtained using the silicon-rich filler Al-3Si-1Mn, but the layer is more than twice as thick when different low-silicon fillers are used.

  3. ELT-5 and ELT-6 are required continuously to regulate epidermal seam cell differentiation and cell fusion in C. elegans. (United States)

    Koh, K; Rothman, J H


    The C. elegans epidermis is a simple epithelium comprised of three major cell types, the seam, syncytial and P cells. While specification of all major epidermal cells is known to require the ELT-1 GATA transcription factor, little is known about how the individual epidermal cell types are specified. We report that elt-5 and -6, adjacent genes encoding GATA factors, are essential for the development of the lateral epidermal cells, the seam cells. Inhibition of elt-5 and -6 function by RNA-mediated interference results in penetrant late embryonic and early larval lethality. Seam cells in affected animals do not differentiate properly: the alae, seam-specific cuticular structures, are generally absent and expression of several seam-specific markers is blocked. In addition, elt-3, which encodes another GATA factor normally expressed in non-seam epidermis, is often ectopically expressed in the seam cells of affected animals, demonstrating that ELT-5 and -6 repress elt-3 expression in wild-type seam cells. Seam cells in affected animals often undergo inappropriate fusion with the epidermal syncytia. Interference of elt-5 and -6 function during larval development can cause fusion of all seam cells with the surrounding syncytia and pronounced defects in molting. elt-5 and -6 are both expressed in seam cells and many other cells, and are apparently functionally interchangeable. Their expression is controlled by separable tissue-specific regulatory elements and the apportionment of monocistronic versus dicistronic transcription of both genes appears to be subject to cell-type-specific regulation. Collectively, these findings indicate that elt-5 and -6 function continuously throughout C. elegans development to regulate seam cell differentiation and cell fusion.

  4. Effect of Thermal Cycle on the Formation of Intermetallic Compounds in Laser Welding of Aluminum-Steel Overlap Joints (United States)

    Fan, J.; Thomy, C.; Vollertsen, F.

    The intermetallic compound (IMC) (or intermetallic phase layer) has a significant influence on the mechanical properties ofjoints between dissimilar metals obtained by thermal processes such as laser welding. Its formation is basically affected by thermal cycles in the joining or contact zone, where the IMC is formed. Within this study, the influence of the thermal cycle on the formation of the IMC during laser welding of an aluminum-steel (Al99.5-DC01) overlap joint was investigated. The temperature was measured directly by a thermocouple, and the weld seam was analyzed by scanning electron microscope (SEM). The influence of peak temperature, cooling time and the integral of the thermal cycle on the thickness of the IMC was identified and discussed. It was identified that cooling time has the biggest influence on the thickness of the IMC.

  5. Welding method, and welding device for use therein, and method of analysis for evaluating welds

    NARCIS (Netherlands)

    Aendenroomer, A.J.; Den Ouden, G.; Xiao, Y.H.; Brabander, W.A.J.


    Described is a method of automatically welding pipes, comprising welding with a pulsation welding current and monitoring, by means of a sensor, the variations occurring in the arc voltage caused by weld pool oscillations. The occurrence of voltage variations with only frequency components below 100

  6. Thermoplastic welding apparatus and method (United States)

    Matsen, Marc R.; Negley, Mark A.; Geren, William Preston; Miller, Robert James


    A thermoplastic welding apparatus includes a thermoplastic welding tool, at least one tooling surface in the thermoplastic welding tool, a magnetic induction coil in the thermoplastic welding tool and generally encircling the at least one tooling surface and at least one smart susceptor in the thermoplastic welding tool at the at least one tooling surface. The magnetic induction coil is adapted to generate a magnetic flux field oriented generally parallel to a plane of the at least one smart susceptor.

  7. Laser forming and welding processes

    CERN Document Server

    Yilbas, Bekir Sami; Shuja, Shahzada Zaman


    This book introduces model studies and experimental results associated with laser forming and welding such as laser induced bending, welding of sheet metals, and related practical applications. The book provides insight into the physical processes involved with laser forming and welding. The analytical study covers the formulation of laser induced bending while the model study demonstrates the simulation of bending and welding processes using the finite element method. Analytical and numerical solutions for laser forming and welding problems are provided.

  8. Contributions to risk assessment in the departments of welding mechanical engineering companies

    Directory of Open Access Journals (Sweden)

    Amza Gheorghe


    Full Text Available The risk assessment professional should cover every activity and every workstation in an enterprise engineering, considering each component of the production system (the system working, each duty, work equipment and working environment. This represents an extremely complicated and complex problem because of production system that is a powerful polluting technology, especially of the atmosphere and soil. The formation of gas welding process is the result of electrodes burning, fluxes, and development of bath fused metal the welded seam. In welding processes, human operators are exposed to smoke and toxic gases, arising from the welding process, which can be dangerous to health. Many acute intoxication caused by to excessive exposure or short exposure to severe smoke and gases resulting from the welding process were studied the course of time. The paper focuses on smoke inhalation and calculate the score of danger each chemical agent score volatility of process. This conducts to collective protection so ultimately results in a score of inhalation Sinh = 1000, or resulting risk moderate, requiring a set of protective and preventive measures that are proposed in this regard.

  9. Welding of glasses in optical and partial-optical contact via focal position adjustment of femtosecond-laser pulses at moderately high repetition rate (United States)

    Tan, Hua; Duan, Ji'an


    We used 1030-nm femtosecond-laser pulses focused above/at/below the interface of two fused-silica glass substrates in optical and partial-optical contact to successfully weld them at a moderately high repetition rate of 600 kHz. Variation in the laser focal position for these two gap-distance regimes (optical and partial-optical contact) yields different bonding strengths (BSs) and machining mechanisms. The maximum bonding strength (58.2 MPa) can be achieved for a gap distance ≤λ /4 for optical-contact welding when laser focused below the interface, and the corresponding height of the welding seam was 23 μm. In addition, our results demonstrated that the "filamentation welding technique" is critical to the femtosecond-laser direct welding of glasses. Furthermore, line welding is significantly easier to realize when the femtosecond laser focuses at the interface in partial-optical-contact welding applications due to the combined effects of filamentation welding and ablation.

  10. Welding processes handbook

    CERN Document Server

    Weman, Klas


    Deals with the main commercially significant and commonly used welding processes. This title takes the student or novice welder through the individual steps involved in each process in an easily understood way. It covers many of the requirements referred to in European Standards including EN719, EN 729, EN 729 and EN 287.$bWelding processes handbook is a concise, explanatory guide to the main commercially significant and commonly-used welding processes. It takes the novice welder or student through the individual steps involved in each process in a clear and easily understood way. It is intended to provide an up-to-date reference to the major applications of welding as they are used in industry. The contents have been arranged so that it can be used as a textbook for European welding courses in accordance with guidelines from the European Welding Federation. Welding processes and equipment necessary for each process are described so that they can be applied to all instruction levels required by the EWF and th...

  11. Impacts of Coal Seam Gas (Coal Bed Methane) Extraction on Water Resources in Australia (United States)

    Post, David


    While extraction of methane from shale gas deposits has been the principal source of the recent expansion of the industry in the United States and potentially in Europe, extraction of methane from coal bed methane deposits (termed 'coal seam gas' in Australia) has been the focus in Australia. The two sources of methane share many of the same characteristics, with hydraulic fracturing generally (but not always) required to extract coal seam gas also. However, as coal seam gas deposits generally occur at shallower depths than shale gas, the potential impacts of extraction and hydraulic fracturing on surface and groundwater resources may be potentially of more concern for coal seam gas than for shale gas. To determine the potential for coal seam gas extraction (and coal mining more generally) to impact on water resources and water-related assets in Australia, the Commonwealth Government has recently established an Independent Expert Scientific Committee (the IESC) to provide advice to Commonwealth and State Government regulators on potential water-related impacts of coal seam gas and large coal mining developments. The IESC has in turn implemented a program of research termed 'bioregional assessments' to investigate these potential impacts. A bioregional assessment can be defined as a scientific analysis of the ecology, hydrology, geology and hydrogeology of a bioregion, with explicit assessment of the potential direct, indirect and cumulative impacts of coal seam gas and large coal mining development on water resources. These bioregional assessments are now being carried out across large portions of eastern Australia which are underlain by coal reserves. Further details of the program can be found at This presentation will provide an overview of the issues related to the impacts of coal seam gas extraction on surface and groundwater resources and water-related assets in Australia. The

  12. Improved schemes and methods of working closely lying flat seams. [USSR - Ukrainian SSR

    Energy Technology Data Exchange (ETDEWEB)

    Batmanov, Yu.K.; Bakhtin, A.F.; Bulavka, E.I. (DonUGI (USSR))


    Presents requirements that must be met in order to improve working of closely lying coal seams in the Ukraine. These requirements are: the working order should ensure effective utilization of protective seams for rock burst prevention, gas should be reduced by natural degassing during under- and overworking, and rock pressure should be controlled. A mixed order of seam working is recommended that combines the advantages of ascending and descending working order. Two working schemes that suit the requirements are presented: descending working order in a pillar system with countercurrent ventilation, and ascending working with combined system and concurrent ventilation. Three more improved schemes with air-flow freshening intended for deep highly methane bearing coal seams are considered to meet the requirements still better. Cost effectiveness of the working schemes is compared and an economic effect of 0.8-1.2 rubles/t is claimed. A method of seam grouping into winning and basic workings is recommended that allows the volume and maintenance cost of basic workings to be reduced by 30-40%. Application criteria of the working schemes are discussed. 7 refs.

  13. Solid Coal Stability with Regards to Seam Thickness or Bench mined

    Directory of Open Access Journals (Sweden)

    Bukovanský Stanislav


    Full Text Available In the paper the problem of working unit stability, showing a limit state of a rock tension with the Mohr envelope known from a theory of failure, is described. It is obvious that a load of building units in mountain massives can be expressed easily either by simple or multiaxial compressions, and then, on the basis of individual states characteristics, individual conditions of stability can be observed. So we may understand that such building units can be broken even in case of a certain discharge, i.e. lowering of one of main tensions of both of them as well. Combined methods of discharge and surchage can be used too. Another reactive power of an enormous value is caused by pre-fault then. In the OKR district it means even 10% of the seam thickness with common conditions (e.g. saddle seams. An area of a contact between a seam, original rocks and seam thickness should be taken into consideration as serious conditions of rock bumps origin. If this contact area is wavy of the seam thickness is small (possibly both conditions are valid, there will be no risk of any rock bump.

  14. Geomechanics of subsidence above single and multi-seam coal mining

    Directory of Open Access Journals (Sweden)

    A.M. Suchowerska Iwanec


    Full Text Available Accurate prediction of surface subsidence due to the extraction of underground coal seams is a significant challenge in geotechnical engineering. This task is further compounded by the growing trend for coal to be extracted from seams either above or below previously extracted coal seams, a practice known as multi-seam mining. In order to accurately predict the subsidence above single and multi-seam longwall panels using numerical methods, constitutive laws need to appropriately represent the mechanical behaviour of coal measure strata. The choice of the most appropriate model is not always straightforward. This paper compares predictions of surface subsidence obtained using the finite element method, considering a range of well-known constitutive models. The results show that more sophisticated and numerically taxing constitutive laws do not necessarily lead to more accurate predictions of subsidence when compared to field measurements. The advantages and limitations of using each particular constitutive law are discussed. A comparison of the numerical predictions and field measurements of surface subsidence is also provided.

  15. Thermal stir welding process (United States)

    Ding, R. Jeffrey (Inventor)


    A welding method is provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  16. Thermal stir welding apparatus (United States)

    Ding, R. Jeffrey (Inventor)


    A welding method and apparatus are provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  17. Solar array welding developement (United States)

    Elms, R. V., Jr.


    The present work describes parallel gap welding as used for joining solar cells to the cell interconnect system. Sample preparation, weldable cell parameter evaluation, bond scheduling, bond strength evaluation, and bonding and thermal shock tests are described. A range of weld schedule parameters - voltage, time, and force - can be identified for various cell/interconnect designs that will provide adequate bond strengths and acceptably small electrical degradation. Automation of solar array welding operations to a significant degree has been achieved in Europe and will be receiving increased attention in the U.S. to reduce solar array fabrication costs.

  18. Review of Welding Terminology

    Directory of Open Access Journals (Sweden)

    Angelika Petrėtienė


    Full Text Available The paper discusses welding terms in accordance with the Lithuanian standard LST EN 1792 „Welding. The multilingual list of welding terms and similar processes”, „The Russian–Lithuanian dictionary of the terms of mechanical engineering technology and welding“ and the examples from postgraduates‘ final works. It analyses the infringement of lexical, word-building and morphological rules. First-year students should already be familiar with the standardized terms of their speciality. More active propagation of the terms should help to avoid terminology mistakes in various scientific spheres.

  19. A unified 3D model for an interaction mechanism of the plasma arc, weld pool and keyhole in plasma arc welding (United States)

    Jian, Xiaoxia; Wu, ChuanSong; Zhang, Guokai; Chen, Ji


    A 3D model is developed to perform numerical investigation on the coupled interaction mechanism of the plasma arc, weld pool and keyhole in plasma arc welding. By considering the traveling of the plasma arc along the welding direction, unified governing equations are solved in the whole domain including the torch, plasma arc, keyhole, weld pool and workpiece, which involves different physical mechanisms in different zones. The local thermodynamic equilibrium-diffusion approximation is used to treat the interface between the plasma arc and weld pool, and the volume-of-fluid method is used to track the evolution of the keyhole wall. The interaction effects between the plasma arc, keyhole and weld pool as well as the heat, mass and pressure transport phenomena in the whole welding domain are quantitatively simulated. It is found that when the torch is moving along the joint line, the axis of the keyhole channel tilts backward, and the envelope of molten metal surrounding the keyhole wall inside the weld pool is unsymmetrical relative to the keyhole channel. The plasma arc welding tests are conducted, and the predicted keyhole dimensions and the fusion zone shape are in agreement with the experimentally measured results.

  20. Observation and Simulation of Axle Box Acceleration in the Presence of Rail Weld in High-Speed Railway


    Boyang An; Ping Wang; Jingmang Xu; Rong Chen; Dabin Cui


    Rail welds are widely used in high-speed railways and short-wave irregularities usually appear due to limitations in welding technology. These irregularities can excite a high wheel/rail force and are regarded as the main cause of deterioration in track structures. To measure this fierce force (or deterioration of the rail weld), axle box acceleration is treated as an effective and economic measure, though an exact quantitative relation between these two quantities remains elusive. This paper...

  1. Hybrid laser-arc welding

    DEFF Research Database (Denmark)

    Hybrid laser-arc welding (HLAW) is a combination of laser welding with arc welding that overcomes many of the shortfalls of both processes. This important book gives a comprehensive account of hybrid laser-arc welding technology and applications. The first part of the book reviews...... the characteristics of the process, including the properties of joints produced by hybrid laser-arc welding and ways of assessing weld quality. Part II discusses applications of the process to such metals as magnesium alloys, aluminium and steel as well as the use of hybrid laser-arc welding in such sectors as ship...... building and the automotive industry. With its distinguished editor and international team of contributors, Hybrid laser-arc welding, will be a valuable source of reference for all those using this important welding technology. Professor Flemming Ove Olsen works in the Department of Manufacturing...

  2. Electron beam welding of copper-stabilized superconductors for a large bubble chamber magnet

    CERN Document Server

    Albrecht, C


    In the European Nuclear Research Center CERN in Geneva, the presently largest hydrogen bubble chamber of the world is due to be put into operation at the end of 1972. The magnetic flux density of 3.5 T necessary for the detection of the high-energy elementary particles is generated by superconducting coils of 4.7 m inner diameter. The fully stabilized conductor for half of these coils was fabricated from component conductors by longitudinal seam welding with the electron beam under vacuum. The conductor design, the design and the method of operation of the electron beam welding installation and the operating and fabricating experience gained by the processing of approximately 60 t of conductor material are discussed. (7 refs).

  3. Stimulation of commercial coal seam methane production aimed at improving mining technology (United States)

    Shubina, E. A.; Lukyanov, V. G.


    The relevance of the current research is due to the urgent need to revise the existing normative bases and procedures involved in intensive development of coal-methane deposits and commercial production of coal seam methane. The article presents the analysis of data on coal production volume and amount of methane emitted into the atmosphere in Kuzbass. There is a need to develop the exploration techniques that would allow implementing pre-mining gas drainage of coal seams and provide the companies with the guidance on coal seam methane drainage in very gassy coal mines. Commercial production of methane should become an integral part of economy and energy balance of the Russian Federation, which, in its turn, would enhance environmental protection due to reducing methane emissions, the largest source of greenhouse effect.

  4. Research of the electrical anisotropic characteristics of water-conducting fractured zones in coal seams (United States)

    Su, Ben-Yu; Yue, Jian-Hua


    Water flooding disasters are one of the five natural coal-mining disasters that threaten the lives of coal miners. The main causes of this flooding are water-conducting fractured zones within coal seams. However, when resistivity methods are used to detect water-conducting fractured zones in coal seams, incorrect conclusions can be drawn because of electrical anisotropy within the water-conducting fractured zones. We present, in this paper, a new geo-electrical model based on the geology of water-conducting fractured zones in coal seams. Factors that influence electrical anisotropy were analyzed, including formation water resistivity, porosity, fracture density, and fracture surface roughness, pressure, and dip angle. Numerical simulation was used to evaluate the proposed electrical method. The results demonstrate a closed relationship between the shape of apparent resistivity and the strike and dip of a fracture. Hence, the findings of this paper provide a practical resistivity method for coal-mining production.

  5. Multispot fiber laser welding

    DEFF Research Database (Denmark)

    Schutt Hansen, Klaus

    This dissertation presents work and results achieved in the field of multi beam fiber laser welding. The project has had a practical approach, in which simulations and modelling have been kept at a minimum. Different methods to produce spot patterns with high power single mode fiber lasers have...... been examined and evaluated. It is found that both diamond turned DOE’s in zinc sulphide and multilevel etched DOE’s (Diffractive Optical Elements) in fused silica have a good performance. Welding with multiple beams in a butt joint configuration has been tested. Results are presented, showing it has...... been possible to control the welding width in incremental steps by adding more beams in a row. The laser power was used to independently control the keyhole and consequently the depth of fusion. An example of inline repair of a laser weld in butt joint configuration was examined. Zinc powder was placed...

  6. Friction stir welding tool (United States)

    Tolle,; Charles R. , Clark; Denis E. , Barnes; Timothy, A [Ammon, ID


    A friction stir welding tool is described and which includes a shank portion; a shoulder portion which is releasably engageable with the shank portion; and a pin which is releasably engageable with the shoulder portion.

  7. Research on Ultrasonic Flaw Detection of Steel Weld in Spatial Grid Structure (United States)

    Du, Tao; Sun, Jiandong; Fu, Shengguang; Zhang, Changquan; Gao, Qing


    The welding quality of spatial grid member is an important link in quality control of steel structure. The paper analyzed the reasons that the welding seam of small-bore pipe with thin wall grid structure is difficult to be detected by ultrasonic wave from the theoretical and practical aspects. A series of feasible detection methods was also proposed by improving probe and operation approaches in this paper, and the detection methods were verified by project cases. Over the years, the spatial grid structure is widely used the engineering by virtue of its several outstanding characteristics such as reasonable structure type, standard member, excellent space integrity and quick installation. The wide application of spatial grid structure brings higher requirements on nondestructive test of grid structure. The implementation of new Code for Construction Quality Acceptance of Steel Structure Work GB50205-2001 strengthens the site inspection of steel structure, especially the site inspection of ultrasonic flaw detection in steel weld. The detection for spatial grid member structured by small-bore and thin-walled pipes is difficult due to the irregular influence of sound pressure in near-field region of sound field, sound beam diffusion generated by small bore pipe and reduction of sensitivity. Therefore, it is quite significant to select correct detecting conditions. The spatial grid structure of welding ball and bolt ball is statically determinate structure with high-order axial force which is connected by member bars and joints. It is welded by shrouding or conehead of member bars and of member bar and bolt-node sphere. It is obvious that to ensure the quality of these welding positions is critical to the quality of overall grid structure. However, the complexity of weld structure and limitation of ultrasonic detection method cause many difficulties in detection. No satisfactory results will be obtained by the conventional detection technology, so some special

  8. Generation of a dynamic polarized laser beam for applications in laser welding (United States)

    Gräf, Stephan; Staupendahl, Gisbert; Seiser, Carlo; Meyer, Bernd-Jürgen; Müller, Frank A.


    The temporal control and optimization of laser beam parameters, e.g., the beam power, can be employed to enhance the quality and reliability of the welding process. Until now, the influence of a time-dependent beam polarization has been less investigated in welding. The publication describes a new experimental arrangement allowing the fast variation of the polarization of CO2 laser radiation ["dynamic polarization" (DP)]. The key element of the setup is a high power interference laser beam modulator for cw laser power rating of up to 4 kW. Weld seams were produced with different process parameters in the technically relevant steels St37 and Ck45 and in the precoated steel 22MnB5 (USIBOR 1500P). The welds were subsequently characterized by roughness measurements of the top bead surfaces and by the preparation of cross sections and their macroscopic analysis. The experiments on welding with DP showed a significant influence on the keyhole and melt pool dynamics, especially a reduction in the top bead roughness at certain DP frequencies up to a factor of about 3. In addition, a threshold behavior for this effect was observed. It was shown that the cross sectional shape and thus the degree of energy coupling to the material was unaffected by the DP. Finally, during welding USIBOR 1500P with DP an enhanced melt pool stirring was achieved. The results show that the temporal modulation of energy coupling to the material caused by DP is suitable to enhance the quality and reliability of the welding process.

  9. Impacts of Coal Seam Gas (Coal Bed Methane) and Coal Mining on Water Resources in Australia (United States)

    Post, D. A.


    Mining of coal bed methane deposits (termed ';coal seam gas' in Australia) is a rapidly growing source of natural gas in Australia. Indeed, expansion of the industry is occurring so quickly that in some cases, legislation is struggling to keep up with this expansion. Perhaps because of this, community concern about the impacts of coal seam gas development is very strong. Responding to these concerns, the Australian Government has recently established an Independent Expert Scientific Committee (IESC) to provide advice to the Commonwealth and state regulators on potential water-related impacts of coal seam gas and large coal mining developments. In order to provide the underlying science to the IESC, a program of ';bioregional assessments' has been implemented. One aim of these bioregional assessments is to improve our understanding of the connectivity between the impacts of coal seam gas extraction and groundwater aquifers, as well as their connection to surface water. A bioregional assessment can be defined as a scientific analysis of the ecology, hydrology, geology and hydrogeology of a bioregion, with explicit assessment of the potential direct, indirect and cumulative impacts of coal seam gas and large coal mining development on water resources. These bioregional assessments are now being carried out across large portions of eastern Australia which are underlain by coal reserves. This presentation will provide an overview of the issues related to the impacts of coal seam gas and coal mining on water resources in Australia. The methodology of undertaking bioregional assessments will be described, and the application of this methodology to six priority bioregions in eastern Australia will be detailed. Preliminary results of the program of research to date will be assessed in light of the requirements of the IESC to provide independent advice to the Commonwealth and State governments. Finally, parallels between the expansion of the industry in Australia with that

  10. Concurrent ultrasonic weld evaluation system (United States)

    Hood, Donald W.; Johnson, John A.; Smartt, Herschel B.


    A system for concurrent, non-destructive evaluation of partially completed welds for use in conjunction with an automated welder. The system utilizes real time, automated ultrasonic inspection of a welding operation as the welds are being made by providing a transducer which follows a short distance behind the welding head. Reflected ultrasonic signals are analyzed utilizing computer based digital pattern recognition techniques to discriminate between good and flawed welds on a pass by pass basis. The system also distinguishes between types of weld flaws.

  11. Resistance of Type 5 chemical protective clothing against nanometric airborne particles: behaviour of seams and zipper. (United States)

    Vinches, Ludwig; Hallé, Stéphane


    In the field of dermal protection, the use of chemical protective clothing (CPC) (including coveralls) are considered as the last barrier against airborne engineered nanomaterials (ENM). In the majority of cases, type 5 CPC, used against solid particles (ISO 13982-1), perform well against ENM. But in a recent study, a penetration level (PL) of up to 8.5% of polydisperse sodium chloride airborne nanoparticles has been measured. Moreover, in all the previous studies, tests were performed on a sample of protective clothing material without seams or zippers. Thus, the potential for permeation through a zipper or seams has not yet been determined, even though these areas would be privileged entry points for airborne ENM. This work was designed to evaluate the PL of airborne ENM through coveralls and specifically the PL through the seams on different parts of the CPC and the zipper. Eight current models of CPC (type 5) were selected. The samples were taken from places with and without seams and with a zipper. In some cases, a cover strip can be added to the zipper to enhance its sealing. Polydisperse nanoparticles were generated by nebulization of a sodium chloride solution. A penetration cell was developed to expose the sample to airborne nanometric particles. The NaCl particle concentration in number was measured with an ultrafine particle counter and the PL was defined as the downstream concentration divided by the upstream concentration. The results obtained show that the PL increased significantly in the presence of seams and could reach up to 90% depending on the seam's design. Moreover, this study classifies the different types of seams by their resistance against airborne ENM. As for the penetration of airborne NaCl particles through the zipper, the PL was greatly attenuated by the presence of a cover strip, but only for certain models of coveralls. Finally, the values of the pressure drop were directly linked to the type of seam. All of these conclusions provide

  12. Supporting Seamful Development of Positioning Applications through Model Based Translucent Middleware

    DEFF Research Database (Denmark)

    Jensen, Jakob Langdal

    design for context aware applications in general are advocating that seams (problem areas caused by technologies interconnecting) can be exploited by end-users if they are made available to them. A system allowing this kind of interaction is said to be seamfully designed as opposed to the traditional...... goal of ubiquitous computing where seamlessness is advocated. Another challenge is to provide middleware designers a set of tools that allow them to build translucent middleware, i.e., middleware where the level of openness can be differentiated. Such middleware should provide application developers...

  13. Development of signal processing algorithms for ultrasonic detection of coal seam interfaces (United States)

    Purcell, D. D.; Ben-Bassat, M.


    A pattern recognition system is presented for determining the thickness of coal remaining on the roof and floor of a coal seam. The system was developed to recognize reflected pulse echo signals that are generated by an acoustical transducer and reflected from the coal seam interface. The flexibility of the system, however, should enable it to identify pulse-echo signals generated by radar or other techniques. The main difference being the specific features extracted from the recorded data as a basis for pattern recognition.

  14. Facies conditions of the 2. Lusatian seam horizon in the area East of Peitz

    Energy Technology Data Exchange (ETDEWEB)

    Boenisch, R.; Liskow, C.


    Characterizes the Miocene brown coal deposit in the area Peitz, Jaenschwalde and Guben (GDR) by methods of paleobotany and paleogeography. Results of macropetrographic facies analysis and geophysical borehole measurements were employed in the study. Geologic profiles of the region as well as maps of seam distribution were drawn up. The analysis proves that prehistoric river meanders divide the brown coal moor into a northern and a southern section. A description of the paleoenvironment and the sedimentation process is given. A correlation between coal facies and technological coal quality is pointed out. The study is being used to develop a geologic seam model for this brown coal mining area. 9 refs.

  15. Weld formation control at electron beam welding with beam oscillations


    Trushnikov, Dmitriy; Koleva, Elena; Mladenov, Georgy; A. Shcherbakov


    Electron beam welding is used extensively to produce essential machine parts. The control of the basic beam parameters beam power or beam current at constant accelerating voltage, welding speed, current of focusing lens and distance between electron gun and welded sample surface is not enough to obtain at most of the regimes sound welds. Control of the focus position using analysis of the high frequency component of the current, collected by plasma, at periodic interactions on the beam (the o...

  16. Slab track


    Golob, Tina


    The last 160 years has been mostly used conventional track with ballasted bed, sleepers and steel rail. Ensuring the high speed rail traffic, increasing railway track capacities, providing comfortable and safe ride as well as high reliability and availability railway track, has led to development of innovative systems for railway track. The so-called slab track was first built in 1972 and since then, they have developed many different slab track systems around the world. Slab track was also b...

  17. Alternate Welding Processes for In-Service Welding (United States)


    Conducting weld repairs and attaching hot tap tees onto pressurized pipes has the advantage of avoiding loss of service and revenue. However, the risks involved with in-service welding need to be managed by ensuring that welding is performed in a rep...

  18. Certification of a weld produced by friction stir welding (United States)

    Obaditch, Chris; Grant, Glenn J


    Methods, devices, and systems for providing certification of friction stir welds are disclosed. A sensor is used to collect information related to a friction stir weld. Data from the sensor is compared to threshold values provided by an extrinsic standard setting organizations using a certification engine. The certification engine subsequently produces a report on the certification status of the weld.

  19. Welding defects at friction stir welding

    Directory of Open Access Journals (Sweden)

    P. Podržaj


    Full Text Available The paper presents an overview of different types of defects at friction stir welding. In order to explain the reasons for their occurrence a short theoretical background of the process is given first. The main emphasis is on the parameters that influence the process. An energy supply based division of defects into three disjoint groups was used. The occurring defects are demonstrated on various materials.

  20. Workmanship standards for fusion welding (United States)

    Phillips, M. D.


    Workmanship standards manual defines practices, that adhere to rigid codes and specifications, for fusion welding of component piping, assemblies, and systems. With written and pictorial presentations, it is part of the operating procedure for fusion welding.

  1. Welding and Brazing Silicon Carbide (United States)

    Moore, T. J.


    Hot isostatic pressing and conventional furnace brazing effective under right conditions. Study performed showed feasibility of welding SiC using several welding and brazing techniques. Use of SiC improves engine efficiency by allowing increase in operating temperature. SiC successfully hot-pressure-welded at 3,550 degrees F (1,950 degrees C) in argon. Refinements of solid-state welding and brazing procedures used sufficient for some specific industrial applications.

  2. Self-Reacting Friction Stir Welding for Aluminum Alloy Circumferential Weld Applications (United States)

    Bjorkman, Gerry; Cantrell, Mark; Carter, Robert


    Friction stir welding is an innovative weld process that continues to grow in use, in the commercial, defense, and space sectors. It produces high quality and high strength welds in aluminum alloys. The process consists of a rotating weld pin tool that plasticizes material through friction. The plasticized material is welded by applying a high weld forge force through the weld pin tool against the material during pin tool rotation. The high weld forge force is reacted against an anvil and a stout tool structure. A variation of friction stir welding currently being evaluated is self-reacting friction stir welding. Self-reacting friction stir welding incorporates two opposing shoulders on the crown and root sides of the weld joint. In self-reacting friction stir welding, the weld forge force is reacted against the crown shoulder portion of the weld pin tool by the root shoulder. This eliminates the need for a stout tooling structure to react the high weld forge force required in the typical friction stir weld process. Therefore, the self-reacting feature reduces tooling requirements and, therefore, process implementation costs. This makes the process attractive for aluminum alloy circumferential weld applications. To evaluate the application of self-reacting friction stir welding for aluminum alloy circumferential welding, a feasibility study was performed. The study consisted of performing a fourteen-foot diameter aluminum alloy circumferential demonstration weld using typical fusion weld tooling. To accomplish the demonstration weld, weld and tack weld development were performed and fourteen-foot diameter rings were fabricated. Weld development consisted of weld pin tool selection and the generation of a process map and envelope. Tack weld development evaluated gas tungsten arc welding and friction stir welding for tack welding rings together for circumferential welding. As a result of the study, a successful circumferential demonstration weld was produced leading

  3. Prediction of weld data using process control based on surface temperature measurement for high-power energy flow processes (United States)

    Brueggemann, Gunnar; Benziger, Thomas


    The main aim of this article is to obtain the correlation between the thermal cycle and the mechanical properties in the weld seam and the heat-affected zone of mild and stainless steels. Key targeted process is welding using electron beam, laser and plasma. Since these processes are characterized by high heating and cooling rates, wide temperature range, small heat affected zones, they are difficult to control and automize. As a consequence, the quality of the product varies over a large range. Because either temperature measurement on one spot or quasi steady- state surface temperature distribution in a large area are generally unsuitable, temperature gradients need to be controlled directly on-line with a high accuracy. This requires the use of a two dimensional temperature control. An infrared camera systems can be used in order to investigate the cooling process in the weld seam area as well as in the heat affected zone. On the one hand the aim of the experiments is the estimation of the microstructure, especially of the hardness distribution using welding-time- temperature-conversion-diagrams and equations of regression. On the other hand the observation of the cooling cycle allows trends of mechanical diagrams and equations of regression. On the other hand the observation of the cooing cycle allows trends of mechanical properties like stretch limit, tensile strength, breaking elongation to be predicted. Simultaneously it is possible to recognize and to localize pores, voids and bonding defects, losses in penetration, problems with gap and height, appearing during the cooling of the weld.

  4. Welding. Performance Objectives. Basic Course. (United States)

    Vincent, Kenneth

    Several intermediate performance objectives and corresponding criterion measures are listed for each of eight terminal objectives for a basic welding course. The materials were developed for a 36-week (2 hours daily) course developed to teach the fundamentals of welding shop work, to become familiar with the operation of the welding shop…

  5. Welding. Performance Objectives. Intermediate Course. (United States)

    Vincent, Kenneth

    Several intermediate performance objectives and corresponding criterion measures are listed for each of nine terminal objectives for an intermediate welding course. The materials were developed for a 36-week (3 hours daily) course designed to prepare the student for employment in the field of welding. Electric welding and specialized (TIG & MIG)…

  6. Image resizing using saliency strength map and seam carving for white blood cell analysis

    Directory of Open Access Journals (Sweden)

    Nam JaeYeal


    Full Text Available Abstract Background A new image-resizing method using seam carving and a Saliency Strength Map (SSM is proposed to preserve important contents, such as white blood cells included in blood cell images. Methods To apply seam carving to cell images, a SSM is initially generated using a visual attention model and the structural properties of white blood cells are then used to create an energy map for seam carving. As a result, the energy map maximizes the energies of the white blood cells, while minimizing the energies of the red blood cells and background. Thus, the use of a SSM allows the proposed method to reduce the image size efficiently, while preserving the important white blood cells. Results Experimental results using the PSNR (Peak Signal-to-Noise Ratio and ROD (Ratio of Distortion of blood cell images confirm that the proposed method is able to produce better resizing results than conventional methods, as the seam carving is performed based on an SSM and energy map. Conclusions For further improvement, a faster medical image resizing method is currently being investigated to reduce the computation time, while maintaining the same image quality.

  7. Image resizing using saliency strength map and seam carving for white blood cell analysis. (United States)

    Ko, ByoungChul; Kim, SeongHoon; Nam, JaeYeal


    A new image-resizing method using seam carving and a Saliency Strength Map (SSM) is proposed to preserve important contents, such as white blood cells included in blood cell images. To apply seam carving to cell images, a SSM is initially generated using a visual attention model and the structural properties of white blood cells are then used to create an energy map for seam carving. As a result, the energy map maximizes the energies of the white blood cells, while minimizing the energies of the red blood cells and background. Thus, the use of a SSM allows the proposed method to reduce the image size efficiently, while preserving the important white blood cells. Experimental results using the PSNR (Peak Signal-to-Noise Ratio) and ROD (Ratio of Distortion) of blood cell images confirm that the proposed method is able to produce better resizing results than conventional methods, as the seam carving is performed based on an SSM and energy map. For further improvement, a faster medical image resizing method is currently being investigated to reduce the computation time, while maintaining the same image quality.

  8. Effect of Seams on Drape of Fabrics (Pp. 62-72)

    African Journals Online (AJOL)

    Nekky Umera

    simplest type in which a single row of lock stitches joins two pieces of fabrics together. Thus, investigating the effect of a plain seam on fabric drape has a significant value for both the textile and clothing industries. The quantified drapeability of a fabric into a dimensionless value called a “Drape coefficient”, which is defined ...


    The effects of freeze-thaw cycling on the tensile strength of 19 geomembranes and 31 different seam types were investigated. The study was performed in three parts using different test conditions. Part I involved incubating unconfined specimens in freeze-thaw cycles and then per...

  10. Nitrogen Injection To Flush Coal Seam Gas Out Of Coal: An Experimental Study (United States)

    Zhang, Lei; Aziz, Naj; Ren, Ting; Nemcik, Jan; Tu, Shihao


    Several mines operating in the Bulli seam of the Sydney Basin in NSW, Australia are experiencing difficulties in reducing gas content within the available drainage lead time in various sections of the coal deposit. Increased density of drainage boreholes has proven to be ineffective, particularly in sections of the coal seam rich in CO2. Plus with the increasing worldwide concern on green house gas reduction and clean energy utilisation, significant attention is paid to develop a more practical and economical method of enhancing the gas recovery from coal seams. A technology based on N2 injection was proposed to flush the Coal Seam Gas (CSG) out of coal and enhance the gas drainage process. In this study, laboratory tests on CO2 and CH4 gas recovery from coal by N2 injection are described and results show that N2 flushing has a significant impact on the CO2 and CH4 desorption and removal from coal. During the flushing stage, it was found that N2 flushing plays a more effective role in reducing adsorbed CH4 than CO2. Comparatively, during the desorption stage, the study shows gas desorption after N2 flushing plays a more effective role in reducing adsorbed CO2 than CH4.

  11. Mechanism of Rock Burst Occurrence in Specially Thick Coal Seam with Rock Parting (United States)

    Wang, Jian-chao; Jiang, Fu-xing; Meng, Xiang-jun; Wang, Xu-you; Zhu, Si-tao; Feng, Yu


    Specially thick coal seam with complex construction, such as rock parting and alternative soft and hard coal, is called specially thick coal seam with rock parting (STCSRP), which easily leads to rock burst during mining. Based on the stress distribution of rock parting zone, this study investigated the mechanism, engineering discriminant conditions, prevention methods, and risk evaluation method of rock burst occurrence in STCSRP through setting up a mechanical model. The main conclusions of this study are as follows. (1) When the mining face moves closer to the rock parting zone, the original non-uniform stress of the rock parting zone and the advancing stress of the mining face are combined to intensify gradually the shearing action of coal near the mining face. When the shearing action reaches a certain degree, rock burst easily occurs near the mining face. (2) Rock burst occurrence in STCSRP is positively associated with mining depth, advancing stress concentration factor of the mining face, thickness of rock parting, bursting liability of coal, thickness ratio of rock parting to coal seam, and difference of elastic modulus between rock parting and coal, whereas negatively associated with shear strength. (3) Technologies of large-diameter drilling, coal seam water injection, and deep hole blasting can reduce advancing stress concentration factor, thickness of rock parting, and difference of elastic modulus between rock parting and coal to lower the risk of rock burst in STCSRP. (4) The research result was applied to evaluate and control the risk of rock burst occurrence in STCSRP.

  12. Controlling dust and gas in the face area: operating experience under ultra low-seam conditions

    Energy Technology Data Exchange (ETDEWEB)

    Daft, S.P.


    The author provides an account of problems encountered in ventilating a low-seam mechanised section in a bord and pillar working in S. Africa, and the efforts made to overcome these problems. They include the use of a hydraulically-driven air jet fan system.

  13. Textiles: Some technocal information and data IV: sewability, sewing needles, threads and seams.

    CSIR Research Space (South Africa)

    Hunter, L


    Full Text Available and 516. Both oossess eood elasticitv as well as coverine vower and durabilitfl. The - -. following table (Table V) gives some guidelines for safety stitch seaming7. An important stitch type in the sewing of athletic shorts and other similar underwear...

  14. Evaluation of coal bed methane potential of coal seams of Sawang ...

    Indian Academy of Sciences (India)

    The ash content (A%) ranges from 10.92% to 30.01%. Fixed carbon (FC%) content varies from ... The present study is based on the adsorption isotherm experiments carried out under controlled P-T conditions for determination of actual gas adsorption capacity of the coal seams. This analysis shows that the maximum ...

  15. Friction stir welding tool and process for welding dissimilar materials (United States)

    Hovanski, Yuri; Grant, Glenn J; Jana, Saumyadeep; Mattlin, Karl F


    A friction stir welding tool and process for lap welding dissimilar materials are detailed. The invention includes a cutter scribe that penetrates and extrudes a first material of a lap weld stack to a preselected depth and further cuts a second material to provide a beneficial geometry defined by a plurality of mechanically interlocking features. The tool backfills the interlocking features generating a lap weld across the length of the interface between the dissimilar materials that enhances the shear strength of the lap weld.

  16. Ultrasonic Evaluation of Weld Strength for Aluminum Ultrasonic Spot Welds (United States)

    Ghaffari, Bita; Hetrick, Elizabeth T.; Mozurkewich, George; Reatherford, Larry V.


    The goal of this work is to determine the feasibility of using an ultrasonic, non-destructive technique for post-process evaluation of aluminum ultrasonic spot welds. A focused immersion transducer was utilized to obtain a C-scan of the weld interface, from which a weighted ultrasonic contact area was estimated. Weldments were subsequently tested destructively to determine the weld strength. The square root of the weld contact area displayed a relatively good correlation with weld strength, r2=0.85.

  17. Investigation on dissimilar laser welding of advanced high strength steel sheets for the automotive industry

    Energy Technology Data Exchange (ETDEWEB)

    Rossini, M., E-mail: [Faculty of Science and Technology, Free University of Bozen-Bolzano, Piazza Università 5, 39100 Bolzano (Italy); Spena, P. Russo, E-mail: [Faculty of Science and Technology, Free University of Bozen-Bolzano, Piazza Università 5, 39100 Bolzano (Italy); Cortese, L., E-mail: [Faculty of Science and Technology, Free University of Bozen-Bolzano, Piazza Università 5, 39100 Bolzano (Italy); Matteis, P., E-mail: [Department of Applied Science and Technology, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino (Italy); Firrao, D., E-mail: [Department of Applied Science and Technology, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino (Italy)


    To support the use of advanced high strength steels in car body design and fabrication, an investigation was carried out on dissimilar butt laser welding between TWinning Induced Plasticity (TWIP) steels, Dual Phase (DP) steels, hot stamping boron (22MnB5) steels, and TRansformation Induced Plasticity (TRIP) steels. The base materials and the weldments were fully characterized by means of metallography, microhardness, and tensile tests. Digital image analysis was also used to provide additional information on the local strain field in the joint during the tensile tests. Fractographic examination was finally performed on the fracture surfaces of the tensile samples. The dissimilar joints between the DP, 22MnB5, and TRIP steels exhibit good resistance properties. On the contrary, the dissimilar joints encompassing the TWIP steel exhibit poor mechanical strength and fail along the weld seam by intergranular fracture, probably due to presence of Mn segregations. Therefore, the laser welding of TWIP steel with other advanced high strength steels is not recommended without the use of proper metal fillers. Dissimilar laser welding of DP, TRIP and 22MnB5 combinations, on the contrary, can be a solution to assemble car body parts made of these steel grades.

  18. A new method for process monitoring in high power simultaneous laser beam welding

    Energy Technology Data Exchange (ETDEWEB)

    Seidel, B.; Koerber, C.; Behler, K.; Beyer, E. [Fraunhofer Inst. fuer Lasertechnik, Aachen (Germany)


    Simultaneous laser beam welding is a modified procedure of both sided laser beam welding. Two laser beams are focused in opposite direction at the same time and place onto the workpiece. The process is characterized by the formation of a joint keyhole opened to both sides of the workpiece. The main advantages in comparison with conventional laser welding processes are higher welding speed, avoidance of angular distortion due to a symmetrical field of thermal stresses, as well as minimum porosity, especially in the middle of the seam volume, and a high degree of process stability. The advantages are depending on the joint keyhole. In the case of small disadjustment of the two beam axes combined with inappropriate parameter settings this joint keyhole can collapse into two separated keyholes each having only an opening to one side of the workpiece. Therefore the process state with joint keyhole has to be monitored. According to this criterion a non-destructive on-line measurement technique has been developed. The measurement technique is based on RF-frequency modulation of one of the two applied laser beams. Since the results of the measurement are available in very short time scales a usage for on-line control is possible.

  19. Dynamic Buckling Test Analyses of a High Degree CWR Track (United States)


    Thermal buckling of railroad tracks in the lateral plane is an important problem in the design and maintenance of continuous welded rail (CWR) tracks. The work reported here is part of a major investigation carried out by the John A. Volpe National T...

  20. Weld bead profile of laser welding dissimilar joints stainless steel (United States)

    Mohammed, Ghusoon R.; Ishak, M.; Aqida, S. N.; Abdulhadi, Hassan A.


    During the process of laser welding, the material consecutively melts and solidifies by a laser beam with a peak high power. Several parameters such as the laser energy, pulse frequency, pulse duration, welding power and welding speed govern the mode of the welding process. The aim of this paper is to investigate the effect of peak power, incident angle, and welding speed on the weld bead geometry. The first investigation in this context was conducted using 2205-316L stainless steel plates through the varying of the welding speed from 1.3 mm/s to 2.1 mm/s. The second investigation was conducted by varying the peak power from 1100 W to 1500 W. From the results of the experiments, the welding speed and laser power had a significant effect on the geometry of the weld bead, and the variation in the diameter of the bead pulse-size. Due to the decrease in the heat input, welding speed affected penetration depth more than bead width, and a narrow width of heat affected zone was achieved ranging from 0.2 to 0.5 mm. Conclusively, weld bead geometry dimensions increase as a function of peak power; at over 1350 W peak power, the dimensions lie within 30 μm.

  1. The Investigation of Knitted Materials Bonded Seams Behaviour upon Cyclical Fatigue Loading

    Directory of Open Access Journals (Sweden)



    Full Text Available In this research uniaxial tension behaviour of PES knitted materials with bonded seams is analysed. The objects of the investigation were two types of knitted materials, having the same fibre composition (93 % PES, 7 % EL, but different in knitting pattern, i. e. plain single jersey and rib 1 × 1. Bonded overlap seams were formed by changing the orientation of knitted materials strips, i. e. parallel/parallel, parallel/bias, parallel/perpendicular, bias/bias and bias/perpendicular. The strips of each knitted material were joined by two types of thermoplastic polyurethane (PU films different in thickness (75 mm and 150 mm. Mechanical characteristics of bonded seams were defined in longitudinal direction. During uniaxial tension such parameters as maximal force Fmax (N and maximal elongation ɛmax (% were recorded from typical tension diagrams. The changes of tested specimens strength and deformation were compared before and after cyclical fatigue tension the conditions of which were 50 cycles up to tension force F equal 24.5 N. The results have shown that changes before and after cyclical fatigue tension are mostly determined by the structure of knitted materials, the orientation of knitted materials strips in bonded seam, but not effected by thermoplastic polyurethane film. These results are opposite compared to the results of biaxial tension of the same type of specimens, which have shown that changes before and after cyclical fatigue punching are mostly determined by the type of thermoplastic film, but not effected by the orientation of knitted materials strips in bonded seams. DOI:

  2. Method of gas emission control for safe working of flat gassy coal seams (United States)

    Vinogradov, E. A.; Yaroshenko, V. V.; Kislicyn, M. S.


    The main problems at intensive flat gassy coal seam longwall mining are considered. For example, mine Kotinskaja JSC “SUEK-Kuzbass” shows that when conducting the work on the gassy coal seams, methane emission control by means of ventilation, degassing and insulated drain of methane-air mixture is not effective and stable enough. It is not always possible to remove the coal production restrictions by the gas factor, which leads to financial losses because of incomplete using of longwall equipment and the reduction of the technical and economic indicators of mining. To solve the problems, the authors used a complex method that includes the compilation and analysis of the theory and practice of intensive flat gassy coal seam longwall mining. Based on the results of field and numerical researches, the effect of parameters of technological schemes on efficiency of methane emission control on longwall panels, the non-linear dependence of the permissible according to gas factor longwall productivity on parameters of technological schemes, ventilation and degassing during intensive mining flat gassy coal seams was established. The number of recommendations on the choice of the location and the size of the intermediate section of coal heading to control gassing in the mining extracted area, and guidelines for choosing the parameters of ventilation of extracted area with the help of two air supply entries and removal of isolated methane-air mixture are presented in the paper. The technological scheme, using intermediate entry for fresh air intake, ensuring effective management gassing and allowing one to refuse from drilling wells from the surface to the mined-out space for mining gas-bearing coal seams, was developed.

  3. Weld Nugget Temperature Control in Thermal Stir Welding (United States)

    Ding, R. Jeffrey (Inventor)


    A control system for a thermal stir welding system is provided. The control system includes a sensor and a controller. The sensor is coupled to the welding system's containment plate assembly and generates signals indicative of temperature of a region adjacent and parallel to the welding system's stir rod. The controller is coupled to the sensor and generates at least one control signal using the sensor signals indicative of temperature. The controller is also coupled to the welding system such that at least one of rotational speed of the stir rod, heat supplied by the welding system's induction heater, and feed speed of the welding system's weld material feeder are controlled based on the control signal(s).

  4. Numerical simulation of welding

    DEFF Research Database (Denmark)

    Hansen, Jan Langkjær; Thorborg, Jesper

    Aim of project:To analyse and model the transient thermal field from arc welding (SMAW, V-shaped buttweld in 15mm plate) and to some extend the mechanical response due to the thermal field. - To implement this model in a general purpose finite element program such as ABAQUS.The simulation...... stress is also taken into account.Work carried out:With few means it is possible to define a thermal model which describes the thermal field from the welding process in reasonable agreement with reality. Identical results are found with ABAQUS and Rosenthal’s analytical solution of the governing heat...... transfer equation under same conditions. It is relative easy tointroduce boundary conditions such as convection and radiation where not surprisingly the radiation has the greatest influence especially from the high temperature regions in the weld pool and the heat affected zone.Due to the large temperature...

  5. Extravehicular activity welding experiment (United States)

    Watson, J. Kevin


    The In-Space Technology Experiments Program (INSTEP) provides an opportunity to explore the many critical questions which can only be answered by experimentation in space. The objective of the Extravehicular Activity Welding Experiment definition project was to define the requirements for a spaceflight experiment to evaluate the feasibility of performing manual welding tasks during EVA. Consideration was given to experiment design, work station design, welding hardware design, payload integration requirements, and human factors (including safety). The results of this effort are presented. Included are the specific objectives of the flight test, details of the tasks which will generate the required data, and a description of the equipment which will be needed to support the tasks. Work station requirements are addressed as are human factors, STS integration procedures and, most importantly, safety considerations. A preliminary estimate of the cost and the schedule for completion of the experiment through flight and postflight analysis are given.

  6. Pulsed welding plasma source (United States)

    Knyaz'kov, A.; Pustovykh, O.; Verevkin, A.; Terekhin, V.; Shachek, A.; Tyasto, A.


    It is shown that in order to form the current pulse of a near rectangular shape, which provides conversion of the welding arc into a dynamic mode, it is rational to connect a forming element made on the basis of an artificial forming line in series to the welding DC circuit. The paper presents a diagram of a pulsed device for welding with a non-consumable electrode in argon which was developed using the forming element. The conversion of the arc into the dynamic mode is illustrated by the current and voltage oscillograms of the arc gap and the dynamic characteristic of the arc within the interval of one pulse generation time in the arc gap. The background current travels in the interpulse interval.

  7. Ternary gas plasma welding torch (United States)

    Rybicki, Daniel J. (Inventor); Mcgee, William F. (Inventor); Waldron, Douglas J. (Inventor)


    A plasma arc welding torch is discussed. A first plasma gas is directed through the body of the welding torch and out of the body across the tip of a welding electrode disposed at the forward end of the body. A second plasma gas is disposed for flow through a longitudinal bore in the electrode. The second plasma gas enters one end of the electrode and exits the electrode at the tip thereof for co-acting with the electric welding arc to produce the desired weld. A shield gas is directed through the torch body and circulates around the head of the torch adjacent to the electrode tip.

  8. A Study on the compensation margin on butt welding joint of Large Steel plates during Shipbuilding construction. (United States)

    Kim, J.; Jeong, H.; Ji, M.; Jeong, K.; Yun, C.; Lee, J.; Chung, H.


    This paper examines the characteristics of butt welding joint shrinkage for shipbuilding and marine structures main plate. The shrinkage strain of butt welding joint which is caused by the process of heat input and cooling, results in the difference between dimensions of the actual parent metal and the dimensions of design. This, in turn, leads to poor quality in the production of ship blocks and reworking through period of correction brings about impediment on improvement of productivity. Through experiments on butt welding joint's shrinkage strain on large structures main plate, the deformation of welding residual stress in the form of I, Y, V was obtained. In addition, the results of experiments indicate that there is limited range of shrinkage in the range of 1 ∼ 2 mm in 11t ∼ 21.5t thickness and the effect of heat transfer of weld appears to be limited within 1000 mm based on one side of seam line so there was limited impact of weight of parent metal on the shrinkage. Finally, it has been learned that Shrinkage margin needs to be applied differently based on groove phenomenon in the design phase in order to minimize shrinkage.

  9. Laser beam welded tailored sheets made of aluminium for industrial manufacture; Laserstrahlgeschweisste massgeschneiderte Bleche aus Aluminium fuer die industrielle Fertigung

    Energy Technology Data Exchange (ETDEWEB)

    Behler, K.; Beyer, E. [Fraunhofer-Inst. fuer Lasertechnik, Aachen (Germany); Berkmanns, J. [Fraunhofer Resource Center, Ann Arbor, MI (United States); Meyer, Y. [PSA, Bievres (France); Winderlich, B. [Fraunhofer-Inst. fuer Werkstoffphysik und Schichttechnologie, Dresden (Germany)


    The results described for the use of laser beam welding for the manufacture of tailored blanks made of aluminium show the different suitability for welding of alloys of the 5000 and 6000 series, the ability to use Nd:YAG and CO{sub 2} lasers for this application, possibilities of improving process behaviour and the results of welding and the similar or improved seam properties compared to other melting welding processes. This and the different activities of developments orientated towards industry make it clear that laser beam welding technique is very suitable for joints on aluminium. However, the material and process-specific aspects must be observed when introduced to industry. (orig./RHM) [Deutsch] Die dargestellten Ergebnisse zum Einsatz des Laserstrahlschweissens fuer die Herstellung von Tailored Blanks aus Aluminium zeigen die unterschiedliche Schweisseignung von Legierungen der 5000- und 6000-Serie; die Einsatzfaehigkeit von Nd:YAG- und CO{sub 2}-Laser fuer diesen Anwendungsfall; Moeglichkeiten zur Verbesserung von Prozessverhalten und Schweissergebnissen; die im Vergleich zu anderen Schmelzschweissverfahren aehnlichen, z.T. verbesserten Nahteigenschaften. Dies und die verschiedenen Aktivitaeten industrieorientierter Entwicklungen verdeutlichen, dass die Laserstrahlschweisstechnik sehr gut zur Verbindung von Aluminium geeignet ist. Allerdings muessen material- und verfahrensspezifische Aspekte bei der industriellen Umsetzung beachtet werden. (orig./RHM)

  10. Numerical Modeling of Fluid Flow, Heat Transfer and Arc-Melt Interaction in Tungsten Inert Gas Welding (United States)

    Li, Linmin; Li, Baokuan; Liu, Lichao; Motoyama, Yuichi


    The present work develops a multi-region dynamic coupling model for fluid flow, heat transfer and arc-melt interaction in tungsten inert gas (TIG) welding using the dynamic mesh technique. The arc-weld pool unified model is developed on basis of magnetohydrodynamic (MHD) equations and the interface is tracked using the dynamic mesh method. The numerical model for arc is firstly validated by comparing the calculated temperature profiles and essential results with the former experimental data. For weld pool convection solution, the drag, Marangoni, buoyancy and electromagnetic forces are separately validated, and then taken into account. Moreover, the model considering interface deformation is adopted in a stationary TIG welding process with SUS304 stainless steel and the effect of interface deformation is investigated. The depression of weld pool center and the lifting of pool periphery are both predicted. The results show that the weld pool shape calculated with considering the interface deformation is more accurate.

  11. Acoustic-Emission Weld-Penetration Monitor (United States)

    Maram, J.; Collins, J.


    Weld penetration monitored by detection of high-frequency acoustic emissions produced by advancing weld pool as it melts and solidifies in workpiece. Acoustic emission from TIG butt weld measured with 300-kHz resonant transducer. Rise in emission level coincides with cessation of weld penetration due to sudden reduction in welding current. Such monitoring applied to control of automated and robotic welders.

  12. Weld procedure development with OSLW - optimization software for laser welding

    Energy Technology Data Exchange (ETDEWEB)

    Fuerschbach, P.W.; Eisler, G.R. [Sandia National Labs., Albuquerque, NM (United States); Steele, R.J. [Naval Air Warfare Center, China Lake, CA (United States)


    Weld procedure development can require extensive experimentation, in-depth process knowledge, and is further complicated by the fact that there are often multiple sets of parameters that will meet the weld requirements. Choosing among these multiple weld procedures can be hastened with computer models that find parameters to meet selected weld dimensional requirements while simultaneously optimizing important figures of merit. Software is described that performs this task for CO{sub 2} laser beam welding. The models are based on dimensionless parameter correlations that are derived from solutions to the moving heat source equations. The use of both handbook and empirically verified thermophysical property values allows OSLW to be extended to many different materials. Graphics displays show the resulting solution on contour plots that can be used to further probe the model. The important figures of merit for laser beam welding are energy transfer efficiency and melting efficiency. The application enables the user to input desired weld shape dimensions, select the material to be welded, and to constrain the search problem to meet the application requirements. Successful testing of the software at a laser welding fabricator has validated this tool for weld procedure development.

  13. Impacts of Coal Seam Gas (Coal Bed Methane) Extraction on Water Resources in Australia (United States)

    Post, David


    While extraction of methane from shale gas deposits has been the principal source of the recent expansion of the industry in the United States, in Australia extraction of methane from coal bed methane deposits (termed 'coal seam gas' in Australia) has been the focus to date. The two sources of methane share many of the same characteristics including the potential requirement for hydraulic fracturing. However, as coal seam gas deposits generally occur at shallower depths than shale gas, the potential impacts of extraction on surface and groundwater resources may be of even greater concern. In Australia, an Independent Expert Scientific Committee (IESC) has been established to provide scientific advice to federal and state government regulators on the impact that coal seam gas and large coal mining developments may have on water resources. This advice is provided to enable decisions to be informed by the best available science about the potential water-related impacts associated with these developments. To support this advice, the Australian Government Department of the Environment has implemented a programme of research termed 'bioregional assessments' to investigate these potential impacts. A bioregional assessment is defined as a scientific analysis of the ecology, hydrology, geology and hydrogeology of a bioregion with explicit assessment of the potential direct, indirect and cumulative impacts of coal seam gas and large coal mining development on water resources. These bioregional assessments are currently being carried out across large portions of eastern Australia underlain by coal reserves. Further details of the programme and results to date can be found at The bioregional assessment programme has modelled the impacts of coal seam gas development on surface and groundwater resources in three regions of eastern Australia, namely the Clarence-Moreton, Gloucester, and Namoi regions. This presentation will discuss the

  14. Welding. Student Learning Guide. (United States)

    Palm Beach County Board of Public Instruction, West Palm Beach, FL.

    This student learning guide contains 30 modules for completing a course in welding. It is designed especially for use in secondary schools in Palm Beach County, Florida. Each module covers one task, and consists of a purpose, performance objective, enabling objectives, learning activities keyed to resources, information sheets, student self-check…

  15. Thermal Stresses in Welding

    DEFF Research Database (Denmark)

    Hansen, Jan Langkjær


    Studies of the transient temperature fields and the hereby induced deformations and stressses in a butt-welded mild steel plate modelledrespectively in 2D plane stress state (as well as plane strain state) and in full 3D have been done. The model has been implemented in the generalpurpose FE...

  16. Elementary TIG Welding Skills. (United States)

    Pierson, John E., III

    The text was prepared to help deaf students develop the skills needed by an employed welder. It uses simplified language and illustrations to present concepts which should be reinforced by practical experience with welding skills. Each of the 12 lessons contains: (1) an information section with many illustrations which presents a concept or…

  17. ROV inspection of welds -- A reality

    Energy Technology Data Exchange (ETDEWEB)

    Raine, G.A. [Technical Software Consultants Ltd., Milton Keynes (United Kingdom)


    Remote Operated Vehicles (ROV) have been in use since the early 1970`s but these could only carry out a limited number of mechanical tasks. During the 1980`s a new range of vehicles were developed that could carry out cleaning, visual inspection and flooded member detection, but were still unable to inspect welds. These tasks increased until it was possible to reduce the proportion of combined diving and ROV program to 10% for diving operations. New inspection techniques and computer aided manipulators were also being developed and were being combined in an attempt to resolve this inspection problem. Trials were carried out with electromagnets and eddy current techniques, but the problem of access and accurate weld tracking still produced problems. The development of the Alternating Current Field Measurement (ACFM) technique and its successful use during diving inspection made it a possible contender for use with an ROV. Because of its ability to detect and size surface breaking cracks without electrical contact or complex scanning procedures it is possible to produce inspection heads that do not need accurate placement by an ROV. A fully integrated ROV deployment system using ACFM multi element array technology has now been produced for a North Sea Operator. This can be used with any work class ROV and it does not require accurate weld toe tracking. This system has been subject to extensive tank Probability of Detection and Sizing Trials and a very high success rate was achieved with a very low number of false indications. In addition good sizing accuracy was produced for both length and depth measurements. Further front end tools have also been developed for different geometry`s and access.

  18. effect of post-weld heat treatment on the microstructure

    African Journals Online (AJOL)


    among others are shielded metal arc welding, submerge arc welding, gas metal arc welding, plasma arc welding, gas ... welding (SMAW) technique is preferable to the other techniques ..... studies''International Journal of Innovative Research.

  19. SHADOW: a new welding technique (United States)

    Kramer, Thorsten; Olowinsky, Alexander M.; Durand, Friedrich


    The new welding technique 'SHADOW ' is introduced. SHADOW means the use of a single pulse to generate a quasi continuous weld of several millimeters in length. HET processing time is defined by the pulse duration of the pulsed laser. At present, a state-of-the-art laser is capable of a maximum pulse duration of 20 ms. The variation of the laser power depend on time is a vital capability of the pulsed laser to adapt the energy deposition into the workpiece. Laser beam welds of several watch components were successfully performed. Similar metals like crowns and axes made out of stainless steel have been welded using pulsed laser radiation. Applying a series of about 130 single pulses for the crown-axis combination the total energy accumulates to 19.5 J. The use of the SHADOW welding technique reduces the energy to 2.5 J. While welding dissimilar metals like stainless steel and bras, the SHADOW welding reduces drastically the contamination as well as the distortion. Laser beam welding of copper has a low process reliability due to the high reflection and the high thermal conductivity. SHADOW welds of 3.6 mm length were performed on 250 micrometers thick copper plates with very high reproducibility. As a result, a pilot plant for laser beam welding of copper plates has been set up. The work to be presented has partly been funded by the European Commission in a project under the contract BRPR-CT-0634.

  20. Welding residual stress distributions for dissimilar metal nozzle butt welds in pressurized water reactors

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ji Soo; Kim, Ju Hee; Bae, Hong Yeol; OH, Chang Young; Kim, Yun Jae [Korea Univ., Seoul (Korea, Republic of); Lee, Kyungsoo [Korea Electric Power Research Institute, Daejeon (Korea, Republic of); Song, Tae Kwang [Korea Institute of Nuclear Safety, Daejeon (Korea, Republic of)


    In pressurized water nuclear reactors, dissimilar metal welds are susceptible to primary water stress corrosion cracking. To access this problem, accurate estimation of welding residual stresses is important. This paper provides general welding residual stress profiles in dissimilar metal nozzle butt welds using finite element analysis. By introducing a simplified shape for dissimilar metal nozzle butt welds, changes in the welding residual stress distribution can be seen using a geometry variable. Based on the results, a welding residual stress profile for dissimilar metal nozzle butt welds is proposed that modifies the existing welding residual stress profile for austenitic pipe butt welds.

  1. In-field Welding and Coating Protocols (United States)


    Gas Technology Institute (GTI) and Edison Welding Institute (EWI) created both laboratory and infield girth weld samples to evaluate the effects of weld geometry and hydrogen off-gassing on the performance of protective coatings. Laboratory made plat...

  2. Closed circuit TV system monitors welding operations (United States)

    Gilman, M.


    TV camera system that has a special vidicon tube with a gradient density filter is used in remote monitoring of TIG welding of stainless steel. The welding operations involve complex assembly welding tools and skates in areas of limited accessibility.

  3. Characterization of Mg/Al butt joints welded by gas tungsten arc filling with Zn–29.5Al–0.5Ti filler metal

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Fei; Wang, Hongyang; Liu, Liming, E-mail:


    The multivariate alloying design of a welding joint is used in the Mg to Al welding process. A Zn–29.5Al–0.5Ti alloy is added as filler metal in gas tungsten arc welding of Mg and Al alloy joint based on the analysis of Al and Mg alloy characteristics. The tensile strength, microstructure, and phase constitution of the weld seam are analyzed. The formation of brittle and hard Mg–Al intermetallic compounds is avoided because of the effects of Zn, Al, and Ti. The average tensile strength of the joint is 148 MPa. Al{sub 3}Ti is first precipitated and functions as the nucleus of heterogeneous nucleation during solidification. Moreover, the precipitated Al–MgZn{sub 2} hypoeutectic phase exhibited a feather-like structure, which enhances the property of the Mg–Al dissimilar joint. - Highlights: • Mg alloy AZ31B and Al alloy 6061 are butt welded by fusion welding. • The effect of Ti in filler metal is investigated. • The formation of Mg–Al intermetallic compounds is avoided.

  4. Selection of an Appropriate Mechanized Mining Technical Process for Thin Coal Seam Mining

    Directory of Open Access Journals (Sweden)

    Chen Wang


    Full Text Available Mechanized mining technical process (MMTP related to the control method of the shearer is a vital process in thin coal seam mining operations. An appropriate MMTP is closely related to safety, productivity, labour intensity, and efficiency. Hence, the evaluation of alternative MMTP is an important part of the mining design. Several parameters should be considered in MMTP evaluation, so the evaluation is complex and must be compliant with a set of criteria. In this paper, two multiple criteria decision-making (MCDM methods, Analytic Hierarchy Process (AHP and Preference Ranking Organization Method for Enrichment Evaluation (PROMETHEE, were adopted for this evaluation. Then, the most appropriate MMTP for a thin coal seam working face was selected in China.

  5. In-situ coal seam and overburden permeability characterization combining downhole flow meter and temperature logs.

    Directory of Open Access Journals (Sweden)

    Busse Julia


    Full Text Available The planning and design of any coal mine development requires among others a thorough investigation of the geological, geotechnical and hydrogeological subsurface conditions. As part of a coal mine exploration program we conducted heat pulse vertical flow meter testing. The flow data were combined with absolute and differential temperature logging data to gain information about the hydraulic characteristics of two different coal seams and their over- and interburden. For the strata that were localised based on geophysical logging data including density, gamma ray and resistivity hydraulic properties were quantified. We demonstrate that the temperature log response complements the flow meter log response. A coupling of both methods is therefore recommended to get an insight into the hydraulic conditions in a coal seam and its overburden.

  6. Analysis of stowing operations during working of steep seams by shield equipment sets

    Energy Technology Data Exchange (ETDEWEB)

    Minyafaeb, V.R.; Solodovnikov, V.F. (Donugi (USSR))


    Presents the technology used and experience gained in mines of the Donbass in backfilling the space excavated in steep coal seams by shield equipment sets. Particularities that characterize such working conditions are analyzed e.g. mobility of the stowing material, pressure exerted by it on the roof and loads that can be carried by the backfill when it moves or remains immobile. Schematic diagrams and formulae for calculating uncovered roof surfaces in excavated spaces of longwalls are given. Factors that influence the phenomenon of creation of a dome of natural equilibrium (resistance to gliding over sidewall rock, coefficient of internal friction, grain size, seam thickness) are discussed. An example of deploying stowing equipment that consists of the EZM-2 pneumatic stowing machine, a loading belt, the DO crusher and the OB-600 tippler is presented. Recommendations are made that concern execution of backfill in spaces excavated by longwall mining. 5 refs.

  7. Modeling and Simulation of Coal Loading by Cutting Drum in Flat Seams (United States)

    Gospodarczyk, Piotr


    This paper presents a methodology for modeling work of a coal shearer work in low longwall coal seams where the wall height does not exceed 1.5 m. In such conditions, an important issue is the process of loading the ore from shearer cutting drum on an armored face conveyor and selection of appropriate kinematic parameters to avoid choking. Discrete element method was used to model coal seam. This method allows for efficient simulation of physical systems composed of many separate components. Methods and algorithms based on existing theoretical models were developed to imitate coal cutting process. Main focus of analysis was put on coal stream movement for different variants of the shearer construction and kinematic parameters.

  8. Palaeoenvironment of Seam I in the Marathousa Lignite Mine, Megalopolis Basin (Southern Greece)

    Energy Technology Data Exchange (ETDEWEB)

    Siavalas, George; Linou, Maria; Chatziapostolou, Adamantia; Kalaitzidis, Stavros; Christanis, Kimon [Department of Geology, University of Patras, GR-265.00 Rio-Patras (Greece); Papaefthymiou, Helen [Department of Chemistry, University of Patras, GR-265.00 Rio-Patras (Greece)


    The present study aims to elucidate the depositional environment of Seam I in the Megalopolis Basin, Southern Greece, using existing geological data supported by maceral and mineralogical analyses, as well as by natural radioactivity determinations. Very high pyrite and uranium contents and a very low tissue preservation index usually suggest a marine influence during deposition. In Seam I, however, these features are most probably the result of a karstic aquifer supplying the palaeomire with sulphate-rich, neutral to weakly alkaline water. The pyrite formation and the U precipitation are attributed to the anaerobic conditions, which prevailed during peat accumulation. The petrographic, mineralogical and geochemical data of the studied profile point to several changes in the surface runoff and the supply of clastic material during deposition. (author)

  9. Experimental study on fracturing coal seams using CaO demolition materials to improve permeability

    Directory of Open Access Journals (Sweden)

    Yibo Tang


    Full Text Available Currently, methane gas disasters in underground coal mines are a major problem which seriously threatens safe mining. This study employed soundless chemical demolition for fracturing coal seams with low permeability. Additionally, the fracturing theory and failure mechanisms of soundless chemical demolition agents were investigated. Materials such as CaO, naphthalene-based water reducer, sodium gluconate and silicate cement were used to prepare the novel soundless chemical demolition agent, whose optimum proportion was discovered to be 90:3:5:7 by carrying out orthogonal experiments. The innovative demolition agent cracked briquettes and the maximum width of cracks reached 16.33 mm, showing significant potential for improving the permeability of coal seams.

  10. Paleoenvironmental implications from biomarker and stable isotope investigations on the Pliocene Velenje lignite seam (Slovenia)

    Energy Technology Data Exchange (ETDEWEB)

    Bechtel, A.; Sachsenhofer, R.F.; Markic, M.; Gratzer, R.; Lucke, A.; Puttmann, W. [Montan University of Leoben, Leoben (Austria)


    A Pliocene lignite seam up to 160 m thick occurs in the Velenje basin (Slovenia). The seam originated in a topogenous mire and evolved within a non-marine, transgressive setting. Differences in soluble organic matter yield and hydrocarbon content of borehole samples from the lignite are related to differences in the composition of free lipids of microbial origin and/or hydrocarbons derived from the biogeochemical degradation of plant tissue. Variations of the redox conditions within the mire are reflected by pristane/phytane ratios. The abundance of terpenoid biomarkers indicates the predominance of gymnosperms over angiosperms, which is consistent with palynomorphic spectra dominated by pollen of the Sequoia-Taxodium-Metasequoia plant community rather than by angiosperms. Evidence is also provided that the content of land plant derived biomarkers and the preservation of plant tissue is controlled by the input of resin-rich, decay-resistant conifers.

  11. Feasibility of detecting cracks in rail track at long range using guided wave ultrasound

    CSIR Research Space (South Africa)

    Loveday, PW


    Full Text Available A transducer array comprising four transducers was developed and used to perform pulse – echo measurements on a heavy duty welded rail track. A signal processing algorithm, which uses properties of the propagating modes computed using semi...

  12. Factors affecting weld root morphology in laser keyhole welding (United States)

    Frostevarg, Jan


    Welding production efficiency is usually optimised if full penetration can be achieved in a single pass. Techniques such as electron and laser beam welding offer deep high speed keyhole welding, especially since multi-kilowatt lasers became available. However, there are limitations for these techniques when considering weld imperfections such as weld cap undercuts, interior porosity or humps at the root. The thickness of sheets during full penetration welding is practically limited by these root humps. The mechanisms behind root morphology formation are not yet satisfactory understood. In this paper root humping is studied by reviewing previous studies and findings and also by sample examination and process observation by high speed imaging. Different process regimes governing root quality are presented, categorized and explained. Even though this study mainly covers laser beam and laser arc hybrid welding, the presented findings can generally be applied full penetration welding in medium to thick sheets, especially the discussion of surface tension effects. As a final result of this analysis, a map of methods to optimise weld root topology is presented.

  13. Dynamics of space welding impact and corresponding safety welding study. (United States)

    Fragomeni, James M; Nunes, Arthur C


    This study was undertaken in order to be sure that no hazard would exist from impingement of hot molten metal particle detachments upon an astronauts space suit during any future electron beam welding exercises or experiments. The conditions under which molten metal detachments might occur in a space welding environment were analyzed. The safety issue is important during welding with regards to potential molten metal detachments from the weld pool and cold filler wire during electron beam welding in space. Theoretical models were developed to predict the possibility and size of the molten metal detachment hazards during the electron beam welding exercises at low earth orbit. Some possible ways of obtaining molten metal drop detachments would include an impulse force, or bump, to the weld sample, cut surface, or filler wire. Theoretical models were determined for these detachment concerns from principles of impact and kinetic energies, surface tension, drop geometry, surface energies, and particle dynamics. A weld pool detachment parameter for specifying the conditions for metal weld pool detachment by impact was derived and correlated to the experimental results. The experimental results were for the most part consistent with the theoretical analysis and predictions. c2003 Elsevier Ltd. All rights reserved.

  14. Dynamics of space welding impact and corresponding safety welding study (United States)

    Fragomeni, James M.; Nunes, Arthur C.


    This study was undertaken in order to be sure that no hazard would exist from impingement of hot molten metal particle detachments upon an astronauts space suit during any future electron beam welding exercises or experiments. The conditions under which molten metal detachments might occur in a space welding environment were analyzed. The safety issue is important during welding with regards to potential molten metal detachments from the weld pool and cold filler wire during electron beam welding in space. Theoretical models were developed to predict the possibility and size of the molten metal detachment hazards during the electron beam welding exercises at low earth orbit. Some possible ways of obtaining molten metal drop detachments would include an impulse force, or bump, to the weld sample, cut surface, or filler wire. Theoretical models were determined for these detachment concerns from principles of impact and kinetic energies, surface tension, drop geometry, surface energies, and particle dynamics. A weld pool detachment parameter for specifying the conditions for metal weld pool detachment by impact was derived and correlated to the experimental results. The experimental results were for the most part consistent with the theoretical analysis and predictions.

  15. The possibilites of coal seam underground excavation in Republic of Macedonia with high productive excavation methods


    Despodov, Zoran; Doneva, Nikolinka; Mijalkovski, Stojance


    The paper presents mining and geology properties of coal deposits in R.Macedonia predetermined for underground exploitation. Also it will be shown the way of coal seams preparation and development for underground excavation with longwall mining methods. Based on mining and geology properties of coal and it’s caloric value it will be observed the possibilities for application on the longwall mining which is among excavation methods with highest production and capacity applied in the contemp...

  16. Effect of Seams on Drape of Fabrics (Pp. 62-72)

    African Journals Online (AJOL)

    Nekky Umera

    Introduction. Drape is an important property that decides the gracefulness of any garment as it is relates to aesthetics of garments (Kaushal Raj sharma and B.K. ..... Cotton. 29.5. 29.5. 16.5 11.0 88.9. Brighten honey comb. 10. Cotton. 19.5. 29.5. 34.6 26.0 189.2 Honey comb. Table 2: Drape Coefficient. S3 -> Plain Seam.

  17. In-line process control for laser welding of titanium by high dynamic range ratio pyrometry and plasma spectroscopy (United States)

    Lempe, B.; Taudt, C.; Baselt, T.; Rudek, F.; Maschke, R.; Basan, F.; Hartmann, P.


    The production of complex titanium components for various industries using laser welding processes has received growing attention in recent years. It is important to know whether the result of the cohesive joint meets the quality requirements of standardization and ultimately the customer requirements. Erroneous weld seams can have fatal consequences especially in the field of car manufacturing and medicine technology. To meet these requirements, a real-time process control system has been developed which determines the welding quality through a locally resolved temperature profile. By analyzing the resulting weld plasma received data is used to verify the stability of the laser welding process. The determination of the temperature profile is done by the detection of the emitted electromagnetic radiation from the material in a range of 500 nm to 1100 nm. As detectors, special high dynamic range CMOS cameras are used. As the emissivity of titanium depends on the wavelength, the surface and the angle of radiation, measuring the temperature is a problem. To solve these a special pyrometer setting with two cameras is used. That enables the compensation of these effects by calculating the difference between the respective pixels on simultaneously recorded images. Two spectral regions with the same emissivity are detected. Therefore the degree of emission and surface effects are compensated and canceled out of the calculation. Using the spatially resolved temperature distribution the weld geometry can be determined and the laser process can be controlled. The active readjustment of parameters such as laser power, feed rate and inert gas injection increases the quality of the welding process and decreases the number of defective goods.

  18. Influence of a Large Pillar on the Optimum Roadway Position in an Extremely Close Coal Seam

    Directory of Open Access Journals (Sweden)

    Li Yang


    Full Text Available Based on the mining practice in an extremely close coal seam, theoretical analysis was conducted on the vertical stress distribution of the floor strata under a large coal pillar. The vertical stress distribution regulation of a No. 5 coal seam was revealed. To obtain the optimum position of the roadway that bears the supporting pressure of a large coal pillar, numerical modeling was applied to analyze the relation among the stress distribution of the roadway surrounding the rock that bears the supporting pressure of a large coal pillar, the plastic zone distribution of the roadway surrounding the rock, the surrounding rock deformation, and the roadway layout position. The theoretical calculation results of the stress value, stress variation rate, and influencing range of the stress influencing angle showed that the reasonable malposition of the No. 5 coal seam roadway was an inner malposition of 4 m. The mining practice showed the following: the layout of No. 25301 panel belt roadway at the position of the inner malposition of 4 m was reasonable, the roadway support performance was favourable without deformation, and ground pressure was not obvious. The research achievement of this study is the provision of a reference for roadway layouts under similar conditions.

  19. Electron Beam Welding of IN792 DS: Effects of Pass Speed and PWHT on Microstructure and Hardness. (United States)

    Angella, Giuliano; Barbieri, Giuseppe; Donnini, Riccardo; Montanari, Roberto; Richetta, Maria; Varone, Alessandra


    Electron Beam (EB) welding has been used to realize seams on 2 mm-thick plates of directionally solidified (DS) IN792 superalloy. The first part of this work evidenced the importance of pre-heating the workpiece to avoid the formation of long cracks in the seam. The comparison of different pre-heating temperatures (PHT) and pass speeds (v) allowed the identification of optimal process parameters, namely PHT = 300 °C and v = 2.5 m/min. The microstructural features of the melted zone (MZ); the heat affected zone (HAZ), and base material (BM) were investigated by optical microscopy (OM), scanning electron microscopy (SEM), energy dispersion spectroscopy (EDS), electron back-scattered diffraction (EBSD), X-ray diffraction (XRD), and micro-hardness tests. In the as-welded condition; the structure of directionally oriented grains was completely lost in MZ. The γ' phase in MZ consisted of small (20-40 nm) round shaped particles and its total amount depended on both PHT and welding pass speed, whereas in HAZ, it was the same BM. Even if the amount of γ' phase in MZ was lower than that of the as-received material, the nanometric size of the particles induced an increase in hardness. EDS examinations did not show relevant composition changes in the γ' and γ phases. Post-welding heat treatments (PWHT) at 700 and 750 °C for two hours were performed on the best samples. After PWHTs, the amount of the ordered phase increased, and the effect was more pronounced at 750 °C, while the size of γ' particles in MZ remained almost the same. The hardness profiles measured across the joints showed an upward shift, but peak-valley height was a little lower, indicating more homogeneous features in the different zones.

  20. Pulsed ultrasonic stir welding system (United States)

    Ding, R. Jeffrey (Inventor)


    An ultrasonic stir welding system includes a welding head assembly having a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. During a welding operation, ultrasonic pulses are applied to the rod as it rotates about its longitudinal axis. The ultrasonic pulses are applied in such a way that they propagate parallel to the longitudinal axis of the rod.

  1. Comparison of Welding Residual Stresses of Hybrid Laser-Arc Welding and Submerged Arc Welding in Offshore Steel Structures

    DEFF Research Database (Denmark)

    Andreassen, Michael Joachim; Yu, Zhenzhen; Liu, Stephen


    In the offshore industry, welding-induced distortion and tensile residual stresses have become a major concern in relation to the structural integrity of a welded structure. Particularly, the continuous increase in size of welded plates and joints needs special attention concerning welding induced...... residual stresses. These stresses have a negative impact on the integrity of the welded joint as they promote distortion, reduce fatigue life, and contribute to corrosion cracking and premature failure in the weld components. This paper deals with the influence and impact of welding method on the welding...... induced residual stresses. It is also investigated whether the assumption of residual stresses up to yield strength magnitude are present in welded structures as stated in the design guidelines. The fatigue strength for welded joints is based on this assumption. The two welding methods investigated...

  2. The effect of post-welding conditions in friction stir welds: From weld simulation to Ductile Failure

    DEFF Research Database (Denmark)

    Hattel, Jesper Henri; Nielsen, Kim Lau; Tutum, Cem Celal


    effect of the post-welding conditions when subjecting a friction stir weld to loading transverse to the weld line. The numerical model of the friction stir welded joint, employs a step-wise modeling approach to combine an in-situ weld simulation with a post-welding failure analysis. Using the commercial......The post-welding stress state, strain history and material conditions of friction stir welded joints are often strongly idealized when used in subsequent modeling analyses, typically by neglecting one or more of the features above. But, it is obvious that the conditions after welding do influence...... the weld performance. The objective of this paper is to discuss some of the main conflicts that arise when taking both the post-welding material conditions and stressestrain state into account in a subsequent structural analysis. The discussion is here based on a preliminary numerical study of the possible...

  3. Pulsed ultrasonic stir welding method (United States)

    Ding, R. Jeffrey (Inventor)


    A method of performing ultrasonic stir welding uses a welding head assembly to include a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. In the method, the rod is rotated about its longitudinal axis during a welding operation. During the welding operation, a series of on-off ultrasonic pulses are applied to the rod such that they propagate parallel to the rod's longitudinal axis. At least a pulse rate associated with the on-off ultrasonic pulses is controlled.

  4. Reconditioning medical prostheses by welding (United States)

    Rontescu, C.; Cicic, D. T.; Vasile, I. M.; Bogatu, A. M.; Amza, C. G.


    After the technological process of making, some of the medical prostheses may contain imperfections, which can lead to framing the product in the spoilage category. This paper treats the possibility of reconditioning by welding of the prosthesis made of titanium alloys. The paper presents the obtained results after the reconditioning by welding, using the GTAW process, of a intramedullary rod type prosthesis in which was found a crack after the non-destructive examination. The obtained result analysis, after the micrographic examination of the welded joint areas, highlighted that the process of reconditioning by welding can be applied successfully in such situations.

  5. Portable electron beam weld chamber (United States)

    Lewis, J. R.; Dimino, J. M.


    Development and characteristics of portable vacuum chamber for skate type electron beam welding are discussed. Construction and operational details of equipment are presented. Illustrations of equipment are provided.

  6. ARC+(Registered Trademark) and ARC PC Welding Simulators: Teach Welders with Virtual Interactive 3D Technologies (United States)

    Choquet, Claude


    123 Certification Inc., a Montreal based company, has developed an innovative hands-on welding simulator solution to help build the welding workforce in the most simple way. The solution lies in virtual reality technology, which has been fully tested since the early 90's. President and founder of 123 Certification Inc., Mr. Claude Choquet Ing. Msc. IWE. acts as a bridge between the welding and the programming world. Working in these fields for more than 20 years. he has filed 12 patents world-wide for a gesture control platform with leading edge hardware related to simulation. In the summer of 2006. Mr Choquet was proud to be invited to the annual IIW International Weld ing Congress in Quebec City to launch the ARC+ welding simulator. A 100% virtual reality system and web based training center was developed to simulate multi process. multi-materiaL multi-position and multi pass welding. The simulator is intended to train welding students and apprentices in schools or industries. The welding simulator is composed of a real welding e[eetrode holder (SMAW-GTAW) and gun (GMAW-FCAW). a head mounted display (HMD), a 6 degrees of freedom tracking system for interaction between the user's hands and head. as well as external audio speakers. Both guns and HMD are interacting online and simultaneously. The welding simulation is based on the law of physics and empirical results from detailed analysis of a series of welding tests based on industrial applications tested over the last 20 years. The simulation runs in real-time, using a local logic network to determine the quality and shape of the created weld. These results are based on the orientation distance. and speed of the welding torch and depth of penetration. The welding process and resulting weld bc.1d are displayed in a virtual environment with screenplay interactive training modules. For review. weld quality and recorded process values can be displayed and diagnosed after welding. To help in the le.tming process, a

  7. Online Tracking (United States)

    ... for other purposes, such as research, measurement, and fraud prevention. Mobile browsers work much like traditional web ... users’ Do Not Track preferences. Can I block online tracking? Consumers can learn about tracker-blocking browser ...


    Energy Technology Data Exchange (ETDEWEB)

    Gary L. Cairns


    The availability of clean, affordable energy is essential for the prosperity and security of the United States and the world in the 21st century. Carbon dioxide (CO{sub 2}) emissions to the atmosphere are an inherent part of energy-related activities, such as electricity generation, transportation, and building systems. These energy-related activities are responsible for roughly 85% of the U.S. greenhouse gas emissions, and 95% of these emissions are dominated by CO{sub 2}. Over the last few decades, an increased concentration of CO{sub 2} in the earth's atmosphere has been observed. Many scientists believe greenhouse gases, particularly CO{sub 2}, trap heat in the earth's atmosphere. Carbon sequestration technology offers an approach to redirect CO{sub 2} emissions into sinks (e.g., geologic formations, oceans, soils, and vegetation) and potentially stabilize future atmospheric CO{sub 2} levels. Coal seams are attractive CO{sub 2} sequestration sinks, due to their abundance and proximity to electricity-generation facilities. The recovery of marketable coal bed methane (CBM) provides a value-added stream, reducing the cost to sequester CO{sub 2} gas. Much research is needed to evaluate this technology in terms of CO{sub 2} storage capacity, sequestration stability, commercial feasibility and overall economics. CONSOL Energy, with support from the U.S. DOE, is conducting a seven-year program to construct and operate a coal bed sequestration site composed of a series of horizontally drilled wells that originate at the surface and extend through overlying coal seams in the subsurface. Once completed, the wells will be used to initially drain CBM from both the upper (mineable) and lower (unmineable) coal seams. After sufficient depletion of the reservoir, centrally located wells in the lower coal seam will be converted from CBM drainage wells to CO{sub 2} injection ports. CO{sub 2} will be measured and injected into the lower unmineable coal seam while CBM

  9. Gas Metal Arc Welding. Welding Module 5. Instructor's Guide. (United States)

    Missouri Univ., Columbia. Instructional Materials Lab.

    This guide is intended to assist vocational educators in teaching an eight-unit module in gas metal arc welding. The module is part of a welding curriculum that has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The following topics are covered in the module: safety and testing, gas metal arc…

  10. Detrimental Cr-rich Phases Precipitation on SAF 2205 Duplex Stainless Steels Welds After Heat Treatment

    Directory of Open Access Journals (Sweden)

    Argelia Fabiola Miranda Pérez

    Full Text Available Abstract The austeno-ferritic Stainless Steels are commonly employed in various applications requiring structural performances with enhanced corrosion resistance. Their characteristics can be worsened if the material is exposed to thermal cycles, since the high-temperature decomposition of ferrite causes the formation of detrimental secondary phases. The Submerged Arc Welding (SAW process is currently adopted for joining DSS owing to its relatively simple execution, cost savings, and using molten slag and granular flux from protecting the seam of atmospheric gases. However, since it produces high contents of δ-ferrite in the heat affected zone and low content of γ-austenite in the weld, high-Ni filler materials must be employed, to avoid excessive ferritization of the joint. The present work is aimed to study the effect of 3 and 6 hours isothermal heat treatments at 850°C and 900°C in a SAF 2205 DSS welded joint in terms of phases precipitation. The results showed the presence of σ-phase at any time-temperature combination, precipitating at the δ/γ interphases and often accompanied by the presence of χ-phase. However, certain differences in secondary phases amounts were revealed among the different zones constituting the joint, ascribable both to peculiar elements partitioning and to the different morphology pertaining to each microstructure.

  11. Reacondicionamiento de poleas mediante procesos de soldadura. // Reaconditioning of pulleys by welding process.

    Directory of Open Access Journals (Sweden)

    O. H. Rodríguez Pérez


    Full Text Available En este artículo se analiza una investigación sobre la determinación de las causas de grietas muy peligrosas en las unionessoldadas de las poleas de un yacimiento petrolífero, que tienen como función facilitar el transporte del mineral de níquelpara su procesamiento hacia la fábrica. Se realizan los análisis de la composición química de la pieza y la costura soldada,análisis metalográficos y de dureza, inspección visual y controles gammagráficos. Se desarrolla el proyecto de la tecnologíapara el reacondicionamiento (recuperación de las poleas y más tarde la ejecución del mismo con el correspondiente controlde la calidad.Palabras claves: Soldadura, recuperación, poleas._______________________________________________________________________________Abstract.In this article are presented the causes of highly dangerous cracks in pulleys' welding joining. Several analyses regardingthe chemical composition and the welded seam, as well as metalographic and hardness analysis, together whit visualinspection and gammagraphic controls are carried out. The project of technology for reconditioning (recovery of pulleys iscarried out with the corresponding quality control.Key words: Welding, reaconditioning, pulleys.

  12. Control of Microstructures and the Practical Properties of API X80 Grade Heavy-Wall High-Frequency Electric Resistance-Welded Pipe with Excellent Low-Temperature Toughness (United States)

    Goto, Sota; Nakata, Hiroshi; Toyoda, Shunsuke; Okabe, Takatoshi; Inoue, Tomohiro


    This paper describes development of heavy-walled API X80 grade high-frequency electric resistance-welded (HFW) line pipes and conductor-casing pipes with wall thicknesses up to 20.6 mm. A fine bainitic-ferrite microstructure, which is preferable for low-temperature toughness, was obtained by optimizing the carbon content and applying the thermomechanical controlled hot-rolling process. As a result, the Charpy ductile-brittle transition temperature (DBTT) was well below 227 K (-46 °C) in the base metal of the HFW line pipe. When the controlled hot-rolling ratio (CR) was increased from 23 to 48 pct, the area average grain size decreased from 15 to 8 μm. The dependence of CTOD properties on CR was caused by the largest grain which is represented by the area average grain size. No texture development due to the increase of CR from 23 to 48 pct was observed. In addition, because controlled in-line heat treatment of the longitudinal weld seam also produced the fine bainitic-ferrite microstructure at the weld seam, DBTT was lower than 227 K (-46 °C) at the weld portion. The developed pipes showed good girth weldability without preheat treatment, and fracture in the tensile test initiated from the base metal in all cases.

  13. [New welding processes and health effects of welding]. (United States)

    La Vecchia, G Marina; Maestrelli, Piero


    This paper describes some of the recent developments in the control technology to enhance capability of Pulse Gas Metal Arc Welding. Friction Stir Welding (FSW) processing has been also considered. FSW is a new solid-state joining technique. Heat generated by friction at the rotating tool softens the material being welded. FSW can be considered a green and energy-efficient technique without deleterious fumes, gas, radiation, and noise. Application of new welding processes is limited and studies on health effects in exposed workers are lacking. Acute and chronic health effects of conventional welding have been described. Metal fume fever and cross-shift decline of lung function are the main acute respiratory effects. Skin and eyes may be affected by heat, electricity and UV radiations. Chronic effects on respiratory system include chronic bronchitis, a benign pneumoconiosis (siderosis), asthma, and a possible increase in the incidence of lung cancer. Pulmonary infections are increased in terms of severity, duration, and frequency among welders.

  14. Modeling Stress-Strain State in Butt-Welded Joints after TIG Welding

    Directory of Open Access Journals (Sweden)

    V. Atroshenko


    Full Text Available In this paper mathematical model was developed for definition of thermal-welding cycle influence on welding deformations distribution in flat samples of austenitic steels after TIG welding and developed recommendations to reduce the welding deformation on o the machinery for welding with a copper backing.

  15. Particle tracking

    CERN Document Server

    Safarík, K; Newby, J; Sørensen, P


    In this lecture we will present a short historical overview of different tracking detectors. Then we will describe currently used gaseous and silicon detectors and their performance. In the second part we will discuss how to estimate tracking precision, how to design a tracker and how the track finding works. After a short description of the LHC the main attention is drawn to the ALICE experiment since it is dedicated to study new states in hadronic matter at the LHC. The ALICE tracking procedure is discussed in detail. A comparison to the tracking in ATLAS, CMS and LHCb is given. (5 refs).

  16. Contributions to risk injury evaluation of human skin contact caused by welding technology in mechanical engineering a company

    Directory of Open Access Journals (Sweden)

    Amza Gheorghe


    Full Text Available Assembly by welding is a very important pollutant technological process, mainly of the atmosphere and soil. The formation of gas in welding process is the result of electrodes, fluxes burning, formation of fused bath and welded seam. A large number of human operators feels different adverse effects on health. Most problems appears in respiratory system and include bronchitis, respiratory irritation, fever caused by smoke, changes in lung function, decreased immunity to infection and a possible increase of lung cancer risk. Very little information are available about effects on the organism and skin after exposure to fumes from welding, therefore. In this order, this paper do a risk assessment by skin contact. Starting from the main parameters for the evaluation of a cutaneous risk, it was determined a score of danger, a score of surface and a score of frequency. It results a risk associated with each class with a value Scut = 100.000, that indicates a very high probable risk with immediate proposing corrective measures.

  17. Investigations on Laser Beam Welding of Different Dissimilar Joints of Steel and Aluminum Alloys for Automotive Lightweight Construction (United States)

    Seffer, Oliver; Pfeifer, Ronny; Springer, André; Kaierle, Stefan

    Due to the enormous potential of weight saving, and the consequential reduction of pollutant emissions, the use of hybrid components made of steel and aluminum alloys is increasing steadily, especially concerning automotive lightweight construction. However, thermal joining of steel and aluminum is still being researched, due to a limited solubility of the binary system of iron and aluminum causing the formation of hard and brittle intermetallic phases, which decrease the strength and the formability of the dissimilar seam. The presented results show the investigation of laser beam welding for joining different dissimilar hybrid components of the steel materials HX220LAD+Z100, 22MnB5+AS150 and 1.4301, as well as the aluminum alloy AA6016-T4 as a lap joint. Among other things, the influences of the energy per unit length, the material grade, the sheet thickness t, the weld type (lap weld, fillet weld) and the arrangement of the base materials in a lap joint (aluminum-sided irradiation, steel-sided irradiation) on the achievable strengths are analyzed. The characterization of the dissimilar joints includes tensile shear tests and metallographic analyses, depending on the energy per unit length.

  18. Welding--Trade or Profession? (United States)

    Albright, C. E.; Smith, Kenneth


    This article discusses a collaborative program between schools with the purpose of training and providing advanced education in welding. Modern manufacturing is turning to automation to increase productivity, but it can be a great challenge to program robots and other computer-controlled welding and joining systems. Computer programming and…

  19. Metal Working and Welding Operations. (United States)

    Marine Corps Inst., Washington, DC.

    This student guide, one of a series of correspondence training courses designed to improve the job performance of members of the Marine Corps, deals with the skills needed by metal workers and welders. Addressed in the six individual units of the course are the following topics: weldable metals and their alloys, arc welding, gas welding,…

  20. Weld bonding of stainless steel

    DEFF Research Database (Denmark)

    Santos, I. O.; Zhang, Wenqi; Goncalves, V.M.


    This paper presents a comprehensive theoretical and experimental investigation of the weld bonding process with the purpose of evaluating its relative performance in case of joining stainless steel parts, against alternative solutions based on structural adhesives or conventional spot-welding. Th...

  1. 29 CFR 1910.255 - Resistance welding. (United States)


    ... 29 Labor 5 2010-07-01 2010-07-01 false Resistance welding. 1910.255 Section 1910.255 Labor... OCCUPATIONAL SAFETY AND HEALTH STANDARDS Welding, Cutting and Brazing § 1910.255 Resistance welding. (a.... Ignitron tubes used in resistance welding equipment shall be equipped with a thermal protection switch. (3...

  2. 46 CFR 154.660 - Pipe welding. (United States)


    ... 46 Shipping 5 2010-10-01 2010-10-01 false Pipe welding. 154.660 Section 154.660 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) CERTAIN BULK DANGEROUS CARGOES SAFETY STANDARDS FOR... § 154.660 Pipe welding. (a) Pipe welding must meet Part 57 of this chapter. (b) Longitudinal butt welds...

  3. 49 CFR 179.300-9 - Welding. (United States)


    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.300-9 Section 179.300-9... Specifications for Multi-Unit Tank Car Tanks (Classes DOT-106A and 110AW) § 179.300-9 Welding. (a) Longitudinal... fusion welded on class DOT-110A tanks. Welding procedures, welders and fabricators must be approved in...


    DEFF Research Database (Denmark)


    The invention relates to laser welding of at least two adjacent, abutting or overlapping work pieces in a welding direction using multiple laser beams guided to a welding region, wherein at least two of the multiple laser beams are coupled into the welding region so as to form a melt and at least...

  5. Magnetic Deflection Of Welding Electron Beam (United States)

    Malinzak, R. Michael; Booth, Gary N.


    Electron-beam welds inside small metal parts produced with aid of magnetic deflector. Beam redirected so it strikes workpiece at effective angle. Weld joint positioned to where heavy microfissure concentration removed when subsequent machining required, increasing likelihood of removing any weld defects located in face side of electron-beam weld.

  6. Clamp and Gas Nozzle for TIG Welding (United States)

    Gue, G. B.; Goller, H. L.


    Tool that combines clamp with gas nozzle is aid to tungsten/inert-gas (TIG) welding in hard-to-reach spots. Tool holds work to be welded while directing a stream of argon gas at weld joint, providing an oxygen-free environment for tungsten-arc welding.

  7. Data base for the analysis of compositional charateristics of coal seams and macerals. Final report, Part 6. Petrography and depositional environment of the Herrin (No. 6) seam in central, eastern and northwestern Illinois

    Energy Technology Data Exchange (ETDEWEB)

    Russell, S.J.


    The objectives of this study were to characterize and compare the petrography of the Herrin (No. 6) seam in the sampling areas and to relate the petrography to the sedimentology, conditions during peat deposition and to the paleobotany of the seam. Sixteen column samples of the Herrin (no. 6) seam from 9 mines in central, eastern and northwestern Illinois were described megascopically in terms of the lithotypes vitrain, clarain, duroclarain, clarodurain, durain and fusain. Ten of the columns were also analyzed petrographically. The columns were divided into subsections based on the maceral content. Two characteristic seam profiles were identified. Samples from northwestern Illinois and from central Illinois west of the peat-contemporaneous Walshville channel have a profile consisting of alternating subsections of relatively inertinite-rich lower subsections and inertinite-poor upper subsections. All coal columns studied terminate upward in n inertinite-poor subsection. The coal petrography is believed to have been controlled by fluctuations in the water table during peat deposition which were caused either by variation in rainfall or by changes in sea level. Prior to the marine transgression which ended peat accumulation, the water table in the swamp rose everywhere within the study area. The results of this work compare favorably with paleobotanical studies of the Herrin (No. 6) seam. 151 references, 41 figures, 13 tables.

  8. Comparison of Welding Residual Stresses of Hybrid Laser-Arc Welding and Submerged Arc Welding in Offshore Steel Structures


    Andreassen, Michael Joachim; Yu, Zhenzhen; Liu, Stephen; Guerrero-Mata, Martha Patricia


    In the offshore industry, welding-induced distortion and tensile residual stresses have become a major concern in relation to the structural integrity of a welded structure. Particularly, the continuous increase in size of welded plates and joints needs special attention concerning welding induced residual stresses. These stresses have a negative impact on the integrity of the welded joint as they promote distortion, reduce fatigue life, and contribute to corrosion cracking and premature fail...

  9. Research on stress corrosion behavior of CCSE40 welded by underwater wet welding with austenitic welding rod in seawater (United States)

    Zou, Y.; Bai, Q.; Dong, S.; Yang, Z. L.; Gao, Y.


    The stress corrosion behavior of CCSE40 welded by underwater wet welding with austenitic welding rod in seawater was studied. Microstructure, mechanical property and stress corrosion cracking susceptibility of the underwater wet welding joint were analyzed by metallographic observation, tensile and bending tests, slow strain rate test (SSRT) and SEM. The results indicated that the weld zone (WZ) and the heat affected zone (HAZ) were all sensitive to the stress corrosion, and the WZ was more sensitive than the HAZ.

  10. Research on the Effects of Technical Parameters on the Molding of the Weld by A-TIG Welding


    Shi, Kai; Pan, Wu


    The effects of welding parameters on the molding of weld by A-TIG welding of a 4mm thickness mild steel plate is studied in the present paper. The results obtained show that: as welding current increases A-TIG welding penetration gets deeper than TIG welding; size and shape of HAZ has remarkable change; A-TIG welding has the narrower weld pool width than TIG welding.

  11. Characterization of Coal Quality Based On Ash Content From M2 Coal-Seam Group, Muara Enim Formation, South Sumatra Basin

    Directory of Open Access Journals (Sweden)

    Frillia Putri Nasution


    Full Text Available Muara Enim Formation is well known as coal-bearing formation in South Sumatra Basin. As coal-bearing formation, this formation was subjects of many integrated study. Muara Enim Formation can be divided into four coal-seam group, M1, M2, M3, and M4. The M2 group comprising of Petai (C, Suban (B, Lower Mangus (A2, and Upper Mangus (A1. Depositional environments of Group M2 is transitional lower delta plain with sub-depositional are crevasse splay and distributary channel. The differentiation of both sub-depositional environments can be caused the quality of coal deposit. One of quality aspects is ash content. This research conducted hopefully can give better understanding of relationship between depositional environments to ash content. Group M2 on research area were found only Seam C, Seam B, and Seam A2, that has distribution from north to central so long as 1400 m. Coal-seam thickness C ranged between 3.25-9.25 m, Seam B range 7.54-13.43 m, and Seam C range 1.53-8.37 m, where all of coal-seams thickening on the central part and thinning-splitting to northern part and southern part. The ash content is formed from burning coal residue material. Ash contents on coal seam caused by organic and inorganic compound which resulted from mixing modified material on surrounded when transportation, sedimentation, and coalification process. There are 27 sample, consists of 9 sample from Seam C, 8 sample from Seam B, and 10 sample from Seam A2. Space grid of sampling is 100-150 m. Ash content influenced by many factors, but in research area, main factor is existence of inorganic parting. Average ash content of Seam C is 6,04%, Seam B is 5,05%, and Seam A2 is 3,8%. Low ash content influenced by settle environment with minor detrital material. High ash content caused by oxidation and erosional process when coalification process. Ash content on coal in research area originated from detritus material carried by channel system into brackish area or originated

  12. Automatic welding of stainless steel tubing (United States)

    Clautice, W. E.


    The use of automatic welding for making girth welds in stainless steel tubing was investigated as well as the reduction in fabrication costs resulting from the elimination of radiographic inspection. Test methodology, materials, and techniques are discussed, and data sheets for individual tests are included. Process variables studied include welding amperes, revolutions per minute, and shielding gas flow. Strip chart recordings, as a definitive method of insuring weld quality, are studied. Test results, determined by both radiographic and visual inspection, are presented and indicate that once optimum welding procedures for specific sizes of tubing are established, and the welding machine operations are certified, then the automatic tube welding process produces good quality welds repeatedly, with a high degree of reliability. Revised specifications for welding tubing using the automatic process and weld visual inspection requirements at the Kennedy Space Center are enumerated.

  13. Adaptability in linkage of soil carbon nutrient cycles - the SEAM model (United States)

    Wutzler, Thomas; Zaehle, Sönke; Schrumpf, Marion; Ahrens, Bernhard; Reichstein, Markus


    In order to understand the coupling of carbon (C) and nitrogen (N) cycles, it is necessary to understand C and N-use efficiencies of microbial soil organic matter (SOM) decomposition. While important controls of those efficiencies by microbial community adaptations have been shown at the scale of a soil pore, an abstract simplified representation of community adaptations is needed at ecosystem scale. Therefore we developed the soil enzyme allocation model (SEAM), which takes a holistic, partly optimality based approach to describe C and N dynamics at the spatial scale of an ecosystem and time-scales of years and longer. We explicitly modelled community adaptation strategies of resource allocation to extracellular enzymes and enzyme limitations on SOM decomposition. Using SEAM, we explored whether alternative strategy-hypotheses can have strong effects on SOM and inorganic N cycling. Results from prototypical simulations and a calibration to observations of an intensive pasture site showed that the so-called revenue enzyme allocation strategy was most viable. This strategy accounts for microbial adaptations to both, stoichiometry and amount of different SOM resources, and supported the largest microbial biomass under a wide range of conditions. Predictions of the SEAM model were qualitatively similar to models explicitly representing competing microbial groups. With adaptive enzyme allocation under conditions of high C/N ratio of litter inputs, N in formerly locked in slowly degrading SOM pools was made accessible, whereas with high N inputs, N was sequestered in SOM and protected from leaching. The finding that adaptation in enzyme allocation changes C and N-use efficiencies of SOM decomposition implies that concepts of C-nutrient cycle interactions should take account for the effects of such adaptations. This can be done using a holistic optimality approach.

  14. An Innovative Approach for Gob-Side Entry Retaining in Thick Coal Seam Longwall Mining

    Directory of Open Access Journals (Sweden)

    Manchao He


    Full Text Available Gob-side entry retaining (GER is a popular non-pillar mining technique regarding how to reserve a gateroad for the use of next panel mining. When used in thick coal seams, the conventional entry retaining method requires a huge amount of filling materials and may cause entry (gateroad accidents. Thus, an innovative non-pillar longwall mining approach is introduced. First, structural and mechanical models were built to explore the mechanism of the new approach. The modeling results indicate that effective bulking of the gob roof and reasonable support of the entry roof were key governing factors in improving entry stabilities and reducing roof deformations. Accordingly, a directional roof fracturing technique was proposed to contribute to gob roof caving, and a constant resistance and large deformation anchor (CRLDA cable was used to stabilize the entry roof. Subsequently, the evolutionary laws of the roof structure and stresses were explored using numerical simulation. It was found that the structure of the surrounding rocks around the retained entry changed significantly after roof fracturing. The stress-bearing center was transferred to the gob area, and the entry roof was in a low stress environment after adopting the approach. Finally, the approach was tested on a thick coal seam longwall mining panel. Field monitoring indicates that the retained entry was in a stable state and the index of the retained entry met the requirement of the next mining panel. This work provides an effective and economical approach to non-pillar longwall mining in thick coal seams.

  15. Assessment of the impact of an overlying coal seam edge using seismic profiling of refracted Pwave velocity (United States)

    Szreder, Zbigniew; Barnaś, Maciej


    This paper presents the results of seismic profiling along the sidewalls of two headings of a longwall in a coal-seam at a depth of about 850 and 870 metres in a coal mine in the Upper Silesian Coal Basin, Poland. The seismic profiles were located in a zone of impact of the same overlying edge of the coal-seam located about 40 m above. This study was interesting from that point of view since there were no other geological and mining factors present which could disturb the impact of the coal seam edge. The profiling of refracted P-wave velocity changes was carried out according to the Dubinski method. This method is used for the assessment of relative stress in a coal seam in the side wall of the excavation. The results obtained on both seismic profiles are very similar, which demonstrates the small impact of the overlying edge of the coal seam in both headings of a longwall. It should be emphasised that at greater exploitation depths, the calculated reference velocity is less reliable than the measured reference velocity. Presumably, the method of calculating seismic anomaly requires updating under such conditions, but additional evidence should be collected.

  16. Microstructure and Mechanical Properties of an Ultrasonic Spot Welded Aluminum Alloy: The Effect of Welding Energy

    National Research Council Canada - National Science Library

    He Peng; Daolun Chen; Xianquan Jiang


    The aim of this study is to evaluate the microstructures, tensile lap shear strength, and fatigue resistance of 6022-T43 aluminum alloy joints welded via a solid-state welding technique-ultrasonic spot welding (USW...

  17. Versatile Friction Stir Welding/Friction Plug Welding System (United States)

    Carter, Robert


    A proposed system of tooling, machinery, and control equipment would be capable of performing any of several friction stir welding (FSW) and friction plug welding (FPW) operations. These operations would include the following: Basic FSW; FSW with automated manipulation of the length of the pin tool in real time [the so-called auto-adjustable pin-tool (APT) capability]; Self-reacting FSW (SRFSW); SR-FSW with APT capability and/or real-time adjustment of the distance between the front and back shoulders; and Friction plug welding (FPW) [more specifically, friction push plug welding] or friction pull plug welding (FPPW) to close out the keyhole of, or to repair, an FSW or SR-FSW weld. Prior FSW and FPW systems have been capable of performing one or two of these operations, but none has thus far been capable of performing all of them. The proposed system would include a common tool that would have APT capability for both basic FSW and SR-FSW. Such a tool was described in Tool for Two Types of Friction Stir Welding (MFS- 31647-1), NASA Tech Briefs, Vol. 30, No. 10 (October 2006), page 70. Going beyond what was reported in the cited previous article, the common tool could be used in conjunction with a plug welding head to perform FPW or FPPW. Alternatively, the plug welding head could be integrated, along with the common tool, into a FSW head that would be capable of all of the aforementioned FSW and FPW operations. Any FSW or FPW operation could be performed under any combination of position and/or force control.

  18. Real time computer controlled weld skate (United States)

    Wall, W. A., Jr.


    A real time, adaptive control, automatic welding system was developed. This system utilizes the general case geometrical relationships between a weldment and a weld skate to precisely maintain constant weld speed and torch angle along a contoured workplace. The system is compatible with the gas tungsten arc weld process or can be adapted to other weld processes. Heli-arc cutting and machine tool routing operations are possible applications.

  19. Corrosion Properties of Laser Welded Stainless Steel

    DEFF Research Database (Denmark)

    Weldingh, Jakob; Olsen, Flemmming Ove


    In this paper the corrosion properties of laser welded AISI 316L stainless steel are examined. A number of different welds has been performed to test the influence of the weld parameters of the resulting corrosion properties. It has been chosen to use the potential independent critical pitting...... temperature (CPT) test as corrosion test. The following welding parameters are varied: Welding speed, lsser power, focus point position and laser operation mode (CW or pulsed)....

  20. Control of Welding Processes. (United States)


    Structures, Office of Deputy Under Secretary of Defense for R&E (ET), Department of Defense, Washington, D.C. CHARLES ZANIS, Assistant Director for Platform... CHARLES NULL, Head, Metals Branch, Naval Sea Systems Command, Washington, D.C. ROBERT A. WEBER, Welding Engineering and Metallurgy, U.S. Army Corps of...Needs. Pp. 487-90. in Papers Presented at the August 3-8, 1Q80, AIME Syi,.posium. Essers, W . ., and R. Walter. Heat transfer and penet ration

  1. Numerical Study on 4-1 Coal Seam of Xiaoming Mine in Ascending Mining (United States)

    Tianwei, Lan; Hongwei, Zhang; Sheng, Li; Weihua, Song; Batugin, A. C.; Guoshui, Tang


    Coal seams ascending mining technology is very significant, since it influences the safety production and the liberation of dull coal, speeds up the construction of energy, improves the stability of stope, and reduces or avoids deep hard rock mining induced mine disaster. Combined with the Xiaoming ascending mining mine 4-1, by numerical calculation, the paper analyses ascending mining 4-1 factors, determines the feasibility of ascending mining 4-1 coalbed, and proposes roadway layout program about working face, which has broad economic and social benefits. PMID:25866840

  2. A method of working a coal seam which has coal and gas outbursts

    Energy Technology Data Exchange (ETDEWEB)

    Batmanov, Y.K.; Bakhtin, A.F.; Mochseev, M.A.; Petukhov, I.M.; Saratikyants, S.A.; Voronin, V.A.


    The purpose of this invention is to reduce expenditures on the working of an outburst-prone formation. This is achieved by using the method of working a coal seam which is prone to coal and gas outbursts; this method involves local safety excavation in the protection formation and opening air passage and ventilation workings; the ventilation working proceeds through the formation which is prone to gas and coal outbursts, while the local protection excavation in the protection formation is performed on both sides of the air passage working simultaneously with the ventilation working which is connected occasionally to the air passage working by blind shafts.

  3. Hybrid Technology of Hard Coal Mining from Seams Located at Great Depths (United States)

    Czaja, Piotr; Kamiński, Paweł; Klich, Jerzy; Tajduś, Antoni


    Learning to control fire changed the life of man considerably. Learning to convert the energy derived from combustion of coal or hydrocarbons into another type of energy, such as steam pressure or electricity, has put him on the path of scientific and technological revolution, stimulating dynamic development. Since the dawn of time, fossil fuels have been serving as the mankind's natural reservoir of energy in an increasingly great capacity. A completely incomprehensible refusal to use fossil fuels causes some local populations, who do not possess a comprehensive knowledge of the subject, to protest and even generate social conflicts as an expression of their dislike for the extraction of minerals. Our times are marked by the search for more efficient ways of utilizing fossil fuels by introducing non-conventional technologies of exploiting conventional energy sources. During apartheid, South Africa demonstrated that cheap coal can easily satisfy total demand for liquid and gaseous fuels. In consideration of current high prices of hydrocarbon media (oil and gas), gasification or liquefaction of coal seems to be the innovative technology convergent with contemporary expectations of both energy producers as well as environmentalists. Known mainly from literature reports, underground coal gasification technologies can be brought down to two basic methods: - shaftless method - drilling, in which the gasified seam is uncovered using boreholes drilled from the surface, - shaft method, in which the existing infrastructure of underground mines is used to uncover the seams. This paper presents a hybrid shaft-drilling approach to the acquisition of primary energy carriers (methane and syngas) from coal seams located at great depths. A major advantage of this method is the fact that the use of conventional coal mining technology requires the seams located at great depths to be placed on the off-balance sheet, while the hybrid method of underground gasification enables them to

  4. Study on Resources Assessment of Coal Seams covered by Long-Distance Oil & Gas Pipelines (United States)

    Han, Bing; Fu, Qiang; Pan, Wei; Hou, Hanfang


    The assessment of mineral resources covered by construction projects plays an important role in reducing the overlaying of important mineral resources and ensuring the smooth implementation of construction projects. To take a planned long-distance gas pipeline as an example, the assessment method and principles for coal resources covered by linear projects are introduced. The areas covered by multiple coal seams are determined according to the linear projection method, and the resources covered by pipelines directly and indirectly are estimated by using area segmentation method on the basis of original blocks. The research results can provide references for route optimization of projects and compensation for mining right..

  5. The effect of friction welding self-regulation process on weld structure and hardness

    Directory of Open Access Journals (Sweden)

    W. Ptak


    Full Text Available The self-regulation phenomenon that occurs during friction welding process was characterised, and the effect of the self-regulation of theenergy-related parameters on structure and hardness distribution in SW7Mo steel – 55 steel welded joint was determined experimentally.The structure and hardness of the weld zone were examined, the energy required for the stable run of a friction welding process wascalculated, and a relationship between the welding energy and weld hardness was derived.

  6. 10,170 flawless welds

    CERN Multimedia

    Antonella Del Rosso


    The welding of tubes containing the principal current-carrying busbars in the LHC magnets was one of the main activities of the SMACC project. After a year of preparation and another of intense activity in the tunnel, the last weld was completed on Wednesday 14 May. Over 10,170 welds have been inspected and not a single fault has been found.    The welder (above) creates the weld using an orbital welding machine (below) specifically designed for CERN. Each of the eight sectors of the LHC contains around 210 interconnects between the superconducting magnets. Consolidating these interconnections was the SMACC project’s primary objective. One of the last jobs before closing the interconnects is the welding of the M lines: each has a 104 mm diameter and a radial clearance of just 45 mm. In total: 10,170 welds carried out in a single year of activities. A true challenge, which was carried out by a team of 30 highly specialised welders, working under the supervision o...

  7. Laser welding of fused quartz (United States)

    Piltch, Martin S.; Carpenter, Robert W.; Archer, III, McIlwaine


    Refractory materials, such as fused quartz plates and rods are welded using a heat source, such as a high power continuous wave carbon dioxide laser. The radiation is optimized through a process of varying the power, the focus, and the feed rates of the laser such that full penetration welds may be accomplished. The process of optimization varies the characteristic wavelengths of the laser until the radiation is almost completely absorbed by the refractory material, thereby leading to a very rapid heating of the material to the melting point. This optimization naturally occurs when a carbon dioxide laser is used to weld quartz. As such this method of quartz welding creates a minimum sized heat-affected zone. Furthermore, the welding apparatus and process requires a ventilation system to carry away the silicon oxides that are produced during the welding process to avoid the deposition of the silicon oxides on the surface of the quartz plates or the contamination of the welds with the silicon oxides.

  8. The technology and welding joint properties of hybrid laser-tig welding on thick plate (United States)

    Shenghai, Zhang; Yifu, Shen; Huijuan, Qiu


    The technologies of autogenous laser welding and hybrid laser-TIG welding are used on thick plate of high strength lower alloy structural steel 10CrNiMnMoV in this article. The unique advantages of hybrid laser-TIG welding is summarized by comparing and analyzing the process parameters and welding joints of autogenous laser welding laser welding and hybrid laser-TIG welding. With the optimal process parameters of hybrid welding, the good welding joint without visible flaws can be obtained and its mechanical properties are tested according to industry standards. The results show that the hybrid welding technology has certain advantages and possibility in welding thick plates. It can reduce the demands of laser power, and it is significant for lowering the aspect ratio of weld during hybrid welding, so the gas in the molten pool can rise and escape easily while welding thick plates. Therefore, the pores forming tendency decreases. At the same time, hybrid welding enhances welding speed, and optimizes the energy input. The transition and grain size of the microstructure of hybrid welding joint is better and its hardness is higher than base material. Furthermore, its tensile strength and impact toughness is as good as base material. Consequently, the hybrid welding joint can meet the industry needs completely.

  9. C. elegans GATA factors EGL-18 and ELT-6 function downstream of Wnt signaling to maintain the progenitor fate during larval asymmetric divisions of the seam cells. (United States)

    Gorrepati, Lakshmi; Thompson, Kenneth W; Eisenmann, David M


    The C. elegans seam cells are lateral epithelial cells arrayed in a single line from anterior to posterior that divide in an asymmetric, stem cell-like manner during larval development. These asymmetric divisions are regulated by Wnt signaling; in most divisions, the posterior daughter in which the Wnt pathway is activated maintains the progenitor seam fate, while the anterior daughter in which the Wnt pathway is not activated adopts a differentiated hypodermal fate. Using mRNA tagging and microarray analysis, we identified the functionally redundant GATA factor genes egl-18 and elt-6 as Wnt pathway targets in the larval seam cells. EGL-18 and ELT-6 have previously been shown to be required for initial seam cell specification in the embryo. We show that in larval seam cell asymmetric divisions, EGL-18 is expressed strongly in the posterior seam-fated daughter. egl-18 and elt-6 are necessary for larval seam cell specification, and for hypodermal to seam cell fate transformations induced by ectopic Wnt pathway overactivation. The TCF homolog POP-1 binds a site in the egl-18 promoter in vitro, and this site is necessary for robust seam cell expression in vivo. Finally, larval overexpression of EGL-18 is sufficient to drive expression of a seam marker in other hypodermal cells in wild-type animals, and in anterior hypodermal-fated daughters in a Wnt pathway-sensitized background. These data suggest that two GATA factors that are required for seam cell specification in the embryo independently of Wnt signaling are reused downstream of Wnt signaling to maintain the progenitor fate during stem cell-like divisions in larval development.

  10. Power distribution for electron beam welding (United States)

    Edwards, E.


    The power distribution of an electron seam is analyzed. Digital computer techniques are used to evaluate the radial distribution of power detected by a wire probe circulating through the beam. Results are reported.

  11. Review of laser hybrid welding

    DEFF Research Database (Denmark)

    Bagger, Claus


    In this artucle an overview og the hybrid welding process is given. After a short historic overview, a review of the fundamental phenomenon taking place when a laser (CO2 or Nd:YAG) interacts in the same molten pool as a more conventional source of energy, e.g. tungsten in-active gas, plasma......, or metal inactive gas/metal active gas.This is followed by reports of how the many process parameters governing the hybrid welding process can be set and how the choice of secondary energy source, shielding gas, etc. can affect the overall welding process....

  12. Novel Process Revolutionizes Welding Industry (United States)


    Glenn Research Center, Delphi Corporation, and the Michigan Research Institute entered into a research project to study the use of Deformation Resistance Welding (DRW) in the construction and repair of stationary structures with multiple geometries and dissimilar materials, such as those NASA might use on the Moon or Mars. Traditional welding technologies are burdened by significant business and engineering challenges, including high costs of equipment and labor, heat-affected zones, limited automation, and inconsistent quality. DRW addresses each of those issues, while drastically reducing welding, manufacturing, and maintenance costs.

  13. Convection in arc weld pools

    Energy Technology Data Exchange (ETDEWEB)

    Oreper, G.M.; Eagar, T.W.; Szekely, J.


    A mathematical model was developed to account for convection and temperature distributions in stationary arc weld pools driven by buoyancy, electromagnetic and surface tension forces. It is shown that the electromagnetic and surface tension forces dominate the flow behavior. In some cases, these forces produce double circulation loops, which are indirectly confirmed by experimental measurements of segregation in the weld pool. It is also shown that the surface tension driven flows are very effective in dissipating the incident energy flux on the pool surface which, in turn, reduces the vaporization from the weld pool.

  14. Plasticity Theory of Fillet Welds

    DEFF Research Database (Denmark)

    Hansen, Thomas


    This paper deals with simple methods for calculation of fillet welds based on the theory of plasticity. In developing the solutions the lower-bound theorem is used. The welding material and parts of the base material are subdivided into triangular regions with homogeneous stress fields; thereby...... a safe and statically admissible stress distribution is established. The plasticity solutions are compared with tests carried out at the Engineering Academy of Denmark, Lyngby, in the early nineties, and old fillet weld tests. The new failure conditions are in very good agreement with the yield load...

  15. Specification and qualification of welding procedures for metallic materials : welding procedure test : part 1 : arc and gas welding of steels and arc welding of nickel and nickel alloys : technical corrigendum 1

    CERN Document Server

    International Organization for Standardization. Geneva


    Specification and qualification of welding procedures for metallic materials : welding procedure test : part 1 : arc and gas welding of steels and arc welding of nickel and nickel alloys : technical corrigendum 1

  16. Automated Variable-Polarity Plasma-Arc Welding (United States)

    Numes, A. C., Jr.; Bayless, E. O., Jr.; Jones, S. C., III; Munafo, P.; Munafo, A.; Biddle, A.; Wilson, W.


    Variable-polarity plasma-arc methods produces better welds at lower cost than gas-shielded tungsten-arc welding in assemblies. Weld porosity very low and costs of joint preparation, depeaking, inspection, and weld repair minimized.

  17. Laser welding and post weld treatment of modified 9Cr-1MoVNb steel.

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Z. (Nuclear Engineering Division)


    Laser welding and post weld laser treatment of modified 9Cr-1MoVNb steels (Grade P91) were performed in this preliminary study to investigate the feasibility of using laser welding process as a potential alternative to arc welding methods for solving the Type IV cracking problem in P91 steel welds. The mechanical and metallurgical testing of the pulsed Nd:YAG laser-welded samples shows the following conclusions: (1) both bead-on-plate and circumferential butt welds made by a pulsed Nd:YAG laser show good welds that are free of microcracks and porosity. The narrow heat affected zone has a homogeneous grain structure without conventional soft hardness zone where the Type IV cracking occurs in conventional arc welds. (2) The laser weld tests also show that the same laser welder has the potential to be used as a multi-function tool for weld surface remelting, glazing or post weld tempering to reduce the weld surface defects and to increase the cracking resistance and toughness of the welds. (3) The Vicker hardness of laser welds in the weld and heat affected zone was 420-500 HV with peak hardness in the HAZ compared to 240 HV of base metal. Post weld laser treatment was able to slightly reduce the peak hardness and smooth the hardness profile, but failed to bring the hardness down to below 300 HV due to insufficient time at temperature and too fast cooling rate after the time. Though optimal hardness of weld made by laser is to be determined for best weld strength, methods to achieve the post weld laser treatment temperature, time at the temperature and slow cooling rate need to be developed. (4) Mechanical testing of the laser weld and post weld laser treated samples need to be performed to evaluate the effects of laser post treatments such as surface remelting, glazing, re-hardening, or tempering on the strength of the welds.

  18. Dynamic mapping of conical intersection seams: A general method for incorporating the geometric phase in adiabatic dynamics in polyatomic systems. (United States)

    Xie, Changjian; Malbon, Christopher L; Yarkony, David R; Guo, Hua


    The incorporation of the geometric phase in single-state adiabatic dynamics near a conical intersection (CI) seam has so far been restricted to molecular systems with high symmetry or simple model Hamiltonians. This is due to the fact that the ab initio determined derivative coupling (DC) in a multi-dimensional space is not curl-free, thus making its line integral path dependent. In a recent work [C. L. Malbon et al., J. Chem. Phys. 145, 234111 (2016)], we proposed a new and general approach based on an ab initio determined diabatic representation consisting of only two electronic states, in which the DC is completely removable, so that its line integral is path independent in the simply connected domains that exclude the CI seam. Then with the CIs included, the line integral of the single-valued DC can be used to construct the complex geometry-dependent phase needed to exactly eliminate the double-valued character of the real-valued adiabatic electronic wavefunction. This geometry-dependent phase gives rise to a vector potential which, when included in the adiabatic representation, rigorously accounts for the geometric phase in a system with an arbitrary locus of the CI seam and an arbitrary number of internal coordinates. In this work, we demonstrate this approach in a three-dimensional treatment of the tunneling facilitated dissociation of the S1 state of phenol, which is affected by a Cs symmetry allowed but otherwise accidental seam of CI. Here, since the space is three-dimensional rather than two-dimensional, the seam is a curve rather than a point. The nodal structure of the ground state vibronic wavefunction is shown to map out the seam of CI.

  19. Innovative Extraction Method for a Coal Seam with a Thick Rock-Parting for Supporting Coal Mine Sustainability

    Directory of Open Access Journals (Sweden)

    Meng Li


    Full Text Available As thick rock partings delay the efficient mining of coal seams and constrain the sustainable development of coal mines, an innovative extraction method for a coal seam with thick rock parting was proposed. The coal seams were divided into different sub-zones according to the thickness of rock parting and then the sub-zones were mined by separately using three mining schemes involving full-seam mining, combined mining using backfill and caving (CMBC, and reducing height mining. Afterwards, the study introduced the basic mechanism and key devices for the CMBC and analysed the working state of the backfill support in detail. Moreover, the method for calculating the length of the backfill zone was proposed to design the length of backfill zone and the influences of four factors (including bulking coefficient of rock parting on the length of the backfill zone were also explored. By taking the No. 22203 panel, Buertai mine, Inner Mongolia, China as an example, the mined coal resource by using the CMBC extraction method will increase by 1.83 × 106 tons and the recovery ratio will rise from 56.2% to 92.4% compared with mining of the 2-2 upper coal seam alone. Moreover, by applying CMBC, a series of environmental and ecological problems caused by rock parting is reduced, which can improve the environment in mined areas. The research can provide technological guidance for mining panels of a coal seam with a thick rock parting and the disposal thereof under similar conditions.

  20. Managing produced water from coal seam gas projects: implications for an emerging industry in Australia. (United States)

    Davies, Peter J; Gore, Damian B; Khan, Stuart J


    This paper reviews the environmental problems, impacts and risks associated with the generation and disposal of produced water by the emerging coal seam gas (CSG) industry and how it may be relevant to Australia and similar physical settings. With only limited independent research on the potential environmental impacts of produced water, is it necessary for industry and government policy makers and regulators to draw upon the experiences of related endeavours such as mining and groundwater extraction accepting that the conclusions may not always be directly transferrable. CSG is widely touted in Australia as having the potential to provide significant economic and energy security benefits, yet the environmental and health policies and the planning and regulatory setting are yet to mature and are continuing to evolve amidst ongoing social and environmental concerns and political indecision. In this review, produced water has been defined as water that is brought to the land surface during the process of recovering methane gas from coal seams and includes water sourced from CSG wells as well as flowback water associated with drilling, hydraulic fracturing and gas extraction. A brief overview of produced water generation, its characteristics and environmental issues is provided. A review of past lessons and identification of potential risks, including disposal options, is included to assist in planning and management of this industry.

  1. Recycling of coal seam gas-associated water using vacuum membrane distillation. (United States)

    Heidarpour, Farideh; Shi, Jeffrey; Chae, So-Ryong


    Coal seam gas-associated water (CSGAW), which is a by-product of coal seam gas (CSG) production typically contains significant amounts of salts and has potential environmental issues. In this study, we optimized a bench-scale vacuum membrane distillation (VMD) process with flat-sheet hydrophobic polytetrafluoroethylene (PTFE) membranes for the treatment of synthetic CSGAW (conductivity = 15 mS/cm). To study performance of the VMD process, we explored the effects of feed temperature (T(f) = 60, 70, and 80°C), feed flow rate (V(f) = 60, 120, and 240 mL/min), and vacuum pressure (P(v) = 3, 6, and 9 kPa) on water permeability through the PTFE membrane in the VMD process. Under the optimum conditions (i.e. T(f) = 80°C, V(f) = 240 mL/min, P(v) = 3 kPa), water permeability and rejection efficiency of salts by the VMD process were found to be 5.5 L/m(2)/h (LMH) and 99.9%, respectively, after 2 h filtration. However, after 8 h operation, the water permeability decreased by 70% compared with the initial flux due to the formation of fouling layer of calcium, chloride, sodium, magnesium, and potassium on the membrane surface.

  2. Schemes for development and mining of level coal seams without leaving support coal pillars

    Energy Technology Data Exchange (ETDEWEB)

    Bakhtin, A.F.; Batmanov, Yu.K.; Taratuta, N.K.


    Methods are illustrated for longwall mining without leaving support pillars for strata control. Comparative evaluations in Soviet coal mines show that with increasing mining depth coal losses associated with support pillars increase. Use of support pillars also increases rock burst hazard and increases cost of support repairs in mine roadways. Proportion of coal from longwall mining without leaving coal support pillars increased from 36 % in 1976 to 52% in 1980. Two variants of longwall mining without support pillars are analyzed: with repeated use of longwall gate roads and without their repeated use. Comparative investigations show that longwall mining with the repeated use of the gates (one of the gate roads) is used in coal seams with the most convenient mining and geological conditions, whereas the second system is used under more difficult conditions. Schemes with repeated use are designed for thin coal seams, at a depth not exceeding 600 m, under conditions of stable roof and floor (when the floor consists of less stable rocks absence of water influx is the condition). Repeated use of gate roads is economical when, in spite of repeated gate road use, cost of support repair and maintenance is low. Fifteen schemes for longwall mining with and without repeated use of gateroads are compared. The results of evaluations are shown in a table. Recommendations on the most economical mining schemes are made.

  3. Behaviors of overlying strata in extra-thick coal seams using top-coal caving method

    Directory of Open Access Journals (Sweden)

    Bin Yu


    Full Text Available Accidents such as support failure and excessive deformation of roadways due to drastic changes in strata behaviors are frequently reported when mining the extra-thick coal seams Nos. 3–5 in Datong coal mine with top-coal caving method, which significantly hampers the mine's normal production. To understand the mechanism of strata failure, this paper presented a structure evolution model with respect to strata behaviors. Then the behaviors of strata overlying the extra-thick coal seams were studied with the combined method of theoretical analysis, physical simulation, and field measurement. The results show that the key strata, which are usually thick-hard strata, play an important role in overlying movement and may influence the mining-induced strata behaviors in the working face using top-coal caving method. The structural model of far-field key strata presents a “masonry beam” type structure when “horizontal O-X” breakage type happens. The rotational motion of the block imposed radial compressive stress on the surrounding rock mass of the roadway. This can induce excessive deformation of roadway near the goaf. Besides, this paper proposed a pre-control technology for the hard roof based on fracture holes and underground roof pre-splitting. It could effectively reduce stress concentration and release the accumulated energy of the strata, when mining underground coal resources with top-coal caving method.

  4. Structure instability forecasting and analysis of giant rock pillars in steeply dipping thick coal seams (United States)

    Lai, Xing-ping; Sun, Huan; Shan, Peng-fei; Cai, Ming; Cao, Jian-tao; Cui, Feng


    Structure stability analysis of rock masses is essential for forecasting catastrophic structure failure in coal seam mining. Steeply dipping thick coal seams (SDTCS) are common in the Urumqi coalfield, and some dynamical hazards such as roof collapse and mining- induced seismicity occur frequently in the coal mines. The cause of these events is mainly structure instability in giant rock pillars sandwiched between SDTCS. Developing methods to predict these events is important for safe mining in such a complex environment. This study focuses on understanding the structural mechanics model of a giant rock pillar and presents a viewpoint of the stability of a trend sphenoid fractured beam (TSFB). Some stability index parameters such as failure surface dips were measured, and most dips were observed to be between 46° and 51°. We used a digital panoramic borehole monitoring system to measure the TSFB's height (Δ H), which varied from 56.37 to 60.50 m. Next, FLAC3D was used to model the distribution and evolution of vertical displacement in the giant rock pillars; the results confirmed the existence of a TSFB structure. Finally, we investigated the acoustic emission (AE) energy accumulation rate and observed that the rate commonly ranged from 20 to 40 kJ/min. The AE energy accumulation rate could be used to anticipate impeding seismic events related to structure failure. The results presented provide a useful approach for forecasting catastrophic events related to structure instability and for developing hazard prevention technology for mining in SDTCS.

  5. Timber tracking

    DEFF Research Database (Denmark)

    Düdder, Boris; Ross, Omry


    Managing and verifying forest products in a value chain is often reliant on easily manipulated document or digital tracking methods - Chain of Custody Systems. We aim to create a new means of tracking timber by developing a tamper proof digital system based on Blockchain technology. Blockchain...

  6. Observation and Simulation of Axle Box Acceleration in the Presence of Rail Weld in High-Speed Railway

    Directory of Open Access Journals (Sweden)

    Boyang An


    Full Text Available Rail welds are widely used in high-speed railways and short-wave irregularities usually appear due to limitations in welding technology. These irregularities can excite a high wheel/rail force and are regarded as the main cause of deterioration in track structures. To measure this fierce force (or deterioration of the rail weld, axle box acceleration is treated as an effective and economic measure, though an exact quantitative relation between these two quantities remains elusive. This paper aims to develop such a relation in order to provide a new theoretical basis and an analysis method for monitoring and controlling weld geometry irregularity. To better understand the characteristics of axle box acceleration, the paper consists of two parts: an observation and a numerical simulation of axle box acceleration by rail welds. Based on measured data from field tests, axle box acceleration at rail welds was found to have high-frequency vibrations in two frequency bands (i.e., 350–500 Hz and 1000–1200 Hz. Upon analyzing the vibration characteristics in time–frequency domains, the exact location of the rail weld irregularity could be identified. Subsequently, a 3D high-speed wheel/rail rolling contact finite element model was employed to investigate the effect of rail weld geometry on axle box acceleration, and led to the discovery that the weld length and depth determine the vibration frequency and amplitude of the axle box acceleration, respectively. A quantitative relation between axle box acceleration and wheel/rail force has also been determined. Finally, we propose an approach for real-time health detection of rail welds and discuss the influence of other defects and rail welds on the acceleration signal of the axle box.

  7. Materials participation in welded joints manufacturing (United States)

    Ghenghea, L. D.


    Management of materials dilution to form a joint with higher features asked by complex metallic structures is a problem that took attention and efforts of welding processes researchers and this communication will give a little contribution presenting some scientific and experimental results of dilution processes studied by Welding Research Group from Iasi, Romania, TCM Department. Liquid state welding processes have a strong dependence related to dilution of base and filler materials, the most important are for automatic joining using welding. The paper presents a review of some scientific works already published and their contributions, results of dilution coefficient evaluation using weighing, graphics and software applied for shielded metal arc welding process. Paper results could be used for welders’ qualification, welding procedure specification and other welding processes researchers’ activities. The results of Welding Research Group from Iasi, Romania, TCM Department, show dilution coefficient values between 20-30 % of base material and 70-80 % of filler material for studied welding process.

  8. Filler wire for aluminum alloys and method of welding (United States)

    Bjorkman, Jr., Gerald W. O. (Inventor); Cho, Alex (Inventor); Russell, Carolyn K. (Inventor)


    A weld filler wire chemistry has been developed for fusion welding 2195 aluminum-lithium. The weld filler wire chemistry is an aluminum-copper based alloy containing high additions of titanium and zirconium. The additions of titanium and zirconium reduce the crack susceptibility of aluminum alloy welds while producing good weld mechanical properties. The addition of silver further improves the weld properties of the weld filler wire. The reduced weld crack susceptibility enhances the repair weldability, including when planishing is required.

  9. Solution of underground mine gas emissions on surface of abandoned mining sites where steep deposited coal seams have been exploited

    Energy Technology Data Exchange (ETDEWEB)

    Takla, G.; Froml, K. [OKD, DPB, Paskov (Czech Republic)


    The solution of uncontrolled gas emissions from abandoned underground coal mine sites in Ostrava-Karvina coal-field to surface ground in connection with old mine shafts and drifts and with old mining workings in horizontal and inclined coal seams has many forms. It varies according to geological and mining conditions and the disposition of the site surface. Since four years the gas emission risk has appeared in the area of former exploited vertical coal seams within the historical centre of Orlova town, which is protected by State Monument Protection office. A project based on such special nature of mining-geological and urban conditions was elaborated and already implemented. (authors)

  10. MFDC - technological improvement in resistance welding controls

    Energy Technology Data Exchange (ETDEWEB)

    Somani, A.K.; Naga Bhaskar, V.; Chandramouli, J.; Rameshwara Rao, A. [Nuclear Fuel Complex, Dept. of Atomic Energy, Hyderabad (India)


    Among the various Resistance Welding operations carried out in the production line of a fuel bundle end plug welding is the most critical operation. Welding controllers play a very vital role in obtaining consistent weld quality by regulating and controlling the weld current. Conventional mains synchronized welding controllers are at best capable of controlling the weld current at a maximum speed of the mains frequency. In view of the very short welding durations involved in the various stages of a fuel bundle fabrication, a need was felt for superior welding controllers. Medium Frequency Welding Controllers offer a solution to these limitations in addition to offering other advantages. Medium Frequency power sources offer precise welding current control as they regulate and correct the welding current faster, typically twenty times faster when operated at 1000Hz. An MFDC was employed on one of the welding machines and its performance was studied. This paper discusses about the various advantages of MFDCs with other controllers employed at NFC to end plug welding operation. (author)

  11. Welding and Production Metallurgy Facility (United States)

    Federal Laboratory Consortium — This 6000 square foot facility represents the only welding laboratory of its kind within DA. It is capable of conducting investigations associated with solid state...

  12. Thermomechanical Modelling of Resistance Welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi


    The present paper describes a generic programme for analysis, optimization and development of resistance spot and projection welding. The programme includes an electrical model determining electric current and voltage distribution as well as heat generation, a thermal model calculating heat...

  13. Laser Welding of Ship Steel

    National Research Council Canada - National Science Library

    Brayton, W. C; Banas, C. M; Peters, G. T


    ... joint cleanliness and fitup conditions. In the current program, welds were formed between surfaces with nonperfect fitup, between plasma-cut surfaces, between surfaces deliberately mismatched to provide a varging joint gap and under out...

  14. Welding process modelling and control (United States)

    Romine, Peter L.; Adenwala, Jinen A.


    The research and analysis performed, and software developed, and hardware/software recommendations made during 1992 in development of the PC-based data acquisition system for support of Welding Process Modeling and Control is reported. A need was identified by the Metals Processing Branch of NASA Marshall Space Flight Center, for a mobile data aquisition and analysis system, customized for welding measurement and calibration. Several hardware configurations were evaluated and a PC-based system was chosen. The Welding Measurement System (WMS) is a dedicated instrument, strictly for the use of data aquisition and analysis. Although the WMS supports many of the functions associated with the process control, it is not the intention for this system to be used for welding process control.

  15. Improvement and qualification of ultrasonic testing of dissimilar welds in the primary circuit of NPPs; Verbesserung und Qualifizierung der Ultraschallpruefung von Mischnaehten im Primaerkreis von KKW

    Energy Technology Data Exchange (ETDEWEB)

    Mitzscherling, Steffen; Barth, Enrico; Homann, Tobias; Prager, Jens [Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin (Germany); Goetschel, Sebastian; Weiser, Martin [Konrad-Zuse-Zentrum fuer Informationstechnik Berlin (ZIB) (Germany)


    The austenitic and dissimilar welds found in the primary circuit of nuclear power plants are not only extremely relevant to safety but also place very high demands on material testing. In addition to limited accessibility, the macroscopic structure of the weld seam is of paramount importance for ultrasound testing. In order to reliably determine material errors in position and size, the grain orientations and the elastic constants of the anisotropic weld bead structure must be known. The following work steps are used for the imaging representation of possible material defects: First, the weld seam is sounded in order to be able to determine important weld seam parameters, such as, for example, the grain orientation, using an inverse method. On the basis of these parameters, the sound paths are simulated in the next step by means of raytracing (RT). Finally, this RT simulation is assigned the measurement data (A-scans) from different transmitter and receiver positions and superimposed according to the Synthetic Aperature Focusing Technique (SAFT) method. The combination of inverse process, RT and SAFT also ensures a correct visualization of the faults in anisotropic materials. We explain these three methods and present the test arrangement of test specimens with artificial test errors. Measurement data as well as their evaluation are compared with the results of a CIVA simulation. [German] Die im Primaerkreislauf von Kernkraftwerken anzutreffenden austenitischen Schweiss- und Mischnaehte sind nicht nur extrem sicherheitsrelevant, sondern stellen auch sehr hohe Anforderungen an die Materialpruefung. Neben der eingeschraenkten Zugaenglichkeit ist das makroskopische Gefuege der Schweissnaht fuer die Pruefung mit Ultraschall von hoechster Bedeutung. Um Materialfehler zuverlaessig in Position und Groesse bestimmen zu koennen, muessen die Kornorientierungen und die elastischen Konstanten des anisotropen Schweissnahtgefueges bekannt sein. Fuer die bildgebende Darstellung

  16. Automatic Control Of Length Of Welding Arc (United States)

    Iceland, William F.


    Nonlinear relationships among current, voltage, and length stored in electronic memory. Conceptual microprocessor-based control subsystem maintains constant length of welding arc in gas/tungsten arc-welding system, even when welding current varied. Uses feedback of current and voltage from welding arc. Directs motor to set position of torch according to previously measured relationships among current, voltage, and length of arc. Signal paths marked "calibration" or "welding" used during those processes only. Other signal paths used during both processes. Control subsystem added to existing manual or automatic welding system equipped with automatic voltage control.

  17. Ship construction and welding

    CERN Document Server

    Mandal, Nisith R


    This book addresses various aspects of ship construction, from ship types and construction materials, to welding technologies and accuracy control. The contents of the book are logically organized and divided into twenty-one chapters. The book covers structural arrangement with longitudinal and transverse framing systems based on the service load, and explains basic structural elements like hatch side girders, hatch end beams, stringers, etc. along with structural subassemblies like floors, bulkheads, inner bottom, decks and shells. It presents in detail double bottom construction, wing tanks & duct keels, fore & aft end structures, etc., together with necessary illustrations. The midship sections of various ship types are introduced, together with structural continuity and alignment in ship structures. With regard to construction materials, the book discusses steel, aluminum alloys and fiber reinforced composites. Various methods of steel material preparation are discussed, and plate cutting and form...

  18. Welding of Prosthetic Alloys

    Directory of Open Access Journals (Sweden)

    Wojciechowska M.


    Full Text Available This paper presents the techniques of joining metal denture elements, used in prosthetic dentistry: the traditional soldering technique with a gas burner and a new technique of welding with a laser beam; the aim of the study was to make a comparative assessment of the quality of the joints in view of the possibility of applying them in prosthetic structures. Fractographic examinations were conducted along with tensile strength and impact strength tests, and the quality of the joints was assessed compared to the solid metal. The experiments have shown that the metal elements used to make dentures, joined by the technique which employs a laser beam, have better strength properties than those achieved with a gas burner.

  19. A comparison of the physics of Gas Tungsten Arc Welding (GTAW), Electron Beam Welding (EBW), and Laser Beam Welding (LBW) (United States)

    Nunes, A. C., Jr.


    The physics governing the applicability and limitations of gas tungsten arc (GTA), electron beam (EB), and laser beam (LB) welding are compared. An appendix on the selection of laser welding systems is included.

  20. Upgraded HFIR Fuel Element Welding System

    Energy Technology Data Exchange (ETDEWEB)

    Sease, John D [ORNL


    The welding of aluminum-clad fuel plates into aluminum alloy 6061 side plate tubing is a unique design feature of the High Flux Isotope Reactor (HFIR) fuel assemblies as 101 full-penetration circumferential gas metal arc welds (GMAW) are required in the fabrication of each assembly. In a HFIR fuel assembly, 540 aluminum-clad fuel plates are assembled into two nested annular fuel elements 610 mm (24-inches) long. The welding process for the HFIR fuel elements was developed in the early 1960 s and about 450 HFIR fuel assemblies have been successfully welded using the GMAW process qualified in the 1960 s. In recent years because of the degradation of the electronic and mechanical components in the old HFIR welding system, reportable defects in plate attachment or adapter welds have been present in almost all completed fuel assemblies. In October 2008, a contract was awarded to AMET, Inc., of Rexburg, Idaho, to replace the old welding equipment with standard commercially available welding components to the maximum extent possible while maintaining the qualified HFIR welding process. The upgraded HFIR welding system represents a major improvement in the welding system used in welding HFIR fuel elements for the previous 40 years. In this upgrade, the new inner GMAW torch is a significant advancement over the original inner GMAW torch previously used. The innovative breakthrough in the new inner welding torch design is the way the direction of the cast in the 0.762 mm (0.030-inch) diameter aluminum weld wire is changed so that the weld wire emerging from the contact tip is straight in the plane perpendicular to the welding direction without creating any significant drag resistance in the feeding of the weld wire.

  1. A study of processes for welding pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Weston, J. (ed.)


    A review was made of exisiting and potential processes for welding pipelines: fusion welding (arc, electron beam, laser, thermit) and forge welding (friction, flash, magnetically impelled arc butt, upset butt, explosive, shielded active gas, gas pressure). Consideration of J-lay operations gave indications that were reflections of the status of the processes in terms of normal land and offshore S-lay operation: forge welding processes, although having promise require considerable development; fusion welding processes offer several possibilities (mechanized GMA welding likely to be used in 1991-2); laser welding requires development in all pipeline areas: a production machine for electron beam welding will involve high costs. Nondestructive testing techniques are also reviewed. Demand for faster quality assessment is being addressed by speeding radiographic film processing and through the development of real time radiography and automatic ultrasonic testing. Conclusions on most likely future process developments are: SMAW with cellulosic electrodes is best for tie-ins, short pip runs; SMAW continues to be important for small-diameter lines, although mechanized GMA could be used, along with mechanical joining, MIAB, radial fraction, and flash butt; mechanized GMA welding is likely to predominate for large diameter lines and probably will be used for the first J-lay line (other techniques could be used too); and welding of piping for station facilities involves both shop welding of sub-assemblies and on-site welding of pipe and sub-assemblies to each other (site welding uses both SMAW and GMAW). Figs, tabs.

  2. UT system composition and welding flaw classification for SWP stability estimation

    Energy Technology Data Exchange (ETDEWEB)

    Kim, J.Y.; Yoo, Y.T. [Dept. of Mechanical Engineering, Chosun Univ., Gwangju (Korea); Song, K.S.; Kim, C.H.; Yang, D.J. [Dept. of Precision Mechanical Engineering, Chosun Univ. Graduate School, Gwangju (Korea)


    The purpose of this research is stability estimation of plant structure through classification and recognition about welding flaw in SWP(spiral welding pipe). And, in this research, we used nondestructive test based on ultrasonic test as inspection method, and made up inspection robot in order to control of ultrasonic probe on the SWP surface, and programmed to signal processing code and pattern classifying code by user made programming code. Inspection robot is simply constructed as 2-axes because of welding bead with fixed pitch. So, inspection of welding part can be possible as composition of inspection part for tracking on welding line. For evaluation of flaw signal is reflected on welding flaw, user-made program codes are composed of signal processing and Bayesian classifier and perceptron neural network and back-propagation neural network. And then, we confirmed to superiority of neural network method compared with Bayesian classifier for classification and recognition rate. According to this result, we selected back-propagation neural network as classification and recognition method about the system of SWP stability Estimation. Through this process, we proved efficiency on the system of SWP stability Estimation, and constructed on the base of the system of SWP stability Estimation for the application in industrial fields. (orig.)

  3. Weld procedure produces quality welds for thick sections of Hastelloy-X (United States)

    Flens, F. J.; Fletcher, C. W.; Glasier, L. F., Jr.


    Welding program produces premium quality, multipass welds in heavy tube sections of Hastelloy-X. It develops semiautomatic tungsten/inert gas procedures, weld wire procurement specifications material weld properties, welder-operator training, and nondestructive testing inspection techniques and procedures.

  4. Tracking FEMA


    Leskanic, Tyler; Kays, Kevin; Maier, Emily; Cannon, Seth


    The zip archive attached to this project is the compressed TrackingFEMA Git repository. It contains the CMS (RefineryCMS - Rails), processing scripts, as well as visualization sample code. The processing scripts are in a folder called TrackingFEMAProcessing. The visualizations are contained in Visualization. The rest of the rails files are contained within the usual Ruby on Rails file system structure. The finished product is a website visualizing the efforts of disaster response organizat...

  5. Nitrogen And Oxygen Amount In Weld After Welding With Micro-Jet Cooling

    Directory of Open Access Journals (Sweden)

    Węgrzyn T.


    Full Text Available Micro-jet cooling after welding was tested only for MIG welding process with argon, helium and nitrogen as a shielded gases. A paper presents a piece of information about nitrogen and oxygen in weld after micro-jet cooling. There are put down information about gases that could be chosen both for MIG/MAG welding and for micro-jet process. There were given main information about influence of various micro-jet gases on metallographic structure of steel welds. Mechanical properties of weld was presented in terms of nitrogen and oxygen amount in WMD (weld metal deposit.


    Directory of Open Access Journals (Sweden)

    BURCA Mircea


    manual welding tests in the light of using the process for welding surfacing being known that in such applications mechanised operations are recommended whenever possible given the latter strengths i.e. increased productivity and quality deposits. The research also aims at achieving a comparative a study between wire mechanised feed based WIG manual welding and the manual rod entry based manual welding in terms of geometry deposits, deposits aesthetics, operating technique, productivity, etc . In this regard deposits were made by means of two welding procedures, and subsequently welding surfacing was made with the optimum values of the welding parameters in this case.

  7. Effects of welding parameters on the mechanical properties of inert gas welded 6063 Aluminium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ertan, Taner [MAKO Corporation (Turkey); Uguz, Agah [Uludag Univ. (Turkey). Mechnical Engineering Dept.; Ertan, Rukiye


    The influence of welding parameters, namely welding current and gas flow rate, on the mechanical properties of Gas Tungsten Arc Welding (GTAW) and Shielded Metal Arc Welding (SMAW) welded 6063 Aluminum alloy (AA 6063) has been investigated. In order to study the effect of the welding current and gas flow rate, microstructural examination, hardness measurements and room temperature tensile tests have been carried out. The experimental results show that the mechanical properties of GTAW welded joints have better mechanical properties than those of SMAW welded joints. Increasing the welding current appeared to have a beneficial effect on the mechanical properties. However, either increasing or decreasing the gas flow rate resulted in a decrease of hardness and tensile strength. It was also found that, the highest strength was obtained in GTAW welded samples at 220 A and 15 l/min gas flow rate.

  8. Automatic monitoring of vibration welding equipment (United States)

    Spicer, John Patrick; Chakraborty, Debejyo; Wincek, Michael Anthony; Wang, Hui; Abell, Jeffrey A; Bracey, Jennifer; Cai, Wayne W


    A vibration welding system includes vibration welding equipment having a welding horn and anvil, a host device, a check station, and a robot. The robot moves the horn and anvil via an arm to the check station. Sensors, e.g., temperature sensors, are positioned with respect to the welding equipment. Additional sensors are positioned with respect to the check station, including a pressure-sensitive array. The host device, which monitors a condition of the welding equipment, measures signals via the sensors positioned with respect to the welding equipment when the horn is actively forming a weld. The robot moves the horn and anvil to the check station, activates the check station sensors at the check station, and determines a condition of the welding equipment by processing the received signals. Acoustic, force, temperature, displacement, amplitude, and/or attitude/gyroscopic sensors may be used.

  9. Experimental and simulated strength of spot welds

    DEFF Research Database (Denmark)

    Nielsen, Chris Valentin; Bennedbæk, Rune A.K.; Larsen, Morten B.


    Weld strength testing of single spots in DP600 steel is presented for the three typical testing procedures, i.e. tensile-shear, cross-tension and peel testing. Spot welds are performed at two sets of welding parameters and strength testing under these conditions is presented by load......-elongation curves revealing the maximum load and the elongation at break. Welding and strength testing is simulated by SORPAS® 3D, which allows the two processes to be prepared in a combined simulation, such that the simulated welding properties are naturally applied to the simulation of strength testing. Besides...... the size and shape of the weld nugget, these properties include the new strength of the material in the weld and the heat affected zone based on the predicted hardness resulting from microstructural phase changes simulated during cooling of the weld before strength testing. Comparisons between overall...

  10. Selection of development and working methods of coal seams in complicated mining and geological conditions

    Energy Technology Data Exchange (ETDEWEB)

    Kaufman, L.L.; Bakhtin, A.F.; Zel' vyanskii, M.Sh. (Donetskaya Proektnaya Kontora (USSR))


    Presents the design and technological patterns developed at the Donetsk Design Office for planning mining work in difficult mining conditions. The recommended patterns of working are based on the following principles. The most progressive panel development of mine-take and horizon layout methods are used. The main workings are driven as rock drifts with support pillars or they are driven in stress relaxed zones. Seams are worked with pillars or in a combined way. The pillarless technology is based on conducting workings with coal cutting along the excavated space or on repeated utilization of workings. Reduction in stone hoisting to the surface is achieved by execution of drifts that follow the longwalls. Variants of pillar systems with panel development of mine-take and horizon layout development are shown and described.

  11. Love seam-waves in a horizontally inhomogenous three-layered medium

    Energy Technology Data Exchange (ETDEWEB)

    Dobroka, M.


    Using the WKBJ-method the absorption-dispersion relation and the amplitude functions are derived for Love seam-waves that propagate in a horizontally inhomogeneous three-layered medium. To describe the anelastic friction the constant Q-model is applied. The inhomogeneity that appears in either the elastic moduli, or quality factors is assumed to remain weak in the coal as well as in the adjacent layers, which are assumed to have different material properties (asymmetric channel). Using numerical solutions of the dispersion relation, it is shown that the weak horizontal inhomogeneities can be optimally detected using channel-wave constituents of a frequency near to the Airy frequency while inhomogeneities of the adjacent rock can only be detected at frequencies close to, but higher than, the cut-off frequency. 11 refs.

  12. Robotic complex for the development of thick steeply-inclined coal seams and ore deposits (United States)

    Nikitenko, M. S.; Malakhov, Yu V.; Neogi, Biswarup; Chakraborty, Pritam; Banerjee, Dipesu


    Proposal for the formulation of robotic complexes for steeply inclined coal seams as a basis of the supportive-enclosing walking module and power support with a controlled outlet for mining industry has been represented in this literature. In mining industry, the available resource base reserves and mineral deposits are concentrated deep down the earth crust leading towards a complicated geological condition i.e. abrupt ore bedding and steeply inclined strata with the high gas content and fire hazard of thick coal stratum, heading against an unfavorable and sometimes human labor life risk during subversive mining. Prevailing towards the development of effective robotic complexes based on the means of “unmanned technologies” for extraction of minerals from hard-to-reach deposits and make sure the safety of underground staff during sublevel mining technology.

  13. 78 FR 47486 - Joint Failure on Continuous Welded Rail Track (United States)


    ..., telephone (202) 493-6399; or Ms. Elisabeth Galotto, Trial Attorney, Office of Chief Counsel, FRA, 1200 New... rail gap, defective joint bolts, disturbed ballast, surface deviations, gap between tie plates and rail...

  14. A Novel Acoustic Liquid Level Determination Method for Coal Seam Gas Wells Based on Autocorrelation Analysis

    Directory of Open Access Journals (Sweden)

    Ximing Zhang


    Full Text Available In coal seam gas (CSG wells, water is periodically removed from the wellbore in order to keep the bottom-hole flowing pressure at low levels, facilitating the desorption of methane gas from the coal bed. In order to calculate gas flow rate and further optimize well performance, it is necessary to accurately monitor the liquid level in real-time. This paper presents a novel method based on autocorrelation function (ACF analysis for determining the liquid level in CSG wells under intense noise conditions. The method involves the calculation of the acoustic travel time in the annulus and processing the autocorrelation signal in order to extract the weak echo under high background noise. In contrast to previous works, the non-linear dependence of the acoustic velocity on temperature and pressure is taken into account. To locate the liquid level of a coal seam gas well the travel time is computed iteratively with the non-linear velocity model. Afterwards, the proposed method is validated using experimental laboratory investigations that have been developed for liquid level detection under two scenarios, representing the combination of low pressure, weak signal, and intense noise generated by gas flowing and leakage. By adopting an evaluation indicator called Crest Factor, the results have shown the superiority of the ACF-based method compared to Fourier filtering (FFT. In the two scenarios, the maximal measurement error from the proposed method was 0.34% and 0.50%, respectively. The latent periodic characteristic of the reflected signal can be extracted by the ACF-based method even when the noise is larger than 1.42 Pa, which is impossible for FFT-based de-noising. A case study focused on a specific CSG well is presented to illustrate the feasibility of the proposed approach, and also to demonstrate that signal processing with autocorrelation analysis can improve the sensitivity of the detection system.

  15. Thermal treatment of dissimilar steels' welded joints (United States)

    Nikulina, A. A.; Denisova, A. S.; Gradusov, I. N.; Ryabinkina, P. A.; Rushkovets, M. V.


    In this paper combinations of chrome-nickel steel and high-carbon steel, produced by flash butt welding after heat treatment, are investigated. Light and electron microscopic studies show that the welded joints after heat treatment have a complex structure consisting of several phases as initial welded joints. A martensite structure in welded joints after thermal treatment at 300... 800 °C has been found.

  16. Closed circuit television welding alignment system

    Energy Technology Data Exchange (ETDEWEB)

    Darner, G.S.


    Closed circuit television (CCTV) weld targeting systems were developed to provide accurate and repeatable positioning of the electrode of an electronic arc welder with respect to the parts being joined. A sliding mirror electrode holder was developed for use with closed circuit television equipment on existing weld fixturing. A complete motorized CCTV weld alignment system was developed to provide weld targeting for even the most critical positioning requirements.

  17. Preventing Contamination In Electron-Beam Welds (United States)

    Goodin, Wesley D.; Gulbrandsen, Kevin A.; Oleksiak, Carl


    Simple expedient eliminates time-consuming, expensive manual hand grinding. Use of groove and backup tube greatly reduces postweld cleanup in some electron-beam welding operations. Tube-backup method developed for titanium parts, configurations of which prevents use of solid-block backup. In new welding configuration, tube inserted in groove to prevent contact between alumina beads and molten weld root. When welding complete and beads and tube removed, only minor spatter remains and is ground away easily.

  18. Influence of Zn Interlayer on Interfacial Microstructure and Mechanical Properties of TIG Lap-Welded Mg/Al Joints (United States)

    Gao, Qiong; Wang, Kehong


    This study explored 6061 Al alloy and AZ31B Mg alloy joined by TIG lap welding with Zn foils of varying thicknesses, with the additional Zn element being imported into the fusion zone to alloy the weld seam. The microstructures and chemical composition in the fusion zone near the Mg substrate were examined by SEM and EDS, and tensile shear strength tests were conducted to investigate the mechanical properties of the Al/Mg joints, as well as the fracture surfaces, and phase compositions. The results revealed that the introduction of an appropriate amount of Zn transition layer improves the microstructure of Mg/Al joints and effectively reduces the formation of Mg-Al intermetallic compounds (IMCs). The most common IMCs in the fusion zone near the Mg substrate were Mg-Zn and Mg-Al-Zn IMCs. The type and distribution of IMCs generated in the weld zone differed according to Zn additions; Zn interlayer thickness of 0.4 mm improved the sample's mechanical properties considerably compared to thicknesses of less than 0.4 mm; however, any further increase in Zn interlayer thickness of above 0.4 mm caused mechanical properties to deteriorate.

  19. Investigation of plasma arc welding as a method for the additive manufacturing of titanium-(6)aluminum-(4)vanadium alloy components (United States)

    Stavinoha, Joe N.

    -4V alloy substrates. Cylindrical weld metal deposits were built by employing an automatic wire feeder, turntable positioner, and vertical torch positioner. A total of four cylindrical weld metal specimens were built with various combinations of essential plasma arc welding process parameters. The temperature of the weld metal deposit was taken with a thermocouple after allowing a specified amount of time to pass before depositing the next weld track. An analytical heat flow model was created that estimated the temperature of the weld metal deposit in relation to the number of tracks deposited. The analytical heat flow model was adjusted to match the experimental data that was obtained and revealed that the rate of production could be increased if the rate of thermal energy losses from the deposit were increased. Cross-sections of the weld metal deposits were examined to observe the effects of thermal energy input on the weld metal macrostructure, microstructure, and grain size. Results from the metallographic inspections revealed an increase in grain size and coarsening of the structure as the number of weld tracks in the deposit increased.

  20. Influence of Laser Power on the Microstructure and Mechanical Properties of a Laser Welded-Brazed Mg Alloy/Ni-Coated Steel Dissimilar Joint (United States)

    Tan, Caiwang; Xiao, Liyuan; Liu, Fuyun; Chen, Bo; Song, Xiaoguo; Li, Liqun; Feng, Jicai


    In this work, we describe a method to improve the bonding of an immiscible Mg/steel system using Ni as an interlayer by coating it on the steel surface. Laser welding-brazing of AZ31B Mg alloy to Ni-coated Q235 steel using Mg-based filler was performed in a lap configuration. The influence of laser power on the weld characteristics, including joint appearance, formation of interfacial reaction layers and mechanical properties was investigated. The results indicated that the presence of the Ni-coating promoted the wetting of the liquid filler metal on the steel surface. A thermal gradient along the interface led to the formation of heterogeneous interfacial reaction layers. When using a low laser power of 1600 W, the reaction products were an FeAl phase in the direct laser irradiation zone, an AlNi phase close to the intermediate zone and mixtures of AlNi phase and an (α-Mg + Mg2Ni) eutectic structure near the interface at the seam head zone. For high powers of more than 2000 W, the FeAl phase grew thicker in the direct laser irradiation zone and a new Fe(Ni) transition layer formed at the interface of the intermediate zone and the seam head zone. However, the AlNi phase and (α-Mg + Mg2Ni) eutectic structure were scattered at the Mg seam. All the joints fractured at the fusion zone, indicating that the improved interface was not the weakest joint region. The maximum tensile-shear strength of the Mg/Ni-coated steel joint reached 190 N/mm, and the joint efficiency was 70% with respect to the Mg alloy base metal.

  1. Welding technology for rails. Rail no setsugo gijutsu

    Energy Technology Data Exchange (ETDEWEB)

    Okumura, M.; Karimine, K. (Nippon Steel Corp., Tokyo (Japan)); Uchino, K.; Sugino, K. (Nippon Steel Corp., Kitakyushu, Fukuoka (Japan). Technical Research Inst. of Yawata Works); Ueyama, K. (JR Railway Technical Research Inst., Tokyo (Japan))


    The rail joining technology is indispensable for making long welded rails. Flush butt welding, gas welding, enclosed arc welding, and thermit welding are used properly as the welding methods. A method for improving the joint reliability by controlling the residual stress distribution of welded joint is investigated to prepare high carbon component weld metal similar to the rail. Problems with each of the welding methods and the newly developed technology to solve the problems are outlined. Composition of the coating is improved also, and a high C system welding rod is developed which has satisfactory weldability. High performance and high efficient new enclosed arc welding technology not available by now is developed which utilizes high carbon welding metal as a new EA welding work technology, and put to practical use. As a result of this study, useful guides are obtained for the establishment of satisfactory thermit welding technology. 17 refs., 16 figs., 1 tab.

  2. 49 CFR 195.224 - Welding: Weather. (United States)


    ... 49 Transportation 3 2010-10-01 2010-10-01 false Welding: Weather. 195.224 Section 195.224 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY... PIPELINE Construction § 195.224 Welding: Weather. Welding must be protected from weather conditions that...

  3. 49 CFR 179.100-9 - Welding. (United States)


    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.100-9 Section 179.100-9... Specifications for Pressure Tank Car Tanks (Classes DOT-105, 109, 112, 114 and 120) § 179.100-9 Welding. (a) All..., appendix W (IBR, see § 171.7 of this subchapter). Welding procedures, welders and fabricators shall be...

  4. 49 CFR 179.220-10 - Welding. (United States)


    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.220-10 Section 179.220-10... Specifications for Non-Pressure Tank Car Tanks (Classes DOT-111AW and 115AW) § 179.220-10 Welding. (a) All joints... of this subchapter). Welding procedures, welders, and fabricators shall be approved. (b) Radioscopy...

  5. 49 CFR 179.400-11 - Welding. (United States)


    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.400-11 Section 179.400-11...-11 Welding. (a) Except for closure of openings and a maximum of two circumferential closing joints in... subchapter). (d) Each welding procedure, welder, and fabricator must be approved. [Amdt. 179-32, 48 FR 27708...

  6. 49 CFR 179.200-10 - Welding. (United States)


    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.200-10 Section 179.200-10... Specifications for Non-Pressure Tank Car Tanks (Classes DOT-111AW and 115AW) § 179.200-10 Welding. (a) All joints... W (IBR, see § 171.7 of this subchapter). Welding procedures, welders and fabricators shall be...

  7. 30 CFR 77.408 - Welding operations. (United States)


    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Welding operations. 77.408 Section 77.408 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR COAL MINE SAFETY AND HEALTH... for Mechanical Equipment § 77.408 Welding operations. Welding operations shall be shielded and the...

  8. 30 CFR 75.1729 - Welding operations. (United States)


    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Welding operations. 75.1729 Section 75.1729 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR COAL MINE SAFETY AND HEALTH MANDATORY SAFETY STANDARDS-UNDERGROUND COAL MINES Miscellaneous § 75.1729 Welding operations. Welding...

  9. Friction welding thermal and metallurgical characteristics

    CERN Document Server

    Yilbas, Bekir Sami


    This book provides insight into the thermal analysis of friction welding incorporating welding parameters such as external, duration, breaking load, and material properties. The morphological and metallurgical changes associated with the resulting weld sites are analysed using characterization methods such as electron scanning microscope, energy dispersive spectroscopy, X-ray Diffraction, and Nuclear reaction analysis.

  10. Welding Using Chilled-Inert-Gas Purging (United States)

    Mcgee, William F.; Rybicki, Daniel J.


    Report describes study of fusion welding using chilled inert gas. Marked improvement shown in welding of aluminum using chilled helium gas. Chilling inert gas produces two additional benefits: 1) creation of ultradense inert atmosphere around welds; 2) chilled gas cools metal more quickly down to temperature at which metals not reactive.

  11. 49 CFR 179.11 - Welding certification. (United States)


    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding certification. 179.11 Section 179.11 Transportation Other Regulations Relating to Transportation PIPELINE AND HAZARDOUS MATERIALS SAFETY... Design Requirements § 179.11 Welding certification. (a) Welding procedures, welders and fabricators shall...

  12. 46 CFR 154.665 - Welding procedures. (United States)


    ... 46 Shipping 5 2010-10-01 2010-10-01 false Welding procedures. 154.665 Section 154.665 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) CERTAIN BULK DANGEROUS CARGOES SAFETY STANDARDS... Construction § 154.665 Welding procedures. Welding procedure tests for cargo tanks for a design temperature...

  13. Low Speed Control for Automatic Welding (United States)

    Iceland, W. E.


    Amplifier module allows rotating positioner of automatic welding machine to operate at speeds below normal range. Low speeds are precisely regulated by a servomechanism as are normal-range speeds. Addition of module to standard welding machine makes it unnecessary to purchase new equipment for low-speed welding.

  14. 49 CFR 195.214 - Welding procedures. (United States)


    ... accordance with welding procedures qualified under Section 5 of API 1104 or Section IX of the ASME Boiler and Pressure Vessel Code (incorporated by reference, see § 195.3) . The quality of the test welds used to... 49 Transportation 3 2010-10-01 2010-10-01 false Welding procedures. 195.214 Section 195.214...

  15. Viewing electron-beam welds in progress (United States)

    Armenoff, C. T.


    With aid of optical filter, operator of electron-beam welding machine can view TV image of joint that is being welded and can make corrections as necessary. Operator can see when weld bead gets out of alinement, for example, and compensate for deflection of electron beam caused by changes in magnetic field.

  16. [Dental welding titanium and its clinical usage]. (United States)

    Li, H; Xiao, M; Zhao, Y


    Due to its excellent biocompatibility, desirable chemical and mechanical properties, Titanium has been used for implant denture, RPD and FPD, where welding techniques were indispensable. This paper introduces 5 useful modern ways to weld Titanium and their clinical usage. They are: laser, plasma welding, TIG, infraned brazing and Hruska electrowelding.

  17. Technology of welding aluminum alloys-III (United States)

    Harrison, J. R.; Kor, L. J.; Oleksiak, C. E.


    Control of porosity in weld beads was major objective in development of aluminum welding program. Porosity, most difficult defect to control, is caused by hydrogen gas unable to escape during solidification. Hard tooling allows hotter bead than free-fall tooling so hydrogen bubbles can boil out instead of forming pores. Welding position, moisture, and cleanliness are other important factors in control of porosity.

  18. Fiber laser welding of austenitic steel and commercially pure copper butt joint (United States)

    Kuryntsev, S. V.; Morushkin, A. E.; Gilmutdinov, A. Kh.


    The fiber laser welding of austenitic stainless steel and commercially pure copper in butt joint configuration without filler or intermediate material is presented. In order to melt stainless steel directly and melt copper via heat conduction a defocused laser beam was used with an offset to stainless steel. During mechanical tests the weld seam was more durable than heat affected zone of copper so samples without defects could be obtained. Three process variants of offset of the laser beam were applied. The following tests were conducted: tensile test of weldment, intermediate layer microhardness, optical metallography, study of the chemical composition of the intermediate layer, fractography. Measurements of electrical resistivity coefficients of stainless steel, copper and copper-stainless steel weldment were made, which can be interpreted or recalculated as the thermal conductivity coefficient. It shows that electrical resistivity coefficient of cooper-stainless steel weldment higher than that of stainless steel. The width of intermediate layer between stainless steel and commercially pure copper was 41-53 μm, microhardness was 128-170 HV0.01.

  19. Laser weld process monitoring and control using chromatic filtering of thermal radiation from a weld pool

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Cheol Jung; Kim, Min Suk; Baik, Sung Hoon; Chung, Chin Man


    The application of high power Nd: YAG lasers for precision welding in industry has been growing quite fast these days in diverse areas such as the automobile, the electronics and the aerospace industries. These diverse applications also require the new developments for the precise control and the reliable process monitoring. Due to the hostile environment in laser welding, a remote monitoring is required. The present development relates in general to weld process monitoring techniques, and more particularly to improved methods and apparatus for real-time monitoring of thermal radiation of a weld pool to monitor a size variation and a focus shift of the weld pool for weld process control, utilizing the chromatic aberration of focusing lens or lenses. The monitoring technique of the size variation and the focus shift of a weld pool is developed by using the chromatic filtering of the thermal radiation from a weld pool. The monitoring of weld pool size variation can also be used to monitor the weld depth in a laser welding. Furthermore, the monitoring of the size variation of a weld pool is independent of the focus shift of a weld pool and the monitoring of the focus shift of a weld pool is independent of the size variation of a weld pool.

  20. Contamination and solid state welds.

    Energy Technology Data Exchange (ETDEWEB)

    Mills, Bernice E.


    Since sensitivity to contamination is one of the verities of solid state joining, there is a need for assessing contamination of the part(s) to be joined, preferably nondestructively while it can be remedied. As the surfaces that are joined in pinch welds are inaccessible and thus provide a greater challenge, most of the discussion is of the search for the origin and effect of contamination on pinch welding and ways to detect and mitigate it. An example of contamination and the investigation and remediation of such a system is presented. Suggestions are made for techniques for nondestructive evaluation of contamination of surfaces for other solid state welds as well as for pinch welds. Surfaces that have good visual access are amenable to inspection by diffuse reflection infrared Fourier transform (DRIFT) spectroscopy. Although other techniques are useful for specific classes of contaminants (such as hydrocarbons), DRIFT can be used most classes of contaminants. Surfaces such as the interior of open tubes or stems that are to be pinch welded can be inspected using infrared reflection spectroscopy. It must be demonstrated whether or not this tool can detect graphite based contamination, which has been seen in stems. For tubes with one closed end, the technique that should be investigated is emission infrared spectroscopy.

  1. Laser welding of selected aerospace alloys (United States)

    Ebadan, Gracie E.

    The study was aimed at developing an understanding of the microstructural effects of the laser welding process on the alloys, and assessing the structural integrity of the resultant welds. The effect of laser processing parameters such as laser power, laser beam traverse speed, lens focal length, and the manipulation of these parameters on the welding efficiency and weld area integrity was also investigated. Other tasks within the project included a study on the possibility of using an anodic film to enhance the laser weld ability of Al 6061. Finally, attempts were made to identify phases observed in the weld area of the composite materials. Nimonics C263 and PE11 exhibited laser welds free of cracks and porosity. The difference in composition between the two alloys did not result in any significant dissimilarities in their response to the laser welding process. The welds in both alloys exhibited a fine columnar dendritic microstructure, and while carbides were observed in the interdendritic regions of the welds, electron optical analysis did not reveal any gamma' precipitates in this region. It was concluded that for the welding of thin gage materials above a threshold laser power the resultant welding efficiency shows a greater dependence on laser beam mode, and laser spot size, than on laser power, and beam traverse speed. Aluminum 6061 was not easily welded with a laser in its as received form, and the welds showed some degree of porosity. Anodizing was found to improve the welding efficiency in this material. While the presence of an anodic film on the metal surface increased the welding efficiency of the alloy, no relationship was found between the thickness of the anodic film and welding efficiency in the range of film thicknesses investigated. Weld regions were observed to be cellular dendritic in structure, with narrow heat affected zones. No precipitates or low melting point phases could be identified in the weld region. Melt zones were successfully

  2. Data preparation for digital modelling of the coal seams in the South Moravian Lignite Coalfield (Czech part of the Vienna Basin

    Directory of Open Access Journals (Sweden)

    Josef Honěk


    Full Text Available In the contribution data preparation for digital modelling and assessing the Kyjov Seam (Pannonian, zone B of the Vienna Basinstratigraphy and the Dubňany Seam (Pannonian, zone F is presented. The seams occur partly as unit seam and partly as seam splitin up to four benches. Almost 3000 holes were drilled in the area in the last 50 years. Data about lithological logs, laboratory resultsand other measurements were gathered, uniformed, and stored in digital database. Input data for modelling, which were the thicknessand average values of analytical parameters in set thickness in each data point (drill hole, were derived from the primary data storedin database by designed software. The thickness was defined in five ways in each drill hole. Firstly as the geological thickness to modelnatural geometry of the seam and secondly as deposit thickness to model only part of the seam with required quality. Deposit thicknesswas defined in four variants according to limit parameter of maximal average ash content value of 50, 40, 35, and 30 % in the seamin borehole.

  3. Prediction of the Vickers Microhardness and Ultimate Tensile Strength of AA5754 H111 Friction Stir Welding Butt Joints Using Artificial Neural Network. (United States)

    De Filippis, Luigi Alberto Ciro; Serio, Livia Maria; Facchini, Francesco; Mummolo, Giovanni; Ludovico, Antonio Domenico


    A simulation model was developed for the monitoring, controlling and optimization of the Friction Stir Welding (FSW) process. This approach, using the FSW technique, allows identifying the correlation between the process parameters (input variable) and the mechanical properties (output responses) of the welded AA5754 H111 aluminum plates. The optimization of technological parameters is a basic requirement for increasing the seam quality, since it promotes a stable and defect-free process. Both the tool rotation and the travel speed, the position of the samples extracted from the weld bead and the thermal data, detected with thermographic techniques for on-line control of the joints, were varied to build the experimental plans. The quality of joints was evaluated through destructive and non-destructive tests (visual tests, macro graphic analysis, tensile tests, indentation Vickers hardness tests and t thermographic controls). The simulation model was based on the adoption of the Artificial Neural Networks (ANNs) characterized by back-propagation learning algorithm with different types of architecture, which were able to predict with good reliability the FSW process parameters for the welding of the AA5754 H111 aluminum plates in Butt-Joint configuration.

  4. Prediction of the Vickers Microhardness and Ultimate Tensile Strength of AA5754 H111 Friction Stir Welding Butt Joints Using Artificial Neural Network

    Directory of Open Access Journals (Sweden)

    Luigi Alberto Ciro De Filippis


    Full Text Available A simulation model was developed for the monitoring, controlling and optimization of the Friction Stir Welding (FSW process. This approach, using the FSW technique, allows identifying the correlation between the process parameters (input variable and the mechanical properties (output responses of the welded AA5754 H111 aluminum plates. The optimization of technological parameters is a basic requirement for increasing the seam quality, since it promotes a stable and defect-free process. Both the tool rotation and the travel speed, the position of the samples extracted from the weld bead and the thermal data, detected with thermographic techniques for on-line control of the joints, were varied to build the experimental plans. The quality of joints was evaluated through destructive and non-destructive tests (visual tests, macro graphic analysis, tensile tests, indentation Vickers hardness tests and t thermographic controls. The simulation model was based on the adoption of the Artificial Neural Networks (ANNs characterized by back-propagation learning algorithm with different types of architecture, which were able to predict with good reliability the FSW process parameters for the welding of the AA5754 H111 aluminum plates in Butt-Joint configuration.

  5. Prediction of the Vickers Microhardness and Ultimate Tensile Strength of AA5754 H111 Friction Stir Welding Butt Joints Using Artificial Neural Network (United States)

    De Filippis, Luigi Alberto Ciro; Serio, Livia Maria; Facchini, Francesco; Mummolo, Giovanni; Ludovico, Antonio Domenico


    A simulation model was developed for the monitoring, controlling and optimization of the Friction Stir Welding (FSW) process. This approach, using the FSW technique, allows identifying the correlation between the process parameters (input variable) and the mechanical properties (output responses) of the welded AA5754 H111 aluminum plates. The optimization of technological parameters is a basic requirement for increasing the seam quality, since it promotes a stable and defect-free process. Both the tool rotation and the travel speed, the position of the samples extracted from the weld bead and the thermal data, detected with thermographic techniques for on-line control of the joints, were varied to build the experimental plans. The quality of joints was evaluated through destructive and non-destructive tests (visual tests, macro graphic analysis, tensile tests, indentation Vickers hardness tests and t thermographic controls). The simulation model was based on the adoption of the Artificial Neural Networks (ANNs) characterized by back-propagation learning algorithm with different types of architecture, which were able to predict with good reliability the FSW process parameters for the welding of the AA5754 H111 aluminum plates in Butt-Joint configuration. PMID:28774035

  6. Analysis and Comparison of Aluminum Alloy Welded Joints Between Metal Inert Gas Welding and Tungsten Inert Gas Welding (United States)

    Zhao, Lei; Guan, Yingchun; Wang, Qiang; Cong, Baoqiang; Qi, Bojin


    Surface contamination usually occurs during welding processing and it affects the welds quality largely. However, the formation of such contaminants has seldom been studied. Effort was made to study the contaminants caused by metal inert gas (MIG) welding and tungsten inert gas (TIG) welding processes of aluminum alloy, respectively. SEM, FTIR and XPS analysis was carried out to investigate the microstructure as well as surface chemistry. These contaminants were found to be mainly consisting of Al2O3, MgO, carbide and chromium complexes. The difference of contaminants between MIG and TIG welds was further examined. In addition, method to minimize these contaminants was proposed.

  7. Electron Beam Welding to Join Gamma Titanium Aluminide Articles (United States)

    Kelly, Thomas Joseph (Inventor)


    A method is provided for welding two gamma titanium aluminide articles together. The method includes preheating the two articles to a welding temperature of from about 1700 F to about 2100 F, thereafter electron beam welding the two articles together at the welding temperature and in a welding vacuum to form a welded structure, and thereafter annealing the welded structure at an annealing temperature of from about 1800 F to about 2200 F, to form a joined structure.

  8. Materials and welding engineering in advanced coal utilization plants

    Energy Technology Data Exchange (ETDEWEB)

    Schuhmacher, D.; Schulze-Frielinghaus, W.; Puetz, J.; Eichhorn, F.; Gaever, E. van


    The authors present the findings of studies on welding methods for high-temperature alloys used in advanced coal gasification plants. They discuss weld preparation, automatic TIG welding, MIG welding (also with pulsed arc) and plasma arc welding. The mechanical properties of welded joints before and after age hardening are investigated, and the results of fatigue and corrosion tests are presented. The welding methods are compared with a view to their suitability for high-temperature materials.

  9. Aerosol characterization and pulmonary responses in rats after short-term inhalation of fumes generated during resistance spot welding of galvanized steel

    Directory of Open Access Journals (Sweden)

    James M. Antonini

    Full Text Available Resistance spot welding is a common process to join metals in the automotive industry. Adhesives are often used as sealers to seams of metals that are joined. Anti-spatter compounds sometimes are sprayed onto metals to be welded to improve the weldability. Spot welding produces complex aerosols composed of metal and volatile compounds (VOCs which can cause lung disease in workers. Male Sprague-Dawley rats (n = 12/treatment group were exposed by inhalation to 25 mg/m3 of aerosol for 4 h/day × 8 days during spot welding of galvanized zinc (Zn-coated steel in the presence or absence of a glue or anti-spatter spray. Controls were exposed to filtered air. Particle size distribution and chemical composition of the generated aerosol were determined. At 1 and 7 days after exposure, bronchoalveolar lavage (BAL was performed to assess lung toxicity. The generated particles mostly were in the submicron size range with a significant number of nanometer-sized particles formed. The primary metals present in the fumes were Fe (72.5% and Zn (26.3%. The addition of the anti-spatter spray and glue did affect particle size distribution when spot welding galvanized steel, whereas they had no effect on metal composition. Multiple VOCs (e.g., methyl methacrylate, acetaldehyde, ethanol, acetone, benzene, xylene were identified when spot welding using either the glue or the anti-spatter spray that were not present when welding alone. Markers of lung injury (BAL lactate dehydrogenase and inflammation (total BAL cells/neutrophils and cytokines/chemokines were significantly elevated compared to controls 1 day after exposure to the spot welding fumes. The elevated pulmonary response was transient as lung toxicity mostly returned to control values by 7 days. The VOCs or the concentrations that they were generated during the animal exposures had no measurable effect on the pulmonary responses. Inhalation of galvanized spot welding fumes caused acute lung toxicity

  10. Advanced Welding Tool (United States)


    Accutron Tool & Instrument Co.'s welder was originally developed as a tool specifically for joining parts made of plastic or composite materials in any atmosphere to include the airless environment of space. Developers decided on induction or magnetic heating to avoid causing deformation and it also can be used with almost any type of thermoplastic material. Induction coil transfers magnetic flux through the plastic to a metal screen that is sandwiched between the sheets of plastic to be joined. When welder is energized, alternating current produces inductive heating on the screen causing the adjacent plastic surfaces to melt and flow into the mesh, creating a bond on the total surface area. Dave Brown, owner of Great Falls Canoe and Kayak Repair, Vienna, VA, uses a special repair technique based on operation of the Induction Toroid Welder to fix canoes. Whitewater canoeing poses the problem of frequent gashes that are difficult to repair. The main reason is that many canoes are made of plastics. The commercial Induction model is a self-contained, portable welding gun with a switch on the handle to regulate the temperature of the plastic melting screen. Welder has a broad range of applications in the automobile, appliance, aerospace and construction industries.

  11. Effect of weld spacing on microstructure and mechanical properties of CLAM electron beam welding joints

    Energy Technology Data Exchange (ETDEWEB)

    Zhai, Yutao; Huang, Bo, E-mail:; Zhang, Junyu; Zhang, Baoren; Liu, Shaojun; Huang, Qunying


    Highlights: • The welded joints of CLAM steel with different weld spacings have been fabricated with electron beam welding, and a simplified model of CLAM sheet was proposed. • The microstructure and mechanical properties such as microhardness, impact and tensile were investigated at different welding spacing for both conditions of as-welded and post weld heat treatment (PWHT). • The effect of the welding thermal cycle was significantly when the weld spacings were smaller than 4 mm. • When the weld spacing was small enough, the original microstructures would be fragmented with the high heat input. - Abstract: China low activation martensitic (CLAM) steel has been chosen as the primary structural material in the designs of dual function lithium-lead (DFLL) blanket for fusion reactors, China helium cooled ceramic breeder (HCCB) test blanket module (TBM) for ITER and China fusion engineering test reactor (CFETR) blanket. The cooling components of the blankets are designed with high density cooling channels (HDCCs) to remove the high nuclear thermal effectively. Hence, the welding spacing among the channels are small. In this paper, the welded joints of CLAM steel with different weld spacings have been fabricated with electron beam welding (EBW). The weld spacing was designed to be 2 mm, 3 mm, 4 mm, 6 mm and 8 mm. The microstructure and mechanical properties such as microhardness, impact and tensile were investigated at different welding spacing for both conditions of as-welded and post weld heat treatment (PWHT). The PWHT is tempering at 740 °C for 120 min. The results showed that the grain size in the heat affected zone (HAZ) increased with the increasing weld spacing, and the joint with small weld spacing had a better performance after PWHT. This work would give useful guidance to improve the preparation of the cooling components of blanket.

  12. Study of Mechanical Properties and Characterization of Pipe Steel welded by Hybrid (Friction Stir Weld + Root Arc Weld) Approach

    Energy Technology Data Exchange (ETDEWEB)

    Lim, Yong Chae [ORNL; Sanderson, Samuel [MegaStir Technologies LLC; Mahoney, Murray [Consultant; Wasson, Andrew J [ExxonMobil, Upstream Research Company (URC); Fairchild, Doug P [ExxonMobil, Upstream Research Company (URC); Wang, Yanli [ORNL; Feng, Zhili [ORNL


    Friction stir welding (FSW) has recently attracted attention as an alternative construction process for gas/oil transportation applications due to advantages compared to fusion welding techniques. A significant advantage is the ability of FSW to weld the entire or nearly the entire wall thickness in a single pass, while fusion welding requires multiple passes. However, when FSW is applied to a pipe or tube geometry, an internal back support anvil is required to resist the plunging forces exerted during FSW. Unfortunately, it may not be convenient or economical to use internal backing support due to limited access for some applications. To overcome this issue, ExxonMobil recently developed a new concept, combining root arc welding and FSW. That is, a root arc weld is made prior to FSW that supports the normal loads associated with FSW. In the present work, mechanical properties of a FSW + root arc welded pipe steel are reported including microstructure and microhardness.

  13. Modeling of transverse welds formation during liquid–solid extrusion directly following vacuum infiltration of magnesium matrix composite

    Directory of Open Access Journals (Sweden)

    Jian Liu


    Full Text Available Liquid–solid extrusion directly following vacuum infiltration (LSEVI is an infiltration–extrusion integrated forming technique, and transverse weld between upper residual magnesium alloy and magnesium matrix composites is a common internal defect, which can severely reduce the yield of composite products. To improve current understanding on the mechanism of transverse welding phenomenon, a thermo-mechanical numerical model of LSEVI for magnesium matrix composites was developed. The formation of transverse weld during extrusion was visualized using finite element simulation method, and the formation mechanism was discussed from the aspect of velocity field using a point tracking technique. The simulation results were verified by the experimental results in term of weld shape.

  14. Metal vaporization from weld pools (United States)

    Block-Bolten, A.; Eagar, T. W.


    Experimental studies of alloy vaporization from aluminum and stainless steel weld pools have been made in order to test a vaporization model based on thermodynamic data and the kinetic theory of gases. It is shown that the model can correctly predict the dominant metal vapors that form but that the absolute rate of vaporization is not known due to insufficient knowledge of the surface temperature distribution and subsequent condensation of the vapor in the cooler regions of the metal. Values of the net evaporation rates for different alloys have been measured and are found to vary by two orders of magnitude. Estimated maximum weld pool temperatures based upon the model are in good agreement with previous experimental measurements of electron beam welds.



    Dhananjay Kumar*, Dharamvir mangal


    The effect of welding process on the distortion with 304L stainless steel 12thk weld joints made by TIG (tungsten inert gas) and SMAW (Shielded metal arc welding) welding process involving different type joint configuration have been studied. The joint configurations employed were double V-groove edge preparation for double side SMAW welding and square – butt preparation for double side TIG welding. All weld joints passed by radiographic. Distortion measurements were carried out using height ...

  16. Laser Beam Submerged Arc Hybrid Welding (United States)

    Reisgen, Uwe; Olschok, Simon; Jakobs, Stefan; Schleser, Markus; Mokrov, Oleg; Rossiter, Eduardo

    The laser beam-submerged arc hybrid welding method originates from the knowledge that, with increasing penetration depth, the laser beam process has a tendency to pore formation in the lower weld regions. The coupling with the energy-efficient submerged-arc process improves degassing and reduces the tendency to pore formation. The high deposition rate of the SA process in combination with the laser beam process offers, providing the appropriate choice of weld preparation, the possibility of welding plates with a thickness larger than 20° mm in a single pass, and also of welding thicker plates with the double-sided single pass technique.

  17. Peculiarities and future development of space welding (United States)

    Shulym, V. F.; Lapchinskii, V. F.; Nikitskii, V. P.; Demidov, D. L.; Neznamova, L. O.

    The paper deals with the peculiar features of space as a medium in which welding operations are performed. Studies of different methods of welding carried out both in the plane-laboratory and in space are briefly described, and the comparative characteristics of the most promising methods of welding for space conditions are given. The selection of electron beam as a basic method for space is supported. The paper considers the main welding processes performed in space with the help of an electron beam, such as heating, brazing, welding, cutting and coating.

  18. Grain refinement control in TIG arc welding (United States)

    Iceland, W. F.; Whiffen, E. L. (Inventor)


    A method for controlling grain size and weld puddle agitation in a tungsten electrode inert gas welding system to produce fine, even grain size and distribution is disclosed. In the method the frequency of dc welding voltage pulses supplied to the welding electrode is varied over a preselected frequency range and the arc gas voltage is monitored. At some frequency in the preselected range the arc gas voltage will pass through a maximum. By maintaining the operating frequency of the system at this value, maximum weld puddle agitation and fine grain structure are produced.

  19. Creep-fatigue evaluation method for weld joint of Mod.9Cr-1Mo steel Part II: Plate bending test and proposal of a simplified evaluation method

    Energy Technology Data Exchange (ETDEWEB)

    Ando, Masanori, E-mail:; Takaya, Shigeru, E-mail:


    Highlights: • Creep-fatigue evaluation method for weld joint of Mod.9Cr-1Mo steel is proposed. • A simplified evaluation method is also proposed for the codification. • Both proposed evaluation method was validated by the plate bending test. • For codification, the local stress and strain behavior was analyzed. - Abstract: In the present study, to develop an evaluation procedure and design rules for Mod.9Cr-1Mo steel weld joints, a method for evaluating the creep-fatigue life of Mod.9Cr-1Mo steel weld joints was proposed based on finite element analysis (FEA) and a series of cyclic plate bending tests of longitudinal and horizontal seamed plates. The strain concentration and redistribution behaviors were evaluated and the failure cycles were estimated using FEA by considering the test conditions and metallurgical discontinuities in the weld joints. Inelastic FEA models consisting of the base metal, heat-affected zone and weld metal were employed to estimate the elastic follow-up behavior caused by the metallurgical discontinuities. The elastic follow-up factors determined by comparing the elastic and inelastic FEA results were determined to be less than 1.5. Based on the estimated elastic follow-up factors obtained via inelastic FEA, a simplified technique using elastic FEA was proposed for evaluating the creep-fatigue life in Mod.9Cr-1Mo steel weld joints. The creep-fatigue life obtained using the plate bending test was compared to those estimated from the results of inelastic FEA and by a simplified evaluation method.

  20. Advantages of new micro-jet welding technology on weld microstructure control

    Directory of Open Access Journals (Sweden)

    Jan PIWNIK


    Full Text Available An innovative apparatus to welding process with micro-jet cooling of the weld made it possible to carry out technological tests, which have proved theoretical considerations about this problem. This project gives real opportunities for professional development in the field of welding with controlling the parameters of weld structure. These tests have proved that the new micro-jet technology has the potential for growth. It may be great achievement of welding technology in order to increase weld metal strength. The new technology with micro-jet cooling may have many practical applications in many fields, for example such as in the transport industry or to repair damaged metal elements. The advantages of the new device over the traditional system are the ability to control the structure of the weld, the weld mechanical performance increases and improve the quality of welded joints.

  1. Experimental Study of the Redistribution of Welding Distortion According to the Partial Removal of Welded Structure

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Yong Rae; Wang, Chao; Kim, Jae Woong [Yeungnam University, Kyungsan (Korea, Republic of)


    During the welding process, welding distortion is caused by the non-uniformity of the temperature distribution in the weldment. Welding distortion is redistributed because the residual stress and rigidity change according to the removal of the welded structure. In shipbuilding in particular, this phenomenon may be observed during the cutting process of lugs that are attached to blocks for transfer. The redistribution of welding distortion also causes problems, such as damage to the cutting tool. The aim of this study is to experimentally analyze the redistribution of welding distortion because of the partial removal of the welded structure. In the experiments conducted in this study, fillet welding and cutting were performed, and longitudinal bending and angular distortion in the welded structures were then investigated and analyzed.


    Directory of Open Access Journals (Sweden)

    Nachimani Charde


    Full Text Available The resistance spot welding process is accomplished by forcing huge amounts of current flow from the upper electrode tip through the base metals to the lower electrode tip, or vice versa or in both directions. A weld joint is established between the metal sheets through fusion, resulting in a strong bond between the sheets without occupying additional space. The growth of the weld nugget (bond between sheets is therefore determined from the welding current density; sufficient time for current delivery; reasonable electrode pressing force; and the area provided for current delivery (electrode tip. The welding current and weld time control the root penetration, while the electrode pressing force and electrode tips successfully accomplish the connection during the welding process. Although the welding current and weld time cause the heat generation at the areas concerned (electrode tip area, the electrode tips’ diameter and electrode pressing forces also directly influence the welding process. In this research truncated-electrode deformation and mushrooming effects are observed, which result in the welded areas being inconsistent due to the expulsion. The copper to chromium ratio is varied from the tip to the end of the electrode whilst the welding process is repeated. The welding heat affects the electrode and the electrode itself influences the shape of the weld geometry.

  3. Experimental investigation on the weld pool formation process in plasma keyhole arc welding (United States)

    Van Anh, Nguyen; Tashiro, Shinichi; Van Hanh, Bui; Tanaka, Manabu


    This paper seeks to clarify the weld pool formation process in plasma keyhole arc welding (PKAW). We adopted, for the first time, the measurement of the 3D convection inside the weld pool in PKAW by stereo synchronous imaging of tungsten tracer particles using two sets of x-ray transmission systems. The 2D convection on the weld pool surface was also measured using zirconia tracer particles. Through these measurements, the convection in a wide range of weld pools from the vicinity of the keyhole to the rear region was successfully visualized. In order to discuss the heat transport process in a weld pool, the 2D temperature distribution on the weld pool surface was also measured by two-color pyrometry. The results of the comprehensive experimental measurement indicate that the shear force due to plasma flow is found to be the dominant driving force in the weld pool formation process in PKAW. Thus, heat transport in a weld pool is considered to be governed by two large convective patterns near the keyhole: (1) eddy pairs on the surface (perpendicular to the torch axis), and (2) eddy pairs on the bulk of the weld pool (on the plane of the torch). They are formed with an equal velocity of approximately 0.35 m s‑1 and are mainly driven by shear force. Furthermore, the flow velocity of the weld pool convection becomes considerably higher than that of other welding processes, such as TIG welding and GMA welding, due to larger plasma flow velocity.

  4. Residual stress characterization of welds and post-weld processes using x-ray diffraction techniques (United States)

    Brauss, Michael E.; Pineault, James A.; Eckersley, John S.


    This paper illustrates the importance of residual stress characterization in welds and post weld processes. The failure to characterize residual stresses created during welding and/or post weld processes can lead to unexpected occurrences of stress corrosion cracking, distortion, fatigue cracking as well as instances of over design or over processing. The development of automated residual stress mapping and the availability of portable and fast equipment have now made the characterization of residual stresses using x-ray diffraction practical for process control and optimization. The paper presents examples where x-ray diffraction residual stress characterization techniques were applied on various kinds of welds including arc welds, TIG welds, resistance welds, laser welds and electron beam welds. The nondestructive nature of the x-ray diffraction technique has made the residual stress characterization of welds a useful tool for process optimization and failure analysis, particularly since components can be measured before and after welding and post welding processes. Some examples presented show the residual stresses before and after the application of post weld processes such as shot peening, grinding and heat treatment.

  5. Weld-brazing of titanium (United States)

    Bales, T. T.; Royster, D. M.; Arnold, W. E., Jr.


    A joining process, designated weld-brazing, which combines resistance spotwelding and brazing has been developed at the NASA Langley Research Center. Resistance spot-welding is employed to position and align the parts and to establish a suitable faying surface gap for brazing; it contributes to the integrity of the joint. Brazing enhances the properties of the joint and reduces the stress concentrations normally associated with spotwelds. Ti-6Al-4V titanium alloy joints have been fabricated using 3003 aluminum braze both in a vacuum furnace and in a retort containing an inert gas environment.

  6. Shimmed electron beam welding process (United States)

    Feng, Ganjiang; Nowak, Daniel Anthony; Murphy, John Thomas


    A modified electron beam welding process effects welding of joints between superalloy materials by inserting a weldable shim in the joint and heating the superalloy materials with an electron beam. The process insures a full penetration of joints with a consistent percentage of filler material and thereby improves fatigue life of the joint by three to four times as compared with the prior art. The process also allows variable shim thickness and joint fit-up gaps to provide increased flexibility for manufacturing when joining complex airfoil structures and the like.

  7. Laser welding of micro plastic parts (United States)

    Haberstroh, E.; Hoffmann, W.-M.


    Most welding processes for plastics do not meet the demands of micro technology and thus cannot be applied in this innovative industrial sector. One of the few techniques which are applicable in this sector is the laser transmission welding, which has distinctive advantages like low mechanical and thermal load of the joining parts. This makes the laser particularly suitable for the welding of micro plastics parts. Thereby, contour welding is a process variant of laser transmission welding enabling the welding of complex and even three-dimensional weld contours. But so far it has not yet been applied for welding plastics parts of micro scale in the industrial practice. Recent research at the Institute of Plastics Processing (IKV) at the RWTH Aachen University shows the feasibility of this process to weld small and complex micro parts. Good mechanical properties can be achieved. However, it is necessary to apply measures to reduce the formation of flash. Moreover, it can be shown that there is a strong influence of some material parameters on the laser welding process so that some plastics are more suitable than others for the contour welding in micro technology.

  8. TIG welding power supply with improved efficiency

    Directory of Open Access Journals (Sweden)

    Сергій Володимирович Гулаков


    Full Text Available In the article, the influence of the DC component of the welding current during TIG (Tungsten Inert Gas welding is discussed. Known methods of DC current cancellation are reviewed, such as capacitor bank or diode/thyristor network insertion in the secondary circuit of the welding transformer. A new method of controlling the magnitude and shape of the TIG welding current is proposed. The idea is to insert a controlled voltage source in the secondary circuit of the welding transformer. This controlled voltage source is realized using a full-bridge voltage source inverter (VSI. VSI control system design issues are discussed. VSI is controlled by a three-level hysteretic current controller, while current reference is generated using lookup table driven by PLL (Phase Locked Loop locked to the mains frequency. Simulation results are shown. The proposed topology of TIG power supply allows to provide magnitude and shape control of the welding current, with the limitation that its DC component must be zero. Thus, some capabilities of professional AC-TIG welders are obtained using substantially lower cost components: VSI built using high-current low voltage MOSFETs with control system based on 32-bit ARM microcontroller. The use of proposed TIG welding power supply will eliminate the DC component of the welding current, improve welding transformer’s power factor and improve welding technology by increasing the welding arc stability

  9. Tracking Information

    NARCIS (Netherlands)

    van Benthem, J.; Bimbó, K.


    Depending on a relevant task at hand, information can be represented at different levels, less or more detailed, each supporting its own appropriate logical languages. We discuss a few of these levels and their connections, and investigate when and how information growth at one level can be tracked

  10. Experimental analysis of cut welding in aluminium

    DEFF Research Database (Denmark)

    Dorph, Pernille; De Chiffre, Leonardo; Bay, Niels


    Cut welding is a newly developed cold pressure welding process. In the present work, an experimental investigation was carried out analyzing the mechanisms involved in cut welding of a block to a strip. Experiments were carried out in technically pure aluminium. The investigation has involved...... tensile testing and metallographic investigations of the welds. The results show that this variant of cut welding is a very reproducible process giving a weld strength equal to 30-40% the strength of the parent material. The experiments have shown that the reason for this relatively low strength...... is an uneven pressure distribution along the weld due to a wave formed during sliding. Attempts to alter the material flow during sliding are presented....

  11. Welding of gamma titanium aluminide alloys (United States)

    Smashey, Russell W. (Inventor); Kelly, Thomas J. (Inventor); Snyder, John H. (Inventor); Sheranko, Ronald L. (Inventor)


    An article made of a gamma titanium aluminide alloy is welded, as for example in the weld repair of surface cracks, by removing foreign matter from the area to be welded, first stress relieving the article, cooling the entire article to a welding temperature of from about F. to about F., welding a preselected region in an inert atmosphere at the welding temperature, and second stress relieving the article. Welding is preferably accomplished by striking an arc in the preselected region so as to locally melt the alloy in the preselected region, providing a filler metal having the same composition as the gamma titanium aluminide alloy of the article, and feeding the filler metal into the arc so that the filler metal is melted and fused with the article to form a weldment upon solidification.

  12. Numerical Simulation of Duplex Steel Multipass Welding

    Directory of Open Access Journals (Sweden)

    Giętka T.


    Full Text Available Analyses based on FEM calculations have significantly changed the possibilities of determining welding strains and stresses at early stages of product design and welding technology development. Such an approach to design enables obtaining significant savings in production preparation and post-weld deformation corrections and is also important for utility properties of welded joints obtained. As a result, it is possible to make changes to a simulated process before introducing them into real production as well as to test various variants of a given solution. Numerical simulations require the combination of problems of thermal, mechanical and metallurgical analysis. The study presented involved the SYSWELD software-based analysis of GMA welded multipass butt joints made of duplex steel sheets. The analysis of the distribution of stresses and displacements were carried out for typical welding procedure as during real welding tests.

  13. Residual stress simulation of circumferential welded joints

    Directory of Open Access Journals (Sweden)

    Melicher R.


    Full Text Available Residual stresses are an important consideration in the component integrity and life assessment of welded structure. The welding process is very complex time dependent physical phenomenon with material nonlinearity. The welding is a thermal process with convection between fluid flow and welding body, between welding bodyand environment. Next type of boundary conditions is radiation and thermo-mechanical contact on the outer surface of gas pipe in the near of weld. The temperature variation so obtained is utilised to find the distribution of the stress field.In this paper, a brief review of weld simulation and residual stress modelling using the finite element method (FEM by commercial software ANSYS is presented. Thermo-elastic-plastic formulations using a von Mises yield criterion with nonlinear kinematics hardening has been employed. Residual axial and hoop stresses obtained from the analysis have been shown. The commercial FEM code ANSYS was used for coupled thermalmechanical analysis.

  14. Yield load solutions of heterogeneous welded joints

    Energy Technology Data Exchange (ETDEWEB)

    Kozak, D., E-mail: dkozak@sfsb.h [Mechanical Engineering Faculty in Slavonski Brod, Josip Juraj Strossmayer University of Osijek, Trg Ivane Brlic-Mazuranic 2, Hr-35000 Slavonski Brod (Croatia); Gubeljak, N. [Faculty of Mechanical Engineering, University of Maribor, Smetanova 17, SI-2000 Maribor (Slovenia); Konjatic, P.; Sertic, J. [Mechanical Engineering Faculty in Slavonski Brod, Josip Juraj Strossmayer University of Osijek, Trg Ivane Brlic-Mazuranic 2, Hr-35000 Slavonski Brod (Croatia)


    The aim of this paper is to establish yield load solutions when the materials inhomogeneity within the weld is present, which is usually the case in repair welding. The effect of yield strength mismatch of welded joints performed with different geometry on the yield load value has been investigated in the context of single edge notched fracture toughness specimen subjected to bending SE(B) using the finite element method. The crack was located in the center of the weld and the two most important geometrical parameters were identified as: crack length ratio a/W as well as slenderness of the welded joint, which were systematically varied. One practical and four additional combinations of filler materials, with the same portion of overmatched part and undermatched part of the weld, were analyzed, and plane strain FE solutions for the case when the crack is located in the overmatched half of the heterogeneous weld were obtained.

  15. Development of a telerobotic welding virtual environment for nuclear pipeline maintenance

    Energy Technology Data Exchange (ETDEWEB)

    Dong, N.; Li, H.C.; Gao, H.M.; Ni, J.; Wu, L. [Harbin Inst. of Technology (China). National Key Laboratory of Advanced Welding Production Technology


    Telerobotic welding is used to maintain nuclear pipelines in hazardous and narrow environments. This paper presented a virtual environment designed to both visualize and operate a telerobotic system. The system was designed to allow operators to handle the virtual robot at local sites using a keyboard or mouse as well as to control data transfer and the robot's motor. Sensor information transfer was directed from the robot to the virtual environment via photoelectricity encoder data, visual data, force data, laser disposed data and welding data. Sensor information was presented in the virtual environment. The virtual environment design included both modelling and calibration capabilities for designing static and dynamic objects. A kinematic analysis of the 9 degrees of freedom pipeline welding robot was presented. Pipeline calibration was conducted using a surface tracking strategy with a shared force control technique. Results of the study showed that the virtual environment increased the accuracy of the telerobotic system. 5 refs., 2 tabs., 8 figs.

  16. Mechanical Properties of Plug Welds after Micro-Jet Cooling

    Directory of Open Access Journals (Sweden)

    Hadryś D.


    Full Text Available New technology of micro-jet welding could be regarded as a new way to improve mechanical properties of plug welds. The main purpose of that paper was analyzing of mechanical properties of plug welds made by MIG welding method with micro-jet cooling. The main way for it was comparison of plug welds made by MIG welding method with micro-jet cooling and plug welds made by ordinary MIG welding method. It is interesting for steel because higher amount of acicular ferrite (AF in weld metal deposit (WMD is obtained in MIG welding method with micro-jet cooling in relation to ordinary MIG welding method. This article presents the influence of the cooling medium and the number of micro-jet streams on mechanical properties of the welded joint. Mechanical properties were described by force which is necessary to destroy weld joint.

  17. Mechanical Properties of Plug Welds after Micro-Jet Cooling


    Hadryś D.


    New technology of micro-jet welding could be regarded as a new way to improve mechanical properties of plug welds. The main purpose of that paper was analyzing of mechanical properties of plug welds made by MIG welding method with micro-jet cooling. The main way for it was comparison of plug welds made by MIG welding method with micro-jet cooling and plug welds made by ordinary MIG welding method. It is interesting for steel because higher amount of acicular ferrite (AF) in weld metal deposit...

  18. 49 CFR 192.235 - Preparation for welding. (United States)


    ... 49 Transportation 3 2010-10-01 2010-10-01 false Preparation for welding. 192.235 Section 192.235... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Welding of Steel in Pipelines § 192.235 Preparation for welding. Before beginning any welding, the welding surfaces must be clean and free of any material that...

  19. Advanced Control Methods for Optimization of Arc Welding

    DEFF Research Database (Denmark)

    Thomsen, J. S.

    Gas Metal Arc Welding (GMAW) is a proces used for joining pieces of metal. Probably, the GMAW process is the most successful and widely used welding method in the industry today. A key issue in welding is the quality of the welds produced. The quality of a weld is influenced by several factors in...

  20. Mathematical Model Of Variable-Polarity Plasma Arc Welding (United States)

    Hung, R. J.


    Mathematical model of variable-polarity plasma arc (VPPA) welding process developed for use in predicting characteristics of welds and thus serves as guide for selection of process parameters. Parameters include welding electric currents in, and durations of, straight and reverse polarities; rates of flow of plasma and shielding gases; and sizes and relative positions of welding electrode, welding orifice, and workpiece.