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Sample records for weld overlay material

  1. Solidification paths in modified Inconel 625 weld overlay material

    DEFF Research Database (Denmark)

    Chandrasekaran, Karthik; Tiedje, Niels Skat; Hald, John

    2009-01-01

    Inconel 625 is commonly used for overlay welding to protect the base metal against high temperature corrosion. The efficiency of corrosion protection depends on effective mixing of the overlay weld with the base metal and the subsequent segregation of alloy elements during solidification...

  2. Robotic weld overlay coatings for erosion control

    Science.gov (United States)

    The erosion of materials by the impact of solid particles has received increasing attention during the past twenty years. Recently, research has been initiated with the event of advanced coal conversion processes in which erosion plays an important role. The resulting damage, termed Solid Particle Erosion (SPE), is of concern primarily because of the significantly increased operating costs which result in material failures. Reduced power plant efficiency due to solid particle erosion of boiler tubes and waterfalls has led to various methods to combat SPE. One method is to apply coatings to the components subjected to erosive environments. Protective weld overlay coatings are particularly advantageous in terms of coating quality. The weld overlay coatings are essentially immune to spallation due to a strong metallurgical bond with the substrate material. By using powder mixtures, multiple alloys can be mixed in order to achieve the best performance in an erosive environment. However, a review of the literature revealed a lack of information on weld overlay coating performance in erosive environments which makes the selection of weld overlay alloys a difficult task. The objective of this project is to determine the effects of weld overlay coating composition and microstructure on erosion resistance. These results will lead to a better understanding of erosion mitigation in CFB's.

  3. Duplex 2209 Weld Overlay by ESSC Process

    Directory of Open Access Journals (Sweden)

    Er. Manoj Kumar

    2017-03-01

    Full Text Available In the modern world of industrialization the wear is eating metal assets worth millions of dollars per year. The wear is in the form of corrosion, erosion, abrasion etc. which occur in the process industries like oil & gas, refineries, cement plants, steel plants, shipping and offshore working structures. The equipments like pressure vessels, heat exchangers, hydro processing reactors which very often work at elevated temperatures face corrosion in the internal diameter. Duplex 2209 weld overlay on ferrous material is developed for high corrosion resistance properties and having high productivity by Electroslag strip cladding process due to its less dilution ~10% as compared to SMAW , GTAW or FCAW process. Because of Low Dilution ~10% undiluted chemistry can be achieved with single layer as compared to other weld overlay processes. The facility was developed inhouse to carry out weld overlay by ESSC and Testing

  4. Trends in Development of Weld Overlaying During The 21ST Century

    Directory of Open Access Journals (Sweden)

    Nikolov Mitko

    2014-08-01

    Full Text Available The present article discusses the trends in the development of welding and weld overlaying on the threshold of the new millennium and during it. It presents the trends in the production of welding materials for welding and weld overlaying in industrially developed and developing countries. The structure of welding methods is also shown, giving priority to its development until 2020.

  5. Hastelloy C-276Weld Overlay bySMAW Process

    National Research Council Canada - National Science Library

    Er. Rahul Sharma; Er. Manoj Kumar; Dr. Abhishek Kamboj

    2017-01-01

    ... diameter.Hastelloy C-276weld overlay on ferrous material is developed for outstanding resistance to wide variety of chemical process environments such as ferric and cupric chlorides, hot contaminated mineral...

  6. Weld overlay cladding with iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Goodwin, G.M. [Oak Ridge National Lab., TN (United States)

    1995-08-01

    The hot and cold cracking tendencies of some early iron aluminide alloy compositions have limited their use in applications where good weldability is required. Using hot crack testing techniques invented at ORNL, and experimental determinations of preheat and postweld heat treatment needed to avoid cold cracking, we have developed iron aluminide filler metal compositions which can be successfully used to weld overlay clad various substrate materials, including 9Cr-1Mo steel, 2-1/4Cr-1Mo steel, and 300-series austenitic stainless steels. Dilution must be carefully controlled to avoid crack-sensitive deposit compositions. The technique used to produce the current filler metal compositions is aspiration-casting, i.e. drawing the liquid from the melt into glass rods. Future development efforts will involve fabrication of composite wires of similar compositions to permit mechanized gas tungsten arc (GTA) and/or gas metal arc (GMA) welding.

  7. Materials development for waste-to-energy plants. New materials for overlay welding. Final report; Udvikling af materialer til affaldsforbraending - Nye materialer til overlagssvejsning. Slutrapport

    Energy Technology Data Exchange (ETDEWEB)

    Skat Tiedje, N.

    2010-07-01

    This part of the project was to develop a method for rapid benchmarking of new alloys for overlay welding and to apply the method in combination with thermodynamic modeling of microstructures in welded Ni-based alloys. Based on these analyses new, improved alloys were to be developed to be produced in the laboratory and tested using the benchmarking method. Accelerated electrochemical tests proved to be difficult, and the method that was chosen was unreliable. There were two reasons for this. 1: It was difficult to obtain stable experimental conditions in the measuring cell. 2: The sample geometry and various uncontrolled chemical reactions within the welding and in the salt melt surface. The problems of achieving stability turned out to be an Achilles' heel in this part of the project, and it was the cause of significant delays. Thermodynamic modeling gave a number of interesting results, including the coupling between the content of iron and carbon and in terms of how the various alloying elements segregate in the material. The method alone does not tell anything about the risk of corrosion. Here the coupling to the electrostatic experiments were missing which should give information about the phases of greatest importance for corrosion. Calculations of the chemical equilibrium between the alloying elements, oxygen, and chlorine show that all metals react with both chlorine and oxygen at 450 to 500 deg. C. Oxides are the most stable reaction products viz. that once they are formed, they do not participate in further chemical reactions. (LN)

  8. Development of Temper Bead Welding Process for Weld Overlay of Dissimilar Welds

    Energy Technology Data Exchange (ETDEWEB)

    Byeon, J. G.; Park, K. S.; Kim, Y. J. [Doosan Heavy Industries and Construction Co., Ltd., Seoul (Korea, Republic of)

    2008-10-15

    In recent years, the dissimilar weld metal used to connect stainless steel piping and low alloy steel or carbon steel components have experienced cracking in nuclear reactor piping systems. The cracking has been observed in several Pressurized Water Reactors in overseas. In Several cases, the cracking was repaired using structural weld overlays, a repair technique that has been in use in the U.S. in Boiling Water Reactors for over twenty years. Although weld overlays have been used primarily as a repair for flawed piping, they can also be applied at locations that have not yet exhibited any cracking, but are considered susceptible to cracking. The purpose of this research is to develop the temper bead weld process for the weld overlay of the dissimilar weld pipe. We developed equipment for the overlay system, applied Procedure Qualification(PQ) for the temper bead welding process.

  9. Weld overlay cladding with iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Goodwin, G.M. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    The author has established a range of compositions for these alloys within which hot cracking resistance is very good, and within which cold cracking can be avoided in many instances by careful control of welding conditions, particularly preheat and postweld heat treatment. For example, crack-free butt welds have been produced for the first time in 12-mm thick wrought Fe{sub 3}Al plate. Cold cracking, however, still remains an issue in many cases. The author has developed a commercial source for composite weld filler metals spanning a wide range of achievable aluminum levels, and are pursuing the application of these filler metals in a variety of industrial environments. Welding techniques have been developed for both the gas tungsten arc and gas metal arc processes, and preliminary work has been done to utilize the wire arc process for coating of boiler tubes. Clad specimens have been prepared for environmental testing in-house, and a number of components have been modified and placed in service in operating kraft recovery boilers. In collaboration with a commercial producer of spiral weld overlay tubing, the author is attempting to utilize the new filler metals for this novel application.

  10. Life extension of boilers using weld overlay protection

    Energy Technology Data Exchange (ETDEWEB)

    Lai, G.; Hulsizer, P. [Welding Services Inc., Norcross, GA (United States); Brooks, R. [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

    1998-12-31

    The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

  11. Metallographic Characteristics of Stainless Steel Overlay Weld with Resistance to Hydrogen-Induced Disbonding : Study on a Stainless Steel Overlay Welding Process for Superior Resistance to Disbonding (Report 3)

    OpenAIRE

    Akiyoshi, FUJI; Etsuo, KUDO; Tomoyuki, TAKAHASHI; The Japan Steel Works, Ltd., Muroran Plant

    1986-01-01

    The metallographic characteristics of the disbanding resistant stainless steel overlay weld were studied and compared with those of the conventional overlay weld. It was found that the first layer overlay weld metal of the disbanding resistant overlay weld consisted of austenite and martensite after regular post-weld heat treatment. A coarse planar grain, which strongly affects the disbanding resistance of over-lay welds, scarcely existed in the disbanding resistant overlay weld. A higher wel...

  12. Hastelloy C-276Weld Overlay bySMAW Process

    Directory of Open Access Journals (Sweden)

    Er. Rahul Sharma

    2017-05-01

    Full Text Available In the modern world of industrialization the wear is eating metal assets worth millions of dollars per year. The wear is in the form of corrosion, erosion, abrasion etc. which occur in the process industries like oil & gas, refineries, cement plants, steel plants, shipping and offshore working structures. The equipments like pressure vessels, heat exchangers, hydro processing reactors which very often work at elevated temperatures face corrosion in the internal diameter.Hastelloy C-276weld overlay on ferrous material is developed for outstanding resistance to wide variety of chemical process environments such as ferric and cupric chlorides, hot contaminated mineral acids, solvents, chlorine and chlorine contained media, both inorganic and organic, dry chlorine, formic and acetic acids, acetic anhydride, sea water and brine solutions.Selection of SMAW is for development of hastalloy C-276 material with SMAW process to use as a weld overlay process at non accessible area & where position is constraint which is not feasible by other processes like ESSC, FCAW, and SAW etc.

  13. Tensile Characteristics of Bond of Stainless Steel Overlay Weld after Absorption of Hydrogen : Study on a Stainless Steel Overlay Welding Process for Superior Resistance to Disbonding (Report 4)

    OpenAIRE

    Akiyoshi, FUJI; Etsuo, KUDO; Tomoyuki, TAKAHASHI; The Japan Steel Works, Ltd., Muroran Plant

    1987-01-01

    The tensile characteristics of the bond of the disbanding-resistant overlay weld after absorption of hydrogen were studied and compared with those of the conventional overlay weld. It was found that the tensile strength of the bond of the conventional overlay weld was lower than that of the disbanding-resistant overlay weld. This is due to existence of the coarse planar grains in first layer overlay weld metal adjacent to the bond. The coarse planar grains strongly reduce the resistance to hy...

  14. Field application of phased array ultrasonic testing for structural weld overlay on dissimilar welds of pressurizer nozzles

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Hoi; Kim, Yong Sik [Korea Hydro and Nuclear Power Company Ltd., Central Research Institute, Daejeon (Korea, Republic of)

    2015-08-15

    Weld overlay was first used in power plants in the US in the early 1980s as an interim method of repairing the welds of flawed piping joints. Weld overlaid piping joints in nuclear power plants must be examined periodically using ultrasonic examination technology. Portable phased array ultrasonic technology has recently become available. Currently, the application of preemptive weld overlays as a mitigation technique and/as a method to improve the examination surface condition for more complex configurations is becoming more common. These complex geometries may require several focused conventional transducers for adequate inspection of the overlay, the original weld, and the base material. Alternatively, Phased array ultrasonic probes can be used to generate several inspection angles simultaneously at various focal depths to provide better and faster coverage than that possible by conventional methods. Thus, this technology can increase the speed of examinations, save costs, and reduce radiation exposure. In this paper, we explain the general sequence of the inspection of weld overlay and the results of signal analysis for some PAUT (phased array ultrasonic testing) signals detected in on-site inspections.

  15. Development of Weld Overlay Technology for Dissimilar Welds in Pressurizer Nozzles

    Energy Technology Data Exchange (ETDEWEB)

    Park, K. S.; Byeon, J. G.; Lee, J. B. [Doosan Heavy Industries and Construction Co., Daejeon (Korea, Republic of)

    2009-10-15

    As a result of Primary Water Stress Corrosion Cracking (PWSCC) in alloy 600, leaks in dissimilar metal welds of pressurizer nozzles were discovered recently in several US plants. The involved companies developed advanced repair techniques to prevent or repair PWSCC applying weld overlay procedures to dissimilar metal welds such as those between pipes and nozzles. Within 2 or 3 years, more than half of the nuclear power plants in Korea will have been in operation for more than 20 years. From this background, a weld overlay procedure has been developed in Korea for the dissimilar metal welds of pressurizer nozzles.

  16. Numerical evaluation of weld overlay applied to a pressurized water reactor nozzle mock-up

    Energy Technology Data Exchange (ETDEWEB)

    Rabello, Emerson G.; Silva, Luiz L.; Gomes, Paulo T.V., E-mail: egr@cdtn.b, E-mail: silvall@cdtn.b, E-mail: gomespt@cdtn.b [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil). Servico de Integridade Estrutural

    2011-07-01

    The primary water stress corrosion cracking (PWSCC) is a major mechanism of failure in the primary circuit of PWR type nuclear power plants. The PWSCC is associated with the presence of corrosive environment, the susceptibility to corrosion cracking of the materials involved and the tensile stresses presence. Residual stresses generated during dissimilar materials welding can contribute to PWSCC. An alternative to the PWSCC mitigation is the application of external weld layers in the regions of greatest susceptibility to corrosion cracking. This process, called Weld Overlay (WOL), has been widely used in regions of dissimilar weld (low alloy steel and stainless steel with nickel alloy addition) of nozzles and pipes on the primary circuit in order to promote internal compressive stresses on the wall of these components. This paper presents the steps required to the numerical stress evaluation (by finite element method) during the dissimilar materials welding as well as application of Weld Overlay process in a nozzle mock-up. Thus, one can evaluate the effectiveness of the application of weld overlay process to internal compressive stress generation on the wall nozzle. (author)

  17. Robotic weld overlay coatings for erosion control. Final technical progress report, July 1992--July 1995

    Energy Technology Data Exchange (ETDEWEB)

    Levin, B.F.; DuPont, J.N.; Marder, A.R.

    1995-10-15

    The erosion behavior of weld overlay coatings has been studied. Eleven weld overlay alloys were deposited on 1018 steel substrates using the plasma arc welding process and erosion tested at 400{degrees}C at 90{degrees} and 30{degrees} particle impact angles. The microstructure of each coating was characterized before erosion testing. A relative ranking of the coatings erosion resistance was developed by determining the steady state erosion rates. Ultimet, Inconel-625, and 316L SS coatings showed the best erosion resistance at both impact angles. It was found that weld overlays that exhibit good abrasion resistance did not show good erosion resistance. Erosion tests were also performed for selected wrought materials with chemical composition similar to weld overlays. Eroded surfaces of the wrought and weld alloys were examined by Scanning Electron Microscopy (SEM). Microhardness tests were performed on the eroded samples below the erosion surface to determine size of the plastically deformed region. It was found that one group of coatings experienced significant plastic deformation as a result of erosion while the other did not. It was also established that, in the steady state erosion regime, the size of the plastically deformed region is constant.

  18. Welding overlay analysis of dissimilar metal weld cracking of feedwater nozzle

    Energy Technology Data Exchange (ETDEWEB)

    Tsai, Y.L., E-mail: YLTsai@itri.org.t [National Chiao Tung University, Mechanical Engineering Department, 1001 TaHsueh Road, HsinChu, Taiwan 30010 (China); Industrial Technology Research Institute (ITRI), 195 Chung Hsing Rd., Sec.4 Chu Tung, HsinChu, Taiwan 310 (China); Wang, Li. H. [Industrial Technology Research Institute (ITRI), 195 Chung Hsing Rd., Sec.4 Chu Tung, HsinChu, Taiwan 310 (China); Fan, T.W. [Industrial Technology Research Institute (ITRI), 195 Chung Hsing Rd., Sec.4 Chu Tung, HsinChu, Taiwan 310 (China); Chung Hua University, Department of Civil Engineering and Engineering Informatics, 707, Sec.2, WuFu Rd., HsinChu, Taiwan 300 (China); Ranganath, Sam [Industrial Technology Research Institute (ITRI), 195 Chung Hsing Rd., Sec.4 Chu Tung, HsinChu, Taiwan 310 (China); Wang, C.K. [Taiwan Power Company (TPC), No.242, Sec. 3, Roosevelt Rd., Zhongzheng District, Taipei City 100, Taiwan (China); Chou, C.P. [National Chiao Tung University, Mechanical Engineering Department, 1001 TaHsueh Road, HsinChu, Taiwan 30010 (China)

    2010-01-15

    Inspection of the weld between the feedwater nozzle and the safe end at one Taiwan BWR showed axial indications in the Alloy 182 weld. The indication was sufficiently deep that continued operation could not be justified considering the crack growth for one cycle. A weld overlay was decided to implement for restoring the structural margin. This study reviews the cracking cases of feedwater nozzle welds in other nuclear plants, and reports the lesson learned in the engineering project of this weld overlay repair. The overlay design, the FCG calculation and the stress analysis by FEM are presented to confirm that the Code Case structural margins are met. The evaluations of the effect of weld shrinkage on the attached feedwater piping are also included. A number of challenges encountered in the engineering and analysis period are proposed for future study.

  19. Analysis of overlay weld effect on preventing PWSCC in dissimilar metal weld

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Seung Gun; Oh, Chang Kyun; Jin, Tae Eun [Korea Power Engineering Co., Inc., Yongin (Korea, Republic of); Kim, Yong Tae [Korea Plant Service and Engineering Co., Ltd., Seongnam (Korea, Republic of); Yoo, Sung Soo [Korea Hydro and Nuclear Power Co., Ltd., Seoul (Korea, Republic of)

    2009-07-01

    PWSCC(Primary Stress Corrosion Cracking) in Alloy 82/182 butt welds is the problem affecting safety and integrity of nuclear power plant. PWSCC can be occurred in high magnitude of tensile residual stress, such as Alloy 82/182 dissimilar metal welds in Pressurizer(PZR) nozzles. There have been related incidents recently at the dissimilar metal welds in overseas nuclear power plants. Overlay weld is the one of the effective methods to decrease tensile residual stress of inside surface, which will result in preventing PWSCC. In this paper, overlay weld conditions on the purpose of preventing PWSCC was explained and the benefit of the overlay weld was confirmed performing finite element analysis.

  20. Analysis of Overlay Weld Effect on Preventing PWSCC in Dissimilar Metal Weld

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Seung Gun; Oh, Chang Kyun; Park, Heung Bae; Jin, Tae Eun [Korea Power Engineering Company, Daejeon (Korea, Republic of)

    2010-01-15

    PWSCC(Primary Stress Corrosion Cracking) in Alloy 82/182 butt welds is the problem affecting safety and integrity of nuclear power plant. PWSCC can be occurred in the area that is at high magnitude of tensile residual stress, such as Alloy 82/182 dissimilar metal welds in PZR(pressurizer) nozzles. There have been a number of incidents recently at the dissimilar metal welds in overseas nuclear power plants. Overlay weld is the one of the effective methods to decrease tensile residual stress of inside surface, which will result in preventing PWSCC. In this paper, overlay weld conditions on the purpose of preventing PWSCC was explained and the benefit of the overlay weld was confirmed performing finite element analysis.

  1. Mechanical Properties of Stainless Steel Overlay Weld with Resistance to Hydrogen-Induced Disbonding : Study on a Stainless Steel Overlay Welding Process for Superior Resistance to Disbonding (Report 2)

    OpenAIRE

    Akiyoshi, FUJI; Etsuo, KUDO; Tomoyuki, TAKAHASHI; Kazuaki, MANO; The Japan Steel Works, Ltd., Muroran Plant

    1986-01-01

    The mechanical properties of the disbanding resistant stainless steel overlay weld were studied and compared with those of the conventional overlay weld. It was found that the mechanical properties of the disbanding resistant overlay weld were almost equal to those of the conventional overlay weld, whereas the residual sites in through-thickness direction at the bond between the first layer weld metal and the base metal was smaller than t/.al of the conventional overlay weld. This low residua...

  2. Effect of preemptive weld overlay sequence on residual stress distribution for dissimilar metal weld of Kori nuclear power plant pressurizer

    Energy Technology Data Exchange (ETDEWEB)

    Bae, Hong Yeol; Song, Tae Kwang; Chun, Yun Bae; Oh, Chang Young; Kim, Yun Jae [Korea Univ., Seoul (Korea, Republic of); Lee, Kyoung Soo; Park, Chi Yong [Korea Electric Power Research Institute, Daejeon (Korea, Republic of)

    2008-07-01

    Weld overlay is one of the residual stress mitigation method which arrest crack. An overlay weld sued in this manner is termed a Preemptive Weld OverLay(PWOL). PWOL was good for distribution of residual stress of Dissimilar Metal Weld(DMW) by previous research. Because range of overlay welding is wide relatively, residual stress distribution on PWR is affected by welding sequence. In order to examine the effect of welding sequence, PWOL was applied to a specific DMW of KORI nuclear power plant by finite element analysis method. As a result, the welding direction that from nozzle to pipe is better good for residual stress distribution on PWR.

  3. Research on overlaying welding rod of high hardness maraging steel

    Institute of Scientific and Technical Information of China (English)

    PAN Yong-ming; CHEN Shao-wei

    2006-01-01

    The development of new maraging steel overlaying welding rod,which contains Co,Mo,W and V alloy,solved the problems of poor homogeneity of hardness and mechanical process, prolonged the service life of wear-resistant components and increased the productive efficiency of repairing,greatly benefiting the national economy.

  4. Structural integrity analyses for preemptive weld overlay on the dissimilar metal weld of a pressurizer nozzle

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Chin-Cheng, E-mail: cchuang@iner.gov.tw [Institute of Nuclear Energy Research, Taiwan (China); Liu, Ru-Feng [Institute of Nuclear Energy Research, Taiwan (China)

    2012-02-15

    This paper presents structural integrity analyses for preemptive weld overlay on the dissimilar metal weld (DMW) of a pressurizer nozzle in a pressurized water reactor (PWR). Based on MRP-169 and ASME Code Case N-504-2, weld overlay sizing calculation, residual stress improvement, shrinkage evaluation, fatigue crack growth and fatigue usage analysis are performed. The weld overlay procedure has to be confirmed to improve the residual stresses around the inside surface of DMW. The residual compressive stress distribution is thus addressed to be resistant to subsequent primary water stress corrosion cracking (PWSCC) initiation and further crack growth. To ensure the structural integrity of the original attached piping system, the measured displacement is transformed to temperature gradient to simulate the shrinkage after overlay and is used to determine the post weld distortion and stress situation. Further, the conservative postulated surface cracks are assumed in the DMW for fatigue crack growth analysis with system design cycles. The stress limits and cumulative fatigue usages of the pressurizer nozzle with overlay are also evaluated to meet ASME Code, Section III. Based on the present results, the structural integrity of the pressurizer nozzle with preemptive weld overlay is shown.

  5. MICROSTRUCTURES AND OXIDATION RESISTANCE OF Fe3Al WELD OVERLAY

    Institute of Scientific and Technical Information of China (English)

    X.G.Min; X.Q.Yu; Y.S.Sun; J.R.Sun

    2001-01-01

    Using the Fe3Al electrode through manual arc surfacing (MAS),Fe3Al coatings havebeen deposited on the stainless steel substrate.The microstructures,hardness andoxidation resistance of the weld overlay have been investigated.The results show thatcrack-free overlays can be obtained when pre-heating of the substrate at 500℃ andpostweld heat treatment at 700℃ were used.Elements of Al,Cr,Ni etc.transferredbetween the substrate and the overlay,but this does not influence the microhardnessof the substrate and the Fe3Al overlay.Oxidation tests show that the Fe3Al overlayshave excellent oxidation resistance in comparison with the stainless steel substrate at800℃ and 900℃.

  6. Dissimilar steel welding and overlay covering with nickel based alloys using SWAM (Shielded Metal Arc Welding) and GTAW (Gas Tungsten Arc Welding) processes in the nuclear industry

    Energy Technology Data Exchange (ETDEWEB)

    Arce Chilque, Angel Rafael [Centro Tecnico de Engenharia e Inovacao Empresarial Ltda., Belo Horizonte, MG (Brazil); Bracarense, Alexander Queiroz; Lima, Luciana Iglesias Lourenco [Federal University of Minas Gerais (UFMG), Belo Horizonte, MG (Brazil); Quinan, Marco Antonio Dutra; Schvartzman, Monica Maria de Abreu Mendonca [Nuclear Technology Development Centre (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil); Marconi, Guilherme [Federal Center of Technological Education (CEFET-MG), Belo Horizonte, MG (Brazil)

    2009-07-01

    This work presents the welding of dissimilar ferritic steel type A508 class 3 and austenitic stainless steel type AISI 316 L using Inconel{sup R} 600 (A182 and A82) and overlay covering with Inconel{sup R} 690 (A52) as filler metal. Dissimilar welds with these materials without defects and weldability problems such as hot, cold, reheat cracking and Ductility Dip Crack were obtained. Comparables mechanical properties to those of the base metal were found and signalized the efficiency of the welding procedure and thermal treatment selected and used. This study evidences the importance of meeting compromised properties between heat affected zone of the ferritic steel and the others regions presents in the dissimilar joint, to elaborate the dissimilar metal welding procedure specification and weld overlay. Metallographic studies with optical microscopy and Vickers microhardness were carried out to justified and support the results, showing the efficiency of the technique of elaboration of dissimilar metal welding procedure and overlay. The results are comparables and coherent with the results found by others. Some alternatives of welding procedures are proposed to attain the efficacy. Further studies are proposed like as metallographic studies of the fine microstructure, making use, for example, of scanning electron microscope (SEM adapted with an EDS) to explain looking to increase the resistance to primary water stress corrosion (PWSCC) in nuclear equipment. (author)

  7. Through-Thickness Measurements of Residual Stresses in an Overlay Dissimilar Weld Pipe using Neutron Diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Woo, Wan Chuck; EM, Vyacheslav; Lee, Ho Jin; Kim, Kang Soo; Kang, Mi Hyun; Joo, Jong Dae; Seong, Baek Seok [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Byeon, Jin Gwi; Park, Kwang Soo [Doosan Heavy Industries and Construction Co., Changwon (Korea, Republic of)

    2010-10-15

    The distribution of residual stresses in dissimilar material joints has been extensively studied because of the wide applications of the dissimilar welds in many inevitable complex design structures. Especially the cracking of dissimilar welding has been a long standing issue of importance in many components of the power generation industries such as nuclear power plant, boiling pressure system, and steam generators. In particular, several failure analysis and direct observations have shown that critical fractures have frequently occurred in one side of the dissimilar welded parts. For example, the heat-affected zone on the ferrite steel side is known to critical in many dissimilar welding pipes when ferrite (low carbon steel) and austenite (stainless) steels are joined. The main cause of the residual stresses can be attributed to the mismatch in the coefficient of thermal expansion between the dissimilar metals (ferrite and austenite). Additional cladding over circumferential welds is known to reinforce the mechanical property due to the beneficial compressive residual stress imposed on the weld and heat-affected zone. However, science-based quantitative measurement of the through thickness residual stress distribution is very limited in literature. The deep penetration capability of neutrons into most metallic materials makes neutron diffraction a powerful tool to investigate and map the residual stresses of materials throughout the thickness and across the weld. Furthermore, the unique volume averaged bulk characteristic of materials and mapping capability in three dimensions are suitable for the engineering purpose. Thus, the neutron-diffraction measurement method has been selected as the most useful method for the study of the residual stresses in various dissimilar metal welded structures. The purpose of this study is to measure the distribution of the residual stresses in a complex dissimilar joining with overlay in the weld pipe. Specifically, we measured

  8. Residual stress analysis of an Overlay weld and a repair weld on the dissimilar Butt weld

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kang Soo, E-mail: kskim5@kaeri.re.k [Korea Atomic Energy Research Institute, 150, Dukjin-dong, Daejeon 305-353 (Korea, Republic of); Lee, Ho Jin; Lee, Bong Sang [Korea Atomic Energy Research Institute, 150, Dukjin-dong, Daejeon 305-353 (Korea, Republic of); Jung, In Chul; Park, Kwang Soo [Doosan Heavy Industries and Construction Co., 555 Gwigok Dong, Changwon 641-792 (Korea, Republic of)

    2009-12-15

    Both the experiment and FE analysis were performed to estimate the residual stresses at the parts of the dissimilar metal welds. The specimen of the dissimilar Butt welds was manufactured, and the residual stresses of this specimen were measured by the X-ray method and a Hole Drilling Technique. The values measured by two experimental methods showed a big deviation at the SUS 316L plate. Consequently, the experimental methods to estimate the residual stresses are not a superior method. The Butt FEM Model on this specimen was developed and analyzed by the ABAQUS Code. The results of the FE analysis were compared with those of the experimental methods. As a whole, the values of the Butt FEM Model showed a trend which was in agreement with the experimental values and the values of FE analysis were found reasonable. The Repair FEM Model and the Overlay FEM Model were developed and analyzed by the ABAQUS Code. The values of these results were also found reasonable data even if the experimental methods be not performed. Therefore, the residual stresses for the dissimilar metal welds can be estimated by an analysis with an appropriate FEM Model without the experimental methods.

  9. Behavior of a crack within a Dissimilar Metal Weld Part by using an Overlay Weld

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kang Soo; Lee, Ho Jin; Lee, Bong Sang [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2009-05-15

    In recent years, the dissimilar metal welds, Alloy 82/182 welds, used to connect the stainless steel piping and low alloy steel or carbon steel components in a nuclear reactor piping system have experienced a cracking due to a primary water stress corrosion (PWSCC).It is well known that one reason for the cracking is the residual stress by the weld. But, it is difficult to estimate the weld residual stress exactly due to the many parameters for the welding process. In this paper, a Butt model weld specimen was manufactured and the residual stresses of the weld specimen were measured by the X-Ray method and a Hole Drilling Technique. These results were compared with the results of the Butt FEM Model to confirm the confidence of the FEM input. Also, an analysis of the Crack FEM models made by the ABAQUS Code was performed to estimate the behavior of a crack within a Dissimilar Metal Weld Part (DMWP) when an overlay weld on the DMWP was done.

  10. Thermo-Mechanical Analysis of a Single-Pass Weld Overlay and Girth Welding in Lined Pipe

    Science.gov (United States)

    Obeid, Obeid; Alfano, Giulio; Bahai, Hamid

    2017-08-01

    The paper presents a nonlinear heat-transfer and mechanical finite-element (FE) analyses of a two-pass welding process of two segments of lined pipe made of a SUS304 stainless steel liner and a C-Mn steel pipe. The two passes consist of the single-pass overlay welding (inner lap weld) of the liner with the C-Mn steel pipe for each segment and the single-pass girth welding (outer butt weld) of the two segments. A distributed power density of the moving welding torch and a nonlinear heat-transfer coefficient accounting for both radiation and convection have been used in the analysis and implemented in user subroutines for the FE code ABAQUS. The modeling procedure has been validated against previously published experimental results for stainless steel and carbon steel welding separately. The model has been then used to determine the isotherms induced by the weld overlay and the girth welding and to clarify their influence on the transient temperature field and residual stress in the lined pipe. Furthermore, the influence of the cooling time between weld overlay and girth welding and of the welding speed have been examined thermally and mechanically as they are key factors that can affect the quality of lined pipe welding.

  11. Thermo-Mechanical Analysis of a Single-Pass Weld Overlay and Girth Welding in Lined Pipe

    Science.gov (United States)

    Obeid, Obeid; Alfano, Giulio; Bahai, Hamid

    2017-07-01

    The paper presents a nonlinear heat-transfer and mechanical finite-element (FE) analyses of a two-pass welding process of two segments of lined pipe made of a SUS304 stainless steel liner and a C-Mn steel pipe. The two passes consist of the single-pass overlay welding (inner lap weld) of the liner with the C-Mn steel pipe for each segment and the single-pass girth welding (outer butt weld) of the two segments. A distributed power density of the moving welding torch and a nonlinear heat-transfer coefficient accounting for both radiation and convection have been used in the analysis and implemented in user subroutines for the FE code ABAQUS. The modeling procedure has been validated against previously published experimental results for stainless steel and carbon steel welding separately. The model has been then used to determine the isotherms induced by the weld overlay and the girth welding and to clarify their influence on the transient temperature field and residual stress in the lined pipe. Furthermore, the influence of the cooling time between weld overlay and girth welding and of the welding speed have been examined thermally and mechanically as they are key factors that can affect the quality of lined pipe welding.

  12. Effect of preemptive weld overlay on residual stress mitigation for dissimilar metal weld of nuclear power plant pressurizer

    Energy Technology Data Exchange (ETDEWEB)

    Song, Tae Kwang; Bae, Hong Yeol; Chun, Yun Bae; Oh, Chang Young; Kim, Yun Jae [Korea University, Seoul (Korea, Republic of); Lee, Kyoung Soo; Park, Chi Yong [Korea Electric Power Research Institute, Daejeon (Korea, Republic of)

    2008-10-15

    Weld overlay is one of the residual stress mitigation methods which arrest crack initiation and crack growth. Therefore weld overlay can be applied to the region where cracking is likely to be. An overlay weld used in this manner is termed a Preemptive Weld OverLay(PWOL). In Pressurized Water Reactor(PWR) dissimilar metal weld is susceptible region for Primary Water Stress Corrosion Cracking(PWSCC). In order to examine the effect of PWOL on residual stress mitigation, PWOL was applied to a specific dissimilar metal weld of Kori nuclear power plant by finite element analysis method. As a result, strong compressive residual stress was made in PWSCC susceptible region and PWOL was proved effective preemptive repair method for weldment.

  13. Iron aluminide weld overlay coatings for boiler tube protection in coal-fired low NOx boilers

    Energy Technology Data Exchange (ETDEWEB)

    Banovic, S.W.; DuPont, J.N.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States). Energy Research Center

    1997-12-01

    Iron aluminide weld overlay coatings are currently being considered for enhanced sulfidation resistance in coal-fired low NO{sub x} boilers. The use of these materials is currently limited due to hydrogen cracking susceptibility, which generally increases with an increase in aluminum concentration of the deposit. The overall objective of this program is to attain an optimum aluminum content with good weldability and improved sulfidation resistance with respect to conventional materials presently in use. Research has been initiated using Gas Tungsten Arc Welding (GTAW) in order to achieve this end. Under different sets of GTAW parameters (wire feed speed, current), both single and multiple pass overlays were produced. Characterization of all weldments was conducted using light optical microscopy, scanning electron microscopy, and electron probe microanalysis. Resultant deposits exhibited a wide range of aluminum contents (5--43 wt%). It was found that the GTAW overlays with aluminum contents above {approximately}10 wt% resulted in cracked coatings. Preliminary corrosion experiments of 5 to 10 wt% Al cast alloys in relatively simple H{sub 2}/H{sub 2}S gas mixtures exhibited corrosion rates lower than 304 stainless steel.

  14. Corrosion resistance and microstructure of alloy 625 weld overlay on ASTM A516 grade 70

    Energy Technology Data Exchange (ETDEWEB)

    Moradi, Mohammad J. [Amirkabir Univ. of Technology, Tehran (Iran, Islamic Republic of). Petroleum Engineering Dept.; Ketabchi, Mostafa [Amirkabir Univ. of Technology, Tehran (Iran, Islamic Republic of). Mining and Metallurgical Engineering Dept.

    2016-02-01

    Nickel-based alloys are a crucial class of materials because of their excellent corrosion resistance. In the present study, single layer and two layers alloy 625 weld overlays were deposited by GTAW process on A516 grade 70 carbon steel. The dilution in terms of Fe, Ni, Mo and Nb content was calculated in 30 points of weld overlay. Microstructure observations showed that alloy 625 had austenitic structure with two types of Laves and NbC secondary phases. The uniform and pitting corrosion resistance of alloy 625 weld overlay as casted and as forged were evaluated in accordance with ASTM G48-2011 standard at different temperatures to determine the weight loss and critical pitting temperature. For achieving a better comparison, samples from alloy 625 as casted and as forged were tested under the same conditions. The results point out that single layer alloy 625 weld overlay is not suitable for chloride containing environments, two layers alloy 625 weld overlay and alloy 625 as casted have acceptable corrosion resistance and almost the same critical pitting temperature. Alloy 625 as forged has the best corrosion resistance and the highest critical pitting temperature among all test specimens. Also, the corrosion behavior was evaluated in accordance with ASTM G28 standard. The corrosion rate of single layer weld overlay was unacceptable. The average corrosion rate of two layers weld overlay and in casted condition were 35.82 and 33.01 mpy, respectively. [German] Nickellegierungen sind aufgrund ihres exzellenten Korrosionswiderstandes eine bedeutende Werkstoffklasse. In der diesem Beitrag zugrunde liegenden Studie wurden mittels WIG-Schweissens ein- und zweilagige Schweissplattierungen auf den Kohlenstoffstahl A516 (Grade 70) aufgebracht. Die Vermischung in Form des Fe-, Ni-, Mo- und Nb-Gehaltes wurde an 30 Punkten der Schweissplattierungen berechnet. Die mikrostrukturellen Untersuchungen ergaben, dass die Legierung 625 eine austenitische Struktur mit zwei Arten von

  15. Ultrasonic Evaluation of Two Dissimilar Metal Weld Overlay Specimens

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Susan L.; Cinson, Anthony D.; Prowant, Matthew S.; Moran, Traci L.; Anderson, Michael T.

    2012-06-30

    Two dissimilar metal weld (DMW) pipe-to-nozzle specimens were implanted with thermal fatigue cracks in the 13% to 90% through-wall depth range. The specimens were ultrasonically evaluated with phased-array probes having center frequencies of 0.8, 1.0, 1.5, and 2.0 megahertz (MHz). An Alloy 82/182 weld overlay (WOL) was applied and the specimens were ultrasonically re-evaluated for flaw detection and characterization. The Post-WOL flaw depths were approximately 10% to 56% through-wall. This study has shown the effectiveness of ultrasonic examinations of Alloy 82/182 overlaid DMW specimens. Phased-array probes with center frequency in the 0.8- to 1.0-MHz range provide a strong coherent signal but the greater ultrasonic wavelength and larger beam spot size prevent the reliable detection of small flaws. These small flaws had nominal through-wall depths of less than 15% and length in the 50-60 mm (2-2.4 in.) range. Flaws in the 19% and greater through-wall depth range were readily detected with all four probes. At the higher frequencies, the reflected signals are less coherent but still provide adequate signal for flaw detection and characterization. A single inspection at 2.0 MHz could provide adequate detection and sizing information but a supplemental inspection at 1.0 or 1.5 MHz is recommended.

  16. FEM Analysis and Measurement of Residual Stress by Neutron Diffraction on the Dissimilar Overlay Weld Pipe

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kang Soo; Lee, Ho Jin; Woo, Wan Chuck; Seong, Baek Seok [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Byeon, Jin Gwi; Park, Kwang Soo; Jung, In Chul [Doosan Heavy Industries and Construction Co., Changwon (Korea, Republic of)

    2010-10-15

    Much research has been done to estimate the residual stress on a dissimilar metal weld. There are many methods to estimate the weld residual stress and FEM (Finite Element Method) is generally used due to the advantage of the parametric study. And the X-ray method and a Hole Drilling technique for an experimental method are also usually used. The aim of this paper is to develop the appropriate FEM model to estimate the residual stresses of the dissimilar overlay weld pipe. For this, firstly, the specimen of the dissimilar overlay weld pipe was manufactured. The SA 508 Gr3 nozzle, the SA 182 safe end and SA376 pipe were welded by the Alloy 182. And the overlay weld by the Alloy 52M was performed. The residual stress of this specimen was measured by using the Neutron Diffraction device in the HANARO (High-flux Advanced Neutron Application ReactOr) research reactor, KAERI (Korea Atomic Energy Research Institute). Secondly, FEM Model on the dissimilar overlay weld pipe was made and analyzed by the ABAQUS Code (ABAQUS, 2004). Thermal analysis and stress analysis were performed, and the residual stress was calculated. Thirdly, the results of the FEM analysis were compared with those of the experimental methods

  17. Evaluation of the AISI 904L Alloy Weld Overlays Obtained by GMAW and Electro-Slag Welding Processes

    Science.gov (United States)

    Jorge, Jorge C. F.; Meira, O. G.; Madalena, F. C. A.; de Souza, L. F. G.; Araujo, L. S.; Mendes, M. C.

    2017-03-01

    The use of superaustenitic stainless steels (SASS) as an overlay replacement for nickel-based alloys can be an interesting alternative for the oil and gas industries, due to its lower cost, when compared to superalloys. Usually, the deposition is made with several welding passes by using conventional arc welding processes, such as gas tungsten arc welding (GTAW) or gas metal arc welding (GMAW) processes. In this respect, electro-slag welding (ESW), which promotes high heat inputs and low dilution of the welds, can also be attractive for this application, as it provides a higher productivity, once only one layer is needed for the deposition of the minimum thickness required. The present work evaluates the behavior of an AISI 904L SASS weld overlay deposited on a carbon steel ASTM A516 Grade 70 by ESW and GMAW processes. Both as-welded and heat-treated conditions were evaluated and compared. A multipass welding by GMAW process with three layers and 48 passes was performed on 12.5 × 200 × 250 mm steel plates with average welding energy of 1.0 kJ/mm. For ESW process, only one layer was deposited on 50 × 400 × 400 mm steel plates with average welding energy of 11.7 kJ/mm. After welding, a post-weld heat treatment (PWHT) at 620 °C for 10 h was performed in half of the steel plate, in order to allow the comparison between this condition and the as-welded one. For both processes, the austenitic microstructure of the weld deposits was characterized by optical microscopy and scanning electron microscopy with electron backscatter diffraction. A low proportion of secondary phases were observed in all conditions, and the PWHT did not promote significant changes on the hardness profile. Martensite for GMAW process and bainite for ESW process were the microstructural constituents observed at the coarse grain heat-affected zone, due to the different cooling rates. For ESW process, no evidences of partially diluted zones were found. As a consequence of the microstructural

  18. Evaluation of the AISI 904L Alloy Weld Overlays Obtained by GMAW and Electro-Slag Welding Processes

    Science.gov (United States)

    Jorge, Jorge C. F.; Meira, O. G.; Madalena, F. C. A.; de Souza, L. F. G.; Araujo, L. S.; Mendes, M. C.

    2017-05-01

    The use of superaustenitic stainless steels (SASS) as an overlay replacement for nickel-based alloys can be an interesting alternative for the oil and gas industries, due to its lower cost, when compared to superalloys. Usually, the deposition is made with several welding passes by using conventional arc welding processes, such as gas tungsten arc welding (GTAW) or gas metal arc welding (GMAW) processes. In this respect, electro-slag welding (ESW), which promotes high heat inputs and low dilution of the welds, can also be attractive for this application, as it provides a higher productivity, once only one layer is needed for the deposition of the minimum thickness required. The present work evaluates the behavior of an AISI 904L SASS weld overlay deposited on a carbon steel ASTM A516 Grade 70 by ESW and GMAW processes. Both as-welded and heat-treated conditions were evaluated and compared. A multipass welding by GMAW process with three layers and 48 passes was performed on 12.5 × 200 × 250 mm steel plates with average welding energy of 1.0 kJ/mm. For ESW process, only one layer was deposited on 50 × 400 × 400 mm steel plates with average welding energy of 11.7 kJ/mm. After welding, a post-weld heat treatment (PWHT) at 620 °C for 10 h was performed in half of the steel plate, in order to allow the comparison between this condition and the as-welded one. For both processes, the austenitic microstructure of the weld deposits was characterized by optical microscopy and scanning electron microscopy with electron backscatter diffraction. A low proportion of secondary phases were observed in all conditions, and the PWHT did not promote significant changes on the hardness profile. Martensite for GMAW process and bainite for ESW process were the microstructural constituents observed at the coarse grain heat-affected zone, due to the different cooling rates. For ESW process, no evidences of partially diluted zones were found. As a consequence of the microstructural

  19. Study on cracking of welding overlay based on the theory of diffusion-induced stress

    Institute of Scientific and Technical Information of China (English)

    Xiliang ZHANG; Changyu ZHOU

    2011-01-01

    Hydrogen diffusion in the wall of hydrogenation reactor for three situations,i.e. operating,normal shutdown and abnormal shutdown,was numerically simulated based on the finite element program-ABAQUS. The formula of diffusion-induced stress was deduced for model of the thin walled cylinder. Distribution of diffusion-induced stress in the wall of hydrogenation reactor was studied. The results showed that the maximum stress was at the fusion surface between welding overlay and base metal,and which would increase with cooling rate. The crack will initiate and propagate from fusion surface to welding overlay when the diffusion-induced stress is higher than yield stress,but it will not propagate to the base metal. Diffusion-induced stress is one of the important factors for crack initiation and propagation of welding overlay of hydrogenation reactor.

  20. Effect of Some Overlay Welding Regime With Longitudinal Magnetic Field on Hardness, Phase Composition And Welded Layer Wear By Arc Method With Flux Metal Wire

    Science.gov (United States)

    Nosov, D. G.; Peremitko, V. V.; Barashkin, M. H.

    2016-08-01

    The paper defines the range of overlay welding current, frequencies and induction of a longitudinal magnetic field that enhance the wear resistance of welded layer additing the flux. The conditions of their mutual influence on the process of structure formation are stated as well as the mathematical models linking the overlay welding current, frequency and induction of a longitudinal magnetic field with hardness, wear resistance and phase composition of the welded layer, the use of which will allow to determine the welding modes to provide the necessary properties of the weld metal.

  1. Residual stress determination in a dissimilar weld overlay pipe by neutron diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Woo, Wanchuck, E-mail: chuckwoo@kaeri.re.kr [Neutron Science Division, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Em, Vyacheslav [Neutron Science Division, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Hubbard, Camden R. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Lee, Ho-Jin [Nuclear Materials Research Center, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Park, Kwang Soo [Corporate R and D Institute, Doosan Heavy Industries and Construction, Changwon 641-792 (Korea, Republic of)

    2011-10-15

    Highlights: {yields} Determined residual stress distribution in a dissimilar weld overlay pipe. {yields} Consists of a ferritic (SA508), austenitic (F316L) steels, Alloy 182 consumable. {yields} Measured significant compression (-600 MPa) near the inner wall of overlay. {yields} Validate integrity of the inner wall for the pressurized nozzle nuclear structure. - Abstract: Residual stresses were determined through the thickness of a dissimilar weld overlay pipe using neutron diffraction. The specimen has a complex joining structure consisting of a ferritic steel (SA508), austenitic steel (F316L), Ni-based consumable (Alloy 182), and overlay of Ni-base superalloy (Alloy 52M). It simulates pressurized nozzle components, which have been a critical issue under the severe crack condition of nuclear power reactors. Two neutron diffractometers with different spatial resolutions have been utilized on the identical specimen for comparison. The macroscopic 'stress-free' lattice spacing (d{sub o}) was also obtained from both using a 2-mm width comb-like coupon. The results show significant changes in residual stresses from tension (300-400 MPa) to compression (-600 MPa) through the thickness of the dissimilar weld overlay pipe specimen.

  2. Field Investigation of Various Weld Overlays in a Waste Incineration Plant

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Larsen, O. H.

    2005-01-01

    which was present in every test panel. It was observed that all the weld overlay test sections behaved similar to machined alloy 625 in that there was general corrosion and pitting corrosion. In addition, alloy 622 also exhibited preferential corrosion with respect to its dendrite structure....

  3. Effect of Fe content on the friction and abrasion properties of copper base overlay on steel substrate by TIG welding

    Institute of Scientific and Technical Information of China (English)

    Lü Shixiong; Song Jianling; Liu Lei; Yang Shiqin

    2009-01-01

    Copper base alloy was overlaid onto 35CrMnSiA steel plate by tungsten inert gas (TIG) welding method. The heat transfer process was simulated, the microstructures of the copper base overlay were analyzed by scanning electron microscopy (SEM) and energy dispersive spectrometer (EDS), and the friction and abrasion properties of the overlay were measured. The results show that the Fe content increases in the overlay with increasing the welding current. And with the increase of Fe content in the overlay, the friction coefficient increases and the wear mechanism changes from oxidation wear to abrasive wear and plough wear, which is related to the size and quantity of Fe grains in the overlay. While with the increase of Fe content in the overlay, the protection of oxidation layer against the oxidation wear on the melted metal decreases.

  4. Assessment of Weld Overlays for Mitigating Primary Water Stress Corrosion Cracking at Nickel Alloy Butt Welds in Piping Systems Approved for Leak-Before-Break

    Energy Technology Data Exchange (ETDEWEB)

    Sullivan, Edward J.; Anderson, Michael T.

    2012-08-01

    This TLR provides an assessment of weld overlays as a mitigation strategy for PWSCC, and includes an assessment of the WOL-related inspection requirements of Code Case N-770-1, as conditioned in §50.55a.

  5. Mixing materials within zone boundaries using shape overlays

    Energy Technology Data Exchange (ETDEWEB)

    Grandy, J.

    1997-04-22

    Shape overlays provide a means of statically imposing a physical region containing specified material properties onto a zoned mesh. In the most general case, material interface boundaries are unrelated to mesh zone boundaries, causing zones to contain a mixture of materials, and the mesh itself is not uniform in physical space. We develop and apply an algorithm for shape overlays on nonorthogonal, nonuniform meshes in two dimensions. Examples of shape generation in a multiblock uid dynamics code are shown.

  6. The Corrosion and Corrosion Fatigue Behavior of Nickel Based Alloy Weld Overlay and Coextruded Claddings

    Science.gov (United States)

    Stockdale, Andrew

    The use of low NOx boilers in coal fired power plants has resulted in sulfidizing corrosive conditions within the boilers and a reduction in the service lifetime of the waterwall tubes. As a solution to this problem, Ni-based weld overlays are used to provide the necessary corrosion resistance however; they are susceptible to corrosion fatigue. There are several metallurgical factors which give rise to corrosion fatigue that are associated with the localized melting and solidification of the weld overlay process. Coextruded coatings offer the potential for improved corrosion fatigue resistance since coextrusion is a solid state coating process. The corrosion and corrosion fatigue behavior of alloy 622 weld overlays and coextruded claddings was investigated using a Gleeble thermo-mechanical simulator retrofitted with a retort. The experiments were conducted at a constant temperature of 600°C using a simulated combustion gas of N2-10%CO-5%CO2-0.12%H 2S. An alternating stress profile was used with a minimum tensile stress of 0 MPa and a maximum tensile stress of 300 MPa (ten minute fatigue cycles). The results have demonstrated that the Gleeble can be used to successfully simulate the known corrosion fatigue cracking mechanism of Ni-based weld overlays in service. Multilayer corrosion scales developed on each of the claddings that consisted of inner and outer corrosion layers. The scales formed by the outward diffusion of cations and the inward diffusion of sulfur and oxygen anions. The corrosion fatigue behavior was influenced by the surface finish and the crack interactions. The initiation of a large number of corrosion fatigue cracks was not necessarily detrimental to the corrosion fatigue resistance. Finally, the as-received coextruded cladding exhibited the best corrosion fatigue resistance.

  7. Residual stress analysis of an overlay weld on a dissimilar metal weld

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kang Soo; Lee, Ho Jin; Lee, Bong Sang (Korea Atomic Energy Research Institute, Daejeon (Korea)); Jung, I.C.; Byeon, J.G.; Park, K.S. (Doosan Heavy Industries and Construction Co., Changwon (Korea)), e-mail: kskim5@kaeri.re.kr

    2009-07-01

    In recent years, a dissimilar metal, Alloy 82/182 welds used to connect stainless steel piping and low alloy steel or carbon steel components in nuclear reactor piping system have experienced a cracking due to a primary water stress corrosion (PWSCC). It is well known that one reason for the cracking is the residual stress by the weld. But, it is difficult to estimate the weld residual stress exactly due to many parameters of a welding. In this paper, the analysis of 3 FEM models is performed to estimate the weld residual stress on a dissimilar metal weld exactly

  8. Microstructural changes of a thermally aged stainless steel submerged arc weld overlay cladding of nuclear reactor pressure vessels

    Energy Technology Data Exchange (ETDEWEB)

    Takeuchi, T., E-mail: takeuchi.tomoaki@jaea.go.jp [Japan Atomic Energy Agency, Tokai, Ibaraki 319-1195 (Japan); Kameda, J. [National Institute for Materials Science, Sengen, Tsukuba 305-0047 (Japan); Nagai, Y.; Toyama, T.; Matsukawa, Y. [Oarai Center, Institute for Materials Research, Tohoku University, Oarai, Ibaraki 311-1313 (Japan); Nishiyama, Y.; Onizawa, K. [Japan Atomic Energy Agency, Tokai, Ibaraki 319-1195 (Japan)

    2012-06-15

    The effect of thermal aging on microstructural changes in stainless steel submerged arc weld-overlay cladding of reactor pressure vessels was investigated using atom probe tomography (APT). In as-received materials subjected to post-welding heat treatments (PWHTs), with a subsequent furnace cooling, a slight fluctuation of the Cr concentration was observed due to spinodal decomposition in the {delta}-ferrite phase but not in the austenitic phase. Thermal aging at 400 Degree-Sign C for 10,000 h caused not only an increase in the amplitude of spinodal decomposition but also the precipitation of G phases with composition ratios of Ni:Si:Mn = 16:7:6 in the {delta}-ferrite phase. The degree of the spinodal decomposition in the submerged arc weld sample was similar to that in the electroslag weld one reported previously. We also observed a carbide on the {gamma}-austenite and {delta}-ferrite interface. There were no Cr depleted zones around the carbide.

  9. Sliding wear characteristics of Co-based overlay weld metal with dispersed boride particles; Hokabutsu ryushi bunsan kyoka Co ki nikumori kinzoku no suberi mamosei

    Energy Technology Data Exchange (ETDEWEB)

    Nishida, M.; Araki, T.; Shigekawa, Y. [Ehime University, Ehime (Japan). Faculty of Engineering; Asano, I.; Hayashi, Y. [Sumitomo Heavy Industries, Ltd., Tokyo (Japan)

    1998-05-05

    Requirements on wear resistant materials in recent years are applied not only to strength and hardness, but also to heat resistance and corrosion resistance. This paper describes fabrication of an overlay weld metal reinforced by dispersed particles, structured by a Co-based alloy (stellite No. 6) added with boride (MoB powder) using a plasma transferred arc welding process. The paper discusses the effect of MoB on wear characteristics at room temperature and elevated temperatures, as well as on seizability. When the MoB addition amount is increased to 3% by mass or more, the structure was found constituted by an eutectic structure with M2B and {beta} phases and an eutectic structure with M23C6 and {beta} phases, in addition to plate-shaped crystallized substance of CoMo2B2 which is a tetragonal system, and a matrix of {beta} Co. When S45C is used as a counterpart material, wear resistance was improved regardless of temperatures by making hardness of the overlay metal higher by HV 300 or more than that of the counterpart material. The overlay weld metal added with MoB showed high friction coefficient at room temperature, but even if the temperature is raised, it had less agglutination of S45C, and decreased at elevated temperatures. 13 refs., 16 figs., 1 tab.

  10. Friction stir welding tool and process for welding dissimilar materials

    Science.gov (United States)

    Hovanski, Yuri; Grant, Glenn J; Jana, Saumyadeep; Mattlin, Karl F

    2013-05-07

    A friction stir welding tool and process for lap welding dissimilar materials are detailed. The invention includes a cutter scribe that penetrates and extrudes a first material of a lap weld stack to a preselected depth and further cuts a second material to provide a beneficial geometry defined by a plurality of mechanically interlocking features. The tool backfills the interlocking features generating a lap weld across the length of the interface between the dissimilar materials that enhances the shear strength of the lap weld.

  11. Development of Weld Overlay System for Dissimilar Metal Alloy 82/182 Butt Welds

    Energy Technology Data Exchange (ETDEWEB)

    Park, K. S.; Byeon, J. G.; Kim, Y. J. [Doosan Heavy Industries and Construction Co., Ltd., Changwon (Korea, Republic of)

    2008-10-15

    As a result of the alloy 600 PWSCC(Primary Water Stress Corrosion Cracking), leak in the dissimilar welds in pressurizer nozzle was discovered recently in several US plants and the advanced companies had developed repair techniques. 2 or 3 years from now, more than half of the nuclear power plants in the country will be operated more than 20 years. Therefore, we need to develop repair techniques of dissimilar welds in pressurizer nozzle. With above backgrounds, we have developed a Prototype of Repair System for dissimilar welds in pressurizer nozzle.

  12. Evaluation of iron aluminide weld overlays for erosion - corrosion resistant boiler tube coatings in low NO{sub x} boilers

    Energy Technology Data Exchange (ETDEWEB)

    DuPont, J.N.; Banovic, S.W.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States)

    1996-08-01

    Low NOx burners are being installed in many fossil fired power plants in order to comply with new Clean Air Regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion is often enhanced and premature tube failures can occur. Failures due to oxidation and solid particle erosion are also a concern. A program was initiated in early 1996 to evaluate the use of iron aluminide weld overlays for erosion/corrosion protection of boiler tubes in Low NOx boilers. Composite iron/aluminum wires will be used with the Gas Metal Arc Welding (GMAW) process to prepare overlays on boiler tubes steels with aluminum contents from 8 to 16wt%. The weldability of the composite wires will be evaluated as a function of chemical composition and welding parameters. The effect of overlay composition on corrosion (oxidation and sulfidation) and solid particle erosion will also be evaluated. The laboratory studies will be complemented by field exposures of both iron aluminide weld overlays and co-extruded tubing under actual boiler conditions.

  13. Materials participation in welded joints manufacturing

    Science.gov (United States)

    Ghenghea, L. D.

    2016-08-01

    Management of materials dilution to form a joint with higher features asked by complex metallic structures is a problem that took attention and efforts of welding processes researchers and this communication will give a little contribution presenting some scientific and experimental results of dilution processes studied by Welding Research Group from Iasi, Romania, TCM Department. Liquid state welding processes have a strong dependence related to dilution of base and filler materials, the most important are for automatic joining using welding. The paper presents a review of some scientific works already published and their contributions, results of dilution coefficient evaluation using weighing, graphics and software applied for shielded metal arc welding process. Paper results could be used for welders’ qualification, welding procedure specification and other welding processes researchers’ activities. The results of Welding Research Group from Iasi, Romania, TCM Department, show dilution coefficient values between 20-30 % of base material and 70-80 % of filler material for studied welding process.

  14. Vacuum Gas Tungsten Arc Welding

    Science.gov (United States)

    Weeks, J. L.; Todd, D. T.; Wooten, J. R.

    1997-01-01

    A two-year program investigated vacuum gas tungsten arc welding (VGTAW) as a method to modify or improve the weldability of normally difficult-to-weld materials. After a vacuum chamber and GTAW power supply were modified, several difficult-to-weld materials were studied and key parameters developed. Finally, Incoloy 903 weld overlays were produced without microfissures.

  15. Weld repair of helium degraded reactor vessel material

    Energy Technology Data Exchange (ETDEWEB)

    Kanne, W.R. Jr.; Lohmeier, D.A.; Louthan, M.R. Jr.; Rankin, D.T.; Franco-Ferreira, E.A. (Westinghouse Savannah River Co., Aiken, SC (United States)); Bruck, G.J.; Madeyski, A.; Shogan, R.P.; Lessmann, G.G. (Westinghouse Electric Corp., Pittsburgh, PA (United States). Science and Technology Center)

    1990-01-01

    Welding methods for modification or repair of irradiated nuclear reactor vessels are being evaluated at the Savannah River Site. A low-penetration weld overlay technique has been developed to minimize the adverse effects of irradiation induced helium on the weldability of metals and alloys. This technique was successfully applied to Type 304 stainless steel test plates that contained 3 to 220 appm helium from tritium decay. Conventional welding practices caused significant cracking and degradation in the test plates. Optical microscopy of weld surfaces and cross sections showed that large surface toe cracks formed around conventional welds in the test plates but did not form around overlay welds. Scattered incipient underbead cracks (grain boundary separations) were associated with both conventional and overlay test welds. Tensile and bend tests were used to assess the effect of base metal helium content on the mechanical integrity of the low-penetration overlay welds. The axis of tensile specimens was perpendicular to the weld-base metal interface. Tensile specimens were machined after studs were resistance welded to overlay surfaces.

  16. Weld repair of helium degraded reactor vessel material

    Energy Technology Data Exchange (ETDEWEB)

    Kanne, W.R. Jr.; Lohmeier, D.A.; Louthan, M.R. Jr.; Rankin, D.T.; Franco-Ferreira, E.A. [Westinghouse Savannah River Co., Aiken, SC (United States); Bruck, G.J.; Madeyski, A.; Shogan, R.P.; Lessmann, G.G. [Westinghouse Electric Corp., Pittsburgh, PA (United States). Science and Technology Center

    1990-12-31

    Welding methods for modification or repair of irradiated nuclear reactor vessels are being evaluated at the Savannah River Site. A low-penetration weld overlay technique has been developed to minimize the adverse effects of irradiation induced helium on the weldability of metals and alloys. This technique was successfully applied to Type 304 stainless steel test plates that contained 3 to 220 appm helium from tritium decay. Conventional welding practices caused significant cracking and degradation in the test plates. Optical microscopy of weld surfaces and cross sections showed that large surface toe cracks formed around conventional welds in the test plates but did not form around overlay welds. Scattered incipient underbead cracks (grain boundary separations) were associated with both conventional and overlay test welds. Tensile and bend tests were used to assess the effect of base metal helium content on the mechanical integrity of the low-penetration overlay welds. The axis of tensile specimens was perpendicular to the weld-base metal interface. Tensile specimens were machined after studs were resistance welded to overlay surfaces.

  17. Study on microstructural changes in thermally-aged stainless steel weld-overlay cladding of nuclear reactor pressure vessels by atom probe tomography

    Energy Technology Data Exchange (ETDEWEB)

    Takeuchi, T., E-mail: takeuchi.tomoaki@jaea.go.jp [Japan Atomic Energy Agency, Tokai, Ibaraki 319-1195 (Japan); Kameda, J. [National Institute for Materials Science, Sengen, Tsukuba 305-0047 (Japan); Nagai, Y.; Toyama, T. [Oarai Center, Institute for Materials Research, Tohoku University, Oarai, Ibaraki 311-1313 (Japan); Nishiyama, Y.; Onizawa, K. [Japan Atomic Energy Agency, Tokai, Ibaraki 319-1195 (Japan)

    2011-08-15

    Highlights: > Microstructural changes in stainless steel electroslag weld-overlay cladding. > Thermal aging caused progress of spinodal decomposition and precipitation of G phases in the {delta}-ferrite phase. > The degree of the spinodal decomposition had a linear relationship to the hardness. - Abstract: The effect of thermal aging on microstructural changes was investigated in stainless steel weld-overlay cladding composed of 90% austenite and 10% {delta}-ferrite phases using atom probe tomography (APT). In as-received materials subjected to cooling process after post-welding heat treatments (PWHT), a slight fluctuation of the Cr concentration was already observed due to spinodal decomposition in the ferrite phase but not in the austenitic phase. Thermal aging at 400 deg. C for 10,000 h caused not only an increase in the amplitude of spinodal decomposition but also the precipitation of G phases with composition ratios of Ni:Si:Mn = 16:7:6 in the ferrite phase. The chemical compositions of M{sub 23}C{sub 6} type carbides seemed to be formed at the austenite/ferrite interface were analyzed. The analyses of the magnitude of the spinodal decomposition and the hardness implied that the spinodal decomposition was the main cause of the hardening.

  18. Effect of neutron irradiation on the mechanical properties of weld overlay cladding for reactor pressure vessel

    Science.gov (United States)

    Tobita, Tohru; Udagawa, Makoto; Chimi, Yasuhiro; Nishiyama, Yutaka; Onizawa, Kunio

    2014-09-01

    This study investigates the effects of high fluence neutron irradiation on the mechanical properties of two types of cladding materials fabricated using the submerged-arc welding and electroslag welding methods. The tensile tests, Charpy impact tests, and fracture toughness tests were conducted before and after the neutron irradiation with a fluence of 1 × 1024 n/m2 at 290 °C. With neutron irradiation, we could observe an increase in the yield strength and ultimate strength, and a decrease in the total elongation. All cladding materials exhibited ductile-to-brittle transition behavior during the Charpy impact tests. A reduction in the Charpy upper-shelf energy and an increase in the ductile-to-brittle transition temperature was observed with neutron irradiation. There was no obvious decrease in the elastic-plastic fracture toughness (JIc) of the cladding materials upon irradiation with high neutron fluence. The tearing modulus was found to decrease with neutron irradiation; the submerged-arc-welded cladding materials exhibited low JIc values at high temperatures.

  19. Effect of neutron irradiation on the mechanical properties of weld overlay cladding for reactor pressure vessel

    Energy Technology Data Exchange (ETDEWEB)

    Tobita, Tohru, E-mail: tobita.tohru@jaea.go.jp; Udagawa, Makoto; Chimi, Yasuhiro; Nishiyama, Yutaka; Onizawa, Kunio

    2014-09-15

    This study investigates the effects of high fluence neutron irradiation on the mechanical properties of two types of cladding materials fabricated using the submerged-arc welding and electroslag welding methods. The tensile tests, Charpy impact tests, and fracture toughness tests were conducted before and after the neutron irradiation with a fluence of 1 × 10{sup 24} n/m{sup 2} at 290 °C. With neutron irradiation, we could observe an increase in the yield strength and ultimate strength, and a decrease in the total elongation. All cladding materials exhibited ductile-to-brittle transition behavior during the Charpy impact tests. A reduction in the Charpy upper-shelf energy and an increase in the ductile-to-brittle transition temperature was observed with neutron irradiation. There was no obvious decrease in the elastic–plastic fracture toughness (J{sub Ic}) of the cladding materials upon irradiation with high neutron fluence. The tearing modulus was found to decrease with neutron irradiation; the submerged-arc-welded cladding materials exhibited low J{sub Ic} values at high temperatures.

  20. Research on the Impact of Amplitude of Vibrations on Electrical Parameters of Vibroarc Weld Overlay in Argon

    Directory of Open Access Journals (Sweden)

    Nikolov Mitko Ivanov

    2015-06-01

    Full Text Available The research is taken on the vibroarc welding apparatus ENTON-60 equipped with an axial non-inertial vibrator in argon shield. The criteria used for assessing the flow of the electric arc process and the formation of weld overlay clad surfaces are: short circuit voltage, voltage at the start of arc combustion, short circuit amperage, and amperage at the end of arc combustion. Wire electrode‘s vibrating frequency is considered as an input variable of the cybernetic model. It has been found that amplitude of vibrations has a significant impact on the vibroarc process - voltage parameters and welding current ratio, as the minimum amperage of short circuit and the lowest voltage at the start of arc combustion is realized at 2 mm amplitude of vibrations.

  1. Welding of Materials for Energy Applications

    Science.gov (United States)

    DuPont, John N.; Babu, Suresh; Liu, Stephen

    2013-07-01

    Materials will play a critical role in power generation from both new and existing plants that rely on coal, nuclear, and oil/gas as energy supplies. High efficiency power plants are currently being designed that will require materials with improved mechanical properties and corrosion resistance under conditions of elevated temperature, stress, and aggressive gaseous environments. Most of these materials will require welding during initial fabrication and plant maintenance. The severe thermal and strain cycles associated with welding can produce large gradients in microstructure and composition within the heat-affected and fusion zones of the weld, and these gradients are commonly accompanied by deleterious changes to properties. Thus, successful use of materials in energy applications hinges on the ability to understand, predict, and control the processing-microstructure-property relations during welding. This article highlights some of the current challenges associated with fusion welding of materials for energy applications.

  2. New materials for welding and surfacing

    Science.gov (United States)

    Kozyrev, N. A.; Galevsky, G. V.; Kryukov, R. E.; Titova, D. A.; Shurupov, V. M.

    2016-09-01

    The paper provides description of research into the influence of new materials and technologies on quality parameters of welds and deposited metal carried out in the research and production centre “Welding processes and technologies”. New welding technologies of tanks for northern conditions are considered, as well as technologies of submerged arc welding involving fluxing agents AN - 348, AN - 60, AN - 67, OK.10.71 and carbon-fluorine containing additives; new flux cored wires and surfacing technologies, teaching programs and a trainer for welders are designed.

  3. Materials and welding engineering in advanced coal utilization plants

    Energy Technology Data Exchange (ETDEWEB)

    Schuhmacher, D.; Schulze-Frielinghaus, W.; Puetz, J.; Eichhorn, F.; Gaever, E. van

    1983-08-01

    The authors present the findings of studies on welding methods for high-temperature alloys used in advanced coal gasification plants. They discuss weld preparation, automatic TIG welding, MIG welding (also with pulsed arc) and plasma arc welding. The mechanical properties of welded joints before and after age hardening are investigated, and the results of fatigue and corrosion tests are presented. The welding methods are compared with a view to their suitability for high-temperature materials.

  4. Review on electromagnetic welding of dissimilar materials

    Science.gov (United States)

    Shanthala, K.; Sreenivasa, T. N.

    2016-12-01

    Electromagnetic welding (EMW) is a highspeed joining technique that is used to join similar or dissimilar metals, as well as metals to non-metals. This technique uses electromagnetic force to mainly join conductive materials. Unlike conventional joining processes, the weld interface does not melt, thus keeping the material properties intact. Extremely high velocity and strain rate involved in the process facilitate extending the EMW technique for joining several materials. In this paper, the research and progress in electromagnetic welding are reviewed from various perspectives to provide a basis for further research.

  5. Application and prospect of computer technology in welding materials field

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    This paper summarizes the application status of computer technology in welding materials field from three aspects: the CAD of welding materials, the date base system for welding materials and the expert system for welding materials .Besides, this paper explores and discusses the existing problems and the developing trend in the future.

  6. A Feasibility Study of Applying SS 307Si Buffer Layer for Mitigating the Hot Cracking of Ni-Based Weld Overlay

    Science.gov (United States)

    Tsai, Kun-Chao; Jeng, Sheng-Long

    2017-07-01

    The hot cracking behavior of Ni-based Alloy 52M weld overlay with respective SS 307Si and SS 308L buffer layers was investigated. The dilution level of SS 307Si buffer layer is a little higher than that of SS 308L. However, the hot crack length of overlay with SS 307Si buffer layer is shorter and the SS 307Si layer has higher mechanical properties than that of SS 308L layer. As observed by SEM and EBSD, ferrites precipitated in SS 307Si buffer layer are in vermicular skeletons dotted with lathy precipitates, which have a little higher local stain than that of SS 308L weld. However, Alloy 52M weld around SS 307Si fusion boundary has a lower degree of local distortion. The results generalize that the SS 307Si buffer layer is marginally better for reducing hot cracking susceptibility, owing to its lower local stain and slightly higher mechanical strength.

  7. Simulation of the welding of irradiated materials

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Hua Tay

    1989-07-01

    Helium was uniformly implanted using the ''tritium trick'' technique to levels of 0.18, 2.5, 27, 105 and 256 atomic part per million (appm) for type 316 stainless steel, and 0.3 and 1 appm for Sandvik HT-9 (12 Cr-1MoVW). Both full penetration as well as partial penetration welds were then produced on control and helium-containing materials using the autogenous gas tungsten arc (GTA) welding process under full constraint conditions. For full penetration welds, both materials were successfully welded when they contained less than 0.3 appm helium. However, welds of both materials, when containing greater than 1 appm helium, were found to develop cracks during cooling of the weld. Transmission and scanning electron microscopy indicated that the HAZ cracking was caused by the growth and coalescence of grain boundary (GB) helium bubbles. This cracking occurred as a result of the combination of high temperatures and high shrinkage tensile stresses. The cracking in the fusion zone was found to result from the precipitation of helium along dendrite interfaces. A model based on the kinetics of diffusive cavity growth is presented to explain the observed results. The model proposes a helium bubble growth mechanism which leads to final intergranular rupture in the heat-affected zone. Results of the present study demonstrate that the use of conventional fusion welding techniques to repair materials degraded by exposure to irradiation environments may be difficult if the irradiation results in the generation of helium equal to or greater than 1 appm.

  8. Microsegregation and Precipitates in Inconel 625 Arc Weld Overlay Coatings on Boiler Pipes / Mikrosegregacja I Wydzielenia W Powłokach Ze Stopu Inconel 625 Napawanych Łukowo Na Rury Kotłowe

    Directory of Open Access Journals (Sweden)

    Rozmus-Górnikowska M.

    2015-12-01

    Full Text Available The aim of this work was to investigate the microsegregation and precipitates formed due to segregation in Inconel 625 arc weld overlay coatings on boiler pipes. Examination of microsegregation and precipitates were carried out by means of a scanning electron microscope (SEM equipped with an EDS detector as well as a transmission electron microscope (TEM equipped with a HAADF (STEM and an EDS detectors. The presence of precipitations in the weld overlay was also confirmed with X-ray diffraction analysis (XRD of residue in the form of powder that remained after the electrolytic dissolution of weld overlay matrix.

  9. Electron Beam Welding of Thick Copper Material

    Energy Technology Data Exchange (ETDEWEB)

    Broemssen, Bernt von [IVF Industriforskning och utveckling AB, Stockholm (Sweden)

    2002-08-01

    The purpose of this study was to review the two variants of the Electron Beam Welding (EBW) processes developed (or used) by 1- SKB, Sweden with assistance from TWI, England and 2 - POSIVA, Finland with assistance from Outokumpu, Finland. The aim was also to explain the principle properties of the EBW method: how it works, the parameters controlling the welding result but also giving rise to benefits, and differences between the EBW variants. The main conclusions are that both SKB and POSIVA will within a few years succeed to qualify their respective EBW method for welding of copper canisters. The Reduced Pressure EBW that SKB use today seems to be very promising in order to avoid root defects. If POSIVA does not succeed to avoid root defects with the high vacuum method and the beam oscillation technique it should be possible for POSIVA to incorporate the Reduced Pressure technique albeit with significant changes to the EBW equipment. POSIVA has possibly an advantage over SKB with the beam oscillation technique used, which gives an extra degree of freedom to affect the weld quality. The beam oscillation could be of importance for closing of the keyhole. Before EBW of lids, the material certification showing the alloy content (specifying min and max impurity percentages) and the mechanical properties should be checked. The welded material needs also to be tested for mechanical properties. If possible the weld should have a toughness level equal to that of the unwelded parent material. Specifically some conclusions are reported regarding the SKB equipment. Suggestions for further development are also given in the conclusion chapter.

  10. Parameter optimization of overlaying welding for herringbone gear rollers of crushers based on Taguchi method%基于田口试验法碾碎机人字齿轴辊堆焊参数的优化

    Institute of Scientific and Technical Information of China (English)

    潘玉山; 姚恭民

    2011-01-01

    应用田口试验法对影响碾碎机人字齿轴辊堆焊层质量参数(堆焊电流、堆焊速度、焊丝送进速度、焊丝直径及焊丝伸出长度等)进行分析,得出堆焊参数优化组合,并通过试验验证了其正确性.%The main factors (overlaying welding current, overlaying welding speed, wire feeding speed, wire diameter and wire extending length etc.) affecting the overlaying welding quality of the herringbone gear roller of the crusher are analyzed with Taguchi method, and the optimal combination of overlaying welding parameters is obtained. Finally, its correctness is verified with tests.

  11. Welded joints integrity analysis and optimization for fiber laser welding of dissimilar materials

    Science.gov (United States)

    Ai, Yuewei; Shao, Xinyu; Jiang, Ping; Li, Peigen; Liu, Yang; Liu, Wei

    2016-11-01

    Dissimilar materials welded joints provide many advantages in power, automotive, chemical, and spacecraft industries. The weld bead integrity which is determined by process parameters plays a significant role in the welding quality during the fiber laser welding (FLW) of dissimilar materials. In this paper, an optimization method by taking the integrity of the weld bead and weld area into consideration is proposed for FLW of dissimilar materials, the low carbon steel and stainless steel. The relationships between the weld bead integrity and process parameters are developed by the genetic algorithm optimized back propagation neural network (GA-BPNN). The particle swarm optimization (PSO) algorithm is taken for optimizing the predicted outputs from GA-BPNN for the objective. Through the optimization process, the desired weld bead with good integrity and minimum weld area are obtained and the corresponding microstructure and microhardness are excellent. The mechanical properties of the optimized joints are greatly improved compared with that of the un-optimized welded joints. Moreover, the effects of significant factors are analyzed based on the statistical approach and the laser power (LP) is identified as the most significant factor on the weld bead integrity and weld area. The results indicate that the proposed method is effective for improving the reliability and stability of welded joints in the practical production.

  12. Effect of weld line shape on material flow during friction stir welding of aluminum and steel

    Science.gov (United States)

    Yasui, Toshiaki; Ando, Naoyuki; Morinaka, Shinpei; Mizushima, Hiroki; Fukumoto, Masahiro

    2014-08-01

    The effect of weld line shape on material flow during the friction stir welding of aluminum and steel was investigated. The material flow velocity was evaluated with simulated experiments using plasticine as the simulant material. The validity of the simulated experiments was verified by the marker material experiments on aluminum. The circumferential velocity of material around the probe increased with the depth from the weld surface. The effect is significant in cases where the advancing side is located on the outside of curve and those with higher curvature. Thus, there is an influence of weld line shape on material flow.

  13. FLUXES FOR MECHANIZED ELECTRIC WELDING,

    Science.gov (United States)

    WELDING FLUXES, WELDING ), (* WELDING , WELDING FLUXES), ARC WELDING , WELDS, STABILITY, POROSITY, WELDING RODS, STEEL, CERAMIC MATERIALS, FLUXES(FUSION), TITANIUM ALLOYS, ALUMINUM ALLOYS, COPPER ALLOYS, ELECTRODEPOSITION

  14. Weld formation during material extrusion additive manufacturing.

    Science.gov (United States)

    Seppala, Jonathan E; Hoon Han, Seung; Hillgartner, Kaitlyn E; Davis, Chelsea S; Migler, Kalman B

    2017-08-18

    Material extrusion (ME) is a layer-by-layer additive manufacturing process that is now used in personal and commercial production where prototyping and customization are required. However, parts produced from ME frequently exhibit poor mechanical performance relative to those from traditional means; moreover, fundamental knowledge of the factors leading to development of inter-layer strength in this highly non-isothermal process is limited. In this work, we seek to understand the development of inter-layer weld strength from the perspective of polymer interdiffusion under conditions of rapidly changing mobility. Our framework centers around three interrelated components: in situ thermal measurements (via infrared imaging), temperature dependent molecular processes (via rheology), and mechanical testing (via mode III fracture). We develop the concept of an equivalent isothermal weld time and test its relationship to fracture energy. For the printing conditions studied the equivalent isothermal weld time for Tref = 230 °C ranged from 0.1 ms to 100 ms. The results of these analysis provide a basis for optimizing inter-layer strength, the limitations of the ME process, and guide development of new materials.

  15. The electron beam welding of dissimilar materials - case study

    Science.gov (United States)

    Munteanu, A.

    2016-11-01

    The modalities to realize the welding workpieces are multiple. The electron beam welding is one of them. One can weld two different types of materials that give the possibility to reduce the cost of workpiece, if the active part is realised of rich materials welded on components with inferior phisico-mecanical characteristics. The procedure provides great flexibility to the product designs through efficient use of each type of material. So this aspects lead to the necessity to join dissimilar metals. Different tables are given in the specific literature regarding the possible combination. Conflicts may arise by the compromises required for to the optimum heat control of the two dissimilar materials used. But nowadays, more and more frequently are meet the welding of dissimilar metals, thus, the objective of this article is to provide information regarding the particular case of welding between stainless steel and copper without the filler material use.

  16. Study of issues in difficult-to-weld thick materials by hybrid laser arc welding

    Science.gov (United States)

    Mazar Atabaki, Mehdi

    There is a high interest for the high strength-to-weight ratio with good ductility for the welds of advanced alloys. The concern about the welding of thick materials (Advanced high strength steels (AHSS) and 5xxx and 6xxx series of aluminum alloys) has stimulated the development of manufacturing processes to overcome the associated issues. The need to weld the dissimilar materials (AHSS and aluminum alloys) is also required for some specific applications in different industries. Hence, the requirement in the development of a state-of-the-art welding procedure can be helpful to fulfill the constraints. Among the welding methods hybrid laser/arc welding (HLAW) has shown to be an effective method to join thick and difficult-to-weld materials. This process benefits from both advantages of the gas metal arc welding (GMAW) and laser welding processes. The interaction of the arc and laser can help to have enough penetration of weld in thick plates. However, as the welding of dissimilar aluminum alloys and steels is very difficult because of the formation of brittle intermetallics the present work proposed a procedure to effectively join the alloys. The reports showed that the explosively welded aluminum alloys to steels have the highest toughness, and that could be used as an "insert" (TRICLAD) for welding the thick plates of AHSS to aluminum alloys. Therefore, the HLAW of the TRICLAD-Flange side (Aluminum alloy (AA 5456)) to the Web side (Aluminum alloys (AA 6061 and AA 5456)) and the TRICLAD-Flange side (ASTM A516) to the Web side (AHSS) was studied in the present work. However, there are many issues related to HLAW of the dissimilar steels as well as dissimilar aluminum alloys that have to be resolved in order to obtain sound welds. To address the challenges, the most recent welding methods for joining aluminum alloys to steels were studied and the microstructural development, mechanical properties, and on-line monitoring of the welding processes were discussed as well

  17. The Effects of Carbide Characteristics on the Performance of Tungsten Carbide-Based Composite Overlays, Deposited by Plasma-Transferred Arc Welding

    Science.gov (United States)

    Fisher, G.; Wolfe, T.; Meszaros, K.

    2013-06-01

    In Alberta, there are huge quantities of ore processed to remove bitumen from oil sands deposits. The scale of production generates very aggressive tribocorrosive conditions during the mining, extraction, and upgrading processes. It is common to apply tungsten carbide-based composite overlays to improve the reliability and extend service lives of equipment and components. The performance of the applied overlays is largely dependent on the selection of the carbide type and the wear environment. This paper will evaluate overlays containing macrocrystalline, angular eutectic, and spherical eutectic tungsten carbides and discuss the performance of the overlays with a focus on carbide properties and the interactions between the service conditions and the composite material. This discussion will demonstrate how effective selection of protective materials can improve the reliability of oil sands equipment.

  18. Weld nugget formation in resistance spot welding of new lightweight sandwich material

    DEFF Research Database (Denmark)

    Sagüés Tanco, J.; Nielsen, Chris Valentin; Chergui, Azeddine

    2015-01-01

    Weldability of a new lightweight sandwich material, LITECOR®, by resistance spot welding is analyzed by experiments and numerical simulations. The spot welding process is accommodated by a first pulse squeezing out the non-conductive polymer core of the sandwich material locally to allow metal–me...

  19. RESTORING A DAMAGED 16-YEAR -OLD INSULATING POLYMER CONCRETE DIKE OVERLAY: REPAIR MATERIALS AND TECHNOLOGIES.

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA,T.

    2007-01-01

    The objective of this program was to design and formulate organic polymer-based material systems suitable for repairing and restoring the overlay panels of insulating lightweight polymer concrete (ILPC) from the concrete floor and slope wall of a dike at KeySpan liquefied natural gas (LNG) facility in Greenpoint, Brooklyn, NY, just over sixteen years ago. It also included undertaking a small-scale field demonstration to ensure that the commercial repairing technologies were applicable to the designed and formulated materials.

  20. Picosecond laser welding of similar and dissimilar materials.

    Science.gov (United States)

    Carter, Richard M; Chen, Jianyong; Shephard, Jonathan D; Thomson, Robert R; Hand, Duncan P

    2014-07-01

    We report picosecond laser welding of similar and dissimilar materials based on plasma formation induced by a tightly focused beam from a 1030 nm, 10 ps, 400 kHz laser system. Specifically, we demonstrate the welding of fused silica, borosilicate, and sapphire to a range of materials including borosilicate, fused silica, silicon, copper, aluminum, and stainless steel. Dissimilar material welding of glass to aluminum and stainless steel has not been previously reported. Analysis of the borosilicate-to-borosilicate weld strength compares well to those obtained using similar welding systems based on femtosecond lasers. There is, however, a strong requirement to prepare surfaces to a high (10-60 nm Ra) flatness to ensure a successful weld.

  1. Characteristics comparison of weld metal zones welded to cast and forged steels for piston crown material

    Science.gov (United States)

    Moon, Kyung-Man; Kim, Yun-Hae; Lee, Myeong-Hoon; Baek, Tae-Sil

    2015-03-01

    An optimum repair welding for the piston crown which is one of the engine parts exposed to the combustion chamber is considered to be very important to prolong the engine lifetime from an economical point of view. In this study, two types of filler metals such as 1.25Cr-0.5Mo, 0.5Mo were welded with SMAW method and the other two types of filler metals such as Inconel 625 and 718 were welded with GTAW method, respectively, and the used base metals were the cast and forged steels of the piston crown material. The weld metal zones welded with Inconel 625 and 718 filler metals exhibited higher corrosion resistance compared to 1.25Cr-0.5Mo and 0.5Mo filler metals. In particular, the weld metal zone welded with Inconel 718 and 0.5Mo, filler metals indicated the best and worst corrosion resistance, respectively. Consequently, it is suggested that the corrosion resistance of the weld metal zone surely depends on the chemical components of each filler metal and welding method irrespective of the types of piston crown material.

  2. Influence of curing time, overlay material and thickness on three light-curing composites used for luting indirect composite restorations.

    Science.gov (United States)

    D'Arcangelo, Camillo; De Angelis, Francesco; Vadini, Mirco; Carluccio, Fabio; Vitalone, Laura Merla; D'Amario, Maurizio

    2012-08-01

    To assess the microhardness of three resin composites employed in the adhesive luting of indirect composite restorations and examine the influence of the overlay material and thickness as well as the curing time on polymerization rate. Three commercially available resin composites were selected: Enamel Plus HRI (Micerium) (ENA), Saremco ELS (Saremco Dental) (SAR), Esthet-X HD (Dentsply/DeTrey) (EST-X). Post-polymerized cylinders of 6 different thicknesses were produced and used as overlays: 2 mm, 3 mm, 3.5 mm, 4 mm, 5 mm, and 6 mm. Two-mm-thick disks were produced and employed as underlays. A standardized amount of composite paste was placed between the underlay and the overlay surfaces which were maintained at a fixed distance of 0.5 mm. Light curing of the luting composite layer was performed through the overlays for 40, 80, or 120 s. For each specimen, the composite to be cured, the cured overlay, and the underlay were made out of the same batch of resin composite. All specimens were assigned to three experimental groups on the basis of the resin composite used, and to subgroups on the basis of the overlay thickness and the curing time, resulting in 54 experimental subgroups (n = 5). Forty-five additional specimens, 15 for each material under investigation, were produced and subjected to 40, 80, or 120 s of light curing using a microscope glass as an overlay; they were assigned to 9 control subgroups (n = 5). Three Vicker's hardness (VH) indentations were performed on each specimen. Means and standard deviations were calculated. Data were statistically analyzed using 3-way ANOVA. Within the same material, VH values lower than 55% of control were not considered acceptable. The used material, the overlay thickness, and the curing time significantly influenced VH values. In the ENA group, acceptable hardness values were achieved with 3.5-mm or thinner overlays after 120 or 80 s curing time (VH 41.75 and 39.32, respectively), and with 2-mm overlays after 40 s (VH 54

  3. Recommendations for the repair, the lining or the strengthening of concrete slabs or pavements with bonded cement-based material overlays

    OpenAIRE

    Courard, Luc; Bissonnette, Benoît; Beushausen, Hans; Fowler,David; Trevino, Manuel; Alex, Vaysburd; Johan, Silfwerbrand

    2013-01-01

    The recommendations presented in this publication are inspired by the State of the Art Report edited by the RILEM technical committee TC 193 RLS Bonded cement-based material overlays for the repair, the lining or the strengthening of slabs and pavements. The objective is to lay out all the practical aspects to be considered in the design of concrete overlays: bonded concrete overlay process, assessment of the existing structure, surface preparation, overlay materials, design methods, construc...

  4. Fine tuning of dwelling time in friction stir welding for preventing material overheating, weld tensile strength increase and weld nugget size decrease

    Directory of Open Access Journals (Sweden)

    Mijajlović Miroslav M.

    2016-01-01

    Full Text Available After successful welding, destructive testing into test samples from Al 2024-T351 friction stir butt welds showed that tensile strength of the weld improve along the joint line, while dimensions of the weld nugget decrease. For those welds, both the base material and the welding tool constantly cool down during the welding phase. Obviously, the base material became overheated during the long dwelling phase what made conditions for creation of joints with the reduced mechanical properties. Preserving all process parameters but varying the dwelling time from 5-27 seconds a new set of welding is done to reach maximal achievable tensile strength. An analytical-numerical-experimental model is used for optimising the duration of the dwelling time while searching for the maximal tensile strength of the welds

  5. Effect of Thermal and Diffusion Processes on Formation of the Structure of Weld Metal in Laser Welding of Dissimilar Materials

    Science.gov (United States)

    Turichin, G. A.; Klimova, O. G.; Babkin, K. D.; Pevzner, Ya. B.

    2014-01-01

    The thermal and diffusion processes in laser welding of dissimilar materials are simulated. The active LaserCAD model for welding of dissimilar materials is amended. The developed model is verified for the Fe - Cu system. The microstructure of a weld of tin bronze and low-carbon steel is studied and the elements in the diffusion zone are analyzed. The computed and experimental data for laser and electron-beam welding are shown to agree well.

  6. 低成本电弧喷涂替代堆焊案例分析研究%A Case Study of the Potential of Wire Arc Spraying As a Cost Effective Alternative to Established Weld Overlay Processes

    Institute of Scientific and Technical Information of China (English)

    Peter Tommy Nielsen; Carsten Jensen; FORCE Technology Denmark

    2014-01-01

    堆焊是一种常规的涂层制备方法,并且制备的涂层可以满足各种性能要求的需要。堆焊在工业中普遍应用,然而,他们有一个共同点,由于涂层制备速度的限制,导致成本相对较高。本文主要关注采用电弧喷涂替代MAG堆焊用于农业装备制造生产线的可行性,例如,耕作设备。与堆焊相比,采用电弧喷涂可以优化五种以上的生产工艺,减少多项生产工艺流程。本文主要目标是应用电弧喷涂工艺获得一个类似或更好的涂层质量。本文中制备的涂层材料重点是降低成本,提高生产效率,其目标是实现耕作设备在复杂耕作条件下具备更高的耐磨性。将涂覆有耐磨涂层的犁头在田间的测试是主要的评定方法。此外,该涂层将采用金相光学显微镜(LOM)和扫描电子显微镜(SEM)观察来解释和支持的现场试验研究结果。%In general, the well established and numerous weld overlay processes are effective and produce coatings,which meet the requirements of their intended usage. Problems and requests within the industries using weld overlay processes are wide spread, however, they have one thing in common. The limiting factors of process speed as well as the relatively high process cost. This paper focuses on the possibilities of using wire arc spraying as an alternative to MAG overlay welding in an established production line of devices used for agricultural purposes, i.e. ploughing. This will optimise the production of components with a factor 5 or more and reduce the number of process steps when using weld overlay. The primary objective is to obtain a similar or better coating quality, when applying wire arc spraying. A minor material study, where the focal point is cost efficiency, is implemented targeting high wear resistance, as well a high tolerance of intense and random impact by various sized hard and abrasive objects during ploughing. The coated

  7. Process Simulation of Resistance Weld Bonding and Automotive Light-weight Materials

    DEFF Research Database (Denmark)

    Zhang, Wenqi; Chergui, Azeddine; Nielsen, Chris Valentin

    and predicting welding process window, for weld planning with optimal welding parameter settings, and for modeling microstructures and hardness distribution after welding. Latest developments have been made on simulation of resistance welding with nonconductive materials for applications in weld bonding......This paper presents the latest developments in numerical simulation of resistance welding especially with the new functions for simulation of microstructures, weld bonding and spot welding of new light-weight materials. The fundamental functions in SORPAS® are built on coupled modeling...... of mechanical, electrical, thermal and metallurgical processes, which are essential for simulation of resistance welding process to predict the welding results and evaluate the weldability of materials. These functions have been further extended with new functions for optimization of welding process parameters...

  8. Welding.

    Science.gov (United States)

    Cowan, Earl; And Others

    The curriculum guide for welding instruction contains 16 units presented in six sections. Each unit is divided into the following areas, each of which is color coded: terminal objectives, specific objectives, suggested activities, and instructional materials; information sheet; transparency masters; assignment sheet; test; and test answers. The…

  9. Effect of welding speed on the material flow patterns in friction stir welding of AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    ZHANG Hua; Wu Huiqiang; Huang Jihua; LIN Sanbao; WU Lin

    2007-01-01

    The clear zigzag-line pattern on transverse cross sections can be used to explain the formation mechanism of the weld nugget when friction stir welded AZ31 magnesium alloy without any other insert material is used as mark. It provides a simple and useful method to research the joining mechanism of friction stir welding. The rotation speed is kept at 1000 r/min and the welding speed changes from 120 mm/min to 600 mm/min. The macrostructure on the transverse cross section was divided into several parts by faying surface. The results show that the shape and formation procedure of the weld nugget change with the welding speed. There are two main material flows in the weld nugget: one is from the advancing side and the other is from the retreating side. A simple model on the weld nugget formation of FSW is presented in this article.

  10. Seleção dos parâmetros através dos custos de soldagem para aplicação de revestimento com ligas de níquel depositadas pelo processo MIG/MAG Using the welding costs to select welding parameters for Weld Overlay with nickel alloy through the GMAW process

    Directory of Open Access Journals (Sweden)

    Antonio Rodolfo Paulino Pessoa

    2011-03-01

    Full Text Available Neste trabalho foram calculados e comparados os custos de soldagem associados a cada um dos ensaios realizados, como forma de determinar parâmetros operacionais adequados e economicamente viáveis para soldagem com o processo MIG/MAG com transferência metálica por curto-circuito, visando uma correta deposição de revestimentos com ligas de níquel sobre um substrato de aço C-Mn. O número de ensaios a serem realizados, foi determinado pelo uso do método Taguchi que dividiu os ensaios em duas matrizes L9, resultando num total de 18 ensaios. Na comparação dos gastos despendidos em cada um dos ensaios foi utilizado o custo direto total da soldagem de um revestimento com 55 mm de largura e 190 mm de comprimento, utilizando uma sobreposição de 50%. Com base nos resultados dos ensaios foram pré-selecionados quatro ensaios (R7, R11, R12 e RC4, dentre os quais o ensaio R11 apresentou o menor custo. Mas vale ressaltar que nos quatro ensaios pré-selecionados o material de adição utilizado foi a liga 625, pois esta liga apresentar um custo do arame-eletrodo muito inferior as demais ligas (C-276 e 686. Assim a escolha do material de adição para aplicação do revestimento ficou restrita somente a liga 625.In this work were calculated and compared the welding costs for each of the tests performed to determine operational parameters and economically feasible for welding with GMAW process in a short circuiting transfer mode, aiming at a correct weld overlay with nickel alloy on a substrate of C-Mn steel. The number of tests to be performed was determined by using the Taguchi method that divided the tests into two L9 orthogonal arrays resulting in a total of 18 experiments. To compare the costs incurred in each of the tests we used the total direct cost of welding a layer with dimensions of 55 x 190 mm, using an overlap of 50%. Based on the results of the tests were pre-selected four tests (R7, R11, R12 and RC4, among which the test R11 has the

  11. Perceived effects of coloured overlays on reading material in persons with albinism

    Directory of Open Access Journals (Sweden)

    N. T. Makgaba

    2008-01-01

    Full Text Available Persons with albinism often complain of glare when reading. They may therefore benefit from coloured filter overlays just as they benefit from tinted lenses. The purpose of this study was to assess the effectof coloured overlays on print perception in persons with oculocutaneous albinism (OCA.   Fifty subjects were included in this study, their ages ranged from 12 to 31 years with a mean of 16.12 years (SD = ± 4.56 years.  Following refraction and subsequent compensation for refractive errors, subjective perception of print was examined with the subject looking at the Wilkins® reading rate test chart with and without colored filter overlay/s.  The subjects were asked to respond to questions previously used in a questionnaire by Wilkins (2001. The percentage frequencies of positive (beneficial responses were used to decide whether or not a particular overlay would enhance reading performance.  McNemar’s test was used to establish significant differences between responses to questions without and with overlays. All single overlays gave greater percentages of positive responses (92.0-97.2% than without overlay (85.2%.  The single overlay that provided the highest positive responses was blue (97.2% and the least was purple (92.0%. All double overlays, except grey/grey (82.0% gave greater positive responses than without overlay (85.2%. Aqua/blue gave the greatest positive responses (possible benefits (97.2%, followed by rose/rose (96.8%.  Comparing the responses without overlay with single and double overlays, the difference in responses to the five questions was only significant (p < 0.05 with regard to brightness of the surface. The results suggest that overlays provided a more glare-free reading surface than without an overlay. It was, therefore concluded that the best advantage of the coloured overlays was in glare reduction.  Although this study showed that there were more subjects who preferred single blue and aqua/blue double

  12. Virtual Welded-Joint Design Integrating Advanced Materials and Processing Technologies

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Z.; Dong, P.; Liu, S.; Babu, S.; Olson, G.; DebRoy, T.

    2005-04-15

    The primary goal of this project is to increase the fatigue life of a welded-joint by 10 times and to reduce energy use by 25% through product performance and productivity improvements using an integrated modeling approach. The fatigue strength of a welded-joint is currently the bottleneck to design high performance and lightweight welded structures using advanced materials such as high strength steels. In order to achieve high fatigue strength in a welded-joint it is necessary to manage the weld bead shape for lower stress concentration, produce preferable residual stress distribution, and obtain the desired microstructure for improved material toughness and strength. This is a systems challenge that requires the optimization of the welding process, the welding consumable, the base material, as well as the structure design. The concept of virtual welded-joint design has been proposed and established in this project. The goal of virtual welded-joint design is to develop a thorough procedure to predict the relationship of welding process, microstructure, property, residual stress, and the ultimate weld fatigue strength by a systematic modeling approach. The systematic approach combines five sub-models: weld thermal-fluid model, weld microstructure model, weld material property model, weld residual stress model, and weld fatigue model. The systematic approach is thus based on interdisciplinary applied sciences including heat transfer, computational fluid dynamics, materials science, engineering mechanics, and material fracture mechanics. The sub-models are based on existing models with further development. The results from modeling have been validated with critical experiments. The systematic modeling approach has been used to design high fatigue resistant welds considering the combined effects of weld bead geometry, residual stress, microstructure, and material property. In particular, a special welding wire has been developed in this project to introduce

  13. Seleção de parâmetros através do método Taguchi para soldagem de revestimento com ligas de níquel pelo processo MIG/MAG Using the Taguchi method to select welding parameters for weld overlay with nickel alloy through the GMAW process

    Directory of Open Access Journals (Sweden)

    Antonio Rodolfo Paulino Pessoa

    2010-12-01

    Full Text Available Neste trabalho utilizou-se o método Taguchi (planejamento Robusto de experimentos, para cumprir com um reduzido número de ensaios, dois objetivos: obter a influência dos fatores de controle sobre as variáveis respostas e determinar as condições ideais para aplicação das ligas de níquel nas soldagens de revestimentos através do processo MIG/MAG com transferência metálica por curto-circuito. Foram escolhidos seis fatores de controle com três níveis cada: Tensão de referência, Velocidade de soldagem, Tipo de tecimento, Técnica da tocha, Gás de proteção e o Material de adição. Por sua vez as variáveis respostas escolhidas foram: Diluição (D e Razão entre o reforço e a largura (R/L. As soldagens foram realizadas na posição plana por simples deposição sobre chapas de aço ASTM 516 Gr60 com dimensões de 200 x 50 x 12,7 mm. O uso do tecimento proporcionou cordões com baixos valores da razão R/L e obteve valores bastante baixos de diluição chegando à ordem de 5%. A combinação dos níveis dos fatores de controle apontados como ótimos pelo método Taguchi resultaram em valores para as variáveis repostas consideradas adequadas para a soldagem de revestimento.In this work aim the Taguchi method (Robust design of experiments was chosen to achieve with a limited number of tests two objectives: the first was to the influence of the control factors (welding parameters on quality characteristics (weld bead geometry and the second was to determine optimal conditions for weld overlay with nickel alloy through the GMAW process in a short circuiting transfer mode. Six control factors were employed with three levels each: Reference voltage, Welding speed, Arc oscillation, welding gun orientation (Perpendicular, forehand and backhand, Shielding gas and filler metal. Already the employed quality characteristics were: Percent dilution (D and the ration between reinforcement and bead width (R/L. The weldings were accomplished using

  14. Influence of overlay restorative materials and load cusps on the fatigue resistance of endodontically treated molars.

    Science.gov (United States)

    Magne, Pascal; Knezevic, Alena

    2009-10-01

    To assess the influence of restorative materials and load cusps on the fatigue resistance of endodontically treated molars. Thirty extracted molars received root canal treatment followed by a standardized tooth preparation (3-mm cuspal reduction and immediate dentin sealing). Twenty Cerec 3 overlays (Sirona Dental Systems) were milled in the ceramic Vita MKII block (Vident; groups MKIIGL and MKIIGL-Z, oven-glazed), and 10 restorations were duplicated with a composite resin (Miris 2, Coltane/Whaledent; group M2). The fitting surfaces of the restorations were hydrofluoric acid etched (porcelain only) and silanated. Preparations were airborne-particle abraded and etched. All restorations were luted with preheated Filtek Z100 (3M ESPE) and subjected to cyclic isometric chewing (5 Hz) starting at 200 N (5,000 cycles), followed by stages of 400, 600, 800, 1,000, 1,200, and 1,400 N at a maximum of 30,000 cycles each. A stainless steel load sphere was used for groups MKIIGL and M2, while a composite resin load sphere was used in group MKIIGL-Z. All samples were loaded until fracture or to a maximum of 185,000 cycles. Groups were compared using the Kaplan-Meier survival curves (P = .05). None of the molars restored with porcelain withstood all 185,000 loading cycles (survival = 0%). The mean fracture load for MKIIGL was 1,060 N and for MKIIGL-Z, 1,280 N. In group M2, the survival rate was 50%. The rate of fracture below the CEJ was 40%, 30%, and 20% for MKIIGL, MKIIGL-Z, and M2, respectively. Miris 2 overlays showed higher fatigue resistance than MKII porcelain (P = .01) when loaded with a stainless steel antagonist.

  15. Effect of the hardness of welded materials on the position of the lower limit of explosive welding

    Energy Technology Data Exchange (ETDEWEB)

    Zakharenko, I.D.; Zlobin, B.S.

    1984-03-01

    In order to clarify the question of the effect of the hardness of materials on the position of the lower limit in explosive welding, the authors carried out experiments with materials of essentially different hardnesses. (The investigation of the processes that take place near the lower limit of the region of welding is important in helping us to understand the mechanism of the formation of the welded joint. The experiments permit these conclusions: The process of self-purification in the explosive welding of materials of different hardness can take place as a result of the formation of a flow of material from the softer plate alone; and, in calculating the lower limit of the welding region, the H /SUB V/ of the softer material should be substituted in the expression for calculating the critical angle..gamma.. *.

  16. Modeling of material flow in friction stir welding process

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    This paper presents a 3D numerical model to study the material flow in the friction stir welding process. Results indicate that the material in front of the pin moves upwards due to the extrusion of the pin, and then the upward material rotates with the pin. Behind the rotating tool, the material starts to move downwards and to deposit in the wake. This process is the real cause to make friction stir welding process continuing successfully. The tangent movement of the material takes the main contribution to the flow of the material in friction stir welding process. There exists a swirl on the advancing side and with the increase of the translational velocity the inverse flow of the material on the advancing side becomes faster. The shoulder can increase the velocity of material flow in both radial direction and tangent direction near the top surface. The variations of process parameters do have an effect on the velocity field near the pin, especially in the region in which the material flow is faster.

  17. Measurement of outgassing rate for GTAW welded SS304 materials

    Science.gov (United States)

    Bukhari, Mohsin; Mukherjee, Samiran; Panchal, Paresh; Gangradey, Ranjana; Shukla, Ajit Kumar

    2016-09-01

    Outgassing plays an important role to achieve Ultra High Vacuum (UHV) and to maintaining the required vacuum level of the vessel. For a large size machines like Tokamak, accelerators, space simulation chambers, outgassing from the structural materials and their welding sections need to be checked during the design. Hence studies were carried out for the measurement of outgassing rate for the Gas Tungsten Arc Welding (GTAW) welded SS304 materials at OutGassing Measurement System (OGMS) at IPR Extension Lab. The system consists of two chambers, pumping chamber and sample chamber, made up of 304 grades Stainless Steel pre-air baked at 400 °C. The pumping chamber connected to a turbo molecular pump having pumping speed 240 l/s, backed by a rotary vacuum pump having pumping speed 5m3/hour. Pumping chamber and sample chamber connected through a 100 CF flange having a circular aperture of 5.2 mm diameter. The conductance of aperture is 2.47 l/s. Bare SS304 sample & GTAW welded SS304 samples are prepared with 100mmX50mmX5mm and 95mmX55mmX5mm dimensions respectively. The base outgassing rate of the blank system is 2.34×10-11 mbar l/s-cm2. The calculated outgassing rate is 3.66×10-10 & 4.37×10-10 mbar l/s-cm2 for bare sample & welded sample. From the partial pressure analysis it has been found that hydrogen and nitrogen are in the partial level of 3.35×10-9 & 2.36×10-9 for bare sample and 3.14×10-9 mbar & 2.33×10-9 mbar for welded sample. It has been observed that, the GTAW doesn't have major effect on outgassing rate and one can use welded joint for designing a large vessel welding sections.

  18. Material test data of SUS304 welded joints

    Energy Technology Data Exchange (ETDEWEB)

    Asayama, Tai [Japan Nuclear Cycle Development Inst., Oarai, Ibaraki (Japan). Oarai Engineering Center; Kawakami, Tomohiro [Nuclear Energy System Incorporation, Tokyo (Japan)

    1999-10-01

    This report summarizes the material test data of SUS304 welded joints. Numbers of the data are as follows: Tensile tests 71 (Post-irradiation: 39, Others: 32), Creep tests 77 (Post-irradiation: 20, Others: 57), Fatigue tests 50 (Post-irradiation: 0), Creep-fatigue tests 14 (Post-irradiation: 0). This report consists of the printouts from 'the structural material data processing system'. (author)

  19. Friction Stir Lap Welding: material flow, joint structure and strength

    Directory of Open Access Journals (Sweden)

    Z.W. Chen

    2012-12-01

    Full Text Available Friction stir welding has been studied intensively in recent years due to its importance in industrial applications. The majority of these studies have been based on butt joint configuration and friction stir lap welding (FSLW has received considerably less attention. Joining with lap joint configuration is also widely used in automotive and aerospace industries and thus FSLW has increasingly been the focus of FS research effort recently. number of thermomechancal and metallurgical aspects of FSLW have been studied in our laboratory. In this paper, features of hooking formed during FSLW of Al-to-Al and Mg-to-Mg will first be quantified. Not only the size measured in the vertical direction but hook continuity and hooking direction have been found highly FS condition dependent. These features will be explained taking into account the effects of the two material flows which are speed dependent and alloy deformation behaviour dependent. Strength values of the welds will be presented and how strength is affected by hook features and by alloy dependent local deformation behaviours will be explained. In the last part of the paper, experimental results of FSLW of Al-to-steel will be presented to briefly explain how joint interface microstructures affect the fracturing process during mechanical testing and thus the strength. From the results, tool positioning as a mean for achieving maximum weld strength can be suggested.

  20. A Strategy for Modeling Microstructure in Macroscopic Simulations of Welded Material

    NARCIS (Netherlands)

    Thiessen, R.G.; Richardson, I.M.

    2006-01-01

    With the increased precision in laser-welded structures, smaller and thinner parts can be joined. This magnifies the effect that microstructural changes due to the welding process have on the mechanical properties of the material. Although conventional welding processes are generally applied to work

  1. Effect of Welding Heat Input on Microstructure and Texture of Inconel 625 Weld Overlay Studied Using the Electron Backscatter Diffraction Method

    Science.gov (United States)

    Kim, Joon-Suk; Lee, Hae-Woo

    2016-12-01

    The grain size and the texture of three specimens prepared at different heat inputs were determined using optical microscopy and the electron backscatter diffraction method of scanning electron microscopy. Each specimen was equally divided into fusion line zone (FLZ), columnar dendrite zone (CDZ), and surface zone (SZ), according to the location of the weld. Fine dendrites were observed in the FLZ, coarse dendrites in the CDZ, and dendrites grew perpendicular to the FLZ and CDZ. As the heat input increased, the melted zone in the vicinity of the FLZ widened due to the higher Fe content. A lower image quality value was observed for the FLZ compared to the other zones. The results of grain size measurement in each zone showed that the grain size of the SZ became larger as the heat input increased. From the inverse pole figure (IPF) map in the normal direction (ND) and the rolling direction (RD), as the heat input increased, a specific orientation was formed. However, a dominant [001] direction was observed in the RD IPF map.

  2. Student Material for Competency-Based Education Curriculum for Welding.

    Science.gov (United States)

    Associated Educational Consultants, Inc., Pittsburgh, PA.

    This student welding competency-based education curriculum consists of six units dealing with general areas related to trade occupations and nine units covering specific aspects of working with welding equipment and performing welding operations. Topics covered in the first six units are welding opportunities, human relations, safety, basic…

  3. Aviation Maintenance Technology. Airframe. A204. Aircraft Welding. Instructor Material.

    Science.gov (United States)

    Oklahoma State Board of Vocational and Technical Education, Stillwater. Curriculum and Instructional Materials Center.

    This teacher's guide is designed to aid teachers in leading students through a module on aircraft welding on airframes. The module contains four units that cover the following topics: (1) gas welding and cutting; (2) brazing and soldering; (3) shielded metal arc welding; and (4) gas tungsten arc welding. Each unit follows a standardized format…

  4. Virtual Welded - Joint Design Integrating Advanced Materials and Processing Technology

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Zhishang; Ludewig, Howard W.; Babu, S. Suresh

    2005-06-30

    Virtual Welede-Joint Design, a systematic modeling approach, has been developed in this project to predict the relationship of welding process, microstructure, properties, residual stress, and the ultimate weld fatique strength. This systematic modeling approach was applied in the welding of high strength steel. A special welding wire was developed in this project to introduce compressive residual stress at weld toe. The results from both modeling and experiments demonstrated that more than 10x fatique life improvement can be acheived in high strength steel welds by the combination of compressive residual stress from the special welding wire and the desired weld bead shape from a unique welding process. The results indicate a technology breakthrough in the design of lightweight and high fatique performance welded structures using high strength steels.

  5. Systems and Methods for Fabricating Structures Including Metallic Glass-Based Materials Using Ultrasonic Welding

    Science.gov (United States)

    Hofmann, Douglas C. (Inventor); Roberts, Scott N. (Inventor)

    2017-01-01

    Systems and methods in accordance with embodiments of the invention fabricate objects including metallic glass-based materials using ultrasonic welding. In one embodiment, a method of fabricating an object that includes a metallic glass-based material includes: ultrasonically welding at least one ribbon to a surface; where at least one ribbon that is ultrasonically welded to a surface has a thickness of less than approximately 150.mu.m; and where at least one ribbon that is ultrasonically welded to a surface includes a metallic glass-based material.

  6. Study on laser welding of stainless steel/copper dissimilar materials

    Science.gov (United States)

    Besnea, D.; Dontu, O.; Avram, M.; Spânu, A.; Rizescu, C.; Pascu, T.

    2016-08-01

    In this paper stainless steel/copper laser welding was investigated by controlling the processing parameters like welding speed and laser power. Welding the dissimilar materials of stainless steel and copper presents a series of problems. Differences in the physical properties of the two metals, including the melting point, thermal conductivity and thermal dilatation are the main reasons for obtaining an inappropriate laser welding bead. Particularly, the laser welding process of copper is complex because of the very high reflectivity of cooper and in almost situations it requires a specific surface pre-treatment. The main objective of the study conducted in this work was to laser weld a structure used in pressure measuring and control equipments. In order to satisfy the conditions imposed by the sensor manufacturer, the difficulty of obtaining flawless joints was represented by the very small dimensions of the parts to be welded especially of the elastic spiral thickness made of steel.

  7. Synthetic Reference Materials Based on Polymer Films for the Control of Welding Fumes Composition

    Science.gov (United States)

    Kuznetsova, O. V.; Kuznetsova, A. N.; Begunova, L. A.

    2017-04-01

    Analysis of the current hygienic situation in the welding production showed that the intensification of welding processes involves the deterioration of air quality, which negatively affects the welders health. Welders are exposed to a variety of metal fumes, including manganese that may elevate the risk for neurological diseases. The control of metals concentration in the air of the working area is difficult due to the lack of reference materials. The creation of reference materials of welding fumes composition is a challenge due to chemical characteristics of their physical properties. Synthetic samples in a form of the polymer film containing powder particles of welding fumes were create. Studies on the selection of the polymer were done. Experiments proved that the qualitative materials of synthetic welding fumes are obtained by using polyvinyl alcohol. The metals concentration in the samples was determined by X-ray fluorescence analysis. The obtained data demonstrates indirectly the uniform distribution of welding fumes powder particles on the polymer film.

  8. New holographic overlays

    Science.gov (United States)

    Hopwood, Anthony I.

    1991-10-01

    This paper discusses a new type of holographic overlay, FLASHPRINT, which may be used in both security and packaging applications. Unlike the more common embossed holograms currently used, FLASHPRINT leads to reduced set-up costs and offers a simpler process. This reduces the long lead times characteristic of the existing technology and requires the customer to provide only two-dimensional artwork. The overlay material contains a covert 2-D image. The image may be switched on or off by simply tilting the overlay in a light source. The overlay is replayed in the 'on' position to reveal the encoded security message as a highly saturated gold colored image. This effect is operable for a wide range of lighting conditions and viewing geometries. In the 'off' position the overlay is substantially transparent. These features make the visual effect of the overlay attractive to incorporate into product design. They may be laminated over complex printed artwork such as labels and security passes without masking the printed message. When switched 'on' the image appears both sharp and more than seven times brighter than white paper. The image remains sharp and clear even in less favorable lighting conditions. Although the technique offers a low set-up cost for the customer, through its simplicity, it remains as technically demanding and difficult to counterfeit as any holographic process.

  9. Overlay welding for corrugating roll

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The effects of chemical compositions and microstructures on wearability properties of overlaid corrugating roll were studied, and the factors governing the hardness and the wearability of overlaid layer were explored.The results show that the hardness and wearability of the overlaid layer significantly rise with the increase of the mass fraction of various types of eutectic, but the crack-resistance falls. The chief factor governing the hardness of overlaid layer is the matrix microstructure, especially the amount of austenite; and the second is the amount of carbide. The principal factor governing the wearability of overlaid layer is the amount of special carbide, particularly the amount of eutectic; and the second is the hardness of overlaid layer. Meanwhile, high alloying electrodes may cause the gear-surface hardness of corrugating roll to be higher than 63HRc, and may enhance the wearability of the gear-surface of corrugating roll by a factor of 5.63 and 9.08.

  10. Influence of the Tool Shoulder Contact Conditions on the Material Flow During Friction Stir Welding

    Science.gov (United States)

    Doude, Haley R.; Schneider, Judy A.; Nunes, Arthur C.

    2014-09-01

    Friction stir welding (FSWing) is a solid-state joining process of special interest in joining alloys that are traditionally difficult to fusion weld. In order to optimize the process, various numeric modeling approaches have been pursued. Of importance to furthering modeling efforts is a better understanding of the contact conditions between the workpiece and the weld tool. Both theoretical and experimental studies indicate the contact conditions between the workpiece and weld tool are unknown, possibly varying during the FSW process. To provide insight into the contact conditions, this study characterizes the material flow in the FSW nugget by embedding a lead (Pb) wire that melted at the FSWing temperature of aluminum alloy 2195. The Pb trace provided evidence of changes in material flow characteristics which were attributed to changes in the contact conditions between the weld tool and workpiece, as driven by temperature, as the tool travels the length of a weld seam.

  11. FE analysis of cruciform welded joints considering different mechanical properties for base material, heat affected zone and weld metal

    Directory of Open Access Journals (Sweden)

    Pasqualino Corigliano

    2014-10-01

    Full Text Available The aim of this scientific work was to investigate the behaviour of cruciform welded joints under static loading using a full-field technique: Digital Image Correlation. The material curves, relative to different zones (base material, heat affected zone, weld, were obtained by hardness measurements, which were done by means of a fully automated hardness scanner with high resolution. This innovative technique, based on the UCI method, allowed to identify the different zones and to assess their different mechanical properties, which were considered in the finite element model. Finally the finite element model was validated experimentally, comparing the results with the measurements obtained using the Digital Image Correlation technique.

  12. Influence of vibrational treatment on thermomechanical response of material under conditions identical to friction stir welding

    Energy Technology Data Exchange (ETDEWEB)

    Konovalenko, Ivan S., E-mail: ivkon@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); Konovalenko, Igor S., E-mail: igkon@ispms.tsc.ru; Kolubaev, Evgeniy A., E-mail: eak@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Dmitriev, Andrey I., E-mail: dmitr@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation); Psakhie, Sergey G., E-mail: sp@ms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation)

    2015-10-27

    A molecular dynamics model was constructed to describe material loading on the atomic scale by the mode identical to friction stir welding. It was shown that additional vibration applied to the tool during the loading mode provides specified intensity values and continuous thermomechanical action during welding. An increase in additional vibration intensity causes an increase both in the force acting on the workpiece from the rotating tool and in temperature within the welded area.

  13. Influence of vibrational treatment on thermomechanical response of material under conditions identical to friction stir welding

    Science.gov (United States)

    Konovalenko, Ivan S.; Konovalenko, Igor S.; Dmitriev, Andrey I.; Psakhie, Sergey G.; Kolubaev, Evgeniy A.

    2015-10-01

    A molecular dynamics model was constructed to describe material loading on the atomic scale by the mode identical to friction stir welding. It was shown that additional vibration applied to the tool during the loading mode provides specified intensity values and continuous thermomechanical action during welding. An increase in additional vibration intensity causes an increase both in the force acting on the workpiece from the rotating tool and in temperature within the welded area.

  14. Dissimilar material welding of rapidly solidified foil and stainless steel plate using underwater explosive welding technique

    Energy Technology Data Exchange (ETDEWEB)

    Hokamoto, Kazuyuki [Shock Wave and Condensed Matter Research Center, Kumamoto University, 2-39-1 Kurokami, Kumamoto 860-8555 (Japan)], E-mail: hokamoto@mech.kumamoto-u.ac.jp; Nakata, Kazuhiro [Joining and Welding Research Institute, Osaka University, Ibaraki, Osaka 567-0047 (Japan); Mori, Akihisa [Shock Wave and Condensed Matter Research Center, Kumamoto University, 2-39-1 Kurokami, Kumamoto 860-8555 (Japan); Tsuda, Shota [Graduate School of Science and Technology, Kumamoto University (Japan); Tsumura, Takuya [Joining and Welding Research Institute, Osaka University, Ibaraki, Osaka 567-0047 (Japan); Inoue, Akihisa [Tohoku University, Sendai 980-8577 (Japan)

    2009-03-20

    Rapidly solidified amorphous and metallic glass thin foils clad on a stainless steel base plate is attempted by employing underwater shock wave assembly. The conditions of the explosive welding are numerically analyzed and discussed based on the earlier welding limits. The thin foils successfully welded along the length of 50 mm show clear waves typically found in explosively welded interface. The interfacial microstructure characterized through optical and scanning electron microscopes shows evidence of excessive melting generated due to the trapping of metal jet in limited area.

  15. 3D visualization of the material flow in friction stir welding process

    Institute of Scientific and Technical Information of China (English)

    Zhao Yanhua; Lin Sanbao; Shen Jiajie; Wu Lin

    2005-01-01

    The material flow in friction stir welded 2014 Al alloy has been investigated using a marker insert technique (MIT). Results of the flow visualization show that the material flow is asymmetrical during the friction stir welding(FSW)process and there are also significant differences in the flow patterns observed on advancing side and retreating side. On advancing side, some material transport forward and some move backward, but on retreating side, material only transport backward. At the top surface of the weld, significant material traasport forward due to the action of the rotating tool shoulder.Combining the data from all the markers, a three-dimensional flow visualization, similar to the 3D image reconstruction technique, was obtained. The three-dimensional plot gives the tendency chart of material flow in friction stir welding process and from the plot it can be seen that there is a vertical, circular motion around the longitudinal axis of the weld. On the advancing side of the weld, the material is pushed downward but on the retreating side, the material is pushed toward the crown of the weld. The net result of the two relative motions in both side of the advancing and the retreating is that a circular motion comes into being. Comparatively, the material flow around the longitudinal axis is a secondary motion.

  16. Fracture strength of different soldered and welded orthodontic joining configurations with and without filling material.

    Science.gov (United States)

    Bock, Jens Johannes; Bailly, Jacqueline; Gernhardt, Christian Ralf; Fuhrmann, Robert Andreas Werner

    2008-01-01

    The aim of this study was to compare the mechanical strength of different joints made by conventional brazing, TIG and laser welding with and without filling material. Five standardized joining configurations of orthodontic wire in spring hard quality were used: round, cross, 3 mm length, 9 mm length and 7 mm to orthodontic band. The joints were made by five different methods: brazing, tungsten inert gas (TIG) and laser welding with and without filling material. For the original orthodontic wire and for each kind of joint configuration or connecting method 10 specimens were carefully produced, totalizing 240. The fracture strengths were measured with a universal testing machine (Zwick 005). Data were analyzed by ANOVA (p=0.05) and Bonferroni post hoc test (p=0.05). In all cases, brazing joints were ruptured on a low level of fracture strength (186-407 N). Significant differences between brazing and TIG or laser welding (pfracture strength means were observed for laser welding with filling material and 3 mm joint length (998 N). Using filling materials, there was a clear tendency to higher mean values of fracture strength in TIG and laser welding. However, statistically significant differences were found only in the 9-mm long joints (pfracture strength of welded joints was positively influenced by the additional use of filling material. TIG welding was comparable to laser welding except for the impossibility of joining orthodontic wire with orthodontic band.

  17. 3D construction and repair from welding and material science perspectives

    Science.gov (United States)

    Marya, Surendar; Hascoet, Jean-Yves

    2016-10-01

    Additive manufacturing, based on layer-by-layer deposition of a feedstock material from a 3D data, can be mechanistically associated to welding. With feedstock fusion based processes, both additive manufacturing and welding implement similar heat sources, feedstock materials and translation mechanisms. From material science perspectives, additive manufacturing can take clue from lessons learned by millennium old welding technology to rapidly advance in its quest to generate fit for service metallic parts. This paper illustrates material science highlights extracted from the fabrication of a 316 L air vent and the functional repair of a Monel K500 (UNS N0500) with Inconel 625.

  18. Material Flow and Oxide Particle Distributions in Friction-Stir Welded F/M-ODS Sheets

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Suk Hoon; Noh, Sanghoon; Jin, Hyun Ju; Kim, Tae Kyu [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    It is well known that uniform nano-oxide dispersoids act as pinning points to obstruct dislocation and grain boundary motion in ODS(Oxide dispersion strengthened) steel. However, these advantages will disappear while the material is subjected to the high temperature of conventional fusion welding. There is only limited literature available on the joining of ODS steels. Friction stir welding (FSW) is considered to be the best welding technique for welding ODS steels as the technique helps in retaining the homogeneous nano-oxide particles distributions in matrix. FSW is a solid.state, hot.shear joining process in which a rotating tool with a shoulder and terminating in a threaded pin, moves along the butting surfaces of two rigidly clamped plates placed on a backing plate. Heat generated by friction at the shoulder and to a lesser extent at the pin surface, softens the material being welded. Severe plastic deformation and flow of this plasticised metal occurs as the tool is translated along the welding direction. Material is transported from the front of the tool to the trailing edge where it is forged into a joint. Friction stir welding appears to be a very promising technique for the welding of FMS and ODS steels. This study found that, during FSW, the forward movement of the tool pin results in loose contact between the tool pin and the receding material on the advancing side.

  19. Plasma ARC Welding of High-Performance-Ship Materials

    Science.gov (United States)

    1979-05-01

    the work piece dur- ing welding. During the course of development by industry of the plasma arc process as a welding tool, v&rious orifice...point for the intended keyhole weld although, of course , minor modification to the travel speed may have to be made. The curves may be used to estimate...8217 : ... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. TABLE 2 - TENSILE TEST RESULTS SpOC imun Ytlld Strounth T’n mil• StrIe lngth I|loniinttirol Lwait IL’ ,i ifr pin

  20. Composite Aluminum-Copper Sheet Material by Friction Stir Welding and Cold Rolling

    OpenAIRE

    Kahl, S; Osikowicz, W

    2013-01-01

    An aluminum alloy and a pure copper material were butt-joined by friction stir welding and subsequently cold rolled. The cold-rolling operation proved to be very advantageous because small voids present after friction stir welding were closed, the interface area per material thickness was enlarged, a thin intermetallic layer was partitioned, and the joint was strengthened by strain hardening. Tensile test specimens fractured in the heat-affected zone in the aluminum material; tensile strength...

  1. Thick SS316 materials TIG welding development activities towards advanced fusion reactor vacuum vessel applications

    Science.gov (United States)

    Kumar, B. Ramesh; Gangradey, R.

    2012-11-01

    Advanced fusion reactors like ITER and up coming Indian DEMO devices are having challenges in terms of their materials design and fabrication procedures. The operation of these devices is having various loads like structural, thermo-mechanical and neutron irradiation effects on major systems like vacuum vessel, divertor, magnets and blanket modules. The concept of double wall vacuum vessel (VV) is proposed in view of protecting of major reactor subsystems like super conducting magnets, diagnostic systems and other critical components from high energy 14 MeV neutrons generated from fusion plasma produced by D-T reactions. The double walled vacuum vessel is used in combination with pressurized water circulation and some special grade borated steel blocks to shield these high energy neutrons effectively. The fabrication of sub components in VV are mainly used with high thickness SS materials in range of 20 mm- 60 mm of various grades based on the required protocols. The structural components of double wall vacuum vessel uses various parts like shields, ribs, shells and diagnostic vacuum ports. These components are to be developed with various welding techniques like TIG welding, Narrow gap TIG welding, Laser welding, Hybrid TIG laser welding, Electron beam welding based on requirement. In the present paper the samples of 20 mm and 40 mm thick SS 316 materials are developed with TIG welding process and their mechanical properties characterization with Tensile, Bend tests and Impact tests are carried out. In addition Vickers hardness tests and microstructural properties of Base metal, Heat Affected Zone (HAZ) and Weld Zone are done. TIG welding application with high thick SS materials in connection with vacuum vessel requirements and involved criticalities towards welding process are highlighted.

  2. Preparation of Ni-Cr overlay weld alloy with finely dispersed NbC particles from (Ni-Cr)/NbC composite powder. Fukugo funmatsu wo mochiita bisai NbC ryushi bunsan Ni-Cr nikumori gokin no sakusei

    Energy Technology Data Exchange (ETDEWEB)

    Tomita, T.; Takatani, Y. (Hyogo Prefectural Inst. of Industrial Research, Hyogo (Japan)); Harada, Y.; Nagai, K. (Tocalo Co. Ltd., Kobe (Japan))

    1992-11-20

    In previous studies, Ni-Cr overlay alloy containing NbC particles, formed by the plasma powder welding process, was found to exhibit excellent wear and corrosion resistances. However, any overlay alloy with dispersed NbC particles having a diameter below a few micron, has not been yet obtained. In this study, a composite powder was prepared by compounding 40 vol.% of NbC powder having an average grain diameter of 1.3 [mu]m into Ni-50 mass% Cr alloy powder, and then mixing, granulating and sintering. Plasma powder weddings were carried out on a mild steel plate using this complex powder, and the effect of plasma arc current on melting of complex powder particles and dispersion behavior of NbC particles was studied by structure observation and X-ray diffractometry. As a result, it was clarified that by selecting the proper plasma arc current and controlling the heat input, uniform dispersion of fine NbC particles having a diameter of a few micron into the matrix was possible. 18 refs., 8 figs., 3 tabs.

  3. Material Properties of Laser-Welded Thin Silicon Foils

    Directory of Open Access Journals (Sweden)

    M. T. Hessmann

    2013-01-01

    Full Text Available An extended monocrystalline silicon base foil offers a great opportunity to combine low-cost production with high efficiency silicon solar cells on a large scale. By overcoming the area restriction of ingot-based monocrystalline silicon wafer production, costs could be decreased to thin film solar cell range. The extended monocrystalline silicon base foil consists of several individual thin silicon wafers which are welded together. A comparison of three different approaches to weld 50 μm thin silicon foils is investigated here: (1 laser spot welding with low constant feed speed, (2 laser line welding, and (3 keyhole welding. Cross-sections are prepared and analyzed by electron backscatter diffraction (EBSD to reveal changes in the crystal structure at the welding side after laser irradiation. The treatment leads to the appearance of new grains and boundaries. The induced internal stress, using the three different laser welding processes, was investigated by micro-Raman analysis. We conclude that the keyhole welding process is the most favorable to produce thin silicon foils.

  4. Optimisation of laser welding parameters for welding of P92 material using Taguchi based grey relational analysis

    Directory of Open Access Journals (Sweden)

    Shanmugarajan B.

    2016-08-01

    Full Text Available Creep strength enhanced ferritic (CSEF steels are used in advanced power plant systems for high temperature applications. P92 (Cr–W–Mo–V steel, classified under CSEF steels, is a candidate material for piping, tubing, etc., in ultra-super critical and advanced ultra-super critical boiler applications. In the present work, laser welding process has been optimised for P92 material by using Taguchi based grey relational analysis (GRA. Bead on plate (BOP trials were carried out using a 3.5 kW diffusion cooled slab CO2 laser by varying laser power, welding speed and focal position. The optimum parameters have been derived by considering the responses such as depth of penetration, weld width and heat affected zone (HAZ width. Analysis of variance (ANOVA has been used to analyse the effect of different parameters on the responses. Based on ANOVA, laser power of 3 kW, welding speed of 1 m/min and focal plane at −4 mm have evolved as optimised set of parameters. The responses of the optimised parameters obtained using the GRA have been verified experimentally and found to closely correlate with the predicted value.

  5. CHARACTERIZATION OF DEFECTS IN ALLOY 152, 52 AND 52M WELDS

    Energy Technology Data Exchange (ETDEWEB)

    Bruemmer, Stephen M.; Toloczko, Mychailo B.; Olszta, Matthew J.; Seffens, Rob J.; Efsing, Pal G.

    2009-08-27

    Defect distributions have been documented by optical metallography, scanning electron microscopy and electron backscatter diffraction in alloy 152 and 52 mockups welds, alloy 52 and 52M overlay mockups and an alloy 52M inlay. Primary defects were small cracks at grain boundaries except for more extensive cracking in the dilution zone of an alloy 52 overlay on 304SS. Detailed characterizations of the dilution zone cracks were performed by analytical transmission electron microscopy identifying grain boundary titanium-nitride precipitation associated with the intergranular separations. I. INTRODUCTION Weldments continue to be a primary location of stress-corrosion cracking (SCC) in light-water reactor systems. While problems related to heat-affected-zone (HAZ) sensitization and intergranular (IG) SCC of austenitic stainless alloys in boiling-water reactors (BWRs) have been significantly reduced, SCC has now been observed in HAZs of non-sensitized materials and in dissimilar metal welds where Ni-base alloy weld metals are used. IGSCC in weld metals has been observed in both BWRs and pressurized water reactors (PWRs) with recent examples for PWR pressure vessel penetrations producing the most concern. This has led to the replacement of alloy 600/182/82 welds with higher Cr, more corrosion-resistant replacement materials (alloy 690/152/52/52M). Complicating this issue has been a known susceptibility to cracking during welding [1-7] of these weld metals. There is a critical need for an improved understanding of the weld metal metallurgy and defect formation in Ni-base alloy welds to effectively assess long-term performance. A series of macroscopic to microscopic examinations were performed on available mockup welds made with alloy 52 or alloy 152 plus selected overlay and inlay mockups. The intent was to expand our understanding of weld metal structures in simulated LWR service components with a focus on as-welded defects. Microstructural features, defect distributions

  6. Resistance Welding of Advanced Materials and Micro Components

    DEFF Research Database (Denmark)

    Friis, Kasper Storgaard

    presented problems. Simulation of two- and three sheet spot welding of advanced high strength steels DP600 and TRIP700 did generally agree well with experimental observations. Microstructure characterisation revealed that martensite was the main constituent in the final weld. By using empirical formulae......, thermal, electrical and metallurgical effects all signifcantly in uencing the process. Modelling is further complicated when down-scaling the process for welding micro components or when welding new advanced high strength steels in the automotive industry. The current project deals with three main themes...... resistance is addressed both theoretically and experimentally. Secondly the consequences of downscaling the process is investigated experimentally and discussed in relation to simulation of the process. Finally resistance welding of advanced high strength steels is addressed aimed at improving the simulation...

  7. Ultrasound influence on materials structure in parts reconditioned by welding with ultrasonic field

    Directory of Open Access Journals (Sweden)

    D. Dobrotă

    2013-01-01

    Full Text Available Research presented in the paper refers to the structural analysis of materials that are thermally influenced for loading by welding of pieces in the classical variant of manual coated electric arc welding and the version that in which the welding bath is activated by ultrasounds. The structural analysis made refer to: the size of the grains of the structure obtained under certain loading conditions through welding, grain size variation on the submission of a single layer in the ultrasonic field, the mode of solidification and fragmentation of grains when loaded in welding in a ultrasonic field, acceleration of the diffusion process for ultrasonic activation, the appearance of hard carbides between grains.

  8. Melt pool vorticity in deep penetration laser material welding

    Indian Academy of Sciences (India)

    N Kumar; S Dash; A K Tyagi; Baldev Raj

    2011-04-01

    In the present study, the vorticity of melt motion in the keyhole and weld pool has been evaluated in case of high power CO2 laser beam welding. The circulation of vorticity is obtained as a function of Reynolds number for a given keyhole volume which is linked to Mach number variation. The shear stress and thermal fluxes present in the turbulent pool are linked to diffusivity and Prandtl number variation. It was shown that below a critical value of Rayleigh number, the conduction mode of melt transfer signifying beam absorption becomes dominant. Above this value, convective heat transfer indicates melting and evaporation occurring in the weld pool during laser welding. The evaporative recoil pressure expels the liquid while surface tension and hydrostatic pressure help to retain the melt in the keyhole cavity in this high power laser beam welding. The understanding of several hydrodynamic phenomena occuring in the weld pool is valuable not only for understanding basic mechanistic aspects but also for process optimization involved in laser beam welding.

  9. production of manual arc welding electrodes with local raw materials

    African Journals Online (AJOL)

    CHUKSSUCCESS 4 LOVE

    effectively with titanium dioxide based electrode (a foreign electrode) with tensile strength of. 606.7N/mm . ... composition and mechanical properties as ... bead from oxidation during welding. ... Manganese (Mn), Slag, Silicon (Si) and Iron. 2. 3.

  10. Syllabus in Trade Welding.

    Science.gov (United States)

    New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

    The syllabus outlines material for a course two academic years in length (minimum two and one-half hours daily experience) leading to entry-level occupational ability in several welding trade areas. Fourteen units covering are welding, gas welding, oxyacetylene welding, cutting, nonfusion processes, inert gas shielded-arc welding, welding cast…

  11. Fracture strength of different soldered and welded orthodontic joining configurations with and without filling material

    Directory of Open Access Journals (Sweden)

    Jens Johannes Bock

    2008-10-01

    Full Text Available The aim of this study was to compare the mechanical strength of different joints made by conventional brazing, TIG and laser welding with and without filling material. Five standardized joining configurations of orthodontic wire in spring hard quality were used: round, cross, 3 mm length, 9 mm length and 7 mm to orthodontic band. The joints were made by five different methods: brazing, tungsten inert gas (TIG and laser welding with and without filling material. For the original orthodontic wire and for each kind of joint configuration or connecting method 10 specimens were carefully produced, totalizing 240. The fracture strengths were measured with a universal testing machine (Zwick 005. Data were analyzed by ANOVA (p=0.05 and Bonferroni post hoc test (p=0.05. In all cases, brazing joints were ruptured on a low level of fracture strength (186-407 N. Significant differences between brazing and TIG or laser welding (p<0.05, Bonferroni post hoc test were found in each joint configuration. The highest fracture strength means were observed for laser welding with filling material and 3 mm joint length (998 N. Using filling materials, there was a clear tendency to higher mean values of fracture strength in TIG and laser welding. However, statistically significant differences were found only in the 9-mm long joints (p<0.05, Bonferroni post hoc test. In conclusion, the fracture strength of welded joints was positively influenced by the additional use of filling material. TIG welding was comparable to laser welding except for the impossibility of joining orthodontic wire with orthodontic band.

  12. Effect of Traverse/Rotational Speed on Material Deformations and Temperature Distributions in Friction Stir Welding

    Institute of Scientific and Technical Information of China (English)

    Zhao ZHANG; Jun BIE; Yali LIU; Hongwu ZHANG

    2008-01-01

    A fully coupled thermo-mechanical model was developed to study the temperature fields and the plastic deformations of alloy AL6061-T6 under different process parameters during the friction stir welding (FSW) process.Three-dimensional results under different process parameters were presented.Results indicate that the maximum temperature is lower than the melting point of the welding material.The higher temperature gradient occurs in the leading side of the workpiece.The calculated temperature field can be fitted well with the one from the experimental test.A lower plastic strain region can be found near the welding tool in the trailing side on the bottom surface,which is formed by the specific material flow patterns in FSW.The maximum temperature can be increased with increasing the welding speed and the angular velocity in the current numerical modelling.

  13. Modifications in the AA5083 Johnson-Cook Material Model for Use in Friction Stir Welding Computational Analyses

    Science.gov (United States)

    2011-12-30

    REPORT Modifications in the AA5083 Johnson-Cook Material Model for Use in Friction Stir Welding Computational Analyses 14. ABSTRACT 16. SECURITY...TERMS AA5083, friction stir welding , Johnson-Cook material model M. Grujicic, B. Pandurangan, C.-F. Yen, B. A. Cheeseman Clemson University Office of...Use in Friction Stir Welding Computational Analyses Report Title ABSTRACT Johnson-Cook strength material model is frequently used in finite-element

  14. Structure Formation and Properties of Weld Overlay Produced by Laser Cladding under the Influence of Nanoparticles of High-melting Compounds

    Science.gov (United States)

    Murzakov, M.; Petrovskiy, V.; Birukov, V.; Dzhumaev, P.; Polski, V.; Markushov, Y.; Bykovskiy, D.

    Researches of flat samples using laser cladding technology were carried out. Nickel-based powders with the addition of nanopowders of tantalum carbide and tungsten carbide with water-based hydroxyethylcellulose as the binder, were used for slip cladding. Powders are fused on under local argon protection. The experiments were carried out to determine minimal base metal penetration depth, microhardness distribution over cross section of substrate and deposited layers, enrichment level of cladding metal with base components depending on power density and deposition rate. Metallographic studies of obtained overlays were conducted using a high-precision analytical equipment.

  15. Multiple pass and multiple layer friction stir welding and material enhancement processes

    Science.gov (United States)

    Feng, Zhili [Knoxville, TN; David, Stan A [Knoxville, TN; Frederick, David Alan [Harriman, TN

    2010-07-27

    Processes for friction stir welding, typically for comparatively thick plate materials using multiple passes and multiple layers of a friction stir welding tool. In some embodiments a first portion of a fabrication preform and a second portion of the fabrication preform are placed adjacent to each other to form a joint, and there may be a groove adjacent the joint. The joint is welded and then, where a groove exists, a filler may be disposed in the groove, and the seams between the filler and the first and second portions of the fabrication preform may be friction stir welded. In some embodiments two portions of a fabrication preform are abutted to form a joint, where the joint may, for example, be a lap joint, a bevel joint or a butt joint. In some embodiments a plurality of passes of a friction stir welding tool may be used, with some passes welding from one side of a fabrication preform and other passes welding from the other side of the fabrication preform.

  16. Aspectos metalúrgicos de revestimentos dissimilares com a superliga à base de níquel inconel 625 Metallurgical aspects of dissimilar weld overlays of inconel 625 nickel based superalloys

    Directory of Open Access Journals (Sweden)

    Cleiton Carvalho Silva

    2012-09-01

    Full Text Available Prolongar a vida útil e aumentar a confiabilidade de equipamentos e tubulações de plantas de produção e processamento de petróleo é uma busca constante no setor de petróleo e gás. Tais aspectos dependem essencialmente do uso de ligas resistentes à corrosão. Neste contexto, a soldagem de revestimento com superligas à base de níquel tem sido uma alternativa interessante, pois confere aos equipamentos uma alta resistência à corrosão com um custo inferior, se comparado à fabricação de componentes ou tubulações maciças com superligas. Assim, o objetivo do presente trabalho foi investigar o comportamento metalúrgico de revestimento de superliga à base de níquel do tipo Inconel 625 depositados pelo processo TIG com alimentação de arame frio. As soldagens foram realizadas em uma bancada robotizada, empregando uma fonte eletrônica de soldagem com sistema de aquisição de dados para o monitoramento dos sinais de corrente e tensão. A caracterização microestrutural foi realizada através das técnicas de microscopia eletrônica de varredura (MEV e transmissão (MET, espectroscopia de energia dispersiva de raios-X (EDS. Os resultados mostraram que a microestrutura do metal de solda foi constituída por uma matriz γ com fases secundárias ricas em Nb. Foi encontrada a formação de precipitados complexos de carbonetos/nitretos de Ti e Nb.To extend the life and reliability of pipes and equipment in oil & gas production and processing settings is a continuous demand. These aspects are essentially dependent on corrosion resistant alloys used. In this context, the weld overlay with Ni-based superalloys is a great interesting alternative, since improve the corrosion resistance without increase the cost of manufacture when compared to massive equipment. Thus, the objective of this study was to evaluate the metallurgical aspects of Inconel 625 weld overlays deposited by GTAW cold wire feed process. The welds were performed using a

  17. Research into the Reliability of the Overlap Joint of Bituminous Heat Welded Roofing Materials

    Directory of Open Access Journals (Sweden)

    Darius Balčiūnas

    2012-11-01

    Full Text Available Abstract The conducted analysis has revealed that the most common reason of leaks in bituminous roofs is caused by a lack of adhesion between two nearby sheets of roof cover. Regarding the above mentioned problems, reliability, testing methods and data analysis methods of the overlap joint is observed more closely. The research conducted by different scientists worldwide has showed difficulties in evaluating the obtained data due to a lack of information on how these samples were produced. Therefore, it is proposed to evaluate the influence of welding time analyzing the mechanical properties of the joints of bituminous heat welded roofing materials. The influence of welding time, when the samples are produced, and mechanical properties of overlap joints are practically proved according to LST standards. The test results have showed that welding time does not have a significant influence on the shear resistance of overlap joints but is important regarding its limited deformation.

  18. Influence of deformation on structural-phase state of weld material in St3 steel

    Energy Technology Data Exchange (ETDEWEB)

    Smirnov, Alexander, E-mail: galvas.kem@gmail.ru; Ababkov, Nicolay, E-mail: n.ababkov@rambler.ru; Ozhiganov, Yevgeniy, E-mail: zhigan84@mail.ru [Kuzbass State Technical University, 25-54, Krasnaya Str., 650000, Kemerovo (Russian Federation); LLC “Kuzbass Center of Welding and Control”, 33/2, Lenin Str., 650055, Kemerovo (Russian Federation); Kozlov, Eduard, E-mail: kozlov@tsuab.ru [Kuzbass State Technical University, 25-54, Krasnaya Str., 650000, Kemerovo (Russian Federation); Tomsk State University of Architecture and Building, 2, Solyanaya Sq., 634003, Tomsk (Russian Federation); Popova, Natalya, E-mail: natalya-popova-44@mail.ru [Kuzbass State Technical University, 25-54, Krasnaya Str., 650000, Kemerovo (Russian Federation); Tomsk State University of Architecture and Building, 2, Solyanaya Sq., 634003, Tomsk (Russian Federation); Institute of Strength Physics and Materials Science, SB RAS, 2/4, Akademicheskii Ave., 634021, Tomsk (Russian Federation); Nikonenko, Elena, E-mail: vilatomsk@mail.ru [Kuzbass State Technical University, 25-54, Krasnaya Str., 650000, Kemerovo (Russian Federation); Tomsk State University of Architecture and Building, 2, Solyanaya Sq., 634003, Tomsk (Russian Federation); National Research Tomsk Polytechnic University, 30, Lenin Str., 634050, Tomsk (Russian Federation); Zboykova, Nadezhda, E-mail: tezaurusn@gmail.com; Koneva, Nina, E-mail: koneva@tsuab.ru [Tomsk State University of Architecture and Building, 2, Solyanaya Sq., 634003, Tomsk (Russian Federation)

    2016-01-15

    The structural-phase condition of the weld material subjected to the plastic deformation was investigated using the translucent diffraction electron microscopy method. The investigations were carried out near the joint of the weld and the base metal. The seam was done by the method of manual arc welding without artificial defects. The St3 steel was taken as the welded material. Influence of the plastic deformation on morphology, phase composition, defect structure and its parameters of weld metal was revealed. All investigations were done at the distance of 0.5 mm from the joint of the weld and the base metal at the deformation degrees from 0 to 5% and after destruction of a sample. It was established that deformation of the sample did not lead to qualitative changes in the structure (the structure is still presented by ferrite-pearlite mixture) but changed the quantitative parameters of the structure, namely, with the increase of plastic deformation a part of the pearlite component becomes more and more imperfect. In the beginning it turns into the destroyed pearlite then into ferrite, the volume fraction of pearlite is decreased. The polarization of dislocation structure takes place but it doesn’t lead to the internal stresses that can destroy the sample.

  19. Mechanical Properties and Microstructure of Dissimilar Material Welded Joints

    Directory of Open Access Journals (Sweden)

    Ziewiec A.

    2014-10-01

    Full Text Available The paper presents results of the mechanical testing and the microstructure analysis of dissimilar welded joint of the R350HT steel and the high-manganese (Hadfield cast steel using Cr-Ni cast steel spacer. The simulation tests of the welded joint surface deformation were carried out. The macroscopic and microscopic investigation were made using light microscopy (LM and scanning electron microscopy (SEM. Content of the magnetic phase was measured using magnetoscope. The quantitative metallographic investigation was used for assessment of ferrite and martensite contents and X-ray diffraction phase analysis was carried out. The results showed that during cooling of the spacer after welding, the transformation of metastable austenite into martensite proceeded. In addition to work hardening, the phase transformation of austenite into martensite occurs during the process of the superficial deformation of the spacer while simulated exploitation. This leads to a substantial increase of hardness, and at the same time, causes the increase of wear resistance of the welded joints of crossovers.

  20. Material property evaluations of bimetallic welds, stainless steel saw fusion lines, and materials affected by dynamic strain aging

    Energy Technology Data Exchange (ETDEWEB)

    Rudland, D.; Scott, P.; Marschall, C.; Wilkowski, G. [Battelle Memorial Institute, Columbus, OH (United States)

    1997-04-01

    Pipe fracture analyses can often reasonably predict the behavior of flawed piping. However, there are material applications with uncertainties in fracture behavior. This paper summarizes work on three such cases. First, the fracture behavior of bimetallic welds are discussed. The purpose of the study was to determine if current fracture analyses can predict the response of pipe with flaws in bimetallic welds. The weld joined sections of A516 Grade 70 carbon steel to F316 stainless steel. The crack was along the carbon steel base metal to Inconel 182 weld metal fusion line. Material properties from tensile and C(T) specimens were used to predict large pipe response. The major conclusion from the work is that fracture behavior of the weld could be evaluated with reasonable accuracy using properties of the carbon steel pipe and conventional J-estimation analyses. However, results may not be generally true for all bimetallic welds. Second, the toughness of austenitic steel submerged-arc weld (SAW) fusion lines is discussed. During large-scale pipe tests with flaws in the center of the SAW, the crack tended to grow into the fusion line. The fracture toughness of the base metal, the SAW, and the fusion line were determined and compared. The major conclusion reached is that although the fusion line had a higher initiation toughness than the weld metal, the fusion-line J-R curve reached a steady-state value while the SAW J-R curve increased. Last, carbon steel fracture experiments containing circumferential flaws with periods of unstable crack jumps during steady ductile tearing are discussed. These instabilities are believed to be due to dynamic strain aging (DSA). The paper discusses DSA, a screening criteria developed to predict DSA, and the ability of the current J-based methodologies to assess the effect of these crack instabilities. The effect of loading rate on the strength and toughness of several different carbon steel pipes at LWR temperatures is also discussed.

  1. The effects of microstructural changes caused by welding on microbiologically influenced corrosion: Material and process implications

    Energy Technology Data Exchange (ETDEWEB)

    Walsh, D.W.; Willis, E.R.; Van Diepen, T. [California Polytechnic State Univ., San Luis Obispo, CA (United States). Materials Engineering Dept.

    1995-10-01

    The microbiologically influenced corrosion (MIC) susceptibility of a material is inextricably linked to its microstructure. The thermomechanical cycle associated with welding produces extensive microstructural change in the vicinity of the weld. This work tested the hypothesis that fabrication procedure would alter MIC susceptibility. This study examined the effect of systematic variation in the amounts of cerium, sulfur and silicon on the corrosion susceptibility of welded AISI 8630 material in aqueous, anaerobic solutions. Samples were exposed to both sterile and biologically solutions. Biologically active solutions were invariably more aggressive. The changes in corrosion susceptibility were correlated to the changes in the microstructure of the weld fusion zone, the partially melted zone (PMZ) and the base material, as affected by minor element content. Significant correlations between total numbers of pits/maximum pit depth and minor element content/location of attack were found in this study. The creation of extensive subgrain boundary coupled with solute redistribution in the fusion zone as well as extensive continuous grain boundary films in the partially melted zone foster MIC in these locations. Mitigation strategies treating material selection and weld process/procedure selection are discussed.

  2. Evaluation on defect in the weld of stainless steel materials using nondestructive technique

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jin Kyung, E-mail: leejink@deu.ac.kr [Department of Mechanical Engineering, Dongeui University, Eomgwangno 176, Busanjingu, Busan 614-714 (Korea, Republic of); Bae, Dong Su [Department of Advanced Materials Engineering, Dongeui University, Eomgwangno 176, Busanjingu, Busan 614-714 (Korea, Republic of); Lee, Sang Pill [Department of Mechanical Engineering, Dongeui University, Eomgwangno 176, Busanjingu, Busan 614-714 (Korea, Republic of); Lee, Joon Hyun [School of Mechanical Engineering, Pusan National University, Busandaehakro 63beongil, Geumjeonggu, Busan 609-735 (Korea, Republic of)

    2014-10-15

    The objective of this study is to evaluate the elastic wave's characteristic on the crack in the weld of stainless steel materials using guided wave and acoustic emission, nondestructive tests. The stainless steel is expected as candidate of structural piping material under high temperature condition in nuclear fusion instrument, and a tungsten inert gas (TIG) weld technique was applied for making its jointing. The defect size of 20 mm was induced in the weld material. The guided wave, one of elastic waves, can propagate through very long pipe, and easily change to lots of modes by the defects in the structure. By analyzing the relationship between the mode conversion and the defects we can evaluate existing of the defects in weld material. In present study Nd-YAG laser was used to excite the guided wave by non-contact method, and AE technique was also used to clarify the mode conversion of guided wave by defect because lots of AE parameters of energy, count and amplitude can give more chances for analysis of mode conversion. The optimal AE parameters for the evaluation of the defects in weld zone using laser guided wave were derived.

  3. The Importance of Materials Data and Modelling Parameters in an FE Simulation of Linear Friction Welding

    Directory of Open Access Journals (Sweden)

    R. Turner

    2014-01-01

    Full Text Available Linear friction welding has become a key technology in the aeroengine industry due to its capability to produce blisk components. Finite element (FE simulation of linear friction welding applications has been studied in recent years by a number of institutions, using a variety of software codes. Several codes have been demonstrated to be capable of predicting with reasonable accuracy some or all of the critical outputs of friction welding, namely, the thermal loading, plastic deformation, and residual stresses generated. The importance of reliable material data in performing these calculations is paramount. Available material data in the published literature is often restricted to lower temperatures and strain rate regimes. Extrapolation methods used on this data to estimate high temperature properties can lead to uncertainties in the modelled predictions. This paper reviews the approach to materials modelling, including material datasets and material constitutive laws, for FE simulation work in the literature regarding linear friction welding. Best-practice methods for materials constitutive laws, materials data-sets, and the associated experimental temperatures and strain rates used to gather data are suggested. Finally, successfully validated modelled outcomes—when a robust, reliable, and accurate material database has been selected—are demonstrated for a number of the FE methods considered.

  4. Laser Beam Welding with High-Frequency Beam Oscillation: Welding of Dissimilar Materials with Brilliant Fiber Lasers

    Science.gov (United States)

    Kraetzsch, Mathias; Standfuss, Jens; Klotzbach, Annett; Kaspar, Joerg; Brenner, Berndt; Beyer, Eckhard

    Brilliant laser beam sources in connection with a high frequent beam oscillation make it now possible to join metallic material combinations, which have been conventionally non-laser weldable up to now. It concerns especially such combinations like Al- Cu, where brittle intermetallic phases occur. Extreme small weld seam with high aspect ratio leads to very short meld pool life time. These allow an extensive reduction of the heat input. On the other side the melting behavior at metallic mixed joint, seam geometry, meld pool turbulence and solidification behavior can be influenced by a high frequent time-, position- and powercontrolled laser beam oscillation.

  5. Application of Hard Metal Weld Deposit in the Area of Mixing Organic Materials

    Directory of Open Access Journals (Sweden)

    Jiří Votava

    2014-01-01

    Full Text Available Any machine part is subject to degradation processes. Intensive wear occurs either when two bearing surfaces come into contact or when loose particles rub the function surface of a machine part. Soil processing machines are a good example. A similar process of abrasive wear occurs also in mixing machines or lines for material transport, such as worm-conveyors. The experiment part of this paper analyses hard metal weld deposit dedicated for renovation of abrasive stressed surfaces. In order to prolong the service life of a blade disc in a mixing machine Kreis-Biogas-Dissolver, the technology of hard surfacing by an electric arc was used. Tested hard metal electrodes were applied on a steel tape class 11 373. To eliminate mixing with the base material, weld beads were applied in two layers. Firstly, the weld bead was visually analyzed on a binocular microscope. Further, weld bead as well as the base material was analyzed from the metallographic point of view, whose aim was to identify the structure of weld metal and the origin of microcracks in weld bead. Moreover, there was also measured microhardness of weld metal. Abrasive resistance was tested according to the norm ČSN 01 5084, which is an abrasive cloth test. As in the mixing process also erosion wear occurs, there was also processed a test on a Bond device simulating stress of test samples by loose abrasive particles. The abrading agents were formed by broken stones of 8–16 mm in size. Based on the results of the individual tests, the recommendation of usage hard metal electrodes for prolonging service life of machine parts will be made.

  6. Laser welding of dissimilar materials for lightweight construction and special applications

    Science.gov (United States)

    Schimek, Mitja; Springer, André; Pfeifer, Ronny; Kaierle, Stefan

    2013-02-01

    Against the background of climate objectives and the desired reduction of CO2-emissions, optimization of existing industrial products is needed. To counter rising raw material costs, currently used materials are substituted. This will places new requirements on joining technologies for dissimilar material classes. The main difficulty lies in joining these materials cohesively without changing the properties of the base materials. Current research work at the LZH on joining dissimilar materials is being carried out for the automotive sector and for solar absorbers. For the automotive industry, a laser welding process for joining steel and aluminum without using additives is being investigated, equipped with a spectroscopic welding depth control to increase tensile strength. With a specially constructed laser processing head, it is possible to regulate welding penetration depth in the aluminum sheet, reducing the formation of intermetallic phases. Flat plate solar collectors are favorable devices for generating heat from solar energy. The solar absorber is the central part of a collector, consisting of an aluminum sheet and a copper tube which is attached to the aluminum sheet. Research on new laser welding processes aims at reducing the amount of energy required for production of these solar absorbers. In the field of joining dissimilar materials, laser joining processes, especially for special applications, will complement established joining techniques.

  7. Three-Dimensional Thermomechanical Simulation and Experimental Validation on Failure of Dissimilar Material Welds

    Science.gov (United States)

    Santosh, R.; Das, S. K.; Das, G.; Korody, J.; Kumar, S.; Singh, P. K.; Ghosh, M.

    2016-07-01

    Dissimilar material weld joints, consisting of low-alloy steel and 304LN austenitic stainless steel (SS), have critical application in boiling water reactors in the nuclear industry. It was predicted that phase transformation adjacent to the fusion boundary and stress distribution across the transition joint play a key role in the structural degeneration of these welds. Quantitatively, to evaluate their contribution, two different joints were considered. One was fabricated with buttering material 309L SS (M/S Mishra Dhatu Nigam Limited, Hyderabad, India), and the other was produced with buttering material IN182 (M/S Mishra Dhatu Nigam Limited, Hyderabad, India). Base materials remained the same for both. Thermomechanical simulation on dissimilar material welds was performed using finite-element modeling to predict the thermal effect and stress prone area. Temperature-dependent thermal and structural properties were considered for simulation. Simulation results were compared with microstructural characteristics, and data were obtained from the in-situ tensile test. Simulation results exhibited that stress was at maximum in the buttering material and made the zone weaker with respect to adjacent areas. During the validation of results, it was observed that failure occurred through buttering material and endorsed the inference. The variation in mechanical properties of the two welds was explained considering the effect of thermal state and stress distribution.

  8. Investigation of Friction Stir Welding and Laser Engineered Net Shaping of Metal Matrix Composite Materials

    Science.gov (United States)

    Diwan, Ravinder M.

    2002-01-01

    The improvement in weld quality by the friction stir welding (FSW) process invented by TWI of Cambridge, England, patented in 1991, has prompted investigation of this process for advanced structural materials including Al metal matrix composite (Al-MMC) materials. Such materials can have high specific stiffness and other potential beneficial properties for the extreme environments in space. Developments of discontinuous reinforced Al-MMCs have found potential space applications and the future for such applications is quite promising. The space industry has recognized advantages of the FSW process over conventional welding processes such as the absence of a melt zone, reduced distortion, elimination of the need for shielding gases, and ease of automation. The process has been well proven for aluminum alloys, and work is being carried out for ferrous materials, magnesium alloys and copper alloys. Development work in the FSW welding process for joining of Al-MMCs is relatively recent and some of this and related work can be found in referenced research publications. NASA engineers have undertaken to spear head this research development work for FSW process investigation of Al-MMCs. Some of the reported related work has pointed out the difficulty in fusion welding of particulate reinforced MMCs where liquid Al will react with SiC to precipitate aluminum carbide (Al4C3). Advantages of no such reaction and no need for joint preparation for the FSW process is anticipated in the welding of Al-MMCs. The FSW process has been best described as a combination of extrusion and forging of metals. This is carried out as the pin tool rotates and is slowly plunged into the bond line of the joint as the pin tool's shoulder is in intimate contact with the work piece. The material is friction-stirred into a quality weld. Al-MMCs, 4 in. x 12 in. plates of 0.25 in. (6.35mm) thickness, procured from MMCC, Inc. were butt welded using FSW process at Marshall Space Flight Center (MSFC) using

  9. Microstructural characterization of the A-508/82/182/316L dissimilar metal weld with reinforcement of 52 weld; Caracterizacao microestrutural da solda de metais dissimilares A-508/82/182/316L com reforco de solda 52

    Energy Technology Data Exchange (ETDEWEB)

    Paula, Raphael G.; Figueiredo, Celia A.; Campos, Wagner R.C., E-mail: caf@cdtn.br, E-mail: wrcc@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2011-07-01

    Stress corrosion cracking (SCC) is the major corrosion concern in the plant life management of ageing plants. The main classes of nuclear power plant materials that are potentially subjected to SCC are austenitic stainless steels and nickel based alloys. The nickel alloys 600, 82 and 182, originally selected due to their high corrosion resistance, show after many years of plant operation, susceptibility to SCC. Those alloys are used in steam generators and as dissimilar metal weld materials for nozzles of components such as the reactor pressure vessel and the pressurizer. Several techniques have been developed to mitigate the consequences of SCC in dissimilar metal welds; e. g. deposition of a compatible structural layer over the nozzle external surface, known as weld overlay, to induce compressive stresses on the nozzle critical region and weld repair. The material used in this work is a mock-up of an Angra 1 pressurizer nozzle weld, manufactured at CDTN according to procedures established for nuclear power plants. The weld links the forged 316 stainless steel to the A-508 carbon steel by Inconel 182 weld metal. On the carbon steel side, a buttering layer is applied (alloy 82). Alloy 52 is employed as weld overlay. The objective of this work is to perform a microstructural and metallographic characterization of the mock up materials, which includes an optical microscope analysis of the general structure of the material, microhardness determinations and a microstructure evaluation of selected regions of the mock up. (author)

  10. Geometry and Material Constraint Effects on Creep Crack Growth Behavior in Welded Joints

    Science.gov (United States)

    Li, Y.; Wang, G. Z.; Xuan, F. Z.; Tu, S. T.

    2017-02-01

    In this work, the geometry and material constraint effects on creep crack growth (CCG) and behavior in welded joints were investigated. The CCG paths and rates of two kinds of specimen geometry (C(T) and M(T)) with initial cracks located at soft HAZ (heat-affected zone with lower creep strength) and different material mismatches were simulated. The effect of constraint on creep crack initiation (CCI) time was discussed. The results show that there exists interaction between geometry and material constraints in terms of their effects on CCG rate and CCI time of welded joints. Under the condition of low geometry constraint, the effect of material constraint on CCG rate and CCI time becomes more obvious. Higher material constraint can promote CCG due to the formation of higher stress triaxiality around crack tip. Higher geometry constraint can increase CCG rate and reduce CCI time of welded joints. Both geometry and material constraints should be considered in creep life assessment and design for high-temperature welded components.

  11. PENGARUH VARIASI SUHU POST WELD HEAT TREATMENT ANNEALING TERHADAP SIFAT MEKANIS MATERIAL BAJA EMS-45 DENGAN METODE PENGELASAN SHIELDED METAL ARC WELDING (SMAW

    Directory of Open Access Journals (Sweden)

    Rusiyanto Rusiyanto

    2012-02-01

    Full Text Available Penelitian ini bertujuan Untuk mengetahui nilai kekerasan Vickers material Baja EMS-45 sebelum proses pengelasan dan setelah dilakukan proses pengelasan tanpa post weld heat treatment annealing, Untuk mengetahui berapakah suhu optimal post weld heat treatment annealing untuk material baja EMS-45 dengan variasi suhu yang digunakan 350 o C, 550 o C, dan 750 C. Untuk mengetahui struktur mikro dari material baja EMS-45 akibat variasi suhu post weld heat treatment annealing pada proses pengelasan dengan menggunakan metode pengelasan shielded metal arc welding. Bahan atau material dasar yang digunakan pada penelitian ini adalah Baja EMS-45 dengan ketebalan pelat 10 mm, lebar pelat 20 mm dan panjang 100 mm. Berdasarkan hasil pengujian nilai kekerasan tertinggi setelah proses pengelasan terletak pada daerah Logam Las. Pengelasan non PWHT memiliki nilai kekerasan paling tinggi setelah proses pengelasan yaitu sebesar 183,2 VHN. Suhu optimal Post Weld Heat Treatment Annealing untuk material baja EMS-45 adalah pada suhu 750 C. Karena pada PWHT pada suhu tersebut mengalami penurunan kekerasan yang besar yaitu sebesar 127,2 VHN, sehingga material baja EMS-45 dapat memperbaiki sifat mampu mesinnya. Struktur mikro dari material baja EMS-45 sebelum proses pengelasan berupa grafit serpih, perlit dan ferit, setelah dilakukan proses pengelasan mempunyai struktur mikro berupa matrik ferit dan grafit pada daerah logam las, matrik perlit kasar dan grafit serpih pada daerah HAZ dan struktur perlit, grafit serpih dan ferit pada daerah logam induk o o

  12. Simulation of 3D material flow in friction stir welding of AA6061-T6

    Institute of Scientific and Technical Information of China (English)

    Zhang Zhao; Zhang Hongwu

    2008-01-01

    This paper reports the numerical simulation of the 3D material flow in friction stir welding process by using finite element methods based on solid mechanics. It is found that the material flow behind the pin is much faster than that in front of the pin. The material in front of the pin moves upwards and then rotates with the pin due to the effect of the rotating tool. Behind of the pin, the material moves downwards. This process of material movement is the real cause to make the friction stir welding process continuing successfully. With the increase of the translational velocity or the rotational velocity of the pin, the material flow becomes faster.

  13. Fracture toughness of welded joints materials for main pipelines at Ignalina NPP

    Energy Technology Data Exchange (ETDEWEB)

    Daunys, Mykolas [Kaunas University of Technology, 27 Kestucio, LT-44025 Kaunas (Lithuania)]. E-mail: mykolas.daunys@ktu.lt; Krasauskas, Povilas [Kaunas University of Technology, 27 Kestucio, LT-44025 Kaunas (Lithuania); Dundulis, Romualdas [Kaunas University of Technology, 27 Kestucio, LT-44025 Kaunas (Lithuania)

    2005-03-01

    This paper deals with an investigation of mechanical and fracture toughness characteristics of welded joint materials used in Ignalina Nuclear Power Plant (NPP) reactor main circulating circuit (MCC) and steam pipelines. Basic metal of MCC group distributing header (GDH) steel 08Ch18N10T (Du-300), its weld metal welded by manual and automatic arc method using the wire SV-04Ch19N11M3 and electrodes EA-100/10U or EA-100/10T, this joint heat-affected zone metal and base metal of the main steam system-steel 16GS (DU-630) and its weld metal welded by manual arc method using the wire SV-08GS2 and electrodes UONI-13/55 were tested. Mechanical properties of welded joints materials-proportional limit ({sigma}{sub pl}), yield ({sigma}{sub y}) and ultimate ({sigma}{sub u}) strength, fracture stress ({sigma}{sub f}) and ductility (Z) (percent reduction of area) of the specimens were determined. Investigation of relative critical stress intensity factor for fixed thickness of the specimen K{sub C}* and critical J-integral, J{sub IC}, was performed. The probabilistic investigation of influence of the mechanical properties ({sigma}{sub pl}, {sigma}{sub y}, {sigma}{sub u}) onto fracture toughness characteristics K{sub C}* and J{sub IC} for tested materials by using linear regression model with three independent variables was performed. Research enabled to conclude that proposed multivariable regression model with 80% probability (confidence coefficient {alpha}=0.05) has explained reasonably well the dependence of K{sub C}* with {sigma}{sub pl}, {sigma}{sub y}, {sigma}{sub u} and it has shown the non-acceptability of probabilistic evaluation of the model with respect to J{sub IC}.

  14. Narrow gap HST welding process and its application to candidate pipe material for 700 C USC boiler component

    Energy Technology Data Exchange (ETDEWEB)

    Bao, Gang; Sato, Takashi; Fukuda, Yuji [Babcock-Hitachi K.K., Hiroshima (Japan). Kure Research Lab.; Mitsuhata, Koichi [Babcock-Hitachi K.K., Hiroshima (Japan). Kure Div.

    2008-07-01

    Increasing steam temperature and pressure conditions of 700 C USC (Ultra Super Critical) power plants under consideration require the adoption of Ni-based alloys. One of the most crucial issues for the application of 700 C USC power plants is the establishment of welding technology for the thick-walled components. This paper reports the research results on the practicability of candidate material for the thickwalled components. The weld test was conducted on Ni-based Alloy617 (52Ni-22Cr- 13Co-9Mo-Ti-Al) by using the narrow gap HST (Hot wire Switching TIG) welding process developed by Babcock-Hitachi K.K with the matching filler wire of Alloy617. The weldability and strength properties of weld joint were examined. The sound weld joint was achieved. The advantages of narrow gap HST welding process for the thick-walled components of Ni-based alloy were discussed from the viewpoints of weld metal chemical composition and creep rupture strength. Due to the good shielding effect, the melting loss of alloy elements in the weld consumable during the narrow gap HST welding procedure was suppressed successfully. The narrow gap HST weld joint showed comparable strength with the parent metal. (orig.)

  15. The fatigue strength of base material and butt welds made of S690 and S1100

    NARCIS (Netherlands)

    Pijpers, R.J.M.; Kolstein, M.H.; Romeijn, A.; Bijlaard, F.S.K.

    2007-01-01

    Modern steel manufacturing techniques make it possible to produce steel with nominal strengths up to 1100 MPa (very high strength steels, VHSS). For the design of cyclic loaded slender VHSS structures, the fatigue strength of both base material and welded components should be known. In a VHSS

  16. The fatigue strength of base material and butt welds made of S690 and S1100

    NARCIS (Netherlands)

    Pijpers, R.J.M.; Kolstein, M.H.; Romeijn, A.; Bijlaard, F.S.K.

    2007-01-01

    Modern steel manufacturing techniques make it possible to produce steel with nominal strengths up to 1100 MPa (very high strength steels, VHSS). For the design of cyclic loaded slender VHSS structures, the fatigue strength of both base material and welded components should be known. In a VHSS fatigu

  17. Investigation of Friction Stir Welding of Al Metal Matrix Composite Materials

    Science.gov (United States)

    Diwan, Ravinder M.

    2003-01-01

    The innovative process of Friction Stir Welding (FSW) has generated tremendous interest since its inception about a decade or so ago since the first patent in 1991 by TWI of Cambridge, England. This interest has been seen in many recent international conferences and publications on the subject and relevant published literature. Still the process needs both intensive basic study of deformation mechanisms during this FSW process and analysis and feasibility study to evaluate production methods that will yield high quality strong welds from the stirring action of the appropriate pin tool into the weld plate materials. Development of production processes is a complex task that involves effects of material thickness, materials weldability, pin tool design, pin height, and pin shoulder diameter and related control conditions. The frictional heating with rotational speeds of the pin tool as it plunges into the material and the ensuing plastic flow arising during the traverse of the welding faying surfaces provide the known special advantages of the FSW process in the area of this new advanced joining technology.

  18. Management of heat in laser tissue welding using NIR cover window material.

    Science.gov (United States)

    Sriramoju, Vidyasagar; Savage, Howard; Katz, Alvin; Muthukattil, Ronex; Alfano, Robert R

    2011-12-01

    Laser tissue welding (LTW) is a novel method of surgical wound closure by the use of laser radiation to induce fusion of the biological tissues. Molecular dynamics associated with LTW is a result of thermal and non-thermal mechanisms. This research focuses exclusively on better heat management to reduce thermal damage of tissues in LTW using a near infrared laser radiation. An infrared continuous-wave (CW) laser radiation at 1,450 nm wavelength corresponding to the absorption band from combination vibrational modes of water is used to weld together ex vivo porcine aorta. In these studies we measured the optimal laser power and scan speed, for better tensile strength of the weld and lesser tissue dehydration. Significant amount of water loss from the welded tissue results in cellular death and tissue buckling. Various thermally conductive optical cover windows were used as heat sinks to reduce thermal effects during LTW for the dissipation of the heat. The optimal use of the method prevents tissue buckling and minimizes the water loss. Diamond, sapphire, BK7, fused silica, and IR quartz transparent optical cover windows were tested. The data from this study suggests that IR-quartz as the material with optimal thermal conductivity is ideal for laser welding of the porcine aorta. Copyright © 2011 Wiley Periodicals, Inc.

  19. Welding of a corrosion-resistant composite material based on VT14 titanium alloy obtained using an electron beam emitted into the atmosphere

    Science.gov (United States)

    Golkovski, M. G.; Samoylenko, V. V.; Polyakov, I. A.; Lenivtseva, O. G.; Chakin, I. K.; Komarov, P. N.; Ruktuev, A. A.

    2017-01-01

    The study investigates the possibility of inert gas arc welding of a double layer composite material on a titanium base with an anti-corrosive layer obtained by fused deposition of a powder mix containing tantalum and niobium over a titanium base using an electron beam emitted into the atmosphere. Butt welding and fillet welding options were tested with two types of edge preparation. Welds were subjected to a metallographic examination including a structural study and an analysis of the chemical and phase composition of the welds. A conclusion was made regarding the possibility of using welding for manufacturing of items from the investigated composite material.

  20. 桥面铺装黏结材料的制备与性能研究%Preparation and Study of Bonding Material for Deck Overlay

    Institute of Scientific and Technical Information of China (English)

    杨朋; 张肖宁; 吴少鹏

    2008-01-01

    制备并研究了新型桥面黏结材料.选用柔性和耐久性能优越的单组分聚氨酯作为黏结材料,探讨了其与集料的黏结机制.利用优质集料和国际稀浆封层协会微表处技术指南(ISSA A143)中Ⅱ型级配制备出了新型桥面黏结材料.性能研究表明其具有良好的抗拉伸剪切性能、抗疲劳性能和抗水损害性能.该材料是一种性能优良的桥面铺装材料.%A new type bonding material (polyurethane-aggregates mixture) for bridge deck overlay has been prepared and analyzed. One component moisture-curable polyurethane was chosen for binder material because of its excellent flexibility and durability, and then curing mechanism between polyurethane and aggregates was analyzed then. According to ISSA A143 Ⅱ type gradation, polyurethane-aggregate mixture was prepared with selected solidifying mechanism. Experimental results of polyurethane-aggregates mixture show [ that the materid has ] excellent direct tensile and shear properties, fatigue resistance, moisture resistance and flame retardant properties. Polyurethane-aggregates mixture is proved to be an excellent bonding material for bridge deck overlay due to its excellent performance.

  1. Resistance welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi; Rasmussen, Mogens H.

    2003-01-01

    Resistance welding comprises not only the well known spot welding process but also more complex projection welding operations, where excessive plastic deformation of the weld point may occur. This enables the production of complex geometries and material combinations, which are often not possible...... to weld by traditional spot welding operations. Such joining processes are, however, not simple to develop due to the large number of parameters involved. Development has traditionally been carried out by large experimental investigations, but the development of a numerical programme system has changed...... this enabling prediction of the welding performance in details. The paper describes the programme in short and gives examples on industrial applications. Finally investigations of causes for failure in a complex industrial joint of two dissimilar metals are carried out combining numerical modelling...

  2. Resistance welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi; Rasmussen, Mogens H.

    2003-01-01

    this enabling prediction of the welding performance in details. The paper describes the programme in short and gives examples on industrial applications. Finally investigations of causes for failure in a complex industrial joint of two dissimilar metals are carried out combining numerical modelling......Resistance welding comprises not only the well known spot welding process but also more complex projection welding operations, where excessive plastic deformation of the weld point may occur. This enables the production of complex geometries and material combinations, which are often not possible...... to weld by traditional spot welding operations. Such joining processes are, however, not simple to develop due to the large number of parameters involved. Development has traditionally been carried out by large experimental investigations, but the development of a numerical programme system has changed...

  3. Material properties of a dissimilar metal weld Inconel 600/ Inconel 82 weld filler/ Carbon Steel (Gr.106 B)

    Energy Technology Data Exchange (ETDEWEB)

    Knapp, S. [Univ. of Ottawa, Ottawa, Ontario (Canada); Duan, X. [CANDU Energy Inc., Mississauga, Ontario (Canada); Weck, A., E-mail: aweck@uottawa.ca [Univ. of Ottawa, Ottawa, Ontario (Canada)

    2012-07-01

    Inconel 600 pipes welded to Carbon-Steel are used in CANDU nuclear reactors. Fracture of these welded pipes has important consequences in term of safety, and therefore their mechanical properties need to be better understood. In this study, the weld region was analyzed at various length-scales using optical microscopy, micro hardness testing, small and large scale tensile testing, and Digital Image Correlation (DIC). Micro-hardness profiles showed variations across the weld and through thickness and were justified in terms of residual stresses. Local stress-strain curves were built using DIC and showed good agreement with stress-strain curves obtained from miniature tensile samples. (author)

  4. Modeling the Material Flow and Heat Transfer in Reverse Dual-Rotation Friction Stir Welding

    Science.gov (United States)

    Shi, L.; Wu, C. S.; Liu, H. J.

    2014-08-01

    Reverse dual-rotation friction stir welding (RDR-FSW) is a novel modification of conventional friction stir welding (FSW) process. During the RDR-FSW process, the tool pin and the assisted shoulder are separated and rotate with opposite direction independently, so that there are two material flows with reverse direction. The material flow and heat transfer in RDR-FSW have significant effects on the microstructure and properties of the weld joint. A 3D model is developed to quantitatively analyze the effects of the separated tool pin and the assisted shoulder which rotate in reverse direction on the material flow and heat transfer during RDR-FSW process. Numerical simulation is conducted to predict the temperature profile, material flow field, streamlines, strain rate, and viscosity distributions near the tool. The calculated results show that as the rotation speed of the tool pin increases, the temperature near the tool gets higher, the zone with higher temperature expands, and approximately symmetric temperature distribution is obtained near the tool. Along the workpiece thickness direction, the calculated material flow velocity and its layer thickness near the tool get lowered because the effect of the shoulder is weakened as the distance away from the top surface increases. The model is validated by comparing the predicted values of peak temperature at some typical locations with the experimentally measured ones.

  5. Laser-driven flyer application in thin film dissimilar materials welding and spalling

    Science.gov (United States)

    Wang, Huimin; Wang, Yuliang

    2017-10-01

    This paper applied a low cost method to pack and drive laser-driven flyer in the applications of welding and spalling. The laser system has the maximum energy of 3.1 J, which is much lower than that used in the previous study. The chemical release energy from the ablative layer was estimated as 3.7 J. The flying characteristic of laser-driven flyer was studied by measuring the flyer velocity at different locations with photonic Doppler velocimetry (PDV). The application of laser-driven flyer in welding Al and Cu was investigated at different laser spot size. Weld strength was measured with the peel test. Weld interface was characterized with optical microscopy (OM) and scanning electron microscopy (SEM). The study of application of laser-driven flyer in spalling was carried out for both brittle and ductile materials. The impact pressure was calculated based on the Hugoniot data. The amount of spalling was not only related to the impact pressure but also related to the duration of impact pressure. The fractography of spalled fracture surface was studied and revealed that the fracture mode was related to the strain rate. The spall strength of Cu 110, Al 1100 and Ni 201was measured and was consistent with the literature data.

  6. Composite Aluminum-Copper Sheet Material by Friction Stir Welding and Cold Rolling

    Science.gov (United States)

    Kahl, S.; Osikowicz, W.

    2013-08-01

    An aluminum alloy and a pure copper material were butt-joined by friction stir welding and subsequently cold rolled. The cold-rolling operation proved to be very advantageous because small voids present after friction stir welding were closed, the interface area per material thickness was enlarged, a thin intermetallic layer was partitioned, and the joint was strengthened by strain hardening. Tensile test specimens fractured in the heat-affected zone in the aluminum material; tensile strengths of the joints exceeded the tensile strengths of the base materials and were as high as 335 MPa. During soft annealing of the composite material, a 6-8-μm-thick intermetallic layer was grown at the interface. Nevertheless, tensile fracture still occurred in the heat-affected zone of the aluminum material. Electrical resistivity of the joint was smaller than resistivity of the aluminum material. Production of such composite material would result in coiled sheet material that could be subjected to further treatments such as electroplating and forming operations in an efficient and economically viable manner. The new composite material is promising for emerging automotive and industrial electrical applications.

  7. Assessment of the biological effects of welding fumes emitted from metal inert gas welding processes of aluminium and zinc-plated materials in humans.

    Science.gov (United States)

    Hartmann, L; Bauer, M; Bertram, J; Gube, M; Lenz, K; Reisgen, U; Schettgen, T; Kraus, T; Brand, P

    2014-03-01

    The aim of this study was to investigate biological effects and potential health risks due to two different metal-inert-gas (MIG) welding fumes (MIG welding of aluminium and MIG soldering of zinc coated steel) in healthy humans. In a threefold cross-over design study 12 male subjects were exposed to three different exposure scenarios. Exposures were performed under controlled conditions in the Aachener Workplace Simulation Laboratory (AWSL). On three different days the subjects were either exposed to filtered ambient air, to welding fumes from MIG welding of aluminium, or to fumes from MIG soldering of zinc coated materials. Exposure was performed for 6 h and the average fume concentration was 2.5 mg m(-3). Before, directly after, 1 day after, and 7 days after exposure spirometric and impulse oscillometric measurements were performed, exhaled breath condensate (EBC) was collected and blood samples were taken and analyzed for inflammatory markers. During MIG welding of aluminium high ozone concentrations (up to 250 μg m(-3)) were observed, whereas ozone was negligible for MIG soldering. For MIG soldering, concentrations of high-sensitivity CRP (hsCRP) and factor VIII were significantly increased but remained mostly within the normal range. The concentration of neutrophils increased in tendency. For MIG welding of aluminium, the lung function showed significant decreases in Peak Expiratory Flow (PEF) and Mean Expiratory Flow at 75% vital capacity (MEF 75) 7 days after exposure. The concentration of ristocetin cofactor was increased. The observed increase of hsCRP during MIG-soldering can be understood as an indicator for asymptomatic systemic inflammation probably due to zinc (zinc concentration 1.5 mg m(-3)). The change in lung function observed after MIG welding of aluminium may be attributed to ozone inhalation, although the late response (7 days after exposure) is surprising. Copyright © 2013 Elsevier GmbH. All rights reserved.

  8. Corrosion Characteristics of Welding Zones Welded with 1.25Cr-0.5 Mo Filler Metal to Forged Steel for Piston Crown Material

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Jae-Hyun; Lee, Sung-Yul; Lee, Myeong-Hoon; Moon, Kyung-Man [Korea Maritime University, Dong Sam-Dong,Yong Do-ku, Busan (Korea, Republic of); Baek, Tae-Sil [Pohang College, Pohang (Korea, Republic of)

    2015-04-15

    A heavy oil of low quality has been mainly used in the diesel engine of the merchant ship as the oil price has been significantly jumped for several years. Thus, a combustion chamber of the engine has been often exposed to severely corrosive environment more and more because temperature of the exhaust gas of the combustion chamber has been getting higher and higher with increasing of using the heavy oil of low quality. As a result, wear and corrosion of the engine parts such as exhaust valve, piston crown and cylinder head surrounded with combustion chamber are more serious compared to the other parts of the engine. Therefore, an optimum repair welding for these engine parts is very important to prolong their lifetime in a economical point of view. In this study, 1.25Cr-0.5Mo filler metal was welded with SMAW method in the forged steel which would be generally used with piston crown material. And the corrosion properties of weld metal, heat affected and base metal zones were investigated using electrochemical methods such as measurement of corrosion potential, anodic polarization curves, cyclic voltammogram and impedance etc. in 35% H{sub 2}SO{sub 4} solution. The weld metal and base metal zones exhibited the highest and lowest values of hardness respectively. And, the corrosion resistance of the heat affected and weld metal zones was also increased than that of the base metal zone. Furthermore, it appeared that the corrosive products with red color and local corrosion like as a pitting corrosion were more frequently observed on the surface of the base metal zone compared to the heat affected and weld metal zones. Consequently, it is suggested that the mechanical and corrosion characteristics of the piston crown can be predominantly improved by repair welding method using the 1.25Cr-0.5Mo electrode.

  9. Numerical Simulation of Temperature Distribution and Material Flow During Friction Stir Welding 2017A Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Mimouni Oussama

    2016-01-01

    Full Text Available This study describes the use of fluid dynamic code, FLUENT to model the flow of metal in the AA2017A case around the welding tool pin (FSW. A standard threaded tool profile is used for the analysis of phenomena during welding such as heat generation and flow of the material are included. The main objective is to gain a better understanding of the flow of material around a tool. The model showed a large number of phenomena similar to those of the real process. The model has also generated a sufficient amount of heat, which leads to a good estimate of the junction temperature. These results were obtained using a viscosity which is near the solidus softening.

  10. Laser Welding Characterization of Kovar and Stainless Steel Alloys as Suitable Materials for Components of Photonic Devices Packaging

    Science.gov (United States)

    Fadhali, M. M. A.; Zainal, Saktioto J.; Munajat, Y.; Jalil, A.; Rahman, R.

    2010-03-01

    The weldability of Kovar and stainless steel alloys by Nd:YAG laser beam is studied through changing of some laser beam parameters. It has been found that there is a suitable interaction of the pulsed laser beam of low power laser pulse with both the two alloys. The change of thermophysical properties with absorbed energy from the laser pulse is discussed in this paper which reports the suitability of both Kovar and stainless steel 304 as the base materials for photonic devices packaging. We used laser weld system (LW4000S from Newport) which employs Nd:YAG laser system with two simultaneous beams output for packaging 980 nm high power laser module. Results of changing both laser spot weld width and penetration depth with changing both the pulse peak power density, pulse energy and pulse duration show that there are good linear relationships between laser pulse energy or peak power density and pulse duration with laser spot weld dimensions( both laser spot weld width and penetration depth). Therefore we concluded that there should be an optimization for both the pulse peak power and pulse duration to give a suitable aspect ratio (laser spot width to penetration depth) for achieving the desired welds with suitable penetration depth and small spot width. This is to reduce the heat affected zone (HAZ) which affects the sensitive optical components. An optimum value of the power density in the order of 105 w/cm2 found to be suitable to induce melting in the welded joints without vaporization. The desired ratio can also be optimized by changing the focus position on the target material as illustrated from our measurements. A theoretical model is developed to simulate the temperature distribution during the laser pulse heating and predict the penetration depth inside the material. Samples have been investigated using SEM with EDS. The metallographic measurements on the weld spot show a suitable weld yield with reasonable weld width to depth ratio.

  11. Distortion Control during Welding

    NARCIS (Netherlands)

    Akbari Pazooki, A.M.

    2014-01-01

    The local material expansion and contraction involved in welding result in permanent deformations or instability i.e., welding distortion. Considerable efforts have been made in controlling welding distortion prior to, during or after welding. Thermal Tensioning (TT) describes a group of in-situ met

  12. Quantitative ultrasonic testing of acoustically anisotropic materials with verification on austenitic and dissimilar weld joints

    Science.gov (United States)

    Boller, C.; Pudovikov, S.; Bulavinov, A.

    2012-05-01

    Austenitic stainless steel materials are widely used in a variety of industry sectors. In particular, the material is qualified to meet the design criteria of high quality in safety related applications. For example, the primary loop of the most of the nuclear power plants in the world, due to high durability and corrosion resistance, is made of this material. Certain operating conditions may cause a range of changes in the integrity of the component, and therefore require nondestructive testing at reasonable intervals. These in-service inspections are often performed using ultrasonic techniques, in particular when cracking is of specific concern. However, the coarse, dendritic grain structure of the weld material, formed during the welding process, is extreme and unpredictably anisotropic. Such structure is no longer direction-independent to the ultrasonic wave propagation; therefore, the ultrasonic beam deflects and redirects and the wave front becomes distorted. Thus, the use of conventional ultrasonic testing techniques using fixed beam angles is very limited and the application of ultrasonic Phased Array techniques becomes desirable. The "Sampling Phased Array" technique, invented and developed by Fraunhofer IZFP, allows the acquisition of time signals (A-scans) for each individual transducer element of the array along with fast image reconstruction techniques based on synthetic focusing algorithms. The reconstruction considers the sound propagation from each image pixel to the individual sensor element. For anisotropic media, where the sound beam is deflected and the sound path is not known a-priori, a novel phase adjustment technique called "Reverse Phase Matching" is implemented. By taking into account the anisotropy and inhomogeneity of the weld structure, a ray tracing algorithm for modeling the acoustic wave propagation and calculating the sound propagation time is applied. This technique can be utilized for 2D and 3D real time image reconstruction. The

  13. Investigation of the structure and properties of the material of various zones of the welded joint of the austenitic nitrogen-containing steel upon elastoplastic deformation

    Science.gov (United States)

    Gorkunov, E. S.; Putilova, E. A.; Zadvorkin, S. M.; Makarov, A. V.; Pecherkina, N. L.; Kalinin, G. Yu.; Mushnikova, S. Yu.; Fomina, O. V.

    2016-11-01

    The structural, mechanical, and magnetic properties of metal cut out from the welded joint and from the near-weld zone of the welded joint of high-strength nitrogen-containing 04Kh20N6G11M2AFB austenitic steel have been investigated. The behavior of the magnetic parameters of materials under study subjected to various schemes of loading, such as tension, torsion, internal pressure, and combination of tension and torsion have been investigated. It has been established that the metal of the welded joint and near-weld zone of the welded joint, just as the base metal, has a stable phase composition and magnetic properties under various loading conditions. It has been concluded that 04Kh20N6G11M2AFB steel can be used in the fabrication of welded parts and elements of welded constructions that require low magnetization and high stability of magnetic characteristics under the force action.

  14. Welding processes handbook

    CERN Document Server

    Weman, Klas

    2011-01-01

    Offers an introduction to the range of available welding technologies. This title includes chapters on individual techniques that cover principles, equipment, consumables and key quality issues. It includes material on such topics as the basics of electricity in welding, arc physics, and distortion, and the weldability of particular metals.$bThe first edition of Welding processes handbook established itself as a standard introduction and guide to the main welding technologies and their applications. This new edition has been substantially revised and extended to reflect the latest developments. After an initial introduction, the book first reviews gas welding before discussing the fundamentals of arc welding, including arc physics and power sources. It then discusses the range of arc welding techniques including TIG, plasma, MIG/MAG, MMA and submerged arc welding. Further chapters cover a range of other important welding technologies such as resistance and laser welding, as well as the use of welding techniqu...

  15. A Comparative Study of Material Flow Behavior in Friction Stir Welding Using Laminar and Turbulent Models

    Science.gov (United States)

    Kadian, Arun Kumar; Biswas, Pankaj

    2015-10-01

    Friction stir welding has been quite successful in joining aluminum alloy which has gained importance in almost all industrial sectors over the past two decades. It is a newer technique and therefore needs more attention in many sectors, flow of material being one among them. The material flow pattern actually helps in deciding the parameters required for particular tool geometry. The knowledge of material flow is very significant in removing defects from the weldment. In the work presented in this paper, the flow behavior of AA6061 under a threaded tool has been studied. The convective heat loss has been considered from all the surfaces, and a comparative study has been made with and without the use of temperature-dependent properties and their significance in the finite volume method model. The two types of models that have been implemented are turbulent and laminar models. Their thermal histories have been studied for all the cases. The material flow velocity has been analyzed to predict the flow of material. A swirl inside the weld material has been observed in all the simulations.

  16. A simple methodology for predicting laser-weld properties from material and laser parameters

    Science.gov (United States)

    Hann, D. B.; Iammi, J.; Folkes, J.

    2011-11-01

    In laser material processing, understanding the laser interaction and the effect of processing parameters on this interaction is fundamental to any process if the system is to be optimized. Expanding this to different materials or other laser systems with different beam characteristics makes this interaction more complex and difficult to resolve. This work presents a relatively simple physical model to understand these interactions in terms of mean surface enthalpy values derived from both material parameters and laser parameters. From these fundamental properties the melt depth and width for any material can be predicted using a simple theory. By considering the mean enthalpy of the surface, the transition from conduction limited melting to keyholing can also be accurately predicted. The theory is compared to experimental results and the predicted and observed data are shown to correspond well for these experimental results as well as for published results for stainless steel and for a range of metals. The results suggest that it is important to keep the Fourier number of the weld much smaller than one to make it efficient. It is also discussed that the surface enthalpy could be used to prodict other effects in the weld such as porosity and material expulsion.

  17. Metallic layered composite materials produced by explosion welding: Structure, properties, and structure of the transition zone

    Science.gov (United States)

    Mal'tseva, L. A.; Tyushlyaeva, D. S.; Mal'tseva, T. V.; Pastukhov, M. V.; Lozhkin, N. N.; Inyakin, D. V.; Marshuk, L. A.

    2014-10-01

    The structure, morphology, and microhardness of the transition zone in multilayer metallic composite joints are studied, and the cohesion strength of the plates to be joined, the mechanical properties of the formed composite materials, and fracture surfaces are analyzed. The materials to be joined are plates (0.1-1 mm thick) made of D16 aluminum alloy, high-strength maraging ZI90-VI (03Kh12N9K4M2YuT) steel, BrB2 beryllium bronze, and OT4-1 titanium alloy. Composite materials made of different materials are shown to be produced by explosion welding. The dependence of the interface shape (smooth or wavelike) on the physicomechanical properties of the materials to be joined is found. The formation of a wavelike interface is shown to result in the formation of intense-mixing regions in transition zones. Possible mechanisms of layer adhesion are discussed.

  18. The results and analysis of irradiation experiments conducted on reactor vessel plate and weld materials

    Energy Technology Data Exchange (ETDEWEB)

    Biemiller, E.C. [Yankee Atomic Electric Co., Bolton, MA (United States); Carter, R.G.; Rosinski, S.T. [Electric Power Research Inst., Charlotte, NC (United States)

    1996-09-01

    This paper documents the extensive amount of experimental work on radiation damage to reactor vessel materials carried out by Yankee Atomic Electric Company (YAEC) and others in support of a licensing effort to restart the Yankee Rowe nuclear power plant. The effect of plate nickel content and microstructure on irradiation damage sensitivity was assessed. Typical reactor pressure vessel plate materials each containing 0.24% (by weight) copper, but different nickel contents at 0.19% and 0.63% were heat treated to produce different microstructures. A Linde 80 weld containing 0.30% copper and 1.00% nickel was produced and heat treated to test microstructure effects on the irradiation response of weld metal. Materials taken from plate surface locations (vs 1/4%) were included to test whether or not the improved toughness properties of the plate surface layer, resulting from a rapid quench, is maintained after irradiation. Irradiations were conducted at two irradiation temperatures, 500 F (260 C) and 550 F (288 C), to determine the effect of irradiation temperature on embrittlement. The results of this irradiation testing and additional data from a DOE/Sandia National Laboratories irradiation study show an irradiation temperature effect that is not consistent, but varies with the materials tested. The test results demonstrate that for nickel bearing steels, the superior toughness of plate surface material is maintained even after irradiation to high fluences, and for the copper content tested, nickel has little effect on irradiation response. A mixed effect of microstructure/heat treatment on the materials` irradiation response was noted. Phosphorus potentially played a role in the irradiation response of the low nickel material irradiated at 500 F (288 C) but did not show prominence in the irradiations for the same material conducted at 500 F (260 C).

  19. RADAR PPI Scope Overlay

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — RADAR PPI Scope Overlays are used to position a RADAR image over a station at the correct resolution. The archive maintains several different RADAR resolution types,...

  20. Material flow analysis in dissimilar friction stir welding of AA2024 and Ti6Al4V butt joints

    Directory of Open Access Journals (Sweden)

    BuffaGianluca

    2016-01-01

    Full Text Available The complex material flow occurring during the weld of dissimilar AA2024 to Ti6Al4V butt and lap joints was highlighted through a dedicated numerical model able to take into account the effects of the different materials as well as the phase transformation of the used titanium alloy.

  1. Numerical Simulation of Similar and Dissimilar Materials Welding Process; Quantifications of Temperature, Stress, Strain and Deformation

    Directory of Open Access Journals (Sweden)

    Ranjit Shrestha

    2015-02-01

    Full Text Available In the present paper, 3 Dimensional welding simulation was carried out in the FE software ANSYS in order to predict temperature, stress, strain and deformation in the joining of similar and dissimilar materials. The numerical simulation shows that temperature exceeds well above the melting temperature of the substrate material in the welding region. It is found that, higher residual stress is distributed in the weld bead area and surrounding heat affected zone. The stress and strain distribution patterns in the specimen showed that both tended to concentrate at or near points of application of thermal load, and were generally not uniform in these areas. It is also found that Stress and strain were concentrated at corners, edges, and other areas of abrupt change in the shape of the specimen and was also not uniform where the cross-section of the structure changed suddenly, and had large gradients at localized points. The deformation was found maximum at the beginning and the end of welding direction (Y-axis and minimum at the ends of X-axis as they are simply supported in both ends. In addition, among the six different cases of similar and dissimilar materials (S40C+S40C, STS304+STS304, STS316L+STS316L, S40C+STS304, S40C+STS316L, STS304+STS316L, the minimum temperature was found in S40C+STS304 whereas the maximum temperature was S40C+STS316L; the minimum stress was found in case of S40C+STS304 and maximum stress was found in 40C+STS316L; the minimum strain was found in case of S40C+STS304 and maximum strain was found in STS304+STS304; the minimum deformation was found in S40C+S40C and maximum in S40C+STS316L.The prediction show qualitative good agreement with the experimental results found in the literature and hence it was confirmed that the method of finite elements has proved to be successful for proper design analysis.

  2. Testing of New Materials and Computer Aided Optimization of Process Parameters and Clamping Device During Predevelopment of Laser Welding Processes

    Science.gov (United States)

    Weidinger, Peter; Günther, Kay; Fitzel, Martin; Logvinov, Ruslan; Ilin, Alexander; Ploshikhin, Vasily; Hugger, Florian; Mann, Vincent; Roth, Stephan; Schmidt, Michael

    The necessity for weight reduction in motor vehicles in order to save fuel consumption pushes automotive suppliers to use materials of higher strength. Due to their excellent crash behavior high strength steels are increasingly applied in various structures. In this paper some predevelopment steps for a material change from a micro alloyed to dual phase and complex phase steels of a T-joint assembly are displayed. Initially the general weldability of the materials regarding pore formation, hardening in the heat affected zone and hot cracking susceptibility is discussed. After this basic investigation, the computer aided design optimization of a clamping device is shown, in which influences of the clamping jaw, the welding position and the clamping forces upon weld quality are presented. Finally experimental results of the welding process are displayed, which validate the numerical simulation.

  3. The effect of adhesive thickness on spot weld-bonded joints of dissimilar materials using finite element model

    Directory of Open Access Journals (Sweden)

    E Al-Bahkali

    2016-04-01

    Full Text Available In present work, the bonded and spot weld-bonded of dissimilar materialsjoints for three dimensional models using the finite element technique werestudied for different adhesive thicknesses. The results show that the stressesin adhesive bonded joints are concentrated at the ends of the overlappedarea. When the spot-welding is combined with the adhesive bonding, thestresses are concentrated at the adhesive bond ends and at both ends of theweld nugget. The results show also that the stresses are more concentratedtowards the material of the lowest melting point. Changing the thickness ofthe adhesive layer for various dissimilar material models give us the optimalthickness for each case that one can use in designing lap joints of twodissimilar materials. The results in general show that the thinner the adhesiveis, the higher is the peak stresses developed in the weld-bonded joint.

  4. Temperature and Material Flow Prediction in Friction-Stir Spot Welding of Advanced High-Strength Steel

    Science.gov (United States)

    Miles, M.; Karki, U.; Hovanski, Y.

    2014-10-01

    Friction-stir spot welding (FSSW) has been shown to be capable of joining advanced high-strength steel, with its flexibility in controlling the heat of welding and the resulting microstructure of the joint. This makes FSSW a potential alternative to resistance spot welding if tool life is sufficiently high, and if machine spindle loads are sufficiently low that the process can be implemented on an industrial robot. Robots for spot welding can typically sustain vertical loads of about 8 kN, but FSSW at tool speeds of less than 3000 rpm cause loads that are too high, in the range of 11-14 kN. Therefore, in the current work, tool speeds of 5000 rpm were employed to generate heat more quickly and to reduce welding loads to acceptable levels. Si3N4 tools were used for the welding experiments on 1.2-mm DP 980 steel. The FSSW process was modeled with a finite element approach using the Forge® software. An updated Lagrangian scheme with explicit time integration was employed to predict the flow of the sheet material, subjected to boundary conditions of a rotating tool and a fixed backing plate. Material flow was calculated from a velocity field that is two-dimensional, but heat generated by friction was computed by a novel approach, where the rotational velocity component imparted to the sheet by the tool surface was included in the thermal boundary conditions. An isotropic, viscoplastic Norton-Hoff law was used to compute the material flow stress as a function of strain, strain rate, and temperature. The model predicted welding temperatures to within 4%, and the position of the joint interface to within 10%, of the experimental results.

  5. Temperature and Material Flow Prediction in Friction-Stir Spot Welding of Advanced High-Strength Steel

    Energy Technology Data Exchange (ETDEWEB)

    Miles, Michael; Karki, U.; Hovanski, Yuri

    2014-10-01

    Friction-stir spot welding (FSSW) has been shown to be capable of joining advanced high-strength steel, with its flexibility in controlling the heat of welding and the resulting microstructure of the joint. This makes FSSW a potential alternative to resistance spot welding if tool life is sufficiently high, and if machine spindle loads are sufficiently low that the process can be implemented on an industrial robot. Robots for spot welding can typically sustain vertical loads of about 8 kN, but FSSW at tool speeds of less than 3000 rpm cause loads that are too high, in the range of 11–14 kN. Therefore, in the current work, tool speeds of 5000 rpm were employed to generate heat more quickly and to reduce welding loads to acceptable levels. Si3N4 tools were used for the welding experiments on 1.2-mm DP 980 steel. The FSSW process was modeled with a finite element approach using the Forge* software. An updated Lagrangian scheme with explicit time integration was employed to predict the flow of the sheet material, subjected to boundary conditions of a rotating tool and a fixed backing plate. Material flow was calculated from a velocity field that is two-dimensional, but heat generated by friction was computed by a novel approach, where the rotational velocity component imparted to the sheet by the tool surface was included in the thermal boundary conditions. An isotropic, viscoplastic Norton-Hoff law was used to compute the material flow stress as a function of strain, strain rate, and temperature. The model predicted welding temperatures to within percent, and the position of the joint interface to within 10 percent, of the experimental results.

  6. [Experience in overlay tympanoplasty].

    Science.gov (United States)

    Peng, Ben-gang; Miao, Xu-tao; Wang, Xin; Sun, Yi-qing; Liu, Zhi-ying; Li, Yong-xin

    2009-05-01

    To explore the experience and value of overlay tympanoplasty. Sixty-three ears with overlay tympanoplasty were reviewed and followed up for the external auditory canal, tympanic membrane and hearing. The diseases of the patients included middle ear cholesteatoma in 25 ears and chronic suppurative otitis media in 38 ears. The surgical techniques involved three kinds: overlay tympanoplasty, overlay tympanoplasty with canal wall up mastoidectomy and overlay tympanoplasty with canal wall down mastoidectomy. In middle ear cholesteatoma and suppurative otitis media patients, the case received the three techniques are 4, 17, 4 ears and 19, 18, 1 ears respectively. All patients gained stage I incision cure. Followed up for 0.5 to 3.5 years respectively, the external auditory canal was wide and tympanic membrane gained a good shape. The hearing in all case kept intact or increased while hearing decrease did not occur. Complications were free in patients with punctual visit. Overlay tympanoplasty has positive significance in treating the chronic otitis media with the merits of standard procedure, sufficient operative field and thorough erosion elimination.

  7. Exploring material flow in friction stir welding using stacked structure of 2024 and 606 1 aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    马正斌; 董春林; 李继忠; 陈巍; 栾国红

    2014-01-01

    An experimental technique based on stacked structures was developed to observe the material flow behavior ofthe friction stir welding (FSW)process.Analysis ofsection views along different directions revealed important new details ofthe material flow in FSW process.In this work,a general flow model ofFSW was constructed based on the analysis ofdifferent static section views ofstacked structure weld.The formation ofonion rings was found to be a geometric effect due to layered deposition and the extrusion occurred at the interface between flow arm (FA)and stirring zone (SZ).

  8. EVALUATION AND RECOMMENDATION OF SALTSTONE MIXER AUGER/PADDLES MATERIALS OF CONSTRUCTION FOR IMPROVED WEAR RESISTANCE

    Energy Technology Data Exchange (ETDEWEB)

    Mickalonis, J.; Torres, R.

    2012-08-15

    Wear and corrosion testing were conducted to evaluate alternate materials of construction for the Saltstone mixer auger and paddles. These components have been degraded by wear from the slurry processed in the mixer. Material test options included PVD coatings (TiN, TiCN, and ZrN), weld overlays (Stellite 12 and Ultimet) and higher hardness steels and carbides (D2 and tungsten carbide). The corrosion testing demonstrated that the slurry is not detrimental to the current materials of construction or the new candidates. The ASTM G75 Miller wear test showed that the high hardness materials and the Stellite 12 weld overlay provide superior wear relative to the Astralloy and CF8M stainless steel, which are the current materials of construction, as well as the PVD coatings and Ultimet. The following recommendations are made for selecting new material options and improving the overall wear resistance of the Saltstone mixer components: A Stellite 12 weld overlay or higher hardness steel (with toughness equivalent to Astralloy) be used to improve the wear resistance of the Saltstone mixer paddles; other manufacturing specifications for the mixer need to be considered in this selection. The current use of the Stellite 12 weld overlay be evaluated so that coverage of the 316 auger can be optimized for improved wear resistance of the auger. The wear surfaces of the Saltstone mixer auger and paddles be evaluated so that laboratory data can be better correlated to actual service. The 2-inch Saltstone mixer prototype be used to verify material performance.

  9. Creep performance of welded pipe material made of 7CrMoVTiB10-10 (T/P24) steel

    Energy Technology Data Exchange (ETDEWEB)

    Rantala, Juhani; Auerkari, Pertti; Salonen, Jorma; Holmstroem, Stefan; Nevasmaa, Pekka [VTT Technical Research Centre of Finland, Espoo (Finland); Haekkilae, Juha [Foster Wheeler Energia, Varkaus (Finland)

    2010-07-01

    The creep strength of welded low-alloy ferritic steels is typically somewhat lower than that for parent metal, but this is generally due to an inherent weakness of the heat affected zone and accounted for in the common design codes. However, the parent material strength is much higher in certain modern low alloy steels such as 7CrMoVTiB10-10 (P24), and then it can be a significant challenge to develop weld metals (welding consumables) to match this strength. Acceptable weld performance has been previously demonstrated for thin-wall tubes where sufficient mixing with the base material can occur. The objective of this work was to achieve satisfactory properties for a thick-wall welded pipe by using an Nb-modified consumable to avoid weld metal weakening due to arc losses of Ti of a consumable composition approximately matching the base material. A considerable improvement was indeed noted in comparison with earlier experience using matching electrode composition. All short term test results for weld qualification showed acceptable properties, the cross-weld creep strength remain very close to the -20% band from the parent metal creep strength. However, creep testing at lowest stress levels approaching those expected in service resulted in weld metal failure. Although a clear improvement is evident from the previous generation of weld metals, there appears to be some further scope of development of the welding consumables, to improve the long term creep ductility of the welded joints particularly when applying production-like welding parameters. (orig.)

  10. Self-Reacting Friction Stir Welding for Aluminum Alloy Circumferential Weld Applications

    Science.gov (United States)

    Bjorkman, Gerry; Cantrell, Mark; Carter, Robert

    2003-01-01

    Friction stir welding is an innovative weld process that continues to grow in use, in the commercial, defense, and space sectors. It produces high quality and high strength welds in aluminum alloys. The process consists of a rotating weld pin tool that plasticizes material through friction. The plasticized material is welded by applying a high weld forge force through the weld pin tool against the material during pin tool rotation. The high weld forge force is reacted against an anvil and a stout tool structure. A variation of friction stir welding currently being evaluated is self-reacting friction stir welding. Self-reacting friction stir welding incorporates two opposing shoulders on the crown and root sides of the weld joint. In self-reacting friction stir welding, the weld forge force is reacted against the crown shoulder portion of the weld pin tool by the root shoulder. This eliminates the need for a stout tooling structure to react the high weld forge force required in the typical friction stir weld process. Therefore, the self-reacting feature reduces tooling requirements and, therefore, process implementation costs. This makes the process attractive for aluminum alloy circumferential weld applications. To evaluate the application of self-reacting friction stir welding for aluminum alloy circumferential welding, a feasibility study was performed. The study consisted of performing a fourteen-foot diameter aluminum alloy circumferential demonstration weld using typical fusion weld tooling. To accomplish the demonstration weld, weld and tack weld development were performed and fourteen-foot diameter rings were fabricated. Weld development consisted of weld pin tool selection and the generation of a process map and envelope. Tack weld development evaluated gas tungsten arc welding and friction stir welding for tack welding rings together for circumferential welding. As a result of the study, a successful circumferential demonstration weld was produced leading

  11. Overlay degradation induced by film stress

    Science.gov (United States)

    Huang, Chi-hao; Liu, Yu-Lin; Luo, Shing-Ann; Yang, Mars; Yang, Elvis; Hung, Yung-Tai; Luoh, Tuung; Yang, T. H.; Chen, K. C.

    2017-03-01

    The semiconductor industry has continually sought the approaches to produce memory devices with increased memory cells per memory die. One way to meet the increasing storage capacity demand and reduce bit cost of NAND flash memories is 3D stacked flash cell array. In constructing 3D NAND flash memories, increasing the number of stacked layers to build more memory cell number per unit area necessitates many high-aspect-ratio etching processes accordingly the incorporation of thick and unique etching hard-mask scheme has been indispensable. However, the ever increasingly thick requirement on etching hard-mask has made the hard-mask film stress control extremely important for maintaining good process qualities. The residual film stress alters the wafer shape consequently several process impacts have been readily observed across wafer, such as wafer chucking error on scanner, film peeling, materials coating and baking defects, critical dimension (CD) non-uniformity and overlay degradation. This work investigates the overlay and residual order performance indicator (ROPI) degradation coupling with increasingly thick advanced patterning film (APF) etching hard-mask. Various APF films deposited by plasma enhanced chemical vapor deposition (PECVD) method under different deposition temperatures, chemicals combinations, radio frequency powers and chamber pressures were carried out. And -342MPa to +80MPa film stress with different film thicknesses were generated for the overlay performance study. The results revealed the overlay degradation doesn't directly correlate with convex or concave wafer shapes but the magnitude of residual APF film stress, while increasing the APF thickness will worsen the overlay performance and ROPI strongly. High-stress APF film was also observed to enhance the scanner chucking difference and lead to more serious wafer to wafer overlay variation. To reduce the overlay degradation from ever increasingly thick APF etching hard-mask, optimizing the

  12. Effect of viscosity on material behavior in friction stir welding process

    Institute of Scientific and Technical Information of China (English)

    ZHANG Hong-wu; ZHANG Zhao; BIE Jun; ZHOU Lei; CHEN Jin-tao

    2006-01-01

    Temperature-dependent elastic viscoplastic material model was used for the numerical simulation of the friction stir welding process. The non-elastic response of the rate-dependent material in the large deformation problems was calculated by using the closest point algorithm. The numerical results show that the shape of the equivalent plastic strain looks like onion rings and the spacing of the rings is approximately equal to the forward movement of the tool in one rotation. The equivalent plastic strain is increased with the increase of viscosity coefficient due to the increase of friction stress in the pin-plate interface. The region which is influenced by the rotating tool is decreased with the decrease of viscosity coefficient. The radial and circumferential stresses in front of the pin are greater than the ones behind the pin. This difference can be reduced with the decrease of viscosity.

  13. Overlay mark optimization for thick-film resist overlay metrology

    Institute of Scientific and Technical Information of China (English)

    Zhu Liang; Li Jie; Zhou Congshu; Gu Yili; Yang Huayue

    2009-01-01

    For thick resist implant layers, such as a high voltage P well and a deep N well, systematic and uncorrectable overlay residues brought about by the tapered resist profiles were found. It was found that the tapered profile is closely related to the pattern density. Potential solutions of the manufacturing problem include hardening the film solidness or balancing the exposure density. In this paper, instead of focusing on the process change methodology,we intend to solve the issue of the overlay metrology error from the perspective of the overlay mark design. Based on the comparison of the overlay performances between the proposed overlay mark and the original design, it is shown that the optimized overlay mark target achieves better performance in terms of profiles, dynamic precision,tool induced shift (TIS), and residues. Furthermore, five types of overlay marks with dummy bars are studied, and a recommendation for the overlay marks is given.

  14. Effects of X-rays Radiation on AISI 304 Stainless Steel Weldings with AISI 316L Filler Material: A Study of Resistance and Pitting Corrosion Behavior

    Directory of Open Access Journals (Sweden)

    Francisco Javier Cárcel-Carrasco

    2016-04-01

    Full Text Available This article investigates the effect of low-level ionizing radiation, namely X-rays, on the micro structural characteristics, resistance, and corrosion resistance of TIG-welded joints of AISI 304 austenitic stainless steel made using AISI 316L filler rods. The welds were made in two different environments: natural atmospheric conditions and a closed chamber filled with inert argon gas. The influence of different doses of radiation on the resistance and corrosion characteristics of the welds is analyzed. Welded material from inert Ar gas chamber TIG showed better characteristics and lesser irradiation damage effects.

  15. An Assessment of the Mechanical Properties and Microstructural Analysis of Dissimilar Material Welded Joint between Alloy 617 and 12Cr Steel

    Directory of Open Access Journals (Sweden)

    Hafiz Waqar Ahmad

    2016-10-01

    Full Text Available The most effective method to reduce CO2 gas emission from the steam power plant is to improve its performance by elevating the steam temperature to more than 700 °C. For this, it is necessary to develop applicable materials at high temperatures. Ni-based Alloy 617 and 12Cr steel are used in steam power plants, due to their remarkable mechanical properties, high corrosion resistance, and creep strength. However, since Alloy 617 and 12Cr steel have different chemical compositions and thermal and mechanical properties, it is necessary to develop dissimilar material welding technologies. Moreover, in order to guarantee the reliability of dissimilar material welded structures, the assessment of mechanical and metallurgical properties, fatigue strength, fracture mechanical analysis, and welding residual stress analysis should be conducted on dissimilar material welded joints. In this study, first, multi-pass dissimilar material welding between Alloy 617 and 12Cr steel was performed under optimum welding conditions. Next, mechanical properties were assessed, including the static tensile strength, hardness distribution, and microstructural analysis of a dissimilar material welded joint. The results indicated that the yield strength and tensile strength of the dissimilar metal welded joint were higher than those of the Alloy 617 base metal, and lower than those of the 12Cr steel base metal. The hardness distribution of the 12Cr steel side was higher than that of Alloy 617 and the dissimilar material weld metal zone. It was observed that the microstructure of Alloy 617 HAZ was irregular austenite grain, while that of 12Cr steel HAZ was collapsed martensite grain, due to repeatable heat input during multi-pass welding.

  16. Fine structure at the diffusion welded interface of Fe3Al/Q235 dissimilar materials

    Indian Academy of Sciences (India)

    Wang Juan; Li Yajiang; Wu Huiqiang

    2001-12-01

    The interface of Fe3Al/Q235 dissimilar materials joint, which was made by vacuum diffusion welding, combines excellently. There are Fe3Al, FeAl phases and -Fe (Al) solid solution at the interface of Fe3Al/Q235. Aluminum content decreases from 28% to 1.5% and corresponding phase changes from Fe3Al with DO3 type body centred cubic (bcc) structure to -Fe (Al) solid solution with B2 type bcc structure. All phases are present in sub-grain structure level and there is no obvious brittle phases or micro-defects such as pores and cracks at the interface of Fe3Al/Q235 diffusion joint.

  17. The effect of mold materials on the overlay accuracy of a roll-to-roll imprinting system using UV LED illumination within a transparent mold

    Science.gov (United States)

    Choi, Sungwoo; Kook, YunHo; Kim, ChulHo; Yoo, SoonSung; Park, Kwon-Shik; Kim, Seok-min; Kang, Shinill

    2016-06-01

    Although several studies on the roll-to-roll (R2R) imprinting process have reported achieving flexible electronics, improving the alignment accuracy in the overlay process of R2R imprinting is recognized as the biggest problem for the commercialization of this technology. For an overlay technique with high alignment accuracy, it is essential to develop a roll mold with high positional accuracy. In this study, a method for fabricating a roll mold with high positional accuracy is proposed by wrapping a thin glass substrate flexible mold around the transparent roll base, because it can provide higher mechanical strength and thermal stability than a conventional polymer substrate. To confirm the usability of the proposed process, the prepared roll mold was used to fabricate a test pattern of thin-film transistor backplane for a rollable display. The positional and overlay accuracy of the roll mold with the proposed thin glass substrate flexible mold were compared with the roll mold with a conventional polymer substrate flexible mold. Large-area transparent flexible molds with a size of 470  ×  370 mm were fabricated by an ultraviolet (UV) imprinting process on thin glass and polyethylene terephthalate substrates, and these flexible molds were wrapped around a roll base of 125 mm radius through a precision alignment process. After an anti-adhesion treatment and the wrapping process, the roll mold with the polymer substrate showed a ~180 μm positional error, whereas the thin glass substrate showed a ~30 μm positional error. After the overlay process using the R2R imprinting system with the alignment system, an average overlay error of ~3 μm was obtained when the thin glass flexible wrapped roll mold was used, whereas a ~22 μm overlay error was obtained when the polymer substrate flexible wrapped roll mold was used.

  18. Modeling of AA5083 Material-Microstructure Evolution During Butt Friction-Stir Welding

    Science.gov (United States)

    2010-07-01

    B. Clausen, and K. An, In Situ Neutron Diffraction Measurements of Temperature and Stresses During Friction Stir Welding of 6061 -T6 Aluminium Alloy...Analytical Modelling of Friction Stir Welding, INALCO98: Seventh International Conference on Joints in Aluminium , M.J. Russell and R. Shercliff R, Ed...Fujii, M. Maeda, and K. Nogi, Tensile Fracture Location Characterisation of Friction Stir Welded Joints of Different Aluminium Alloys, J. Mater. Sci

  19. History of Resistance Welding Oxide Dispersion Strengthened Cladding and other High Temperature Materials at Center for Advanced Energy Studies

    Energy Technology Data Exchange (ETDEWEB)

    Larry Zirker; Nathan Jerred; Dr. Indrajit Charit; James Cole

    2012-03-01

    Research proposal 08-1079, 'A Comparative Study of Welded ODS Cladding Materials for AFCI/GNEP,' was funded in 2008 under an Advanced Fuel Cycle Initiative (AFCI) Research and Development Funding Opportunity, number DE-PS07-08ID14906. Th proposal sought to conduct research on joining oxide dispersion strengthen (ODS) tubing material to a solid end plug. This document summarizes the scientific and technical progress achieved during the project, which ran from 2008 to 2011.

  20. Technical Letter Report Assessment of Ultrasonic Phased Array Testing for Cast Austenitic Stainless Steel Pressurizer Surge Line Piping Welds and Thick Section Primary System Cast Piping Welds JCN N6398, Task 2A

    Energy Technology Data Exchange (ETDEWEB)

    Diaz, Aaron A.; Denslow, Kayte M.; Cinson, Anthony D.; Morra, Marino; Crawford, Susan L.; Prowant, Matthew S.; Cumblidge, Stephen E.; Anderson, Michael T.

    2008-07-21

    Research is being conducted for the NRC at PNNL to assess the effectiveness and reliability of advanced NDE methods for the inspection of LWR components. The scope of this research encompasses primary system pressure boundary materials including cast austenitic stainless steels (CASS), dissimilar metal welds (DMWs), piping with corrosion-resistant cladding, weld overlays, and far-side examinations of austenitic piping welds. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in coarse-grained steel components. This interim technical letter report (TLR) provides a synopsis of recent investigations at PNNL aimed at evaluating the capabilities of phased-array (PA) ultrasonic testing (UT) methods as applied to the inspection of CASS welds in nuclear reactor piping. A description of progress, recent developments and interim results are provided.

  1. Experimental Investigation of Three-Dimensional (3-D) Material Flow Pattern in Thick Dissimilar 2050 Friction-Stir Welds

    Science.gov (United States)

    Avettand-Fènoël, Marie-Noëlle; Taillard, Roland; Laye, Julien; Odièvre, Thierry

    2014-02-01

    The current microstructural investigation performed at various scales deals with the three-dimensional (3-D) material flow in thick dissimilar Airware™ 2050 friction-stir butt welds (Airware, Newport Beach, CA) because of the scarcity of the results obtained with thicker than 8 mm joints and the lack of detailed interpretation of features in the longitudinal direction. An additional originality consists in the study of material flow under the probe tip. In the current case of thick plates, the variation of local temperature along the weld depth is of key importance for the material flow. Indeed, it governs the slight difference of local mechanical behavior between both materials and therefore the shift of the interface, which was clearly put into evidence by means of a difference of Mn content as small as 0.3 pct between both alloys. This importance of temperature for the malleability also entails the pear shape of the nugget as well as a change of grains orientation along the depth in the thermomechanically affected zone. Due to the modification of tool-material adhesion with temperature, a new phenomenological model of material flow for thick friction-stir welds is proposed. In accordance with their difference of origin, the coexistence of onion rings and serrated interface is also highlighted.

  2. Effects of Thermal Aging on Material Properties, Stress Corrosion Cracking, and Fracture Toughness of AISI 316L Weld Metal

    Science.gov (United States)

    Lucas, Timothy; Forsström, Antti; Saukkonen, Tapio; Ballinger, Ronald; Hänninen, Hannu

    2016-08-01

    Thermal aging and consequent embrittlement of materials are ongoing issues in cast stainless steels, as well as duplex, and high-Cr ferritic stainless steels. Spinodal decomposition is largely responsible for the well-known "748 K (475 °C) embrittlement" that results in drastic reductions in ductility and toughness in these materials. This process is also operative in welds of either cast or wrought stainless steels where δ-ferrite is present. While the embrittlement can occur after several hundred hours of aging at 748 K (475 °C), the process is also operative at lower temperatures, at the 561 K (288 °C) operating temperature of a boiling water reactor (BWR), for example, where ductility reductions have been observed after several tens of thousands of hours of exposure. An experimental program was carried out in order to understand how spinodal decomposition may affect changes in material properties in Type 316L BWR piping weld metals. The study included material characterization, nanoindentation hardness, double-loop electrochemical potentiokinetic reactivation (DL-EPR), Charpy-V, tensile, SCC crack growth, and in situ fracture toughness testing as a function of δ-ferrite content, aging time, and temperature. SCC crack growth rates of Type 316L stainless steel weld metal under simulated BWR conditions showed an approximate 2 times increase in crack growth rate over that of the unaged as-welded material. In situ fracture toughness measurements indicate that environmental exposure can result in a reduction of toughness by up to 40 pct over the corresponding at-temperature air-tested values. Material characterization results suggest that spinodal decomposition is responsible for the degradation of material properties measured in air, and that degradation of the in situ properties may be a result of hydrogen absorbed during exposure to the high-temperature water environment.

  3. A Review: Welding Of Dissimilar Metal Alloys by Laser Beam Welding & Friction Stir Welding Techniques

    Directory of Open Access Journals (Sweden)

    Ms. Deepika Harwani

    2014-12-01

    Full Text Available Welding of dissimilar metals has attracted attention of the researchers worldwide, owing to its many advantages and challenges. There is no denial in the fact that dissimilar welded joints offer more flexibility in the design and production of the commercial and industrial components. Many welding techniques have been analyzed to join dissimilar metal combinations. The objective of this paper is to review two such techniques – Laser welding and Friction stir welding. Laser beam welding, a high power density and low energy-input process, employs a laser beam to produce welds of dissimilar materials. Friction stir welding, a solid-state joining process, is also successfully used in dissimilar welding applications like aerospace and ship building industries. This paper summarizes the trends and advances of these two welding processes in the field of dissimilar welding. Future aspects of the study are also discussed.

  4. Influence of Material Model on Prediction Accuracy of Welding Residual Stress in an Austenitic Stainless Steel Multi-pass Butt-Welded Joint

    Science.gov (United States)

    Deng, Dean; Zhang, Chaohua; Pu, Xiaowei; Liang, Wei

    2017-03-01

    Both experimental method and numerical simulation technology were employed to investigate welding residual stress distribution in a SUS304 steel multi-pass butt-welded joint in the current study. The main objective is to clarify the influence of strain hardening model and the yield strength of weld metal on prediction accuracy of welding residual stress. In the experiment, a SUS304 steel butt-welded joint with 17 passes was fabricated, and the welding residual stresses on both the upper and bottom surfaces of the middle cross section were measured. Meanwhile, based on ABAQUS Code, an advanced computational approach considering different plastic models as well as annealing effect was developed to simulate welding residual stress. In the simulations, the perfect plastic model, the isotropic strain hardening model, the kinematic strain hardening model and the mixed isotropic-kinematic strain hardening model were employed to calculate the welding residual stress distributions in the multi-pass butt-welded joint. In all plastic models with the consideration of strain hardening, the annealing effect was also taken into account. In addition, the influence of the yield strength of weld metal on the simulation result of residual stress was also investigated numerically. The conclusions drawn by this work will be helpful in predicting welding residual stresses of austenitic stainless steel welded structures used in nuclear power plants.

  5. Multi-Criteria Optimization in Friction Stir Welding Using a Thermal Model with Prescribed Material Flow

    DEFF Research Database (Denmark)

    Tutum, Cem Celal; Deb, Kalyanmoy; Hattel, Jesper Henri

    2013-01-01

    Friction stir welding (FSW) is an innovative solid-state joining process providing products with superior mechanical properties. It utilizes a rotating tool being submerged into the joint line and traversed while stirring the two pieces of metal together to form the weld. The temperature distribu...

  6. Investigation of Using Waste Welded Tuff Material as Mineral Filler in Asphalt Concrete

    Directory of Open Access Journals (Sweden)

    Sebnem KARAHANCER

    2016-08-01

    Full Text Available In this paper, the welded tuff waste- known as koyke in Isparta region - was used in the hot mix asphalt (HMA as mineral filler for reduction of the moisture susceptibility of HMA. Optimum binder content was assessed with Marshall Design Method. First of all, welded tuff was substituted as filler with limestone filler in proportion of 50% and 100%. After that Marshall Stability test was performed on specimens. The results showed that the 50% substitution was more effective than the 100% substitution. Therefore, welded tuff was substituted with limestone filler in proportion of 25%, 50%, 65% and 75%. Next, Indirect Tensile Strength test was practiced on the fabricated specimens and the results were assessed. According to the Indirect Tensile Strength results, welded tuff with 65% was given higher strength than the limestone filler. As a result, it has come up that welded tuff can be used as mineral filler in the hot mix asphalt.

  7. Guidelines for Friction Stir Welding

    Science.gov (United States)

    2011-03-29

    in a large void at the termination point of the weld, the effects the exit hole will have on structural integrity must be considered. The...3.6 Cavity. A void -type discontinuity within a solid-state weld. See Figure 3.4. 3.7 Complex weld joint. A continuous weld...except as affected by corner radii. 3.61 Underfill . A depression resulting when the weld face is below the adjacent parent material surface. See

  8. PTA Overlaying Process Design

    Energy Technology Data Exchange (ETDEWEB)

    Choi, C.; Chang, J.C.; Kim, J.C. [Korea Electric Power Research Institute, Taejon (Korea)

    2002-07-01

    This study is concerned with the development of reuse technology for 1100 deg.C class major component of gas turbine. To get the fundamental understanding for the repair techniques by PTAW, the physical properties and microstructures of welding metal and the effect of individual welding parameters are reviewed. Moreover, by extensive analysis on the various problems following the PTAW and try to figure out the solutions, the study will help us to apply the PTAW technology on the repair works of used turbine blades. (author). 11 refs., 2 tabs.

  9. Preliminary stress corrosion cracking modeling study of a dissimilar material weld of alloy (INCONEL) 182 with Stainless Steel 316

    Energy Technology Data Exchange (ETDEWEB)

    Aly, Omar F.; Mattar Neto, Miguel, E-mail: ofaly@ipen.br, E-mail: mmattar@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Schvartzman, Monica M.A.M., E-mail: monicas@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2013-07-01

    Dissimilar welds (DW) are normally used in many components junctions in structural project of PWR (Pressurized Water Reactors) in Nuclear Plants. One had been departed of a DW of a nozzle located at a Reactor Pressure Vessel (RPV) of a PWR reactor, that joins the structural vessel material with an A316 stainless steel safe end. This weld is basically done with Alloy 182 with a weld buttering of Alloy 82. It had been prepared some axial cylindrical specimens retired from the Alloy 182/A316 weld end to be tested in the slow strain rate test machine located at CDTN laboratory. Based in these stress corrosion susceptibility results, it was done a preliminary semi-empirical modeling application to study the failure initiation time evolution of these specimens. The used model is composed by a deterministic part, and a probabilistic part according to the Weibull distribution. It had been constructed a specific Microsoft Excel worksheet to do the model application of input data. The obtained results had been discussed according with literature and also the model application limits. (author)

  10. Residual Stress Evaluation of Weld Inlay Process on Reactor Vessel Nozzles

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Kihyun; Cho, Hong Seok [KEPCO KPS, Naju (Korea, Republic of)

    2015-10-15

    Weld overlay, weld inlay and stress improvement are mitigation technologies for butt joints. Weld overlay is done on pressurizer nozzles which are the highest potential locations occurring PWSCC due to high temperature in Korea. Reactor vessel nozzles are other big safety concerns for butt joints. Weld overlay and stress improvement should be so difficult to apply to those locations because space is too limited. Weld inlay should be one of the solutions. KEPCO KPS has developed laser welding system and process for reactor nozzles. Welding residual stress analysis is necessary for flaw evaluation. United States nuclear regulatory commission has calculated GTAW(Gas Tungsten Arc Welding) residual stress using ABAQUS. To confirm effectiveness of weld inlay process, welding residual stress analysis was performed. and difference between GTAW and LASER welding process was compared. Evaluation of weld inlay process using ANSYS and ABAQUS is performed. All of the both results are similar. The residual stress generated after weld inlay was on range of 450-500 MPa. Welding residual stresses are differently generated by GTAW and LASER welding. But regardless of welding process type, residual tensile stress is generated on inside surface.

  11. Investigations of Spot Weld Material Characterization for Hat Beam Component Impact Analysis

    Directory of Open Access Journals (Sweden)

    Sachin Patil

    2016-07-01

    Full Text Available With a greater emphasis placed on weight reduction the ground vehicle industry has increased the use of higher strength, thinner gage steels, particularly cold rolled high strength steels (HSS. Choice of a particular HSS will depend upon such factors as cost, formability, fatigue resistance and weldability, in particular spot weldability. Vehicle collision characteristics significantly influenced by spot welded joints in vehicle steel body components.In engineering practice, spot welds are normally not modeled in detail, but as connection elements which transfer forces and moments. Therefore a proper methodology for the development detailed weld model to study structural response of the weld when the applied load range is beyond the yield strength discussed in this paper. Three-dimensional finite element (FE models of spot welded joints are developed using LS-Dyna. Simple spot weld models are developed based on the detailed model behavior developed earlier. In order to generate testing data, virtual tensile testing simulations are carried out with mesh sensitivity in the necking zone. This high mesh resolution around necking zone is required to capture the steep gradients in the pressure and stress tri-axility, etc. Once the stress strain curve are generated in the simulations examined damage function and evolution to represent failure. Various EHSS steels grades used in this study. The results from this study shows reasonable agreement between the simulations and the test results. Hence, spot weld model obtained should be considered for crash analysis applications to understand behaviors of structural parts.

  12. Recent Corrosion Research Trends in Weld Joints

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hwan Tae; Kil, Sang Cheol [Korea Institute of Science and Technology Information, Seoul (Korea, Republic of); Hwang, Woon Suk [Inha University, Incheon (Korea, Republic of)

    2007-04-15

    The increasing interest in the corrosion properties of weld joints in the corrosive environment is placing stringent demands on the manufacturing techniques and performance requirements, and the manufacture employs the high quality and efficiency welding process to produce welds. Welding plays an important role in the fabrication of chemical plants, nuclear power plant, ship construction, and this has led to an increasing attention to the corrosion resistant weld joints. This paper covers recent technical trends of welding technologies for corrosion resistance properties including the COMPENDEX DB analysis of welding materials, welding process, and welding fabrications

  13. SANS response of VVER440-type weld material after neutron irradiation, post-irradiation annealing and reirradiation

    OpenAIRE

    Ulbricht, Andreas; Bergner, Frank; Boehmert, Juergen; Valo, Matti; Mathon, Marie-Helene; Heinemann, Andre

    2007-01-01

    Abstract It is well accepted that the reirradiation behaviour of reactor pressure vessel (RPV) steel after annealing can be different from the original irradiation behaviour. We present the first small-angle neutron scattering (SANS) study of neutron irradiated, annealed and reirradiated VVER440-type RPV weld material. The SANS results are analysed both in terms of the size distribution of irradiation-induced defect/solute atom clusters and in terms of the ratio of total and nuclea...

  14. 3D modeling of material flow and temperature in Friction Stir Welding Modelagem 3D do fluxo de material e da temperatura na soldagem "Friction Stir"

    Directory of Open Access Journals (Sweden)

    Diego Santiago

    2009-09-01

    Full Text Available The process of Friction Stir Welding (FSW is a welding method developed by the "The Welding Institute" (TWI of England in 1991. The welding equipment consists of a tool that rotates and progresses along the joint of two restrained sheets. The joint is produced by frictional heating which causes the softening of both components into a viscous-plastic condition and also by the resultant flow between the sheets to be joined. Numerical Modeling of the process can provide realistic prediction of the main variables of the process, reducing the number of experimental tests, thus accelerating the design processes while reducing costs and optimizing the involved technological variables. In this study the friction stir welding process is modeled using a general purpose finite element based program, reproducing the material thermal map and the corresponding mass flow. Numerical thermal results are compared against experimental thermographic maps and numerical material flow results are compared with material flow visualization techniques, with acceptable concordance.O processo denominado "Friction Stir Welding" (FSW é um método de soldagem desenvolvido pelo "The Welding Institute" (TWI na Inglaterra em 1991. O equipamento de soldagem consiste de uma ferramenta que gira e avança ao longo da interface entre duas chapas fixas. A junção é produzida pelo calor gerado por fricção o qual causa o amolecimento de ambos os componentes atingindo uma condição visco-plástica e também pelo escoamento resultante entre as laminas a ser unidas. A modelagem numérica do processo pode fornecer uma predição real das principais variáveis do processo, reduzindo o número de testes experimentais, acelerando, portanto os processos de projeto ao mesmo tempo em que reduz custos e permite a otimização das variáveis tecnológicas envolvidas. Neste trabalho, o processo de soldagem por fricção é modelado empregando um programa de propósito geral baseado no m

  15. Axial compression behavior of concrete masonry wallettes strengthened with cement mortar overlays

    Directory of Open Access Journals (Sweden)

    F. L. De Oliveira

    Full Text Available This paper presents the results of a series of axial compression tests on concrete block wallettes coated with cement mortar overlays. Different types of mortars and combinations with steel welded meshes and fibers were tested. The experimental results were discussed based on different theoretical approaches: analytical and Finite Element Method models. The main conclusions are: a the application of mortar overlays increases the wall strength, but not in a uniform manner; b the strengthening efficiency of wallettes loaded in axial compression is not proportional to the overlay mortar strength because it can be affected by the failure mechanisms of the wall; c steel mesh reinforced overlays in combination with high strength mortar show better efficiency, because the steel mesh mitigates the damage effects in the block wall and in the overlays themselves; d simplified theoretical methods of analysis as described in this paper can give satisfactory predictions of masonry wall behavior up to a certain level.

  16. Irradiation-induced structural changes in surveillance material of VVER 440-type weld metal

    Science.gov (United States)

    Grosse, M.; Denner, V.; Böhmert, J.; Mathon, M.-H.

    2000-01-01

    The irradiation-induced microstructural changes in surveillance materials of the VVER 440-type weld metal Sv-10KhMFT were investigated by small angle neutron scattering (SANS) and anomalous small angle X-ray scattering (SAXS). Due to the high fluence, a strong effect was found in the SANS experiment. No significant effect of the irradiation is detected by SAXS. The reason for this discrepancy is the different scattering contrast of irradiation-induced defects for neutrons and X-rays. An analysis of the SAXS shows that the scattering intensity is mainly caused by vanadium-containing (VC) precipitates and grain boundaries. Both types of scattering defects are hardly changed by irradiation. Neutron irradiation rather produces additional scattering defects of a few nanometers in size. Assuming these defects are clusters containing copper and other foreign atoms with a composition according to results of atom probe field ion microscopy (APFIM) investigations, both the high SANS and the low SAXS effect can be explained.

  17. Flux dependence of cluster formation in neutron-irradiated weld material

    Science.gov (United States)

    Bergner, F.; Ulbricht, A.; Hein, H.; Kammel, M.

    2008-03-01

    The effect of neutron flux on the formation of irradiation-induced clusters in reactor pressure vessel (RPV) steels is an unresolved issue. Small-angle neutron scattering was measured for a neutron-irradiated RPV weld material containing 0.22 wt% impurity Cu. The experiment was focused on the influence of neutron flux on the formation of irradiation-induced clusters at fixed fluence. The aim was to separate and tentatively interpret the effect of flux on the characteristics of the cluster size distribution. We have observed a pronounced effect of neutron flux on cluster size, whereas the total volume fraction of irradiation-induced clusters is insensitive to the level of flux. The result is compatible with a rate theory model according to which the range of applied fluxes covers the transition from a flux-independent regime at lower fluxes to a regime of decelerating cluster growth. The results are confronted with measured irradiation-induced changes of mechanical properties. Despite the observed flux effect on cluster size, both yield stress increase and transition temperature shift turned out to be independent of flux. This is in agreement with the volume fraction of irradiation-induced clusters being insensitive to the level of flux.

  18. Influência da energia de soldagem na microestrutura e na microdureza de revestimentos de aço inoxidável duplex Influence of the heat input on the microstructure and microhardness of weld overlay of duplex stainless steel

    Directory of Open Access Journals (Sweden)

    Everton Barbosa Nunes

    2012-06-01

    influence of the heat input on the microstructure and the microhardness of the weld metal of the DSS. The weld overlay were performed with deposition of two layers on the structural steel ASTM A516 Gr.60, using as filler metal the AWS E2209-17 coated electrode. Three energy levels (15, 20 and 24 kJ/ cm were used, varying the welding current and speed. It was verified that for energy levels used didn't have significant difference on the ferrite content, but the first bead deposited had a higher austenite content in relation to other beads. All conditions got microhardness below the critical value.

  19. Simplified approaches for the numerical simulation of welding processes with filler material

    Energy Technology Data Exchange (ETDEWEB)

    Carmignani, B.; Toselli, G. [ENEA, Divisione Fisica Applicata, Centro Ricerche Ezio Clementel, Bologna (Italy)

    2001-07-01

    Due to the very high computation times, required by the methodologies pointed out during the studies carried out at ENEA-Bologna concerning the numerical simulations of welds with filler material of steel pieces of high thickness (studies presented also at the 12. and 13. International ABAQUS Users' Conferences), new simplified methodologies have been proposed and applied to an experimental model of significant dimensions. (These studies are of interest in the nuclear field for the construction of the toroidal field coil case, TFCC, for the international thermonuclear experimental reactor, ITER machine). In this paper these new methodologies are presented together the obtained results, which have been compared, successfully, with the ones obtained by the use of the previous numerical methodologies considered and also with the corresponding experimental measures. These new calculation techniques are in course of application for the simulation of welds of pieces constituting a real component of ITER TF coil case. [Italian] A causa dei tempi di calcolo molto elevati richiesti dalle metodologie individuate e messe a punto durante gli studi eseguiti in ENEA-Bologna riguardanti le simulazioni numeriche di saldature, con apporto di materiale, di pezzi di acciaio di grande spessore (studi presentati anche alle precedenti Conferenze Utenti ABAQUS, 12{sup 0} e 13{sup 0} ABAQUS Users' Conferences), sono state cercate e proposte nuove metodologie semplificate, che sono state poi applicate ad un modello sperimentale di dimensioni significative. (Si ricorda che questi studi sono di interesse nel campo nucleare per la costruzione delle casse per contenere le bobine che daranno luogo al campo magnetico della macchina ITER, reattore internazione sperimentale termonucleare). Nel lavoro qui presentato sono descritte queste nuove metodologie e sono riportati i risultati ottenuti dalla loro applicazione unitamente ai confronti (abbastanza soddisfacenti) con i risultati

  20. Equipment for Solid State Stir Welding of High Temperature Materials Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Stir welding generates high-quality joints in fabricated structure and is the baseline joining process for most NASA aluminum alloy structures such as cryogenic...

  1. Effect of Colored Overlays on Computer Vision Syndrome (CVS

    Directory of Open Access Journals (Sweden)

    Mark Rosenfield, MCOptom, PhD

    2015-06-01

    Full Text Available Background: Colored overlays may produce an improvement in reading when superimposed over printed materials. This study determined whether improvements in reading occur when the overlays are placed over a computer monitor. Methods: Subjects (N=30 read from a computer screen for 10 minutes with either a Cerium or control overlay positioned on the monitor. In a third condition, no overlay was present. Immediately following each trial, subjects reported ocular and visual symptoms experienced during the task. Results: Mean symptom scores following the Cerium, control, and no overlay conditions were 12.83, 17.37, and 15.65, respectively (p=0.47. However, a subgroup of 7 subjects (23% reported significant improvements with the Cerium overlay. The mean symptom scores for the Cerium, control, and no overlay trials for this subgroup were 12.14, 29.86, and 28.93, respectively (p=0.03. No significant improvements in either reading speed or reading errors were observed in this subgroup. Conclusion: The use of colored overlays may provide a treatment method for some subjects reporting symptoms during computer use.

  2. Investigations of Spot Weld Material Characterization for Hat Beam Component Impact Analysis

    OpenAIRE

    Sachin Patil; Hamid Lankarani

    2016-01-01

    With a greater emphasis placed on weight reduction the ground vehicle industry has increased the use of higher strength, thinner gage steels, particularly cold rolled high strength steels (HSS). Choice of a particular HSS will depend upon such factors as cost, formability, fatigue resistance and weldability, in particular spot weldability. Vehicle collision characteristics significantly influenced by spot welded joints in vehicle steel body components.In engineering practice, spot welds are n...

  3. A Comparative Study of Welded ODS Cladding materials for AFCI/GNEP Applications

    Energy Technology Data Exchange (ETDEWEB)

    Indrajit Charit; Megan Frary; Darryl Butt; K.L. Murty; Larry Zirker; James Cole; Mitchell Meyer; Rajiv S. Mishra; Mark Woltz

    2011-03-31

    This research project involved working on the pressure resistance welding of oxide dispersion strengthened (ODS) alloys which will have a large role to play in advanced nuclear reactors. The project also demonstrated the research collaboration between four universities and one nation laboratory (Idaho National Laboratory) with participation from an industry for developing for ODS alloys. These alloys contain a high number density of very fine oxide particles that can impart high temperature strength and radiation damage resistance suitable for in-core applications in advanced reactors. The conventional fusion welding techniques tend to produce porosity-laden microstructure in the weld region and lead to the agglomeration and non-uniform distribution of the neededoxide particles. That is why two solid state welding methods - pressure resistance welding (PRW) and friction stir welding (FSW) - were chosen to be evaluated in this project. The proposal is expected to support the development of Advanced Burner Reactors (ABR) under the GNEP program (now incorporated in Fuel Cycle R&D program). The outcomes of the concluded research include training of graduate and undergraduate students and get them interested in nuclear related research.

  4. Overlay networks toward information networking

    CERN Document Server

    Tarkoma, Sasu

    2010-01-01

    With their ability to solve problems in massive information distribution and processing, while keeping scaling costs low, overlay systems represent a rapidly growing area of R&D with important implications for the evolution of Internet architecture. Inspired by the author's articles on content based routing, Overlay Networks: Toward Information Networking provides a complete introduction to overlay networks. Examining what they are and what kind of structures they require, the text covers the key structures, protocols, and algorithms used in overlay networks. It reviews the current state of th

  5. Simulation of welding

    Institute of Scientific and Technical Information of China (English)

    Chuan-Song WU; Michael RETHMEIER; Christopher SCHWENK

    2011-01-01

    @@ Welding has become the most important materials processing technology in manufacturing, and has critical effects on the quality, reliability and life of products as well as production cost, efficiency and response speed to market.As various kinds of high performance metallic materials are widely used in engineering, there are more demands in manufacturing industry for advanced welding technology.

  6. Structure and mechanical properties of a multilayer carbide-hardened niobium composite material fabricated by diffusion welding

    Science.gov (United States)

    Korzhov, V. P.; Ershov, A. E.; Stroganova, T. S.; Prokhorov, D. V.

    2016-04-01

    The structure, the bending strength, and the fracture mechanism of an artificial niobium-based composite material, which is fabricated by high-pressure diffusion welding of multilayer stacks assembled from niobium foils with a two-sided carbon coating, are studied. The microstructure of the composite material is found to consist of alternating relatively plastic layers of the solid solution of carbon in niobium and hardening niobium carbide layers. The room-temperature proportional limit of the developed composite material is threefold that of the composite material fabricated from coating-free niobium foils using the proposed technology. The proportional limit of the developed composite material and the stress corresponding to the maximum load at 1100°C are 500 and 560 MPa, respectively. The developed material is considered as an alternative to Ni-Al superalloys.

  7. Numerical modelling of liquid material flow in the fusion zone of hybrid welded joint

    Directory of Open Access Journals (Sweden)

    M. Kubiak

    2011-04-01

    Full Text Available This paper concerns modelling of liquid metal motion in the fusion zone of laser-arc hybrid butt-welded plate. Velocity field in the fusion zone and temperature field in welded plate were obtained on the basis of the solution of mass, momentum and energy conservationsequations. Differential equations were solved using Chorin’s projection method and finite volume method. Melting and solidificationprocesses were taken into account in calculations assuming fuzzy solidification front where fluid flow is treated as a flow through porous medium. Double-ellipsoidal heat source model was used to describe electric arc and laser beam heat sources. On the basis of developed solution algorithms simulation of hybrid welding process was performed and the influence of liquid metal motion in the fusion zone on the results of calculations was analyzed.

  8. Experimental Research Of Charged Particles Streams, Emitted From Area Of Eb Acting On Material, In Order To Estimate The Possibilities Of Using Them To Eb Welding Control

    CERN Document Server

    Olszewska, K

    2001-01-01

    The basic parameters of electron beam (EB) welding process are position and dimensions of so called EB active zone. Wrong position of active zone make impossible to obtain desirable shape of a weld and may cause various defects of a weld. Relatively reach source of information about EB welding process are charged particles emitted from the area of EB acting on material. The measurements of various types of signals for the three largest groups of charged particles: back-scattered electrons, really secondary electrons and ions were carried out. It was estimated that practically none of them could be used directly in procedures of EB active zone position control. It is result of ambiguous of information, they contain and susceptibility to interferences or impossibility of real time data acquisition. Using the neural networks can solve this problem. The computer simulations of various models of neural networks were done. The best result was obtained for network, which has as input signals: accelerating voltage, E...

  9. Welding arc plasma physics

    Science.gov (United States)

    Cain, Bruce L.

    1990-01-01

    The problems of weld quality control and weld process dependability continue to be relevant issues in modern metal welding technology. These become especially important for NASA missions which may require the assembly or repair of larger orbiting platforms using automatic welding techniques. To extend present welding technologies for such applications, NASA/MSFC's Materials and Processes Lab is developing physical models of the arc welding process with the goal of providing both a basis for improved design of weld control systems, and a better understanding of how arc welding variables influence final weld properties. The physics of the plasma arc discharge is reasonably well established in terms of transport processes occurring in the arc column itself, although recourse to sophisticated numerical treatments is normally required to obtain quantitative results. Unfortunately the rigor of these numerical computations often obscures the physics of the underlying model due to its inherent complexity. In contrast, this work has focused on a relatively simple physical model of the arc discharge to describe the gross features observed in welding arcs. Emphasis was placed of deriving analytic expressions for the voltage along the arc axis as a function of known or measurable arc parameters. The model retains the essential physics for a straight polarity, diffusion dominated free burning arc in argon, with major simplifications of collisionless sheaths and simple energy balances at the electrodes.

  10. Welding. Performance Objectives. Intermediate Course.

    Science.gov (United States)

    Vincent, Kenneth

    Several intermediate performance objectives and corresponding criterion measures are listed for each of nine terminal objectives for an intermediate welding course. The materials were developed for a 36-week (3 hours daily) course designed to prepare the student for employment in the field of welding. Electric welding and specialized (TIG & MIG)…

  11. Welding. Performance Objectives. Basic Course.

    Science.gov (United States)

    Vincent, Kenneth

    Several intermediate performance objectives and corresponding criterion measures are listed for each of eight terminal objectives for a basic welding course. The materials were developed for a 36-week (2 hours daily) course developed to teach the fundamentals of welding shop work, to become familiar with the operation of the welding shop…

  12. Numerical Simulation of the Inertia Friction Welding Process of Dissimilar Materials

    Science.gov (United States)

    El-Hadek, Medhat A.

    2014-12-01

    Three-dimensional axisymmetric finite element analyses have been performed to analyze the coupled thermo-mechanical oscillatory transient problem of friction welding of two dissimilar hollow cylinders. The analysis included the effect of conduction and convection heat transfer implementing three independent variables specifically the welding time, the rotational velocity, and the thrust pressure. Experimental evaluation of the non-linear copper and Aluminum 6061 stress-strain responses, the thermal conductivities, and the specific heat coefficients were conducted using an environmental-controlled compartment for at least four different temperatures. These results were incorporated in the finite element model calculating a real joint transient temperature distribution and a full field view of the residual stresses in weldment. Variables of angular rotational velocity of (200, 400, and 600 rpm), thrust pressure of (10E5, 10E6, and 10E7 Pa), and total welding time of (1, 2, and 4 seconds) were used in the model simulation. The optimum welding conditions were selected using Taguchi method. Finally, the deformation shape predicted by the finite element simulations was compared to the deformations obtained by the experimental results.

  13. Challenges to Resistance Welding

    DEFF Research Database (Denmark)

    Song, Quanfeng

    This report originates from the compulsory defense during my Ph.D. study at the Technical University of Denmark. Resistance welding is an old and well-proven technology. Yet the emergence of more and more new materials, new designs, invention off new joining techniques, and more stringent...... requirement in quality have imposed challenges to the resistance welding. More some research and development have to be done to adapt the old technology to the manufacturing industry of the 21st century. In the 1st part of the report, the challenging factors to the resistance welding are reviewed. Numerical...... simulation of resistance welding has been under development for many years. Yet it is no easy to make simulation results reliable and accurate because of the complexity of resistance welding process. In the 2nd part of the report numerical modeling of resistance welding is reviewed, some critical factors...

  14. Challenges to Resistance Welding

    DEFF Research Database (Denmark)

    Song, Quanfeng

    This report originates from the compulsory defense during my Ph.D. study at the Technical University of Denmark. Resistance welding is an old and well-proven technology. Yet the emergence of more and more new materials, new designs, invention off new joining techniques, and more stringent...... requirement in quality have imposed challenges to the resistance welding. More some research and development have to be done to adapt the old technology to the manufacturing industry of the 21st century. In the 1st part of the report, the challenging factors to the resistance welding are reviewed. Numerical...... simulation of resistance welding has been under development for many years. Yet it is no easy to make simulation results reliable and accurate because of the complexity of resistance welding process. In the 2nd part of the report numerical modeling of resistance welding is reviewed, some critical factors...

  15. New technology for production of granular adding material with nanomodifying additives for steel arc welding

    Directory of Open Access Journals (Sweden)

    BOLDYREV Alexander Mikhaylovich

    2016-12-01

    Full Text Available The chemical analysis of metal seam showed that introduction of titanium dioxide with MCA intensifies transition of Al2O3 from slag into metal pool and provides double concentration of titanium in the seam compared to the one which appears in the interaction of bathtub with melted flux AH-47 without TiO2 additives. The presence of oxides of titanium and aluminium of endogenous origin in the melt leads to formation of refractory particles with the center of TiO2 and Al2O3 in it. These particles are the centers of crystallization in the tail part of the molten pool and they remain in seam metal in the form of evenly distributed fine nonmetallic inclusions, which have crystallographic affinity with a matrix (α-iron. That provides the fine-grained seam structure with the raised and stable strength characteristics. This article compares the existing and developed technologies for production of MCA. The granulometric analysis of the powder TiO2 has demonstrated that when MCA is processed in the planetary mill, particles of titanium dioxide are crushed to a nanodimensional order. It is shown that the preparation of MCA in high-energy planetary mill (due to double increase of durability in coupling of the modifier with granulate provides its stable structure, increases the cold resistance (20–25% and stability of strength characteristics along the length of welded seam. Metalgraphic researches determined that the fine-grained structure which linear size of grain is twice smaller than the one obtained in the old technology welding is formed in a seam. However the direct introduction of nanomodifiers in a molten pool through the flux or an electrode wire is not efficient because of their deactivation and high temperature in welding zone. Therefore it was offered to use modifiers in the mix with the cooling macroparticles in case of automatic welding of a bridge metalware under flux using metalchemical additive (MCA. The MCA consists of a chopped

  16. Thermal stir welding apparatus

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2011-01-01

    A welding method and apparatus are provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  17. Thermal stir welding process

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2012-01-01

    A welding method is provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  18. Investigation of the weldability of iron-aluminum-chromium overlay coatings for corrosion protection in oxidizing/sulfidizing environments

    Science.gov (United States)

    Regina, Jonathan R.

    The current study investigated the effect of chromium additions on the hydrogen cracking susceptibility of Fe-Al weld overlay claddings containing chromium additions. It was found that the weldability of FeAlCr claddings was a function of both the aluminum and chromium concentrations of the weld coatings. Weld overlay compositions that were not susceptible to hydrogen cracking were identified and the underlying mechanism behind the hydrogen cracking phenomenon was investigated further. It was concluded that the cracking behavior of the FeAlCr welds depended strongly on the microstructure of the weld fusion zone. Although it was found that the cracking susceptibility was influenced by the presence of Fe-Al intermetallic phases (namely Fe3 Al and FeAl), the cracking behavior of FeAlCr weld overlay claddings also depended on the size and distribution of carbide and oxide particles present within the weld structure. These particles acted as hydrogen trapping sites, which are areas where free hydrogen segregates and can no longer contribute to the hydrogen embrittlement of the metal. It was determined that in practical applications of these FeAlCr weld overlay coatings, carbon should be present within these welds to reduce the amount of hydrogen available for hydrogen cracking. Based on the weldability results of the FeAlCr weld claddings, coating compositions that were able to be deposited crack-free were used for long-term corrosion testing in a simulated low NOx environment. These alloys were compared to a Ni-based superalloy (622), which is commonly utilized as boiler tube coatings in power plant furnaces for corrosion protection. It was found that the FeAlCr alloys demonstrated superior corrosion resistance when compared to the Ni-based superalloy. Due to the excellent long-term corrosion behavior of FeAlCr weld overlays that were immune to hydrogen cracking, it was concluded that select FeAlCr weld overlay compositions would make excellent corrosion resistant

  19. Application of Interfacial Propagation and Kinking Crack Concept to ECC/Concrete Overlay Repair System

    Directory of Open Access Journals (Sweden)

    Yaw ChiaHwan

    2014-01-01

    Full Text Available Research on the application of ultraductile engineered cementitious composite (ECC as overlay in the repair of deteriorated concrete structures is performed in this paper. Also, interfacial crack kinking and trapping mechanism experimentally observed in ECC/concrete overlay repair system are described by comparison of toughness and energy release rate. The mechanism involves cycles of extension, kinking, and arrest of interfacial crack into the overlay. Experimental testing of overlay repair system reveals significant improvements in load carrying capacity and ductility over conventional concrete overlay. The commonly observed overlay system failure mode of delamination or spalling is eliminated when ECC is applied. These failure modes are suppressed when ECC is used as an ideal and durable candidate overlay repair material.

  20. A comparative study of overlay generation methods in bite mark analysis

    Directory of Open Access Journals (Sweden)

    Mihir Khatri

    2013-01-01

    Full Text Available Aim: To evaluate the best method of overlay generation out of the three methods, i.e., manual, photocopying, and computer assisted method. Materials and Methods: Impressions of maxillary and mandibular arches of 25 individuals participating in the study were made and dental study models were prepared. Overlay production was done by manual, photocopying, and computer assisted methods. Finally, the overlays obtained by each method were compared. Results: Kruskal Wallis ANOVA H test was used for the comparison of manual, photocopying, and computer assisted overlay generation methods. H value being highest in case of computer assisted overlays, thus, making it the best method of overlay generation out of the three methods. Conclusion: We conclude that the method of computer assisted overlay generation is the best among the three methods used in our study.

  1. Friction stir welding of copper alloys

    Institute of Scientific and Technical Information of China (English)

    Liu Shuhua; Liu Meng; Wang Deqing; Xu Zhenyue

    2007-01-01

    Copper plates,brass plates and copper/brass plates were friction stir welded with various parameters. Experimental results show that the microstructure of the weld is characterized by its much finer grains as contrasted with the coarse grains of parent materials and the heat-affected zones are very narrow. The microhardness of the copper weld is a little higher than that of parent plate. The microhardness of brass weld is about 25% higher than that of parent material. The tensile strength of copper joints increases with increasing welding speed in the test range. The range of parameters to obtain good welds for copper is much wider than that for brass. When different materials were welded, the position of copper plate before welding affected the quality of FSW joints. If the copper plate was put on the advancing side of weld, the good quality of weld could be got under proper parameters.

  2. Comparison between hybrid laser-MIG welding and MIG welding for the invar36 alloy

    Science.gov (United States)

    Zhan, Xiaohong; Li, Yubo; Ou, Wenmin; Yu, Fengyi; Chen, Jie; Wei, Yanhong

    2016-11-01

    The invar36 alloy is suitable to produce mold of composite materials structure because it has similar thermal expansion coefficient with composite materials. In the present paper, the MIG welding and laser-MIG hybrid welding methods are compared to get the more appropriate method to overcome the poor weldability of invar36 alloy. According to the analysis of the experimental and simulated results, it has been proved that the Gauss and cone combined heat source model can characterize the laser-MIG hybrid welding heat source well. The total welding time of MIG welding is 8 times that of hybrid laser-MIG welding. The welding material consumption of MIG welding is about 4 times that of hybrid laser-MIG welding. The stress and deformation simulation indicate that the peak value of deformation during MIG welding is 3 times larger than that of hybrid laser-MIG welding.

  3. An Evaluation on the Residual Stresses Induced by EFR Welding of CEDM Nozzle

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Sang Ho; Park, Gi Yeol; Kim, Tae Ryong [KEPCO International Nuclear Graduate School, Ulsan (Korea, Republic of)

    2015-10-15

    In this paper, carried out the welding analysis to use the SYSWELD as welding interpretation code based on the reactor upper head nozzle. In this paper, evaluated the residual stress in CEDM nozzle by EFR through the SYSWELD which is the welding interpretation code. The conclusion are same as below. 1) When comparing with Hoop Stress and Axial Stress by J-Groove and EFR, after welding residual stress by EFR is lower than after J-Groove. 2) After EFR, it was confirmed that the tensile stress is reduced after increasing over the point3. The PWSCC of Dissimilar Metal Zone of reactor can degrade the integrity of the main device in nuclear power plant, and according to the power plant stopped for inspection, it can cause an enormous amount of lost sales when the crack is occurred. Various methods have been developed to reduce residual stress to prevent the PWSCC like Weld Overlay (WOL), Mechanical Stress Improvement Process (Msp), Laser Peening, Inlay Weld, etc. Among them, Wol is the most commonly used welding method in nuclear power plant. When performing a Wol, structure rigidity will be increase, and residual stress of welding zone will be changed into compressive stress from the tensile stress. This has the advantage that improved resistance to PWSCC. The most commonly used material in nuclear power plant is Inconel 600. Inconel 600 consist of a Ni-Cr-Fe and it has 14-17% of Cr content, 10% of Fe content and susceptible to PWSCC. The more Cr content is more stronger against PWSCC. Inconel 690 which has 2 times more Cr content than Inconel 600 has very strong resistance to PWSCC than Inconel 600. Embedded Flaw Repair (EFR) has been developed in Westinghouse by 1994. The welding metal with high corrosion resistance is embedded on the surface of component, and could protect cracking part from the PWSCC. It is permanent repair method that isolates the flaw from the environment, eliminating further crack propagation due to PWSCC. EFR method is that at least three layers

  4. Friction stir welding process and material microstructure evolution modeling in 2000 and 5000 series of aluminum alloy

    Science.gov (United States)

    Yalavarthy, Harshavardhan

    Interactions between the rotating and advancing pin-shaped tool (terminated at one end with a circular-cylindrical shoulder) with the clamped welding-plates and the associated material and heat transport during a Friction Stir Welding (FSW) process are studied computationally using a fully-coupled thermo-mechanical finite-element analysis. To surmount potential numerical problems associated with extensive mesh distortions/entanglement, an Arbitrary Lagrangian Eulerian (ALE) formulation was used which enabled adaptive re-meshing (to ensure the continuing presence of a high-quality mesh) while allowing full tracking of the material free surfaces. To demonstrate the utility of the present computational approach, the analysis is applied to the cases of same-alloy FSW of two Aluminum-alloy grades: (a) AA5083 (a solid-solution strengthened and strain-hardened/stabilized Al-Mg-Mn alloy); and (b) AA2139 (a precipitation hardened quaternary Al-Cu-Mg-Ag alloy). Both of these alloys are currently being used in military-vehicle hull structural and armor systems. In the case of non-age-hardenable AA5083, the dominant microstructure evolution processes taking place during FSW are extensive plastic deformation and dynamic recrystallization of highly-deformed material subjected to elevated temperatures approaching the melting temperature. To account for the competition between plastic-deformation controlled strengthening and dynamic-recrystallization induced softening phenomena during the FSW process, the original Johnson-Cook strain- and strain-rate hardening and temperature-softening material strength model is modified in the present work using the available recrystallization-kinetics experimental data. In the case of AA2139, in addition to plastic deformation and dynamic recrystallization, precipitates coarsening, over-aging, dissolution and re-precipitation had to be also considered. Limited data available in the open literature pertaining to the kinetics of the aforementioned

  5. Towards Social Profile Based Overlays

    CERN Document Server

    Wolinsky, David Isaac; Boykin, P Oscar; Figueiredo, Renato

    2010-01-01

    Online social networking has quickly become one of the most common activities of Internet users. As social networks evolve, they encourage users to share more information, requiring the users, in turn, to place more trust into social networks. Peer-to-peer (P2P) overlays provide an environment that can return ownership of information, trust, and control to the users, away from centralized third-party social networks. In this paper, we present a novel concept, social profile overlays, which enable users to share their profile only with trusted peers in a scalable, reliable, and private manner. Each user's profile consists of a unique private, secure overlay, where members of that overlay have a friendship with the overlay owner. Profile data is made available without regard to the online state of the profile owner through the use of the profile overlay's distributed data store. Privacy and security are enforced through the use of a public key infrastructure (PKI), where the role of certificate authority (CA) i...

  6. Explosive Welding of Pipes

    Science.gov (United States)

    Drennov, Oleg; Drennov, Andrey; Burtseva, Olga

    2013-06-01

    For connection by welding it is suggested to use the explosive welding method. This method is rather new. Nevertheless, it has become commonly used among the technological developments. This method can be advantageous (saving material and physical resources) comparing to its statical analogs (electron-beam welding, argon-arc welding, plasma welding, gas welding, etc.), in particular, in hard-to-reach areas due to their geographic and climatic conditions. Explosive welding of cylindrical surfaces is performed by launching of welded layer along longitudinal axis of construction. During this procedure, it is required to provide reliable resistance against radial convergent strains. The traditional method is application of fillers of pipe cavity, which are dense cylindrical objects having special designs. However, when connecting pipes consecutively in pipelines by explosive welding, removal of the fillers becomes difficult and sometimes impossible. The suggestion is to use water as filler. The principle of non-compressibility of liquid under quasi-dynamic loading is used. In one-dimensional gasdynamic and elastic-plastic calculations we determined non-deformed mass of water (perturbations, which are moving in the axial direction with sound velocity, should not reach the layer end boundaries for 5-7 circulations of shock waves in the radial direction). Linear dimension of the water layer from the zone of pipe coupling along axis in each direction is >= 2R, where R is the internal radius of pipe.

  7. Explosive welding of pipes

    Energy Technology Data Exchange (ETDEWEB)

    Drennov, O.; Burtseva, O.; Kitin, A. [Russian Federal Nuclear Center, Sarov (Russian Federation)

    2006-08-15

    Arrangement of pipelines for the transportation of oil and gas is a complicated problem. In this paper it is suggested to use the explosive welding method to weld pipes together. This method is rather new. This method can be advantageous (saving material and physical resources) comparing to its static analogs (electron-beam welding, argon-arc welding, plasma welding, gas welding, etc.), in particular, in hard-to-reach areas due to their geographic and climatic conditions. We suggest to perform explosive welding according to the following scheme: the ends of the 2 pipes are connected, the external surfaces are kept at a similar level. A cylindrical steel layer of diameter larger than the pipe diameter is set around the pipe joint and an explosive charge is placed on its external surface. The basic problem is the elimination of strains and reduction of pipe diameter in the area of the dynamic effect. The suggestion is to use water as filler: the volume of pipes in the area adjacent to the zone of explosive welding is totally filled with water. The principle of non-compressibility of liquid under quasi-dynamic loading is used. In one-dimensional gas dynamic and elastic-plastic calculations we determined non-deformed mass of water. Model experiments with pipes having radii R = 57 mm confirmed results of the calculations and the possibility in principle to weld pipes by explosion with use of water as filler.

  8. Fully Coupled Thermomechanical Finite Element Analysis of Material Evolution During Friction-Stir Welding of AA5083

    Science.gov (United States)

    2009-09-03

    Sharma, S. R., and Mishra, R. S. Effect of friction stir processing on the microstructure of cast A356 aluminum . Mater. Sci. Engng A, 2006, 433, 269...J. and Thomas, W. M. Friction stir process welds aluminum alloys. Welding J., 1996, 75, 41–52. 3 Thomas, W. M. and Dolby, R. E. Friction stir welding...273. 8 Su, J. Q., Nelson, T. W., Mishra, R., and Mahoney, M. Microstructural investigation of friction stir welded 7050-T651 aluminum . Acta Mater., 2003

  9. Global and Local Mechanical Properties and Microstructure of Friction Stir Welds with Dissimilar Materials and/or Thicknesses

    NARCIS (Netherlands)

    Zadpoor, A.A.; Sinke, J.; Benedictus, R.

    2010-01-01

    This article studies the properties of a wide range of friction-stir-welded joints with dissimilar aluminum alloys or thicknesses. Two aluminum alloys, namely, 2024-T3 and 7075-T6, are selected for the study and are welded in ten different combinations of alloys and thicknesses. The welding paramete

  10. Global and Local Mechanical Properties and Microstructure of Friction Stir Welds with Dissimilar Materials and/or Thicknesses

    NARCIS (Netherlands)

    Zadpoor, A.A.; Sinke, J.; Benedictus, R.

    2010-01-01

    This article studies the properties of a wide range of friction-stir-welded joints with dissimilar aluminum alloys or thicknesses. Two aluminum alloys, namely, 2024-T3 and 7075-T6, are selected for the study and are welded in ten different combinations of alloys and thicknesses. The welding

  11. 49 CFR 192.235 - Preparation for welding.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Preparation for welding. 192.235 Section 192.235... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Welding of Steel in Pipelines § 192.235 Preparation for welding. Before beginning any welding, the welding surfaces must be clean and free of any material...

  12. Welding Curriculum.

    Science.gov (United States)

    Alaska State Dept. of Education, Juneau. Div. of Adult and Vocational Education.

    This competency-based curriculum guide is a handbook for the development of welding trade programs. Based on a survey of Alaskan welding employers, it includes all competencies a student should acquire in such a welding program. The handbook stresses the importance of understanding the principles associated with the various elements of welding.…

  13. A comparative study of overlay generation methods in bite mark analysis

    OpenAIRE

    Mihir Khatri; Mariappan Jonathan Daniel; Subramanian Vasudevan Srinivasan

    2013-01-01

    Aim: To evaluate the best method of overlay generation out of the three methods, i.e., manual, photocopying, and computer assisted method. Materials and Methods: Impressions of maxillary and mandibular arches of 25 individuals participating in the study were made and dental study models were prepared. Overlay production was done by manual, photocopying, and computer assisted methods. Finally, the overlays obtained by each method were compared. Results: Kruskal Wallis ANOVA H test was used for...

  14. CHOSEN PROPERTIES OF SANDWICH MATERIAL Ti-304 STAINLESS STEEL AFTER EXPLOSIVE WELDING

    Directory of Open Access Journals (Sweden)

    Dmytro Ostroushko

    2011-05-01

    Full Text Available The work deals with evaluation of joint of stainless steel 304 SS (sheet and commercially pure Ti both after welding explosion and followed-up annealing at 600°C/1.5h/air. The bonding line shows sinusoidal character with curls in crest unlike the trough of the sine curve. The heat treatment does not change the character of the interface. In work amplitude, wave length and the interface thickness were measured. Thickness of compressed cladded matrix of Ti was measured in area of crests and troughs. In crest of joint melted zones were studied, where complex oxides and intermetallic phases were revealed.

  15. Mitigation of stress corrosion cracking in pressurized water reactor (PWR) piping systems using the mechanical stress improvement process (MSIP{sup R)} or underwater laser beam welding

    Energy Technology Data Exchange (ETDEWEB)

    Rick, Grendys; Marc, Piccolino; Cunthia, Pezze [Westinghouse Electric Company, LLC, New York (United States); Badlani, Manu [Nu Vision Engineering, New York (United States)

    2009-04-15

    A current issue facing pressurized water reactors (PWRs) is primary water stress corrosion cracking (PWSCC) of bi metallic welds. PWSCC in a PWR requires the presence of a susceptible material, an aggressive environment and a tensile stress of significant magnitude. Reducing the potential for SCC can be accomplished by eliminating any of these three elements. In the U.S., mitigation of susceptible material in the pressurizer nozzle locations has largely been completed via the structural weld overlay (SWOL) process or NuVision Engineering's Mechanical Stress Improvement Process (MSIP{sup R)}, depending on inspectability. The next most susceptible locations in Westinghouse designed power plants are the Reactor Vessel (RV) hot leg nozzle welds. However, a full SWOL Process for RV nozzles is time consuming and has a high likelihood of in process weld repairs. Therefore, Westinghouse provides two distinctive methods to mitigate susceptible material for the RV nozzle locations depending on nozzle access and utility preference. These methods are the MSIP and the Underwater Laser Beam Welding (ULBW) process. MSIP applies a load to the outside diameter of the pipe adjacent to the weld, imposing plastic strains during compression that are not reversed after unloading, thus eliminating the tensile stress component of SCC. Recently, Westinghouse and NuVision successfully applied MSIP on all eight RV nozzles at the Salem Unit 1 power plant. Another option to mitigate SCC in RV nozzles is to place a barrier between the susceptible material and the aggressive environment. The ULBW process applies a weld inlay onto the inside pipe diameter. The deposited weld metal (Alloy 52M) is resistant to PWSCC and acts as a barrier to prevent primary water from contacting the susceptible material. This paper provides information on the approval and acceptance bases for MSIP, its recent application on RV nozzles and an update on ULBW development.

  16. Multispot fiber laser welding

    DEFF Research Database (Denmark)

    Schutt Hansen, Klaus

    This dissertation presents work and results achieved in the field of multi beam fiber laser welding. The project has had a practical approach, in which simulations and modelling have been kept at a minimum. Different methods to produce spot patterns with high power single mode fiber lasers have...... been possible to control the welding width in incremental steps by adding more beams in a row. The laser power was used to independently control the keyhole and consequently the depth of fusion. An example of inline repair of a laser weld in butt joint configuration was examined. Zinc powder was placed...... in the weld causing expulsion of the melt pool. Trailing beams were applied to melt additional material and ensure a melt pool. The method showed good results for increasing tolerances to impurities and reduction of scrapped parts from blowouts during laser welding....

  17. Laser Impact Welding

    OpenAIRE

    Daehn, Glenn S.; Lippold, John; Liu, Deijan; Taber, Geoff; Wang, Huimin

    2012-01-01

    Laser impact welding is a solid-state, collision-based welding process. In this process, laser-generated optical energy is converted to kinetic energy through the ablation at the surface and confinement of the gas generated between a flyer and backing plate. The launch of the flyer can be affected by many factors, for example, backing material, ablative layer, and flyer thickness. In this paper, the effect of three backing materials: glass, polycarbonate and cellophane tape, we...

  18. A study of weld quality in ultrasonic spot welding of similar and dissimilar metals

    Science.gov (United States)

    Al-Sarraf, Z.; Lucas, M.

    2012-08-01

    Several difficulties are faced in joining thinner sheets of similar and dissimilar materials from fusion welding processes such as resistance welding and laser welding. Ultrasonic metal welding overcomes many of these difficulties by using high frequency vibration and applied pressure to create a solid-state weld. Ultrasonic metal welding is an effective technique in joining small components, such as in wire bonding, but is also capable of joining thicker sheet, depending on the control of welding conditions. This study presents the design, characterisation and test of a lateral-drive ultrasonic metal welding device. The ultrasonic welding horn is modelled using finite element analysis and its vibration behaviour is characterised experimentally to ensure ultrasonic energy is delivered to the weld coupon. The welding stack and fixtures are then designed and mounted on a test machine to allow a series of experiments to be conducted for various welding and ultrasonic parameters. Weld strength is subsequently analysed using tensile-shear tests. Control of the vibration amplitude profile through the weld cycle is used to enhance weld strength and quality, providing an opportunity to reduce part marking. Optical microscopic examination and scanning electron microscopy (SEM) were employed to investigate the weld quality. The results show how the weld quality is particularly sensitive to the combination of clamping force and vibration amplitude of the welding tip.

  19. Weld Nugget Temperature Control in Thermal Stir Welding

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2014-01-01

    A control system for a thermal stir welding system is provided. The control system includes a sensor and a controller. The sensor is coupled to the welding system's containment plate assembly and generates signals indicative of temperature of a region adjacent and parallel to the welding system's stir rod. The controller is coupled to the sensor and generates at least one control signal using the sensor signals indicative of temperature. The controller is also coupled to the welding system such that at least one of rotational speed of the stir rod, heat supplied by the welding system's induction heater, and feed speed of the welding system's weld material feeder are controlled based on the control signal(s).

  20. Simulation of Metal Flow During Friction Stir Welding Based on the Model of Interactive Force Between Tool and Material

    Science.gov (United States)

    Chen, G. Q.; Shi, Q. Y.; Fujiya, Y.; Horie, T.

    2014-04-01

    In this research, the three-dimensional flow of metal in friction stir welding (FSW) has been simulated based on computational fluid dynamics. Conservation equations of mass, momentum, and energy were solved in three dimensions. The interactive force was imposed as boundary conditions on the tool/material boundary in the model. The strain rate- and temperature-dependent non-Newtonian viscosity was adopted for the calculation of metal flow. The distribution of temperature, velocity, and strain rate were simulated based on the above models. The simulated temperature distribution agreed well with the experimental results. The simulation results showed that the velocity on the pin was much higher than that on the shoulder. From the comparison between the simulation results and the experiments results, contours line, corresponding to strain rate = 4 s-1, reflected reasonably well the shape of stir zone, especially at the ground portion.

  1. Advanced Welding Concepts

    Science.gov (United States)

    Ding, Robert J.

    2010-01-01

    Four advanced welding techniques and their use in NASA are briefly reviewed in this poster presentation. The welding techniques reviewed are: Solid State Welding, Friction Stir Welding (FSW), Thermal Stir Welding (TSW) and Ultrasonic Stir Welding.

  2. Magnetic Pulse Welding Technology

    Directory of Open Access Journals (Sweden)

    Ahmad K. Jassim

    2011-12-01

    Full Text Available In this paper, the benefits of using Magnetic Pulse machine which is belong to Non-conventional machine instead of conventional machine. Magnetic Pulse Technology is used for joining dissimilar metals, and for forming and cutting metals. It is a non contact technique. Magnetic field is used to generate impact magnetic pressure for welding and forming the work piece by converted the electrical energy to mechanical energy. It is enable us to design previously not possible by welding dissimilar materials and allowing to welds light and stronger materials together. It can be used to weld metallic with non metallic materials to created mechanical lock on ceramics, polymers, rubbers and composites. It is green process; there is no heat, no radiation, no gas, no smoke and sparks, therefore the emissions are negligible.

  3. A finite element model for residual stress in repair welds

    Energy Technology Data Exchange (ETDEWEB)

    Feng, Z. [Edison Welding Inst., Columbus, OH (United States); Wang, X.L.; Spooner, S.; Goodwin, G.M.; Maziasz, P.J.; Hubbard, C.R.; Zacharia, T. [Oak Ridge National Lab., TN (United States)

    1996-03-28

    This paper describes a three-dimensional finite element model for calculation of the residual stress distribution caused by repair welding. Special user subroutines were developed to simulate the continuous deposition of filler metal during welding. The model was then tested by simulating the residual stress/strain field of a FeAl weld overlay clad on a 2{1/4}Cr-1 Mo steel plate, for which neutron diffraction measurement data of the residual strain field were available. It is shown that the calculated residual stress distribution was consistent with that determined with neutron diffraction. High tensile residual stresses in both the longitudinal and transverse directions were observed around the weld toe at the end of the weld. The strong spatial dependency of the residual stresses in the region around the weld demonstrates that the common two-dimensional cross-section finite element models should not be used for repair welding analysis.

  4. Experimental tests of irradiation-anneal-reirradiation effects on mechanical properties of RPV plate and weld materials

    Energy Technology Data Exchange (ETDEWEB)

    Hawthorne, J.R. [Materials Engineering Associates, Inc., Lanham, MD (United States)

    1996-01-01

    The Charpy-V (C{sub V}) notch ductility and tension test properties of three reactor pressure vessel (RPV) steel materials were determined for the 288{degree}C (550{degree}F) irradiated (I), 288{degree}C (550{degree}F) irradiated + 454{degree}C (850{degree}F)-168 h postirradiation annealed (IA), and 288{degree}C (550{degree}F) reirradiated (IAR) conditions. Total fluences of the I condition and the IAR condition were, respectively, 3.33 {times} 10{sup 19} n/cm{sup 2} and 4.18 {times} 10{sup 19} n/cm{sup 2}, E > 1 MeV. The irradiation portion of the IAR condition represents an incremental fluence increase of 1. 05 {times} 10{sup 19} n/cm{sup 2}, E > 1 MeV, over the I-condition fluence. The materials (specimens) were supplied by the Yankee Atomic Electric Company and represented high and low nickel content plates and a high nickel, high copper content weld deposit prototypical of the Yankee-Rowe reactor vessel. The promise of the IAR method for extending the fluence tolerance of radiation-sensitive steels and welds is clearly shown by the results. The annealing treatment produced full C{sub V} upper shelf recovery and full or nearly full recovery in the C{sub V} 41 J (30 ft-lb) transition temperature. The C{sub V} transition temperature increases produced by the reirradiation exposure were 22% to 43% of the increase produced by the first cycle irradiation exposure. A somewhat greater radiation embrittlement sensitivity and a somewhat greater reirradiation embrittlement sensitivity was exhibited by the low nickel content plate than the high nickel content plate. Its high phosphorus content is believed to be responsible. The IAR-condition properties of the surface vs. interior regions of the low nickel content plate are also compared.

  5. Evaluation of parameters affecting reflection cracking in geogrid-reinforced overlay

    Institute of Scientific and Technical Information of China (English)

    Shahab Fallah; Ali Khodaii

    2015-01-01

    The influence of the most important parameters on the service life of reinforced asphalt overlay with geogrid materials in bending mode was examined by employing the Taguchi method and analysis of variance techniques. The objectives of this experiment was to investigate the effects of grid stiffness, tensile strength, coating type, amount of tack coat, overlay thickness, crack width and stiffnesses of asphalt overlay and existing asphalt concrete on propagation of the reflection cracking. Results indicate that the stiffnesses of cracked layer and overlay are the main significant factors that can directly improve the service life of an overlay against the reflection cracking. Generally, glass grid is more effective in reinforced overlay than polyester grid. Effect of crack width of the existing layer is significant when its magnitude increases from 6 to 9 mm.

  6. COMPARISON OF NORMAL SELFISH OVERLAY NETWORK AND SELFISH OVERLAY NETWORK WITH DEPLOYMENT OF OVERLAY NODES USING FUZZY LOGIC

    OpenAIRE

    S.Prayla Shyry; Ramachandran, V.

    2011-01-01

    Selfish overlay routing is the technique whereby the sender of the packet can specify the route that the packet should take through the network. Selfish overlay routing allow end users to select routes in an egocentic fashion to optimize their own performance without considering the system wide criteria which in turn cause performance degradation .The main concept behind the selfish overlay network is whenever there is a link failure the overlay nodes in the network will route the packet to t...

  7. Weld penetration and defect control

    Energy Technology Data Exchange (ETDEWEB)

    Chin, B.A.

    1992-05-15

    Highly engineered designs increasingly require the use of improved materials and sophisticated manufacturing techniques. To obtain optimal performance from these engineered products, improved weld properties and joint reliability are a necessarily. This requirement for improved weld performance and reliability has led to the development of high-performance welding systems in which pre-programmed parameters are specified before any welding takes place. These automated systems however lack the ability to compensate for perturbations which arise during the welding process. Hence the need for systems which monitor and control the in-process status of the welding process. This report discusses work carried out on weld penetration indicators and the feasibility of using these indicators for on-line penetration control.

  8. Numerical simulation of effect of rotational tool with screw on material flow behavior of friction stir welding of Ti6Al4V alloy

    Institute of Scientific and Technical Information of China (English)

    Shude JI; Aili ZOU; Yumei YUE; Guohong LUAN; Yanye JIN; Fu LI

    2012-01-01

    The rotational tool is put forward,which is composed of the one-spiral-flute shoulder and the rotational pin with screw.Using the turbulent model of the FLUENT software,material plastic flow behavior during the process of friction stir welding of Ti6Al4V alloy is researched by the numerical simulation method and then the effect of rotational tool geometry on material flow during the welding process is attained.The results show that the flow direction of the material near the rotational tool is mainly the same as the rotational direction of the tool while the material near tool flows more violently than the other regions.For the tapered rotational pin,the flow velocity of material inside the workpiece decreases with the increase of the distance away from the workpiece surface because of the change of pin diameter.For the rotational tool,the flute added to the shoulder and the screw added to the pin can greatly increase the flow velocity of material during the welding process while the peak value of the flow velocity of material appears on the flute or the screw.Moreover,the rotational tool with the one-spiral-flute shoulder is better than the tool with the concentriccircles-flute shoulder.Decreasing the width of pin screw and increasing the diameter of pin tip are both good for the increase of flow velocity.

  9. Transformation behaviour and residual stresses in welding of new LTT filler materials; Umwandlungsverhalten und Eigenspannungen beim Schweissen neuartiger LTT-Zusatzwerkstoffe

    Energy Technology Data Exchange (ETDEWEB)

    Kromm, Arne

    2011-07-06

    is seen to occur. This is observed for the considered alloys to be particularly pronounced in transverse direction of the weld. By contrast, the residual stress level in longitudinal weld direction is nearly independent of the shrinkage conditions. With the help of residual stress depth gradients it could be established that the additional shrinkage restraint manifests itself in a parallel shift of the residual stress level in the weld metal. Application of energy-dispersive diffraction methods additionally allowed it for the first time to determine residual stresses in the austenitic phase of the LTT alloy which is present parallel to martensite. Results gained under laboratory conditions mostly need to be verified under real fabrication conditions. For this purpose, a component weld test was performed in a special large-scale testing facility. Under structural shrinkage restraint, the load relieving effect of a specific LTT welding filler material could be proven by means of a pronounced stress reduction duringwelding. Overall, evidence was furnished that the concept of Low Transformation Temperature (LTT)alloys is successful and that the proven austenite-martensite transformation exerts a significanteffect on the residual stress level. [German] Die Erkenntnis, dass die Phasenumwandlung bei der Schweisseigenspannungsentstehung hochfester Staehle eine bedeutende Rolle spielt, gibt es bereits seit langer Zeit. Bisher existierten jedoch keine Ansaetze, diesen Effekt praktisch zur Schweisseigenspannungskontrolle zu nutzen. Neuartige Low Transformation Temperature (LTT) Legierungen bieten aufgrund ihrer charakteristischen chemischen Zusammensetzung die Moeglichkeit, hochfeste Staehle auf deren Festigkeitsniveau zu fuegen. Die martensitische Phasenumwandlung soll zudem eine gezielte Einstellung der Schweisseigenspannungen erlauben. Die im Schrifttum vorliegenden Untersuchungen zu diesem Thema sind zwar zahlreich, bieten jedoch nur wenige Erkenntnisse zur Wechselwirkung

  10. Effect of weld reinforcement on axial plastic buckling of welded steel cylindrical shells

    Institute of Scientific and Technical Information of China (English)

    Chu-lin YU; Zhi-ping CHEN; Ji WANG; Shun-juan YAN; Li-cai YANG

    2012-01-01

    The effect of weld reinforcement on axial plastic buckling of welded steel cylindrical shells is investigated through experimental and numerical buckling analysis using six welded steel cylindrical shell specimens.The relationship between the amplitude of weld reinforcement and the axial plastic buckling critical load is explored.The effect of the material yield strength and the number of circumferential welds on the axial plastic buckling is studied.Results show that circumferential weld reinforcement represents a severe imperfect form of axially compressed welded steel cylindrical shells and the axial plastic buckling critical load decreases with the increment of the mean amplitude of circumferential weld reinforcement.The material yield strength and the number of circumferential welds are found to have no significant effect on buckling waveforms; however,the axial plastic buckling critical load can be decreased to some extent with the increase of the number of circumferential welds.

  11. Welding, Bonding and Fastening, 1984

    Science.gov (United States)

    Buckley, J. D. (Editor); Stein, B. A. (Editor)

    1985-01-01

    A compilation of papers presented in a joint NASA, American Society for Metals, The George Washington University, American Welding Soceity, and Society of Manufacturing Engineers conference on Welding, Bonding, and Fastening at Langley Research Center, Hampton, VA, on October 23 to 25, 1984 is given. Papers were presented on technology developed in current research programs relevant to welding, bonding, and fastening of structural materials required in fabricating structures and mechanical systems used in the aerospace, hydrospace, and automotive industries. Topics covered in the conference included equipment, hardware and materials used when welding, brazing, and soldering, mechanical fastening, explosive welding, use of unique selected joining techniques, adhesives bonding, and nondestructive evaluation. A concept of the factory of the future was presented, followed by advanced welding techniques, automated equipment for welding, welding in a cryogenic atmosphere, blind fastening, stress corrosion resistant fasteners, fastening equipment, explosive welding of different configurations and materials, solid-state bonding, electron beam welding, new adhesives, effects of cryogenics on adhesives, and new techniques and equipment for adhesive bonding.

  12. Culture systems: mineral oil overlay.

    Science.gov (United States)

    Morbeck, Dean E; Leonard, Phoebe H

    2012-01-01

    Mineral oil overlay microdrop is commonly used during in vitro fertilization (IVF) procedures. Though mineral oil appears homogeneous, it is an undefined product that can vary in quality. Here, we describe the history, chemistry, processing, and optimal use of mineral oil for IVF and embryo culture.

  13. Microstructure and fracture behaviour of Ti3Al/TC4 dissimilar materials joints welded by electron beam

    Indian Academy of Sciences (India)

    H T Zhang; H Y Zhao; W X He

    2010-12-01

    Electron beam was used to join TC4 alloy to Ti3Al-based alloy. The composition of the weld was analysed by XRD and TEM and the results showed that the weld mainly composed of ' martensites. The change of heat input had little influence on the composition of the weld but can make the grain size increasing. The fracture path of the joints was mainly decided by the microstructure of the weld and started from coarse grain zone to HAZ and base metal of Ti3Al alloy.

  14. A Study on Process Characteristics and Performance of Hot Wire Gas Tungsten Arc Welding Process for High Temperature Materials

    OpenAIRE

    Padmanaban MR,Anantha; Neelakandan, Baskar; Kandasamy,Devakumaran

    2016-01-01

    Hot wire gas tungsten arc welding (HW-GTAW) process is the one where the filler wire is pre-heated close to its melting point before it is fed in to the arc. The effect of HW-GTAW parameters such as welding current, hot wire current and the wire feed rate during welding of super ASS 304H stainless steel tubes were evaluated in terms of heat input, voltage-current (V-I) characteristics and weld bead characteristics such as bead weight and geometry. The results obtained indicate that for a cons...

  15. Fusion Welding Research.

    Science.gov (United States)

    2014-09-26

    RD-AlSO 253 FUSION WELDING RESEARCH(U) MASSACHUSETTS INST OF TECH L/I CAMBRIDGE DEPT OF MATERIALS SCIENCE AND ENGINEERING T W EAGAR ET AL. 30 RPR 85...NUMBER 12. GOV’ ACCESSION NO. 3. RECICIE-S CATALOG NUMBER 4. T TL V nd Subtitle) S. P OFRPR PERIOD COVERED 5t h A~nnual Technical Report Fusion Welding ...research S on welding processes. Studies include metal vapors in the arc, development of a high speed infrared temperature monitor, digital signal

  16. Plasticity Theory of Fillet Welds

    DEFF Research Database (Denmark)

    Hansen, Thomas

    2005-01-01

    This paper deals with simple methods for calculation of fillet welds based on the theory of plasticity. In developing the solutions the lower-bound theorem is used. The welding material and parts of the base material are subdivided into triangular regions with homogeneous stress fields; thereby...

  17. Friction Welding For Cladding Applications: Processing, Microstructure and Mechanical Properties of Inertia Friction Welds of Stainless Steel to Low Carbon Steel and Evaluation of Wrought and Welded Austenitic Stainless Steels for Cladding Applications in Acidchloride Service

    Science.gov (United States)

    Switzner, Nathan

    Friction welding, a solid-state joining method, is presented as a novel alternative process step for lining mild steel pipe and forged components internally with a corrosion resistant (CR) metal alloy for petrochemical applications. Currently, fusion welding is commonly used for stainless steel overlay cladding, but this method is costly, time-consuming, and can lead to disbonding in service due to a hard martensite layer that forms at the interface due to partial mixing at the interface between the stainless steel CR metal and the mild steel base. Firstly, the process parameter space was explored for inertia friction butt welding using AISI type 304L stainless steel and AISI 1018 steel to determine the microstructure and mechanical properties effects. A conceptual model for heat flux density versus radial location at the faying surface was developed with consideration for non-uniform pressure distribution due to frictional forces. An existing 1 D analytical model for longitudinal transient temperature distribution was modified for the dissimilar metals case and to account for material lost to the flash. Microstructural results from the experimental dissimilar friction welds of 304L stainless steel to 1018 steel were used to discuss model validity. Secondly, the microstructure and mechanical property implications were considered for replacing the current fusion weld cladding processes with friction welding. The nominal friction weld exhibited a smaller heat softened zone in the 1018 steel than the fusion cladding. As determined by longitudinal tensile tests across the bond line, the nominal friction weld had higher strength, but lower apparent ductility, than the fusion welds due to the geometric requirements for neck formation adjacent to a rigid interface. Martensite was identified at the dissimilar friction weld interface, but the thickness was smaller than that of the fusion welds, and the morphology was discontinuous due to formation by a mechanism of solid

  18. Technical specifications on the welding in fuel reprocessing plants

    Energy Technology Data Exchange (ETDEWEB)

    Karino, Motonobu; Uryu, Mitsuru; Matsui, N.; Nakazawa, Fumio; Imanishi, Makoto; Koizumi; Kazuhiko; Sugawara, Junichi; Tanaka, Hideo

    1999-04-01

    The past specifications SGN of the welding in JNC was reexamined for the reprocessing plants in order to further promote the quality control. The specification first concerns the quality of raw materials, items of the quality tests, material management, and qualification standards of the welders. It extends over details of the welding techniques, welding design, welding testings, inspection and the judgment standards. (H. Baba)

  19. Weldability of AISI 304 to copper by friction welding

    Energy Technology Data Exchange (ETDEWEB)

    Kirik, Ihsan [Batman Univ. (Turkey); Balalan, Zulkuf [Firat Univ., Elazig (Turkey)

    2013-06-01

    Friction welding is a solid-state welding method, which can join different materials smoothly and is excessively used in manufacturing industry. Friction welding method is commonly used in welding applications of especially cylindrical components, pipes and materials with different properties, for which other welding methods remain incapable. AISI 304 stainless steel and a copper alloy of 99.6 % purity were used in this study. This couple was welded in the friction welding machine. After the welding process, samples were analyzed macroscopically and microscopically, and their microhardness was measured. Tensile test was used to determine the bond strength of materials that were joined using the friction welding method. At the end of the study, it was observed that AISI 304 stainless steel and copper could be welded smoothly using the friction welding method and the bond strength is close to the tensile strength of copper. (orig.)

  20. A516Gr.60低温钢使用国产焊材的工艺研究%Study on the welding process of domestic welding material for A516-Gr.60 low-temperature steel

    Institute of Scientific and Technical Information of China (English)

    陈文学

    2011-01-01

    The polypropylene device in the certain petrochemical industry,which our company is in charge of manufacturing part of expansion joints.The product design temperature is -46 ℃ ,the pressure needs to choose A516 Gr.60 low-temperature steel materials which is recommended by ASME criterion. In order to ensure product performance we make process evaluation experiment preproduction,the experimental data show that the welding connector performance can satisfy with GB150-1998 or ASME requirement by choosing domestic J507DR ,J507 welding rod ,but it must draw up reasonable welding process and strictly control the welding heat input and the layer temperature.%某石化行业的聚丙烯装置由泰德管业科技有限公司承揽部分膨胀节的制造,设计温度为-46℃,承压接管材料选用ASME规范中推荐使用的A516-Gr.60无镍低温钢,为保证产品的低温使用性能,生产前进行了工艺评定试验,通过试验数据表明,合理制定焊接工艺,选用国产J507DR、J507焊条,严格控制焊接线能量和层间温度,获得的焊接接头性能能满足GB150-1998或ASME标准[1]的要求.

  1. Welding Technician

    Science.gov (United States)

    Smith, Ken

    2009-01-01

    About 95% of all manufactured goods in this country are welded or joined in some way. These welded products range in nature from bicycle handlebars and skyscrapers to bridges and race cars. The author discusses what students need to know about careers for welding technicians--wages, responsibilities, skills needed, career advancement…

  2. The Effect of Tool Position for Aluminum and Copper at High Rotational Friction Stir Welding

    OpenAIRE

    Recep Çakır; Sare Çelik

    2015-01-01

    Friction Stir Welding (FSW) is a solid state welding process used for welding similar and dissimilar materials. This welding technique allows welding of Aluminum alloys which present difficulties in fusion joining and allows different material couples to be welded continuously. In this study, 1050 aluminum alloy and commercially pure copper to increase heat input were produced at high rotation rate (2440 rev/min) with four different pin position (0-1-1.5-2 mm) and three different weld speeds ...

  3. Predicting effects of diffusion welding parameters on welded joint properties by artificial neural network

    Institute of Scientific and Technical Information of China (English)

    刘黎明; 祝美丽; 牛济泰; 张忠典

    2001-01-01

    The static model for metal matrix composites in diffusion welding was established by means of artificial neural network method. The model presents the relationship between weld joint properties and welding parameters such as welding temperature, welding pressure and welding time. Through simulating the diffusion welding process of SiCw/6061Al composite, the effects of welding parameters on the strength of welded joint was studied and optimal technical parameters was obtained. It is proved that this method has good fault-tolerant ability and versatility and can overcome the shortage of the general experiment. The established static model is in good agreement with the actual welding process, so it becomes a new path for studying the weldability of new material.

  4. Ductile film delamination from compliant substrates using hard overlayers

    Energy Technology Data Exchange (ETDEWEB)

    Cordill, M.J. [Erich Schmid Institute of Materials Science, Austrian Academy of Sciences (Austria); Marx, V.M.; Kirchlechner, C. [Max-Plank-Insitut für Eisenforschung GmbH, Düsseldorf (Germany)

    2014-11-28

    Flexible electronic devices call for copper and gold metal films to adhere well to polymer substrates. Measuring the interfacial adhesion of these material systems is often challenging, requiring the formulation of different techniques and models. Presented here is a strategy to induce well defined areas of delamination to measure the adhesion of copper films on polyimide substrates. The technique utilizes a stressed overlayer and tensile straining to cause buckle formation. The described method allows one to examine the effects of thin adhesion layers used to improve the adhesion of flexible systems. - Highlights: • Measuring the adhesion energies of ductile metal–polymer interfaces is difficult. • A Cu film would plastically deform under tensile strain without a Cr overlayer. • A Cr overlayer forces cracking and induces buckling between the crack fragments. • The adhesion energy of the metal–polymer interface can be measured.

  5. Advanced overlay analysis through design based metrology

    Science.gov (United States)

    Ji, Sunkeun; Yoo, Gyun; Jo, Gyoyeon; Kang, Hyunwoo; Park, Minwoo; Kim, Jungchan; Park, Chanha; Yang, Hyunjo; Yim, Donggyu; Maruyama, Kotaro; Park, Byungjun; Yamamoto, Masahiro

    2015-03-01

    As design rule shrink, overlay has been critical factor for semiconductor manufacturing. However, the overlay error which is determined by a conventional measurement with an overlay mark based on IBO and DBO often does not represent the physical placement error in the cell area. The mismatch may arise from the size or pitch difference between the overlay mark and the cell pattern. Pattern distortion caused by etching or CMP also can be a source of the mismatch. In 2014, we have demonstrated that method of overlay measurement in the cell area by using DBM (Design Based Metrology) tool has more accurate overlay value than conventional method by using an overlay mark. We have verified the reproducibility by measuring repeatable patterns in the cell area, and also demonstrated the reliability by comparing with CD-SEM data. We have focused overlay mismatching between overlay mark and cell area until now, further more we have concerned with the cell area having different pattern density and etch loading. There appears a phenomenon which has different overlay values on the cells with diverse patterning environment. In this paper, the overlay error was investigated from cell edge to center. For this experiment, we have verified several critical layers in DRAM by using improved(Better resolution and speed) DBM tool, NGR3520.

  6. Overlay networking:applications and research challenges

    Institute of Scientific and Technical Information of China (English)

    LU Jun-xiu; SHAN Xiu-ming; REN Yong

    2004-01-01

    Overlay networking is one of the perspective solutions to today's Intemet challenges. At basic service level, overlay networks can serve as a supplement and enhancement of existing services, such as routing and addressing. At high application level, overlay networks can be used for applications, which are difficult to deploy in existing IP architecture with some specific reasons, e.g., they need high-level information, which is hard to obtain by underlying layers. To address the heterogeneity of today's Internet, overlay networks provide ways to service availability and desirable performance while retaining scalability. In contrast to changing the existing network layer, overlay networks allow bootstrapping, which is most important in the development of Internet infrastructure. Various applications of overlay networking are clarified in this paper. Research challenges including routing and searching in overlay networking are also identified.

  7. Investigation of the micro contact profile welding technics

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    The cladding preparation technology for the micro contact profile is investigated through the way of seam welding. The effects of the seam welding on different conditions including welding electrical current, welding time, electrode force and electrode material were contrasted through the way of metallographic structure, electron scanning, experiments of rectification and twist fatigue.The parameters of welding several kinds of materials were obtained. As a result, the qualified contact profile can be produced by making a control of the technical conditions: welding current, welding time, electrode force and electrode material.

  8. Effect of PCC Joint Skew on Reflective Cracking in HMA Overlays

    CERN Document Server

    Ghauch, By Ziad G

    2011-01-01

    Reflective cracking is a relatively premature distress that occurs in HMA materials overlaying cracked and jointed underlying pavements. The high concentration of stresses and strains in the vicinity of the discontinuity of the old pavement causes the cracks to reflect into the newly placed HMA overlay. While it is a common practice to use skewed transverse joints in rigid pavements to improve the latter's performance, the impact of such a practice on the cracking of a potential HMA overlay has not been examined so far. In this context, this study investigates the effect of using skewed transverse joints in rigid pavements on reflective cracking development in the HMA overlay. Advanced three-dimensional Finite Element models including viscoelastic material properties for the HMA overlay, 3D beam modeling of dowel bars, non-uniform tire-pavement contact stresses, friction interfaces, and infinite boundary elements were constructed for both normal and skewed transverse joints using ABAQUS v-6.11. The potential ...

  9. Water Resources Overlays Users Guide

    Science.gov (United States)

    1990-12-01

    ORGANIZATION REPORT NUMBER Water Resources Division TEC-SR3 U.S. Geological Survey Reston, Virginia 9. SPONSORING/ MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10...SPONSORING/ MONITORING AGENCY REPORT NUMBER U.S. Army Topographic Engineering Center Fort Belvoir, Virginia 22060-5546 11. SUPPLEMENTARY NOTES...overlay, nor is there any other apparent source of water. However, the ranks and towers could be provided warer from an unmapped pipeline, or could be

  10. Deconvoluting the Friction Stir Weld Process for Optimizing Welds

    Science.gov (United States)

    Schneider, Judy; Nunes, Arthur C.

    2008-01-01

    In the friction stir welding process, the rotating surfaces of the pin and shoulder contact the weld metal and force a rotational flow within the weld metal. Heat, generated by the metal deformation as well as frictional slippage with the contact surface, softens the metal and makes it easier to deform. As in any thermo-mechanical processing of metal, the flow conditions are critical to the quality of the weld. For example, extrusion of metal from under the shoulder of an excessively hot weld may relax local pressure and result in wormhole defects. The trace of the weld joint in the wake of the weld may vary geometrically depending upon the flow streamlines around the tool with some geometry more vulnerable to loss of strength from joint contamination than others. The material flow path around the tool cannot be seen in real time during the weld. By using analytical "tools" based upon the principles of mathematics and physics, a weld model can be created to compute features that can be observed. By comparing the computed observations with actual data, the weld model can be validated or adjusted to get better agreement. Inputs to the model to predict weld structures and properties include: hot working properties ofthe metal, pin tool geometry, travel rate, rotation and plunge force. Since metals record their prior hot working history, the hot working conditions imparted during FSW can be quantified by interpreting the final microstructure. Variations in texture and grain size result from variations in the strain accommodated at a given strain rate and temperature. Microstructural data from a variety of FSWs has been correlated with prior marker studies to contribute to our understanding of the FSW process. Once this stage is reached, the weld modeling process can save significant development costs by reducing costly trial-and-error approaches to obtaining quality welds.

  11. Investigation on the Mechanism and Failure Mode of Laser Transmission Spot Welding Using PMMA Material for the Automotive Industry.

    Science.gov (United States)

    Wang, Xiao; Liu, Baoguang; Liu, Wei; Zhong, Xuejiao; Jiang, Yingjie; Liu, Huixia

    2017-01-01

    To satisfy the need of polymer connection in lightweight automobiles, a study on laser transmission spot welding using polymethyl methacrylate (PMMA) is conducted by using an Nd:YAG pulse laser. The influence of three variables, namely peak voltages, defocusing distances and the welding type (type I (pulse frequency and the duration is 25 Hz, 0.6 s) and type II (pulse frequency and the duration is 5 Hz, 3 s)) to the welding quality was investigated. The result showed that, in the case of the same peak voltages and defocusing distances, the number of bubbles for type I was obviously more than type II. The failure mode of type I was the base plate fracture along the solder joint, and the connection strength of type I was greater than type II. The weld pool diameter:depth ratio for type I was significantly greater than type II. It could be seen that there was a certain relationship between the weld pool diameter:depth ratio and the welding strength. By the finite element simulation, the weld pool for type I was more slender than type II, which was approximately the same as the experimental results.

  12. Investigation on the Mechanism and Failure Mode of Laser Transmission Spot Welding Using PMMA Material for the Automotive Industry

    Directory of Open Access Journals (Sweden)

    Xiao Wang

    2017-01-01

    Full Text Available To satisfy the need of polymer connection in lightweight automobiles, a study on laser transmission spot welding using polymethyl methacrylate (PMMA is conducted by using an Nd:YAG pulse laser. The influence of three variables, namely peak voltages, defocusing distances and the welding type (type I (pulse frequency and the duration is 25 Hz, 0.6 s and type II (pulse frequency and the duration is 5 Hz, 3 s to the welding quality was investigated. The result showed that, in the case of the same peak voltages and defocusing distances, the number of bubbles for type I was obviously more than type II. The failure mode of type I was the base plate fracture along the solder joint, and the connection strength of type I was greater than type II. The weld pool diameter:depth ratio for type I was significantly greater than type II. It could be seen that there was a certain relationship between the weld pool diameter:depth ratio and the welding strength. By the finite element simulation, the weld pool for type I was more slender than type II, which was approximately the same as the experimental results.

  13. Optimization and verification of ultrasonic testability of acoustically anisotropic materials on austenitic and dissimilar welds; Optimierung und Nachweis der Ultraschallpruefbarkeit von akustisch anisotropen Werkstoffen an austenitischen Schweiss- und Mischverbindungen

    Energy Technology Data Exchange (ETDEWEB)

    Pudovikov, Sergey

    2013-11-21

    Austenitic and dissimilar welds with respect to the ultrasonic testing (UT) methods are considered normally as ''difficult-to-test'' objects. During the solidification process in such welds a distinct dendrite microstructure evolves, which is coarse-grained, anisotropic and inhomogeneous simultaneously. The reliability of available ultrasonic methods on austenitic welds depends significantly on the selected UT-parameters as well as on the inspection personnel experience. In the present dissertation, an ultrasonic testing method was developed, which allows the flaw detection and evaluation in acoustically anisotropic inhomogeneous materials, especially in austenitic and dissimilar welds with a quantitative statement to the defect size, type, and location. The principle of synthetic focusing with taking into account the material anisotropy and inhomogeneity along with two- and three-dimensional visualization provides a reliable and quantitative assessment of the inspection results in acoustically anisotropic inhomogeneous test objects. Among others, an iterative algorithm for the determination of unknown elastic properties of inhomogeneous anisotropic materials has been developed. It allows practical application of the developed UT method, since the anisotropy of most of austenitic and dissimilar welds (especially of hand-welded joints) in practice is usually unknown. The functionality of the developed inspection technique has been validated by many experiments on welded austenitic specimens having artificial and natural defects. For the practical application of the new ultrasonic technique different testing strategies are proposed, which can be used depending on the current inspection task.

  14. 49 CFR 195.224 - Welding: Weather.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Welding: Weather. 195.224 Section 195.224 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY... PIPELINE Construction § 195.224 Welding: Weather. Welding must be protected from weather conditions...

  15. Friction welding thermal and metallurgical characteristics

    CERN Document Server

    Yilbas, Bekir Sami

    2014-01-01

    This book provides insight into the thermal analysis of friction welding incorporating welding parameters such as external, duration, breaking load, and material properties. The morphological and metallurgical changes associated with the resulting weld sites are analysed using characterization methods such as electron scanning microscope, energy dispersive spectroscopy, X-ray Diffraction, and Nuclear reaction analysis.

  16. Attachment of lead wires to thin film thermocouples mounted on high temperature materials using the parallel gap welding process

    Science.gov (United States)

    Holanda, Raymond; Kim, Walter S.; Pencil, Eric; Groth, Mary; Danzey, Gerald A.

    1990-01-01

    Parallel gap resistance welding was used to attach lead wires to sputtered thin film sensors. Ranges of optimum welding parameters to produce an acceptable weld were determined. The thin film sensors were Pt13Rh/Pt thermocouples; they were mounted on substrates of MCrAlY-coated superalloys, aluminum oxide, silicon carbide and silicon nitride. The entire sensor system is designed to be used on aircraft engine parts. These sensor systems, including the thin-film-to-lead-wire connectors, were tested to 1000 C.

  17. Gas Tungsten Arc Welding. Welding Module 6. Instructor's Guide.

    Science.gov (United States)

    Missouri Univ., Columbia. Instructional Materials Lab.

    This guide is intended to assist vocational educators in teaching a three-unit module in gas tungsten arc welding. The module has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The basic principles involved in gas tungsten arc welding, supplies, and applications are covered. The materials included…

  18. Industrial laser welding evaluation study

    Science.gov (United States)

    Hella, R.; Locke, E.; Ream, S.

    1974-01-01

    High power laser welding was evaluated for fabricating space vehicle boosters. This evaluation was made for 1/4 in. and 1/2 in. aluminum (2219) and 1/4 in. and 1/2 in. D6AC steel. The Avco HPL 10 kW industrial laser was used to perform the evaluation. The objective has been achieved through the completion of the following technical tasks: (1) parameter study to optimize welding and material parameters; (2) preparation of welded panels for MSFC evaluation; and (3) demonstration of the repeatability of laser welding equipment. In addition, the design concept for a laser welding system capable of welding large space vehicle boosters has been developed.

  19. Overlay metrology for double patterning processes

    Science.gov (United States)

    Leray, Philippe; Cheng, Shaunee; Laidler, David; Kandel, Daniel; Adel, Mike; Dinu, Berta; Polli, Marco; Vasconi, Mauro; Salski, Bartlomiej

    2009-03-01

    The double patterning (DPT) process is foreseen by the industry to be the main solution for the 32 nm technology node and even beyond. Meanwhile process compatibility has to be maintained and the performance of overlay metrology has to improve. To achieve this for Image Based Overlay (IBO), usually the optics of overlay tools are improved. It was also demonstrated that these requirements are achievable with a Diffraction Based Overlay (DBO) technique named SCOLTM [1]. In addition, we believe that overlay measurements with respect to a reference grid are required to achieve the required overlay control [2]. This induces at least a three-fold increase in the number of measurements (2 for double patterned layers to the reference grid and 1 between the double patterned layers). The requirements of process compatibility, enhanced performance and large number of measurements make the choice of overlay metrology for DPT very challenging. In this work we use different flavors of the standard overlay metrology technique (IBO) as well as the new technique (SCOL) to address these three requirements. The compatibility of the corresponding overlay targets with double patterning processes (Litho-Etch-Litho-Etch (LELE); Litho-Freeze-Litho-Etch (LFLE), Spacer defined) is tested. The process impact on different target types is discussed (CD bias LELE, Contrast for LFLE). We compare the standard imaging overlay metrology with non-standard imaging techniques dedicated to double patterning processes (multilayer imaging targets allowing one overlay target instead of three, very small imaging targets). In addition to standard designs already discussed [1], we investigate SCOL target designs specific to double patterning processes. The feedback to the scanner is determined using the different techniques. The final overlay results obtained are compared accordingly. We conclude with the pros and cons of each technique and suggest the optimal metrology strategy for overlay control in double

  20. Localization of welding material on Q690E low alloy high strength steel for offshore drilling platform construction%海洋钻井平台中Q690E焊材的国产化

    Institute of Scientific and Technical Information of China (English)

    王博; 陈光亮; 盛万里; 李龙

    2012-01-01

    For the large floating crane and other marine products of Q690E high strength low alloy steel welding is easy to produce cold crack, heat affected zone by heating rate and cooling rate on formation of softening zone and brittle structure easy. Welding shall be used for preheating before welding, welding thermal insulation and heat input. Analyze the weldability of Q690E low alloy high strength steel, analyze and contrast of domestic and foreign welding materials in mechanical property and the mechanical property of deposited metal and weld metal,on the reliable welding craft standard condition,the foreign welding materials which is imported from outside the country can be completely replaced by the domestic welding materials.%用于大型浮吊等海工产品的Q690E低合金高强钢焊接时易产生冷裂纹,热影响区受加热速度和冷却速度的影响易形成软化带和脆性组织.焊接时应采用焊前预热、焊后保温和较小的热输入.对比分析国产焊材和国外焊材的化学成分、熔敷金属的力学性能和焊后焊缝金属的力学性能,在可靠的焊接工艺规范下,国产焊材是完全能够替代进口焊材的.

  1. Soldadura (Welding). Spanish Translations for Welding.

    Science.gov (United States)

    Hohhertz, Durwin

    Thirty transparency masters with Spanish subtitles for key words are provided for a welding/general mechanical repair course. The transparency masters are on such topics as oxyacetylene welding; oxyacetylene welding equipment; welding safety; different types of welds; braze welding; cutting torches; cutting with a torch; protective equipment; arc…

  2. Strain Response of Hot-Mix Asphalt Overlays for Bottom-Up Reflective Cracking

    CERN Document Server

    Ghauch, Ziad G

    2011-01-01

    This paper examines the strain response of typical HMA overlays above jointed PCC slabs prone to bottom-up reflective cracking. The occurrence of reflective cracking under the combined effect of traffic and environmental loading significantly reduces the design life of the HMA overlays and can lead to its premature failure. In this context, viscoelastic material properties combined with cyclic vehicle loadings and pavement temperature distribution were implemented in a series of FE models in order to study the evolution of horizontal tensile and shear strains at the bottom of the HMA overlay. The effect of several design parameters, such as subbase and subgrade moduli, vehicle speed, overlay thickness, and temperature condition, on the horizontal and shear strain response was investigated. Results obtained show that the rate of horizontal and shear strain increase at the bottom of the HMA overlay drop with higher vehicle speed, higher subgrade modulus, and higher subbase modulus. Moreover, the rate of horizon...

  3. WELDING TORCH

    Science.gov (United States)

    Correy, T.B.

    1961-10-01

    A welding torch into which water and inert gas are piped separately for cooling and for providing a suitable gaseous atmosphere is described. A welding electrode is clamped in the torch by a removable collet sleeve and a removable collet head. Replacement of the sleeve and head with larger or smaller sleeve and head permits a larger or smaller welding electrode to be substituted on the torch. (AEC)

  4. Studies on CO2-laser Hybrid-Welding of Copper

    DEFF Research Database (Denmark)

    Nielsen, Jakob Skov; Olsen, Flemming Ove; Bagger, Claus

    2005-01-01

    CO2-laser welding of copper is known to be difficult due to the high heat conductivity of the material and the high reflectivity of copper at the wavelength of the CO2-laser light. THis paper presents a study of laser welding of copper, applying laser hybrid welding. Welding was performed...... as a hybrid CO2-laser and GTAW welding process in 2 mm pure copper sheets. The purpose was to identify maximum welding speeds for the three independent welding processes, i.e. GTAW alone, laser alone and combined processes. After welding, representative welds were quality assesed according to inernational...... norms. The paper describes the results obtained, showing significant productivity improvements and good weld qualities applying laser hybrid welding....

  5. Studies on CO2-laser Hybrid-Welding of Copper

    DEFF Research Database (Denmark)

    Nielsen, Jakob Skov; Olsen, Flemming Ove; Bagger, Claus

    2005-01-01

    CO2-laser welding of copper is known to be difficult due to the high heat conductivity of the material and the high reflectivity of copper at the wavelength of the CO2-laser light. THis paper presents a study of laser welding of copper, applying laser hybrid welding. Welding was performed...... as a hybrid CO2-laser and GTAW welding process in 2 mm pure copper sheets. The purpose was to identify maximum welding speeds for the three independent welding processes, i.e. GTAW alone, laser alone and combined processes. After welding, representative welds were quality assesed according to inernational...... norms. The paper describes the results obtained, showing significant productivity improvements and good weld qualities applying laser hybrid welding....

  6. Local equivalent welding element to predict the welding deformations of plate-type structures

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Considering the Heat Affected Zone (HAZ) of welding joint, the residual strain be-haviors of material under constraint and temperature circulation, as well as the activating mechanism of welding process, this paper addresses a new type welding element for numerical simulation of welding deformation, which is called the LEWE (the local equivalent welding element). This element can describe the basic char-acteristics of welded seam: the local position points of inherent strain, the equiva-lent size, the bending radius (or bending angle) from inherent strain, etc. It could be used to predict the welding deformation of plate-type structure. The comparisons between the computed deflection of welded plate and its experiment measurement are present. The results showed that the LEWE possesses a potential to simulate the deformation of welding process high-efficiently and precisely.

  7. Influence of weld structure on cross-weld creep behavior in P23 steel

    Energy Technology Data Exchange (ETDEWEB)

    Allen, D.J.; Degnan, C.C. [E.ON Engineering (United Kingdom); Brett, S.J. [RWE npower (United Kingdom); Buchanan, L.W. [Doosan Babcock (United Kingdom)

    2010-07-01

    A thick section pipe weld in low alloy steel P23 has been characterised by cross-weld creep rupture testing at a range of stresses, together with all-weld-metal and parent material testing, under the auspices of the UK High Temperature Power Plant Forum. The results generally show that the weld metal can be weak when tested in the transverse (cross-weld) orientation, and can fail with limited overall ductility by cracking in the zone of refined weld metal beneath the fusion boundary of the superposed weld bead. However, one specimen showed a much superior performance, which could be understood in terms of its locally more creep resistant weld macrostructure. The implications for P23 performance and weld manufacture are discussed. (orig.)

  8. Characterisation of the fracture properties in the ductile to brittle transition region of the weld material of a reactor pressure vessel

    Energy Technology Data Exchange (ETDEWEB)

    Scibetta, M. [SCK-CEN, Boeretang 200, 2400 Mol (Belgium); Ferreno, D., E-mail: ferrenod@unican.es [University of Cantabria, ETS Ingenieros de Caminos, Av/Los Castros s/n, 39005 Santander (Spain); Gorrochategui, I. [Centro Tecnologico de Componentes (CTC), Parque Cientifico y Tecnologico de Cantabria, Isabel Torres No 1, 39011 Santander (Spain); Nuclenor, SA, C/Hernan Cortes 26, 39003 Santander (Spain); Lacalle, R. [University of Cantabria, ETS Ingenieros de Caminos, Av/Los Castros s/n, 39005 Santander (Spain); Walle, E. van [SCK-CEN, Boeretang 200, 2400 Mol (Belgium); Martin, J. [Nuclenor, SA, C/Hernan Cortes 26, 39003 Santander (Spain); Gutierrez-Solana, F. [University of Cantabria, ETS Ingenieros de Caminos, Av/Los Castros s/n, 39005 Santander (Spain)

    2011-04-15

    This work presents the results of the fracture characterisation of the weld material of a nuclear vessel, currently in service, in the ductile to brittle transition region. The tests consisted of Charpy impact and tensile tests, performed in the framework of the surveillance programme of the plant. Moreover, in the context of this research, K{sub Jc} fracture toughness tests on pre-cracked Charpy V notch specimens (evaluated according to the Master Curve methodology) together with some mini-tensile tests, were performed; non-irradiated and several irradiated material conditions were characterised. The analysis of the experimental results revealed some inconsistencies concerning the material embrittlement as measured through Charpy and K{sub Jc} fracture tests: in order to obtain an adequate understanding of the results, an extended experimental scope well beyond the regulatory framework was developed, including Charpy tests and K{sub Jc} fracture tests, both performed on reconstituted specimens. Moreover, Charpy specimens irradiated in the high flux BR2 material test reactor were tested with the same purpose. With this extensive experimental programme, a coherent and comprehensive description of the irradiation behaviour of the weld material in the transition region was achieved. Furthermore it revealed better material properties in comparison with the initial expectations based on the information obtained in the framework of the surveillance programme.

  9. on the High-Temperature Performance of Ni-Based Welding Material NiCrFe-7

    Science.gov (United States)

    Mo, Wenlin; Lu, Shanping; Li, Dianzhong; Li, Yiyi

    2014-10-01

    The effects of M 23C6 ( M = Cr, Fe) on the high-temperature performance of the NiCrFe-7 welding rods and weld metals were studied by high-temperature tensile tests and microstructure analysis. M 23C6 at the grain boundaries (GBs) has a cube-on-cube coherence with one grain in the NiCrFe-7 weld metals, and the adjacent M 23C6 has the coherence relationship with the same grain. The grain with a coherent M 23C6 has a Cr-depletion region. The number and size of M 23C6 particles can be adjusted by heat treatment and alloying. There are two temperatures [ T E1: 923 K to 1083 K (650 °C to 810 °C) and T E2: 1143 K to 1203 K (870 °C to 930 °C)] at which the GBs and grains of the NiCrFe-7 welding rod have equal strength during the high-temperature tensile test. When the temperatures are between T E1 and T E2, the strength of the GBs is lower than that of the grains, and the tensile fractures are intergranular. When the temperatures are below T E1 or over T E2, the strength of the GBs is higher than that of the grains, and the tensile fractures are dimples. M 23C6 precipitates at the GBs, which deteriorates the ductility of the welding rods at temperature between T E1 and T E2. M 23C6 aggravates ductility-dip-cracking (DDC) in the weld metals. The addition of Nb and Ti can form MX ( M = Ti, Nb, X = C, N), fix C in grain, decrease the initial precipitation temperature of M 23C6, and mitigate the precipitation of M 23C6, which is helpful for minimizing DDC in the weld.

  10. Analysis Of Overlay Distortion Patterns

    Science.gov (United States)

    Armitage, John D.; Kirk, Joseph P.

    1988-01-01

    A comprehensive geometrical approach is presented for the least-squares analysis of overlay distortion patterns into useful, physically meaningful systematic distortion subpatterns and an essentially non-systematic residue. A scheme of generally useful distortion sub-patterns is presented in graphic and algorithmic form; some of these sub-patterns are additions to those already in widespread use. A graphic and geometric approach is emphasized rather than an algebraic or statistical approach, and an example illustrates the value in utilizing the pattern-detecting ability of the eye-brain system. The conditions are described under which different distortion sub-patterns may interact, possibly leading to misleading or erroneous conclusions about the types and amounts of different distortions present. Examples of typical interaction situations are given, and recommendations are made for analytic procedures to avoid misinterpretation. It is noted that the lower-order distortion patterns preserve straight-line linearity, but that higher-order distortion may result in straight lines becoming curved. The principle of least-squares analysis is outlined and a simple polynomial data-fitting example is used to illustrate the method. Algorithms are presented for least-squares distortion analysis of overlay patterns, and an APL2 program is given to show how this may easily be implemented on a digital computer. The appendix extends the treatment to cases where small-angle approximation is not permissible.

  11. 超声波焊接制备功能梯度材料%Study on the functional gradient materials prepared by ultrasonic welding

    Institute of Scientific and Technical Information of China (English)

    朱政强; 吴宗辉; 曾纯; 王倩

    2011-01-01

    采用超声波焊接的方法成功制备了功能梯度材料,它具有简便、环保、快速成型的特点.实验以铝合金6061、3003、纯钛、钛合金Ti-6Al-4V和纯镍为材料,利用超声波焊接方法制备Al/Ti/Ni功能梯度材料.通过金相显微分析、显微硬度分析、EDS分析对其焊接界面的微观结构、显微硬度、焊缝原子扩散程度进行测试和表征.结果表明:接头的结合形式常伴有机械嵌合,结合程度趋于金属间的键合,接头总体硬度值增大,在焊缝处达到峰值,界面两侧金属元素能在不到0.2 s的焊接时间下实现界面间的元素相互扩散和渗透,达到梯度材料的设计要求.%This article takes the lead in using ultrasonic welding method successfully to prepare Ti/Al/Ni functional gradient materials with 6061 aluminum alloy,pure titanium,titanium alloy,3003Ti-6Al-4V and pure nickel.This method is simple,environment-friendly and forming rapid,its welding interface microstructure, microhardness,weld atomic diffusion degree was investigated by metallographic micro-structure,micro-hardness and EDS analysis. The results showed that the combining form of the joint is often accompanied by mechanical tabling and combining degree tends to the bonding between metals. The total hardness value of joint increases and the maximum hardness value is the one of weld seams, the metal elements on both sides of the interface can diffuse and penetrate through the interface in less than 0.2 seconds welding time. This gradient materials can achieve the design requirements of gradient materials.

  12. Effect of activating fluxes on weld mechanical properties in TIG welding

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Activating TIG (A-TIG) welding has received many attentions worldwide since the end of 1990s. Compared with conventional TIG welding A-TIG welding can greatly improve the welding productivity and reduce the welding cost without altering the equipments under the same welding procedures and is considered as a innovative variant of conventional TIG welding. The materials applied by A-TIG welding have ranged from original titanium alloy to stainless steel, carbon steel, high temperature alloy steel and so forth. The effects of activating fluxes with single component on weld mechanical properties such as tensile strength, hardness and elastics during A-TIG welding of stainless steel are discussed in this paper. The experimental results show that different fluxes have different effects on the weld mechanical properties. Among these fluxes the flux SiO2 is the best in the performance of tensile strength and ductility, while flux Cr2O3 is the best in the performance of weld hardness compared with conventional TIG welding. These experiments provide the foundation for selecting the most suitable fluxes for stainless steel in practical welding production.

  13. Effect of weld schedule variation on the weldability and durability of AHSS spot weld joints

    Science.gov (United States)

    Weishaupt, Eric Raymond

    Tensile strength testing and high cycle fatigue testing of advanced high strength steel spot welded shear lap joints were performed for the various weld conditions. The materials used in this study were DP 980, DP 780 and TRIP 780. The microstructure and microhardness of the shear lap joints were examined in an effort to identify the effect of microstructural changes on the strength and fatigue durability of the spot weld specimens. The occurrence of interfacial failure was recorded for the differing weld processes. Several weld schedules were examined and used to produce shear lap spot weld joints, specifically varying the squeeze force and the average current. The weld force used to produce a spot weld does not have a significant effect on the fracture mode of the specimen given the average current is constant. The average current used to produce a spot weld has a significant effect on the fracture mode of the spot weld for several squeeze forces. Interfacial failure of spot welded TRIP 780 can be mitigated using a certain range of currents when welding. This appears to come as a tradeoff for sacrificing the strength of the joint. Higher values of weld strength were obtainable; however, welds that failed with higher strengths also experienced interfacial failure. A fracture mechanics approach to estimating the high cycle fatigue life of the shear lap specimen is also proposed and represents a conservative estimate of the shear lap specimen durability.

  14. An improved method to spot-weld difficult junctions

    Science.gov (United States)

    Ferrenz, Elizabeth E.; Amare, Andinet; Arumainayagam, Christopher R.

    2001-12-01

    Recent advances in spot-welding technology such as high frequency direct current inverter welders provide an improved and reproducible method to spot-weld difficult junctions. The importance of removing the oxide layers on metal surfaces, accurately delivering the weld pulse profile, and controlling the force applied to the materials during the welding process are discussed in the context of resistance spot-welding a molybdenum crystal to a tantalum loop and attaching a tungsten-rhenium thermocouple to the crystal.

  15. [Clinical analysis of laser welding on porcelain bonded metal surface].

    Science.gov (United States)

    Weng, Jia-wei; Dai, Wen-an; Wu, Xue-ying

    2011-02-01

    To evaluate the clinical effect of laser-welded crowns and bridges. Two hundred defective crowns and bridges were welded by using Heraplus laser welding machine, and then restored by porcelain. After being welded ,those defective crowns and bridges of different materials fit well and their marginal areas were also satisfactory. During the follow up period of one year, no fractured porcelain and crack were found at welding spots. The technology of laser welding has no direct effect on welding spots between metal and porcelain and could be used to deal with the usual problems of the crowns and bridges.

  16. Reactor pressure boundary material; the modeling for the prediction of the welding characteristics of SA508-cl.3 pressure vessel steel welds

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Chang Hee; Uhm, Sang Ho; Seo, Young Dae; Moon, Younk Ju; Kim, Bum Joo; Shim, Min Hyo [Hanyang University, Seoul (Korea)

    2002-03-01

    A metallurgical model for predicting the welding characteristics such as final microstructure and mechanical properties of HAZ was established and various kinetic parameters which was necessary to the model were measured and formulated through isothermal grain growth and isothermal transformation experiments. This model consisted of two sub-models; Grain growth model and Transformation model. Grain growth model was developed to calculate the thermal cycle from heat input and the change of austenite grain size which occurred during heating cycle. Transformation model described the phase transition behavior and predicted the final mechanical properties determined by structure-property relationships. The isothermal kinetics of grain growth and dissolution of precipitates were respectively described by well-known equation, dD/dt = M( {delta}F{sub e}ff ){sup m} and Whelan's analytical model. Isothermal transformation kinetics was expressed by Avrami equation. The reliabilities of each model were evaluated by HAZ microstructural simulation tests. It was found the both models were in good agreement. The applicability of this model was discussed by illustrating the results of the model. 129 refs., 81 figs., 11 tabs. (Author)

  17. KMPlayer出现Overlay Mixer错误

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    问:我使用KMPlayer播放器播放电影时,经常出现Overlay Mixer错误,有时候不出现,我将Overlay Mixer插件删除了,但它还会自动加载,继续出错。请问这是什么原因?

  18. LMS filters for cellular CDMA overlay

    OpenAIRE

    1996-01-01

    This paper extends and complements previous research we have performed on the performance of nonadaptive narrowband suppression filters when used in cellular CDMA overlay situations. In this paper, an adaptive LMS filter is applied to cellular CDMA overlay situations in order to reject narrowband interference.

  19. Overlay accuracy with respect to device scaling

    Science.gov (United States)

    Leray, Philippe; Laidler, David; Cheng, Shaunee

    2012-03-01

    Overlay metrology performance is usually reported as repeatability, matching between tools or optics aberrations distorting the measurement (Tool induced shift or TIS). Over the last few years, improvement of these metrics by the tool suppliers has been impressive. But, what about accuracy? Using different target types, we have already reported small differences in the mean value as well as fingerprint [1]. These differences make the correctables questionable. Which target is correct and therefore which translation, scaling etc. values should be fed back to the scanner? In this paper we investigate the sources of these differences, using several approaches. First, we measure the response of different targets to offsets programmed in a test vehicle. Second, we check the response of the same overlay targets to overlay errors programmed into the scanner. We compare overlay target designs; what is the contribution of the size of the features that make up the target? We use different overlay measurement techniques; is DBO (Diffraction Based Overlay) more accurate than IBO (Image Based Overlay)? We measure overlay on several stacks; what is the stack contribution to inaccuracy? In conclusion, we offer an explanation for the observed differences and propose a solution to reduce them.

  20. Evaluation of interfacial bonding in dissimilar materials of YSZ-alumina composites to 6061 aluminium alloy using friction welding

    Energy Technology Data Exchange (ETDEWEB)

    Uday, M.B., E-mail: ummb2008@gmail.com [School of Materials and Mineral Resources Engineering, Engineering Campus, Universiti Sains Malaysia, 14300 Nibong Tebal, Penang (Malaysia); Ahmad Fauzi, M.N., E-mail: afauzi@eng.usm.my [School of Materials and Mineral Resources Engineering, Engineering Campus, Universiti Sains Malaysia, 14300 Nibong Tebal, Penang (Malaysia); Zuhailawati, H.; Ismail, A.B. [School of Materials and Mineral Resources Engineering, Engineering Campus, Universiti Sains Malaysia, 14300 Nibong Tebal, Penang (Malaysia)

    2011-01-25

    Research highlights: {yields} Friction-welding process. {yields} Joining between ceramic composite and metal alloy. {yields} Slip casting of the yttria stabilized zirconia/alumina composite samples. - Abstract: The interfacial microstructures characteristics of alumina ceramic body reinforced with yttria stabilized zirconia (YSZ) was evaluated after friction welding to 6061 aluminum alloy using optical and electron microscopy. Alumina rods containing 25 and 50 wt% yttria stabilized zirconia were fabricated by slip casting in plaster of Paris (POP) molds and subsequently sintered at 1600 deg. C. On the other hand, aluminum rods were machine down to the required dimension using a lathe machine. The diameter of the ceramic and the metal rods was 16 mm. Rotational speeds for the friction welding were varied between 900 and 1800 rpm. The friction pressure was maintained at 7 MPa for a friction time of 30 s. Optical and scanning electron microscopy was used to analyze the microstructure of the resultant joints, particularly at the interface. The joints were also examined with EDX line (energy dispersive X-ray) in order to determine the phases formed during the welding. The mechanical properties of the friction welded YSZ-Al{sub 2}O{sub 3} composite to 6061 alloy were determined with a four-point bend test and Vickers microhardness. The experimental results showed the degree of deformation varied significantly for the 6061 Al alloy than the ceramic composite part. The mechanical strength of friction-welded ceramic composite/6061 Al alloy components were obviously affected by joining rotational speed selected which decreases in strength with increasing rotational speed.

  1. [New welding processes and health effects of welding].

    Science.gov (United States)

    La Vecchia, G Marina; Maestrelli, Piero

    2011-01-01

    This paper describes some of the recent developments in the control technology to enhance capability of Pulse Gas Metal Arc Welding. Friction Stir Welding (FSW) processing has been also considered. FSW is a new solid-state joining technique. Heat generated by friction at the rotating tool softens the material being welded. FSW can be considered a green and energy-efficient technique without deleterious fumes, gas, radiation, and noise. Application of new welding processes is limited and studies on health effects in exposed workers are lacking. Acute and chronic health effects of conventional welding have been described. Metal fume fever and cross-shift decline of lung function are the main acute respiratory effects. Skin and eyes may be affected by heat, electricity and UV radiations. Chronic effects on respiratory system include chronic bronchitis, a benign pneumoconiosis (siderosis), asthma, and a possible increase in the incidence of lung cancer. Pulmonary infections are increased in terms of severity, duration, and frequency among welders.

  2. Wear behavior of the surface alloyed AISI 1020 steel with Fe-Nb-B by TIG welding technique

    Energy Technology Data Exchange (ETDEWEB)

    Kilinc, B., E-mail: bkilinc@sakarya.edu.tr; Durmaz, M.; Abakay, E. [Department of Metallurgical and Materials Engineering, Institute of Arts and Sciences, SakaryaUniversity, Esentepe Campus, 54187Sakarya (Turkey); Sen, U.; Sen, S. [Department of Metallurgical and Materials Engineering, Engineering Faculty, Sakarya University, Esentepe Campus, 54187 Sakarya (Turkey)

    2015-03-30

    Weld overlay coatings also known as hardfacing is a method which involves melting of the alloys and solidification for applied coatings. Recently hardfacing by welding has become a commonly used technique for improvement of material performance in extreme (high temperature, impact/abrasion, erosion, etc.) conditions.In the present study, the coatings were produced from a mixture of ferrous niobium, ferrous boron and iron powders in the ranges of -45µm particle size with different ratio. Fe{sub 12}Nb{sub 5}B{sub 3} and Fe{sub 2}NbBalloys were coated on the AISI 1020 steel surface by TIG welding. The phases formed in the coated layer are Fe{sub 2}B, NbB{sub 2}, NbFeB and Fe0,2 Nb{sub 0,8} phases. The hardness of the presence phases are changing between 1689±85 HV{sub 0.01}, and 181±7 HV{sub 0.1}. Microstructural examinations were realized by optical and scanning electron microscopy. The wear and friction behaviors of Fe{sub 12}Nb{sub 5}B{sub 3} and Fe2NbB realized on the AISI 1020 steel were investigated by the technique of TIG welding by using ball-on-disk arrangement against alumina ball.

  3. CFDP for Interplanetary Overlay Network

    Science.gov (United States)

    Burleigh, Scott C.

    2011-01-01

    The CCSDS (Consultative Committee for Space Data Systems) File Delivery Protocol for Interplanetary Overlay Network (CFDP-ION) is an implementation of CFDP that uses IO' s DTN (delay tolerant networking) implementation as its UT (unit-data transfer) layer. Because the DTN protocols effect automatic, reliable transmission via multiple relays, CFDP-ION need only satisfy the requirements for Class 1 ("unacknowledged") CFDP. This keeps the implementation small, but without loss of capability. This innovation minimizes processing resources by using zero-copy objects for file data transmission. It runs without modification in VxWorks, Linux, Solaris, and OS/X. As such, this innovation can be used without modification in both flight and ground systems. Integration with DTN enables the CFDP implementation itself to be very simple; therefore, very small. Use of ION infrastructure minimizes consumption of storage and processing resources while maximizing safety.

  4. Effects of filling material and laser power on the formation of intermetallic compounds during laser-assisted friction stir butt welding of steel and aluminum alloys

    Science.gov (United States)

    Fei, Xinjiang; Jin, Xiangzhong; Peng, Nanxiang; Ye, Ying; Wu, Sigen; Dai, Houfu

    2016-11-01

    In this paper, two kinds of materials, Ni and Zn, are selected as filling material during laser-assisted friction stir butt welding of Q235 steel and 6061-T6 aluminum alloy, and their influences on the formation of intermetallic compounds on the steel/aluminum interface of the joints were first studied. SEM was used to analyze the profile of the intermetallic compound layer and the fractography of tensile fracture surfaces. In addition, EDS was applied to investigate the types of the intermetallic compounds. The results indicate that a thin iron-abundant intermetallic compound layer forms and ductile fracture mode occurs when Ni is added, but a thick aluminum-abundant intermetallic compound layer generates and brittle fracture mode occurs when Zn is added. So the tensile strength of the welds with Ni as filling material is greater than that with Zn as filling material. Besides, the effect of laser power on the formation of intermetallic compound layer when Ni is added was investigated. The preheated temperature field produced by laser beam in the cross section of workpiece was calculated, and the tensile strength of the joints at different laser powers was tested. Results show that only when suitable laser power is adopted, can suitable preheating temperature of the steel reach, then can thin intermetallic compound layer form and high tensile strength of the joints reach. Either excessive or insufficient laser power will reduce the tensile strength of the joints.

  5. Transformation behaviour and residual stresses in welding of new LTT filler materials; Umwandlungsverhalten und Eigenspannungen beim Schweissen neuartiger LTT-Zusatzwerkstoffe

    Energy Technology Data Exchange (ETDEWEB)

    Kromm, Arne

    2011-07-06

    is seen to occur. This is observed for the considered alloys to be particularly pronounced in transverse direction of the weld. By contrast, the residual stress level in longitudinal weld direction is nearly independent of the shrinkage conditions. With the help of residual stress depth gradients it could be established that the additional shrinkage restraint manifests itself in a parallel shift of the residual stress level in the weld metal. Application of energy-dispersive diffraction methods additionally allowed it for the first time to determine residual stresses in the austenitic phase of the LTT alloy which is present parallel to martensite. Results gained under laboratory conditions mostly need to be verified under real fabrication conditions. For this purpose, a component weld test was performed in a special large-scale testing facility. Under structural shrinkage restraint, the load relieving effect of a specific LTT welding filler material could be proven by means of a pronounced stress reduction duringwelding. Overall, evidence was furnished that the concept of Low Transformation Temperature (LTT)alloys is successful and that the proven austenite-martensite transformation exerts a significanteffect on the residual stress level. [German] Die Erkenntnis, dass die Phasenumwandlung bei der Schweisseigenspannungsentstehung hochfester Staehle eine bedeutende Rolle spielt, gibt es bereits seit langer Zeit. Bisher existierten jedoch keine Ansaetze, diesen Effekt praktisch zur Schweisseigenspannungskontrolle zu nutzen. Neuartige Low Transformation Temperature (LTT) Legierungen bieten aufgrund ihrer charakteristischen chemischen Zusammensetzung die Moeglichkeit, hochfeste Staehle auf deren Festigkeitsniveau zu fuegen. Die martensitische Phasenumwandlung soll zudem eine gezielte Einstellung der Schweisseigenspannungen erlauben. Die im Schrifttum vorliegenden Untersuchungen zu diesem Thema sind zwar zahlreich, bieten jedoch nur wenige Erkenntnisse zur Wechselwirkung

  6. Residual stresses in welded plates

    Science.gov (United States)

    Bernstein, Edward L.

    1994-01-01

    The purpose of this project was to develop a simple model which could be used to study residual stress. The mechanism that results in residual stresses in the welding process starts with the deposition of molten weld metal which heats the immediately adjacent material. After solidification of weld material, normal thermal shrinkage is resisted by the adjacent, cooler material. When the thermal strain exceeds the elastic strain corresponding to the yield point stress, the stress level is limited by this value, which decreases with increasing temperature. Cooling then causes elastic unloading which is restrained by the adjoining material. Permanent plastic strain occurs, and tension is caused in the region immediately adjacent to the weld material. Compression arises in the metal farther from the weld in order to maintain overall static equilibrium. Subsequent repair welds may add to the level of residual stresses. The level of residual stress is related to the onset of fracture during welding. Thus, it is of great importance to be able to predict the level of residual stresses remaining after a weld procedure, and to determine the factors, such as weld speed, temperature, direction, and number of passes, which may affect the magnitude of remaining residual stress. It was hoped to use traditional analytical modeling techniques so that it would be easier to comprehend the effect of these variables on the resulting stress. This approach was chosen in place of finite element methods so as to facilitate the understanding of the physical processes. The accuracy of the results was checked with some existing experimental studies giving residual stress levels found from x-ray diffraction measurements.

  7. DEFORMATION INFLUENCE ON A LIFETIME OF WELDING ELECTRODE TIPS

    Directory of Open Access Journals (Sweden)

    Ján Viňáš

    2009-02-01

    Full Text Available The contribution deals with the influence of welding electrode tips deformation on their lifetime. The influence of material properties, production technology and the intensity of welding electrodes load on their lifetime are presented. The electrode tips of the most used type of CuCr1Zr alloy of three basic standard shapes before and after the process of welding are evaluated. The process of welding is realized with low, middle and maximum welding parameters on programmable pneumatic spot welding machine VTS BPK 20. The influence of welding parameters on chosen material characteristics of welding tips is observed. Through the use of upsetting test, dependency of forming strength and deformation of material on used technology of welding tip production is observed.

  8. Irradiation behavior of a submerged arc welding material with different copper content; Bestrahlungsverhalten einer UP-Versuchsschweissnaht mit unterschiedlichen Kupfergehalten

    Energy Technology Data Exchange (ETDEWEB)

    Langer, R. [Siemens AG Energieerzeugung KWU, Erlangen (Germany); Bartsch, R. [Kernkraftwerk Obrigheim GmbH (Germany)

    1998-11-01

    Che report presents results of an irradiation program on specimens of submerged arc weldings with copper contents of 0.14% up to 0.42% and a fluence up to 2.2E19 cm{sup -2} (E>1MeV). Unirradiated and irradiated tensile- Charpy-, K{sub lc}- and Pellini-specimens were tested of material with a copper content of 0.22%. On the other materials Charpy tests and tensile tests were performed. The irradiation of the specimens took place in the KWO - ``RPV, a PWR with low flux and in the VAK - RPV, a small BWR with high flux. - The irradiation induced embrittlemnt shows a copper dependence up to about 30%. The specimens with a copper content higher than 0.30% show no further embrittlement. Irradiation in different reactors with different flux (factor > 33) shows the same state of embrittlement. Determination of a K{sub lc}, T-curve with irradiated specimens is possible. The conservative of the RT{sub NDT} - concept could be confirmed by the results of Charpy-V, drop weight- and K{sub lc}-test results. [Deutsch] Zur zusaetzlichen Absicherung des KWO-RDB wurde Ende 1979 eine UP-Versuchsschweissnaht mit vergleichbarer chemischer Zusammensetzung und vergleibaren mechanisch-technologischen Werkstoffen im unbestrahlten Ausgangszustand wie die RDB Core-Rundnaht hergestellt. Teile der Naht wurden durch Verkupfern der Schweissdraehte auf unterschiedliche Gehalte von Cu=0,14% bis 0,42% eingestellt. Aus dieser Schweissverbindung wurden Proben im VAK und KWO-RDB bestrahlt. Im Rahmen der Aktivitaeten zur Absicherung des KWO-RDBs erfolgte 1995 die Pruefung der bestrahlten Proben. Die mechanisch technologischen Werkstoffwerte vor und nach Bestrahlung werden gegenuebergestellt und praesentiert. Mit dem Ergebnis wurde ein weiterer Nachweis fuer die Konservativitaet des RT{sub NDT}-Konzeptes erbracht. Es wurde nachgewiesen, dass fuer den untersuchten Bereich kein Dose-Rate Effekt bzw. Bestrahlungszeiteinfluss existiert. Fuer UP-Schweissungen mit den vorliegenden Fertigungsparametern und bei

  9. Susceptibility and occurrence condition of HAZ liquation cracking on rail steels. Report 4. Study on rail welding with high-C welding materials; Reru ko no HAZ ekika ware hassei joken to ware kanjusei. 4. Reru no kotanso yoyu yosetsu gijutsu no kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Karimine, K.; Uchino, K.; Okumura, M. [Nippon Steel Corp., Tokyo (Japan)

    1996-08-05

    In connection with HAZ liquation cracks which occur in the low-C EAW method which is currently used as a field welding process for rails, the effects of the critical carbon content and the critical welding conditions necessary for avoiding crack occurrence are elucidated, and the susceptibility of HAZ liquation cracks for rails is investigated to study the mechanism of crack occurrence. The trend of HAZ liquation cracks of rails is closely related to the difference in the C contents in the weld metal and the base rail metal, and the crack incidence increases with the increase in the difference of the C content in the range of higher than 0.3% C content. On the other hand, crack incidence can be avoided if the difference in the C content is less than 0.2%. Higher welding heat input increases HAZ liquation crack incidence with larger difference in the C contents between the weld metal and the base metal. When the difference in the C content is large, it is desirable to limit the use of high current using large size welding rods. Purification of steel materials by reducing such impurity elements as P and S is effective to reduce the susceptibility of HAZ liquation cracks. 9 refs., 15 figs., 5 tabs.

  10. Overlay bit restorer as a Phase 1 orthotic.

    Science.gov (United States)

    Neuenschwander, D

    1991-01-01

    Phase 1 (reversible) orthotic therapy is often complicated by missing teeth or the fragile nature of the materials used to construct appliances that must function under the pressures of mastication. The bite restorer combines the strength of Vitallium with the occlusal acceptability of Anodyne to produce an esthetic and functional orthotic without the ill effects of cast metallic overlays. The author uses his experience as a certified dental technician to discuss arch and tooth preparation, clasping, and proper impression technique.

  11. PTA锻焊反应器的制造%Fabrication of Forge Welding PTA Reactor

    Institute of Scientific and Technical Information of China (English)

    李艳

    2014-01-01

    The article introduces several key techniques for fabrication of large Cr-Mo steel forge welding reactor in PTA unit. The chemical composition of material should be controlled to improve the anti-tempered embrittlement ability for Cr-Mo steel; the advanced smelting process and forging technique should be used to assure the large forging quality;the cooling process of normalization for Cr-Mo steel head should be optimized to assure the material property;the reasonable welding process should be used to assure the welding quality of thick wall circumferential seam and reduce the fabrication cost;the overlay welding process should be optimized to assure the overlay welding quality in inner surface of reactor. Finally, it is very important for the Cr-Mo steel pressure vessel to use the proper heat treatment procedure.%本文对PTA装置上的大型铬钼钢锻焊反应器,在制造过程中的几个关键技术进行了介绍:控制材料的化学成分提高铬钼钢材料的抗回火脆化能力;采用先进的冶炼工艺和锻造技术保证大型锻件的质量;优化铬钼钢封头正火热处理中的冷却工艺来保证材料的性能指标;采用合理的焊接工艺,既保证了厚壁环焊缝的焊接质量,又降低了制造成本;优化堆焊工艺,保证了反应器内壁的堆焊质量;正确选择热处理规范,对铬钼钢压力容器至关重要。

  12. Laser welding of fused quartz

    Science.gov (United States)

    Piltch, Martin S.; Carpenter, Robert W.; Archer, III, McIlwaine

    2003-06-10

    Refractory materials, such as fused quartz plates and rods are welded using a heat source, such as a high power continuous wave carbon dioxide laser. The radiation is optimized through a process of varying the power, the focus, and the feed rates of the laser such that full penetration welds may be accomplished. The process of optimization varies the characteristic wavelengths of the laser until the radiation is almost completely absorbed by the refractory material, thereby leading to a very rapid heating of the material to the melting point. This optimization naturally occurs when a carbon dioxide laser is used to weld quartz. As such this method of quartz welding creates a minimum sized heat-affected zone. Furthermore, the welding apparatus and process requires a ventilation system to carry away the silicon oxides that are produced during the welding process to avoid the deposition of the silicon oxides on the surface of the quartz plates or the contamination of the welds with the silicon oxides.

  13. Numerical simulation of friction stir welding

    Directory of Open Access Journals (Sweden)

    Mijajlović Miroslav

    2014-01-01

    Full Text Available Friction stir welding is a solid-state welding technique that utilizes thermo-mechanical influence of the rotating welding tool on parent material resulting with monolith joint-weld. On the contact of welding tool and parent material, significant stirring and deformation of parent material appears, and during this process mechanical energy is partially transformed into heat. The paper describes the software for the numerical simulation of friction stir welding developed at Mechanical Engineering Faculty, University of Nis. Numerical solution for estimation of welding plates temperature is estimated using finite difference method-explicit scheme with adaptive grid, considering influence of temperature on material's conductivity, contact conditions between welding tool and parent material, material flow around welding tool etc. The calculated results are in good agreement with the experimental results. [Projekat Ministarstva nauke Republike Srbije, br. TR35034: The research of modern non-conventional technologies application in manufacturing companies with the aim of increase efficiency of use, product quality, reduce of costs and save energy and materials

  14. Welding defects at friction stir welding

    Directory of Open Access Journals (Sweden)

    P. Podržaj

    2015-04-01

    Full Text Available The paper presents an overview of different types of defects at friction stir welding. In order to explain the reasons for their occurrence a short theoretical background of the process is given first. The main emphasis is on the parameters that influence the process. An energy supply based division of defects into three disjoint groups was used. The occurring defects are demonstrated on various materials.

  15. Damage Tolerance Assessment of Friction Pull Plug Welds

    Science.gov (United States)

    McGill, Preston; Burkholder, Jonathan

    2012-01-01

    Friction stir welding is a solid state welding process developed and patented by The Welding Institute in Cambridge, England. Friction stir welding has been implemented in the aerospace industry in the fabrication of longitudinal welds in pressurized cryogenic propellant tanks. As the industry looks to implement friction stir welding in circumferential welds in pressurized cryogenic propellant tanks, techniques to close out the termination hole associated with retracting the pin tool are being evaluated. Friction pull plug welding is under development as a one means of closing out the termination hole. A friction pull plug weld placed in a friction stir weld results in a non-homogenous weld joint where the initial weld, plug weld, their respective heat affected zones and the base metal all interact. The welded joint is a composite, plastically deformed material system with a complex residual stress field. In order to address damage tolerance concerns associated with friction plug welds in safety critical structures, such as propellant tanks, nondestructive inspection and proof testing may be required to screen hardware for mission critical defects. The efficacy of the nondestructive evaluation or the proof test is based on an assessment of the critical flaw size in the test or service environments. Test data relating residual strength capability to flaw size in two aluminum alloy friction plug weld configurations is presented.

  16. Corrosion-resistant tube materials for extended life of openings in recovery boilers

    Energy Technology Data Exchange (ETDEWEB)

    Paul, L.D.; Danielson, M.J.; Harper, S.L. (Babcock and Wilcox Co., Alliance, OH (United States). Research and Development Div.); Barna, J.L. (Babcock and Wilcox Co., Barberton, OH (United States). Fossil Power Div.)

    1993-08-01

    The corrosive conditions causing rapid corrosion of Type 304L stainless steel in tube openings have been duplicated in the laboratory. Alternate materials also have been tested, and some show improved corrosion resistance over Type 304L. Alloy 825 and Alloy 625 composite tubing and Alloy 600 and Alloy 625 weld overlay materials all show promise as a replacement for Type 304L in tube openings. All recovery boilers designed or operated at 8.375 MPa (1,200 psi) and above should consider using these replacement materials for tube openings.

  17. Corrosion rate of parent and weld materials of F82H and JPCA steels under LBE flow with active oxygen control at 450 and 500 deg. C

    Energy Technology Data Exchange (ETDEWEB)

    Kikuchi, Kenji [Japan Atomic Energy Agency, Tokai-mura, Naka-gun, Ibaraki-ken 319-1195 (Japan)], E-mail: kikuchi.kenji21@jaea.go.jp; Kamata, Kinya; Ono, Mikinori; Kitano, Teruaki; Hayashi, Kenichi [Mitsui Engineering and Ship-building Co., Ltd., 5-6-4 Tsukiji, Chuo-ku, Tokyo 104-8439 (Japan); Oigawa, Hiroyuki [Japan Atomic Energy Agency, Tokai-mura, Naka-gun, Ibaraki-ken 319-1195 (Japan)

    2008-06-30

    Corrosion behavior of parent and weld materials of F82H and JPCA was studied in the circulating LBE loop under impinging flow. These are candidate materials for Japanese Accelerator Driven System (ADS) beam windows. Maximum temperatures were kept to 450 and 500 deg. C with 100 deg. C constant temperature difference. Main flow velocity was 0.4-0.6 m/s in every case. Oxygen concentration was controlled to 2-4 x 10{sup -5} mass% although there was one exception. Testing time durations were 500-3000 h. Round bar type specimens were put in the circular tube of the loop. An electron beam weld in the middle of specimens was also studied. Optical microscopy, electron microscopy, X-ray element analyses and X-ray diffraction were used to investigate corrosion in these materials. Consequently corrosion depth and stability of those oxide layers were characterized based on the analyses. For a long-term behavior a linear law is recommended to predict corrosion in the ADS target design.

  18. Forming Completely Penetrated Welded T-joints when Pulsed Arc Welding

    Science.gov (United States)

    Krampit, N. Yu; Krampit, M. A.; Sapozhkov, A. S.

    2016-04-01

    The paper is focused on revealing the influence of welding parameters on weld formation when pulsed arc welding. As an experimental sample a T-joint over 10 mm was selected. Welding was carried out in flat position, which required no edge preparation but provided mono-directional guaranteed root penetration. The following parameters of welding were subjected to investigation: gap in the joint, wire feed rate and incline angles of the torch along and across the weld axis. Technological recommendations have been made with respect to pulsed arc welding; the cost price of product manufacturing can be reduced on their basis due to reduction of labor input required by machining, lowering consumption of welding materials and electric power.

  19. Device overlay method for high volume manufacturing

    Science.gov (United States)

    Lee, Honggoo; Han, Sangjun; Kim, Youngsik; Kim, Myoungsoo; Heo, Hoyoung; Jeon, Sanghuck; Choi, DongSub; Nabeth, Jeremy; Brinster, Irina; Pierson, Bill; Robinson, John C.

    2016-03-01

    Advancing technology nodes with smaller process margins require improved photolithography overlay control. Overlay control at develop inspection (DI) based on optical metrology targets is well established in semiconductor manufacturing. Advances in target design and metrology technology have enabled significant improvements in overlay precision and accuracy. One approach to represent in-die on-device as-etched overlay is to measure at final inspection (FI) with a scanning electron microscope (SEM). Disadvantages to this approach include inability to rework, limited layer coverage due to lack of transparency, and higher cost of ownership (CoO). A hybrid approach is investigated in this report whereby infrequent DI/FI bias is characterized and the results are used to compensate the frequent DI overlay results. The bias characterization is done on an infrequent basis, either based on time or triggered from change points. On a per-device and per-layer basis, the optical target overlay at DI is compared with SEM on-device overlay at FI. The bias characterization results are validated and tracked for use in compensating the DI APC controller. Results of the DI/FI bias characterization and sources of variation are presented, as well as the impact on the DI correctables feeding the APC system. Implementation details in a high volume manufacturing (HVM) wafer fab will be reviewed. Finally future directions of the investigation will be discussed.

  20. Overlay considerations for 300-mm lithography

    Science.gov (United States)

    Mono, Tobias; Schroeder, Uwe P.; Nees, Dieter; Palitzsch, Katrin; Koestler, Wolfram; Bruch, Jens; Kramp, Sirko; Veldkamp, Markus; Schuster, Ralf

    2003-05-01

    Generally, the potential impact of systematical overlay errors on 300mm wafers is much larger than on 200mm wafers. Process problems which are merely identified as minor edge yield detractors on 200mm wafers, can evolve as major roadblocks for 300mm lithography. Therefore, it is commonly believed that achieving product overlay specifications on 300mm wafers is much more difficult than on 200mm wafers. Based on recent results on high volume 300mm DRAM manufacturing, it is shown that in reality this assumption does not hold. By optimizing the process, overlay results can be achieved which are comparable to the 200mm reference process. However, the influence of non-lithographic processes on the overlay performance becomes much more critical. Based on examples for specific overlay signatures, the influence of several processes on the overlay characteristics of 300mm wafers is demonstrated. Thus, process setup and process changes need to be analyzed monitored much more carefully. Any process variations affecting wafer related overlay have to be observed carefully. Fast reaction times are critical to avoid major yield loss. As the semiconductor industry converts to 300mm technology, lithographers have to focus more than ever on process integration aspects.

  1. The effect of individually-induced processes on image-based overlay and diffraction-based overlay

    Science.gov (United States)

    Oh, SeungHwa; Lee, Jeongjin; Lee, Seungyoon; Hwang, Chan; Choi, Gilheyun; Kang, Ho-Kyu; Jung, EunSeung

    2014-04-01

    In this paper, set of wafers with separated processes was prepared and overlay measurement result was compared in two methods; IBO and DBO. Based on the experimental result, theoretical approach of relationship between overlay mark deformation and overlay variation is presented. Moreover, overlay reading simulation was used in verification and prediction of overlay variation due to deformation of overlay mark caused by induced processes. Through this study, understanding of individual process effects on overlay measurement error is given. Additionally, guideline of selecting proper overlay measurement scheme for specific layer is presented.

  2. Case Study Regarding the Design of a Direct Current Electromagnet for the MIG Welding of Metallic Materials Part I: Description of the Welding Methods and Preliminary Calculus of the Electromagnet

    OpenAIRE

    2016-01-01

    The paper refers to the design of a direct current electromagnet, located on the head of a swan neck welding gun of a MIG welding equipment and used for magnetising the rotation space of two additional electric arches, in order to preheat the electrode wire and of the protective gas, partially turned into plasma jet. One describes the MIG welding method in which the electromagnet is used as well as its preliminary calculus.

  3. Case Study Regarding the Design of a Direct Current Electromagnet for the MIG Welding of Metallic Materials Part I: Description of the Welding Methods and Preliminary Calculus of the Electromagnet

    Directory of Open Access Journals (Sweden)

    Tudorel Ene

    2016-10-01

    Full Text Available The paper refers to the design of a direct current electromagnet, located on the head of a swan neck welding gun of a MIG welding equipment and used for magnetising the rotation space of two additional electric arches, in order to preheat the electrode wire and of the protective gas, partially turned into plasma jet. One describes the MIG welding method in which the electromagnet is used as well as its preliminary calculus.

  4. Friction stir welding and processing of oxide dispersion strengthened (ODS) alloys

    Science.gov (United States)

    Ren, Weiju

    2014-11-11

    A method of welding including forming a filler material of a first oxide dispersoid metal, the first oxide dispersoid material having first strengthening particles that compensate for decreases in weld strength of friction stir welded oxide dispersoid metals; positioning the filler material between a first metal structure and a second metal structure each being comprised of at least a second oxide dispersoid metal; and friction welding the filler material, the first metal structure and the second metal structure to provide a weld.

  5. Diffraction based overlay re-assessed

    Science.gov (United States)

    Leray, Philippe; Laidler, David; D'havé, Koen; Cheng, Shaunee

    2011-03-01

    In recent years, numerous authors have reported the advantages of Diffraction Based Overlay (DBO) over Image Based Overlay (IBO), mainly by comparison of metrology figures of merit such as TIS and TMU. Some have even gone as far as to say that DBO is the only viable overlay metrology technique for advanced technology nodes; 22nm and beyond. Typically the only reported drawback of DBO is the size of the required targets. This severely limits its effective use, when all critical layers of a product, including double patterned layers need to be measured, and in-die overlay measurements are required. In this paper we ask whether target size is the only limitation to the adoption of DBO for overlay characterization and control, or are there other metrics, which need to be considered. For example, overlay accuracy with respect to scanner baseline or on-product process overlay control? In this work, we critically re-assess the strengths and weaknesses of DBO for the applications of scanner baseline and on-product process layer overlay control. A comprehensive comparison is made to IBO. For on product process layer control we compare the performance on critical process layers; Gate, Contact and Metal. In particularly we focus on the response of the scanner to the corrections determined by each metrology technique for each process layer, as a measure of the accuracy. Our results show that to characterize an overlay metrology technique that is suitable for use in advanced technology nodes requires much more than just evaluating the conventional metrology metrics of TIS and TMU.

  6. Analysis of microstructure and mechanical properties of aluminium-copper joints welded by FSW process

    Science.gov (United States)

    Iordache, M.; Sicoe, G.; Iacomi, D.; Niţu, E.; Ducu, C.

    2017-08-01

    The research conducted in this article aimed to check the quality of joining some dissimilar materials Al-Cu by determining the mechanical properties and microstructure analysis. For the experimental measurements there were used tin alloy Al - EN-AW-1050A with a thickness of 2 mm and Cu99 sheet with a thickness of 2 mm, joined by FSW weld overlay. The main welding parameters were: rotating speed of the rotating element 1400 rev/min, speed of the rotating element 50 mm/min. The experimental results were determined on samples specially prepared for metallographic analysis. In order to prepare samples for their characterization, there was designed and built a device that allowed simultaneous positioning and fixing for grinding. The characteristics analyzed in the joint welded samples were mictrostructure, microhardness and residual stresses. The techniques used to determine these characteristics were optical microscopy, electron microscopy with fluorescence radioactive elemental analysis (EDS), Vickers microhardness line - HV0.3 and X-ray diffractometry.

  7. ELECTRIC WELDING EQUIPMENT AND AUTOMATION OF WELDING IN CONSTRUCTION,

    Science.gov (United States)

    WELDING , *ARC WELDING , AUTOMATION, CONSTRUCTION, INDUSTRIES, POWER EQUIPMENT, GENERATORS, POWER TRANSFORMERS, RESISTANCE WELDING , SPOT WELDING , MACHINES, AUTOMATIC, STRUCTURES, WIRING DIAGRAMS, USSR.

  8. Friction Stir Spot Welding of Advanced High Strength Steels

    Energy Technology Data Exchange (ETDEWEB)

    Hovanski, Yuri; Grant, Glenn J.; Santella, M. L.

    2009-11-13

    Friction stir spot welding techniques were developed to successfully join several advanced high strength steels. Two distinct tool materials were evaluated to determine the effect of tool materials on the process parameters and joint properties. Welds were characterized primarily via lap shear, microhardness, and optical microscopy. Friction stir spot welds were compared to the resistance spot welds in similar strength alloys by using the AWS standard for resistance spot welding high strength steels. As further comparison, a primitive cost comparison between the two joining processes was developed, which included an evaluation of the future cost prospects of friction stir spot welding in advanced high strength steels.

  9. Rheology of welding: Field constraints

    Science.gov (United States)

    Russell, K.; Quane, S.

    2003-04-01

    Pyroclastic deposits emplaced at high temperature and having sufficient thickness become welded via sintering, compaction and flattening of hot glassy particles. The welding process is attended by pronounced changes in the physical properties of the deposit and welding intensity can be tracked by measuring the density, porosity, fabric or strength of samples. Ultimately, the intensity of welding reflects the aggregate effects of load and residence time at temperatures above the glass transition temperature (Tg). This results in welding intensity varying with stratigraphic depth; vertical sections through welded ignimbrite deposits commonly show maximum (e.g., density) or minimum (porosity) values in physical properties in the lower half (30--40% above the base) of the unit. Here we explore the extent to which these data, serving as proxies for strain, can be used constrain the rheological properties of the pyroclastic deposit during the welding process. Our data include measurements of density, porosity, fabric and rock strength as a function of stratigraphic position for 4 sections through the Bandelier tuff, New Mexico. These profiles record changes in physical properties and, thus, map the cumulative strain associated with welding as a function of depth (load). We have used simple conductive heat transfer models to estimate cooling curves for each sample. Essentially, these curves provide the residence time within the "welding window" for each sample. The curves are dependent on sample position, thickness of ignimbrite, emplacement temperature and the glass transition temperature of the material. The unknowns in the problem are a number of physical constants in a generalized power-law relationship between strain-rate (ɛ') and stress (σ) for steady-state creep at constant load: ɛ' = A σ^n e[-Q/R T]. Specifically, we adopt an inverse-model approach whereby the observations on the natural material are used to constrain the pre-exponential constant (A), stress

  10. Weld penetration and defect control. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Chin, B.A.

    1992-05-15

    Highly engineered designs increasingly require the use of improved materials and sophisticated manufacturing techniques. To obtain optimal performance from these engineered products, improved weld properties and joint reliability are a necessarily. This requirement for improved weld performance and reliability has led to the development of high-performance welding systems in which pre-programmed parameters are specified before any welding takes place. These automated systems however lack the ability to compensate for perturbations which arise during the welding process. Hence the need for systems which monitor and control the in-process status of the welding process. This report discusses work carried out on weld penetration indicators and the feasibility of using these indicators for on-line penetration control.

  11. Residual stress simulation of circumferential welded joints

    Directory of Open Access Journals (Sweden)

    Melicher R.

    2007-11-01

    Full Text Available Residual stresses are an important consideration in the component integrity and life assessment of welded structure. The welding process is very complex time dependent physical phenomenon with material nonlinearity. The welding is a thermal process with convection between fluid flow and welding body, between welding bodyand environment. Next type of boundary conditions is radiation and thermo-mechanical contact on the outer surface of gas pipe in the near of weld. The temperature variation so obtained is utilised to find the distribution of the stress field.In this paper, a brief review of weld simulation and residual stress modelling using the finite element method (FEM by commercial software ANSYS is presented. Thermo-elastic-plastic formulations using a von Mises yield criterion with nonlinear kinematics hardening has been employed. Residual axial and hoop stresses obtained from the analysis have been shown. The commercial FEM code ANSYS was used for coupled thermalmechanical analysis.

  12. Non-destructive Residual Stress Analysis Around The Weld-Joint of Fuel Cladding Materials of ZrNbMoGe Alloys

    Directory of Open Access Journals (Sweden)

    Parikin

    2003-08-01

    Full Text Available The residual stress measurements around weld-joint of ZrNbMoGe alloy have been carried out by using X-ray diffraction technique in PTBIN-BATAN. The research was performed to investigate the structure of a cladding material with high temperature corrosion resistance and good weldability. The equivalent composition of the specimens (in %wt. was 97.5%Zr1%Nb1%Mo½%Ge. Welding was carried out by using TIG (tungsten inert gas technique that completed butt-joint with a current 20 amperes. Three region tests were taken in specimen while diffraction scanning, While diffraction scanning, tests were performed on three regions, i.e., the weldcore, the heat-affected zone (HAZ and the base metal. The reference region was determined at the base metal to be compared with other regions of the specimen, in obtaining refinement structure parameters. Base metal, HAZ and weldcore were diffracted by X-ray, and lattice strain changes were calculated by using Rietveld analysis program. The results show that while the quantity of minor phases tend to increase in the direction from the base metal to the HAZ and to the weldcore, the quantity of the ZrGe phase in the HAZ is less than the quantity of the ZrMo2 phase due to tGe element evaporation. The residual stress behavior in the material shows that minor phases, i.e., Zr3Ge and ZrMo2, are more dominant than the Zr matrix. The Zr3Ge and ZrMo2 experienced sharp straining, while the Zr phase was weak-lined from HAZ to weldcore. The hydrostatic residual stress ( in around weld-joint of ZrNbMoGe alloy is compressive stress which has minimum value at about -2.73 GPa in weldcore region

  13. Numerical evaluation of multipass welding temperature field in API 5L X80 steel welded joints

    Directory of Open Access Journals (Sweden)

    J Nóbrega

    2016-10-01

    Full Text Available Many are the metallurgical changes suffered by materials when subjected to welding thermal cycle, promoting a considerable influence on the welded structures thermo mechanical properties. In project phase, one alternative for evaluating the welding cycle variable, would be the employment of computational methods through simulation. So, this paper presents an evaluation of the temperature field in a multipass welding of API 5L X80 steel used for oil and gas transportation, using the ABAQUS ® software, based on Finite Elements Method (FEM. During the simulation complex phenomena are considerable including: Variation in physical and mechanical properties of materials as a function of temperature, welding speed and the different mechanisms of heat exchange with the environment (convection and radiation were used. These considerations allow a more robust mathematical modeling for the welding process. An analytical heat source proposed by Goldak, to model the heat input in order to characterize the multipass welding through the GTAW (Gas Tungsten Arc Welding process on root and the SMAW (Shielded Metal Arc Welding process for the filling passes were used. So, it was possible to evaluate the effect of each welding pass on the welded joint temperature field, through the temperature peaks and cooling rates values during the welding process.

  14. Differences between Laser and Arc Welding of HSS Steels

    Science.gov (United States)

    Němeček, Stanislav; Mužík, Tomáš; Míšek, Michal

    Conventional welding processes often fail to provide adequate joints in high strength steels with multiphase microstructures. One of the promising techniques is laser beam welding: working without filler metal and with sufficient capacity for automotive and transportation industry (where the amount of AHSS steels increases each year, as well as the length of laser welds). The paper compares microstructures and properties of HSS (high strength steel) joints made by MAG (Metal Active Gas) and laser welding. The effects of main welding parameters (heat input, welding speed and others) are studied on multiphase TRIP 900 steel tubes and martensitic sheets DOCOL 1200, advanced materials for seat frames and other automotive components. Whereas the strength of conventional welds is significantly impaired, laser welding leaves strength of the base material nearly unaffected. As the nature of fracture changes during loading and depending on the welding method, failure mechanisms upon cross tension tests have been studied as well.

  15. Dependence of the mechanical properties of joints welded according to the parameters of the metal active gas (MAG welding regime

    Directory of Open Access Journals (Sweden)

    D. Dobrotă

    2015-10-01

    Full Text Available The main objective followed in the realization of welded structures is to obtain superior mechanical characteristics for these structures. The research aimed at setting ranges of values for the welding voltage (Uw, respectively for the welding current (Iw so as to obtain superior mechanical features for welded constructions. The research was carried out using E 36-4 steel as base material and SG2 wire as filler material, whereas the applied welding process was MAG. The optimization was done with the help of a number of 31 test bars considering various welding procedures for each test bar, and the experimental data were processed using the STATISTCA program.

  16. Welding characteristics of 27, 40 and 67 kHz ultrasonic plastic welding systems using fundamental- and higher-resonance frequencies.

    Science.gov (United States)

    Tsujino, Jiromaru; Hongoh, Misugi; Yoshikuni, Masafumi; Hashii, Hidekazu; Ueoka, Tetsugi

    2004-04-01

    The welding characteristics of 27, 40 and 67 kHz ultrasonic plastic welding systems that are driven at only the fundamental-resonance frequency vibration were compared, and also those of the welding systems that were driven at the fundamental and several higher resonance frequencies simultaneously were studied. At high frequency, welding characteristics can be improved due to the larger vibration loss of plastic materials. For welding of rather thin or small specimens, as the fundamental frequency of these welding systems is higher and the numbers of driven higher frequencies are driven simultaneously, larger welded area and weld strength were obtained.

  17. Development of Welding Procedures for NPP Dissimilar Metal Weld

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jang Wook; Cho, Hong Seok; Lee, Dong Min; Park, Yu Deog; Choi, Sang Hoon [Korea Plant Service and Engineering Co., Seongnam (Korea, Republic of)

    2008-05-15

    Nuclear primary system consists of various materials according to the function. Recently, concern about the integrity on Dissimilar Metal Weld (DMW) which was made of inconel material such as alloy 600/82/182 has arisen from industry. Leak from hot leg nozzle weld at V.C Summer and axial cracks in hot leg nozzle welds at Ringhals 3 and 4 were took placed at the DMW zone, which is major degradation mechanism known as Primary Water Stress Corrosion Cracking (PWSCC). In order to ensure operational ability of nuclear power plants, it is necessary to obtain measures against unexpected risks. KPS has developed the DMW technology, Narrow Groove Welding (NGW) system and field implementation procedures for alloy 600 since March 2005.

  18. Novel Process Revolutionizes Welding Industry

    Science.gov (United States)

    2008-01-01

    Glenn Research Center, Delphi Corporation, and the Michigan Research Institute entered into a research project to study the use of Deformation Resistance Welding (DRW) in the construction and repair of stationary structures with multiple geometries and dissimilar materials, such as those NASA might use on the Moon or Mars. Traditional welding technologies are burdened by significant business and engineering challenges, including high costs of equipment and labor, heat-affected zones, limited automation, and inconsistent quality. DRW addresses each of those issues, while drastically reducing welding, manufacturing, and maintenance costs.

  19. Quality control of laser tailor welded blanks

    Science.gov (United States)

    Yan, Qi

    2008-03-01

    Tailor welded blanks were widely used in the automobile industry for their special advantages. A combination of different materials, thickness, and coatings could be welded together to form a blank for stamping car body panels. With the gradually growing consciousness on safety requirement of auto body structural, the business of laser tailor welded blanks is developing rapidly in China. Laser tailor welded blanks were just the semi products between steel factory and automobile manufacturers. As to the laser welding defects such as convexity and concavity, automobile industry had the strict requirement. In this paper, quality standard on laser tailor welded blanks were discussed. As for the production of laser tailor welded blanks, online quality control of laser tailor welded blanks was introduced. The image processing system for welding laser positioning and weld seam monitoring were used in the production of laser tailor welded blanks. The system analyzes images from the individual cameras and transmits the results to the machine control system via a CAN bus.

  20. Repair welding of cast iron coated electrodes

    Science.gov (United States)

    Żuk, M.; Górka, J.; Dojka, R.; Czupryński, A.

    2017-08-01

    Welding cast iron is a complex production procedure. Repair welding was used to repair damaged or poorly made castings. This is due to a tendency to cracking of the material during welding as well as after it. Welding cast iron can be carried out on hot or on cold. Hot welding requires high heat material and the use of welding material in the form of cast iron. In the case of cold welding, it is possible to use different materials. Mostly used filler metals are nickel and copper based. The work shows the course of research concerning repairmen of ductile iron with arc welding method. For the reparation process four types of ESAB company coated electrodes dedicated for cast iron were used with diameter 3.2 and 4 mm: ES 18-8-6B (4mm), EB 150 (4mm), OK NiCl, EŻM. In the cast iron examined during the testing grooves were made using plasma methods, in order to simulate the removed casting flaws. Then the welding process with coated electrodes was executed. The process utilized low welding current row of 100A, so there would only be a small amount of heat delivered to the heat affected zone (HAZ). Short stitches were made, after welding it was hammered, in order to remove stresses. After the repair welding the part of studies commenced which purpose was finding surface defects using visual testing (VT) and penetration testing (PT). In the second part, a series of macro and microscopic studies were executed witch the purpose of disclosuring the structure. Then the hardness tests for welds cross sections were performed. An important aspect of welding cast iron is the colour of the padding weld after welding, more precisely the difference between the base material and padding weld, the use of different materials extra gives the extra ability to select the best variant. The research of four types of coated electrode was executed, based on the demands the best option in terms of aesthetic, strength and hardness.

  1. Qmerit-calibrated overlay to improve overlay accuracy and device performance

    Science.gov (United States)

    Ullah, Md Zakir; Jazim, Mohamed Fazly Mohamed; Sim, Stella; Lim, Alan; Hiem, Biow; Chuen, Lieu Chia; Ang, Jesline; Lim, Ek Chow; Klein, Dana; Amit, Eran; Volkovitch, Roie; Tien, David; Choi, DongSub

    2015-03-01

    In advanced semiconductor industries, the overlay error budget is getting tighter due to shrinkage in technology. To fulfill the tighter overlay requirements, gaining every nanometer of improved overlay is very important in order to accelerate yield in high-volume manufacturing (HVM) fabs. To meet the stringent overlay requirements and to overcome other unforeseen situations, it is becoming critical to eliminate the smallest imperfections in the metrology targets used for overlay metrology. For standard cases, the overlay metrology recipe is selected based on total measurement uncertainty (TMU). However, under certain circumstances, inaccuracy due to target imperfections can become the dominant contributor to the metrology uncertainty and cannot be detected and quantified by the standard TMU. For optical-based overlay (OBO) metrology targets, mark asymmetry is a common issue which can cause measurement inaccuracy, and it is not captured by standard TMU. In this paper, a new calibration method, Archer Self-Calibration (ASC), has been established successfully in HVM fabs to improve overlay accuracy on image-based overlay (IBO) metrology targets. Additionally, a new color selection methodology has been developed for the overlay metrology recipe as part of this calibration method. In this study, Qmerit-calibrated data has been used for run-to-run control loop at multiple devices. This study shows that color filter can be chosen more precisely with the help of Qmerit data. Overlay stability improved by 10~20% with best color selection, without causing any negative impact to the products. Residual error, as well as overlay mean plus 3-sigma, showed an improvement of up to 20% when Qmerit-calibrated data was used. A 30% improvement was seen in certain electrical data associated with tested process layers.

  2. Logical Networks: Towards Foundations for Programmable Overlay Networks and Overlay Computing Systems

    OpenAIRE

    Liquori, Luigi; Cosnard, Michel

    2007-01-01

    International audience; We propose and discuss foundations for programmable overlay networks and overlay computing systems. Such overlays are built over a large number of distributed computational individuals, virtually organized in colonies, and ruled by a leader (broker) who is elected or imposed by system administrators. Every individual asks the broker to log in the colony by declaring the resources that can be offered (with variable guarantees). Once logged in, an individual can ask the ...

  3. Welding in space and the construction of space vehicles by welding; Proceedings of the Conference, New Carrollton, MD, Sept. 24-26, 1991

    Science.gov (United States)

    The present conference discusses such topics in spacecraft welding as the NASA Long Duration Exposure Facility's evidence on material properties degradation, EVA/telerobotic construction techniques, welding of the superfluid helium on-orbit transfer flight demonstration tanks and hardware, electron-beam welding of aerospace vehicles, variable-polarity plasma arc keyhole welding of Al, aircraft experiments of low-gravity fusion welding, flash-butt welding of Al alloys, and a computer-aided handbook for space welding fabrication. Also discussed are the welded nozzle extension for Ariane launch vehicles, the existence of on-orbit cold-welding, structural materials performance in long-term space service, high-strength lightweight alloys, steels, and heat-resistant alloys for aerospace welded structures, the NASA-Goddard satellite repair program, and the uses of explosion welding and cutting in aerospace engineering.

  4. The optimization of welding regime parameters at shielded metal arc welding (SMAW by mathematical modeling

    Directory of Open Access Journals (Sweden)

    V. Petrescu

    2016-04-01

    Full Text Available The realized researches followed the determining of mathematical models that allow the optimization of the welding process in order to obtain welded joints with certain values of the mechanical characteristics. Thus, there were established mathematical models of dependence of mechanical characteristics of welded joints (Rm, Rp02, Z, A, KCV 20°C of each parameter of welding regime (Iw, Uw, and also, mathematical models that offer cumulative dependence of mechanical characteristics of both parameters of welding regime.The researches have been carried out using steel E 36-4 as base material and as filler material basic electrodes, type E7018 and the applied welding procedure was the process: shielded metal arc welding (SMAW.

  5. Polishing Your Transparencies: Mounting, Masking, Overlays.

    Science.gov (United States)

    Jobe, Holly; Cannon, Glenn

    This brief guide discusses the mounting of overhead transparencies on frames, the types of mounts, the proper masking for presentation, and the use of overlays. Numerous line drawings provide the reader with a helpful visual reference. (RAO)

  6. Studi Perbandingan Proses Pengelasan Smaw Pada Lingkungan Darat dan Bawah Air Terhadap Ketahanan Uji Bending Weld Joint Material A36

    Directory of Open Access Journals (Sweden)

    Safira Dwi Anggraeni

    2017-01-01

    Full Text Available Penelitian ini bertujuan untuk mengetahui perbedaan nilai kekuatan uji bending,  dan kekerasan pada sambungan weld joint plat baja A36 pada proses pengelasan SMAW di lingkungan darat dan bawah air. Penelitian ini menggunakan Baja A36 dengan variasi lingkungan pengelasan yakni di darat dan di bawah air dengan menggunakan las SMAW dan memakai elektroda E7018 diameter 3,2 mm. Spesimen dilakukan pengujian bending berupa face bend dan root bend, pengujian kekerasan dan foto mikro. Pada pengujian bending pengelasan di darat tidak menghasilkan cacat yang berarti, sedangkan untuk hasil pengujian bending face dan root pada pengelasan bawah air terdapat cacat sepanjang daerah lasan sebesar 38 mm, hal ini tidak dapat diterima karena ukuran cacat lebih besar dari persyaratan yang ada pada ASME Section IX edisi 2015. Pada pengujian kekerasan, nilai kekerasan tertinggi pada pengelasan di darat adalah 200,5 HVN sedangkan nilai kekerasan teritinggi pada pengelasan bawah air adalah 290,2 HVN. Hasil pengujian kekerasan tertinggi pada pengelasan bawah air lebih rendah dari persyaratan AWS D3.6M – Underwater Welding Code, sehinga nilai kekerasan memenuhi persyaratan standar. Hasil foto mikro pada pengelasan di darat pada daerah base metal, persentase struktur mikro untuk ferit adalah 75,44% dan perlit adalah 24,56%. Pada daerah HAZ, persentase struktur mikro untuk ferit adalah 70,11% dan perlit adalah 28,89%. Pada daerah weld metal, persentase struktur mikro untuk ferit adalah 61,11% dan perlit adalah 38,89%. Sedangkan untuk hasil foto mikro pada pengelasan di bawah air pada daerah base metal, persentase struktur mikro untuk ferit adalah 74,89% dan perlit adalah 25,11%. Pada daerah HAZ, persentase struktur mikro untuk martensit adalah 46,11%,   struktur mikro ferit adalah 18,22% dan struktur mikro perlit adalah 35,67%. Pada daerah weld metal, persentase struktur mikro untuk ferit adalah 48,9% dan struktur mikro perlit adalah 51,1%. 

  7. Research on the properties of laser welded joints of aluminum killed cold rolled steel

    Institute of Scientific and Technical Information of China (English)

    阎启; 曹能; 俞宁峰

    2002-01-01

    Aluminum killed cold rolled steel used for automobiles was welded shows that high quality of welding can be realized at welding speed of laser welded joints for aluminum killed cold rolled steel increased compared to those of the base metal while the formability decreased. Forming limit diagram of joint material indicated that the laser weld seam should avoid the maximum deformation area of automobile parts during the designing period for the position of weld seam.

  8. 3D Finite Element Analysis of HMA Overlay Mix Design to Control Reflective Cracking

    CERN Document Server

    Ghauch, Ziad G

    2011-01-01

    One of the most common rehabilitation techniques of deteriorated pavements is the placement of an HMA overlay on top of the existing Asphalt Concrete (AC) or Portland Cement Concrete (PCC) pavement. However, shortly after pavement resurfacing, HMA overlays exhibit a cracking pattern similar to that of the underlying pavement. This phenomenon is known as reflective cracking. This study examines the effectiveness of several HMA overlay mix design strategies for the purpose of controlling the development of reflective cracking. A parametric study was conducted using a 3D Finite Element (FE) model of a rigid pavement section including a Linear Viscoelastic (LVE) model for Hot Mix Asphalt (HMA) materials and non-uniform tire-pavement contact stresses. Results obtained show that for the intermediate and surface courses, using a Dense Graded (DG) or Polymer Modified (PM) asphalt mixture instead of a Standard Binder (SB) mixture results in reduced tensile stresses at the bottom of the HMA overlay but higher levels of...

  9. 75 FR 14243 - Pipeline Safety: Girth Weld Quality Issues Due to Improper Transitioning, Misalignment, and...

    Science.gov (United States)

    2010-03-24

    ... Pipeline and Hazardous Materials Safety Administration Pipeline Safety: Girth Weld Quality Issues Due to... and Hazardous Materials Safety Administration (PHMSA); DOT. ACTION: Notice; issuance of advisory... girth weld failures due to welding quality issues. Misalignment during welding of large diameter line...

  10. Innovative Tools Advance Revolutionary Weld Technique

    Science.gov (United States)

    2009-01-01

    The iconic, orange external tank of the space shuttle launch system not only contains the fuel used by the shuttle s main engines during liftoff but also comprises the shuttle s backbone, supporting the space shuttle orbiter and solid rocket boosters. Given the tank s structural importance and the extreme forces (7.8 million pounds of thrust load) and temperatures it encounters during launch, the welds used to construct the tank must be highly reliable. Variable polarity plasma arc welding, developed for manufacturing the external tank and later employed for building the International Space Station, was until 1994 the best process for joining the aluminum alloys used during construction. That year, Marshall Space Flight Center engineers began experimenting with a relatively new welding technique called friction stir welding (FSW), developed in 1991 by The Welding Institute, of Cambridge, England. FSW differs from traditional fusion welding in that it is a solid-state welding technique, using frictional heat and motion to join structural components without actually melting any of the material. The weld is created by a shouldered pin tool that is plunged into the seam of the materials to be joined. The tool traverses the line while rotating at high speeds, generating friction that heats and softens but does not melt the metal. (The heat produced approaches about 80 percent of the metal s melting temperature.) The pin tool s rotation crushes and stirs the plasticized metal, extruding it along the seam as the tool moves forward. The material cools and consolidates, resulting in a weld with superior mechanical properties as compared to those weld properties of fusion welds. The innovative FSW technology promises a number of attractive benefits. Because the welded materials are not melted, many of the undesirables associated with fusion welding porosity, cracking, shrinkage, and distortion of the weld are minimized or avoided. The process is more energy efficient, safe

  11. Diffraction based overlay and image based overlay on production flow for advanced technology node

    Science.gov (United States)

    Blancquaert, Yoann; Dezauzier, Christophe

    2013-04-01

    One of the main challenges for lithography step is the overlay control. For the advanced technology node like 28nm and 14nm, the overlay budget becomes very tight. Two overlay techniques compete in our advanced semiconductor manufacturing: the Diffraction based Overlay (DBO) with the YieldStar S200 (ASML) and the Image Based Overlay (IBO) with ARCHER (KLA). In this paper we will compare these two methods through 3 critical production layers: Poly Gate, Contact and first metal layer. We will show the overlay results of the 2 techniques, explore the accuracy and compare the total measurement uncertainty (TMU) for the standard overlay targets of both techniques. We will see also the response and impact for the Image Based Overlay and Diffraction Based Overlay techniques through a process change like an additional Hardmask TEOS layer on the front-end stack. The importance of the target design is approached; we will propose more adapted design for image based targets. Finally we will present embedded targets in the 14 FDSOI with first results.

  12. Braze welding of cobalt with a silver–copper filler

    Directory of Open Access Journals (Sweden)

    Everett M. Criss

    2015-01-01

    Full Text Available A new method of joining cobalt by braze-welding it with a silver–copper filler was developed in order to better understand the residual stresses in beryllium–aluminum/silicon weldments which are problematic to investigate because of the high toxicity of Be. The base and filler metals of this new welding system were selected to replicate the physical properties, crystal structures, and chemical behavior of the Be–AlSi welds. Welding parameters of this surrogate Co–AgCu system were determined by experimentation combining 4-point bending tests and microscopy. Final welds are 5 pass manual TIG (tungsten inert gas, with He top gas and Ar back gas. Control of the welding process produces welds with full penetration melting of the cobalt base. Microscopy indicates that cracking is minimal, and not through thickness, whereas 4-point bending shows failure is not by base-filler delamination. These welds improve upon the original Be–AlSi welds, which do not possess full penetration, and have considerable porosity. We propose that utilization of our welding methods will increase the strength of the Be–AlSi weldments. The specialized welding techniques developed for this study may be applicable not only for the parent Be–AlSi welds, but to braze welds and welds utilizing brittle materials in general. This concept of surrogacy may prove useful in the study of many different types of exotic welds.

  13. THE INFLUENCE OF WELD SEAM SHAPE AND THE FATIGUE IN CASE OF THE FILLET WELDS

    Directory of Open Access Journals (Sweden)

    Claudiu BABIS

    2015-12-01

    Full Text Available The stress concentrators at MA/MB welding joint will increase by the cross sectional convexity of the fillet weld. Therefore, for variable loaded structures, based on a satisfactory fatigue life, concave fillet welds are preferred likely to ensure low stress concentrators at the MA/MB welding joint due to a smooth passing from the fillet weld to the basic material. The present paper aims is analyse the fatigue life duration raising durability curves based on experimental determination and using the Finite Element Analysis Method.

  14. Welded Kimberlite?

    Science.gov (United States)

    van Straaten, B. I.; Kopylova, M. G.; Russell, J. K.; Scott Smith, B. H.

    2009-05-01

    Welding of pyroclastic deposits generally involves the sintering of hot glassy vesicular particles and requires the presence of a load and/or high temperatures. Welding can occur on various scales as observed in large welded pyroclastic flows, in small-volume agglutinated spatter rims, or as in coalesced clastogenic lava flows. In all these examples welding occurs mainly by reduction or elimination of porosity within the vesicular clasts and/or inter-clast pore space. The end result of welding in pyroclastic deposits is to produce dense, massive, coherent deposits. Here, we present a possible new end-member of the welding process: welding of non- vesicular pyroclasts in intra-crater kimberlite deposits. Kimberlite melt is a low-viscosity liquid carrying abundant crystals. Because of this, kimberlite eruptions generally produce non-vesicular pyroclasts. During welding, these pyroclast cannot deform by volume reduction to form typical fiamme. As a result, welding and compaction in kimberlites proceeds via the reduction of inter-clast pore space alone. The lack of porous pyroclasts limits the maximum amount of volumetric strain within pyroclastic kimberlite deposits to about 30%. This value is substantially lower than the limiting values for welding of more common felsic pyroclastic flows. The lower limit for volumetric strain in welded kimberlite deposits severely restricts the development of a fabric. In addition, pyroclastic kimberlite deposits commonly feature equant-shaped pyroclasts, and equant-shaped crystals. This, in turn, limits the visibility of the results of compaction and pore space reduction, as there are few deformable markers and elongate rigid markers that are able to record the strain during compaction. These features, together with the low viscosity of kimberlite magma and the stratigraphic position of these kimberlite deposits within the upper reaches of the volcanic conduit, call for careful interpretation of coherent-looking rocks in these

  15. Assessment and prediction of drying shrinkage cracking in bonded mortar overlays

    Energy Technology Data Exchange (ETDEWEB)

    Beushausen, Hans, E-mail: hans.beushausen@uct.ac.za; Chilwesa, Masuzyo

    2013-11-15

    Restrained drying shrinkage cracking was investigated on composite beams consisting of substrate concrete and bonded mortar overlays, and compared to the performance of the same mortars when subjected to the ring test. Stress development and cracking in the composite specimens were analytically modeled and predicted based on the measurement of relevant time-dependent material properties such as drying shrinkage, elastic modulus, tensile relaxation and tensile strength. Overlay cracking in the composite beams could be very well predicted with the analytical model. The ring test provided a useful qualitative comparison of the cracking performance of the mortars. The duration of curing was found to only have a minor influence on crack development. This was ascribed to the fact that prolonged curing has a beneficial effect on tensile strength at the onset of stress development, but is in the same time not beneficial to the values of tensile relaxation and elastic modulus. -- Highlights: •Parameter study on material characteristics influencing overlay cracking. •Analytical model gives good quantitative indication of overlay cracking. •Ring test presents good qualitative indication of overlay cracking. •Curing duration has little effect on overlay cracking.

  16. Reduction of Biomechanical and Welding Fume Exposures in Stud Welding.

    Science.gov (United States)

    Fethke, Nathan B; Peters, Thomas M; Leonard, Stephanie; Metwali, Mahmoud; Mudunkotuwa, Imali A

    2016-04-01

    The welding of shear stud connectors to structural steel in construction requires a prolonged stooped posture that exposes ironworkers to biomechanical and welding fume hazards. In this study, biomechanical and welding fume exposures during stud welding using conventional methods were compared to exposures associated with use of a prototype system that allowed participants to weld from an upright position. The effect of base material (i.e. bare structural beam versus galvanized decking) on welding fume concentration (particle number and mass), particle size distribution, and particle composition was also explored. Thirty participants completed a series of stud welding simulations in a local apprenticeship training facility. Use of the upright system was associated with substantial reductions in trunk inclination and the activity levels of several muscle groups. Inhalable mass concentrations of welding fume (averaged over ~18 min) when using conventional methods were high (18.2 mg m(-3) for bare beam; 65.7 mg m(-3) for through deck), with estimated mass concentrations of iron (7.8 mg m(-3) for bare beam; 15.8 mg m(-3) for through deck), zinc (0.2 mg m(-3) for bare beam; 15.8 mg m(-3) for through deck), and manganese (0.9 mg m(-3) for bare beam; 1.5 mg m(-3) for through deck) often exceeding the American Conference of Governmental Industrial Hygienists Threshold Limit Values (TLVs). Number and mass concentrations were substantially reduced when using the upright system, although the total inhalable mass concentration remained above the TLV when welding through decking. The average diameters of the welding fume particles for both bare beam (31±17 nm) through deck conditions (34±34 nm) and the chemical composition of the particles indicated the presence of metallic nanoparticles. Stud welding exposes ironworkers to potentially high levels of biomechanical loading (primarily to the low back) and welding fume. The upright system used in this study improved exposure

  17. A moving overlay shrinks the attentional blink.

    Science.gov (United States)

    Chua, Fook K

    2015-01-01

    This report describes a study examining the effects of overlaying a veil of spots on the letters in a central rapid serial visual presentation stream. Observers identified two target letters (T1 and T2, respectively) embedded in a stream of distractor letters printed in a different color. In Experiment 1, the attentional blink (AB) diminished when a different overlay veiled each letter, such that the spots appeared to move as the letters changed. Experiment 2 concerned whether the performance enhancement occurred because the overlay hampered processing of the lag 1 distractor, thus weakening the distractor's interference with T1. Experiment 3 focused on how changing the overlay at or around T1 affected the AB. The attention disengagement hypothesis was proposed to explain the common theme in the results-that performance was only enhanced when different overlays were applied to the T1 and lag 1 frames. The claim is that the AB reflects a failure of prompt attentional disengagement from T1, which, in turn, delays reengagement when T2 appears shortly thereafter. When T1's disappearance is accompanied by an overlay change, the perceptual system gets an additional cue signaling that the visual scene has changed, thereby inducing attentional disengagement. Apart from facilitating prompt reengagement at the next target, earlier disengagement also improves target recovery by excluding features of the trailing item, likely to be a distractor, from working memory.

  18. Correlation-aware multimedia content distribution in overlay networks

    Science.gov (United States)

    Zhu, Ying; Li, Baochun

    2006-01-01

    We address the question: What is the best way to construct a mesh overlay topology for multimedia content distribution, such that the highest streaming rate can be achieved? We model overlay capacity correlations as linear capacity constraints (LCC) and propose a distributed algorithm that constructs an overlay mesh which incorporates heuristically inferred linear capacity constraints. Our simulations results confirm the accuracy of representing overlays using our LCC model and show the LCC-overlay achieving substantial improvement in achievable flow rate.

  19. Laser welding in a reduced gravity environment

    Science.gov (United States)

    Workman, Gary L.; Kaukler, William F.

    1992-01-01

    Preliminary results on the effects of reduced gravity on laser welding of stainless steel and other materials are reported. Laser welding experiments using a low power (10-18 watts) Nd-YAG laser have been performed on the NASA KC-135, which flies parabolic maneuvers to simulate reduced gravity conditions. Experiments on 0.005-0.010 inch thick stainless steel samples displayed a pronounced change in weld bead width, depth of penetration and surface ripple with changes in gravity level.

  20. Residual Stresses and Critical Initial Flaw Size Analyses of Welds

    Science.gov (United States)

    Brust, Frederick W.; Raju, Ivatury, S.; Dawocke, David S.; Cheston, Derrick

    2009-01-01

    An independent assessment was conducted to determine the critical initial flaw size (CIFS) for the flange-to-skin weld in the Ares I-X Upper Stage Simulator (USS). A series of weld analyses are performed to determine the residual stresses in a critical region of the USS. Weld residual stresses both increase constraint and mean stress thereby having an important effect on the fatigue life. The purpose of the weld analyses was to model the weld process using a variety of sequences to determine the 'best' sequence in terms of weld residual stresses and distortions. The many factors examined in this study include weld design (single-V, double-V groove), weld sequence, boundary conditions, and material properties, among others. The results of this weld analysis are included with service loads to perform a fatigue and critical initial flaw size evaluation.

  1. APPLICATION OF TRIZ METHODOLOGY IN DIFFUSION WELDING SYSTEM OPTIMIZATION

    Directory of Open Access Journals (Sweden)

    N. RAVINDER REDDY

    2017-10-01

    Full Text Available Welding is tremendously used in metal joining processes in the manufacturing process. In recent years, diffusion welding method has significantly increased the quality of a weld. Nevertheless, diffusion welding has some extent short research and application progress. Therefore, diffusion welding has a lack of relevant information, concerned with the joining of thick and thin materials with or without interlayers, on welding design such as fixture, parameters selection and inte-grated design. This article intends to combine innovative methods in the application of diffusion welding design. This will help to decrease trial and error or failure risks in the welding process being guided by the theory of inventive problem solving (TRIZ design method. This article hopes to provide welding design personnel with innovative design ideas under research and for practical application.

  2. Linear friction welding of AISI 316L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Bhamji, Imran, E-mail: imran.bhamji@postgrad.manchester.ac.uk [Manchester Materials Science Centre, University of Manchester, Grosvenor Street, M1 7HS (United Kingdom); Preuss, Michael [Manchester Materials Science Centre, University of Manchester, Grosvenor Street, M1 7HS (United Kingdom); Threadgill, Philip L. [Formerly with TWI Ltd., Cambridge, UK (now retired) (United Kingdom); Moat, Richard J. [Manchester Materials Science Centre, University of Manchester, Grosvenor Street, M1 7HS (United Kingdom); Addison, Adrian C. [TWI Ltd., Cambridge (United Kingdom); Peel, Matthew J. [University of Bristol, Queens Building, University Walk, Bristol BS8 1TR (United Kingdom)

    2010-12-15

    Research highlights: {yields} Linear friction welding is a feasible process for joining AISI316L. {yields} Most welds had tensile strengths superior to the parent material. {yields} Welding parameters had a significant impact on weld microstructure. {yields} Control of microstructure by controlling welding parameters is a process benefit. - Abstract: Linear friction welding is a solid state joining process established as a niche technology for the joining of aeroengine bladed disks. However, the process is not limited to this application, and therefore the feasibility of joining a common engineering austenitic steel, AISI 316L, has been explored. It was found that mechanically sound linear friction welds could be produced in 316L, with tensile properties in most welds exceeding those of the parent material. The mechanical properties of the welds were also found to be insensitive to relatively large changes in welding parameters. Texture was investigated in one weld using high energy synchrotron X-ray diffraction. Results showed a strong {l_brace}1 1 1{r_brace}< 1 1 2 > type texture at the centre of the weld, which is a typical shear texture in face centre cubic materials. Variations in welding parameters were seen to have a significant impact on the microstructures of welds. This was particularly evident in the variation of the fraction of delta ferrite, in the thermo-mechanically affected zone of the welds, with different process parameters. Analysis of the variation in delta ferrite, with different welding parameters, has produced some interesting insights into heat generation and dissipation during the process. It is hoped that a greater understanding of the process could help to make the parameter optimisation process, when welding 316L as well as other materials, more efficient.

  3. Aluminum-Scandium Alloys: Material Characterization, Friction Stir Welding, and Compatibility With Hydrogen Peroxide (MSFC Center Director's Discretionary Fund Final Report, Proj. No. 04-14)

    Science.gov (United States)

    Lee, J. A.; Chen, P. S.

    2004-01-01

    This Technical Memorandum describes the development of several high-strength aluminum (Al) alloys that are compatible with hydrogen peroxide (H2O2) propellant for NASA Hypersonic-X (Hyper-X) vehicles fuel tanks and structures. The yield strengths for some of these Al-magnesium-based alloys are more than 3 times stronger than the conventional 5254-H112 Al alloy, while maintaining excellent H2O2 compatibility similar to class 1 5254 alloy. The alloy development strategy is to add scandium, zirconium, and other transitional metals with unique electrochemical properties, which will not act as catalysts, to decompose the highly concentrated 90 percent H2O2. Test coupons are machined from sheet metals for H2O2 long-term exposure testing and mechanical properties testing. In addition, the ability to weld the new alloys using friction stir welding has also been explored. The new high-strength alloys could represent an enabling material technology for Hyper-X vehicles, where flight weight reduction is a critical requirement.

  4. Effect of Welding Current and Time on the Microstructure, Mechanical Characterizations, and Fracture Studies of Resistance Spot Welding Joints of AISI 316L Austenitic Stainless Steel

    Science.gov (United States)

    Kianersi, Danial; Mostafaei, Amir; Mohammadi, Javad

    2014-09-01

    This article aims at investigating the effect of welding parameters, namely, welding current and welding time, on resistance spot welding (RSW) of the AISI 316L austenitic stainless steel sheets. The influence of welding current and welding time on the weld properties including the weld nugget diameter or fusion zone, tensile-shear load-bearing capacity of welded materials, failure modes, energy absorption, and microstructure of welded nuggets was precisely considered. Microstructural studies and mechanical properties showed that the region between interfacial to pullout mode transition and expulsion limit is defined as the optimum welding condition. Electron microscopic studies indicated different types of delta ferrite in welded nuggets including skeletal, acicular, and lathy delta ferrite morphologies as a result of nonequilibrium phases, which can be attributed to a fast cooling rate in the RSW process. These morphologies were explained based on Shaeffler, WRC-1992, and pseudo-binary phase diagrams. The optimum microstructure and mechanical properties were achieved with 8-kA welding current and 4-cycle welding time in which maximum tensile-shear load-bearing capacity or peak load of the welded materials was obtained at 8070 N, and the failure mode took place as button pullout with tearing from the base metal. Finally, fracture surface studies indicated that elongated dimples appeared on the surface as a result of ductile fracture in the sample welded in the optimum welding condition.

  5. Refurbishment of damaged tools using the combination of GTAW and laser beam welding

    Directory of Open Access Journals (Sweden)

    J. Tušek

    2014-10-01

    Full Text Available This paper presents the use of two welding processes for the refurbishment of damaged industrial tools. In the first part the problem is presented followed by the comparison of GTAW and laser welding in terms of repair welding of damaged tools. The macrosections of the welds show the difference between both welding processes in repairing of damaged tools. At the conclusion the main findings are presented. In many cases it is useful to use both welding processes in order to achieve better weld quality and to make welding more economical. The order of the technology used depends on the tool material, the use of the tool and the tool damage.

  6. Welding Curtains

    Science.gov (United States)

    1984-01-01

    Concept of transparent welding curtains made of heavy duty vinyl originated with David F. Wilson, President of Wilson Sales Company. In 1968, Wilson's curtains reduced glare of welding arc and blocked ultraviolet radiation. When later research uncovered blue light hazards, Wilson sought improvement of his products. He contracted Dr. Charles G. Miller and James B. Stephens, both of Jet Propulsion Laboratory (JPL), and they agreed to undertake development of a curtain capable of filtering out harmful irradiance, including ultraviolet and blue light and provide protection over a broad range of welding operation. Working on their own time, the JPL pair spent 3 years developing a patented formula that includes light filtering dyes and small particles of zinc oxide. The result was the Wilson Spectra Curtain.

  7. Enhacement of intrafield overlay using a design based metrology system

    Science.gov (United States)

    Jo, Gyoyeon; Ji, Sunkeun; Kim, Shinyoung; Kang, Hyunwoo; Park, Minwoo; Kim, Sangwoo; Kim, Jungchan; Park, Chanha; Yang, Hyunjo; Maruyama, Kotaro; Park, Byungjun

    2016-03-01

    As the scales of the semiconductor devices continue to shrink, accurate measurement and control of the overlay have been emphasized for securing more overlay margin. Conventional overlay analysis methods are based on the optical measurement of the overlay mark. However, the overlay data obtained from these optical methods cannot represent the exact misregistration between two layers at the circuit level. The overlay mismatch may arise from the size or pitch difference between the overlay mark and the real pattern. Pattern distortion, caused by CMP or etching, could be a source of the overlay mismatch as well. Another issue is the overlay variation in the real circuit pattern which varies depending on its location. The optical overlay measurement methods, such as IBO and DBO that use overlay mark on the scribeline, are not capable of defining the exact overlay values of the real circuit. Therefore, the overlay values of the real circuit need to be extracted to integrate the semiconductor device properly. The circuit level overlay measurement using CDSEM is time-consuming in extracting enough data to indicate overall trend of the chip. However DBM tool is able to derive sufficient data to display overlay tendency of the real circuit region with high repeatability. An E-beam based DBM(Design Based Metrology) tool can be an alternative overlay measurement method. In this paper, we are going to certify that the overlay values extracted from optical measurement cannot represent the circuit level overlay values. We will also demonstrate the possibility to correct misregistration between two layers using the overlay data obtained from the DBM system.

  8. Hybrid manufacturing processes for fusion welding and friction stir welding of aerospace grade aluminum alloys

    Science.gov (United States)

    Gegesky, Megan Alexandra

    Friction stir welding and processing can provide for joints in aerospace grade aluminum alloys that have preferable material properties as compared to fusion welding techniques. Aerospace grade aluminum alloys such as AA2024-T3 and AA7075-T6 are considered non-weldable by traditional fusion welding techniques. Improved mechanical properties over previously used techniques are usually preferable for aerospace applications. Therefore, by combining traditional fusion welding and friction stir processing techniques, it could be plausible to create more difficult geometries in manufactured parts instead of using traditional techniques. While this combination of fusion welding and friction stir processing is not a new technology, its introduction to aerospace grade aluminum alloys as well as non-weldable alloys, is new. This is brought about by a lowered required clamping force required by adding a fusion weld before a friction stir processing technique. The changes in properties associated with joining techniques include: microstructural changes, changes in hardness, tensile strength, and corrosion resistance. This thesis illustrates these changes for the non-weldable AA2024-T351 and AA7075-T651 as well as the weldable alloy AA5052-H32. The microhardness, tensile strength and corrosion resistance of the four processing states: base material, fusion welded material, friction stir welded material, and friction stir processed fusion welded material is studied. The plausibility of this hybrid process for the three different materials is characterized, as well as plausible applications for this joining technique.

  9. The properties and microstructure of padding welds built up on the surface of forging dies

    Directory of Open Access Journals (Sweden)

    S. Pytel

    2010-07-01

    Full Text Available The study presents selected results of the examinations of the properties and microstructure of weld overlays built up with the UTOP38,F-812 and F-818 welding wires on a substrate of the 42CrMo4 structural steel. Among others, the following investigations were carriedout: bend tests, hardness measurements and determination of ferrite content in a bainitic-martensitic microstructure of UTOP38 and F-812layers.

  10. The effect of post-welding conditions in friction stir welds: From weld simulation to Ductile Failure

    DEFF Research Database (Denmark)

    Hattel, Jesper Henri; Nielsen, Kim Lau; Tutum, Cem Celal

    2012-01-01

    The post-welding stress state, strain history and material conditions of friction stir welded joints are often strongly idealized when used in subsequent modeling analyses, typically by neglecting one or more of the features above. But, it is obvious that the conditions after welding do influence...... software ANSYS, a thermo-mechanical model is employed to predict the thermally induced stresses and strains during welding, while an in-house finite element code is used to study the plastic flow localization and failure in a subsequent structural analysis. The coupling between the two models is made...... to plastic flow localization was observed, with a substantial influence on the specimen elongation at the onset of localization and thereby failure. This influence is, however, shown to be strongly affected by the applied boundary conditions. Specimens cut from the welded plate, transverse to the weld line...

  11. Explosive welding of undersea pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Stalker, A.W.

    1978-02-01

    The phenomenon of explosive welding has been known informally for many years. A number of investigations reported the occurerence of solid phase bonds as an incidental effect when using high explosives in association with adjacent metal surfaces and probably the earliest formal record was the observation by Carl in 1944 of a bond between two copper discs in contact with a detonator. In 1957 Philipchuk reported what is now recognized as an explosive weld between aluminium channel sections and a steel die when carrying out explosive forming trials. Since then a great deal of development work has resulted in explosive welding becoming a well established manufacturing technique, particularly in the fields of cladding and the joining of tube/tubeplates. In more recent years the process has been extended to the welding of large diameter line pipe materials.

  12. 600 MW燃煤空冷机组特殊材料的焊接工艺%Special material welding process of 600 MW coal-fired air cooling unit

    Institute of Scientific and Technical Information of China (English)

    杨德云; 石南辉

    2013-01-01

    In order to of air cooling unit welding construction can have a better understanding, through their participation in the installation of the observation of shanxi mountain power plant phase ii 2×600 MW coal-fired empty cold engineering #3 unit project construction management experience was summarized, with emphasis on the special materials of the main parts of welding process (such as: SA335 - P91 joint of hot,WB36 steel welding,TP347H welding) were introduced,the hope can give similar unit installation construction and provide some reference,this project won the "2009 annual national excellent welding engineering award".%为更好地了解空冷机组焊接施工,通过对某发电厂二期2×600 MW燃煤空冷工程#3机组工程的施工管理经验进行总结,重点对特殊材料主要部件的焊接工艺(如:SA335-P91焊口的后热、WB36钢焊接、TP347H的焊接)加以介绍,希望能给类似机组的安装施工提供一些借鉴.

  13. Laser welding of maraging steel rocket motor casing

    CSIR Research Space (South Africa)

    Van Rooyen, C

    2009-11-01

    Full Text Available This presentation looks at the experimental procedure and results of laser welding of maraging steel rocker motor casing. It concludes that a fracture occurred in weld metal of autogenous welding and that a fracture occurred in base material when...

  14. Marangoni driven free surface flows in liquid weld pools

    NARCIS (Netherlands)

    Saldi, Z.S.

    2012-01-01

    Extending the weldability of novel materials, and improving the weld quality by tailoring weld microstructures are key factors to obtain the welding techniques demanded in the modern manufacturing industries. This can be done, for example, by feeding chemical elements from a consumable wire into the

  15. Marangoni driven free surface flows in liquid weld pools

    NARCIS (Netherlands)

    Saldi, Z.S.

    2012-01-01

    Extending the weldability of novel materials, and improving the weld quality by tailoring weld microstructures are key factors to obtain the welding techniques demanded in the modern manufacturing industries. This can be done, for example, by feeding chemical elements from a consumable wire into the

  16. The Low Pressure Gas Effects on the Potency of AN Electron Beam on Ceramic Fabric Materials for Space Welding

    Science.gov (United States)

    Nunes, Arthur C.; Fragomeni, James M.

    2002-01-01

    This investigation was undertaken to evaluate if molten metal or electron beam impingement could damage or burn through the fabric of the astronauts extravehicular mobility unit (EMU) during electron beam welding exercises performed in space. An 8 kV electron beam with a current in the neighborhood of 100 mA from the Ukrainian space welding "Universal Hand Tool" burned holes in Nextel AF-62 ceramic cloth designed to withstand temperatures up to 1427°C. The burnthrough time was on the order of 8 s at standoff distances between UHT and cloth ranging from 6 to 24 in. At both closer (2 in) and farther (48 in) standoff distances, the potency of the beam against the cloth declined and the burnthrough time went up significantly. Prior to the test it had been expected that the beam would lay down a static charge on the cloth and be deflected without damaging the cloth. The burnthrough is thought to be an effect of partial transmission of beam power by a stream of positive ions generated by the high voltage electron beam from contaminant gas in the "vacuum" chamber. A rough quantitative theoretical computation appears to substantiate this possibility.

  17. Weld repair method for aluminum lithium seam

    Science.gov (United States)

    McGee, William Floyd (Inventor); Rybicki, Daniel John (Inventor)

    1998-01-01

    Aluminum-lithium plates are butt-welded by juxtaposing the plates and making a preliminary weld from the rear or root side of the seam. An initial weld is then made from the face side of the seam, which may cause a defect in the root portion. A full-size X-ray is made and overlain over the seam to identify the defects. The defect is removed from the root side, and rewelded. Material is then removed from the face side, and the cavity is rewelded. The procedure repeats, alternating from the root side to the face side, until the weld is sound.

  18. ARc Welding (Industrial Processing Series).

    Science.gov (United States)

    ARC WELDING , *BIBLIOGRAPHIES), (*ARC WELDS, BIBLIOGRAPHIES), ALUMINUM ALLOYS, TITANIUM ALLOYS, CHROMIUM ALLOYS, METAL PLATES, SPOT WELDING , STEEL...INERT GAS WELDING , MARAGING STEELS, MICROSTRUCTURE, HEAT RESISTANT ALLOYS, HEAT RESISTANT METALS, WELDABILITY, MECHANICAL PROPERTIES, MOLYBDENUM ALLOYS, NICKEL ALLOYS, RESISTANCE WELDING

  19. Welding and Joining of Titanium Aluminides

    Directory of Open Access Journals (Sweden)

    Jian Cao

    2014-06-01

    Full Text Available Welding and joining of titanium aluminides is the key to making them more attractive in industrial fields. The purpose of this review is to provide a comprehensive overview of recent progress in welding and joining of titanium aluminides, as well as to introduce current research and application. The possible methods available for titanium aluminides involve brazing, diffusion bonding, fusion welding, friction welding and reactive joining. Of the numerous methods, solid-state diffusion bonding and vacuum brazing have been most heavily investigated for producing reliable joints. The current state of understanding and development of every welding and joining method for titanium aluminides is addressed respectively. The focus is on the fundamental understanding of microstructure characteristics and processing–microstructure–property relationships in the welding and joining of titanium aluminides to themselves and to other materials.

  20. Microstructure analysis in friction welding of copper and aluminum

    Science.gov (United States)

    Wibowo, A. G. Wahyu; Ismail, Rifky; Jamari, J.

    2016-04-01

    The Friction welding is a welding method with utilizing heat generated due to friction. Surfaces of two materials to be joined, one rotates the other being idle, is contacted by a pressure force. Friction on the second contact surface is done continuously so that the heat generated by the continuous friction will continue to rise. With the heat and the pressure force on the second surface to the second meeting of the material reaches its melting temperature then there is the process of welding. This paper examines the influence of the pressure force, rotational speed and contact time on friction welding of Aluminum (Al) and Copper (Cu) to the quality of welded joints. Friction welding process is performed on a friction welding machine that is equipped with the loading mechanism. The parameters used are the pressure force, rotational speed and friction time. Determination of the quality of welding is done by testing the tensile strength, hardness, and micro structure on the weld joint areas. The results showed that the friction welding quality is very good, this is evidenced by the results of a tensile strength test where the fault occurs outside the weld joint and increased violence in the weld joint. On the results visually cuts the welding area did not reveal any porosity so that it can be concluded that each metal contacts have melted perfectly and produce a connection with good quality.

  1. Analysis of welding distortion due to narrow-gap welding of upper port plug

    Energy Technology Data Exchange (ETDEWEB)

    Biswas, Pankaj, E-mail: panu012@yahoo.co.i [Department of Ocean Engineering and Naval Architecture, Indian Institute of Technology, Kharagpur, Pin 721302 (India); Mandal, N.R., E-mail: nrm@naval.iitkgp.ernet.i [Department of Ocean Engineering and Naval Architecture, Indian Institute of Technology, Kharagpur, Pin 721302 (India); Vasu, Parameswaran, E-mail: parameswaran.vasu@iter-india.or [ITER-India, Institute of Plasma Research, Ahmedabad (India); Padasalag, Shrishail B., E-mail: subhasis.panja@iter-india.or [ITER-India, Institute of Plasma Research, Ahmedabad (India)

    2010-08-15

    Narrow-gap welding is a low distortion welding process. This process allows very thick plates to be joined using fewer weld passes as compared to conventional V-groove or double V-groove welding. In case of narrow-gap arc welding as the heat input and weld volume is low, it reduces thermal stress leading to reduction of both residual stress and distortion. In this present study the effect of narrow-gap welding was studied on fabrication of a scaled down port plug in the form of a trapezoidal box made of 10 mm thick mild steel (MS) plates using gas tungsten arc welding (GTAW). Inherent strain method was used for numerical prediction of resulting distortions. The numerical results compared well with that of the experimentally measured distortion. The validated numerical scheme was used for prediction of weld induced distortion due to narrow-gap welding of full scale upper port plug made of 60 mm thick SS316LN material as is proposed for use in ITER project. It was observed that it is feasible to fabricate the said port plug keeping the distortions minimum within about 7 mm using GTAW for root pass welding followed by SMAW for filler runs.

  2. Resistance Welding of Thermoplastic Composites: Process and Performance

    OpenAIRE

    Shi, H.

    2014-01-01

    Compared to thermoset composites, thermoplastic composites are drawing more and more attention by aircraft industries not only due to their excellent material properties but also due to their potentials to reduce cycle time and structure cost by using low-cost manufacturing technologies such as welding. Resistance welding has been regarded as one of the most promising welding techniques owing to the low energy consumption, simplicity of welding operation and capability for scaling up. Previou...

  3. Patent Overlay Mapping: Visualizing Technological Distance

    CERN Document Server

    Kay, Luciano; Youtie, Jan; Porter, Alan L; Rafols, Ismael

    2012-01-01

    The purpose of this paper is to present a new global patent map that represents all technological categories, and a method to locate patent data of individual organizations and technological fields on the global map. This second patent overlay map technique is shown to be of potential interest to support competitive intelligence and policy decision-making. The global patent map is based on similarities in citing-to-cited relationships between categories of the International Patent Classification (IPC) of European Patent Office (EPO) patents from 2000 to 2006. This patent dataset, extracted from PatStat database, represents more than 760,000 patent records in more than 400 IPC categories. To illustrate the kind of analytical support offered by this approach, the paper shows the overlay of nanotechnology-related patenting activities of two companies and two different nanotechnology subfields on to the global patent map. The exercise shows the potential of patent overlay maps to visualize technological areas and...

  4. Exploring overlay journals: the RIOJA project

    CERN Document Server

    CERN. Geneva

    2007-01-01

    Researchers in cosmology and astrophysics depend on the arXiv repository for the registration and dissemination of their work, as well as for current awareness, yet they continue to submit papers to journals for review. Could rapid quality certification be overlaid directly onto the arXiv repository? This presentation introduces the RIOJA (Repository Interface to Overlaid Journal Archives) project, on which a group of cosmology researchers from the UK is working with UCL Library Services and Cornell University. The project is creating a tool to support the overlay of journals onto repositories, and will demonstrate a cosmology journal overlaid on top of arXiv. RIOJA will also work with the cosmology community to explore the social and economic aspects of journal overlay in this discipline: what other value, besides the quality stamp, does journal publication typically add? What are the costs of the ideal overlay journal for this community, and how could those costs be recovered? Would researchers real...

  5. Influence of the parameters of a high-frequency acoustic wave on the structure, properties, and plastic flow of metal in the zone of a joint of materials welded by ultrasound-assisted explosive welding

    Science.gov (United States)

    Peev, A. P.; Kuz'min, S. V.; Lysak, V. I.; Kuz'min, E. V.; Dorodnikov, A. N.

    2017-05-01

    The results of an investigation of the influence of the parameters of high-frequency acoustic wave on the structure and properties of the zone of joint of homogeneous metals bonded by explosive welding under the action of ultrasound have been presented. The influence of the frequency and amplitude of ultrasonic vibrations on the structure and properties of the explosively welded joints compared with the samples welded without the application of ultrasound has been established. The action of high-frequency acoustic waves on the metal leads to a reduction in the dynamic yield stress, which changes the properties of the surface layers of the metal and the conditions of the formation of the joint of the colliding plates upon the explosive welding. It has been shown that the changes in the length and amplitude of waves that arise in the weld joint upon the explosive welding with the simultaneous action of ultrasonic vibrations are connected with a decrease in the magnitude of the deforming pulse and time of action of the compressive stresses that exceed the dynamic yield stress beyond the point of contact.

  6. Structural and mechanical properties of welded joints of reduced activation martensitic steels

    Energy Technology Data Exchange (ETDEWEB)

    Filacchioni, G. E-mail: gianni.filacchioni@casaccia.enea.it; Montanari, R.; Tata, M.E.; Pilloni, L

    2002-12-01

    Gas tungsten arc welding and electron beam welding methods were used to realise welding pools on plates of reduced activation martensitic steels. Structural and mechanical features of these simulated joints have been investigated in as-welded and post-welding heat-treated conditions. The research allowed to assess how each welding technique affects the original mechanical properties of materials and to find suitable post-welding heat treatments. This paper reports results from experimental activities on BATMAN II and F82H mod. steels carried out in the frame of the European Blanket Project - Structural Materials Program.

  7. Follow the track: The effects of silicon dioxide on GTA welding

    NARCIS (Netherlands)

    Schrauwers, A.

    2001-01-01

    Silicon dioxide, in other words sand, turns out to be a highly useful helper for arc welding processes. It can be used as a tracer for a welding robot to follow the weld line and it can also make welding go faster and "deeper". At the Materials Science department of the Delft University of Technolog

  8. Resistance spot welding of a complicated joint in new advanced high strength steel

    NARCIS (Netherlands)

    Nick den Uijl; Joop Pauwelussen

    2015-01-01

    The goal of this article is to investigate resistance spot welding of a complicated welding configuration of three sheets of dissimilar steel sheet materials with shunt welds, using simulations. The configuration used resembles a case study of actual welds in automotive applications. One of the

  9. Resistance spot welding of a complicated joint in new advanced high strength steel

    NARCIS (Netherlands)

    Uijl, Nick den; Pauwelussen, Joop

    2015-01-01

    The goal of this article is to investigate resistance spot welding of a complicated welding configuration of three sheets of dissimilar steel sheet materials with shunt welds, using simulations. The configuration used resembles a case study of actual welds in automotive applications. One of the stee

  10. Laser micro welding of copper and aluminum

    Science.gov (United States)

    Mys, Ihor; Schmidt, Michael

    2006-02-01

    Aluminum combines comparably good thermal and electrical properties with a low price and a low material weight. These properties make aluminum a promising alternative to copper for a large number of electronic applications, especially when manufacturing high volume components. However, a main obstacle for a wide use of this material is the lack of a reliable joining process for the interconnection of copper and aluminum. The reasons for this are a large misalignment in the physical properties and even more a poor metallurgical affinity of both materials that cause high crack sensitivity and the formation of brittle intermetallic phases during fusion welding. This paper presents investigations on laser micro welding of copper and aluminum with the objective to eliminate brittle intermetallic phases in the welding structure. For these purposes a combination of spot welding, a proper beam offset and special filler material are applied. The effect of silver, nickel and tin filler materials in the form of thin foils and coatings in a thickness range 3-100 μm has been investigated. Use of silver and tin filler materials yields to a considerable improvement of the static and dynamic mechanical stability of welded joints. The analysis of the weld microstructure shows that an application even of small amounts of suitable filler materials helps to avoid critical, very brittle intermetallic phases on the interface between copper and solidified melt in the welded joints.

  11. A new method for welding aluminum alloy LY12CZ sheet with high strength

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    From the viewpoint of welding mechanics, a new welding technology-trailing peening was applied firstly to weld aluminum alloy LY12CZ sheet with high susceptibility to hot cracking. Trailing peening can exert a transverse extrusion strain on the metal in brittle temperature region (BTR) which can compensate for the tensioning strain during the cooling procedure post welding. So, welding hot cracking of LY12CZ sheet can be controlled effectively on the special jig for hot cracking experiment, and the phenomenon of hot cracking can't be found in specimens with large dimensions finally. At the same time, welding with trailing peening can decrease welding distortion caused by longitudinal and transverse shrinkage of weld obviously. Due to strengthening the poor position-weld toe during the process of welding, the residual stress distribution of welded joint is more reasonable. Contrast with conventional welding, mechanical properties such as tensile strength, prolongation ratio and cold-bending angle of welded joint with trailing peening can be improved obviously, and rupture position of welded joint transits from weld toe at conventional welding to weld metal at trailing peening. So, welding with trailing peening can be regarded as a dynamic welding method with low stress, little distortion and hot cracking-free really. As far as theoretical analysis is concerned, the technology of trailing peening can be used to weld the materials with high susceptibility to hot cracking such as LY12CZ and LD10, and solve the welding distortion of thin plate-shell welded structures which contain closed welds such as flange. In addition, the technology of trailing peening has many advantages: simple device, high efficiency, low cost and flexible application which make the welding method have widely applied foreground in the field of aeronautics and aerospace.

  12. KML Super Overlay to WMS Translator

    Science.gov (United States)

    Plesea, Lucian

    2007-01-01

    This translator is a server-based application that automatically generates KML super overlay configuration files required by Google Earth for map data access via the Open Geospatial Consortium WMS (Web Map Service) standard. The translator uses a set of URL parameters that mirror the WMS parameters as much as possible, and it also can generate a super overlay subdivision of any given area that is only loaded when needed, enabling very large areas of coverage at very high resolutions. It can make almost any dataset available as a WMS service visible and usable in any KML application, without the need to reformat the data.

  13. Characterization of duplex stainless steel weld metals obtained by hybrid plasma-gas metal arc welding

    Directory of Open Access Journals (Sweden)

    Koray Yurtisik

    2013-09-01

    Full Text Available Despite its high efficiency, autogenous keyhole welding is not well-accepted for duplex stainless steels because it causes excessive ferrite in as-welded duplex microstructure, which leads to a degradation in toughness and corrosion properties of the material. Combining the deep penetration characteristics of plasma arc welding in keyhole mode and metal deposition capability of gas metal arc welding, hybrid plasma - gas metal arc welding process has considered for providing a proper duplex microstructure without compromising the welding efficiency. 11.1 mm-thick standard duplex stainless steel plates were joined in a single-pass using this novel technique. Same plates were also subjected to conventional gas metal arc and plasma arc welding processes, providing benchmarks for the investigation of the weldability of the material. In the first place, the hybrid welding process enabled us to achieve less heat input compared to gas metal arc welding. Consequently, the precipitation of secondary phases, which are known to be detrimental to the toughness and corrosion resistance of duplex stainless steels, was significantly suppressed in both fusion and heat affected zones. Secondly, contrary to other keyhole techniques, proper cooling time and weld metal chemistry were achieved during the process, facilitating sufficient reconstructive transformation of austenite in the ferrite phase.

  14. Ductile film delamination from compliant substrates using hard overlayers

    Science.gov (United States)

    Cordill, M.J.; Marx, V.M.; Kirchlechner, C.

    2014-01-01

    Flexible electronic devices call for copper and gold metal films to adhere well to polymer substrates. Measuring the interfacial adhesion of these material systems is often challenging, requiring the formulation of different techniques and models. Presented here is a strategy to induce well defined areas of delamination to measure the adhesion of copper films on polyimide substrates. The technique utilizes a stressed overlayer and tensile straining to cause buckle formation. The described method allows one to examine the effects of thin adhesion layers used to improve the adhesion of flexible systems. PMID:25641995

  15. Fundamentals of Welding. Teacher Edition.

    Science.gov (United States)

    Fortney, Clarence; And Others

    These instructional materials assist teachers in improving instruction on the fundamentals of welding. The following introductory information is included: use of this publication; competency profile; instructional/task analysis; related academic and workplace skills list; tools, materials, and equipment list; and 27 references. Seven units of…

  16. Materials for Advanced Ultrasupercritical Steam Turbines Task 3: Materials for Non-Welded Rotors, Buckets, and BoltingMaterials for Advanced Ultrasupercritical Steam Turbines

    Energy Technology Data Exchange (ETDEWEB)

    Saha, Deepak

    2015-09-15

    The primary objective of the task was to characterize the materials suitable for mechanically coupled rotor, buckets and bolting operating with an inlet temperature of 760°C (1400°F). A previous study DOE-FC26-05NT42442, identified alloys such as Haynes®282®, Nimonic 105, Inconel 740, Waspaloy, Nimonic 263, and Inconel 617 as potential alloys that met the requirements for the necessary operating conditions. Of all the identified materials, Waspaloy has been widely utilized in the aviation industry in the form of disk and other smaller forgings, and sufficient material properties and vendor experience exist, for the design and manufacture of large components. The European program characterizing materials for A-USC conditions are evaluating Nimonic 263 and Inconel 617 for large components. Inconel 740 has been studied extensively as a part of the boiler consortium and is code approved. Therefore, the consortium focused efforts in the development of material properties for Haynes®282® and Nimonic 105 to avoid replicative efforts and provide material choices/trade off during the detailed design of large components. Commercially available Nimonic 105 and Haynes®282® were evaluated for microstructural stability by long term thermal exposure studies. Material properties requisite for design such as tensile, creep / rupture, low cycle fatigue, high cycle fatigue, fatigue crack growth rate, hold-time fatigue, fracture toughness, and stress relaxation are documented in this report. A key requisite for the success of the program was a need demonstrate the successful scale up of the down-selected alloys, to large components. All property evaluations in the past were performed on commercially available bar/billet forms. Components in power plant equipment such as rotors and castings are several orders in magnitude larger and there is a real need to resolve the scalability issue. Nimonic 105 contains high volume fraction y’ [>50%], and hence the alloy is best suited

  17. Hybrid overlay metrology for high order correction by using CDSEM

    Science.gov (United States)

    Leray, Philippe; Halder, Sandip; Lorusso, Gian; Baudemprez, Bart; Inoue, Osamu; Okagawa, Yutaka

    2016-03-01

    Overlay control has become one of the most critical issues for semiconductor manufacturing. Advanced lithographic scanners use high-order corrections or correction per exposure to reduce the residual overlay. It is not enough in traditional feedback of overlay measurement by using ADI wafer because overlay error depends on other process (etching process and film stress, etc.). It needs high accuracy overlay measurement by using AEI wafer. WIS (Wafer Induced Shift) is the main issue for optical overlay, IBO (Image Based Overlay) and DBO (Diffraction Based Overlay). We design dedicated SEM overlay targets for dual damascene process of N10 by i-ArF multi-patterning. The pattern is same as device-pattern locally. Optical overlay tools select segmented pattern to reduce the WIS. However segmentation has limit, especially the via-pattern, for keeping the sensitivity and accuracy. We evaluate difference between the viapattern and relaxed pitch gratings which are similar to optical overlay target at AEI. CDSEM can estimate asymmetry property of target from image of pattern edge. CDSEM can estimate asymmetry property of target from image of pattern edge. We will compare full map of SEM overlay to full map of optical overlay for high order correction ( correctables and residual fingerprints).

  18. Laser based spot weld characterization

    Science.gov (United States)

    Jonietz, Florian; Myrach, Philipp; Rethmeier, Michael; Suwala, Hubert; Ziegler, Mathias

    2016-02-01

    Spot welding is one of the most important joining technologies, especially in the automotive industry. Hitherto, the quality of spot welded joints is tested mainly by random destructive tests. A nondestructive testing technique offers the benefit of cost reduction of the testing procedure and optimization of the fabrication process, because every joint could be examined. This would lead to a reduced number of spot welded joints, as redundancies could be avoided. In the procedure described here, the spot welded joint between two zinc-coated steel sheets (HX340LAD+Z100MB or HC340LA+ZE 50/50) is heated optically on one side. Laser radiation and flash light are used as heat sources. The melted zone, the so called "weld nugget" provides the mechanical stability of the connection, but also constitutes a thermal bridge between the sheets. Due to the better thermal contact, the spot welded joint reveals a thermal behavior different from the surrounding material, where the heat transfer between the two sheets is much lower. The difference in the transient thermal behavior is measured with time resolved thermography. Hence, the size of the thermal contact between the two sheets is determined, which is directly correlated to the size of the weld nugget, indicating the quality of the spot weld. The method performs well in transmission with laser radiation and flash light. With laser radiation, it works even in reflection geometry, thus offering the possibility of testing with just one-sided accessibility. By using heating with collimated laser radiation, not only contact-free, but also remote testing is feasible. A further convenience compared to similar thermographic approaches is the applicability on bare steel sheets without any optical coating for emissivity correction. For this purpose, a proper way of emissivity correction was established.

  19. Research on CMT welding of nickel-based alloy with stainless steel

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Cold Metal Transfer (CMT) welding technique is a new welding technique introduced by Fronius company. CMT welding of nickel-based alloy with stainless steel was carried out using CuSi3 filler wire in this paper. Effects of welding parameters, including welding current, welding speed, etc, on weld surface appearance were tested. Microstructure and mechanical properties of CMT weld were studied. The results show that the thickness of interface reaction layer of the nickel-based alloy is 14.3μm, which is only 4.33% of base material. The weld is made up of two phases,α-copper and iron-based solid solution. Rupture occurs initially at the welded seam near the edge of stainless steel in shear test. The maximum shear strength of the CuSi3 welded joint is 184.9MPa.

  20. Friction stir welding characteristics of two aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    刘会杰; 藤井英俊; 前田将克; 野城清

    2003-01-01

    The friction stir welding characteristics of the strain-hardened AA1050-H24 and precipitate-hardened AA2017-T351 aluminum alloys were examined in order to reveal the effects of the alloy properties on the friction stir welding behavior of the base materials. The results show that (1) for AA1050-H24, the weld possesses a smooth surface and clear ripples, there is no elliptical weld nugget in the weld, there is not discernible interface between the stir zone and the thermo-mechanically affected zone(TMAZ), and the internal defect of the weld looks like a long crack and is located in the lower part of the weld; (2) for AA2017-T351, the weld usually possesses a rough surface and visible ripples, the elliptical weld nugget clearly exists in the weld and there is obvious plastic flow and a discernible interface between the nugget and the TMAZ, and the internal defect of the weld is composed of many voids and distributed in the middle part of the weld; (3) the effective ranges of the welding parameters for AA1050-H24 and AA2017-T351 are both narrow, especially for the latter; and (4) the tensile strength efficiencies of the joints for the two typical alloys are similar, i e 79% for AA1050-H24 and 82% for AA2017-T351.

  1. Nanostructurization and thermal properties of polyethylenes' welds

    Science.gov (United States)

    Galchun, Anatoliy; Korab, Nikolay; Kondratenko, Volodymyr; Demchenko, Valeriy; Shadrin, Andriy; Anistratenko, Vitaliy; Iurzhenko, Maksym

    2015-03-01

    As it is known, polyethylene (PE) is one of the common materials in the modern world, and PE products take the major share on industrial and trade markets. For example, various types of technical PE like PE-63, PE-80, and PE-100 have wide industrial applications, i.e., in construction, for pipeline systems etc. A rapid development of plastics industry outstrips detailed investigation of welding processes and welds' formation mechanism, so they remain unexplored. There is still no final answer to the question how weld's microstructure forms. Such conditions limit our way to the understanding of the problem and, respectively, prevent scientific approaches to the welding of more complicated (from chemical point of view) types of polymers than PE. Taking into account state-of-the-art, the article presents results of complex studies of PE weld, its structure, thermophysical and operational characteristics, analysis of these results, and basing on that some hypotheses of welded joint and weld structure formation. It is shown that welding of dissimilar types of polyethylene, like PE-80 and PE-100, leads to the formation of better-ordered crystallites, restructuring the crystalline phase, and amorphous areas with internal stresses in the welding zone.

  2. Improving Fatigue Performance of AHSS Welds

    Energy Technology Data Exchange (ETDEWEB)

    Feng, Zhili [ORNL; Yu, Xinghua [ORNL; ERDMAN III, DONALD L [ORNL; Wang, Yanli [ORNL; Kelly, Steve [ArcelorMittal USA; Hou, Wenkao [ArcelorMittal USA; Yan, Benda [ArcelorMittal USA; Wang, Zhifeng [Colorado School of Mines, Golden; Yu, Zhenzhen [Colorado School of Mines, Golden; Liu, Stephen [Colorado School of Mines, Golden

    2015-03-01

    Reported herein is technical progress on a U.S. Department of Energy CRADA project with industry cost-share aimed at developing the technical basis and demonstrate the viability of innovative in-situ weld residual stresses mitigation technology that can substantially improve the weld fatigue performance and durability of auto-body structures. The developed technology would be costeffective and practical in high-volume vehicle production environment. Enhancing weld fatigue performance would address a critical technology gap that impedes the widespread use of advanced high-strength steels (AHSS) and other lightweight materials for auto body structure light-weighting. This means that the automotive industry can take full advantage of the AHSS in strength, durability and crashworthiness without the concern of the relatively weak weld fatigue performance. The project comprises both technological innovations in weld residual stress mitigation and due-diligence residual stress measurement and fatigue performance evaluation. Two approaches were investigated. The first one was the use of low temperature phase transformation (LTPT) weld filler wire, and the second focused on novel thermo-mechanical stress management technique. Both technical approaches have resulted in considerable improvement in fatigue lives of welded joints made of high-strength steels. Synchrotron diffraction measurement confirmed the reduction of high tensile weld residual stresses by the two weld residual stress mitigation techniques.

  3. Development of a comprehensive weld process model

    Energy Technology Data Exchange (ETDEWEB)

    Radhakrishnan, B.; Zacharia, T.; Paul, A.

    1997-05-01

    This cooperative research and development agreement (CRADA) between Concurrent Technologies Corporation (CTC) and Lockheed Martin Energy Systems (LMES) combines CTC`s expertise in the welding area and that of LMES to develop computer models and simulation software for welding processes. This development is of significant impact to the industry, including materials producers and fabricators. The main thrust of the research effort was to develop a comprehensive welding simulation methodology. A substantial amount of work has been done by several researchers to numerically model several welding processes. The primary drawback of most of the existing models is the lack of sound linkages between the mechanistic aspects (e.g., heat transfer, fluid flow, and residual stress) and the metallurgical aspects (e.g., microstructure development and control). A comprehensive numerical model which can be used to elucidate the effect of welding parameters/conditions on the temperature distribution, weld pool shape and size, solidification behavior, and microstructure development, as well as stresses and distortion, does not exist. It was therefore imperative to develop a comprehensive model which would predict all of the above phenomena during welding. The CRADA built upon an already existing three-dimensional (3-D) welding simulation model which was developed by LMES which is capable of predicting weld pool shape and the temperature history in 3-d single-pass welds. However, the model does not account for multipass welds, microstructural evolution, distortion and residual stresses. Additionally, the model requires large resources of computing time, which limits its use for practical applications. To overcome this, CTC and LMES have developed through this CRADA the comprehensive welding simulation model described above.

  4. Colors, colored overlays, and reading skills

    Directory of Open Access Journals (Sweden)

    Arcangelo eUccula

    2014-07-01

    Full Text Available In this article, we are concerned with the role of colors in reading written texts. It has been argued that colored overlays applied above written texts positively influence both reading fluency and reading speed. These effects would be particularly evident for those individuals affected by the so called Meares-Irlen syndrome, i.e. who experience eyestrain and/or visual distortions – e.g. color, shape or movement illusions – while reading. This condition would interest the 12-14% of the general population and up to the 46% of the dyslexic population. Thus, colored overlays have been largely employed as a remedy for some aspects of the difficulties in reading experienced by dyslexic individuals, as fluency and speed. Despite the wide use of colored overlays, how they exert their effects has not been made clear yet. Also, according to some researchers, the results supporting the efficacy of colored overlays as a tool for helping readers are at least controversial. Furthermore, the very nature of the Meares-Irlen syndrome has been questioned. Here we provide a concise, critical review of the literature.

  5. Physical expander in Virtual Tree Overlay

    CERN Document Server

    Izumi, Taisuke; Valero, Mathieu

    2011-01-01

    In this paper, we propose a new construction of constantdegree expanders motivated by their application in P2P overlay networks and in particular in the design of robust trees overlay. Our key result can be stated as follows. Consider a complete binary tree T and construct a random pairing {\\Pi} between leaf nodes and internal nodes. We prove that the graph G\\Pi obtained from T by contracting all pairs (leaf-internal nodes) achieves a constant node expansion with high probability. The use of our result in improving the robustness of tree overlays is straightforward. That is, if each physical node participating to the overlay manages a random pair that couples one virtual internal node and one virtual leaf node then the physical-node layer exhibits a constant expansion with high probability. We encompass the difficulty of obtaining this random tree virtualization by proposing a local, selforganizing and churn resilient uniformly-random pairing algorithm with O(log2 n) running time. Our algorithm has the merit ...

  6. Thermomechanical Modelling of Friction Stir Welding

    DEFF Research Database (Denmark)

    Hattel, Jesper Henri; Schmidt, Henrik Nikolaj Blicher; Tutum, Cem Celal

    2009-01-01

    Friction Stir Welding (FSW) is a fully coupled thermomechanical process and should in general be modelled as such. Basically, there are two major application areas of thermomechanical models in the investigation of the FSW process: i) Analysis of the thermomechanical conditions such as e.g. heat...... generation and local material deformation (often referred to as flow) during the welding process itself. ii) Prediction of the residual stresses that will be present in the joint structure post to welding. While the former in general will call for a fully-coupled thermomechanical procedure, however...... for the FSW process at hand, the heat generation must either be prescribed analytically or based on a fully coupled analysis of the welding process itself. Along this line, a recently proposed thermal-pseudo-mechanical model is presented in which the temperature dependent yield stress of the weld material...

  7. Shielding gas effect on weld characteristics in arc-augmented laser welding process of super austenitic stainless steel

    Science.gov (United States)

    Sathiya, P.; Kumar Mishra, Mahendra; Soundararajan, R.; Shanmugarajan, B.

    2013-02-01

    A series of hybrid welding (gas metal arc welding-CO2 laser beam welding) experiments were conducted on AISI 904L super austenitic stainless steel sheet of 5 mm thickness. A detailed study of CO2 Laser-GMAW hybrid welding experiments with different shielding gas mixtures (100% He, 50% He+50% Ar, 50%He+45% Ar+5% O2, and 45% He+45% Ar+10% N2) were carried out and the results are presented. The resultant welds were subjected to detailed mechanical and microstructural characterization. Hardness testing revealed that the hardness values in the fusion zone were higher than the base material irrespective of the parameters. Transverse tensile testing showed that the joint efficiency is 100% with all the shielding gas experimented. Impact energy values of the welds were also found to be higher than the base material and the fractrograph taken in scanning electron microscope (SEM) has shown that the welds exhibited dimple fracture similar to the base material.

  8. Friction Stir Welding

    Science.gov (United States)

    Nunes, Arthur C., Jr.

    2008-01-01

    Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and promises to be an important welding process for any industries where welds of optimal quality are demanded. This article provides an introduction to the FSW process. The chief concern is the physical effect of the tool on the weld metal: how weld seam bonding takes place, what kind of weld structure is generated, potential problems, possible defects for example, and implications for process parameters and tool design. Weld properties are determined by structure, and the structure of friction stir welds is determined by the weld metal flow field in the vicinity of the weld tool. Metal flow in the vicinity of the weld tool is explained through a simple kinematic flow model that decomposes the flow field into three basic component flows: a uniform translation, a rotating solid cylinder, and a ring vortex encircling the tool. The flow components, superposed to construct the flow model, can be related to particular aspects of weld process parameters and tool design; they provide a bridge to an understanding of a complex-at-first-glance weld structure. Torques and forces are also discussed. Some simple mathematical models of structural aspects, torques, and forces are included.

  9. Low temperature influence in the predicted of pavement overlay

    OpenAIRE

    Minhoto, Manuel; Pais, Jorge; Pereira, Paulo; Picado-Santos, Luís

    2003-01-01

    This paper describes a study of the influence of temperature variation in the pavement overlay life, using finite-element methodology that considers the most predominant type of overlay distress observed in the field: the reflective cracking. The temperature variation has a significant influence on thermally induced stresses that, in turn, affects the overlay predictive service life. This paper presents a three-dimensional (3D) finite element analysis used to predict the pavement overlay life...

  10. An Overlay Architecture for Throughput Optimal Multipath Routing

    Science.gov (United States)

    2017-01-14

    1 An Overlay Architecture for Throughput Optimal Multipath Routing Nathaniel M. Jones, Georgios S. Paschos, Brooke Shrader, and Eytan Modiano...decisions. In this work, we study an overlay architecture for dynamic routing such that only a subset of devices (overlay nodes) need to make dynamic routing...a legacy network. Network overlays are frequently used to deploy new communication architectures in legacy networks [13]. To accomplish this, messages

  11. Large dynamic range Atomic Force Microscope for overlay improvements

    NARCIS (Netherlands)

    Kuiper, S.; Fritz, E.C.; Crowcombe, W.E.; Liebig, T.; Kramer, G.F.I.; Witvoet, G.; Duivenvoorde, T.; Overtoom, A.J.; Rijnbeek, R.A.; Zwet, E.J. van; Dijsseldonk, A. van; Boef, A. den; Beems, M.; Levasier, L.

    2016-01-01

    Nowadays most overlay metrology tools assess the overlay performance based on marker features which are deposited next to the functional device features within each layer of the semiconductor device. However, correct overlay of the relatively coarse marker features does not directly guarantee correc

  12. Network-aware SuperPeers-Peers Geometric Overlay Network

    NARCIS (Netherlands)

    Lua, E.K.; Zhou, X.

    2007-01-01

    Peer-to-Peer (P2P) overlay networks can be utilized to deploy massive Internet overlay services such as multicast, content distribution, file sharing, etc. efficiently without any underlying network support. The crucial step to meet this objective is to design network-aware overlay network

  13. Network-aware SuperPeers-Peers Geometric Overlay Network

    NARCIS (Netherlands)

    Lua, E.K.; Zhou, X.

    2007-01-01

    Peer-to-Peer (P2P) overlay networks can be utilized to deploy massive Internet overlay services such as multicast, content distribution, file sharing, etc. efficiently without any underlying network support. The crucial step to meet this objective is to design network-aware overlay network topologie

  14. Network-aware SuperPeers-Peers Geometric Overlay Network

    NARCIS (Netherlands)

    Lua, E.K.; Zhou, X.

    2007-01-01

    Peer-to-Peer (P2P) overlay networks can be utilized to deploy massive Internet overlay services such as multicast, content distribution, file sharing, etc. efficiently without any underlying network support. The crucial step to meet this objective is to design network-aware overlay network topologie

  15. Influência do material de base sobre o rendimento de fusão em soldagem a arco Influence of base material on the melting efficiency in arc welding

    Directory of Open Access Journals (Sweden)

    Ruham Pablo Reis

    2011-12-01

    Full Text Available O objetivo deste trabalho foi determinar o comportamento do rendimento bruto de fusão em soldagem a arco frente a diferentes tipos de material de base (aço ao carbono, aço inoxidável e alumínio. Como extensão, objetivou-se também estimar de forma indireta o rendimento térmico do processo em questão usando-se estimação de isotermas por método analítico. Para isto, foram feitas soldagens sobre placas de teste utilizando-se o processo TIG nos três materiais em dois níveis de corrente de soldagem. Foi verificado que o rendimento bruto de fusão é muito baixo (menor que 10%, mas tende a aumentar com a elevação do nível de corrente de soldagem (efeito da dimensão da peça. O alumínio apresentou o menor rendimento de fusão, tendo o aço inoxidável apresentado o melhor aproveitamento do calor imposto. Em relação ao rendimento térmico, a metodologia proposta não se mostrou adequada.The aim of this work was to determine the behavior of the gross melting efficiency in arc welding towards different types of materials (carbon steel, stainless steel and aluminum alloy. An extra objective was to indirectly estimate the thermal efficiency of the process using the estimation of isotherms by analytic methods. For that, welds were carried out over three materials at two welding current levels using the GTAW process. It was verified that the melting efficiency is very low (lower than 10%, yet it rises by increasing the current level (effect of material size. The aluminum alloy presented the lowest melting efficiency in contrast to the highest heat yield of the stainless steel. With respect to the thermal efficiency, the proposed methodology was not adequate.

  16. Introduction to Welding.

    Science.gov (United States)

    Fortney, Clarence; Gregory, Mike

    This curriculum guide provides six units of instruction on basic welding. Addressed in the individual units of instruction are the following topics: employment opportunities for welders, welding safety and first aid, welding tools and equipment, basic metals and metallurgy, basic math and measuring, and procedures for applying for a welding job.…

  17. MM99.81 Projection welding of complex geometries

    DEFF Research Database (Denmark)

    Kristensen, Lars

    The objective of this work has been to establish a profound knowledge about design rules for projection welding geometries dependent of the actual material combination.Design rules and recommendations for geometries and projections in projection welding given in literature is summarised...... and these are catalogued into geometry-classes. A simulation software, SORPAS, based on the finite element method (FEM) is chosen as tool to investigate projection weld quality. SORPAS needs input of the material flow stress as function of strain, strain rate and temperature. Flow stress experiments are performed using...... been investigated.Two different welding geometries, disc with triangular ring projection welded to ring and hat welded to inside hole in ring, are both experimentally and numerically used to investigate the influence of different geometric parameters (thicknesses and angles) on weldability and weld...

  18. Laser welding in space

    Science.gov (United States)

    Kaukler, W. F.; Workman, G. L.

    1991-01-01

    Autogenous welds in 304 stainless steel were performed by Nd-YAG laser heating in a simulated space environment. Simulation consists of welding on the NASA KC-135 aircraft to produce the microgravity and by containing the specimen in a vacuum chamber. Experimental results show that the microgravity welds are stronger, harder in the fusion zone, have deeper penetration and have a rougher surface rippling of the weld pool than one-g welds. To perform laser welding in space, a solar-pumped laser concept that significantly increases the laser conversion efficiency and makes welding viable despite the limited power availability of spacecraft is proposed.

  19. Overlay control methodology comparison: field-by-field and high-order methods

    Science.gov (United States)

    Huang, Chun-Yen; Chiu, Chui-Fu; Wu, Wen-Bin; Shih, Chiang-Lin; Huang, Chin-Chou Kevin; Huang, Healthy; Choi, DongSub; Pierson, Bill; Robinson, John C.

    2012-03-01

    Overlay control in advanced integrated circuit (IC) manufacturing is becoming one of the leading lithographic challenges in the 3x and 2x nm process nodes. Production overlay control can no longer meet the stringent emerging requirements based on linear composite wafer and field models with sampling of 10 to 20 fields and 4 to 5 sites per field, which was the industry standard for many years. Methods that have emerged include overlay metrology in many or all fields, including the high order field model method called high order control (HOC), and field by field control (FxFc) methods also called correction per exposure. The HOC and FxFc methods were initially introduced as relatively infrequent scanner qualification activities meant to supplement linear production schemes. More recently, however, it is clear that production control is also requiring intense sampling, similar high order and FxFc methods. The added control benefits of high order and FxFc overlay methods need to be balanced with the increased metrology requirements, however, without putting material at risk. Of critical importance is the proper control of edge fields, which requires intensive sampling in order to minimize signatures. In this study we compare various methods of overlay control including the performance levels that can be achieved.

  20. Prediction of welding residual stress of dissimilar metal weld of nozzle using finite element analyses

    Energy Technology Data Exchange (ETDEWEB)

    Huh, Nam Su; Kim, Jong Wook; Choi, Suhn; Kim, Tae Wan [KAERI, Daejeon (Korea, Republic of)

    2008-07-01

    The Primary Water Stress Corrosion Cracking (PWSCC) of dissimilar metal weld based on Alloy 82/182 is one of major issues in material degradation of nuclear components. It is well known that the crack initiation and growth due to PWSCC is influenced by material's susceptibility to PWSCC and distribution of welding residual stress. Therefore, modeling the welding residual stress is of interest in understanding crack formation and growth in dissimilar metal weld. Currently in Korea, a numerical round robin study is undertaken to provide guidance on the welding residual stress analysis of dissimilar metal weld. As a part of this effort, the present paper investigates distribution of welding resisual stress of a ferritic low alloy steel nozzle with dissimilar metal weld using Alloy 82/182. Two-dimensional thermo-mechanical finite element analyses are carried out to simulate multi-pass welding process on the basis of the detailed design and fabrication data. The present results are compared with those from other participants, and more works incorporating physical measurements are going to be performed to quantify the uncertainties relating to modelling assumptions.

  1. A study on outcome of underlay, overlay and combined techniques of myringoplasty.

    Science.gov (United States)

    Sengupta, Arunabha; Basak, Bijan; Ghosh, Debasish; Basu, Deepjoy; Adhikari, Debasish; Maity, Kuntal

    2012-03-01

    Myringoplasty is a procedure which deals on repair of the tympanic membrane. This procedure can be done via postaural, endaural or endomeatal route. Various grafts such as temporalis fascia, vein graft, perichondrium are used. The technique can be categorized as underlay, overlay, interlay or its combination depending on the placement of the graft material. This study was done to compare underlay, overlay and combined technique in terms of the closure of the membrane defect, postoperative complications and over all success rates. Apart from few complications, this study revealed over all success rate was best with combined technique but the difference was not significant statistically when the methods are comparable among them.

  2. Microstructures and electrochemical behaviors of the friction stir welding dissimilar weld.

    Science.gov (United States)

    Shen, Changbin; Zhang, Jiayan; Ge, Jiping

    2011-06-01

    By using optical microscope, the microstructures of 5083/6082 friction stir welding (FSW) weld and parent materials were analyzed. Meanwhile, at ambient temperature and in 0.2 mol/L NaHS03 and 0.6 mol/L NaCl solutionby gravimetric test, potentiodynamic polarization curve test, electrochemical impedance spectra (EIS) and scanning electron microscope (SEM) observation, the electrochemical behavior of 5083/6082 friction stir welding weld and parent materials were comparatively investigated by gravimetric test, potentiodynamic polarization curve test, electrochemical impedance spectra (EIS) and scanning electron microscope (SEM) observation. The results indicated that at given processing parameters, the anti-corrosion property of the dissimilar weld was superior to those of the 5083 and 6082 parent materials.

  3. Numerical modeling of electron-beam welding of dissimilar metals

    Science.gov (United States)

    Krektuleva, R. A.; Cherepanov, O. I.; Cherepanov, R. O.

    2016-11-01

    This paper is devoted to numerical modeling of heat transfer processes and estimation of thermal stresses in weld seams created by electron beam welding of heterogeneous metals. The mathematical model is based on a system of equations that includes the Lagrange's variational equation of theory of plasticity and variational equation of M. Biot's principle to simulate the heat transfer processes. The two-dimensional problems (plane strain and plane stress) are considered for estimation of thermal stresses in welds considering differences of mechanical properties of welded materials. The model is developed for simulation of temperature fields and stresses during electron beam welding.

  4. Friction stir welding (FSW of aluminium foam sandwich panels

    Directory of Open Access Journals (Sweden)

    M. Bušić

    2016-07-01

    Full Text Available The article focuses on the influence of welding speed and tool tilt angle upon the mechanical properties at the friction stir welding of aluminium foam sandwich panels. Double side welding was used for producing butt welds of aluminium sandwich panels applying insertion of extruded aluminium profile. Such insertion provided lower pressure of the tool upon the aluminium panels, providing also sufficient volume of the material required for the weldment formation. Ultimate tensile strength and flexural strength for three-point bending test have been determined for samples taken from the welded joints. Results have confirmed anticipated effects of independent variables.

  5. Analysis of an Orthotropic Deck Stiffened with a Cement-Based Overlay

    DEFF Research Database (Denmark)

    Walter, Rasmus; Olesen, John Forbes; Stang, Henrik

    2007-01-01

    Over the past years, with increasing traffic volumes and higher wheel loads, fatigue damage in steel parts of typical orthotropic steel bridge decks has been experienced on heavily trafficked routes. A demand exists to find a durable system to increase the fatigue safety of orthotropic steel bridge...... decks. A solution might be to enhance the stiffness of the traditional orthotropic bridge deck by using a cement-based overlay. In this paper, an orthotropic steel bridge deck stiffened with a cement-based overlay is analyzed. The analysis is based on nonlinear fracture mechanics, and utilizes...... of crack widths. Furthermore, the analysis shows that debonding is initiated for a certain crack width in the overlay. The load level where cracking and debonding is initiated depends on the stress-crack opening relationship of the material....

  6. Laser-induced desorption of overlayer films off a heated metal substrate

    Science.gov (United States)

    Gu, Xiang; Urbassek, Herbert M.

    2007-02-01

    The temperature-induced desorption of adsorbed overlayer films with thicknesses between 4 and 200 ML off a suddenly heated metal substrate is studied using molecular-dynamics simulation. We observe that the rapid heating vaporizes the surface-near part of the overlayer film. The initial heating-induced thermoelastic pressure and the vapor pressure in the vapor film drive the remaining film as a large relatively cold cluster away from the surface. In our simulations, the material present in the developing vapor film amounts to roughly 2 ML and is quite independent of the overlayer film thickness. For cluster thicknesses beyond 40 ML, the desorption time increases only little with film thickness, while the resulting cluster velocity decreases only slightly.

  7. Advanced Welding Applications

    Science.gov (United States)

    Ding, Robert J.

    2010-01-01

    Some of the applications of advanced welding techniques are shown in this poster presentation. Included are brief explanations of the use on the Ares I and Ares V launch vehicle and on the Space Shuttle Launch vehicle. Also included are microstructural views from four advanced welding techniques: Variable Polarity Plasma Arc (VPPA) weld (fusion), self-reacting friction stir welding (SR-FSW), conventional FSW, and Tube Socket Weld (TSW) on aluminum.

  8. Alternating grain orientation and weld solidification cracking

    Science.gov (United States)

    Kou, S.; Le, Y.

    1985-10-01

    A new mechanism for reducing weld solidification cracking was proposed, based on the concept of the crack path and resistance to crack propagation, and its effectiveness was verified in magnetically oscillated GTA welds of a rather crack susceptible material 2014 aluminum alloy. This mechanism, i.e., alternating grain orientation, was most pronounced in welds made with transverse arc oscillation of low frequency and high amplitude, and solidification cracking was dramatically reduced in these welds. The effect of the arc oscillation pattern, amplitude, and frequency on the formation of alternating columnar grains and the reduction of solidification cracking in GTA welds of 2014 aluminum alloy was examined and explained. The present study demonstrated for the first time that columnar grains can, in fact, be very effective in reducing solidification cracking, provided that they are oriented favorably.

  9. Assessment of the integrity of welded pipes

    OpenAIRE

    Šarkoćević, Živče; Arsić, Miodrag; Sedmak, Aleksandar; MEĐO, Bojan; Mišić, Milan; id_orcid 0000-0003-0550-1851

    2014-01-01

    The subject of the paper is analysis of the integrity of welded pipes made of API J55 steel by high frequency contact welding (HF). Experimental research on the mechanical properties of the base material was conducted on pipes withdrawn from exploatation after 70 000 hours at service. Defect influence of the surface crack on the integrity of pipes was tested using hydrostatic pressure of pipes with axial surface crack in the base material. Fracture behaviour was tested using modified compact ...

  10. Grooving corrosion of seam welded oil pipelines

    OpenAIRE

    2014-01-01

    24” pipeline carrying oil was failed in the form of longitudinal crack at the 6 O’clock position resulting in oil spill. The failed pipe was investigated to reveal the main cause of its failure. The procedure of investigation was built on studying the intact pipe, rupture area, parent material, and intact weld. Results of chemical analysis, mechanical properties, and microstructure of the pipe material were confirmed with the specified standard. Cracks were originated from weld defected sites...

  11. Using overlays to improve network security

    Science.gov (United States)

    Keromytis, Angelos D.; Misra, Vishal; Rubenstein, Daniel

    2002-07-01

    As we increase our dependency upon networked communication, the incentive to compromise and degrade network performance increases for those who wish to disrupt the flow of information. Attacks that lead to such compromise and degradation can come in a variety of forms, including distributed denial of service (DDoS) attacks, cutting wires, jamming transmissions, and monitoring/eavesdropping. Users can protect themselves from monitoring by applying cryptographic techniques, and the recent work has explored developing networks that react to DDoS attacks by locating the source(s) of the attack. However, there has been little work that addresses preventing the other kinds of attacks as opposed to reacting to them. Here, we discuss how network overlays can be used to complicate the job of an attacker that wishes to prevent communication. To amplify our point, we focus briefly on a study of preventing DDoS attacks by using overlays.

  12. CO Chemisorption at Metal Surfaces and Overlayers

    DEFF Research Database (Denmark)

    Hammer, Bjørk; Morikawa, Y.; Nørskov, Jens Kehlet

    1996-01-01

    A database of ab initio calculations of the chemisorption energy of CO over Ni(111), Cu(111), Ru(0001), Pd(111), Ag(111), Pt(111), Au(111), Cu3Pt(111), and some metallic overlayer structures is presented. The trends can be reproduced with a simple model describing the interaction between the meta...... d states and the CO 2 pi* and 5 sigma states, renormalized by the metal sp continuum. Our model rationalizes the results by Rodriguez and Goodman [Science 257, 897 (1992)] showing a strong correlation between the CO chemisorption energy and the surface core level shift.......A database of ab initio calculations of the chemisorption energy of CO over Ni(111), Cu(111), Ru(0001), Pd(111), Ag(111), Pt(111), Au(111), Cu3Pt(111), and some metallic overlayer structures is presented. The trends can be reproduced with a simple model describing the interaction between the metal...

  13. ATLAS Pile-up and Overlay Simulation

    CERN Document Server

    Novak, Tadej; The ATLAS collaboration

    2017-01-01

    The high luminosity of the LHC results in a significant background to interesting physics events known as pile-up. ATLAS uses several methods for simulating the effects of pile-up. The mostly used method is a direct simulation of background events where multiple simulated background events are combined for each physics event. For some physics processes, a more accurate simulation can be achieved by overlaying real proton-proton collisions on a simulated hard-scatter process. Overlay is also being investigated for a premixed pile-up background to reduce CPU usage and I/O stress during the simulation. Embedding replaces the muons found in Z→mumu decays in data with simulated taus at the same 4-momenta, thus preserving the underlying event and pileup from the original data event. This talk compares the pile-up simulation methods used at the ATLAS experiment pointing their benefits and drawbacks.

  14. Mechanics Model of Plug Welding

    Science.gov (United States)

    Zuo, Q. K.; Nunes, A. C., Jr.

    2015-01-01

    An analytical model has been developed for the mechanics of friction plug welding. The model accounts for coupling of plastic deformation (material flow) and thermal response (plastic heating). The model predictions of the torque, energy, and pull force on the plug were compared to the data of a recent experiment, and the agreements between predictions and data are encouraging.

  15. Welding. FOS: Fundamentals of Service.

    Science.gov (United States)

    John Deere Co., Moline, IL.

    This manual on modern gas and arc welding is one of a series of power mechanics texts and visual aids on the servicing of automotive and off-the-road agricultural and construction equipment. Materials provide basic information with illustrations for use by vocational students and teachers as well as shop servicemen and laymen. The eight sections…

  16. Süperpozisyon apareyleri (*) (Overlay Dentures)

    OpenAIRE

    Muğan, Nuri; Cansevergil, Esengün

    2013-01-01

    SUMMARYRemovable partial or complete prothèses which are used to alleviate maxillary constriction and discrepancies in vertical -dimension are called « overlay dentures». The patients maxillary teeth or ridge is overiayed by acriylic and the artificial teeth are positioned in accordance with the mandibular teeth to establish a better occlusion as well as to improve the estetios of the individual. The improved anterior tooth relationships also provide the anatomic basis for the correct produc...

  17. Effect of welding parameters and tool shape on properties of friction stir welding of Aluminum alloy AA- 6061

    Directory of Open Access Journals (Sweden)

    Ahmad Hussain Albloushi

    2016-12-01

    Full Text Available Friction stir welding (FSW is a widely used solid state joining process for soft materials such as aluminium alloys because it avoids many of the common problems of fusion welding. It has many benefits when applied to welding of aluminum alloys. FSW process parameters such as welding speed, rotational speed and tool geometry play vital roles in the weld quality. The aim of this research is to investigate the effects of different welding speeds, rotational speeds and tool pin profile on the weld quality of a AA6061 aluminum alloy. A friction stir welding tool consists of rotating shoulder and pin that heats the working piece by friction and moves a softened alloy around it to form a joint. In this research work the effect of the tool shape and welding parameters (rotating speed and welding speed on the mechanical properties of an aluminium plates will be investigated experimentally. The induced heat during the welding process played the main role in the mechanical and appearance of the joints, which is related to the welding parameters.

  18. Laser power coupling efficiency in conduction and keyhole welding of austenitic stainless steel

    Indian Academy of Sciences (India)

    A K Nath; R Sridhar; P Ganesh; R Kaul

    2002-06-01

    Laser welding of thin sheets of AISI 304 stainless steel was carried out with high power CW CO2 laser. The laser power utilized in the welding process was estimated using the experimental results and the dimensionless parameter model for laser welding; and also the energy balance equation model. Variation of laser welding efficiency with welding speed and mode of welding was studied. Welding efficiency was high for high-speed conduction welding of thin sheets and also in keyhole welding process at high laser powers. Effect of pre-oxidization of the surface and powder as filler material on laser power coupling is also reported. The paper also discusses effect of microstructure on the cracking susceptibility of laser welds.

  19. Laser transmission welding of Clearweld-coated polyethylene glycol terephthalate by incremental scanning technique

    Science.gov (United States)

    Wang, Y. Y.; Wang, A. H.; Weng, Z. K.; Xia, H. B.

    2016-06-01

    Transmission laser welding using Incremental Scanning Technique(TWIST) mode and conventional contour welding mode were adopted to investigate laser transmission welding of 0.5 mm thick PET plate. A 1064 nm fiber laser was used to weld PET at the (TWIST) mode, and an 808 nm diode laser was applied to conduct the conventional contour welding. The Clearweld coating was used as laser absorbing material. The influences of laser parameters (i.e. defocusing distance, distance between two circles) on the quality of weld seams were analyzed by optical microscopy. Moreover, geometry and shear strength of the weld zone were tested to optimize laser parameters. Additionally, the water vapor permeability (WVP) of weld seams was measured to test hermetical capacity. Results show that the shear strength and hermetic capacity of weld seam by TWIST mode are at the same level in comparison with that of the conventional contour welding.

  20. Development of a Comprehensive Weld Process Model

    Energy Technology Data Exchange (ETDEWEB)

    Radhakrishnan, B.; Zacharia, T.

    1997-05-01

    This cooperative research and development agreement (CRADA) between Concurrent Technologies Corporation (CTC) and Lockheed Martin Energy Systems (LMES) combines CTC's expertise in the welding area and that of LMES to develop computer models and simulation software for welding processes. This development is of significant impact to the industry, including materials producers and fabricators. The main thrust of the research effort was to develop a comprehensive welding simulation methodology. A substantial amount of work has been done by several researchers to numerically model several welding processes. The primary drawback of most of the existing models is the lack of sound linkages between the mechanistic aspects (e.g., heat transfer, fluid flow, and residual stress) and the metallurgical aspects (e.g., microstructure development and control). A comprehensive numerical model which can be used to elucidate the effect of welding parameters/conditions on the temperature distribution, weld pool shape and size, solidification behavior, and microstructure development, as well as stresses and distortion, does not exist. It was therefore imperative to develop a comprehensive model which would predict all of the above phenomena during welding. The CRADA built upon an already existing three- dimensional (3-D) welding simulation model which was developed by LMES which is capable of predicting weld pool shape and the temperature history in 3-d single-pass welds. However, the model does not account for multipass welds, microstructural evolution, distortion and residual stresses. Additionally, the model requires large resources of computing time, which limits its use for practical applications. To overcome this, CTC and LMES have developed through this CRADA the comprehensive welding simulation model described above. The following technical tasks have been accomplished as part of the CRADA. 1. The LMES welding code has been ported to the Intel Paragon parallel computer at

  1. Microhardness Testing of Aluminum Alloy Welds

    Science.gov (United States)

    Bohanon, Catherine

    2009-01-01

    A weld is made when two pieces of metal are united or fused together using heat or pressure, and sometimes both. There are several different types of welds, each having their own unique properties and microstructure. Strength is a property normally used in deciding which kind of weld is suitable for a certain metal or joint. Depending on the weld process used and the heat required for that process, the weld and the heat-affected zone undergo microstructural changes resulting in stronger or weaker areas. The heat-affected zone (HAZ) is the region that has experienced enough heat to cause solid-state microstructural changes, but not enough to melt the material. This area is located between the parent material and the weld, with the grain structure growing as it progresses respectively. The optimal weld would have a short HAZ and a small fluctuation in strength from parent metal to weld. To determine the strength of the weld and decide whether it is suitable for the specific joint certain properties are looked at, among these are ultimate tensile strength, 0.2% offset yield strength and hardness. Ultimate tensile strength gives the maximum load the metal can stand while the offset yield strength gives the amount of stress the metal can take before it is 0.2% longer than it was originally. Both of these are good tests, but they both require breaking or deforming the sample in some way. Hardness testing, however, provides an objective evaluation of weld strengths, and also the difference or variation in strength across the weld and HAZ which is difficult to do with tensile testing. Hardness is the resistance to permanent or plastic deformation and can be taken at any desired point on the specimen. With hardness testing, it is possible to test from parent metal to weld and see the difference in strength as you progress from parent material to weld. Hardness around grain boundaries and flaws in the material will show how these affect the strength of the metal while still

  2. Overlay Spectrum Sharing using Improper Gaussian Signaling

    KAUST Repository

    Amin, Osama

    2016-11-30

    Improper Gaussian signaling (IGS) scheme has been recently shown to provide performance improvements in interference limited networks as opposed to the conventional proper Gaussian signaling (PGS) scheme. In this paper, we implement the IGS scheme in overlay cognitive radio system, where the secondary transmitter broadcasts a mixture of two different signals. The first signal is selected from the PGS scheme to match the primary message transmission. On the other hand, the second signal is chosen to be from the IGS scheme in order to reduce the interference effect on the primary receiver. We then optimally design the overlay cognitive radio to maximize the secondary link achievable rate while satisfying the primary network quality of service requirements. In particular, we consider full and partial channel knowledge scenarios and derive the feasibility conditions of operating the overlay cognitive radio systems. Moreover, we derive the superiority conditions of the IGS schemes over the PGS schemes supported with closed form expressions for the corresponding power distribution and the circularity coefficient and parameters. Simulation results are provided to support our theoretical derivations.

  3. Achieving optimum diffraction based overlay performance

    Science.gov (United States)

    Leray, Philippe; Laidler, David; Cheng, Shaunee; Coogans, Martyn; Fuchs, Andreas; Ponomarenko, Mariya; van der Schaar, Maurits; Vanoppen, Peter

    2010-03-01

    Diffraction Based Overlay (DBO) metrology has been shown to have significantly reduced Total Measurement Uncertainty (TMU) compared to Image Based Overlay (IBO), primarily due to having no measurable Tool Induced Shift (TIS). However, the advantages of having no measurable TIS can be outweighed by increased susceptibility to WIS (Wafer Induced Shift) caused by target damage, process non-uniformities and variations. The path to optimum DBO performance lies in having well characterized metrology targets, which are insensitive to process non-uniformities and variations, in combination with optimized recipes which take advantage of advanced DBO designs. In this work we examine the impact of different degrees of process non-uniformity and target damage on DBO measurement gratings and study their impact on overlay measurement accuracy and precision. Multiple wavelength and dual polarization scatterometry are used to characterize the DBO design performance over the range of process variation. In conclusion, we describe the robustness of DBO metrology to target damage and show how to exploit the measurement capability of a multiple wavelength, dual polarization scatterometry tool to ensure the required measurement accuracy for current and future technology nodes.

  4. Facilitating Service Discovery with Semantic Overlay

    Institute of Scientific and Technical Information of China (English)

    Hai Jin; Hao Wu; Xiao-Min Ning

    2006-01-01

    Service Oriented Architecture (SOA) and Peer-to-Peer (P2P) computing share many common characteristics.It is believed that the combination of the two emerging techniques is a very promising method in promoting the web services (WS). Because the service discovery plays a key role in the integration, here a P2P-based framework to manage the knowledge of service and locating services is proposed. In this paper, the details of the principle, constructing and maintaining of service semantic overlay architecture have been described, and the way how the semantic overlay facilitates discovery of service resources is illustrated. To enable the semantic web service superiority, Service Ontology, which is considered as the service semantic model, is employed to depict service. The service discovery includes two phases: searching on the service semantic overlay; and local discovery in peer's service repository. Various solutions have been proposed to realize those two phases.Furthermore, tests are carried out to evaluate service discovery on the architecture.

  5. EVALUATION OF MICROSTRUCTURAL STABILITY OF DISSIMILAR WELD JOINTS

    Directory of Open Access Journals (Sweden)

    Pavel Šohaj

    2011-09-01

    Full Text Available The microstructural changes occurring in the weld joint P92/316Ti during his long-term exposure at high temperature were studied. In parallel to experiments were carried out calculations of phase equilibria for the base materials and the weld joint using the ThermoCalc software. Based on the experimental results and computational modeling results were evaluated a microstructural stability and the application of the base materials and the weld joint.

  6. EVALUATION OF MICROSTRUCTURAL STABILITY OF DISSIMILAR WELD JOINTS

    Directory of Open Access Journals (Sweden)

    Pavel Šohaj

    2012-02-01

    Full Text Available The microstructural changes occurring in the weld joint P92/316Ti during his long-term exposure at high temperature were studied. In parallel to experiments were carried out calculations of phase equilibria for the base materials and the weld joint using the ThermoCalc software. Based on the experimental results and computational modeling results were evaluated a microstructural stability and the application of the base materials and the weld joint.

  7. EVALUATION OF MICROSTRUCTURAL STABILITY OF DISSIMILAR WELD JOINTS

    OpenAIRE

    Pavel Šohaj

    2012-01-01

    The microstructural changes occurring in the weld joint P92/316Ti during his long-term exposure at high temperature were studied. In parallel to experiments were carried out calculations of phase equilibria for the base materials and the weld joint using the ThermoCalc software. Based on the experimental results and computational modeling results were evaluated a microstructural stability and the application of the base materials and the weld joint.

  8. Retractable Pin Tools for the Friction Stir Welding Process

    Science.gov (United States)

    1998-01-01

    Two companies have successfully commercialized a specialized welding tool developed at the Marshall Space Flight Center (MSFC). Friction stir welding uses the high rotational speed of a tool and the resulting frictional heat created from contact to crush, 'stir' together, and forge a bond between two metal alloys. It has had a major drawback, reliance on a single-piece pin tool. The pin is slowly plunged into the joint between two materials to be welded and rotated as high speed. At the end of the weld, the single-piece pin tool is retracted and leaves a 'keyhole,' something which is unacceptable when welding cylindrical objects such as drums, pipes and storage tanks. Another drawback is the requirement for different-length pin tools when welding materials of varying thickness. An engineer at the MSFC helped design an automatic retractable pin tool that uses a computer-controlled motor to automatically retract the pin into the shoulder of the tool at the end of the weld, preventing keyholes. This design allows the pin angle and length to be adjusted for changes in material thickness and results in a smooth hole closure at the end of the weld. Benefits of friction stir welding, using the MSFC retractable pin tool technology, include the following: The ability to weld a wide range of alloys, including previously unweldable and composite materials; provision of twice the fatigue resistance of fusion welds and no keyholes; minimization of material distortion; no creation of hazards such as welding fumes, radiation, high voltage, liquid metals, or arcing; automatic retraction of the pin at the end of the weld; and maintaining full penetration of the pin.

  9. Welded solar cell interconnection

    Science.gov (United States)

    Stofel, E. J.; Browne, E. R.; Meese, R. A.; Vendura, G. J.

    1982-01-01

    The efficiency of the welding of solar-cell interconnects is compared with the efficiency of soldering such interconnects, and the cases in which welding may be superior are examined. Emphasis is placed on ultrasonic welding; attention is given to the solar-cell welding machine, the application of the welding process to different solar-cell configurations, producibility, and long-life performance of welded interconnects. Much of the present work has been directed toward providing increased confidence in the reliability of welding using conditions approximating those that would occur with large-scale array production. It is concluded that there is as yet insufficient data to determine which of three methods (soldering, parallel gap welding, and ultrasonic welding) provides the longest-duration solar panel life.

  10. Electrochemical Testing of Gas Tungsten Arc Welded and Reduced Pressure Electron Beam Welded Alloy 22

    Energy Technology Data Exchange (ETDEWEB)

    Day, S D; Wong, F M G; Gordon, S R; Wong, L L; Rebak, R B

    2003-09-07

    Alloy 22 (N06022) is the material selected for the fabrication of the outer shell of the nuclear waste containers for the Yucca Mountain high-level nuclear waste repository site. A key technical issue in the Yucca Mountain waste package program has been the integrity of container weld joints. The currently selected welding process for fabricating and sealing the containers is the traditional gas tungsten arc welding (GTAW) or TIG method. An appealing faster alternative technique is reduced pressure electron beam (RPEB) welding. Standard electrochemical tests were carried on GTAW and RPEB welds as well as on base metal to determine their relative corrosion behavior in SCW at 90 C (alkaline), 1 M HCl at 60 C (acidic) and 1 M NaCl at 90 C (neutral) solutions. Results show that for all practical purposes, the three tested materials had the electrochemical behavior in the three tested solutions.

  11. Twinning in weld HAZ of ZK21 commercial magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The microstructure and properties of Mg ZK21 laser beam weld without filler were researched using optical microscopy (OM), electron microscopy and mechanical test. The results show that the fracture strain of the joints after laser beam welding reduces by about 10.7% at room temperature. By means of laser beam welding, the fusion zones contain tensile RS, while the base material far away from the fusion line is under balancing compressive RS. The microstructm-es of the weld were characterized by a narrow heat affected zone and twins. Significant { 10-12 } tension twins occur in the weld HAZ during laser welding processing. Due to the influence of temperature field and stress on morphologies, most of twins form twinning bands, which are nearly parallel to the welding direction.

  12. Development of field welding technology for rails; Tetsudo rail no genchi yoyu yosetsu gijutsu no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Okumura, M.; Karimine, K.; Uchino, K.; Yurioka, N. [Nippon Steel Corp., Tokyo (Japan)

    1995-02-28

    A new element technology is outlined which is for welding regular rails in the field and making a long rail. A new EAW (Enclosed Arc Welding) has been developed for the purpose of improving vibration and noise due to the local abrasion of the existing EAW and improving the deterioration of resistibility against rolling fatigue breakage and the generation of transverse fissure due to the high temperature liquefaction crack. It has been verified that a highly carbonized metal improves the local abrasion and the generation of crack. Problems were brought up, in the case of welding rails by thermit welding (TW) utilizing the reaction of Al powder and brown iron oxide, such that strength was rather small against the bending fatigue of a joint and that the soundness of internal property of a welded part was likely to fluctuate. A test was carried out concerning the latter problem, and it was revealed that the temperature to pour molten steel dropped, whether the Al compound was insufficient or excessive, possibly causing reaction defects. As a technology to replace EAW and TW techniques, an automatic welding was developed which combinedly used narrow groove electro-slag welding and gas sealed arc welding. Further, as an after-treatment of this technology, a method was developed to remove a weld overlay. 19 refs., 16 figs., 6 tabs.

  13. Effects of stop-start features on residual stresses in a multipass austenitic stainless steel weld

    Energy Technology Data Exchange (ETDEWEB)

    Turski, M., E-mail: Mark.Turski@magnesium-elektron.com [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom); Francis, J.A. [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom)] [Materials Engineering, Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Hurrell, P.R. [Rolls-Royce Plc., Raynesway, Derby DE21 7XX (United Kingdom); Bate, S.K. [Serco Technical Services, Birchwood Park, Warrington, Cheshire WA3 6GA (United Kingdom); Hiller, S. [Materials Engineering, Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Withers, P.J. [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom)

    2012-01-15

    In this article we describe experiments that characterise and quantify the localised perturbations in residual stress associated with both ramped and abrupt stop-start features in a multipass weld. Residual stress distributions in AISI Grade 304L/308L stainless steel groove-welded specimens, containing weld interruptions that were introduced in a controlled manner, have been characterised using both neutron diffraction and the incremental deep hole drilling method. The extent to which the localised stresses associated with the interruptions were annealed by overlayed passes was also assessed. The results suggest that, regardless of the type of interruption, there can be significant localised increases in residual stress if the stop-start feature is left exposed. If further weld passes are deposited, then the localised increases in stress are likely to persist if the interruption was abrupt, whereas for a ramped interruption they may be dissipated. - Highlights: Black-Right-Pointing-Pointer In this study the residual stress-field surrounding weld interruptions was measured. Black-Right-Pointing-Pointer Localised stresses were found to increase at weld interruptions. Black-Right-Pointing-Pointer Both ramped and abrupt weld interruptions were investigated. Black-Right-Pointing-Pointer After subsequent weld passes, localised stresses persisted for abrupt interruptions. Black-Right-Pointing-Pointer After subsequent weld passes, localised stresses dissipated for ramped interruptions.

  14. High-throughput electrical characterization for robust overlay lithography control

    Science.gov (United States)

    Devender, Devender; Shen, Xumin; Duggan, Mark; Singh, Sunil; Rullan, Jonathan; Choo, Jae; Mehta, Sohan; Tang, Teck Jung; Reidy, Sean; Holt, Jonathan; Kim, Hyung Woo; Fox, Robert; Sohn, D. K.

    2017-03-01

    Realizing sensitive, high throughput and robust overlay measurement is a challenge in current 14nm and advanced upcoming nodes with transition to 300mm and upcoming 450mm semiconductor manufacturing, where slight deviation in overlay has significant impact on reliability and yield1). Exponentially increasing number of critical masks in multi-patterning lithoetch, litho-etch (LELE) and subsequent LELELE semiconductor processes require even tighter overlay specification2). Here, we discuss limitations of current image- and diffraction- based overlay measurement techniques to meet these stringent processing requirements due to sensitivity, throughput and low contrast3). We demonstrate a new electrical measurement based technique where resistance is measured for a macro with intentional misalignment between two layers. Overlay is quantified by a parabolic fitting model to resistance where minima and inflection points are extracted to characterize overlay control and process window, respectively. Analyses using transmission electron microscopy show good correlation between actual overlay performance and overlay obtained from fitting. Additionally, excellent correlation of overlay from electrical measurements to existing image- and diffraction- based techniques is found. We also discuss challenges of integrating electrical measurement based approach in semiconductor manufacturing from Back End of Line (BEOL) perspective. Our findings open up a new pathway for accessing simultaneous overlay as well as process window and margins from a robust, high throughput and electrical measurement approach.

  15. New low-viscosity overlay medium for viral plaque assays

    Directory of Open Access Journals (Sweden)

    Garten Wolfgang

    2006-08-01

    Full Text Available Abstract Background Plaque assays in cell culture monolayers under solid or semisolid overlay media are commonly used for quantification of viruses and antiviral substances. To overcome the pitfalls of known overlays, we tested suspensions of microcrystalline cellulose Avicel RC/CL™ as overlay media in the plaque and plaque-inhibition assay of influenza viruses. Results Significantly larger plaques were formed under Avicel-containing media, as compared to agar and methylcellulose (MC overlay media. The plaque size increased with decreasing Avicel concentration, but even very diluted Avicel overlays (0.3% ensured formation of localized plaques. Due to their low viscosity, Avicel overlays were easier to use than methylcellulose overlays, especially in the 96-well culture plates. Furthermore, Avicel overlay could be applied without prior removal of the virus inoculum thus facilitating the assay and reducing chances of cross-contamination. Using neuraminidase inhibitor oseltamivir carboxylate, we demonstrated applicability of the Avicel-based plaque reduction assay for testing of antiviral substances. Conclusion Plaque assay under Avicel-containing overlay media is easier, faster and more sensitive than assays under agar- and methylcellulose overlays. The assay can be readily performed in a 96-well plate format and seems particularly suitable for high-throughput virus titrations, serological studies and experiments on viral drug sensitivity. It may also facilitate work with highly pathogenic agents performed under hampered conditions of bio-safety labs.

  16. Friction stir welding (FSW process of copper alloys

    Directory of Open Access Journals (Sweden)

    M. Miličić

    2016-01-01

    Full Text Available The present paper analyzes the structure of the weld joint of technically pure copper, which is realized using friction stir welding (FSW. The mechanism of thermo-mechanical processes of the FSW method has been identified and a correlation between the weld zone and its microstructure established. Parameters of the FSW welding technology influencing the zone of the seam material and the mechanical properties of the resulting joint were analyzed. The physical joining consists of intense mixing the base material along the joint line in the “doughy” phase. Substantial plastic deformations immediately beneath the frontal surface of tool provide fine-grained structure and a good quality joint. The optimum shape of the tool and the optimum welding regime (pressure force, rotation speed and the traverse speed of the tool in the heat affected zone enable the achievement of the same mechanical properties as those of the basic material, which justifies its use in welding reliable structures.

  17. SEM based overlay measurement between resist and buried patterns

    Science.gov (United States)

    Inoue, Osamu; Okagawa, Yutaka; Hasumi, Kazuhisa; Shao, Chuanyu; Leray, Philippe; Lorusso, Gian; Baudemprez, Bart

    2016-03-01

    With the continuous shrink in pattern size and increased density, overlay control has become one of the most critical issues in semiconductor manufacturing. Recently, SEM based overlay of AEI (After Etch Inspection) wafer has been used for reference and optimization of optical overlay (both Image Based Overlay (IBO) and Diffraction Based Overlay (DBO)). Overlay measurement at AEI stage contributes monitor and forecast the yield after formation by etch and calibrate optical measurement tools. however those overlay value seems difficult directly for feedback to a scanner. Therefore, there is a clear need to have SEM based overlay measurements of ADI (After Develop Inspection) wafers in order to serve as reference for optical overlay and make necessary corrections before wafers go to etch. Furthermore, to make the corrections as accurate as possible, actual device like feature dimensions need to be measured post ADI. This device size measurement is very unique feature of CDSEM , which can be measured with smaller area. This is currently possible only with the CD-SEM. This device size measurement is very unique feature of CD-SEM , which can be measured with smaller area. In this study, we assess SEM based overlay measurement of ADI and AEI wafer by using a sample from an N10 process flow. First, we demonstrate SEM based overlay performance at AEI by using dual damascene process for Via 0 (V0) and metal 1 (M1) layer. We also discuss the overlay measurements between litho-etch-litho stages of a triple patterned M1 layer and double pattern V0. Second, to illustrate the complexities in image acquisition and measurement we will measure overlay between M1B resist and buried M1A-Hard mask trench. Finally, we will show how high accelerating voltage can detect buried pattern information by BSE (Back Scattering Electron). In this paper we discuss the merits of this method versus standard optical metrology based corrections.

  18. Friction Stir Welding of a Thick Al-Zn-Mg Alloy Plate

    Science.gov (United States)

    Buchibabu, V.; Reddy, G. M.; Kulkarni, D.; De, A.

    2016-03-01

    Al-Zn-Mg alloys are widely used as structural materials due to high strength-to-weight ratio and impact toughness. As fusion welds in these alloys commonly face hot cracking and macro porosity, friction stir welding is increasingly becoming the preferred recourse. We report here a detailed experimental study on friction stir welding of a specific Al-Zn-Mg alloy with its chemical compositions close to AA7039. The effect of tool rotational speed and welding speed on the weld profile, joint microstructure, and mechanical properties is studied extensively. The results show sound weld profiles and joint properties within the selected range of process conditions. Within the selected range of welding conditions, the welds made at a tool rotational speed of 350 rpm and welding speed of 3 mm/s have showed joint structure, tensile, and impact toughness properties fairly close to that of the base material.

  19. High Power Laser Welding. [of stainless steel and titanium alloy structures

    Science.gov (United States)

    Banas, C. M.

    1972-01-01

    A review of recent developments in high power, carbon dixoide laser welding is presented. Deep penetration welding in stainless steel to 0.5-in. thick, high speed welding in thin gage rimmed steel and gas shielded welding in Ti-6Al-4V alloy are described. The effects of laser power, power density, focusing optics, gas-shielding techniques, material properties and weld speed on weld quality and penetration are discussed. It is shown that laser welding performance in thin materials is comparable to that of electron beams. It is further shown that high quality welds, as evidenced by NDT, mechanical and metal-lographic tests, can be achieved. The potential of the laser for industrial welding applications is indicated.

  20. Handbook of Plastic Welding

    DEFF Research Database (Denmark)

    Islam, Aminul

    The purpose of this document is to summarize the information about the laser welding of plastic. Laser welding is a matured process nevertheless laser welding of micro dimensional plastic parts is still a big challenge. This report collects the latest information about the laser welding of plasti...... as a knowledge handbook for laser welding of plastic components. This document should provide the information for all aspects of plastic laser welding and help the design engineers to take all critical issues into consideration from the very beginning of the design phase....

  1. Effect of welding heat input on HAZ character in ultra-fine grain steel welding

    Institute of Scientific and Technical Information of China (English)

    张富巨; 许卫刚; 王玉涛; 王燕; 张学刚; 廖永平

    2003-01-01

    In this essay, we studied how heat input affected the microstructure, hardness, grain size and heat-affected zone(HAZ) dimension of WCX355 ultra-fine grain steel which was welded respectively by the ultra narrow-gap welding (UNGW) process and the overlaying process with CO2 as protective atmosphere and laser welding process. The experimental results show when the heat input changed from 1.65kJ/cm to 5.93kJ/cm, the width of its HAZ ranged from 0.6mm to 2.1mm.The average grain size grew up from 2~5μm of base metal to 20~70μm and found no obvious soften phenomenon in overheated zone. The width of normalized zone was generally wide as 2/3 as that of the whole HAZ, and the grain size in this zone is smaller than that in base metal. Under the circumstance of equal heat input, the HAZ width of UNGW is narrower than that of the laser welding.

  2. Structure and properties of joints produced by ultrasound-assisted explosive welding

    Science.gov (United States)

    Peev, A. P.; Kuz'min, S. V.; Lysak, V. I.; Kuz'min, E. V.; Dorodnikov, A. N.

    2015-08-01

    This paper presents the results of the effect of ultrasound on explosion welded materials. It has been established that simultaneous treatment with ultrasonic vibrations and explosion welding of the materials to be welded has a significant effect on the structure and properties of the heat-affected zone of formed joints.

  3. HEAT INPUT AND POST WELD HEAT TREATMENT EFFECTS ON REDUCED-ACTIVATION FERRITIC/MARTENSITIC STEEL FRICTION STIR WELDS

    Energy Technology Data Exchange (ETDEWEB)

    Tang, Wei [ORNL; Chen, Gaoqiang [ORNL; Chen, Jian [ORNL; Yu, Xinghua [ORNL; Frederick, David Alan [ORNL; Feng, Zhili [ORNL

    2015-01-01

    Reduced-activation ferritic/martensitic (RAFM) steels are an important class of structural materials for fusion reactor internals developed in recent years because of their improved irradiation resistance. However, they can suffer from welding induced property degradations. In this paper, a solid phase joining technology friction stir welding (FSW) was adopted to join a RAFM steel Eurofer 97 and different FSW parameters/heat input were chosen to produce welds. FSW response parameters, joint microstructures and microhardness were investigated to reveal relationships among welding heat input, weld structure characterization and mechanical properties. In general, FSW heat input results in high hardness inside the stir zone mostly due to a martensitic transformation. It is possible to produce friction stir welds similar to but not with exactly the same base metal hardness when using low power input because of other hardening mechanisms. Further, post weld heat treatment (PWHT) is a very effective way to reduce FSW stir zone hardness values.

  4. Effect of tool shape and welding parameters on mechanical properties and microstructure of dissimilar friction stir welded aluminium alloys

    Directory of Open Access Journals (Sweden)

    Chetan Aneja

    2016-07-01

    Full Text Available In the present experimental study, dissimilar aluminum alloy AA5083 and AA6082 were friction stir welded by varying tool shape, welding speed and rotary speed of the tool in order to investigate the effect of varying tool shape and welding parameters on the mechanical properties as well as microstructure. The friction stir welding (FSW process parameters have great influence on heat input per unit length of weld. The outcomes of experimental study prove that mechanical properties increases with decreasing welding speed. Furthermore mechanical properties were also found to improve as the rotary speed increases and the same phenomenon was found to happen while using straight cylindrical threaded pin profile tool. The microstructure of the dissimilar joints revealed that at low welding speeds, the improved material mixing was observed. The similar phenomenon was found to happen at higher rotational speeds using straight cylindrical threaded tool.

  5. Joint performance of CO2 laser beam welding 5083-H321 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Qi Junfeng; Zhang Dongyun; Xiao Rongshi; Chen Kai; Zuo Tiechuan

    2007-01-01

    Laser beam welding of aluminum alloys is expected to offer good mechanical properties of welded joints. In this experimental work reported, CO2 laser beam autogenous welding and wire feed welding are conducted on 4mm thick 5083-H321 aluminum alloy sheets at different welding variables. The mechanical properties and microstructure characteristics of the welds are evaluated through tensile tests, micro-hardness tests, optical microscopy and scanning electron microscopy (SEM). Experimental results indicate that both the tensile strength and hardness of laser beam welds are affected by the constitution of filler material, except the yield strength. The soften region of laser beam welds is not in the heat-affected zone (HAZ). The tensile fracture of laser beam welded specimens takes place in the weld zone and close to the weld boundary because of different filler materials. Some pores are found on the fracture face, including hydrogen porosities and blow holes, but these pores have no influence on the tensile strength of laser beam welds. Tensile strength values of laser beam welds with filler wire are up to 345.57MPa, 93% of base material values, and yield strengths of laser beam welds are equivalent to those of base metal (264.50MPa).

  6. Laser welding of tailored blanks

    Directory of Open Access Journals (Sweden)

    Peças, P.

    1998-04-01

    Full Text Available Laser welding has an incrising role in the automotive industry, namely on the sub-assemblies manufacturing. Several sheet-shape parts are laser welded, on a dissimilar combination of thicknesses and materials, and are afterwards formed (stamped being transformed in a vehicle body component. In this paper low carbon CO2 laser welding, on the thicknesses of 1,25 and 0,75 mm, formability investigation is described. There will be a description of how the laser welded blanks behave in different forming tests, and the influence of misalignment and undercut on the formibility. The quality is evaluated by measuring the limit strain and limit effective strain for the laser welded sheets and the base material, which will be presented in a forming limit diagram.

    A soldadura laser assume um papel cada vez mais importante na indústria automóvel, principalmente para a fabricação de sub-conjuntos constituídos por varias partes de chapa de diferentes espessuras (e diferentes materiais, que depois de estampados constituem um componente para integrar num veículo. Descreve-se neste artigo o trabalho de investigação de enformabilidade de chapa de ac.o de baixo carbono soldada por laser de CO2, nas espessuras de 1,25 e 0,75 mm. Apresenta-se uma descrição do comportamento das chapas soldadas por laser em diferentes testes de enformação, e a influência dos defeitos das soldaduras (desalinhamento e queda do banho-undercut no comportamento à enformação. A qualidade é avaliada pela medição da extensão limite e da extensão limite efectiva no material base e no material soldado, que serão representadas num diagrama de limite de enformabilidade.

  7. Ship construction and welding

    CERN Document Server

    Mandal, Nisith R

    2017-01-01

    This book addresses various aspects of ship construction, from ship types and construction materials, to welding technologies and accuracy control. The contents of the book are logically organized and divided into twenty-one chapters. The book covers structural arrangement with longitudinal and transverse framing systems based on the service load, and explains basic structural elements like hatch side girders, hatch end beams, stringers, etc. along with structural subassemblies like floors, bulkheads, inner bottom, decks and shells. It presents in detail double bottom construction, wing tanks & duct keels, fore & aft end structures, etc., together with necessary illustrations. The midship sections of various ship types are introduced, together with structural continuity and alignment in ship structures. With regard to construction materials, the book discusses steel, aluminum alloys and fiber reinforced composites. Various methods of steel material preparation are discussed, and plate cutting and form...

  8. MODELLING AND CHARACTERIZATION OF LASER WELDED INCOLOY 800 HT JOINTS

    Directory of Open Access Journals (Sweden)

    Sathiya Paulraj

    2016-06-01

    Full Text Available This study aims at finding the effect of laser welding speed on incoloy 800 HT. This alloy is one of the potential materials for Generation IV nuclear plants. Laser welding has several advantages over arc welding such as low fusion zone, low heat input and concentrated heat intensity. Three different welding speeds were chosen and CO2 laser welding was performed. 2D modeling and simulation were done using ANSYS 15 to find out the temperature distribution at different welding speeds and it was found that an increase in the welding speed decreased the temperature. Mechanical properties such as tensile strength, toughness and hardness were evaluated. The effect of welding speed on metallurgical characteristics was studied using optical microscopy (OM, Scanning Electron Microscopy (SEM with EDS, X-Ray Diffraction (XRD technique and fractographic analysis. From the results it was found that high welding speed (1400 mm/min decreased the joint strength. The M23C6 and Ni3Ti carbides were formed in a discrete chain and in a globular form along the grain boundaries of the weld region which increased the strength of the grain boundaries. Fractographic evaluations of the tested specimens for welding speed (1000 and 1200 mm/min showed deep and wide dimples indicating ductile failures.

  9. Overlay Technique for Transcatheter Left Atrial Appendage Closure.

    Science.gov (United States)

    Li, Shuang; Zhu, Mengyun; Lu, Yunlan; Tang, Kai; Zhao, Dongdong; Chen, Wei; Xu, Yawei

    2015-08-01

    The Overlay technique is popular in peripheral artery interventions, but not in coronary or cardiac structural procedures. We present an initial experience using three-episode overlays during a transcatheter left atrial appendage closure. The first overlay was applied to facilitate advancement of the delivery sheath into left atrium. The second overlay was used to navigate the advancement of prepped delivery system containing the compressed occluder into its optimal position in the left atrium. The third overlay facilitated the real-time deployment of the closure device. This case report demonstrates the effectiveness of the overlay technique in facilitating each step of the transcatheter left atrial appendage closure. Copyright © 2015 Australian and New Zealand Society of Cardiac and Thoracic Surgeons (ANZSCTS) and the Cardiac Society of Australia and New Zealand (CSANZ). Published by Elsevier B.V. All rights reserved.

  10. Topology-aware Overlay Multicast over IP Multicast Networks

    Institute of Scientific and Technical Information of China (English)

    CHEN Xiao; SHAO Hua-gang; WANG Wei-nong

    2008-01-01

    Most existing overlay multicast approaches refuse to consider any network layer support no matter whether it is available or not. This design principle greatly increases the complexity of the routing algorithms and makes the overlay topologies incompatible with the underlying network. To address these issues, topology-aware overlay multicast over IP multicast networks (TOMIMN) was proposed as a novel overlay multicast protocol, which exploits the cooperation between end-hosts and IP multicast routers to construct a topology-aware overlay tree. Through a little modification to protocol independent multicast sparse mode (PIM-SM),a multicast router is able to receive registration from nearby group members and redirect passing-by join re-quests to them. Due to the multicast router's support, TOMIMN organizes its group members into an overlay multicast tree efficiently, which matches the physical network topology well.

  11. Narrow groove gas tungsten arc welding of ASTM A508 Class 4 steel for improved toughness properties

    Energy Technology Data Exchange (ETDEWEB)

    Penik, M.A. Jr. [Rensselaer Polytechnic Inst., Troy, NY (United States)

    1997-04-01

    Welding of heavy section steel has traditionally used the automatic submerged arc welding (ASAW) process because of the high deposition rates achievable. However, the properties, particularly fracture toughness, of the weld are often inferior when compared to base material. This project evaluated the use of narrow groove gas tungsten arc welding (GTAW) to improve weld material properties. The welding procedures were developed for ASTM A508 Class 4 base material using a 1% Ni filler material complying to AWS Specification A.23-90-EF3-F3-N. A narrow groove joint preparation was used in conjunction with the GTAW process so competitive fabrication rates could be achieved when compared to the ASAW process. Weld procedures were developed to refine weld substructure to achieve better mechanical properties. Two heaters of weld wire were used to examine the effects of minor filler metal chemistry differences on weld mechanical properties. Extensive metallographic evaluations showed excellent weld quality with a refined microstructure. Chemical analysis of the weld metal showed minimal weld dilution by the base metal. Mechanical testing included bend and tensile tests to ensure weld quality and strength. A Charpy impact energy curve versus temperature and fracture toughness curve versus temperature were developed for each weld wire heat. Results of fracture toughness and Charpy impact testing indicated an improved transition temperature closer to that of the base material properties.

  12. Creep damage in welds of X 20 CrMoV 12 1 steel. Part 2 - Studies of long term service exposed material and damage data base and calculation of damage distribution and damage resistance; Krypskador i svetsar av X 20 CrMoV 12 1 staal. Etapp 2 - Studier av lingtidspiverkat material och skadedatabas samt berakning av skadefordelning och skadetilighet

    Energy Technology Data Exchange (ETDEWEB)

    Storesund, Jan; Borggreen, Kjeld; Weilin Zang; Nilsson, Henrik; Samuelson, Aake

    2004-09-01

    The present project has been consisted of the following pieces of work on welds of X20 CrMoV 12 1: Analysis of, by use of replica testing, creep damage development in 368 welds in 11 Danish high pressure steam lines with operation up to 200,000 h. Metallographic investigations of four welds from a retired live steam line with approximately 182 000 h in operation. - Evaluation of the influence of the two most common etching methods on the interpretation of creep cavitation. Analysis of the time security of the material, i.e. influence of enhanced temperature or stress on creep life time. Finite element simulations of the creep behaviour of X20 welds where effects of HAZ creep properties, system stresses and degree of multiaxiality in the rupture criterion are studied. In addition a literature study on publications of creep life time in X20 steel was performed in a first, already reported part of the project. The results of the comprehensive replica testing and the metallographic investigations show clear-cut that welds of this material have an excellently long creep life that indeed will reach 200,000 h. The creep damage at that time is in general very limited. The typical creep life for welds of X20 can be evaluated to at least 250,000 h. The reason for that it is not possible to evaluate an even longer creep life is the fact that creep testing and finite element simulations show that creep elongation and creep damage will accelerate considerably later in the creep life than some low alloy steels. In the worst case this acceleration could start already just after 200,000 h. It is also demonstrated that welds of the X20 steel can stand system stresses much better than low alloy steels. Recommendations for how and when inspections and testing of welds of the current material should be performed have been issued. They have been adapted to the findings in the project. The recommendations can, as long as severe damage is absent, allow for longer inspection intervals

  13. Layout optimization for multilayer overlay targets

    Science.gov (United States)

    Binns, L. A.; Smith, N. P.; Ausschnitt, C. P.; Morningstar, J.; Muth, W.; Schneider, J.; Yerdon, R.

    2006-03-01

    A novel overlay target developed by IBM and Accent Optical Technologies, Blossom, allows simultaneous overlay measurements of multiple layers (currently, up to 28) with a single target. This is achieved by a rotationally symmetric arrangement of small (4 micron) targets in a 50 micron square area, described more fully in a separate paper. In this paper, we examine the lessons learned in developing and testing the Blossom design. We start by examining proximity effects; the spacing of adjacent targets means that both the precision-like Total Measurement Uncertainty (TMU) and accuracy of a measurement can be affected by proximity of features. We use a mixture of real and modelled data to illustrate this problem, and find that the layout of Blossom reduces the proximity-induced bias. However, we do find that in certain cases proximity effects can increase the TMU of a particular measurement. The solution is to ensure that parts of the target that interact detrimentally are maximally separated. We present a solution to this, viewing the problem as a constrained Travelling Salesman Problem. We have imposed some global constraints, for example printing front-end and back-end layers on separate targets, and consistency with the overlay measurement strategy. Initially, we assume that pairwise measurements are either critical or non-critical, and optimize the layout so that the critical layers are both not placed adjacent to any prior or intermediate-layer features. We then build upon this structure, to consider the effect of low-energy implants (that cannot be seen once processed) and site re-use possibilities. Beyond this, we also investigate the impact of more strategic optimizations, for example, tuning the number of features on each layer. In each case, we present on-product performance data achieved, and modelled data on some additional target variants / extreme cases.

  14. Multilayered titanium-steel composite produced by explosive welding

    Science.gov (United States)

    Malyutina, Yu. N.; Skorohod, K. A.; Shevtsova, K. E.; Chesnokova, A. V.

    2015-10-01

    Multilayered titanium-steel composite consisting of alternating high-strength and ductile metallic materials were produced by explosive welding. Different types of weld joints formed in the composite were recognized by methods of microstructural analysis. Wave-shaped and flat geometry of welds are typical of steel and titanium layers, respectively. Structural features such as lack of penetration, shear bands, recrystallized metals and martensitic structure were detected in the vortex and weld-adjacent zones of impacted materials. The impact strength of the layered composite was 65% higher as compared to that of VT23 titanium alloy. A favorable role of interlayers in the multilayered composite has been confirmed by toughness tests.

  15. Ultrasonic Welding of Wires and Cables

    Science.gov (United States)

    Heinz, Stefan; Wagner, Guntram; Eifler, Dietmar

    2012-03-01

    In the automobile industry, ultrasonic metal welding is an established method. At the Institute of Materials Science and Engineering (WKK) at the University of Kaiserslautern, Germany, systematic investigations of the weldability of Al-wires and flat flexible copper cables were carried out. In the case of Al-wires, joints with cross-sectional area of up to 80 mm2 and tensile shear load of about 3500 N were finally realized. Furthermore, methods to reduce unintentional adherence between the sonotrode coupling face and the Al-wires were developed. To realize FFC joints, ultrasonic spot welding systems and ultrasonic torsion welding systems were used. A central purpose of these investigations is the development of a system to enable welding through the insulation of the FFC without weakening the base material.

  16. Molecular Dynamics study of Pb overlayer on Cu(100)

    Science.gov (United States)

    Karimi, M.; Tibbits, P.; Ila, D.; Dalins, I.; Vidali, G.

    1991-01-01

    Isothermal-isobaric Molecular Dynamics (MD) simulation of a submonolayer Pb film in c(2x2) ordered structure adsorbed on a Cu(100) substrate showed retention of order to high T. The Embedded Atom Method (EAM) calculated the energy of atoms of overlayer and substrate. The time-averaged squared modulus of the two dimensional structure factor for the Pb overlayer measured the order of the overlayer. The results are for increasing T only, and require verification by simulated cooling.

  17. Overlay performance with advanced ATHENA trademark alignment strategies

    CERN Document Server

    Huijbregtse, Jeroen; Jeunink, Andre; Megens, Henry; Navarro, Ramon; Simons, Geert; Swinnen, Bart; Tolsma, Hoite; Van Bilsen, Frank; Van Haren, Richard

    2003-01-01

    The introduction of the ATHENA**T**M alignment sensor has made advanced applications of the sensor data increasingly important to meet the tightening overlay specifications for future technology nodes. As part of the total overlay budget, the effects of different alignment strategies on overlay performance need to be investigated. Keeping in mind that such strategies are simple and easy to use, two developments are addressed: advanced alignment recipes and advanced mark designs. (Edited abstract) 8 Refs.

  18. Assessment of a Cambridge Structural Database-driven overlay program.

    Science.gov (United States)

    Giangreco, Ilenia; Olsson, Tjelvar S G; Cole, Jason C; Packer, Martin J

    2014-11-24

    We recently published an improved methodology for overlaying multiple flexible ligands and an extensive data set for validating pharmacophore programs. Here, we combine these two developments and present evidence of the effectiveness of the new overlay methodology at predicting correct superimpositions for systems with varying levels of complexity. The overlay program was able to generate correct predictions for 95%, 73%, and 39% of systems classified as easy, moderate, and hard, respectively.

  19. Molecular Dynamics study of Pb overlayer on Cu(100)

    Science.gov (United States)

    Karimi, M.; Tibbits, P.; Ila, D.; Dalins, I.; Vidali, G.

    1991-01-01

    Isothermal-isobaric Molecular Dynamics (MD) simulation of a submonolayer Pb film in c(2x2) ordered structure adsorbed on a Cu(100) substrate showed retention of order to high T. The Embedded Atom Method (EAM) calculated the energy of atoms of overlayer and substrate. The time-averaged squared modulus of the two dimensional structure factor for the Pb overlayer measured the order of the overlayer. The results are for increasing T only, and require verification by simulated cooling.

  20. Range of slow positrons in metal overlayers on Al

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, B.; Lynn, K.G.; Leung, T.C. (Brookhaven National Laboratory, Upton, New York 11973 (USA)); Van der Kolk, G.J.; Van Ijzendoorn, L.J. (Philips Research Laboratories, 5600 JA Eindhoven, (Netherlands))

    1990-02-19

    Polycrystalline Pd and amorphous PdTa films on Al substrates were studied by a variable energy positron beam and by Rutherford backscattering. Since positron diffusion in the overlayers is limited, the range follows directly from the Doppler broadening as a function of incident positron energy. To observe possible effects of positron backscattering, a sandwich of Al/Pd/Al was studied as well. It was found that the mean penetration depth is not described well by {bar {ital z}}({ital E})={ital A}({mu}g/cm{sup 2}){times}{ital E}{sup {ital n}({ital E})}, if {ital A} and {ital n} are assumed to be material and energy independent.