WorldWideScience

Sample records for weld overlay cladding

  1. Weld overlay cladding with iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Goodwin, G.M. [Oak Ridge National Lab., TN (United States)

    1995-08-01

    The hot and cold cracking tendencies of some early iron aluminide alloy compositions have limited their use in applications where good weldability is required. Using hot crack testing techniques invented at ORNL, and experimental determinations of preheat and postweld heat treatment needed to avoid cold cracking, we have developed iron aluminide filler metal compositions which can be successfully used to weld overlay clad various substrate materials, including 9Cr-1Mo steel, 2-1/4Cr-1Mo steel, and 300-series austenitic stainless steels. Dilution must be carefully controlled to avoid crack-sensitive deposit compositions. The technique used to produce the current filler metal compositions is aspiration-casting, i.e. drawing the liquid from the melt into glass rods. Future development efforts will involve fabrication of composite wires of similar compositions to permit mechanized gas tungsten arc (GTA) and/or gas metal arc (GMA) welding.

  2. Weld overlay cladding with iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Goodwin, G.M. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    The author has established a range of compositions for these alloys within which hot cracking resistance is very good, and within which cold cracking can be avoided in many instances by careful control of welding conditions, particularly preheat and postweld heat treatment. For example, crack-free butt welds have been produced for the first time in 12-mm thick wrought Fe{sub 3}Al plate. Cold cracking, however, still remains an issue in many cases. The author has developed a commercial source for composite weld filler metals spanning a wide range of achievable aluminum levels, and are pursuing the application of these filler metals in a variety of industrial environments. Welding techniques have been developed for both the gas tungsten arc and gas metal arc processes, and preliminary work has been done to utilize the wire arc process for coating of boiler tubes. Clad specimens have been prepared for environmental testing in-house, and a number of components have been modified and placed in service in operating kraft recovery boilers. In collaboration with a commercial producer of spiral weld overlay tubing, the author is attempting to utilize the new filler metals for this novel application.

  3. The Corrosion and Corrosion Fatigue Behavior of Nickel Based Alloy Weld Overlay and Coextruded Claddings

    Science.gov (United States)

    Stockdale, Andrew

    The use of low NOx boilers in coal fired power plants has resulted in sulfidizing corrosive conditions within the boilers and a reduction in the service lifetime of the waterwall tubes. As a solution to this problem, Ni-based weld overlays are used to provide the necessary corrosion resistance however; they are susceptible to corrosion fatigue. There are several metallurgical factors which give rise to corrosion fatigue that are associated with the localized melting and solidification of the weld overlay process. Coextruded coatings offer the potential for improved corrosion fatigue resistance since coextrusion is a solid state coating process. The corrosion and corrosion fatigue behavior of alloy 622 weld overlays and coextruded claddings was investigated using a Gleeble thermo-mechanical simulator retrofitted with a retort. The experiments were conducted at a constant temperature of 600°C using a simulated combustion gas of N2-10%CO-5%CO2-0.12%H 2S. An alternating stress profile was used with a minimum tensile stress of 0 MPa and a maximum tensile stress of 300 MPa (ten minute fatigue cycles). The results have demonstrated that the Gleeble can be used to successfully simulate the known corrosion fatigue cracking mechanism of Ni-based weld overlays in service. Multilayer corrosion scales developed on each of the claddings that consisted of inner and outer corrosion layers. The scales formed by the outward diffusion of cations and the inward diffusion of sulfur and oxygen anions. The corrosion fatigue behavior was influenced by the surface finish and the crack interactions. The initiation of a large number of corrosion fatigue cracks was not necessarily detrimental to the corrosion fatigue resistance. Finally, the as-received coextruded cladding exhibited the best corrosion fatigue resistance.

  4. Effect of neutron irradiation on the mechanical properties of weld overlay cladding for reactor pressure vessel

    Science.gov (United States)

    Tobita, Tohru; Udagawa, Makoto; Chimi, Yasuhiro; Nishiyama, Yutaka; Onizawa, Kunio

    2014-09-01

    This study investigates the effects of high fluence neutron irradiation on the mechanical properties of two types of cladding materials fabricated using the submerged-arc welding and electroslag welding methods. The tensile tests, Charpy impact tests, and fracture toughness tests were conducted before and after the neutron irradiation with a fluence of 1 × 1024 n/m2 at 290 °C. With neutron irradiation, we could observe an increase in the yield strength and ultimate strength, and a decrease in the total elongation. All cladding materials exhibited ductile-to-brittle transition behavior during the Charpy impact tests. A reduction in the Charpy upper-shelf energy and an increase in the ductile-to-brittle transition temperature was observed with neutron irradiation. There was no obvious decrease in the elastic-plastic fracture toughness (JIc) of the cladding materials upon irradiation with high neutron fluence. The tearing modulus was found to decrease with neutron irradiation; the submerged-arc-welded cladding materials exhibited low JIc values at high temperatures.

  5. Effect of neutron irradiation on the mechanical properties of weld overlay cladding for reactor pressure vessel

    Energy Technology Data Exchange (ETDEWEB)

    Tobita, Tohru, E-mail: tobita.tohru@jaea.go.jp; Udagawa, Makoto; Chimi, Yasuhiro; Nishiyama, Yutaka; Onizawa, Kunio

    2014-09-15

    This study investigates the effects of high fluence neutron irradiation on the mechanical properties of two types of cladding materials fabricated using the submerged-arc welding and electroslag welding methods. The tensile tests, Charpy impact tests, and fracture toughness tests were conducted before and after the neutron irradiation with a fluence of 1 × 10{sup 24} n/m{sup 2} at 290 °C. With neutron irradiation, we could observe an increase in the yield strength and ultimate strength, and a decrease in the total elongation. All cladding materials exhibited ductile-to-brittle transition behavior during the Charpy impact tests. A reduction in the Charpy upper-shelf energy and an increase in the ductile-to-brittle transition temperature was observed with neutron irradiation. There was no obvious decrease in the elastic–plastic fracture toughness (J{sub Ic}) of the cladding materials upon irradiation with high neutron fluence. The tearing modulus was found to decrease with neutron irradiation; the submerged-arc-welded cladding materials exhibited low J{sub Ic} values at high temperatures.

  6. Microstructural changes of a thermally aged stainless steel submerged arc weld overlay cladding of nuclear reactor pressure vessels

    Energy Technology Data Exchange (ETDEWEB)

    Takeuchi, T., E-mail: takeuchi.tomoaki@jaea.go.jp [Japan Atomic Energy Agency, Tokai, Ibaraki 319-1195 (Japan); Kameda, J. [National Institute for Materials Science, Sengen, Tsukuba 305-0047 (Japan); Nagai, Y.; Toyama, T.; Matsukawa, Y. [Oarai Center, Institute for Materials Research, Tohoku University, Oarai, Ibaraki 311-1313 (Japan); Nishiyama, Y.; Onizawa, K. [Japan Atomic Energy Agency, Tokai, Ibaraki 319-1195 (Japan)

    2012-06-15

    The effect of thermal aging on microstructural changes in stainless steel submerged arc weld-overlay cladding of reactor pressure vessels was investigated using atom probe tomography (APT). In as-received materials subjected to post-welding heat treatments (PWHTs), with a subsequent furnace cooling, a slight fluctuation of the Cr concentration was observed due to spinodal decomposition in the {delta}-ferrite phase but not in the austenitic phase. Thermal aging at 400 Degree-Sign C for 10,000 h caused not only an increase in the amplitude of spinodal decomposition but also the precipitation of G phases with composition ratios of Ni:Si:Mn = 16:7:6 in the {delta}-ferrite phase. The degree of the spinodal decomposition in the submerged arc weld sample was similar to that in the electroslag weld one reported previously. We also observed a carbide on the {gamma}-austenite and {delta}-ferrite interface. There were no Cr depleted zones around the carbide.

  7. Study on microstructural changes in thermally-aged stainless steel weld-overlay cladding of nuclear reactor pressure vessels by atom probe tomography

    Energy Technology Data Exchange (ETDEWEB)

    Takeuchi, T., E-mail: takeuchi.tomoaki@jaea.go.jp [Japan Atomic Energy Agency, Tokai, Ibaraki 319-1195 (Japan); Kameda, J. [National Institute for Materials Science, Sengen, Tsukuba 305-0047 (Japan); Nagai, Y.; Toyama, T. [Oarai Center, Institute for Materials Research, Tohoku University, Oarai, Ibaraki 311-1313 (Japan); Nishiyama, Y.; Onizawa, K. [Japan Atomic Energy Agency, Tokai, Ibaraki 319-1195 (Japan)

    2011-08-15

    Highlights: > Microstructural changes in stainless steel electroslag weld-overlay cladding. > Thermal aging caused progress of spinodal decomposition and precipitation of G phases in the {delta}-ferrite phase. > The degree of the spinodal decomposition had a linear relationship to the hardness. - Abstract: The effect of thermal aging on microstructural changes was investigated in stainless steel weld-overlay cladding composed of 90% austenite and 10% {delta}-ferrite phases using atom probe tomography (APT). In as-received materials subjected to cooling process after post-welding heat treatments (PWHT), a slight fluctuation of the Cr concentration was already observed due to spinodal decomposition in the ferrite phase but not in the austenitic phase. Thermal aging at 400 deg. C for 10,000 h caused not only an increase in the amplitude of spinodal decomposition but also the precipitation of G phases with composition ratios of Ni:Si:Mn = 16:7:6 in the ferrite phase. The chemical compositions of M{sub 23}C{sub 6} type carbides seemed to be formed at the austenite/ferrite interface were analyzed. The analyses of the magnitude of the spinodal decomposition and the hardness implied that the spinodal decomposition was the main cause of the hardening.

  8. Duplex 2209 Weld Overlay by ESSC Process

    Directory of Open Access Journals (Sweden)

    Er. Manoj Kumar

    2017-03-01

    Full Text Available In the modern world of industrialization the wear is eating metal assets worth millions of dollars per year. The wear is in the form of corrosion, erosion, abrasion etc. which occur in the process industries like oil & gas, refineries, cement plants, steel plants, shipping and offshore working structures. The equipments like pressure vessels, heat exchangers, hydro processing reactors which very often work at elevated temperatures face corrosion in the internal diameter. Duplex 2209 weld overlay on ferrous material is developed for high corrosion resistance properties and having high productivity by Electroslag strip cladding process due to its less dilution ~10% as compared to SMAW , GTAW or FCAW process. Because of Low Dilution ~10% undiluted chemistry can be achieved with single layer as compared to other weld overlay processes. The facility was developed inhouse to carry out weld overlay by ESSC and Testing

  9. Structure Formation and Properties of Weld Overlay Produced by Laser Cladding under the Influence of Nanoparticles of High-melting Compounds

    Science.gov (United States)

    Murzakov, M.; Petrovskiy, V.; Birukov, V.; Dzhumaev, P.; Polski, V.; Markushov, Y.; Bykovskiy, D.

    Researches of flat samples using laser cladding technology were carried out. Nickel-based powders with the addition of nanopowders of tantalum carbide and tungsten carbide with water-based hydroxyethylcellulose as the binder, were used for slip cladding. Powders are fused on under local argon protection. The experiments were carried out to determine minimal base metal penetration depth, microhardness distribution over cross section of substrate and deposited layers, enrichment level of cladding metal with base components depending on power density and deposition rate. Metallographic studies of obtained overlays were conducted using a high-precision analytical equipment.

  10. Robotic weld overlay coatings for erosion control

    Science.gov (United States)

    The erosion of materials by the impact of solid particles has received increasing attention during the past twenty years. Recently, research has been initiated with the event of advanced coal conversion processes in which erosion plays an important role. The resulting damage, termed Solid Particle Erosion (SPE), is of concern primarily because of the significantly increased operating costs which result in material failures. Reduced power plant efficiency due to solid particle erosion of boiler tubes and waterfalls has led to various methods to combat SPE. One method is to apply coatings to the components subjected to erosive environments. Protective weld overlay coatings are particularly advantageous in terms of coating quality. The weld overlay coatings are essentially immune to spallation due to a strong metallurgical bond with the substrate material. By using powder mixtures, multiple alloys can be mixed in order to achieve the best performance in an erosive environment. However, a review of the literature revealed a lack of information on weld overlay coating performance in erosive environments which makes the selection of weld overlay alloys a difficult task. The objective of this project is to determine the effects of weld overlay coating composition and microstructure on erosion resistance. These results will lead to a better understanding of erosion mitigation in CFB's.

  11. Laser powder technology for cladding and welding

    Science.gov (United States)

    Arnold, J.; Volz, R.

    1999-06-01

    Laser powder technology offers several advantages compared to conventional cladding and welding techniques and is attracting increasing industrial interest. The laser materials processing group of the German Aerospace Center at Stuttgart, Germany, is currently developing these new methods for application in industrial process engineering. Key areas of the work include the design and implementation of a modular working head that can be universally used for laser welding and surface treatment, the development of powder nozzles for cladding and welding, and the construction of new systems for special applications (e.g., for inner cladding). Some of these developments are described, as well as some important examples that highlight the potential of welding and surface treatment using laser powder techniques.

  12. Development of Temper Bead Welding Process for Weld Overlay of Dissimilar Welds

    Energy Technology Data Exchange (ETDEWEB)

    Byeon, J. G.; Park, K. S.; Kim, Y. J. [Doosan Heavy Industries and Construction Co., Ltd., Seoul (Korea, Republic of)

    2008-10-15

    In recent years, the dissimilar weld metal used to connect stainless steel piping and low alloy steel or carbon steel components have experienced cracking in nuclear reactor piping systems. The cracking has been observed in several Pressurized Water Reactors in overseas. In Several cases, the cracking was repaired using structural weld overlays, a repair technique that has been in use in the U.S. in Boiling Water Reactors for over twenty years. Although weld overlays have been used primarily as a repair for flawed piping, they can also be applied at locations that have not yet exhibited any cracking, but are considered susceptible to cracking. The purpose of this research is to develop the temper bead weld process for the weld overlay of the dissimilar weld pipe. We developed equipment for the overlay system, applied Procedure Qualification(PQ) for the temper bead welding process.

  13. Solidification paths in modified Inconel 625 weld overlay material

    DEFF Research Database (Denmark)

    Chandrasekaran, Karthik; Tiedje, Niels Skat; Hald, John

    2009-01-01

    Inconel 625 is commonly used for overlay welding to protect the base metal against high temperature corrosion. The efficiency of corrosion protection depends on effective mixing of the overlay weld with the base metal and the subsequent segregation of alloy elements during solidification...

  14. Life extension of boilers using weld overlay protection

    Energy Technology Data Exchange (ETDEWEB)

    Lai, G.; Hulsizer, P. [Welding Services Inc., Norcross, GA (United States); Brooks, R. [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

    1998-12-31

    The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

  15. Hastelloy C-276Weld Overlay bySMAW Process

    National Research Council Canada - National Science Library

    Er. Rahul Sharma; Er. Manoj Kumar; Dr. Abhishek Kamboj

    2017-01-01

    ... diameter.Hastelloy C-276weld overlay on ferrous material is developed for outstanding resistance to wide variety of chemical process environments such as ferric and cupric chlorides, hot contaminated mineral...

  16. Metallographic Characteristics of Stainless Steel Overlay Weld with Resistance to Hydrogen-Induced Disbonding : Study on a Stainless Steel Overlay Welding Process for Superior Resistance to Disbonding (Report 3)

    OpenAIRE

    Akiyoshi, FUJI; Etsuo, KUDO; Tomoyuki, TAKAHASHI; The Japan Steel Works, Ltd., Muroran Plant

    1986-01-01

    The metallographic characteristics of the disbanding resistant stainless steel overlay weld were studied and compared with those of the conventional overlay weld. It was found that the first layer overlay weld metal of the disbanding resistant overlay weld consisted of austenite and martensite after regular post-weld heat treatment. A coarse planar grain, which strongly affects the disbanding resistance of over-lay welds, scarcely existed in the disbanding resistant overlay weld. A higher wel...

  17. Trends in Development of Weld Overlaying During The 21ST Century

    Directory of Open Access Journals (Sweden)

    Nikolov Mitko

    2014-08-01

    Full Text Available The present article discusses the trends in the development of welding and weld overlaying on the threshold of the new millennium and during it. It presents the trends in the production of welding materials for welding and weld overlaying in industrially developed and developing countries. The structure of welding methods is also shown, giving priority to its development until 2020.

  18. Tensile Characteristics of Bond of Stainless Steel Overlay Weld after Absorption of Hydrogen : Study on a Stainless Steel Overlay Welding Process for Superior Resistance to Disbonding (Report 4)

    OpenAIRE

    Akiyoshi, FUJI; Etsuo, KUDO; Tomoyuki, TAKAHASHI; The Japan Steel Works, Ltd., Muroran Plant

    1987-01-01

    The tensile characteristics of the bond of the disbanding-resistant overlay weld after absorption of hydrogen were studied and compared with those of the conventional overlay weld. It was found that the tensile strength of the bond of the conventional overlay weld was lower than that of the disbanding-resistant overlay weld. This is due to existence of the coarse planar grains in first layer overlay weld metal adjacent to the bond. The coarse planar grains strongly reduce the resistance to hy...

  19. Development of Weld Overlay Technology for Dissimilar Welds in Pressurizer Nozzles

    Energy Technology Data Exchange (ETDEWEB)

    Park, K. S.; Byeon, J. G.; Lee, J. B. [Doosan Heavy Industries and Construction Co., Daejeon (Korea, Republic of)

    2009-10-15

    As a result of Primary Water Stress Corrosion Cracking (PWSCC) in alloy 600, leaks in dissimilar metal welds of pressurizer nozzles were discovered recently in several US plants. The involved companies developed advanced repair techniques to prevent or repair PWSCC applying weld overlay procedures to dissimilar metal welds such as those between pipes and nozzles. Within 2 or 3 years, more than half of the nuclear power plants in Korea will have been in operation for more than 20 years. From this background, a weld overlay procedure has been developed in Korea for the dissimilar metal welds of pressurizer nozzles.

  20. Pulsed Magnetic Welding for Advanced Core and Cladding Steel

    Energy Technology Data Exchange (ETDEWEB)

    Cao, Guoping [Univ. of Wisconsin, Madison, WI (United States); Yang, Yong [Univ. of Florida, Gainesville, FL (United States)

    2013-12-19

    To investigate a solid-state joining method, pulsed magnetic welding (PMW), for welding the advanced core and cladding steels to be used in Generation IV systems, with a specific application for fuel pin end-plug welding. As another alternative solid state welding technique, pulsed magnetic welding (PMW) has not been extensively explored on the advanced steels. The resultant weld can be free from microstructure defects (pores, non-metallic inclusions, segregation of alloying elements). More specifically, the following objectives are to be achieved: 1. To design a suitable welding apparatus fixture, and optimize welding parameters for repeatable and acceptable joining of the fuel pin end-plug. The welding will be evaluated using tensile tests for lap joint weldments and helium leak tests for the fuel pin end-plug; 2 Investigate the microstructural and mechanical properties changes in PMW weldments of proposed advanced core and cladding alloys; 3. Simulate the irradiation effects on the PWM weldments using ion irradiation.

  1. Welding overlay analysis of dissimilar metal weld cracking of feedwater nozzle

    Energy Technology Data Exchange (ETDEWEB)

    Tsai, Y.L., E-mail: YLTsai@itri.org.t [National Chiao Tung University, Mechanical Engineering Department, 1001 TaHsueh Road, HsinChu, Taiwan 30010 (China); Industrial Technology Research Institute (ITRI), 195 Chung Hsing Rd., Sec.4 Chu Tung, HsinChu, Taiwan 310 (China); Wang, Li. H. [Industrial Technology Research Institute (ITRI), 195 Chung Hsing Rd., Sec.4 Chu Tung, HsinChu, Taiwan 310 (China); Fan, T.W. [Industrial Technology Research Institute (ITRI), 195 Chung Hsing Rd., Sec.4 Chu Tung, HsinChu, Taiwan 310 (China); Chung Hua University, Department of Civil Engineering and Engineering Informatics, 707, Sec.2, WuFu Rd., HsinChu, Taiwan 300 (China); Ranganath, Sam [Industrial Technology Research Institute (ITRI), 195 Chung Hsing Rd., Sec.4 Chu Tung, HsinChu, Taiwan 310 (China); Wang, C.K. [Taiwan Power Company (TPC), No.242, Sec. 3, Roosevelt Rd., Zhongzheng District, Taipei City 100, Taiwan (China); Chou, C.P. [National Chiao Tung University, Mechanical Engineering Department, 1001 TaHsueh Road, HsinChu, Taiwan 30010 (China)

    2010-01-15

    Inspection of the weld between the feedwater nozzle and the safe end at one Taiwan BWR showed axial indications in the Alloy 182 weld. The indication was sufficiently deep that continued operation could not be justified considering the crack growth for one cycle. A weld overlay was decided to implement for restoring the structural margin. This study reviews the cracking cases of feedwater nozzle welds in other nuclear plants, and reports the lesson learned in the engineering project of this weld overlay repair. The overlay design, the FCG calculation and the stress analysis by FEM are presented to confirm that the Code Case structural margins are met. The evaluations of the effect of weld shrinkage on the attached feedwater piping are also included. A number of challenges encountered in the engineering and analysis period are proposed for future study.

  2. Analysis of overlay weld effect on preventing PWSCC in dissimilar metal weld

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Seung Gun; Oh, Chang Kyun; Jin, Tae Eun [Korea Power Engineering Co., Inc., Yongin (Korea, Republic of); Kim, Yong Tae [Korea Plant Service and Engineering Co., Ltd., Seongnam (Korea, Republic of); Yoo, Sung Soo [Korea Hydro and Nuclear Power Co., Ltd., Seoul (Korea, Republic of)

    2009-07-01

    PWSCC(Primary Stress Corrosion Cracking) in Alloy 82/182 butt welds is the problem affecting safety and integrity of nuclear power plant. PWSCC can be occurred in high magnitude of tensile residual stress, such as Alloy 82/182 dissimilar metal welds in Pressurizer(PZR) nozzles. There have been related incidents recently at the dissimilar metal welds in overseas nuclear power plants. Overlay weld is the one of the effective methods to decrease tensile residual stress of inside surface, which will result in preventing PWSCC. In this paper, overlay weld conditions on the purpose of preventing PWSCC was explained and the benefit of the overlay weld was confirmed performing finite element analysis.

  3. Analysis of Overlay Weld Effect on Preventing PWSCC in Dissimilar Metal Weld

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Seung Gun; Oh, Chang Kyun; Park, Heung Bae; Jin, Tae Eun [Korea Power Engineering Company, Daejeon (Korea, Republic of)

    2010-01-15

    PWSCC(Primary Stress Corrosion Cracking) in Alloy 82/182 butt welds is the problem affecting safety and integrity of nuclear power plant. PWSCC can be occurred in the area that is at high magnitude of tensile residual stress, such as Alloy 82/182 dissimilar metal welds in PZR(pressurizer) nozzles. There have been a number of incidents recently at the dissimilar metal welds in overseas nuclear power plants. Overlay weld is the one of the effective methods to decrease tensile residual stress of inside surface, which will result in preventing PWSCC. In this paper, overlay weld conditions on the purpose of preventing PWSCC was explained and the benefit of the overlay weld was confirmed performing finite element analysis.

  4. Mechanical Properties of Stainless Steel Overlay Weld with Resistance to Hydrogen-Induced Disbonding : Study on a Stainless Steel Overlay Welding Process for Superior Resistance to Disbonding (Report 2)

    OpenAIRE

    Akiyoshi, FUJI; Etsuo, KUDO; Tomoyuki, TAKAHASHI; Kazuaki, MANO; The Japan Steel Works, Ltd., Muroran Plant

    1986-01-01

    The mechanical properties of the disbanding resistant stainless steel overlay weld were studied and compared with those of the conventional overlay weld. It was found that the mechanical properties of the disbanding resistant overlay weld were almost equal to those of the conventional overlay weld, whereas the residual sites in through-thickness direction at the bond between the first layer weld metal and the base metal was smaller than t/.al of the conventional overlay weld. This low residua...

  5. Effect of preemptive weld overlay sequence on residual stress distribution for dissimilar metal weld of Kori nuclear power plant pressurizer

    Energy Technology Data Exchange (ETDEWEB)

    Bae, Hong Yeol; Song, Tae Kwang; Chun, Yun Bae; Oh, Chang Young; Kim, Yun Jae [Korea Univ., Seoul (Korea, Republic of); Lee, Kyoung Soo; Park, Chi Yong [Korea Electric Power Research Institute, Daejeon (Korea, Republic of)

    2008-07-01

    Weld overlay is one of the residual stress mitigation method which arrest crack. An overlay weld sued in this manner is termed a Preemptive Weld OverLay(PWOL). PWOL was good for distribution of residual stress of Dissimilar Metal Weld(DMW) by previous research. Because range of overlay welding is wide relatively, residual stress distribution on PWR is affected by welding sequence. In order to examine the effect of welding sequence, PWOL was applied to a specific DMW of KORI nuclear power plant by finite element analysis method. As a result, the welding direction that from nozzle to pipe is better good for residual stress distribution on PWR.

  6. Research on overlaying welding rod of high hardness maraging steel

    Institute of Scientific and Technical Information of China (English)

    PAN Yong-ming; CHEN Shao-wei

    2006-01-01

    The development of new maraging steel overlaying welding rod,which contains Co,Mo,W and V alloy,solved the problems of poor homogeneity of hardness and mechanical process, prolonged the service life of wear-resistant components and increased the productive efficiency of repairing,greatly benefiting the national economy.

  7. Cladding of Advanced Al Alloys Employing Friction Stir Welding

    NARCIS (Netherlands)

    Stelt, van der A.A.; Bor, T.C.; Geijselaers, H.J.M.; Akkerman, R.; Boogaard, van den A.H.

    2013-01-01

    In this paper an advanced solid state cladding process, based on Friction Stir Welding, is presented. The Friction Surface Cladding (FSC) technology enables the deposition of a solid-state coating using filler material on a substrate with good metallurgical bonding. A relatively soft AA1050 filler m

  8. Structural integrity analyses for preemptive weld overlay on the dissimilar metal weld of a pressurizer nozzle

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Chin-Cheng, E-mail: cchuang@iner.gov.tw [Institute of Nuclear Energy Research, Taiwan (China); Liu, Ru-Feng [Institute of Nuclear Energy Research, Taiwan (China)

    2012-02-15

    This paper presents structural integrity analyses for preemptive weld overlay on the dissimilar metal weld (DMW) of a pressurizer nozzle in a pressurized water reactor (PWR). Based on MRP-169 and ASME Code Case N-504-2, weld overlay sizing calculation, residual stress improvement, shrinkage evaluation, fatigue crack growth and fatigue usage analysis are performed. The weld overlay procedure has to be confirmed to improve the residual stresses around the inside surface of DMW. The residual compressive stress distribution is thus addressed to be resistant to subsequent primary water stress corrosion cracking (PWSCC) initiation and further crack growth. To ensure the structural integrity of the original attached piping system, the measured displacement is transformed to temperature gradient to simulate the shrinkage after overlay and is used to determine the post weld distortion and stress situation. Further, the conservative postulated surface cracks are assumed in the DMW for fatigue crack growth analysis with system design cycles. The stress limits and cumulative fatigue usages of the pressurizer nozzle with overlay are also evaluated to meet ASME Code, Section III. Based on the present results, the structural integrity of the pressurizer nozzle with preemptive weld overlay is shown.

  9. MICROSTRUCTURES AND OXIDATION RESISTANCE OF Fe3Al WELD OVERLAY

    Institute of Scientific and Technical Information of China (English)

    X.G.Min; X.Q.Yu; Y.S.Sun; J.R.Sun

    2001-01-01

    Using the Fe3Al electrode through manual arc surfacing (MAS),Fe3Al coatings havebeen deposited on the stainless steel substrate.The microstructures,hardness andoxidation resistance of the weld overlay have been investigated.The results show thatcrack-free overlays can be obtained when pre-heating of the substrate at 500℃ andpostweld heat treatment at 700℃ were used.Elements of Al,Cr,Ni etc.transferredbetween the substrate and the overlay,but this does not influence the microhardnessof the substrate and the Fe3Al overlay.Oxidation tests show that the Fe3Al overlayshave excellent oxidation resistance in comparison with the stainless steel substrate at800℃ and 900℃.

  10. Through-Thickness Measurements of Residual Stresses in an Overlay Dissimilar Weld Pipe using Neutron Diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Woo, Wan Chuck; EM, Vyacheslav; Lee, Ho Jin; Kim, Kang Soo; Kang, Mi Hyun; Joo, Jong Dae; Seong, Baek Seok [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Byeon, Jin Gwi; Park, Kwang Soo [Doosan Heavy Industries and Construction Co., Changwon (Korea, Republic of)

    2010-10-15

    The distribution of residual stresses in dissimilar material joints has been extensively studied because of the wide applications of the dissimilar welds in many inevitable complex design structures. Especially the cracking of dissimilar welding has been a long standing issue of importance in many components of the power generation industries such as nuclear power plant, boiling pressure system, and steam generators. In particular, several failure analysis and direct observations have shown that critical fractures have frequently occurred in one side of the dissimilar welded parts. For example, the heat-affected zone on the ferrite steel side is known to critical in many dissimilar welding pipes when ferrite (low carbon steel) and austenite (stainless) steels are joined. The main cause of the residual stresses can be attributed to the mismatch in the coefficient of thermal expansion between the dissimilar metals (ferrite and austenite). Additional cladding over circumferential welds is known to reinforce the mechanical property due to the beneficial compressive residual stress imposed on the weld and heat-affected zone. However, science-based quantitative measurement of the through thickness residual stress distribution is very limited in literature. The deep penetration capability of neutrons into most metallic materials makes neutron diffraction a powerful tool to investigate and map the residual stresses of materials throughout the thickness and across the weld. Furthermore, the unique volume averaged bulk characteristic of materials and mapping capability in three dimensions are suitable for the engineering purpose. Thus, the neutron-diffraction measurement method has been selected as the most useful method for the study of the residual stresses in various dissimilar metal welded structures. The purpose of this study is to measure the distribution of the residual stresses in a complex dissimilar joining with overlay in the weld pipe. Specifically, we measured

  11. Effect of Welding Parameters on Dilution and Weld Bead Geometry in Cladding

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The effect of pulsed gas metal arc welding (GMAW) variables on the dilution and weld bead geometry in cladding X65 pipeline steel with 316L stainless steel was studied. Using a full factorial method, a series of experiments were carried out to know the effect of wire feed rate, welding speed, distance between gas nozzle and plate, and the vertical angle of welding on dilution and weld bead geometry. The findings indicate that the dilution of weld metal and its dimension i.e. width, height and depth increase with the feed rate, but the contact angle of the bead decreases first and then increases. Meantime, welding speed has an opposite effect except for dilution. There is an interaction effect between welding parameters at the contact angle. The results also show forehand welding or decreasing electrode extension decrease the angle of contact. Finally,a mathematical model is contrived to highlight the relationship between welding variables with dilution and weld bead geometry.

  12. Residual stress analysis of an Overlay weld and a repair weld on the dissimilar Butt weld

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kang Soo, E-mail: kskim5@kaeri.re.k [Korea Atomic Energy Research Institute, 150, Dukjin-dong, Daejeon 305-353 (Korea, Republic of); Lee, Ho Jin; Lee, Bong Sang [Korea Atomic Energy Research Institute, 150, Dukjin-dong, Daejeon 305-353 (Korea, Republic of); Jung, In Chul; Park, Kwang Soo [Doosan Heavy Industries and Construction Co., 555 Gwigok Dong, Changwon 641-792 (Korea, Republic of)

    2009-12-15

    Both the experiment and FE analysis were performed to estimate the residual stresses at the parts of the dissimilar metal welds. The specimen of the dissimilar Butt welds was manufactured, and the residual stresses of this specimen were measured by the X-ray method and a Hole Drilling Technique. The values measured by two experimental methods showed a big deviation at the SUS 316L plate. Consequently, the experimental methods to estimate the residual stresses are not a superior method. The Butt FEM Model on this specimen was developed and analyzed by the ABAQUS Code. The results of the FE analysis were compared with those of the experimental methods. As a whole, the values of the Butt FEM Model showed a trend which was in agreement with the experimental values and the values of FE analysis were found reasonable. The Repair FEM Model and the Overlay FEM Model were developed and analyzed by the ABAQUS Code. The values of these results were also found reasonable data even if the experimental methods be not performed. Therefore, the residual stresses for the dissimilar metal welds can be estimated by an analysis with an appropriate FEM Model without the experimental methods.

  13. Research on the Impact of Amplitude of Vibrations on Electrical Parameters of Vibroarc Weld Overlay in Argon

    Directory of Open Access Journals (Sweden)

    Nikolov Mitko Ivanov

    2015-06-01

    Full Text Available The research is taken on the vibroarc welding apparatus ENTON-60 equipped with an axial non-inertial vibrator in argon shield. The criteria used for assessing the flow of the electric arc process and the formation of weld overlay clad surfaces are: short circuit voltage, voltage at the start of arc combustion, short circuit amperage, and amperage at the end of arc combustion. Wire electrode‘s vibrating frequency is considered as an input variable of the cybernetic model. It has been found that amplitude of vibrations has a significant impact on the vibroarc process - voltage parameters and welding current ratio, as the minimum amperage of short circuit and the lowest voltage at the start of arc combustion is realized at 2 mm amplitude of vibrations.

  14. Friction Welding For Cladding Applications: Processing, Microstructure and Mechanical Properties of Inertia Friction Welds of Stainless Steel to Low Carbon Steel and Evaluation of Wrought and Welded Austenitic Stainless Steels for Cladding Applications in Acidchloride Service

    Science.gov (United States)

    Switzner, Nathan

    Friction welding, a solid-state joining method, is presented as a novel alternative process step for lining mild steel pipe and forged components internally with a corrosion resistant (CR) metal alloy for petrochemical applications. Currently, fusion welding is commonly used for stainless steel overlay cladding, but this method is costly, time-consuming, and can lead to disbonding in service due to a hard martensite layer that forms at the interface due to partial mixing at the interface between the stainless steel CR metal and the mild steel base. Firstly, the process parameter space was explored for inertia friction butt welding using AISI type 304L stainless steel and AISI 1018 steel to determine the microstructure and mechanical properties effects. A conceptual model for heat flux density versus radial location at the faying surface was developed with consideration for non-uniform pressure distribution due to frictional forces. An existing 1 D analytical model for longitudinal transient temperature distribution was modified for the dissimilar metals case and to account for material lost to the flash. Microstructural results from the experimental dissimilar friction welds of 304L stainless steel to 1018 steel were used to discuss model validity. Secondly, the microstructure and mechanical property implications were considered for replacing the current fusion weld cladding processes with friction welding. The nominal friction weld exhibited a smaller heat softened zone in the 1018 steel than the fusion cladding. As determined by longitudinal tensile tests across the bond line, the nominal friction weld had higher strength, but lower apparent ductility, than the fusion welds due to the geometric requirements for neck formation adjacent to a rigid interface. Martensite was identified at the dissimilar friction weld interface, but the thickness was smaller than that of the fusion welds, and the morphology was discontinuous due to formation by a mechanism of solid

  15. Hastelloy C-276Weld Overlay bySMAW Process

    Directory of Open Access Journals (Sweden)

    Er. Rahul Sharma

    2017-05-01

    Full Text Available In the modern world of industrialization the wear is eating metal assets worth millions of dollars per year. The wear is in the form of corrosion, erosion, abrasion etc. which occur in the process industries like oil & gas, refineries, cement plants, steel plants, shipping and offshore working structures. The equipments like pressure vessels, heat exchangers, hydro processing reactors which very often work at elevated temperatures face corrosion in the internal diameter.Hastelloy C-276weld overlay on ferrous material is developed for outstanding resistance to wide variety of chemical process environments such as ferric and cupric chlorides, hot contaminated mineral acids, solvents, chlorine and chlorine contained media, both inorganic and organic, dry chlorine, formic and acetic acids, acetic anhydride, sea water and brine solutions.Selection of SMAW is for development of hastalloy C-276 material with SMAW process to use as a weld overlay process at non accessible area & where position is constraint which is not feasible by other processes like ESSC, FCAW, and SAW etc.

  16. Behavior of a crack within a Dissimilar Metal Weld Part by using an Overlay Weld

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kang Soo; Lee, Ho Jin; Lee, Bong Sang [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2009-05-15

    In recent years, the dissimilar metal welds, Alloy 82/182 welds, used to connect the stainless steel piping and low alloy steel or carbon steel components in a nuclear reactor piping system have experienced a cracking due to a primary water stress corrosion (PWSCC).It is well known that one reason for the cracking is the residual stress by the weld. But, it is difficult to estimate the weld residual stress exactly due to the many parameters for the welding process. In this paper, a Butt model weld specimen was manufactured and the residual stresses of the weld specimen were measured by the X-Ray method and a Hole Drilling Technique. These results were compared with the results of the Butt FEM Model to confirm the confidence of the FEM input. Also, an analysis of the Crack FEM models made by the ABAQUS Code was performed to estimate the behavior of a crack within a Dissimilar Metal Weld Part (DMWP) when an overlay weld on the DMWP was done.

  17. Thermo-Mechanical Analysis of a Single-Pass Weld Overlay and Girth Welding in Lined Pipe

    Science.gov (United States)

    Obeid, Obeid; Alfano, Giulio; Bahai, Hamid

    2017-08-01

    The paper presents a nonlinear heat-transfer and mechanical finite-element (FE) analyses of a two-pass welding process of two segments of lined pipe made of a SUS304 stainless steel liner and a C-Mn steel pipe. The two passes consist of the single-pass overlay welding (inner lap weld) of the liner with the C-Mn steel pipe for each segment and the single-pass girth welding (outer butt weld) of the two segments. A distributed power density of the moving welding torch and a nonlinear heat-transfer coefficient accounting for both radiation and convection have been used in the analysis and implemented in user subroutines for the FE code ABAQUS. The modeling procedure has been validated against previously published experimental results for stainless steel and carbon steel welding separately. The model has been then used to determine the isotherms induced by the weld overlay and the girth welding and to clarify their influence on the transient temperature field and residual stress in the lined pipe. Furthermore, the influence of the cooling time between weld overlay and girth welding and of the welding speed have been examined thermally and mechanically as they are key factors that can affect the quality of lined pipe welding.

  18. Thermo-Mechanical Analysis of a Single-Pass Weld Overlay and Girth Welding in Lined Pipe

    Science.gov (United States)

    Obeid, Obeid; Alfano, Giulio; Bahai, Hamid

    2017-07-01

    The paper presents a nonlinear heat-transfer and mechanical finite-element (FE) analyses of a two-pass welding process of two segments of lined pipe made of a SUS304 stainless steel liner and a C-Mn steel pipe. The two passes consist of the single-pass overlay welding (inner lap weld) of the liner with the C-Mn steel pipe for each segment and the single-pass girth welding (outer butt weld) of the two segments. A distributed power density of the moving welding torch and a nonlinear heat-transfer coefficient accounting for both radiation and convection have been used in the analysis and implemented in user subroutines for the FE code ABAQUS. The modeling procedure has been validated against previously published experimental results for stainless steel and carbon steel welding separately. The model has been then used to determine the isotherms induced by the weld overlay and the girth welding and to clarify their influence on the transient temperature field and residual stress in the lined pipe. Furthermore, the influence of the cooling time between weld overlay and girth welding and of the welding speed have been examined thermally and mechanically as they are key factors that can affect the quality of lined pipe welding.

  19. Effect of preemptive weld overlay on residual stress mitigation for dissimilar metal weld of nuclear power plant pressurizer

    Energy Technology Data Exchange (ETDEWEB)

    Song, Tae Kwang; Bae, Hong Yeol; Chun, Yun Bae; Oh, Chang Young; Kim, Yun Jae [Korea University, Seoul (Korea, Republic of); Lee, Kyoung Soo; Park, Chi Yong [Korea Electric Power Research Institute, Daejeon (Korea, Republic of)

    2008-10-15

    Weld overlay is one of the residual stress mitigation methods which arrest crack initiation and crack growth. Therefore weld overlay can be applied to the region where cracking is likely to be. An overlay weld used in this manner is termed a Preemptive Weld OverLay(PWOL). In Pressurized Water Reactor(PWR) dissimilar metal weld is susceptible region for Primary Water Stress Corrosion Cracking(PWSCC). In order to examine the effect of PWOL on residual stress mitigation, PWOL was applied to a specific dissimilar metal weld of Kori nuclear power plant by finite element analysis method. As a result, strong compressive residual stress was made in PWSCC susceptible region and PWOL was proved effective preemptive repair method for weldment.

  20. The Effect of Dilution on Microsegregation in AWS ER NiCrMo-14 Alloy Welding Claddings

    Science.gov (United States)

    Miná, Émerson Mendonça; da Silva, Yuri Cruz; Dille, Jean; Silva, Cleiton Carvalho

    2016-12-01

    Dilution and microsegregation are phenomena inherent to claddings, which, in turn, directly affect their main properties. This study evaluated microsegregation in the fusion zone with different dilution levels. The overlays were welded by the TIG cold wire feed process. Dilution was calculated from the geometric characteristics of the claddings and from the conservation of mass equation using chemical composition measurements. Microsegregation was calculated using energy dispersive X-ray spectroscopy measurements of the dendrites and the chemical composition of the fusion zone. The dilution of the claddings was increased by reducing the wire feed rate. Fe showed potential to be incorporated into the solid phase ( k > 1), and this increased with the increase of dilution. Mo, in turn, was segregated into the liquid phase ( k < 1) and also increased with the increase of dilution. However, Cr and W showed a slight decrease in their partition coefficients ( k) with the increase of dilution.

  1. Ultrasonic Evaluation of Two Dissimilar Metal Weld Overlay Specimens

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Susan L.; Cinson, Anthony D.; Prowant, Matthew S.; Moran, Traci L.; Anderson, Michael T.

    2012-06-30

    Two dissimilar metal weld (DMW) pipe-to-nozzle specimens were implanted with thermal fatigue cracks in the 13% to 90% through-wall depth range. The specimens were ultrasonically evaluated with phased-array probes having center frequencies of 0.8, 1.0, 1.5, and 2.0 megahertz (MHz). An Alloy 82/182 weld overlay (WOL) was applied and the specimens were ultrasonically re-evaluated for flaw detection and characterization. The Post-WOL flaw depths were approximately 10% to 56% through-wall. This study has shown the effectiveness of ultrasonic examinations of Alloy 82/182 overlaid DMW specimens. Phased-array probes with center frequency in the 0.8- to 1.0-MHz range provide a strong coherent signal but the greater ultrasonic wavelength and larger beam spot size prevent the reliable detection of small flaws. These small flaws had nominal through-wall depths of less than 15% and length in the 50-60 mm (2-2.4 in.) range. Flaws in the 19% and greater through-wall depth range were readily detected with all four probes. At the higher frequencies, the reflected signals are less coherent but still provide adequate signal for flaw detection and characterization. A single inspection at 2.0 MHz could provide adequate detection and sizing information but a supplemental inspection at 1.0 or 1.5 MHz is recommended.

  2. Characterization of Cassini GPHS Fueled-Clad Production Girth Welds

    Energy Technology Data Exchange (ETDEWEB)

    Franco-Ferreira, E.A.

    2000-03-23

    Fueled clads for radioisotope power systems are produced by encapsulating {sup 238}PuO{sub 2} in iridium alloy cups, which are joined at their equators by gas tungsten arc welding. Cracking problems at the girth weld tie-in area during production of the Galileo/Ulysses GPHS capsules led to the development of a first-generation ultrasonic test for girth weld inspection at the Savannah River Plant. A second-generation test and equipment with significantly improved sensitivity and accuracy were jointly developed by the Oak Ridge Y-12 Plant and Westinghouse Savannah River Company for use during the production of Cassini GPHS capsules by the Los Alamos National Laboratory. The test consisted of Lamb wave ultrasonic scanning of the entire girth weld from each end of the capsule combined with a time-of-flight evaluation to aid in characterizing nonrelevant indications. Tangential radiography was also used as a supplementary test for further evaluation of reflector geometry. Each of the 317 fueled GPHS capsules, which were girth welded for the Cassini Program, was subjected to a series of nondestructive tests that included visual, dimensional, helium leak rate, and ultrasonic testing. Thirty-three capsules were rejected prior to ultrasonic testing. Of the 44 capsules rejected by the standard ultrasonic test, 22 were upgraded to flight quality through supplementary testing for an overall process acceptance rate of 82.6%. No confirmed instances of weld cracking were found.

  3. FEM Analysis and Measurement of Residual Stress by Neutron Diffraction on the Dissimilar Overlay Weld Pipe

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kang Soo; Lee, Ho Jin; Woo, Wan Chuck; Seong, Baek Seok [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Byeon, Jin Gwi; Park, Kwang Soo; Jung, In Chul [Doosan Heavy Industries and Construction Co., Changwon (Korea, Republic of)

    2010-10-15

    Much research has been done to estimate the residual stress on a dissimilar metal weld. There are many methods to estimate the weld residual stress and FEM (Finite Element Method) is generally used due to the advantage of the parametric study. And the X-ray method and a Hole Drilling technique for an experimental method are also usually used. The aim of this paper is to develop the appropriate FEM model to estimate the residual stresses of the dissimilar overlay weld pipe. For this, firstly, the specimen of the dissimilar overlay weld pipe was manufactured. The SA 508 Gr3 nozzle, the SA 182 safe end and SA376 pipe were welded by the Alloy 182. And the overlay weld by the Alloy 52M was performed. The residual stress of this specimen was measured by using the Neutron Diffraction device in the HANARO (High-flux Advanced Neutron Application ReactOr) research reactor, KAERI (Korea Atomic Energy Research Institute). Secondly, FEM Model on the dissimilar overlay weld pipe was made and analyzed by the ABAQUS Code (ABAQUS, 2004). Thermal analysis and stress analysis were performed, and the residual stress was calculated. Thirdly, the results of the FEM analysis were compared with those of the experimental methods

  4. Field application of phased array ultrasonic testing for structural weld overlay on dissimilar welds of pressurizer nozzles

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Hoi; Kim, Yong Sik [Korea Hydro and Nuclear Power Company Ltd., Central Research Institute, Daejeon (Korea, Republic of)

    2015-08-15

    Weld overlay was first used in power plants in the US in the early 1980s as an interim method of repairing the welds of flawed piping joints. Weld overlaid piping joints in nuclear power plants must be examined periodically using ultrasonic examination technology. Portable phased array ultrasonic technology has recently become available. Currently, the application of preemptive weld overlays as a mitigation technique and/as a method to improve the examination surface condition for more complex configurations is becoming more common. These complex geometries may require several focused conventional transducers for adequate inspection of the overlay, the original weld, and the base material. Alternatively, Phased array ultrasonic probes can be used to generate several inspection angles simultaneously at various focal depths to provide better and faster coverage than that possible by conventional methods. Thus, this technology can increase the speed of examinations, save costs, and reduce radiation exposure. In this paper, we explain the general sequence of the inspection of weld overlay and the results of signal analysis for some PAUT (phased array ultrasonic testing) signals detected in on-site inspections.

  5. Evaluation of the AISI 904L Alloy Weld Overlays Obtained by GMAW and Electro-Slag Welding Processes

    Science.gov (United States)

    Jorge, Jorge C. F.; Meira, O. G.; Madalena, F. C. A.; de Souza, L. F. G.; Araujo, L. S.; Mendes, M. C.

    2017-03-01

    The use of superaustenitic stainless steels (SASS) as an overlay replacement for nickel-based alloys can be an interesting alternative for the oil and gas industries, due to its lower cost, when compared to superalloys. Usually, the deposition is made with several welding passes by using conventional arc welding processes, such as gas tungsten arc welding (GTAW) or gas metal arc welding (GMAW) processes. In this respect, electro-slag welding (ESW), which promotes high heat inputs and low dilution of the welds, can also be attractive for this application, as it provides a higher productivity, once only one layer is needed for the deposition of the minimum thickness required. The present work evaluates the behavior of an AISI 904L SASS weld overlay deposited on a carbon steel ASTM A516 Grade 70 by ESW and GMAW processes. Both as-welded and heat-treated conditions were evaluated and compared. A multipass welding by GMAW process with three layers and 48 passes was performed on 12.5 × 200 × 250 mm steel plates with average welding energy of 1.0 kJ/mm. For ESW process, only one layer was deposited on 50 × 400 × 400 mm steel plates with average welding energy of 11.7 kJ/mm. After welding, a post-weld heat treatment (PWHT) at 620 °C for 10 h was performed in half of the steel plate, in order to allow the comparison between this condition and the as-welded one. For both processes, the austenitic microstructure of the weld deposits was characterized by optical microscopy and scanning electron microscopy with electron backscatter diffraction. A low proportion of secondary phases were observed in all conditions, and the PWHT did not promote significant changes on the hardness profile. Martensite for GMAW process and bainite for ESW process were the microstructural constituents observed at the coarse grain heat-affected zone, due to the different cooling rates. For ESW process, no evidences of partially diluted zones were found. As a consequence of the microstructural

  6. Evaluation of the AISI 904L Alloy Weld Overlays Obtained by GMAW and Electro-Slag Welding Processes

    Science.gov (United States)

    Jorge, Jorge C. F.; Meira, O. G.; Madalena, F. C. A.; de Souza, L. F. G.; Araujo, L. S.; Mendes, M. C.

    2017-05-01

    The use of superaustenitic stainless steels (SASS) as an overlay replacement for nickel-based alloys can be an interesting alternative for the oil and gas industries, due to its lower cost, when compared to superalloys. Usually, the deposition is made with several welding passes by using conventional arc welding processes, such as gas tungsten arc welding (GTAW) or gas metal arc welding (GMAW) processes. In this respect, electro-slag welding (ESW), which promotes high heat inputs and low dilution of the welds, can also be attractive for this application, as it provides a higher productivity, once only one layer is needed for the deposition of the minimum thickness required. The present work evaluates the behavior of an AISI 904L SASS weld overlay deposited on a carbon steel ASTM A516 Grade 70 by ESW and GMAW processes. Both as-welded and heat-treated conditions were evaluated and compared. A multipass welding by GMAW process with three layers and 48 passes was performed on 12.5 × 200 × 250 mm steel plates with average welding energy of 1.0 kJ/mm. For ESW process, only one layer was deposited on 50 × 400 × 400 mm steel plates with average welding energy of 11.7 kJ/mm. After welding, a post-weld heat treatment (PWHT) at 620 °C for 10 h was performed in half of the steel plate, in order to allow the comparison between this condition and the as-welded one. For both processes, the austenitic microstructure of the weld deposits was characterized by optical microscopy and scanning electron microscopy with electron backscatter diffraction. A low proportion of secondary phases were observed in all conditions, and the PWHT did not promote significant changes on the hardness profile. Martensite for GMAW process and bainite for ESW process were the microstructural constituents observed at the coarse grain heat-affected zone, due to the different cooling rates. For ESW process, no evidences of partially diluted zones were found. As a consequence of the microstructural

  7. The reliability of untempered end plug welds on HT9-clad IFR fuel elements

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, D C; Porter, D L

    1987-02-01

    Welding generally leaves residual stresses in transformed weld zones, which can initiate cracks from flaws already present in the weld zones. When HT9 cools from welding temperatures, a martensite phase forms in the weld fusion zone and heat-affected zone. Because this martensite phase is hard and brittle, it is particularly susceptible to cracking aggravated by residual stresses. This causes concern over the use of untempered welds on HT9-clad fuel elements. To determine if residual stresses present in end-plug weld zones would affect fuel pin performance, HT9 capsules with prototypic TIG- and CD-welded end plugs (in the tempered and as-welded conditions) were pressurized to failure at room temperature, 550{sup 0}C, and 600{sup 0}C. None of the capsules failed in a weld zone. To determine the effects of reactor operating temperatures on untempered welds, prototypic TIG welds were tempered at reactor bulk sodium temperature and an expected sodium outlet temperature for various lengths of time. Subsequent tensile and burst tests of these specimens proved that any embrittling effects that may have been induced in these welds were of no consequence. Hardness tests on longitudinal sections of welds indicated the amount of tempering a weld will receive inreactor after relatively short lengths of time. The pressure burst tests proved that untemperted welds on HT9-clad fuel elements are as reliable as tempered welds; any residual stresses in untempered weld zones were of no consequence. The tempering test showed that welds used in the as-welded condition will sufficiently temper in 7 days at 550{sup 0}C, but will not, sufficiently temper in 7 days at bulk sodium temperature. A comparison of the structure of laser welds to those of CD and TIG welds indicated that untempered laser welds will perform and temper in a manner similar to the TIG welds tested in this effort.

  8. Interfacial microstructure and properties of copper clad steel produced using friction stir welding versus gas metal arc welding

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Z.; Chen, Y. [Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo (Canada); Haghshenas, M., E-mail: mhaghshe@uwaterloo.ca [Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo (Canada); Nguyen, T. [Mechanical Systems Engineering, Conestoga College, Kitchener (Canada); Galloway, J. [Welding Engineering Technology, Conestoga College, Kitchener (Canada); Gerlich, A.P. [Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo (Canada)

    2015-06-15

    A preliminary study compares the feasibility and microstructures of pure copper claddings produced on a pressure vessel A516 Gr. 70 steel plate, using friction stir welding versus gas metal arc welding. A combination of optical and scanning electron microscopy is used to characterize the grain structures in both the copper cladding and heat affected zone in the steel near the fusion line. The friction stir welding technique produces copper cladding with a grain size of around 25 μm, and no evidence of liquid copper penetration into the steel. The gas metal arc welding of copper cladding exhibits grain sizes over 1 mm, and with surface microcracks as well as penetration of liquid copper up to 50 μm into the steel substrate. Transmission electron microscopy reveals that metallurgical bonding is produced in both processes. Increased diffusion of Mn and Si into the copper cladding occurs when using gas metal arc welding, although some nano-pores were detected in the FSW joint interface. - Highlights: • Cladding of steel with pure copper is possible using either FSW or GMAW. • The FSW yielded a finer grain structure in the copper, with no evidence of cracking. • The FSW joint contains some evidence of nano-pores at the interface of the steel/copper. • Copper cladding by GMAW contained surface cracks attributed to high thermal stresses. • The steel adjacent to the fusion line maintained a hardness value below 248 HV.

  9. Robotic weld overlay coatings for erosion control. Final technical progress report, July 1992--July 1995

    Energy Technology Data Exchange (ETDEWEB)

    Levin, B.F.; DuPont, J.N.; Marder, A.R.

    1995-10-15

    The erosion behavior of weld overlay coatings has been studied. Eleven weld overlay alloys were deposited on 1018 steel substrates using the plasma arc welding process and erosion tested at 400{degrees}C at 90{degrees} and 30{degrees} particle impact angles. The microstructure of each coating was characterized before erosion testing. A relative ranking of the coatings erosion resistance was developed by determining the steady state erosion rates. Ultimet, Inconel-625, and 316L SS coatings showed the best erosion resistance at both impact angles. It was found that weld overlays that exhibit good abrasion resistance did not show good erosion resistance. Erosion tests were also performed for selected wrought materials with chemical composition similar to weld overlays. Eroded surfaces of the wrought and weld alloys were examined by Scanning Electron Microscopy (SEM). Microhardness tests were performed on the eroded samples below the erosion surface to determine size of the plastically deformed region. It was found that one group of coatings experienced significant plastic deformation as a result of erosion while the other did not. It was also established that, in the steady state erosion regime, the size of the plastically deformed region is constant.

  10. Study on cracking of welding overlay based on the theory of diffusion-induced stress

    Institute of Scientific and Technical Information of China (English)

    Xiliang ZHANG; Changyu ZHOU

    2011-01-01

    Hydrogen diffusion in the wall of hydrogenation reactor for three situations,i.e. operating,normal shutdown and abnormal shutdown,was numerically simulated based on the finite element program-ABAQUS. The formula of diffusion-induced stress was deduced for model of the thin walled cylinder. Distribution of diffusion-induced stress in the wall of hydrogenation reactor was studied. The results showed that the maximum stress was at the fusion surface between welding overlay and base metal,and which would increase with cooling rate. The crack will initiate and propagate from fusion surface to welding overlay when the diffusion-induced stress is higher than yield stress,but it will not propagate to the base metal. Diffusion-induced stress is one of the important factors for crack initiation and propagation of welding overlay of hydrogenation reactor.

  11. Numerical evaluation of weld overlay applied to a pressurized water reactor nozzle mock-up

    Energy Technology Data Exchange (ETDEWEB)

    Rabello, Emerson G.; Silva, Luiz L.; Gomes, Paulo T.V., E-mail: egr@cdtn.b, E-mail: silvall@cdtn.b, E-mail: gomespt@cdtn.b [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil). Servico de Integridade Estrutural

    2011-07-01

    The primary water stress corrosion cracking (PWSCC) is a major mechanism of failure in the primary circuit of PWR type nuclear power plants. The PWSCC is associated with the presence of corrosive environment, the susceptibility to corrosion cracking of the materials involved and the tensile stresses presence. Residual stresses generated during dissimilar materials welding can contribute to PWSCC. An alternative to the PWSCC mitigation is the application of external weld layers in the regions of greatest susceptibility to corrosion cracking. This process, called Weld Overlay (WOL), has been widely used in regions of dissimilar weld (low alloy steel and stainless steel with nickel alloy addition) of nozzles and pipes on the primary circuit in order to promote internal compressive stresses on the wall of these components. This paper presents the steps required to the numerical stress evaluation (by finite element method) during the dissimilar materials welding as well as application of Weld Overlay process in a nozzle mock-up. Thus, one can evaluate the effectiveness of the application of weld overlay process to internal compressive stress generation on the wall nozzle. (author)

  12. Effect of Some Overlay Welding Regime With Longitudinal Magnetic Field on Hardness, Phase Composition And Welded Layer Wear By Arc Method With Flux Metal Wire

    Science.gov (United States)

    Nosov, D. G.; Peremitko, V. V.; Barashkin, M. H.

    2016-08-01

    The paper defines the range of overlay welding current, frequencies and induction of a longitudinal magnetic field that enhance the wear resistance of welded layer additing the flux. The conditions of their mutual influence on the process of structure formation are stated as well as the mathematical models linking the overlay welding current, frequency and induction of a longitudinal magnetic field with hardness, wear resistance and phase composition of the welded layer, the use of which will allow to determine the welding modes to provide the necessary properties of the weld metal.

  13. Residual stress determination in a dissimilar weld overlay pipe by neutron diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Woo, Wanchuck, E-mail: chuckwoo@kaeri.re.kr [Neutron Science Division, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Em, Vyacheslav [Neutron Science Division, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Hubbard, Camden R. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Lee, Ho-Jin [Nuclear Materials Research Center, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Park, Kwang Soo [Corporate R and D Institute, Doosan Heavy Industries and Construction, Changwon 641-792 (Korea, Republic of)

    2011-10-15

    Highlights: {yields} Determined residual stress distribution in a dissimilar weld overlay pipe. {yields} Consists of a ferritic (SA508), austenitic (F316L) steels, Alloy 182 consumable. {yields} Measured significant compression (-600 MPa) near the inner wall of overlay. {yields} Validate integrity of the inner wall for the pressurized nozzle nuclear structure. - Abstract: Residual stresses were determined through the thickness of a dissimilar weld overlay pipe using neutron diffraction. The specimen has a complex joining structure consisting of a ferritic steel (SA508), austenitic steel (F316L), Ni-based consumable (Alloy 182), and overlay of Ni-base superalloy (Alloy 52M). It simulates pressurized nozzle components, which have been a critical issue under the severe crack condition of nuclear power reactors. Two neutron diffractometers with different spatial resolutions have been utilized on the identical specimen for comparison. The macroscopic 'stress-free' lattice spacing (d{sub o}) was also obtained from both using a 2-mm width comb-like coupon. The results show significant changes in residual stresses from tension (300-400 MPa) to compression (-600 MPa) through the thickness of the dissimilar weld overlay pipe specimen.

  14. Field Investigation of Various Weld Overlays in a Waste Incineration Plant

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Larsen, O. H.

    2005-01-01

    which was present in every test panel. It was observed that all the weld overlay test sections behaved similar to machined alloy 625 in that there was general corrosion and pitting corrosion. In addition, alloy 622 also exhibited preferential corrosion with respect to its dendrite structure....

  15. Wear resistance of laser cladding and plasma spray welding layer on stainless steel surface

    Institute of Scientific and Technical Information of China (English)

    Xinlin Wang(王新林); Shihong Shi(石世宏); Qiguang Zheng(郑启光)

    2004-01-01

    The effect of coatings, which are formed with laser cladding and plasma spray welding on 1Cr18Ni9Ti base metal, on wear resistance is studied, A 5-kW transverse flowing CO2 laser is used for cladding Co base alloy powder pre-placed on the substrate. Comparing with the plasma spray coatings, the spoiled rate of products with laser clad layers was lower and the rate of finished products was higher. Their microstructure is extremely fine. They have close texture and small size grain. Their dilution resulting from the compositions of the base metal and thermal effect on base metal are less. The hardness, toughness,and strength of the laser cladding layers are higher. Wear tests show that the laser layers have higher properties of anti-friction, anti-scour and high-temperature sliding strike. The wear resistance of laser clad layers are about one time higher than that of plasma spray welding layer.

  16. Cladding of High Mn Steel on Low C Steel by Explosive Welding

    OpenAIRE

    ACARER, Mustafa

    2014-01-01

    High Mn steel containing about 16% Mn was cladded to a low C steel by explosive welding. The experimental results showed that the bonding interface has a wavy morphology; the welding interface has the characteristics of both sharp transition and local melted zones between 2 metals. Hardness increased near the welding interface due to excess plastic deformation in the explosion area and phase transformation from g (f.c.c.) to a (b.c.c.).

  17. Dissimilar steel welding and overlay covering with nickel based alloys using SWAM (Shielded Metal Arc Welding) and GTAW (Gas Tungsten Arc Welding) processes in the nuclear industry

    Energy Technology Data Exchange (ETDEWEB)

    Arce Chilque, Angel Rafael [Centro Tecnico de Engenharia e Inovacao Empresarial Ltda., Belo Horizonte, MG (Brazil); Bracarense, Alexander Queiroz; Lima, Luciana Iglesias Lourenco [Federal University of Minas Gerais (UFMG), Belo Horizonte, MG (Brazil); Quinan, Marco Antonio Dutra; Schvartzman, Monica Maria de Abreu Mendonca [Nuclear Technology Development Centre (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil); Marconi, Guilherme [Federal Center of Technological Education (CEFET-MG), Belo Horizonte, MG (Brazil)

    2009-07-01

    This work presents the welding of dissimilar ferritic steel type A508 class 3 and austenitic stainless steel type AISI 316 L using Inconel{sup R} 600 (A182 and A82) and overlay covering with Inconel{sup R} 690 (A52) as filler metal. Dissimilar welds with these materials without defects and weldability problems such as hot, cold, reheat cracking and Ductility Dip Crack were obtained. Comparables mechanical properties to those of the base metal were found and signalized the efficiency of the welding procedure and thermal treatment selected and used. This study evidences the importance of meeting compromised properties between heat affected zone of the ferritic steel and the others regions presents in the dissimilar joint, to elaborate the dissimilar metal welding procedure specification and weld overlay. Metallographic studies with optical microscopy and Vickers microhardness were carried out to justified and support the results, showing the efficiency of the technique of elaboration of dissimilar metal welding procedure and overlay. The results are comparables and coherent with the results found by others. Some alternatives of welding procedures are proposed to attain the efficacy. Further studies are proposed like as metallographic studies of the fine microstructure, making use, for example, of scanning electron microscope (SEM adapted with an EDS) to explain looking to increase the resistance to primary water stress corrosion (PWSCC) in nuclear equipment. (author)

  18. Vision-based detection of weld pool width in TIG welding of copper-clad aluminum cable

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    In order to realize automatic control of the width of weld pool, a visual sensor system for the width of weld pool detection is developed. By initiative arc light, the image of copper plate weld pool is taken back of the torch through the process of weakening and filtering arc light. In order to decrease the time of processing video signals, analog circuit is applied in the processing where video signals is magnified, trimmed and processed into binary on the datum of dynamic average value, therefore the waveform of video signals of weld pool is obtained. The method that is used for detecting the width of weld pool is established. Results show that the vision sensing method for real-time detecting weld pool width to copper-clad aluminum wire TIG welding is feasible. The response cycle of this system is no more than 50ms, and the testing precision is less than0.1mm.

  19. Effect of Fe content on the friction and abrasion properties of copper base overlay on steel substrate by TIG welding

    Institute of Scientific and Technical Information of China (English)

    Lü Shixiong; Song Jianling; Liu Lei; Yang Shiqin

    2009-01-01

    Copper base alloy was overlaid onto 35CrMnSiA steel plate by tungsten inert gas (TIG) welding method. The heat transfer process was simulated, the microstructures of the copper base overlay were analyzed by scanning electron microscopy (SEM) and energy dispersive spectrometer (EDS), and the friction and abrasion properties of the overlay were measured. The results show that the Fe content increases in the overlay with increasing the welding current. And with the increase of Fe content in the overlay, the friction coefficient increases and the wear mechanism changes from oxidation wear to abrasive wear and plough wear, which is related to the size and quantity of Fe grains in the overlay. While with the increase of Fe content in the overlay, the protection of oxidation layer against the oxidation wear on the melted metal decreases.

  20. Assessment of Weld Overlays for Mitigating Primary Water Stress Corrosion Cracking at Nickel Alloy Butt Welds in Piping Systems Approved for Leak-Before-Break

    Energy Technology Data Exchange (ETDEWEB)

    Sullivan, Edward J.; Anderson, Michael T.

    2012-08-01

    This TLR provides an assessment of weld overlays as a mitigation strategy for PWSCC, and includes an assessment of the WOL-related inspection requirements of Code Case N-770-1, as conditioned in §50.55a.

  1. Residual stress analysis of an overlay weld on a dissimilar metal weld

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kang Soo; Lee, Ho Jin; Lee, Bong Sang (Korea Atomic Energy Research Institute, Daejeon (Korea)); Jung, I.C.; Byeon, J.G.; Park, K.S. (Doosan Heavy Industries and Construction Co., Changwon (Korea)), e-mail: kskim5@kaeri.re.kr

    2009-07-01

    In recent years, a dissimilar metal, Alloy 82/182 welds used to connect stainless steel piping and low alloy steel or carbon steel components in nuclear reactor piping system have experienced a cracking due to a primary water stress corrosion (PWSCC). It is well known that one reason for the cracking is the residual stress by the weld. But, it is difficult to estimate the weld residual stress exactly due to many parameters of a welding. In this paper, the analysis of 3 FEM models is performed to estimate the weld residual stress on a dissimilar metal weld exactly

  2. Corrosion resistance and microstructure of alloy 625 weld overlay on ASTM A516 grade 70

    Energy Technology Data Exchange (ETDEWEB)

    Moradi, Mohammad J. [Amirkabir Univ. of Technology, Tehran (Iran, Islamic Republic of). Petroleum Engineering Dept.; Ketabchi, Mostafa [Amirkabir Univ. of Technology, Tehran (Iran, Islamic Republic of). Mining and Metallurgical Engineering Dept.

    2016-02-01

    Nickel-based alloys are a crucial class of materials because of their excellent corrosion resistance. In the present study, single layer and two layers alloy 625 weld overlays were deposited by GTAW process on A516 grade 70 carbon steel. The dilution in terms of Fe, Ni, Mo and Nb content was calculated in 30 points of weld overlay. Microstructure observations showed that alloy 625 had austenitic structure with two types of Laves and NbC secondary phases. The uniform and pitting corrosion resistance of alloy 625 weld overlay as casted and as forged were evaluated in accordance with ASTM G48-2011 standard at different temperatures to determine the weight loss and critical pitting temperature. For achieving a better comparison, samples from alloy 625 as casted and as forged were tested under the same conditions. The results point out that single layer alloy 625 weld overlay is not suitable for chloride containing environments, two layers alloy 625 weld overlay and alloy 625 as casted have acceptable corrosion resistance and almost the same critical pitting temperature. Alloy 625 as forged has the best corrosion resistance and the highest critical pitting temperature among all test specimens. Also, the corrosion behavior was evaluated in accordance with ASTM G28 standard. The corrosion rate of single layer weld overlay was unacceptable. The average corrosion rate of two layers weld overlay and in casted condition were 35.82 and 33.01 mpy, respectively. [German] Nickellegierungen sind aufgrund ihres exzellenten Korrosionswiderstandes eine bedeutende Werkstoffklasse. In der diesem Beitrag zugrunde liegenden Studie wurden mittels WIG-Schweissens ein- und zweilagige Schweissplattierungen auf den Kohlenstoffstahl A516 (Grade 70) aufgebracht. Die Vermischung in Form des Fe-, Ni-, Mo- und Nb-Gehaltes wurde an 30 Punkten der Schweissplattierungen berechnet. Die mikrostrukturellen Untersuchungen ergaben, dass die Legierung 625 eine austenitische Struktur mit zwei Arten von

  3. Iron aluminide weld overlay coatings for boiler tube protection in coal-fired low NOx boilers

    Energy Technology Data Exchange (ETDEWEB)

    Banovic, S.W.; DuPont, J.N.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States). Energy Research Center

    1997-12-01

    Iron aluminide weld overlay coatings are currently being considered for enhanced sulfidation resistance in coal-fired low NO{sub x} boilers. The use of these materials is currently limited due to hydrogen cracking susceptibility, which generally increases with an increase in aluminum concentration of the deposit. The overall objective of this program is to attain an optimum aluminum content with good weldability and improved sulfidation resistance with respect to conventional materials presently in use. Research has been initiated using Gas Tungsten Arc Welding (GTAW) in order to achieve this end. Under different sets of GTAW parameters (wire feed speed, current), both single and multiple pass overlays were produced. Characterization of all weldments was conducted using light optical microscopy, scanning electron microscopy, and electron probe microanalysis. Resultant deposits exhibited a wide range of aluminum contents (5--43 wt%). It was found that the GTAW overlays with aluminum contents above {approximately}10 wt% resulted in cracked coatings. Preliminary corrosion experiments of 5 to 10 wt% Al cast alloys in relatively simple H{sub 2}/H{sub 2}S gas mixtures exhibited corrosion rates lower than 304 stainless steel.

  4. Development of Weld Overlay System for Dissimilar Metal Alloy 82/182 Butt Welds

    Energy Technology Data Exchange (ETDEWEB)

    Park, K. S.; Byeon, J. G.; Kim, Y. J. [Doosan Heavy Industries and Construction Co., Ltd., Changwon (Korea, Republic of)

    2008-10-15

    As a result of the alloy 600 PWSCC(Primary Water Stress Corrosion Cracking), leak in the dissimilar welds in pressurizer nozzle was discovered recently in several US plants and the advanced companies had developed repair techniques. 2 or 3 years from now, more than half of the nuclear power plants in the country will be operated more than 20 years. Therefore, we need to develop repair techniques of dissimilar welds in pressurizer nozzle. With above backgrounds, we have developed a Prototype of Repair System for dissimilar welds in pressurizer nozzle.

  5. An investigation on Incoloy 800-SS304 clad plate by explosive welding

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Hui; Li, Pingcang; Zhou, Yigang; Wang, Hunian [Xi' an Tianli Clad Metal Mateials Co., Ltd. (China); Huang, Zhanghong [Xi' an Western Titanium Technologies Co., Ltd. (China)

    2010-12-15

    In this paper, Incoloy800 and 304 stainless steel (SS304) were clad by explosive welding. Accordingly, hardness, tensile strength, shearing strength, bending properties and microstructure of the clad plates were evaluated. The bonding interface showed a wavy morphology. Line scanning results indicated that there was no diffusion area through the bonding interface. Whereas, a colorful zone was observed at the wave ridge of the base metal (white area in optical microscopy and black area in scanning electronic microscopy). Energy dispersive spectroscopy analysis indicated that compositions and contents of the colorful zone were the same as that in the base metal. Hardness testing showed that the highest value of hardness was obtained in the colorful zone. Thus, the colorful zone was an intensive deformation area in SS304, which was produced by shock pressure from collision. Mechanical tests showed that the clad plate was acceptable according to ASTM specification. (orig.)

  6. Investigation of Hot Rolling Influence on the Explosive-Welded Clad Plate

    Directory of Open Access Journals (Sweden)

    Guanghui ZHAO

    2016-11-01

    Full Text Available The microstructure, the shear strength and tensile strength of stainless steel explosive-welded clad plate at different rolling reduction were studied. The mechanical properties of the explosive-welded and explosive-rolled clad plates were experimentally measured. Simultaneously, the microstructures of the clad plate were investigated by the Ultra deep microscope and the tensile fracture surface were observed by the scan electron microscope (SEM. It was observed that the tensile strength has been increased considerably, whereas the elongation percentage has been reduced with the increase of hot rolling reduction. In the tensile shear test, the bond strength is higher than the strength of the ferritic stainless steel layer and meets the relevant known standard criterion. Microstructural evaluations showed that the grain of the stainless steel and steel refined with the increase of thickness reduction. Examination of the tensile fracture surfaces reveal that, after hot rolling, the fracture in the low alloy steel and ferritic stainless steel clad plates is of the ductile type.DOI: http://dx.doi.org/10.5755/j01.ms.22.4.12409

  7. Evaluation of iron aluminide weld overlays for erosion - corrosion resistant boiler tube coatings in low NO{sub x} boilers

    Energy Technology Data Exchange (ETDEWEB)

    DuPont, J.N.; Banovic, S.W.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States)

    1996-08-01

    Low NOx burners are being installed in many fossil fired power plants in order to comply with new Clean Air Regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion is often enhanced and premature tube failures can occur. Failures due to oxidation and solid particle erosion are also a concern. A program was initiated in early 1996 to evaluate the use of iron aluminide weld overlays for erosion/corrosion protection of boiler tubes in Low NOx boilers. Composite iron/aluminum wires will be used with the Gas Metal Arc Welding (GMAW) process to prepare overlays on boiler tubes steels with aluminum contents from 8 to 16wt%. The weldability of the composite wires will be evaluated as a function of chemical composition and welding parameters. The effect of overlay composition on corrosion (oxidation and sulfidation) and solid particle erosion will also be evaluated. The laboratory studies will be complemented by field exposures of both iron aluminide weld overlays and co-extruded tubing under actual boiler conditions.

  8. U-Mo Foil/Cladding Interactions in Friction Stir Welded Monolithic RERTR Fuel Plates

    Energy Technology Data Exchange (ETDEWEB)

    D.D. Keiser; J.F. Jue; C.R. Clark

    2006-10-01

    Interaction between U-Mo fuel and Al has proven to dramatically impact the overall irradiation performance of RERTR dispersion fuels. It is of interest to better understand how similar interactions may affect the performance of monolithic fuel plates, where a uranium alloy fuel is sandwiched between aluminum alloy cladding. The monolithic fuel plate removes the fuel matrix entirely, which reduces the total surface area of the fuel that is available to react with the aluminum and moves the interface between the fuel and cladding to a colder region of the fuel plate. One of the major fabrication techniques for producing monolithic fuel plates is friction stir welding. This paper will discuss the interactions that can occur between the U-Mo foil and 6061 Al cladding when applying this fabrication technique. It has been determined that the time at high temperatures should be limited as much as is possible during fabrication or any post-fabrication treatment to reduce as much as possible the interactions between the foil and cladding. Without careful control of the fabrication process, significant interaction between the U-Mo foil and Al alloy cladding can result. The reaction layers produced from such interactions can exhibit notably different morphologies vis-à-vis those typically observed for dispersion fuels.

  9. Equipment stainless steel entire versus steels bimetallics clad or overlay; Utilizacao de equipamentos de processo construidos em aco inoxidavel integral versus acos bimetalicos cladeado ou 'overlay'

    Energy Technology Data Exchange (ETDEWEB)

    Batista, Itamar da Silva; Lima, Jadival Carneiro de; Leal, Murilo Fonseca; Cardoso, Amauri dos Santos; Jorjan, Roberto [PETROBRAS S.A., Sao Francisco do Conde, BA (Brazil). Refinaria Landulfo Alves Mataripen (RLAM)

    2008-07-01

    This study does not recommend the use of a pressure vessel made of integral stainless steel, due to the failure mechanisms under stress corrosion assisted by chlorides or polythionic acid. Are presented case studies of literature and analysis of reports of proceedings of RLAM reactors, showing that the materials produced by bimetallic clad overlay or are more appropriate, in terms of integrity, for use in equipment that the internal environment requires austenitic stainless steel specification.

  10. Bonding Interface and Bending Deformation of Al/316LSS Clad Metal Prepared by Explosive Welding

    Science.gov (United States)

    Guo, Xunzhong; Fan, Minyu; Wang, Liuan; Ma, Fuye

    2016-06-01

    The morphology, elemental distribution, and phase analysis of the bonding interface were investigated by means of SEM, EDS, and XRD to evaluate the interface bonding properties of Al/316LSS clad metal prepared by explosive welding method. Furthermore, the micro-hardness and bending properties were also investigated. The results indicated that the linear and wavy bonding interfaces coexisted and intermetallic phases were present in the local interfacial zone. Moreover, the micro-hardness value at the bonding interface with intermetallic phases was higher than that at the interface without any intermetallic phases. In addition, bulk metal compounds could easily lead to the generation of micro-cracks during the bending forming process.

  11. History of Resistance Welding Oxide Dispersion Strengthened Cladding and other High Temperature Materials at Center for Advanced Energy Studies

    Energy Technology Data Exchange (ETDEWEB)

    Larry Zirker; Nathan Jerred; Dr. Indrajit Charit; James Cole

    2012-03-01

    Research proposal 08-1079, 'A Comparative Study of Welded ODS Cladding Materials for AFCI/GNEP,' was funded in 2008 under an Advanced Fuel Cycle Initiative (AFCI) Research and Development Funding Opportunity, number DE-PS07-08ID14906. Th proposal sought to conduct research on joining oxide dispersion strengthen (ODS) tubing material to a solid end plug. This document summarizes the scientific and technical progress achieved during the project, which ran from 2008 to 2011.

  12. Deformation behavior of laser welds in high temperature oxidation resistant Fe-Cr-Al alloys for fuel cladding applications

    Science.gov (United States)

    Field, Kevin G.; Gussev, Maxim N.; Yamamoto, Yukinori; Snead, Lance L.

    2014-11-01

    Ferritic-structured Fe-Cr-Al alloys are being developed and show promise as oxidation resistant accident tolerant light water reactor fuel cladding. This study focuses on investigating the weldability and post-weld mechanical behavior of three model alloys in a range of Fe-(13-17.5)Cr-(3-4.4)Al (wt.%) with a minor addition of yttrium using modern laser-welding techniques. A detailed study on the mechanical performance of bead-on-plate welds using sub-sized, flat dog-bone tensile specimens and digital image correlation (DIC) has been carried out to determine the performance of welds as a function of alloy composition. Results indicated a reduction in the yield strength within the fusion zone compared to the base metal. Yield strength reduction was found to be primarily constrained to the fusion zone due to grain coarsening with a less severe reduction in the heat affected zone. For all proposed alloys, laser welding resulted in a defect free weld devoid of cracking or inclusions.

  13. A Feasibility Study of Applying SS 307Si Buffer Layer for Mitigating the Hot Cracking of Ni-Based Weld Overlay

    Science.gov (United States)

    Tsai, Kun-Chao; Jeng, Sheng-Long

    2017-07-01

    The hot cracking behavior of Ni-based Alloy 52M weld overlay with respective SS 307Si and SS 308L buffer layers was investigated. The dilution level of SS 307Si buffer layer is a little higher than that of SS 308L. However, the hot crack length of overlay with SS 307Si buffer layer is shorter and the SS 307Si layer has higher mechanical properties than that of SS 308L layer. As observed by SEM and EBSD, ferrites precipitated in SS 307Si buffer layer are in vermicular skeletons dotted with lathy precipitates, which have a little higher local stain than that of SS 308L weld. However, Alloy 52M weld around SS 307Si fusion boundary has a lower degree of local distortion. The results generalize that the SS 307Si buffer layer is marginally better for reducing hot cracking susceptibility, owing to its lower local stain and slightly higher mechanical strength.

  14. Microsegregation and Precipitates in Inconel 625 Arc Weld Overlay Coatings on Boiler Pipes / Mikrosegregacja I Wydzielenia W Powłokach Ze Stopu Inconel 625 Napawanych Łukowo Na Rury Kotłowe

    Directory of Open Access Journals (Sweden)

    Rozmus-Górnikowska M.

    2015-12-01

    Full Text Available The aim of this work was to investigate the microsegregation and precipitates formed due to segregation in Inconel 625 arc weld overlay coatings on boiler pipes. Examination of microsegregation and precipitates were carried out by means of a scanning electron microscope (SEM equipped with an EDS detector as well as a transmission electron microscope (TEM equipped with a HAADF (STEM and an EDS detectors. The presence of precipitations in the weld overlay was also confirmed with X-ray diffraction analysis (XRD of residue in the form of powder that remained after the electrolytic dissolution of weld overlay matrix.

  15. Investigation of the weldability of iron-aluminum-chromium overlay coatings for corrosion protection in oxidizing/sulfidizing environments

    Science.gov (United States)

    Regina, Jonathan R.

    The current study investigated the effect of chromium additions on the hydrogen cracking susceptibility of Fe-Al weld overlay claddings containing chromium additions. It was found that the weldability of FeAlCr claddings was a function of both the aluminum and chromium concentrations of the weld coatings. Weld overlay compositions that were not susceptible to hydrogen cracking were identified and the underlying mechanism behind the hydrogen cracking phenomenon was investigated further. It was concluded that the cracking behavior of the FeAlCr welds depended strongly on the microstructure of the weld fusion zone. Although it was found that the cracking susceptibility was influenced by the presence of Fe-Al intermetallic phases (namely Fe3 Al and FeAl), the cracking behavior of FeAlCr weld overlay claddings also depended on the size and distribution of carbide and oxide particles present within the weld structure. These particles acted as hydrogen trapping sites, which are areas where free hydrogen segregates and can no longer contribute to the hydrogen embrittlement of the metal. It was determined that in practical applications of these FeAlCr weld overlay coatings, carbon should be present within these welds to reduce the amount of hydrogen available for hydrogen cracking. Based on the weldability results of the FeAlCr weld claddings, coating compositions that were able to be deposited crack-free were used for long-term corrosion testing in a simulated low NOx environment. These alloys were compared to a Ni-based superalloy (622), which is commonly utilized as boiler tube coatings in power plant furnaces for corrosion protection. It was found that the FeAlCr alloys demonstrated superior corrosion resistance when compared to the Ni-based superalloy. Due to the excellent long-term corrosion behavior of FeAlCr weld overlays that were immune to hydrogen cracking, it was concluded that select FeAlCr weld overlay compositions would make excellent corrosion resistant

  16. Parameter optimization of overlaying welding for herringbone gear rollers of crushers based on Taguchi method%基于田口试验法碾碎机人字齿轴辊堆焊参数的优化

    Institute of Scientific and Technical Information of China (English)

    潘玉山; 姚恭民

    2011-01-01

    应用田口试验法对影响碾碎机人字齿轴辊堆焊层质量参数(堆焊电流、堆焊速度、焊丝送进速度、焊丝直径及焊丝伸出长度等)进行分析,得出堆焊参数优化组合,并通过试验验证了其正确性.%The main factors (overlaying welding current, overlaying welding speed, wire feeding speed, wire diameter and wire extending length etc.) affecting the overlaying welding quality of the herringbone gear roller of the crusher are analyzed with Taguchi method, and the optimal combination of overlaying welding parameters is obtained. Finally, its correctness is verified with tests.

  17. Study of the temperature distribution on welded thin plates of duplex steel to be used for the external clad of a cask for transportation of radiopharmaceuticals products

    Energy Technology Data Exchange (ETDEWEB)

    Betini, Evandro G.; Ceoni, Francisco C.; Mucsi, Cristiano S.; Politano, Rodolfo; Rossi, Jesualdo L., E-mail: egbetini@ipen.br, E-mail: fceoni@hotmail.com, E-mail: csmucsi@ipen.br, E-mail: politano@ipen.br, E-mail: jelrossi@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Orlando, Marcos T.D., E-mail: mtdorlando@gmail.com [Universidade Federal do Espirito Santo (CCE/DFIS/UFES), Vitoria, ES (Brazil). Centro de Ciencias Exatas. Departamento de Fisica

    2015-07-01

    The clad material for a proprietary transport device for radiopharmaceutical products is the main focus of the present work. The production of {sup 99}Mo-{sup 99m}Tc transport cask requires a receptacle or cask where the UNS S32304 duplex steel sheet has shown that it meets high demands as the required mechanical strength and the spread of impact or shock waves mitigation. This work reports the experimental efforts in recording the thermal distribution on autogenous thin plates of UNS S32304 steel during welding. The UNS S32304 duplex steel is the most probable candidate for the external clad of the containment package for the transport of radioactive substances so it is highly relevant the understanding of all its physical parameters and its behavior under the thermal cycle imposed by a welding process. For the welding of the UNS S32304 autogenous plates the GTAW (gas tungsten arc welding) process was used with a pure argon arc protection atmosphere in order to simulate a butt joint weld on a thin duplex steel plate without filler metal. The thermal cycles were recorded by means of K-type thermocouples embedded by electrical spot welding near the weld region and connected to a multi-channel data acquisition system. The obtained results validate the reliability of the experimental apparatus for the future complete analysis of the welding experiment and further comparison to numerical analysis. (author)

  18. Sliding wear characteristics of Co-based overlay weld metal with dispersed boride particles; Hokabutsu ryushi bunsan kyoka Co ki nikumori kinzoku no suberi mamosei

    Energy Technology Data Exchange (ETDEWEB)

    Nishida, M.; Araki, T.; Shigekawa, Y. [Ehime University, Ehime (Japan). Faculty of Engineering; Asano, I.; Hayashi, Y. [Sumitomo Heavy Industries, Ltd., Tokyo (Japan)

    1998-05-05

    Requirements on wear resistant materials in recent years are applied not only to strength and hardness, but also to heat resistance and corrosion resistance. This paper describes fabrication of an overlay weld metal reinforced by dispersed particles, structured by a Co-based alloy (stellite No. 6) added with boride (MoB powder) using a plasma transferred arc welding process. The paper discusses the effect of MoB on wear characteristics at room temperature and elevated temperatures, as well as on seizability. When the MoB addition amount is increased to 3% by mass or more, the structure was found constituted by an eutectic structure with M2B and {beta} phases and an eutectic structure with M23C6 and {beta} phases, in addition to plate-shaped crystallized substance of CoMo2B2 which is a tetragonal system, and a matrix of {beta} Co. When S45C is used as a counterpart material, wear resistance was improved regardless of temperatures by making hardness of the overlay metal higher by HV 300 or more than that of the counterpart material. The overlay weld metal added with MoB showed high friction coefficient at room temperature, but even if the temperature is raised, it had less agglutination of S45C, and decreased at elevated temperatures. 13 refs., 16 figs., 1 tab.

  19. Development of laser welded appendages to Zircaloy-4 fuel tubing (sheath/cladding)

    Energy Technology Data Exchange (ETDEWEB)

    Livingstone, S., E-mail: steve.livingstone@cnl.ca [Canadian Nuclear Laboratories Limited, Chalk River, ON, Canada K0J 1J0 (Canada); Xiao, L. [Canadian Nuclear Laboratories Limited, Chalk River, ON, Canada K0J 1J0 (Canada); Corcoran, E.C.; Ferrier, G.A.; Potter, K.N. [Department of Chemistry and Chemical Engineering, Royal Military College of Canada, Kingston, ON, Canada K7K 7B4 (Canada)

    2015-04-01

    Highlights: • Examines feasibility of laser welding appendages to Zr-4 tubing. • Laser welding minimizes the HAZ and removes toxic Be. • Mechanical properties of laser welds appear competitive with induction brazed joints. • Work appears promising and lays the foundation for further investigations. - Abstract: Laser welding is a potential alternative to the induction brazing process commonly used for appendage attachment in CANDU{sup ®} fuel fabrication that uses toxic Be as a filler metal, and creates multiple large heat affected zones in the sheath. For this work, several appendages were laser welded to tubing using different laser heat input settings and then examined with a variety of techniques: visual examination, metallography, shear strength testing, impact testing, and fracture surface analysis. Where possible, the examination results are contrasted against production induction brazed joints. The work to date looks promising for laser welded appendages. Further work on joint optimization, corrosion testing, irradiation testing, and post-irradiation examination will be performed in the future.

  20. A Comparative Study of Welded ODS Cladding materials for AFCI/GNEP Applications

    Energy Technology Data Exchange (ETDEWEB)

    Indrajit Charit; Megan Frary; Darryl Butt; K.L. Murty; Larry Zirker; James Cole; Mitchell Meyer; Rajiv S. Mishra; Mark Woltz

    2011-03-31

    This research project involved working on the pressure resistance welding of oxide dispersion strengthened (ODS) alloys which will have a large role to play in advanced nuclear reactors. The project also demonstrated the research collaboration between four universities and one nation laboratory (Idaho National Laboratory) with participation from an industry for developing for ODS alloys. These alloys contain a high number density of very fine oxide particles that can impart high temperature strength and radiation damage resistance suitable for in-core applications in advanced reactors. The conventional fusion welding techniques tend to produce porosity-laden microstructure in the weld region and lead to the agglomeration and non-uniform distribution of the neededoxide particles. That is why two solid state welding methods - pressure resistance welding (PRW) and friction stir welding (FSW) - were chosen to be evaluated in this project. The proposal is expected to support the development of Advanced Burner Reactors (ABR) under the GNEP program (now incorporated in Fuel Cycle R&D program). The outcomes of the concluded research include training of graduate and undergraduate students and get them interested in nuclear related research.

  1. A finite element model for residual stress in repair welds

    Energy Technology Data Exchange (ETDEWEB)

    Feng, Z. [Edison Welding Inst., Columbus, OH (United States); Wang, X.L.; Spooner, S.; Goodwin, G.M.; Maziasz, P.J.; Hubbard, C.R.; Zacharia, T. [Oak Ridge National Lab., TN (United States)

    1996-03-28

    This paper describes a three-dimensional finite element model for calculation of the residual stress distribution caused by repair welding. Special user subroutines were developed to simulate the continuous deposition of filler metal during welding. The model was then tested by simulating the residual stress/strain field of a FeAl weld overlay clad on a 2{1/4}Cr-1 Mo steel plate, for which neutron diffraction measurement data of the residual strain field were available. It is shown that the calculated residual stress distribution was consistent with that determined with neutron diffraction. High tensile residual stresses in both the longitudinal and transverse directions were observed around the weld toe at the end of the weld. The strong spatial dependency of the residual stresses in the region around the weld demonstrates that the common two-dimensional cross-section finite element models should not be used for repair welding analysis.

  2. Maintenance Welding in Nuclear Power Plants/III, Conference Proceedings Held at Knoxville, Tennessee on 6-8 November 1985

    Science.gov (United States)

    1985-11-06

    austenitic stain- less steels having very high fracture toughness , so that ductile "collapse can be shown to preclude fracture . Some piping welds...were produced by a high-heat subarc process for which the %eld metal fracture toughness may not be high enough to be nonlimiting in every case. An...overlay NDE development and the earlier RPV clad work showed that clad surface roughness controls the quality of the - inspection. Smoothing and

  3. Contributions regarding increasing reliability of beer industry installations using weld cladding in ultrasonic field

    Science.gov (United States)

    Amza, Gh; Petrescu, V.; Niţoi, D.; Mateiu, A.; Dimitrescu, A.; Apostolescu, Z.

    2016-08-01

    Paper presents a new technology for availability increasing of different installation parts used in beer industry - ultrasonic activation of metal deposition by welding. The dilution phenomenon is studied linked on its influence upon material technological and functional properties in the three distinct zones of resulted couple (filler material, influenced thermal zone, base material). Experimental results performed on unidirectional valve are presented regarding variation of chemical composition concentration and dilution variation in three zones influenced by ultrasonic wave.

  4. Development of ammonium nitrate based explosives to optimize explosive properties and explosive welding parameters used during explosion cladding

    Science.gov (United States)

    Hurley, Christoph

    The ability to accurately measure and predict the velocity of explosively driven flyer plates has been a subject of significant work by the explosives community for some time. The majority of this work has focused on the use of high-energy, ideal explosives that are of interest for defense applications. Several attempts have been made to modify the experimental methods developed for these ideal explosives for use in testing low-energy, non-ideal explosive compounds (including industrially useful mixtures of ammonium nitrate, fuels, and additives) with varying degrees of success. The detonation properties of non-ideal explosives are difficult to measure precisely due to the effect of physical, environmental, and geometric factors on the detonation of these materials. The work presented in this document attempts to mitigate the variability inherent in measurements of non-ideal, ammonium nitrate-based explosives by performing testing using charge geometry similar to that used in the industrial process of explosion welding. A method to measure flyer plate velocity with optical high-speed imaging using commercially available equipment is described. Flyer plate velocity data from both experimental measurements and numerical modeling is presented. A new formula for predicting explosive energy based on the detonation velocity of an ammonium nitrate based explosive in a planar geometry is proposed and applied to a theoretical explosive cladding scenario.

  5. Materials development for waste-to-energy plants. New materials for overlay welding. Final report; Udvikling af materialer til affaldsforbraending - Nye materialer til overlagssvejsning. Slutrapport

    Energy Technology Data Exchange (ETDEWEB)

    Skat Tiedje, N.

    2010-07-01

    This part of the project was to develop a method for rapid benchmarking of new alloys for overlay welding and to apply the method in combination with thermodynamic modeling of microstructures in welded Ni-based alloys. Based on these analyses new, improved alloys were to be developed to be produced in the laboratory and tested using the benchmarking method. Accelerated electrochemical tests proved to be difficult, and the method that was chosen was unreliable. There were two reasons for this. 1: It was difficult to obtain stable experimental conditions in the measuring cell. 2: The sample geometry and various uncontrolled chemical reactions within the welding and in the salt melt surface. The problems of achieving stability turned out to be an Achilles' heel in this part of the project, and it was the cause of significant delays. Thermodynamic modeling gave a number of interesting results, including the coupling between the content of iron and carbon and in terms of how the various alloying elements segregate in the material. The method alone does not tell anything about the risk of corrosion. Here the coupling to the electrostatic experiments were missing which should give information about the phases of greatest importance for corrosion. Calculations of the chemical equilibrium between the alloying elements, oxygen, and chlorine show that all metals react with both chlorine and oxygen at 450 to 500 deg. C. Oxides are the most stable reaction products viz. that once they are formed, they do not participate in further chemical reactions. (LN)

  6. Possibility of Underwater Explosive Welding for Making Large-Sized Thin Metal Plate Clad by Overlapping Plates

    Science.gov (United States)

    Hokamoto, Kazuyuki; Mori, Akihisa; Fujita, Masahiro

    The authors have developed a new method of explosive welding using underwater shock wave for the welding of thin plate on a substrate. Considering the size limitation of the welding area in using the technique, the possibility of overlapping thin plates to make large-sized welding area is investigated. In general, the results for the welding of Inconel 600 on 304 stainless steel show a macroscopically successful weld, but the microstructure shows some melting spots caused due to the trapping of metal jet during the welding process when the welding condition is changed. The welding process is discussed based on the experimental results in comparison with some numerically simulated results obtained by AUTODYN-2D code.

  7. In-situ crack repair by laser cladding

    CSIR Research Space (South Africa)

    Van Rooyen, C

    2010-09-01

    Full Text Available sealing is achieved, an overlay layer of typically 1 mm thickness is cladded for improved pitting corrosion resistance. Crack sealing is considered to be a temporary repair technique. In-situ repair requires that the equipment should be mobile... 10 2 3 9 10 deg 10 deg 10 deg Table 1: Typical process parameters for crack sealing 2.2 Overlay cladding Overlay cladding of the sealed cracks is required to improve pitting corrosion...

  8. Effect of Welding Heat Input on Microstructure and Texture of Inconel 625 Weld Overlay Studied Using the Electron Backscatter Diffraction Method

    Science.gov (United States)

    Kim, Joon-Suk; Lee, Hae-Woo

    2016-12-01

    The grain size and the texture of three specimens prepared at different heat inputs were determined using optical microscopy and the electron backscatter diffraction method of scanning electron microscopy. Each specimen was equally divided into fusion line zone (FLZ), columnar dendrite zone (CDZ), and surface zone (SZ), according to the location of the weld. Fine dendrites were observed in the FLZ, coarse dendrites in the CDZ, and dendrites grew perpendicular to the FLZ and CDZ. As the heat input increased, the melted zone in the vicinity of the FLZ widened due to the higher Fe content. A lower image quality value was observed for the FLZ compared to the other zones. The results of grain size measurement in each zone showed that the grain size of the SZ became larger as the heat input increased. From the inverse pole figure (IPF) map in the normal direction (ND) and the rolling direction (RD), as the heat input increased, a specific orientation was formed. However, a dominant [001] direction was observed in the RD IPF map.

  9. Non-destructive Residual Stress Analysis Around The Weld-Joint of Fuel Cladding Materials of ZrNbMoGe Alloys

    Directory of Open Access Journals (Sweden)

    Parikin

    2003-08-01

    Full Text Available The residual stress measurements around weld-joint of ZrNbMoGe alloy have been carried out by using X-ray diffraction technique in PTBIN-BATAN. The research was performed to investigate the structure of a cladding material with high temperature corrosion resistance and good weldability. The equivalent composition of the specimens (in %wt. was 97.5%Zr1%Nb1%Mo½%Ge. Welding was carried out by using TIG (tungsten inert gas technique that completed butt-joint with a current 20 amperes. Three region tests were taken in specimen while diffraction scanning, While diffraction scanning, tests were performed on three regions, i.e., the weldcore, the heat-affected zone (HAZ and the base metal. The reference region was determined at the base metal to be compared with other regions of the specimen, in obtaining refinement structure parameters. Base metal, HAZ and weldcore were diffracted by X-ray, and lattice strain changes were calculated by using Rietveld analysis program. The results show that while the quantity of minor phases tend to increase in the direction from the base metal to the HAZ and to the weldcore, the quantity of the ZrGe phase in the HAZ is less than the quantity of the ZrMo2 phase due to tGe element evaporation. The residual stress behavior in the material shows that minor phases, i.e., Zr3Ge and ZrMo2, are more dominant than the Zr matrix. The Zr3Ge and ZrMo2 experienced sharp straining, while the Zr phase was weak-lined from HAZ to weldcore. The hydrostatic residual stress ( in around weld-joint of ZrNbMoGe alloy is compressive stress which has minimum value at about -2.73 GPa in weldcore region

  10. TA1/X65复合板焊接工艺及焊缝组织和性能研究%Research on Welding Process, Microstructure and Mechanical Property of TA1/X65 Clad Plates

    Institute of Scientific and Technical Information of China (English)

    杨军; 毕宗岳; 牛辉; 刘海璋; 张万鹏; 田磊; 黄晓江; 张超

    2015-01-01

    采用TIG+MIG+MAG焊接工艺对TA1/X65复合板进行了以V/Cu作为中间过渡填充金属的板-板对接焊试验。利用金相显微镜、扫描电镜、 X射线衍射、 EDS能谱面扫描和显微硬度试验,研究了焊缝区组织特征、界面元素分布、主要物相与显微硬度分布。研究结果表明,坡口设计和过渡金属纯度及各元素间物理、化学特性差异对焊接质量有较大影响。探讨了焊缝区裂纹缺陷的形成及脆硬金属间化合物的产生等问题,为TA1/X65钛钢复合板工程化焊接及焊接中易出现问题的规避和解决积累了经验。%Adopting the welding process of TIG(gas tungsten arc welding)+MIG(metal inert-gas welding)+MAG(metal active-gas welding) to carry out plate-plate butt welding test, with V/Cu as transition filler metal. By using optical microscopy, scanning electron microscopy, X-ray diffraction, EDS element mapping and microhardness test, the microstructure characteristics of weld area, interface element distribution, main phase and microhardness distribution were investigated. The results indicated that the welding quality of TA1/X65 pipeline steel clad plates butt joints was greatly influenced by weld groove design, transition-metals purity and differences between the physical and chemical properties. It also discussed some problems, such as the formation of weld area crack defects, the generation of brittle intermetallic compounds etc., which provide experience for avoiding and solving some problems easily appeared in titanium TA1/X65 steel clad plates engineering welding.

  11. The Effects of Carbide Characteristics on the Performance of Tungsten Carbide-Based Composite Overlays, Deposited by Plasma-Transferred Arc Welding

    Science.gov (United States)

    Fisher, G.; Wolfe, T.; Meszaros, K.

    2013-06-01

    In Alberta, there are huge quantities of ore processed to remove bitumen from oil sands deposits. The scale of production generates very aggressive tribocorrosive conditions during the mining, extraction, and upgrading processes. It is common to apply tungsten carbide-based composite overlays to improve the reliability and extend service lives of equipment and components. The performance of the applied overlays is largely dependent on the selection of the carbide type and the wear environment. This paper will evaluate overlays containing macrocrystalline, angular eutectic, and spherical eutectic tungsten carbides and discuss the performance of the overlays with a focus on carbide properties and the interactions between the service conditions and the composite material. This discussion will demonstrate how effective selection of protective materials can improve the reliability of oil sands equipment.

  12. Overlay welding for corrugating roll

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The effects of chemical compositions and microstructures on wearability properties of overlaid corrugating roll were studied, and the factors governing the hardness and the wearability of overlaid layer were explored.The results show that the hardness and wearability of the overlaid layer significantly rise with the increase of the mass fraction of various types of eutectic, but the crack-resistance falls. The chief factor governing the hardness of overlaid layer is the matrix microstructure, especially the amount of austenite; and the second is the amount of carbide. The principal factor governing the wearability of overlaid layer is the amount of special carbide, particularly the amount of eutectic; and the second is the hardness of overlaid layer. Meanwhile, high alloying electrodes may cause the gear-surface hardness of corrugating roll to be higher than 63HRc, and may enhance the wearability of the gear-surface of corrugating roll by a factor of 5.63 and 9.08.

  13. Vacuum Gas Tungsten Arc Welding

    Science.gov (United States)

    Weeks, J. L.; Todd, D. T.; Wooten, J. R.

    1997-01-01

    A two-year program investigated vacuum gas tungsten arc welding (VGTAW) as a method to modify or improve the weldability of normally difficult-to-weld materials. After a vacuum chamber and GTAW power supply were modified, several difficult-to-weld materials were studied and key parameters developed. Finally, Incoloy 903 weld overlays were produced without microfissures.

  14. Metallurgical and Corrosion Properties of Explosively Welded Ti6Al4V/Low Carbon Steel Clad

    Institute of Scientific and Technical Information of China (English)

    Nizamettin Kahraman; Beh(c)et Gülen(c)

    2005-01-01

    Titanium alloy (Ti6Al4V) and Iow carbon steel (LCS) were joined by explosive welding method using different ratios of explosive. Some metallurgical properties of joined samples were investigated. Joined samples were examined by means of optical microscope, scanning electron microscope (SEM) and tensile-shearing tests. Bending, tensile, hardness and corrosion behaviour of the samples were investigated. Separation was not occurred on the joining interface after tensile-shearing and bending tests. It is seen that hardness of both plates were increased with increasing explosive.It is found that increasing explosive ratio leads to an increase in corrosion. It is also found that corrosion rate was high at the beginning of the experiment but the rate of the corrosion decreased subsequently during the experiment.

  15. Welding.

    Science.gov (United States)

    Cowan, Earl; And Others

    The curriculum guide for welding instruction contains 16 units presented in six sections. Each unit is divided into the following areas, each of which is color coded: terminal objectives, specific objectives, suggested activities, and instructional materials; information sheet; transparency masters; assignment sheet; test; and test answers. The…

  16. Technical Letter Report Assessment of Ultrasonic Phased Array Testing for Cast Austenitic Stainless Steel Pressurizer Surge Line Piping Welds and Thick Section Primary System Cast Piping Welds JCN N6398, Task 2A

    Energy Technology Data Exchange (ETDEWEB)

    Diaz, Aaron A.; Denslow, Kayte M.; Cinson, Anthony D.; Morra, Marino; Crawford, Susan L.; Prowant, Matthew S.; Cumblidge, Stephen E.; Anderson, Michael T.

    2008-07-21

    Research is being conducted for the NRC at PNNL to assess the effectiveness and reliability of advanced NDE methods for the inspection of LWR components. The scope of this research encompasses primary system pressure boundary materials including cast austenitic stainless steels (CASS), dissimilar metal welds (DMWs), piping with corrosion-resistant cladding, weld overlays, and far-side examinations of austenitic piping welds. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in coarse-grained steel components. This interim technical letter report (TLR) provides a synopsis of recent investigations at PNNL aimed at evaluating the capabilities of phased-array (PA) ultrasonic testing (UT) methods as applied to the inspection of CASS welds in nuclear reactor piping. A description of progress, recent developments and interim results are provided.

  17. 低成本电弧喷涂替代堆焊案例分析研究%A Case Study of the Potential of Wire Arc Spraying As a Cost Effective Alternative to Established Weld Overlay Processes

    Institute of Scientific and Technical Information of China (English)

    Peter Tommy Nielsen; Carsten Jensen; FORCE Technology Denmark

    2014-01-01

    堆焊是一种常规的涂层制备方法,并且制备的涂层可以满足各种性能要求的需要。堆焊在工业中普遍应用,然而,他们有一个共同点,由于涂层制备速度的限制,导致成本相对较高。本文主要关注采用电弧喷涂替代MAG堆焊用于农业装备制造生产线的可行性,例如,耕作设备。与堆焊相比,采用电弧喷涂可以优化五种以上的生产工艺,减少多项生产工艺流程。本文主要目标是应用电弧喷涂工艺获得一个类似或更好的涂层质量。本文中制备的涂层材料重点是降低成本,提高生产效率,其目标是实现耕作设备在复杂耕作条件下具备更高的耐磨性。将涂覆有耐磨涂层的犁头在田间的测试是主要的评定方法。此外,该涂层将采用金相光学显微镜(LOM)和扫描电子显微镜(SEM)观察来解释和支持的现场试验研究结果。%In general, the well established and numerous weld overlay processes are effective and produce coatings,which meet the requirements of their intended usage. Problems and requests within the industries using weld overlay processes are wide spread, however, they have one thing in common. The limiting factors of process speed as well as the relatively high process cost. This paper focuses on the possibilities of using wire arc spraying as an alternative to MAG overlay welding in an established production line of devices used for agricultural purposes, i.e. ploughing. This will optimise the production of components with a factor 5 or more and reduce the number of process steps when using weld overlay. The primary objective is to obtain a similar or better coating quality, when applying wire arc spraying. A minor material study, where the focal point is cost efficiency, is implemented targeting high wear resistance, as well a high tolerance of intense and random impact by various sized hard and abrasive objects during ploughing. The coated

  18. Preparation of Ni-Cr overlay weld alloy with finely dispersed NbC particles from (Ni-Cr)/NbC composite powder. Fukugo funmatsu wo mochiita bisai NbC ryushi bunsan Ni-Cr nikumori gokin no sakusei

    Energy Technology Data Exchange (ETDEWEB)

    Tomita, T.; Takatani, Y. (Hyogo Prefectural Inst. of Industrial Research, Hyogo (Japan)); Harada, Y.; Nagai, K. (Tocalo Co. Ltd., Kobe (Japan))

    1992-11-20

    In previous studies, Ni-Cr overlay alloy containing NbC particles, formed by the plasma powder welding process, was found to exhibit excellent wear and corrosion resistances. However, any overlay alloy with dispersed NbC particles having a diameter below a few micron, has not been yet obtained. In this study, a composite powder was prepared by compounding 40 vol.% of NbC powder having an average grain diameter of 1.3 [mu]m into Ni-50 mass% Cr alloy powder, and then mixing, granulating and sintering. Plasma powder weddings were carried out on a mild steel plate using this complex powder, and the effect of plasma arc current on melting of complex powder particles and dispersion behavior of NbC particles was studied by structure observation and X-ray diffractometry. As a result, it was clarified that by selecting the proper plasma arc current and controlling the heat input, uniform dispersion of fine NbC particles having a diameter of a few micron into the matrix was possible. 18 refs., 8 figs., 3 tabs.

  19. Seleção dos parâmetros através dos custos de soldagem para aplicação de revestimento com ligas de níquel depositadas pelo processo MIG/MAG Using the welding costs to select welding parameters for Weld Overlay with nickel alloy through the GMAW process

    Directory of Open Access Journals (Sweden)

    Antonio Rodolfo Paulino Pessoa

    2011-03-01

    Full Text Available Neste trabalho foram calculados e comparados os custos de soldagem associados a cada um dos ensaios realizados, como forma de determinar parâmetros operacionais adequados e economicamente viáveis para soldagem com o processo MIG/MAG com transferência metálica por curto-circuito, visando uma correta deposição de revestimentos com ligas de níquel sobre um substrato de aço C-Mn. O número de ensaios a serem realizados, foi determinado pelo uso do método Taguchi que dividiu os ensaios em duas matrizes L9, resultando num total de 18 ensaios. Na comparação dos gastos despendidos em cada um dos ensaios foi utilizado o custo direto total da soldagem de um revestimento com 55 mm de largura e 190 mm de comprimento, utilizando uma sobreposição de 50%. Com base nos resultados dos ensaios foram pré-selecionados quatro ensaios (R7, R11, R12 e RC4, dentre os quais o ensaio R11 apresentou o menor custo. Mas vale ressaltar que nos quatro ensaios pré-selecionados o material de adição utilizado foi a liga 625, pois esta liga apresentar um custo do arame-eletrodo muito inferior as demais ligas (C-276 e 686. Assim a escolha do material de adição para aplicação do revestimento ficou restrita somente a liga 625.In this work were calculated and compared the welding costs for each of the tests performed to determine operational parameters and economically feasible for welding with GMAW process in a short circuiting transfer mode, aiming at a correct weld overlay with nickel alloy on a substrate of C-Mn steel. The number of tests to be performed was determined by using the Taguchi method that divided the tests into two L9 orthogonal arrays resulting in a total of 18 experiments. To compare the costs incurred in each of the tests we used the total direct cost of welding a layer with dimensions of 55 x 190 mm, using an overlap of 50%. Based on the results of the tests were pre-selected four tests (R7, R11, R12 and RC4, among which the test R11 has the

  20. 316L-20G双金属复合管焊缝组织元素扩散分析%Analysis on weld metal and element migration of 316L-20G clad pipe

    Institute of Scientific and Technical Information of China (English)

    范兆廷; 张胜涛; 殷林亮; 刘佳; 戴志向

    2012-01-01

    The proliferation of weld and major alloying elements are studied and analyzed by scanning the EDS element of 316L/20G clad pipe weld joint,316L substrate and 20G steel,and by scanning the electron microscopy and the energy spectrum analysis of 316L-weld zone and 20G steel-weld zone.The results show that the alloying elements in the weld transition layer are diluted by carbon steel,and the carbon atoms spread to the 316L and weld,while alloying elements in the 316L and wire,such as Cr,Ni,penetrate to the carbon steel,but the transition layer plays a good role in isolation,resulting in 316L stainless steel alloy element content is not significantly reduced,maintaining the 316L base metal resistant to corrosion.%通过对20G钢内衬316L金属复合管的焊缝区、316L基体以及20G钢进行EDS元素扫描,再采用扫描电镜对316L焊缝区、20G钢焊缝区进行线扫描分析,对焊缝组织主要合金元素的扩散进行了研究。结果表明:焊缝过渡层中合金元素被碳钢稀释,碳原子向316L和焊缝扩散,同时316L和焊丝中的合金元素Cr、Ni也向碳钢中渗透,但过渡层起到了良好的隔离作用,致使316L不锈钢金属中合金元素含量没有明显降低,保持了316L母材耐腐蚀性能。

  1. Aspectos metalúrgicos de revestimentos dissimilares com a superliga à base de níquel inconel 625 Metallurgical aspects of dissimilar weld overlays of inconel 625 nickel based superalloys

    Directory of Open Access Journals (Sweden)

    Cleiton Carvalho Silva

    2012-09-01

    Full Text Available Prolongar a vida útil e aumentar a confiabilidade de equipamentos e tubulações de plantas de produção e processamento de petróleo é uma busca constante no setor de petróleo e gás. Tais aspectos dependem essencialmente do uso de ligas resistentes à corrosão. Neste contexto, a soldagem de revestimento com superligas à base de níquel tem sido uma alternativa interessante, pois confere aos equipamentos uma alta resistência à corrosão com um custo inferior, se comparado à fabricação de componentes ou tubulações maciças com superligas. Assim, o objetivo do presente trabalho foi investigar o comportamento metalúrgico de revestimento de superliga à base de níquel do tipo Inconel 625 depositados pelo processo TIG com alimentação de arame frio. As soldagens foram realizadas em uma bancada robotizada, empregando uma fonte eletrônica de soldagem com sistema de aquisição de dados para o monitoramento dos sinais de corrente e tensão. A caracterização microestrutural foi realizada através das técnicas de microscopia eletrônica de varredura (MEV e transmissão (MET, espectroscopia de energia dispersiva de raios-X (EDS. Os resultados mostraram que a microestrutura do metal de solda foi constituída por uma matriz γ com fases secundárias ricas em Nb. Foi encontrada a formação de precipitados complexos de carbonetos/nitretos de Ti e Nb.To extend the life and reliability of pipes and equipment in oil & gas production and processing settings is a continuous demand. These aspects are essentially dependent on corrosion resistant alloys used. In this context, the weld overlay with Ni-based superalloys is a great interesting alternative, since improve the corrosion resistance without increase the cost of manufacture when compared to massive equipment. Thus, the objective of this study was to evaluate the metallurgical aspects of Inconel 625 weld overlays deposited by GTAW cold wire feed process. The welds were performed using a

  2. Seleção de parâmetros através do método Taguchi para soldagem de revestimento com ligas de níquel pelo processo MIG/MAG Using the Taguchi method to select welding parameters for weld overlay with nickel alloy through the GMAW process

    Directory of Open Access Journals (Sweden)

    Antonio Rodolfo Paulino Pessoa

    2010-12-01

    Full Text Available Neste trabalho utilizou-se o método Taguchi (planejamento Robusto de experimentos, para cumprir com um reduzido número de ensaios, dois objetivos: obter a influência dos fatores de controle sobre as variáveis respostas e determinar as condições ideais para aplicação das ligas de níquel nas soldagens de revestimentos através do processo MIG/MAG com transferência metálica por curto-circuito. Foram escolhidos seis fatores de controle com três níveis cada: Tensão de referência, Velocidade de soldagem, Tipo de tecimento, Técnica da tocha, Gás de proteção e o Material de adição. Por sua vez as variáveis respostas escolhidas foram: Diluição (D e Razão entre o reforço e a largura (R/L. As soldagens foram realizadas na posição plana por simples deposição sobre chapas de aço ASTM 516 Gr60 com dimensões de 200 x 50 x 12,7 mm. O uso do tecimento proporcionou cordões com baixos valores da razão R/L e obteve valores bastante baixos de diluição chegando à ordem de 5%. A combinação dos níveis dos fatores de controle apontados como ótimos pelo método Taguchi resultaram em valores para as variáveis repostas consideradas adequadas para a soldagem de revestimento.In this work aim the Taguchi method (Robust design of experiments was chosen to achieve with a limited number of tests two objectives: the first was to the influence of the control factors (welding parameters on quality characteristics (weld bead geometry and the second was to determine optimal conditions for weld overlay with nickel alloy through the GMAW process in a short circuiting transfer mode. Six control factors were employed with three levels each: Reference voltage, Welding speed, Arc oscillation, welding gun orientation (Perpendicular, forehand and backhand, Shielding gas and filler metal. Already the employed quality characteristics were: Percent dilution (D and the ration between reinforcement and bead width (R/L. The weldings were accomplished using

  3. Path planning and kinematics simulation of surfacing cladding for hot forging die

    National Research Council Canada - National Science Library

    Wang, Huajun; Fu, Wanxia; Ou, Hengan; Tang, Xuan

    2015-01-01

    .... Based on technological requirements of surface cladding for die cavity, the coupled movement equation of weld torch was established, and the trajectory of welding positioner and Cartesian robot kinematics was solved...

  4. Cladding Alloys for Fluoride Salt Compatibility

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, Govindarajan [ORNL; Wilson, Dane F [ORNL; Walker, Larry R [ORNL; Santella, Michael L [ORNL; Holcomb, David Eugene [ORNL

    2011-06-01

    This report provides an overview of several candidate technologies for cladding nickel-based corrosion protection layers onto high-temperature structural alloys. The report also provides a brief overview of the welding and weld performance issues associated with joining nickel-clad nickel-based alloys. From the available techniques, two cladding technologies were selected for initial evaluation. The first technique is a line-of-sight method that would be useful for cladding large structures such as vessel interiors or large piping. The line-of-sight method is a laser-based surface cladding technique in which a high-purity nickel powder mixed into a polymer binder is first sprayed onto the surface, baked, and then rapidly melted using a high-power laser. The second technique is a vapor phase technique based on the nickel-carbonyl process that is suitable for cladding inaccessible surfaces such as the interior surfaces of heat exchangers. An initial evaluation for performed on the quality of nickel claddings processed using the two selected cladding techniques.

  5. Microstructure of laser cladded martensitic stainless steel

    CSIR Research Space (South Africa)

    Van Rooyen, C

    2006-08-01

    Full Text Available for laser cladding Table 2 - Process parameters for coaxial and off axis powder cladding Material Laser power (W) Speed (m/min) Powder feed rate (kg/h) Carrying gas (Flow rate l/min) Stepove r (mm) Dilution (%) Fe211-1 (420) Off axis... mill industries. Conventional arc welding processes usually result in microstructures consisting of martensite and ferrite. Delta ferrite lowers the hot cracking susceptibility but also reduce the strength, thermal fatigue and corrosion properties...

  6. Formation of reacted interfacial zone and improvement of bonding strength in aluminum alloy clad stainless steel and aluminum alloy clad copper plateusing explosive welding technique. Al gokin no stainless ko oyobi do eno bakuhatsu assetsu ni okeru kaimen hannoso no keisei to setsugo kyodo

    Energy Technology Data Exchange (ETDEWEB)

    Hokamoto, K.; Fujita, M. (Kumamoto University, Kumamoto (Japan). Faculty of Engineering); Izuma, T. (Asahi Chemical Industry Co. Ltd., Tokyo (Japan))

    1993-10-31

    Explosive welding experiments using intermediate materials have been performed on combinations of aluminum alloy with stainless steel, and aluminum alloy with copper that are difficult of explosive welding with an ordinary method. The experiments have investigated interfacial reaction layers and bonding strength. The drive plates have used four kinds of aluminum alloy plates with a thickness of 4 mm and a base material of stainless steel (SUS 304) or copper having a thickness of 9 mm. Investigation has been given on how the interfacial structure and the bonding strength change as a result of using intermediate materials of the similar kind with the base material. The composition in the generated reaction layers has higher aluminum concentration than that has been predicted. This is because more aluminum component has been dissolved because of transformation having converged on the side of the aluminum alloy with smaller transformation resistance. Use of the intermediate materials can reduce energy of collision given on the interface, thus controlling the formation of reactive layers on the interface. This has improved the bonding strength largely, leading to a possibility of fabricating clad materials that have good interface properties. 10 refs., 9 figs., 3 tabs.

  7. Effect of cladding procedures on mechanical properties of heat treated dissimilar joint

    Directory of Open Access Journals (Sweden)

    B. Mateša

    2012-10-01

    Full Text Available The specimens plated by different cladding procedures (hot rolling, submerged arc welding surfacing using strip electrode (SAW and explosion welding were heat treated by annealing (650 ºC through 2 hours. Charpy impact energy testing, as well as shear strength testing of clad joints were performed. Testing results indicated significance of cladding procedure and determined heat treatment infl uences on stated mechanical properties.

  8. Laser cladding crack repair of austenitic stainless steel

    CSIR Research Space (South Africa)

    Van Rooyen, C

    2009-06-01

    Full Text Available . Simulated crack repair and overlay cladding with 316L is shown in Fig. 6. Three small leaking pores were observed in the first layer, indicated by arrows. Hammer peening was applied to the first layer to mechanically seal the leaking pores prior... scenario for a three axis gantry manipulation system that could typically be used to repair pipes or water storage vessels. Powder efficiency should ideally be as high as possible and effective deposition rate should be maximised. Increased cladding...

  9. Cladding Effects on Structural Integrity of Nuclear Components

    Energy Technology Data Exchange (ETDEWEB)

    Sattari-Far, Iradi; Andersson, Magnus [lnspecta Technology AB, Stockholm (Sweden)

    2006-06-15

    Based on this study, the following conclusions and recommendations can be made: Due to significant differences in the thermal and mechanical properties between the austenitic cladding and the ferritic base metal, residual stresses are induced in the cladding and the underlying base metal. These stresses are left in clad components even after Post-Weld Heat Treatment (PWHT). The different restraint conditions of the clad component have a minor influence on the magnitude of the cladding residual stresses in the cladding layer. The thickness of the clad object is the main impacting geometrical dimension in developing cladding residual stresses. A clad object having a base material thickness exceeding 10 times the cladding thickness would be practically sufficient to introduce cladding residual stresses of a thick reactor pressure vessel. For a clad component that received PWHT, the peak tensile stress is in the cladding layer, and the residual stresses in the underlying base material are negligible. However, for clad components not receiving PWHT, for instance the repair welding of the cladding, the cladding residual stresses of tensile type exist even in the base material. This implies a higher risk for underclad cracking for clad repairs that received no PWHT. For certain clad geometries, like nozzles, the profile of the cladding residual stresses depends on the clad thickness and position, and significant tensile stresses can also exist in the base material. Based on different measurements reported in the literature, a value of 150 GPa can be used as Young's Modulus of the austenitic cladding material at room temperature. The control measurements of small samples from the irradiated reactor pressure vessel head did not reveal a significant difference of Young's Modulus between the irradiated and the unirradiated cladding material condition. No significant differences between the axial and tangential cladding residual stresses are reported in the

  10. RADAR PPI Scope Overlay

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — RADAR PPI Scope Overlays are used to position a RADAR image over a station at the correct resolution. The archive maintains several different RADAR resolution types,...

  11. [Experience in overlay tympanoplasty].

    Science.gov (United States)

    Peng, Ben-gang; Miao, Xu-tao; Wang, Xin; Sun, Yi-qing; Liu, Zhi-ying; Li, Yong-xin

    2009-05-01

    To explore the experience and value of overlay tympanoplasty. Sixty-three ears with overlay tympanoplasty were reviewed and followed up for the external auditory canal, tympanic membrane and hearing. The diseases of the patients included middle ear cholesteatoma in 25 ears and chronic suppurative otitis media in 38 ears. The surgical techniques involved three kinds: overlay tympanoplasty, overlay tympanoplasty with canal wall up mastoidectomy and overlay tympanoplasty with canal wall down mastoidectomy. In middle ear cholesteatoma and suppurative otitis media patients, the case received the three techniques are 4, 17, 4 ears and 19, 18, 1 ears respectively. All patients gained stage I incision cure. Followed up for 0.5 to 3.5 years respectively, the external auditory canal was wide and tympanic membrane gained a good shape. The hearing in all case kept intact or increased while hearing decrease did not occur. Complications were free in patients with punctual visit. Overlay tympanoplasty has positive significance in treating the chronic otitis media with the merits of standard procedure, sufficient operative field and thorough erosion elimination.

  12. New holographic overlays

    Science.gov (United States)

    Hopwood, Anthony I.

    1991-10-01

    This paper discusses a new type of holographic overlay, FLASHPRINT, which may be used in both security and packaging applications. Unlike the more common embossed holograms currently used, FLASHPRINT leads to reduced set-up costs and offers a simpler process. This reduces the long lead times characteristic of the existing technology and requires the customer to provide only two-dimensional artwork. The overlay material contains a covert 2-D image. The image may be switched on or off by simply tilting the overlay in a light source. The overlay is replayed in the 'on' position to reveal the encoded security message as a highly saturated gold colored image. This effect is operable for a wide range of lighting conditions and viewing geometries. In the 'off' position the overlay is substantially transparent. These features make the visual effect of the overlay attractive to incorporate into product design. They may be laminated over complex printed artwork such as labels and security passes without masking the printed message. When switched 'on' the image appears both sharp and more than seven times brighter than white paper. The image remains sharp and clear even in less favorable lighting conditions. Although the technique offers a low set-up cost for the customer, through its simplicity, it remains as technically demanding and difficult to counterfeit as any holographic process.

  13. Weld repair of helium degraded reactor vessel material

    Energy Technology Data Exchange (ETDEWEB)

    Kanne, W.R. Jr.; Lohmeier, D.A.; Louthan, M.R. Jr.; Rankin, D.T.; Franco-Ferreira, E.A. (Westinghouse Savannah River Co., Aiken, SC (United States)); Bruck, G.J.; Madeyski, A.; Shogan, R.P.; Lessmann, G.G. (Westinghouse Electric Corp., Pittsburgh, PA (United States). Science and Technology Center)

    1990-01-01

    Welding methods for modification or repair of irradiated nuclear reactor vessels are being evaluated at the Savannah River Site. A low-penetration weld overlay technique has been developed to minimize the adverse effects of irradiation induced helium on the weldability of metals and alloys. This technique was successfully applied to Type 304 stainless steel test plates that contained 3 to 220 appm helium from tritium decay. Conventional welding practices caused significant cracking and degradation in the test plates. Optical microscopy of weld surfaces and cross sections showed that large surface toe cracks formed around conventional welds in the test plates but did not form around overlay welds. Scattered incipient underbead cracks (grain boundary separations) were associated with both conventional and overlay test welds. Tensile and bend tests were used to assess the effect of base metal helium content on the mechanical integrity of the low-penetration overlay welds. The axis of tensile specimens was perpendicular to the weld-base metal interface. Tensile specimens were machined after studs were resistance welded to overlay surfaces.

  14. Weld repair of helium degraded reactor vessel material

    Energy Technology Data Exchange (ETDEWEB)

    Kanne, W.R. Jr.; Lohmeier, D.A.; Louthan, M.R. Jr.; Rankin, D.T.; Franco-Ferreira, E.A. [Westinghouse Savannah River Co., Aiken, SC (United States); Bruck, G.J.; Madeyski, A.; Shogan, R.P.; Lessmann, G.G. [Westinghouse Electric Corp., Pittsburgh, PA (United States). Science and Technology Center

    1990-12-31

    Welding methods for modification or repair of irradiated nuclear reactor vessels are being evaluated at the Savannah River Site. A low-penetration weld overlay technique has been developed to minimize the adverse effects of irradiation induced helium on the weldability of metals and alloys. This technique was successfully applied to Type 304 stainless steel test plates that contained 3 to 220 appm helium from tritium decay. Conventional welding practices caused significant cracking and degradation in the test plates. Optical microscopy of weld surfaces and cross sections showed that large surface toe cracks formed around conventional welds in the test plates but did not form around overlay welds. Scattered incipient underbead cracks (grain boundary separations) were associated with both conventional and overlay test welds. Tensile and bend tests were used to assess the effect of base metal helium content on the mechanical integrity of the low-penetration overlay welds. The axis of tensile specimens was perpendicular to the weld-base metal interface. Tensile specimens were machined after studs were resistance welded to overlay surfaces.

  15. Influence of heat input on weld bead geometry using duplex stainless steel wire electrode on low alloy steel specimens

    OpenAIRE

    Ajit Mondal; Manas Kumar Saha; Ritesh Hazra; Santanu Das

    2016-01-01

    Gas metal arc welding cladding becomes a popular surfacing technique in many modern industries as it enhances effectively corrosion resistance property and wear resistance property of structural members. Quality of weld cladding may be enhanced by controlling process parameters. If bead formation is found acceptable, cladding is also expected to be good. Weld bead characteristics are often assessed by bead geometry, and it is mainly influenced by heat input. In this paper, duplex stainless st...

  16. Investigation of the micro contact profile welding technics

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    The cladding preparation technology for the micro contact profile is investigated through the way of seam welding. The effects of the seam welding on different conditions including welding electrical current, welding time, electrode force and electrode material were contrasted through the way of metallographic structure, electron scanning, experiments of rectification and twist fatigue.The parameters of welding several kinds of materials were obtained. As a result, the qualified contact profile can be produced by making a control of the technical conditions: welding current, welding time, electrode force and electrode material.

  17. Laser Welding Test Results with Gas Atmospheres in Welding Chamber

    Energy Technology Data Exchange (ETDEWEB)

    Joung, Chang-Young; Hong, Jin-Tae; Ahn, Sung-Ho; Heo, Sung-Ho; Jang, Seo-Yun; Yang, Tae-Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-10-15

    The weld beads of specimens welded under identical conditions in the helium and argon gas were cleaner, more regular, and steadier than those in a vacuum. The penetration depth of the FZ in the vacuum was much deeper than those in the helium and argon gas. To measure the irradiation properties of nuclear fuel in a test reactor, a nuclear fuel test rod instrumented with various sensors must be fabricated with assembly processes. A laser welding system to assemble the nuclear fuel test rod was designed and fabricated to develop various welding technologies of the fuel test rods to joint between a cladding tube and end-caps. It is an air-cooling optical fiber type and its emission modes are a continuous (CW) mode of which the laser generates continuous emission, and pulse (QCW) mode in which the laser internally generates sequences of pulses. We considered the system welding a sample in a chamber that can weld a specimen in a vacuum and inert gas atmosphere, and the chamber was installed on the working plate of the laser welding system. In the chamber, the laser welding process should be conducted to have no defects on the sealing area between a cladding tube and an end-cap.

  18. Overlay mark optimization for thick-film resist overlay metrology

    Institute of Scientific and Technical Information of China (English)

    Zhu Liang; Li Jie; Zhou Congshu; Gu Yili; Yang Huayue

    2009-01-01

    For thick resist implant layers, such as a high voltage P well and a deep N well, systematic and uncorrectable overlay residues brought about by the tapered resist profiles were found. It was found that the tapered profile is closely related to the pattern density. Potential solutions of the manufacturing problem include hardening the film solidness or balancing the exposure density. In this paper, instead of focusing on the process change methodology,we intend to solve the issue of the overlay metrology error from the perspective of the overlay mark design. Based on the comparison of the overlay performances between the proposed overlay mark and the original design, it is shown that the optimized overlay mark target achieves better performance in terms of profiles, dynamic precision,tool induced shift (TIS), and residues. Furthermore, five types of overlay marks with dummy bars are studied, and a recommendation for the overlay marks is given.

  19. NEW EXPLOSIVE WELDING TECHNIQUES

    OpenAIRE

    Lotous, V.; Dragobetskii, V.

    2015-01-01

    Purpose - analysis of the variety of factors of the physical phenomena accompanying the process of the power explosive effect for development of new processes of metal treatment: explosive film coating of hardening and updating of a superficial layer of an item. Industrial approbation of cladding techniques by explosion of item surfaces of complex configuration and determination of parameters of the process of the explosive welding of high-strength pig-iron (graphite of the spherical form) wi...

  20. The influence of heat treatment by annealing on clad plates residual stresses

    Directory of Open Access Journals (Sweden)

    B. Mateša

    2011-10-01

    Full Text Available The influence of applied clad procedure as well as heat treatment by annealing (650 °C/2h on level and nature of residual stresses was researched. Three clad procedures are used i.e. hot rolling, submerged arc welding (SAW with strip electrode and explosion welding. The relaxed deformation measurement on clad plate surfaces was performed by applying centre-hole drilling method using special measuring electrical resistance strain gauges (rosettes. After performed measuring, size and nature of residual stresses were determined using analytical method. Depending of residual stresses on depth of drilled blind-hole is studied.

  1. PTA Overlaying Process Design

    Energy Technology Data Exchange (ETDEWEB)

    Choi, C.; Chang, J.C.; Kim, J.C. [Korea Electric Power Research Institute, Taejon (Korea)

    2002-07-01

    This study is concerned with the development of reuse technology for 1100 deg.C class major component of gas turbine. To get the fundamental understanding for the repair techniques by PTAW, the physical properties and microstructures of welding metal and the effect of individual welding parameters are reviewed. Moreover, by extensive analysis on the various problems following the PTAW and try to figure out the solutions, the study will help us to apply the PTAW technology on the repair works of used turbine blades. (author). 11 refs., 2 tabs.

  2. Residual Stress Evaluation of Weld Inlay Process on Reactor Vessel Nozzles

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Kihyun; Cho, Hong Seok [KEPCO KPS, Naju (Korea, Republic of)

    2015-10-15

    Weld overlay, weld inlay and stress improvement are mitigation technologies for butt joints. Weld overlay is done on pressurizer nozzles which are the highest potential locations occurring PWSCC due to high temperature in Korea. Reactor vessel nozzles are other big safety concerns for butt joints. Weld overlay and stress improvement should be so difficult to apply to those locations because space is too limited. Weld inlay should be one of the solutions. KEPCO KPS has developed laser welding system and process for reactor nozzles. Welding residual stress analysis is necessary for flaw evaluation. United States nuclear regulatory commission has calculated GTAW(Gas Tungsten Arc Welding) residual stress using ABAQUS. To confirm effectiveness of weld inlay process, welding residual stress analysis was performed. and difference between GTAW and LASER welding process was compared. Evaluation of weld inlay process using ANSYS and ABAQUS is performed. All of the both results are similar. The residual stress generated after weld inlay was on range of 450-500 MPa. Welding residual stresses are differently generated by GTAW and LASER welding. But regardless of welding process type, residual tensile stress is generated on inside surface.

  3. Intermetallic alloy welding wires and method for fabricating the same

    Science.gov (United States)

    Santella, M.L.; Sikka, V.K.

    1996-06-11

    Welding wires for welding together intermetallic alloys of nickel aluminides, nickel-iron aluminides, iron aluminides, or titanium aluminides, and preferably including additional alloying constituents are fabricated as two-component, clad structures in which one component contains the primary alloying constituent(s) except for aluminum and the other component contains the aluminum constituent. This two-component approach for fabricating the welding wire overcomes the difficulties associated with mechanically forming welding wires from intermetallic alloys which possess high strength and limited ductilities at elevated temperatures normally employed in conventional metal working processes. The composition of the clad welding wires is readily tailored so that the welding wire composition when melted will form an alloy defined by the weld deposit which substantially corresponds to the composition of the intermetallic alloy being joined. 4 figs.

  4. Axial compression behavior of concrete masonry wallettes strengthened with cement mortar overlays

    Directory of Open Access Journals (Sweden)

    F. L. De Oliveira

    Full Text Available This paper presents the results of a series of axial compression tests on concrete block wallettes coated with cement mortar overlays. Different types of mortars and combinations with steel welded meshes and fibers were tested. The experimental results were discussed based on different theoretical approaches: analytical and Finite Element Method models. The main conclusions are: a the application of mortar overlays increases the wall strength, but not in a uniform manner; b the strengthening efficiency of wallettes loaded in axial compression is not proportional to the overlay mortar strength because it can be affected by the failure mechanisms of the wall; c steel mesh reinforced overlays in combination with high strength mortar show better efficiency, because the steel mesh mitigates the damage effects in the block wall and in the overlays themselves; d simplified theoretical methods of analysis as described in this paper can give satisfactory predictions of masonry wall behavior up to a certain level.

  5. Influência da energia de soldagem na microestrutura e na microdureza de revestimentos de aço inoxidável duplex Influence of the heat input on the microstructure and microhardness of weld overlay of duplex stainless steel

    Directory of Open Access Journals (Sweden)

    Everton Barbosa Nunes

    2012-06-01

    influence of the heat input on the microstructure and the microhardness of the weld metal of the DSS. The weld overlay were performed with deposition of two layers on the structural steel ASTM A516 Gr.60, using as filler metal the AWS E2209-17 coated electrode. Three energy levels (15, 20 and 24 kJ/ cm were used, varying the welding current and speed. It was verified that for energy levels used didn't have significant difference on the ferrite content, but the first bead deposited had a higher austenite content in relation to other beads. All conditions got microhardness below the critical value.

  6. Overlay networks toward information networking

    CERN Document Server

    Tarkoma, Sasu

    2010-01-01

    With their ability to solve problems in massive information distribution and processing, while keeping scaling costs low, overlay systems represent a rapidly growing area of R&D with important implications for the evolution of Internet architecture. Inspired by the author's articles on content based routing, Overlay Networks: Toward Information Networking provides a complete introduction to overlay networks. Examining what they are and what kind of structures they require, the text covers the key structures, protocols, and algorithms used in overlay networks. It reviews the current state of th

  7. Cladding Alloys for Fluoride Salt Compatibility Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, Govindarajan [ORNL; Wilson, Dane F [ORNL; Santella, Michael L [ORNL; Holcomb, David Eugene [ORNL

    2011-05-01

    This interim report provides an overview of several candidate technologies for cladding nickel-based corrosion protection layers onto high-temperature structural alloys. The report also provides a brief overview of the welding and weld performance issues associated with joining nickel-clad nickel-based alloys. From the available techniques, two cladding technologies were selected for initial evaluation. The first technique is a line-of-sight method that would be useful for coating large structures such as vessel interiors or large piping. The line-of-sight method is a laser-based surface cladding technique in which a high-purity nickel powder mixed into a polymer binder is first sprayed onto the surface, baked, and then rapidly melted using a high power laser. The second technique is a vapor phase technique based on the nickel-carbonyl process that is suitable for coating inaccessible surfaces such as the interior surfaces of heat exchangers. The final project report will feature an experimental evaluation of the performance of the two selected cladding techniques.

  8. Sturdy on Orbital TIG Welding Properties for Nuclear Fuel Test Rod

    Energy Technology Data Exchange (ETDEWEB)

    Joung, Changyoung; Hong, Jintae; Kim, Kahye; Huh, Sungho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-05-15

    We developed a precision TIG welding system that is able to weld the seam between end-caps and a fuel cladding tube for the nuclear fuel test rod and rig. This system can be mainly classified into an orbital TIG welder (AMI, M-207A) and a pressure chamber. The orbital TIG welder can be independently used, and it consists of a power supply unit, a microprocessor, water cooling unit, a gas supply unit and an orbital weld head. In this welder, the power supply unit mainly supplies GTAW power for a welding specimen and controls an arc starting of high frequency, supping of purge gas, arc rotation through the orbital TIG welding head, and automatic timing functions. In addition, the pressure chamber is used to make the welded surface of the cladding specimen clean with the inert gas filled inside the chamber. To precisely weld the cladding tube, a welding process needs to establish a schedule program for an orbital TIG welding. Therefore, the weld tests were performed on a cladding tube and dummy rods under various conditions. This paper describes not only test results on parameters of the purge gas flow rates and the chamber gas pressures for the orbital TIG welding, but also test results on the program establishment of an orbital TIG welding system to weld the fuel test rods. Various welding tests were performed to develop the orbital TIG welding techniques for the nuclear fuel test rod. The width of HAZ of a cladding specimen welded with the identical power during an orbital TIG welding cycle was continuously increased from a welded start-point to a weld end-point because of heat accumulation. The welding effect of the PGFR and CGP shows a relatively large difference for FSS and LSS. Each hole on the cladding specimens was formed in the 1bar CGP with the 20L/min PGFR but not made in the case of the PGFR of 10L/min in the CGP of 2bar. The optimum schedule program of the orbital TIG welding system to weld the nuclear fuel test rod was established through the program

  9. Cladding in the boiler construction and plant engineering. Newest developments; Schweissplattieren im Kessel- und Anlagenbau. Neueste Entwicklungen

    Energy Technology Data Exchange (ETDEWEB)

    Hoffmeister, W. [Uhlig Rohrbogen GmbH, Langelsheim (Germany)

    2007-07-01

    Cladding is a suitable means for the protection of exhaust-subjected surfaces from corrosion and erosion. The author of the contribution under consideration reports on the newest developments with the cladding in the boiler construction and equipment construction. After the description of the historical development of the cladding, the procedure, the practical applications as well as the influence by welding wire, inert gas and welding position are described. A further chapter of this contribution is concerned to the acceptance test and documentation. Innovative applications are described by the example of Tetra Tubes. The concluding chapter is concerned to the CMT technology as a revolution in the joining technology.

  10. Dissimilar material welding of rapidly solidified foil and stainless steel plate using underwater explosive welding technique

    Energy Technology Data Exchange (ETDEWEB)

    Hokamoto, Kazuyuki [Shock Wave and Condensed Matter Research Center, Kumamoto University, 2-39-1 Kurokami, Kumamoto 860-8555 (Japan)], E-mail: hokamoto@mech.kumamoto-u.ac.jp; Nakata, Kazuhiro [Joining and Welding Research Institute, Osaka University, Ibaraki, Osaka 567-0047 (Japan); Mori, Akihisa [Shock Wave and Condensed Matter Research Center, Kumamoto University, 2-39-1 Kurokami, Kumamoto 860-8555 (Japan); Tsuda, Shota [Graduate School of Science and Technology, Kumamoto University (Japan); Tsumura, Takuya [Joining and Welding Research Institute, Osaka University, Ibaraki, Osaka 567-0047 (Japan); Inoue, Akihisa [Tohoku University, Sendai 980-8577 (Japan)

    2009-03-20

    Rapidly solidified amorphous and metallic glass thin foils clad on a stainless steel base plate is attempted by employing underwater shock wave assembly. The conditions of the explosive welding are numerically analyzed and discussed based on the earlier welding limits. The thin foils successfully welded along the length of 50 mm show clear waves typically found in explosively welded interface. The interfacial microstructure characterized through optical and scanning electron microscopes shows evidence of excessive melting generated due to the trapping of metal jet in limited area.

  11. Explosive welding of undersea pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Stalker, A.W.

    1978-02-01

    The phenomenon of explosive welding has been known informally for many years. A number of investigations reported the occurerence of solid phase bonds as an incidental effect when using high explosives in association with adjacent metal surfaces and probably the earliest formal record was the observation by Carl in 1944 of a bond between two copper discs in contact with a detonator. In 1957 Philipchuk reported what is now recognized as an explosive weld between aluminium channel sections and a steel die when carrying out explosive forming trials. Since then a great deal of development work has resulted in explosive welding becoming a well established manufacturing technique, particularly in the fields of cladding and the joining of tube/tubeplates. In more recent years the process has been extended to the welding of large diameter line pipe materials.

  12. Acoustic Emission Monitoring and Microscopic Investigation of Cracks in ERCuNi Cladding

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    A corrosion resistant CuNi cladding was deposited on SM45C (equivalent to AI5I1045) substrate by DC inverse arcwelding. During the welding process, a three channel acoustic emission (AE) monitoring system was applied to detectthe crack signals generating from both the cladding process and after cladding. Characteristics of the welding cracksignal and noise signal had been analyzed systematically. Based on the record time of the signal, the solidificationcrack and delayed crack were distinguished. By two-dimensional AE source location, the crack position was located,and then investigated by scanning electron microscopy (SEM). Results showed that the AE system could detect thewelding crack with high sensitivity and the two-dimensional source location could accurately determine the crackposition. Microstructures of the cladding and heat affected zone (HAZ) were examined. Dendrites in the claddingand coarse grains in the HAZ were found.

  13. Stone cladding engineering

    National Research Council Canada - National Science Library

    Camposinhos, Rui de Sousa

    2014-01-01

    .... Straightforward formulae are provided for computing action on cladding, with special emphasis on the effect of seismic forces, including an extensive general methodology applied to non-structural elements...

  14. FLUXES FOR MECHANIZED ELECTRIC WELDING,

    Science.gov (United States)

    WELDING FLUXES, WELDING ), (* WELDING , WELDING FLUXES), ARC WELDING , WELDS, STABILITY, POROSITY, WELDING RODS, STEEL, CERAMIC MATERIALS, FLUXES(FUSION), TITANIUM ALLOYS, ALUMINUM ALLOYS, COPPER ALLOYS, ELECTRODEPOSITION

  15. Cladding material, tube including such cladding material and methods of forming the same

    Science.gov (United States)

    Garnier, John E.; Griffith, George W.

    2016-03-01

    A multi-layered cladding material including a ceramic matrix composite and a metallic material, and a tube formed from the cladding material. The metallic material forms an inner liner of the tube and enables hermetic sealing of thereof. The metallic material at ends of the tube may be exposed and have an increased thickness enabling end cap welding. The metallic material may, optionally, be formed to infiltrate voids in the ceramic matrix composite, the ceramic matrix composite encapsulated by the metallic material. The ceramic matrix composite includes a fiber reinforcement and provides increased mechanical strength, stiffness, thermal shock resistance and high temperature load capacity to the metallic material of the inner liner. The tube may be used as a containment vessel for nuclear fuel used in a nuclear power plant or other reactor. Methods for forming the tube comprising the ceramic matrix composite and the metallic material are also disclosed.

  16. Towards Social Profile Based Overlays

    CERN Document Server

    Wolinsky, David Isaac; Boykin, P Oscar; Figueiredo, Renato

    2010-01-01

    Online social networking has quickly become one of the most common activities of Internet users. As social networks evolve, they encourage users to share more information, requiring the users, in turn, to place more trust into social networks. Peer-to-peer (P2P) overlays provide an environment that can return ownership of information, trust, and control to the users, away from centralized third-party social networks. In this paper, we present a novel concept, social profile overlays, which enable users to share their profile only with trusted peers in a scalable, reliable, and private manner. Each user's profile consists of a unique private, secure overlay, where members of that overlay have a friendship with the overlay owner. Profile data is made available without regard to the online state of the profile owner through the use of the profile overlay's distributed data store. Privacy and security are enforced through the use of a public key infrastructure (PKI), where the role of certificate authority (CA) i...

  17. Initial Cladding Condition

    Energy Technology Data Exchange (ETDEWEB)

    E. Siegmann

    2000-08-22

    The purpose of this analysis is to describe the condition of commercial Zircaloy clad fuel as it is received at the Yucca Mountain Project (YMP) site. Most commercial nuclear fuel is encased in Zircaloy cladding. This analysis is developed to describe cladding degradation from the expected failure modes. This includes reactor operation impacts including incipient failures, potential degradation after reactor operation during spent fuel storage in pool and dry storage and impacts due to transportation. Degradation modes include cladding creep, and delayed hydride cracking during dry storage and transportation. Mechanical stresses from fuel handling and transportation vibrations are also included. This Analysis and Model Report (AMR) does not address any potential damage to assemblies that might occur at the YMP surface facilities. Ranges and uncertainties have been defined. This analysis will be the initial boundary condition for the analysis of cladding degradation inside the repository. In accordance with AP-2.13Q, ''Technical Product Development Planning'', a work plan (CRWMS M&O 2000c) was developed, issued, and utilized in the preparation of this document. There are constraints, caveats and limitations to this analysis. This cladding degradation analysis is based on commercial Pressurized Water Reactor (PWR) fuel with Zircaloy cladding but is applicable to Boiling Water Reactor (BWR) fuel. Reactor operating experience for both PWRs and BWRs is used to establish fuel reliability from reactor operation. It is limited to fuel exposed to normal operation and anticipated operational occurrences (i.e. events which are anticipated to occur within a reactor lifetime), and not to fuel that has been exposed to severe accidents. Fuel burnup projections have been limited to the current commercial reactor licensing environment with restrictions on fuel enrichment, oxide coating thickness and rod plenum pressures. The information provided in this analysis

  18. An overview of the HSST Full-Thickness Shallow-Crack Clad Beam Testing Program

    Science.gov (United States)

    Keeney, J. A.; Theiss, T. J.; McAfee, W. J.; Bass, B. R.

    1994-08-01

    A testing program is described that will utilize full-thickness clad beam specimens to quantify fracture toughness for shallow flaws in material for which metallurgical conditions are prototypic of those found in reactor pressure vessels (RPV's). The beam specimens are fabricated from a section of an RPV wall that includes weld, plate and clad material. Metallurgical factors potentially influencing fracture toughness for shallow flaws in the beam specimen include material gradients due to welding and cladding applications, as well as material inhomogeneities in welded regions due to reheating in multiple weld passes. Fracture toughness tests focusing on shallow flaws in plate and weld material will also provide data for evaluating the relative influence of absolute and normalized crack depth on constraint conditions. Pretest finite-element analyses are described that provide near-tip stress and strain fields for characterization of constraint in the shallow-crack specimens in terms of the Q-stress. Analysis results predict a constraint loss in the shallow-crack clad beam specimen similar to that determined for a previously tested shallow-crack single-edge notch homogeneous bend specimen with the same normalized crack depth.

  19. Laser Cladding of Ultra-Thin Nickel-Based Superalloy Sheets.

    Science.gov (United States)

    Gabriel, Tobias; Rommel, Daniel; Scherm, Florian; Gorywoda, Marek; Glatzel, Uwe

    2017-03-10

    Laser cladding is a well-established process to apply coatings on metals. However, on substrates considerably thinner than 1 mm it is only rarely described in the literature. In this work 200 µm thin sheets of nickel-based superalloy 718 are coated with a powder of a cobalt-based alloy, Co-28Cr-9W-1.5Si, by laser cladding. The process window is very narrow, therefore, a precisely controlled Yb fiber laser was used. To minimize the input of energy into the substrate, lines were deposited by setting single overlapping points. In a design of experiments (DoE) study, the process parameters of laser power, laser spot area, step size, exposure time, and solidification time were varied and optimized by examining the clad width, weld penetration, and alloying depth. The microstructure of the samples was investigated by optical microscope (OM) and scanning electron microscopy (SEM), combined with electron backscatter diffraction (EBSD) and energy dispersive X-ray spectroscopy (EDX). Similarly to laser cladding of thicker substrates, the laser power shows the highest influence on the resulting clad. With a higher laser power, the clad width and alloying depth increase, and with a larger laser spot area the weld penetration decreases. If the process parameters are controlled precisely, laser cladding of such thin sheets is manageable.

  20. Laser Cladding of Ultra-Thin Nickel-Based Superalloy Sheets

    Directory of Open Access Journals (Sweden)

    Tobias Gabriel

    2017-03-01

    Full Text Available Laser cladding is a well-established process to apply coatings on metals. However, on substrates considerably thinner than 1 mm it is only rarely described in the literature. In this work 200 µm thin sheets of nickel-based superalloy 718 are coated with a powder of a cobalt-based alloy, Co–28Cr–9W–1.5Si, by laser cladding. The process window is very narrow, therefore, a precisely controlled Yb fiber laser was used. To minimize the input of energy into the substrate, lines were deposited by setting single overlapping points. In a design of experiments (DoE study, the process parameters of laser power, laser spot area, step size, exposure time, and solidification time were varied and optimized by examining the clad width, weld penetration, and alloying depth. The microstructure of the samples was investigated by optical microscope (OM and scanning electron microscopy (SEM, combined with electron backscatter diffraction (EBSD and energy dispersive X-ray spectroscopy (EDX. Similarly to laser cladding of thicker substrates, the laser power shows the highest influence on the resulting clad. With a higher laser power, the clad width and alloying depth increase, and with a larger laser spot area the weld penetration decreases. If the process parameters are controlled precisely, laser cladding of such thin sheets is manageable.

  1. Towards refractive index sensitivity of long-period gratings at level of tens of µm per refractive index unit: fiber cladding etching and nano-coating deposition.

    Science.gov (United States)

    Śmietana, Mateusz; Koba, Marcin; Mikulic, Predrag; Bock, Wojtek J

    2016-05-30

    In this work we report experimental results on optimizing the refractive index (RI) sensitivity of long-period gratings (LPGs) by fiber cladding etching and thin aluminum oxide (Al2O3) overlay deposition. The presented LPG takes advantage of work in the dispersion turning point (DTP) regime as well as the mode transition (MT) effect for higher-order cladding modes (LP09 and LP010). The MT was obtained by depositing Al2O3 overlays with single-nanometer precision using the Atomic Layer Deposition method (ALD). Etching of both the overlay and the fiber cladding was performed using hydrofluoric acid (HF). For shallow etching of the cladding, i.e., DTP observed at next = 1.429 and 1.439 RIU for an LPG with no overlay, followed by deposition of an overlay of up to 167 nm in thickness, HF etching allowed for post-deposition fine-tuning of the overlay thickness resulting in a significant increase in RI sensitivity mainly at the DTP of the LP09 cladding mode. However, at an external RI (next) above 1.39 RIU, the DTP of LP010 was noticed, and its RI sensitivity exceeded 9,000 nm/RIU. Deeper etching of the cladding, i.e., DTP observed for next above 1.45 RIU, followed by the deposition of thicker overlays (up to 201 nm in thickness) allowed the sensitivity to reach values of over 40,000 nm/RIU in a narrow RI range. Sensitivity exceeding 20,000 nm/RIU was obtained in an RI range suitable for label-free biosensing applications.

  2. Welding Curriculum.

    Science.gov (United States)

    Alaska State Dept. of Education, Juneau. Div. of Adult and Vocational Education.

    This competency-based curriculum guide is a handbook for the development of welding trade programs. Based on a survey of Alaskan welding employers, it includes all competencies a student should acquire in such a welding program. The handbook stresses the importance of understanding the principles associated with the various elements of welding.…

  3. The Welding Process of the Small In-pile Testing Fuel Assembly

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The small in-pile testing fuel assembly is designed for high performance fuel assembly study. It has two parts of which are four fuel element with double layer cladding and a detect system for measurement of testing pressure and temperature. The fuel element is composed of UO2 pellets, the stainless steel cladding and end caps. The detect system is direct contact with the fuel element by electron beam welding. In the fabrication of the assembly, some special welding technologies are

  4. Laser guided and stabilized gas metal arc welding processes (LGS-GMA)

    Science.gov (United States)

    Hermsdorf, Jörg; Barroi, Alexander; Kaierle, Stefan; Overmeyer, Ludger

    2013-05-01

    The demands of the industry are cheap and fast production of highly sophisticated parts without compromises in product quality. To realize this requirement, we have developed a laser guided and stabilized gas metal arc process (LGS-GMA welding). The new welding process is based on a gas metal arc process using low power laser radiation for stabilization. The laser stabilization of gas metal arcs welding is applied to joint welding and cladding. With only 400 W laser power and a focal spot of 1.6 mm the laser radiation is mainly interacting with the arc plasma in order to guide and stabilize it. In joint welding up to 100% increase in welding speed is possible, at equal penetration depth. The guidance effect also enables the process to weld in challenging situations like different sheet thicknesses. Used for cladding, the enhanced process stability allows low penetration depth with dilutions of only 3%. Coatings with up to 63 HRC were achieved.

  5. Advanced Welding Concepts

    Science.gov (United States)

    Ding, Robert J.

    2010-01-01

    Four advanced welding techniques and their use in NASA are briefly reviewed in this poster presentation. The welding techniques reviewed are: Solid State Welding, Friction Stir Welding (FSW), Thermal Stir Welding (TSW) and Ultrasonic Stir Welding.

  6. Investigation of aluminum-steel joint formed by explosion welding

    Science.gov (United States)

    Kovacs-Coskun, T.; Volgyi, B.; Sikari-Nagl, I.

    2015-04-01

    Explosion welding is a solid state welding process that is used for the metallurgical joining of metals. Explosion cladding can be used to join a wide variety of dissimilar or similar metals [1]. This process uses the controlled detonation of explosives to accelerate one or both of the constituent metals into each other in such a manner as to cause the collision to fuse them together [2]. In this study, bonding ability of aluminum and steel with explosion welding was investigated. Experimental studies, microscopy, microhardness, tensile and bend test showed out that, aluminum and steel could be bonded with a good quality of bonding properties with explosion welding.

  7. EPRI fuel cladding integrity program

    Energy Technology Data Exchange (ETDEWEB)

    Yang, R. [Electric Power Research Institute, Palo Alto, CA (United States)

    1997-01-01

    The objectives of the EPRI fuel program is to supplement the fuel vendor research to assure that utility economic and operational interests are met. To accomplish such objectives, EPRI has conducted research and development efforts to (1) reduce fuel failure rates and mitigate the impact of fuel failures on plant operation, (2) provide technology to extend burnup and reduce fuel cycle cost. The scope of R&D includes fuel and cladding. In this paper, only R&D related to cladding integrity will be covered. Specific areas aimed at improving fuel cladding integrity include: (1) Fuel Reliability Data Base; (2) Operational Guidance for Defective Fuel; (3) Impact of Water Chemistry on Cladding Integrity; (4) Cladding Corrosion Data and Model; (5) Cladding Mechanical Properties; and (6) Transient Fuel Cladding Response.

  8. COMPARISON OF NORMAL SELFISH OVERLAY NETWORK AND SELFISH OVERLAY NETWORK WITH DEPLOYMENT OF OVERLAY NODES USING FUZZY LOGIC

    OpenAIRE

    S.Prayla Shyry; Ramachandran, V.

    2011-01-01

    Selfish overlay routing is the technique whereby the sender of the packet can specify the route that the packet should take through the network. Selfish overlay routing allow end users to select routes in an egocentic fashion to optimize their own performance without considering the system wide criteria which in turn cause performance degradation .The main concept behind the selfish overlay network is whenever there is a link failure the overlay nodes in the network will route the packet to t...

  9. Culture systems: mineral oil overlay.

    Science.gov (United States)

    Morbeck, Dean E; Leonard, Phoebe H

    2012-01-01

    Mineral oil overlay microdrop is commonly used during in vitro fertilization (IVF) procedures. Though mineral oil appears homogeneous, it is an undefined product that can vary in quality. Here, we describe the history, chemistry, processing, and optimal use of mineral oil for IVF and embryo culture.

  10. [The Study of Characteristics of Cladding-Reduced Coated Long-Period Fiber Grating Based on Mode Transition and Dual Peak Resonance].

    Science.gov (United States)

    Lan, Jin-long; Gu, Zheng-tian

    2015-11-01

    Based on coupled-mode theory, the mode transition of the high-order cladding modes in a coated long-period tiber grating (LPFG) has been studied firstly; the mode transition region and non-mode transition region of high-order cladding modes are divided. The response characteristic of cladding mode effective index with increasing the overlay thickness is analyzed; the shift of resonant wavelength in the mode transition region will be larger than that in the non-mode transition region. Further, the changes of the resonant wavelength of some high-order cladding modes with grating period are investigated when the cladding radius are different, the shift between two resonant wavelengths of dual peak in the mode transition region is bigger than that in non-mode transition region when the cladding radius are uniform. And the shift between two resonant wavelengths of dual peak will be increased by the decrease of the cladding radius in both mode transition and non-mode transition regions. Finally, the response characteristics of film refractive index of coated LPFG are investigated for a high-order cladding mode while the cladding radius are different and the overlay thickness is located in mode transition region and non-transition mode region, then the optimized design scheme is come up with. The higher sensitivity dual-peak sensor of coated LPFG than the traditional dual-peak sensor will be obtained when the overlay thickness and refractive index is located in the mode transition region and the grating period close to the phase matching turning points. Further, the resolution power of coated LPFG sensor will further be improved by the appropriate reducing of the cladding radius.

  11. Pulsed plasma arc cladding

    Institute of Scientific and Technical Information of China (English)

    龙; 白钢; 李振民; 张赋升; 杨思乾

    2004-01-01

    A prototype of Pulsed Plasma Arc Cladding system was developed, in which single power source supplies both transferred plasma arc (TPA) and non-transferred plasma arc (N-TPA). Both plasmas work in turn in a high frequency controlled by an IGBT connecting nozzle and workpiece. The working frequency of IGBT ranges from 50 ~ 7000Hz, in which the plasmas can work in turn smoothly. Higher than 500 Hz of working frequency is suggested for promotion of cladding quality and protection of IGBT. Drag phenomenon of TPA intensifies as the frequency goes up, which tends to increase the current proportion of TPA and suppress N-TPA. The occupation ratio of IGBT can be regulated from 5% ~ 95%, which balances the power supplies of both plasmas. An occupation ratio higher than 50% gives adequate proportion of arc current for N-TPA to preheat powder.

  12. Fuel pin cladding

    Science.gov (United States)

    Vaidyanathan, S.; Adamson, M.G.

    1986-01-28

    Disclosed is an improved fuel pin cladding, particularly adapted for use in breeder reactors, consisting of composite tubing with austenitic steel on the outer portion of the thickness of the tube wall and with nickel and/or ferritic material on the inner portion of the thickness of the tube wall. The nickel forms a sacrificial barrier as it reacts with certain fission products thereby reducing fission product activity at the austenitic steel interface. The ferritic material forms a preventive barrier for the austenitic steel as it is immune to liquid metal embrittlement. The improved cladding permits the use of high density fuel which in turn leads to a better breeding ratio in breeder reactors, and will increase the threshold at which failure occurs during temperature transients. 2 figs.

  13. Fuel pin cladding

    Science.gov (United States)

    Vaidyanathan, Swaminathan; Adamson, Martyn G.

    1986-01-01

    An improved fuel pin cladding, particularly adapted for use in breeder reactors, consisting of composite tubing with austenitic steel on the outer portion of the thickness of the tube wall and with nickel and/or ferritic material on the inner portion of the thickness of the tube wall. The nickel forms a sacrificial barrier as it reacts with certain fission products thereby reducing fission product activity at the austenitic steel interface. The ferritic material forms a preventive barrier for the austenitic steel as it is immune to liquid metal embrittlement. The improved cladding permits the use of high density fuel which in turn leads to a better breeding ratio in breeder reactors, and will increase the threshold at which failure occurs during temperature transients.

  14. Welding Technician

    Science.gov (United States)

    Smith, Ken

    2009-01-01

    About 95% of all manufactured goods in this country are welded or joined in some way. These welded products range in nature from bicycle handlebars and skyscrapers to bridges and race cars. The author discusses what students need to know about careers for welding technicians--wages, responsibilities, skills needed, career advancement…

  15. Advanced overlay analysis through design based metrology

    Science.gov (United States)

    Ji, Sunkeun; Yoo, Gyun; Jo, Gyoyeon; Kang, Hyunwoo; Park, Minwoo; Kim, Jungchan; Park, Chanha; Yang, Hyunjo; Yim, Donggyu; Maruyama, Kotaro; Park, Byungjun; Yamamoto, Masahiro

    2015-03-01

    As design rule shrink, overlay has been critical factor for semiconductor manufacturing. However, the overlay error which is determined by a conventional measurement with an overlay mark based on IBO and DBO often does not represent the physical placement error in the cell area. The mismatch may arise from the size or pitch difference between the overlay mark and the cell pattern. Pattern distortion caused by etching or CMP also can be a source of the mismatch. In 2014, we have demonstrated that method of overlay measurement in the cell area by using DBM (Design Based Metrology) tool has more accurate overlay value than conventional method by using an overlay mark. We have verified the reproducibility by measuring repeatable patterns in the cell area, and also demonstrated the reliability by comparing with CD-SEM data. We have focused overlay mismatching between overlay mark and cell area until now, further more we have concerned with the cell area having different pattern density and etch loading. There appears a phenomenon which has different overlay values on the cells with diverse patterning environment. In this paper, the overlay error was investigated from cell edge to center. For this experiment, we have verified several critical layers in DRAM by using improved(Better resolution and speed) DBM tool, NGR3520.

  16. Overlay networking:applications and research challenges

    Institute of Scientific and Technical Information of China (English)

    LU Jun-xiu; SHAN Xiu-ming; REN Yong

    2004-01-01

    Overlay networking is one of the perspective solutions to today's Intemet challenges. At basic service level, overlay networks can serve as a supplement and enhancement of existing services, such as routing and addressing. At high application level, overlay networks can be used for applications, which are difficult to deploy in existing IP architecture with some specific reasons, e.g., they need high-level information, which is hard to obtain by underlying layers. To address the heterogeneity of today's Internet, overlay networks provide ways to service availability and desirable performance while retaining scalability. In contrast to changing the existing network layer, overlay networks allow bootstrapping, which is most important in the development of Internet infrastructure. Various applications of overlay networking are clarified in this paper. Research challenges including routing and searching in overlay networking are also identified.

  17. Microstructure and properties of pure iron/copper composite cladding layers on carbon steel

    Science.gov (United States)

    Wan, Long; Huang, Yong-xian; Lü, Shi-xiong; Huang, Ti-fang; Lü, Zong-liang

    2016-08-01

    In the present study, pure iron/copper composite metal cladding was deposited onto carbon steel by tungsten inert gas welding. The study focused on interfacial morphological, microstructural, and mechanical analyses of the composite cladding layers. Iron liquid-solid-phase zones were formed at copper/steel and iron interfaces because of the melting of the steel substrate and iron. Iron concentrated in the copper cladding layer was observed to exhibit belt, globule, and dendrite morphologies. The appearance of iron-rich globules indicated the occurrence of liquid phase separation (LPS) prior to solidification, and iron-rich dendrites crystallized without the occurrence of LPS. The maximum microhardness of the iron/steel interface was lower than that of the copper/steel interface because of the diffusion of elemental carbon. All samples fractured in the cladding layers. Because of a relatively lower strength of the copper layer, a short plateau region appeared when shear movement was from copper to iron.

  18. Water Resources Overlays Users Guide

    Science.gov (United States)

    1990-12-01

    ORGANIZATION REPORT NUMBER Water Resources Division TEC-SR3 U.S. Geological Survey Reston, Virginia 9. SPONSORING/ MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10...SPONSORING/ MONITORING AGENCY REPORT NUMBER U.S. Army Topographic Engineering Center Fort Belvoir, Virginia 22060-5546 11. SUPPLEMENTARY NOTES...overlay, nor is there any other apparent source of water. However, the ranks and towers could be provided warer from an unmapped pipeline, or could be

  19. Resistance welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi; Rasmussen, Mogens H.

    2003-01-01

    Resistance welding comprises not only the well known spot welding process but also more complex projection welding operations, where excessive plastic deformation of the weld point may occur. This enables the production of complex geometries and material combinations, which are often not possible...... to weld by traditional spot welding operations. Such joining processes are, however, not simple to develop due to the large number of parameters involved. Development has traditionally been carried out by large experimental investigations, but the development of a numerical programme system has changed...... this enabling prediction of the welding performance in details. The paper describes the programme in short and gives examples on industrial applications. Finally investigations of causes for failure in a complex industrial joint of two dissimilar metals are carried out combining numerical modelling...

  20. Resistance welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi; Rasmussen, Mogens H.

    2003-01-01

    this enabling prediction of the welding performance in details. The paper describes the programme in short and gives examples on industrial applications. Finally investigations of causes for failure in a complex industrial joint of two dissimilar metals are carried out combining numerical modelling......Resistance welding comprises not only the well known spot welding process but also more complex projection welding operations, where excessive plastic deformation of the weld point may occur. This enables the production of complex geometries and material combinations, which are often not possible...... to weld by traditional spot welding operations. Such joining processes are, however, not simple to develop due to the large number of parameters involved. Development has traditionally been carried out by large experimental investigations, but the development of a numerical programme system has changed...

  1. Characterisation of crack-like defects in the cladding

    Energy Technology Data Exchange (ETDEWEB)

    Tscharntke, D.; Tessaro, U.; Erhard, A. [Federal Inst. for Materials Research and Testing (BAM), Berlin (Germany); Schmitz, V. [Fraunhofer Inst. for Non-destructive Testing (IZFP), Saarbruecken (Germany); Mletzko, U. [Materials Testing Inst. of the Univ. of Stuttgart (MPA), Stuttgart (Germany)

    2004-07-01

    The results of a common research project of the Fraunhofer Institute for Nondestructive Testing (IZFP) in Saarbruecken, the Materials Testing Institute of the University of Stuttgart (MPA) and the Federal Institute for Materials Research and Testing (BAM) in Berlin are presented in the following. The measurements within the project shall give information about if and how characterisation of defects in the surface zone of cladded components is possible. On the basis of the measured data it should be possible to make a decision if the defect 1. is associated with the surface, 2. only lies in the cladding or in the base material, 3. extends from the cladding through to the base material. To achieve the project's aim measurements were carried out on different specimens, which are presented in conjunction with the following results. Thereby different inspection techniques and data interpretation algorithms were applied and the obtained results were compared. Inspection techniques employed include the impulse- echo- technique, the transmitter- receiver- technique and the time of flight diffraction technique (TOFD-technique). On some of the impulse- echo- measurements the synthetic- aperture- focussing- technique (SAFT) was applied. If possible the measurements were carried out on both sides of the specimens, that is coupling on the ferritic and on the cladded surface. Furthermore the influence of the angle of incidence, the direction of the weld process and the wave mode on the verifiability of the defects came also under investigation. This paper focuses on the results which were obtained at the BAM. (orig.)

  2. Numerical Simulation on Temperature Field of TIG Welding for Iridium-tungsten Alloy

    Institute of Scientific and Technical Information of China (English)

    LUO; Hong-yi; TANG; Xian; QIN; Shao-peng; LIU; Guo-hui; MA; Hui-min

    2013-01-01

    Ir-W alloy had the advantages of high temperature resistance,corrosion resistance,high hardness The clads produced with Ir-W alloy were sealed with TIG welding.According to energy conservation principle and characteristics of TIG welding,the numerical model of non-steady TIG welding pool shape under moving arc was established.By introducing the heat enthalpy and Gauss heat model of surface

  3. Overlay metrology for double patterning processes

    Science.gov (United States)

    Leray, Philippe; Cheng, Shaunee; Laidler, David; Kandel, Daniel; Adel, Mike; Dinu, Berta; Polli, Marco; Vasconi, Mauro; Salski, Bartlomiej

    2009-03-01

    The double patterning (DPT) process is foreseen by the industry to be the main solution for the 32 nm technology node and even beyond. Meanwhile process compatibility has to be maintained and the performance of overlay metrology has to improve. To achieve this for Image Based Overlay (IBO), usually the optics of overlay tools are improved. It was also demonstrated that these requirements are achievable with a Diffraction Based Overlay (DBO) technique named SCOLTM [1]. In addition, we believe that overlay measurements with respect to a reference grid are required to achieve the required overlay control [2]. This induces at least a three-fold increase in the number of measurements (2 for double patterned layers to the reference grid and 1 between the double patterned layers). The requirements of process compatibility, enhanced performance and large number of measurements make the choice of overlay metrology for DPT very challenging. In this work we use different flavors of the standard overlay metrology technique (IBO) as well as the new technique (SCOL) to address these three requirements. The compatibility of the corresponding overlay targets with double patterning processes (Litho-Etch-Litho-Etch (LELE); Litho-Freeze-Litho-Etch (LFLE), Spacer defined) is tested. The process impact on different target types is discussed (CD bias LELE, Contrast for LFLE). We compare the standard imaging overlay metrology with non-standard imaging techniques dedicated to double patterning processes (multilayer imaging targets allowing one overlay target instead of three, very small imaging targets). In addition to standard designs already discussed [1], we investigate SCOL target designs specific to double patterning processes. The feedback to the scanner is determined using the different techniques. The final overlay results obtained are compared accordingly. We conclude with the pros and cons of each technique and suggest the optimal metrology strategy for overlay control in double

  4. Aerogel-clad optical fiber

    Science.gov (United States)

    Sprehn, Gregory A.; Hrubesh, Lawrence W.; Poco, John F.; Sandler, Pamela H.

    1997-01-01

    An optical fiber is surrounded by an aerogel cladding. For a low density aerogel, the index of refraction of the aerogel is close to that of air, which provides a high numerical aperture to the optical fiber. Due to the high numerical aperture, the aerogel clad optical fiber has improved light collection efficiency.

  5. Soldadura (Welding). Spanish Translations for Welding.

    Science.gov (United States)

    Hohhertz, Durwin

    Thirty transparency masters with Spanish subtitles for key words are provided for a welding/general mechanical repair course. The transparency masters are on such topics as oxyacetylene welding; oxyacetylene welding equipment; welding safety; different types of welds; braze welding; cutting torches; cutting with a torch; protective equipment; arc…

  6. Cladding tube manufacturing technology

    Energy Technology Data Exchange (ETDEWEB)

    Hahn, R. [Kraftwerk Union AG, Mulheim (Germany); Jeong, Y.H.; Baek, B.J.; Kim, K.H.; Kim, S.J.; Choi, B.K.; Kim, J.M. [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1999-04-01

    This report gives an overview of the manufacturing routine of PWR cladding tubes. The routine essentially consists of a series of deformation and annealing processes which are necessary to transform the ingot geometry to tube dimensions. By changing shape, microstructure and structure-related properties are altered simultaneously. First, a short overview of the basics of that part of deformation geometry is given which is related to tube reducing operations. Then those processes of the manufacturing routine which change the microstructure are depicted, and the influence of certain process parameters on microstructure and material properties are shown. The influence of the resulting microstructure on material properties is not discussed in detail, since it is described in my previous report 'Alloy Development for High Burnup Cladding.' Because of their paramount importance still up to now, and because manufacturing data and their influence on properties for other alloys are not so well established or published, the descriptions are mostly related to Zry4 tube manufacturing, and are only in short for other alloys. (author). 9 refs., 46 figs.

  7. WELDING TORCH

    Science.gov (United States)

    Correy, T.B.

    1961-10-01

    A welding torch into which water and inert gas are piped separately for cooling and for providing a suitable gaseous atmosphere is described. A welding electrode is clamped in the torch by a removable collet sleeve and a removable collet head. Replacement of the sleeve and head with larger or smaller sleeve and head permits a larger or smaller welding electrode to be substituted on the torch. (AEC)

  8. CHARACTERIZATION OF DEFECTS IN ALLOY 152, 52 AND 52M WELDS

    Energy Technology Data Exchange (ETDEWEB)

    Bruemmer, Stephen M.; Toloczko, Mychailo B.; Olszta, Matthew J.; Seffens, Rob J.; Efsing, Pal G.

    2009-08-27

    Defect distributions have been documented by optical metallography, scanning electron microscopy and electron backscatter diffraction in alloy 152 and 52 mockups welds, alloy 52 and 52M overlay mockups and an alloy 52M inlay. Primary defects were small cracks at grain boundaries except for more extensive cracking in the dilution zone of an alloy 52 overlay on 304SS. Detailed characterizations of the dilution zone cracks were performed by analytical transmission electron microscopy identifying grain boundary titanium-nitride precipitation associated with the intergranular separations. I. INTRODUCTION Weldments continue to be a primary location of stress-corrosion cracking (SCC) in light-water reactor systems. While problems related to heat-affected-zone (HAZ) sensitization and intergranular (IG) SCC of austenitic stainless alloys in boiling-water reactors (BWRs) have been significantly reduced, SCC has now been observed in HAZs of non-sensitized materials and in dissimilar metal welds where Ni-base alloy weld metals are used. IGSCC in weld metals has been observed in both BWRs and pressurized water reactors (PWRs) with recent examples for PWR pressure vessel penetrations producing the most concern. This has led to the replacement of alloy 600/182/82 welds with higher Cr, more corrosion-resistant replacement materials (alloy 690/152/52/52M). Complicating this issue has been a known susceptibility to cracking during welding [1-7] of these weld metals. There is a critical need for an improved understanding of the weld metal metallurgy and defect formation in Ni-base alloy welds to effectively assess long-term performance. A series of macroscopic to microscopic examinations were performed on available mockup welds made with alloy 52 or alloy 152 plus selected overlay and inlay mockups. The intent was to expand our understanding of weld metal structures in simulated LWR service components with a focus on as-welded defects. Microstructural features, defect distributions

  9. Optimization of pulsed TIG cladding process of stellite alloy on carbon steel using RSM

    Energy Technology Data Exchange (ETDEWEB)

    Madadi, F., E-mail: f.madadi@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 8415683111 (Iran, Islamic Republic of); Ashrafizadeh, F. [Department of Materials Engineering, Isfahan University of Technology, Isfahan 8415683111 (Iran, Islamic Republic of); Shamanian, M., E-mail: shamanian@cc.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 8415683111 (Iran, Islamic Republic of)

    2012-01-05

    Highlights: > This study is useful to optimize the welding process variables in order to control the heat input and cooling rates such that the hardness and dilution of the clad could be estimated. > Central composite rotatable design technique with five-level, four-factor full-factorial design matrix and mathematical models was used to predict hardness and dilution of pulsed gas tungsten arc weld cladding of stellite6 on carbon steel with high accuracy. > The welding current is an effective parameter affecting heat input and melting. In this regard, it is the most important process parameter which influences the dilution. Increase welding current leads to increase in dilution percentage and vice versa. The effect of percentage on time is less important when compared to the other factors. > The results predicted by mathematical models were close to those obtained by experiments. The confirmation tests also indicated high correlation between the mentioned values. > All of the chosen pulse GTAW parameters were significant and showed a noticeable influence on clad dilution. - Abstract: Stellite 6 is a cobalt-base alloy which is resistant to wear and corrosion and retains these properties at high temperatures. The exceptional wear resistance of Stellite 6 is mainly due to the unique inherent characteristics of the hard carbides dispersed in a Co-Cr alloy matrix. In this study, pulsed tungsten inert gas (TIG) cladding process was carried out to deposit Stellite 6 on plain carbon steel plate. The beneficial effects of this cladding process are low heat input, low distortion, controlled weld bead volume, less hot cracking tendency, less absorption of gases by weld pool and better control of the fusion zone. The dilution effect is a key issue in the quality of cladded layers and, in this regard, the pulsed current tungsten inert gas (PCTIG) was performed to decrease excess heat input and melting of substrate. This paper deals with the investigation of the hardness and

  10. Analysis Of Overlay Distortion Patterns

    Science.gov (United States)

    Armitage, John D.; Kirk, Joseph P.

    1988-01-01

    A comprehensive geometrical approach is presented for the least-squares analysis of overlay distortion patterns into useful, physically meaningful systematic distortion subpatterns and an essentially non-systematic residue. A scheme of generally useful distortion sub-patterns is presented in graphic and algorithmic form; some of these sub-patterns are additions to those already in widespread use. A graphic and geometric approach is emphasized rather than an algebraic or statistical approach, and an example illustrates the value in utilizing the pattern-detecting ability of the eye-brain system. The conditions are described under which different distortion sub-patterns may interact, possibly leading to misleading or erroneous conclusions about the types and amounts of different distortions present. Examples of typical interaction situations are given, and recommendations are made for analytic procedures to avoid misinterpretation. It is noted that the lower-order distortion patterns preserve straight-line linearity, but that higher-order distortion may result in straight lines becoming curved. The principle of least-squares analysis is outlined and a simple polynomial data-fitting example is used to illustrate the method. Algorithms are presented for least-squares distortion analysis of overlay patterns, and an APL2 program is given to show how this may easily be implemented on a digital computer. The appendix extends the treatment to cases where small-angle approximation is not permissible.

  11. Development of a suitable weld geometry for pressure resistance welding of the leader test assembly (LTA's) 16NGF fuel assembly fuel rod at Angra-1 Nuclear Power Plant

    Energy Technology Data Exchange (ETDEWEB)

    Junqueira, Fabio da Silva; Silva, Josue Ribeiro, E-mail: fabiojunqueira@inb.gov.br, E-mail: josueribeiro@inb.gov.br [Industrias Nucleares do Brasil (GEPRDN/INB), Rio de Janeiro, RJ (Brazil). Gerencia do Produto

    2013-07-01

    The purpose of this work is to develop suitable weld geometry for pressure resistance welding of the zircaloy-4 end plug to the special zirconium alloy cladding tube, Ø 9,14mm, for demonstration at Angra-1 Nuclear Plant. Weld geometry development was carried out in two steps: at the first one, the influence caused by the variation of the welding process key parameters, the axial compression strength of the end plug against the cladding tube, projection of the cladding tube into the welding chamber and the welding current have been evaluated; at the second step, the influence of the variation of end-plug weld geometry area was checked. For the combination of welding parameters, the technique of factorial design was used. Results from mechanical and metallographic tests have indicated a strong and direct influence of weld geometry dimensional variation on the weld mechanical resistance, and a modest influence in relation to the range of key parameters used to carry out tests. (author)

  12. Stone cladding engineering

    CERN Document Server

    Sousa Camposinhos, Rui de

    2014-01-01

    This volume presents new methodologies for the design of dimension stone based on the concepts of structural design while preserving the excellence of stonemasonry practice in façade engineering. Straightforward formulae are provided for computing action on cladding, with special emphasis on the effect of seismic forces, including an extensive general methodology applied to non-structural elements. Based on the Load and Resistance Factor Design Format (LRDF), minimum slab thickness formulae are presented that take into consideration stress concentrations analysis based on the Finite Element Method (FEM) for the most commonly used modern anchorage systems. Calculation examples allow designers to solve several anchorage engineering problems in a detailed and objective manner, underlining the key parameters. The design of the anchorage metal parts, either in stainless steel or aluminum, is also presented.

  13. Friction surface cladding: development of a solid state cladding process

    NARCIS (Netherlands)

    Stelt, van der Adrianus Anton

    2014-01-01

    Many industries including automotive, aerospace, electronics, shipbuilding, offshore, railway and heavy equipment employ surface modification technologies to change the surface properties of a manufactured product. Often, the surface is covered (coated) with a dissimilar clad layer for this purpose

  14. KMPlayer出现Overlay Mixer错误

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    问:我使用KMPlayer播放器播放电影时,经常出现Overlay Mixer错误,有时候不出现,我将Overlay Mixer插件删除了,但它还会自动加载,继续出错。请问这是什么原因?

  15. LMS filters for cellular CDMA overlay

    OpenAIRE

    1996-01-01

    This paper extends and complements previous research we have performed on the performance of nonadaptive narrowband suppression filters when used in cellular CDMA overlay situations. In this paper, an adaptive LMS filter is applied to cellular CDMA overlay situations in order to reject narrowband interference.

  16. Overlay accuracy with respect to device scaling

    Science.gov (United States)

    Leray, Philippe; Laidler, David; Cheng, Shaunee

    2012-03-01

    Overlay metrology performance is usually reported as repeatability, matching between tools or optics aberrations distorting the measurement (Tool induced shift or TIS). Over the last few years, improvement of these metrics by the tool suppliers has been impressive. But, what about accuracy? Using different target types, we have already reported small differences in the mean value as well as fingerprint [1]. These differences make the correctables questionable. Which target is correct and therefore which translation, scaling etc. values should be fed back to the scanner? In this paper we investigate the sources of these differences, using several approaches. First, we measure the response of different targets to offsets programmed in a test vehicle. Second, we check the response of the same overlay targets to overlay errors programmed into the scanner. We compare overlay target designs; what is the contribution of the size of the features that make up the target? We use different overlay measurement techniques; is DBO (Diffraction Based Overlay) more accurate than IBO (Image Based Overlay)? We measure overlay on several stacks; what is the stack contribution to inaccuracy? In conclusion, we offer an explanation for the observed differences and propose a solution to reduce them.

  17. Nickel Base Alloy Cladding by Double Hot Wire TIG Welding Procedure on Tubesheet of Steam Generator%核电蒸汽发生器管板镍基合金双热丝钨极氩弧焊堆焊技术

    Institute of Scientific and Technical Information of China (English)

    罗成

    2012-01-01

    介绍了蒸汽发生器管板镍基合金堆焊新工艺——双热丝钨极氩弧焊,从热丝钨极氩弧焊的基本原理、堆焊材料的选择和堆焊工艺参数等方面作了基本论述.就双热丝钨极氩弧堆焊的使用,简述了堆焊工艺试验、工艺评定、预评定和产品应用的过程,说明镍基合金双热丝钨极氩弧焊在蒸发器管板上堆焊应用是成功的.%It is introduced that nickel - base alloy double hot wire TIG cladding procedure on tubesheet of steam generator. Those aspects are discussed basically from principle of double hot wire TIG cladding, choosing of cladding consumables and cladding parameters etc. Cladding test, procedure qualification, prequalification and product application for nickel base alloy double hot wire TIG cladding are described briefly. It is successful that application of nickel base alloy double hot wire TIG cladding procedure on tubesheet of steam generators.

  18. CFDP for Interplanetary Overlay Network

    Science.gov (United States)

    Burleigh, Scott C.

    2011-01-01

    The CCSDS (Consultative Committee for Space Data Systems) File Delivery Protocol for Interplanetary Overlay Network (CFDP-ION) is an implementation of CFDP that uses IO' s DTN (delay tolerant networking) implementation as its UT (unit-data transfer) layer. Because the DTN protocols effect automatic, reliable transmission via multiple relays, CFDP-ION need only satisfy the requirements for Class 1 ("unacknowledged") CFDP. This keeps the implementation small, but without loss of capability. This innovation minimizes processing resources by using zero-copy objects for file data transmission. It runs without modification in VxWorks, Linux, Solaris, and OS/X. As such, this innovation can be used without modification in both flight and ground systems. Integration with DTN enables the CFDP implementation itself to be very simple; therefore, very small. Use of ION infrastructure minimizes consumption of storage and processing resources while maximizing safety.

  19. Technical Letter Report, An Evaluation of Ultrasonic Phased Array Testing for Reactor Piping System Components Containing Dissimilar Metal Welds, JCN N6398, Task 2A

    Energy Technology Data Exchange (ETDEWEB)

    Diaz, Aaron A.; Cinson, Anthony D.; Crawford, Susan L.; Anderson, Michael T.

    2009-11-30

    Research is being conducted for the U.S. Nuclear Regulatory Commission at the Pacific Northwest National Laboratory to assess the effectiveness and reliability of advanced nondestructive examination (NDE) methods for the inspection of light-water reactor components. The scope of this research encom¬passes primary system pressure boundary materials including dissimilar metal welds (DMWs), cast austenitic stainless steels (CASS), piping with corrosion-resistant cladding, weld overlays, inlays and onlays, and far-side examinations of austenitic piping welds. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in steel components that challenge standard and/or conventional inspection methodologies. This interim technical letter report provides a summary of a technical evaluation aimed at assessing the capabilities of phased-array (PA) ultrasonic testing (UT) methods as applied to the inspection of small-bore DMW components that exist in the reactor coolant systems (RCS) of pressurized water reactors (PWRs). Operating experience and events such as the circumferential cracking in the reactor vessel nozzle-to-RCS hot leg pipe at V.C. Summer nuclear power station, identified in 2000, show that in PWRs where primary coolant water (or steam) are present under normal operation, Alloy 82/182 materials are susceptible to pressurized water stress corrosion cracking. The extent and number of occurrences of DMW cracking in nuclear power plants (domestically and internationally) indicate the necessity for reliable and effective inspection techniques. The work described herein was performed to provide insights for evaluating the utility of advanced NDE approaches for the inspection of DMW components such as a pressurizer surge nozzle DMW, a shutdown cooling pipe DMW, and a ferritic (low-alloy carbon steel)-to-CASS pipe DMW configuration.

  20. Device overlay method for high volume manufacturing

    Science.gov (United States)

    Lee, Honggoo; Han, Sangjun; Kim, Youngsik; Kim, Myoungsoo; Heo, Hoyoung; Jeon, Sanghuck; Choi, DongSub; Nabeth, Jeremy; Brinster, Irina; Pierson, Bill; Robinson, John C.

    2016-03-01

    Advancing technology nodes with smaller process margins require improved photolithography overlay control. Overlay control at develop inspection (DI) based on optical metrology targets is well established in semiconductor manufacturing. Advances in target design and metrology technology have enabled significant improvements in overlay precision and accuracy. One approach to represent in-die on-device as-etched overlay is to measure at final inspection (FI) with a scanning electron microscope (SEM). Disadvantages to this approach include inability to rework, limited layer coverage due to lack of transparency, and higher cost of ownership (CoO). A hybrid approach is investigated in this report whereby infrequent DI/FI bias is characterized and the results are used to compensate the frequent DI overlay results. The bias characterization is done on an infrequent basis, either based on time or triggered from change points. On a per-device and per-layer basis, the optical target overlay at DI is compared with SEM on-device overlay at FI. The bias characterization results are validated and tracked for use in compensating the DI APC controller. Results of the DI/FI bias characterization and sources of variation are presented, as well as the impact on the DI correctables feeding the APC system. Implementation details in a high volume manufacturing (HVM) wafer fab will be reviewed. Finally future directions of the investigation will be discussed.

  1. Overlay considerations for 300-mm lithography

    Science.gov (United States)

    Mono, Tobias; Schroeder, Uwe P.; Nees, Dieter; Palitzsch, Katrin; Koestler, Wolfram; Bruch, Jens; Kramp, Sirko; Veldkamp, Markus; Schuster, Ralf

    2003-05-01

    Generally, the potential impact of systematical overlay errors on 300mm wafers is much larger than on 200mm wafers. Process problems which are merely identified as minor edge yield detractors on 200mm wafers, can evolve as major roadblocks for 300mm lithography. Therefore, it is commonly believed that achieving product overlay specifications on 300mm wafers is much more difficult than on 200mm wafers. Based on recent results on high volume 300mm DRAM manufacturing, it is shown that in reality this assumption does not hold. By optimizing the process, overlay results can be achieved which are comparable to the 200mm reference process. However, the influence of non-lithographic processes on the overlay performance becomes much more critical. Based on examples for specific overlay signatures, the influence of several processes on the overlay characteristics of 300mm wafers is demonstrated. Thus, process setup and process changes need to be analyzed monitored much more carefully. Any process variations affecting wafer related overlay have to be observed carefully. Fast reaction times are critical to avoid major yield loss. As the semiconductor industry converts to 300mm technology, lithographers have to focus more than ever on process integration aspects.

  2. The effect of individually-induced processes on image-based overlay and diffraction-based overlay

    Science.gov (United States)

    Oh, SeungHwa; Lee, Jeongjin; Lee, Seungyoon; Hwang, Chan; Choi, Gilheyun; Kang, Ho-Kyu; Jung, EunSeung

    2014-04-01

    In this paper, set of wafers with separated processes was prepared and overlay measurement result was compared in two methods; IBO and DBO. Based on the experimental result, theoretical approach of relationship between overlay mark deformation and overlay variation is presented. Moreover, overlay reading simulation was used in verification and prediction of overlay variation due to deformation of overlay mark caused by induced processes. Through this study, understanding of individual process effects on overlay measurement error is given. Additionally, guideline of selecting proper overlay measurement scheme for specific layer is presented.

  3. Research on Laser Cladded Nickel Based Nanometer Tungsten Carbide Composite Coating

    Institute of Scientific and Technical Information of China (English)

    ZHANG Guang-jun; DAI Jian-qiang; WANG Hui-ping; YAN Min-jie; XI Wen-long; ZOU Chang-gu; GE Da-fang

    2004-01-01

    CO2 laser is adopted on the surface of austenitic stainless steel (1Cr18Ni9) to clad nickel based nanometer WC/Co composite coating. SEM, EDAX, XRD, AFM and Scratch Testers are adopted to conduct analysis and research on the microstructure, composition, phase and bonding strength of the coating. Results indicate that the microstructure of coating is metallurgically bonded with stainless steel base, eliminating porosities and cracks. The coating has a considerable quantity of nanometer particles visible with a granularity ≤ 100nm under a nanoscope atomic microscope. The bonding strength of the laser cladded coating is remarkably improved respectively compared with conventional hot-sprayed coating and spray welding. The nanometer effect of nanometer WC/Co introduced into the coating plays an important role in the laser cladding processes.

  4. Research on Laser Cladded Nickel Based Nanometer Tungsten Carbide Composite Coating

    Institute of Scientific and Technical Information of China (English)

    ZHANGGuang-jun; DAIJian-qiang; WANGHui-ping; YANMin-jie; XIWen-long; ZOUChang-gu; GEDa-fang

    2004-01-01

    CO2 laser is adopted on the surface of austenitic stainless steel (1Cr18Ni9) to clad nickel based nanometer WC/Co composite coating. SEM, EDAX, XRD, AFM and Scratch Testers are adopted to conduct analysis and research on the microstructure, composition, phase and bonding strength of the coating. Results indicate that the microstructure of coating is metallurgically bonded with stainless steel base, eliminating porosities and cracks. The coating has a considerable quantity of nanometer particles visible with a granularity ≤100nm under a nanoscope atomic microscope. The bonding strength of the laser cladded coating is remarkably improved respectively compared with conventional hot-sprayed coating and spray welding. The nanometer effect of nanometer WC/Co introduced into the coating plays an important role in the laser cladding processes.

  5. Double Clad Er-doped Fiber Amplifier

    Institute of Scientific and Technical Information of China (English)

    FU Yong-jun; MAO Xiang-qiao; WEI Huai; LI jian

    2007-01-01

    Presented is a theoretical study of double-clad Er-doped fiber power amplifier(EDFA). Two kinds of double clad fibers(DCF) with rectangular and "flower" inner clad shapes are studied, and these fibers have different coupling constants and propagation losses. We calculate the effective pump power absorption ratio along the fiber with different coupling constants from the first cladding to the doped core and with different propagation losses for the power in the inner cladding. Then the gains of the double clad Er-doped fiber amplifiers versus fiber lengths are calculated using the EDFA model based on propagation and rate equations of a homogeneous, two-level medium.

  6. Diffraction based overlay re-assessed

    Science.gov (United States)

    Leray, Philippe; Laidler, David; D'havé, Koen; Cheng, Shaunee

    2011-03-01

    In recent years, numerous authors have reported the advantages of Diffraction Based Overlay (DBO) over Image Based Overlay (IBO), mainly by comparison of metrology figures of merit such as TIS and TMU. Some have even gone as far as to say that DBO is the only viable overlay metrology technique for advanced technology nodes; 22nm and beyond. Typically the only reported drawback of DBO is the size of the required targets. This severely limits its effective use, when all critical layers of a product, including double patterned layers need to be measured, and in-die overlay measurements are required. In this paper we ask whether target size is the only limitation to the adoption of DBO for overlay characterization and control, or are there other metrics, which need to be considered. For example, overlay accuracy with respect to scanner baseline or on-product process overlay control? In this work, we critically re-assess the strengths and weaknesses of DBO for the applications of scanner baseline and on-product process layer overlay control. A comprehensive comparison is made to IBO. For on product process layer control we compare the performance on critical process layers; Gate, Contact and Metal. In particularly we focus on the response of the scanner to the corrections determined by each metrology technique for each process layer, as a measure of the accuracy. Our results show that to characterize an overlay metrology technique that is suitable for use in advanced technology nodes requires much more than just evaluating the conventional metrology metrics of TIS and TMU.

  7. ELECTRIC WELDING EQUIPMENT AND AUTOMATION OF WELDING IN CONSTRUCTION,

    Science.gov (United States)

    WELDING , *ARC WELDING , AUTOMATION, CONSTRUCTION, INDUSTRIES, POWER EQUIPMENT, GENERATORS, POWER TRANSFORMERS, RESISTANCE WELDING , SPOT WELDING , MACHINES, AUTOMATIC, STRUCTURES, WIRING DIAGRAMS, USSR.

  8. Syllabus in Trade Welding.

    Science.gov (United States)

    New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

    The syllabus outlines material for a course two academic years in length (minimum two and one-half hours daily experience) leading to entry-level occupational ability in several welding trade areas. Fourteen units covering are welding, gas welding, oxyacetylene welding, cutting, nonfusion processes, inert gas shielded-arc welding, welding cast…

  9. Influence of heat input on weld bead geometry using duplex stainless steel wire electrode on low alloy steel specimens

    Directory of Open Access Journals (Sweden)

    Ajit Mondal

    2016-12-01

    Full Text Available Gas metal arc welding cladding becomes a popular surfacing technique in many modern industries as it enhances effectively corrosion resistance property and wear resistance property of structural members. Quality of weld cladding may be enhanced by controlling process parameters. If bead formation is found acceptable, cladding is also expected to be good. Weld bead characteristics are often assessed by bead geometry, and it is mainly influenced by heat input. In this paper, duplex stainless steel E2209 T01 is deposited on E250 low alloy steel specimens with 100% CO2 gas as shielding medium with different heats. Weld bead width, height of reinforcement and depth of penetration are measured. Regression analysis is done on the basis of experimental data. Results reveal that within the range of bead-on-plate welding experiments done, parameters of welding geometry are on the whole linearly related with heat input. A condition corresponding to 0.744 kJ/mm heat input is recommended to be used for weld cladding in practice.

  10. Fracture behavior of shallow cracks in full-thickness clad beams from an RPV wall section

    Science.gov (United States)

    Keeney, J. A.; Bass, B. R.; McAfee, W. J.

    A testing program is described that utilizes full-thickness clad beam specimens to quantify fracture toughness for shallow cracks in weld material for which metallurgical conditions are prototypic of those found in reactor pressure vessels (RPV's). The beam specimens are fabricated from an RPV shell segment that includes weld, plate and clad material. Metallurgical factors potentially influencing fracture toughness for shallow cracks in the beam specimens include material gradients and material inhomogeneities in welded regions. The shallow-crack clad beam specimens showed a significant loss of constraint similar to that of other shallow-crack single-edge notch bend (SENB) specimens. The stress-based Dodds-Anderson scaling model appears to be effective in adjusting the test data to account for in-plane loss of constraint for uniaxially tested beams, but cannot predict the observed effects of out-of-plane biaxial loading on shallow-crack fracture toughness. A strain-based dual-parameter fracture toughness correlation (based on plastic zone width) performed acceptably when applied to the uniaxial and biaxial shallow-crack fracture toughness data.

  11. Qmerit-calibrated overlay to improve overlay accuracy and device performance

    Science.gov (United States)

    Ullah, Md Zakir; Jazim, Mohamed Fazly Mohamed; Sim, Stella; Lim, Alan; Hiem, Biow; Chuen, Lieu Chia; Ang, Jesline; Lim, Ek Chow; Klein, Dana; Amit, Eran; Volkovitch, Roie; Tien, David; Choi, DongSub

    2015-03-01

    In advanced semiconductor industries, the overlay error budget is getting tighter due to shrinkage in technology. To fulfill the tighter overlay requirements, gaining every nanometer of improved overlay is very important in order to accelerate yield in high-volume manufacturing (HVM) fabs. To meet the stringent overlay requirements and to overcome other unforeseen situations, it is becoming critical to eliminate the smallest imperfections in the metrology targets used for overlay metrology. For standard cases, the overlay metrology recipe is selected based on total measurement uncertainty (TMU). However, under certain circumstances, inaccuracy due to target imperfections can become the dominant contributor to the metrology uncertainty and cannot be detected and quantified by the standard TMU. For optical-based overlay (OBO) metrology targets, mark asymmetry is a common issue which can cause measurement inaccuracy, and it is not captured by standard TMU. In this paper, a new calibration method, Archer Self-Calibration (ASC), has been established successfully in HVM fabs to improve overlay accuracy on image-based overlay (IBO) metrology targets. Additionally, a new color selection methodology has been developed for the overlay metrology recipe as part of this calibration method. In this study, Qmerit-calibrated data has been used for run-to-run control loop at multiple devices. This study shows that color filter can be chosen more precisely with the help of Qmerit data. Overlay stability improved by 10~20% with best color selection, without causing any negative impact to the products. Residual error, as well as overlay mean plus 3-sigma, showed an improvement of up to 20% when Qmerit-calibrated data was used. A 30% improvement was seen in certain electrical data associated with tested process layers.

  12. Logical Networks: Towards Foundations for Programmable Overlay Networks and Overlay Computing Systems

    OpenAIRE

    Liquori, Luigi; Cosnard, Michel

    2007-01-01

    International audience; We propose and discuss foundations for programmable overlay networks and overlay computing systems. Such overlays are built over a large number of distributed computational individuals, virtually organized in colonies, and ruled by a leader (broker) who is elected or imposed by system administrators. Every individual asks the broker to log in the colony by declaring the resources that can be offered (with variable guarantees). Once logged in, an individual can ask the ...

  13. Polishing Your Transparencies: Mounting, Masking, Overlays.

    Science.gov (United States)

    Jobe, Holly; Cannon, Glenn

    This brief guide discusses the mounting of overhead transparencies on frames, the types of mounts, the proper masking for presentation, and the use of overlays. Numerous line drawings provide the reader with a helpful visual reference. (RAO)

  14. Friction surface cladding: An exploratory study of a new solid state cladding process

    NARCIS (Netherlands)

    Liu, S.J.; Bor, T.C.; Stelt, van der A.A.; Geijselaers, H.J.M.; Kwakernaak, C.; Kooijman, A.M.; Mol, J.M.C.; Akkerman, R.; Boogaard, van den A.H.

    2015-01-01

    Friction surface cladding is a newly developed solid state cladding process to manufacture thin metallic layers on a substrate. In this study the influence of process conditions on the clad layer appearance and the mechanical properties of both the clad layer and the substrate were investigated. Thi

  15. Diffraction based overlay and image based overlay on production flow for advanced technology node

    Science.gov (United States)

    Blancquaert, Yoann; Dezauzier, Christophe

    2013-04-01

    One of the main challenges for lithography step is the overlay control. For the advanced technology node like 28nm and 14nm, the overlay budget becomes very tight. Two overlay techniques compete in our advanced semiconductor manufacturing: the Diffraction based Overlay (DBO) with the YieldStar S200 (ASML) and the Image Based Overlay (IBO) with ARCHER (KLA). In this paper we will compare these two methods through 3 critical production layers: Poly Gate, Contact and first metal layer. We will show the overlay results of the 2 techniques, explore the accuracy and compare the total measurement uncertainty (TMU) for the standard overlay targets of both techniques. We will see also the response and impact for the Image Based Overlay and Diffraction Based Overlay techniques through a process change like an additional Hardmask TEOS layer on the front-end stack. The importance of the target design is approached; we will propose more adapted design for image based targets. Finally we will present embedded targets in the 14 FDSOI with first results.

  16. Overlay degradation induced by film stress

    Science.gov (United States)

    Huang, Chi-hao; Liu, Yu-Lin; Luo, Shing-Ann; Yang, Mars; Yang, Elvis; Hung, Yung-Tai; Luoh, Tuung; Yang, T. H.; Chen, K. C.

    2017-03-01

    The semiconductor industry has continually sought the approaches to produce memory devices with increased memory cells per memory die. One way to meet the increasing storage capacity demand and reduce bit cost of NAND flash memories is 3D stacked flash cell array. In constructing 3D NAND flash memories, increasing the number of stacked layers to build more memory cell number per unit area necessitates many high-aspect-ratio etching processes accordingly the incorporation of thick and unique etching hard-mask scheme has been indispensable. However, the ever increasingly thick requirement on etching hard-mask has made the hard-mask film stress control extremely important for maintaining good process qualities. The residual film stress alters the wafer shape consequently several process impacts have been readily observed across wafer, such as wafer chucking error on scanner, film peeling, materials coating and baking defects, critical dimension (CD) non-uniformity and overlay degradation. This work investigates the overlay and residual order performance indicator (ROPI) degradation coupling with increasingly thick advanced patterning film (APF) etching hard-mask. Various APF films deposited by plasma enhanced chemical vapor deposition (PECVD) method under different deposition temperatures, chemicals combinations, radio frequency powers and chamber pressures were carried out. And -342MPa to +80MPa film stress with different film thicknesses were generated for the overlay performance study. The results revealed the overlay degradation doesn't directly correlate with convex or concave wafer shapes but the magnitude of residual APF film stress, while increasing the APF thickness will worsen the overlay performance and ROPI strongly. High-stress APF film was also observed to enhance the scanner chucking difference and lead to more serious wafer to wafer overlay variation. To reduce the overlay degradation from ever increasingly thick APF etching hard-mask, optimizing the

  17. Clad Degradation - FEPs Screening Arguments

    Energy Technology Data Exchange (ETDEWEB)

    E. Siegmann

    2004-03-17

    The purpose of this report is to document the screening of the cladding degradation features, events, and processes (FEPs) for commercial spent nuclear fuel (CSNF). This report also addresses the effect of some FEPs on both the cladding and the CSNF, DSNF, and HLW waste forms where it was considered appropriate to address the effects on both materials together. This report summarizes the work of others to screen clad degradation FEPs in a manner consistent with, and used in, the Total System Performance Assessment-License Application (TSPA-LA). This document was prepared according to ''Technical Work Plan for Waste Form Degradation Modeling, Testing, and Analyses in Support of LA'' (BSC 2004a [DIRS 167796]).

  18. Welded Kimberlite?

    Science.gov (United States)

    van Straaten, B. I.; Kopylova, M. G.; Russell, J. K.; Scott Smith, B. H.

    2009-05-01

    Welding of pyroclastic deposits generally involves the sintering of hot glassy vesicular particles and requires the presence of a load and/or high temperatures. Welding can occur on various scales as observed in large welded pyroclastic flows, in small-volume agglutinated spatter rims, or as in coalesced clastogenic lava flows. In all these examples welding occurs mainly by reduction or elimination of porosity within the vesicular clasts and/or inter-clast pore space. The end result of welding in pyroclastic deposits is to produce dense, massive, coherent deposits. Here, we present a possible new end-member of the welding process: welding of non- vesicular pyroclasts in intra-crater kimberlite deposits. Kimberlite melt is a low-viscosity liquid carrying abundant crystals. Because of this, kimberlite eruptions generally produce non-vesicular pyroclasts. During welding, these pyroclast cannot deform by volume reduction to form typical fiamme. As a result, welding and compaction in kimberlites proceeds via the reduction of inter-clast pore space alone. The lack of porous pyroclasts limits the maximum amount of volumetric strain within pyroclastic kimberlite deposits to about 30%. This value is substantially lower than the limiting values for welding of more common felsic pyroclastic flows. The lower limit for volumetric strain in welded kimberlite deposits severely restricts the development of a fabric. In addition, pyroclastic kimberlite deposits commonly feature equant-shaped pyroclasts, and equant-shaped crystals. This, in turn, limits the visibility of the results of compaction and pore space reduction, as there are few deformable markers and elongate rigid markers that are able to record the strain during compaction. These features, together with the low viscosity of kimberlite magma and the stratigraphic position of these kimberlite deposits within the upper reaches of the volcanic conduit, call for careful interpretation of coherent-looking rocks in these

  19. A moving overlay shrinks the attentional blink.

    Science.gov (United States)

    Chua, Fook K

    2015-01-01

    This report describes a study examining the effects of overlaying a veil of spots on the letters in a central rapid serial visual presentation stream. Observers identified two target letters (T1 and T2, respectively) embedded in a stream of distractor letters printed in a different color. In Experiment 1, the attentional blink (AB) diminished when a different overlay veiled each letter, such that the spots appeared to move as the letters changed. Experiment 2 concerned whether the performance enhancement occurred because the overlay hampered processing of the lag 1 distractor, thus weakening the distractor's interference with T1. Experiment 3 focused on how changing the overlay at or around T1 affected the AB. The attention disengagement hypothesis was proposed to explain the common theme in the results-that performance was only enhanced when different overlays were applied to the T1 and lag 1 frames. The claim is that the AB reflects a failure of prompt attentional disengagement from T1, which, in turn, delays reengagement when T2 appears shortly thereafter. When T1's disappearance is accompanied by an overlay change, the perceptual system gets an additional cue signaling that the visual scene has changed, thereby inducing attentional disengagement. Apart from facilitating prompt reengagement at the next target, earlier disengagement also improves target recovery by excluding features of the trailing item, likely to be a distractor, from working memory.

  20. Correlation-aware multimedia content distribution in overlay networks

    Science.gov (United States)

    Zhu, Ying; Li, Baochun

    2006-01-01

    We address the question: What is the best way to construct a mesh overlay topology for multimedia content distribution, such that the highest streaming rate can be achieved? We model overlay capacity correlations as linear capacity constraints (LCC) and propose a distributed algorithm that constructs an overlay mesh which incorporates heuristically inferred linear capacity constraints. Our simulations results confirm the accuracy of representing overlays using our LCC model and show the LCC-overlay achieving substantial improvement in achievable flow rate.

  1. Resistance Upset Welding of ODS Steel Fuel Claddings—Evaluation of a Process Parameter Range Based on Metallurgical Observations

    Directory of Open Access Journals (Sweden)

    Fabien Corpace

    2017-08-01

    Full Text Available Resistance upset welding is successfully applied to Oxide Dispersion Strengthened (ODS steel fuel cladding. Due to the strong correlation between the mechanical properties and the microstructure of the ODS steel, this study focuses on the consequences of the welding process on the metallurgical state of the PM2000 ODS steel. A range of process parameters is identified to achieve operative welding. Characterizations of the microstructure are correlated to measurements recorded during the welding process. The thinness of the clad is responsible for a thermal unbalance, leading to a higher temperature reached. Its deformation is important and may lead to a lack of joining between the faying surfaces located on the outer part of the join which can be avoided by increasing the dissipated energy or by limiting the clad stick-out. The deformation and the temperature reached trigger a recrystallization phenomenon in the welded area, usually combined with a modification of the yttrium dispersion, i.e., oxide dispersion, which can damage the long-life resistance of the fuel cladding. The process parameters are optimized to limit the deformation of the clad, preventing the compactness defect and the modification of the nanoscale oxide dispersion.

  2. Analysis of the behaviour of under-clad and surface cracks in cladded components; Untersuchung des Verhaltens von Unterplattierungs- und Oberflaechenrissen in plattierten Komponenten

    Energy Technology Data Exchange (ETDEWEB)

    Hohe, Joerg; Luckow, Sabrina; Siegele, Dieter [Fraunhofer Institut fuer Werkstoffmechanik, Freiburg (Germany)

    2008-07-01

    The issue of the contribution is the characterization of under-clad and surface crack behaviour in ferritic steel components with an austenitic welded cladding. The experimental investigations were performed using large-scale samples. The residual stress field was determined in detail by a numerical simulation of the welding and heat treatment processes. These results were used for the numerical simulation of crack initiation and crack arrest. In all evaluated cases the crack was initiated in the ferritic material, while the cladding stayed intact even in case of a crack jump in the base metal. In the frame of case studies the results were transferred to application relevant geometries. [German] Der Gegenstand des vorliegenden Beitrags ist eine Charakterisierung des Verhaltens von Unterplattierungs- und Oberflaechenfehlern in Komponenten aus ferritischen Staehlen mit einer austenitischen Schweissplattierung. Im Rahmen einer experimentellen Untersuchung wurden hierzu zwei Versuche an Grossproben durchgefuehrt. Das Eigenspannungsfeld wurde detailliert durch eine numerische Simulation der Schweiss- und Waermebehandlungsprozesse bestimmt. Unter Verwendung dieser, an anderer Stelle praesentierten Ergebnisse erfolgte eine numerische Simulation der Bauteilversuche zur genauen Bestimmung der Verhaeltnisse bei Rissinitiierung und Rissarrest. In allen untersuchten Faellen zeigte sich, dass der Bruch im ferritischen Bereich ausgeloest wurde, waehrend die Plattierung auch bei einem Risssprung im Grundwerkstoff intakt blieb. Im Rahmen von Fallstudien wurden die Ergebnisse auf anwendungsrelevante Geometrien uebertragen. (orig.)

  3. Welding Curtains

    Science.gov (United States)

    1984-01-01

    Concept of transparent welding curtains made of heavy duty vinyl originated with David F. Wilson, President of Wilson Sales Company. In 1968, Wilson's curtains reduced glare of welding arc and blocked ultraviolet radiation. When later research uncovered blue light hazards, Wilson sought improvement of his products. He contracted Dr. Charles G. Miller and James B. Stephens, both of Jet Propulsion Laboratory (JPL), and they agreed to undertake development of a curtain capable of filtering out harmful irradiance, including ultraviolet and blue light and provide protection over a broad range of welding operation. Working on their own time, the JPL pair spent 3 years developing a patented formula that includes light filtering dyes and small particles of zinc oxide. The result was the Wilson Spectra Curtain.

  4. ZIRCONIUM-CLADDING OF THORIUM

    Science.gov (United States)

    Beaver, R.J.

    1961-11-21

    A method of cladding thorium with zirconium is described. The quality of the bond achieved between thorium and zirconium by hot-rolling is improved by inserting and melting a thorium-zirconium alloy foil between the two materials prior to rolling. (AEC)

  5. Enhacement of intrafield overlay using a design based metrology system

    Science.gov (United States)

    Jo, Gyoyeon; Ji, Sunkeun; Kim, Shinyoung; Kang, Hyunwoo; Park, Minwoo; Kim, Sangwoo; Kim, Jungchan; Park, Chanha; Yang, Hyunjo; Maruyama, Kotaro; Park, Byungjun

    2016-03-01

    As the scales of the semiconductor devices continue to shrink, accurate measurement and control of the overlay have been emphasized for securing more overlay margin. Conventional overlay analysis methods are based on the optical measurement of the overlay mark. However, the overlay data obtained from these optical methods cannot represent the exact misregistration between two layers at the circuit level. The overlay mismatch may arise from the size or pitch difference between the overlay mark and the real pattern. Pattern distortion, caused by CMP or etching, could be a source of the overlay mismatch as well. Another issue is the overlay variation in the real circuit pattern which varies depending on its location. The optical overlay measurement methods, such as IBO and DBO that use overlay mark on the scribeline, are not capable of defining the exact overlay values of the real circuit. Therefore, the overlay values of the real circuit need to be extracted to integrate the semiconductor device properly. The circuit level overlay measurement using CDSEM is time-consuming in extracting enough data to indicate overall trend of the chip. However DBM tool is able to derive sufficient data to display overlay tendency of the real circuit region with high repeatability. An E-beam based DBM(Design Based Metrology) tool can be an alternative overlay measurement method. In this paper, we are going to certify that the overlay values extracted from optical measurement cannot represent the circuit level overlay values. We will also demonstrate the possibility to correct misregistration between two layers using the overlay data obtained from the DBM system.

  6. 2500 KW Ship Service Turbine Generator Casing Welded Inconel Plug Failure and Repair Analysis

    Science.gov (United States)

    2012-06-01

    was requested to be proven and validated. 15. SUBJECT TERMS Inconel x750 600 Chrome -moly Casting Inconel weld repair system Steam Turbine Generator...by reference (3): 1. Change the allowable minimum thickness of the remaining Inconel clad on the turbine casing from 3/32 inch to 3/16 inch. 2...Change the minimum radial distance between the new weld and the interface between the existing Inconel inlay and the chrome -moly turbine casing

  7. The properties and microstructure of padding welds built up on the surface of forging dies

    Directory of Open Access Journals (Sweden)

    S. Pytel

    2010-07-01

    Full Text Available The study presents selected results of the examinations of the properties and microstructure of weld overlays built up with the UTOP38,F-812 and F-818 welding wires on a substrate of the 42CrMo4 structural steel. Among others, the following investigations were carriedout: bend tests, hardness measurements and determination of ferrite content in a bainitic-martensitic microstructure of UTOP38 and F-812layers.

  8. Development of Welding and Instrumentation Technology for Nuclear Fuel Test Rod

    Energy Technology Data Exchange (ETDEWEB)

    Joung, Chang Young; Ahn, Sung Ho; Heo, Sung Ho; Hong, Jin Tae; Kim, Ka Hye [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2013-10-15

    It is necessary to develop various types of welding, instrumentation and helium gas filling techniques that can conduct TIG spot welding exactly at a pin-hole of the end-cap on the nuclear fuel rod to fill up helium gas. The welding process is one of the most important among the instrumentation processes of the nuclear fuel test rod. To manufacture the nuclear fuel test rod, a precision welding system needs to be fabricated to develop various welding technologies of the fuel test rod jointing the various sensors and end-caps on a fuel cladding tube, which is charged with fuel pellets and component parts. We therefore designed and fabricated an orbital TIG welding system and a laser welding system. This paper describes not only some experiment results from weld tests for the parts of a nuclear fuel test rod, but also the contents for the instrumentation process of the dummy fuel test rod installed with the C-type T. C. A dummy nuclear fuel test rod was successfully fabricated with the welding and instrumentation technologies acquired with various tests. In the test results, the round welding has shown a good weldability at both the orbital TIG welding system and the fiber laser welding system. The spot welding to fill up helium gas has shown a good welding performance at a welding current of 30A, welding time of 0.4 sec and gap of 1 mm in a helium gas atmosphere. The soundness of the nuclear fuel test rod sealed by a mechanical sealing method was confirmed by helium leak tests and microstructural analyses.

  9. ARc Welding (Industrial Processing Series).

    Science.gov (United States)

    ARC WELDING , *BIBLIOGRAPHIES), (*ARC WELDS, BIBLIOGRAPHIES), ALUMINUM ALLOYS, TITANIUM ALLOYS, CHROMIUM ALLOYS, METAL PLATES, SPOT WELDING , STEEL...INERT GAS WELDING , MARAGING STEELS, MICROSTRUCTURE, HEAT RESISTANT ALLOYS, HEAT RESISTANT METALS, WELDABILITY, MECHANICAL PROPERTIES, MOLYBDENUM ALLOYS, NICKEL ALLOYS, RESISTANCE WELDING

  10. Patent Overlay Mapping: Visualizing Technological Distance

    CERN Document Server

    Kay, Luciano; Youtie, Jan; Porter, Alan L; Rafols, Ismael

    2012-01-01

    The purpose of this paper is to present a new global patent map that represents all technological categories, and a method to locate patent data of individual organizations and technological fields on the global map. This second patent overlay map technique is shown to be of potential interest to support competitive intelligence and policy decision-making. The global patent map is based on similarities in citing-to-cited relationships between categories of the International Patent Classification (IPC) of European Patent Office (EPO) patents from 2000 to 2006. This patent dataset, extracted from PatStat database, represents more than 760,000 patent records in more than 400 IPC categories. To illustrate the kind of analytical support offered by this approach, the paper shows the overlay of nanotechnology-related patenting activities of two companies and two different nanotechnology subfields on to the global patent map. The exercise shows the potential of patent overlay maps to visualize technological areas and...

  11. Exploring overlay journals: the RIOJA project

    CERN Document Server

    CERN. Geneva

    2007-01-01

    Researchers in cosmology and astrophysics depend on the arXiv repository for the registration and dissemination of their work, as well as for current awareness, yet they continue to submit papers to journals for review. Could rapid quality certification be overlaid directly onto the arXiv repository? This presentation introduces the RIOJA (Repository Interface to Overlaid Journal Archives) project, on which a group of cosmology researchers from the UK is working with UCL Library Services and Cornell University. The project is creating a tool to support the overlay of journals onto repositories, and will demonstrate a cosmology journal overlaid on top of arXiv. RIOJA will also work with the cosmology community to explore the social and economic aspects of journal overlay in this discipline: what other value, besides the quality stamp, does journal publication typically add? What are the costs of the ideal overlay journal for this community, and how could those costs be recovered? Would researchers real...

  12. Underwater explosive welding of thin tungsten foils and copper

    Energy Technology Data Exchange (ETDEWEB)

    Manikandan, P., E-mail: manikandan_exp@yahoo.com [Graduate School of Science and Technology, Kumamoto University, 2-39-1 Kurokami, Kumamoto 860-8555 (Japan); Lee, J.O.; Mizumachi, K. [Graduate School of Science and Technology, Kumamoto University, 2-39-1 Kurokami, Kumamoto 860-8555 (Japan); Mori, A. [Department of Mechanical Engineering, Sojo University, 4-22-1 Ikeda, Kumamoto 860-0082 (Japan); Raghukandan, K. [Department of Manufacturing Engineering, Annamalai University, Annamalainagar, Cuddalore District, Tamilnadu 608 002 (India); Hokamoto, K. [Shock Wave and Condensed Matter Research Center, Kumamoto University, 2-39-1 Kurokami, Kumamoto 860-8555 (Japan)

    2011-11-15

    Highlights: > Underwater explosive welding was used to clad tungsten and copper. > The preset inclination was varied and the microstructure was observed. > Microstructure reveals a clear wavy interface for higher preset inclination. > High pressure and high strain rate leads to plastic flow of tungsten. - Abstract: This study demonstrates the ability to clad pure tungsten foils on copper plate using underwater shock waves generated by the detonation of explosive. Microstructural characterization revealed that a higher preset inclination results in wavy morphology. Weld formed at lower inclination exhibit a planar interfacial layer comprising fine grained particles of both components. The plastic flow of tungsten is ascribed to the synergistic influence of high pressure and high strain rate at the collision point.

  13. KML Super Overlay to WMS Translator

    Science.gov (United States)

    Plesea, Lucian

    2007-01-01

    This translator is a server-based application that automatically generates KML super overlay configuration files required by Google Earth for map data access via the Open Geospatial Consortium WMS (Web Map Service) standard. The translator uses a set of URL parameters that mirror the WMS parameters as much as possible, and it also can generate a super overlay subdivision of any given area that is only loaded when needed, enabling very large areas of coverage at very high resolutions. It can make almost any dataset available as a WMS service visible and usable in any KML application, without the need to reformat the data.

  14. Hybrid overlay metrology for high order correction by using CDSEM

    Science.gov (United States)

    Leray, Philippe; Halder, Sandip; Lorusso, Gian; Baudemprez, Bart; Inoue, Osamu; Okagawa, Yutaka

    2016-03-01

    Overlay control has become one of the most critical issues for semiconductor manufacturing. Advanced lithographic scanners use high-order corrections or correction per exposure to reduce the residual overlay. It is not enough in traditional feedback of overlay measurement by using ADI wafer because overlay error depends on other process (etching process and film stress, etc.). It needs high accuracy overlay measurement by using AEI wafer. WIS (Wafer Induced Shift) is the main issue for optical overlay, IBO (Image Based Overlay) and DBO (Diffraction Based Overlay). We design dedicated SEM overlay targets for dual damascene process of N10 by i-ArF multi-patterning. The pattern is same as device-pattern locally. Optical overlay tools select segmented pattern to reduce the WIS. However segmentation has limit, especially the via-pattern, for keeping the sensitivity and accuracy. We evaluate difference between the viapattern and relaxed pitch gratings which are similar to optical overlay target at AEI. CDSEM can estimate asymmetry property of target from image of pattern edge. CDSEM can estimate asymmetry property of target from image of pattern edge. We will compare full map of SEM overlay to full map of optical overlay for high order correction ( correctables and residual fingerprints).

  15. Underwater explosive welding of thin tungsten foils and copper

    Science.gov (United States)

    Manikandan, P.; Lee, J. O.; Mizumachi, K.; Mori, A.; Raghukandan, K.; Hokamoto, K.

    2011-11-01

    This study demonstrates the ability to clad pure tungsten foils on copper plate using underwater shock waves generated by the detonation of explosive. Microstructural characterization revealed that a higher preset inclination results in wavy morphology. Weld formed at lower inclination exhibit a planar interfacial layer comprising fine grained particles of both components. The plastic flow of tungsten is ascribed to the synergistic influence of high pressure and high strain rate at the collision point.

  16. CLAD DEGRADATION - FEPS SCREENING ARGUMENTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Schreiner

    2004-10-21

    The purpose of this report is to evaluate and document the screening of the clad degradation features, events, and processes (FEPs) with respect to modeling used to support the Total System Performance Assessment-License Application (TSPA-LA). This report also addresses the effect of certain FEPs on both the cladding and the commercial spent nuclear fuel (CSNF), DOE-owned spent nuclear fuel (DSNF), and defense high-level waste (DHLW) waste forms, as appropriate to address the effects on multiple materials and both components (FEPs 2.1.09.09.0A, 2.1.09.11.0A, 2.1.11.05.0A, 2.1.12.02.0A, and 2.1.12.03.0A). These FEPs are expected to affect the repository performance during the postclosure regulatory period of 10,000 years after permanent closure. Table 1-1 provides the list of cladding FEPs, including their screening decisions (include or exclude). The primary purpose of this report is to identify and document the analysis, screening decision, and TSPA-LA disposition (for included FEPs) or screening argument (for excluded FEPs) for these FEPs related to clad degradation. In some cases, where a FEP covers multiple technical areas and is shared with other FEP reports, this report may provide only a partial technical basis for the screening of the FEP. The full technical basis for shared FEPs is addressed collectively by the sharing FEP reports. The screening decisions and associated TSPA-LA dispositions or screening arguments from all of the FEP reports are cataloged in a project-specific FEPs database.

  17. Laser cladding of tungsten carbides (Spherotene) hardfacing alloys for the mining and mineral industry

    Energy Technology Data Exchange (ETDEWEB)

    Amado, J.M. [Departamento de Ingenieria Industrial II, Universidade da Coruna, Mendizabal s/n, Ferrol E-15403 (Spain); Tobar, M.J. [Departamento de Ingenieria Industrial II, Universidade da Coruna, Mendizabal s/n, Ferrol E-15403 (Spain)], E-mail: cote@udc.es; Alvarez, J.C.; Lamas, J.; Yanez, A. [Departamento de Ingenieria Industrial II, Universidade da Coruna, Mendizabal s/n, Ferrol E-15403 (Spain)

    2009-03-01

    The abrasive nature of the mechanical processes involved in mining and mineral industry often causes significant wear to the associated equipment and derives non-negligible economic costs. One of the possible strategies to improve the wear resistance of the various components is the deposition of hardfacing layers on the bulk parts. The use of high power lasers for hardfacing (laser cladding) has attracted a great attention in the last decade as an alternative to other more standard methods (arc welding, oxy-fuel gas welding, thermal spraying). In laser cladding the hardfacing material is used in powder form. For high hardness applications Ni-, Co- or Fe-based alloys containing hard phase carbides at different ratios are commonly used. Tungsten carbides (WC) can provide coating hardness well above 1000 HV (Vickers). In this respect, commercially available WC powders normally contain spherical micro-particles consisting of crushed WC agglomerates. Some years ago, Spherotene powders consisting of spherical-fused monocrystaline WC particles, being extremely hard, between 1800 and 3000 HV, were patented. Very recently, mixtures of Ni-based alloy with Spherotene powders optimized for laser processing were presented (Technolase). These mixtures have been used in our study. Laser cladding tests with these powders were performed on low carbon steel (C25) substrates, and results in terms of microstructure and hardness will be discussed.

  18. Laser cladding of tungsten carbides (Spherotene ®) hardfacing alloys for the mining and mineral industry

    Science.gov (United States)

    Amado, J. M.; Tobar, M. J.; Alvarez, J. C.; Lamas, J.; Yáñez, A.

    2009-03-01

    The abrasive nature of the mechanical processes involved in mining and mineral industry often causes significant wear to the associated equipment and derives non-negligible economic costs. One of the possible strategies to improve the wear resistance of the various components is the deposition of hardfacing layers on the bulk parts. The use of high power lasers for hardfacing (laser cladding) has attracted a great attention in the last decade as an alternative to other more standard methods (arc welding, oxy-fuel gas welding, thermal spraying). In laser cladding the hardfacing material is used in powder form. For high hardness applications Ni-, Co- or Fe-based alloys containing hard phase carbides at different ratios are commonly used. Tungsten carbides (WC) can provide coating hardness well above 1000 HV (Vickers). In this respect, commercially available WC powders normally contain spherical micro-particles consisting of crushed WC agglomerates. Some years ago, Spherotene ® powders consisting of spherical-fused monocrystaline WC particles, being extremely hard, between 1800 and 3000 HV, were patented. Very recently, mixtures of Ni-based alloy with Spherotene powders optimized for laser processing were presented (Technolase ®). These mixtures have been used in our study. Laser cladding tests with these powders were performed on low carbon steel (C25) substrates, and results in terms of microstructure and hardness will be discussed.

  19. Weld Joint Design for SFR Metallic Fuel Element Closures

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jung Won; Kim, Soo Sung; Woo, Yoon Myeng; Kim, Hyung Tae; Kim, Ki Hwan; Yoon, Kyung Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-05-15

    The sodium-cooled fast reactor (SFR) system is among the six systems selected for Gen-IV promising systems and expected to become available for commercial introduction around 2030. In Korea, the R and D on SFR has been begun since 1997, as one of the national long-term nuclear R and D programs. The international collaborative research is under way on fuel developments within Advanced Fuel Project for Gen-IV SFR with the closed fuel cycle of full actinide recycling, while TRU bearing metallic fuel, U-TRU-Zr alloy fuel, was selected and is being developed. For the fabrication of SFR metallic fuel elements, the endplug welding is a crucial process. The sealing of endplug to cladding tube should be hermetically perfect to prevent a leakage of fission gases and to maintain a good reactor performance. In this study, the joint designs for endplug welding were investigated. For the irradiation test of SFR metallic fuel element, the TIG welding technique was adopted and the welding joint design was developed based on the welding conditions and parameters established. In order to make SFR metallic fuel elements, the weld joint design was developed based on the TIG welding technique.

  20. Development on Laser Cladding Ceramic Coating

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The latest progress and research status of laser cladding ceramic coating was summarized. Technique characteristics and influence factors of laser cladding technique were introduced. Laser cladding technique includes the mixing method and laser irradiation. The mixing method can be classified as pre-coating method and synchronization method. The technique parameters include size of facula, scanning speed, cladding sector and times, adding quantity of powder, thickness of coating and quantity of joint coating. The results show that proper technique parameters can be controlled in order to acquire high quality laser cladding coating. Strengthened effect mechanism of rare earth additive is concluded, and the main effects of rare earth additive are micro-alloying, purifying boundary, fining crystal grains, improving crystal boundary, restraining columnar crystal growing. The development of laser cladding ceramic coating research was discussed.

  1. Colors, colored overlays, and reading skills

    Directory of Open Access Journals (Sweden)

    Arcangelo eUccula

    2014-07-01

    Full Text Available In this article, we are concerned with the role of colors in reading written texts. It has been argued that colored overlays applied above written texts positively influence both reading fluency and reading speed. These effects would be particularly evident for those individuals affected by the so called Meares-Irlen syndrome, i.e. who experience eyestrain and/or visual distortions – e.g. color, shape or movement illusions – while reading. This condition would interest the 12-14% of the general population and up to the 46% of the dyslexic population. Thus, colored overlays have been largely employed as a remedy for some aspects of the difficulties in reading experienced by dyslexic individuals, as fluency and speed. Despite the wide use of colored overlays, how they exert their effects has not been made clear yet. Also, according to some researchers, the results supporting the efficacy of colored overlays as a tool for helping readers are at least controversial. Furthermore, the very nature of the Meares-Irlen syndrome has been questioned. Here we provide a concise, critical review of the literature.

  2. Physical expander in Virtual Tree Overlay

    CERN Document Server

    Izumi, Taisuke; Valero, Mathieu

    2011-01-01

    In this paper, we propose a new construction of constantdegree expanders motivated by their application in P2P overlay networks and in particular in the design of robust trees overlay. Our key result can be stated as follows. Consider a complete binary tree T and construct a random pairing {\\Pi} between leaf nodes and internal nodes. We prove that the graph G\\Pi obtained from T by contracting all pairs (leaf-internal nodes) achieves a constant node expansion with high probability. The use of our result in improving the robustness of tree overlays is straightforward. That is, if each physical node participating to the overlay manages a random pair that couples one virtual internal node and one virtual leaf node then the physical-node layer exhibits a constant expansion with high probability. We encompass the difficulty of obtaining this random tree virtualization by proposing a local, selforganizing and churn resilient uniformly-random pairing algorithm with O(log2 n) running time. Our algorithm has the merit ...

  3. Welding processes handbook

    CERN Document Server

    Weman, Klas

    2011-01-01

    Offers an introduction to the range of available welding technologies. This title includes chapters on individual techniques that cover principles, equipment, consumables and key quality issues. It includes material on such topics as the basics of electricity in welding, arc physics, and distortion, and the weldability of particular metals.$bThe first edition of Welding processes handbook established itself as a standard introduction and guide to the main welding technologies and their applications. This new edition has been substantially revised and extended to reflect the latest developments. After an initial introduction, the book first reviews gas welding before discussing the fundamentals of arc welding, including arc physics and power sources. It then discusses the range of arc welding techniques including TIG, plasma, MIG/MAG, MMA and submerged arc welding. Further chapters cover a range of other important welding technologies such as resistance and laser welding, as well as the use of welding techniqu...

  4. Friction Stir Welding

    Science.gov (United States)

    Nunes, Arthur C., Jr.

    2008-01-01

    Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and promises to be an important welding process for any industries where welds of optimal quality are demanded. This article provides an introduction to the FSW process. The chief concern is the physical effect of the tool on the weld metal: how weld seam bonding takes place, what kind of weld structure is generated, potential problems, possible defects for example, and implications for process parameters and tool design. Weld properties are determined by structure, and the structure of friction stir welds is determined by the weld metal flow field in the vicinity of the weld tool. Metal flow in the vicinity of the weld tool is explained through a simple kinematic flow model that decomposes the flow field into three basic component flows: a uniform translation, a rotating solid cylinder, and a ring vortex encircling the tool. The flow components, superposed to construct the flow model, can be related to particular aspects of weld process parameters and tool design; they provide a bridge to an understanding of a complex-at-first-glance weld structure. Torques and forces are also discussed. Some simple mathematical models of structural aspects, torques, and forces are included.

  5. Low temperature influence in the predicted of pavement overlay

    OpenAIRE

    Minhoto, Manuel; Pais, Jorge; Pereira, Paulo; Picado-Santos, Luís

    2003-01-01

    This paper describes a study of the influence of temperature variation in the pavement overlay life, using finite-element methodology that considers the most predominant type of overlay distress observed in the field: the reflective cracking. The temperature variation has a significant influence on thermally induced stresses that, in turn, affects the overlay predictive service life. This paper presents a three-dimensional (3D) finite element analysis used to predict the pavement overlay life...

  6. An Overlay Architecture for Throughput Optimal Multipath Routing

    Science.gov (United States)

    2017-01-14

    1 An Overlay Architecture for Throughput Optimal Multipath Routing Nathaniel M. Jones, Georgios S. Paschos, Brooke Shrader, and Eytan Modiano...decisions. In this work, we study an overlay architecture for dynamic routing such that only a subset of devices (overlay nodes) need to make dynamic routing...a legacy network. Network overlays are frequently used to deploy new communication architectures in legacy networks [13]. To accomplish this, messages

  7. Advanced Fuels Campaign Cladding & Coatings Meeting Summary

    Energy Technology Data Exchange (ETDEWEB)

    Not Listed

    2013-03-01

    The Fuel Cycle Research and Development (FCRD) Advanced Fuels Campaign (AFC) organized a Cladding and Coatings operational meeting February 12-13, 2013, at Oak Ridge National Laboratory (ORNL). Representatives from the U.S. Department of Energy (DOE), national laboratories, industry, and universities attended the two-day meeting. The purpose of the meeting was to discuss advanced cladding and cladding coating research and development (R&D); review experimental testing capabilities for assessing accident tolerant fuels; and review industry/university plans and experience in light water reactor (LWR) cladding and coating R&D.

  8. Plasmonic waveguides with hyperbolic multilayer cladding

    CERN Document Server

    Babicheva, Viktoriia E; Ishii, Satoshi; Boltasseva, Alexandra; Kildishev, Alexander V

    2014-01-01

    Engineering plasmonic metamaterials with anisotropic optical dispersion enables us to tailor the properties of metamaterial-based waveguides. We investigate plasmonic waveguides with dielectric cores and multilayer metal-dielectric claddings with hyperbolic dispersion. Without using any homogenization, we calculate the resonant eigenmodes of the finite-width cladding layers, and find agreement with the resonant features in the dispersion of the cladded waveguides. We show that at the resonant widths, the propagating modes of the waveguides are coupled to the cladding eigenmodes and hence, are strongly absorbed. By avoiding the resonant widths in the design of the actual waveguides, the strong absorption can be eliminated.

  9. Modelling cladding response to changing conditions

    Energy Technology Data Exchange (ETDEWEB)

    Tulkki, Ville; Ikonen, Timo [VTT Technical Research Centre of Finland ltd (Finland)

    2016-11-15

    The cladding of the nuclear fuel is subjected to varying conditions during fuel reactor life. Load drops and reversals can be modelled by taking cladding viscoelastic behaviour into account. Viscoelastic contribution to the deformation of metals is usually considered small enough to be ignored, and in many applications it merely contributes to the primary part of the creep curve. With nuclear fuel cladding the high temperature and irradiation as well as the need to analyse the variable load all emphasise the need to also inspect the viscoelasticity of the cladding.

  10. Pulsed Laser Cladding of Ni Based Powder

    Science.gov (United States)

    Pascu, A.; Stanciu, E. M.; Croitoru, C.; Roata, I. C.; Tierean, M. H.

    2017-06-01

    The aim of this paper is to optimize the operational parameters and quality of one step Metco Inconel 718 atomized powder laser cladded tracks, deposited on AISI 316 stainless steel substrate by means of a 1064 nm high power pulsed laser, together with a Precitec cladding head manipulated by a CLOOS 7 axes robot. The optimization of parameters and cladding quality has been assessed through Taguchi interaction matrix and graphical output. The study demonstrates that very good cladded layers with low dilution and increased mechanical proprieties could be fabricated using low laser energy density by involving a pulsed laser.

  11. Large dynamic range Atomic Force Microscope for overlay improvements

    NARCIS (Netherlands)

    Kuiper, S.; Fritz, E.C.; Crowcombe, W.E.; Liebig, T.; Kramer, G.F.I.; Witvoet, G.; Duivenvoorde, T.; Overtoom, A.J.; Rijnbeek, R.A.; Zwet, E.J. van; Dijsseldonk, A. van; Boef, A. den; Beems, M.; Levasier, L.

    2016-01-01

    Nowadays most overlay metrology tools assess the overlay performance based on marker features which are deposited next to the functional device features within each layer of the semiconductor device. However, correct overlay of the relatively coarse marker features does not directly guarantee correc

  12. Network-aware SuperPeers-Peers Geometric Overlay Network

    NARCIS (Netherlands)

    Lua, E.K.; Zhou, X.

    2007-01-01

    Peer-to-Peer (P2P) overlay networks can be utilized to deploy massive Internet overlay services such as multicast, content distribution, file sharing, etc. efficiently without any underlying network support. The crucial step to meet this objective is to design network-aware overlay network

  13. Network-aware SuperPeers-Peers Geometric Overlay Network

    NARCIS (Netherlands)

    Lua, E.K.; Zhou, X.

    2007-01-01

    Peer-to-Peer (P2P) overlay networks can be utilized to deploy massive Internet overlay services such as multicast, content distribution, file sharing, etc. efficiently without any underlying network support. The crucial step to meet this objective is to design network-aware overlay network topologie

  14. Network-aware SuperPeers-Peers Geometric Overlay Network

    NARCIS (Netherlands)

    Lua, E.K.; Zhou, X.

    2007-01-01

    Peer-to-Peer (P2P) overlay networks can be utilized to deploy massive Internet overlay services such as multicast, content distribution, file sharing, etc. efficiently without any underlying network support. The crucial step to meet this objective is to design network-aware overlay network topologie

  15. Microstructure and properties of pure iron/copper composite cladding layers on carbon steel

    Institute of Scientific and Technical Information of China (English)

    Long Wan; Yong-xian Huang; Shi-xiong L; Ti-fang Huang; Zong-liang L

    2016-01-01

    In the present study, pure iron/copper composite metal cladding was deposited onto carbon steel by tungsten inert gas welding. The study focused on interfacial morphological, microstructural, and mechanical analyses of the composite cladding layers. Iron liq-uid–solid-phase zones were formed at copper/steel and iron interfaces because of the melting of the steel substrate and iron. Iron concentrated in the copper cladding layer was observed to exhibit belt, globule, and dendrite morphologies. The appearance of iron-rich globules indicated the occurrence of liquid phase separation (LPS) prior to solidification, and iron-rich dendrites crystallized without the occurrence of LPS. The maximum microhardness of the iron/steel interface was lower than that of the copper/steel interface because of the diffusion of elemental carbon. All samples fractured in the cladding layers. Because of a relatively lower strength of the copper layer, a short plateau region ap-peared when shear movement was from copper to iron.

  16. Rigorous modeling of cladding modes in photonic crystal fibers

    DEFF Research Database (Denmark)

    Rindorf, Lars Henning; Bang, Ole

    We study the cladding modes of a photonic crystal fiber (PCF) with a finite size cladding using a finite element method. The cladding consists of seven rings of air holes with bulk silica outside.......We study the cladding modes of a photonic crystal fiber (PCF) with a finite size cladding using a finite element method. The cladding consists of seven rings of air holes with bulk silica outside....

  17. Distortion Control during Welding

    NARCIS (Netherlands)

    Akbari Pazooki, A.M.

    2014-01-01

    The local material expansion and contraction involved in welding result in permanent deformations or instability i.e., welding distortion. Considerable efforts have been made in controlling welding distortion prior to, during or after welding. Thermal Tensioning (TT) describes a group of in-situ met

  18. Introduction to Welding.

    Science.gov (United States)

    Fortney, Clarence; Gregory, Mike

    This curriculum guide provides six units of instruction on basic welding. Addressed in the individual units of instruction are the following topics: employment opportunities for welders, welding safety and first aid, welding tools and equipment, basic metals and metallurgy, basic math and measuring, and procedures for applying for a welding job.…

  19. Laser welding in space

    Science.gov (United States)

    Kaukler, W. F.; Workman, G. L.

    1991-01-01

    Autogenous welds in 304 stainless steel were performed by Nd-YAG laser heating in a simulated space environment. Simulation consists of welding on the NASA KC-135 aircraft to produce the microgravity and by containing the specimen in a vacuum chamber. Experimental results show that the microgravity welds are stronger, harder in the fusion zone, have deeper penetration and have a rougher surface rippling of the weld pool than one-g welds. To perform laser welding in space, a solar-pumped laser concept that significantly increases the laser conversion efficiency and makes welding viable despite the limited power availability of spacecraft is proposed.

  20. The manufactoring of a two–layered injection mold by welding

    Directory of Open Access Journals (Sweden)

    A. Košnik

    2011-10-01

    Full Text Available The article presents the technology of deposit cladding different materials, using the injection molds for thermoplastic as a case study. The aim of the study is to surface weld to the working surface of the mold a different material with corresponding physical properties. Steel (1.1141 and a copper alloy were used as the base, onto which different materials were surface-welded. Tungsten inert gas (TIG welding was employed to make molds inserts. An analysis of cross-sectioned specimens was made by optical microscopy, and chemical and hardness profiles were measured too. The thermal conductivity of base and cladded layer was also tested. Finally, a thermal fatigue test was employed to investigate the thermal fatigue properties of such surfaces.

  1. Design and welding challenges in the infield flowlines of the Encana deep Panuke development

    Energy Technology Data Exchange (ETDEWEB)

    Macdonald, Kenneth A. [Acergy Norway AS, Stavanger, (Norway); Russel, Craig [Acergy UK Ltd, Aberdeen, (United Kingdom)

    2010-07-01

    Encana Corporation is developing the offshore Deep Panuke gas field in Nova Scotia. The design and the construction of such a pipeline are challenging. This paper presents the development of welding process in the infield flowlines of the Encana Deep Panuke. First, the paper describes the progress of the development of the Deep Panuke gas field. These flowlines are to be installed using the Acergy Falcon, a vessel which has an installation system based on a variable angle J-lay principle and plastic deformation of the pipe. The paper then focused on the welding process for clad pipe. The design technology for pressure containment wall thickness design, including the strength effect of the clad layer, is discussed in light of DNV OS-F101. Encana succeed in getting the welding engineering ready for double jointing and going offshore. A new pressure containment formulation from a DNV JIP has been employed for the first time.

  2. Advanced Welding Applications

    Science.gov (United States)

    Ding, Robert J.

    2010-01-01

    Some of the applications of advanced welding techniques are shown in this poster presentation. Included are brief explanations of the use on the Ares I and Ares V launch vehicle and on the Space Shuttle Launch vehicle. Also included are microstructural views from four advanced welding techniques: Variable Polarity Plasma Arc (VPPA) weld (fusion), self-reacting friction stir welding (SR-FSW), conventional FSW, and Tube Socket Weld (TSW) on aluminum.

  3. Optical resonance analysis of reflected long period fiber gratings with metal film overlay

    Science.gov (United States)

    Zhang, Guiju; Cao, Bing; Wang, Chinua; Zhao, Minfu

    2008-11-01

    We present the experimental results of a novel single-ended reflecting surface plasma resonance (SPR) based long period fiber grating (LPFG) sensor. A long period fiber grating sensing device is properly designed and fabricated with a pulsed CO2 laser writing system. Different nm-thick thin metal films are deposited on the fiber cladding and the fiber end facet for the excitation of surface plasma waves (SPWs) and the reflection of the transmission spectrum of the LPFG with doubled interaction between metal-dielectric interfaces of the fiber to enhance the SPW of the all-fiber SPR-LPFG sensing system. Different thin metal films with different thicknesses are investigated. The effect of the excited SPW transmission along the fiber cladding-metal interface with silver and aluminum films is observed. It is found that different thicknesses of the metal overlay show different resonant behaviors in terms of resonance peak situation, bandwidth and energy loss. Within a certain range, thinner metal film shows narrower bandwidth and deeper peak loss.

  4. Optical fibre long period grating spectral actuators utilizing ferrofluids as outclading overlayers

    Science.gov (United States)

    Konstantaki, M.; Candiani, A.; Pissadakis, S.

    2011-03-01

    Results are presented on the spectral tuning of optical fibre long period gratings utilizing water and oil based ferrofluids as outclading overlayers, under static magnetic field stimulus. Two approaches are adopted for modifying the ambient refractive index at the position of the long period grating. In the first approach, a water based ferrofluid is controllably translated along the length of the grating via a magnetic field. Changes as high as 7.5nm and 6.5dB are monitored in the wavelength and strength, respectively, of the attenuation bands of the grating. The repeatable performance of this device for repetitive forward and backward translation verifies that no ferrofluidic residue is left on the fibre, due to silanization cladding functionalisation. In the second approach, the refractive index of an oil based ferrofluidic overlayer is modified through the magneto-optical effect. For an applied static magnetic field in the order of 400 Gauss the strength of the attenuation band of the grating is modified by more than 10% while its spectral position remains unaffected. Accordingly for the implementation of the last approach, the magnetically induced refractive index changes of ferrofluids of different solution concentrations are studied by employing diffraction efficiency measurements.

  5. ODS Ferritic/martensitic alloys for Sodium Fast Reactor fuel pin cladding

    Science.gov (United States)

    Dubuisson, Philippe; Carlan, Yann de; Garat, Véronique; Blat, Martine

    2012-09-01

    The development of ODS materials for the cladding for Sodium Fast Reactors is a key issue to achieve the objectives required for the GEN IV reactors. CEA, AREVA and EDF have launched in 2007 an important program to determine the optimal fabrication parameters, and to measure and understand the microstructure and properties before, under and after irradiation of such cladding materials. The aim of this paper is to present the French program and the major results obtained recently at CEA on Fe-9/14/18Cr1WTiY2O3 ferritic/martensitic ODS materials. The first step of the program was to consolidate Fe-9/14/18Cr ODS materials as plates and bars to study the microstructure and the mechanical properties of the new alloys. The second step consists in producing tubes at a geometry representative of the cladding of new Sodium Fast Reactors. The optimization of the fabrication route at the laboratory scale is conducted and different tubes were produced. Their microstructure depends on the martensitic (Fe-9Cr) or ferritic (Fe-14Cr) structure. To join the plug to the tube, the reference process is the welding resistance. A specific approach is developed to model the process and support the development of the welds performed within the "SOPRANO" facility. The development at CEA of Fe-9/14/18Cr new ODS materials for the cladding for GENIV Sodium Fast Reactors is in progress. The first microstructural and mechanical characterizations are very encouraging and the full assessment and qualification of this new alloys and products will pass through the irradiation of specimens, tubes, fuel pins and subassemblies up to high doses.

  6. Inversion Solidification Cladding of H90-Steel

    Institute of Scientific and Technical Information of China (English)

    LI Bao-mian; XU Guang-ming; CUI Jian-zhong

    2008-01-01

    The variation law of cladding thickness as well as the structures and properties of H90-steel clad strip produced by inversion solidification was studied.The interface bonding mechanisms were approached.It is found that the thickness of H90 cladding goes sequentially through the solidification growth stage,holding stage,and remelting stage,with an increase in immersion time.The higher the preheating temperature of the steel coil,the thicker is the maximum cladding thickness.Observation by using optical microscopy (OM) and the electron probe microanalyzer (EPMA) shows that the microstrueture of H90 cladding is composed of equiaxed grains,and that interdiffusion between Cu and Fe at interface occurs but obvious diffusion of Zn and the intermetallic layer are not observed.The diffusion layer is thin and about 4 μm.Multipass small reduction cold rolling and repeated bending tests show that the interface is firmly bonded.Tensile test shows that the mechanical properties of the as-clad strips can meet the requirements of GB5213-2001 for the F-grade deep-drawing steel plate though there is a slight difference in the mechanical properties among the clad strips with different cladding thickness.

  7. Nuclear fuel elements having a composite cladding

    Science.gov (United States)

    Gordon, Gerald M.; Cowan, II, Robert L.; Davies, John H.

    1983-09-20

    An improved nuclear fuel element is disclosed for use in the core of nuclear reactors. The improved nuclear fuel element has a composite cladding of an outer portion forming a substrate having on the inside surface a metal layer selected from the group consisting of copper, nickel, iron and alloys of the foregoing with a gap between the composite cladding and the core of nuclear fuel. The nuclear fuel element comprises a container of the elongated composite cladding, a central core of a body of nuclear fuel material disposed in and partially filling the container and forming an internal cavity in the container, an enclosure integrally secured and sealed at each end of said container and a nuclear fuel material retaining means positioned in the cavity. The metal layer of the composite cladding prevents perforations or failures in the cladding substrate from stress corrosion cracking or from fuel pellet-cladding interaction or both. The substrate of the composite cladding is selected from conventional cladding materials and preferably is a zirconium alloy.

  8. Using overlays to improve network security

    Science.gov (United States)

    Keromytis, Angelos D.; Misra, Vishal; Rubenstein, Daniel

    2002-07-01

    As we increase our dependency upon networked communication, the incentive to compromise and degrade network performance increases for those who wish to disrupt the flow of information. Attacks that lead to such compromise and degradation can come in a variety of forms, including distributed denial of service (DDoS) attacks, cutting wires, jamming transmissions, and monitoring/eavesdropping. Users can protect themselves from monitoring by applying cryptographic techniques, and the recent work has explored developing networks that react to DDoS attacks by locating the source(s) of the attack. However, there has been little work that addresses preventing the other kinds of attacks as opposed to reacting to them. Here, we discuss how network overlays can be used to complicate the job of an attacker that wishes to prevent communication. To amplify our point, we focus briefly on a study of preventing DDoS attacks by using overlays.

  9. CO Chemisorption at Metal Surfaces and Overlayers

    DEFF Research Database (Denmark)

    Hammer, Bjørk; Morikawa, Y.; Nørskov, Jens Kehlet

    1996-01-01

    A database of ab initio calculations of the chemisorption energy of CO over Ni(111), Cu(111), Ru(0001), Pd(111), Ag(111), Pt(111), Au(111), Cu3Pt(111), and some metallic overlayer structures is presented. The trends can be reproduced with a simple model describing the interaction between the meta...... d states and the CO 2 pi* and 5 sigma states, renormalized by the metal sp continuum. Our model rationalizes the results by Rodriguez and Goodman [Science 257, 897 (1992)] showing a strong correlation between the CO chemisorption energy and the surface core level shift.......A database of ab initio calculations of the chemisorption energy of CO over Ni(111), Cu(111), Ru(0001), Pd(111), Ag(111), Pt(111), Au(111), Cu3Pt(111), and some metallic overlayer structures is presented. The trends can be reproduced with a simple model describing the interaction between the metal...

  10. ATLAS Pile-up and Overlay Simulation

    CERN Document Server

    Novak, Tadej; The ATLAS collaboration

    2017-01-01

    The high luminosity of the LHC results in a significant background to interesting physics events known as pile-up. ATLAS uses several methods for simulating the effects of pile-up. The mostly used method is a direct simulation of background events where multiple simulated background events are combined for each physics event. For some physics processes, a more accurate simulation can be achieved by overlaying real proton-proton collisions on a simulated hard-scatter process. Overlay is also being investigated for a premixed pile-up background to reduce CPU usage and I/O stress during the simulation. Embedding replaces the muons found in Z→mumu decays in data with simulated taus at the same 4-momenta, thus preserving the underlying event and pileup from the original data event. This talk compares the pile-up simulation methods used at the ATLAS experiment pointing their benefits and drawbacks.

  11. Süperpozisyon apareyleri (*) (Overlay Dentures)

    OpenAIRE

    Muğan, Nuri; Cansevergil, Esengün

    2013-01-01

    SUMMARYRemovable partial or complete prothèses which are used to alleviate maxillary constriction and discrepancies in vertical -dimension are called « overlay dentures». The patients maxillary teeth or ridge is overiayed by acriylic and the artificial teeth are positioned in accordance with the mandibular teeth to establish a better occlusion as well as to improve the estetios of the individual. The improved anterior tooth relationships also provide the anatomic basis for the correct produc...

  12. Microstructural characterization of the A-508/82/182/316L dissimilar metal weld with reinforcement of 52 weld; Caracterizacao microestrutural da solda de metais dissimilares A-508/82/182/316L com reforco de solda 52

    Energy Technology Data Exchange (ETDEWEB)

    Paula, Raphael G.; Figueiredo, Celia A.; Campos, Wagner R.C., E-mail: caf@cdtn.br, E-mail: wrcc@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2011-07-01

    Stress corrosion cracking (SCC) is the major corrosion concern in the plant life management of ageing plants. The main classes of nuclear power plant materials that are potentially subjected to SCC are austenitic stainless steels and nickel based alloys. The nickel alloys 600, 82 and 182, originally selected due to their high corrosion resistance, show after many years of plant operation, susceptibility to SCC. Those alloys are used in steam generators and as dissimilar metal weld materials for nozzles of components such as the reactor pressure vessel and the pressurizer. Several techniques have been developed to mitigate the consequences of SCC in dissimilar metal welds; e. g. deposition of a compatible structural layer over the nozzle external surface, known as weld overlay, to induce compressive stresses on the nozzle critical region and weld repair. The material used in this work is a mock-up of an Angra 1 pressurizer nozzle weld, manufactured at CDTN according to procedures established for nuclear power plants. The weld links the forged 316 stainless steel to the A-508 carbon steel by Inconel 182 weld metal. On the carbon steel side, a buttering layer is applied (alloy 82). Alloy 52 is employed as weld overlay. The objective of this work is to perform a microstructural and metallographic characterization of the mock up materials, which includes an optical microscope analysis of the general structure of the material, microhardness determinations and a microstructure evaluation of selected regions of the mock up. (author)

  13. Overlay Spectrum Sharing using Improper Gaussian Signaling

    KAUST Repository

    Amin, Osama

    2016-11-30

    Improper Gaussian signaling (IGS) scheme has been recently shown to provide performance improvements in interference limited networks as opposed to the conventional proper Gaussian signaling (PGS) scheme. In this paper, we implement the IGS scheme in overlay cognitive radio system, where the secondary transmitter broadcasts a mixture of two different signals. The first signal is selected from the PGS scheme to match the primary message transmission. On the other hand, the second signal is chosen to be from the IGS scheme in order to reduce the interference effect on the primary receiver. We then optimally design the overlay cognitive radio to maximize the secondary link achievable rate while satisfying the primary network quality of service requirements. In particular, we consider full and partial channel knowledge scenarios and derive the feasibility conditions of operating the overlay cognitive radio systems. Moreover, we derive the superiority conditions of the IGS schemes over the PGS schemes supported with closed form expressions for the corresponding power distribution and the circularity coefficient and parameters. Simulation results are provided to support our theoretical derivations.

  14. Achieving optimum diffraction based overlay performance

    Science.gov (United States)

    Leray, Philippe; Laidler, David; Cheng, Shaunee; Coogans, Martyn; Fuchs, Andreas; Ponomarenko, Mariya; van der Schaar, Maurits; Vanoppen, Peter

    2010-03-01

    Diffraction Based Overlay (DBO) metrology has been shown to have significantly reduced Total Measurement Uncertainty (TMU) compared to Image Based Overlay (IBO), primarily due to having no measurable Tool Induced Shift (TIS). However, the advantages of having no measurable TIS can be outweighed by increased susceptibility to WIS (Wafer Induced Shift) caused by target damage, process non-uniformities and variations. The path to optimum DBO performance lies in having well characterized metrology targets, which are insensitive to process non-uniformities and variations, in combination with optimized recipes which take advantage of advanced DBO designs. In this work we examine the impact of different degrees of process non-uniformity and target damage on DBO measurement gratings and study their impact on overlay measurement accuracy and precision. Multiple wavelength and dual polarization scatterometry are used to characterize the DBO design performance over the range of process variation. In conclusion, we describe the robustness of DBO metrology to target damage and show how to exploit the measurement capability of a multiple wavelength, dual polarization scatterometry tool to ensure the required measurement accuracy for current and future technology nodes.

  15. Facilitating Service Discovery with Semantic Overlay

    Institute of Scientific and Technical Information of China (English)

    Hai Jin; Hao Wu; Xiao-Min Ning

    2006-01-01

    Service Oriented Architecture (SOA) and Peer-to-Peer (P2P) computing share many common characteristics.It is believed that the combination of the two emerging techniques is a very promising method in promoting the web services (WS). Because the service discovery plays a key role in the integration, here a P2P-based framework to manage the knowledge of service and locating services is proposed. In this paper, the details of the principle, constructing and maintaining of service semantic overlay architecture have been described, and the way how the semantic overlay facilitates discovery of service resources is illustrated. To enable the semantic web service superiority, Service Ontology, which is considered as the service semantic model, is employed to depict service. The service discovery includes two phases: searching on the service semantic overlay; and local discovery in peer's service repository. Various solutions have been proposed to realize those two phases.Furthermore, tests are carried out to evaluate service discovery on the architecture.

  16. Welded solar cell interconnection

    Science.gov (United States)

    Stofel, E. J.; Browne, E. R.; Meese, R. A.; Vendura, G. J.

    1982-01-01

    The efficiency of the welding of solar-cell interconnects is compared with the efficiency of soldering such interconnects, and the cases in which welding may be superior are examined. Emphasis is placed on ultrasonic welding; attention is given to the solar-cell welding machine, the application of the welding process to different solar-cell configurations, producibility, and long-life performance of welded interconnects. Much of the present work has been directed toward providing increased confidence in the reliability of welding using conditions approximating those that would occur with large-scale array production. It is concluded that there is as yet insufficient data to determine which of three methods (soldering, parallel gap welding, and ultrasonic welding) provides the longest-duration solar panel life.

  17. Development of field welding technology for rails; Tetsudo rail no genchi yoyu yosetsu gijutsu no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Okumura, M.; Karimine, K.; Uchino, K.; Yurioka, N. [Nippon Steel Corp., Tokyo (Japan)

    1995-02-28

    A new element technology is outlined which is for welding regular rails in the field and making a long rail. A new EAW (Enclosed Arc Welding) has been developed for the purpose of improving vibration and noise due to the local abrasion of the existing EAW and improving the deterioration of resistibility against rolling fatigue breakage and the generation of transverse fissure due to the high temperature liquefaction crack. It has been verified that a highly carbonized metal improves the local abrasion and the generation of crack. Problems were brought up, in the case of welding rails by thermit welding (TW) utilizing the reaction of Al powder and brown iron oxide, such that strength was rather small against the bending fatigue of a joint and that the soundness of internal property of a welded part was likely to fluctuate. A test was carried out concerning the latter problem, and it was revealed that the temperature to pour molten steel dropped, whether the Al compound was insufficient or excessive, possibly causing reaction defects. As a technology to replace EAW and TW techniques, an automatic welding was developed which combinedly used narrow groove electro-slag welding and gas sealed arc welding. Further, as an after-treatment of this technology, a method was developed to remove a weld overlay. 19 refs., 16 figs., 6 tabs.

  18. Effects of stop-start features on residual stresses in a multipass austenitic stainless steel weld

    Energy Technology Data Exchange (ETDEWEB)

    Turski, M., E-mail: Mark.Turski@magnesium-elektron.com [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom); Francis, J.A. [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom)] [Materials Engineering, Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Hurrell, P.R. [Rolls-Royce Plc., Raynesway, Derby DE21 7XX (United Kingdom); Bate, S.K. [Serco Technical Services, Birchwood Park, Warrington, Cheshire WA3 6GA (United Kingdom); Hiller, S. [Materials Engineering, Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Withers, P.J. [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom)

    2012-01-15

    In this article we describe experiments that characterise and quantify the localised perturbations in residual stress associated with both ramped and abrupt stop-start features in a multipass weld. Residual stress distributions in AISI Grade 304L/308L stainless steel groove-welded specimens, containing weld interruptions that were introduced in a controlled manner, have been characterised using both neutron diffraction and the incremental deep hole drilling method. The extent to which the localised stresses associated with the interruptions were annealed by overlayed passes was also assessed. The results suggest that, regardless of the type of interruption, there can be significant localised increases in residual stress if the stop-start feature is left exposed. If further weld passes are deposited, then the localised increases in stress are likely to persist if the interruption was abrupt, whereas for a ramped interruption they may be dissipated. - Highlights: Black-Right-Pointing-Pointer In this study the residual stress-field surrounding weld interruptions was measured. Black-Right-Pointing-Pointer Localised stresses were found to increase at weld interruptions. Black-Right-Pointing-Pointer Both ramped and abrupt weld interruptions were investigated. Black-Right-Pointing-Pointer After subsequent weld passes, localised stresses persisted for abrupt interruptions. Black-Right-Pointing-Pointer After subsequent weld passes, localised stresses dissipated for ramped interruptions.

  19. High-throughput electrical characterization for robust overlay lithography control

    Science.gov (United States)

    Devender, Devender; Shen, Xumin; Duggan, Mark; Singh, Sunil; Rullan, Jonathan; Choo, Jae; Mehta, Sohan; Tang, Teck Jung; Reidy, Sean; Holt, Jonathan; Kim, Hyung Woo; Fox, Robert; Sohn, D. K.

    2017-03-01

    Realizing sensitive, high throughput and robust overlay measurement is a challenge in current 14nm and advanced upcoming nodes with transition to 300mm and upcoming 450mm semiconductor manufacturing, where slight deviation in overlay has significant impact on reliability and yield1). Exponentially increasing number of critical masks in multi-patterning lithoetch, litho-etch (LELE) and subsequent LELELE semiconductor processes require even tighter overlay specification2). Here, we discuss limitations of current image- and diffraction- based overlay measurement techniques to meet these stringent processing requirements due to sensitivity, throughput and low contrast3). We demonstrate a new electrical measurement based technique where resistance is measured for a macro with intentional misalignment between two layers. Overlay is quantified by a parabolic fitting model to resistance where minima and inflection points are extracted to characterize overlay control and process window, respectively. Analyses using transmission electron microscopy show good correlation between actual overlay performance and overlay obtained from fitting. Additionally, excellent correlation of overlay from electrical measurements to existing image- and diffraction- based techniques is found. We also discuss challenges of integrating electrical measurement based approach in semiconductor manufacturing from Back End of Line (BEOL) perspective. Our findings open up a new pathway for accessing simultaneous overlay as well as process window and margins from a robust, high throughput and electrical measurement approach.

  20. New low-viscosity overlay medium for viral plaque assays

    Directory of Open Access Journals (Sweden)

    Garten Wolfgang

    2006-08-01

    Full Text Available Abstract Background Plaque assays in cell culture monolayers under solid or semisolid overlay media are commonly used for quantification of viruses and antiviral substances. To overcome the pitfalls of known overlays, we tested suspensions of microcrystalline cellulose Avicel RC/CL™ as overlay media in the plaque and plaque-inhibition assay of influenza viruses. Results Significantly larger plaques were formed under Avicel-containing media, as compared to agar and methylcellulose (MC overlay media. The plaque size increased with decreasing Avicel concentration, but even very diluted Avicel overlays (0.3% ensured formation of localized plaques. Due to their low viscosity, Avicel overlays were easier to use than methylcellulose overlays, especially in the 96-well culture plates. Furthermore, Avicel overlay could be applied without prior removal of the virus inoculum thus facilitating the assay and reducing chances of cross-contamination. Using neuraminidase inhibitor oseltamivir carboxylate, we demonstrated applicability of the Avicel-based plaque reduction assay for testing of antiviral substances. Conclusion Plaque assay under Avicel-containing overlay media is easier, faster and more sensitive than assays under agar- and methylcellulose overlays. The assay can be readily performed in a 96-well plate format and seems particularly suitable for high-throughput virus titrations, serological studies and experiments on viral drug sensitivity. It may also facilitate work with highly pathogenic agents performed under hampered conditions of bio-safety labs.

  1. SEM based overlay measurement between resist and buried patterns

    Science.gov (United States)

    Inoue, Osamu; Okagawa, Yutaka; Hasumi, Kazuhisa; Shao, Chuanyu; Leray, Philippe; Lorusso, Gian; Baudemprez, Bart

    2016-03-01

    With the continuous shrink in pattern size and increased density, overlay control has become one of the most critical issues in semiconductor manufacturing. Recently, SEM based overlay of AEI (After Etch Inspection) wafer has been used for reference and optimization of optical overlay (both Image Based Overlay (IBO) and Diffraction Based Overlay (DBO)). Overlay measurement at AEI stage contributes monitor and forecast the yield after formation by etch and calibrate optical measurement tools. however those overlay value seems difficult directly for feedback to a scanner. Therefore, there is a clear need to have SEM based overlay measurements of ADI (After Develop Inspection) wafers in order to serve as reference for optical overlay and make necessary corrections before wafers go to etch. Furthermore, to make the corrections as accurate as possible, actual device like feature dimensions need to be measured post ADI. This device size measurement is very unique feature of CDSEM , which can be measured with smaller area. This is currently possible only with the CD-SEM. This device size measurement is very unique feature of CD-SEM , which can be measured with smaller area. In this study, we assess SEM based overlay measurement of ADI and AEI wafer by using a sample from an N10 process flow. First, we demonstrate SEM based overlay performance at AEI by using dual damascene process for Via 0 (V0) and metal 1 (M1) layer. We also discuss the overlay measurements between litho-etch-litho stages of a triple patterned M1 layer and double pattern V0. Second, to illustrate the complexities in image acquisition and measurement we will measure overlay between M1B resist and buried M1A-Hard mask trench. Finally, we will show how high accelerating voltage can detect buried pattern information by BSE (Back Scattering Electron). In this paper we discuss the merits of this method versus standard optical metrology based corrections.

  2. Handbook of Plastic Welding

    DEFF Research Database (Denmark)

    Islam, Aminul

    The purpose of this document is to summarize the information about the laser welding of plastic. Laser welding is a matured process nevertheless laser welding of micro dimensional plastic parts is still a big challenge. This report collects the latest information about the laser welding of plasti...... as a knowledge handbook for laser welding of plastic components. This document should provide the information for all aspects of plastic laser welding and help the design engineers to take all critical issues into consideration from the very beginning of the design phase....

  3. Effect of welding heat input on HAZ character in ultra-fine grain steel welding

    Institute of Scientific and Technical Information of China (English)

    张富巨; 许卫刚; 王玉涛; 王燕; 张学刚; 廖永平

    2003-01-01

    In this essay, we studied how heat input affected the microstructure, hardness, grain size and heat-affected zone(HAZ) dimension of WCX355 ultra-fine grain steel which was welded respectively by the ultra narrow-gap welding (UNGW) process and the overlaying process with CO2 as protective atmosphere and laser welding process. The experimental results show when the heat input changed from 1.65kJ/cm to 5.93kJ/cm, the width of its HAZ ranged from 0.6mm to 2.1mm.The average grain size grew up from 2~5μm of base metal to 20~70μm and found no obvious soften phenomenon in overheated zone. The width of normalized zone was generally wide as 2/3 as that of the whole HAZ, and the grain size in this zone is smaller than that in base metal. Under the circumstance of equal heat input, the HAZ width of UNGW is narrower than that of the laser welding.

  4. Cascaded-cladding-pumped cascaded Raman fiber amplifier.

    Science.gov (United States)

    Jiang, Huawei; Zhang, Lei; Feng, Yan

    2015-06-01

    The conversion efficiency of double-clad Raman fiber laser is limited by the cladding-to-core area ratio. To get high conversion efficiency, the inner-cladding-to-core area ratio has to be less than about 8, which limits the brightness enhancement. To overcome the problem, a cascaded-cladding-pumped cascaded Raman fiber laser with multiple-clad fiber as the Raman gain medium is proposed. A theoretical model of Raman fiber amplifier with multiple-clad fiber is developed, and numerical simulation proves that the proposed scheme can improve the conversion efficiency and brightness enhancement of cladding pumped Raman fiber laser.

  5. Testing of uranium nitride fuel in T-111 cladding at 1200 K cladding temperature

    Science.gov (United States)

    Rohal, R. G.; Tambling, T. N.; Smith, R. L.

    1973-01-01

    Two groups of six fuel pins each were assembled, encapsulated, and irradiated in the Plum Brook Reactor. The fuel pins employed uranium mononitride (UN) in a tantalum alloy clad. The first group of fuel pins was irradiated for 1500 hours to a maximum burnup of 0.7-atom-percent uranium. The second group of fuel pins was irradiated for about 3000 hours to a maximum burnup of 1.0-atom-percent uranium. The average clad surface temperature during irradiation of both groups of fuel pins was approximately 1200 K. The postirradiation examination revealed the following: no clad failures or fuel swelling occurred; less than 1 percent of the fission gases escaped from the fuel; and the clad of the first group of fuel pins experienced clad embrittlement whereas the second group, which had modified assembly and fabrication procedures to minimize contamination, had a ductile clad after irradiation.

  6. CALCULATION OF STRESS AND DEFORMATION IN FUEL ROD CLADDING DURING PELLET-CLADDING INTERACTION

    Directory of Open Access Journals (Sweden)

    Dávid Halabuk

    2015-12-01

    Full Text Available The elementary parts of every fuel assembly, and thus of the reactor core, are fuel rods. The main function of cladding is hermetic separation of nuclear fuel from coolant. The fuel rod works in very specific and difficult conditions, so there are high requirements on its reliability and safety. During irradiation of fuel rods, a state may occur when fuel pellet and cladding interact. This state is followed by changes of stress and deformations in the fuel cladding. The article is focused on stress and deformation analysis of fuel cladding, where two fuels are compared: a fresh one and a spent one, which is in contact with cladding. The calculations are done for 4 different shapes of fuel pellets. It is possible to evaluate which shape of fuel pellet is the most appropriate in consideration of stress and deformation forming in fuel cladding, axial dilatation of fuel, and radial temperature distribution in the fuel rod, based on the obtained results.

  7. Texture Dependent Young's Modulus in Austenitic Cladding

    OpenAIRE

    1988-01-01

    In Austenitic claddings of pressure vessel steel columnar grains with a 〈100〉-fiber axis oriented perpendicular to the surface have been previously observed. The fiber axis is parallel to the steepest temperature gradient. Since high temperature gradients also exist in the plane of cladding, preferred orientation should be found there.This was proved with {111}- and {220}-pole figures taken of the cladding in addition to {200}-pole figures. From these pole figures it could be concluded that t...

  8. Metal-clad waveguide sensors

    DEFF Research Database (Denmark)

    Skivesen, Nina

    This work concerns planar optical waveguide sensors for biosensing applications, with the focus on deep-probe sensing for micron-scale biological objects like bacteria and whole cells. In the last two decades planar metal-clad waveguides have been brieflyintroduced in the literature applied...... for various biosensing applications, however a thorough study of the sensor configurations has not been presented, but is the main subject of this thesis. Optical sensors are generally well suited for bio-sensing asthey show high sensitivity and give an immediate response for minute changes in the refractive...... index of a sample, due to the high sensitivity of optical bio-sensors detection of non-labeled biological objects can be performed. The majority of opticalsensors presented in the literature and commercially available optical sensors are based on evanescent wave sensing, however most of these sensors...

  9. TEC – Thin Environmental Cladding

    Directory of Open Access Journals (Sweden)

    Alan Tomasi

    2015-05-01

    Full Text Available Permasteelisa Group developed with Fiberline Composites a new curtain wall system (Thin Environmental Cladding or TEC, making use of pultruded GFRP (Glass Fiber Reinforced Polymer material instead of traditional aluminum. Main advantages using GFRP instead of aluminum are the increased thermal performance and the limited environmental impact. Selling point of the selected GFRP resin is the light transmission, which results in pultruded profiles that allow the visible light to pass through them, creating great aesthetical effects. However, GFRP components present also weaknesses, such as high acoustic transmittance (due to the reduced weight and anisotropy of the material, low stiffness if compared with aluminum (resulting in higher facade deflection and sensible fire behavior (as combustible material. This paper will describe the design of the TEC-facade, highlighting the functional role of glass within the facade concept with regards to its acoustic, structural, aesthetics and fire behavior.

  10. Overlay Technique for Transcatheter Left Atrial Appendage Closure.

    Science.gov (United States)

    Li, Shuang; Zhu, Mengyun; Lu, Yunlan; Tang, Kai; Zhao, Dongdong; Chen, Wei; Xu, Yawei

    2015-08-01

    The Overlay technique is popular in peripheral artery interventions, but not in coronary or cardiac structural procedures. We present an initial experience using three-episode overlays during a transcatheter left atrial appendage closure. The first overlay was applied to facilitate advancement of the delivery sheath into left atrium. The second overlay was used to navigate the advancement of prepped delivery system containing the compressed occluder into its optimal position in the left atrium. The third overlay facilitated the real-time deployment of the closure device. This case report demonstrates the effectiveness of the overlay technique in facilitating each step of the transcatheter left atrial appendage closure. Copyright © 2015 Australian and New Zealand Society of Cardiac and Thoracic Surgeons (ANZSCTS) and the Cardiac Society of Australia and New Zealand (CSANZ). Published by Elsevier B.V. All rights reserved.

  11. Topology-aware Overlay Multicast over IP Multicast Networks

    Institute of Scientific and Technical Information of China (English)

    CHEN Xiao; SHAO Hua-gang; WANG Wei-nong

    2008-01-01

    Most existing overlay multicast approaches refuse to consider any network layer support no matter whether it is available or not. This design principle greatly increases the complexity of the routing algorithms and makes the overlay topologies incompatible with the underlying network. To address these issues, topology-aware overlay multicast over IP multicast networks (TOMIMN) was proposed as a novel overlay multicast protocol, which exploits the cooperation between end-hosts and IP multicast routers to construct a topology-aware overlay tree. Through a little modification to protocol independent multicast sparse mode (PIM-SM),a multicast router is able to receive registration from nearby group members and redirect passing-by join re-quests to them. Due to the multicast router's support, TOMIMN organizes its group members into an overlay multicast tree efficiently, which matches the physical network topology well.

  12. Coupling between counterpropagating cladding modes in fiber Bragg gratings.

    Science.gov (United States)

    Sáez-Rodriguez, D; Cruz, J L; Díez, A; Andrés, M V

    2011-04-15

    We present an experimental demonstration of energy transfer between counterpropagating cladding modes in a fiber Bragg grating (FBG). A strong FBG written in a standard photosensitive optical fiber is illuminated with a single cladding mode, and the power transferred between the forward propagating cladding mode and different backward propagating cladding modes is measured by using two auxiliary long period gratings. Resonances between cladding modes having 30 pm bandwidth and 8 dB rejection have been observed.

  13. Layout optimization for multilayer overlay targets

    Science.gov (United States)

    Binns, L. A.; Smith, N. P.; Ausschnitt, C. P.; Morningstar, J.; Muth, W.; Schneider, J.; Yerdon, R.

    2006-03-01

    A novel overlay target developed by IBM and Accent Optical Technologies, Blossom, allows simultaneous overlay measurements of multiple layers (currently, up to 28) with a single target. This is achieved by a rotationally symmetric arrangement of small (4 micron) targets in a 50 micron square area, described more fully in a separate paper. In this paper, we examine the lessons learned in developing and testing the Blossom design. We start by examining proximity effects; the spacing of adjacent targets means that both the precision-like Total Measurement Uncertainty (TMU) and accuracy of a measurement can be affected by proximity of features. We use a mixture of real and modelled data to illustrate this problem, and find that the layout of Blossom reduces the proximity-induced bias. However, we do find that in certain cases proximity effects can increase the TMU of a particular measurement. The solution is to ensure that parts of the target that interact detrimentally are maximally separated. We present a solution to this, viewing the problem as a constrained Travelling Salesman Problem. We have imposed some global constraints, for example printing front-end and back-end layers on separate targets, and consistency with the overlay measurement strategy. Initially, we assume that pairwise measurements are either critical or non-critical, and optimize the layout so that the critical layers are both not placed adjacent to any prior or intermediate-layer features. We then build upon this structure, to consider the effect of low-energy implants (that cannot be seen once processed) and site re-use possibilities. Beyond this, we also investigate the impact of more strategic optimizations, for example, tuning the number of features on each layer. In each case, we present on-product performance data achieved, and modelled data on some additional target variants / extreme cases.

  14. Molecular Dynamics study of Pb overlayer on Cu(100)

    Science.gov (United States)

    Karimi, M.; Tibbits, P.; Ila, D.; Dalins, I.; Vidali, G.

    1991-01-01

    Isothermal-isobaric Molecular Dynamics (MD) simulation of a submonolayer Pb film in c(2x2) ordered structure adsorbed on a Cu(100) substrate showed retention of order to high T. The Embedded Atom Method (EAM) calculated the energy of atoms of overlayer and substrate. The time-averaged squared modulus of the two dimensional structure factor for the Pb overlayer measured the order of the overlayer. The results are for increasing T only, and require verification by simulated cooling.

  15. Overlay performance with advanced ATHENA trademark alignment strategies

    CERN Document Server

    Huijbregtse, Jeroen; Jeunink, Andre; Megens, Henry; Navarro, Ramon; Simons, Geert; Swinnen, Bart; Tolsma, Hoite; Van Bilsen, Frank; Van Haren, Richard

    2003-01-01

    The introduction of the ATHENA**T**M alignment sensor has made advanced applications of the sensor data increasingly important to meet the tightening overlay specifications for future technology nodes. As part of the total overlay budget, the effects of different alignment strategies on overlay performance need to be investigated. Keeping in mind that such strategies are simple and easy to use, two developments are addressed: advanced alignment recipes and advanced mark designs. (Edited abstract) 8 Refs.

  16. Assessment of a Cambridge Structural Database-driven overlay program.

    Science.gov (United States)

    Giangreco, Ilenia; Olsson, Tjelvar S G; Cole, Jason C; Packer, Martin J

    2014-11-24

    We recently published an improved methodology for overlaying multiple flexible ligands and an extensive data set for validating pharmacophore programs. Here, we combine these two developments and present evidence of the effectiveness of the new overlay methodology at predicting correct superimpositions for systems with varying levels of complexity. The overlay program was able to generate correct predictions for 95%, 73%, and 39% of systems classified as easy, moderate, and hard, respectively.

  17. Molecular Dynamics study of Pb overlayer on Cu(100)

    Science.gov (United States)

    Karimi, M.; Tibbits, P.; Ila, D.; Dalins, I.; Vidali, G.

    1991-01-01

    Isothermal-isobaric Molecular Dynamics (MD) simulation of a submonolayer Pb film in c(2x2) ordered structure adsorbed on a Cu(100) substrate showed retention of order to high T. The Embedded Atom Method (EAM) calculated the energy of atoms of overlayer and substrate. The time-averaged squared modulus of the two dimensional structure factor for the Pb overlayer measured the order of the overlayer. The results are for increasing T only, and require verification by simulated cooling.

  18. Capacity of Intelligent Underlay and Overlay Network

    DEFF Research Database (Denmark)

    Ling, Yim; Elling, Jan; Nielsen, Thomas Toftegaard

    1996-01-01

    This paper suggests a method of dimensioning the cell configuration of radio sites in a cellular network using the intelligent overlay and underlay (IOU) technique. The traffic capacity has been analysed by means of a teletraffic model, which is developed based on the classical theory of overflow...... and therefore can be used to dimension the network. The model shows that the increase of capacity for a GSM network with 34 frequencies is about 30%. Further capacity enhancement can be achieved by intelligent frequency planning method which is currently being developed...

  19. The hilum overlay sign in a child

    Directory of Open Access Journals (Sweden)

    M J Van Wyk

    2010-12-01

    Full Text Available A 9-month-old girl presented with a 1-month history of coughing. A chest X-ray (CXR was performed, and the antero-posterior view demonstrated the hilum overlay sign. Furthermore, there was absence of the azygo-oesophageal line and bilateral paraspinal lines. The lateral CXR revealed a posterior mediastinal mass. Subsequently, a computed tomogram of the chest confirmed a posterior mediastinal mass, with calcifications and intraspinal extension consistent with neuroblastoma. Histological analysis confirmed this mass as a neuroblastoma.

  20. Practical Coding Schemes for Cognitive Overlay Radios

    CERN Document Server

    Kurniawan, Ernest; Rini, Stefano

    2012-01-01

    We develop practical coding schemes for the cognitive overlay radios as modeled by the cognitive interference channel, a variation of the classical two user interference channel where one of the transmitters has knowledge of both messages. Inspired by information theoretical results, we develop a coding strategy for each of the three parameter regimes where capacity is known. A key feature of the capacity achieving schemes in these regimes is the joint decoding of both users' codewords, which we accomplish by performing a posteriori probability calculation over a combined trellis. The schemes are shown to perform close to the capacity limit with low error rate.

  1. P2P overlay over Simctl

    OpenAIRE

    Sicart López, Gerard Carles

    2016-01-01

    This project intends to find and implement a p2p overlay over the simctl platform. Simctl is used both for teaching and research in the network engineering department. P2P systems became an interesting area since early 2000. Researchers conducted a large amount of research in some challenging areas and, to check their experiments, several implementations and simulators were created. Over time, Internet has evolved and P2P has been widely used for file sharing, but the main structured P2P o...

  2. Reduction of Liquid Clad Formation Due to Solid State Diffusion in Clad Brazing Sheet

    Science.gov (United States)

    Benoit, Michael J.; Whitney, Mark A.; Wells, Mary A.; Winkler, Sooky

    2016-12-01

    Warm forming operations have shown promise in expanding automotive heat exchanger designs by increasing forming limits of clad brazing sheet. The impact of isothermal holds below the clad melting temperature on subsequent brazeability has not previously been studied in detail. The effect of these holds on brazeability, as measured by the clad thickness loss due to solid state diffusion of Si out of the clad layer prior to clad melting, was assessed through parallel DSC and optical microscopy measurements, as well as through the use of a previously developed model. EPMA measurements were also performed to support the other measures. Overall, the same trends were predicted by DSC, microscopy, and the theoretical model; however, the DSC predictions were unable to accurately predict remaining clad thickness prior to melting, even after correcting the data for clad-core interactions. Microscopy measurements showed very good agreement with the model predictions, although there were slight discrepancies at short hold times due to the inability of the model to account for clad loss during heating to the brazing temperature. Further microscopy measurements showed that when the heating rate is set below a critical value, there is a reduction in the clad thickness from the as-received condition.

  3. Overlay Share Mesh for Interactive Group Communication with High Dynamic

    Institute of Scientific and Technical Information of China (English)

    WU Yan-hua; CAI Yun-ze; XU Xiao-ming

    2007-01-01

    An overlay share mesh infrastructure is presented for high dynamic group communication systems, such as distributed interactive simulation (DIS) and distributed virtual environments (DVE). Overlay share mesh infrastructure can own better adapting ability for high dynamic group than tradition multi-tree multicast infrastructure by sharing links among different groups. The mechanism of overlay share mesh based on area of interest (AOI) was discussed in detail in this paper. A large number of simulation experiments were done and the permance of mesh infrastructure was studied. Experiments results proved that overlay mesh infrastructure owns better adaptability than traditional multi-tree infrastructure for high dynamic group communication systems.

  4. The Segregation and Liquation Crackings in the HAZ of Multipass Laser-Welded Joints for Nuclear Power Plants

    Science.gov (United States)

    Li, Gang; Lu, Xiaofeng; Zhu, Xiaolei; Huang, Jian; Liu, Luwei; Wu, Yixiong

    2017-08-01

    The segregation and liquation crackings in the heat-affected zone (HAZ) beside Inconel 52M overlays of multipass laser-welded joints are investigated for nuclear power plants. The results indicate that Nb-rich precipitates are distributed in chains and some aggregate together as coarse particles in the local regions at the interface. With increasing heat input, the transition width becomes widened and the fraction of the precipitates at the interface significantly increases. Closely associated to Nb segregation, liquation crackings occur along columnar dendrites in the HAZ beside Inconel 52M overlays. Due to no deformation coordination of the columnar dendrites with Nb-rich segregates in Inconel 52M overlays, liquation crackings occur in thermal cycle of multipass laser welding. The enrichment of Nb element in the interdendritic regions increases favorable factors of liquation crackings at grain boundaries.

  5. Birefringence analysis of segmented cladding fiber.

    Science.gov (United States)

    Kumar, Ajeet; Rastogi, Vipul; Agrawal, Arti; Rahman, B M A

    2012-05-20

    We present a full-vectorial modal analysis of a segmented cladding fiber (SCF). The analysis is based on the H-field vectorial finite element method (VFEM) employing polar mesh geometry. Using this method, we have analyzed the circular SCF and the elliptical SCF. We have found that the birefringence of the circular SCF is very small (1.0×10(-8)). Birefringence of a highly elliptical SCF can be altered to some extent by the number of segments and duty cycle of segmentation in the segmented cladding. However, the change is not profound. The analysis shows that the circular SCF possesses low birefringence and that the segmented cladding does not add any significant birefringence in an elliptical fiber. This result strongly indicates that small deviations in the segmented cladding parameters arising from fabrication process do not significantly affect the birefringence of the fiber.

  6. Comparing Laser Welding Technologies with Friction Stir Welding for Production of Aluminum Tailor-Welded Blanks

    Energy Technology Data Exchange (ETDEWEB)

    Hovanski, Yuri; Carsley, John; Carlson, Blair; Hartfield-Wunsch, Susan; Pilli, Siva Prasad

    2014-01-15

    A comparison of welding techniques was performed to determine the most effective method for producing aluminum tailor-welded blanks for high volume automotive applications. Aluminum sheet was joined with an emphasis on post weld formability, surface quality and weld speed. Comparative results from several laser based welding techniques along with friction stir welding are presented. The results of this study demonstrate a quantitative comparison of weld methodologies in preparing tailor-welded aluminum stampings for high volume production in the automotive industry. Evaluation of nearly a dozen welding variations ultimately led to down selecting a single process based on post-weld quality and performance.

  7. Formation of NiCrAlY laser cladding with preplaced method; Funtai tofu reza kuraddingu ho ni yoru NiCrAlY himaku no keisei

    Energy Technology Data Exchange (ETDEWEB)

    Iwamoto, H. [Chiyoda Chemical Engineering and Construction Co. Ltd., Tokyo (Japan)] Sumikawa, T. [Isuzu Motors Ltd., Tokyo (Japan)] Nishida, K. [Ehime Univ., Ehime (Japan). Graduate School; Nishida, M.; Araki, T. [Ehime Univ., Ehime (Japan). Faculty of Engineering

    1997-05-05

    Cladding technique on the surface of structure materials using high corrosion resistance and wear resistance materials has been used in many fields as compared to conventional one. The heat source for cladding was mainly arc welding, however, these recent years, laser cladding where laser having special characteristics like high control, high output density and so forth is used as a heat source, has been studied. In this report, in order to cope with the change in composition of base material, coating layer formation with preplaced method was studied systematically using NiCrAlY powder formed by mixing mechanically commercial metal powder with raw material powder and low power (1200W) CO2 laser. As a result, good NiCrAlY cladded layer with good composition and with no defect was achieved using basic powder formed by mixing mechanically the metallic powder and commercial organic binder. Cladding of broad area was possible by weaving method even at low power (1200W) CO2 laser. Cladded layer with lower dilution ratio and higher cross sectional area was achieved with smaller powder particle diameter. 9 refs., 11 figs., 4 tabs.

  8. Coil Welding Aid

    Science.gov (United States)

    Wiesenbach, W. T.; Clark, M. C.

    1983-01-01

    Positioner holds coil inside cylinder during tack welding. Welding aid spaces turns of coil inside cylinder and applies contact pressure while coil is tack-welded to cylinder. Device facilitates fabrication of heat exchangers and other structures by eliminating hand-positioning and clamping of individual coil turns.

  9. Variable polarity arc welding

    Science.gov (United States)

    Bayless, E. O., Jr.

    1991-01-01

    Technological advances generate within themselves dissatisfactions that lead to further advances in a process. A series of advances in welding technology which culminated in the Variable Polarity Plasma Arc (VPPA) Welding Process and an advance instituted to overcome the latest dissatisfactions with the process: automated VPPA welding are described briefly.

  10. Welding Course Curriculum.

    Science.gov (United States)

    Genits, Joseph C.

    This guide is intended for use in helping students gain a fundamental background on the major aspects of the welding trade. The course emphasis is on mastery of the manipulative skills necessary to develop successful welding techniques and on acquisition of an understanding of the specialized tools and equipment used in welding. The first part…

  11. Instructional Guidelines. Welding.

    Science.gov (United States)

    Fordyce, H. L.; Doshier, Dale

    Using the standards of the American Welding Society and the American Society of Mechanical Engineers, this welding instructional guidelines manual presents a course of study in accordance with the current practices in industry. Intended for use in welding programs now practiced within the Federal Prison System, the phases of the program are…

  12. Double-clad nuclear fuel safety rod

    Science.gov (United States)

    McCarthy, William H.; Atcheson, Donald B.; Vaidyanathan, Swaminathan

    1984-01-01

    A device for shutting down a nuclear reactor during an undercooling or overpower event, whether or not the reactor's scram system operates properly. This is accomplished by double-clad fuel safety rods positioned at various locations throughout the reactor core, wherein melting of a secondary internal cladding of the rod allows the fuel column therein to shift from the reactor core to place the reactor in a subcritical condition.

  13. Optimization of metal-clad waveguide sensors

    DEFF Research Database (Denmark)

    Skivesen, N.; Horvath, R.; Pedersen, H.C.

    2005-01-01

    The present paper deals with the optimization of metal-clad waveguides for sensor applications to achieve high sensitivity for adlayer and refractive index measurements. By using the Fresnel reflection coefficients both the angular shift and the width of the resonances in the sensorgrams are taken...... into account. Our optimization shows that it is possible for metal-clad waveguides to achieve a sensitivity improvement of 600% compared to surface-plasmon-resonance sensors....

  14. Real cell overlay measurement through design based metrology

    Science.gov (United States)

    Yoo, Gyun; Kim, Jungchan; Park, Chanha; Lee, Taehyeong; Ji, Sunkeun; Jo, Gyoyeon; Yang, Hyunjo; Yim, Donggyu; Yamamoto, Masahiro; Maruyama, Kotaro; Park, Byungjun

    2014-04-01

    Until recent device nodes, lithography has been struggling to improve its resolution limit. Even though next generation lithography technology is now facing various difficulties, several innovative resolution enhancement technologies, based on 193nm wavelength, were introduced and implemented to keep the trend of device scaling. Scanner makers keep developing state-of-the-art exposure system which guarantees higher productivity and meets a more aggressive overlay specification. "The scaling reduction of the overlay error has been a simple matter of the capability of exposure tools. However, it is clear that the scanner contributions may no longer be the majority component in total overlay performance. The ability to control correctable overlay components is paramount to achieve the desired performance.(2)" In a manufacturing fab, the overlay error, determined by a conventional overlay measurement: by using an overlay mark based on IBO and DBO, often does not represent the physical placement error in the cell area of a memory device. The mismatch may arise from the size or pitch difference between the overlay mark and the cell pattern. Pattern distortion, caused by etching or CMP, also can be a source of the mismatch. Therefore, the requirement of a direct overlay measurement in the cell pattern gradually increases in the manufacturing field, and also in the development level. In order to overcome the mismatch between conventional overlay measurement and the real placement error of layer to layer in the cell area of a memory device, we suggest an alternative overlay measurement method utilizing by design, based metrology tool. A basic concept of this method is shown in figure1. A CD-SEM measurement of the overlay error between layer 1 and 2 could be the ideal method but it takes too long time to extract a lot of data from wafer level. An E-beam based DBM tool provides high speed to cover the whole wafer with high repeatability. It is enabled by using the design as a

  15. Hybrid overlay metrology with CDSEM in a BEOL patterning scheme

    Science.gov (United States)

    Leray, Philippe; Jehoul, Christiane; Inoue, Osamu; Okagawa, Yutaka

    2015-03-01

    Overlay metrology accuracy is a major concern for our industry. Advanced logic process require more tighter overlay control for multipatterning schemes. TIS (Tool Induced Shift) and WIS (Wafer Induced Shift) are the main issues for IBO (Image Based Overlay) and DBO (Diffraction Based Overlay). Methods of compensation have been introduced, some are even very efficient to reduce these measured offsets. Another related question is about the overlay target designs. These targets are never fully representative of the design rules, strong efforts have been achieved, but the device cannot be completely duplicated. Ideally, we would like to measure in the device itself to verify the real overlay value. Top down CDSEM can measure critical dimensions of any structure, it is not dependent of specific target design. It can also measure the overlay errors but only in specific cases like LELE (Litho Etch Litho Etch) after final patterning. In this paper, we will revisit the capability of the CDSEM at final patterning by measuring overlay in dedicated targets as well as inside a logic and an SRAM design. In the dedicated overlay targets, we study the measurement differences between design rules gratings and relaxed pitch gratings. These relaxed pitch which are usually used in IBO or DBO targets. Beyond this "simple" LELE case, we will explore the capability of the CDSEM to measure overlay even if not at final patterning, at litho level. We will assess the hybridization of DBO and CDSEM for reference to optical tools after final patterning. We will show that these reference data can be used to validate the DBO overlay results (correctables and residual fingerprints).

  16. Laser welding study for further development in essential power plant part repairs

    Directory of Open Access Journals (Sweden)

    Isarawit Chaopanich

    2015-06-01

    Full Text Available The objective of this research work was to study the effects of laser welding when compared with shield metal arc welding (SMAW process on the heat input, welded deposit rate, residual stress, distortion, microstructure and micro hardness. The martensitic stainless steel grade 431 specimens were overlay welded with the stainless steel filler metals. From the results, the heat input of 0.26 kJ/mm in laser welding calculated was significantly lower than that of 1.66 kJ/mm in SMAW, and contributed to low level residual stress, minimal distortion, very small penetration depth and heat affected zone (HAZ of less than 100 µm. The micro hardness results indicated that the maximum value from laser welding in the HAZ was 370.2 HV lower than the value from SMAW of 525.5 HV. The welded deposit rate for laser welding was with 26.5 mm3 /min remarkably lower than the rate for SMAW of 1,800 mm3 /min.

  17. Effect of welding parameters of Gas Metal Arc welding on weld bead geometry: A Review

    Directory of Open Access Journals (Sweden)

    Pushp Kumar Baghel

    2012-07-01

    Full Text Available Weld quality comprises bead geometry and its microstructure, which influence the mechanical properties of the weld. This brief review illustrates the effect of pulse parameters on weld quality. The responsefactors, namely bead penetration, weld width, reinforcement height, weld penetration shape factor and weld reinforcement form factor as affected by arc voltage, wire feed rate, welding speed, gas flow rate and nozzle-toplate distance has also been analysed

  18. Investigation on the Interface Morphologies of Explosive Welding of Inconel 625 to Steel A516 Plates

    Science.gov (United States)

    Mousavi, S. A. A. Akbari; Zareie, H. R.

    2011-01-01

    The purpose of this study is to produce composite plates by explosive cladding process. This is a process in which the controlled energy of explosives is used to create a metallic bond between two similar or dissimilar materials. The welding conditions were tailored through parallel geometry route with different operational parameters. In this investigation, a two-pronged study was adopted to establish the conditions required for producing successful solid state welding: (a) Analytical calculations to determine the weldability domain or welding window; (b) Metallurgical investigations of explosive welding experiments carried out under different explosive ratios to produce both wavy and straight interfaces. The analytical calculations confirm the experimental results. Optical microscopy studies show that a transition from a smooth to wavy interface occurs with an increase in explosive ratio. SEM studies show that the interface was outlined by characteristic sharp transition between two materials.

  19. Fabrication and Lasing Property of Yb~(3+)-doped Double-Clad Fibers with Novel Inner Cladding

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The Yb3+-doped double-clad fibers with novel inner cladding have been made by using MCVD process, solution-doping method and optical machining together. The laser power and slope efficiency of the fiber lasers are higher than 1.8W and 50% respectively.

  20. Optically controlled welding system

    Science.gov (United States)

    Gordon, Stephen S. (Inventor)

    1989-01-01

    An optically controlled welding system (10) wherein a welding torch (12) having through-the-torch viewing capabilities is provided with an optical beam splitter (56) to create a transmitted view and a reflective view of a welding operation. These views are converted to digital signals which are then processed and utilized by a computerized robotic welder (15) to make the welding torch responsive thereto. Other features includes an actively cooled electrode holder (26) which minimizes a blocked portion of the view by virtue of being constructed of a single spoke or arm (28) and a weld pool contour detector (14) comprising a laser beam directed onto the weld pool with the position of specular radiation reflected therefrom being characteristic of a penetrated or unpenetrated condition of the weld pool.

  1. Community overlays upon real-world complex networks

    NARCIS (Netherlands)

    Ge, X.; Wang, H.

    2012-01-01

    Many networks are characterized by the presence of communities, densely intra-connected groups with sparser inter-connections between groups. We propose a community overlay network representation to capture large-scale properties of communities. A community overlay Go can be constructed upon a netwo

  2. Multi-level Reconfigurable Self-organization in Overlay Services

    NARCIS (Netherlands)

    Pournaras, E.

    2013-01-01

    Large-scale decentralized systems organized in overlay networks are complex to manage. Such systems integrate organizational complexity in the application-level resulting in low abstraction and modularity in their services. This thesis introduces a multi-level conceptual architecture for overlay

  3. Community overlays upon real-world complex networks

    NARCIS (Netherlands)

    Ge, X.; Wang, H.

    2012-01-01

    Many networks are characterized by the presence of communities, densely intra-connected groups with sparser inter-connections between groups. We propose a community overlay network representation to capture large-scale properties of communities. A community overlay Go can be constructed upon a

  4. Strategic intelligence on emerging technologies: Scientometric overlay mapping

    NARCIS (Netherlands)

    Rotolo, D.; Rafols, I.; Hopkins, M.M.; Leydesdorff, L.

    This paper examines the use of scientometric overlay mapping as a tool of “strategic intelligence” to aid the governing of emerging technologies. We develop an integrative synthesis of different overlay mapping techniques and associated perspectives on technological emergence across geographical,

  5. EOS: Evolutionary Overlay Service in Peer-to-Peer Systems

    Directory of Open Access Journals (Sweden)

    L. I. Zhijun

    2005-01-01

    Full Text Available The peer-to-peer (P2P systems nowadays can be mainly classified into two categories: structured and structure-less systems based on their overlay organization. The structured systems can achieve determinate efficiency due to their rigorous structure with the cost of losing robustness and vice versa. We provide a semi-structured overlay based on the separation of routing structures and overlay organizations in this paper and the new overlay can achieve determinate efficiency with high robustness. Moreover, the performance of the existing overlay is determined by the initial design and the overlay can not evolve with the information collected. But the new overlay devised in this paper is evolutionary inherent and accompanied by evolving service (EOS, EOS can improve the performance with the running of the P2P systems. Finally, our evolutionary overlay structure is constructed on the basis of linear algebra. So, the EOS can be theoretically analyzed and the results indicate that EOS can work with preferable integrated performance. The experimental results gained on the simulative platform verify the performance of EOS further.

  6. Finite elements simulation of reflective cracking in asphaltic overlays

    NARCIS (Netherlands)

    Scarpas, A.; De Bondt, A.H.

    1996-01-01

    Overlaying is one of the most popular and cost effective techniques of rehabilitation of cracked pavements. The placing of reinforcement between the overlay and the top layer of the cracked pavement is currently being utilised as a possible technique for delaying the development of cracks into the o

  7. Diffraction-based overlay metrology for double patterning technologies

    Science.gov (United States)

    Dasari, Prasad; Korlahalli, Rahul; Li, Jie; Smith, Nigel; Kritsun, Oleg; Volkman, Cathy

    2009-03-01

    The extension of optical lithography to 32nm and beyond is made possible by Double Patterning Techniques (DPT) at critical levels of the process flow. The ease of DPT implementation is hindered by increased significance of critical dimension uniformity and overlay errors. Diffraction-based overlay (DBO) has shown to be an effective metrology solution for accurate determination of the overlay errors associated with double patterning [1, 2] processes. In this paper we will report its use in litho-freeze-litho-etch (LFLE) and spacer double patterning technology (SDPT), which are pitch splitting solutions that reduce the significance of overlay errors. Since the control of overlay between various mask/level combinations is critical for fabrication, precise and accurate assessment of errors by advanced metrology techniques such as spectroscopic diffraction based overlay (DBO) and traditional image-based overlay (IBO) using advanced target designs will be reported. A comparison between DBO, IBO and CD-SEM measurements will be reported. . A discussion of TMU requirements for 32nm technology and TMU performance data of LFLE and SDPT targets by different overlay approaches will be presented.

  8. Multi-level Reconfigurable Self-organization in Overlay Services

    NARCIS (Netherlands)

    Pournaras, E.

    2013-01-01

    Large-scale decentralized systems organized in overlay networks are complex to manage. Such systems integrate organizational complexity in the application-level resulting in low abstraction and modularity in their services. This thesis introduces a multi-level conceptual architecture for overlay ser

  9. Multi-level Reconfigurable Self-organization in Overlay Services

    NARCIS (Netherlands)

    Pournaras, E.

    2013-01-01

    Large-scale decentralized systems organized in overlay networks are complex to manage. Such systems integrate organizational complexity in the application-level resulting in low abstraction and modularity in their services. This thesis introduces a multi-level conceptual architecture for overlay ser

  10. Effect of Colored Overlays on Computer Vision Syndrome (CVS

    Directory of Open Access Journals (Sweden)

    Mark Rosenfield, MCOptom, PhD

    2015-06-01

    Full Text Available Background: Colored overlays may produce an improvement in reading when superimposed over printed materials. This study determined whether improvements in reading occur when the overlays are placed over a computer monitor. Methods: Subjects (N=30 read from a computer screen for 10 minutes with either a Cerium or control overlay positioned on the monitor. In a third condition, no overlay was present. Immediately following each trial, subjects reported ocular and visual symptoms experienced during the task. Results: Mean symptom scores following the Cerium, control, and no overlay conditions were 12.83, 17.37, and 15.65, respectively (p=0.47. However, a subgroup of 7 subjects (23% reported significant improvements with the Cerium overlay. The mean symptom scores for the Cerium, control, and no overlay trials for this subgroup were 12.14, 29.86, and 28.93, respectively (p=0.03. No significant improvements in either reading speed or reading errors were observed in this subgroup. Conclusion: The use of colored overlays may provide a treatment method for some subjects reporting symptoms during computer use.

  11. TEC – Thin Environmental Cladding

    Directory of Open Access Journals (Sweden)

    Alan Tomasi

    2014-06-01

    Full Text Available Corresponding author: Alan Tomasi, Group R&D Project Manager, Permasteelisa S.p.A., viale E. Mattei 21/23 | 31029 Vittorio Veneto, Treviso, Italy. Tel.: +39 0438 505207; E-mail: a.tomasi@permasteelisagroup.com; www.permasteelisagroup.com Permasteelisa Group developed with Fiberline Composites a new curtain wall system (Thin Environmental Cladding or TEC, making use of pultruded GFRP (Glass Fiber Reinforced Polymer material instead of traditional aluminum. Main advantages using GFRP instead of aluminum are the increased thermal performance and the limited environmental impact. Selling point of the selected GFRP resin is the light transmission, which results in pultruded profiles that allow the visible light to pass through them, creating great aesthetical effects. However, GFRP components present also weaknesses, such as high acoustic transmittance (due to the reduced weight and anisotropy of the material, low stiffness if compared with aluminum (resulting in higher facade deflection and sensible fire behavior (as combustible material. This paper will describe the design of the TEC-facade, highlighting the functional role of glass within the facade concept with regards to its acoustic, structural, aesthetics and fire behavior.

  12. Analyses of cladding modes in photonic crystal fiber.

    Science.gov (United States)

    Park, Hyun Chul; Hwang, In Kag; Yeom, Dong Il; Kim, Byoung Yoon

    2007-11-12

    Characteristics of cladding modes in a photonic crystal fiber (PCF) are numerically analyzed using the plane wave expansion method. The presence of the outer silica ring in the PCF tends to push the optical fields of the cladding modes toward the rim of the PCF, which creates 'ring modes' whose fields are tightly confined in the outer ring. The dispersion of the cladding modes are determined mainly by the dispersive property of the holey cladding structure. The optical field patterns of the cladding modes and the beatlengths between the fundamental mode and the cladding modes are also investigated.

  13. Effect of CMT multi-layer narrow gap welding parameters on weld formation%CMT窄间隙多层多道焊接工艺参数对焊缝成形的影响

    Institute of Scientific and Technical Information of China (English)

    周方明; 孙红辉; 宋辉; 周涌明; 张军

    2011-01-01

    In order to reduce spatter, welding heat input, welding residual stress and welding distortion, the influences of welding space of CMT flat overlaying and torch angle on welding formation are studied, and the welding test of CMT multi-layer narrow gap welding is carried out. The results show that good welding formation can be got when the welding space is 2/3 of the single weld width of the first layer and 5/9 of the single weld width of the other layers in the narrow gap welding. In the narrow gap sidewall welding, the good welding formation and sidewall penetration depth can be got when the welding torch at 75°to the horizontal and wire ends 1~2 mm are away from the sidewall. The multi-layer narrow gap welding with low welding heat input can be executed by adopting CMT welding system. A feasible and simple method is provided for reducing welding residual stress and welding distortion.%为了减少焊接热输入和飞溅,降低焊接残余应力和焊接变形,研究了CMT平板堆焊道间距及焊枪倾角对焊缝成形的影响,进行了CMT窄间隙多层多道焊接试验.结果表明,在窄间隙焊接时,第1层焊道间距为单-焊缝熔宽的2/3,以后各层焊道间距为单-焊缝熔宽的5/9,可以获得良好的焊缝成形;在窄间隙侧壁焊接时,焊枪与水平面夹角为75°,焊丝端部距侧壁1~2 mm时,侧壁熔深都在1 mm以上,成形较好,适于侧壁的焊接.采用CMT焊接系统,能够以较低的热输入进行窄间隙多层多道焊,从而为降低焊接残余应力和减少焊接变形提供了一种简单可行的方法.

  14. Improving text recognition by distinguishing scene and overlay text

    Science.gov (United States)

    Quehl, Bernhard; Yang, Haojin; Sack, Harald

    2015-02-01

    Video texts are closely related to the content of a video. They provide a valuable source for indexing and interpretation of video data. Text detection and recognition task in images or videos typically distinguished between overlay and scene text. Overlay text is artificially superimposed on the image at the time of editing and scene text is text captured by the recording system. Typically, OCR systems are specialized on one kind of text type. However, in video images both types of text can be found. In this paper, we propose a method to automatically distinguish between overlay and scene text to dynamically control and optimize post processing steps following text detection. Based on a feature combination a Support Vector Machine (SVM) is trained to classify scene and overlay text. We show how this distinction in overlay and scene text improves the word recognition rate. Accuracy of the proposed methods has been evaluated by using publicly available test data sets.

  15. Predicting welding residual stresses in a dissimilar metal girth welded pipe using 3D finite element model with a simplified heat source

    Energy Technology Data Exchange (ETDEWEB)

    Deng, Dean, E-mail: deandeng@cqu.edu.c [College of Materials Science and Engineering, Chongqing University, Shazheng Street 174, Shapingba, Chongqing 400044 (China); Kiyoshima, Shoichi [Research Center of Computational Mechanics, Inc., Togoshi NI-Bldg., 1-7-1 Togoshi, Shinagawa-ku, Tokyo 142-0041 (Japan); Ogawa, Kazuo [Japan Nuclear Energy Safety Organization, TOKYU REIT Toranomon Bldg, 3-17-1, Toranomon, Minato-ku, Tokyo 105-0001 (Japan); Yanagida, Nobuyoshi [Hitachi Ltd. 1-1, Saiwa-cho 3-chome, Hitachi-shi, Ibaraki-ken 317-8511 (Japan); Saito, Koichi [Hitachi-GE Nuclear Energy, Ltd. 2-2, Omika-cho, 5-chome, Hitachi-shi, Ibaraki-ken 319-1221 (Japan)

    2011-01-15

    Research highlights: Welding residual stresses have asymmetrical distributions in the dissimilar metal pipe. Variable length heat source model can largely save computing time. Besides welding, other thermal processes also affect residual stresses. - Abstract: Dissimilar metal welds are commonly used in nuclear power plants to connect low alloy steel components and austenitic stainless steel piping systems. The integrity assessment and life estimation for such welded structures require consideration of residual stresses induced by manufacturing processes. Because the fabrication process of dissimilar metal weld joints is considerably complex, it is very difficult to accurately predict residual stresses. In this study, both numerical simulation technology and experimental method were used to investigate welding residual stress distribution in a dissimilar metal pipe joint with a medium diameter, which were performed by a multi-pass welding process. Firstly, an experimental mock-up was fabricated to measure the residual stress distributions on the inside and the outside surfaces. Then, a time-effective 3-D finite element model was developed to simulate welding residual stresses through using a simplified moving heat source. The simplified heat source method could complete the thermo-mechanical analysis in an acceptable time, and the simulation results generally matched the measured data near the weld zone. Through comparing the simulation results and the experimental measurements, we can infer that besides the multi-pass welding process other key manufacturing processes such as cladding, buttering and heat treatment should also be taken into account to accurately predict residual stresses in the whole range of the dissimilar metal pipe.

  16. Decentralized Overlay for Federation of Enterprise Clouds

    CERN Document Server

    Ranjan, Rajiv

    2008-01-01

    This chapter describes Aneka-Federation, a decentralized and distributed system that combines enterprise Clouds, overlay networking, and structured peer-to-peer techniques to create scalable wide-area networking of compute nodes for high-throughput computing. The Aneka-Federation integrates numerous small scale Aneka Enterprise Cloud services and nodes that are distributed over multiple control and enterprise domains as parts of a single coordinated resource leasing abstraction. The system is designed with the aim of making distributed enterprise Cloud resource integration and application programming flexible, efficient, and scalable. The system is engineered such that it: enables seamless integration of existing Aneka Enterprise Clouds as part of single wide-area resource leasing federation; self-organizes the system components based on a structured peer-to-peer routing methodology; and presents end-users with a distributed application composition environment that can support variety of programming and execu...

  17. Characterization of waferstepper and process related front- to backwafer overlay errors in bulk micro machining using electrical overlay test structures

    NARCIS (Netherlands)

    Van Zeijl, H.W.; Bijnen, F.G.C.; Slabbekoorn, J.

    2004-01-01

    To validate the Front- To Backwafer Alignment (FTBA) calibration and to investigate process related overlay errors, electrical overlay test structures are used that requires FTBA [1]. Anisotropic KOH etch through the wafer is applied to transfer the backwafer pattern to the frontwafer. Consequently,

  18. Welding arc plasma physics

    Science.gov (United States)

    Cain, Bruce L.

    1990-01-01

    The problems of weld quality control and weld process dependability continue to be relevant issues in modern metal welding technology. These become especially important for NASA missions which may require the assembly or repair of larger orbiting platforms using automatic welding techniques. To extend present welding technologies for such applications, NASA/MSFC's Materials and Processes Lab is developing physical models of the arc welding process with the goal of providing both a basis for improved design of weld control systems, and a better understanding of how arc welding variables influence final weld properties. The physics of the plasma arc discharge is reasonably well established in terms of transport processes occurring in the arc column itself, although recourse to sophisticated numerical treatments is normally required to obtain quantitative results. Unfortunately the rigor of these numerical computations often obscures the physics of the underlying model due to its inherent complexity. In contrast, this work has focused on a relatively simple physical model of the arc discharge to describe the gross features observed in welding arcs. Emphasis was placed of deriving analytic expressions for the voltage along the arc axis as a function of known or measurable arc parameters. The model retains the essential physics for a straight polarity, diffusion dominated free burning arc in argon, with major simplifications of collisionless sheaths and simple energy balances at the electrodes.

  19. VPPA weld model evaluation

    Science.gov (United States)

    McCutcheon, Kimble D.; Gordon, Stephen S.; Thompson, Paul A.

    1992-07-01

    NASA uses the Variable Polarity Plasma Arc Welding (VPPAW) process extensively for fabrication of Space Shuttle External Tanks. This welding process has been in use at NASA since the late 1970's but the physics of the process have never been satisfactorily modeled and understood. In an attempt to advance the level of understanding of VPPAW, Dr. Arthur C. Nunes, Jr., (NASA) has developed a mathematical model of the process. The work described in this report evaluated and used two versions (level-0 and level-1) of Dr. Nunes' model, and a model derived by the University of Alabama at Huntsville (UAH) from Dr. Nunes' level-1 model. Two series of VPPAW experiments were done, using over 400 different combinations of welding parameters. Observations were made of VPPAW process behavior as a function of specific welding parameter changes. Data from these weld experiments was used to evaluate and suggest improvements to Dr. Nunes' model. Experimental data and correlations with the model were used to develop a multi-variable control algorithm for use with a future VPPAW controller. This algorithm is designed to control weld widths (both on the crown and root of the weld) based upon the weld parameters, base metal properties, and real-time observation of the crown width. The algorithm exhibited accuracy comparable to that of the weld width measurements for both aluminum and mild steel welds.

  20. The Absorption Characteristics of Inhomogeneous Double-Clad Fibers

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The absorption characteristics of radially inhomogeneous double-clad fiber (DCF) are investigated firstly with the method of caustic radius, combined with the method of WKBJ. The results are significant for double-clad optical fiber lasers and amplifiers.

  1. Multilayer cladding with hyperbolic dispersion for plasmonic waveguides

    DEFF Research Database (Denmark)

    Babicheva, Viktoriia; Shalaginov, Mikhail Y.; Ishii, Satoshi;

    2015-01-01

    We study the properties of plasmonic waveguides with a dielectric core and multilayer metal-dielectric claddings that possess hyperbolic dispersion. The waveguides hyperbolic multilayer claddings show better performance in comparison to conventional plasmonic waveguides. © OSA 2015....

  2. Capturing reflected cladding modes from a fiber Bragg grating with a double-clad fiber coupler.

    Science.gov (United States)

    Baiad, Mohamad Diaa; Gagné, Mathieu; Lemire-Renaud, Simon; De Montigny, Etienne; Madore, Wendy-Julie; Godbout, Nicolas; Boudoux, Caroline; Kashyap, Raman

    2013-03-25

    We present a novel measurement scheme using a double-clad fiber coupler (DCFC) and a fiber Bragg grating (FBG) to resolve cladding modes. Direct measurement of the optical spectra and power in the cladding modes is obtained through the use of a specially designed DCFC spliced to a highly reflective FBG written into slightly etched standard photosensitive single mode fiber to match the inner cladding diameter of the DCFC. The DCFC is made by tapering and fusing two double-clad fibers (DCF) together. The device is capable of capturing backward propagating low and high order cladding modes simply and efficiently. Also, we demonstrate the capability of such a device to measure the surrounding refractive index (SRI) with an extremely high sensitivity of 69.769 ± 0.035 μW/RIU and a resolution of 1.433 × 10(-5) ± 8 × 10(-9) RIU between 1.37 and 1.45 RIU. The device provides a large SRI operating range from 1.30 to 1.45 RIU with sufficient discrimination for all individual captured cladding modes. The proposed scheme can be adapted to many different types of bend, temperature, refractive index and other evanescent wave based sensors.

  3. Dual wire welding torch and method

    Science.gov (United States)

    Diez, Fernando Martinez; Stump, Kevin S.; Ludewig, Howard W.; Kilty, Alan L.; Robinson, Matthew M.; Egland, Keith M.

    2009-04-28

    A welding torch includes a nozzle with a first welding wire guide configured to orient a first welding wire in a first welding wire orientation, and a second welding wire guide configured to orient a second welding wire in a second welding wire orientation that is non-coplanar and divergent with respect to the first welding wire orientation. A method of welding includes moving a welding torch with respect to a workpiece joint to be welded. During moving the welding torch, a first welding wire is fed through a first welding wire guide defining a first welding wire orientation and a second welding wire is fed through a second welding wire guide defining a second welding wire orientation that is divergent and non-coplanar with respect to the first welding wire orientation.

  4. Fracture strength of teeth restored with ceramic inlays and overlays.

    Science.gov (United States)

    Morimoto, Susana; Vieira, Glauco Fioranelli; Agra, Carlos Martins; Sesma, Newton; Gil, Carlos

    2009-01-01

    This study evaluated the fracture strength of teeth restored with bonded ceramic inlays and overlays compared to sound teeth. Thirty sound human maxillary premolars were assigned to 3 groups: 1- sound/unprepared (control); 2- inlays and 3- overlays. The inlay cavity design was Class II MOD preparation with an occlusal width of 1/2 of the intercuspal distance. The overlay cavity design was similar to that of the inlay group, except for buccal and palatal cusp coverage The inlay and overlay groups were restored with feldspathic porcelain bonded with adhesive cement. The specimens were subjected to a compressive load until fracture. Data were analyzed statistically by the Kruskal-Wallis test at 5% significance level. The fracture strength means (KN) were: Sound/unprepared group = 1.17, Inlay group= 1.17, and Overlay group = 1.14. There were no statistically significant differences (p>0.05) among the groups. For inlays and overlays, the predominant fracture mode involved fragments of one cusp (70% of simple fractures). The fracture strength of teeth restored with inlay and overlay ceramics with cusp coverage was similar to that of intact teeth.

  5. Challenges to Resistance Welding

    DEFF Research Database (Denmark)

    Song, Quanfeng

    This report originates from the compulsory defense during my Ph.D. study at the Technical University of Denmark. Resistance welding is an old and well-proven technology. Yet the emergence of more and more new materials, new designs, invention off new joining techniques, and more stringent...... requirement in quality have imposed challenges to the resistance welding. More some research and development have to be done to adapt the old technology to the manufacturing industry of the 21st century. In the 1st part of the report, the challenging factors to the resistance welding are reviewed. Numerical...... simulation of resistance welding has been under development for many years. Yet it is no easy to make simulation results reliable and accurate because of the complexity of resistance welding process. In the 2nd part of the report numerical modeling of resistance welding is reviewed, some critical factors...

  6. Ultrasonic Stir Welding

    Science.gov (United States)

    Nabors, Sammy

    2015-01-01

    NASA Marshall Space Flight Center (MSFC) developed Ultrasonic Stir Welding (USW) to join large pieces of very high-strength metals such as titanium and Inconel. USW, a solid-state weld process, improves current thermal stir welding processes by adding high-power ultrasonic (HPU) energy at 20 kHz frequency. The addition of ultrasonic energy significantly reduces axial, frictional, and shear forces; increases travel rates; and reduces wear on the stir rod, which results in extended stir rod life. The USW process decouples the heating, stirring, and forging elements found in the friction stir welding process allowing for independent control of each process element and, ultimately, greater process control and repeatability. Because of the independent control of USW process elements, closed-loop temperature control can be integrated into the system so that a constant weld nugget temperature can be maintained during welding.

  7. Challenges to Resistance Welding

    DEFF Research Database (Denmark)

    Song, Quanfeng

    This report originates from the compulsory defense during my Ph.D. study at the Technical University of Denmark. Resistance welding is an old and well-proven technology. Yet the emergence of more and more new materials, new designs, invention off new joining techniques, and more stringent...... requirement in quality have imposed challenges to the resistance welding. More some research and development have to be done to adapt the old technology to the manufacturing industry of the 21st century. In the 1st part of the report, the challenging factors to the resistance welding are reviewed. Numerical...... simulation of resistance welding has been under development for many years. Yet it is no easy to make simulation results reliable and accurate because of the complexity of resistance welding process. In the 2nd part of the report numerical modeling of resistance welding is reviewed, some critical factors...

  8. Mechanical modelling of transient- to- failure SFR fuel cladding

    Energy Technology Data Exchange (ETDEWEB)

    Feria, F.; Herranz, L. E.

    2014-07-01

    The response of Sodium Fast Reactor (SFR) fuel rods to transient accident conditions is an important safety concern. During transients the cladding strain caused by the stress due to pellet cladding mechanical interaction (PCMI) can lead to failure. Due to the fact that SFR fuel rods are commonly clad with strengthened material made of stainless steel (SS), cladding is usually treated as an elastic-perfectly-plastic material. However, viscoplastic behaviour can contribute to mechanical strain at high temperature (> 1000 K). (Author)

  9. Advanced diffraction-based overlay for double patterning

    Science.gov (United States)

    Li, Jie; Liu, Yongdong; Dasari, Prasad; Hu, Jiangtao; Smith, Nigel; Kritsun, Oleg; Volkman, Catherine

    2010-03-01

    Diffraction based overlay (DBO) technologies have been developed to address the tighter overlay control challenges as the dimensions of integrated circuit continue to shrink. Several studies published recently have demonstrated that the performance of DBO technologies has the potential to meet the overlay metrology budget for 22nm technology node. However, several hurdles must be cleared before DBO can be used in production. One of the major hurdles is that most DBO technologies require specially designed targets that consist of multiple measurement pads, which consume too much space and increase measurement time. A more advanced spectroscopic ellipsometry (SE) technology-Mueller Matrix SE (MM-SE) is developed to address the challenge. We use a double patterning sample to demonstrate the potential of MM-SE as a DBO candidate. Sample matrix (the matrix that describes the effects of the sample on the incident optical beam) obtained from MM-SE contains up to 16 elements. We show that the Mueller elements from the off-diagonal 2x2 blocks respond to overlay linearly and are zero when overlay errors are absent. This superior property enables empirical DBO (eDBO) using two pads per direction. Furthermore, the rich information in Mueller matrix and its direct response to overlay make it feasible to extract overlay errors from only one pad per direction using modeling approach (mDBO). We here present the Mueller overlay results using both eDBO and mDBO and compare the results with image-based overlay (IBO) and CD-SEM results. We also report the tool induced shifts (TIS) and dynamic repeatability.

  10. Manganese Content Control in Weld Metal During MAG Welding

    Science.gov (United States)

    Chinakhov, D. A.; Chinakhova, E. D.; Sapozhkov, A. S.

    2016-08-01

    The influence of the welding current and method of gas shielding in MAG welding on the content of manganese is considered in the paper. Results of study of the welded specimens of steels 45 when applying welding wire of different formulas and different types of gas shielding (traditional shielding and double-jet shielding) are given. It is found that in MAG welding the value of the welding current and the speed of the gas flow from the welding nozzle have a considerable impact on the chemical composition of the weld metal. The consumable electrode welding under double-jet gas shielding provides the directed gas-dynamics in the welding area and enables controlling the electrode metal transfer and the chemical composition of a weld.

  11. Phosphate-core silica-clad Er/Yb-doped optical fiber and cladding pumped laser.

    Science.gov (United States)

    Egorova, O N; Semjonov, S L; Velmiskin, V V; Yatsenko, Yu P; Sverchkov, S E; Galagan, B I; Denker, B I; Dianov, E M

    2014-04-07

    We present a composite optical fiber with a Er/Yb co-doped phosphate-glass core in a silica glass cladding as well as cladding pumped laser. The fabrication process, optical properties, and lasing parameters are described. The slope efficiency under 980 nm cladding pumping reached 39% with respect to the absorbed pump power and 28% with respect to the coupled pump power. Due to high doping level of the phosphate core optimal length was several times shorter than that of silica core fibers.

  12. Studies of welded joints

    Directory of Open Access Journals (Sweden)

    J. M. Krupa

    2010-07-01

    Full Text Available Studies of a welded joint were described. The joint was made as a result of the reconstruction of a truss and one of the possible means to make a repair. The studies were of a simulation character and were targeted at the detection of welding defects and imperfections thatshould be eliminated in a real structure. A model was designed and on this model the tests and examinations were carried out. The modelwas made under the same conditions as the conditions adopted for repair. It corresponded to the real object in shape and dimensions, and in the proposed technique of welding and welding parameters. The model was composed of five plates joined together with twelve beads.The destructive and non-destructive tests were carried out; the whole structure and the respective welds were also examined visually. Thedefects and imperfections in welds were detected by surface methods of inspection, penetration tests and magnetic particle flaw detection.The model of the welded joint was prepared by destructive methods, a technique that would never be permitted in the case of a realstructure. For the investigations it was necessary to cut out the specimens from the welded joint in direction transverse to the weld run. The specimens were subjected to metallographic examinations and hardness measurements. Additionally, the joint cross-section was examined by destructive testing methods to enable precise determination of the internal defects and imperfections. The surface methods were applied again, this time to determine the severity of welding defects. The analysis has proved that, fabricated under proper conditions and with parameters of the welding process duly observed, the welded joint has good properties and repairs of this type are possible in practice.

  13. Spatial Mode Selective Waveguide with Hyperbolic Cladding

    CERN Document Server

    Tang, Y; Xu, M; Bäumer, S; Adam, A J L; Urbach, H P

    2016-01-01

    Hyperbolic Meta-Materials~(HMMs) are anisotropic materials with permittivity tensor that has both positive and negative eigenvalues. Here we report that by using a type II HMM as cladding material, a waveguide which only supports higher order modes can be achieved, while the lower order modes become leaky and are absorbed in the HMM cladding. This counter intuitive property can lead to novel application in optical communication and photonic integrated circuit. The loss in our HMM-Insulator-HMM~(HIH) waveguide is smaller than that of similar guided mode in a Metal-Insulator-Metal~(MIM) waveguide.

  14. Code Development and Analysis Program: cladding mechanical limits (CMLIMT)

    Energy Technology Data Exchange (ETDEWEB)

    Hagrman, D. L.

    1979-05-01

    Revised models are described for cladding mechanical limits. The update incorporates important new data from several Nuclear Regulatory Commission and German experimental programs and defines a single physically reasonable failure criterion for cladding under tensile stress. Alternate simplified expressions are also derived for use in obtaining estimates of typical cladding shape after burst.

  15. Analysis of failures of waterproofing cladding layers of terracotta tiles

    Directory of Open Access Journals (Sweden)

    Koláčný Milan

    2017-01-01

    Full Text Available The article is focused on one of the most important roof cladding layers – the waterproofing cladding layer of terracotta tiles. Its detailed analysis covers the main waterproofing cladding layers in terms of their material characteristics and installation methods. The article concludes by formulating principles for the correct design of the main waterproofing layer/construction.

  16. New technologies for Management of PWSCC in Dissimilar Metal Weld in NPPs

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Joung Soo; Kim, Hong Pyo [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2010-10-15

    One of big issues to increase structural integrity and operating efficiency of nuclear power plants(NPPs) is now primary water stress corrosion cracking(PWSCC) occurring in dissimilar metal weld(DMW) regions, such as, inlet and outlet nozzles, and J-welds of control rod drive mechanism (CRDM) penetration and bottom-mounted instrumentation(BMI) nozzles in a reactor pressure vessel, and other nozzles in a primary system. In order to manage the PWSCC occurring in DMW, many technologies, for example, an induction heating stress improvement(IHSI) process, a mechanical stress improvement process(MSIP), overlay and inlay welding processes using conventional welding methods, water jet or laser peening processes, etc., have been developed in nuclear-advanced counties. Many of them have been being applied to some operating NPPs in the world. The most reliable, relatively new, and effective technologies are, however, thought to be a laser peening and an inlay welding process using a under-water laser welding(UWLW) method. In this talk, the laser peening process and inlay welding process using UWLW method will be introduced and their advantages will be discussed

  17. Explosive Welding of Pipes

    Science.gov (United States)

    Drennov, Oleg; Drennov, Andrey; Burtseva, Olga

    2013-06-01

    For connection by welding it is suggested to use the explosive welding method. This method is rather new. Nevertheless, it has become commonly used among the technological developments. This method can be advantageous (saving material and physical resources) comparing to its statical analogs (electron-beam welding, argon-arc welding, plasma welding, gas welding, etc.), in particular, in hard-to-reach areas due to their geographic and climatic conditions. Explosive welding of cylindrical surfaces is performed by launching of welded layer along longitudinal axis of construction. During this procedure, it is required to provide reliable resistance against radial convergent strains. The traditional method is application of fillers of pipe cavity, which are dense cylindrical objects having special designs. However, when connecting pipes consecutively in pipelines by explosive welding, removal of the fillers becomes difficult and sometimes impossible. The suggestion is to use water as filler. The principle of non-compressibility of liquid under quasi-dynamic loading is used. In one-dimensional gasdynamic and elastic-plastic calculations we determined non-deformed mass of water (perturbations, which are moving in the axial direction with sound velocity, should not reach the layer end boundaries for 5-7 circulations of shock waves in the radial direction). Linear dimension of the water layer from the zone of pipe coupling along axis in each direction is >= 2R, where R is the internal radius of pipe.

  18. Explosive welding of pipes

    Energy Technology Data Exchange (ETDEWEB)

    Drennov, O.; Burtseva, O.; Kitin, A. [Russian Federal Nuclear Center, Sarov (Russian Federation)

    2006-08-15

    Arrangement of pipelines for the transportation of oil and gas is a complicated problem. In this paper it is suggested to use the explosive welding method to weld pipes together. This method is rather new. This method can be advantageous (saving material and physical resources) comparing to its static analogs (electron-beam welding, argon-arc welding, plasma welding, gas welding, etc.), in particular, in hard-to-reach areas due to their geographic and climatic conditions. We suggest to perform explosive welding according to the following scheme: the ends of the 2 pipes are connected, the external surfaces are kept at a similar level. A cylindrical steel layer of diameter larger than the pipe diameter is set around the pipe joint and an explosive charge is placed on its external surface. The basic problem is the elimination of strains and reduction of pipe diameter in the area of the dynamic effect. The suggestion is to use water as filler: the volume of pipes in the area adjacent to the zone of explosive welding is totally filled with water. The principle of non-compressibility of liquid under quasi-dynamic loading is used. In one-dimensional gas dynamic and elastic-plastic calculations we determined non-deformed mass of water. Model experiments with pipes having radii R = 57 mm confirmed results of the calculations and the possibility in principle to weld pipes by explosion with use of water as filler.

  19. Additive manufacturing of metal alloy for aerospace by means of Powder Laser Cladding: station tuning and clad characterization

    OpenAIRE

    Fierro, Ilaria

    2016-01-01

    2014 - 2015 This thesis investigates the application of continuous coaxial laser cladding by powder injection as repair and cover process. The investigation aimed to check the possibility of repairing a V-groove geometry on a substrate of AA2024 and A357 aluminum alloy. Chapter one is an introduction to the laser cladding. This presents a general overview of the laser cladding methods and some applications for the processes. In the second chapter, the laser cladding process is analys...

  20. Sensitivity enhancement of an in-fiber Michelson interferometer evanescent wave sensor using a silver nanoparticle-polymer composite overlay

    Science.gov (United States)

    Sandhu, Sukhpawan S.; Yang, Jian; Xu, C. Q.

    2008-02-01

    Many configurations of fiber optic evanescent wave sensors have recently been explored, with various structural and material modifications applied in attempt to increase their resolution and/or sensitivity. With the aid of long period gratings inscribed within the core of standard single mode fibers, fiber optic evanescent wave sensors with in-fiber interferometric configurations have been realized and have been shown to have excellent resolution due to sharp spectral features. The Michelson interferometer configuration, whereby a single long period grating acts as a beam splitter for the core and cladding modes, is of interest because it operates in reflection mode, which allows for easy signal detection schemes. In this work, it is experimentally demonstrated for the first time that the deposition of a nanoparticle-polymer composite high refractive index overlay film onto the cladding arm surface of such an interferometric sensor greatly increases its sensitivity. Film refractive indices of > 1.7 are achieved and can be further increased to > 2 upon repetition of the nanoparticle synthesis cycle. Sensitivity enhancement factors as large as 16.7 occur in the film index range of 1.9 - 2.1. Experimental data are presented and compared to the theoretical simulation results.

  1. The Interplanetary Overlay Networking Protocol Accelerator

    Science.gov (United States)

    Pang, Jackson; Torgerson, Jordan L.; Clare, Loren P.

    2008-01-01

    A document describes the Interplanetary Overlay Networking Protocol Accelerator (IONAC) an electronic apparatus, now under development, for relaying data at high rates in spacecraft and interplanetary radio-communication systems utilizing a delay-tolerant networking protocol. The protocol includes provisions for transmission and reception of data in bundles (essentially, messages), transfer of custody of a bundle to a recipient relay station at each step of a relay, and return receipts. Because of limitations on energy resources available for such relays, data rates attainable in a conventional software implementation of the protocol are lower than those needed, at any given reasonable energy-consumption rate. Therefore, a main goal in developing the IONAC is to reduce the energy consumption by an order of magnitude and the data-throughput capability by two orders of magnitude. The IONAC prototype is a field-programmable gate array that serves as a reconfigurable hybrid (hardware/ firmware) system for implementation of the protocol. The prototype can decode 108,000 bundles per second and encode 100,000 bundles per second. It includes a bundle-cache static randomaccess memory that enables maintenance of a throughput of 2.7Gb/s, and an Ethernet convergence layer that supports a duplex throughput of 1Gb/s.

  2. yb3+-Doped Double-Clad Fibre Laser Pumped by Rectangular Inner Cladding

    Institute of Scientific and Technical Information of China (English)

    宁鼎; 李乙刚; 黄榜才; 孙建军; 吕可诚; 袁树忠; 董孝义

    2001-01-01

    A novel Yb3+-doped double-clad silica fibre with rectangular inner cladding was designed and developed by using the modified chemical vapour deposition process, solution-doping and optical machining all together. The dimensions of the inner cladding are 100 × 70 μm, and Yb3+-doped concentration in the core is about 0.24 wt. %. The operation of the fibre laser pumped by inner cladding is reported. The threshold of the laser is 34mW.When the pump power launched is 141mW, the laser output is 84mW at the wavelength 1075.6nm, and the slope efficiency is 77%.

  3. Improved diffusion welding and roll welding of titanium alloys

    Science.gov (United States)

    Holko, K. H.

    1973-01-01

    Auto-vacuum cleaning technique was applied to titanium parts prior to welding. This provides oxide-free welding surfaces. Diffusion welding can be accomplished in as little as five minutes of hot pressing. Roll welding can be accomplished with only ten percent deformation.

  4. Pellet cladding mechanical interactions of ceramic claddings fuels under light water reactor conditions

    Science.gov (United States)

    Li, Bo-Shiuan

    Ceramic materials such as silicon carbide (SiC) are promising candidate materials for nuclear fuel cladding and are of interest as part of a potential accident tolerant fuel design due to its high temperature strength, dimensional stability under irradiation, corrosion resistance, and lower neutron absorption cross-section. It also offers drastically lower hydrogen generation in loss of coolant accidents such as that experienced at Fukushima. With the implementation of SiC material properties to the fuel performance code, FRAPCON, performances of the SiC-clad fuel are compared with the conventional Zircaloy-clad fuel. Due to negligible creep and high stiffness, SiC-clad fuel allows gap closure at higher burnup and insignificant cladding dimensional change. However, severe degradation of SiC thermal conductivity with neutron irradiation will lead to higher fuel temperature with larger fission gas release. High stiffness of SiC has a drawback of accumulating large interfacial pressure upon pellet-cladding mechanical interactions (PCMI). This large stress will eventually reach the flexural strength of SiC, causing failure of SiC cladding instantly in a brittle manner instead of the graceful failure of ductile metallic cladding. The large interfacial pressure causes phenomena that were previously of only marginal significance and thus ignored (such as creep of the fuel) to now have an important role in PCMI. Consideration of the fuel pellet creep and elastic deformation in PCMI models in FRAPCON provide for an improved understanding of the magnitude of accumulated interfacial pressure. Outward swelling of the pellet is retarded by the inward irradiation-induced creep, which then reduces the rate of interfacial pressure buildup. Effect of PCMI can also be reduced and by increasing gap width and cladding thickness. However, increasing gap width and cladding thickness also increases the overall thermal resistance which leads to higher fuel temperature and larger fission

  5. Government Districts, Other - MO 2014 Springfield Conditional Overlay Districts (SHP)

    Data.gov (United States)

    NSGIC GIS Inventory (aka Ramona) — Conditional Overlay District polygons for the City of Springfield, inside city limits only. Created and maintained by the GIS Division of the Information Systems...

  6. Zoning Districts - MO 2011 Springfield Conditional Overlay Districts (SHP)

    Data.gov (United States)

    NSGIC GIS Inventory (aka Ramona) — Conditional Overlay District polygons for the City of Springfield, inside city limits only. Created and maintained by the GIS Division of the Information Systems...

  7. nowCOAST's Map Service for Political Map Overlays

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — Map Information: This nowCOAST map service provides map overlays depicting the boundaries of U.S. states, territories, counties and townships/county subdivisions,...

  8. SPHERE: a scalable multicast framework in overlay networks

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    This paper presents Sphere, a scalable multicast framework in overlay network. Sphere is a highly efficient, self-organizing and robust multicast protocol overlayed on the Internet. The main contributions of this paper are twofold. First, Sphere organizes the control topology of overlay network in two directions: horizontal and vertical. The horizontal meshes are used to locate and organize hosts in tracks, and the vertical meshes are used to manage the data paths between tracks. Second, Sphere balances stress and stretch of the overlay network by assigning hosts into different tracks and clusters. This structure distributes stress on the multicast trees uniformly, and meantime makes path stretch as small as possible.Simulations results show that Sphere can support multicast with large group size and has good performance on organizing meshes and building data delivery trees.

  9. High Strain Rate Testing of Welded DOP-26 Iridium

    Energy Technology Data Exchange (ETDEWEB)

    Schneibel, J. H. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Miller, R. G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Carmichael, C. A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Fox, E. E. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Ulrich, G. B. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); George, E. P. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-08-01

    The iridium alloy DOP-26 is used to produce Clad Vent Set cups that protect the radioactive fuel in radioisotope thermoelectric generators (RTGs) which provide electric power for spacecraft and rovers. In a previous study, the tensile properties of DOP-26 were measured over a wide range of strain rates and temperatures and reported in ORNL/TM-2007/81. While that study established the properties of the base material, the fabrication of the heat sources requires welding, and the mechanical properties of welded DOP-26 have not been extensively characterized in the past. Therefore, this study was undertaken to determine the mechanical properties of DOP-26 specimens containing a transverse weld in the center of their gage sections. Tensile tests were performed at room temperature, 750, 900, and 1090°C and engineering strain rates of 1×10-3 and 10 s-1. Room temperature testing was performed in air, while testing at elevated temperatures was performed in a vacuum better than 1×10-4 Torr. The welded specimens had a significantly higher yield stress, by up to a factor of ~2, than the non-welded base material. The yield stress did not depend on the strain rate except at 1090°C, where it was slightly higher for the faster strain rate. The ultimate tensile stress, on the other hand, was significantly higher for the faster strain rate at temperatures of 750°C and above. At 750°C and above, the specimens deformed at 1×10-3 s-1 showed pronounced necking resulting sometimes in perfect chisel-edge fracture. The specimens deformed at 10 s-1 exhibited this fracture behavior only at the highest test temperature, 1090°C. Fracture occurred usually in the fusion zone of the weld and was, in most cases, primarily intergranular.

  10. A Review: Welding Of Dissimilar Metal Alloys by Laser Beam Welding & Friction Stir Welding Techniques

    Directory of Open Access Journals (Sweden)

    Ms. Deepika Harwani

    2014-12-01

    Full Text Available Welding of dissimilar metals has attracted attention of the researchers worldwide, owing to its many advantages and challenges. There is no denial in the fact that dissimilar welded joints offer more flexibility in the design and production of the commercial and industrial components. Many welding techniques have been analyzed to join dissimilar metal combinations. The objective of this paper is to review two such techniques – Laser welding and Friction stir welding. Laser beam welding, a high power density and low energy-input process, employs a laser beam to produce welds of dissimilar materials. Friction stir welding, a solid-state joining process, is also successfully used in dissimilar welding applications like aerospace and ship building industries. This paper summarizes the trends and advances of these two welding processes in the field of dissimilar welding. Future aspects of the study are also discussed.

  11. Functionally graded materials produced by laser cladding

    NARCIS (Netherlands)

    Pei, Y.T.; Hosson, J.Th.M. De

    2000-01-01

    AlSi40 functionally graded materials (FGMs) were produced by a one-step laser cladding process on cast Al-alloy substrate as a possible solution for interfacial problems often present in laser coatings. The microstructure of the FGMs consists of a large amount of silicon primary particles surrounded

  12. Plasmonic waveguides cladded by hyperbolic metamaterials

    DEFF Research Database (Denmark)

    Ishii, Satoshi; Shalaginov, Mikhail Y.; Babicheva, Viktoriia E.

    2014-01-01

    Strongly anisotropic media with hyperbolic dispersion can be used for claddings of plasmonic waveguides (PWs). In order to analyze the fundamental properties of such waveguides, we analytically study 1D waveguides arranged from a hyperbolic metamaterial (HMM) in a HMM-Insulator-HMM (HIH) structure...

  13. Functionally graded materials with laser cladding

    NARCIS (Netherlands)

    de Hosson, J.T.M.; Pei, Y.T.; Brebbia, CA

    2001-01-01

    Al-40 w/o Si functionally graded materials (FGMs) were produced by a onestep laser cladding process on cast Al-alloy substrate as a possible solution for interfacial problems often present in laser coatings. The microstructure of the FGMs consists of a large amount of silicon primary particles surro

  14. Functionally graded materials produced by laser cladding

    NARCIS (Netherlands)

    Pei, Y.T.; Hosson, J.Th.M. De

    2000-01-01

    AlSi40 functionally graded materials (FGMs) were produced by a one-step laser cladding process on cast Al-alloy substrate as a possible solution for interfacial problems often present in laser coatings. The microstructure of the FGMs consists of a large amount of silicon primary particles surrounded

  15. Functionally Graded Materials Produced by Laser Cladding

    NARCIS (Netherlands)

    Pei, Y.T.; Hosson, J.Th.M. De

    2000-01-01

    AlSi40 functionally graded materials (FGMs) were produced by a one-step laser cladding process on cast Al-alloy substrate as a possible solution for interfacial problems often present in laser coatings. The microstructure of the FGMs consists of a large amount of silicon primary particles surrounded

  16. Experimental assessment of fuel-cladding interactions

    Energy Technology Data Exchange (ETDEWEB)

    Wood, Elizabeth Sooby [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-06-29

    A range of fuel concepts designed to better tolerate accident scenarios and reactor transients are currently undergoing fundamental development at national laboratories as well as university and industrial partners. Pellet-clad mechanical and chemical interaction can be expected to affect fuel failure rates experienced during steady state operation, as well as dramatically impact the response of the fuel form under loss of coolant and other accident scenarios. The importance of this aspect of fuel design prompted research initiated by AFC in FY14 to begin exploratory efforts to characterize this phenomenon for candidate fuelcladding systems of immediate interest. Continued efforts in FY15 and FY17 aimed to better understand and simulate initial pellet-clad interaction with little-to-no pressure on the pellet-clad interface. Reported here are the results from 1000 h heat treatments at 400, 500, and 600°C of diffusion couples pairing UN with a FeCrAl alloy, SiC, and Zr-based cladding candidate sealed in evacuated quartz ampoules. No gross reactions were observed, though trace elemental contaminants were identified.

  17. CLAD CARBIDE NUCLEAR FUEL, THERMIONIC POWER, MODULES.

    Science.gov (United States)

    The general objective is to evaluate a clad carbide emitter, thermionic power module which simulates nuclear reactor installation, design, and...performance. The module is an assembly of two series-connected converters with a single common cesium reservoir. The program goal is 500 hours

  18. Analysis of coaxial laser cladding processing conditions

    NARCIS (Netherlands)

    de Oliveira, U; Ocelik, V; De Hosson, JTM

    2005-01-01

    The formation of thick Ni-based coating on a steel substrate by coaxial laser cladding using the Nd:YAG 2 kW continuous laser was studied both from a theoretical and experimental point of view. The theoretical analysis concentrated on the transfer of laser irradiation and powder particles using a si

  19. Cladding For Transversely-Pumped Laser Rod

    Science.gov (United States)

    Byer, Robert L.; Fan, Tso Yee

    1989-01-01

    Combination of suitable dimensioning and cladding of neodymium:yttrium aluminum garnet of similar solid-state laser provides for more efficient utilization of transversely-incident pump light from diode lasers. New design overcomes some of limitations of longitudinal- and older transverse-pumping concepts and promotes operation at higher output powers in TEM00 mode.

  20. Thick tool steel coatings with laser cladding

    NARCIS (Netherlands)

    Ocelik, V.; de Oliveira, U.; De Hosson, J. Th. M.; DeHosson, JTM; Brebbia, CA; Nishida, SI

    2007-01-01

    This paper concentrates on thick and crack-free laser clad coatings (up to 3 mm). The coating material is a chromium-molybdenum-tungsten-vanadium alloyed high-speed steel that shows high wear resistance, high compressive strength, good toughness, very good dimensional stability on heat treatment and

  1. Thick tool steel coatings with laser cladding

    NARCIS (Netherlands)

    Ocelik, V.; de Oliveira, U.; De Hosson, J. Th. M.; DeHosson, JTM; Brebbia, CA; Nishida, SI

    2007-01-01

    This paper concentrates on thick and crack-free laser clad coatings (up to 3 mm). The coating material is a chromium-molybdenum-tungsten-vanadium alloyed high-speed steel that shows high wear resistance, high compressive strength, good toughness, very good dimensional stability on heat treatment and

  2. Augmenting reality in Direct View Optical (DVO) overlay applications

    Science.gov (United States)

    Hogan, Tim; Edwards, Tim

    2014-06-01

    The integration of overlay displays into rifle scopes can transform precision Direct View Optical (DVO) sights into intelligent interactive fire-control systems. Overlay displays can provide ballistic solutions within the sight for dramatically improved targeting, can fuse sensor video to extend targeting into nighttime or dirty battlefield conditions, and can overlay complex situational awareness information over the real-world scene. High brightness overlay solutions for dismounted soldier applications have previously been hindered by excessive power consumption, weight and bulk making them unsuitable for man-portable, battery powered applications. This paper describes the advancements and capabilities of a high brightness, ultra-low power text and graphics overlay display module developed specifically for integration into DVO weapon sight applications. Central to the overlay display module was the development of a new general purpose low power graphics controller and dual-path display driver electronics. The graphics controller interface is a simple 2-wire RS-232 serial interface compatible with existing weapon systems such as the IBEAM ballistic computer and the RULR and STORM laser rangefinders (LRF). The module features include multiple graphics layers, user configurable fonts and icons, and parameterized vector rendering, making it suitable for general purpose DVO overlay applications. The module is configured for graphics-only operation for daytime use and overlays graphics with video for nighttime applications. The miniature footprint and ultra-low power consumption of the module enables a new generation of intelligent DVO systems and has been implemented for resolutions from VGA to SXGA, in monochrome and color, and in graphics applications with and without sensor video.

  3. Mixing materials within zone boundaries using shape overlays

    Energy Technology Data Exchange (ETDEWEB)

    Grandy, J.

    1997-04-22

    Shape overlays provide a means of statically imposing a physical region containing specified material properties onto a zoned mesh. In the most general case, material interface boundaries are unrelated to mesh zone boundaries, causing zones to contain a mixture of materials, and the mesh itself is not uniform in physical space. We develop and apply an algorithm for shape overlays on nonorthogonal, nonuniform meshes in two dimensions. Examples of shape generation in a multiblock uid dynamics code are shown.

  4. Online monitoring of thermo-cycles and its correlation with microstructure in laser cladding of nickel based super alloy

    Science.gov (United States)

    Muvvala, Gopinath; Patra Karmakar, Debapriya; Nath, Ashish Kumar

    2017-01-01

    Laser cladding, basically a weld deposition technique, is finding applications in many areas including surface coatings, refurbishment of worn out components and generation of functionally graded components owing to its various advantages over conventional methods like TIG, PTA etc. One of the essential requirements to adopt this technique in industrial manufacturing is to fulfil the increasing demand on product quality which could be controlled through online process monitoring and correlating the signals with the mechanical and metallurgical properties. Rapid thermo-cycle i.e. the fast heating and cooling rates involved in this process affect above properties of the deposited layer to a great extent. Therefore, the current study aims to monitor the thermo-cycles online, understand its variation with process parameters and its effect on different quality aspects of the clad layer, like microstructure, elemental segregations and mechanical properties. The effect of process parameters on clad track geometry is also studied which helps in their judicious selection to deposit a predefined thickness of coating. In this study Inconel 718, a nickel based super alloy is used as a clad material and AISI 304 austenitic steel as a substrate material. The thermo-cycles during the cladding process were recorded using a single spot monochromatic pyrometer. The heating and cooling rates were estimated from the recorded thermo-cycles and its effects on microstructures were characterised using SEM and XRD analyses. Slow thermo-cycles resulted in severe elemental segregations favouring Laves phase formation and increased γ matrix size which is found to be detrimental to the mechanical properties. Slow cooling also resulted in termination of epitaxial growth, forming equiaxed grains near the surface, which is not preferred for single crystal growth. Heat treatment is carried out and the effect of slow cooling and the increased γ matrix size on dissolution of segregated elements in

  5. Robust overlay metrology with differential Mueller matrix calculus.

    Science.gov (United States)

    Chen, Xiuguo; Gu, Honggang; Jiang, Hao; Zhang, Chuanwei; Liu, Shiyuan

    2017-04-17

    Overlay control is of vital importance to good device performances in semiconductor manufacturing. In this work, the differential Mueller matrix calculus is introduced to investigate the Mueller matrices of double-patterned gratings with overlay displacements, which helps to reveal six elementary optical properties hidden in the Mueller matrices. We find and demonstrate that, among these six elementary optical properties, the linear birefringence and dichroism, LB' and LD', along the ± 45° axes show a linear response to the overlay displacement and are zero when the overlay displacement is absent at any conical mounting. Although the elements from the two 2 × 2 off-diagonal blocks of the Mueller matrix have a similar property to LB' and LD', as reported in the literature, we demonstrate that it is only valid at a special conical mounting with the plane of incidence parallel to grating lines. The better property of LB' and LD' than the Mueller matrix elements of the off-diagonal blocks in the presence of overlay displacement verifies them to be a more robust indicator for the diffraction-based overlay metrology.

  6. Fine welding with lasers.

    Science.gov (United States)

    MacLellan, D

    2008-01-01

    The need for micro joining metallic alloys for surgical instruments, implants and advanced medical devices is driving a rapid increase in the implementation of laser welding technology in research, development and volume production. This article discusses the advantages of this welding method and the types of lasers used in the process.

  7. Simulation of welding

    Institute of Scientific and Technical Information of China (English)

    Chuan-Song WU; Michael RETHMEIER; Christopher SCHWENK

    2011-01-01

    @@ Welding has become the most important materials processing technology in manufacturing, and has critical effects on the quality, reliability and life of products as well as production cost, efficiency and response speed to market.As various kinds of high performance metallic materials are widely used in engineering, there are more demands in manufacturing industry for advanced welding technology.

  8. PFR fuel cladding transient test results and analysis

    Science.gov (United States)

    Cannon, N. S.; Hunter, C. W.; Kear, K. L.; Wood, M. H.

    1986-05-01

    Fuel Cladding Transient Tests (FCTT) were performed on M316 cladding specimens obtained from mixed-oxide fuel pins irradiated in the Prototype Fast Reactor (PFR) to burnups of 4 and 9 atom percent. In these tests, specimens of fuel cladding were pressurized and heated until failure occurred. Samples of cladding from PFR fuel pins exhibited generally greater strength and ductility than specimens from Experimental Breeder Reactor-II (EBR-II) mixed-oxide fuel pins tested under similar conditions. Apparently, the PFR cladding properties were not degraded by a fuel adjacency effect (FAE) observed in fuel pin cladding from EBR-II irradiations. A recently developed model of grain boundary cavity growth was used to predict the results of the tests conducted on PFR cladding. It was found that the predicted failure temperatures for the relevant internal pressures were in good agreement with experimental failure temperatures.

  9. Alternating-Polarity Arc Welding

    Science.gov (United States)

    Schwinghamer, R. J.

    1987-01-01

    Brief reversing polarity of welding current greatly improves quality of welds. NASA technical memorandum recounts progress in art of variable-polarity plasma-arc (VPPA) welding, with emphasis on welding of aluminum-alloy tanks. VPPA welders offer important advantages over conventional single-polarity gas/tungsten arc welders.

  10. The effect of welding fixtures on welding distortions

    OpenAIRE

    2007-01-01

    Purpose: of this paper is to examine the effect of welding fixture used to prevent the distortions duringcooling process utilizing a robot controlled gas metal arc welding method on cooling rate and distortions ofwelded structures.Design/methodology/approach: Using a specially designed welding fixture for a welded steel structure, sixdifferent types of AISI 1020 steel specimens are tested in three different welding speeds and two differentcooling conditions either at fixture or without using ...

  11. Multispot fiber laser welding

    DEFF Research Database (Denmark)

    Schutt Hansen, Klaus

    This dissertation presents work and results achieved in the field of multi beam fiber laser welding. The project has had a practical approach, in which simulations and modelling have been kept at a minimum. Different methods to produce spot patterns with high power single mode fiber lasers have...... been possible to control the welding width in incremental steps by adding more beams in a row. The laser power was used to independently control the keyhole and consequently the depth of fusion. An example of inline repair of a laser weld in butt joint configuration was examined. Zinc powder was placed...... in the weld causing expulsion of the melt pool. Trailing beams were applied to melt additional material and ensure a melt pool. The method showed good results for increasing tolerances to impurities and reduction of scrapped parts from blowouts during laser welding....

  12. Rheomorphism of welded tuffs

    Science.gov (United States)

    Wolff, J. A.; Wright, J. V.

    1981-05-01

    Peralkaline welded tuffs from the islands of Gran Canaria, Canary Islands, and Pantelleria, Italy, show abundant evidence for post-depositional flow. It is demonstrated that rheomorphism, or secondary mass flowage, can occur in welded tuffs of ignimbrite and air-fall origin. The presence of a linear fabric is taken as the diagnostic criterion for the recognition of the process. Deposition on a slope is an essential condition for the development of rheomorphism after compaction and welding. Internal structures produced during rheomorphic flow can be studied by the methods of structural geology and show similar dispositions to comparable features in sedimentary slump sheets. It is shown that secondary flowage can occur in welded tuffs emplaced on gentle slopes, provided that the apparent viscosity of the magma is sufficiently low. Compositional factors favor the development of rheomorphism in densely welded tuffs of peralkaline type.

  13. Microstructural studies and crystallographic orientation of different zones and δ-hydrides in resistance welded Zircaloy-4 sheets

    Science.gov (United States)

    Kiran Kumar, N. A. P.; Szpunar, Jerzy. A.; He, Zhang

    2011-07-01

    The cold worked stress relieved (CWSR) Zircaloy-4 sheet used as endplate in nuclear fuel bundle is resistance welded with an endcap in argon environment. Later the welded sample is hydrided in a gaseous atmosphere at 400 °C. Optical microscopy (OM), electron backscatter diffraction (EBSD) and X-ray diffraction (XRD) were used to examine the morphology and crystal orientation of the hydrides. The microstructural changes in different areas of the weld zone, heat affected zone (HAZ) and the as-received zone were analyzed using EBSD technique. Optical examination showed complete random morphological orientation of hydrides and predominantly basket-weave structure in the weld zone, with very few colonies of parallel plate structures. Variant selection for α-phase formation inside prior β-grains was identified at the weld centre. As we move from the weld centre to the as-received zone, the variant selection is found to be less probable. The δ-hydride platelets at the weld zone were always found to be growing perpendicular to the α-colonies having angular difference of 60-63° and follow (0 0 0 1) α-Zr//{1 1 1}δ-ZrH 1.5 orientation relationship with the zirconium matrix. Proposed description of complex distribution of hydrides and alloy microstructure at the weld and heat affected zone will contribute to a better understanding of mechanisms of failure of fuel cladding in various types of nuclear reactors.

  14. Interplanetary Overlay Network Bundle Protocol Implementation

    Science.gov (United States)

    Burleigh, Scott C.

    2011-01-01

    The Interplanetary Overlay Network (ION) system's BP package, an implementation of the Delay-Tolerant Networking (DTN) Bundle Protocol (BP) and supporting services, has been specifically designed to be suitable for use on deep-space robotic vehicles. Although the ION BP implementation is unique in its use of zero-copy objects for high performance, and in its use of resource-sensitive rate control, it is fully interoperable with other implementations of the BP specification (Internet RFC 5050). The ION BP implementation is built using the same software infrastructure that underlies the implementation of the CCSDS (Consultative Committee for Space Data Systems) File Delivery Protocol (CFDP) built into the flight software of Deep Impact. It is designed to minimize resource consumption, while maximizing operational robustness. For example, no dynamic allocation of system memory is required. Like all the other ION packages, ION's BP implementation is designed to port readily between Linux and Solaris (for easy development and for ground system operations) and VxWorks (for flight systems operations). The exact same source code is exercised in both environments. Initially included in the ION BP implementations are the following: libraries of functions used in constructing bundle forwarders and convergence-layer (CL) input and output adapters; a simple prototype bundle forwarder and associated CL adapters designed to run over an IPbased local area network; administrative tools for managing a simple DTN infrastructure built from these components; a background daemon process that silently destroys bundles whose time-to-live intervals have expired; a library of functions exposed to applications, enabling them to issue and receive data encapsulated in DTN bundles; and some simple applications that can be used for system checkout and benchmarking.

  15. Welding method, and welding device for use therein, and method of analysis for evaluating welds

    NARCIS (Netherlands)

    Aendenroomer, A.J.; Den Ouden, G.; Xiao, Y.H.; Brabander, W.A.J.

    1995-01-01

    Described is a method of automatically welding pipes, comprising welding with a pulsation welding current and monitoring, by means of a sensor, the variations occurring in the arc voltage caused by weld pool oscillations. The occurrence of voltage variations with only frequency components below 100

  16. Thermoplastic welding apparatus and method

    Energy Technology Data Exchange (ETDEWEB)

    Matsen, Marc R.; Negley, Mark A.; Geren, William Preston; Miller, Robert James

    2017-03-07

    A thermoplastic welding apparatus includes a thermoplastic welding tool, at least one tooling surface in the thermoplastic welding tool, a magnetic induction coil in the thermoplastic welding tool and generally encircling the at least one tooling surface and at least one smart susceptor in the thermoplastic welding tool at the at least one tooling surface. The magnetic induction coil is adapted to generate a magnetic flux field oriented generally parallel to a plane of the at least one smart susceptor.

  17. Laser forming and welding processes

    CERN Document Server

    Yilbas, Bekir Sami; Shuja, Shahzada Zaman

    2013-01-01

    This book introduces model studies and experimental results associated with laser forming and welding such as laser induced bending, welding of sheet metals, and related practical applications. The book provides insight into the physical processes involved with laser forming and welding. The analytical study covers the formulation of laser induced bending while the model study demonstrates the simulation of bending and welding processes using the finite element method. Analytical and numerical solutions for laser forming and welding problems are provided.

  18. Guidelines for Friction Stir Welding

    Science.gov (United States)

    2011-03-29

    in a large void at the termination point of the weld, the effects the exit hole will have on structural integrity must be considered. The...3.6 Cavity. A void -type discontinuity within a solid-state weld. See Figure 3.4. 3.7 Complex weld joint. A continuous weld...except as affected by corner radii. 3.61 Underfill . A depression resulting when the weld face is below the adjacent parent material surface. See

  19. In-situ evaluation for corrosion process at fusion boundary of stainless steel strip overlay joints in H2S containing solution

    Institute of Scientific and Technical Information of China (English)

    ZOU Yang; PAN Chun-xu; FU Qiang

    2004-01-01

    The present work studied the corrosion properties around the fusion boundaries of 2.25Cr-1Mo steel with stainless steel strip overlay joints under as welded condition and after post-weld heat treatment (PWHT) in H2 S containing solution (NACE TM-01-77 standard) with different time. An in-situ observation method was introduced for evaluating corrosive progress in the fusion boundary in H2 S containing solution, that is, the samples were marked firstly at the boundary and then treated in the solution for variant time. Each time after the corrosion treatment, the observations were kept to focus at the same marked area by using scanning electron microscopy (SEM) to observe the corrosion progress. The results reveal that the fusion boundary is the worst region for corrosion resistance when comparing with other boundaries, and a broad fusion boundary has a stronger resistance for "hydrogen induced disbonding" than a narrow one.

  20. Elucidation of laser welding phenomena and factors affecting weld penetration and welding defects

    Science.gov (United States)

    Katayama, Seiji; Kawahito, Yousuke; Mizutani, Masami

    The behavior and effect of a plasma plume on the weld penetration are greatly different between CO2 laser welding and YAG, disk or fiber laser welding. The effects of the power and the power density on the weld penetration are elucidated. Spattering leading to the formation of underfilled weld beads is controlled by inclining the laser beam. Porosity is formed from bubbles generated from the tip of the keyhole at low welding speed or from the middle part of the keyhole at high laser power density. Cracking easily occurs in pulsed spot welding of aluminum alloys.

  1. Further beyond: registration and overlay control enhancements for optical masks

    Science.gov (United States)

    Gorhad, Kujan; Cohen, Avi; Avizemer, Dan; Dmitriev, Vladimir; Beyer, Dirk; Degel, Wolfgang; Kirsch, Markus

    2014-10-01

    Mask registration control is one of the key performance specifications during the mask qualification process. It is becoming an important factor for yield improvement with the continuously tightening registration specs driven by tight wafer overlay specs. Understanding the impact of miss classified masks on the final wafer yield is gaining more and more attention, especially with the appearance of Multiple Patterning Technologies, where mask to mask overlay effect on wafer is heavily influenced by mask registration. ZEISS has established a promising closed loop solution implemented in the mask house, where the PROVE® system - a highly accurate mask registration and overlay metrology measurement tool, is being used to feed the RegC® - a registration and mask to mask overlay correction tool that can also accurately predict the correction potential in advance. The well-established RegC® process typically reaches 40-70% improvement of the mask registration/overlay error standard deviation. The PROVE® - RegC® closed loop solution has several advantages over alternative registration control methods apart of the mask re-write saving. Among the advantages is the capability to correct for pellicle mounting registration effects without the need to remove the pellicle. This paper will demonstrate improved method for enhanced mask to mask overlay control based on a new scheme of data acquisition and performance validation by the PROVE®. The mask registration data as well as additional mask information will be used to feed the RegC® correction process. Significantly improved mask to mask overlay correction results will be discussed and presented in details.

  2. Al-Si-Mn Alloy Coating on Aluminum Substrate Using Cold Metal Transfer (CMT) Welding Technique

    Science.gov (United States)

    Rajeev, G. P.; Kamaraj, M.; Bakshi, S. R.

    2014-06-01

    The cold metal transfer (CMT) process was explored as a weld overlay technique for synthesizing Al-Si-Mn alloy coating on a commercially pure Al plate. The effect of welding speed on the bead geometry, deposition rate, and the dilution were studied and the best parameter was used to synthesize the coatings. The CMT process can be used to produce thick coatings (>2.5 mm) without porosity and with low dilution levels. The Vickers hardness number of the Al substrate increased from 28 in the bulk to 57 in the coating. It is suggested that the CMT process can be an effective and energy-efficient technique for depositing thick coatings and is useful in weld repair of aluminum alloy components.

  3. Model of Layered Weld Formation Under Narrow Gap Pulse Welding

    Science.gov (United States)

    Krampit, A. G.

    2016-04-01

    The model parameters of narrow gap pulse welding can be divided into input, internal and output ones. The breadth of gap, that is, clearance breadth between upright edges is one of key parameters securing high quality of a weld joint. The paper presents theoretical outcomes for the model of layered weld formation under narrow gap pulse welding. Based on these studies is developed model of processes, which occur in the weld pool under pulse grove welding. It comprises the scheme of liquid metal motion in the weld pool, scheme of fusion with the side edge and in the bottom part, and the scheme of welding current impulse effect on the structure of a weld joint.

  4. Welding processes handbook

    CERN Document Server

    Weman, Klas

    2003-01-01

    Deals with the main commercially significant and commonly used welding processes. This title takes the student or novice welder through the individual steps involved in each process in an easily understood way. It covers many of the requirements referred to in European Standards including EN719, EN 729, EN 729 and EN 287.$bWelding processes handbook is a concise, explanatory guide to the main commercially significant and commonly-used welding processes. It takes the novice welder or student through the individual steps involved in each process in a clear and easily understood way. It is intended to provide an up-to-date reference to the major applications of welding as they are used in industry. The contents have been arranged so that it can be used as a textbook for European welding courses in accordance with guidelines from the European Welding Federation. Welding processes and equipment necessary for each process are described so that they can be applied to all instruction levels required by the EWF and th...

  5. Temperature and stress fields of multi-track laser cladding

    Institute of Scientific and Technical Information of China (English)

    ZHAO Hong-yun; ZHANG nong-tao; XU Chun-hua; YANG Xian-qun

    2009-01-01

    Based on genetic algorithm and neural network algorithm, the finite element analyses on the temperature fields and stress fields of multi-track laser cladding were carried out by using the ANSYS software. The results show that, in the multi-track cladding process, the temperature field ellipse leans to the cladding formed, and the front cladding has preheating function on the following cladding. During cladding, the longitudinal stress is the largest, the lateral stress is the second, and the thickness direction stress is the smallest. The center of the cladding is in the tensile stress condition. The longitudinal tensile stress is higher than the lateral or thickness direction stress by several times, and the tensile stress achieves the maximum at the area of joint between the cladding and substrate. Therefore, it is inferred that transversal crack is the most main crack form in multi-track laser cladding. Moreover, the joint between cladding and substrate is the crack sensitive area, and this is consistent with the actual experiments.

  6. Application of explosive welding to heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Arthur, G.

    1983-10-01

    The subject is discussed under the headings: advantages of explosive welding; principle of explosive welding; explosive welding of tubes; metallurgy of explosive welds (micrographs; microhardness); tubular heat exchangers; plugging; sleeving; retubing; construction of new heat exchangers; thermal sleeves.

  7. Bending of pipes with inconel cladding; Curvamento de tubos revestidos com inconel

    Energy Technology Data Exchange (ETDEWEB)

    Nachpitz, Leonardo; Menezes, Carlos Eduardo B.; Vieira, Carlos R. Tavares [PROTUBO, Macae, RJ (Brazil)

    2008-07-01

    The pipes used in offshore equipment, such as wet Christmas trees, sub sea manifolds and rigid platform risers, as well as some pipes for refineries and ships, must have mechanical resistance to high pressure and also be resistant to corrosion from acids. Some special materials, such as stainless steel, duplex and super duplex steel are used to resolve this problem, but the cost is very high. Besides the problem of cost, these materials have other drawbacks, such as the difficulty of welding them, a technology mastered in few countries. As a better alternative, the use has been increasing of carbon steel and API pipes coated internally with inconel by welding deposition. This groundbreaking technology, of proven efficiency, has a far superior cost-benefit relation. Carbon steel and API pipes, besides having better mechanical resistance to high pressure and corrosion resistance, can be fabricated with technology mastered worldwide. Nickel alloys, such as inconel, are highly resistant to corrosion and temperature, and in these aspects are better than stainless steels. The pipes for transportation equipment and for refining hydrocarbons, as mentioned above, require various turns and special geometries, which generally are solved by the use of bends and spools made by high-frequency induction. This technology, already well established for various carbon and stainless steels, was developed to work with pipes coated internally with inconel (inconel cladding). Therefore, our work describes the process of fabricating bends from API steel pipes with inconel cladding, demonstrating the efficacy of this technology along with its quality gains and cost reduction. (author)

  8. Thermal stir welding apparatus

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2011-01-01

    A welding method and apparatus are provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  9. Thermal stir welding process

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2012-01-01

    A welding method is provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  10. Fusion Welding Research.

    Science.gov (United States)

    2014-09-26

    RD-AlSO 253 FUSION WELDING RESEARCH(U) MASSACHUSETTS INST OF TECH L/I CAMBRIDGE DEPT OF MATERIALS SCIENCE AND ENGINEERING T W EAGAR ET AL. 30 RPR 85...NUMBER 12. GOV’ ACCESSION NO. 3. RECICIE-S CATALOG NUMBER 4. T TL V nd Subtitle) S. P OFRPR PERIOD COVERED 5t h A~nnual Technical Report Fusion Welding ...research S on welding processes. Studies include metal vapors in the arc, development of a high speed infrared temperature monitor, digital signal

  11. Review of Welding Terminology

    Directory of Open Access Journals (Sweden)

    Angelika Petrėtienė

    2011-04-01

    Full Text Available The paper discusses welding terms in accordance with the Lithuanian standard LST EN 1792 „Welding. The multilingual list of welding terms and similar processes”, „The Russian–Lithuanian dictionary of the terms of mechanical engineering technology and welding“ and the examples from postgraduates‘ final works. It analyses the infringement of lexical, word-building and morphological rules. First-year students should already be familiar with the standardized terms of their speciality. More active propagation of the terms should help to avoid terminology mistakes in various scientific spheres.

  12. Study of the solidification of M2 high speed steel Laser Cladding coatings

    Directory of Open Access Journals (Sweden)

    Candel, J. J.

    2013-10-01

    Full Text Available High speed steel laser cladding coatings are complex because cracks appear and the hardness is lower than expected. In this paper AISI M2 tool steel coatings on medium carbon AISI 1045 steel substrate have been manufactured and after Laser Cladding (LC processing it has been applied a tempering heat treatment to reduce the amount of retained austenite and to precipitate secondary carbides. The study of metallurgical transformations by Scanning Electron Microscopy (SEM and Electron Back Scattered Diffraction (EBSD shows that the microstructure is extremely fine and complex, with eutectic transformations and MC, M2C and M6C precipitation. Therefore, after the laser coating is necessary to use post-weld heat treatments.Los recubrimientos de acero rápido por Laser Cladding (LC son complejos porque aparecen fisuras y la dureza es menor a la esperada. En este trabajo se han fabricado recubrimientos de acero AISI M2 sobre acero al carbono AISI 1045 y tras el procesado por láser, se han revenido para reducir la cantidad de austenita retenida y precipitar carburos secundarios. El estudio de las transformaciones metalúrgicas con Microscopía Electrónica de Barrido (MEB y Difracción de Electrones Retrodispersados (EBSD muestra que la microestructura es extremadamente fina y compleja, presenta transformaciones eutécticas y precipitación de carburos MC, M2C y M6C. Por tanto, tras el recubrimiento por láser es necesario recurrir a tratamientos térmicos post-soldeo.

  13. Location-Aware Cross-Layer Design Using Overlay Watermarks

    Directory of Open Access Journals (Sweden)

    Xianbin Wang

    2007-01-01

    Full Text Available A new orthogonal frequency division multiplexing (OFDM system embedded with overlay watermarks for location-aware cross-layer design is proposed in this paper. One major advantage of the proposed system is the multiple functionalities the overlay watermark provides, which includes a cross-layer signaling interface, a transceiver identification for position-aware routing, as well as its basic role as a training sequence for channel estimation. Wireless terminals are typically battery powered and have limited wireless communication bandwidth. Therefore, efficient collaborative signal processing algorithms that consume less energy for computation and less bandwidth for communication are needed. Transceiver aware of its location can also improve the routing efficiency by selective flooding or selective forwarding data only in the desired direction, since in most cases the location of a wireless host is unknown. In the proposed OFDM system, location information of a mobile for efficient routing can be easily derived when a unique watermark is associated with each individual transceiver. In addition, cross-layer signaling and other interlayer interactive information can be exchanged with a new data pipe created by modulating the overlay watermarks. We also study the channel estimation and watermark removal techniques at the physical layer for the proposed overlay OFDM. Our channel estimator iteratively estimates the channel impulse response and the combined signal vector from the overlay OFDM signal. Cross-layer design that leads to low-power consumption and more efficient routing is investigated.

  14. Investigation on reticle heating effect induced overlay error

    Science.gov (United States)

    Lim, Mijung; Kim, Geunhak; Kim, SeoMin; Lee, Byounghoon; Kim, Seokkyun; Lim, Chang-moon; Kim, Myoungsoo; Park, Sungki

    2014-04-01

    As design rule of semiconductor decreases continuously, overlay error control gets more and more important and challenging. It is also true that On Product Overlay (OPO) of leading edge memory device shows unprecedented level of accuracy, owing to the development of precision optics, mechanic stage and alignment system with active compensation method. However, the heating of reticle and lens acts as a dominant detriment against further improvement of overlay. Reticle heating is more critical than lens heating in current advanced scanners because lens heating can be mostly compensated by feed-forward control algorithm. In recent years, the tools and technical ideas for reticle heating control are proposed and thought to reduce the reticle heating effect. Nevertheless, it is not still simple to predict the accurate heating amount and overlay. And it is required to investigate the parameters affecting reticle heating quantitatively. In this paper, the reticle pattern density and exposure dose are considered as the main contributors, and the effects are investigated through experiments. Mask set of various transmittance are prepared by changing pattern density. After exposure with various doses, overlay are measured and analyzed by comparing with reference marks exposed in heating free condition. As a result, it is discovered that even in the case of low dose and high transmittance, reticle heating is hardly avoidable. It is also shown that there is a simple relationship among reticle heating, transmittance and exposure dose. Based on this relationship, the reticle heating is thought to be predicted if the transmittance and dose are fixed.

  15. Overlay metrology solutions in a triple patterning scheme

    Science.gov (United States)

    Leray, Philippe; Mao, Ming; Baudemprez, Bart; Amir, Nuriel

    2015-03-01

    Overlay metrology tool suppliers are offering today several options to their customers: Different hardware (Image Based Overlay or Diffraction Based Overlay), different target designs (with or without segmentation) or different target sizes (from 5 um to 30 um). All these variations are proposed to resolve issues like robustness of the target towards process variations, be more representative of the design or increase the density of measurements. In the frame of the development of a triple patterning BEOL scheme of 10 nm node layer, we compare IBO targets (standard AIM, AIMid and multilayer AIMid). The metrology tools used for the study are KLA-Tencor's nextgeneration Archer 500 system (scatterometry- and imaging-based measurement technologies on the same tool). The overlay response and fingerprint of these targets will be compared using a very dense sampling (up to 51 pts per field). The benefit of indie measurements compared to the traditional scribes is discussed. The contribution of process effects to overlay values are compared to the contribution of the performance of the target. Different targets are combined in one measurement set to benefit from their different strengths (performance vs size). The results are summarized and possible strategies for a triple patterning schemes are proposed.

  16. EXPERIENCE WITH OVERLAY TYMPANOPLASTY IN 83 CHINESE PATIENTS

    Institute of Scientific and Technical Information of China (English)

    PENG Bengang; MIAO Xutao; WANG Xin; ZHU Sixiang; SUN Yiqing

    2014-01-01

    Background In many European and American hospitals, represented by the House Ear Clinic (HEC), the overlay tympanoplasty is used with rare exception, with simultaneous canal wall up or down mastoidectomy being taken if needed. In China, underlay tympanoplasty is used across the country, but the overlay tech-nique is used rarely. The aim of the current study was to report the authors’experience with overlay tympa-noplasty in 83 Chinese patients and study its value. Methods Eight-three patients (86 ears) underwent over-lay tympanoplasty in accordance to the standard of the HEC. The patients were followed up and conditions of the external auditory canal, tympanic membrane and hearing were reviewed and analyzed. Results All patients gained stage I incision healing. The size of external auditory canal and tympanic membrane mor-phology were satisfactory. Hearing either remained unchanged or improved. There were no hearing deterio-ration or serious complications. Conclusions Overlay tympanoplasty carries positive value in treating chron-ic otitis media and cholesteatoma with the merits of procedure standardization, adequate operative exposure, thorough disease elimination and extensive adaptation.

  17. Hybrid laser-arc welding

    DEFF Research Database (Denmark)

    Hybrid laser-arc welding (HLAW) is a combination of laser welding with arc welding that overcomes many of the shortfalls of both processes. This important book gives a comprehensive account of hybrid laser-arc welding technology and applications. The first part of the book reviews...... the characteristics of the process, including the properties of joints produced by hybrid laser-arc welding and ways of assessing weld quality. Part II discusses applications of the process to such metals as magnesium alloys, aluminium and steel as well as the use of hybrid laser-arc welding in such sectors as ship...... building and the automotive industry. With its distinguished editor and international team of contributors, Hybrid laser-arc welding, will be a valuable source of reference for all those using this important welding technology. Professor Flemming Ove Olsen works in the Department of Manufacturing...

  18. High-order distortion control using a computational prediction method for device overlay

    Science.gov (United States)

    Kang, Young-Seog; Affentauschegg, Cedric; Mulkens, Jan; Kim, Jang-Sun; Shin, Ju-Hee; Kim, Young-Ha; Nam, Young-Sun; Choi, Young-Sin; Ha, Hunhwan; Lee, Dong-Han; Lee, Jae-il; Rizvi, Umar; Geh, Bernd; van der Heijden, Rob; Baselmans, Jan; Kwon, Oh-Sung

    2016-04-01

    As a result of the continuously shrinking features of the integrated circuit, the overlay budget requirements have become very demanding. Historically, overlay has been performed using metrology targets for process control, and most overlay enhancements were achieved by hardware improvements. However, this is no longer sufficient, and we need to consider additional solutions for overlay improvements in process variation using computational methods. In this paper, we present the limitations of third-order intrafield distortion corrections based on standard overlay metrology and propose an improved method which includes a prediction of the device overlay and corrects the lens aberration fingerprint based on this prediction. For a DRAM use case, we present a computational approach that calculates the overlay of the device pattern using lens aberrations as an additional input, next to the target-based overlay measurement result. Supporting experimental data are presented that demonstrate a significant reduction of the intrafield overlay fingerprint.

  19. Research Progress on Laser Cladding Amorphous Coatings on Metallic Substrates

    Directory of Open Access Journals (Sweden)

    CHEN Ming-hui

    2017-01-01

    Full Text Available The microstructure and property of amorphous alloy as well as the limitations of the traditional manufacturing methods for the bulk amorphous alloy were briefly introduced in this paper.Combined with characteristics of the laser cladding technique,the research status of the laser cladding Fe-based,Zr-based,Ni-based,Cu-based and Al-based amorphous coatings on the metal substrates were mainly summarized.The effects of factors such as laser processing parameter,micro-alloying element type and content and reinforcing phase on the laser cladding amorphous coatings were also involved.Finally,the main problems and the future research directions of the composition design and control of the laser-cladded amorphous coating,the design and optimization of the laser cladding process,and the basic theory of the laser cladding amorphous coatings were also put forward finally.

  20. Cladded single crystal fibers for high power fiber lasers

    Science.gov (United States)

    Kim, W.; Shaw, B.; Bayya, S.; Askins, C.; Peele, J.; Rhonehouse, D.; Meyers, J.; Thapa, R.; Gibson, D.; Sanghera, J.

    2016-09-01

    We report on the recent progress in the development of cladded single crystal fibers for high power single frequency lasers. Various rare earth doped single crystal YAG fibers with diameters down to 17 μm with length > 1 m have been successfully drawn using a state-of-the-art Laser Heated Pedestal Growth system. Single and double cladding on rare earth doped YAG fibers have been developed using glasses where optical and physical properties were precisely matched to doped YAG core single crystal fiber. The double clad Yb:YAG fiber structures have dimensions analogous to large mode area (LMA) silica fiber. We also report successful fabrications of all crystalline core/clad fibers where thermal and optical properties are superior over glass cladded YAG fibers. Various fabrication methods, optical characterization and gain measurements on these cladded YAG fibers are reported.

  1. Impact of reactor water chemistry on cladding performance

    Energy Technology Data Exchange (ETDEWEB)

    Cox, B. [University of Toronto, Centre for Nuclear Engineering, Toronto, Ontario (Canada)

    1997-07-01

    Water chemistry may have a major impact on fuel cladding performance in PWRs. If the saturation temperature on the surface of fuel cladding is exceeded, either because of the thermal hydraulics of the system, or because of crud deposition, then LiOH concentration can occur within thick porous oxide films on the cladding. This can degrade the protective film and accelerate the corrosion rate of the cladding. If sufficient boric acid is also present in the coolant then these effects may be mitigated. This is normally the case through most of any reactor fuel cycle. Extensive surface boiling may disrupt this equilibrium because of the volatility of boric acid in steam. Under such conditions severe cladding corrosion can ensue. The potential for such effects on high burnup cladding in CANDU reactors, where bone acid is not present in the primary coolant, is discussed. (author)

  2. Friction stir welding tool

    Science.gov (United States)

    Tolle; Charles R. , Clark; Denis E. , Barnes; Timothy A.

    2008-04-15

    A friction stir welding tool is described and which includes a shank portion; a shoulder portion which is releasably engageable with the shank portion; and a pin which is releasably engageable with the shoulder portion.

  3. Magnetic Pulse Welding Technology

    Directory of Open Access Journals (Sweden)

    Ahmad K. Jassim

    2011-12-01

    Full Text Available In this paper, the benefits of using Magnetic Pulse machine which is belong to Non-conventional machine instead of conventional machine. Magnetic Pulse Technology is used for joining dissimilar metals, and for forming and cutting metals. It is a non contact technique. Magnetic field is used to generate impact magnetic pressure for welding and forming the work piece by converted the electrical energy to mechanical energy. It is enable us to design previously not possible by welding dissimilar materials and allowing to welds light and stronger materials together. It can be used to weld metallic with non metallic materials to created mechanical lock on ceramics, polymers, rubbers and composites. It is green process; there is no heat, no radiation, no gas, no smoke and sparks, therefore the emissions are negligible.

  4. Avaliação do campo de tensões residuais por difração de raios - X utilizando o método do sen²ψ em revestimentos metálicos do aço inoxidável E308-L Evaluation of residual stress field by x-ray diffraction using the sen²ψ method on E308-L stainless steel weld overlays

    Directory of Open Access Journals (Sweden)

    Raphael. H. F. Melo

    2013-03-01

    Full Text Available A aplicação por soldagem de revestimentos metálicos de aços e ligas nobres resistentes à corrosão é uma alternativa bastante razoável economicamente frente à fabricação de componentes maciços nestas ligas. Entretanto há uma carência de informações sobre as alterações mecânico/metalúrgicas causadas pelos ciclos térmicos de soldagem quando da aplicação destes revestimentos, principalmente sobre a influência sobre o nível de tensões residuais , que é mister no entendimento do fenômeno da corrosão assistida por tensão. O objetivo deste trabalho foi avaliar o nível de tensões residuais superficiais em revestimentos do aço inoxidável AWS E308-L T-1 aplicados pelo processo de soldagem ao Arco Elétrico com Arame Tubular sobre chapas do aço ASTM A36. As medições das tensões residuais foram realizadas por um difratômetro portátil de raios - X na superfície dos revestimentos e os principais resultados obtidos foram que a natureza das tensões residuais na superfície dos revestimentos sempre se apresentou compressivas e não observou-se uma linearidade da magnitude das tensões residuais em função da energia de soldagem.The application of metal coatings by welding of steels and alloys resistant to corrosion is an alternative quite reasonable economically facing the manufacturing of solid components in these alloys. However there is a lack of information about the mechanical / metallurgical changes caused by thermal cycles of welding due to the application of these coatings, especially on the influence on the level of residual stresses, that it is essential to understand the phenomenon of stress-assisted corrosion. The aim of this study was to evaluate the level of the superficial residual stresses in coatings of AWS E308L T-1 stainless steel applied by the FCAW process on steel plates of ASTM A36. The measurements of residual stresses were performed by a portable X - ray diffractometer on the surface of the

  5. Tensile Bond Strength of Latex-Modified Bonded Concrete Overlays

    Science.gov (United States)

    Dubois, Cameron; Ramseyer, Chris

    2010-10-01

    The tensile bond strength of bonded concrete overlays was tested using the in-situ pull-off method described in ASTM C 1583 with the goal of determining whether adding latex to the mix design increases bond strength. One slab of ductile concrete (f'c > 12,000 psi) was cast with one half tined, i.e. roughened, and one half steel-troweled, i.e. smooth. The slab surface was sectioned off and overlay mixtures containing different latex contents cast in each section. Partial cores were drilled perpendicular to the surface through the overlay into the substrate. A tensile loading device applied a direct tensile load to each specimen and the load was increased until failure occurred. The tensile bond strength was then calculated for comparison between the specimens.

  6. Cooperative Resource Pricing in Service Overlay Networks for Mobile Agents

    Science.gov (United States)

    Nakano, Tadashi; Okaie, Yutaka

    The success of peer-to-peer overlay networks depends on cooperation among participating peers. In this paper, we investigate the degree of cooperation among individual peers required to induce globally favorable properties in an overlay network. Specifically, we consider a resource pricing problem in a market-oriented overlay network where participating peers sell own resources (e.g., CPU cycles) to earn energy which represents some money or rewards in the network. In the resource pricing model presented in this paper, each peer sets the price for own resource based on the degree of cooperation; non-cooperative peers attempt to maximize their own energy gains, while cooperative peers maximize the sum of own and neighbors' energy gains. Simulation results are presented to demonstrate that the network topology is an important factor influencing the minimum degree of cooperation required to increase the network-wide global energy gain.

  7. Structural Design of Pavement Overlays Based on Functional Parameters

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    This paper reports a practical pavement overlay design methodbased on PCI (Pavement Condition Index). Current pavement investigation method (JTJ 073-96) is compared to the ASTM D 5340, which is the standard test method for airport pavement condition evaluation initially developed for US Air Force. The deficiency in the calculation of PCI based on field data in JTJ 073 is discussed. The proposed design method is compared to AASHTO overlay design method with good agreement. The paper concludes with an example illustrating how the existing pavement structural capacity is related to pavement distress survey results. The presented design method can be used in the design for overlay rehabilitation of pavements of highways, urban streets and airports.

  8. A Proactive Tree Recovery Mechanism for Resilient Overlay Multicast

    Directory of Open Access Journals (Sweden)

    Poorna Satyanarayana B.

    2012-06-01

    Full Text Available Overlay multicast constructs a multicast delivery tree among end hosts. An important problem for making overlay multicast more dependable is how to recover from node departures in order to minimize the disruption of service to those affected nodes. In this paper, we propose a proactive tree recovery mechanism to make the overlay multicast resilient to these failures and unexpected events. The salient feature of the approach is that rescue plans for multiple non-leaf nodes can work together for their respective children when they fail or leave at the same time. Extensive simulations demonstrate that our proactive approach can recover from node departures much faster than reactive methods, while the quality of trees restored and the cost of recovery are reasonable

  9. Ductile film delamination from compliant substrates using hard overlayers

    Energy Technology Data Exchange (ETDEWEB)

    Cordill, M.J. [Erich Schmid Institute of Materials Science, Austrian Academy of Sciences (Austria); Marx, V.M.; Kirchlechner, C. [Max-Plank-Insitut für Eisenforschung GmbH, Düsseldorf (Germany)

    2014-11-28

    Flexible electronic devices call for copper and gold metal films to adhere well to polymer substrates. Measuring the interfacial adhesion of these material systems is often challenging, requiring the formulation of different techniques and models. Presented here is a strategy to induce well defined areas of delamination to measure the adhesion of copper films on polyimide substrates. The technique utilizes a stressed overlayer and tensile straining to cause buckle formation. The described method allows one to examine the effects of thin adhesion layers used to improve the adhesion of flexible systems. - Highlights: • Measuring the adhesion energies of ductile metal–polymer interfaces is difficult. • A Cu film would plastically deform under tensile strain without a Cr overlayer. • A Cr overlayer forces cracking and induces buckling between the crack fragments. • The adhesion energy of the metal–polymer interface can be measured.

  10. Using Mobile Agents and Overlay Networks to Secure Electrical Networks

    Energy Technology Data Exchange (ETDEWEB)

    Dawes, Neal A.; Prosser, Bryan J.; Fulp, Errin W.; McKinnon, Archibald D.

    2013-02-11

    ABSTRACT The use of wandering, mobile agents can provide a robust approach for managing, monitoring, and securing electrical distribution networks. However, the topological structure of electrical networks can affect system performance. For example, if the multi-agent system relies on a regular inspection rate (on average, points of interest are inspected with equal frequency), then locations that are not well connected will on average be inspected less frequently. This paper discusses creation and use of overlay networks that create a virtual grid graph can provide faster coverage and a more uniform average agent sampling rate. Using overlays agents wander a virtual neighborhood consisting of only points of interest that are interconnected in a regular fashion (each point has the same number of neighbors). Experimental results will show that an overlay can often provide better network coverage and a more uniform inspection rate, which can improve cyber security by providing a faster detection of threats.

  11. Using Mobile Agents and Overlay Networks to Secure Electrical Netoworks

    Energy Technology Data Exchange (ETDEWEB)

    Dawes, Neal A.; Prosser, Bryan J.; Fulp, Errin W.; McKinnon, Archibald D.

    2013-04-01

    ABSTRACT The use of wandering, mobile agents can provide a robust approach for managing, monitoring, and securing electrical distribution networks. However, the topological structure of electrical networks can affect system performance. For example, if the multi-agent system relies on a regular inspection rate (on average, points of interest are inspected with equal frequency), then locations that are not well connected will on average be inspected less frequently. This paper discusses creation and use of overlay networks that create a virtual grid graph can provide faster coverage and a more uniform average agent sampling rate. Using overlays agents wander a virtual neighborhood consisting of only points of interest that are interconnected in a regular fashion (each point has the same number of neighbors). Experimental results will show that an overlay can often provide better network coverage and a more uniform inspection rate, which can improve cyber security by providing a faster detection of threats

  12. Pellet-clad interaction in water reactor fuels

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2004-07-01

    The aim of this seminar is was to draw up a comprehensive picture of the pellet clad interaction and its impact on the fuel rod. This document is a detailed abstract of the papers presented during the following five sessions: industrial goals, fuel material behaviour in PCI situation, cladding behaviour relevant to PCI, in pile rod behaviour and modelling of the mechanical interaction between pellet and cladding. (A.L.B.)

  13. Water-moderated reactor fuel cladding reliability study

    OpenAIRE

    Бакутяк, Елена Викторовна; Пелых, Сергей Николаевич

    2014-01-01

    Considering the fuel element, averaged by fuel assembly (FA) of water-moderated reactor with the power of 1000 MW (VVER-1000), the number of fuel elements with the greatest cladding failure probability after 4 operation years at Khmelnitsky NPP-2 (KNPP-2) is found. This will allow to calculate the fuel cladding failure probability and determine the most likely cladding damages, which will enable to improve the performance and economic indexes of VVER.The novelty of the paper lies in calculati...

  14. Clad fiber capacitor and method of making same

    Science.gov (United States)

    Tuncer, Enis

    2012-12-11

    A clad capacitor and method of manufacture includes assembling a preform comprising a ductile, electrically conductive fiber; a ductile, electrically insulating cladding positioned on the fiber; and a ductile, electrically conductive sleeve positioned over the cladding. One or more preforms are then bundled, heated and drawn along a longitudinal axis to decrease the diameter of the ductile components of the preform and fuse the preform into a unitized strand.

  15. Explosive Welding with Nitroguanidine.

    Science.gov (United States)

    Sadwin, L D

    1964-03-13

    By using the explosive nitroguanidine, continuous welds can be made between similar and dissimilar metals. Since low detonation pressures are attainable, pressure transfer media are not required between the explosive and the metal surface. The need for either a space or an angle between the metals is eliminated, and very low atmospheric pressures are not required. Successful welds have been made between tantalum and 4140 steel, 3003H14 aluminum and 4140 steel, and 304 stainless steel and 3003H14 aluminum.

  16. Laser Impact Welding

    OpenAIRE

    Daehn, Glenn S.; Lippold, John; Liu, Deijan; Taber, Geoff; Wang, Huimin

    2012-01-01

    Laser impact welding is a solid-state, collision-based welding process. In this process, laser-generated optical energy is converted to kinetic energy through the ablation at the surface and confinement of the gas generated between a flyer and backing plate. The launch of the flyer can be affected by many factors, for example, backing material, ablative layer, and flyer thickness. In this paper, the effect of three backing materials: glass, polycarbonate and cellophane tape, we...

  17. Welding of solid wood

    OpenAIRE

    Ivica Župčić; Goran Mihulja; Andrija Bogner; Ivica Grbac; Ivica @up~i}, Goran Mihulja, Andrija Bogner, Ivica Grbac,; Božidar Hrovat

    2008-01-01

    This paper presents the up-to-date knowledge and results of the application of wood welding techniques at the Faculty of Forestry University of Zagreb. Wood welding technologies have been developed as a new way of bonding timber by using high temperature generatedby friction and pressure. Timber is assembled without any adhesives. During the process the surface layer of timber (lignin), which is in direct contact with its counterpart, melts due to high pressure and temperature, which is usual...

  18. Clad strip casting by a twin roll caster

    OpenAIRE

    T. Haga; Nakamura, R; S. Kumai; H. Watari

    2009-01-01

    Purpose: Of this paper is to realize the casting of the clad strip by only one process. Therefore, the investigation of the ability of the casting of the clad strip by a vertical type twin roll caster was operated. The aim of the use of the twin roll caster to make clad strip was in the reduction of the production-energy of the clad strip.Design/methodology/approach: Used in the present study was a vertical type twin roll caster with the scriber. The scriber was used to prevent the mixture of...

  19. Hollow core anti-resonant fibres with split cladding

    Science.gov (United States)

    Huang, Xiaosheng; Qi, Wenliang; Ho, Daryl; Luan, Feng; Yong, Ken-Tye; Yoo, Seongwoo

    2016-03-01

    A split cladding fibers (SCF) is proposed as an additional design to the anti-resonant type fiber. The introduced split cladding helps to reduce the fabrication distortion. We use numerical simulations to compare the Kagome fibers (KFs) and the proposed split cladding fibers (SCFs) over two normalized transmission bands. It reveals that SCFs are able to maintain the desired round shape of silica cladding walls, hence improving the confinement loss (CL) compared to the KF. Fabrication of the SCF is demonstrated by the stack-and-draw technique. The near filed mode patterns are measured to prove the feasibility of this fiber design.

  20. Annular-cladding erbium doped multicore fiber for SDM amplification.

    Science.gov (United States)

    Jin, Cang; Ung, Bora; Messaddeq, Younès; LaRochelle, Sophie

    2015-11-16

    We propose and numerically investigate annular-cladding erbium doped multicore fibers (AC-EDMCF) with either solid or air hole inner cladding to enhance the pump power efficiency in optical amplifiers for spatial division multiplexing (SDM) transmission links. We first propose an all-glass fiber in which a central inner cladding region with a depressed refractive index is introduced to confine the pump inside a ring-shaped region overlapping the multiple signal cores. Through numerical simulations, we determine signal core and annular pump cladding parameters respecting fabrication constraints. We also propose and examine a multi-spot injection scheme for launching the pump in the annular cladding. With this all-glass fiber with annular cladding, our results predict 10 dB increase in gain and 21% pump power savings compared to the standard double cladding design. We also investigate a fiber with an air hole inner cladding to further enhance the pump power confinement and minimize power leaking into the inner cladding. The results are compared to the all-glass AC-EDMCF.

  1. Nuclear reactor fuel element with vanadium getter on cladding

    Science.gov (United States)

    Johnson, Carl E.; Carroll, Kenneth G.

    1977-01-01

    A nuclear reactor fuel element is described which has an outer cladding, a central core of fissionable or mixed fissionable and fertile fuel material and a layer of vanadium as an oxygen getter on the inner surface of the cladding. The vanadium reacts with oxygen released by the fissionable material during irradiation of the core to prevent the oxygen from reacting with and corroding the cladding. Also described is a method for coating the inner surface of small diameter tubes of cladding with a layer of vanadium.

  2. Second harmonic generation in thin optical fibers via cladding modes.

    Science.gov (United States)

    Elzahaby, Eman A; Kandas, Ishac; Aly, Moustafa H

    2016-05-30

    Since silica goes under the category of amorphous materials, it is difficult to investigate important processes such as second harmonic generation (SHG) in silica-based fibers. In this paper, we proposed a method for SHG relaying on cladding modes as pump modes. Cladding modes are introduced in optical fibers through tilted long period grating (T-LPG), where power of core mode is transferred into cladding modes. By functionalizing T-LPG with nonlinear coating, the interaction occurs between cladding modes and the coating material, consequently second harmonic signal (SHS) is generated with efficiency up to 0.14%.

  3. Finite-width plasmonic waveguides with hyperbolic multilayer cladding.

    Science.gov (United States)

    Babicheva, Viktoriia E; Shalaginov, Mikhail Y; Ishii, Satoshi; Boltasseva, Alexandra; Kildishev, Alexander V

    2015-04-20

    Engineering plasmonic metamaterials with anisotropic optical dispersion enables us to tailor the properties of metamaterial-based waveguides. We investigate plasmonic waveguides with dielectric cores and multilayer metal-dielectric claddings with hyperbolic dispersion. Without using any homogenization, we calculate the resonant eigenmodes of the finite-width cladding layers, and find agreement with the resonant features in the dispersion of the cladded waveguides. We show that at the resonant widths, the propagating modes of the waveguides are coupled to the cladding eigenmodes and hence, are strongly absorbed. By avoiding the resonant widths in the design of the actual waveguides, the strong absorption can be eliminated.

  4. Microstructural Characterization of Cermet Cladding Developed Through Microwave Irradiation

    Science.gov (United States)

    Gupta, Dheeraj; Sharma, Apurbba Kumar

    2012-10-01

    In the present work, cladding of hardfacing WC10Co2Ni powder on austenitic stainless steel has been developed through a novel processing technique. The clads were developed using microwave hybrid heating. The clad of average thickness ~2 mm has been developed through the exposure of microwave radiation at frequency 2.45 GHz and power 900 W for the duration of 360 s. The developed clads were characterized using field emission scanning electron microscope, X-ray elemental analysis, X-ray diffraction, and measurement of Vicker's microhardness. The microstructure study of the clad showed good metallurgical bonding with substrate and revealed that clads are free from any visible interface cracking. Clads were formed with partial dilution of a thin layer of the substrate. The cermet microstructure mainly consists of relatively soft metallic matrix phase and uniformly distributed hard carbide phase with skeleton-like structure. The developed clads exhibit an average microhardness of 1064 ± 99 Hv. The porosity of developed clad has been significantly less at approximately 0.89%.

  5. Suppression of Cladding Mode Coupling by B/Ge Codoped Photosensitive Fiber With Photosensitive and Depressed Inner Cladding

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Excess loss on the short wavelength side of the Bragg resonant wavelength caused by cladding mode coupling limits wide use of grating in the fiber communication system, especially in densed wavelength division multiplexing (DWDM) system.A novel photosensitive fiber design that have depressed cladding and photosensitive inner cladding in the same fiber is proposed, which can suppress cladding mode coupling greatly.Using MCVD method B/Ge codoped fiber with depressed cladding was fabriceted out, which was also doped in boron and germanium and had the photosensitivity.Finally, the transmission spectrum of written grating in this fiber by phase mask method verified its larger photosensitivity and greatly suppression of cladding mode coupling.

  6. Design and fabrication of triangular inner cladding double-clad ytterbium doped fibre for high power lasers

    Institute of Scientific and Technical Information of China (English)

    Fu Yong-Jun; Jian Wei; Zheng Kai; Yan Feng-Ping; Chang De-Yuan; Jian Shui-Sheng

    2005-01-01

    To improve the performance of double clad high power fibre lasers, inner cladding design plays a significant role.A triangular inner cladding and silica structure second cladding with large air holes to acquire high inner cladding numerical aperture are designed. Single mode and high power output of the fibre lasers need the double clad Yb doped fibre with large core. A fibre with annular refractive index distribution core and low numerical aperture to acquire a large mode area fibre core is designed and fabricated. Furthermore co-doping with aluminium (Al) has been used to improve the solubility of ytterbium (Yb) into silicate network, and the core absorption coefficients of two Yb doped fibres are compared with different Al concentration experimentally.

  7. Implementing a Trust Overlay Framework for Digital Ecosystems

    Science.gov (United States)

    Malone, Paul; McGibney, Jimmy; Botvich, Dmitri; McLaughlin, Mark

    Digital Ecosystems, being decentralised in nature, are inherently untrustworthy environments. This is due to the fact that these environments lack a centralised gatekeeper and identity provider. In order for businesses to operate in these environments there is a need for security measures to support accountability and traceability. This paper describes a trust overlay network developed in the OPAALS project to allow entities participating in digital ecosystems to share experience through the exchange of trust values and to leverage on this network to determine reputation based trustworthiness of unknown and initially untrusted entities. An overlay network is described together with sample algorithms and a discussion on implementation.

  8. OVERLAY DENTURES: A REVIEW AND REPORT OF FOUR CASES

    Directory of Open Access Journals (Sweden)

    Deeksha SHARMA

    2013-12-01

    Full Text Available Patients with ectodermal dysplasia or having under‑ gone cleft surgery with anodontia or hypodontia, hypo‑ plastic conical teeth and patients with severely worn dentition are difficult to treat because of the poor remaining tooth structure. These patients often exhibit loss of vertical dimension of occlusion and aesthetic problems and usually need complex prosthetic treatments. Financial constraints or other priorities often restrict one from choosing the most desirable treatment. The overlay removable denture is a covering prosthesis partially supported by natural teeth, tooth roots, or dental implants, providing an efficient alter‑ native of treatment. Clinical reports describe the various applications of overlay dentures.

  9. QUANTIFIED COST-BALANCED ROUTING SCHEME FOR OVERLAY MULTICAST

    Institute of Scientific and Technical Information of China (English)

    Lu Jun; Ruan Qiuqi

    2006-01-01

    This paper focuses on the quantitative analysis issue of the routing metrics tradeoff problem, and presents a Quantified Cost-Balanced overlay multicast routing scheme (QCost-Balanced) to the metric tradeoff problem between overlay path delay and access bandwidth at Multicast Server Nodes (MSN) for real-time applications over Internet. Besides implementing a dynamic priority to MSNs by weighing the size of its service clients for better efficiency, QCost-Balanced tradeoffs these two metrics by a unified tradeoff metric based on quantitative analysis. Simulation experiments demonstrate that the scheme achieves a better tradeoff gain in both two metrics, and effective performance in metric quantitative control.

  10. Ferritic Alloys as Accident Tolerant Fuel Cladding Material for Light Water Reactors

    Energy Technology Data Exchange (ETDEWEB)

    Rebak, Raul B. [General Electric Global Research, Schnectady, NY (United States)

    2014-09-30

    The objective of the GE project is to demonstrate that advanced steels such as iron-chromium-aluminum (FeCrAl) alloys could be used as accident tolerant fuel cladding material in commercial light water reactors. The GE project does not include fuel development. Current findings support the concept that a FeCrAl alloy could be used for the cladding of commercial nuclear fuel. The use of this alloy will benefit the public since it is going to make the power generating light water reactors safer. In the Phase 1A of this cost shared project, GE (GRC + GNF) teamed with the University of Michigan, Los Alamos National Laboratory, Brookhaven National Laboratory, Idaho National Laboratory, and Oak Ridge National Laboratory to study the environmental and mechanical behavior of more than eight candidate cladding materials both under normal operation conditions of commercial nuclear reactors and under accident conditions in superheated steam (loss of coolant condition). The main findings are as follows: (1) Under normal operation conditions the candidate alloys (e.g. APMT, Alloy 33) showed excellent resistance to general corrosion, shadow corrosion and to environmentally assisted cracking. APMT also showed resistance to proton irradiation up to 5 dpa. (2) Under accident conditions the selected candidate materials showed several orders of magnitude improvement in the reaction with superheated steam as compared with the current zirconium based alloys. (3) Tube fabrication feasibility studies of FeCrAl alloys are underway. The aim is to obtain a wall thickness that is below 400 µm. (4) A strategy is outlined for the regulatory path approval and for the insertion of a lead fuel assembly in a commercial reactor by 2022. (5) The GE team worked closely with INL to have four rodlets tested in the ATR. GE provided the raw stock for the alloys, the fuel for the rodlets and the cost for fabrication/welding of the rodlets. INL fabricated the rodlets and the caps and welded them to

  11. Ferritic Alloys as Accident Tolerant Fuel Cladding Material for Light Water Reactors

    Energy Technology Data Exchange (ETDEWEB)

    Rebak, Raul B. [General Electric Global Research, Schnectady, NY (United States)

    2014-12-30

    The objective of the GE project is to demonstrate that advanced steels such as iron-chromium-aluminum (FeCrAl) alloys could be used as accident tolerant fuel cladding material in commercial light water reactors. The GE project does not include fuel development. Current findings support the concept that a FeCrAl alloy could be used for the cladding of commercial nuclear fuel. The use of this alloy will benefit the public since it is going to make the power generating light water reactors safer. In the Phase 1A of this cost shared project, GE (GRC + GNF) teamed with the University of Michigan, Los Alamos National Laboratory, Brookhaven National Laboratory, Idaho National Laboratory, and Oak Ridge National Laboratory to study the environmental and mechanical behavior of more than eight candidate cladding materials both under normal operation conditions of commercial nuclear reactors and under accident conditions in superheated steam (loss of coolant condition). The main findings are as follows: (1) Under normal operation conditions the candidate alloys (e.g. APMT, Alloy 33) showed excellent resistance to general corrosion, shadow corrosion and to environmentally assisted cracking. APMT also showed resistance to proton irradiation up to 5 dpa. (2) Under accident conditions the selected candidate materials showed several orders of magnitude improvement in the reaction with superheated steam as compared with the current zirconium based alloys. (3) Tube fabrication feasibility studies of FeCrAl alloys are underway. The aim is to obtain a wall thickness that is below 400 µm. (4) A strategy is outlined for the regulatory path approval and for the insertion of a lead fuel assembly in a commercial reactor by 2022. (5) The GE team worked closely with INL to have four rodlets tested in the ATR. GE provided the raw stock for the alloys, the fuel for the rodlets and the cost for fabrication/welding of the rodlets. INL fabricated the rodlets and the caps and welded them to

  12. Thermomechanical loading applied on the cladding tube during the pellet cladding mechanical interaction phase of a rapid reactivity initiated accident

    OpenAIRE

    2014-01-01

    International audience; Calculations of the CABRI REP-Na5 pulse were performed with the ALCYONE code in order to determine the evolution of the thermomechanical loading applied on the cladding tube during the Pellet-Cladding Mechanical Interaction (PCMI) phase of a rapid Reactivity Initiated Accident (RIA) initiated at 280 °C that lasted 8.8 ms. The evolution of the following parameters are reported: the cladding temperature, heating rate, strain rate and loading biaxiality. The impact of the...

  13. Diffraction-based overlay for spacer patterning and double patterning technology

    Science.gov (United States)

    Lee, Byoung Hoon; Park, JeongSu; Lee, Jongsu; Park, Sarohan; Lim, ChangMoon; Yim, Dong-Gyu; Park, Sungki; Ryu, Chan-Ho; Morgan, Stephen; van de Schaar, Maurits; Fuchs, Andreas; Bhattacharyya, Kaustuve

    2011-03-01

    Overlay performance will be increasingly important for Spacer Patterning Technology (SPT) and Double Patterning Technology (DPT) as various Resolution Enhancement Techniques are employed to extend the resolution limits of lithography. Continuous shrinkage of devices makes overlay accuracy one of the most critical issues while overlay performance is completely dependent on exposure tool. Image Based Overlay (IBO) has been used as the mainstream metrology for overlay by the main memory IC companies, but IBO is not suitable for some critical layers due to the poor Tool Induced Shift (TIS) values. Hence new overlay metrology is required to improve the overlay measurement accuracy. Diffraction Based Overlay (DBO) is regarded to be an alternative metrology to IBO for more accurate measurements and reduction of reading errors. Good overlay performances of DBO have been reported in many articles. However applying DBO for SPT and DPT layers poses extra challenges for target design. New vernier designs are considered for different DPT and SPT schemes to meet overlay target in DBO system. In this paper, we optimize the design of the DBO target and the performance of DBO to meet the overlay specification of sub-3x nm devices which are using SPT and DPT processes. We show that the appropriate vernier design yields excellent overlay performance in residual and TIS. The paper also demonstrated the effects of vernier structure on overlay accuracy from SEM analysis.

  14. Microstructural and microanalysis investigations of bond titanium grade1/low alloy steel st52-3N obtained by explosive welding

    Energy Technology Data Exchange (ETDEWEB)

    Gloc, Michal, E-mail: michalgloc@wp.pl [Warsaw University of Technology, Faculty of Materials Science and Engineering (Poland); Wachowski, Marcin [Military University of Technology in Warsaw, Faculty of Mechanical Engineering (Poland); Plocinski, Tomasz; Kurzydlowski, Krzysztof Jan [Warsaw University of Technology, Faculty of Materials Science and Engineering (Poland)

    2016-06-25

    Explosive welding is a solid state welding process that is used for the metallurgical joining of two or more dissimilar metals. In this process, forces of controlled detonations are utilized to accelerate one metal plate into another. As a result, an atomic bond is created. It is considered as a cold-welding process since it allows metals to be joined without losing their pre-bonding properties. The metal plates are joined under the influence of very high pressure which causes local plastic deformation and grain refining at the bond interface. Moreover, between the parent and flyer plate some local melting zones are formed. The explosively cladded steel plates are used in the chemical, petrochemical and nuclear industry due to their good corrosion resistance and mechanical properties. In this work, microstructural and chemical analyses of clad plates obtained by the explosive method are presented. The clad plates studied were made of titanium grade 1 explosively bonded with a thin layer of st52-3N low alloy steel. The microstructure was evaluated using light (LM) and scanning electron microscopes (SEM), while chemical composition was assessed using energy dispersive spectroscopy (EDS). It was found that the bond area had different microstructure, chemical composition and microhardness than the bonded materials. In the junction between the base steel and the cladding, a strongly defected transient zone with altered chemical composition in comparison with the bonded metals was revealed. - Highlights: • Explosive welding as an effective method for joining similar or dissimilar metals. • Slip brands, elongated grains and twins correlated with high plastic deformations. • Investigations of the local melted zones, formed at the interface of the clads. • Mechanical properties connected with microstructural changes and deformation.

  15. Certification of a weld produced by friction stir welding

    Science.gov (United States)

    Obaditch, Chris; Grant, Glenn J

    2013-10-01

    Methods, devices, and systems for providing certification of friction stir welds are disclosed. A sensor is used to collect information related to a friction stir weld. Data from the sensor is compared to threshold values provided by an extrinsic standard setting organizations using a certification engine. The certification engine subsequently produces a report on the certification status of the weld.

  16. Thermomechanical loading applied on the cladding tube during the pellet cladding mechanical interaction phase of a rapid reactivity initiated accident

    Science.gov (United States)

    Hellouin de Menibus, Arthur; Sercombe, Jerome; Auzoux, Quentin; Poussard, Christophe

    2014-10-01

    Calculations of the CABRI REP-Na5 pulse were performed with the ALCYONE code in order to determine the evolution of the thermomechanical loading applied on the cladding tube during the Pellet-Cladding Mechanical Interaction (PCMI) phase of a rapid Reactivity Initiated Accident (RIA) initiated at 280 °C that lasted 8.8 ms. The evolution of the following parameters are reported: the cladding temperature, heating rate, strain rate and loading biaxiality. The impact of these parameters on the cladding mechanical behavior and fracture are then briefly reviewed.

  17. Design of Matched Cladding Fiber with UV-sensitive Cladding for Minimization of Claddingmode Losses in Fiber Bragg Gratings

    DEFF Research Database (Denmark)

    Nielsen, Mads Lønstrup; Berendt, Martin Ole; Bjarklev, Anders Overgaard;

    2000-01-01

    The effect on the Bragg-grating-induced cladding-mode coupling of varying the extent of the photosensitive region in a step-index fiber is analyzed. We introduce a figure of merit for the suppression of cladding-mode loss and compare different matched cladding fiber designs. It is found...... to be advantageous to increase the extent of the photosensitive region. However, no significant improvement is obtained by extending the photosensitive region more than approximately 10 mu m into the cladding. This result is not in agreement with a simple analysis that neglects UV absorption, which suggests...

  18. Self-Reacting Friction Stir Welding for Aluminum Alloy Circumferential Weld Applications

    Science.gov (United States)

    Bjorkman, Gerry; Cantrell, Mark; Carter, Robert

    2003-01-01

    Friction stir welding is an innovative weld process that continues to grow in use, in the commercial, defense, and space sectors. It produces high quality and high strength welds in aluminum alloys. The process consists of a rotating weld pin tool that plasticizes material through friction. The plasticized material is welded by applying a high weld forge force through the weld pin tool against the material during pin tool rotation. The high weld forge force is reacted against an anvil and a stout tool structure. A variation of friction stir welding currently being evaluated is self-reacting friction stir welding. Self-reacting friction stir welding incorporates two opposing shoulders on the crown and root sides of the weld joint. In self-reacting friction stir welding, the weld forge force is reacted against the crown shoulder portion of the weld pin tool by the root shoulder. This eliminates the need for a stout tooling structure to react the high weld forge force required in the typical friction stir weld process. Therefore, the self-reacting feature reduces tooling requirements and, therefore, process implementation costs. This makes the process attractive for aluminum alloy circumferential weld applications. To evaluate the application of self-reacting friction stir welding for aluminum alloy circumferential welding, a feasibility study was performed. The study consisted of performing a fourteen-foot diameter aluminum alloy circumferential demonstration weld using typical fusion weld tooling. To accomplish the demonstration weld, weld and tack weld development were performed and fourteen-foot diameter rings were fabricated. Weld development consisted of weld pin tool selection and the generation of a process map and envelope. Tack weld development evaluated gas tungsten arc welding and friction stir welding for tack welding rings together for circumferential welding. As a result of the study, a successful circumferential demonstration weld was produced leading

  19. Welding defects at friction stir welding

    Directory of Open Access Journals (Sweden)

    P. Podržaj

    2015-04-01

    Full Text Available The paper presents an overview of different types of defects at friction stir welding. In order to explain the reasons for their occurrence a short theoretical background of the process is given first. The main emphasis is on the parameters that influence the process. An energy supply based division of defects into three disjoint groups was used. The occurring defects are demonstrated on various materials.

  20. Metallographic Analyses of Laser Cladded WC-Ni and WC-Co Hard-facing Metals

    Institute of Scientific and Technical Information of China (English)

    HK Chikwanda; M Chiremba; C Van Rooyen

    2004-01-01

    Laser cladding is performed to improve the surface properties of metallic machine components. Extensive work is being conducted to investigate the relationships among the cladding parameters, clad powder characteristics and the quality of the clad layer. This work presents some of the metallographic analyses results of WC -Ni and WC-Co clad layers. The clad layers are characterised with non-uniform carbide particles, mostly WC imbedded in a more ductile matrix.The transition from the clad layer to the substrate metal had a distinct dilution zone. The ratio of this zone to the clad height was in the range of 10 -12% and this still needs to be refined.

  1. Heavy Vehicle Simulator aided evaluation of overlays on pavements with active cracks

    CSIR Research Space (South Africa)

    Viljoen, AW

    1987-07-01

    Full Text Available Conventional overlay life estimates are often invalidated by the reflection of existing cracks in a pavement through an overlay. This is attributable to a lack of understanding of the factors influencing relative crack movements and their mechanisms...

  2. An Evaluation on the Residual Stresses Induced by EFR Welding of CEDM Nozzle

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Sang Ho; Park, Gi Yeol; Kim, Tae Ryong [KEPCO International Nuclear Graduate School, Ulsan (Korea, Republic of)

    2015-10-15

    In this paper, carried out the welding analysis to use the SYSWELD as welding interpretation code based on the reactor upper head nozzle. In this paper, evaluated the residual stress in CEDM nozzle by EFR through the SYSWELD which is the welding interpretation code. The conclusion are same as below. 1) When comparing with Hoop Stress and Axial Stress by J-Groove and EFR, after welding residual stress by EFR is lower than after J-Groove. 2) After EFR, it was confirmed that the tensile stress is reduced after increasing over the point3. The PWSCC of Dissimilar Metal Zone of reactor can degrade the integrity of the main device in nuclear power plant, and according to the power plant stopped for inspection, it can cause an enormous amount of lost sales when the crack is occurred. Various methods have been developed to reduce residual stress to prevent the PWSCC like Weld Overlay (WOL), Mechanical Stress Improvement Process (Msp), Laser Peening, Inlay Weld, etc. Among them, Wol is the most commonly used welding method in nuclear power plant. When performing a Wol, structure rigidity will be increase, and residual stress of welding zone will be changed into compressive stress from the tensile stress. This has the advantage that improved resistance to PWSCC. The most commonly used material in nuclear power plant is Inconel 600. Inconel 600 consist of a Ni-Cr-Fe and it has 14-17% of Cr content, 10% of Fe content and susceptible to PWSCC. The more Cr content is more stronger against PWSCC. Inconel 690 which has 2 times more Cr content than Inconel 600 has very strong resistance to PWSCC than Inconel 600. Embedded Flaw Repair (EFR) has been developed in Westinghouse by 1994. The welding metal with high corrosion resistance is embedded on the surface of component, and could protect cracking part from the PWSCC. It is permanent repair method that isolates the flaw from the environment, eliminating further crack propagation due to PWSCC. EFR method is that at least three layers

  3. Experimental Research in Pulsed Laser Welding of High-Silicon Aluminum Alloy%高硅铝合金脉冲激光焊接工艺研究

    Institute of Scientific and Technical Information of China (English)

    燕振君; 赵龙海; 华鹏; 李先芬; 周伟

    2015-01-01

    The paper highlighted the pulsed laser-cladding welding test for joining of Al-27Si; it analyzed the effects of various welding parameters on weld surface quality and weld pool shape. The results showed that welding heat input increased with the increase of welding current, pulse width and laser frequency, thereby increasing weld penetration;weld penetration decreased and inter-ripple distance increased with the increase of welding travel speed. The paper pointed out that improved weld joint was available with welding current of 90A, pulsed width of 2ms, laser frequency of 30Hz and welding travel speed of 200mm/min.%文章采用脉冲激光焊机针对Al-27Si进行了表面脉冲激光熔敷焊接试验,通过调整焊接电流、焊接速度、激光脉宽和激光频率,系统分析研究各种激光焊接参数对焊缝表面成型质量和横截面形状尺寸的影响规律。实验结果表明,提高焊接电流、激光脉冲宽度和频率,均能增加焊接热输入,从而增加焊接熔深;增大焊接速度,焊缝熔深减小,鱼鳞状波纹宽度增大。综合分析,在焊接电流90A、激光脉宽2ms、频率30Hz、焊接速度200mm/min的焊接规范下,能够得到较好的焊接接头。

  4. Incidental Learning of Geospatial Concepts across Grade Levels: Map Overlay

    Science.gov (United States)

    Battersby, Sarah E.; Golledge, Reginald G.; Marsh, Meredith J.

    2006-01-01

    In this paper, the authors evaluate map overlay, a concept central to geospatial thinking, to determine how it is naively and technically understood, as well as to identify when it is leaner innately. The evaluation is supported by results from studies at three grade levels to show the progression of incidentally learned geospatial knowledge as…

  5. 3D Align overlay verification using glass wafers

    NARCIS (Netherlands)

    Smeets, E.M.J.; Bijnen, F.C.G.; Slabbekoorn, J.; Van Zeijl, H.W.

    2004-01-01

    In the MEMS world, increasing attention is being given to 3D devices requiring dual-sided processing. This requires lithography tools that are able to align a wafer to both its back side as front side. Overlay describes how well front and back side layers are positioned with respect to each other. C

  6. Promoting Learning of Instructional Design via Overlay Design Tools

    Science.gov (United States)

    Carle, Andrew Jacob

    2012-01-01

    I begin by introducing Virtual Design Apprenticeship (VDA), a learning model--built on a solid foundation of education principles and theories--that promotes learning of design skills via overlay design tools. In VDA, when an individual needs to learn a new design skill or paradigm she is provided accessible, concrete examples that have been…

  7. Loop overlay tympanoplasty for anterior or subtotal perforations.

    Science.gov (United States)

    Lee, Heung-Yeup; Auo, Hyeon-Jin; Kang, Jun-Myung

    2010-04-01

    To report our experience with "loop overlay" tympanoplasty, a modified overlay technique with a superiorly based skin flap, for the reconstruction of anterior, subtotal or total tympanic membrane (TM) perforations. Retrospective review of patients undergoing loop overlay tympanoplasty from March 1998 to February 2007 was performed. Four hundred and twenty-nine patients who underwent loop overlay tympanoplasty and then follow-up visits a minimum of 6 months later were included in this study. Hearing test results were reported using a four-frequency (0.5, 1, 2, and 3kHz) pure tone average air-bone gap. The outcome was considered successful if the TM was intact without lateralization or anterior blunting after the follow-up visit. There was a 98.8% success rate. There was no graft lateralization, anterior blunting, neocholesteatoma, or sensorineural hearing loss. The mean preoperative to postoperative four-tone air-bone gap improved from 23.5 to 8.1dB, which is a mean gain of 15dB; this was statistically significant (poverlay graft method is a safe and effective technique for reconstruction of anterior, subtotal or total TM perforations, with excellent graft take and significant improvement of hearing. It provides a precise replacement of the flap and a preserved healing plane. Copyright (c) 2009 Elsevier Ireland Ltd. All rights reserved.

  8. Promoting Learning of Instructional Design via Overlay Design Tools

    Science.gov (United States)

    Carle, Andrew Jacob

    2012-01-01

    I begin by introducing Virtual Design Apprenticeship (VDA), a learning model--built on a solid foundation of education principles and theories--that promotes learning of design skills via overlay design tools. In VDA, when an individual needs to learn a new design skill or paradigm she is provided accessible, concrete examples that have been…

  9. Crosslayer Survivability in Overlay-IP-WDM Networks

    Science.gov (United States)

    Pacharintanakul, Peera

    2010-01-01

    As the Internet moves towards a three-layer architecture consisting of overlay networks on top of the IP network layer on top of WDM-based physical networks, incorporating the interaction between and among network layers is crucial for efficient and effective implementation of survivability. This dissertation has four major foci as follows:…

  10. Forged seal detection based on the seal overlay metric.

    Science.gov (United States)

    Lee, Joong; Kong, Seong G; Lee, Young-Soo; Moon, Ki-Woong; Jeon, Oc-Yeub; Han, Jong Hyun; Lee, Bong-Woo; Seo, Joong-Suk

    2012-01-10

    This paper describes a method for verifying the authenticity of a seal impression imprinted on a document based on the seal overlay metric, which refers to the ratio of an effective seal impression pattern and the noise in the neighborhood of the reference impression region. A reference seal pattern is obtained by taking the average of a number of high-quality impressions of a genuine seal. A target seal impression to be examined, often on paper with some background texts and lines, is segmented out from the background by an adaptive threshold applied to the histogram of color components. The segmented target seal impression is then spatially aligned with the reference by maximizing the count of matching pixels. Then the seal overlay metric is computed for the reference and the target. If the overlay metric of a target seal is below a predetermined limit for the similarity to the genuine, then the target is classified as a forged seal. To further reduce the misclassification rate, the seal overlay metric is adjusted by the filling rate, which reflects the quality of inked pattern of the target seal. Experiment results demonstrate that the proposed method can detect elaborate seal impressions created by advanced forgery techniques such as lithography and computer-aided manufacturing. Copyright © 2011 Elsevier Ireland Ltd. All rights reserved.

  11. 3D Align overlay verification using glass wafers

    NARCIS (Netherlands)

    Smeets, E.M.J.; Bijnen, F.C.G.; Slabbekoorn, J.; Van Zeijl, H.W.

    2004-01-01

    In the MEMS world, increasing attention is being given to 3D devices requiring dual-sided processing. This requires lithography tools that are able to align a wafer to both its back side as front side. Overlay describes how well front and back side layers are positioned with respect to each other.

  12. Incidental Learning of Geospatial Concepts across Grade Levels: Map Overlay

    Science.gov (United States)

    Battersby, Sarah E.; Golledge, Reginald G.; Marsh, Meredith J.

    2006-01-01

    In this paper, the authors evaluate map overlay, a concept central to geospatial thinking, to determine how it is naively and technically understood, as well as to identify when it is leaner innately. The evaluation is supported by results from studies at three grade levels to show the progression of incidentally learned geospatial knowledge as…

  13. Mapping (USPTO) patent data using overlays to Google Maps

    NARCIS (Netherlands)

    Leydesdorff, L.; Bornmann, L.

    2012-01-01

    A technique is developed using patent information available online (at the U.S. Patent and Trademark Office) for the generation of Google Maps. The overlays indicate both the quantity and the quality of patents at the city level. This information is relevant for research questions in technology anal

  14. Recovery of Sublethally Injured Bacteria Using Selective Agar Overlays.

    Science.gov (United States)

    McKillip, John L.

    2001-01-01

    This experiment subjects bacteria in a food sample and an environmental sample to conditions of sublethal stress in order to assess the effectiveness of the agar overlay method to recover sublethally injured cells compared to direct plating onto the appropriate selective medium. (SAH)

  15. Crosslayer Survivability in Overlay-IP-WDM Networks

    Science.gov (United States)

    Pacharintanakul, Peera

    2010-01-01

    As the Internet moves towards a three-layer architecture consisting of overlay networks on top of the IP network layer on top of WDM-based physical networks, incorporating the interaction between and among network layers is crucial for efficient and effective implementation of survivability. This dissertation has four major foci as follows:…

  16. 3D Align overlay verification using glass wafers

    NARCIS (Netherlands)

    Smeets, E.M.J.; Bijnen, F.C.G.; Slabbekoorn, J.; Van Zeijl, H.W.

    2004-01-01

    In the MEMS world, increasing attention is being given to 3D devices requiring dual-sided processing. This requires lithography tools that are able to align a wafer to both its back side as front side. Overlay describes how well front and back side layers are positioned with respect to each other. C

  17. Dynamic adaptable overlay networks for personalised service delivery

    NARCIS (Netherlands)

    Mathieu, B.; Stiemerling, M.; Soveri, M.C.; Galis, A.; Jean, K.; Ocampo, R.; Lai, Z.; Kampmann, M.; Tariq, M.A.; Balos, K.; Ahmed, O.K.; Busropan, B.J.; Prins, M.J.

    2007-01-01

    Overlay Networks have been designed as a promising solution to deliver new services via the use of intermediate nodes, acting as proxies or relays. This concept enables to hide the heterogeneity and variability of the underlying networks. In the Ambient Networks (ANs) project, the objectives are to

  18. Welding. Performance Objectives. Intermediate Course.

    Science.gov (United States)

    Vincent, Kenneth

    Several intermediate performance objectives and corresponding criterion measures are listed for each of nine terminal objectives for an intermediate welding course. The materials were developed for a 36-week (3 hours daily) course designed to prepare the student for employment in the field of welding. Electric welding and specialized (TIG & MIG)…

  19. Welding. Performance Objectives. Basic Course.

    Science.gov (United States)

    Vincent, Kenneth

    Several intermediate performance objectives and corresponding criterion measures are listed for each of eight terminal objectives for a basic welding course. The materials were developed for a 36-week (2 hours daily) course developed to teach the fundamentals of welding shop work, to become familiar with the operation of the welding shop…

  20. Rheological evaluation of pretreated cladding removal waste

    Energy Technology Data Exchange (ETDEWEB)

    McCarthy, D.; Chan, M.K.C.; Lokken, R.O.

    1986-01-01

    Cladding removal waste (CRW) contains concentrations of transuranic (TRU) elements in the 80 to 350 nCi/g range. This waste will require pretreatment before it can be disposed of as glass or grout at Hanford. The CRW will be pretreated with a rare earth strike and solids removal by centrifugation to segregate the TRU fraction from the non-TRU fraction of the waste. The centrifuge centrate will be neutralized with sodium hydroxide. This neutralized cladding removal waste (NCRW) is expected to be suitable for grouting. The TRU solids removed by centrifugation will be vitrified. The goal of the Rheological Evaluation of Pretreated Cladding Removal Waste Program was to evaluate those rheological and transport properties critical to assuring successful handling of the NCRW and TRU solids streams and to demonstrate transfers in a semi-prototypic pumping environment. This goal was achieved by a combination of laboratory and pilot-scale evaluations. The results obtained during these evaluations were correlated with classical rheological models and scaled-up to predict the performance that is likely to occur in the full-scale system. The Program used simulated NCRW and TRU solid slurries. Rockwell Hanford Operations (Rockwell) provided 150 gallons of simulated CRW and 5 gallons of simulated TRU solid slurry. The simulated CRW was neutralized by Pacific Northwest Laboratory (PNL). The physical and rheological properties of the NCRW and TRU solid slurries were evaluated in the laboratory. The properties displayed by NCRW allowed it to be classified as a pseudoplastic or yield-pseudoplastic non-Newtonian fluid. The TRU solids slurry contained very few solids. This slurry exhibited the properties associated with a pseudoplastic non-Newtonian fluid.

  1. Photonic lantern with cladding-removable fibers

    Science.gov (United States)

    Sun, Weimin; Yan, Qi; Bi, Yao; Yu, Haijiao; Liu, Xiaoqi; Xue, Jiuling; Tian, He; Liu, Yongjun

    2014-07-01

    Recently, spectral measurement becomes an important tool in astronomy to find exoplanets etc. The fibers are used to transfer light from the focal plate to spectrometers. To get high-resolution spectrum, the input slits of the spectrometers should be as narrow as possible. In opposite, the light spots from the fibers are circle, which diameters are clearly wider than the width of the spectrometer slits. To reduce the energy loss of the fiber-guide star light, many kinds of image slicers were designed and fabricated to transform light spot from circle to linear. Some different setup of fiber slicers are introduced by different research groups around the world. The photonic lanterns are candidates of fiber slicers. Photonic lantern includes three parts: inserted fibers, preform or tubing, taped part of the preform or tubing. Usually the optical fields concentrate in the former-core area, so the light spots are not uniform from the tapered end of the lantern. We designed, fabricated and tested a special kind of photonic lantern. The special fibers consist polymer cladding and doped high-index core. The polymer cladding could be easily removed using acetone bath, while the fiber core remains in good condition. We inserted the pure high-index cores into a pure silica tubing and tapered it. During the tapering process, the gaps between the inserted fibers disappeared. Finally we can get a uniform tapered multimode fiber end. The simulation results show that the longer the taper is, the lower the loss is. The shape of the taper should be controlled carefully. A large-zone moving-flame taper machine was fabricated to make the special photonic lantern. Three samples of photonic lanterns were fabricated and tested. The lanterns with cladding-removable fibers guide light uniform in the tapered ends that means these lanterns could collect more light from those ends.

  2. ON INTELLIGENTIZED TECHNOLOGIES FOR MODERN WELDING MANUFACTURING

    Institute of Scientific and Technical Information of China (English)

    Chen Shanben; Qiu Tao; Lin Tao; Wu Yixiong

    2003-01-01

    A short survey on researching and developing status of intelligent technologies in modem welding manufacturing is given. According to the developing trend of advanced manufacturing technology, a concept on intelligentized welding manufacturing engineering (IWME), is presented for systematization of researching and developing domains on welding automation, intelligentized welding,robotic and flexible welding and advanced welding manufacturing technologies. And key technologies of welding intelligent manufacturing and its developing trend in the future are investigated.

  3. Friction stir welding tool and process for welding dissimilar materials

    Science.gov (United States)

    Hovanski, Yuri; Grant, Glenn J; Jana, Saumyadeep; Mattlin, Karl F

    2013-05-07

    A friction stir welding tool and process for lap welding dissimilar materials are detailed. The invention includes a cutter scribe that penetrates and extrudes a first material of a lap weld stack to a preselected depth and further cuts a second material to provide a beneficial geometry defined by a plurality of mechanically interlocking features. The tool backfills the interlocking features generating a lap weld across the length of the interface between the dissimilar materials that enhances the shear strength of the lap weld.

  4. Ferrous Alloy Powder for Laser Cladding

    Institute of Scientific and Technical Information of China (English)

    WEN Jialing; NIU Quanfeng; XU Yanmin

    2005-01-01

    This investigation aimed at how to improve the hardness and wear resistance by B, Si and Cr, and how to improve the synthesis property by Re (rare-earth element). Based on the experiment of Fe-based alloys of Fe-Cr-Ni-B-Si-Re, through experiments and a serious of synthesis analysis, including surface quality, spectrum composite, micro-hardness, scanning electron microscopy, as well as the synthesis evaluation,etc, prescriptions were optimized. As a result, a Fe-Cr-Ni-B-Si-Re cladding material with a high property was obtained.

  5. Interfacial adhesion of laser clad functionally graded materials

    NARCIS (Netherlands)

    Ocelik, V.; Pei, Y.T.; de Hosson, J.T.M.; Popoola, O; Dahotre, NB; Midea, SJ; Kopech, HM

    2003-01-01

    Two functionally graded coatings were prepared by different laser surface engineering techniques. Laser cladding of AlSi40 powder leads to the formation of functionally graded material (FGM) coating on AI-Si cast alloy substrate. Mapping of strain fields near the laser clad track using the digital i

  6. Research Progress on Laser Cladding Amorphous Coatings on Metallic Substrates

    National Research Council Canada - National Science Library

    CHEN Ming-hui; ZHU Hong-mei; WANG Xin-lin

    2017-01-01

    ... in this paper.Combined with characteristics of the laser cladding technique,the research status of the laser cladding Fe-based,Zr-based,Ni-based,Cu-based and Al-based amorphous coatings on the metal substrates were mainly...

  7. Outcomes of the overlay graft technique in tympanoplasty.

    Science.gov (United States)

    Ryan, Jennifer E; Briggs, Robert J S

    2010-09-01

    This audit was undertaken to review the outcomes achieved with the overlay graft technique of tympanic membrane repair in tympanoplasty surgery. The charts of all patients who underwent tympanoplasty, in whom an overlay graft technique of temporalis fascia tympanic membrane repair was used, between 1994 and 2007 were reviewed. Information with respect to patient demographics, presence of cholesteatoma or active infection and perforation size was documented. Details of the surgical procedure and clinical outcomes and pre- and post-operative hearing thresholds were recorded in a computer database. A total of 147 overlay graft procedures were performed in 130 patients. Graft failure with reperforation occurred following five procedures, for an overall success rate of 96.6%. Eighty Type 1 tympanoplasty procedures were performed in which one failure occurred for a 98.75% success rate. Overlay grafting was combined with intact canal wall mastoidectomy (ICW) in 38 cases and with modified radical mastoidectomy (MRM) in 17 cases for a success rate of 93.8 and 95%, respectively. Delayed graft healing as a result of infection, problems such as epithelial pearl, blunting and myringitis occurred in 39 cases (26.5%). Thirty-one cases underwent procedures for ossicular chain reconstruction, 21 of which were 2nd stage procedures. Hearing outcomes were significantly better with Type 1 tympanoplasty compared with ICW or MRM procedures. This review demonstrates the overlay graft technique of tympanoplasty to be highly successful for tympanic membrane repair, particularly for the more difficult cases such as revision surgery, subtotal perforations and mesotympanic cholesteatoma. © 2010 The Authors. ANZ Journal of Surgery © 2010 Royal Australasian College of Surgeons.

  8. Ferrite content in austenitic stainless steel cladding of nuclear power components%核电设备不锈钢堆焊层的铁素体含量

    Institute of Scientific and Technical Information of China (English)

    左波; 余燕; 张茂龙

    2012-01-01

    The ferrite contents date determined by chemical analysis and by magnetic method was different and the welding procedure parameters and the PWHT (post weld heat treatment) should influence the ferrite contents in the stainless steel cladding of nuclear power plants. In this paper, a series of tests that clad 309L+ 308L on 16MND5 low alloy steel were performed. The results showed that the difference of ferrite contents determined by magnetic method and chemical analysis. The increasing of interpass temperature and welding current led to the decreasing of ferrite contents in the cladding. The PWHT decreased the ferrite contents. Moreover, the rising of PWHT temperature and the expanding of PWHT holding time led to the further deceasing of ferrite contents. The research was significant for the design and manufacture of nuclear components.%针对化学分析法和磁性法测得的核电设备不锈钢堆焊层铁素体含量的差异,以及焊接工艺参数和焊后热处理对铁素体含量的影响规律,采用3种焊接方法在16MND5低合金钢上堆焊309L+308L进行试验研究.结果表明:磁性法和化学分析法得到的铁素体含量数据之间存在一定的差距;道间温度和焊接电流的提高会使铁素体含量降低;焊后热处理会降低铁素体含量,热处理温度提高和热处理时间的延长会使铁素体含量进一步降低.

  9. Weld Nugget Temperature Control in Thermal Stir Welding

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2014-01-01

    A control system for a thermal stir welding system is provided. The control system includes a sensor and a controller. The sensor is coupled to the welding system's containment plate assembly and generates signals indicative of temperature of a region adjacent and parallel to the welding system's stir rod. The controller is coupled to the sensor and generates at least one control signal using the sensor signals indicative of temperature. The controller is also coupled to the welding system such that at least one of rotational speed of the stir rod, heat supplied by the welding system's induction heater, and feed speed of the welding system's weld material feeder are controlled based on the control signal(s).

  10. Weld pool image sensor for pulsed MIG welding

    Institute of Scientific and Technical Information of China (English)

    Liu Pengfei; Sun Zhenguo; Huang Cao; Chen Qiang

    2008-01-01

    Visual image sensor is developed to detect the weld pool images in pulsed MIG welding. An exposure controller, which is composed of the modules of the voltage transforming, the exposure parameters presetting, the complex programmable logic device (CPLD) based logic controlling, exposure signal processing, the arc state detecting, the mechanical iris driving and so on, is designed at first. Then, a visual image sensor consists of an ordinary CCD camera, optical system and exposure controller is established. The exposure synchronic control logic is described with very-high-speed integrated circuit hardware description language (VHDL) and programmed with CPLD, to detect weld pool images at the stage of base current in pulsed MIG welding. Finally, both bead on plate welding and V groove filled welding are carried out, clear and consistent weld pool images are acquired.

  11. Compact cladding-pumped planar waveguide amplifier and fabrication method

    Science.gov (United States)

    Bayramian, Andy J.; Beach, Raymond J.; Honea, Eric; Murray, James E.; Payne, Stephen A.

    2003-10-28

    A low-cost, high performance cladding-pumped planar waveguide amplifier and fabrication method, for deployment in metro and access networks. The waveguide amplifier has a compact monolithic slab architecture preferably formed by first sandwich bonding an erbium-doped core glass slab between two cladding glass slabs to form a multi-layer planar construction, and then slicing the construction into multiple unit constructions. Using lithographic techniques, a silver stripe is deposited and formed at a top or bottom surface of each unit construction and over a cross section of the bonds. By heating the unit construction in an oven and applying an electric field, the silver stripe is then ion diffused to increase the refractive indices of the core and cladding regions, with the diffusion region of the core forming a single mode waveguide, and the silver diffusion cladding region forming a second larger waveguide amenable to cladding pumping with broad area diodes.

  12. Thermal shock in a circumferentially cracked hollow cylinder with cladding

    Science.gov (United States)

    Nied, H. F.

    1984-01-01

    An theoretical analysis is presented which demonstrates the effect of cladding on the thermal resistance of a circumferentially cracked hollow cylinder. The cladding is assumed to be bonded to the inner wall of the hollow cylinder. The axisymmetric circumferential crack may be either embedded in the cylinder wall or may be an edge crack which passes through the clad and opens into the inner wall of the hollow cylinder. The problem is formulated mathematically and a solution is found which is in the form of a single integral equation. The integral equation is solved numerically and yields estimates of transient temperature distributions, thermal stresses in the uncracked cylinder, and stress intensity factors as a function of time for various cladding thickness to cylinder wall thickness ratios. It is shown that yielding of the clad under certain conditions can result in a reduction in the magnitude of the stress intensity factor for the crack tip in the elastic base material.

  13. Reduction of Bragg-grating-induced coupling to cladding modes

    DEFF Research Database (Denmark)

    Berendt, Martin Ole; Bjarklev, Anders Overgaard; Soccolich, C.E.

    1999-01-01

    We discuss fiber designs that have been suggested for the reduction of Bragg-grating induced coupling to cladding modes. The discussion is based on a theoretical approach that includes the effect of asymmetry in the UV-induced index grating, made by UV-side writing. Experimental results from...... gratings in a depressed-cladding fiber are compared with simulations. The model gives good agreement with the measured transmission spectrum and accounts for the pronounced coupling to asymmetrical cladding modes, even when the grating is written with the smallest possible blaze. The asymmetry causing...... this is accounted for by the unavoidable attenuation of the UV light. It is found for the considered fiber designs that a high numerical-aperture fiber increases the spectral separation between the Bragg resonance and the onset of cladding-mode losses. A depressed-cladding fiber reduces the coupling strength...

  14. Multilayer Clad Plate of Stainless Steel/Aluminum/Aluminum Alloy

    Institute of Scientific and Technical Information of China (English)

    YUAN Jiawei; PANG Yuhua; LI Ting

    2011-01-01

    The 3, 5, 20 layer clad plate from austenitic stainless steel, pure aluminum and aluminum alloy sheets were fabricated in different ways. The stretch and interface properties were measured. The result shows that 20 layer clad plate is better than the others. Well-bonded clad plate was successfully obtained in the following procedure: Basic clad sheet from 18 layer A11060/A13003sheets was firstly obtained with an initial rolling reduction of 44% at 450 ℃, followed by annealing at 300 ℃, and then with reduction of 50% at 550 ℃ from STS304 on each side. The best 20 layer clad plate was of 129 MPa bonding strength and 225 MPa stretch strength.

  15. Finite-width plasmonic waveguides with hyperbolic multilayer cladding

    DEFF Research Database (Denmark)

    Babicheva, Viktoriia; Shalaginov, Mikhail Y.; Ishii, Satoshi;

    2015-01-01

    Engineering plasmonic metamaterials with anisotropic optical dispersion enables us to tailor the properties of metamaterial-based waveguides. We investigate plasmonic waveguides with dielectric cores and multilayer metal-dielectric claddings with hyperbolic dispersion. Without using any homogeniz......Engineering plasmonic metamaterials with anisotropic optical dispersion enables us to tailor the properties of metamaterial-based waveguides. We investigate plasmonic waveguides with dielectric cores and multilayer metal-dielectric claddings with hyperbolic dispersion. Without using any...... homogenization, we calculate the resonant eigenmodes of the finite-width cladding layers, and find agreement with the resonant features in the dispersion of the cladded waveguides. We show that at the resonant widths, the propagating modes of the waveguides are coupled to the cladding eigenmodes and hence...

  16. Review of the weldability window concept and equations for explosive welding

    Science.gov (United States)

    Ribeiro, J. B.; Mendes, R.; Loureiro, A.

    2014-05-01

    Explosive cladding/welding is usually considered a solid state process in which the detonation of a certain amount of an explosive composition is used to accelerate one of the materials to be weld against the other in order to promote a high velocity oblique collision that will be responsible for bonding the materials. The conditions that should be met to achieve good welds define what is called as a weldability window or criteria. A weldability criteria based on the collision point velocity (Vc) and on the collision angle (β) is the most used today. In the β-Vc space the weldability window is defined by four lines or limits. Despite of its wide used in explosive welding works, neither the concepts behind those limits neither the equations used to define them in the β-Vc space are particularly clear. Contradictory concepts, and equations with undefined variables or parameters, are commonly found in the literature. This paper aims to clarify those concepts and equations through an integrated description of the weldability limits and a reviewed presentation of the associated equations with the variables and parameters, including their units, clearly defined. The reviewed concepts and equations are then used for the description of the explosive weld of stainless steel to carbon steel in cylindrical configuration.

  17. Stress corrosion cracking of austenitic weld deposits in a salt spray environment

    Science.gov (United States)

    Cai, J. B.; Yu, C.; Shiue, R. K.; Tsay, L. W.

    2015-10-01

    ER 308L and 309LMo were utilized as the filler metals for the groove and overlay welds of a 304L stainless steel substrate, which was prepared via a gas tungsten arc-welding process in multiple passes. U-bend and weight-loss tests were conducted by testing the welds in a salt spray containing 10 wt% NaCl at 120 °C. The dissolution of the skeletal structure in the fusion zone (FZ) caused the stress corrosion cracking (SCC) of the weld. The FZ in the cold-rolled condition showed the longest single crack length in the U-bend tests. Moreover, sensitization treatment at 650 °C for 10 h promoted the formation of numerous fine cracks, which resulted in a high SCC susceptibility. The weight loss of the deposits was consistent with the SCC susceptibility of the welds in a salt spray. The 309LMo deposit was superior to the 308L deposit in the salt spray.

  18. Spot Welding of Honeycomb Structures

    Science.gov (United States)

    Cohal, V.

    2017-08-01

    Honeycomb structures are used to prepare meals water jet cutting machines for textile. These honeycomb structures are made of stainless steel sheet thickness of 0.1-0.2 mm. Corrugated sheet metal strips are between two gears with special tooth profile. Hexagonal cells for obtaining these strips are welded points between them. Spot welding device is three electrodes in the upper part, which carries three welding points across the width of the strip of corrugated sheet metal. Spot welding device filled with press and advance mechanisms. The paper presents the values of the regime for spot welding.

  19. Fundamental Laser Welding Process Investigations

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove

    1998-01-01

    In a number of systematic laboratory investigations the fundamental behavior of the laser welding process was analyzed by the use of normal video (30 Hz), high speed video (100 and 400 Hz) and photo diodes. Sensors were positioned to monitor the welding process from both the top side and the rear...... side of the specimen.Special attention has been given to the dynamic nature of the laser welding process, especially during unstable welding conditions. In one series of experiments, the stability of the process has been varied by changing the gap distance in lap welding. In another series...

  20. Hybrid laser-arc welding

    DEFF Research Database (Denmark)

    the characteristics of the process, including the properties of joints produced by hybrid laser-arc welding and ways of assessing weld quality. Part II discusses applications of the process to such metals as magnesium alloys, aluminium and steel as well as the use of hybrid laser-arc welding in such sectors as ship...... building and the automotive industry. With its distinguished editor and international team of contributors, Hybrid laser-arc welding, will be a valuable source of reference for all those using this important welding technology. Professor Flemming Ove Olsen works in the Department of Manufacturing...

  1. Numerical simulation of welding

    DEFF Research Database (Denmark)

    Hansen, Jan Langkjær; Thorborg, Jesper

    Aim of project:To analyse and model the transient thermal field from arc welding (SMAW, V-shaped buttweld in 15mm plate) and to some extend the mechanical response due to the thermal field. - To implement this model in a general purpose finite element program such as ABAQUS.The simulation...... stress is also taken into account.Work carried out:With few means it is possible to define a thermal model which describes the thermal field from the welding process in reasonable agreement with reality. Identical results are found with ABAQUS and Rosenthal’s analytical solution of the governing heat...... transfer equation under same conditions. It is relative easy tointroduce boundary conditions such as convection and radiation where not surprisingly the radiation has the greatest influence especially from the high temperature regions in the weld pool and the heat affected zone.Due to the large temperature...

  2. Milestones in welding technology

    Science.gov (United States)

    Dolby, Richard E.

    2013-09-01

    Sir Alan's PhD thesis describes his research into cracking during arc welding of armour steels. Throughout his career, he had a strong interest in defects of all types, how they formed in metallic structures and how the larger ones could be detected and sized by non-destructive techniques. He was also vitally concerned with how defects impacted on the engineering integrity of welded structures, particularly the risk of fracture in nuclear plant. This study presents a view of some of the major milestones in global welding technology that took place over the 60 or more years of Sir Alan's career and highlights those where he had a personal and direct involvement.

  3. Cladding embrittlement during postulated loss-of-coolant accidents.

    Energy Technology Data Exchange (ETDEWEB)

    Billone, M.; Yan, Y.; Burtseva, T.; Daum, R.; Nuclear Engineering Division

    2008-07-31

    The effect of fuel burnup on the embrittlement of various cladding alloys was examined with laboratory tests conducted under conditions relevant to loss-of-coolant accidents (LOCAs). The cladding materials tested were Zircaloy-4, Zircaloy-2, ZIRLO, M5, and E110. Tests were performed with specimens sectioned from as-fabricated cladding, from prehydrided (surrogate for high-burnup) cladding, and from high-burnup fuel rods which had been irradiated in commercial reactors. The tests were designed to determine for each cladding material the ductile-to-brittle transition as a function of steam oxidation temperature, weight gain due to oxidation, hydrogen content, pre-transient cladding thickness, and pre-transient corrosion-layer thickness. For short, defueled cladding specimens oxidized at 1000-1200 C, ring compression tests were performed to determine post-quench ductility at {le} 135 C. The effect of breakaway oxidation on embrittlement was also examined for short specimens oxidized at 800-1000 C. Among other findings, embrittlement was found to be sensitive to fabrication processes--especially surface finish--but insensitive to alloy constituents for these dilute zirconium alloys used as cladding materials. It was also demonstrated that burnup effects on embrittlement are largely due to hydrogen that is absorbed in the cladding during normal operation. Some tests were also performed with longer, fueled-and-pressurized cladding segments subjected to LOCA-relevant heating and cooling rates. Recommendations are given for types of tests that would identify LOCA conditions under which embrittlement would occur.

  4. Application of Coating Technology for Accident Tolerant Fuel Cladding

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hyun-Gil; Kim, Il-Hyun; Jung, Yang-Il; Park, Dong-Jun; Park, Jeong-Yong; Koo, Yang-Hyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-10-15

    To commercialize the ATF cladding concepts, various factors are considered, such as safety under normal and accident conditions, economy for the fuel cycle, and developing development challenges, and schedule. From the proposed concepts, it is known that the cladding coating, FeCrAl alloy, and Zr-Mo claddings are considered as a near/mid-term application, whereas the SiC material is considered as a long-term application. Among them, the benefit of cladding coating on Zr-based alloys is the fuel cycle economy regarding the manufacturing, neutron cross section, and high tritium permeation characteristics. However, the challenge of cladding coating on Zr-based alloys is the lower oxidation resistance and mechanical strength at high-temperature than other concepts. Another important point is the adhesion property between the Zr-based alloy and coating materials. As an improved coating technology compared to a previous study, a 3D laser coating technology supplied with Cr powders is considered to make a coated cladding because it is possible to make a coated layer on the tubular cladding surface by controlling the 3-diminational axis. We are systematically studying the laser beam power, inert gas flow, cooling of the cladding tube, and powder control as key points to develop 3D laser coating technology. After Cr-coating on the Zr-based cladding, ring compression and ring tensile tests were performed to evaluate the adhesion property between a coated layer and Zr-based alloy tube at room temperature (RT), and a high-temperature oxidation test was conducted to evaluate the oxidation behavior at 1200 .deg. C of the coated tube samples. A 3D laser coating method supplied with Cr powders was developed to decrease the high-temperature oxidation rate in a steam environment through a systematic study for various coating parameters, and a Cr-coated Zircaloy-4 cladding tube of 100 mm in length to the axial direction can be successfully manufactured.

  5. Material Selection for Accident Tolerant Fuel Cladding

    Science.gov (United States)

    Pint, B. A.; Terrani, K. A.; Yamamoto, Y.; Snead, L. L.

    2015-09-01

    Alternative cladding materials to Zr-based alloys are being investigated for accident tolerance, which can be defined as >100X improvement (compared to Zr-based alloys) in oxidation resistance to steam or steam-H2 environments at ≥1473 K (1200 °C) for short times. After reviewing a wide range of candidates, current steam oxidation testing is being conducted on Mo, MAX phases, and FeCrAl alloys. Recently reported low-mass losses for Mo in steam at 1073 K (800 °C) could not be reproduced. Both FeCrAl and MAX phase Ti2AlC form a protective alumina scale in steam. However, commercial Ti2AlC that was not single phase, formed a much thicker oxide at 1473 K (1200 °C) in steam and significant TiO2, and therefore, Ti2AlC may be challenging to form as a cladding or a coating. Alloy development for FeCrAl is seeking to maintain its steam oxidation resistance to 1748 K (1475 °C), while reducing its Cr content to minimize susceptibility to irradiation-assisted α' formation. The composition effects and critical limits to retaining protective scale formation at >1673 K (1400 °C) are still being evaluated.

  6. Material Selection for Accident Tolerant Fuel Cladding

    Energy Technology Data Exchange (ETDEWEB)

    Pint, Bruce A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Snead, Lance Lewis [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-01-01

    Alternative cladding materials to Zr-based alloys are being investigated for accident tolerance, which can be defined as > 100X improvement (compared to Zr-based alloys) in oxidation resistance to steam or steam-H2 environments at ≥ 1200°C for short times. After reviewing a wide range of candidates, current steam oxidation testing is being conducted on Mo, MAX phases and FeCrAl alloys. Recently reported low mass losses for Mo in steam at 800°C could not be reproduced. Both FeCrAl and MAX phase Ti2AlC form a protective alumina scale in steam. However, commercial Ti2AlC that was not single phase, formed a much thicker oxide at 1200°C in steam and significant TiO2, and therefore Ti2AlC may be challenging to form as a cladding or a coating. Alloy development for FeCrAl is seeking to maintain its steam oxidation resistance to 1475°C, while reducing its Cr content to minimize susceptibility to irradiation-assisted α´ formation. The composition effects and critical limits to retaining protective scale formation at > 1400°C are still being evaluated.

  7. Fabrication and Lasing Property of YbYb3+-doped Double-Clad Fibers with Novel Inner Cladding

    Institute of Scientific and Technical Information of China (English)

    Ding Ning; Yang Xiang; Zhaowen Xu; Wande Fan; Yongqing Yi; Shuzhong Yuan; Xiaoyi Dong

    2003-01-01

    The Yb3+-doped double-clad fibers with novel inner cladding have been made by using MCVD process, solution-doping method and optical machining together. The laser power and slope efficiency of the fiber lasers are higher than 1.8W and 50% respectively.

  8. Recent Corrosion Research Trends in Weld Joints

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hwan Tae; Kil, Sang Cheol [Korea Institute of Science and Technology Information, Seoul (Korea, Republic of); Hwang, Woon Suk [Inha University, Incheon (Korea, Republic of)

    2007-04-15

    The increasing interest in the corrosion properties of weld joints in the corrosive environment is placing stringent demands on the manufacturing techniques and performance requirements, and the manufacture employs the high quality and efficiency welding process to produce welds. Welding plays an important role in the fabrication of chemical plants, nuclear power plant, ship construction, and this has led to an increasing attention to the corrosion resistant weld joints. This paper covers recent technical trends of welding technologies for corrosion resistance properties including the COMPENDEX DB analysis of welding materials, welding process, and welding fabrications

  9. Effects of welding wire composition and welding process on the weld metal toughness of submerged arc welded pipeline steel

    Institute of Scientific and Technical Information of China (English)

    De-liang Ren; Fu-ren Xiao; Peng Tian; Xu Wang; Bo Liao

    2009-01-01

    The effects of alloying elements in welding wires and submerged arc welding process on the microstructures and low-temperature impact toughness of weld metals have been investigated.The results indicate that the optimal contents of alloying elements in welding wires can improve the low-temperature impact toughness of weld metals because the proentectoid ferrite and bainite formations can be suppressed,and the fraction of acicular ferrite increases.However,the contents of alloying elements need to vary along with the welding heat input.With the increase in welding heat input,the contents of alloying elements in welding wires need to be increased accordingly.The microstructures mainly consisting of acicular ferrite can be obtained in weld metals after four-wire submerged arc welding using the wires with a low carbon content and appropriate contents of Mn,Mo,Ti-B,Cu,Ni,and RE,resulting in the high low-temperature impact toughness of weld metals.

  10. Glass-clad semiconductor core optical fibers

    Science.gov (United States)

    Morris, Stephanie Lynn

    Glass-clad optical fibers comprising a crystalline semiconductor core have garnered considerable recent attention for their potential utility as novel waveguides for applications in nonlinear optics, sensing, power delivery, and biomedicine. As research into these fibers has progressed, it has become evident that excessive losses are limiting performance and so greater understanding of the underlying materials science, coupled with advances in fiber processing, is needed. More specifically, the semiconductor core fibers possess three performance-limiting characteristics that need to be addressed: (a) thermal expansion mismatches between crystalline core and glass cladding that lead to cracks, (b) the precipitation of oxide species in the core upon fiber cooling, which results from partial dissolution of the cladding glass by the core melt, and (c) polycrystallinity; all of which lead to scattering and increased transmission losses. This dissertation systematically studies each of these effects and develops both a fundamental scientific understanding of and practical engineering methods for reducing their impact. With respect to the thermal expansion mismatch and, in part, the dissolution of oxides, for the first time to our knowledge, oxide and non-oxide glass compositions are developed for a series of semiconductor cores based on two main design criteria: (1) matching the thermal expansion coefficient between semiconductor core and glass cladding to minimize cracking and (2) matching the viscosity-temperature dependences, such that the cladding glass draws into fiber at a temperature slightly above the melting point of the semiconductor in order to minimize dissolution and improve the fiber draw process. The x[Na 2O:Al2O3] + (100 - 2x)SiO2 glass compositional family was selected due to the ability to tailor the glass properties to match the aforementioned targets through slight variations in composition and adjusting the ratios of bridging and non-bridging oxygen

  11. Weld penetration and defect control

    Energy Technology Data Exchange (ETDEWEB)

    Chin, B.A.

    1992-05-15

    Highly engineered designs increasingly require the use of improved materials and sophisticated manufacturing techniques. To obtain optimal performance from these engineered products, improved weld properties and joint reliability are a necessarily. This requirement for improved weld performance and reliability has led to the development of high-performance welding systems in which pre-programmed parameters are specified before any welding takes place. These automated systems however lack the ability to compensate for perturbations which arise during the welding process. Hence the need for systems which monitor and control the in-process status of the welding process. This report discusses work carried out on weld penetration indicators and the feasibility of using these indicators for on-line penetration control.

  12. Integrated sensors for robotic laser welding

    NARCIS (Netherlands)

    Iakovou, D.; Aarts, Ronald G.K.M.; Meijer, J.; Beyer, E.; Dausinger, F; Ostendorf, A; Otto, A.

    2005-01-01

    A welding head is under development with integrated sensory systems for robotic laser welding applications. Robotic laser welding requires sensory systems that are capable to accurately guide the welding head over a seam in three-dimensional space and provide information about the welding process as

  13. Infrared-Controlled Welding of Solar Cells

    Science.gov (United States)

    Paulson, R.; Finnell, S. E.; Decker, H. J.; Hodor, J. R.

    1982-01-01

    Proposed apparatus for welding large arrays of solar cells to flexible circuit substrates would sense infrared emission from welding spot. Emission would provide feedback for control of welding heat. Welding platform containing optical fibers moves upward through slots in movable holding fixture to contact solar cells. Fibers pick up infrared radiation from weld area.

  14. Sensor integration for robotic laser welding processes

    NARCIS (Netherlands)

    Iakovou, Dimitrios; Aarts, Ronald; Meijer, Johan

    2005-01-01

    The use of robotic laser welding is increasing among industrial applications, because of its ability to weld objects in three dimensions. Robotic laser welding involves three sub-processes: seam detection and tracking, welding process control, and weld seam inspection. Usually, for each sub-process,

  15. Study on the Technology of Explosive Welding Incoloy800-SS304

    Science.gov (United States)

    Zhao, Hui; Li, Pingcang; Zhou, Yinggang; Huang, Zhanghong; Wang, Hunian

    2011-08-01

    In this article, Incoloy800 and SS304 (304 stainless steel) were cladded by explosive welding. Accordingly, micro-hardness, tensile strength, shearing strength, bending properties, and SEM microstructure of cladding plate were examined in detail. The bonding interface of the plate showed a wavy morphology. Whereas, a different colorful area was observed at the wave ridge of the base layer either in optical or SEM pictures. Magnetic inspection showed that the colorful area was austenitic steel. Thus, the occurrence of the colorful areas seemed to be the result from the high deformation/cold working of the grains. EDX spectrum analysis and line scanning indicated that the diffusion through the bonding interface was not observed under the EDX and line scanning detection limitation. Micro-hardness, tensile, shearing, and bending testing results showed that the bonding strength was acceptable according to ASTM specification.

  16. Tensile Hoop Behavior of Irradiated Zircaloy-4 Nuclear Fuel Cladding

    Energy Technology Data Exchange (ETDEWEB)

    Jaramillo, Roger A [ORNL; Hendrich, WILLIAM R [ORNL; Packan, Nicolas H [ORNL

    2007-03-01

    A method for evaluating the room temperature ductility behavior of irradiated Zircaloy-4 nuclear fuel cladding has been developed and applied to evaluate tensile hoop strength of material irradiated to different levels. The test utilizes a polyurethane plug fitted within a tubular cladding specimen. A cylindrical punch is used to compress the plug axially, which generates a radial displacement that acts upon the inner diameter of the specimen. Position sensors track the radial displacement of the specimen outer diameter as the compression proceeds. These measurements coupled with ram force data provide a load-displacement characterization of the cladding response to internal pressurization. The development of this simple, cost-effective, highly reproducible test for evaluating tensile hoop strain as a function of internal pressure for irradiated specimens represents a significant advance in the mechanical characterization of irradiated cladding. In this project, nuclear fuel rod assemblies using Zircaloy-4 cladding and two types of mixed uranium-plutonium oxide (MOX) fuel pellets were irradiated to varying levels of burnup. Fuel pellets were manufactured with and without thermally induced gallium removal (TIGR) processing. Fuel pellets manufactured by both methods were contained in fuel rod assemblies and irradiated to burnup levels of 9, 21, 30, 40, and 50 GWd/MT. These levels of fuel burnup correspond to fast (E > 1 MeV) fluences of 0.27, 0.68, 0.98, 1.4 and 1.7 1021 neutrons/cm2, respectively. Following irradiation, fuel rod assemblies were disassembled; fuel pellets were removed from the cladding; and the inner diameter of cladding was cleaned to remove residue materials. Tensile hoop strength of this cladding material was tested using the newly developed method. Unirradiated Zircaloy-4 cladding was also tested. With the goal of determining the effect of the two fuel types and different neutron fluences on clad ductility, tensile hoop strength tests were

  17. Repair welding process of friction stir welding groove defect

    Institute of Scientific and Technical Information of China (English)

    LIU Hui-jie; ZHANG Hui-jie

    2009-01-01

    The groove defect formed in the friction stir welding dramatically deteriorates weld appearances and mechanical properties of the joints owing to its larger size and penetration. Therefore, the friction stir repair welding was utilized to remove such a groove defect, and the focus was placed on the mechanical properties and microstructural characteristics of the repair joints so as to obtain an optimum repair welding process. The experimental results indicate that the groove defect can be removed by friction stir repair welding, and the offset repair welding process is superior to the symmetrical repair welding process. In the symmetrical repair welding process, a large number of fine cavity defects and an obvious aggregation of hard-brittle phase Al2Cu occur, accordingly the mechanical properties of the repair joint are weakened, and the fracture feature of repair joint is partially brittle and partially plastic. A good-quality repair joint can be obtained by the offset repair welding process, and the repair joint is fractured near the interface between the weld nugget zone and thermal-mechanically affected zone.

  18. Deconvoluting the Friction Stir Weld Process for Optimizing Welds

    Science.gov (United States)

    Schneider, Judy; Nunes, Arthur C.

    2008-01-01

    In the friction stir welding process, the rotating surfaces of the pin and shoulder contact the weld metal and force a rotational flow within the weld metal. Heat, generated by the metal deformation as well as frictional slippage with the contact surface, softens the metal and makes it easier to deform. As in any thermo-mechanical processing of metal, the flow conditions are critical to the quality of the weld. For example, extrusion of metal from under the shoulder of an excessively hot weld may relax local pressure and result in wormhole defects. The trace of the weld joint in the wake of the weld may vary geometrically depending upon the flow streamlines around the tool with some geometry more vulnerable to loss of strength from joint contamination than others. The material flow path around the tool cannot be seen in real time during the weld. By using analytical "tools" based upon the principles of mathematics and physics, a weld model can be created to compute features that can be observed. By comparing the computed observations with actual data, the weld model can be validated or adjusted to get better agreement. Inputs to the model to predict weld structures and properties include: hot working properties ofthe metal, pin tool geometry, travel rate, rotation and plunge force. Since metals record their prior hot working history, the hot working conditions imparted during FSW can be quantified by interpreting the final microstructure. Variations in texture and grain size result from variations in the strain accommodated at a given strain rate and temperature. Microstructural data from a variety of FSWs has been correlated with prior marker studies to contribute to our understanding of the FSW process. Once this stage is reached, the weld modeling process can save significant development costs by reducing costly trial-and-error approaches to obtaining quality welds.

  19. Effect of weld microstructure on weld properties in A-TIG welding of titanium alloy

    Institute of Scientific and Technical Information of China (English)

    刘凤尧; 杨春利; 林三宝; 吴林; 苏生

    2003-01-01

    Conventional TIG welding is known as its low productivity and limited weld depth in a single pass. Activating TIG welding (A-TIG) can greatly improve the penetration when compared with the conventional TIG welding. The effects of five kinds of activating fluxes with single component (NaF, CaF2, AlF3, NaCl or CaCl2) on penetration, microstructure and weld mechanical properties during the TIG welding of titanium alloy Ti-6Al-4V were studied. Compared with the conventional TIG welding, the experimental results show that the fluxes can greatly improve the penetration at the same welding specifications. This is because of the constriction of anode spots and the change of surface tension grads. Among them the effect of flux NaF is the best in the weld tensile strength, and the effect of flux CaF2 on the weld bend intension is the best. The appearance of inferior crystal grains and the structure of trident crystal grains are the main reasons that the performance of weld with fluoride is improved. These experimental results can be used as an aid for selecting suitable activating flux for titanium alloy.

  20. Application of Interfacial Propagation and Kinking Crack Concept to ECC/Concrete Overlay Repair System

    Directory of Open Access Journals (Sweden)

    Yaw ChiaHwan

    2014-01-01

    Full Text Available Research on the application of ultraductile engineered cementitious composite (ECC as overlay in the repair of deteriorated concrete structures is performed in this paper. Also, interfacial crack kinking and trapping mechanism experimentally observed in ECC/concrete overlay repair system are described by comparison of toughness and energy release rate. The mechanism involves cycles of extension, kinking, and arrest of interfacial crack into the overlay. Experimental testing of overlay repair system reveals significant improvements in load carrying capacity and ductility over conventional concrete overlay. The commonly observed overlay system failure mode of delamination or spalling is eliminated when ECC is applied. These failure modes are suppressed when ECC is used as an ideal and durable candidate overlay repair material.