A preferential coating technique for fabricating large, high quality optics

International Nuclear Information System (INIS)

Alcock, S.G.; Cockerton, S.

2010-01-01

A major challenge facing optic manufacturers is the fabrication of large mirrors (>1 m) with minimal residual slope errors (<0.5 μrad rms). We present a differential coating method with the potential to satisfy such exacting technical demands. Iterative cycles of measurement using the Diamond-NOM, followed by preferential deposition, were performed on a 1200 mm long, silicon mirror. The applied coatings were observed to reduce the optical slope and figure errors from 1.62 to 0.44 μrad rms, and from 208 to 13 nm rms, respectively. It is hoped that this research will lead to commercially available products, of direct benefit to the Synchrotron, Free Electron Laser, Astronomy, Space, and Laser communities, who all require state-of-the-art optics.

Nanocomposites of natural rubber and polyaniline-modified cellulose nanofibrils

Science.gov (United States)

Cellulose nanofibrils (CNF) were isolated from cotton microfibrils (CM) by acid hydrolysis and coated with polyaniline (PANI) by in situ polymerization of aniline onto CNF in the presence of hydrochloride acid and ammonium peroxydisulfate to produce CNF/PANI. Nanocomposites of natural rubber (NR) re...

3D Printing of NinjaFlex Filament onto PEDOT:PSS-Coated Textile Fabrics for Electroluminescence Applications

Science.gov (United States)

Tadesse, Melkie Getnet; Dumitrescu, Delia; Loghin, Carmen; Chen, Yan; Wang, Lichuan; Nierstrasz, Vincent

2018-03-01

Electroluminescence (EL) is the property of a semiconductor material pertaining to emitting light in response to an electrical current or a strong electric field. The purpose of this paper is to develop a flexible and lightweight EL device. Thermogravimetric analysis (TGA) was conducted to observe the thermal degradation behavior of NinjaFlex. Poly(3,4-ethylenedioxythiophene):poly(styrene sulfonic acid)—PEDOT:PSS—with ethylene glycol (EG) was coated onto polyester fabric where NinjaFlex was placed onto the coated fabric using three-dimensional (3D) printing and phosphor paste, and BendLay filaments were subsequently coated via 3D printing. Adhesion strength and flexibility of the 3D-printed NinjaFlex on textile fabrics were investigated. The TGA results of the NinjaFlex depict no weight loss up to 150°C and that the NinjaFlex was highly conductive with a surface resistance value of 8.5 ohms/sq.; the coated fabric exhibited a uniform surface appearance as measured and observed by using four-probe measurements and scanning electron microscopy, respectively, at 60% PEDOT:PSS. The results of the adhesion test showed that peel strengths of 4160 N/m and 3840 N/m were recorded for polyester and cotton specimens, respectively. No weight loss was recorded following three washing cycles of NinjaFlex. The bending lengths were increased by only a factor of 0.082 and 0.577 for polyester and cotton samples at 0.1-mm thickness, respectively; this remains sufficiently flexible to be integrated into textiles. The prototype device emitted light with a 12-V alternating current power supply.

Fabrics coated with lubricated nanostructures display robust omniphobicity

International Nuclear Information System (INIS)

Shillingford, Cicely; MacCallum, Noah; Wong, Tak-Sing; Kim, Philseok; Aizenberg, Joanna

2014-01-01

The development of a stain-resistant and pressure-stable textile is desirable for consumer and industrial applications alike, yet it remains a challenge that current technologies have been unable to fully address. Traditional superhydrophobic surfaces, inspired by the lotus plant, are characterized by two main components: hydrophobic chemical functionalization and surface roughness. While this approach produces water-resistant surfaces, these materials have critical weaknesses that hinder their practical utility, in particular as robust stain-free fabrics. For example, traditional superhydrophobic surfaces fail (i.e., become stained) when exposed to low-surface-tension liquids, under pressure when impacted by a high-velocity stream of water (e.g., rain), and when exposed to physical forces such as abrasion and twisting. We have recently introduced slippery lubricant-infused porous surfaces (SLIPS), a self-healing, pressure-tolerant and omniphobic surface, to address these issues. Herein we present the rational design and optimization of nanostructured lubricant-infused fabrics and demonstrate markedly improved performance over traditional superhydrophobic textile treatments: SLIPS-functionalized cotton and polyester fabrics exhibit decreased contact angle hysteresis and sliding angles, omni-repellent properties against various fluids including polar and nonpolar liquids, pressure tolerance and mechanical robustness, all of which are not readily achievable with the state-of-the-art superhydrophobic coatings. (paper)

Fabrics coated with lubricated nanostructures display robust omniphobicity

Science.gov (United States)

Shillingford, Cicely; MacCallum, Noah; Wong, Tak-Sing; Kim, Philseok; Aizenberg, Joanna

2014-01-01

The development of a stain-resistant and pressure-stable textile is desirable for consumer and industrial applications alike, yet it remains a challenge that current technologies have been unable to fully address. Traditional superhydrophobic surfaces, inspired by the lotus plant, are characterized by two main components: hydrophobic chemical functionalization and surface roughness. While this approach produces water-resistant surfaces, these materials have critical weaknesses that hinder their practical utility, in particular as robust stain-free fabrics. For example, traditional superhydrophobic surfaces fail (i.e., become stained) when exposed to low-surface-tension liquids, under pressure when impacted by a high-velocity stream of water (e.g., rain), and when exposed to physical forces such as abrasion and twisting. We have recently introduced slippery lubricant-infused porous surfaces (SLIPS), a self-healing, pressure-tolerant and omniphobic surface, to address these issues. Herein we present the rational design and optimization of nanostructured lubricant-infused fabrics and demonstrate markedly improved performance over traditional superhydrophobic textile treatments: SLIPS-functionalized cotton and polyester fabrics exhibit decreased contact angle hysteresis and sliding angles, omni-repellent properties against various fluids including polar and nonpolar liquids, pressure tolerance and mechanical robustness, all of which are not readily achievable with the state-of-the-art superhydrophobic coatings.

Comparison of W–TiC composite coatings fabricated by atmospheric plasma spraying and supersonic atmospheric plasma spraying

International Nuclear Information System (INIS)

Hou, Qing Yu; Luo, Lai Ma; Huang, Zhen Yi; Wang, Ping; Ding, Ting Ting; Wu, Yu Cheng

2016-01-01

Highlights: • W–TiC composite coatings were fabricated by APS and SAPS technologies. • TiC had filling effect on pores and coating/fixing effect on un-melted particles. • Porosity and oxygen content in SAPS coating were lower than that in APS coating. • Thermal conductivity of SAPS coating was higher than that of APS coating. • SAPS coating has better ability to resist to elastic fracture than APS coating does. - Abstract: Tungsten coatings with 1.5 wt.% TiC (W/TiC) were fabricated by atmospheric plasma spraying (APS) and supersonic atmospheric plasma spraying (SAPS) techniques, respectively. The results showed that the typical lamellar structure of plasma spraying and columnar crystalline grains formed in the coatings. Pores located mainly at lamellar gaps in association with oxidation were also observed. TiC phase, distributed at lamellar gaps filled the gaps; and that distributed around un-melted tungsten particles and splashed debris coated the particles or debris that were linked with the TiC at lamellar gaps. The coating and linking of the retained TiC phase prevented the tungsten particles to come off from the coatings. The porosity and the oxygen content of the SAPS-W/TiC were lower than those of the APS-W/TiC coating. The mechanical response of the coatings was strongly dependent on the H/E* ratio (H and E* are the hardness and effective Young’s modulus, respectively). The SAPS-W/TiC coating with a higher H/E* ratio had a better ability to resist to elastic fracture and better fracture toughness as compared with the APS-W/TiC coating with a smaller H/E* ratio. The thermal conductivity of the SAPS-W/TiC coating was greater than that of the APS-W/TiC coating.

Interfacial Adhesion and Damping Characteristics of Laminated Veneer Lumber Intercalated with Rubber Sheets

Directory of Open Access Journals (Sweden)

Jingquan Han

2016-06-01

Full Text Available Laminated wood veneer lumber intercalated with rubber sheets (LLVR was fabricated using a layered adhesive system composed of polyaryl polymethylene isocyanate (PAPI for wood-rubber inter-bonding and phenol formaldehyde (PF resin to glue the wood veneers. The optimized manufacturing process (chloroprene rubber: CR; PAPI: 80 g/m2; PF: 200 g/m2; and silane: 9.0 wt.% was determined. The process as developed was then utilized to fabricate nine-ply LLVRs of five balanced constructions with two or three CR laminates used as various layers. The physico-mechanical properties of the LLVRs were evaluated, and the results showed that LLVRs had strong shear strength, sound dimensional stability, decent bending strength, and favorable toughening and buffering performances. The newly developed product is an interesting potential alternative to traditional laminated veneer lumber or plywood.

Microstructure and osteoblast response of gradient bioceramic coating on titanium alloy fabricated by laser cladding

International Nuclear Information System (INIS)

Zheng Min; Fan Ding; Li Xiukun; Li Wenfei; Liu Qibin; Zhang Jianbin

2008-01-01

To construct a bioactive interface between metal implant and the surrounding bone tissue, the gradient calcium phosphate bioceramic coating on titanium alloy (Ti-6Al-4V) was designed and fabricated by laser cladding. The results demonstrated that the gradient bioceramic coating was metallurgically bonded to the titanium alloy substrate. The appearance of hydroxyapatite and β-tricalcium phosphate indicated that the bioactive phases were synthesized on the surface of coating. The microhardness gradually decreased from the coating to substrate, which could help stress relaxation between coating and bone tissue. Furthermore, the methyl thiazolyl tetrazolium (MTT) assay of cell proliferation revealed that the laser-cladded bioceramic coating had more favorable osteoblast response compared with the surface of untreated titanium alloy substrate

Microstructure and osteoblast response of gradient bioceramic coating on titanium alloy fabricated by laser cladding

Energy Technology Data Exchange (ETDEWEB)

Zheng Min [State Key Laboratory of Gansu Advanced Non-ferrous Metal Materials, Lanzhou University of Technology, Lanzhou 730050 (China)], E-mail: zhminmin@sina.com; Fan Ding; Li Xiukun [State Key Laboratory of Gansu Advanced Non-ferrous Metal Materials, Lanzhou University of Technology, Lanzhou 730050 (China); Li Wenfei; Liu Qibin [College of Materials Science and Engineering, Guizhou University, Guiyang 550003 (China); Zhang Jianbin [State Key Laboratory of Gansu Advanced Non-ferrous Metal Materials, Lanzhou University of Technology, Lanzhou 730050 (China)

2008-11-15

To construct a bioactive interface between metal implant and the surrounding bone tissue, the gradient calcium phosphate bioceramic coating on titanium alloy (Ti-6Al-4V) was designed and fabricated by laser cladding. The results demonstrated that the gradient bioceramic coating was metallurgically bonded to the titanium alloy substrate. The appearance of hydroxyapatite and {beta}-tricalcium phosphate indicated that the bioactive phases were synthesized on the surface of coating. The microhardness gradually decreased from the coating to substrate, which could help stress relaxation between coating and bone tissue. Furthermore, the methyl thiazolyl tetrazolium (MTT) assay of cell proliferation revealed that the laser-cladded bioceramic coating had more favorable osteoblast response compared with the surface of untreated titanium alloy substrate.

Superhydrophobic coatings fabricated with polytetrafluoroethylene and SiO2 nanoparticles by spraying process on carbon steel surfaces

International Nuclear Information System (INIS)

Wang, Haibin; Chen, Eryu; Jia, Xianbu; Liang, Lijun; Wang, Qi

2015-01-01

Graphical abstract: - Highlights: • The SiO 2 and PTFE NP-filled coatings exhibit excellent superhydrophobicity. • PTFE-filled coatings show denser structures and better liquid resistance than SiO 2 . • Air pocket of Wentzel model explains the difference in the superhydrophobicity. - Abstract: Superhydrophobicity is extensively investigated because of the numerous methods developed for water-repellant interface fabrication. Many suitable functional materials for the production of superhydrophobic surfaces on various substrates are still being explored. In this study, inorganic SiO 2 and organic polytetrafluoroethylene (PTFE) nanoparticles (NPs) are used for a comparative study on the performance of superhydrophobic coating on carbon steel surfaces. The NPs are added to PTFE coating emulsions by physical blending to form coating mixtures. Raw SiO 2 NPs are then hydrophobized using KH-570 and validated by Fourier transform-infrared spectroscopy (FT-IR) and Dynamic Laser Scattering (DLS) grain size analyses. The microstructures of the surfaces are characterized by contact angle (CA) measurements and field emission-scanning electron microscope (FE-SEM) images. The prepared surfaces are subjected to adhesion, hardness, water resistance, and acid/alkali erosion tests. Hydrophobized SiO 2 -filled coating surfaces are found to have better uniformity than raw SiO 2 regardless of their similar maximum static contact angles (SCAs) about 150°. A SCA of 163.1° is obtained on the PTFE NP-filled coating surfaces that have a considerably denser structure than SiO 2 . Thermogravimetric (TG) and differential scanning calorimetry (DSC) analyses reveal that all fabricated surfaces have good thermal stability and tolerate temperatures up to 550 °C. The PTFE NP-filled coating surfaces also exhibit excellent water and acid resistance. A possible mechanism concerning the amount of trapped air is proposed in relation to practical superhydrophobic surface fabrication

Microwave absorption in X and Ku band frequency of cotton fabric coated with Ni–Zn ferrite and carbon formulation in polyurethane matrix

International Nuclear Information System (INIS)

Gupta, K.K.; Abbas, S.M.; Goswami, T.H.; Abhyankar, A.C.

2014-01-01

The present study highlights various microwave properties, i.e. reflection, transmission, absorption and reflection loss, of the coated cotton fabric [formulation: Ni–Zn ferrite (Ni 0.5 Zn 0.5 Fe 2 O 4 ) and carbon black (acetylene black) at concentrations of 30, 40, 50, 60 and70 g of ferrite and 5 g carbon in each 100 ml polyurethane] evaluated at 8–18 GHz frequency. The uniform density of filling materials in coated fabrics (dotted marks in SEM micrograph) indicates homogeneous dispersion of conducting fillers in polyurethane and the density of filling material cluster increases with increase in ferrite concentration. SEM images also show uniform coating of conducting fillers/resin system over individual fibers and interweave spaces. The important parameters governing the microwave properties of coated fabrics i.e. permittivity and permeability, S-parameters, reflection loss, etc. were studied in a HVS free space microwave measurement system. The lossy character of coated fabric is found to increase with increase of ferrite content; the ferrite content decreases the impedance and increases the permittivity and permeability values. The 1.6–1.8 mm thick coated fabric sample (40 wt% ferrite, 3 wt% carbon and 57 wt% PU) has shown about 40% absorption, 20% transmission and 40% reflectance in X (8.2–12.4 GHz) and Ku (12–18 GHz) frequency bands. The reflection loss at 13.5 GHz has shown the highest peak value (22.5 dB) due to coated sample optical thickness equal to λ/4 and more than 7.5 dB in entire Ku band. Owing to its thin and flexible nature, the coated fabric can be used as apparel in protecting human being from hazardous microwaves and also as radar camouflage covering screen in defense. - Highlights: • Ni–Zn ferrite (Ni 0.5 Zn 0.5 Fe 2 O 4 ) with acetylene black found effective coating for microwave absorption. • Coating formulation containing 40 wt% ferrite, 3 wt% carbon and 57 wt% PU offered 40% absorption, 20% transmission and 40% reflection

Microwave absorption in X and Ku band frequency of cotton fabric coated with Ni–Zn ferrite and carbon formulation in polyurethane matrix

Energy Technology Data Exchange (ETDEWEB)

Gupta, K.K., E-mail: krishna62@rediffmail.com [Defence Materials and Stores Research and Development Establishment, Kanpur PO, GT Road, Kanpur 208013 (India); Abbas, S.M.; Goswami, T.H. [Defence Materials and Stores Research and Development Establishment, Kanpur PO, GT Road, Kanpur 208013 (India); Abhyankar, A.C. [Defence Institute of Advanced Technology( DIAT), Giri Nagar, Pune 411025 (India)

2014-08-01

The present study highlights various microwave properties, i.e. reflection, transmission, absorption and reflection loss, of the coated cotton fabric [formulation: Ni–Zn ferrite (Ni {sub 0.5}Zn{sub 0.5}Fe{sub 2}O{sub 4}) and carbon black (acetylene black) at concentrations of 30, 40, 50, 60 and70 g of ferrite and 5 g carbon in each 100 ml polyurethane] evaluated at 8–18 GHz frequency. The uniform density of filling materials in coated fabrics (dotted marks in SEM micrograph) indicates homogeneous dispersion of conducting fillers in polyurethane and the density of filling material cluster increases with increase in ferrite concentration. SEM images also show uniform coating of conducting fillers/resin system over individual fibers and interweave spaces. The important parameters governing the microwave properties of coated fabrics i.e. permittivity and permeability, S-parameters, reflection loss, etc. were studied in a HVS free space microwave measurement system. The lossy character of coated fabric is found to increase with increase of ferrite content; the ferrite content decreases the impedance and increases the permittivity and permeability values. The 1.6–1.8 mm thick coated fabric sample (40 wt% ferrite, 3 wt% carbon and 57 wt% PU) has shown about 40% absorption, 20% transmission and 40% reflectance in X (8.2–12.4 GHz) and Ku (12–18 GHz) frequency bands. The reflection loss at 13.5 GHz has shown the highest peak value (22.5 dB) due to coated sample optical thickness equal to λ/4 and more than 7.5 dB in entire Ku band. Owing to its thin and flexible nature, the coated fabric can be used as apparel in protecting human being from hazardous microwaves and also as radar camouflage covering screen in defense. - Highlights: • Ni–Zn ferrite (Ni{sub 0.5}Zn{sub 0.5}Fe{sub 2}O{sub 4}) with acetylene black found effective coating for microwave absorption. • Coating formulation containing 40 wt% ferrite, 3 wt% carbon and 57 wt% PU offered 40% absorption, 20

Some Tribological Characterization of “EPDM” Rubber

Directory of Open Access Journals (Sweden)

A. Mukhopadhyay

2014-06-01

Full Text Available Ethylene Propylene Diene Monomer (EPDM rubber emerges as a dominant elastomer for major engineering applications. The major properties of EPDM are its outstanding heat, ozone and weather resistance ability. It has a good resistance to polar substances and steam condition too. In automobiles EPDM rubber has a common use as seals. This includes door seals, window seals, trunk seals and sometimes hood seals. Frequently these seals are the source of noise due to the movement of the door versus the car body. This is due to friction between the EPDM rubber parts and the mating surfaces. Thus, the contact iteration between the rubber sealing and the indenting object must be known to optimize the performance of rubber sealing. However, it is need less to mention that the behaviour of any viscoelastic material is very difficult to be predicted. In the present work various tribo-characteristics of EPDM rubber of different hardness have been evaluated utilizing the available laboratory test facilities in the Jadavpur University, Kolkata, India. Compression tests have been carried out using ‘Instron’ to determine the flow behaviour of EPDM rubber of different hardness both in dry as well as under different conditions of lubrication. The flow behaviour like load -vs.- elongation curves, true stress -vs.- elongation curves and true stress -vs.- true strain curves have been drawn from the experimental data. Abrasive wear behaviour has been evaluated using a two-body abrasion tester and the pattern abrasion has been appraised through SEM/EDAX study. Experimental results reveal that the hardness of EPDM rubber has significant effect on the flow behaviour and wear characteristics. The hardness, again, depends on the proportion of carbon black (CB content. Thus it can be stated that the flow behaviour can be governed by controlling the CB concentration in the EPDM rubber. Based on the experimental results conclusion has been drawn accordingly. Some of the

Degradation mechanisms of organic rubber and glass flake/vinyl ester linings in flue gas desulphurization plants

Energy Technology Data Exchange (ETDEWEB)

Weber, R [Allianz-Centre for Technology GmbH, Ismaning (Germany)

1996-12-01

In recent years, there have been reports in numerous publications about damage to rubber and glass flake coatings in flue gas desulphurization plants. The pattern of damage has been described and attempts have frequently been made to determine and explain the cause of the damage. Oxidation/hydrolytic changes were generally observed as the damage mechanisms. In addition, blistering occurs in both the chloroprene coatings in the absorbers and in the glass flake coatings in clean gas ducts. This blistering may be considered as the end of the useful life and leads to cost-intensive and time-intensive repair and restoration measures. The present state of knowledge suggests that the blistering is mainly due to osmotic processes preceded by permeation processes and with permeation processes superimposed on them. Among other things, the reports describe the permeation behaviour of water and other flue gas constituents; the blistering in chloroprene rubber coatings and glass flake coatings is explained by means of the knowledge gained. (au) 16 refs.

Rubber industry

Science.gov (United States)

Staszak, Maciej

2018-03-01

Following chapter presents short introductory description of rubber and rubber industry. The main problem of rubber industry is the way of the usage of spent tires. Furthermore very important group of problems arise considering the metal and nonmetal additives which are significant component of the vulcanized rubber. The key attention is dedicated to typical ways of rubber usage in utilization and recovery of metals from spent rubber materials concentrating specifically on used tires processing. The method of recovery of rare metals from rubber tires was described. The rubber debris finds widest use in the field of waste metal solutions processing. The environmental pollution caused by metals poses serious threat to humans. Several applications of the use of waste rubber debris to remove metals from environmental waters were described. Moreover, the agriculture usage of waste tire rubber debris is described, presenting systems where the rubber material can be useful as a soil replacement.

Facile Fabrication of a Hierarchical Superhydrophobic Coating with Aluminate Coupling Agent Modified Kaolin

Directory of Open Access Journals (Sweden)

Hui Li

2013-01-01

Full Text Available A superhydrophobic coating was fabricated from the dispersion of unmodified kaolin particles and aluminate coupling agent in anhydrous ethanol. Through surface modification, water contact angle of the coating prepared by modified kaolin particles increased dramatically from 0° to 152°, and the sliding angle decreased from 90° to 3°. Scanning electron microscopy was used to examine the surface morphology. A structure composed of micro-nano hierarchical component, combined with the surface modification by aluminate coupling agent which reduced the surface energy greatly, was found to be responsible for the superhydrophobicity. The method adopted is relatively simple, facile, and cost-effective and can potentially be applied to large water-repellent surface coatings.

Investigating the tension load of rubber composites by impact ...

Indian Academy of Sciences (India)

This work deals with establishing the tension load by impact dynamic testing of rubber composite con- veyor belts. ... top layer ('top cover'), a fabric carcass which provide tensile strength, skim ... components of machines like CBs [20]. CBs of ...

Fabrication of yttrium-doped barium zirconate thin films with sub-micrometer thickness by a sol–gel spin coating method

Energy Technology Data Exchange (ETDEWEB)

Xie, Hanlin; Su, Pei-Chen, E-mail: peichensu@ntu.edu.sg

2015-06-01

A modified sol–gel process was developed for the fabrication of sub-micrometer scale yttrium-doped barium zirconate (BZY) thin film at much lower processing temperatures. The film was fabricated by direct spin-coating of the sol on a Si{sub 3}N{sub 4} passivated Si substrate, followed by low temperature thermal annealing at 1000 °C, and single BZY phase without barium carbonate residue was obtained. A 200 nm-thick thin film without obvious through-film cracks was fabricated with optimized process parameters of sol concentration and heating rate. The stoichiometry of the BZY thin film was well-controlled and no Ba evaporation was observed due to the low processing temperature. The combination of sol–gel and spin coating method can be a promising alternative to vacuum-based thin film deposition techniques for the fabrication of sub-micrometer scale BZY thin film. - Highlights: • A sol–gel spin coating method was developed for the fabrication of BZY thin films. • The processing temperature was much lower compared to powder-based sintering. • Sub-micrometer scale BZY thin film with well-controlled stoichiometry was obtained.

Study on the properties of blend rubber prepared with grafted rubber and irradiated rubber by Gamma Rays

International Nuclear Information System (INIS)

Dafader, N. C.; Haque, M. E.; Islam, K. A.

2004-05-01

The blend rubbers were prepared by mixing γ-rays irradiated and monomer grafted rubbers. The monomers, methyl methacrylate (MMA) and styrene were used separately to prepare grafted rubber by exposure to radiation. The physico-chemical properties of the blend rubbers were evaluated. The tensile strength and elongation at break of the blend rubbers decrease whereas modulus at 500% elongation, swelling ratio and permanent set increase with the increased proportion of grafted rubber in the blend. The tear strength of the blend between irradiated and styrene grafted rubbers increases with the increased proportion of grafted rubber but that of the blend of irradiated and MMA grafted rubbers remains almost constant. The blend rubber could be used for special type of application like rubber thread, tube, catheter etc

Electromechanical responses of poly(3-thiopheneacetic acid/acrylonitrile-butadiene rubbers

Directory of Open Access Journals (Sweden)

2008-12-01

Full Text Available Acrylonitrile-butadiene rubber (NBR and blends of poly(3-thiopheneacetic acid/ acrylonitrile-butadiene rubber, P3TAA/NBR, were fabricated, and the electrorheological properties, dielectric, and electrical conductivities were investigated . The electrorheological properties were determined under an oscillatory shear mode in a frequency range of 0.1 to 100 rad/s at various electric field strengths, from 0 to 2 kV/mm, at a fixed 27°C to observe the effects of acrylonitrile content (ACN in the rubber systems and the conductive particle concentration in the blends. For the pure rubber systems, the storage modulus response (ΔG′ is linearly dependent on its dielectric constant (ε′, and increases with the ACN content. For the NBR/P3TAA blends, the storage modulus response varies nonlinearly with the dielectric constant. The bending responses of the rubbers and the blends were investigated in a vertical cantilever fixture. For the pure rubber system, the bending angle and the dielectrophoresis force vary linearly with electric field strength. For the blend system, the bending angle and the dielectrophoresis force vary nonlinearly with electric field strength.

Structural coloration of chitosan coated cellulose fabrics by electrostatic self-assembled poly (styrene-methyl methacrylate-acrylic acid) photonic crystals.

Science.gov (United States)

Yavuz, Gönül; Zille, Andrea; Seventekin, Necdet; Souto, Antonio P

2018-08-01

The structural coloration of a chitosan-coated woven cotton fabric obtained by glutaraldehyde-stabilized deposition of electrostatic self-assembled monodisperse and spherically uniform (250 nm) poly (styrene-methyl methacrylate-acrylic acid) photonic crystal nanospheres (P(St-MMA-AA)) was investigated. Bright iridescent coatings displaying different colors in function of the viewing angle were obtained. The SEM, diffuse reflectance spectroscopy, TGA, DSC and FTIR analyses confirm the presence of structural color and the glutaraldehyde and chitosan ability to provide durable chemical bonding between cotton fabric and photonic crystal (PCs) coating with the highest degradation temperature and the lowest enthalpy. The coatings are characterized by a mixture of face-centered cubic and hexagonal close-packed arrays alternating random packing regions. For the first time a cost-efficient structural coloration with high washing and light fastness using self-assembled P(St-MMA-AA) photonic crystals was successfully developed onto woven cotton fabric using chitosan and/or glutaraldehyde as stabilizing agent opening new strategies for the development of dye-free coloration of textiles. Copyright © 2018 Elsevier Ltd. All rights reserved.

Developments in rubber technology 2 synthetic rubbers

CERN Document Server

Lee, K

1981-01-01

This book is intended for those people who have a knowledge or understanding of rubber materials and processes but who wish to update their knowledge. It should be read in conjunction with Developments in Rubber Technology-l as that volume discussed developments in natural rubber and selected special purpose synthetic rubbers as well as additives. The authors have been selected for their expertise in each particular field and we, as editors, would like to express our appreciation to the individual authors and also to their companies. Such a book would be impossible to produce without such active cooperation as we have received. Volumes 1 and 2 of Developments in Rubber Technology cover rubbers which are processed and vulcanised in the traditional manner. It is appreciated that the omission of non-vulcanised rubber materials (the so­ called thermoplastic elastomers) will be unwelcome to many readers but it is intended, because of the size of the subject, to cover these materials in a subsequent volume. A.W. K...

Design and development on automated control system of coated fuel particle fabrication process

International Nuclear Information System (INIS)

Liu Malin; Shao Youlin; Liu Bing

2013-01-01

With the development trend of the large-scale production of the HTR coated fuel particles, the original manual control system can not meet the requirement and the automation control system of coated fuel particle fabrication in modern industrial grade is needed to develop. The comprehensive analysis aiming at successive 4-layer coating process of TRISO type coated fuel particles was carried out. It was found that the coating process could be divided into five subsystems and nine operating states. The establishment of DCS-type (distributed control system) of automation control system was proposed. According to the rigorous requirements of preparation process for coated particles, the design considerations of DCS were proposed, including the principle of coordinated control, safety and reliability, integration specification, practical and easy to use, and open and easy to update. A complete set of automation control system for coated fuel particle preparation process was manufactured based on fulfilling the requirements of these principles in manufacture practice. The automated control system was put into operation in the production of irradiated samples for HTRPM demonstration project. The experimental results prove that the system can achieve better control of coated fuel particle preparation process and meet the requirements of factory-scale production. (authors)

Mechanical properties of concrete containing a high volume of tire-rubber particles.

Science.gov (United States)

Khaloo, Ali R; Dehestani, M; Rahmatabadi, P

2008-12-01

Due to the increasingly serious environmental problems presented by waste tires, the feasibility of using elastic and flexible tire-rubber particles as aggregate in concrete is investigated in this study. Tire-rubber particles composed of tire chips, crumb rubber, and a combination of tire chips and crumb rubber, were used to replace mineral aggregates in concrete. These particles were used to replace 12.5%, 25%, 37.5%, and 50% of the total mineral aggregate's volume in concrete. Cylindrical shape concrete specimens 15 cm in diameter and 30 cm in height were fabricated and cured. The fresh rubberized concrete exhibited lower unit weight and acceptable workability compared to plain concrete. The results of a uniaxial compressive strain control test conducted on hardened concrete specimens indicate large reductions in the strength and tangential modulus of elasticity. A significant decrease in the brittle behavior of concrete with increasing rubber content is also demonstrated using nonlinearity indices. The maximum toughness index, indicating the post failure strength of concrete, occurs in concretes with 25% rubber content. Unlike plain concrete, the failure state in rubberized concrete occurs gently and uniformly, and does not cause any separation in the specimen. Crack width and its propagation velocity in rubberized concrete are lower than those of plain concrete. Ultrasonic analysis reveals large reductions in the ultrasonic modulus and high sound absorption for tire-rubber concrete.

Characterization of electron-beam-modified surface coated clay fillers and their influence on physical properties of rubbers

Science.gov (United States)

Ray, Sudip; Bhowmick, Anil K.; Sarma, K. S. S.; Majali, A. B.; Tikku, V. K.

2002-12-01

A novel process of surface modification of clay filler has been developed by coating this with an acrylate monomer, trimethylol propane triacrylate (TMPTA) or a silane coupling agent, triethoxy vinyl silane (TEVS) followed by electron beam irradiation. Characterization of these surface modified fillers has been carried out by Fourier-transform infrared analysis (FTIR), electron spectroscopy for chemical analysis (ESCA), wettability by dynamic wicking method measuring the rise of a liquid through a filler-packed capillary tube and water flotation test, scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX), thermogravimetric analysis (TGA), and X-ray diffraction (XRD). Presence of the acrylate and the silane coupling agent on the modified fillers has been confirmed from FTIR, ESCA, and EDX studies, which has also been supported by TGA studies. The contact angle measurement by dynamic wicking method suggests improvement in hydrophobicity of the treated fillers, which is supported by water flotation test especially in the case of silanized clay. However, XRD studies demonstrate that the entire modification process does not affect the bulk properties of the fillers. Finally, both unmodified and modified clay fillers have been incorporated in styrene butadiene rubber (SBR) and nitrile rubber (NBR). Rheometric and mechanical properties reveal that there is a definite improvement using these modified fillers specially in the case of silanized clay compared to the control sample, probably due to successful enhancement in interaction between the treated clay and the base polymer.

Characterization of electron-beam-modified surface coated clay fillers and their influence on physical properties of rubbers

International Nuclear Information System (INIS)

Ray, Sudip; Bhowmick, Anil K.; Sarma, K.S.S.; Majali, A.B.; Tikku, V.K.

2002-01-01

A novel process of surface modification of clay filler has been developed by coating this with an acrylate monomer, trimethylol propane triacrylate (TMPTA) or a silane coupling agent, triethoxy vinyl silane (TEVS) followed by electron beam irradiation. Characterization of these surface modified fillers has been carried out by Fourier-transform infrared analysis (FTIR), electron spectroscopy for chemical analysis (ESCA), wettability by dynamic wicking method measuring the rise of a liquid through a filler-packed capillary tube and water flotation test, scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX), thermogravimetric analysis (TGA), and X-ray diffraction (XRD). Presence of the acrylate and the silane coupling agent on the modified fillers has been confirmed from FTIR, ESCA, and EDX studies, which has also been supported by TGA studies. The contact angle measurement by dynamic wicking method suggests improvement in hydrophobicity of the treated fillers, which is supported by water flotation test especially in the case of silanized clay. However, XRD studies demonstrate that the entire modification process does not affect the bulk properties of the fillers. Finally, both unmodified and modified clay fillers have been incorporated in styrene butadiene rubber (SBR) and nitrile rubber (NBR). Rheometric and mechanical properties reveal that there is a definite improvement using these modified fillers specially in the case of silanized clay compared to the control sample, probably due to successful enhancement in interaction between the treated clay and the base polymer

ZIF-8 Membranes with Improved Reproducibility Fabricated from Sputter-Coated ZnO/Alumina Supports

KAUST Repository

Yu, Jian; Pan, Yichang; Wang, Chongqing; Lai, Zhiping

2015-01-01

for reproducible fabrication of high-quality membranes. In this study, high-quality ZIF-8 membranes were prepared through hydrothermal synthesis under the partial self-conversion of sputter-coated ZnO layer on porous α-alumina supports. The reproducibility

Characterization of ZnO coated polyester fabrics for UV protection

International Nuclear Information System (INIS)

Broasca, G.; Borcia, G.; Dumitrascu, N.; Vrinceanu, N.

2013-01-01

The textile industry aims to develop fabrics adapted to environmental conditions, in particular to UV radiation. Taking into account the demand for such materials, we prepare an inorganic–organic material, based on ZnO microparticles impregnation of polyester textiles, to perform combined UV-protection properties and high hydrophobicity. Scanning electron microscopy, UV reflectance, Impedance Spectroscopy, contact angle, air permeability, resistance to vapor transfer and tensile strength measurement are used for analysis of the surface and volume properties, related to the performance of the material under environmental conditions, as UV radiation, water and water vapors. The impregnation method ensures a good homogeneity and dispersion of ZnO microparticles into the textile polymeric matrix. The optimum level of impregnation of the fabrics is established to 3–5% ZnO, yielding stable properties, without overloading the fabric. The response of the coated polymer indicates better absorbing the UV radiation and dissipating the surface charge, time stability against UV and higher hydrophobic character, without modification of the mechanical properties, offering enhanced performance and comfort under environmental conditions.

Fabrication of Superhydrophobic Surface on Polydopamine-coated Al Plate by Using Modified SiO{sub 2} Nanoparticles/Polystyrene Nano-Composite Coating

Energy Technology Data Exchange (ETDEWEB)

Moon, Songho; Lee, Woohee; Ahn, Yonghyun [Dankook University, Yongin (Korea, Republic of)

2016-04-15

A superhydrophobic Al surface has been fabricated by coating with polydopamine, followed by coating with a modified silica nanoparticles/PS composite solution. The role of polydopamine layer is to improve the adhesion of the modified silica nanoparticles. This platform is an ideal structure for attaching various nano/micro particles. Aluminum is an important industrial metal, and the superhydrophobic surface of Al plates has potential applications in various fields. Aluminum is a relatively lightweight, soft, and durable metal with good thermal conductivity and excellent corrosion resistance.

Fabrication of Polymeric Coatings with Controlled Microtopographies Using an Electrospraying Technique.

Directory of Open Access Journals (Sweden)

Qiongyu Guo

Full Text Available Surface topography of medical implants provides an important biophysical cue on guiding cellular functions at the cell-implant interface. However, few techniques are available to produce polymeric coatings with controlled microtopographies onto surgical implants, especially onto implant devices of small dimension and with complex structures such as drug-eluting stents. Therefore, the main objective of this study was to develop a new strategy to fabricate polymeric coatings using an electrospraying technique based on the uniqueness of this technique in that it can be used to produce a mist of charged droplets with a precise control of their shape and dimension. We hypothesized that this technique would allow facile manipulation of coating morphology by controlling the shape and dimension of electrosprayed droplets. More specifically, we employed the electrospraying technique to coat a layer of biodegradable polyurethane with tailored microtopographies onto commercial coronary stents. The topography of such stent coatings was modulated by controlling the ratio of round to stretched droplets or the ratio of round to crumped droplets under high electric field before deposition. The shape of electrosprayed droplets was governed by the stability of these charged droplets right after ejection or during their flight in the air. Using the electrospraying technique, we achieved conformal polymeric coatings with tailored microtopographies onto conductive surgical implants. The approach offers potential for controlling the surface topography of surgical implant devices to modulate their integration with surrounding tissues.

High damping properties of magnetic particles doped rubber composites at wide frequency

Energy Technology Data Exchange (ETDEWEB)

Tian, Ye, E-mail: schtiany@163.com [Research Center for Engineering Technology of Polymeric Composites of Shanxi Province, North University of China, Taiyuan 030051 (China); College of Material Science and Engineering, North University of China, Taiyuan 030051 (China); Liu, Yaqing, E-mail: lyq@nuc.edu.cn [Research Center for Engineering Technology of Polymeric Composites of Shanxi Province, North University of China, Taiyuan 030051 (China); College of Material Science and Engineering, North University of China, Taiyuan 030051 (China); He, Minhong; Zhao, Guizhe; Sun, Youyi [Research Center for Engineering Technology of Polymeric Composites of Shanxi Province, North University of China, Taiyuan 030051 (China); College of Material Science and Engineering, North University of China, Taiyuan 030051 (China)

2013-05-15

Highlights: ► A new kind of permanent magnetic rubber was prepared. ► The microstructure and magnetic properties were investigated. ► The mechanical and damping properties were discussed. ► The new material is expected to be an isolator material to a changed frequency. - Abstract: A new kind of rubber composite was prepared by doping SrFe{sub 12}O{sub 19} nanoparticles coated with silane coupling agents (Si-69) into nitrile butadiene rubber (NBR) matrix, which was characterized by the scanning electron microscopy and X-ray spectroscopy. The results showed that the SrFe{sub 12}O{sub 19} nanoparticles were well dispersed in rubber matrix. Furthermore, the mechanical and magnetic properties of the rubber composites were investigated, in which the high tensile strength (15.8 MPa) and high saturation magnetization (22.9 emu/g) were observed. What is more, the high loss factor of the rubber composites was also obtained in a wide frequency range (0–100 Hz) at high loading (80 phr). The result is attributed to that the permanent magnetic field in rubber nanocomposites can absorb shock energy. These results indicate that the new kind of permanent magnetic rubber is expected to be a smart isolator material, in which the isolator will be able to adapt to a changed frequency.

Ambient fabrication of flexible and large-area organic light-emitting devices using slot-die coating

DEFF Research Database (Denmark)

Sandstrom, Andreas; Dam, Henrik Friis; Krebs, Frederik C

2012-01-01

available in smartphones, but the promise of a continuous ambient fabrication has unfortunately not materialized yet, as organic light-emitting diodes invariably depend on the use of one or more time-and energy-consuming process steps under vacuum. Here we report an all-solution-based fabrication...... of an alternative emissive device, a light-emitting electrochemical cell, using a slot-die roll-coating apparatus. The fabricated flexible sheets exhibit bidirectional and uniform light emission, and feature a fault-tolerant >1-mu m-thick active material that is doped in situ during operation. It is notable...

Fabrication and characterization of rod-like nano-hydroxyapatite on MAO coating supported on Mg-Zn-Ca alloy

Energy Technology Data Exchange (ETDEWEB)

Gao, J.H. [Materials Research Center, School of Materials Science and Engineering, Zhengzhou University, Zhenzhou 450002 (China); Guan, S.K., E-mail: skguan@zzu.edu.cn [Materials Research Center, School of Materials Science and Engineering, Zhengzhou University, Zhenzhou 450002 (China); Chen, J. [Materials Research Center, School of Materials Science and Engineering, Zhengzhou University, Zhenzhou 450002 (China); Division of Materials and Manufacturing Science, Osaka University, Osaka 567-0047 (Japan); Wang, L.G.; Zhu, S.J.; Hu, J.H.; Ren, Z.W. [Materials Research Center, School of Materials Science and Engineering, Zhengzhou University, Zhenzhou 450002 (China)

2011-01-01

The poor corrosion resistance of magnesium alloys is a dominant problem that limits their clinical application. In order to solve this challenge, micro-arc oxidation (MAO) was used to fabricate a porous coating on magnesium alloys and then electrochemical deposition (ED) was done to fabricate rod-like nano-hydroxyapatite (RNHA) on MAO coating. The cross-section morphology of the composite coatings and its corresponding energy dispersion spectroscopy (EDS) surficial scanning map of calcium revealed that HA rods were successfully deposited into the pores. The three dimensional morphology and scanning electron microscopy (SEM) image of the composite coatings showed that the distribution of the HA rods was dense and uniform. Atomic force microscope (AFM) observation of the composite coatings showed that the diameters of HA rods varied from 95 nm to 116 nm and the root mean square roughness (RMS) of the composite coatings was about 42 nm, which were favorable for cellular survival. The bonding strength between the HA film and MAO coating increased to 12.3 MPa, almost two times higher than that of the direct electrochemical deposition coating (6.3 MPa). Compared with that of the substrate, the corrosion potential of Mg-Zn-Ca alloy with composite coatings increased by 161 mV and its corrosion current density decreased from 3.36 x 10{sup -4} A/cm{sup 2} to 2.40 x 10{sup -7} A/cm{sup 2} which was due to the enhancement of bonding strength and the deposition of RNHA in the MAO pores. Immersion tests were carried out at 36.5 {+-} 0.5 deg. C in simulated body fluid (SBF). It was found that RNHA can induce the rapid precipitation of calcium orthophosphates in comparison with conventional HA coatings. Thus magnesium alloy coated with the composite coatings is a promising candidate as biodegradable bone implants.

Fabrication and characterization of rod-like nano-hydroxyapatite on MAO coating supported on Mg-Zn-Ca alloy

Science.gov (United States)

Gao, J. H.; Guan, S. K.; Chen, J.; Wang, L. G.; Zhu, S. J.; Hu, J. H.; Ren, Z. W.

2011-01-01

The poor corrosion resistance of magnesium alloys is a dominant problem that limits their clinical application. In order to solve this challenge, micro-arc oxidation (MAO) was used to fabricate a porous coating on magnesium alloys and then electrochemical deposition (ED) was done to fabricate rod-like nano-hydroxyapatite (RNHA) on MAO coating. The cross-section morphology of the composite coatings and its corresponding energy dispersion spectroscopy (EDS) surficial scanning map of calcium revealed that HA rods were successfully deposited into the pores. The three dimensional morphology and scanning electron microscopy (SEM) image of the composite coatings showed that the distribution of the HA rods was dense and uniform. Atomic force microscope (AFM) observation of the composite coatings showed that the diameters of HA rods varied from 95 nm to 116 nm and the root mean square roughness (RMS) of the composite coatings was about 42 nm, which were favorable for cellular survival. The bonding strength between the HA film and MAO coating increased to 12.3 MPa, almost two times higher than that of the direct electrochemical deposition coating (6.3 MPa). Compared with that of the substrate, the corrosion potential of Mg-Zn-Ca alloy with composite coatings increased by 161 mV and its corrosion current density decreased from 3.36 × 10 -4 A/cm 2 to 2.40 × 10 -7 A/cm 2 which was due to the enhancement of bonding strength and the deposition of RNHA in the MAO pores. Immersion tests were carried out at 36.5 ± 0.5 °C in simulated body fluid (SBF). It was found that RNHA can induce the rapid precipitation of calcium orthophosphates in comparison with conventional HA coatings. Thus magnesium alloy coated with the composite coatings is a promising candidate as biodegradable bone implants.

Fabrication and characterization of rod-like nano-hydroxyapatite on MAO coating supported on Mg-Zn-Ca alloy

International Nuclear Information System (INIS)

Gao, J.H.; Guan, S.K.; Chen, J.; Wang, L.G.; Zhu, S.J.; Hu, J.H.; Ren, Z.W.

2011-01-01

The poor corrosion resistance of magnesium alloys is a dominant problem that limits their clinical application. In order to solve this challenge, micro-arc oxidation (MAO) was used to fabricate a porous coating on magnesium alloys and then electrochemical deposition (ED) was done to fabricate rod-like nano-hydroxyapatite (RNHA) on MAO coating. The cross-section morphology of the composite coatings and its corresponding energy dispersion spectroscopy (EDS) surficial scanning map of calcium revealed that HA rods were successfully deposited into the pores. The three dimensional morphology and scanning electron microscopy (SEM) image of the composite coatings showed that the distribution of the HA rods was dense and uniform. Atomic force microscope (AFM) observation of the composite coatings showed that the diameters of HA rods varied from 95 nm to 116 nm and the root mean square roughness (RMS) of the composite coatings was about 42 nm, which were favorable for cellular survival. The bonding strength between the HA film and MAO coating increased to 12.3 MPa, almost two times higher than that of the direct electrochemical deposition coating (6.3 MPa). Compared with that of the substrate, the corrosion potential of Mg-Zn-Ca alloy with composite coatings increased by 161 mV and its corrosion current density decreased from 3.36 x 10 -4 A/cm 2 to 2.40 x 10 -7 A/cm 2 which was due to the enhancement of bonding strength and the deposition of RNHA in the MAO pores. Immersion tests were carried out at 36.5 ± 0.5 deg. C in simulated body fluid (SBF). It was found that RNHA can induce the rapid precipitation of calcium orthophosphates in comparison with conventional HA coatings. Thus magnesium alloy coated with the composite coatings is a promising candidate as biodegradable bone implants.

Photocatalysis and self-cleaning from g-C3N4 coated cotton fabrics under sunlight irradiation

Science.gov (United States)

Fan, Yunde; Zhou, Ji; Zhang, Jin; Lou, Yaqin; Huang, Zhenwu; Ye, Yong; Jia, Li; Tang, Bin

2018-05-01

Graphite-like carbon nitride (g-C3N4) nanosheets have been facilely assembled via electrostatic interaction onto cotton fabrics for achieving multi-functionalities. The surface morphologies, chemical composition and optical features of the g-C3N4-coated fabrics were characterized. The treated cotton fabrics exhibited remarkable photocatalytic degradation activity and superior self-cleaning performance. A complete degradation of Rhodamine B (RhB) and removal of stains were accomplished under simulated sunlight irradiation. More importantly, the modified fabrics can be reused in catalysis reactions with great durability. The practical treatment approach demonstrated from this work has great potential to be applied in textile industry for functional fabrics manufacture.

Durable flame retardant and antibacterial finishing on cotton fabrics with cyclotriphosphazene/polydopamine/silver nanoparticles hybrid coatings

Science.gov (United States)

Li, Yingzhan; Wang, Bijia; Sui, Xiaofeng; Xie, Ruyi; Xu, Hong; Zhang, Linping; Zhong, Yi; Mao, Zhiping

2018-03-01

Durable flame retardant and antibacterial hybrid coatings were developed for cotton fabrics via simultaneous polymerization of dopamine and hydrolytic condensation of N3P3[NH(CH2)3Si(OC2H5)3]6. Silver nanoparticles were also introduced to the coatings by in situ reaction of AgNO3 with catechol moieties on polydopamine (PDA) in the absence of any external reducing agents. Energy dispersive spectrometer (EDS), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM) were employed to study the morphology and constitution of the coatings. Thermal stability and combustion behaviors were characterized with thermogravimetric analysis (TGA) and vertical flammability tests. Considerable flame retardancy was obtained for the modified cotton fabrics, which also exhibited decent antibacterial activities (99.99%) against Gram-positive bacteria S. aureus and Gram-negative bacteria E. coli. The modification was durable with largely intact flame retardancy and antimicrobial properties after 30 washing cycles.

Thickness measuring instrument for rubber cord calender production

International Nuclear Information System (INIS)

Ye Songfeng

1988-01-01

The thickness measuring gauge has been used to measure the rubber film thickness on the coating of textile cord at tire four cord calenders. Combined with micro-computer it completes the automatic control system and acheives automatic thickness measurement and adjustment. The fundamentals, construction, specifications, characteristic and application results are described. Prominent economic benefit has been gained for tire production

Polymer Coating of Carbon Nanotube Fibers for Electric Microcables

Directory of Open Access Journals (Sweden)

Noe T. Alvarez

2014-11-01

Full Text Available Carbon nanotubes (CNTs are considered the most promising candidates to replace Cu and Al in a large number of electrical, mechanical and thermal applications. Although most CNT industrial applications require macro and micro size CNT fiber assemblies, several techniques to make conducting CNT fibers, threads, yarns and ropes have been reported to this day, and improvement of their electrical and mechanical conductivity continues. Some electrical applications of these CNT conducting fibers require an insulating layer for electrical insulation and protection against mechanical tearing. Ideally, a flexible insulator such as hydrogenated nitrile butadiene rubber (HNBR on the CNT fiber can allow fabrication of CNT coils that can be assembled into lightweight, corrosion resistant electrical motors and transformers. HNBR is a largely used commercial polymer that unlike other cable-coating polymers such as polyvinyl chloride (PVC, it provides unique continuous and uniform coating on the CNT fibers. The polymer coated/insulated CNT fibers have a 26.54 μm average diameter—which is approximately four times the diameter of a red blood cell—is produced by a simple dip-coating process. Our results confirm that HNBR in solution creates a few microns uniform insulation and mechanical protection over a CNT fiber that is used as the electrically conducting core.

Polymer Coating of Carbon Nanotube Fibers for Electric Microcables

Science.gov (United States)

Alvarez, Noe T.; Ochmann, Timothy; Kienzle, Nicholas; Ruff, Brad; Haase, Mark R.; Hopkins, Tracy; Pixley, Sarah; Mast, David; Schulz, Mark J.; Shanov, Vesselin

2014-01-01

Carbon nanotubes (CNTs) are considered the most promising candidates to replace Cu and Al in a large number of electrical, mechanical and thermal applications. Although most CNT industrial applications require macro and micro size CNT fiber assemblies, several techniques to make conducting CNT fibers, threads, yarns and ropes have been reported to this day, and improvement of their electrical and mechanical conductivity continues. Some electrical applications of these CNT conducting fibers require an insulating layer for electrical insulation and protection against mechanical tearing. Ideally, a flexible insulator such as hydrogenated nitrile butadiene rubber (HNBR) on the CNT fiber can allow fabrication of CNT coils that can be assembled into lightweight, corrosion resistant electrical motors and transformers. HNBR is a largely used commercial polymer that unlike other cable-coating polymers such as polyvinyl chloride (PVC), it provides unique continuous and uniform coating on the CNT fibers. The polymer coated/insulated CNT fibers have a 26.54 μm average diameter—which is approximately four times the diameter of a red blood cell—is produced by a simple dip-coating process. Our results confirm that HNBR in solution creates a few microns uniform insulation and mechanical protection over a CNT fiber that is used as the electrically conducting core. PMID:28344254

Porous niobium coatings fabricated with selective laser melting on titanium substrates: Preparation, characterization, and cell behavior.

Science.gov (United States)

Zhang, Sheng; Cheng, Xian; Yao, Yao; Wei, Yehui; Han, Changjun; Shi, Yusheng; Wei, Qingsong; Zhang, Zhen

2015-08-01

Nb, an expensive and refractory element with good wear resistance and biocompatibility, is gaining more attention as a new metallic biomaterial. However, the high price of the raw material, as well as the high manufacturing costs because of Nb's strong oxygen affinity and high melting point have limited the widespread use of Nb and its compounds. To overcome these disadvantages, porous Nb coatings of various thicknesses were fabricated on Ti substrate via selective laser melting (SLM), which is a 3D printing technique that uses computer-controlled high-power laser to melt the metal. The morphology and microstructure of the porous Nb coatings, which had pores ranging from 15 to 50 μm in size, were characterized with scanning electron microscopy (SEM). The average hardness of the coating, which was measured with the linear intercept method, was 392±37 HV. In vitro tests of the porous Nb coating which was monitored with SEM, immunofluorescence, and CCK-8 counts of cells, exhibited excellent cell morphology, attachment, and growth. The simulated body fluid test also proved the bioactivity of the Nb coating. Therefore, these new porous Nb coatings could potentially be used for enhanced early biological fixation to bone tissue. In addition, this study has shown that SLM technique could be used to fabricate coatings with individually tailored shapes and/or porosities from group IVB and VB biomedical metals and their alloys on stainless steel, Co-Cr, and other traditional biomedical materials without wasting raw materials. Copyright © 2015 Elsevier B.V. All rights reserved.

Antimicrobial activity and cytotoxicity of cotton fabric coated with conducting polymers, polyaniline or polypyrrole, and with deposited silver nanoparticles

Science.gov (United States)

Maráková, Nela; Humpolíček, Petr; Kašpárková, Věra; Capáková, Zdenka; Martinková, Lenka; Bober, Patrycja; Trchová, Miroslava; Stejskal, Jaroslav

2017-02-01

Cotton fabric was coated with conducting polymers, polyaniline or polypyrrole, in situ during the oxidation of respective monomers. Raman and FTIR spectra proved the complete coating of substrates. Polypyrrole content was 19.3 wt.% and that of polyaniline 6.0 wt.%. Silver nanoparticles were deposited from silver nitrate solutions of various concentrations by exploiting the reduction ability of conducting polymers. The content of silver was up to 11 wt.% on polypyrrole and 4 wt.% on polyaniline. The sheet resistivity of fabrics was determined. The conductivity was reduced after deposition of silver. The chemical cleaning reduced the conductivity by less than one order of magnitude for polypyrrole coating, while for polyaniline the decrease was more pronounced. The good antibacterial activity against S. aureus and E. coli and low cytotoxicity of polypyrrole-coated cotton, both with and without deposited silver nanoparticles

Roll-coating fabrication of flexible organic solar cells: comparison of fullerene and fullerene-free systems

DEFF Research Database (Denmark)

Liu, Kuan; Larsen-Olsen, Thue Trofod; Lin, Yuze

2016-01-01

Flexible organic solar cells (OSCs) based on a blend of low-bandgap polymer donor PTB7-TH and nonfullerene small molecule acceptor IEIC were fabricated via a roll-coating process under ambient atmosphere. Both an indium tin oxide (ITO)-free substrate and a flexible ITO substrate were employed...... in these inverted OSCs. OSCs with flexible ITO and ITO-free substrates exhibited power conversion efficiencies (PCEs) up to 2.26% and 1.79%, respectively, which were comparable to those of the reference devices based on fullerene acceptors under the same conditions. This is the first example for all roll......-coating fabrication procedures for flexible OSCs based on non-fullerene acceptors with the PCE exceeding 2%. The fullerene-free OSCs exhibited better dark storage stability than the fullerene-based control devices....

The fabrication of a vanadium-stainless steel test section for MHD testing of insulator coatings in flowing lithium

International Nuclear Information System (INIS)

Reed, C.B.; Mattas, R.F.; Smith, D.L.; Chung, H.; Tsai, H.-C.; Morgan, G.D.; Wille, G.W.; Young, C.

1996-01-01

To test the magnetohydrodynamic (MHD) pressure drop reduction performance of candidate insulator coatings for the ITER Vanadium/Lithium Breeding Blanket, a test section comprised of a V- 4Cr-4Ti liner inside a stainless steel pipe was designed and fabricated. Theoretically, the MHD pressure drop reduction benefit resulting, from an electrically insulating coating on a vanadium- lined pipe is identical to the benefit derived from an insulated pipe fabricated of vanadium alone. A duplex test section design consisting of a V alloy liner encased in a SS pressure boundary provided protection for vanadium from atmospheric contamination during operation at high temperature and obviated any potential problems with vanadium welding while also minimizing the amount of V alloy material required. From the MHD and insulator coating- point of view, the test section outer SS wall and inner V alloy liner can be modeled simply as a wall having a sandwich construction. Two 52.3 mm OD x 2.9 m long V-alloy tubes were fabricated by Century Tubes from 64 mm x 200 mm x 1245 mm extrusions produced by Teledyne Wah Chang. The test section's duplex structure was subsequently fabricated at Century Tubes by drawing down a SS pipe (2 inch schedule 10) over one of the 53.2 mm diameter V tubes

Fabrication of black-gold coatings by glancing angle deposition with sputtering

Directory of Open Access Journals (Sweden)

Alan Vitrey

2017-02-01

Full Text Available The fabrication of black-gold coatings using sputtering is reported here. Glancing angle deposition with a rotating substrate is needed to obtain vertical nanostructures. Enhanced light absorption is obtained in the samples prepared in the ballistic regime with high tilt angles. Under these conditions the diameter distribution of the nanostructures is centered at about 60 nm and the standard deviation is large enough to obtain black-metal behavior in the visible range.

Nano-reinforcement of tire rubbers: silica-technology for natural rubber : exploring the infuence of non-rubber constituents on the natural rubber-silica system

NARCIS (Netherlands)

Sarkawi, S.S.

2013-01-01

Natural rubber is a renewable resource material with outstanding properties which offers significant advantages over its counterparts, the fossil-resource synthetic rubbers. In fact, a natural rubber tree is an efficient carbon dioxide sequester. Since natural rubber is a natural product, it is

The chocolate-egg problem: Fabrication of thin elastic shells through coating

Science.gov (United States)

Lee, Anna; Marthelot, Joel; Brun, Pierre-Thomas; Reis, Pedro M.

2015-03-01

We study the fabrication of thin polymeric shells based on the coating of a curved surface by a viscous fluid. Upon polymerization of the resulting thin film, a slender solid structure is delivered after demolding. This technique is extensively used, empirically, in manufacturing, where it is known as rotational molding, as well as in the food industry, e.g. for chocolate-eggs. This problem is analogous to the Landau-Levich-Derjaguin coating of plates and fibers and Bretherton's problem of film deposition in cylindrical channels, albeit now on a double-curved geometry. Here, the balance between gravity, viscosity, surface tension and polymerization rate can yield a constant thickness film. We seek to identify the physical ingredients that govern the final film thickness and its profile. In our experiments using organosilicon, we systematically vary the properties of the fluid, as well as the curvature of the substrate onto which the film is coated, and characterize the final thickness profile of the shells. A reduced model is developed to rationalize the process.

Flame Retardant Multilayered Coatings on Acrylic Fabrics Prepared by One-Step Deposition of Chitosan/Montmorillonite Complexes

Directory of Open Access Journals (Sweden)

Federico Carosio

2018-06-01

Full Text Available Multilayered coatings deposited using the layer-by-layer (LbL assembly technique have attracted great interest in recent years as a sustainable and efficient solution for conferring flame retardant properties to fabrics. The unique structure and interaction established upon the coating assembly are the key factors for successful flame retardant properties. In this study we aimed at the deposition of multilayered coatings comprising chitosan and montmorillonite with a LbL-like structure and interactions by the simple processing of compacted chitosan/montmorillonite complexes obtained by the direct mixing of an oppositely charged solution/suspension. Upon drying, the prepared complex yielded a continuous coating characterized by a brick-and-mortar multi-layered structure, in which oriented clay nanoplatelets were held together by a continuous chitosan matrix. When deposited on acrylic fabrics these coatings were able to suppress the melt-dripping phenomenon, and at 10 and 20% add-ons achieved self-extinguishing behavior within a few seconds after ignition. Cone calorimetry testing revealed an increase in time to ignition (up to +46% and considerable reductions of the rates at which heat is released (up to −62 and −49% for peak of heat release rate and total heat release, respectively. A reduction in the total smoke release (up to −49% was also observed.

Fabrication of superhydrophobic coating for preventing microleakage in a dental composite restoration.

Science.gov (United States)

Cao, Danfeng; Zhang, Yingchao; Li, Yao; Shi, Xiaoyu; Gong, Haihuan; Feng, Dan; Guo, Xiaowei; Shi, Zuosen; Zhu, Song; Cui, Zhanchen

2017-09-01

Superhydrophobic coatings were successfully fabricated by photo-crosslinked polyurethane (PU) and organic fluoro group-functionalized SiO 2 nanoparticles (F-SiO 2 NPs), and were introduced for preventing microleakage in a dental composite restoration. The F-SiO 2 NPs possessed low surface energy and the PU can not only improve the mechanical stability but also promote F-SiO 2 NPs to form multiscale structure, which could facilitate the properties of the as-prepared superhydrophobic coating by synergetic effect. The morphology and properties of the resulted superhydrophobic coatings with different PU/F-SiO 2 ratios were studied using 1 H NMR spectrum, fourier transform infrared spectra, scanning electron microscopy, atomic force microscopy and UV-vis spectrophotometry. The results showed that the superhydrophobic coatings with low PU/F-SiO 2 ratio (1:3) possessed excellent hierarchical papillae structure with trapped air pockets, high contact angle (160.1°), low sliding angle (superhydrophobic property, the as-prepared superhydrophobic coatings effectively prevented water permeation in resin composite restoration evaluation. This research may provide an effective method to solve the problem of microleakage and will efficiently increase the success rate of dental composite restorations. Copyright © 2017 Elsevier B.V. All rights reserved.

Fabricating bio-inspired micro/nano-particles by polydopamine coating and surface interactions with blood platelets

Energy Technology Data Exchange (ETDEWEB)

Ye, Wei [Jiangsu Provincial Key Lab for Interventional Medical Devices, Huaiyin Institute of Technology, Huaian 223003 (China); State Key Laboratory of Polymer Physics and Chemistry, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022 (China); Shi, Qiang, E-mail: shiqiang@ciac.ac.cn [State Key Laboratory of Polymer Physics and Chemistry, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022 (China); Hou, Jianwen; Gao, Jian; Li, Chunming; Jin, Jing; Shi, Hengchong [State Key Laboratory of Polymer Physics and Chemistry, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022 (China); Yin, Jinghua, E-mail: yinjh@ciac.ac.cn [State Key Laboratory of Polymer Physics and Chemistry, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022 (China)

2015-10-01

Graphical abstract: The particles or particle aggregations activate the blood platelets and provide the physical adhesive sites for platelets adhesion. - Highlights: • Particles with varied sizes and surface properties were fabricated by facile polydopamine (PDA) coating on polystyrene microsphere. • The direct interaction between PDA particles and blood platelets was qualitatively investigated. • The knowledge on platelet–particle interactions provided the basic principle to select biocompatible micro/nano-particles in biomedical field. - Abstract: Although bio-inspired polydopamine (PDA) micro/nano-particles show great promise for biomedical applications, the knowledge on the interactions between micro/nano-particles and platelets is still lacking. Here, we fabricate PDA-coated micro/nano-particles and investigate the platelet–particle surface interactions. Our strategy takes the advantage of facile PDA coating on polystyrene (PS) microsphere to fabricate particles with varied sizes and surface properties, and the chemical reactivity of PDA layers to immobilize fibrinogen and bovine serum albumin to manipulate platelet activation and adhesion. We demonstrate that PS particles activate the platelets in the size-dependent manner, but PDA nanoparticles have slight effect on platelet activation; PS particles promote platelet adhesion while PDA particles reduce platelet adhesion on the patterned surface; Particles interact with platelets through activating the glycoprotein integrin receptor of platelets and providing physical sites for initial platelet adhesion. Our work sheds new light on the interaction between platelets and particles, which provides the basic principle to select biocompatible micro/nano-particles in biomedical field.

Improving the properties of mild steel by ternary multilayer composite coating via electrodeposition route

Directory of Open Access Journals (Sweden)

O. S.I. Fayomi

2017-01-01

Full Text Available A wide range of metal-oxides exhibit fascinating properties and multiple functionalities that could address challenge of physical and mechanical deterioration of materials in service. In this study, Zn-ZrO2, Zn-SiC and Zn-ZrO2-SiC composite coating was fabricated from zinc based sulphate electrolyte at constant current density, depth of immersion, distance between anode and cathode with time of deposition. The effect of particle on the physical behaviour of the coating was examined by coating gauge tester for the coating thickness and coating texture. The mechanical properties in term of hardness and wear characteristics were examined using high diamond micro-hardness tester and three body abrasive MTR-300 testers with dry sand rubber wheel apparatus with 5 N and 15 N, respectively. The coating stability in harsh region was examined with isothermal furnace at 200 oC for 4 h. The structural behaviour was investigated using scanning electron microscope attached with energy dispersion spectroscopy (SEM/EDS. The result shows that significant improvements in wear and hardness properties are linked to the microstructural modification of the coating as a result of the embedded particulate. The strengthening behaviour was improved with about 98% of coating efficiency. The progression of the coating thickness and texture were in line with other results obtained.

Bioceramic hydroxyapatite coating fabricated on TI-6Al-4V using Nd:YAG Laser

CSIR Research Space (South Africa)

Tlotleng, Monnamme

2014-11-01

Full Text Available Driven Innovation, 15th Annual International Conference, Stellenbosch, South Africa, 6-7 November 2014 Bioceramic hydroxyapatite coating fabricated on TI-6Al-4V using Nd:YAG Laser M. Tlotleng1, 4*, E. Akinlabi1, M. Shukla2, 3, S. Pityana4, T...

Fabrication and electromagnetic interference shielding effectiveness of polymeric composites filled with silver-coated microorganism cells

Energy Technology Data Exchange (ETDEWEB)

Lan, Mingming, E-mail: lan_mingming@163.com [College of Mechanical and Electrical Engineering, Henan Agricultural University, Zhengzhou 450002 (China); Zhang, Deyuan; Cai, Jun; Hu, Yanyan; Yuan, Liming [Bionic and Micro/Nano/Bio Manufacturing Technology Research Center, School of Mechanical Engineering and Automation, Beihang University, Beijing 100191 (China)

2014-07-01

In this paper, helical silver-coated Spirulina cells were used as conductive fillers for the fabrication of polymeric composites. The morphology and composition of the coated Spirulina cells were analyzed with scanning electron microscope and energy dispersive X-ray spectrometer. The densities of silver-coated Spirulina cells were measured using the standard Archimedes method with distilled water. The electrical resistivity was measured by four-probe technique using ammeter and voltmeter whereas electromagnetic interference shielding effectiveness was measured by four-port method using vector network analyzer and coaxial-airline sample holder. The results showed that the silver-coated Spirulina cells with different coating thickness were lightweight fillers compared to the other typical conductive particles. The polymeric composites could achieve good conductivity at the lower content of silver-coated Spirulina cells owing to their helical shape. The shielding effectiveness of polymeric composites had a strong dependence on their conductivity. At the coating thickness of 0.96 μm and the content of 40 vol%, the shielding effectiveness could reach above 74.3 dB in entire test wave band.

Prediction of heat generation in rubber or rubber-metal springs

Directory of Open Access Journals (Sweden)

Banić Milan S.

2012-01-01

Full Text Available The temperature of rubber or rubber-metal springs increases under cyclic loading, due to hysteresis losses and low rubber thermal conductivity. Hysteresis losses correspond to energy dissipation from the rubber, which is primarily converted into heat. This well-known phenomenon, called heat build-up, is the primary reason for rubber aging. Increase in temperature within the rubber compound leads to degradation of its physical and chemical properties, increase in stiffness and loss of damping capability. This paper presents a novel procedure of heat generation prediction in rubber or rubber-metal springs. The procedure encompasses the prediction of hysteresis loss, i. e. dissipated energy within the rubber, by finite element analysis and application of a modern visco-plastic rubber constitutive model. The obtained dissipated energy was used as an input for transient thermal analysis. Verification of the proposed procedure was performed by comparison of simulation results with experimentally obtained data during the dynamic loading of the rubber specimen. The proposed procedure is highly computationally efficient and it enables time integration, which can be problematic in coupled mechanical thermal analysis. [Projekat Ministarstva nauke Republike Srbije, br. TR35005: Research and Development of New Generation of Wind Turbines of High Energy Efficiency

Design and Fabrication of Interdigital Nanocapacitors Coated with HfO2

Directory of Open Access Journals (Sweden)

Gabriel González

2015-01-01

Full Text Available In this article nickel interdigital capacitors were fabricated on top of silicon substrates. The capacitance of the interdigital capacitor was optimized by coating the electrodes with a 60 nm layer of HfO2. An analytical solution of the capacitance was compared to electromagnetic simulations using COMSOL and with experimental measurements. Results show that modeling interdigital capacitors using Finite Element Method software such as COMSOL is effective in the design and electrical characterization of these transducers.

Recycled tire crumb rubber anodes for sustainable power production in microbial fuel cells

Science.gov (United States)

Wang, Heming; Davidson, Matthew; Zuo, Yi; Ren, Zhiyong

One of the greatest challenges facing microbial fuel cells (MFCs) in large scale applications is the high cost of electrode material. We demonstrate here that recycled tire crumb rubber coated with graphite paint can be used instead of fine carbon materials as the MFC anode. The tire particles showed satisfactory conductivity after 2-4 layers of coating. The specific surface area of the coated rubber was over an order of magnitude greater than similar sized graphite granules. Power production in single chamber tire-anode air-cathode MFCs reached a maximum power density of 421 mW m -2, with a coulombic efficiency (CE) of 25.1%. The control graphite granule MFC achieved higher power density (528 mW m -2) but lower CE (15.6%). The light weight of tire particle could reduce clogging and maintenance cost but posts challenges in conductive connection. The use of recycled material as the MFC anodes brings a new perspective to MFC design and application and carries significant economic and environmental benefit potentials.

Fabrication of Antireflection Nanodiamond Particle Film by the Spin Coating Deposition Technique

Directory of Open Access Journals (Sweden)

Chii-Ruey Lin

2014-01-01

Full Text Available Diamond-based antireflective (AR coatings were fabricated using a spin coating of diamond suspension at room temperature as nucleation enhancement procedure and microwave plasma enhanced chemical vapour deposition. Various working pressures were used to investigate their effect on the optical characterization of the as-deposited diamond films. Scanning electron microscopy (SEM and atomic forced microscopy (AFM were employed to analyze the surface properties of the diamond films. Raman spectra and transmission electron microscopy (TEM also were used for analysis of the microstructure of the films. The results showed that working pressure had a significant effect on thickness, surface roughness, and wettability of the as-deposited diamond films. Deposited under 35 Torr or working pressure, the film possessed a low surface roughness of 13.8 nm and fine diamond grain sizes of 35 nm. Reflectance measurements of the films also were carried out using UV-Vis spectrometer and revealed a low reflectance value of the diamond films. The achievement demonstrated feasibility of the proposed spin-coating procedure for large scale production and thus opens up a prospect application of diamond film as an AR coating in industrial optoelectronic device.

Dielectric Coating Thermal Stabilization During GaAs-Based Laser Fabrication for Improved Device Yield

Science.gov (United States)

2015-11-25

forced outgassing of LT-PECVD SiO2 has been employed to reduce contact-metal blister formation in the fabrication of SiO2/Pt/ PZT /Pt capacitors. 10...modest thermal-stress-induced swing and minimal permanent change in coating stress. Differences in thermal-expansion coefficient between the

Corrosion-Protection Coatings for Aluminum

Science.gov (United States)

Higgins, R. H.

1983-01-01

Study investigates 21 combinatios of surface treatments, primers and topcoats. Study considers several types of coatings, including primers, enamels, chlorinated rubbers, alkyds, epoxies, vinyls, polyurethanes, waterbased paints, and antifouling paints. 20-page report summarizes the study.

Mechanical Properties of Medium Density Fibreboard Composites Material Using Recycled Rubber and Coconut Coir

OpenAIRE

S. Mahzan; A.M. Ahmad Zaidi; M.I. Ghazali; N. Arsat; M.N. M. Hatta

2010-01-01

Natural fibre reinforced composite has emerged as highly potential replacement for synthetic fibres. Various natural waste fibres have been adopted for various engineering applications. This paper investigates the mechanical properties of medium density fibreboard composites material fabricated using recycled rubber and coconut coir. The suitability of using recycled rubber and coconut coir as a raw material and polyurethane as a resin in the manufacturer of medium density fibreboard was also...

Rubber mixing process and its relationship with bound rubber and crosslink density

Science.gov (United States)

Hasan, A.; Rochmadi; Sulistyo, H.; Honggokusumo, S.

2017-06-01

This research studied the relationship between bound rubber and crosslink density based on rubber mixing process. Bound rubber was obtained after natural rubber was masticated and mixed with rubber chemicals and filler while crosslink density was collected after rubber compound was vulcanized. Four methods are used and each method refers to four ways of incorporating carbon black during mixing. The first method, after rubber was masticated for 5 minutes, the addition of rubber chemicals and filler was done simultaneously. Rubber was masticated for 1 minute and continued mixing of rubber chemicals and filler where mixing was different from first method. This was the second method. The third method was the same as the second method but the filler used N 660 while in the second method N 330. The last method is not the same as the first and second, the rubber is only masticated for 3 minutes and then mixed with filler and followed by rubber chemicals sequentially. The results showed that bound rubber and crosslink density were influenced by mixing and mastication process. Bound rubber dropped and crosslink density was relatively stable in the first three mixing methods for increasing carbon black at the beginning of the mixing process. Bound rubber and crosslink density stated opposite results in the fourth mixing method. The higher the bound rubber the lower the crosslink density. Without regard to mixing methods, there is a non-linear relationship between bound rubber formation and crosslink density determination

Comparison of additive amount used in spin-coated and roll-coated organic solar cells

DEFF Research Database (Denmark)

Cheng, Pei; Lin, Yuze; Zawacka, Natalia Klaudia

2014-01-01

All-polymer and polymer/fullerene inverted solar cells were fabricated by spin-coating and roll-coating processes. The spin-coated small-area (0.04 cm(2)) devices were fabricated on indium tin oxide (ITO) coated glass substrates in nitrogen. The roll-coated large-area (1.0 cm(2)) devices were...

Overcoming incompatibility in elastomer blends by rubber additives with tailored surface properties

NARCIS (Netherlands)

Tiwari, M.; Datta, Rabin; Guo, R.; Talma, Auke; van Ooij, W.J.; Dierkes, Wilma K.; Noordermeer, Jacobus W.M.

2014-01-01

Rubber is a challenging composite material, whose functionality strongly depends on the affinity of the different materials in the composite, and its morphology. One way to tailor polarity and chemistry of the filler surface is plasma coating. When using acetylene, thiophene, or pyrrole as monomers,

Protection efficacy of gloves against components of the solvent in a sprayed isocyanate coating utilizing a reciprocating permeation panel.

Science.gov (United States)

Ceballos, Diana M; Reeb-Whitaker, Carolyn; Sasakura, Miyoko; Dills, Russell; Yost, Michael G

2015-04-01

Determine protection effectiveness of 5-mil natural rubber latex (0.13-mm), 5-mil nitrile rubber (0.13-mm), and 13-mil butyl rubber (0.33-mm) glove materials against solvents present in a commonly used automotive clear coat formulation using a novel permeation panel. The latex and nitrile gloves were the type commonly used by local autobody spray painters. Glove materials were tested by spraying an automotive clear coat onto an automated reciprocating permeation panel (permeation panel II). Temperature, relative humidity, and spray conditions were controlled to optimize clear coat loading homogeneity as evaluated by gravimetric analysis. Solvent permeation was measured using charcoal cloth analyzed by the National Institute for Occupational Safety and Health 1501 method. Natural rubber latex allowed 3-5 times the permeation of solvents relative to nitrile rubber for all 10 solvents evaluated: ethyl benzene, 2-heptanone, 1-methoxy-2-propyl acetate, o-xylene, m-xylene, p-xylene, n-butyl acetate, methyl isobutyl ketone, petroleum distillates, and toluene. There is a distinct behavior in solvent permeation before and after the coating dry time. Solvent permeation increased steadily before coating dry time and remained fairly constant after coating dry time. Butyl was not permeated by any of the solvents under the conditions tested. Commonly used 5-mil thick (0.13-mm) latex and nitrile gloves were ineffective barriers to solvents found in a commonly used clear coat formulation. Conversely, 13-mil (0.33-mm) butyl gloves were found to be protective against all solvents in the clear coat formulation. © The Author 2014. Published by Oxford University Press on behalf of the British Occupational Hygiene Society.

An Examination of the Space Weathering Patina of Lunar Rock 76015

Science.gov (United States)

Noble, S.; Chrisoffersen, R.; Rahman, Z.

2011-01-01

Space weathering discussions have generally centered around soils but exposed rocks will also incur the effects of weathering. Rocks have much longer surface lifetimes than an individual soil grain and thus record a longer history of exposure. By studying the weathering products which have built up on a rock surface, we can gain a deeper perspective on the weathering process and better assess the relative importance of various weathering components. The weathered coating, or patina, of the lunar rock 76015 has been previously studied under SEM and also by TEM using ultramicrotome sample preparation methods. However, to really understand the products involved in creating these coatings, it is helpful to examine the patina in cross section, something which is now possible though the use of Focused Ion Beam (FIB) sample prep techniques, which allows us to preserve intact the delicate stratigraphy of the patina coating and provides a unique cross-sectional view of the space weathering process. Several samples have been prepared from the rock and the coatings are found to be quite variable in thickness and composition from one sample to the next.

Fabrication of antibacterial water filter by coating silver nanoparticles on flexible polyurethane foams

International Nuclear Information System (INIS)

Nguyen Thi Phuong Phong; Ngo Vo Ke Thanh; Phan Hue Phuong

2009-01-01

In this paper, we fabricated silver-coated polyurethane foams and used it as a bacterial filter for contaminated drinking water. Flexible PU foams were soaked in silver colloidal solutions for 10 h, then washed and air-dried at room temperature. The prepared silver colloidal solutions and silver-coated PU materials were characterized by several techniques including TEM, FESEM/EDS, UV-VIS, ICP-AAS, and Raman spectroscopy. The TEM images showed that the size of silver nanoparticles in colloidal solutions varies from 6 to 12nm. The Raman, FE-SEM/EDS and ICP-AAS data illustrated that silver nanoparticles were stable on the PU foam and were not washed away by water. Furthermore, the microbiological tests (tube tests and flow test) were carried out on silver-coated PU materials with the Coliforms, E. coli, and B. subtilis. The obtained results showed that the bacteria was killed completely with antibacterial efficiency of 100% being observed. Our research suggests that silver-coated polyurethane foams can be used as excellent antibacterial water filters and would have several applications in other sectors.

The effect of hydrogen on B4C coatings fabrication in inductively coupled plasma torch

Directory of Open Access Journals (Sweden)

Q. J. Guo

2018-02-01

Full Text Available Boron carbide (B4C coatings are prepared by an RF inductively coupled plasma (ICP torch with different amounts of hydrogen introduced into the sheath gas. The effects of the added hydrogen on the characteristics of the plasma are diagnosed by optical emission spectroscopy and high speed photography. The effects on the melting of B4C particles in the plasma are studied by scanning electron microscopy (SEM. The microstructure of the B4C coatings was determined with SEM imaging and x-ray diffraction analysis. The results show that adding hydrogen to the sheath gas leads to plasma contraction, which results in higher gas temperature of plasma. It also enhances B4C particles spheroidizing and improves the compactness of B4C coatings. Plasma processing does not change the main phase of boron carbide. The obtained results on B4C coatings on Cu substrates allows for improving the B4C coatings fabrication process.

Fabrication of anti-adhesion surfaces on aluminium substrates of rubber plastic moulds using electrolysis plasma treatment

Science.gov (United States)

Meng, Jianbing; Dong, Xiaojuan; Wei, Xiuting; Yin, Zhanmin

2015-04-01

An anti-adhesion surface with a water contact angle of 167° was fabricated on aluminium samples of rubber plastic moulds by electrolysis plasma treatment using mixed electrolytes of C6H5O7(NH4)3 and Na2SO4, followed by fluorination. To optimise the fabrication conditions, several important processing parameters such as the discharge voltage, discharge time, concentrations of supporting electrolyte and stearic acid ethanol solution were examined systematically. Using scanning electron microscopy (SEM) to analyse surfaces morphology, micrometer scale pits, and protrusions were found on the surface, with numerous nanometer mastoids contained in the protrusions. These binary micro/nano-scale structures, which are similar to the micro-structures of soil-burrowing animals, play a critical role in achieving low adhesion properties. Otherwise, the anti-adhesion behaviours of the resulting samples were analysed by the atomic force microscope (AFM), Fourier-transform infrared spectrophotometer (FTIR), electrons probe micro-analyzer (EPMA), optical contact angle meter, digital Vickers microhardness (Hv) tester, and electronic universal testing. The results show that the electrolysis plasma treatment does not require complex processing parameters, using a simple device, and is an environment-friendly and effective method. Under the optimised conditions, the contact angle (CA) for the modified anti-adhesion surface is up to 167°, the sliding angle (SA) is less than 2°, roughness of the sample surface is only 0.409μm. Moreover, the adhesion force and Hv are 0. 9KN and 385, respectively.

Fabrication of anti-adhesion surfaces on aluminium substrates of rubber plastic moulds using electrolysis plasma treatment

Directory of Open Access Journals (Sweden)

Jianbing Meng

2015-04-01

Full Text Available An anti-adhesion surface with a water contact angle of 167° was fabricated on aluminium samples of rubber plastic moulds by electrolysis plasma treatment using mixed electrolytes of C6H5O7(NH43 and Na2SO4, followed by fluorination. To optimise the fabrication conditions, several important processing parameters such as the discharge voltage, discharge time, concentrations of supporting electrolyte and stearic acid ethanol solution were examined systematically. Using scanning electron microscopy (SEM to analyse surfaces morphology, micrometer scale pits, and protrusions were found on the surface, with numerous nanometer mastoids contained in the protrusions. These binary micro/nano-scale structures, which are similar to the micro-structures of soil-burrowing animals, play a critical role in achieving low adhesion properties. Otherwise, the anti-adhesion behaviours of the resulting samples were analysed by the atomic force microscope (AFM, Fourier-transform infrared spectrophotometer (FTIR, electrons probe micro-analyzer (EPMA, optical contact angle meter, digital Vickers microhardness (Hv tester, and electronic universal testing. The results show that the electrolysis plasma treatment does not require complex processing parameters, using a simple device, and is an environment-friendly and effective method. Under the optimised conditions, the contact angle (CA for the modified anti-adhesion surface is up to 167°, the sliding angle (SA is less than 2°, roughness of the sample surface is only 0.409μm. Moreover, the adhesion force and Hv are 0. 9KN and 385, respectively.

Synthesis, structure and properties of novel epoxy and rubber-modified epoxy impregnated Y-Ba-Cu-O superconductors

International Nuclear Information System (INIS)

Low, I.M.; Lim, F.W.; Chisholm, W.

1992-01-01

This paper reports the synthesis, structure and properties of novel YBa 2 Cu 3 O 6+x (123) - polymer composites. The polymers used were epoxy and rubber-modified epoxy resins. Superconducting composites with good strength, toughness, hardness and chemical resistance have been successfully fabricated. The presence of polymer(s) does not appear to affect the superconducting (T c ) of about 90 K. Levitation experiments show that the height (z) of the levitating magnet depends on sample thickness, and mass and pole strength of the magnet. A simple image force model best describes the observed dependence of z on the mass and pole strength. Atomic absorption and pH measurements in the corrosion study show that the polymer coating provides an impermeable barrier to the ingress of solvents and a concomitant resistance to phase decomposition. 12 refs., 2 tabs., 5 figs

Characterization and fabrication of fully metal-coated scanning near-field optical microscopy SiO2 tips.

Science.gov (United States)

Aeschimann, L; Akiyama, T; Staufer, U; De Rooij, N F; Thiery, L; Eckert, R; Heinzelmann, H

2003-03-01

The fabrication of silicon cantilever-based scanning near-field optical microscope probes with fully aluminium-coated quartz tips was optimized to increase production yield. Different cantilever designs for dynamic- and contact-mode force feedback were implemented. Light transmission through the tips was investigated experimentally in terms of the metal coating and the tip cone-angle. We found that transmittance varies with the skin depth of the metal coating and is inverse to the cone angle, meaning that slender tips showed higher transmission. Near-field optical images of individual fluorescing molecules showed a resolution thermocouple showed no evidence of mechanical defect or orifice formation by thermal effects.

Low-Cost and Green Fabrication of Polymer Electronic Devices by Push-Coating of the Polymer Active Layers.

Science.gov (United States)

Vohra, Varun; Mróz, Wojciech; Inaba, Shusei; Porzio, William; Giovanella, Umberto; Galeotti, Francesco

2017-08-02

Because of both its easy processability and compatibility with roll-to-roll processes, polymer electronics is considered to be the most promising technology for the future generation of low-cost electronic devices such as light-emitting diodes and solar cells. However, the state-of-the-art deposition technique for polymer electronics (spin-coating) generates a high volume of chlorinated solution wastes during the active layer fabrication. Here, we demonstrate that devices with similar or higher performances can be manufactured using the push-coating technique in which a poly(dimethylsiloxane) (PDMS) layer is simply laid over a very small amount of solution (less than 1μL/covered cm 2 ), which is then left for drying. Using mm thick PDMS provides a means to control the solvent diffusion kinetics (sorption/retention) and removes the necessity for additional applied pressure to generate the desired active layer thickness. Unlike spin-coating, push-coating is a slow drying process that induces a higher degree of crystallinity in the polymer thin film without the necessity for a post-annealing step. The polymer light-emitting diodes and solar cells prepared by push-coating exhibit slightly higher performances with respect to the reference spin-coated devices, whereas at the same time reduce the amounts of active layer materials and chlorinated solvents by 50 and 20 times, respectively. These increased performances can be correlated to the higher polymer crystallinities obtained without applying a post-annealing treatment. As push-coating is a roll-to-roll compatible method, the results presented here open the path to low-cost and eco-friendly fabrication of a wide range of emerging devices based on conjugated polymer materials.

Fabrication and characterization of ZnO-coated multi-walled carbon nanotubes with enhanced photocatalytic activity

International Nuclear Information System (INIS)

Jiang Linqin; Gao Lian

2005-01-01

Through noncovalent modification of multi-walled carbon nanotubes (MWNTs) with the dispersant of sodium dodecyl sulfate (SDS), ZnO nanocrystals-coated MWNTs composite was fabricated. The electrostatic interaction mechanism is used to illustrate the formation of ZnO/MWNTs nanocomposite. The ZnO-coated MWNTs composite shows a small blue-shift absorption compared with pure ZnO nanomaterial and preserves the electronic energy states of MWNTs. The photocatalytic experiments exhibit that this composite has a higher photocatalytic activity than ZnO bulk material or the mechanical mixture of MWNTs and ZnO

Investigation on cored-eutectic structure in Ni60/WC composite coatings fabricated by wide-band laser cladding

Energy Technology Data Exchange (ETDEWEB)

Ma, Qunshuang, E-mail: maqunshuang@126.com; Li, Yajiang, E-mail: yajli@sdu.edu.cn; Wang, Juan, E-mail: jwang@sdu.edu.cn; Liu, Kun, E-mail: liu_kun@163.com

2015-10-05

Highlights: • Perfect composite coatings were fabricated using wide-band laser cladding. • Special cored-eutectic structure was synthesized in Ni60/WC composite coatings. • Cored-eutectic consists of hard carbide compounds and fine lamellar eutectic of M{sub 23}C{sub 6} carbides and γ-Ni(Fe). • Wear resistance of coating layer was significantly improved due to precipitation of M{sub 23}C{sub 6} carbides. - Abstract: Ni60 composite coatings reinforced with WC particles were fabricated on the surface of Q550 steel using LDF4000-100 fiber laser device. The wide-band laser and circular beam laser used in laser cladding were obtained by optical lens. Microstructure, elemental distribution, phase constitution and wear properties of different composite coatings were investigated. The results showed that WC particles were partly dissolved under the effect of wide-band fiber laser irradiation. A special cored-eutectic structure was synthesized due to dissolution of WC particles. According to EDS and XRD results, the inside cores were confirmed as carbides of M{sub 23}C{sub 6} enriched in Cr, W and Fe. These complex carbides were primarily separated out in the molten metal when solidification started. Eutectic structure composed of M{sub 23}C{sub 6} carbides and γ-Ni(Fe) grew around carbides when cooling. Element content of Cr and W is lower at the bottom of cladding layer. In consequence, the eutectic structure formed in this region did not have inside carbides. The coatings made by circular laser beam were composed of dendritic matrix and interdendritic eutectic carbides, lacking of block carbides. Compared to coatings made by circular laser spot, the cored-eutectic structure formed in wide-band coatings had advantages of well-distribution and tight binding with matrix. The uniform power density and energy distribution and the weak liquid convection in molten pool lead to the unique microstructure evolution in composite coatings made by wide-band laser

Fabrication and excellent conductive performance of antimony-doped tin oxide-coated diatomite with porous structure

International Nuclear Information System (INIS)

Du Yucheng; Yan Jing; Meng Qi; Wang Jinshu; Dai Hongxing

2012-01-01

Graphical abstract: Antimony-doped tin oxide (ATO)-coated diatomite with porous structures are fabricated using the co-precipitation method. The porous ATO-coated diatomite material shows excellent conductive performance. Highlights: ► Sb-doped SnO 2 (ATO)-coated diatomite materials with porous structures are prepared. ► Sn/Sb ratio, ATO coating amount, pH value, and temperature influence resistivity. ► Porous ATO-coated diatomite materials show excellent conductive performance. ► The lowest resistivity of the porous ATO-coated diatomite sample is 10 Ω cm. - Abstract: Diatomite materials coated with antimony-doped tin oxide (ATO) were prepared by the co-precipitation method, and characterized by means of the techniques, such as X-ray diffraction, Fourier transform infrared spectroscopy, scanning electron microscopy, transmission electron microscopy, selected-area electron diffraction, X-ray fluorescence spectroscopy, and N 2 adsorption–desorption measurement. It was shown that the coated ATO possessed a tetragonal rutile crystal structure, and the ATO-coated diatomite materials had a multi-pore (micro- meso-, and macropores) architecture. The porous ATO-coated diatomite materials exhibited excellent electrical conductive behaviors. The best conductive performance (volume resistivity = 10 Ω cm) was achieved for the sample that was prepared under the conditions of Sn/Sb molar ratio = 5.2, Sn/Sb coating amount = 45 wt%, pH = 1.0, and reaction temperature = 50 °C. Such a conductive porous material is useful for the applications in physical and chemical fields.

Design and optimization of coating structure for the thermal barrier coatings fabricated by atmospheric plasma spraying via finite element method

Directory of Open Access Journals (Sweden)

L. Wang

2014-06-01

Full Text Available The first prerequisite for fabricating the thermal barrier coatings (TBCs with excellent performance is to find an optimized coating structure with high thermal insulation effect and low residual stress. This paper discusses the design and optimization of a suitable coating structure for the TBCs prepared by atmospheric plasma spraying (APS using the finite element method. The design and optimization processes comply with the rules step by step, as the structure develops from a simple to a complex one. The research results indicate that the suitable thicknesses of the bond-coating and top-coating are 60–120 μm and 300–420 μm, respectively, for the single ceramic layer YSZ/NiCoCrAlY APS-TBC. The embedded interlayer (50 wt.%YSZ + 50 wt.%NiCoCrAlY will further reduce the residual stress without sacrificing the thermal insulation effect. The double ceramic layer was further considered which was based on the single ceramic layer TBC. The embedded interlayer and the upper additional ceramic layer will have a best match between the low residual stress and high thermal insulation effect. Finally, the optimized coating structure was obtained, i.e., the La2Ce2O7(LC/YSZ/Interlayer/NiCoCrAlY coating structure with appropriate layer thickness is the best choice. The effective thermal conductivity of this optimized LC/YSZ/IL/BL TBC is 13.2% lower than that of the typical single ceramic layer YSZ/BL TBC.

In vitro bioactivity, tribological property, and antibacterial ability of Ca-Si-based coatings doped with cu particles in-situ fabricated by laser cladding

Science.gov (United States)

Hou, Baoping; Yang, Zhao; Yang, Yuling; Zhang, Erlin; Qin, Gaowu

2018-03-01

The present study aimed to in-situ fabricate Ca-Si-based coatings doped with copper particles (Cu-CS coatings) to enhance in vitro bioactivity, tribological property, and antibacterial ability of Ti-6Al-4V alloy. The effects of copper addition on the multiple properties were evaluated. Our results showed that Ca2SiO4, CaTiO3, and Cu2O were in-situ fabricated after laser processing. The Cu-CS coatings exhibited an excellent wear resistance and enhanced wettability. Regarding the in vitro bioactivity, after soaking in simulated body fluid, Cu-CS coatings developed an apatite surface layer that was reduced in the coatings with higher weight percent Cu addition. The Cu-CS coatings enhanced the inhibitory action against E. coli strains, especially for the coating with a higher concentration of Cu in it. Hence, the synthesized Cu-CS coatings present excellent tribological properties, enhanced bioactivity, and antibacterial property, and, therefore, would be used to modify the surface properties of Ti-6Al-4V implants for bone tissue engineering applications.

Fabrication and anisotropic wettability of titanium-coated microgrooves

Science.gov (United States)

Gui, N.; Xu, W.; Tian, J.; Rosengarten, G.; Brandt, M.; Qian, M.

2018-03-01

Surface wettability plays a critical role in a variety of key areas including orthopaedic implants and chemical engineering. Anisotropy in wettability can arise from surface grooves, which are of particular relevance to orthopaedic implants because they can mimic collagen fibrils that are the basic components of the extracellular matrix. Titanium (Ti) and its alloys have been widely used for orthopaedic and dental implant applications. This study is concerned with the fabrication of Ti-coated microgrooves with different groove widths and the characterisation of the anisotropy in wettability through measuring water contact angles, compared with both the Wenzel and Cassie models. Experimental results revealed that there existed significant anisotropy in the wettability of Ti-coated microgrooves, and the degree of anisotropy (Δθ) increased with an increasing groove width from 5 μm to 20 μm. On average, the contact angle measured parallel to the groove direction (θ//) was about 50°-60° smaller than that measured perpendicular to the groove direction (θ⊥). In general, the Wenzel model predicted the contact angles along the surface groove direction reasonably, and so did the Cassie model for the contact angles perpendicular to the groove direction. Osteoblast spreading was affected by the anisotropy in wettability, which occurred preferably along, rather than perpendicular to, the groove direction. These findings are informative for the design of Ti implant surfaces when anisotropy in wettability matters.

Multi function Finishing and Pigment Printing of UV Cured Cotton/Polyester Fabrics Coated with Plasticized Epoxy Resin/ZnO Formulation

International Nuclear Information System (INIS)

Hassan, M.S.; Mousaa, I.M.; Ali, N.M.

2015-01-01

Cotton/ Polyester fabrics were coated with epoxy acrylate (EA) formulations plasticized by castor oil (CO), in the presence of benzophenone as initiator, ZnO (antibacterial agent) and pigment printing. Ultra violet (UV) irradiation was used as a curing system. The effect of UV irradiation time and CO percentage on the mechanical and crease recovery properties were investigated. The effect of the coating process on the cross-section feature by using scanning electron microscope (SEM), the antibacterial properties, water retardance, colour difference and the durability for washing of the coated fabrics were also investigated. From the results, it was found that the crease recovery and antibacterial properties were enhanced. Also, the colour durability against multiple washing cycles gave adequate results after application of the investigated coating formulation. The most fitting castor oil per cent was found to be 45%, while the 3% ZnO recorded the best antibacterial and mechanical properties. The pigment per cent that gave the highest durability and adequate colour strength was 0.6%.

Overcoming Incompatibility Problems in Elastomer Blends by Tailored Surface Properties of Rubber Additives

NARCIS (Netherlands)

Dierkes, Wilma K.; Tiwari, M.; Guo, R.; Datta, Rabin; Talma, Auke; Noordermeer, Jacobus W.M.; van Ooij, W.J.

2013-01-01

Rubber is a challenging composite material, whose functionality strongly depends on the affinity of the different materials in the composite and its morphology. One way to tailor polarity and chemistry of the filler surface is plasma coating. When using acetylene, thiophene, or pyrrole as monomers,

Fabrication of barium titanate nanoparticles/poly (methylmethacrylate composite films by a combination of deposition process and spin-coating technique

Directory of Open Access Journals (Sweden)

Yoshio Kobayashi

2014-10-01

Full Text Available The present work proposes a method for fabricating poly(methylmethacrylate (PMMA film containing barium titanate (BT nanoparticles (BT/PMMA film. BT particles with an average size of 77.6 ± 30.5 nm and a crystal size of 28.1 nm were synthesized by adding sodium hydroxide aqueous solution to titanium tetraisopropoxide/acetylacetone/i-propanol solution suspending barium hydroxide. A sodium glass plate, of which surface was modified with polyvinylpyrrolidone, was immersed into water suspending the BT particles, which resulted in deposition of the BT particles on the plate. A BT/PMMA film was fabricated by twice performance of a process composed of spin-coating of N-methyl-2-pyrrolidone (NMP dissolving PMMA on the plate, and then drying the coated plate in the atmosphere at room temperature. Spin-coating of a PMMA/NMP solution with a PMMA concentration of 150 g/L at a rotating speed of 5000 rpm provided fabrication of a BT/PMMA film with a BT volume fraction of 35.5%, a thickness of ca. 300 nm, and a transmittance of ca. 90% in the visible light region.

Rapid Fabrication of Cell-Laden Alginate Hydrogel 3D Structures by Micro Dip-Coating.

Science.gov (United States)

Ghanizadeh Tabriz, Atabak; Mills, Christopher G; Mullins, John J; Davies, Jamie A; Shu, Wenmiao

2017-01-01

Development of a simple, straightforward 3D fabrication method to culture cells in 3D, without relying on any complex fabrication methods, remains a challenge. In this paper, we describe a new technique that allows fabrication of scalable 3D cell-laden hydrogel structures easily, without complex machinery: the technique can be done using only apparatus already available in a typical cell biology laboratory. The fabrication method involves micro dip-coating of cell-laden hydrogels covering the surface of a metal bar, into the cross-linking reagents calcium chloride or barium chloride to form hollow tubular structures. This method can be used to form single layers with thickness ranging from 126 to 220 µm or multilayered tubular structures. This fabrication method uses alginate hydrogel as the primary biomaterial and a secondary biomaterial can be added depending on the desired application. We demonstrate the feasibility of this method, with survival rate over 75% immediately after fabrication and normal responsiveness of cells within these tubular structures using mouse dermal embryonic fibroblast cells and human embryonic kidney 293 cells containing a tetracycline-responsive, red fluorescent protein (tHEK cells).

Fabrication of a Textured Non-Magnetic Ni-12at.%V Alloy Substrate for Coated Conductors

DEFF Research Database (Denmark)

Gao, M. M.; Grivel, Jean-Claude; Suo, H. L.

2011-01-01

Ni-12at.%V alloy is a promising candidate for non-magnetic cube textured metallic substrates used for high temperature coated conductors. In this work, a textured Ni-12at.%V substrate has been fabricated by powder metallurgy route. After cold rolling and recrystallization annealing, a cube texture...

Fabrication of the superhydrophobic surface on aluminum alloy by anodizing and polymeric coating

Science.gov (United States)

Liu, Wenyong; Luo, Yuting; Sun, Linyu; Wu, Ruomei; Jiang, Haiyun; Liu, Yuejun

2013-01-01

We reported the preparation of the superhydrophobic surface on aluminum alloy via anodizing and polymeric coating. Both the different anodizing processes and different polymeric coatings of aluminum alloy were investigated. The effects of different anodizing conditions, such as electrolyte concentration, anodization time and current on the superhydrophobic surface were discussed. The results showed that a good superhydrophobic surface was facilely fabricated by polypropylene (PP) coating after anodizing. The optimum conditions for anodizing were determined by orthogonal experiments. When the concentration of oxalic acid was 10 g/L, the concentration of NaCl was 1.25 g/L, anodization time was 40 min, and anodization current was 0.4 A, the best superhydrophobic surface on aluminum alloy with the contact angle (CA) of 162° and the sliding angle of 2° was obtained. On the other hand, the different polymeric coatings, such as polystyrene (PS), polypropylene (PP) and polypropylene grafting maleic anhydride (PP-g-MAH) were used to coat the aluminum alloy surface after anodizing. The results showed that the superhydrophobicity was most excellent by coating PP, while the duration of the hydrophobic surface was poor. By modifying the surface with the silane coupling agent before PP coating, the duration of the superhydrophobic surface was improved. The morphologies of the superhydrophobic surface were further confirmed by optical microscope (OM) and scanning electron microscope (SEM). Combined with the material of PP with the low surface free energy, the micro/nano-structures of the surface resulted in the superhydrophobicity of the aluminum alloy surface.

Facile fabrication of core-shell Pr6O11-ZnO modified silane coatings for anti-corrosion applications

Science.gov (United States)

Jeeva Jothi, K.; Palanivelu, K.

2014-01-01

In this work, we have developed a facile and inexpensive method to fabricate anti-corrosive and hydrophobic surface with hierarchical micro and nano structures. We demonstrate for the first time the use of praseodymium oxide doped zinc oxide (Pr6O11-ZnO) nanocomposites loaded in a hybrid sol-gel (SiOx/ZrOx) layer, to effectively protect the underlying steel substrate from corrosion attack. The influence of Pr6O11-ZnO gives the surprising aspects based on active anti-corrosion and hydrophobic coatings. The spherical SiO2 particles have been successfully coated with Pr6O11-ZnO layer through sol-gel process. The resulted SiO2@Pr6O11-ZnO core-shell was characterized by Transmission Electron Microscopy (TEM), X-ray diffraction (XRD), Fourier Transform Infrared Spectroscopy (FTIR), Scanning Electron Microscopy (SEM), and X-ray Photoelectron Spectroscopy (XPS). The barrier properties of the intact coatings were assessed by Electrochemical Impedance Spectroscopy (EIS). The fabrication of SiO2@Pr6O11-ZnO shows dual properties of hydrophobic and anti-corrosion micro/nanostructured sol-gel coatings follows a single/simple step coating procedure. This study has led to a better understanding factor influencing the anti-corrosion performance with embedded nanocomposites. These developments are particularly for silane network@ Pr6O11-ZnO for self-healing and self-cleaning behavior which can be designed for new protective coating system.

Effects of fixture rotation on coating uniformity for high-performance optical filter fabrication

Science.gov (United States)

Rubin, Binyamin; George, Jason; Singhal, Riju

2018-04-01

Coating uniformity is critical in fabricating high-performance optical filters by various vacuum deposition methods. Simple and planetary rotation systems with shadow masks are used to achieve the required uniformity [J. B. Oliver and D. Talbot, Appl. Optics 45, 13, 3097 (2006); O. Lyngnes, K. Kraus, A. Ode and T. Erguder, in `Method for Designing Coating Thickness Uniformity Shadow Masks for Deposition Systems with a Planetary Fixture', 2014 Technical Conference Proceedings, Optical Coatings, August 13, 2014, DOI: 10.14332/svc14.proc.1817.]. In this work, we discuss the effect of rotation pattern and speed on thickness uniformity in an ion beam sputter deposition system. Numerical modeling is used to determine statistical distribution of random thickness errors in coating layers. The relationship between thickness tolerance and production yield are simulated theoretically and demonstrated experimentally. Production yields for different optical filters produced in an ion beam deposition system with planetary rotation are presented. Single-wavelength and broadband optical monitoring systems were used for endpoint monitoring during filter deposition. Limitations of thickness tolerances that can be achieved in systems with planetary rotation are shown. Paths for improving production yield in an ion beam deposition system are described.

Rubber glove wearing device

International Nuclear Information System (INIS)

Nozaki, Tatsuo; Takada, Kaoru.

1994-01-01

Rubber groves are attached each to an upper end of a glove putting vessel having an air-sucking hole on the bottom by enlarging an opening end of the rubber glove and turning back the inside to the outside. When the sucking device is operated, air in the glove putting device is sucked and the rubber glove is expanded by an atmospheric pressure. After expansion of the rubber glove to some extent, the sucking device is stopped, and presence or absence of failures of the rubber glove is confirmed by shrinkage of the rubber glove and by an indication value of a pressure gauge for detecting the pressure change in the vessel. Then, a hand is inserted to the expanded rubber glove, and a detaching switch in the vessel is pushed by a finger tip. A detaching piece at the upper end of the vessel is protruded outwardly to enlarge the turned-back portion of the rubber glove to easily release the rubber glove from the putting vessel, and the rubber glove is put on. This enables to wear the rubber glove and conduct failure test simultaneously. Further, a user can put on the rubber glove without touching the outside of the rubber glove. (I.N.)

Flame retardant and hydrophobic properties of novel sol-gel derived phytic acid/silica hybrid organic-inorganic coatings for silk fabric

Science.gov (United States)

Cheng, Xian-Wei; Liang, Cheng-Xi; Guan, Jin-Ping; Yang, Xu-Hong; Tang, Ren-Cheng

2018-01-01

In this work, a novel phosphorus-rich hybrid organic-inorganic silica coating for improving the flame retardancy of silk fabric was prepared using naturally occurring phytic acid as phosphorus precursor and catalyst for the hydrolysis of tetraethoxysilane. In addition, three silane coupling agents, namely 3-aminopropyldimethoxymethylsilane, 3-chloropropyltrimethoxysilane and 3-methacryloxypropyltrimethoxysilane, were added in the hybrid sol as cross-linkers with the aim of developing hydrophobic coatings and improving the washing durability of the treated silk fabric. The condensation degree of the hybrid sol was characterized by solid-state 29Si nuclear magnetic resonance spectroscopy. The flammability and thermal degradation properties of the treated silk fabrics were determined in terms of limiting oxygen index, vertical burning, pyrolysis combustion flow calorimetry and thermogravimetric analyses. The surface morphology and hydrophobicity of the treated silk fabrics were evaluated by scanning electron microscopy, atomic force microscopy and water contact angle tests. The flammability tests revealed that the silicon sol could endow silk fabric with excellent flame retardancy when doped with phytic acid, and the treated silk fabrics self-extinguished immediately when the ignition source was removed. The silk fabrics treated with the modified hybrid sols exhibited hydrophobic surface and also better durability to washing.

Homogeneous PCBM layers fabricated by horizontal-dip coating for efficient bilayer heterojunction organic photovoltaic cells.

Science.gov (United States)

Huh, Yoon Ho; Bae, In-Gon; Jeon, Hong Goo; Park, Byoungchoo

2016-10-31

We herein report a homogeneous [6,6]-phenyl C61 butyric acid methyl ester (PCBM) layer, produced by a solution process of horizontal-dipping (H-dipping) to improve the photovoltaic (PV) effects of bilayer heterojunction organic photovoltaic cells (OPVs) based on a bi-stacked poly(3-hexylthiophene) (P3HT) electron donor layer and a PCBM electron acceptor layer (P3HT/PCBM). It was shown that a homogeneous and uniform coating of PCBM layers in the P3HT/PCBM bilayer OPVs resulted in reliable and reproducible device performance. We recorded a power conversion efficiency (PCE) of 2.89%, which is higher than that (2.00%) of bilayer OPVs with a spin-coated PCBM layer. Moreover, introducing surfactant additives of poly(oxyethylene tridecyl ether) (PTE) into the homogeneous P3HT/PCBM PV layers resulted in the bilayer OPVs showing a PCE value of 3.95%, which is comparable to those of conventional bulk-heterojunction (BHJ) OPVs (3.57-4.13%) fabricated by conventional spin-coating. This improved device performance may be attributed to the selective collection of charge carriers at the interfaces among the active layers and electrodes due to the PTE additives as well as the homogeneous formation of the functional PCBM layer on the P3HT layer. Furthermore, H-dip-coated PCBM layers were deposited onto aligned P3HT layers by a rubbing technique, and the rubbed bilayer OPV exhibited improved in-plane anisotropic PV effects with PCE anisotropy as high as 1.81, which is also higher than that (1.54) of conventional rubbed BHJ OPVs. Our results suggest that the use of the H-dip-coating process in the fabrication of PCBM layers with the PTE interface-engineering additive could be of considerable interest to those seeking to improve PCBM-based opto-electrical organic thin-film devices.

Development of Bushing Compounds for Tracked Vehicles

Science.gov (United States)

1990-10-01

unwanted stepchild - part of called anti patented NBR -12 formulation the family (system), but devoid of needed indicated that service life could be...as Development and Engineering Center’s long. Bushings currently used in the M I track Rubber and Coated Fabrics Research Group assembly typically fail...formulations of should be improved. Numerous selected candidate natural rubber , propylene formulations-based on natural rubber , oxide, and silicone

Influence of flock coating on bending rigidity of woven fabrics

Science.gov (United States)

Ozdemir, O.; Kesimci, M. O.

2017-10-01

This work presents the preliminary results of our efforts that focused on the effect of the flock coating on the bending rigidity of woven fabrics. For this objective, a laboratory scale flocking unit is designed and flocked samples of controlled flock density are produced. Bending rigidity of the samples with different flock densities are measured on both flocked and unflocked sides. It is shown that the bending rigidity depends on both flock density and whether the side to be measured is flocked or not. Adhesive layer thickness on the bending rigidity is shown to be dramatic. And at higher basis weights, flock density gets less effective on bending rigidity.

Fabrication of multifunctional CaP-TC composite coatings and the corrosion protection they provide for magnesium alloys.

Science.gov (United States)

Tan, Cui; Zhang, Xiaoxu; Li, Qing

2017-08-28

Two major problems with magnesium (Mg) alloy biomaterials are the poor corrosion resistance and infection associated with implantation. In this study, a novel calcium phosphate (CaP)/tetracycline (TC) composite coating for Mg implants that can both improve the corrosion resistance of Mg and release a drug in a durable way is reported. Scanning electron microscope (SEM) images showed that TC additives make the CaP coating more compact and uniform. Electrochemical tests indicated CaP/TC coatings can provide excellent corrosion protection for Mg alloy substrates. Besides, TC additives can also provide effective prevention of bone infection and inflammation due to its broad-spectrum antibacterial properties. The one-step hydrothermal process reported here greatly simplified the multi-step fabrication of smart coatings reported previously.

Microstructural Analysis of TiAl x N y O z Coatings Fabricated by DC Reactive Sputtering

Science.gov (United States)

García-González, L.; Hernández-Torres, J.; Flores-Ramírez, N.; Martínez-Castillo, J.; García-Ramírez, P. J.; Muñoz-Saldaña, J.; Espinoza-Beltrán, F. J.

2009-02-01

TiAl x N y O z coatings were prepared by DC reactive sputtering on AISI D2 tool steel substrates, using a target of Ti-Al-O fabricated from a mixture of powders of Ti (22.60 wt.%), Al (24.77 wt.%), and O (52.63 wt.%). The coatings were deposited on substrates at room temperature in a reactive atmosphere of nitrogen and argon under a pressure of 8.5 × 10-3 mbar. X-ray diffraction, electron dispersive spectroscopy, Raman scattering, and nanoindentation techniques were employed to investigate the coatings. The results show that the increment in the nitrogen flow affects the structure and the mechanical properties of the coatings. The sample with the lowest nitrogen flow presented the highest hardness (10.5 GPa) and the Young’s modulus (179.5 GPa). The hardness of the coatings TiAl x N y O z as a function of crystalline grain size shows a behavior consistent with the Hall-Petch relation.

PROPERTIES TYRE TREAD RUBBERS DEPENDING ON PARTICULARITY OF RUBBER COMPOUND

Directory of Open Access Journals (Sweden)

Z. S. Shashok

2014-01-01

Full Text Available Summary. The results of studies of the elastomeric compositions based on natural rubber containing curatives different ratio "curing agent : vulcanization accelerator" listed in this article. Influence of the composition of the vulcanizing group on stress-strain and elastic- deformation properties of tire tread rubber was installed. It has been shown that a significant effect on thermo-oxidative aging of vulcanizates was the composition of the vulcanizing group. Results of studies resistance tread rubber to exposure to elevated temperatures were presented . Vulcanizates differing type and density by varying the cross-linking ratio of "curing agent : vulcanization accelerator" were obtained . Research results in the formation of rubber resistance and crack growth at different temperatures were presented. Revealed that the best education and resistance to tear propagation under normal conditions characterized by rubber ratio "curing agent : vulcanization accelerator" equal to 1.5:1. It has been established that a dynamic endurance study rubbers depends largely on the nature and concentration of the cross-linking cross-links and movable promote increase efficiency due to the grid and reduce the sulfidity rearrangement. During loading mode alternating deformations at elevated temperatures lability of polysulfide bonds negatively affects the performance of rubber, and the decisive role of providing strength and thermal cross-linking. It is shown that the performance of the spatial grid rubbers allow indirectly judge the dynamic vulcanizates endurance and predict performance rubbers at elevated temperatures under conditions of repeated cyclic deformation. Revealed that the vulcanizing system containing sulfur and vulcanization accelerator TBBS 1:2, promotes the formation of the optimal structure of vulcanized rubber , which provides the best resistance to repeated cyclic deformations in the operating temperatures of the tire.

Fabrication and excellent conductive performance of antimony-doped tin oxide-coated diatomite with porous structure

Energy Technology Data Exchange (ETDEWEB)

Du Yucheng, E-mail: ychengdu@bjut.edu.cn [Key Lab of Advanced Functional Materials, Ministry of Education, College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124 (China); Yan Jing; Meng Qi; Wang Jinshu [Key Lab of Advanced Functional Materials, Ministry of Education, College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124 (China); Dai Hongxing, E-mail: hxdai@bjut.edu.cn [Laboratory of Catalysis Chemistry and Nanoscience, Department of Chemistry and Chemical Engineering, College of Environmental and Energy Engineering, Beijing University of Technology, Beijing 100124 (China)

2012-04-16

Graphical abstract: Antimony-doped tin oxide (ATO)-coated diatomite with porous structures are fabricated using the co-precipitation method. The porous ATO-coated diatomite material shows excellent conductive performance. Highlights: Black-Right-Pointing-Pointer Sb-doped SnO{sub 2} (ATO)-coated diatomite materials with porous structures are prepared. Black-Right-Pointing-Pointer Sn/Sb ratio, ATO coating amount, pH value, and temperature influence resistivity. Black-Right-Pointing-Pointer Porous ATO-coated diatomite materials show excellent conductive performance. Black-Right-Pointing-Pointer The lowest resistivity of the porous ATO-coated diatomite sample is 10 {Omega} cm. - Abstract: Diatomite materials coated with antimony-doped tin oxide (ATO) were prepared by the co-precipitation method, and characterized by means of the techniques, such as X-ray diffraction, Fourier transform infrared spectroscopy, scanning electron microscopy, transmission electron microscopy, selected-area electron diffraction, X-ray fluorescence spectroscopy, and N{sub 2} adsorption-desorption measurement. It was shown that the coated ATO possessed a tetragonal rutile crystal structure, and the ATO-coated diatomite materials had a multi-pore (micro- meso-, and macropores) architecture. The porous ATO-coated diatomite materials exhibited excellent electrical conductive behaviors. The best conductive performance (volume resistivity = 10 {Omega} cm) was achieved for the sample that was prepared under the conditions of Sn/Sb molar ratio = 5.2, Sn/Sb coating amount = 45 wt%, pH = 1.0, and reaction temperature = 50 Degree-Sign C. Such a conductive porous material is useful for the applications in physical and chemical fields.

Silver nanowire/polymer composite soft conductive film fabricated by large-area compatible coating for flexible pressure sensor array

Science.gov (United States)

Chen, Sujie; Li, Siying; Peng, Sai; Huang, Yukun; Zhao, Jiaqing; Tang, Wei; Guo, Xiaojun

2018-01-01

Soft conductive films composed of a silver nanowire (AgNW) network, a neutral-pH PEDOT:PSS over-coating layer and a polydimethylsiloxane (PDMS) elastomer substrate are fabricated by large area compatible coating processes. The neutral-pH PEDOT:PSS layer is shown to be able to significantly improve the conductivity, stretchability and air stability of the conductive films. The soft conductive films are patterned using a simple maskless patterning approach to fabricate an 8 × 8 flexible pressure sensor array. It is shown that such soft conductive films can help to improve the sensitivity and reduce the signal crosstalk over the pressure sensor array. Project supported by the Science and Technology Commission of Shanghai Municipality (No. 16JC1400603).

Metal-organic framework superhydrophobic coating on Kevlar fabric with efficient drag reduction and wear resistance

Science.gov (United States)

Li, Deke; Guo, Zhiguang

2018-06-01

Superhydrophobic layers are extremely essential for protecting material surface in various applications. In this study, a stable superhydrophobic mixed matrix surface with a 152.2° contact angle can be fabricated through the technology of layer-by-layer hot-pressing (HoP), and then modified by 1H,1H,2H,2H-perfluorooctyltriethoxysilane (PFOTES) on the ZIF-8@Kevlar fabric surface. The morphology and chemical composition were analyzed by the means of SEM, XRD and FTIR. The obtained superhydrophobic coatings showed excellent antiwear performance and drag reduction under desired working conditions. Moreover, we successfully applied superhydrophobic F-ZIF-8@Kevlar fabric in the alcohol adsorbent with high removal capacity, and it can be reused for several times without serious efficiency loss.

Fabrication and assessment of a thin flexible surface coating made of pristine graphene for lightning strike protection

Energy Technology Data Exchange (ETDEWEB)

Zhang, B. [Department of Mechanical Engineering, Wichita State University, 1845 Fairmount St., Wichita, KS 67260-0133 (United States); Soltani, S.A. [Department of Aerospace Engineering, Wichita State University, 1845 Fairmount St., Wichita, KS 67260-0133 (United States); Le, L.N. [Department of Mechanical Engineering, Wichita State University, 1845 Fairmount St., Wichita, KS 67260-0133 (United States); Asmatulu, R., E-mail: ramazan.asmatulu@wichita.edu [Department of Mechanical Engineering, Wichita State University, 1845 Fairmount St., Wichita, KS 67260-0133 (United States)

2017-02-15

A thin flexible coating made of pristine graphene was fabricated and applied on the surface of a commercial carbon fiber epoxy prepreg laminate to protect it against the lightning strike. To assess the coating’s effectiveness, the coated laminate was subjected to the simulated lightning strike as well as the electromagnetic interference shielding effectiveness (EMI SE) testing. It was observed that the damaged area and volume in the coated laminate were reduced by 94% and 96%, respectively, as compared to the laminate without the coating. Moreover, the coated laminate had an average EMI SE of 51 dB over 100–2000 MHz range, 55 dB over 8–12 GHz range, and 60 dB over 12–18 GHz range marking 22%, 44%, and 49% improvement in EMI SE for each frequency range, respectively. The results indicate a great potential for the developed coating to protect the commercially available prepreg composites against the lightning strike.

Fabrication and assessment of a thin flexible surface coating made of pristine graphene for lightning strike protection

International Nuclear Information System (INIS)

Zhang, B.; Soltani, S.A.; Le, L.N.; Asmatulu, R.

2017-01-01

A thin flexible coating made of pristine graphene was fabricated and applied on the surface of a commercial carbon fiber epoxy prepreg laminate to protect it against the lightning strike. To assess the coating’s effectiveness, the coated laminate was subjected to the simulated lightning strike as well as the electromagnetic interference shielding effectiveness (EMI SE) testing. It was observed that the damaged area and volume in the coated laminate were reduced by 94% and 96%, respectively, as compared to the laminate without the coating. Moreover, the coated laminate had an average EMI SE of 51 dB over 100–2000 MHz range, 55 dB over 8–12 GHz range, and 60 dB over 12–18 GHz range marking 22%, 44%, and 49% improvement in EMI SE for each frequency range, respectively. The results indicate a great potential for the developed coating to protect the commercially available prepreg composites against the lightning strike.

Fabrication of anti-adhesion surfaces on aluminium substrates of rubber plastic moulds using electrolysis plasma treatment

Energy Technology Data Exchange (ETDEWEB)

Meng, Jianbing, E-mail: jianbingmeng@126.com; Dong, Xiaojuan; Wei, Xiuting; Yin, Zhanmin [School of Mechanical Engineering, Shandong University of Technology, Zibo, 255049 (China)

2015-04-15

An anti-adhesion surface with a water contact angle of 167° was fabricated on aluminium samples of rubber plastic moulds by electrolysis plasma treatment using mixed electrolytes of C{sub 6}H{sub 5}O{sub 7}(NH{sub 4}){sub 3} and Na{sub 2}SO{sub 4}, followed by fluorination. To optimise the fabrication conditions, several important processing parameters such as the discharge voltage, discharge time, concentrations of supporting electrolyte and stearic acid ethanol solution were examined systematically. Using scanning electron microscopy (SEM) to analyse surfaces morphology, micrometer scale pits, and protrusions were found on the surface, with numerous nanometer mastoids contained in the protrusions. These binary micro/nano-scale structures, which are similar to the micro-structures of soil-burrowing animals, play a critical role in achieving low adhesion properties. Otherwise, the anti-adhesion behaviours of the resulting samples were analysed by the atomic force microscope (AFM), Fourier-transform infrared spectrophotometer (FTIR), electrons probe micro-analyzer (EPMA), optical contact angle meter, digital Vickers microhardness (Hv) tester, and electronic universal testing. The results show that the electrolysis plasma treatment does not require complex processing parameters, using a simple device, and is an environment-friendly and effective method. Under the optimised conditions, the contact angle (CA) for the modified anti-adhesion surface is up to 167°, the sliding angle (SA) is less than 2°, roughness of the sample surface is only 0.409μm. Moreover, the adhesion force and H{sub v} are 0. 9KN and 385, respectively.

A facile fabrication of multifunctional knit polyester fabric based on chitosan and polyaniline polymer nanocomposite

Energy Technology Data Exchange (ETDEWEB)

Tang, Xiaoning [College of Textiles, Qingdao University, Qingdao, Shandong 266071 (China); Laboratory of New Fiber Materials and Modern Textile, The Growing Base for State Key Laboratory, Qingdao University, Qingdao, Shandong 266071 (China); Tian, Mingwei [College of Textiles, Qingdao University, Qingdao, Shandong 266071 (China); Laboratory of New Fiber Materials and Modern Textile, The Growing Base for State Key Laboratory, Qingdao University, Qingdao, Shandong 266071 (China); Collaborative Innovation Center for Marine Biomass Fibers, Materials and Textiles of Shandong Province, Qingdao University, Qingdao, Shandong 266071 (China); Qu, Lijun, E-mail: lijunqu@126.com [College of Textiles, Qingdao University, Qingdao, Shandong 266071 (China); Laboratory of New Fiber Materials and Modern Textile, The Growing Base for State Key Laboratory, Qingdao University, Qingdao, Shandong 266071 (China); Collaborative Innovation Center for Marine Biomass Fibers, Materials and Textiles of Shandong Province, Qingdao University, Qingdao, Shandong 266071 (China); Zhu, Shifeng [College of Textiles, Qingdao University, Qingdao, Shandong 266071 (China); Laboratory of New Fiber Materials and Modern Textile, The Growing Base for State Key Laboratory, Qingdao University, Qingdao, Shandong 266071 (China); Guo, Xiaoqing [College of Textiles, Qingdao University, Qingdao, Shandong 266071 (China); Laboratory of New Fiber Materials and Modern Textile, The Growing Base for State Key Laboratory, Qingdao University, Qingdao, Shandong 266071 (China); Collaborative Innovation Center for Marine Biomass Fibers, Materials and Textiles of Shandong Province, Qingdao University, Qingdao, Shandong 266071 (China); Han, Guangting [Laboratory of New Fiber Materials and Modern Textile, The Growing Base for State Key Laboratory, Qingdao University, Qingdao, Shandong 266071 (China); Collaborative Innovation Center for Marine Biomass Fibers, Materials and Textiles of Shandong Province, Qingdao University, Qingdao, Shandong 266071 (China); and others

2014-10-30

Highlights: • Multifunctional knit polyester fabric was facile fabricated by the combination of pad-dry-cure process and in situ chemical polymerization route. • High electrical conductivity and efficient water-repellent properties were endowed to the polymer nanocomposite coated fabric. • The polymer nanocomposite coated fabric also performed efficient and durable photocatalytic activities under the illumination of ultraviolet light. - Abstract: Knit polyester fabric was successively modified and decorated with chitosan layer and polyaniline polymer nanocomposite layer in this paper. The fabric was firstly treated with chitosan to form a stable layer through the pad-dry-cure process, and then the polyaniline polymer nanocomposite layer was established on the outer layer by in situ chemical polymerization method using ammonium persulfate as oxidant and chlorhydric acid as dopant. The surface morphology of coated fabric was characterized by scanning electron microscopy (SEM), and the co-existence of chitosan layer and granular polyaniline polymer nanocomposite was confirmed and well dispersed on the fabric surface. The resultant fabric was endowed with remarkable electrical conductivity properties and efficient water-repellent capability, which also have been found stable after water laundering. In addition, the photocatalytic decomposition activity for reactive red dye was observed when the multifunctional knit polyester fabric was exposed to the illumination of ultraviolet lamp. These results indicated that chitosan and polyaniline polymer nanocomposite could form ideal multifunctional coatings on the surface of knit polyester fabric.

A facile fabrication of multifunctional knit polyester fabric based on chitosan and polyaniline polymer nanocomposite

International Nuclear Information System (INIS)

Tang, Xiaoning; Tian, Mingwei; Qu, Lijun; Zhu, Shifeng; Guo, Xiaoqing; Han, Guangting

2014-01-01

Highlights: • Multifunctional knit polyester fabric was facile fabricated by the combination of pad-dry-cure process and in situ chemical polymerization route. • High electrical conductivity and efficient water-repellent properties were endowed to the polymer nanocomposite coated fabric. • The polymer nanocomposite coated fabric also performed efficient and durable photocatalytic activities under the illumination of ultraviolet light. - Abstract: Knit polyester fabric was successively modified and decorated with chitosan layer and polyaniline polymer nanocomposite layer in this paper. The fabric was firstly treated with chitosan to form a stable layer through the pad-dry-cure process, and then the polyaniline polymer nanocomposite layer was established on the outer layer by in situ chemical polymerization method using ammonium persulfate as oxidant and chlorhydric acid as dopant. The surface morphology of coated fabric was characterized by scanning electron microscopy (SEM), and the co-existence of chitosan layer and granular polyaniline polymer nanocomposite was confirmed and well dispersed on the fabric surface. The resultant fabric was endowed with remarkable electrical conductivity properties and efficient water-repellent capability, which also have been found stable after water laundering. In addition, the photocatalytic decomposition activity for reactive red dye was observed when the multifunctional knit polyester fabric was exposed to the illumination of ultraviolet lamp. These results indicated that chitosan and polyaniline polymer nanocomposite could form ideal multifunctional coatings on the surface of knit polyester fabric

Fabrication of robust and thermally stable superhydrophobic nanocomposite coatings based on thermoplastic polyurethane and silica nanoparticles

Science.gov (United States)

Seyfi, Javad; Jafari, Seyed Hassan; Khonakdar, Hossein Ali; Sadeghi, Gity Mir Mohamad; Zohuri, Gholamhossein; Hejazi, Iman; Simon, Frank

2015-08-01

In this paper, superhydrophobic nanocomposite coatings based on thermoplastic polyurethane (TPU) and modified nanosilica were fabricated using a simple solution-based method. The main challenge was to impart superhydrophobicity to an intrinsically hydrophilic polymer substrate. The prepared nanocomposite coatings were characterized by means of scanning electron microscopy, confocal microscopy and X-ray photoelectron spectroscopy. Based on the obtained results, it was proved that in order to achieve superhydrophobicity, no TPU macromolecule should be present on the coating's top layer, thus a complete coverage of coating's top layer by nanosilica particles was necessary for achieving ultra water repellent coatings. Mechanical and thermal resistance of the coatings, which are the main challenges in commercializing superhydrophobic surfaces, were also studied by drop impact and thermal annealing tests, respectively. It was proved that using TPU as a sublayer results in improving mechanical resistance of the coatings as compared with the pure silica nanocoating. Moreover, the samples showed an excellent resistance against elevated temperatures (150 °C) and remained superhydrophobic; however, further increment of the annealing temperatures to 200 °C caused the TPU macromolecules to migrate onto the top layer of the coatings significantly reducing the water repellency, which was visually proved by SEM.

Bactericidal activity under UV and visible light of cotton fabrics coated with anthraquinone-sensitized TiO2

KAUST Repository

Rahal, Raed; Le Bé chec, Mickaë l; Guyoneaud, Ré my; Pigot, Thierry; Paolacci, H.; Lacombe, Sylvie M.

2013-01-01

. The experimental method allowed the accurate quantification of bacteria survival on photoactive surfaces and films under UVA and UV-free visible irradiation. Cotton fabrics coated with TiO2, anthraquinone or anthraquinone-sensitized TiO2 display a significant

One-step fabrication of biocompatible chitosan-coated ZnS and ZnS:Mn2+ quantum dots via a γ-radiation route

Science.gov (United States)

Chang, Shu-Quan; Kang, Bin; Dai, Yao-Dong; Zhang, Hong-Xu; Chen, Da

2011-11-01

Biocompatible chitosan-coated ZnS quantum dots [CS-ZnS QDs] and chitosan-coated ZnS:Mn2+ quantum dots [CS-ZnS:Mn2+ QDs] were successfully fabricated via a convenient one-step γ-radiation route. The as-obtained QDs were around 5 nm in diameter with excellent water-solubility. These QDs emitting strong visible blue or orange light under UV excitation were successfully used as labels for PANC-1 cells. The cell experiments revealed that CS-ZnS and CS-ZnS:Mn2+ QDs showed low cytotoxicity and good biocompatibility, which offered possibilities for further biomedical applications. Moreover, this convenient synthesis strategy could be extended to fabricate other nanoparticles coated with chitosan. PACS: 81.07.Ta; 78.67.Hc; 82.35.Np; 87.85.Rs.

In-depth proteome analysis of the rubber particle of Hevea brasiliensis (para rubber tree).

Science.gov (United States)

Dai, Longjun; Kang, Guijuan; Li, Yu; Nie, Zhiyi; Duan, Cuifang; Zeng, Rizhong

2013-05-01

The rubber particle is a special organelle in which natural rubber is synthesised and stored in the laticifers of Hevea brasiliensis. To better understand the biological functions of rubber particles and to identify the candidate rubber biosynthesis-related proteins, a comprehensive proteome analysis was performed on H. brasiliensis rubber particles using shotgun tandem mass spectrometry profiling approaches-resulting in a thorough report on the rubber particle proteins. A total of 186 rubber particle proteins were identified, with a range in relative molecular mass of 3.9-194.2 kDa and in isoelectric point values of 4.0-11.2. The rubber particle proteins were analysed for gene ontology and could be categorised into eight major groups according to their functions: including rubber biosynthesis, stress- or defence-related responses, protein processing and folding, signal transduction and cellular transport. In addition to well-known rubber biosynthesis-related proteins such as rubber elongation factor (REF), small rubber particle protein (SRPP) and cis-prenyl transferase (CPT), many proteins were firstly identified to be on the rubber particles, including cyclophilin, phospholipase D, cytochrome P450, small GTP-binding protein, clathrin, eukaryotic translation initiation factor, annexin, ABC transporter, translationally controlled tumour protein, ubiquitin-conjugating enzymes, and several homologues of REF, SRPP and CPT. A procedure of multiple reaction monitoring was established for further protein validation. This comprehensive proteome data of rubber particles would facilitate investigation into molecular mechanisms of biogenesis, self-homeostasis and rubber biosynthesis of the rubber particle, and might serve as valuable biomarkers in molecular breeding studies of H. brasiliensis and other alternative rubber-producing species.

Multilayer Graphene/Carbon Black/Chlorine Isobutyl Isoprene Rubber Nanocomposites

Directory of Open Access Journals (Sweden)

Daniele Frasca

2016-03-01

Full Text Available High loadings of carbon black (CB are usually used to achieve the properties demanded of rubber compounds. In recent years, distinct nanoparticles have been investigated to replace CB in whole or in part, in order to reduce the necessary filler content or to improve performance. Multilayer graphene (MLG is a nanoparticle made of just 10 graphene sheets and has recently become commercially available for mass-product nanocomposites. Three phr (part for hundred rubbers of MLG are added to chlorine isobutyl isoprene rubber (CIIR/CB composites in order to replace part of the CB. The incorporation of just 3 phr MLG triples the Young’s modulus of CIIR; the same effect is obtained with 20 phr CB. The simultaneous presence of three MLG and CB also delivers remarkable properties, e.g. adding three MLG and 20 phr CB increased the hardness as much as adding 40 phr CB. A comprehensive study is presented, showing the influence on a variety of mechanical properties. The potential of the MLG/CB combination is illustrated to reduce the filler content or to boost performance, respectively. Apart from the remarkable mechanical properties, the CIIR/CB/MLG nanocomposites showed an increase in weathering resistance.

Fracture behavior of rubber powder modified rubber blends applied for conveying belt top covers

OpenAIRE

Euchler, Eric; Stocek, Radek; Gehde, Michael; Bunzel, Jörg-Michael; Saal, Wolfgang; Kipscholl, Reinhold

2016-01-01

The aim of this study is concentrated on the experimental investigation of wear resistance of rubber powder modified rubber blends. Styrene-Butadiene-Rubber (SBR) blends applied for conveying belt top covers have been modified by ground rubber (rubber powder) based on SBR. We theoretically described the rubber wear mechanism due to loading conditions occurring at conveyor belts in the field, to simulate wear behavior of top cover rubber materials. An own developed testing equipment based on g...

Nanostructured titanium–silver coatings with good antibacterial activity and cytocompatibility fabricated by one-step magnetron sputtering

Energy Technology Data Exchange (ETDEWEB)

Bai, Long [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan (China); Hang, Ruiqiang, E-mail: hangruiqiang@tyut.edu.cn [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan (China); Gao, Ang [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China); Zhang, Xiangyu; Huang, Xiaobo; Wang, Yueyue; Tang, Bin [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan (China); Zhao, Lingzhou, E-mail: zhaolingzhou1983@hotmail.com [State Key Laboratory of Military Stomatology, Department of Periodontology, School of Stomatology, The Fourth Military Medical University, Xi’an (China); Chu, Paul K. [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China)

2015-11-15

Graphical abstract: - Highlights: • We fabricate Ti–Ag coatings with different Ag contents and surface morphologies. • The Ti–Ag coatings possess long-term antibacterial ability. • Increased Ag contents in the coatings leads to enhanced osteoblast functions. - Abstract: Bacterial infection and loosing are serious complications for biomedical implants in the orthopedic, dental, and other biomedical fields and the ideal implants should combine good antibacterial ability and bioactivity. In this study, nanostructured titanium–silver (Ti–Ag) coatings with different Ag contents (1.2 to 21.6 at%) are prepared on Ti substrates by magnetron sputtering. As the Ag concentration is increased, the coatings change from having dense columnar crystals to sparse ones and eventually no columnar structure. The Ti–Ag coatings can effectively kill Staphylococcus aureus during the first few days and remain moderately antibacterial after immersion for 75 days. Compared to pure Ti, the Ti–Ag coatings show good cytocompatibility as indicated by good osteoblast adhesion, proliferation, intracellular total protein synthesis, and alkaline phosphatase (ALP) activity. In addition, cell spreading, collagen secretion, and extracellular matrix mineralization are promoted on the coatings with the proper Ag contents due to the nanostructured morphological features. Our results indicate that favorable antibacterial activity and osseointegration ability can be simultaneously achieved by regulating the Ag contents in Ti–Ag coatings.

Comparison of analysis results with experimental results for ENEA and CRIEPI rubber bearings

International Nuclear Information System (INIS)

Yoo, B.; Lee, J.H.; Koo, G.H.

1993-01-01

In this paper, the preliminary structural analyses of ENEA HDRB and CRIEPI NRB were performed by using computer code ABAQUS, and the analysis results were compared with the test results provided by Italy and Japan thru IAEA. The test data for the rubbers used for the fabrication of bearings were also provided thru IAEA, and were utilized for the formulation of the rubber models for the analyses. The analyses performed for the rubber bearings are for the combined compression and shear and for the compression. The analysis results show a good agreement in shear strains when compared with the test results of HDRB and NRB for the combined compression and shear and for the compression benchmarks, but show relatively smaller responses in displacements for the compression with offsets benchmarks. (author)

MAGNETIC WOVEN FABRICS - PHYSICAL AND MAGNETIC PROPERTIES

Directory of Open Access Journals (Sweden)

GROSU Marian C

2015-05-01

Full Text Available A coated material is a composite structure that consists of at least two components: base material and coating layer. The purpose of coating is to provide special properties to base material, with potential to be applied in EMI shielding and diverse smart technical fields. This paper reports the results of a study about some physical and magnetic properties of coated woven fabrics made from cotton yarns with fineness of 17 metric count. For this aim, a plain woven fabric was coated with a solution hard magnetic polymer based. As hard magnetic powder, barium hexaferrite (BaFe12O19 was selected. The plain woven fabric used as base has been coated with five solutions having different amounts of hard magnetic powder (15% - 45% in order to obtain five different magnetic woven fabrics. A comparison of physical properties regarding weight (g/m2, thickness (mm, degree of charging (% and magnetic properties of magnetic woven samples were presented. Saturation magnetizing (emu/g, residual magnetizing (emu/g and coercive force (kA/m of pure hard magnetic powder and woven fabrics have been studied as hysteresis characteristics. The magnetic properties of the woven fabrics depend on the mass percentage of magnetic powder from coating solution. Also, the residual magnetism and coercive field of woven fabrics represents only a part of bulk barium hexafferite residual magnetism and coercive field.

Intra-particle migration of mercury in granular polysulfide-rubber-coated activated carbon (PSR-AC)

Science.gov (United States)

Kim, Eun-Ah; Masue-Slowey, Yoko; Fendorf, Scott; Luthy, Richard G.

2011-01-01

The depth profile of mercuric ion after the reaction with polysulfide-rubber-coated activated carbon (PSR-AC) was investigated using micro-x-ray fluorescence (μ-XRF) imaging techniques and mathematical modeling. The μ-XRF results revealed that mercury was concentrated at 0~100 μm from the exterior of the particle after three months of treatment with PSR-AC in 10 ppm HgCl2 aqueous solution. The μ-X-ray absorption near edge spectroscopic (μ-XANES) analyses indicated HgS as a major mercury species, and suggested that the intra-particle mercury transport involved a chemical reaction with PSR polymer. An intra-particle mass transfer model was developed based on either a Langmuir sorption isotherm with liquid phase diffusion (Langmuir model) or a kinetic sorption with surface diffusion (kinetic sorption model). The Langmuir model predicted the general trend of mercury diffusion, although at a slower rate than observed from the μ-XRF map. A kinetic sorption model suggested faster mercury transport, which overestimated the movement of mercuric ions through an exchange reaction between the fast and slow reaction sites. Both μ-XRF and mathematical modeling results suggest mercury removal occurs not only at the outer surface of the PSR-AC particle but also at some interior regions due to a large PSR surface area within an AC particle. PMID:22133913

Fabrication and performance tests of a prototype in-situ coating machine for JT-60

International Nuclear Information System (INIS)

Obara, Kenjiro; Abe, Tetsuya; Murakami, Yoshio

1987-09-01

Prior to the design and construction of the JT-60's in-situ coating device, a prototype machine was fabricated and tested to confirm the applicability of proposed driving methods and mechanical elements to the device which would be operated in very severe conditions including high ambient temperature and high vacuum. The machine basically consists of an in-vessel manipulator, a fiberscope and an ohmically heated titanium evaporator. From the test results, we recommended to use the combination of Inconel 625 and a self-lubricating alloy for the solid-lubricated bearings and MoS 2 -coated Inconel 625 for the solid-lubricated gears. It was also found that TiC coating showed a effect for the prevention of welding between bolts and nuts. In order to optimize the operating parameters of the machine, many wall inspection tests and titanium evaporation tests were carried out in a large vacuum vessel by simulating the JT-60 conditions. (author)

Fabrication and metallization of 3D electrospun nanofiberous architecture with gold and silver coating for applications related to electrochemical supercapacitors

Energy Technology Data Exchange (ETDEWEB)

Park, Keon Young [University of Pennsylvania, 3451 Walnut Street, Philadelphia, PA 19104 (United States); Ramaraj, B. [Research and Development Department, Central Institute of Plastics Engineering and Technology (CIPET), 630, Phase IV, GIDC, Vatva, Ahmedabad 382445 (India); Choi, Won Suk [Department of Chemistry, Hannam University, 461-6 Jeon min-dong, Yuseoung-gu, Daejeon 305-811 (Korea, Republic of); Yoon, Kuk Ro, E-mail: kryoon@hannam.ac.kr [Department of Chemistry, Hannam University, 461-6 Jeon min-dong, Yuseoung-gu, Daejeon 305-811 (Korea, Republic of)

2013-11-01

We have engineered a metallic architecture with high surface area and ultralow density for applications related to electrochemical supercapacitors. This is achieved first by design and fabrication of new annular collector template for electrospinning process, then the extrusion of polystyrene (PS) nanofiber through the fabricated annulus collector template followed by electroless plating of nanofiber assembly with gold and silver. The resultant three dimensional structures were characterized by optical microscopy (OM), Fourier-transform infrared (FTIR) spectroscopy, thermogravimetric analysis (TGA), energy dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD) analysis and scanning electron microscopy (SEM). The OM images suggest that the fabrication process causes the electrospun fibers to be hinged to one another, maximizing contact junctions enhancing mechanical stability. The coated structure has a superior surface area, is robust, and is freestanding – making it an attractive architectural design for an electrode. The SEM images show interlocking of nanofibers to one another, further indicating the potential application for this system as a high surface area, low density charge collector ideal for nanostructured growths. - Graphical abstract: A new annular collector template was designed and fabricated to create a 3D electrospun nanofiber assembly. This ultralight 3D architecture with high surface was electroless plated with silver and gold to assess its suitability for applications related to electrochemical supercapacitors. This structure is highly conductive leading us to believe that this product can be utilized as an alternate electrode charge collector. - Highlights: • A metallic architecture with high surface area and ultralow density was fabricated. • A new annular collector template for electrospinning was designed and fabricated. • Electrospun PS nanofibers with 3D structure were coated with silver and gold. • The coated structure is

Fabrication and metallization of 3D electrospun nanofiberous architecture with gold and silver coating for applications related to electrochemical supercapacitors

International Nuclear Information System (INIS)

Park, Keon Young; Ramaraj, B.; Choi, Won Suk; Yoon, Kuk Ro

2013-01-01

We have engineered a metallic architecture with high surface area and ultralow density for applications related to electrochemical supercapacitors. This is achieved first by design and fabrication of new annular collector template for electrospinning process, then the extrusion of polystyrene (PS) nanofiber through the fabricated annulus collector template followed by electroless plating of nanofiber assembly with gold and silver. The resultant three dimensional structures were characterized by optical microscopy (OM), Fourier-transform infrared (FTIR) spectroscopy, thermogravimetric analysis (TGA), energy dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD) analysis and scanning electron microscopy (SEM). The OM images suggest that the fabrication process causes the electrospun fibers to be hinged to one another, maximizing contact junctions enhancing mechanical stability. The coated structure has a superior surface area, is robust, and is freestanding – making it an attractive architectural design for an electrode. The SEM images show interlocking of nanofibers to one another, further indicating the potential application for this system as a high surface area, low density charge collector ideal for nanostructured growths. - Graphical abstract: A new annular collector template was designed and fabricated to create a 3D electrospun nanofiber assembly. This ultralight 3D architecture with high surface was electroless plated with silver and gold to assess its suitability for applications related to electrochemical supercapacitors. This structure is highly conductive leading us to believe that this product can be utilized as an alternate electrode charge collector. - Highlights: • A metallic architecture with high surface area and ultralow density was fabricated. • A new annular collector template for electrospinning was designed and fabricated. • Electrospun PS nanofibers with 3D structure were coated with silver and gold. • The coated structure is

Fabrication of recyclable superhydrophobic cotton fabrics

Science.gov (United States)

Han, Sang Wook; Park, Eun Ji; Jeong, Myung-Geun; Kim, Il Hee; Seo, Hyun Ook; Kim, Ju Hwan; Kim, Kwang-Dae; Kim, Young Dok

2017-04-01

Commercial cotton fabric was coated with SiO2 nanoparticles wrapped with a polydimethylsiloxane (PDMS) layer, and the resulting material surface showed a water contact angle greater than 160°. The superhydrophobic fabric showed resistance to water-soluble contaminants and maintained its original superhydrophobic properties with almost no alteration even after many times of absorption-washing cycles of oil. Moreover, superhydrophobic fabric can be used as a filter to separate oil from water. We demonstrated a simple method of fabrication of superhydrophobic fabric with potential interest for use in a variety of applications.

Trapping a magnetic field of 7.9 T using a bulk magnet fabricated from stack of coated conductors

International Nuclear Information System (INIS)

Tamegai, T.; Hirai, T.; Sun, Y.; Pyon, S.

2016-01-01

Highlight: • A bulk magnet is fabricated using double stack of coated conductors (CC). • Magneto-optical imaging of the CC confirmed its homogeneity. • The fabricated bulk magnet has successfully trapped a magnetic field of 7.9 T. • The trapped magnetic field is consistent with the magnetic induction calculated from J_c(B) characteristics of the CC. - Abstract: We have fabricated a bulk magnet using double stack, each 130 layers, of short segments of coated conductors (CCs). The bulk magnet is magnetized by field-cooling in a magnetic field of 9 T down to 4.2 K. After reducing the magnetic field down to zero, we have successfully trapped a magnetic field of 7.9 T at the centre of the double stack. The magnetic field profile of the bulk magnet is calculated by fully considering the J_c(B) characteristics of the short segment of the CC. The trapped magnetic field values measured by Hall probes at three locations near the centre of the double stacks agree reasonably well with the calculated magnetic induction.

Fabrication of superhydrophobic cotton textiles for water-oil separation based on drop-coating route.

Science.gov (United States)

Zhang, Ming; Wang, Chengyu; Wang, Shuliang; Li, Jian

2013-08-14

In the present study, we are so excited to report a simple drop-coating method for fabricating the superhydrophobic cotton textiles which can remove the water in oil (or the oil in water). It is confirmed that the superhydrophobic composite thin film containing modified-ZnO nanoparticles and polystyren (PS) has been successfully fabricated on the cotton textiles surface by a single-step procedure, and the superhydrophobic cotton textiles displays an excellent property in water-oil separation which is rarely put forward and studied. The static water contact angle on the superhydrophobic cotton sample surface arranges from 153° to 155°, and stays almost the same after exposure to ambient air or immersion in the corrosive liquids and oil, indicating the considerable range of potential applications for the superhydrophobic cotton textiles fabricated by this simple method. Copyright © 2013 Elsevier Ltd. All rights reserved.

Nitrile rubber and carboxylated nitrile rubber resistance to soybean biodiesel

Directory of Open Access Journals (Sweden)

Felipe Nunes Linhares

2018-03-01

Full Text Available Abstract Biodiesel has been considered a suitable substitute for petroleum diesel, but their chemical composition differs greatly. For this reason, biodiesel interacts differently than petroleum diesel with various materials, including rubbers. Therefore, the resistance of some elastomers should be thoroughly evaluated, specifically those which are commonly used in automotive industry. Nitrile rubber (NBR is widely used to produce vehicular parts that are constantly in contact with fuels. This paper aimed to assess the resistance of carboxylated nitrile rubber (XNBR with 28% of acrylonitrile content to soybean biodiesel in comparison with non-carboxylated nitrile rubber samples, with high and medium acrylonitrile content (33 and 45%. NBR with medium acrylonitrile content showed little resistance to biodiesel. However, carboxylated nitrile rubber even with low acrylonitrile content had similar performance to NBR with high acrylonitrile content.

Osteogenetic property of a biodegradable three-dimensional macroporous hydrogel coating on titanium implants fabricated via EPD

International Nuclear Information System (INIS)

Ma, Kena; Cai, Xinjie; Zhou, Yi; Jiang, Tao; Wang, Yining; Zhang, Zhen

2014-01-01

The potential for a successful integration of implants with surrounding tissue may be jeopardized in a number of compromised conditions. Biochemical surface modification is one of the choices to extend the spectrum of indications. We have previously successfully fabricated chitosan–gelatin (CS/G) coatings on a titanium surface via electrophoretic deposition, which may be promising candidates for further loading of functional agents. In this study, we have identified the microstructure, physicochemical properties and biological performance of CS/G coatings in vitro and in vivo. The in vitro degradation test indicated that CS/G coatings in the presence of lysozyme showed a significant weight loss after 28 days. The results of the cell culture exhibited that CS/G coatings could sustain MC3T3-E1 cell attachment, proliferation and migration. In vivo osteogenetic behavior evaluated by Micro-CT and histomorphometrical analysis revealed significant new bone formation around CS/G implants at 8 and 12 weeks, compared to sandblasted/acid-etched implants. Moreover, histological evaluation suggested the majority of CS/G coatings were degraded at 12 weeks. Therefore, we have concluded that the three-dimensional porous structure of scaffold-like CS/G coatings may facilitate osteogenesis and that such coatings can be biodegraded in the early bone healing process. (paper)

Mineralogical characteristics of Mn coatings from different weathering environments in China: clues on their formation

Science.gov (United States)

Xu, Xiaoming; Ding, Hongrui; Li, Yan; Lu, Anhuai; Li, Yan; Wang, Changqiu

2018-03-01

Identification of Mn oxides in natural Mn coatings is very difficult due to their poor crystallinity, fine grains, complex chemistry and tiny amounts. In this work, we investigated three types of Mn coatings including rock varnish, dendrite and soil Fe-Mn cutan from different weathering environments in China. Optical microscope, scanning electron microscope, energy dispersive X-ray spectroscopy and micro-Raman spectrometer were employed to achieve non-destructive, sensitive, in-situ and micro analysis on their mineral assemblages, micromorphological features and elemental distribution characteristics. The observed results suggest that rock varnish and soil cutan comprise birnessite, while dendrite is mainly composed of hollandite. Rock varnish with a layered structure has a clear boundary with its substrate, and microlaminations which arise from the fluctuations in Mn content (6.42-17.07 wt%) within the sample profile are obvious on closer inspection. Branch-like dendrite is rich in Mn (32.53-42.96 wt%) but poor in Si and Al, which shows a pilotaxitic texture with its substrate. Soil Fe-Mn cutan can be further divided into an outer black Mn-rich (8.26-13.58 wt%) belt and an inner yellowish-brown Fe-rich (2.06-4.85 wt%) belt, and a clear border can be identified between these two belts. Mn in the substrate of rock varnish and soil cutan is below detection limit while it can be detected in the substrate of dendrite (1.43-7.83 wt%). Our in-situ analysis provides more precise results than traditional powder test. These mineralogical characteristics indicate that dendrite is most likely endogenic, while rock varnish and soil cutan are external accretion formed under different weathering environments.

Enhancing mechanical and thermal properties of styrene-butadiene rubber/carboxylated acrylonitrile butadiene rubber blend by the usage of graphene oxide with diverse oxidation degrees

Science.gov (United States)

Xue, Xiaodong; Yin, Qing; Jia, Hongbing; Zhang, Xuming; Wen, Yanwei; Ji, Qingmin; Xu, Zhaodong

2017-11-01

Graphene oxide (GO) with various oxidation degrees were prepared through a modified Hummer's method by varying the dosage of oxidizing agent. Styrene-butadiene rubber (SBR)/carboxylated acrylonitrile butadiene rubber (XNBR)/GO nanocomposites were fabricated by aqueous-phase mixing of GO colloidal dispersion with SBR latex and a small loading of XNBR latex, followed by co-coagulation. Effects of GO oxidation degree on the morphology, structure, mechanical and thermal properties of nanocomposites were thoroughly investigated. The results showed that the mechanical strength of nanocomposites were enhanced with the increase of oxidation degree of GO. Especially, when the weight ratio of KMnO4 to graphite was 15/5, the tensile strength, tear strength and thermal conductivity of SBR/XNBR/GO filled with 3 phr (parts per hundred rubber) GO increased by 255.3%, 141.5% and 22.8%, respectively, compared to those of neat SBR/XNBR blend. In addition, the thermal stability and the solvent resistance of the nanocomposites were also improved significantly. This work suggested that GO with higher oxidation degree could effectively improve the properties of SBR/XNBR blend.

Exposure to rubber fume and rubber process dust in the general rubber goods, tyre manufacturing and retread industries.

Science.gov (United States)

Dost, A A; Redman, D; Cox, G

2000-08-01

This study assesses the current patterns and levels of exposure to rubber fume and rubber process dust in the British rubber industry and compares and contrasts the data obtained from the general rubber goods (GRG), retread tire (RT) and new tire (NT) sectors. A total of 179 rubber companies were visited and data were obtained from 52 general rubber goods, 29 retread tire and 7 new tire manufacturers. The survey was conducted using a questionnaire and included a walk-through inspection of the workplace to assess the extent of use of control measures and the nature of work practices being employed. The most recent (predominantly 1995-97) exposure monitoring data for rubber fume and rubber process dust were obtained from these companies; no additional sampling was conducted for the purpose of this study. In addition to the assessment of exposure data, evaluation of occupational hygiene reports for the quality of information and advice was also carried out.A comparison of the median exposures for processes showed that the order of exposure to rubber fume (E, in mg m(-3)) is: E(moulding) (0.40) approximately E(extrusion) (0.33)>E(milling) (0.18) for GRG; E(press) (0. 32)>E(extrusion) (0.19)>E(autoclave) (0.10) for RT; and E(press) (0. 22) approximately E(all other) (0.22) for NT. The order of exposure to rubber fume between sectors was E(GRG) (0.40)>E(RT) (0.32)>E(NT) (0.22). Median exposures to rubber process dust in the GRG was E(weighing) (4.2)>E(mixing) (1.2) approximately E(milling) (0.8) approximately E(extrusion) (0.8) and no significant difference (P=0. 31) between GRG and NT sectors. The findings compare well with the study carried out in the Netherlands [Kromhout et al. (1994), Annals of Occupational Hygiene 38(1), 3-22], and it is suggested that the factors governing the significant differences noted between the three sectors relate principally to the production and task functions and also to the extent of controls employed. Evaluation of occupational

Weather ability studies of phenolic resin coated woods and glass fiber reinforced laminates

International Nuclear Information System (INIS)

Munir, A.; Hussain, R.; Rizvi, M.H.; Ahmed, F.

1997-01-01

Phenolic resins have made a major breakthrough in the field of high technology in 80's. These are now active participants of h igh tech' areas ranging from electronics, computers, communication, outer space, aerospace, advanced materials, bio materials and technology. A phenol - formaldehyde (1:1.5) resin having resin content of 70% synthesized in the laboratory has been applied for wood coating and reinforcing glass fiber. The weatherability and solvent resistance of these items have been studied and results discussed keeping in view the envisaged application for structural materials and chemical equipment. The toxic materials released during contact with solvents for chemical applications and during degradation general have been monitored. The results are discussed with reference to environmental pollution due to these resins and their composites under different conditions. (authors)

Facile Fabrication of a PDMS@Stearic Acid-Kaolin Coating on Lignocellulose Composites with Superhydrophobicity and Flame Retardancy

Directory of Open Access Journals (Sweden)

Zhe Wang

2018-05-01

Full Text Available The disadvantages such as swelling after absorbing water and flammability restrict the widespread applications of lignocellulose composites (LC. Herein, a facile and effective method to fabricate superhydrophobic surfaces with flame retardancy on LC has been investigated by coating polydimethylsiloxane (PDMS and stearic acid (STA modified kaolin (KL particles. The as-prepared coatings on the LC exhibited a good repellency to water (a contact angle = 156°. Owing to the excellent flame retardancy of kaolin particles, the LC coated with PDMS@STA-KL displayed a good flame retardancy during limiting oxygen index and cone calorimeter tests. After the coating treatment, the limiting oxygen index value of the LC increased to 41.0. Cone calorimetry results indicated that the ignition time of the LC coated with PDMS@STA-KL increased by 40 s compared with that of uncoated LC. Moreover, the peak heat release rate (PHRR and the total heat release (THR of LC coated with PDMS@STA-KL reduced by 18.7% and 19.2% compared with those of uncoated LC, respectively. This LC coating with improved water repellency and flame retardancy can be considered as a potential alternative to protect the lignocellulose composite.

Layer-by-layer fabrication of chemical-bonded graphene coating for solid-phase microextraction.

Science.gov (United States)

Zhang, Suling; Du, Zhuo; Li, Gongke

2011-10-01

A new fabrication strategy of the graphene-coated solid-phase microextraction (SPME) fiber is developed. Graphite oxide was first used as starting coating material that covalently bonded to the fused-silica substrate using 3-aminopropyltriethoxysilane (APTES) as cross-linking agent and subsequently deoxidized by hydrazine to give the graphene coating in situ. The chemical bonding between graphene and the silica fiber improve its chemical stability, and the obtained fiber was stable enough for more than 150 replicate extraction cycles. The graphene coating was wrinkled and folded, like the morphology of the rough tree bark. Its performance is tested by headspace (HS) SPME of polycyclic aromatic hydrocarbons (PAHs) followed by GC/MS analysis. The results showed that the graphene-coated fiber exhibited higher enrichment factors (EFs) from 2-fold for naphthalene to 17-fold for B(b)FL as compared to the commercial polydimethylsioxane (PDMS) fiber, and the EFs increased with the number of condensed rings of PAHs. The strong adsorption affinity was believed to be mostly due to the dominant role of π-π stacking interaction and hydrophobic effect, according to the results of selectivity study for a variety of organic compounds including PAHs, the aromatic compounds with different substituent groups, and some aliphatic hydrocarbons. For PAHs analysis, the graphene-coated fiber showed good precision (<11%), low detection limits (1.52-2.72 ng/L), and wide linearity (5-500 ng/L) under the optimized conditions. The repeatability of fiber-to-fiber was 4.0-10.8%. The method was applied to simultaneous analysis of eight PAHs with satisfactory recoveries, which were 84-102% for water samples and 72-95% for soil samples, respectively.

Antibacterial effect of novel synthesized sulfated β-cyclodextrin crosslinked cotton fabric and its improved antibacterial activities with ZnO, TiO2 and Ag nanoparticles coating.

Science.gov (United States)

Selvam, S; Rajiv Gandhi, R; Suresh, J; Gowri, S; Ravikumar, S; Sundrarajan, M

2012-09-15

Sulfated β-cyclodextrin was synthesized from sulfonation of β-cyclodextrin and sulfated polymer was crosslinked with cotton fabric using ethylenediaminetetraacetic acid as crosslinker. ZnO, TiO(2) and Ag nanoparticles were prepared and characterized by XRD, UV, DLS, SEM and PSA. The prepared nanoparticles were coated on crosslinked cotton fabric. The crosslinking and nanoparticles coating effects of cotton fabrics were studied by FTIR and SEM analysis. The antibacterial test was done against gram positive Staphylococcus aureus and gram negative Escherichia coli bacterium. Copyright © 2012 Elsevier B.V. All rights reserved.

Advanced fabrication method for the preparation of MOF thin films: Liquid-phase epitaxy approach meets spin coating method.

KAUST Repository

Chernikova, Valeriya; Shekhah, Osama; Eddaoudi, Mohamed

2016-01-01

Here we report a new and advanced method for the fabrication of highly oriented/polycrystalline metal-organic framework (MOF) thin films. Building on the attractive features of the liquid-phase epitaxy (LPE) approach, a facile spin coating method

Elastic-resilience-induced dispersion of carbon nanotubes: a novel way of fabricating high performance elastomer

International Nuclear Information System (INIS)

Wu, Siwu; Lin, Tengfei; Guo, Baochun

2013-01-01

State-of-the-art processes cannot achieve rubber/multi-walled carbon nanotube (MWCNT) composites with satisfactory performance by using pristine MWCNTs and conventional processing equipment. In this work, high performance rubber/MWCNT composites featuring a combination of good mechanical properties, electrical and thermal conductivities and damping capacity over a wide temperature range are fabricated based on a well-developed master batch process. It is demonstrated that the MWCNTs are dispersed homogeneously due to the disentanglement induced by well-wetting and shearing, and the elastic-resilience-induced dispersion of the MWCNTs by rubber chains via the novel processing method. To further enhance the efficacy of elastic-resilience-induced dispersion for MWCNTs, a slightly pre-crosslinked network is constructed in the master batch. Consequently, we obtain rubber/MWCNT composites with unprecedented performance by amplifying the reinforcing effect of relatively low MWCNT loading. This work provides a novel insight into the fabrication of high performance functional elastomeric composites with pristine CNTs by taking advantage of the unique elastic resilience of rubber chains as the driving force for the disentanglement of CNTs. (paper)

Recycling of pneumatic scrap tyre into nano-crumb rubber by pulsed laser ablation in different pH media

Science.gov (United States)

Ezaan Khamsan, Nur; Bidin, Noriah; Islam, Shumaila; Daud, Suzairi; Krishnan, Ganesan; Bakar, Mohamad Aizat A.; Naqiuddin Razali, Muhamad; Khamis, Jamil

2018-05-01

Nano crumb rubber from scrap tyre is synthesized via 1064 nm pulsed Nd:YAG laser ablation in three different pH media i.e. DI-water (pH∼6.45), D-limonene (pH∼3.47) and NaOH solution (pH∼13.41). Field Emission Scanning Electron Microscope (FESEM) results show spherical morphology of crumb rubber with high degree of aggregation in DI-water and in D-limonene. However, dispersion of crumb rubbers is observed in NaOH solution. The smallest particles size is obtained in NaOH solution within the range of 10.9 nm – 74.3 nm. Energy-dispersive X-ray spectroscopy (EDX) and FTIR analysis confirmed the elements distribution and chemical bonding of rubber with DI-water, D-limonene and NaOH solution. The experimental findings shows that pulsed Nd:YAG laser ablation has potential for fabricating nano-crumb rubber in liquid media.

Occupational exposure to rubber vulcanization products during repair of rubber conveyor belts in a brown coal mine

Energy Technology Data Exchange (ETDEWEB)

Gromiec, J.P.; Wesolowski, W.; Brzeznicki, S.; Wroblewska-Jakubowska, K.; Kucharska, M. [Nofer Institute of Occupational Medicine, Lodz (Poland)

2002-12-01

This study was carried out to identify chemical substances and measure their air concentrations in the repair shop of a brown coal mine in which damaged rubber conveyor belts were repaired. GC-MS and HPLC analysis of stationary air samples resulted in identification of aliphatic and aromatic hydrocarbons to C{sub 12}, PAHs, alcohols, phenols, ketones, heterocyclic nitrogen and sulfur compounds. Quantitative evaluation of occupational exposure included determination of organic compound vapours collected on charcoal (GC-MSD), polycyclic aromatic hydrocarbons (HPLC), N-nitrosoamines and other amines (GC-NPD) and DNPH derivatives of aldehydes (HPLC) in the breathing zone of workers representing all job titles. The concentrations of investigated compounds were very low. Carcinogenic substances: N-nitrosoamines, benzene, and PAHs were not present in workroom air in concentrations exceeding limits of detection of the analytical methods being applied; concentrations of methylisobutylketone, tetrachloroethylene, naphtha, aromatic hydrocarbons, phthalates and aldehydes were much lower than the respective occupational exposure limit values. The results indicate much lower exposure than that reported in the production of tyres and other fabricated rubber products.

Characterisation of WC-12Co thermal spray powders and HPHVOF wear resistant coatings

CSIR Research Space (South Africa)

Lovelock, HDL

1998-01-01

Full Text Available were selected for the deposition of thermal spray coatings using the JP 5000 high pressure high velocity oxyfuel (HPHVOF) system. Dry sand rubber wheel abrasion tests were performed on the coatings in order to determine the effect of powder...

Preparation of sulfonic acid-containing rubbers from natural rubber vulcanizates

Science.gov (United States)

Poonsawat, Worapong; Poompradub, Sirilux; Ngamcharussrivichai, Chawalit

2014-06-01

In this work, a series of sulfonic acid-containing rubbers were prepared by aqueous phase oxidation of natural rubber vulcanizates in the presence of hydrogen peroxide (H2O2) and formic acid (HCOOH). The starting vulcanizates were neatly prepared via an efficient vulcanization (EV) system by varying mass ratio of N-cyclohexyl-2-benzothiazole sulfonamide (CBS), as an accelerator, to sulfur. The oxidation conditions were controlled at the molar ratio of H2O2: HCOOH = 1:1, the concentration of H2O2 = 15 wt.%, the temperature = 50 °C, and the reaction time = 3 h. The rubber materials before and after the oxidation were characterized for their physicochemical properties by using Fourier transform infrared spectroscopy, bomb calorimetry, acid-base titration and swelling measurements. The results indicated the presence of sulfonic acid group in the oxidized rubbers, generated by the oxidative cleaves of sulfide crosslinks in the rubber vulcanizates. The oxidation decreased the sulfur content of the rubber in which the level of sulfur loss was determined by the CBS/sulfur ratio. Moreover, the acidity of the oxidized products was correlated with the amount of sulfur remaining.

Fabrication of robust and thermally stable superhydrophobic nanocomposite coatings based on thermoplastic polyurethane and silica nanoparticles

Energy Technology Data Exchange (ETDEWEB)

Seyfi, Javad [School of Chemical Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Jafari, Seyed Hassan, E-mail: shjafari@ut.ac.ir [School of Chemical Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Khonakdar, Hossein Ali [Leibniz-Institut für Polymerforschung Dresden e.V., Hohe Strasse 6, D-01069 Dresden (Germany); Sadeghi, Gity Mir Mohamad [Department of Polymer Engineering & Color Technology, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Zohuri, Gholamhossein [Polymer Group, Faculty of Sciences, Ferdowsi University of Mashhad, Mashhad (Iran, Islamic Republic of); Hejazi, Iman [Department of Polymer Engineering & Color Technology, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Simon, Frank [Leibniz-Institut für Polymerforschung Dresden e.V., Hohe Strasse 6, D-01069 Dresden (Germany)

2015-08-30

Highlights: • Superhydrophobic coatings were prepared from an intrinsically hydrophilic polymer. • The superhydrophobicity remained intact at elevated temperatures. • Polyurethane plays a key role in improving the mechanical robustness of the coatings. • A complete surface coverage of nanosilica is necessary for superhydrophobicity. - Abstract: In this paper, superhydrophobic nanocomposite coatings based on thermoplastic polyurethane (TPU) and modified nanosilica were fabricated using a simple solution-based method. The main challenge was to impart superhydrophobicity to an intrinsically hydrophilic polymer substrate. The prepared nanocomposite coatings were characterized by means of scanning electron microscopy, confocal microscopy and X-ray photoelectron spectroscopy. Based on the obtained results, it was proved that in order to achieve superhydrophobicity, no TPU macromolecule should be present on the coating's top layer, thus a complete coverage of coating's top layer by nanosilica particles was necessary for achieving ultra water repellent coatings. Mechanical and thermal resistance of the coatings, which are the main challenges in commercializing superhydrophobic surfaces, were also studied by drop impact and thermal annealing tests, respectively. It was proved that using TPU as a sublayer results in improving mechanical resistance of the coatings as compared with the pure silica nanocoating. Moreover, the samples showed an excellent resistance against elevated temperatures (150 °C) and remained superhydrophobic; however, further increment of the annealing temperatures to 200 °C caused the TPU macromolecules to migrate onto the top layer of the coatings significantly reducing the water repellency, which was visually proved by SEM.

In situ fabrication of blue ceramic coatings on wrought Al Alloy 2024 by plasma electrolytic oxidation

International Nuclear Information System (INIS)

Wang Zhijiang; Nie Xueyuan; Hu, Henry; Hussein, Riyad O.

2012-01-01

In situ formation of ceramic coatings on 2024 Al alloy with a blue color was successfully achieved using a plasma electrolytic oxidation process working at atmospheric pressure. This novel blue ceramic coating overcomes the shortcomings of surface treatments resulting from conventional dyeing processes by depositing organic dyes into the porous structure of anodic film, which has poor resistance to abrasion and rapid fading when exposed to sunlight. X-ray diffraction, scanning electron microscopy, and energy dispersive spectroscopy were employed to characterize the microstructure of the blue ceramic coating. The fabricated ceramic coating was composed of CoAl 2 O 4 , α-Al 2 O 3 , and γ-Al 2 O 3. By controlling the working parameters, the distribution of the CoAl 2 O 4 phase on the surface can be adjusted, and plays a key role in the appearance of the coating. Electrochemical testing, thermal cycling method, and pin-on-disk sliding wear testing were employed to evaluate corrosion, thermal cycling, and wear resistance of the ceramic coatings. The results indicate that the blue ceramic coating has a similar polarization resistance to that of conventional anodic film and can significantly enhance the corrosion resistance of aluminum alloy. There are no destructive horizontal cracks observed within the blue ceramic coating when subjected to 120 times of thermal cycling, which heats the samples up to 573 K and followed by submersion in water at room temperature for 10 min. Compared with the aluminum substrate as well as a conventional anodic film coated aluminum sample, the wear resistance of the blue ceramic coating coated sample was significantly increased while the coefficient of friction was decreased from 0.34 to 0.14.

The Effect of Rubber Mixing Process on The Curing Characteristics of Natural Rubber

Directory of Open Access Journals (Sweden)

Abu Hasan

2013-04-01

Full Text Available This research is aimed at studying the relationship between rubber mixing processes and curing characteristics of natural rubber. The curing characteristic analysis was carried out through a natural rubber formula having been masticated and mixed, followed by curing. As many as four mastication methods were finely applied; each respected four sequences of rubber mixing process. In the first method, rubber was masticated for 5 minutes and then rubber chemicals and carbon black N 330 were  simultaneously added. In the second and the third methods, rubber was masticated for 1 minute and then carbon blacks and rubber chemicals were also simultaneously added but using different type of fillers. In the fourth method, rubber was masticated for 3 minutes and then rubber chemicals and carbon black were subsequently added. The additions of rubber chemicals and carbon blacks to the masticated rubber were distinguished by the sequence and time allocated for each mixing process. The carbon blacks were added in two stages by which 10 phr was added first and the remaining 40 phr was added later along with oil. In another method, ratios of the carbon blacks addition (as done in the first  and the second stages were 20:30, 30:20, and 40:10. The examination results showed that rubber mixing process gave an impact on the changes of curing characteristics. They were much affected by the method of carbon black addition. The mixing temperature also had an effect on both curing time and curing rate in which the higher the mixing temperature, the lower the curing time and curing rate. Vulcanization temperature also affected the curing time and curing rate in which the higher the vulcanization temperature, the lower the curing time and the higher the curing rate. Lastly, particle size of carbon black also gave an impact on the curing time and curing rate in which the smaller the particle size, the lower the curing time and the higher the curing rate.

Solvent-free functionalization of silicone rubber and efficacy of PAAm brushes grafted from an amino-PPX layer against bacterial adhesion.

Science.gov (United States)

Fundeanu, Irina; Klee, Doris; Schouten, Arend J; Busscher, Henk J; van der Mei, Henny C

2010-11-01

Silicone rubber is a frequently employed biomaterial that is prone to bacterial adhesion and biofilm formation. In this study, the surface of silicone rubber was solvent-free functionalized by chemical vapor deposition (CVD) of poly(o-amino-p-xylylene-co-p-xylylene (amino-PPX). Subsequently, the amino groups of the amino-PPX layer were used to introduce the initiator from a vapor phase for atom transfer radical polymerization of acrylamide to form polyacrylamide (PAAm) brushes. The modification steps were verified by means of X-ray photoelectron spectroscopy and attenuated total reflection-Fourier transform infrared spectroscopy. Adhesion of Staphylococcus aureus ATCC 12600 and Escherichia coli 3.14 to an amino-PPX-PAAm brush coating in a parallel plate flow chamber was strongly reduced with respect to non-coated silicone rubber - by 93% and 99%, respectively. For E. coli 3.14, this reduction is larger than that obtained for solvent functionalization of γ-aminopropyltriethoxysilane-PAAm brushes due to the higher density of amino groups introduced by the CVD of amino-PPX. Copyright © 2010 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Ultraviolet photosensors fabricated with Ag nanowires coated with ZnO nanoparticles

Energy Technology Data Exchange (ETDEWEB)

Shen, Guan-Hung [Department of Chemical Engineering, National Cheng Kung University, Tainan 70101, Taiwan (China); Hong, Franklin Chau-Nan, E-mail: hong@mail.ncku.edu.tw [Department of Chemical Engineering, National Cheng Kung University, Tainan 70101, Taiwan (China); Advanced Optoelectronic Technology Center, National Cheng Kung University, Tainan 70101, Taiwan (China); Center for Micro/Nano Science and Technology, National Cheng Kung University, Tainan 70101, Taiwan (China); NCKU Research Center for Energy Technology and Strategy, National Cheng Kung University, Tainan 70101, Taiwan (China)

2014-11-03

We have developed a simple low temperature process to coat zinc oxide (ZnO) nanoparticles (NPs) on Ag nanowires (NWs) with well-controlled morphology. Triethanolamine (TEA) was employed to react with zinc acetate (Zn(CH{sub 3}COO){sub 2}) forming ZnO NPs. TEA was also found to enhance the nucleation and binding of ZnO NPs on the Ag nanowire surfaces facilitating a complete coverage of Ag nanowire surfaces with ZnO NPs. The effects of the process parameters including reaction time and reaction temperature were studied. The surfaces of 60 nm diameter Ag NWs could be completely covered with ZnO NPs with the final diameters of Ag-NWs@ZnO (core–shell NWs) turning into the range from 100 nm to 450 nm. The Ag-NWs@ZnO was characterized by scanning electron microscopy, transmission electron microscopy, energy-dispersive X-ray mapping analysis, X-ray diffraction, and photoluminescence spectra. Finally, ultraviolet (UV) photosensors were fabricated using Ag-NWs@ZnO. They were found to improve photosensitivity with greatly enhanced fast response by reducing the recovery time by 2 orders, in comparison with the UV-sensors using single-crystalline ZnO NWs. - Highlights: • Solution process to coat ZnO nanoparticles on Ag nanowires has been developed. • Ultraviolet photosensing of ZnO nanoparticles coated on the Ag nanowires was found. • High defect concentration of ZnO nanoparticles enhanced the photosensing properties.

SIMS depth profiling of rubber-tyre cord bonding layers prepared using 64Zn depleted ZnO

International Nuclear Information System (INIS)

Fulton, W.S.; Sykes, D.E.; Smith, G.C.

2006-01-01

Zinc oxide and copper/zinc sulphide layers are formed during vulcanisation and moulding of rubber to brass-coated steel tyre reinforcing cords. Previous studies have described how zinc diffuses through the rubber-brass interface to form zinc sulphide, and combines with oxygen to create zinc oxide during dezincification. The zinc is usually assumed to originate in the brass of the tyre cord, however, zinc oxide is also present in the rubber formulation. We reveal how zinc from these sources is distributed within the interfacial bonding layers, before and after heat and humidity ageing. Zinc oxide produced using 64 Zn-isotope depleted zinc was mixed in the rubber formulation in place of the natural ZnO and the zinc isotope ratios within the interfacial layers were followed by secondary ion mass spectroscopy (SIMS) depth profiling. Variations in the relative ratios of the zinc isotopes during depth profiling were measured for unaged, heat-aged and humidity-aged wire samples and in each case a relatively large proportion of the zinc incorporated into the interfacial layer as zinc sulphide was shown to have originated from ZnO in the rubber compound

Filled liquid silicone rubbers: Possibilities and challenges

DEFF Research Database (Denmark)

Yu, Liyun; Vudayagiri, Sindhu; Zakaria, Shamsul Bin

2014-01-01

to ensure better particle dispersion as well as folllowing for film formation properties. We show that the mechanical properties of the films as well as the electrical breakdown strength can be affected, and that the control of the amount of solvent throughout the coating process is essential for solvent......Liquid silicone rubbers (LSRs) have been shown to possess very favorable properties as dielectric electroactive polymers due to their very high breakdown strengths (up to 170 V/μm) combined with their fast response, relatively high tear strength, acceptable Young’s modulus as well as they can...

Radiation vulcanization of rubbers

Energy Technology Data Exchange (ETDEWEB)

Makuuchi, Keizo [Japan Atomic Energy Research Inst., Takasaki, Gunma (Japan). Takasaki Radiation Chemistry Research Establishment

2002-02-01

An abstract of the radiation process of polymer materials and the polymer reaction by radiation is explained. Main radiation is 250 keV to 10 MeV of electron rays in the industry. Radiation cross-linked rubber has less the tensile strength than that by sulfur and organic peroxide crosslinking. The main origins of low tensile strength are caused by cut of backbone chain and ozone depend on radiation. Acceleration of crosslinking and short time of radiation are necessary to improve these defects. To accelerate crosslinking, we used crosslinking accelerators, for example, three poly-functional monomers (PFM). The maximum tensile strength of styrene-butadiene rubber (SBR) not added crosslinking accelerators showed 3 MPa at 110 kGy, but SBR added A-TMMT (tetramethylolmethane tetraacrylate) showed 5.5 MPa at 110 kGy. Radiation crosslinking of many kinds of rubber: isoprene (IR), SBR, CR, nitrile rubber (NBR), hydrogenated nitrile rubber (HNBR), butyl rubber (IIR), chlorinated butyl rubber (CIIR), EPM and TPE are explained. (S.Y.)

Radiation vulcanization of rubbers

International Nuclear Information System (INIS)

Makuuchi, Keizo

2002-01-01

An abstract of the radiation process of polymer materials and the polymer reaction by radiation is explained. Main radiation is 250 keV to 10 MeV of electron rays in the industry. Radiation cross-linked rubber has less the tensile strength than that by sulfur and organic peroxide crosslinking. The main origins of low tensile strength are caused by cut of backbone chain and ozone depend on radiation. Acceleration of crosslinking and short time of radiation are necessary to improve these defects. To accelerate crosslinking, we used crosslinking accelerators, for example, three poly-functional monomers (PFM). The maximum tensile strength of styrene-butadiene rubber (SBR) not added crosslinking accelerators showed 3 MPa at 110 kGy, but SBR added A-TMMT (tetramethylolmethane tetraacrylate) showed 5.5 MPa at 110 kGy. Radiation crosslinking of many kinds of rubber: isoprene (IR), SBR, CR, nitrile rubber (NBR), hydrogenated nitrile rubber (HNBR), butyl rubber (IIR), chlorinated butyl rubber (CIIR), EPM and TPE are explained. (S.Y.)

US rubber markets recover

International Nuclear Information System (INIS)

Wood, A.

1993-01-01

Synthetic rubber markets in North America bounced back in no uncertain terms last year, with demand climbing an impressive 9.5%, to 2.97 million m.t.; and, according to the International Institute of Synthetic Rubber Producers (IIS-RP; Houston) latest five-year forecast, producers can look forward to a 3.3% increase in demand during 1993. This growth rate outpaced out 1992 forecast and demonstrates the resilience of the synthetic rubber industry, says William E. Tessemer, managing director of IISRP. We expect demand in 1993 to surpass 1992 and level off at a 2%/year growth rate for synthetic rubber - 2.5% including thermoplastic elastomers [TPEs]-over the 1993-97 period. The improvement reflects signs of a recovery in North America, especially the pickup in the auto and tire industry. The two major tire rubbers - styrene butadiene and polybutadiene rubber - notched up double-digit gains, and other materials that have autos uses, such as nitrile rubber and many of the specialty elastomers, also advanced strongly

Flame retardant behavior of polyelectrolyte-clay thin film assemblies on cotton fabric.

Science.gov (United States)

Li, Yu-Chin; Schulz, Jessica; Mannen, Sarah; Delhom, Chris; Condon, Brian; Chang, Sechin; Zammarano, Mauro; Grunlan, Jaime C

2010-06-22

Cotton fabric was treated with flame-retardant coatings composed of branched polyethylenimine (BPEI) and sodium montmorillonite (MMT) clay, prepared via layer-by-layer (LbL) assembly. Four coating recipes were created by exposing fabric to aqueous solutions of BPEI (pH 7 or 10) and MMT (0.2 or 1 wt %). BPEI pH 10 produces the thickest films, while 1 wt % MMT gives the highest clay loading. Each coating recipe was evaluated at 5 and 20 bilayers. Thermogravimetric analysis showed that coated fabrics left as much as 13% char after heating to 500 degrees C, nearly 2 orders of magnitude more than uncoated fabric, with less than 4 wt % coming from the coating itself. These coatings also reduced afterglow time in vertical flame tests. Postburn residues of coated fabrics were examined with SEM and revealed that the weave structure and fiber shape in all coated fabrics were preserved. The BPEI pH 7/1 wt % MMT recipe was most effective. Microcombustion calorimeter testing showed that all coated fabrics reduced the total heat release and heat release capacity of the fabric. Fiber count and strength of uncoated and coated fabric are similar. These results demonstrate that LbL assembly is a relatively simple method for imparting flame-retardant behavior to cotton fabric. This work lays the foundation for using these types of thin film assemblies to make a variety of complex substrates (foam, fabrics, etc.) flame resistant.

Anticorrosive organic/inorganic hybrid coatings

Science.gov (United States)

Gao, Tongzhai

Organic/inorganic hybrid coating system was developed for anticorrosion applications using polyurea, polyurethane or epoxide as the organic phase and polysiloxane, formed by sol-gel process, as the inorganic phase. Polyurea/polysiloxane hybrid coatings were formulated and moisture cured using HDI isocyanurate, alkoxysilane-functionalized HDI isocyanurate, and tetraethyl orthosilicate (TEOS) oligomers. Two urethanes were prepared using the same components as abovementioned in addition to the oligoesters derived from either cyclohexane diacids (CHDA) and 2-butyl-2-ethyl-1,3-propanediol (BEPD) or adipic acid (AA), isophthalic acid (IPA), 1,6-hexanediol (HD), and trimethylol propane (TMP). Accelerated weathering and outdoor exposure were performed to study the weatherability of the polyurethane/polysiloxane hybrid coating system. FTIR and solid-state 13C NMR revealed that the degradation of the hybrid coatings occurred at the urethane and ester functionalities of the organic phase. DMA and DSC analyses showed the glass transition temperature increased and broadened after weathering. SEM was employed to observe the change of morphology of the hybrid coatings and correlated with the gloss variation after weathering. Rutile TiO2 was formulated into polyurethane/polysiloxane hybrid coatings in order to investigate the effect of pigmentation on the coating properties and the sol-gel precursor. Chemical interaction between the TiO2 and the sol-gel precursor was investigated using solid-state 29Si NMR and XPS. The morphology, mechanical, viscoelastic, thermal properties of the pigmented coatings were evaluated as a function of pigmentation volume concentration (PVC). Using AFM and SEM, the pigment were observed to be well dispersed in the polymer matrix. The thermal stability, the tensile modulus and strength of the coatings were enhanced with increasing PVC, whereas the pull-off adhesion and flexibility were reduced with increasing PVC. Finally, the pigmented coatings were

Surgical gloves fabrication using natural rubber latex vulcanized with gamma radiation

International Nuclear Information System (INIS)

Collantes, Hugo David Chirinos.

1995-01-01

Surgical gloves were manufactured by immersion coagulant method from vulcanized natural rubber latex by gamma rays at dose of 10 kGy in the air, at room temperature, using the following sensitizer vulcanization An-B 3 phr/KOH 0.2 phr. The influence of the parameter in the thickness of the surgical gloves manufacture, studied through fractional factorial designs technic, can be resumed by empirical linear correlation: y = 0.213 + 0.025 [Ca Cl 2 ] + 0.019 t. (author). 49 refs., 13 figs., 31 tabs

Rubber molds for investment casting

International Nuclear Information System (INIS)

Sibtain, S.N.

2011-01-01

The main objective of the project is to investigate different types of molding rubbers used for investment casting. The level of shape complexity which can be achieved by using these rubber molds is also studied. It was almost impossible to make complex shapes molds using metal molds, in that cases rubber molds are very important because they arc flexible and give accurate and precise part dimensions. Turbine blades are hi-tech components with air-foil geometries that have close dimensional tolerances. They are made of super-alloys and manufactured by investment casting. The final blade profile depends upon the dimensional accuracy in each of the processing steps. In the present work experimental study for the production of high quality low cost castings of turbine blades using rubber molds and injected wax patterns is presented. Natural Rubber molds and wax patterns from these molds were made. Different types of molding rubbers were studied including natural rubber, silicone rubber and liquid silicone rubber. It was found that by using rubber molds we can make most complex shape with very less finishing required. The shrinkage was 12% as compared to original master pattern. Rubber molds were made using laboratory hot press. Three layers of rubber above and below the master pattern. After that vulcanization was done by giving temperature and pressure. (author)

FABRICATION OF GAS-FILLED TUNGSTEN-COATED GLASS SHELLS

International Nuclear Information System (INIS)

NIKROO, A; BAUGH, W; STEINMAN, D.A.

2003-09-01

OAK-B135 Deuterium (D 2 ) filled glass shells coated with a high Z element are needed for high energy density (HED) experiments by researchers at Los Alamos National Laboratory. They report here on our initial attempt to produce such shells. Glass shells made using the drop tower technique were coated with gold, palladium or tungsten, or a mixture of two of these elements. It was found that gold and palladium coatings did not stick well to the glass and resulted in poor or delaminated films. Tungsten coatings resulted in films suitable for these targets. Bouncing of shells during coating resulted in uniform tungsten coatings, but the surface of such coatings were filled with small nodules. Proper agitation of shells using a tapping technique resulted in smooth films with minimal particulate contamination. For coating rates of ∼ 0.15 (micro)m/hr coatings with ∼ 2 nm RMS surface finish could be deposited. The surface roughness of coatings at higher rates, 0.7 (micro)m/hr, was considerably worse (∼ 100 nm RMS). The columnar structure of the coatings allowed permeation filling of the tungsten coated glass shells with deuterium at 300 C

Fabrication of silica ceramic membrane via sol-gel dip-coating method at different nitric acid amount

Science.gov (United States)

Kahlib, N. A. Z.; Daud, F. D. M.; Mel, M.; Hairin, A. L. N.; Azhar, A. Z. A.; Hassan, N. A.

2018-01-01

Fabrication of silica ceramics via the sol-gel method has offered more advantages over other methods in the fabrication of ceramic membrane, such as simple operation, high purity homogeneous, well defined-structure and complex shapes of end products. This work presents the fabrication of silica ceramic membrane via sol-gel dip-coating methods by varying nitric acid amount. The nitric acid plays an important role as catalyst in fabrication reaction which involved hydrolysis and condensation process. The tubular ceramic support, used as the substrate, was dipped into the sol of Tetrethylorthosilicate (TEOS), distilled water and ethanol with the addition of nitric acid. The fabricated silica membrane was then characterized by (Field Emission Scanning Electron Microscope) FESEM and (Fourier transform infrared spectroscopy) FTIR to determine structural and chemical properties at different amount of acids. From the XRD analysis, the fabricated silica ceramic membrane showed the existence of silicate hydrate in the final product. FESEM images indicated that the silica ceramic membrane has been deposited on the tubular ceramic support as a substrate and penetrate into the pore walls. The intensity peak of FTIR decreased with increasing of amount of acids. Hence, the 8 ml of acid has demonstrated the appropriate amount of catalyst in fabricating good physical and chemical characteristic of silica ceramic membrane.

Fabrication of mesoporous metal oxide coated-nanocarbon hybrid materials via a polyol-mediated self-assembly process

Science.gov (United States)

Feng, Bingmei; Wang, Huixin; Wang, Dongniu; Yu, Huilong; Chu, Yi; Fang, Hai-Tao

2014-11-01

After clarifying the formation mechanism of a typical metal glycolate precipitate, Ti glycolate, in a polyol-mediated synthesis using acetone as a precipitation medium, we describe a simple template-free approach based on an ethylene glycol-mediated synthesis to fabricate mesoporous metal oxide coated-nanocarbon hybrid materials including TiO2 coated-carbon nanotube (CNT), SnO2 coated-CNT, Cu2O/CuO coated-CNT and TiO2 coated-graphene sheet (GS). In the approach, metal oxide precursors, metal glycolates, were first deposited on CNTs or GSs, and subsequently transformed to the metal oxide coatings by pyrolysis or hydrolysis. By a comparison between the characterization of two TiO2-CNT hybrid materials using carboxylated CNTs and pristine CNTs without carboxyl groups, the driving force for initiating the deposition of metal glycolates on the carboxylated CNTs is confirmed to be the hydrogen bonding between the carboxyl groups and the polymer chains in metal glycolate sols. The electrochemical performances of the mesoporous TiO2 coated-carboxylated CNTs and TiO2-pristine CNT hybrid materials were investigated. The results show that the mesoporous TiO2 coated-carboxylated CNT with a uniform core-shell nanostructure exhibits substantial improvement in the rate performance in comparison with its counterpart from 0.5 C to 100 C because of its higher electronic conductivity and shorter diffusion path for the lithium ion. At the extremely high rate of 100 C, the specific capacity of TiO2 of the former reaches 85 mA h g-1, twice as high as that of the latter.After clarifying the formation mechanism of a typical metal glycolate precipitate, Ti glycolate, in a polyol-mediated synthesis using acetone as a precipitation medium, we describe a simple template-free approach based on an ethylene glycol-mediated synthesis to fabricate mesoporous metal oxide coated-nanocarbon hybrid materials including TiO2 coated-carbon nanotube (CNT), SnO2 coated-CNT, Cu2O/CuO coated-CNT and TiO2

Microstructural analysis of carbon nanotubes produced from pyrolysis/combustion of styrene-butadiene rubber

Energy Technology Data Exchange (ETDEWEB)

Alves, Joner O.; Zhuo, Chuanwei; Levendis, Yannis A. [Northeastern Univ., Boston, MA (United States). Coll. of Engineering. Dept. of Mechanical and Industrial Engineering; Tenorio, Jorge A.S. [University of Sao Paulo (USP), SP (Brazil). Polytechnic School. Dept. of Metallurgical and Materials Engineering

2010-07-01

Styrene-Butadiene-Rubber (SBR) is a synthetic rubber copolymer used to fabricate several products. This study aims to demonstrate the use of SBR as feedstock for carbon nanotubes (CNTs) growth, and therefore to establish a novel process for destination for wastes produced from SBR. Pellets of this rubber were controlled burned at temperature of 1000 deg C, and a catalyst system was used to synthesize the nanomaterials. CNTs are materials with a wide range of potential applications due to their extraordinary mechanical, thermal and electrical properties. Produced materials were characterized by SEM and TEM, and the hydrocarbons emissions were measured using GC. Results showed that materials with diameters of 30-100 nm and lengths of about 30 {mu}m were formed. That materials presented similar structures of multi-walled CNTs. Therefore, the use of SBR to produce carbon nanotubes showed quite satisfactory and an interesting field for future investments. (author)

Wire rod coating process of gas diffusion layers fabrication for proton exchange membrane fuel cells

Energy Technology Data Exchange (ETDEWEB)

Kannan, A.M.; Sadananda, S.; Parker, D.; Munukutla, L. [Electronic Systems Department, Arizona State University, 7001 E Williams Field Road, Mesa, AZ 85212 (United States); Wertz, J. [Hollingsworth and Vose Co., A.K. Nicholson Research Lab, 219 Townsend Road West Groton, MA 01472 (United States); Thommes, M. [Quantachrome Instruments, 1900 Corporate Drive, Boynton Beach, FL 33426 (United States)

2008-03-15

Gas diffusion layers (GDLs) were fabricated using non-woven carbon paper as a macro-porous layer substrate developed by Hollingsworth and Vose Company. A commercially viable coating process was developed using wire rod for coating micro-porous layer by a single pass. The thickness as well as carbon loading in the micro-porous layer was controlled by selecting appropriate wire thickness of the wire rod. Slurry compositions with solid loading as high as 10 wt.% using nano-chain and nano-fiber type carbons were developed using dispersion agents to provide cohesive and homogenous micro-porous layer without any mud-cracking. The surface morphology, wetting characteristics and pore size distribution of the wire rod coated GDLs were examined using FESEM, Goniometer and Hg porosimetry, respectively. The GDLs were evaluated in single cell PEMFC under various operating conditions (temperature and RH) using hydrogen and air as reactants. It was observed that the wire rod coated micro-porous layer with 10 wt.% nano-fibrous carbon based GDLs showed the highest fuel cell performance at 85 C using H{sub 2} and air at 50% RH, compared to all other compositions. (author)

Natural rubber: leather composites

OpenAIRE

Ravichandran,K.; Natchimuthu,N.

2005-01-01

Leather is a fibrous protein consisting of collagen in a three dimensionally crosslinked network. Chrome tanning of leather improves the appearance of leather but at the same time emits both solid and liquid chrome leather wastes. Scrap rubber recycling using untreated and neutralized leather fibrous particles in natural rubber has been studied. Vulcanization, mechanical, morphological and swelling properties of the natural rubber - scrap rubber composites containing neutralized leather have ...

Tri-component phononic crystals for underwater anechoic coatings

International Nuclear Information System (INIS)

Zhao, Honggang; Liu, Yaozong; Wen, Jihong; Yu, Dianlong; Wen, Xisen

2007-01-01

Localized resonance in phononic crystal, composed of three-dimensional arrays of composite units, has been discovered recently. The composite unit is a high-density sphere coated by soft silicon rubber. In this Letter, the absorptive properties induced by the localized resonance are systemically investigated. The mode conversions during the Mie scattering of a single coated lead sphere in unbounded epoxy are analyzed by referring the elements of the scattering matrix. Then the anechoic properties of a slab containing a plane of such composite scatterers are investigated with the multiple-scattering method by accounting the effects of the multiple scattering and the viscous dissipation. The results show that the longitudinal to transverse mode conversion nearby the locally resonant region is an effective way to enhance the anechoic performance of the finite slab of phononic crystal. Then, the influences of the viscoelasticity of the silicon rubber and the coating thickness on the acoustic properties of the finite slab are investigated for anechoic optimization. Finally, we synthetically consider the destructive scattering in the finite slab of phononic crystal and the backing, and design an anechoic slab composed of bi-layer coated spheres. The results show that the most of the incident energy is absorbed at the desired frequency band

Nanosílice como carga en la RTV SR usada para cubrir aisladores; Nanosilica as filler in the Room temperature vulcanized silicone rubber used to coat insulators

Directory of Open Access Journals (Sweden)

Ignat Pérez Almirall

2014-04-01

Full Text Available En el presente trabajo se realiza un estudio sobre la influencia que tiene agregar como carga nanosílice a la goma de silicona vulcanizada a temperatura ambiente (RTV SR, por sus siglas en inglés que es empleada para cubrir aisladores de vidrio o de porcelana. Con este objetivo se observó la dispersión de la nanosílice en la RTV SR por medio de microscopía electrónica de barrido (MEV, por sus siglas en inglés, se midió la permitividad de la RTV SR con y sin nanosílice para varias frecuencias y se evaluó la influencia que tiene la nanosílice en la resistencia a la erosión. Además fueron medidas las corrientes de fuga durante ensayos de niebla salina a aisladores de vidrio pintados con estos recubrimientos, analizando también la pérdida de hidrofobicidad que ocurre durante el ensayo y su recuperación una vez finalizado el mismo.  The present research work carries out a study on the influence of nanosilica on room temperature vulcanized silicone rubber (RTV SR used to coat insulators. Considering this objective, the dispersion of nanosilica was observed by means of scanning electron microscopy (MEV, the permittivity of the room temperature vulcanized silicone rubber was measured with and without nanosilica for different frequencies and the influence of nanosilica in erosion resistance. Leakage currents were also measured during salt spray tests to glass insulators covered with these coatings; the loss of hidrophobicity during the test was also measured and its recovery was analyzed the test was finished.

Nanosílice como carga en la RTV SR usada para cubrir aisladores/ Nanosilica as filler in the Room temperature vulcanized silicone rubber used to coat insulators

Directory of Open Access Journals (Sweden)

Ignat Pérez Almirall

2012-02-01

Full Text Available En el presente trabajo se realiza un estudio sobre la influencia que tiene agregar como carga nanosílice a la goma de silicona vulcanizada a temperatura ambiente (RTV SR, por sus siglas en inglés que es empleada para cubrir aisladores de vidrio o de porcelana. Con este objetivo se observó la dispersión de la nanosílice en la RTV SR por medio de microscopía electrónica de barrido (MEV, por sus siglas en inglés, se midió la permitividad de la RTV SR con y sin nanosílice para varias frecuencias y se evaluó la influencia que tiene la nanosílice en la resistencia a la erosión. Además fueron medidas las corrientes de fuga durante ensayos de niebla salina a aisladores de vidrio pintados con estos recubrimientos, analizando también la pérdida de hidrofobicidad que ocurre durante el ensayo y su recuperación una vez finalizado el mismo.The present research work carries out a study on the influence of nanosilica on room temperature vulcanized silicone rubber (RTV SR used to coat insulators. Considering this objective, the dispersion of nanosilica was observed by means of scanning electron microscopy (MEV, the permittivity of the room temperature vulcanized silicone rubber was measured with and without nanosilica for different frequencies and the influence of nanosilica in erosion resistance. Leakage currents were also measured during salt spray tests to glass insulators covered with these coatings; the loss of hidrophobicity during the test was also measured and its recovery was analyzed the test was finished.

Rubber compounding and processing

CSIR Research Space (South Africa)

John, MJ

2014-06-01

Full Text Available This chapter presents an overview on the compounding and processing techniques of natural rubber compounds. The introductory portion deals with different types of rubbers and principles of rubber compounding. The primary and secondary fillers used...

Improvement of the optical and morphological properties of microlens arrays fabricated by laser using a sol–gel coating

International Nuclear Information System (INIS)

Nieto, Daniel; Gómez-Varela, Ana Isabel; Martín, Yolanda Castro; O’Connor, Gerard M.; Flores-Arias, María Teresa

2015-01-01

Highlights: • Microlens arrays were fabricated on soda-lime glass using a Ti:Sapphire laser. • A SiO 2 coating prepared via sol–gel route was used to improve the microlens quality. • The sol–gel coating was deposited at the microlens top surface using a dip coating. • Optical properties of the microlenses were improved by the coating. - Abstract: We present a simple, repeatable and non-contaminant method to improve the optical and morphological properties of microlens arrays. It consists on depositing hybrid SiO 2 (TEOS, MTES) coatings via sol–gel route onto microlens arrays fabricated using a Ti:Sapphire Femtosecond Amplitude Systems S-pulse HP laser operating at 1030 nm. The deposited silica sol–gel layer reduces the surface roughness (quantified as the root mean square) and increases the quality of the interstices between the microlenses generated by the ablation process, thus improving the contrast and homogeneity of the foci of the microlens array. The proposed technique allows us to obtain microlenses with a diameter in the range of 15–20 μm and a depth of 1.5–15 μm. For the characterization of the micro-optical structures, the UV–visible spectroscopy, spectral ellipsometry, confocal microscopy and beam profilometry were used. The proof-of-principle presented in this paper can be used to improve the optical and morphological properties of micro-optical systems of different nature by tailoring the parameters involved in both the laser ablation and sol–gel processes comprising the starting materials, solvent and catalysts nature and concentration, hydrolysis ratio, aging time and/or deposition conditions

Improvement of the optical and morphological properties of microlens arrays fabricated by laser using a sol–gel coating

Energy Technology Data Exchange (ETDEWEB)

Nieto, Daniel, E-mail: daniel.nieto@usc.es [Microoptics and GRIN Optics Group, Applied Physics Department, Faculty of Physics, University of Santiago de Compostela, Santiago de Compostela E15782 (Spain); Gómez-Varela, Ana Isabel [Microoptics and GRIN Optics Group, Applied Physics Department, Faculty of Physics, University of Santiago de Compostela, Santiago de Compostela E15782 (Spain); Martín, Yolanda Castro [Instituto de Cerámica y Vidrio (CSIC), Kelsen 5, Campus de Cantoblanco, 28049 Madrid (Spain); O’Connor, Gerard M. [School of Physics, National Centre for Laser Applications, National University of Ireland, University Road, Galway (Ireland); Flores-Arias, María Teresa, E-mail: maite.flores@usc.es [Microoptics and GRIN Optics Group, Applied Physics Department, Faculty of Physics, University of Santiago de Compostela, Santiago de Compostela E15782 (Spain)

2015-10-01

Highlights: • Microlens arrays were fabricated on soda-lime glass using a Ti:Sapphire laser. • A SiO{sub 2} coating prepared via sol–gel route was used to improve the microlens quality. • The sol–gel coating was deposited at the microlens top surface using a dip coating. • Optical properties of the microlenses were improved by the coating. - Abstract: We present a simple, repeatable and non-contaminant method to improve the optical and morphological properties of microlens arrays. It consists on depositing hybrid SiO{sub 2} (TEOS, MTES) coatings via sol–gel route onto microlens arrays fabricated using a Ti:Sapphire Femtosecond Amplitude Systems S-pulse HP laser operating at 1030 nm. The deposited silica sol–gel layer reduces the surface roughness (quantified as the root mean square) and increases the quality of the interstices between the microlenses generated by the ablation process, thus improving the contrast and homogeneity of the foci of the microlens array. The proposed technique allows us to obtain microlenses with a diameter in the range of 15–20 μm and a depth of 1.5–15 μm. For the characterization of the micro-optical structures, the UV–visible spectroscopy, spectral ellipsometry, confocal microscopy and beam profilometry were used. The proof-of-principle presented in this paper can be used to improve the optical and morphological properties of micro-optical systems of different nature by tailoring the parameters involved in both the laser ablation and sol–gel processes comprising the starting materials, solvent and catalysts nature and concentration, hydrolysis ratio, aging time and/or deposition conditions.

In situ fabrication of blue ceramic coatings on wrought Al Alloy 2024 by plasma electrolytic oxidation

Energy Technology Data Exchange (ETDEWEB)

Wang Zhijiang; Nie Xueyuan; Hu, Henry; Hussein, Riyad O. [Department of Mechanical, Automotive and Materials Engineering, University of Windsor, Windsor, Ontario N9B 3P4 (Canada)

2012-03-15

In situ formation of ceramic coatings on 2024 Al alloy with a blue color was successfully achieved using a plasma electrolytic oxidation process working at atmospheric pressure. This novel blue ceramic coating overcomes the shortcomings of surface treatments resulting from conventional dyeing processes by depositing organic dyes into the porous structure of anodic film, which has poor resistance to abrasion and rapid fading when exposed to sunlight. X-ray diffraction, scanning electron microscopy, and energy dispersive spectroscopy were employed to characterize the microstructure of the blue ceramic coating. The fabricated ceramic coating was composed of CoAl{sub 2}O{sub 4}, {alpha}-Al{sub 2}O{sub 3}, and {gamma}-Al{sub 2}O{sub 3.} By controlling the working parameters, the distribution of the CoAl{sub 2}O{sub 4} phase on the surface can be adjusted, and plays a key role in the appearance of the coating. Electrochemical testing, thermal cycling method, and pin-on-disk sliding wear testing were employed to evaluate corrosion, thermal cycling, and wear resistance of the ceramic coatings. The results indicate that the blue ceramic coating has a similar polarization resistance to that of conventional anodic film and can significantly enhance the corrosion resistance of aluminum alloy. There are no destructive horizontal cracks observed within the blue ceramic coating when subjected to 120 times of thermal cycling, which heats the samples up to 573 K and followed by submersion in water at room temperature for 10 min. Compared with the aluminum substrate as well as a conventional anodic film coated aluminum sample, the wear resistance of the blue ceramic coating coated sample was significantly increased while the coefficient of friction was decreased from 0.34 to 0.14.

Natural rubber: leather composites

Directory of Open Access Journals (Sweden)

K. Ravichandran

2005-06-01

Full Text Available Leather is a fibrous protein consisting of collagen in a three dimensionally crosslinked network. Chrome tanning of leather improves the appearance of leather but at the same time emits both solid and liquid chrome leather wastes. Scrap rubber recycling using untreated and neutralized leather fibrous particles in natural rubber has been studied. Vulcanization, mechanical, morphological and swelling properties of the natural rubber - scrap rubber composites containing neutralized leather have been discussed. Use of chrome leather particles has been found to improve the consumption of scrap rubber powder in natural rubber formulations. Polymer composites based on leather wastes as fillers are reported to be useful for many applications such as in construction materials, automobile interior moldings, heat and sound insulating boards, shoe soles, flooring materials and moldings with good anti-static properties, air permeability and good appearances.

Rational design and fabrication of highly transparent, flexible, and thermally stable superhydrophobic coatings from raspberry-like hollow silica nanoparticles

Science.gov (United States)

Zou, Xinshu; Tao, Chaoyou; Yang, Ke; Yang, Fan; Lv, Haibing; Yan, Lianghong; Yan, Hongwei; Li, Yuan; Xie, Yongyong; Yuan, Xiaodong; Zhang, Lin

2018-05-01

Multifunctional coatings with superhydrophobicity, high transparency, thermal stability, flexibility, and ultralow refractive index have been investigated for many years. They have promising applications in industries such as in electronic and optical devices, photonic materials, and templates for fabricating biological and chemical sensors. However, the relatively complex preparation technology of these coatings or difficult to possess these properties simultaneously are still the main factors that limit their wide application. In this paper, we report a facile atmospheric approach to create transparent multifunctional raspberry-like particulate coatings with a low refractive index, which were obtained via one-pot base-catalyzed sol-gel process using tetraethyl orthosilicate (TEOS) and 1H, 1H, 2H, 2H-perfluorooctyltrimethoxysilane (POTS) as co-precursors. The excellent superhydrophobicity, mechanical flexibility, self-cleaning property, thermal and chemical stability of the as-fabricated coatings were demonstrated. The refractive indices of coatings can be easily tuned at a range of 1.07-1.16. Particularly, the resulted samples on the K9 glasses exhibited superhydrophobicity with a water contact angle (WCA) of 162° when the scale ratio of the POTS and TEOS was 1.0. The superhydrophobicity of the as-prepared coatings could last for more than half a year under indoor condition, demonstrating the long stability of the superhydrophobicity. Furthermore, we demonstrated that this simple efficient method could be extended to different substrates, including K9 glass, Polyvinyl chloride (PVC), stainless steel, aluminum alloy, and gingko leaf, to achieve superhydrophobicity. Interestingly, the superhydrophobicty of the coatings transferred to superhydrophilicity (WCA < 5°) by calcination at 500 °C, which resulted in a good antifogging property. Moreover, the coatings were not sensitive to the strong acid (pH = 1) and kept their superhydrophobic state for a long time

Fabrication of an Anisotropic Superhydrophobic Polymer Surface Using Compression Molding and Dip Coating

Directory of Open Access Journals (Sweden)

Kyong-Min Lee

2017-11-01

Full Text Available Many studies of anisotropic wetting surfaces with directional structures inspired from rice leaves, bamboo leaves, and butterfly wings have been carried out because of their unique liquid shape control and transportation. In this study, a precision mechanical cutting process, ultra-precision machining using a single crystal diamond tool, was used to fabricate a mold with microscale directional patterns of triangular cross-sectional shape for good moldability, and the patterns were duplicated on a flat thermoplastic polymer plate by compression molding for the mass production of an anisotropic wetting polymer surface. Anisotropic wetting was observed only with microscale patterns, but the sliding of water could not be achieved because of the pinning effect of the micro-structure. Therefore, an additional dip coating process with 1H, 1H, 2H, 2H-perfluorodecythricholosilanes, and TiO2 nanoparticles was applied for a small sliding angle with nanoscale patterns and a low surface energy. The anisotropic superhydrophobic surface was fabricated and the surface morphology and anisotropic wetting behaviors were investigated. The suggested fabrication method can be used to mass produce an anisotropic superhydrophobic polymer surface, demonstrating the feasibility of liquid shape control and transportation.

Rubber

Science.gov (United States)

Graves, D. F.

The word "rubber" immediately brings to mind materials that are highly flexible and will snap back to their original shape after being stretched. In this chapter a variety of materials are discussed that possess this odd characteristics. There will also be a discussion on the mechanism of this "elastic retractive force." Originally, rubber meant the gum collected from a tree growing in Brazil. The term "rubber" was coined for this material by the English chemist Joseph Priestley, who noted that it was effective for removing pencil marks from paper. Today, in addition to Priestley's natural product, many synthetic materials are made that possess these characteristics and many other properties. The common features of these materials are that they are made up of long-chain molecules that are amorphous (not crystalline), and the chains are above their glass transition temperature at room temperature.

Fabrication of sealed radiation sources

International Nuclear Information System (INIS)

Mars, Jean.

1977-01-01

The description is given for fabricating a sealed radiation source, consisting in depositing on a metal substrate a thin active coat of a radioelement, termed first coat, submitting this coated substrate to an oxidation treatment in order to obtain on the first coat an inactive coat of an oxide of the metal, termed second coat, and depositing a coat of varnish on this second inactive coat [fr

ZIF-8 Membranes with Improved Reproducibility Fabricated from Sputter-Coated ZnO/Alumina Supports

KAUST Repository

Yu, Jian

2015-11-10

Zeolitic imidazolate framework-8 (ZIF-8) membrane has shown great potential for propylene/propane separation based on molecular sieving mechanism. Although diverse synthesis strategies were applied to prepare ZIF-8 membranes, it is still a challenge for reproducible fabrication of high-quality membranes. In this study, high-quality ZIF-8 membranes were prepared through hydrothermal synthesis under the partial self-conversion of sputter-coated ZnO layer on porous α-alumina supports. The reproducibility was significantly improved, compared with that from sol-gel coated ZnO layer, due to the highly controllable sputtering deposition of ZnO precursor. The relationship between the quality of as-synthesized membrane and amount of deposited ZnO was also determined. The effect of pressure drop in C3H6/C3H8 separation on separating performance was also examined.

Corrosion and wear behavior of Ni60CuMoW coatings fabricated by combination of laser cladding and mechanical vibration processing

Energy Technology Data Exchange (ETDEWEB)

Liu, Hongxi, E-mail: piiiliuhx@sina.com [School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093 (China); Xu, Qian [Faculty of Adult Education, Kunming University of Science and Technology, Kunming 650051 (China); Wang, Chuanqi; Zhang, Xiaowei [School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093 (China)

2015-02-05

Highlights: • Ni60CuMoW coatings were fabricated by mechanical vibration assisted laser cladding hybrid process. • The maximum micro-hardness of the coating with mechanical vibration increases by 16%. • The mass loss and friction coefficient of the coating decreases by 17% and 16%, respectively. • The E{sub corr} positive shifts 1134.9 mV and i{sub corr} decreases by nearly one order of magnitude. • The ideal vibration parameters is vibration frequency 200 Hz and vibration amplitude 140 μm. - Abstract: Ni60CuMoW composite coatings were fabricated on 45 medium carbon steel using mechanical vibration assisted laser cladding surface modification processing. The microstructure, element distribution, phase composition, microhardness, wear and corrosion resistance of cladding coatings were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy disperse spectroscopy (EDS), hardness tester, friction and wear apparatus and electrochemical workstation. The results indicate that the microstructure of M{sub 23}C{sub 6} (Cr{sub 23}C{sub 6} or (Fe, Ni){sub 23}C{sub 6}) carbide dispersion strengthening phase is uniformly distributed in eutectic (Ni, Fe) phase. The in-situ BCr and MoC compounds distribute in lamellar structure Fe{sub 3}B and dendrite Fe{sub 3}Ni{sub 3}Si, and some new W{sub 2}C phases also generated in Ni60CuMoW coating. In addition, the coarse dendrite has been replaced by some fine grain structure at the bonding interface. The fine grain hard phase makes the average microhardness of cladding coating increase from 720 to 835 HV{sub 0.5}. Under the condition of 200 Hz mechanical vibration frequency, the wear mass loss and friction coefficient of Ni60CuMoW coating are 7.6 mg and 0.068, 17% and 16% lower than the coating without mechanical vibration, respectively. The corrosion potential of cladding coating with mechanical vibration increases by 1134.9 mV and the corrosion current density decreases by nearly one order of

A comparative study of natural rubber modified with ground tire rubber of truck

OpenAIRE

Binti Haridan, Ili Liyana

2016-01-01

The recycling of waste rubber has considerable significance in term of environmental protection and energy conservation. Considering that most of the relevant literature is concerned with tire recycling, the aim of this work was to develop and characterize the elastomeric samples of natural rubber (NR) composites filled with ground tire rubber of truck (GTR) devulcanized by microwave (DGTR). The tire rubber was ground under ambient conditions and subjected to microwave exposure for 3, 5 and ...

Fabrication and characterization of 6,13-bis(triisopropylsilylethynyl)-pentacene active semiconductor thin films prepared by flow-coating method

Energy Technology Data Exchange (ETDEWEB)

Mohamad, Khairul Anuar; Rusnan, Fara Naila; Seria, Dzulfahmi Mohd Husin; Saad, Ismail; Alias, Afishah [Nano Engineering & Materials (NEMs) Research Group, Faculty of Engineering Universiti Malaysia Sabah, Kota Kinabalu 88400 Sabah (Malaysia); Katsuhiro, Uesugi; Hisashi, Fukuda [Division of Engineering for Composite Functions, Muroran Institute of Technology 27-1 Mizumoto, Muroran 050-8585 Hokkaido (Japan)

2015-08-28

Investigation on the physical characterization and comparison of organic thin film based on a soluble 6,13-bis(triisopropylsilylethynyl) (TIPS) pentacene is reported. Oriented thin-films of pentacene have been successfully deposited by flow-coating method, in which the chloroform solution is sandwiched between a transparent substrate and a slide glass, followed by slow-drawing of the substrate with respect to the slide glass. Molecular orientation of flow-coated TIPS-pentacene is comparable to that of the thermal-evaporated pentacene thin film by the X-ray diffraction (XRD) results. XRD results showed that the morphology of flow-coated soluble pentacene is similar to that of the thermal-evaporated pentacene thin films in series of (00l) diffraction peaks where the (001) diffraction peaks are strongest in the nominally out-of-plane intensity and interplanar spacing located at approximately 2θ = 5.33° (d-spacing, d{sub 001} = 16 Å). Following that, ITO/p-TIPS-pentacene/n-ZnO/Au vertical diode was fabricated. The diode exhibited almost linear characteristics at low voltage with nonlinear characteristics at higher voltage which similar to a pn junction behavior. The results indicated that the TIPS-pentacene semiconductor active thin films can be used as a hole injection layer for fabrication of a vertical organic transistor.

Fabrication and characterization of boron-doped nanocrystalline diamond-coated MEMS probes

Science.gov (United States)

Bogdanowicz, Robert; Sobaszek, Michał; Ficek, Mateusz; Kopiec, Daniel; Moczała, Magdalena; Orłowska, Karolina; Sawczak, Mirosław; Gotszalk, Teodor

2016-04-01

Fabrication processes of thin boron-doped nanocrystalline diamond (B-NCD) films on silicon-based micro- and nano-electromechanical structures have been investigated. B-NCD films were deposited using microwave plasma assisted chemical vapour deposition method. The variation in B-NCD morphology, structure and optical parameters was particularly investigated. The use of truncated cone-shaped substrate holder enabled to grow thin fully encapsulated nanocrystalline diamond film with a thickness of approx. 60 nm and RMS roughness of 17 nm. Raman spectra present the typical boron-doped nanocrystalline diamond line recorded at 1148 cm-1. Moreover, the change in mechanical parameters of silicon cantilevers over-coated with boron-doped diamond films was investigated with laser vibrometer. The increase of resonance to frequency of over-coated cantilever is attributed to the change in spring constant caused by B-NCD coating. Topography and electrical parameters of boron-doped diamond films were investigated by tapping mode AFM and electrical mode of AFM-Kelvin probe force microscopy (KPFM). The crystallite-grain size was recorded at 153 and 238 nm for boron-doped film and undoped, respectively. Based on the contact potential difference data from the KPFM measurements, the work function of diamond layers was estimated. For the undoped diamond films, average CPD of 650 mV and for boron-doped layer 155 mV were achieved. Based on CPD values, the values of work functions were calculated as 4.65 and 5.15 eV for doped and undoped diamond film, respectively. Boron doping increases the carrier density and the conductivity of the material and, consequently, the Fermi level.

Natural Rubber Modification For Upper Layer Of Rubberized Asphalt Paving Block AS Shock Absorber

OpenAIRE

Nasruddin, Nasruddin

2017-01-01

The research of rubber compounding modification for upper layer of rubberized asphalt paving block as shock absorber using natural rubber, styrene butadiene rubber (SBR) as synthetic rubber, fly ash as filler and also vegetable oil as plasticizer has been conducted. The research design was varying the filler Si-69, fly ash and palm oil. The five formulas A, B, C, D, and E designed by varying the amount of Si-69 (48.5; 50.75; 53.00; 55.25; and 57.50) phr; coal fly ash (4.75, 7.00, 9.25, 11.50 ...

Reinforcing styrene butadiene rubber with lignin-novolac epoxy resin networks

Directory of Open Access Journals (Sweden)

P. Yu

2015-01-01

Full Text Available In this study, lignin-novolac epoxy resin networks were fabricated in the styrene butadiene rubber (SBR matrix by combination of latex compounding and melt mixing. Firstly, SBR/lignin compounds were co-coagulated by SBR latex and lignin aqueous solution. Then the novolac epoxy resin (F51 was added in the SBR/lignin compounds by melt compounding method. F51 was directly cured by lignin via the ring-opening reaction of epoxy groups of F51 and OH groups (or COOH groups of lignin during the curing process of rubber compounds, as was particularly evident from Fourier transform infrared spectroscopy (FTIR studies and maximum torque of the curing analysis. The existence of lignin-F51 networks were also detected by scanning electron microscope (SEM and dynamic mechanical analysis (DMA. The structure of the SBR/lignin/F51 was also characterized by rubber process analyzer (RPA, thermogravimetric analysis (TGA and determination of crosslinking density. Due to rigid lignin-F51 networks achieved in SBR/lignin/F51 composites, it was found that the hardness, modulus, tear strength, crosslinking density, the temperature of 5 and 10% weight-loss were significantly enhanced with the loading of F51.

Precise Morphology Control and Continuous Fabrication of Perovskite Solar Cells Using Droplet-Controllable Electrospray Coating System.

Science.gov (United States)

Hong, Seung Chan; Lee, Gunhee; Ha, Kyungyeon; Yoon, Jungjin; Ahn, Namyoung; Cho, Woohyung; Park, Mincheol; Choi, Mansoo

2017-03-08

Herein, we developed a novel electrospray coating system for continuous fabrication of perovskite solar cells with high performance. Our system can systemically control the size of CH 3 NH 3 PbI 3 precursor droplets by modulating the applied electrical potential, shown to be a crucial factor for the formation of perovskite films. As a result, we have obtained pinhole-free and large grain-sized perovskite solar cells, yielding the best PCE of 13.27% with little photocurrent hysteresis. Furthermore, the average PCE through the continuous coating process was 11.56 ± 0.52%. Our system demonstrates not only the high reproducibility but also a new way to commercialize high-quality perovskite solar cells.

Photocatalytic self-cleaning cotton fabrics with platinum (IV) chloride modified TiO{sub 2} and N-TiO{sub 2} coatings

Energy Technology Data Exchange (ETDEWEB)

Long, Mingce, E-mail: long_mc@sjtu.edu.cn [School of Environmental Science and Engineering, Shanghai Jiao Tong University, 800 Dong Chuan Road, Shanghai, 200240 (China); Key Laboratory for Thin Film and Microfabrication of the Ministry of Education, Shanghai Jiao Tong University, 800 Dong Chuan Road, Shanghai, 200240 (China); Zheng, Longhui; Tan, Beihui [School of Environmental Science and Engineering, Shanghai Jiao Tong University, 800 Dong Chuan Road, Shanghai, 200240 (China); Shu, Heping [Xiaoxi New Materials Science and Technology (Shanghai) Co. Ltd., 655 Cangyuan Road, Shanghai, 200240 (China)

2016-11-15

Highlights: • Platinum (IV) chloride modified TiO{sub 2} and N-TiO{sub 2} nanosols are synthesized. • Pt-TiO{sub 2} coatings display enhanced performance in the degradation of MO and stains. • Surface attached PtCl{sub 6}{sup 2−} enable visible light activity of TiO{sub 2} coated cotton fabric. - Abstract: To enable photocatalytic self-cleaning cotton fabrics working under visible light irradiation, platinum (IV) chloride modified TiO{sub 2} (Pt-TiO{sub 2}) and N-TiO{sub 2} (Pt-N-TiO{sub 2}) nanosols are synthesized through a low temperature precipitation-peptization method. According to the characterizations of XRD, DRS and TEM, all nanoparticles are anatase nanocrystallites in the sizes of less than 10 nm, while N-TiO{sub 2} nanoparticles have better crystallization and smaller sizes. However, the cotton fabrics functionalized with Pt-TiO{sub 2} display significantly enhanced photocatalytic activity for methyl orange degradation and coffee stain removal under both solar simulator and visible light irradiation, while the performance of that coatings of Pt-N-TiO{sub 2} is poor. Further XRF and XPS results indicate that surface species on N-TiO{sub 2} block the adsorption of PtCl{sub 6}{sup 2−} anions, whereas these anions strongly attach on the surface of TiO{sub 2} nanoparticles, and accordingly enable functionalized cotton fabrics efficient visible light driven activities based on a mechanism of charge transfer from ligand to metal (CTLM) excitation.

Fundamental studies on dynamic wear behavior of SBR rubber compounds modified by SBR rubber powder

OpenAIRE

Euchler, Eric; Heinrich, Gert; Michael, Hannes; Gehde, Michael; Stocek, Radek; Kratina, Ondrej; Kipscholl, Reinhold; Bunzel, Jörg-Michael; Saal, Wolfgang

2016-01-01

The aim of this study is focused on the experimental investigation of dynamic wear behavior of carbon black filled rubber compounds comprising pristine styrene butadiene rubber (SBR) together with incorporated SBR ground rubber (rubber powder). We also analyzed and described quantitatively the service conditions of some dynamically loaded rubber products, which are liable to wear (e.g. conveyor belts, tires). Beside the well-known standard test method to characterize wear resistance at steady...

The fabrication, nano/micro-structure, heat- and wear-resistance of the superhydrophobic PPS/PTFE composite coatings.

Science.gov (United States)

Wang, Huaiyuan; Zhao, Jingyan; Zhu, Youzhuang; Meng, Yang; Zhu, Yanji

2013-07-15

A simple engineering method was used to fabricate stability and wear-resistance of superhydrophobic PPS-based PPS/PTFE surfaces through nano/micro-structure design and modification of the lowest surface energy groups (-CF2-), which was inspired by the biomimic lotus leaves. The hydrophobic properties and wear-resistance of the coatings were measured by a contact angle meter and evaluated on a pin-on-disk friction and wear tester, respectively. Moreover, the surfaces of the PPS/PTFE composite coatings were investigated by means of scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), X-ray diffractometry (XRD), and thermogravimetry (TG) analysis. Results showed that the highest contact angle of the PPS/PTFE surface, with papillae-like randomly distributed double-scale structure, could reach up to 162°. When 1 wt.% PDMS was added, the highest contact angle could hold is 172°. The coatings also retained superhydrophobicity, even under high temperature environment. The investigation also indicated that the coatings were not only superhydrophobic but also oleophobic behavior at room temperature, such as the crude oil, glycerol, and oil-water mixture. The PPS/45%PTFE coatings had more stable friction coefficient and excellent wear-resistance (331,407 cycles) compared with those with less than 45% of PTFE. Copyright © 2012 Elsevier Inc. All rights reserved.

Bonding properties of acrylonitrile butadiene rubber with polyamide mediated by a functional layer of silane coupling agent

International Nuclear Information System (INIS)

Sang, J.; Aisawa, S.; Hirahara, H.; Mori, K.

2017-01-01

This study demonstrates that coating layers, expected to be formed as self-assembled monolayers, of silane coupling agents can act as adhesion layers as the hydrogenated acrylonitrile butadiene rubber (HNBR) and polyamide (PA6) plate interfaces. The resulting PA6/HNBR joints showed excellent adhesion properties with cohesive failure and the interfaces were jointed through chemical bonds, which were confirmed by swelling tests. The surfaces and bonding properties of rubber and PA6 were studied by means of peel tests, X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), and nanoscale infrared microscopy and chemical imaging (AFM-IR). (authors)

Hardness measurements of silicon rubber and polyurethane rubber cured by ionizing radiation

International Nuclear Information System (INIS)

Basfar, A.A.

1995-01-01

This work investigates the hardness of both silicon rubber and polyurethane rubber cured by ionizing radiation. Shore A Hardness is used to characterize the subject elastomers in relation to the crosslinking process. Various formulations of both materials have been investigated in order to achieve the optimum cure conditions desired. A small amount of the curing agent has been incorporated in some formulations in order to reduce the required dose to achieve full cure conditions. Silicon rubber has shown improvements in hardness as absorbed dose is increased, whereas hardness remained constant over a range of absorbed doses for polyurethane rubber

The rubber tree genome reveals new insights into rubber production and species adaptation

OpenAIRE

Tang, Chaorong; Yang, Meng; Fang, Yongjun; Luo, Yingfeng; Gao, Shenghan; Xiao, Xiaohu; An, Zewei; Zhou, Binhui; Zhang, Bing; Tan, Xinyu; Yeang, Hoong Yeet; Qin, Yunxia; Yang, Jianghua; Lin, Qiang; Mei, Hailiang

2016-01-01

The Para rubber tree (Hevea brasiliensis) is an economically important tropical tree species that produces natural rubber, an essential industrial raw material. Here we present a high-quality genome assembly of this species (1.37 Gb, scaffold N50 = 1.28 Mb) that covers 93.8% of the genome (1.47 Gb) and harbours 43,792 predicted protein-coding genes. A striking expansion of the REF/SRPP (rubber elongation factor/small rubber particle protein) gene family and its divergence into several laticif...

Aqueous-Based Fabrication of Low-VOC Nanostructured Block Copolymer Films as Potential Marine Antifouling Coatings.

Science.gov (United States)

Kim, Kris S; Gunari, Nikhil; MacNeil, Drew; Finlay, John; Callow, Maureen; Callow, James; Walker, Gilbert C

2016-08-10

The ability to fabricate nanostructured films by exploiting the phenomenon of microphase separation has made block copolymers an invaluable tool for a wide array of coating applications. Standard approaches to engineering nanodomains commonly involve the application of organic solvents, either through dissolution or annealing protocols, resulting in the release of volatile organic compounds (VOCs). In this paper, an aqueous-based method of fabricating low-VOC nanostructured block copolymer films is presented. The reported procedure allows for the phase transfer of water insoluble triblock copolymer, poly(styrene-block-2 vinylpyridine-block-ethylene oxide) (PS-b-P2VP-b-PEO), from a water immiscible phase to an aqueous environment with the assistance of a diblock copolymeric phase transfer agent, poly(styrene-block-ethylene oxide) (PS-b-PEO). Phase transfer into the aqueous phase results in self-assembly of PS-b-P2VP-b-PEO into core-shell-corona micelles, which are characterized by dynamic light scattering techniques. The films that result from coating the micellar solution onto Si/SiO2 surfaces exhibit nanoscale features that disrupt the ability of a model foulant, a zoospore of Ulva linza, to settle. The multilayered architecture consists of a pH-responsive P2VP-"shell" which can be stimulated to control the size of these features. The ability of these nanostructured thin films to resist protein adsorption and serve as potential marine antifouling coatings is supported through atomic force microscopy (AFM) and analysis of the settlement of Ulva linza zoospore. Field trials of the surfaces in a natural environment show the inhibition of macrofoulants for 1 month.

Radiation-induced deterioration of natural rubber and isoprene rubber vulcanizates

International Nuclear Information System (INIS)

Kohjiya, Shinzo; Matsumura, Yasushige; Yamashita, Shinzo; Matsuyama, Tomochika; Yamaoka, Hitoshi.

1984-01-01

Natural rubber (NR) and isoprene rubber (IR) were cured by sulfur and accelerator to give rubber vulcanizates. Both vulcanizates were subject to solvent extraction to purify them, followed by the γ-ray irradiation in air at room temperature. The deterioration by γ-ray (0-20 Mrad) was investigated by the changes of tensile properties, hardness, swelling, and ATR-IR spectra. The tensile strength decreased much by a few Mrad irradiation, which is elucidated due to the difficulty of stretch-induced crystallization of polyisoprene after the irradiation. Modulus at 50 % elongation, network-chain density, and hardness did not show significant variation with the γ-ray dose. These irradiation results suggest both degradation and crosslinking occur comparably in the rubber vulcanizates and the regularity of polyisoprene chains may be somewhat randomized to prevent them from crystallizing on stretching. (author)

Rubber Reclamation

Science.gov (United States)

Williams, Kathryn R.

2007-01-01

The safety and health hazards related to recycling of used rubber, due to the scarcity and high price of virgin rubber are reported. Various threats like stagnant water pools trapped in tires leading to diseases and ignited tires, which become very difficult to extinguish and generating smoke that is extremely detrimental to the environment, have…

Pixelated coatings and advanced IR coatings

Science.gov (United States)

Pradal, Fabien; Portier, Benjamin; Oussalah, Meihdi; Leplan, Hervé

2017-09-01

Reosc developed pixelated infrared coatings on detector. Reosc manufactured thick pixelated multilayer stacks on IR-focal plane arrays for bi-spectral imaging systems, demonstrating high filter performance, low crosstalk, and no deterioration of the device sensitivities. More recently, a 5-pixel filter matrix was designed and fabricated. Recent developments in pixelated coatings, shows that high performance infrared filters can be coated directly on detector for multispectral imaging. Next generation space instrument can benefit from this technology to reduce their weight and consumptions.

Large-scale fabrication of superhydrophobic polyurethane/nano-Al2O3 coatings by suspension flame spraying for anti-corrosion applications

Science.gov (United States)

Chen, Xiuyong; Yuan, Jianhui; Huang, Jing; Ren, Kun; Liu, Yi; Lu, Shaoyang; Li, Hua

2014-08-01

This study aims to further enhance the anti-corrosion performances of Al coatings by constructing superhydrophobic surfaces. The Al coatings were initially arc-sprayed onto steel substrates, followed by deposition of polyurethane (PU)/nano-Al2O3 composites by a suspension flame spraying process. Large-scale corrosion-resistant superhydrophobic PU/nano-Al2O3-Al coatings were successfully fabricated. The coatings showed tunable superhydrophilicity/superhydrophobicity as achieved by changing the concentration of PU in the starting suspension. The layer containing 2.0 wt.%PU displayed excellent hydrophobicity with the contact angle of ∼151° and the sliding angle of ∼6.5° for water droplets. The constructed superhydrophobic coatings showed markedly improved anti-corrosion performances as assessed by electrochemical corrosion testing carried out in 3.5 wt.% NaCl solution. The PU/nano-Al2O3-Al coatings with superhydrophobicity and competitive anti-corrosion performances could be potentially used as protective layers for marine infrastructures. This study presents a promising approach for fabricatiing superhydrophobic coatings for corrosion-resistant applications.

Effect of Recycled Rubber Particles and Silica on Tensile and Tear Properties of Natural Rubber Composites

Directory of Open Access Journals (Sweden)

Velu CHANDRAN

2016-05-01

Full Text Available Application of scrap rubber and worn out tires in natural rubber compounds has been studied. The scrap rubber can, however, be recycled and compounded with natural rubber and thus can be generated as a rubber composite. In this work, recycled rubber particles (RRP were prepared using pulverization process. Then, RRP was blended with natural rubber and silica compounds, and it was synthesized by two- roll mill and hydraulic press at specified operating conditions. The samples ranging from 0 to 40 phr of RRP loaded with silica were used as constant filler. The mechanical properties and morphological analysis were carried out. The results showed that tensile strength and elongation at break gradually decreased with increasing RRP loading in natural rubber and silica compounds. Tensile modulus went down at 10 phr of RRP and then showed an increasing trend. Hardness increased up to 30 phr of RRP and tear strength increased up to 20 phr of RRP. A comparative study was also carried out with virgin natural rubber vulcanizates. The incorporation of RRP and silica up to 20 phr in natural rubber did not lower the performance of rubber articles. Morphological studies revealed that better filler dispersion, interfacial adhesion, and cross link density could increase the tensile and tear strengths.DOI: http://dx.doi.org/10.5755/j01.ms.22.2.7330

Adhesion property of epoxidized natural rubber (ENR-based adhesives containing calcium carbonate

Directory of Open Access Journals (Sweden)

2008-06-01

Full Text Available The adhesion property (i.e. viscosity, loop tack and peel strength of epoxidized natural rubber (ENR 25 and ENR 50 grade-based pressure-sensitive adhesive was studied in the presence of calcium carbonate. The range of calcium carbonate loaded was from 10 to 50 parts per hundred parts of rubber (phr. Coumarone-indene resin was used as the tackifier and its concentration was fixed at 80 phr. Toluene was chosen as the solvent throughout the investigation. The substrates (PET film/paper were coated with the adhesive using a SHEEN hand coater at a coating thickness of 60 µm. Viscosity of the adhesive was measured by a HAAKE Rotary Viscometer whereas loop tack and peel strength were determined by a Llyod Adhesion Tester operating at 30 cm/min. Results show that viscosity of ENR-based adhesives increases gradually with increase in calcium carbonate loading due to the concentration effect of the filler. However, for loop tack and peel strength, it passes through a maximum at 30 phr calcium carbonate, an observation which is attributed to the optimum wettability of adhesive on the substrate at this adhesive composition. ENR 25-based adhesive consistently exhibits higher adhesion property than ENR 50 for all calcium carbonate loadings studied.

Application of High-Velocity Oxygen-Fuel (HVOF Spraying to the Fabrication of Yb-Silicate Environmental Barrier Coatings

Directory of Open Access Journals (Sweden)

Emine Bakan

2017-04-01

Full Text Available From the literature, it is known that due to their glass formation tendency, it is not possible to deposit fully-crystalline silicate coatings when the conventional atmospheric plasma spraying (APS process is employed. In APS, rapid quenching of the sprayed material on the substrate facilitates the amorphous deposit formation, which shrinks when exposed to heat and forms pores and/or cracks. This paper explores the feasibility of using a high-velocity oxygen-fuel (HVOF process for the cost-effective fabrication of dense, stoichiometric, and crystalline Yb2Si2O7 environmental barrier coatings. We report our findings on the HVOF process optimization and its resultant influence on the microstructure development and crystallinity of the Yb2Si2O7 coatings. The results reveal that partially crystalline, dense, and vertical crack-free EBCs can be produced by the HVOF technique. However, the furnace thermal cycling results revealed that the bonding of the Yb2Si2O7 layer to the Silicon bond coat needs to be improved.

Comparison of Y{sub 2}O{sub 3}:Bi{sup 3+} phosphor thin films fabricated by the spin coating and radio frequency magnetron techniques

Energy Technology Data Exchange (ETDEWEB)

Jafer, R.M.; Yousif, A. [Department of Physics, University of the Free State, P.O. Box 339, Bloemfontein ZA 9300 (South Africa); Department of Physics, Faculty of Education, University of Khartoum, P.O. Box 321, Postal Code 11115 Omdurman (Sudan); Kumar, Vinod [Department of Physics, University of the Free State, P.O. Box 339, Bloemfontein ZA 9300 (South Africa); Photovoltaic Laboratory, Centre for Energy Studies, Indian Institute of Technology Delhi, New Delhi 110016 (India); Pathak, Trilok Kumar [Department of Physics, University of the Free State, P.O. Box 339, Bloemfontein ZA 9300 (South Africa); Semiconductor Physics Lab, Department of Physics, Gurukula Kangri University, Haridwar (India); Purohit, L.P. [Semiconductor Physics Lab, Department of Physics, Gurukula Kangri University, Haridwar (India); Swart, H.C., E-mail: swarthc@ufs.ac.za [Department of Physics, University of the Free State, P.O. Box 339, Bloemfontein ZA 9300 (South Africa); Coetsee, E., E-mail: CoetseeE@ufs.ac.za [Department of Physics, University of the Free State, P.O. Box 339, Bloemfontein ZA 9300 (South Africa)

2016-09-15

The reactive radio-frequency (RF) magnetron sputtering and spin coating fabrication techniques were used to fabricate Y{sub 2−x}O{sub 3}:Bi{sub x=0.5%} phosphor thin films. The two techniques were analysed and compared as part of investigations being done on the application of down-conversion materials for a Si solar cell. The morphology, structural and optical properties of these thin films were investigated. The X-ray diffraction results of the thin films fabricated by both techniques showed cubic structures with different space groups. The optical properties showed different results because the Bi{sup 3+} ion is very sensitive towards its environment. The luminescence results for the thin film fabricated by the spin coating technique is very similar to the luminescence observed in the powder form. It showed three obvious emission bands in the blue and green regions centered at about 360, 410 and 495 nm. These emissions were related to the {sup 3}P{sub 1}–{sup 1}S{sub 0} transition of the Bi{sup 3+} ion situated in the two different sites of the Y{sub 2}O{sub 3} matrix with I a-3(206) space group. Whereas the thin film fabricated by the radio frequency magnetron technique showed a broad single emission band in the blue region centered at about 416 nm. This was assigned to the {sup 3}P{sub 1}–{sup 1}S{sub 0} transition of the Bi{sup 3+} ion situated in one of the Y{sub 2}O{sub 3} matrix's sites with a Fm-3 (225) space group. The spin coating fabrication technique is suggested to be the best technique to fabricate the Y{sub 2}O{sub 3}:Bi{sup 3+} phosphor thin films. - Highlights: • RF sputtering and spin coating were used to fabricate Y{sub 2−x}O{sub 3}:Bi{sub x=0.5%} phosphor thin films. • XRD results of the two films showed cubic structures with different space groups. • PL showed different emission for the Bi{sup 3+} ions in the two films. • Three emission bands in the blue and green regions centered at about 360, 410 and 495 nm. • RF

Rod-coating: towards large-area fabrication of uniform reduced graphene oxide films for flexible touch screens.

Science.gov (United States)

Wang, Jie; Liang, Minghui; Fang, Yan; Qiu, Tengfei; Zhang, Jin; Zhi, Linjie

2012-06-05

A novel strategy is developed for the large-scale fabrication of reduced graphene oxide films directly on flexible substrates in a controlled manner by the combination of a rod-coating technique and room-temperature reduction of graphene oxide. The as-prepared films display excellent uniformity, good transparency and conductivity, and great flexibility in a touch screen. Copyright © 2012 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Fabrication of Long Period Gratings by Periodically Removing the Coating of Cladding-Etched Single Mode Optical Fiber Towards Optical Fiber Sensor Development.

Science.gov (United States)

Ascorbe, Joaquin; Corres, Jesus M; Del Villar, Ignacio; Matias, Ignacio R

2018-06-07

Here, we present a novel method to fabricate long period gratings using standard single mode optical fibers (SMF). These optical devices were fabricated in a three-step process, which consisted of etching the SMF, then coating it with a thin-film and, the final step, which involved removing sections of the coating periodically by laser ablation. Tin dioxide was chosen as the material for this study and it was sputtered using a pulsed DC sputtering system. Theoretical simulations were performed in order to select the appropriate parameters for the experiments. The responses of two different devices to different external refractive indices was studied, and the maximum sensitivity obtained was 6430 nm/RIU for external refractive indices ranging from 1.37 to 1.39.

Fabrication of Long Period Gratings by Periodically Removing the Coating of Cladding-Etched Single Mode Optical Fiber Towards Optical Fiber Sensor Development

Directory of Open Access Journals (Sweden)

Joaquin Ascorbe

2018-06-01

Full Text Available Here, we present a novel method to fabricate long period gratings using standard single mode optical fibers (SMF. These optical devices were fabricated in a three-step process, which consisted of etching the SMF, then coating it with a thin-film and, the final step, which involved removing sections of the coating periodically by laser ablation. Tin dioxide was chosen as the material for this study and it was sputtered using a pulsed DC sputtering system. Theoretical simulations were performed in order to select the appropriate parameters for the experiments. The responses of two different devices to different external refractive indices was studied, and the maximum sensitivity obtained was 6430 nm/RIU for external refractive indices ranging from 1.37 to 1.39.

Detection of Interfacial Debonding in a Rubber-Steel-Layered Structure Using Active Sensing Enabled by Embedded Piezoceramic Transducers.

Science.gov (United States)

Feng, Qian; Kong, Qingzhao; Jiang, Jian; Liang, Yabin; Song, Gangbing

2017-09-01

Rubber-steel-layered structures are used in many engineering applications. Laminated rubber-steel bearing, as a type of seismic isolation device, is one of the most important applications of the rubber-steel-layered structures. Interfacial debonding in rubber-steel-layered structures is a typical failure mode, which can severely reduce their load-bearing capacity. In this paper, the authors developed a simple but effective active sensing approach using embedded piezoceramic transducers to provide an in-situ detection of the interfacial debonding between the rubber layers and steel plates. A sandwiched rubber-steel-layered specimen, consisting of one rubber layer and two steel plates, was fabricated as the test specimen. A novel installation technique, which allows the piezoceramic transducers to be fully embedded into the steel plates without changing the geometry and the surface conditions of the plates, was also developed in this research. The active sensing approach, in which designed stress waves can propagate between a pair of the embedded piezoceramic transducers (one as an actuator and the other one as a sensor), was employed to detect the steel-rubber debonding. When the rubber-steel debonding occurs, the debonded interfaces will attenuate the propagating stress wave, so that the amplitude of the received signal will decrease. The rubber-steel debonding was generated by pulling the two steel plates in opposite directions in a material-testing machine. The changes of the received signal before and after the debonding were characterized in a time domain and further quantified by using a wavelet packet-based energy index. Experiments on the healthy rubber-steel-layered specimen reveal that the piezoceramic-induced stress wave can propagate through the rubber layer. The destructive test on the specimen demonstrates that the piezoceramic-based active sensing approach can effectively detect the rubber-steel debonding failure in real time. The active sensing

Advances in rubber/halloysite nanotubes nanocomposites.

Science.gov (United States)

Jia, Zhixin; Guo, Baochun; Jia, Demin

2014-02-01

The research advances in rubber/halloysite nanotubes (rubber/HNTs) nanocomposites are reviewed. HNTs are environmentally-friendly natural nanomaterials, which could be used to prepare the rubber-based nanocomposites with high performance and low cost. Unmodified HNTs could be adopted to prepare the rubber/HNTs composites with improved mechanical properties, however, the rubber/HNTs nanocomposites with fine morphology and excellent properties were chiefly prepared with various modifiers by in situ mixing method. A series of rubber/HNTs nanocomposites containing several rubbers (SBR, NR, xSBR, NBR, PU) and different modifiers (ENR, RH, Si69, SA, MAA, ILs) have been investigated. The results showed that all the rubber/HNTs nanocomposites achieved strong interfacial interaction via interfacial covalent bonds, hydrogen bonds or multiple interactions, realized significantly improved dispersion of HNTs at nanoscale and exhibited excellent mechanical performances and other properties.

Electrospinning of PVC with natural rubber

Science.gov (United States)

Othman, Muhammad Hariz; Mohamed, Mahathir; Abdullah, Ibrahim

2013-11-01

Polyvinyl chloride (PVC) was mixed with natural rubbers which are liquid natural rubber (LNR), liquid epoxidised natural rubber (LENR) and liquid epoxidised natural rubber acrylate (LENRA) for a preparation of a fine non-woven fiber's mat. PVC and each natural rubbers(PVC:LENR, PVC:LNR and PVC:LENRA) were mixed based on ratio of 70:30. Electrospinning method was used to prepare the fiber. The results show that the spinnable concentration of PVC/ natural rubber/THF solution is 16 wt%. The morphology, diameter, structure and degradation temperature of electrospun fibers were investigated by scanning electron microscopy (SEM) and thermogravimetric analysis (TGA). SEM photos showed that the morphology and diameter of the fibers were mainly affected by the addition of natural rubber. TGA results suggested that PVC electrospun fiber has higher degradation temperature than those electrospun fibers that contain natural rubber.

Electrospinning of PVC with natural rubber

International Nuclear Information System (INIS)

Othman, Muhammad Hariz; Abdullah, Ibrahim; Mohamed, Mahathir

2013-01-01

Polyvinyl chloride (PVC) was mixed with natural rubbers which are liquid natural rubber (LNR), liquid epoxidised natural rubber (LENR) and liquid epoxidised natural rubber acrylate (LENRA) for a preparation of a fine non-woven fiber’s mat. PVC and each natural rubbers(PVC:LENR, PVC:LNR and PVC:LENRA) were mixed based on ratio of 70:30. Electrospinning method was used to prepare the fiber. The results show that the spinnable concentration of PVC/ natural rubber/THF solution is 16 wt%. The morphology, diameter, structure and degradation temperature of electrospun fibers were investigated by scanning electron microscopy (SEM) and thermogravimetric analysis (TGA). SEM photos showed that the morphology and diameter of the fibers were mainly affected by the addition of natural rubber. TGA results suggested that PVC electrospun fiber has higher degradation temperature than those electrospun fibers that contain natural rubber

Electrospinning of PVC with natural rubber

Energy Technology Data Exchange (ETDEWEB)

Othman, Muhammad Hariz; Abdullah, Ibrahim [Department of Chemistry, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia); Mohamed, Mahathir [Radiation Processing Technology Division (BTS), Malaysian Nuclear Agency, Bangi, 43000, Kajang (Malaysia)

2013-11-27

Polyvinyl chloride (PVC) was mixed with natural rubbers which are liquid natural rubber (LNR), liquid epoxidised natural rubber (LENR) and liquid epoxidised natural rubber acrylate (LENRA) for a preparation of a fine non-woven fiber’s mat. PVC and each natural rubbers(PVC:LENR, PVC:LNR and PVC:LENRA) were mixed based on ratio of 70:30. Electrospinning method was used to prepare the fiber. The results show that the spinnable concentration of PVC/ natural rubber/THF solution is 16 wt%. The morphology, diameter, structure and degradation temperature of electrospun fibers were investigated by scanning electron microscopy (SEM) and thermogravimetric analysis (TGA). SEM photos showed that the morphology and diameter of the fibers were mainly affected by the addition of natural rubber. TGA results suggested that PVC electrospun fiber has higher degradation temperature than those electrospun fibers that contain natural rubber.

Degradation of blending vulcanized natural rubber and nitril rubber (NR/NBR) by dimethyl ether through variation of elastomer ratio

Science.gov (United States)

Saputra, A. H.; Juneva, S.; Sari, T. I.; Cifriadi, A.

2018-04-01

Dimethyl ether can cause degradation of the rubber material seal in some applications. In order to use of natural rubber in industry, research about a blending of natural rubber (NR) and nitrile rubber (NBR) to produce rubber to meet the standard seal material application were conducted. This study will observe the degradation mechanisms that occur in the blending natural rubber and nitrile rubber (NR/NBR) by dimethyl ether. Nitrile rubber types used in this study is medium quality nitrile rubber with 33% of acrylonitrile content (NBR33). The observed parameters are percent change in mass, mechanical properties and surface morphology. This study is limited to see the effect of variation vulcanized blending ratio (NR/NBR33) against to swelling. The increase of nitrile rubber (NBR33) ratio of blending rubber vulcanized can reduce the tensile strength and elongation. The best elastomer variation was obtained after comparing with the standard feasibility material of seal is rubber vulcanized blending (NR/NBR33) with ratio 40:60 NR: NBR.

Design and fabrication of anti-reflection coating on Gallium Phosphide, Zinc Selenide and Zinc Sulfide substrates for visible and infrared application

Directory of Open Access Journals (Sweden)

Mokrý P.

2013-05-01

Full Text Available Results of design and fabrication of a dual-band anti-reflection coating on a gallium phosphide (GaP, zinc selenide (ZnSe and zinc sulfide (ZnS substrates are presented. A multilayer stack structure of antireflection coatings made of zinc sulfide and yttrium fluoride (YF3 was theoretically designed for optical bands between 0.8 and 0.9 μm and between 9.5 and 10.5 μm. This stack was designed as efficient for these materials (GaP, ZnS, ZnSe together. Multilayer stack structure was deposited using thermal evaporation method. Theoretically predicted transmittance spectra were compared with transmitted spectra measured on coated substrates. Efficiency of anti-reflection coating is estimated and discrepancies are analyzed and discussed.

Fabrication of FDTS-modified PDMS-ZnO nanocomposite hydrophobic coating with anti-fouling capability for corrosion protection of Q235 steel.

Science.gov (United States)

Arukalam, Innocent O; Oguzie, Emeka E; Li, Ying

2016-12-15

Perfluorodecyltrichlorosilane-based poly(dimethylsiloxane)-ZnO (FDTS-based PDMS-ZnO) nanocomposite coating with anti-corrosion and anti-fouling capabilities has been prepared using a one-step fabrication technique. XPS analysis and contact angle measurements showed the fluorine content to increase, while the hydrophobicity of the coatings decreased with addition of FDTS. XRD analysis revealed existence of ZnO nanoparticles of dimensions ranging from 11.45 to 93.01nm on the surface of coatings, with the mean particle size decreasing with FDTS addition, and was confirmed by SEM and TEM observations. Interestingly, the anti-corrosion performance and mechanical properties of the coatings increased remarkably on addition of FDTS. Indeed, the observed low adhesion strength, surface energies and the outstanding anti-corrosive properties imply that the obtained coating would be useful in anti-fouling applications. Copyright © 2016 Elsevier Inc. All rights reserved.

Biological Reclaiming of Recycled Rubber and Its Effect on Mechanical Properties of New Rubber Vulcanizates

Directory of Open Access Journals (Sweden)

Maryam Mansourirad

2014-12-01

Full Text Available Nowadays, due to environmental concerns, there has been great attention to recycling and reclaiming of tires. Different methods have been used for reclaiming or desulfurization of rubber. One of these methods, in which desulfurization of rubber happens with no damage to the polymer structure, is desulfurization by biological microorganisms. In this research the application and performance of thermophilic and sulfur oxidizing bacteria, Acidianus brierleyi for this purpose was investigated. Ground tire rubber was detoxified with organic solvents, and the optimum conditions for growing microorganisms in the existence of rubber powder in the shaker flasks were determined. In order to accelerate the process, the suitable conditions for growth of bacteria and desulfurization in the bioreactor were adopted. Fourier transfer infrared spectroscopy and scanning electron microscopy were employed to characterize desulfurization of bio-treated powder from bioreactor. The results indicated that morphological changes on powder surface and reduction of sulfur bonds have occurred. Samples from bioreactors, with and without bacteria and also untreated rubber powder were compounded with virgin styrene butadiene rubber. Tensile and dynamic properties were investigated using uni-direction tensile test and dynamic-mechanical-thermal analysis, respectively. Although some differences in dynamic-mechanical-thermal properties of samples pointed to stronger interaction between rubber matrix and treated rubber powder, no significant improvements in the mechanical properties of vulcanizates containing A.brierleyi-treated powder were observed. Low concentration of sulfur in rubber vulcanizates, chemical bonds of sulfur, and low efficiency of A. brierleyi in breaking sulfur bonds and reclaiming rubber were considered as the reasons for low efficiency of this treatment process.

Effect of molecular weight and testing rate on adhesion property of pressure-sensitive adhesives prepared from epoxidized natural rubber

International Nuclear Information System (INIS)

Khan, Imran; Poh, B.T.

2011-01-01

Research highlights: → Elucidation of adhesion property of epoxidized natural rubber (ENR 25). → Correlation of peel and shear strength with molecular weight and rate of testing. → Confirmation of miscibility of tackifier and ENR 25 by DSC and FTIR study. → Applicability of Fox equation in ENR 25/coumarone-indene resin system. -- Abstract: The dependence of peel strength and shear strength of epoxidized natural rubber (ENR 25)-based pressure-sensitive adhesive on molecular weight and rate of testing was investigated using coumarone-indene as the tackifying resin. Toluene and polyethylene terephthalate (PET) were used as the solvent and substrate respectively throughout the study. A SHEEN hand coater was used to coat the adhesive on the substrate at a coating thickness of 120 μm. All the adhesion properties were determined by a Llyod Adhesion Tester operating at different rates of testing. Result shows that peel strength and shear strength increases up to an optimum molecular weight of 6.5 x 10 4 of ENR 25. For peel strength, the observation is attributed to the combined effects of wettability and mechanical strength of rubber at the optimum molecular weight, whereas for the shear strength, it is ascribed to the increasing amount of adhesive present in the coating layer which enhances the shear resistance of the adhesive. Peel strength and shear strength also increases with increase in rate of testing, an observation which is associated to the viscoeslastic response of the adhesive. Differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR) study confirms the miscibility of tackifier and the ENR 25.

Effects of wearing bio-active material coated fabric against γ-irradiation-induced cellular damaged in Sprague-Dawley rats

International Nuclear Information System (INIS)

Kang, Jung Ae; Kim, Hye Rim; Yoon, Sun Hye; Nam, Sang Hyun; Park, Sang Hyun; Jang, Beom Su; Go, Kyung Chan; Yang, Gwang Wung; Rho, Young Hwan; Park, Hyo Suk

2016-01-01

Ionizing radiation causes cellular damage and death through the direct damage and/or indirectly the production of ROS, which induces oxidative stress. This study was designed to evaluate the in vivo radioprotective effects of a bio-active material coated fabric (BMCF) against γ-irradiation-induced cellular damage in Sprague-Dawley (SD) rats. Healthy male SD rats wore bio-active material coated (concentrations in 10% and 30%) fabric for 7 days after 3 Gy of γ-irradiation. Radioprotective effects were evaluated by performing various biochemical assays including spleen and thymus index, WBC count, hepatic damage marker enzymes [aspartate transaminase (AST) and alanine transaminase (ALT)] in plasma, liver antioxidant enzymes, and mitochondrial activity in muscle. Exposure to γ-irradiation resulted in hepatocellular and immune systemic damage. Gamma-irradiation induced decreases in antioxidant enzymes. However, wearing the BMCF-30% decreased significantly AST and ALT activities in plasma. Furthermore, wearing the BMCF-30% increased SOD (superoxide dismutase) and mitochondrial activity. These results suggest that wearing BMCF offers effective radioprotection against γ-irradiation-induced cellular damage in SD rats

Effects of wearing bio-active material coated fabric against γ-irradiation-induced cellular damaged in Sprague-Dawley rats

Energy Technology Data Exchange (ETDEWEB)

Kang, Jung Ae; Kim, Hye Rim; Yoon, Sun Hye; Nam, Sang Hyun; Park, Sang Hyun; Jang, Beom Su [Korea Atomic Energy Research Institute, Jeongeup (Korea, Republic of); Go, Kyung Chan; Yang, Gwang Wung; Rho, Young Hwan; Park, Hyo Suk [Research and Development Center, VENTEX Co. Ltd., Seoul (Korea, Republic of)

2016-09-15

Ionizing radiation causes cellular damage and death through the direct damage and/or indirectly the production of ROS, which induces oxidative stress. This study was designed to evaluate the in vivo radioprotective effects of a bio-active material coated fabric (BMCF) against γ-irradiation-induced cellular damage in Sprague-Dawley (SD) rats. Healthy male SD rats wore bio-active material coated (concentrations in 10% and 30%) fabric for 7 days after 3 Gy of γ-irradiation. Radioprotective effects were evaluated by performing various biochemical assays including spleen and thymus index, WBC count, hepatic damage marker enzymes [aspartate transaminase (AST) and alanine transaminase (ALT)] in plasma, liver antioxidant enzymes, and mitochondrial activity in muscle. Exposure to γ-irradiation resulted in hepatocellular and immune systemic damage. Gamma-irradiation induced decreases in antioxidant enzymes. However, wearing the BMCF-30% decreased significantly AST and ALT activities in plasma. Furthermore, wearing the BMCF-30% increased SOD (superoxide dismutase) and mitochondrial activity. These results suggest that wearing BMCF offers effective radioprotection against γ-irradiation-induced cellular damage in SD rats.

Demonstration Of A Nanomaterial-Modified Primer For Use In Corrosion-Inhibiting Coating Systems

Science.gov (United States)

2011-11-01

resin packages/binders, can cause a high-build coating thickness that can be prone to chipping and “mud cracking ” if not properly applied. The...for all non-magnetic coatings on a ferrous (magnetic) substrate, e.g. paint, plastic, enamel , powder, rubber, ceramic, galvanising, zinc, sprayed... cracking during the scribing process due to the brittle coating system on the intermediate primer coupons (16 and 22) as well as coupon 11. Mildew

Fabric based supercapacitor

International Nuclear Information System (INIS)

Yong, S; Tudor, M J; Beeby, S P; Owen, J R

2013-01-01

Flexible supercapacitors with electrodes coated on inexpensive fabrics by the dipping technique. This paper present details of the design, fabrication and characterisation of fabric supercapacitor. The sandwich structured supercapacitors can achieve specific capacitances of 11.1F/g, area capacitance 105 mF.cm −2 and maintain 95% of the initial capacitance after cycling the device for more than 15000 times

Superhydrophobic silica coating by dip coating method

International Nuclear Information System (INIS)

Mahadik, Satish A.; Parale, Vinayak; Vhatkara, Rajiv S.; Mahadik, Dinesh B.; Kavale, Mahendra S.; Wagh, Pratap B.; Gupta, Satish; Gurav, Jyoti

2013-01-01

Herein, we report a simple and low cost method for the fabrication of superhydrophobic coating surface on quartz substrates via sol-gel dip coating method at room temperature. Desired surface chemistry and texture growth for superhydrophobicity developed under double step sol–gel process at room temperature. The resultant superhydrophobic surfaces were characterized by Field-emission scanning electron microscopy (FE-SEM), Atomic force microscopy (AFM), water contact angle (WCA) measurement, differential thermal gravimetric analysis-differential thermal analysis (TGA-DTA) calorimetry and optical spectrometer. Coating shows the ultra high water contact angle about 168 ± 2° and water sliding angle 3 ± 1° and superoleophilic with petroleum oils. This approach allows a simple strategy for the fabrication process of superhydrophilic–superhydrophobic on same surfaces with high thermal stability of superhydrophobicity up to 560 °C. Thus, durability, special wettability and thermal stability of superhydrophobicity expand their application fields.

Robotically enhanced rubber hand illusion.

Science.gov (United States)

Arata, Jumpei; Hattori, Masashi; Ichikawa, Shohei; Sakaguchi, Masamichi

2014-01-01

The rubber hand illusion is a well-known multisensory illusion. In brief, watching a rubber hand being stroked by a paintbrush while one's own unseen hand is synchronously stroked causes the rubber hand to be attributed to one's own body and to "feel like it's my hand." The rubber hand illusion is thought to be triggered by the synchronized tactile stimulation of both the subject's hand and the fake hand. To extend the conventional rubber hand illusion, we introduce robotic technology in the form of a master-slave telemanipulator. The developed one degree-of-freedom master-slave system consists of an exoskeleton master equipped with an optical encoder that is worn on the subject's index finger and a motor-actuated index finger on the rubber hand, which allows the subject to perform unilateral telemanipulation. The moving rubber hand illusion has been studied by several researchers in the past with mechanically connected rigs between the subject's body and the fake limb. The robotic instruments let us investigate the moving rubber hand illusion with less constraints, thus behaving closer to the classic rubber hand illusion. In addition, the temporal delay between the body and the fake limb can be precisely manipulated. The experimental results revealed that the robotic instruments significantly enhance the rubber hand illusion. The time delay is significantly correlated with the effect of the multisensory illusion, and the effect significantly decreased at time delays over 100 ms. These findings can potentially contribute to the investigations of neural mechanisms in the field of neuroscience and of master-slave systems in the field of robotics.

Structural characterization of rubber from jackfruit and euphorbia as a model of natural rubber.

Science.gov (United States)

Mekkriengkrai, Dararat; Ute, Koiichi; Swiezewska, Ewa; Chojnacki, Tadeusz; Tanaka, Yasuyuki; Sakdapipanich, Jitladda T

2004-01-01

A structural study of low molecular weight rubbers from Jackfruit (Artocarpus heterophyllus) and Painted spurge (Euphorbia heterophylla) was carried out as model compounds of natural rubber from Hevea brasiliensis. The rubber content of latex from Jackfruit was 0.4-0.7%, which is very low compared with that of 30-35% in the latex from Hevea tree. The rubber from Jackfruit latex was low molecular weight with narrow unimodal molecular weight distribution (MWD), whereas that obtained from E. heterophylla showed very broad MWD. The 1H and 13C NMR analyses showed that Jackfruit rubber consists of a dimethylallyl group and two trans-isoprene units connected to a long sequence of cis-isoprene units. The alpha-terminal group of Jackfruit rubber was presumed to be composed of a phosphate group based on the presence of 1H NMR signal at 4.08 ppm corresponding to the terminal =CH-CH2OP group.

Performance of "Moth Eye" Anti-Reflective Coatings for Solar Cell Applications

Energy Technology Data Exchange (ETDEWEB)

Clark, E.; Kane, M.; Jiang, P.

2011-03-14

An inexpensive, effective anti-reflective coating (ARC) has been developed at the University of Florida to significantly enhance the absorption of light by silicon in solar cells. This coating has nano-scale features, and its microstructure mimics that of various night active insects (e.g. a moth's eye). It is a square array of pillars, each about 700 nm high and having a diameter of about 300 nm. Samples of silicon having this coating were exposed either to various combinations of either elevated temperature and humidity or to gamma irradiation ({sup 60}Co) at the Savannah River National Laboratory, or to a broad spectrum ultraviolet light and to a 532 nm laser light at the University of Florida. The anti-reflective properties of the coatings were unaffected by any of these environmental stresses, and the microstructure of the coating was also unaffected. In fact, the reflectivity of the gamma irradiated ARC became lower (advantageous for solar cell applications) at wavelengths between 400 and 1000 nm. These results show that this coating is robust and should be tested in actual systems exposed to either weather or a space environment. Structural details of the ARCs were studied to optimize their performance. Square arrays performed better than hexagonal arrays - the natural moth-eye coating is indeed a square array. The optimal depth of the templated nanopillars in the ARC was investigated. A wet etching technology for ARC formation was developed that would be less expensive and much faster than dry etching. Theoretical modeling revealed that dimple arrays should perform better than nipple arrays. A method of fabricating both dimple and nipple arrays having the same length was developed, and the dimple arrays performed better than the nipple arrays, in agreement with the modeling. The commercial viability of the technology is quite feasible, since the technology is scalable and inexpensive. This technology is also compatible with current industrial

Magnetic rubber inspection (MRI)

International Nuclear Information System (INIS)

Carro, L.

1997-01-01

Magnetic Rubber Inspection (MRI) was developed to inspect for small cracks and flaws encountered in high performance aircraft. A formula of very fine magnetic particles immersed in a room temperature curing rubber is catalysed and poured into dams (retainers) on the surface of the part to be inspected. Inducing a magnetic field then causes the particles to be drawn to discontinuities in the component under test. These indicating particles are held to the discontinuity by magnetic attraction, as the rubber cures. The solid rubber cast (Replica) is then removed and examined under a microscope for indicating lines of particle concentrations. 3 refs., 6 figs

Comparison of Binder Influence and Rigidity on Knitting Fabrics Treated with PCMs by Padding and Coating

Science.gov (United States)

Dirlik-Uysal, Ç. D.; Bou-Belda, E.; Bonet-Aracil, M.; Belino, N.; Diaz-García, P.; Montava, I.

2017-10-01

Nowadays the majority of textile industries are not able to characterize or to study the process of adhering the microcapsule to the fibre’s surface. There are various industrial processes to apply PCM’s microcapsules, but determining optimal amounts of products, temperature, conditions and other process variables are an important challenge for the textile sector in order to achieve the highest depositions and retention of this type of microcapsules. This work is focused on determining and quantifying presence PCMs microcapsules when applied onto fabrics by two systems padding and coating and determining which method is the most effective. Also, the influence of the concentration of resin used in the formulation on the flexural rigidity of the fabric has been studied.

Microwave-assisted deposition of silver nanoparticles on bamboo pulp fabric through dopamine functionalization

Energy Technology Data Exchange (ETDEWEB)

Peng, Linghui [College of Light Industry, Textile and Food Engineering, Sichuan University, No.24 South Section 1, Yihuan Road, Chengdu (China); Guo, Ronghui, E-mail: ronghuiguo214@126.com [College of Light Industry, Textile and Food Engineering, Sichuan University, No.24 South Section 1, Yihuan Road, Chengdu (China); Lan, Jianwu [College of Light Industry, Textile and Food Engineering, Sichuan University, No.24 South Section 1, Yihuan Road, Chengdu (China); Jiang, Shouxiang [Institute of Textiles and Clothing, The Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong (China); Lin, Shaojian [Institute for Technical and Macromolecular Chemistry, University of Hamburg Bundesstrasse 45, D-20146 Hamburg (Germany)

2016-11-15

Highlights: • Silver nanoparticles were synthesized on bamboo pulp fabric using dopamine as an adhesive and reducing agent under microwave radiation. • Silver coated bamboo pulp fabric modified with dopamine has good UV protection and hydrophobic property. • Silver nanoparticles can be strongly fixed on dopamine modified bamboo pulp fabric. - Abstract: Silver nanoparticles were synthesized on bamboo pulp fabric with dopamine as the adhesive and reducing agent under microwave radiation. The silver nanoparticle coated bamboo pulp fabrics were characterized by X-ray photoelectron spectroscopy, scanning electron microscope and X-ray diffraction. Ultraviolet (UV) protection, color and water contact angles of the silver nanoparticle coated bamboo pulp fabrics were evaluated. In addition, the influences of concentrations of dopamine and treatment time on color strength (K/S values) of the silver nanoparticle coated fabric were investigated. Fastness to washing was employed to evaluate the adhesive strength between the silver coating and the bamboo pulp fabric modified with dopamine. The results show that the dopamine modified bamboo pulp fabric is evenly covered with silver nanoparticles. The silver nanoparticle coated bamboo pulp fabric modified with dopamine shows the excellent UV protection with an ultraviolet protection factor of 157.75 and the hydrophobicity with a water contact angle of 132.4°. In addition, the adhesive strength between the silver nanoparticles and bamboo pulp fabric is significantly improved. Silver nanoparticles coating on bamboo pulp fabric modified with dopamine is environmentally friendly, easy to carry out and highly efficient.

Visible-Light-Driven, Dye-Sensitized TiO2 Photo-Catalyst for Self-Cleaning Cotton Fabrics

Directory of Open Access Journals (Sweden)

Ishaq Ahmad

2017-11-01

Full Text Available We report here the photo-catalytic properties of dye-sensitized TiO2-coated cotton fabrics. In this study, visible-light-driven, self-cleaning cotton fabrics were developed by coating the cotton fabrics with dye-sensitized TiO2. TiO2 nano-sol was prepared via the sol-gel method and the cotton fabric was coated with this nano-sol by the dip-pad–dry-cure method. In order to enhance the photo-catalytic properties of this TiO2-coated cotton fabric under visible light irradiation, the TiO2-coated cotton fabric was dyed with a phthalocyanine-based reactive dye, C.I. Reactive Blue 25 (RB-25, as a dye sensitizer for TiO2. The photo-catalytic self-cleaning efficiency of the resulting dye/TiO2-coated cotton fabrics was evaluated by degradation of Rhodamine B (RhB and color co-ordinate measurements. Dye/TiO2-coated cotton fabrics show very good photo-catalytic properties under visible light.

Sustainable and long-time 'rejuvenation' of biomimetic water-repellent silica coating on polyester fabrics induced by rough mechanical abrasion.

Science.gov (United States)

Rosu, Cornelia; Lin, Haisheng; Jiang, Lu; Breedveld, Victor; Hess, Dennis W

2018-04-15

The economical use of water-repellent coatings on polymeric materials in commercial and industrial applications is limited by their mechanical wear robustness and long-term durability. In this study, we demonstrate that polyethylene terephthalate (PET) fabric modified with inorganic, methyltrimethoxysilane (MTMS)-based coatings shows excellent resistance against various types of wear damage, thereby mimicking superhydrophobic biological materials. These features were facilitated by the rational design of coating processing that also enabled tunable hierarchical surface structure. A series of custom and standard testing protocols revealed that coating-to-substrate adhesion was remarkably high, as was the resistance to various mechanical abradents. The most intriguing characteristic observed during aging and abrasion cycles was the enhancement in non-wettability or 'rejuvenation' reflected by water droplet roll-off behavior, a characteristic of self-cleaning materials. Water-repellent properties of coated polyester were also enhanced by prolonged thermal annealing and were maintained after custom laundry. The developed technology offers opportunities to design low cost, durable and functional textiles for both indoor and outdoor applications. Copyright © 2018 Elsevier Inc. All rights reserved.

Optimized functionally graded La2Zr2O7/8YSZ thermal barrier coatings fabricated by suspension plasma spraying

International Nuclear Information System (INIS)

Wang, Chaohui; Wang, You; Fan, Shan; You, Yuan; Wang, Liang; Yang, Changlong; Sun, Xiaoguang; Li, Xuewei

2015-01-01

In this paper, an optimized functionally graded coating (OFGC) was successfully fabricated by suspension plasma spraying (SPS) with feedstocks of the suspension of nanoparticles. La 2 Zr 2 O 7 /8YSZ OFGC with gradual compositional variation along the through-thickness direction is proposed to mitigate spallation and crack formation owing to the high residual stresses caused by frequent thermal cycling for TBCs. The single ceramic layer coatings (SCLC) of LZ and double ceramic layer coatings (DCLC) of LZ/8YSZ were fabricated by SPS as comparison. The phase composition and microstructure of the SCLC, OFGC and DCLC were characterized by X-ray diffraction (XRD), scanning electron microscope (SEM) and Energy Dispersive Spectrometer (EDS). Moreover, the thermal cycling tests were carried out to evaluate their thermal shock behavior. Changes in weight and morphology of specimens were analyzed during thermal cycling tests. The results showed that OFGC has extended lifetime compared with SCLC and DCLC. The failure of DCLC with clear interface between different ceramic layers occurred via delamination mode, as a result of crack initiation and propagation generated by thermal mismatch between LZ and 8YSZ. While the failure of OFGC occurred in thermally grown oxide (TGO) layers, indicating that the gradual compositional variation avoided thermal stress concentration in the top ceramic layers. - Highlights: • Optimized functionally graded coatings and double ceramic layer coatings were deposited by suspension plasma spray. • The graded area of OFGC is continuously changed from inner 8YSZ to outer La 2 Zr 2 O 7 (LZ). • The OFGC shows a more extended thermal cycling life than the LZ SCLC and LZ/8YSZ DCLC. • Various failure mechanisms were proposed to explain thermal cycling behavior

Grit blasting nozzle fabricated from mild tool steel proves satisfactory

Science.gov (United States)

Mc Farland, J. E.; Turbitt, B.

1966-01-01

Dry blasting with glass beads through a nozzle assembly descales both the outside and inside surfaces of tubes of Inconel 718 used for the distribution of gaseous oxygen. The inside of the nozzle is coated with polyurethane and the deflector with a commercially available liquid urethane rubber.

Fabrication of nanoporous Sr incorporated TiO{sub 2} coating on 316L SS: Evaluation of bioactivity and corrosion protection

Energy Technology Data Exchange (ETDEWEB)

Anne Pauline, S. [Department of Chemistry, Anna University, Chennai 600025 (India); Kamachi Mudali, U. [Corrosion Science and Technology Section, IGCAR, Kalpakkam 603102 (India); Rajendran, N., E-mail: nrajendran@annauniv.edu [Department of Chemistry, Anna University, Chennai 600025 (India)

2013-10-01

In this paper, nanoporous TiO{sub 2} and Sr-incorporated TiO{sub 2} coated 316L SS were prepared by sol–gel methodology. The effect of Sr incorporation into TiO{sub 2} coating on bioactivity and corrosion resistance was investigated. Attenuated total reflectance–Fourier transform infrared (ATR–FTIR) spectroscopy, X-ray diffraction analysis (XRD), atomic force microscopy (AFM), scanning electron microscopy (SEM) and energy dispersive X-ray analysis (EDX) results obtained after in vitro bioactivity test confirm the excellent growth of crystalline hydroxyapatite (HAp) over nanoporous Sr-incorporated TiO{sub 2} coated 316L SS which may be attributed to the slow and steady release of Sr ions from the coatings. The electrochemical evaluation of the coatings confirms that Sr-incorporated TiO{sub 2} coating offer excellent protection to 316L SS by acting as a barrier layer. The results showed that the incorporation of Sr enhanced both bioactivity and corrosion resistance of 316L SS. Hence Sr-incorporated TiO{sub 2} coated 316L SS is a promising material for orthopaedic implant applications. - Highlights: • Nanoporous Sr-incorporated TiO{sub 2} coatings were successfully fabricated on 316L SS. • The coatings have excellent adhesion to the substrate and appreciable Vickers micro hardness value. • Sr-incorporated TiO{sub 2} coated specimens exhibited excellent hydroxyapatite growth due to slow release of Sr from the coating. • Sr incorporation enhances the corrosion resistance of TiO{sub 2} coating.

Fabrication of Aluminum-based Superhydrophobic Coating by Anodization and Research on Stability and Corrosion Resistance

Directory of Open Access Journals (Sweden)