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Sample records for waste processing vitrification

  1. Vitrification process testing for reference HWVP waste

    International Nuclear Information System (INIS)

    Perez, J.M. Jr.; Goles, R.W.; Nakaoka, R.K.; Kruger, O.L.

    1991-01-01

    The Hanford Waste Vitrification Plant (HWVP) is being designed to vitrify high-level radioactive wastes stored on the Hanford site. The vitrification flow-sheet is being developed to assure the plant will achieve plant production requirements and the glass product will meet all waste form requirements for final geologic disposal. The first Hanford waste to be processed by the HWVP will be a neutralized waste resulting from PUREX fuel reprocessing operations. Testing is being conducted using representative nonradioactive simulants to obtain process and product data required to support design, environmental, and qualification activities. Plant/process criteria, testing requirements and approach, and results to date will be presented

  2. High-level waste processing and conditioning: vitrification

    International Nuclear Information System (INIS)

    Bonniaud, R.

    1981-02-01

    The vitrification process used to treat fission product solutions at the Marcoule Vitrification Plant is described. The type of waste processed is characterized by its very high activity and the long lifetimes of some of the emitters that it contains. The performance obtained with this process is given together with the future developments envisaged. The storage of glasses is described as well as their behavior with time [fr

  3. Processing constraints on high-level nuclear waste glasses for Hanford Waste Vitrification Plant

    International Nuclear Information System (INIS)

    Hrma, P.R.

    1993-09-01

    The work presented in this paper is a part of a major technology program supported by the U.S. Department of Energy (DOE) in preparation for the planned operation of the Hanford Waste Vitrification Plant (HWVP). Because composition of Hanford waste varies greatly, processability is a major concern for successful vitrification. This paper briefly surveys general aspects of waste glass processability and then discusses their ramifications for specific examples of Hanford waste streams

  4. Vitrification of NORM wastes

    International Nuclear Information System (INIS)

    Chapman, C.

    1994-05-01

    Vitrification of wastes is a relatively new application of none of man's oldest manufacturing processes. During the past 25 years it has been developed and accepted internationally for immobilizing the most highly radioactive wastes from spent nuclear fuel. By the year 2005, there will be nine operating high-level radioactive vitrification plants. Many of the technical ''lessons learned'' from this international program can be applied to much less hazardous materials such as naturally occurring radioactive material (NORM). With the deployment of low capital and operating cost systems, vitrification should become a broadly applied process for treating a large variety of wastes. In many situations, the wastes can be transformed into marketable products. This paper will present a general description of waste vitrification, summarize some of its key advantages, provide some test data for a small sample of one NORM, and suggest how this process may be applied to NORM

  5. Hanford Waste Vitrification Plant - the project and process systems

    International Nuclear Information System (INIS)

    Swenson, L.D.; Miller, W.C.; Smith, R.A.

    1990-01-01

    The Hanford Waste Vitrification Plant (HWVP) project is scheduled to start construction on the Hanford reservation in southeastern Washington State in 1991. The project will immobilize the liquid high-level defense waste stored there. The HWVP represents the third phase of the U.S. Department of Energy (DOE) activities that are focused on the permanent disposal of high-level radioactive waste, building on the experience of Defense Waste Processing Facility (DWPF) at the Savannah River site, South Carolina, and of the West Valley Demonstration Plant (WVDP), New York. This sequential approach to disposal of the country's commercial and defense high-level radioactive waste allows HWVP to make extensive use of lessons learned from the experience of its predecessors, using mature designs from the earlier facilities to achieve economies in design and construction costs while enhancing operational effectiveness

  6. Hanford Waste Vitrification Plant

    International Nuclear Information System (INIS)

    Larson, D.E.; Allen, C.R.; Kruger, O.L.; Weber, E.T.

    1991-10-01

    The Hanford Waste Vitrification Plant (HWVP) is being designed to immobilize pretreated Hanford high-level waste and transuranic waste in borosilicate glass contained in stainless steel canisters. Testing is being conducted in the HWVP Technology Development Project to ensure that adapted technologies are applicable to the candidate Hanford wastes and to generate information for waste form qualification. Empirical modeling is being conducted to define a glass composition range consistent with process and waste form qualification requirements. Laboratory studies are conducted to determine process stream properties, characterize the redox chemistry of the melter feed as a basis for controlling melt foaming and evaluate zeolite sorption materials for process waste treatment. Pilot-scale tests have been performed with simulated melter feed to access filtration for solids removal from process wastes, evaluate vitrification process performance and assess offgas equipment performance. Process equipment construction materials are being selected based on literature review, corrosion testing, and performance in pilot-scale testing. 3 figs., 6 tabs

  7. Vitrification of reactor wastes

    International Nuclear Information System (INIS)

    Jouan, A.

    1993-01-01

    The vitrification of low and intermediate level wastes from the NPP operation has been studied in the frame of a Franco-Czech agreement. The laboratory experiments concentrated on a search for a suitable borosilicate glass matrix which could incorporate relatively high quantities of boron and sodium, main components of liquid wastes from the WWER reactor type NPPs. A relatively wide area of waste compositions has been studied and properties of glasses suitable for the technology and waste disposal were measured. Great attention has been paid to the chemical stability (leachability), other properties like thermal dependence of viscosity and electrical conductivity of melts, and the microstructure of the final solidification product have also been evaluated. The feasibility of the vitrification process has been proved during pilot plant tests which were accomplished at the French establishment in Marcoule. The results of tests were promising. (authors). 4 tabs., 7 figs

  8. Vitrification of reactor wastes

    Energy Technology Data Exchange (ETDEWEB)

    Jouan, A [CEA Centre d` Etudes de la Vallee du Rhone, 30 - Marcoule (France). Dept. des Procedes de Retraitement; Sussmilch, J [Nuclear Research Institut, Rez (Czech Republic)

    1994-12-31

    The vitrification of low and intermediate level wastes from the NPP operation has been studied in the frame of a Franco-Czech agreement. The laboratory experiments concentrated on a search for a suitable borosilicate glass matrix which could incorporate relatively high quantities of boron and sodium, main components of liquid wastes from the WWER reactor type NPPs. A relatively wide area of waste compositions has been studied and properties of glasses suitable for the technology and waste disposal were measured. Great attention has been paid to the chemical stability (leachability), other properties like thermal dependence of viscosity and electrical conductivity of melts, and the microstructure of the final solidification product have also been evaluated. The feasibility of the vitrification process has been proved during pilot plant tests which were accomplished at the French establishment in Marcoule. The results of tests were promising. (authors). 4 tabs., 7 figs.

  9. Process technology for vitrification of defense high-level waste at the Savannah River Plant

    International Nuclear Information System (INIS)

    Boersma, M.D.

    1984-01-01

    Vitrification in borosilicate glass is now the leading worldwide process for immobilizing high-level radioactive waste. Each vitrification project, however, has its unique mission and technical challenges. The Defense Waste Vitrification Facility (DWPF) now under construction at the Savannah River Plant will concentrate and vitrify a large amount of relatively low-power alkaline waste. Process research and development for the DWPF have produced significant advances in remote chemical operations, glass melting, off-gas treatment, slurry handling, decontamination, and welding. 6 references, 1 figure, 5 tables

  10. Behavior of technetium in nuclear waste vitrification processes.

    Science.gov (United States)

    Pegg, Ian L

    Nearly 100 tests were performed with prototypical melters and off-gas system components to investigate the extents to which technetium is incorporated into the glass melt, partitioned to the off-gas stream, and captured by the off-gas treatment system components during waste vitrification. The tests employed several simulants, spiked with 99m Tc and Re (a potential surrogate), of the low activity waste separated from nuclear wastes in storage in the Hanford tanks, which is planned for immobilization in borosilicate glass. Single-pass technetium retention averaged about 35 % and increased significantly with recycle of the off-gas treatment fluids. The fraction escaping the recycle loop was very small.

  11. High level radioactive waste vitrification process equipment component testing

    International Nuclear Information System (INIS)

    Siemens, D.H.; Heath, W.O.; Larson, D.E.; Craig, S.N.; Berger, D.N.; Goles, R.W.

    1985-04-01

    Remote operability and maintainability of vitrification equipment were assessed under shielded-cell conditions. The equipment tested will be applied to immobilize high-level and transuranic liquid waste slurries that resulted from plutonium production for defense weapons. Equipment tested included: a turntable for handling waste canisters under the melter; a removable discharge cone in the melter overflow section; a thermocouple jumper that extends into a shielded cell; remote instrument and electrical connectors; remote, mechanical, and heat transfer aspects of the melter glass overflow section; a reamer to clean out plugged nozzles in the melter top; a closed circuit camera to view the melter interior; and a device to retrieve samples of the glass product. A test was also conducted to evaluate liquid metals for use in a liquid metal sealing system

  12. Tank Waste Remediation System tank waste pretreatment and vitrification process development testing requirements assessment

    International Nuclear Information System (INIS)

    Howden, G.F.

    1994-01-01

    A multi-faceted study was initiated in November 1993 to provide assurance that needed testing capabilities, facilities, and support infrastructure (sampling systems, casks, transportation systems, permits, etc.) would be available when needed for process and equipment development to support pretreatment and vitrification facility design and construction schedules. This first major report provides a snapshot of the known testing needs for pretreatment, low-level waste (LLW) and high-level waste (HLW) vitrification, and documents the results of a series of preliminary studies and workshops to define the issues needing resolution by cold or hot testing. Identified in this report are more than 140 Hanford Site tank waste pretreatment and LLW/HLW vitrification technology issues that can only be resolved by testing. The report also broadly characterizes the level of testing needed to resolve each issue. A second report will provide a strategy(ies) for ensuring timely test capability. Later reports will assess the capabilities of existing facilities to support needed testing and will recommend siting of the tests together with needed facility and infrastructure upgrades or additions

  13. Tank Waste Remediation System tank waste pretreatment and vitrification process development testing requirements assessment

    Energy Technology Data Exchange (ETDEWEB)

    Howden, G.F.

    1994-10-24

    A multi-faceted study was initiated in November 1993 to provide assurance that needed testing capabilities, facilities, and support infrastructure (sampling systems, casks, transportation systems, permits, etc.) would be available when needed for process and equipment development to support pretreatment and vitrification facility design and construction schedules. This first major report provides a snapshot of the known testing needs for pretreatment, low-level waste (LLW) and high-level waste (HLW) vitrification, and documents the results of a series of preliminary studies and workshops to define the issues needing resolution by cold or hot testing. Identified in this report are more than 140 Hanford Site tank waste pretreatment and LLW/HLW vitrification technology issues that can only be resolved by testing. The report also broadly characterizes the level of testing needed to resolve each issue. A second report will provide a strategy(ies) for ensuring timely test capability. Later reports will assess the capabilities of existing facilities to support needed testing and will recommend siting of the tests together with needed facility and infrastructure upgrades or additions.

  14. Vitrification chemistry and nuclear waste

    International Nuclear Information System (INIS)

    Plodinec, M.J.

    1985-01-01

    The vitrification of nuclear waste offers unique challenges to the glass technologist. The waste contains 50 or 60 elements, and often varies widely in composition. Most of these elements are seldom encountered in processing commercial glasses. The melter to vitrify the waste must be able to tolerate these variations in composition, while producing a durable glass. This glass must be produced without releasing hazardous radionuclides to the environment during any step of the vitrification process. Construction of a facility to convert the nearly 30 million gallons of high-level nuclear waste at the Savannah River Plant into borosilicate glass began in late 1983. In developing the vitrification process, the Savannah River Laboratory has had to overcome all of these challenges to the glass technologist. Advances in understanding in three areas have been crucial to our success: oxidation-reduction phenomena during glass melting; the reaction between glass and natural wastes; and the causes of foaming during glass melting

  15. Mercury reduction and removal during high-level radioactive waste processing and vitrification

    International Nuclear Information System (INIS)

    Eibling, R.E.; Fowler, J.R.

    1981-01-01

    A reference process for immobilizing the high-level radioactive waste in borosilicate glass has been developed at the Savannah River Plant. This waste contains a substantial amount of mercury from separations processing. Because mercury will not remain in borosilicate glass at the processing temperature, mercury must be removed before vitrification or must be handled in the off-gas system. A process has been developed to remove mercury by reduction with formic acid prior to vitrification. Additional benefits of formic acid treatment include improved sludge handling and glass melter redox control

  16. Pecularities of carrying out radioactive wastes vitrification process without preliminary calcination of wastes

    International Nuclear Information System (INIS)

    Konstantinovich, A.A.; Kulichenko, V.V.; Bel'tyukov, V.A.; Nikiforov, A.S.; Nikipelov, B.V.; Stepanov, S.E.; Baskov, L.I.; Kulakov, S.I.

    1978-01-01

    Vitrification technology is considered for liquid radioactive wastes by means of electric furnace where heating of glass-paste is done by electric current passing through the melt. Continious process of gehydration, calcination and vitrification is going on in one apparatus. Testing if the method has been performed by use of a model solution, containing sodium and aluminium nitrates. To obtain phosphoric acid has been added into the solution. Lay-out of the device and its description as well as technical parameters of the electric furnace are given. The results are stated for determination of the optimum operation conditions for the device. To reduce entrainment of solid components, molasses has been added in the solution. Parameters are given for the process of the solution containing 80 g/l molasses processing. It has been shown that edding molasses to the solution permitted to reduse power consumption of the process due to the heat generation during oxidation-reduction reaction on the melt surface. The results are given for investigations of the nitrogen oxides catching in scrubbers. These results have shown that introduction of molasses reduces nitrigen oxides concentration. The results of the experimental works have shown the possibility of the continious process of dehydration, calcination and vitrification in single device with application of remote control and monitoring by means of automatics. (I.T.) [ru

  17. Vitrification of F006 plating waste sludge by Reactive Additive Stabilization Process (RASP)

    International Nuclear Information System (INIS)

    Martin, H.L.; Jantzen, C.M.; Pickett, J.B.

    1994-01-01

    Solidification into glass of nickel-on-uranium plating wastewater treatment plant sludge (F006 Mixed Waste) has been demonstrated at the Savannah River She (SRS). Vitrification using high surface area additives, the Reactive Additive Stabilization Process (RASP), greatly enhanced the solubility and retention of heavy metals In glass. The bench-scale tests using RASP achieved 76 wt% waste loading In both soda-lime-silica and borosilicate glasses. The RASP has been Independently verified by a commercial waste management company, and a contract awarded to vitrify the approximately 500,000 gallons of stored waste sludge. The waste volume reduction of 89% will greatly reduce the disposal costs, and delisting of the glass waste is anticipated. This will be the world's first commercial-scale vitrification system used for environmental cleanup of Mixed Waste. Its stabilization and volume reduction abilities are expected to set standards for the future of the waste management Industry

  18. Hanford tank waste simulants specification and their applicability for the retrieval, pretreatment, and vitrification processes

    Energy Technology Data Exchange (ETDEWEB)

    GR Golcar; NG Colton; JG Darab; HD Smith

    2000-04-04

    A wide variety of waste simulants were developed over the past few years to test various retrieval, pretreatment and waste immobilization technologies and unit operations. Experiments can be performed cost-effectively using non-radioactive waste simulants in open laboratories. This document reviews the composition of many previously used waste simulants for remediation of tank wastes at the Hanford reservation. In this review, the simulants used in testing for the retrieval, pretreatment, and vitrification processes are compiled, and the representative chemical and physical characteristics of each simulant are specified. The retrieval and transport simulants may be useful for testing in-plant fluidic devices and in some cases for filtration technologies. The pretreatment simulants will be useful for filtration, Sr/TRU removal, and ion exchange testing. The vitrification simulants will be useful for testing melter, melter feed preparation technologies, and for waste form evaluations.

  19. Hanford tank waste simulants specification and their applicability for the retrieval, pretreatment, and vitrification processes

    International Nuclear Information System (INIS)

    GR Golcar; NG Colton; JG Darab; HD Smith

    2000-01-01

    A wide variety of waste simulants were developed over the past few years to test various retrieval, pretreatment and waste immobilization technologies and unit operations. Experiments can be performed cost-effectively using non-radioactive waste simulants in open laboratories. This document reviews the composition of many previously used waste simulants for remediation of tank wastes at the Hanford reservation. In this review, the simulants used in testing for the retrieval, pretreatment, and vitrification processes are compiled, and the representative chemical and physical characteristics of each simulant are specified. The retrieval and transport simulants may be useful for testing in-plant fluidic devices and in some cases for filtration technologies. The pretreatment simulants will be useful for filtration, Sr/TRU removal, and ion exchange testing. The vitrification simulants will be useful for testing melter, melter feed preparation technologies, and for waste form evaluations

  20. Reactive Additive Stabilization Process (RASP) for hazardous and mixed waste vitrification

    International Nuclear Information System (INIS)

    Jantzen, C.M.; Pickett, J.B.; Ramsey, W.G.

    1993-01-01

    Solidification of hazardous/mixed wastes into glass is being examined at the Savannah River Site (SRS) for (1) nickel plating line (F006) sludges and (2) incinerator wastes. Vitrification of these wastes using high surface area additives, the Reactive Additive Stabilization Process (RASP), has been determined to greatly enhance the dissolution and retention of hazardous, mixed, and heavy metal species in glass. RASP lowers melt temperatures (typically 1050-- 1150 degrees C), thereby minimizing volatility concerns during vitrification. RASP maximizes waste loading (typically 50--75 wt% on a dry oxide basis) by taking advantage of the glass forming potential of the waste. RASP vitrification thereby minimizes waste disposal volume (typically 86--97 vol. %), and maximizes cost savings. Solidification of the F006 plating line sludges containing depleted uranium has been achieved in both soda-lime-silica (SLS) and borosilicate glasses at 1150 degrees C up to waste loadings of 75 wt%. Solidification of incinerator blowdown and mixtures of incinerator blowdown and bottom kiln ash have been achieved in SLS glass at 1150 degrees C up to waste loadings of 50% using RASP. These waste loadings correspond to volume reductions of 86 and 94 volume %, respectively, with large associated savings in storage costs

  1. In situ vitrification: A new process for waste remediation

    International Nuclear Information System (INIS)

    Fitzpatrick, V.F.; Timmerman, C.L.; Buelt, J.L.

    1987-07-01

    In situ vitrification is a thermal treatment process that converts contaminated soil into a chemically inert, stable glass and crystalline product. A square array of four electrodes are inserted into the ground to the desired treatment depth. Because the soil is not electrically conductive once the moisture has been driven off, a conductive mixture of flaked graphite and glass frit is placed among the electrodes to act as the starter path. An electrical potential is applied to the electrodes, which establishes an electrical current in the starter path. The resultant power heats the starter path and surrounding soil up to 3600 0 F, well above the normal fusion temperature of soil of between 2000 and 2500 0 F. The graphite starter path is eventually consumed by oxidation, and the current is transferred to the molten soil, which is now electrically conductive. As the vitrified zone grows, it incorporates nonvolatile elements and destroys organic components by pyrolysis. The pyrolyzed byproducts migrate to the surface of the vitrified zone, where they combust in the presence of oxygen. A hood placed over the processing area provides confinement for the combustion gases, and the gases are drawn into the off-gas treatment system. 8 refs., 7 figs., 2 tabs

  2. Hanford Waste Vitrification Plant full-scale feed preparation testing with water and process simulant slurries

    International Nuclear Information System (INIS)

    Gaskill, J.R.; Larson, D.E.; Abrigo, G.P.

    1996-03-01

    The Hanford Waste Vitrification Plant was intended to convert selected, pretreated defense high-level waste and transuranic waste from the Hanford Site into a borosilicate glass. A full-scale testing program was conducted with nonradioactive waste simulants to develop information for process and equipment design of the feed-preparation system. The equipment systems tested included the Slurry Receipt and Adjustment Tank, Slurry Mix Evaporator, and Melter-Feed Tank. The areas of data generation included heat transfer (boiling, heating, and cooling), slurry mixing, slurry pumping and transport, slurry sampling, and process chemistry. 13 refs., 129 figs., 68 tabs

  3. Seiler Pollution Control Systems vitrification process for the treatment of hazardous waste streams

    International Nuclear Information System (INIS)

    Nuesch, P.C.; Sarko, A.B.

    1995-01-01

    Seiler Pollution Control Systems, Inc. (Seiler) applies an economical, transportable, compact high temperature vitrification process to recycle and/or stabilize mixed organic/inorganic waste streams. Organic components are gasified by the system and are used as an auxiliary energy source. The inorganic components are melted and bound up molecularly in a glass/ceramic matrix. These glass/ceramics are extremely stable and durable and will pass typical regulatory leachate tests. Waste types that can be processed through the Seiler vitrification system include incinerator flyash, paint sludges, plating wastes, metal hydroxide sludges, low level and mixed radioactive wastes, contaminated soils and sludges, asbestos, and various mixed organic/inorganic residues. For nonradioactive waste streams, a variety of commercially saleable glass/ceramic products can be produced. These materials are marketed either as architectural materials, abrasives, or insulating refractories. The glass/ceramics generated from radioactive waste streams can be formed in a shape that is easily handled, stored, and retrieved. The system, itself is modular and can either be used as a stand alone system or hooked-up in line to existing manufacturing and production facilities. It consists of four sections: feed preparation; preheater; vitrifier/converter, and air pollution control. The vitrification system can use oxygen enriched natural gas or fuel oil for both cost efficiency and to reduce air pollution emissions

  4. Demonstrating compliance with WAPS 1.3 in the Hanford waste vitrification plant process

    Energy Technology Data Exchange (ETDEWEB)

    Bryan, M.F.; Piepel, G.F.; Simpson, D.B.

    1996-03-01

    The high-level waste (HLW) vitrification plant at the Hanford Site was being designed to immobilize transuranic and high-level radioactive waste in borosilicate glass. This document describes the statistical procedure to be used in verifying compliance with requirements imposed by Section 1.3 of the Waste Acceptance Product Specifications (WAPS, USDOE 1993). WAPS 1.3 is a specification for ``product consistency,`` as measured by the Product Consistency Test (PCT, Jantzen 1992b), for each of three elements: lithium, sodium, and boron. Properties of a process batch and the resulting glass are largely determined by the composition of the feed material. Empirical models are being developed to estimate some property values, including PCT results, from data on feed composition. These models will be used in conjunction with measurements of feed composition to control the HLW vitrification process and product.

  5. Small-scale integrated demonstration of high-level radioactive waste processing and vitrification using actual SRP waste

    International Nuclear Information System (INIS)

    Woolsey, G.B.; Baumgarten, P.K.; Eibling, R.E.; Ferguson, R.B.

    1981-01-01

    A small-scale pilot plant for chemical processing and vitrification of actual high-level waste has been constructed at the Savannah River Laboratory (SRL). This fully integrated facility has been constructed in six shielded cells and has eight major unit operations. Equipment performance and processing characteristics of the unit operations are reported

  6. Glasses and nuclear waste vitrification

    International Nuclear Information System (INIS)

    Ojovan, Michael I.

    2012-01-01

    Glass is an amorphous solid material which behaves like an isotropic crystal. Atomic structure of glass lacks long-range order but possesses short and most probably medium range order. Compared to crystalline materials of the same composition glasses are metastable materials however crystallisation processes are kinetically impeded within times which typically exceed the age of universe. The physical and chemical durability of glasses combined with their high tolerance to compositional changes makes glasses irreplaceable when hazardous waste needs immobilisation for safe long-term storage, transportation and consequent disposal. Immobilisation of radioactive waste in glassy materials using vitrification has been used successfully for several decades. Nuclear waste vitrification is attractive because of its flexibility, the large number of elements which can be incorporated in the glass, its high corrosion durability and the reduced volume of the resulting wasteform. Vitrification involves melting of waste materials with glass-forming additives so that the final vitreous product incorporates the waste contaminants in its macro- and micro-structure. Hazardous waste constituents are immobilised either by direct incorporation into the glass structure or by encapsulation when the final glassy material can be in form of a glass composite material. Both borosilicate and phosphate glasses are currently used to immobilise nuclear wastes. In addition to relatively homogeneous glasses novel glass composite materials are used to immobilise problematic waste streams. (author)

  7. Removal of Aerosol Particles Generated from Vitrification Process for High-Level Liquid Wastes

    OpenAIRE

    加藤 功

    1990-01-01

    The vitrification technology has been developed for the high-level liquid waste (HLLW) from reprocessing nuclear spent fuel in PNC. The removal performance of the aerosol particles generated from the melting process was studied in a nonradioactive full-scale mock-up test facility (MTF). The off-gas treatment system consists of submerged bed scrubber (SBS), venturi scrubber, NOx absorber, high efficiency mist eliminater (HEME). Deoomtamination factors (DFs) were derived from the mass ratio of ...

  8. Application of stochastic dynamic simulation to waste form qualification for the HWVP vitrification process

    International Nuclear Information System (INIS)

    Kuhn, W.L.; Westsik, J.H. Jr.

    1989-01-01

    Processing steps during the conversion of high-level nuclear waste into borosilicate glass in the Hanford Waste Vitrification Plant are being simulated on a computer by addressing transient mass balances. The results are being used to address the US Department of Energy's Waste Form Qualification requirements. The simulated addresses discontinuous (batch) operations and perturbations in the transient behavior of the process caused by errors in measurements and control actions. A collection of tests, based on process measurements, is continually checked and used to halt the simulated process when specified conditions are met. An associated set of control actions is then implemented in the simulation. The results for an example simulation are shown. 8 refs

  9. In situ vitrification: Application to buried waste

    International Nuclear Information System (INIS)

    Callow, R.A.; Thompson, L.E.

    1991-01-01

    Two in situ vitrification field tests were conducted in June and July 1990 at Idaho National Engineering Laboratory. In situ vitrification is a technology for in-place conversion of contaminated soils into a durable glass and crystalline waste form and is being investigated as a potential remediation technology for buried waste. The overall objective of the two tests was to assess the general suitability of the process to remediate buried waste structures found at Idaho National Engineering Laboratory. In particular, these tests were designed as part of a treatability study to provide essential information on field performance of the process under conditions of significant combustible and metal wastes, and to test a newly developed electrode feed technology. The tests were successfully completed, and the electrode feed technology provided valuable operational control for successfully processing the high metal content waste. The results indicate that in situ vitrification is a feasible technology for application to buried waste. 2 refs., 5 figs., 2 tabs

  10. Evaluation of alternative chemical additives for high-level waste vitrification feed preparation processing

    International Nuclear Information System (INIS)

    Seymour, R.G.

    1995-01-01

    During the development of the feed processing flowsheet for the Defense Waste Processing Facility (DWPF) at the Savannah River Site (SRS), research had shown that use of formic acid (HCOOH) could accomplish several processing objectives with one chemical addition. These objectives included the decomposition of tetraphenylborate, chemical reduction of mercury, production of acceptable rheological properties in the feed slurry, and controlling the oxidation state of the glass melt pool. However, the DEPF research had not shown that some vitrification slurry feeds had a tendency to evolve hydrogen (H 2 ) and ammonia (NH 3 ) as the result of catalytic decomposition of CHOOH with noble metals (rhodium, ruthenium, palladium) in the feed. Testing conducted at Pacific Northwest Laboratory and later at the Savannah River Technical Center showed that the H 2 and NH 3 could evolve at appreciable rates and quantities. The explosive nature of H 2 and NH 3 (as ammonium nitrate) warranted significant mitigation control and redesign of both facilities. At the time the explosive gas evolution was discovered, the DWPF was already under construction and an immediate hardware fix in tandem with flowsheet changes was necessary. However, the Hanford Waste Vitrification Plant (HWVP) was in the design phase and could afford to take time to investigate flowsheet manipulations that could solve the problem, rather than a hardware fix. Thus, the HWVP began to investigate alternatives to using HCOOH in the vitrification process. This document describes the selection, evaluation criteria, and strategy used to evaluate the performance of the alternative chemical additives to CHOOH. The status of the evaluation is also discussed

  11. Treatment of NPP wastes using vitrification

    International Nuclear Information System (INIS)

    Sobolev, I.A.; Lifanov, F.A.; Stefanovsky, S.V.; Kobelev, A.P.; Savkin, A.E.; Kornev, V.I.

    1998-01-01

    Glass-based materials to immobilize various liquid and solid radioactive wastes generated at nuclear power plants (NPP) were designed. Glassy waste forms can be produced using electric melting including a cold crucible melting. Leach rate of cesium was found to be 10 -5 -10 -6 g/(cm 2 day) (IAEA technique). Volume reduction factor after vitrification reached 4-5. Various technologies for NPP waste vitrification were developed. Direct vitrification means feeding of source waste into the melter with formation of glassy waste form to be disposed. Joule heated ceramic melter, and cold crucible were tested. Process variables at treatment of Kursk, Chernobyl (RBMK), Kalinin, Novovoronezh (VVER) NPP wastes were determined. The most promising melter was found to be the cold crucible. Pilot plant based on the cold crucibles has been designed and constructed. Solid burnable NPP wastes are incinerated and slags are incorporated in glass. (author)

  12. Plasma Hearth Process vitrification of DOE low-level mixed waste

    International Nuclear Information System (INIS)

    Gillins, R.L.; Geimer, R.M.

    1995-01-01

    The Plasma Hearth Process (PHP) demonstration project is one of the key technology projects in the Department of Energy (DOE) Office of Technology Development Mixed Waste Focus Area. The PHP is recognized as one of the more promising solutions to DOE's mixed waste treatment needs, with potential application in the treatment of a wide variety of DOE mixed wastes. The PHP is a high temperature vitrification process using a plasma arc torch in a stationary, refractory lined chamber that destroys organics and stabilizes the residuals in a nonleaching, vitrified waste form. This technology will be equally applicable to low-level mixed wastes generated by nuclear utilities. The final waste form will be volume reduced to the maximum extent practical, because all organics will have been destroyed and the inorganics will be in a high-density, low void-space form and little or no volume-increasing glass makers will have been added. Low volume and high integrity waste forms result in low disposal costs. This project is structured to ensure that the plasma technology can be successfully employed in radioactive service. The PHP technology will be developed into a production system through a sequence of tests on several test units, both non-radioactive and radioactive. As the final step, a prototype PHP system will be constructed for full-scale radioactive waste treatment demonstration

  13. Process Options Description for Vitrification Flowsheet Model of INEEL Sodium Bearing Waste

    Energy Technology Data Exchange (ETDEWEB)

    Nichols, Todd Travis; Taylor, Dean Dalton; Lauerhass, Lance; Barnes, Charles Marshall

    2001-02-01

    The purpose of this document is to provide the technical information to Savannah River Site (SRS) personnel that is required for the development of a basic steady-state process simulation of the vitrification treatment train of sodium bearing waste (SBW) at Idaho National Engineering and nvironmental Laboratory (INEEL). INEEL considers simulation to have an important role in the integration/optimization of treatment process trains for the High Level Waste (HLW) Program. This project involves a joint Technical Task Plan (TTP ID77WT31, Subtask C) between SRS and INEEL. The work scope of simulation is different at the two sites. This document addresses only the treatment of SBW at INEEL. The simulation model(s) is to be built by SRS for INEEL in FY-2001.

  14. Radioactive waste vitrification: A review

    International Nuclear Information System (INIS)

    Cole, L.L.; Fields, D.E.

    1989-08-01

    The research and development of an immobilization process for the containment of nuclear high-level liquid waste has been underway for well-over the past four decades. The method that has become the state-of-the-art is the liquid-fed ceramic melter process which converts a mixture of high-level liquid waste and glass forming frit to a borosilicate glass product. This report gives a chronological review of the various vitrification processes starting with the very first reported process in 1960. Information on the early methods of frit selection as well as information on the currently computerized method are presented. The importance of all these parameters is discussed with regard to product durability. 26 refs., 8 figs., 1 tab

  15. Feasibility study for the processing of Hanford Site cesium and strontium isotopic sources in the Hanford Waste Vitrification Plant

    International Nuclear Information System (INIS)

    Anantatmula, R.P.; Watrous, R.A.; Nelson, J.L.; Perez, J.M.; Peters, R.D.; Peterson, M.E.

    1991-09-01

    The final environmental impact statement for the disposal of defense-related wastes at the Hanford Site (Final Environmental Impact Statement: Disposal of Hanford Defense High-Level, Transuranic and Tank Wastes [HDW-EIS] [DOE 1987]) states that the preferred alternative for disposal of cesium and strontium wastes at the Hanford Site will be to package and ship these wastes to the commercial high-level waste repository. The Record of Decision for this EIS states that before shipment to a geologic repository, these wastes will be packaged in accordance with repository waste acceptance criteria. However, the high cost per canister for repository disposal and uncertainty about the acceptability of overpacked capsules by the repository suggest that additional alternative means of disposal be considered. Vitrification of the cesium and strontium salts in the Hanford Waste Vitrification Plant (HWVP) has been identified as a possible alternative to overpacking. Subsequently, Westinghouse Hanford Company's (Westinghouse Hanford) Projects Technical Support Office undertook a feasibility study to determine if any significant technical issues preclude the vitrification of the cesium and strontium salts. Based on the information presented in this report, it is considered technically feasible to blend the cesium chloride and strontium fluoride salts with neutralized current acid waste (NCAW) and/or complexant concentrate (CC) waste feedstreams, or to blend the salts with fresh frit and process the waste through the HWVP

  16. Vitrification processes for fission product solutions

    International Nuclear Information System (INIS)

    Bonniaud, R.; Jouan, A.; Moncouyoux, J.P.; Sombret, C.

    1982-10-01

    The different processes for fission product vitrification in the world are reviewed. Continuous or discontinuous processes, induction or arc heating, in can melting or casting, tests with radioactive or simulated wastes and industrial realizations are described [fr

  17. Materials selection for process equipment in the Hanford waste vitrification plant

    Energy Technology Data Exchange (ETDEWEB)

    Elmore, M R; Jensen, G A

    1991-07-01

    The Hanford Waste Vitrification Plant (HWVP) is being designed to vitrify defense liquid high-level wastes and transuranic wastes stored at Hanford. The HWVP Functional Design Criteria (FDC) requires that materials used for fabrication of remote process equipment and piping in the facility be compatible with the expected waste stream compositions and process conditions. To satisfy FDC requirements, corrosion-resistant materials have been evaluated under simulated HWVP-specific conditions and recommendations have been made for HWVP applications. The materials recommendations provide to the project architect/engineer the best available corrosion rate information for the materials under the expected HWVP process conditions. Existing data and sound engineering judgement must be used and a solid technical basis must be developed to define an approach to selecting suitable construction materials for the HWVP. This report contains the strategy, approach, criteria, and technical basis developed for selecting materials of construction. Based on materials testing specific to HWVP and on related outside testing, this report recommends for constructing specific process equipment and identifies future testing needs to complete verification of the performance of the selected materials. 30 refs., 7 figs., 11 tabs.

  18. Vitrification development for mixed wastes

    International Nuclear Information System (INIS)

    Merrill, R.; Whittington, K.; Peters, R.

    1995-02-01

    Vitrification is a promising approach to waste-form immobilization. It destroys hazardous organic compounds and produces a durable and highly stable glass. Vitrification tests were performed on three surrogate wastes during fiscal year 1994; 183-H Solar Evaporation Basin waste from Hanford, bottom ash from the Oak Ridge TSCA incinerator, and saltcrete from Rocky Flats. Preliminary glass development involved melting trials followed by visual homogeneity examination, short-duration leach tests on glass specimens, and long-term leach tests on selected glasses. Viscosity and electrical conductivity measurements were taken for the most durable glass formulations. Results for the saltcrete are presented in this paper and demonstrate the applicability of vitrification technology to this mixed waste

  19. Waste vitrification: a historical perspective

    International Nuclear Information System (INIS)

    McElroy, J.L.; Bjorklund, W.J.; Bonner, W.F.

    1982-02-01

    The possibility of converting high-level wastes (HLW) to glass was first pursued in Canada and England at a time when other countries were evaluating many other alternatives. By 1966, the British had completed radioactive demonstrations of the FINGAL pot process, converting HLW to borosilicate glass. By this time other countries, including France and the United States, had begun using the glass waste form. Beginning in 1966, several processes, including phosphate and borosilicate glass, were demonstrated by the US in the Waste Solidification Engineering Prototypes (WSEP) program at the Pacific Northwest Laboratory (PNL). Most of the current vitrification processes are adaptations of the FINGAL pot process or the continuous metallic melter used in the WSEP program. One notable exception is the joule-heated ceramic melter, which was adapted from commercial glass technology for HLW by PNL in the mid-1970's. Both batch and continuous processes have been developed to an advanced stage of readiness. These processes are described and compared in this paper

  20. Vitrification technology for Hanford Site tank waste

    International Nuclear Information System (INIS)

    Weber, E.T.; Calmus, R.B.; Wilson, C.N.

    1995-04-01

    The US Department of Energy's (DOE) Hanford Site has an inventory of 217,000 m 3 of nuclear waste stored in 177 underground tanks. The DOE, the US Environmental Protection Agency, and the Washington State Department of Ecology have agreed that most of the Hanford Site tank waste will be immobilized by vitrification before final disposal. This will be accomplished by separating the tank waste into high- and low-level fractions. Capabilities for high-capacity vitrification are being assessed and developed for each waste fraction. This paper provides an overview of the program for selecting preferred high-level waste melter and feed processing technologies for use in Hanford Site tank waste processing

  1. Hanford Waste Vitrification Plant technology progress

    International Nuclear Information System (INIS)

    Wolfe, B.A.; Scott, J.L.; Allen, C.R.

    1989-10-01

    The Hanford Waste Vitrification Plant (HWVP) is currently being designed to safely process and temporarily store immobilized defense liquid high-level wastes from the Hanford Site. These wastes will be immobilized in a borosilicate glass waste form in the HWVP and stored onsite until a qualified geologic waste repository is ready for permanent disposal. Because of the diversity of wastes to be disposed of, specific technical issues are being addressed so that the plant can be designed and operated to produce a waste form that meets the requirements for permanent disposal in a geologic repository. This paper reports the progress to date in addressing these issues. 2 figs., 3 tabs

  2. Vitrification of hazardous and radioactive wastes

    International Nuclear Information System (INIS)

    Bickford, D.F.; Schumacher, R.

    1995-01-01

    Vitrification offers many attractive waste stabilization options. Versatility of waste compositions, as well as the inherent durability of a glass waste form, have made vitrification the treatment of choice for high-level radioactive wastes. Adapting the technology to other hazardous and radioactive waste streams will provide an environmentally acceptable solution to many of the waste challenges that face the public today. This document reviews various types and technologies involved in vitrification

  3. Hanford Waste Vitrification Plant Dangerous Waste Permit Application

    International Nuclear Information System (INIS)

    1991-10-01

    The Hanford Facility currently stores mixed waste, resulting from various processing operations, in underground storage tanks. The Hanford Waste Vitrification Plant will be constructed and operated to process the high-activity fraction of mixed waste stored in these underground tanks. The Hanford Waste Vitrification Plant will solidify pretreated tank waste into a glass product that will be packaged for disposal in a national repository. This Vitrification Plant Dangerous Waste Permit Application, Revision 2, consists of both a Part A and a Part B permit application. An explanation of the Part A revisions, including Revision 4 submitted with this application, is provided at the beginning of the Part A section. The Part B consists of 15 chapters addressing the organization and content of the Part B Checklist prepared by the Washington State Department of Ecology (Ecology 1987)

  4. Hanford Waste Vitrification Plant applied technology plan

    International Nuclear Information System (INIS)

    Kruger, O.L.

    1990-09-01

    This Applied Technology Plan describes the process development, verification testing, equipment adaptation, and waste form qualification technical issues and plans for resolution to support the design, permitting, and operation of the Hanford Waste Vitrification Plant. The scope of this Plan includes work to be performed by the research and development contractor, Pacific Northwest Laboratory, other organizations within Westinghouse Hanford Company, universities and companies with glass technology expertise, and other US Department of Energy sites. All work described in this Plan is funded by the Hanford Waste Vitrification Plant Project and the relationship of this Plan to other waste management documents and issues is provided for background information. Work to performed under this Plan is divided into major areas that establish a reference process, develop an acceptable glass composition envelope, and demonstrate feed processing and glass production for the range of Hanford Waste Vitrification Plant feeds. Included in this work is the evaluation and verification testing of equipment and technology obtained from the Defense Waste Processing Facility, the West Valley Demonstration Project, foreign countries, and the Hanford Site. Development and verification of product and process models and other data needed for waste form qualification documentation are also included in this Plan. 21 refs., 4 figs., 33 tabs

  5. Process Options Description for Vitrification Flowsheet Model of INEEL Sodium Bearing Waste

    Energy Technology Data Exchange (ETDEWEB)

    Nichols, T.T.; Taylor, D.D.; Lauerhass, L.; Barnes, C.M.

    2002-02-21

    The technical information required for the development of a basic steady-state process simulation of the vitrification treatment train of sodium bearing waste (SBW) at Idaho National Engineering and Environmental Laboratory (INEEL) is presented. The objective of the modeling effort is to provide the predictive capability required to optimize an entire treatment train and assess system-wide impacts of local changes at individual unit operations, with the aim of reducing the schedule and cost of future process/facility design efforts. All the information required a priori for engineers to construct and link unit operation modules in a commercial software simulator to represent the alternative treatment trains is presented. The information is of a mid- to high-level nature and consists of the following: (1) a description of twenty-four specific unit operations--their operating conditions and constraints, primary species and key outputs, and the initial modeling approaches that will be used in the first year of the simulation's development; (2) three potential configurations of the unit operations (trains) and their interdependencies via stream connections; and (3) representative stream compositional makeups.

  6. Process Options Description for Vitrification Flowsheet Model of INEEL Sodium Bearing Waste

    International Nuclear Information System (INIS)

    Nichols, T.T.; Taylor, D.D.; Lauerhass, L.; Barnes, C.M.

    2002-01-01

    The technical information required for the development of a basic steady-state process simulation of the vitrification treatment train of sodium bearing waste (SBW) at Idaho National Engineering and Environmental Laboratory (INEEL) is presented. The objective of the modeling effort is to provide the predictive capability required to optimize an entire treatment train and assess system-wide impacts of local changes at individual unit operations, with the aim of reducing the schedule and cost of future process/facility design efforts. All the information required a priori for engineers to construct and link unit operation modules in a commercial software simulator to represent the alternative treatment trains is presented. The information is of a mid- to high-level nature and consists of the following: (1) a description of twenty-four specific unit operations--their operating conditions and constraints, primary species and key outputs, and the initial modeling approaches that will be used in the first year of the simulation's development; (2) three potential configurations of the unit operations (trains) and their interdependencies via stream connections; and (3) representative stream compositional makeups

  7. Hanford Waste Vitrification Plant Technology Plan

    International Nuclear Information System (INIS)

    Sexton, R.A.

    1988-06-01

    The reference Hanford plan for disposal of defense high-level waste is based on waste immobilization in glass by the vitrification process and temporary vitrified waste storage at the Hanford Site until final disposal in a geologic repository. A companion document to the Hanford Waste Management Plan (HWMP) is the Draft, Interim Hanford Waste Management Technology Plan (HWMTP), which provides a description of the technology that must be developed to meet the reference waste management plan. One of the issues in the HWMTP is DST-6, Immobilization (Glass). The HWMTP includes all expense funding needed to complete the Hanford Waste Vitrification Plant (HWVP) project. A preliminary HWVP Technology Plan was prepared in 1985 as a supporting document to the HWMTP to provide a more detailed description of the technology needed to construct and operate a vitrification facility. The plan was updated and issued in 1986, and revised in 1987. This document is an annual update of the plan. The HWVP Technology Plan is limited in scope to technology that requires development or confirmation testing. Other expense-funded activities are not included. The relationship between the HWVP Technology Plan and other waste management issues addressed in the HWMTP is described in section 1.6 of this plan. 6 refs., 4 figs., 34 tabs

  8. TECHNICAL ASSESSMENT OF BULK VITRIFICATION PROCESS/ PRODUCT FOR TANK WASTE TREATMENT AT THE DEPARTMENT OF ENERGY HANFORD SITE

    International Nuclear Information System (INIS)

    SCHAUS, P.S.

    2006-01-01

    At the U.S. Department of Energy (DOE) Hanford Site, the Waste Treatment Plant (WTP) is being constructed to immobilize both high-level waste (IUW) for disposal in a national repository and low-activity waste (LAW) for onsite, near-surface disposal. The schedule-controlling step for the WTP Project is vitrification of the large volume of LAW, current capacity of the WTP (as planned) would require 50 years to treat the Hanford tank waste, if the entire LAW volume were to be processed through the WTP. To reduce the time and cost for treatment of Hanford Tank Waste, and as required by the Tank Waste Remediation System Environmental Impact Statement Record of Decision and the Hanford Federal Facility Consent Agreement (Tn-Party Agreement), DOE plans to supplement the LAW treatment capacity of the WTP. Since 2002, DOE, in cooperation with the Environmental Protection Agency and State of Washington Department of Ecology has been evaluating technologies that could provide safe and effective supplemental treatment of LAW. Current efforts at Hanford are intended to provide additional information to aid a joint agency decision on which technology will be used to supplement the WTP. A Research, Development and Demonstration permit has been issued by the State of Washington to build and (for a limited time) operate a Demonstration Bulk Vitrification System (DBVS) facility to provide information for the decision on a supplemental treatment technology for up to 50% of the LAW. In the Bulk Vitrification (BV) process, LAW, soil, and glass-forming chemicals are mixed, dried, and placed in a refractory-lined box, Electric current, supplied through two graphite electrodes in the box, melts the waste feed, producing a durable glass waste-form. Although recent modifications to the process have resulted in significant improvements, there are continuing technical concerns

  9. TECHNICAL ASSESSMENT OF BULK VITRIFICATION PROCESS & PRODUCT FOR TANK WASTE TREATMENT AT THE DEPARTMENT OF ENERGY HANFORD SITE

    Energy Technology Data Exchange (ETDEWEB)

    SCHAUS, P.S.

    2006-07-21

    At the U.S. Department of Energy (DOE) Hanford Site, the Waste Treatment Plant (WTP) is being constructed to immobilize both high-level waste (IUW) for disposal in a national repository and low-activity waste (LAW) for onsite, near-surface disposal. The schedule-controlling step for the WTP Project is vitrification of the large volume of LAW, current capacity of the WTP (as planned) would require 50 years to treat the Hanford tank waste, if the entire LAW volume were to be processed through the WTP. To reduce the time and cost for treatment of Hanford Tank Waste, and as required by the Tank Waste Remediation System Environmental Impact Statement Record of Decision and the Hanford Federal Facility Consent Agreement (Tn-Party Agreement), DOE plans to supplement the LAW treatment capacity of the WTP. Since 2002, DOE, in cooperation with the Environmental Protection Agency and State of Washington Department of Ecology has been evaluating technologies that could provide safe and effective supplemental treatment of LAW. Current efforts at Hanford are intended to provide additional information to aid a joint agency decision on which technology will be used to supplement the WTP. A Research, Development and Demonstration permit has been issued by the State of Washington to build and (for a limited time) operate a Demonstration Bulk Vitrification System (DBVS) facility to provide information for the decision on a supplemental treatment technology for up to 50% of the LAW. In the Bulk Vitrification (BV) process, LAW, soil, and glass-forming chemicals are mixed, dried, and placed in a refractory-lined box, Electric current, supplied through two graphite electrodes in the box, melts the waste feed, producing a durable glass waste-form. Although recent modifications to the process have resulted in significant improvements, there are continuing technical concerns.

  10. High level waste vitrification at the SRP [Savannah River Plant] (DWPF [Defense Waste Processing Facility] summary)

    International Nuclear Information System (INIS)

    Weisman, A.F.; Knight, J.R.; McIntosh, D.L.; Papouchado, L.M.

    1988-01-01

    The Savannah River Plant has been operating a nuclear fuel cycle since the early 1950's. Fuel and target elements are fabricated and irradiated to produce nuclear materials. After removal from the reactors, the fuel elements are processed to extract the products, and waste is stored. During the thirty years of operation including evaporation, about 30 million gallons of high level radioactive waste has accumulated. The Defense Waste Processing Facility (DWPF) under construction at Savannah River will process this waste into a borosilicate glass for long-term geologic disposal. The construction of the DWPF is about 70% complete; this paper will describe the status of the project, including design demonstrations, with an emphasis on the melter system. 9 figs

  11. Preliminary hazards analysis -- vitrification process

    International Nuclear Information System (INIS)

    Coordes, D.; Ruggieri, M.; Russell, J.; TenBrook, W.; Yimbo, P.

    1994-06-01

    This paper presents a Preliminary Hazards Analysis (PHA) for mixed waste vitrification by joule heating. The purpose of performing a PHA is to establish an initial hazard categorization for a DOE nuclear facility and to identify those processes and structures which may have an impact on or be important to safety. The PHA is typically performed during and provides input to project conceptual design. The PHA is then followed by a Preliminary Safety Analysis Report (PSAR) performed during Title 1 and 2 design. The PSAR then leads to performance of the Final Safety Analysis Report performed during the facility's construction and testing. It should be completed before routine operation of the facility commences. This PHA addresses the first four chapters of the safety analysis process, in accordance with the requirements of DOE Safety Guidelines in SG 830.110. The hazards associated with vitrification processes are evaluated using standard safety analysis methods which include: identification of credible potential hazardous energy sources; identification of preventative features of the facility or system; identification of mitigative features; and analyses of credible hazards. Maximal facility inventories of radioactive and hazardous materials are postulated to evaluate worst case accident consequences. These inventories were based on DOE-STD-1027-92 guidance and the surrogate waste streams defined by Mayberry, et al. Radiological assessments indicate that a facility, depending on the radioactive material inventory, may be an exempt, Category 3, or Category 2 facility. The calculated impacts would result in no significant impact to offsite personnel or the environment. Hazardous materials assessment indicates that a Mixed Waste Vitrification facility will be a Low Hazard facility having minimal impacts to offsite personnel and the environment

  12. Preliminary hazards analysis -- vitrification process

    Energy Technology Data Exchange (ETDEWEB)

    Coordes, D.; Ruggieri, M.; Russell, J.; TenBrook, W.; Yimbo, P. [Science Applications International Corp., Pleasanton, CA (United States)

    1994-06-01

    This paper presents a Preliminary Hazards Analysis (PHA) for mixed waste vitrification by joule heating. The purpose of performing a PHA is to establish an initial hazard categorization for a DOE nuclear facility and to identify those processes and structures which may have an impact on or be important to safety. The PHA is typically performed during and provides input to project conceptual design. The PHA is then followed by a Preliminary Safety Analysis Report (PSAR) performed during Title 1 and 2 design. The PSAR then leads to performance of the Final Safety Analysis Report performed during the facility`s construction and testing. It should be completed before routine operation of the facility commences. This PHA addresses the first four chapters of the safety analysis process, in accordance with the requirements of DOE Safety Guidelines in SG 830.110. The hazards associated with vitrification processes are evaluated using standard safety analysis methods which include: identification of credible potential hazardous energy sources; identification of preventative features of the facility or system; identification of mitigative features; and analyses of credible hazards. Maximal facility inventories of radioactive and hazardous materials are postulated to evaluate worst case accident consequences. These inventories were based on DOE-STD-1027-92 guidance and the surrogate waste streams defined by Mayberry, et al. Radiological assessments indicate that a facility, depending on the radioactive material inventory, may be an exempt, Category 3, or Category 2 facility. The calculated impacts would result in no significant impact to offsite personnel or the environment. Hazardous materials assessment indicates that a Mixed Waste Vitrification facility will be a Low Hazard facility having minimal impacts to offsite personnel and the environment.

  13. Vitrification of high level wastes in France

    International Nuclear Information System (INIS)

    Sombret, C.

    1984-02-01

    A brief historical background of the research and development work conducted in France over 25 years is first presented. Then, the papers deals with the vitrification at (1) the UP1 reprocessing plant (Marcoule) and (2) the UP2 and UP3 reprocessing plants (La Hague). 1) The properties of glass required for high-level radioactive waste vitrification are recalled. The vitrification process and facility of Marcoule are presented. (2) The average characteristics (chemical composition, activity) of LWR fission product solution are given. The glass formulations developed to solidify LWR waste solution must meet the same requirements as those used in the UP1 facility at Marcoule. Three important aspects must be considered with respect to the glass fabrication process: corrosiveness of the molten glass with regard to metals, viscosity of the molten glass, and, volatization during glass fabrication. The glass properties required in view of interim storage and long-term disposal are then largely developed. Two identical vitrification facilities are planned for the site: T7, to process the UP2 throughput, and T7 for the UP3 plant. A prototype unit was built and operated at Marcoule

  14. Plasma vitrification program for radioactive waste treatment

    International Nuclear Information System (INIS)

    Hung, Tsungmin; Tzeng, Chinchin; Kuo, Pingchun

    1998-01-01

    In order to treat radioactive wastes effectively and solve storage problems, INER has developed the plasma arc technology and plasma process for various waste forms for several years. The plasma vitrification program is commenced via different developing stages through nine years. It includes (a) development of non-transferred DC plasma torch, (b) establishment of a lab-scale plasma system with home-made 100kW non-transferred DC plasma torch, (c) testing of plasma vitrification of simulated radioactive wastes, (d) establishment of a transferred DC plasma torch delivering output power more than 800 kW, (e) study of NOx reduction process for the plasma furnace, (f) development of a pilot-scale plasma melting furnace to verify the vitrification process, and (g) constructing a plasma furnace facility in INER. The final goal of the program is to establish a plasma processing plant with capacity of 250 kg/hr to treat the low-level radioactive wastes generated from INER itself and domestic institutes due to isotope applications. (author)

  15. Development of the high-level waste high-temperature melter feed preparation flowsheet for vitrification process testing

    International Nuclear Information System (INIS)

    Seymour, R.G.

    1995-01-01

    High-level waste (HLW) feed preparation flowsheet development was initiated in fiscal year (FY) 1994 to evaluate alternative flowsheets for preparing melter feed for high-temperature melter (HTM) vitrification testing. Three flowsheets were proposed that might lead to increased processing capacity relative to the Hanford Waste Vitrification Plant (HWVP) and that were flexible enough to use with other HLW melter technologies. This document describes the decision path that led to the selection of flowsheets to be tested in the FY 1994 small-scale HTM tests. Feed preparation flowsheet development for the HLW HTM was based on the feed preparation flowsheet that was developed for the HWVP. This approach allowed the HLW program to build upon the extensive feed preparation flowsheet database developed under the HWVP Project. Primary adjustments to the HWVP flowsheet were to the acid adjustment and glass component additions. Developmental background regarding the individual features of the HLW feed preparation flowsheets is provided. Applicability of the HWVP flowsheet features to the new HLW vitrification mission is discussed. The proposed flowsheets were tested at the laboratory-scale at Pacific Northwest Laboratory. Based on the results of this testing and previously established criteria, a reductant-based flowsheet using glycolic acid and a nitric acid-based flowsheet were selected for the FY 1994 small-scale HTM testing

  16. Mixed Wastes Vitrification by Transferred Plasma

    International Nuclear Information System (INIS)

    Tapia-Fabela, J.; Pacheco-Pacheco, M.; Pacheco-Sotelo, J.; Torres-Reyes, C.; Valdivia-Barrientos, R.; Benitez-Read, J.; Lopez-Callejas, R.; Ramos-Flores, F.; Boshle, S.; Zissis, G.

    2007-01-01

    Thermal plasma technology provides a stable and long term treatment of mixed wastes through vitrification processes. In this work, a transferred plasma system was realized to vitrify mixed wastes, taking advantage of its high power density, enthalpy and chemical reactivity as well as its rapid quenching and high operation temperatures. To characterize the plasma discharge, a temperature diagnostic is realized by means of optical emission spectroscopy (OES). To typify the morphological structure of the wastes samples, scanning electron microscopy (SEM), and X-ray diffraction (XRD) techniques were applied before and after the plasma treatment

  17. Hanford Waste Vitrification Plant capacity increase options

    International Nuclear Information System (INIS)

    Larson, D.E.

    1996-04-01

    Studies are being conducted by the Hanford Waste Vitrification Plant (HWVP) Project on ways to increase the waste processing capacity within the current Vitrification Building structural design. The Phase 1 study on remote systems concepts identification and extent of capacity increase was completed. The study concluded that the HWVP capacity could be increased to four times the current capacity with minor design adjustments to the fixed facility design, and the required design changes would not impact the current footprint of the vitrification building. A further increase in production capacity may be achievable but would require some technology development, verification testing, and a more systematic and extensive engineering evaluation. The primary changes included a single advance melter with a higher capacity, new evaporative feed tank, offgas quench collection tank, ejector venturi scrubbers, and additional inner canister closure station,a smear test station, a new close- coupled analytical facility, waste hold capacity of 400,000 gallon, the ability to concentrate out-of-plant HWVP feed to 90 g/L waste oxide concentration, and limited changes to the current base slab construction package

  18. In situ vitrification of buried waste sites

    International Nuclear Information System (INIS)

    Shade, J.W.; Thompson, L.E.; Kindle, C.H.

    1991-04-01

    In situ vitrification (ISV) is a remedial technology initially developed to treat soils contaminated with a variety of organics, heavy metals, and/or radioactive materials. Recent tests have indicated the feasibility of applying the process to buried wastes including containers, combustibles, and buried metals. In addition, ISV is being considered for application to the emplacement of barriers and to the vitrification of underground tanks. This report provides a review of some of the recent experiences of applying ISV in engineering-scale and pilot-scale tests to wastes containing organics, the Environmental Protection Agency (EPA) Toxic metals buried in sealed containers, and buried ferrous metals, with emphasis on the characteristics of the vitrified product and adjacent soil. 9 refs., 2 figs., 3 tabs

  19. Preliminary Hanford Waste Vitrification Plan Waste Form Qualification Plan

    International Nuclear Information System (INIS)

    Nelson, J.L.

    1987-09-01

    This Waste Form Qualification Plan describes the waste form qualification activities that will be followed during the design and operation of the Hanford Waste Vitrification Plant to ensure that the vitrified Hanford defense high-level wastes will meet the acceptance requirements of the candidate geologic repositories for nuclear waste. This plan is based on the defense waste processing facility requirements. The content of this plan is based on the assumption that the Hanford Waste Vitrification Plant high-level waste form will be disposed of in one of the geologic repository projects. Proposed legislation currently under consideration by Congress may change or delay the repository site selection process. The impacts of this change will be assessed as details of the new legislation become available. The Plan describes activities, schedules, and programmatic interfaces. The Waste Form Qualification Plan is updated regularly to incorporate Hanford Waste Vitrification Plant-specific waste acceptance requirements and to serve as a controlled baseline plan from which changes in related programs can be incorporated. 10 refs., 5 figs., 5 tabs

  20. Hanford Waste Vitrification Program process development: Melt testing subtask, pilot-scale ceramic melter experiment, run summary

    International Nuclear Information System (INIS)

    Nakaoka, R.K.; Bates, S.O.; Elmore, M.R.; Goles, R.W.; Perez, J.M.; Scott, P.A.; Westsik, J.H.

    1996-03-01

    Hanford Waste Vitrification Program (HWVP) activities for FY 1985 have included engineering and pilot-scale melter experiments HWVP-11/HBCM-85-1 and HWVP-12/PSCM-22. Major objectives designated by HWVP fo these tests were to evaluate the processing characteristics of the current HWVP melter feed during actual melter operation and establish the product quality of HW-39 borosilicate glass. The current melter feed, defined during FY 85, consists of reference feed (HWVP-RF) and glass-forming chemicals added as frit

  1. Vitrification of organics-containing wastes

    International Nuclear Information System (INIS)

    Bickford, D.F.

    1997-01-01

    A process is described for stabilizing organics-containing waste materials and recovering metals therefrom, and a waste glass product made according to the process is also disclosed. Vitrification of wastes such as organic ion exchange resins, electronic components and the like can be accomplished by mixing at least one transition metal oxide with the wastes, and, if needed, glass formers to compensate for a shortage of silicates or other glass formers in the wastes. The transition metal oxide increases the rate of oxidation of organic materials in the wastes to improve the composition of the glass-forming mixture: at low temperatures, the oxide catalyzes oxidation of a portion of the organics in the waste; at higher temperatures, the oxide dissolves and the resulting oxygen ions oxidize more of the organics; and at vitrification temperatures, the metal ions conduct oxygen into the melt to oxidize the remaining organics. In addition, the transition metal oxide buffers the redox potential of the glass melt so that metals such as Au, Pt, Ag, and Cu separate from the melt in the metallic state and can be recovered. After the metals are recovered, the remainder of the melt is allowed to cool and may subsequently be disposed of. The product has good leaching resistance and can be disposed of in an ordinary landfill, or, alternatively, used as a filler in materials such as concrete, asphalt, brick and tile. 1 fig

  2. Hanford Waste Vitrification Plant Project Waste Form Qualification Program Plan

    International Nuclear Information System (INIS)

    Randklev, E.H.

    1993-06-01

    The US Department of Energy has created a waste acceptance process to help guide the overall program for the disposal of high-level nuclear waste in a federal repository. This Waste Form Qualification Program Plan describes the hierarchy of strategies used by the Hanford Waste Vitrification Plant Project to satisfy the waste form qualification obligations of that waste acceptance process. A description of the functional relationship of the participants contributing to completing this objective is provided. The major activities, products, providers, and associated scheduling for implementing the strategies also are presented

  3. Characterization and vitrification of Hanford radioactive high level wastes

    International Nuclear Information System (INIS)

    Tingey, J.M.; Elliott, M.L.; Larson, D.E.; Morrey, E.V.

    1991-01-01

    Radioactive Neutralized Current Acid Waste (NCAW) samples from the Hanford waste tanks have been chemically, radiochemically and physically characterized. The wastes were processed according to the Hanford Waste vitrification Plant (HWVP) flowsheet, and characterized after each process step. The waste glasses were sectioned and leach tested. Chemical, radiochemical and physical properties of the waste will be presented and compared to nonradioactive simulant data and the HWVP reference composition and properties

  4. Vitrification of low-level and mixed wastes

    International Nuclear Information System (INIS)

    Johnson, T.R.; Bates, J.K.; Feng, Xiangdong.

    1994-01-01

    The US Department of Energy (DOE) and nuclear utilities have large quantities of low-level and mixed wastes that must be treated to meet repository performance requirements, which are likely to become even more stringent. The DOE is developing cost-effective vitrification methods for producing durable waste forms. However, vitrification processes for high-level wastes are not applicable to commercial low-level wastes containing large quantities of metals and small amounts of fluxes. New vitrified waste formulations are needed that are durable when buried in surface repositories

  5. Hanford waste vitrification systems risk assessment

    International Nuclear Information System (INIS)

    Miller, W.C.; Hamilton, D.W.; Holton, L.K.; Bailey, J.W.

    1991-09-01

    A systematic Risk Assessment was performed to identify the technical, regulatory, and programmatic uncertainties and to quantify the risks to the Hanford Site double-shell tank waste vitrification program baseline (as defined in December 1990). Mitigating strategies to reduce the overall program risk were proposed. All major program elements were evaluated, including double-shell tank waste characterization, Tank Farms, retrieval, pretreatment, vitrification, and grouting. Computer-based techniques were used to quantify risks to proceeding with construction of the Hanford Waste Vitrification Plant on the present baseline schedule. Risks to the potential vitrification of single-shell tank wastes and cesium and strontium capsules were also assessed. 62 refs., 38 figs., 26 tabs

  6. High-Level Waste Vitrification Facility Feasibility Study

    International Nuclear Information System (INIS)

    D. A. Lopez

    1999-01-01

    A ''Settlement Agreement'' between the Department of Energy and the State of Idaho mandates that all radioactive high-level waste now stored at the Idaho Nuclear Technology and Engineering Center will be treated so that it is ready to be moved out of Idaho for disposal by a compliance date of 2035. This report investigates vitrification treatment of the high-level waste in a High-Level Waste Vitrification Facility based on the assumption that no more New Waste Calcining Facility campaigns will be conducted after June 2000. Under this option, the sodium-bearing waste remaining in the Idaho Nuclear Technology and Engineering Center Tank Farm, and newly generated liquid waste produced between now and the start of 2013, will be processed using a different option, such as a Cesium Ion Exchange Facility. The cesium-saturated waste from this other option will be sent to the Calcine Solids Storage Facilities to be mixed with existing calcine. The calcine and cesium-saturated waste will be processed in the High-Level Waste Vitrification Facility by the end of calendar year 2035. In addition, the High-Level Waste Vitrification Facility will process all newly-generated liquid waste produced between 2013 and the end of 2035. Vitrification of this waste is an acceptable treatment method for complying with the Settlement Agreement. This method involves vitrifying the waste and pouring it into stainless-steel canisters that will be ready for shipment out of Idaho to a disposal facility by 2035. These canisters will be stored at the Idaho National Engineering and Environmental Laboratory until they are sent to a national geologic repository. The operating period for vitrification treatment will be from the end of 2015 through 2035

  7. High-Level Waste Vitrification Facility Feasibility Study

    Energy Technology Data Exchange (ETDEWEB)

    D. A. Lopez

    1999-08-01

    A ''Settlement Agreement'' between the Department of Energy and the State of Idaho mandates that all radioactive high-level waste now stored at the Idaho Nuclear Technology and Engineering Center will be treated so that it is ready to be moved out of Idaho for disposal by a compliance date of 2035. This report investigates vitrification treatment of the high-level waste in a High-Level Waste Vitrification Facility based on the assumption that no more New Waste Calcining Facility campaigns will be conducted after June 2000. Under this option, the sodium-bearing waste remaining in the Idaho Nuclear Technology and Engineering Center Tank Farm, and newly generated liquid waste produced between now and the start of 2013, will be processed using a different option, such as a Cesium Ion Exchange Facility. The cesium-saturated waste from this other option will be sent to the Calcine Solids Storage Facilities to be mixed with existing calcine. The calcine and cesium-saturated waste will be processed in the High-Level Waste Vitrification Facility by the end of calendar year 2035. In addition, the High-Level Waste Vitrification Facility will process all newly-generated liquid waste produced between 2013 and the end of 2035. Vitrification of this waste is an acceptable treatment method for complying with the Settlement Agreement. This method involves vitrifying the waste and pouring it into stainless-steel canisters that will be ready for shipment out of Idaho to a disposal facility by 2035. These canisters will be stored at the Idaho National Engineering and Environmental Laboratory until they are sent to a national geologic repository. The operating period for vitrification treatment will be from the end of 2015 through 2035.

  8. In situ vitrification applications to hazardous wastes

    International Nuclear Information System (INIS)

    Liikala, S.

    1989-01-01

    In Situ Vitrification is a new hazardous waste remediation alternative that should be considered for contaminated soil matrices. According to the authors the advantages of using ISV include: technology demonstrated at field scale; applicable to a wide variety of soils and contaminants; pyrolyzer organics and encapsulates inorganics; product durable over geologic time period; no threat of harm to the public from exposure; and applications available for barrier walls and structural support. The use of ISV on a large scale basis has thus far been limited to the nuclear industry but has tremendous potential for widespread applications to the hazardous waste field. With the ever changing regulations for the disposal of hazardous waste in landfills, and the increasing positive analytical data of ISV, the process will become a powerful source for on-site treatment and hazardous waste management needs in the very near future

  9. Waste Vitrification Projects Throughout the US Initiated by SRS

    International Nuclear Information System (INIS)

    Jantzen, C.M.; Whitehouse, J.C.; Smith, M.E.; Pickett, J.B.; Peeler, D.K.

    1998-05-01

    Technologies are being developed by the U. S. Department of Energy's (DOE) Nuclear Facility sites to convert high-level, low-level, and mixed wastes to a solid stabilized waste form for permanent disposal. Vitrification is one of the most important and environmentally safest technologies being developed. The Environmental Protection Agency (EPA) has declared vitrification the best demonstrated available technology for high-level radioactive waste and produced a Handbook of Vitrification Technologies for Treatment of Hazardous and Radioactive Waste. The Defense Waste Processing Facility being tested at will soon start vitrifying the high-level waste at. The DOE Office of Technology Development has taken the position that mixed waste needs to be stabilized to the highest level reasonably possible to ensure that the resulting waste forms will meet both current and future regulatory specifications. Vitrification produces durable waste forms at volume reductions up to 97%. Large reductions in volume minimize long-term storage costs making vitrification cost effective on a life cycle basis

  10. Hanford Waste Vitrification Plant hydrogen generation

    International Nuclear Information System (INIS)

    King, R.B.; King, A.D. Jr.; Bhattacharyya, N.K.

    1996-02-01

    The most promising method for the disposal of highly radioactive nuclear wastes is a vitrification process in which the wastes are incorporated into borosilicate glass logs, the logs are sealed into welded stainless steel canisters, and the canisters are buried in suitably protected burial sites for disposal. The purpose of the research supported by the Hanford Waste Vitrification Plant (HWVP) project of the Department of Energy through Battelle Pacific Northwest Laboratory (PNL) and summarized in this report was to gain a basic understanding of the hydrogen generation process and to predict the rate and amount of hydrogen generation during the treatment of HWVP feed simulants with formic acid. The objectives of the study were to determine the key feed components and process variables which enhance or inhibit the.production of hydrogen. Information on the kinetics and stoichiometry of relevant formic acid reactions were sought to provide a basis for viable mechanistic proposals. The chemical reactions were characterized through the production and consumption of the key gaseous products such as H 2 . CO 2 , N 2 0, NO, and NH 3 . For this mason this research program relied heavily on analyses of the gases produced and consumed during reactions of the HWVP feed simulants with formic acid under various conditions. Such analyses, used gas chromatographic equipment and expertise at the University of Georgia for the separation and determination of H 2 , CO, CO 2 , N 2 , N 2 O and NO

  11. Engineering-scale vitrification of commercial high-level waste

    International Nuclear Information System (INIS)

    Bonner, W.F.; Bjorklund, W.J.; Hanson, M.S.; Knowlton, D.E.

    1980-04-01

    To date, technology for immobilizing commercial high-level waste (HLW) has been extensively developed, and two major demonstration projects have been completed, the Waste Solidification Engineering Prototypes (WSEP) Program and the Nuclear Waste Vitrification Project (NWVP). The feasibility of radioactive waste solidification was demonstrated in the WSEP program between 1966 and 1970 (McElroy et al. 1972) using simulated power-reactor waste composed of nonradioactive chemicals and HLW from spent, Hanford reactor fuel. Thirty-three engineering-scale canisters of solidified HLW were produced during the operations. In early 79, the NWVP demonstrated the vitrification of HLW from the processing of actual commercial nuclear fuel. This program consisted of two parts, (1) waste preparation and (2) vitrification by spray calcination and in-can melting. This report presents results from the NWVP

  12. In situ vitrification: application analysis for stabilization of transuranic waste

    International Nuclear Information System (INIS)

    Oma, K.H.; Farnsworth, R.K.; Rusin, J.M.

    1982-09-01

    The in situ vitrification process builds upon the electric melter technology previously developed for high-level waste immobilization. In situ vitrification converts buried wastes and contaminated soil to an extremely durable glass and crystalline waste form by melting the materials, in place, using joule heating. Once the waste materials have been solidified, the high integrity waste form should not cause future ground subsidence. Environmental transport of the waste due to water or wind erosion, and plant or animal intrusion, is minimized. Environmental studies are currently being conducted to determine whether additional stabilization is required for certain in-ground transuranic waste sites. An applications analysis has been performed to identify several in situ vitrification process limitations which may exist at transuranic waste sites. Based on the process limit analysis, in situ vitrification is well suited for solidification of most in-ground transuranic wastes. The process is best suited for liquid disposal sites. A site-specific performance analysis, based on safety, health, environmental, and economic assessments, will be required to determine for which sites in situ vitrification is an acceptable disposal technique. Process economics of in situ vitrification compare favorably with other in-situ solidification processes and are an order of magnitude less than the costs for exhumation and disposal in a repository. Leachability of the vitrified product compares closely with that of Pyrex glass and is significantly better than granite, marble, or bottle glass. Total release to the environment from a vitrified waste site is estimated to be less than 10 -5 parts per year. 32 figures, 30 tables

  13. Design of microwave vitrification systems for radioactive waste

    International Nuclear Information System (INIS)

    White, T.L.; Wilson, C.T.; Schaick, C.R.; Bostick, W.D.

    1996-01-01

    Oak Ridge National Laboratory (ORNL) is involved in the research and development of high-power microwave heating systems for the vitrification of DOE radioactive sludges. Design criteria for a continuous microwave vitrification system capable of processing a surrogate filtercake sludge representative of a typical waste-water treatment operation are discussed. A prototype 915 MHz, 75 kW microwave vitrification system or 'microwave melter' is described along with some early experimental results that demonstrate a 4 to 1 volume reduction of a surrogate ORNL filtercake sludge

  14. Design of microwave vitrification systems for radioactive waste

    International Nuclear Information System (INIS)

    White, T.L.; Wilson, C.T.; Schaich, C.R.; Bostick, T.L.

    1995-01-01

    Oak Ridge National Laboratory (ORNL) is involved in the research and development of high-power microwave heating systems for the vitrification of Department of Energy (DOE) radioactive sludges. Design criteria for a continuous microwave vitrification system capable of processing a surrogate filtercake sludge representative of a typical waste-water treatment operation are discussed. A prototype 915-MHz, 75-kW microwave vitrification system or ''microwave melter'' is described along with some early experimental results that demonstrate a 4 to 1 volume reduction of a surrogate ORNL filtercake sludge

  15. Vitrification development plan for US Department of Energy mixed wastes

    International Nuclear Information System (INIS)

    Peters, R.; Lucerna, J.; Plodinec, M.J.

    1993-10-01

    This document is a general plan for conducting vitrification development for application to mixed wastes owned by the US Department of Energy. The emphasis is a description and discussion of the data needs to proceed through various stages of development. These stages are (1) screening at a waste site to determine which streams should be vitrified, (2) waste characterization and analysis, (3) waste form development and treatability studies, (4) process engineering development, (5) flowsheet and technical specifications for treatment processes, and (6) integrated pilot-scale demonstration. Appendices provide sample test plans for various stages of the vitrification development process. This plan is directed at thermal treatments which produce waste glass. However, the study is still applicable to the broader realm of thermal treatment since it deals with issues such as off-gas characterization and waste characterization that are not necessarily specific to vitrification. The purpose is to provide those exploring or considering vitrification with information concerning the kinds of data that are needed, the way the data are obtained, and the way the data are used. This will provide guidance to those who need to prioritize data needs to fit schedules and budgets. Knowledge of data needs also permits managers and planners to estimate resource requirements for vitrification development

  16. Vitrification of copper flotation waste

    Energy Technology Data Exchange (ETDEWEB)

    Karamanov, Alexander [Institute of Physical Chemistry, Bulgarian Academy of Science, G. Bonchev Str. Block 11, 1113 Sofia (Bulgaria)]. E-mail: karama@ing.univaq.it; Aloisi, Mirko [Department of Chemistry, Chemical Engineering and Materials, University of L' Aquila, 67040 Monteluco di Roio, L' Aquila (Italy); Pelino, Mario [Department of Chemistry, Chemical Engineering and Materials, University of L' Aquila, 67040 Monteluco di Roio, L' Aquila (Italy)

    2007-02-09

    The vitrification of an hazardous iron-rich waste (W), arising from slag flotation of copper production, was studied. Two glasses, containing 30 wt% W were melted for 30 min at 1400 deg. C. The first batch, labeled WSZ, was obtained by mixing W, blast furnace slag (S) and zeolite tuff (Z), whereas the second, labeled WG, was prepared by mixing W, glass cullet (G), sand and limestone. The glass frits showed high chemical durability, measured by the TCLP test. The crystallization of the glasses was evaluated by DTA. The crystal phases formed were identified by XRD resulting to be pyroxene and wollastonite solid solutions, magnetite and hematite. The morphology of the glass-ceramics was observed by optical and scanning electron microscopy. WSZ composition showed a high rate of bulk crystallization and resulted to be suitable for producing glass-ceramics by a short crystallization heat-treatment. WG composition showed a low crystallization rate and good sinterability; glass-ceramics were obtained by sinter-crystallization of the glass frit.

  17. Vitrification of copper flotation waste.

    Science.gov (United States)

    Karamanov, Alexander; Aloisi, Mirko; Pelino, Mario

    2007-02-09

    The vitrification of an hazardous iron-rich waste (W), arising from slag flotation of copper production, was studied. Two glasses, containing 30wt% W were melted for 30min at 1400 degrees C. The first batch, labeled WSZ, was obtained by mixing W, blast furnace slag (S) and zeolite tuff (Z), whereas the second, labeled WG, was prepared by mixing W, glass cullet (G), sand and limestone. The glass frits showed high chemical durability, measured by the TCLP test. The crystallization of the glasses was evaluated by DTA. The crystal phases formed were identified by XRD resulting to be pyroxene and wollastonite solid solutions, magnetite and hematite. The morphology of the glass-ceramics was observed by optical and scanning electron microscopy. WSZ composition showed a high rate of bulk crystallization and resulted to be suitable for producing glass-ceramics by a short crystallization heat-treatment. WG composition showed a low crystallization rate and good sinterability; glass-ceramics were obtained by sinter-crystallization of the glass frit.

  18. Vitrification of copper flotation waste

    International Nuclear Information System (INIS)

    Karamanov, Alexander; Aloisi, Mirko; Pelino, Mario

    2007-01-01

    The vitrification of an hazardous iron-rich waste (W), arising from slag flotation of copper production, was studied. Two glasses, containing 30 wt% W were melted for 30 min at 1400 deg. C. The first batch, labeled WSZ, was obtained by mixing W, blast furnace slag (S) and zeolite tuff (Z), whereas the second, labeled WG, was prepared by mixing W, glass cullet (G), sand and limestone. The glass frits showed high chemical durability, measured by the TCLP test. The crystallization of the glasses was evaluated by DTA. The crystal phases formed were identified by XRD resulting to be pyroxene and wollastonite solid solutions, magnetite and hematite. The morphology of the glass-ceramics was observed by optical and scanning electron microscopy. WSZ composition showed a high rate of bulk crystallization and resulted to be suitable for producing glass-ceramics by a short crystallization heat-treatment. WG composition showed a low crystallization rate and good sinterability; glass-ceramics were obtained by sinter-crystallization of the glass frit

  19. Development And Initial Testing Of Off-Gas Recycle Liquid From The WTP Low Activity Waste Vitrification Process - 14333

    Energy Technology Data Exchange (ETDEWEB)

    McCabe, Daniel J.; Wilmarth, William R.; Nash, Charles A.; Taylor-Pashow, Kathryn M.; Adamson, Duane J.; Crawford, Charles L.; Morse, Megan M.

    2014-01-07

    The Waste Treatment and Immobilization Plant (WTP) process flow was designed to pre-treat feed from the Hanford tank farms, separate it into a High Level Waste (HLW) and Low Activity Waste (LAW) fraction and vitrify each fraction in separate facilities. Vitrification of the waste generates an aqueous condensate stream from the off-gas processes. This stream originates from two off-gas treatment unit operations, the Submerged Bed Scrubber (SBS) and the Wet Electrospray Precipitator (WESP). Currently, the baseline plan for disposition of the stream from the LAW melter is to recycle it to the Pretreatment facility where it gets evaporated and processed into the LAW melter again. If the Pretreatment facility is not available, the baseline disposition pathway is not viable. Additionally, some components in the stream are volatile at melter temperatures, thereby accumulating to high concentrations in the scrubbed stream. It would be highly beneficial to divert this stream to an alternate disposition path to alleviate the close-coupled operation of the LAW vitrification and Pretreatment facilities, and to improve long-term throughput and efficiency of the WTP system. In order to determine an alternate disposition path for the LAW SBS/WESP Recycle stream, a range of options are being studied. A simulant of the LAW Off-Gas Condensate was developed, based on the projected composition of this stream, and comparison with pilot-scale testing. The primary radionuclide that vaporizes and accumulates in the stream is Tc-99, but small amounts of several other radionuclides are also projected to be present in this stream. The processes being investigated for managing this stream includes evaporation and radionuclide removal via precipitation and adsorption. During evaporation, it is of interest to investigate the formation of insoluble solids to avoid scaling and plugging of equipment. Key parameters for radionuclide removal include identifying effective precipitation or ion

  20. Selecting a plutonium vitrification process

    Energy Technology Data Exchange (ETDEWEB)

    Jouan, A. [Centre d`Etudes de la Vallee du Rhone, Bagnols sur Ceze (France)

    1996-05-01

    Vitrification of plutonium is one means of mitigating its potential danger. This option is technically feasible, even if it is not the solution advocated in France. Two situations are possible, depending on whether or not the glass matrix also contains fission products; concentrations of up to 15% should be achievable for plutonium alone, whereas the upper limit is 3% in the presence of fission products. The French continuous vitrification process appears to be particularly suitable for plutonium vitrification: its capacity is compatible with the required throughout, and the compact dimensions of the process equipment prevent a criticality hazard. Preprocessing of plutonium metal, to convert it to PuO{sub 2} or to a nitric acid solution, may prove advantageous or even necessary depending on whether a dry or wet process is adopted. The process may involve a single step (vitrification of Pu or PuO{sub 2} mixed with glass frit) or may include a prior calcination step - notably if the plutonium is to be incorporated into a fission product glass. It is important to weigh the advantages and drawbacks of all the possible options in terms of feasibility, safety and cost-effectiveness.

  1. Method of vitrificating fine-containing liquid waste

    International Nuclear Information System (INIS)

    Hagiwara, Minoru; Matsunaka, Kazuhisa.

    1989-01-01

    This invention concerns a vitrificating method of liquid wastes containing fines (metal powder discharged upon cutting fuel cans) used in a process for treating high level radioactive liquid wastes or a process for treating liquid wastes from nuclear power plants. Liquid wastes containing fines, slurries, etc. are filtered by a filter vessel comprising glass fibers. The fines are supplied as they are to a glass melting furnace placed in the vessel. Filterates formed upon filteration are mixed with other high level radioactive wastes and supplied together with starting glass material to the glass melting furnace. Since the fine-containing liquid wastes are processed separately from high radioactive liquid wastes, clogging of pipeways, etc. can be avoided, supply to the melting furnace is facilitated and the operation efficiency of the vitrification process can be improved. (I.N.)

  2. Hanford Waste Vitrification Plant Quality Assurance Program description for high-level waste form development and qualification

    International Nuclear Information System (INIS)

    1993-08-01

    The Hanford Waste Vitrification Plant Project has been established to convert the high-level radioactive waste associated with nuclear defense production at the Hanford Site into a waste form suitable for disposal in a deep geologic repository. The Hanford Waste Vitrification Plant will mix processed radioactive waste with borosilicate material, then heat the mixture to its melting point (vitrification) to forin a glass-like substance that traps the radionuclides in the glass matrix upon cooling. The Hanford Waste Vitrification Plant Quality Assurance Program has been established to support the mission of the Hanford Waste Vitrification Plant. This Quality Assurance Program Description has been written to document the Hanford Waste Vitrification Plant Quality Assurance Program

  3. Feasibility Study for Vitrification of Sodium-Bearing Waste

    International Nuclear Information System (INIS)

    Quigley, J.J.; Raivo, B.D.; Bates, S.O.; Berry, S.M.; Nishioka, D.N.; Bunnell, P.J.

    2000-01-01

    Treatment of sodium-bearing waste (SBW) at the Idaho Nuclear Technology and Engineering Center (INTEC) within the Idaho National Engineering and Environmental Laboratory is mandated under a Settlement Agreement between the Department of Energy and the State of Idaho. One of the requirements of the Settlement Agreement is the complete calcination (i.e., treatment) of all SBW by December 31, 2012. One of the proposed options for treatment of SBW is vitrification. This study will examine the viability of SBW vitrification. This study describes the process and facilities to treat the SBW, from beginning waste input from INTEC Tank Farm to the final waste forms. Schedules and cost estimates for construction and operation of a Vitrification Facility are included. The study includes a facility layout with drawings, process description and flow diagrams, and preliminary equipment requirements and layouts

  4. Feasibility Study for Vitrification of Sodium-Bearing Waste

    Energy Technology Data Exchange (ETDEWEB)

    J. J. Quigley; B. D. Raivo; S. O. Bates; S. M. Berry; D. N. Nishioka; P. J. Bunnell

    2000-09-01

    Treatment of sodium-bearing waste (SBW) at the Idaho Nuclear Technology and Engineering Center (INTEC) within the Idaho National Engineering and Environmental Laboratory is mandated under a Settlement Agreement between the Department of Energy and the State of Idaho. One of the requirements of the Settlement Agreement is the complete calcination (i.e., treatment) of all SBW by December 31, 2012. One of the proposed options for treatment of SBW is vitrification. This study will examine the viability of SBW vitrification. This study describes the process and facilities to treat the SBW, from beginning waste input from INTEC Tank Farm to the final waste forms. Schedules and cost estimates for construction and operation of a Vitrification Facility are included. The study includes a facility layout with drawings, process description and flow diagrams, and preliminary equipment requirements and layouts.

  5. Vitrification of low level and mixed (radioactive and hazardous) wastes: Lessons learned from high level waste vitrification

    International Nuclear Information System (INIS)

    Jantzen, C.M.

    1994-01-01

    Borosilicate glasses will be used in the USA and in Europe immobilize radioactive high level liquid wastes (HLLW) for ultimate geologic disposal. Simultaneously, tehnologies are being developed by the US Department of Energy's (DOE) Nuclear Facility sites to immobilize low-level and mixed (radioactive and hazardous) wastes (LLMW) in durable glass formulations for permanent disposal or long-term storage. Vitrification of LLMW achieves large volume reductions (86--97 %) which minimize the associated long-term storage costs. Vitrification of LLMW also ensures that mixed wastes are stabilized to the highest level reasonably possible, e.g. equivalent to HLLW, in order to meet both current and future regulatory waste disposal specifications The tehnologies being developed for vitrification of LLMW rely heavily on the technologies developed for HLLW and the lessons learned about process and product control

  6. Small-scale integrated demonstration of high-level radioactive waste processing and vitrification using actual SRP waste

    International Nuclear Information System (INIS)

    Ferguson, R.B.; Woolsey, G.B.; Galloway, R.M.; Baumgarten, P.M.; Eibling, R.E.

    1980-01-01

    Experiments have been made to demonstrate the feasibility of immobilizing SRP high-level waste in borosilicate glass. Results to date are encouraging. Equipment performance and processing characteristics for solidifying small batches of actual SRP waste have agreed well with previous experience with small- and large-scale tests synthetic waste, and with theoretical predictions

  7. Leaching characteristics of copper flotation waste before and after vitrification.

    Science.gov (United States)

    Coruh, Semra; Ergun, Osman Nuri

    2006-12-01

    Copper flotation waste from copper production using a pyrometallurgical process contains toxic metals such as Cu, Zn, Co and Pb. Because of the presence of trace amounts of these highly toxic metals, copper flotation waste contributes to environmental pollution. In this study, the leaching characteristics of copper flotation waste from the Black Sea Copper Works in Samsun, Turkey have been investigated before and after vitrification. Samples obtained from the factory were subjected to toxicity tests such as the extraction procedure toxicity test (EP Tox), the toxicity characteristic leaching procedure (TCLP) and the "method A" extraction procedure of the American Society of Testing and Materials. The leaching tests showed that the content of some elements in the waste before vitrification exceed the regulatory limits and cannot be disposed of in the present form. Therefore, a stabilization or inertization treatment is necessary prior to disposal. Vitrification was found to stabilize heavy metals in the copper flotation waste successfully and leaching of these metals was largely reduced. Therefore, vitrification can be an acceptable method for disposal of copper flotation waste.

  8. New developments for medium and low level waste vitrification

    International Nuclear Information System (INIS)

    Boen, A.J.-R.; Pujadas, S.M.-V.

    1997-01-01

    Converting ultimate waste material into a stable, inert product is beneficial, notably in the case of potentially very toxic wastes. Vitrification, in which a glass or glass-ceramic material is fabricated from a particular waste form, is now a proven solution. This high-temperature process uses additives-notably silica-if necessary to form a glass network. Vitrification confines the waste by forming a stable, inert, nontoxic material suitable for safe disposal; it usually also results in a significant volume reduction having a major effect on the disposal cost. France is actively engaged in an ongoing research effort in this area, not only to enhance the production capacity and the containment quality, but also to extend the process to low and medium level wastes such as those produced in nuclear power stations

  9. Hanford Waste Vitrification Plant dangerous waste permit application

    International Nuclear Information System (INIS)

    1991-10-01

    This report presents engineering drawings of the vitrification plant at Hanford Reservation. Individual sections in the report cover piping and instrumentation, process flow schemes, and material balance tables

  10. Hanford Waste Vitrification Plant technical manual

    Energy Technology Data Exchange (ETDEWEB)

    Larson, D.E. [ed.; Watrous, R.A.; Kruger, O.L. [and others

    1996-03-01

    A key element of the Hanford waste management strategy is the construction of a new facility, the Hanford Waste Vitrification Plant (HWVP), to vitrify existing and future liquid high-level waste produced by defense activities at the Hanford Site. The HWVP mission is to vitrify pretreated waste in borosilicate glass, cast the glass into stainless steel canisters, and store the canisters at the Hanford Site until they are shipped to a federal geological repository. The HWVP Technical Manual (Manual) documents the technical bases of the current HWVP process and provides a physical description of the related equipment and the plant. The immediate purpose of the document is to provide the technical bases for preparation of project baseline documents that will be used to direct the Title 1 and Title 2 design by the A/E, Fluor. The content of the Manual is organized in the following manner. Chapter 1.0 contains the background and context within which the HWVP was designed. Chapter 2.0 describes the site, plant, equipment and supporting services and provides the context for application of the process information in the Manual. Chapter 3.0 provides plant feed and product requirements, which are primary process bases for plant operation. Chapter 4.0 summarizes the technology for each plant process. Chapter 5.0 describes the engineering principles for designing major types of HWVP equipment. Chapter 6.0 describes the general safety aspects of the plant and process to assist in safe and prudent facility operation. Chapter 7.0 includes a description of the waste form qualification program and data. Chapter 8.0 indicates the current status of quality assurance requirements for the Manual. The Appendices provide data that are too extensive to be placed in the main text, such as extensive tables and sets of figures. The Manual is a revision of the 1987 version.

  11. Hanford Waste Vitrification Plant technical manual

    International Nuclear Information System (INIS)

    Larson, D.E.; Watrous, R.A.; Kruger, O.L.

    1996-03-01

    A key element of the Hanford waste management strategy is the construction of a new facility, the Hanford Waste Vitrification Plant (HWVP), to vitrify existing and future liquid high-level waste produced by defense activities at the Hanford Site. The HWVP mission is to vitrify pretreated waste in borosilicate glass, cast the glass into stainless steel canisters, and store the canisters at the Hanford Site until they are shipped to a federal geological repository. The HWVP Technical Manual (Manual) documents the technical bases of the current HWVP process and provides a physical description of the related equipment and the plant. The immediate purpose of the document is to provide the technical bases for preparation of project baseline documents that will be used to direct the Title 1 and Title 2 design by the A/E, Fluor. The content of the Manual is organized in the following manner. Chapter 1.0 contains the background and context within which the HWVP was designed. Chapter 2.0 describes the site, plant, equipment and supporting services and provides the context for application of the process information in the Manual. Chapter 3.0 provides plant feed and product requirements, which are primary process bases for plant operation. Chapter 4.0 summarizes the technology for each plant process. Chapter 5.0 describes the engineering principles for designing major types of HWVP equipment. Chapter 6.0 describes the general safety aspects of the plant and process to assist in safe and prudent facility operation. Chapter 7.0 includes a description of the waste form qualification program and data. Chapter 8.0 indicates the current status of quality assurance requirements for the Manual. The Appendices provide data that are too extensive to be placed in the main text, such as extensive tables and sets of figures. The Manual is a revision of the 1987 version

  12. Process performance of the pilot-scale in situ vitrification of a simulated waste disposal site at the Oak Ridge National Laboratory

    International Nuclear Information System (INIS)

    Carter, J.G.; Koegler, S.S.; Bates, S.O.

    1988-06-01

    Process feasibility studies have been successfully performed on three developmental scales to determine the potential for applying in situ vitrification to intermediate-level (low-level) waste placed in seepage pits and trenches at Oak Ridge National Laboratory (ORNL). In the laboratory, testing was performed in crucibles containing a mixture of 50% ORNL soil and 50% limestone. In an engineering-scale test at Pacific Northwest Laboratory a /1/12/-scale simulation of an ORNL waste trench was constructed and vitrified, resulting in a waste product containing soil and limestone concentrations of 68 wt % and 32 wt %, respectively. In the pilot-scale test a /3/8/-scale simulation of the same trench was constructed and vitrified at ORNL, resulting in soil and limestone concentrations of 80% and 20%, respectively, in the waste product. Results of the three scales of testing indicate that the ORNL intermediate-level (low-level) waste sites can be successfully processed by in situ vitrification; the waste form will retain significant quantities of the cesium and strontium. Because cesium-137 and strontium-90 are the major components of the radionuclide inventory in the ORNL seepage pits and trenches, final field process decontamination factors (i.e., losses to the off-gas system relative to the waste inventory) of 1.0 E + 4 are desired to minimize activity buildup in the off-gas system. 17 refs., 34 figs., 13 tabs

  13. Hanford Waste Vitrification Plant: Preliminary description of waste form and canister

    International Nuclear Information System (INIS)

    Mitchell, D.E.

    1986-01-01

    In July 1985, the US Department of Energy's Office of Civilian Radioactive Waste Management established the Waste Acceptance Process as the means by which defense high-level waste producers, such as the Hanford Waste Vitrification Plant, will develop waste acceptance requirements with the candidate geologic repositories. A complete description of the Waste Acceptance Process is contained in the Preliminary Hanford Waste Vitrification Plant Waste Form Qualification Plan. The Waste Acceptance Process defines three documents that high-level waste producers must prepare as a part of the process of assuming that a high-level waste product will be acceptable for disposal in a geologic repository. These documents are the Description of Waste Form and Canister, Waste Compliance Plan, and Waste Qualification Report. This document is the Hanford Waste Vitrification Plant Preliminary Description of Waste Form and Canister for disposal of Neutralized Current Acid Waste. The Waste Acceptance Specifications for the Hanford Waste Vitrification Plant have not yet been developed, therefore, this document has been structured to corresponds to the Waste Acceptance Preliminary Specifications for the Defense Waste Processing Facility High-Level Waste Form. Not all of the information required by these specifications is appropriate for inclusion in this Preliminary Description of Waste Form and Canister. Rather, this description is limited to information that describes the physical and chemical characteristics of the expected high-level waste form. The content of the document covers three major areas: waste form characteristics, canister characteristics, and canistered waste form characteristics. This information will be used by the candidate geologic repository projects as the basis for preliminary repository design activities and waste form testing. Periodic revisions are expected as the Waste Acceptance Process progresses

  14. Structural and microstructural aspects of asbestos-cement waste vitrification

    Science.gov (United States)

    Iwaszko, Józef; Zawada, Anna; Przerada, Iwona; Lubas, Małgorzata

    2018-04-01

    The main goal of the work was to evaluate the vitrification process of asbestos-cement waste (ACW). A mixture of 50 wt% ACW and 50 wt% glass cullet was melted in an electric furnace at 1400 °C for 90 min and then cast into a steel mold. The vitrified product was subjected to annealing. Optical microscopy, scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR) and X-ray diffraction (XRD) were used to evaluate the effects of the vitrification. The chemical constitution of the material before and after the vitrification process was also analyzed. It was found that the vitrified product has an amorphous structure in which the components of asbestos-cement waste are incorporated. MIR spectroscopy showed that the absorption bands of chrysotile completely disappeared after the vitrification process. The results of the spectroscopic studies were confirmed by X-ray studies - no diffraction reflections from the chrysotile crystallographic planes were observed. As a result of the treatment, the fibrous asbestos construction, the main cause of its pathogenic properties, completely disappeared. The vitrified material was characterized by higher resistance to ion leaching in an aquatic environment than ACW and a smaller volume of nearly 72% in relation to the apparent volume of the substrates. The research has confirmed the high effectiveness of vitrification in neutralizing hazardous waste containing asbestos and the FT-IR spectroscopy was found to be useful to identify asbestos varieties and visualizing changes caused by the vitrification process. The work also presents the current situation regarding the utilization of asbestos-containing products.

  15. Plasma vitrification of waste materials

    Science.gov (United States)

    McLaughlin, David F.; Dighe, Shyam V.; Gass, William R.

    1997-01-01

    This invention provides a process wherein hazardous or radioactive wastes in the form of liquids, slurries, or finely divided solids are mixed with finely divided glassformers (silica, alumina, soda, etc.) and injected directly into the plume of a non-transferred arc plasma torch. The extremely high temperatures and heat transfer rates makes it possible to convert the waste-glassformer mixture into a fully vitrified molten glass product in a matter of milliseconds. The molten product may then be collected in a crucible for casting into final wasteform geometry, quenching in water, or further holding time to improve homogeneity and eliminate bubbles.

  16. Plasma vitrification of waste materials

    International Nuclear Information System (INIS)

    McLaughlin, D.F.; Dighe, S.V.; Gass, W.R.

    1997-01-01

    This invention provides a process wherein hazardous or radioactive wastes in the form of liquids, slurries, or finely divided solids are mixed with finely divided glassformers (silica, alumina, soda, etc.) and injected directly into the plume of a non-transferred arc plasma torch. The extremely high temperatures and heat transfer rates makes it possible to convert the waste-glassformer mixture into a fully vitrified molten glass product in a matter of milliseconds. The molten product may then be collected in a crucible for casting into final wasteform geometry, quenching in water, or further holding time to improve homogeneity and eliminate bubbles. 4 figs

  17. Independent engineering review of the Hanford Waste Vitrification System

    International Nuclear Information System (INIS)

    1991-10-01

    The Hanford Waste Vitrification Plant (HWVP) was initiated in June 1987. The HWVP is an essential element of the plan to end present interim storage practices for defense wastes and to provide for permanent disposal. The project start was justified, in part, on efficient technology and design information transfer from the prototype Defense Waste Processing Facility (DWPF). Development of other serial Hanford Waste Vitrification System (HWVS) elements, such as the waste retrieval system for the double-shell tanks (DSTs), and the pretreatment system to reduce the waste volume converted into glass, also was required to accomplish permanent waste disposal. In July 1991, at the time of this review, the HWVP was in the Title 2 design phase. The objective of this technical assessment is to determine whether the status of the technology development and engineering practice is sufficient to provide reasonable assurance that the HWVP and the balance of the HWVS system will operate in an efficient and cost-effective manner. The criteria used to facilitate a judgment of potential successful operation are: vitrification of high-level radioactive waste from specified DSTs on a reasonably continuous basis; and glass produced with physical and chemical properties formally acknowledge as being acceptable for disposal in a repository for high-level radioactive waste. The criteria were proposed specifically for the Independent Engineering Review to focus that assessment effort. They are not represented as the criteria by which the Department will judge the prudence of the Project. 78 refs., 10 figs., 12 tabs

  18. Independent engineering review of the Hanford Waste Vitrification System

    Energy Technology Data Exchange (ETDEWEB)

    1991-10-01

    The Hanford Waste Vitrification Plant (HWVP) was initiated in June 1987. The HWVP is an essential element of the plan to end present interim storage practices for defense wastes and to provide for permanent disposal. The project start was justified, in part, on efficient technology and design information transfer from the prototype Defense Waste Processing Facility (DWPF). Development of other serial Hanford Waste Vitrification System (HWVS) elements, such as the waste retrieval system for the double-shell tanks (DSTs), and the pretreatment system to reduce the waste volume converted into glass, also was required to accomplish permanent waste disposal. In July 1991, at the time of this review, the HWVP was in the Title 2 design phase. The objective of this technical assessment is to determine whether the status of the technology development and engineering practice is sufficient to provide reasonable assurance that the HWVP and the balance of the HWVS system will operate in an efficient and cost-effective manner. The criteria used to facilitate a judgment of potential successful operation are: vitrification of high-level radioactive waste from specified DSTs on a reasonably continuous basis; and glass produced with physical and chemical properties formally acknowledge as being acceptable for disposal in a repository for high-level radioactive waste. The criteria were proposed specifically for the Independent Engineering Review to focus that assessment effort. They are not represented as the criteria by which the Department will judge the prudence of the Project. 78 refs., 10 figs., 12 tabs.

  19. Hanford Waste Vitrification Project overview and status

    International Nuclear Information System (INIS)

    Swenson, L.D.; Smets, J.L.

    1993-01-01

    The Hanford Waste Vitrification Project (HWVP) is being constructed at the US DOE's Hanford Site in Richland, WA. Engineering and design are being accomplished by Fluor Daniel Inc. in Irvine, CA. Technical input is furnished by Westinghouse Hanford Co. and construction management services by UE ampersand C-Catalytic Inc. The HWVP will immobilize high level nuclear waste in a glass matrix for eventual disposal in the federal repository. The HWVP consists of several structures, the major ones being the Vitrification Building, the Canister Storage Building, fan house, sand filter, waste hold tank, pump house, and administration and construction facilities. Construction started in April 1992 with the clearing and grubbing activities that prepared the site for fencing and construction preparation. Several design packages have been released for procurement activities. The most significant package release is for the Canister Storage Building, which will be the first major structure to be constructed

  20. Transportable Vitrification System Demonstration on Mixed Waste

    International Nuclear Information System (INIS)

    Zamecnik, J.R.; Whitehouse, J.C.; Wilson, C.N.; Van Ryn, F.R.

    1998-01-01

    This paper describes preliminary results from the first demonstration of the Transportable Vitrification System (TVS) on actual mixed waste. The TVS is a fully integrated, transportable system for the treatment of mixed and low-level radioactive wastes. The demonstration was conducted at Oak Ridge's East Tennessee Technology Park (ETTP), formerly known as the K-25 site. The purpose of the demonstration was to show that mixed wastes could be vitrified safely on a 'field' scale using joule-heated melter technology and obtain information on system performance, waste form durability, air emissions, and costs

  1. Am/Cm Vitrification Process: Vitrification Material Balance Calculations

    International Nuclear Information System (INIS)

    Smith, F.G.

    2000-01-01

    This report documents material balance calculations for the Americium/Curium vitrification process and describes the basis used to make the calculations. The material balance calculations reported here start with the solution produced by the Am/Cm pretreatment process as described in ``Material Balance Calculations for Am/Cm Pretreatment Process (U)'', SRT-AMC-99-0178 [1]. Following pretreatment, small batches of the product will be further treated with an additional oxalic acid precipitation and washing. The precipitate from each batch will then be charged to the Am/Cm melter with glass cullet and vitrified to produce the final product. The material balance calculations in this report are designed to provide projected compositions of the melter glass and off-gas streams. Except for decanted supernate collected from precipitation and precipitate washing, the flowsheet neglects side streams such as acid washes of empty tanks that would go directly to waste. Complete listings of the results of the material balance calculations are provided in the Appendices to this report

  2. Glass formulation for phase 1 high-level waste vitrification

    International Nuclear Information System (INIS)

    Vienna, J.D.; Hrma, P.R.

    1996-04-01

    The purpose of this study is to provide potential glass formulations for prospective Phase 1 High-Level Waste (HLW) vitrification at Hanford. The results reported here will be used to aid in developing a Phase 1 HLW vitrification request for proposal (RFP) and facilitate the evaluation of ensuing proposals. The following factors were considered in the glass formulation effort: impact on total glass volume of requiring the vendor to process each of the tank compositions independently versus as a blend; effects of imposing typical values of B 2 O 3 content and waste loading in HLW borosilicate glasses as restrictions on the vendors (according to WAPS 1995, the typical values are 5--10 wt% B 2 O 3 and 20--40 wt% waste oxide loading); impacts of restricting the processing temperature to 1,150 C on eventual glass volume; and effects of caustic washing on any of the selected tank wastes relative to glass volume

  3. Vitrification: a solution for the wastes of wastes; La vitrification: ca chauffe pour les ultimes

    Energy Technology Data Exchange (ETDEWEB)

    Guihard, B. [Europlasma, 33 - Saint Medard en Jalles (France)

    1997-07-01

    The incineration of wastes generates other wastes (fly ashes) that concentrate a large amount of polluting substances (heavy metals, salts..). French law requires a stabilization of this kind of wastes before their storage. Today vitrification can be considered as an alternative to the stabilization and storage way, the vitrified products could be seen as an interesting material in the building industry or in road works. A few years ago the municipality of Bordeaux decided to launch a demonstration program and a REFIOM (fly ashes) vitrification unit has been operating since 1997. (A.C.)

  4. Material chemistry challenges in vitrification of high level radioactive waste

    International Nuclear Information System (INIS)

    Kaushik, C.P.

    2008-01-01

    Full text: Nuclear technology with an affective environmental management plan and focused attention on safety measures is a much cleaner source of electricity generation as compared to other sources. With this perspective, India has undertaken nuclear energy program to share substantial part of future need of power. Safe containment and isolation of nuclear waste from human environment is an indispensable part of this programme. Majority of radioactivity in the entire nuclear fuel cycle is high level radioactive liquid waste (HLW), which is getting generated during reprocessing of spent nuclear fuels. A three stage strategy for management of HLW has been adopted in India. This involves (i) immobilization of waste oxides in stable and inert solid matrices, (ii) interim retrievable storage of the conditioned waste product under continuous cooling and (iii) disposal in deep geological formation. Borosilicate glass matrix has been adopted in India for immobilization of HLW. Material issue are very important during the entire process of waste immobilization. Performance of the materials used in nuclear waste management determines its safety/hazards. Material chemistry therefore has a significant bearing on immobilization science and its technological development for management of HLW. The choice of suitable waste form to deploy for nuclear waste immobilization is difficult decision and the durability of the conditioned product is not the sole criterion. In any immobilization process, where radioactive materials are involved, the process and operational conditions play an important role in final selection of a suitable glass formulation. In remotely operated vitrification process, study of chemistry of materials like glass, melter, materials of construction of other equipment under high temperature and hostile corrosive condition assume significance for safe and un-interrupted vitrification of radioactive to ensure its isolation waste from human environment. The present

  5. Design of equipment used for high-level waste vitrification at the West Valley Demonstration Project

    International Nuclear Information System (INIS)

    Vance, R.F.; Brill, B.A.; Carl, D.E.

    1997-06-01

    The equipment as designed, started, and operated for high-level radioactive waste vitrification at the West Valley Demonstration Project in western New York State is described. Equipment for the processes of melter feed make-up, vitrification, canister handling, and off-gas treatment are included. For each item of equipment the functional requirements, process description, and hardware descriptions are presented

  6. Transportable Vitrification System: Operational experience gained during vitrification of simulated mixed waste

    International Nuclear Information System (INIS)

    Whitehouse, J.C.; Burket, P.R.; Crowley, D.A.; Hansen, E.K.; Jantzen, C.M.; Smith, M.E.; Singer, R.P.; Young, S.R.; Zamecnik, J.R.; Overcamp, T.J.; Pence, I.W. Jr.

    1996-01-01

    The Transportable Vitrification System (TVS) is a large-scale, fully-integrated, transportable, vitrification system for the treatment of low-level nuclear and mixed wastes in the form of sludges, soils, incinerator ash, and similar waste streams. The TVS was built to demonstrate the vitrification of actual mixed waste at U. S. Department of Energy (DOE) sites. Currently, Westinghouse Savannah River Company (WSRC) is working with Lockheed Martin Energy Systems (LMES) to apply field scale vitrification to actual mixed waste at Oak Ridge Reservation's (ORR) K-25 Site. Prior to the application of the TVS to actual mixed waste it was tested on simulated K-25 B and C Pond waste at Clemson University. This paper describes the results of that testing and preparations for the demonstration on actual mixed waste

  7. Chemical durability of soda-lime-aluminosilicate glass for radioactive waste vitrification

    International Nuclear Information System (INIS)

    Eppler, F.H.; Yim, M.S.

    1998-01-01

    Vitrification has been identified as one of the most viable waste treatment alternatives for nuclear waste disposal. Currently, the most popular glass compositions being selected for vitrification are the borosilicate family of glasses. Another popular type that has been around in glass industry is the soda-lime-silicate variety, which has often been characterized as the least durable and a poor candidate for radioactive waste vitrification. By replacing the boron constituent with a cheaper substitute, such as silica, the cost of vitrification processing can be reduced. At the same time, addition of network intermediates such as Al 2 O 3 to the glass composition increases the environmental durability of the glass. The objective of this study is to examine the ability of the soda-lime-aluminosilicate glass as an alternative vitrification tool for the disposal of radioactive waste and to investigate the sensitivity of product chemical durability to variations in composition

  8. Vitrification of transuranic and beta-gamma contaminated solid wastes

    International Nuclear Information System (INIS)

    Dukes, M.D.

    1980-06-01

    Vitrification of solid transuranic contaminated (TRU) wastes alone and with high-level liquid wastes (HLLW) was studied. Homogeneous glasses containing 20 to 30 wt % ash were made by using glass frits previously developed at the Savannah River Plant and Pacific Northwest Laboratories. If the ash is vitrified along with the HLLW, 1.0 wt % as can be added to the waste forms without affecting their quality. This loading of ash is well above the loading required by the relative amounts of HLLW and TRU ash that will be processed at the Savannah River Plant. Vitrification of TRU-contaminated electropolishing sludges and high efficiency particular air filter materials along with HLLW would require an increase in the quantity of glass to be produced. However, if these TRU-contaminated solids were vitrified with the HLLW, the addition of low-level beta-gamma contaminated ash would require no further increase in glass production

  9. Chemical engineering problems of radioactive waste fixation by vitrification

    International Nuclear Information System (INIS)

    Taylor, R.F.

    1985-01-01

    Basic features are reviewed of the chemical engineering problems faced in the vitrification of the high-level radioactive liquid wastes resulting from the reprocessing of nuclear fuel. After an outline of glass solution properties and formation kinetics the constituent elements of the vitrification route are examined in turn: waste feed evaporation and denitration, calcination, offgas treatment, and finally melting and product quality. Plant and experimental data for each stage are discussed with comparison between process routes and with reference to the underlying principles. Attention is drawn to the future need for higher trapping efficiencies and for dealing with a wider range of species in offgas treatments as higher burnup fuels are processed after shorter cooling times from reactor. Two areas of present study where deeper insight into underlying process mechanics is needed are, firstly, the association of waste material with glass formers in the wet or sinter stages and secondly their incorporation and mixing reaction in the melt. Fuller understanding here would bring direct benefit to process performance and handling. The problems discussed are not of a nature to jeopardize the vitrification routes but if product quality does come to rely heavily on process control then demonstrable confidence in the behaviour of the central physico-chemical interactions is indispensable. (author)

  10. Nuclear Waste Vitrification Efficiency: Cold Cap Reactions

    International Nuclear Information System (INIS)

    Kruger, A.A.; Hrma, P.R.; Pokorny, R.

    2011-01-01

    The cost and schedule of nuclear waste treatment and immobilization are greatly affected by the rate of glass production. Various factors influence the performance of a waste-glass melter. One of the most significant, and also one of the least understood, is the process of batch melting. Studies are being conducted to gain fundamental understanding of the batch reactions, particularly those that influence the rate of melting, and models are being developed to link batch makeup and melter operation to the melting rate. Batch melting takes place within the cold cap, i.e., a batch layer floating on the surface of molten glass. The conversion of batch to glass consists of various chemical reactions, phase transitions, and diffusion-controlled processes. These include water evaporation (slurry feed contains as high as 60% water), gas evolution, the melting of salts, the formation of borate melt, reactions of borate melt with molten salts and with amorphous oxides (Fe 2 O 3 and Al 2 O 3 ), the formation of intermediate crystalline phases, the formation of a continuous glass-forming melt, the growth and collapse of primary foam, and the dissolution of residual solids. To this list we also need to add the formation of secondary foam that originates from molten glass but accumulates on the bottom of the cold cap. This study presents relevant data obtained for a high-level-waste melter feed and introduces a one-dimensional (1D) mathematical model of the cold cap as a step toward an advanced three-dimensional (3D) version for a complete model of the waste glass melter. The 1D model describes the batch-to-glass conversion within the cold cap as it progresses in a vertical direction. With constitutive equations and key parameters based on measured data, and simplified boundary conditions on the cold-cap interfaces with the glass melt and the plenum space of the melter, the model provides sensitivity analysis of the response of the cold cap to the batch makeup and melter

  11. Engineering report of plasma vitrification of Hanford tank wastes

    International Nuclear Information System (INIS)

    Hendrickson, D.W.

    1995-01-01

    This document provides an analysis of vendor-derived testing and technology applicability to full scale glass production from Hanford tank wastes using plasma vitrification. The subject vendor testing and concept was applied in support of the Hanford LLW Vitrification Program, Tank Waste Remediation System

  12. Behavior of mercury and iodine during vitrification of simulated alkaline Purex waste

    International Nuclear Information System (INIS)

    Holton, L.K.

    1981-09-01

    Current plans indicate that the high-level wastes stored at the Savannah River Plant will be solidified by vitrification. The behavior of mercury and iodine during the vitrification process is of concern because: mercury is present in the waste in high concentrations (0.1 to 2.8 wt%); mercury will react with iodine and the other halogens present in the waste during vitrification and; the mercury compounds formed will be volatilized from the vitrification process placing a high particulate load in the vitrification system off-gas. Twelve experiments were completed to study the behavior of mercury during vitrification of simulated SRP Purex waste. The mercury was completely volatized from the vitrification system in all experiments. The mercury reacted with iodine, chlorine and oxygen to form a fine particulate solid. Quantitative recovery of mercury compounds formed in the vitrification system off-gas was not possible due to high (37 to 90%) deposition of solids in the off-gas piping. The behavior of mercury and iodine was most strongly influenced by the vitrification system atmosphere. During experiments performed in which the oxygen content of the vitrification system atmosphere was low (< 1 vol%); iodine retention in the glass product was 27 to 55%, the mercury composition of the solids recovered from the off-gas scrub solutions was 75 to 85 wt%, and a small quantity of metallic mercury was recovered from the off-gas scrub solution. During experiments performed in which the oxygen content of the vitrification system atmosphere was high (20 vol%), iodide retention in the glass product was 3 to 15%, the mercury composition of the solids recovered from the off-gas scrub solutions was 60 to 80 wt%, and very little metallic mercury was recovered from the off-gas scrub solution

  13. Hanford Waste Vitrification Plant Quality Assurance Program description for high-level waste form development and qualification. Revision 3, Part 2

    Energy Technology Data Exchange (ETDEWEB)

    1993-08-01

    The Hanford Waste Vitrification Plant Project has been established to convert the high-level radioactive waste associated with nuclear defense production at the Hanford Site into a waste form suitable for disposal in a deep geologic repository. The Hanford Waste Vitrification Plant will mix processed radioactive waste with borosilicate material, then heat the mixture to its melting point (vitrification) to forin a glass-like substance that traps the radionuclides in the glass matrix upon cooling. The Hanford Waste Vitrification Plant Quality Assurance Program has been established to support the mission of the Hanford Waste Vitrification Plant. This Quality Assurance Program Description has been written to document the Hanford Waste Vitrification Plant Quality Assurance Program.

  14. Prospects for vitrification of mixed wastes at ANL-E

    International Nuclear Information System (INIS)

    Mazer, J.; No, Hyo.

    1993-01-01

    This report summarizes a study evaluating the prospects for vitrification of some of the mixed wastes at ANL-E. This project can be justified on the following basis: Some of ANL-E's mixed waste streams will be stabilized such that they can be treated as a low-level radioactive waste. The expected volume reduction that results during vitrification will significantly reduce the overall waste volume requiring disposal. Mixed-waste disposal options currently used by ANL-E may not be permissible in the near future without treatment technologies such as vitrification

  15. The role of frit in nuclear waste vitrification

    International Nuclear Information System (INIS)

    Vienna, J.D.; Smith, P.A.; Dorn, D.A.; Hrma, P.

    1994-04-01

    Vitrification of nuclear waste requires additives which are often vitrified independently to form a frit. Frit composition is formulated to meet the needs of glass composition and processing. The effects of frit on melter feed and melt processing, glass acceptance, and waste loading is of practical interest in understanding the trade-offs associated with the competing demands placed on frit composition. Melter feed yield stress, viscosity and durability of frits and corresponding waste glasses as well as the kinetics of elementary melting processes have been measured. The results illustrate the competing requirements on frit. Four frits (FY91, FY93, HW39-4, and SR202) and simulated neutralized current acid waste (NCAW) were used in this study. The experimental evidence shows that optimization of frit for one processing related property often results in poorer performance for the remaining properties. The difficulties associated with maximum waste loading and durability are elucidated for glasses which could be processed using technology available for the previously proposed Hanford Waste Vitrification Plant

  16. The vitrification of high level wastes using microwave power

    International Nuclear Information System (INIS)

    Hardwick, W.H.; Gayler, R.; Murphy, V.

    1981-01-01

    A process for radioactive waste vitrification which exploits advantages peculiar to microwave heating is under development. The advantages claimed are the removal of the heat source from the radioactive environment, the elimination of heat transfer barriers by direct coupling of the energy with the process materials, and the ability to evaporate liquors absorbed in a glass fibre matrix which constitutes the glass forming additive. This glass fibre matrix which constitutes the glass forming additive. This glass fibre is also used to filter off-gases and give a condensate free of solids. The fibre loaded with dried waste is converted to a homogeneous glass by melting using microwave power. (orig./DG)

  17. Defense Waste Processing Facility (DWPF): The vitrification of high-level nuclear waste. (Latest citations from the Bibliographic database). Published Search

    International Nuclear Information System (INIS)

    1993-09-01

    The bibliography contains citations concerning a production-scale facility and the world's largest plant for the vitrification of high-level radioactive nuclear wastes (HLW) located in the United States. Initially based on the selection of borosilicate glass as the reference waste form, the citations present the history of the development including R ampersand D projects and the actual construction of the production facility at the DOE Savannah River Plant (SRP). (Contains a minimum of 177 citations and includes a subject term index and title list.)

  18. In situ vitrification on buried waste

    International Nuclear Information System (INIS)

    Bates, S.O.

    1992-01-01

    In situ vitrification (ISV) is being evaluated as a remedial treatment technology for buried mixed and transuranic (TRU) wastes at the Subsurface Disposal Area (SDA) at Idaho National Engineering Laboratory (INEL) and can be related to buried wastes at other Department of Energy (DOE) sites. There are numerous locations around the DOE Complex where wastes were buried in the ground or stored for future burial. The Buried Waste Program (BWP) is conducting a comprehensive Environmental Response, Compensation, and Liability Act (CERCLA) remedial investigation/feasibility study (RI/FS) for the Department of Energy - Field Office Idaho (DOE-ID). As part of the RI/FS, an ISV scoping study on the treatability of the SDA mixed low-level and mixed TRU waste is being performed for applicability to remediation of the waste at the Radioactive Waste Management Complex (RWMC). The ISV project being conducted at the INEL by EG ampersand G Idaho, Inc. consists of a treatability investigation to collect data to satisfy nine CERCLA criteria with regards to the SDA. This treatability investigation involves a series of experiments and related efforts to study the feasibility of ISV for remediation of mixed and TRU waste disposed of at the SDA

  19. Performance Enhancements to the Hanford Waste Treatment and Immobilization Plant Low-Activity Waste Vitrification System

    International Nuclear Information System (INIS)

    Hamel, W. F.; Gerdes, K.; Holton, L. K.; Pegg, I.L.; Bowan, B.W.

    2006-01-01

    The U.S Department of Energy Office of River Protection (DOE-ORP) is constructing a Waste Treatment and Immobilization Plant (WTP) for the treatment and vitrification of underground tank wastes stored at the Hanford Site in Washington State. The WTP comprises four major facilities: a pretreatment facility to separate the tank waste into high level waste (HLW) and low-activity waste (LAW) process streams, a HLW vitrification facility to immobilize the HLW fraction; a LAW vitrification facility to immobilize the LAW fraction, and an analytical laboratory to support the operations of all four treatment facilities. DOE has established strategic objectives to optimize the performance of the WTP facilities and the LAW and HLW waste forms to reduce the overall schedule and cost for treatment and vitrification of the Hanford tank wastes. This strategy has been implemented by establishing performance expectations in the WTP contract for the facilities and waste forms. In addition, DOE, as owner-operator of the WTP facilities, continues to evaluate 1) the design, to determine the potential for performance above the requirements specified in the WTP contract; and 2) improvements in production of the LAW and HLW waste forms. This paper reports recent progress directed at improving production of the LAW waste form. DOE's initial assessment, which is based on the work reported in this paper, is that the treatment rate of the WTP LAW vitrification facility can be increased by a factor of 2 to 4 with a combination of revised glass formulations, modest increases in melter glass operating temperatures, and a second-generation LAW melter with a larger surface area. Implementing these improvements in the LAW waste immobilization capability can benefit the LAW treatment mission by reducing the cost of waste treatment. (authors)

  20. Vitrification of TRU wastes at Rocky Flats Plant

    International Nuclear Information System (INIS)

    Williams, P.M.; Johnson, A.J.; Ledford, J.A.

    1979-01-01

    Immobilization of incinerator ash and various noncombustible TRU wastes was investigated. In three different research projects borosilicate glass proved to be the best candidate for TRU waste fixation. This glass has excellent chemical durability, long-term stability in the presence of radiation, and will withstand continuous temperatures up to 400 0 C without devitrification. In addition, wastes prepared in the form of glass will attain densities of approximately 2500 kg/m 3 (2.5 g/cc). The free forming method of producing glass buttons provides a very simple, consistent, low maintenance way of producing a final waste form for transporting and either retrievable or permanent storage for TRU waste. The vitrification process produces a durable glass from the low density ash generated by the fluidized bed incinerator process and provides volume and weight reductions that are superior to other fixation processes. This results in decreased transportation and storage costs

  1. Demonstration of the Defense Waste Processing Facility vitrification process for Tank 42 radioactive sludge -- Glass preparation and characterization

    International Nuclear Information System (INIS)

    Bibler, N.E.; Fellinger, T.L.; Marshall, K.M.; Crawford, C.L.; Cozzi, A.D.; Edwards, T.B.

    1999-01-01

    The Defense Waste Processing Facility (DWPF) at the Savannah River Site (SRS) is currently processing and immobilizing the radioactive high level waste sludge at SRS into a durable borosilicate glass for final geological disposal. The DWPF has recently finished processing the first radioactive sludge batch, and is ready for the second batch of radioactive sludge. The second batch is primarily sludge from Tank 42. Before processing this batch in the DWPF, the DWPF process flowsheet has to be demonstrated with a sample of Tank 42 sludge to ensure that an acceptable melter feed and glass can be made. This demonstration was recently completed in the Shielded Cells Facility at SRS. An earlier paper in these proceedings described the sludge composition and processes necessary for producing an acceptable melter fee. This paper describes the preparation and characterization of the glass from that demonstration. Results substantiate that Tank 42 sludge after mixing with the proper amount of glass forming frit (Frit 200) can be processed to make an acceptable glass

  2. First use of in situ vitrification on radioactive wastes

    International Nuclear Information System (INIS)

    Bowlds, L.

    1992-01-01

    A high-temperature method for containing hazardous wastes, which was first developed in the 1980s, is being adapted for the in situ treatment of buried radioactive wastes by the US DOE's Idaho National Engineering Laboratory (INEL), following its recent report on successful preliminary tests. The method, called in situ vitrification (ISV), is an electrically induced thermal process that melts and fuses soil and wastes into a glass-like material at least as strong as natural obsidian or granite. Gases released during the process are captured and treated by an off-gas treatment system. After the wastes are vitrified, they could be left in place, or the mass could be broken up and transported to a disposal site. The glass-like substance would be chemically and physically similar to obsidian and from 4 to 10 times more durable than typical borosilicate glasses used to immobolize high-level nuclear wastes

  3. Vitrification of radioactive waste. Application to other kinds of waste

    International Nuclear Information System (INIS)

    Jouan, A.

    1993-01-01

    The containment by vitrification of radioactive waste is applied to concentrate solutions of fission products coming from the spent fuel reprocessing. By the way of liquid state to solid state, it is possible to reduce the volume of waste, to get a material with safety guarantees necessary to long storage and the glass by its chemical resistance, its thermal stability and its well resistance to irradiation answers particularly well to these necessities

  4. Defense-waste vitrification studies during FY-1981. Summary report

    International Nuclear Information System (INIS)

    Bjorklund, W.J.

    1982-09-01

    Both simulated alkaline defense wastes and simulated acidic defense wastes (formed by treating alkaline waste with formic acid) were successfully vitrified in direct liquid-fed melter experiments. The vitrification process was improved while using the formate-treated waste. Leach resistance was essentially the same. Off-gas entrainment was the primary mechanism for material exiting the melter. When formate waste was vitrified, the flow behavior of the off gas from the melter changed dramatically from an erratic surging behavior to a more quiet, even flow. Hydrogen and CO were detectable while processing formate feed; however, levels exceeding the flamability limits in air were never approached. Two types of melter operation were tested during the year, one involving boost power. Several boosting methods located within the melter plenum were tested. When lid heating was being used, water spray cooling in the off gas was required. Countercurrent spray cooling was more effective than cocurrent spray cooling. Materials of construction for the off-gas system were examined. Inconel-690 is preferred in the plenum area. Inspection of the pilot-scale melter found that corrosion of the K-3 refractory and Inconel-690 electrodes was minimal. An overheating incident occurred with the LFCM in which glass temperatures up to 1480 0 C were experienced. Lab-scale vitrification tests to study mercury behavior were also completed this year. 53 figures, 63 tables

  5. Vitrification testing of simulated high-level radioactive waste at Hanford

    International Nuclear Information System (INIS)

    Perez, J.M. Jr.; Nakaoka, R.R.

    1986-03-01

    The Hanford Waste Vitrification Plant may apply vitrification technology, being developed at Pacific Northwest Laboratory, to solidify selected Hanford waste streams prior to disposal in a federal repository. Based on the first stage of flowsheet development and laboratory testing, a reference working glass and two candidate simulated feed slurries were recommended for vitrification testing. Over 500 hours of melter testing were performed in 1985 during prototype vitrification experiments. Testing demonstrated that the slurry compositions had acceptable processing characteristics in a ceramic melter. A pre-made glass-former frit was determined to be preferred as the method of glass-former addition. Due to a high chromium content in the waste, spinal crystal formation and settling occurred in the glass tank. The nature and extent of off-gas effluents were consistent with past experiments processing slurries containing formic acid

  6. Buried waste remediation: A new application for in situ vitrification

    International Nuclear Information System (INIS)

    Kindle, C.H.; Thompson, L.E.

    1991-04-01

    Buried wastes represent a significant environmental concern and a major financial and technological challenge facing many private firms, local and state governments, and federal agencies. Numerous radioactive and hazardous mixed buried waste sites managed by the US Department of Energy (DOE) require timely clean up to comply with state or federal environmental regulations. Hazardous wastes, biomedical wastes, and common household wastes disposed at many municipal landfills represent a significant environmental health concern. New programs and regulations that result in a greater reduction of waste via recycling and stricter controls regarding generation and disposal of many wastes will help to stem the environmental consequences of wastes currently being generated. Groundwater contamination, methane generation, and potential exposures to biohazards and chemically hazardous materials from inadvertent intrusion will continue to be potential environmental health consequences until effective and permanent closure is achieved. In situ vitrification (ISV) is being considered by the DOE as a permanent closure option for radioactive buried waste sites. The results of several ISV tests on simulated and actual buried wastes conducted during 1990 are presented here. The test results illustrate the feasibility of the ISV process for permanent remediation and closure of buried waste sites in commercial landfills. The tests were successful in immobilizing or destroying hazardous and radioactive contaminants while providing up to 75 vol % waste reduction. 6 refs., 7 figs., 5 tabs

  7. Startup and operation of a plant-scale continuous glass melter for vitrification of Savannah River Plant simulated waste

    International Nuclear Information System (INIS)

    Willis, T.A.

    1980-01-01

    The reference process for disposal of radioactive waste from the Savannah River Plant is vitrification of the waste in borosilicate glass in a continuous glass melter. Design, startup, and operation of a plant-scale developmental melter system are discussed

  8. Glass formulation for phase 1 high-level waste vitrification

    Energy Technology Data Exchange (ETDEWEB)

    Vienna, J.D.; Hrma, P.R.

    1996-04-01

    The purpose of this study is to provide potential glass formulations for prospective Phase 1 High-Level Waste (HLW) vitrification at Hanford. The results reported here will be used to aid in developing a Phase 1 HLW vitrification request for proposal (RFP) and facilitate the evaluation of ensuing proposals. The following factors were considered in the glass formulation effort: impact on total glass volume of requiring the vendor to process each of the tank compositions independently versus as a blend; effects of imposing typical values of B{sub 2}O{sub 3} content and waste loading in HLW borosilicate glasses as restrictions on the vendors (according to WAPS 1995, the typical values are 5--10 wt% B{sub 2}O{sub 3} and 20--40 wt% waste oxide loading); impacts of restricting the processing temperature to 1,150 C on eventual glass volume; and effects of caustic washing on any of the selected tank wastes relative to glass volume.

  9. Corrosion assessment of refractory materials for high temperature waste vitrification

    International Nuclear Information System (INIS)

    Marra, J.C.; Congdon, J.W.; Kielpinski, A.L.

    1995-01-01

    A variety of vitrification technologies are being evaluated to immobilize radioactive and hazardous wastes following years of nuclear materials production throughout the Department of Energy (DOE) complex. The compositions and physical forms of these wastes are diverse ranging from inorganic sludges to organic liquids to heterogeneous debris. Melt and off-gas products can be very corrosive at the high temperatures required to melt many of these waste streams. Ensuring material durability is required to develop viable treatment processes. Corrosion testing of materials in some of the anticipated severe environments is an important aspect of the materials identification and selection process. Corrosion coupon tests on typical materials used in Joule heated melters were completed using glass compositions with high salt contents. The presence of chloride in the melts caused the most severe attack. In the metal alloys, oxidation was the predominant corrosion mechanism, while in the tested refractory material enhanced dissolution of the refractory into the glass was observed. Corrosion testing of numerous different refractory materials was performed in a plasma vitrification system using a surrogate heterogeneous debris waste. Extensive corrosion was observed in all tested materials

  10. Status of vitrification for DOE low-level mixed waste

    International Nuclear Information System (INIS)

    Schumacher, R.F.; Jantzen, C.M.; Plodinec, M.J.

    1993-04-01

    Vitrification is being considered by the Department of Energy for solidification of many low-level mixed waste streams. Some of the advantages, requirements, and potential problem areas are described. Recommendations for future efforts are presented

  11. Plasma arc and cold crucible furnace vitrification for medium level waste: a review

    International Nuclear Information System (INIS)

    Poitou, S.; Fiquet, O.; Bourdeloie, C.; Gramondi, P.; Rebollo, F.; Girold, C.; Charvillat, J.P.; Boen, R.; Jouan, A.; Ladirat, C.; Nabot, J.P.; Ochem, D.; Baronnet, J.M.

    2001-01-01

    Initially developed for high-level waste reprocessing, several vitrification processes have been under study since the 80's at the French Atomic Energy Commission (CEA) for other waste categories. According to the French law concerning waste management research passed on December 30, 1991, vitrification may be applied to mixed medium-level waste. A review of processes developed at CEA is presented: cold crucible furnace heated by induced current, refractory furnace heated by nitrogen transferred arc plasma torch, and coupling of cold crucible furnace with oxygen transferred plasma arc twin torch. Furthermore, gas post-combustion has been studied with an oxygen non-transferred plasma torch. (authors)

  12. Quality assurance program description: Hanford Waste Vitrification Plant, Part 1

    International Nuclear Information System (INIS)

    1992-01-01

    This document describes the Department of Energy's Richland Field Office (DOE-RL) quality assurance (QA) program for the processing of high-level waste as well as the Vitrification Project Quality Assurance Program for the design and construction of the Hanford Waste Vitrification Plant (HWVP). It also identifies and describes the planned activities that constitute the required quality assurance program for the HWVP. This program applies to the broad scope of quality-affecting activities associated with the overall HWVP Facility. Quality-affecting activities include designing, purchasing, fabricating, handling, shipping, storing, cleaning, erecting, installing, inspecting, testing, maintaining, repairing, and modifying. Also included are the development, qualification, and production of waste forms which may be safely used to dispose of high-level radioactive waste resulting from national defense activities. The HWVP QA program is made up of many constituent programs that are being implemented by the participating organizations. This Quality Assurance program description is intended to outline and define the scope and application of the major programs that make up the HWVP QA program. It provides a means by which the overall program can be managed and directed to achieve its objectives. Subsequent parts of this description will identify the program's objectives, its scope, application, and structure

  13. Vitrification of high-level liquid wastes

    International Nuclear Information System (INIS)

    Varani, J.L.; Petraitis, E.J.; Vazquez, Antonio.

    1987-01-01

    High-level radioactive liquid wastes produced in the fuel elements reprocessing require, for their disposal, a preliminary treatment by which, through a series of engineering barriers, the dispersion into the biosphere is delayed by 10 000 years. Four groups of compounds are distinguished among a great variety of final products and methods of elaboration. From these, the borosilicate glasses were chosen. Vitrification experiences were made at a laboratory scale with simulated radioactive wastes, employing different compositions of borosilicate glass. The installations are described. A series of tests were carried out on four basic formulae using always the same methodology, consisting of a dry mixture of the vitreous matrix's products and a dry simulated mixture. Several quality tests of the glasses were made 1: Behaviour in leaching following the DIN 12 111 standard; 2: Mechanical resistance; parameters related with the facility of the different glasses for increasing their surface were studied; 3: Degree of devitrification: it is shown that devitrification turns the glasses containing radioactive wastes easily leachable. From all the glasses tested, the composition SiO 2 , Al 2 O 3 , B 2 O 3 , Na 2 O, CaO shows the best retention characteristics. (M.E.L.) [es

  14. Effects of feed process variables on Hanford Vitrification Plant performance

    International Nuclear Information System (INIS)

    Farnsworth, R.K.; Peterson, M.E.; Wagner, R.N.

    1987-01-01

    As a result of nuclear defense activities, high-level liquid radioactive wastes have been generated at the Hanford Site for over 40 yr. The Hanford Waste Vitrification Plant (HWVP) is being proposed to immobilize these wastes in a waste form suitable for disposal in a geologic repository. Prior to vitrification, the waste will undergo several conditioning steps before being fed to the melter. The effect of certain process variables on the resultant waste slurry properties must be known to assure processability of the waste slurry during feed preparation. Of particular interest are the rheological properties, which include the yield stress and apparent viscosity. Identification of the rheological properties of the slurry is required to adequately design the process equipment used for feed preparation (agitators, mixing tanks, concentrators, etc.). Knowledge of the slurry rheological properties is also necessary to establish processing conditions and operational limits for maximum plant efficiency and reliability. A multivariable study was performed on simulated HWVP feed to identify the feed process variables that have a significant impact on rheology during processing. Two process variables were evaluated in this study: (a) the amount of formic acid added to the feed and (b) the degree of shear encountered by the feed during processing. The feed was physically and rheologically characterized at various stages during feed processing

  15. Vitrification of liquid waste from nuclear power plants

    International Nuclear Information System (INIS)

    Sheng Jiawei; Choi, Kwansik; Song, Myung-Jae

    2001-01-01

    Glass is an acceptable waste form to solidify the low-level waste from nuclear power plants (NPPs) because of the simplicity of processing and its unique ability to accept a wide variety of waste streams. Vitrification is being considered to solidify the high-boron-containing liquid waste generated from Korean NPPs. This study dealt with the development of a glass formulation to solidify the liquid waste. Studies were conducted in a borosilicate glass system. Crucible studies have been performed with surrogate waste. Several developed glass frits were evaluated to determine their suitability for vitrifying the liquid waste. The results indicated that the 20 wt% waste oxides loading required could not be obtained using these glass frits. Flyash produced from coal-burning electric power stations, whose major components are SiO 2 and Al 2 O 3 , is a desirable glass network former. Detailed product evaluations including waste loading, homogeneity, chemical durability and viscosity, etc., were carried out on selected formulations using flyash. Up to 30 wt% of the waste oxides was successfully solidified into the flyash after the addition of 5-10 wt% Na 2 O at 1200 deg. C

  16. High-level waste vitrification off-gas cleanup technology

    International Nuclear Information System (INIS)

    Hanson, M.S.

    1980-01-01

    This brief overview is intended to be a basis for discussion of needs and problems existing in the off-gas clean-up technology. A variety of types of waste form and processes are being developed in the United States and abroad. A description of many of the processes can be found in the Technical Alternative Documents (TAD). Concurrently, off-gas processing systems are being developed with most of the processes. An extensive review of methodology as well as decontamination factors can be found in the literature. Since it is generally agreed that the most advanced solidification process is vitrification, discussion here centers about the off-gas problems related to vitrification. With a number of waste soldification facilities around the world in operation, it can be shown that present technology can satisfy the present requirement for off-gas control. However, a number of areas within the technology base show potential for improvement. Fundamental as well as verification studies are needed to obtain the improvements

  17. Radioactive waste vitrification offgas analysis proposal

    International Nuclear Information System (INIS)

    Nelson, C.W.; Morrey, E.V.

    1993-11-01

    Further validation of the Hanford Waste Vitrification Plant (HWVP) feed simulants will be performed by analyzing offgases during crucible melting of actual waste glasses and simulants. The existing method of vitrifying radioactive laboratory-scale samples will be modified to allow offgas analysis during preparation of glass for product testing. The analysis equipment will include two gas chromatographs (GC) with thermal conductivity detectors (TCD) and one NO/NO x analyzer. This equipment is part of the radioactive formating offgas system. The system will provide real-time analysis of H 2 , O 2 , N 2 , NO, N 2 O, NO 2 , CO, CO 2 , H 2 O, and SO 2 . As with the prior melting method, the product glass will be compatible with durability testing, i.e., Product Consistency Test (PCT) and Material Characterization Center (MCC-1), and crystallinity analysis. Procedures have been included to ensure glass homogeneity and quenching. The radioactive glass will be adaptable to Fe +2 /ΣFe measurement procedures because the atmosphere above the melt can be controlled. The 325 A-hot cell facility is being established as the permanent location for radioactive offgas analysis during formating, and can be easily adapted to crucible melt tests. The total costs necessary to set up and perform offgas measurements on the first radioactive core sample is estimated at $115K. Costs for repeating the test on each additional core sample are estimated to be $60K. The schedule allows for performing the test on the next available core sample

  18. In situ vitrification: Process and products

    International Nuclear Information System (INIS)

    Kindle, C.; Koegler, S.

    1991-06-01

    In situ vitrification (ISV) is an electrically powered thermal treatment process that converts soil into a chemically inert and stable glass and crystalline product. It is similar in concept to bringing a simplified glass manufacturing process to a site and operating it in the ground, using the soil as a glass feed stock. Gaseous emissions are contained, scrubbed, and filtered. When the process is completed, the molten volume cools producing a block of glass and crystalline material that resembles natural obsidian commingled with crystalline phases. The product passes US Environmental Protection Agency (EPA) leach resistance tests, and it can be classified as nonhazardous from a chemical hazard perspective. ISV was developed by the Pacific Northwest Laboratory (PNL) for the US Department of Energy (DOE) for application to contaminated soils. It is also being adapted for applications to buried waste, underground tanks, and liquid seepage sites. ISV's then-year development period has included tests on many different site conditions. As of January 1991 there have been 74 tests using PNL's ISV equipment; these tests have ranged from technology development tests using nonhazardous conditions to hazardous and radioactive tests. 2 refs., 6 figs., 7 tabs

  19. Removal of dissolved and suspended radionuclides from Hanford Waste Vitrification Plant liquid wastes

    International Nuclear Information System (INIS)

    Sharp, S.D.; Nankani, F.D.; Bray, L.A.; Eakin, D.E.; Larson, D.E.

    1990-12-01

    It was determined during Preliminary Design of the Hanford Waste Vitrification Plant that certain intermediate process liquid waste streams should be decontaminated in a way that would permit the purge of dissolved chemical species from the process recycle shop. This capability is needed to ensure proper control of product glass chemical composition and to avoid excessive corrosion of process equipment. This paper discusses the process design of a system that will remove both radioactive particulates and certain dissolved fission products from process liquid waste streams. Supporting data obtained from literature sources as well as from laboratory- and pilot-scale tests are presented. 3 refs., 1 fig., 3 tabs

  20. Scaling considerations for modeling the in situ vitrification process

    International Nuclear Information System (INIS)

    Langerman, M.A.; MacKinnon, R.J.

    1990-09-01

    Scaling relationships for modeling the in situ vitrification waste remediation process are documented based upon similarity considerations derived from fundamental principles. Requirements for maintaining temperature and electric potential field similarity between the model and the prototype are determined as well as requirements for maintaining similarity in off-gas generation rates. A scaling rationale for designing reduced-scale experiments is presented and the results are assessed numerically. 9 refs., 6 figs

  1. High temperature vitrification of surrogate Savannah River Site (SRS) mixed waste materials

    International Nuclear Information System (INIS)

    Applewhite-Ramsey, A.; Schumacher, R.F.; Spatz, T.L.; Newsom, R.A.; Circeo, L.J.; Danjaji, M.B.

    1995-01-01

    The Savannah River Technology Center (SRTC) has been funded through the DOE Office of Technology Development (DOE-OTD) to investigate high-temperature vitrification technologies for the treatment of diverse low-level and mixed wastes. High temperature vitrification is a likely candidate for processing heterogeneous solid wastes containing low levels of activity. Many SRS wastes fit into this category. Plasma torch technology is one high temperature vitrification method. A trial demonstration of plasma torch processing is being performed at the Georgia Institute of Technology on surrogate SRS wastes. This effort is in cooperation with the Engineering Research and Development Association of Georgia Universities (ERDA) program. The results of phase 1 of these plasma torch trials will be presented

  2. An update on the quality assurance for the waste vitrification plants

    Energy Technology Data Exchange (ETDEWEB)

    Caplinger, W.H.; Shugars, D.L.; Carlson, M.K.

    1990-01-01

    Immobilization of high-level defense production wastes is an important step in environmental restoration. The best available technology for immobilization of this waste currently is by incorporation into borosilicate glass, i.e., vitrification. Three US sites are active in the design, construction, or operation of vitrification facilities. The status, facility description and Quality Assurance (QA) development for each facility was presented at the 1989 Energy Division Conference. This paper presents the developments since that time. The West Valley Demonstration Project (WVDP) in northwestern New York State has demonstrated the technology. At the Savannah River Site (SRS) in South Carolina the Defense Waste Processing Facility (DWPF) has completed design, construction is essentially complete, and preparation for operation is underway. The Hanford Waste Vitrification Plant (HWVP) in Washington State is in initial Detailed Design. 4 refs.

  3. An update on the quality assurance for the waste vitrification plants

    International Nuclear Information System (INIS)

    Caplinger, W.H.; Shugars, D.L.; Carlson, M.K.

    1990-01-01

    Immobilization of high-level defense production wastes is an important step in environmental restoration. The best available technology for immobilization of this waste currently is by incorporation into borosilicate glass, i.e., vitrification. Three US sites are active in the design, construction, or operation of vitrification facilities. The status, facility description and Quality Assurance (QA) development for each facility was presented at the 1989 Energy Division Conference. This paper presents the developments since that time. The West Valley Demonstration Project (WVDP) in northwestern New York State has demonstrated the technology. At the Savannah River Site (SRS) in South Carolina the Defense Waste Processing Facility (DWPF) has completed design, construction is essentially complete, and preparation for operation is underway. The Hanford Waste Vitrification Plant (HWVP) in Washington State is in initial Detailed Design. 4 refs

  4. Low-level radioactive waste vitrification: effect of Cs partitioning

    International Nuclear Information System (INIS)

    Horton, W.S.; Ougouag, A.M.

    1986-01-01

    The traditional Low-Level Radioactive Waste (LLW) immobilization options are cementation or bituminization. Either of these options could be followed by shallow-land burial (SLB) or above-ground disposal. These rather simple LLW procedures appeared to be readily available, to meet regulatory requirements, and to satisfy cost constraints. The authorization of State Compacts, the forced closure of half of the six SLB disposal facilities of the nation, and the escalation of transportation/disposal fees diminish the viability of these options. The synergetic combination of these factors led to a reassessment of traditional methods and to an investigation of other techniques. This paper analyzes the traditional LLW immobilization options, reviews the impact of the LLW stream composition on Low-Level Waste Vitrification (LLWV), then proposes and briefly discusses several techniques to control the volatile radionuclides in a Process Improved LLWV system (PILLWV)

  5. Crystalization and redox effects in waste vitrification

    International Nuclear Information System (INIS)

    Kim, C.W.; Buechele, A.C.; Muller, I.S.

    1996-01-01

    This is the continuation of a systematic study to determine the effects of redox state and the concentration of certain transition metals on selected properties of a simplified lime-aluminosilicate glass system, similar to one proposed for high temperature (1350 degrees C-1450 degrees C) vitrification of soil and wastes from DOE sites. The solubilities of Cr 2 O 3 , ZnO, NiO, and Fe 2 O 3 in the base glass, and of the first three oxides in higher-iron variants of the base glass are determined at 1350 degrees C, 1400 degrees C, and 1450 degrees C. Enthalpies of solution are calculated from the solubility data for these four transition metal oxides. Different redox ratios, Fe 2+ /Fe total , are induced at 1450 degrees C in a glass containing NiO at about 75% of its solubility limit at this temperature and related to changes in microstructure. A ZnO-SiO 2 -Fe 2 O 3 pseudoternary 1450 degrees C isotherm is determined and plotted over a wide range of compositions for glasses melted in air. Phases appearing are zincite-, hematite- and spinel-type phases. A Time-Temperature-Transformation (TTT) curve is plotted for a ZnO (12 wt%) containing glass using data from heat treatment studies, and the crystal layer growth rate of a melilite-type phase appearing in this glass is measured at several temperatures over the time range in which the rate is found to be linear. Some kinetic parameters of crystal growth are calculated

  6. Laboratory characterization and vitrification of Hanford radioactive high-level waste

    International Nuclear Information System (INIS)

    Tingey, J.M.; Elliott, M.L.; Larson, D.E.; Morrey, E.V.

    1991-05-01

    Radioactive high-level wastes generated at the Department of Energy's Hanford Site are stored in underground carbon steel tanks. Two double-shell tanks contain neutralized current acid waste (NCAW) from the reprocessing of irradiated nuclear fuel in the Plutonium and Uranium Extraction (PUREX) Plant. The tanks were sampled for characterization and waste immobilization process/product development. The high-level waste generated in PUREX was denitrated with sugar to form current acid waste (CAW). The CAW was ''neutralized'' to a pH of approximately 14 by adding sodium hydroxide to reduce corrosion of the tanks. This ''neutralized'' waste is called Neutralized Current Acid Waste. Both precipitated solids and liquids are stored in the NCAW waste tanks. The NCAW contains small amounts of plutonium and most of the fission products and americium from the irradiated fuel. NCAW also contains stainless steel corrosion products, and iron and sulfate from the ferrous sulfamate reductant used in the PUREX process. The NCAW will be retrieved, pretreated, and immobilized prior to final disposal. Pretreatment consists of water washing the precipitated NCAW solids for sulfate and soluble salts removal as a waste reduction step prior to vitrification. This waste is expected to be the first waste type to be retrieved and vitrified in the Hanford Waste Vitrification Plant (HWVP). A characterization plan was developed that details the processing of the small-volume NCAW samples through retrieval, pretreatment and vitrification process steps. Physical, rheological, chemical, and radiochemical properties were measured throughout these process steps. The results of nonradioactive simulant tests were used to develop appropriate pretreatment and vitrification process steps. The processing and characterization of simulants and actual NCAW tank samples are used to evaluate the operation of these processes. 3 refs., 1 fig., 4 tabs

  7. In situ vitrification of buried waste: Containment issues and suppression systems

    International Nuclear Information System (INIS)

    Luey, J.; Powell, T.D.

    1992-03-01

    Pacific Northwest Laboratory (PNL) and Idaho National Engineering Laboratory (INEL) are developing a remedial action technology for buried waste through the adaptation of the in situ vitrification (ISV) process. The ISV process is a thermal treatment process originally developed for the US Department of Energy (DOE) to stabilize soils contaminated with transuranic waste. ISV tests with buried waste forms have demonstrated that the processing of buried waste is more dynamic than the processing of soils. This paper will focus on the issue of containment of the gases released during the processing of buried waste and on engineered suppression systems to alleviate transient events associated with dynamic off-gassing from the ISV melt

  8. In situ vitrification of mixed wastes: Progress and regulatory status

    International Nuclear Information System (INIS)

    Kindle, C.H.; Barich, J.J. III

    1991-08-01

    In situ vitrification (ISV) technology targets mixed wastes in in situ near-surface environments. Federal laws governing toxic substances (TSCA), hazardous waste (RCRA), and abandoned sites (Superfund) create the need for remediation technology and define the required performance characteristics. The need for ISV depends, in part, on the extent of regulation and how well ISV's demonstrated performance characteristics match up with regulatory criteria. The regulatory requirements are easier to identify and meet in short-duration site- and situation-specific applications of the technology than they are simpler in long-term, generalized applications. ISV's ability to treat both inorganics and organics in a single process supports applications for mixed, hazardous, and radioactive sites of moderate depth (20 ft). The durability of the ISV waste form is a major advantage of the technology when demonstrating permanence of a waste management strategy. Achieving depth and vapor containment assurance are issues being addressed as the ISV process is refined for new applications having different processing concerns. Refinements include moveable electrodes and sheet steel as the material for the containment structure. 16 refs., 4 figs., 6 tabs

  9. Tank Waste Remediation System optimized processing strategy

    International Nuclear Information System (INIS)

    Slaathaug, E.J.; Boldt, A.L.; Boomer, K.D.; Galbraith, J.D.; Leach, C.E.; Waldo, T.L.

    1996-03-01

    This report provides an alternative strategy evolved from the current Hanford Site Tank Waste Remediation System (TWRS) programmatic baseline for accomplishing the treatment and disposal of the Hanford Site tank wastes. This optimized processing strategy performs the major elements of the TWRS Program, but modifies the deployment of selected treatment technologies to reduce the program cost. The present program for development of waste retrieval, pretreatment, and vitrification technologies continues, but the optimized processing strategy reuses a single facility to accomplish the separations/low-activity waste (LAW) vitrification and the high-level waste (HLW) vitrification processes sequentially, thereby eliminating the need for a separate HLW vitrification facility

  10. Corrosion of Metal Inclusions In Bulk Vitrification Waste Packages

    Energy Technology Data Exchange (ETDEWEB)

    Bacon, Diana H.; Pierce, Eric M.; Wellman, Dawn M.; Strachan, Denis M.; Josephson, Gary B.

    2006-07-31

    The primary purpose of the work reported here is to analyze the potential effect of the release of technetium (Tc) from metal inclusions in bulk vitrification waste packages once they are placed in the Integrated Disposal Facility (IDF). As part of the strategy for immobilizing waste from the underground tanks at Hanford, selected wastes will be immobilized using bulk vitrification. During analyses of the glass produced in engineering-scale tests, metal inclusions were found in the glass product. This report contains the results from experiments designed to quantify the corrosion rates of metal inclusions found in the glass product from AMEC Test ES-32B and simulations designed to compare the rate of Tc release from the metal inclusions to the release of Tc from glass produced with the bulk vitrification process. In the simulations, the Tc in the metal inclusions was assumed to be released congruently during metal corrosion as soluble TcO4-. The experimental results and modeling calculations show that the metal corrosion rate will, under all conceivable conditions at the IDF, be dominated by the presence of the passivating layer and corrosion products on the metal particles. As a result, the release of Tc from the metal particles at the surfaces of fractures in the glass releases at a rate similar to the Tc present as a soluble salt. The release of the remaining Tc in the metal is controlled by the dissolution of the glass matrix. To summarize, the release of 99Tc from the BV glass within precipitated Fe is directly proportional to the diameter of the Fe particles and to the amount of precipitated Fe. However, the main contribution to the Tc release from the iron particles is over the same time period as the release of the soluble Tc salt. For the base case used in this study (0.48 mass% of 0.5 mm diameter metal particles homogeneously distributed in the BV glass), the release of 99Tc from the metal is approximately the same as the release from 0.3 mass% soluble Tc

  11. ''Cold crucible'' vitrification projects for low and high active waste

    International Nuclear Information System (INIS)

    Roux, P.; Jouan, A.

    1998-01-01

    In continuity of the CEA HLW vitrification process experienced for more than 20 years in industrial operations in Cogema reprocessing plants (Marcoule and La Hague), CEA has developed an advanced extended performance cold crucible glass melter to address a wider range of waste like LLW, ILW and in particular waste with very corrosive species or requiring glass with higher elaboration temperature. In the cold crucible melter the bath of molten glass is directly heated by induction while the walls are cooled in order to freeze a protective glass layer. This technology subsequently allows high glass throughput while keeping the flexibility, the maintainability and low secondary waste generation related to a small metallic melter. Its recent use in the glass industry and the thousands of hours of pilot tests performed on inactive surrogates have demonstrated the maturity of this technology and its flexibility of use for processing most of the waste generated at nuclear facilities. SGN has therefore proposed this technology in Italy and Korea and in USA in the frame of the Hanford Privatization phase 1 A feasibility study. Main features of this study but also tests results with Hanford surrogates and active samples are discussed. (author)

  12. Multipurpose optimization models for high level waste vitrification

    International Nuclear Information System (INIS)

    Hoza, M.

    1994-08-01

    Optimal Waste Loading (OWL) models have been developed as multipurpose tools for high-level waste studies for the Tank Waste Remediation Program at Hanford. Using nonlinear programming techniques, these models maximize the waste loading of the vitrified waste and optimize the glass formers composition such that the glass produced has the appropriate properties within the melter, and the resultant vitrified waste form meets the requirements for disposal. The OWL model can be used for a single waste stream or for blended streams. The models can determine optimal continuous blends or optimal discrete blends of a number of different wastes. The OWL models have been used to identify the most restrictive constraints, to evaluate prospective waste pretreatment methods, to formulate and evaluate blending strategies, and to determine the impacts of variability in the wastes. The OWL models will be used to aid in the design of frits and the maximize the waste in the glass for High-Level Waste (HLW) vitrification

  13. An experimental feasibility study on vitrification of Low - and medium-level radioactive waste

    International Nuclear Information System (INIS)

    Park, Jongkil; Song, Myungjae; Choe, Youngson; Cho, Myungyul

    1996-01-01

    Laboratory and pilot tests(all cold tests) were carried out to examine the possibility of vitrification of low-level radioactive waste such as combustible DAW(protection clothes and vinyl seat), ion exchange resins, and evaporator bottoms with three types of vitrification equipment. Pyrolyzed or dried waste material and glass formers were fed into the melting cavity, converted to molten glassy mixture, and poured into a canister. For examination of the optimal ash contents in borosilicate glass waste forms with respect to waste types, compressive strength tests were conducted for several samples of ash contents. In the case of protection clothes, vinyl seat, and spent resin was rapidly reduced up to 5 or 6 times lower than that of neat glass, but hardly changed for dried evaporator bottoms. In order to investigate the possibility of direct vitrification, combustible DAW and spent resin were directly fed into the in-can melter and Pt crucible. Pilot scale joule-heated melter in which plate type electrodes were employed to generate heat and whose melting cavity maintained a near constant molten glass level throughout the vitrification process, was designed and constructed. The total amount of molten glass in the melter was about 125 Kg and the average processing rate was 10 ∼ 15 Kg/h. At least 10 hr of retention time was considered for the best quality of the glassy waste form throughout the long-term tests

  14. In situ vitrification - A potential remedial action technique for hazardous wastes

    International Nuclear Information System (INIS)

    Fitzpatrick, V.F.; Buelt, J.L.; Oma, K.H.; Timmerman, C.L.

    1984-01-01

    In situ vitrification (ISV) is an innovative technology being developed as a potential method for stabilizing transuranic (TRU) contaminated wastes in place. Although the process is being developed for TRU contaminated wastes, it is envisioned that the process could also be applied to hazardous chemical wastes. In situ vitrification (ISV) is the conversion of contaminated soil into a durable glass and crystalline wastes form through melting by joule heating. The technology for in situ vitrification is based upon electric melter technology developed at the Pacific Northwest Laboratory (PNL) for the immobilization of high-level nuclear waste. In situ vitrification was initially tested by researchers at PNL in August, 1980 (U.S. Patent 4,376,598). Since then, ISV has grown from a concept to an emerging technology through a series of 21 engineering-scale (laboratory) tests and 7 pilot-scale (field) tests. A large-scale system is currently being fabricated for testing. The program has been sponsored by the U.S. Department of Energy's (DOE) Richland Operations Office for potential application to Hanford TRU contaminated soil sites. A more detailed description outlining the power system design and the off-gas treatment system follows

  15. Radioactive air emissions notice of construction and application for approval to construct the Hanford Waste Vitrification Plant

    International Nuclear Information System (INIS)

    1992-10-01

    The Hanford Site is owned by the US Government and operated by the US Department of Energy, Richland Field Office. The Hanford Site manages and produces dangerous waste and mixed waste. (containing both radioactive and dangerous components). The US Department of Energy, Richland Field Office, currently stores mixed waste, resulting from various processing operations, in underground storage tanks. The Hanford Waste Vitrification Plant will be constructed and operated to process the high-activity fraction of mixed waste stored in these underground tanks. The Hanford Waste Vitrification Plant will solidify pretreated tank waste into a glass product that will be packaged for disposal in a national repository. Emissions from the Hanford Waste Vitrification Plant will be regulated by both the federal and state Clean Air Acts. The proposed Hanford Waste Vitrification Plant represents a new source of radioactive air emissions. Construction of the plant will require approval from both federal and state agencies. The Notice of Construction and Application for Approval to Construct the Hanford Waste Vitrification Plant contains information required under Title 40 of the Code of Federal Regulations, Chapter 61; and Chapter 246-247 of the Washington Administrative Code for a proposed new source of radioactive air emissions. The document contents are based on information contained in the Hanford Waste Vitrification Plant Reference Conceptual Design Report, the Hanford Waste Vitrification Plant Preliminary Safety Analysis Report, Revision 0, and subsequent design changes made before August 1, 1992. The contents of this document may be modified to include more specific information generated during subsequent detailed design phases. Modifications will be submitted for regulatory review and approval, as appropriate

  16. Savannah River Site waste vitrification projects initiated throughout the United States: Disposal and recycle options

    International Nuclear Information System (INIS)

    Jantzen, C.M.

    2000-01-01

    A vitrification process was developed and successfully implemented by the US Department of Energy's (DOE) Savannah River Site (SRS) and at the West Valley Nuclear Services (WVNS) to convert high-level liquid nuclear wastes (HLLW) to a solid borosilicate glass for safe long term geologic disposal. Over the last decade, SRS has successfully completed two additional vitrification projects to safely dispose of mixed low level wastes (MLLW) (radioactive and hazardous) at the SRS and at the Oak Ridge Reservation (ORR). The SRS, in conjunction with other laboratories, has also demonstrated that vitrification can be used to dispose of a wide variety of MLLW and low-level wastes (LLW) at the SRS, at ORR, at the Los Alamos National Laboratory (LANL), at Rocky Flats (RF), at the Fernald Environmental Management Project (FEMP), and at the Hanford Waste Vitrification Project (HWVP). The SRS, in conjunction with the Electric Power Research Institute and the National Atomic Energy Commission of Argentina (CNEA), have demonstrated that vitrification can also be used to safely dispose of ion-exchange (IEX) resins and sludges from commercial nuclear reactors. In addition, the SRS has successfully demonstrated that numerous wastes declared hazardous by the US Environmental Protection Agency (EPA) can be vitrified, e.g. mining industry wastes, contaminated harbor sludges, asbestos containing material (ACM), Pb-paint on army tanks and bridges. Once these EPA hazardous wastes are vitrified, the waste glass is rendered non-hazardous allowing these materials to be recycled as glassphalt (glass impregnated asphalt for roads and runways), roofing shingles, glasscrete (glass used as aggregate in concrete), or other uses. Glass is also being used as a medium to transport SRS americium (Am) and curium (Cm) to the Oak Ridge Reservation (ORR) for recycle in the ORR medical source program and use in smoke detectors at an estimated value of $1.5 billion to the general public

  17. In situ vitrification of a mixed radioactive and hazardous waste site

    International Nuclear Information System (INIS)

    Campbell, B.E.; Koegler, S.S.

    1990-11-01

    A large-scale test of the in situ vitrification (ISV) process was performed on a mixed radioactive and hazardous-chemical contaminated waste site on the Hanford Site in southeastern Washington State. A mixed-waste site was selected for this large-scale test to demonstrate the applicability of ISV to mixed wastes common to many US Department of Energy (DOE) sites. In situ vitrification is a thermal process that converts contaminated soil into a durable, leach-resistant product. Electrodes are inserted into the ground. The goals of the test are to demonstrate at least 99% retention of fission products and hazardous metals in the ISV glass during the test; demonstrate the ability of the ISV off-gas treatment system to process a waste site containing significant quantities of combustible material and demonstrate the ability of ISV to vitrify the site to a depth of 20 ft or greater. The test was completed in April 1990. 5 figs

  18. The feasibility of sampling the glass pour in a high level waste vitrification plant

    International Nuclear Information System (INIS)

    Cole, G.V.; Shilton, P.; Morris, J.B.

    1986-06-01

    Vitrified high level waste can be sampled for quality assurance purposes in three general ways: (I) from the glass pour, (II) from the canister, and (III) from the melter. A discussion of the potential advantages and disadvantages of each route is presented. The second philosophy seems to show the best promise; it is recommended that the Contained Pot method and the Token method are best suited for further development. An international survey of policy at vitrification plants shows that with one possible exception no glass sampling is intended and that quality is normally to be assured by control of the vitrification process. (author)

  19. Modifying the rheological properties of melter feed for the Hanford Waste Vitrification Plant

    International Nuclear Information System (INIS)

    Blair, H.T.; McMakin, A.H.

    1986-03-01

    Selected high-level nuclear wastes from the Hanford Site may be vitrified in the future Hanford Waste Vitrification Plant (HWVP) by Rockwell Hanford Company, the contractor responsible for reprocessing and waste management at the Hanford Site. The Pacific Northwest Laboratory (PNL), is responsible for providing technical support for the HWVP. In this capacity, PNL performed rheological evaluations of simulated HWVP feed in order to determine which processing factors could be modified to best optimize the vitrification process. To accomplish this goal, a simulated HWVP feed was first created and characterized. Researchers then evaluated how the chemical and physical form of the glass-forming additives affected the rheological properties and melting behavior of melter feed prepared with the simulated HWVP feed. The effects of adding formic acid to the waste were also evaluated. Finally, the maximum melter feed concentration with acceptable rheological properties was determined

  20. Computer simulation of the off gas treatment process for the KEPCO pilot vitrification plant

    International Nuclear Information System (INIS)

    Kim, Hey Suk; Maeng, Sung Jun; Lee, Myung Chan

    1999-01-01

    Vitrification technology for treatment of low and intermediate radioactive wastes can remarkably reduce waste volume to about one twentieth of the initial volume as they are collected and converted into a very stable form. Therefore, it can minimize environmental impact when the vitrified waste is disposed of. But an off gas treatment system is necessary to apply this technology because air pollutants and radioisotopes are generated like those of other conventional incinerators during thermal oxidation process at high temperature. KEPCO designed and installed a pilot scale vitrification plant to demonstrate the feasibility of the vitrification process and then to make a conceptual design for a commercial vitrification facility. The purpose of this study was to simulate the off gas treatment system(OGTS) in order optimize the operating conditions. Mass balance and temperature profile in the off gas treatment system were simulated for different combinations of combustible wastes by computer simulation code named OGTS code and removal efficiency of each process was also calculated with change of design parameters. The OGTS code saved efforts,time and capital because scale and configuration of the system could be easily changed. The simulation result of the pilot scale off gas process as well as pilot tests will be of great use in the future for a design of the commercial vitrification facility. (author)

  1. Transportable vitrification system demonstration on mixed waste. Revision 1

    International Nuclear Information System (INIS)

    Zamecnik, J.R.; Whitehouse, J.C.; Wilson, C.N.; Van Ryn, F.R.

    1998-01-01

    The Transportable Vitrification System (TVS) is a large scale, fully integrated, vitrification system for the treatment of low-level and mixed wastes in the form of sludges, soils, incinerator ash, and many other waste streams. It was demonstrated on surrogate waste at Clemson University and at the Oak Ridge Reservation (ORR) prior to treating actual mixed waste. Treatment of a combination of dried B and C Pond sludge and CNF sludge was successfully demonstrated at ORR in 1997. The demonstration produced 7,616 kg of glass from 7,328 kg of mixed wastes with a 60% reduction in volume. Glass formulations for the wastes treated were developed using a combination of laboratory crucible studies with the actual wastes and small melter studies at Clemson with both surrogate and actual wastes. Initial characterization of the B and C Pond sludge had not shown the presence of carbon or fluoride, which required a modified glass formulation be developed to maintain proper glass redox and viscosity. The CNF sludge challenges the glass formulations due to high levels of phosphate and iron. The demonstration was delayed several times by permitting problems, a glass leak, and electrical problems. The demonstration showed that the two wastes could be successfully vitrified, although the design glass production rate was not achieved. The glass produced met the Universal Treatment Standards and the emissions from the TVS were well within the allowable permit limits

  2. Transportable vitrification system demonstration on mixed waste. Revision 1

    Energy Technology Data Exchange (ETDEWEB)

    Zamecnik, J.R.; Whitehouse, J.C. [Westinghouse Savannah River Co., Aiken, SC (United States); Wilson, C.N. [Lockheed Martin Hanford Corp., Richland, WA (United States); Van Ryn, F.R. [Bechtel Jacobs Co., Oak Ridge, TN (United States)

    1998-04-22

    The Transportable Vitrification System (TVS) is a large scale, fully integrated, vitrification system for the treatment of low-level and mixed wastes in the form of sludges, soils, incinerator ash, and many other waste streams. It was demonstrated on surrogate waste at Clemson University and at the Oak Ridge Reservation (ORR) prior to treating actual mixed waste. Treatment of a combination of dried B and C Pond sludge and CNF sludge was successfully demonstrated at ORR in 1997. The demonstration produced 7,616 kg of glass from 7,328 kg of mixed wastes with a 60% reduction in volume. Glass formulations for the wastes treated were developed using a combination of laboratory crucible studies with the actual wastes and small melter studies at Clemson with both surrogate and actual wastes. Initial characterization of the B and C Pond sludge had not shown the presence of carbon or fluoride, which required a modified glass formulation be developed to maintain proper glass redox and viscosity. The CNF sludge challenges the glass formulations due to high levels of phosphate and iron. The demonstration was delayed several times by permitting problems, a glass leak, and electrical problems. The demonstration showed that the two wastes could be successfully vitrified, although the design glass production rate was not achieved. The glass produced met the Universal Treatment Standards and the emissions from the TVS were well within the allowable permit limits.

  3. Temperature Distribution within a Cold Cap during Nuclear Waste Vitrification.

    Science.gov (United States)

    Dixon, Derek R; Schweiger, Michael J; Riley, Brian J; Pokorny, Richard; Hrma, Pavel

    2015-07-21

    The kinetics of the feed-to-glass conversion affects the waste vitrification rate in an electric glass melter. The primary area of interest in this conversion process is the cold cap, a layer of reacting feed on top of the molten glass. The work presented here provides an experimental determination of the temperature distribution within the cold cap. Because direct measurement of the temperature field within the cold cap is impracticable, an indirect method was developed in which the textural features in a laboratory-made cold cap with a simulated high-level waste feed were mapped as a function of position using optical microscopy, scanning electron microscopy, energy dispersive spectroscopy, and X-ray diffraction. The temperature distribution within the cold cap was established by correlating microstructures of cold-cap regions with heat-treated feed samples of nearly identical structures at known temperatures. This temperature profile was compared with a mathematically simulated profile generated by a cold-cap model that has been developed to assess the rate of glass production in a melter.

  4. Glass melter assembly for the Hanford Waste Vitrification Plant

    International Nuclear Information System (INIS)

    Chen, A.E.; Russell, A.; Shah, K.R.; Kalia, J.

    1993-01-01

    The Hanford Waste Vitrification Plant (HWVP) is designed to solidify high level radioactive waste by converting it into stable borosilicate after mixing with glass frit and water. The heart of this conversion process takes place in the glass melter. The life span of the existing melter is limited by the possible premature failure of the heater assembly, which is not remotely replaceable, in the riser and pour spout. A goal of HWVP Project is to design remotely replaceable riser and pour spout heaters so that the useful life of the melter can be prolonged. The riser pour spout area is accessible only by the canyon crane and impact wrench. It is also congested with supporting frame members, service piping, electrode terminals, canister positioning arm and other various melter components. The visibility is low and the accessibility is limited. The problem is further compounded by the extreme high temperature in the riser core and the electrical conductive nature of the molten glass that flows through it

  5. Vitrification of high-level alumina nuclear waste

    International Nuclear Information System (INIS)

    Brotzman, J.R.

    1979-01-01

    Borophosphate glass compositions have been developed for the vitrification of a high-alumina calcined defense waste. The effect of substituting SiO 2 , P 2 O 5 and CuO for B 2 O 3 on the viscosity and leach resistance was measured. The effect of the alkali to borate ratio and the Li 2 O:Na 2 O ratio on the melt viscosity and leach resistance was also measured

  6. Selection of melter systems for the DOE/Industrial Center for Waste Vitrification Research

    International Nuclear Information System (INIS)

    Bickford, D.F.

    1993-01-01

    The EPA has designated vitrification as the best developed available technology for immobilization of High-Level Nuclear Waste. In a recent federal facilities compliance agreement between the EPA, the State of Washington, and the DOE, the DOE agreed to vitrify all of the Low Level Radioactive Waste resulting from processing of High Level Radioactive Waste stored at the Hanford Site. This is expected to result in the requirement of 100 ton per day Low Level Radioactive Waste melters. Thus, there is increased need for the rapid adaptation of commercial melter equipment to DOE's needs. DOE has needed a facility where commercial pilot scale equipment could be operated on surrogate (non-radioactive) simulations of typical DOE waste streams. The DOE/Industry Center for Vitrification Research (Center) was established in 1992 at the Clemson University Department of Environmental Systems Engineering, Clemson, SC, to address that need. This report discusses some of the characteristics of the melter types selected for installation of the Center. An overall objective of the Center has been to provide the broadest possible treatment capability with the minimum number of melter units. Thus, units have been sought which have broad potential application, and which had construction characteristics which would allow their adaptation to various waste compositions, and various operating conditions, including extreme variations in throughput, and widely differing radiological control requirements. The report discusses waste types suitable for vitrification; technical requirements for the application of vitrification to low level mixed wastes; available melters and systems; and selection of melter systems. An annotated bibliography is included

  7. Selection of melter systems for the DOE/Industrial Center for Waste Vitrification Research

    Energy Technology Data Exchange (ETDEWEB)

    Bickford, D.F.

    1993-12-31

    The EPA has designated vitrification as the best developed available technology for immobilization of High-Level Nuclear Waste. In a recent federal facilities compliance agreement between the EPA, the State of Washington, and the DOE, the DOE agreed to vitrify all of the Low Level Radioactive Waste resulting from processing of High Level Radioactive Waste stored at the Hanford Site. This is expected to result in the requirement of 100 ton per day Low Level Radioactive Waste melters. Thus, there is increased need for the rapid adaptation of commercial melter equipment to DOE`s needs. DOE has needed a facility where commercial pilot scale equipment could be operated on surrogate (non-radioactive) simulations of typical DOE waste streams. The DOE/Industry Center for Vitrification Research (Center) was established in 1992 at the Clemson University Department of Environmental Systems Engineering, Clemson, SC, to address that need. This report discusses some of the characteristics of the melter types selected for installation of the Center. An overall objective of the Center has been to provide the broadest possible treatment capability with the minimum number of melter units. Thus, units have been sought which have broad potential application, and which had construction characteristics which would allow their adaptation to various waste compositions, and various operating conditions, including extreme variations in throughput, and widely differing radiological control requirements. The report discusses waste types suitable for vitrification; technical requirements for the application of vitrification to low level mixed wastes; available melters and systems; and selection of melter systems. An annotated bibliography is included.

  8. Constitutional studies in the palladium-rhodium-tellurium (-oxygen) system. A contribution to elucidate the behaviour of Pd, Rh and Te in the vitrification process of high-level waste concentrates (HLWC)

    International Nuclear Information System (INIS)

    Hartmann, T.

    1996-01-01

    In the vitrification process of high-level waste concentrates (HLWC) from the reprocessing of nuclear spent fuel elements, about 30 different elements have to be immobilized in a solid matrix consisting of an alkali borosilicate glass. Most of the waste oxides are dissolved in the alkali borosilicate melt and become structural elements of the glasses when cooled. This, however, applies only partly to the platinum metals Ru, which forms RuO 2 , and palladium and rhodium, which deposit as sparingly soluble and electrically conducting tellurides. This might considerably impair the technical process of HLWC vitrification. Therefore, constitutional studies on the Pd-Rh-Te system became necessary. The phase diagram of the Pd-Rh-Te ternary system at temperatures of 1150, 1100, 1050, 1000, 950, 900 and 750 C was determined under inertial conditions. Oxygen exerts a major influence on the system. Already under limited availability of oxygen, the rhodium contents of the solid solution phases α 1 and α 2 are clearly diminished. Rhodium of the phases becomes oxidized selectively. The three-phase field α 1 +α 2 +L is shifted to higher palladium and tellurium contents, even oxygen is available to a limited extend only. With the oxygen in the air, the extension of the three-phase space is reduced markedly. The complex process chemistry of Pf, Rh and Te during the vitrification can be described by the state of the Pd-Rh-Te ternary system after annealing in (air) oxygen for limited periods of time. (orig./MM) [de

  9. Design and operation of high level waste vitrification and storage facilities

    International Nuclear Information System (INIS)

    1992-01-01

    The conversion of high level wastes (HLW) into solids has been studied for the past 30 years, primarily in those countries engaged in the reprocessing of nuclear fuels. Production and demonstration calcination and solidification plants have been operated by using waste solutions from fuels irradiated at various burnup rates, depending on the reactor type. Construction of more advanced solidification processes is now in progress in several countries to permit the handling of high burnup power reactor fuel wastes. The object of this report is to provide detailed information and references for those vitrification systems in advanced stages of implementation. Some less detailed information will be provided for previously developed immobilization systems. The report will examine the HLLW arising from the various locations, the features of each process as well as the stage of development, scale-up potential and flexibility of the processes. Since the publication of IAEA Technical Reports Series No. 176, Techniques for the Solidification of High-Level Wastes great progress on this subject has been made. The AVM in France has been operated successfully for 11 years and France has completed construction at La Hague of two vitrification plants that are based on the AVM rotary calciner/metallic melter process. A similar plant is under construction at Sellafield. The ceramic melter process has been chosen by several countries. Germany has successfully operated the PAMELA vitrification plant. Since 1986, Belgoprocess has continued to operate this facility. The former USSR operated the EP-500 plant from 1986 to 1988. In addition, two ceramic melter vitrification plants are nearing completion in the USA at Savannah River and West Valley and plans are being made to use this technology at Hanford as well as in Japan, Germany and India. This major progress attests to the maturity of these technologies for vitrifying HLLW to make a borosilicate glass for disposal of the waste. 67

  10. A state of the art review of vitrification of high level waste in Europe

    International Nuclear Information System (INIS)

    Heimerl, W.

    This paper gives a review of the state-of-the-art of the development and demonstration of vitrification processes for high level radioactive waste solutions on an industrial scale in four European countries (France, United Kingdom, Federal Republic of Germany and Belgium). Historical development, experiences and operations present status and future plans are presented. Three of the processes which seem to be of major importance are described (AVM-France, HARVEST-United Kingdom, PAMELA Germany/Belgium). (author)

  11. Vitrification of hazardous and mixed wastes

    International Nuclear Information System (INIS)

    Jantzen, C.M.; Pickett, J.B.; Ramsey, W.G.

    1992-01-01

    Solidification of hazardous/mixed wastes into glass is being examined at the Savannah River Site. The first hazardous/mixed wastes glassified at SRS have been (1) incinerator and (2) nickel plating line (F006) wastes. Solidification of incinerator blowdown and mixtures of incinerator blowdown and incinerator bottom kiln ash have been achieved in Soda (Na 2 O) - Lime (CaO) - Silica (SiO 2 ) glass (SLS) at waste loadings of up to 50 wt%. Solidification of nickel-plating line waste sludges containing depleted uranium have also been achieved in both SLS and borosilicate glasses at waste loadings of 75 wt%. This corresponds to volume reductions of 97% and 81%, respectively. Further studies will examine glassification of: ion exchange zeolites, inorganic filter media, asbestos, glass fiber filters, contaminated soil, cementitious, or other materials in need of remediation

  12. Transportable Vitrification System RCRA Closure Practical Waste Disposition Saves Time And Money

    International Nuclear Information System (INIS)

    Brill, Angie; Boles, Roger; Byars, Woody

    2003-01-01

    The Transportable Vitrification System (TVS) was a large-scale vitrification system for the treatment of mixed wastes. The wastes contained both hazardous and radioactive materials in the form of sludge, soil, and ash. The TVS was developed to be moved to various United States Department of Energy (DOE) facilities to vitrify mixed waste as needed. The TVS consists of four primary modules: (1) Waste and Additive Materials Processing Module; (2) Melter Module; (3) Emissions Control Module; and (4) Control and Services Module. The TVS was demonstrated at the East Tennessee Technology Park (ETTP) during September and October of 1997. During this period, approximately 16,000 pounds of actual mixed waste was processed, producing over 17,000 pounds of glass. After the demonstration was complete it was determined that it was more expensive to use the TVS unit to treat and dispose of mixed waste than to direct bury this waste in Utah permitted facility. Thus, DOE had to perform a Resource Conservation and Recovery Act (RCRA) closure of the facility and find a reuse for as much of the equipment as possible. This paper will focus on the following items associated with this successful RCRA closure project: TVS site closure design and implementation; characterization activities focused on waste disposition; pollution prevention through reuse; waste minimization efforts to reduce mixed waste to be disposed; and lessons learned that would be integrated in future projects of this magnitude

  13. Hanford Waste Vitrification Project Building limited scope risk assessment

    International Nuclear Information System (INIS)

    Braun, D.J.; Lindberg, S.E.; Reardon, M.F.; Wilson, G.P.

    1992-10-01

    A limited scope risk assessment was performed on the preliminary design of a high-level waste interim storage facility. The Canister Storage Building (CSB) facility will be built to support remediation at the US Department of Energy Hanford Site in Washington State. The CSB will be part of the support facilities for a high level Hanford Waste Vitrification Plant (HWVP). The limited scope risk assessment is based on a preliminary design which uses forced air circulation systems to move air through the building vault. The current building design calls for natural circulation to move air through the building vault

  14. Radioactive waste combustion-vitrification under arc plasma: thermal and dynamic modelling

    International Nuclear Information System (INIS)

    Barthelemy, B.

    2003-06-01

    This thesis concerns the thermal and dynamic modelling for a combustion/vitrification process of surrogate radioactive waste under transferred arc plasma. The writer presents the confinement processes for radioactive waste using arc plasma and the different software used to model theses processes. This is followed by a description of our experimental equipment including a plasma arc reactor and an inductive system allowing the homogenization of glass temperature. A combustion/vitrification test is described. Thermal and material balances were discussed. The temperature fields of plasma arc and the glass frit conductivity are measured. Finally, the writer describes and clarifies the equations solved for the simulations of the electrically plasma arc and the glass melting including the thin layer of glass frit coating the crucible cold walls. The modelling results are presented in the form of spatial distribution of temperature, velocity and voluminal power... (author)

  15. Radioactive waste combustion / vitrification under arc plasma: thermal and dynamic modelling

    International Nuclear Information System (INIS)

    Barthelemy, B.

    2003-01-01

    This thesis concerns the thermal and dynamic modelling for a combustion/vitrification process of surrogate radioactive waste under transferred arc plasma. The writer presents the confinement processes for radioactive waste using arc plasma and the different software used to model theses processes. This is followed by a description of our experimental equipment including a plasma arc reactor and an inductive system allowing the homogenization of glass temperature. A combustion/vitrification test is described. Thermal and material balances were discussed. The temperature fields of plasma arc and the glass frit conductivity are measured. Finally, the writer describes and clarifies the equations solved for the simulations of the electrically plasma arc and the glass melting including the thin layer of glass frit coating the crucible cold walls. The modelling results are presented in the form of spatial distribution of temperature, velocity and volume power... (author)

  16. Critique of Hanford Waste Vitrification Plant off-gas sampling requirements

    International Nuclear Information System (INIS)

    Goles, R.W.

    1996-03-01

    Off-gas sampling and monitoring activities needed to support operations safety, process control, waste form qualification, and environmental protection requirements of the Hanford Waste Vitrification Plant (HWVP) have been evaluated. The locations of necessary sampling sites have been identified on the basis of plant requirements, and the applicability of Defense Waste Processing Facility (DWPF) reference sampling equipment to these HWVP requirements has been assessed for all sampling sites. Equipment deficiencies, if present, have been described and the bases for modifications and/or alternative approaches have been developed

  17. Americium-curium vitrification process development

    International Nuclear Information System (INIS)

    Fellinger, A.P.; Baich, M.A.; Hardy, B.J

    1999-01-01

    The successful demonstration of sequentially drying, calcining and vitrifying an oxalate slurry in the Drain Tube Test Stand (DTTS) vessel provided the process basis for testing on a larger scale in a cylindrical induction heated melter. A single processing issue, that of batch volume expansion, was encountered during the initial stage of testing. The increase in batch volume centered on a sintered frit cap and high temperature bubble formation. The formation of a sintered frit cap expansion was eliminated with the use of cullet. Volume expansions due to high temperature bubble formation (oxygen liberation from cerium reduction) were mitigated in the DTTS melter vessel through a vessel temperature profile that effectively separated the softening point of the glass cullet and the evolving oxygen from cerium reduction. An increased processing temperature of 1,470 C and a two hour hold time to find any remaining bubbles successfully reduced bubbles in the poured glass to an acceptable level. The success of the preliminary process demonstrations provided a workable process basis that was directly applicable to the newly installed Cylindrical Induction Melter (CIM) system, making the batch flowsheet the preferred option for vitrification of the americium-curium surrogate feed stream

  18. In situ vitrification application to buried waste: Interim report of intermediate field tests at Idaho National Engineering Laboratory

    International Nuclear Information System (INIS)

    Callow, R.A.; Weidner, J.R.; Thompson, L.E.

    1991-02-01

    This report describes the two in situ vitrification field tests conducted in June and July 1990 at Idaho National Engineering Laboratory. In situ vitrification, an emerging technology for in- place conversion of contaminated soils into a durable glass and crystalline waste form, is being investigated as a potential remediation technology for buried waste. The overall objective of the two tests was to assess the general suitability of the process to remediate waste structures representative of buried waste found at Idaho National engineering Laboratory. In particular, these tests, as part of a treatability study, were designed to provide essential information on the field performance of the process under conditions of significant combustible and metal wastes and to test a newly developed electrode feed technology. The tests were successfully completed, and the electrode feed technology successfully processed the high metal content waste, indicating the process is a feasible technology for application to buried waste

  19. In situ vitrification application to buried waste: Interim report of intermediate field tests at Idaho National Engineering Laboratory

    International Nuclear Information System (INIS)

    Callow, R.A.; Weidner, J.R.; Thompson, L.E.

    1991-01-01

    This report describes the two in situ vitrification field tests conducted in July and July 1990 at Idaho National Engineering Laboratory. In situ vitrification, an emerging technology for in-place conversion of contaminated soils into a durable glass and crystalline waste form, is being investigated as a potential remediation technology for buried waste. The overall objective of the two tests was to assess the general suitability of the process to remediate waste structures representative of buried waste found at Idaho National Engineering Laboratory. In particular, these tests, as part of a treatability study, were designed to provide essential information field performance of the process under conditions of significant combustible and metal wastes and to test a newly developed electrode feed technology. The tests were successfully completed, and the electrode feed technology successfully processed the high metal content waste, indicating the process is a feasible technology for application to buried waste. 8 refs., 91 figs., 13 tabs

  20. Vitrification process equipment design for the West Valley Demonstration Project

    International Nuclear Information System (INIS)

    Chapman, C.C.; Drosjack, W.P.

    1988-10-01

    The vitrification process and equipment design is nearing completion for the West Valley Project. This report provides the basis and current status for the design of the major vessels and equipment within the West Valley Vitrification Plant. A review of the function and key design features of the equipment is also provided. The major subsystems described include the feed preparation and delivery systems, the melter, the canister handling systems, and the process off-gas system. 11 refs., 33 figs., 4 tabs

  1. Choosing solidification or vitrification for low-level radioactive and mixed waste treatment

    International Nuclear Information System (INIS)

    Gimpel, R.F.

    1992-01-01

    Solidification (making concrete) and vitrification (making glass) are frequently the treatment methods recommended for treating inorganic or radioactive wastes. Solidification is generally perceived as the most economical treatment method. Whereas, vitrification is considered (by many) as the most effective of all treatment methods. Unfortunately, vitrification has acquired the stigma that it is too expensive to receive further consideration as an alternative to solidification in high volume treatment applications. Ironically, economic studies, as presented in this paper, show that vitrification may be more competitive in some high volume applications. Ex-situ solidification and vitrification are the competing methods for treating in excess of 450 000m 3 of low-level radioactive and mixed waste at the Fernald Environmental Management Project (FEMP or simply, Fernald) located near Cincinnati, Ohio. This paper summarizes how Fernald is choosing between solidification and vitrification as the primary waste treatment method

  2. Choosing solidification or vitrification for low-level radioactive and mixed waste treatment

    International Nuclear Information System (INIS)

    Gimpel, R.F.

    1992-01-01

    Solidification (making concrete) and vitrification (making glass) are frequently the treatment methods recommended for treating inorganic or radioactive wastes. Solidification is generally perceived as the most economical treatment method. Whereas, vitrification is considered (by many) as the most effective of all treatment methods. Unfortunately, vitrification has acquired the stigma that it is too expensive to receive further consideration as an alternative to solidification in high volume treatment applications. Ironically, economic studies, as presented in this paper, show that vitrification may be more competitive in some high volume applications. Ex-situ solidification and vitrification are the competing methods for treating in excess of 450,000 m 3 of low-level radioactive and mixed waste at the Fernald Environmental Management Project (FEMP or simply, Fernald) located near Cincinnati, Ohio. This paper summarized how Fernald is choosing between solidification and vitrification as the primary waste treatment method

  3. Design features of a full-scale high-level waste vitrification system

    International Nuclear Information System (INIS)

    Siemens, D.H.; Bonner, W.F.

    1976-08-01

    A system has been designed and is currently under construction for vitrification of commercial high-level waste. The process consists of a spray calciner coupled to an in-can melter. Due to the high radiation levels expected, this equipment is designed for totally remote operation and maintenance. The in-cell arrangement of this equipment has been developed cooperatively with a nuclear fuel reprocessor. The system will be demonstrated both full scale with nonradioactive simulated waste and pilot scale with actual high-level waste

  4. Vitrification of Simulated Fernald K-65 Silo Waste at Low Temperature

    International Nuclear Information System (INIS)

    Jantzen, C.M.; Pickett, J.B.

    1998-01-01

    Vitrification is the technology that has been chosen to solidify approximately 15,500 tons of geologic mill tailings at the Fernald Environmental Management Project (FEMP) in Fernald, Ohio. The geologic mill tailings are residues from the processing of pitchlende ore during 1949-1958. These waste residues are contained in silos in Operable Unit 4 (OU4) at the FEMP facility. Operable Unit 4 is one of five operable units at the FEMP. Operating Unit 4 consists of four concrete storage silos and their contents. Silos 1 and 2 contain K-65 mill tailing residues and a bentonite cap, Silo 3 contains non-radioactive metal oxides, and Silo 4 is empty. The K-65 residues contain radium, uranium, uranium daughter products, and heavy metals such as lead and barium.The K-65 waste leaches lead at greater than 100 times the allowable Environmental Protection Agency (EPA) Resource, Conservation, and Recovery Act (RCRA) concentration limits when tested by the Toxic Characteristic Leaching Procedure (TCLP). Vitrification was chosen by FEMP as the preferred technology for the Silos 1, 2, 3 wastes because the final waste form met the following criteria: controls radon emanation, eliminates the potential for hazardous or radioactive constituents to migrate to the aquifer below FEMP, controls the spread of radioactive particulates, reduces leachability of metals and radiological constituents, reduces volume of final wasteform for disposal, silo waste composition is favorable to vitrification, will meet current and proposed RCRA TCLP leaching criteria Glasses that melt at 1350 degrees C were developed by Pacific Northwest National Laboratory (PNNL) and glasses that melt between 1150-1350 degrees C were developed by the Vitreous State Laboratory (VSL) for the K-65 silo wastes. Both crucible studies and pilot scale vitrification studies were conducted by PNNL and VSL. Subsequently, a Vitrification Pilot Plant (VPP) was constructed at FEMP capable of operating at temperatures up to 1450

  5. In situ vitrification of buried waste: Containment issues and suppression systems

    International Nuclear Information System (INIS)

    Luey, J.; Powell, T.D.

    1992-01-01

    Pacific Northwest Laboratory (PNL) and Idaho National Engineering Laboratory (INEL) are developing a remedial action technology for buried waste through the adaptation of the in situ vitrification (ISV) process. The ISV process is a thermal treatment process originally developed for the U.S. Department of Energy (DOE) to stabilize soils contaminated with transuranic waste. ISV tests with buried waste forms have demonstrated that the processing of buried waste is more dynamic than the processing of soils. This paper will focus on the issue of containment of the gases released during the processing of buried waste and on engineered suppression systems to alleviate transient events associated with dynamic off-gassing from the ISV melt. (author)

  6. Start-up of commercial high level waste vitrification facilities at La Hague

    International Nuclear Information System (INIS)

    Sombret, C.; Jouan, A.; Fournier, W.; Alexandre, D.; Leroy, L.

    1991-01-01

    The paper describes industial experience gained in France for vitrification of fission products generated by spent fuel reprocessing. The continuous vitrification process developed by CEA, SGN and COGEMA is outlined and Marcoule Vitrification Facility (AVM), with output results since start-up of hot operation in June 1978, briefly presented. Vitrification of high-level liquid waste has now entered an industrial phase at La Hague with R7 and T7 facilities. R7 and T7 have each been designed to process FP solutions generated by reprocessing LWR fuel with an initial enrichment of 3.5% and a discharge burn-up of 33,000 MWd/t. R7 active operations began on June, 1989. This facility is now vitrifying the backlog of fission products resulting from the existing UP2 reprocessing plant, which is being currently extended. Scheduled to start early in 1992, T7 will vitrify the fission products, dissolution fines and sodium-rich solutions issuing from UP3 plant

  7. The hot bench scale plant Ester for the vitrification of high level wastes

    International Nuclear Information System (INIS)

    Nannicini, R.; Strazzer, A.; Cantale, C; Donato, A.; Grossi, G.

    1985-01-01

    In this paper the hot bench-scale plant ESTER for the vitrification of the high-level radioactive wastes is described, and the main results of the first radioactive campaign are reported. The ESTER plant, which is placed in the ADECO-ESSOR hot cells of the C.C.R.-EURATOM-ISPRA, has been built and is operated by the ENEA, Departement of Fuel Cycle. It began operating with real radioactive wastes about 1 year ago, solidifying a total of 12 Ci of fission products into 2,02 Kg of borosilicate glass, corresponding to 757 ml of glass. During the vitrification many samples of liquid and gaseous streams have been taken and analyzed. A radioactivity balance in the plant has been calculated, as well as a mass balance of nitrates and of the 137 Cs and 106 Ru volatized in the process

  8. Am/Cm Vitrification Process: Pretreatment Material Balance Calculations

    International Nuclear Information System (INIS)

    Smith, F.G.

    2001-01-01

    This report documents material balance calculations for the pretreatment steps required to prepare the Americium/Curium solution currently stored in Tank 17.1 in the F-Canyon for vitrification. The material balance uses the latest analysis of the tank contents to provide a best estimate calculation of the expected plant operations during the pretreatment process. The material balance calculations primarily follow the material that directly leads to melter feed. Except for vapor products of the denitration reactions and treatment of supernate from precipitation and precipitate washing, the flowsheet does not include side streams such as acid washes of the empty tanks that would go directly to waste. The calculation also neglects tank heels. This report consolidates previously reported results, corrects some errors found in the spreadsheet and provides a more detailed discussion of the calculation basis

  9. Summary Of Cold Crucible Vitrification Tests Results With Savannah River Site High Level Waste Surrogates

    Energy Technology Data Exchange (ETDEWEB)

    Stefanovsky, Sergey; Marra, James; Lebedev, Vladimir

    2014-01-13

    The cold crucible inductive melting (CCIM) technology successfully applied for vitrification of low- and intermediate-level waste (LILW) at SIA Radon, Russia, was tested to be implemented for vitrification of high-level waste (HLW) stored at Savannah River Site, USA. Mixtures of Sludge Batch 2 (SB2) and 4 (SB4) waste surrogates and borosilicate frits as slurries were vitrified in bench- (236 mm inner diameter) and full-scale (418 mm inner diameter) cold crucibles. Various process conditions were tested and major process variables were determined. Melts were poured into 10L canisters and cooled to room temperature in air or in heat-insulated boxes by a regime similar to Canister Centerline Cooling (CCC) used at DWPF. The products with waste loading from ~40 to ~65 wt.% were investigated in details. The products contained 40 to 55 wt.% waste oxides were predominantly amorphous; at higher waste loadings (WL) spinel structure phases and nepheline were present. Normalized release values for Li, B, Na, and Si determined by PCT procedure remain lower than those from EA glass at waste loadings of up to 60 wt.%.

  10. The Radiation Effect to Waste Glass that Resulting of Vitrification

    International Nuclear Information System (INIS)

    Herlan Martono; Aisyah

    2002-01-01

    The high level liquid waste (HLLW) is generated from the first step extraction of the nuclear fuel reprocessing. This waste was contain of few of actinide and many of fission product. The alpha radiation of actinide that contain on the HLLW cause the change the waste glass characteristic. The experiment was conducted by the doping, irradiation and heating of waste glass resulting from vitrification. The alpha radiation cause the change of composition that could be detected from change of waste glass density and mechanical strength. The increasing of alpha radiation dose cause the increasing change of density and mechanical strength, although the change of mechanical strength is not significant. Degree of change of waste glass density also depend on type of waste-glass and reach for saturated point at over of 5x10 24 alpha decay/m 3 . The gamma radiation of fission product that contain on the HLLW can increasing of waste glass temperature that cause the structure change, so devitrification was occur. The devitrification can the increasing of leaching rate. The cumulative of gamma dose rate was not cause the devitrification. (author)

  11. The Treatment of Mixed Waste with GeoMelt In-Container Vitrification

    International Nuclear Information System (INIS)

    Finucane, K.G.; Campbell, B.E.

    2006-01-01

    AMEC's GeoMelt R In-Container Vitrification (ICV) TM has been used to treat diverse types of mixed low-level radioactive waste. ICV is effective in the treatment of mixed wastes containing polychlorinated biphenyls (PCBs) and other semi-volatile organic compounds, volatile organic compounds (VOCs) and heavy metals. The GeoMelt vitrification process destroys organic compounds and immobilizes metals and radionuclides in an extremely durable glass waste form. The process is flexible allowing for treatment of aqueous, oily, and solid mixed waste, including contaminated soil. In 2004, ICV was used to treat mixed radioactive waste sludge containing PCBs generated from a commercial cleanup project regulated by the Toxic Substances Control Act (TSCA), and to treat contaminated soil from Rocky Flats Environmental Technology Site. The Rocky Flats soil contained cadmium, PCBs, and depleted uranium. In 2005, AMEC completed a treatability demonstration of the ICV technology on Mock High Explosive from Sandia National Laboratories. This paper summarizes results from these mixed waste treatment projects. (authors)

  12. Strategy for product composition control in the Hanford Waste Vitrification Plant

    International Nuclear Information System (INIS)

    Bryan, M.F.; Piepel, G.F.

    1996-03-01

    The Hanford Waste Vitrification Plant (HWVP) will immobilize transuranic and high-level radioactive waste in borosilicate glass. The major objective of the Process/Product Model Development (PPMD) cost account of the Pacific Northwest Laboratory HWVP Technology Development (PHTD) Project is the development of a system for guiding control of feed slurry composition (which affects glass properties) and for checking and documenting product quality. This document lays out the broad structure of HWVP's product composition control system, discusses five major algorithms and technical issues relevant to this system, and sketches the path of development and testing

  13. Efficient handling of high-level radioactive cell waste in a vitrification facility analytical laboratory

    International Nuclear Information System (INIS)

    Roberts, D.W.; Collins, K.J.

    1998-01-01

    The Savannah River Site''s (SRS) Defense Waste Processing Facility (DWPF) near Aiken, South Carolina, is the world''s largest and the United State''s first high level waste vitrification facility. For the past 1.5 years, DWPF has been vitrifying high level radioactive liquid waste left over from the Cold War. The vitrification process involves the stabilization of high level radioactive liquid waste into borosilicate glass. The glass is contained in stainless steel canisters. DWPF has filled more than 200 canisters 3.05 meters (10 feet) long and 0.61 meters (2 foot) diameter. Since operations began at DWPF in March of 1996, high level radioactive solid waste continues to be generated due to operating the facility''s analytical laboratory. The waste is referred to as cell waste and is routinely removed from the analytical laboratories. Through facility design, engineering controls, and administrative controls, DWPF has established efficient methods of handling the high level waste generated in its laboratory facility. These methods have resulted in the prevention of undue radiation exposure, wasted man-hours, expenses due to waste disposal, and the spread of contamination. This level of efficiency was not reached overnight, but it involved the collaboration of Radiological Control Operations and Laboratory personnel working together to devise methods that best benefited the facility. This paper discusses the methods that have been incorporated at DWPF for the handling of cell waste. The objective of this paper is to provide insight to good radiological and safety practices that were incorporated to handle high level radioactive waste in a laboratory setting

  14. Hanford Waste Vitrification Plant Clean Air Act permit application

    International Nuclear Information System (INIS)

    1990-04-01

    This document briefly describes the Hanford Site and provides a general overview of the Hanford Waste Vitrification Plant (HWVP). Other topics include sources of emissions, facility operating parameters, facility emissions, pollutant and radionuclide control technology and air quality. The HWVP will convert mixed wastes (high-activity radioactive and hazardous liquid wastes) to a solid vitrified form (borosilicate glass) for disposal. Mixed wastes pretreated in the Hanford Site B Plant will be pumped into double- shell tanks in the 200 East Area for interim storage. This pretreated mixed waste will be batch transferred from interim storage to the HWVP facility, where the waste will be concentrated by evaporation, treated with chemicals, and mixed with glass-forming materials. The mixture will then be continuously fed into an electrically heated glass melter. The molten glass will be poured into canisters that will be cooled, sealed, decontaminated, and stored until the vitrified product can be transferred to a geologic repository. 25 refs., 18 figs., 32 tabs

  15. Review of FY 2001 Development Work for Vitrification of Sodium Bearing Waste

    Energy Technology Data Exchange (ETDEWEB)

    Taylor, Dean Dalton; Barnes, Charles Marshall

    2002-09-01

    Treatment of sodium-bearing waste (SBW) at the Idaho Nuclear Technology and Engineering Center (INTEC) within the Idaho National Engineering and Environmental Laboratory is mandated by the Settlement Agreement between the Department of Energy and the State of Idaho. This report discusses significant findings from vitrification technology development during 2001 and their impacts on the design basis for SBW vitrification.

  16. Review of FY2001 Development Work for Vitrification of Sodium Bearing Waste

    Energy Technology Data Exchange (ETDEWEB)

    Barnes, C.M.; Taylor, D.D.

    2002-09-09

    Treatment of sodium-bearing waste (SBW) at the Idaho Nuclear Technology and Engineering Center (INTEC) within the Idaho National Engineering and Environmental Laboratory is mandated by the Settlement Agreement between the Department of Energy and the State of Idaho. This report discusses significant findings from vitrification technology development during 2001 and their impacts on the design basis for SBW vitrification.

  17. Review of FY2001 Development Work for Vitrification of Sodium Bearing Waste

    International Nuclear Information System (INIS)

    Barnes, C.M.; Taylor, D.D.

    2002-01-01

    Treatment of sodium-bearing waste (SBW) at the Idaho Nuclear Technology and Engineering Center (INTEC) within the Idaho National Engineering and Environmental Laboratory is mandated by the Settlement Agreement between the Department of Energy and the State of Idaho. This report discusses significant findings from vitrification technology development during 2001 and their impacts on the design basis for SBW vitrification

  18. Secondary Waste Considerations for Vitrification of Sodium-Bearing Waste at the Idaho Nuclear Technology and Engineering Center FY-2001 Status Report

    International Nuclear Information System (INIS)

    Herbst, A.K.; Kirkham, R.J.; Losinski, S.J.

    2002-01-01

    The Idaho Nuclear Technology and Engineering Center (INTEC) is considering vitrification to process liquid sodium-bearing waste. Preliminary studies were completed to evaluate the potential secondary wastes from the melter off-gas clean up systems. Projected secondary wastes comprise acidic and caustic scrubber solutions, HEPA filters, activated carbon, and ion exchange media. Possible treatment methods, waste forms, and disposal sites are evaluated from radiological and mercury contamination estimates

  19. Secondary Waste Considerations for Vitrification of Sodium-Bearing Waste at the Idaho Nuclear Technology and Engineering Center FY-2001 Status Report

    Energy Technology Data Exchange (ETDEWEB)

    Herbst, A.K.; Kirkham, R.J.; Losinski, S.J.

    2002-09-26

    The Idaho Nuclear Technology and Engineering Center (INTEC) is considering vitrification to process liquid sodium-bearing waste. Preliminary studies were completed to evaluate the potential secondary wastes from the melter off-gas clean up systems. Projected secondary wastes comprise acidic and caustic scrubber solutions, HEPA filters, activated carbon, and ion exchange media. Possible treatment methods, waste forms, and disposal sites are evaluated from radiological and mercury contamination estimates.

  20. Secondary Waste Considerations for Vitrification of Sodium-Bearing Waste at the Idaho Nuclear Techology and Engineering Center FY-2001 Status Report

    Energy Technology Data Exchange (ETDEWEB)

    Herbst, Alan Keith; Kirkham, Robert John; Losinski, Sylvester John

    2001-09-01

    The Idaho Nuclear Technology and Engineering Center (INTEC) is considering vitrification to process liquid sodium-bearing waste. Preliminary studies were completed to evaluate the potential secondary wastes from the melter off-gas clean up systems. Projected secondary wastes comprise acidic and caustic scrubber solutions, HEPA filters, activated carbon, and ion exchange media. Possible treatment methods, waste forms, and disposal sites are evaluated from radiological and mercury contamination estimates.

  1. Modeling of NOx Destruction Options for INEEL Sodium-Bearing Waste Vitrification

    Energy Technology Data Exchange (ETDEWEB)

    Wood, Richard Arthur

    2001-09-01

    Off-gas NOx concentrations in the range of 1-5 mol% are expected as a result of the proposed vitrification of sodium-bearing waste at the Idaho National Engineering and Environmental Laboratory. An existing kinetic model for staged combustion (originally developed for NOx abatement from the calcination process) was updated for application to vitrification offgas. In addition, two new kinetic models were developed to assess the feasibility of using selective non-catalytic reduction (SNCR) or high-temperature alone for NOx abatement. Each of the models was developed using the Chemkin code. Results indicate that SNCR is a viable option, reducing NOx levels to below 1000 ppmv. In addition, SNCR may be capable of simultaneously reducing CO emissions to below 100 ppmv. Results for using high-temperature alone were not as promising, indicating that a minimum NOx concentration of 3950 ppmv is achievable at 3344°F.

  2. Savannah River Site chemical, metal, and pesticide (CMP) waste vitrification treatability studies

    International Nuclear Information System (INIS)

    Cicero, C.A.

    1997-01-01

    Numerous Department of Energy (DOE) facilities, as well as Department of Defense (DOD) and commercial facilities, have used earthen pits for disposal of chemicals, organic contaminants, and other waste materials. Although this was an acceptable means of disposal in the past, direct disposal into earthen pits without liners or barriers is no longer a standard practice. At the Savannah River Site (SRS), approximately three million pounds of such material was removed from seven chemical, metal, and pesticide disposal pits. This material is known as the Chemical, Metal, and Pesticide (CMP) Pit waste and carries several different listed waste codes depending on the contaminants in the respective storage container. The waste is not classified as a mixed waste because it is believed to be non-radioactive; however, in order to treat the material in a non-radioactive facility, the waste would first have to be screened for radioactivity. The Defense Waste Processing Technology (DWPT) Section of the Savannah River Technology Center (SRTC) was requested by the DOE-Savannah River (SR) office to determine the viability of vitrification of the CMP Pit wastes. Radioactive vitrification facilities exist which would be able to process this waste, so the material would not have to be analyzed for radioactive content. Bench-scale treatability studies were performed by the DWPT to determine whether a homogeneous and durable glass could be produced from the CMP Pit wastes. Homogeneous and durable glasses were produced from the six pits sampled. The optimum composition was determined to be 68.5 wt% CMP waste, 7.2 wt% Na 2 O, 9 wt% CaO, 7.2 wt% Li 2 O and 8.1 wt% Fe 2 O 3 . This glass melted at 1,150 C and represented a two fold volume reduction

  3. Operating experience during high-level waste vitrification at the West Valley Demonstration Project

    International Nuclear Information System (INIS)

    Valenti, P.J.; Elliott, D.I.

    1999-01-01

    This report provides a summary of operational experiences, component and system performance, and lessons learned associated with the operation of the Vitrification Facility (VF) at the West Valley Demonstration Project (WVDP). The VF was designed to convert stored high-level radioactive waste (HLW) into a stable waste form (borosilicate glass) suitable for disposal in a federal repository. Following successful completion on nonradioactive test, HLW processing began in July 1995. Completion of Phase 1 of HLW processing was reached on 10 June 1998 and represented the processing of 9.32 million curies of cesium-137 (Cs-137) and strontium-90 (Sr-90) to fill 211 canisters with over 436,000 kilograms of glass. With approximately 85% of the total estimated curie content removed from underground waste storage tanks during Phase 1, subsequent operations will focus on removal of tank heel wastes

  4. US DOE Initiated Performance Enhancements to the Hanford Waste Treatment and Immobilization Plant (WTP) Low-activity Waste Vitrification (LAW) System

    International Nuclear Information System (INIS)

    Hamel, William F.; Gerdes, Kurt D.; Holton, Langdon K.; Pegg, Ian L.; Bowen, Brad W.

    2006-01-01

    The U.S Department of Energy Office of River Protection (DOE-ORP) is constructing a Waste Treatment and Immobilization Plant (WTP) for the treatment and vitrification of underground tank wastes stored at the Hanford Site in Washington State. The WTP comprises four major facilities: a pretreatment facility to separate the tank waste into high level waste (HLW) and low-activity waste (LAW) process streams, a HLW vitrification facility to immobilize the HLW fraction; a LAW vitrification facility to immobilize the LAW fraction, and an analytical laboratory to support the operations of all four treatment facilities. DOE has established strategic objectives to optimize the performance of the WTP facilities and the LAW and HLW waste forms to reduce the overall schedule and cost for treatment and vitrification of the Hanford tank wastes. This strategy has been implemented by establishing performance expectations in the WTP contract for the facilities and waste forms. In addition, DOE, as owner-operator of the WTP facilities, continues to evaluate (1) the design, to determine the potential for performance above the requirements specified in the WTP contract; and (2) improvements in production of the LAW and HLW waste forms. This paper reports recent progress directed at improving production of the LAW waste form. DOE's initial assessment, which is based on the work reported in this paper, is that the capacity of the WTP LAW vitrification facility can be increased by a factor of 2 to 4 with a combination of revised glass formulations, modest increases in melter glass operating temperatures, and a second-generation LAW melter with a larger surface area. Implementing these improvements in the LAW waste immobilization capability can benefit the LAW treatment mission by reducing both processing time and cost

  5. Superconducting open-gradient magnetic separation for the pretreatment of radioactive or mixed waste vitrification feeds. 1997 annual progress report

    International Nuclear Information System (INIS)

    Cicero-Herman, C.A.; Ritter, J.A.

    1997-01-01

    'Vitrification has been selected as a final waste form technology in the US for long-term storage of high-level radioactive wastes (HLW). However, a foreseeable problem during vitrification in some waste feed streams lies in the presence of elements (e.g., transition metals) in the HLW that may cause instabilities in the final glass product. The formation of spinel compounds, such as Fe 3 O 4 and FeCrO 4 , results in glass phase separation and reduces vitrifier lifetime, and durability of the final waste form. A superconducting open gradient magnetic separation (OGMS) system maybe suitable for the removal of the deleterious transition elements (e.g. Fe, Co, and Ni) and other elements (lanthanides) from vitrification feed streams due to their ferromagnetic or paramagnetic nature. The OGMS systems are designed to deflect and collect paramagnetic minerals as they interact with a magnetic field gradient. This system has the potential to reduce the volume of HLW for vitrification and ensure a stable product. In order to design efficient OGMS and High gradient magnetic separation (HGMS) processes, a fundamental understanding of the physical and chemical properties of the waste feed streams is required. Using HLW simulant and radioactive fly ash and sludge samples from the Savannah River Technology Center, Rocky Flats site, and the Hanford reservation, several techniques were used to characterize and predict the separation capability for a superconducting OGMS system.'

  6. Alternatives to High-Level Waste Vitrification: The Need for Common Sense

    International Nuclear Information System (INIS)

    Bell, Jimmy T.

    2000-01-01

    The competition for government funding for remediation of defense wastes (and for other legitimate government functions) is intensifying as the United States moves toward a balanced national budget. Determining waste remediation priorities for the use of available tax dollars will likely depend on established international agreements and on the real risks posed to human health.Remediation of the U.S. Department of Energy (DOE) high-level radioactive tank wastes has been described as the most important priority in the DOE system. The proposed tank waste remediation at three DOE sites will include retrieval of the wastes from the aging storage tanks, immobilization of the wastes, and safe disposal of the processed waste. Vitrification, the current immobilization technology chosen by DOE, is very costly. The U.S. Congress and the American people may not be aware that the present cost of preparing just 1 m 3 of processed waste product at the Savannah River Site is ∼$2 million! In a smaller waste remediation project at the West Valley Site, similar waste treatment is costing >$2 million/m 3 of waste product. Privatization efforts at the Hanford Site are now estimated to cost >$4 million/m 3 of waste product. Even at the lowest current cost of $2 million/m 3 of HLW glass product, the total estimated costs for remediating the tank wastes at the three DOE sites of Savannah River, Hanford, and Idaho Falls is $75 billion.Whether our nation can afford treatment costs of this magnitude and whether Congress will be willing to appropriate these huge sums for waste vitrification when alternative technologies can provide safe disposal at considerably lower cost are questions that need to be addressed. The hazard levels posed by the DOE tank wastes do not warrant high priority in comparison to the hazards of other defense wastes. Unless DOE selects a lower-cost technology for tank waste remediation, such efforts are likely to continue in a holding pattern, with little actually

  7. Alternatives to high-level waste vitrification: The need for common sense

    International Nuclear Information System (INIS)

    Bell, J.T.

    2000-01-01

    The competition for government funding for remediation of defense wastes (and for other legitimate government functions) is intensifying as the United states moves toward a balanced national budget. Determining waste remediation priorities for the use of available tax dollars will likely depend on established international agreements and on the real risks posed to human health. Remediation of the US Department of Energy (DOE) high-level radioactive tank wastes has been described as the most important priority in the DOE system. The proposed tank waste remediation at three DOE sites will include retrieval of the wastes from the aging storage tanks, immobilization of the wastes, and safe disposal of the processed waste. Vitrification, the current immobilization technology chosen by DOE, is very costly. The US Congress and the American people may not be aware that the present cost of preparing just 1 m 3 of processed waste product at the Savannah River Site is approximately$2 million. In a smaller waste remediation project at the West Valley Site, similar waste treatment is costing $2 million/m 3 of waste product. Privatization efforts at the Hanford Site are now estimated to cost $4 million/m 3 of waste product. Even at the lowest current cost of $2 million/m 3 of HLW glass product, the total estimated costs for remediating the tank wastes at the three DOE sites of Savannah River, Hanford, and Idaho Falls is $75 billion. Whether the nation can afford treatment costs of this magnitude and whether Congress will be willing to appropriate these huge sums for waste vitrification when alternative technologies can provide safe disposal at considerably lower cost are questions that need to be addressed. The hazard levels posed by the DOE tank wastes do not warrant high priority in comparison to the hazards of other defense wastes. Unless DOE selects a lower-cost technology for tank waste remediation, such efforts are likely to continue in a holding pattern, with little

  8. Zeolite Vitrification Demonstration Program nonradioactive-process operations summary

    International Nuclear Information System (INIS)

    Bryan, G.H.; Knox, C.A.; Goles, R.G.; Ethridge, L.J.; Siemens, D.H.

    1982-09-01

    The Submerged Demineralizer System is a process developed to decontaminate high-activity level water at Three Mile Island by sorbing the activity (primarily Cs and Sr) onto beds of zeolite. Pacific Northwest Laboratory's Zeolite Vitrification Demonstration Program has the responsibility of demonstrating the full-scale vitrification of this zeolite material. The first phase of this program has been to develop a glass formulation and demonstrate the vitrification process with the use of nonradioactive materials. During this phase, four full-scale nonradioactive demonstration runs were completed. The same zeolite mixture being used in the SDS system was loaded with nonradioactive isotopes of Cs and Sr, dried, blended with glass-forming chemicals and fed to a canister in an in-can melter furnace. During each run, the gaseous effluents were sampled. After each run, glass samples were removed and analyzed

  9. The controlled vitrification/crystallisation process applied

    Directory of Open Access Journals (Sweden)

    Romero, M.

    2000-02-01

    Full Text Available The glass-ceramic process, as well as the usual processing of ceramic and vitreous materials, is being investigated as a promising way for isolation and recycling of both mineral wastes (debris and mineral residues, clearings in public works and inorganic industrial wastes (muds, slags, fly ashes. Synthetic materials with useful properties to be used as building materials have been prepared from inorganic wastes of different type (red muds from zinc hydrometalurgy, fly ashes from power thermal stations, slags and fly ashes from domiciliary incinerators as well as from mixtures of such wastes with other raw materials. The obtained results allow us to conclude that the ceramic and glass-ceramic processes are outlined as an useful alternative to solve the social and environmental problems associated to wastes production.

    El proceso vitrocerámico, así como el procesado habitual de materiales cerámicos y vítreos, está siendo actualmente investigado como una prometedora vía para el aislamiento, inertización e incluso el reciclado de residuos minerales (escombreras y estériles de minas, desmontes de Obras Públicas, etc... e industriales (lodos, fangos, escorias, cenizas, etc.... A partir de residuos inorgánicos de diferente naturaleza (lodos de la hidrometalurgia del zinc, cenizas de centrales térmicas, escorias y cenizas de plantas incineradoras así como de mezclas de los mismos con otras materias primas, se están obteniendo materiales sintéticos con amplias aplicaciones en la Construcción y en Obras Públicas. Los resultados que se están consiguiendo permiten concluir que los procesos cerámico y vitrocerámico se perfilan como una alternativa real y útil para resolver, al menos parcialmente, los problemas sociales y medioambientales asociados a la producción de dichos residuos.

  10. Vitrification treatment options for disposal of greater-than-Class-C low-level waste in a deep geologic repository

    International Nuclear Information System (INIS)

    Fullmer, K.S.; Fish, L.W.; Fischer, D.K.

    1994-11-01

    The Department of Energy (DOE), in keeping with their responsibility under Public Law 99-240, the Low-Level Radioactive Waste Policy Amendments Act of 1985, is investigating several disposal options for greater-than-Class C low-level waste (GTCC LLW), including emplacement in a deep geologic repository. At the present time vitrification, namely borosilicate glass, is the standard waste form assumed for high-level waste accepted into the Civilian Radioactive Waste Management System. This report supports DOE's investigation of the deep geologic disposal option by comparing the vitrification treatments that are able to convert those GTCC LLWs that are inherently migratory into stable waste forms acceptable for disposal in a deep geologic repository. Eight vitrification treatments that utilize glass, glass ceramic, or basalt waste form matrices are identified. Six of these are discussed in detail, stating the advantages and limitations of each relative to their ability to immobilize GTCC LLW. The report concludes that the waste form most likely to provide the best composite of performance characteristics for GTCC process waste is Iron Enriched Basalt 4 (IEB4)

  11. Interim data quality objectives for waste pretreatment and vitrification. Revision 1

    International Nuclear Information System (INIS)

    Kupfer, M.J.; Conner, J.M.; Kirkbride, R.A.; Mobley, J.R.

    1994-01-01

    The Tank Waste Remediation System (TWRS) is responsible for storing, processing, and immobilizing the Hanford Site tank wastes. Characterization information on the tank wastes is needed so that safety concerns can be addressed, and retrieval, pretreatment, and immobilization processes can be designed, permitted, and implemented. This document describes the near-term tank waste sampling and characterization needs of the Pretreatment, High-Level Waste (HLW) Disposal, and Low-Level Waste (LLW) Disposal Programs to support the TWRS disposal mission. The final DQO (Data Quality Objective) will define specific waste tanks to be sampled, sample timing requirements, an appropriate analytical scheme, and a list of required analytes. This interim DQO, however, focuses primarily on the required analytes since the tanks to be sampled in FY 1994 and early FY 1995 are being driven most heavily by other considerations, particularly safety. The major objective of this Interim DQO is to provide guidance for tank waste characterization requirements for samples taken before completion of the final DQO. The characterization data needs defined herein will support the final DQO to help perform the following: Support the TWRS technical strategy by identification of the chemical and physical composition of the waste in the tanks and Guide development efforts to define waste pretreatment processes, which will in turn define HLW and LLW feed to vitrification processes

  12. Pilot scale vitrification studies on hazardous and mixed wastes

    International Nuclear Information System (INIS)

    Bennert, D.M.; Overcamp, T.J.; Compton, K.L.; Sargent, T.N. Jr.; Resce, J.L.

    1993-01-01

    Over the past 30 years, the Department of Energy has committed extensive resources to the development of technologies suitable for the stabilization of high level radioactive waste. The objective of this work is to produce a vitreous wasteform capable of retaining the radioactive fractions in a leach resistant form. In an effort to further the development of technologies based within the DOE Complex, the DOE is making efforts to promote technical transfer initiatives that will bring these technologies to the private sector. To this end, the Department of Energy through the Savannah River Site is working with Clemson University's Environmental Systems Engineering Department to establish a laboratory dedicated to vitrification research. The laboratory is part of a cooperative effort between Westinghouse Savannah River Company, Clemson University, and their industrial partners EnVitCo, Inc., and Stir Melter, Inc

  13. Hanford Waste Vitrification Plant Project advanced conceptual design summary report

    International Nuclear Information System (INIS)

    Anderson, T.D.

    1988-11-01

    The Hanford Waste Vitrification Plant (HWVP) will immobilize Hanford defense liquid high-level waste in borosilicate glass in preparation for shipment to a geologic repository. The shipment of the waste to the repository will satisfy an objective in the President's Defense Waste Management Plan. The glass product will be cast into stainless steel canisters, which will be sealed and stored at Hanford until they are shipped. This document summarizes work performed during the Advance Conceptual Design (ACD) of the HWVP. In the Reference Conceptual Design phase, which preceded the ACD, a number of design issues were identified with the potential to improve cost effectiveness, safety, constructibility, and operability. The ACD addressed and evaluated these design issues. Implementation of recommendations derived from ACD work will occur in subsequent design phases. The next design phase is preliminary design which will be followed by detailed design and construction. Net potential cost improvements of more than $36.9M were identified along with improvements in safety, constructibility, and operability. No negative schedule impacts will result from implementation of the improvements. 11 refs., 5 figs., 3 tabs

  14. High-temperature vitrification of Hanford residual-liquid waste in a continuous melter

    International Nuclear Information System (INIS)

    Barnes, S.M.

    1980-04-01

    Over 270 kg of high-temperature borosilicate glass have been produced in a series of three short-term tests in the High-Temperature Ceramic Melter vitrification system at PNL. The glass produced was formulated to vitrify simulated Hanford residual-liquid waste. The tests were designed to (1) demonstrate the feasibility of utilizing high-temperature, continuous-vitrification technology for the immobilization of the residual-liquid waste, (2) test the airlift draining technique utilized by the high-temperature melter, (3) compare glass produced in this process to residual-liquid glass produced under laboratory conditions, (4) investigate cesium volatility from the melter during waste processing, and (5) determine the maximum residual-liquid glass production rate in the high-temperature melter. The three tests with the residual-liquid composition confirmed the viability of the continuous-melting vitrification technique for the immobilization of this waste. The airlift draining technique was demonstrated in these tests and the glass produced from the melter was shown to be less porous than the laboratory-produced glass. The final glass produced from the second test was compared to a glass of the same composition produced under laboratory conditions. The comparative tests found the glasses to be indistinguishable, as the small differences in the test results fell within the precision range of the characterization testing equipment. The cesium volatility was examined in the final test. This examination showed that 0.44 wt % of the cesium (assumed to be cesium oxide) was volatilized, which translates to a volatilization rate of 115 mg/cm 2 -h

  15. Off-Gas Analysis During the Vitrification of Hanford Radioactive Waste Samples

    International Nuclear Information System (INIS)

    Ha, B.C.; Ferrara, D.M.; Crawford, C.L.; Choi, A.S.; Bibler, N.E.

    1998-01-01

    This paper describes the off-gas analysis of samples collected during the radioactive vitrification experiments. Production and characterization of the Hanford waste-containing LAW and HAW glasses are presented in related reports from this conference

  16. Hanford Waste Vitrification Plant quality assurance program description: Overview and applications

    International Nuclear Information System (INIS)

    Caplinger, W.H.

    1990-12-01

    This document describes the Hanford Waste Vitrification Plant Project Quality Assurance Program. This program is being implemented to ensure the acceptability of high-level radioactive canistered waste forms produced by the Hanford Waste Vitrification Plant for disposal in a licensed federal repository. The Hanford Waste Vitrification Plant Quality Assurance Program is comprised of this Quality Assurance Program Description as well as the associated contractors' quality assurance programs. The objective of this Quality Assurance Program Description is to provide the Hanford Waste Vitrification Plant Project participants with guidance and direction for program implementation while satisfying the US Department of Energy Office of Civilian Radioactive Waste Management needs in repository licensing activities with regard to canistered waste forms. To accomplish this objective, this description will be prepared in three parts: Part 1 - Overview and applications document; Part 2 - Development and qualification of the canistered waste form; Part 3 - Production of canistered waste forms. Part 1 describes the background, strategy, application, and content of the Hanford Waste Vitrification Plant Quality Assurance Program. This Quality Assurance Program Description, when complete, is designed to provide a level of confidence in the integrity of the canistered waste forms. 8 refs

  17. STATUS and DIRECTION OF THE BULK VITRIFICATION PROGRAM FOR THE SUPPLEMENTAL TREATMENT OF LOW ACTIVITY TANK WASTE AT HANFORD

    International Nuclear Information System (INIS)

    RAYMOND, R.E.

    2005-01-01

    The DOE Office of River Protection (ORP) is managing a program at the Hanford site that will retrieve and treat more than 200 million liters (53 million gal.) of radioactive waste stored in underground storage tanks. The waste was generated over the past 50 years as part of the nation's defense programs. The project baseline calls for the waste to be retrieved from the tanks and partitioned to separate the highly radioactive constituents from the large volumes of chemical waste. These highly radioactive components will be vitrified into glass logs in the Waste Treatment Plant (WTP), temporarily stored on the Hanford Site, and ultimately disposed of as high-level waste in the offsite national repository. The less radioactive chemical waste, referred to as low-activity waste (LAW), is also planned to be vitrified by the WTP, and then disposed of in approved onsite trenches. However, additional treatment capacity is required in order to complete the pretreatment and immobilization of the tank waste by 2028, which represents a Tri-Party Agreement milestone. To help ensure that the treatment milestones will be met, the Supplemental Treatment Program was undertaken. The program, managed by CH2M HILL Hanford Group, Inc., involves several sub-projects each intended to supplement part of the treatment of waste being designed into the WTP. This includes the testing, evaluation, design, and deployment of supplemental LAW treatment and immobilization technologies, retrieval and treatment of mixed TRU waste stored in the Hanford Tanks, and supplemental pre-treatment. Applying one or more supplemental treatment technologies to the LAW has several advantages, including providing additional processing capacity, reducing the planned loading on the WTP, and reducing the need for double-shell tank space for interim storage of LAW. In fiscal year 2003, three potential supplemental treatment technologies were evaluated including grout, steam reforming and bulk vitrification using AMEC

  18. In situ vitrification of a mixed radioactive and hazardous waste site

    International Nuclear Information System (INIS)

    Koegler, S.S.

    1990-01-01

    This paper reports on a large-scale test of the in situ vitrification (ISV) process being performed on a mixed radioactive and hazardous-chemical contaminated waste site on the Hanford Site in southeastern Washington state. A mixed-waste site was selected for this large-scale test to demonstrate the applicability of ISV to mixed wastes common to many U.S. Department of Energy (DOE) sites. In situ vitrification is a thermal process that converts contaminated soil into a durable, leach-resistant product. Electrodes are inserted into the ground to the desired treatment depth, and a layer of electrically conductive material (a starter path) is placed between the electrodes. Electrical power is applied to the electrodes causing the conductive material to melt, thus melting the surrounding soil. Electrical energy is transferred to the molten soil through Joule (resistance) heating and the soil continues to melt to the desired depth, at which time the power to the electrodes is discontinued. A hood placed over the area to be vitrified allows the off gases from the process to be treated before their release to the atmosphere. After completion of the melt, the molten-soil cools and solidifies, and soil is backfilled over the subsided area

  19. Wastes vitrification by plasma torch: study of a glass formulation compatible with a wide range of B wastes

    International Nuclear Information System (INIS)

    Poitou, S.; Richaud, D.; Fiquet, O.; Gramondi, P.; Massit, H.

    2001-01-01

    Within the context of radioactive waste management, CEA has equipped itself with a 'PLASMARC' device. The central element of this device is a plasma torch treatment furnace. It has been implemented and validated for the vitrification of low level radioactive wastes. Meanwhile, the plasma torch presents potentially interests for immobilizing under an inert form in vitreous matrices, B wastes which are generally divided and of complex chemical composition. The application of this process to this type of wastes has been studied here. The obtained results show that with the plasma torch it is possible to make glasses with a high amount of silicon and aluminium oxide and which are adapted to the treatment / packaging of the B wastes. (O.M.)

  20. Hanford High-Level Waste Vitrification Program at the Pacific Northwest National Laboratory: technology development - annotated bibliography

    International Nuclear Information System (INIS)

    Larson, D.E.

    1996-09-01

    This report provides a collection of annotated bibliographies for documents prepared under the Hanford High-Level Waste Vitrification (Plant) Program. The bibliographies are for documents from Fiscal Year 1983 through Fiscal Year 1995, and include work conducted at or under the direction of the Pacific Northwest National Laboratory. The bibliographies included focus on the technology developed over the specified time period for vitrifying Hanford pretreated high-level waste. The following subject areas are included: General Documentation; Program Documentation; High-Level Waste Characterization; Glass Formulation and Characterization; Feed Preparation; Radioactive Feed Preparation and Glass Properties Testing; Full-Scale Feed Preparation Testing; Equipment Materials Testing; Melter Performance Assessment and Evaluations; Liquid-Fed Ceramic Melter; Cold Crucible Melter; Stirred Melter; High-Temperature Melter; Melter Off-Gas Treatment; Vitrification Waste Treatment; Process, Product Control and Modeling; Analytical; and Canister Closure, Decontamination, and Handling

  1. Design and heat transfer calculations of burial-bunker for one-stage melting converter for vitrification of high-level radioactive waste

    International Nuclear Information System (INIS)

    Pioro, L.S.; P'Yanykh, K.E.; Pioro, I.L.

    2001-01-01

    Widespread application of radioactive materials in different branches of industry, particularly in power engineering, has created a global problem in the area of ecological-disposal of radioactive waste (RAW). In general, three methods for reprocessing and disposal of RAW with high-level radionuclides are used: reservoir storage; burial in boreholes; and vitrification (solidification into glass blocks). Analysis of the recent methods of high level RAW (HLRAW) localization has shown that the most reliable method for long-term storage is vitrification. Vitrification allows to decrease by more than one order of magnitude the volume of HLRAW which is intended for long-term storage, and also to decrease leaching rates by 3-4 orders. This method includes incorporation of waste into physicochemical conglomerates during glass processing from active nuclides and neutral charging materials. Usually, this method consists of multistage processes. One-stage vitrification methods are seldom considered. (author)

  2. Nuclear Waste Vitrification in the U.S.: Recent Developments and Future Options

    International Nuclear Information System (INIS)

    Vienna, John D.

    2010-01-01

    Nuclear power plays a key role in maintaining current world wide energy growth while minimizing the greenhouse gas emissions. A disposition path for used nuclear fuel (UNF) must be found for this technology to achieve its promise. One likely option is the recycling of UNF and immobilization of the high-level waste (HLW) by vitrification. Vitrification is the technology of choice for immobilizing HLW from defense and commercial fuel reprocessing around the world. Recent advances in both recycling technology and vitrification show great promise in closing the nuclear fuel cycle in an efficient and economical fashion. This article summarizes the recent trends developments and future options in waste vitrification for both defense waste cleanup and closing the nuclear fuel cycle in the U.S.

  3. A rapid and continuous system for immobilization of nuclear material waste by vitrification

    International Nuclear Information System (INIS)

    Shareef, M.U.; Hussain, S.H.; Tufail, M.; Rashid, F.

    2009-01-01

    The nuclear technology has prime importance and backbone for rapid development of medical sciences, industries and in power generation as an alternate source of energy. Despite all these facts there is a major problem which is always associated with nuclear technology, that is, the generation of undesirable radioactive wastes. The radioactive wastes are quite problematic and need major attention for its treatment, conditioning and properly disposal to keep the environmental activities and human ecosystem healthy and safe. There are different large scale methods and processes to treat and dispose off the radioactive wastes. These processes are evaluated and designed by the various world competent and pronounced scientists in the light of rules and safety limits set by IAEA and other regulatory authorities to protect the environment and eventually protect our ecosystem. The research and development work on radioactive waste has been proceeding for the last fifty years but still it is a core issue and a big challenge for the nuclear scientists and radiation workers. In this study a rapid and continuous system for immobilization of nuclear waste into glass matrix by vitrification has been designed. In general treatment methods, Borosilicate glass is preferred because it is efficient, cost effective and rapid to that of other radioactive waste form. In this process the simulated waste is mixed with glass forming material and process for melting to form a glassy substrate in continuous manner. The waste is being converted into vitreous form and encapsulate into a glass matrix. (author)

  4. In situ vitrification of transuranic wastes: systems evaluation and applications assessment

    International Nuclear Information System (INIS)

    Fitzpatrick, V.F.; Brown; Buelt, J.L.; King, S.E.; Napier, B.A.; Oma, K.H.; Silviera, D.J.; Timmerman, C.L.

    1984-01-01

    In situ vitrification is an emerging technology, suitable for the stabilization of radioactive waste. In just under three years in situ vitrification has moved from a concept tested in the laboratory to an achievable reality, with a series of 18 laboratory (engineering-scale) tests and 7 field (pilot-scale) tests. A radioactive make-up site of TRU wastes and mixed fission products has been stabilized with the pilot-scale system. In this test, approximately 25 kg of contaminated soil, containing about 600 nCi/g of 239 Pu/ 241 Am, was successfully vitrified without release of radionuclides to the environment. The ISV tests have been supplemented by public and occupational exposure calculations which show that releases fall below the limits set by the federal government for both routine and accident conditions. Performance analysis has verified the process effectiveness in terms of preventing the migration of radionuclides into the biosphere in the far-distant (1000 and 10,000 year) future under an array of intrusion scenarios including inadvertent and deliberate human intrusion. Cost analyses have shown that for both Hanford and a generic site, processing costs are less than the cost of disposal of low-level waste at U.S. Department of Energy disposal sites

  5. Evaluation of high-level waste vitrification feed preparation chemistry for an NCAW simulant, FY 1994: Alternate flowsheets (DRAFT)

    International Nuclear Information System (INIS)

    Smith, H.D.; Merz, M.D.; Wiemers, K.D.; Smith, G.L.

    1996-02-01

    High-level radioactive waste stored in tanks at the U.S. Department of Energy's (DOE's) Hanford Site will be pretreated to concentrate radioactive constituents and fed to the vitrification plant A flowsheet for feed preparation within the vitrification plant (based on the Hanford Waste Vitrification Plant (HWVP) design) called for HCOOH addition during the feed preparation step to adjust rheology and glass redox conditions. However, the potential for generating H 2 and NH 3 during treatment of high-level waste (HLW) with HCOOH was identified at Pacific Northwest Laboratory (PNL). Studies at the University of Georgia, under contract with Savannah River Technology Center (SRTC) and PNL, have verified the catalytic role of noble metals (Pd, Rh, Ru), present in the waste, in the generation of H 2 and NH 3 . Both laboratory-scale and pilot-scale studies at SRTC have documented the H 2 and NH 3 generation phenomenal Because H 2 and NH 3 may create hazardous conditions in the vessel vapor space and offgas system of a vitrification plant, reducing the H 2 generation rate and the NH 3 generation to the lowest possible levels consistent with desired melter feed characteristics is important. The Fiscal Year 1993 and 1994 studies were conducted with simulated (non-radioactive), pre-treated neutralized current acid waste (NCAW). Neutralized current acid waste is a high-level waste originating from the plutonium/uranium extraction (PUREX) plant that has been partially denitrated with sugar, neutralized with NaOH, and is presently stored in double-shell tanks. The non-radioactive simulant used for the present study includes all of the trace components found in the waste, or substitutes a chemically similar element for radioactive or very toxic species. The composition and simulant preparation steps were chosen to best simulate the chemical processing characteristics of the actual waste

  6. Hanford Waste Vitrification Plant quality assurance program description for defense high-level waste form development and qualification

    International Nuclear Information System (INIS)

    Hand, R.L.

    1990-12-01

    The US Department of Energy-Office of Civilian Radioactive Waste Management has been designated the national high-level waste repository licensee and the recipient for the canistered waste forms. The Office of Waste Operations executes overall responsibility for producing the canistered waste form. The Hanford Waste Vitrification Plant Project, as part of the waste form producer organization, consists of a vertical relationship. Overall control is provided by the US Department of Energy-Environmental Restoration and Waste Management Headquarters; with the US Department of Energy-Office of Waste Operations; the US Department of Energy- Headquarters/Vitrification Project Branch; the US Department of Energy-Richland Operations Office/Vitrification Project Office; and the Westinghouse Hanford Company, operations and engineering contractor. This document has been prepared in response to direction from the US Department of Energy-Office of Civilian Radioactive Waste Management through the US Department of Energy-Richland Operations Office for a quality assurance program that meets the requirements of the US Department of Energy. This document provides guidance and direction for implementing a quality assurance program that applies to the Hanford Waste Vitrification Plant Project. The Hanford Waste Vitrification Plant Project management commits to implementing the quality assurance program activities; reviewing the program periodically, and revising it as necessary to keep it current and effective. 12 refs., 6 figs., 1 tab

  7. The Hybrid Treatment Process for treatment of mixed radioactive and hazardous wastes

    International Nuclear Information System (INIS)

    Ross, W.A.; Kindle, C.H.

    1992-04-01

    This paper describes a new process for treating mixed hazardous and radioactive waste, commonly called mixed waste. The process is called the Hybrid Treatment Process (HTP), so named because it is built on the 20 years of experience with vitrification of wastes in melters, and the 12 years of experience with treatment of wastes by the in situ vitrification (ISV) process

  8. French industrial plant AVM for continuous vitrification of high level radioactive wastes

    International Nuclear Information System (INIS)

    Bonniaud, Roger; Sombret, Claude; Barbe, Alain

    1975-01-01

    The A.V.M. plant is a continuous process plant now under construction at Marcoule and intended for vitrifying the whole of fission product solutions from the C.E.A. (Commissariat a l'Energie Atomique) - Marcoule reprocessing plant. The outset of the construction took place in the second 1974 half year; the first radioactive run is scheduled in July 1977. The two steps of the process are shown: first a continuous calcination then a continuous glass making from the calcined product and suitable additives. The plant consists in two parts: vitrification and storage facilities. Some wastes will be continuously produced day after day due to gas clean up and worn out materials. Characteristics of the solutions processed, calcined products, glass composition, and expected liquid wastes are given in tables [fr

  9. Remote maintenance demonstration tests at a pilot plant for high level waste vitrification

    International Nuclear Information System (INIS)

    Selig, M.

    1984-01-01

    The remote maintenance and replacement technique designed for a radioactive vitrification plant have been developed and tested in a full scale handling mockup and in an inactive pilot plants by the Central Engineering Department of the Karlsruhe Nuclear Research Center. As a result of the development work and the tests it has been proved that the remote maintenance technique and remote handling equipment can be used without any technical problems and are suited for application in a radioactive waste vitrification plant

  10. DESIGN OF THE DEMOSNTRATION BULK VITRIFICATION SYSTEM FOR THE SUPPLEMENTAL TREATMENT OF LOW ACTIVITY TANK WASTE AT HANFORD

    International Nuclear Information System (INIS)

    VAN BEEK JE

    2008-01-01

    In June 2004, the Demonstration Bulk Vitrification System (DBVS) was initiated with the intent to design, construct, and operate a full-scale bulk vitrification pilot-plant to treat low-activity tank waste from Hanford Tank 241-S-109. The DBVS facility uses In-Container Vitrification(trademark) (ICV(trademark)) at the core of the treatment process. The basic process steps combine liquid low-activity waste (LAW) and glassformers; dry the mixture; and then vitrify the mixture in a batch feed-while-melt process in a refractory lined steel container. Off-gases are processed through a state-of-the-art air pollution control system including sintered-metal filtration, thermal oxidation, acid gas scrubbing, and high-efficiency particulate air (HEPA) and high-efficiency gas adsorber (HEGA) filtration. Testing has focused on development and validation of the waste dryer, ICV, and sintered-metal filters (SMFs) equipment, operations enhancements, and glass formulation. With a parallel testing and design process, testing has allowed improvements to the DBVS equipment configuration and operating methodology, since its original inception. Design improvements include optimization of refractory panels in the ICV, simplifying glassformer addition equipment, increasing the number of waste feed chutes to the ICV, and adding capability for remote clean-out of piping, In addition, the U.S. Department of Energy (DOE) has provided an independent review of the entire DBVS process. While the review did not find any fatal flaws, some technical issues were identified that required a re-evaluation of the DBVS design and subsequent changes to the design. A 100 percent design package for the pilot plant will be completed and submitted to DOE for review in early 2008 that incorporates process improvements substantiated through testing and reviews. This paper provides a description of the bulk vitrification process and a discussion of major equipment design changes that have occurred based on full

  11. NEXT GENERATION MELTER(S) FOR VITRIFICATION OF HANFORD WASTE: STATUS AND DIRECTION

    International Nuclear Information System (INIS)

    Ramsey, W.G.; Gray, M.F.; Calmus, R.B.; Edge, J.A.; Garrett, B.G.

    2011-01-01

    Vitrification technology has been selected to treat high-level waste (HLW) at the Hanford Site, the West Valley Demonstration Project and the Savannah River Site (SRS), and low activity waste (LAW) at Hanford. In addition, it may potentially be applied to other defense waste streams such as sodium bearing tank waste or calcine. Joule-heated melters (already in service at SRS) will initially be used at the Hanford Site's Waste Treatment and Immobilization Plant (WTP) to vitrify tank waste fractions. The glass waste content and melt/production rates at WTP are limited by the current melter technology. Significant reductions in glass volumes and mission life are only possible with advancements in melter technology coupled with new glass formulations. The Next Generation Melter (NGM) program has been established by the U.S. Department of Energy's (DOE's), Environmental Management Office of Waste Processing (EM-31) to develop melters with greater production capacity (absolute glass throughput rate) and the ability to process melts with higher waste fractions. Advanced systems based on Joule-Heated Ceramic Melter (JHCM) and Cold Crucible Induction Melter (CCIM) technologies will be evaluated for HLW and LAW processing. Washington River Protection Solutions (WRPS), DOE's tank waste contractor, is developing and evaluating these systems in cooperation with EM-31, national and university laboratories, and corporate partners. A primary NGM program goal is to develop the systems (and associated flowsheets) to Technology Readiness Level 6 by 2016. Design and testing are being performed to optimize waste glass process envelopes with melter and balance of plant requirements. A structured decision analysis program will be utilized to assess the performance of the competing melter technologies. Criteria selected for the decision analysis program will include physical process operations, melter performance, system compatibility and other parameters.

  12. In situ vitrification of transuranic wastes: An updated systems evaluation and applications assessment

    Energy Technology Data Exchange (ETDEWEB)

    Buelt, J.L.; Timmerman, C.L.; Oma, K.H.; FitzPatrick, V.F.; Carter, J.G.

    1987-03-01

    In situ vitrification (ISV) is a process whereby joule heating immobilizes contaminated soil in place into a durable glass and crystalline waste form. Numerous technological advances made during the past three years in the design, fabrication, and testing of the ISV process are discussed. Performance analysis of ISV focuses on process equipment, element retention (in the vitrified soil during processing), melt geometry, depth monitors, and electrodes. The types of soil and waste processed by ISV are evaluated as process parameters. Economic data provide the production costs of the large-scale unit for radioactive and hazardous chemical wastes (wet and dry). The processing of transuranic-contaminated soils are discussed with respect to occupational and public safety. Alternative applications and operating sequences for various waste sites are identified. The technological data base warrants conducting a large-scale radioactive test at a contaminated soil site at Hanford to provide a representative waste form that can be evaluated to determine its suitability for in-place stabilization of transuranic-contaminated soils.

  13. Impact of Alkali Source on Vitrification of SRS High Level Waste

    International Nuclear Information System (INIS)

    LAMBERT, D. P.; MILLER, D. H.; PEELER, D. K.; SMITH, M. E.; STONE, M. E.

    2005-01-01

    The Defense Waste Processing Facility (DWPF) Savannah River Site is currently immobilizing high level nuclear waste sludge by vitrification in borosilicate glass. The processing strategy involves blending a large batch of sludge into a feed tank, washing the sludge to reduce the amount of soluble species, then processing the large ''sludge batch'' through the DWPF. Each sludge batch is tested by the Savannah River National Laboratory (SRNL) using simulants and tests with samples of the radioactive waste to ''qualify'' the batch prior to processing in the DWPF. The DWPF pretreats the sludge by first acidifying the sludge with nitric and formic acid. The ratio of nitric to formic acid is adjusted as required to target a final glass composition that is slightly reducing (the target is for ∼20% of the iron to have a valence of two in the glass). The formic acid reduces the mercury in the feed to elemental mercury which is steam stripped from the feed. After a concentration step, the glass former (glass frit) is added as a 50 wt% slurry and the batch is concentrated to approximately 50 wt% solids. The feed slurry is then fed to a joule heated melter maintained at 1150 C. The glass must meet both processing (e.g., viscosity and liquidus temperature) and product performance (e.g., durability) constraints The alkali content of the final waste glass is a critical parameter that affects key glass properties (such as durability) as well as the processing characteristics of the waste sludge during the pretreatment and vitrification processes. Increasing the alkali content of the glass has been shown to improve the production rate of the DWPF, but the total alkali in the final glass is limited by constraints on glass durability and viscosity. Two sources of alkali contribute to the final alkali content of the glass: sodium salts in the waste supernate and sodium and lithium oxides in the glass frit added during pretreatment processes. Sodium salts in the waste supernate can

  14. Interaction analysis method for the Hanford Waste Vitrification Plant

    International Nuclear Information System (INIS)

    Grant, P.R.; Deshotels, R.L.; Van Katwijk, C.

    1993-01-01

    In order to anticipate potential problems as early as possible during the design effort, a method for interaction analysis was developed to meet the specific hazards of the Hanford Waste Vitrification Plant (HWVP). The requirement for interaction analysis is given in DOE Order 6430.1B and DOE-STD-1021-92. The purpose of the interaction analysis is to ensure that non-safety class items will not fail in a manner that will adversely affect the ability of any safety class item to perform its safety function. In the HWVP there are few structures, equipment, or controls that are safety class (those with a direct safety function, i.e., confinement of waste). In addition to damage due to failure of non-safety class items as a result of natural phenomena, threats to HWVP safety class items include the following: room flooding from firewater, leakage of chemically reactive liquids, high-pressure gas impingement from leaking piping, rocket-type impact from broken pressurized gas cylinders, loss of control of mobile equipment, cryogenic liquid spill, fire, and smoke. The time needed to perform the interaction analysis is minimized by consolidating safety class items into segregated areas. Each area containing safety class items is evaluated, and any potential threat to the safety functions is noted. After relocation of safety class items is considered, items that pose a threat are generally upgraded to eliminate the threat to the safety class items. Upgraded items are designed to not fail under the conditions being evaluated. Upgrading is the preferred option when relocation is not possible. Other options are to provide barriers, design the safety class item not to be damaged by failed items, or rely on redundancy and isolation from local threats. The upgraded features of non-safety class items are designed to the same quality standards as the safety class items

  15. In situ vitrification application to buried waste: Final report of intermediate field tests at Idaho National Engineering Laboratory

    International Nuclear Information System (INIS)

    Callow, R.A.; Weidner, J.R.; Loehr, C.A.; Bates, S.O.; Thompson, L.E.; McGrail, B.P.

    1991-08-01

    This report describes two in situ vitrification field tests conducted on simulated buried waste pits during June and July 1990 at the Idaho National Engineering Laboratory. In situ vitrification, an emerging technology for in place conversion of contaminated soils into a durable glass and crystalline waste form, is being investigated as a potential remediation technology for buried waste. The overall objective of the two tests was to access the general suitability of the process to remediate waste structures representative of buried waste found at Idaho National Engineering Laboratory. In particular, these tests, as part of a treatability study, were designed to provide essential information on the field performance of the process under conditions of significant combustible and metal wastes and to test a newly developed electrode feed technology. The tests were successfully completed, and the electrode feed technology successfully processed the high metal content waste. Test results indicate the process is a feasible technology for application to buried waste. 33 refs., 109 figs., 39 tabs

  16. First principles process-product models for vitrification of nuclear waste: Relationship of glass composition to glass viscosity, resistivity, liquidus temperature, and durability

    International Nuclear Information System (INIS)

    Jantzen, C.M.

    1991-01-01

    Borosilicate glasses will be used in the USA and in Europe to immobilize radioactive high level liquid wastes (HLLW) for ultimate geologic disposal. Process and product quality models based on glass composition simplify the fabrication of the borosilicate glass while ensuring glass processability and quality. The process model for glass viscosity is based on a relationship between the glass composition and its structural polymerization. The relationship between glass viscosity and electrical resistivity is also shown to relate to glass polymerization. The process model for glass liquidus temperature calculates the solubility of the liquidus phases based on the free energies of formation of the precipitating species. The durability product quality model is based on the calculation of the thermodynamic hydration free energy from the glass composition

  17. Vitrification technology for treating low-level waste from nuclear facilities

    International Nuclear Information System (INIS)

    Oniki, Toshiro; Nabemoto, Toyonobu; Fukui, Toshiki

    2016-01-01

    The development of technologies for treating nuclear waste generated by nuclear power plants and reprocessing plants during their operation or decommissioning is underway both in Japan and abroad. Of the many types of treatment technologies that have been developed, vitrification technology is attracting attention as being the most promising technology for converting such waste into a stable state. As a brief review of technical developments aimed at reducing nuclear waste and finding a solution to the final disposal issue, this paper describes approaches to completing the development of vitrification technology in Japan, including IHI's activities. (author)

  18. Hanford Waste Vitrification Plant Quality Assurance Program description for defense high-level waste form development and qualification

    International Nuclear Information System (INIS)

    Hand, R.L.

    1992-01-01

    This document describes the quality assurance (QA) program of the Hanford Waste Vitrification Plant (HWVP) Project. The purpose of the QA program is to control project activities in such a manner as to achieve the mission of the HWVP Project in a safe and reliable manner. A major aspect of the HWVP Project QA program is the control of activities that relate to high-level waste (HLW) form development and qualification. This document describes the program and planned actions the Westinghouse Hanford Company (Westinghouse Hanford) will implement to demonstrate and ensure that the HWVP Project meets the US Department of Energy (DOE) and ASME regulations. The actions for meeting the requirements of the Waste Acceptance Preliminary Specifications (WAPS) will be implemented under the HWVP product qualification program with the objective of ensuring that the HWVP and its processes comply with the WAPS established by the federal repository

  19. Human Factors engineering criteria and design for the Hanford Waste Vitrification Plant preliminary safety analysis report

    International Nuclear Information System (INIS)

    Wise, J.A.; Schur, A.; Stitzel, J.C.L.

    1993-09-01

    This report provides a rationale and systematic methodology for bringing Human Factors into the safety design and operations of the Hanford Waste Vitrification Plant (HWVP). Human Factors focuses on how people perform work with tools and machine systems in designed settings. When the design of machine systems and settings take into account the capabilities and limitations of the individuals who use them, human performance can be enhanced while protecting against susceptibility to human error. The inclusion of Human Factors in the safety design of the HWVP is an essential ingredient to safe operation of the facility. The HWVP is a new construction, nonreactor nuclear facility designed to process radioactive wastes held in underground storage tanks into glass logs for permanent disposal. Its design and mission offer new opposites for implementing Human Factors while requiring some means for ensuring that the Human Factors assessments are sound, comprehensive, and appropriately directed

  20. Cold-cap reactions in vitrification of nuclear waste glass: experiments and modeling

    International Nuclear Information System (INIS)

    Chun, Jaehun; Pierce, David A.; Pokorny, Richard; Hrma, Pavel R.

    2013-01-01

    Cold-cap reactions are multiple overlapping reactions that occur in the waste-glass melter during the vitrification process when the melter feed is being converted to molten glass. In this study, we used differential scanning calorimetry (DSC) to investigate cold-cap reactions in a high-alumina high-level waste melter feed. To separate the reaction heat from both sensible heat and experimental instability, we employed the run/rerun method, which enabled us to define the degree of conversion based on the reaction heat and to estimate the heat capacity of the reacting feed. Assuming that the reactions are nearly independent and can be approximated by the nth order kinetics, we obtained the kinetic parameters using the Kissinger method combined with least squares analysis. The resulting mathematical simulation of the cold-cap reactions provides a key element for the development of an advanced cold-cap model

  1. Glass melter materials technical options for the French vitrification process and operations experience authors

    International Nuclear Information System (INIS)

    Bonniaud, R.; Roznad, L.; Demay, R.

    1986-09-01

    The French vitrification process for solidifying high-level radioactive waste which has been under industrial application since 1978, is mentioned briefly. This technique involves glass melting at 1,150 deg.C, using an induction heated metallic vessel. The molten glass pouring is controlled by a thermal gate, which is also heated by induction. Two types of vessel are in use. Both are remotely removable and disposable to permit replacement at regular intervals. The technical criteria (the materials used have to meet) are described. The behaviour of the materials has been investigated using the industrial experience gained in the AVM facility during 8 years of operation, as well as with operation of a prototype for the new vitrification facilities under construction at La Hague. A short description of the use of these materials is also presented

  2. Bulk Vitrification Technology For The Treatment And Immobilization Of Low-Activity Waste

    International Nuclear Information System (INIS)

    Ard, K.E.

    2011-01-01

    This report is one of four reports written to provide background information regarding immobilization technologies under consideration for supplemental immobilization of Hanford's low-activity waste. This paper is intended to provide the reader with general understanding of Bulk Vitrification and how it might be applied to immobilization of Hanford's low-activity waste.

  3. Method for ultimate disposition of borate containing radioactive wastes by vitrification

    International Nuclear Information System (INIS)

    Bege, D.; Faust, H.J.; Puthawala, A.; Stunkel, H.

    1984-01-01

    Method for the ultimate disposition of radioactive wastes by vitrification, in which weak to medium radioactive waste concentrates from borate-containing radioactive liquids are mixed with added glass-forming materials, maximally in a ratio of 1:3, and the mixture heated to obtain a glass-forming melt

  4. BULK VITRIFICATION TECHNOLOGY FOR THE TREATMENT AND IMMOBILIZATION OF LOW-ACTIVITY WASTE

    Energy Technology Data Exchange (ETDEWEB)

    ARD KE

    2011-04-11

    This report is one of four reports written to provide background information regarding immobilization technologies under consideration for supplemental immobilization of Hanford's low-activity waste. This paper is intended to provide the reader with general understanding of Bulk Vitrification and how it might be applied to immobilization of Hanford's low-activity waste.

  5. Vitrification Studies with DOE Low-Level Mixed Waste Wastewater Treatment Sludges

    International Nuclear Information System (INIS)

    Cicero, C.A.; Andrews, M.K.; Bickford, D.F.; Hewlett, K.J.; Bennert, D.M.; Overcamp, T.J.

    1995-01-01

    Vitrification studies with simulated Low Level Mixed Waste (LLMW) sludges were performed at the Savannah River Technology Center (SRTC). These studies focused on finding the optimum glass compositions for four simulated LLMW wastewater treatment sludges and were based on both crucible-scale and pilot-scale studies. Optimum compositions were determined based on the maximum waste loading achievable without sacrificing glass integrity

  6. Waste vitrification: prediction of acceptable compositions in a lime-soda-silica glass-forming system

    International Nuclear Information System (INIS)

    Gilliam, T.M.; Jantzen, C.M.

    1996-10-01

    A model is presented based upon calculated bridging oxygens which allows the prediction of the region of acceptable glass compositions for a lime-soda-silica glass-forming system containing mixed waste. The model can be used to guide glass formulation studies (e.g., treatability studies) or assess the applicability of vitrification to candidate waste streams

  7. High-level waste vitrification: the state of the art in France

    International Nuclear Information System (INIS)

    Sombret, C.; Maillet, J.

    1988-02-01

    This paper describes the main features of the French high-level waste vitrification program. These features include: - extensive R and D for more than 20 years; - successful operation of the AVM facility at Marcoule for about 10 years; - startup of six vitrification lines at La Hague, in the near future. The CEA is pursuing R and D for mid-term vitrification enhancement. New R and D facilities are being built at Marcoule to increase the capacity of vitrification equipment, study glass preparation at even higher temperatures to increase SiO 2 and Al 2 O 3 concentration, and perform extensive testing of samples with very high activity (more than 5,000Ci/l). 8 refs

  8. Utilization of the Pilot Scale Demonstration Facility for Vitrification of Low and Intermediate Level Radioactive Wastes

    International Nuclear Information System (INIS)

    Oh, Won Zin; Choi, W. K.; Jung, C. H.; Won, H. J.; Song, P. S.; Min, B. Y.; Park, H. S.; Jung, K. K.; Yun, K. S.

    2005-10-01

    A series of maintenance and repair work for normalization of the pilot scale vitrification demonstration facility was completed successfully to develop the waste treatment in high temperature and melting technology. It was investigated that the treatment of combustible and non-combustible wastes produced at the KAERI site is technically feasible in the pilot scale vitrification demonstration facility which is designed to be able to treat various kinds of radioactive wastes such as combustible and non-combustible wastes including soil and concrete. The vitrification test facility can be used as the R and D and the technology demonstration facility for melt decontamination of the metallic wastes which have a fixed specification. The modification of the RI storage room in the pilot scale vitrification demonstration facility and the licensing according to the facility modification were completed for the R and D on melt decontamination of dismantled metallic wastes which is carrying out as one of the national long-term R and D projects on nuclear energy. The lab-scale melt decontamination apparatus was installed in modified RI storage room and the characteristics of melt decontamination will be examined using various metallic wastes. It is expected that the economical feasibility on the volume reduction and recycle of metallic wastes will be escalated in the present situation when the unit cost for waste disposal has the tendency to grow up gradually. Therefore, the pilot scale vitrification demonstration facility can be used for the technology development for the volume reduction and recycle of the metallic wastes generated from on-going projects on the decommissioning of research reactors and the environmental restoration of uranium conversion plant, and for the treatment of radioactive solid wastes produced at the KAERI site

  9. Utilization of the Pilot Scale Demonstration Facility for Vitrification of Low and Intermediate Level Radioactive Wastes

    Energy Technology Data Exchange (ETDEWEB)

    Oh, Won Zin; Choi, W. K.; Jung, C. H.; Won, H. J.; Song, P. S.; Min, B. Y.; Park, H. S.; Jung, K. K.; Yun, K. S

    2005-10-15

    A series of maintenance and repair work for normalization of the pilot scale vitrification demonstration facility was completed successfully to develop the waste treatment in high temperature and melting technology. It was investigated that the treatment of combustible and non-combustible wastes produced at the KAERI site is technically feasible in the pilot scale vitrification demonstration facility which is designed to be able to treat various kinds of radioactive wastes such as combustible and non-combustible wastes including soil and concrete. The vitrification test facility can be used as the R and D and the technology demonstration facility for melt decontamination of the metallic wastes which have a fixed specification. The modification of the RI storage room in the pilot scale vitrification demonstration facility and the licensing according to the facility modification were completed for the R and D on melt decontamination of dismantled metallic wastes which is carrying out as one of the national long-term R and D projects on nuclear energy. The lab-scale melt decontamination apparatus was installed in modified RI storage room and the characteristics of melt decontamination will be examined using various metallic wastes. It is expected that the economical feasibility on the volume reduction and recycle of metallic wastes will be escalated in the present situation when the unit cost for waste disposal has the tendency to grow up gradually. Therefore, the pilot scale vitrification demonstration facility can be used for the technology development for the volume reduction and recycle of the metallic wastes generated from on-going projects on the decommissioning of research reactors and the environmental restoration of uranium conversion plant, and for the treatment of radioactive solid wastes produced at the KAERI site.

  10. Tank waste remediation system optimized processing strategy with an altered treatment scheme

    International Nuclear Information System (INIS)

    Slaathaug, E.J.

    1996-03-01

    This report provides an alternative strategy evolved from the current Hanford Site Tank Waste Remediation System (TWRS) programmatic baseline for accomplishing the treatment and disposal of the Hanford Site tank wastes. This optimized processing strategy with an altered treatment scheme performs the major elements of the TWRS Program, but modifies the deployment of selected treatment technologies to reduce the program cost. The present program for development of waste retrieval, pretreatment, and vitrification technologies continues, but the optimized processing strategy reuses a single facility to accomplish the separations/low-activity waste (LAW) vitrification and the high-level waste (HLW) vitrification processes sequentially, thereby eliminating the need for a separate HLW vitrification facility

  11. In-situ vitrification: a large-scale prototype for immobilizing radioactively contaminated waste

    International Nuclear Information System (INIS)

    Carter, J.G.; Buelt, J.L.

    1986-03-01

    Pacific Northwest Laboratory is developing the technology of in situ vitrification, a thermal treatment process for immobilizing radioactively contaminated soil. A permanent remedial action, the process incorporates radionuclides into a glass and crystalline form. The transportable procss consists of an electrical power system to vitrify the soil, a hood to contain gaseous effluents, an off-gas treatment system and cooling system, and a process control station. Large-scale testing of the in situ vitrification process is currently underway

  12. Evaluation of melter technologies for vitrification of Hanford site low-level tank waste - phase 1 testing summary report

    Energy Technology Data Exchange (ETDEWEB)

    Wilson, C.N., Westinghouse Hanford

    1996-06-27

    Following negotiation of the fourth amendment to the Tri- Party Agreement for Hanford Site cleanup, commercially available melter technologies were tested during 1994 and 1995 for vitrification of the low-level waste (LLW) stream to be derived from retrieval and pretreatment of the radioactive defense wastes stored in 177 underground tanks. Seven vendors were selected for Phase 1 testing to demonstrate vitrification of a high-sodium content liquid LLW simulant. The tested melter technologies included four Joule-heated melters, a carbon electrode melter, a combustion melter, and a plasma melter. Various dry and slurry melter feed preparation processes also were tested. The technologies and Phase 1 testing results were evaluated and a preliminary technology down-selection completed. This report describes the Phase 1 LLW melter vendor testing and the tested technologies, and summarizes the testing results and the preliminary technology recommendations.

  13. Mechanism of ruthenium dioxide crystallization during high level waste vitrification

    International Nuclear Information System (INIS)

    Boucetta, H.

    2012-01-01

    Ruthenium, arising from the reprocessing of spent uranium oxide fuel, has a low solubility in glass melt. It crystallizes in the form of particles of RuO 2 of acicular or polyhedral morphology dispersed in fission product and actinides waste containment glass. Since the morphology of these particles strongly influences the physico-chemical properties, the knowledge and the control of their mechanism of formation are of major importance. The goal of this work is to determine the chemical reactions responsible for the formation of RuO 2 particles of acicular or polyhedral shape during glass synthesis. Using a simplification approach, the reactions between RuO 2 -NaNO 3 , and more complex calcine RuO 2 -Al 2 O 3 -Na 2 O and a sodium borosilicate glass are studied. In situ scanning electron microscopy and XANES at increasing temperatures are used to follow changes in composition, speciation and morphology of the ruthenium intermediate species. Those compounds are thoroughly characterised by SEM, XRD, HRTEM, and ruthenium K-edge X-ray absorption spectroscopy. This combined approach allows us to show that the ruthenium speciation modification during vitrification is the key of control of the morphology of RuO 2 particles in the glass. In particular, the formation of a specific intermediate compound (Na 3 RuO 4 ) is one of the main steps that lead to the precipitation of needle-shaped RuO 2 particles in the melt. The formation of polyhedral particles, on the contrary, results from the direct incorporation of RuO 2 crystals in the melt followed by an Ostwald ripening mechanism. (author) [fr

  14. Glass optimization for vitrification of Hanford Site low-level tank waste

    International Nuclear Information System (INIS)

    Feng, X.; Hrma, P.R.; Westsik, J.H. Jr.

    1996-03-01

    The radioactive defense wastes stored in 177 underground single-shell tanks (SST) and double-shell tanks (DST) at the Hanford Site will be separated into low-level and high-level fractions. One technology activity underway at PNNL is the development of glass formulations for the immobilization of the low-level tank wastes. A glass formulation strategy has been developed that describes development approaches to optimize glass compositions prior to the projected LLW vitrification facility start-up in 2005. Implementation of this strategy requires testing of glass formulations spanning a number of waste loadings, compositions, and additives over the range of expected waste compositions. The resulting glasses will then be characterized and compared to processing and performance specifications yet to be developed. This report documents the glass formulation work conducted at PNL in fiscal years 1994 and 1995 including glass formulation optimization, minor component impacts evaluation, Phase 1 and Phase 2 melter vendor glass development, liquidus temperature and crystallization kinetics determination. This report also summarizes relevant work at PNNL on high-iron glasses for Hanford tank wastes conducted through the Mixed Waste Integrated Program and work at Savannah River Technology Center to optimize glass formulations using a Plackett-Burnam experimental design

  15. Melter system technology testing for Hanford Site low-level tank waste vitrification

    International Nuclear Information System (INIS)

    Wilson, C.N.

    1996-01-01

    Following revisions to the Tri-Party Agreement for Hanford Site cleanup, which specified vitrification for Complete melter feasibility and system operability immobilization of the low-level waste (LLW) tests, select reference melter(s), and establish reference derived from retrieval and pretreatment of the radioactive LLW glass formulation that meets complete systems defense wastes stored in 177 underground tanks, commercial requirements (June 1996). Available melter technologies were tested during 1994 to 1995 as part of a multiphase program to select reference Submit conceptual design and initiate definitive design technologies for the new LLW vitrification mission

  16. Test methods for selection of materials of construction for high-level radioactive waste vitrification. Revision

    International Nuclear Information System (INIS)

    Bickford, D.F.; Corbett, R.A.; Morrison, W.S.

    1986-01-01

    Candidate materials of construction were evaluated for a facility at the Department of Energy's Savannah River Plant to vitrify high-level radioactive waste. Limited operating experience was available under the corrosive conditions of the complex vitrification process. The objective of the testing program was to provide a high degree of assurance that equipment will meet or exceed design lifetimes. To meet this objective in reasonable time and minimum cost, a program was designed consisting of a combination of coupon immersion and electrochemical laboratory tests and pilot-scale tests. Stainless steels and nickel-based alloys were tested. Alloys that were most resistant to general and local attack contained nickel, molybdenum (>9%), and chromium (where Cr + Mo > 30%). Alloy C-276 was selected as the reference material for process equipment. Stellite 6 was selected for abrasive service in the presence of formic acid. Alloy 690 and ALLCORR were selected for specific applications

  17. In situ vitrification demonstration for the stabilization of buried wastes at the Oak Ridge National Laboratory

    International Nuclear Information System (INIS)

    Jacobs, G.K.; Spalding, B.P.; Carter, J.G.; Koegler, S.S.

    1987-01-01

    A demonstration of In Situ Vitrification (ISV) technology for the stabilization of radioactively contaminated soil sites at the Oak Ridge National Laboratory (ORNL) was successfully completed during July 1987. This demonstration is the first application of the ISV process not performed at the Hanford Site, where the technology was developed and patented by Pacific Northwest Laboratory (PNL). The joint ORNL-PNL pilot-scale demonstration was performed on a 3/8-scale trench (2 m deep x 1 m wide x 10 m long) that was constructed to simulate a typical seepage trench used for liquid low-level radioactive waste disposal at ORNL from 1951 to 1966. In the ISV process, electrodes are inserted around a volume of contaminated soil, power is applied to the electrodes, and the entire mass is melted from the surface of the soil down through the contaminated zone, thus making a glassy-to-microcrystalline waste form that incorporates the contaminants. Gases produced during the melting are collected, treated, monitored, and released through an off-gas process trailer. In the ORNL demonstration, a 25-t mass of melted rock approximately 1.2 m thick x 2.1 m wide x 4.9 m long was formed during 110 h of operation that consumed approximately 29 MWh of power. Data obtained on the operational performance of the test and waste-form durability will be used to assess the feasibility of applying the ISV technology to an actual waste trench

  18. Status of the French AVM vitrification facility

    International Nuclear Information System (INIS)

    Bonniaud, R.A.; Jouan, A.F.; Sombret, C.G.

    1979-01-01

    The Commission of the Marcoule Vitrification Plant (or AVM) has opened the industrial development era for the continuous vitrification process. Radioactive liquid wastes are calcinated in a rotary kiln to give a solid form, mixed with suitable raw materials in an electric furnace to make the glass. The glass is poured in containers and transferred to a disposal facility. The off gas released are processed. Design of La Hague next vitrification plant is given

  19. Installation and routing of critical embedments at the Hanford Waste Vitrification Plant

    International Nuclear Information System (INIS)

    Van Katwijk, C.; Keenan, R.M.; Watts, C.

    1993-01-01

    The Hanford Waste Vitrification Plant (HWVP) is being designed by Fluor Daniel. Waste Chem Corporation is providing specialized expertise as Fluor Daniel's major subcontractor for vitrification and remote systems technologies. Westinghouse Hanford Company (Westinghouse Hanford) is the Project Integration manager and Business manager, and as the plant operator it provides technical direction to the Architect/Engineer team and constructor on behalf of the US Department of Energy, Richland Field Office. The Hot Cell portion of HWVP Vitrification Building contains very congested piping systems in the walls that penetrate in to the cells to nozzles for remote piping jumper assemblies. These nozzles require very tight tolerances to ensure a leak-tight fit to the jumpers. An approach has been developed that minimizes the time and expense of installing these nozzles in the wall to tight construction tolerances. This approach is called the Ganged Embed Plate (GEP) design

  20. Process arrangement options for Defense waste immobilization

    International Nuclear Information System (INIS)

    1980-02-01

    Current plans are to immobilize the SRP high-level liquid wastes in a high integrity form. Borosilicate glass was selected in 1977 as the reference waste form and a mjaor effort is currently underway to develop the required technology. A large new facility, referred to as the Defense Waste Processing Facility (DWPF) is being designed to carry out this mission, with project authorization targeted for 1982 and plant startup in 1989. However, a number of other process arrangements or manufacturing strategies, including staging the major elements of the project or using existing SRP facilities for some functions, have been suggested in lieu of building the reference DWPF. This study assesses these various options and compares them on a technical and cost basis with the DWPF. Eleven different manufacturing options for SRP defense waste solidification were examined in detail. These cases are: (1) vitrification of acid waste at current generation rate; (2) vitrification of current rate acid waste and caustic sludge; (3 and 4) vitrification of the sludge portion of neutralized waste; (5) decontamination of salt cake and storage of concentrated cesium and strontium for later immobilization; (6) processing waste in a facility with lower capacity than the DWPF; (7) processing waste in a combination of existing and new facilities; (8) waste immobilization in H Canyon; (9) vitrification of both sludge and salt; (10) DWPF with onsite storage; (11) deferred authorization of DWPF

  1. Superconducting Open-Gradient Magnetic Separation for the Pretreatment of Radioactive or Mixed Waste Vitrification Feeds

    International Nuclear Information System (INIS)

    Nunez', L.; Kaminsky', M.D.; Crawford, C.; Ritter, J.A.

    1999-01-01

    An open-gradient magnetic separation (OGMS) process is being considered to separate deleterious elements from radioactive and mixed waste streams prior to vitrification or stabilization. By physically segregating solid wastes and slurries based on the magnetic properties of the solid constituents, this potentially low-cost process may serve the U.S. Department of Energy (DOE) by reducing the large quantities of glass produced from defense-related high-level waste (HLW). Furthermore, the separation of deleterious elements from low-level waste (LLW) also can reduce the total quantity of waste produced in LLW immobilization activities. Many HLW 'and LLW waste' streams at both Hanford and the Savannah River Site (SRS) include constituents deleterious to the durability of borosilicate glass and the melter many of the constituents also possess paramagnetism. For example, Fe, Cr, Ni, and other transition metals may limit the waste loading and affect the durability of the glass by forming spine1 phases at the high operating temperature used in vitrification. Some magnetic spine1 phases observed in glass formation are magnetite (Fe,O,), chromite (FeCrO,), and others [(Fe, Ni, Mg, Zn, Mn)(Al, Fe, Ti, Cr)O,] as described elsewhere [Bates-1994, Wronkiewicz-1994] Stable spine1 phases can cause segregation between the glass and the crystalline phases. As a consequence of the difference in density, the spine1 phases tend to accumulate at the bottom of the glass melter, which decreases the conductivity and melter lifetime [Sproull-1993]. Crystallization also can affect glass durability [Jantzen-1985, Turcotte- 1979, Buechele-1990] by changing the chemical composition of the matrix glass surrounding the crystals or causing stress at the glass/crystal interface. These are some of the effects that can increase leaching [Jantzen-1985]. A SRS glass that was partially crystallized to contain 10% vol. crystals composed of spinels, nepheline, and acmite phases showed minimal changes in

  2. High level waste management in France

    International Nuclear Information System (INIS)

    Sombret, C.; Bonniaud, R.; Jouan, A.

    1979-01-01

    This paper deals with solidification of radioactive wastes. The vitrification process has been selected, the Marcoule vitrification plant and the operation are described. Prospects for vitrification of fission product solutions from La Hague reprocessing plant are given

  3. Vitrification of Simulated Fernald K-65 Silo Waste at Low Temperature

    International Nuclear Information System (INIS)

    Jantzen, C.M.

    1999-01-01

    Vitrification is the technology that has been chosen to solidify approximately 18,000 tons of geologic mill tailings at the Fernald Environmental Management Project (FEMP) in Fernald, Ohio. The geologic mill tailings are residues from the processing of pitchlende ore during 1949-1958. These waste residues are contained in silos in Operable Unit 4 (OU4) at the FEMP facility. Operable Unit 4 is one of five operable units at the FEMP. Operable Unit 4 is one of five operable units at the FEMP. Operating Unit 4 consists of four concrete storage silos and their contents. Silos 1 and 2 contain K-65 mill tailing residues and a bentonite cap, Silo 3 contains non-radioactive metal oxides, and Silo 4 is empty

  4. Qualification and characterization programmes for disposal of a glass product resulting from high level waste vitrification in the PAMELA installation of BELGOPROCESS

    International Nuclear Information System (INIS)

    Goeyse, A. de; De, A.K.; Demonie, M.; Iseghem, P. van

    1993-01-01

    In the framework of a general quality assurance and quality control (QA/QC) programme, the quality of a conditioned waste product is achieved in two phases. The first phase is the design of a process and facility which will ensure the required quality of the product. In the second phase the conformance of the product with the preset requirements is verified. NIRAS/ONDRAF, as the agency responsible for the management of all radioactive waste in Belgium (including treatment, conditioning, storage and disposal), controls compliance with the quality requirements during both phases. The purpose of the paper is to describe the different phases of this general procedure in the case of a vitrified HLW product resulting from a vitrification campaign in the PAMELA facility at the BELGOPROCESS site. The active glass product of type SM527 produced during the vitrification of highly enriched waste concentrate (HEWC) (resulting from the reprocessing of highly enriched uranium fuel) has been selected for illustration. During the process qualification phase, the Deutsche Gesellschaft fuer Wiederaufarbeitung von Kernbrennstoffen mbH, responsible for the development of the vitrification process of PAMELA, defined and performed and R and D programmed for each glass product originating from the vitrification of the different HEWC solutions stored at the BELGOPROCESS site. At the end of this qualification phase a data catalogue was prepared. In order to ensure that the active glass product corresponds with the selected product from the data catalogue, the QA/QC handbook for the vitrification process describes all measures to be taken by the waste producer, BELGOPROCESS, during the vitrification. Finally, verification analyses are performed by the characterization of inactive and active samples by an independent laboratory. This phase is called the product quality verification phase. The details of the characterization programmes performed during the different phases and their results

  5. EMERGING TECHNOLOGY SUMMARY: VITRIFICATION OF SOILS CONTAMINATED BY HAZARDOUS AND/OR RADIOACTIVE WASTES

    Science.gov (United States)

    A performance summary of an advanced multifuel-capable combustion and melting system (CMS) for the vitrification of hazardous wastes is presented. Vortex Corporation has evaluated its patented CMS for use in the remediation of soils contaminated with heavy metals and radionuclid...

  6. Solidification and vitrification life-cycle economics study

    International Nuclear Information System (INIS)

    Gimpel, R.F.

    1992-01-01

    Solidification (making concrete) and vitrification (making glass) are frequently the treatment methods recommended for treating inorganic or radioactive wastes. Ex-situ solidification and vitrification are the competing methods for treating in excess of 450 000 cm 3 of low-level radioactive and mixed wastes at the Fernald Environmental Management Project (FEMP) located near Cincinnati, Ohio. This paper summarizes a detailed study done to: (1) compare the economics of the solidification and vitrification processes, (2) determine if the stigma assigned to vitrification is warranted and, (3) determine if investing millions of dollars into vitrification development, along with solidification development, at Fernald is warranted

  7. Radioactive waste combustion / vitrification under arc plasma: thermal and dynamic modelling; Combustion - vitrification de dechets radioactifs par plasma d'arc: modelisation de la thermique et de la dynamique

    Energy Technology Data Exchange (ETDEWEB)

    Barthelemy, B

    2003-07-01

    This thesis concerns the thermal and dynamic modelling for a combustion/vitrification process of surrogate radioactive waste under transferred arc plasma. The writer presents the confinement processes for radioactive waste using arc plasma and the different software used to model theses processes. This is followed by a description of our experimental equipment including a plasma arc reactor and an inductive system allowing the homogenization of glass temperature. A combustion/vitrification test is described. Thermal and material balances were discussed. The temperature fields of plasma arc and the glass frit conductivity are measured. Finally, the writer describes and clarifies the equations solved for the simulations of the electrically plasma arc and the glass melting including the thin layer of glass frit coating the crucible cold walls. The modelling results are presented in the form of spatial distribution of temperature, velocity and volume power... (author)

  8. Radioactive waste combustion-vitrification under arc plasma: thermal and dynamic modelling; Combustion - vitrification de dechets radioactifs par plasma d'arc: modelisation de la thermique et de la dynamique

    Energy Technology Data Exchange (ETDEWEB)

    Barthelemy, B

    2003-06-01

    This thesis concerns the thermal and dynamic modelling for a combustion/vitrification process of surrogate radioactive waste under transferred arc plasma. The writer presents the confinement processes for radioactive waste using arc plasma and the different software used to model theses processes. This is followed by a description of our experimental equipment including a plasma arc reactor and an inductive system allowing the homogenization of glass temperature. A combustion/vitrification test is described. Thermal and material balances were discussed. The temperature fields of plasma arc and the glass frit conductivity are measured. Finally, the writer describes and clarifies the equations solved for the simulations of the electrically plasma arc and the glass melting including the thin layer of glass frit coating the crucible cold walls. The modelling results are presented in the form of spatial distribution of temperature, velocity and voluminal power... (author)

  9. In Situ Vitrification: Recent test results for a contaminated soil melting process

    International Nuclear Information System (INIS)

    Buelt, J.L.; Timmerman, C.L.; Westsik, J.H. Jr.

    1988-06-01

    In Situ Vitrification (ISV) is being developed at Pacific Northwest Laboratory for the Department of Energy and other clients for the stabilization of soils and sludges contaminated with radioactive and hazardous chemical wastes. ISV is a process that immobilizes contaminated soil in place by converting it to a durable glass and crystalline product that is similar to obsidian. In June 1987, a large-scale test of the process was completed at a transuranic- contaminated soil site. This constituted the first full-scale demonstration of the ISV process at an actual site. This paper summarizes the preliminary results of this test and describes the processes' potential adaptation to radioactive and hazardous chemical waste contaminated soils. 10 refs., 10 figs

  10. A plasma melting of noncombustible waste for vitrification

    International Nuclear Information System (INIS)

    Moon, Young Pyo; Cho, Chun Hyung; Song, Myung Jae; Han, Sang Ok

    1997-01-01

    Multi-stage experiments have been under way to develop a new technology for radioactive waste treatment to reduce volume. Korea Electric Power Research Institute(KEPRI) has been seeking various technologies in order to reduce the radioactive volume significantly and to produce very stable waste forms. Plasma melting technology which offers greater control of temperature, faster time of reaction, better control of processing, lower capital costs, greater throughput, and more efficient use of energy has caught KEPRI's attention to the noncombustible radioactive waste. For the study of plasma melting for noncombustible wastes, KEPRI leased a lab scale multi-purpose plasma furnace together with accessory facilities and performed preliminary tests. The lab scale melting experiments were carried out by using the simulated noncombustible wastes based on the field survey data from nuclear power plants. KEPRI's current study is focused to find an optimum composition ratio of various noncombustible wastes for easy melting, to investigate physical properties of molten slag, and to obtain operating parameters for continuous operations

  11. Test Summary Report INEEL Sodium-Bearing Waste Vitrification Demonstration RSM-01-1

    Energy Technology Data Exchange (ETDEWEB)

    Goles, Ronald W.; Perez, Joseph M.; Macisaac, Brett D.; Siemer, Darryl D.; Mccray, John A.

    2001-05-21

    The U.S. Department of Energy's Idaho National Engineering and Environmental Laboratory is storing large amounts of radioactive and mixed wastes. Most of the sodium-bearing wastes have been calcined, but about a million gallons remain uncalcined, and this waste does not meet current regulatory requirements for long-term storage and/or disposal. As a part of the Settlement Agreement between DOE and the State of Idaho, the tanks currently containing SBW are to be taken out of service by December 31, 2012, which requires removing and treatment the remaining SBW. Vitrification is the option for waste disposal that received the highest weighted score against the criteria used. Beginning in FY 2000, the INEEL high-level waste program embarked on a program for technology demonstration and development that would lead to conceptual design of a vitrification facility in the event that vitrification is the preferred alternative for SBW disposal. The Pacific Northwest National Laborator's Research-Scale Melter was used to conduct these initial melter-flowsheet evaluations. Efforts are underway to reduce the volume of waste vitrified, and during the current test, an overall SBW waste volume-reduction factor of 7.6 was achieved.

  12. In situ vitrification: Test results for a contaminated soil-melting process

    International Nuclear Information System (INIS)

    Buelt, J.L.; Timmerman, C.L.; Westsik, J.H. Jr.

    1989-10-01

    In situ vitrification (ISV) is being developed at Pacific Northwest Laboratory for the Department of Energy to stabilize soils and sludges that are contaminated with radioactive and hazardous chemical wastes. ISV is a process that immobilizes contaminated soil in place by converting it to a durable glass and crystalline product similar to obsidian and basalt. In June 1987, a large-scale test of the process was completed at a transuranic-contaminated soil site. The test constituted the first full-scale demonstration of ISV at an actual site. This paper summarizes the results of that test and describes the potential adaptation of the process to radioactive and hazardous chemical waste-contaminated soils. 15 refs., 9 figs., 3 tabs

  13. Digital microfluidic processing of mammalian embryos for vitrification.

    Directory of Open Access Journals (Sweden)

    Derek G Pyne

    Full Text Available Cryopreservation is a key technology in biology and clinical practice. This paper presents a digital microfluidic device that automates sample preparation for mammalian embryo vitrification. Individual micro droplets manipulated on the microfluidic device were used as micro-vessels to transport a single mouse embryo through a complete vitrification procedure. Advantages of this approach, compared to manual operation and channel-based microfluidic vitrification, include automated operation, cryoprotectant concentration gradient generation, and feasibility of loading and retrieval of embryos.

  14. Test Summary Report Vitrification Demonstration of an Optimized Hanford C-106/AY-102 Waste-Glass Formulation

    International Nuclear Information System (INIS)

    Goles, Ronald W.; Buchmiller, William C.; Hymas, Charles R.; MacIsaac, Brett D.

    2002-01-01

    In order to further the goal of optimizing Hanford?s HLW borosilicate flowsheet, a glass formulation effort was launched to develop an advanced high-capacity waste form exhibiting acceptable leach and crystal formation characteristics. A simulated C-106/AY-102 waste envelop inclusive of LAW pretreatment products was chosen as the subject of these nonradioactive optimization efforts. To evaluate this optimized borosilicate waste formulation under continuous dynamic vitrification conditions, a research-scale Joule-heated ceramic melter was used to demonstrate the advanced waste form?s flowsheet. The main objectives of this melter test was to evaluate (1) the processing characteristics of the newly formulated C-106/AY-102 surrogate melter-feed stream, (2) the effectiveness of sucrose as a glass-oxidation-state modifier, and (3) the impact of this reductant upon processing rates

  15. DC plasma arc melter technology for waste vitrification

    International Nuclear Information System (INIS)

    Hamilton, R.A.; Wittle, J.K.; Trescot, J.

    1995-01-01

    This paper describes the features and benefits of a breakthrough DC Arc Melter for the permanent treatment of all types of solid wastes including nonhazardous, hazardous and radioactive. This DC Arc Furnace system, now commercially available, is the low cost permanent solution for solid waste pollution prevention and remediation. Concern over the effective disposal of wastes generated by the industrial society, worldwide, has prompted development of technologies to address the problem. For the most part these technologies have resulted in niche solutions with limited application. The only solution that has the ability to process almost all wastes, and to recover/recycle metallic and inorganic matter, is the group of technologies known as melters. Melters have distinct advantages over traditional technologies such as incineration because melters operate at higher temperatures, are relatively unaffected by changes in the waste stream, produce a vitrified stable product, and have the capability to recover/recycle slag, metals and gas. The system, DC Plasma Arc Melter, has the lowest capital, maintenance and operating cost of any melter technology because of its patented DC Plasma Arc with graphite electrode. DC Plasma Arc Melter systems are commercially available in sizes from 50 kg/batch or 250--3,000 kg/hr on a continuous feed basis. This paper examines the design and operating benefits of a DC Plasma Arc Melter System

  16. DC graphite plasma arc melter technology for waste vitrification

    International Nuclear Information System (INIS)

    Hamilton, R.A.; Wittle, J.K.; Trescot, J.; Wilver, P.

    1995-01-01

    This paper describes the features and benefits of a DC Arc Melter for the permanent treatment of all types of solid wastes including nonhazardous, hazardous and radioactive. This DC Arc Melter system is the low cost permanent solution for solid waste pollution prevention and remediation. Concern over the effective disposal of wastes generated by our industrial society, worldwide, has prompted development of technologies to address the problem. The only solution that has the ability to process almost all wastes, and to recover/recycle metallic and inorganic matter, is the group of technologies known as melters. Melters have distinct advantages over traditional technologies such as incineration because melters; operate at higher temperatures, are relatively unaffected by changes in the waste stream, produce a vitrified stable product, reduce gaseous emissions, and have the capability to recover/recycle slag, metals and gas. The system, DC Plasma Arc Melter, has the lowest capital, maintenance and operating cost of any melter technology because of its patented DC Plasma Arc with graphite electrode. DC Plasma Arc Melter systems are available in sizes from 50 kg/batch or 250-3,000 kg/hr on a continuous basis

  17. Vitrification of surrogate mixed wastes in a graphite electrode arc melter

    International Nuclear Information System (INIS)

    Soelberg, N.R.; Chambers, A.G.; Ball, L.

    1995-01-01

    Demonstration tests for vitrifying mixed wastes and contaminated soils have been conducted using a small (800 kVA), industrial-scale, three-phase AC, graphite electrode furnace located at the Albany Research Center of the United States Bureau of Mines (USBM). The feed mixtures were non-radioactive surrogates of various types of mixed (radioactive and hazardous), transuranic-contaminated wastes stored and buried at the Idaho National Engineering Laboratory (INEL). The feed mixtures were processed with added soil from the INEL. Objectives being evaluated include (1) equipment capability to achieve desired process conditions and vitrification products for different feed compositions, (2) slag and metals tapping capability, (3) partitioning of transuranic elements and toxic metals among the furnace products, (4) slag, fume, and metal products characteristics, and (5) performance of the feed, furnace and air pollution control systems. The tests were successfully completed in mid-April 1995. A very comprehensive process monitoring, sampling and analysis program was included in the test program. Sample analysis, data reduction, and results evaluation are currently underway. Initial results indicate that the furnace readily processed around 20,000 lb of widely ranging feed mixtures at feedrates of up to 1,100 lb/hr. Continuous feeding and slag tapping was achieved. Molten metal was also tapped twice during the test program. Offgas emissions were efficiently controlled as expected by a modified air pollution control system

  18. Technology status of spray calcination--vitrification of high-level liquid waste for full-scale application

    International Nuclear Information System (INIS)

    Keeley, R.B.; Bonner, W.F.; Larson, D.E.

    1977-01-01

    Spray calcination and vitrification technology for stabilization of high-level nuclear wastes has been developed to the point that initiation of technology transfer to an industrial-sized facility could begin. This report discusses current process and equipment development status together with additional R and D studies and engineering evaluations needed. Preliminary full-scale process and equipment descriptions are presented. Technology application in a full-scale plant would blend three distinct maintenance design philosophies, depending on service life anticipated: (1) totally remote maintenance with limited viewing and handling equipment, (2) totally remote maintenance with extensive viewing and handling equipment, and (3) contact maintenance

  19. Development of a glass matrix for vitrification of sulphate bearing high level radioactive liquid waste

    International Nuclear Information System (INIS)

    Kaushik, C.P.; Mishra, R.K.; Thorat, Vidya; Ramchandran, M.; Amar Kumar; Ozarde, P.D.; Raj, Kanwar; Das, D.

    2004-07-01

    High level radioactive liquid waste (HLW) is generated during reprocessing of spent nuclear fuel. In the earlier reprocessing flow sheet ferrous sulphamate has been used for valancy adjustment of Pu from IV to III for effective separation. This has resulted in generation of HLW containing significance amount of sulphate. Internationally borosilicate glass matrix has been adopted for vitrification of HLW. The first Indian vitrification facility at Waste Immobilislition Plant (WIP), Tarapur a five component borosilicate matrix (SiO 2 :B 2 O 3 :Na 2 O : MnO : TiO 2 ) has been used for vitrification of waste. However at Trombay HLW contain significant amount of sulphate which is not compatible with standard borosilicate formulation. Extensive R and D efforts were made to develop a glass formulation which can accommodate sulphate and other constituents of HLW e.g., U, Al, Ca, etc. This report deals with development work of a glass formulations for immobilization of sulphate bearing waste. Different glass formulations were studied to evaluate the compatibility with respect to sulphate and other constituents as mentioned above. This includes sodium, lead and barium borosilicate glass matrices. Problems encountered in different glass matrices for containment of sulphate have also been addressed. A glass formulation based on barium borosilicate was found to be effective and compatible for sulphate bearing high level waste. (author)

  20. Task 20 - Prevention of Chloride Corrosion in High-Temperature Waste Treatment Systems (Corrosives Removals from Vitrification Slurries)

    International Nuclear Information System (INIS)

    Timpe, R.C.; Aulich, T.R.

    1998-01-01

    GTS Duratek is working with BNFL Incorporated on a US Department of Energy (DOE) contract to develop a facility to treat and immobilize radioactive waste at the Hanford site in southeast Washington. Development of the 10-ton/day Hanford facility will be based on findings from work at Duratek's 3.3-ton/day pilot plant in Columbia, Maryland, which is in the final stage of construction and scheduled for shakedown testing in early 1999. In prior work with the Catholic University of America Vitreous State Laboratory, Duratek has found that slurrying is the most efficient way to introduce low-level radioactive, hazardous, and mixed wastes into vitrification melters. However, many of the Hanford tank wastes to be vitrified contain species (primarily chloride and sulfate) that are corrosive to the vitrifier or the downstream air pollution control equipment, especially under the elevated temperature conditions existent in these components. Removal of these corrosives presents a significant challenge because most tank wastes contain high (up to 10-molar) concentrations of sodium hydroxide (NaOH) along with significant levels of nitrate, nitrite, and other anions, which render standard ion-exchange, membrane filtration, and other separation technologies relatively ineffective. In Task 20, the Energy and Environmental Research Center (EERC) will work with Duratek to develop and optimize a vitrification pretreatment process for consistent, quantitative removal of chloride and sulfate prior to vitrifier injection

  1. Scaled Vitrification System III (SVS III) Process Development and Laboratory Tests at the West Valley Demonstration Project

    International Nuclear Information System (INIS)

    Jain, V.; Barnes, S.M.; Bindi, B.G.; Palmer, R.A.

    2000-01-01

    At the West Valley Demonstration Project (WVDP),the Vitrification Facility (VF)is designed to convert the high-level radioactive waste (HLW)stored on the site to a stable glass for disposal at a Department of Energy (DOE)-specified federal repository. The Scaled Vitrification System III (SVS-III)verification tests were conducted between February 1995 and August 1995 as a supplemental means to support the vitrification process flowsheet, but at only one seventh the scale.During these tests,the process flowsheet was refined and optimized. The SVS-III test series was conducted with a focus on confirming the applicability of the Redox Forecasting Model, which was based on the Index of Feed Oxidation (IFO)developed during the Functional and Checkout Testing of Systems (FACTS)and SVS-I tests. Additional goals were to investigate the prototypical feed preparation cycle and test the new target glass composition. Included in this report are the basis and current designs of the major components of the Scale Vitrification System and the results of the SVS-III tests.The major subsystems described are the feed preparation and delivery, melter, and off-gas treatment systems. In addition,the correlation between the melter's operation and its various parameters;which included feed rate,cold cap coverage,oxygen reduction (redox)state of the glass,melter power,plenum temperature,and airlift analysis;were developed

  2. The effect of vitrification technology on waste loading

    International Nuclear Information System (INIS)

    Hrma, P.R.; Smith, P.A.

    1994-08-01

    Radioactive wastes on the Hanford Site are going to be permanently disposed of by incorporation into a durable glass. These wastes will be separated into low and high-level portions, and then vitrified. The low-level waste (LLW) is water soluble. Its vitrifiable part (other than off-gas) contains approximately 80 wt% Na 2 O, the rest being Al 2 O 3 , P 2 O 5 , K 2 O, and minor components. The challenge is to formulate durable LLW glasses with as high Na 2 O content as possible by optimizing the additions of SiO 2 , Al 2 O 3 , B 2 O 3 , CaO, and ZrO 2 . This task will not be simple, considering the non-linear and interactive nature of glass properties as a function of composition. Once developed, the LLW glass, being similar in composition to commercial glasses, is unlikely to cause major processing problems, such as crystallization or molten salt segregation. For example, inexpensive LLW glass can be produced in a high-capacity Joule-heated melter with a cold cap to minimize volatilization. The high-level waste (HLW) consists of water-insoluble sludge (Fe 2 O 3 , Al 2 O 3 , ZrO 2 , Cr 2 O 3 , NiO, and others) and a substantial water-soluble residue (Na 2 O). Most of the water-insoluble components are refractory; i.e., their melting points are above the glass melting temperature. With regard to product acceptability, the maximum loading of Hanford HLW in the glass is limited by product durability, not by radiolytic heat generation. However, this maximum may not be achievable because of technological constraints imposed by melter feed rheology, frit properties, and glass melter limits. These restrictions are discussed in this paper. 38 refs

  3. Fifth in situ vitrification engineering-scale test of simulated INEL buried waste sites

    International Nuclear Information System (INIS)

    Bergsman, T.M.; Shade, J.W.; Farnsworth, R.K.

    1992-06-01

    In September 1990, an engineering-scale in situ vitrification (ISV) test was conducted on sealed canisters containing a combined mixture of buried waste materials expected to be present at the Idaho National Engineering Laboratory (INEL) Subsurface Disposal Area (SDA). The test was part of a Pacific Northwest Laboratory (PNL) program to assist INEL in treatability studies of the potential application of ISV to mixed transuranic wastes at the INEL SDA. The purpose of this test was to determine the effect of a close-packed layer of sealed containers on ISV processing performance. Specific objectives included determining (1) the effect of releases from sealed containers on hood plenum pressure and temperature, (2) the release pressure ad temperatures of the sealed canisters, (3) the relationships between canister depressurization and melt encapsulation, (4) the resulting glass and soil quality, (5) the potential effects of thermal transport due to a canister layer, (6) the effects on particle entrainment of differing angles of approach for the ISV melt front, and (7) the effects of these canisters on the volatilization of voltatile and semivolatile contaminants into the hood plenum

  4. High temperature materials for radioactive waste incineration and vitrification. Revision 1

    International Nuclear Information System (INIS)

    Bickford, D.F.; Ondrejcin, R.S.; Salley, L.

    1986-01-01

    Incineration or vitrification of radioactive waste subjects equipment to alkaline or acidic fluxing, oxidation, sulfidation, carburization, and thermal shock. It is necessary to select appropriate materials of construction and control operating conditions to avoid rapid equipment failure. Nickel- and cobalt-based alloys with high chromium or aluminum content and aluminum oxide/chromium oxide refractories with high chromium oxide content have provided the best service in pilot-scale melter tests. Inconel 690 and Monofrax K-3 are being used for waste vitrification. Haynes 188 and high alumina refractory are undergoing pilot scale tests for incineration equipment. Laboratory tests indicate that alloys and refractories containing still higher concentrations of chromium or chromium oxide, such as Inconel 671 and Monofrax E, may provide superior resistance to attack in glass melter environments

  5. Tolerancing requirements for remote handling at the Hanford Waste Vitrification Plant

    International Nuclear Information System (INIS)

    Van Katwijk, C.; Keenan, R.M.; Bullis, R.E.

    1993-01-01

    The Hanford Waste Vitrification Plant (HWVP) is being designed by Fluor Daniel, Inc. with Waste Chem Corporation as Fluor Daniel, Inc.'s major subcontractor specializing in vitrification and remote system technologies. United Engineers and Constructors (UE ampersand C)/Catalytic (UCAT) will construct the plant. Westinghouse Hanford Company is the Project Integration manager and Business manager, and as the plant operator it provides technical direction to the Architect/ Engineer team (A/E) and constructor on behalf of the US Department of Energy - Richland Field Office. The A/E has developed, in cooperation with UE ampersand C, Westinghouse Hanford Company, and the US Department of Energy, a new and innovative approach to installations of the many remote nozzles and electrical connectors that must be installed to demanding tolerances. This paper summarizes the key elements of the HWVP approach

  6. Thermal treatment and vitrification of boiler ash from a municipal solid waste incinerator.

    Science.gov (United States)

    Yang, Y; Xiao, Y; Voncken, J H L; Wilson, N

    2008-06-15

    Boiler ash generated from municipal solid waste (MSW) incinerators is usually classified as hazardous materials and requires special disposal. In the present study, the boiler ash was characterized for the chemical compositions, morphology and microstructure. The thermal chemical behavior during ash heating was investigated with thermal balance. Vitrification of the ash was conducted at a temperature of 1400 degrees C in order to generate a stable silicate slag, and the formed slag was examined with chemical and mineralogical analyses. The effect of vitrification on the leaching characteristics of various elements in the ash was evaluated with acid leaching. The study shows that the boiler ash as a heterogeneous fine powder contains mainly silicate, carbonate, sulfates, chlorides, and residues of organic materials and heavy metal compounds. At elevated temperatures, the boiler ash goes through the initial moisture removal, volatilization, decomposition, sintering, melting, and slag formation. At 1400 degrees C a thin layer of salt melt and a homogeneous glassy slag was formed. The experimental results indicate that leaching values of the vitrified slag are significantly reduced compared to the original boiler ash, and the vitrification could be an interesting alternative for a safer disposal of the boiler ash. Ash compacting, e.g., pelletizing can reduce volatilization and weight loss by about 50%, and would be a good option for the feed preparation before vitrification.

  7. The impact of safety analyses on the design of the Hanford Waste Vitrification Plant

    International Nuclear Information System (INIS)

    Koppenaal, T.J.; Yee, A.K.; Reisdorf, J.B.; Hall, B.W.

    1993-04-01

    Accident analyses are being performed to evaluate and document the safety of the Hanford Waste Vitrification Plant (HWVP). The safety of the HWVP is assessed by evaluating worst-case accident scenarios and determining the dose to offsite and onsite receptors. Air dispersion modeling is done with the GENII computer code. Three accidents are summarized in this paper, and their effects on the safety and the design of the HWVP are demonstrated

  8. Steady state simulation of Joule heated ceramic melter for vitrification of high level liquid waste

    Energy Technology Data Exchange (ETDEWEB)

    Sugilal, G; Wattal, P K; Theyyunni, T K [Process Engineering and Systems Development Division, Bhabha Atomic Research Centre, Mumbai (India); Iyer, K N [Department of Mechanical Engineering, Indian Inst. of Tech., Mumbai (India)

    1994-06-01

    The Joule heated ceramic melter is emerging as an attractive alternative to metallic melters for high level waste vitrification. The inherent limitations with metallic melters viz., low capacity and short melter life, are overcome in a ceramic melter which can be adopted for continuous mode of operation. The ceramic melter has the added advantage of better operational flexibility. This paper describes the three dimensional model used for simulating the complex design conditions of the ceramic melter. (author).

  9. Hanford Waste Vitrification Plant technical background document for toxics best available control technology demonstration

    Energy Technology Data Exchange (ETDEWEB)

    None

    1992-10-01

    This document provides information on toxic air pollutant emissions to support the Notice of Construction for the proposed Hanford Waste Vitrification Plant (HWVP) to be built at the the Department of Energy Hanford Site near Richland, Washington. Because approval must be received prior to initiating construction of the facility, state and federal Clean Air Act Notices of construction are being prepared along with necessary support documentation.

  10. Steady state simulation of Joule heated ceramic melter for vitrification of high level liquid waste

    International Nuclear Information System (INIS)

    Sugilal, G.; Wattal, P.K.; Theyyunni, T.K.; Iyer, K.N.

    1994-01-01

    The Joule heated ceramic melter is emerging as an attractive alternative to metallic melters for high level waste vitrification. The inherent limitations with metallic melters viz., low capacity and short melter life, are overcome in a ceramic melter which can be adopted for continuous mode of operation. The ceramic melter has the added advantage of better operational flexibility. This paper describes the three dimensional model used for simulating the complex design conditions of the ceramic melter. (author)

  11. Hanford Waste Vitrification Plant technical background document for toxics best available control technology demonstration

    International Nuclear Information System (INIS)

    1992-10-01

    This document provides information on toxic air pollutant emissions to support the Notice of Construction for the proposed Hanford Waste Vitrification Plant (HWVP) to be built at the the Department of Energy Hanford Site near Richland, Washington. Because approval must be received prior to initiating construction of the facility, state and federal Clean Air Act Notices of construction are being prepared along with necessary support documentation

  12. Corrosion study for a radioactive waste vitrification facility

    International Nuclear Information System (INIS)

    Imrich, K.J.; Jenkins, C.F.

    1993-01-01

    A corrosion monitoring program was setup in a scale demonstration melter system to evaluate the performance of materials selected for use in the Defense Waste Processing Facility (DWPF) at the DOE's Savannah River Site. The system is a 1/10 scale prototypic version of the DWPF. In DWPF, high activity radioactive waste will be vitrified and encapsulated for long term storage. During this study twenty-six different alloys, including DWPF reference materials of construction and alternate higher alloy materials, were subjected to process conditions and environments characteristic of the DWPF except for radioactivity. The materials were exposed to low pH, elevated temperature (to 1200 degree C) environments containing abrasive slurries, molten glass, mercury, halides and sulfides. General corrosion rates, pitting susceptibility and stress corrosion cracking of the materials were investigated. Extensive data were obtained for many of the reference materials. Performance in the Feed Preparation System was very good, whereas coupons from the Quencher Inlet region of the Melter Off-Gas System experienced localized attack

  13. West Valley Demonstration Project vitrification process equipment Functional and Checkout Testing of Systems (FACTS)

    International Nuclear Information System (INIS)

    Carl, D.E.; Paul, J.; Foran, J.M.; Brooks, R.

    1990-01-01

    The Vitrification Facility (VF) at the West Valley Demonstration Project was designed to convert stored radioactive waste into a stable glass for disposal in a federal repository. The Functional and Checkout Testing of Systems (FACTS) program was conducted from 1984 to 1989. During this time new equipment and processes were developed, installed, and implemented. Thirty-seven FACTS tests were conducted, and approximately 150,000 kg of glass were made by using nonradioactive materials to simulate the radioactive waste. By contrast, the planned radioactive operation is expected to produce approximately 500,000 kg of glass. The FACTS program demonstrated the effectiveness of equipment and procedures in the vitrification system, and the ability of the VF to produce quality glass on schedule. FACTS testing also provided data to validate the WVNS waste glass qualification method and verify that the product glass would meet federal repository acceptance requirements. The system was built and performed to standards which would have enabled it to be used in radioactive service. As a result, much of the VF tested, such as the civil construction, feed mixing and holding vessels, and the off-gas scrubber, will be converted for radioactive operation. The melter was still in good condition after being at temperature for fifty-eight of the sixty months of FACTS. However, the melter exceeded its recommended design life and will be replaced with a similar melter. Components that were not designed for remote operation and maintenance will be replaced with remote-use items. The FACTS testing was accomplished with no significant worker injury or environmental releases. During the last FACTS run, the VF processes approximated the remote-handling system that will be used in radioactive operations. Following this run the VF was disassembled for conversion to a radioactive process. Functional and checkout testing of new components will be performed prior to radioactive operation

  14. Feasibility study on vitrification of low- and intermediate-level radioactive waste from pressurized water reactors

    International Nuclear Information System (INIS)

    Park, J.K.; Song, M.J.

    1998-01-01

    In order to obtain annual generation volume and composition data for low- and intermediate-level radioactive waste (LILW), characteristics and generation trends for each waste which was produced at nuclear power plants (NPPs) in Korea were investigated. Of the three different types of melters, the platinum crucible was found to be most suitable for the performance of vitrification experiments and hence, was used to help better understand the optimal waste contents in borosilicate glass waste forms with respect to waste types. After the performance of vitrification experiments, compressive strength tests showed that the final waste glass product, containing up to 40 vol% of ashy pyrolyzed/oxidized at 400--800 C, showed good mechanical stability and homogeneity in the glass matrix. Economical assessment was performed with some considerations given for equipment having already been adopted for LILW treatment in Korea for four treatment strategies with melters selected from a technical assessment. For each strategy, the capital and the operation cost were estimated, and the disposal volume was calculated with reasonably estimated volume reduction factors with regard to waste type and treatment concept

  15. Investigation of microwave melting and vitrification of nuclear wastes

    International Nuclear Information System (INIS)

    Silve, J.M.

    1996-10-01

    This work deals with the treatment process of long-lived alpha-emitting wastes, developed by the CEA, and consisting of incinerating these wastes and of vitrifying the obtained ashes by micro-waves. In this study is at first presented the materials to characterize (incineration ashes, glasses) followed by measurements of their electric permittivity. A description of the melting furnace DEMW (Densification by Micro-Waves) is given as well as its electromagnetic characterization. The inductive heating of the molten glass by micro-waves has been revealed in this part. The modeling of the power transfer to the molten glass is then presented. It is based on a sectoring of the furnace in terms of the natural weakening of each of the three areas. With this model can be obtained a general formula of the power dissipated in the molten glass in terms of the attenuation and of the position of the short-circuit piston. The fourth part relates the melt tests of different glasses and is based on the technological improvements carried out in the furnace and coming from modeling. A correlation between the modeling and the tests results is proposed. A brief characterization of the obtained material allows to verify that its qualities are acceptable particularly for leaching. (O.M.)

  16. An example of toxic effluents treatment: nuclear waste vitrification

    International Nuclear Information System (INIS)

    Moncouyoux, J.P.; Teulon, F.

    1993-01-01

    The management of radioactive waste has to aim to avoid to bring nuisances to future generations whom industrial people, public authorities would be responsible. The French way of doing in radioactive waste storage is called multi-barriers, to forbid or limit radionuclides migration to the biosphere. This containment system is composed of three barriers: the waste packaging, the storage and the site or geological barrier. This way of doing can also be used for toxic industrial waste. 4 refs

  17. Vitrification and Testing of Hanford Pretreated Low Activity Waste

    International Nuclear Information System (INIS)

    Smith, Gary Lynn L.; Smith, Harry D.; Schweiger, Michael; Piepel, Gregory F.; Smith, Gary L.; Sundaram, S.K.; Spearing, Dane R.

    2002-01-01

    Actual pretreated LAW samples were vitrified to demonstrate the RPP-WTP projects ability to satisfy the LAW product ORP Phase B-1 contract requirements concerning, chemical and radionuclide reporting, waste loading, identification and quantification of crystalline and non-crystalline phases, and waste form leachability. Chemical compositions of two LAW glasses (i.e. elements (excluding oxygen) present in concentrations greater than 0.5 percent by weight) were measured using KOH and Na2O2 fusion preparation procedures. The measured wt% sodium oxide content for the AW-101 and AN-107 glasses are 17.7 and 18.3 respectively; however, it is argued herein that process knowledge, i.e. the target sodium oxide content, is better than the analytical measurement. Therefore for both LAW glasses the target oxide loading for sodium of 20 wt% is accepted. At these levels the glass meets or exceeds both the RPP-WTP glass specification and the DOE ORG contract requirement for waste sodium loading. The concentrations of 137Cs, 90Sr, 99Tc and transuranic (TRU) radionuclides for AW-101 and AN-107 are: (1) 0.231 and 0.292 Ci/m3, 0.435 and 0.005 Ci/m3, 0.019 and 0.129 Ci/m3, andlt; 0.16 andlt; 2.6 nCi/g, respectively. The ORP contract criteria for 137Cs, 90Sr and TRU (shall be less than 3 Ci/m3, 20 Ci/m3, and 100 nCi/g, respectively) are met in both glasses. The ORP contract criteria for 99Tc (shall be less than 0.1 Ci/m3) is met explicitly by AW-101 and will be met for the AN-107 glass by averaging its 99Tc content over the previous LAW glasses produced to meet the contract. After canister centerline cooling, no crystals were observed in the AW-101 and AN-107 glasses by XRD, optical examination and SEM analysis. The normalized PCT release rates of sodium, silicon, and boron at both 40 and 90 C from the AW-101 and AN-107 glasses are less than 2.0 g/m2 the ORP contract criteria

  18. High-temperature vitrification of low-level radioactive and hazardous wastes

    International Nuclear Information System (INIS)

    Schumacher, R.F.; Kielpinski, A.L.; Bickford, D.F.; Cicero, C.A.; Applewhite-Ramsey, A.; Spatz, T.L.; Marra, J.C.

    1995-01-01

    The US Department of Energy (DOE) weapons complex has numerous radioactive waste streams which cannot be easily treated with joule-heated vitrification systems. However, it appears these streams could be treated With certain robust, high-temperature, melter technologies. These technologies are based on the use of plasma torch, graphite arc, and induction heating sources. The Savannah River Technology Center (SRTC), with financial support from the Department of Energy, Office of Technology Development (OTD) and in conjunction with the sites within the DOE weapons complex, has been investigating high-temperature vitrification technologies for several years. This program has been a cooperative effort between a number of nearby Universities, specific sites within the DOE complex, commercial equipment suppliers and the All-Russian Research Institute of Chemical Technology. These robust vitrification systems appear to have advantages for the waste streams containing inorganic materials in combination with significant quantities of metals, organics, salts, or high temperature materials. Several high-temperature technologies were selected and will be evaluated and employed to develop supporting technology. A general overview of the SRTC ''High-Temperature Program'' will be provided

  19. High-temperature vitrification of low-level radioactive and hazardous wastes

    International Nuclear Information System (INIS)

    Schumacher, R.F.; Kielpinski, A.L.; Bickford, D.F.; Cicero, C.A.; Applewhite-Ramsey, A.; Spatz, T.L.; Marra, J.C.

    1995-01-01

    The US Department of Energy (DOE) weapons complex has numerous radioactive waste streams which cannot be easily treated with joule-heated vitrification systems. However, it appears that these streams could be treated with certain robust, high-temperature, melter technologies. These technologies are based on the use of plasma torch, graphite arc, and induction heating sources. The Savannah River Technology Center (SRTC), with financial support from the Department of Energy, Office of Technology Development (OTD) and in conjunction with the sites within the DOE weapons complex, has been investigating high-temperature vitrification technologies for several years. This program has been a cooperative effort between a number of nearby Universities, specific sites within the DOE complex, commercial equipment suppliers and the All-Russian Research Institute of Chemical Technology. These robust vitrification systems appear to have advantages for the waste streams containing inorganic materials in combination with significant quantities of metals, organics, salts, or high temperature materials. Several high-temperature technologies were selected and will be evaluated and employed to develop supporting technology. A general overview of the SRTC ''High-Temperature Program'' will be provided

  20. Documentation of Hanford Site independent review of the Hanford Waste Vitrification Plant Preliminary Safety Analysis Report

    International Nuclear Information System (INIS)

    Herborn, D.I.

    1993-11-01

    Westinghouse Hanford Company (WHC) is the Integrating Contractor for the Hanford Waste Vitrification Plant (HWVP) Project, and as such is responsible for preparation of the HWVP Preliminary Safety Analysis Report (PSAR). The HWVP PSAR was prepared pursuant to the requirements for safety analyses contained in US Department of Energy (DOE) Orders 4700.1, Project Management System (DOE 1987); 5480.5, Safety of Nuclear Facilities (DOE 1986a); 5481.lB, Safety Analysis and Review System (DOE 1986b) which was superseded by DOE order 5480-23, Nuclear Safety Analysis Reports, for nuclear facilities effective April 30, 1992 (DOE 1992); and 6430.lA, General Design Criteria (DOE 1989). The WHC procedures that, in large part, implement these DOE requirements are contained in WHC-CM-4-46, Nonreactor Facility Safety Analysis Manual. This manual describes the overall WHC safety analysis process in terms of requirements for safety analyses, responsibilities of the various contributing organizations, and required reviews and approvals

  1. Non-combustible waste vitrification with plasma torch melter.

    Science.gov (United States)

    Park, J K; Moon, Y P; Park, B C; Song, M J; Ko, K S; Cho, J M

    2001-05-01

    Non-combustible radioactive wastes generated from Nuclear Power Plants (NPPs) are composed of concrete, glass, asbestos, metal, sand, soil, spent filters, etc. The melting tests for concrete, glass, sand, and spent filters were carried out using a 60 kW plasma torch system. The surrogate wastes were prepared for the tests. Non-radioactive Co and Cs were added to the surrogates in order to simulate the radioactive waste. Several kinds of surrogate prepared by their own mixture or by single waste were melted with the plasma torch system to produce glassy waste forms. The characteristics of glassy waste forms were examined for the volume reduction factor (VRF) and the leach rate. The VRFs were estimated through the density measurement of the surrogates and the glassy waste forms, and were turned out to be 1.2-2.4. The EPA (Environmental Protection Agency) Toxicity Characteristic Leaching Procedure (TCLP) was used to determine the leach resistance for As, Ba, Hg, Pb, Cd, Cr, Se, Co, and Cs. The leaching index was calculated using the total content of each element in both the waste forms and the leachant. The TCLP tests resulted in that the leach rates for all elements except Co and Cs were lower than those of the Universal Treatment Standard (UTS) limits. There were no UTS limits for Co and Cs, and their leach rate & index from the experiments were resulted in around 10 times higher than those of other elements.

  2. Vitrification of high-level radioactive and hazardous wastes

    International Nuclear Information System (INIS)

    Lutze, W.

    1993-12-01

    The main objective is to summarize work conducted on glasses as waste forms for high-level radioactive fission product solutions up to the late 1980's (section I and II). Section III addresses the question, whether waste forms designed for the immobilization of radioactive residues can be used for the same purpose for hazardous wastes. Of particular interest are those types of hazardous wastes, e.g., fly ashes from municipal combustion plants, easy to convert into glasses or ceramic materials. A large number of base glass compositions has been studied to vitrify waste from reprocessing but only borosilicate glasses with melting temperatures between 1100 C and 1200 C and very good hydrolytic stability is used today. (orig./HP) [de

  3. A feasibility study on the vitrification of low-level radioactive waste

    Energy Technology Data Exchange (ETDEWEB)

    Song, Myung Jae; Park, Jong Kil; Ahn, Hee Jin [Korea Electric Power Corp. (KEPCO), Taejon (Korea, Republic of). Research Center; Cho, Jeong Mi; Choe, Young Son; Cho, Myeong Ryul [Hankuk Fiber Group (Korea, Republic of)

    1995-12-31

    A Study was carried out to investigate the feasibility of vitrification for low-and medium-level radioactive waste(LMLW). In order to understand maximum yearly generation volume and composition for each waste streams waste generation trends, which have been produced from nuclear power plants(PWR) in korea, were examined and then technical and economical assessment were performed based on the volume and composition. To select the most promising melters, technical characteristics were analyzed for several melters such as cold crucible melter heated by direct induction(CCM), cold crucible melter heated by vertical electrodes(CCVE), molten metal melter(MM), and plasma melter(PM) which were most likely to be applied to LMLW treatment. Economical assessment was carried out for several treatment strategies with selected melters and resulted in that it was desirable that non-combustibles and spent filter were vitrified with PM, and the others with CCM. For the demonstration of vitrification possibility for protective clothing, vinyl seats, spent resin, and evaporator bottoms, the surrogated wastes were paralyzed or dried at optimal conditions and than specimens contained various percentages of pyrolysis ash were prepared with lab. and pilot scale melters. Compressive strength for these specimens was measured to determine the maximum ash content in glass waste forms. (author). 27 refs., 88 figs.

  4. A feasibility study on the vitrification of low-level radioactive waste

    Energy Technology Data Exchange (ETDEWEB)

    Song, Myung Jae; Park, Jong Kil; Ahn, Hee Jin [Korea Electric Power Corp. (KEPCO), Taejon (Korea, Republic of). Research Center; Cho, Jeong Mi; Choe, Young Son; Cho, Myeong Ryul [Hankuk Fiber Group (Korea, Republic of)

    1996-12-31

    A Study was carried out to investigate the feasibility of vitrification for low-and medium-level radioactive waste(LMLW). In order to understand maximum yearly generation volume and composition for each waste streams waste generation trends, which have been produced from nuclear power plants(PWR) in korea, were examined and then technical and economical assessment were performed based on the volume and composition. To select the most promising melters, technical characteristics were analyzed for several melters such as cold crucible melter heated by direct induction(CCM), cold crucible melter heated by vertical electrodes(CCVE), molten metal melter(MM), and plasma melter(PM) which were most likely to be applied to LMLW treatment. Economical assessment was carried out for several treatment strategies with selected melters and resulted in that it was desirable that non-combustibles and spent filter were vitrified with PM, and the others with CCM. For the demonstration of vitrification possibility for protective clothing, vinyl seats, spent resin, and evaporator bottoms, the surrogated wastes were paralyzed or dried at optimal conditions and than specimens contained various percentages of pyrolysis ash were prepared with lab. and pilot scale melters. Compressive strength for these specimens was measured to determine the maximum ash content in glass waste forms. (author). 27 refs., 88 figs.

  5. Subsurface Planar Vitrification Treatment of Problematic TRU Wastes: Status of a Technology Demonstration Program

    International Nuclear Information System (INIS)

    Morse, M.K.; Nowack, B.R.; Thompson, L.E.

    2006-01-01

    This paper provides a status of the In Situ Transuranic Waste Delineation and Removal Project in which the GeoMelt R Subsurface Planar Vitrification TM (SPV TM ) process is being evaluated for the in situ treatment of burial sites containing remote handled mixed transuranic (TRU) waste. The GeoMelt R SPV TM process was invented and patented by Geosafe Corporation. AMEC holds the exclusive worldwide license to use this technology. The current project is part of a three-phase demonstration program to evaluate the effectiveness of the GeoMelt R SPV TM process to treat waste contained in vertical pipe units (VPUs) and caissons that were used for the disposal of remote handled transuranic wastes located at Hanford's 618-10 and 618-11 burial grounds. This project is being performed for the US Department of Energy (DOE) for use at the Hanford site and other DOE installations. The Phase I evaluation determined that removal and treatment of the 618-10/11 VPUs are beyond what can be safely accomplished using conventional excavation methods. Accordingly, a careful stepwise non-intrusive delineation approach and treatment using the GeoMelt R SPV TM technology, followed by removal, characterization, and disposal of the resulting inert vitrified mass was identified as the preferred alternative. Phase II of the project, which started in July 2004, included a full-scale non-radioactive demonstration of AMEC's GeoMelt R SPV TM process on a mock VPU configured to match the actual VPUs. The non-radioactive demonstration (completed in May 2005) was performed to confirm the approach and design before proceeding to a radioactive ('hot') demonstration on an actual VPU. This demonstration took approximately 130 hours, processed the entire mock VPU, and resulted in a vitrified monolith weighing an estimated 90 tonnes. [1] Plans for a radioactive demonstration on an actual VPU are being developed for CY 2006. In addition to demonstrating GeoMelt R SPV TM , delineation techniques are being

  6. Chloride removal from vitrification offgas

    Energy Technology Data Exchange (ETDEWEB)

    Slaathaug, E.J. [Westinghouse Hanford Co., Richland, WA (United States)

    1995-06-01

    This study identified and investigated techniques of selectively purging chlorides from the low-level waste (LLW) vitrification process with the purge stream acceptable for burial on the Hanford Site. Chlorides will be present in high concentration in several individual feeds to the LLW Vitrification Plant. The chlorides are highly volatile in combustion type melters and are readily absorbed by wet scrubbing of the melter offgas. The Tank Waste Remediation System (TWRS) process flow sheets show that the resulting chloride rich scrub solution is recycled back to the melter. The chlorides must be purged from the recycle loop to prevent the buildup of excessively high chloride concentrations.

  7. Chloride removal from vitrification offgas

    International Nuclear Information System (INIS)

    Slaathaug, E.J.

    1995-01-01

    This study identified and investigated techniques of selectively purging chlorides from the low-level waste (LLW) vitrification process with the purge stream acceptable for burial on the Hanford Site. Chlorides will be present in high concentration in several individual feeds to the LLW Vitrification Plant. The chlorides are highly volatile in combustion type melters and are readily absorbed by wet scrubbing of the melter offgas. The Tank Waste Remediation System (TWRS) process flow sheets show that the resulting chloride rich scrub solution is recycled back to the melter. The chlorides must be purged from the recycle loop to prevent the buildup of excessively high chloride concentrations

  8. Equipment experience in a radioactive LFCM [liquid-fed ceramic melter] vitrification facility

    International Nuclear Information System (INIS)

    Holton, L.K. Jr.; Dierks, R.D.; Sevigny, G.J.; Goles, R.W.; Surma, J.E.; Thomas, N.M.

    1986-11-01

    Since October 1984, the Pacific Northwest Laboratory (PNL) has operated a pilot-scale radioactive liquid-fed ceramic melter (RLFCM) vitrification process in shielded manipulator hot cells. This vitrification facility is being operated for the Department of Energy (DOE) to remotely test vitrification equipment components in a radioactive environment and to develop design and operation data that can be applied to production-scale projects. This paper summarizes equipment and process experience obtained from the operations of equipment systems for waste feeding, waste vitrification, canister filling, canister handling, and vitrification off-gas treatment

  9. Defense waste processing facility precipitate hydrolysis process

    International Nuclear Information System (INIS)

    Doherty, J.P.; Eibling, R.E.; Marek, J.C.

    1986-03-01

    Sodium tetraphenylborate and sodium titanate are used to assist in the concentration of soluble radionuclide in the Savannah River Plant's high-level waste. In the Defense Waste Processing Facility, concentrated tetraphenylborate/sodium titanate slurry containing cesium-137, strontium-90 and traces of plutonium from the waste tank farm is hydrolyzed in the Salt Processing Cell forming organic and aqueous phases. The two phases are then separated and the organic phase is decontaminated for incineration outside the DWPF building. The aqueous phase, containing the radionuclides and less than 10% of the original organic, is blended with the insoluble radionuclides in the high-level waste sludge and is fed to the glass melter for vitrification into borosilicate glass. During the Savannah River Laboratory's development of this process, copper (II) was found to act as a catalyst during the hydrolysis reactions, which improved the organic removal and simplified the design of the reactor

  10. Vitrification of high level nuclear waste inside ambient temperature disposal containers using inductive heating: The SMILE system

    International Nuclear Information System (INIS)

    Powell, J.; Reich, M.; Barletta, R.

    1996-01-01

    A new approach, termed SMILE (Small Module Inductively Loaded Energy), for the vitrification of high level nuclear wastes (HLW) is described. Present vitrification systems liquefy the HLW solids and associated frit material in large high temperature melters. The molten mix is then poured into small (∼1 m 3 ) disposal canisters, where it solidifies and cools. SMILE eliminates the separate, large high temperature melter. Instead, the BLW solids and frit melt inside the final disposal containers, using inductive heating. The contents then solidify and cool in place. The SMILE modules and the inductive heating process are designed so that the outer stainless can of the module remains at near ambient temperature during the process cycle. Module dimensions are similar to those of present disposal containers. The can is thermally insulated from the high temperature inner container by a thin layer of refractory alumina firebricks. The inner container is a graphite crucible lined with a dense alumina refractory that holds the HLW and fiit materials. After the SMILE module is loaded with a slurry of HLW and frit solids, an external multi-turn coil is energized with 30-cycle AC current. The enclosing external coil is the primary of a power transformer, with the graphite crucible acting as a single turn ''secondary.'' The induced current in the ''secondary'' heats the graphite, which in turn heats the HLW and frit materials. The first stage of the heating process is carried out at an intermediate temperature to drive off remnant liquid water and water of hydration, which takes about 1 day. The small fill/vent tube to the module is then sealed off and the interior temperature raised to the vitrification range, i.e., ∼1200C. Liquefaction is complete after approximately 1 day. The inductive heating then ceases and the module slowly loses heat to the environment, allowing the molten material to solidify and cool down to ambient temperature

  11. Elaboration and experimental study of the Borosilicate glass GP 98/12 for the vitrification of the radioactive wastes of KfKarlsruhe Centre (R.F.A.)

    International Nuclear Information System (INIS)

    Ghezal, A.

    1987-09-01

    The transformation into a vitrified block of highly radioactive liquid wastes is actually the best solution for the storage in long run. In West Germany, the research institute in the field of nuclear energy (KfK) has been oriented in this way by developing industrial processes of vitrification and by following studies on the behaviour of the final products. For the fission products, the chosen glasses present good stability characteristics and are used as a first barrier during confinement. Our work, which is part of the research program on radioactive waste vitrification, consists of preparing borosilicate glass GP 98/12 and studying physical and chemical characteristics. We have also contributed to the development and the realization of glass blocks sampling system prepared at pilot scale

  12. WEEE directive application: vitrification of e-waste

    International Nuclear Information System (INIS)

    Silva, A.C.; Pidone, L.; Mello-Castanho, S.R.H.

    2011-01-01

    The aim of the WEEE directive is the electrical and electronic equipment waste (e-waste) mitigation and reduce life-cycle-end environmental impact of the this kind of equipment. Currently applied to electrical and electronic equipment manufacturers and distributors in European Union, it's Pigovian principle based, where the person that place potentially polluting products at the environment, is also legal and financial responsible for the resultant life-cycle-end pollution. This policy is a worldwide trend, and implies a growing demand in the search for new proper waste disposal technological solutions. In this context of broad spectrum, are also entered the medical equipment that make use of electronic devices. This study aims to obtain glasses which can be used as a product of commercial value containing up to 40% by mass of hospital apparatus e-waste. The residues were previously crushed and calcined. Copper and iron aventurine glass were prepared through the modification of the basic composition of soda-lime-borosilicate glass. After the melting temperature of 1300°C, the glasses were characterized by FT-IR and XRD. The chemical stability was evaluated by hydrolytic attack test. The glasses showed a high chemistry and environmental stability, like commercial soda-lime glass, in addition the obtained material present attractive appearance, allowing its use in decoration or architecture products. (author)

  13. Vitrification facility at the West Valley Demonstration Project

    International Nuclear Information System (INIS)

    DesCamp, V.A.; McMahon, C.L.

    1996-07-01

    This report is a description of the West Valley Demonstration Project's vitrification facilities from the establishment of the West Valley, NY site as a federal and state cooperative project to the completion of all activities necessary to begin solidification of radioactive waste into glass by vitrification. Topics discussed in this report include the Project's background, high-level radioactive waste consolidation, vitrification process and component testing, facilities design and construction, waste/glass recipe development, integrated facility testing, and readiness activities for radioactive waste processing

  14. Design and operating features of the high-level waste vitrification system for the West Valley demonstration project

    International Nuclear Information System (INIS)

    Siemens, D.H.; Beary, M.M.; Barnes, S.M.; Berger, D.N.; Brouns, R.A.; Chapman, C.C.; Jones, R.M.; Peters, R.D.; Peterson, M.E.

    1986-03-01

    A liquid-fed joule-heated ceramic melter system is the reference process for immobilization of the high-level liquid waste in the US and several foreign countries. This system has been under development for over ten years at Pacific Northwest Laboratory and other national laboratories operated for the US Department of Energy. Pacific Northwest Laboratory contributed to this research through its Nuclear Waste Treatment Program and used applicable data to design and test melters and related systems using remote handling of simulated radioactive wastes. This report describes the equipment designed in support of the high-level waste vitrification program at West Valley, New York. Pacific Northwest Laboratory worked closely with West Valley Nuclear Services Company to design a liquid-fed ceramic melter, a liquid waste preparation and feed tank and pump, an off-gas treatment scrubber, and an enclosed turntable for positioning the waste canisters. Details of these designs are presented including the rationale for the design features and the alternatives considered

  15. Remote maintenance techniques in the furnace cell of a high level waste vitrification plant

    International Nuclear Information System (INIS)

    Selig, M.

    1983-01-01

    Remote controlled maintenance and changing techniques for the furnace of a vitrification plant for radioactive waste was developed and tested on a 1:1 model. The model was fitted out with imitation main components, remote control equipment, lead-ins and the complete tubing so that the trials could be carried out in a manner replicating as closely as possible the situation found under operating conditions. The development of remote-handled tube cable connectors, tube cable jumpers and plugs and sockets was an important aspect of the developmental programme. (orig.) [de

  16. Hanford Waste Vitrification Plant technical background document for best available radionuclide control technology demonstration

    Energy Technology Data Exchange (ETDEWEB)

    Carpenter, A.B.; Skone, S.S.; Rodenhizer, D.G.; Marusich, M.V. (Ebasco Services, Inc., Bellevue, WA (USA))

    1990-10-01

    This report provides the background documentation to support applications for approval to construct and operate new radionuclide emission sources at the Hanford Waste Vitrification Plant (HWVP) near Richland, Washington. The HWVP is required to obtain permits under federal and state statutes for atmospheric discharges of radionuclides. Since these permits must be issued prior to construction of the facility, draft permit applications are being prepared, as well as documentation to support these permits. This report addresses the applicable requirements and demonstrates that the preferred design meets energy, environmental, and economic criteria for Best Available Radionuclide Control Technology (BARCT) at HWVP. 22 refs., 11 figs., 25 tabs.

  17. Hanford Waste Vitrification Plant technical background document for best available radionuclide control technology demonstration

    International Nuclear Information System (INIS)

    Carpenter, A.B.; Skone, S.S.; Rodenhizer, D.G.; Marusich, M.V.

    1990-10-01

    This report provides the background documentation to support applications for approval to construct and operate new radionuclide emission sources at the Hanford Waste Vitrification Plant (HWVP) near Richland, Washington. The HWVP is required to obtain permits under federal and state statutes for atmospheric discharges of radionuclides. Since these permits must be issued prior to construction of the facility, draft permit applications are being prepared, as well as documentation to support these permits. This report addresses the applicable requirements and demonstrates that the preferred design meets energy, environmental, and economic criteria for Best Available Radionuclide Control Technology (BARCT) at HWVP. 22 refs., 11 figs., 25 tabs

  18. Powder technological vitrification of simulated high-level waste

    International Nuclear Information System (INIS)

    Gahlert, S.

    1988-03-01

    High-level waste simulate from the reprocessing of light water reactor and fast breeder fuel was vitrified by powder technology. After denitration with formaldehyde, the simulated HLW is mixed with glass frit and simultaneously dried in an oil-heated mixer. After 'in-can calcination' for at least 24 hours at 850 or 950 K (depending on the type of waste and glass), the mixture is hot-pressed in-can for several hours at 920 or 1020 K respectively, at pressures between 0.4 and 1.0 MPa. The technology has been demonstrated inactively up to diameters of 30 cm. Leach resistance is significantly enhanced when compared to common borosilicate glasses by the utilization of glasses with higher silicon and aluminium content and lower sodium content. (orig.) [de

  19. Glass and nuclear wastes

    International Nuclear Information System (INIS)

    Sombret, C.

    1982-10-01

    Glass shows interesting technical and economical properties for long term storage of solidified radioactive wastes by vitrification or embedding. Glass composition, vitrification processes, stability under irradiation, thermal stability and aqueous corrosion are studied [fr

  20. Vitrification of low-level radioactive waste in a slagging combustor

    International Nuclear Information System (INIS)

    Holmes, M.J.; Downs, W.; Higley, B.A.

    1995-07-01

    The suitability of a Babcock ampersand Wilcox cyclone furnace to vitrify a low-level radioactive liquid waste was evaluated. The feed stream contained a mixture of simulated radioactive liquid waste and glass formers. The U.S. Department of Energy is testing technologies to vitrify over 60,000,000 gallons of this waste at the Hanford site. The tests reported here demonstrated the technical feasibility of Babcock ampersand Wilcox's cyclone vitrification technology to produce a glass for near surface disposal. Glass was produced over a period of 24-hours at a rate of 100 to 150 lb/hr. Based on glass analyses performed by an independent laboratory, all of the glass samples had leachabilities at least as low as those of the laboratory glass that the recipe was based upon. This paper presents the results of this demonstration, and includes descriptions of feed preparation, glass properties, system operation, and flue gas composition. The paper also provides discussions on key technical issues required to match cyclone furnace vitrification technology to this U.S. Department of Energy Hanford site application

  1. Study of the ideal vitrification conditions of sodium containing waste after oxidation on a fluidized bed

    International Nuclear Information System (INIS)

    Petitfour, B.; Rahier, A.

    1997-08-01

    The Belgian Nuclear Research Centre SCK-CEN has patented a new process for the treatment of metallic sodium. This process is fully integrated since it allows to vitrify easily the mixture resulting from the oxidation step. To ensure the link between the treatment and the conditioning, the vitrification conditions have been studied. It is confirmed that an adequate control of the temperature decrease during the vitrification is essential to obtain a product whose area is well known and controlled. Also, the release of Cs and Co has been examined through leaching tests. The study has led to the choice of adequate composition ranges for SiO 2 , Na 2 O, Al 2 O 3 , B 2 O 3 and CaO. Further studies will be carried out to assess the possible use of vitro-crystalline materials for long term conditioning. vitro-crystalline materials for long term conditioning

  2. Mathematical Modeling of Conversion Kinetics during Vitrification of Nuclear Waste

    International Nuclear Information System (INIS)

    Pokorny, Richard; Pierce, David A.; Chun, Jae Hun; Hrma, Pavel

    2012-01-01

    The last part of the high-level waste (HLW) glass melter that has not yet been fully understood, not to mention mathematically modeled, is the cold cap. Cold cap is a layer of dry melter feed, a mixture of the HLW with glass forming and modifying additives. It floats on the pool of molten glass from which it receives the heat necessary for melting. Mathematical modeling of the cold cap solves differential equations that express the mass and energy balances for the feed-to-glass conversion within the cold cap. The feed-to-glass conversion consists of multiple chemical reactions and phase transitions. Reaction enthalpies and mass losses to gases evolved provide an important input for the cold cap modeling. In this study, we measured the kinetics of cold cap reactions using the non-isothermal thermo-gravimetric analysis (TGA) and differential scanning calorimetry (DSC). These thermoanalytical techniques show multiple overlapping peaks, necessitating the development of a deconvolution method for the determination of the kinetics of major reactions needed for cold cap modeling. Assuming that the cold cap reactions are independent, we expressed the overall rate as a sum of rates of individual reactions that we treat as Arrheniustype processes with a power-law based kinetics. Accordingly, we fitted to experimental data the following equation: dx/dT=1/Φ N Σ 1 w i A i (1-x i ) ni exp(-B i /T) (1) where x is the fraction of material reacted, T is temperature, Φ is the heating rate, wi the weight of the i th reaction (the fraction of the total mass loss caused by the i th reaction), Ai is the i th reaction pre-exponential factor, B i is the i th reaction activation energy, and n i is the i th reaction (apparent) reaction order. Because HLW melter feeds contain a large number of constituents, such as oxides, acids, hydroxides, oxyhydrates, and ionic salts, the number of cold cap reactions is very large indeed. For example, hydroxides, oxyhydrates, boric acid, and various

  3. Challenges in development of matrices for vitrification of old legacy waste and high-level radioactive waste generated from reprocessing of AHWR and FBR spent fuel

    International Nuclear Information System (INIS)

    Kaushik, C.P.

    2012-01-01

    Majority of radioactivity in entire nuclear fuel cycle is concentrated in HLW. A three step strategy for management of HLW has been adopted in India. This involves immobilization of waste oxides in stable and inert solid matrices, interim retrievable storage of the conditioned waste product under continuous cooling and disposal in deep geological formations. Glass has been accepted as most suitable matrix world-wide for immobilization of HLW, because of its attractive features like ability to accommodate wide range of waste constituents, modest processing temperatures, adequate chemical, thermal and radiation stability. Borosilicate glass matrix developed by BARC in collaboration with CGCRI has been adopted in India for immobilization of HLW. In view of compositional variation of HLW from site to site, tailor make changes in the glass formulations are often necessary to incorporate all the waste constituents and having the product of desirable characteristics. The vitrified waste products made with different glass formulations and simulated waste need to be characterized for chemical durability, thermal stability, homogeneity etc. before finalizing a suitable glass formulation. The present extended abstract summarises the studies carried out for development of glass formulations for vitrification of legacy waste and futuristic waste likely to be generated from AHWR and FBR having wide variations in their compositions. The presently stored HLW at Trombay is characterized by significant concentrations of uranium, sodium and sulphate in addition to fission products, corrosion products and small amount of other actinides

  4. Slurry sampling in a radioactive waste vitrification facility

    International Nuclear Information System (INIS)

    Steimke, J.L.

    1995-01-01

    The next total-system performance-assessment (TSPA) analyses are designed to aid DOE in performing an ''investment analysis'' for Yucca Mountain. This TSPA must try to bound the uncertainties for several issues that will contribute to the decision whether the US should proceed with the development of a nuclear-waste repository at Yucca Mountain. Because site-characterization experiments and data collection will continue for the foreseeable future, the next TSPA (called TSPA-IA) will again only be able to use partially developed models and partial data sets. In contrast to previous analyses however, TSPA-IA must address more specific questions to be of assistance to the investment-analysis deliberations

  5. Los Alamos National Laboratory simulated sludge vitrification demonstration

    International Nuclear Information System (INIS)

    Cicero, C.A.; Bickford, D.F.; Bennert, D.M.; Overcamp, T.J.

    1994-01-01

    Technologies are being developed to convert hazardous and mixed wastes to a form suitable for permanent disposal. Vitrification, which has been declared the Best Demonstrated Available Technology (BDAT) for high-level radioactive waste disposal by the EPA, is capable of producing a highly durable wasteform that minimizes disposal volumes through organic destruction, moisture evaporation, and porosity reduction. However, this technology must be demonstrated over a range of waste characteristics, including compositions, chemistries, moistures, and physical characteristics to ensure that it is suitable for hazardous and mixed waste treatment. This project plans to demonstrate vitrification of simulated wastes that are considered representatives of wastes found throughout the DOE complex. For the most part, the primary constituent of the wastes is flocculation aids, such as Fe(OH) 3 , and natural filter aids, such as diatomaceous earth and perlite. The filter aids consist mostly of silica, which serves as an excellent glass former; hence, the reason why vitrification is such a viable option. LANL is currently operating a liquid waste processing plant which produces an inorganic sludge similar to other waste water treatment streams. Since this waste has characteristics that make it suitable for vitrification and the likelihood of success is high, it shall be tested at CU. The objective of this task is to characterize the process behavior and glass product formed upon vitrification of simulated LANL sludge. The off-gases generated from the production runs will also be characterized to help further develop vitrification processes for mixed and low level wastes

  6. Denitration and chemical precipitation of medium level liquid wastes and conditioning of high level wastes from low level liquid wastes by a roll dryer and subsequent vitrification

    International Nuclear Information System (INIS)

    Halaszovich, S.; Dix, S.; Harms, R.

    1987-01-01

    Medium level liquid waste (MAW) from the reprocessing need after being fixed in cement an additional shielding to meet required radiation limits for handling and transportation. Normally this shielding consists of concrete and its weight and volume is several times higher than that of the waste product itself. By means of caesium separation using nickel-potassium-hexacyanoferrate and after few years of interim storage waiting for the decay of Ruthenium and Antimony the activities will be reduced below permissible values. (13 MBq/l in waste solution for Cs, 28 MBq/l for Sb and 34 MBq/l for Ru). Below these limits there is no need for additional shielding after cementation in a 400 l drum. Experimental results show, that Caesium can be precipitated and separated effectively not only in laboratory but also in a larger scale under hot cell conditions. The process investigated in this work has been developed from the FIPS process for vitrification of highly radioactive fission product solutions. It consists of: denitration, precipitation, sludge separation, drying and melting

  7. Baseline tests for arc melter vitrification of INEL buried wastes. Volume 1: Facility description and summary data report

    International Nuclear Information System (INIS)

    Oden, L.L.; O'Connor, W.K.; Turner, P.C.; Soelberg, N.R.; Anderson, G.L.

    1993-01-01

    This report presents field results and raw data from the Buried Waste Integrated Demonstration (BWID) Arc Melter Vitrification Project Phase 1 baseline test series conducted by the Idaho National Engineering Laboratory (INEL) in cooperation with the U.S. Bureau of Mines (USBM). The baseline test series was conducted using the electric arc melter facility at the USBM Albany Research Center in Albany, Oregon. Five different surrogate waste feed mixtures were tested that simulated thermally-oxidized, buried, TRU-contaminated, mixed wastes and soils present at the INEL. The USBM Arc Furnace Integrated Waste Processing Test Facility includes a continuous feed system, the arc melting furnace, an offgas control system, and utilities. The melter is a sealed, 3-phase alternating current (ac) furnace approximately 2 m high and 1.3 m wide. The furnace has a capacity of 1 metric ton of steel and can process as much as 1,500 lb/h of soil-type waste materials. The surrogate feed materials included five mixtures designed to simulate incinerated TRU-contaminated buried waste materials mixed with INEL soil. Process samples, melter system operations data and offgas composition data were obtained during the baseline tests to evaluate the melter performance and meet test objectives. Samples and data gathered during this program included (a) automatically and manually logged melter systems operations data, (b) process samples of slag, metal and fume solids, and (c) offgas composition, temperature, velocity, flowrate, moisture content, particulate loading and metals content. This report consists of 2 volumes: Volume I summarizes the baseline test operations. It includes an executive summary, system and facility description, review of the surrogate waste mixtures, and a description of the baseline test activities, measurements, and sample collection. Volume II contains the raw test data and sample analyses from samples collected during the baseline tests

  8. Sodalite as a vehicle to increase Re retention in waste glass simulant during vitrification

    Energy Technology Data Exchange (ETDEWEB)

    Luksic, Steven A., E-mail: steven.luksic@pnnl.gov; Riley, Brian J.; Parker, Kent E.; Hrma, Pavel

    2016-10-15

    Technetium (Tc) retention during Hanford waste vitrification can be increased if the volatility can be controlled. Incorporating Tc into a thermally stable mineral phase, such as sodalite, is one way to achieve increased retention. Here, rhenium (Re)-bearing sodalite was tested as a vehicle to transport perrhenate (ReO{sub 4}{sup −}), a nonradioactive surrogate for pertechnetate (TcO{sub 4}{sup −}), into high-level (HLW) and low-activity waste (LAW) glass simulants. After melting HLW and LAW simulant feeds, the retention of Re in the glass was measured and compared with the Re retention in glass prepared from a feed containing Re{sub 2}O{sub 7}. Phase analysis of sodalite in both these glasses across a profile of temperatures describes the durability of Re-sodalite during the feed-to-glass transition. The use of Re sodalite improved the Re retention by 21% for HLW glass and 85% for LAW glass, demonstrating the potential improvement in Tc-retention if TcO{sub 4}{sup −} were to be encapsulated in a Tc-sodalite prior to vitrification. - Highlights: • Re retention is improved by incorporation into sodalite structure. • LAW-type glass shows lower retention but larger improvement with Re-sodalite. • Sodalite is stable to higher temperatures in high-alumina glass melts.

  9. In situ vitrification of a mixed-waste contaminated soil site: The 116-B-6A crib at Hanford

    Energy Technology Data Exchange (ETDEWEB)

    Luey, J.; Koegler, S.S.; Kuhn, W.L.; Lowery, P.S.; Winkelman, R.G.

    1992-09-01

    The first large-scale mixed-waste test of in situ vitrification (ISV) has been completed. The large-scale test was conducted at an actual contaminated soil site, the 116-B-6A crib, on the Department of Energy's Hanford Site. The large-scale test was a demonstration of the ISV technology and not an interim action for the 116-B-6A crib. This demonstration has provided technical data to evaluate the ISV process for its potential in the final disposition of mixed-waste contaminated soil sites at Hanford. Because of the test's successful completion. technical data on the vitrified soil are available on how well the process incorporates transuranics and heavy metals into the waste form. how well the form resists leaching of transuranics and heavy metals. how well the process handles sites with high combustible loadings, and the important site parameters which may affect the achievable process depth. This report describes the 116-B-6A crib site, the objectives of the ISV demonstration, the results in terms of the objectives, and the overall process performance.

  10. Investigation of potential for occurrence of molten soil displacement events during in situ vitrification of combustible wastes

    International Nuclear Information System (INIS)

    Roberts, J.S.; Strachan, C.W.; Luey, J.

    1993-02-01

    Computer simulations are used to investigate the application of in situ vitrification (ISV) for processing contaminated soil containing high loadings of solid, compressible waste material, typical of landfills and solid waste trenches. Specifically, these simulations predict whether significant displacement of molten soil, due to large, 1 to 2 m diameter, gas bubbles rising up through the ISV melt, are likely to occur during processing of combustible waste-loaded sites. These bubbles are believed to originate from high-pressure regions below the melt caused by vaporization of water and gases generated by the combustion, volatilization, or pyrolyzation of combustible materials in the waste. Simulations were run using the TOUGH2 computer code to predict pressures underneath the ISV melt TOUGH2 is an unsaturated groundwater modeling code capable of treating non-isothermal problems. These simulations include moving melt front and simple pyrolysis models and investigate how the gas pressure in the soil below the melt is affected by melt progression rate, soil permeability, combustible and impermeable material loading. The following, conclusions have been drawn based on the TOUGH2 simulations

  11. Small-scale demonstration of high-level radioactive waste processing and solidification using actual SRP waste

    International Nuclear Information System (INIS)

    Okeson, J.K.; Galloway, R.M.; Wilhite, E.L.; Woolsey, G.B.; Ferguson, R.B.

    1980-01-01

    A small-scale demonstration of the high-level radioactive waste solidification process by vitrification in borosilicate glass is being conducted using 5-6 liter batches of actual waste. Equipment performance and processing characteristics of the various unit operations in the process are reported and, where appropriate, are compared to large-scale results obtained with synthetic waste

  12. Small-scale, joule-heated melting of Savannah River Plant waste glass. I. Factors affecting large-scale vitrification tests

    International Nuclear Information System (INIS)

    Plodinec, M.J.; Chismar, P.H.

    1979-10-01

    A promising method of immobilizing SRP radioactive waste solids is incorporation in borosilicate glass. In the reference vitrification process, called joule-heated melting, a mixture of glass frit and calcined waste is heated by passage of an electric current. Two problems observed in large-scale tests are foaming and formation of an insoluble slag. A small joule-heated melter was designed and built to study problems such as these. This report describes the melter, identifies factors involved in foaming and slag formation, and proposes ways to overcome these problems

  13. Low-Level Waste Vitrification Plant Project contracting strategy decision analysis report

    Energy Technology Data Exchange (ETDEWEB)

    Felise, P.; Phillips, J.D.

    1994-10-17

    Ten basic contracting strategies were developed after a review of past strategies that had been used at the Hanford Site, other US Department of Energy (DOE) sites, other US government agencies, and in the private sector. As applicable to the Low-Level Waste Vitrification Plant (LLWVP) Project, each strategy was described and depicted in a schedule format to assess compatibility with the Hanford Federal Facility Agreement and Consent Order, al so known as the Tri-Party Agreement (Ecology et al. 1994) milestones, key decision points, and other project requirements. The-pro and con aspects of each strategy also were tabulated. Using this information as a basis, the LLWVP Project team members, along with representatives of Tank Waste Remediation System (TWRS) Engineering, TWRS Programs, and Procurement Materials Management, formed a Westinghouse Hanford Company (WHC) evaluation team to select the best strategy. Kepner-Tregoe decision analysis techniques were used in facilitated meetings to arrive at the best balanced choice.

  14. Low-Level Waste Vitrification Plant Project contracting strategy decision analysis report

    International Nuclear Information System (INIS)

    Felise, P.; Phillips, J.D.

    1994-01-01

    Ten basic contracting strategies were developed after a review of past strategies that had been used at the Hanford Site, other US Department of Energy (DOE) sites, other US government agencies, and in the private sector. As applicable to the Low-Level Waste Vitrification Plant (LLWVP) Project, each strategy was described and depicted in a schedule format to assess compatibility with the Hanford Federal Facility Agreement and Consent Order, al so known as the Tri-Party Agreement (Ecology et al. 1994) milestones, key decision points, and other project requirements. The-pro and con aspects of each strategy also were tabulated. Using this information as a basis, the LLWVP Project team members, along with representatives of Tank Waste Remediation System (TWRS) Engineering, TWRS Programs, and Procurement Materials Management, formed a Westinghouse Hanford Company (WHC) evaluation team to select the best strategy. Kepner-Tregoe decision analysis techniques were used in facilitated meetings to arrive at the best balanced choice

  15. First Commercial US Mixed Waste Vitrification Facility: Permits, Readiness Reviews, and Delisting of Final Wasteform

    International Nuclear Information System (INIS)

    Pickett, J.B.; Norford, S.W.; Diener, G.A.

    1998-01-01

    Westinghouse Savannah River Co. (WSRC) contracted GTS Duratek (Duratek) to construct and operate the first commercial vitrification facility to treat an F-006 mixed (radioactive/hazardous) waste in the United States. The permits were prepared and submitted to the South Carolina state regulators by WSRC - based on a detailed design by Duratek. Readiness Assessments were conducted by WSRC and Duratek at each major phase of the operation (sludge transfer, construction, cold and radioactive operations, and a major restart) and approved by the Savannah River Department of Energy prior to proceeding. WSRC prepared the first 'Upfront Delisting' petition for a vitrified mixed waste. Lessons learned with respect to the permit strategy, operational assessments, and delisting from this 'privatization' project will be discussed

  16. Behavior of mercury in high-temperature vitrification processes

    International Nuclear Information System (INIS)

    Goles, R.W.; Holton, K.K.; Sevigny, G.J.

    1992-01-01

    This paper reports that the Pacific Northwest Laboratory (PNL) has evaluated the waste processing behavior of mercury in simulated defense waste. A series of tests were performed under various operating conditions using an experimental-scale liquid-fed ceramic melter (LFCM). This solidification technology had no detectable capacity for incorporating mercury into its product, borosilicate glass. Chemically, the condensed mercury effluent was composed almost entirely of chlorides, and except in a low-temperature test, Hg 2 Cl 2 was the primary chloride formed. As a result, combined mercury accounted for most of the insoluble mass collected by the process quench scrubber. Although macroscopic quantities of elemental mercury were never observed in process secondary waste streams, finely divided and dispersed mercury that blackened all condensed Hg 2 Cl 2 residues was capable of saturating the quenched process exhaust with mercury vapor. The vapor pressure of mercury, however, in the quenched melter exhaust was easily and predictably controlled with the off-gas stream chiller

  17. EFFECT OF MELTER-FEED-MAKEUP ON VITRIFICATION PROCESS

    International Nuclear Information System (INIS)

    Kruger, A.A.; Hrma, P.R.; Schweiger, M.J.; Humrickhouse, C.J.; Moody, J.A.; Tate, R.M.; Tegrotenhuis, N.E.; Arrigoni, B.M.; Rodriguez, C.P.

    2009-01-01

    Increasing the rate of glass processing in the Hanford Tank Waste Treatment and Immobilization Plant (WTP) will allow shortening the life cycle of waste cleanup at the Hanford Site. While the WTP melters have approached the limit of increasing the rate of melting by enhancing the heat transfer rate from molten glass to the cold cap, a substantial improvement can still be achieved by accelerating the feed-to-glass conversion kinetics. This study investigates how the feed-to-glass conversion process responds to the feed makeup. By identifying the means of control of primary foam formation and silica grain dissolution, it provides data needed for a meaningful and economical design of large-scale experiments aimed at achieving faster melting

  18. The KS-KT-100 plant for two-stage vitrification of radioactive waste: results of tests with simulators

    International Nuclear Information System (INIS)

    Davydov, V.I.; Dobrygin, P.G.; Dolgov, V.V.; Sergeev, G.A.

    1976-01-01

    The Soviet Union has developed a two-stage process for phosphate vitrification of liquid radioactive waste involving the use, at the initial stage, of calcination in the pseudo-liquefied layer, followed by melting of the calcinate in a ceramic crucible (second stage). On the basis of the laboratory studies and bench tests using experimental equipment, the authors have developed and tried out an enlarged plant - the KS-KT-100. The plant includes units for preparing the solution, evaporation, calcination, melting and gas purification. The initial solution containing 240 g/litre of aluminium nitrate, 125 g/litre of sodium nitrate, 120 to 130 g/litre of orthophosphoric acid, and 90 to 150 g/litre of industrial molasses simulated fluxed nitrate waste. The tests have shown that the various units operate satisfactorily. The authors have determined the technological parameters for evaporation, calcination of the solution and melting of the calcinate. The presence of molasses in the solution (150 g/litre) makes it possible to decompose and distil 40% of the nitrate ion during evaporation. The calcination temperature is 350 to 400 0 C, and the fluidization rate 1.5 m/s. The capacity of the plant for the initial solution is 100 litres/h, for the evaporated solution 65 litres/h, and for the glass 20 kg/h. The efficiency of the gas purification system ranges between 10 7 and 10 9 . The test results show the feasibility of the two-stage method of vitrification in actual practice. (author)

  19. Hanford waste vitrification plant hydrogen generation study: Preliminary evaluation of alternatives to formic acid

    International Nuclear Information System (INIS)

    King, R.B.; Bhattacharyya, N.K.; Kumar, V.

    1996-02-01

    Oxalic, glyoxylic, glycolic, malonic, pyruvic, lactic, levulinic, and citric acids as well as glycine have been evaluated as possible substitutes for formic acid in the preparation of feed for the Hanford waste vitrification plant using a non-radioactive feed stimulant UGA-12M1 containing substantial amounts of aluminum and iron oxides as well as nitrate and nitrite at 90C in the presence of hydrated rhodium trichloride. Unlike formic acid none of these carboxylic acids liberate hydrogen under these conditions and only malonic and citric acids form ammonia. Glyoxylic, glycolic, malonic, pyruvic, lactic, levulinic, and citric acids all appear to have significant reducing properties under the reaction conditions of interest as indicated by the observation of appreciable amounts of N 2 O as a reduction product of,nitrite or, less likely, nitrate at 90C. Glyoxylic, pyruvic, and malonic acids all appear to be unstable towards decarboxylation at 90C in the presence of Al(OH) 3 . Among the carboxylic acids investigated in this study the α-hydroxycarboxylic acids glycolic and lactic acids appear to be the most interesting potential substitutes for formic acid in the feed preparation for the vitrification plant because of their failure to produce hydrogen or ammonia or to undergo decarboxylation under the reaction conditions although they exhibit some reducing properties in feed stimulant experiments

  20. Feasibility Study for Preparation and Use of Glass Grains as an Alternative to Glass Nodules for Vitrification of Nuclear Waste

    Energy Technology Data Exchange (ETDEWEB)

    Sonavane, M S; Mishra, P.K., E-mail: maheshss@barc.gov.in [Nuclear Recycle Board, Bhabha Atomic Research Centre, Mumbai (India); Mandal, S; Barik, S; Roy Chowdhury, A; Sen, R [Central Glass and Ceramic Institute, Kolkata (India)

    2012-10-15

    High level nuclear liquid waste (HLW) is immobilized using borosilicate glass matrix. Presently joule heated ceramic melter is being employed for vitrification of HLW in India. Preformed nodules of base glass are fed to melter along with liquid waste in predetermined ratio. In order to reduce the cost incurred for production of glass nodules of base glass, an alternative option of using glass grains was evaluated for its preparation and its suitability for the melter operation. (author)

  1. Feasibility Study for Preparation and Use of Glass Grains as an Alternative to Glass Nodules for Vitrification of Nuclear Waste

    International Nuclear Information System (INIS)

    Sonavane, M.S.; Mishra, P.K.; Mandal, S.; Barik, S.; Roy Chowdhury, A.; Sen, R.

    2012-01-01

    High level nuclear liquid waste (HLW) is immobilized using borosilicate glass matrix. Presently joule heated ceramic melter is being employed for vitrification of HLW in India. Preformed nodules of base glass are fed to melter along with liquid waste in predetermined ratio. In order to reduce the cost incurred for production of glass nodules of base glass, an alternative option of using glass grains was evaluated for its preparation and its suitability for the melter operation. (author)

  2. A summary report on feed preparation offgas and glass redox data for Hanford waste vitrification plant: Letter report

    International Nuclear Information System (INIS)

    Merz, M.D.

    1996-03-01

    Tests to evaluate feed processing options for the Hanford Waste Vitrification Plant (HWVP) were conducted by a number of investigators, and considerable data were acquired for tests of different scale, including recent full-scale tests. In this report, a comparison was made of the characteristics of feed preparation observed in tests of scale ranging from 57 ml to full-scale of 28,000 liters. These tests included Pacific Northwest Laboratory (PNL) laboratory-scale tests, Kernforschungszentrums Karlsruhe (KfK) melter feed preparation, Research Scale Melter (RSM) feed preparation, Integrated DWPF Melter System (IDMS) feed preparation, Slurry Integrated Performance Testing (SIPT) feed preparation, and formic acid addition to Hanford Neutralized Current Acid Waste (NCAW) care samples.' The data presented herein were drawn mainly from draft reports and include system characteristics such as slurry volume and depth, sweep gas flow rate, headspace, and heating and stirring characteristics. Operating conditions such as acid feed rate, temperature, starting pH, final pH, quantities and type of frit, nitrite, nitrate, and carbonate concentrations, noble metal content, and waste oxide loading were tabulated. Offgas data for CO 2 , NO x , N 2 O, NO 2 , H 2 and NH 3 were tabulated on a common basis. Observation and non-observation of other species were also noted

  3. Final technical report: Atmospheric emission analysis for the Hanford Waste Vitrification plant

    International Nuclear Information System (INIS)

    Andrews, G.L.; Rhoads, K.C.

    1996-03-01

    This report is an assessment of chemical and radiological effluents that are expected to be released to the atmosphere from the Hanford Waste Vitrification Plant (HWVP). The report is divided into two sections. In the first section, the impacts of carbon monoxide (CO) and nitrogen oxides as NO 2 have been estimated for areas within the Hanford Site boundary. A description of the dispersion model used to-estimate CO and NO 2 average concentrations and Hanford Site meteorological data has been included in this section. In the second section, calculations were performed to estimate the potential radiation doses to a maximally exposed off-site individual. The model used to estimate the horizontal and vertical dispersion of radionuclides is also discussed

  4. Design of off-gas cleaning systems for high-level waste vitrification

    International Nuclear Information System (INIS)

    Hanson, M.S.; Kaser, J.D.

    1976-01-01

    High-level wastes are generally nitric acid solutions. Vitrification converts the nitrate salts to oxides, forming nitrogen oxides (NO/sub x/) as a by-product. These NO/sub x/ releases can be controlled by nitric acid recovery or by conversion of the NO/sub x/ to an acceptable species for release, such as N 2 O or N 2 . The off-gas system must also be capable of controlling any fission products which may be voltatilized in appreciable quantities and may be controlled in the off-gas system by absorption or adsorption. Whichever method is used, the recovered fission products must somehow be converted to a safe disposal form. Proposed off-gas systems are described, and areas requiring research and development are discussed

  5. Letter report: Pre-conceptual design study for a pilot-scale Non-Radioactive Low-Level Waste Vitrification Facility

    International Nuclear Information System (INIS)

    Thompson, R.A.; Morrissey, M.F.

    1996-03-01

    This report presents a pre-conceptual design study for a Non-Radioactive Low-Level Waste, Pilot-Scale Vitrification System. This pilot plant would support the development of a full-scale LLW Vitrification Facility and would ensure that the full-scale facility can meet its programmatic objectives. Use of the pilot facility will allow verification of process flowsheets, provide data for ensuring product quality, assist in scaling to full scale, and support full-scale start-up. The facility will vitrify simulated non-radioactive LLW in a manner functionally prototypic to the full-scale facility. This pre-conceptual design study does not fully define the LLW Pilot-Scale Vitrification System; rather, it estimates the funding required to build such a facility. This study includes identifying all equipment necessary. to prepare feed, deliver it into the melter, convert the feed to glass, prepare emissions for atmospheric release, and discharge and handle the glass. The conceived pilot facility includes support services and a structure to contain process equipment

  6. Laboratory-scale vitrification and leaching of Hanford high-level waste for the purpose of simulant and glass property models validation

    International Nuclear Information System (INIS)

    Morrey, E.V.; Elliott, M.L.; Tingey, J.M.

    1993-02-01

    The Hanford Waste Vitrification Plant (HWVP) is being built to process the high-level and TRU waste into canistered glass logs for disposal in a national repository. Testing programs have been established within the Project to verify process technology using simulated waste. A parallel testing program with actual radioactive waste is being performed to confirm the validity of using simulates and glass property models for waste form qualification and process testing. The first feed type to be processed by and the first to be tested on a laboratory-scale is pretreated neutralized current acid waste (NCAW). The NCAW is a neutralized high-level waste stream generated from the reprocessing of irradiated nuclear fuel in the Plutonium and Uranium Extraction (PUREX) Plant at Hanford. As part of the fuel reprocessing, the high-level waste generated in PUREX was denitrated with sugar to form current acid waste (CAW). Sodium hydroxide and sodium nitrite were added to the CAW to minimize corrosion in the tanks, thus yielding neutralized CAW. The NCAW contains small amounts of plutonium, fission products from the irradiated fuel, stainless steel corrosion products, and iron and sulfate from the ferrous sulfamate reductant used in the PUREX process. This paper will discuss the results and status of the laboratory-scale radioactive testing

  7. Vitrification development and experiences at Fernald, Ohio

    International Nuclear Information System (INIS)

    Gimpel, R.F.; Paine, D.; Roberts, J.L.; Akgunduz, N.

    1998-01-01

    Vitrification of radioactive wastes products have proven to produce an extremely stable waste form. Vitrification involves the melting of wastes with a mixture of glass-forming additives at high temperatures; when cooled, the wastes are incorporated into a glass that is analogous to obsidian. Obsidian is a volcanic glass-like rock, commonly found in nature. A one-metric ton/day Vitrification Pilot Plant (VITPP) at Fernald, Ohio, simulated the vitrification of radium and radon bearing silo residues using representative non-radioactive surrogates. These non-radioactive surrogates contained high concentrations of lead, sulfates, and phosphates. The vitrification process was carried out at temperatures of 1150 to 1350 C. Laboratory and bench-scale treatability studies were conducted before initiation of the VITPP. Development of the glass formulas, containing up to 90% waste, will be discussed in the paper. The VITPP processed glass for seven months, until a breach of the melter containment vessel suspended operations. More than 70,000 pounds of good surrogate glass were produced by the VITPP. Experiences, lessons learned, and the planned path forward will be presented

  8. Processing of Oak Ridge B ampersand C pond sludge surrogate in the transportable vitrification system

    International Nuclear Information System (INIS)

    Zamecnik, J.R.; Young, S.R.; Peeler, D.K.; Smith, M.E.

    1997-01-01

    The Transportable Vitrification System (TVS) developed at the Savannah River Site is designed to process low-level and mixed radioactive wastes into a stable glass product. The TVS consists of a feed preparation and delivery system, a joule-heated melter, and an offgas treatment system. Surrogate Oak Ridge Reservation (ORR) B ampersand amp;C pond sludge was treated in a demonstration of the TVS system at Clemson University and at ORR. After initial tests with soda-lime-silica (SLS) feed, three melter volumes of glass were produced from the surrogate feed. A forthcoming report will describe glass characterization; and melter feeding, operation, and glass pouring. Melter operations described will include slurry characterization and feeding, factors affecting feed melt rates, glass pouring and pour rate constraints, and melter operating temperatures. Residence time modeling of the melter will also be discussed. Characterization of glass; including composition, predicted liquidity and viscosity, Toxic Characteristic Leaching Procedure (TCLP), and devitrification will be covered. Devitrification was a concern in glass container tests and was found to be mostly dependent on the cooling rate. Crucible tests indicated that melter shutdown with glass containing Fe and Li was also a devitrification concern, so the melter was flushed with SLS glass before cooldown

  9. Test plan for glass melter system technologies for vitrification of hign-sodium content low-level radioactive liquid waste, Project No. RDD-43288

    International Nuclear Information System (INIS)

    Higley, B.A.

    1995-01-01

    This document provides a test plan for the conduct of combustion fired cyclone vitrification testing by a vendor in support of the Hanford Tank Waste Remediation System, Low-Level Waste Vitrification Program. The vendor providing this test plan and conducting the work detailed within it is the Babcock ampersand Wilcox Company Alliance Research Center in Alliance, Ohio. This vendor is one of seven selected for glass melter testing

  10. PNL vitrification technology development project glass formulation strategy for LLW vitrification

    International Nuclear Information System (INIS)

    Kim, D.; Hrma, P.R.; Westsik, J.H. Jr.

    1996-03-01

    This Glass Formulation Strategy describes development approaches to optimize glass compositions for Hanford's low-level waste vitrification between now and the projected low-level waste facility start-up in 2005. The objectives of the glass formulation task are to develop optimized glass compositions with satisfactory long-term durability, acceptable processing characteristics, adequate flexibility to handle waste variations, maximize waste loading to practical limits, and to develop methodology to respond to further waste variations

  11. Investigation of potential analytical methods for redox control of the vitrification process

    International Nuclear Information System (INIS)

    Goldman, D.S.

    1985-11-01

    An investigation was conducted to evaluate several analytical techniques to measure ferrous/ferric ratios in simulated and radioactive nuclear waste glasses for eventual redox control of the vitrification process. Redox control will minimize the melt foaming that occurs under highly oxidizing conditions and the metal precipitation that occurs under highly reducing conditions. The analytical method selected must have a rapid response for production problems with minimal complexity and analyst involvement. The wet-chemistry, Moessbauer spectroscopy, glass color analysis, and ion chromatography techniques were explored, with particular emphasis being placed on the Moessbauer technique. In general, all of these methods can be used for nonradioactive samples. The Moessbauer method can readily analyze glasses containing uranium and thorium. A shielded container was designed and built to analyze fully radioactive glasses with the Moessbauer spectrometer in a hot cell environment. However, analyses conducted with radioactive waste glasses containing 90 Sr and 137 Cs were unsuccessful, presumably due to background radiation problems caused by the samples. The color of glass powder can be used to analyze the ferrous/ferric ratio for low chromium glasses, but this method may not be as precise as the others. Ion chromatography was only tested on nonradioactive glasses, but this technique appears to have the required precision due to its analysis of both Fe +2 and Fe +3 and its anticipated adaptability for radioactivity samples. This development would be similar to procedures already in use for shielded inductively coupled plasma emission (ICP) spectrometry. Development of the ion chromatography method is therefore recommended; conventional wet-chemistry is recommended as a backup procedure

  12. Leaching behaviour of a glassy slag and derived glass-ceramics from arc-plasma vitrification of hospital wastes

    OpenAIRE

    Romero, Maximina; Hernández, M. S.; Rincón López, Jesús María

    2009-01-01

    The arc-plasma vitrification of a hospital wastes containing metals and inorganic oxides yields to a leach-resistant glassy or vitreous slag, which can be environmentally safe for landfill disposal or could be transformed in glass-ceramic tiles with physical and mechanical properties similar to those showed by marketable products for building applications. Standard methods have been used for testing the leachability of elements from this new type of tiles. The water resistance was evaluated b...

  13. Environmental Management vitrification activities

    Energy Technology Data Exchange (ETDEWEB)

    Krumrine, P.H. [Waste Policy Institute, Gaithersburg, MD (United States)

    1996-05-01

    Both the Mixed Waste and Landfill Stabilization Focus Areas as part of the Office of Technology Development efforts within the Department of Energy`s (DOE) Environmental Management (EM) Division have been developing various vitrification technologies as a treatment approach for the large quantities of transuranic (TRU), TRU mixed and Mixed Low Level Wastes that are stored in either landfills or above ground storage facilities. The technologies being developed include joule heated, plasma torch, plasma arc, induction, microwave, combustion, molten metal, and in situ methods. There are related efforts going into development glass, ceramic, and slag waste form windows of opportunity for the diverse quantities of heterogeneous wastes needing treatment. These studies look at both processing parameters, and long term performance parameters as a function of composition to assure that developed technologies have the right chemistry for success.

  14. Environmental Management vitrification activities

    International Nuclear Information System (INIS)

    Krumrine, P.H.

    1996-01-01

    Both the Mixed Waste and Landfill Stabilization Focus Areas as part of the Office of Technology Development efforts within the Department of Energy's (DOE) Environmental Management (EM) Division have been developing various vitrification technologies as a treatment approach for the large quantities of transuranic (TRU), TRU mixed and Mixed Low Level Wastes that are stored in either landfills or above ground storage facilities. The technologies being developed include joule heated, plasma torch, plasma arc, induction, microwave, combustion, molten metal, and in situ methods. There are related efforts going into development glass, ceramic, and slag waste form windows of opportunity for the diverse quantities of heterogeneous wastes needing treatment. These studies look at both processing parameters, and long term performance parameters as a function of composition to assure that developed technologies have the right chemistry for success

  15. Wastes vitrification by plasma torch: study of a glass formulation compatible with a wide range of B wastes; Vitrification des dechets par torche a plasma: recherche d'une formulation de verre compatible avec un large eventail de dechets B

    Energy Technology Data Exchange (ETDEWEB)

    Poitou, S.; Richaud, D.; Fiquet, O.; Gramondi, P.; Massit, H. [CEA Cadarache, Dept. d' Entreposage et de Stockage des Dechets, 13 - Saint-Paul-lez-Durance (France)

    2001-07-01

    Within the context of radioactive waste management, CEA has equipped itself with a 'PLASMARC' device. The central element of this device is a plasma torch treatment furnace. It has been implemented and validated for the vitrification of low level radioactive wastes. Meanwhile, the plasma torch presents potentially interests for immobilizing under an inert form in vitreous matrices, B wastes which are generally divided and of complex chemical composition. The application of this process to this type of wastes has been studied here. The obtained results show that with the plasma torch it is possible to make glasses with a high amount of silicon and aluminium oxide and which are adapted to the treatment / packaging of the B wastes. (O.M.)

  16. Study on fused/cast AZS refractories for deployment in vitrification of radioactive waste effluents

    Energy Technology Data Exchange (ETDEWEB)

    Sengupta, Pranesh, E-mail: praneshsengupta@gmail.com [Materials Science Division, Bhabha Atomic Research Centre, Mumbai 400 085 (India); Mishra, R.K.; Soudamini, N. [Waste Management Division, Bhabha Atomic Research Centre, Mumbai 400 085 (India); Sen, D.; Mazumder, S. [Solid State Physics Division, Bhabha Atomic Research Centre, Mumbai 400 085 (India); Kaushik, C.P. [Waste Management Division, Bhabha Atomic Research Centre, Mumbai 400 085 (India); Ajithkumar, T.G. [Central NMR Facility, National Chemical Laboratory, Pune 411 008 (India); Banerjee, K. [Nuclear Recycle Group, Mumbai 400 085 (India)

    2015-12-15

    ‘Fused/cast Al{sub 2}O{sub 3}–ZrO{sub 2}–SiO{sub 2} (FC-AZS)’ is being considered as ‘glass contact refractory’ within ceramic melters, to be used for nuclear waste immobilization. Microstructural analyses reveal random distributions of baddeleyite (ZrO{sub 2}) within aluminosilicate (Al{sub 2}SiO{sub 5}) matrix. {sup 27}Al and {sup 29}Si NMR data suggest that within aluminosilicate matrix Al occurs in both 4- and 6-fold co-ordinations whereas Si prefers a 4-fold environment. Polydispersity of pores has been studied with small-angle neutron scattering (SANS) technique. Corrosion rates of FC-AZS within 6 M HNO{sub 3}, simulated wastes (500 h exposure), and borosilicate melt (975 °C, 800 h exposure) are found to be 0.38 × 10{sup 3} μmy{sup −1}, 0.13 × 10{sup 3} μmy{sup −1} and 4.75 × 10{sup 3} μmy{sup −1} respectively. A comparison of chemical interaction data clearly suggests that FC-AZS exhibits better chemical durability than AZC refractory (Al{sub 2}O{sub 3}–ZrO{sub 2}–Cr{sub 2}O{sub 3}, also used for similar purpose). Thermal cycling studies indicate that FC-AZS retains structural integrity (including compressive strength and density) even up to 20 cycles. - Highlights: • Vitrification of nuclear waste using AZS refractory within ceramic melter. • Microstructure of AZS refractory. • Interaction of AZS with simulated high level waste and glass.

  17. Waste processing air cleaning

    International Nuclear Information System (INIS)

    Kriskovich, J.R.

    1998-01-01

    Waste processing and preparing waste to support waste processing relies heavily on ventilation. Ventilation is used at the Hanford Site on the waste storage tanks to provide confinement, cooling, and removal of flammable gases

  18. Vitrification Facility integrated system performance testing report

    International Nuclear Information System (INIS)

    Elliott, D.

    1997-01-01

    This report provides a summary of component and system performance testing associated with the Vitrification Facility (VF) following construction turnover. The VF at the West Valley Demonstration Project (WVDP) was designed to convert stored radioactive waste into a stable glass form for eventual disposal in a federal repository. Following an initial Functional and Checkout Testing of Systems (FACTS) Program and subsequent conversion of test stand equipment into the final VF, a testing program was executed to demonstrate successful performance of the components, subsystems, and systems that make up the vitrification process. Systems were started up and brought on line as construction was completed, until integrated system operation could be demonstrated to produce borosilicate glass using nonradioactive waste simulant. Integrated system testing and operation culminated with a successful Operational Readiness Review (ORR) and Department of Energy (DOE) approval to initiate vitrification of high-level waste (HLW) on June 19, 1996. Performance and integrated operational test runs conducted during the test program provided a means for critical examination, observation, and evaluation of the vitrification system. Test data taken for each Test Instruction Procedure (TIP) was used to evaluate component performance against system design and acceptance criteria, while test observations were used to correct, modify, or improve system operation. This process was critical in establishing operating conditions for the entire vitrification process

  19. Plasma technologies: applications to waste processing

    International Nuclear Information System (INIS)

    Fauchais, P.

    2007-01-01

    Since the 1990's, plasma technologies have found applications in the processing of toxic wastes of military and industrial origin, like the treatment of contaminated solids and low level radioactive wastes, the decontamination of soils etc.. Since the years 2000, this development is becoming exponential, in particular for the processing of municipal wastes and the recovery of their synthesis gas. The advantage of thermal plasmas with respect to conventional combustion techniques are: a high temperature (more than 6000 K), a pyrolysis capability (CO formation instead of CO 2 ), about 90% of available energy above 1500 K (with respect to 23% with flames), a greater energy density, lower gas flow rates, and plasma start-up and shut-down times of only few tenth of seconds. This article presents: 1 - the present day situation of thermal plasmas development; 2 - some general considerations about plasma waste processing; 3 - the plasma processes: liquid toxic wastes, solid wastes (contaminated soils and low level radioactive wastes, military wastes, vitrification of incinerators fly ash, municipal wastes processing, treatment of asbestos fibers, treatment of chlorinated industrial wastes), metallurgy wastes (dusts, aluminium slags), medical and ship wastes, perspectives; 4 -conclusion. (J.S.)

  20. Decontamination processes for waste glass canisters

    International Nuclear Information System (INIS)

    Rankin, W.N.

    1982-01-01

    A Defense Waste Processing Facility (DWPF) is currently being designed to convert Savannah River Plant liquid, high-level radioactive waste into a solid form, such as borosilicate glass. To prevent the spread of radioactivity, the outside of the canisters of waste glass must have very low levels of smearable radioactive contamination before they are removed from the DWPF. Several techniques were considered for canister decontamination: high-pressure water spray, electropolishing, chemical dissolution, and abrasive blasting. An abrasive blasting technique using a glass frit slurry has been selected for use in the DWPF. No additional equipment is needed to process waste generated from decontamination. Frit used as the abrasive will be mixed with the waste and fed to the glass melter. In contrast, chemical and electrochemical techniques require more space in the DWPF, and produce large amounts of contaminated by-products, which are difficult to immobilize by vitrification

  1. Vitrification of HLW in cold crucible melter

    International Nuclear Information System (INIS)

    Bordier, G.

    2005-01-01

    The performance of the vitrification process currently used in the La Hague commercial reprocessing plants has been continuously improved during more than ten years of operation. In parallel the CEA (French Atomic Energy Commission), COGEMA (Industrial Operator), and SGN (COGEMA's Engineering) have developed the cold crucible melter vitrification technology to obtain greater operating flexibility, increased plant availability and further reduction of secondary waste generated during operations. The cold crucible is a compact water-cooled melter in which the radioactive waste and the glass additives are melted by direct high frequency induction. The cooling of the melter produces a solidified glass layer that protects the melter's inner wall from corrosion. Because the heat is transferred directly to the melt, high operating temperatures can be achieved with no impact on the melter itself. COGEMA plans to implement the cold crucible technology to vitrify high level liquid waste from reprocessed spent U-Mo-Sn-Al fuel (used in gas cooled reactor). The cold crucible was selected for the vitrification of this particularly hard-to-process waste stream because it could not be reasonably processed in the standard hot induction melters currently used at the La Hague vitrification facilities: the waste has a high molybdenum content which makes it very corrosive and also requires a special high temperature glass formulation to obtain sufficiently high waste loading factors (12 % in molybdenum). A special glass formulation has been developed by the CEA and has been qualified through lab and pilot testing to meet standard waste acceptance criteria for final disposal of the U-Mo waste. The process and the associated technologies have been also qualified on a full-scale prototype at the CEA pilot facility in Marcoule. Engineering study has been integrated in parallel in order to take into account that the Cold Crucible should be installed remotely in one of the R7 vitrification

  2. Simulation of radioelement volatility during the vitrification of radioactive wastes by arc plasma.

    Science.gov (United States)

    Ghiloufi, Imed

    2009-04-15

    A computer model is used to simulate the volatility of some radioelements cesium ((137)Cs), cobalt ((60)Co), and ruthenium ((106)Ru) during the radioactive wastes vitrification by thermal plasma. This model is based on the calculation of system composition using the free enthalpy minimization method, coupled with the equation of mass transfer at the reactional interface. The model enables the determination of the effects of various parameters (e.g., temperature, plasma current, and matrix composition) on the radioelement volatility. The obtained results indicate that any increase in molten bath temperature causes an increase in the cobalt volatility; while ruthenium has a less obvious behavior. It is also found that the oxygen flux in the carrier gas supports the radioelement incorporations in the containment matrix, except in the case of the ruthenium which is more volatile under an oxidizing atmosphere. For electrolyses effects, an increase in the plasma current considerably increases both the vaporization speed and the vaporized quantities of (137)Cs and (60)Co. The increase of silicon percentage in the containment matrix supports the incorporation of (60)Co and (137)Cs in the matrix. The simulation results are compared favorably to the experimental measurements obtained by emission spectroscopy.

  3. Solidification and vitrification life-cycle economics study

    International Nuclear Information System (INIS)

    Gimpel, R.F.

    1992-01-01

    Solidification (making concrete) and vitrification (making glass) are frequently the treatment methods recommended for treating inorganic or radioactive wastes. Solidification is generally perceived as the most economical treatment method, whereas vitrification is considered (by many) as the most effective of all treatment methods. Unfortunately, vitrification has acquired the stigma that it is too expensive to receive further consideration as an alternative to solidification in high volume treatment applications. Ex situ solidification and vitrification are the competing methods for treating in excess of 450,000 m 3 of low-level radioactive and mixed waste at the Fernald Environmental Management Project (FEMP or simply, Fernald) located near Cincinnati, Ohio. This paper s a detailed study done to: compare the economics of the solidification and vitrification processes; determine if the stigma assigned to vitrification is warranted; determine if investing millions of dollars into vitrification development, along with solidification development, at Fernald is warranted. Common parameters were determined and detailed life-cycle cost estimates were made. Incorporating the unit costs into a computer spreadsheet allowed 'what if' scenarios to be performed. Some scenarios investigated included variation of: remediation times, amount of wastes treated, treatment efficiencies, electrical and material costs and escalation

  4. Feasibility testing of in situ vitrification of uranium-contaminated soils

    International Nuclear Information System (INIS)

    Ikuse, H.; Tsuchino, S.; Tasaka, H.; Timmerman, C.L.

    1989-01-01

    Process feasibility studies using in situ vitrification (ISV) were successfully performed on two different uranium-contaminated wastes. In situ vitrification is a thermal treatment process that converts contaminated soils into durable glass and crystalline form. Of the two different wastes, one waste was uranium mill tailings, while the other was uranium-contaminated soils which had high water contents. Analyses of the data from the two tests are presented

  5. In situ vitrification program treatability investigation progress report

    International Nuclear Information System (INIS)

    Arrenholz, D.A.

    1991-02-01

    This document presents a summary of the efforts conducted under the in situ vitrification treatability study during the period from its initiation in FY-88 until FY-90. In situ vitrification is a thermal treatment process that uses electrical power to convert contaminated soils into a chemically inert and stable glass and crystalline product. Contaminants present in the soil are either incorporated into the product or are pyrolyzed during treatment. The treatability study being conducted at the Idaho National Engineering Laboratory by EG ampersand G Idaho is directed at examining the specific applicability of the in situ vitrification process to buried wastes contaminated with transuranic radionuclides and other contaminants found at the Subsurface Disposal Area of the Radioactive Waste Management Complex. This treatability study consists of a variety of tasks, including engineering tests, field tests, vitrified product evaluation, and analytical models of the in situ vitrification process. 6 refs., 4 figs., 3 tabs

  6. Defense waste processing facility at Savannah River Plant. Instrument and power jumpers

    International Nuclear Information System (INIS)

    Heckendorm, F.M. II.

    1983-06-01

    The Defense Waste Processing Facility (DWPF) for waste vitrification at the Savannah River Plant is in the final design stage. Development of equipment interconnecting devices or jumpers for use within the remotely operated processing canyon is now complete. These devices provide for the specialized instrument and electrical requirements of the DWPF process for low-voltage, high-frequency, and high-power interconnections

  7. Preliminary estimates of cost savings for defense high level waste vitrification options

    International Nuclear Information System (INIS)

    Merrill, R.A.; Chapman, C.C.

    1993-09-01

    The potential for realizing cost savings in the disposal of defense high-level waste through process and design modificatins has been considered. Proposed modifications range from simple changes in the canister design to development of an advanced melter capable of processing glass with a higher waste loading. Preliminary calculations estimate the total disposal cost (not including capital or operating costs) for defense high-level waste to be about $7.9 billion dollars for the reference conditions described in this paper, while projected savings resulting from the proposed process and design changes could reduce the disposal cost of defense high-level waste by up to $5.2 billion

  8. Fuel processing. Wastes processing

    International Nuclear Information System (INIS)

    Bourgeois, M.

    2000-01-01

    The gaseous, liquid and solid radioactive effluents generated by the fuel reprocessing, can't be release in the environment. They have to be treated in order to respect the limits of the pollution regulations. These processing are detailed and discussed in this technical paper. A second part is devoted to the SPIN research program relative to the separation of the long life radionuclides in order to reduce the radioactive wastes storage volume. (A.L.B.)

  9. The Hybrid Treatment Process for mixed radioactive and hazardous waste treatment

    International Nuclear Information System (INIS)

    Ross, W.A.; Kindle, C.H.

    1992-06-01

    This paper describes a new process for treating mixed hazardous and radioactive waste, commonly called mixed waste. The process is called the Hybrid Treatment Process (HTP), so named because it is built on the 20 years of experience with vitrification of wastes in melters, and the 12 years of experience with treatment of wastes by the in situ vitrification (ISV) process. It also uses techniques from several additional technologies. Mixed wastes are being generated by both the US Department of Energy (DOE) and by commercial sources. The wastes are those that contain both a hazardous waste regulated under the US Environmental Protection Agency's (EPA) Resource, Conservation, and Recovery Act (RCRA) regulations and a radioactive waste with source, special nuclear, or byproduct materials. The dual regulation of the wastes increases the complexity of the treatment, handling, and storage of the waste. The DOE is the largest holder and generator of mixed waste. Its mixed wastes are classified as either high-level, transuranic (TRU), or low-level waste (LLW). High-level mixed wastes will be treated in vitrification plants. Transuranic wastes may be disposed of without treatment by obtaining a no-migration variance from the EPA. Lowlevel wastes, however, will require treatment, but treatment systems with sufficient capacity are not yet available to DOE. Various facilities are being proposed for the treatment of low-level waste. The concept described in this paper represents one option for establishing that treatment capacity

  10. Defense Waste Processing Facility radioactive operations -- Part 2, Glass making

    International Nuclear Information System (INIS)

    Carter, J.T.; Rueter, K.J.; Ray, J.W.; Hodoh, O.

    1996-01-01

    The Savannah River Site's Defense Waste Processing Facility (DWPF) near Aiken, SC is the nation's first and world's largest vitrification facility. Following a ten year construction period and nearly 3 year non-radioactive test program, the DWPF began radioactive operations in March, 1996. The results of the first 8 months of radioactive operations are presented. Topics include facility production from waste preparation batching to canister filling

  11. Temperature simulation of thermal plasma melting furnace for disposal of radioactive waste and preliminary research of vitrification formula

    International Nuclear Information System (INIS)

    Lin Peng; Lu Yonghong; Xiang Wenyuan; Chen Mingzhou; Liu Xiajie; Qin Yuxin

    2013-01-01

    Radioactive waste treatment techniques currently used in nuclear power plant increase the volume greatly and bring much pressure on final disposal; Thermal plasma treatment as a crucial technique to reduce the waste volume is introduced. How to improve the efficiency of the plasma energy is the limiting factor of concern. In this paper, the temperature field of thermal plasma melting furnace is simulated, the maximal temperature of fixed bed melting furnace is calculated (about 1445 ℃). According to the optional fire-resistant materials, the feasibility of furnace fabrication is discussed. Vitrification formulas for three typical radioactive wastes are tested with their feasibilities being analyzed then. Finally, the prospect of thermal plasma techniques of radioactive waste is discussed, and issues for future study are raised. (authors)

  12. Definition and manufacture of vitreous matrices using innovative processes for the confinement of nuclear wastes or industrial toxic wastes

    International Nuclear Information System (INIS)

    Boen, R.; Ladirat, C.; Lacombe, J.

    1997-01-01

    Vitrification appears as a solution to toxic mineral waste confinement; this solution has been demonstrated at an industrial level for radioactive wastes. The utilization of cold crucible direct induction melting furnaces, associated to various waste pre-treatments and well-adapted gas processing, leads to the confinement of numerous toxic mineral wastes in a borosilicate vitreous matrix which quality and long term behaviour may be precisely defined

  13. Harmful Waste Process

    International Nuclear Information System (INIS)

    Ki, Mun Bong; Lee, Shi Jin; Park, Jun Seok; Yoon, Seok Pyo; Lee, Jae Hyo; Jo, Byeong Ryeol

    2008-08-01

    This book gives descriptions of processing harmful waste, including concerned law and definition of harmful waste, current conditions and generation of harmful waste in Korea, international condition of harmful waste, minimizing of generation of harmful waste, treatment and storage. It also tells of basic science for harmful waste disposal with physics, chemistry, combustion engineering, microbiology and technique of disposal such as physical, chemical, biological process, stabilizing and solidification, incineration and waste in landfill.

  14. India gets set at Tarapur [vitrification plant

    International Nuclear Information System (INIS)

    Cruickshank, Andrew.

    1987-01-01

    A vitrification plant has been built and commissioned at Tarapur to immobilise high level radioactive waste arising from the reprocessing plant. The plant employs a semi-continuous pot-glass process, involving calcination followed by melting in the processing vessel and subsequent casting of the glass in a storage container. Prior to disposal the waste is stored in an air-cooled vault with a convective air-circulation system. (author)

  15. Vitrification of radioactive high-level waste by spray calcination and in-can melting

    Science.gov (United States)

    Hanson, M. S.; Bjorklund, W. J.

    1980-07-01

    After several nonradioactive test runs, radioactive waste from the processing of 1.5 t of spent, light water reactor fuel was successfully concentrated, dried and converted to a vitreous product. A total of 97 L of waste glass (in two stainless steel canisters) was produced. The spray calcination process coupled to the in-can melting process, as developed at Pacific Northwest Labortory, was used to vitrify the waste. An effluent system consisting of a variety of condensation of scrubbing steps more than adequately decontaminated the process off gas before it was released to the atmosphere.

  16. Formulation Efforts for Direct Vitrification of INEEL Blend Calcine Waste Simulate: Fiscal Year 2000

    Energy Technology Data Exchange (ETDEWEB)

    Crum, Jarrod V.; Vienna, John D.; Peeler, David K.; Reamer, I. A.

    2001-03-30

    This report documents the results of glass formulation efforts for Idaho National Engineering and Environmental Laboratory (INEEL) high level waste (HWL) calcine. Two waste compositions were used during testing. Testing started by using the Run 78 calcine composition and switched to simulated Blend calcine composition when it became available. The goal of the glass formulation efforts was to develop a frit composition that will accept higher waste loading that satisfies the glass processing and product acceptance constraints. 1. Melting temperature of 1125 ? 25?C 2. Viscosity between 2 and 10 Pa?s at the melting temperature 3. Liquidus temperature at least 100?C below the melting temperature 4. Normalized release of B, Li and Na each below 1 g/m2 (per ASTM C 1285-97) Glass formulation efforts tested several frit compositions with variable waste loadings of Run 78 calcine waste simulant. Frit 107 was selected as the primary candidate for processing since it met all process and performance criteria up to 45 mass% waste loading. When the simulated Blend calcine waste composition became available Frits 107 and 108 compositions were retested and again Frit 107 remained the primary candidate. However, both frits suffered a decrease in waste loading when switching from the Run 78 calcine to simulated Blend calcine waste composition. This was due to increase concentrations of both F and Al2O3 along with a decrease in CaO and Na2O in the simulate Blend calcine waste all of which have strong impacts on the glass properties that limit waste loading of this type of waste.

  17. Optimization of glass composition for the vitrification of nuclear waste at the Savannah River Plant

    International Nuclear Information System (INIS)

    Soper, P.D.; Roberts, G.J.; Lightner, L.F.; Walker, D.D.; Plodinec, M.J.

    1982-01-01

    Waste glasses of different compositions were compared in terms of leachability, viscosity, liquidus temperature, and coefficient of expansion. The compositions of the glasses were determined by statistical optimization. Waste glass of the optimized composition is more durable than the current reference composition but can still be processed at low temperature

  18. Vitrification of Hanford wastes in a joule-heated ceramic melter and evaluation of resultant canisterized product

    International Nuclear Information System (INIS)

    Chapman, C.C.; Buelt, J.L.; Slate, S.C.; Katayama, Y.B.; Bunnell, L.R.

    1979-08-01

    Experience gained in the week-long vitrification test and characterization of the glass produced in the run support the following conclusions: The Hanford waste simulated in this test can be readily vitrified in a joule-heated ceramic melter. Physical properties of the molten glass were entirely compatible with melter operation. The average feed rate of 106 kg/h is high enough to make the ceramic melter a feasible piece of equipment for vitrifying Hanford wastes. The glass produced in this trial had good chemical durability, 6(10) -5 g/cm 2 -d. When one of the canisters was purposely dropped onto a steel pad, the damage was limited to deformation of the steel can in the impact area, cracking of a weld, and fracturing of glass in the immediate vicinity of the impact area. No glass was released from the canister as a result of the drop test. The results of this vitrification test support the technical feasibility of vitrifying Hanford wastes by means of a joule-heated ceramic melter. Surface area for large glass castings is equivalent to the mass median particle diameters between 4.27 cm (1.75 in.) and 8.91 cm (3.51 in.) even when allowed to cool rapidly by standing in ambient air. Large canisters (up to 0.91 m in dia) can be cast without large voids while standing in air if the fill rate is over 100 kg/h. 34 figures, 10 tables

  19. Vitrification operational experiences and lessons learned at the WVDP

    International Nuclear Information System (INIS)

    Hamel, W.F. Jr.; Sheridan, M.J.; Valenti, P.J.

    1997-01-01

    The Vitrification Facility (VF) at the West Valley Demonstration Project (WVDP) commenced full, high-level radioactive waste (HLW) processing activities in July 1996. The HLW consists of a blend of washed plutonium-uranium extraction (PUREX) sludge, neutralized thorium extraction (THOREX) waste, and cesium-loaded zeolite. The waste product is borosilicate glass contained in stainless steel canisters, sealed for eventual disposal in a federal repository. This paper discusses the WVDP vitrification process, focusing on operational experience and lessons learned during the first year of continuous, remote operation

  20. Superconducting open-gradient magnetic separation for the pretreatment of radioactive or mixed waste vitrification feeds. 1998 annual progress report

    International Nuclear Information System (INIS)

    Crawford, C.; Doctor, R.D.; Landsberger, S.; Nunez, L.; Ritter, J.

    1998-01-01

    'The objective is to reduce the volume and cost of high-level waste glass produced during US DOE remediation activities by demonstrating that magnetic separation can separate crystalline, amorphous, and colloidal constituents in vitrification feed streams known to be deleterious to the production of borosilicate glass. Magnetic separation will add neither chemicals nor generate secondary waste streams. The project includes the systematic study of magnetic interactions of waste constituents under controlled physical and chemical conditions (e.g., hydration, oxidation, temperature) to identify mechanisms that control the magnetic properties. Partitioning of radionuclides to determine their sorption mechanisms is also being studied. The identification of fundamental magnetic properties within the microscopic chemical environment in combination with hydrodynamic and electrodynamic models provides insights into the design of a system for optimal separation. Following this, experimental studies using superconducting open-gradient magnetic separation (OGMS) will be conducted to validate its effectiveness as a pretreatment technique.'

  1. An optimal retrieval, processing, and blending strategy for immobilization of Hanford high-level tank waste

    International Nuclear Information System (INIS)

    Hoza, M.

    1996-01-01

    Hanford tank waste will be separated into high-level and low-level portions; each portion will then be vitrified (other waste forms are also being considered for low-level waste) to produce a stable glass form for disposal. Because of the wide variability in the tank waste compositions, blending is being considered as a way to reduce the number of distinct compositions that must be vitrified and to minimize the resultant volume of vitrified waste. Three years of computational glass formulation and blending studies have demonstrated that blending of the high-level waste before vitrification can reduce the volume of high-level waste glass required by as much as 50 percent. This level of reduction would be obtained if all the high-level waste were blended together (Total Blend) prior to vitrification, requiring the retrieval and pretreatment of all tank waste before high-level vitrification was started. This paper will present an overall processing strategy that should be able to match the blending performance of the Total Blend and be more logistically feasible. The strategy includes retrieving, pretreating, blending and vitrifying Hanford tank waste. This strategy utilizes blending both before and after pretreatment. Similar wastes are blended before pretreatment, so as not to dilute species targeted for removal. The high-level portions of these pretreated early blends are then selectively blended to produce a small number of high-level vitrification feed streams

  2. Properties of the platinoid fission products during vitrification of high-level radioactive waste

    Science.gov (United States)

    Gong, W.; Lutze, W.; Perez-Cardenas, F.; Matlack, K. S.; Pegg, I. L.

    2006-05-01

    Platinoid fission products present in high-level nuclear wastes present particular challenges to their treatment by vitrification. The platinoid metals Ru, Rh, Pd, and their compounds are sparingly soluble in borosilicate glass melts. During glass melting under oxidizing conditions, the platinoids form small crystals of highly dense solid intermetallic phases and oxides. Under reducing conditions, the platinoids form only intermetallic phases. A fraction of these crystals settles to the bottom of the melting furnace, forming an immobile sludge. The fraction settling reported in the literature is highly variable. In the present work, the fraction settling was found to be >90% under reducing conditions but only 10 to 20% under oxidizing conditions. The thickness of the sludge layer depends on the volume fraction of platinoid crystals in the sludge, which is poorly known (typically ~0.06 under oxidizing conditions). Since the electrical conductivity of the sludge can be >10X that of the melt, in joule-heated melters the presence of such a layer can lead to diversion of the electric current, thereby compromising melter operability. The time to failure by this mechanism is clearly of practical importance. A variety of data are required in order to estimate the time to failure due to this mechanism and such data must be obtained under conditions representative of those in a full-size melting furnace. We have acquired such data using a melting furnace installed in our laboratory. This furnace is a one-third scale prototype of the system to be used for the vitrification of defense HLW at Hanford, WA. In the present work, simulated Hanford HLW material was combined with glass formers to produce a melter feed slurry that was then spiked with the platinoids. Over one thousand chemical and optical analyses were performed on hundreds of samples taken from the feed, various locations inside the furnace, the glass melt during pouring, the solid glass, and various locations along

  3. Overview - Defense Waste Processing Facility Operating Experience

    International Nuclear Information System (INIS)

    Norton, M.R.

    2002-01-01

    The Savannah River Site's Defense Waste Processing Facility (DWPF) near Aiken, SC is the world's largest radioactive waste vitrification facility. Radioactive operations began in March 1996 and over 1,000 canisters have been produced. This paper presents an overview of the DWPF process and a summary of recent facility operations and process improvements. These process improvements include efforts to extend the life of the DWPF melter, projects to increase facility throughput, initiatives to reduce the quantity of wastewater generated, improved remote decontamination capabilities, and improvements to remote canyon equipment to extend equipment life span. This paper also includes a review of a melt rate improvement program conducted by Savannah River Technology Center personnel. This program involved identifying the factors that impacted melt rate, conducting small scale testing of proposed process changes and developing a cost effective implementation plan

  4. In situ vitrification: Test results for a contaminated soil melting process

    International Nuclear Information System (INIS)

    Buelt, J.L.; Bonner, W.F.

    1989-04-01

    Pacific Northwest Laboratory (PNL) is developing in situ vitrification (ISV), a remedial action process for treating contaminated soils. In situ vitrification is a thermal treatment process that converts contaminated soil into a chemically inert and stable glass and crystalline product. Figure 1 depicts the process. A square array of four molybdenum/graphite electrodes is inserted into the ground to the desired treatment depth. Because soil is not electrically conductive when the moisture has been driven off, a conductive mixture of flaked graphite and glass frit is placed between the pairs of electrodes as a starter path. An electrical potential is applied to the electrodes to establish an electric current in the starter path. The resultant power heats the starter path and surrounding soil to 2000 degree C, well above the initial soil-melting temperature of 1100 to 1400 degree C. The graphite starter path is eventually consumed by oxidation, and the current is transferred to the molten soil, which is electrically conductive. As the molten or vitrified zone grows, it incorporates radionuclides and nonvolatile hazardous elements, such as heavy metals, and destroys organic components by pyrolysis. The pyrolyzed byproducts migrate to the surface of the vitrified zone, where they burn in the presence of oxygen. A hood placed over the area being vitrified directs the gaseous effluents to an off-gas treatment system. 5 refs., 1 fig., 1 tab

  5. LFCM [liquid-fed ceramic melter] vitrification technology: Quarterly progress report, January--March 1987

    International Nuclear Information System (INIS)

    Brouns, R. A.; Allen, C. R.; Powell, J. A.

    1988-05-01

    This report is compiled by the Nuclear Waste Treatment Program and the Hanford Waste Vitrification Program at Pacific Northwest Laboratory to describe the progress in developing, testing, applying and documenting liquid-fed ceramic melter vitrification technology. Progress in the following technical subject areas during the second quarter of FY 1987 is discussed: melting process chemistry and glass development, feed preparation and transfer systems, melter systems, canister filling and handling systems, and process/product modeling. 23 refs., 14 figs., 10 tabs

  6. Modeling in situ vitrification

    International Nuclear Information System (INIS)

    Mecham, D.C.; MacKinnon, R.J.; Murray, P.E.; Johnson, R.W.

    1990-01-01

    In Situ Vitrification (ISV) process is being assessed by the Idaho National Engineering Laboratory (INEL) to determine its applicability to transuranic and mixed wastes buried at INEL'S Subsurface Disposal Area (SDA). This process uses electrical resistance heating to melt waste and contaminated soil in place to produce a durable glasslike material that encapsulates and immobilizes buried wastes. This paper outlines the requirements for the model being developed at the INEL which will provide analytical support for the ISV technology assessment program. The model includes representations of the electric potential field, thermal transport with melting, gas and particulate release, vapor migration, off-gas combustion and process chemistry. The modeling objectives are to help determine the safety of the process by assessing the air and surrounding soil radionuclides and chemical pollution hazards, the nuclear criticality hazard, and the explosion and fire hazards, help determine the suitability of the ISV process for stabilizing the buried wastes involved, and help design laboratory and field tests and interpret results. 3 refs., 2 figs., 1 tab

  7. Kinetics of Cold-Cap Reactions for Vitrification of Nuclear Waste Glass Based on Simultaneous Differential Scanning Calorimetry - Thermogravimetry (DSC-TGA) and Evolved Gas Analysis (EGA)

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez, Carmen P.; Pierce, David A.; Schweiger, Michael J.; Kruger, Albert A.; Chun, Jaehun; Hrma, Pavel R.

    2013-12-03

    For vitrifying nuclear waste glass, the feed, a mixture of waste with glass-forming and modifying additives, is charged onto the cold cap that covers 90-100% of the melt surface. The cold cap consists of a layer of reacting molten glass floating on the surface of the melt in an all-electric, continuous glass melter. As the feed moves through the cold cap, it undergoes chemical reactions and phase transitions through which it is converted to molten glass that moves from the cold cap into the melt pool. The process involves a series of reactions that generate multiple gases and subsequent mass loss and foaming significantly influence the mass and heat transfers. The rate of glass melting, which is greatly influenced by mass and heat transfers, affects the vitrification process and the efficiency of the immobilization of nuclear waste. We studied the cold-cap reactions of a representative waste glass feed using both the simultaneous differential scanning calorimetry thermogravimetry (DSC-TGA) and the thermogravimetry coupled with gas chromatography-mass spectrometer (TGA-GC-MS) as complementary tools to perform evolved gas analysis (EGA). Analyses from DSC-TGA and EGA on the cold-cap reactions provide a key element for the development of an advanced cold-cap model. It also helps to formulate melter feeds for higher production rate.

  8. Vitrification in the presence of salts

    International Nuclear Information System (INIS)

    Marra, J.C.; Andrews, M.K.; Schumacher, R.F.

    1994-01-01

    Glass is an advantageous material for the immobilization of nuclear wastes because of the simplicity of processing and its unique ability to accept a wide variety of waste elements into its network structure. Unfortunately, some anionic species which are present in the nuclear waste streams have only limited solubility in oxide glasses. This can result in either vitrification concerns or it can affect the integrity, of the final vitrified waste form. The presence of immiscible salts can also corrode metals and refractories in the vitrification unit as well as degrade components in the off-gas system. The presence of a molten salt layer on the melt may alter the batch melting rate and increase operational safety concerns. These safety concerns relate to the interaction of the molten salt and the melter cooling fluids. Some preliminary data from ongoing experimental efforts examining the solubility of molten salts in glasses and the interaction of salts with melter component materials is included

  9. Definition and preparation of glassy matrices by innovating processes to confine radioactive wastes and industrial toxic materials

    International Nuclear Information System (INIS)

    Moncouyoux, J.P.

    1995-01-01

    The confinement by vitrification of high-level radioactive wastes is studied in the CEA for fifteen years. These studies have lead to the preparation of glassy matrices by innovating processes. These processes can be applied to non-radioactive toxic materials treatment too. In this work are more particularly described the glassy matrix long-dated behaviour and the different vitrification processes used (by direct induction in cold crucible, by transferred arc plasma). (O.L.). 1 tab

  10. Tank waste remediation system high-level waste vitrification system development and testing requirements

    International Nuclear Information System (INIS)

    Calmus, R.B.

    1995-01-01

    This document provides the fiscal year (FY) 1995 recommended high-level waste melter system development and testing (D and T) requirements. The first phase of melter system testing (FY 1995) will focus on the feasibility of high-temperature operation of recommended high-level waste melter systems. These test requirements will be used to establish the basis for defining detailed testing work scope, cost, and schedules. This document includes a brief summary of the recommended technologies and technical issues associated with each technology. In addition, this document presents the key D and T activities and engineering evaluations to be performed for a particular technology or general melter system support feature. The strategy for testing in Phase 1 (FY 1995) is to pursue testing of the recommended high-temperature technologies, namely the high-temperature, ceramic-lined, joule-heated melter, referred to as the HTCM, and the high-frequency, cold-wall, induction-heated melter, referred to as the cold-crucible melter (CCM). This document provides a detailed description of the FY 1995 D and T needs and requirements relative to each of the high-temperature technologies

  11. An ecotoxic risk assessment of residue materials produced by the plasma pyrolysis/vitrification (PP/V) process.

    Science.gov (United States)

    Lapa, N; Santos, Oliveira J F; Camacho, S L; Circeo, L J

    2002-01-01

    Plasma is the fourth state of matter, following the three states of solid, liquid and gas. Experience has amply demonstrated that solids exposed to the oxygen-deficient plasma flame are converted to liquid, and liquid exposed to the same flame is converted to gas. A low amount of vitrified solid residue material usually remains at the end of this process. Plasma pyrolysis/vitrification (PP/V) has been demonstrated as a safe, efficient, cost-effective technology for the treatment of wastes, including hazardous wastes. Besides the low amounts of gaseous byproducts that PP/V produces, the solid vitrified residue presents a low leachability of pollutants. Studies have been performed in many countries in order to assess the leachability of chemical substances. But from the results of identified studies, none has reported results on the ecotoxicological properties of the leachates. The aim of this study was to contribute to the assessment of ecotoxic risk of four different vitrified materials. Vitrified samples of contaminated soils, municipal solid wastes, and incinerator bottom ashes were submitted to the European leaching pre-standard test number prEN 12457-2. The leachates were analyzed for 22 chemical parameters. The biological characterization comprised the assessment of bioluminescence inhibition of Photobacterium phosphoreum bacterium, growth inhibition of Pseudokirchneriella subcapitata algae and the germination inhibition of Lactuca sativa vegetable. The chemical and ecotoxicological results were analyzed according to the French proposal of Criteria on the Evaluation Methods of Waste Toxicity (CEMWT) and a Toxicity Classification System (TCS). The chemical and ecotoxicological results indicated a low leachability of pollutants and a low toxicity level of leachates. All samples studied were as below the TCS class 1 level (no significant toxicity observed) and as non-ecotoxic for CEMWT. Therefore, the environmental ecotoxic risk of the analyzed vitrified samples

  12. Savannah River Plant defense waste vitrification studies during FY 1982. Summary report

    International Nuclear Information System (INIS)

    Ethridge, L.J.

    1983-10-01

    Five major melter runs were completed during FY 1982 on the Pilot-Scale Ceramic Melter (PSCM). Over 41,000 L of feed were processed by the PSCM, producing approx. 21,000 kg of glass. The design basis reference capacity of approx. 39 kg/h-m 2 was met or exceeded in all the melter runs. Off-gas characterization was emphasized during this fiscal year. Entrainment of feed material is the largest contributor to the mass of particulate leaving the melter, averaging 0.2 wt% of the incoming feed on an oxide basis. This is a DF of approx. 500. This mass does show an enrichment of some of the volatile and semivolatile components. Higher losses of cesium, tellurium, and cadmium occurred with formate feed. The Experimental Ceramic Melter (ECM) was used this year to study the application of two techniques to increase melting rates in ceramic melters. The first was the use of an air sparger to forcibly agitate the glass in the melter to improve the heat transfer. The air-sparger agitation increased the throughput capacity of the ECM, but did not seem to affect melting efficiency. The second technique for increasing melter rates tested on the ECM was the use of microwave boosting. While significant improvement was noted in the vitrification rates, two problems were encountered: coating of the isolation window and heating of the refractory lining of the ECM lid. The buildup of fine dust on the window caused arcing between the coating and the waveguide. This arcing damages the window and waveguide and causes instability in the microwave power supply. Four techniques were investigated to solve the problem. These techniques were of limited success and await further testing. 33 figures, 58 tables

  13. Design ampersand construction innovations of the defense waste processing facility

    International Nuclear Information System (INIS)

    McKibben, J.M.; Pair, C.R.; Bethmann, H.K.

    1990-01-01

    Construction of the Defense Waste Processing Facility (DWPF) at the Savannah River Site (SRS) is essentially complete. The facility is designed to convert high-level radioactive waste, now contained in large steel tanks as aqueous salts and sludge, into solid borosilicate glass in stainless steel canisters. All processing of the radioactive material and operations in a radioactive environment will be done remotely. The stringent requirements dictated by remote operation and new approaches to the glassification process led to the development of a number of first-of-a-kind pieces of equipment, new construction fabrication and erection techniques, and new applications of old techniques. The design features and construction methods used in the vitrification building and its equipment were to accomplish the objective of providing a state-of-the-art vitrification facility. 3 refs., 10 figs

  14. Defense Waste Processing Facility Recycle Stream Evaporation

    International Nuclear Information System (INIS)

    STONE, MICHAEL

    2006-01-01

    The Defense Waste Processing Facility (DWPF) at the Savannah River Site (SRS) stabilizes high level radioactive waste (HLW) by vitrification of the waste slurries. DWPF currently produces approximately five gallons of dilute recycle for each gallon of waste vitrified. This recycle stream is currently sent to the HLW tank farm at SRS where it is processed through the HLW evaporators with the concentrate eventually sent back to the DWPF for stabilization. Limitations of the HLW evaporators and storage space constraints in the tank farm have the potential to impact the operation of the DWPF and could limit the rate that HLW is stabilized. After an evaluation of various alternatives, installation of a dedicated evaporator for the DWPF recycle stream was selected for further evaluation. The recycle stream consists primarily of process condensates from the pretreatment and vitrification processes. Other recycle streams consist of process samples, sample line flushes, sump flushes, and cleaning solutions from the decontamination and filter dissolution processes. The condensate from the vitrification process contains some species, such as sulfate, that are not appreciably volatile at low temperature and could accumulate in the system if 100% of the evaporator concentrate was returned to DWPF. These species are currently removed as required by solids washing in the tank farm. The cleaning solutions are much higher in solids content than the other streams and are generated 5-6 times per year. The proposed evaporator would be required to concentrate the recycle stream by a factor of 30 to allow the concentrate to be recycled directly to the DWPF process, with a purge stream sent to the tank farm as required to prevent buildup of sulfate and similar species in the process. The overheads are required to meet stringent constraints to allow the condensate to be sent directly to an effluent treatment plant. The proposed evaporator would nearly de-couple the DWPF process from the

  15. Large-scale continuous process to vitrify nuclear defense waste: operating experience with nonradioactive waste

    International Nuclear Information System (INIS)

    Cosper, M.B.; Randall, C.T.; Traverso, G.M.

    1982-01-01

    The developmental program underway at SRL has demonstrated the vitrification process proposed for the sludge processing facility of the DWPF on a large scale. DWPF design criteria for production rate, equipment lifetime, and operability have all been met. The expected authorization and construction of the DWPF will result in the safe and permanent immobilization of a major quantity of existing high level waste. 11 figures, 4 tables

  16. Vitrification of Three Low-Activity Radioactive Waste Streams from Hanford

    International Nuclear Information System (INIS)

    Ferrara, D.M.; Crawford, C.L.; Ha, B.C.; Bibler, N.E.

    1998-09-01

    As part of a demonstration for British Nuclear Fuels Limited, Incorporated (BNFL), the Immobilization Technology Section (ITS) of the Savannah River Technology Center (SRTC) has produced and characterized three low-activity waste (LAW) glasses from Hanford radioactive waste samples. The three LAW glasses were produced from radioactive supernate samples that had been treated by the Waste Processing Technology Section (WPTS) at SRTC to remove most of the radionuclides. These three glasses were produced by mixing the waste streams with between four and nine glass-forming chemicals in platinum/gold crucibles and heating the mixture to between 1120 and 1150 degrees C. Compositions of the resulting glass waste forms were close to the target compositions. Low concentrations of radionuclides in the LAW feed streams and, therefore, in the glass waste forms supported WPTS conclusions that pretreatment had been successful. No crystals were detected in the LAW glasses. In addition, all glass waste forms passed the leach tests that were performed. These included a 20 degrees C Product Consistency Test (PCT) and a modified version of the United States Environmental Protection Agency Toxicity Characteristic Leaching Procedure (TCLP)

  17. The Defense Waste Processing Facility, from vision to reality

    International Nuclear Information System (INIS)

    Randall, C.T.

    2000-01-01

    When the Savannah River Plant began operation in the early 1950's producing nuclear materials for the National defense, liquid, highly radioactive waste was generated as a by-product. Since that time the waste has been stored in large, carbon steel tanks that are buried underground. In 1960 one of the tanks developed a leak, and before recovery measures could be taken, about 25-gallons of radioactive salt solution had overflowed the secondary liner and seeped into the soil surrounding the tank. Significant improvements to the tanks were made, but constant surveillance was still required. Thus, the opinion began forming that storage of the mobile, highly radioactive waste in tanks was not a responsible long-term practice. So in the late 1960's the Savannah River Laboratory began research to find a suitable long-term solution to the waste disposal problem. Several alternative waste forms were evaluated, and in 1972 the first Savannah River waste was vitrified on a laboratory scale. By the mid-1970's, the DuPont Company, prime contractor at the Savannah River Plant, began to develop a vision of constructing America's first vitrification plant to immobilize the high level radioactive waste in borosilicate glass. This vision was later championed by DuPont in the form of a vitrification plant called the Defense Waste Processing Facility (DWPF). Today, the DWPF processes Savannah River High Level Waste sludge turning it into a solid, durable waste form of borosilicate glass. The DWPF is the world's largest vitrification facility. It was brought to reality through over 25-years of research and 13-years of careful construction, tests, and reviews at a cost of approximately $3 billion dollars

  18. Formulation of special glass frit and its use for decontamination of Joule melter employed for vitrification of high level and radioactive liquid waste

    International Nuclear Information System (INIS)

    Valsala, T.P.; Mishra, P.K.; Thakur, D.A.; Ghongane, D.E.; Jayan, R.V.; Dani, U.; Sonavane, M.S.; Kulkarni, Y.

    2012-01-01

    Advanced vitrification system at TWMP Tarapur was used for successful vitrification of large volume of HLW stored in waste tank farm. After completion of the operational life of the joule melter, dismantling was planned. Prior to the dismantling, the hold up inventory of active glass product from the melter was flushed out using specially formulated inactive glass frit to reduce the air activity buildup in the cell during dismantling operations. The properties of the special glass frit prepared are comparable with that of the regular product glass. More than 94% of holdup activity was flushed out from the joule melter prior to the dismantling of the melter. (author)

  19. Functional description of the West Valley Demonstration Project Vitrification Facility

    International Nuclear Information System (INIS)

    Borisch, R.R.; McMahon, C.L.

    1990-07-01

    The primary objective of the West Valley Demonstration Project (WVDP) is the solidification of approximately 2.1 million liters (560,000 gallons) of high-level radioactive waste (HLW) which resulted from the operation of a nuclear fuel reprocessing plant. Since the original plant was not built to accommodate the processing of waste beyond storage in underground tanks, HLW solidification by vitrification presented numerous engineering challenges. Existing facilities required redesign and conversion to meet their new purpose. Vitrification technology and systems needed to be created and then tested. Equipment modifications, identified from cold test results, were incorporated into the final equipment configuration to be used for radioactive (hot) operations. Cold operations have defined the correct sequence and optimal functioning of the equipment to be used for vitrification and have verified the process by which waste will be solidified into borosilicate glass

  20. The R7/T7 vitrification at La Hague: 10 years of operation

    International Nuclear Information System (INIS)

    Masson, H.; Desvaux, J.L.; Pluche, E.; Jouan, A.

    2001-01-01

    Vitrification of high level wastes from reprocessing of spent nuclear fuels has been carried out at La Hague on an industrial scale for ten years. This paper presents an historical overview of the facilities, and describes the facilities and their operations, startup performance, facility upgrading that has been done, and process control functions. The paper concludes that the technology for vitrification of high level wastes is mature and has been mastered. (author)

  1. RECENT PROCESS AND EQUIPMENT IMPROVEMENTS TO INCREASE HIGH LEVEL WASTE THROUGHPUT AT THE DEFENSE WASTE PROCESSING FACILITY (DWPF)

    International Nuclear Information System (INIS)

    Smith, M; Allan Barnes, A; Jim Coleman, J; Robert Hopkins, R; Dan Iverson, D; Richard Odriscoll, R; David Peeler, D

    2006-01-01

    The Savannah River Site's (SRS) Defense Waste Processing Facility (DWPF), the world's largest operating high level waste (HLW) vitrification plant, began stabilizing about 35 million gallons of SRS liquid radioactive waste by-product in 1996. The DWPF has since filled over 2000 canisters with about 4000 pounds of radioactive glass in each canister. In the past few years there have been several process and equipment improvements at the DWPF to increase the rate at which the waste can be stabilized. These improvements have either directly increased waste processing rates or have desensitized the process and therefore minimized process upsets and thus downtime. These improvements, which include glass former optimization, increased waste loading of the glass, the melter glass pump, the melter heated bellows liner, and glass surge protection software, will be discussed in this paper

  2. Radioactive waste processing

    International Nuclear Information System (INIS)

    Dejonghe, P.

    1978-01-01

    This article gives an outline of the present situation, from a Belgian standpoint, in the field of the radioactive wastes processing. It estimates the annual quantity of various radioactive waste produced per 1000 MW(e) PWR installed from the ore mining till reprocessing of irradiated fuels. The methods of treatment concentration, fixation, final storable forms for liquid and solid waste of low activity and for high level activity waste. The storage of radioactive waste and the plutonium-bearing waste treatement are also considered. The estimated quantity of wastes produced for 5450 MW(e) in Belgium and their destination are presented. (A.F.)

  3. Master slave manipulator maintenance at the Defense Waste Processing Facility

    International Nuclear Information System (INIS)

    Lethco, A.J.; Beasley, K.M.

    1991-01-01

    Equipment has been developed and tested to provide transport, installation, removal, decontamination, and repair for the master slave manipulators that are required for thirty-five discrete work locations in the 221-S Vitrification Building of the Defense Waste Processing Facility at the Westinghouse Savannah River Company. This specialized equipment provides a standardized scheme for work locations at different elevations with two types of manipulators

  4. Innovative vitrification for soil remediation

    International Nuclear Information System (INIS)

    Jetta, N.W.; Patten, J.S.; Hart, J.G.

    1995-01-01

    The objective of this DOE demonstration program is to validate the performance and operation of the Vortec Cyclone Melting System (CMS trademark) for the processing of LLW contaminated soils found at DOE sites. This DOE vitrification demonstration project has successfully progressed through the first two phases. Phase 1 consisted of pilot scale testing with surrogate wastes and the conceptual design of a process plant operating at a generic DOE site. The objective of Phase 2, which is scheduled to be completed the end of FY 95, is to develop a definitive process plant design for the treatment of wastes at a specific DOE facility. During Phase 2, a site specific design was developed for the processing of LLW soils and muds containing TSCA organics and RCRA metal contaminants. Phase 3 will consist of a full scale demonstration at the DOE gaseous diffusion plant located in Paducah, KY. Several DOE sites were evaluated for potential application of the technology. Paducah was selected for the demonstration program because of their urgent waste remediation needs as well as their strong management and cost sharing financial support for the project. During Phase 2, the basic nitrification process design was modified to meet the specific needs of the new waste streams available at Paducah. The system design developed for Paducah has significantly enhanced the processing capabilities of the Vortec vitrification process. The overall system design now includes the capability to shred entire drums and drum packs containing mud, concrete, plastics and PCB's as well as bulk waste materials. This enhanced processing capability will substantially expand the total DOE waste remediation applications of the technology

  5. Vitrification of SRP waste by a slurry-fed ceramic melter

    International Nuclear Information System (INIS)

    Wicks, G.G.

    1980-01-01

    Savannah River Plant (SRP) high-level waste (HLW) can be vitrified by feeding a slurry, instead of a calcine, to a joule-heated ceramic melter. Potential advantages of slurry feeding include (1) use of simpler equipment, (2) elimination of handling easily dispersed radioactive powder, (3) simpler process control, (4) effective mixing, (5) reduced off-gas volume, and (6) cost savings. Assessment of advantages and disadvantages of slurry feeding along with experimental studies indicate that slurry feeding is a promising way of vitrifying waste

  6. Incineration/vitrification of radioactive wastes and combustion of pyrolysis gases in thermal plasmas

    International Nuclear Information System (INIS)

    Girold, Ch.

    1997-03-01

    Two thermal plasma processes used for incineration of radioactive technological wastes (cellulose, plastics, rubber...) have been investigated. First, the different types of radioactive wastes are presented, with a special attention to those which may benefit from a high temperature thermal treatment. The most significant thermal plasma processes, suitable for this goal, are described. Then, the author deals with the post-combustion, in an oxygen plasma jet reactor, of gases from burnable radioactive waste pyrolysis. An experimental planning method as been used to evaluate the combustion performances in the reactor, with a wide range of gas composition and running parameters such as oxygen excess and electrical power. The results of a modeling of kinetics, based on 116 chemicals reactions between 25 species, are compared with experimental values. Finally, an oxygen plasma reactor where the arc is transferred on a basalt melt is experimented. The efficiency of the combustion and the homogeneity of the glass are discussed. The volatility of some glass elements and tracers added to the wastes is also approached in two different ways: by post-trial material balance and by an optical emission spectroscopic method. The author built a diagnostic method that allows the following versus time of the metallic vapours above the melt. (author)

  7. Waste management, waste resource facilities and waste conversion processes

    International Nuclear Information System (INIS)

    Demirbas, Ayhan

    2011-01-01

    In this study, waste management concept, waste management system, biomass and bio-waste resources, waste classification, and waste management methods have been reviewed. Waste management is the collection, transport, processing, recycling or disposal, and monitoring of waste materials. A typical waste management system comprises collection, transportation, pre-treatment, processing, and final abatement of residues. The waste management system consists of the whole set of activities related to handling, treating, disposing or recycling the waste materials. General classification of wastes is difficult. Some of the most common sources of wastes are as follows: domestic wastes, commercial wastes, ashes, animal wastes, biomedical wastes, construction wastes, industrial solid wastes, sewer, biodegradable wastes, non-biodegradable wastes, and hazardous wastes.

  8. AN ALTERNATIVE HOST MATRIX BASED ON IRON PHOSPHATE GLASSES FOR THE VITRIFICATION OF SPECIALIZED WASTE FORMS

    International Nuclear Information System (INIS)

    Day, Delbert D.

    2000-01-01

    As mentioned above, the overall goal of this research project was to collect the scientific information essential to develop iron phosphate glass based nuclear wasteforms. The specific objectives of the project were: (1) Investigate the structure of binary iron phosphate glasses and it's dependence on the composition and melting atmosphere: Understand atomic arrangements and nature of the bonding. Establish structure-property relationships. Determine the compositions and melting conditions which optimize the critical properties of the base glass. (2) Understand the structure of iron phosphate wasteforms and it's dependence on the composition and melting atmosphere: Investigate how the waste elements are bonded and coordinated within the glass structure. Establish structure-property relationships for the waste glasses. Determine the compositions and melting atmosphere for which the critical properties of the waste forms would be optimum. (3) Determine the role(s) played by the valence states of iron ions and it's dependence on the composition and melting atmosphere: Understand the different roles of iron(II) and iron(III) ions in determining the critical properties of the base glass and the waste forms. Investigate how the iron valence and its significance depend on the composition and melting atmosphere. (4) Investigate glass forming and crystallization processes of the iron phosphate glasses and their waste forms: Understand the dependence of the glass forming and crystallization characteristics on overall glass composition and valence states of iron ions. Identify the products of devitrification and investigate the critical properties of these crystalline compounds which may adversely affect the chemical and physical properties of the waste forms

  9. Test plan for evaluation of plasma melter technology for vitrification of high-sodium content low-level radioactive liquid wastes

    International Nuclear Information System (INIS)

    McLaughlin, D.F.; Lahoda, E.J.; Gass, W.R.; D'Amico, N.

    1994-01-01

    This document provides a test plan for the conduct of plasma arc vitrification testing by a vendor in support of the Hanford Tank Waste Remediation System (TWRS) Low-Level Waste (LLW) Vitrification Program. The vendor providing this test plan and conducting the work detailed within it [one of seven selected for glass melter testing under Purchase Order MMI-SVV-384212] is the Westinghouse Science and Technology Center (WSTC) in Pittsburgh, PA. WSTC authors of the test plan are D. F. McLaughlin, E. J. Lahoda, W. R. Gass, and N. D'Amico. The WSTC Program Manager for this test is D. F. McLaughlin. This test plan is for Phase I activities described in the above Purchase Order. Test conduct includes melting of glass frit with Hanford LLW Double-Shell Slurry Feed waste simulant in a plasma arc fired furnace

  10. Vitrification of lead-rich solid ashes from incineration of hazardous industrial wastes

    International Nuclear Information System (INIS)

    Kavouras, P.; Kaimakamis, G.; Ioannidis, Th. A.; Kehagias, Th.; Komninou, Ph.; Kokkou, S.; Pavlidou, E.; Antonopoulos, I.; Sofoniou, M.; Zouboulis, A.; Hadjiantoniou, C.P.; Nouet, G.; Prakouras, A.; Karakostas, Th.

    2003-01-01

    Lead-rich solid industrial wastes were vitrified by the addition of glass formers in various concentrations, to produce non-toxic vitreous stabilized products that can be freely disposed or used as construction materials. Toxicity of both the as-received industrial solid waste and the stabilized products was determined using standard leaching test procedures. The chemically stable vitreous products were subjected to thermal annealing in order to investigate the extent of crystal separation that could occur during cooling of large pieces of glass. Leaching tests were repeated to investigate the relation between annealing process and chemical stability. X-ray, scanning and transmission electron microscopy techniques were employed to identify the microstructure of stabilized products before and after thermal treatment. Relation between synthesis and processing, chemical stability and microstructure was investigated

  11. Strategy for research on radioactive waste processing and conditioning in France

    International Nuclear Information System (INIS)

    Cavedon, J.M.; Tallec, M.

    2001-01-01

    Research on radioactive medium level waste processing and conditioning aims at offering processing routes for waste forms and materials of potential value that are not yet provided easy handling by existing industrial processes. These studies are mandatory under the Dec 31, 1991 law and are coordinated by CEA. The strategy relies on the completion and rationalization of the existing processing routes, within acceptable technical and economic limits. Waste processing techniques aim at reducing the volume and the chemical diversity of medium activity waste, and are based on incineration-vitrification. Conditioning techniques call for high performance matrices and standardized containers, the latter keeping an ability to contain bulk waste. (author)

  12. Vitrification as an alternative to landfilling of tannery sewage sludge.

    Science.gov (United States)

    Celary, Piotr; Sobik-Szołtysek, Jolanta

    2014-12-01

    Due to high content of heavy metals such as chromium, tannery sewage sludge is a material which is difficult to be biologically treated as it is in the case of organic waste. Consequently, a common practice in managing tannery sewage sludge is landfilling. This poses a potential threat to both soil and water environments and it additionally generates costs of construction of landfills that meet specific environment protection requirements. Vitrification of this kind of sewage sludge with the addition of mineral wastes can represent an alternative to landfilling. The aim of this study was to investigate the possibility of obtaining an environmentally safe product by means of vitrification of tannery sewage sludge from a flotation wastewater treatment process and chemical precipitation in order to address the upcoming issue of dealing with sewage sludge from the tannery industry which will be prohibited to be landfilled in Poland after 2016. The focus was set on determining mixtures of tannery sewage sludge with additives which would result in the lowest possible heavy metal leaching levels and highest hardness rating of the products obtained from their vitrification. The plasma vitrification process was carried out for mixtures with various amounts of additives depending on the type of sewage sludge used. Only the materials of waste character were used as additives. One finding of the study was an optimum content of mineral additives in vitrified mixture of 30% v/v waste molding sands with 20% v/v carbonate flotation waste from the zinc and lead industry for the formulations with flotation sewage sludge, and 45% v/v and 5% v/v, respectively, for precipitation sewage sludge. These combinations allowed for obtaining products with negligible heavy metal leaching levels and hardness similar to commercial glass, which suggests they could be potentially used as construction aggregate substitutes. Incineration of sewage sludge before the vitrification process lead to

  13. DC Graphite Arc Melter for vitrification of low-level waste

    International Nuclear Information System (INIS)

    Desrosiers, A.E.; Wilver, P.J.; Wittle, J.K.

    1996-01-01

    The volume of mixed waste continues to increase with few options for its permanent disposal other than storage on site. This mixed waste is being generated by not only the Department of Energy at government sites but by the private sector in hospitals and at electrical utility sites. Bartlett Services, Inc. proposes to offer a service to treat these materials to both reduce the volume and stabilize the radionuclides in a vitrified material. This product will be formed in the DC Graphite Arc Melters developed by Electro-Pyrolysis, Inc. and being offered for commercial design, sale and installation by Svedala Industries, Pyro Division. The process is a high temperature procedure which pyrolytically decomposes the organic portion of the waste to form clean hydrogen and carbon monoxide and solid carbon. The inorganic portion, containing the radioactive components, melts to produce a stable glass which is resistant to environmental leaching and will remain stable until the radioactivity has decreased to a safe level. Glasses produced with surrogate materials such as cesium and cerium have been shown to pass the Product Compatibility Test (PCT). The process being proposed for this treatment utilizes a sealed melter system having the capability of melting wastes containing both metallic and inorganic materials. This process, unlike joule heated melters, is capable of operating to temperatures of 1600 degrees C or higher. Since the system is heated electrically, oxidation is not required to create the heat. Since the system is pyrolytic, relatively small quantities of gas are produced. These gases may have beneficial uses in producing chemicals or may be used as a clean fuel

  14. Materials performance in a high-level radioactive waste vitrification system

    International Nuclear Information System (INIS)

    Imrich, K.J.; Chandler, G.T.

    1996-01-01

    The Defense Waste Processing Facility (DWPF) is a Department of Energy Facility designed to vitrify highly radioactive waste. An extensive materials evaluation program has been completed on key components in the DWPF after twelve months of operation using nonradioactive simulated wastes. Results of the visual inspections of the feed preparation system indicate that the system components, which were fabricated from Hastelloy C-276, should achieve their design lives. Significant erosion was observed on agitator blades that process glass frit slurries; however, design modifications should mitigate the erosion. Visual inspections of the DWPF melter top head and off gas components, which were fabricated from Inconel 690, indicated that varying degrees of degradation occurred. Most of the components will perform satisfactorily for their two year design life. The components that suffered significant attack were the borescopes, primary film cooler brush, and feed tubes. Changes in the operation of the film cooler brush and design modifications to the feed tubes and borescopes is expected to extend their service lives to two years. A program to investigate new high temperature engineered materials and alloys with improved oxidation and high temperature corrosion resistance will be initiated

  15. Vitrification of nanotoxic waste (Ru) from the production of nano-catalysts for direct ethanol fuel cells

    International Nuclear Information System (INIS)

    Silva, A.C.; Julio-Junior, O.; Mello-Castanho, S.R.H.

    2010-01-01

    Nanostructured catalysts have been developed for ethanol directly use in fuel cells, which due to the economic advantages that should have widespread use in the near future. The catalysts for these devices using nano-structured metal are based, where the toxic nature and environmental risks presented by these metals are largely enhanced by nano-dispersion. Thus, the production of nano-catalysts are potentially generating highly hazardous waste for public health and the environment. This study presents the treatment and inertization of ruthenium (Ru) nanoparticles waste containing by the vitrification technique and consequent attainment of silicate glasses for potential commercial use. Compositions were prepared containing up to about 20 wt % of nano-waste by changing the basic composition of glass soda-lime-borosilicate. After the fusion, at a temperature of 1100 deg C, the glasses were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) and Infra-red in the Fourier transform (FT-IR) techniques. The chemical stability was evaluated by hydrolytic attack test. The glass containing 20 wt % of nano-residue showed a high chemical stability, similar to a usual soda-lime glass. (author)

  16. Vitrification as an alternative to landfilling of tannery sewage sludge

    International Nuclear Information System (INIS)

    Celary, Piotr; Sobik-Szołtysek, Jolanta

    2014-01-01

    Highlights: • The possibility of vitrification of tannery sewage sludge was investigated. • Glass cullet was substituted with different wastes of mineral character. • Component ratio in the processed mixtures was optimized. • Environmental safety of the acquired vitrificates was verified. • An alternative management approach of usually landfilled waste was presented. - Abstract: Due to high content of heavy metals such as chromium, tannery sewage sludge is a material which is difficult to be biologically treated as it is in the case of organic waste. Consequently, a common practice in managing tannery sewage sludge is landfilling. This poses a potential threat to both soil and water environments and it additionally generates costs of construction of landfills that meet specific environment protection requirements. Vitrification of this kind of sewage sludge with the addition of mineral wastes can represent an alternative to landfilling. The aim of this study was to investigate the possibility of obtaining an environmentally safe product by means of vitrification of tannery sewage sludge from a flotation wastewater treatment process and chemical precipitation in order to address the upcoming issue of dealing with sewage sludge from the tannery industry which will be prohibited to be landfilled in Poland after 2016. The focus was set on determining mixtures of tannery sewage sludge with additives which would result in the lowest possible heavy metal leaching levels and highest hardness rating of the products obtained from their vitrification. The plasma vitrification process was carried out for mixtures with various amounts of additives depending on the type of sewage sludge used. Only the materials of waste character were used as additives. One finding of the study was an optimum content of mineral additives in vitrified mixture of 30% v/v waste molding sands with 20% v/v carbonate flotation waste from the zinc and lead industry for the formulations with

  17. Vitrification as an alternative to landfilling of tannery sewage sludge

    Energy Technology Data Exchange (ETDEWEB)

    Celary, Piotr, E-mail: pcelary@is.pcz.czest.pl; Sobik-Szołtysek, Jolanta, E-mail: jszoltysek@is.pcz.czest.pl

    2014-12-15

    Highlights: • The possibility of vitrification of tannery sewage sludge was investigated. • Glass cullet was substituted with different wastes of mineral character. • Component ratio in the processed mixtures was optimized. • Environmental safety of the acquired vitrificates was verified. • An alternative management approach of usually landfilled waste was presented. - Abstract: Due to high content of heavy metals such as chromium, tannery sewage sludge is a material which is difficult to be biologically treated as it is in the case of organic waste. Consequently, a common practice in managing tannery sewage sludge is landfilling. This poses a potential threat to both soil and water environments and it additionally generates costs of construction of landfills that meet specific environment protection requirements. Vitrification of this kind of sewage sludge with the addition of mineral wastes can represent an alternative to landfilling. The aim of this study was to investigate the possibility of obtaining an environmentally safe product by means of vitrification of tannery sewage sludge from a flotation wastewater treatment process and chemical precipitation in order to address the upcoming issue of dealing with sewage sludge from the tannery industry which will be prohibited to be landfilled in Poland after 2016. The focus was set on determining mixtures of tannery sewage sludge with additives which would result in the lowest possible heavy metal leaching levels and highest hardness rating of the products obtained from their vitrification. The plasma vitrification process was carried out for mixtures with various amounts of additives depending on the type of sewage sludge used. Only the materials of waste character were used as additives. One finding of the study was an optimum content of mineral additives in vitrified mixture of 30% v/v waste molding sands with 20% v/v carbonate flotation waste from the zinc and lead industry for the formulations with

  18. In-situ vitrification: pilot-scale development

    International Nuclear Information System (INIS)

    Timmerman, C.L.; Brouns, R.A.; Buelt, J.L.; Oma, K.H.

    1983-01-01

    Pacific Northwest Laboratory (PNL) is developing in-situ vitrification (ISV) as an in-place stabilization technique for buried radioactive and hazardous chemical wastes. The process melts the wastes and surrounding soil to produce a durable glass and crystalline waste form. These in situ vitrification process development testing and product evaluation studies are being conducted for the U.S. Department of Energy. This report discusses the results of four ISV pilot-scale field tests simulating radioactive and hazardous waste site conditions. The primary objectives of the field tests were to: demonstrate process scale-up from engineering-scale laboratory tests; verify equipment performance of the power system, electrodes and off-gas system; characterize the behavior of simulated wastes in the vitrified soil; identify waste losses to the off-gas system; and evaluate waste form durability. Test results have been encouraging. Process scaleup has been successfully demonstrated, with equipment and electrode performance equally as successful. The off-gas system effectively contained any volatile or entrained hazardous species. Vitrified soil analysis also indicated effective containment and a homogeneous distribution of nonradioactive radionuclide and hazardous waste simulants due to convective mixing during vitrification. Waste form leaching studies revealed that the ISV product has a durability similar to Pyrex glass

  19. Statistical process control: An approach to quality assurance in the production of vitrified nuclear waste

    International Nuclear Information System (INIS)

    Pulsipher, B.A.; Kuhn, W.L.

    1987-01-01

    Current planning for liquid high-level nuclear wastes existing in the United States includes processing in a liquid-fed ceramic melter to incorporate it into a high-quality glass, and placement in a deep geologic repository. The nuclear waste vitrification process requires assurance of a quality product with little or no final inspection. Statistical process control (SPC) is a quantitative approach to one quality assurance aspect of vitrified nuclear waste. This method for monitoring and controlling a process in the presence of uncertainties provides a statistical basis for decisions concerning product quality improvement. Statistical process control is shown to be a feasible and beneficial tool to help the waste glass producers demonstrate that the vitrification process can be controlled sufficiently to produce an acceptable product. This quantitative aspect of quality assurance could be an effective means of establishing confidence in the claims to a quality product

  20. Statistical process control: An approach to quality assurance in the production of vitrified nuclear waste

    International Nuclear Information System (INIS)

    Pulsipher, B.A.; Kuhn, W.L.

    1987-02-01

    Current planning for liquid high-level nuclear wastes existing in the US includes processing in a liquid-fed ceramic melter to incorporate it into a high-quality glass, and placement in a deep geologic repository. The nuclear waste vitrification process requires assurance of a quality product with little or no final inspection. Statistical process control (SPC) is a quantitative approach to one quality assurance aspect of vitrified nuclear waste. This method for monitoring and controlling a process in the presence of uncertainties provides a statistical basis for decisions concerning product quality improvement. Statistical process control is shown to be a feasible and beneficial tool to help the waste glass producers demonstrate that the vitrification process can be controlled sufficiently to produce an acceptable product. This quantitative aspect of quality assurance could be an effective means of establishing confidence in the claims to a quality product. 2 refs., 4 figs

  1. EPRI waste processing projects

    International Nuclear Information System (INIS)

    Shaw, R.A.

    1987-01-01

    The Electric Power Research Institute (EPRI) manages research for its sponsoring electric utilities in the United States. Research in the area of low level radioactive waste (LLRW) from light water reactors focuses primarily on waste processing within the nuclear power plants, monitoring of the waste packages, and assessments of disposal technologies. Accompanying these areas and complimentary to them is the determination and evaluation of the sources of nuclear power plants radioactive waste. This paper focuses on source characterization of nuclear power plant waste, LLRW processing within nuclear power plants, and the monitoring of these wastes. EPRI's work in waste disposal technology is described in another paper in this proceeding by the same author. 1 reference, 5 figures

  2. Processing the THOREX waste at the West Valley demonstration project

    International Nuclear Information System (INIS)

    Barnes, S.M.; Schiffhauer, M.A.

    1994-01-01

    This paper focuses on several options for neutralizing the THOREX and combining it with the PUREX wastes. Neutralization testing with simulated wastes (nonradioactive chemicals) was performed to evaluate the neutralization reactions and the reaction product generation. Various methods for neutralizing the THOREX solution were examined to determine their advantages and disadvantages relative to the overall project objectives and compatibility with the existing process. The primary neutralization process selection criteria were safety and minimizing the potential delays prior to vitrification. The THOREX neutralization method selected was direct addition to the high pH PUREX wastes within Tank 8D-2. Laboratory testing with simulated waste has demonstrated rapid neutralization of the THOREX waste acid. Test results for various direct addition scenarios has established the optimum process operating conditions which provide the largest safety margins

  3. Novel procurement concepts utilized to award contract for vitrification of an F006 mixed waste sludge

    International Nuclear Information System (INIS)

    Pickett, J.B.; Musall, J.C.; Hayes, A.F.; Campbell, E.E.

    1994-01-01

    A number of novel concepts were utilized in a procurement bid process to award a contract for the stabilization of a mixed wastewater treatment plating line sludge from the Reactor Materials department (M-Area) at the Savannah River site (SRS). The contract award was based on a combination of technical and cost considerations. The technical aspects included an evaluation of the technical validity of the proposed process(es) (i.e., would the process work?), the physical resources of the proposer and the expertise of the personnel proposed to work on the program, and prior experience of the firm wit treatment and stabilization of mixed (radioactive and hazardous) wastes. This paper will concentrate on the cost and the bid award considerations, rather than the technical aspects

  4. Engineering-scale in situ vitrification tests of simulated Oak Ridge National Laboratory buried wastes

    International Nuclear Information System (INIS)

    1996-12-01

    As part of the Comprehensive Environmental Response, Compensation, and Liability Act process for remediation of Waste Area Grouping (WAG) 6 at Oak Ridge National Laboratory, a public meeting was held on the proposed plan. It was recognized that contaminant releases from WAG 6 posed minimal potential risk to the public and environment. The US Department of Energy (DOE) in conjunction with the US Environmental Protection Agency and the Tennessee Department of Environment and Conservation agreed to defer remedial action at WAG 6 until higher risk release sites were first remediated

  5. Food-Processing Wastes.

    Science.gov (United States)

    Frenkel, Val S; Cummings, Gregg A; Maillacheruvu, K Y; Tang, Walter Z

    2017-10-01

    Literature published in 2016 and early 2017 related to food processing wastes treatment for industrial applications are reviewed. This review is a subsection of the Treatment Systems section of the annual Water Environment Federation literature review and covers the following food processing industries and applications: general, meat and poultry, fruits and vegetables, dairy and beverage, and miscellaneous treatment of food wastes.

  6. 76 FR 13605 - Notice of Availability of Draft Waste Incidental to Reprocessing Evaluation for the Vitrification...

    Science.gov (United States)

    2011-03-14

    ... selected offsite low-level waste disposal facility, either the NNSS Area 5 Radioactive Waste Management... in West Valley, New York, is waste incidental to reprocessing and thus is not high-level radioactive... evaluation pursuant to DOE Manual 435.1-1, Radioactive Waste Management. DOE is consulting with the Nuclear...

  7. Measurement of cesium emissions during the vitrification of simulated high level radioactive waste

    International Nuclear Information System (INIS)

    Zamecnik, J.R.; Miller, D.H.; Carter, J.T.

    1992-01-01

    In the Defense Waste Processing Facility at the Savannah River Site, it is desired to eliminate a startup test that would involve adding small amounts of radioactive cesium-137 to simulated high-level waste. In order to eliminate this test, a reliable method for measuring non-radioactive cesium in the offgas system from the glass melter is required. From a pilot scale melter system, offgas particulate samples were taken on filter paper media and analyzed by Inductively Coupled Plasma-Mass Spectrometry (ICP-MS). The ICPMS method proved to be sufficiently sensitive to measure cesium quantities as low as 0.135 μg, with the sensitivity being limited by the background cesium present in the filter paper. Typical particulate loadings ranged from 800 μg of cesium. This sensitivity allowed determination of cesium decontamination factors for four of the five major components of the offgas system. The decontamination factors measured experimentally compared favorably with the process design basis values

  8. Water And Waste Water Processing

    International Nuclear Information System (INIS)

    Yang, Byeong Ju

    1988-04-01

    This book shows US the distribution diagram of water and waste water processing with device of water processing, and device of waste water processing, property of water quality like measurement of pollution of waste water, theoretical Oxygen demand, and chemical Oxygen demand, processing speed like zero-order reactions and enzyme reactions, physical processing of water and waste water, chemical processing of water and waste water like neutralization and buffering effect, biological processing of waste water, ammonia removal, and sludges processing.

  9. Evaluation of off-gas characteristics in vitrification process of ion-exchange resin

    International Nuclear Information System (INIS)

    Park, S. C.; Kim, H. S.; Yang, K. H.; Yun, C. H.; Hwang, T. W.; Shin, S. W.

    2001-01-01

    The properties of off-gas generated from vitrification process of ion-exchange resin were characterized. Theoretical composition and flow rate of the off-gas were calculated based on chemical composition of resin and it's burning condition inside CCM. The calculated off-gas flow rate was 67.9 Nm 3 /h at the burning rate of 40 kg/h. And the composition of off-gas was evaluated as CO 2 (41.4%), Steam (40.0%), O 2 (13.3%), NO (3.6%), and SO 2 (1.6%) in order. Then, actual flow rate and composition of off-gas were measured during pilot-scale demonstration tests and the results were compared with theoretical values. The actual flow rate of off-gas was about 1.6 times higher than theoretical one. The difference between theoretical and actual flow rates was caused by the in-leakage of air to the system, and the in-leakage rate was evaluated as 36.3 Nm 3 /h. Because of continuous change in the combustion parameters inside CCM, during demonstration tests, the concentration of toxic gases showed wide fluctuation. However, the concentration of CO, a barometer of incompleteness of combustion inside CCM, was stabilized soon. The result showed quasi-equilibrium state was achieved two hours after feeding of resin. (author)

  10. International technology exchange in support of the Defense Waste Processing Facility wasteform production

    International Nuclear Information System (INIS)

    Kitchen, B.G.

    1989-01-01

    The nearly completed Defense Waste Processing Facility (DWPF) is a Department of Energy (DOE) facility at the Savannah River Site that is designed to immobilize defense high level radioactive waste (HLW) by vitrification in borosilicate glass and containment in stainless steel canisters suitable for storage in the future DOE HLW repository. The DWPF is expected to start cold operation later this year (1990), and will be the first full scale vitrification facility operating in the United States, and the largest in the world. The DOE has been coordinating technology transfer and exchange on issues relating to HLW treatment and disposal through bi-lateral agreements with several nations. For the nearly fifteen years of the vitrification program at Savannah River Laboratory, over two hundred exchanges have been conducted with a dozen international agencies involving about five-hundred foreign national specialists. These international exchanges have been beneficial to the DOE's waste management efforts through confirmation of the choice of the waste form, enhanced understanding of melter operating phenomena, support for paths forward in political/regulatory arenas, confirmation of costs for waste form compliance programs, and establishing the need for enhancements of melter facility designs. This paper will compare designs and schedules of the international vitrification programs, and will discuss technical areas where the exchanges have provided data that have confirmed and aided US research and development efforts, impacted the design of the DWPF and guided the planning for regulatory interaction and product acceptance

  11. Processing of nuclear waste

    International Nuclear Information System (INIS)

    Hennelly, E.J.

    1981-01-01

    The processing of nuclear waste to transform the liquid waste from fuel reprocessing activities is well defined. Most solid waste forms, if they are cooled and contain diluted waste, are compatible with many permanent storage environments. The public acceptance of methods for disposal is being delayed in the US because of the alternatives studies of waste forms and repositories now under way that give the impression of indecision and difficulty for the disposal of HLW. Conservative programs that dilute and cool solid waste are under way in France and Sweden and demonstrate that a solution to the problem is available now. Research and development should be directed toward improving selected methods rather than seeking a best method, which at best, may always be illusory

  12. Nuclear waste management

    International Nuclear Information System (INIS)

    1982-12-01

    The subject is discussed, with special reference to the UK, under the headings: radiation; origins of the waste (mainly from nuclear power programme; gas, liquid, solid; various levels of activity); dealing with waste (methods of processing, storage, disposal); high-active waste (storage, vitrification, study of means of eventual disposal); waste management (UK organisation to manage low and intermediate level waste). (U.K.)

  13. Commercialization project of Ulchin vitrification

    International Nuclear Information System (INIS)

    Jo, Hyun-Jun; Kim, Cheon-Woo; Hwang, Tae-Won

    2011-01-01

    The Ulchin Vitrification Facility (UVF), to be used for the vitirification of low- and intermediate-level radioactive waste (LILW) generated by nuclear power plants (NPPs), is the world's first commercial facility using Cold Crucible Induction Melter (CCIM) technology. The construction of the facility was begun in 2005 and was completed in 2007. From December 2007 to September 2009, all key performance tests, such as the system functional test, the cold test, the hot test, and the real waste test, were successfully carried out. The UVF commenced commercial operation in October 2009 for the vitrification of radioactive waste. (author)

  14. Vitrification: An alternative to minimize environmental impact caused by leather industry wastes

    International Nuclear Information System (INIS)

    Basegio, T.; Beck Leao, A.P.; Bernardes, A.M.; Bergmann, C.P.

    2009-01-01

    The main purpose of this work was the investigation of the immobilization of chromium ion present in the ash from the incineration of chromium-tanned leather shavings (ACS) by means of vitrified ceramic bodies. To achieve the immobilization samples were initially produced adding soda-lime glass to ACS. After that, new formulations were produced with the addition of pure oxides, TiO 2 and MgO, to the soda-lime glass and ACS sample. These samples were conformed by pressing and fired in an eletrical furnace, at temperatures of 750, 800, 950 and 1000 o C. The ceramic bodies were evaluated with respect to their physical properties and mineralogical composition by X-ray diffraction and energy dispersive spectroscopy (EDS) mapping. The chromium immobilization was characterized by leaching tests according to Brazilian Regulations (NBR 10005). The results confirmed the immobilization of the chromium ion within the allowed limits of Brazilian Regulations, NBR 10004 (5 mg/L), with the use of glass and vitrification/densification agents such as titanium and magnesium oxides.

  15. Performance of High Temperature Filter System for Radioactive Waste Vitrification Plant

    International Nuclear Information System (INIS)

    Park, Seung Chul; Hwang, Tae Won; Shin, Sang Won; Ha, Jong Hyun; Kim, Hey Suk; Park, So Jin

    2004-01-01

    Important operation parameters and performance of a high temperature ceramic candle filter system were evaluated through a series of demonstration tests at a pilot-scale vitrification plant. At the initial period of each test, due to the growth of dust cake on the surface of ceramic candles, the pressure drop across the filter media increased sharply. After that it became stable to a certain range and varied continuously proportion to the face velocity of off-gas. On the contrary, at the initial period of each test, the permeability of filter element decreased rapidly and then it became stable. Back flushing of the filter system was effective under the back flushing air pressure range of 3∼5 bar. Based on the dust concentrations measured by iso-kinetic dust sampling at the inlet and outlet point of HTF, the dust collection efficiency of HTF evaluated. The result met the designed performance value of 99.9%. During the demonstration tests including a hundred hour long test, no specific failure or problem affecting the performance of HTF system were observed.

  16. Formulation Efforts for Direct Vitrification of INEEL Blend Calcine Waste Simulate: Fiscal Year 2000

    International Nuclear Information System (INIS)

    Crum, Jarrod V; Vienna, John D; Peeler, David K

    2001-01-01

    The TFA uses a systematic process for developing its annual program that draws from the tanks science and technology development needs expressed by the five DOE tank waste sites. TFA's annual program development process is iterative and involves the following steps: Collection of site needs; Needs analysis; Development of technical responses and initial prioritization; Refinement of the program for the next fiscal year; Formulation of the Corporate Review Budget (CRB); Preparation of Program Execution Guidance (PEG) for the next FY Revision of the Multiyear Program Plan (MYPP). This document describes the outcomes of the first phase of this process, from collection of site needs to the initial prioritization of technical activities. The TFA received site needs in October- December 2000. A total of 170 site needs were received, an increase of 30 over the previous year. The needs were analyzed and integrated, where appropriate. Sixty-six distinct technical responses were drafted and prioritized. In addition, seven strategic tasks were approved to compete for available funding in FY 2002 and FY 2003. Draft technical responses were prepared and provided to the TFA Site Representatives and the TFA User Steering Group (USG) for their review and comment. These responses were discussed at a March 15, 2001, meeting where the TFA Management Team established the priority listing in preparation for input to the DOE Office of Science and Technology (OST) budget process. At the time of publication of this document, the TFA continues to finalize technical responses as directed by the TFA Management Team and clarify the intended work scopes for FY 2002 and FY 2003

  17. The evolution of waste management processes and technologies in BNFL

    International Nuclear Information System (INIS)

    Asquith, R.W.; Fairhall, G.A.

    1997-01-01

    The treatment of wastes arising from BNFL''s nuclear fuel cycle operations can be traced through a number of phases. The first was the development of vitrification and cementation for fresh arisings. Plants utilising these technologies are now in operation. To handle the mixed, heterogeneous intermediate level wastes, retrieval, segregation and robust treatment processes are at an advanced stage of development, with all plants to be operational from 2002. BNFL is focusing attention on reducing waste management lifetime costs including reducing waste volumes of source. Technologies aimed at significant reductions are now being developed. The final phase, now in progress, recognizes the need for an integrated approach to advanced fuel cycle processes which incorporates BNFL''s holistic concept. (author)

  18. The evolution of waste management processes and technologies in BNFL

    International Nuclear Information System (INIS)

    Asquith, R. W.; Fairhall, G. A.

    1997-01-01

    The treatment of wastes arising from BNFL's nuclear fuel cycle operations can be traced through a number of phases. The first was the development of vitrification and cementation for fresh arising and plants are now in operation. To handle the mixed, heterogeneous intermediate level wastes, retrieval, segregation and robust treatment processes are at an advanced stage of development, with all plants to be operational from 2002. BNFL is focusing attention on reducing waste management lifetime costs including reducing waste volumes of source. Technologies aimed at significant reductions are now being developed. The final phase, now in progress, recognizes the need for an integrated approach to advanced fuel cycle processes which incorporates BNFL holistic concept. (author) 6 refs., 1 fig

  19. Process chemistry for the pretreatment of Hanford tank wastes

    International Nuclear Information System (INIS)

    Lumetta, G.J.; Swanson, J.L.; Barker, S.A.

    1992-08-01

    Current guidelines for disposing radioactive wastes stored in underground tanks at the US Department of Energy's Hanford Site call for the vitrification of high-level waste in borosilicate glass and disposal of the glass canisters in a deep geologic repository. Low-level waste is to be cast in grout and disposed of on site in shallow burial vaults. Because of the high cost of vitrification and geologic disposal, methods are currently being developed to minimize the volume of high-level waste requiring disposal. Two approaches are being considered for pretreating radioactive tank sludges: (1) leaching of selected components from the sludge and (2) acid dissolution of the sludge followed by separation of key radionuclides. The leaching approach offers the advantage of simplicity, but the acid dissolution/radionuclide extraction approach has the potential to produce the least number of glass canisters. Four critical components (Cr, P, S, and Al) were leached from an actual Hanford tank waste-Plutonium Finishing Plant sludge. The Al, P, and S were removed from the sludge by digestion of the sludge with 0.1 M NaOH at 100 degrees C. The Cr was leached by treating the sludge with alkaline KMnO 4 at 100 degrees C. Removing these four components from the sludge will dramatically lower the number of glass canisters required to dispose of this waste. The transuranic extraction (TRUEX) solvent extraction process has been demonstrated at a bench scale using an actual Hanford tank waste. The process, which involves extraction of the transuranic elements with octyl(phenyl)-N,N-diisobutylcarbamoylmethylphosphine oxide (CMPO), separated 99.9% of the transuranic elements from the bulk components of the waste. Several problems associated with the TRUEX processing of this waste have been addressed and solved

  20. Quality Assurance Project Plan for the treatability study of in situ vitrification of Seepage Pit 1 in Waste Area Grouping 7 at Oak Ridge National Laboratory

    International Nuclear Information System (INIS)

    1995-07-01

    This Quality Assurance Project Plan (QAPjP) establishes the quality assurance procedures and requirements to be implemented for the control of quality-related activities for Phase 3 of the Treatability Study (TS) of In Situ Vitrification (ISV) of Seepage Pit 1, ORNL Waste Area Grouping 7. This QAPjP supplements the Quality Assurance Plan for Oak Ridge National Laboratory Environmental Restoration Program by providing information specific to the ISV-TS. Phase 3 of the TS involves the actual ISV melt operations and posttest monitoring of Pit 1 and vicinity. Previously, Phase 1 activities were completed, which involved determining the boundaries of Pit 1, using driven rods and pipes and mapping the distribution of radioactivity using logging tools within the pipes. Phase 2 involved sampling the contents, both liquid and solids, in and around seepage Pit 1 to determine their chemical and radionuclide composition and the spatial distribution of these attributes. A separate QAPjP was developed for each phase of the project. A readiness review of the Phase 3 activities presented QAPjP will be conducted prior to initiating field activities, and an Operational Acceptance, Test (OAT) will also be conducted with no contamination involved. After, the OAT is complete, the ISV process will be restarted, and the melt will be allowed to increase with depth and incorporate the radionuclide contamination at the bottom of Pit 1. Upon completion of melt 1, the equipment will be shut down and mobilized to an adjacent location at which melt 2 will commence

  1. Vitrification of spent mordenite molecular sieves

    International Nuclear Information System (INIS)

    Sathi Sasidharan, N.; Deshingkar, D.S.; Jain, Savita; Singh, I.J.; Wattal, P.K.

    2002-11-01

    Vitrification of cesium loaded inorganic ion exchangers (mordenite type molecular sieves/zeolite AR-1) was studied empolying borosilicate glass systems. Direct vitrification of aluminosilicates is rather difficult mainly on account of volatility of cesium at processing temperatures of 1100 degC-1300 degC. In the borosilicate glass system, oxides of lead, sodium and zinc along with boric oxide were employed as major glass formers. Homogeneous glass matrix was obtained incorporating simulated composition of mordenite along with oxides of sodium, lead and boron at the processing temperature of 950 degC. The waste oxide loading up to 50% on dry weight basis was incorporated in this glass formulation. Partial replacement of PbO by TeO 2 , Bi 2 O 3 and CaF 2 resulted in lowering of the processing temperature and also increasing homogeneity of matrix. Based on these results, a glass matrix was prepared with actual cesium AR-1 molecular sieves with processing temperature limited to 925 degC. Powdered samples of glass matrix were subjected to leaching as per ASTM-1285 Product Consistency Test in high purity water at 90 degC for 28 days. The normalised cesium leach rate of this glass was found to be 3.92 x 10 -6 g/cm 2 /day, which is comparable to sodium borosilicate glass matrices currently in use for immobilisation of high level waste. The molecular sieves are also amenable to immobilization in cement matrix. As expected, there is substantial volume reduction by factor 3 in vitrification compared to their immobilization in cementious matrices. Also the quantity of cesium leached from vitrified product was nearly 10,000 times lower compared to cement based matrix. Vitrification of mordenite molecular sieves would lead to high capacity utilisation of zeolite AR-1 for the treatment of low and intennediate levelliquid effluents. (author)

  2. Remote instrument/electrical wall nozzle replaement in the Defense Waste Processing Facility

    International Nuclear Information System (INIS)

    Heckendorn, F.M. II.

    1983-09-01

    The Defense Waste Processing Facility (DWPF) for waste vitrification at the Savannah River Plant is in the final design stage. Development of remotely replaceable instrument and electrical through-wall wiring is now complete. These assemblies connect the power and control signals from the high radiation environment to the personnel access areas. The ability to replace them will extend the life and lower the cost of the DWPF. 3 references, 22 figures, 2 tables

  3. Measurement of cesium and mercury emissions from the vitrification of simulated high level radioactive waste

    International Nuclear Information System (INIS)

    Zamecnik, J.R.

    1992-01-01

    In the Defense Waste Processing Facility at the Savannah River Site, it is desired to measure non-radioactive cesium in the offgas system from the glass melter. From a pilot scale melter system, offgas particulate samples were taken on filter paper media and analyzed by Inductively Coupled Plasma-Mass Spectrometry (ICP-MS). The ICP-MS method proved to be sufficiently sensitive to measure cesium quantities as low as 0.135 μg, with the sensitivity being limited by the background cesium present in the filter paper. This sensitivity allowed determination of cesium decontamination factors for four of the five major components of the offgas system. In addition, total particulate measurements were also made. Measurements of mercury decontamination factors were made on the same equipment; the results indicate that most of the mercury in the offgas system probably exists as elemental mercury and HgCl 2 , with some HgO and Hg 2 Cl 2 . The decontamination factors determined for cesium, total particulate, and mercury all compared favorably with the design values

  4. Radioactive waste processing device

    International Nuclear Information System (INIS)

    Ikeda, Takashi; Funabashi, Kiyomi; Chino, Koichi.

    1992-01-01

    In a waste processing device for solidifying, pellets formed by condensing radioactive liquid wastes generated from a nuclear power plant, by using a solidification agent, sodium chloride, sodium hydroxide or sodium nitrate is mixed upon solidification. In particular, since sodium sulfate in a resin regenerating liquid wastes absorbs water in the cement upon cement solidification, and increases the volume by expansion, there is a worry of breaking the cement solidification products. This reaction can be prevented by the addition of sodium chloride and the like. Accordingly, integrity of the solidification products can be maintained for a long period of time. (T.M.)

  5. Radioactive waste processing method

    International Nuclear Information System (INIS)

    Sakuramoto, Naohiko.

    1992-01-01

    When granular materials comprising radioactive wastes containing phosphorus are processed at first in a fluidized bed type furnace, if the granular materials are phosphorus-containing activated carbon, granular materials comprising alkali compound such as calcium hydroxide and barium hydroxide are used as fluidizing media. Even granular materials of slow burning speed can be burnt stably in a fluidizing state by high temperature heat of the fluidizing media, thereby enabling to take a long burning processing time. Accordingly, radioactive activated carbon wastes can be processed by burning treatment. (T.M.)

  6. Radioactive waste processing

    International Nuclear Information System (INIS)

    Curtiss, D.H.; Heacock, H.W.

    1976-01-01

    The description is given of a process for treating radioactive waste whereby a mud of radioactive waste and cementing material is formed in a mixer. This mud is then transferred from the mixer to a storage and transport container where it is allowed to harden. To improve transport efficiency an alkali silicate or an alkaline-earth metal silicate is added to the mud. For one hundred parts by weight of radioactive waste in the mud, twenty to one hundred parts by weight of cementing material are added and five to fifty parts by weight of silicate, the amount of waste in the mud exceeding the combined amount of cementing and silicate material [fr

  7. Organic waste incineration processes

    Energy Technology Data Exchange (ETDEWEB)

    Lemort, F.; Charvillat, J.P.; Nabot, J.P. [CEA Valrho, Bagnols sur Ceze Cedex (France); Chateauvieux, H.; Thiebaut, C. [CEA Valduc, 21 - Is-sur-Tille (France)

    2001-07-01

    Nuclear activities produce organic waste compatible with thermal processes designed to obtain a significant weight and volume reduction as well as to stabilize the inorganic residue in a form suitable for various interim storage or disposal routes. Several processes may be implemented (e.g. excess air, plasma, fluidized bed or rotating furnace) depending on the nature of the waste and the desired objectives. The authors focus on the IRIS rotating-kiln process, which was used for the first time with radioactive materials during the first half of 1999. IRIS is capable of processing highly chlorinated and {alpha}-contaminated waste at a rate of several kilograms per hour, while limiting corrosion due to chlorine as well as mechanical entrainment of radioactive particles in the off-gas stream. Although operated industrially, the process is under continual development to improve its performance and adapt it to a wider range of industrial applications. The main focus of attention today is on adapting the pyrolytic processes to waste with highly variable compositions and to enhance the efficiency of the off-gas purification systems. These subjects are of considerable interest for a large number of heat treatment processes (including all off-gas treatment systems) for which extremely durable, high-performance and low-flow electrostatic precipitators are now being developed. (author)

  8. Organic waste incineration processes

    International Nuclear Information System (INIS)

    Lemort, F.; Charvillat, J.P.; Nabot, J.P.; Chateauvieux, H.; Thiebaut, C.

    2001-01-01

    Nuclear activities produce organic waste compatible with thermal processes designed to obtain a significant weight and volume reduction as well as to stabilize the inorganic residue in a form suitable for various interim storage or disposal routes. Several processes may be implemented (e.g. excess air, plasma, fluidized bed or rotating furnace) depending on the nature of the waste and the desired objectives. The authors focus on the IRIS rotating-kiln process, which was used for the first time with radioactive materials during the first half of 1999. IRIS is capable of processing highly chlorinated and α-contaminated waste at a rate of several kilograms per hour, while limiting corrosion due to chlorine as well as mechanical entrainment of radioactive particles in the off-gas stream. Although operated industrially, the process is under continual development to improve its performance and adapt it to a wider range of industrial applications. The main focus of attention today is on adapting the pyrolytic processes to waste with highly variable compositions and to enhance the efficiency of the off-gas purification systems. These subjects are of considerable interest for a large number of heat treatment processes (including all off-gas treatment systems) for which extremely durable, high-performance and low-flow electrostatic precipitators are now being developed. (author)

  9. The role of Tetronics plasma vitrification technology in the management and conditioning of nuclear waste

    International Nuclear Information System (INIS)

    Deegan, David; Scales, Charlie

    2007-01-01

    Plasma Arc Technology is finding wider application in the treatment of hazardous waste materials an area which has a lot of synergy with radioactive waste management. It is being stimulated by the increasing demands of regulatory and economic drivers; currently, within the Integrated Waste Management (IWM) sector, there is a climate of rising costs, limited numbers of technological solutions, restricted access to traditional disposal based solutions and a significant levels of market consolidation. Traditionally, the IWM sector has operated with basic mixing technology solutions: e.g. physiochemical consolidation, physiochemical separation, neutralisation and basic material bulking, with ultimate reliance on landfill, cement based encapsulation and high temperature incineration (HTI). The impact of national statutes, the value of national liabilities and infra-structural deficiencies is demanding constant technological advancement for continued regulatory compliance. This paper presents information on Tetronics' plasma based solution, for the treatment of Asbestos Containing Materials (ACM) and Plutonium Containing Material (PCM). (authors)

  10. Radioactive waste processing container

    International Nuclear Information System (INIS)

    Ishizaki, Kanjiro; Koyanagi, Naoaki; Sakamoto, Hiroyuki; Uchida, Ikuo.

    1992-01-01

    A radioactive waste processing container used for processing radioactive wastes into solidification products suitable to disposal such as underground burying or ocean discarding is constituted by using cements. As the cements, calcium sulfoaluminate clinker mainly comprising calcium sulfoaluminate compound; 3CaO 3Al 2 O 3 CaSO 4 , Portland cement and aqueous blast furnace slug is used for instance. Calciumhydroxide formed from the Portland cement is consumed for hydration of the calcium sulfoaluminate clinker. According, calcium hydroxide is substantially eliminated in the cement constituent layer of the container. With such a constitution, damages such as crackings and peelings are less caused, to improve durability and safety. (I.N.)

  11. Vitrification and Product Testing of AW-101 and AN-107 Pretreated Waste

    Energy Technology Data Exchange (ETDEWEB)

    Smith, Gary L.; Greenwood, Lawrence R.; Piepel, Gregory F.; Schweiger, Michael J.; Smith, Harry D.; Urie, Michael W.; Wagner, Jerome J.

    2000-10-31

    The primary objective for vitrifying the LAW samples is to generate glass products for subsequent product testing. The work presented in this report is divided into 6 work elements: 1) Glass Fabrication, 2) Chemical Composition, 3) Radiochemical Composition, 4) Crystalline and Non-crystalline Phase Determination, and 5) Release Rate (Modified PCT). These work elements will help demonstrate the RPP-WTP projects ability to satisfy the product requirements concerning, chemical and radionuclide reporting, waste loading, identification and quantification of crystalline and non-crystalline phases, and waste form leachability. VOA, SVOA, dioxins, furans, PCBs, and total cyanide analyses will be reported in as separate document (WTP-RPT-005).

  12. SPEEDUP simulation of liquid waste batch processing. Revision 1

    International Nuclear Information System (INIS)

    Shannahan, K.L.; Aull, J.E.; Dimenna, R.A.

    1994-01-01

    The Savannah River Site (SRS) has accumulated radioactive hazardous waste for over 40 years during the time SRS made nuclear materials for the United States Department of Energy (DOE) and its predecessors. This waste is being stored as caustic slurry in a large number of 1 million gallon steel tanks, some of which were initially constructed in the early 1950's. SRS and DOE intend to clean up the Site and convert this waste into stable forms which then can be safely stored. The liquid waste will be separated into a partially decontaminated low-level and radioactive high-level waste in one feed preparation operation, In-Tank Precipitation. The low-level waste will be used to make a concrete product called saltstone in the Saltstone Facility, a part of the Defense Waste Processing Facility (DWPF). The concrete will be poured into large vaults, where it will be permanently stored. The high-level waste will be added to glass-formers and waste slurry solids from another feed preparation operation, Extended Sludge Processing. The mixture will then be converted to a stable borosilicate glass by a vitrification process that is the other major part of the DWPF. This glass will be poured into stainless steel canisters and sent to a temporary storage facility prior to delivery to a permanent underground storage site

  13. Plasma/arc melter review for vitrification of mixed wastes: Results

    Energy Technology Data Exchange (ETDEWEB)

    Eddy, T.L.; Soelberg, N.R.; Raivo, B.D. [MeltTran, Inc., Idaho Falls, ID (United States)

    1995-12-31

    In October of 1994, the Idaho Waste Treatment Program (IWTP) sponsored a workshop to review the results of a plasma/arc melter system preliminary design for treating mixed waste. Attention focused on (1) the melter design, (2) the offgas system design, and (3) the overall system design. The inclusion of feed preparation and handling systems, as well as monitoring and control systems, were considered premature until decisions regarding the melter and offgas treatment were resolved. The evaluation was based on the constraints of the transuranic-contaminated mixed waste in the Radioactive Waste Management Complex (RWMC) at the Idaho National Engineering Laboratory (INEL). Major factors are the retention of the transuranics in the basaltic slag, maintenance in a radioactive environment, reliability of components to prevent any major problems, upsets, or safety concerns, and the collection, elimination, or reduction of hazardous materials for appropriate stabilization. Several modifications were recommended by the group at large, discussed by the subcommittees, and accepted as the preferred options by the design team. Though all questions were not answered, the preferred systems for mixed waste treatment were the arc melters with graphite electrode systems with appropriate cooling which reduced maintenance and the possibility of eruptions that have occurred with plasma torches. Arc melters can also result in the minimum footprint and shielding. The preferred offgas systems were the wet/dry systems, that essentially eliminate the formation of carcinogenic compounds so they do not have to be destroyed down stream. This system also puts all of the particulate matter into one stream, instead of two.

  14. Readiness review plan for the in situ vitrification demonstration of Seepage Pit 1 in Waste Area Grouping 7

    International Nuclear Information System (INIS)

    1995-05-01

    A treatability study is planned that encompasses the application of in situ vitrification (ISV) to at least two segments of the Oak Ridge National Laboratory Seepage Pit I during the third quarter of fiscal year 1995. Before the treatability study can be initiated, the proposed activity must be subjected to an Operational Readiness Review (ORR). ORR is a structured methodology of determining readiness to proceed as outlined in Martin Marietta Energy Systems, Inc. (Energy Systems), Environmental Restoration Waste Management Procedure ER/C-P1610, which provides Energy Systems organizations assurance that the work to be performed is consistent with management's expectations and that the subject activity is ready to proceed safely. The readiness review plan provides details of the review plan overview and the scope of work to be performed. The plan also identifies individuals and position responsibilities for implementing the activity. The management appointed Readiness Review Board (RRB) has been identified. A Field Readiness Review Team (FRT), a management appointed multidisciplinary group, has been established (1) to evaluate the ISV treatability study, (2) to identify and assemble supporting objective evidences of the readiness to proceed, and (3) to assist the team leader in presenting the evidences to the RRB. A major component of RRB is the formulation of readiness review criteria months before the operation. A comprehensive readiness review tree (a positive logic tree) is included, which identifies the activities required for the development of the readiness criteria. The readiness review tree serves as a tool to prevent the omission of an item that could affect system performance. All deficiencies identified in the review will be determined as prestart findings and must be resolved before the project is permitted to proceed. The final approval of the readiness to proceed will be the decision of RRB

  15. A COMPREHENSIVE TECHNICAL REVIEW OF THE DEMONSTRATION BULK VITRIFICATION SYSTEM

    International Nuclear Information System (INIS)

    SCHAUS, P.S.

    2006-01-01

    In May 2006, CH2M Hill Hanford Group, Inc. chartered an Expert Review Panel (ERP) to review the current status of the Demonstration Bulk Vitrification System (DBVS). It is the consensus of the ERP that bulk vitrification is a technology that requires further development and evaluation to determine its potential for meeting the Hanford waste stabilization mission. No fatal flaws (issues that would jeopardize the overall DBVS mission that cannot be mitigated) were found, given the current state of the project. However, a number of technical issues were found that could significantly affect the project's ability to meet its overall mission as stated in the project ''Justification of Mission Need'' document, if not satisfactorily resolved. The ERP recognizes that the project has changed from an accelerated schedule demonstration project to a formally chartered project that must be in full compliance with DOE 413.3 requirements. The perspective of the ERP presented herein, is measured against the formally chartered project as stated in the approved Justification of Mission Need document. A justification of Mission Need document was approved in July 2006 which defined the objectives for the DBVS Project. In this document, DOE concluded that bulk vitrification is a viable technology that requires additional development to determine its potential applicability to treatment of a portion of the Hanford low activity waste. The DBVS mission need statement now includes the following primary objectives: (1) process approximately 190,000 gallons of Tank S-109 waste into fifty 100 metric ton boxes of vitrified product; (2) store and dispose of these boxes at Hanford's Integrated Disposal Facility (IDF); (3) evaluate the waste form characteristics; (4) gather pilot plant operability data, and (5) develop the overall life cycle system performance of bulk vitrification and produce a comparison of the bulk vitrification process to building a second LAW Immobilization facility or other

  16. Radioisotope waste processing systems

    International Nuclear Information System (INIS)

    Machida, Tadashi

    1978-01-01

    The Atomic Energy Safety Bureau established the policy entitled ''On Common Processing System of Radioactive Wastes'' consulting with the Liaison Committee of Radioactive Waste Processing. Japan Atomic Energy Research Institute (JAERI) and Japan Radioisotope Association (JRIA) had been discussing the problems required for the establishment of the common disposal facilities based on the above policy, and they started the organization in spring, 1978. It is a foundation borrowing equipments from JAERI though installing newly some of them not available from JAERI, and depending the fund on JRIA. The operation expenses will be borne by those who want to dispose the wastes produced. The staffs are sent out from JAERI and JRIA. For animal wastes contaminated with RI, formaldehyde dipping should be abolished, but drying and freezing procedures will be taken before they are burnt up in a newly planned exclusive furnace with disposing capacity of 50 kg/hour. To settle the problems of other wastes, enough understanding and cooperation of users are to be requested. (Kobatake, H.)

  17. Nuclear wastes: vitrification and long term behaviour. Information available on Internet sites

    International Nuclear Information System (INIS)

    Macias, R.M.

    2004-01-01

    This document reports an information search on the long-term behaviour of vitrified nuclear wastes. This search has been performed on the Internet and this report presents 21 forms corresponding to the 21 relevant Internet web sites. These forms contain the name of the organization, its country, its Internet address, its language, a brief description of the available information, the concerned public (general public, scholars and students, scientific community)

  18. Vitrification of galvanic solid wastes: solutions for the east area of Sao Paulo, Brazil

    International Nuclear Information System (INIS)

    Mattos, Cleiton dos Santos; Castanho, Sonia Regina Homem de Mello

    2011-01-01

    Galvanic solid waste have elevated levels of heavy metals and usually are stocked in the industry, creating a worrisome environmental liabilities. This disturbing fact is aggravated in areas densely populated as the area east of Sao Paulo, which has a pole of industrial electroplating of chrome. The present paper, we describe and provide a technological option for the disposal of waste generated by this activity using techniques that allow the incorporation of these in a glass matrix. The wastes were characterized by XRF, EDS, ICP-AES, AAS, DTA/TGA, XRD and SEM-FEG and embedded in glass and frits made from the system SiO_-CaO-Na_O, with additions of up to 30% by weight. The results of the analysis of residues showed the majority presence of Ni, Cr, B, Cu, Ca and S. The resulting glasses showed that heavy metals were incorporated into its structure and probably replacing the Ca and Na. In addition, the products showed specific colors indicating the possibility of use in some segments of manufacturing in ceramics with glazes, loading and pigments. (author)

  19. Gaseous waste processing facility

    International Nuclear Information System (INIS)

    Konno, Masanobu; Uchiyama, Yoshio; Suzuki, Kunihiko; Kimura, Masahiro; Kawabe, Ken-ichi.

    1992-01-01

    Gaseous waste recombiners 'A' and 'B' are connected in series and three-way valves are disposed at the upstream and the downstream of the recombiners A and B, and bypass lines are disposed to the recombiners A and B, respectively. An opening/closing controller for the three-way valves is interlocked with a hydrogen densitometer disposed to a hydrogen injection line. Hydrogen gas and oxygen gas generated by radiolysis in the reactor are extracted from a main condenser and caused to flow into a gaseous waste processing system. Gaseous wastes are introduced together with overheated steams to the recombiner A upon injection of hydrogen. Both of the bypass lines of the recombiners A and B are closed, and recombining reaction for the increased hydrogen gas is processed by the recombiners A and B connected in series. In an operation mode not conducting hydrogen injection, it is passed through the bypass line of the recombiner A and processed by the recombiner B. With such procedures, the increase of gaseous wastes due to hydrogen injection can be coped with existent facilities. (I.N.)

  20. Liquid waste processing device

    International Nuclear Information System (INIS)

    Matsumoto, Kaname; Obe, Etsuji; Wakamatsu, Toshifumi.

    1989-01-01

    In a liquid waste processing device for processing living water wastes discharged from nuclear power plant facilities through a filtration vessel and a sampling vessel, a filtration layer disposed in the filtration vessel is divided into a plurality of layers along planes vertical to the direction of flow and the size of the filter material for each of the divided layers is made finer toward the downstream. Further, the thickness of the filtration material in each of the divided layers is also reduced toward the downstream. The filter material is packed such that the porosity in each of the divided layers is substantially identical. Further, the filtration material is packed in a mesh-like bag partitioned into a desired size and laid with no gaps to the planes vertical to the direction of the flow. Thus, liquid wastes such as living water wastes can be processed easily and simply so as to satisfy circumstantial criteria without giving undesired effects on the separation performance and life time and with easy replacement of filter. (T.M.)

  1. Development of the vitrification compositional envelope to support complex-wide application of MAWS technology

    International Nuclear Information System (INIS)

    Mazer, J.J.; Muller, I.S.; Gan, H.; Buechele, A.C.; Lai, S.T.; Pegg, I.L.

    1996-09-01

    This report presents the results from a study of the application of the Minimum Additive Waste Stabilization (MAWS) approach using vitrification as a treatment technology to a variety of waste streams across the DOE complex. This work has involved both experimental vitrification work using actual mixed wastes and surrogate waste streams from several DOE sites (Hanford, Idaho, and Oak Ridge) as well as the development of a computer-based, integrated glass property-composition database. The long-term objective is that this data base will assist glass formulation studies with single waste streams or combinations of waste streams subject to a variety of user-imposed constraints including waste stream usage priorities, process related constraints (e.g., melt viscosity, electrical conductivity, etc.), and waste form performance related constraints (e.g., TCLP and PCT leaching results). 79 refs., 143 figs., 65 tabs

  2. A pilot plant demonstration of the vitrification of radioactive solutions using microwave power

    International Nuclear Information System (INIS)

    Morrell, M.S.; Hardwick, W.H.; Murphy, V.; Wace, P.F.

    1986-01-01

    A process has been developed that exploits the characteristics of microwave heating for the vitrification of high-level radioactive liquid waste. This process, microwave vitrification, has been successfully operated at pilot plant scale in an active cell using simulated liquid waste containing several curies of radioactivity. Excellent decontamination factors have been achieved for both volatiles and nonvolatiles with an average ruthenium decontamination factor of 490 and a gross alpha emitter decontamination factor of 100,000. Almost all the radioactivity is incorporated in a glass block

  3. Technology Summary Advancing Tank Waste Retreival And Processing

    International Nuclear Information System (INIS)

    Sams, T.L.

    2010-01-01

    This technology overview provides a high-level summary of technologies being investigated and developed by Washington River Protection Solutions (WRPS) to advance Hanford Site tank waste retrieval and processing. Technology solutions are outlined, along with processes and priorities for selecting and developing them. Hanford's underground waste storage tanks hold approximately 57 million gallons of radiochemical waste from nuclear defense production - more tank waste than any other site in the United States. In addition, the waste is uniquely complicated since it contains constituents from at least six major radiochemical processes and several lesser processes. It is intermixed and complexed more than any other waste collection known to exist in the world. The multi-faceted nature of Hanford's tank waste means that legally binding agreements in the Federal Facility Agreement and Consent Order (known as the Tri-Party Agreement) and between the Department of Energy (DOE) and its contractors may not be met using current vitrification schedules, plans and methods. WRPS and the DOE are therefore developing, testing, and deploying technologies to ensure that they can meet the necessary commitments and complete the DOE's River Protection Project (RPP) mission within environmentally acceptable requirements. Technology solutions are outlined, along with processes and priorities for selecting and developing them.

  4. Documentation of Hanford Site independent review of the Hanford Waste Vitrification Plant Preliminary Safety Analysis Report

    International Nuclear Information System (INIS)

    Herborn, D.I.

    1991-10-01

    The requirements for Westinghouse Hanford independent review of the Preliminary Safety Analysis Report (PSAR) are contained in Section 1.0, Subsection 4.3 of WCH-CM-4-46. Specifically, this manual requires the following: (1) Formal functional reviews of the HWVP PSAR by the future operating organization (HWVP Operations), and the independent review organizations (HWVP and Environmental Safety Assurance, Environmental Assurance, and Quality Assurance); and (2) Review and approval of the HWVP PSAR by the Tank Waste Disposal (TWD) Subcouncil of the Safety and Environmental Advisory Council (SEAC), which provides independent advice to the Westinghouse Hanford President and executives on matters of safety and environmental protection. 7 refs

  5. Volatilization behavior of semivolatile elements in vitrification of high-level liquid waste

    International Nuclear Information System (INIS)

    Igarashi, Hiroshi; Kato, Koh; Takahashi, Takeshi

    1991-11-01

    The effect of temperature on the volatilization of ruthenium, technetium, and selenium was observed in calcination experiments with simulated high-level liquid waste. Technetium and selenium were more volatile as calcining temperature increased. Ruthenium was less volatile when temperature exceeded 300degC. More than 80% of ruthenium that volatilized from room temperature to 500degC occurred between 200 and 300degC. A small amount of ruthenium volatilized above 300degC as well as below 135degC. (author)

  6. Development of glass compositions with 9% waste content for the vitrification of high-level waste from LWR nuclear reactors

    International Nuclear Information System (INIS)

    Lakatos, T.

    1979-10-01

    Reduction of the contents of waste in glass from 20-25% to 9% causes a decrease of the leaching resistance of the glass. The addition of Zn0 reduces the leaching values by a factor of approximately 10. The crystallized glass ceramics have a lower coefficient of thermal expansion than glassy waste bodies. The separation of the phase which contains Mo occurs during heat treatment. The amount of separated Mo is lower for low alkali sac type (Si0 2 - A1 2 0 3 -Ca0 system) of glasses by a factor of approximately 50. All the glasses were prepared with simulated waste composition. (GBn.)

  7. Study on fused/cast AZS refractories for deployment in vitrification of radioactive waste effluents

    Science.gov (United States)

    Sengupta, Pranesh; Mishra, R. K.; Soudamini, N.; Sen, D.; Mazumder, S.; Kaushik, C. P.; Ajithkumar, T. G.; Banerjee, K.

    2015-12-01

    'Fused/cast Al2O3-ZrO2-SiO2 (FC-AZS)' is being considered as 'glass contact refractory' within ceramic melters, to be used for nuclear waste immobilization. Microstructural analyses reveal random distributions of baddeleyite (ZrO2) within aluminosilicate (Al2SiO5) matrix. 27Al and 29Si NMR data suggest that within aluminosilicate matrix Al occurs in both 4- and 6-fold co-ordinations whereas Si prefers a 4-fold environment. Polydispersity of pores has been studied with small-angle neutron scattering (SANS) technique. Corrosion rates of FC-AZS within 6 M HNO3, simulated wastes (500 h exposure), and borosilicate melt (975 °C, 800 h exposure) are found to be 0.38 × 103 μmy-1, 0.13 × 103 μmy-1 and 4.75 × 103 μmy-1 respectively. A comparison of chemical interaction data clearly suggests that FC-AZS exhibits better chemical durability than AZC refractory (Al2O3-ZrO2-Cr2O3, also used for similar purpose). Thermal cycling studies indicate that FC-AZS retains structural integrity (including compressive strength and density) even up to 20 cycles.

  8. Innovative vitrification for soil remediation

    Energy Technology Data Exchange (ETDEWEB)

    Jetta, N.W.; Patten, J.S.; Hnat, J.G. [Vortec Corp., Collegeville, PA (United States)

    1995-10-01

    The objective of this DOE demonstration program is to validate the performance and operation of the Vortec Cyclone Melting System (CMS{trademark}) for the processing of LLW contaminated soils found at DOE sites. This DOE vitrification demonstration project has successfully progressed through the first two phases. Phase I consisted of pilot scale testing with surrogate wastes and the conceptual design of a process plant operating at a generic DOE site. The objective of Phase 2, which is scheduled to be completed the end of FY 95, is to develop a definitive process plant design for the treatment of wastes at a specific DOE facility. During Phase 2, a site specific design was developed for the processing of LLW soils and muds containing TSCA organics and RCRA metal contaminants. Phase 3 will consist of a full scale demonstration at the DOE gaseous diffusion plant located in Paducah, KY. Several DOE sites were evaluated for potential application of the technology. Paducah was selected for the demonstration program because of their urgent waste remediation needs as well as their strong management and cost sharing financial support for the project.

  9. Estimation of characteristics on high temperature filtration system for particle removal in vitrification process

    International Nuclear Information System (INIS)

    Park, Seung Chul; Ryu, Bo Hyun; Park, Byoung Chul; Ryu, Chang Soo; Hwang, Tae Won; Ha, Jong Hyun

    2003-01-01

    High temperature filtration technology has been widely used in nuclear industry systems to remove particulate matter from air and gas streams. Air filters are defined as porous structures through which air is passed to separate out entrained particulate matter. Especially among of them, ceramic candle filters are suitable to gain efficient dust removal at high temperatures and achieve high collection efficiencies for (sub-)micron particles. The paper presents experimental results for their application in the pilot scale vitrification plant operations. Experimental results were transformed into design equations for (i) total pressure drop and the effect of face velocity; (ii) the prediction of the operating parameters

  10. Characterization of vitrified soil produced by in situ vitrification

    International Nuclear Information System (INIS)

    Timmerman, C.L.; Lokken, R.O.

    1984-01-01

    Radioactive or other hazardous wastes buried at waste disposal sites may require further stabilization to secure the isolation of these wastes from the environment. One method of waste stabilization being developed is in situ vitrification. This process involves the in-place melting of buried wastes and the surrounding soil to produce a glass and crystalline waste form. Engineering-scale and pilot-scale demonstrations of this concept with soil contaminated with nonradioactive, hazardous species (Cs, Sr, Ru, Pb, Cd, etc.) were performed. These demonstrations provided information on species migration, crystalline-phase formation, and waste form durability. In addition to the nonradioactive tests, a crucible-scale melt of soil spiked with radioactive uranium, plutonium, and cesium was leach tested. The results show that hazardous waste components are retained in the product. The durability of the waste form in both the vitreous and the crystalline phases is similar to that of Pyrex glass

  11. Characterization of vitrified soil produced by in-situ vitrification

    International Nuclear Information System (INIS)

    Timmerman, C.L.; Lokken, R.O.

    1983-01-01

    Radioactive or other hazardous wastes buried at waste-disposal sites may require further stabilization to secure the isolation of these wastes from the environment. One method of waste stabilization being developed is in-situ vitrification. This process involves the in-place melting of buried wastes and the surrounding soil to produce a glass and crystalline waste form. Engineering-scale and pilot-scale demonstrations of this concept with soil contaminated with nonradioactive, hazardous species (Cs, Sr, Ru, Pb, Cd, etc.) were performed. These demonstrations provided information on species migration, crystalline phase formation, and waste form durability. In addition to the nonradioactive tests, a crucible-scale melt of soil spiked with radioactive uranium, plutonium, and cesium was leach tested. The results show that hazardous waste components are retained in the product. The durability of the waste form in both the vitreous and crystalline phases is similar to that of pyrex glass

  12. Evaluation of chemical stability of vitrification media for radioactive waste products

    International Nuclear Information System (INIS)

    Barkatt, A.; Simmons, J.H.; Macedo, P.B.

    1981-01-01

    Test methods and test results concerning the measurement of chemical durability of glass media proposed for nuclear waste fixation are described. In order to develop predictive models and risk calculations, the release rates of individual components are measured. The results are used to determine matrix dissolution rates, possible transport of components through the matrix, and chemical and physical corrosion mechanisms. Measurements on model borosilicate and high silica glass fixation media are reported and discussed in terms of layer formation, approach to steady state, interaction of polyvalent ions with the dealkalised layer, structural disintegration of the layer, and the effects of glass composition and of environmental conditions (temperature, leachant composition and pH, γ dose). The extrapolation of short term laboratory tests to long time storage conditions and the use of such extrapolation in predicting safe upper limits for the release rates of components of the glass are described. (author)

  13. One System Integrated Project Team: Retrieval And Delivery Of The Hanford Tank Wastes For Vitrification In The Waste Treatment Plant

    International Nuclear Information System (INIS)

    Harp, Benton J.; Kacich, Richard M.; Skwarek, Raymond J.

    2012-01-01

    The One System Integrated Project Team (IPT) was formed in late 2011 as a way for improving the efficiency of delivery and treatment of highly radioactive waste stored in underground tanks at the U.S. Department of Energy's (DOE's) 586-square-mile Hanford Site in southeastern Washington State. The purpose of the One System IPT is to improve coordination and integration between the Hanford's Waste Treatment Plant (WTP) contractor and the Tank Operations Contractor (TOC). The vision statement is: One System is a WTP and TOC safety conscious team that, through integrated management and implementation of risk-informed decision and mission-based solutions, will enable the earliest start of safe and efficient treatment of Hanford's tank waste, to protect the Columbia River, environment and public. The IPT is a formal collaboration between Bechtel National, Inc. (BNI), which manages design and construction of the WTP for the U.S. Department of Energy's Office of River Protection (DOEORP), and Washington River Protection Solutions (WRPS), which manages the TOC for ORP. More than fifty-six (56) million gallons of highly radioactive liquid waste are stored in one hundred seventy-seven (177) aging, underground tanks. Most of Hanford's waste tanks - one hundred forty-nine (149) of them - are of an old single-shell tank (SST) design built between 1944 and 1964. More than sixty (60) of these tanks have leaked in the past, releasing an estimated one million gallons of waste into the soil and threatening the nearby Columbia River. There are another twenty-eight (28) new double-shelled tanks (DSTs), built from 1968 to 1986, that provide greater protection to the environment. In 1989, DOE, the U.S. Environmental Protection Agency (EPA), and the Washington State Department of Ecology (Ecology) signed a landmark agreement that required Hanford to comply with federal and state environmental standards. It also paved the way for agreements that set deadlines for retrieving the tank

  14. One System Integrated Project Team: Retrieval And Delivery Of The Hanford Tank Wastes For Vitrification In The Waste Treatment Plant

    Energy Technology Data Exchange (ETDEWEB)

    Harp, Benton J. [Department of Energy, Office of River Protection, Richland, Washington (United States); Kacich, Richard M. [Bechtel National, Inc., Richland, WA (United States); Skwarek, Raymond J. [Washington River Protection Solutions LLC, Richland, WA (United States)

    2012-12-20

    The One System Integrated Project Team (IPT) was formed in late 2011 as a way for improving the efficiency of delivery and treatment of highly radioactive waste stored in underground tanks at the U.S. Department of Energy's (DOE's) 586-square-mile Hanford Site in southeastern Washington State. The purpose of the One System IPT is to improve coordination and integration between the Hanford's Waste Treatment Plant (WTP) contractor and the Tank Operations Contractor (TOC). The vision statement is: One System is a WTP and TOC safety conscious team that, through integrated management and implementation of risk-informed decision and mission-based solutions, will enable the earliest start of safe and efficient treatment of Hanford's tank waste, to protect the Columbia River, environment and public. The IPT is a formal collaboration between Bechtel National, Inc. (BNI), which manages design and construction of the WTP for the U.S. Department of Energy's Office of River Protection (DOEORP), and Washington River Protection Solutions (WRPS), which manages the TOC for ORP. More than fifty-six (56) million gallons of highly radioactive liquid waste are stored in one hundred seventy-seven (177) aging, underground tanks. Most of Hanford's waste tanks - one hundred forty-nine (149) of them - are of an old single-shell tank (SST) design built between 1944 and 1964. More than sixty (60) of these tanks have leaked in the past, releasing an estimated one million gallons of waste into the soil and threatening the nearby Columbia River. There are another twenty-eight (28) new double-shelled tanks (DSTs), built from 1968 to 1986, that provide greater protection to the environment. In 1989, DOE, the U.S. Environmental Protection Agency (EPA), and the Washington State Department of Ecology (Ecology) signed a landmark agreement that required Hanford to comply with federal and state environmental standards. It also paved the way for agreements that set deadlines for retrieving the tank

  15. One System Integrated Project Team: Retrieval and Delivery of Hanford Tank Wastes for Vitrification in the Waste Treatment Plant - 13234

    International Nuclear Information System (INIS)

    Harp, Benton J.; Kacich, Richard M.; Skwarek, Raymond J.

    2013-01-01

    The One System Integrated Project Team (IPT) was formed in late 2011 as a way for improving the efficiency of delivery and treatment of highly radioactive waste stored in underground tanks at the U.S. Department of Energy's (DOE's) 586-square-mile Hanford Site in southeastern Washington State. The purpose of the One System IPT is to improve coordination and integration between the Hanford's Waste Treatment Plant (WTP) contractor and the Tank Operations Contractor (TOC). The vision statement is: One System is a WTP and TOC safety-conscious team that, through integrated management and implementation of risk-informed decision and mission-based solutions, will enable the earliest start of safe and efficient treatment of Hanford's tank waste, to protect the Columbia River, environment and public. The IPT is a formal collaboration between Bechtel National, Inc. (BNI), which manages design and construction of the WTP for the U.S. Department of Energy's Office of River Protection (DOEORP), and Washington River Protection Solutions (WRPS), which manages the TOC for ORP. More than fifty-six (56) million gallons of highly radioactive liquid waste are stored in one hundred seventy-seven (177) aging, underground tanks. Most of Hanford's waste tanks - one hundred forty-nine (149) of them - are of an old single-shell tank (SST) design built between 1944 and 1964. More than sixty (60) of these tanks have leaked in the past, releasing an estimated one million gallons of waste into the soil and threatening the nearby Columbia River. There are another twenty-eight (28) new double-shelled tanks (DSTs), built from 1968 to 1986, that provide greater protection to the environment. In 1989, DOE, the U.S. Environmental Protection Agency (EPA), and the Washington State Department of Ecology (Ecology) signed a landmark agreement that required Hanford to comply with federal and state environmental standards. It also paved the way for agreements that set deadlines for retrieving the tank

  16. One System Integrated Project Team: Retrieval and Delivery of Hanford Tank Wastes for Vitrification in the Waste Treatment Plant - 13234

    Energy Technology Data Exchange (ETDEWEB)

    Harp, Benton J. [U.S. Department of Energy, Office of River Protection, Post Office Box 550, Richland, Washington 99352 (United States); Kacich, Richard M. [Bechtel National, Inc., 2435 Stevens Center Place, Richland, Washington 99354 (United States); Skwarek, Raymond J. [Washington River Protection Solutions LLC, Post Office Box 850, Richland, Washington 99352 (United States)

    2013-07-01

    The One System Integrated Project Team (IPT) was formed in late 2011 as a way for improving the efficiency of delivery and treatment of highly radioactive waste stored in underground tanks at the U.S. Department of Energy's (DOE's) 586-square-mile Hanford Site in southeastern Washington State. The purpose of the One System IPT is to improve coordination and integration between the Hanford's Waste Treatment Plant (WTP) contractor and the Tank Operations Contractor (TOC). The vision statement is: One System is a WTP and TOC safety-conscious team that, through integrated management and implementation of risk-informed decision and mission-based solutions, will enable the earliest start of safe and efficient treatment of Hanford's tank waste, to protect the Columbia River, environment and public. The IPT is a formal collaboration between Bechtel National, Inc. (BNI), which manages design and construction of the WTP for the U.S. Department of Energy's Office of River Protection (DOEORP), and Washington River Protection Solutions (WRPS), which manages the TOC for ORP. More than fifty-six (56) million gallons of highly radioactive liquid waste are stored in one hundred seventy-seven (177) aging, underground tanks. Most of Hanford's waste tanks - one hundred forty-nine (149) of them - are of an old single-shell tank (SST) design built between 1944 and 1964. More than sixty (60) of these tanks have leaked in the past, releasing an estimated one million gallons of waste into the soil and threatening the nearby Columbia River. There are another twenty-eight (28) new double-shelled tanks (DSTs), built from 1968 to 1986, that provide greater protection to the environment. In 1989, DOE, the U.S. Environmental Protection Agency (EPA), and the Washington State Department of Ecology (Ecology) signed a landmark agreement that required Hanford to comply with federal and state environmental standards. It also paved the way for agreements that set deadlines

  17. Innovative technology summary report: Transportable vitrification system

    International Nuclear Information System (INIS)

    1998-09-01

    At the end of the cold war, many of the Department of Energy's (DOE's) major nuclear weapons facilities refocused their efforts on finding technically sound, economic, regulatory compliant, and stakeholder acceptable treatment solutions for the legacy of mixed wastes they had produced. In particular, an advanced stabilization process that could effectively treat the large volumes of settling pond and treatment sludges was needed. Based on this need, DOE and its contractors initiated in 1993 the EM-50 sponsored development effort required to produce a deployable mixed waste vitrification system. As a consequence, the Transportable Vitrification System (TVS) effort was undertaken with the primary requirement to develop and demonstrate the technology and associated facility to effectively vitrify, for compliant disposal, the applicable mixed waste sludges and solids across the various DOE complex sites. After 4 years of development testing with both crucible and pilot-scale melters, the TVS facility was constructed by Envitco, evaluated and demonstrated with surrogates, and then successfully transported to the ORNL ETTP site and demonstrated with actual mixed wastes in the fall of 1997. This paper describes the technology, its performance, the technology applicability and alternatives, cost, regulatory and policy issues, and lessons learned

  18. Evaluation of cold testing for Tokai Vitrification Facility

    International Nuclear Information System (INIS)

    Yoshioka, Masahiro; Inada, Eiichi

    1994-01-01

    The cold testing of the Tokai Vitrification Facility (TVF) was completed at the end of March, 1994 through the tests of nearly two years since May in 1992. The cold testing was carried out in order to evaluate the process equipment, product quality control, remote maintenance capability. The test results shown that TVF has enough performance with safety to treat the liquid waste in each process, and to control the product quality. For the remote maintenance of process equipment in the vitrification cell, the remote maintenance capability was confirmed for all remote equipment in the cell. The improvements were taken for some equipment with problem from the point of the operability and maintenance. It was confirmed by these test results that the TVF can go forward to the hot test operation using actual waste. (author)

  19. PROCESSING OF RADIOACTIVE WASTE

    Science.gov (United States)

    Johnson, B.M. Jr.; Barton, G.B.

    1961-11-14

    A process for treating radioactive waste solutions prior to disposal is described. A water-soluble phosphate, borate, and/or silicate is added. The solution is sprayed with steam into a space heated from 325 to 400 deg C whereby a powder is formed. The powder is melted and calcined at from 800 to 1000 deg C. Water vapor and gaseous products are separated from the glass formed. (AEC)

  20. In situ vitrification: A review

    International Nuclear Information System (INIS)

    Cole, L.L.; Fields, D.E.

    1989-11-01

    The in situ vitrification process (ISV) converts contaminated soils and sludges to a glass and crystalline product. The process appears to be ideally suited for on site treatment of both wet and dry wastes. Basically, the system requires four molybdenum electrodes, an electrical power system for vitrifying the soil, a hood to trap gaseous effluents, an off-gas treatment system, an off-gas cooling system, and a process control station. Mounted in three transportable trailers, the ISV process can be moved from site to site. The process has the potential for treating contaminated soils at most 13 m deep. The ISV project has won a number of outstanding achievement awards. The process has also been patented with exclusive worldwide rights being granted to Battelle Memorial Institute for nonradioactive applications. While federal applications still belong to the Department of Energy, Battelle transferred the rights of ISV for non-federal government, chemical hazardous wastes to a separate corporation in 1989 called Geosafe. This report gives a review of the process including current operational behavior and applications

  1. Precipitate hydrolysis process for the removal of organic compounds from nuclear waste slurries

    Science.gov (United States)

    Doherty, J.P.; Marek, J.C.

    1987-02-25

    A process for removing organic compounds from a nuclear waste slurry comprising reacting a mixture of radioactive waste precipitate slurry and an acid in the presence of a catalytically effective amount of a copper(II) catalyst whereby the organic compounds in the precipitate slurry are hydrolyzed to form volatile organic compounds which are separated from the reacting mixture. The resulting waste slurry, containing less than 10 percent of the original organic compounds, is subsequently blended with high level radioactive sludge land transferred to a vitrification facility for processing into borosilicate glass for long-term storage. 2 figs., 3 tabs.

  2. Hanford Low-Activity Waste Processing: Demonstration of the Off-Gas Recycle Flowsheet - 13443

    Energy Technology Data Exchange (ETDEWEB)

    Ramsey, William G.; Esparza, Brian P. [Washington River Protection Solutions, LLC, Richland, WA 99532 (United States)

    2013-07-01

    Vitrification of Hanford Low-Activity Waste (LAW) is nominally the thermal conversion and incorporation of sodium salts and radionuclides into borosilicate glass. One key radionuclide present in LAW is technetium-99. Technetium-99 is a low energy, long-lived beta emitting radionuclide present in the waste feed in concentrations on the order of 1-10 ppm. The long half-life combined with a high solubility in groundwater results in technetium-99 having considerable impact on performance modeling (as potential release to the environment) of both the waste glass and associated secondary waste products. The current Hanford Tank Waste Treatment and Immobilization Plant (WTP) process flowsheet calls for the recycle of vitrification process off-gas condensates to maximize the portion of technetium ultimately immobilized in the waste glass. This is required as technetium acts as a semi-volatile specie, i.e. considerable loss of the radionuclide to the process off-gas stream can occur during the vitrification process. To test the process flowsheet assumptions, a prototypic off-gas system with recycle capability was added to a laboratory melter (on the order of 1/200 scale) and testing performed. Key test goals included determination of the process mass balance for technetium, a non-radioactive surrogate (rhenium), and other soluble species (sulfate, halides, etc.) which are concentrated by recycling off-gas condensates. The studies performed are the initial demonstrations of process recycle for this type of liquid-fed melter system. This paper describes the process recycle system, the waste feeds processed, and experimental results. Comparisons between data gathered using process recycle and previous single pass melter testing as well as mathematical modeling simulations are also provided. (authors)

  3. Processing of tetraphenylborate precipitates in the Savannah River Site Defense Waste Processing Facility

    International Nuclear Information System (INIS)

    Eibling, R.E.

    1990-01-01

    The Savannah River Site has generated 77 million gallons of high level radioactive waste since the early 1950's. By 1987, evaporation had reduced the concentration of the waste inventory to 35 million gallons. Currently, the wastes reside in large underground tanks as a soluble fraction stored, crystallized salts, and an insoluble fraction, sludge, which consists of hydrated transition metal oxides. The bulk of the radionuclides, 67 percent, are in the sludge while the crystallized salts and supernate are composed of the nitrates, nitrites, sulfates and hydroxides of sodium, potassium, and cesium. The principal radionuclide in the soluble waste is 137 Cs with traces of 90 Sr. The transformation of the high level wastes into a borosilicate glass suitable for permanent disposal is the goal of the Defense Waste Processing Facility (DWPF). To minimize the volume of glass produced, the soluble fraction of the waste is treated with sodium tetraphenylborate and sodium titanate in the waste tanks to precipitate the radioactive cesium ion and absorb the radioactive strontium ion. The precipitate is washed in the waste tanks and is then pumped to the DWPF. The precipitate, as received, is incompatible with the vitrification process because of the high aromatic carbon content and requires further chemical treatment. Within the DWPF, the precipitate is processed in the Salt Processing Cell to remove the aromatic carbon as benzene. The precipitate hydrolysis process hydrolyzes the tetraphenylborate anion to produce borate anion and benzene. The benzene is removed by distillation, decontaminated and transferred out of the DWPF for disposal

  4. Melter Feed Reactions at T ≤ 700°C for Nuclear Waste Vitrification

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Kai [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Hrma, Pavel R. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Rice, Jarrett A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Riley, Brian J. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Schweiger, Michael J. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Crum, Jarrod V. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2015-07-23

    Batch reactions and phase transitions in a nuclear waste feed heated at 5 K min-1 up to 600°C were investigated by optical microscopy, scanning electron microscopy with energy dispersive X-ray spectrometer, and X-ray diffraction. Quenched samples were leached in deionized water at room temperature and 80°C to extract soluble salts and early glass-forming melt, respectively. To determine the content and composition of leachable phases, the leachates were analyzed by the inductively-coupled plasma spectroscopy. By ~400°C, gibbsite and borax lost water and converted to amorphous and intermediate crystalline phases. Between 400°C and 600°C, the sodium borate early glass-forming melt reacted with amorphous aluminum oxide and calcium oxide to form intermediate products containing Al and Ca. At ~600°C, half Na and B converted to the early glass-forming melt, and quartz began to dissolve in the melt.

  5. Vitrification publication bibliography

    Energy Technology Data Exchange (ETDEWEB)

    Schmieman, E.; Johns, W.E.

    1996-02-01

    This document was compiled by a group of about 12 graduate students in the Department of Mechanical Engineering and Material Science at Washington State University and was funded by the U.S. Department of Energy. The literature search resulting in the compilation of this bibliography was designed to be an exhaustive search for research and development work involving the vitrification of mixed wastes, published by domestic and foreign researchers, primarily during 1989-1994. The search techniques were dominated by electronic methods and this bibliography is also available in electronic format, Windows Reference Manager.

  6. Vitrification publication bibliography

    International Nuclear Information System (INIS)

    Schmieman, E.; Johns, W.E.

    1996-02-01

    This document was compiled by a group of about 12 graduate students in the Department of Mechanical Engineering and Material Science at Washington State University and was funded by the U.S. Department of Energy. The literature search resulting in the compilation of this bibliography was designed to be an exhaustive search for research and development work involving the vitrification of mixed wastes, published by domestic and foreign researchers, primarily during 1989-1994. The search techniques were dominated by electronic methods and this bibliography is also available in electronic format, Windows Reference Manager

  7. THOREX processing and zeolite transfer for high-level waste stream processing blending

    International Nuclear Information System (INIS)

    Kelly, S. Jr.; Meess, D.C.

    1997-07-01

    The West Valley Demonstration Project (WVDP) completed the pretreatment of the high-level radioactive waste (HLW) prior to the start of waste vitrification. The HLW originated form the two million liters of plutonium/uranium extraction (PUREX) and thorium extraction (THOREX) wastes remaining from Nuclear Fuel Services' (NFS) commercial nuclear fuel reprocessing operations at the Western New York Nuclear Service Center (WNYNSC) from 1966 to 1972. The pretreatment process removed cesium as well as other radionuclides from the liquid wastes and captured these radioactive materials onto silica-based molecular sieves (zeolites). The decontaminated salt solutions were volume-reduced and then mixed with portland cement and other admixtures. Nineteen thousand eight hundred and seventy-seven 270-liter square drums were filled with the cement-wastes produced from the pretreatment process. These drums are being stored in a shielded facility on the site until their final disposition is determined. Over 6.4 million liters of liquid HLW were processed through the pretreatment system. PUREX supernatant was processed first, followed by two PUREX sludge wash solutions. A third wash of PUREX/THOREX sludge was then processed after the neutralized THOREX waste was mixed with the PUREX waste. Approximately 6.6 million curies of radioactive cesium-137 (Cs-137) in the HLW liquid were removed and retained on 65,300 kg of zeolites. With pretreatment complete, the zeolite material has been mobilized, size-reduced (ground), and blended with the PUREX and THOREX sludges in a single feed tank that will supply the HLW slurry to the Vitrification Facility

  8. Waste processing method

    International Nuclear Information System (INIS)

    Furukawa, Osamu; Shibata, Minoru.

    1996-01-01

    X-rays are irradiated from a predetermined direction to solid wastes containing radioactive isotopes packed in a bag before charged into an inlet of an incinerator. Most of the wastes is burnable plastics such as test tubes and papers. Glasses such as chemical bottles and metals such as lead plates for radiation shielding are contained as a portion of the wastes. The X-rays have such an intensity capable of discriminating metals and glasses from burnable materials. Irradiation images formed on a X-ray irradiation receiving portion are processed, and the total number of picture elements on the portion where a gradation of the light receiving portion of the metal is within a predetermined range is counted on the image. Then, the bag having total picture elements of not less than a predetermined number are separated from the bag having a lesser number. Similar processings are conducted for glasses. With such procedures, the bags containing lead and glasses not suitable to incineration are separated from the bags not containing them thereby enabling to prevent lowering of operation efficiency of the incinerator. (I.N.)

  9. Radioactive waste processing device

    International Nuclear Information System (INIS)

    Inaguma, Masahiko; Takahara, Nobuaki; Hara, Satomi.

    1996-01-01

    In a processing device for filtering laundry liquid wastes and shower drains incorporated with radioactive materials, a fiber filtration device is disposed and an activated carbon filtration device is also disposed subsequent to the fiber filtration device. In addition, a centrifugal dewatering device is disposed for dewatering spent granular activated carbon in the activated carbon filtration device, and a minute filtering device is disposed for filtering the separated dewatering liquid. Filtrates filtered by the minute filtration device are recovered in a collecting tank. Namely, at first, suspended solid materials in laundry liquid wastes and shower drains are captured, and then, ingredients concerning COD are adsorbed in the activated carbon filtration device. The radioactive liquid wastes of spent granular activated carbon in the activated carbon filtration device are reduced by dewatering them by the centrifugal dewatering device, and then the granular activated carbon is subjected to an additional processing. Further, it is separated by filtration using the minute filtration device and removed as cakes. Since the filtrates are recovered to the collecting tank and filtered again, the water quality of the drains is not degraded. (N.H.)

  10. Radioactive wastes processing device

    International Nuclear Information System (INIS)

    Takamura, Yoshiyuki; Fukujoji, Seiya.

    1986-01-01

    Purpose: To exactly recognize the deposition state of mists into conduits thereby effectively conduct cleaning. Constitution: A drier for performing drying treatment of liquid wastes, a steam decontaminating tower for decontaminating the steams generated from the drier and a condenser for condensating the decontaminating steams are connected with each other by means of conduits to constitute a radioactive wastes processing apparatus. A plurality of pressure detectors are disposed to the conduits, the pressure loss within the conduits is determined based on the detector output and the clogged state in the conduits due to the deposition of mists is detected by the magnitude of the pressure loss. If the clogging exceeds a certain level, cleaning water is supplied to clean-up the conduits thereby keep the operation to continue always under sound conditions. (Sekiya, K.)

  11. Defense Waste Processing Facility staged operations: environmental information document

    International Nuclear Information System (INIS)

    1981-11-01

    Environmental information is presented relating to a staged version of the proposed Defense Waste Processing Facility (DWPF) at the Savannah River Plant. The information is intended to provide the basis for an Environmental Impact Statement. In either the integral or the staged design, the DWPF will convert the high-level waste currently stored in tanks into: a leach-resistant form containing about 99.9% of all the radioactivity, and a residual, slightly contaminated salt, which is disposed of as saltcrete. In the first stage of the staged version, the insoluble sludge portion of the waste and the long lived radionuclides contained therein will be vitrified. The waste glass will be sealed in canisters and stored onsite until shipped to a Federal repository. In the second stage, the supernate portion of the waste will be decontaminated by ion exchange. The recovered radionuclides will be transferred to the Stage 1 facility, and mixed with the sludge feed before vitrification. The residual, slightly contaminated salt solution will be mixed with Portland cement to form a concrete product (saltcrete) which will be buried onsite in an engineered landfill. This document describes the conceptual facilities and processes for producing glass waste and decontaminated salt. The environmental effects of facility construction, normal operations, and accidents are then presented. Descriptions of site and environs, alternative sites and waste disposal options, and environmental consultations and permits are given in the base Environmental Information Document

  12. A study on safety assessment methodology for a vitrification plant

    Energy Technology Data Exchange (ETDEWEB)

    Seo, Y. C.; Lee, G. S.; Choi, Y. C.; Kim, G. H. [Yonsei Univ., Seoul (Korea, Republic of)

    2002-03-15

    In this study, the technical and regulatory status of radioactive waste vitrification technologies in foreign and domestic plants is investigated and analyzed, and then significant factors are suggested which must be contained in the final technical guideline or standard for the safety assessment of vitrification plants. Also, the methods to estimate the stability of vitrified waste forms are suggested with property analysis of them. The contents and scope of the study are summarized as follows : survey of the status on radioactive waste vitrification technologies in foreign and domestic plants, survey of the characterization methodology for radioactive waste form, analysis of stability for vitrified waste forms, survey and analysis of technical standards and regulations concerned with them in foreign and domestic plants, suggestion of significant factors for the safety assessment of vitrification plants, submission of regulated technical standard on radioactive waste vitrification plats.

  13. Stabilization of contaminated soils by in situ vitrification

    International Nuclear Information System (INIS)

    Timmerman, C.L.

    1984-01-01

    In Situ Vitrification is an emerging technology developed by Pacific Northwest Laboratory for potential in-place immobilization of radioactive wastes. The contaminated soil is stabilized and converted to an inert glass form. This conversion is accomplished by inserting electrodes in the soil and establishing an electric current between the electrodes. The electrical energy causes a joule heating effect that melts the soil during processing. Any contaminants released from the melt are collected and routed to an off-gas treatment system. A stable and durable glass block is produced which chemically and physically encapsulates any residual waste components. In situ vitrification has been developed for the potential application to radioactive wastes, specifically, contaminated soil sites; however, it could possibly be applied to hazardous chemical and buried munitions waste sites. The technology has been developed and demonstrated to date through a series of 21 engineering-scale tests [producing 50 to 1000 kg (100 to 2000 lb) blocks] and seven pilot-scale tests [producing 9000 kg (20,000 lb) blocks], the most recent of which illustrated treatment of actual radioactively contaminated soil. Testing with some organic materials has shown relatively complete thermal destruction and incineration. Further experiments have documented the insensitivity of in situ vitrification to soil characteristics such as fusion temperature, specific heat, thermal conductivity, electrical resistivity, and moisture content. Soil inclusions such as metals, cements, ceramics, and combustibles normally present only minor process limitations. Costs for hazardous waste applications are estimated to be less than $175/m 3 ($5.00/ft 3 ) of material vitrified. For many applications, in situ vitrification can provide a cost-effective alternative to other disposal options. 13 references, 4 figures, 1 table

  14. Characterization of the Defense Waste Processing Facility (DWPF) Environmental Assessment (EA) glass Standard Reference Material. Revision 1

    Energy Technology Data Exchange (ETDEWEB)

    Jantzen, C.M.; Bibler, N.E.; Beam, D.C.; Crawford, C.L.; Pickett, M.A.

    1993-06-01

    Liquid high-level nuclear waste at the Savannah River Site (SRS) will be immobilized by vitrification in borosilicate glass. The glass will be produced and poured into stainless steel canisters in the Defense Waste Processing Facility (DWPF). Other waste form producers, such as West Valley Nuclear Services (WVNS) and the Hanford Waste Vitrification Project (HWVP), will also immobilize high-level radioactive waste in borosilicate glass. The canistered waste will be stored temporarily at each facility for eventual permanent disposal in a geologic repository. The Department of Energy has defined a set of requirements for the canistered waste forms, the Waste Acceptance Product Specifications (WAPS). The current Waste Acceptance Primary Specification (WAPS) 1.3, the product consistency specification, requires the waste form producers to demonstrate control of the consistency of the final waste form using a crushed glass durability test, the Product Consistency Test (PCI). In order to be acceptable, a waste glass must be more durable during PCT analysis than the waste glass identified in the DWPF Environmental Assessment (EA). In order to supply all the waste form producers with the same standard benchmark glass, 1000 pounds of the EA glass was fabricated. The chemical analyses and characterization of the benchmark EA glass are reported. This material is now available to act as a durability and/or redox Standard Reference Material (SRM) for all waste form producers.

  15. Waste Management Process Improvement Project

    International Nuclear Information System (INIS)

    Atwood, J.; Borden, G.; Rangel, G. R.

    2002-01-01

    The Bechtel Hanford-led Environmental Restoration Contractor team's Waste Management Process Improvement Project is working diligently with the U.S. Department of Energy's (DOE) Richland Operations Office to improve the waste management process to meet DOE's need for an efficient, cost-effective program for the management of dangerous, low-level and mixed-low-level waste. Additionally the program must meet all applicable regulatory requirements. The need for improvement was highlighted when a change in the Groundwater/Vadose Zone Integration Project's waste management practices resulted in a larger amount of waste being generated than the waste management organization had been set up to handle

  16. Letter report: Minor component study for low-level radioactive waste glasses

    International Nuclear Information System (INIS)

    Li, H.

    1996-03-01

    During the waste vitrification process, troublesome minor components in low-level radioactive waste streams could adversely affect either waste vitrification rate or melter life-time. Knowing the solubility limits for these minor components is important to determine pretreatment options for waste streams and glass formulation to prevent or to minimize these problems during the waste vitrification. A joint study between Pacific Northwest Laboratory and Rensselaer Polytechnic Institute has been conducted to determine minor component impacts in low-level nuclear waste glass

  17. Waste Treatment Technology Process Development Plan For Hanford Waste Treatment Plant Low Activity Waste Recycle

    International Nuclear Information System (INIS)

    Mc