High-temperature counter-flow recuperator

Science.gov (United States)

Rudloff, F.

1981-05-01

The commercial potential of a helical recuperator design in recovering waste heat from industrial furnaces is reported. The helical recuperator concept consists of a cylindrical column with an interior helical interface which separates the preheat air and the combustion gas. The column operates in a teer flow mode and is formed from modular sections. The material evaluation consisted of exposing material samples to a soda-lime glass furnace environment for a fifteen week period. ECP-3, X-81, and Unichrome were the best suited for use in a soda-lime environment and ECP-3 was the best candidate with respect to manufacturing. Two potential design modifications were identified: a finned design and a double helix design. For materials that showed the greatest potential for use in the glass environment, the double helix design made from ECP-3 was the most economical producing payback periods of 6 to 14 years.

Potential of waste heat in Croatian industrial sector

Directory of Open Access Journals (Sweden)

Bišćan Davor

2012-01-01

Full Text Available Waste heat recovery in Croatian industry is of the highest significance regarding the national efforts towards energy efficiency improvements and climate protection. By recuperation of heat which would otherwise be wasted, the quantity of fossil fuels used for production of useful energy could be lowered thereby reducing the fuel costs and increasing the competitiveness of examined Croatian industries. Another effect of increased energy efficiency of industrial processes and plants is reduction of greenhouse gases i.e. the second important national goal required by the European Union (EU and United Nations Framework Convention on Climate Change (UNFCCC. Paper investigates and analyses the waste heat potential in Croatian industrial sector. Firstly, relevant industrial sectors with significant amount of waste heat are determined. Furthermore, significant companies in these sectors are selected with respect to main process characteristics, operation mode and estimated waste heat potential. Data collection of waste heat parameters (temperature, mass flow and composition is conducted. Current technologies used for waste heat utilization from different waste heat sources are pointed out. Considered facilities are compared with regard to amount of flue gas heat. Mechanisms for more efficient and more economic utilization of waste heat are proposed. [Acknoledgment. The authors would like to acknowledge the financial support provided by the UNITY THROUGH KNOWLEDGE FUND (UKF of the Ministry of Science, Education and Sports of the Republic of Croatia and the World Bank, under the Grant Agreement No. 89/11.

System efficiency for two-step metal oxide solar thermochemical hydrogen production – Part 2: Impact of gas heat recuperation and separation temperatures

KAUST Repository

Ehrhart, Brian D.

2016-09-22

The solar-to-hydrogen (STH) efficiency is calculated for various operating conditions for a two-step metal oxide solar thermochemical hydrogen production cycle using cerium(IV) oxide. An inert sweep gas was considered as the O2 removal method. Gas and solid heat recuperation effectiveness values were varied between 0 and 100% in order to determine the limits of the effect of these parameters. The temperature at which the inert gas is separated from oxygen for an open-loop and recycled system is varied. The hydrogen and water separation temperature was also varied and the effect on STH efficiency quantified. This study shows that gas heat recuperation is critical for high efficiency cycles, especially at conditions that require high steam and inert gas flowrates. A key area for future study is identified to be the development of ceramic heat exchangers for high temperature gas-gas heat exchange. Solid heat recuperation is more important at lower oxidation temperatures that favor temperature-swing redox processing, and the relative impact of this heat recuperation is muted if the heat can be used elsewhere in the system. A high separation temperature for the recycled inert gas has been shown to be beneficial, especially for cases of lower gas heat recuperation and increased inert gas flowrates. A higher water/hydrogen separation temperature is beneficial for most gas heat recuperation effectiveness values, though the overall impact on optimal system efficiency is relatively small for the values considered. © 2016 Hydrogen Energy Publications LLC.

An energetic analysis in a heavy commercial vehicle with regard to thermal recuperation measures; Energetische Analyse im schweren Nutzfahrzeug im Hinblick auf thermische Rekuperationsmassnahmen

Energy Technology Data Exchange (ETDEWEB)

Bernath, Michael; Wachtmeister, Georg [Technische Univ. Muenchen (Germany). Lehrstuhl fuer Verbrennungskraftmaschinen; Swoboda, Jan; Karl, Christian [MAN Trucks and Bus AG, Muenchen (Germany); Sterzenbach, Marcel [Modelon GmbH, Gilching (Germany)

2012-11-01

Due to the expected end of fossil resources and the associated increase in price, the spent fuel energy in vehicles needs to be used more efficiently in future. Today's commercial vehicles emit more than 50% of the fuel energy as waste heat into the environment. Two thirds are lost through the engine cooling system and one third through the exhaust gas system. Thermal heat recuperation is a potential solution to increase the total efficiency of a commercial vehicle. In order to achieve optimum recuperation of the waste heat, a detailed energy balance of the vehicle needs to be established together with the analysis of back coupling effects. Simulation tools are used to control the complex interactions between vehicle and cooling system, efficiently. In this case, a simulation model for longitudinal vehicle dynamics is coupled with a 1D-model, which describes the heat and mass flows in the cooling system. Based on this the most profitable sources for heat recuperation are identified and quantified with an energy analysis. Furthermore analysing the total vehicle system helps to observe back coupling effects of the heat recuperation system. These include particularly the additional heat flow in the cooling system and the increased exhaust gas back pressure. A transient analysis of the vehicle with the recuperation system can predict the maximum achievable fuel saving potentials. The analysis of the total vehicle system allows a comprehensive contemplation and evaluation of the implemented measures. The understanding of the total vehicle system is enhanced and conclusions can be drawn on the potentials of considered approaches for heat recuperation. This approach is the first step towards the optimal utilization of thermal recuperation in commercial vehicles. (orig.)

A technical and financial analysis of two recuperated, reciprocating engine driven power plants. Part 1: Thermodynamic analysis

International Nuclear Information System (INIS)

Orbaiz, Pedro Jose; Brear, Michael J.

2014-01-01

Highlights: • A thermodynamic analysis of two recuperated ICE plants is undertaken. • The overall plant efficiency and CO 2 emissions are analysed. • Chemical recuperation without a secondary heat source is unlikely. • Using a renewable secondary heat source reduces the CO 2 emission of the plant. - Abstract: This paper is the first of a two part study that analyses the technical and financial performance of particular, recuperated engine systems. This first paper presents a thermodynamic study of two systems. The first system involves the chemical recuperation of a reciprocating, spark ignited, internal combustion engine using only the waste heat of the engine to power a steam–methane reformer. The performance of this system is evaluated for different coolant loads and steam–methane ratios. The second system is a so-called ’hybrid’ in which not only the waste heat of the engine is used, but also a secondary heat source – the combustion of biomass. The effects of the reformer’s temperature and the steam–methane ratio on the system performance are analysed. These analyses show that the potential efficiency improvement obtained when using only the engine waste heat to power the recuperation is marginal. However, results for the hybrid show that although the overall efficiency of the plant, defined in terms of the energy from both the methane and biomass, is similar to that of the conventional, methane fuelled engine, the efficiency of the conversion of the biomass fuel energy to work output appears to be higher than for other biomass fuelled technologies currently in use. Further, in the ideal limit of a fully renewable biomass fuel, the burning of biomass does not contribute to the net CO 2 emissions, and the CO 2 emission reduction for this second plant can be considerable. Indeed, its implementation on larger internal combustion engine power plants, which have efficiencies of around 45–50%, could result in CO 2 emissions that are as much as

Heat transfer intensification within tube recuperator by inserting secondary emitters inside air channels

International Nuclear Information System (INIS)

Sandor, P.; Soroka, B.; Kudryavtsev, V.; Zgurskyy, V.

2009-01-01

The research program was stipulated by reduction the service life of the tube recuperators of reheating furnaces at DUNAFERR metallurgical works in Dunaujvaros (Hungary) while replacement the natural gas by coke - oven gas as a furnace fuel took place and air preheating temperature was increased. The tests procedure consists in comparison of temperature and pressure distributions by air flows preheating under air moving inside the tube loops. Advantages of new recuperator design compared to ordinary one have been proven by validation of concept for adequacy to the testing results. The first tests have demonstrated enhancement of local specific and total heat fluxes transferred from flue gases to air flow within the MD tube loops in comparison with those for BD loops by 25 to 45% - dependence on temperature level within the heating (furnace) chamber and on preheated air flow rate. (author)

Evaluation of a high-temperature burner-duct-recuperator system

Science.gov (United States)

1990-07-01

The U.S. Department of Energy's (DOE) Office of Industrial Technologies (OIT) sponsors research and development (R and D) to improve the energy efficiency of American industry and to provide for fuel flexibility. OIT has funded a multiyear R and D project by the Babcock and Wilcox Company (B and W) to design, fabricate, field test, and evaluate a high-temperature burner-duct-recuperator (HTBDR) system. This ceramic-based recuperator system recovers waste heat from the corrosive, high-temperature (2170 F) flue gas stream of a steel soaking pit to preheat combustion air to as high as 1700 F. The preheated air is supplied to a high-temperature burner. The B and W R and D program, which is now complete, involved several activities, including selecting and evaluating ceramic materials, designing the system, and developing and evaluating the prototype. In addition, a full-scale unit was tested at a B and W steel soaking pit. The full-scale system consisted of a modular single-stage ceramic recuperator, a conventional two-pass metallic recuperator, a high-temperature burner, fans, insulated ducting, and associated controls and instrumentation. The metallic recuperator preheated combustion air to about 750 F before it passed to the ceramic module. This technical case study describes the DOE/B and W recuperator project and highlights the field tests of the full-scale recuperator system. The document makes results of field tests and data analysis available to other researchers and private industry. It discusses project status, summarizes field tests, and reviews the potential effects the technology will have on energy use and system economics.

Experimental research of heat recuperators in ventilation systems on the basis of heat pipes

Directory of Open Access Journals (Sweden)

Matveev Andrey

2017-01-01

Full Text Available The paper presents the results of experimental studies of heat pipes and their thermo-technical characteristics (heat power, conductivity, heat transfer resistance, heat-transfer coefficient, temperature level and differential, etc.. The theoretical foundations and the experimental methods of the research of ammonia heat pipes made of aluminum section АS – КRА 7.5 – R1 (made of the alloy AD - 31 are explained. The paper includes the analysis of the thermo-technical characteristics of heat pipes as promising highly efficient heat transfer devices, which may be used as the basic elements of heat exchangers - heat recuperators for exhaust ventilation air, capable of providing energy-saving technologies in ventilation systems for housing and public utilities and for various branches of industry. The thermo-technical characteristics of heat pipes (HP as the basic elements of a decentralized supply-extract ventilation system (DSEVS and energy-saving technologies are analyzed. As shown in the test report of the ammonia horizontal HP made of the section АS-КRА 7,5-R1-120, this pipe ensures safe operation under various loads.

Ceramic finned-plate recuperator for industrial applications

Energy Technology Data Exchange (ETDEWEB)

Coombs, M.; Strumpf, H.; Kotchick, D.

1985-01-01

High-level recuperation of high-temperature industrial furnaces offers an economically effective means for improving both process and fuel utilization. A ceramic recuperator capable of operating in fuel gas temperatures of up to 1350/sup 0/C and providing a combustion air preheat temperature of 1100/sup 0/C can provide in excess of 50 percent savings in fuel comsumption over an unrecuperated furnace. This recuperator consists of an array of cast ceramic finned plates. The fin geometries are such that when the plates are stacked together, they form the heat transfer flow passages for both the flue gas and combustion air streams. A reference design for industrial recuperator system was created. The current development efforts conducted on this recuperator concept, as well as plans for future activities, are described.

The feasibility study on supercritical methane Recuperated Brayton Cycle for waste heat recovery

KAUST Repository

Dyuisenakhmetov, Aibolat

2017-01-01

solar power. RBC’s compactness and the ease at which it can be integrated into existent power plants for waste heat recovery require few modifications. Methane, carbon dioxide and trifluoromethane are analyzed as possible working fluids. This work shows

Nanophotonic-Engineered Photothermal Harnessing for Waste Heat Management and Pyroelectric Generation.

Science.gov (United States)

Wang, Xiao-Qiao; Tan, Chuan Fu; Chan, Kwok Hoe; Xu, Kaichen; Hong, Minghui; Kim, Sang-Woo; Ho, Ghim Wei

2017-10-24

At present, there are various limitations to harvesting ambient waste heat which include the lack of economically viable material and innovative design features that can efficiently recover low grade heat for useful energy conversion. In this work, a thermal nanophotonic-pyroelectric (TNPh-pyro) scheme consisting of a metamaterial multilayer and pyroelectric material, which performs synergistic waste heat rejection and photothermal heat-to-electricity conversion, is presented. Unlike any other pyroelectric configuration, this conceptual design deviates from the conventional by deliberately employing back-reflecting NIR to enable waste heat reutilization/recuperation to enhance pyroelectric generation, avoiding excessive solar heat uptake and also retaining high visual transparency of the device. Passive solar reflective cooling up to 4.1 °C is demonstrated. Meanwhile, the photothermal pyroelectric performance capitalizing on the back-reflecting effect shows an open circuit voltage (V oc ) and short circuit current (I sc ) enhancement of 152 and 146%, respectively. In addition, the designed photoactive component (TiO 2 /Cu) within the metamaterial multilayer provides the TNPh-pyro system with an effective air pollutant photodegradation functionality. Finally, proof-of-concept for concurrent photothermal management and enhanced solar pyroelectric generation under a real outdoor environment is demonstrated.

Thermodynamic analysis of a novel dual-loop organic Rankine cycle for engine waste heat and LNG cold

International Nuclear Information System (INIS)

Sung, Taehong; Kim, Kyung Chun

2016-01-01

Highlights: • A novel dual ORC system is designed for engine waste heat and LNG cold. • Exhaust gas and jacket cooling water are considered as heat sources. • LNG and boil-off gas are considered as heat sinks. • ORC loops are optimized to produce the maximum net work output. - Abstract: The marine sector produces a large portion of total air pollution, so the emissions of the engines used must be improved. This can be achieved using a new eco-friendly engine and waste-heat recovery system. A dual-fuel (DF) engine has been introduced for LNG carriers that is eco-friendly and has high thermal efficiency since it uses natural gas as fuel. The thermal efficiency could be further improved with the organic Rankine cycle (ORC). A novel dual-loop ORC system was designed for DF engines. The upper ORC loop recovers waste heat from the exhaust gas, and the bottom ORC loop recovers waste heat from the jacket cooling water and LNG cold. Both ORC loops were optimized to produce the maximum net work output. The optimum simple dual-loop ORC with n-pentane and R125 as working fluids produces an additional power output of 729.1 kW, which is 4.15% of the original engine output. Further system improvement studies were conducted using a recuperator and preheater, and the feasibility of using boil-off gas as a heat sink was analyzed. Optimization of the system configuration revealed that the preheater and recuperator with n-pentane and R125 as working fluids increase the maximum net work output by 906.4 kW, which is 5.17% of the original engine output.

Radiant recuperator modelling and design

Directory of Open Access Journals (Sweden)

Knežević Suzana D.

2017-01-01

Full Text Available Recuperators are frequently used in glass production and metallurgical processes to preheat combustion air by heat exchange with high temperature flue gases. Mass and energy balances of a 15 m high, concurrent radiant recuperator used in a glass fiber production process are given. The balances are used: for validation of a cell modeling method that predicts the performance of different recuperator designs, and for finding a simple solution to improve the existing recuperator. Three possible solutions are analyzed: to use the existing recuperator as a countercurrent one, to add an extra cylinder over the existing construction, and to make a system that consists of a central pipe and two concentric annular ducts. In the latter, two air streams flow in opposite directions, whereas air in the inner annular passage flows concurrently or countercurrently to flue gases. Compared with the concurrent recuperator, the countercurrent has only one drawback: the interface temperature is higher at the bottom. The advantages are: lower interface temperature at the top where the material is under maximal load, higher efficiency, and smaller pressure drop. Both concurrent and countercurrent double pipe-in-pipe systems are only slightly more efficient than pure concurrent and countercurrent recuperators, respectively. Their advantages are smaller interface temperatures whereas the disadvantages are their costs and pressure drops. To implement these solutions, the average velocities should be: for flue gas around 5 m/s, for air in the first passage less than 2 m/s, and for air in the second passage more than 25 m/s. [Project of the Serbian Ministry of Education, Science and Technological Development, Grant no. EE 33027

Brayton cycle for internal combustion engine exhaust gas waste heat recovery

Directory of Open Access Journals (Sweden)

J Galindo

2015-06-01

Full Text Available An average passenger car engine effectively uses about one-third of the fuel combustion energy, while the two-thirds are wasted through exhaust gases and engine cooling. It is of great interest to automotive industry to recover some of this wasted energy, thus increasing the engine efficiency and lowering fuel consumption and contamination. Waste heat recovery for internal combustion engine exhaust gases using Brayton cycle machine was investigated. The principle problems of application of such a system in a passenger car were considered: compressor and expander machine selection, machine size for packaging under the hood, efficiency of the cycle, and improvement of engine efficiency. Important parameters of machines design have been determined and analyzed. An average 2-L turbocharged gasoline engine’s New European Driving Cycle points were taken as inlet points for waste heat recovery system. It is theoretically estimated that the recuperated power of 1515 W can be achieved along with 5.7% improvement in engine efficiency, at the point where engine power is 26550 W.

Materials analyses of ceramics for glass furnace recuperators

Energy Technology Data Exchange (ETDEWEB)

Weber, G.W.; Tennery, V.J.

1979-11-01

The use of waste heat recuperation systems offers significant promise for meaningful energy conservation in the process heat industries. This report details the analysis of candidate ceramic recuperator materials exposed to simulated industrial glass furnace hot flue gas environments. Several candidate structural ceramic materials including various types of silicon carbide, several grades of alumina, mullite, cordierite, and silicon nitride were exposed to high-temperature flue gas atmospheres from specially constructed day tank furnaces. Furnace charging, operation, and batch composition were selected to closely simulate industrial practice. Material samples were exposed in flues both with and without glass batch in the furnace for times up to 116 d at temperatures from 1150 to 1550/sup 0/C (2100 to 2800/sup 0/F). Exposed materials were examined by optical microscopy, scanning electron microscopy, energy dispersive x-ray analysis, x-ray diffraction, and x-ray fluorescence to identify material degradation mechanisms. The materials observations were summarized as: Silicon carbide exhibited enhanced corrosion at lower temperatures (1150/sup 0/C) when alkalies were deposited on the carbide from the flue gas and less corrosion at higher temperatures (1550/sup 0/C) when alkalies were not deposited on the carbide; alumina corrosion depended strongly upon purity and density and alumina contents less than 99.8% were unsatisfactory above 1400/sup 0/C; and mullite and cordierite are generally unacceptable for application in soda-lime glass melting environments at temperatures above 1100/sup 0/C.

Rankine cycle load limiting through use of a recuperator bypass

Science.gov (United States)

Ernst, Timothy C.

2011-08-16

A system for converting heat from an engine into work includes a boiler coupled to a heat source for transferring heat to a working fluid, a turbine that transforms the heat into work, a condenser that transforms the working fluid into liquid, a recuperator with one flow path that routes working fluid from the turbine to the condenser, and another flow path that routes liquid working fluid from the condenser to the boiler, the recuperator being configured to transfer heat to the liquid working fluid, and a bypass valve in parallel with the second flow path. The bypass valve is movable between a closed position, permitting flow through the second flow path and an opened position, under high engine load conditions, bypassing the second flow path.

Economic application, design analysis, and material availability for ceramic heat exchangers

Science.gov (United States)

Tennery, V. J.

1981-01-01

Fuel consumption in an industrial process can be reduced by 40% or more by using recuperation or regeneration to heat air for the burners compared with use of ambient temperature air for fuel combustion with furnace gases in the range of 1300 C and air preheat temperatures above 800 C. Alloy temperature limitations and corrosion of the alloys severely limit the use of metal recuperators to preheat air above about 600 C. Structural ceramics, such as silicon carbide, offer promise for use in high-temperature HXs for recovering waste heat from hot flue gases. An assessment was made of industrial attitudes toward advanced high-temperature ceramic recuperators. Three promising industrial processes are identified where these recuperators could be applied. Conceptual designs of ceramic recuperators are given consistent with the furnace requirements for these processes. The annual national fuel saving possible for the three applications of these recuperators was estimated.

Thermo-economic analysis of recuperated Maisotsenko bottoming cycle using triplex air saturator: Comparative analyses

International Nuclear Information System (INIS)

Saghafifar, Mohammad; Omar, Amr; Erfanmoghaddam, Sepehr; Gadalla, Mohamed

2017-01-01

Highlights: • Proposing recuperated Maisotsenko bottoming cycle (RMBC) as a new combined cycle. • Introducing triplex air saturator for waste heat recovery application. • Conducting thermodynamic optimization to maximize RMBC thermal efficiency. • Conducting thermo-economic optimization to minimize RMBC cost of electricity. - Abstract: A recently recommended combined cycle power plant is to employ another gas turbine cycle for waste heat recovery as an air bottoming cycle (ABC). There are some studies conducted to improve ABC’s thermodynamic performance utilizing commonly power augmentation methods such as steam/water injection. In particular, it is proposed to employ Maisotsenko gas turbine cycle as a bottoming cycle, i.e. Maisotsenko bottoming cycle (MBC). Due to the promising performance of the MBC configuration, it is decided to investigate a recuperated MBC (RMBC) configuration by recommending the triplex air saturator. In this way, the air saturator consists of three sections. The first section is an indirect evaporative cooler while the other two sections are responsible for heat recovery from the topping and bottoming cycle turbines exhaust. In this paper, thermodynamic and thermo-economic analyses are carried out to study the main merits and demerits of RMBC against MBC configuration. Thermodynamic optimization results indicate that the maximum achievable efficiency for MBC and RMBC incorporation in a simple gas turbine power plant are 39.40% and 44.73%, respectively. Finally, thermo-economic optimization shows that the optimum levelized cost of electricity for MBC and RMBC power plants are 62.922 US$/MWh and 58.154 US$/MWh, respectively.

Design and optimization of air bottoming cycles for waste heat recovery in off-shore platforms

International Nuclear Information System (INIS)

Pierobon, Leonardo; Haglind, Fredrik

2014-01-01

Highlights: • Theory of power maximization used to design an air bottoming cycle. • Theory of power maximization extended by a multi-objective optimization method. • Three objective functions considered: net power output, recuperator volume and net present value. • Comparison between the theory of power maximization and the multi-objective optimization method. • Case study: a methodology applied to recover exhaust heat on off-shore platforms. - Abstract: This paper aims at comparing two methodologies to design an air bottoming cycle recovering the waste heat from the power generation system on the Draugen off-shore oil and gas platform. Firstly, the design is determined using the theory of the power maximization. Subsequently, the multi-objective optimization approach is employed to maximize the economic revenue, the compactness and the power production of the air bottoming cycle. The system compactness is assessed by introducing a detailed model of the shell and tube recuperator and including geometric quantities in the set of optimization variables. Findings indicate that using the power production, the volume of the recuperator and the net present value as objective functions the optimal pressure ratio (2.52) and the exhaust gas temperature (178.8 °C) differ from the values (2.80 and 145.5 °C) calculated using the theory of the power maximization. The highest net present value (2.8 M$) is found for a volume of the recuperator of 128 m 3 . Thus, it can be concluded that the multi-objective optimization approach enables extending the theory of power maximization bridging the gap between a mere optimization of the thermodynamic cycle and the practical feasibility of a power generation system

System efficiency for two-step metal oxide solar thermochemical hydrogen production – Part 2: Impact of gas heat recuperation and separation temperatures

KAUST Repository

Ehrhart, Brian D.; Muhich, Christopher L.; Al-Shankiti, Ibraheam; Weimer, Alan W.

2016-01-01

. The hydrogen and water separation temperature was also varied and the effect on STH efficiency quantified. This study shows that gas heat recuperation is critical for high efficiency cycles, especially at conditions that require high steam and inert gas

Design and optimization of air bottoming cycles for waste heat recovery in off-shore platforms

DEFF Research Database (Denmark)

Pierobon, Leonardo; Haglind, Fredrik

2014-01-01

This paper aims at comparing two methodologies to design an air bottoming cycle recovering the waste heat from the power generation system on the Draugen off-shore oil and gas platform. Firstly, the design is determined using the theory of the power maximization. Subsequently, the multi-objective......This paper aims at comparing two methodologies to design an air bottoming cycle recovering the waste heat from the power generation system on the Draugen off-shore oil and gas platform. Firstly, the design is determined using the theory of the power maximization. Subsequently, the multi....... Findings indicate that using the power production, the volume of the recuperator and the net present value as objective functions the optimal pressure ratio (2.52) and the exhaust gas temperature (178.8 °C) differ from the values (2.80 and 145.5 °C) calculated using the theory of the power maximization...

Industrial waste heat for district heating

International Nuclear Information System (INIS)

Heitner, K.L.; Brooks, P.P.

1982-01-01

Presents 2 bounding evaluations of industrial waste heat availability. Surveys waste heat from 29 major industry groups at the 2-digit level in Standard Industrial Codes (SIC). Explains that waste heat availability in each industry was related to regional product sales, in order to estimate regional waste heat availability. Evaluates 4 selected industries at the 4-digit SIC level. Finds that industrial waste heat represents a significant energy resource in several urban areas, including Chicago and Los Angeles, where it could supply all of these areas residential heating and cooling load. Points out that there is a strong need to evaluate the available waste heat for more industries at the 4-digit level. Urges further studies to identify other useful industrial waste heat sources as well as potential waste heat users

Low cryogen inventory, forced flow Ne cooling system with room temperature compression stage and heat recuperation

CERN Document Server

Shornikov, A; Wolf, A

2014-01-01

We present design and commissioning results of a forced flow cooling system utilizing neon at 30 K. The cryogen is pumped through the system by a room-temperature compression stage. To decouple the cold zone from the compression stage a recuperating counterflow tube-in-tube heat exchanger is used. Commissioning demonstrated successful condensation of neon and transfer of up to 30 W cooling power to the load at 30 K using only 30 g of the cryogen circulating in the system at pressures below 170 kPa.

Final Report, Materials for Industrial Heat Recovery Systems, Task 1 Improved Materials and Operation of Recuperators for Aluminum Melting Furnaces

Energy Technology Data Exchange (ETDEWEB)

Keiser, James R.; Sarma, Gorti B.; Thekdi, Arvind; Meisner Roberta A.; Phelps, Tony; Willoughby, Adam W.; Gorog, J. Peter; Zeh, John; Ningileri, Shridas; Liu, Yansheng; Xiao, Chenghe

2007-09-30

Production of aluminum is a very energy intensive process which is increasingly more important in the USA. This project concentrated on the materials issues associated with recovery of energy from the flue gas stream in the secondary industry where scrap and recycled metal are melted in large furnaces using gas fired burners. Recuperators are one method used to transfer heat from the flue gas to the air intended for use in the gas burners. By preheating this combustion air, less fuel has to be used to raise the gas temperature to the desired level. Recuperators have been successfully used to preheat the air, however, in many cases the metallic recuperator tubes have a relatively limited lifetime – 6 to 9 months. The intent of this project was to determine the cause of the rapid tube degradation and then to recommend alternative materials or operating conditions to prolong life of the recuperator tubes. The first step to understanding degradation of the tubes was to examine exposed tubes to identify the corrosion products. Analyses of the surface scales showed primarily iron oxides rather than chromium oxide suggesting the tubes were probably cycled to relatively high temperatures to the extent that cycling and subsequent oxide spalling reduced the surface concentration of chromium below a critical level. To characterize the temperatures reached by the tubes, thermocouples were mounted on selected tubes and the temperatures measured. During the several hour furnace cycle, tube temperatures well above 1000°C were regularly recorded and, on some occasions, temperatures of more than 1100°C were measured. Further temperature characterization was done with an infrared camera, and this camera clearly showed the variations in temperature across the first row of tubes in the four recuperator modules. Computational fluid dynamics was used to model the flow of combustion air in the tubes and the flue gas around the outside of the tubes. This modeling showed the

Design of hydraulic recuperation unit

Directory of Open Access Journals (Sweden)

Jandourek Pavel

2016-01-01

Full Text Available This article deals with design and measurement of hydraulic recuperation unit. Recuperation unit consist of radial turbine and axial pump, which are coupled on the same shaft. Speed of shaft with impellers are 6000 1/min. For economic reasons, is design of recuperation unit performed using commercially manufactured propellers.

Evaluation, Comparison and Optimization of the Compact Recuperator for the High Temperature Gas-Cooled Reactor (HTGR) Helium Turbine System

International Nuclear Information System (INIS)

Hao Haoran; Yang Xiaoyong; Wang Jie; Ye Ping; Yu Xiaoli; Zhao Gang

2014-01-01

Helium turbine system is a promising method to covert the nuclear power generated by the High Temperature Gas Cooled Reactor (HTGR) into electricity with inherent safety, compact configuration and relative high efficiency. And the recuperator is one of the key components for the HTGR helium turbine system. It is used to recover the exhaust heat out of turbine and pass it to the helium from high pressure compressor, and hence increase the cycle’s efficiency dramatically. On the other hand, the pressure drop within the recuperator will reduce the cycle efficiency, especially on low pressure side of recuperator. It is necessary to optimize the design of recuperator to achieve better performance of HTGR helium turbine system. However, this optimization has to be performed with the restriction of the size of the pressure vessel which contains the power conversion unit. This paper firstly presents an analysis to investigate the effects of flow channel geometry, recuperator’s power and size on heat transfer and pressure drop. Then the relationship between the recuperator design and system performance is established with an analytical model, followed by the evaluations of the current recuperator designs of GT-MHR, GTHTR300 and PBMR, in which several effective technical measures to optimize the recuperator are compared. Finally it is found that the most important factors for optimizing recuperator design, i.e. the cross section dimensions and tortuosity of flow channel, which can also be extended to compact intermediate heat exchangers. It turns out that a proper optimization can increase the cycle’s efficiency by 1~2 percentage, which could also raise the economy and competitiveness of future commercial HTGR plants. (author)

Effect of channel aspect ratio on chemical recuperation process in advanced aeroengines

International Nuclear Information System (INIS)

Zhang, Silong; Cui, Naigang; Xiong, Yuefei; Feng, Yu; Qin, Jiang; Bao, Wen

2017-01-01

The working process of an advanced aeroengine such as scramjet with endothermic hydrocarbon fuel cooling is a chemical recuperative cycle. The design of cooling channel in terms of engine real working conditions is very important for the chemical recuperation process. To study the effects of channel aspect ratio (AR) on chemical recuperation process of advanced aeroengines, three dimensional model of pyrolysis coolant flow inside asymmetrical rectangular cooling channels with fins is introduced and validated through experiments. Cases when AR varies from 1 to 8 are carried out. In the pyrolysis zone of the cooling channel, decreasing the channel aspect ratio can reduce the temperature difference and non-uniformity of fuel conversion in the channel cross section, and it can also increase the final conversion and corresponding chemical heat absorption. A small channel aspect ratio is beneficial for the chemical recuperation process and can guarantee the engine cooling performance in the pyrolysis zone of the cooling channel. - Highlights: • Large non-uniformity of conversion is bad for the chemical recuperation. • Small channel aspect ratio is beneficial for improving the chemical recuperation effectiveness. • Small channel aspect ratio is also beneficial for reducing the engine wall temperature.

Improvement in recuperative gas cycles by means of a heat generator partly by-passing the recuperator. Application to open and closed cycles and to various kinds of energy

International Nuclear Information System (INIS)

Tilliette, Z.P.; Pierre, B.

1979-01-01

A particular arrangement applicable to open or closed recuperative gas cycles and consisting of a heat generator partly by-passing the low pressure side of the recuperator is proven to enhance advantages of gas cycles for energy production. The cogeneration of both power with a high efficiency owing to the recuperator and high temperature process heat becomes possible and economically attractive. Furthermore, additional possibilities appear for power generation by combined gas and steam or ammonia cycles. In any case the overall utilization coefficient of the primary energy is increased and the combined production of low or medium temperature heat can also be improved. The great operation flexibility of the system for combined energy generation is worth being emphasized: the by-pass arrangement involves no significant change in the operation conditions of the main turbocompressor as the heat output varies. Applications of this arrangement are made to: - open and closed gas cycle, power plants; - fossil, nuclear and solar energies. The overall heat conversion efficiency is tentatively estimated in order to appreciate the energy conversion capability of the investigated power plants

Estimation of low-potential heat recuperation efficiency of smoke fumes in a condensation heat utilizer under various operation conditions of a boiler and a heating system

Science.gov (United States)

Ionkin, I. L.; Ragutkin, A. V.; Luning, B.; Zaichenko, M. N.

2016-06-01

For enhancement of the natural gas utilization efficiency in boilers, condensation heat utilizers of low-potential heat, which are constructed based on a contact heat exchanger, can be applied. A schematic of the contact heat exchanger with a humidifier for preheating and humidifying of air supplied in the boiler for combustion is given. Additional low-potential heat in this scheme is utilized for heating of the return delivery water supplied from a heating system. Preheating and humidifying of air supplied for combustion make it possible to use the condensation utilizer for heating of a heat-transfer agent to temperature exceeding the dewpoint temperature of water vapors contained in combustion products. The decision to mount the condensation heat utilizer on the boiler was taken based on the preliminary estimation of the additionally obtained heat. The operation efficiency of the condensation heat utilizer is determined by its structure and operation conditions of the boiler and the heating system. The software was developed for the thermal design of the condensation heat utilizer equipped by the humidifier. Computation investigations of its operation are carried out as a function of various operation parameters of the boiler and the heating system (temperature of the return delivery water and smoke fumes, air excess, air temperature at the inlet and outlet of the condensation heat utilizer, heating and humidifying of air in the humidifier, and portion of the circulating water). The heat recuperation efficiency is estimated for various operation conditions of the boiler and the condensation heat utilizer. Recommendations on the most effective application of the condensation heat utilizer are developed.

Carbon-Carbon Composites as Recuperator Materials for Direct Gas Brayton Systems

International Nuclear Information System (INIS)

RA Wolf

2006-01-01

Of the numerous energy conversion options available for a space nuclear power plant (SNPP), one that shows promise in attaining reliable operation and high efficiency is the direct gas Brayton (GB) system. In order to increase efficiency, the GB system incorporates a recuperator that accounts for nearly half the weight of the energy conversion system (ECS). Therefore, development of a recuperator that is lighter and provides better performance than current heat exchangers could prove to be advantageous. The feasibility of a carbon-carbon (C/C) composite recuperator core has been assessed and a mass savings of 60% and volume penalty of 20% were projected. The excellent thermal properties, high-temperature capabilities, and low density of carbon-carbon materials make them attractive in the GB system, but development issues such as material compatibility with other structural materials in the system, such as refractory metals and superalloys, permeability, corrosion, joining, and fabrication must be addressed

Carbon-Carbon Composites as Recuperator Material for Direct Gas Brayton Systems

Energy Technology Data Exchange (ETDEWEB)

RA Wolf

2006-07-19

Of the numerous energy conversion options available for a space nuclear power plant (SNPP), one that shows promise in attaining reliable operation and high efficiency is the direct gas Brayton (GB) system. In order to increase efficiency, the GB system incorporates a recuperator that accounts for nearly half the weight of the energy conversion system (ECS). Therefore, development of a recuperator that is lighter and provides better performance than current heat exchangers could prove to be advantageous. The feasibility of a carbon-carbon (C/C) composite recuperator core has been assessed and a mass savings of 60% and volume penalty of 20% were projected. The excellent thermal properties, high-temperature capabilities, and low density of carbon-carbon materials make them attractive in the GB system, but development issues such as material compatibility with other structural materials in the system, such as refractory metals and superalloys, permeability, corrosion, joining, and fabrication must be addressed.

A novel split cycle internal combustion engine with integral waste heat recovery

International Nuclear Information System (INIS)

Dong, Guangyu; Morgan, Robert; Heikal, Morgan

2015-01-01

Highlights: • A novel engine thermodynamic cycle is proposed. • Theoretical analysis is applied to identify the key parameters of the thermodynamic cycle. • The key stages of the split cycle are analysed via one-dimensional modelling work. • The effecting mechanism of the split cycle efficiency is analysed. - Abstract: To achieve a step improvement in engine efficiency, a novel split cycle engine concept is proposed. The engine has separate compression and combustion cylinders and waste heat is recovered between the two. Quasi-isothermal compression of the charge air is realised in the compression cylinder while isobaric combustion of the air/fuel mixture is achieved in the combustion cylinder. Exhaust heat recovery between the compression and combustion chamber enables highly efficient recovery of waste heat within the cycle. Based on cycle analysis and a one-dimensional engine model, the fundamentals and the performance of the split thermodynamic cycle is estimated. Compared to conventional engines, the compression work can be significantly reduced through the injection of a controlled quantity of water in the compression cylinder, lowering the gas temperature during compression. Thermal energy can then be effectively recovered from the engine exhaust in a recuperator between the cooled compressor cylinder discharge air and the exhaust gas. The resulting hot high pressure air is then injected into a combustor cylinder and mixed with fuel, where near isobaric combustion leads to a low combustion temperature and reduced heat transferred from the cylinder wall. Detailed cycle simulation indicates a 32% efficiency improvement can be expected compared to the conventional diesel engines.

Increasing economic benefits by load-shifting of electrical heat pumps

OpenAIRE

Laveyne, Joannes; Zwaenepoel, Brecht; Van Eetvelde, Greet; Vandevelde, Lieven

2014-01-01

Electrical heating is still widely used in the process industry. While the use of immersion heaters for the production of hot water or steam is declining, the adoption rate of electrical heat pumps is increasing rapidly. Heat pumps show great flexibility and potential for energy savings, e.g. through low temperature waste heat recuperation. In combination with thermal storage they also allow for load shifting. Because their main power source is electricity, which up to now cannot be stored ef...

Heat exchanger leakage problem location

Directory of Open Access Journals (Sweden)

Jícha Miroslav

2012-04-01

Full Text Available Recent compact heat exchangers are very often assembled from numerous parts joined together to separate heat transfer fluids and to form the required heat exchanger arrangement. Therefore, the leak tightness is very important property of the compact heat exchangers. Although, the compact heat exchangers have been produced for many years, there are still technological problems associated with manufacturing of the ideal connection between the individual parts, mainly encountered with special purpose heat exchangers, e.g. gas turbine recuperators. This paper describes a procedure used to identify the leakage location inside the prime surface gas turbine recuperator. For this purpose, an analytical model of the leaky gas turbine recuperator was created to assess its performance. The results obtained are compared with the experimental data which were acquired during the recuperator thermal performance analysis. The differences between these two data sets are used to indicate possible leakage areas.

Modification of a recuperator construction with CFD methods

Directory of Open Access Journals (Sweden)

Ludwig Wojciech

2017-12-01

Full Text Available The purpose of the work was initial modification of the construction of a commercially produced heat exchanger – recuperator with CFD (computational fluid dynamics methods, based on designs and process parameters which were provided. Uniformity of gas distribution in the space between the tubes of the apparatus as well as the pressure drop in it were taken as modification criteria. Uniformity of the gas velocity field between the tubes of the heat exchanger should cause equalization of the local individual heat transfer coefficient values and temperature value. Changes of the apparatus construction which do not worsen work conditions of the equipment, but cause savings of constructional materials (elimination or shortening some parts of the apparatus were taken into consideration.

Industrial waste heat utilization for low temperature district heating

International Nuclear Information System (INIS)

Fang, Hao; Xia, Jianjun; Zhu, Kan; Su, Yingbo; Jiang, Yi

2013-01-01

Large quantities of low grade waste heat are discharged into the environment, mostly via water evaporation, during industrial processes. Putting this industrial waste heat to productive use can reduce fossil fuel usage as well as CO 2 emissions and water dissipation. The purpose of this paper is to propose a holistic approach to the integrated and efficient utilization of low-grade industrial waste heat. Recovering industrial waste heat for use in district heating (DH) can increase the efficiency of the industrial sector and the DH system, in a cost-efficient way defined by the index of investment vs. carbon reduction (ICR). Furthermore, low temperature DH network greatly benefits the recovery rate of industrial waste heat. Based on data analysis and in-situ investigations, this paper discusses the potential for the implementation of such an approach in northern China, where conventional heat sources for DH are insufficient. The universal design approach to industrial-waste-heat based DH is proposed. Through a demonstration project, this approach is introduced in detail. This study finds three advantages to this approach: (1) improvement of the thermal energy efficiency of industrial factories; (2) more cost-efficient than the traditional heating mode; and (3) CO 2 and pollutant emission reduction as well as water conservation. -- Highlights: •We review situation of industrial waste heat recovery with a global perspective. •We present a way to analyze the potential to utilize industrial waste heat for DH. •Northern China has huge potential for using low-grade industrial waste heat for DH. •A demonstration project is introduced using the universal approach we propose. •It proves huge benefits for factories, heat-supply companies and the society

Energy Efficient Microlith-Based Catalytic Reactor and Recuperator for Air Quality Control Applications

Science.gov (United States)

Vilekar, Saurabh A.; Hawley, Kyle; Junaedi, Christian; Crowder, Bruce; Prada, Julian; Mastanduno, Richard; Perry, Jay L.; Kayatin, Matthew J.

2017-01-01

Precision Combustion, Inc. (PCI) and NASA’s Marshall Space Flight Center (MSFC) have been developing, characterizing, and optimizing high temperature catalytic oxidizers (HTCO) based on PCI’s patented Microlith technology to meet the requirements of future extended human spaceflight explorations. Previous efforts focused on integrating PCI’s HTCO unit with a compact, simple recuperative heat exchanger to reduce the overall system size and weight. Significant improvement was demonstrated over traditional approaches of integrating the HTCO with an external recuperative heat exchanger. While the critical target performance metrics were achieved, the thermal effectiveness of PCI’s recuperator remained a potential area of improvement to further reduce the energy requirements of the integrated system. Using the same material combinations and an improved recuperator design, the redesigned prototype has experimentally demonstrated 20 – 30% reduction (flow dependent) in steady state power consumption compared to the earlier prototype without compromising the destruction efficiency of methane and volatile organic compounds (VOCs). Moreover, design modifications and improvements allow our redesigned prototype to be more easily manufactured compared to traditional brazed plate-fin recuperator designs. The redesigned prototype was delivered to MSFC for validation testing. Here, we report and discuss the performance of the improved prototype HTCO unit with a high efficiency recuperative heat exchanger based on testing at PCI and MSFC. The device is expected to provide a reliable and robust means of disposing of trace levels of methane and VOCs by oxidizing them into carbon dioxide and water in order to maintain clean air in enclosed spaces, such as crewed spacecraft cabins.

Heat-pipe assisted thermoelectric generators for exhaust gas applications

OpenAIRE

Gonçalves, L. M.; Martins, Jorge; Antunes, Joaquim; Rocha, Romeu; Brito, F. P.

2012-01-01

Millions of hybrid cars are already running on our roads with the purpose of reducing fossil fuel dependence. One of their main advantages is the recovery of wasted energy, namely by brake recovery. However, there are other sources of wasted energy in a car powered by an internal combustion engine, such as the heat lost through the cooling system, lubrication system (oil coolers) and in the exhaust system. These energies can be recuperated by the use of thermoelectric generators (TEG) based o...

Characterization of industrial process waste heat and input heat streams

Energy Technology Data Exchange (ETDEWEB)

Wilfert, G.L.; Huber, H.B.; Dodge, R.E.; Garrett-Price, B.A.; Fassbender, L.L.; Griffin, E.A.; Brown, D.R.; Moore, N.L.

1984-05-01

The nature and extent of industrial waste heat associated with the manufacturing sector of the US economy are identified. Industry energy information is reviewed and the energy content in waste heat streams emanating from 108 energy-intensive industrial processes is estimated. Generic types of process equipment are identified and the energy content in gaseous, liquid, and steam waste streams emanating from this equipment is evaluated. Matchups between the energy content of waste heat streams and candidate uses are identified. The resultant matrix identifies 256 source/sink (waste heat/candidate input heat) temperature combinations. (MHR)

Waste Heat to Power Market Assessment

Energy Technology Data Exchange (ETDEWEB)

Elson, Amelia [ICF International, Fairfax, VA (United States); Tidball, Rick [ICF International, Fairfax, VA (United States); Hampson, Anne [ICF International, Fairfax, VA (United States)

2015-03-01

Waste heat to power (WHP) is the process of capturing heat discarded by an existing process and using that heat to generate electricity. In the industrial sector, waste heat streams are generated by kilns, furnaces, ovens, turbines, engines, and other equipment. In addition to processes at industrial plants, waste heat streams suitable for WHP are generated at field locations, including landfills, compressor stations, and mining sites. Waste heat streams are also produced in the residential and commercial sectors, but compared to industrial sites these waste heat streams typically have lower temperatures and much lower volumetric flow rates. The economic feasibility for WHP declines as the temperature and flow rate decline, and most WHP technologies are therefore applied in industrial markets where waste heat stream characteristics are more favorable. This report provides an assessment of the potential market for WHP in the industrial sector in the United States.

Stress analysis of plate-fin structures in recuperator

International Nuclear Information System (INIS)

Matsui, Shingo; Muto, Yasushi; Shiina, Yasuaki

2001-01-01

A high performance compact recuperator with 95% effectiveness is required to achieve a high thermal efficiency power generation of up to 50% in High Temperature Gas Cooled Reactor (HTGR) coupled with closed cycle helium gas turbine. Though a plate-fin type heat exchanger is proposed for this recuperator, much research and development works are needed to establish this high performance goal since there exists no state-of-the-art technology in such a high pressure and high temperature one. One of the important works is to establish the structural analysis and evaluation method in this plate-fin type heat exchanger. This paper describes the results of stress analysis of the plate-fin structure under the internal pressure as the first step of this work. First, the modeling of a unit plate-fin structure for the analysis was examined and a three layers model was confirmed to be most adequate. The stress distribution within the structure was clarified by using this model. Second, the three layers model was simplified to one layer model with sufficient accuracy. By using this model, both the effects of an inclined angle of fin and a thickness of separate on the strength were examined parametrically. Under the relevant design conditions, it was revealed that the optimum inclined angle of fin locates in the neighborhood of 76 degree rather than most difficult fabrication angle 90 degree and there is possibility to adopt thinner thickness than 0.5 mm in the current design. (author)

Low grade waste heat recovery using heat pumps and power cycles

International Nuclear Information System (INIS)

Bor, D.M. van de; Infante Ferreira, C.A.; Kiss, Anton A.

2015-01-01

Thermal energy represents a large part of the global energy usage and about 43% of this energy is used for industrial applications. Large amounts are lost via exhaust gases, liquid streams and cooling water while the share of low temperature waste heat is the largest. Heat pumps upgrading waste heat to process heat and cooling and power cycles converting waste heat to electricity can make a strong impact in the related industries. The potential of several alternative technologies, either for the upgrading of low temperature waste heat such as compression-resorption, vapor compression and trans-critical heat pumps, or for the conversion of this waste heat by using organic Rankine, Kalina and trilateral cycle engines, are investigated with regards to energetic and economic performance by making use of thermodynamic models. This study focuses on temperature levels of 45–60 °C as at this temperature range large amounts of heat are rejected to the environment but also investigates the temperature levels for which power cycles become competitive. The heat pumps deliver 2.5–11 times more energy value than the power cycles in this low temperature range at equal waste heat input. Heat engines become competitive with heat pumps at waste heat temperatures at 100 °C and above. - Highlights: • Application of heat pump technology for heating and cooling. • Compression resorption heat pumps operating with large glides approaching 100 K. • Compression-resorption heat pumps with wet compression. • Potential to convert Industrial waste heat to power or high grade heat. • Comparison between low temperature power cycles and heat pumps

Operating conditions of an open and direct solar thermal Brayton cycle with optimised cavity receiver and recuperator

International Nuclear Information System (INIS)

Le Roux, W.G.; Bello-Ochende, T.; Meyer, J.P.

2011-01-01

The small-scale open and direct solar thermal Brayton cycle with recuperator has several advantages, including low cost, low operation and maintenance costs and it is highly recommended. The main disadvantages of this cycle are the pressure losses in the recuperator and receiver, turbomachine efficiencies and recuperator effectiveness, which limit the net power output of such a system. The irreversibilities of the solar thermal Brayton cycle are mainly due to heat transfer across a finite temperature difference and fluid friction. In this paper, thermodynamic optimisation is applied to concentrate on these disadvantages in order to optimise the receiver and recuperator and to maximise the net power output of the system at various steady-state conditions, limited to various constraints. The effects of wind, receiver inclination, rim angle, atmospheric temperature and pressure, recuperator height, solar irradiance and concentration ratio on the optimum geometries and performance were investigated. The dynamic trajectory optimisation method was applied. Operating points of a standard micro-turbine operating at its highest compressor efficiency and a parabolic dish concentrator diameter of 16 m were considered. The optimum geometries, minimum irreversibility rates and maximum receiver surface temperatures of the optimised systems are shown. For an environment with specific conditions and constraints, there exists an optimum receiver and recuperator geometry so that the system produces maximum net power output. -- Highlights: → Optimum geometries exist such that the system produces maximum net power output. → Optimum operating conditions are shown. → Minimum irreversibility rates and minimum entropy generation rates are shown. → Net power output was described in terms of total entropy generation rate. → Effects such as wind, recuperator height and irradiance were investigated.

Optimization of airfoil-type PCHE for the recuperator of small scale brayton cycle by cost-based objective function

International Nuclear Information System (INIS)

Kwon, Jin Gyu; Kim, Tae Ho; Park, Hyun Sun; Cha, Jae Eun; Kim, Moo Hwan

2016-01-01

Highlights: • Suggest the Nusselt number and Fanning friction factor correlation for airfoil-type PCHE. • Show that cost-based optimization is available to airfoil-type PCHE. • Suggest the recuperator design for SCIEL test loop at KAERI by cost-based objective function with correlations from numerical analysis. - Abstract: Supercritical carbon dioxide (SCO_2) Brayton cycle gives high efficiency of power cycle with small size. Printed circuit heat exchangers (PCHE) are proper selection for the Brayton cycle because their operability at high temperature and high pressure with small size. Airfoil fin PCHE was suggested by Kim et al. (2008b), it can provide high heat transfer-like zigzag channel PCHE with low pressure drop-like straight channel PCHE. Optimization of the airfoil fin PCHE was not performed like the zigzag channel PCHE. For optimization of the airfoil fin PCHE, the operating condition of the recuperator of SCO_2 Integral Experiment Loop (SCIEL) Brayton cycle test loop at Korea Atomic Energy Research Institute (KAERI) was used. We performed CFD analysis for various airfoil fin configurations using ANSYS CFX 15.0, and made correlations for predicting the Nusselt number and the Fanning friction factor. The recuperator was designed by the simple energy balance code with our correlations. Using the cost-based objective function with production cost and operation cost from size and pressure drop of the recuperator, we evaluated airfoil fin configuration by using total cost and suggested the optimization configuration of the airfoil fin PCHE.

Optimization of airfoil-type PCHE for the recuperator of small scale brayton cycle by cost-based objective function

Energy Technology Data Exchange (ETDEWEB)

Kwon, Jin Gyu [Division of Advanced Nuclear Engineering, POSTECH, Pohang 790-784 (Korea, Republic of); Kim, Tae Ho [Department of Mechanical Engineering, POSTECH, Pohang 790-784 (Korea, Republic of); Park, Hyun Sun, E-mail: hejsunny@postech.ac.kr [Division of Advanced Nuclear Engineering, POSTECH, Pohang 790-784 (Korea, Republic of); Cha, Jae Eun [Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Kim, Moo Hwan [Division of Advanced Nuclear Engineering, POSTECH, Pohang 790-784 (Korea, Republic of); Korea Institute of Nuclear Safety, Daejeon 305-338 (Korea, Republic of)

2016-03-15

Highlights: • Suggest the Nusselt number and Fanning friction factor correlation for airfoil-type PCHE. • Show that cost-based optimization is available to airfoil-type PCHE. • Suggest the recuperator design for SCIEL test loop at KAERI by cost-based objective function with correlations from numerical analysis. - Abstract: Supercritical carbon dioxide (SCO{sub 2}) Brayton cycle gives high efficiency of power cycle with small size. Printed circuit heat exchangers (PCHE) are proper selection for the Brayton cycle because their operability at high temperature and high pressure with small size. Airfoil fin PCHE was suggested by Kim et al. (2008b), it can provide high heat transfer-like zigzag channel PCHE with low pressure drop-like straight channel PCHE. Optimization of the airfoil fin PCHE was not performed like the zigzag channel PCHE. For optimization of the airfoil fin PCHE, the operating condition of the recuperator of SCO{sub 2} Integral Experiment Loop (SCIEL) Brayton cycle test loop at Korea Atomic Energy Research Institute (KAERI) was used. We performed CFD analysis for various airfoil fin configurations using ANSYS CFX 15.0, and made correlations for predicting the Nusselt number and the Fanning friction factor. The recuperator was designed by the simple energy balance code with our correlations. Using the cost-based objective function with production cost and operation cost from size and pressure drop of the recuperator, we evaluated airfoil fin configuration by using total cost and suggested the optimization configuration of the airfoil fin PCHE.

Recovering heat from waste air from stables

Energy Technology Data Exchange (ETDEWEB)

1983-01-01

A milk cow gives off 35.7 kW h/d via its body, excreta and urine. 68.4% of this is body heat. Part of this waste heat escapes with the waste air from the cowsheds. The heat can be recovered from the waste air by an air/air heat exchanger. The air is collected and taken to a heat exchanger. In the heat exchanger, fresh air is heated by the waste air, and is distributed over the cowshed by a system of ducts. The heated waste air escapes through a central chimney at the end of the heat exchanger. It is sensible to fit the heat exchanger above the cowshed roof, if there is sufficient space available and the chimney should run upwards from the cowshed. A double heat exchanger makes it possible to allocate each half of the cowshed to half of the heat exchanger.

Electrolytic recuperation of heavy metals and chlorine from fly-ashes and washwater of a household incinerator

Energy Technology Data Exchange (ETDEWEB)

Maes, H.; Carpels, M.; Elslander, H.; Van Houtven, D.; Vereecken, J.; Kinnaer, L.; Hermans, N.; Gielen, C.; Van Kerckhoven, M.; Raats, L. [Vlaamse Instelling voor Technologisch Onderzoek (VITO), Mol (Belgium)

1995-12-31

The treatment and processing of the residues which result from the household incineration process were investigated in a study conducted in Belgium. Incineration produces large amounts of solid residue, particularly fly-ash, which contains a large degree of heavy metals. Also, the large amount of acid washwater flow which comes from the gas washer is highly concentrated with chlorine, and heavy metals. Presently, both the fly-ash and the wastewater are dumped at disposal sites. Two objectives for waste management were presented. The first was to improve the fly-ash for potential use as, for example, filler in road surfaces. The second was to reduce the wastewater flow and to use neutralizing reagents or an electro-chemical treatment on the washwater, in order to recuperate the chlorine. The fly-ash was treated by leaching with the acid washwater. The leached heavy metals were recuperated by electrolysis. It was concluded, however, that electrolytic recuperation of heavy metals from fly ash was not economically feasible. 2 refs., 7 tabs., 8 figs.

A Feasibility Study on District Heating and Cooling Business Using Urban Waste Heat

Energy Technology Data Exchange (ETDEWEB)

Kim, Sang Joon; Choi, Byoung Youn; Lee, Kyoung Ho; Lee, Jae Bong [Korea Electric Power Research Institute, Taejon (Korea, Republic of); Yoo, Jae In; Yoon, Jae Ho; Oh, Myung Do; Park, Moon Su; Kang, Han Kee; Yoo, Kyeoung Hoon; Bak, Jong Heon; Kim, Sun Chang; Park, Heong Kee; Bae, Tae Sik [Korea Academy of Industrial Technology, Seoul (Korea, Republic of)

1996-12-31

Investigation of papers related to waste heat utilization using heat pump. Estimate of various kinds of urban waste heat in korea. Investigation and study on optimal control of district heating and cooling system. Prediction of energy saving and environmental benefits when the urban waste heat will be used as heat source and sink of heat pump for district heating and cooling. Estimation of economic feasibility on district heating and cooling project utilizing urban waste heat. (author). 51 refs., figs

Demonstration of high temperature thermoelectric waste heat recovery from exhaust gases of a combustion engine

Energy Technology Data Exchange (ETDEWEB)

Trottmann, Matthias; Weidenkaff, Anke; Populoh, Sascha; Brunko, Oliver; Veziridis, Angelika; Bach, Christian; Cabalzar, Urs [Empa, Duebendorf (Switzerland)

2011-07-01

The energy efficiency of passenger cars becomes increasingly important due to a growing awareness in terms of climate change and shortages of resources associated with rising fuel prices. In addition to the efforts towards the optimization of the engine's internal efficiency, waste heat recovery is the main objective. In this respect, thermoelectric (TE) devices seem to be suited as heat recuperation systems. Thermoelectric generators allow for direct transformation of thermal into electrical energy. In order to thoroughly investigate this type of recovery system a TE demonstrator was mounted on the muffler of a VW Touran and tested. The waste heat of the exhaust gas was converted into electricity with a conversion rate of {proportional_to}. 3.5%. The limiting factor was the low thermal stability of the commercial modules used in this pre-study to elaborate reference values. Thermoelectric modules based on sustainable and temperature-stable materials are being developed to improve the measured values. A thermoelectric test generator with perovskite-type oxide modules was constructed confirm the function and stability at elevated temperatures. Despite all the advantages of this material class, the TE performance is still to be improved. A quantitative measure of a material's TE performance is the temperature-independent Figure of Merit ZT. ZT increases with decreasing thermal and increasing electrical conductivity. An approach to thermal conductivity reduction is nanostructuring of the material. The Ultrasonic Spray Combustion (USC) technique allows to produce powders with a grain size on the nanoscale and was tested in this study. (orig.)

Design and fabrication of the Mini-Brayton Recuperator (MBR)

Science.gov (United States)

Killackey, J. J.; Graves, R.; Mosinskis, G.

1978-01-01

Development of a recuperator for a 2.0 kW closed Brayton space power system is described. The plate-fin heat exchanger is fabricated entirely from Hastelloy X and is designed for 10 years continuous operation at 1000 K (1300 F) with a Xenon-helium working fluid. Special design provisions assure uniform flow distribution, crucial for meeting 0.975 temperature effectiveness. Low-cycle fatigue, resulting from repeated startup and shutdown cycles, was identified as the most critical structural design problem. It is predicted that the unit has a minimum fatigue life of 220 cycles. This is in excess of the BIPS requirement of 100 cycles. Heat transfer performance and thermal cycle testing with air, using a prototype unit, verified that all design objectives can be met.

Optimum design and thermodynamic analysis of a gas turbine and ORC combined cycle with recuperators

International Nuclear Information System (INIS)

Cao, Yue; Gao, Yike; Zheng, Ya; Dai, Yiping

2016-01-01

Highlights: • A GT-ORC combined cycle with recuperators was designed. • The effect of the ORC turbine inlet pressure on the combined cycle was examined. • Toluene was a more suitable working fluid for the GT-ORC combined cycle. • The GT-ORC combined cycle performed better than the GT-Rankine combined cycle. • The sensitivity analysis to the ambient temperature was completed. - Abstract: Gas turbines are widely used in distributed power generation because of their high efficiency, low pollution and low operational cost. To further utilize the waste heat from gas turbines, an organic Rankine cycle (ORC) was proposed as the bottoming cycle for gas turbines in this paper. Two recuperators were coupled with the combined cycle to increase the thermal efficiency, and aromatics were chosen as the working fluid for the bottoming cycle. This paper focused on the optimum design and thermodynamic analysis of the gas turbine and ORC (GT-ORC) combined cycle. Results showed that the net power and thermal efficiency of the ORC increased with the ORC turbine inlet pressure and achieved optimum values at a specific pressure based on the optimum criteria. Furthermore, compared with the GT-Rankine combined cycle, the GT-ORC combined cycle had better thermodynamic performance. Toluene was a more suitable working fluid for the GT-ORC combined cycle. Moreover, ambient temperature sensitivity simulations concluded that the GT-ORC combined cycle had a maximum thermal efficiency and the combined cycle net power was mainly determined by the topping gas turbine cycle.

Refrigeration waste heat recovery

Energy Technology Data Exchange (ETDEWEB)

1983-03-01

UK Super A Stores was built in 1972 and is part of a small indoor shopping complex linked together by a heated mall. The store has a public floor area of approximately 1,232 m{sup 2} (13,261 ft.{sup 2}) and sells the usual variety of food produce including a large selection of frozen foods. There are five lengths of refrigerated display cabinets with a total area of approximately 78 m{sup 2}. There are also some frozen food storage rooms at the back of the store. This report provides a description of a waste heat recovery system within a medium sized food store. It details how the waste heat that is produced by the conventional frozen food display cabinets, can be reused by the store's space heating system. Recommended uses for this waste heat include: diverting to the loading bays which would make the reheat coil unnecessary, diverting to the front of the shop, and heating the adjacent shopping mall. The CREDA (Conservation and Renewable Energy Demonstration Assistance) program contributed $17,444 towards the total project cost of $30,444. The project was initiated by the store owner, who is now realizing a lower annual fuel consumption, with the resulting financial savings. 11 figs., 1 tab.

Waste heat recovery system

International Nuclear Information System (INIS)

Phi Wah Tooi

2010-01-01

Full text: The Konzen in-house designed anaerobic digester system for the POME (Palm Oil Mill Effluent) treatment process is one of the registered Clean Development Mechanism (CDM) projects in Malaysia. It is an organic wastewater treatment process which achieves excellent co-benefits objectives through the prevention of water pollution and reduction of greenhouse gas emissions, which is estimated to be 40,000 to 50,000 t-CO 2 per year. The anaerobic digester was designed in mesophile mode with temperature ranging from 37 degree Celsius to 45 degree Celsius. A microorganisms growth is optimum under moderately warm temperature conditions. The operating temperature of the anaerobic digester needs to be maintained constantly. There are two waste heat recovery systems designed to make the treatment process self-sustaining. The heat recovered will be utilised as a clean energy source to heat up the anaerobic digester indirectly. The first design for the waste heat recovery system utilises heat generated from the flue gas of the biogas flaring system. A stainless steel water tank with an internal water layer is installed at the top level of the flare stack. The circulating water is heated by the methane enriched biogas combustion process. The second design utilizes heat generated during the compression process for the biogas compressor operation. The compressed biogas needs to be cooled before being recycled back into the digester tank for mixing purposes. Both the waste heat recovery systems use a design which applies a common water circulation loop and hot water tank to effectively become a closed loop. The hot water tank will perform both storage and temperature buffer functions. The hot water is then used to heat up recycled sludge from 30 degree Celsius to 45 degree Celsius with the maximum temperature setting at 50 degree Celsius. The recycled sludge line temperature will be measured and monitored by a temperature sensor and transmitter, which will activate the

Numerical Analysis of an Organic Rankine Cycle with Adjustable Working Fluid Composition, a Volumetric Expander and a Recuperator

Directory of Open Access Journals (Sweden)

Peter Collings

2017-03-01

Full Text Available Conventional Organic Rankine Cycles (ORCs using ambient air as their coolant cannot fully utilize the greater temperature differential available to them during the colder months. However, changing the working fluid composition so its boiling temperature matches the ambient temperature as it changes has been shown to have potential to increase year-round electricity generation. Previous research has assumed that the cycle pressure ratio is able to vary without a major loss in the isentropic efficiency of the turbine. This paper investigates if small scale ORC systems that normally use positive-displacement expanders with fixed expansion ratios could also benefit from this new concept. A numerical model was firstly established, based on which a comprehensive analysis was then conducted. The results showed that it can be applied to systems with positive-displacement expanders and improve their year-round electricity generation. However, such an improvement is less than that of the systems using turbine expanders with variable expansion ratios. Furthermore, such an improvement relies on heat recovery via the recuperator. This is because expanders with a fixed expansion ratio have a relatively constant pressure ratio between their inlet and outlet. The increase of pressure ratio between the evaporator and condenser by tuning the condensing temperature to match colder ambient condition in winter cannot be utilised by such expanders. However, with the recuperator in place, the higher discharging temperature of the expander could increase the heat recovery and consequently reduce the heat input at the evaporator, increasing the thermal efficiency and the specific power. The higher the amount of heat energy transferred in the recuperator, the higher the efficiency improvement.

Experimental study on heat pipe assisted heat exchanger used for industrial waste heat recovery

International Nuclear Information System (INIS)

Ma, Hongting; Yin, Lihui; Shen, Xiaopeng; Lu, Wenqian; Sun, Yuexia; Zhang, Yufeng; Deng, Na

2016-01-01

Highlights: • A heat pipe heat exchanger (HPHE) was used to recycle the waste heat in a slag cooling process of steel industry. • An specially designed on-line cleaning device was construed and used to enhance the heat transfer of HPHE. • The performance characteristics of a HPHE has been assessed by integrating the first and second law of thermodynamics. • The optimum operation conditions was determined by integrating the first and the second law of thermodynamics. - Abstract: Steel industry plays an important role economically in China. A great amount of hot waste liquids and gases are discharged into environment during many steelmaking processes. These waste liquids and gases have crucial energy saving potential, especially for steel slag cooling process. It could be possible to provide energy saving by employing a waste heat recovery system (WHRS). The optimum operation condition was assessed by integrating the first and the second law of thermodynamics for a water–water heat pipe heat exchanger (HPHE) for a slag cooling process in steel industry. The performance characteristics of a HPHE has been investigated experimentally by analyzing heat transfer rate, heat transfer coefficient, effectiveness, exergy efficiency and number of heat transfer units (NTU). A specially designed on-line cleaning device was used to clean the heat exchange tubes and enhance heat transfer. The results indicated that the exergy efficiency increased with the increment of waste water mass flow rate at constant fresh water mass flow rate, while the effectiveness decreased at the same operation condition. As the waste water mass flow rate varied from 0.83 m"3/h to 1.87 m"3/h, the effectiveness and exergy efficiency varied from 0.19 to 0.09 and from 34% to 41%, respectively. In the present work, the optimal flow rates of waste water and fresh water were 1.20 m"3/h and 3.00 m"3/h, respectively. The on-line cleaning device had an obvious effect on the heat transfer, by performing

Heat transfer in high-level waste management

International Nuclear Information System (INIS)

Dickey, B.R.; Hogg, G.W.

1979-01-01

Heat transfer in the storage of high-level liquid wastes, calcining of radioactive wastes, and storage of solidified wastes are discussed. Processing and storage experience at the Idaho Chemical Processing Plant are summarized for defense high-level wastes; heat transfer in power reactor high-level waste processing and storage is also discussed

Exergetic analysis of a gas turbine plant with chemical recuperation; Analise exergetica de uma planta de turbina a gas com recuperacao quimica

Energy Technology Data Exchange (ETDEWEB)

Prieto, Mario G. Sanchez; Nebra, Silvia Azucena; Gallo, Waldir L. Ribeiro [Universidade Estadual de Campinas, SP (Brazil). Faculdade de Engenharia Mecanica. Dept. de Energia]. E-mails: 192572rg@discovery.fem.unicamp.br; sanebra@fem.unicamp.br; wgallo@fem.unicamp.br

2000-07-01

One of the proposals that has been more recently analyzed with growing interest in Gas Turbine cycles, with the purpose of obtaining gains in the power output and thermal efficiency, is the Chemically Recuperated Gas Turbine Cycle, (CRGT). Such systems are equipped of chemical heat recovery components in which the waste heat in the turbine exhaust is used to convert a methane-steam mixture into a hydrogen-rich fuel in a methane steam reformer. One additional aspect of these cycles that represents a potential benefit is explained by the ultra-low NO{sub x} emission levels, even less than those system which use steam injection This paper, with the aid of the concepts emanated from the Second Thermodynamic Law, is presenting an evaluation of the exergetic performance of one installation of this type. Exergetic efficiencies are evaluated according to the relation fuel-product, considering one control volume for each component of the system. (author)

Waste heat recovery for offshore applications

DEFF Research Database (Denmark)

Pierobon, Leonardo; Kandepu, Rambabu; Haglind, Fredrik

2012-01-01

vary in the range 20-30%. There are several technologies available for onshore gas turbines (and low/medium heat sources) to convert the waste heat into electricity. For offshore applications it is not economical and practical to have a steam bottoming cycle to increase the efficiency of electricity...... production, due to low gas turbine outlet temperature, space and weight restrictions and the need for make-up water. A more promising option for use offshore is organic Rankine cycles (ORC). Moreover, several oil and gas platforms are equipped with waste heat recovery units to recover a part of the thermal...... energy in the gas turbine off-gas using heat exchangers, and the recovered thermal energy acts as heat source for some of the heat loads on the platform. The amount of the recovered thermal energy depends on the heat loads and thus the full potential of waste heat recovery units may not be utilized...

Modeling transient heat transfer in nuclear waste repositories.

Science.gov (United States)

Yang, Shaw-Yang; Yeh, Hund-Der

2009-09-30

The heat of high-level nuclear waste may be generated and released from a canister at final disposal sites. The waste heat may affect the engineering properties of waste canisters, buffers, and backfill material in the emplacement tunnel and the host rock. This study addresses the problem of the heat generated from the waste canister and analyzes the heat distribution between the buffer and the host rock, which is considered as a radial two-layer heat flux problem. A conceptual model is first constructed for the heat conduction in a nuclear waste repository and then mathematical equations are formulated for modeling heat flow distribution at repository sites. The Laplace transforms are employed to develop a solution for the temperature distributions in the buffer and the host rock in the Laplace domain, which is numerically inverted to the time-domain solution using the modified Crump method. The transient temperature distributions for both the single- and multi-borehole cases are simulated in the hypothetical geological repositories of nuclear waste. The results show that the temperature distributions in the thermal field are significantly affected by the decay heat of the waste canister, the thermal properties of the buffer and the host rock, the disposal spacing, and the thickness of the host rock at a nuclear waste repository.

CFD as a Design Tool for a Concentric Heat Exchanger

NARCIS (Netherlands)

Oosterhuis, Joris; Bühler, Simon; wilcox, D; van der Meer, Theodorus H.

2012-01-01

A concentric gas-to-gas heat exchanger is designed for application as a recuperator in the domestic boiler industry. The recuperator recovers heat from the exhaust gases of a combustion process to preheat the ingoing gaseous fuel mixture resulting in increased fuel efficiency. This applied study

Waste heat of HTR power stations for district heating

International Nuclear Information System (INIS)

Bonnenberg, H.; Schlenker, H.V.

1975-01-01

The market situation, the applied techniques, and the transport, for district heating in combination with HTR plants are considered. Analysis of the heat market indicates a high demand for heat at temperatures between 100 and 150 0 C in household and industry. This market for district heating can be supplied by heat generated in HTR plants using two methods: (1) the combined heat and power generation in steam cycle plants by extracting steam from the turbine, and (2) the use of waste heat of a closed gas turbine cycle. The heat generation costs of (2) are negligible. The cost for transportation of heat over the average distance between existing plant sites and consumer regions (25 km) are between 10 and 20% of the total heat price, considering the high heat output of nuclear power stations. Comparing the price of heat gained by use of waste heat in HTR plants with that of conventional methods, considerable advantages are indicated for the combined heat and power generation in HTR plants. (author)

State-of-the-art of furnace recuperation in the primary metals industry: technical briefing report

Energy Technology Data Exchange (ETDEWEB)

Moore, N.L.

1983-08-01

Existing and emerging recuperator technology is identified, as well as the technical and economic issues in applying such technology. An overview of recuperation and its relevance to the primary metals industry is presented. Design considerations, equipment, and energy and cost savings of five recuperator applications in the primary metals industry are examined. Three applications include a case history of a recent recuperator installation. A cost engineering analysis of recuperator technology is included to ensure that technically feasible engineering projects are also economically attractive business ventures. An overview of emerging recuperation technology is presented.

New waste heat district heating system with combined heat and power based on absorption heat exchange cycle in China

International Nuclear Information System (INIS)

Sun Fangtian; Fu Lin; Zhang Shigang; Sun Jian

2012-01-01

A new waste heat district heating system with combined heat and power based on absorption heat exchange cycle (DHAC) was developed to increase the heating capacity of combined heat and power (CHP) through waste heat recovery, and enhance heat transmission capacity of the existing primary side district heating network through decreasing return water temperature by new type absorption heat exchanger (AHE). The DHAC system and a conventional district heating system based on CHP (CDH) were analyzed in terms of both thermodynamics and economics. Compared to CDH, the DHAC increased heating capacity by 31% and increased heat transmission capacity of the existing primary side district heating network by 75%. The results showed that the exergetic efficiency of DHAC was 10.41% higher and the product exergy monetary cost was 36.6¥/GJ less than a CHD. DHAC is an effective way to increase thermal utilization factor of CHP, and to reduce district heating cost. - Highlights: ► Absorption heat pumps are used to recover waste heat in CHP. ► Absorption heat exchanger can reduce exergy loss in the heat transfer process. ► New waste heat heating system (DHAC) can increase heating capacity of CHP by 31%. ► DHAC can enhance heat transmission capacity of the primary pipe network by 75%. ► DHAC system has the higher exergetic efficiency and the better economic benefit.

Optimal waste heat recovery and reuse in industrial zones

International Nuclear Information System (INIS)

Stijepovic, Mirko Z.; Linke, Patrick

2011-01-01

Significant energy efficiency gains in zones with concentrated activity from energy intensive industries can often be achieved by recovering and reusing waste heat between processing plants. We present a systematic approach to target waste heat recovery potentials and design optimal reuse options across plants in industrial zones. The approach first establishes available waste heat qualities and reuse feasibilities considering distances between individual plants. A targeting optimization problem is solved to establish the maximum possible waste heat recovery for the industrial zone. Then, a design optimization problem is solved to identify concrete waste heat recovery options considering economic objectives. The paper describes the approach and illustrates its application with a case study. -- Highlights: → Developed a systematic approach to target waste heat recovery potentials and to design optimal recovery and reuse options across plants in industrial zones. → Five stage approach involving data acquisition, analysis, assessment, targeting and design. → Targeting optimization problem establishes the maximum possible waste heat recovery and reuse limit for the industrial zone. → Design optimization problem provides concrete waste heat recovery and reuse network design options considering economic objectives.

Optimization criteria for low temperature waste heat utilization

International Nuclear Information System (INIS)

Kranebitter, F.

1977-01-01

A special case in this field is the utilization of very low temperature waste heat. The temperature level under consideration in this paper is in the range between the body temperature of human beings and their environment. The waste heat from power generation and industrial processes is also considered. Thermal energy conversion will be mainly accomplished by heat cycles where discharged waste heat is reverse proportional to the upper cycle temperature. Limiting this upper cycle temperature by technological reasons the optimization of the heat cycle will depend on the nature of the cycle itself and specially on the temperature selected for the heat discharge. The waste heat discharge is typical for the different kinds of heat cycles and the paper presents the four most important of them. Feasible heat transfer methods and their economic evaluations are discussed and the distillation processes will be the basis for further considerations. The waste heat utilization for distillation purposes could be realized by three different cycles, the open cycle, the closed cycle and the multy cycle. Resulting problems as deaeration of large water streams and removal of the dissolved gases and their solutions are also discussed. (M.S.)

High Temperature Heat Exchanger Design and Fabrication for Systems with Large Pressure Differentials

Energy Technology Data Exchange (ETDEWEB)

Chordia, Lalit [Thar Energy, LLC, Pittsburgh, PA (United States); Portnoff, Marc A. [Thar Energy, LLC, Pittsburgh, PA (United States); Green, Ed [Thar Energy, LLC, Pittsburgh, PA (United States)

2017-03-31

The project’s main purpose was to design, build and test a compact heat exchanger for supercritical carbon dioxide (sCO₂) power cycle recuperators. The compact recuperator is required to operate at high temperature and high pressure differentials, 169 bar (~2,500 psi), between streams of sCO₂. Additional project tasks included building a hot air-to-sCO₂ Heater heat exchanger (HX) and design, build and operate a test loop to characterize the recuperator and heater heat exchangers. A novel counter-current microtube recuperator was built to meet the high temperature high differential pressure criteria and tested. The compact HX design also incorporated a number of features that optimize material use, improved reliability and reduced cost. The air-to-sCO₂ Heater HX utilized a cross flow, counter-current, micro-tubular design. This compact HX design was incorporated into the test loop and exceeded design expectations. The test loop design to characterize the prototype Brayton power cycle HXs was assembled, commissioned and operated during the program. Both the prototype recuperator and Heater HXs were characterized. Measured results for the recuperator confirmed the predictions of the heat transfer models developed during the project. Heater HX data analysis is ongoing.

Feasibility analysis and performance characteristics investigation of spatial recuperative expander based on organic Rankine cycle for waste heat recovery

International Nuclear Information System (INIS)

Han, Yongqiang; Li, Runzhao; Liu, Zhongchang; Tian, Jing; Wang, Xianfeng; Kang, Jianjian

2016-01-01

Highlights: • A new concept of spatial recuperative expander for waste heat recovery is proposed. • Simulation model of spatial recuperative expander is established and verified. • The performance characteristics of spatial recuperative expander are investigated. • Comparison between spatial recuperative expander and traditional one is performed. • Spatial recuperative expander achieves better performance than traditional one. - Abstract: This paper proposes a new concept of spatial recuperative expander which injects cold refrigerant during exhaust stroke as a measure of direct contact heat transfer. The commercial simulation tool GT-SUIT 7.4 is employed to model and verify the feasibility of spatial recuperative expander. The research contents are comprised of the following aspects: Firstly, the principles and performance characteristics between traditional reciprocating piston expander and spatial recuperative expander have been investigated. Secondly, the potential of spatial recuperation by adjusting cold refrigerant injection timing has been studied. Thirdly, the relation between expander performance and variable expansion ratio under constant operating condition has been discussed. Fourthly, the thermodynamic performance of spatial recuperative expander under various operating conditions has been examined. The simulation results indicate that: Firstly, the torque per unit mass, thermal efficiency, exergetic efficiency, isentropic efficiency and recuperative efficiency of optimum spatial recuperative expander are 51.00%, 6.74%, 20.79%, 5.68% and 11.36% higher than traditional reciprocating piston expander respectively. Secondly, the cold refrigerant injection timing has little influence on recuperative efficiency because the recuperation process can complete within 16.67 ms. Thirdly, different operating conditions correspond to particular optimal expansion ratio. Fourthly, increasing the pump pressure and maintaining appropriate superheated degree

Evaluating the potential of process sites for waste heat recovery

International Nuclear Information System (INIS)

Oluleye, Gbemi; Jobson, Megan; Smith, Robin; Perry, Simon J.

2016-01-01

Highlights: • Analysis considers the temperature and duties of the available waste heat. • Models for organic Rankine cycles, absorption heat pumps and chillers proposed. • Exploitation of waste heat from site processes and utility systems. • Concept of a site energy efficiency introduced. • Case study presented to illustrate application of the proposed methodology. - Abstract: As a result of depleting reserves of fossil fuels, conventional energy sources are becoming less available. In spite of this, energy is still being wasted, especially in the form of heat. The energy efficiency of process sites (defined as useful energy output per unit of energy input) may be increased through waste heat utilisation, thereby resulting in primary energy savings. In this work, waste heat is defined and a methodology developed to identify the potential for waste heat recovery in process sites; considering the temperature and quantity of waste heat sources from the site processes and the site utility system (including fired heaters and, the cogeneration, cooling and refrigeration systems). The concept of the energy efficiency of a site is introduced – the fraction of the energy inputs that is converted into useful energy (heat or power or cooling) to support the methodology. Furthermore, simplified mathematical models of waste heat recovery technologies using heat as primary energy source, including organic Rankine cycles (using both pure and mixed organics as working fluids), absorption chillers and absorption heat pumps are developed to support the methodology. These models are applied to assess the potential for recovery of useful energy from waste heat. The methodology is illustrated for an existing process site using a case study of a petroleum refinery. The energy efficiency of the site increases by 10% as a result of waste heat recovery. If there is an infinite demand for recovered energy (i.e. all the recoverable waste heat sources are exploited), the site

Design of a concentric heat exchanger using computational fluid dynamics as design tool

NARCIS (Netherlands)

Oosterhuis, Joris; Bühler, Simon; wilcox, D; van der Meer, Theodorus H.

2013-01-01

A concentric gas-to-gas heat exchanger is designed for application as a recuperator in the domestic boiler industry. The recuperator recovers heat from the exhaust gases of a combustion process to preheat the ingoing gaseous fuel mixture resulting in increased fuel efficiency. This applied study

Small recuperated ceramic microturbine demonstrator concept

International Nuclear Information System (INIS)

McDonald, Colin F.; Rodgers, Colin

2008-01-01

It has been about a decade since microturbines first entered service in the distributed generation market, and the efficiencies of these turbogenerators rated in the 30-100 kW power range have remained essentially on the order of 30%. In this time frame the cost of fuel (natural gas and oil) has increased substantially, and efforts are now underway to increase the efficiency of microturbines to 40% or higher. Various near-term means of achieving this are underway by utilizing established gas turbine technology, but now based on more complex thermodynamic cycles. A longer-term approach of improving efficiency is proposed in this paper based on the retention of the basic recuperated Brayton cycle, but now operating at significantly higher levels of turbine inlet temperature. However, in small low pressure ratio recuperated microturbines embodying radial flow turbomachinery this necessitates the use of ceramic components, including the turbine, recuperator and combustor. A development approach is proposed to design, fabricate and test a 7.5 kW ceramic microturbine demonstrator concept, which for the first time would involve the coupling of a ceramic radial flow turbine, a ceramic combustor, and a compact ceramic fixed-boundary high effectiveness recuperator. In a period of some three years, the major objectives of the proposed small ceramic microturbine R and D effort would be to establish a technology base involving thermal and stress analysis, design methodology, ceramic component fabrication techniques, and component development, these culminating in the assembly and testing to demonstrate engine structural integrity, and to verify performance. This would provide a benchmark for more confidently advancing to increased size ceramic-based turbogenerators with the potential for efficiencies of over 40%. In addition, the power size of the tested prototype could possibly emerge as a viable product, namely as a natural gas-fired turbogenerator with the capability of

Design of A District Heating System Including The Upgrading of Residual Industrial Waste Heat

NARCIS (Netherlands)

Falcao, P.W.; Mesbah, A.; Suherman, M.V.; Wennekes, S.

2005-01-01

This study was aimed to evaluate the feasibility of using a waste heat stream from DSM for a District Heating System. A conceptual design was carried out with emphasis on the unit for upgrading the residual waste heat. Having reviewed heat pump technology, mechanical heat pump was found to be the

A review of waste heat recovery technologies for maritime applications

International Nuclear Information System (INIS)

Singh, Dig Vijay; Pedersen, Eilif

2016-01-01

Highlights: • Major waste heat sources available on ships have been reviewed. • A review of suitable waste heat recovery systems was conducted for marine vessels. • Technologies have been compared for their potential and suitability for marine use. • Kalina cycle offers the highest potential for marine waste heat recovery. • Turbo compound system most suitable for recovering diesel exhaust pressure energy. - Abstract: A waste heat recovery system produces power by utilizing the heat energy lost to the surroundings from thermal processes, at no additional fuel input. For marine vessels, about 50 percent of the total fuel energy supplied to diesel power-plant aboard is lost to the surroundings. While the total amount of wasted energy is considerable, the quality of this energy is quite low due to its low temperature and has limited potential for power production. Effective waste heat recovery systems use the available low temperature waste heat to produce mechanical/electrical power with high efficiency value. In this study a review of different waste heat recovery systems has been conducted, to lay out the potential recovery efficiencies and suitability for marine applications. This work helps in identifying the most suitable heat recovery technologies for maritime use depending on the properties of shipboard waste heat and achievable recovery efficiencies, whilst discussing the features of each type of system.

Thermal performance of a modified ammonia–water power cycle for reclaiming mid/low-grade waste heat

International Nuclear Information System (INIS)

Junye, Hua; Yaping, Chen; Jiafeng, Wu

2014-01-01

Highlights: • A modified Kalina cycle is proposed for power and heat cogeneration from mid/low-grade waste heat. • A water-cooling solution cooler is set for cogeneration of sanitary or heating hot water. • Work concentration is determined for suitable turbine inlet pressure and positive back pressure. • Basic concentration should match work concentration for higher efficiency. • Sanitary water with 50.7 °C and capacity of a quarter of total reclaimed heat load is cogenerated. - Abstract: A modified Kalina cycle was simulated, which is a triple-pressure ammonia–water power cycle adding a preheater and a water-cooling solution cooler to the original loop. The cycle acquires higher power recovery efficiency by realizing proper internal recuperation and suitable temperature-difference in phase change processes to match both heat source and cooling water. The influences of some key parameters on the thermodynamic performance of the cycle were discussed, including the work and basic concentrations of solution, circulation multiple and the turbine inlet temperature. It is shown that the basic concentration should match the work concentration for higher efficiency. Although higher work concentration could be slightly beneficial to cycle efficiency, the work concentration is mainly determined by considering the suitable turbine inlet/back pressure. Besides, this cycle can be used as a cogeneration system of power and sanitary or heating hot water. The calculation example presented finally with the turbine inlet parameters of 300 °C/6 MPa and the cycle lowest temperature of 30 °C shows that the power recovery efficiency reaches 15.87%, which is about 16.6% higher than that of the steam Rankine cycle. And it also provides 50.7 °C sanitary water with about a quarter of the total heating load reclaimed

Automotive Thermoelectric Waste Heat Recovery

Science.gov (United States)

Meisner, Gregory P.

2015-03-01

Considerable fuel energy, as much as 70%, is not converted to useful work by internal combustion engines but is instead rejected as waste heat, and more than half of the waste heat, nearly 40% of fuel energy, is contained in vehicle exhaust gas. This provides an opportunity to recover some of the wasted fuel energy and convert it from heat into useful work, subject to the laws of thermodynamics, and thereby improve vehicle energy efficiency. Thermoelectric (TE) materials have been extensively researched and TE devices are now being developed for operation at high temperatures corresponding to automotive exhaust gases for direct solid-state conversion of heat into electricity. This has stimulated substantial progress in the development of practical TE generator (TEG) systems for large-scale commercialization. A significant enabler of this progress has been the US Department of Energy's Vehicle Technologies Program through funding for low cost solutions for automotive TE waste heat recovery to improve fuel economy. Our current project at General Motors has culminated in the identification of the potential supply chain for all components and assembly of an automotive TEG. A significant focus has been to develop integrated and iterative modeling tools for a fully optimized TEG design that includes all components and subsystems (TE modules, heat exchangers, thermal interfaces, electrical interconnects, power conditioning, and vehicle integration for maximal use of TEG power). We have built and tested a new, low-cost Initial TEG prototype based on state-of-the-art production-scale skutterudite TE modules, novel heat exchanger designs, and practical solutions to the many technical challenges for optimum TEG performance. We will use the results for our Initial TEG prototype to refine our modeling and design tools for a Final automotive TEG system prototype. Our recent results will be presented. Thanks to: J.R. Salvador, E.R. Gundlach, D. Thompson, N.K. Bucknor, M

Device for district heating with utilization of waste heat from power plants

International Nuclear Information System (INIS)

Korek, J.

1976-01-01

In order to utilize the waste heat developing in power plants - especially in nuclear power plants - the author suggests to lead the waste heat of the coolers for oil (which the bearings are lubricated with), hydrogen (which serves for the stator rotor-cooling), and the stator cooling water to the circulating district heating water and to arrange these heat exchangers one behind another or parallel to each other in the water circuit of the district heating system. The oil cooler of the engine transformer is also connected with the circulation of the district heating water. The runback water of the district heating network could thus be heated from approx. 40 0 C up to 65 0 C. (UA) [de

Low-temperature waste-heat recovery in the food and paper industries

Energy Technology Data Exchange (ETDEWEB)

Foell, W.K.; Lund, D.; Mitchell, J.W.; Ray, D.; Stevenson, R.; TenWolde, A.

1980-11-01

The potential of low-temperature waste-heat recovery technology is examined. An examination of barriers to impede waste-heat recovery is made and research programs are identified. Extensive information and data are presented in the following chapters: Waste Heat Recovery in the Wisconsin Food Industry; Waste Heat Recovery in the Wisconsin Pulp and Paper Industry; Industries' Economic Analysis of Energy Conservation Projects; Industrial Waste Heat Recovery (selection of heat-recovery heat exchangers for industrial applications, simplified procedure for selection of heat recovery heat exchangers for industrial applications, selection of heat pumps for industrial applications); Institutional Aspects of Industrial Energy Conservation (economic motivation for energy conservation and the industrial response, intrafirm idea channels and their sources, evaluation and approval of plant improvement projects, reported barriers to adopting waste heat recovery projects and recommendations for government involvement, and the final chapter is a summary with major conclusions given. Additional information is given in two appendices on the potential waste heat recovery in a cheese plant (calculation) and conditions for optimum exchanger size and break-even fuel cost. (MCW)

Rotary magnetic heat pump

Science.gov (United States)

Kirol, L.D.

1987-02-11

A rotary magnetic heat pump constructed without flow seals or segmented rotor accomplishes recuperation and regeneration by using split flow paths. Heat exchange fluid pumped through heat exchangers and returned to the heat pump splits into two flow components: one flowing counter to the rotor rotation and one flowing with the rotation. 5 figs.

Future heat supply of our cities. Heating by waste heat

Energy Technology Data Exchange (ETDEWEB)

Brachetti, H E [Stadtwerke Hannover A.G. (Germany, F.R.); Technische Univ. Hannover (Germany, F.R.))

1976-08-01

The energy-price crisis resulted in structural changes of the complete energy supply and reactivated the question of energy management with respect to the optimum solution of meeting the energy requirements for space heating. Condensation power plants are increasingly replaced by thermal stations, the waste heat of which is used as so-called district heat. Thermal power stations must be situated close to urban areas. The problem of emission of harmful materials can partly be overcome by high-level emission. The main subject of the article, however, is the problem of conducting and distributing the heat. The building costs of heat pipeline systems and the requirements to be met by heat pipelines such as strength, heat insulation and protection against humidity and ground water are investigated.

Waste Heat Recovery. Technology and Opportunities in U.S. Industry

Energy Technology Data Exchange (ETDEWEB)

Johnson, Ilona [BCS, Inc., Laurel, MD (United States); Choate, William T. [BCS, Inc., Laurel, MD (United States); Davidson, Amber [BCS, Inc., Laurel, MD (United States)

2008-03-01

This study was initiated in order to evaluate RD&D needs for improving waste heat recovery technologies. A bottomup approach is used to evaluate waste heat quantity, quality, recovery practices, and technology barriers in some of the largest energyconsuming units in U.S. manufacturing. The results from this investigation serve as a basis for understanding the state of waste heat recovery and providing recommendations for RD&D to advance waste heat recovery technologies.

On the way towards smart energy supply in cities: The impact of interconnecting geographically distributed district heating grids on the energy system

DEFF Research Database (Denmark)

Dominkovic, D. F.; Bačeković, I.; Sveinbjörnsson, D.

2017-01-01

assessed. Moreover, the impact of industrial waste heat on the DH supply was also assessed. In the reference year (2013) two out of four interconnections proved to be economically viable. The results for the future energy system (2029) showed that interconnecting geographically distributed DH grids reduces...... of the future energy supply system with interconnected DH grids and installed industrial waste heat recuperation results in the lowest primary energy demand, emissions and costs. Finally, the benefits of the interconnected DH grid, in terms of system flexibility, CO2 emissions, total costs and energy efficiency...... primary energy supply by 9.5%, CO2 emissions by 11.1% and total system costs by 6.3%. Inclusion of industrial waste heat in the fully interconnected DH grid reduced primary energy supply for an additional 3%, CO2 emissions for an additional 2.2% and total system costs for an additional 1.3%. The case...

Environment-friendly heat supply with natural refrigerants. Large heat pumps use industrial waste heat and waste water; Umweltschonende Waermeversorgung mit natuerlichen Kaeltemitteln. Grosswaermepumpen nutzen industrielle Abwaerme und Abwaesser

Energy Technology Data Exchange (ETDEWEB)

Anon.

2011-01-15

Everywhere, where industrial processes occur or coldness is produced, simultaneously heat is produced. While many private houses use geothermal energy or ambient air for the production of heat, waste water and waste heat prove to be optimal energy sources for the industrial need due to higher output temperatures. By means of large heat pumps the residual heat is used for heating or the supply of hot water for example in local heat supply grids and makes an important contribution to climate protection.

Position paper -- Waste storage tank heat removal

International Nuclear Information System (INIS)

Stine, M.D.

1995-01-01

The purpose of this paper is to develop and document a position on the heat removal system to be used on the waste storage tanks currently being designed for the Multi-Function Waste Tank Facility (MWTF), project W-236A. The current preliminary design for the waste storage primary tank heat removal system consists of the following subsystems: (1) a once-through dome space ventilation system; (2) a recirculation dome space ventilation system; and (3) an annulus ventilation system. Recently completed and ongoing studies have evaluated alternative heat removal systems in an attempt to reduce system costs and to optimize heat removal capabilities. In addition, a thermal/heat transfer analysis is being performed that will provide assurance that the heat removal systems selected will be capable of removing the total primary tank design heat load of 1.25 MBtu/hr at an allowable operating temperature of 190 F. Although 200 F is the design temperature limit, 190 F has been selected as the maximum allowable operating temperature limit based on instrumentation sensitivity, instrumentation location sensitivity, and other factors. Seven options are discussed and recommendations are made

Comparative assessment of alternative cycles for waste heat recovery and upgrade

International Nuclear Information System (INIS)

Little, Adrienne B.; Garimella, Srinivas

2011-01-01

Thermally activated systems based on sorption cycles, as well as mechanical systems based on vapor compression/expansion are assessed in this study for waste heat recovery applications. In particular, ammonia-water sorption cycles for cooling and mechanical work recovery, a heat transformer using lithium bromide-water as the working fluid pair to yield high temperature heat, and organic Rankine cycles using refrigerant R245fa for work recovery as well as versions directly coupled to a vapor compression cycle to yield cooling are analyzed with overall heat transfer conductances for heat exchangers that use similar approach temperature differences for each cycle. Two representative cases are considered, one for smaller-scale and lower temperature applications using waste heat at 60 o C, and the other for larger-scale and higher temperature waste heat at 120 o C. Comparative assessments of these cycles on the basis of efficiencies and system footprints guide the selection of waste heat recovery and upgrade systems for different applications and waste heat availabilities. Furthermore, these considerations are used to investigate four case studies for waste heat recovery for data centers, vehicles, and process plants, illustrating the utility and limitations of such solutions. The increased implementation of such waste heat recovery systems in a variety of applications will lead to decreased primary source inputs and sustainable energy utilization. -- Highlights: → Sorption and mechanical pathways for the conversion of waste heat streams to work, cooling, and temperature boosting were investigated. → Waste heat sources including 300 W of energy at 60 o C and 1 kW of energy at 120 o C were analyzed. → Up to about seventy percent of the input waste heat can be converted to cooling. → Up to about ten percent can be converted to work. → Up to about 47 percent can be upgraded to a higher temperature.

Basic chemically recuperated gas turbines--power plant optimization and thermodynamics second law analysis

International Nuclear Information System (INIS)

Alves, Lourenco Gobira; Nebra, Silvia Azucena

2004-01-01

One of the proposals to increase the performance of the gas turbines is to improve chemical recuperated cycle. In this cycle, the heat in the turbine exhaust gases is used to heat and modify the chemical characteristics of the fuel. One mixture of natural gas and steam receives heat from the exhaust turbine gases; the mixture components react among themselves producing hot synthesis gas. In this work, an analysis and nonlinear optimization of the cycle were made in order to investigate the temperature and pressure influence on the global cycle performance. The chemical composition in the reformer was assumed according to chemical equilibrium equations, which presents good agreement with data from literature. The mixture of hot gases was treated like ideal gases. The maximum net profit was achieved and a thermodynamic second law analysis was made in order to detect the greatest sources of irreversibility

Multi-ported, internally recuperated burners for direct flame impingement heating applications

Energy Technology Data Exchange (ETDEWEB)

Abbasi, Hamid A. (Naperville, IL); Kurek, Harry (Dyer, IN); Chudnovsky, Yaroslav (Skokie, IL); Lisienko, Vladimir G. (Ekaterinburg, RU); Malikov, German K. (Ekaterinburg, RU)

2010-08-03

A direct flame impingement method and apparatus employing at least one multi-ported, internally recuperated burner. The burner includes an innermost coaxial conduit having a first fluid inlet end and a first fluid outlet end, an outermost coaxial conduit disposed around the innermost coaxial conduit and having a combustion products outlet end proximate the first fluid inlet end of the innermost coaxial conduit and a combustion products inlet end proximate the first fluid outlet end of the innermost coaxial conduit, and a coaxial intermediate conduit disposed between the innermost coaxial conduit and the outermost coaxial conduit, whereby a second fluid annular region is formed between the innermost coaxial conduit and the intermediate coaxial conduit and a combustion products annular region is formed between the intermediate coaxial conduit and the outermost coaxial conduit. The intermediate coaxial conduit has a second fluid inlet end proximate the first fluid inlet end of the innermost coaxial conduit and a second fluid outlet end proximate the combustion products inlet end of the outermost coaxial conduit.

Ocean disposal of heat generating radioactive waste

International Nuclear Information System (INIS)

1986-03-01

The objective of this study was to predict tensile stress levels in thin-walled titanium alloy and thick-walled carbon steel containers designed for the ocean disposal of heat-generating radioactive wastes. Results showed that tensile stresses would be produced in both designs by the expansion of the lead filter, for a temperature rise of 200 0 C. Tensile stress could be reduced if the waste heat output at disposal was reduced. Initial stresses for the titanium-alloy containers could be relieved by heat treatment. (UK)

Recov'Heat: An estimation tool of urban waste heat recovery potential in sustainable cities

Science.gov (United States)

Goumba, Alain; Chiche, Samuel; Guo, Xiaofeng; Colombert, Morgane; Bonneau, Patricia

2017-02-01

Waste heat recovery is considered as an efficient way to increase carbon-free green energy utilization and to reduce greenhouse gas emission. Especially in urban area, several sources such as sewage water, industrial process, waste incinerator plants, etc., are still rarely explored. Their integration into a district heating system providing heating and/or domestic hot water could be beneficial for both energy companies and local governments. EFFICACITY, a French research institute focused on urban energy transition, has developed an estimation tool for different waste heat sources potentially explored in a sustainable city. This article presents the development method of such a decision making tool which, by giving both energetic and economic analysis, helps local communities and energy service companies to make preliminary studies in heat recovery projects.

Radioactive wastes with negligible heat generation suitable for disposal

International Nuclear Information System (INIS)

Brennecke, P.; Schumacher, J.; Warnecke, E.

1987-01-01

It is planned to dispose of radioactive wastes with negligible heat generation in the Konrad repository. Preliminary waste acceptance requirements are derived taking the results of site-specific safety assessments as a basis. These requirements must be fulfilled by the waste packages on delivery. The waste amounts which are currently stored and those anticipated up to the year 2000 are discussed. The disposability of these waste packages in the Konrad repository was evaluated. This examination reveals that basically almost all radioactive wastes with negligible heat generation can be accepted. (orig.) [de

Energy conservation via heat transfer enhancement. Quarterly progress report, January 1-March 31, 1979

Energy Technology Data Exchange (ETDEWEB)

Bergles, A.E.; Junkhan, G.H.; Webb, R.L.

1979-06-01

This report for the first quarter of 1979 summarizes visits and contacts relative to the theory and practice of heat transfer enhancement. The Technical Literature File and Manufacturers' File were expanded, and the initial Patent Technology Information File was completed. Application studies on enhancement of waste heat recuperators and laminar internal flow heat transfer are described. A comprehensive bibliography on laminar flow enhancement is included. The Technology study on performance of internally finned tubes is complete. New data for the heat transfer and friction characteristics of internally finned tubes will be analyzed to develop rationally based correlations. An assessment of natural convection from rough surfaces was performed. Major effort was directed toward planning of the Research Workshop on Energy Conservation Through Enhanced Heat Transfer. The Workshop, scheduled for May 24 and May 25, 1979 in Chicago, will be co-sponsored by NSF.

Utilization of waste heat from nuclear power plants in agriculture

International Nuclear Information System (INIS)

Horacek, P.

1981-01-01

The development of nuclear power will result in the relative and absolute increase in the amount of waste heat which can be used in agriculture for heating greenhouses, open spaces, for fish breeding in heated water, for growing edible mushrooms, growing algae, for frost protection of orchards, air conditioning of buildings for breeding livestock and poultry, and for other purposes. In addition of the positive effect of waste heat, the danger increases of disease, weeds and pests. Pilot plant installations should be build in Czechoslovakia for testing the development of waste heat utilization. (Ha)

Utilization of Aluminum Waste with Hydrogen and Heat Generation

Science.gov (United States)

Buryakovskaya, O. A.; Meshkov, E. A.; Vlaskin, M. S.; Shkolnokov, E. I.; Zhuk, A. Z.

2017-10-01

A concept of energy generation via hydrogen and heat production from aluminum containing wastes is proposed. The hydrogen obtained by oxidation reaction between aluminum waste and aqueous solutions can be supplied to fuel cells and/or infrared heaters for electricity or heat generation in the region of waste recycling. The heat released during the reaction also can be effectively used. The proposed method of aluminum waste recycling may represent a promising and cost-effective solution in cases when waste transportation to recycling plants involves significant financial losses (e.g. remote areas). Experiments with mechanically dispersed aluminum cans demonstrated that the reaction rate in alkaline solution is high enough for practical use of the oxidation process. In theexperiments aluminum oxidation proceeds without any additional aluminum activation.

Two-phase plate-fin heat exchanger modeling for waste heat recovery systems in diesel engines

NARCIS (Netherlands)

Feru, E.; Jager, de A.G.; Willems, F.P.T.; Steinbuch, M.

2014-01-01

This paper presents the modeling and model validation for a modular two-phase heat exchanger that recovers energy in heavy-duty diesel engines. The model is developed for temperature and vapor quality prediction and for control design of the waste heat recovery system. In the studied waste heat

Energetical and economical assessment of the waste heat problem

International Nuclear Information System (INIS)

Demicheli, U.; Voort, E. van der; Schneiders, A.; Zegers, P.

1977-01-01

Electrical power plants produce large quantities of low grade heat that remain unused. For ecological reasons this waste heat must be dispersed by means of expensive cooling devices. Waste heat could be used in acquacultural and agricultural complexes this replacing large amounts of primary energy. Energetical and economical aspects are discussed. The state of the art of these and other utilisations is outlined. A different approach to the problem is to reduce the production of waste heat. Various strategies to achieve this challenge are outlined and their actual state and possible future developments are discussed. Finally, the various most promising utilizations are examined from an energetical point of view

Thermoelectricity from wasted heat of integrated circuits

KAUST Repository

Fahad, Hossain M.

2012-05-22

We demonstrate that waste heat from integrated circuits especially computer microprocessors can be recycled as valuable electricity to power up a portion of the circuitry or other important accessories such as on-chip cooling modules, etc. This gives a positive spin to a negative effect of ever increasing heat dissipation associated with increased power consumption aligned with shrinking down trend of transistor dimension. This concept can also be used as an important vehicle for self-powered systemson- chip. We provide theoretical analysis supported by simulation data followed by experimental verification of on-chip thermoelectricity generation from dissipated (otherwise wasted) heat of a microprocessor.

Current and future prospects for heat recovery from waste in European district heating systems: A literature and data review

International Nuclear Information System (INIS)

Persson, Urban; Münster, Marie

2016-01-01

Municipal solid waste has seen increasing annual volumes for many decades in contemporary Europe and constitutes, if not properly managed, an environmental problem due to local pollution and greenhouse gas emissions. From an energy perspective, waste is also an alternative fuel for power and heat generation; energy recovery from waste represents an effective measure to reduce landfilling and avoid disposal emissions while simultaneously reducing the equivalent demand for primary energy supply. A key factor for obtaining the full synergetic benefits of this energy recovery is the presence of local heat distribution infrastructures, without which no large-scale recovery and utilisation of excess heat is possible. In this paper, which aims to estimate municipal solid waste volumes available for heat recovery in European district heating systems in 2030, a literature and data review is performed to establish and assess current and future EU (European Union) waste generation and management. Main conclusions are that more heat can be recovered from current Waste-to-Energy facilities operating at low average heat recovery efficiencies, that efficient incineration capacity is geographically concentrated, and that waste available for heat recovery in 2030 is equally determined by total generation volumes by this year as by future EU deployment levels of district heating. - Highlights: • European municipal solid waste time series data analysed from 1995 to 2012. • Review of modelling approaches to assess future European waste generation. • Weather corrected district heat data for EU Member States in 1995 and 2012. • Low average heat recovery efficiency in current European waste incineration. • Future heat recovery efficiencies as determinant as future generation volumes.

Design and optimisation of organic Rankine cycles for waste heat recovery in marine applications using the principles of natural selection

International Nuclear Information System (INIS)

Larsen, Ulrik; Pierobon, Leonardo; Haglind, Fredrik; Gabrielii, Cecilia

2013-01-01

Power cycles using alternative working fluids are currently receiving significant attention. Selection of working fluid among many candidates is a key topic and guidelines have been presented. A general problem is that the selection is based on numerous criteria, such as thermodynamic performance, boundary conditions, hazard levels and environmental concerns. A generally applicable methodology, based on the principles of natural selection, is presented and used to determine the optimum working fluid, boiler pressure and Rankine cycle process layout for scenarios related to marine engine heat recovery. Included in the solution domain are 109 fluids in sub and supercritical processes, and the process is adapted to the properties of the individual fluid. The efficiency losses caused by imposing process constraints are investigated to help propose a suitable process layout. Hydrocarbon dry type fluids in recuperated processes produced the highest efficiencies, while wet and isentropic fluids were superior in non-recuperated processes. The results suggested that at design point, the requirements of process simplicity, low operating pressure and low hazard resulted in cumulative reductions in cycle efficiency. Furthermore, the results indicated that non-flammable fluids were able to produce near optimum efficiency in recuperated high pressure processes

Thermodynamic performance comparison between ORC and Kalina cycles for multi-stream waste heat recovery

International Nuclear Information System (INIS)

Wang, Yufei; Tang, Qikui; Wang, Mengying; Feng, Xiao

2017-01-01

Highlights: • Comparison between ORC and Kalina cycles (KC) for multi-stream waste heat recovery. • Divide waste heat into straight, convex and concave based on its composite curve. • Use heat ratio and temperature of the most point to show the feature of waste heat. • KC is suitable for straight and most concave heat, while ORC for convex one. - Abstract: Organic Rankine cycle (ORC) and Kalina cycle are the main technologies to recover waste heat for power generation. Up to now, many works dealing with the thermodynamic performance comparison between ORC and Kalina cycles are available, but these studies considered for heat recovery from a single heat source or stream. In the process industry, there are multiple waste heat streams, forming a complex heat source profile. In this paper, based on the simulation model developed in the Aspen Hysys software, the two cycles are calculated and compared. According to the waste heat composite curve, the multi-stream waste heat is divided into three kinds, straight, convex, and concave waste heat. Two parameters, the ratio of the heat above and below the most salient/concave point (R) and the temperature of the most point, are used to roughly express the feature of waste heat. With the efficiency from waste heat (exergy) to power as energy performance indicator, the calculation results for waste heat with maximum supply temperature 180 °C show that for straight and concave waste heat with R not less than 0.2, Kalina cycle is better than ORC, while for convex waste heat, ORC is preferable. The work can provide a reference to choose a suitable technology to recover low temperature waste heat for power generation in the process industry.

Method for utilizing decay heat from radioactive nuclear wastes

International Nuclear Information System (INIS)

Busey, H.M.

1974-01-01

Management of radioactive heat-producing waste material while safely utilizing the heat thereof is accomplished by encapsulating the wastes after a cooling period, transporting the capsules to a facility including a plurality of vertically disposed storage tubes, lowering the capsules as they arrive at the facility into the storage tubes, cooling the storage tubes by circulating a gas thereover, employing the so heated gas to obtain an economically beneficial result, and continually adding waste capsules to the facility as they arrive thereat over a substantial period of time

Research, Development, and Field Testing of Thermochemical Recuperation for High Temperature Furnace

Energy Technology Data Exchange (ETDEWEB)

Kurek, Harry; Kozlov, Aleksandr

2014-03-31

Gas Technology Institute (GTI) evaluated the technical and economic feasibility of utilizing a non-catalytic ThermoChemical Recuperation System (TCRS) to recover a significant amount of energy from the waste gases of natural gas fired steel reheat furnaces. The project was related to DOE-AMO’s (formerly known as ITP) one of the technical areas of interest: Technologies to improve energy efficiency and reduce the carbon footprint of equipment currently used in energy-intensive industries such as iron and steel, and reduce by at least 30% energy consumption and carbon dioxide emission compared to the conventional technologies. ThermoChemical Recuperation (TCR) is a technique that recovers sensible heat in the exhaust gas from an industrial process, furnace, engine etc., when a hydrocarbon fuel is used for combustion. TCR enables waste heat recovery by both combustion air preheat and hydrocarbon fuel (natural gas, for example) reforming into a higher calorific fuel. The reforming process uses hot flue gas components (H2O and CO2) or steam to convert the fuel into a combustible mixture of hydrogen (H2), carbon monoxide (CO), and some unreformed hydrocarbons (CnHm). Reforming of natural gas with recycled exhaust gas or steam can significantly reduce fuel consumption, CO2 emissions and cost as well as increase process thermal efficiency. The calorific content of the fuel can be increased by up to ~28% with the TCR process if the original source fuel is natural gas. In addition, the fuel is preheated during the TCR process adding sensible heat to the fuel. The Research and Development work by GTI was proposed to be carried out in three Phases (Project Objectives). • Phase I: Develop a feasibility study consisting of a benefits-derived economic evaluation of a ThermoChemical Recuperation (TCR) concept with respect to high temperature reheat furnace applications within the steel industry (and cross-cutting industries). This will establish the design parameters and

Preliminary market assessment of fluidized-bed waste-heat recovery technology

Energy Technology Data Exchange (ETDEWEB)

Campos, F.T.; Fey, C.L.; Grogan, P.J.; Klein, N.P.

1980-06-01

A preliminary assessment of fluidized-bed waste-heat recovery (FBWHR) system market potential is presented with emphasis on the factors influencing industrial acceptability. Preliminary market potential areas are identified based on the availability of waste heat. Trends in energy use are examined to see the effect they might have on these market potential areas in the future. Focus groups interviews are used to explore important factors in the industrial decision-making process. These important factors are explored quantitatively in a survey of industrial plant engineers. The survey deals with the waste-heat boiler configuration of the FBWHR system. Results indicate market acceptance of the fluidized-bed waste-heat boiler could be quite low.

Decision Document for Heat Removal from High-Level Waste Tanks

International Nuclear Information System (INIS)

WILLIS, W.L.

2000-01-01

This document establishes the combination of design and operational configurations that will be used to provide heat removal from high-level waste tanks during Phase 1 waste feed delivery to prevent the waste temperature from exceeding tank safety requirement limits. The chosen method--to use the primary and annulus ventilation systems to remove heat from the high-level waste tanks--is documented herein

Making the most of waste heat

Energy Technology Data Exchange (ETDEWEB)

1975-09-26

Two papers to the first PEMEC conference on plant maintenance held in London, Sept. 1975, are reported. J. O'Shea (Integrated Energy Systems) discussed the financial savings possible in recovering waste heat from diesel engines, smoke-tube and water-tube boilers and gas turbines. He estimates that use of all the waste heat sources from a diesel engine would return a cost of 0.623 p/kWh. R. Aston described a conventional diesel generator standby power installation at Connolly's (Blackley) Manchester works, expressing doubts as to the economy of the peak-lopping operation, with the favorable tariffs they were getting from Norway.

Energy recovery from waste incineration: Assessing the importance of district heating networks

International Nuclear Information System (INIS)

Fruergaard, T.; Christensen, T.H.; Astrup, T.

2010-01-01

Municipal solid waste incineration contributes with 20% of the heat supplied to the more than 400 district heating networks in Denmark. In evaluation of the environmental consequences of this heat production, the typical approach has been to assume that other (fossil) fuels could be saved on a 1:1 basis (e.g. 1 GJ of waste heat delivered substitutes for 1 GJ of coal-based heat). This paper investigates consequences of waste-based heat substitution in two specific Danish district heating networks and the energy-associated interactions between the plants connected to these networks. Despite almost equal electricity and heat efficiencies at the waste incinerators connected to the two district heating networks, the energy and CO 2 accounts showed significantly different results: waste incineration in one network caused a CO 2 saving of 48 kg CO 2 /GJ energy input while in the other network a load of 43 kg CO 2 /GJ. This was caused mainly by differences in operation mode and fuel types of the other heat producing plants attached to the networks. The paper clearly indicates that simple evaluations of waste-to-energy efficiencies at the incinerator are insufficient for assessing the consequences of heat substitution in district heating network systems. The paper also shows that using national averages for heat substitution will not provide a correct answer: local conditions need to be addressed thoroughly otherwise we may fail to assess correctly the heat recovery from waste incineration.

Current and future prospects for heat recovery from waste in European district heating systems: A literature and data review

DEFF Research Database (Denmark)

Persson, Urban; Münster, Marie

2016-01-01

Municipal solid waste has seen increasing annual volumes for many decades in contemporary Europe and constitutes, if not properly managed, an environmental problem due to local pollution and greenhouse gas emissions. From an energy perspective, waste is also an alternative fuel for power and heat...... to establish and assess current and future EU (European Union) waste generation and management. Main conclusions are that more heat can be recovered from current Waste-to-Energy facilities operating at low average heat recovery efficiencies, that efficient incineration capacity is geographically concentrated...... heat distribution infrastructures, without which no large-scale recovery and utilisation of excess heat is possible. In this paper, which aims to estimate municipal solid waste volumes available for heat recovery in European district heating systems in 2030, a literature and data review is performed...

Performance and availability of seawater distiller with heat pipe utilizing low grade waste heat

Energy Technology Data Exchange (ETDEWEB)

Park, Chang Dae; Chung, Kyung Yul [Korea Institute of Machinery and Materials, Daejeon (Korea, Republic of); Tanaka, Hiroshi [Department of Mechanical Engineering, Ulsan (Korea, Republic of)

2013-01-15

Exhaust gas from a small portable electric generator is simply exhausted to the surroundings because the capacity and quality of the waste heat of this gas is generally not sufficient to recover and utilize. We have proposed a seawater distiller utilizing the thermal energy of waste gas from an electric generator. The distiller recovers heat from the waste gas by means of a heat pipe and uses it effectively through a multiple effect diffusion type structure. We constructed an experimental apparatus with a vertical single effect still having a 4 stroke 50cc generator engine and found that the experimental results for distillate productivity show good agreement with the theoretical predictions. The results show that the distiller can recover 52W of waste heat from the gas at 171.deg.C, and {approx}85%, of the recovered heat can be utilized for distillation to produce 70g/h of fresh water. This is equivalent to a productivity of 500g/h in the case of a 10 effect still. Therefore, the proposed distiller should be useful in remote areas where electricity and water grids are inadequate.

Electricity from waste heat

Science.gov (United States)

Larjola, Jaakko; Lindgren, Olli; Vakkilainen, Esa

In industry and in ships, large amounts of waste heat with quite a high release temperature are produced: examples are combustion gases and the exhaust gases of ceramic kilns. Very often they cannot be used for heating purposes because of long transport distances or because there is no local district heating network. Thus, a practical solution would be to convert this waste heat into electric power. This conversion may be carried out using an ORC-plant (Organic Rankine Cycle). There are probably some twenty ORC-plants in commercial use in the world. They are, however, usually based on conventional power plant technology, and are rather expensive, complicated and may have significant maintenance expenses. In order to obviate these problems, a project was started at Lappeenranta University of Technology at the beginning of 1981 to develop a high-speed, hermetic turbogenerator as the prime mover of the ORC. With this new technology the whole ORC-plant is quite simple, with only one moving part in the power system. It is expected to require very little maintenance, and the calculations made give for it significantly lower specific price than for the conventional technology ORC-plant. Two complete prototypes of the new technology ORC-plant have been built, one to the laboratory, other to industrial use. The nominal output of both is 100 kW electricity. Calculated amortization times for the new ORC-plant range from 2.1 to 6.

Optimum length of finned pipe for waste heat recovery

International Nuclear Information System (INIS)

Soeylemez, M.S.

2008-01-01

A thermoeconomic feasibility analysis is presented yielding a simple algebraic optimization formula for estimating the optimum length of a finned pipe that is used for waste heat recovery. A simple economic optimization method is used in the present study by combining it with an integrated overall heat balance method based on fin effectiveness for calculating the maximum savings from a waste heat recovery system

DuraLith geopolymer waste form for Hanford secondary waste: Correlating setting behavior to hydration heat evolution

International Nuclear Information System (INIS)

Xu, Hui; Gong, Weiliang; Syltebo, Larry; Lutze, Werner; Pegg, Ian L.

2014-01-01

Highlights: • Quantitative correlations firstly established for cementitious waste forms. • Quantitative correlations firstly established for geopolymeric materials. • Ternary DuraLith geopolymer waste forms for Hanford radioactive wastes. • Extended setting times which improve workability for geopolymer waste forms. • Reduced hydration heat release from DuraLith geopolymer waste forms. - Abstract: The binary furnace slag-metakaolin DuraLith geopolymer waste form, which has been considered as one of the candidate waste forms for immobilization of certain Hanford secondary wastes (HSW) from the vitrification of nuclear wastes at the Hanford Site, Washington, was extended to a ternary fly ash-furnace slag-metakaolin system to improve workability, reduce hydration heat, and evaluate high HSW waste loading. A concentrated HSW simulant, consisting of more than 20 chemicals with a sodium concentration of 5 mol/L, was employed to prepare the alkaline activating solution. Fly ash was incorporated at up to 60 wt% into the binder materials, whereas metakaolin was kept constant at 26 wt%. The fresh waste form pastes were subjected to isothermal calorimetry and setting time measurement, and the cured samples were further characterized by compressive strength and TCLP leach tests. This study has firstly established quantitative linear relationships between both initial and final setting times and hydration heat, which were never discovered in scientific literature for any cementitious waste form or geopolymeric material. The successful establishment of the correlations between setting times and hydration heat may make it possible to efficiently design and optimize cementitious waste forms and industrial wastes based geopolymers using limited testing results

Integrated Heat Exchange For Recuperation In Gas Turbine Engines

Science.gov (United States)

2016-12-01

combustion engines conduct heat transfer in the exhaust system. The exhaust valves have hollow stems containing sodium, which act as heat pipes with...is the use of heat pipes in internal combustion engines . Internal combustion engines have combustion chambers with temperatures as high as 2700 K...accomplished using evaporative heat pipes . This study explores the feasibility of embedding this heat exchange system within engines using a

Thermal analysis of the heat recuperator of a combined cycle thermoelectric central; Analisis termico del recuperador de calor de una central termoelectrica de ciclo combinado

Energy Technology Data Exchange (ETDEWEB)

Romero Paredes, Hernando; Sanchez, I; Lazcano, L C; Ambriz, Juan Jose; Alvarez, M [Universidad Autonoma Metropolitana-Iztapalapa, Mexico, D. F. (Mexico); Gonzalez, O [Comision Federal de Electricidad, Tula (Mexico)

1997-12-31

The thermoelectric centrals of the combined cycle type (Brayton Cycle and Rankine Cycle) present a series of opportunities to increase the efficiency of the combined cycle or of the generated power. This paper shows the methodology for the performance of energy balances in a heat recuperator (H. R.), typically employed in the combined cycle stations operating in Mexico, for the assessment of the energy harnessing in the different sections conforming a H. R. The effect of the installation of evaporative coolers and/or an absorption cooling system at the gas turbine compressor intake on the steam generation in the heat recuperator, is evaluated. This extra generation of steam is quantified for its potential use in the same absorption refrigeration system. From the assessment, it follows up that the steam generation in the H.R. is inversely proportional to the ambient temperature and that, although the increased amount of steam generated can not be harnessed in total by the steam turbine, the remaining fraction is good enough to cover the heat demand for the operation of the refrigeration system. [Espanol] Las centrales termoelectricas del tipo ciclo combinado (ciclo Brayton y ciclo Rankine) presentan un conjunto de oportunidades para incrementar la eficiencia del ciclo combinado o bien la potencia generada. En el presente trabajo se expone la metodologia para realizar los balances de energia en un recuperador de calor (R.C.) tipicamente utilizado en las Centrales de Ciclo Combinado (CCC) que operan en Mexico, para evaluar el aprovechamiento de la energia en las diferentes secciones que conforman un R.C. Se evalua el efecto que tiene la instalacion de enfriadores evaporativos y/o un sistema de enfriamiento por absorcion en la succion del compresor de la turbina de gas sobre la generacion de vapor en el recuperador de calor. Se cuantifica esta generacion extra de vapor para su posible utilizacion en el mismo sistema de refrigeracion por absorcion. De la evaluacion se

Thermal analysis of the heat recuperator of a combined cycle thermoelectric central; Analisis termico del recuperador de calor de una central termoelectrica de ciclo combinado

Energy Technology Data Exchange (ETDEWEB)

Romero Paredes, Hernando; Sanchez, I.; Lazcano, L. C.; Ambriz, Juan Jose; Alvarez, M. [Universidad Autonoma Metropolitana-Iztapalapa, Mexico, D. F. (Mexico); Gonzalez, O. [Comision Federal de Electricidad, Tula (Mexico)

1996-12-31

The thermoelectric centrals of the combined cycle type (Brayton Cycle and Rankine Cycle) present a series of opportunities to increase the efficiency of the combined cycle or of the generated power. This paper shows the methodology for the performance of energy balances in a heat recuperator (H. R.), typically employed in the combined cycle stations operating in Mexico, for the assessment of the energy harnessing in the different sections conforming a H. R. The effect of the installation of evaporative coolers and/or an absorption cooling system at the gas turbine compressor intake on the steam generation in the heat recuperator, is evaluated. This extra generation of steam is quantified for its potential use in the same absorption refrigeration system. From the assessment, it follows up that the steam generation in the H.R. is inversely proportional to the ambient temperature and that, although the increased amount of steam generated can not be harnessed in total by the steam turbine, the remaining fraction is good enough to cover the heat demand for the operation of the refrigeration system. [Espanol] Las centrales termoelectricas del tipo ciclo combinado (ciclo Brayton y ciclo Rankine) presentan un conjunto de oportunidades para incrementar la eficiencia del ciclo combinado o bien la potencia generada. En el presente trabajo se expone la metodologia para realizar los balances de energia en un recuperador de calor (R.C.) tipicamente utilizado en las Centrales de Ciclo Combinado (CCC) que operan en Mexico, para evaluar el aprovechamiento de la energia en las diferentes secciones que conforman un R.C. Se evalua el efecto que tiene la instalacion de enfriadores evaporativos y/o un sistema de enfriamiento por absorcion en la succion del compresor de la turbina de gas sobre la generacion de vapor en el recuperador de calor. Se cuantifica esta generacion extra de vapor para su posible utilizacion en el mismo sistema de refrigeracion por absorcion. De la evaluacion se

Use of waste heat from a dairy for heating of a community house

Energy Technology Data Exchange (ETDEWEB)

Rehn, C

1976-01-01

In a dairy, a lot of cooling capacity is needed. This article describes how this waste heat can be used for heating a community house including a sport establishment and producing hot water for that house. Four different technical solutions are discussed; (1) floor heat, (2) heat transfer connected to the ventilation, (3) regenerative heat exchanger, and (4) use of heat pumps.

Method of heat decomposition for chemical decontaminating resin waste

International Nuclear Information System (INIS)

Kikuchi, Akira.

1988-01-01

Purpose: To make resin wastes into non-deleterious state, discharge them into a resin waste storage tank of existent radioactive waste processing facility and store and dispose them. Constitution: In the processing of chemical decontaminating resin wastes, iron exchange resins adsorbing chemical decontaminating agents comprising a solution of citric acid, oxalic acid, formic acid and EDTA alone or as a mixture of them are heated to dry, thermally decomposed and then separated from the ion exchange resins. That is, the main ingredients of the chemical decontaminating agents are heat-decomposed when heated and dried at about 250 deg C in air and converted into non-toxic gases such as CO, CO 2 , NO, NO 2 or H 2 O. Further, since combustion or carbonization of the basic materials for the resin is not caused at such a level of temperature, the resin wastes removed with organic acid and chelating agents are transferred to an existent resin waste storage tank and stored therein. In this way, facility cost and radiation exposure can remarkably be decreased. (Kamimura, M.)

The cadastre of waste heat in the Upper Rhine Valley

International Nuclear Information System (INIS)

Bartholomaei, G.; Kinzelbach, W.

1980-04-01

The cadastre of waste heat provides the distribution in space and time of anthropogeneous waste heat emissions on a 2 x 2 km 2 grid. In the case of the Upper Rhine Valley it serves as a basis for the numerical evaluations of climatic changes caused by man. Such a cadastre also allows to analyse the distribution of pollutant emissions and the heat or energy supply, respectively, of the region. In a close approximation the distribution of waste heat is equal to the distribution of energy consumption. As there are generally difficulties in obtaining data about the consumption of the types of energy on the grid level, methods were developed which allow to determine the local energy consumption by using the relevant structural data. The methods used for the Federal Republic of Germany and neighbouring countries and the results for the Upper Rhine Valley, obtained by these methods, are presented. The cadastre of waste heat is based on data of the year 1973 which was a time of great energy consumption. Only in 1978 this energy consumption was exceeded. To be able to estimate the change in the influence of the anthropogeneous waste heat during the next 20 years, the cadastre was extrapolated until the year 2000. (orig.) [de

Heat Pipe-Assisted Thermoelectric Power Generation Technology for Waste Heat Recovery

Science.gov (United States)

Jang, Ju-Chan; Chi, Ri-Guang; Rhi, Seok-Ho; Lee, Kye-Bock; Hwang, Hyun-Chang; Lee, Ji-Su; Lee, Wook-Hyun

2015-06-01

Currently, large amounts of thermal energy dissipated from automobiles are emitted through hot exhaust pipes. This has resulted in the need for a new efficient recycling method to recover energy from waste hot exhaust gas. The present experimental study investigated how to improve the power output of a thermoelectric generator (TEG) system assisted by a wickless loop heat pipe (loop thermosyphon) under the limited space of the exhaust gas pipeline. The present study shows a novel loop-type heat pipe-assisted TEG concept to be applied to hybrid vehicles. The operating temperature of a TEG's hot side surface should be as high as possible to maximize the Seebeck effect. The present study shows a novel TEG concept of transferring heat from the source to the sink. This technology can transfer waste heat to any local place with a loop-type heat pipe. The present TEG system with a heat pipe can transfer heat and generate an electromotive force power of around 1.3 V in the case of 170°C hot exhaust gas. Two thermoelectric modules (TEMs) for a conductive block model and four Bi2Te3 TEMs with a heat pipe-assisted model were installed in the condenser section. Heat flows to the condenser section from the evaporator section connected to the exhaust pipe. This novel TEG system with a heat pipe can be placed in any location on an automobile.

Collection of low-grade waste heat for enhanced energy harvesting

Energy Technology Data Exchange (ETDEWEB)

Dede, Ercan M., E-mail: eric.dede@tema.toyota.com; Schmalenberg, Paul; Wang, Chi-Ming; Zhou, Feng [Toyota Research Institute, Toyota Motor Engineering & Manufacturing North America, Ann Arbor, Michigan 48105 (United States); Nomura, Tsuyoshi [Toyota Central Research and Development Laboratories, Inc., Nagakute 480-1192 (Japan)

2016-05-15

Enhanced energy harvesting through the collection of low-grade waste heat is experimentally demonstrated. A structural optimization technique is exploited in the design of a thermal-composite substrate to guide and gather the heat emanating from multiple sources to a predetermined location. A thermoelectric generator is then applied at the selected focusing region to convert the resulting low-grade waste heat to electrical power. The thermal characteristics of the device are experimentally verified by direct temperature measurements of the system and numerically validated via heat conduction simulations. Electrical performance under natural and forced convection is measured, and in both cases, the device with optimized heat flow control plus energy harvesting demonstrates increased power generation when compared with a baseline waste heat recovery system. Electronics applications include energy scavenging for autonomously powered sensor networks or self-actuated devices.

Collection of low-grade waste heat for enhanced energy harvesting

International Nuclear Information System (INIS)

Dede, Ercan M.; Schmalenberg, Paul; Wang, Chi-Ming; Zhou, Feng; Nomura, Tsuyoshi

2016-01-01

Enhanced energy harvesting through the collection of low-grade waste heat is experimentally demonstrated. A structural optimization technique is exploited in the design of a thermal-composite substrate to guide and gather the heat emanating from multiple sources to a predetermined location. A thermoelectric generator is then applied at the selected focusing region to convert the resulting low-grade waste heat to electrical power. The thermal characteristics of the device are experimentally verified by direct temperature measurements of the system and numerically validated via heat conduction simulations. Electrical performance under natural and forced convection is measured, and in both cases, the device with optimized heat flow control plus energy harvesting demonstrates increased power generation when compared with a baseline waste heat recovery system. Electronics applications include energy scavenging for autonomously powered sensor networks or self-actuated devices.

Thermodynamic analysis of waste heat power generation system

International Nuclear Information System (INIS)

Guo, Jiangfeng; Xu, Mingtian; Cheng, Lin

2010-01-01

In the present work, a waste heat power generation system is analyzed based on the criteria with and without considering the heat/exergy loss to the environment. For the criteria without considering the heat/exergy loss to the environment, the first- and second-law efficiencies display different tendencies with the variations of some system parameters. When the heat/exergy loss to the environment is taken into consideration, the first and second law efficiencies display the same tendency. Thus, choosing the appropriate expressions for the performance criteria is crucial for the optimization design of the waste heat power generation system. It is found that there are two approaches to improving the system performance: one is to improve the heat/exergy input; the other is to enhance the heat-work conversion ability of the system. The former would deteriorate the environment if the heat-work conversion ability of the system remains unchanged; the latter could reduce the environmental impact but it's restricted by the heat/exergy input. Therefore, the optimal operation condition should be achieved at the trade-off between the heat/exergy input and the heat-work conversion ability of the system.

Prototype implementation and experimental analysis of water heating using recovered waste heat of chimneys

Directory of Open Access Journals (Sweden)

Mahmoud Khaled

2015-03-01

Full Text Available This work discusses a waste heat recovery system (WHRS applied to chimneys for heating water in residential buildings. A prototype illustrating the suggested system is implemented and tested. Different waste heat scenarios by varying the quantity of burned firewood (heat input are experimented. The temperature at different parts of the WHRS and the gas flow rates of the exhaust pipes are measured. Measurements showed that the temperature of 95 L tank of water can be increased by 68 °C within one hour. Obtained results show that the convection and radiation exchanges at the bottom surface of the tank have a considerable impact on the total heat transfer rate of the water (as high as 70%.

Utilization of waste heat from aluminium electrolytic cell

Science.gov (United States)

Nosek, Radovan; Gavlas, Stanislav; Lenhard, Richard; Malcho, Milan; Sedlak, Veroslav; Teie, Sebastian

2017-12-01

During the aluminium production, 50% of the supplied energy is consumed by the chemical process, and 50% of the supplied energy is lost in form of heat. Heat losses are necessary to maintain a frozen side ledge to protect the side walls, so extra heat has to be wasted. In order to increase the energy efficiency of the process, it is necessary to significantly lower the heat losses dissipated by the furnace's external surface. Goodtech Recovery Technology (GRT) has developed a technology based on the use of heat pipes for utilization energy from the waste heat produced in the electrolytic process. Construction of condenser plays important role for efficient operation of energy systems. The condensation part of the heat pipe is situated on top of the heating zone. The thermal oil is used as cooling medium in the condenser. This paper analyses the effect of different operation condition of thermal oil to thermal performance. From the collected results it is obvious that the larger mass flow and higher temperature cause better thermal performance and lower pressure drop.

Pyrolysis Recovery of Waste Shipping Oil Using Microwave Heating

Directory of Open Access Journals (Sweden)

Wan Adibah Wan Mahari

2016-09-01

Full Text Available This study investigated the use of microwave pyrolysis as a recovery method for waste shipping oil. The influence of different process temperatures on the yield and composition of the pyrolysis products was investigated. The use of microwave heating provided a fast heating rate (40 °C/min to heat the waste oil at 600 °C. The waste oil was pyrolyzed and decomposed to form products dominated by pyrolysis oil (up to 66 wt. % and smaller amounts of pyrolysis gases (24 wt. % and char residue (10 wt. %. The pyrolysis oil contained light C9–C30 hydrocarbons and was detected to have a calorific value of 47–48 MJ/kg which is close to those traditional liquid fuels derived from fossil fuel. The results show that microwave pyrolysis of waste shipping oil generated an oil product that could be used as a potential fuel.

Comparison of the ability to flourish and the increment of native species of the cerrado region in different soils, aiming at recuperating the degraded soils in the Abadia de Goias State Park

International Nuclear Information System (INIS)

Motta, Max Lima e; Antunes, Erides Campos; Benvenutti, Romeu Davi; Ferreira, Gislene Auxiliadora; Braga, Marcio

1997-01-01

The project of botanical recuperation was carried out in order to re vegetate the degraded soils of the areas which surround the radioactive deposit of Cesium 137, within the State Park of Abadia de Goias. An analysis of the park area reveals different stages of degradation, from an absolute stage of degradation, with the C horizon exposed, to other areas of well-preserved forest. On the occasion of the installation of the deposit of radioactive waste, the EIA-RIMA Report determined that the areas should be recuperated in order to re-establish the previous existing forests and cerrado vegetation. A plan for planting 199,366 native trees was then carried out. The present long term project, aims to monitoring the growth of the several species, in different substrates, with the general objective of determining which would better adapt to such substrates. The objective is to provide subsidies for developing appropriate methodology for recuperating degraded areas. (author)

A central solar-industrial waste heat heating system with large scale borehole thermal storage

NARCIS (Netherlands)

Guo, F.; Yang, X.; Xu, L.; Torrens, I.; Hensen, J.L.M.

2017-01-01

In this paper, a new research of seasonal thermal storage is introduced. This study aims to maximize the utilization of renewable energy source and industrial waste heat (IWH) for urban district heating systems in both heating and non-heating seasons through the use of large-scale seasonal thermal

Alternatives Generation and Analysis for Heat Removal from High Level Waste Tanks

International Nuclear Information System (INIS)

WILLIS, W.L.

2000-01-01

This document addresses the preferred combination of design and operational configurations to provide heat removal from high-level waste tanks during Phase 1 waste feed delivery to prevent the waste temperature from exceeding tank safety requirement limits. An interim decision for the preferred method to remove the heat from the high-level waste tanks during waste feed delivery operations is presented herein

Alternatives Generation and Analysis for Heat Removal from High Level Waste Tanks

Energy Technology Data Exchange (ETDEWEB)

WILLIS, W.L.

2000-06-15

This document addresses the preferred combination of design and operational configurations to provide heat removal from high-level waste tanks during Phase 1 waste feed delivery to prevent the waste temperature from exceeding tank safety requirement limits. An interim decision for the preferred method to remove the heat from the high-level waste tanks during waste feed delivery operations is presented herein.

Thermoelectric as recovery and harvesting of waste heat from portable generator

Science.gov (United States)

Mustafa, S. N.; Kamarrudin, N. S.; Hashim, M. S. M.; Bakar, S. A.; Razlan, Z. M.; Harun, A.; Ibrahim, I.; Faizi, M. K.; Saad, M. A. M.; Zunaidi, I.; Wan, W. K.; Desa, H.

2017-10-01

Generation of waste heat was ineluctable especially during energy producing process. Waste heat falls into low temperature grade make it complicated to utilize. Thermoelectric generator (TEG) offers opportunity to harvest any temperature grade heat into useful electricity. This project is covered about recovery and utilizing waste heat from portable electric generator by using a TEG which placed at exhaust surface. Temperature difference at both surfaces of TEG was enhanced with supplying cold air from a wind blower. It is found that, even at low air speed, the TEG was successfully produced electricity with aid from DC-DC booster. Results shows possibility to harvest low temperature grade heat and still exist areas for continual improvement.

Feasibility of Thermoelectric Waste Heat Recovery from Research Reactor

International Nuclear Information System (INIS)

Lee, Byunghee

2015-01-01

A thermoelectric generator has the most competitive method to regenerate the waste heat from research reactors, because it has no limitation on operating temperature. In addition, since the TEG is a solid energy conversion device converting heat to electricity directly without moving parts, the regenerating power system becomes simple and highly reliable. In this regard, a waste heat recovery using thermoelectric generator (TEG) from 15-MW pool type research reactor is suggested and the feasibility is demonstrated. The producible power from waste heat is estimated with respect to the reactor parameters, and an application of the regenerated power is suggested by performing a safety analysis with the power. The producible power from TEG is estimated with respect to the LMTD of the HX and the required heat exchange area is also calculated. By increasing LMTD from 2 K to 20K, the efficiency and the power increases greatly. Also an application of the power regeneration system is suggested by performing a safety analysis with the system, and comparing the results with reference case without the power regeneration

Self-disposal option for heat-generating waste - 59182

International Nuclear Information System (INIS)

Ojovan, Michael I.; Poluektov, Pavel P.; Kascheev, Vladimir A.

2012-01-01

Self-descending heat generating capsules can be used for disposal of dangerous radioactive wastes in extremely deep layers of the Earth preventing any release of radionuclides into the biosphere. Self-disposal option for heat-generating radioactive waste such as spent fuel, high level reprocessing waste or spent sealed radioactive sources, known also as rock melting concept, was considered in the 70's as a viable alternative disposal option by both Department of Energy in the USA and Atomic Industry Ministry in the USSR. Self-disposal is currently reconsidered as a potential alternative route to existing options for solving the nuclear waste problem and is associated with the renaissance of nuclear industry. Self- disposal option utilises the heat generated by decaying radionuclides of radioactive waste inside a heavy and durable capsule to melt the rock on its way down. As the heat from radionuclides within the capsule partly melts the enclosing rock, the relatively low viscosity and density of the silicate melt allow the capsule to be displaced upwards past the heavier capsule as it sinks. Eventually the melt cools and solidifies (e.g. vitrifies or crystallizes), sealing the route along which the capsule passed. Descending or self-disposal continues until enough heat is generated by radionuclides to provide partial melting of surrounding rock. Estimates show that extreme depths of several tens and up to hundred km can be reached by capsules which could never be achieved by other techniques. Self- disposal does not require complex and expensive disposal facilities and provides a minimal footprint used only at operational stage. It has also an extremely high non- proliferation character and degree of safety. Utilisation of heat generated by relatively short-lived radionuclides diminishes the environmental uncertainties of self-disposal and increases the safety of this concept. Self-sinking heat-generating capsules could be launched from the bottom of the sea as

Heat-deproteinated xenogeneic bone from slaughterhouse waste

Indian Academy of Sciences (India)

Xenogeneic bone procured from the slaughterhouse waste was deproteinated by heat treatment method intended for use as a bone substitute. The effect of heat treatment was investigated by thermal analysis and by physico-chemical methods such as X-ray powder diffraction (XRD) and Fourier transformed infrared (FTIR) ...

Ocean disposal of heat generating waste

International Nuclear Information System (INIS)

1985-06-01

A number of options for the disposal of vitrified heat generating waste are being studied to ensure that safe methods are available when the time comes for disposal operations to commence. This study has considered the engineering and operational aspects of the Penetrator Option for ocean disposal to enable technical comparisons with other options to be made. In the Penetrator Option concept, waste would be loaded into carefully designed containers which would be launched at a suitable deep ocean site where they would fall freely through the water and would embed themselves completely within the seabed sediments. Radiological protection would be provided by a multi-barrier system including the vitrified waste form, the penetrator containment, the covering sediment and the ocean. Calculations and demonstration have shown that penetrators could easily achieve embedment depths in excess of 30m and preliminary radiological assessments indicate that 30m of intact sediment would be an effective barrier for radionuclide isolation. The study concludes that a 75mm thickness of low carbon steel appears to be sufficient to provide a containment life of 500 to 1000 years during which time the waste heat output would have decayed to an insignificant level. Disposal costs have been assessed. (author)

Recuperation of the energy released in the G-1, an air-cooled graphite reactor core; Recuperation de l'energie degagee dans G 1 pile a graphite refroidie a l'air

Energy Technology Data Exchange (ETDEWEB)

Chambadal, P [Electricite de France (EDF), 75 - Paris (France); Pascal, M [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

1955-07-01

The CEA (in his five-year setting plan) has objective among others, the realization of the two first french reactors moderated with graphite. The construction of the G-1 reactor in Marcoule, first french plutonic core, is achieved so that it will diverge in the beginning of 1956 and reach its full power in the beginning of the second semester of the same year. In this report we will detail the specificities of the reactor and in particular its cooling and energy recuperation system. The G-1 reactor being essentially intended to allow the french technicians to study the behavior of an energy installation supply taking its heat in a nuclear source as early as possible. (M.B.) [French] Le Commissariat a l'Energie Atomique (dans le cadre du plan quinquennal) a entre autres objectifs, la realisation des deux premiers reacteurs francais moderes au graphite. La construction du reacteur G-1 a Marcoule, premiere pile plutonigene francaise, est realise afin qu'il puisse diverger au debut de 1956 et atteindre sa pleine puissance au debut du second semestre de la meme annee. Dans ce rapport nous detaillerons les specificites du reacteur et en particulier son systeme de refroidissement et de recuperation d'energie. Le reacteur G-1 etant essentielement destine a permettre aux techniciens francais d'etudier le plus tot possible le comportement d'une installation productrice d'energie empruntant sa chaleur a une source nucleaire. (M.B.)

Underground disposal of UK heat-generating wastes: repository design considerations

International Nuclear Information System (INIS)

Steadman, J.A.

1993-12-01

The report discusses the likely differences in design between a deep repository for disposal of UK heat-generating radioactive wastes and that of the planned Nirex ILW/LLW repository at Sellafield, based on a review of international published information. The main differences arise from the greater heat and radiation outputs of the waste, and in the case of intact PWR spent fuel elements, the greater length and weight of the disposal packages. Published cost estimates for other OECD countries for disposal of heat-generating wastes are considerably lower than that for the UK, partly because in most cases they are for co-disposal with a larger quantity of ILW. (author)

Component design considerations for gas turbine HTGR waste-heat power plant

International Nuclear Information System (INIS)

McDonald, C.F.; Vrable, D.L.

1976-01-01

Component design considerations are described for the ammonia waste-heat power conversion system of a large helium gas-turbine nuclear power plant under development by General Atomic Company. Initial component design work was done for a reference plant with a 3000-MW(t) High-Temperature Gas-Cooled Reactor (HTGR), and this is discussed. Advanced designs now being evaluated include higher core outlet temperature, higher peak system pressures, improved loop configurations, and twin 4000-MW(t) reactor units. Presented are the design considerations of the major components (turbine, condenser, heat input exchanger, and pump) for a supercritical ammonia Rankine waste heat power plant. The combined cycle (nuclear gas turbine and waste-heated plant) has a projected net plant efficiency of over 50 percent. While specifically directed towards a nuclear closed-cycle helium gas-turbine power plant (GT-HTGR), it is postulated that the bottoming waste-heat cycle component design considerations presented could apply to other low-grade-temperature power conversion systems such as geothermal plants

Salt disposal of heat-generating nuclear waste

International Nuclear Information System (INIS)

Leigh, Christi D.; Hansen, Francis D.

2011-01-01

This report summarizes the state of salt repository science, reviews many of the technical issues pertaining to disposal of heat-generating nuclear waste in salt, and proposes several avenues for future science-based activities to further the technical basis for disposal in salt. There are extensive salt formations in the forty-eight contiguous states, and many of them may be worthy of consideration for nuclear waste disposal. The United States has extensive experience in salt repository sciences, including an operating facility for disposal of transuranic wastes. The scientific background for salt disposal including laboratory and field tests at ambient and elevated temperature, principles of salt behavior, potential for fracture damage and its mitigation, seal systems, chemical conditions, advanced modeling capabilities and near-future developments, performance assessment processes, and international collaboration are all discussed. The discussion of salt disposal issues is brought current, including a summary of recent international workshops dedicated to high-level waste disposal in salt. Lessons learned from Sandia National Laboratories' experience on the Waste Isolation Pilot Plant and the Yucca Mountain Project as well as related salt experience with the Strategic Petroleum Reserve are applied in this assessment. Disposal of heat-generating nuclear waste in a suitable salt formation is attractive because the material is essentially impermeable, self-sealing, and thermally conductive. Conditions are chemically beneficial, and a significant experience base exists in understanding this environment. Within the period of institutional control, overburden pressure will seal fractures and provide a repository setting that limits radionuclide movement. A salt repository could potentially achieve total containment, with no releases to the environment in undisturbed scenarios for as long as the region is geologically stable. Much of the experience gained from United

Salt disposal of heat-generating nuclear waste.

Energy Technology Data Exchange (ETDEWEB)

Leigh, Christi D. (Sandia National Laboratories, Carlsbad, NM); Hansen, Francis D.

2011-01-01

This report summarizes the state of salt repository science, reviews many of the technical issues pertaining to disposal of heat-generating nuclear waste in salt, and proposes several avenues for future science-based activities to further the technical basis for disposal in salt. There are extensive salt formations in the forty-eight contiguous states, and many of them may be worthy of consideration for nuclear waste disposal. The United States has extensive experience in salt repository sciences, including an operating facility for disposal of transuranic wastes. The scientific background for salt disposal including laboratory and field tests at ambient and elevated temperature, principles of salt behavior, potential for fracture damage and its mitigation, seal systems, chemical conditions, advanced modeling capabilities and near-future developments, performance assessment processes, and international collaboration are all discussed. The discussion of salt disposal issues is brought current, including a summary of recent international workshops dedicated to high-level waste disposal in salt. Lessons learned from Sandia National Laboratories' experience on the Waste Isolation Pilot Plant and the Yucca Mountain Project as well as related salt experience with the Strategic Petroleum Reserve are applied in this assessment. Disposal of heat-generating nuclear waste in a suitable salt formation is attractive because the material is essentially impermeable, self-sealing, and thermally conductive. Conditions are chemically beneficial, and a significant experience base exists in understanding this environment. Within the period of institutional control, overburden pressure will seal fractures and provide a repository setting that limits radionuclide movement. A salt repository could potentially achieve total containment, with no releases to the environment in undisturbed scenarios for as long as the region is geologically stable. Much of the experience gained from

Recouping the thermal-to-electric conversion loss by the use of waste heat

International Nuclear Information System (INIS)

Bradley, W.J.

1976-01-01

This paper looks at ways to recoup the thermal-to-electric conversion loss of our thermal power generating stations. These stations now produce twice as much low-grade waste heat as they do electricity. We can improve the situation in two ways: by improving the station efficiency, and by utilizing the low-grade heat beneficially. The following options are examined: N 2 O 4 turbines condensing at 10 deg C; power from moderator waste heat; 50 MW heat pump for district heating; industrial parks with integrated waste heat upgrading station. (author)

High temperature absorption compression heat pump for industrial waste heat

DEFF Research Database (Denmark)

Reinholdt, Lars; Horntvedt, B.; Nordtvedt, S. R.

2016-01-01

Heat pumps are currently receiving extensive interest because they may be able to support the integration of large shares of fluctuating electricity production based on renewable sources, and they have the potential for the utilization of low temperature waste heat from industry. In most industries......, the needed temperature levels often range from 100°C and up, but until now, it has been quite difficult to find heat pump technologies that reach this level, and thereby opening up the large-scale heat recovery in the industry. Absorption compression heat pumps can reach temperatures above 100°C......, and they have proved themselves a very efficient and reliable technology for applications that have large temperature changes on the heat sink and/or heat source. The concept of Carnot and Lorenz efficiency and its use in the analysis of system integration is shown. A 1.25 MW system having a Carnot efficiency...

Organizational Support for Workers' Recuperation in Nigerian Banks ...

African Journals Online (AJOL)

This paper investigates organizational support for workers' recuperation in Nigerian Banks. The study was conducted in Ilorin, the capital city of Kwara State, Nigeria. Eight commercial banks namely, United Bank for Africa, First Bank of Nigeria, Diamond Bank, Fidelity Bank, Wema Bank, First City Monument Bank and Union ...

A combined thermodynamic cycle used for waste heat recovery of internal combustion engine

International Nuclear Information System (INIS)

He, Maogang; Zhang, Xinxin; Zeng, Ke; Gao, Ke

2011-01-01

In this paper, we present a steady-state experiment, energy balance and exergy analysis of exhaust gas in order to improve the recovery of the waste heat of an internal combustion engine (ICE). Considering the different characteristics of the waste heat of exhaust gas, cooling water, and lubricant, a combined thermodynamic cycle for waste heat recovery of ICE is proposed. This combined thermodynamic cycle consists of two cycles: the organic Rankine cycle (ORC), for recovering the waste heat of lubricant and high-temperature exhaust gas, and the Kalina cycle, for recovering the waste heat of low-temperature cooling water. Based on Peng–Robinson (PR) equation of state (EOS), the thermodynamic parameters in the high-temperature ORC were calculated and determined via an in-house computer program. Suitable working fluids used in high-temperature ORC are proposed and the performance of this combined thermodynamic cycle is analyzed. Compared with the traditional cycle configuration, more waste heat can be recovered by the combined cycle introduced in this paper. -- Highlights: ► We study the energy balance of fuel in internal combustion engine. ► Heat recovery effect of exhaust gas is good when ICE is at a high-load condition. ► We propose a new combined thermodynamic cycle for waste heat of ICE. ► The combined cycle has a higher recovery efficiency than previous configurations.

Using solar heat to enhance waste-heat use; Solarthermische Abwaermenutzung; Aufwertung von Abwaerme mittels Solarthermie zur Erzeugung hochwertiger Prozessenergie - Schlussbericht

Energy Technology Data Exchange (ETDEWEB)

Mueller, R. [BMG Engineering AG, Schlieren (Switzerland); Luzzi, A.; Marty, H. [HSR, Hochschule fuer Technik, SPF Institut fuer Solartechnik, Rapperswil (Switzerland)

2008-12-15

This final report for Swiss Federal Office of Energy (SFOE) presents the work done in a project involving the use of solar heat to enhance the use of waste heat at a chemical plant in Nyon, Switzerland. On the basis of a study carried out in 2006/2007, which looked at the reduction of process energy demand of a production site where an agent is produced in batch operation, possibilities for the recovery of waste heat were identified. The relatively low temperatures of the existing waste heat flows have, however, complicated its efficient use. This reflects a problem with waste heat use in industrial processes that can often be observed. Due to the sunny location in Nyon, a concept using solar energy to increase the temperature level of this waste heat has been developed. The objective of this analysis was the technical and economical assessment of such an installation and its transferability to other sites. Variants are presented and their economic viability is discussed.

Thermodynamic analysis and comparison between CO_2 transcritical power cycles and R245fa organic Rankine cycles for low grade heat to power energy conversion

International Nuclear Information System (INIS)

Li, L.; Ge, Y.T.; Luo, X.; Tassou, S.A.

2016-01-01

Highlights: • CO_2 is a promising working fluid to be applied in low-grade power generation systems. • Thermodynamic models of CO_2 transcritical power cycles (T-CO_2) and R245fa ORC were developed. • Energy and exergy analyses were carried out for T-CO_2 and R245fa ORC systems. • Optimal system designs are existed for both T-CO_2 and R245fa ORC systems. - Abstract: In this paper, a theoretical study is conducted to investigate and compare the performance of CO_2 transcritical power cycles (T-CO_2) and R245fa organic Rankine cycles (ORCs) using low-grade thermal energy to produce useful shaft or electrical power. Each power cycle consists of typical Rankine cycle components, such as a working fluid pump, gas generator or evaporator, turbine with electricity generator, air cooled condenser and recuperator (internal heat exchanger). The thermodynamic models of both cycles have been developed and are applied to calculate and compare the cycle thermal and exergy efficiencies at different operating conditions and control strategies. The simulation results show that the system performances for both cycles vary with different operating conditions. When the heat source (waste heat) temperature increases from 120 °C to 260 °C and heat sink (cooling air) temperature is reduced from 20 °C to 0 °C, both thermal efficiencies of R245fa ORC and T-CO_2 with recuperator can significantly increase. On the other hand, R245fa ORC and T-CO_2 exergy efficiencies increase with lower heat sink temperatures and generally decrease with higher heat source temperatures. In addition, with the same operating conditions and heat transfer assumptions, the thermal and exergy efficiencies of R245fa ORCs are both slightly higher than those of T-CO_2. However, the efficiencies of both cycles can be enhanced by installing a recuperator in each system at specified operating conditions. Ultimately, optimal operating states can be predicted, with particular focus on the working fluid expander

Method and means for heating buildings in a district heating system with waste heat from a thermal power plant

International Nuclear Information System (INIS)

Margen, P.H.E.

1975-01-01

The waste heat from a thermal power plant is transported through a municipal heating network to a plurality of buildings to be heated. The quantity of heat thus supplied to the buildings is higher than that required for the heating of the buildings. The excess heat is released from the buildings to the atmosphere in the form of hot air

Assessment of Feasibility of the Beneficial Use of Waste Heat from the Advanced Test Reactor

Energy Technology Data Exchange (ETDEWEB)

Donna P. Guillen

2012-07-01

This report investigates the feasibility of using waste heat from the Advanced Test Reactor (ATR). A proposed glycol waste heat recovery system was assessed for technical and economic feasibility. The system under consideration would use waste heat from the ATR secondary coolant system to preheat air for space heating of TRA-670. A tertiary coolant stream would be extracted from the secondary coolant system loop and pumped to a new plate and frame heat exchanger, where heat would be transferred to a glycol loop for preheating outdoor air in the heating and ventilation system. Historical data from Advanced Test Reactor operations over the past 10 years indicates that heat from the reactor coolant was available (when needed for heating) for 43.5% of the year on average. Potential energy cost savings by using the waste heat to preheat intake air is $242K/yr. Technical, safety, and logistics considerations of the glycol waste heat recovery system are outlined. Other opportunities for using waste heat and reducing water usage at ATR are considered.

Application and design of an economizer for waste heat recovery in a cogeneration plant

Directory of Open Access Journals (Sweden)

Martić Igor I.

2016-01-01

Full Text Available Energy increase cost has required its more effective use. However, many industrial heating processes generate waste energy. Use of waste-heat recovery systems decreases energy consumption. This paper presents case study of waste heat recovering of the exhaust flue gas in a 1415 kWe cogeneration plant. This waste heat can be recovered by installing an economizer to heat the condensed and fresh water in thermal degasification unit and reduce steam use for maintaining the temperature of 105˚C for oxygen removal. Design methodology of economizer is presented.

Advanced Thermoelectric Materials for Efficient Waste Heat Recovery in Process Industries

Energy Technology Data Exchange (ETDEWEB)

Adam Polcyn; Moe Khaleel

2009-01-06

The overall objective of the project was to integrate advanced thermoelectric materials into a power generation device that could convert waste heat from an industrial process to electricity with an efficiency approaching 20%. Advanced thermoelectric materials were developed with figure-of-merit ZT of 1.5 at 275 degrees C. These materials were not successfully integrated into a power generation device. However, waste heat recovery was demonstrated from an industrial process (the combustion exhaust gas stream of an oxyfuel-fired flat glass melting furnace) using a commercially available (5% efficiency) thermoelectric generator coupled to a heat pipe. It was concluded that significant improvements both in thermoelectric material figure-of-merit and in cost-effective methods for capturing heat would be required to make thermoelectric waste heat recovery viable for widespread industrial application.

Uses of the waste heat from the interim fuel storage facility

International Nuclear Information System (INIS)

Wehrum, A.

It was the objective of this study to investigate the possibilities of a convenient use of the waste heat from the designed interim fuel storage at Ahaus. In this sense the following possibilities have been investigated: district heating, heat for industrial processes, fish-production, green house-heating, production of methane from original waste, agrotherm (agricultur field heating). It has been shown, that an economical behaviour for nearly all variations is not given without the financial help of the government, because of the high costs for heat transport and out-put. The most economical project is the intensive fish production plant. (orig.) [de

Waste heat and water recovery opportunities in California tomato paste processing

International Nuclear Information System (INIS)

Amón, Ricardo; Maulhardt, Mike; Wong, Tony; Kazama, Don; Simmons, Christopher W.

2015-01-01

Water and energy efficiency are important for the vitality of the food processing industry as demand for these limited resources continues to increase. Tomato processing, which is dominated by paste production, is a major industry in California – where the majority of tomatoes are processed in the United States. Paste processing generates large amounts of condensate as moisture is removed from the fruit. Recovery of the waste heat in this condensate and reuse of the water may provide avenues to decrease net energy and water use at processing facilities. However, new processing methods are needed to create demand for the condensate waste heat. In this study, the potential to recover condensate waste heat and apply it to the tomato enzyme thermal inactivation processing step (the hot break) is assessed as a novel application. A modeling framework is established to predict heat transfer to tomatoes during the hot break. Heat recovery and reuse of the condensate water are related to energy and monetary savings gained through decreased use of steam, groundwater pumping, cooling towers, and wastewater processing. This analysis is informed by water and energy usage data from relevant unit operations at a commercial paste production facility. The case study indicates potential facility seasonal energy and monetary savings of 7.3 GWh and $166,000, respectively, with most savings gained through reduced natural gas use. The sensitivity of heat recovery to various process variables associated with heat exchanger design and processing conditions is presented to identify factors that affect waste heat recovery. - Highlights: • The potential to recovery waste heat in tomato paste processing is examined. • Heat transfer from evaporator condensate to tomatoes in the hot break is modeled. • Processing facility data is used in model to predict heat recovery energy savings. • The primary benefit of heat recovery is reduced use of natural gas in boilers. • Reusing

Rankine cycle waste heat recovery system

Science.gov (United States)

Ernst, Timothy C.; Nelson, Christopher R.

2015-09-22

A waste heat recovery (WHR) system connects a working fluid to fluid passages formed in an engine block and/or a cylinder head of an internal combustion engine, forming an engine heat exchanger. The fluid passages are formed near high temperature areas of the engine, subjecting the working fluid to sufficient heat energy to vaporize the working fluid while the working fluid advantageously cools the engine block and/or cylinder head, improving fuel efficiency. The location of the engine heat exchanger downstream from an EGR boiler and upstream from an exhaust heat exchanger provides an optimal position of the engine heat exchanger with respect to the thermodynamic cycle of the WHR system, giving priority to cooling of EGR gas. The configuration of valves in the WHR system provides the ability to select a plurality of parallel flow paths for optimal operation.

Entropy Generation of Desalination Powered by Variable Temperature Waste Heat

Directory of Open Access Journals (Sweden)

David M. Warsinger

2015-10-01

Full Text Available Powering desalination by waste heat is often proposed to mitigate energy consumption and environmental impact; however, thorough technology comparisons are lacking in the literature. This work numerically models the efficiency of six representative desalination technologies powered by waste heat at 50, 70, 90, and 120 °C, where applicable. Entropy generation and Second Law efficiency analysis are applied for the systems and their components. The technologies considered are thermal desalination by multistage flash (MSF, multiple effect distillation (MED, multistage vacuum membrane distillation (MSVMD, humidification-dehumidification (HDH, and organic Rankine cycles (ORCs paired with mechanical technologies of reverse osmosis (RO and mechanical vapor compression (MVC. The most efficient technology was RO, followed by MED. Performances among MSF, MSVMD, and MVC were similar but the relative performance varied with waste heat temperature or system size. Entropy generation in thermal technologies increases at lower waste heat temperatures largely in the feed or brine portions of the various heat exchangers used. This occurs largely because lower temperatures reduce recovery, increasing the relative flow rates of feed and brine. However, HDH (without extractions had the reverse trend, only being competitive at lower temperatures. For the mechanical technologies, the energy efficiency only varies with temperature because of the significant losses from the ORC.

Applications of thermal energy storage to waste heat recovery in the food processing industry

Science.gov (United States)

Wojnar, F.; Lunberg, W. L.

1980-01-01

A study to assess the potential for waste heat recovery in the food industry and to evaluate prospective waste heat recovery system concepts employing thermal energy storage was conducted. The study found that the recovery of waste heat in canning facilities can be performed in significant quantities using systems involving thermal energy storage that are both practical and economical. A demonstration project is proposed to determine actual waste heat recovery costs and benefits and to encourage system implementation by the food industry.

Optimization-based design of waste heat recovery systems

DEFF Research Database (Denmark)

Cignitti, Stefano

/or selected. This dissertation focuses on the chemical product and process systems used for waste heat recovery. Here, chemical products are working fluids, which are under continuous development and screening to fulfill regulatory environmental protection and safe operation requirements. Furthermore......, for the recovery of low-grade waste heat, new fluids and processes are needed to make the recovery technically and economically feasible. As the chemical product is influential in the design of the process system, the design of novel chemical products must be considered with the process system. Currently, state...... product and process system in terms of efficiency and sustainability. Today, some of the most important chemical product design problems are solvents and working fluids. Solvents are a vital part in the recovery of valuable resources in separation processes or waste water treatment. Working fluids...

Recovery of Exhaust Waste Heat for ICE Using the Beta Type Stirling Engine

Directory of Open Access Journals (Sweden)

Wail Aladayleh

2015-01-01

Full Text Available This paper investigates the potential of utilizing the exhaust waste heat using an integrated mechanical device with internal combustion engine for the automobiles to increase the fuel economy, the useful power, and the environment safety. One of the ways of utilizing waste heat is to use a Stirling engine. A Stirling engine requires only an external heat source as wasted heat for its operation. Because the exhaust gas temperature may reach 200 to 700°C, Stirling engine will work effectively. The indication work, real shaft power and specific fuel consumption for Stirling engine, and the exhaust power losses for IC engine are calculated. The study shows the availability and possibility of recovery of the waste heat from internal combustion engine using Stirling engine.

The thermoelectric generators use for waste heat utilization from cement plant

Directory of Open Access Journals (Sweden)

Sztekler Karol

2017-01-01

Production often entails the formation of by-product which is waste heat. One of the equipment processing heat into electricity is a thermoelectric generator. Its operation is based on the principle of thermoelectric phenomenon, which is known as a Seebeck phenomenon. The simplicity of thermoelectric phenomena allows its use in various industries, in which the main waste product is in the form of heat with the temperature of several hundred degrees. The study analyses the possibility of the thermoelectric systems use for the waste heat utilization resulting in the cement production at the cement plant. The location and design of the thermoelectric system that could be implemented in cement plant is chosen. The analysis has been prepared in the IPSEpro software.

Feasibility of deep ocean disposal of heat generating waste. V.1

International Nuclear Information System (INIS)

Hemming, C.R.

1988-06-01

This report summarises the research performed in the UK during the period 1977 to 1987 as part of the international programme investigating the feasibility of ocean disposal of heat generating radioactive waste. This study has involved: (i) the definition of the disposal operations needed to meet the minimum requirements for safely emplacing waste on or under the floor of the deep ocean; (ii) the identification and characterisation of areas of the deep ocean that might be suitable for containing heat generating waste; (iii) a study of the processes by which radionuclides might migrate through the multiple barriers that isolate the waste from man's environment; and (iv) a calculation of the radiological impact of the conceptual deep ocean repository. It is concluded that, from a technical and scientific viewpoint, disposal of heat generating waste in the deep ocean could provide a safe, economic and feasible alternative to deep disposal on land. (author)

Performance evaluation of thermophotovoltaic GaSb cell technology in high temperature waste heat

Science.gov (United States)

Utlu, Z.; Önal, B. S.

2018-02-01

In this study, waste heat was evaluated and examined by means of thermophotovoltaic systems with the application of energy production potential GaSb cells. The aim of our study is to examine GaSb cell technology at high temperature waste heat. The evaluation of the waste heat to be used in the system is designed to be used in the electricity, industry and iron and steel industry. Our work is research. Graphic analysis is done with Matlab program. The high temperature waste heat graphs applied on the GaSb cell are in the results section. Our study aims to provide a source for future studies.

Recovery of Exhaust Waste Heat for ICE Using the Beta Type Stirling Engine

OpenAIRE

Aladayleh, Wail; Alahmer, Ali

2015-01-01

This paper investigates the potential of utilizing the exhaust waste heat using an integrated mechanical device with internal combustion engine for the automobiles to increase the fuel economy, the useful power, and the environment safety. One of the ways of utilizing waste heat is to use a Stirling engine. A Stirling engine requires only an external heat source as wasted heat for its operation. Because the exhaust gas temperature may reach 200 to 700°C, Stirling engine will work effectively....

Bypass valve and coolant flow controls for optimum temperatures in waste heat recovery systems

Science.gov (United States)

Meisner, Gregory P

2013-10-08

Implementing an optimized waste heat recovery system includes calculating a temperature and a rate of change in temperature of a heat exchanger of a waste heat recovery system, and predicting a temperature and a rate of change in temperature of a material flowing through a channel of the waste heat recovery system. Upon determining the rate of change in the temperature of the material is predicted to be higher than the rate of change in the temperature of the heat exchanger, the optimized waste heat recovery system calculates a valve position and timing for the channel that is configurable for achieving a rate of material flow that is determined to produce and maintain a defined threshold temperature of the heat exchanger, and actuates the valve according to the calculated valve position and calculated timing.

NASA 50 amp hour nickel cadmium battery waste heat determination

Science.gov (United States)

Mueller, V. C.

1980-01-01

A process for determining the waste heat generated in a 50-ampere-hour, nickel cadmium battery as a function of the discharge rate is described and results are discussed. The technique involved is essentially calibration of the battery as a heat transfer rate calorimeter. The tests are run at three different levels of battery activity, one at 40-watts of waste heat generated, one at 60, and one at 100. Battery inefficiency ranges from 14 to 18 percent at discharge rates of 284 to 588 watts, respectively and top-of-cell temperatures of 20 C.

Heat transfer analyses for grout disposal of radioactive double-shell slurry and customer wastes

International Nuclear Information System (INIS)

Robinson, S.M.; Gilliam, T.M.; McDaniel, E.W.

1987-04-01

Grout immobilization is being considered by Rockwell Hanford Operations (Rockwell Hanford) as a permanent disposal method for several radioactive waste streams. These include disposal of customer and double-shell slurry wastes in earthen trenches and in single-shell underground waste storage tanks. Heat transfer studies have previously been made to determine the maximum heat loading for grout disposal of various wastes under similar conditions, but a sensitivity analysis of temperature profiles to input parameters was needed. This document presents the results of heat transfer calculations for trenches containing grouted customer and double-shell slurry wastes and for in situ disposal of double-shell wastes in single-shell, domed concrete storage tanks. It discusses the conditions that lead to maximum grout temperatures of 250 0 F during the curing stage and 350 0 F thereafter and shows the dependence of these temperatures on input parameters such as soil and grout thermal conductivity, grout specific heat, waste loading, and disposal geometries. Transient heat transfer calculations were made using the HEATING6 computer code to predict temperature profiles in solidified low-level radioactive waste disposal scenarios at the Rockwell Hanford site. The calculations provide guidance for the development of safe, environmentally acceptable grout formulas for the Transportable Grout Facility. 11 refs

Hydrous mineral dehydration around heat-generating nuclear waste in bedded salt formations.

Science.gov (United States)

Jordan, Amy B; Boukhalfa, Hakim; Caporuscio, Florie A; Robinson, Bruce A; Stauffer, Philip H

2015-06-02

Heat-generating nuclear waste disposal in bedded salt during the first two years after waste emplacement is explored using numerical simulations tied to experiments of hydrous mineral dehydration. Heating impure salt samples to temperatures of 265 °C can release over 20% by mass of hydrous minerals as water. Three steps in a series of dehydration reactions are measured (65, 110, and 265 °C), and water loss associated with each step is averaged from experimental data into a water source model. Simulations using this dehydration model are used to predict temperature, moisture, and porosity after heating by 750-W waste canisters, assuming hydrous mineral mass fractions from 0 to 10%. The formation of a three-phase heat pipe (with counter-circulation of vapor and brine) occurs as water vapor is driven away from the heat source, condenses, and flows back toward the heat source, leading to changes in porosity, permeability, temperature, saturation, and thermal conductivity of the backfill salt surrounding the waste canisters. Heat pipe formation depends on temperature, moisture availability, and mobility. In certain cases, dehydration of hydrous minerals provides sufficient extra moisture to push the system into a sustained heat pipe, where simulations neglecting this process do not.

Energy recovery from municipal solid wastes in Italy: Actual study and perspective for future

International Nuclear Information System (INIS)

Brunetti, N.; Ciampa, F.; De Cecco, C.

1992-01-01

Materials and energy recovery from municipal solid wastes (MSW) and assimilable waste, and their re-use is one of strong points of current regulations and tendencies, both at the national and at community level in Europe. In Italy, the interest in energy recovery from renewable sources has been encouraged by energy-savings law which included financial incentives for thermal plant building if low grade fuels such as MSW were employed. New electric power prices imposed by Italian Electric Power Authority, ENEL, encourage energy recovery from waste burners. This paper aims to point out the present state of energy recovery from wastes in Italy, trends and prospects to satisfy, with new plants, the need for waste thermal destruction and part of the demand for energy in the different Italian regions: only about 10% of MSW are burned and just a small percentage of the estimated amount of recoverable energy (2 MTOE/y) is recuperated. Different technological cycles are discussed: incineration of untreated wastes and energy recovery; incineration (or gasification) of RDF (refuse derived fuels) and heat-electricity co-generation; burning of RDF in industrial plants, in addition to other fuels

Analysis of energy cascade utilization in a chemically recuperated scramjet with indirect combustion

International Nuclear Information System (INIS)

Qin, Jiang; Cheng, Kunlin; Zhang, Silong; Zhang, Duo; Bao, Wen; Han, Jiecai

2016-01-01

The working process of scramjet with regenerative cooling, which was actually the chemical recuperation process, was analyzed in view of energy cascade utilization. The indirect combustion was realized through pyrolysis reaction of fuel. The relative yields of thermal exergy obtained by indirect combustion have been predicted both assuming an ideal pyrolysis reaction and using the experimental results of thermal pyrolysis of n-decane. The results showed that the influence mechanism of regenerative cooling improved the scramjet engine performance by the energy cascade utilization, and the combustion process was supposed to be designed with the cooling process together to utilize the chemical energy of fuel in a more effective way. A maximum value of 11% of the relative yield was obtained with the ideal pyrolysis reaction while a value less than 3% existed in the thermal pyrolysis experiments because of the domination of chemical kinetics rather than chemical thermodynamics in the real experiments. In spite of the difference between the ideal and the present experimental results, the indirect combustion was prospective to achieve a better energy cascade utilization in a chemically recuperated scramjet if the pyrolysis reaction was further optimized. The results in this paper were beneficial for the performance optimization of a regenerative cooling scramjet. - Highlights: • A new method of energy cascade utilization in a chemically recuperated scramjet. • 11% exergy loss is reduced by ideal pyrolysis reaction with indirect combustion. • Regenerative cooling with chemical recuperation can improve engine performance.

Recuperation of the energy released in the G-1, an air-cooled graphite reactor core

International Nuclear Information System (INIS)

Chambadal, P.; Pascal, M.

1955-01-01

The CEA (in his five-year setting plan) has objective among others, the realization of the two first french reactors moderated with graphite. The construction of the G-1 reactor in Marcoule, first french plutonic core, is achieved so that it will diverge in the beginning of 1956 and reach its full power in the beginning of the second semester of the same year. In this report we will detail the specificities of the reactor and in particular its cooling and energy recuperation system. The G-1 reactor being essentially intended to allow the french technicians to study the behavior of an energy installation supply taking its heat in a nuclear source as early as possible. (M.B.) [fr

Modeling studies of multiphase fluid and heat flow processes in nuclear waste isolation

International Nuclear Information System (INIS)

Pruess, K.

1989-01-01

Multiphase fluid and heat flow plays an important role in many problems relating to the disposal of nuclear wastes in geologic media. Examples include boiling and condensation processes near heat-generating wastes, flow of water and formation gas in partially saturated formations, evolution of a free gas phase from waste package corrosion in initially water-saturated environments, and redistribution (dissolution, transport and precipitation) of rock minerals in non-isothermal flow fields. Such processes may strongly impact upon waste package and repository design considerations and performance. This paper summarizes important physical phenomena occurring in multiphase and nonisothermal flows, as well as techniques for their mathematical modeling and numerical simulation. Illustrative applications are given for a number of specific fluid and heat flow problems, including: thermohydrologic conditions near heat-generating waste packages in the unsaturated zone; repositorywide convection effects in the unsaturated zone; effects of quartz dissolution and precipitation for disposal in the saturated zone; and gas pressurization and flow effects from corrosion of low-level waste packages

Simultaneous heat integration and techno-economic optimization of Organic Rankine Cycle (ORC) for multiple waste heat stream recovery

International Nuclear Information System (INIS)

Yu, Haoshui; Eason, John; Biegler, Lorenz T.; Feng, Xiao

2017-01-01

In the past decades, the Organic Rankine Cycle (ORC) has become a promising technology for low and medium temperature energy utilization. In refineries, there are usually multiple waste heat streams to be recovered. From a safety and controllability perspective, using an intermedium (hot water) to recover waste heat before releasing heat to the ORC system is more favorable than direct integration. The mass flowrate of the intermediate hot water stream determines the amount of waste heat recovered and the final hot water temperature affects the thermal efficiency of ORC. Both, in turn, exert great influence on the power output. Therefore, the hot water mass flowrate is a critical decision variable for the optimal design of the system. This study develops a model for techno-economic optimization of an ORC with simultaneous heat recovery and capital cost optimization. The ORC is modeled using rigorous thermodynamics with the concept of state points. The task of waste heat recovery using the hot water intermedium is modeled using the Duran-Grossmann model for simultaneous heat integration and process optimization. The combined model determines the optimal design of an ORC that recovers multiple waste heat streams in a large scale background process using an intermediate heat transfer stream. In particular, the model determines the optimal heat recovery approach temperature (HRAT), the utility load of the background process, and the optimal operating conditions of the ORC simultaneously. The effectiveness of this method is demonstrated with a case study that uses a refinery as the background process. Sensitivity of the optimal solution to the parameters (electricity price, utility cost) is quantified in this paper. - Highlights: • A new model for Organic Rankine cycle design optimization is presented. • Process heat integration and ORC are considered simultaneously. • Rigorous equation oriented models of the ORC are used for accurate results. • Impact of working

Waste heat utilization in agriculture

International Nuclear Information System (INIS)

Horacek, P.

1983-01-01

The Proceedings contain 17 papers presented at meetings of the Working Group for Waste Heat Utilization of the Committee of the European Society of Nuclear Methods in Agriculture of which 7 fall under the INIS scope. The working group met in May 1980 in Brno, Czechoslovakia, in October 1981 in Aberdeen, Scotland and in September 1982 in Brno. (Z.M.)

Promising designs of compact heat exchangers for modular HTRs using the Brayton cycle

International Nuclear Information System (INIS)

Pra, Franck; Tochon, Patrice; Mauget, Christian; Fokkens, Jan; Willemsen, Sander

2008-01-01

The presented study was carried out within the Work Package 2 'Recuperator' of the High Temperature Reactor-E European program. High Temperature gas cooled Reactor concepts with a direct cycle have become potentially interesting for the future. Theoretically, these concepts provide higher efficiency than a classical steam cycle. Within the Brayton cycle the helium/helium recuperator, required to achieve the high efficiency, has to work under very harsh conditions (temperature, pressure, and pressure difference between circuits). Within the project the most promising technologies for the compact recuperator were investigated. First, the requirements for the recuperator to operate under the direct Brayton cycle have been defined. Based on these requirements the various potential technologies available on the market have been investigated. Two particular technologies (HEATRIC Printed Circuit Heat Exchanger, NORDON plate fin concept) have been selected as most promising. For the former, a precise description has been given and a mock-up has been fabricated and tested in the Claire loop at CEA. In the Claire loop the Printed Circuit Heat Exchanger mock-up has been subjected to thermal shocks, which are considered to be representative for a recuperator. Prior to the experimental testing coupled Computational Fluid Dynamic (CFD) and Finite Element analyses have been performed to give insight into the thermal and mechanical behaviour of the mock-ups during the thermal shock. Based on these results the experimental measuring program has been optimized. Upon completion of the tests the experimental and numerical results have been compared. Based on the results from the investigation performed recommendations are given for the full-size recuperator using the selected technologies

Thermodynamic optimization of mixed refrigerant Joule- Thomson systems constrained by heat transfer considerations

International Nuclear Information System (INIS)

Hinze, J F; Klein, S A; Nellis, G F

2015-01-01

Mixed refrigerant (MR) working fluids can significantly increase the cooling capacity of a Joule-Thomson (JT) cycle. The optimization of MRJT systems has been the subject of substantial research. However, most optimization techniques do not model the recuperator in sufficient detail. For example, the recuperator is usually assumed to have a heat transfer coefficient that does not vary with the mixture. Ongoing work at the University of Wisconsin-Madison has shown that the heat transfer coefficients for two-phase flow are approximately three times greater than for a single phase mixture when the mixture quality is between 15% and 85%. As a result, a system that optimizes a MR without also requiring that the flow be in this quality range may require an extremely large recuperator or not achieve the performance predicted by the model. To ensure optimal performance of the JT cycle, the MR should be selected such that it is entirely two-phase within the recuperator. To determine the optimal MR composition, a parametric study was conducted assuming a thermodynamically ideal cycle. The results of the parametric study are graphically presented on a contour plot in the parameter space consisting of the extremes of the qualities that exist within the recuperator. The contours show constant values of the normalized refrigeration power. This ‘map’ shows the effect of MR composition on the cycle performance and it can be used to select the MR that provides a high cooling load while also constraining the recuperator to be two phase. The predicted best MR composition can be used as a starting point for experimentally determining the best MR. (paper)

Heat transfer effects in vertically emplaced high level nuclear waste container

International Nuclear Information System (INIS)

Moujaes, S.F.; Lei, Y.M.

1994-01-01

Modeling free convection heat transfer in an cylindrical annular enclosure is still an active area of research and an important problem to be addressed in the high level nuclear waste repository. For the vertically emplaced waste container, the air gap which is between the container shell and the rock borehole, have an important role of dissipating heat to surrounding rack. These waste containers are vertically emplaced in the borehole 300 meters below ground, and in a horizontal grid of 30 x 8 meters apart. The borehole will be capped after the container emplacement. The expected initial heat generated is between 3--4.74 kW per container depending on the type of waste. The goal of this study is to use a computer simulation model to find the borehole wall, air-gap and the container outer wall temperature distributions

Numerical Modeling of Fin and Tube Heat Exchanger for Waste Heat Recovery

DEFF Research Database (Denmark)

Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

In the present work, multiphysics numerical modeling is carried out to predict the performance of a liquid-gas fin and tube heat exchanger design. Three-dimensional (3D) steady-state numerical model using commercial software COMSOL based on finite element method (FEM) is developed. The study...... associates conjugate heat transfer phenomenon with the turbulent flow to describe the variable temperature and velocity profile. The performance of heat exchanger design is investigated in terms of overall heat transfer coefficient, Nusselt number, Colburn j-factor, flow resistance factor, and efficiency...... between fin and tube. The present numerical model predicts the performance of the heat exchanger design, therefore, can be applied to existing waste heat recovery systems to improve the overall performance with optimized design and process-dependent parameters....

Potential ability of zeolite to generate high-temperature vapor using waste heat

Science.gov (United States)

Fukai, Jun; Wijayanta, Agung Tri

2018-02-01

In various material product industries, a large amount of high temperature steam as heat sources are produced from fossil fuel, then thermal energy retained by condensed water at lower than 100°C are wasted. Thermal energies retained by exhaust gases at lower than 200°C are also wasted. Effective utilization of waste heat is believed to be one of important issues to solve global problems of energy and environment. Zeolite/water adsorption systems are introduced to recover such low-temperature waste heats in this study. Firstly, an adsorption steam recovery system was developed to generate high temperature steam from unused hot waste heat. The system used a new principle that adsorption heat of zeolite/water contact was efficiently extracted. A bench-scaled system was constructed, demonstrating contentious generation of saturated steam nearly 150°C from hot water at 80°C. Energy conservation is expected by returning the generated steam to steam lines in the product processes. Secondly, it was demonstrated that superheated steam/vapor at higher than 200°C could be generated from those at nearly 120°C using a laboratory-scaled setup. The maximum temperature and the time variation of output temperature were successfully estimated using macroscopic heat balances. Lastly, the maximum temperatures were estimated whose saturate air at the relative humidity 20-80% were heated by the present system. Theoretically, air at higher than 200°C was generated from saturate air at higher than 70°C. Consequently, zeolite/water adsorption systems have potential ability to regenerate thermal energy of waste water and exhaust gases.

Management of radioactive wastes with negligible heat generation

International Nuclear Information System (INIS)

Alter, U.

1990-01-01

In the Federal Republic of Germany only one company is responsible for the management of radioactive wastes with negligible heat generations. This is the Company for Nuclear Service (GNS mbH). It was the intention of the competent authorities of the FRG to intensify state control during conditioning, intermediate storage and transport of low- and medium level radioactive waste. A guideline provides that the responsibility of the waste producers and of those concerned with conditioning, storage and transport of radioactive waste is assigned in the individual case and that the qualitative and quantitative registration of all waste streams will be ensured. An overview of the radioactive waste management within the last two years in the FRG is presented. (orig./DG)

An Advanced Light Weight Recuperator for Space Power Systems, Phase II

Data.gov (United States)

National Aeronautics and Space Administration — Closed Brayton Cycle (CBC) space power system is one of the most efficient energy conversion technologies for nuclear and solar electric propulsion. The recuperator...

Advanced Energy and Water Recovery Technology from Low Grade Waste Heat

Energy Technology Data Exchange (ETDEWEB)

Dexin Wang

2011-12-19

The project has developed a nanoporous membrane based water vapor separation technology that can be used for recovering energy and water from low-temperature industrial waste gas streams with high moisture contents. This kind of exhaust stream is widely present in many industrial processes including the forest products and paper industry, food industry, chemical industry, cement industry, metal industry, and petroleum industry. The technology can recover not only the sensible heat but also high-purity water along with its considerable latent heat. Waste heats from such streams are considered very difficult to recover by conventional technology because of poor heat transfer performance of heat-exchanger type equipment at low temperature and moisture-related corrosion issues. During the one-year Concept Definition stage of the project, the goal was to prove the concept and technology in the laboratory and identify any issues that need to be addressed in future development of this technology. In this project, computational modeling and simulation have been conducted to investigate the performance of a nanoporous material based technology, transport membrane condenser (TMC), for waste heat and water recovery from low grade industrial flue gases. A series of theoretical and computational analyses have provided insight and support in advanced TMC design and experiments. Experimental study revealed condensation and convection through the porous membrane bundle was greatly improved over an impermeable tube bundle, because of the membrane capillary condensation mechanism and the continuous evacuation of the condensate film or droplets through the membrane pores. Convection Nusselt number in flue gas side for the porous membrane tube bundle is 50% to 80% higher than those for the impermeable stainless steel tube bundle. The condensation rates for the porous membrane tube bundle also increase 60% to 80%. Parametric study for the porous membrane tube bundle heat transfer

The impact of municipal waste combustion in small heat sources

Science.gov (United States)

Vantúch, Martin; Kaduchová, Katarína; Lenhard, Richard

2016-06-01

At present there is a tendency to make greater use for heating houses for burning solid fuel, such as pieces of wood, coal, coke, local sources of heat to burn natural gas. This tendency is given both the high price of natural gas as well as the availability of cheaper solid fuel. In many cases, in the context saving heating costs, respectively in the context of the disposal of waste is co-incinerated with municipal solid fuels and wastes of different composition. This co entails increased production emissions such as CO (carbon monoxide), NOx (nitrogen oxides), particulate matter (particulate matter), PM10, HCl (hydrogen chloride), PCDD/F (polychlorinated dibenzodioxins and dibenzofurans), PCBs (polychlorinated biphenyls) and others. The experiment was focused on the emission factors from the combustion of fossil fuels in combination with municipal waste in conventional boilers designed to burn solid fuel.

Reversible heat pump and heat recovery; Pac reversible et recuperation de chaleur

Energy Technology Data Exchange (ETDEWEB)

Laurent, M.

1998-10-01

The development of a tights making up workshop with controlled atmosphere in the Bresson and Rande factory (Vigan, Gard, France) has led to a revision and to an upgrading of the power installation of the factory. The 198 knitting machines require an ambient air with a 23 {+-} 2 deg. C temperature and a 65% {+-} 3% humidity level. Cold and hot water production for the supply of the air treatment plant is ensured by a reversible heat pump with a heat recovery system for the limitation of power needs. (J.S.)

Heating a school by means of waste heat from an ice hall

International Nuclear Information System (INIS)

2001-01-01

As the first building in Norway, Gimle school in Halden can be heated by means of a special combination system that gives up waste heat from a nearby ice hall and earth heat. This system will reduce the expenses of the municipality with the equivalent of USD 30 000 per year, or 618 000 kWh. 308 000 kWh comes from the refrigeration plant of the ice hall and 310 000 kWh from the ground. Although the system is both environmentally friendly end energy conserving, financial state support has been refused

Renewable heat: Waste heat, an emerging sector full of resources. An eco-district fed by the heat from a data center; Integrating objectives matching the ambitions, clear and on the long term; High-energy wastes in Brittany: Brest is securing its heat network with multiple energies

International Nuclear Information System (INIS)

Richard, Aude

2017-01-01

This file on renewable heat contains four articles which themes are: waste heat (from incineration plants or industrial sites) is an emerging sector full of resources, which benefits now of a financial subsidy from ADEME, the French organization for energy and environment; an example is given with Chamtor, a highly energy-consuming cereal transformer. The second article presents an urban eco-district in Paris that is fed by the heat issued by a data center. The third article (Integrating objectives matching the ambitions, clear and on the long term) presents some recommendations from the French Renewable Energy Association (SER) towards a better energy valorization of residual wastes. The fourth article presents two examples of energy valorization of wastes in Brittany, one with the valorization of high-energy solid wastes for supplying heat to a milk farm and greenhouses, the other one concerns the development of a heat network supplied by an incineration plant, with a mix of energy sources such as wastes, wood and gas, and a special juridical scheme

Application of Waste Heat Recovery Energy Saving Technology in Reform of UHP-EAF

Science.gov (United States)

Zhao, J. H.; Zhang, S. X.; Yang, W.; Yu, T.

2017-08-01

The furnace waste heat of a company’s existing 4 × 100t ultra-high-power electric arc furnaces is not used and discharged directly of the situation has been unable to meet the national energy-saving emission reduction requirements, and also affected their own competitiveness and sustainable development. In order to make full use of the waste heat of the electric arc furnace, this paper presents an the energy-saving transformation program of using the new heat pipe boiler on the existing ultra-high-power electric arc furnaces for recovering the waste heat of flue gas. The results show that after the implementation of the project can save energy equivalent to 42,349 tons of standard coal. The flue gas waste heat is fully utilized and dust emission concentration is accorded with the standard of Chinese invironmental protection, which have achieved good results.

Drying of bio fuel utilizing waste heat; Torkning av biobraenslen med spillvaerme

Energy Technology Data Exchange (ETDEWEB)

Johansson, Inge; Larsson, Sara; Wennberg, Olle [S.E.P. Scandinavian Energy Project AB, Goeteborg (Sweden)

2004-10-01

Many industries today have large sources of low grade heat (waste heat), however this energy is mainly lost with effluents to air and water. The aim of this study has been to investigate the technical and economical aspects of utilizing this low grade heat to dry biofuel. The project has been mainly focused towards the forest industry since they have both large amounts of biofuel and waste heat available. Drying of biofuel could generate added revenue (or reduced purchase costs) and through that also create larger incentives for further energy saving modifications to the main process. Due to the higher moisture content together with the risk of frozen bark in the winter time, additional fuels (such as oil) to combust bark in the existing boiler. This is mainly the case when mechanical dewatering is not available. Drying of bark results in an added energy value, which makes it possible to combust the bark without additional fuel. The primary energy demand, in the form of electricity and optional additional heating at load peaks, is low when waste heat is used for the drying process. In this way it is possible to increase the biofuel potential, since the primary energy input to the drying process is essentially lower then the increased energy value of the fuel. Drying also decreases the biological degradation of the fuel. Taking all the above into consideration, waste heat drying could result in a 25 % increase of the biofuel potential in the forest industry in Sweden, without additional cutting of wood. A survey has been done to state which commercial technologies are available for biofuel drying with waste heat. An inquiry was sent out to a number of suppliers and included a few different cases. Relations for approximating investment cost as well as electric power demand were created based on the answers from the inquiry. These relations have then been used in the economical evaluations made for a number of cases representing both sawmills and pulp and paper mills

Examination of thermophotovoltaic GaSb cell technology in low and medium temperatures waste heat

Science.gov (United States)

Utlu, Z.; Önal, B. S.

2018-02-01

In this study, waste heat was evaluated and examined by means of thermophotovoltaic systems with the application of energy production potential GaSb cells. The aim of our study is to examine GaSb cell technology at low and medium temperature waste heat. The evaluation of the waste heat to be used in the system is designed to be used in the electricity, industry and iron and steel industry. Our work is research. Graphic analysis is done with Matlab program. The low and medium temperature waste heat graphs applied on the GaSb cell are in the results section. Our study aims to provide a source for future studies.

Exergetic life cycle assessment of cement production process with waste heat power generation

International Nuclear Information System (INIS)

Sui, Xiuwen; Zhang, Yun; Shao, Shuai; Zhang, Shushen

2014-01-01

Highlights: • Exergetic life cycle assessment was performed for the cement production process. • Each system’s efficiency before and after waste heat power generation was analyzed. • The waste heat power generation improved the efficiency of each production system. • It provided technical support for the implementation of energy-saving schemes. - Abstract: The cement industry is an industry that consumes a considerable quantity of resources and energy and has a very large influence on the efficient use of global resources and energy. In this study, exergetic life cycle assessment is performed for the cement production process, and the energy efficiency and exergy efficiency of each system before and after waste heat power generation is investigated. The study indicates that, before carrying out a waste heat power generation project, the objective energy efficiencies of the raw material preparation system, pulverized coal preparation system and rotary kiln system are 39.4%, 10.8% and 50.2%, respectively, and the objective exergy efficiencies are 4.5%, 1.4% and 33.7%, respectively; after carrying out a waste heat power generation project, the objective energy efficiencies are 45.8%, 15.5% and 55.1%, respectively, and the objective exergy efficiencies are 7.8%, 2.8% and 38.1%, respectively. The waste heat power generation project can recover 3.7% of the total input exergy of a rotary kiln system and improve the objective exergy efficiencies of the above three systems. The study can identify degree of resource and energy utilization and the energy-saving effect of a waste heat power generation project on each system, and provide technical support for managers in the implementation of energy-saving schemes

Modeling studies for multiphase fluid and heat flow processes in nuclear waste isolation

International Nuclear Information System (INIS)

Pruess, K.

1988-07-01

Multiphase fluid and heat flow plays an important role in many problems relating to the disposal of nuclear wastes in geologic media. Examples include boiling and condensation processes near heat-generating wastes, flow of water and formation gas in partially saturated formations, evolution of a free gas phase from waste package corrosion in initially water-saturated environments, and redistribution (dissolution, transport, and precipitation) of rock minerals in non-isothermal flow fields. Such processes may strongly impact upon waste package and repository design considerations and performance. This paper summarizes important physical phenomena occurring in multiphase and nonisothermal flows, as well as techniques for their mathematical modeling and numerical simulation. Illustrative applications are given for a number of specific fluid and heat flow problems, including: thermohydrologic conditions near heat-generating waste packages in the unsaturated zone; repository-wide convection effects in the unsaturated zone; effects of quartz dissolution and precipitation for disposal in the saturated zone; and gas pressurization and flow corrosion of low-level waste packages. 34 refs; 7 figs; 2 tabs

Waste-heat recovery potential in Turkish textile industry. Case study for city of Bursa

Energy Technology Data Exchange (ETDEWEB)

Pulat, E.; Etemoglu, A.B.; Can, M. [Uludag University, Faculty of Engineering and Architecture, Mechanical Engineering Department, Gorukle, TR-16059, Bursa (Turkey)

2009-04-15

Textile sector of Turkey has a large production capacity and it is one of the important sectors. Many industrial heating processes generate waste energy in textile industry. Therefore, there is a tremendous waste-heat potential to utilize in textile applications. This study assesses the potential of waste-heat obtained from particularly dyeing process at textile industry in Bursa where textile center of Turkey. Energy consumptions could be decreased by using of waste-heat recovery systems (WHRSs). A thermodynamic analysis is performed in this study. An exergy-based approach is performed for optimizing the effective working conditions for WHRSs with water-to-water shell and tube heat exchanger. The payback period is found to be less than 6 months. The variations of the parameters which affect the system performance such as waste-water inlet temperature, mass flow rate, cooling water inlet pressure and dead state conditions are examined respectively. The results of the analysis show that the exergy destruction rate and economical profit increase with increasing of mass flow rate of the waste water. Similarly, exergy destruction rate, effectiveness and economical profit increase while the second law efficiency decreases as the waste-water inlet temperature increases. (author)

A mixed integer linear programming model for integrating thermodynamic cycles for waste heat exploitation in process sites

International Nuclear Information System (INIS)

Oluleye, Gbemi; Smith, Robin

2016-01-01

Highlights: • MILP model developed for integration of waste heat recovery technologies in process sites. • Five thermodynamic cycles considered for exploitation of industrial waste heat. • Temperature and quantity of multiple waste heat sources considered. • Interactions with the site utility system considered. • Industrial case study presented to illustrate application of the proposed methodology. - Abstract: Thermodynamic cycles such as organic Rankine cycles, absorption chillers, absorption heat pumps, absorption heat transformers, and mechanical heat pumps are able to utilize wasted thermal energy in process sites for the generation of electrical power, chilling and heat at a higher temperature. In this work, a novel systematic framework is presented for optimal integration of these technologies in process sites. The framework is also used to assess the best design approach for integrating waste heat recovery technologies in process sites, i.e. stand-alone integration or a systems-oriented integration. The developed framework allows for: (1) selection of one or more waste heat sources (taking into account the temperatures and thermal energy content), (2) selection of one or more technology options and working fluids, (3) selection of end-uses of recovered energy, (4) exploitation of interactions with the existing site utility system and (5) the potential for heat recovery via heat exchange is also explored. The methodology is applied to an industrial case study. Results indicate a systems-oriented design approach reduces waste heat by 24%; fuel consumption by 54% and CO_2 emissions by 53% with a 2 year payback, and stand-alone design approach reduces waste heat by 12%; fuel consumption by 29% and CO_2 emissions by 20.5% with a 4 year payback. Therefore, benefits from waste heat utilization increase when interactions between the existing site utility system and the waste heat recovery technologies are explored simultaneously. The case study also shows

Evaluation the microwave heating of spinel crystals in high-level waste glass

Energy Technology Data Exchange (ETDEWEB)

Christian, J. H. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River Ecology Lab. (SREL); Washington, A. L. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River Ecology Lab. (SREL)

2015-08-18

In this report, the microwave heating of a crystal-free and a partially (24 wt%) trevorite-crystallized waste glass simulant were evaluated. The results show that a 500 mg piece of partially crystallized waste glass can be heated from room-temperature to above 1600 °C (as measured by infrared radiometry) within 2 minutes using a single mode, highly focused, 2.45 GHz microwave, operating at 300 W. X-ray diffraction measurements show that the partially crystallized glass experiences an 87 % reduction in trevorite following irradiation and thermal quenching. When a crystal-free analogue of the same waste glass simulant composition is exposed to the same microwave radiation it could not be heated above 450 °C regardless of the heating time.

Nuclear heat-load limits for above-grade storage of solid transuranium wastes

International Nuclear Information System (INIS)

Clontz, B.G.

1978-06-01

Nuclear safety and heat load limits were established for above-grade storage of transuranium (TRU) wastes. Nuclear safety limits were obtained from a study by J.L. Forstner and are summarized. Heat load limits are based on temperature calculations for TRU waste drums stored in concrete containers (hats), and results are summarized. Waste already in storage is within these limits. The limiting factors for individual drum heat load limits were (1) avoidance of temperatures in excess of 190 0 F (decomposition temperature of anion resin) when anion resin is present in a concrete hat, and (2) avoidance of temperatures in excess of 450 0 F (ignition temperature of paper) at any point inside a waste drum. The limiting factor for concrete had heat load limits was avoidance of temperatures in excess of 265 0 F (melt point of high density polyethylene) at the drum liners. A temperature profile for drums and hats filled to recommended limits is shown. Equations and assumptions used were conservative

Waste heat recovery options in a large gas-turbine combined power plant

Science.gov (United States)

Upathumchard, Ularee

This study focuses on power plant heat loss and how to utilize the waste heat in energy recovery systems in order to increase the overall power plant efficiency. The case study of this research is a 700-MW natural gas combined cycle power plant, located in a suburban area of Thailand. An analysis of the heat loss of the combustion process, power generation process, lubrication system, and cooling system has been conducted to evaluate waste heat recovery options. The design of the waste heat recovery options depends to the amount of heat loss from each system and its temperature. Feasible waste heat sources are combustion turbine (CT) room ventilation air and lubrication oil return from the power plant. The following options are being considered in this research: absorption chillers for cooling with working fluids Ammonia-Water and Water-Lithium Bromide (in comparison) and Organic Rankine Cycle (ORC) with working fluids R134a and R245fa. The absorption cycles are modeled in three different stages; single-effect, double-effect and half-effect. ORC models used are simple ORC as a baseline, ORC with internal regenerator, ORC two-phase flash expansion ORC and ORC with multiple heat sources. Thermodynamic models are generated and each system is simulated using Engineering Equation Solver (EES) to define the most suitable waste heat recovery options for the power plant. The result will be synthesized and evaluated with respect to exergy utilization efficiency referred as the Second Law effectiveness and net output capacity. Results of the models give recommendation to install a baseline ORC of R134a and a double-effect water-lithium bromide absorption chiller, driven by ventilation air from combustion turbine compartment. The two technologies yield reasonable economic payback periods of 4.6 years and 0.7 years, respectively. The fact that this selected power plant is in its early stage of operation allows both models to economically and effectively perform waste heat

Numerical modeling of heat outflux from a vitrified high level waste

International Nuclear Information System (INIS)

Aravind, Arun; Jayaraj, Aparna; Seshadri, H.; Balasubramaniyan, V.

2018-01-01

Heat generating vitrified high-level waste is initially stored in interim storage facility with adequate cooling for sufficient period of time, and then proposed to be disposed of in deep geological repositories. Heat flux from the waste form can cause thermo mechanical changes within the disposal module and also in the surrounding rock. It may change the permeability of rock fractures over a period of time. It is very essential to study the long term performance of deep geological repository to build confidence in the design and over all operation of the disposal facility. In this study a numerical model was developed to study the temperature distribution in the waste matrix and also the heat out flux to the surrounding rock matrix

Averthermodynamic analysis of waste heat recovery for cooling systems in hybrid and electric vehicles

Energy Technology Data Exchange (ETDEWEB)

Javani, N.; Dincer, I.; Naterer, G.F. [Faculty of Engineering and Applied Science, University of Ontario Institute of Technology (Canada)], email: nader.javani@uoit.ca

2011-07-01

The transportation sector is a heavy consumer of energy and better energy use is needed to reduce fuel consumption. One way to improve energy usage is to recover waste heat for cabin heating, cooling, or to produce electricity. The aim of this paper is to examine the use of waste heat in hybrid electric vehicles (HEV) and electric vehicles for cooling purposes using an ejector cooling cycle and an absorption cooling cycle. Energy and exergy analyses were conducted using waste heat from the battery pack and the exhaust gases to power the boiler and generator. Results showed that waste energy from the battery pack does not provide enough energy to produce cabin cooling but that exhaust gases can produce 7.32 kW and 7.91 kW cooling loads in the ejector and absorption systems. This study demonstrated that both ejector and absorption systems can reduce energy consumption in vehicles through the use of waste heat from exhaust gases.

A CFD study on the dust behaviour in a metallurgical waste-heat boiler

Energy Technology Data Exchange (ETDEWEB)

Yongxiang, Yang; Jokilaakso, A [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

1998-12-31

A waste-heat boiler forms an essential part for the treatment of high temperature flue-gases in most metallurgical processes. Flue-dust carried by the furnace off-gas has to be captured efficiently in the waste-heat boilers before entering the downstream gas purification equipment. Flue dust may accumulate and foul on the heat transfer surfaces such as tube-walls, narrow conjunctions between the boiler and the furnace uptake, and thus may cause smelter shutdown, and interrupt the production. A commercial CFD package is used as the major tool on modelling the dust flow and settling in the waste-heat boiler of an industrial copper flash smelter. In the presentation, dust settling behaviour is illustrated for a wide range of particle sizes, and dust capture efficiency in the radiation section of the boiler for different particle sizes has been shown with the transient simulation. The simulation aims at providing detailed information of dust behaviour in the waste-heat boiler in sulphide smelting. (author) 11 refs.

A CFD study on the dust behaviour in a metallurgical waste-heat boiler

Energy Technology Data Exchange (ETDEWEB)

Yang Yongxiang; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

1997-12-31

A waste-heat boiler forms an essential part for the treatment of high temperature flue-gases in most metallurgical processes. Flue-dust carried by the furnace off-gas has to be captured efficiently in the waste-heat boilers before entering the downstream gas purification equipment. Flue dust may accumulate and foul on the heat transfer surfaces such as tube-walls, narrow conjunctions between the boiler and the furnace uptake, and thus may cause smelter shutdown, and interrupt the production. A commercial CFD package is used as the major tool on modelling the dust flow and settling in the waste-heat boiler of an industrial copper flash smelter. In the presentation, dust settling behaviour is illustrated for a wide range of particle sizes, and dust capture efficiency in the radiation section of the boiler for different particle sizes has been shown with the transient simulation. The simulation aims at providing detailed information of dust behaviour in the waste-heat boiler in sulphide smelting. (author) 11 refs.

Direct waste heat recovery via thermoelectric materials - chosen issues of the thermodynamic description

International Nuclear Information System (INIS)

Kolasiński, Piotr; Kolasińska, Ewa

2016-01-01

The effective waste heat recovery is one of the present-day challenges in the industry and power engineering. The energy systems dedicated for waste heat conversion into electricity are usually characterized by low efficiency and are complicated in the design. The possibility of waste heat recovery via thermoelectric materials may be an interesting alternative to the currently used technologies. In particular, due to their material characteristics, conducting polymers may be competitive when compared with the power machinery and equipment. These materials can be used in a wide range of the geometries e.g. the bulk products, thin films, pristine form or composites and the others. In this article, the authors present selected issues related to the mathematical and thermodynamic description of the heat transfer processes in the thermoelectric materials dedicated for the waste heat recovery. The link of these models with electrical properties of the material and a material solution based on a conducting polymer have also been presented in this paper. (paper)

Rankine cycle waste heat recovery system

Science.gov (United States)

Ernst, Timothy C.; Nelson, Christopher R.

2014-08-12

This disclosure relates to a waste heat recovery (WHR) system and to a system and method for regulation of a fluid inventory in a condenser and a receiver of a Rankine cycle WHR system. Such regulation includes the ability to regulate the pressure in a WHR system to control cavitation and energy conversion.

Sea water desalination utilizing waste heat by low temperature evaporation

International Nuclear Information System (INIS)

Raha, A.; Srivastava, A.; Rao, I.S.; Majumdar, M.; Srivastava, V.K.; Tewari, P.K.

2007-01-01

Economics of a process is controlled by management of energy and resources. Fresh water has become most valued resource in industries. Desalination is a process by which fresh water resource is generated from sea water or brackish water, but it is an energy intensive process. The energy cost contributes around 25-40% to the total cost of the desalted water. Utilization of waste heat from industrial streams is one of the ecofriendly ways to produce low cost desalted water. Keeping this in mind Low Temperature Evaporation (LTE) desalination technology utilizing low quality waste heat in the form of hot water (as low as 50 deg C) or low pressure steam (0.13 bar) has been developed for offshore and land based applications to produce high purity water (conductivity < 2μS/cm) from sea water. The probability of the scale formation is practically eliminated by operating it at low temperature and controlling the brine concentration. It also does not require elaborate chemical pretreatment of sea water except chlorination, so it has no environmental impact. LTE technology has found major applications in nuclear reactors where large quantity of low quality waste heat is available to produce high quality desalted water for make up water requirement replacing conventional ion exchange process. Successful continuous operation of 30 Te/day LTE desalination plant utilizing waste heat from nuclear research reactor has demonstrated the safety, reliability, extreme plant availability and economics of nuclear desalination by LTE technology. It is also proposed to utilize waste heat from Main Heat Transport (MHT) purification circuit of Advanced Heavy Water Reactor (AHWR) to produce about 250 Te/ day high quality desalinated water by Low Temperature Evaporation (LTE) process for the reactor make up and plant utilization. Recently we have commissioned a 50 Te/day 2-effect low temperature desalination plant with cooling tower where the specific energy and cooling water requirement are

Electrical Energy Harvesting from Cooker’s Wasted Heat with Using Conduction Cooling

Directory of Open Access Journals (Sweden)

Amouzard Mahdiraji Wincent Ghafour

2018-01-01

Full Text Available In order meet the demand of electricity in current era, the need for new sources of energy even in very minimal amount, could be done with proper research and technology advancement in order to convert as much wasted energy as possible. Collecting and analyses cooker’s wasted heat as a main wasted energy source become the main interest for this research. This application can be installed either in household usage or commercial usage. Based on majority stove in household datasheet it shown that the efficiency of the stove is approximately 50%. With half of the efficiency turn into wasted heat, this application is suitable for thermoelectric generator (TEG to harvest the heat. The objective of this research is to determine whether the thermoelectric generator (TEG would able to power the 3V LED light as a small lighting system in household. Several designs with five TEGs in series circuit are tested to the application to analyses which method generated a better result. Since this research only focus in using a conduction cooling, aluminum heat sink will be utilized either for heat absorption or heat rejection. The maximum temperature differences between hot side and cold side is 209.83 °C with average power approximately 0.1 W.

Industrial Waste Heat Recovery - Potential Applications, Available Technologies and Crosscutting R&D Opportunities

Energy Technology Data Exchange (ETDEWEB)

Thekdi, Arvind [E3M Inc, North Potomac, MD (United States); Nimbalkar, Sachin U. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-01-01

The purpose of this report was to explore key areas and characteristics of industrial waste heat and its generation, barriers to waste heat recovery and use, and potential research and development (R&D) opportunities. The report also provides an overview of technologies and systems currently available for waste heat recovery and discusses the issues or barriers for each. Also included is information on emerging technologies under development or at various stages of demonstrations, and R&D opportunities cross-walked by various temperature ranges, technology areas, and energy-intensive process industries.

Modelling temperature-dependent heat production over decades in High Arctic coal waste rock piles

DEFF Research Database (Denmark)

Hollesen, Jørgen; Elberling, Bo; Jansson, P.E.

2011-01-01

Subsurface heat production from oxidation of pyrite is an important process that may increase subsurface temperatures within coal waste rock piles and increase the release of acid mine drainage, AMD. Waste rock piles in the Arctic are especially vulnerable to changes in subsurface temperatures...... such as heat production from coal oxidation may be equally important....... as the release of AMD normally is limited by permafrost. Here we show that temperatures within a 20 year old heat-producing waste rock pile in Svalbard (78°N) can be modelled by the one-dimensional heat and water flow model (CoupModel) with a new temperature-dependent heat-production module that includes both...

A Thermoelectric Waste-Heat-Recovery System for Portland Cement Rotary Kilns

Science.gov (United States)

Luo, Qi; Li, Peng; Cai, Lanlan; Zhou, Pingwang; Tang, Di; Zhai, Pengcheng; Zhang, Qingjie

2015-06-01

Portland cement is produced by one of the most energy-intensive industrial processes. Energy consumption in the manufacture of Portland cement is approximately 110-120 kWh ton-1. The cement rotary kiln is the crucial equipment used for cement production. Approximately 10-15% of the energy consumed in production of the cement clinker is directly dissipated into the atmosphere through the external surface of the rotary kiln. Innovative technology for energy conservation is urgently needed by the cement industry. In this paper we propose a novel thermoelectric waste-heat-recovery system to reduce heat losses from cement rotary kilns. This system is configured as an array of thermoelectric generation units arranged longitudinally on a secondary shell coaxial with the rotary kiln. A mathematical model was developed for estimation of the performance of waste heat recovery. Discussions mainly focus on electricity generation and energy saving, taking a Φ4.8 × 72 m cement rotary kiln as an example. Results show that the Bi2Te3-PbTe hybrid thermoelectric waste-heat-recovery system can generate approximately 211 kW electrical power while saving 3283 kW energy. Compared with the kiln without the thermoelectric recovery system, the kiln with the system can recover more than 32.85% of the energy that used to be lost as waste heat through the kiln surface.

Heat exchanger modeling and identification for control of waste heat recovery systems in diesel engines

NARCIS (Netherlands)

Feru, E.; Willems, F.P.T.; Rojer, C.; Jager, B. de; Steinbuch, M.

2013-01-01

To meet future CO2 emission targets, Waste Heat Recovery systems have recently attracted much attention for automotive applications, especially for long haul trucks. This paper focuses on the development of a dynamic counter-flow heat exchanger model for control purposes. The model captures the

Waste Heat-to-Power Using Scroll Expander for Organic Rankine Bottoming Cycle

Energy Technology Data Exchange (ETDEWEB)

Dieckmann, John [TIAX LLC, Lexington, MA (United States); Smutzer, Chad [TIAX LLC, Lexington, MA (United States); Sinha, Jayanti [TIAX LLC, Lexington, MA (United States)

2017-05-30

The objective of this program was to develop a novel, scalable scroll expander for conversion of waste heat to power; this was accomplished and demonstrated in both a bench-scale system as well as a full-scale system. The expander is a key component in Organic Rankine Cycle (ORC) waste heat recovery systems which are used to convert medium-grade waste heat to electric power in a wide range of industries. These types of waste heat recovery systems allow for the capture of energy that would otherwise just be exhausted to the atmosphere. A scroll expander has the benefit over other technologies of having high efficiency over a broad range of operating conditions. The speed range of the TIAX expander (1,200 to 3,600 RPM) enables the shaft power output to directly drive an electric generator and produce 60 Hz electric power without incurring the equipment costs or losses of electronic power conversion. This greatly simplifies integration with the plant electric infrastructure. The TIAX scroll expander will reduce the size, cost, and complexity of a small-scale waste heat recovery system, while increasing the system efficiency compared to the prevailing ORC technologies at similar scale. During this project, TIAX demonstrated the scroll expander in a bench-scale test setup to have isentropic efficiency of 70-75% and operated it successfully for ~200 hours with minimal wear. This same expander was then installed in a complete ORC system driven by a medium grade waste heat source to generate 5-7 kW of electrical power. Due to funding constraints, TIAX was unable to complete this phase of testing, although the initial results were promising and demonstrated the potential of the technology.

Model predictive control of a waste heat recovery system for automotive diesel engines

NARCIS (Netherlands)

Feru, E.; Willems, F.P.T.; de Jager, A.G.; Steinbuch, M.

2014-01-01

In this paper, a switching Model Predictive Control strategy is designed for an automotive Waste Heat Recovery system with two parallel evaporators. The objective is to maximize Waste Heat Recovery system output power, while satisfying safe operation under highly dynamic disturbances from the

Heat exchanger with dirt separator for the use of the heat energy of waste water

Energy Technology Data Exchange (ETDEWEB)

1975-11-13

Well-known heat exchanger systems consist of separate heat exchangers and dirt separators. In the case here in question both devices form a unit. A finned tube heat exchanger is positioned in the center of the dirt separator and is given extra protection through deflection sheets. A safety overflow is supplied so that no residue can appear in the waste water line when decanting.

EMISSION AND TRENDS IN RECLAIMING WASTE HEAT IN INDUSTRIAL INSTALATIONS

Directory of Open Access Journals (Sweden)

Lech Hys

2013-04-01

Full Text Available The article presents the analysis of waste heat emission in a typical industrial installation. On the basis of the process monitoring system, periodic analyses of fumes composition, installation process manual and the conducted measurements of the heat fluxes from individual sources emitting heat on the way of natural convection from the devices’ coats and forced convection in the fumes flux were calculated. According to the authors the heat of temperature 140–155 °C and surface power density 860–970 W/m2 emitted by devices’ covers can be reclaimed in ORC techniques, Peltier’s modules and the systems realising Stirling cycle. Part of the waste heat included in fumes, which makes c.a. 76% of the total emission from the installation, should be returned to the process of fuel oxidation, what will reduce the emission by c.a. 18% and the volume of consumed fuel by c.a. 25 m3 CH4/h, according to the presented calculations.

Impact of the amount of working fluid in loop heat pipe to remove waste heat from electronic component

Directory of Open Access Journals (Sweden)

Smitka Martin

2014-03-01

Full Text Available One of the options on how to remove waste heat from electronic components is using loop heat pipe. The loop heat pipe (LHP is a two-phase device with high effective thermal conductivity that utilizes change phase to transport heat. It was invented in Russia in the early 1980’s. The main parts of LHP are an evaporator, a condenser, a compensation chamber and a vapor and liquid lines. Only the evaporator and part of the compensation chamber are equipped with a wick structure. Inside loop heat pipe is working fluid. As a working fluid can be used distilled water, acetone, ammonia, methanol etc. Amount of filling is important for the operation and performance of LHP. This work deals with the design of loop heat pipe and impact of filling ratio of working fluid to remove waste heat from insulated gate bipolar transistor (IGBT.

Electron energy recuperation in gyrodevices

International Nuclear Information System (INIS)

Savilov, A. V.; Nusinovich, G. S.; Sinitsyn, O. V.

2008-01-01

For many applications of gyrodevices, it is extremely important to increase their overall efficiency and reduce the power consumption. Therefore, at present, there are many gyrotrons operating with depressed collectors. These gyrotrons and their depressed collectors are typically designed with the use of available numerical codes. This paper is devoted to the analysis of the energy recuperation in gyrotrons, which is performed with the use of the Hamiltonian formalism. Such consideration gives some insight into the physics of gyrodevices and can be useful for estimating the benefits from utilizing depressed collectors. Both single-cavity gyromonotrons and multicavity gyrodevices in which the last cavity is excited by a prebunched beam are analyzed. Special attention is paid to a three-cavity, frequency-quadrupling gyrodevice.

Analysis of vibroprotection characteristics of pneumatic relaxation seat suspension with capability of vibration energy recuperation

Directory of Open Access Journals (Sweden)

Lyashenko Mikhail

2017-01-01

Full Text Available This paper proposes mechanism and control algorithm for pneumatic relaxation system of suspension with vibration energy recuperation applied to standard vehicle operator seat (“Sibeko” company. Mathematical model of the seat pneumatic relaxation suspension with two additional air volumes was created. Pneumatic motor – recuperator activated by means of air flow from the one additional volume to another is installed in air piping between additional volumes. Computational research was made in Matlab/Simulink. Amplitude-frequency characteristics of transmission coefficient for standard and proposed suspensions were plotted for preliminary evaluation of vibration protection properties of seat suspension. Performed comparative analysis of amplitude-frequency characteristics shows that noticeable improvement of vibration protection properties of pneumatic relaxation suspension system with vibration energy recuperation in comparison with standard system both in region of resonance disturbances and in above-resonance region. Main ways for further improvement of vibration protection properties of proposed system were marked out.

Waste-heat disposal from US geothermal power plants: An update

Science.gov (United States)

Robertson, R. C.

1982-05-01

Some of the more interesting and significant methods that are currently being studied in the US for reducing waste heat dissipation system costs and water consumption are: (1) allowing plant power output to vary with ambient conditions; (2) use of ammonia to transport waste heat from the turbine condenser to air-cooled coils; (3) development of a plastic-membrane type wet/dry tower; (4) marketing of steam turbines that can tolerate a wider range of back pressure; (5) use of circulating water storage to delay heat dissipation until more favorable conditions exist; (6) development of tubes with enhanced heat transfer surfaces to reduce condenser capital costs; and (7) use of evaporative condensers to reduce costs in binary cycles. Many of these projects involve large scale tests that are now fully installed and producing some preliminary data.

Waste heat discharges in the aquatic environment -- impact and monitoring 2

International Nuclear Information System (INIS)

Kamath, P.R.

1980-01-01

Studies on ecological impacts, on fishes in particular, of waste heat discharges in the aquatic environment are briefly reviewed. These studies cover the susceptibility of fishes to disease and predation, population biology, parasite proliferation and its impact on fishes, synergistic effects due to heat and other stresses such as chemicals, pollutant, lowering of saturation limit of dissolved oxygen at elevated temperature and radioactivity. Experiences of monitoring waste heat discharges at the Rajasthan Atomic Power Station (RAPS) and the Tarapur Atomic Power Station (TAPS) are presented. Entrainment losses and impingement losses are also reviewed. Requirements for thermal monitoring are mentioned. (M.G.B.)

Thermoelectric automotive waste heat energy recovery using maximum power point tracking

International Nuclear Information System (INIS)

Yu Chuang; Chau, K.T.

2009-01-01

This paper proposes and implements a thermoelectric waste heat energy recovery system for internal combustion engine automobiles, including gasoline vehicles and hybrid electric vehicles. The key is to directly convert the heat energy from automotive waste heat to electrical energy using a thermoelectric generator, which is then regulated by a DC-DC Cuk converter to charge a battery using maximum power point tracking. Hence, the electrical power stored in the battery can be maximized. Both analysis and experimental results demonstrate that the proposed system can work well under different working conditions, and is promising for automotive industry.

Research of waste heat energy efficiency for absorption heat pump recycling thermal power plant circulating water

Science.gov (United States)

Zhang, Li; Zhang, Yu; Zhou, Liansheng; E, Zhijun; Wang, Kun; Wang, Ziyue; Li, Guohao; Qu, Bin

2018-02-01

The waste heat energy efficiency for absorption heat pump recycling thermal power plant circulating water has been analyzed. After the operation of heat pump, the influences on power generation and heat generation of unit were taken into account. In the light of the characteristics of heat pump in different operation stages, the energy efficiency of heat pump was evaluated comprehensively on both sides of benefits belonging to electricity and benefits belonging to heat, which adopted the method of contrast test. Thus, the reference of energy efficiency for same type projects was provided.

A Study of Ballast Water Treatment Using Engine Waste Heat

Science.gov (United States)

Balaji, Rajoo; Yaakob, Omar; Koh, Kho King; Adnan, Faizul Amri bin; Ismail, Nasrudin bin; Ahmad, Badruzzaman bin; Ismail, Mohd Arif bin

2018-05-01

Heat treatment of ballast water using engine waste heat can be an advantageous option complementing any proven technology. A treatment system was envisaged based on the ballast system of an existing, operational crude carrier. It was found that the available waste heat could raise the temperatures by 25 °C and voyage time requirements were found to be considerable between 7 and 12 days to heat the high volumes of ballast water. Further, a heat recovery of 14-33% of input energies from exhaust gases was recorded while using a test rig arrangement representing a shipboard arrangement. With laboratory level tests at temperature ranges of around 55-75 °C, almost complete species mortalities for representative phytoplankton, zooplankton and bacteria were observed while the time for exposure varied from 15 to 60 s. Based on the heat availability analyses for harvesting heat from the engine exhaust gases(vessel and test rig), heat exchanger designs were developed and optimized using Lagrangian method applying Bell-Delaware approaches. Heat exchanger designs were developed to suit test rig engines also. Based on these designs, heat exchanger and other equipment were procured and erected. The species' mortalities were tested in this mini-scale arrangement resembling the shipboard arrangement. The mortalities realized were > 95% with heat from jacket fresh water and exhaust gases alone. The viability of the system was thus validated.

40 CFR 63.6092 - Are duct burners and waste heat recovery units covered by subpart YYYY?

Science.gov (United States)

2010-07-01

... Combustion Turbines What This Subpart Covers § 63.6092 Are duct burners and waste heat recovery units covered by subpart YYYY? No, duct burners and waste heat recovery units are considered steam generating units... 40 Protection of Environment 12 2010-07-01 2010-07-01 true Are duct burners and waste heat...

RF cavity for the Novosibirsk race-track microtron-recuperator

International Nuclear Information System (INIS)

Gavrilov, N.; Kuptsov, I.; Kurkin, G.; Mironenko, L.; Petrov, V.; Sedlyarov, I.; Veshcherevich, V.

1994-01-01

Geometry, engineering design and characteristics of a 181 MHz RF cavity are described. The cavity has copper clad stainless steel walls and has a Q of 42,000 and a shunt impedance of 8.5 MOhm. The cavities of that type are parts of an RF system of a CW race-track microtron-recuperator (RTMR). 10 refs.; 16 figs.; 1 tab

A systematic method to customize an efficient organic Rankine cycle (ORC) to recover waste heat in refineries

International Nuclear Information System (INIS)

Yu, Haoshui; Feng, Xiao; Wang, Yufei; Biegler, Lorenz T.; Eason, John

2016-01-01

Highlights: • Multiple waste heat streams in refinery are recovered for an ORC using a hot water intermediate. • WHCC and GCC are used to identify opportunities to save utility and/or upgrade waste heat. • The methods consider the interaction between the HEN and ORC in an integrated manner. - Abstract: Organic Rankine cycles (ORCs) convert low temperature waste heat into power. When there are multiple waste heat sources in a refinery, operability and safety considerations may make it more practical to use hot water as the medium to recover waste heat. The hot water stream can then release the heat to the organic working fluid in an ORC system. In this paper, how to customize an efficient ORC for a heat exchanger network (HEN) to optimally recover multiple strands of waste heat is investigated. Because the heat exchanger network structure, the hot water loop, and ORC system interact with each other, the coordination and synthesis of these systems ought to be considered simultaneously to maximize the energy performance. A methodology is proposed using the waste heat composite curve (WHCC) and grand composite curve (GCC) to diagnose inefficiencies in an existing heat exchanger network. In addition, the WHCC can be used to solve the problem of the tradeoff between waste heat quality and quantity recovered with an intermediate stream. WHCCs are classified into two types, and procedures for designing the recovery network for each type are presented while considering the interaction with working fluid selection. The methods proposed in this paper can help engineers diagnose problems with the original heat exchanger network, and determine the flowrate of hot water, the structure of the waste heat recovery network, the best working fluid and the operating conditions of ORC system in an integrated manner. The ideas are applied to an illustrative case study in collaboration with Sinopec. The case study shows the effectiveness of this method and compares different

Waste Heat Recovery from a High Temperature Diesel Engine

Science.gov (United States)

Adler, Jonas E.

Government-mandated improvements in fuel economy and emissions from internal combustion engines (ICEs) are driving innovation in engine efficiency. Though incremental efficiency gains have been achieved, most combustion engines are still only 30-40% efficient at best, with most of the remaining fuel energy being rejected to the environment as waste heat through engine coolant and exhaust gases. Attempts have been made to harness this waste heat and use it to drive a Rankine cycle and produce additional work to improve efficiency. Research on waste heat recovery (WHR) demonstrates that it is possible to improve overall efficiency by converting wasted heat into usable work, but relative gains in overall efficiency are typically minimal ( 5-8%) and often do not justify the cost and space requirements of a WHR system. The primary limitation of the current state-of-the-art in WHR is the low temperature of the engine coolant ( 90 °C), which minimizes the WHR from a heat source that represents between 20% and 30% of the fuel energy. The current research proposes increasing the engine coolant temperature to improve the utilization of coolant waste heat as one possible path to achieving greater WHR system effectiveness. An experiment was performed to evaluate the effects of running a diesel engine at elevated coolant temperatures and to estimate the efficiency benefits. An energy balance was performed on a modified 3-cylinder diesel engine at six different coolant temperatures (90 °C, 100 °C, 125 °C, 150 °C, 175 °C, and 200 °C) to determine the change in quantity and quality of waste heat as the coolant temperature increased. The waste heat was measured using the flow rates and temperature differences of the coolant, engine oil, and exhaust flow streams into and out of the engine. Custom cooling and engine oil systems were fabricated to provide adequate adjustment to achieve target coolant and oil temperatures and large enough temperature differences across the

FY 2000 International energy use rationalization project. International technology dissemination project for improving energy consumption efficiency (Green helmet project for steel heating furnaces in Thailand); 2000 nendo kokusai energy shiyo gorika nado taisaku jigyo chosa hokokusho. Kokusai energy shohi koritsuka nado gijutsu fukyu jigyo (Green helmet jigyo (Tai: kozai kanetsuro))

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

The project for energy saving dissemination activities and technological assistance for Thailand is carried out, and the FY 2000 results are reported. For Siam Iron and Steel (SISCO), the experts are dispatched for reviewing the operating conditions of the facilities constructed by the model project, their maintenance and examination, time series diagnosis of the recuperator performance, and providing technical assistance for fuel consumption and high-load combustion of the downstream unit. Furthermore, the site survey and technical assistance are provided for two newly selected Thai steel enterprises, Sahaviriya Steel Industries Public Co. (SSI) and the Bangkok Iron and Steel Works Co. (BISW). For SSI, it is predicted that energy of approximately 50Mcal/ton can be saved by, e.g., enhancement of waste heat recovery, enhancement of heat insulation of skid pipes, introduction of steel discharging temperature prediction system, and combustion control. For BISW, it is predicted that energy of approximately 25Mcal/ton can be saved by, e.g., enhancement of waste heat recovery and reduction of heat loss in the waste gas. (NEDO)

Fluidized-bed incineration plant equipped with waste heat boilers. Developed for mid-size municipalities

Energy Technology Data Exchange (ETDEWEB)

Handa, Hitoshi

1988-01-20

A fluidized bed incineration plant with a waste heat boiler was installed to dispose wastes in Sakura City on March, 1987 and has waste disposing capacity of 120tons/d. Sands are fluidized in the furnace at 700-800/sup 0/C and wastes are burned completely for a short time. The waste heat boiler is used to utilize waste heat to send steam to aquiculturing farms and hot water to the community plaza and further supplies steam to two 90kW back pressure turbines for driving forced draft fan used for the incineration plant. Harmful gases in waste gas are removed by the harmful gas eliminator to lower HCl to 120ppm or less and K value of SOx to 9.0 or less and then cleaned gas is exhausted through the electostatic precipitator and the chimney. Dust and fly ash are transferred to a reservior through a superior seal tight air transportation system, pelletized and disposed for land fill. Bulk waste disposing capacity is 50 tons/d and harmful wastes, magnetic materials, unburnable and burnable wastes are classified and separated. Separated iron purity is 95% or more. (4 figs, 2 photos)

Analysis of a waste-heat boiler by CFD simulation

Energy Technology Data Exchange (ETDEWEB)

Yang, Yongziang; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland)

1996-12-31

Waste-heat boilers play important roles in the continuous operation of a smelter and in the conservation of energy. However, the fluid flow and heat transfer behaviour has not been well studied, concerning the boiler performance and design. This presentation describes simulated gas flow and heat transfer of a waste-heat boiler in the Outokumpu copper flash smelting process. The governing transport equations for the conservation of mass, momentum and enthalpy were solved with a commercial CFD-code PHOENICS. The standard k-{epsilon} turbulence model and a composite-flux radiation model were used in the computations. The computational results show that the flow is strongly recirculating and distinctly three-dimensional in most part of the boiler, particularly in the radiation section. The predicted flow pattern and temperature distribution were in a good agreement with laboratory models and industrial measurements. The results provide detailed information of flow pattern, the temperature distribution and gas cooling efficiency. The CFD proved to be a useful tool in analysing the boiler operation. (author)

Analysis of a waste-heat boiler by CFD simulation

Energy Technology Data Exchange (ETDEWEB)

Yang, Yongziang; Jokilaakso, A [Helsinki Univ. of Technology, Otaniemi (Finland)

1997-12-31

Waste-heat boilers play important roles in the continuous operation of a smelter and in the conservation of energy. However, the fluid flow and heat transfer behaviour has not been well studied, concerning the boiler performance and design. This presentation describes simulated gas flow and heat transfer of a waste-heat boiler in the Outokumpu copper flash smelting process. The governing transport equations for the conservation of mass, momentum and enthalpy were solved with a commercial CFD-code PHOENICS. The standard k-{epsilon} turbulence model and a composite-flux radiation model were used in the computations. The computational results show that the flow is strongly recirculating and distinctly three-dimensional in most part of the boiler, particularly in the radiation section. The predicted flow pattern and temperature distribution were in a good agreement with laboratory models and industrial measurements. The results provide detailed information of flow pattern, the temperature distribution and gas cooling efficiency. The CFD proved to be a useful tool in analysing the boiler operation. (author)

Capturing the Invisible Resource. Analysis of Waste Heat Potential in Chinese Industry and Policy Options for Waste Heat to Power Generation

Energy Technology Data Exchange (ETDEWEB)

Lu, Hongyou [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

2015-05-01

This study analyzed the theoretical maximum potential and practical potential of waste heat in the cement, iron, and steel, and glass sectors in China, based on thermal energy modeling, expert interviews, and literature reviews.

Performance evaluation and experiment system for waste heat recovery of diesel engine

International Nuclear Information System (INIS)

Wenzhi, Gao; Junmeng, Zhai; Guanghua, Li; Qiang, Bian; Liming, Feng

2013-01-01

In this paper, a waste heat recovery system is proposed where a high speed turbocharged diesel engine acts as the topper of a combined cycle with exhaust gases used for a bottoming Rankine cycle. The paper describes a mathematical model to evaluate the performance of Rankine cycle system with a reciprocating piston expander. The paper focuses on the performance evaluation and parameter selection of the heat exchanger and reciprocating piston expander that are suitable to waste heat recovery of ICE (internal combustion engine). The paper also describes the experimental setup and the preliminary results. The simulation results show that a proper intake pressure should be 4–5 MPa at its given mass flow rate of 0.015–0.021 kg/s depending on the waste heat recovery of a turbocharged diesel engine (80 kW/2590 rpm). The net power and net power rise rate at various ICE rotation speeds are calculated. The result shows that introducing heat recovery system can increase the engine power output by 12%, when diesel engine operates at 80 kW/2590 rpm. The preliminary experimental results indirectly prove the simulation model by two negative work loops in the P–V curve, under a low intake pressure and steam flow rate condition. - Highlights: • We investigate waste heat recovery through secondary fluid power cycle. • We establish a thermodynamic model of reciprocating steam engine. • We conduct the performance evaluation and experimental system development. • Primary parameters of the heat exchangers and expander are determined

Regional waste treatment facilities with underground monolith disposal for all low-heat-generating nuclear wastes

International Nuclear Information System (INIS)

Forsberg, C.W.

1982-01-01

An alternative system for treatment and disposal of all ''low-heat-generating'' nuclear wastes from all sources is proposed. The system, Regional Waste Treatment Facilities with Underground Monolith Disposal (RWTF/UMD), integrates waste treatment and disposal operations into single facilities at regional sites. Untreated and/or pretreated wastes are transported from generation sites such as reactors, hospitals, and industries to regional facilities in bulk containers. Liquid wastes are also transported in bulk after being gelled for transport. The untreated and pretreated wastes are processed by incineration, crushing, and other processes at the RWTF. The processed wastes are mixed with cement. The wet concrete mixture is poured into large low-cost, manmade caverns or deep trenches. Monolith dimensions are from 15 to 25 m wide, and 20 to 60 m high and as long as required. This alternative waste system may provide higher safety margins in waste disposal at lower costs

Thermodynamic analysis of a low-temperature waste heat recovery system based on the concept of solar chimney

International Nuclear Information System (INIS)

Chen, Kai; Wang, Jiangfeng; Dai, Yiping; Liu, Yuqi

2014-01-01

Highlights: • A low grade waste heat recovery system based on the concept of solar chimney is proposed. • The effects of three key factors on the system performance are examined. • Thermodynamics analysis is to find a better way to utilize low grade heat source efficiently. - Abstract: The utilization of low-temperature waste heat draws more and more attention due to serious energy crisis nowadays. This paper proposes a low-temperature waste heat recovery system based on the concept of solar chimney. In the system, low-temperature waste heat is used to heat air to produce an air updraft in the chimney tower. The air updraft propels a turbine fixed at the base of the chimney tower to convert waste heat into electricity. The mathematical model of the system is established based on first law and second law of thermodynamics. Hot water is selected as the representative of low-temperature waste heat sources for researching. The heat source temperature, ambient air temperature and area of heat transfer are examined to evaluate their effects on the system performance such as velocity of updraft, mass flow rate of air, power output, conversion efficiency, and exergy efficiency. The velocity of air demonstrates a better stability than the mass flow rate of air and the pressure difference when temperature of heat source, ambient air temperature or area of heat transfer changes

Thermoelectric System Absorbing Waste Heat from a Steel Ladle

Science.gov (United States)

Lu, Baiyi; Meng, Xiangning; Zhu, Miaoyong; Suzuki, Ryosuke O.

2018-06-01

China's iron and steel industry has made great progress in energy savings and emission reductions with the application of many waste heat recovery technologies. However, most of the medium and low temperature waste heat and radiant waste heat has not been effectively utilized. This paper proposes a thermoelectric system that generates electricity by absorbing the radiant heat from the surface of steel ladles in a steel plant. The thermoelectric behavior of modules in this system is analyzed by a numerical simulation method. The effects of external resistance and module structure on thermoelectric performance are also discussed in the temperature range of the wall surface of a steel ladle. The results show that the wall temperature has a significant influence on the thermoelectric behavior of the module, so its uniformity and stability should be considered in practical application. The ratio of the optimum external resistance to the internal resistance of the thermoelectric module is in the range of 1.6-2.0, which indicates the importance of external load optimization for a given thermoelectric system. In addition, the output power and the conversion efficiency of the module can be significantly improved by increasing the length of the thermoelectric legs and adopting a double-layer structure. Finally, through the optimization of external resistance and structure, the power output can reach 83-304 W/m2. This system is shown to be a promising approach for energy recovery.

APPLICATIONS OF THERMAL ENERGY STORAGE TO WASTE HEAT RECOVERY IN THE FOOD PROCESSING INDUSTRY, Final Report

Energy Technology Data Exchange (ETDEWEB)

Lundberg, W. L.; Christenson, James A.

1979-07-31

A project is discussed in which the possibilities for economical waste heat recovery and utilization in the food industry were examined. Waste heat availability and applications surveys were performed at two manufacturing plants engaged in low temperature (freezing) and high temperature (cooking, sterilizing, etc.) food processing. The surveys indicate usable waste heat is available in significant quantities which could be applied to existing, on-site energy demands resulting in sizable reductions in factory fuel and energy usage. At the high temperature plant, the energy demands involve the heating of fresh water for boiler make-up, for the food processes and for the daily clean-up operation. Clean-up poses an opportunity for thermal energy storage since waste heat is produced during the one or two production shifts of each working day while the major clean-up effort does not occur until food production ends. At the frozen food facility, the clean-up water application again exists and, in addition, refrigeration waste heat could also be applied to warm the soil beneath the ground floor freezer space. Systems to recover and apply waste heat in these situations were developed conceptually and thermal/economic performance predictions were obtained. The results of those studies indicate the economics of waste heat recovery can be attractive for facilities with high energy demand levels. Small factories, however, with relatively low energy demands may find the economics marginal although, percentagewise, the fuel and energy savings are appreciable.

Waste Classification based on Waste Form Heat Generation in Advanced Nuclear Fuel Cycles Using the Fuel-Cycle Integration and Tradeoffs (FIT) Model

Energy Technology Data Exchange (ETDEWEB)

Denia Djokic; Steven J. Piet; Layne F. Pincock; Nick R. Soelberg

2013-02-01

This study explores the impact of wastes generated from potential future fuel cycles and the issues presented by classifying these under current classification criteria, and discusses the possibility of a comprehensive and consistent characteristics-based classification framework based on new waste streams created from advanced fuel cycles. A static mass flow model, Fuel-Cycle Integration and Tradeoffs (FIT), was used to calculate the composition of waste streams resulting from different nuclear fuel cycle choices. This analysis focuses on the impact of waste form heat load on waste classification practices, although classifying by metrics of radiotoxicity, mass, and volume is also possible. The value of separation of heat-generating fission products and actinides in different fuel cycles is discussed. It was shown that the benefits of reducing the short-term fission-product heat load of waste destined for geologic disposal are neglected under the current source-based radioactive waste classification system , and that it is useful to classify waste streams based on how favorable the impact of interim storage is in increasing repository capacity.

Performance analysis on a new multi-effect distillation combined with an open absorption heat transformer driven by waste heat

International Nuclear Information System (INIS)

Zhang, Xiaodong; Hu, Dapeng; Li, Zhiyi

2014-01-01

In this paper, a new water distillation system, which consists of either a single- or multi-effect distiller combined with an open absorption heat transformer (OAHT), has been proposed. The new integrated system can be used for distilling waste water with high amounts of SiO 2 from heavy oil production, and the resultant distilled water can be supplied to steam boilers to produce high quality steam which in turn is injected into oil reservoirs to assist with heavy oil recovery. The thermodynamic cycle performances for these new integrated distillation systems were simulated based on the thermodynamic properties of the aqueous solution of LiBr as well as the mass and energy balance of the system. The results indicate that combined with OAHT, the waste heat at 70 °C can be elevated to 125 °C and thereby produce steam at 120 °C in the absorber, which is able to drive a four-effect distiller to produce distilled water. For a single-effect and four-effect distiller, the coefficients of performance (COP) are approximately 1.02 while the performance ratios are 2.19 and 5.72, respectively. Therefore, the four-effect distillation system combined with an OAHT is more thermally effective and is an ideal option to process the waste water in oilfields. -- Highlights: • A new absorption vapor compression distillation was proposed in present research. • An open absorption heat transformer has a coupled thermally evaporator and absorber. • Distillation of waste water with high content of SiO 2 from heavy oil production. • The waste heat of 70 °C can be elevated up to 125 °C and generate steam of 120 °C. • The waste heat is able to drive four-effect distillation to produce distilled water

An Innovative VHTR Waste Heat Integration with Forward Osmosis Desalination Process

Energy Technology Data Exchange (ETDEWEB)

Park, Min Young; Kim, Eung Soo [Seoul National Univ., Seoul (Korea, Republic of)

2013-10-15

The integration concept implies the coupling of the waste heat from VHTR with the draw solute recovery system of FO process. By integrating these two novel technologies, advantages, such as improvement of total energy utilization, and production of fresh water using waste heat, can be achieved. In order to thermodynamically analyze the integrated system, the FO process and power conversion system of VHTR are simulated using chemical process software UNISIM together with OLI property package. In this study, the thermodynamic analysis on the VHTR and FO integrated system has been carried out to assess the feasibility of the concept. The FO process including draw solute recovery system is calculated to have a higher GOR compared to the MSF and MED when reasonable FO performance can be promised. Furthermore, when FO process is integrated with the VHTR to produce potable water from waste heat, it still shows a comparable GOR to typical GOR values of MSF and MED. And the waste heat utilization is significantly higher in FO than in MED and MSF. This results in much higher water production when integrated to the same VHTR plant. Therefore, it can be concluded that the suggested integrated system of VHTR and FO is a very promising and strong system concept which has a number of advantages over conventional technologies.

Low temperature industrial waste heat utilization in the area 'Speyer-Ludwigshafen-Frankenthal-Worms'

International Nuclear Information System (INIS)

Nunold, K.; Krebs, A.

1982-01-01

The aim of the study is the elaboration of reliable facts whether and under which conditions low temperature industrial waste heat systems can be economically utilized for heating purposes. The source of the waste heat are power- and industrial plants. In order to obtain reliable results, investigations have been carried out in the area Speyer-Ludwigshafen-Frankenthal and Worms. These investigations showed a number of application possibilities for heat pumps and it became moreover evident that there is a high variaiton of the heat requirement due to social components and the different type of building structures of the consumers. The economic results showed that the application of this heating system can under certain conditions supplement resp. replace other heating systems. (orig.) [de

Heat-deproteinated xenogeneic bone from slaughterhouse waste ...

Indian Academy of Sciences (India)

Unknown

Xenogeneic bone procured from the slaughterhouse waste was deproteinated by heat treatment method intended for use as a bone ... bone resembles hydroxyapatite (HA) with composition,. Ca10(PO4)6(OH)2. HA is a potential implant .... order to obtain antigenic-free inorganic bone minerals. To gain information about the ...

Microlith-Based Catalytic Reactor for Air Quality and Trace Contaminant Control Applications

Science.gov (United States)

Vilekar, Saurabh; Hawley, Kyle; Junaedi, Christian; Crowder, Bruce; Prada, Julian; Mastanduno, Richard; Perry, Jay L.; Kayatin, Matthew J.

2015-01-01

Traditionally, gaseous compounds such as methane, carbon monoxide, and trace contaminants have posed challenges for maintaining clean air in enclosed spaces such as crewed spacecraft cabins as they are hazardous to humans and are often difficult to remove by conventional adsorption technology. Catalytic oxidizers have provided a reliable and robust means of disposing of even trace levels of these compounds by converting them into carbon dioxide and water. Precision Combustion, Inc. (PCI) and NASA - Marshall (MSFC) have been developing, characterizing, and optimizing high temperature catalytic oxidizers (HTCO) based on PCI's patented Microlith® technology to meet the requirements of future extended human spaceflight explorations. Current efforts have focused on integrating the HTCO unit with a compact, simple recuperative heat exchanger to reduce the overall system size and weight while also reducing its energy requirements. Previous efforts relied on external heat exchangers to recover the waste heat and recycle it to the oxidizer to minimize the system's power requirements; however, these units contribute weight and volume burdens to the overall system. They also result in excess heat loss due to the separation of the HTCO and the heat recuperator, resulting in lower overall efficiency. Improvements in the recuperative efficiency and close coupling of HTCO and heat recuperator lead to reductions in system energy requirements and startup time. Results from testing HTCO units integrated with heat recuperators at a variety of scales for cabin air quality control and heat melt compactor applications are reported and their benefits over previous iterations of the HTCO and heat recuperator assembly are quantified in this paper.

Absorption technology for solar and waste heat utilization

International Nuclear Information System (INIS)

Grossman, G.

1993-01-01

Absorption heat pumps, first developed in the 19th century, have received renewed and growing attention in the past two decades. With the increasing cost of oil and electricity, the particular features of this heat-powered cycle have made it attractive for both residential and industrial applications. Solar-powered air conditioning, gas-fired domestic cooling and waste-heat-powered temperature boosters are some of the applications on which intensive research and development has been conducted. This paper describes the operation of absorption systems and discusses several practical applications. It surveys recent advances in absorption technology, including the selection of working fluids, cycle improvements and multi-staging, and fundamentals of the combined heat and mass transfer in absorption processes. (author)

Waste heat utilization in the thermal spa of Lavey-les-Bains

International Nuclear Information System (INIS)

2004-01-01

This final report for the Swiss Federal Office of Energy looks at the possibilities for improved waste water utilization in the Lavey-les-Bains thermal spa, Switzerland. According to the regulations in force, the temperature of the waste water rejected into the Rhone river shall not exceed 30 o C, what is currently not the case. Also the operational cost shall be reduced and the waste water quality improved. The installations are presented. From the two geothermal wells, mineral water comes out at an average flow rate of 940 l/min and a temperature of 63 o C. Actual waste water data are reported. The measured thermal water consumption data, including seasonal variations, are analysed by computerized simulation and measures to reduce the consumed volume by the optimization of internal procedures are evaluated. Measures to reduce the quantity of the rejected free chlorine are discussed. Several possible adaptations of the existing space heating, domestic water heating and pools' heating are evaluated, including cost. In addition, extensions of the thermal spa center to recreational activities are discussed, as the construction of a tropical greenhouse is

Methods of Thermal Calculations for a Condensing Waste-Heat Exchanger

Directory of Open Access Journals (Sweden)

Rączka Paweł

2014-12-01

Full Text Available The paper presents the algorithms for a flue gas/water waste-heat exchanger with and without condensation of water vapour contained in flue gas with experimental validation of theoretical results. The algorithms were used for calculations of the area of a heat exchanger using waste heat from a pulverised brown coal fired steam boiler operating in a power unit with a capacity of 900 MWe. In calculation of the condensing part, the calculation results obtained with two algorithms were compared (Colburn-Hobler and VDI algorithms. The VDI algorithm allowed to take into account the condensation of water vapour for flue gas temperatures above the temperature of the water dew point. Thanks to this, it was possible to calculate more accurately the required heat transfer area, which resulted in its reduction by 19 %. In addition, the influence of the mass transfer on the heat transfer area was taken into account, which contributed to a further reduction in the calculated size of the heat exchanger - in total by 28% as compared with the Colburn-Hobler algorithm. The presented VDI algorithm was used to design a 312 kW pilot-scale condensing heat exchanger installed in PGE Belchatow power plant. Obtained experimental results are in a good agreement with calculated values.

Energetic and exergetic analysis of waste heat recovery systems in the cement industry

International Nuclear Information System (INIS)

Karellas, S.; Leontaritis, A.-D.; Panousis, G.; Bellos, E.; Kakaras, E.

2013-01-01

In a typical cement producing procedure, 25% of the total energy used is electricity and 75% is thermal energy. However, the process is characterized by significant heat losses mainly by the flue gases and the ambient air stream used for cooling down the clinker (about 35%–40% of the process heat loss). Approximately 26% of the heat input to the system is lost due to dust, clinker discharge, radiation and convection losses from the kiln and the preheaters. A heat recovery system could be used to increase the efficiency of the cement plant and thus contribute to emissions decrease. The aim of this paper is to examine and compare energetically and exergetically, two different WHR (waste heat recovery) methods: a water-steam Rankine cycle, and an Organic Rankine Cycle (ORC). A parametric study proved that the water steam technology is more efficient than ORC in exhaust gases temperature higher than 310 °C. Finally a brief economic assessment of the most efficient solution was implemented. WHR installations in cement industry can contribute significantly in the reduction of the electrical consumptions operating cost thus being a very attractive investment with a payback period up to 5 years. - Highlights: • This paper presents waste heat recovery as a way to gain energy from the exhaust gases in a cement plant. • Water steam cycle and ORC has been analyzed for waste heat recovery. • The energetic and exergetic evaluation of the two waste heat recovery processes is presented and compared

Mathematical modelling of heat production in deep geological repository of high-level nuclear waste

International Nuclear Information System (INIS)

Kovanda, O.

2017-01-01

Waste produced by nuclear industry requires special handling. Currently, there is a research taking place, focused at possibilities of nuclear waste storage in deep geological repositories, hosted in stable geological environment. The high-level nuclear waste produces significant amount of heat for a long time, which can affect either environment outside of or within the repository in a negative way. Therefore to reduce risks, it is desirable to know the principles of such heat production, which can be achieved using mathematical modeling. This thesis comes up with a general model of heat production-time dependency, dependable on initial composition of the waste. To be able to model real situations, output of this thesis needs to be utilized in an IT solution. (authors)

Effects of stabilizers on the heat transfer characteristics of a nuclear waste canister

International Nuclear Information System (INIS)

Vafai, K.; Ettefagh, J.

1986-07-01

This report summarizes the feasibility and the effectiveness of using stabilizers (internal metal structural components) to augment the heat transfer characteristics of a nuclear waste canister. The problem was modeled as a transient two-dimensional heat transfer in two physical domains - the stabilizer and the wedge (a 30-degree-angle canister segment), which includes the heat-producing spent-fuel rods. This problem is solved by a simultaneous and interrelated numerical investigation of the two domains in cartesian and polar coordinate systems. The numerical investigations were performed for three cases. In the first case, conduction was assumed to be the dominant mechanism for heat transfer. The second case assumed that radiation was the dominant mechanism, and in the third case both radiation and conduction were considered as mechanisms of heat transfer. The results show that for typical conditions in a waste package design, the stabilizers are quite effective in reducing the overall temperature in a waste canister. Furthermore, the results show that increasing the stabilizer thickness over the thickness specified in the present design has a negligible effect on the temperature distribution in the canister. Finally, the presence of the stabilizers was found to shift the location of the peak temperature areas in the waste canister

Control and state estimation for energy recuperation in fully electric vehicles

NARCIS (Netherlands)

Falcone, P.; Lidberg, M.; Ólafsdóttir, J.M.; Jansen, S.T.H.; Iersel, S. van

2011-01-01

Energy recuperation in fully electric vehicles is mainly limited by the requirement to preserve vehicle stability but it is also dependent on the brake system design and the ability of the control system. The boundaries of vehicle stability are difficult to assess, and must be approached with care,

Waste Tyres as Heat Sink to Reduce the Driveway Surface Temperatures in Malaysia

Directory of Open Access Journals (Sweden)

Aniza Abdul Aziz

2013-12-01

Full Text Available The development of roads and driveways are on the rise as automobiles are now a necessity to all. This excessive development with its requirements increased the urban heat temperature and the generation of waste tyres. Waste tyre management has therefore been taken seriously by developed countries and since the European directive to ban used tyre products and whole tire disposal from landfill in 2003 and 2006 respectively, many researchers have looked for alternative ways to use the waste tyre. In Malaysia, The Smart and Cool Home Developer attempted to develop an eco-house by utilising waste tyre as the foundation for the driveway and claimed that the buried tyres act as a heat sink for the concrete and reduce the surface temperature of the driveway. Hence investigations were conducted on two sample houses to investigate this phenomenon. Findings from this pilot study show that waste tyres do act as a heat sink to the concrete driveways which affect the ambient temperature and relative humidity of the immediate surroundings.

Heat transfer effects in vertically emplaced high level nuclear waste container

International Nuclear Information System (INIS)

Moujaes, S.F.; Lei, Y.M.

1994-01-01

Modeling free convection heat transfer in a cylindrical annular enclosure is still an active area of research and an important problem to be addressed in the high level nuclear waste repository. For the vertically emplaced waste container, the air gap which is between the container shell and the rock borehole, have an important role of dissipating heat to surrounding rock. These waste containers are vertically emplaced in the borehole 300 meters just below ground, and in a horizontal grid of 30 x 8 meters apart. The borehole will be capped after the container emplacement. The expected initial heat generated is between 3-4.74 kW per container depending on the type of waste. The goal of this study is to use a computer simulation model to find the borehole wall, air-gap and the container outer wall temperature distributions. The borehole wall temperature history has been found in the previous study, and was estimated to reach a maximum temperature of about 218 degrees C after 18 years from the emplacement. The temperature history of the rock surface is then used for the air-gap simulation. The problem includes convection and radiation heat transfer in a vertical enclosure. This paper will present the results of the convection in the air-gap over one thousand years after the containers' emplacement. During this long simulation period it was also observed that a multi-cellular air flow pattern can be generated in the air gap

High-temperature and high-power-density nanostructured thermoelectric generator for automotive waste heat recovery

International Nuclear Information System (INIS)

Zhang, Yanliang; Cleary, Martin; Wang, Xiaowei; Kempf, Nicholas; Schoensee, Luke; Yang, Jian; Joshi, Giri; Meda, Lakshmikanth

2015-01-01

Highlights: • A thermoelectric generator (TEG) is fabricated using nanostructured half-Heusler materials. • The TE unicouple devices produce superior power density above 5 W/cm"2. • A TEG system with over 1 kW power output is demonstrated by recovering automotive waste heat. - Abstract: Given increasing energy use as well as decreasing fossil fuel sources worldwide, it is no surprise that interest in promoting energy efficiency through waste heat recovery is also increasing. Thermoelectric generators (TEGs) are one of the most promising pathways for waste heat recovery. Despite recent thermoelectric efficiency improvement in nanostructured materials, a variety of challenges have nevertheless resulted in few demonstrations of these materials for large-scale waste heat recovery. Here we demonstrate a high-performance TEG by combining high-efficiency nanostructured bulk materials with a novel direct metal brazing process to increase the device operating temperature. A unicouple device generates a high power density of 5.26 W cm"−"2 with a 500 °C temperature difference between hot and cold sides. A 1 kW TEG system is experimentally demonstrated by recovering the exhaust waste heat from an automotive diesel engine. The TEG system operated with a 2.1% heat-to-electricity efficiency under the average temperature difference of 339 °C between the TEG hot- and cold-side surfaces at a 550 °C exhaust temperature. The high-performance TEG reported here open up opportunities to use TEGs for energy harvesting and power generation applications.

Steam generators and waste heat boilers for process and plant engineers

CERN Document Server

Ganapathy, V

2014-01-01

Incorporates Worked-Out Real-World ProblemsSteam Generators and Waste Heat Boilers: For Process and Plant Engineers focuses on the thermal design and performance aspects of steam generators, HRSGs and fire tube, water tube waste heat boilers including air heaters, and condensing economizers. Over 120 real-life problems are fully worked out which will help plant engineers in evaluating new boilers or making modifications to existing boiler components without assistance from boiler suppliers. The book examines recent trends and developments in boiler design and technology and presents novel idea

Applying waste heat recovery system in a sewage sludge dryer – A technical and economic optimization

International Nuclear Information System (INIS)

Tańczuk, Mariusz; Kostowski, Wojciech; Karaś, Marcin

2016-01-01

Highlights: • A modernization of waste heat recovery system in a sludge drying plant is proposed. • Energy performance analysis rejected the downsize case of modernization. • Optimal system sizes regarding Net Present Value and Net Present Value Ratio do not coincide. • Up to 683 MW h/y of chemical energy savings for optimal heat exchanger size. • Higher profitability for the larger heat exchanger cases: paybacks below 3.65 years. - Abstract: Drying of digested sewage sludge, as an important alternative to sludge disposal at dumping sites, should comply with the requirements of high energy efficiency as well as economic feasibility. The technical and economic optimization analysis of installing a waste process heat recovery unit in a medium-temperature belt dryer operated in a municipal waste water treatment plant was carried out. Inlet capacity of the plant is 1.83 Mg of wet sludge per hour. The post-process air was indicated as a source of waste heat and the configuration of a heat recovery system was proposed. The main objective of the research was to find the optimal size of a chosen type of waste heat recovery heat exchanger for preheating ambient air to the process. The maximization of Net Present Value, and, alternatively, also Net Present Value Ratio were selected for the objective function of the optimization procedure. Simulation of yearly operation of waste heat exchanger was made for a range of different heat exchanging areas (101–270 m"2) regarding given parameters of a post-process air and different temperatures of ambient air. Energy performance of the modernization was evaluated and economic indices were calculated for each of the analyzed cases. The location of the maximum of optimization function was found and the calculations show higher profitability of the cases with larger waste heat exchanger. It can be concluded that the location of optimum of the objective function is very sensitive to the price of natural gas supplied to the

Waste-heat usage in agricultural biogas installations; Abwaermenutzung in landwirtschaftlichen Biogasanlagen - Schlussbericht

Energy Technology Data Exchange (ETDEWEB)

Gutzwiller, S.

2009-01-15

This comprehensive final report for the Swiss Federal Office of Energy (SFOE) takes a look at the use of the heat generated in agricultural biogas installations. The author notes that a considerable amount of excess heat is available after internal use and heating requirements of the farm have been met. The article deals with the potential offered by this heat and its possible uses. The methods used in the study are discussed and the boundary conditions for the operation of agricultural biogas installations are examined. The costs incurred when providing an infrastructure for the use, storage and transport of the waste heat are looked at. An economical review of the costs involved in the use of the heat is made and compared with reference systems based on oil-fired heating systems and a number of cold generation systems based on various technologies. Also, electrical power generation using the Organic Rankine Cycle and Kalina processes is looked at. Finally, the various possible uses of the waste heat are evaluated.

Performance Analysis of Waste Heat Driven Pressurized Adsorption Chiller

KAUST Repository

LOH, Wai Soong; SAHA, Bidyut Baran; CHAKRABORTY, Anutosh; NG, Kim Choon; CHUN, Won Gee

2010-01-01

This article presents the transient modeling and performance of waste heat driven pressurized adsorption chillers for refrigeration at subzero applications. This innovative adsorption chiller employs pitch-based activated carbon of type Maxsorb III

Development of Thermoelectric Power Generators for high temperature Waste Heat Recovery

DEFF Research Database (Denmark)

Van Nong, Ngo; Pryds, Nini

By converting heat directly into electricity, thermoclectric generators (TEGs) provide a very promising solution for emerging energy saving and environmental issues. These devices could be incorporated in a variety of applications, in particular those making use of waste heat recovery. To expand...

Heat removal characteristics of waste storage tanks. Revision 1

International Nuclear Information System (INIS)

Kummerer, M.

1995-10-01

A topical report that examines the relationship between tank heat load and maximum waste temperatures. The passive cooling response of the tanks is examined, and loss of active cooling in ventilated tanks is investigated

Organic Rankine cycle unit for waste heat recovery on ships (PilotORC)

DEFF Research Database (Denmark)

Haglind, Fredrik; Montagud, Maria E. Mondejar; Andreasen, Jesper Graa

The project PilotORC was aimed at evaluating the technical and economic feasibility of the use of organic Rankine cycle (ORC) units to recover low-temperature waste heat sources (i.e. exhaust gases, scavenge air, engine cooling system, and lubricant oil system) on container vessels. The project...... included numerical simulations and experimental tests on a 125 kW demonstration ORC unit that utilizes the waste heat of the main engine cooling system on board one of Mærsk's container vessels. During the design of the demonstration ORC unit, different alternatives for the condenser were analyzed in order...... of using ORC units for maritime applications, and the relevance of this technology for new-building projects. Firstly, an evaluation of the waste heat resources available on board Mærsk containers fleet, and an estimation of the potential energy recovery by means of the ORC technology was performed...

Energy recuperation in fully electric vehicles subject to stability and drivability requirements

NARCIS (Netherlands)

Ólafsdóttir, J.M.; Lidberg, M.; Falcone, P.; Iersel, S. van; Jansen, S.T.H.

2012-01-01

This paper presents a combined control and estimation framework for energy recuperation in fully electric vehicles. We consider a fully electric powertrain, with a driven front axle operating on low friction road surfaces. Our objective is to find the blending of regenerative and friction braking

Influence of fuel composition on the non-oxidizing heating of steel in a waste gas atmosphere

Energy Technology Data Exchange (ETDEWEB)

Minkler, W [LOI Industrieofenanlagen G.m.b.H., Essen (Germany, F.R.)

1979-04-01

On the basis of a number of graphs and data on theoretical combustion temperatures and the difference between the heating value of the fuel and the waste gas in respect of 1 m/sup 3/ of waste gas, the author demonstrates the influence of fuel composition on the non-oxidizing heating of steel in a waste gas atmosphere derived from five different fuels. A rotary-hearth furnace is described for the non-oxidizing heating of pressings from plain carbon and alloy steel.

HD Diesel engine equipped with a bottoming Rankine cycle as a waste heat recovery system. Part 1: Study and analysis of the waste heat energy

OpenAIRE

Dolz Ruiz, Vicente; Novella Rosa, Ricardo; García Martínez, Antonio; Sánchez Serrano, Jaime

2012-01-01

This paper describes the study of different bottoming Rankine cycles with water-steam and/or ORC configurations in classical and innovative setups such as a waste heat recovery system in a Heavy Duty Diesel (HDD) Engine. This work has been divided in two parts. This first part describes the model of the studied HDD engine and the available waste energy sources in this HDD Engine. The waste energy sources are studied from the standpoint of energy analysis to determine which are the most approp...

Development of low grade waste heat thermoelectric power generator

Directory of Open Access Journals (Sweden)

Suvit Punnachaiya

2010-07-01

Full Text Available This research aimed to develop a 50 watt thermoelectric power generator using low grade waste heat as a heat source,in order to recover and utilize the excess heat in cooling systems of industrial processes and high activity radioisotope sources. Electricity generation was based on the reverse operation of a thermoelectric cooling (TEC device. The TEC devices weremodified and assembled into a set of thermal cell modules operating at a temperature less than 100°C. The developed powergenerator consisted of 4 modules, each generating 15 watts. Two cascade modules were connected in parallel. Each modulecomprised of 96 TEC devices, which were connected in series. The hot side of each module was mounted on an aluminumheat transfer pipe with dimensions 12.212.250 cm. Heat sinks were installed on the cold side with cooling fans to provideforced air cooling.To test electricity generation in the experiment, water steam was used as a heat source instead of low grade waste heat.The open-circuit direct current (DC of 250 V and the short-circuit current of 1.2 A was achieved with the following operatingconditions: a hot side temperature of 96°C and a temperature difference between the hot and cold sides of 25°C. The DC poweroutput was inverted to an AC power source of 220 V with 50 Hz frequency, which can continuously supply more than 50 wattsof power to a resistive load as long as the heat source was applied to the system. The system achieved an electrical conversionefficiency of about 0.47 percent with the capital cost of 70 US$/W.

Utilisation of diesel engine waste heat by Organic Rankine Cycle

International Nuclear Information System (INIS)

Kölsch, Benedikt; Radulovic, Jovana

2015-01-01

In this paper, three different organic liquids were investigated as potential working fluids in an Organic Rankine Cycle. Performance of Methanol, Toluene and Solkatherm SES36 was modelled in an ORC powered by a diesel engine waste heat. The ORC model consists of a preheater, evaporator, superheater, turbine, pump and two condensers. With variable maximum cycle temperatures and high cycle pressures, the thermal efficiency, net power output and overall heat transfer area have been evaluated. Methanol was found to have the best thermal performance, but also required the largest heat transfer area. While Toluene achieved lower thermal efficiency, it showed great work potential at high pressures and relatively low temperatures. Our model identified the risks associated with employing these fluids in an ORC: methanol condensing during the expansion and toluene not sufficiently superheated at the turbine inlet, which can compromise the cycle operation. The best compromise between the size of heat exchanger and thermodynamic performance was found for Methanol ORC at intermediate temperatures and high pressures. Flammability and toxicity, however, remain the obstacles for safe implementation of both fluids in ORC systems. - Highlights: • ORC powered by diesel-engine waste heat was developed. • Methanol, Toluene and Solkatherm were considered as working fluids. • Methanol was selected due to the best overall thermal performance. • Optimal cycle operating parameters and heat exchanger area were evaluated

Heat supply from municipal solid waste incineration plants in Japan: Current situation and future challenges.

Science.gov (United States)

Tabata, Tomohiro; Tsai, Peii

2016-02-01

The use of waste-to-energy technology as part of a municipal solid waste management strategy could reduce the use of fossil fuels and contribute to prevention of global warming. In this study, we examined current heat and electricity production by incineration plants in Japan for external use. Herein, we discuss specific challenges to the promotion of heat utilisation and future municipal solid waste management strategies. We conducted a questionnaire survey to determine the actual conditions of heat production by incineration plants. From the survey results, information of about 498 incineration plants was extracted. When we investigated the relationship between heat production for external use and population density where incineration plants were located, we found that regions with a population density situation. © The Author(s) 2015.

Design and modeling of an advanced marine machinery system including waste heat recovery and removal of sulphur oxides

DEFF Research Database (Denmark)

Frimann Nielsen, Rasmus; Haglind, Fredrik; Larsen, Ulrik

2013-01-01

-stroke diesel engine and a conventional waste heat recovery system. The results suggest that an organic Rankine cycle placed after the conventional waste heat recovery system is able to extract the sulphuric acid from the exhaust gas, while at the same time increase power generation from waste heat by 32...... consists of a two-stroke diesel engine, the wet sulphuric process for sulphur removal and an advanced waste heat recovery system including a conventional steam Rankine cycle and an organic Rankine cycle. The results are compared with those of a state-of-the-art machinery system featuring a two...

Quantitative feasibility study of magnetocaloric energy conversion utilizing industrial waste heat

International Nuclear Information System (INIS)

Vuarnoz, D.; Kitanovski, A.; Gonin, C.; Borgeaud, Y.; Delessert, M.; Meinen, M.; Egolf, P.W.

2012-01-01

Highlights: ► We model magnetic energy conversion machine for the use of industrial waste heat. ► Efficiencies and masses of the system are evaluated by a numerical model. ► Excellent potential of profitability is expected with large low-exergy heat sources. -- Abstract: The main objective of this theoretical study was to investigate under which conditions a magnetic energy conversion device (MECD) – utilizing industrial waste heat – is economically feasible. Furthermore, it was evaluated if magnetic energy conversion (MCE) has the potential of being a serious concurrent to already existing conventional energy conversion technologies. Up-today the availability of magnetocaloric materials with a high Curie temperature and a high magnetocaloric effect is rather limited. Therefore, this study was mainly focused on applications with heat sources of low to medium temperature levels. Magnetic energy conversion machines, containing permanent magnets, are numerically investigated for operation conditions with different temperature levels, defined by industrial waste heat sources and environmental heat sinks, different magnetic field intensities and different frequencies of operation (number of thermodynamic cycles per unit of time). Theoretical modeling and numerical simulations were performed in order to determine thermodynamic efficiencies and the exergy efficiencies as function of different operation conditions. From extracted data of our numerical results, approximate values of the total mass and total volume of magnetic energy conversion machines could be determined. These important results are presented dependent on the produced electric power. An economic feasibility study supplements the scientific study. It shows an excellent potential of profitability for certain machines. The most important result of this article is that the magnetic energy conversion technology can be economically and technically competitive to or even beat conventional energy

Parametric optimization and comparative study of organic Rankine cycle (ORC) for low grade waste heat recovery

International Nuclear Information System (INIS)

Dai Yiping; Wang Jiangfeng; Gao Lin

2009-01-01

Organic Rankine cycles for low grade waste heat recovery are described with different working fluids. The effects of the thermodynamic parameters on the ORC performance are examined, and the thermodynamic parameters of the ORC for each working fluid are optimized with exergy efficiency as an objective function by means of the genetic algorithm. The optimum performance of cycles with different working fluids was compared and analyzed under the same waste heat condition. The results show that the cycles with organic working fluids are much better than the cycle with water in converting low grade waste heat to useful work. The cycle with R236EA has the highest exergy efficiency, and adding an internal heat exchanger into the ORC system could not improve the performance under the given waste heat condition. In addition, for the working fluids with non-positive saturation vapor curve slope, the cycle has the best performance property with saturated vapor at the turbine inlet

Bioelectrochemical Integration of Waste Heat Recovery, Waste-to- Energy Conversion, and Waste-to-Chemical Conversion with Industrial Gas and Chemical Manufacturing Processes

Energy Technology Data Exchange (ETDEWEB)

Mac Dougall, James [Air Products and Chemicals, Inc., Allentown, PA (United States)

2016-02-05

Many U.S. manufacturing facilities generate unrecovered, low-grade waste heat, and also generate or are located near organic-content waste effluents. Bioelectrochemical systems, such as microbial fuel cells and microbial electrolysis cells, provide a means to convert organic-content effluents into electric power and useful chemical products. A novel biochemical electrical system for industrial manufacturing processes uniquely integrates both waste heat recovery and waste effluent conversion, thereby significantly reducing manufacturing energy requirements. This project will enable the further development of this technology so that it can be applied across a wide variety of US manufacturing segments, including the chemical, food, pharmaceutical, refinery, and pulp and paper industries. It is conservatively estimated that adoption of this technology could provide nearly 40 TBtu/yr of energy, or more than 1% of the U.S. total industrial electricity use, while reducing CO₂ emissions by more than 6 million tons per year. Commercialization of this technology will make a significant contribution to DOE’s Industrial Technology Program goals for doubling energy efficiency and providing a more robust and competitive domestic manufacturing base.

Technoeconomic Optimization of Waste Heat Driven Forward Osmosis for Flue Gas Desulfurization Wastewater Treatment

Energy Technology Data Exchange (ETDEWEB)

Gingerich, Daniel B [Carnegie Mellon Univ., Pittsburgh, PA (United States); Bartholomew, Timothy V [Carnegie Mellon Univ., Pittsburgh, PA (United States); Mauter, Meagan S [Carnegie Mellon Univ., Pittsburgh, PA (United States)

2017-06-26

With the Environmental Protection Agency’s recent Effluent Limitation Guidelines for Steam Electric Generators, power plants are having to install and operate new wastewater technologies. Many plants are evaluating desalination technologies as possible compliance options. However, the desalination technologies under review that can reduce wastewater volume or treat to a zero-liquid discharges standard have a significant energy penalty to the plant. Waste heat, available from the exhaust gas or cooling water from coal-fired power plants, offers an opportunity to drive wastewater treatment using thermal desalination technologies. One such technology is forward osmosis (FO). Forward osmosis utilizes an osmotic pressure gradient to passively pull water from a saline or wastewater stream across a semi-permeable membrane and into a more concentrated draw solution. This diluted draw solution is then fed into a distillation column, where the addition of low temperature waste heat can drive the separation to produce a reconcentrated draw solution and treated water for internal plant reuse. The use of low-temperature waste heat decouples water treatment from electricity production and eliminates the link between reducing water pollution and increasing air emissions from auxiliary electricity generation. In order to evaluate the feasibility of waste heat driven FO, we first build a model of an FO system for flue gas desulfurization (FGD) wastewater treatment at coal-fired power plants. This model includes the FO membrane module, the distillation column for draw solution recovery, and waste heat recovery from the exhaust gas. We then add a costing model to account for capital and operating costs of the forward osmosis system. We use this techno-economic model to optimize waste heat driven FO for the treatment of FGD wastewater. We apply this model to three case studies: the National Energy Technology Laboratory (NETL) 550 MW model coal fired power plant without carbon

The thermo-mechanical behaviour of a salt dome with a heat-generating waste repository

International Nuclear Information System (INIS)

Janssen, L.G.J.; Prij, J.; Kevenaar, J.W.A.M.; Jong, C.J.T.; Klok, J.; Beemsterboer, C.

1984-01-01

This report reviews the analytical work on the disposal of radioactive waste in salt domes performed at ECN in the period 1 January 1980 to 31 December 1982. Chapter 4 in the main report covers the global temperature and deformation analyses of the salt dome and the surrounding rocks. The attached three topical reports cover self-contained parts of the study. The computer program TASTE developed to analyse, at acceptable cost and with, for engineering purposes, sufficient accuracies, the temperature rises in the salt dome due to the stored heat-generating waste is described in Annex 1. Annex 2 gives a description of the extended finite element program GOLIA. The program has been extended to make it suitable for the creep analysis of salt domes with repositories of heat-generating waste. The study on the closing and sealing of boreholes wit heat-generating waste is reported in Annex 3

Influence of working fluids on Organic Rankine Cycle for waste heat recovery applications

Energy Technology Data Exchange (ETDEWEB)

Struzyna, Ralf; Eifler, Wolfgang; Steinmill, Jens [Bochum Univ. (Germany). Lehrstuhl fuer Verbrennungsmotoren

2012-11-01

More than 50% of the energy contained in fuel is lost due to the loss of heat content to the exhaust gas, the cooling water or the charge air cooler medium. Therefore, one of the most promising attempts to further increase the efficiency of internal combustion engines is waste heat recovery by means of a combined process. The Organic Rankine Cycle (ORC) is a promising process for waste heat recovery systems. The main purpose is to identify suitable working fluids to achieve best system performance. Therefore an analysis of the influence of different working fluids on system output is required. (orig.)

Energy need, energy production, waste heat quantities - the present state and a look into the future

International Nuclear Information System (INIS)

Schikarski, W.

1975-01-01

The possibilities and methods to keep the waste heat low in our society so dependent on energy, are manifold and they affect many aspects of our economic and social life. A society which shows concern for its environment will not hesitate to explore all possible avenues and to realize them. Nevertheless, one has to start from the assumption that the energy consumption, which is closely connected with the standard of living, will increase in the near future. Thus, we have to reckon with more waste heat. Therefore, on a medium-term basis, the amount of waste heat we will be confronted with and its distribution in the environment is to be investigated carefully in order that on the one hand hydrosphere and atmosphere, the limit load of which is given, are not burdened in excess, and that on the other hand the media taking up waste heat are utilized in an optimal way (cooling management). On a long-term basis, the limits of waste heat discharge into water and atmosphere have to be determined carefully, something which can probably be done on the basis of climatological consequences. (orig.) [de

Advanced Energy Saving and its Applications in Industry

CERN Document Server

Matsuda, Kazuo; Fushimi, Chihiro; Tsutsumi, Atsushi; Kishimoto, Akira

2013-01-01

The conventional approach for energy saving in a process system is to maximize heat recovery without changing any process conditions by using pinch technology. “Self-heat recuperation technology” was developed to achieve further energy saving in the process system by eliminating the necessity for any external heat input, such as firing or imported steam. Advanced Energy Saving and its Applications in Industry introduces the concept of self-heat recuperation and the application of such technology to a wide range of processes from heavy chemical complexes to other processes such as drying and gas separation processes, which require heating and cooling during operation.   Conventional energy saving items in a utility system are applied and implemented based on a single site approach, however, when looking at heavy chemical complexes, it was apparent that the low-grade heat discharged as waste from a refinery could also be used in an adjacent petrochemical plant. There could therefore be a large energy savin...

Recovery of exhaust waste heat for a hybrid car using steam turbine

Science.gov (United States)

Ababatin, Yasser

A number of car engines operate with an efficiency rate of approximately 22% to 25% [1]. The remainder of the energy these engines generate is wasted through heat escape out of the exhaust pipe. There is now an increasing desire to reuse this heat energy, which would improve the overall efficiency of car engines by reducing their consumption of fuel. Another benefit is that such reuse would minimize harmful greenhouse gases that are emitted into the environment. Therefore, the purpose of this project is to examine how the wasted heat energy can be reused and/or recovered by use of a heat recovery system that would store this energy in a hybrid car battery. Green turbines will be analyzed as a possible solution to recycle the lost energy in a way that will also improve the overall automotive energy efficiency.

Process and device for determining the effect of river water heating by waste heat on its temperature characteristics

International Nuclear Information System (INIS)

Pietzsch, L.; Kauer, H.; Lautersack, K.

1979-01-01

It is proposed to use measurements for determining the effect of heating river water by introducing waste heat from industrial plants or power-stations, instead of deriving the effect from calculations. A suitable method of measurement is proposed and discussed. (UWI) 891 HP/UWI 892 CKA [de

Thermophysical and heat transfer properties of phase change material candidate for waste heat transportation system

Science.gov (United States)

Kaizawa, Akihide; Maruoka, Nobuhiro; Kawai, Atsushi; Kamano, Hiroomi; Jozuka, Tetsuji; Senda, Takeshi; Akiyama, Tomohiro

2008-05-01

A waste heat transportation system trans-heat (TH) system is quite attractive that uses the latent heat of a phase change material (PCM). The purpose of this paper is to study the thermophysical properties of various sugars and sodium acetate trihydrate (SAT) as PCMs for a practical TH system and the heat transfer property between PCM selected and heat transfer oil, by using differential scanning calorimetry (DSC), thermogravimetry-differential thermal analysis (TG-DTA) and a heat storage tube. As a result, erythritol, with a large latent heat of 344 kJ/kg at melting point of 117°C, high decomposition point of 160°C and excellent chemical stability under repeated phase change cycles was found to be the best PCM among them for the practical TH system. In the heat release experiments between liquid erythritol and flowing cold oil, we observed foaming phenomena of encapsulated oil, in which oil droplet was coated by solidification of PCM.

Review of organic Rankine cycles for internal combustion engine exhaust waste heat recovery

International Nuclear Information System (INIS)

Sprouse, Charles; Depcik, Christopher

2013-01-01

Escalating fuel prices and future carbon dioxide emission limits are creating a renewed interest in methods to increase the thermal efficiency of engines beyond the limit of in-cylinder techniques. One promising mechanism that accomplishes both objectives is the conversion of engine waste heat to a more useful form of energy, either mechanical or electrical. This paper reviews the history of internal combustion engine exhaust waste heat recovery focusing on Organic Rankine Cycles since this thermodynamic cycle works well with the medium-grade energy of the exhaust. Selection of the cycle expander and working fluid are the primary focus of the review, since they are regarded as having the largest impact on system performance. Results demonstrate a potential fuel economy improvement around 10% with modern refrigerants and advancements in expander technology. -- Highlights: ► This review article focuses on engine exhaust waste heat recovery works. ► The organic Rankine cycle is superior for low to medium exergy heat sources. ► Working fluid and expander selection strongly influence efficiency. ► Several authors demonstrate viable systems for vehicle installation

Non-linear model predictive supervisory controller for building, air handling unit with recuperator and refrigeration system with heat waste recovery

DEFF Research Database (Denmark)

Minko, Tomasz; Wisniewski, Rafal; Bendtsen, Jan Dimon

2016-01-01

. The retrieved heat excess can be stored in the water tank. For this purpose the charging and the discharging water loops has been designed. We present the non-linear model of the above described system and a non-linear model predictive supervisory controller that according to the received price signal......, occupancy information and ambient temperature minimizes the operation cost of the whole system and distributes set points to local controllers of supermarkets subsystems. We find that when reliable information about the high price period is available, it is profitable to use the refrigeration system...... to generate heat during the low price period, store it and use it to substitute the conventional heater during the high price period....

Use of photovoltaics for waste heat recovery

Science.gov (United States)

Polcyn, Adam D

2013-04-16

A device for recovering waste heat in the form of radiated light, e.g. red visible light and/or infrared light includes a housing having a viewing window, and a photovoltaic cell mounted in the housing in a relationship to the viewing window, wherein rays of radiated light pass through the viewing window and impinge on surface of the photovoltaic cell. The housing and/or the cell are cooled so that the device can be used with a furnace for an industrial process, e.g. mounting the device with a view of the interior of the heating chamber of a glass making furnace. In this manner, the rays of the radiated light generated during the melting of glass batch materials in the heating chamber pass through the viewing window and impinge on the surface of the photovoltaic cells to generate electric current which is passed onto an electric load.

Applications of thermal energy storage to waste heat recovery in the food processing industry

Science.gov (United States)

Trebilcox, G. J.; Lundberg, W. L.

1981-03-01

The canning segment of the food processing industry is a major energy user within that industry. Most of its energy demand is met by hot water and steam and those fluids, in addition to product cooling water, eventually flow from the processes as warm waste water. To minimize the possibility of product contamination, a large percentage of that waste water is sent directly to factory drains and sewer systems without being recycled and in many cases the thermal energy contained by the waste streams also goes unreclaimed and is lost from further use. Waste heat recovery in canning facilities can be performed economically using systems that employ thermal energy storage (TES). A project was proposed in which a demonstration waste heat recovery system, including a TES feature, would be designed, installed and operated.

An improved CO_2-based transcritical Rankine cycle (CTRC) used for engine waste heat recovery

International Nuclear Information System (INIS)

Shu, Gequn; Shi, Lingfeng; Tian, Hua; Li, Xiaoya; Huang, Guangdai; Chang, Liwen

2016-01-01

Highlights: • Propose an improved CTRC system (PR-CTRC) for engine waste heat recovery. • The PR-CTRC achieves a significant increase in thermodynamic performance. • The PR-CTRC possesses a strong coupling capability for high and low grade waste heat. • The PR-CTRC uses smaller turbine design parameters than ORC systems. • Total cooling load analysis of combined engine and recovery system was conducted. - Abstract: CO_2-based transcritical Rankine cycle (CTRC) is a promising technology for the waste heat recovery of an engine considering its safety and environment friendly characteristics, which also matchs the high temperature of the exhaust gas and satisfies the miniaturization demand of recovery systems. But the traditional CTRC system with a basic configuration (B-CTRC) has a poor thermodynamic performance. This paper introduces an improved CTRC system containing both a preheater and regenerator (PR-CTRC), for recovering waste heat in exhaust gas and engine coolant of an engine, and compares its performance with that of the B-CTRC system and also with that of the traditional excellent Organic Rankine Cycle (ORC) systems using R123 as a working fluid. The utilization rate of waste heat, total cooling load, net power output, thermal efficiency, exergy loss, exergy efficiency and component size have been investigated. Results show that, the net power output of the PR-CTRC could reach up to 9.0 kW for a 43.8 kW engine, which increases by 150% compared with that of the B-CTRC (3.6 kW). The PR-CTRC also improves the thermal efficiency and exergy efficiency of the B-CTRC, with increases of 184% and 227%, respectively. Compared with the ORC system, the PR-CTRC shows the significant advantage of highly recycling the exhaust gas and engine coolant simultaneously due to the special property of supercritical CO_2’s specific heat capacity. The supercritical property of CO_2 also generates a better heat transfer and flowing performances. Meanwhile, the PR

Demonstration of an on-site PAFC cogeneration system with waste heat utilization by a new gas absorption chiller

Energy Technology Data Exchange (ETDEWEB)

Urata, Tatsuo [Tokyo Gas Company, LTD, Tokyo (Japan)

1996-12-31

Analysis and cost reduction of fuel cells is being promoted to achieve commercial on-site phosphoric acid fuel cells (on-site FC). However, for such cells to be effectively utilized, a cogeneration system designed to use the heat generated must be developed at low cost. Room heating and hot-water supply are the most simple and efficient uses of the waste heat of fuel cells. However, due to the short room-heating period of about 4 months in most areas in Japan, the sites having demand for waste heat of fuel cells throughout the year will be limited to hotels and hospitals Tokyo Gas has therefore been developing an on-site FC and the technology to utilize tile waste heat of fuel cells for room cooling by means of an absorption refrigerator. The paper describes the results of fuel cell cogeneration tests conducted on a double effect gas absorption chiller heater with auxiliary waste heat recovery (WGAR) that Tokyo Gas developed in its Energy Technology Research Laboratory.

Thermal analysis of a heat generating waste repository on the seabed

International Nuclear Information System (INIS)

Maynard, M.J.; Butler, T.P.; Firmin, G.H.

1987-02-01

The time dependent thermal behaviour of a repository containing heat generating waste has been investigated during loading, transport, and subsequent emplacement on the seabed. Variations of less than 1 0 C in the sealed repository water temperature were calculated to be sufficient to create adequate water circulation. Conservative 1-D analyses were used to estimate a maximum repository water temperature of 256 0 C, occuring about 3 years after emplacement. The temperature distributions within the heat generating waste canisters and grouted titanium tubes have been calculated using 2-D axisymmetric finite element models. Peak temperatures at the waste centre-line were found to be approx. 40 0 C above the repository water temperature. The sensitivity of the results to assumed thermal parameters and to the effect of sediment accumulation have been considered. The possibility and consequences of steam formation within a vented repository have been discussed. (author)

Organic rankine cycle waste heat applications

Science.gov (United States)

Brasz, Joost J.; Biederman, Bruce P.

2007-02-13

A machine designed as a centrifugal compressor is applied as an organic rankine cycle turbine by operating the machine in reverse. In order to accommodate the higher pressures when operating as a turbine, a suitable refrigerant is chosen such that the pressures and temperatures are maintained within established limits. Such an adaptation of existing, relatively inexpensive equipment to an application that may be otherwise uneconomical, allows for the convenient and economical use of energy that would be otherwise lost by waste heat to the atmosphere.

Recycling of construction and demolition waste: case study in the Port of Antwerp

OpenAIRE

Bergmans, Jef; Broos, Kris; Nielsen, Peter; Dierckx, Philippe; Brijsse, Yvan; Jacobs, Kurt

2015-01-01

Construction and demolition waste (C&DW) represents one of the EU’s largest waste streams. According to the Directive 2008/98/EC on waste, at least 70 percent (by weight) of non-hazardous C&DW must be recuperated by 2020. Eurostat estimates an annual C&DW generation of 970 Mton in EU-27, representing an average value of almost 2.0 ton per inhabitant, with an average recovery rate of 47%. A case study in the Port of Antwerp (PoA) demonstrated new high grade recycling options for purified mater...

Heat exchangers of a new design and their use in thermal power engineering

Science.gov (United States)

Astanovskii, D. L.; Astanovskii, L. Z.

2007-07-01

We present a new design of a heat exchanger capable of handling flows of gases and liquids at temperatures from -270 to +1100°C and pressure of up to 30 MPa, for any throughput capacity required, and ensuring low loss of head of heat-transfer media. Examples illustrating the use of such an apparatus for supplying hot water, preheating natural gas, recuperating the heat of stack gases, and preheating air are given.

Heat production thanks to waste water; Produire de l'energie grace aux eaux usees

Energy Technology Data Exchange (ETDEWEB)

Wellstein, J.

2009-07-01

The district heating of a large residential compound in Rheinfelden, Switzerland has been refurbished and extended in order to include new buildings and take advantage of the heat from the municipal waste water treatment plant. The initial system was built in 1976 and delivered heat to 3000 people in 1050 housing units, from three natural gas fired boilers with a total power of 3 MW. In 1993, a study supported by the Swiss Federal Office of Energy identified considerable possible energy savings. Some operational measures were implemented immediately. The recent extension of the district heating to a second residential compound in the neighbourhood increased the heat demand by about 50%. In the course of the planning process it was recognized that waste water from the joint municipal treatment plant of Rheinfelden and Magden - a second city located in the vicinity - has to be cooled by 5 K before being rejected into the Rhine River. This water is now used after filtration as the heat source for two big heat pumps (total 2.5 MW; working fluid: ammonia) supplying the refurbished and extended district heating. Peak heat demand is covered by natural gas boilers (total 9 MW) that can operate alone or in parallel with the heat pumps. Provision has been made to later connect another waste heat source to the district heating network: the municipal skating rink and swimming pool sport facility.

Experimental study on heat transfer performance of fin-tube exchanger and PSHE for waste heat recovery

Science.gov (United States)

Chen, Ting; Bae, Kyung Jin; Kwon, Oh Kyung

2018-02-01

In this paper, heat transfer characteristics of fin-tube heat exchanger and primary surface heat exchanger (PSHE) used in waste heat recovery were investigated experimentally. The flow in the fin-tube heat exchanger is cross flow and in PSHE counter flow. The variations of friction factor and Colburn j factor with air mass flow rate, and Nu number with Re number are presented. Various comparison methods are used to evaluate heat transfer performance, and the results show that the heat transfer rate of the PSHE is on average 17.3% larger than that of fin-tube heat exchanger when air mass flow rate is ranging from 1.24 to 3.45 kg/min. However, the PSHE causes higher pressure drop, and the fin-tube heat exchanger has a wider application range which leads to a 31.7% higher value of maximum heat transfer rate compared to that of the PSHE. Besides, under the same fan power per unit frontal surface, a higher heat transfer rate value is given in the fin-tube heat exchanger.

Heat transfer enhanced microwave process for stabilization of liquid radioactive waste slurry. Final report

International Nuclear Information System (INIS)

White, T.L.

1995-01-01

The objectve of this CRADA is to combine a polymer process for encapsulation of liquid radioactive waste slurry developed by Monolith Technology, Inc. (MTI), with an in-drum microwave process for drying radioactive wastes developed by Oak Ridge National Laboratory (ORNL), for the purpose of achieving a fast, cost-effectve commercial process for solidification of liquid radioactive waste slurry. Tests performed so far show a four-fold increase in process throughput due to the direct microwave heating of the polymer/slurry mixture, compared to conventional edge-heating of the mixer. We measured a steady-state throughput of 33 ml/min for 1.4 kW of absorbed microwave power. The final waste form is a solid monolith with no free liquids and no free particulates

Engineering Scoping Study of Thermoelectric Generator Systems for Industrial Waste Heat Recovery

Energy Technology Data Exchange (ETDEWEB)

Hendricks, Terry [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Choate, William T. [BCS, Inc., Laurel, MD (United States)

2006-11-01

This report evaluates thermoelectric generator (TEG) systems with the intent to: 1) examine industrial processes in order to identify and quantify industrial waste heat sources that could potentially use TEGs; 2) describe the operating environment that a TEG would encounter in selected industrial processes and quantify the anticipated TEG system performance; 3) identify cost, design and/or engineering performance requirements that will be needed for TEGs to operate in the selected industrial processes; and 4) identify the research, development and deployment needed to overcome the limitations that discourage the development and use of TEGs for recovery of industrial waste heat.

Process integration in bioprocess indystry: waste heat recovery in yeast and ethyl alcohol plant

International Nuclear Information System (INIS)

Raskovic, P.; Anastasovski, A.; Markovska, Lj.; Mesko, V.

2010-01-01

The process integration of the bioprocess plant for production of yeast and alcohol was studied. Preliminary energy audit of the plant identified the huge amount of thermal losses, caused by waste heat in exhausted process streams, and reviled the great potential for energy efficiency improvement by heat recovery system. Research roadmap, based on process integration approach, is divided on six phases, and the primary tool used for the design of heat recovery network was Pinch Analysis. Performance of preliminary design are obtained by targeting procedure, for three process stream sets, and evaluated by the economic criteria. The results of process integration study are presented in the form of heat exchanger networks which fulfilled the utilization of waste heat and enable considerable savings of energy in short payback period.

Thermal performance analysis of Brayton cycle with waste heat recovery boiler for diesel engines of offshore oil production facilities

International Nuclear Information System (INIS)

Liu, Xianglong; Gong, Guangcai; Wu, Yi; Li, Hangxin

2016-01-01

Highlights: • Comparison of Brayton cycle with WHRB adopted in diesel engines with and without fans by thermal performance. • Waste heat recovery technology for FPSO. • The thermoeconomic analysis for the heat recovery for FPSO. - Abstract: This paper presents the theoretical analysis and on-site testing on the thermal performance of the waste heat recovery system for offshore oil production facilities, including the components of diesel engines, thermal boilers and waste heat boilers. We use the ideal air standard Brayton cycle to analyse the thermal performance. In comparison with the traditional design, the fans at the engine outlet of the waste heat recovery boiler is removed due to the limited space of the offshore platform. The cases with fan and without fan are compared in terms of thermal dynamics performance, energy efficiency and thermo-economic index of the system. The results show that the application of the WHRB increases the energy efficiency of the whole system, but increases the flow resistance in the duct. It is proved that as the waste heat recovery boiler takes the place of the thermal boiler, the energy efficiency of whole system without fan is slightly reduced but heat recovery efficiency is improved. This research provides an important guidance to improve the waste heat recovery for offshore oil production facilities.

Data gathering in support of phase O program for waste heat utilization from nuclear enrichment facilities, Ohio

International Nuclear Information System (INIS)

1978-01-01

The gathering of demographic, community development, and economic data for the region impacted by the Pikeville (Ohio) Nuclear Enrichment Facility is described. These data are to be used for establishing possible community uses, e.g., space heating, domestic water heating, and industrial uses, of waste heat from the facility. It was concluded that although the economic feasibility of such waste heat utilization remains to be proven, the community would cooperate in a feasibility demonstration program

Utilizing waste heat. Energy recovery options for trade and industry

Energy Technology Data Exchange (ETDEWEB)

Krieg, W

1988-08-01

The article shows options for efficient and low-cost thermal energy recovery. Heat recovery involves a number of problems, e.g. the type of waste heat, the uses of the energy recovered, and the best way of utilizing it. There is no generally applicable way of solving these problems. Some practical examples are presented. Economically efficient solutions require detailed technical knowledge as well as a good portion of creativity and imagination. (BR).

Data that warms: Waste heat, infrastructural convergence and the computation traffic commodity

Directory of Open Access Journals (Sweden)

Julia Velkova

2016-12-01

Full Text Available This article explores the ways in which data centre operators are currently reconfiguring the systems of energy and heat supply in European capitals, replacing conventional forms of heating with data-driven heat production, and becoming important energy suppliers. Taking as an empirical object the heat generated from server halls, the article traces the expanding phenomenon of ‘waste heat recycling’ and charts the ways in which data centre operators in Stockholm and Paris direct waste heat through metropolitan district heating systems and urban homes, and valorise it. Drawing on new materialisms, infrastructure studies and classical theory of production and destruction of value in capitalism, the article outlines two modes in which this process happens, namely infrastructural convergence and decentralisation of the data centre. These modes arguably help data centre operators convert big data from a source of value online into a raw material that needs to flow in the network irrespective of meaning. In this conversion process, the article argues, a new commodity is in a process of formation, that of computation traffic. Altogether data-driven heat production is suggested to raise the importance of certain data processing nodes in Northern Europe, simultaneously intervening in the global politics of access, while neutralising external criticism towards big data by making urban life literally dependent on power from data streams.

Stainless Steel Foil with Improved Creep-Resistance for Use in Primary Surface Recuperators for Gas Turbine Engines

International Nuclear Information System (INIS)

Browning, P.F.; Fitzpatrick, M.; Grubb, J.F.; Klug, R.C.; Maziasz, P.J.; Montague, J.P.; Painter, R.A.; Swindeman, R.W.

1998-01-01

Primary surface recuperators (PSRs) are compact heat-exchangers made from thin-foil type 347 austenitic stainless steel, which boost the efficiency of land-based gas turbine engines. Solar Turbines uses foil folded into a unique corrugated pattern to maximize the primary surface area for efficient heat transfer between hot exhaust gas on one side, and the compressor discharge air on the other side of the foil. Allegheny-Ludlum produces 0.003 - 0.0035 in. thick foil for a range of current turbine engines using PSRs that operate at up to 660 degrees C. Laboratory-scale processing modification experiments recently have demonstrated that dramatic improvements can be achieved in the creep resistance of such typical 347 stainless steel foils. The modified processing enables fine NbC carbide precipitates to develop during creep at 650-700 degrees C, which provides strength even with a fine grain size. Such improved creep-resistance is necessary for advanced turbine systems that will demand greater materials performance and reliability at higher operating conditions. The next challenges are to better understand the nature of the improved creep resistance in these 347 stainless steel foil, and to achieve similar improvements with scale-up to commercial foil production

On the thermodynamics of waste heat recovery from internal combustion engine exhaust gas

Science.gov (United States)

Meisner, G. P.

2013-03-01

The ideal internal combustion (IC) engine (Otto Cycle) efficiency ηIC = 1-(1/r)(γ - 1) is only a function of engine compression ratio r =Vmax/Vmin and exhaust gas specific heat ratio γ = cP/cV. Typically r = 8, γ = 1.4, and ηIC = 56%. Unlike the Carnot Cycle where ηCarnot = 1-(TC/TH) for a heat engine operating between hot and cold heat reservoirs at TH and TC, respectively, ηIC is not a function of the exhaust gas temperature. Instead, the exhaust gas temperature depends only on the intake gas temperature (ambient), r, γ, cV, and the combustion energy. The ejected exhaust gas heat is thermally decoupled from the IC engine and conveyed via the exhaust system (manifold, pipe, muffler, etc.) to ambient, and the exhaust system is simply a heat engine that does no useful work. The maximum fraction of fuel energy that can be extracted from the exhaust gas stream as useful work is (1-ηIC) × ηCarnot = 32% for TH = 850 K (exhaust) and TC = 370 K (coolant). This waste heat can be recovered using a heat engine such as a thermoelectric generator (TEG) with ηTEG> 0 in the exhaust system. A combined IC engine and TEG system can generate net useful work from the exhaust gas waste heat with efficiency ηWH = (1-ηIC) × ηCarnot ×ηTEG , and this will increase the overall fuel efficiency of the total system. Recent improvements in TEGs yield ηTEG values approaching 15% giving a potential total waste heat conversion efficiency of ηWH = 4.6%, which translates into a fuel economy improvement approaching 5%. This work is supported by the US DOE under DE-EE0005432.

Characteristics of Vacuum Freeze Drying with Utilization of Internal Cooling and Condenser Waste Heat for Sublimation

Directory of Open Access Journals (Sweden)

Muhammad Alhamid

2013-09-01

Full Text Available Vacuum freeze drying is an excellent drying method, but it is very energy-intensive because a relatively long drying time is required. This research investigates the utilization of condenser waste heat for sublimation as a way of accelerating the drying rate. In addition, it also investigates the effect of internal cooling combined with vacuum cooling in the pressure reduction process. Jelly fish tentacles were used as the specimen, with different configurations for condenser heat waste and internal cooling valve opening. The results show that heating with condenser heat waste can accelerate the drying rate up to 0.0035 kg/m2.s. In addition, pre-freezing by internal cooling prevents evaporation until the mass of the specimen is 0.47 g and promotes transition of the specimen into the solid phase.

A heating system for piglets in farrowing house using waste heat from biogas engine

Directory of Open Access Journals (Sweden)

Payungsak Junyusen

2008-12-01

Full Text Available The aim of this study is to design and test a heating system for piglets in farrowing house by utilising the waste heat from a biogas engine as a heat source. The study was separated into three parts: the study on the biogas combined heat and power plant, the investigation on the properties of the heat panel, and the installation and testing of the heating system. From the experiment, the condition producing 60 kW of electrical power was a proper one, in which electrical efficiency and specific fuel consumption were 14% and 1.22 m3/kWh respectively. Generating both electricity and heat increased the overall efficiency to 37.7% and decreased the specific fuel consumption to 0.45 m3/kWh. The heat panel, which was made of a plastic material, had a thermal conductivity of 0.58 W/mC and the maximum compressive force and operating pressure of 8.1 kN and 0.35 bar respectively. The surface temperature of the panel was dependent on the inlet water temperature. When hot water of 44C was supplied into the farrowing house with room temperature of 26C, the average surface temperature was 33C. The developed heating system could provide heat for 4.3 farrowing houses. The payback period of this project was 2.5 years.

Soil warming for utilization and dissipation of waste heat from power generation in Pennsylvania

International Nuclear Information System (INIS)

DeWalle, D.R.

1977-01-01

The purpose of this paper is to describe the Penn State research project, which studies the soil warming by circulation of heated power plant discharge water through a buried pipe network. Waste heat can be utilized by soil warming for increased crop growth in open fields with proper selection of crops and cropping systems. Dissipation of waste heat from a buried pipe network can be predicted using either of two steady-state conduction equations tested. Accurate predictions are dependent upon estimates of the pipe outer-surface temperatures, soil surface temperatures in heated soil and soil thermal conductivity. The effect of economic optimization on soil-warming land area requirements for a 1500 MWe power plant in Pennsylvania is presented. (M.S.)

Investigation of waste heat recovery of binary geothermal plants using single component refrigerants

Science.gov (United States)

Unverdi, M.

2017-08-01

In this study, the availability of waste heat in a power generating capacity of 47.4 MW in Germencik Geothermal Power Plant has been investigated via binary geothermal power plant. Refrigerant fluids of 7 different single components such as R-134a, R-152a, R-227ea, R-236fa, R-600, R-143m and R-161 have been selected. The binary cycle has been modeled using the waste heat equaling to mass flow rate of 100 kg/s geothermal fluid. While the inlet temperature of the geothermal fluid into the counter flow heat exchanger has been accepted as 110°C, the outlet temperature has been accepted as 70°C. The inlet conditions have been determined for the refrigerants to be used in the binary cycle. Finally, the mass flow rate of refrigerant fluid and of cooling water and pump power consumption and power generated in the turbine have been calculated for each inlet condition of the refrigerant. Additionally, in the binary cycle, energy and exergy efficiencies have been calculated for 7 refrigerants in the availability of waste heat. In the binary geothermal cycle, it has been found out that the highest exergy destruction for all refrigerants occurs in the heat exchanger. And the highest and lowest first and second law efficiencies has been obtained for R-600 and R-161 refrigerants, respectively.

Performance Analysis of Waste Heat Driven Pressurized Adsorption Chiller

KAUST Repository

LOH, Wai Soong

2010-01-01

This article presents the transient modeling and performance of waste heat driven pressurized adsorption chillers for refrigeration at subzero applications. This innovative adsorption chiller employs pitch-based activated carbon of type Maxsorb III (adsorbent) with refrigerant R134a as the adsorbent-adsorbate pair. It consists of an evaporator, a condenser and two adsorber/desorber beds, and it utilizes a low-grade heat source to power the batch-operated cycle. The ranges of heat source temperatures are between 55 to 90°C whilst the cooling water temperature needed to reject heat is at 30°C. A parametric analysis is presented in the study where the effects of inlet temperature, adsorption/desorption cycle time and switching time on the system performance are reported in terms of cooling capacity and coefficient of performance. © 2010 by JSME.

Equipment for the emplacement of heat-producing waste in long horizontal boreholes

International Nuclear Information System (INIS)

Young, K.D.; Scully, L.W.; Fisk, A.; deBakker, P.; Friant, J.; Anderson, A.

1983-01-01

Emplacement of heat-producing waste in long horizontal holes may offer several technical and economic advantages over shallow vertical hole emplacement. Less of the host rock suffers damage as a result of drift construction; the heat from the waste can be isolated from the access drifts for long periods of time; and the amount of rock which must be excavated is much less than in traditional disposal scenarios. One of the major reasons that has been used to reject the long hole concept in the past and adhere to the shallow vertical hole concept is the equipment required to drill the holes and to emplace and retrieve the waste. Such equipment does not currently exist. It clearly is more difficult to drill a 600 to 1000 foot horizontal hole, possibly 3 to 4 feet in diameter, and place a canister of waste at the end of it than to drill a 30 foot vertical hole and lower the waste to the bottom. A liner, for emplacement hole stabilization, appears to be feasible by adapting existing technology for concrete slip forming or jacking in a steel liner. The conceptual design of the equipment to drill long horizontal holes, emplace waste and retrieve waste will be discussed. Various options in concept will be presented as well as their advantages and disadvantages. The operating scenario of the selected concept will be described as well as solutions to potential problems encountered

Equipment for the emplacement of heat-producing waste in long horizontal boreholes

International Nuclear Information System (INIS)

Young, K.D.; Fisk, A.; Friant, J.; Scully, L.W.

1983-01-01

Emplacement of heat-producing waste in long horizontal holes may offer several technical and economic advantages over shallow vertical hole emplacement. Less of the host rock suffers damage as a resul of drift construction; the heat from the waste can be isolated from the access drifts for long periods of time; and the amount of rock which must be excavated is much less than in traditional disposal scenarios. One of the major reasons that has been used to reject the long hole concept in the past and adhere to the shallow vertical hole concept is the equipment required to drill the holes and to emplace and retrieve the waste. Such equipment does not currently exist. It clearly is more difficult to drill a 600 to 100 foot horizontal hole, possibly 3 to 4 feet in diameter, and place a canister of waste at the end of it than to drill a 30 foot vertical hole and lower the waste to the bottom. A liner, for emplacement hole stabilization, appears to be feasible by adapting existing technology for concrete slip forming or jacking in a steel liner. The conceptual design of the equipment to drill long horizontal holes, emplace waste and retrieve waste is discussed. Various options in concept are presented as well as their advantages and disadvantages. The operating scenario of the selected concept is described as well as solutions to potential problems encountered

System and method for determining the net output torque from a waste heat recovery system

Science.gov (United States)

Tricaud, Christophe; Ernst, Timothy C.; Zigan, James A.

2016-12-13

The disclosure provides a waste heat recovery system with a system and method for calculation of the net output torque from the waste heat recovery system. The calculation uses inputs from existing pressure and speed sensors to create a virtual pump torque sensor and a virtual expander torque sensor, and uses these sensors to provide an accurate net torque output from the WHR system.

Performance evaluation of cryogenic counter-flow heat exchangers with longitudinal conduction, heat in-leak and property variations

Science.gov (United States)

Jiang, Q. F.; Zhuang, M.; Zhu, Z. G.; Y Zhang, Q.; Sheng, L. H.

2017-12-01

Counter-flow plate-fin heat exchangers are commonly utilized in cryogenic applications due to their high effectiveness and compact size. For cryogenic heat exchangers in helium liquefaction/refrigeration systems, conventional design theory is no longer applicable and they are usually sensitive to longitudinal heat conduction, heat in-leak from surroundings and variable fluid properties. Governing equations based on distributed parameter method are developed to evaluate performance deterioration caused by these effects. The numerical model could also be applied in many other recuperators with different structures and, hence, available experimental data are used to validate it. For a specific case of the multi-stream heat exchanger in the EAST helium refrigerator, quantitative effects of these heat losses are further discussed, in comparison with design results obtained by the common commercial software. The numerical model could be useful to evaluate and rate the heat exchanger performance under the actual cryogenic environment.

Performance analysis of ORC power generation system with low-temperature waste heat of aluminum reduction cell

Science.gov (United States)

Wang, Zhiqi; Zhou, Naijun; Jing, Guo

Performance of organic Rankine cycle (ORC) system to recover low-temperature waste heat from aluminum reduction cell was analyzed. The temperature of waste heat is 80°C-200°C and the flow rate is 3×105m3/h. The pinch temperature difference between waste heat and working fluids is 10°C. The results show that there is optimal evaporating temperature for maximum net power under the same pinch point. For heat source temperature range of 80°C-140°C and 150°C-170°C, the working fluid given biggest net power is R227ea and R236fa, respectively. When the temperature is higher than 180°C, R236ea generates the biggest net power. The variation of heat source temperature has important effect on net power. When the temperature decreases 10%, the net power will deviate 30% from the maximum value.

Cost Scaling of a Real-World Exhaust Waste Heat Recovery Thermoelectric Generator: A Deeper Dive

Science.gov (United States)

Hendricks, Terry J.; Yee, Shannon; LeBlanc, Saniya

2015-01-01

Cost is equally important to power density or efficiency for the adoption of waste heat recovery thermoelectric generators (TEG) in many transportation and industrial energy recovery applications. In many cases the system design that minimizes cost (e.g., the $/W value) can be very different than the design that maximizes the system's efficiency or power density, and it is important to understand the relationship between those designs to optimize TEG performance-cost compromises. Expanding on recent cost analysis work and using more detailed system modeling, an enhanced cost scaling analysis of a waste heat recovery thermoelectric generator with more detailed, coupled treatment of the heat exchangers has been performed. In this analysis, the effect of the heat lost to the environment and updated relationships between the hot-side and cold-side conductances that maximize power output are considered. This coupled thermal and thermoelectric treatment of the exhaust waste heat recovery thermoelectric generator yields modified cost scaling and design optimization equations, which are now strongly dependent on the heat leakage fraction, exhaust mass flow rate, and heat exchanger effectiveness. This work shows that heat exchanger costs most often dominate the overall TE system costs, that it is extremely difficult to escape this regime, and in order to achieve TE system costs of $1/W it is necessary to achieve heat exchanger costs of $1/(W/K). Minimum TE system costs per watt generally coincide with maximum power points, but Preferred TE Design Regimes are identified where there is little cost penalty for moving into regions of higher efficiency and slightly lower power outputs. These regimes are closely tied to previously-identified low cost design regimes. This work shows that the optimum fill factor Fopt minimizing system costs decreases as heat losses increase, and increases as exhaust mass flow rate and heat exchanger effectiveness increase. These findings have

The Optimal Evaporation Temperature of Subcritical ORC Based on Second Law Efficiency for Waste Heat Recovery

Directory of Open Access Journals (Sweden)

Xiaoxiao Xu

2012-03-01

Full Text Available The subcritical Organic Rankine Cycle (ORC with 28 working fluids for waste heat recovery is discussed in this paper. The effects of the temperature of the waste heat, the critical temperature of working fluids and the pinch temperature difference in the evaporator on the optimal evaporation temperature (OET of the ORC have been investigated. The second law efficiency of the system is regarded as the objective function and the evaporation temperature is optimized by using the quadratic approximations method. The results show that the OET will appear for the temperature ranges investigated when the critical temperatures of working fluids are lower than the waste heat temperatures by 18 ± 5 K under the pinch temperature difference of 5 K in the evaporator. Additionally, the ORC always exhibits the OET when the pinch temperature difference in the evaporator is raised under the fixed waste heat temperature. The maximum second law efficiency will decrease with the increase of pinch temperature difference in the evaporator.

Heat pipe cooling system for underground, radioactive waste storage tanks

International Nuclear Information System (INIS)

Cooper, K.C.; Prenger, F.C.

1980-02-01

An array of 37 heat pipes inserted through the central hole at the top of a radioactive waste storage tank will remove 100,000 Btu/h with a heat sink of 70 0 F atmospheric air. Heat transfer inside the tank to the heat pipe is by natural convection. Heat rejection to outside air utilizes a blower to force air past the heat pipe condenser. The heat pipe evaporator section is axially finned, and is constructed of stainless steel. The working fluid is ammonia. The finned pipes are individually shrouded and extend 35 ft down into the tank air space. The hot tank air enters the shroud at the top of the tank and flows downward as it is cooled, with the resulting increased density furnishing the pressure difference for circulation. The cooled air discharges at the center of the tank above the sludge surface, flows radially outward, and picks up heat from the radioactive sludge. At the tank wall the heated air rises and then flows inward to comple the cycle

Experimental validation of a dynamic waste heat recovery system model for control purposes

NARCIS (Netherlands)

Feru, E.; Kupper, F.; Rojer, C.; Seykens, X.L.J.; Scappin, F.; Willems, F.P.T.; Smits, Jeroen; Jager, de A.G.; Steinbuch, M.

2013-01-01

This paper presents the identification and validation of a dynamic Waste Heat Recovery (WHR) system model. Driven by upcoming CO2 emission targets and increasing fuel costs, engine exhaust gas heat utilization has recently attracted much attention to improve fuel efficiency, especially for

Heat Melt Compaction as an Effective Treatment for Eliminating Microorganisms from Solid Waste

Science.gov (United States)

Hummerick, Mary P.; Strayer, Richard F.; McCoy, Lashelle E.; Richards, Jeffrey T.; Ruby, Anna Maria; Wheeler, Ray; Fisher, John

2013-01-01

One of the technologies being tested at Ames Research Center as part of the logistics and repurposing project is heat melt compaction (HMC) of solid waste to reduce volume, remove water and render a biologically stable and safe product. Studies at Kennedy Space Center have focused on the efficacy of the heat melt compaction process for killing microorganisms in waste and specific compacter operation protocols, i.e., time and temperature required to achieve a sterile, stable product. The work. reported here includes a controlled study to examine the survival and potential re-growth of specific microorganisms over a 6-month period of storage after heating and compaction. Before heating and compaction, ersatz solid wastes were inoculated with Bacillus amyloliquefaciens and Rhodotorula mucilaginosa, previously isolated from recovered space shuttle mission food and packaging waste. Compacted HMC tiles were sampled for microbiological analysis at time points between 0 and 180 days of storage in a controlled environment chamber. In addition, biological indicator strips containing spores of Bacillus atrophaeus and Geobacillus stearothermophilus were imbedded in trash to assess the efficacy of the HMC process to achieve sterilization. Analysis of several tiles compacted at 180deg C for times of 40 minutes to over 2 hours detected organisms in all tile samples with the exception of one exposed to 180deg C for approximately 2 hours. Neither of the inoculated organisms was recovered, and the biological indicator strips were negative for growth in all tiles indicating at least local sterilization of tile areas. The findings suggest that minimum time/temperature combination is required for complete sterilization. Microbial analysis of tiles processed at lower temperatures from 130deg C-150deg C at varying times will be discussed, as well as analysis of the bacteria and fungi present on the compactor hardware as a result of exposure to the waste and the surrounding environment

Modeling and control of a parallel waste heat recovery system for Euro-VI heavy-duty diesel engines

NARCIS (Netherlands)

Feru, E.; Willems, F.P.T.; Jager, de A.G.; Steinbuch, M.

2014-01-01

This paper presents the modeling and control of a waste heat recovery systemfor a Euro-VI heavy-duty truck engine. The considered waste heat recovery system consists of two parallel evaporators with expander and pumps mechanically coupled to the engine crankshaft. Compared to previous work, the

Modeling and Control of a Parallel Waste Heat Recovery System for Euro-VI Heavy-Duty Diesel Engines

NARCIS (Netherlands)

Feru, E.; Willems, F.P.T.; Jager, B. de; Steinbuch, M.

2014-01-01

This paper presents the modeling and control of a waste heat recovery system for a Euro-VI heavy-duty truck engine. The considered waste heat recovery system consists of two parallel evaporators with expander and pumps mechanically coupled to the engine crankshaft. Compared to previous work, the

Ocean disposal of heat generating radioactive waste

International Nuclear Information System (INIS)

1984-12-01

A study of container designs for heat generating radioactive waste disposal in the deep ocean sediments is presented. The purpose of the container would be to isolate the waste from the environment for a period of 500 to 1000 years. The container designs proposed are based on the use of either corrosion allowance or corrosion resistant metals. Appropriate overpack wall thicknesses are suggested for each design using the results of corrosion studies and experiments but these are necessarily preliminary and data relevant to corrosion in deep ocean sediments remain sparse. It is concluded that the most promising design concept involves a thin titanium alloy overpack in which all internal void spaces are filled with lead or cement grout. In situ temperatures for the sediment adjacent to the emplaced 50 year cooled waste containers are calculated to reach about 260 deg C. The behaviour of the sediments at such a high temperature is not well understood and the possibility of 100 years interim storage is recommended for consideration to allow further cooling. Further corrosion data and sediment thermal studies would be required to fully confirm the engineering feasibility of these designs. (author)

Recuperator with microjet technology as a proposal for heat recovery from low-temperature sources

Directory of Open Access Journals (Sweden)

Wajs Jan

2015-12-01

Full Text Available A tendency to increase the importance of so-called dispersed generation, based on the local energy sources and the working systems utilizing both the fossil fuels and the renewable energy resources is observed nowadays. Generation of electricity on industrial or domestic scale together with production of heat can be obtained for example through employment of the ORC systems. It is mentioned in the EU directive 2012/27/EU for cogenerative production of heat and electricity. For such systems the crucial points are connected with the heat exchangers, which should be small in size but be able to transfer high heat fluxes. In presented paper the prototype microjet heat exchanger dedicated for heat recovery systems is introduced. Its novel construction is described together with the systematical experimental analysis of heat transfer and flow characteristics. Reported results showed high values of the overall heat transfer coefficient and slight increase in the pressure drop. The results of microjet heat exchanger were compared with the results of commercially available compact plate heat exchanger.

Recuperator with microjet technology as a proposal for heat recovery from low-temperature sources

Science.gov (United States)

Wajs, Jan; Mikielewicz, Dariusz; Fornalik-Wajs, Elżbieta; Bajor, Michał

2015-12-01

A tendency to increase the importance of so-called dispersed generation, based on the local energy sources and the working systems utilizing both the fossil fuels and the renewable energy resources is observed nowadays. Generation of electricity on industrial or domestic scale together with production of heat can be obtained for example through employment of the ORC systems. It is mentioned in the EU directive 2012/27/EU for cogenerative production of heat and electricity. For such systems the crucial points are connected with the heat exchangers, which should be small in size but be able to transfer high heat fluxes. In presented paper the prototype microjet heat exchanger dedicated for heat recovery systems is introduced. Its novel construction is described together with the systematical experimental analysis of heat transfer and flow characteristics. Reported results showed high values of the overall heat transfer coefficient and slight increase in the pressure drop. The results of microjet heat exchanger were compared with the results of commercially available compact plate heat exchanger.

Waste heat recovery system

Energy Technology Data Exchange (ETDEWEB)

Ernst, Timothy C.; Zigan, James A.

2017-12-19

A waste heat recovery system includes a Rankine cycle (RC) circuit having a pump, a boiler, an energy converter, and a condenser fluidly coupled via conduits in that order, to provide additional work. The additional work is fed to an input of a gearbox assembly including a capacity for oil by mechanically coupling to the energy converter to a gear assembly. An interface is positioned between the RC circuit and the gearbox assembly to partially restrict movement of oil present in the gear assembly into the RC circuit and partially restrict movement of working fluid present in the RC circuit into the gear assembly. An oil return line is fluidly connected to at least one of the conduits fluidly coupling the RC components to one another and is operable to return to the gear assembly oil that has moved across the interface from the gear assembly to the RC circuit.

Study of waste-heat recovery and utilization at the Farmington Municipal Power Plant. Final report, December 1, 1980-June 30, 1981

Energy Technology Data Exchange (ETDEWEB)

Leigh, G.G.; Edgel, W.R.; Feldman, K.T. Jr.; Moss, E.J.

1982-03-01

An examination was made of the technical and economc feasibility of utilizing waste heat from the Farmington Municipal Power Plant. First, the production cycles of the natural-gas-fired plant were assessed to determine the quantity and quality of recoverable waste heat created by the plant during its operation. Possibilities for utilizing waste heat from the exhaust gases and the cooling water were then reviewed. Hot water systems that can be used to retrieve heat from hot flue gases were investigated; the heated water can then be used for space heating of nearby buildings. The potential use of waste heat to operate a refrigeration plant was also analyzed. The use of discharged cooling water for hydroelectric generation was studied, as well as its application for commercial agricultural and aquaculture enterprises.

Study on Waste Heat Utilization Device of High-Temperature Freshwater in the Modern Marine Diesel Engine

Science.gov (United States)

Wang, Shuaijun; Liu, Chentao; Zhou, Yao

2018-01-01

Based on using the waste heat recycling from high temperature freshwater in marine diesel engine to heat fuel oil tank, lubrication oil tank and settling tank and so on to achieve energy saving, improve fuel efficiency as the goal, study on waste heat utilization device of high-temperature freshwater in the modern marine diesel engine to make the combustion chamber effectively cooled by high-temperature freshwater and the inner liner freshwater temperature heat is effectively utilized and so on to improve the overall efficiency of the power plant of the ship and the diesel optimum working condition.

Improvements in Pyrolysis of Wastes in an Externally Heated Rotary Kiln

Science.gov (United States)

Suzuki, Tomoko; Okazaki, Teruyuki; Yamamoto, Kenji; Nakata, Hiroyuki; Fujita, Osamu

The effects of rotating speed and internal structure on the performance of an externally heated rotary kiln for waste pyrolysis were investigated. A newly developed method was adopted to evaluate the overall heat transfer coefficient km-w from the inner wall to the wastes for this purpose. The experimental results revealed that km-w monotonically increased with the number of lifters and their height. When six lifters 200 mm in height were attached to the inner wall of the kiln, the mean value of km-w increased from 38.6 W/m2K to 45.3 W/m2K at 2.7 rpm. In addition, km-w increased to 50.1 W/m2K when the rotating speed was increased to 4.0 rpm. In the water vaporization phase during the course of the pyrolysis process, the height of the lifters had a significant influence on km-w. However, the number of lifters had a significant impact on km-w in the pyrolysis phase of the plastic-based wastes. According to measurements, a 10 % increase in km-w could be obtained when installing lifters to attain a ratio of lifter height Hl to the thickness of the waste layer Hw larger than 0.45 or when arc length between two lifters Ll to the arc length of the interface between the wastes and the kiln wall Lw was larger than 1.

Hydrogen preheating through waste heat recovery of an open-cathode PEM fuel cell leading to power output improvement

International Nuclear Information System (INIS)

Mohamed, W.A.N.W.; Kamikl, M. Haziq M.

2016-01-01

Highlights: • A study on the effect of hydrogen preheating using waste heat for low temperature PEM fuel cells. • Theoretical, experimental and analytical framework was established. • The maximum electrical power output increases by 8–10% under specific operating conditions. • Open loop hydrogen supply gives a better performance than closed loop. • The waste heat utilization is less than 10% due to heat capacity limitations. - Abstract: The electrochemical reaction kinetics in a Polymer Electrolyte Membrane (PEM) fuel cell is highly influenced by the reactants supply pressures and electrode temperatures. For an open cathode PEM fuel cell stack, the power output is constrained due to the use of air simultaneously as reactant and coolant. Optimal stack operation temperatures are not achieved especially at low to medium power outputs. Based on the ideal gas law, higher reactant temperatures would lead to higher pressures and subsequently improve the reaction kinetics. The hydrogen supply temperature and its pressure can be increased by preheating; thus, slightly offsetting the limitation of low operating stack temperatures. The exit air stream offers an internal source of waste heat for the hydrogen preheating purpose. In this study, a PEM open-cathode fuel cell was used to experimentally evaluate the performance of hydrogen preheating based on two waste heat recovery approaches: (1) open-loop and (2) closed loop hydrogen flow. The stack waste heat was channelled into a heat exchanger to preheat the hydrogen line before it is being supplied (open loop) or resupplied (closed loop) into the stack. At a constant 0.3 bar hydrogen supply pressure, the preheating increases the hydrogen temperature in the range of 2–13 °C which was dependant on the stack power output and cathode air flow rates. The achievable maximum stack power was increased by 8% for the closed loop and 10% for the open loop. Due to the small hydrogen flow rates, the waste heat utilization

Study on a waste heat-driven adsorption cooling cum desalination cycle

KAUST Repository

Ng, Kim Choon; Thu, Kyaw; Saha, Bidyut Baran; Chakraborty, Anutosh

2012-01-01

This article presents the performance analysis of a waste heat-driven adsorption cycle. With the implementation of adsorption-desorption phenomena, the cycle simultaneously produces cooling energy and high-grade potable water. A mathematical model

Technologies and Materials for Recovering Waste Heat in Harsh Environments

Energy Technology Data Exchange (ETDEWEB)

Nimbalkar, Sachin U. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Thekdi, Arvind [E3M, Inc. North Potomac, MD (United States); Rogers, Benjamin M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Kafka, Orion L. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Wenning, Thomas J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2014-12-15

A large amount (7,204 TBtu/year) of energy is used for process heating by the manufacturing sector in the United States (US). This energy is in the form of fuels mostly natural gas with some coal or other fuels and steam generated using fuels such as natural gas, coal, by-product fuels, and some others. Combustion of these fuels results in the release of heat, which is used for process heating, and in the generation of combustion products that are discharged from the heating system. All major US industries use heating equipment such as furnaces, ovens, heaters, kilns, and dryers. The hot exhaust gases from this equipment, after providing the necessary process heat, are discharged into the atmosphere through stacks. This report deals with identification of industries and industrial heating processes in which the exhaust gases are at high temperature (>1200 F), contain all of the types of reactive constituents described, and can be considered as harsh or contaminated. It also identifies specific issues related to WHR for each of these processes or waste heat streams.

Study of working fluid selection of organic Rankine cycle (ORC) for engine waste heat recovery

International Nuclear Information System (INIS)

Wang, E.H.; Zhang, H.G.; Fan, B.Y.; Ouyang, M.G.; Zhao, Y.; Mu, Q.H.

2011-01-01

Organic Rankine Cycle (ORC) could be used to recover low-grade waste heat. When a vehicle is running, the engine exhaust gas states have a wide range of variance. Defining the operational conditions of the ORC that achieve the maximum utilization of waste heat is important. In this paper the performance of different working fluids operating in specific regions was analyzed using a thermodynamic model built in Matlab together with REFPROP. Nine different pure organic working fluids were selected according to their physical and chemical properties. The results were compared in the regions when net power outputs were fixed at 10 kW. Safety levels and environmental impacts were also evaluated. The outcomes indicate that R11, R141b, R113 and R123 manifest slightly higher thermodynamic performances than the others; however, R245fa and R245ca are the most environment-friendly working fluids for engine waste heat-recovery applications. The optimal control principle of ORC under the transient process is discussed based on the analytical results. -- Highlights: → R11, R141b, R113 and R123 manifest the best thermodynamic performances. → R245fa and R245ca are the most environment-friendly working fluids for the engine waste heat-recovery application. → The condensing temperature has more important effect than the evaporating pressure to the performance of ORC. → The optimal control principle of ORC under the transient process was defined according to the calculation results for the vehicle engine waste heat-recovery application. → ORC thermodynamic model was built in Matlab together with REFPROP.

Waste heat recovery system for recapturing energy after engine aftertreatment systems

Science.gov (United States)

Ernst, Timothy C.; Nelson, Christopher R.

2014-06-17

The disclosure provides a waste heat recovery (WHR) system including a Rankine cycle (RC) subsystem for converting heat of exhaust gas from an internal combustion engine, and an internal combustion engine including the same. The WHR system includes an exhaust gas heat exchanger that is fluidly coupled downstream of an exhaust aftertreatment system and is adapted to transfer heat from the exhaust gas to a working fluid of the RC subsystem. An energy conversion device is fluidly coupled to the exhaust gas heat exchanger and is adapted to receive the vaporized working fluid and convert the energy of the transferred heat. The WHR system includes a control module adapted to control at least one parameter of the RC subsystem based on a detected aftertreatment event of a predetermined thermal management strategy of the aftertreatment system.

Vehicle Exhaust Waste Heat Recovery Model with Integrated Thermal Load Leveling

Science.gov (United States)

2015-08-01

backpressure can decrease engine power by ~1% per inch Hg.27 A specific exhaust heat exchanger design would need to take this effect into account...Materials. 2009;39:2142–2148. 4. Sprouse III C, Depcik C. Review of organic Rankine cycles for internal combustion engine exhaust waste heat recovery...Adams TG. Effect of exhaust system design on engine performance. 1980. SAE Technical Paper No. 800319. 16 1 DEFENSE TECHNICAL

USING CENTER HOLE HEAT TRANSFER TO REDUCE FORMATION TIMES FOR CERAMIC WASTE FORMS FROM PYROPROCESSING

International Nuclear Information System (INIS)

Kenneth J. Bateman; Charles W. Solbrig

2006-01-01

The waste produced from processing spent fuel from the EBR II reactor must be processed into a waste form suitable for long term storage in Yucca Mountain. The method chosen produces zeolite granules mixed with glass frit, which must then be converted into a solid. This is accomplished by loading it into a can and heating to 900 C in a furnace regulated at 915 C. During heatup to 900 C, the zeolite and glass frit react and consolidate to produce a sodalite monolith. The resultant ceramic waste form (CWF) is then cooled. The waste is 52 cm in diameter and initially 300 cm long but consolidates to 150 cm long during the heating process. After cooling it is then inserted in a 5-DHLW/DOE SNF Long Canister. Without intervention, the waste takes 82 hours to heat up to 900 C in a furnace designed to geometrically fit the cylindrical waste form. This paper investigates the reduction in heating times possible with four different methods of additional heating through a center hole. The hole size is kept small to maximize the amount of CWF that is processed in a single run. A hole radius of 1.82 cm was selected which removes only 1% of the CWF. A reference computation was done with a specified inner hole surface temperature of 915 C to provide a benchmark for the amount of improvement which can be made. It showed that the heatup time can potentially be reduced to 43 hours with center hole heating. The first method, simply pouring high temperature liquid aluminum into the hole, did not produce any noticeable effect on reducing heat up times. The second method, flowing liquid aluminum through the hole, works well as long as the velocity is high enough (2.5 cm/sec) to prevent solidification of the aluminum during the initial front movement of the aluminum into the center hole. The velocity can be reduced to 1 cm/sec after the initial front has traversed the ceramic. This procedure reduces the formation time to near that of the reference case. The third method, flowing a gas

Study on waste heat recovery from exhaust gas spark ignition (S.I. engine using steam turbine mechanism

Directory of Open Access Journals (Sweden)

Talib Kamarulhelmy

2017-01-01

Full Text Available The issue of global warming has pushed the effort of researchers not only to find alternative renewable energy, but also to improve the machine’s energy efficiency. This includes the utilization of waste energy into ‘useful energy’. For a vehicle using internal combustion engine (ICE, the waste energy produce by exhaust gas can be utilize to ‘useful energy’ up to 34%. The energy from the automotive exhaust can be harness by implementing heat pipe heat exchanger in the automotive system. In order to maximize the amount of waste energy that can be turned to ‘useful energy’, the used of appropriate fluid in the heat exchanger is important. In this study, the fluid used is water, thus converting the fluid into steam and thus drive the turbine that coupling with generator. The paper will explore the performance of a naturally aspirated spark ignition (S.I. engine equipped with waste heat recovery mechanism (WHRM that used water as the heat absorption medium. The experimental and simulation test suggest that the concept is thermodynamically feasible and could significantly enhance the system performance depending on the load applied to the engine.

Heat transport analysis in a district heating and snow melting system in Sapporo and Ishikari, Hokkaido applying waste heat from GTHTR300

International Nuclear Information System (INIS)

Kasahara, Seiji; Kamiji, Yu; Terada, Atsuhiko; Yan Xing; Inagaki, Yoshiyuki; Murata, Tetsuya; Mori, Michitsugu

2015-01-01

A district heating and snow melting system utilizing waste heat from Gas Turbine High temperature Gas Reactor of 300 MW_e (GTHTR300), a heat-electricity cogeneration design of high temperature gas-cooled reactor, was analyzed. Application areas are set in Sapporo and Ishikari, the heavy snowfall cities in Northern Japan. The heat transport analyses are carried out by modeling the components in the system; pipelines of the secondary water loops between GTHTR300s and heat demand district and heat exchangers to transport the heat from the secondary water loops to the tertiary loops in the district. Double pipe for the secondary loops are advantageous for less heat loss and smaller excavation area. On the other hand, these pipes has disadvantage of more electricity consumption for pumping. Most of the heat demand in the month of maximum requirement can be supplied by 2 GTHTR300s and delivered by 9 secondary loops and around 5000 heat exchangers. Closer location of GTHTR300 site to the heat demand district is largely advantageous economically. Less decrease of the distance from 40 km to 20 km made the heat loss half and cost of the heat transfer system 22% smaller. (author)

Control of automotive waste heat recovery systems with parallel evaporators

NARCIS (Netherlands)

Feru, E.; Willems, F.P.T.; Rascanu, G.C.; Jager, de A.G.; Steinbuch, M.

2014-01-01

In this paper, Model Predictive Control (MPC) is applied to control a Waste Heat Recovery system for a highly dynamic automotive application. As a benchmark, a commonly applied control strategy is used that consists of a feedforward based on engine conditions and of two PI controllers that

Optimal Control of Diesel Engines with Waste Heat Recovery System

NARCIS (Netherlands)

Willems, F.P.T.; Donkers, M.C.F.; Kupper, F.

2014-01-01

This study presents an integrated energy and emission management strategy for a Euro-VI diesel engine with Waste Heat Recovery (WHR) system. This Integrated Powertrain Control (IPC) strategy optimizes the CO2-NOx trade-off by minimizing the operational costs associated with fuel and AdBlue

Optimal control of diesel engines with waste heat recovery systems

NARCIS (Netherlands)

Willems, F.P.T.; Donkers, M.C.F.; Kupper, F.; Waschl, H.; Kolmanovsky, I.; Steinbuch, M.; Del Re, L.

2014-01-01

This study presents an integrated energy and emission management strategy for a Euro-VI diesel engine with Waste Heat Recovery (WHR) system. This Integrated Powertrain Control (IPC) strategy optimizes the CO 2 - NO x trade-off by minimizing the operational costs associated with fuel and AdBlue

Computational modelling of an Organic Rankine Cycle (ORC waste heat recovery system for an aircraft engine

Directory of Open Access Journals (Sweden)

Saadon S.

2018-01-01

Full Text Available Escalating fuel prices and carbon dioxide emission are causing new interest in methods to increase the thrust force of an aircraft engine with limitation of fuel consumption. One viable means is the conversion of exhaust engine waste heat to a more useful form of energy or to be used in the aircraft environmental system. A one-dimensional analysis method has been proposed for the organic Rankine cycle (ORC waste heat recovery system for turbofan engine in this paper. The paper contains two main parts: validation of the numerical model and a performance prediction of turbofan engine integrated to an ORC system. The cycle is compared with industrial waste heat recovery system from Hangzhou Chinen Steam Turbine Power CO., Ltd. The results show that thrust specific fuel consumption (TSFC of the turbofan engine reach lowest value at 0.91 lbm/lbf.h for 7000 lbf of thrust force. When the system installation weight is applied, the system results in a 2.0% reduction in fuel burn. Hence implementation of ORC system for waste heat recovery to an aircraft engine can bring a great potential to the aviation industry.

Heat pipe effects in nuclear waste isolation: a review

International Nuclear Information System (INIS)

Doughty, C.; Pruess, K.

1985-12-01

The existence of fractures favors heat pipe development in a geologic repository as does a partially saturated medium. A number of geologic media are being considered as potential repository sites. Tuff is partially saturated and fractured, basalt and granite are saturated and fractured, salt is unfractured and saturated. Thus the most likely conditions for heat pipe formation occur in tuff while the least likely occur in salt. The relative permeability and capillary pressure dependences on saturation are of critical importance for predicting thermohydraulic behavior around a repository. Mineral redistribution in heat pipe systems near high-level waste packages emplaced in partially saturated formations may significantly affect fluid flow and heat transfer processes, and the chemical environment of the packages. We believe that a combined laboratory, field, and theoretical effort will be needed to identify the relevant physical and chemical processes, and the specific parameters applicable to a particular site. 25 refs., 1 fig

Applying the principles of thermoeconomics to the organic Rankine Cycle for low temperature waste heat recovery

International Nuclear Information System (INIS)

Xiao, F.; Lilun, Q.; Changsun, S.

1989-01-01

In this paper, thermoeconomic principle is used to study the selection of working fluids and the option of the cycle parameters in the organic Rankine cycle of low temperature waste heat recovery. The parameter ξ, the product of the ratio of waste heat recovery and real cycle thermal efficiency, is suggested as a unified thermodynamic criterion for the selection of the working fluids. The mathematical expressions are developed to determine the optimal boiling temperature and the optimal pin point temperature difference in the heat recovery exchanger by way of thermoeconomic principle

Estimating the potential for industrial waste heat reutilization in urban district energy systems: method development and implementation in two Chinese provinces

Science.gov (United States)

Tong, Kangkang; Fang, Andrew; Yu, Huajun; Li, Yang; Shi, Lei; Wang, Yangjun; Wang, Shuxiao; Ramaswami, Anu

2017-12-01

Utilizing low-grade waste heat from industries to heat and cool homes and businesses through fourth generation district energy systems (DES) is a novel strategy to reduce energy use. This paper develops a generalizable methodology to estimate the energy saving potential for heating/cooling in 20 cities in two Chinese provinces, representing cold winter and hot summer regions respectively. We also conduct a life-cycle analysis of the new infrastructure required for energy exchange in DES. Results show that heating and cooling energy use reduction from this waste heat exchange strategy varies widely based on the mix of industrial, residential and commercial activities, and climate conditions in cities. Low-grade heat is found to be the dominant component of waste heat released by industries, which can be reused for both district heating and cooling in fourth generation DES, yielding energy use reductions from 12%-91% (average of 58%) for heating and 24%-100% (average of 73%) for cooling energy use in the different cities based on annual exchange potential. Incorporating seasonality and multiple energy exchange pathways resulted in energy savings reductions from 0%-87%. The life-cycle impact of added infrastructure was small (<3% for heating) and 1.9% ~ 6.5% (cooling) of the carbon emissions from fuel use in current heating or cooling systems, indicating net carbon savings. This generalizable approach to delineate waste heat potential can help determine suitable cities for the widespread application of industrial waste heat re-utilization.

Waste Tyres as Heat Sink to Reduce the Driveway Surface Temperatures in Malaysia

OpenAIRE

Aniza Abdul Aziz; Sreenivasaiah Purushothama Rao; Elias Salleh

2013-01-01

The development of roads and driveways are on the rise as automobiles are now a necessity to all. This excessive development with its requirements increased the urban heat temperature and the generation of waste tyres. Waste tyre management has therefore been taken seriously by developed countries and since the European directive to ban used tyre products and whole tire disposal from landfill in 2003 and 2006 respectively, many researchers have looked for alternative ways to use the waste tyr...

A thermodynamic analysis of waste heat recovery from reciprocating engine power plants by means of Organic Rankine Cycles

International Nuclear Information System (INIS)

Uusitalo, Antti; Honkatukia, Juha; Turunen-Saaresti, Teemu; Larjola, Jaakko

2014-01-01

Organic Rankine Cycle (ORC) is a Rankine cycle using organic fluid as the working fluid instead of water and steam. The ORC process is a feasible choice in waste heat recovery applications producing electricity from relatively low-temperature waste heat sources or in applications having a rather low power output. Utilizing waste heat from a large high-efficiency reciprocating engine power plant with ORC processes is studied by means of computations. In addition to exhaust gas heat recovery, this study represents and discusses an idea of directly replacing the charge air cooler (CAC) of a large turbocharged engine with an ORC evaporator to utilize the charge air heat in additional power production. A thermodynamic analysis for ORCs was carried out with working fluids toluene, n-pentane, R245fa and cyclohexane. The effect of different ORC process parameters on the process performance are presented and analyzed in order to investigate the heat recovery potential from the exhaust gas and charge air. A simplified feasibility consideration is included by comparing the ratio of the theoretical heat transfer areas needed and the obtained power output from ORC processes. The greatest potential is related to the exhaust gas heat recovery, but in addition also the lower temperature waste heat streams could be utilized to boost the electrical power of the engine power plant. A case study for a large-scale gas-fired engine was carried out showing that the maximum power increase of 11.4% was obtained from the exhaust gas and 2.4% from the charge air heat. - Highlights: • Waste heat recovery potential of reciprocating engines was studied. • Thermodynamic optimization for ORCs was carried out with different fluids. • The utilization of exhaust gas and charge air heat is presented and discussed. • Simplified economic feasibility study was included in the analysis. • Power increase of 11.4% was obtained from exhaust gas and 2.4% from charge air

Optimized Design of Thermoelectric Energy Harvesting Systems for Waste Heat Recovery from Exhaust Pipes

Directory of Open Access Journals (Sweden)

Marco Nesarajah

2017-06-01

Full Text Available With the increasing interest in energy efficiency and resource protection, waste heat recovery processes have gained importance. Thereby, one possibility is the conversion of the heat energy into electrical energy by thermoelectric generators. Here, a thermoelectric energy harvesting system is developed to convert the waste heat from exhaust pipes, which are very often used to transport the heat, e.g., in automobiles, in industrial facilities or in heating systems. That is why a mockup of a heating is built-up, and the developed energy harvesting system is attached. To build-up this system, a model-based development process is used. The setup of the developed energy harvesting system is very flexible to test different variants and an optimized system can be found in order to increase the energy yield for concrete application examples. A corresponding simulation model is also presented, based on previously developed libraries in Modelica®/Dymola®. In the end, it can be shown—with measurement and simulation results—that a thermoelectric energy harvesting system on the exhaust pipe of a heating system delivers extra energy and thus delivers a contribution for a more efficient usage of the inserted primary energy carrier.

Heat-pipe effect on the transport of gaseous radionuclides released from a nuclear waste container

International Nuclear Information System (INIS)

Zhou, W.; Chambre, P.L.; Pigford, T.H.; Lee, W.W.L.

1990-11-01

When an unsaturated porous medium is subjected to a temperature gradient and the temperature is sufficiently high, vadose water is heated and vaporizes. Vapor flows under its pressure gradient towards colder regions where it condenses. Vaporization and condensation produce a liquid saturation gradient, creating a capillary pressure gradient inside the porous medium. Condensate flows towards the hot end under the influence of a capillary pressure gradient. This is a heat pipe in an unsaturated porous medium. We study analytically the transport of gaseous species released from a spent-fuel waste package, as affected by a time-dependent heat pipe in an unsaturated rock. For parameter values typical of a potential repository in partially saturated fractured tuff at Yucca Mountain, we found that a heat pipe develops shortly after waste is buried, and the heat-pipe's spatial extent is time-dependent. Water vapor movements produced by the heat pipe can significantly affect the migration of gaseous radionuclides. 12 refs., 6 figs., 1 tab

Feasibility assessment of refinery waste heat-to-power conversion using an organic Rankine cycle

International Nuclear Information System (INIS)

Jung, H.C.; Krumdieck, Susan; Vranjes, Tony

2014-01-01

Highlights: • Kerosene enthalpies were estimated at different temperatures using samples and simulations. • Numerical ORC and financial models were developed to assess feasibility of waste heat-to-power conversion. • Six pure fluids and two mixtures were investigated for selecting optimum fluid. • It is technically and economically feasible to install a 250 kW ORC unit to capture kerosene waste heat. - Abstract: Industrial waste heat is a large potential resource for generation of carbon-free electricity. This study investigates the technical and economic feasibility of converting waste heat from a stream of liquid kerosene which must be cooled down to control the vacuum distillation temperature. The process conditions were determined for a simple 250 kW organic Rankine cycle (ORC) with a heat extraction loop. The pinch point technique was adopted to determine the optimum evaporation and condensation temperatures and assess the influence of the kerosene temperature at the evaporator exit on net power output. The operating conditions and performance of the ORC system were evaluated with eight potential refrigerants and refrigerant mixtures such as R123, R134a, R245fa, isobutane, butane, pentane, an equimolar mixture of butane and pentane, and a mixture of 40% isobutane and 50% butane on a mole basis. A financial model was established for the total plant cost. Results show that isobutane, of the pure fluids, yields the best plant efficiency of 6.8% with approximately half of the kerosene flow available, and the efficiency can be increased up to 7.6% using the butane/pentane mixture. The optimum kerosene temperature at the evaporator outlet is estimated to be 70 °C for all the fluid, except the butane/pentane mixture, which meets the design constraint not to disturb the existing distillation process. A capital cost target of $3000/kW could be achieved with a payback period of 6.8 years and the internal rate of return (IRR) of 21.8%. Therefore, if the detailed

Thermodynamic analysis and performance optimization of an Organic Rankine Cycle (ORC) waste heat recovery system for marine diesel engines

International Nuclear Information System (INIS)

Song, Jian; Song, Yin; Gu, Chun-wei

2015-01-01

Escalating fuel prices and imposition of carbon dioxide emission limits are creating renewed interest in methods to increase the thermal efficiency of marine diesel engines. One viable means to achieve such improved thermal efficiency is the conversion of engine waste heat to a more useful form of energy, either mechanical or electrical. Organic Rankine Cycle (ORC) has been demonstrated to be a promising technology to recover waste heat. This paper examines waste heat recovery of a marine diesel engine using ORC technology. Two separated ORC apparatuses for the waste heat from both the jacket cooling water and the engine exhaust gas are designed as the traditional recovery system. The maximum net power output is chosen as the evaluation criterion to select the suitable working fluid and define the optimal system parameters. To simplify the waste heat recovery, an optimized system using the jacket cooling water as the preheating medium and the engine exhaust gas for evaporation is presented. The influence of preheating temperature on the system performance is evaluated to define the optimal operating condition. Economic and off-design analysis of the optimized system is conducted. The simulation results reveal that the optimized system is technically feasible and economically attractive. - Highlights: • ORC is used to recover waste heat from both exhaust gas and jacket cooling water. • Comparative study is conducted for different ORC systems. • Thermal performance, system structure and economic feasibility are considered. • Optimal preheating temperature of the system is selected

Waste heat recovery technologies for offshore platforms

DEFF Research Database (Denmark)

Pierobon, Leonardo; Benato, Alberto; Scolari, E.

2014-01-01

This article aims at finding the most suitable waste heat recovery technology for existing and future offshore facilities. The technologies considered in this work are the steam Rankine cycle, the air bottoming cycle and the organic Rankine cycle. A multi-objective optimization approach is employed...... to attain optimal designs for each bottoming unit by selecting specific functions tailored to the oil and gas sector, i.e. yearly CO2 emissions, weight and economic revenue. The test case is the gas turbine-based power system serving an offshore platform in the North Sea. Results indicate that the organic...... and of the primary heat exchanger, organic Rankine cycle turbogenerators appear thus to be the preferred solution to abate CO2 emissions and pollutants on oil and gas facilities. As a practical consequence, this paper provides guidelines for the design of high-efficiency, cost-competitive and low-weight power...

Life cycle assessment of fuels for district heating: A comparison of waste incineration, biomass- and natural gas combustion

International Nuclear Information System (INIS)

Eriksson, Ola; Finnveden, Goeran; Ekvall, Tomas; Bjoerklund, Anna

2007-01-01

The aim of this consequential life cycle assessment (LCA) is to compare district heating based on waste incineration with combustion of biomass or natural gas. The study comprises two options for energy recovery (combined heat and power (CHP) or heat only), two alternatives for external, marginal electricity generation (fossil lean or intense), and two alternatives for the alternative waste management (landfill disposal or material recovery). A secondary objective was to test a combination of dynamic energy system modelling and LCA by combining the concept of complex marginal electricity production in a static, environmental systems analysis. Furthermore, we wanted to increase the methodological knowledge about how waste can be environmentally compared to other fuels in district-heat production. The results indicate that combustion of biofuel in a CHP is environmentally favourable and robust with respect to the avoided type of electricity and waste management. Waste incineration is often (but not always) the preferable choice when incineration substitutes landfill disposal of waste. It is however, never the best choice (and often the worst) when incineration substitutes recycling. A natural gas fired CHP is an alternative of interest if marginal electricity has a high fossil content. However, if the marginal electricity is mainly based on non-fossil sources, natural gas is in general worse than biofuels

Optimisation of heat transformers for an economical utilisation of waste heat. Project Pt. C: Investigation of appropriate application possibilities for heat transforming processes including the characterisation of waste heat potentials. Final report; Optimierung von Waermetransformatoren zur wirtschaftlichen Nutzung von Abwaerme. Teilprojekt C: Untersuchung geeigneter Einsatzmoeglichkeiten fuer Waermetransformationsprozesse einschliesslich der Charakterisierung von Abwaermepotentialen. Schlussbericht

Energy Technology Data Exchange (ETDEWEB)

NONE

1994-07-27

The aim of this project was to carry out energetic analysis of typical technical processes in the industrial field, in which low-temperature heat is used. In the frame of these experiments waste heat potentials of the production process were discovered. Furthermore the possibilities of refeeding the waste heat by means of heat transformation plants was investigated. The application of absorption heat transformers or absorption heat pumps is linked to technical marginal conditions, which have to be clarified in the frame of an energetic analysis. The waste heat resulting from processes between 60 and 100 C can be heated to temperatures between 100 and 140 C especially by absorption circuit processes. The incorporation of this enhanced waste heat into the technology was a further aim of the experiments, which is demonstrated by several examples. By means of an absorption heat transformer (performance number {epsilon} = 0,49) a reduction of heating steam of approx. 40% and an amortisation time of five years were achieved. The same result was achieved at the sugar crystallisation in a sugar factory. In the fruit juice industry the exhaust vapours can be used to heat the fruit juice by means of an absorption circuit for heat recovery. Thus it was possible to save energy costs of 360000 DM during one fruit harvest. (orig./GL) [Deutsch] Ein Ziel des bearbeiteten Projektes war es, energetische Analysen typischer technologischer Prozesse in der Industrie durchzufuehren, bei denen Niedertemperaturwaerme eingesetzt wird. Innerhalb dieser Untersuchungen wurden Abwaermepotentiale des Produktionsprozesses aufgedeckt. Im weiteren sollten Moeglichkeiten der Wiedereinkopplung von Abwaerme mit Hilfe von Waermetransformationsanlagen ermittelt werden. Der Einsatz von Absorptionswaermetransformatoren oder Absorptionswaermepumpen ist an technologische Randbedingungen geknuepft, die im Rahmen einer energetischen Analyse geklaert werden muessen. Die anfallende Abwaerme der Prozesse

Heat transfer analysis of the geologic disposal of spent fuel and high-level waste storage canisters

International Nuclear Information System (INIS)

Allen, G.K.

1980-08-01

Near-field temperatures resulting from the storage of high-level waste canisters and spent unreprocessed fuel assembly canisters in geologic formations were determined. Preliminary design of the repository was modeled for a heat transfer computer code, HEATING5, which used the Crank-Nicolson finite difference method to evaluate transient heat transfer. The heat transfer system was evaluated with several two- and three-dimensional models which transfer heat by a combination of conduction, natural convention, and radiation. Physical properties of the materials in the model were based upon experimental values for the various geologic formations. The effects of canister spacing, fuel age, and use of an overpack were studied for the analysis of the spent fuel canisters; salt, granite, and basalt were considered as the storage media for spent fuel canisters. The effects of canister diameter and use of an overpack were studied for the analysis of the high-level waste canisters; salt was considered as the only storage media for high-level waste canisters. Results of the studies on spent fuel assembly canisters showed that the canisters could be stored in salt formations with a maximum heat loading of 134 kw/acre without exceeding the temperature limits set for salt stability. The use of an overpack had little effect on the peak canister temperatures. When the total heat load per acre decreased, the peak temperatures reached in the geologic formations decreased; however, the time to reach the peak temperatures increased. Results of the studies on high-level waste canisters showed that an increased canister diameter will increase the canister interior temperatures considerably; at a constant areal heat loading, a 381 mm diameter canister reached almost a 50 0 C higher temperature than a 305 mm diameter canister. An overpacked canister caused almost a 30 0 C temperature rise in either case

Parametric optimization and heat transfer analysis of a dual loop ORC (organic Rankine cycle) system for CNG engine waste heat recovery

International Nuclear Information System (INIS)

Yang, Fubin; Zhang, Hongguang; Yu, Zhibin; Wang, Enhua; Meng, Fanxiao; Liu, Hongda; Wang, Jingfu

2017-01-01

In this study, a dual loop ORC (organic Rankine cycle) system is adopted to recover exhaust energy, waste heat from the coolant system, and intercooler heat rejection of a six-cylinder CNG (compressed natural gas) engine. The thermodynamic, heat transfer, and optimization models for the dual loop ORC system are established. On the basis of the waste heat characteristics of the CNG engine over the whole operating range, a GA (genetic algorithm) is used to solve the Pareto solution for the thermodynamic and heat transfer performances to maximize net power output and minimize heat transfer area. Combined with optimization results, the optimal parameter regions of the dual loop ORC system are determined under various operating conditions. Then, the variation in the heat transfer area with the operating conditions of the CNG engine is analyzed. The results show that the optimal evaporation pressure and superheat degree of the HT (high temperature) cycle are mainly influenced by the operating conditions of the CNG engine. The optimal evaporation pressure and superheat degree of the HT cycle over the whole operating range are within 2.5–2.9 MPa and 0.43–12.35 K, respectively. The optimal condensation temperature of the HT cycle, evaporation and condensation temperatures of the LT (low temperature) cycle, and exhaust temperature at the outlet of evaporator 1 are kept nearly constant under various operating conditions of the CNG engine. The thermal efficiency of the dual loop ORC system is within the range of 8.79%–10.17%. The dual loop ORC system achieves the maximum net power output of 23.62 kW under the engine rated condition. In addition, the operating conditions of the CNG engine and the operating parameters of the dual loop ORC system significantly influence the heat transfer areas for each heat exchanger. - Highlights: • A dual loop ORC system is adopted to recover the waste heat of a CNG engine. • Parametric optimization and heat transfer analysis are

Temperature control of evaporators in automotive waste heat recovery systems

NARCIS (Netherlands)

Oom, M.E.E.; Feru, E.; de Jager, A.G.; de Lange, H.C.; Ouwerkerk, H.

2017-01-01

his paper presents a control strategy for the steam generation process in automotive waste heat recovery systems that are based on the subcritical Rankine cycle. The central question is how to regulate the flow of water into the evaporator such that dry steam is generated at its outlet, subject to

Development of a Thin Film Primary Surface Heat Exchanger for Advanced Power Cycles

Energy Technology Data Exchange (ETDEWEB)

Allison, Tim [Southwest Research Inst., San Antonio, TX (United States); Beck, Griffin [Southwest Research Inst., San Antonio, TX (United States); Bennett, Jeffrey [Southwest Research Inst., San Antonio, TX (United States); Hoopes, Kevin [Southwest Research Inst., San Antonio, TX (United States); Miller, Larry [Southwest Research Inst., San Antonio, TX (United States)

2016-06-29

This project objective is to develop a high-temperature design upgrade for an existing primary surface heat exchanger so that the redesigned hardware is capable of operation in CO₂ at temperatures up to 1,510°F (821°C) and pressure differentials up to 130 psi (9 bar). The heat exchanger is proposed for use as a recuperator in an advanced low-pressure oxy-fuel Brayton cycle that is predicted to achieve over 50% thermodynamic efficiency, although the heat exchanger could also be used in other high-temperature, low-differential pressure cycles. This report describes the progress to date, which includes continuing work performed to select and test new candidate materials for the recuperator redesign, final mechanical and thermal performance analysis results of various redesign concepts, and the preliminary design of a test loop for the redesigned recuperator including a budgetary estimate for detailed test loop design, procurement, and test operation. A materials search was performed in order to investigate high-temperature properties of many candidate materials, including high-temperature strength and nickel content. These properties were used to rank the candidate materials, resulting in a reduced list of nine materials for corrosion testing. Multiple test rigs were considered and analyzed for short-term corrosion testing and Thermal Gravimetric Analysis (TGA) was selected as the most cost-effective option for evaluating corrosion resistance of the candidate materials. In addition, tantalum, niobium, and chromium coatings were identified as potential options for increased corrosion resistance. The test results show that many materials exhibit relatively low weight gain rates, and that niobium and tantalum coatings may improve corrosion resistance for many materials, while chromium coatings appear to oxidize and debond quickly. Metallurgical analysis of alloys was also performed, showing evidence of intergranular attack in 282 that may cause long

The composition, heating value and renewable share of the energy content of mixed municipal solid waste in Finland

International Nuclear Information System (INIS)

Horttanainen, M.; Teirasvuo, N.; Kapustina, V.; Hupponen, M.; Luoranen, M.

2013-01-01

Highlights: • New experimental data of mixed MSW properties in a Finnish case region. • The share of renewable energy of mixed MSW. • The results were compared with earlier international studies. • The average share of renewable energy was 30% and the average LHVar 19 MJ/kg. • Well operating source separation decreases the renewable energy content of MSW. - Abstract: For the estimation of greenhouse gas emissions from waste incineration it is essential to know the share of the renewable energy content of the combusted waste. The composition and heating value information is generally available, but the renewable energy share or heating values of different fractions of waste have rarely been determined. In this study, data from Finnish studies concerning the composition and energy content of mixed MSW were collected, new experimental data on the compositions, heating values and renewable share of energy were presented and the results were compared to the estimations concluded from earlier international studies. In the town of Lappeenranta in south-eastern Finland, the share of renewable energy ranged between 25% and 34% in the energy content tests implemented for two sample trucks. The heating values of the waste and fractions of plastic waste were high in the samples compared to the earlier studies in Finland. These high values were caused by good source separation and led to a low share of renewable energy content in the waste. The results showed that in mixed municipal solid waste the renewable share of the energy content can be significantly lower than the general assumptions (50–60%) when the source separation of organic waste, paper and cardboard is carried out successfully. The number of samples was however small for making extensive conclusions on the results concerning the heating values and renewable share of energy and additional research is needed for this purpose

The composition, heating value and renewable share of the energy content of mixed municipal solid waste in Finland

Energy Technology Data Exchange (ETDEWEB)

Horttanainen, M., E-mail: mika.horttanainen@lut.fi; Teirasvuo, N.; Kapustina, V.; Hupponen, M.; Luoranen, M.

2013-12-15

Highlights: • New experimental data of mixed MSW properties in a Finnish case region. • The share of renewable energy of mixed MSW. • The results were compared with earlier international studies. • The average share of renewable energy was 30% and the average LHVar 19 MJ/kg. • Well operating source separation decreases the renewable energy content of MSW. - Abstract: For the estimation of greenhouse gas emissions from waste incineration it is essential to know the share of the renewable energy content of the combusted waste. The composition and heating value information is generally available, but the renewable energy share or heating values of different fractions of waste have rarely been determined. In this study, data from Finnish studies concerning the composition and energy content of mixed MSW were collected, new experimental data on the compositions, heating values and renewable share of energy were presented and the results were compared to the estimations concluded from earlier international studies. In the town of Lappeenranta in south-eastern Finland, the share of renewable energy ranged between 25% and 34% in the energy content tests implemented for two sample trucks. The heating values of the waste and fractions of plastic waste were high in the samples compared to the earlier studies in Finland. These high values were caused by good source separation and led to a low share of renewable energy content in the waste. The results showed that in mixed municipal solid waste the renewable share of the energy content can be significantly lower than the general assumptions (50–60%) when the source separation of organic waste, paper and cardboard is carried out successfully. The number of samples was however small for making extensive conclusions on the results concerning the heating values and renewable share of energy and additional research is needed for this purpose.

A Joule-Heated Melter Technology For The Treatment And Immobilization Of Low-Activity Waste

International Nuclear Information System (INIS)

Kelly, S.E.

2011-01-01

This report is one of four reports written to provide background information regarding immobilization technologies remaining under consideration for supplemental immobilization of Hanford's low-activity waste. This paper provides the reader a general understanding of joule-heated ceramic lined melters and their application to Hanford's low-activity waste.

Development of a Microchannel High Temperature Recuperator for Fuel Cell Systems

Energy Technology Data Exchange (ETDEWEB)

Lukas, Michael [Fuelcell Energy, Inc., Danbury, CT (United States)

2014-03-24

This report summarizes the progress made in development of microchannel recuperators for high temperature fuel cell/turbine hybrid systems for generation of clean power at very high efficiencies. Both Solid Oxide Fuel Cell/Turbine (SOFC/T) and Direct FuelCell/Turbine (DFC/T) systems employ an indirectly heated Turbine Generator to supplement fuel cell generated power. The concept extends the high efficiency of the fuel cell by utilizing the fuel cell’s byproduct heat in a Brayton cycle. Features of the SOFC/T and DFC/T systems include: electrical efficiencies of up to 65% on natural gas, minimal emissions, reduced carbon dioxide release to the environment, simplicity in design, and potential cost competitiveness with existing combined cycle power plants. Project work consisted of candidate material selection from FuelCell Energy (FCE) and Pacific Northwest National Laboratory (PNNL) institutional databases as well as from industrial and academic literature. Candidate materials were then downselected and actual samples were tested under representative environmental conditions resulting in further downselection. A microchannel thermal-mechanical model was developed to calculate overall device cost to be later used in developing a final Tier 1 material candidate list. Specifications and operating conditions were developed for both SOFC/T and DFC/T systems. This development included system conceptualization and progression to process flow diagrams (PFD’s) including all major equipment. Material and energy balances were then developed for the two types of systems which were then used for extensive sensitivity studies that used high temperature recuperator (HTR) design parameters (e.g., operating temperature) as inputs and calculated overall system parameters (e.g., system efficiency). The results of the sensitivity studies determined the final HTR design temperatures, pressure drops, and gas compositions. The results also established operating conditions and

The relationship among CPU utilization, temperature, and thermal power for waste heat utilization

International Nuclear Information System (INIS)

Haywood, Anna M.; Sherbeck, Jon; Phelan, Patrick; Varsamopoulos, Georgios; Gupta, Sandeep K.S.

2015-01-01

Highlights: • This work graphs a triad relationship among CPU utilization, temperature and power. • Using a custom-built cold plate, we were able capture CPU-generated high quality heat. • The work undertakes a radical approach using mineral oil to directly cool CPUs. • We found that it is possible to use CPU waste energy to power an absorption chiller. - Abstract: This work addresses significant datacenter issues of growth in numbers of computer servers and subsequent electricity expenditure by proposing, analyzing and testing a unique idea of recycling the highest quality waste heat generated by datacenter servers. The aim was to provide a renewable and sustainable energy source for use in cooling the datacenter. The work incorporates novel approaches in waste heat usage, graphing CPU temperature, power and utilization simultaneously, and a mineral oil experimental design and implementation. The work presented investigates and illustrates the quantity and quality of heat that can be captured from a variably tasked liquid-cooled microprocessor on a datacenter server blade. It undertakes a radical approach using mineral oil. The trials examine the feasibility of using the thermal energy from a CPU to drive a cooling process. Results indicate that 123 servers encapsulated in mineral oil can power a 10-ton chiller with a design point of 50.2 kW th . Compared with water-cooling experiments, the mineral oil experiment mitigated the temperature drop between the heat source and discharge line by up to 81%. In addition, due to this reduction in temperature drop, the heat quality in the oil discharge line was up to 12.3 °C higher on average than for water-cooled experiments. Furthermore, mineral oil cooling holds the potential to eliminate the 50% cooling expenditure which initially motivated this project

A review on waste heat recovery from exhaust in the ceramics industry

Science.gov (United States)

Delpech, Bertrand; Axcell, Brian; Jouhara, Hussam

2017-11-01

Following the energy crisis in 1980, many saving technologies have been investigated with attempts to implement them into various industries, one of them is the field of ceramic production. In order to comply with energy saving trends and environmental issues, the European ceramic industry sector has developed energy efficient systems which reduced significantly production time and costs and reduced total energy consumption. The last achievement is of great importance as the energy consumption of the ceramic process accounts for a significant percentage of the total production costs. More precisely, the firing stage consumes the highest amount of energy during the whole ceramic production process. The use of roller kilns, fired by natural gas, involves a loss of 50% of the input energy via the flue gas and the cooling gas exhausts. This review paper briefly describes the production process of the different ceramic products, with a focus on the ceramic sector in Europe. Due to the limited on waste heat recovery in the ceramic industry, other high temperature waste heat recovery applications are considered in the paper, such as in concrete and steel production, which could have a potential use in the ceramic industry. The state of the art technologies used in the ceramics industry are reviewed with a special interest in waste heat recovery from the ceramic process exhaust stacks and energy saving technologies.

Thermodynamic analysis of an in-cylinder waste heat recovery system for internal combustion engines

International Nuclear Information System (INIS)

Zhu, Sipeng; Deng, Kangyao; Qu, Shuan

2014-01-01

In this paper, an in-cylinder waste heat recovery system especially for turbocharged engines is proposed to improve the thermal efficiencies of internal combustion engines. Simplified recovery processes can be described as follows: superheated steam generated by engine waste heat is injected into the pipe before the turbine to increase the boost pressure of the fresh air; intake valve close timing is adjusted to control the amount of fresh air as the original level, and thus the higher pressure charged air expands in the intake stroke and transfers the pressure energy directly to the crankshaft. In this way, the increased turbine output by the pre-turbine steam injection is finally recovered in the cylinder, which is different from the traditional Rankine cycle. The whole energy transfer processes are studied with thermodynamic analyses and numerical simulations. The results show that the mass flow rate of the injected steam has the biggest influence on the energy transfer processes followed by the temperature of the injected steam. With this in-cylinder waste heat recovery system, the fuel economy of a selected turbocharged diesel engine can be improved by 3.2% at the rated operating point when the injected mass flow ratio is set to be 0.1. - Highlights: • An in-cylinder waste heat recovery system is proposed. • Effects of injected parameters are studied with energy and exergy balance theories. • Variations of operating points on the compressor map are studied in detail. • The fuel economy is improved by 3.2% at the rated operating point

Compressed air energy storage with waste heat export: An Alberta case study

International Nuclear Information System (INIS)

Safaei, Hossein; Keith, David W.

2014-01-01

Highlights: • Export of compression waste heat from CAES facilities for municipal heating can be profitable. • D-CAES concept has a negative abatement cost of −$40/tCO 2 e under the studied circumstances. • Economic viability of D-CAES highly depends on distance between air storage site and heat load. - Abstract: Interest in compressed air energy storage (CAES) technology has been renewed driven by the need to manage variability form rapidly growing wind and solar capacity. Distributed CAES (D-CAES) design aims to improve the efficiency of conventional CAES through locating the compressor near concentrated heating loads so capturing additional revenue through sales of compression waste heat. A pipeline transports compressed air to the storage facility and expander, co-located at some distance from the compressor. The economics of CAES are strongly dependant on electricity and gas markets in which they are embedded. As a case study, we evaluated the economics of two hypothetical merchant CAES and D-CAES facilities performing energy arbitrage in Alberta, Canada using market data from 2002 to 2011. The annual profit of the D-CAES plant was $1.3 million more on average at a distance of 50 km between the heat load and air storage sites. Superior economic and environmental performance of D-CAES led to a negative abatement cost of −$40/tCO 2 e. We performed a suite of sensitivity analyses to evaluate the impact of size of heat load, size of air storage, ratio of expander to compressor size, and length of pipeline on the economic feasibility of D-CAES

Comparison of the ability to flourish and the increment of native species of the cerrado region in different soils, aiming at recuperating the degraded soils in the Abadia de Goias State Park; Comparacao de pegamentos e incrementos de especies nativas do cerrado em diferentes solos para recuperacao de areas degradadas no Parque Estadual de Abadia de Goias

Energy Technology Data Exchange (ETDEWEB)

Motta, Max Lima e; Antunes, Erides Campos; Benvenutti, Romeu Davi [CONFLORA, Consultoria, Planejamento e Assessoria Florestal, GO (Brazil); Ferreira, Gislene Auxiliadora; Braga, Marcio

1997-12-31

The project of botanical recuperation was carried out in order to re vegetate the degraded soils of the areas which surround the radioactive deposit of Cesium 137, within the State Park of Abadia de Goias. An analysis of the park area reveals different stages of degradation, from an absolute stage of degradation, with the C horizon exposed, to other areas of well-preserved forest. On the occasion of the installation of the deposit of radioactive waste, the EIA-RIMA Report determined that the areas should be recuperated in order to re-establish the previous existing forests and cerrado vegetation. A plan for planting 199,366 native trees was then carried out. The present long term project, aims to monitoring the growth of the several species, in different substrates, with the general objective of determining which would better adapt to such substrates. The objective is to provide subsidies for developing appropriate methodology for recuperating degraded areas. (author) 12 refs., 4 figs., 3 tabs.; e-mail: conflora at netgo.com.br

Process of optimization of district heat production by utilizing waste energy from metallurgical processes

Science.gov (United States)

Konovšek, Damjan; Fužir, Miran; Slatinek, Matic; Šepul, Tanja; Plesnik, Kristijan; Lečnik, Samo

2017-07-01

In a consortium with SIJ (Slovenian Steel Group), Metal Ravne, the local community of Ravne na Koro\\vskem and the public research Institut Jožef Stefan, with its registered office in Slovenia, Petrol Energetika, d.o.o. set up a technical and technological platform of an innovative energy case for a transition of steel industry into circular economy with a complete energy solution called »Utilization of Waste Heat from Metallurgical Processes for District Heating of Ravne na Koro\\vskem. This is the first such project designed for a useful utilization of waste heat in steel industry which uses modern technology and innovative system solutions for an integration of a smart, efficient and sustainable heating and cooling system and which shows a growth potential. This will allow the industry and cities to make energy savings, to improve the quality of air and to increase the benefits for the society we live in. On the basis of circular economy, we designed a target-oriented co-operation of economy, local community and public research institute to produce new business models where end consumers are put into the centre. This innovation opens the door for steel industry and local community to a joint aim that is a transition into efficient low-carbon energy systems which are based on involvement of natural local conditions, renewable energy sources, the use of waste heat and with respect for the principles of sustainable development.

Optimizing Waste Heat Utilization in Vehicle Bio-Methane Plants

Directory of Open Access Journals (Sweden)

Feng Zhen

2018-06-01

Full Text Available Current vehicle bio-methane plants have drawbacks associated with high energy consumption and low recovery levels of waste heat produced during the gasification process. In this paper, we have optimized the performance of heat exchange networks using pinch analysis and through the introduction of heat pump integration technology. Optimal results for the heat exchange network of a bio-gas system producing 10,000 cubic meters have been calculated using a pinch point temperature of 50 °C, a minimum heating utility load of 234.02 kW and a minimum cooling utility load of 201.25 kW. These optimal parameters are predicted to result in energy savings of 116.08 kW (19.75%, whilst the introduction of new heat pump integration technology would afford further energy savings of 95.55 kW (16.25%. The combined energy saving value of 211.63 kW corresponds to a total energy saving of 36%, with economic analysis revealing that these reforms would give annual savings of 103,300 USD. The installation costs required to introduce these process modifications are predicted to require an initial investment of 423,200 USD, which would take 4.1 years to reach payout time based on predicted annual energy savings.

Waste-Heat-to-Power Market in the U.S., Heat is Power Annual Meeting (Presentation) – August 15, 2012

Science.gov (United States)

This presentation provides information about the EPA CHP Partnership, including an overview of the Partnership's tools and resources, and policy support. The presentation also describes the potential of Waste Heat to Power (WHP) systems.